title: ÐÐ¾Ð½ÑÑÑÑÐºÑÐ¾ÑÑÐºÐ¾-ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¸ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°Ð»ÑÐ½Ð¾Ðµ Ð¾Ð±ÐµÑÐ¿ÐµÑÐµÐ½Ð¸Ðµ Ð¼ÐµÑÐ°Ð»Ð»Ð¾Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð½Ð° ÑÑÐµÐ·ÐµÑÐ½ÑÑ ÑÑÐ°Ð½ÐºÐ°Ñ Ð½Ð° Ð±Ð°Ð·Ðµ Ð¼Ð¾Ð´ÐµÐ»Ð¸ 6Ð82
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Design-technological and instrumental support of metal working on milling machines based on model 6Ð82
Creators: name: ÐÐ°ÑÐ°Ð½Ð¾Ð², ÐÐ°ÑÐ²ÐµÐ¹
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2019
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸Ñ
Ð´ÐµÑÐ°Ð»Ñ
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð¼Ð°ÑÑÑÑÑ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸
ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ðµ Ð·Ð°Ð´Ð°ÑÐ¸
Ð¿ÑÐ¾ÑÐµÑÑ
Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð¾
Ð¼ÐµÑÐ°Ð»Ð»Ð¾Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ°
Ð¼Ð¾Ð´ÐµÑÐ½Ð¸Ð·Ð°ÑÐ¸Ñ
ÑÑÐ°Ð½Ð¾Ðº
ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ
Ð´Ð¾Ð¿ÑÑÐº
Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ñ
ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
ÑÐ¾ÑÐ½Ð¾ÑÑÑ
ÑÐ»ÐµÐºÑÑÐ¾Ð´Ð²Ð¸Ð³Ð°ÑÐµÐ»Ñ
Ð¼Ð¾ÑÐ½Ð¾ÑÑÑ
technology
component
work piece
processing route
technological challenges
process
production
metal processing
upgrading
machine
machine tool
cutting conditions
tolerance
operation
cutting tool
precision
drive
motor
power

description: ÐÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð½Ð° ÑÐµÐ¼Ñ: Â«ÐÐ¾Ð½ÑÑÑÑÐºÑÐ¾ÑÑÐºÐ¾-ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¸ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°Ð»ÑÐ½Ð¾Ðµ Ð¾Ð±ÐµÑÐ¿ÐµÑÐµÐ½Ð¸Ðµ Ð¼ÐµÑÐ°Ð»Ð»Ð¾Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð½Ð° Ð³Ð¾ÑÐ¸Ð·Ð¾Ð½ÑÐ°Ð»ÑÐ½Ð¾ ÑÑÐµÐ·ÐµÑÐ½ÑÑ ÑÑÐ°Ð½ÐºÐ°Ñ Ð½Ð° Ð±Ð°Ð·Ðµ Ð¼Ð¾Ð´ÐµÐ»Ð¸ 6Ð82Â» ÑÐ¾ÑÑÐ¾Ð¸Ñ Ð¸Ð·: 98 ÑÑÑÐ°Ð½Ð¸Ñ, 21 ÑÐ¸ÑÑÐ½ÐºÐ°, 35 ÑÐ°Ð±Ð»Ð¸Ñ, 16 Ð±Ð¸Ð±Ð»Ð¸Ð¾Ð³ÑÐ°ÑÐ¸ÑÐµÑÐºÐ¸Ñ Ð¸ÑÑÐ¾ÑÐ½Ð¸ÐºÐ¾Ð², 8 Ð¿ÑÐ¸Ð»Ð¾Ð¶ÐµÐ½Ð¸Ð¹. Ð ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð²ÑÐ¾Ð´ÑÑ: Ð¼Ð°ÑÑÑÑÑÐ½Ð°Ñ ÐºÐ°ÑÑÐ° (34 Ð»Ð¸ÑÑÐ¾Ð² Ð4), Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÐºÐ°ÑÑÐ° (20 Ð»Ð¸ÑÑÐ¾Ð² Ð4), ÐºÐ°ÑÑÐ° ÑÑÐºÐ¸Ð·Ð¾Ð² (17 Ð»Ð¸ÑÑÐ¾Ð² Ð4), ÐºÐ¾Ð½ÑÑÐ¾Ð»ÑÐ½Ð°Ñ ÐºÐ°ÑÑÐ° (8 Ð»Ð¸ÑÑÐ° Ð4).
ÐÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð²ÐºÐ»ÑÑÐ°ÐµÑ Ð² ÑÐµÐ±Ñ ÑÑÐ¸ ÑÐ°ÑÑÐ¸.
ÐÐµÑÐ²Ð°Ñ ÑÐ°ÑÑÑ Ð¿Ð¾ÑÐ²ÑÑÐµÐ½Ð° Ð¼Ð¾Ð´ÐµÑÐ½Ð¸Ð·Ð°ÑÐ¸Ð¸ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð° Ð³Ð»Ð°Ð²Ð½Ð¾Ð³Ð¾ Ð´Ð²Ð¸Ð¶ÐµÐ½Ð¸Ñ Ð³Ð¾ÑÐ¸Ð·Ð¾Ð½ÑÐ°Ð»ÑÐ½Ð¾-ÑÑÐµÐ·ÐµÑÐ½Ð¾Ð³Ð¾ ÑÑÐ°Ð½ÐºÐ° 6Ð82. ÐÑÐ½Ð¾Ð²ÑÐ²Ð°ÑÑÑ Ð½Ð° Ð·Ð°Ð´Ð°Ð½Ð½ÑÑ Ð¾Ð±ÑÐ°Ð±Ð°ÑÑÐ²Ð°ÐµÐ¼ÑÑ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð°Ñ, Ð±ÑÐ»Ð¸ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐºÐ¾ÑÐ¾ÑÑÐ¸ ÑÐµÐ·Ð°Ð½Ð¸Ñ, ÑÑÐ¾ Ð² Ð´Ð°Ð»ÑÐ½ÐµÐ¹ÑÐµÐ¼ Ð¿Ð¾Ð·Ð²Ð¾Ð»Ð¸Ð»Ð¾ Ð¿Ð¾Ð»ÑÑÐ¸ÑÑ Ð³ÑÐ°ÑÐ¸Ðº ÑÐ°ÑÑÐ¾Ñ, Ð° ÑÐ°ÐºÐ¶Ðµ Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°ÑÑ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐ¹ ÑÐ»ÐµÐºÑÑÐ¾Ð´Ð²Ð¸Ð³Ð°ÑÐµÐ»Ñ, ÑÐ¾Ð¾ÑÐ²ÐµÑÑÑÐ²ÑÑÑÐ¸Ð¹ Ð·Ð°Ð´Ð°Ð½Ð½ÑÐ¼ ÑÑÐ»Ð¾Ð²Ð¸ÑÐ¼. ÐÑÑÐ¾Ð´Ñ Ð¸Ð· Ð³ÑÐ°ÑÐ¸ÐºÐ° ÑÐ°ÑÑÐ¾Ñ, Ð±ÑÐ»Ð¸ Ð²ÑÐ±ÑÐ°Ð½Ñ Ð·ÑÐ±ÑÐ°ÑÑÐµ ÐºÐ¾Ð»ÑÑÐ° Ñ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐ¼Ð¸ Ð¿ÐµÑÐµÐ´Ð°ÑÐ¾ÑÐ½ÑÐ¼Ð¸ ÑÐ¸ÑÐ»Ð°Ð¼Ð¸. ÐÐ°Ð»ÐµÐµ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÐºÑÑÑÑÑÐ¸Ðµ Ð¼Ð¾Ð¼ÐµÐ½ÑÑ Ð¸ Ð¼Ð¾ÑÐ½Ð¾ÑÑÐ¸ Ð½Ð° Ð²Ð°Ð»Ð°Ñ Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÑÐµÐ¼Ð¾Ð³Ð¾ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð°, Ð° ÑÐ°ÐºÐ¶Ðµ Ð¼Ð¾Ð´ÑÐ»Ð¸, ÑÐ¸ÑÐ¸Ð½Ð° Ð¸ Ð´Ð¸Ð°Ð¼ÐµÑÑÑ Ð·ÑÐ±ÑÐ°ÑÑÑ ÐºÐ¾Ð»ÐµÑ. ÐÑÐ» Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½ Ð¿ÑÐ¾Ð²ÐµÑÐ¾ÑÐ½ÑÐ¹ ÑÐ°ÑÑÐµÑ Ð·ÑÐ±ÑÐ°ÑÑÑ ÐºÐ¾Ð»ÐµÑ Ð½Ð° ÐºÐ¾Ð½ÑÐ°ÐºÑÐ½ÑÑ Ð²ÑÐ½Ð¾ÑÐ»Ð¸Ð²Ð¾ÑÑÑ Ð¸ Ð¸Ð·Ð³Ð¸Ð±. ÐÐ¾Ð´Ð¾Ð±ÑÐ°Ð½Ñ ÑÐ»Ð¸ÑÐµÐ²ÑÐµ ÑÐ¾ÐµÐ´Ð¸Ð½ÐµÐ½Ð¸Ñ Ñ Ð¸Ñ Ð¿ÑÐ¾Ð²ÐµÑÐ¾ÑÐ½ÑÐ¼ ÑÐ°ÑÑÐµÑÐ¾Ð¼ Ð¿Ð¾ Ð½Ð°Ð¿ÑÑÐ¶ÐµÐ½Ð¸ÑÐ¼ ÑÐ¼ÑÑÐ¸Ñ. ÐÑÐ±ÑÐ°Ð½Ñ Ð¿Ð¾Ð´ÑÐ¸Ð¿Ð½Ð¸ÐºÐ¸ ÐºÐ°ÑÐµÐ½Ð¸Ñ. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð° ÑÐ¸ÑÑÐµÐ¼Ð° ÑÐ¼Ð°Ð·ÑÐ²Ð°Ð½Ð¸Ñ. ÐÐ° Ð¾ÑÐ½Ð¾Ð²Ðµ Ð²ÑÐµÐ³Ð¾ Ð²ÑÑÐµ Ð¿ÐµÑÐµÑÐ¸ÑÐ»ÐµÐ½Ð½Ð¾Ð³Ð¾ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÑÐµÑÑÐµÐ¶ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð° Ð³Ð»Ð°Ð²Ð½Ð¾Ð³Ð¾ Ð´Ð²Ð¸Ð¶ÐµÐ½Ð¸Ñ ÑÐ½Ð¸Ð²ÐµÑÑÐ°Ð»ÑÐ½Ð¾Ð³Ð¾ Ð³Ð¾ÑÐ¸Ð·Ð¾Ð½ÑÐ°Ð»ÑÐ½Ð¾-ÑÑÐµÐ·ÐµÑÐ½Ð¾Ð³Ð¾ ÑÑÐ°Ð½ÐºÐ° Ð½Ð° Ð±Ð°Ð·Ðµ Ð¼Ð¾Ð´ÐµÐ»Ð¸ 6Ð82 ÑÐ¾ ÑÐ¿ÐµÑÐ¸ÑÐ¸ÐºÐ°ÑÐ¸ÐµÐ¹.
ÐÑÐ¾ÑÐ°Ñ ÑÐ°ÑÑÑ Ð¿Ð¾ÑÐ²ÑÑÐµÐ½Ð° ÑÐ°ÑÑÐµÑÑ Ð¸ Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ ÑÐµÐ¶ÑÑÐ¸Ñ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ¾Ð²: ÑÐ°ÑÐ¾Ð½Ð½Ð¾Ð³Ð¾ Ð´Ð¸ÑÐºÐ¾Ð²Ð¾Ð³Ð¾ ÑÐµÐ·ÑÐ°, ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑÐ° Ð¼ÐµÑÑÐ¸ÐºÐ¾Ð², ÑÐµÑÐ²ÑÑÐ½Ð¾Ð¹ ÑÑÐµÐ·Ñ Ð´Ð»Ñ Ð½Ð°ÑÐµÐ·Ð°Ð½Ð¸Ñ ÑÐ¸Ð»Ð¸Ð½Ð´ÑÐ¸ÑÐµÑÐºÐ¸Ñ Ð·ÑÐ±ÑÐ°ÑÑÑ ÐºÐ¾Ð»ÐµÑ. ÐÐ»Ñ ÐºÐ°Ð¶Ð´Ð¾Ð³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ° ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÑÐµÐ±ÑÐµÐ¼ÑÐµ Ð³ÐµÐ¾Ð¼ÐµÑÑÐ¸ÑÐµÑÐºÐ¸Ðµ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ, Ð½Ð° Ð¾ÑÐ½Ð¾Ð²Ðµ ÐºÐ¾ÑÐ¾ÑÑÑ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ñ ÑÐµÑÑÐµÐ¶Ð¸.
Ð¢ÑÐµÑÑÑ ÑÐ°ÑÑÑ Ð¿Ð¾ÑÐ²ÑÑÐµÐ½Ð° Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸Ð¸ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð¡ÑÐ°ÐºÐ°Ð½Â», Ð´Ð»Ñ ÐºÐ¾ÑÐ¾ÑÐ¾Ð¹ Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ Ð¾ÑÐ½Ð¾Ð²Ð½ÑÐµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ðµ Ð·Ð°Ð´Ð°ÑÐ¸, Ð²ÑÑÐ²Ð»ÐµÐ½Ñ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¾ÑÑÐºÐ¸Ðµ Ð¸ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ðµ Ð±Ð°Ð·Ñ. ÐÐ¾Ð´ÑÐ¾Ð±Ð½Ð¾ Ð¾Ð¿Ð¸ÑÐ°Ð½ Ð¼ÐµÑÐ¾Ð´ ÑÐ¾ÑÐ¼Ð¾Ð¾Ð±ÑÐ°Ð·Ð¾Ð²Ð°Ð½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸, ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð° ÑÐ°Ð¼Ð° Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ° Ð¸ Ð¼Ð°ÑÑÑÑÑ ÐµÐµ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸, Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½Ñ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ðµ Ð¸ ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ. ÐÐ¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ Ð¸ Ð¾ÑÐ¾ÑÐ¼Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸.
description: Final qualification work on a subject: "Design-technology and tool ensuring metal working on horizontally milling machines on the basis of model 6M82" consists from: 98 pages, 21 drawing, 35 tables, 16 bibliographic sources, 8 applications. Are included in the package of the fabrication documentation: route chart (34 sheets A4), operational card (20 sheets A4), map of sketches (17 sheets A4), control map (8th sheet A4).
Final qualifying work consists of three parts.
The first part is devoted to the modernization of the main drive of the horizontal milling machine 6M82. Based on the given processed materials, cutting speeds were calculated, which further allowed to obtain a graph of frequencies, as well as to choose the necessary motor that meets the specified conditions. On the basis of the schedule of frequencies was selected gears with the required ratios. Further calculated torque and power on the shafts of the designed drive, as well as modules, width and diameter of the gears. The test calculation of gears for contact endurance and bending was carried out. Selected spline connection with their verification by calculation according to voltage collapse. Rolling bearings are selected. The lubrication system is designed. On the basis of all the above, a drawing of the main motion drive of the universal horizontal milling machine based on the model 6M82 with specification was developed.
The second part is devoted to the calculation and design of cutting tools: shaped disc cutter, a set of taps, worm cutters for cutting cylindrical gears. For each tool, the required geometric parameters are calculated, on the basis of which the drawings are developed.
The third part is devoted to the design of the manufacturing technology of the part "Glass", for which the main technological tasks are defined, design and technological bases are identified. The method of forming the workpiece is described in detail, the workpiece itself and the route of its processing are designed, the equipment and the cutting tool are selected. Cutting conditions are determined and a set of technological documentation is issued.