title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Â«Ð¨ÐµÑÑÐµÑÐ½ÑÂ»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Technological process of manufacturing the "Gear" part
Creators: name: ÐÐ¾ÑÐµÐ²Ð¾Ð¹, ÐÐ³Ð¾Ñ
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2020
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð´ÐµÑÐ°Ð»Ñ
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ñ
Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ ÑÐµÐ¶ÑÑÐ¸Ð¹
Ð¼ÐµÑÐ°Ð»Ð»Ð¾ÑÐµÐ¶ÑÑÐ¸Ð¹ ÑÑÐ°Ð½Ð¾Ðº
ÑÐ¾ÐºÐ°ÑÐ½Ð¾-ÑÐµÐ²Ð¾Ð»ÑÐ²ÐµÑÐ½ÑÐ¹ Ð°Ð²ÑÐ¾Ð¼Ð°Ñ
Ð°Ð²ÑÐ¾Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ°Ñ Ð·Ð°Ð³ÑÑÐ·ÐºÐ°
Ð¿Ð°ÑÑÐ¾Ð½
ÑÐ¿ÑÐ°Ð²Ð»ÐµÐ½Ð¸Ðµ
ÑÐ¾ÐºÐ°ÑÐ½ÑÐ¹ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ°
technological process
detail
workpiece
operation
cutting tool
cutting machine
automatic turret lathe
automatic loading
chuck
automatic control
shaping tool
engineering design
development

description: Ð Ð¿ÐµÑÐ²Ð¾Ð¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð±ÑÐ»Ð° Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð° Ð¾ÑÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÑÐµÐ¶Ð° Ð´ÐµÑÐ°Ð»Ð¸ Ð½Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÑ,Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ ÑÐ¸Ð¿Ð° Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°,Ð² ÑÐµÑÑÑÐ¶ Ð²Ð½ÐµÑÐµÐ½Ñ Ð¿ÑÐ°Ð²ÐºÐ¸, Ð¸Ð· Ð½ÐµÑÐºÐ¾Ð»ÑÐºÐ¸Ñ Ð²Ð°ÑÐ¸Ð°Ð½ÑÐ¾Ð² Ð²ÑÐ±ÑÐ°Ð½ Ð¾Ð¿ÑÐ¸Ð¼Ð°Ð»ÑÐ½ÑÐ¹ Ð¼ÐµÑÐ¾Ð´ Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸ Ð¸ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÐµÐµ ÑÐµÑÑÐµÐ¶. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ñ ÑÑÐµÐ¼Ñ Ð±Ð°Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²Ð¾Ðº Ð½Ð° ÑÐ°Ð·Ð½ÑÑ ÑÑÐ°Ð¿Ð°Ñ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°. ÐÐ¿Ð¸ÑÐ°ÑÑÑ Ð½Ð° ÑÐ¸Ð¿Ð¾Ð²Ð¾Ð¹ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¼Ð°ÑÑÑÑÑ, ÑÐ¾ÑÑÐ°Ð²Ð»ÐµÐ½ Ð¼Ð°ÑÑÑÑÑ Ð´Ð»Ñ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ ÐºÐ¾Ð½ÐºÑÐµÑÐ½Ð¾Ð¹ Ð´ÐµÑÐ°Ð»Ð¸.ÐÑÐ±ÑÐ°Ð½Ð¾ Ð¾ÑÐ½Ð¾Ð²Ð½Ð¾Ðµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ðµ Ð¸ ÑÑÐµÐ´ÑÑÐ²Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¾ÑÐ½Ð°ÑÐµÐ½Ð¸Ñ. ÐÑÐ¿Ð¾Ð»Ð½ÐµÐ½Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ñ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹ Ñ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐ¼Ð¸ ÑÐ°ÑÑÐµÑÐ°Ð¼Ð¸ Ð¸ ÑÑÐºÐ¸Ð·Ð°Ð¼Ð¸. Ð¡Ð¾ÑÑÐ°Ð²Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸ÐµÐ¹. ÐÐ¾ Ð²ÑÐ¾ÑÐ¾Ð¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð±ÑÐ»Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ð° ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¸Ñ ÑÐ¾ÐºÐ°ÑÐ½Ð¾Ð³Ð¾ Ð´Ð¸ÑÐºÐ¾Ð²Ð¾Ð³Ð¾ ÑÐ°ÑÐ¾Ð½Ð½Ð¾Ð³Ð¾ ÑÐµÐ·ÑÐ° Ð½Ð° Ð¾ÑÐ½Ð¾Ð²Ð°Ð½Ð¸Ð¸ Ð¸ÑÑÐ¾Ð´Ð½ÑÑ Ð´Ð°Ð½Ð½ÑÑ Ð² Ð²Ð¸Ð´Ðµ ÑÐµÑÑÐµÐ¶Ð° Ð¾Ð±ÑÐ°Ð±Ð°ÑÑÐ²Ð°ÐµÐ¼Ð¾Ð¹ Ð´ÐµÑÐ°Ð»Ð¸. ÐÑÐ¾Ð²ÐµÐ´ÐµÐ½Ñ ÐºÐ¸Ð½ÐµÐ¼Ð°ÑÐ¸ÑÐµÑÐºÐ¸Ðµ Ð¸ ÑÐ¸Ð»Ð¾Ð²ÑÐµ ÑÐ°ÑÑÐµÑÑ, Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ Ð³ÐµÐ¾Ð¼ÐµÑÑÐ¸ÑÐµÑÐºÐ¸Ðµ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ Ð»ÐµÐ·Ð²Ð¸Ñ ÑÐµÐ·ÑÐ°.Ð¢Ð°ÐºÐ¶Ðµ Ð¿Ð¾ÑÑÐ¸ÑÐ°Ð½Ñ Ð³Ð°Ð±Ð°ÑÐ¸ÑÐ½ÑÐµ ÑÐ°Ð·Ð¼ÐµÑÑ Ð¸ ÑÐ°Ð±Ð¾ÑÐ¸Ðµ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑÐ° Ð¼ÐµÑÑÐ¸ÐºÐ¾Ð² Ð¸ ÑÐµÑÐ²ÑÑÐ½Ð¾Ð¹ ÑÑÐµÐ·Ñ, Ð½Ð° Ð±Ð°Ð·Ðµ ÐºÐ¾ÑÐ¾ÑÑÑ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ñ ÑÐµÑÑÐµÐ¶Ð¸ Ð´Ð°Ð½Ð½ÑÑ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ¾Ð². Ð ÑÑÐµÑÑÐµÐ¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð² ÑÐ¾Ð¾ÑÐ²ÐµÑÑÑÐ²Ð¸Ð¸ Ñ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´Ð¸Ð¼Ð¾Ð¹ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¾Ð¹ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸, Ð½Ð°Ð·Ð½Ð°ÑÐµÐ½Ñ ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ, ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐ¸Ð»Ñ Ð¸ Ð¼Ð¾ÑÐ½Ð¾ÑÑÑ ÑÐµÐ·Ð°Ð½Ð¸Ñ, Ð° ÑÐ°ÐºÐ¶Ðµ ÐºÑÑÑÑÑÐ¸Ðµ Ð¼Ð¾Ð¼ÐµÐ½ÑÑ Ð´Ð»Ñ ÑÐ²ÐµÑÐ»ÐµÐ½Ð¸Ñ Ð¸ ÑÐ°ÑÑÐ²ÐµÑÐ»Ð¸Ð²Ð°Ð½Ð¸Ñ.Ð Ð°ÑÑÑÐ¸ÑÐ°Ð½Ð° ÑÐ¸Ð»Ð° Ð·Ð°Ð¶Ð¸Ð¼Ð°. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ð° ÑÑÐµÐ¼Ð° Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ ÑÑÑÑÐ¾Ð¹ÑÑÐ²Ð°. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½ Ð¸ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½ ÑÐ¸Ð»Ð¾Ð²Ð¾Ð¹ Ð¿ÑÐ¸Ð²Ð¾Ð´. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÐºÐ¾Ð¼Ð¿Ð¾Ð½Ð¾Ð²Ð¾ÑÐ½ÑÐ¹ ÑÐµÑÑÑÐ¶ ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½Ð¾-Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ.
description: In the first part of the work was conducted testing drawing parts for manufacturability, parameters defined on the type of production, in the drawing amendments, of several options selected the optimal method of harvesting and developed her drawing. The schemes of billet basing at different stages of production have been developed. Based on a typical technological route, the route for manufacturing a specific part is compiled. The main technological equipment and means of technological equipment were selected. The development of technological operations with the necessary calculations and sketches was performed. A set of technological documentation has been compiled. In the second part of the work, the design of a turning disk shaped cutter was developed based on the initial data in the form of a drawing of the processed part. Kinematic and power calculations were performed, and geometric parameters of the cutter blade were determined. The overall dimensions and operating parameters of a set of taps and a worm mill are also calculated, on the basis of which drawings of these tools are developed. In the third part of the work, in accordance with the processing of the workpiece, cutting modes are assigned, cutting forces and power are calculated, as well as torques for drilling and re-drilling. The clamping force is calculated. The scheme of the clamping device is developed. The power drive is designed and calculated. The layout drawing of the mounting and clamping device was developed.