title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ¾Ð»Ð¾Ð½ÐºÐ°Â»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Technological process for manufacturing a part "Column"
Creators: name: ÐÐ¾Ð½Ð´ÑÐ°ÑÑÐµÐ²Ð°, ÐÐ°Ð»ÐµÑÐ¸Ñ
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2022
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
ÐºÐ¾Ð»Ð¾Ð½ÐºÐ°
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
ÑÐµÐ¶ÑÑÐ¸Ð¹ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ
ÑÐ¸ÑÐºÐ¸
technological process
column
workpiece
cutting tool
vises

description: ÐÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° ÑÐ¾Ð´ÐµÑÐ¶Ð¸Ñ ÑÑÐ¸ ÑÐ°ÑÑÐ¸, ÑÐ°ÐºÐ¸Ðµ ÐºÐ°Ðº ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸Ñ Ð¼Ð°ÑÐ¸Ð½Ð¾ÑÑÑÐ¾ÐµÐ½Ð¸Ñ, ÑÐµÐ¶ÑÑÐ¸Ðµ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÑ Ð¸ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ°Ñ Ð¾ÑÐ½Ð°ÑÑÐºÐ°. Ð Ð¿ÐµÑÐ²Ð¾Ð¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð¿ÑÐµÐ´ÑÑÐ°Ð²Ð»ÐµÐ½Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ¾Ð»Ð¾Ð½ÐºÐ°Â» Ð² ÑÑÐ»Ð¾Ð²Ð¸ÑÑ ÑÑÐµÐ´Ð½ÐµÑÐµÑÐ¸Ð¹Ð½Ð¾Ð³Ð¾ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°. ÐÑÐ» Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½ Ð°Ð½Ð°Ð»Ð¸Ð· ÑÐµÑÑÐµÐ¶Ð° Ð½Ð° ÑÐ¾Ð¾ÑÐ²ÐµÑÑÑÐ²Ð¸Ðµ Ð½Ð¾ÑÐ¼Ð°Ð¼ ÐÐ¡ÐÐ Ð¸ Ð¾ÑÐµÐ½ÐºÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÐ¸ Ð´ÐµÑÐ°Ð»Ð¸, ÑÑÐ¾ÑÐ¼ÑÐ»Ð¸ÑÐ¾Ð²Ð°Ð½Ñ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ðµ Ð·Ð°Ð´Ð°ÑÐ¸. ÐÐ¿ÑÐµÐ´ÐµÐ»ÑÐ½ Ð¾Ð±ÑÑÐ¼ Ð²ÑÐ¿ÑÑÐºÐ°, ÐºÐ»Ð°ÑÑ Ð´ÐµÑÐ°Ð»Ð¸ Ð¸ Ð¿ÑÐ¾Ð¸Ð·Ð²ÐµÐ´ÑÐ½ Ð²ÑÐ±Ð¾Ñ ÑÑÑÐµÑÑÐ²ÑÑÑÐµÐ³Ð¾ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¿ÑÐ¾ÑÐµÑÑÐ° Ð² ÐºÐ°ÑÐµÑÑÐ²Ðµ Ð°Ð½Ð°Ð»Ð¾Ð³Ð°. ÐÐ¾ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÐ°Ð¼ ÐÐÐ Ð¸ ÑÐ°ÑÑÑÑÐ°Ð¼ ÑÑÐ¾Ð¸Ð¼Ð¾ÑÑÐ¸ Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ð° Ð¸ÑÑÐ¾Ð´Ð½Ð°Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°. ÐÐ»Ñ Ð²ÑÐ±ÑÐ°Ð½Ð½Ð¾Ð¹ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸ Ð¼Ð°ÑÑÑÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ, Ð²ÑÐ±ÑÐ°Ð½Ñ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ñ, Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÑ Ð¸ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ðµ, Ð´Ð»Ñ Ð²ÑÐµÑ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐµÐ¶Ð¸Ð¼Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ. ÐÐ¾ ÑÐµÐ·ÑÐ»ÑÑÐ°ÑÐ°Ð¼ ÑÐ°Ð±Ð¾ÑÑ Ð¾ÑÐ¾ÑÐ¼Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ¾Ð². ÐÐ¾ Ð²ÑÐ¾ÑÐ¾Ð¼ ÑÐ°Ð·Ð´ÐµÐ»Ðµ Ð¿ÑÐ¾Ð¸Ð·Ð²ÐµÐ´ÐµÐ½Ñ ÑÐ°ÑÑÐµÑÑ Ð¸ Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ ÑÐµÐ¶ÑÑÐ¸Ñ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ¾Ð², ÑÐ°ÐºÐ¸Ñ ÐºÐ°Ðº ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ, ÑÐµÑÐ²ÑÑÐ½Ð°Ñ ÑÑÐµÐ·Ð° Ð¸ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ Ð¼ÐµÑÑÐ¸ÐºÐ¾Ð². Ð ÑÐ¾Ð´Ðµ ÑÐ°Ð±Ð¾ÑÑ Ð±ÑÐ»Ð¸ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ Ð¸Ñ Ð¾ÑÐ½Ð¾Ð²Ð½ÑÐµ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ, Ð²ÑÐ±ÑÐ°Ð½Ñ ÑÐ°Ð·Ð¼ÐµÑÑ Ð¸ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ñ. ÐÐ»Ñ ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð½ÑÑ Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½ÑÐ¾Ð² Ð¾ÑÐ¾ÑÐ¼Ð»ÐµÐ½Ñ ÑÐµÑÑÐµÐ¶Ð¸. Ð ÑÑÐµÑÑÐµÐ¹ ÑÐ°ÑÑÐ¸ ÑÐ¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¾ ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½Ð¾-Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ðµ Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ðµ Ð´Ð»Ñ Ð¾Ð´Ð½Ð¾Ð¹ Ð¸Ð· Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹. ÐÑÐ»Ð¸ ÑÐ°ÑÑÑÐ¸ÑÐ°Ð½Ñ ÑÐ¸Ð»Ñ ÑÐµÐ·Ð°Ð½Ð¸Ñ Ð¸ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼Ð°Ñ ÑÐ¸Ð»Ð° Ð·Ð°Ð¶Ð¸Ð¼Ð°, Ð¿Ð¾ Ð¿Ð¾Ð»ÑÑÐµÐ½Ð½ÑÐ¼ ÑÐµÐ·ÑÐ»ÑÑÐ°ÑÐ°Ð¼ Ð²ÑÐ±ÑÐ°Ð½ ÑÐ¸Ð»Ð¾Ð²Ð¾Ð¹ Ð¿ÑÐ¸Ð²Ð¾Ð´.
description: The final qualifying work contains three parts, such as mechanical engineering technology, cutting tools and technological equipment. The first part of the work presents the development of the technological process of the Â«ColumnÂ» part in the conditions of medium-scale production. At first was carried an analysis of the drawing out for compliance with the standards and an assessment of the manufacturability of the part, technological tasks were formulated. Next is determined the volume of output, the class of the part and the existing technological process is selected as an analogue. According to the parameters of the CMM and cost calculations, the initial billet is determined. The technological process and manufacturing route have been developed for the selected workpiece, basing methods, tools and equipment have been selected, cutting modes have been calculated for all operations. According to the results of the work, a set of documents was issued.In the second section, calculations and design of cutting tools, such as a shaped cutter, a worm cutter and a set of taps, are performed. During the work, their main parameters were calculated, sizes and materials were selected. Drawings are made for the designed tools.In the third part, an installation and clamping device is designed for one of the operations. The cutting forces and the required clamping force were calculated, and a power drive was selected based on the results obtained.