Patent GB-945962-A (GB)
Title: Treatment of mineral fiber tile
IPC: D04H1/64
Filed: 1961-04-18
Abstract: A method of producing felted fibre tile of which at least 75% by weight of the feltable fibres are artificial mineral fibres and in which the fibres are bonded by an adhesive or binding agent which softens under humid conditions, is characterized in that a layer of fibres at and adjacent one face of the tile is impregnated or coated with a thermosetting moisture-resistant synthetic resin composition and the resin is cured to form a substantially continuous structure of resin coated fibres. Suitable artificial mineral fibres are slag wool; the other fibres may be cellulosic fibres or natural mineral fibres, such as asbestos, or mixtures thereof.  A suitable binder is gelatinized starch, which may be applied to the fibrous material in the form of an aqueous slurry of starch grains, de-watered by compression and drainage, and then gelatinized by heating the wet felt in a drying oven.  The resin may be applied by coating roll or sprayer once to the wet mat or to the dry mat, or twice, i.e. once to the wet mat and once to the dry mat.  It may be applied to form a filmlike coat over the entire face of the tile.  In pressing to de-water, the mat may rest on a screen conveyer which leaves a screen image impression on the wet mat when removed from the conveyer. Resin may be applied by coating roll, operated so as to coat only the high spots of the screen image.  The resin may be applied in unadulterated fluid form, e.g. in aqueous solution, or diluted with clay such as bentonite, or may be a powder. Specified resins are melamine-formaldehyde, amine-modified urea-formaldehyde, phenol formaldehyde.  Curing of the resin may be effected by heating. Magnesium oxide, hydroxide or carbonate may be added to the tile to minimize sag.  Several specific examples are described in which proportions of resin, clay, and water, and the weight of coating per unit area of tile are given.ALSO:A method of producing felted fibre tile of which at least 75% by weight of the feltable fibres are artificial mineral fibres and in which the fibres are bonded by an adhesive or binding agent which softens under humid conditions, is characterized in that a layer of fibres at and adjacent one face of the tile is impregnated or coated with a thermosetting moisture-resistant p  synthetic resin composition and the resin is cured to form a substantially continuous structure of resin coated fibres. Suitable artificial mineral fibres are slag wool; the other fibres may be cellulosic fibres or natural mineral fibres, such as asbestos, or mixtures thereof.  A suitable binder is gelatinised starch, which may be applied to the fibrous material in the form of an aqueous slurry of starch grains, de-watered by compression and drainage, and then gelatinised by heating the wet felt in a drying oven.  The resin may be applied by coating roll or sprayer once to the wet mat or to the dry mat, or twice, i.e. once to the wet mat and once to the dry mat.  It may be applied to form a film-like coat over the entire face of the tile.  In pressing to de-water, the mat may rest on a screen conveyer which leaves a screen image impression on the wet mat when removed from the conveyer.  Resin may be applied by coating roll, operated so as to coat only the high spots of the screen image.  The resin may be applied in unadulterated fluid form e.g. in aqueous solution, or diluted with clay such as bentonite, or may be a powder. Specified resins are melamine-formaldehyde, amine-modified urea-formaldehyde, phenol formaldehyde.  Curing of the resin may be effected by heating.  Magnesium oxide, hydroxide or carbonate may be added to the tile to minimize sag.  Several specific examples are described in which proportions of resin, clay and water, and the weight of coating per unit area of tile are given.