The decision-making guide is designed to take the mystery out of the machining process and eliminate the guesswork so that shop floor efficiency can be maximized. When applications are executed on the right machines with the right specifications, productivity remains quite high. Questions address the variables such as material hardness and machining depth that culminate in process recommendations for both roughing and finishing. The result is a consistent and effective process for achieving maximum efficiency. As a first step, the matrix asks if material hardness exceeds 55 HRc.
Answers lead the operator to the best solutions to fit the required machining scenario.
Answer no to that original question about material hardness, and the matrix delivers a new set of questions to help moldmakers identify precisely what they are working with and the best approach to machining. Each of the matrix paths leads to one of four distinct machining solutions. Ideal in its simplicity, the matrix doesn't exist in a shop floor vacuum. Its effectiveness is contingent on shop floor conditions and the variety of part requirements. Surface finish can be deceptive.