New Materials for Alkaline Fuel Cells from Electroplating Industries Waste Solution Oxygen Reduction Reaction Catalyzed by Pd on Carbon Nanotubes, Graphene and Carbon Black
Authors: Bonechi Marco , Savastano Matteo , Giurlani Walter , Meoli Arianna , Maccioni Irene , Bianchi Antonio , Innocenti Massimo 
Published: February 2024

Issues concerning the energy sector are the focus of international discussions; the progressive depletion of fossil reserves and the increase in energy demand have led to the rise in fuel and electricity prices. In this context, fuel cells are promising candidates for a sustainable future. Oxygen Reduction Reaction (ORR) is the bottle-neck strategic reaction ruling the fuel cell efficiency process. This reaction allows the release of chemical energy in the form of electricity without producing any waste. However, the slow kinetics of ORR require highly effective electrocatalysts for proper boosting. It is well known that best available catalysts, in terms of raw bulk elements, belong to the so-called platinum group metals (PGMs). PGMs are very expensive, hence lowering the PGM content of ORR catalysts is among the most prevalent research focuses [1,2].

We propose two different ways to obtain carbon-based ORR catalyst with a low continent of PMGs. The first approach involves the use of Single-Ion catalysts designed by carbon nanotubes functionalized with palladium(II) complexes show [3]. The second approach is totally innovative and aims at recovering precious metals to reduce industrial waste and promote the development of a circular economy. Large quantities of wastewater are produced in electroplating industries. This wastewater not only has to be properly processed before it is released into the environment, but also contains metals like palladium [4]. Using carbon materials and an electroless deposition, palladium can be recovered from the wastewater of the electroplating industry. We focus on carbon black (CB) and two different types of graphene-type materials named as (G4) and (G7). It was found that CB and G4 can recover up to 97% palladium. In this way we obtained hybrid materials containing palladium that could be promising candidates for use as catalysts for the ORR in alkaline fuel cells.

New catalysts were treated by preparing a nafion polymeric dispersion and tested with electroanalytical techniques. Rotating ring-disk electrode (RRDE) experiments were performed to investigate the catalytic pathway of ORR and asses the number of exchanged electrons per oxygen molecule. Results confirm that tested materials promote the four-electron reaction pathway and reduce the formation of hydrogen peroxide. These approaches provide the basis for further developments to improve the efficiency of future low-cost catalysts for alkaline fuel cells.

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[2] Bonechi, M.; Giurlani, W.; Vizza, M.; Savastano, M.; Stefani, A.; Bianchi, A.; Fontanesi, C.; Innocenti, M. On the Oxygen Reduction Reaction Mechanism Catalyzed by Pd Complexes on 2D Carbon. A Theoretical Study. Catalysts
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[3] Savastano, M.; Passaponti, M.; Giurlani, W.; Lari, L.; Calisi, N.; Delgado-Pinar, E.; Serrano, E.S.; Garcia-España, E.; Innocenti, M.; Lazarov, V.K.; et al. Linear, Tripodal, Macrocyclic: Ligand Geometry and ORR Activity of Supported Pd(II) Complexes. Inorganica Chim. Acta
2021, 518, 120250, doi:10.1016/j.ica.2021.120250.

[4] De Beni, E.; Giurlani, W.; Fabbri, L.; Emanuele, R.; Santini, S.; Sarti, C.; Martellini, T.; Piciollo, E.; Cincinelli, A.; Innocenti, M. Graphene-Based Nanomaterials in the Electroplating Industry: A Suitable Choice for Heavy Metal Removal from Wastewater. Chemosphere
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