title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÑÐ»Ð¸ÑÐµÐ²Ð¾Ð¹Â»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: The technological process of manufacturing the part "Slotted shaft"
Creators: name: ÐÑÐ±Ð½Ð¾Ð², ÐÐ»ÐµÐºÑÐ°Ð½Ð´Ñ
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2023
Subjects: Ð²Ð°Ð» ÑÐ»Ð¸ÑÐµÐ²Ð¾Ð¹
ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÑ
ÑÐµÑÐ¸Ð¹Ð½Ð¾Ðµ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð¾
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ Ð´Ð¸ÑÐºÐ¾Ð²ÑÐ¹ ÑÐµÐ·ÐµÑ
Ð¼Ð°ÑÑÑÑÑ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸
Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ
ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ Ð±Ð°Ð·
Ð½Ð¾ÑÐ¼Ñ Ð²ÑÐµÐ¼ÐµÐ½Ð¸
ÑÑÐ°Ð¼Ð¿Ð¾Ð²ÐºÐ°
ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½Ð¾Ðµ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ðµ ÑÑÐµÐ·ÐµÑÐ½Ð¾ - ÑÐµÐ½ÑÑÐ¾Ð²Ð°Ð»ÑÐ½Ð¾Ðµ
spline shaft
manufacturability
serial production
workpiece
shaped disc cutter
machining route
tools
cutting modes
a set of bases
time norms
stamping
milling and central mounting device

description: ÐÑÐ½Ð¾Ð²Ð½Ð¾Ð¹ Ð°Ð½Ð°Ð»Ð¸Ð· ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÐ¸ Ð´ÐµÑÐ°Ð»Ð¸ Â«Ð¨Ð»Ð¸ÑÐµÐ²Ð¾Ð¹ ÐÐ°Ð»Â», Ð° ÑÐ°ÐºÐ¶Ðµ ÑÐ¾ÑÐ¼ÑÐ»Ð¸ÑÐ¾Ð²ÐºÐ° Ð¾ÑÐ½Ð¾Ð²Ð½ÑÐµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ñ Ð·Ð°Ð´Ð°Ñ Ð¿ÑÐµÐ´ÑÑÐ°Ð²Ð»ÐµÐ½Ñ Ð² 1-Ð¹ ÑÐ°ÑÑÐ¸ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ. ÐÐ¾ÑÐ»Ðµ ÑÐ°ÑÑÐµÑÐ° Ð¸ Ð¿Ð¾Ð´Ð±Ð¾ÑÐ° ÐºÐ»Ð°ÑÑÐ° Ð´ÐµÑÐ°Ð»Ð¸, Ð² ÐºÐ°ÑÐµÑÑÐ²Ðµ Ð¿ÑÐ¾ÑÐ¾ÑÐ¸Ð¿Ð° Ð´Ð»Ñ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð±ÑÐ» Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°Ð½ ÑÐµÑ. Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Â«ÐÐ°Ð» ÑÐ¾ ÑÐ»Ð¸ÑÐµÐ²ÑÐ¼Ð¸ Ð¿Ð°Ð·Ð°Ð¼Ð¸Â». Ð ÑÐ°Ð±Ð¾ÑÐµ Ð¿Ð¾ÐºÐ°Ð·Ð°Ð½ Ð²ÑÐ±Ð¾Ñ Ð¼ÐµÑÐ¾Ð´Ð° Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸, Ð¸ Ð±ÑÐ»Ð¸ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ Ð¾ÑÐ½Ð¾Ð²Ð½ÑÐµ Ð´Ð°Ð½Ð½ÑÐµ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸. ÐÐ° Ð¾Ð¿ÐµÑÐ°ÑÐ¸ÑÑ ÑÐµÑ. Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°Ð½ Ð²ÑÐ±Ð¾Ñ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ñ Ð±Ð°Ð·. ÐÐ»Ñ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹ Ð¸ Ð¿ÐµÑÐµÑÐ¾Ð´Ð¾Ð² Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°Ð½Ñ ÑÑÐµÐ´ÑÑÐ²Ð° Ð¾ÑÐ½Ð°ÑÐµÐ½Ð¸Ñ, ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ðµ, Ð° ÑÐ°ÐºÐ¶Ðµ ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸ Ð¼ÐµÑÐ¸ÑÐµÐ»ÑÐ½ÑÐ¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ. ÐÐ°Ð·Ð½Ð°ÑÐµÐ½Ñ Ð¸ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ Ð¸ Ð½Ð¾ÑÐ¼Ñ Ð²ÑÐµÐ¼ÐµÐ½Ð¸, Ð° ÑÐ°ÐºÐ¶Ðµ Ð²ÑÐ±ÑÐ°Ð½ ÑÐ¿Ð¾ÑÐ¾Ð± Ð½Ð°ÑÑÑÐ¾Ð¹ÐºÐ¸ Ð½Ð° ÑÑÐµÐ±ÑÐµÐ¼ÑÐ¹ ÑÐ°Ð·Ð¼ÐµÑ Ð¸ Ð²ÑÑÑÐ¸ÑÐ°Ð½ ÑÐ°Ð·Ð¼ÐµÑ Ð´Ð»Ñ Ð½Ð°Ð»Ð°Ð´ÐºÐ¸. ÐÐ¾ ÑÑÐ¸Ð¼ Ð´Ð°Ð½Ð½ÑÐ¼ Ð±ÑÐ» ÑÐ¾Ð·Ð´Ð°Ð½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸. Ð Ð°ÑÑÐµÑ ÑÐ°ÑÐ°ÐºÑÐµÑÐ¸ÑÑÐ¸Ðº ÑÐµÐ·ÑÐ°, Ð¸ÑÐ¿Ð¾Ð»ÑÐ·ÑÐµÐ¼ÑÑ Ð´Ð»Ñ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð½ÐµÑÑÐ°Ð½Ð´Ð°ÑÑÐ½Ð¾Ð¹ ÑÑÐ°ÐµÐºÑÐ¾ÑÐ¸Ð¸ Ð¿ÑÐ¾ÑÐ¸Ð»Ñ, ÑÐ´ÐµÐ»Ð°Ð½ Ð²Ð¾ 2-Ð¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ. Ð 3-Ð¹ ÑÐ°ÑÑÐ¸ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÐµ Ð±ÑÐ»Ð¾ ÑÐ´ÐµÐ»Ð°Ð½Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ°Ñ Ð¾ÑÐ½Ð°ÑÑÐºÐ° Ð´Ð»Ñ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¸ ÑÑÐµÐ·ÐµÑÐ½Ð¾-ÑÐµÐ½ÑÑÐ¾Ð²Ð°Ð»ÑÐ½Ð¾Ð¹ Â«Ð¨Ð»Ð¸ÑÐµÐ²ÑÐ¹ Ð²Ð°Ð»Â»: ÐÑÐ±ÑÐ°Ð½Ð¾ Ð½Ð°Ð¿ÑÐ°Ð²Ð»ÐµÐ½Ð¸Ðµ Ð·Ð°ÐºÑÐµÐ¿Ð»ÐµÐ½Ð¸Ñ, ÑÐ¾ÑÐºÐ¸ Ð¿ÑÐ¸Ð»Ð¾Ð¶ÐµÐ½Ð¸Ñ ÑÐ¸Ð»Ñ Ð¸ ÐµÐµ ÑÐ°ÑÑÐµÑ, Ð²ÑÑÐ²Ð»ÐµÐ½Ñ Ð¼Ð°ÐºÑÐ¸Ð¼Ð°Ð»ÑÐ½ÑÐµ ÑÐ¸ÑÑÑ Ð½Ð°Ð³ÑÑÐ·Ð¾Ðº, Ð´ÐµÐ¹ÑÑÐ²ÑÑÑÐ¸Ñ Ð½Ð° Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ðµ Ð² Ð¿ÑÐ¾ÑÐµÑÑÐµ ÑÐµÐ·Ð°Ð½Ð¸Ñ, Ð¾ÑÑÑÐµÑÑÐ²Ð»ÐµÐ½ ÑÐ°ÑÑÐµÑ Ð½Ð° ÑÐ¾ÑÐ½Ð¾ÑÑÑ, ÑÐ´ÐµÐ»Ð°Ð½ ÑÐ°ÑÑÑÑ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ Ñ Ð¿Ð½ÐµÐ²Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ¸Ð¼ Ð¿ÑÐ¸Ð²Ð¾Ð´Ð¾Ð¼, ÑÐ´ÐµÐ»Ð°Ð½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð½Ð° Ð½ÐµÑÑÐ°Ð½Ð´Ð°ÑÑÐ½Ð¾Ðµ Ð¾ÑÐ½Ð°ÑÐµÐ½Ð¸Ðµ.
description: The main analysis of the manufacturability of the "Spline Shaft" part, as well as the formulation of the main technological tasks are presented in the 1st part of the SCDR. After calculating and selecting the class of the part, the technical manufacturing process "Shaft with spline grooves" was used as a prototype for the technological process. The paper shows the choice of the method of obtaining a blank, and the basic data of the workpiece were calculated. In the operations of the technical process, the choice of a set of technological bases is used. Equipment, technological equipment, as well as cutting and measuring tools were used for operations and transitions. Cutting modes and time norms are assigned and calculated, as well as the method of adjustment to the required size is selected and the size for adjustment is calculated. According to these data, a set of technological documentation was created. The calculation of the characteristics of the cutter used to process the non-standard trajectory of the profile is made in the 2nd part of the work. In the 3rd part of the VKRB, technological equipment was made for the operation of the milling-centered "Spline shaft": The direction of fixing, the points of application of force and its calculation were chosen, the maximum figures of the loads acting on the device during cutting were identified, the calculation of accuracy was carried out, the calculation of the device with a pneumatic drive was made, a set of documentation for non-standard equipment was made.