title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÑÐ¾ÑÐ¾ÑÐ°Â»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Manufacturing process of part rotor shaft
Creators: name: ÐÑÑÐ³Ð»ÑÐºÐ¾Ð², ÐÐ¸ÑÐ¸Ð»Ð»
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2023
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð¼Ð°ÑÑÑÑÑÐ½Ð°Ñ ÐºÐ°ÑÑÐ°
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð´ÐµÑÐ°Ð»Ñ
Ð¿ÑÐ¾Ð³ÑÐ°Ð¼Ð¼Ð°
ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
Ð¼ÐµÑÐ°Ð»Ð»Ð¾ÑÐµÐ¶ÑÑÐ¸Ð¹ ÑÑÐ°Ð½Ð¾Ðº
ÑÐ¾ÐºÐ°ÑÐ½ÑÐ¹ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ°
Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ðµ
technological process
progress card
detail
workpiece
machine tooling
metal cutting machine
form cutter
desine ingineering
planning
machine retaining device

description: Ð¢ÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÑÐ¾ÑÐ¾ÑÐ°Â» ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ Ñ ÑÐµÐ»ÑÑ ÑÐ°ÑÐºÑÑÑÐ¸Ñ Ð¸ Ð¸ÑÑÐ»ÐµÐ´Ð¾Ð²Ð°Ð½Ð¸Ñ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²ÐµÐ½Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Ð² ÑÑÐµÑÐ°Ñ Ð¼Ð°ÑÐ¸Ð½Ð¾ÑÑÑÐ¾ÐµÐ½Ð¸Ñ, Ñ ÑÑÐµÑÐ¾Ð¼ Ð²ÑÐ±Ð¾ÑÐ° Ð³Ð¾Ð´Ð¾Ð²Ð¾Ð¹ Ð¿ÑÐ¾Ð³ÑÐ°Ð¼Ð¼Ñ Ð²ÑÐ¿ÑÑÐºÐ° Ð² ÑÑÐ»Ð¾Ð²Ð¸ÑÑ ÑÑÐµÐ´Ð½ÐµÑÐµÑÐ¸Ð¹Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°, ÑÐºÐ¾Ð½Ð¾Ð¼Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ ÑÐ°ÑÑÐµÑÐ° Ð¿ÑÐ¸ Ð¾Ð±Ð¾ÑÐ½Ð¾Ð²Ð°Ð½Ð¸Ð¸ Ð²ÑÐ±Ð¾ÑÐ° Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸, Ð¿Ð¾Ð´Ð±Ð¾ÑÐ¾Ð¼ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¾ÑÐ½Ð°ÑÐµÐ½Ð¸Ñ, ÑÐ°ÑÑÐµÑÐ¾Ð¼ ÑÐ°ÑÐ¸Ð¾Ð½Ð°Ð»ÑÐ½ÑÑ ÑÐµÐ¶Ð¸Ð¼Ð¾Ð² ÑÐµÐ·Ð°Ð½Ð¸Ñ, Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ð¸ ÑÐµÐ¶ÑÑÐµÐ³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ° Ð¸ Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ. Ð Ð¿ÐµÑÐ²Ð¾Ð¹ ÑÐ°ÑÑÐ¸ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ° ÑÐ°ÑÑÐ¼Ð¾ÑÑÐµÐ½Ñ Ð¾ÑÐ½Ð¾Ð²Ð½ÑÐµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ðµ Ð·Ð°Ð´Ð°ÑÐ¸ Ð´Ð»Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÑÐ¾ÑÐ¾ÑÐ°Â», Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð° Ð¿ÑÐ¾ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÑÐµÐ¶Ð° Ð´ÐµÑÐ°Ð»Ð¸ Ð½Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÑ, ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½ ÑÐ°ÑÐ¸Ð¾Ð½Ð°Ð»ÑÐ½ÑÐ¹ ÑÐ¿Ð¾ÑÐ¾Ð± Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸, Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½ ÑÐ¸Ð¿ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð° Ð¸ Ð³Ð¾Ð´Ð¾Ð²Ð°Ñ Ð¿ÑÐ¾Ð³ÑÐ°Ð¼Ð¼Ð° Ð½Ð° Ð²ÑÐ±ÑÐ°Ð½Ð½ÑÐ¹ ÑÑÐ¾Ðº. ÐÐ¿ÑÐµÐ´ÐµÐ»ÐµÐ½ ÐºÐ»Ð°ÑÑ Ð´eÑÐ°Ð»Ð¸ Ð¿Ð¾ ÑÑÐ°Ð½Ð´Ð°ÑÑÐ°Ð¼ ÐÐ¡ÐÐ Ð¸ Ð²ÑÐ±ÑÐ°Ð½Ð° Ð´eÑÐ°Ð»Ñ-Ð¿ÑÐ¾ÑÐ¾ÑÐ¸Ð¿, Ð²Ð·ÑÑ Ð·Ð° Ð¾ÑÐ½Ð¾Ð²Ñ ÐµÐµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð¸ ÑÐ¾ÑÑÐ°Ð²Ð»ÐµÐ½ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¼Ð°ÑÑÑÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ Ð¸ ÑÑÐ¾ÑÐ¼Ð¸ÑÐ¾Ð²Ð°Ð½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸, ÐºÐ¾ÑÐ¾ÑÐ°Ñ ÑÐ¾ÑÑÐ¾Ð¸Ñ Ð¸Ð· Ð¼Ð°ÑÑÑÑÑÐ½ÑÑ, Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¾Ð½Ð½ÑÑ ÐºÐ°ÑÑ Ð¸ ÑÑÐºÐ¸Ð·Ð¾Ð². ÐÐ¾ Ð²ÑÐ¾ÑÐ¾Ð¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð¿ÑÐ¾Ð¸Ð·Ð²ÐµÐ´ÐµÐ½Ð° Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²ÐºÐ° ÑÐ°ÑÐ¾Ð½Ð½Ð¾Ð³Ð¾ ÑÐµÐ¶ÑÑÐµÐ³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°, Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ ÐµÐ³Ð¾ Ð³ÐµÐ¾Ð¼ÐµÑÑÐ¸ÑÐµÑÐºÐ¸Ðµ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ, Ð¿Ð¾ÑÑÐ´Ð¾Ðº ÑÐ°ÑÑÐµÑÐ° Ð¸ Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½ ÑÐµÑÑÐµÐ¶ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°, Ð¸ÑÐ¿Ð¾Ð»ÑÐ·ÑÐµÐ¼Ð¾Ð³Ð¾ Ð¿ÑÐ¸ ÑÐ¾ÐºÐ°ÑÐ½Ð¾Ð¹ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐµ. Ð ÑÑÐµÑÑÐµÐ¹ ÑÐ°ÑÑÐ¸ ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ñ Ð¾ÑÐ´ÐµÐ»ÑÐ½ÑÐµ ÑÐ»ÐµÐ¼ÐµÐ½ÑÑ ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½Ð¾-Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ Ð´Ð»Ñ Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½Ð¸Ñ Ð·ÑÐ±Ð¾ÑÑÐµÐ·ÐµÑÐ½Ð¾Ð¹ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¸. ÐÑÐ»Ð¸ Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ñ ÑÐ°ÑÑÐµÑÑ ÑeÐ¶Ð¸Ð¼Ð¾Ð² ÑÐµÐ·Ð°Ð½Ð¸Ñ, ÑÑÐµÐ±ÑÐµÐ¼Ð¾Ð¹ ÑÐ¸Ð»Ñ Ð·Ð°Ð¶Ð¸Ð¼Ð°, Ð´Ð¸Ð°Ð¼ÐµÑÑÐ° Ð¿Ð½ÐµÐ²Ð¼Ð¾ÑÐ¸Ð»Ð¸Ð½Ð´ÑÐ°.
description: The technological process of the part "Rotor Shaft" was developed in order to disclose and study the production process of manufacturing a part in the fields of mechanical engineering, taking into account the choice of an annual production program in the conditions of average production, economic calculation when justifying the choice of a workpiece, selection of technological equipment, calculation of rational cutting modes, design of a cutting tool and a fixture. In the first part of the final qualification work of the bachelor, the main technological tasks for the part "Rotor Shaft" were considered, the part drawing was studied for manufacturability, a rational method of obtaining a workpiece was calculated, the type of production and the annual program for the selected period were determined. A part class according to ESKD standards was determined and a prototype part was selected, its processing process was taken as a basis and a manufacturing process was drawn up. A set of technological documentation was developed and formed, which consists of route, operational maps and sketches. In the second part of the work, the shaped cutting tool was designed, its geometric parameters were determined, the calculation procedure was determined, and a drawing of the tool used in turning was made. In the third part, separate elements of the installation and clamping device are designed for performing a toothbrush operation. Calculations of the cutting modes, the required clamp force, the diameter of the pneumatic cylinder were carried out.