Document ID: FAA-2007-0193-0001
Agency: faa
Document Type: Rule
Title: Airworthiness Directives; General Electric Company (GE) CF6- 80C2B1 Turbofan Engine
Posted Date: 2007-11-28T05:00Z

[Federal Register: November 28, 2007 (Volume 72, Number 228)]
[Rules and Regulations]               
[Page 67240-67242]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr28no07-5]                         

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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2007-0193; Directorate Identifier 2007-NE-43-AD; 
Amendment 39-15273; AD 2007-24-07]
RIN 2120-AA64

 
Airworthiness Directives; General Electric Company (GE) CF6-
80C2B1 Turbofan Engine

AGENCY: Federal Aviation Administration (FAA), Department of 
Transportation (DOT).

ACTION: Final rule; request for comments.

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SUMMARY: The FAA is adopting a new airworthiness directive (AD) for a 
GE CF6-80C2B1 turbofan engine, serial number (SN) 690203, with fan 
disk, part number (P/N) 1703M78P11, SN RPMDA662, installed. This AD 
requires stripping of thermal spray coating, inspection of dovetail 
slots, and reapplication of thermal spray coating on certain stage 1 
fan disks. This AD results from a report that a repair shop did not 
meet the process requirements when applying copper-nickel-indium (Cu-
Ni-In) thermal coating to certain stage 1 fan disks. We are issuing 
this AD to prevent possible uncontained release of multiple fan blades, 
resulting in damage to the airplane.

DATES: This AD becomes effective January 2, 2008. The Director of the 
Federal Register approved the incorporation by reference of certain 
publications listed in the regulations as of January 2, 2008.
    We must receive any comments on this AD by January 28, 2008.

ADDRESSES: Use one of the following addresses to comment on this AD:
     Federal eRulemaking Portal: Go to http://
www.regulations.gov and follow the instructions for sending your 
comments electronically.
     Mail: U.S. Docket Management Facility, Department of 
Transportation, 1200 New Jersey Avenue, SE., West Building Ground 
Floor, Room W12-140, Washington, DC 20590-0001.
     Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
     Fax: (202) 493-2251.
    Contact General Electric Company via Lockheed Martin Technology 
Services, 10525 Chester Road, Suite C, Cincinnati, Ohio 45215, 
telephone (513) 672-8400, fax (513) 672-8422, for the service 
information identified in this AD.

[[Page 67241]]

FOR FURTHER INFORMATION CONTACT: James Lawrence, Aerospace Engineer, 
Engine Certification Office, FAA, Engine and Propeller Directorate, 12 
New England Executive Park, Burlington, MA 01803-5299; telephone: (781) 
238-7176, fax: (781) 238-7199.

SUPPLEMENTARY INFORMATION: GE reported that while recertifying a non-GE 
repair shop, they found the shop's process for coating dovetail slots 
with a Cu-Ni-In thermal coating did not meet the standard requirements 
of GE Substantiation Requirements Repair Document No. RSS-012-S2. 
Further investigation by GE identified twelve affected stage 1 fan 
disks. We discussed the issue with GE and the repair shop, and we 
agreed to allow the repair shop to strip, inspect, and recoat the 12 
disks instead of issuing an AD to require the actions. The repair shop 
has stripped, inspected, and recoated 11 of the 12 disks. They have not 
been able to get the final stage 1 disk, P/N 1703M78P11, SN RPMDA662, 
to strip, inspect, and recoat that disk and it remains in service. This 
condition, if not corrected, could result in an uncontained release of 
multiple fan blades, and possible damage to the airplane

Relevant Service Information

    We have reviewed and approved the technical contents of GE Service 
Bulletin (SB) No. CF6-80C2 S/B 72-1121, dated January 23, 2004, that 
references procedures for stripping, inspecting, and recoating the 
affected stage 1 fan disks.

Differences Between This AD and the Service Information

    GE SB No. CF6-80C2 S/B 72-1121, dated January 23, 2004, recommends 
performing the actions within 3,500 cycles-since-last Cu-Ni-In thermal 
spray coating of the dovetail slots. This AD requires performing the 
actions within 3,500 cycles-since-last Cu-Ni-In thermal spray coating 
of the dovetail slots, but before March 31, 2008.

FAA's Determination and Requirements of This AD

    Although no airplanes that are registered in the United States use 
these GE CF6-80-C2B1 turbofan engines, the possibility exists that the 
engines could be used on airplanes that are registered in the United 
States in the future. The unsafe condition described previously is 
likely to exist or develop on other GE CF6-80C2B1 turbofan engines of 
the same type design. We are issuing this AD to prevent possible 
uncontained release of multiple fan blades, resulting in damage to the 
airplane. You must use the service information described previously to 
perform the actions required by this AD.

FAA's Determination of the Effective Date

    Since there are currently no domestic operators of this engine 
model, notice and opportunity for public comment before issuing this AD 
are unnecessary. A situation exists that allows the immediate adoption 
of this regulation.

Comments Invited

    This AD is a final rule that involves requirements affecting flight 
safety and was not preceded by notice and an opportunity for public 
comment. However, we invite you to send us any written relevant data, 
views, or arguments regarding this AD. Send your comments to an address 
listed under ADDRESSES. Include ``AD Docket No. FAA-2007-0193; 
Directorate Identifier 2007-NE-43-AD'' in the subject line of your 
comments. We specifically invite comments on the overall regulatory, 
economic, environmental, and energy aspects of the rule that might 
suggest a need to modify it.
    We will post all comments we receive, without change, to http://
www.regulations.gov, including any personal information you provide. We 
will also post a report summarizing each substantive verbal contact 
with FAA personnel concerning this AD. Using the search function of the 
DMS Web site, anyone can find and read the comments in any of our 
dockets, including the name of the individual who sent the comment (or 
signed the comment on behalf of an association, business, labor union, 
etc). You may review the DOT's complete Privacy Act Statement in the 
Federal Register published on April 11, 2000 (65 FR 19477-78).

Examining the AD Docket

    You may examine the AD docket on the Internet at http://
www.regulations.gov; or in person at the Docket Operations office 
between 9 a.m. and 5 p.m., Monday through Friday, except Federal 
holidays. The AD docket contains this AD, the regulatory evaluation, 
any comments received, and other information. The street address for 
the Docket Operations office (telephone (800) 647-5527) is the same as 
the Mail address provided in the ADDRESSES section. Comments will be 
available in the AD docket shortly after receipt.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, Section 106, describes the 
authority of the FAA Administrator. Subtitle VII, Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    We are issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701, ``General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We have determined that this AD will not have federalism 
implications under Executive Order 13132. This AD will not have a 
substantial direct effect on the States, on the relationship between 
the national Government and the States, or on the distribution of power 
and responsibilities among the various levels of government.
    For the reasons discussed above, I certify that this AD:
    1. Is not a ``significant regulatory action'' under Executive Order 
12866;
    2. Is not a ``significant rule'' under the DOT Regulatory Policies 
and Procedures (44 FR 11034, February 26, 1979); and
    3. Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.
    We prepared a summary of the costs to comply with this AD and 
placed it in the AD Docket. You may get a copy of this summary at the 
address listed under ADDRESSES.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

Adoption of the Amendment

0
Under the authority delegated to me by the Administrator, the Federal 
Aviation Administration amends part 39 of the Federal Aviation 
Regulations (14 CFR part 39) as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive:

[[Page 67242]]

2007-24-07 General Electric Company: Amendment 39-15273. Docket No. 
FAA-2007-0193; Directorate Identifier 2007-NE-43-AD.

Effective Date

    (a) This airworthiness directive (AD) becomes effective January 
2, 2008.

Affected ADs

    (b) None.

Applicability

    (c) This AD applies to GE CF6-80C2B1 turbofan engine, serial 
number 690203, with fan disk, part number (P/N) 1703M78P11, SN 
RPMDA662, installed. This engine is installed on, but not limited 
to, a Boeing 747-300 airplane.

Unsafe Condition

    (d) This AD results from a report that a repair shop did not 
meet the process requirements when applying copper-nickel-indium 
(Cu-Ni-In) thermal coating to certain stage 1 fan disks. We are 
issuing this AD to prevent possible uncontained release of multiple 
fan blades, resulting in damage to the airplane.

Compliance

    (e) You are responsible for having the actions required by this 
AD performed within 3,500 cycles-since-last Cu-Ni-In thermal spray 
coating of the dovetail slots, but no later than March 31, 2008, 
unless the actions have already been done.

Stripping, Inspecting and Recoating the Stage 1 Fan Disk

    (f) Strip the Cu-Ni-In thermal coating from the pressure faces 
and slot bottoms of the stage 1 fan disk, and perform a 
microstructure evaluation. Use 3.A.(2)(a) through 3.A.(2)(b) of GE 
Service Bulletin (SB) No. CF6-80C2 S/B 72-1121, dated January 23, 
2004, to strip the thermal coating and perform the microstructure 
evaluation.
    (g) Ultrasonic inspect, fluorescent penetrant inspect, and eddy 
current inspect stage 1 fan disk. Use 3.A.(2)(c) of GE SB No. CF6-
80C2 S/B 72-1121, dated January 23, 2004, to inspect the disk.
    (h) Apply Cu-Ni-In thermal coating to the pressure faces and 
slot bottoms of the stage 1 fan disks, using 3.A.(2)(d) of GE SB No. 
CF6-80C2 S/B 72-1121, dated January 23, 2004.

Alternative Methods of Compliance

    (i) The Manager, Engine Certification Office, has the authority 
to approve alternative methods of compliance for this AD if 
requested using the procedures found in 14 CFR 39.19.

Related Information

    (j) Contact James Lawrence, Aerospace Engineer, Engine 
Certification Office, FAA, Engine and Propeller Directorate, 12 New 
England Executive Park, Burlington, MA 01803-5299; telephone: (781) 
238-7176, fax: (781) 238-7199, for more information about this AD.

Material Incorporated by Reference

    (k) You must use GE Service Bulletin No. CF6-80C2 S/B 72-1121, 
dated January 23, 2004, to perform the actions required by this AD. 
The Director of the Federal Register approved the incorporation by 
reference of this service bulletin in accordance with 5 U.S.C. 
552(a) and 1 CFR part 51. Contact General Electric Company via 
Lockheed Martin Technology Services, 10525 Chester Road, Suite C, 
Cincinnati, Ohio 45215, telephone (513) 672-8400, fax (513) 672-
8422, for a copy of this service information. You may review copies 
at the FAA, New England Region, 12 New England Executive Park, 
Burlington, MA; or at the National Archives and Records 
Administration (NARA). For information on the availability of this 
material at NARA, call 202-741-6030, or go to: http://
www.archives.gov/federal-register/cfr/ibr-locations.html.

    Issued in Burlington, Massachusetts, on November 15, 2007.
Peter A. White,
Assistant Manager, Engine and Propeller Directorate, Aircraft 
Certification Service.
 [FR Doc. E7-22922 Filed 11-27-07; 8:45 am]

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