Document ID: FAA-2017-1036-0003
Agency: faa
Document Type: Proposed Rule
Title: Airworthiness Directives: Airbus Helicopters
Posted Date: 2021-03-22T04:00Z

[Federal Register Volume 86, Number 53 (Monday, March 22, 2021)]
[Proposed Rules]
[Pages 15143-15145]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-05355]

[[Page 15143]]

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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2017-1036; Product Identifier 2018-SW-015-AD]
RIN 2120-AA64

Airworthiness Directives; Airbus Helicopters

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Supplemental notice of proposed rulemaking (SNPRM); reopening 
of comment period.

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SUMMARY: The FAA is revising a notice of proposed rulemaking (NPRM) 
that applied to certain Airbus Helicopters Model AS-365N2, AS 365 N3, 
SA-365N, and SA-365N1 helicopters. The NPRM proposed to require either 
replacing the main gearbox (MGB) or as an alternative, replacing the 
epicyclic reduction gear module for certain serial numbered planet gear 
assemblies installed on the MGB. The NPRM also proposed to require 
inspecting the MGB magnetic plugs and oil filter for particles and, 
depending on the outcome of the inspection, further inspections and 
replacing certain parts. The NPRM was prompted by the failure of an MGB 
second stage planet gear. This action revises the NPRM by expanding the 
applicability to include all Airbus Helicopters Model AS-365N2, AS 365 
N3, SA-365N, and SA-365N1 helicopters. Since these actions impose an 
additional burden over that proposed in the NPRM, the FAA is reopening 
the comment period to allow the public the chance to comment on these 
proposed changes.

DATES: The FAA must receive comments on this SNPRM by May 6, 2021.

ADDRESSES: You may send comments by any of the following methods:
     Federal eRulemaking Docket: Go to https://www.regulations.gov. Follow the online instructions for sending your 
comments electronically.
     Fax: 202-493-2251.
     Mail: Send comments to the U.S. Department of 
Transportation, Docket Operations, M-30, West Building Ground Floor, 
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590-0001.
     Hand Delivery: Deliver to the ``Mail'' address between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.

Examining the AD Docket

    You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2017-
1036; or in person at Docket Operations between 9 a.m. and 5 p.m., 
Monday through Friday, except Federal holidays. The AD docket contains 
this proposed AD, the European Aviation Safety Agency (now European 
Union Aviation Safety Agency) (EASA) AD, any comments received, and 
other information. The street address for Docket Operations is listed 
above. Comments will be available in the AD docket shortly after 
receipt.

FOR FURTHER INFORMATION CONTACT: Rao Edupuganti, Aviation Safety 
Engineer, Dynamic Systems Section, Technical Innovation Policy Branch, 
FAA, 10101 Hillwood Pkwy., Fort Worth, TX 76177; telephone 817-222-
5110; email rao.edupuganti@faa.gov.

SUPPLEMENTARY INFORMATION:

Comments Invited

    The FAA invites you to participate in this rulemaking by submitting 
written comments, data, or views. The most helpful comments reference a 
specific portion of the proposal, explain the reason for any 
recommended change, and include supporting data. To ensure the docket 
does not contain duplicate comments, commenters should send only one 
copy of written comments, or if comments are filed electronically, 
commenters should submit only one time.
    Except for Confidential Business Information (CBI) as described in 
the following paragraph, and other information as described in 14 CFR 
11.35, the FAA will post all comments received, without change, to 
https://www.regulations.gov, including any personal information you 
provide. The agency will also post a report summarizing each 
substantive verbal contact received about this proposed AD.

Confidential Business Information

    CBI is commercial or financial information that is both customarily 
and actually treated as private by its owner. Under the Freedom of 
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public 
disclosure. If your comments responsive to this SNPRM contain 
commercial or financial information that is customarily treated as 
private, that you actually treat as private, and that is relevant or 
responsive to this SNPRM, it is important that you clearly designate 
the submitted comments as CBI. Please mark each page of your submission 
containing CBI as ``PROPIN.'' The FAA will treat such marked 
submissions as confidential under the FOIA, and they will not be placed 
in the public docket of this SNPRM. Submissions containing CBI should 
be sent to Rao Edupuganti, Aviation Safety Engineer, Dynamic Systems 
Section, Technical Innovation Policy Branch, FAA, 10101 Hillwood Pkwy., 
Fort Worth, TX 76177; telephone 817-222-5110; email 
rao.edupuganti@faa.gov. Any commentary that the FAA receives which is 
not specifically designated as CBI will be placed in the public docket 
for this rulemaking

Discussion

    The FAA issued an NPRM to amend 14 CFR part 39 to include an AD 
that would apply to Airbus Helicopters Model AS-365N2, AS 365 N3, SA-
365N, and SA-365N1 helicopters with at least one Type X or Y planet 
gear assembly with a serial number (S/N) listed in Appendices 4.A. 
through 4.B of Airbus Helicopters Alert Service Bulletin No. AS365-
05.00.78, Revision 3, dated March 2, 2018 (ASB AS-365-05.00.78) 
installed on the MGB. The NPRM published in the Federal Register on 
August 7, 2020 (85 FR 47925). The NPRM proposed to require replacing 
the MGB or as an alternative, replacing the epicyclic reduction gear 
module for certain serial numbered planet gear assemblies installed on 
the MGB. The NPRM also proposed to require inspecting the MGB magnetic 
plugs and oil filter for particles. Depending on the outcome of those 
inspections, the NPRM proposed to require further inspections and 
replacing certain parts.
    The NPRM was prompted by EASA AD No. 2017-0116, Revision 2, dated 
March 2, 2018, (EASA AD 2017-01162R2), issued by EASA, which is the 
Technical Agent for the Member States of the European Union, to correct 
an unsafe condition for Airbus Helicopters Model AS 365 N2, AS 365 N3, 
SA 365 N, and SA 365 N1 helicopters. EASA advises that after an 
accident on a Model EC225 helicopter, an investigation revealed the 
failure of a second stage planet gear of the MGB. EASA states that one 
of the two types of planet gear assemblies used in the MGB epicyclic 
module is subject to higher outer race contact pressures and therefore 
is more susceptible to spalling and cracking. Airbus Helicopters 
reviewed its range of helicopters with regard to this issue and 
provided instructions to improve the reliability of the installed MGB. 
Therefore, EASA AD 2017-01162R2 requires repetitive inspections of the 
MGB magnetic plugs and corrective action if any particles are detected. 
EASA AD 2017-01162R2 also requires, if certain MGB planet gear

[[Page 15144]]

assemblies are installed, replacing the planet gear assemblies. 
Finally, the EASA AD prohibits installing an MGB with a Type X or Type 
Y planet gear assembly on any helicopter.

Actions Since Previous NPRM Was Issued

    Since the NPRM was issued, the FAA discovered that the proposed 
applicability was limited to helicopters with at least one affected 
assembly installed on the MGB, whereas all Airbus Helicopters Model AS-
365N2, AS 365 N3, SA-365N, and SA-365N1 helicopters, regardless of the 
assembly, are subject to the unsafe condition and require repetitive 
inspections of the MGB magnetic plugs for particles. Therefore, this 
SNPRM corrects the applicability to include all helicopter models. The 
FAA also determined that any special flight permits would be limited to 
flights with no passengers on board.

Comments

    The FAA gave the public the opportunity to comment on the original 
NPRM (85 FR 47925, August 7, 2020). The FAA received no comments on 
that NPRM or on the determination of the cost to the public.

FAA's Determination

    The FAA is proposing this SNPRM after evaluating all known relevant 
information and determining that an unsafe condition is likely to exist 
or develop on other helicopters of these same type designs. Certain 
changes described above expand the scope of the original NPRM. As a 
result, the FAA has determined that it is necessary to reopen the 
comment period to provide additional opportunity for the public to 
comment on this SNPRM.

Related Service Information Under 1 CFR Part 51

    Airbus Helicopters has issued ASB AS365-05.00.78 for Model SA-365N, 
SA-365N1, AS-365N2, and AS 365 N3 helicopters. This service information 
specifies performing periodic inspections of the MGB magnetic plugs for 
particles. This service information also specifies identifying the type 
of gear assembly installed in the MGB and replacing any Type X assembly 
within 50 hours time-in-service (TIS). For Type Y gear assemblies, the 
service information requires replacing the assembly within 50 hours TIS 
or within 300 hours TIS, depending on the time since new. The service 
information specifies Type Z gear assemblies should be left as is.
    Airbus Helicopters has also issued Service Bulletin No. AS365-
63.00.21, Revision 3, dated July 26, 2018, for Model AS365 helicopters. 
This service information contains procedures for replacing the MGB 
epicyclic reduction gear as an option to replacing the MGB.
    This service information is reasonably available because the 
interested parties have access to it through their normal course of 
business or by the means identified in the ADDRESSES section.

Proposed Requirements of the SNPRM

    This SNPRM would maintain the proposed corrective actions from the 
NPRM as follows, but would no longer limit the applicability to only 
certain helicopters:
     Before further flight, for helicopters with a Type X 
planet gear assembly with a certain S/N installed, replacing the MGB.
     For helicopters with no Type X planet gear assembly 
installed but at least one Type Y planet gear assembly with a certain 
S/N installed, replacing the MGB within 300 hours TIS or before any 
planet gear assembly accumulates 1,300 hours TIS since new, whichever 
occurs first.
     As an alternative to replacing the MGB, this SNPRM would 
allow replacing the epicyclic reduction gear module in the affected 
MGB.
    This proposed AD would also:
     Prohibit installing a MGB with Type Y or Type X planet 
gear assembly installed on any helicopter.
     Require, within 10 hours TIS and thereafter before the 
first flight of the day or at intervals not to exceed 10 hours TIS, 
whichever occurs first, inspecting the lower MGB magnetic plugs for 
particles and, if there are particles, replacing the MGB, depending on 
the type and the size of those particles.

Differences Between This SNPRM and the EASA AD

    The EASA AD requires a 50-hour or 300-hour TIS compliance time or 
by June 30, 2019, whichever occurs first, to determine the type of 
planet gear installed in the MGB, and depending on the outcome, to 
replace the MGB. This proposed AD would set compliance deadlines based 
only on hours TIS or before further flight. The EASA AD allows a pilot 
to inspect the MGB magnetic plugs for particles, while this proposed AD 
would not.

Costs of Compliance

    The FAA estimates that this proposed AD would affect 34 helicopters 
of U.S. Registry. Labor rates are estimated at $85 per work-hour. Based 
on these numbers, the FAA estimates that operators may incur the 
following costs in order to comply with this proposed AD.
    Inspecting the magnetic plugs and oil filter for particle deposits 
would take about 1 work-hour for an estimated cost of $85 per 
inspection cycle.
    Replacing an MGB would take about 42 work-hours for cost of $3,570 
and parts cost about $295,000 (overhauled) for a total cost of $298,570 
per helicopter.
    Replacing the epicyclic reduction gear would take about 56 work-
hours for an estimated cost of $4,760 and parts cost about $11,404 for 
a total cost of $16,164 per helicopter.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: General requirements. 
Under that section, Congress charges the FAA with promoting safe flight 
of civil aircraft in air commerce by prescribing regulations for 
practices, methods, and procedures the Administrator finds necessary 
for safety in air commerce. This regulation is within the scope of that 
authority because it addresses an unsafe condition that is likely to 
exist or develop on products identified in this rulemaking action.

Regulatory Findings

    The FAA determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national Government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed, I certify this proposed regulation:
    1. Is not a ``significant regulatory action'' under Executive Order 
12866,
    2. Will not affect intrastate aviation in Alaska, and
    3. Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

[[Page 15145]]

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
Reference, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.

Sec.  39.13   [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive:

Airbus Helicopters: Docket No. FAA-2017-1036; Product Identifier 
2018-SW-015-AD.

(a) Applicability

    This airworthiness directive (AD) applies to Airbus Helicopters 
Model AS-365N2, AS 365 N3, SA-365N, and SA-365N1 helicopters, 
certificated in any category.

(b) Unsafe Condition

    This AD defines the unsafe condition as failure of a main 
gearbox (MGB) planet gear assembly. This condition could result in 
failure of the MGB and subsequent loss of helicopter control.

(c) Affected ADs

    None.

(d) Comments Due Date

    The FAA must receive comments by May 6, 2021.

(e) Compliance

    You are responsible for performing each action required by this 
AD within the specified compliance time unless it has already been 
accomplished prior to that time.

(f) Required Actions

    (1) For helicopters with at least one Type X planet gear 
assembly with a serial number (S/N) listed in Appendix 4.A. of 
Airbus Helicopters Alert Service Bulletin No. AS365-05.00.78, 
Revision 3, dated March 2, 2018 (ASB AS-365-05.00.78) installed on 
the main gearbox (MGB), before further flight, replace the MGB or as 
an alternative to replacing an affected MGB, replace the epicyclic 
reduction gear module Post Modification (MOD) 0763C52 in the 
affected MGB in accordance with paragraph 3.B.2 of the 
Accomplishment Instructions of Airbus Helicopters Service Bulletin 
No. AS365-63.00.21, Revision 3, dated July 26, 2018 (SB AS365-
63.00.21), except you are not required to contact Airbus 
Helicopters.
    (2) For helicopters without any Type X planet gear assembly 
installed but with at least one Type Y planet gear assembly with an 
S/N listed in Appendix 4.B. of ASB AS-365-05.0078 installed on the 
MGB, within 300 hours time-in-service (TIS), or before any gear 
accumulates 1,300 hours TIS since new, whichever occurs first, 
replace the MGB or as an alternative to replacing the MGB, replace 
the epicyclic reduction gear module MOD 0763C52 in the affected MGB 
in accordance with paragraphs 3.B.2. of the Accomplishment 
Instructions of SB AS365-63.00.21, except you are not required to 
contact Airbus Helicopters.
    (3) As of the effective date of this AD, do not install an MGB 
with a Type X or Type Y gear assembly with an S/N listed in Appendix 
4.A. or 4.B. of ASB AS-365-05.0078 installed on the MGB, on any 
helicopter.
    (4) For all helicopters, within 10 hours TIS and thereafter 
before the first flight of the day or at intervals not to exceed 10 
hours TIS, whichever occurs first, inspect the lower MGB magnetic 
plugs for particles.
    (i) If there are particles that consist of any scale, flake, or 
splinter, or particles other than cotter pin fragments, pieces of 
lock wire, swarf, abrasion, or miscellaneous non-metallic waste and 
the planet gear assembly has logged less than 50 hours TIS since 
new, inspect the MGB plugs for particles before further flight and 
inspect the oil filter for particles within 5 hours TIS. Thereafter, 
for 25 hours TIS, continue to inspect the MGB plugs for particles 
before each flight, inspect the oil filter for particles at 
intervals not to exceed 5 hours TIS, and perform the actions 
required by paragraphs (f)(4)(ii)(A) through (B) of this AD.
    (ii) If there are particles that consist of any scale, flake, or 
splinter, or particles other than cotter pin fragments, pieces of 
lock wire, swarf, abrasion, or miscellaneous non-metallic waste and 
the planet gear assembly has logged more than 50 hours TIS since 
new, inspect the cumulative surface area of the particles collected 
from both the magnetic plug and the oil filter, since last MGB 
overhaul or since new if no overhaul has been performed.
    (A) If the total surface area of the particles is less than 3 
mm\2\, examine the particles with largest surface area (S), longest 
particle length (L) and thickest particles (e).
    (1) If largest surface area (S) of a particle is less than 1 
mm\2\, the L is less than 1.5 mm, and the e is less than 0.2 mm, 
inspect the MGB plugs for particles before further flight and 
inspect the oil filter for particles within 5 hours TIS. Thereafter, 
for 25 hours TIS, continue to inspect the MGB plugs for particles 
before each flight, inspect the oil filter for particles at 
intervals not to exceed 5 hours TIS, and perform the actions 
required by paragraphs (f)(4)(ii)(A) through (B) of this AD.
    (2) If largest particle size (S) is greater than 1 mm\2\, the L 
is greater than 1.5 mm, or the e is greater than 0.2 mm, perform a 
metallurgical analysis for any 16NCD13 particles using a method in 
accordance with FAA-approved procedures.
    (3) If there are any 16NCD13 particles, replace the MGB with an 
airworthy MGB.
    (4) If there are no 16NCD13 particles, inspect the MGB plugs for 
particles before further flight and inspect the oil filter for 
particles within 5 hours TIS. Thereafter, for 25 hours TIS, continue 
to inspect the MGB plugs for particles before each flight, inspect 
the oil filter for particles at intervals not to exceed 5 hours TIS, 
and perform the actions required by paragraphs (f)(4)(ii)(A) through 
(B) of this AD.
    (B) If the total surface area of collected particles is greater 
than or equal to 3 mm\2\, before further flight, perform a 
metallurgical analysis for any 6NCD13 particles using a method in 
accordance with FAA-approved procedures.
    (1) If there are any 16NCD13 particles, before further flight, 
replace the MGB with an airworthy MGB.
    (2) If there are no 16NCD13 particles, inspect the MGB plugs for 
particles before further flight and inspect the oil filter for 
particles within 5 hours TIS. Thereafter, for 25 hours TIS, continue 
to inspect the MGB plugs for particles before each flight, inspect 
the oil filter for particles at intervals not to exceed 5 hours TIS, 
and perform the actions required by paragraphs (f)(4)(ii)(A) through 
(B) of this AD.

(g) Special Flight Permits

    Special flight permits may be permitted provided that there are 
no passengers on board.

(h) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, International Validation Branch, FAA, may 
approve AMOCs for this AD. Send your proposal to: Rao Edupuganti, 
Dynamic Systems Section, Technical Innovation Policy Branch, FAA, 
10101 Hillwood Pkwy., Fort Worth, TX 76177; telephone 817-222-5110; 
email 9-ASW-FTW-AMOC-Requests@faa.gov.
    (2) For operations conducted under a 14 CFR part 119 operating 
certificate or under 14 CFR part 91, subpart K, the FAA suggests 
that you notify your principal inspector, or lacking a principal 
inspector, the manager of the local flight standards district office 
or certificate holding district office before operating any aircraft 
complying with this AD through an AMOC.

(i) Additional Information

    The subject of this AD is addressed in European Aviation Safety 
Agency (now European Union Aviation Safety Agency) (EASA) AD No. 
2017-0116R2, dated March 2, 2018. You may view the EASA AD on the 
internet at https://www.regulations.gov in Docket No. FAA-2017-1036.

 (j) Subject

    Joint Aircraft Service Component (JASC) Code: 6300, Main Rotor 
Drive System.

    Issued on February 19, 2021.
Lance T. Gant,
Director, Compliance & Airworthiness Division, Aircraft Certification 
Service.
[FR Doc. 2021-05355 Filed 3-19-21; 8:45 am]
BILLING CODE 4910-13-P