Document ID: FAA-2017-1011-0001
Agency: faa
Document Type: Proposed Rule
Title: Airworthiness Directives: Airbus Helicopters Deutschland GmbH (Type Certificate Previously Held By Eurocopter Deutschland GmbH)
Posted Date: 2017-11-03T04:00Z

[Federal Register Volume 82, Number 212 (Friday, November 3, 2017)]
[Proposed Rules]
[Pages 51175-51177]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2017-23201]

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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2017-1011; Product Identifier 2017-SW-004-AD]
RIN 2120-AA64

Airworthiness Directives; Airbus Helicopters Deutschland GmbH 
(Type Certificate Previously Held by Eurocopter Deutschland GmbH)

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

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SUMMARY: We propose to supersede Airworthiness Directive (AD) 2013-16-
14 for Eurocopter Deutschland GmbH (now Airbus Helicopters Deutschland 
GmbH) Model EC 135 P1, P2, P2+, T1, T2, and T2+ helicopters. AD 2013-
16-14 currently requires installing a washer in and modifying the main 
transmission filter housing upper part. Since we issued AD 2013-16-14, 
Airbus Helicopters Deutschland GmbH has extended the overhaul interval 
for the main transmission and determined that other models may have the 
same unsafe condition. This proposed AD would retain the requirements 
of AD 2013-16-14, add models to the applicability, and revise the 
required compliance time for the modification. The actions of this 
proposed AD are intended to correct an unsafe condition on these 
products.

DATES: We must receive comments on this proposed AD by January 2, 2018.

ADDRESSES: You may send comments by any of the following methods:
     Federal eRulemaking Docket: Go to http://www.regulations.gov. Follow the online instructions for sending your 
comments electronically.
     Fax: 202-493-2251.
     Mail: Send comments to the U.S. Department of 
Transportation, Docket Operations, M-30, West Building Ground Floor, 
Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590-0001.
     Hand Delivery: Deliver to the ``Mail'' address between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.

Examining the AD Docket

    You may examine the AD docket on the Internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2017-
1011; or in person at the Docket Operations Office between 9 a.m. and 5 
p.m., Monday through Friday, except Federal holidays. The AD docket 
contains this proposed AD, the European Aviation Safety Agency (EASA) 
AD, the economic evaluation, any comments received and other 
information. The street address for the Docket Operations Office 
(telephone 800-647-5527) is in the ADDRESSES section. Comments will be 
available in the AD docket shortly after receipt.
    For service information identified in this proposed rule, contact 
Airbus Helicopters, 2701 N. Forum Drive, Grand Prairie, TX 75052; 
telephone (972) 641-0000 or (800) 232-0323; fax (972) 641-3775; or at 
http://www.airbushelicopters.com/website/technical-expert/.
    You may review service information at the FAA, Office of the 
Regional

[[Page 51176]]

Counsel, Southwest Region, 10101 Hillwood Pkwy., Room 6N-321, Fort 
Worth, TX 76177.

FOR FURTHER INFORMATION CONTACT: Rao Edupuganti, Aviation Safety 
Engineer, Regulations and Policy Section, Rotorcraft Standards Branch, 
FAA, 10101 Hillwood Pkwy., Fort Worth, TX 76177; telephone (817) 222-
5110; email [email protected].

SUPPLEMENTARY INFORMATION:

Comments Invited

    We invite you to participate in this rulemaking by submitting 
written comments, data, or views. We also invite comments relating to 
the economic, environmental, energy, or federalism impacts that might 
result from adopting the proposals in this document. The most helpful 
comments reference a specific portion of the proposal, explain the 
reason for any recommended change, and include supporting data. To 
ensure the docket does not contain duplicate comments, commenters 
should send only one copy of written comments, or if comments are filed 
electronically, commenters should submit only one time.
    We will file in the docket all comments that we receive, as well as 
a report summarizing each substantive public contact with FAA personnel 
concerning this proposed rulemaking. Before acting on this proposal, we 
will consider all comments we receive on or before the closing date for 
comments. We will consider comments filed after the comment period has 
closed if it is possible to do so without incurring expense or delay. 
We may change this proposal in light of the comments we receive.

Discussion

    We issued AD 2013-16-14, Amendment 39-17552 (78 FR 54383, September 
4, 2013) (AD 2013-16-14) for Eurocopter Deutschland GmbH (now Airbus 
Helicopters Deutschland GmbH) Model EC135 P1, P2, P2+, T1, T2, and T2+ 
helicopters with a certain serial-numbered main transmission FS108 
housing upper part (upper part), part number (P/N) 4649 301 034. AD 
2013-16-14 requires installing a corrugated washer in the filter 
housing of the upper part and modifying each affected upper part by 
machining the oil filter bypass inlet. AD 2013-16-14 was prompted by AD 
No. 2010-0213, dated October 14, 2010, issued by EASA, which is the 
Technical Agent for the Member States of the European Union. EASA 
issued AD No. 2010-0213 to correct an unsafe condition for Eurocopter 
Deutschland GmbH Model EC 135 and EC635 helicopters. EASA advised that 
a recent inspection on some upper parts for the main transmission FS108 
revealed the bypass inlet in the oil filter area had not been 
manufactured in accordance with the applicable design specifications. 
EASA advised that this condition, if not detected and corrected, could 
adversely affect the oil-filter bypass function, which is essential for 
continued safe flight. The EASA AD required a temporary modification of 
the upper part by installing a corrugated washer, and then a ``rework'' 
of the oil filter area to bring the affected parts within the 
applicable design specifications.

Actions Since AD 2013-16-14 Was Issued

    Since we issued AD 2013-16-14, EASA has issued AD 2017-0002, dated 
January 9, 2017 (AD 2017-0002), which superseded EASA AD 2010-0213. 
EASA advises that some affected upper parts have been re-identified 
with P/N 4649 301 067 or P/N 4649 301 088 without changing the serial 
number. EASA further advises that Airbus Helicopters has extended the 
compliance time to retrofit the housing to 5,150 hours to coincide with 
the extended interval between transmission overhauls. Accordingly, AD 
2017-002 continues to require installing a corrugated washer in the 
upper part and modifying the upper part at the next overhaul; expands 
the applicability to include Model EC135P3, Model EC135T3, P/N 4649 301 
067, and P/N 4649 301 088; extends the compliance time for machining 
the upper part; and makes minor editorial changes for clarity.

FAA's Determination

    These helicopters have been approved by the aviation authority of 
Germany and are approved for operation in the United States. Pursuant 
to our bilateral agreement with Germany, EASA, its technical 
representative, has notified us of the unsafe condition described in 
its AD. We are proposing this AD because we evaluated all known 
relevant information and determined that an unsafe condition is likely 
to exist or develop on other products of the same type design.

Related Service Information Under 1 CFR Part 51

    We reviewed Airbus Helicopters Alert Service Bulletin (ASB) EC135-
63A-017, Revision 2, dated December 5, 2016 (ASB EC135-63A-017), for 
Model EC135 T1, T2, T2+, T3, P1, P2, P2+, P3, and 635 T1, T2+, T3, P2+, 
and P3 helicopters. This service information specifies removing the oil 
filter element and installing a corrugated washer. ASB EC135-63A-017 
also specifies reworking the affected upper part at the next repair or 
overhaul of the main transmission, no later than 5,150 flight hours 
after receipt of the service bulletin. EASA classified this ASB as 
mandatory and issued AD 2017-0002 to ensure the continued airworthiness 
of these helicopters.
    We also reviewed ZF Luftfahrttechnik GmbH Service Instruction No. 
EC135FS108-1659-1009, dated September 14, 2010, which specifies 
procedures for repairing the main transmission upper housing, and 
includes dimensions and tolerances for machining the upper part.
    This service information is reasonably available because the 
interested parties have access to it through their normal course of 
business or by the means identified in the ADDRESSES section.

Other Related Service Information

    We reviewed Eurocopter Alert Service Bulletin EC135-63A-017, 
Revision 0, dated October 11, 2010, for Model EC135 T1, T2, T2+, P1, 
P2, P2+, and 635 T1, T2+, and P2+ helicopters. This service information 
specifies the same Accomplishment Instructions as ASB EC135-63A-017, 
Revision 2, except with a shorter compliance time to rework the 
affected upper part.

Proposed AD Requirements

    This proposed AD would retain the requirements of AD 2013-16-14 for 
installing a corrugated washer and modifying the upper part. This 
proposed AD would add Airbus Helicopters Deutschland Model EC135P3 and 
Model EC135T3 helicopters to the applicability requirements, add upper 
parts P/N 4649 301 067 and P/N 4649 301 088 to the applicability, 
revise the compliance time for installing a corrugated washer to within 
50 hours time-in-service (TIS) or 3 months, whichever occurs earlier, 
and extend the compliance time for machining the upper part to 5,150 
hours TIS.

Costs of Compliance

    We estimate that this proposed AD would affect 236 helicopters of 
U.S. Registry. Based on an average labor rate of $85 per work hour, we 
estimate that operators may incur the following costs in order to 
comply with this proposed AD. Installing the corrugated washer would 
require about .5 work hour, and required parts would cost about $10, 
for a cost per helicopter of about $53, and a cost to the U.S. operator 
fleet of $12,508. Machining the housing upper part would require about 
5 work-hours and required parts would cost about

[[Page 51177]]

$73, for a cost per helicopter of $498, and a total cost to U.S. 
operators of $117,528. Based on these figures, we estimate the total 
cost of this proposed AD to be $130,036 for the U.S. operator fleet or 
$551 per helicopter.
    According to Airbus Helicopters' service information some of the 
costs of this proposed AD may be covered under warranty, thereby 
reducing the cost impact on affected persons. We do not control 
warranty coverage by Airbus Helicopters. Accordingly, we have included 
all costs in our cost estimate.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. ``Subtitle VII: Aviation 
Programs,'' describes in more detail the scope of the Agency's 
authority.
    We are issuing this rulemaking under the authority described in 
``Subtitle VII, Part A, Subpart III, Section 44701: General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national Government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed, I certify this proposed regulation:
    1. Is not a ``significant regulatory action'' under Executive Order 
12866;
    2. Is not a ``significant rule'' under the DOT Regulatory Policies 
and Procedures (44 FR 11034, February 26, 1979);
    3. Will not affect intrastate aviation in Alaska to the extent that 
it justifies making a regulatory distinction; and
    4. Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.
    We prepared an economic evaluation of the estimated costs to comply 
with this proposed AD and placed it in the AD docket.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.

Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by removing Airworthiness Directive (AD) 
2013-16-14, Amendment 39-17552 (78 FR 54383, September 4, 2013), and 
adding the following new AD:

Airbus Helicopters Deutschland GmbH (Type Certificate Previously 
Held by Eurocopter Deutschland GmbH): Docket No. FAA-2017-1011; 
Product Identifier 2017-SW-004-AD.

(a) Applicability

    This AD applies to Model EC135 P1, P2, P2+, P3, T1, T2, T2+, and 
T3 helicopters with a main transmission FS108 housing upper part, 
part number (P/N) 4649 301 034, 4649 301 067, or 4649 301 088 and a 
serial number listed in Table 1 of Airbus Helicopters Alert Service 
Bulletin EC135-63A-017, Revision 2, dated December 5, 2016 (ASB 
EC135-63A-017), certificated in any category.

(b) Unsafe Condition

    This AD defines the unsafe condition as an improperly 
manufactured bypass inlet in the oil filter area. This condition 
could adversely affect the oil-filter bypass function, resulting in 
failure of the main transmission and subsequent loss of control of 
the helicopter.

(c) Affected ADs

    This AD supersedes AD 2013-16-14, Amendment 39-17552 (78 FR 
54383, September 4, 2013).

(d) Comments Due Date

    We must receive comments by January 2, 2018.

(e) Compliance

    You are responsible for performing each action required by this 
AD within the specified compliance time unless it has already been 
accomplished prior to that time.

(f) Required Actions

    (1) Within 3 months, remove the oil filter element and install a 
corrugated washer, P/N 0630100377, in the middle of the filter 
housing of the housing upper part as depicted in Figure 2 of ASB 
EC135-63A-017.
    (2) Within 5,150 hours time-in-service or at the next main 
transmission repair or overhaul, whichever occurs first, machine the 
main transmission housing upper part in accordance with Annex A of 
ZF Luftfahrttechnik GmbH Service Instruction No. EC135FS108-1659-
1009, dated September 14, 2010.
    (3) Do not install a main transmission upper part, P/N 4649 301 
034, 4649 301 067, or 4649 301 088, on any helicopter unless it has 
been modified as required by paragraphs (f)(1) through (f)(2) of 
this AD.

(g) Credit for Previous Actions

    Actions accomplished before the effective date of this AD in 
accordance with the procedures specified in Eurocopter Alert Service 
Bulletin EC135-63A-017, Revision 0, dated October 11, 2010, are 
considered acceptable for compliance with the corresponding actions 
specified in paragraph (f) of this AD.

(h) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, Safety Management Section, FAA, may approve 
AMOCs for this AD. Send your proposal to: Rao Edupuganti, Aviation 
Safety Engineer, Regulations and Policy Section, Rotorcraft 
Standards Branch, FAA, 10101 Hillwood Pkwy, Fort Worth, TX 76177; 
telephone (817) 222-5110; email [email protected].
    (2) For operations conducted under a 14 CFR part 119 operating 
certificate or under 14 CFR part 91, subpart K, we suggest that you 
notify your principal inspector, or lacking a principal inspector, 
the manager of the local flight standards district office or 
certificate holding district office before operating any aircraft 
complying with this AD through an AMOC.

(i) Additional Information

    (1) Eurocopter Alert Service Bulletin EC135-63A-017, Revision 0, 
dated October 11, 2010, which is not incorporated by reference, 
contains additional information about the subject of this AD. For 
service information identified in this AD, contact Airbus 
Helicopters, 2701 N. Forum Drive, Grand Prairie, TX 75052; telephone 
(972) 641-0000 or (800) 232-0323; fax (972) 641-3775; or at http://www.airbushelicopters.com/website/technical-expert/. You may review 
a copy of the service information at the FAA, Office of the Regional 
Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-321, Fort 
Worth, TX 76177.
    (2) The subject of this AD is addressed in European Aviation 
Safety Agency (EASA) AD No. 2017-0002, dated January 9, 2017. You 
may view the EASA AD on the Internet at http://www.regulations.gov 
in the AD Docket.

(j) Subject

    Joint Aircraft Service Component (JASC) Code: 6320 Main Rotor 
Gearbox.

    Issued in Fort Worth, Texas, on October 16, 2017.
James A. Grigg,
Acting Director, Compliance & Airworthiness Division, Aircraft 
Certification Service.
[FR Doc. 2017-23201 Filed 11-2-17; 8:45 am]
BILLING CODE 4910-13-P