Patent GB-922384-A (GB)
Title: Inorganic polymeric materials
Inventor: HUNTER DONALD NOEL
IPC: C01B25/45
Filed: 1959-10-30
Abstract: Inorganic polymers are prepared by reacting at a temperature of at least 200 DEG C. an alkali metal polymetaphosphate with an oxide of those elements which, as defined by Pauling, are lower than phosphorus in the electronegativity scale and also have an atomic volume smaller than that of phosphorus, e.g. MgO, Al2O3, ZnO, Fe2O3, Fe3O4, CoO, NiO, CuO, BO3, SnO, TiO2, ZrO2 and MoO3. The oxide may also form part of an oxide-containing material, for example, asbestos corundum, a calcium aluminate cement or china clay.  The alkali metal polymetaphosphate may be the sodium or potassium salt, or contain both of these ions, but preferably it should contain at least 5% of lithium ions.  The lithium-containing polymetaphosphate may be prepared from the sodium or potassium salt by an ion exchange process, or by mixing together in the desired proportion powdered lithium polymetaphosphate with either, or both, potassium or sodium polymetaphosphates, which mixture may be fused and subsequently ground to a powder, or dissolved in water and dehydrated.  Pure lithium polymetaphosphate may be prepared by neutralizing orthophosphoric acid with lithium hydroxide or lithium carbonate at a temperature between 300 DEG  and 1100 DEG C.  The polymetaphosphate is preferably employed in an amount of from 5 to 65% by weight on the weight of the oxide and the polymetaphosphate.  The oxide and the polymetaphosphate may be mixed together in a finely divided condition before heating to reaction temperatures, but it is preferred that the alkali metal polymetaphosphate is deposited from solution on to the oxide or oxide-containing material and the resultant product dried to form a reaction mixture prior to heating the reaction mixture to effect the reaction.  The reaction between the oxide and the polymetaphosphate is generally carried out at between 250 DEG  and 450 DEG C.  The above process is suitable for use in a moulding process for preparing moulded articles.  A mould release agent, for example, silicone grease, and fillers, for example, mica or glass fibres, may be used in the moulding process.  Preferably the alkali metal polymetaphosphate is a lithium containing one and the reactants are heated in a mould at a temperature between 300 DEG  and 400 DEG C. for 10 to 20 minutes.  The moulded article may then be further heated from 500 DEG  to 700 DEG C. for 1 to 2 hours.  Examples relate to methods of making polymetaphosphates for use in the process and to polymers containing zinc oxide, china clay, asbestos, alumina, silica, calcium aluminate silicate and iron oxide.ALSO:In Example (4) a composition formed from lithium polymetaphosphate and aluminium oxide is coated on to mild steel surfaces and after heating for 2 to 3 minutes at 300 DEG  C. sets hard to give a strongly adherent refractory finish.  In Example (17) a mixture of 10 parts by weight of aluminium oxide and 6 parts of sodium polymetaphosphate glass is heated at 850 DEG  C. for 4 hours. The product is cooled and ground for 48 hours in a ball mill to form a dispersion which is sprayed or brush-coated on to stainless steel and sintered at 750 DEG  to 800 DEG  C. to yield a hard uniform protective surface.