Patent GB-819161-A (GB)
Title: Improvements in or relating to the production of artificial filamentary materials by melt-spinning
Inventor: ALFORD MAITLAND WALTON
IPC: G11B5/004
Filed: 1955-02-04
Abstract: <PICT:0819161/IV (a)/1> <PICT:0819161/IV (a)/2> Artificial filaments are produced by a melt-spinning process in which a column of blocks of fusible filament-forming material is urged against a heated surface to fuse the material at the leading face of the column by contact with the surface.  The column is built of successive layers each comprising two or more blocks laid in the manner of bricks with the lines of division between adjoining blocks in one layer lying over continuous portions of the blocks in the preceding layer. Pressure is applied to the rear face of the column independently at two or more places in such a manner that it is applied over each block in any layer, and fresh complete layers are added to the rear face of the column in stages by relieving the pressure at some of the places at each stage for the addition of at least one fresh block while the pressure at the remaining places is distributed over the whole leading face of the column owing to the overlapping relationship of the blocks in successive layers.  As shown in Fig. 1, suitable apparatus comprises a pair of guiding elements 11, 12 which together constitute a well, the lower element 11 fitting telescopically into the upper element at 13.  The bottom of the well is closed by a strip 14 of stainless sheet steel which is clamped by means of a member 15 against the bottom of the element 11 between two sheets of heat insulating and electrical insulating material 16 each cut away to form an elongated aperture beneath the well.  The member 15 is formed with an opening 17, flaring downwards.  The strip 14 is provided with spinning orifices 18 and is heated to the melt extrusion temperature by the passage of an electric current through it.  Below the strip 14 is a guide 21 to which filaments 22 emerging from the orifices 18 are conducted as a group and from which they proceed by way of a feed roller 23 to a ring-twisting and collecting device 24.  The member 15 is supported on a channel plate 26 having integral collars 27 slidable on a pair of standards 28 and supported by heavy springs 29 resting on collars 31 on the standards 28.  Above the element 12 is arranged a series of plungers 32 at intervals of half the length of a block, each plunger having a working foot 33 adjoining the working feet of adjacent plungers.  The two long upper edges 34, 35 of the element 12 (Figs. 1 and 2) are cut in steps 36, 37, alternately up and down respectively to a difference in height of half the thickness of a block.  The steps on the side 34 (the far side in Fig. 2) are all of the same length as the blocks, starting with an upper step 36 at one end of the series. The steps on the other side 35 (the near side in section in Fig. 2) start with a lower step 37 having half the length of a block, after which the remaining steps 36, 37 are of the length of a block except for the last step, which is also a lower step 37 half a block in length.  The steps 36, 37 on each side are led into by horizontal plates 38, 39, formed with grooves 41 corresponding to the lower steps 37 and separated by lands 42 corresponding to the upper steps 36.  Thus the plates 38, 39 have cross-sections which correspond to the stepped edges 34, 35 respectively, of the upper well element 12, and constitute guide means by which blocks of material 43 can be fed laterally into the top of the well.  The blocks 43 are urged inwardly along the grooves 41 and lands 42 by pressure applied continuously by means of pushers 44 actuated by tension springs 45.  The plungers 32 extend through a guide block 46 and are urged upwards by springs 47 acting on collars 48 fixed to the plungers, which are actuated by four cams 49 mounted on a cam-shaft 51 in such a manner that one series of alternate pairs of plungers is raised, then pressure is applied to all the plungers, then the other series of alternate pairs of plungers is raised and the cycle is completed by the application of pressure once more to all the plungers.  This cycle of operations is then repeated.  The effect of the movements of the plungers is to allow blocks to be intermittently fed on to the top or rear face of the column 43 while the pressure of the leading or lower face of the column on the jet plate 14 is continuously maintained over the whole area of the latter.  When the plungers 32 are raised, the blocks 43 in contact with the sides thereof are prevented from rising by cover-plates 52 over the inner ends of the guide plates 38, 39.  The blocks may be of cellulose triacetate.  The height of the jet strip 14 can be used to control the rate of feed of the column of blocks 43 by varying the rate of rotation of the cam-shaft as described in Specification 819,162.  Alternatively, the height of the jet strip 14 can be made to control the rate of supply of heat to the jet strip by varying the wattage of the current flowing through it.  In another illustrated form of apparatus the well is of square cross-section and the blocks are fed laterally to all four sides of the well.  Specification 748,772 also is referred to.