Patent GB-583310-A (GB)
Title: Improvements in or relating to button winding machines
IPC: D05B73/12
Filed: 1943-09-08
Abstract: 583,310. Sewing; sewing-machines. NEWTON, E. P. (International Button. Hole Sewing Machine Co.). Sept. 8, 1943, No. 14735. [Class 112] A machine for winding a thread round the thread shank by which a flat button is attached to material has a thread projecting underneath the button and rotatable about the thread shank, and a deflector movably carried by the guide and adapted to tilt the button out of the needle path and to lead the needle thread past the button to the guide. The winding thread is passed through the material and its end held below while superposed layers of thread windings are formed on the thread shank, the thread then being secured by making a stitch in the material. In the machine shown for performing this operation, two layers of winding thread are made, and the length and number of turns of the winding are independently variable. The machine comprises a worksupporting arm 41, which contains devices for manipulating and cutting the thread, and a head 42 carrying the needle-bar 150, presser-foot 60, and winding mechanism. The presser-foot 60 has a concave upper surface, as shown in Fig. 26, and is notched to receive the thread-shank of the button b. It is carried on a horizontal arm on the presser-bar 62, which slides in guides on the side of the machine head 42 and is pressed down by a spring. The driving-pulley 394 is fixed to the driving-element 397, Fig. 1, of the main clutch, of which the driven element 399 is fixed to a shaft 391 which drives the vertical stitch-mechanism shaft 202 by a clutch 405 and worm gear and the winder shaft 260, Fig. 2, by gears and a clutch 421. Winding-mechanism.-The winder comprises a member 87, slidable on the hub of, and connected by a pin to, a gear 85 which is journalled on a tube 80 fixed in the machine head 42 and is driven from the shaft 260, a sleeve 88, fixed to the member 87 and having a bracket to which are pivoted at 97 a thread-guide 101 and deflector 114, and a shaft, inside the sleeve 88, carrying a cam ring 92 by which the threadguide and deflector are actuated against spring pressure; the shaft 88 has at its upper end an arm 90 to which is attached a spring 135 and which can be engaged by an arm 251 on a sliding rod 248 retracted by the needle-operating cam 203 during the winding. The member 87 is lifted and lowered, for insertion of the work and for proper laying of the winding thread, by a crank 129 which has a slotted connection with the presser-foot lifting mechanism and is connected by an adjustable link 280 to a block engaging an arcuate slot in a pivoted link 274 actuated by a cam 268 driven through changegears 313 from the winder shaft 260 so that the number of turns of winding thread made in a cycle may be varied ; the block is shifted along the link 274, to vary the travel of the member 87 from zero to a maximum, by a member slidable on the machine casing along a scale indicating the travel. Finger-guards.-A guard 255, mounted on the horizontal arm of the presser-bar 62, surrounds the exposed moving parts of the winder. Needles, vibrating laterally.-The needle bar 150 slides in two spherical mountings, one in the lower end of the sleeve 88 supporting the winder and the other in a member 161 carried by a lever 165 which is oscillated by a groove in the upper face of the cam 203 to shift the needle laterally' between stitches. Loop - stitchintg thread-tensioning devices ; thread-cutters and thread-end holders.-The needle-bar is reciprocated by a lever 172 actuated by the cam 203. The thread passes over an adjustable constant-tension device and a controlled-tension device to the take-up arm, which is oscillated in a horizontal plane by a lever engaging a cam surface on the up'per part of the cam 203, and thence through an eye which is vertically adjustable to vary the stitch-setting tension and down through the hollow needlebar. The controlled-tension device, Fig. 7, comprises two discs 352 pressed together by an adjustable spring, the outer disc having a stepped bore which receives the end of, and engages a shoulder on, a hollow plunger 359; the plunger is engaged by a rocker 369 actuated from a cam lug on the cam 203 to render the tension device inoperative during the operation of 'the winder. In the work-supporting arm 41 of the machine are a pair of loopers 180, 330, Fig. 16a (plan view), fixed on a carrier on an oscillating shaft 182 and a loop-spreader 331 pivoted on the looper carrier and actuated by a cam disc 336 rocked by a second shaft 343, both these shafts being oscillated from a cam 204 on the lower end of the shaft 202 ; there are also, immediately beneath the work-plate and pivoted on screws on the centre-line of the arm, a loop-manipulator 185, Figs. 2 and 26, a threadcutter 186 and a similar thread-cutter 187, lying one above another in that' order. The manipulator 185 and cutter 187 are actuated by members engaging grooves in the top of the cam 204, the mechanism for the cutter being arranged to give a snap action for the cutting stroke, and the cutter 186 by the stop-gear of the machine on completion of the operation. The button b is held clear of the needle during stitching by the deflector 114, which has a groove in its back face for the needle and thread, as shown in Fig. 26. The mechanism of the machine is so arranged that the cam-shaft 202 makes one quarter-revolution before the winding operation and completes one revolution after the winding. During the first quarter-revolution one threadloop is made below the material, with the needle in its left-hand position, and this is taken off the looper by the manipulator 185 and carried across to be held against the cutter 186 until it is severed by the cutter 187 after the winding operation. Stitches are made with the needle successively in its right- and left-hand positions after the winding, followed by a tying stitch in the latter position. Operation.-When the machine is at rest, the stitch-clutch 405 is engaged and the winderclutch 421 is disengaged. These clutches are controlled by a cam 453 which is driven in six steps by a geneva mechanism 471, 470, of which the driver 471. is geared to the driving element of the winder-clutch 421 and runs at the same speed. The geneva-driver 471 is slidable, so that its driving pin (not shown) may be disengaged from the wheel 470, and it has a boss 20 engaging notches in the wheel 470 in the normal way to hold it when it is not being driven; part of this boss is cut away, as usual, but the end part is circular to prevent any rotation of the wheel 470 while the pin of the driver 471 is in the disengaged position. The geneva-driver 471 is slid by means of a crank 474 connected to a vertical lever 502 pivoted at its lower end. When the machine is started, the stitch-control shaft 202 commences to rotate; towards the end of the first quarter-revolution, a cam lug on a wheel 521 geared to the shaft 202 actuates mechanism to move the lever 502 to the position in which the geneva mechanism is operative. The lever 502 is latched in the operative position until the wheel 470 has made a half-revolution, when the latch is tripped by a cam 514 on the shaft of the wheel 470 ; the wheel 470 thus makes three steps, of which the first disengages the stitch-clutch 405 to stop the needle after one reciprocation and the third engages the winder-clutch 421. After one revolution of the cam 268, during which the winder is raised and lowered to make two layers of thread and the winder makes a variable number of revolutions, a pin on the shaft of this cam actuates mechanism to move the lever 502 into position for the geneva wheel 470 to make another half-revolution of three steps, of which the first disengages the winder and the third re-engages the stitch-clutch to complete the stitching. Variable gears, applications of.-The variable gear by which the winder-lifting cam 268 is driven from the winder shaft 260 to vary the number of turns in the winding includes a train of gears 309, 310, 311, Fig. 2, carried by an arm 307 which is slidable on the shaft 302 so that the gear 311 can be engaged with any one of a series of gears 313 on the shaft of the cam 268. As the speed of the latter shaft varies, its stopping position will vary, since the time interval between, initiation of the stopping action and the actual stopping of the shaft is constant; in order that the cam 268 may make an exact revolution, despite this variation, means are provided to vary the starting position according to the gear engaged. This means comprises a cam-plate 1 on a collar 2 which is rotatable on the hub of the cam 268 and is connected to the adjacent gear wheel 313 by a spring plunger 7 engaging a shallow conical recess in the latter wheel. The cam-plate is engaged by a pin 5 on a member 6 which slides, but does not swing, with the arm 307 so that as the arm is moved to change the gear the collar 2, and with it the gears 313 and cam 268, is shifted to the appropriate position ; the gear 313 disengages itself from the collar 2 when driving commences, by forcing out the plunger 7, which re-engages when the gears stop after one revolution. Starting and stopping ; reverse motion, preventing.-The driving connection between the main clutch elements 397, 399 is constituted by a dog 431, Fig. 20, pivoted on the latter and spring- pressed into engagement with a shoulder 426 on the former. Disengagement is effected by a spring plunger 434, carried by a swinging arm 433, which forces the dog 431 inwardly against a stop surface on the member 399; a spring latch 442 carried by the plunger prevents backlash. The arm 433 is rocked clear of the clutch, to start the machine, by a pedal-operated lever, and is held in the clear position by a spring- plunger 564, Fig. 1, in its lower end. The machine is stopped at the end of a cycle by a cam lug carried by gear-wheel 521 engaging a member 551 connected by a link 562 to the arm 412 ; the member 5