title: Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸Ð¸ ÑÐ±Ð¾ÑÐºÐ¸, ÑÐ²Ð°ÑÐºÐ¸ Ð¸ ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ ÑÑÑÐ±Ð¾Ð¿ÑÐ¾Ð²Ð¾Ð´Ð° Ð°Ð²Ð°ÑÐ¸Ð¹Ð½Ð¾Ð³Ð¾ ÑÐ±ÑÐ¾ÑÐ°
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Development of assembly technology, welding and control of the emergency discharge pipeline
Creators: name: ÐÐ´Ð¾Ð²Ð¸ÑÑÐ½, ÐÐ¸ÐºÐ¸ÑÐ°
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2021
Subjects: ÑÑÑÐ±Ð¾Ð¿ÑÐ¾Ð²Ð¾Ð´
Ð°Ð»ÑÐ¼Ð¸Ð½Ð¸ÐµÐ²ÑÐ¹ ÑÐ¿Ð»Ð°Ð²
Ð¼ÐµÑ Ð°Ð½Ð¸Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ð½Ð°Ñ ÑÐ²Ð°ÑÐºÐ°
ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ ÐºÐ°ÑÐµÑÑÐ²Ð°
pipe
aluminum alloy
mechanized welding
quality control

description: Ð ÑÐ°Ð±Ð¾ÑÐµ ÑÐ°ÑÑÐ¼Ð°ÑÑÐ¸Ð²Ð°ÐµÑÑÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ ÑÑÑÐ±Ð¾Ð¿ÑÐ¾Ð²Ð¾Ð´Ð° Ð°Ð²Ð°ÑÐ¸Ð¹Ð½Ð¾Ð³Ð¾ ÑÐ±ÑÐ¾ÑÐ°, ÐºÐ¾ÑÐ¾ÑÑÐ¹ ÑÐ»ÑÐ¶Ð¸Ñ Ð´Ð»Ñ Ð¿Ð¾Ð»Ð½Ð¾Ð³Ð¾ ÑÐ»Ð¸Ð²Ð° Ð½ÐµÑÑÐµÐ¿ÑÐ¾Ð´ÑÐºÑÐ¾Ð² Ð¸Ð· Ð¿Ð¾Ð»ÑÐ¿ÑÐ¸ÑÐµÐ¿Ð°-ÑÐ¸ÑÑÐµÑÐ½Ñ. ÐÐ°Ð´Ð°ÑÐ¸, ÑÐµÑÐ°ÐµÐ¼ÑÐµ Ð² ÑÐ°Ð±Ð¾ÑÐµ: â Ð°Ð½Ð°Ð»Ð¸Ð· Ð¾ÑÐ½Ð¾Ð²Ð½ÑÑ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð¾Ð², Ð¸Ñ Ð¼ÐµÑÐ°Ð½Ð¸ÑÐµÑÐºÐ¸Ñ Ð¸ ÑÐ»ÑÐ¶ÐµÐ±Ð½ÑÑ ÑÐ²Ð¾Ð¹ÑÑÐ², ÑÐ²Ð°ÑÐ¸Ð²Ð°ÐµÐ¼Ð¾ÑÑÐ¸, Ð¸Ð· ÐºÐ¾ÑÐ¾ÑÑÑ Ð¿ÑÐµÐ´Ð¿Ð¾Ð»Ð°Ð³Ð°ÐµÑÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ðµ ÑÑÑÐ±Ð¾Ð¿ÑÐ¾Ð²Ð¾Ð´Ð°; â Ð²ÑÐ±Ð¾Ñ ÑÐ¿Ð¾ÑÐ¾Ð±Ð° ÑÐ²Ð°ÑÐºÐ¸, ÐµÐ³Ð¾ Ð¾Ð±Ð¾ÑÐ½Ð¾Ð²Ð°Ð½Ð¸Ðµ, Ñ ÑÑÐµÑÐ¾Ð¼ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¸Ð¸ Ð´ÐµÑÐ°Ð»Ð¸, Ð¼Ð°ÑÐºÐ¸ Ð¾ÑÐ½Ð¾Ð²Ð½Ð¾Ð³Ð¾ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð° Ð¸ ÑÐµÑÐ¸Ð¹Ð½Ð¾ÑÑÐ¸ ÐµÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ; â Ð²ÑÐ±Ð¾Ñ ÑÐ²Ð°ÑÐ¾ÑÐ½ÑÑ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð¾Ð² Ð¸ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ñ; â Ð²ÑÐ±Ð¾Ñ Ð¾ÑÐ½Ð°ÑÑÐºÐ¸ Ð´Ð»Ñ ÑÐ¸ÐºÑÐ°ÑÐ¸Ð¸ Ð´ÐµÑÐ°Ð»Ð¸ Ð² Ð¿ÑÐ¾ÑÐµÑÑÐµ ÑÐ²Ð°ÑÐºÐ¸; â Ð°Ð½Ð°Ð»Ð¸Ð· Ð½Ð¾ÑÐ¼Ð°ÑÐ¸Ð²Ð½Ð¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸Ð¸ Ð¿Ð¾ Ð¸ÑÐ¿Ð¾Ð»ÑÐ·ÑÐµÐ¼ÑÐ¼ Ð²Ð¸Ð´Ð°Ð¼ Ð¸ Ð½Ð¾ÑÐ¼Ð°Ð¼ Ð¾ÑÐµÐ½ÐºÐ¸ ÐºÐ°ÑÐµÑÑÐ²Ð°; â ÑÐ°ÑÑÐµÑ ÑÐµÐ±ÐµÑÑÐ¾Ð¸Ð¼Ð¾ÑÑÐ¸ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ ÑÑÑÐ±Ð¾Ð¿ÑÐ¾Ð²Ð¾Ð´Ð°; â Ð°Ð½Ð°Ð»Ð¸Ð· ÑÐµÑÐ½Ð¸ÐºÐ¸ Ð±ÐµÐ·Ð¾Ð¿Ð°ÑÐ½Ð¾ÑÑÐ¸ Ð½Ð° ÑÐ²Ð°ÑÐ¾ÑÐ½Ð¾Ð¼ ÑÑÐ°ÑÑÐºÐµ. Ð ÐºÐ°ÑÐµÑÑÐ²Ðµ Ð¾ÑÐ½Ð¾Ð²Ð½Ð¾Ð³Ð¾ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð° Ð¿ÑÐµÐ´Ð»Ð°Ð³Ð°ÐµÑÑÑ Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°ÑÑ Ð°Ð»ÑÐ¼Ð¸Ð½Ð¸ÐµÐ²ÑÐ¹ ÑÐ¿Ð»Ð°Ð² Ð¼Ð°ÑÐºÐ¸ ÐÐÐ³3. ÐÑÐ½Ð¾Ð²Ð½Ð¾Ð¹ ÑÐ¿Ð¾ÑÐ¾Ð± ÑÐ²Ð°ÑÐºÐ¸ â Ð¼ÐµÑÐ°Ð½Ð¸Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ð½Ð°Ñ ÑÐ²Ð°ÑÐºÐ° Ð¿Ð»Ð°Ð²ÑÑÐ¸Ð¼ÑÑ ÑÐ»ÐµÐºÑÑÐ¾Ð´Ð¾Ð¼ Ð² ÑÑÐµÐ´Ðµ Ð°ÑÐ³Ð¾Ð½Ð°. ÐÑÐ¿Ð¾Ð»ÑÐ·ÑÐµÐ¼Ð¾Ðµ ÑÐ²Ð°ÑÐ¾ÑÐ½Ð¾Ðµ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ðµ: ÑÐ²Ð°ÑÐ¾ÑÐ½ÑÐ¹ Ð¿Ð¾Ð»ÑÐ°Ð²ÑÐ¾Ð¼Ð°Ñ Â«ÐÐÐ â 2510Â» Ñ Ð¸ÑÑÐ¾ÑÐ½Ð¸ÐºÐ¾Ð¼ Ð¿Ð¸ÑÐ°Ð½Ð¸Ñ Â«ÐÐÐ£ â 302Â». Ð ÑÐ°Ð±Ð¾ÑÐµ Ð±ÑÐ» Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½ Ð°Ð½Ð°Ð»Ð¸Ð· Ð²Ð°ÑÐ¸Ð°Ð½ÑÐ¾Ð² Ð·Ð°Ð³Ð¾ÑÐ¾Ð²Ð¸ÑÐµÐ»ÑÐ½ÑÑ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹, Ð² ÑÐ¾Ð´Ðµ ÐºÐ¾ÑÐ¾ÑÐ¾Ð³Ð¾ Ð¿Ð¾Ð´Ð¾Ð±ÑÐ°Ð½Ñ Ð½Ð°Ð¸Ð±Ð¾Ð»ÐµÐµ Ð¿ÑÐ¾Ð³ÑÐµÑÑÐ¸Ð²Ð½ÑÐµ Ð¸ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´Ð¸ÑÐµÐ»ÑÐ½ÑÐµ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²Ð¸ÑÐµÐ»ÑÐ½ÑÐµ Ð¼ÐµÑÐ¾Ð´Ñ Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»ÐµÐ¹. ÐÐ»Ñ ÑÐ±Ð¾ÑÐºÐ¸ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¸Ð¸ Ð±ÑÐ» Ð¸ÑÐ¿Ð¾Ð»ÑÐ·Ð¾Ð²Ð°Ð½ ÑÐ±Ð¾ÑÐ¾ÑÐ½Ð¾-ÑÐ²Ð°ÑÐ¾ÑÐ½ÑÐ¹ ÑÑÐµÐ½Ð´ Ñ ÑÑÑÐ½ÑÐ¼Ð¸ Ð¿ÑÐ¸Ð¶Ð¸Ð¼Ð°Ð¼Ð¸ Ð¸ Ð´Ð²ÑÑÐ¾ÑÐµÐ²Ð¾Ð¹ Ð¿Ð¾Ð·Ð¸ÑÐ¸Ð¾Ð½ÐµÑ Â«DKP â 400Â» Ñ ÑÐµÑÑÑÐµÑ ÐºÑÐ»Ð°ÑÐºÐ¾Ð²ÑÐ¼ Ð¿Ð°ÑÑÐ¾Ð½Ð¾Ð¼, ÐºÐ¾ÑÐ¾ÑÑÐ¹ ÑÑÑÐµÑÑÐ²ÐµÐ½Ð½Ð¾ Ð¾Ð±Ð»ÐµÐ³ÑÐ°ÐµÑ Ð¿ÑÐ¾ÑÐµÑÑ ÑÐ²Ð°ÑÐºÐ¸ ÐºÐ¾Ð½ÑÑÑÑÐºÑÐ¸Ð¸. ÐÐ»Ñ ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ ÐºÐ°ÑÐµÑÑÐ²Ð° ÑÐ²Ð°ÑÐ½ÑÑ ÑÐ¾ÐµÐ´Ð¸Ð½ÐµÐ½Ð¸Ð¹ Ð¸ÑÐ¿Ð¾Ð»ÑÐ·ÑÐµÑÑÑ Ð²Ð¸Ð·ÑÐ°Ð»ÑÐ½Ð¾-Ð¸Ð·Ð¼ÐµÑÐ¸ÑÐµÐ»ÑÐ½ÑÐ¹ ÐºÐ¾Ð½ÑÑÐ¾Ð»Ñ Ð¸ Ð¸ÑÐ¿ÑÑÐ°Ð½Ð¸Ðµ Ð½Ð° Ð³ÐµÑÐ¼ÐµÑÐ¸ÑÐ½Ð¾ÑÑÑ ÑÐ¶Ð°ÑÑÐ¼ Ð²Ð¾Ð·Ð´ÑÑÐ¾Ð¼.
description: The paper considers the technological process of manufacturing an emergency discharge pipeline, which serves for the complete discharge of oil products from a semi-trailer tank. Tasks solved in the work: â analysis of the main materials, their mechanical and service properties, weldability, from which the manufacture of pipe-wires is supposed; â the choice of the welding method, its justification, taking into account the design of the part, the brand of the main material and the serial production; â selection of welding materials and equipment; â selection of equipment for fixing the part during welding; â analysis of regulatory documents for the types and norms of quality assessment used; â calculation of the production cost of the pipeline; â analysis of safety measures at the welding site. It is proposed to use an aluminum alloy of the AMg3 brand as the main material. The main welding method is mechanized consumable electrode welding in argon. Used welding equipment: semi-automatic welding machine Â«ÐÐÐ â 2510Â» with power source Â«ÐÐÐ£ â 302Â». In the work, an analysis of options for procurement operations was carried out, during which the most progressive and productive procurement methods for obtaining parts were selected. To assemble the structure, an assembly and welding stand with manual clamps and a two-axis positioner Â«DKP-400Â» with a four-jaw chuck were used, which greatly facilitates the process of welding the structure. To control the quality of welded joints, visual-measuring control and compressed air tightness test are used.