Hybrid Testing System Development for Single Point Mooring Lines FOWT’s
Authors: Pires Oscar , Azcona-Armendáriz José , Casanovas Carlos , Castelló Ignacio 
Published: November 2024

To advance the development of various concepts for floating offshore wind turbines, it is imperative to have access to experimental data. These data are used in the validation of the tools for the simulation of floating turbines and also for the tuning of the models.

CENER has developed a hybrid testing methodology that enhances the performance of wave basin tests for scaled models of Floating Offshore Wind Turbines (FOWTs). This approach allows us to apply forces and moments from the wind turbine to the floating platform without needing to replicate wind within the testing facility or create a complex model of the wind turbine rotor.

However, when it comes to testing single point moored (SPM) platforms, a unique challenge arises. These platforms have an additional degree of freedom as they can freely rotate around the vertical axis of their mooring attachment (yaw degree of freedom). These type of platforms can present important misalignments with respect to the wind depending on the combination of wind, wave and current directions. Consequently, accurately capturing the impact of misalignment on platform dynamics, especially in yaw, is essential to assess the platform’s ability to self-align with the wind direction, a key factor known as weathervaning capacity.

The X1Wind platform is an innovative floating wind system, based on a single point mooring solution with a downwind wind turbine configuration that allows it to be passively self-orientated. The concept has been extensively tested on prototypes at real sea conditions as well as on scaled models at wave basins. For the last wave basin testing campaign, X1Wind has entrusted CENER with the development of the hybrid testing methodology adapted to the requirements of SPM platforms. The testing campaign has covered different wave and wind conditions, including misalignment scenarios and has shown a good dynamic behavior of the platform on yaw.

This study outlines the advancements made in the CENER Software-in-the-Loop (SiL) hybrid testing system for wave basin tests of SPM platforms. In order to correctly introduce the direction of the aerodynamic forces on the wind turbine under misaligned conditions, improvements on the software and hardware (loads actuator) of the SiL system were developed and tested. An actuator system consisting of 6 propellers was used.

The numerical model that calculates the rotor aerodynamic loading were expanded to take into consideration the direction of the aerodynamic loads with respect to the platform. Additionally, the drag of the wind over the tower and other platform elements must be considered, as they can play a relevant role in the generation of the weathervaning moment.

The study concludes that the use of the upgraded SiL hybrid testing system is an effective and afordable solution for the testing of scaled SPM platforms at wave basin facilities. It also summarizes the different considerations that the system has to overcome for the particularity of this type of testing application.