Continuous in-Situ Monitoring of Aqueous Chlorine Species Formed during Electrolysis of Saltwater
Authors: Dronsfield Sydnee , Singh Anand , Paulson Scott , Birss Viola Ingrid 
Published: December 2024

Hydrogen is a promising alternative energy carrier to mitigate emissions arising from fossil fuel use. However, current methods of commercial hydrogen production, e.g., steam-methane reforming, are known to contribute significantly to greenhouse gas emissions. Therefore, there is substantial interest in green hydrogen production through water electrolysis. At the same time, sources of freshwater are limited and thus efforts are increasingly turning to saltwater electrolysis using renewable energy1. However, one of the key challenges then encountered is related to the chlorine evolution reaction (CER), which can compete with the desired oxygen evolution reaction (OER) at the anode, especially as the local pH becomes more acidic, which causes the thermodynamic potentials of the OER and CER to become more similar1,2. Cl2 is the primary product of CER in acidic media, whereas OCl- is the predominant species in neutral and alkaline environments1,2. However, the CER is an undesirable reaction during water splitting due to the toxic and corrosive nature of the OCl- and gaseous Cl2 formed1,2.
While there are many efforts being made to minimize the CER by the development of highly selective OER electrocatalysts and through the use of membranes to prevent acidic conditions from building up at the anode, it is still important to monitor the amount of OCl- and Cl2 formed under a variety of conditions of potential, current, anode catalyst material, solution agitation, etc. For this reason, our goal is to continuously monitor OCl- formation at the anode to quantitatively determine the Faradaic efficiency of oxygen production.
Present-day methods of OCl- and Cl2 monitoring each have their own drawbacks. For example, standard analysis techniques, such as gas chromatography (GC), can quantify the amount of Cl2 produced but special corrosion protection measures must be taken to protect the GC columns and detectors. Further, analytical techniques, e.g., iodometric titration, are cumbersome as they require freshly prepared titrants/solutions2,3. In contrast, several electrochemical techniques, including cyclic voltammetry and differential pulse voltammetry, have been shown to quantitively detect OCl- in alkaline solutions4–6 but have not been applied to saltwater electrolysis applications to our knowledge.
In the present work, we demonstrate the in-situ quantification of the OCl- concentration during saltwater electrolysis by tracking the charge passed during what has been proposed to be OCl- reduction in a peak at ca. 1.5 vs RHE6–8. As our goal is to identify anode materials that are both corrosion resistant and intrinsically selective to the OER, this work also focusses on several different families of anode materials. Here, the amount of OCl- formed is determined continuously using a fourth electrode poised at a potential negative of 1.4 V vs RHE as a function of electrolysis time. The accuracy of this electrochemical method has been confirmed by iodometric titration and parallel rotating ring disc electrode analyses. Additional confirmation of the validity of this method has been obtained from the measured oxidation charge passed over various times at constant potential as compared to the amount of oxygen produced at the anode outlet as determined by gas chromatography, with the difference due to OCl- formation.
This presentation will include the results of studies of the selectivity of the OER vs the CER at several new anode materials with time and as a function of current, potential, NaCl solution flow rates, and pH.
Acknowledgements:
This research is supported by the Natural Science and Engineering Research Council of Canada, the Canada First Research Excellence Fund, Alberta Innovates, Evolve Hydrogen Inc., Qualicase Ltd., and Fidelity Manufacturing Group.
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