Design and Safety Considerations for Coiled Tubing Operations in Geothermal Wells
Authors: Carpenter Chris 
Published: August 2021

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper OTC 30408, “Design and Safety Considerations To Perform Coiled Tubing Operations in Large-Diameter, High-Temperature Geothermal Wells,” by Ishaan Singh, SPE, Danny Aryo Wijoseno, SPE, and Kellen Wolf, Schlumberger, et al., prepared for the 2020 Offshore Technology Conference Asia, originally scheduled to be held in Kuala Lumpur, 17–19 August. The paper has not been peer reviewed. Copyright 2020 Offshore Technology Conference. Reproduced by permission.

The productive section in a high-pressure, high-temperature (HP/HT) geothermal Field A in the Philippines features shallow and deep reservoirs separated by a low-permeability formation. However, recent years have seen a reduction in production levels. To activate and enhance well production, coiled tubing (CT) nitrogen-lift operations were required. CT simulations were combined with simulations from the geothermal reservoir to overcome modeling limitations. The outcome helped the design of a new cooling-loop system and allowed optimization of the nitrogen-lift technique. As a result, two large-diameter geothermal wells were lifted safely with 2-in. CT.

Introduction

This study describes design and safety considerations in performing CT operations in high-temperature, large- diameter geothermal wells. The customized high-temperature-grade seal material was chosen to withstand high bottomhole temperatures (BHT) (600°F), and a heat exchanger riser system was designed and tested on the job to handle high-surface-temperature steam (350–400°F), thus mitigating potential well-control incidents.

Challenges of Seal Damage Caused by High Surface Temperatures in Live Well Intervention

The CT interventions in quenched HP/HT geothermal wells reduce the risk of surface equipment failure. The seal material readily available in the market is rated to 250°F, but, if quenching is not possible, the high-temperature steam (approximately 350–400°F) may flow into the pressure-control equipment, leading to seal damage and CT contingencies. At high temperatures (400°F), these seals are unusable. It becomes essential to use a surface heat exchange riser (HER) system to prevent this issue.

Design and Execution of HER Systems in Field A

To avoid any well contingency and to keep pressure-control equipment safe, HER systems can be used. Some basic designs for HERs are described in the complete paper.

For this study, a customized 4.06-in. HER cooling system (Design 1, shown in Fig. 1) was designed to accommodate 2-in. CT pipe. Design 1 was chosen from an evaluation of three design candidates outlined in the complete paper. The wellhead stack featured seal elements rated to high temperatures (400°F). To prevent high- temperature steam from entering the wellhead stack, the blowout preventer, and other surface- equipment elements, an efficient HER system was designed wherein, while the CT is still in the well performing CT operations, the cold water can be pumped into the CT-stack annulus from the top flow cross through the cooling riser to the bottom flow cross and back to the return tank. The temperature of the cooling loop was continuously monitored to ensure that it was well below 212°F (the boiling point of water).