Abstract:
The present invention seeks to reduce the amount of current required for a write operation by using a process for forming the read conductor within a recessed write conductor, the write conductor itself formed within a trench of an insulating layer. The present invention protects the MTJ from the voltages created by the write conductor by isolating the write conductor and enabling the reduction of current necessary to write a bit of information.

Description:
FIELD OF THE INVENTION  
         [0001]    The present invention relates generally to magnetoresistive random access memory (MRAM), and more specifically, to read and write conductors for MRAM.  
         BACKGROUND OF THE INVENTION  
         [0002]    Integrated circuit designers have always sought the ideal semiconductor memory: a device that is randomly accessible; can be written to or read from very quickly; is non-volatile, but indefinitely alterable; and consumes little power. Magnetoresistive random access memory (MRAM) technology has been increasingly viewed as offering all of these advantages.  
           [0003]    An MRAM memory cell contains a non-magnetic conductor forming a lower electrical contact, a pinned magnetic layer, a barrier layer, a free magnetic layer, and a second non-magnetic conductor. The pinned magnetic layer, tunnel barrier layer, and free magnetic layer are collectively termed the magnetic tunnel junction (MTJ) element.  
           [0004]    Information can be written to and read from the MRAM cell as a “1” or a “0,” where a “1” generally corresponds to a high resistance level, and a “0” generally corresponds to a low resistance level. Directions of magnetic orientations in the magnetic layers of the MRAM cell cause resistance variations. Magnetic orientation in one magnetic layer is magnetically fixed or pinned, while the magnetic orientation of the other magnetic layer is variable so that the magnetic orientation is free to switch direction. In response to the shifting state of the free magnetic layer, the MRAM cell exhibits one of two different resistances or potentials, which, as described above, are read by the memory circuit as either a “1” or a “0.” It is the creation and detection of these two distinct resistances or potentials that allows the memory circuit to read from and write information to an MRAM cell.  
           [0005]    A bit of information may be written into the MTJ element of an MRAM cell by applying orthogonal magnetic fields directed within the XY-plane of the MTJ element. Depending on the strength of the magnetic fields, which are created by a current passing through the write line, the free magnetic layer&#39;s polarization may remain the same or switch direction. The free magnetic layer&#39;s polarization then may continue to be parallel to the pinned magnetic layer&#39;s polarization, or anti-parallel to the pinned magnetic layer&#39;s polarization.  
           [0006]    A bit of information is retrieved from the MTJ element by measuring its resistance via a read current directed along the Z-axis, transverse to the XY-plane. The state of the MTJ element can be determined by the read conductor measuring the resistance of the memory cell. The MTJ element is in a state of low resistance if the overall orientation of magnetization in the free magnetic layer is parallel to the orientation of magnetization of the pinned magnetic layer. Conversely, the MTJ element is in a state of high resistance if the overall orientation of magnetization in the free magnetic layer is anti-parallel to the orientation of magnetization in the pinned magnetic layer.  
           [0007]    Conventional MRAM structures, such as that depicted in FIG. 1, typically have a write conductor  20  and a read conductor  26 , separated by a liner  17 , together forming a word line  32 . Other layers may be included, but are omitted for clarity. The word line  32  of a conventional MRAM structure is typically formed in a first insulating layer (typically an oxide layer)  10 , with an MTJ element  28  formed over the word line  32 . Typically, the read conductor  26  is less than 500 nm wide and less than 50 nm thick. The dimensions of the read conductor  26  and the liner  17  separate the MTJ element  28  from the write conductor  20 .  
           [0008]    Conventional MRAM structures electrically isolate the write conductor  20  from the MTJ element  28  to protect the MTJ element  28  from a voltage created when a current is applied to the write conductor  20  to write a bit of information onto the MTJ element  28 . However, by isolating the write conductor  20  from the MTJ element  28 , a higher current is necessary to achieve the same electromagnetic field to write a bit of information if the write conductor  20  was not electrically isolated. The higher current results in higher voltages applied to the MTJ element  28 .  
         BRIEF SUMMARY OF THE INVENTION  
         [0009]    The present invention seeks to reduce the amount of current required for a write operation by using a process for forming the read conductor within a recessed write conductor, the write conductor itself formed within a trench of an insulating layer. The present invention protects the MTJ from the voltages created by the write conductor by isolating the write conductor and enabling the reduction of current necessary to write a bit of information. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0010]    The above-described features and advantages of the invention will be more clearly understood from the following detailed description, which is provided with reference to the accompanying drawings in which:  
         [0011]    [0011]FIG. 1 depicts a conventional MRAM cell structure.  
         [0012]    [0012]FIG. 2 depicts a stage of processing of an MRAM device, in accordance with an exemplary embodiment of the invention;  
         [0013]    [0013]FIG. 3 depicts a further stage of processing of the FIG. 2 MRAM device;  
         [0014]    [0014]FIG. 4 depicts a further stage of processing of the FIG. 3 MRAM device;  
         [0015]    [0015]FIG. 5 depicts a further stage of processing of the FIG. 4 MRAM device;  
         [0016]    [0016]FIG. 6 depicts a further stage of processing of the FIG. 5 MRAM device;  
         [0017]    [0017]FIG. 7 depicts a further stage of processing of the FIG. 6 MRAM device;  
         [0018]    [0018]FIG. 8 depicts a further stage of processing of the FIG. 7 MRAM device;  
         [0019]    [0019]FIG. 9 depicts a further stage of processing of the FIG. 8 MRAM device;  
         [0020]    [0020]FIG. 10 depicts a further stage of processing of the FIG. 9 MRAM device;  
         [0021]    [0021]FIG. 11 depicts a further stage of processing of the FIG. 10 MRAM device;  
         [0022]    [0022]FIG. 12 depicts a further stage of processing of the FIG. 11 MRAM device;  
         [0023]    [0023]FIG. 13 depicts a further stage of processing of the FIG. 12 MRAM device;  
         [0024]    [0024]FIG. 14 depicts a further stage of processing of the FIG. 13 MRAM device;  
         [0025]    [0025]FIG. 15 depicts a further stage of processing of the FIG. 14 MRAM device;  
         [0026]    [0026]FIG. 16 depicts a further stage of processing of the FIG. 15 MRAM device;  
         [0027]    [0027]FIG. 17 is a cutaway perspective view of a semiconductor chip containing a plurality of MRAM devices according to an exemplary embodiment of the invention; and  
         [0028]    [0028]FIG. 18 is a schematic diagram of a processor system incorporating an MRAM device in accordance with an exemplary embodiment of the invention.  
     
    
     DETAILED DESCRIPTION OF THE INVENTION  
       [0029]    In the following detailed description, reference is made to specific exemplary embodiments of the invention. It is to be understood that other embodiments may be employed, and that structural and electrical changes may be made without departing from the spirit or scope of the present invention.  
         [0030]    The term “semiconductor substrate” is to be understood to include any semiconductor-based structure that has an exposed semiconductor surface. The semiconductor structure should be understood to include silicon, silicon-on-insulator (SOI), silicon-on-sapphire (SOS), doped and undoped semiconductors, epitaxial layers of silicon supported by a base semiconductor foundation, and other semiconductor structures. The semiconductor substrate need not be silicon-based. The semiconductor could be silicon-germanium, germanium, or gallium arsenide. When reference is made to a semiconductor substrate in the following description, previous process steps may have been utilized to form regions or junctions in or over the base semiconductor or foundation. Also, the invention may be formed over non-semiconductor substrates.  
         [0031]    The steps below are discussed as being performed in an exemplary order, however this order may be altered and still maintain the spirit and scope of the invention.  
         [0032]    Referring now to the drawings, where like elements are designated by like reference numerals, FIG. 2 depicts a cross-section of an MRAM memory cell during an intermediate stage of processing, wherein a first insulating layer (preferably an oxide layer)  10  is formed over a substrate  8 , for example, a semiconductor substrate. The oxide layer  10  is preferably comprised of silicon oxide, but could be comprised of other well known oxide materials such as silicon dioxide, aluminum oxide, or tetraethylorthosilicate (TEOS). For simplicity of description, the substrate  8  is omitted in FIGS. 3-17.  
         [0033]    With reference to FIG. 3, a trench  12  is etched into the oxide layer  10  by chemical etching, reactive ion etching (RIE), or other means of creating a trench in the oxide layer  10 . The trench  12  creates an oxide layer  10  having a first upper level  13  and second lower level  15 , both first and second levels connected by a sidewall region  11 .  
         [0034]    In FIG. 4, a liner  14  is deposited on the silicon oxide layer  10 . The liner  14  can be formed of a material selected from the group including, but not limited to, tantalum (Ta), titanium (Ti), titanium-tungsten (TiW), titanium-nitride (TiN), tungsten-silicide (WSi 2 ), tungsten-nitride (WN), or chromium (Cr). The liner  14  is optional, but preferred because it serves as an adhesion layer for a later formed ferromagnetic cladding layer  16  (FIG. 5).  
         [0035]    It should be noted that trench  12  may optionally be filled with material used to form the liner  14 , or any other subsequent layer, and then, through etching or abrasion of the structure, the trench  12  could be redefined. This ensures that each subsequent layer is formed within the trench  12 .  
         [0036]    As depicted in FIG. 5, a ferromagnetic cladding layer  16  is deposited over the liner  14 . The ferromagnetic cladding layer  16  can be formed from a variety of materials, including, but not limited to, nickel-iron (Ni—Fe), cobalt-iron (Co—Fe), cobalt-nickel-iron (Co—Ni—Fe), iron (Fe), nickel (Ni), cobalt (Co), or other highly permeable materials. The ferromagnetic cladding layer  16  provides a closed magnetic path (flux closure) around a subsequently formed write conductor  20  (FIG. 7). The ferromagnetic cladding layer  16  also substantially attenuates fringe magnetic fields that can interfere or corrupt bit information stored in the MTJ elements of neighboring memory cells.  
         [0037]    Referring to FIG. 6, a barrier layer  18  is provided over the ferromagnetic cladding layer  16 . The barrier layer  18  may be formed of a conventional insulator, for example, a low pressure chemical vapor deposition (CVD) oxide, a nitride, such as Si 3 N 4 , low pressure or high pressure TEOS, or boro-phospho-silicate glass (BPSG). The barrier layer  18  is an optional layer, and is preferable if the resistance of the cladding material used to form the ferromagnetic cladding layer  16  is greater than {fraction (1/10)} the resistance of the conductor material used to form the write conductor  20  (FIG. 7). The barrier layer  18  is also preferable if the cladding material used to form the ferromagnetic cladding layer  16  is not fully removed from the regions between the write conductor  20  (FIG. 7) and the read conductor  26  (FIG. 11) during further processing. The barrier layer  18  serves as an adhesion layer, and prevents the migration of the conductive material used to form the write conductor  20  (FIG. 7) into the lower layers.  
         [0038]    It should be noted that if the barrier layer  18  is not formed, a liner  17  (FIG. 6A) could be formed over the ferromagnetic cladding layer  16 . The liner  17  can be formed of a material selected from the group including, but not limited to, tantalum (Ta), titanium (Ti), titanium-tungsten (TiW), titanium-nitride (TiN), tungsten-silicide (WSi 2 ), tungsten-nitride (WN), or chromium (Cr). The liner is optional, but preferred in the absence of the barrier layer  18  because it serves as an adhesion layer for the write conductor  20  (FIG. 7).  
         [0039]    In FIG. 7, a write conductor  20  is formed over the barrier layer  18 . The write conductor  20  is preferably made of copper. It should be noted that the write conductor  20  could be made of other conductive materials, including, but not limited to, tungsten, platinum, gold, silver, or aluminum.  
         [0040]    In FIG. 8, a second insulating layer  22  is deposited (the oxide layer  10  being the first insulating layer). The second insulating layer  22  can be formed of a variety of materials, including, but not limited to, silicon nitrides, alumina oxides, oxides, high temperature polymers, or a dielectric material.  
         [0041]    In FIG. 9, the layers that have been formed on the first level  13  of the oxide layer  10  are removed, for example, by chemical-mechanical polishing (CMP) or RIE dry etching, creating an oxide layer  10  with a trench  12  that has a liner  14 , a ferromagnetic cladding layer  16 , a barrier layer  18 , a write conductor  20 , and a second insulating layer  22 .  
         [0042]    Referring to FIG. 10, a third insulating layer  24  is formed over the entire FIG. 9 structure. The third insulating layer  24  is optional. Preferably, a read conductor  26  is formed over the third insulating layer  24  and within the trench, as shown in FIG. 11. However, it should be noted that the read conductor  24  could be formed directly over the second insulating layer as shown in FIG. 11A. The read conductor  26  is preferably formed of copper (Cu), but could be made of any other conductive material, including, but not limited to, tungsten, platinum, gold, silver, tantalum, or aluminum.  
         [0043]    The excess material used to form the read conductor  26  is then removed through mechanical abrasion, for example, conventional CMP methods, creating a planarized surface in which the topmost surface of the read conductor  26  is planar to the topmost surface of the third insulating layer  24  (FIG. 12). Planarizing the structure of FIG. 11A would result in the structure depicted in FIG. 12A, specifically, a topmost surface of the read conductor  26  is planar to a topmost surface of the second insulating layer  22 .  
         [0044]    Referring to FIGS. 13 and 13A, layers that will form an MTJ element  28  are next formed. The MTJ element  28  is formed by three layers, a pinned magnetic layer  28   a , a tunnel barrier layer  28   b , and a free magnetic layer  28   c . It should be noted that a variety of other layers could be included, but are omitted for purposes of clarity. It should also be noted that the three functional layers could be formed in reverse order.  
         [0045]    [0045]FIG. 14 depicts the deposition of a hard mask  30 . The hard mask  30  serves as an etch barrier and protects the underlying MTJ element  28  during any further processing. The MTJ element  28  is patterned, or etched, as shown in FIGS. 15 and 15A. In FIGS. 16 and 16A, the hard mask  30  is removed, and the resulting structure is an MRAM structure wherein the read conductor  26  is formed within a recess of the write conductor  20 . The preceding processes result in a self-aligned, low-resistant, and efficient formation of read and write conductors.  
         [0046]    [0046]FIG. 17 is a cutaway perspective view of a semiconductor chip  100  containing a plurality of MRAM devices  170  manufactured in accordance with FIGS. 2-16. In accordance with an exemplary embodiment of the invention, each of a plurality of MRAM devices  170  has a read conductor  26  formed in a trench of a write conductor  20 . The etching to form the MTJ elements  28  assures discrete MTJ element islands formed over the read conductor  26 . A sense line  38  is positioned orthogonally above the MTJ elements  28 . The sense line  38  is preferably formed of copper (Cu). It should be noted that the sense line  38  could be made of other conductive materials, including, but not limited to, tungsten-nitride, tungsten, platinum, gold, silver, or aluminum. The sense line  38  is activated during a read or write operation. The sense line  38 , in conjunction with the read conductor  26  or write conductor  20 , selects the MTJ element  28  in the array that will either be written to or read from.  
         [0047]    [0047]FIG. 18 illustrates an exemplary processing system  900  utilizing the MRAM memory device as described in connection with FIGS. 2-17. The processing system  900  includes one or more processors  901  coupled to a local bus  904 . A memory controller  902  and a primary bus bridge  903  are also coupled the local bus  904 . The processing system  900  may include multiple memory controllers  902  and/or multiple primary bus bridges  903 . The memory controller  902  and the primary bus bridge  903  may be integrated as a single device  906 .  
         [0048]    The memory controller  902  is also coupled to one or more memory buses  907 . Each memory bus accepts memory components  908  which include at least one MRAM memory device  170  contains a plurality of MTJ memory elements formed in accordance with the present invention. The memory components  908  may be a memory card or a memory module. Examples of memory modules include single inline memory modules (SIMMs) and dual inline memory modules (DIMMs). The memory components  908  may include one or more additional devices  909 . For example, in a SIMM or DIMM, the additional device  909  might be a configuration memory, such as a serial presence detect (SPD) memory. The memory controller  902  may also be coupled to a cache memory  905 . The cache memory  905  may be the only cache memory in the processing system. Alternatively, other devices, for example, processors  901  may also include cache memories, which may form a cache hierarchy with cache memory  905 . If the processing system  900  includes peripherals or controllers which are bus masters or which support direct memory access (DMA), the memory controller  902  may implement a cache coherency protocol. If the memory controller  902  is coupled to a plurality of memory buses  907 , each memory bus  907  may be operated in parallel, or different address ranges may be mapped to different memory buses  907 .  
         [0049]    The primary bus bridge  903  is coupled to at least one peripheral bus  910 . Various devices, such as peripherals or additional bus bridges may be coupled to the peripheral bus  910 . These devices may include a storage controller  911 , a miscellaneous I/O device  914 , a secondary bus bridge  915 , a multimedia processor  918 , and a legacy device interface  920 . The primary bus bridge  903  may also be coupled to one or more special purpose high speed ports  922 . In a personal computer, for example, the special purpose port might be the Accelerated Graphics Port (AGP), used to couple a high performance video card to the processing system  900 .  
         [0050]    The storage controller  911  couples one or more storage devices  913 , via a storage bus  912 , to the peripheral bus  910 . For example, the storage controller  911  may be a SCSI controller and storage devices  913  may be SCSI discs. The I/O device  914  may be any sort of peripheral. For example, the I/O device  914  may be a local area network interface, such as an Ethernet card. The secondary bus bridge may be used to interface additional devices via another bus to the processing system. For example, the secondary bus bridge may be a universal serial port (USB) controller used to couple USB devices  917  via to the processing system  900 . The multimedia processor  918  may be a sound card, a video capture card, or any other type of media interface, which may also be coupled to one additional device such as speakers  919 . The legacy device interface  920  is used to couple legacy devices, for example, older styled keyboards and mice, to the processing system  900 .  
         [0051]    The processing system  900  illustrated in FIG. 18 is only an exemplary processing system with which the invention may be used. While FIG. 18 illustrates a processing architecture especially suitable for a general purpose computer, such as a personal computer or a workstation, it should be recognized that well known modifications can be made to configure the processing system  900  to become more suitable for use in a variety of applications. For example, many electronic devices which require processing may be implemented using a simpler architecture which relies on a CPU  901  coupled to memory components  908  and/or memory devices  170 . These electronic devices may include, but are not limited to audio/video processors and recorders, gaming consoles, digital television sets, wired or wireless telephones, navigation devices (including system based on the global positioning system (GPS) and/or inertial navigation), and digital cameras and/or recorders. The modifications may include, for example, elimination of unnecessary components, addition of specialized devices or circuits, and/or integration of a plurality of devices.  
         [0052]    The above description and accompanying drawings are only illustrative of exemplary embodiments, which can achieve the features and advantages of the present invention. It is not intended that the invention be limited to the embodiments shown and described in detail herein. The invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the invention. Accordingly, the invention is not limited by the foregoing description, but rather is limited only by the scope of the appended claims.