title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ ÑÐ¾Ð½ÐºÐ¾ÑÑÐµÐ½Ð½Ð¾Ð¹ ÐºÑÑÐ¿Ð½Ð¾Ð³Ð°Ð±Ð°ÑÐ¸ÑÐ½Ð¾Ð¹ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð¡ÐµÐºÑÐ¾ÑÂ»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð¼Ð°Ð³Ð¸ÑÑÑÐ°
titleType: Subtitle
title: Techological process of manufacturing a thin-walled large-sized part "Sector"
Creators: name: ÐÐ³Ð°ÑÐºÐ¾Ð², ÐÐ¾Ð½ÑÑÐ°Ð½ÑÐ¸Ð½
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2023
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð´ÐµÑÐ°Ð»Ñ ÐµÐ´Ð¸Ð½Ð¸ÑÐ½Ð¾Ð³Ð¾ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ñ
ÑÑÐ°Ð½Ð¾ÑÐ½Ð°Ñ Ð¾ÑÐ½Ð°ÑÑÐºÐ°
ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
ÐºÐ°ÑÑÑ ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ
Ð´Ð¾Ð¿ÑÑÐº
ÐºÐ²Ð°Ð»Ð¸ÑÐµÑ
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
Ð±Ð°Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð¹ Ð¼ÐµÑ Ð°Ð½Ð¸Ð·Ð¼
Ð¾Ð±ÐºÐ°ÑÐ¾ÑÐ½Ð¾Ðµ ÑÑÑÑÐ¾Ð¹ÑÑÐ²Ð¾
Ð³Ð¸Ð±ÐºÐ°
Ð¿Ð»Ð°ÑÑÐ¸ÑÐµÑÐºÐ°Ñ Ð´ÐµÑÐ¾ÑÐ¼Ð°ÑÐ¸Ñ
ÑÑÐµÐ´ÑÑÐ²Ð° Ð¸Ð·Ð¼ÐµÑÐµÐ½Ð¸Ñ
Ð³Ð¾ÑÑÐµÐ½Ð¸Ðµ
technological process
single production details
blank
operation
machine tooling
cutting tool
control charts
tolerance
quality
design
based
clamping mechanism
breaking device
bending
plastic deform ation
measuring instruments
crumple

description: Ð Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÐµ Ð¼Ð°Ð³Ð¸ÑÑÑÐ° Ð¿ÑÐµÐ´ÑÑÐ°Ð²Ð»ÐµÐ½ Ð¿Ð¾Ð»Ð½ÑÐ¹ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð°Ð½Ð°Ð»Ð¸Ð· Ð¾Ð±ÑÐ°Ð±Ð°ÑÑÐ²Ð°ÐµÐ¼Ð¾Ð¹ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð¡ÐµÐºÑÐ¾ÑÂ» Ñ ÑÑÑÑÐ¾Ð¼ Ð¼Ð°ÑÐµÐ¼Ð°ÑÐ¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¼Ð¾Ð´ÐµÐ»Ð¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ, Ð¿ÑÐµÐ´ÑÑÐ°Ð²Ð»ÐµÐ½ Ð¿Ð¾Ð»Ð½ÑÐ¹ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ, Ð¿Ð¾ÑÑÐ¸ÑÐ°Ð½Ñ ÑÑÐ¸Ð»Ð¸Ñ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð´Ð»Ñ ÑÐ°Ð·Ð»Ð¸ÑÐ½Ð¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÐ½ÑÐ° Ð¿Ð»Ð°ÑÑÐ¸ÑÐµÑÐºÐ¾Ð¹ Ð´ÐµÑÐ¾ÑÐ¼Ð°ÑÐ¸Ð¸, ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ð° Ð¼Ð°ÑÐµÐ¼Ð°ÑÐ¸ÑÐµÑÐºÐ°Ñ Ð¼Ð¾Ð´ÐµÐ»Ñ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð² Ð¿ÑÐ¾Ð³ÑÐ°Ð¼Ð¼Ðµ Ansys, Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½ Ð¿Ð¾Ð´Ð±Ð¾Ñ ÑÑÐ¸Ð»Ð¸Ð¹ Ð´Ð»Ñ Ð´Ð¾ÑÑÐ¸Ð¶ÐµÐ½Ð¸Ñ Ð½Ð°Ð¸Ð¼ÐµÐ½ÑÑÐµÐ³Ð¾ Ð·Ð½Ð°ÑÐµÐ½Ð¸Ñ ÑÐ³Ð»Ð° Ð¿ÑÑÐ¶Ð¸Ð½ÐµÐ½Ð¸Ñ Ð¸ Ð¿Ð»Ð°ÑÑÐ¸ÑÐµÑÐºÐ¾Ð¹ Ð´ÐµÑÐ¾ÑÐ¼Ð°ÑÐ¸Ð¸ Ñ ÑÐ¾ÑÑÐ°Ð½ÐµÐ½Ð¸ÐµÐ¼ ÑÐ¾ÑÐ¼Ñ, Ð´Ð¾Ð¿ÑÑÐºÐ¾Ð² Ð¸ ÑÐ°Ð·Ð¼ÐµÑÐ¾Ð², Ð·Ð°Ð´Ð°Ð½Ð½ÑÑ Ð² ÑÐ°Ð±Ð¾ÑÐµÐ¹ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¾ÑÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð½Ð° Ð´ÐµÑÐ°Ð»Ñ Â«Ð¡ÐµÐºÑÐ¾ÑÂ»; Ð¾ÑÑÑÐµÑÑÐ²Ð»ÐµÐ½ ÑÐ°ÑÑÑÑ Ð¼Ð°ÐºÑÐ¸Ð¼Ð°Ð»ÑÐ½ÑÑ ÑÑÐ¸Ð»Ð¸Ð¹ Ð½Ð° ÑÐ·Ð»Ñ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ, Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð° Ð¼Ð¾Ð´ÐµÑÐ½Ð¸Ð·Ð°ÑÐ¸Ñ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ, Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½ Ð°Ð½Ð°Ð»Ð¸Ð· Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸ Ð¸ ÐµÑ ÑÐ°ÑÑÑÑ; Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ Ð¾ÑÐ½Ð¾Ð²Ð½ÑÐµ Ð½ÐµÐ´Ð¾ÑÑÐ°ÑÐºÐ¸ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¸Ð¸; Ð¾Ð±Ð¾ÑÐ½Ð¾Ð²Ð°Ð½ Ð²ÑÐ±Ð¾Ñ ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½ÑÑ ÑÐ»ÐµÐ¼ÐµÐ½ÑÐ¾Ð²; Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½ ÑÐ°ÑÑÑÑ Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ, Ð¿ÑÐµÐ´Ð»Ð¾Ð¶ÐµÐ½Ñ Ð¼ÐµÑÐ¾Ð´Ñ ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ Ð¾Ð±ÑÐ°Ð±Ð°ÑÑÐ²Ð°ÐµÐ¼ÑÑ ÑÐ°Ð·Ð¼ÐµÑÐ¾Ð², Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½Ð° Ð¿ÑÐ°ÐºÑÐ¸ÑÐµÑÐºÐ°Ñ Ð°Ð¿ÑÐ¾Ð±Ð°ÑÐ¸Ñ, Ð¾ÑÑÑÐµÑÑÐ²Ð»ÐµÐ½Ð° Ð³ÑÐ°Ð´ÑÐ¸ÑÐ¾Ð²ÐºÐ° ÑÐºÐ°Ð»Ñ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ, Ð·Ð°Ð²Ð¸ÑÐ¸Ð¼Ð¾ÑÑÑ Ð¿Ð¾Ð´Ð°ÑÐ° â ÑÑÐ¸Ð»Ð¸Ðµ, Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½Ð¾ ÑÑÐ°Ð²Ð½ÐµÐ½Ð¸Ðµ ÑÐµÐ·ÑÐ»ÑÑÐ°ÑÐ¾Ð² Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð¾Ð±ÑÐ°Ð·ÑÐ¾Ð² Ð¸ ÑÐ¾ÑÑÐ°Ð²Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¾ÑÑÐºÐ¾-ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð¿Ð¾ Ð¿ÑÐ°Ð²Ð¸Ð»Ð°Ð¼ Ð¸ ÑÑÐ°Ð½Ð´Ð°ÑÑÐ°Ð¼ ÐÐÐ¡Ð¢ 3.1105-2011, ÐÐÐ¡Ð¢ Ð  2.105-2019.
description: In the masters final qualifying work, a complete technological analysis of the processed part "Sector" is presented, taking into account mathematical modeling, the complete manufacturing process is presented, processing efforts for various percentages of plastic deformation are calculated, a mathematical model of processing in the Ansys program is developed, efforts are selected to achieve the lowest value of the angle of spring and plastic deformation while preserving the shape, tolerances and dimensions specified in the working design documentation for the "Sector" part; the calculation of the maximum forces on the device nodes was carried out, the device was modernized, the analysis of the preparation of the workpiece and its calculation was performed; the main design flaws were identified; the choice of installation elements was justified; the calculation of the clamping device was performed, methods for controlling the processed dimensions were proposed, practical testing was performed, the scale of the device was graded, the feed â force relationship was carried out, the results of sample processing were compared and a set of design and technological documentation was compiled according to the rules and standards of GOST 3.1105-2011, GOST R 2.105-2019.