Synthesis of Graphene / Copper Composite Thin Foils As Innovative Anode Current Collectors for Lithium-Ion Batteries
Authors: Barbe Julien , Valero Anthony , Barborini Emanuele , Lamblin Guillaume 
Published: February 2024

Lithium-ion batteries (LIB) are now considered as standard power storage units in laptops, mobile phones, and electric cars. Yet, they trigger important and constant R&D efforts to improve their energy density, lifespan, safety, and cost efficiency. Among LIB components, anodic copper current collector contributes to 8.1% of the total LIB weight [1]. In their ongoing quest to reduce the thickness of the anodic electrode foils, manufacturers face now a 6 µm thickness limitation due to mechanical issues (wrinkling and tearing) complicating their processing. In this context, using lighter materials with improved mechanical properties (with equal or improved thermal and electrical conductivity) compared to pristine copper is considered as an interesting solution to contribute to a further improvement of Lithium-Ion Batteries energy density.

Owing to its high mechanical properties, high electrical and thermal conductivity, and low density [2], graphene and its derivates could be considered as promising materials to fabricate graphene / copper composites and achieve thinner / lighter current collectors. Such composites have already been successfully synthetised using copper electroplating with clear thermal and mechanical improvement [3].

The work to be presented in this talk will describe a new and simple route for the fabrication of graphene nanoplatelets (GNPs) or graphene oxide (GO) / copper composites consisting of : (i) the dispersion of graphene derivates in ethanol, (ii) their spraying onto Titanium substrate, (iii) a post electroplating on the sprayed graphene materials. In case of GNPs, a prior functionalization by polydopamine biopolymer is performed to increase their hydrophilicity and allow their dispersion. The polydopamine polymerization mechanism is known in literature to be complex and not extensively understood. The investigations done to understand the functionalization of GNPs by polydopamine using different techniques like Transmission Electron Microscopy (TEM) and X-ray Photoemission Spectroscopy (XPS) will be shared. Moreover, the use of Helium Ions Microscopy coupled with Secondary Ions Mass Spectrometer (HIM-SIMS) has been chosen as an original and powerful technique to further study the conformation of polydopamine onto GNPs. Finally, we will present the fabrication of thin graphene oxide copper composite foils and their characterization using Scanning Electron Microscope (SEM). A special focus will be given on the comprehension of copper nucleation behaviour on Graphene materials that remains not well studied. Electrochemical techniques such as impedance and current transient nucleation and growth analysis is currently under testing.

[1] Zhu, P. Gastol, D. Marshall, J. Sommerville, R. Goodship, V. Kendrick, E. J Power Sources, 485, 229321 (2021)

[2] Fatemeh Farjadian et al. Recent Developments in Graphene and Graphene Oxide: Properties, Synthesis, and Modifications: A Review 5,10200-10219, Chemistry Europe (2020)

[3] Song, G. et al.. One-step synthesis of sandwich-type Cu/graphene/Cu ultrathin foil with enhanced property via electrochemical route. Materials and Design, 191, 108629. (2020)