Wear resistance of extruder parts in the production of polymer nanomodified products
Authors: Gondliakh Oleksandr , Yankovskiy Illiya , Minchenko Ihor 
Published: May 2024

Extrusion equipment is widely used in the production of polymer materials. One of the urgent questions that arises when studying the processes of obtaining polymer products by the extrusion method is the question of studying abrasive wear, which may depend on the efficiency of the equipment, the duration and reliability of its work. In the context of abrasive wear, the process that needs attention is the extrusion of polymer materials with carbon nanotubes. The purpose of this work is to develop a numerical method for determining the evolution of abrasive wear of the equipment of the extruder working area in the process of processing nanomodified polymer granules and determining the life cycle of this equipment with in order to increase the parameters of their durability. The specific objectives of the study include: 1) Determination of the influence of the content of CNTs in PVC on the rate of wear of the steel surface of the extruder; 2) Analysis of the dependence between friction and the content of CNTs in the polymer composite; 3) Establishing optimal extrusion conditions to minimize abrasive wear of the steel surface; 4) Comparison of simulation results with experimental data to check the reliability of the model. The work is aimed at understanding the processes that occur during the extrusion of nanocomposites and their impact on the wear resistance of equipment materials, which can contribute to the improvement of technological processes and ensure longer and more efficient operation of extruders in production conditions.
It has been established that the processes of extrusion processing of polymer nanoreinforced composites can be effectively studied by developing and implementing numerical models that take into account the interaction of all physical and mechanical parameters of a representative volume of the contact zone of the equipment with the polymer and the nanotube with the adhesive layer. In this work, a model for determining the physical and mechanical properties of the interface layer between the CNT and the polymer array is constructed and implemented. The technique for determining the properties of the nanotube-polymer interface is integrated into the APROKS system for analyzing the stress-strain state of nanomodified polymer materials. Based on a multilayer isoparametric FE, a series of numerical experiments were carried out to simulate the process of abrasive wear of the material of equipment elements in the extruder working area. The possibility of a detailed study of the processes of nonlinear contact interaction of nanotubes with an interface layer with equipment elements of the extruder working area based on multilayer FE has been confirmed. Diagrams were obtained that determine the service life of equipment in the working area of the extruder depending on the volume concentration of carbon nanotubes in the polymer at different levels of operating pressure in the “nanotube – polymer – equipment” contact system. It is advisable to use the proposed methodology in the development of information support systems for the life cycle of operation of equipment in the working area of extruders intended for the production of nanomodified polymer products.