Patent GB-513094-A (GB)
Title: Improvements in or relating to tapered gears
IPC: B23F9/10
Filed: 1938-03-31
Abstract: 513,094. Gear-cutting. GLEASON WORKS. March 31, 1938, No. 9933. Convention date, April 17, 1937. [Class 83 (iii)] [Also in Group XXIV] Milling-cutters.-Tapered gears have curved longitudinal side surfaces such that a line drawn radially of the gear apex is tangent to a tooth side at a point between the ends of the tooth, and the teeth taper in depth from end to end and have a radius of curvature R, Fig. 1, which is more than twice the face width W. In a pair of mating gears 30, 31, one member may have non-generated tooth profiles 40, 42 which are surfaces of revolution while the other member is generated conjugate to such surfaces. The mating surfaces Fig. 3, are preferably curved along different radii of curvature so that a localised tooth bearing is obtained in operation. The pinion teeth may also be slightly relieved at the top and bottom to confine the bearing to the central part of the tooth. The gear tooth may be first roughed out and then finish cut in a separate operation but preferably both tooth surfaces are finished from the solid in a single rotation of a gapped " single-cycle " face mill. In one method the cutter has two groups of blades arranged at slightly different radii. A tooth slot is roughed out and one side finish-cut by the first .group of blades, then the gear is slightly rotated and the opposite side of the slot roughed and finished by a second group of blades. The cutter has a short peripheral 'gap between the two series of teeth to permit the angular adjustment. Preferably, however, the cutter is arranged to cut both sides of a slot simultaneously in a single position of the blank. In order to obtain a close approximation to the correct width taper of the tooth spaces the root line of the teeth may be modified as shown at 53, Fig. 7. To obtain the localised tooth bearing, the usual cutter 61, Fig. 8, arranged on an axis 60 and having equal pressure angles on the faces 63, 64, is replaced by a cutter 70 on an axis 65 and having unequal pressure angles on its tooth sides. Such a cutter compared with the normal cutter has a smaller radius 67, 71 for the gear faces 42 and' a larger radius 69, 75 for the faces 40 so that the condition shown in Fig. 3 to localise the tooth bearing will be obtained. This cutter is preferably used for form-cutting the gear member, the pinion being generated by a tool having equal pressure angles on opposite sides by rolling the pinion pitch circle 80 on a tool representing a tooth of the gear. The pinion may be generated by a tool, Fig. 11, having a larger pressure angle than the teeth to be cut so as to obtain the required tooth taper while generating both sides of a space simultaneously. The rolling circles 112, 113 for the generating motion are determined by the intersection of normals 108 at the points of contact between tool and blank. The intersection 111 lies in the root surface so that correct taper is obtained. In a modification the intersection 111 may be .within the tooth space so that the taper of the pinion cut will be more than the theoretical taper. In generating the pinion, Fig. 5, the tool 127 preferably represents a gear 130 having an axis 131 different from the axis 132 of the mating gear, and the pinion is rolled as though in mesh with gear 130. The Specification as open to inspection under Sect. 91 describes a number of further modifications of the cutting tool. These modifications form the subject-matter of Specification 513,102 which is referred to, and do not appear in the Specification 'as accepted.