Critical Review of Multistage Fracturing Completions and Stimulation Methods
Authors: Alali Eyad A. , Bataweel Mohammed A. , Arias Urbina Rommel Ernesto , Bulekbay Aslan 
Published: November 2020

Recent development of horizontal well completions and stimulation methods enhanced the development of conventional and unconventional resources. Multistage fracturing allowed oil and gas operators to stimulate long laterals in continuous and efficient operations that increase the reservoir contact, thus increasing the recovery of oil and gas. Oil and gas operators work to improve the efficiency of multistage fracturing treatments by developing and integrating enabler hardware, processes and chemical technologies to enhance the fracturing operations and reduce cost.

This paper reviews and discusses the different types of horizontal wells with multistage fracturing completions and stimulation techniques including plug-and-perf, abrasive jetting, just-in-time perforation, sliding sleeve systems, coiled-tubing conveyed fracturing systems and annular isolation methods. The efficiency of the multistage fracturing treatments depends on multiple factors comprising the operational time and cost associated with different type of completions such as plugs and sleeves, different intervention operations such as wireline or coiled-tubing and different stage distribution and pumping designs. Combination of multiple multistage fracturing methods resulted in hybrid cost-effective treatments. In addition, multistage fracturing fluids diversions contribute significantly to the stimulation efficiency. Different types of diversion methods are discussed for each stimulation system.

This paper provides a comprehensive summary of the operational practices, fracturing methods, and different multistage fracturing completions in horizontal wells while emphasizing on the recent advancements available in the market. The ability to develop an efficient and effective multistage fracturing operation is based on understanding the reservoir requirements, and identifying logistical and resource challenges at the geological location where the operation is taking place. The developed solutions would be an integration of currently available process, with proper completions, materials and development of innovative enabler technologies to accomplish optimum procedures. In recent years, several enabler technologies were developed to address the challenges within the existing multistage fracturing operations. The electronic monobore sliding sleeve was developed to address the limitation caused by small ball seat (baffle) in ball actuated sliding sleeve completions. Plug-and-perf operation was enhanced by applying the Just-In Time Perforation (JITP) method by developing a new perforation gun assembly that cuts operation time. Development of autonomous completion elements with the ability to navigate and self-destruct after accomplishing the job helped to reduce the number of trips into the well that greatly affected the operation efficiency. Completion elements and diverters built from dissolvable materials eliminated the drill-out and cleanout operations, which reflect positively on the efficiency of the fracturing process. Reviewing current advancements of multistage fracturing completions and treatments can pave the way for further operation optimization and cost reduction.