cometadata/datacite-titles-descriptions-related-identifiers huggingface dataset:
DOI: 10.6084/m9.figshare.14305835
title: Sodium Silicate Cold-Bonded Chromite Pellets for the Ferrochromium Industry – Identifying a Suitable Process

description: Abstract Chromite fines (defined as particles smaller than 6 mm) account for a significant fraction of mined South African chromite ore. These fines are pelletized to allow safe furnace smelting conditions. However, pelletization is an energy- and cost-intensive process that requires significant capital investment and has high operational costs as continuous curing temperatures of 1300 – 1500 °C are required. In this study, various cold-bonded pelletization processes were investigated to identify a process to prepare cold-bonded chromite pellets. A feasible process was identified and developed to produce mechanically strong chromite pellets using 3wt% sodium silicate-3 wt% SiO2 as the binder and KOH as an alkaline activator. The binding mechanism is based on the combined effects of sodium silicate and geopolymerization. It was determined that pellets cured at 75 °C had compressive strengths of 2.41 – 3.12 kN. The mechanical strength of these cold-bonded pellets where similar to, or exceed that of pellets currently used in the FeCr industry.
DOI: 10.6084/m9.figshare.14305833
title: Possible Use of Sepiolite as Alternative Filler for Natural Rubber

description: The use of mineral fillers in rubber industry has been increasingly focused. Sepiolite is considered as one of the mineral fillers that exploits unique characteristics. This is due to its unique needle-like fibrous and a tunnel-like micro-pore channel structures. Therefore, adding this filler in natural rubber (NR) matrix would bring tremendous advantage. The study was carried out in the form of curing characteristics, tensile properties and morphology together with the dynamic properties. Filling sepiolite to NR has brought to a noticeable enhancement of curing characteristics, tensile properties and morphology. This is contributed to the distinctive structure of sepiolite itself, it provides a better dispersion to the NR. Surface roughness of the composites is visibly found which is responsible for the mechanical properties. Further verification was also monitored through the dynamic properties of the composites. The obtained profiles are in good agreement to the tensile properties and morphological characteristics observed.
DOI: 10.6084/m9.figshare.14305832
title: Influence of the Anodization Process on Zamak 5 Corrosion Resistance

description: Abstract Squeeze casting is the most industrially advantageous process for producing zamak 5 parts. However, this process generates porosity defects in parts, compromising their corrosion resistance. Therefore, this work aims to minimize defects and improve zamak 5 corrosive performance through the anodizing process. For this purpose, zamak 5 was anodized in 300 mol.m-3 oxalic acid and analyzed by ATR-FTIR, SEM, wettability and EIS techniques. The anodizing process promoted the formation of oxalate and oxide layers of Zn and Al, thereby reducing porosity defects. Although the anodized layer has fragile behavior, being porous and permeable, the immersion time of anodized zamak 5 in NaCl forms corrosion products in the alloy that exhibit better protection.
DOI: 10.6084/m9.figshare.14305830
title: The use of ECAP in the Microstructural Conditioning of the 355 Aluminum Alloy for Thixoforming*

description: The purpose of this study is to analyze the use plastic deformation (ECAP - Equal Channel Angular Pressing) in the preparation of the 355 aluminum for posterior use in Thixoforming. For this purpose, the 355 alloy, in the as cast state and after a pass of ECAP was heated to temperatures of 575 and 595 °C, enough to produce 45 and 55% of liquid fraction, for times of 0, 30, 60 e 90s. In these conditions, it is possible to obtain a refined globular structure with the size of a grain, close to 75 µm, globule size of 55 µm and high sphericity (around 0.66), parameters which are excellent for this kind of processing. Hot compression tests at the same temperatures and holding times determine the rheological behavior. Maximum processing strain was obtained around 1 MPa for the sample in ECAped condition against 4 MPa of the as cast condition, which corresponds to maximum viscosity around 105 Pa.s, (molten glass, clay), inferior to the as cast condition (11.5 * 105 Pa.s). Therefore, the ECAPed 355 alloy is an easily conformable material very likely to be applied to semisolid processing.
DOI: 10.6084/m9.figshare.14305827
title: Analytical Modeling and Computer Simulation of the Transformation of Ellipsoids Nucleated on Random Parallel Planes

description: A considerable number of engineering materials is polycrystalline. Cahn proposed analytical expressions for transformations nucleated at the grain faces, triple junctions, and quadruple junctions. Those places are usually the places in which a new phase takes place. Cahn assumed that the new grain boundary nucleated phase grew as spheres. Nonetheless, the austenite grain boundary nucleated ferrite does not always grow as spheres. Bradley et al. demonstrated in a series of papers that a grain boundary nucleated ferrite allotriomorph is best described by an oblate ellipsoid. The reason for ellipsoidal growth is that the growth along the grain boundary plane is faster than the thickening into the austenite. Because of this, it is of interest to have analytical solutions and computer simulations of grain boundary nucleated transformations not only for spherical growth but also for ellipsoidal growth. In this work, we present a computer simulation of grain boundary nucleated transformations that grow as ellipsoids. The computer simulation results were compared with a new exact analytical expression obtained by Villa and Rios.
DOI: 10.6084/m9.figshare.14305825
title: Metallic Droplet, Weld Pool Temperatures Evaluation and Pulsed Wave Formulation in the Pulsed GMAW

description: This study analyzed the average temperature value of the metallic droplets and weldpool of the Pulsed GMAW welding process using 309L-Si electrode as the addition metal. The study was based on the formulation and evaluation of pulsed waves, starting from the equation of energy constant (or detachment constant), and waveforms from two commercial welding sources, that were evaluated and reproduced. The technique of filming by high speed infrared radiation was used for evaluation. The results point to a higher droplet temperature for a lower intensity of pulse current, due to longer dwell time at this level, and also revealing that a longer time in the base phase may be responsible for a further heating of the fusion pool.
DOI: 10.6084/m9.figshare.14305824
title: Experimental Investigation of the Sawn Surface of Monocrystalline Silicon Cut by Endless Diamond Wire Sawing

description: Abstract The aim of this study was to investigate the influence of the cutting parameters on monocrystalline silicon cut by diamond wire sawing. The sawn surface was analyzed in terms of surface morphology, surface roughness, material removal mechanism and residual stress (by Raman spectroscopy). The surface morphology exhibited evidence of both material removal mechanisms: the brittle mode and the ductile mode. The surface roughness increased with a high vf, which promoted the formation of craters on the sawn surface. On applying a higher vc, the surface roughness reduced, since this favored the formation of damage-free grooves. The Raman spectrum showed evidence of different residual crystalline phases on the sawn surface, which confirms the material removal mechanisms. An increase in vf, for the same vc, caused at reduction in the compressive stress, since the brittle mode predominated as the material removal mechanism. Maintaining vf constant and increasing vc results in higher compressive stress, caused by plastic deformation of the silicon during chip formation.
DOI: 10.6084/m9.figshare.14305821
title: Quantification of CTOD fracture toughness in welded joints to evaluate the efficacy of vibration stress relief compared to thermal stress relief

description: Resonant vibration residual stress relief (R-VSR) is an alternative method to post-weld heat treatments (PWHT) which is said to lead to less distortion and lower costs. The method of superposition of cyclic stresses and residual stresses, which can lead to localized yielding of the material, dislocation movement and subsequent stress relief. This article aims at investigating the efficiency of resonant vibration in the relief of residual stresses in welded joints of HSLA Domex700 steel sheets. Mechanical stress relief was compared to a common PWHT, and stress levels were then quantified through X-ray diffraction. Samples were also characterized by CTOD fracture toughness tests, fractographic analysis and tensile tests. Results indicate that the mechanical method was significantly less effective in relieving stresses in comparison with the PWHT, but led to apparent improvements in fracture toughness and in tensile tests. FWHM values indicated significant distortion for PWHT and less distortion for R-VSR.
DOI: 10.6084/m9.figshare.14305820
title: Hardness, Microstructure and Strain Distributions in Commercial Purity Aluminum Processed by Multi Directional Forging (MDF)

description: Severe plastic deformation (SPD) of metals leads to their strengthening and grain refinement, but to low uniform elongations. Low Strain Amplitude Multi Directional Forging (LSA-MDF) is an important method for increasing this low uniform elongation. The application of workpieces of SPD-processed materials requires that their distributions of mechanical properties, microstructures and deformation be as homogeneous as possible. Analyses of these distributions after LSA-MDF have not been found in the literature, and are presented in the current investigation utilizing microhardness measurements, optical and electronic microscopy and finite element simulations. LSA-MDF causes higher strains, mcrohardeness and structural distortions in the central regions of the specimens than at their edges and corners. In addition, LSA-MDF utilizing confined compressions seems to be the preferred processing route, due to its ease and to the more homogeneous microhardness, microstructure and strain distributions in relation to other experimental procedures.
DOI: 10.6084/m9.figshare.14305819
title: Preparation of Laser-Modified Ti-15Mo Surfaces With Multiphase Calcium Phosphate Coatings

description: Multiphasic bioceramic scaffolds has been enhanced for dental and orthopedic applications. In this perspective, the laser surface texturing of metallic surfaces combined to bioactive calcium phosphate coatings have shown to be promising and economically feasible for biomaterial clinical applications. Ti-15Mo alloy samples were irradiated by pulsed Yb: YAG laser beam. The formation of HA and other calcium phosphates phases by biomimetic method should occur in the presence of Ca2+, PO43-, Mg2+, HCO3-, K+ and Na+. The modified surfaces were submitted to thermal treatment at 380 and 580°C. The results showed the processes of fusion and fast solidification from the laser beam irradiation, inducing the formation of stoichiometric α-Ti, TiO2 and non-stoichiometric titanium oxides, Ti3O and Ti6O with different oxide percentages depending on applied fluency (fluency of 0.023, 0.033, 0.040 and 0.048 J/mm2). The morphological and physicochemical properties have indicated the formation of a multiphase bioceramic coatings. It was observed the formation of amorphous calcium phosphate (ACP), octacalcium phosphate (OCP), and magnesium phosphate (Mg3(PO4)2) phases at 380°C, whereas β-TCP (tricalcium phosphate), OCP, and substituted β-TCP with Ca2,589Mg0,41(PO4)2 were obtained at 580°C. Therefore, the multiphasic bioceramic modified Ti-15Mo surface could enhance osteointegration for bone regeneration.
DOI: 10.6084/m9.figshare.14305815
title: Vat Photopolymerization Additive Manufacturing Resins: Analysis and Case Study

description: Abstract Additive manufacturing processes have been developed over the last decades, especially vat photopolymerization (VP) processes, due to its simplicity and speed. The objective of this paper is to characterize commercial VP resins widely used for technical applications. Thus, test specimens were printed by Digital Light Processing and subjected to tensile, compression, flexural, hardness, and inorganic composition analyses. The resin with the highest resistance and hardness (containing 0.6 vol% of inorganics load) reached 53 MPa in tension, 110 MPa in compression, 79 MPa in bending, and 82.3 Shore D, which is comparable to injected polymers. A case study was made, replacing the injected gears of a reducer by printed ones and comparing the finite element analysis with resin properties. The characterization and case study results encourage the expansion of VP processes in the manufacturing of products in several industries and service sectors, as well as the development of new composite resins.
DOI: 10.6084/m9.figshare.14305812
title: Cold Deformation and Hardness on Superaustenitic Stainless Steel: Evaluation Methods

description: Superaustenitic stainless steel with high nickel percentage, chromium, molybdenum and nitrogen, has replaced austenitic AISI 304 and 316, mainly in the petrochemical industries, where high toughness, stress corrosion resistance and pitting resistance is suitable. Due to high mechanical stress in the cold deformation manufacturing, residual stresses in the pipes are common. In this case, the possibility of the corrosion process increases. Considering the area reduction after tensile tests, the objective of this study was to evaluate the effects of cold deformation on a superaustenitic steel BS EN 10283 No 14587. The steel was elaborated in an electric induction furnace and the liquid metal was poured out in sand molds. Afterward, samples cut from a specimen submitted to the tensile test were prepared for X-ray diffraction, Vickers hardness measurements, linear polarization and impedance electrochemical tests. The corrosion tests were performed in solution with 3.5% NaCl. The results show that there is a linear increase in hardness and also a decrease in corrosion resistance of the material, with increasing cold deformation. In addition, the cold work reduction was not sufficient to promote strain-induced martensite.
DOI: 10.6084/m9.figshare.14305810
title: Fractal and Conventional Analysis of Cu Content Effect on the Microstructure of Al-Si-Cu-Mg Alloys

description: This work analyzes the effect of Cu additions on the microstructure of quaternary alloys Al-6Si-7Mg-xCu (x= 3, 5 and 7 wt.%) produced by conventional metallurgy. Microstructural modifications were studied using Optical Microscopy (OM), X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM), focusing on second phases identification and quantification. Conventional image analyses were developed measuring the total percentage of second phases, and individually for each phase determining its equivalent diameter, shape factor, roundness and aspect ratio; while fractal analyses were carried out complementarily through fractal dimension measurements for the whole microstructure and for individual phases. Compression tests were also carried out. SEM and XRD results revealed that second phases were eutectic Si, Mg2Si, Al2Cu and Al5Cu2Mg8Si6 (Q). The increase in Cu content led to higher quantities of these phases, mainly Al2Cu, which was barely present for the alloy with the lowest Cu content. Morphologies of second phases depended on Cu content, being present as eutectic, block like, finely dispersed or primary particles. The combination of conventional and fractal parameters provided a useful tool for comparatively analyze microstructural modifications and second phases features. It was also found that the compressive behavior of the alloys depended on the resulting microstructures.
DOI: 10.6084/m9.figshare.14305809
title: Vitreloy-105 Behavior Under Mutual Wear

description: Abstract Zr-based bulk metallic glasses (BMGs) are widely used as mechanical components due to their excellent properties and high glass-forming ability. However, there is a lack of research concerning the tribological behavior of BMG versus BMG. The sliding characteristics of Vitreloy-105 (Zr52.2Cu17.9Ni14.6Al10Ti5 at.%) were studied in air using a pin-on-disk apparatus equipped for continuous measurement of friction force and without lubrication. The counterface material was the same BMG. The structure, thermal stability, and wear morphology were examined by X-ray diffraction, differential scanning calorimetry, non-contact profilometer, and scanning electron microscopy. For a normal load applied (10.0, 20.4 and 38.2 N) at constant 233 rpm the coefficient of friction ranged from 0.30 to 0.36 at steady state. Average wear rate was more pronounced on the pins under higher load and the predominant wear mechanism observed was adhesive, with presence of peeling-off and micro-cracks accompanied by some grooves and abrasive wear at lower loads.
DOI: 10.6084/m9.figshare.14305808
title: An Experimental Investigation of Continuous Casting Process: Effect of Pouring Temperatures on the Macrosegregation and Macrostructure in Steel Slab

description: Abstract The solidification control is of extreme importance, because it strongly affects the final casting quality sanity. The structure obtained is generally not homogeneous and gives rise to great variations in composition, with position at small and large scales, which is known as segregation. An understanding of the way segregation occurs in continuous casting is of great importance for steels and in designing post-casting processes. As-cast structures are responsible the reduction in both scale and extension of segregation, because mass transport is dependent on the time required to diffuse a solute over a characteristic distance, e.g., the dendrite spacing that the characterizes the solidification structure. In this work, the effect of pouring temperature in steel slabs on the continuous casting processes are systematically investigated. Relationships between pouring temperature (PT) and center macrosegregation was qualitatively examined. Photomicrographs of specimen taken from transverse sections of steel slabs, shows that macrosegregation is strongly affected by pouring temperature (PT). For solute of carbon, phosphorus and sulfur, has been shown that the pouring temperature (PT) has a significant role on the resulting macrosegregation profiles, while that the elements as such silicon, manganese and aluminum, the said thermal parameter seems not able to affect its macrosegregation profiles. This is due to the fact that the solutes with lower partition coefficients favors segregation during the continuous casting process. It is shown for considered steels, the pouring temperature (PT) influences the position of the columnar to equiaxed transition (CET). Experimental results show that the end of the columnar region is abbreviated when lower pouring temperatures is used in continuous casting process. One can observe that as the pouring temperature (PT) increase in continuous casting process, the secondary dendritic arm spacing (λ2) increase, i.e., the dendritic morphology became coarsen.
DOI: 10.6084/m9.figshare.14305807
title: Application of a Phase Field Model to Multicomponent Al-Cu-Si alloys

description: Abstract The solidification of metals and alloys and the resulting microstructures, which as a function of thermal and solutal parameters can evolve as planar, cellular and dendritic, are important from a practical point of view, since they strongly influence the properties and quality of the final product. In many practical situations it is impracticable to develop analytical solutions permitting reliable predictions of microstructural growth during unsteady-state solidification conditions. The Phase Field method has become very popular and effective in modeling complex solid/liquid interfaces due to its ability to simulate the interface kinetics and the formation and evolution of different morphologies along the solidification process. In this work, a numerical analysis of the microstructural evolution during the transient solidification of dilute alloys of the Al-Cu-Si system is developed, which uses a phase-field approach for the simulation of ternary alloys. The phase-field, energy and solute concentration equations were numerically solved for the correspondent ternary system, varying the mesh parameters, temperature and alloy composition. The analysis performed were confronted with existing theoretical models and the results obtained are in agreement with the solidification theory.
DOI: 10.6084/m9.figshare.14305805
title: Physicochemical Properties of a Solid Fuel from Biomass of Elephant Grass Charcoal (Pennisetum purpureum Schum.) and Recyclable PET and HDPE

description: In the search for new solid fuels that can mitigate emissions of greenhouse gases and reduce municipal solid waste, it is proposed to produce a solid fuel from elephant grass charcoal (EGC) and blend it with the following binding recyclable materials, polyethylene terephthalate (PET) and high-density polyethylene (HDPE) with the aim of increasing their mechanical strength. Immediate analysis results indicate that there was an increase in volatile material content from 21.18% to 28.02% and a reduction in fixed carbon from 65.00% to 58.40% with the addition of binding agents. The higher heating value of pure charcoal was 5924.16 kcal/kg and there was no significant alteration by adding HDPE, however, with the addition of PET, there was an average reduction of 4.82%. According to the elemental analysis of charcoal, there were no significant amounts of sulphur, but silicon and potassium oxides were predominantly composed followed by aluminium, titanium, magnesium and iron according to the analysis of ashes. The addition of thermoplastic binders allowed producing pellets and it was found that those produced by using HDPE are stronger than those produced with PET.
DOI: 10.6084/m9.figshare.14305802
title: Strain Rate Sensitivity Analysis of Duplex and Superduplex Steels in Tensile Tests

description: Abstract Duplex and super duplex stainless steels have high corrosion resistance, excellent mechanical properties, and high impact strength. Such characteristics make these steels able to operate in various segments of the industry, especially in aggressive environments. These alloys have higher strength than austenitic and ferritic stainless steels and their operation is generally restricted to temperatures lower than 300 °C. Most steels and alloys only exhibit elasto-viscoplastic behavior at temperatures higher than 1/3 of the absolute melting temperature. The objective of this work was to make an experimental study showing that the duplex and superduplex steels present a rate-dependent behavior even at room temperature (around 25 °C). Two different alloys: duplex stainless steel UNS 31803F51 and super duplex UNS S32760GRF55 were used in the study. Simple models were proposed to describe how the rate-dependent portion of the stress (called at this paper “the viscous term”) depends on the strain rate. A simple procedure to identify experimentally all material constants that appear in the theory is presented. The experimental results are in very good agreement with the model predictions.