title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÑÐµÐ´ÑÐºÑÐ¾ÑÐ°Â»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: technological process for manufacturing a part reducer shaft
Creators: name: ÐÐ°Ð»ÐµÑÐ¾Ð², ÐÐ²Ð³ÐµÐ½Ð¸Ð¹
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2023
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
ÑÐµÑ Ð¿ÑÐ¾ÑÐµÑÑ
Ð²Ð°Ð»
Ð²Ð°Ð» ÑÐµÐ´ÑÐºÑÐ¾ÑÐ°
Ð´ÐµÑÐ°Ð»Ñ
technological process
technical process
shaft
gear shaft
part

description: Ð Ð´Ð°Ð½Ð½Ð¾Ð¹ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÐµ Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð²Ð°Ð» ÑÐµÐ´ÑÐºÑÐ¾ÑÐ°Â». Ð Ð¸Ð¼ÐµÐ½Ð½Ð¾: Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½ Ð°Ð½Ð°Ð»Ð¸Ð· Ð´ÐµÑÐ°Ð»Ð¸ Ð½Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÑ, Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ñ Ð²ÑÐµ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐµ ÑÐ°ÑÑÐµÑÑ ÐºÐ°ÑÐ°ÐµÐ¼Ð¾ ÑÐµÐ»ÐµÑÐ¾Ð¾Ð±ÑÐ°Ð·Ð½Ð¾ÑÑÐ¸ Ð²ÑÐ±Ð¾ÑÐ° Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸ Ð¸Ð· ÑÐºÐ¾Ð½Ð¾Ð¼Ð¸ÑÐµÑÐºÐ¸Ñ ÑÐ¾Ð¾Ð±ÑÐ°Ð¶ÐµÐ½Ð¸Ð¹, ÑÑÑÐ°Ð½Ð¾Ð²Ð»ÐµÐ½ ÐºÐ»Ð°ÑÑ Ð´ÐµÑÐ°Ð»Ð¸. Ð¢Ð°ÐºÐ¶Ðµ Ð´Ð»Ñ Ð°Ð½Ð°Ð»Ð¸Ð·Ð° Ð¸ ÑÑÐ°Ð²Ð½ÐµÐ½Ð¸Ñ Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½ ÑÑÐ¾Ð¶Ð¸Ð¹ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð²Ð°Ð» ÑÐ»Ð¸ÑÐµÐ²Ð¾Ð¹Â». ÐÑÐ±ÑÐ°Ð½Ð¾ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼Ð¾Ðµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ðµ, Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ Ð´Ð»Ñ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð¿Ð¾Ð²ÐµÑÑÐ½Ð¾ÑÑÐµÐ¹, Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½Ñ ÑÑÐµÐ´ÑÑÐ²Ð° Ð¸Ð·Ð¼ÐµÑÐµÐ½Ð¸Ñ, ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ñ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¾Ð½Ð½ÑÐµ ÐºÐ°ÑÑÑ, ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ. ÐÐ¾ ÑÐµÐ·ÑÐ»ÑÑÐ°ÑÐ°Ð¼ Ð²ÑÐµÑ Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð½ÑÑ ÑÐ°ÑÑÐµÑÐ¾Ð² Ð² ÑÐ¾Ð¾ÑÐ²ÐµÑÑÑÐ²Ð¸Ð¸ Ñ ÐÐ¡ÐÐ Ð¸ ÐÐ¡Ð¢Ð ÑÐ¾ÑÑÐ°Ð²Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð² Ð¿ÑÐ¸Ð»Ð¾Ð¶ÐµÐ½Ð¸ÑÑ Ð½Ð¸Ð¶Ðµ. Ð ÐºÐ°ÑÐµÑÑÐ²Ðµ ÑÐµÐ¶ÑÑÐµÐ³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ Ð¿ÑÐ¸Ð·Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ. ÐÐ¾ Ð¸ÑÑÐ¾Ð´Ð½ÑÐ¼ Ð´Ð°Ð½Ð½ÑÐ¼ ÑÐºÐ¾Ð½ÑÑÑÑÐ¸ÑÐ¾Ð²Ð°Ð½ ÑÐµÐ·ÐµÑ Ñ ÑÐ°Ð´Ð¸Ð°Ð»ÑÐ½Ð¾Ð¹ Ð¿Ð¾Ð´Ð°ÑÐµÐ¹ Ð´Ð»Ñ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð½Ð°ÑÑÐ¶Ð½ÑÑ Ð¿Ð¾Ð²ÐµÑÑÐ½Ð¾ÑÑÐµÐ¹ Ð´ÐµÑÐ°Ð»ÐµÐ¹. ÐÑÐ¿Ð¾Ð»Ð½ÐµÐ½Ñ Ð²ÑÐµ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐµ ÑÐ°ÑÑÐµÑÑ , ÐºÐ°ÑÐ°ÐµÐ¼Ð¾ Ð¿ÑÐ¾Ð²ÐµÑÐºÐ¸ Ð²ÐµÐ»Ð¸ÑÐ¸Ð½Ñ Ð·Ð°Ð´Ð½ÐµÐ³Ð¾ ÑÐ³Ð»Ð° Ð½Ð° Ð¼Ð¸Ð½Ð¸Ð¼Ð°Ð»ÑÐ½Ð¾ Ð´Ð¾Ð¿ÑÑÑÐ¸Ð¼Ð¾Ðµ Ð·Ð½Ð°ÑÐµÐ½Ð¸Ðµ Ð½Ð° ÐºÐ¾Ð½Ð¸ÑÐµÑÐºÐ¸Ñ ÑÑÐ°ÑÑÐºÐ°Ñ, Ð²ÑÑÐ¸ÑÐ»ÐµÐ½Ð¸Ñ Ð½Ð°Ð¸Ð±Ð¾Ð»ÑÑÐµÐ¹ Ð³Ð»ÑÐ±Ð¸Ð½Ñ tmax Ð¿ÑÐ¾ÑÐ¸Ð»Ñ. ÐÑÐµ Ð¿Ð¾Ð»ÑÑÐµÐ½Ð½ÑÐµ ÑÐ°ÑÑÐµÑÑ ÑÐ²ÐµÐ´ÐµÐ½Ñ Ð² Ð¾Ð±ÑÑÑ ÑÐ°Ð±Ð»Ð¸ÑÑ. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½ Ð¾Ð±ÑÐ¸Ð¹ ÑÐµÑÑÐµÐ¶ ÑÐµÐ·ÑÐ°. Ð¢Ð°ÐºÐ¶Ðµ Ð² Ð´Ð°Ð½Ð½Ð¾Ð¹ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÐµ Ð¿Ð¾Ð»Ð½Ð¾ÑÑÑÑ ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð° Ð¿Ð¾Ð»ÑÐ°Ð²ÑÐ¾Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ°Ñ Ð¾ÑÐ½Ð°ÑÑÐºÐ° Ð´Ð»Ñ ÑÐ¿Ð¾Ð½Ð¾ÑÐ½Ð¾ â ÑÑÐµÐ·ÐµÑÐ½Ð¾Ð¹ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¸. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ°Ñ ÑÑÐµÐ¼Ð° Ð±Ð°Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ, Ð° ÑÐ°ÐºÐ¶Ðµ Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½Ñ Ð¿ÑÐ¸Ð·Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ¸Ðµ Ð¾Ð¿Ð¾ÑÑ. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ð° Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð°Ñ ÑÐ°ÑÑÑ 1 Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ Ð¿ÑÑÐµÐ¼ Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°Ð½Ð¸Ñ Ð¿Ð½ÐµÐ²Ð¼Ð¾ÑÐ¸Ð»Ð¸Ð½Ð´ÑÐ°. ÐÑÐ¿Ð¾Ð»Ð½ÐµÐ½Ñ Ð²ÑÐµ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐµ ÑÐ°ÑÑÐµÑÑ ÐºÐ¸Ð½ÐµÐ¼Ð°ÑÐ¸ÐºÐ¸ Ð¸ ÑÐ¸Ð»Ñ Ð·Ð°Ð¶Ð¸Ð¼Ð° Ð´ÐµÑÐ°Ð»Ð¸ Ð² Ð¾ÑÐ½Ð°ÑÑÐºÐµ. ÐÐ¾ÑÐ»Ðµ Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð½ÑÑ ÑÐ°ÑÑÐµÑÐ¾Ð² Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½ ÑÐ¾Ð¾ÑÐ²ÐµÑÑÑÐ²ÑÑÑÐ¸Ð¹ Ð¿Ð¾ ÑÐ°ÑÐ°ÐºÑÐµÑÐ¸ÑÑÐ¸ÐºÐ°Ð¼ ÑÐ¸Ð»Ð¾Ð²Ð¾Ð¹ Ð¿ÑÐ¸Ð²Ð¾Ð´. ÐÐ¾ÑÐ»Ðµ Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð½ÑÑ ÑÐ°ÑÑÐµÑÐ¾Ð² Ð±ÑÐ» ÑÐ¾ÑÑÐ°Ð²Ð»ÐµÐ½ ÑÐ±Ð¾ÑÐ¾ÑÐ½ÑÐ¹ ÑÐµÑÑÐµÐ¶ Ð¾ÑÐ½Ð°ÑÑÐºÐ¸.
description: In this bachelors final qualifying work, the technological process of manufacturing the "gearbox shaft" part has been developed. Namely: the analysis of the part for manufacturability was carried out, all the necessary calculations were carried out with regard to the expediency of choosing the workpiece for economic reasons, the class of the part was established. Also, for analysis and comparison, a similar technological process for the manufacture of the "shaft slotted" part has been selected. The necessary technological equipment has been selected, a tool for surface treatment has been selected, measuring instruments have been selected, operational maps have been developed, cutting modes have been calculated. A cutting tool has been developed. Based on the results of all calculations carried out in accordance with the ESCD and ESTD, a set of technological documentation has been compiled in the appendices below. A prismatic shaped cutter has been developed as a cutting tool. According to the initial data, a cutter with a radial feed was designed for processing the outer surfaces of parts. All the necessary calculations have been performed, with regard to checking the value of the rear angle for the minimum allowable value on conical sections, calculating the greatest depth of the tmax profile. All the calculations obtained are summarized in a common table. The general drawing of the cutter is designed. Also in this final qualifying work, semiâautomatic tooling for keyway milling operation is fully designed. A technological scheme of basing has been developed, as well as prismatic supports have been selected. The clamping part of the device has been developed by using a pneumatic cylinder. All the necessary calculations of the kinematics and clamping force of the part in the 1 tooling have been performed. After the calculations carried out, the power drive corresponding to the characteristics was selected. After the calculations, an assembly drawing of the tooling was compiled.