Document ID: NHTSA-2010-0042-0005
Agency: nhtsa
Document Type: Notice
Title: Grant of Petition for Decision of Inconsequential Noncompliance: Graco Children's Products Inc.
Posted Date: 2012-03-08T05:00Z

[Federal Register Volume 77, Number 46 (Thursday, March 8, 2012)]
[Notices]
[Pages 14055-14057]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2012-5623]

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DEPARTMENT OF TRANSPORTATION

National Highway Traffic Safety Administration

[Docket No. NHTSA-2010-0042; Notice 2]

Graco Children's Products Inc., Grant of Petition for Decision of 
Inconsequential Noncompliance

AGENCY: National Highway Traffic Safety Administration, DOT.

ACTION: Grant of Petition.

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SUMMARY: Graco Children's Products Inc. (Graco), has determined that 
certain warning labels attached to detachable accessory pillows that it 
sold with MyRide\TM\ 65 line child restraint systems produced between 
April, 2009, and October, 2009, failed to meet the flammability 
requirements of Federal Motor Vehicle Safety Standards (FMVSS) No. 213 
\1\. Graco estimates that about 90,000 child restraint systems may be 
affected. Graco filed an appropriate report pursuant to 49 CFR Part 573 
Defect and Noncompliance Responsibility and Reports on November 13, 
2009.
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    \1\ Graco describes the noncompliance as one with FMVSS No. 302. 
However, FMVSS No. 302 does not in itself apply to motor vehicle 
equipment. Paragraph S4 of FMVSS No. 302 is invoked by reference in 
FMVSS No. 213, therefore, this noncompliance is a noncompliance with 
FMVSS No. 213 not FMVSS No. 302.
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    Pursuant to 49 U.S.C. 30118(d) and 30120(h) and the rule 
implementing those provisions at 49 CFR Part 556, Graco has petitioned 
for an exemption from the notification and remedy requirements of 49 
U.S.C. Chapter 301 on the basis that this noncompliance is 
inconsequential to motor vehicle safety. Notice of receipt of the 
petition was published, with a 30-day public comment period, on April 
13, 2010 in the Federal Register (75 FR 18952). One comment was 
received from Dean L. Hoppe. To view the petition, the comment, and all 
supporting documents log onto the Federal Docket

[[Page 14056]]

Management System (FDMS) Web site at: http://www.regulations.gov/. Then 
follow the online search instructions to locate docket number ``NHTSA-
2010-0042.''
    For further information on this decision contact Mr. Zachary R. 
Fraser, Office of Vehicle Safety Compliance, the National Highway 
Traffic Safety Administration (NHTSA), telephone (202) 366-5754, 
facsimile (202) 366-7002.
    Affected are all models of MyRide\TM\ 65 convertible child 
restraint systems manufactured between April, 2009, and October, 2009, 
in the Company's Mexico facility. The Company estimated that 
approximately 90,000 child restraint systems may be affected, and of 
this total, 50,000 are potentially in use by its customers (consumers) 
and 40,000 were with retailers.
    Graco describes the MyRide\TM\ 65 child restraint system as being 
manufactured with a detachable accessory pillow, and this pillow 
includes a warning label (the ``pillow label'') regarding appropriate 
use of the pillow for children of a certain age range. The pillow label 
warns consumers not to use the pillow when the MyRide\TM\ 65 child 
restraint system is being used by children weighing more than 40 lbs 
(18.1 kg). The pillow, which is removable, is attached to the 
MyRide\TM\ 65 child restraint system by a hook and loop fastener 
material, one side of which is sewn onto a ``tail'' of the pillow and 
the other onto the top of the child restraint system above the child's 
head.
    Based on its internal investigation, Graco believes that the 
noncompliance is that a pillow label sewn onto the detachable head 
pillow of certain MyRide\TM\ 65 child restraint systems does not comply 
with paragraph S5.7 of FMVSS No. 213.
    After discovering that a recent lot of pillow labels delivered in 
late October 2009 to the Company's Mexico facility had not been 
properly treated for flame resistance, Graco's plant management began 
an investigation. They immediately started reviewing all pillow label 
lots previously delivered to its Mexico facility since April 2009, the 
production start date for the MyRide\TM\ line child restraint systems, 
to determine the extent of the noncompliance among its lots of pillow 
labels.
    Graco found that its noncompliant pillow labels were manufactured 
by a sub-supplier to Graco's normal pillow label supplier. Graco has 
determined that the sub-supplier did not follow Graco's production 
specifications, and as a result, failed to meet the requirements of 
FMVSS No. 213. Graco also concluded that that sub-supplier was the only 
one providing the noncompliant pillow labels.
    Graco also found that all other labels and materials for its 
MyRide\TM\ 65 child restraint systems were provided by Graco's regular 
supplier itself and not the sub-supplier. In addition to its 
investigation, the Company's plant management also examined and 
verified through laboratory testing, that all other material components 
used in the MyRide\TM\ 65 child restraint systems comply with the 
standards of FMVSS No. 213. Graco added that new plant management at 
its Mexico plant has implemented more robust quality controls to 
prevent such problems from happening in the future and that Graco has 
received no complaints, reports or any other information about adverse 
impacts from this noncompliance from consumers or any other outside 
source.
    Since the discovery of the noncompliance, Graco indicated that it 
has taken steps to ensure that every MyRide\TM\ 65 child restraint 
system subsequently released for shipment has been manufactured with 
labels compliant with all applicable safety standards, including FMVSS 
No. 213. In addition, Graco stopped all shipments of the MyRide\TM\ 65 
child restraint systems in its possession when the noncompliance was 
discovered and replaced the detachable accessory pillows with pillows 
manufactured with a pillow label compliant with the FMVSS No. 213 prior 
to delivery.
    Graco believes that the noncompliance of the pillow label to meet 
the requirements of FMVSS No. 213 is inconsequential to overall motor 
vehicle safety for the following reasons:

    When reviewing the accessory pillow at issue, including its 
size, location, function and overall design, the risk of injury 
resulting from the noncompliant Label on the detachable accessory 
pillow is inconsequential to the overall safety of the MyRide child 
restraint system. Specifically, the Label is a physically small 
component of the child restraint system located in an area not 
likely to be exposed to open flame. In fact, the potential for the 
Label serving as an ignition point for a larger conflagration is 
near zero. This circumstance, along with the compliant status of all 
other fabric and label components of the MyRide child restraint 
system, render the Label's noncompliance inconsequential to motor 
vehicle safety.
    As noted above, the Label is a rectangular shaped tag measuring 
approximately 3 inches by 1\1/4\ inches. The area of the Label is 
insignificant with respect to the over two yards of fabric that is 
used to make the pad and the ``soft goods'' for the MyRide child 
restraint system. Proportionally, the percentage of material is less 
than 1/100% of the total surface area of the child restraint system. 
Moreover, all other fabric, including other warning labels for the 
MyRide child restraint system, are flame resistant. The small size 
of affected material renders the likelihood of ignition of this one 
Label highly untenable.
    In addition * * * the Label is also located in an area that 
makes it highly unlikely to be exposed to an open flame without the 
passenger compartment of the car being already engulfed in flame * * 
* When put in its proper place * * * the Label is surrounded by 
flame resistant material and in a location interior to the overall 
child restraint system design * * *'' Moreover * * * the owner's 
manual and instructions for the MyRide child restraint system 
expressly states that the pillow is not to be used with any child 
over 18.1 kg (40 lbs) placed into the MyRide child restraint system. 
Accordingly, a significant number of MyRide child restraint systems 
are not used with the pillow, thereby further reducing an already 
low risk of flammability.

* * * the MyRide * * * child restraint is not designed to be easily 
removed from a motor vehicle once installed * * * the MyRide child 
restraint system is tethered into the child restraint system or is 
installed for use with the motor vehicle's type II lap and shoulder 
belt. Therefore, the only risk of exposure to an ignition source 
would be while installed in a motor vehicle where pinpoint open 
flame in the upper portion of the child restraint system on one 
particular side is highly unlikely.

    Graco has considered the potential for variety of potential 
ignition sources that may be exposed to the tag. The Company 
believes that the likelihood of the Label coming accidentally in 
contact with any type of ignition device is extremely low. Graco's 
analysis also included potential ignition from cigarettes or other 
smoking materials * * *

    Graco also mentioned that real world reports support the Company's 
belief that the noncompliant pillow labels are not a risk to safety. 
Graco said it has received no reports or complaints of a fire involving 
the MyRide\TM\ 65 child restraint system or any of its components. 
Graco added, ``The insignificant opportunity of a fire hazard to a 
child from ignition of this small tag, located in the interior portion 
of the child restraint system contained inside a motor vehicle supports 
Graco's assertion regarding the inconsequential nature of this 
noncompliance.''
    In summation Graco restated its belief that based on the size of 
the pillow label, its location, compliance of all other labels and 
fabric with FMVSS No. 213, and the nearly impossible opportunities for 
direct ignition of the pillow label only, that the described 
noncompliance of the pillow label to meet the requirements of FMVSS No. 
213 is inconsequential to motor vehicle safety. Thus, Graco requests 
that NHTSA grant its petition to exempt it from providing notification 
of

[[Page 14057]]

noncompliance as required by 49 U.S.C. 30118 and remedying the 
noncompliance as required by 49 U.S.C. 30120.

NHTSA Decision

Requirement Background

    The purpose of the flammability requirements is to reduce deaths 
and injuries to motor vehicle occupants caused by vehicle fires, 
especially those originating in the interior of the vehicle from 
sources such as matches or cigarettes. S5.7 of FMVSS No. 213 requires 
that each material used in a child restraint system shall conform to 
the flammability requirements contained in S4 of FMVSS No. 302. S4 
contains flammability requirements to measure the burn rate of specific 
components of vehicle occupant compartments.

NHTSA's Analysis of Graco's Reasoning

    Based on Dorel's explanation in its petition, certain warning 
labels sewn to a detachable pillow provided with the Dorel MyRide 65 
child restraint system did not comply with the flammability 
requirements contained in FMVSS No. 213 and No. 302. Dorel stated that 
the subject warning labels were supplied by a sub-supplier of Dorel's 
usual supplier of pillow warning labels and were not properly treated 
for flammability resistance. Dorel concludes that since the warning 
labels were not properly treated for flammability resistance then the 
labels are not in compliance with FMVSS No. 213.
    Dorel states that the noncompliance of the pillow label to the 
requirements of FMVSS No. 213 is inconsequential to overall motor 
vehicle safety. The size, location, function and overall design of the 
pillow at issue, together with the low risk of injury resulting from 
the noncompliant label on the detachable pillow, is inconsequential to 
the overall safety of the MyRide child restraint system. Since the 
label is physically small (3 inches by 1\1/4\ inches) the likelihood of 
ignition is negligible, and the label is surrounded by flame resistant 
materials. Graco considered a variety of potential ignition sources 
that may be exposed to the label and believes that the likelihood of 
the label coming into contact with any type of ignition source is 
extremely low, including the potential ignition from cigarettes or 
other smoking materials.

NHTSA Conclusions

    There appears to be an insignificant safety risk created by the 
noncompliance. The underlying concern is that the label attached to the 
detachable pillow could ignite since it was not treated with flame 
resistant material. But the relatively small size of the label, 
together with its proximity to other materials on the child restraint 
system that have been treated with flame resistant materials, renders 
the likelihood of ignition for this one label extremely low.
    There appears to be no significant safety risk caused by the 
noncompliance.

NHTSA's Response to the Comment

    In its comments to the docket, Hoppe did not specifically address 
the pillow warning label noncompliance that is the essence of the Graco 
petition. Instead he applauded Graco and NHTSA for enforcing the 
applicable safety standards.
    Because Hoppes' comments did not provide any information addressing 
Graco's noncompliance that is the essence of its petition, 
Hoppes'comments do not support denying the subject petition.

Decision

    After a review of Graco's arguments and Dean L. Hoppe's comment, 
NHTSA is convinced that Graco has met its burden of demonstrating that 
the noncompliance does not present a significant safety risk. 
Therefore, NHTSA agrees with Graco that this specific noncompliance is 
inconsequential to motor vehicle safety.
    In consideration of the foregoing, NHTSA has decided that Graco has 
met its burden of persuasion that the FMVSS No. 213 noncompliance in 
the child restraint systems identified in Graco's Noncompliance 
Information Report is inconsequential to motor vehicle safety. 
Accordingly, Graco's petition is granted and the petitioner is exempted 
from the obligation of providing notification of, and a remedy for, 
that noncompliance under 49 U.S.C. 30118 and 30120.
    NHTSA notes that the statutory provisions (49 U.S.C. 30118(d) and 
30120(h)) that permit manufacturers to file petitions for a 
determination of inconsequentiality allow NHTSA to exempt manufacturers 
only from the duties found in sections 30118 and 30120, respectively, 
to notify owners, purchasers, and dealers of a defect or noncompliance 
and to remedy the defect or noncompliance. Therefore, this decision 
only applies to the car child restraint systems \2\ that Graco no 
longer controlled at the time that it determined that a noncompliance 
existed in the subject vehicles.
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    \2\ Graco's petition, which was filed under 49 CFR Part 556, 
requests an agency decision to exempt Graco as a manufacturer from 
the notification and recall responsibilities of 49 CFR Part 573 for 
the affected child restraint systems. However, a decision on this 
petition cannot relieve distributors and dealers of the prohibitions 
on the sale, offer for sale, or introduction or delivery for 
introduction into interstate commerce of the noncompliant child 
restraint systems under their control after Graco notified them that 
the subject noncompliance existed.

    Authority: (49 U.S.C. 30118, 30120: delegations of authority at 
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CFR 1.50 and 501.8).

    Issued on: March 2, 2012.
Claude H. Harris,
Director, Office of Vehicle Safety Compliance.
[FR Doc. 2012-5623 Filed 3-7-12; 8:45 am]
BILLING CODE 4910-59-P