The ability to produce and test panels from 100mm diameter to 1000mm square facilitates the development of a wide range of products. All stages of the production process can be closely monitored and varied as required, from refiner pressure and particle size to the rate of cooling of the pressed panel. The plant is staffed by a crew of wood scientists, fitters, mechanics and chemists. The pilot plant has full access to the expertise offered by other sections of the BioComposites Centre. These facilities are generally available for hire on a daily basis, though quotes for hire on an hourly basis can be provided on request.
Actual rates vary according to client requirements.
MDF Pilot plant The MDF pilot plant at the BioComposites Centre consists of a continuous, pressurised refiner , a blowline connecting the refiner to a flash drier , a former, cold pre-press and hot press. The refiner can be used for processing all wood species, agricultural residues, and non-wood fibre crop materials. Additives are routinely applied by air atomisation but other methods of application are available on request. A wet-forming rig for the production of hardboard type products is also available. From the MSD the material then passes into a 2.6 metre long cooker and into a 60 litre digester.