Abstract:
A method for diagnosing operating condition of a device for cutting off and connecting a high-voltage bipolar battery from/to a bipolar onboard power network of a motor vehicle. The device includes a first power relay between a first terminal of the battery and a first terminal of the network, a second power relay between a second terminal of the battery and a second terminal of the network, and a serial arrangement of a third precharge relay and a precharge resistor, connected in parallel to the first power relay. The method: measures two voltages of the cutoff/connection device; compares the measured voltages with predetermined voltage values representing faults of the cutoff/connection device; and diagnoses a fault of a relay used on the result of the comparison.

Description:
FIELD OF THE INVENTION 
       [0001]    The invention relates to the field of the supply of automobile vehicle onboard power networks, to a battery of accumulators, and more particularly to the diagnosis of the operating state of the relays providing the bipolar disconnection and the connection of the onboard power network and the battery. 
       PRIOR ART 
       [0002]    In an electric or hybrid automobile vehicle, the battery of accumulators supplies a high voltage, conventionally higher than 60V, to an onboard high voltage power network of the vehicle, namely all of the electricity-consuming components powered by the battery. Owing to the high voltage supplied by the battery, the disconnection of the latter, for example when the vehicle switches to a parking mode, must be bipolar, in other words the two terminals of the battery must be disconnected from the onboard power network. Such a bipolar disconnection of the battery indeed allows:
       the high voltage onboard power network to be automatically isolated from the battery in the case of a technical incident likely to damage the components of the onboard power network or to be detrimental to the safety of the users of the vehicle;   in parking mode, the discharge of the battery by leakage currents to be avoided; and   the duration of application of the high voltage to the onboard power network to be limited only to the effective period of use of the battery, and thus the lifetime of the components of the onboard power network to be improved, which components are subjected as little as possible to the high voltage and the associated electrical demands, including in the case of a simple failure of the components providing this disconnection.       
 
         [0006]    The bipolar disconnection of the battery must furthermore satisfy electrical constraints in order to preserve both the components implementing said disconnection and the components of the onboard power network, notably as regards the transient phases of connection and of disconnection. More particularly:
       the current should be limited during the disconnection and the connection of the battery to the onboard power network in order not to stress the components of the latter, such as capacitors for example, and not to stress the disconnection and connection components themselves;   the operating state of the disconnection and connection components, conventionally power relays, should be diagnosed and thus any propagation of the fault in the latter to the onboard power network is avoided;   the number of operations of the disconnection and connection components, conventionally power relays, should be minimized in order to optimize their lifetime, notably that of the relay contacts; and   the measurement of the voltage of the high-voltage battery with zero current should be allowed in order notably to estimate the state of charge of the latter as is required in the management of an electric or hybrid vehicle battery.       
 
         [0011]      FIG. 1  is a schematic view of a prior art device  10  for disconnection and connection between a high-voltage battery of accumulators  12  and an onboard high-voltage power network  14 , designed with a view to satisfying the conditions described hereinabove. 
         [0012]    The disconnection and connection device  10  comprises:
       a first power relay  16  connected between a first terminal  18  of the battery  12  and a first terminal  20  of the power network  14 ;   a second power relay  22 , connected between the second terminal  24  of the battery and the second terminal  26  of the power network;   a pre-charging line comprising a third relay  28  and a resistor  30  connected in series between the first terminals  18 ,  20  of the battery and of the power network; and   a control module  32  commanding the opening and the closing of the relays  16 ,  22 ,  28  according to predetermined sequences, as is explained hereinafter.       
 
         [0017]      FIG. 2  is a flow diagram illustrating the opening and closing sequences of the relays  16 ,  22 ,  28  implemented by the control module  32  allowing the vehicle to go from parking mode (when the battery  12  is disconnected from the onboard power network  14 ) to running mode (when the battery  12  is connected to the onboard power network  14 ). 
         [0018]    In order to go from parking mode  40 , in which the three relays  16 ,  22 ,  28  are open, to running mode  42  in which the first and second relays  16 ,  22  are closed and the third relay  28  open, a command for closing the third relay  28  is first of all produced at  44  by the module  32 , then the latter commands the closing of the second relay  22  at  46 . A timer is then activated at  48  in order to give the pre-loading of the onboard power network  14  time to finish. 
         [0019]    Once the onboard power network has been pre-loaded, at  50 , the module  32  commands the first relay  16  to close, then a timer is activated at  52  to give the current time to get established in the onboard power network  14 , this timer being notably longer than the duration of the bounces of the first relay  16 . Once the current is established in the onboard power network, the module  32  produces, at  54 , a command for opening the third relay  28 , the vehicle then being in running mode  42 . 
         [0020]    In order to go from running mode  42  to parking mode  40 , the module  32  first of all sends, at  56 , a command for opening the first relay  16 , then a command for opening the second relay  22  at  58 . 
         [0021]    The sequences that have just been described for going from one mode of operation to another are those which minimize the number of opening and closing operations of the relays. They are therefore, in practice, favored for preserving the relays  16 ,  22 ,  28  and thus optimizing their lifetime. 
         [0022]    Referring once again to  FIG. 1 , conventionally in order to diagnose a fault in the disconnection and connection device  10 , in which a relay may for example remain stuck in its open or closed state, a first voltmeter  60  ( FIG. 1 ) is installed between the terminals  18 ,  24  of the battery  12  and a second voltmeter  62  is installed between the terminals  20 ,  26  of the onboard power network  14 , the voltmeters  60 ,  62  being for example connected to the control module  32  which implements a diagnostic procedure based on the voltages measured by the latter. 
         [0023]    Although the processing of the measured voltages effectively allows certain faults to be diagnosed, such as for example the sticking of the first relay  16  in its closed state when the measured voltages by the first and the second voltmeters  60 ,  62  are equal to the voltage across the terminals of the battery  12  (measured by the first voltmeter  60  when the vehicle is in parking mode) following a command for opening the first relay  16  (step  56  in the sequence for disconnection of the battery), it is not however possible to diagnose some faults in time. More particularly, when the second relay  22  is stuck in its closed state, this fault can only be diagnosed when the vehicle goes from parking mode to start-up. In fact, the bipolar disconnection of the battery  12  may not happen for a long time (the time spent in parking mode) before this fault is detected, which can be damaging for both the battery  12  and the onboard power network  14  for the reasons mentioned hereinabove. 
       SUMMARY OF THE INVENTION 
       [0024]    The aim of the present invention is to solve the aforementioned problem by providing a method for diagnosing the operating state of the relays in the disconnection and connection device, which allows the faults affecting the bipolar disconnection of the battery to be determined with a minimum of measurements and without modifying the opening and closing sequences of said relays. 
         [0025]    For this purpose, one subject of the invention is a method for diagnosing the operating state of a disconnection and connection device for a bipolar high-voltage battery of accumulators from/to a bipolar onboard power network of an automobile vehicle, said device comprising a first power relay installed between a first terminal of the battery and a first terminal of the power network, a second power relay installed between a second terminal of the battery and a second terminal of the power network, and a serial connection of a third pre-charging relay and a pre-charging resistor, connected in parallel with the first power relay, said method comprising:
       the measurement of two voltages on the disconnection and connection device;   the comparison of the measured voltages with predetermined values of voltage representative of faults in the disconnection and connection device; and   the diagnosis of a fault in a relay depending on the result of the comparison.       
 
         [0029]    According to the invention, the measured voltages are a first voltage between the first terminal of the battery and the terminal of the second relay installed on the onboard power network side and a second voltage between the first and second terminals of the onboard power network. 
         [0030]    In other words, these voltages together comprise the information needed for the diagnosis of the faults impacting the bipolar disconnection of the battery without the vehicle having to be in parking mode. 
         [0031]    According to particular embodiments of the invention, the method comprises one or more of the following features:
       during the use of the vehicle by the driver:
           the connection of the battery to the onboard power network consists consecutively in the closing of the second relay, the closing of the third relay, the closing of the first relay and the opening of the third relay;   the disconnection of the battery from the onboard power network consists consecutively in the opening of the first relay and the opening of the second relay,   and the first relay is diagnosed as being in a continuously closed state if, after a command for opening the latter, the first and second measured voltages are substantially equal to the open-circuit voltage of the battery,   
           during the use of the vehicle by the driver:
           the connection of the battery to the onboard power network consists consecutively in the closing of the second relay, the closing of the third relay, the closing of the first relay and the opening of the third relay;   the disconnection of the battery from the onboard power network consists consecutively in the opening of the first relay and the opening of the second relay,   and the second relay is diagnosed as being in a continuously closed state if, after a command for opening the latter, the first measured voltage is substantially equal to the open-circuit voltage of the battery and the second measured voltage is substantially zero,   
           during the use of the vehicle by the driver:
           the connection of the battery to the onboard power network consists consecutively in the closing of the second relay, the closing of the third relay, the closing of the first relay and the opening of the third relay;   the disconnection of the battery from the onboard power network consists consecutively in the opening of the first relay and the opening of the second relay,   and the third relay is diagnosed as being in a continuously closed state if, after a command for opening the first relay, the first measured voltage is substantially equal to the open-circuit voltage of the battery and the second voltage is positive and less than the open-circuit voltage of the battery,   
           during the use of the vehicle by the driver:
           the connection of the battery to the onboard power network consists consecutively in the closing of the second relay, the closing of the third relay, the closing of the first relay and the opening of the third relay;   the disconnection of the battery from the onboard power network consists consecutively in the opening of the first relay and the opening of the second relay,   and the first relay is diagnosed as being in a continuously open state if, after a command for opening the third relay, the first measured voltage is substantially equal to the open-circuit voltage of the battery and if the second measured voltage is decreasing,   
           during the use of the vehicle by the driver:
           the connection of the battery to the onboard power network consists consecutively in the closing of the second relay, the closing of the third relay, the closing of the first relay and the opening of the third relay;   the disconnection of the battery from the onboard power network consists consecutively in the opening of the first relay and the opening of the second relay,   and the third relay is diagnosed as being in a continuously open state if, after a command for opening for closing of the latter relay, the first measured voltage is substantially equal to the open-circuit voltage of the battery and if the second measured voltage is substantially zero,   
           during the use of the vehicle by the driver:
           the connection of the battery to the onboard power network consists consecutively in the closing of the second relay, the closing of the third relay, the closing of the first relay and the opening of the third relay;   the disconnection of the battery from the onboard power network consists consecutively in the opening of the first relay and the opening of the second relay,   and the second relay is diagnosed as being in a continuously open state or else the terminals of the battery are diagnosed as open circuit if, after a command for closing the second relay, the first and the second measured voltages are substantially zero,   
           a maintenance sequence for the vehicle consists consecutively, starting from a parking mode in which the first, second and third relays are open, in the closing of the second relay, the closing of the third relay, the closing of the first relay, the opening of the third relay, the opening of the first relay and the opening of the second relay, and the second relay is diagnosed as being continuously closed if, in parking mode, the first measured voltage is substantially equal to the open-circuit voltage of the battery and the second measured voltage is substantially zero,   a maintenance sequence for the vehicle consists consecutively, starting from a parking mode in which the first, second and third relays are open, in the closing of the second relay, the closing of the third relay, the closing of the first relay, the opening of the third relay, the opening of the first relay and the opening of the second relay, and the second relay is diagnosed as being continuously open or else the terminals of the battery are diagnosed as being in open circuit if, after a command for closing the second relay, the first and second measured voltages are substantially zero,   the method furthermore comprises the measurement of the voltage across the terminals of the second relay in order to know which of the terminals of the battery or of the second relay is open circuit,   a maintenance sequence for the vehicle consists consecutively, starting from a parking mode in which the first, second and third relays are open, in the closing of the second relay, the closing of the third relay, the closing of the first relay, the opening of the third relay, the opening of the first relay and the opening of the second relay, and the third relay is diagnosed as being continuously closed if, after a command for closing the second relay, the first measured voltage is substantially equal to the open-circuit voltage of the battery and the second measured voltage increases up to the open-circuit voltage of the battery,   a maintenance sequence for the vehicle consists consecutively, starting from a parking mode in which the first, second and third relays are open, in the closing of the second relay, the closing of the third relay, the closing of the first relay, the opening of the third relay, the opening of the first relay, and the third relay is diagnosed as being continuously open if, after a command for closing the third relay, the first measured voltage is substantially equal to the open-circuit voltage of the battery and the second measured voltage is substantially zero,   a maintenance sequence for the vehicle consists consecutively, starting from a parking mode in which the first, second and third relays are open, in the closing of the second relay, the closing of the third relay, the closing of the first relay, the opening of the third relay, the opening of the first relay and the opening of the second relay, and the first relay is diagnosed as being continuously open if, after a command for opening the third relay, the first measured voltage is substantially equal to the open-circuit voltage of the battery and the second measured voltage is decreasing.       
 
     
    
     
       BRIEF DESCRIPTION OF THE FIGURES 
         [0062]    The invention will be better understood upon reading the description that follows, presented purely by way of example and in relation to the appended drawings, in which identical references denote identical or analogous elements, and in which: 
           [0063]      FIG. 1  is a schematic view of a device of the prior art for disconnection and connection of a battery from/to an onboard power network of an automobile vehicle, described in the introduction; 
           [0064]      FIG. 2  is a flow diagram of the opening and closing sequences of the device in  FIG. 1 , described in the introduction; 
           [0065]      FIG. 3  is a schematic view illustrating the voltage measurements according to the invention; 
           [0066]      FIG. 4  is a flow diagram of the opening and closing sequences of the relay associated with a table for diagnosing the faults according to the invention depending on the voltage measurements illustrated in  FIG. 3 ; and 
           [0067]      FIG. 5  is a flow diagram of a maintenance closing and opening sequence for the automobile vehicle associated with a table for diagnosing the faults according to the invention depending on the voltage measurements illustrated in  FIG. 3 . 
       
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
       [0068]      FIG. 3  illustrates the voltage measurements carried out according to the invention, the device  10  for disconnection and connection of the battery  12  from/to the onboard power network  14  being identical to that in  FIG. 1 . 
         [0069]    According to the invention, a first voltage measurement is carried out by a voltmeter  70  between the first terminal  18  of the battery  12  and the second terminal  26  of the onboard power network, in other words between the first terminal  18  of the battery and the terminal of the second relay  22  installed on the onboard power network  14  side. A second voltage measurement is furthermore performed by a voltmeter  62  between the terminals  20 ,  26  of the onboard power network. Finally, optionally, a third voltage measurement is effected by a voltmeter  74  across the terminals of the second relay  22 . 
         [0070]      FIG. 4  is a flow diagram illustrating the opening and closing sequences of the relays  16 ,  22 ,  28  implemented by the control module  32  enabling the vehicle to go from parking mode to running mode. According to the invention, the opening and closing sequences differ from those described in relation to  FIG. 2  in that the commands for closing  46 ,  44  of the second and third relays  22 ,  28  are reversed. Furthermore, a step  80  for measurement of the open-circuit voltage V B  of the battery  12 , in other words the voltage across the terminals  18 ,  24  of the latter when said terminals are in open circuit as is the case in parking mode, is provided prior to the sequence for closing of the relays for the transition into running mode. 
         [0071]      FIG. 4  also illustrates the values taken, after each opening or closing command from the control module  32 , by the voltage V 1 , measured by the first voltmeter  70 , and by the voltage V 2 , measured by the second voltmeter  62 , in the presence of faults in the relays  16 ,  22 ,  28 , namely the first relay  16  stuck in the open position, or the second relay  22  stuck in the open position, or the third relay  28  stuck in the open position, or the first relay  16  stuck in the closed position, or the second relay  22  stuck in the closed position, or the third relay  28  stuck in the closed position. The symbol “↑” symbolizes an increasing voltage and the symbol “↓” symbolizes a decreasing voltage. Thus, for example, the expression “V 1 ↓V B ” signifies that the voltage V 1  is decreasing down to the value V B . Furthermore, for the same state of opening and of closing of the relays, the voltages V 1  and V 2  can sometimes take different values, which is symbolized by two blocks placed one above the other, such as for example the blocks  90  and  91 . 
         [0072]    With the aid of the measured voltages V 1  and V 2  and the comparison of these with values representative of predetermined faults in the relays  16 ,  22 ,  28  of the disconnection and connection device, the control module  32  diagnoses said faults. 
         [0073]    More particularly:
       when, following the command for closing the second switch  22  at  46 , the voltages V 2  and V 2  are substantially zero (block  90 ), the module  32  diagnoses that the second relay  22  is stuck in its open state or that the terminals of the battery  12  are in open circuit;   when, following the command for closing the third relay  28  at  44 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is substantially zero (block  92 ), the module  32  diagnoses that the third relay  28  is stuck in its open state;   when, following the command for opening the third relay  28  at  54 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is decreasing (block  94 ), the module  32  diagnoses that the first relay  16  is stuck in its open state;   when, following the command for opening the first relay  16  at  56 , the voltages V 1  and V 2  are substantially equal to the voltage V B  (block  96 ), the module  32  diagnoses that the first relay  16  is stuck in its closed state;   when, following the command for opening the first relay  16  at  56 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is in the range between 0 and V B  (block  98 ), the module  32  diagnoses that the third relay  28  is stuck in its closed state;   when, following the command for opening the second relay  22  at  58 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is substantially zero (block  100 ), the module  32  diagnoses that the second relay  22  is stuck in its closed state.       
 
         [0080]    As can be observed, the faults in the relays are detected at the earliest before the vehicle has even gone into parking mode. Thus, for example, during the opening sequence to set the vehicle into parking mode, if the voltages V 1  and V 2  are substantially equal, then the first relay  16  is stuck in its closed state, and if the voltage V 2  is less than the voltage V 1 , then the third relay  28  is stuck in its closed state. 
         [0081]    In the case where it would be necessary to distinguish whether the second relay  22  is in its open state or the terminals of the battery  12  are in open circuit (block  90 ), the voltage measurement by the third voltmeter  74  allows this uncertainty to be lifted. 
         [0082]    Furthermore, it is possible to determine even earlier that a fault has occurred in the disconnection and connection device  10 , without however determining the exact nature of said fault. 
         [0083]    More particularly, a fault in the module  10  is diagnosed, without at this stage said fault having any functional, and hence critical, effect on the operation of the latter or of the components of the onboard power network:
       when, following the command for closing the second relay  22  at  46 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is substantially zero (block  102 );   when, following the command for closing the third relay  28  at  44 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  increases up to the voltage V B  (block  104 );   when, following the command for opening the third relay  28  at  54 , the voltages V 1  and V 2  are substantially equal to the voltage V B  (block  106 );   when, following the command for opening the first relay  16  at  56 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is decreasing (block  108 );   when, following the command for opening the second relay  22  at  56 , the voltages V 1  and V 2  are substantially zero (block  110 ).       
 
         [0089]    When a fault in the disconnection and connection device  10  is diagnosed, the driver of the vehicle is warned of this, for example by means of the illumination of an indicator lamp on the dashboard of the vehicle, inviting the latter to carry out a repair or an exchange of the disconnection and connection device  10 . 
         [0090]    Once in for repair, a sequence for opening and closing of the relays  16 ,  22 ,  28 , referred to as a “maintenance sequence”, can be implemented in order to reproduce the fault in a relay which has been detected during the use of the vehicle by the driver and thus to confirm this diagnosis and, once the repair has been done, to check that the fault has gone. 
         [0091]    Such a maintenance sequence is illustrated in  FIG. 5  in association with the values taken by the measured voltages V 1  and V 2  during faults of the relays  16 ,  22 ,  28 . 
         [0092]    Starting from parking mode  40 , a command for closing the second relay  22  is produced at  120  followed by a command for closing the third relay  28  at  122 . Once a pre-loading timer has been implemented at  124 , the maintenance sequence continues at  126  with a command for closing the first relay  126  then the electrical power is switched on at  128  such that the battery  12  is connected to the onboard power network  14  for powering the electrical traction system of the vehicle. A command for opening the third relay  28  is then produced at  130 , followed by a command for opening the first relay  16  at  132  and by a command for opening the second relay  22  at  134 . The vehicle then returns to its parking mode  40 . 
         [0093]    The control module  32  then implements the following diagnostic procedure:
       in parking mode  40 , if the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is substantially zero (block  136 ), the module  32  then diagnoses that the third relay  28  is stuck in its closed state;   when, following the command for closing the second relay  22  at  120 , the voltages V 1  and V 2  are substantially zero (block  138 ), the module  32  diagnoses that the second relay  22  is stuck in its open state or else that the terminals of the battery  12  are in open circuit, the uncertainty in the fault being optionally lifted by making use of the measurement of the voltage across the terminals of the second relay  22  by the voltmeter  74 ;   when, following the command for closing the second relay  22  at  120 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  increases up to the voltage V B  (block  140 ), the module  32  diagnoses that the third relay  28  is stuck in its closed state;   when, following the command for closing the third relay  28  at  122 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is substantially zero (block  142 ), the module  32  diagnoses that the third relay  28  is stuck in its open state; and   when, following the command for opening the third relay  28  at  130 , the voltage V 1  is substantially equal to the voltage V B  and the voltage V 2  is decreasing (block  144 ), the module  32  diagnoses that the first relay  16  is stuck in its open state.       
 
         [0099]    Furthermore, when the first relay  16  has been diagnosed as stuck in its closed state, for example during the use of the vehicle by the driver, as described in relation to  FIG. 4 , the maintenance sequence composed of the steps  120  to  134  is preferably forbidden. This is because such a sequence, with the first relay  16  stuck in its closed state, would cause a rapid charging of the onboard power network  14 , which would risk damaging other relays and the components of the onboard power network  14 . For the same reasons, the sequence composed of the steps  126  to  134  is forbidden when the second relay  22  is stuck in its closed state. 
         [0100]    These forbidden conditions can for example be managed by the control module  32  which saves in memory the diagnosed faults and inhibits by default the sequences that are dangerous for the various components and relays. 
         [0101]    Thanks to the invention, a diagnosis of the operation of the disconnection and connection device is thus obtained, allowing the earliest possible detection, and especially before the vehicle goes into its parking mode, of the faults in the relays forming said device. Furthermore, this diagnosis does not add any additional step for opening or closing of said relays, thus preserving their lifetime.