Methodology of structured development and validation of multiphysical constitutive models using the example of crushed salt compaction under 3D THM load conditions
Authors: Düsterloh Uwe , Lerche Svetlana 
Published: November 2021

Abstract. The conceptual plans for the final underground disposal of radioactive waste in rock salt formations are based on extensive backfilling with crushed salt of the residual cavities left after waste deposition. It is therefore of particular importance for the historical and prognostic analysis of the load-bearing behavior and impermeability of a final repository in rock salt to demonstrate that compaction of the crushed salt backfill, which progresses over time, is suitable to seal the breaches in the geological barrier created during the underground excavation of the cavity in the long term such that safe containment of the waste is ensured. Relevant investigations on the thermal-hydraulic-mechanical (THM) behavior of crushed salt revealed that the constitutive models for the description of crushed salt compaction, which have regularly been based on the evaluation of oedometer tests, are not suitable for a sufficiently realistic representation of the essentially three-dimensional stress-strain behavior of crushed salt depending on the external load in space and time. Evidence for the above statement lies in particular in the fact that even when standardized mixtures of crushed salt are used, a computational reanalysis of compaction tests using a standardized set of parameters has hitherto been unsuccessful when different loading scenarios were specified for these laboratory tests. This means that deformations and porosities measured in the context of one individual laboratory tests can currently only be reanalyzed in sufficient quantity, irrespective of the choice of constitutive model, if the model parameters are determined in relation to this test. As a result, it must be stated that, on the one hand, the compaction behavior of crushed salt in space and time is not yet definitively understood, while, on the other hand, to ensure reliable, robust and sufficiently realistic statements to be made on compaction behavior, and thus to prove the safe containment of radioactive waste in rock salt, the availability of extensive systematically and sufficiently validated constitutive models is indispensable. This presentation introduces a methodological approach for the systematic and structured development and validation of multiphysical constitutive models, an approach that has meanwhile been successfully tested many times. The practical application of this methodology will be presented here using the example of a constitutive model that takes into account the triaxial stress-strain behavior of crushed salt. The individual development and validation steps are documented for the crushed salt model, EXPO-COM, newly developed at the Chair for Waste Disposal Technologies and Geomechanics. Validation of the constitutive model is performed by means of a back-analysis of triaxial long-term crushed salt compaction tests as follows:
Test TK-031 of the German Federal Institute for Geosciences and Natural Resources (Bundesanstalt für Geowissenschaften und Rohstoffe, BGR) for isotropic load conditions Tests V1 (dry), V2 (w=0.1 %), and V3 (wet) of the German Society for Plant and Reactor Safety (Gesellschaft für Anlagen- und Reaktorsicherheit gGmbH, GRS) for different stresses and temperature levels as well as humidity Test TUC_V2 of the Clausthal University of Technology (TUC) for isotropic and deviatoric stress conditions. The TUC_V2 test characterizes, in the context of the methodology for the
structured development and validation of multiphysical constitutive models, an innovative test method geared towards constitutive model development, in which the loading boundary conditions specified in the test guarantee the isolated analysis of individual factors influencing compaction behavior (Fig. 1). A description of the tests and test techniques that are still required for the full development and validation of the EXPO-COM constitutive model planned as part of the KOMPASS II research project is given together with a description of methodological guidelines relating to requirements on reliability, functionality, practicability, and validity ranges of the EXPO-COM constitutive model (Fig. 2). As a result of the subsequently possible comparison of experimentally validated and not yet validated dependencies or process variables, a validation status is defined for the constitutive model EXPO-COM. This validation status shows which factors influencing the THM-coupled material behavior of crushed salt are currently sufficiently realistically taken into account, and which influencing factors cannot yet be validated by the constitutive model. The main objectives of the tests to be carried out as part of the KOMPASS II research project include:
Continued validation based on the systematized database to be created in KOMPASS II. Testing of the constitutive model in the context of numerical analyses of the predictive quality and numerical stability of the constitutive model for in situ relevant stress boundary conditions, prediction times and material properties.