Green Hydrogen Production Directly from Seawater with No Corrosion Using a Nonmetallic Electrode: A Novel Solution and a Proof of Concept
Authors: Oraby Moustafa , Shawqi Aseel 
Published: February 2024

Why Hydrogen. Nowadays, the energy industry and research laboratories are heavily working on developing ideas and methods to reduce and/or eliminate the carbon dioxide emission to control the problem of global warming. The solution relies on finding alternative green energy resources to reduce the world’s dependence on conventional fossil hydrocarbon energy. Green hydrogen gas from water stands on the top of the alternative resources since it does not produce carbon dioxide when burned and in return does not add to global warming. Since seawater is the largest resource on earth, this makes the hydrogen production from seawater the most economically attractive solution. It is very important to avoid using fresh water as a source of hydrogen energy due to the dependence of all living creatures, humans, animals, plants, etc., on such very limited resources. In this paper, the applications of the proposed novel solution of green hydrogen production directly from seawater relies on solving one of the major problems, electrode corrosion. Generating Hydrogen. The direct method to produce green hydrogen from seawater is the electrolysis technique. This technique requires a direct current power supply for the positive and the negative electrodes. The outcome of the electrolysis is decomposing the saltwater to its positively charged hydrogen and sodium ions at the negative electrode and its negatively charged oxygen and chlorine ions at the positive electrode. The Real Challenge. Traditionally in the electrolysis analysis of water, both electrodes are made of metals. At the positive electrode, both the oxygen and the chlorine cause a high rate of corrosion to that electrode. This results in the interruption of the electrolysis process, bad water condition due to the corrosion deposits, and cost burden due to the need to periodically replace the corroded electrodes and/or use high‐cost corrosion‐resistant alloys. The Novel Solution. A low‐cost but powerful solution to the corrosion problem is introduced, tested, and experimentally proved. The novelty of the solution relies on replacing the classic special high‐cost metallic positive electrode with a nonmetallic, no‐cost, one. The nonmetallic electrode is made of surface rock portions that have high porosity and pore volume and high permeability and pore connectivity and is saturated with saline water. Surface rocks with the above properties exhibit very low resistivity and hence conduct electricity like metallic electrodes. The voltage and the current conducted by such electrode are controlled by the electrode geometry, connectivity, and physical properties. Results and Discussions. Multiple experiments using the proposed nonmetallic high‐porosity and high‐permeability positive electrode are conducted and presented in this paper. The experimental work is based on testing multiple rock electrodes with different rock properties, sizes, and connectivity in comparison to the metallic ones. The comparison showed that the novel solution solved the corrosion challenges of the metallic electrodes with excellent efficiency.