title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð¦Ð¸Ð»Ð¸Ð½Ð´ÑÂ» Ñ Ð¿ÑÐ¸Ð¼ÐµÐ½ÐµÐ½Ð¸ÐµÐ¼ ÑÐ¸ÑÑÐ¾Ð²ÑÑ ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸Ð¹
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Manufacturing process of the "cylinder" part using digital technologies
Creators: name: ÐÐ¾Ð¶Ð¸ÐºÐ¾Ð², ÐÐ»ÐµÐºÑÐ°Ð½Ð´Ñ
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2024
Subjects: ÑÐ¸Ð»Ð¸Ð½Ð´Ñ
ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð´ÐµÑÐ°Ð»Ñ
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð±Ð°Ð·Ð°
Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ñ
ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ
Ð¼ÐµÑÑÐ¸Ðº
ÑÑÐµÐ·Ð°
Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð¹ Ð¼ÐµÑ Ð°Ð½Ð¸Ð·Ð¼
ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½ÑÐ¹ ÑÐ»ÐµÐ¼ÐµÐ½Ñ
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ°
cylinder
technological process
detail
billet
base
operation
cutting tool
shaped cutter
marking tool
milling cutter
clamping mechanism
installation element
design
development

description: Ð Ð¿ÐµÑÐ²Ð¾Ð¹ Ð³Ð»Ð°Ð²Ðµ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ Ð±ÑÐ» Ð¿ÑÐ¾Ð²ÐµÐ´ÑÐ½ Ð°Ð½Ð°Ð»Ð¸Ð· Ð¸ÑÑÐ¾Ð´Ð½ÑÑ Ð´Ð°Ð½Ð½ÑÑ Ð¸ ÑÐµÑÑÐµÐ¶Ð° Ð´ÐµÑÐ°Ð»Ð¸ Ñ ÑÐµÐ»ÑÑ Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ°. Ð ÑÐ¾Ð´Ðµ Ð°Ð½Ð°Ð»Ð¸Ð·Ð° Ð±ÑÐ»Ð° Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ð° Ð´ÐµÑÐ°Ð»Ñ-Ð¿ÑÐ¾ÑÐ¾ÑÐ¸Ð¿, Ð° ÑÐ°ÐºÐ¶Ðµ Ð²ÑÑÐ²Ð»ÐµÐ½Ñ Ð¸Ð·Ð¼ÐµÐ½ÐµÐ½Ð¸Ñ Ð² ÑÑÑÑÐºÑÑÑÐµ ÑÐ¸Ð¿Ð¾Ð²Ð¾Ð³Ð¾ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¿Ð¾ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´Ð°Ð½Ð½Ð¾Ð¹ Ð´ÐµÑÐ°Ð»Ð¸. ÐÐ°ÑÐµÐ¼ Ð±ÑÐ»Ð° Ð²ÑÐ±ÑÐ°Ð½Ð° Ð¸ÑÑÐ¾Ð´Ð½Ð°Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ° Ð¸ Ð¼ÐµÑÐ¾Ð´ ÐµÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ. ÐÐ¾ÑÐ»Ðµ ÑÑÐ¾Ð³Ð¾ Ð±ÑÐ»Ð¸ Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ ÑÑÐ°Ð´Ð¸Ð¸ Ð¸ ÑÑÐ°Ð¿Ñ Ð¼Ð°ÑÑÑÑÑÐ° Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð´ÐµÑÐ°Ð»Ð¸, Ð²ÑÐ±ÑÐ°Ð½Ñ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑÑ Ð±Ð°Ð·, ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ñ ÑÑÑÑÐºÑÑÑÑ Ð¼Ð°ÑÑÑÑÑÐ¾Ð² Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð½Ð°Ð¸Ð±Ð¾Ð»ÐµÐµ ÑÐ¾ÑÐ½ÑÑ ÑÐ°Ð·Ð¼ÐµÑÐ¾Ð² Ð¸ ÑÐ¾Ð·Ð´Ð°Ð½Ñ ÐºÐ°ÑÑÑ Ð¼Ð°ÑÑÑÑÑÐ½Ð¾Ð³Ð¾ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ°. ÐÐ¾ Ð²ÑÐ¾ÑÐ¾Ð¹ Ð³Ð»Ð°Ð²Ðµ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ Ð²ÑÐ¿Ð¾Ð»Ð½ÐµÐ½ ÑÐ°ÑÑÐµÑ ÑÐµÐ¶ÑÑÐ¸Ñ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ¾Ð²: ÑÐ°ÑÐ¾Ð½Ð½Ð¾Ð³Ð¾ ÑÐµÐ·ÑÐ°, ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑÐ° Ð¼ÐµÑÑÐ¸ÐºÐ¾Ð² Ð¸ ÑÐµÑÐ²ÑÑÐ½Ð¾Ð¹ ÑÑÐµÐ·Ñ. Ð ÑÑÐµÑÑÐµÐ¹ Ð³Ð»Ð°Ð²Ðµ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ñ Ð¾ÑÐ´ÐµÐ»ÑÐ½ÑÐµ ÑÐ»ÐµÐ¼ÐµÐ½ÑÑ ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½Ð¾ - Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ Ð´Ð»Ñ Ð²ÐµÑÑÐ¸ÐºÐ°Ð»ÑÐ½Ð¾ ÑÑÐµÐ·ÐµÑÐ½Ð¾Ð¹ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¸. Ð ÑÐ¾Ð´Ðµ ÑÐ°Ð±Ð¾ÑÑ Ð¿ÑÐ¾Ð¸Ð·Ð²ÐµÐ´ÐµÐ½ ÑÐ°ÑÑÑÑ ÑÐµÐ¶Ð¸Ð¼Ð¾Ð² ÑÐµÐ·Ð°Ð½Ð¸Ñ, ÑÐ¸Ð» ÑÐµÐ·Ð°Ð½Ð¸Ñ, ÑÐ¸Ð» Ð·Ð°Ð¶Ð¸Ð¼Ð°, ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ Ð³Ð°Ð±Ð°ÑÐ¸ÑÑ Ð¿Ð½ÐµÐ²Ð¼Ð¾ÑÐ¸Ð»Ð¸Ð½Ð´ÑÐ°. Ð¡Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½ ÑÑÐµÑÐºÑÐ»Ð°ÑÐºÐ¾Ð²ÑÐ¹ ÑÑÑÐ°Ð¶Ð½ÑÐ¹ Ð¿Ð°ÑÑÐ¾Ð½.
description: In the first chapter of the final qualifying work, an analysis of the initial data and the part drawing was carried out with the aim of designing a technological process. During the analysis, a prototype part was identified, as well as changes in the structure of the standard technological process for manufacturing this part were revealed. Then, the initial workpiece and its manufacturing method were chosen. After that, the stages and steps of the part processing route were determined, sets of bases were selected, structures of routes for manufacturing the most accurate dimensions were developed, and maps of the routing technological process were created. In the second chapter of the final qualification work, the cutting tools were calculated: a shaped cutter, a set of taps, and a hobbing cutter. The third chapter of the final qualifying work is devoted to designing individual elements of a mounting and clamping device for vertical milling operations. In the course of the work, the following tasks were performed: calculation of cutting conditions; determination of cutting forces; estimation of clamping forces; calculation of pneumatic cylinder dimensions. A three-jaw lever chuck was designed.