Document ID: EPA-HQ-OAR-2002-0009-0059
Agency: epa
Document Type: Supporting & Related Material
Title: 
Posted Date: 2006-08-17T04:00Z

Cleaning
Machine
Type
Company
Capital
Costs
($)
Annualized
Capital
Costs
($/
yr)
Annual
Solvent
Savings
($/
yr)
Net
Annualized
Costs
($/
yr)
Emissions
(
tons)
Cost
Effectiveness
($/
ton)
Additional
Annual
Savings
($/
yr)
(
a)
Net
Annualized
Costs
Considering
Additional
Savings
($/
yr)
Cost
Effectiveness
($/
ton)

Greenville
Tube
$
573,725
$
49,232
$
145,666
­$
96,434
58.5
­$
1,648.75
$
48,555
­$
144,989
­$
2,478.91
Lincoln
Foodservice
$
573,725
$
49,232
$
63,077
­$
13,846
24.9
­$
556.68
$
21,026
­$
34,871
­$
1,402.05
$
1,066,750
$
91,538
$
11,181
$
80,357
33.2
$
2,421.91
$
3,727
$
76,630
$
2,309.58
­
­
$
11,202
­
­
­
$
3,734
­
­

­
­
$
4,481
­
­
­
$
1,494
­
­

­
­
$
6,997
­
­
­
$
2,332
­
­

­
­
$
17,494
­
­
­
$
5,831
­
­

­
­
$
17,494
­
­
­
$
5,831
­
­

­
­
$
20,992
­
­
­
$
6,997
­
­

LE
Wilson
$
41,550
$
3,565
$
3,499
$
67
2.2
$
30.27
$
1,166
­$
1,100
­$
499.81
$
490,000
$
42,047
$
10,759
$
31,288
3.3
$
9,461.50
$
3,586
$
27,702
$
8,377.00
­
­
$
472
­
­
­
$
157
­
­

McDowell
Enterprises,
Inc.
$
1,066,750
$
91,538
$
13,137
$
78,401
5.3
$
14,823.86
$
4,379
$
74,022
$
13,995.87
CMW,
Inc.
$
490,000
$
42,047
$
17,364
$
24,683
7.0
$
3,526.34
$
5,788
$
18,895
$
2,699.42
Lighting
Services
$
490,000
$
42,047
$
17,517
$
24,530
7.1
$
3,478.74
$
5,839
$
18,691
$
2,650.67
Nordam
Repair
Div.
$
573,725
$
49,232
$
10,626
$
38,606
3.5
$
10,972.11
$
3,542
$
35,064
$
9,965.47
$
573,725
$
49,232
$
31,743
$
17,488
6.9
$
2,517.68
$
10,581
$
6,907
$
994.36
$
573,725
$
49,232
$
75,281
­$
26,049
16.2
­$
1,607.22
$
25,094
­$
51,143
­$
3,155.48
Oak­
Rite
$
399,000
$
34,238
$
12,099
$
22,140
4.9
$
4,545.13
$
4,033
$
18,107
$
3,717.20
South
Bend
Controls
$
192,500
$
16,519
$
15,582
$
937
5.8
$
162.06
$
5,194
­$
4,257
­$
736.47
Art
Brass
Plating,
Inc.
$
399,000
$
34,238
$
52,140
­$
17,902
7.2
­$
2,488.56
$
17,380
­$
35,282
­$
4,904.60
AVERAGE
$
536,013
$
45,996
$
26,610
$
19,386
13.3
$
1,459.90
$
8,870
$
10,516
$
791.93
Mid­
States
Rubber
$
573,725
$
49,232
$
31,808
$
17,423
16.5
$
1,053.76
$
10,603
$
6,821
$
412.51
Parkview
Metal
Products
ND
ND
$
44,160
­
19.4
­
­
­
­

Lincoln
Foodservice
ND
ND
$
148,899
­
60.9
­
­
­
­

AVERAGE
­
­
$
20,837
­
32.3
­
­
­
­

Victor
Equipment
­
­
$
61,426
­
7.9
­
­
­
­

Gilpin
Iron
Works
­
­
$
57,997
­
21.2
­
­
­
­

KCL
Corp.
­
­
$
4,726
­
2.1
­
­
­
­

AVERAGE
­
­
$
31,361
­
10.4
­
­
­
­

ND
­
No
data
for
this
size.

Batch
Cold
Inline
Summary
of
Costs
and
Cost
Effectiveness
for
a
Vacuum
to
Vacuum
Cleaning
Machine
Applied
to
High
Risk
Facilities
a
­
From
the
case
study
"
Pollution
Prevention
Technology
Profile
Closed
Loop
Vapor
Degreasing"
by
the
Northeast
Waste
Management
Officials'
Association
(
NEWMOA)
dated
December
28,

2001.
In
the
study,
two
facilities
switched
from
open
top
cleaners
to
vacuum
to
vacuum
cleaners.
The
facilities
saw
reductions
in
hazardous
waste
disposal
costs,
regulatory
compliance
costs,

and
labor
costs
equal
to
about
1/
3
of
the
solvent
cost
savings.
In
the
absence
of
facility
specific
costs,
it
was
assumed
that
for
the
high
risk
facilities
there
would
be
additional
savings
(
e.
g.,

hazardous
waste
disposal,
compliance,
labor)
equal
to
1/
3
of
the
solvent
savings.

American
Airlines
DOD
Tinker
Wolverine
Tube
OTVC
C:\
dmautop\
temp\
DCTM_
ARP.
xls
1
8/
16/
2006
Solvent
Use
and
Costs
PCE
TCE
MC
2004
Cost
of
Solvent
per
gallon
(
a)
$
11.10
$
12.83
$
8.86
Density
of
Solvent
(
lbs/
gal)
13.54
12.22
11.07
Solvent
kg/
yr
lb/
yr
Gallons
Solvent
Cost
($/
yr)
Scaling
Based
on
Most
Recent
Emissions
(
c)
Base
Year
for
Scaling
Adjusted
Solvent
Use
(
Gallons)
Adjusted
Solvent
Cost
($/
yr)
Solvent
Savings
With
Vacuum
Machine
($/
yr)

Greenville
Tube
TCE
79,120
174,428
14,274
$
183,135
0.82
2003
11,705
$
150,171
$
145,666
Lincoln
Foodservice
TCE
24,644
54,330
4,446
$
57,042
1.14
2003
5,068
$
65,028
$
63,077
TCE
4,980
10,979
898
$
11,527
1
1999
898
$
11,527
$
11,181
TCE
4,990
11,000
900
$
11,549
1
1999
900
$
11,549
$
11,202
TCE
1,996
4,400
360
$
4,620
1
1999
360
$
4,620
$
4,481
PCE
3,991
8,799
650
$
7,213
1
1999
650
$
7,213
$
6,997
PCE
9,979
22,000
1,625
$
18,035
1
1999
1,625
$
18,035
$
17,494
PCE
9,979
22,000
1,625
$
18,035
1
1999
1,625
$
18,035
$
17,494
PCE
11,974
26,398
1,950
$
21,641
1
1999
1,950
$
21,641
$
20,992
LE
Wilson
PCE
1,996
4,400
325
$
3,607
1
1999
325
$
3,607
$
3,499
PCE
8,183
18,040
1,332
$
14,789
0.75
2003
999
$
11,092
$
10,759
PCE
359
791
58
$
649
0.75
2003
44
$
487
$
472
McDowell
Enterprises,
Inc.
TCE
5,851
12,900
1,056
$
13,544
1
1999
1,056
$
13,544
$
13,137
CMW,
Inc.
TCE
2,268
5,000
409
$
5,250
3.41
2003
1,395
$
17,901
$
17,364
Lighting
Services
TCE
7,802
17,200
1,408
$
18,059
1
1999
1,408
$
18,059
$
17,517
Nordam
Repair
Div.
TCE
5,991
13,207
1,081
$
13,866
0.79
2002
854
$
10,954
$
10,626
TCE
10,099
22,264
1,822
$
23,375
1.4
2003
2,551
$
32,725
$
31,743
TCE
23,950
52,800
4,321
$
55,435
1.4
2003
6,049
$
77,609
$
75,281
Oak­
Rite
TCE
5,389
11,880
972
$
12,473
1
1999
972
$
12,473
$
12,099
South
Bend
Controls
TCE
6,940
15,300
1,252
$
16,064
1
1999
1,252
$
16,064
$
15,582
Art
Brass
Plating,
Inc.
TCE
9,001
19,844
1,624
$
20,834
2.58
2003
4,190
$
53,753
$
52,140
AVERAGE
­
11,404
25,141
2,018
25,273
1.19
­
2,185
27,433
26,610
Mid­
States
Rubber
PCE
18,144
40,000
2,954
$
32,792
1
1999
2,954
$
32,792
$
31,808
Parkview
Metal
Products
TCE
26,943
59,399
4,861
$
62,364
0.73
2003
3,548
$
45,525
$
44,160
Lincoln
Foodservice
TCE
58,174
128,250
10,495
$
134,652
1.14
2003
11,964
$
153,504
$
148,899
Victor
Equipment
TCE
9,281
20,460
1,674
$
21,481
1
1999
1,674
$
21,481
$
20,837
AVERAGE
­
28,135
62,027
4,996
62,822
1
­
5,035
63,326
61,426
Gilpin
Iron
Works
TCE
15,195
33,499
2,741
$
35,171
1.7
2003
4,660
$
59,791
$
57,997
KCL
Corp.
PCE
2,696
5,943
439
$
4,872
1
1999
439
$
4,872
$
4,726
AVERAGE
­
8,945
19,721
1,590
20,022
1
­
2,550
32,331
31,361
Open
Top
Vapor
Cleaning
Machines
97%

Solvent
Use
Reduction
from
Switching
from
an
Open
Top
Vapor
Cleaning
Machine
to
a
Vacuum
Cleaning
Machine
(
b)

Solvent
Use
for
1999
and
the
Most
Recent
Available
Year
for
Active
Facilities
in
the
Top
30
Highest
Risk
Wolverine
Tube
Most
Recent
Solvent
Use
1999
Solvent
Use
American
Airlines
DOD
Tinker
Halogenated
Solvent
Costs
and
Density
Reduction
In
Halogenated
Solvent
Use
Cleaning
Machine
Type
Company
b
­
Case
study
results
as
reported
in
"
Pollution
Prevention
Technology
Profile
Closed
Loop
Vapor
Degreasing"
by
the
Northeast
Waste
Management
Officials'
Association
(
NEWMOA)
dated
December
28,
2001.
In
the
study,
two
cleaning
machines
saw
a
reduction
in
solvent
use
of
97%,
a
third
saw
a
reduction
in
solvent
use
of
83%.
The
third
machine
had
a
smaller
reduction
in
solvent
use
due
to
the
heavy
soils
cleaned
by
the
machine.
Therefore,
more
solvent
was
being
lost
to
the
solid
waste
stream.

a
­
Price
quote
from
Univar
USA
Inc.,
Charlotte,
NC.
Univar
is
a
direct
distributor
for
Dow
Chemicals
Company.
January
25,
2005.

c
­
Assumes
that
if
there
was
an
15%
reduction
in
solvent
emissions
the
solvent
usage
was
also
reduced
by
15%.

Inline
Cleaning
Machine
Batch
Cold
Cleaning
Machine
C:\
dmautop\
temp\
DCTM_
ARP.
xls
2
8/
16/
2006
Vacuum
to
Vacuum
Cleaning
Machine
Capital
Costs
VALUE
BASIS
0.07
OMB
25
Est.
eq.
life.

0.086
Calculated
ft3
m3
Low
High
Average
0.5
a
0.01416
0.17
$
25,000
$
58,100
$
41,550
$
3,565
1
0.02832
0.26
$
50,000
$
83,000
$
66,500
$
5,706
3
0.08496
0.50
$
75,000
$
132,800
$
103,900
$
8,916
7.5
0.2124
0.87
$
135,000
$
250,000
$
192,500
$
16,519
40
b
1.1328
2.37
$
300,000
$
498,000
$
399,000
$
34,238
70
1.9824
3.32
$
330,000
$
650,000
$
490,000
$
42,047
100
2.832
4.11
$
400,000
$
747,450
$
573,725
$
49,232
380
10.7616
9.15
$
850,000
$
1,283,500
$
1,066,750
$
91,538
Cleaning
Machine
Type
Company
SAI
(
m2)
Average
Capital
Costs
($)
Annualized
Capital
($/
yr)
Greenville
Tube
5.2
$
573,725
$
49,232
Lincoln
Foodservice
4.94
$
573,725
$
49,232
6.69
$
1,066,750
$
91,538
Unk
­
­
Unk
­
­
Unk
­
­
Unk
­
­
Unk
­
­
Unk
­
­
LE
Wilson
0.17
$
41,550
$
3,565
3.72
$
490,000
$
42,047
Unk
­
­
McDowell
Enterprises,
Inc.
8.55
$
1,066,750
$
91,538
CMW,
Inc.
1.55
$
490,000
$
42,047
Lighting
Services
1.32
$
490,000
$
42,047
Nordam
Repair
Div.
5.23
$
573,725
$
49,232
4.41
$
573,725
$
49,232
4.41
$
573,725
$
49,232
Oak­
Rite
1.67
$
399,000
$
34,238
South
Bend
Controls
0.65
$
192,500
$
16,519
Art
Brass
Plating,
Inc.
1.49
$
399,000
$
34,238
Average
3.57
$
536,013
$
45,996
Mid­
States
Rubber
5.02
$
573,725
$
49,232
Parkview
Metal
Products
22.21
ND
ND
Lincoln
Foodservice
20.81
ND
ND
Victor
Equipment
Unk.
­
­
Gilpin
Iron
Works
Unk.
­
­
KCL
Corp.
Unk.
­
­
Parameters
Used
for
Annualizing
Costs
d
­
This
was
calculated
using
the
relationship
established
between
the
solvent­
air
interface
of
an
open­
top
and
its
cleaning
capacity
that
was
established
during
the
development
of
the
NESHAP
(
A­
92­
39,
IV­
B­
2).
The
following
equation
was
developed
from
the
NESHAP
analysis:
Solvent­
Air
Interface
in
square
meters
=
2.2
(
cleaning
volume
in
cubic
meters)
0.6
Interest
Rate
(
percent)
Equipment
Lifetime
(
years)

Capital
Recovery
Factor
(
CRF)
PARAMETER
Annualized
Capital
Costs
($/
yr)
2005
Installed
Capital
Costs
(
c
)
2005
Installed
Capital
Costs
for
Vacuum
to
Vacuum
Cleaning
Machines
c
­
Based
on
Costs
from
Tiyoda­
Serec
Corporation
and
Baron
Blakeslee.
b
­
Two
20
ft3
chambers.
a
­
Lab
size
machine.
Equivalent
SAI
Area
(
m2)
(
d)
Cleaning
Capacity
OTVC
Inline
Batch
Cold
Capital
and
Annualized
Capital
Costs
for
Vacuum
Cleaning
Machines
Applied
to
the
Highest
Risk
Facilities
American
Airlines
DOD
Tinker
Wolverine
Tube
C:\
dmautop\
temp\
DCTM_
ARP.
xls
3
8/
16/
2006