Digital indicator for evaluating the hydraulic control system of the tractor gearbox
Authors:   Federal Scientific Agroengineering Center VIM, Kostomakhin M. N , Sayapin A. S. ,   Federal Scientific Agroengineering Center VIM, Petrishchev N. A. ,   Federal Scientific Agroengineering Center VIM, Makarkin I. M. ,   Federal Scientific Agroengineering Center VIM, Pestryakov E. V. ,   Federal Scientific Agroengineering Center VIM
Published: October 2024

The effi ciency of using energy-saturated tractors in agriculture largely depends on the level of preparation for fi eld work, which in turn depends on an objective assessment of the general technical condition of components and assemblies to justify the repair and maintenance work carried out. Various diagnostic tools are widely used for a non-selective assessment of the general technical condition of the internal combustion engine: motor testers, crankcase gas fl ow meters, etc. However, there are no such means to assess the technical condition of the transmission (gearbox) of energy-saturated equipment of domestic production. In conditions of logistical remoteness from service centers, there is a need to develop digital indicators to assess the general technical condition of a hydraulically controlled gearbox according to the time of the transition process, allowing the end user to contact the dealer’s service company in a timely manner (The purpose of the study) to study the status of the issue, analyze the NTD and search experiments and develop an experimental digital indicator for monitoring the general technical condition of boxes transmission changes of energy-saturated tractors of domestic production according to the transition process in the hydraulic control system. (Materials and methods) Conducted an analysis, studied the NTD, as well as methodological guidelines for diagnosing and managing the reliability of agricultural machinery, previously produced control and diagnostic equipment, KI-112383 was chosen as an analog for the development of a digital indicator. It has been established that the method of transient characteristics is widely used to diagnose rapidly changing processes. Monitoring the time of the transition process in the hydraulic control system is a necessary diagnostic procedure that allows you to indiscriminately assess the overall technical condition of the KP of operated energysaturated tractors. (Results and discussion) the results of staged experiments using the E-14-140M ADC when running in the gearbox of the K-744R tractor on the stand showed the possibility of a comparative assessment of the general technical condition according to the transient characteristics of pressure recovery in the control system during gear shifting. To develop a prototype of the digital indicator, a virtual simulation was carried out with simulation of the algorithms of operation, and test tests were carried out on the developed laboratory installation. The developed experimental digital indicator can be used as an integrated monitoring tool to automatically determine the general technical condition of the gearbox, as well as inform the operator to minimize the infl uence of the «human» factor when changing gears. (Conclusions) For eff ective management of the general technical condition of tractors, it is necessary to pilot the implementation of the developed digital indicator, which will allow assessing the dynamics of changes in the transient pressure recovery process as a diagnostic parameter during the repair of the gearbox and under operating conditions of tractors without making changes to the design.