title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð»-ÑÐµÑÑÐµÑÐ½ÑÂ»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Technological process of manufacturing the "Gear Shaft" part
Creators: name: ÐÑÑÐºÐ¸Ð½, ÐÐ¼Ð¸ÑÑÐ¸Ð¹
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2020
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
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Ð´ÐµÑÐ°Ð»Ñ
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸Ñ
ÑÐµÐ¶ÑÑÐ¸Ð¹
Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ
ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ Ð¼ÐµÑÑÐ¸ÐºÐ¾Ð²
ÑÐµÑÐ²ÑÑÐ½Ð°Ñ ÑÑÐµÐ·Ð°
Ð°Ð²ÑÐ¾Ð¼Ð°ÑÐ¸Ð·Ð°ÑÐ¸Ñ
Ð·Ð°Ð³ÑÑÐ·Ð¾ÑÐ½Ð¾Ðµ ÑÑÑÑÐ¾Ð¹ÑÑÐ²Ð¾
ÑÐ¸ÐºÐ»Ð¾Ð»Ð³ÑÐ°Ð¼Ð¼Ð°
manufacturing
process
engineering
gear shaft
part
workpiece
technology
cutting tool
shaped cutter
set of
taps
hob
automation
loading device
cyclogram

description: ÐÐµÑÐ²ÑÐ¹ ÑÐ°Ð·Ð´ÐµÐ»Ð²Ñ Ð²ÑÐ¿ÑÑÐºÐ½Ð¾Ð¹ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð¾Ð¹ ÑÐ°Ð±Ð¾ÑÑ Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ° ÑÐ¾Ð´ÐµÑÐ¶Ð¸Ñ Ð¿Ð¾ÑÑÐ°Ð¿Ð½ÑÑ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ°Ð»-ÑÐµÑÑÐµÑÐ½ÑÂ» Ð² ÑÑÐ»Ð¾Ð²Ð¸ÑÑ ÑÑÐµÐ´Ð½ÐµÑÐµÑÐ¸Ð¹Ð½Ð¾Ð³Ð¾ ÑÐ¸Ð¿Ð° Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð° Ð¸ Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ð¸Ñ Ð²ÑÐµÑ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÑ Ð´Ð°Ð½Ð½ÑÑ Ð´Ð»Ñ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ¸ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸. ÐÐ»Ñ ÑÑÐ¾Ð³Ð¾ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´Ð¸ÑÑÑ Ð°Ð½Ð°Ð»Ð¸Ð· ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÐ¸ Ð´ÐµÑÐ°Ð»Ð¸, Ð²ÑÐ±Ð¸ÑÐ°ÐµÑÑÑ ÑÐ¸Ð¿Ð¾Ð²Ð¾Ð¹ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸ Ð¼ÐµÑÐ¾Ð´ ÑÐ¾ÑÐ¼Ð¾Ð¾Ð±ÑÐ°Ð·Ð¾Ð²Ð°Ð½Ð¸Ñ Ð¸ÑÑÐ¾Ð´Ð½Ð¾Ð¹ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸, Ð¾Ð±Ð¾ÑÐ½Ð¾Ð²Ð°Ð½ Ð²ÑÐ±Ð¾Ñ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ñ, ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½Ð¾-Ð·Ð°Ð¶Ð¸Ð¼Ð½ÑÑ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ð¹, Ð° ÑÐ°ÐºÐ¶Ðµ ÑÐµÐ¶ÑÑÐµÐ³Ð¾ Ð¸ Ð²ÑÐ¿Ð¾Ð¼Ð¾Ð³Ð°ÑÐµÐ»ÑÐ½Ð¾Ð³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ°. ÐÑÐ¾ÑÐ°Ñ ÑÐ°ÑÑÑ Ð¾Ð¿Ð¸ÑÑÐ²Ð°ÐµÑ Ð¿Ð¾ÑÑÐ´Ð¾Ðº Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ ÑÐ¿ÐµÑÐ¸Ð°Ð»Ð¸Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ð½ÑÑ ÑÐµÐ¶ÑÑÐ¸Ñ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ¾Ð²: ÑÐ°ÑÐ¾Ð½Ð½Ð¾Ð³Ð¾ ÑÐµÐ·ÑÐ°, ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑÐ° Ð¼ÐµÑÑÐ¸ÐºÐ¾Ð² Ð´Ð»Ñ Ð½Ð°ÑÐµÐ·Ð°Ð½Ð¸Ñ Ð¼ÐµÑÑÐ¸ÑÐµÑÐºÐ¾Ð¹ ÑÐµÐ·ÑÐ±Ñ Ð¸ ÑÐµÑÐ²ÑÑÐ½Ð¾Ð¹ ÑÑÐµÐ·Ñ Ð´Ð»Ñ Ð½Ð°ÑÐµÐ·Ð°Ð½Ð¸Ñ ÑÐ¸Ð»Ð¸Ð½Ð´ÑÐ¸ÑÐµÑÐºÐ¸Ñ Ð·ÑÐ±ÑÐ°ÑÑÑ ÐºÐ¾Ð»ÐµÑ. ÐÐ»Ñ ÐºÐ°Ð¶Ð´Ð¾Ð³Ð¾ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ° Ð¿Ð¾Ð´Ð±Ð¸ÑÐ°ÑÑÑÑ Ð¸Ð½Ð´Ð¸Ð²Ð¸Ð´ÑÐ°Ð»ÑÐ½ÑÐµ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ, ÑÑÐ¸ÑÑÐ²Ð°ÑÑÐ¸Ðµ Ð¾ÑÐ¾Ð±ÐµÐ½Ð½Ð¾ÑÑÐ¸ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸. Ð ÑÑÐµÑÑÐµÐ¹ ÑÐ°ÑÑÐ¸ ÑÐµÑÐ°ÐµÑÑÑ Ð·Ð°Ð´Ð°ÑÐ° Ð°Ð²ÑÐ¾Ð¼Ð°ÑÐ¸Ð·Ð°ÑÐ¸Ð¸ Ð²ÑÐ¿Ð¾Ð¼Ð¾Ð³Ð°ÑÐµÐ»ÑÐ½Ð¾Ð³Ð¾ Ð¿ÐµÑÐµÑÐ¾Ð´Ð° ÑÐ¾ÐºÐ°ÑÐ½Ð¾Ð¹ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¸ Ñ ÑÐµÐ»ÑÑ Ð¿Ð¾Ð²ÑÑÐµÐ½Ð¸Ñ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´Ð¸ÑÐµÐ»ÑÐ½Ð¾ÑÑÐ¸ Ð² ÑÑÐ»Ð¾Ð²Ð¸ÑÑ Ð¼Ð°ÑÑÐ¾Ð²Ð¾Ð³Ð¾ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°. ÐÐ»Ñ ÑÑÐ¸Ñ ÑÐµÐ»ÐµÐ¹ Ð½Ð° Ð¾ÑÐ½Ð¾Ð²Ðµ Ð°Ð½Ð°Ð»Ð¸Ð·Ð° ÑÐ°Ð·Ð»Ð¸ÑÐ½ÑÑ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¸Ð¹ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´Ð¸ÑÑÑ Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ Ð±ÑÐ½ÐºÐµÑÐ½Ð¾Ð³Ð¾ Ð·Ð°Ð³ÑÑÐ·Ð¾ÑÐ½Ð¾Ð³Ð¾ ÑÑÑÑÐ¾Ð¹ÑÑÐ²Ð°.
description: The first section of the final qualifying work of bachelor contains stepwise engineering of the technological manufacturing process of the "Gear shaft" detail in the conditions of medium batch type of production and process of receiving all necessary data for designing of the production documentation set.An analysis of the manufacturability of the part is performed, a typical technological process and the method of forming the initial workpiece are selected, the choice of equipment, installation and clamping devices, as well as cutting and auxiliary tools is justified.The second part describes engineering of cutting tools: a shaped cutter, a set of taps for metric threading and a hob for gear cutting.Individual parameters are selected for each tool. Theyconsider the processing features.The third part solves the problem of automation of accessory motion of turning operation in order to increase productivity in mass production.For these purposes, a bunker loading device is designed andbased on the analysis of various designs.