Firefighting Gel Polymer Electrolyte for Non-Flammable Li-Ion Batteries Based on Extremely Low Amount of a Cross-Linkable Polymer
Authors: Jeong Jihong , Song Hyun-Kon 
Published: February 2024

Safety issues of lithium-ion batteries(LIBs) have caught a priority of concerns as the electric vehicle(EV) market expands dramatically and requires higher energy densities. To be free from a variety of unpredictable situations and environments triggering such a safety issue, materials that provide a mechanism to control the factors causing fire and explosion are required to be involved in LIB cells.

In this work, we present a gel polymer electrolyte(GPE) characterized by nonflammability and fire-extinguishing capability by radical scavenging(Rs). This GPE was realized within battery cells by in situ crosslinking a small amount of a cross-linkable fluoro-functionalized cyanoethyl polyvinyl alcohol(F7) in conventional carbonate electrolytes having LiPF6. The cyanoethyl functional groups(-CN) is responsible for gelation by cross-linking while the fluorine-containing moiety terminated radical chain reactions triggering thermal runaway by Rs. The strong interaction between the polymer and solvent molecules restricted solvent volatility. The tiny solid content at 2 wt. % in GPE guaranteed a liquid-level ionic conductivity at 9 mS/cm, disallowing battery performances to be sacrificed. Formation of the LiF-dominant solid-electrolyte-interphase(SEI) layer on anodes was encouraged by the fluoro-moiety of F7.

In previous research of our group, PVA-CN was used as cross-linkable polymer for enhancement of mechanical property with additional metal-chelating functional group. Hydroxy group of PVA-CN is useful to modify the functional group by DCC coupling mechanism. Herein, as same as previous modification, the Heptafluorobutyric acid(HFB) was used for non-flammability and battery performance. F7 was expected to not only increase thermal stability but also scavenge the radicals. In addition, LiF-rich SEI layers would be made by fluorine groups.

First, GPE increase its thermal stability by strong interaction between cross-linked polymer matrix and organic solvents. The binding energy of ethylene carbonate (EC) and hydrogen of cyanoethyl side chain was 0.4 eV which is stronger compared with general hydrogen bond(0.2 eV). Therefore, the flammable gas generation was suppressed by strong interaction between solvents and polymer matrix.

In addition, the flash point demonstrated the strong interaction in GPE. The flash point of GPE which contained different polymer contents was decreased as the ratio of polymer content was increased. The composition of the atmosphere in the devices changed into more flammable because of the higher ratio of EMC gas in the atmosphere within enough time to equilibrate. In other words, EC forms a greater number of strong interactions with the polymer matrix while the polymer contents increased. The SET test of 2 wt.% PVA-CN-based GPE(G2)(3.36 s/g) and 5 wt.% PVA-CN-based GPE(G5)(0 s/g) proved that higher contents of PVA-CN in GPE ensure the non-flammability.

Second, to overcome the poor electrochemical ability of G5, Rs functionalized F7 was used instead of PVA-CN. Unlike G2, only with 2 wt. % of F7 guaranteed the 0 s/g of SET. Non-flammability of 2 wt.% F7-based GPE(FG2) is due to the fluorine moiety scavenge the O• or H•. In the nail penetration test, only the FG2 was not exploded and maintained charged voltage while the nail penetrates the whole pouch cell vertically because of its elasticity.

The Rs capability was demonstrated by cyclic voltammetry(CV) with 2,2’-azobisisobutyronitrile(AIBN) and alpha-tocopherol(α-TOH). After α-TOH react with AIBN radicals at the 70 ℃, the oxidation current decreased because of consumption of α-TOH. The Rs capability was calculated by ratio of current retention of α-TOH oxidation current with a same amount of among scavenger additives. The Rs capability of F7 was 214%.

Lastly, our findings suggest sufficient non-flammability without battery performances degradation. The capacity retention of FG2 was higher than LE at the 300th Cycles. This is because the fluorine moiety contributed to make LiF-rich SEI layers. The rigid SEI layers and GPE suppressed volume expansion of graphite. Also, the capacity fade was not observed in FG2 with higher current density. The reason for great rate capability is higher lithium-ion conductivity which is a multiplication of ionic conductivity and lithium-ion transference number(tLi+). FG2has 4.82 of lithium-ion conductivity, while 3.63 in LE. Therefore, the mass transfer resistance was not large on the electrode surface due to the higher lithium-ion mobility in FG2.

In this work, the non-flammability and battery performance were successfully demonstrated by thermal stability and Rs capability without any battery performances degradation. The thermal stability was enhanced by strong intermolecular forces between polymer chain and polar organic solvents. The radical chain reaction was terminated by fluorine moiety of GPEs matrix. The capacity retention of FG2 was outstanding compared with LE. Therefore, due to the FG2, the battery will be able to ensure non-flammability without degradation of performance.

Figure 1