bluuebunny/crossref_metadata_2025_split huggingface dataset:
Unsteady Analysis of Heat Transfer Coefficient Distribution in a Static Ribbed Channel for an Established Flow
Authors: Perrot Aurélien , Gicquel Laurent , Duchaine Florent , Odier Nicolas , Dombard Jérôme , Grosnickel Thomas 
Published: January 2021

Abstract
Turbulent ribbed channels are extensively used in turbomachinery to enhance convective heat transfer in internally-cooled components like turbine blades. One of the key aspect of such a problem is the distribution of the Heat Transfer Coefficient (HTC) in fully developed flows and many studies have addressed this problem by use of Computational Fluid Dynamics (CFD). In the present document, Large Eddy Simulation (LES) is performed for a configuration from a test-rig at the Von Karman Institute representing a square channel with periodic square ribs. The whole channel is computed in an attempt to better understand HTC maps in this specific configuration. Resulting mean and unsteady flow features are captured and predictions are used to further explain the obtained HTC distribution. More specifically turbulent structures are seen to bring cold gas from the main flow to the wall. A statistical analysis of these events using the joint velocity-temperature PDF and quadrant method allows to define 4 types of events happening at every location of the channel and which can then be linked to the HTC distribution. First the HTC is very high where the flow impacts the wall with cold temperature whereas it is lower where the hot gas is ejected to the main flow. In an attempt to link the HTC trace on the channel wall with structures in the flow field far-off the wall, the main modes are identified performing Power Spectral Density (PSD) analysis of the velocity along the channel. Dynamic Mode Decomposition (DMD) of the flow field data is then used to present the spatio-temporal characteristics of two of the identified most dominant modes: a vortex-street mode linked to the first rib and a rib-to-rib mode appearing because of the quasi-periodicity of the configuration. However DMD analysis of the HTC trace on the wall does not emphasize any dominant mode. This indicates a weak link between the main flow large scale features and the instantaneous and more local HTC distribution.
Off-Design Performance Comparison Between Single and Two-Shaft Engines: Part 1 — Fixed Geometry
Authors: Nikolaidis Th. , Pellegrini A. , Saravanamuttoo H. I. H. , Aslanidou I. , Kalfas A. , Pilidis P. 
Published: January 2021

Abstract
This paper describes an investigation into the off-design performance comparison of single and two-shaft gas turbine engines. A question that has been asked for a long time which gas turbine delivers a better thermal efficiency at part load. The authors, notwithstanding their intensive searches, were unable to find a comprehensive answer to this question. A detailed investigation was carried out using a state of the art performance evaluation method and the answer was found to be: It depends!
In this work, the performance of two engine configurations is assessed. In the first one, the single-shaft gas turbine operates at constant shaft rotational speed. Thus, the shape of the compressor map rotational speed line will have an important influence on the performance of the engine. To explore the implications of the shape of the speed line, two single-shaft cases are examined. The first case is when the speed line is curved and as the compressor pressure ratio falls, the non-dimensional mass flow increases. The second case is when the speed line is vertical and as the compressor pressure ratio falls, the non-dimensional mass flow remains constant.
In the second configuration, the two-shaft engine, the two-shafts can be controlled to operate at different rotational speeds and also varying relationships between the rotational speeds. The part-load operation is characterized by a reduction in the gas generator rotational speed.
The tool, which was used in this study, is a 0-D whole engine simulation tool, named Turbomatch. It was developed at Cranfield and it is based on mass and energy balance, carried out through an iterative method, which is based on component maps. These generic, experimentally derived maps are scaled to match the design point of a particular engine before an off-design calculation is performed. The code has been validated against experimental data elsewhere, it has been used extensively for academic purposes and the research activities that have taken place at Cranfield University.
For an ideal cycle, the single-shaft engine was found to be a clear winner in terms of part-load thermal efficiency. However, this picture changed when realistic component maps were utilized. The basic cycle and the shape of component maps had a profound influence on the outcome.
The authors explored the influence of speed line shapes, levels of component efficiencies and the variation of these component efficiencies within the operating range. This paper describes how each one of these factors, individually, influences the outcome.
Turbine Nozzle Insert Clogging With Seeded Medium Size Particles
Authors: Xu Hongzhou , Liu Kevin , Fox Michael 
Published: January 2021

Abstract
Gas turbine nozzle cooling often uses inserts to intentionally distribute cool air through impingement holes to hot spots, especially at leading edge regions of stage-1 nozzles. Owing to the variations of engine operation environment, inlet air filtration systems, upstream component surface coating layers, and oil/air sealing material choices, solid particles could enter the engine from outside or be generated inside from rotor rubbing, seal debris, peeled off coating layers or rusty surfaces, etc. These particles and their agglomerates can be carried by airflow to enter nozzle inserts and clog impingement holes, which may reduce cooling air significantly, resulting in severe engine failures. To reduce the risk of insert clogging, particle separation devices and filtration mesh screens have been implemented in front of nozzle inlets to prevent larger particles from entering. Therefore, designing appropriate nozzle insert hole sizes becomes very critical to let smaller particles pass through and exhaust from the nozzle exit. This experimental study focuses on finding a correlation between the impingement hole sizes of a nozzle insert and their clogged areas caused by seeded fine and medium size particles of Fe2O3 under specific pressure ratios. A nozzle insert was first chosen, and a single row of cylindrical impingement holes was machined at the leading edge of the insert. Measurements were conducted in a pressurized vessel at Reynolds numbers from 7,000 to 62,000 and pressure ratios from 1.01 to 1.10. Results indicate that insert clogging is a strong function of the hole size, particle size, and pressure ratio. The tested particles showed a bimodal distribution of fine and medium sizes, and the medium size particles played a major role in clogging holes. A clogging diagram with 3 zones (fully clogged zone, partially clogged zone, and no clogging zone) is generated from the test data, which can provide important design criteria for sizing the insert leading edge impingement holes to reduce the risk of clogging.
Adaptive Detached Eddy Simulation of End-Wall Flow in a Linear Compressor Cascade
Authors: Yin Zifei 
Published: January 2021

Abstract
Delayed detached eddy simulations and wall-modeled eddy simulations using the adaptive DES model were performed to simulate corner separation in the Ecole Centrale de Lyon linear compressor cascade. The adaptive DES model directly uses length scale to define eddy viscosity, which makes it nature to compute the model constant CDES dynamically. The dynamic procedure adapts viscosity to local flow and grid. Delayed detached eddy simulations, with and without the dynamic procedure, were performed to demonstrate the benefit of adapting viscosity to local flow. Recycling method was adopted to generate inflow unsteady turbulent boundary layer for wall-modeled eddy simulations. The wall-modeled eddy simulation showed improvement over delayed-DES, in terms of static pressure coefficient around the blade and total pressure loss at downstream locations.
Experimental Investigation of the Combustion Behavior of Single-Nozzle Liquid-FLOX®-Based Burners on an Atmospheric Test Rig
Authors: Izadi Saeed , Zanger Jan , Kislat Oliver , Enderle Benedict , Grimm Felix , Kutne Peter , Aigner Manfred 
Published: January 2021

Abstract
As an alternative to the commonly used swirl burners in micro gas turbines (MGT), the FLOX®-based combustion concept promises great potential for the nitric oxide emission reduction and increased fuel flexibility. Previous research on FLOX®-based MGT combustors mainly addressed gaseous fuels and there is limited knowledge available on liquid fuel FLOX®-based MGT combustors. Despite having to deal with a new set of challenges while utilizing liquid fuel in the burner, first steps are taken to gain more information on the influencing operational parameters. In this regard, a FLOX®-based liquid fuel burner is developed to fit into a newly designed combustor for the Capstone C30 MGT. The C30 combustor operates with three burners arranged tangentially to an annular combustion chamber and provides a total thermal power of 115 kW. In this work, operational properties of merely one of the three C30 liquid fuel burners are investigated and the rest of the two burners are emulated in form of hot cross–flow. As for the liquid burners, the experiments are conducted with three geometrically different single–nozzle burners at atmospheric pressure. The studied FLOX®-based burners consist of an air nozzle with a coaxially arranged fuel pressure atomizer. The cross–flow is realized by utilizing a 20–nozzle FLOX®-based natural gas combustor. Measurements include visualization of the reaction zone and analysis of the exhaust gas emissions. By detecting the hydroxyl radical chemiluminescence (OH*-CL) emissions, the position of the heat release zone within the combustion chamber is attained. Correspondingly, the flame height above burner and the flame length are calculated. The investigated design parameters include air preheat temperature up to 733 K, equivalence ratio, burner geometry, and thermal power. The work presented in this paper aims to deepen the understanding of the design parameter interactions involved within the single–nozzle liquid–FLOX®-based burners. The cross–flow is set at a constant operating point to take the influence of the circulating hot gases on the flame into account. Through variation of thermal power the effect of liquid fuel preparation, i.e., atomization, evaporation, and mixing on combustion properties and exhaust gas emissions are examined. Analyses of measurements of different burner configurations are shown. The results show that the burners with the medium diameter consistently performed remarkably at different flame temperatures and thermal powers. The lowest NOx and CO emissions for the medium diameter burner lied between 5–7 ppm and 8–10 ppm, respectively. The collected data sets can be used for the validation of numerical simulations as well.
The Formula of Discharge Coefficient of the Cooling Hole in the Combustion Chamber for a Uniform Penetration Boundary Method
Authors: Wang Sen , Jin Donghai , Gui Xingmin , Liu Xiaoheng 
Published: January 2021

Abstract
At present, researches on the discharge coefficient of the combustion chamber cooling holes are mostly based on the experimental study of the porous plates considering various geometric structures under different flow conditions. In this method, the average discharge coefficients of multiple holes are obtained. Since the discharge coefficient will be applied to the numerical simulation, it is important to obtain an accurate formula for each cooling hole. Therefore, the discharge coefficient will be associated with some local aerodynamic parameters around the cooling holes and geometric parameters of the cooling holes.
In this paper, the geometric parameters consist of length-to-diameter ratio (L/d) and inclination angle (α). The aerodynamic parameters cover the Mach number of cooling flow and mainstream (Mac, Mam), characterizing the flow feature, and the pressure ratio (π) which associates the cooling flow with the mainstream. The purpose of this paper is to study the discharge coefficient of a single circular hole with variable geometries under a cold condition of a combustion chamber, which has low crossflow and low-pressure ratio on both sides of the hole. In this environment, according to the research results, the discharge coefficient is sensitive to the cooling flow Mach number, length-to-diameter ratio and pressure ratio (π ≈ 1.05). Discharge coefficient decreases with L/d linearly, conforms the quadratic function with Mac and changes complexly at π ≈ 1.05. Other parameters have little effect on the discharge coefficient. The data for discharge coefficient of the cylindrical hole considering different parameters is obtained through numerical simulation and the correlations summarized by these data are valid for the following ranges: L/d = 3∼12, α = 20°∼45°, Mac = 0.05∼0.15, Mam = 0∼0.1, π = 1.05∼1.15. Compared with the CFD data, the prediction formula has a maximum error of less than 3% and a mean absolute error of 0.78%.
Numerical Investigations on the Leakage Flow Characteristics of Brush Seal Based on the 3D Staggered Tube Bundle Model
Authors: Ma Dengqian , Zhang Yuanqiao , Li Zhigang , Li Jun , Yan Xin 
Published: January 2021

Abstract
Brush seals are widely applied in turbomachinery to control leakage flow between the stationary and rotational components due to the high sealing performance. In consideration of the axial compression of the bristle pack posing a challenge to accurately predict the leakage flow rate at the practical operating condition, the 3D staggered tube bundle model is established based on the multi-block structured mesh. The mesh motion technique is used to obtain the leakage flow pattern and aerodynamic resistance performance of the brush seal. The effects of pressure ratio Rp, sealing clearance c and axial pitch reduction ΔSx,i on leakage flow characteristics as well as Eu of the brush seal were investigated. The numerical results were in good agreement with the experimental data. Thus the accuracy of the presented numerical method was validated. For the contacting brush seal, ΔSx,i has a significant effect on the leakage flow rate reduction. As the ΔSx,i increases from 0 mm to 0.004 mm, the leakage flow rate is reduced by 39.63% when Rp equals to 1.5. For the clearance brush seal, ΔSx,i has little effect on the leakage flow rate reduction. As the ΔSx,i increases from 0 mm to 0.004 mm, the leakage flow rate is reduced by 3.44% when Rp equals to 1.5 and c equals to 0.2 mm. As for the aerodynamic resistance, the presence of the sealing clearance could effectively convert the pressure energy of the leakage flow into kinetic energy. This causes that the leakage flow velocity exiting the bristle pack of the clearance brush seal is 1.5 to 2.0 times than that of the contacting brush seal. Although the existence of the sealing clearance obviously increases the leakage flow rate, it effectively reduces the aerodynamic forces acting on the bristles. This research would provide technical support for the analysis of the leakage flow characteristics of the brush seal.
A Probabilistic Model for Forging Flaw Crack Nucleation Processes
Authors: Radaelli Francesco , Amann Christian , Aydin Ali , Varfolomeev Igor , Gumbsch Peter , Kadau Kai 
Published: January 2021

Abstract
A probabilistic model for quantifying the number of load cycles for nucleation of forging flaws into a crack has been developed. The model correlates low cycle fatigue (LCF) data, ultrasonic testing (UT) indication data, flaw morphology and type with the nucleation process. The nucleation model is based on a probabilistic LCF model applied to finite element analyses (FEA) of flaw geometries. The model includes statistical size and notch effects. In order to calibrate the model, we conducted experiments involving specimens that include forging flaws. The specimens were machined out from heavy duty steel rotor disks for the energy sector. The large disks, including ultrasonic indications on the millimeter scale, were cut into smaller segments in order to efficiently machine specimens including manufacturing related forging flaws. We conducted cyclic loading experiments at a variety of temperatures and high stresses in order to capture realistic engine operating conditions for flaws as they occur in service.
This newly developed model can be incorporated into an existing probabilistic fracture mechanics framework and enables a reliable risk quantification allowing to support customer needs for more flexible operational profiles due to the emergence of renewable energy sources.
Study of Relative Endwall Motion Effects in a Compressor Cascade Through Direct Numerical Simulations
Authors: Ventosa-Molina Jordi , Lange Martin , Mailach Ronald , Fröhlich Jochen 
Published: January 2021

Abstract
Linear cascades are commonly used as surrogate geometries when performing fundamental studies of turbomachinery blading. Several effects are not accounted for in linear cascades, among them the relative motion between blade and endwall. In this study three different relative endwall velocities are analysed. The effect of the relative motion between endwall and blade in a linear compressor cascade is studied through Direct Numerical Simulations. Results show a significant change in the secondary flow structure within the passage. Most notably, the tip leakage vortex is displaced away from the blade. Still, the blade spanwise range affected by the secondary flow field is similar to the case without relative endwall motion. At the outlet plane, a stratification of the total pressure losses and the exit flow angle is found, which overshadows any blade wake effects near the endwall.
Evaluation of the Creep Strength of 9Cr-1Mo-V and 1Cr-1Mo-1/4V Castings and Weldments Using Accelerated Creep Testing
Authors: Laney Scot J. 
Published: January 2021

Abstract
Knowledge of creep properties is vital in determining the allowable stresses for rotating equipment design at high temperatures. Unfortunately, the traditional method to generate creep data requires several long term tests; in some cases, upwards of 100,000 hours are needed. These tests are often time and cost prohibitive to perform. Some data is available from sources such as the ASME Boiler and Pressure Vessel Code, but these are limited to commonly available materials in set processing conditions. They speak very little to the properties for new materials, alternate processing of existing materials, and properties for weldments and heat affected zones (HAZ) that occur in the fabrication of large equipment. Due to this, several methods have been developed for accelerated creep testing. One such method is the Stress Relaxation Test (SRT) developed by Woodford. This high precision stress relaxation test can generate five decades of creep data in a single, one-day test. This paper discusses the use of the SRT method to evaluate two different materials and their weldments used in the manufacturing of steam turbine casings. The first material is cast 9Cr-1Mo-V (SA-217, Grade C12A). In this first case, material from two different foundries was tested at temperatures between 550°C and 700°C. Specimens consisting entirely of matching weld metal and those that that include the HAZ centered between weld metal and the base casting were also tested as a means to verify fabrication and casting upgrade procedures. In this case, the data generated for all three sample types very closely match those given in literature. In a nearly identical test program, testing was performed on cast 1Cr-1Mo-¼V steel (ASTM A356, Grade 9). In this second case, the base casting closely matched literature data, while the weldments did not. In one instance, through a significant reduction in properties of the weld metal specimen, the SRT method was able to detect that an under matching filler metal was used. In another instance, the HAZ specimen, from a weldment using matching filler metal, failed during the test. It was found that the welding procedure resulted in overheating the sample. These two case studies illustrate the ability of the SRT method to accurately predict creep properties and its sensitivity to detect variations in properties, which can make it useful for rapid verification of welding procedures for high temperature applications.
Effect of Surface Roughness and Inlet Turbulence Intensity on a Turbine Nozzle Guide Vane External Heat Transfer: Experimental Investigation on a Literature Test Case
Authors: Bacci T. , Picchi A. , Lenzi T. , Facchini B. , Innocenti L. 
Published: January 2021

Abstract
Surface roughness is well known to significantly influence turbine aerodynamics and heat transfer; different studies have been undertaken in the last decades, in order to precisely characterize its effects and pursue a reliable and unified CFD modelling approach. Despite the effort, further research is still required to completely fulfill the goal, due to the complexity of the considered environment, with many other aspects and flow characteristics factoring into the final behavior. In this work an experimental campaign was carried out to evaluate the heat transfer coefficient on a linear nozzle guide vane geometry. The adopted geometry has been developed and tested, at different inlet turbulence intensity, Reynolds and Mach number, at Von Karman Institute. The results achieved on a test article with smooth surface were made available. In the present work the effect of increased turbulence level and surface roughness were taken into account, respectively using passive grids and conditioning the test sample surface finishing. Experiments were conducted using a transient technique by measuring the surface temperature evolution by IR thermography. The collected results integrate the existing database available in the open literature in order to support development and benchmarking of numerical approaches aimed at a reliable characterization of these aspects.