Abstract:
A lighting system includes a master that controls a plurality of light fixtures via wireless RF communications. An ambient light sensor in the master is used to monitor total ambient light and to prevent excessive illumination. In an auto-calibration process, the master makes ambient light measurements A, B and C when the light fixtures are illuminating an area at a minimum setting, at a maximum setting, and at an intermediate setting, respectively. A first threshold is set to be approximately (B−A). A second threshold is set to be slightly larger than (B−A)+(B−C). In normal system operation, total ambient light measurements are taken and compared to the two thresholds. In one example, if detected brightness is lower than the first threshold then the system is set at its maximum illumination setting, whereas if detected brightness is greater than the second threshold then the system is set at its intermediate illumination setting.

Description:
TECHNICAL FIELD 
       [0001]    The present disclosure relates to the calibration and operation of lighting systems that employ ambient light sensors. 
       BACKGROUND INFORMATION 
       [0002]    Many lighting control network systems, including wireless lighting control systems and wired lighting control systems, include both an Ambient Light Sensor (ALS) and an occupancy detector. In a DALI (Digital Addressable Lighting Interface) system, for example, an ALS may be coupled to the bus as a first sensor node and an occupancy detector may be coupled to the bus as a second sensor node. The occupancy detector may be a PIR (Passive InfraRed) sensor. The presence of a person may also be detected in other ways. To conserve electrical energy, if no person is detected to be present in an area, then electrical lamps in the area are turned off and remain off. If, however, a person is detected to be present in the area, then artificial illumination is provided by the lamps as necessary. Many systems have the ability to vary the amount of artificial light provided. Conventional dimmers used with incandescent bulbs may be remotely controlled. Dimmable ballasts can be used to dim fluorescent lamps. If many lamps are used to illuminate an area, then some of the lamps can be turned off and others turned on such that the overall amount of artificial light provided is adjustable. Regardless of how the adjustment of the amount of artificial light is performed, the ALS sensor is typically used to detect the overall amount of ambient light and control how much artificial light is provided so that more artificial illumination than is needed is not provided. This is sometimes referred to as “daylight harvesting”. For example, if the area with full artificial light illumination would have a brightness that exceeds the desired brightness level, then the system does not illuminate the area with full artificial illumination but rather uses a lesser amount of artificial illumination such that the overall brightness (due to any natural light as well as due to artificial light) is not greater than necessary. As the amount of background natural light changes, so too does the proper amount of artificial light change. The ALS sensor provides ambient light measurement data to the system so that the system can vary the amount of artificial light. 
         [0003]    There are many different types of lighting control systems that have these general characteristics. In one type of system, there are two brightness thresholds: an upper threshold, and a lower threshold. If the detected brightness is initially between the two thresholds and then transitions to be below the lower threshold, then an action of turning the lamps on to their maximum brightness is taken. If the detected brightness is initially between the two thresholds and then transitions to be above the upper threshold, then an action of dimming the lamps is taken. The system works well, but the setting of the thresholds can be difficult. Because a person manually adjusts the two thresholds, the spread between the two thresholds is also manually adjusted and can be set improperly. In adjusting a threshold, the user may obtain no visible feedback from the system. How much the threshold is being changed is therefore difficult to determine. The person may have to climb a ladder to interact manually with an adjustable system component multiple times. The person may have to watch and monitor the system, adjusting it several times before the system is suitably calibrated for its particular environment and particular configuration. 
         [0004]    U.S. Pat. No. 7,608,807 describes a problem of a person who is commissioning a system having to monitor the system over a long period of time in order to calibrate the system properly. There is also another problem in a two threshold system. The thresholds can be set such that the system oscillates between illumination settings. Despite these problems with manual adjustment, the flexibility of manual adjustment is provided because the thresholds may depend on many factors. System performance may, for example, depend on the structure of the building in which the system is installed, the contents of the building, the time of year and day, the types of artificial lighting used, and the number of lamps ganged together. As lamps burn out, lamps having different characteristics may be used as replacements and lighting system performance may change. Mechanisms for auto-calibrating ALS thresholds in such lighting systems are known, but these mechanisms are generally slow, semi-nonfunctional, undesirably complex, cumbersome and/or expensive. 
       SUMMARY 
       [0005]    A lighting control system includes a master unit and plurality of light fixtures. The master unit is a low-cost battery-powered unit that controls the light fixtures by wireless RF communications. An Ambient Light Sensor (ALS) within the master unit is used to monitor total ambient light (brightness) in an area and to prevent excessive artificial illumination of the area, thereby reducing energy consumption. 
         [0006]    In a novel auto-calibration method, ambient light measurements A, B and C are taken when the light fixtures are illuminating the area at a minimum illumination setting, at a maximum illumination setting, and at an intermediate illumination setting, respectively. The master unit can obtain the measurement information A, B, and C by making ambient light brightness measurements itself, or in combination with other master units, or the master unit can obtain the measurement information A, B and C by receiving the information from another device or devices that made the measurements. 
         [0007]    Regardless of how the measurement information A, B and C is obtained by the master unit, the master unit sets a first threshold value to be approximately (B−A). It is understood that the first threshold value does not have to be exactly B−A, but rather may be approximately B−A such as, for example, within plus or minus twenty percent of B−A. The master unit also sets a second threshold value to be slightly larger than [(B−A)+(B−C)]. Again, it is understood that the second threshold value does not have to be exactly [(B−A)+(B−C)], but rather may be in a range from approximately [(B−A)+(B−C)] up to a value that is forty percent greater than [(B−A)+(B−C)]. The second threshold value may be set by adding a margin value M to the quantity [(B−A)+(B−C)]. 
         [0008]    Then after the auto-calibration method is completed, when the lighting system is operating, ambient light measurements of the area are taken periodically. Each ambient light measurement includes a natural light component and an artificial light component. If the measured ambient light is less than the first lower threshold value, then the master unit causes the light fixtures to illuminate the area at the lighting system&#39;s maximum illumination setting. If the measured ambient light is greater than the second higher threshold value, then the master unit causes the light fixtures to illuminate the area at the lighting system&#39;s intermediate illumination setting. The spread between the two threshold values is automatically set to be slightly greater than the change in illumination due to a changing of the illumination setting of the lighting system from the intermediate illumination setting to the maximum illumination setting. The threshold values are quickly, easily, and automatically set as compared to the how thresholds are manually set in a conventional system, and as compared to other conventional systems that take many hours to auto-calibrate. 
         [0009]    The auto-calibration method sees use in lighting systems where the illumination setting is adjusted by changing the number of light fixtures that are turned on versus the number of light fixtures that are turned off, and in lighting systems where the illumination setting is adjusted by dimming individual lamps. The auto-calibration method is extendable to the automatic setting of more than two threshold values. In one example, the spread between multiple intermediate thresholds is set to be slightly more than the detected change in brightness when the lighting system is dimmed one dimming increment. The ALS mechanism used in the method for making brightness measurements may involve only one ambient light sensor in the master unit, or alternatively may involve receiving ambient light sensor measurements taken remotely by other devices (for example, other master units). 
         [0010]    Further details and embodiments and techniques are described in the detailed description below. This summary does not purport to define the invention. The invention is defined by the claims. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0011]    The accompanying drawings, where like numerals indicate like components, illustrate embodiments of the invention. 
           [0012]      FIG. 1  is a simplified top-down diagram of a room within which a lighting system is deployed. 
           [0013]      FIG. 2  is a perspective diagram of one of the master units and one of the light fixtures of the lighting system of  FIG. 1 . 
           [0014]      FIG. 3  is a perspective view of an RF-enabled starter unit of one of the light fixtures of the lighting system of  FIG. 1 . 
           [0015]      FIG. 4  is an exploded view of the RF-enabled starter unit of  FIG. 3 . 
           [0016]      FIG. 5  is a simplified flowchart of a method  100  in accordance with one novel aspect. Method  100  includes an auto-calibration method and a normal operation method. The normal operation method uses thresholds established in the auto-calibration method. 
           [0017]      FIG. 6  is a diagram that illustrates an operational scenario of the lighting system of  FIG. 1 . 
       
    
    
     DETAILED DESCRIPTION 
       [0018]    Reference will now be made in detail to background examples and some embodiments of the invention, examples of which are illustrated in the accompanying drawings. 
         [0019]      FIG. 1  is a diagram of a lighting control system  1  in accordance with one novel aspect. Lighting control system  1  has a dimming capability. In the illustrated example, there are forty-two fluorescent light fixtures  2 - 43  disposed in a room  44  of a building. The left side of the room has a number of windows  45  that let natural sunlight into the room during the day. In addition to the light fixtures, system  1  includes three master units  46 - 48 . Each of the master units and each of the fluorescent light fixtures includes a Radio-Frequency (RF) transceiver. The master units  46 - 48  intercommunicate with one another and with the light fixtures  2 - 43  using wireless RF communication such that the master units can control individual light fixtures to be on or off. 
         [0020]    In the present example, the light fixtures  2 - 43  are grouped into two groups. The light fixtures  2 - 29  are in the first group or the “standard” group. Light fixtures  30 - 43  are in the second group or the “dimmer” group. All of the light fixtures of a group are turned on and turned off together. (In this patent document when it is said that a “light fixture” is turned on or turned off, this is shorthand common parlance and means that the lamps of the light fixture are turned on or turned off.) Each master unit includes an Ambient Light Sensor (ALS) as well as a Passive InfraRed Sensor (PIR) motion sensor/Occupancy Detector (OD). If one of the master units detects motion of an infrared source using its PIR occupancy detector, it communicates this information to the other master units via a wireless communication. Master unit  47  is therefore aware of whether any part of room  44  is occupied. The master units  46  and  48  also share their ambient light sensor output information such that master unit  47  determines a common ambient brightness measurement value. The master units cooperate together such that they control the light fixtures in the room to operate as the two groups of light fixtures. A decision as to whether to turn on one group of light fixtures, both groups of light fixtures, or neither group of light fixtures is made by one of the master units  47 . The other two master units  46  and  48  in this example control individual light fixtures but do so in accordance with the decision made by master unit  47 . 
         [0021]      FIG. 2  is a simplified perspective diagram of master unit  47  and one of the light fixtures  23 . The master unit  47  is a battery-powered unit that is attached to the ceiling  49  of room  44 . Master unit  47  includes a microcontroller (uC)  67  with flash memory, an Ambient Light Sensor (ALS)  50 , a PIR motion sensor (occupancy detector)  51 , an RF transceiver  68 , an association button  52  for the first group of light fixtures, an association button  53  for the second group of light fixtures, a slider selector  54 , and a button  55  for selecting an option set by the slider selector. Slider selector  54  can also be implemented using DIP switches. In one example, RF transceiver  68  is a part number SX1211, available from Semtech Corporation, 200 Flynn Road, Camarillo, Calif. 93012; the ALS  50  is a part number TEPT5700, available from Vishay Electronic GmbH, Geheimrat-Rosenthal-Str. 100, 95100 Selb, Germany; the PIR sensor  51  is a part number IRA-E911, available from Crow Electronic Engineering, Ltd., 12 Kinereth Street, 70100 Airport City, Israel; and the microcontroller  67  is a part number Z8F2480, available from Zilog, Inc, 6800 Santa Teresa Blvd., San Jose, Calif. 95119. Microcontroller  67  has an input analog multiplexer and associated analog-to-digital converter that digitizes the ALS. The PIR motion sensor output is digitized by a CT1015 interface ASIC and the CT1015 in turn forwards the digitized information to microcontroller  67 . The CT1015 interface ASIC is part of a PIR motion sensor module available from Crow Electronic Engineering, Ltd. 
         [0022]    The light fixture  23  (also referred to simply as a “light”) includes a fluorescent lamp  56 , and an RF-enabled replaceable starter unit  57 . Starter unit  57  plugs into an accommodating socket  58  in fixture  23 . The RF-enabled replaceable starter unit includes starter circuitry for igniting the fluorescent lamp  56 , and for extinguishing the fluorescent lamp  56 . The RF-enabled starter unit  57  includes an RF transceiver that it uses to communicate with master unit  47 . The RF-enabled starter unit  57  receives RF communications from master unit  47  that instruct the starter unit to turn on (ignite) lamp  56  or to turn off (extinguish) lamp  56 . This light fixture, as well as all other light fixtures in the room, are powered from AC wall power when the wall paddle switch  59  is positioned to turn on the lights. 
         [0023]      FIG. 3  is a more detailed diagram of starter unit  57 .  FIG. 4  is an exploded view of starter unit  57 . Terminals  61  and  62  of the starter unit removably plug into socket  58  (see  FIG. 2 ) in the light fixture  23 . 
         [0024]      FIG. 5  is a simplified flowchart that illustrates a method  100  of auto-calibrating an Ambient Light Sensor (ALS) within a lighting control system. Method  100  is orchestrated by a microcontroller in master unit  47 . The method involves two brightness threshold values. The first brightness threshold value is the lower brightness threshold value and is referred to here as the “undim threshold”. If light switch  59  is set to turn on the light fixtures in the room and if the master units detect motion in the room (detects occupancy), then if the detected brightness in the room is below the undim threshold the master unit  47  causes all the light fixtures (both the group of standard light fixtures and the group of dimmer light fixtures) to be turned on. The second brightness threshold value is the higher brightness threshold value and is referred to here as the “dim threshold”. If light switch  59  is set to turn the light fixtures in the room on and if the master units detect motion in the room (detects occupancy), then if detected brightness in the room is above the dim threshold then master unit  47  causes the group of dimmer light fixtures to be turned off but causes the group of standard light fixtures to remain on. The setting of these two threshold values in an auto-calibration method, the two threshold values, and the operation of lighting control system  1  using these two threshold values is explained below in connection with an operational scenario set forth in  FIG. 6 . 
         [0025]      FIG. 6  illustrates detected ambient light brightness in the vertical dimension and time in the horizontal dimension. The height of the un-shaded vertical bars indicate the magnitude of natural light in room  44 . The left of the diagram represents the time of late night/early morning. As the sun rises, natural light in the room increases as indicated by the increasing heights of the un-shaded vertical bars. The natural light in the room reaches a maximum around noon. In the afternoon the magnitude of natural light decreases until the end of the day. The dashed horizontal line  63  represents the “undim threshold”. The dashed horizontal line  64  represents the “dim threshold”. 
         [0026]    The RF starter units of the light fixtures that are to be in the first group of standard light fixtures are registered to a master unit by pressing a “Group  1  Registration” button  52  on master unit  47 . Button  52  is the registration button for the standard group on master unit  47 . Similarly, the RF starter units of the light fixtures that are to be in the second group of dimmer light fixtures are registered to each other and to a master by pressing a “Group  2  Registration” button  53  on master unit  47 . Button  53  is the registration button for the dimmer group on master unit  47 . There are many different ways that the two groups of light fixtures can be registered separately to the master units. For additional information on the registration process, see: U.S. patent application Ser. No. 12/587,152, entitled “Registering A Replaceable RF-Enabled Fluorescent Lamp Starter Unit To A Master Unit”, filed Oct. 1, 2009, by Staab et al. (the subject matter of which is incorporated herein by reference). 
         [0027]    Once all the light fixtures have been grouped into either the standard group or the dimmer group, and once the registration process is completed, then the auto-calibration method is initiated by moving the slider selector  54  to the “calibrate” position and pressing button  55 . In a first step (step  101 ) of the auto-calibration method, the master units  46 - 48  cooperate under the direction of master unit  47  to make a measurement of ambient brightness in room  44  in a condition in which all light fixtures are turned off. Master unit  47  orchestrates the auto-calibration operation, commands the other master units  46  and  48  to turn off light fixtures controlled by those master units, collects the ALS sensor data from the other master units  46  and  48 , and makes a composite measurement determination A of the brightness in the room when all the light fixtures (standard and dimmer) are turned off. 
         [0028]    In a second step (step  102 ), the master units  46 - 48  cooperate to make a measurement of ambient brightness in room  44  in a condition in which all the light fixtures (standard and dimmer) are turned on. In this example, after the light fixtures are turned on, about five minutes is allowed to pass so that the lamps of the fixtures achieve stable brightness. Master unit  47  orchestrates the auto-calibration operation, commands the other master units  46  and  48  to turn on light fixtures controlled by those master units, collects the ALS sensor data from the other master units  46  and  48 , and makes a composite measurement determination B of the brightness in room  44  when all the light fixtures (standard and dimmer) are turned on. 
         [0029]    In a third step (step  103 ), the master units  46 - 48  cooperate to make a measurement of ambient brightness in room  44  in a condition in which all standard light fixtures are turned on but all dimmer light fixtures are turned off. Again, master unit  47  orchestrates the auto-calibration operation, commands the other master units to turn on their standard light fixtures, commands the other master units to turn off their dimmer light fixtures, collects the ALS sensor data from the other master units, and makes a composite measurement determination C of the brightness in room  44  when all standard light fixtures are on and all dimmer light fixtures are off. 
         [0030]    Master unit (step  104 ) subtracts measurement value B from measurement value A and sets the “undim threshold” value to this (B−A) value. Master unit (step  105 ) calculates the value [(B−A)+(B−C)+M] and sets the “dim threshold” value to this value. The value M in this example is a fixed margin value. Value M may, for example, be a constant or may be a percentage (for example, ten percent) of the quantity (B−C). The determinations of the thresholds involve mathematical calculations performed by the microcontroller  67  in master unit  47 . In one advantageous aspect, the auto-calibration method represented by steps  101 - 105  are performed in rapid succession in a relatively short amount of time (for example, in less than twenty minutes) and this auto-calibration method can be done at any time of day or night. 
         [0031]    Steps  106 - 109  are steps in the normal operation of system  1  after the auto-calibration method has been performed. How system  1  works in the operational scenario of  FIG. 6  is explained in connection with the steps  106 - 109  of  FIG. 5 . At the left of  FIG. 6 , in the very early morning hours, the light switch  59  is either in position to switch off the light fixtures in the room or no motion is being detected by the master units. None of the light fixtures (standard or dimmer) are therefore turned on. This situation is represented by the leftmost three un-shaded bars in  FIG. 6 . Then, at time T 1 , the master units detect motion in the room when the light switch is in the on position. The master units  46 - 48  cooperate to make periodic ambient light measurements. Master unit  47  receives the measurement values from the other master units and generates periodic composite ambient light measurements. The magnitude of such a composite ambient light measurement is represented by the height of the top of the fourth natural light bar in  FIG. 6 . In step  106  of  FIG. 5 , the determination is made that the brightness is below the lower DIM threshold  63 . Master unit  47  therefore causes both the standard light fixtures and the dimmer light fixtures in the room to be turned on (step  107 ). In  FIG. 6 , the turning on of the standard light fixtures is represented by hatched bar  65 . The height of hatched bar  65  indicates the amount of brightness that is due to the standard light fixtures being turned on. In  FIG. 6 , the turning on of the dimmer light fixtures is represented by cross-hatched bar  66 . The height of bar  66  indicates the amount of brightness that is due to the dimmer light fixtures being turned on. Note that at this point in the example the total amount of detected ambient light in room  44  exceeds the undim threshold  63 , but is less than the dim threshold  64 . This condition of having all light fixtures on persists over time as time progresses to the right in  FIG. 6 . As the morning passes, the amount of natural light in room  44  due to sunlight coming through windows  45  increases. 
         [0032]    At time T 2 , a composite ambient light sensor measurement is made. Master unit  47  determines the measured brightness to exceed the dim threshold  64 . In  FIG. 5 , the brightness is no longer below the dim threshold, so processing proceeds from step  106  to step  108 . Master unit  47  causes the standard light fixtures to remain on, but causes the dimmer light fixtures to be turned off. In  FIG. 6 , note that immediately after time T 2  there is no cross-hatched bar to represent any light contribution due to dimmer light fixtures. The dimmer light fixtures are turned off. The amount of ambient light detected drops by the magnitude of the height of the cross-hatched bars (height B−C), but this drop is not as great as the separation between the two thresholds  63  ad  64 . The resulting brightness after turning off the dimmer light fixtures is therefore above the undim threshold as illustrated in  FIG. 6 . 
         [0033]    As illustrated in  FIG. 5 , the system checks (step  109 ) to determine whether the brightness in the room is below the undim threshold. If the brightness in the room is not below the undim threshold, then processing remains at step  109 . In the example of  FIG. 6 , as time passes in the afternoon the overall amount of light (natural and artificial) in the room continues to decrease as the amount of natural light coming into the room through the windows decreases. 
         [0034]    Finally at time T 3  in  FIG. 6 , when the system makes a measurement of the brightness in the room, the measured brightness is below the undim threshold  63 . Processing proceeds to step  107 . Master unit  47  causes the standard light fixtures to be turned on as well as the dimmer light fixtures. This is represented in  FIG. 6  by the reappearance of the cross-hatched bars after time T 3 . The increase in light in the room due to the turning on of the dimmer light fixtures is represented by the height (B−C) of the cross-hatched bars. This height is less than the separation between the two thresholds. When the dimmers are turned on, the new larger amount of light does not exceed the upper dim threshold  64 . As illustrated in  FIG. 5 , processing proceeds back up to step  106 . As time passes, the amount of natural light passing into the room through the windows continues to decrease as illustrated in  FIG. 6 . Because the brightness in the room is below the upper dim threshold  64 , processing continues to loop through steps  106  and  107 . Finally at time T 4  the light switch  59  in the room is set to the off position, or no motion is detected in the room due to occupants in the building going home at the end of the day. In either case, all light fixtures (standard and dimmer) are turned off. In the case of the light switch being left in the on position but all the occupants leaving the building for the day, master unit  47  detects the lack of motion and causes the light fixtures to be turned off. In the case of light switch  59  being moved to the lights-off position, the light fixtures are turned off due to AC power to the light fixtures (standard and dimmer) being disconnected. 
         [0035]    Although the lighting control system described above involves multiple master units cooperating in making an ambient light measurement, other systems are possible. In one system, one master unit makes the ambient light measurements by itself and the other master units (if any) are used primarily for motion detection. A common implementation of the system has only one master unit in a room. Whereas the system described above involves each of multiple master units controlling starter units, other systems involve one master unit that controls all the starter units with the other master units acting as range extenders for motion detection (and possibly for ambient light detection). Although the system described above involves only one dimming increment, the system may have several dimming settings. In addition to the dim and undim thresholds, the system may have additional thresholds between the dim and undim thresholds. If the brightness is detected to cross one of these thresholds, then the illumination setting is changed accordingly by one dimming increment setting. 
         [0036]    Measurement information indicative of the brightness in a room can be obtained by taking a single measurement, or can be obtained in more complex ways. For example, multiple measurements can be made while cycling lamps so as to help null out environmental changes that might occur during calibration time. For example, lamps can be turned on and warmed up for five minutes, then cycled multiple times (from all off, to all on, standard lamps only), and then one or more measurements can be taken at each stimulus condition during each cycle. The measurements taken in this way under like conditions are then averaged to obtain the measurement information. 
         [0037]    Although certain specific embodiments are described above for instructional purposes, the teachings of this patent document have general applicability and are not limited to the specific embodiments described above. The auto-calibration method is extendable to the automatic setting of more than two threshold values. In one example, the spread between adjacent ones of multiple intermediate thresholds is set to be slightly more than the detected change in brightness when the lighting system is dimmed by one dimming increment. The auto-calibration method sees use in lighting systems where the illumination setting is adjusted by changing the number of light fixtures that are turned on versus the number of light fixtures that are turned off, and in systems where the illumination setting is adjusted by dimming individual light fixtures. Although an example of the auto-calibration method is described above in connection with light fixtures that involve fluorescent lamps, the method applies equally well to light fixtures that involve other types of lamps including incandescent lamps and LED (Light Emitting Diode) lamps. Accordingly, various modifications, adaptations, and combinations of various features of the described embodiments can be practiced without departing from the scope of the invention as set forth in the claims.