Patent GB-1481746-A (GB)
Title: Flat multiconductor cable and process for manufacture thereof
IPC: H01B13/10
Filed: 1975-10-08
Abstract: 1481746 Laminating method CARLISLE CORP 8 Oct 1975 [15 Oct 1974 2 Sept 1975] 41241/75 Heading B5N [Also in Division H1] In a process for producing a flat multiconductor cable by drawing a first sheet of unsintered, extruded polytetrafluoroethylene (PTFE) having a plurality of parallel electrical conductors embedded lengthwise in one surface thereof through a sintering zone for a period of time and at a temperature sufficient to sinter the extruded PTFE, the first sheet and the embedded conductors are drawn through the sintering zone together with a sheet of thermoplastic fluorocarbon resin positioned against the said one surface of the first sheet of PTFE and with a third sheet of sintered PTFE disposed against the face of the second sheet of thermoplastic fluorocarbon resin opposite the first sheet of PTFE while pressing the extruded PTFE sheet against the sheet of fluorocarbon resin the sheet of sintered PTFE with the electrical conductors between the first and second sheets whereby upon removal of the assembly from the sintering zone and cooling, the three sheets are laminated together. The fluorocarbon resin may a copolymer of tetrafluoroethylene and hexafluoropropylene, polyvinylidene-fluoride, polychlorotrifluoroethylene, a copolymer of hexafluoropropylene and vinylidene fluoride, a copolymer of vinylidene fluoride and chlorotrifluoroethylene, a copolymer of tetrafluoroethylene and ethylene or polyperfluoroalkoxy tetrafluoroethylene. In a modification of the process, a pair of wires of a metal having a low coefficient of thermal expansion are embedded in the face of the unsintered, extruded PTFE sheet opposed to the electrical conductors to maintain the tension placed on the assembly during laminating, one of the wires being located in each marginal portion of the sheet. In the embodiment described with reference to Fig. 1, 10 and 11 are counter-rotating calender rollers with peripheral surfaces 12 and 13 optionally provided with grooves, unsintered, extruded PTFE tape T 1  being fed against surface 12 or roller 10 where it is contacted with parallel conductors C fed over grooved guide roller 16 together with filament F of pigmented tetrafluoroethylene-hexafluoropropylene copolymer, the conductors on the form of wires being fed to roller 16 from a creel of spools via a fixed comb 20. Additionally, a pair of iron wires W is laid over a guide roller 21 on to surface 12 slightly ahead of the location of roller 15, such that the wires W ride between the tape T 1  and the surface 12 of the roller 10, the wires W, the conductor wires C and the filament F being embedded on the tape T 1  to form an assembly which is compressed in the nip 14. The resultant composite is contacted with a film T 2  of a tetrafluoroethylene - hexafluoropropylene copolymer and a skived tape T 3  of sintered PTFE and brought to sintering temperature on east iron wheel 22 mounted for rotation with its lower portion dipped in a bath B of molten eutectic salt mixture, e.g. at a temperature of 700 C. in refractory tank 23, rotation of the wheel dipping the assembly of tapes in the molten mixture to melt film T 2  and sinter tape T 1 . The resultant laminate from surface 24 of wheel 22 is cooled in bath A and edge trimmed by razor blades 35, the blades contacting the inner edges of guide wires W during the trimming. In a modification of the process described with reference to Fig. 8, tape T 2  is applied to the surface of tape T 1  carrying the conductors prior to embedding of the conductors. Fig. 5 shows a product of the invention prior to edge trimming.