Abstract:
A tool machine includes an output spindle that moves back and forth and includes a drive motor. The spindle and the motor are coupled to each other via a transmission system. A longitudinal face of the output spindle and a longitudinal face of the drive motor run adjacent to each other such that the drive motor lies next to the output spindle. A very compact configuration is thereby produced.

Description:
This application is a 35 U.S.C. §371 National Stage Application of PCT/EP2012/050210, filed on Jan. 9, 2012, which claims the benefit of priority to Serial No. DE 10 2011 010 745.2, filed on Feb. 9, 2011 in Germany, the disclosures of which are incorporated herein by reference in their entirety. 
     The disclosure relates to a power tool, having a reciprocating motion output spindle according to the description below. 
     BACKGROUND 
     There are known motor-driven saber saws or handsaws, for example foxtail saws, which are driven by an electric motor and in which the saw blade executes a reciprocating, oscillating working motion. 
     US 2009/0223071 A1 and US 2010/0162579 A1 disclose power tools having a reciprocating-motion output spindle and a drive motor, which are coupled to each other via a transmission. The longitudinal axes of the drive motor and of the output spindle in this case enclose an obtuse angle. The drive motor, the output spindle and the handle are disposed in a star formation, as a result of which the power tool requires a relatively large amount of space. Accordingly, the upwardly projecting drive motor may obstruct the view of the item being cut. 
     U.S. Pat. No. 7,818,887 discloses a power tool having a reciprocating-motion output spindle and a drive motor, which are coupled to each other via a transmission, wherein the output spindle has a fastening portion for fastening a tool, wherein the drive motor has drive portion, which is connected to the transmission, and a first end, distant from the transmission. The drive motor is disposed in a handle of the power tool. The power tool is quite compact. However, the grip has to have a minimum circumference, so that it can accommodate the drive motor. 
     It is also known, for example from the Craftsman 14299 Nextec, that the grip and the longitudinal axis of the spindle are in alignment. The motor connected to the transmission extends at right angles to the grip and the longitudinal axis of the spindle. 
     U.S. Pat. No. 6,449,851 discloses a similar saber saw having a grip, motor, transmission and a spindle, wherein the longitudinal axes of the motor and of the spindle are disposed at right angles to each other. The grip extends almost at right angles to the motor, but is not in alignment with the spindle. 
     U.S. Pat. No. 5,134,777 discloses a foxtail having a grip, motor, transmission and spindle, wherein the longitudinal axes of the motor and of the spindle are disposed at right angles to each other. The grip extends almost parallelwise in relation to the longitudinal axis of the motor, but is slightly inclined. When the foxtail is in the horizontal position, the drive motor is oriented upward and may possibly obstruct the view of the item being cut. 
     A similar foxtail is known from US 2004/237678 A1, wherein the drive motor is oriented downward when the foxtail is in the horizontal position. 
     It is known, from the Black &amp; Decker CompactSaw LPS7000, that the longitudinal axes of the motor and of the spindle are in alignment with each other, or extend parallelwise in relation to each other. The grip is positioned on the motor in the manner of a pistol. 
     Known from GB 2234034 and US 2006/0005402 A1 are electric knives in which the battery, motor, transmission and output spindle are disposed in series. 
     Known from U.S. Pat. No. 6,286,611 B1 and US 2004/143976 A1 are further so-called compact saws, in which the grip contains the motor, which, for its part, is oriented away from the output spindle. 
     Also known in addition are saber saws having a grip, a motor, a transmission and a spindle, which are all disposed in series, wherein the longitudinal axes of the motor and of the spindle are in alignment, or extend parallelwise in relation to each other. 
     SUMMARY 
     The disclosure is based on the object of creating a compact power tool through simple configuration measures. This object is achieved, according to the disclosure, with the features described below. The embodiments described herein specify expedient developments. 
     Provided for this purpose is a power tool, in particular a saber saw, having a reciprocating-motion output spindle and a drive motor, which are coupled to each other via a transmission, wherein a longitudinal side of the output spindle and a longitudinal side of the drive motor extend next to each other, such that the drive motor is disposed next to the output spindle. 
     An advantage of the power tool is that the drive motor is located in a region that does not obstruct the view of the item being cut. 
     The power tool according to the disclosure is well balanced. Depending on the configuration, the drive motor “draws” the saw slightly in the direction of the item being cut. 
     These effects are improved in that the output spindle has a fastening portion for fastening a tool, the drive motor has a drive portion connected to the transmission and has a first end distant from the transmission, and the first end of the drive motor that is distant from the transmission is disposed closer to the fastening portion than the drive portion connected to the transmission. 
     Since the longitudinal axis of the drive motor and the longitudinal axis of the output spindle intersect at an angle α on the side that is distant from the transmission, such that the drive motor and the output spindle are inclined such that the drive portion is at a greater distance from the output spindle than the first end of the drive motor, a greater stroke of the output spindle can be achieved. 
     Since the angle α is between 5° and 30°, in particular between 15° and 20°, and is preferably 17°, a particularly compact structural shape is obtained. 
     Preferably, the transmission comprises a wobble plate assembly, which is disposed on a transmission shaft that extends parallelwise in relation to the longitudinal axis of the drive motor, thereby enabling inexpensive realization. 
     Since the transmission shaft is located in a gap created by the drive motor and the output spindle, and is preferably mounted in a cantilevered manner, better use is made of the structural space. 
     Since the wobble plate assembly has a first portion, which is disposed around the transmission shaft, and a second portion, which engages in the output spindle, and the first and the second portion enclose an angle β, which is 90°−α, the stroke of the output spindle can be increased. 
     A particularly ergonomic shape is obtained in that the power tool has a handle that, with the output spindle, encloses an angle γ, which, in particular, is between 15° and 45°, preferably °30. 
     Since the first angle α and the angle γ are disposed in one plane and on one side of the output spindle, or since the drive motor is disposed beneath the output spindle, the power tool lies particularly well in the hand. 
     Preferably, a housing for a power tool is provided, having a receiving region for an output spindle, having a grip portion, having a bulged portion for accommodating a drive motor, which is located beneath the receiving region for the output spindle, wherein the receiving region and the bulged portion have an oval cross-sectional area that extends perpendicularly in relation to the output spindle and at least partially surrounds the drive motor and the output spindle. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       Further advantages and expedient embodiments are given by the description of the figures and the drawings. In the drawings: 
         FIG. 1  shows a perspective representation of a saber saw, which is operated by an electric motor and, as a tool, has a saw blade that executes a linear, oscillating sawing motion, having a support device for receiving an object to be worked, wherein the support device is pivotally disposed on the housing of the power tool, 
         FIG. 2  shows the saber saw, including the support device, in a side view, 
         FIG. 3 a    shows a side view of the saber saw with some components, which are disposed in a housing shell, 
         FIG. 3 b    shows the components from  FIG. 3 a    without a housing shell. 
         FIG. 4  shows an exploded representation of the saber saw. 
     
    
    
     DETAILED DESCRIPTION 
     In the figures, components that are the same are denoted by the same references. 
     Shown in  FIGS. 1 and 2  is a power tool, realized as an electric saber saw  1  (also called a foxtail saw or “reciprocating saw”), in the form of a sawing machine or device for straight, reciprocating-motion saw blades. The saber saw  1  is realized as a hand power tool, which, in a housing  2  consisting of two housing shells  2   a ,  2   b , has an electric drive motor for driving a tool realized as a saw blade  3 . As can be seen from  FIG. 2 , the saw blade  3  executes an oscillating, linear working motion, according to the double arrow  4 , in which the saw teeth  5  of the saw blade  3 , which are disposed in a saw-tooth line  6 , are moved back and forth. The working motion  4  is effected along the saw-tooth line  6 . Instead of the reciprocating motion, the saw blade can also execute an orbital motion. 
     As can additionally be seen from  FIGS. 1 and 2 , the saber saw  1  is provided with a support device  7 , which comprises a support element  8  on a carrier part  9 , as well as a fastening element  10  on the housing  2 . The support element  8  is realized as a support angle, and has two support limbs  8   a  and  8   b , which are disposed at an angle in relation to each other, open outwardly and delimit a receiving region  11  for receiving an item or object to be worked. As can be seen from the perspective representation according to  FIG. 1 , the support element  8  is realized in a U shape, wherein each limb of the U has two support limbs  8   a ,  8   b  having a receiving region  11  located therebetween. 
     The carrier part  9  comprises two carrier limbs  9   a ,  9   b , which are each located on differing sides of the U-shaped support element  8 , and are fixedly connected to the support element. On the side opposite the support element  8 , the ends of the two carrier limbs  9   a ,  9   b  are pivotally connected to the fastening element  10 , which is detachably disposed on the housing  2  of the saber saw  1 . This embodiment enables the support device  7 , with the support element  8  and the carrier part  9 , to pivot about the axle  12  of the pivot joint between the fastening element  10  and the carrier limbs  9   a ,  9   b , in the direction of pivoting  13  ( FIG. 2 ). 
     As can also be seen from  FIG. 2 , laid around the axle  12  of the pivot joint between the fastening element  10  and the carrier limbs  9   a ,  9   b  there is a spring element  14 , in the form of a torsion spring, which biases the carrier part  9 , including the support element  8 , in the initial position represented in  FIG. 2 . The spring element  14  generates a moment about the axis  12  that, at the level of the receiving region  11 , acts as a force arrow  15  acting at least approximately perpendicularly in relation to the saw-tooth line  6  of the saw blade  3 . To enable the support element  8  to be pivoted upward against the force of the spring element  14 , a force must be applied contrary to the force arrow  15 . This force is advantageously less than 10 N, for example 4 N to 9 N. 
       FIGS. 3 a , 3 b    and  4  show components and assemblies of the saber saw  1  that are disposed in the housing  2 . 
     The housing  2  comprises a grip portion  16 , disposed in one end of which there is a rechargeable battery  18 , which, however, can also be realized as an exchangeable battery. Alternatively, however, a cable connection for a mains power supply cable can also be provided here. An opening  19  for an on/off switch  20  is also provided in the housing  2 . An electronics assembly  21 , by which the saber saw  1  is controlled, is actuated via the on/off switch  20 . 
     At the end facing away from the battery  18 , the housing  2  has a receiving region  22  for an output spindle  24 . Under the receiving region  22 , the housing  2  has a bulged portion  26  for accommodating a drive motor  28 , which is located beneath the receiving region  22  for the output spindle  24 . The receiving region  22  and the bulged portion  26  have an oval cross-sectional area that extends perpendicularly in relation to the output spindle  24  and surrounds the output spindle  24  and the drive motor  28 . The battery  18 , the on/off switch  20 , the electronics assembly  21  and the drive motor  28  are connected to each other via cables  23 . 
     The power tool, realized as a saber saw  1 , additionally comprises a reciprocating-motion output spindle  24 , which is coupled to the drive motor  28  via a transmission  30 . A multi-part fastening portion  32 , for fastening the saw blade  3 , is provided at the end of the output spindle  24  that projects out of the saber saw  1 . 
     The drive motor  28  has a drive portion, in the form of a pinion gear  34 , which is connected to the transmission  30 , and has a first end  36  distant from the transmission  30 . 
     A longitudinal side  38  of the output spindle  24  and a longitudinal side  40  of the drive motor  28  extend next to each other, such that the drive motor  28  is disposed next to the output spindle  24 . The first end  36  of the drive motor  28  that is distant from the transmission  30  is disposed closer to the fastening portion  32  than the pinion gear  34  connected to the transmission. 
     The longitudinal axis  42  of the drive motor  28  and the longitudinal axis  44  of the output spindle  24  intersect on the side that is distant from the transmission  30 , and enclose an angle α, such that the drive motor  28  and the output spindle are inclined such that the pinion gear  34  is at a greater distance from the output spindle  24  than the first end  36  of the drive motor  28 . The angle α is preferably 17°, wherein a range of between 15° and 20° is also good, and a range of from 5° and 30° is also adequate. 
     Extending along the grip portion  16  of the housing  2 , or of the handle, is a longitudinal axis  46 , which, with the longitudinal axis  44  output spindle  24 , encloses an obtuse angle γ, which, in particular, is between 15° and 45°, preferably 30°. The first angle α and the obtuse angle γ are disposed in one plane and on one side of the spindle. As a result, the drive motor is disposed beneath the spindle, in particular when the saber saw is disposed horizontally. 
     The drive motor  28  and the output spindle  24 , or the longitudinal axes  42  and  44  thereof, thus enclose an acute angle α. In addition, the handle and the output spindle  24  enclose an obtuse angle γ. Further, the handle and the drive motor  28 , or the longitudinal axes  42  and  46  thereof, enclose an acute angle δ. A very compact arrangement of the assemblies is obtained as a result. 
     The transmission  30  comprises a wobble plate assembly  50 , which is disposed on a transmission shaft  52  that extends parallelwise in relation to the longitudinal axis  42  of the drive motor  28 . The transmission shaft  52  is located in a gap  53  created by the drive motor  28  and the output spindle  24 , and is preferably mounted in a cantilevered manner. Provided for mounting for this purpose, on the one hand, is a plain bearing  54 , which is disposed in the bulged portion  26  between the drive motor  28  and the output spindle  24 . On the other hand, a ball bearing  56  is provided, which is likewise disposed in the bulged portion  26 . It is understood that all essential components are held by complementary openings in the housing shells  2   a ,  2   b . It is also conceivable, however, for a ball bearing to be disposed on the side of the wobble plate assembly  50  that is distant from the drive motor  28 . 
     A toothed wheel  51 , which is disposed in a rotationally fixed manner on the transmission shaft  52  and driven by the pinion gear  34 , is provided to drive the wobble plate assembly  50 . 
     The wobble plate assembly  50  has a first portion  58 , which is disposed around the transmission shaft  52 , and a second portion  60 , which engages in the output spindle  24 . The first and the second portion  58 ,  60  enclose an angle β, which is 90°−α. 
     Realized at the end of the second portion  60  is a ball head  62 , which engages in an opening  64  in the output spindle  35 . Owing to this arrangement, a quite large stroke of the output spindle  24  is achieved, despite the compact structural form. 
     The output spindle  24  is mounted in a front plain bearing  70  that is disposed over the drive motor  28 , and a plain bearing  72  that is disposed on in the housing  2 . The front plain bearing  70  is supported by means of a spring  74 . 
     There are also cover strips  80  on the sides of the housing shells  2   a ,  2   b . The housing shells  2   a ,  2   b  are mounted by means of screws  82 . 
     Instead of a transmission having a wobble plate assembly, it is also possible to provide a bevel gear transmission, a wobble plate assembly being more favorable for production. 
     In addition to being realized as a saber saw, it is also conceivable for the output spindle to have a superimposed rotary motion, in addition to the stroke motion, such that the power tool is realized as a percussion drill.