Patent GB-1181542-A (GB)
Title: Method of and Apparatus for Moulding Articles.
IPC: A24D3/02
Filed: 1967-03-30
Abstract: 1,181,542. Moulding cigarette filter shells. PHILIP MORRIS Inc. 30 March, 1967 [14 April, 1966], No. 14610/67. Heading B5A. [Also in Division A2] In a method of manufacturing a tubular plastics cigarette filter shell, or a shell for use as plastics pipe or for encapsulating pills or foodstuffs, a strip of plastics material, e.g. of polystyrene-butadiene copolymer, is continuously fed on to the surface of a rotating forming wheel against which it is drawn to define adjacent longitudinally extending sections into which it is then severed and which sections are interfitted to form the shell at respective male and female joints or in butted relationship. A cigarette filter shell (Figs. 1-3, not shown), comprises interfitting male (20) and female (21) half-sections each provided with a series of transversely extending semi-circular ribs (23) separated between each pair thereof by three semi-annular ribs (24) for supporting a filter strip (22) therebetween whereby, on assembly of the filter, a number of filter units (10, 10a, 10b) are formed with a smoke barrier formed at the inlet and outlet ends thereof by resin-impregnated embossed portions (25) of the strip (22) clamped between a pair of opposed respective semicircular (23) and semi-annular ribs (24), the strip (22) being supported between the ends by opposed semi-annular ribs (24). The shell is formed to the desired adjacent sections on a rotating hollow vacuum forming wheel 41 from a plastics strip 31 delivered thereto via driven feed rollers 32, 33, an accumulation bin 34, support and guide rollers 35, 36, a strip tensioning device 37, wherein the line speed thereof is regulated, and a preheater 38. The wheel 41 is provided with adjacent peripherally extending grooves 45, 46 on a peripheral ring 44 thereof wherein the strip 31 is vacuum drawn to form the respective male (20) and female (21) half-sections in which the ribs (23, 24) are formed by plates 50 which are keyed to the wheel assembly and located in transverse slots 51 therein which each communicate, via a pair of ports 54, 55, with the interior of the wheel whereby the forming vacuum is applied. The strip 31 is applied at the edges thereof to the wheel 41 by a pair of endless steel pressure bands 60, 61, and is heated to forming temperature by an arcuately adjustable heater 68 over which portion of the travel of the wheel 41 the grooves 45, 46 are masked from the application of vacuum by a stationary arcuately extending seal element (81) (Figs. 9-11, not shown) which is applied at PTFE impregnated glass seal (92) coated shoulders and end ribs thereof to the inner periphery of the ring (44) by a pneumatic bladder (90). An arcuate pipe 94 directs cooling air on to strip 31 over the sector of travel of the wheel 41 on which the strip 31 is vacuum formed. The formed strip 31 is stripped from the moulding wheel by a cold air blast 100 and stripping fingers (101-103), (Fig. 15, not shown), and is separated longitudinally by a rotary cutting disc of a cutter 110 into the male and female sections which are then fed in separate paths along tracked guide loops 121, 122, on a blanket of air, whereby hoop forming tendencies are also minimized, and thereafter the sections enter a precision trimmer 131 wherein they are each fed by rolls (132, 133), (Fig. 20, not shown), in an arcuate path and supported on the interior and exterior of the shell as the excess edges are trimmed by rotary cutters. On leaving the trimmer 131, the female shell 21 passes through an applicator (160), (Fig. 23, not shown), wherein adhesive from a tank (161) is applied by a roller (165) to the flat edges of the ribs (23, 24). A similar applicator (not shown) applies adhesive to the ribs of the male shell 20. The female shell 21 then enters an applicator device 170 wherein hot melt adhesive, e.g. molten wax, from a tank 175 is applied to the edges of shell 21 by contact with the grooves of a roller 172 from the intermediate roller surface portions whereof excess adhesive is removed by a doctor blade 178. After passage through an air cooler 179 the female shell 21 is led to a conveyer-assembler device 200 to which the male shell 20 is also fed into alignment therewith, after rotational alignment through 180 degrees by guiding engagement with a half-twisted turning bar 201. The filter strip 22, e.g. of felt or cellulose composition, is fed into engagement between the shells 20, 21 by a spring-loaded roller 220 after passage between co-operating recessed rollers 207, 208 which print resin on the strip surface at intervals at which the strip is then embossed to form the portions (25) by co-operating heated rollers 215, 216. The conveyer-assembler 200 comprises upper and lower chain assemblies 236, 238 each provided with conveyer blocks 240 wherein registration pins (242), (Fig. 29, not shown), engage recesses (27) moulded into each of the shells. The shells 20, 21 are forced into interfitting engagement and pass through a shoe heater 260 whereby heated air is directed to melt the hot melt adhesive at the edges of the female shell 21, which adhesive is then solidified by cooling air from jets 270. Alternatively the adhesive may be melted by electrically heated contact irons. The fully assembled cigarette filter is cut into lengths by a rotary cutter 401 whereafter they are joined to cigarettes in cigarette packaging machinery.