Patent GB-802658-A (GB)
Title: Improvements in or relating to machines adapted for use in assembling electrical components upon workpieces
IPC: H05K13/04
Filed: 1955-06-13
Abstract: 802,658. Assembling electrical components on circuit boards. BRITISH UNITED SHOE MACHINERY CO., Ltd. June 13, 1955 [June 14, 1954 ; Sept. 27, 1954 ; Feb. 8, 1955], No. 16886/55. Class 83 (2). A machine for inserting the leads of a electrical component into holes in a workpiece such as a wiring board carrying a printed circuit, comprises an inserting device arranged to move towards and away from a workpiece to engage inner portions of the leads of a component thereby to thrust outer lead portions into the holes, means to position the inner lead portions in the path of the inserting device and while so positioned, to engage the outer lead portions and direct them towards the holes. The machine comprises a standard 34, Fig. 1, to which is bolted a C-frame carrying a table 40 with pairs of lugs 38 for locating a wiring board Wand a casing 50 within which is the lead cutting, forming and inserting mechanism operated by compressed air under the control of a valve 22, coupled to a treadle 24. Within the casing 50 is a piston 54, Fig. 3, from which depends a driver bar 58. A pin 65 passing transversely through the bar supports a member 64 which is pressed downwardly by a spring 62 extending between the lower side of the piston and the top of the member. The means for cutting and bending the leads of the resistances comprises formers 68 arranged along each side of the bar 58 and having heads 66 secured within slots in the member 64. Each former has a swage 76, shearing edge 78 and a vertical forming groove 80 which holds the severed leads. The shearing edges 78 of the formers co-operate with edges 86 of plates 84 screwed to the casing 50. During the shearing and forming of the leads, the resistor R is disposed between lead engaging portions 88 of a double-armed member 90 pivotally mounted on a pin 92 but normally prevented from pivoting by the engagement of an upper arm against the back of the bar 58. As the bar descends, the ends of the leads are severed between the cutting edges 78, 86 and the remainder bent down and thrust through holes H in a wiring board W. A vertical cam slot 102 in the back of the bar 58 allows the member 90 to swing out of the path of the resistor as the leads are inserted through the holes H. As the bar again ascends, a leafspring 106 co-operates with the cam slot to ensure the return of the member 90. Resistors are fed into the lead shearing and bending position from a raceway 112 and at each shearing &c. stroke of the bar 58, the leads of the resistor next to that being inserted in a board are engaged and formed with notches 5 by the swages 76. Feed to the swaging position is by gravity and after swaging the resistor is moved into the shearing position by a twoarmed pawl 132 mounted on a lever 136 which is rocked by a pin 150 on the descent of the bar 58 and returned by a spring 142 when the bar rises. A second form of machine comprises a hollow C-frame 260, Fig. 20, which may be clamped by a bolt 266 in different positions about an opening 262 in a horizontal plate 264. The upper end of the bolt 266 extends into a housing 270 containing a reciprocable anvil 294. Wiring boards W mounted on pallets P are fed into position by conveyer belts 730 guided on bars 774, are located by a guideway 846, cams 878 and 920 and are then clamped by an arm 912. A spring-pressed detent 922 serves to dislodge a workpiece when released by the clamping arm. The top of the C-frame carries an adjustable sleeve 280 within which is mounted a reciprocable driver bar 350. The driver bar and anvil may be moved towards or away from each other by an air motor supplied with compressed air under the control of a solenoidoperated valve 246. Upon actuation of the motor a diaphragm is caused to force a rod 290 upwards against the action of a return spring 292 to rock a lever 298 and thus push down a link 304 having a ball end clamped to the upper end of the driver bar 350. Adjustment of the stroke is provided by two thumbscrews 352, 354. Depending from a transverse rod 306 passing through the upper end of the rod 290 are links 310 having a lost-motion connection to bell-crank levers 318 secured to bars 324 which actuate a toggle 330, 332 to raise or lower the anvil 294. The lost-motion connection is associated with a stiff spring 334 so that the anvil is raised to work-engaging level and then remains there during the remainder of the downstroke of the driver bar. This bar is provided with transversely projecting front pins 382, Fig. 27, arranged to co-operate with pins 386 and 388 of a front plate 390 and with transversely projecting rear pins 384 which co-operate with pins 392 and 394 in the rear plate 396 so that the plates are lifted on the upstroke of the bar. Plates 390 and 396 have grooves 398 and 404 respeciively for receiving tenons projecting from formers 402 and cutters 408 formed at their lower ends with forming grooves 410 and with shearing edges 412 respectively. The cutters may be provided with lower V-shaped notches 413, Fig. 34, which assist in aligning and positioning the leads L. In addition to the projecting pins, the plates 390 and 396 are releasably interconnected with the driver bar 350 by ball detent devices, each plate having a hardened steel bushing 414 and the driver bar 350 and casing 374 having part-spherical cavities so that the down stroke of the bar is not impeded when the plates engage stops which limit the downward strokes of the cutters and formers. The machine also includes a lower former 438 pivoted to the casing and movable to allow the resistors to descend on to the wiring board when the upper arm of the former is able to enter a slot in the rear of the driver bar. The anvil head 294 may comprise conducting clinching terminals 434, 436, Fig. 26, with which the clinched leads make contact to complete an electric circuit and it can be arranged that the machine is stopped if such contact is not made. For this form of machine, the resistors R are supplied in belted bundles secured by two adhesive tapes and are fed from a reel 572 into the cutting and forming position by two feed wheels 562, 564, Figs. 28 and 34, rotated step-by-step by pawls 596 on a two-armed lever 590, an arm 602 of which is urged by a spring 600 against a cam surface 446 formed in the driver bar so that a resistor is fed into position on each upward stroke of the bar. With a slightly modified form of feed mechanism, the machine can be used to apply sealed ceramic capacitors to wiring boards. Specifications 802,659, 802,660 and 802,661 are referred to.