Wave Propagation in Topologically Interlocking Material Systems
Creators: name: Ballance, Tanner James
Publisher: name: Purdue University Graduate School
Year: 2024
Subjects: classificationCode: 401707
subject: Solid mechanics
classificationCode: 401706
subject: Numerical modelling and mechanical characterisation

description: This thesis focuses on the study of wave propagation in architected material systems. Specifically of interest is wave propagation in topologically interlocking material (TIM) systems made of tetrahedra and bio-inspired blocks. TIM systems are assemblies of composed of blocks in which the block geometry constrains blocks in place. Individual blocks can only be removed by disassembling the system. This interlocking of block geometry allows these systems to bear loads without the need for adhesives. Overall, load bearing is affected by block geometry, contact interaction, and assembly architecture. Wavefronts and wave velocities are computed using an explicit finite element code. Wave propagation is investigated first in a row of interlocking tetrahedra, then in 3D planar TIM systems of tetrahedra and bio-inspired scutoid blocks.The propagation of linear traveling waves through a row of interlocking tetrahedra is demonstrated by the use of finite element simulations. The wave velocity was found to be independent of wave amplitude for ideal contact conditions but dependent on impact velocity for an exponential pressure-overclosure relationship between surfaces. For a frictionless, constant contact stiffness model, the effective wave velocity is about 50% of the 1D material wave speed. In the presence of friction, the wave velocity increases to about 80% of the 1D material wave speed. The wave velocity is attributed to wave-guiding set by the geometry of the tetrahedra. The wave velocity is further modulated by the rocking motion of the tetrahedra about an axis perpendicular to the wave propagation direction. The rocking motion is affected by friction and is reduced as friction is increased. Experimental results on wave propagation in a row of 3D-printed triangular prisms demonstrate pulse-like voltage versus time wave responses. With rough and tacky surfaces, the velocity of the linear traveling waves is measured as approximately 20% the 1D material wave speed. For smooth and low friction surface conditions, significantly higher wave velocities are measured. Similarly, reducing the number of contact surfaces by fusing pairs of building blocks also results in higher measured wave velocities. Experiments on rectangular prisms lack the wave-guiding geometry and provide a reference configuration. Finite element models are used to gain detailed insight into the wave propagation process. Wave-guide models are defined to predict wave speeds based on the effective path of wave propagation. The proposed models closely predict measured and computed wave speeds for the tetrahedra and triangular prisms.Scutoids are prism-like shapes containing lateral vertices between two parallel polygonal surfaces. With the lateral vertices at the midplane, scutoid blocks can be periodically and densely packed. Scutoid-based planar arrays are demonstrated to behave mechanically as TIM systems. Under quasi-static transverse loads, assembly properties (stiffness, strength, toughness) match or exceed those of the corresponding tetrahedra-based TIM systems. The scutoid-based TIM systems have unique chiral characteristics. Chirality is attributed to the combination of building block and assembly symmetry. Chirality leads to asymmetric internal load transfer patterns resulting in unbalanced in-plane reaction forces and reaction moments. Experiments confirm the computational findings. Under transverse indentation, these systems have nonlinear force-displacement responses and measurable torque responses.Wave propagation following transverse impact on planar arrays of interlocking tetrahedra and scutoids is investigated. Unique wave speed and wavefront development are demonstrated to occur in these systems. The 1D material wave speed emerges as the limiting wave speed of the TIM systems, rather than the dilatational wave speed. In tetrahedra assemblies, waves propagate with a velocity of approximately 25% of the 1D material wave speed. The wave velocity is attributed to wave-guiding from the interlocking tetrahedra geometry. Tetrahedra are not perfectly space-filling and block-to-block interactions are not limited to one direction. In the scutoid assemblies, waves propagate at velocities between 80% and 90% of the 1D material wave speed. These velocities are along directions associated with dominant load paths. The wave velocities in the scutoid-based TIM systems approach the 1D material wave speed as the contact surfaces are substantially orthogonal to the assembly surface. In comparison to monolithic plates, wavefronts develop with significant spatial non-uniformity. Wave patterns exhibit the symmetry or asymmetry also observed in the quasi-static response. Overall, contact surface orientation, block geometry, and assembly architecture affect wave velocity and wavefront development.