bluuebunny/crossref_metadata_2025_split huggingface dataset:
Accounting for Circumferential Flow Nonuniformity in a Multi-Stage Axial Compressor
Authors: Lou Fangyuan , Matthews Douglas R. , Kormanik Nicholas J. , Key Nicole L. 
Published: September 2021

Abstract
The flow field in a compressor is circumferentially non-uniform due to geometric imperfections, inlet flow nonuniformities, and blade row interactions. Therefore, the flow field, as represented by measurements from discrete stationary instrumentation, can be skewed and contribute to uncertainties in both calculated one-dimensional performance parameters and aerodynamic forcing functions needed for aeromechanics analyses. Considering this challenge, this paper documents a continued effort to account for compressor circumferential flow nonuniformities based on discrete, under-sampled measurements. First, the total pressure field downstream of the first two stators in a three-stage axial compressor was measured across half of the annulus. The circumferential nonuniformities in the stator exit flow, including vane wake variability, were characterized. In addition, the influence of wake variation on stage performance calculations and aerodynamic forcing functions were investigated. In the present study for the compressor with an approximate pressure ratio of 1.3 at design point, the circumferential nonuniformity in total pressure yields an approximate 2.4-point variation in isentropic efficiency and 54% variation in spectral magnitudes of the fundamental forcing frequency for the embedded stage. Furthermore, the stator exit circumferential flow nonuniformity is accounted for by reconstructing the full-annulus flow using a novel multi-wavelet approximation method. Strong agreement was achieved between experiment and the reconstructed total pressure field from a small segment of measurements representing 20% coverage of the annulus. Analysis shows the wake-wake interactions from the upstream vane rows dominate the circumferentially nonuniform distributions in the total pressure field downstream of stators. The features associated with wake-wake interactions accounting for passage-to-passage variations are resolved in the reconstructed total pressure profile, yielding representative mean flow properties and aerodynamic forcing functions.
Transient Analysis of Aircraft Oil Supply System With Fuel-Oil Heat Exchangers During Abrupt Change in Engine Operating Modes
Authors: Yevlakhov Viktor , Moroz Leonid , Khandrymailov Andrii , Hyrka Yuriy 
Published: September 2021

Abstract
During different airplane flight modes, various effects may appear that need to be analyzed for both the oil and the fuel system at steady-state and transient operating modes. The effects, which relate to the cold temperature, associated with fuel freeze or wax point, cause a malfunction in the fuel pumps, nozzles, and other areas of the fuel system. On the other hand, high fuel temperature also leads to negative effects — the most common failure of high-flow fuel systems is cavitation, or “vapor-lock.” The combination of too much heat or too much inlet restriction can create this operating condition, where the liquid fuel literally boils inside the fuel pump. These effects are eliminated by the fuel/oil heat exchange system. In case of low fuel temperature, the fuel is used as a refrigerant to cool down hot oil coming from bearings. And in case of high fuel temperature, the oil serves as a coolant.
This paper considers the method of evaluating normal and critical aircraft engine operation modes of the oil supply system with a fuel-oil heat exchanger utilizing an unsteady-state thermal-fluid network approach. The analyses are done based on the aircraft engine example to evaluate fuel and oil systems parameters variation in time under different flight conditions — the amount of fuel in the tank, inertial thermal effects, and the response time of the system to the regulation of the heat exchanger. The article is focused on sudden switching from a high to low gas engine operating mode. Fuel consumption to the engine is reduced abruptly, but the heat transfer from the bearings to the oil is still high due to thermal inertia. In this situation, a large amount of heated fuel must be returned to the fuel tank. At a certain point in time, the temperature of the fuel can reach a critical value. At the same time bearing cooling becomes ineffective, which leads to overheating. The calculation of thermal management system was performed at nominal conditions to obtain the initial data for low power settings analysis. As results of analysis at the low power settings mode the oil temperature before fuel cooled oil cooler is reached above 138 °C, which is high value. The failure of flow return valve is considered. The variations of oil temperature after the tank and increasing of fuel temperature at the tank in case of emergency situation are obtained. The influence of cooled fuel amount on the system thermal management is analyzed.
Physics-Based Thermal Management System Components Design for All-Electric Propulsion Systems
Authors: Jafari Soheil , Nikolaidis Theoklis , Sureddi Roopesh Chowdary 
Published: September 2021

Abstract
Although electrification allows a significant reduction in fuel burn, noise, and emissions, one of the main challenges in this technology is to deal with the thermal loads generated by the electrified propulsion system components. This is to guarantee the safe and optimal operation of the propulsion system as well as the aircraft. This challenge needs to be addressed to enable this important technology to be adopted by aircraft manufacturers. This paper presents a methodological approach to calculate the heat load values generated by electric components in All-Electric Propulsion (AEP) architectures. Initially, the architecture of an AEP system will be presented and explained. Then, for each component, physics-based models based on associated heat loss mechanisms will be developed and presented. For this purpose, thermal models for battery packs, electric motors, inverters, and rectifiers are generated and a MATLAB/Simulink library is developed to calculate the thermal loads generated by each component at different working conditions. The developed models’ results are validated against publicly available data to confirm the effectiveness of the proposed approach. The simulation results confirm that the developed library is able to predict the thermal loads generated by lithium-ion battery packs, permanent magnet synchronous electric motors, multi-stage inverters, and rectifiers with less than 1%, 9.9%, 9.2%, and 0.5% errors respectively. Finally, an AEP architecture is simulated as the case study and the total heat loads generated by different components have been calculated at the design point to confirm the capability of the developed framework in system-level analyses.
Frequency Dependancy of Dynamic Force Coefficients for Hermetic Squeeze Film Dampers Utilizing Fluid-Bounding Flexible Structures
Authors: Ertas Bugra , Gary Keith 
Published: September 2021

Abstract
The following paper focuses on the dynamic behavior of hermetic squeeze film dampers (HSFD) that utilize fluid-bounding flexible members as a part of the support structure. More specifically, the current paper advances an engineering design modification to the existing HSFD concept, which is aimed at rendering the dynamic force coefficients frequency independent. The paper builds on past HSFD testing and modeling approaches to develop higher fidelity analytical models, which are used to investigate different damper configurations while taking keen interest in the frequency dependency of force coefficients. The analytical study leverages commercially available finite element analysis (FEA) and computational fluid dynamics (CFD) software to conduct several fluid-structure-interaction (FSI) simulations of various damper architectures. In addition to the FSI analysis a more computationally efficient reduced order model (ROM) was developed, coupling structural flexibility with the fluid dynamics in the damper. Ultimately, these design tools were used to identify critical design features and configurations needed for constant linear frequency independent force coefficients. The results show a damper configuration with minimal frequency dependency of the stiffness and damping coefficients when incorporating pass through channels in combination with accumulator volumes. The paper also uses the improved design approach of the HSFD to put forth a notional integrated bearing design incorporating the new HSFD concept.
The Use of Enhanced Nozzle Maps for Gas-Turbine Performance Modelling
Authors: Al-Akam Aws A. , Nikolaidis Theoklis , MacManus David G. , Pellegrini Alvise 
Published: September 2021

Abstract
The use of a simulation tool to predict the aero-engine performance before committing to a final engine design has become one of the most cost-saving approaches in this field. However, most of these tools are based on low fidelity thermodynamic models, which are incapable of fully capturing the impact of three-dimensional flow characteristics.
An aero-engine exhaust-system is one of the essential components that affect the engine performance. Currently, engine performance models tend to utilize simplified nozzle performance maps. These maps typically provide information over a very limited range of nozzle geometries, which may not apply to the wide range of architectures and designs of aeroengines.
The current paper presents a methodology for the development of nozzle performance maps, which takes into account the aerodynamic and the geometric parameters of the nozzle design. The methodology is based on the reduced-order models. These models are integrated into a zero-dimensional engine performance code to improve the accuracy of its thrust calculation.
The impact of the new thrust model on the overall engine performance and the operating point is analysed and discussed. The results showed that the implementation of the modified maps, which take into account the flow characteristics and the geometry of the nozzle, affects the thrust calculation. In a typical case of a turbofan operating at cruise conditions, the net thrust estimation with the modified nozzle maps showed a difference of 0.2%, compared with the simple nozzle maps. The new thrust calculation method has the advantage in capturing the multidimensional impact of the flow of the nozzle as compared with the conventional one. Furthermore, the implementation of the new method reduces the uncertainties introduced by a simplified nozzle model and, consequently, it can support the decision-making process in the design of the engine.
Experimental Investigation of Rossiter Modes for an Open Box Cavity With Adjustable Depth
Authors: Hammer Steffen , Fridh Jens , Billson Mattias 
Published: September 2021

Abstract
Resonance in aerospace is a phenomenon that engineers have been trying to predict and avoid for a long time. Acoustic resonance is only a part in this field. When it was previously studied, it was mostly in connection with long slender gaps at the fuselage of aircrafts. Lately it has become a focus in the development of highly efficient aero engines. Bleed systems in the compressor part of engines are needed but not easy to place aerodynamically. Additionally, these bleed systems have complex geometries. These geometries coupled with the operational range of modern aircraft from low to high subsonic Mach numbers can create unwanted acoustic resonances.
This paper is part of project study of these resonances. Here the bleed geometry is simplified to an open box cavity that is studied experimentally in order to measure its acoustic behavior in low to high subsonic flow. The experimental data is compared to theoretical prediction models to create a baseline for future studies. The results show a good agreement between Rossiter prediction and experiments for a shallow cavity of L/D = 4. Deeper cavities with a length to depth ratio of one and 0.5 represent more organ pipe resonance phenomena. This is especially governed by the geometry of the cavity itself and the height of the test section. All cavities experience a shift in modes depending on the operating point. This mode shift pattern is similar for deeper cavities. However, the operating range can be divided into four sections in which a mode shift occurs for all cavities.
An Experimental Study of Turbine Vane Film Cooling Using Endoscope-Based PSP Technique in a Single-Passage Wind Tunnel
Authors: Wang Kechen , Shao Hongyi , Zhang Xu , Peng Di , Liu Yingzheng , Zhou Wenwu 
Published: September 2021

Abstract
Limited optical access has been a challenge in gas-turbine related researches since the small blade pitch makes it difficult to arrange the camera at a proper viewing angle. In this paper, the application of an endoscopic system in a single-passage wind tunnel is presented. The film cooling effectiveness over the turbine vane’s pressure side with two types of holes was measured using the pressure-sensitive paint (PSP) technique. With the 7-7-7 shaped hole serving as the baseline, the sister shaped hole was compared side-by-side to examine its cooling performance at exit Ma = 0.84. Carbon dioxide (i.e., DR = 1.53) as coolant was discharged into the flow passage through two rows of holes (i.e., 4D spacing between holes and 1.5D spacing between rows) with blowing ratio (M) varied from 0.6 to 2.0. Through the implementation of the homography algorithm, the distorted coolant traces were recovered from the cambered surface. It was found that the film cooling effectiveness of both holes was greatly influenced by the blowing ratio. The sister shaped hole exhibited a relatively high effectiveness distribution at low M but its effectiveness decreased at high M due to the coolant jet detachment. In contrast, the 7-7-7 shaped hole demonstrated significantly higher effectiveness at high M, which can be attributed to the lower momentum flux ratio results of its larger exit area. The endoscope-based PSP technique and the obtained adiabatic effectiveness results may lay the foundation for other investigations and support other CFD studies in the gas turbine community.
Mechanical Testing of Additively Manufactured Superalloy Lugs
Authors: Roychowdhury Sushovan , Karlsson Henrik , Henriksson Björn , Carlson Pher-Ola 
Published: September 2021

Abstract
Additively manufactured parts, in spite of their many advantages, face substantial challenges on the path towards certification. This challenge is more pronounced in the quality-demanding aviation industry, where the safety considerations are paramount. A major reason for this challenge is the lack of history associated with additively built parts compared to the traditional cast and wrought components. In assessing the structural integrity of cast and wrought components, material properties obtained from laboratory coupon tests are routinely applied for design calculations of large components. However, for AM parts, questions remain over transferability of properties over multiple length scales due to possible variations in material chemistry, microstructure, and defect. In this work, this issue is investigated by conducting mechanical tests on small simplified lugs of nickel-based superalloy Haynes 282. The lugs are produced by the laser powder bed fusion process. After appropriate heat treatment and machining operations, the lugs are subjected to strength, low cycle fatigue, and crack propagation tests. Multiple tests are carried out in order to assess repeatability. Design calculations are performed to assess whether the test results can be predicted with standard methods. The results in the current work generate confidence in predictable, repeatable behavior of the AM built lugs. Continuation of this approach over larger length scales has the potential to build enough confidence so that additively manufactured parts can be used in load-bearing structural elements of the aircraft engine.
Details of Shrouded Stator Hub Cavity Flow in a Multi-Stage Axial Compressor Part 2: Leakage Flow Characteristics in Stator Wells
Authors: Kamdar Nitya , Lou Fangyuan , Key Nicole L. 
Published: September 2021

Abstract
The flow in shrouded stator cavities can be quite complex with axial, radial, and circumferential variations. As the leakage flow recirculates and is re-injected into the main flow path upstream of the stator, it deteriorates the near-hub flow field and, thus, degrades the overall aerodynamic performance of the compressor. In addition, the windage heating in the cavity can raise thermal-mechanical concerns. Fully understanding the details of the shrouded-hub cavity flow in a multi-stage environment can enable better hub cavity designs. In the first part of the paper, the influence of the hub leakage flow on compressor performance and its interactions with the primary flow were investigated. While the impact of hub leakage flow on the primary passage is readily available in the open literature, details inside the cavity geometry are scarce due to the difficulties in instrumenting that region for an experiment or modeling the full cavity geometry. To shed light on this topic, the flow physics in the stator cavity inlet and outlet wells are investigated in the present paper using a coupled CFD model with inclusion of the stator cavity wells for the Purdue 3-Stage (P3S) Axial Compressor, which is representative of the rear stages of a high-pressure-compressor in core engines. At the inlet cavity, the presence of at least one pair of vortices influences the trajectory of the cavity leakage flow. The amount of leakage flow also determines the size of the vortical structures, with larger clearances creating a smaller vortex and vice versa. After passing through the labyrinth seals, the leakage flow travels along the stator landing first and then transitions to the rotor drum. In general, a flow path closer to the rotor drum achieves higher circumferential velocity but also exhibits significant temperature rise. A rise in circumferential velocity directly corresponds to a rise in temperature. In addition, the windage heating increases with increasing seal clearance. Furthermore, the inlet well contributes the most to overall windage, nearly 50% of the total windage heating, while the labyrinth seals and outlet well account for very little.
Anomaly Detection for Large Fleets of Industrial Equipment: Utilizing Machine Learning With Applications to Power Plant Monitoring
Authors: Allen Cody W. , Holcomb Chad , de Oliveira Maurício 
Published: September 2021

Abstract
This paper covers three contemporary topics in the development and deployment of machine learning based diagnostics for large fleets of industrial machines. First, we address the philosophy of monitoring as to whether anomaly detection versus specific failure classification should be pursued, utilizing published statistics of reliability of industrial machines. Second we address the question of unsupervised versus supervised methods using a simulated example of a typical industrial machine fault, where we apply a number of popular unsupervised and supervised algorithms and directly compare their alerting ability. Lastly, model development and deployment at global scale is discussed, with application to a global fleet of gas turbines. The application includes a framework of neural network models that have been trained to find anomalous behavior for a system of the gas turbine package. The remainder of the paper includes a discussion of the results from the fleet application. Specifically, we discuss the fleet training procedure and hardships incurred in moving from proof of concept designs to full deployment on global production asset monitoring. Selected training models that failed to be of production quality are examined and the source of training error is identified. Throughout, the paper provides lessons learned, broad insights gained, and productionization issues that still need improvement as it relates to development and deployment of machine learning models at the scale of global industrial machine monitoring.
Investigation on Flow Mechanism Driving Heat Transfer Enhancement in a Wide Channel With Staggered Square Pin Fins
Authors: Duan Jingtian , Zhang Ke , Xu Jin , Lei Jiang , Wu Junmei 
Published: September 2021

Abstract
Particle Image Velocimetry (PIV) was used to measure the flow field of staggered square pin-fin array in a wide rectangle channel (AR = 4). The experiment was conducted at two Reynolds number, 10000 and 20000, based on the hydraulic diameter and bulk velocity of the channel. The distribution of flow field properties was compared with that of Nu to analysis the key flow physics driving heat transfer enhancement in channel with square pin fin. The Nusselt number was achieved through temperature measurement using thermochromic liquid crystal in the same geometry setup. Results were compared with those for circular pin fin to study the effect of geometry on flow physics driving heat transfer enhancement. It was found that the wake length of square pin fin is longer than that of circular pin fin, which indicated flow around square pin fin requires longer distance to develop. Compared to circular pin fin, small scale disturbances in the shear layer of square pin fin show its contribution to local end wall heat transfer enhancement. Large motions benefit end wall heat transfer more effectively at lower Re. Small scale unsteadiness contributes more to heat transfer augment as flow develops or Reynolds number increases while large scale motions get weaker.
Application of Large Eddy Simulation for HA_Class Combustion System Design to Mitigate Combustion Instabilities (Frequency, and Amplitude)
Authors: Hajiloo Azardokht , Narra Venkat , Krumenacker Erin , Karim Hasan , Shunn Lee , Bose Sanjeeb , Ham Frank 
Published: September 2021

Abstract
Enabled by national commercialization of massive shale resources, Gas Turbines continue to be the backbone of power generation in the US. With the ever-increasing demand on efficiency, GT combustion sections have evolved to include shorter combustion lengths and multiple axial staging of the fuel, while at the same time operating at ever increasing temperatures.
This paper presents the results of very detailed Large Eddy Simulations of one (or two) combustor can(s) for a 7HA GE Gas Turbine Engine over a range of operating parameters. The model of the simulated combustor can(s) includes (include) all the details of the combustor from compressor diffuser to the end of the stationary part of the first stage of the turbine. It includes the geometries of multiple pre-mixers within the combustion can(s) and the complete design features for axial fuel staging.
All simulations in this work are performed using the CharLES flow solver developed by Cascade Technologies. CharLES is a suite of massively parallel CFD tools designed specifically for multiphysics LES in high-fidelity engineering applications.
Thermo acoustic results from LES were validated first in the physical GE lab and then in full-engine testing. Both the trend as well as the predicted amplitudes for the excited axial dominant combustion mode matched the data produced in the lab and in the engine. The simulations also revealed insight into the ingestion of hot gases by different hardware pieces that may occur when machine operates under medium to high combustion dynamics amplitudes. This insight then informed the subsequent design changes which were made to the existing hardware to mitigate the problems encountered.