Rational Design and Synthesis of CO2 Reduction Reaction Catalysts of High Faradaic Efficiency Toward C2
+ Chemical Conversions
Authors: Liu Di-Jia 
Published: August 2024

Carbon dioxide emission from fossil fuel combustion poses a major threat to global environment and ecological systems.Carbon capture, sequestration and conversion technologies are widely pursued as possible solutions to mitigate negative impact by CO2. The electrochemical CO2 reduction reaction (CO2RR) to fuels and chemicals using renewable electricity offers attractive “carbon-neutral” and “carbon-negative” mitigation strategies. Various catalysts have been investigated as the electrocatalysts for CO2RR. Key challenges facing the current catalyst and electrolyzer designs include insufficient energy efficiency and low single product selectivity.

CO2RR to C2+ chemicals represent a highly important area for CO2 reduction and utilization. For example, ethanol, ethylene, propanol, etc. are among the most produced chemicals by the industry and are widely used for various applications. Using CO2 as raw material for chemical production through electrocatalysis not only improves the carbon cycling, but also reduces the overall emissions from chemical production. While CO2RR via two proton-electron pairs (PEPs), such as the conversion of CO2 to CO or formate, have been proven high selective with fast kinetics, conversions to C2+ chemicals are significantly more difficult due to the rapid escalation of required PEPs to much higher numbers (for example, 12 for ethanol and 18 for propanol), in addition to C-C bond coupling. The increased PEPs substantially complicate the conversion by required multiple steps along the electrochemical coordinate, leading to a high probability of branching reactions and low single product Faradaic efficiency (FE).

To address these challenges, the design criteria for CO2RR to C2+ chemicals should be based on high uniformity of active center for directing identical catalytic path and suppressing competing reactions, strong catalyst-reactant binding in capturing the transient species through multiple PEP transfers, and microenvironment with nanoconfinement for retaining reaction intermediates during extended catalytic processes.

Recently, we developed a new amalgamated lithium metal (ALM) synthesis method of preparing highly selective and active CO2RR catalyst and achieved > 90% FE for conversion of CO2 to ethanol [1]. Our have since expanded the approach to other C2
+ chemicals including acetate, acetone, glycerol, isopropanol, etc., all with FE at or higher than 80%. To better formulate our catalyst design strategy, we not only measured the CO2RR performance over a variety of electrocatalysts, but also investigated their activity-structure relationship through advanced material characterizations, combined with the first-principle computation. We found many interesting properties uniquely associated to CO2RR mechanism and kinetics, such as catalyst-size and electro-potential modulated single selectivity. In this presentation, we will share our recent discoveries and future perspective on the development of highly selective CO2RR catalysts for C2+ chemical conversions.

Acknowledgement: This work is supported by U. S. Department of Energy, Office of Energy Efficiency and Renewable Energy - Industrial Efficiency & Decarbonization Office and by Office of Science, U.S. Department of Energy under Contract DE-AC02-06CH11357.

[1] “Highly selective electrocatalytic CO2 reduction to ethanol by metallic clusters dynamically formed from atomically dispersed copper” Haiping Xu, Dominic Rebollar, Haiying He, Lina Chong, Yuzi Liu, Cong Liu, Cheng-Jun Sun, Tao Li, John V. Muntean, Randall E. Winans, Di-Jia Liu and Tao Xu, (2020) Nature Energy, 5, 623–632