Investigation of Effect of End Wall Contouring Methods on a Transonic Turbine Blade Passage
Authors: Panchal Kapil , Abraham Santosh , Ekkad Srinath V. , Ng Wing , Brown Barry J. , Malandra Anthony 
Published: May 2012

End wall contouring has been widely studied during past two decades for secondary loss reduction in turbine passages. Recent non-axisymmetric end wall contouring methods have shown more promise for loss reduction as compared to the axisymmetric end wall contouring methods used in initial studies. The end wall contouring methods have shown definite promise, especially, for the turbine passages at low design exit Mach numbers. A class of methods exists in the literature where the end wall surface is defined by using a combination of two curves. These curves specify surface topology variation in streamwise and pitchwise directions. Another class of methods depends on surface contour optimization, in which the modification of surface contours is achieved by changing the control point locations that define the surface topology. A definitive, passage design parameter based method of contouring is still not available. However, a general guideline for the trend of contour variation, along pitchwise and streamwise direction, can certainly be extrapolated from the existing literature. It is not clear, however, whether such a trend can be fitted to any blade profile to achieve, least of all a nonoptimum but a definite, reduction in losses. Moreover, almost all of the existing studies have focused on end wall contouring of passages with low exit Mach numbers. Some researchers, indeed, have used blades designed for high turning and high exit Mach number. However, such studies were done at Mach number well below the intended design condition. A study of effect of end wall contouring on a high turning blade with high design exit Mach number is not available in open literature. The present study investigates the effect of application of three different types of end wall contouring methods through numerical simulation, on a high turning transonic turbine blade passage. The main contouring method is based on total loss reduction criterion which is described here in detail. The contouring methodology described here avoids the deficiency of current commercial mesh generation software in context of automated meshing and provides a robust end wall optimization methodology. The geometry that gives minimum SKE values is compared with this loss optimized geometry. Additionally, a normalized contoured surface topology was extracted from a previous study that has similar blade design parameters and this surface was fitted to the turbine passage under study in order to investigate the effect of such trend based surface fitting. This contour geometry has also been compared with the other two contour geometries. Aerodynamic response of these geometries has been compared in detail with the baseline case without any end wall contouring. A comparison of shape and location of end wall contours on aerodynamic performance has been provided. The results indicate that end wall contouring for transonic turbine blades may not result in as significant gains at design conditions as those claimed for low speed turbine passages in previous studies.