title: ÐÐ¾Ð½ÑÑÑÑÐºÑÐ¾ÑÑÐºÐ¾-ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¸ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°Ð»ÑÐ½Ð¾Ðµ Ð¾Ð±ÐµÑÐ¿ÐµÑÐµÐ½Ð¸Ðµ Ð¼ÐµÑÐ°Ð»Ð»Ð¾Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð½Ð° ÑÑÐµÐ·ÐµÑÐ½ÑÑ ÑÑÐ°Ð½ÐºÐ°Ñ Ð½Ð° Ð±Ð°Ð·Ðµ Ð¼Ð¾Ð´ÐµÐ»Ð¸ 6Ð 12
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Design-technological and instrumental support of metalworking on milling machines based on model 6Ð 12
Creators: name: ÐÐ¾ÑÑÑÐ¸ÐºÐ¾Ð², ÐÐ²Ð°Ð½
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2019
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸Ñ
Ð´ÐµÑÐ°Ð»Ñ
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð¼Ð°ÑÑÑÑÑ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸
ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ðµ Ð·Ð°Ð´Ð°ÑÐ¸
Ð¿ÑÐ¾ÑÐµÑÑ
Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð¾
Ð¼ÐµÑÐ°Ð»Ð»Ð¾Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ°
Ð¼Ð¾Ð´ÐµÑÐ½Ð¸Ð·Ð°ÑÐ¸Ñ
ÑÑÐ°Ð½Ð¾Ðº
ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ
Ð´Ð¾Ð¿ÑÑÐº
Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ñ
ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
ÑÐ¾ÑÐ½Ð¾ÑÑÑ
ÑÐµÐ¼ÐµÐ½Ð½Ð°Ñ Ð¿ÐµÑÐµÐ´Ð°ÑÐ°
ÑÐ»ÐµÐºÑÑÐ¾Ð´Ð²Ð¸Ð³Ð°ÑÐµÐ»Ñ
Ð¼Ð¾ÑÐ½Ð¾ÑÑÑ
technology
component
work piece
processing route
technological challenges
process
production
metal processing
upgrading
machine
machine tool
cutting conditions
tolerance
operation
cutting tool
precision
belt drive
motor
power

description: ÐÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð½Ð° ÑÐµÐ¼Ñ: Â«ÐÐ¾Ð½ÑÑÑÑÐºÑÐ¾ÑÑÐºÐ¾-ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¸ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°Ð»ÑÐ½Ð¾Ðµ Ð¾Ð±ÐµÑÐ¿ÐµÑÐµÐ½Ð¸Ðµ Ð¼ÐµÑÐ°Ð»Ð»Ð¾Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð½Ð° Ð³Ð¾ÑÐ¸Ð·Ð¾Ð½ÑÐ°Ð»ÑÐ½Ð¾ ÑÑÐµÐ·ÐµÑÐ½ÑÑ ÑÑÐ°Ð½ÐºÐ°Ñ Ð½Ð° Ð±Ð°Ð·Ðµ Ð¼Ð¾Ð´ÐµÐ»Ð¸ 6Ð 12Â» ÑÐ¾ÑÑÐ¾Ð¸Ñ Ð¸Ð·: 116 ÑÑÑÐ°Ð½Ð¸Ñ, 23 ÑÐ¸ÑÑÐ½ÐºÐ°, 30 ÑÐ°Ð±Ð»Ð¸Ñ, 18 Ð±Ð¸Ð±Ð»Ð¸Ð¾Ð³ÑÐ°ÑÐ¸ÑÐµÑÐºÐ¸Ñ Ð¸ÑÑÐ¾ÑÐ½Ð¸ÐºÐ¾Ð², 8 Ð¿ÑÐ¸Ð»Ð¾Ð¶ÐµÐ½Ð¸Ð¹. Ð ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð²ÑÐ¾Ð´ÑÑ: Ð¼Ð°ÑÑÑÑÑÐ½Ð°Ñ ÐºÐ°ÑÑÐ° (34 Ð»Ð¸ÑÑÐ¾Ð² Ð4), Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÐºÐ°ÑÑÐ° (21 Ð»Ð¸ÑÑÐ¾Ð² Ð4), ÐºÐ°ÑÑÐ° ÑÑÐºÐ¸Ð·Ð¾Ð² (21 Ð»Ð¸ÑÑÐ¾Ð² Ð4), ÐºÐ¾Ð½ÑÑÐ¾Ð»ÑÐ½Ð°Ñ ÐºÐ°ÑÑÐ° (2 Ð»Ð¸ÑÑÐ° Ð4).
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ÐÐµÑÐ²Ð°Ñ ÑÐ°ÑÑÑ Ð¿Ð¾ÑÐ²ÑÑÐµÐ½Ð° Ð¼Ð¾Ð´ÐµÑÐ½Ð¸Ð·Ð°ÑÐ¸Ð¸ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð° Ð³Ð»Ð°Ð²Ð½Ð¾Ð³Ð¾ Ð´Ð²Ð¸Ð¶ÐµÐ½Ð¸Ñ ÐÐµÑÑÐ¸ÐºÐ°Ð»ÑÐ½Ð¾-ÑÑÐµÐ·ÐµÑÐ½Ð¾Ð³Ð¾ ÑÑÐ°Ð½ÐºÐ° 6Ð 12. ÐÑÐ½Ð¾Ð²ÑÐ²Ð°ÑÑÑ Ð½Ð° Ð·Ð°Ð´Ð°Ð½Ð½ÑÑ Ð¾Ð±ÑÐ°Ð±Ð°ÑÑÐ²Ð°ÐµÐ¼ÑÑ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð°Ñ, Ð±ÑÐ»Ð¸ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐºÐ¾ÑÐ¾ÑÑÐ¸ ÑÐµÐ·Ð°Ð½Ð¸Ñ, ÑÑÐ¾ Ð² Ð´Ð°Ð»ÑÐ½ÐµÐ¹ÑÐµÐ¼ Ð¿Ð¾Ð·Ð²Ð¾Ð»Ð¸Ð»Ð¾ Ð¿Ð¾Ð»ÑÑÐ¸ÑÑ Ð³ÑÐ°ÑÐ¸Ðº ÑÐ°ÑÑÐ¾Ñ, Ð° ÑÐ°ÐºÐ¶Ðµ Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°ÑÑ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐ¹ ÑÐ»ÐµÐºÑÑÐ¾Ð´Ð²Ð¸Ð³Ð°ÑÐµÐ»Ñ, ÑÐ¾Ð¾ÑÐ²ÐµÑÑÑÐ²ÑÑÑÐ¸Ð¹ Ð·Ð°Ð´Ð°Ð½Ð½ÑÐ¼ ÑÑÐ»Ð¾Ð²Ð¸ÑÐ¼. ÐÑÑÐ¾Ð´Ñ Ð¸Ð· Ð³ÑÐ°ÑÐ¸ÐºÐ° ÑÐ°ÑÑÐ¾Ñ, Ð±ÑÐ»Ð¸ Ð²ÑÐ±ÑÐ°Ð½Ñ Ð·ÑÐ±ÑÐ°ÑÑÐµ ÐºÐ¾Ð»ÑÑÐ° Ñ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐ¼Ð¸ Ð¿ÐµÑÐµÐ´Ð°ÑÐ¾ÑÐ½ÑÐ¼Ð¸ ÑÐ¸ÑÐ»Ð°Ð¼Ð¸. ÐÐ°Ð»ÐµÐµ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÐºÑÑÑÑÑÐ¸Ðµ Ð¼Ð¾Ð¼ÐµÐ½ÑÑ Ð¸ Ð¼Ð¾ÑÐ½Ð¾ÑÑÐ¸ Ð½Ð° Ð²Ð°Ð»Ð°Ñ Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÑÐµÐ¼Ð¾Ð³Ð¾ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð°, Ð° ÑÐ°ÐºÐ¶Ðµ Ð¼Ð¾Ð´ÑÐ»Ð¸, ÑÐ¸ÑÐ¸Ð½Ð° Ð¸ Ð´Ð¸Ð°Ð¼ÐµÑÑÑ Ð·ÑÐ±ÑÐ°ÑÑÑ ÐºÐ¾Ð»ÐµÑ. ÐÑÐ» Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½ Ð¿ÑÐ¾Ð²ÐµÑÐ¾ÑÐ½ÑÐ¹ ÑÐ°ÑÑÐµÑ Ð·ÑÐ±ÑÐ°ÑÑÑ ÐºÐ¾Ð»ÐµÑ Ð½Ð° ÐºÐ¾Ð½ÑÐ°ÐºÑÐ½ÑÑ Ð²ÑÐ½Ð¾ÑÐ»Ð¸Ð²Ð¾ÑÑÑ Ð¸ Ð¸Ð·Ð³Ð¸Ð±. ÐÐ¾Ð´Ð¾Ð±ÑÐ°Ð½Ñ ÑÐ»Ð¸ÑÐµÐ²ÑÐµ ÑÐ¾ÐµÐ´Ð¸Ð½ÐµÐ½Ð¸Ñ Ñ Ð¸Ñ Ð¿ÑÐ¾Ð²ÐµÑÐ¾ÑÐ½ÑÐ¼ ÑÐ°ÑÑÐµÑÐ¾Ð¼ Ð¿Ð¾ Ð½Ð°Ð¿ÑÑÐ¶ÐµÐ½Ð¸ÑÐ¼ ÑÐ¼ÑÑÐ¸Ñ. ÐÑÐ±ÑÐ°Ð½Ñ Ð¿Ð¾Ð´ÑÐ¸Ð¿Ð½Ð¸ÐºÐ¸ ÐºÐ°ÑÐµÐ½Ð¸Ñ. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð° ÑÐ¸ÑÑÐµÐ¼Ð° ÑÐ¼Ð°Ð·ÑÐ²Ð°Ð½Ð¸Ñ. ÐÐ° Ð¾ÑÐ½Ð¾Ð²Ðµ Ð²ÑÐµÐ³Ð¾ Ð²ÑÑÐµ Ð¿ÐµÑÐµÑÐ¸ÑÐ»ÐµÐ½Ð½Ð¾Ð³Ð¾ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÑÐµÑÑÐµÐ¶ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð° Ð³Ð»Ð°Ð²Ð½Ð¾Ð³Ð¾ Ð´Ð²Ð¸Ð¶ÐµÐ½Ð¸Ñ ÑÐ½Ð¸Ð²ÐµÑÑÐ°Ð»ÑÐ½Ð¾Ð³Ð¾ ÐÐµÑÑÐ¸ÐºÐ°Ð»ÑÐ½Ð¾-ÑÑÐµÐ·ÐµÑÐ½Ð¾Ð³Ð¾ ÑÑÐ°Ð½ÐºÐ° Ð½Ð° Ð±Ð°Ð·Ðµ Ð¼Ð¾Ð´ÐµÐ»Ð¸ 6Ð 12 ÑÐ¾ ÑÐ¿ÐµÑÐ¸ÑÐ¸ÐºÐ°ÑÐ¸ÐµÐ¹.
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Ð ÑÑÐµÑÑÐµÐ¹ ÑÐ°ÑÑÐ¸ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ Ð¿ÑÐµÐ´ÑÑÐ°Ð²Ð»ÐµÐ½Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð Ð¾ÑÐ¾ÑÂ». Ð Ð¸Ð¼ÐµÐ½Ð½Ð¾: Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½ Ð°Ð½Ð°Ð»Ð¸Ð· Ð¸ÑÑÐ¾Ð´Ð½ÑÑ Ð´Ð°Ð½Ð½ÑÑ, Ð¾ÑÑÑÐµÑÑÐ²Ð»ÐµÐ½ Ð²ÑÐ±Ð¾Ñ Ð¼ÐµÑÐ¾Ð´Ð° Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸, Ð¿ÑÐ¾Ð¸Ð·Ð²ÐµÐ´ÐµÐ½Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð´ÐµÑÐ°Ð»Ð¸ Ð½Ð° Ð¾ÑÐ½Ð¾Ð²Ðµ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð°Ð½Ð°Ð»Ð¾Ð³Ð°, ÑÐ°Ð·Ð¾Ð±ÑÐ°Ð½ Ð¼ÐµÑÐ¾Ð´ Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð¾ÑÐ¾Ð±Ð¾ ÑÐ¾ÑÐ½ÑÑ Ð¿Ð¾Ð²ÐµÑÑÐ½Ð¾ÑÑÐµÐ¹, Ð¿ÑÐ¾Ð¸Ð·Ð²ÐµÐ´ÐµÐ½ Ð²ÑÐ±Ð¾Ñ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ñ, Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ Ð´Ð»Ñ ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ, Ð²ÑÐ±Ð¾Ñ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð¾ÑÐ½Ð°ÑÑÐºÐ¸, ÑÐµÐ¶ÑÑÐµÐ³Ð¾ Ð¸ Ð²ÑÐ¿Ð¾Ð¼Ð¾Ð³Ð°ÑÐµÐ»ÑÐ½Ð¾Ð³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°, ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ Ð´Ð»Ñ Ð²ÑÐ±ÑÐ°Ð½Ð½ÑÑ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹, ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ Ð½Ð¾ÑÐ¼Ñ Ð²ÑÐµÐ¼ÐµÐ½Ð¸, ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½ Ð½Ð°Ð»Ð°Ð´Ð¾ÑÐ½ÑÐ¹ ÑÐ°Ð·Ð¼ÐµÑ Ð¸ ÑÑÐ¾ÑÐ¼Ð¸ÑÐ¾Ð²Ð°Ð½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸.
description: Final qualification work on a subject: "Design-technology and tool ensuring metal working on horizontally milling machines on the basis of model 6R12" consists from: 116 pages, 23 drawing, 30 tables, 18 bibliographic sources, 8 applications. Are included in the package of the fabrication documentation: route chart (34 sheets A4), operational card (21 sheets A4), map of sketches (21 sheets A4), control map (2 sheets A4).
Final qualifying work consists of three parts.
The first part is devoted to the modernization of the main drive movement of the Vertical milling machine 6P12. Based on the given processed materials, cutting speeds were calculated, which further allowed to obtain a graph of frequencies, as well as to choose the necessary motor that meets the specified conditions. On the basis of the schedule of frequencies was selected gears with the required ratios. Further calculated torque and power on the shafts of the designed drive, as well as modules, width and diameter of the gears. The test calculation of gears for contact endurance and bending was carried out. Selected spline connection with their verification by calculation according to voltage collapse. Rolling bearings are selected. The lubrication system is designed. On the basis of all the above, a drawing of the drive of the main motion of the universal Vertical milling machine based on the model 6P12 with the specification was developed.
The second part is devoted to the calculation and design of cutting tools: shaped prismatic cutter, a set of taps, worm cutter for cutting cylindrical gears. For each tool, the required geometric parameters are calculated, on the basis of which the drawings are developed.
The third part of the final qualifying work presents the development of the technological process of manufacturing parts "Rotor". Namely, the analysis of the initial data, the choice of the method of obtaining the workpiece, the development of the technological process of processing the parts based on the analog process, disassembled the method of obtaining particularly accurate surfaces, the choice of equipment, selected tools for control, the choice of tooling, cutting and auxiliary tools, calculated cutting conditions for the selected operations, calculated time norms, calculated adjustment size and formed a set of technological documentation.