Application of knowledge based engineering principles to intelligent automation systems
Creators: name: Van der Velden, Christian
Publisher: name: RMIT University
Year: 2024

description: The automation of engineering processes provides many benefits over manual methods including significant cost and scheduling reduction as well as intangible advantages of greater consistency based on agreed methods, standardisation and simplification of complex problems and knowledge retention. Knowledge Based Engineering (KBE) and Design Automation (DA) are two sets of methodologies and technologies for automating engineering processes through software. KBE refers to the structured capture, modelling and deployment of engineering knowledge in high level intelligent systems that provide a wide scope of automation capability. KBE system development is supported by numerous mature methodologies that cover all aspects of the development process including: problem identification and feasibility studies, knowledge capture and modelling, and system design, development and deployment. Conversely, DA is the process of developing automated solutions to specific, well defined engineering tasks. The DA approach is characterised by agile software development methods, producing lower level systems that are intentionally limited in scope. DA-type solutions are more commonly adopted by industry than KBE applications due to shorter development schedules, lower cost and less complex development processes. However, DA application development is not as well supported by theoretical frameworks, and consequently, development processes can be unstructured and best practices not observed. <br><br>The research presented in this thesis is divided into two key areas. Firstly, a methodology for automating engineering processes is proposed, with the aim of improving the accessibility of mature KBE methods to a broader industrial base. This methodology supports development of automation applications ranging in complexity from high level KBE systems to lower level DA applications. A complexity editing mechanism is introduced that relates detailed processes of KBE methodologies to a set of characteristics that can be exhibited by automated solutions. Depending on individual application requirements, complexity of automated solutions can lowered by deselecting one or more of these characteristics, omitting associated high-level processes from the development methodology. At the lowest level of complexity, the methodology provides a structured process for producing DA applications that incorporates principles of mature KBE methodologies.<br><br>The second part of this research uses the proposed automation methodology to develop a system to automate the layout design of aircraft electrical harnesses. Increasing complexity of aircraft electrical systems has an associated increase in the number and size of electrical harnesses required to connect subsystems throughout the airframe. Current practices for layout design are highly manual, with many governing rules and best practices. The automation of this process will provide a significant reduction in low level, repetitive, manual work. The resulting automated routing tool implements path-finding techniques from computer game artificial intelligence and microprocessor design domains, together with new methods for incorporating the numerous design rules governing harness placement. The system was tested with a complex industrial test case, and was found to provide harness solutions in a fraction of the time and with comparable quality as equivalent manual design processes. The repeatability of the automated process can also minimise scheduling impacts caused by late design changes.