Patent GB-774073-A (GB)
Title: Improvements relating to mass production processes
Inventor: PACKMAN PERCIVAL JAMES
IPC: H01G13/00
Filed: 1952-07-28
Abstract: 774,073. Packaging. PLESSEY CO., Ltd. July 28, 1953 [July 28, 1952], No. 19034/52. Class 94(1). [Also in Group XXX] In a continuous manufacturing process, the conveyer, by which articles are carried through the successive stages, is a flexible strip, preferably of paper, to which the articles are individually attached. The strip may be marked with the results of tests and other information, It is cut off in lengths carrying an appropriate number of the finished articles and may be retained as part of the packing material. The invention is described with reference to the attachment of terminal wires to and the painting and testing of small capacitors consisting of silver-plated ceramic discs. The testing arrangements are not described. General lay-out of conveyer. Strip from a stock roll 2 (or reserve roll 42) Fig. 1, is drawn by an intermittent gripper feed mechanism at D through a printer B and a perforator D which provides it with sprocket holes and with holes whereby the articles are secured to it. It is drawn past station E (at which terminal wires are threaded into the latter holes) by an intermittently operated sprocket wheel and is taken by further intermittently operated sprocket wheels past station G at which capacitors are supplied between the pairs of terminal wires and one wire is soldered and station L at which the strip is reversed to facilitate the soldering of the other terminal wire. The strip is driven continuously through station N at which the capacitors pass through a bath of paint and through drying and curing ovens O, P. It is then moved intermittently at one rate through testing station R and at another through testing stations S, T and is subsequently drawn by a continuously driven sprocket wheel 327 through station U, V at the latter of which the strip actuates a counter mechanism. Finally it is drawn past a manually operated guillotine at Q by an operator at the packing table W. All the apparatus is driven by a motor 11 via a gear box with a clutch which can be disengaged, to stop the machinery, by any of the operators with the aid of a shaft 14 extending the whole length of the conveyer. Strip-feeding mechanism. For drawing the strip through the printing and perforating machines, it is periodically gripped between a stationary member 110, Fig. 16, and a reciprocating plunger 114 on a carriage 111 which is reciprocated in the direction of movement of the strip by a cam 125, Fig. 18. The extent of travel is adjustable by means of a screw stop 142. During the non-driving part of the cycle the strip is held by a stationary gripping device formed by a fixed member 98 and reciprocating plunger 99. At subsequent positions the strip is driven by sprocket wheels of which the teeth are formed by steel balls and which are driven continuously at some stages and step-by-step, by means of ratchet and pawl mechanisms, at others. Loops due to the different motions at different stages are taken up by idler sprockets on spring-loaded arms, as for example at 333, 334, Fig. 40. At the station shown in Fig. 32 the strip is reversed at the work table 241. It enters the station between rollers 234, 235 and an intermittently driven sprocket wheel 218, passes over an idler sprocket wheel 236 on a pivoted arm to keep it correctly tensioned and then via an idler sprocket wheel 239 past the work table 241, inverted and in the reverse direction, to a sprocket wheel 217 geared to the sprocket wheel 218 by means of equal spur wheels. At the final position, Fig. 40, where the packing operator cuts the strip off, the strip passes over a sprocket wheel 338 with a ratchetdevice to prevent reverse rotation. Perforating strip to form sprocket and workattaching holes. With the aid of a lower fixed die 79, Fig. 12, and a reciprocating block 84 carrying a set of punches, the strip is provided with sprocket holes 16, Fig. 9, and holes for the capacitor terminal wires. Feeding wire to conveyer strip. Wires from a pair of bobbins 143, Fig. 19, pass via guidepulleys 145 and guide-tubes 147, Fig. 20, to channels in a guide-plate where they are gripped between a pair of rollers of which the lower, 151, is driven intermittently by a ratchet and pawl device. The channels in the guide-plate lead to crimps in the conveyer strip formed in line with the work holes by dies 170, 171 of which the lower is stationary and the upper reciprocated. By this means, a pair of wires is threaded through the work holes as shown for instance in Fig. 9. When the wires have been threaded, the upper die is lifted and a guillotine blade attached to it severs the wires. Delivering capacitors from hopper to conveyer. Capacitors on a hopper 179 are allowed by a baffle 180 to reach the lower part of a continuously driven feed disc which picks them up one at a time by means of deflecting plates 188, 189 which allow them to fall into a chute 190 whereby they reach a channel 191, Fig. 27, leading into a horizontal channel 192, Fig. 24, along which they are pushed by a reciprocating plunger 194. From here, each capacitor is pushed upwards along a channel 208 at an angle of 45 degrees to the horizontal and parallel to the strip by a finger 207 on a reciprocating push rod. This brings it between a pair of leads attached to the conveyer strip where it is turned into the horizontal position and clamped by a spring loaded reciprocating member 209. Soldering leads to capacitor. The clamping member 209 referred to in the preceding paragraph is so shaped that the lead on the upper side of the capacitor is exposed and the operator at this point solders this lead, resting his hand on table 211. In due course, the clamping member is released and the conveyer moves on, carrying the partly soldered capacitor to station L, Fig. 32, where, as described above, it is reversed to enable the other lead to be soldered at work table 241, at which idle rollers 242 hold the leads steady. Painting, drying and curing. As previously described, the motion of the conveyer strip after the second soldering station, becomes continuous for the transport of the capacitors through a bath 252, Fig. 34 to which paint is continuously pumped. After leaving the bath the capacitor passes over a drip tray 264 and is then inverted and passes over it again before leaving the station for the drying oven, Fig. 36, which is an electrically heated space with a glass door and a ventilating cowl 268. The curing oven, Fig. 38, is a similar electrically heated space. Remaining operations. Electrical tests and measurements are performed by means not shown and the results indicated by marks such as 40, Fig. 9 on the strip. The capacitors then pass a coding station at which they are marked with predetermined information and a meter which counts the total number of articles passing to the packing table at which suitable lengths are cut off by the operator's guillotine 343,345. Printing device, Fig. 11. A cam actuated pad 46 periodically forces the strip against a printing block 44. Arms 45 on which the block is carried are periodically rocked by a cam 61 to move the type surface over an inking roller 62. Another cam gives the roller a periodic movement over an inking plate in the form of a disc 67 which is intermittently rotated by a ratchet and pawl movement actuated by a plunger 71 which is moved against a spring by member 45 when it carries the type block over the inking roller. In the arrangement shown, the paper strip takes five steps for each printing operation. Specification 774,074 is referred to.