title: Ð¢ÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ Ð´ÐµÑÐ°Ð»Ð¸ Â«ÐÐ¾Ð»ÐµÑÐ¾ Ð·ÑÐ±ÑÐ°ÑÐ¾Ðµ ÑÐµÐ´ÑÐºÑÐ¾ÑÐ°Â»
title: Ð²ÑÐ¿ÑÑÐºÐ½Ð°Ñ ÐºÐ²Ð°Ð»Ð¸ÑÐ¸ÐºÐ°ÑÐ¸Ð¾Ð½Ð½Ð°Ñ ÑÐ°Ð±Ð¾ÑÐ° Ð±Ð°ÐºÐ°Ð»Ð°Ð²ÑÐ°
titleType: Subtitle
title: Technological process of manufacturing the part "Gear wheel"
Creators: name: Ð¢Ð°ÑÐ°ÐºÐ°Ð½Ð¾Ð²ÑÐºÐ¸Ð¹, ÐÐ°ÐºÑÐ¸Ð¼
Publisher: name: Ð¡Ð°Ð½ÐºÑ-ÐÐµÑÐµÑÐ±ÑÑÐ³ÑÐºÐ¸Ð¹ Ð¿Ð¾Ð»Ð¸ÑÐµÑÐ½Ð¸ÑÐµÑÐºÐ¸Ð¹ ÑÐ½Ð¸Ð²ÐµÑÑÐ¸ÑÐµÑ ÐÐµÑÑÐ° ÐÐµÐ»Ð¸ÐºÐ¾Ð³Ð¾
Year: 2021
Subjects: ÑÐµÑ Ð½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¿ÑÐ¾ÑÐµÑÑ
Ð´ÐµÑÐ°Ð»Ñ
Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ°
Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ñ
Ð¸Ð½ÑÑÑÑÐ¼ÐµÐ½Ñ ÑÐµÐ¶ÑÑÐ¸Ð¹
Ð¼ÐµÑÐ°Ð»Ð»Ð¾ÑÐµÐ¶ÑÑÐ¸Ð¹ ÑÑÐ°Ð½Ð¾Ðº
ÑÐ¾ÐºÐ°ÑÐ½Ð¾-ÑÐµÐ²Ð¾Ð»ÑÐ²ÐµÑÐ½ÑÐ¹ Ð°Ð²ÑÐ¾Ð¼Ð°Ñ
Ð°Ð²ÑÐ¾Ð¼Ð°ÑÐ¸ÑÐµÑÐºÐ°Ñ Ð·Ð°Ð³ÑÑÐ·ÐºÐ°
Ð¿Ð°ÑÑÐ¾Ð½
ÑÐ¿ÑÐ°Ð²Ð»ÐµÐ½Ð¸Ðµ
ÑÐ¾ÐºÐ°ÑÐ½ÑÐ¹ ÑÐ°ÑÐ¾Ð½Ð½ÑÐ¹ ÑÐµÐ·ÐµÑ
Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ
ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ°.
technological process
detail
workpiece
operation
cutting tool
cutting machine
automatic turret lathe
automatic loading
chuck
automatic control
shaping tool
engineering design
development.

description: Ð Ð¿ÐµÑÐ²Ð¾Ð¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð±ÑÐ»Ð° Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð° Ð¾ÑÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÑÐµÐ¶Ð° Ð´ÐµÑÐ°Ð»Ð¸ Ð½Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐ½Ð¾ÑÑÑ, Ð¾Ð¿ÑÐµÐ´ÐµÐ»ÐµÐ½Ñ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÑ ÑÐ¸Ð¿Ð° Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°, Ð² ÑÐµÑÑÑÐ¶ Ð²Ð½ÐµÑÐµÐ½Ñ Ð¿ÑÐ°Ð²ÐºÐ¸, Ð¸Ð· Ð½ÐµÑÐºÐ¾Ð»ÑÐºÐ¸Ñ Ð²Ð°ÑÐ¸Ð°Ð½ÑÐ¾Ð² Ð²ÑÐ±ÑÐ°Ð½ Ð¾Ð¿ÑÐ¸Ð¼Ð°Ð»ÑÐ½ÑÐ¹ Ð¼ÐµÑÐ¾Ð´ Ð¿Ð¾Ð»ÑÑÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸ Ð¸ ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½ ÐµÐµ ÑÐµÑÑÐµÐ¶. Ð Ð°Ð·ÑÐ°Ð±Ð¾ÑÐ°Ð½Ñ ÑÑÐµÐ¼Ñ Ð±Ð°Ð·Ð¸ÑÐ¾Ð²Ð°Ð½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²Ð¾Ðº Ð½Ð° ÑÐ°Ð·Ð½ÑÑ ÑÑÐ°Ð¿Ð°Ñ Ð¿ÑÐ¾Ð¸Ð·Ð²Ð¾Ð´ÑÑÐ²Ð°. ÐÐ¿Ð¸ÑÐ°ÑÑÑ Ð½Ð° ÑÐ¸Ð¿Ð¾Ð²Ð¾Ð¹ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ð¹ Ð¼Ð°ÑÑÑÑÑ, ÑÐ¾ÑÑÐ°Ð²Ð»ÐµÐ½ Ð¼Ð°ÑÑÑÑÑ Ð´Ð»Ñ Ð¸Ð·Ð³Ð¾ÑÐ¾Ð²Ð»ÐµÐ½Ð¸Ñ ÐºÐ¾Ð½ÐºÑÐµÑÐ½Ð¾Ð¹ Ð´ÐµÑÐ°Ð»Ð¸. ÐÑÐ±ÑÐ°Ð½Ð¾ Ð¾ÑÐ½Ð¾Ð²Ð½Ð¾Ðµ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ðµ Ð¾Ð±Ð¾ÑÑÐ´Ð¾Ð²Ð°Ð½Ð¸Ðµ Ð¸ ÑÑÐµÐ´ÑÑÐ²Ð° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð³Ð¾ Ð¾ÑÐ½Ð°ÑÐµÐ½Ð¸Ñ. ÐÑÐ¿Ð¾Ð»Ð½ÐµÐ½Ð° ÑÐ°Ð·ÑÐ°Ð±Ð¾ÑÐºÐ° ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¸Ñ Ð¾Ð¿ÐµÑÐ°ÑÐ¸Ð¹ Ñ Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÐ¼Ð¸ ÑÐ°ÑÑÐµÑÐ°Ð¼Ð¸ Ð¸ ÑÑÐºÐ¸Ð·Ð°Ð¼Ð¸. Ð¡Ð¾ÑÑÐ°Ð²Ð»ÐµÐ½ ÐºÐ¾Ð¼Ð¿Ð»ÐµÐºÑ ÑÐµÑÐ½Ð¾Ð»Ð¾Ð³Ð¸ÑÐµÑÐºÐ¾Ð¹ Ð´Ð¾ÐºÑÐ¼ÐµÐ½ÑÐ°ÑÐ¸ÐµÐ¹. ÐÐ¾ Ð²ÑÐ¾ÑÐ¾Ð¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð±ÑÐ»Ð¾ Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½Ð¾ Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ ÑÐ°ÑÐ¾Ð½Ð½Ð¾Ð³Ð¾ ÑÐµÐ·ÑÐ° Ñ Ð·Ð°Ð´Ð°Ð½Ð½ÑÐ¼Ð¸ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÐ°Ð¼Ð¸, Ð²ÑÐ±Ð¾Ñ Ð³Ð°Ð±Ð°ÑÐ¸ÑÐ½ÑÑ Ð¸ Ð¿ÑÐ¸ÑÐ¾ÐµÐ´Ð¸Ð½Ð¸ÑÐµÐ»ÑÐ½ÑÑ ÑÐ°Ð·Ð¼ÐµÑÐ¾Ð² Ð´Ð¸ÑÐºÐ¾Ð²Ð¾Ð³Ð¾ ÑÐµÐ·ÑÐ°, ÑÐ°ÑÑÐµÑ ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½ÑÑ Ð¸ ÑÐºÑÐ¿Ð»ÑÐ°ÑÐ°ÑÐ¸Ð¾Ð½Ð½ÑÑ Ð¿Ð°ÑÐ°Ð¼ÐµÑÑÐ¾Ð², ÑÐ°ÑÑÐµÑ Ð³Ð»ÑÐ±Ð¸Ð½Ñ Ð¿ÑÐ¾ÑÐ¸Ð»Ñ Ð´Ð»Ñ ÐºÐ°Ð¶Ð´Ð¾Ð¹ ÑÐ·Ð»Ð¾Ð²Ð¾Ð¹ ÑÐ¾ÑÐºÐ¸, Ð²ÑÐ±Ð¾Ñ Ð¼Ð°ÑÐµÑÐ¸Ð°Ð»Ð° ÑÐµÐ¶ÑÑÐµÐ¹ ÑÐ°ÑÑÐ¸ Ð´Ð»Ñ ÑÐµÐ·ÑÐ°. Ð ÑÑÐµÑÐµÐ¹ ÑÐ°ÑÑÐ¸ ÑÐ°Ð±Ð¾ÑÑ Ð±ÑÐ»Ð¾ Ð¿ÑÐ¾Ð²ÐµÐ´ÐµÐ½ ÑÐ°ÑÑÐµÑ ÑÐ¸Ð» ÑÐµÐ·Ð°Ð½Ð¸Ñ, Ð½ÐµÐ¾Ð±ÑÐ¾Ð´Ð¸Ð¼ÑÑ ÑÐ¸Ð» Ð·Ð°ÐºÑÐµÐ¿Ð»ÐµÐ½Ð¸Ñ Ð·Ð°Ð³Ð¾ÑÐ¾Ð²ÐºÐ¸ Ð² Ð¿ÑÐ¸ÑÐ¿Ð¾ÑÐ¾Ð±Ð»ÐµÐ½Ð¸Ð¸, Ð¿ÑÐ¾ÐµÐºÑÐ¸ÑÐ¾Ð²Ð°Ð½Ð¸Ðµ ÑÑÑÐ°Ð½Ð¾Ð²Ð¾ÑÐ½Ð¾-Ð·Ð°Ð¶Ð¸Ð¼Ð½Ð¾Ð³Ð¾ Ð¼ÐµÑÐ°Ð½Ð¸Ð·Ð¼Ð° Ð´Ð»Ñ Ð¾Ð±ÑÐ°Ð±Ð¾ÑÐºÐ¸ ÑÐ¿Ð¾Ð½Ð¾ÑÐ½Ð¾Ð³Ð¾ Ð¿Ð°Ð·Ð° ÑÑÑÐ°Ð½Ð¾Ð²Ð»ÐµÐ½Ð½Ð¾Ð¹ Ð´ÐµÑÐ°Ð»Ð¸.
description: In the first part of the work was conducted testing drawing parts for manufacturability, parameters defined on the type of production, in the drawing amendments, of several options selected the optimal method of harvesting and developed her drawing. The schemes of billet basing at different stages of production have been developed. Based on a typical technological route, the route for manufacturing a specific part is compiled. The main technological equipment and means of technological equipment were selected. The development of technological operations with the necessary calculations and sketches was performed. A set of technological documentation has been compiled. In the second part of the work, the design of the shaped cutter with the given parameters, the choice of the overall and connecting dimensions of the disc cutter, the calculation of the installation and operating parameters, the calculation of the profile depth for each nodal point, the choice of the material of the cutting part for the cutter were carried out. In the third part of the work, the calculation of the cutting forces, the necessary forces for fixing the workpiece in the device, the design of the installation-clamping mechanism for processing the keyway of the installed part was carried out.