(Invited) Extending Cycle and Calendar Life of Si Based Li-Ion Batteries By Localized High Concentration Electrolytes
Authors: Cao Xia , Yi Ran , Kim Ju-Myung , Xu Wu , Zhang Ji-Guang 
Published: February 2024

Si is one of the most promising anode materials for the next generation of lithium (Li) ion batteries (LIBs). Recently, we have developed a porous Si with a unique carbon coating structure (“carbon on Si” instead of “Si on carbon”). The nano-porosity of the materials absorbed most of volume expansion so the particles (between 3-5 mm) can retain their integrity during cycling instead of breakdown observed in bulk Si particles. Although single layer pouch cells (Si/NMC622, 62 mAh) with this porous Si anode and baseline electrolyte (1.2 M LiPF6 in EC-EMC (3:7 by wt.) +10 wt.% FEC) can retain 91% capacity after 800 cycles, their calendar life is still far shorter from 10-year target required by electrical vehicles.

In this work, we present a systematic investigation of the application of localized high concentration electrolyte (LHCE) to extend the cycle life and calendar life of Si-LIBs. A typical LHCE contains a Li salt (typically LiFSI) with high solubility in a common solvent (such as DMC), and a diluent (such as TTE) with minimal solubility of the Li salt. Compared with other electrolyte design, one distinct advantage of LHCE is that solvent and diluent in LHCE can be largely decoupled from each other: change in once components will have not significantly affect the functionality of other components. This characteristic of LHCE enables much more freedom in the electrolyte designs to satisfy different practical application needs (such as long cycle life, long calendar life, high rate, high temperature, and high voltage). For example, Si/NMC622 cells with a composition of LiFSI-2.15DMC-0.17VC-0.69FEC-4.31TTE (in molar ratio) have increased cycle life of Si/NMC622 pouch cells to 2000 cycles with 80% capacity retention at 25°C as compared with 1000 cycles when baseline electrolyte was used. However, this electrolyte is less stable when LiCoO2 is used as the cathode, leading to rapid capacity loss at elevated temperatures (45°C). One possible reason for this is that cobalt in the cathode leads to more rapid decomposition of FEC than in the case of NMC622 at 45°C. On the other hand, the stability of LHCE is significantly affected by the amount of free (unbound) solvent (including DMC, VC, and FEC in the above example) in the electrolyte. By minimizing the amount of total free solvents, an electrolyte with a composition of LiFSI-2DMC-0.1EC-0.1FEC-3TTE has led to a long cycle life of Si/NMC622 cells at 25°C. Increasing the amount of main solvent in the electrolyte can further increase the conductivity of the electrolyte and significantly increase the charge/discharge rate of the cells.

The long calendar life of Si-LIBs can be measured by accelerated tests at elevated temperatures (up to 55°C). Although FEC-containing electrolytes can increase the cycle life of Si-LIBs at room temperature, most Si-LIBs with FEC-containing electrolytes exhibit a rapid increase in impedance at elevated temperature, leading to a short projected-calendar-life. We designed a series of experiments to investigate the effect of FEC on the calendar life of Si-LIBs. The results clearly indicate that the formation of a high impedance interphase layer on the anode and cathode surfaces due to the decomposition of FEC at high temperatures is one of the fundamental reasons for the short calendar life of Si-LIBs. By replacing FEC with an alternative additive, a new LHCE electrolyte has been designed that led to much better cycling stability of Si-LIBs at 45°C (less than 5% capacity loss in 500 cycles) and much longer calendar life. More details of these investigations will be reported in this presentation.