bluuebunny/crossref_metadata_2025_split huggingface dataset:
Experimental and Computational Investigation of Integrated Internal and Film Cooling Designs Incorporating a Thermal Barrier Coating
Authors: Horner Matthew J. , Yoon Christopher , Furgeson Michael , Oliver Todd A. , Bogard David G. 
Published: September 2021

Abstract
Few studies in the open literature have studied the effect of thermal barrier coatings when used in combination with shaped hole film cooling and enhanced internal cooling techniques. The current study presents RANS conjugate heat transfer simulations that identify trends in cooling design performance as well as experimental measurements of overall effectiveness using a flat-plate matched-Biot number model with a simulated TBC layer of 0.42D thickness, where D is the film cooling hole diameter. Coolant is fed to the film cooling holes in a co-flow configuration, and the results of both smooth and rib-turbulated channels are compared. At a constant coolant flow rate, enhanced internal cooling was found to provide a 44% increase in spatially-averaged overall effectiveness, ϕ ̿ , without a TBC. The results show that the addition of a TBC can raise ϕ ̿ on a film-cooled component surface by 47%. The optimum velocity ratio was found to decrease with the addition of enhanced cooling techniques and a TBC as the film provided minimal benefit at the expense of reduced internal cooling. While the computational results closely identified trends in overall system performance without a TBC, the model over-predicted effectiveness on the metal-TBC interface. The results of this study will inform turbine component design as material science advances increase the reliability of TBC.
Making Better Swirl Brakes Using Computational Fluid Dynamics: Performance Enhancement From Geometry Variation
Authors: Yang Jing , San Andrés Luis 
Published: September 2021

Abstract
A fluid with a large swirl (circumferential) velocity entering an annular pressure seal influences the seal cross-coupled dynamic stiffness coefficients and hence it affects system stability. Typically comprising a large number of angled vanes around the seal circumference, a swirl brake (SB) is a mechanical element installed to reduce (even reverse) the swirl velocity entering an annular seal. SB design guidelines are not readily available and existing configurations appear to reproduce a single source. By using a computational fluid dynamics (CFD) model, the paper details a process to engineer a SB upstream of a sixteen-tooth labyrinth seal (LS) with tip clearance Cr = 0.203 mm. The process begins with a known nominal SB* geometry and considers variations in vane length (LV* = 3.25 mm) and width (WV* = 1.02 mm), and stagger angle (θ* = 0°). The vane number NV* = 72 and vane height HV* = 2.01 mm remain unchanged. The SB-LS operates with air supplied at pressure PS = 70 bar, a pressure ratio PR = exit pressure Pa / PS = 0.5, and rotor speed Ω = 10.2 krpm (surface speed ΩR = 61 m/s). Just before the SB the pre-swirl velocity ratio = average circumferential velocity U / shaft surface speed (ΩR) equals α = 0.5. For the given conditions, an increase in LV allows more space for the development of vortexes between two adjacent vanes. These are significant to the dissipation of fluid kinetic energy and thus control the reduction of α. A 42% increase in vane length (LV = 4.6 mm) produces a ∼ 43% drop in swirl ratio at the entrance of the LS (exit of the SB), from αE = 0.23 to 0.13. Based on the SB with LV = 4.6 mm, the stagger angle θ varies from 0° to 50°. The growth in angle amplifies a vortex at ∼ 70% of the vane height while it weakens a vortex at 30% of HV. For θ = 40°, the influence of the two vortexes on the flow produces the smallest swirl ratio at the LS entrance, αE = −0.03. For a SB with LV = 4.6 mm and θ = 40°, the vane width WV varies from 0.51 mm to 1.52 mm (± 50% of WV*). A reduction in WV provides more space for the strengthening of the vortex between adjacent vanes. Therefore, a SB with greater spacing of vanes also reduces the inlet circumferential velocity. For WV = 0.51 mm, αE further decreases to −0.07. Besides the design condition (α = 0.5), the engineered SB having LV = 4.6 mm, θ = 40° and WV = 0.51 mm effectively reduces the circumferential velocity at the LS entrance for other inlet pre-swirl ratios equaling α = 0 and 1.3. Rather than relying on extensive experiments, the CFD analysis proves effective to quickly engineer a best SB configuration from the quantification of performance while varying the SB geometry and inlet swirl condition.
Improving the Film Cooling Performance of a Turbine Endwall With Multi-Fidelity Modeling Considering Conjugate Heat Transfer
Authors: Bu Hongyan , Yang Yufeng , Song Liming , Li Jun 
Published: September 2021

Abstract
The gas turbine endwall is bearing extreme thermal loads with the rapid increase of turbine inlet temperature. Therefore, the effective cooling of turbine endwalls is of vital importance for the safe operation of turbines. In the design of endwall cooling layouts, numerical simulations based on conjugate heat transfer (CHT) are drawing more attention as the component temperature can be predicted directly. However, the computation cost of high-fidelity CHT analysis can be high and even prohibitive especially when there are many cases to evaluate such as in the design optimization of cooling layout. In this study, we established a multi-fidelity framework in which the data of low-fidelity CHT analysis was incorporated to help the building of a model that predicts the result of high-fidelity simulation. Based upon this framework, multi-fidelity design optimization of a validated numerical turbine endwall model was carried out. The high and low fidelity data were obtained from the computation of fine mesh and coarse mesh respectively. In the optimization, the positions of the film cooling holes were parameterized and controlled by a shape function. With the help of multi-fidelity modeling and sequentially evaluated designs, the cooling performance of the model endwall was improved efficiently.
Effects of Probe Stem Surface Suction on the Aerodynamic Performance of a Compressor
Authors: Zhong Yafei , Ma Hongwei , Yang Yi 
Published: September 2021

Abstract
Pneumatic probes can be used to obtain the flow field parameters such as pressure, temperature and air flow angle, and has been widely used to measure the flow field in compressors. When probes are inserted into the compressor to measure the flow field, the probe stems will cause blockage in the flow field and interfere with it, reducing the pressure ratio and efficiency of the compressor. This paper proposes a method to reduce the interference of the stems by their surface suction. Three-dimensional models of a compressor with different types of probe stems were established. Computational Fluid Dynamics (CFD) simulations of the flow within a low-speed compressor without/with the probe stems and the stems having surface suction holes were conducted. The involved numerical methods were validated by the experimental data. The effects of the surface suction holes on the performance of this compressor were compared and analyzed in terms of blockage coefficient in the passage by the vortex identification method. The results show that probe stem surface suction can reduce the blockage of the stems on the downstream flow field. Compared with the situation of no suction, there is an optimal suction mass flow rate that can minimize the adverse effect of probe stems on the compressor aerodynamic performance. For the same type of the probe stems, the compressor performances, i.e., pressure ratio, efficiency and stability margin, are recovered with the increase of the number of suction holes along the span-wise direction.
NOx Emission Modelling for Lean Premixed Industrial Combustors With a Diffusion Pilot Burner
Authors: Reumschüssel Johann Moritz , von Saldern Jakob G. R. , Kaiser Thomas Ludwig , Reichel Thoralf , Beuth Jan Paul , Ćosić Bernhard , Genin Franklin , Oberleithner Kilian , Paschereit Christian Oliver 
Published: September 2021

Abstract
In gas turbine combustion systems, the reduction of emissions of harmful combustion by-products is a main development goal. This study provides a methodology to model NOX emissions effectively for varying levels of pilot fuel flows at different operational points. It combines one-dimensional flame simulations using detailed chemistry with a stochastic approach for equivalence ratio fluctuations to account for the effect of fuel-air unmixedness. This split allows for computationally fast variations of the gas inlet condition and the consideration of different shares of pilot gas. The generation of emissions is split into a share of prompt formation at the flame front and a slower formation mechanism, occurring within the combustion products in the post flame region. The influence of unmixedness of the fuel-air mixture on both effects is taken into consideration by means of probability density functions (PDFs) of the equivalence ratio. These are modeled on the basis of sampled values from Large Eddy Simulations at the flame front and adapted for different shares of pilot gas. It is shown that with a superposition of Gaussian PDFs the equivalence ratio distribution at the flame front resulting from the main gas supply and the pilot share can be well approximated. Measurement data from experiments in atmospheric conditions as well as emission measurements from high pressure tests are used to evaluate the model. Good agreement is found for atmospheric data, allowing for explanations on the effect of pilot fuel ratio on emissions. For elevated pressure, only qualitative trends could be reproduced. Hypotheses to explain this deviation are made that motivate further research.
Detached Eddy Simulation: Recent Development and Application to Compressor Tip Leakage Flow
Authors: He Xiao , Zhao Fanzhou , Vahdati Mehdi 
Published: September 2021

Abstract
Detached Eddy Simulation (DES) and its variants are emerging tools for turbomachinery simulations. In this paper, the state-of-the-art upgrades of DES are reviewed, and their capabilities in predicting compressor tip leakage flow are discussed. The upgrade with the best potential is identified as the Delayed DES (DDES) method with the grid spacing FKHΔhyb, which unlocks the physics of the Kelvin-Helmholtz instability in compressor tip leakage flow. The upgraded grid spacing FKHΔhyb is compared against the widely used default one Δmax in a backward-facing step and a low-speed axial compressor rotor. Results show that the DDES method with FKHΔhyb predicts both the main flow field and the turbulence field with reasonably good accuracy. However, the original DDES method with Δmax predicts a delayed transition to turbulence, which leads to an inaccurate prediction of the main flow field when using a coarse mesh. The findings in this paper highlight the future opportunities for using the DDES-FKHΔhyb method to predict tip-driven compressor stall and generate a turbulence database for turbulence model development.
Optimal Design of Renewable Hydrogen Production for Gas Turbine Test Facilities
Authors: Ancona M. A. , Bianchi M. , Branchini L. , De Pascale A. , Ferrari F. , Melino F. , Peretto A. 
Published: September 2021

Abstract
The growing attention to environmental issues has led to an increase in renewable source exploitation. These resources, in addition to their characteristic of zero emissions, can be employed where there is no connection to the electricity grid or to produce synthetic fuels (e.g. hydrogen or synthetic natural gas) via power-to-gas technologies.
In the context of the ERA-Net Project ZEHTC (Zero Emission Hydrogen Turbine Center), the aim of this paper is the development of a design calculation model for the ZEHTC pilot plant, consisting in the first gas turbine test facility making use of the power produced during tests — along with renewables — for hydrogen production, integrated with batteries. The hydrogen is locally used — mixed with natural gas — to run the gas turbine, reducing its environmental impact.
The developed code aims at maximizing the conversion of the renewable source into hydrogen and guaranteeing its availability for the planned tests. It includes physical-mathematical models for each component and has been used to perform a parametric analysis varying the main components size, thus estimating the total produced hydrogen.
The main innovation of the ZEHTC micro-grid project consists in the use of a gas turbine — instead of a fuel cell — as system to reconvert the stored hydrogen.
Preliminarily Design of Supercritical CO2 Compression Test System
Authors: Teng Geng , Chen Laijie , Shen Xin , Ouyang Hua , Zhu Yubo , Fan Wei , Liu Zhigang 
Published: September 2021

Abstract
The centrifugal compressor is the core component of the supercritical carbon dioxide (SCO2) power cycle. It is essential to carry out component-level experimental research on it and test the working characteristics of the compressor and its auxiliary equipment. Building an accurate closed-loop simulation model of closed SCO2 compression loop is a necessary preparation for selecting loop key parameters and establishing system control strategy, which is also an important prerequisite for the stable operation of compressor under test parameters. In this paper, the thermodynamic model of compressor, pre-cooler, orifice plate and other components in supercritical CO2 compression test system is studied, and the simulation model of compression test system is established. Moreover, based on the system enthalpy equations and physical property model of real gas, the compressor, pre-cooler and other components in the test loop are preliminarily designed by using the thermodynamic model of components. Since the operating conditions are in the vicinity of the critical point, when the operating conditions change slightly, the physical properties of the working fluid will change significantly, which might have a greater impact on the operating performance of the system. So the operating performance and the parameter changes of key nodes in the test loop under different operating conditions are calculated, which will provide theoretical guidance for the construction of subsequent experimental loops.
Surge Prevention Techniques for a Turbocharged Solid Oxide Fuel Cell Hybrid System
Authors: Mantelli L. , Ferrari M. L. , Traverso A. 
Published: September 2021

Abstract
Pressurized solid oxide fuel cell (SOFC) systems are one of the most promising technologies to achieve high energy conversion efficiencies and reduce pollutant emissions. The most common solution for pressurization is the integration with a micro gas turbine, a device capable of exploiting the residual energy of the exhaust gas to compress the fuel cell air intake and, at the same time, generating additional electrical power. The focus of this study is on an alternative layout, based on an automotive turbocharger, which has been more recently considered by the research community to improve cost effectiveness at small size (&lt; 100 kW), despite reducing slightly the top achievable performance.
Such turbocharged SOFC system poses two main challenges. On one side, the absence of an electrical generator does not allow the direct control of the rotational speed, which is determined by the power balance between turbine and compressor. On the other side, the presence of a large volume between compressor and turbine, due to the fuel cell stack, alters the dynamic behavior of the turbocharger during transients, increasing the risk of compressor surge. The pressure oscillations associated with such event are particularly detrimental for the system, because they could easily damage the materials of the fuel cells.
The aim of this paper is to investigate different techniques to drive the operative point of the compressor far from the surge condition when needed, reducing the risks related to transients and increasing its reliability. By means of a system dynamic model, developed using the TRANSEO simulation tool by TPG, the effect of different anti-surge solutions is simulated: (i) intake air conditioning, (ii) water spray at compressor inlet, (iii) air bleed and recirculation, and (iv) installation of an ejector at the compressor intake. The pressurized fuel cell system is simulated with two different control strategies, i.e. constant fuel mass flow and constant turbine inlet temperature. Different solutions are evaluated based on surge margin behavior, both in the short and long terms, but also monitoring other relevant physical quantities of the system, such as compressor pressure ratio and turbocharger rotational speed.
Thermoacoustic Stability Analysis of a Full-Annular Lean Combustor for Heavy-Duty Applications
Authors: Pampaloni Daniele , Andreini Antonio , Marini Alessandro , Riccio Giovanni , Ceccherini Gianni 
Published: September 2021

Abstract
Thermoacoustic characterization of gas turbine combustion systems is of primary importance for successful development of gas turbine technology, to meet the stringent targets on pollutant emissions. In this context, it becomes more and more necessary to develop reliable tools to be used in the industrial design process.
The dynamics of a lean-premixed full-annular combustor for heavy-duty applications has been numerically studied in this work. The well-established CFD-SI method has been used to investigate the flame response varying operational parameters such as the flame temperature (global equivalence ratio) and the fuel split between premixed and pilot fuel injections: such a wide range experimental characterization represents an opportunity to validate the employed numerical methods and to give a deeper insight into the flame dynamics. URANS simulations have been performed, due to their affordable computational costs from the industrial perspective, after validating their accuracy through the comparison against LES results. Furthermore, an approach where the pilot and the premixed flame responses are analyzed separately is proposed, exploiting the independence of their evolution.
The calculated FTFs have been implemented in a 3D FEM model of the chamber, in order to perform linear stability analysis and to validate the numerical approach. A boundary condition for rotational periodicity based on Bloch-Wave theory has been implemented into the Helmholtz solver and validated against full-annular chamber simulations, allowing a significant reduction in computational time. The reliability of the numerical procedure has been assessed through the comparison against full-annular experimental results.
A New Experimental Approach for Heat Transfer Coefficient and Adiabatic Wall Temperature Measurements on a Nozzle Guide Vane With Inlet Temperature Distortions
Authors: Bacci T. , Picchi A. , Facchini B. , Cubeda S. 
Published: September 2021

Abstract
Modern gas turbines lean combustors allow to limit NOx pollutant emissions by controlling the flame temperature, while maintaining high turbine inlet temperatures. On the other hand, their adoption presents other challenges, especially concerning the combustor-turbine interaction. Turbine inlet conditions are generally characterized by severe temperature distortions and swirl degree, which, in turn, is responsible for very high turbulence intensities. Several past studies have focused on the description of the effects of these phenomena on the behavior of the high pressure stages of the turbine, both considering them as separated aspects, and, in very recent years, accounting for their combined impact. Nevertheless, very limited experimental results are available when it comes to evaluate the heat transfer coefficient (HTC) on the nozzle guide vane external surface, since relevant temperature distortions present a severe challenge for the commonly adopted measurement techniques. The work presented in this paper was carried out on a non-reactive, annular, three-sector test rig, made by a combustor simulator and a NGV cascade. Making use of three real hardware burners of a Baker Hughes heavy-duty gas turbine, operated in similitude conditions, it can reproduce a representative swirling flow, with temperature distortions at the combustor-turbine interface plane. This test apparatus was exploited to develop an experimental approach to retrieve reliable heat transfer coefficient and adiabatic wall temperature distributions simultaneously, in order to overcome the known limitations imposed by temperature gradients on state-of-the-art methods for HTC calculation from transient tests. A non-cooled mockup of a NGV doublet, manufactured using low thermal diffusivity plastic material, was used for the tests, carried out using IR thermography with a transient approach. In the authors’ knowledge, this presents the first experimental attempt of measuring a nozzle guide vane heat transfer coefficient in the presence of relevant temperature distortions and swirl.
Effect of Pad Material, Copper vs. Steel, on the Performance of a Tilting Pad Journal Bearing: Measurements and Predictions
Authors: San Andrés Luis , Kaizar Hussain , Jani Hardik , Thorat Manish 
Published: September 2021

Abstract
High temperature operation limits the life of fluid film bearings; hence the need to quantify the effect of pad material on the performance of tilting pad journal bearings (TPJBs). The paper presents measurements of performance conducted on a copper-pads bearing (C-PB) and a steel-pads bearing (S-PB). Both bearings have the same geometry and differ on the pads’ backing material, copper vs. steel, and slightly in the assembled cold clearance. The journal diameter D = 102 mm, and a bearing has five pads with length L = 0.4D, nominal radial clearance 0.064 mm, and pad preload of 0.42. The pads are 12.3 mm in thickness and have a 50% offset pivot, ball-in-socket type. The bearings operate at four shaft speeds ranging from 6 krpm (32 m/s surface speed) to 14 krpm (74 m/s) and under multiple specific loads ranging from 0.17 MPa to 2.1 MPa. ISO VG 32 oil, at a supply temperature of 49 °C, lubricates a test bearing configured with end seals (flooded bearing). At the highest load (on pad) and low shaft speed, the S-PB static eccentricity is up to 37% higher than that for the C-PB. The oil exit temperature rise is similar for both bearings, the maximum difference reaches 6 °C. For all operating conditions, the pads’ peak temperature rise, having a maximum difference of 5 °C to 16 °C, is larger for the S-PB. The S-PB produces a ∼ 5% lower drag power loss than that in the C-PB. Drag power in both bearings increases with shaft speed and is largely independent of applied load. From dynamic load tests with multiple excitation frequencies to 250 Hz, the C-PB direct stiffness KYY (along the load direction) is up to 30% higher than the S-PB stiffness, while the difference in KXX between the C-PB and the S-PB ranges from 60% to 90%. Similar to the stiffness results, the C-PB produces larger direct damping coefficients; CYY and CXX are up to 25% and 40% larger than those for the S-PB. Both bearings, however, show symmetry in the damping coefficients, i.e., CXX ∼ CYY. Virtual mass coefficients (MXX, MYY) are significant in magnitude though having a large uncertainty. A computational physics model predicts the TPJB performance under identical conditions. The exhaustive comparison conducted with a sound dimensional characterization of parameters reveals that predictions agree well with measurements of journal eccentricity, oil exit temperature, pad surface temperatures, and stiffness and damping force coefficients. The differences amount to 20% or less. The model relies on specifying the material properties for pads and pivots and the operating (hot) clearance to produce accurate thermo-mechanically induced deformations that affect bearing performance at high loads and high surface speed operation.