title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÑÑÑÐ¿ÐµÐ½ÑÐ°ÑÑÐ¹Â»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Technological process of part manufacturing "Stepped shaft".
Creators: name: ÐÑÐ¸ÑÑÐ°Ð²ÐºÐ¸Ð½, ÐÐ½Ð´ÑÐµÐ¹
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2022
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð²Ð°Ð»
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð´ÐµÑÐ°Ð»Ñ
Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ñ
ÑÐ¿ÑÐ°Ð²Ð»ÐµÐ½Ð¸Ðµ
Ð¿ÑÐ¸Ð·Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ
ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
Ð¿Ð°ÑÑÐ¾Ð½
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ðµ
ÑÑÐ°Ð½Ð¾Ðº Ð¼ÐµÑÐ°Ð»Ð»Ð¾ÑÐµÐ¶ÑÑÐ¸Ð¹
Ð±Ð°Ð·Ð°
Ð¼Ð°ÑÑÑÑÑ
ÑÑÐµÐ·Ð°.
technological process
shaft
workpiece
detail
operation
control
prismatic shaped cutter
cutting tool
cartridge
design
manufacturing
metal-cutting machine
base
route
cut

description: ÐÑÐµÐ´ÑÑÐ°Ð²Ð»ÐµÐ½Ð° ÐÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ° Ð½Ð° 52 ÑÑÑÐ°Ð½Ð¸ÑÑ ÑÐµÐºÑÑÐ°. Ð¡Ð¾Ð´ÐµÑÐ¶Ð¸Ñ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐ¹ Ð¿Ð°ÐºÐµÑ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð²ÐºÐ»ÑÑÐ°Ñ 3 ÑÐµÑÑÐµÐ¶Ð° ÑÐ¾ÑÐ¼Ð°ÑÐ° Ð3, Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¾Ð½Ð½ÑÐµ ÐºÐ°ÑÑÑ, Ð¼Ð°ÑÑÑÑÑÐ½ÑÐµ ÐºÐ°ÑÑÑ, ÐºÐ¾Ð½ÑÑÐ¾Ð»ÑÐ½ÑÐµ ÐºÐ°ÑÑÑ Ð¸ ÐºÐ°ÑÑÑ ÑÑÐºÐ¸Ð·Ð¾Ð². Ð¡ÑÐ¾ÑÐ¼ÑÐ»Ð¸ÑÐ¾Ð²Ð°Ð½Ñ Ð¾ÑÐ½Ð¾Ð²Ð½ÑÐµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ðµ Ð·Ð°Ð´Ð°ÑÐ¸ Ð´Ð»Ñ Ð´ÐµÑÐ°Ð»Ð¸ -ÐÐ°Ð» Ð¿ÑÐ¾Ð¼ÐµÐ¶ÑÑÐ¾ÑÐ½ÑÐ¹, Ð¾ÑÑÑÐµÑÑÐ²Ð»ÐµÐ½Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÑÐºÐ¸Ð·Ð°, ÑÐµÑÑÐµÐ¶Ð° Ð´ÐµÑÐ°Ð»Ð¸, Ñ ÑÑÐµÑÐ¾Ð¼ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÐ¸, Ð¾ÑÑÑÐµÑÑÐ²Ð»ÐµÐ½Ð¾ ÑÑÐ°Ð²Ð½Ð¸ÑÐµÐ»ÑÐ½Ð¾ Ð¸ Ð¿ÑÐ¾Ð°Ð½Ð°Ð»Ð¸Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ñ Ð´Ð²Ð° Ð¼ÐµÑÐ¾Ð´Ð°, Ð² ÑÐµÐ·ÑÐ»ÑÑÐ°ÑÐµ ÐºÐ¾ÑÐ¾ÑÑÑ Ð¾ÑÑÑÐµÑÑÐ²Ð»ÐµÐ½Ð¾ ÑÐµÐ°Ð»Ð¸Ð·Ð°ÑÐ¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸. ÐÑÐ±ÑÐ°Ð½Ñ Ð»ÑÑÑÐ¸Ðµ Ð¼ÐµÑÐ¾Ð´Ñ Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸ Ñ ÑÑÐµÑÐ¾Ð¼, Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð½ÑÑ ÑÐ°ÑÑÐµÑÐ¾Ð², Ð¾ÑÐ½Ð¾Ð²ÑÐ²Ð°ÑÑÑ Ð½Ð° ÐÐÐ (ÐºÐ¾ÑÑÑÐ¸ÑÐ¸ÐµÐ½ÑÐµ Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°Ð½Ð¸Ñ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð¾Ð²), Ð° ÑÐ°ÐºÐ¶Ðµ ÑÐ°ÑÑÐµÑ ÑÑÐ¾Ð¸Ð¼Ð¾ÑÑÐ¸ Ð½Ð°ÑÐ°Ð»ÑÐ½Ð¾Ð³Ð¾ (ÑÐµÑÐ½Ð¾Ð²Ð¾Ð¹) ÑÑÐ°Ð¿Ð° Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ - ÐÐ°Ð» Ð¿ÑÐ¾Ð¼ÐµÐ¶ÑÑÐ¾ÑÐ½ÑÐ¹, Ñ Ð¿ÑÐ¸Ð¼ÐµÐ½ÐµÐ½Ð¸ÐµÐ¼ ÑÐ½Ð¸Ð²ÐµÑÑÐ°Ð»ÑÐ½Ð¾Ð³Ð¾ Ð¸ ÑÐ¿ÐµÑÐ¸Ð°Ð»ÑÐ½Ð¾Ð³Ð¾ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ñ. ÐÑÐ¾ÑÐ¼Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ñ ÑÐ°ÑÐ¾Ð½Ð½ÑÐµ ÑÐµÐ·ÑÑ Ð² ÐºÐ°ÑÐµÑÑÐ²Ðµ ÑÐµÐ¶ÑÑÐµÐ³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°: Ð¿ÑÐ¸Ð·Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ, Ð´Ð¸ÑÐºÐ¾Ð²ÑÐ¹ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ. ÐÑÐ¾ÑÐ¼Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÑÐµÐ¶ÐµÐ¹ Ð´Ð»Ñ ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð½Ð¾Ð³Ð¾ ÑÐµÐ¶ÑÑÐµÐ³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¾ Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ðµ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ðµ. Ð ÐºÐ°ÑÐµÑÑÐ²Ðµ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð° Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°Ð½ Ð¿Ð½ÐµÐ²Ð¼Ð¾ÑÐ¸Ð»Ð¸Ð½Ð´Ñ. ÐÑÐ¾Ð¸Ð·Ð²ÐµÐ´ÐµÐ½ ÑÐ°ÑÑÐµÑ ÑÐ¸Ð» Ð·Ð°Ð¶Ð¸Ð¼Ð°, ÑÐ°ÑÑÐµÑ Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¼ÐµÑÐ°Ð½Ð¸Ð·Ð¼Ð°. ÐÐ·Ð»Ð¾Ð¶ÐµÐ½Ð¾ ÑÑÑÑÐ¾Ð¹ÑÑÐ²Ð¾ ÑÐ¸Ð»Ð¾Ð²Ð¾Ð³Ð¾ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð° Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ ÑÑÑÑÐ¾Ð¹ÑÑÐ²Ð°.
description: The course project contains 52 pages of typescript, manufacturing process documentation including 3 A3 drawing sheet, operation sheets, process route sheets, control sheets and process layout sheets. The main technological tasks for the part - The intermediate shaft are formulated, the development of a sketch, drawing of the part, taking into account manufacturability, is carried out comparatively and two methods are analyzed, as a result of which the implementation of the blank is carried out. The best methods for obtaining a workpiece were selected, taking into account the calculations performed, based on the MUF (material utilization factor), as well as the calculation of the cost of the initial (rough) manufacturing stage. A mechanical-technological process for manufacturing a part - A intermediate shaft has been designed, using universal and special equipment. A set of technological documentation has been prepared. Shaped cutters were designed as a cutting tool: a prismatic shaped cutter, a disc shaped cutter. A set of drawings for the designed cutting tool has been issued. The clamping device is designed. A pneumatic cylinder is used as a drive of the clamping device. Calculation of the clamping forces, calculation of the clamping mechanism. The device of the power drive of the clamping device is de-scribed.