title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÐºÐ¾ÑÐ¾Ð±ÐºÐ¸ ÑÐºÐ¾ÑÐ¾ÑÑÐµÐ¹Â»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Development of the technological process for manufacturing the Gearbox Shaft
Creators: name: ÐÐ¾Ð»ÐºÐ¾Ð², ÐÐ³Ð¾ÑÑ
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2025
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð·Ð°Ð³oÑÐ¾Ð²ÐºÐ°
Ð´ÐµÑÐ°Ð»Ñ
Ð±Ð°Ð·Ð°
ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ°
ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
ÑÐ°ÑÑÐµÑ
ÑÑÐ°Ð½Ð¾Ðº
Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ðµ
technological process
blank
part
base
development
form tool
design
calculation
machine tool
instrument
fixture

description: ÐÐµÑÐ²Ð°Ñ Ð³Ð»Ð°Ð²Ð° Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ Ð¿Ð¾ÑÐ²ÑÑÐµÐ½Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð» ÐºÐ¾ÑÐ¾Ð±ÐºÐ¸ ÑÐºÐ¾ÑÐ¾ÑÑÐµÐ¹Â» Ð½Ð° Ð¼ÐµÑÐ°Ð»Ð»Ð¾ÑÐµÐ¶ÑÑÐ¸Ñ ÑÑÐ°Ð½ÐºÐ°Ñ Ð² ÑÐ°Ð¼ÐºÐ°Ñ ÑÑÐµÐ´Ð½ÐµÑÐµÑÐ¸Ð¹Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°. Ð Ð°ÑÑÐ¼Ð¾ÑÑÐµÐ½Ñ Ð²Ð¾Ð·Ð¼Ð¾Ð¶Ð½ÑÐµ Ð²Ð°ÑÐ¸Ð°Ð½ÑÑ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²Ð¾Ðº, ÑÑÐµÐ´Ð¸ ÐºÐ¾ÑÐ¾ÑÑÑ Ð±ÑÐ»Ð¸ Ð¿Ð¾ÐºÐ¾Ð²ÐºÐ° Ð¸ Ð¿ÑÐ¾ÐºÐ°Ñ, Ð¸ ÑÐ´ÐµÐ»Ð°Ð»Ð¸ Ð²ÑÐ±Ð¾Ñ Ð² Ð¿Ð¾Ð»ÑÐ·Ñ Ð½Ð°Ð¸Ð±Ð¾Ð»ÐµÐµ ÑÐ°ÑÐ¸Ð¾Ð½Ð°Ð»ÑÐ½Ð¾Ð³Ð¾ Ð²Ð°ÑÐ¸Ð°Ð½ÑÐ° Ñ ÑÐ¾ÑÐºÐ¸ Ð·ÑÐµÐ½Ð¸Ñ ÑÐ°ÑÑÐ¾Ð´Ð¾Ð² Ð¸ ÑÐ½Ð¸Ð¶ÐµÐ½Ð¸Ñ ÑÐµÐ±ÐµÑÑÐ¾Ð¸Ð¼Ð¾ÑÑÐ¸. ÐÑÐ¾Ð²ÐµÐ»Ð¸ Ð°Ð½Ð°Ð»Ð¸Ð· ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¼Ð°ÑÑÑÑÑÐ° Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ Ð´ÐµÑÐ°Ð»Ð¸, ÑÐ°ÑÑÐ¼Ð¾ÑÑÐµÐ»Ð¸ Ð¿Ð¾ÑÐ»ÐµÐ´Ð¾Ð²Ð°ÑÐµÐ»ÑÐ½Ð¾ÑÑÑ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹, Ð²ÑÐ±Ð¾Ñ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ñ Ð±Ð°Ð· Ð¸ Ð¼ÐµÑÐ¾Ð´Ð¾Ð² Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸. Ð Ð°ÑÑÐ¼Ð¾ÑÑÐµÐ»Ð¸ Ð²Ð¾Ð¿ÑÐ¾ÑÑ ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ ÐºÐ°ÑÐµÑÑÐ²Ð° Ð´ÐµÑÐ°Ð»Ð¸. ÐÑÐ¾Ð²ÐµÐ´ÑÐ½ Ð°Ð½Ð°Ð»Ð¸Ð· Ð²Ð¾Ð·Ð¼Ð¾Ð¶Ð½ÑÑ Ð¿Ð¾Ð³ÑÐµÑÐ½Ð¾ÑÑÐµÐ¹ Ð² Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐµ Ð¸ ÑÐ¿Ð¾ÑÐ¾Ð±Ð¾Ð² Ð¸Ñ Ð¼Ð¸Ð½Ð¸Ð¼Ð¸Ð·Ð°ÑÐ¸Ð¸. ÐÐ¾ Ð²ÑÐ¾ÑÐ¾Ð¹ ÑÐ°ÑÑÐ¸ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð»Ð¸ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ Ð´Ð¸ÑÐºÐ¾Ð²ÑÐ¹ ÑÐµÐ·ÐµÑ, Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ñ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐµ ÑÐ°ÑÑÑÑÑ Ð´Ð»Ñ Ð´Ð¾ÑÑÐ¸Ð¶ÐµÐ½Ð¸Ñ Ð¼Ð°ÐºÑÐ¸Ð¼Ð°Ð»ÑÐ½Ð¾Ð¹ ÑÐ¾ÑÐ½Ð¾ÑÑÐ¸ ÑÑÐµÐ±ÑÐµÐ¼ÑÑ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÐ¾Ð². Ð ÑÑÐµÑÑÐµÐ¹ ÑÐ°ÑÑÐ¸ Ð±ÑÐ»Ð¾ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ð¾ ÑÑÐµÐ·ÐµÑÐ½Ð¾-ÑÐµÐ½ÑÑÐ¾Ð²Ð°Ð»ÑÐ½Ð¾Ðµ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ðµ Ð´Ð»Ñ ÑÑÐ°Ð½ÐºÐ° Ñ Ð§ÐÐ£. ÐÑÐ»Ð¸ Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ñ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐµ ÑÐ°ÑÑÑÑÑ Ñ ÑÐµÐ»ÑÑ Ð¿Ð¾Ð²ÑÑÐµÐ½Ð¸Ñ ÑÑÑÐµÐºÑÐ¸Ð²Ð½Ð¾ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ.
description: The first chapter of the final qualification work is dedicated to the development of the technological process for manufacturing the "Gearbox Shaft" part on metal-cutting machines within medium-scale production. Possible blank options were considered, including forging and rolled stock, with the most rational choice made in terms of cost efficiency and production cost reduction. An analysis of the technological processing route of the part was conducted, examining the sequence of operations, the selection of technological bases, and processing methods. Quality control issues of the part were also considered. Additionally, an analysis of possible machining errors and methods for their minimization was carried out. In the second part of the thesis, a profile disk cutter was designed, and the necessary calculations were performed to achieve maximum accuracy of the required parameters. In the third part, a milling and centering fixture for a CNC machine was developed. The necessary calculations were conducted to improve the efficiency of the fixture.