Abstract:
A ceramic multilayer substrate is formed by vertically stacking and firing a plurality of ceramic sheets, in which a connection bar is vertically formed between internal patterns and an external terminal of each ceramic sheet, preventing metallic conductive layers of the internal patterns from being deformed during processing the external terminal. The ceramic multilayer substrate has pattern layers formed on surfaces of at least some of the ceramic sheets. At least one through hole is formed on the edges of the stacked ceramic sheets so as to be opened to the outside. An external terminal is formed on an inner wall of the through hole connected with the pattern layers, and directly contacting the connection bar, whereby the connection bar supports the electrical connection between the external terminal and the pattern layers.

Description:
RELATED APPLICATIONS  
       [0001]     The referenced application is a divisional of U.S. patent application Ser. No. 10/340,590, filed Jan. 13, 2003. 
     
    
     BACKGROUND OF THE INVENTION  
       [0002]     1. Field of the Invention  
         [0003]     The present invention relates to a ceramic multilayer substrate with an improved connection structure between internal patterns and an external terminal, and a method for manufacturing the substrate, and more particularly to a low temperature co-fired ceramic multilayer substrate formed by vertically stacking and firing a plurality of ceramic sheets or layers, in which a connection bar is vertically formed on connection areas between internal patterns and an external terminal of each ceramic sheet, thereby preventing metallic conductive layers of the internal patterns from being deformed during the formation of the external terminal and stably connecting the internal patterns to the external terminal, and a method for manufacturing the substrate.  
         [0004]     2. Description of the Related Art  
         [0005]     A technique for manufacturing a low temperature co-fired ceramic (hereinafter, being referred to as “LTCC”) substrate is a process in which an internal electrode and passive elements (R, L, and C) for given circuits are formed on a green sheet made of glass ceramic by a screen printing method using a metal with high electric conductivity such as Ag, Cu, or etc., and a plurality of the green sheets are stacked vertically and then fired (generally at less than 1,000° C.) so as to manufacture MCM (multi-chip modules) and multi-chip packages.  
         [0006]     Since the ceramic substrate and the metallic elements are co-fired, the LTCC technique can form the passive elements (R, L, and C) within a module, thereby obtaining a complex configuration including many components and being advantageous in terms of miniaturization.  
         [0007]     Since the LTCC substrate comprises the embedded passive elements, the LTCC substrate can be formed as a SOP (System-On-Package), thereby minimizing a parasitic effect generated in parts of a SMD (Surface Mounted Device). Further, the LTCC substrate reduces electrical noise generated at soldering parts in surface mounting, thereby improving electrical characteristics of the manufactured device, and reduces soldering, thereby improving the reliability of the manufactured device. Moreover, the LTCC substrate minimizes a temperature coefficient of resonant frequency (T f ) by adjusting a thermal expansion coefficient, thereby controlling characteristics of a dielectric resonator.  
         [0008]     The LTCC multilayer substrate is formed by forming circuits in a single ceramic substrate and vertically stacking a plurality of the ceramic substrates. Therefore, external terminals to be connected to the outside must be formed on an outer surface of the LTCC substrate and electrically connected to circuit patterns within the substrate.  
         [0009]      FIGS. 1 and 2  show “a stack electronic component”, in which a laminated substrate having internal circuits is provided, via holes are vertically formed through the substrate, and external electrodes are formed by filling the via holes with a conductor, as disclosed by Japanese Patent Laid-open Publication No. Hei8-37251. As shown in  FIGS. 1 and 2 , via holes  7  are formed through a stack structure  5  and filled with conductors  9 , and the conductors  9  within the via holes  7  are connected to the internal circuits. Then, through holes  10  are formed through the stack structure  5  and the conductors  9  are exposed to the through holes  10 . The exposed conductors  9  serve as external electrodes  4  for electronic components. In this Japanese Publication, since the conductors  9  formed in the via holes  7  become the external electrodes  4 , the external electrodes  4  have uniform dimensions and shapes and are easily formed.  
         [0010]     However, the above Japanese Publication has a problem as follows. The rectangular via holes  7  are simultaneously formed vertically through plural stacked green sheets by a punching method or etc. In this case, as shown in  FIG. 3 , the stacked green sheets are compressed in a direction of the punching by shear stress, and the internal metal patterns on the green sheets are not exposed in the via holes  7 . The internal patterns must be exposed in the via holes  7  so as to be connected to the conductors  9  formed in the via holes  7  for serving as the external electrodes. However, the Japanese Publication as shown in  FIGS. 1 and 2  does not solve the above-described problem.  
         [0011]     There are various methods for forming external electrodes in the conventional low temperature co-fired ceramic multilayer substrate. First, as shown in  FIG. 4 , an internal pattern  2   a  is extended to a side of each ceramic sheet and exposed to the outside. Then, the ceramic multilayer substrate  3  is formed by stacking and firing the plural ceramic sheets at a high temperature. An external electrode  4   a  is formed on an side surface of the ceramic multilayer substrate  3  by deposition without forming any through hole in the ceramic multilayer substrate  3  by the punching method. This method assures a connection between the internal patterns and the external electrode. However, after the ceramic multilayer structure is cut into a plurality of unit ceramic multilayer substrates  3 , the surface of the ceramic multilayer substrate  3  is ground so as to expose the internal patterns  2   a  prior to forming the external electrode  4   a . Therefore, this method complicates a manufacturing process of the substrate and does not satisfy a requirement for mass production.  
         [0012]     Further,  FIG. 5  illustrates a further method for forming external electrodes. Herein, a notch being quarter-circular in shape is formed at a corner of each ceramic substrate so as to expose an internal pattern  2   b , and an external electrode  4   b  is formed in each notch. Then, the ceramic multilayer substrate  3  is formed by stacking a plurality of the ceramic substrates, thereby integrating the external electrodes  4   b  into one external terminal. In this case, since the external electrodes  4   b  must be respectively formed on the ceramic substrates, the manufacturing process is very complicated. Further, since the dimensions of all the substrates are not uniform due to the difference of contraction ratios between individual substrates, the ceramic multilayer substrate is easily damaged by an external impact, or etc.  
         [0013]     Moreover,  FIG. 6  illustrates another method for forming external electrodes. Herein, a notch being quarter-circular in shape is formed at a corner of each sheet so as to expose an internal pattern  2   c . Then, the ceramic multilayer substrate  3  is formed by stacking a plurality of ceramic sheets, and external electrodes  4   c  are simultaneously formed in the plural notches by the deposition. This method is generally used in forming external electrodes on a conventional low temperature co-fired ceramic multilayer substrate. As shown in  FIG. 6 , since the notches of the ceramic multilayer substrate  3  are not precisely aligned with each other, a material for forming the external electrodes is not uniformly deposited in every notch and the connection between the internal patterns and the external electrode becomes poor.  
         [0014]      FIG. 7  illustrates yet another method for forming external electrodes, being similar to the method disclosed by Japanese Patent Laid-open Publication No. Hei8-37251. First, a plurality of ceramic green sheets are stacked vertically so as to form the ceramic multilayer substrate  3 . Then, a notch is formed at a corner of the ceramic multilayer substrate  3  and an external electrode  4   d  is formed in the notch by the deposition. In this case, as described in  FIG. 3 , internal patterns  2   d  are not exposed in the notch in a step for forming the notch, thereby causing the same problem of not being connected to the external electrode  4   d.    
         [0015]     Therefore, there is required in the art a method for simultaneously forming through holes on every sheet of a ceramic multilayer substrate by a punching method so as to simplify a manufacturing process of the ceramic multilayer substrate and improve the connection between the internal patterns and the external electrode.  
       SUMMARY OF THE INVENTION  
       [0016]     Therefore, the present invention has been made in view of the above problems, and it is an object of the present invention to provide a ceramic multilayer substrate for maintaining a connection between internal patterns and an external electrode where a plurality of ceramic green sheets provided with internal patterns are stacked vertically and a through hole is formed in an area of the external terminal of the ceramic multilayer substrate, and a method for manufacturing the substrate.  
         [0017]     It is another object of the present invention to provide a ceramic multilayer substrate in which a plurality of ceramic green sheets are stacked vertically and a through hole is formed in the ceramic multilayer substrate so as to form an external terminal therein, thereby simplifying a manufacturing process of the multilayer substrate and improving quality of the multilayer substrate, and a method for manufacturing the substrate.  
         [0018]     In accordance with one aspect of the present invention, the above and other objects can be accomplished by the provision of a ceramic multilayer substrate formed by stacking and firing a plurality of ceramic sheets, comprising: pattern layers formed on surfaces of at least one of the ceramic sheets to form designated circuit elements; at least one through hole being formed on edges of the stacked ceramic sheets to be opened to the outside; at least one connection bar vertically formed in the ceramic sheet or sheets having the pattern layers, the connection bar contacting the pattern layers and being exposed by the through hole; and at least one external terminal formed on the inner wall of the through hole, connected with the pattern layers, and directly contacting the connection bar, whereby the connection bar supports the electrical connection between the external terminal and the pattern layers.  
         [0019]     In accordance with a further aspect of the present invention, there is provided a method for manufacturing a multilayer substrate by stacking and firing a plurality of ceramic sheets, comprising the steps of: preparing a plurality of ceramic sheets, each of the ceramic sheets having a designated thickness; forming pattern layers on surfaces of at least one of the ceramic sheets so as to form circuit elements; forming via holes vertically in the ceramic sheets within a part of the pattern layers extended to edges of the ceramic sheets adjacent to the edges so as to exchange signals with the outside; forming connection bars by filling the via holes with a material being electrically connected to the pattern layers; stacking the ceramic sheets; forming at least one through hole vertically on the edges of the stacked ceramic substrates so as to expose the connection bars to the outside; and forming at least one external terminal in said through hole by deposition.  
         [0020]     In accordance with another aspect of the present invention, there is provided a method for manufacturing a multilayer substrate by stacking and firing a plurality of ceramic sheets, comprising the steps of: preparing a plurality of ceramic sheets, each of the ceramic sheets having a designated thickness; forming via holes vertically in the ceramic sheets adjacent to edges of the ceramic sheets; forming connection bars by filling the via holes with a conductive material; forming pattern layers on surfaces of at least one of the ceramic sheets so as to form circuit elements such that the connection bars are located within a part of the pattern layers extended to the edges of the ceramic substrates so as to exchange signals with the outside; stacking the ceramic sheets; forming at least one through hole vertically on the edges of the stacked ceramic sheets so as to expose the connection bars to the outside; and forming at least one external terminal in said through hole by deposition.  
         [0021]     In accordance with still another aspect of the present invention, there is provided a method for manufacturing multilayer substrates by stacking and firing a plurality of ceramic sheets, comprising the steps of: preparing a plurality of bulk ceramic sheets, each being provided with scribe lines so as to be cut into a plurality of ceramic substrates and having a designated thickness; forming a plurality of same pattern layers on surfaces of the bulk ceramic sheets so as to form circuit elements; forming via holes vertically in the ceramic sheets within a part of the pattern layers extended to the scribe lines of the ceramic sheets adjacent to the scribe lines so as to exchange signals with the outside; forming connection bars by filling the via holes with a material being electrically connected to the pattern layers; stacking the ceramic sheets; forming through holes vertically on the scribe lines of the stacked ceramic substrates so as to expose the connection bars to the outside; forming external terminals in the through holes by deposition; and cutting the stacked ceramic sheets along the scribe lines into a plurality of unit ceramic multilayer substrates.  
         [0022]     In accordance with yet another aspect of the present invention, there is provided a method for manufacturing multilayer substrates by stacking and firing a plurality of ceramic sheets, comprising the steps of: preparing a plurality of bulk ceramic sheets, each being provided with scribe lines so as to be cut into a plurality of ceramic substrates and having a designated thickness; forming via holes vertically in the ceramic sheets adjacent to the scribe lines; forming connection bars by filling the via holes with conductive material; forming a plurality of same pattern layers on surfaces of the ceramic sheets so as to form circuit elements such that the connection bars are located within a part of the pattern layers extended to the scribe lines of the ceramic sheets so as to exchange signals with the outside; stacking the ceramic sheets; forming through holes vertically on the scribe lines of the stacked ceramic sheets so as to expose the connection bars to the outside; forming external terminals in the through holes by deposition; and cutting the stacked ceramic sheets along the scribe lines into a plurality of unit ceramic multilayer substrates.  
         [0023]     A stack structure in accordance with the present invention is formed by stacking a plurality of layers, thereby producing a package. The layers are properly selected from materials having electric, dielectric and magnetic characteristics. Particularly, each layer is made of a ceramic green sheet with a designated thickness. A pattern layer is formed in a designated shape on each green sheet by depositing a metal thereon, and serves as a circuit element when the green sheets are stacked. The pattern layer is made of metal such as Ag, Cu, or etc. The plural ceramic sheets are stacked and fired at a low temperature, thereby forming a stack structure referred to as a “low temperature co-fired ceramic multilayer substrate”.  
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0024]     The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:  
         [0025]      FIG. 1  is a perspective view of a conventional multilayer substrate after the cutting so that external terminals are exposed to the outside;  
         [0026]      FIG. 2  is a perspective view of the conventional multilayer substrate of  FIG. 1  prior to the cutting;  
         [0027]      FIG. 3  is a schematic view illustrating problems generated in forming the multilayer substrate of  FIG. 1 ;  
         [0028]      FIG. 4  is a perspective view of showing a multilayer substrate comprising an external terminal formed by a conventional method;  
         [0029]      FIG. 5  is a perspective view showing a multilayer substrate comprising an external terminal formed by a further conventional method;  
         [0030]      FIG. 6  is a perspective view showing a multilayer substrate comprising an external terminal formed by another conventional method;  
         [0031]      FIG. 7  is a perspective view showing a multilayer substrate comprising an external terminal formed by yet another conventional method;  
         [0032]      FIG. 8  is a cross-sectional view of a multilayer substrate in accordance with the present invention;  
         [0033]      FIG. 9  is a plan view of a ceramic sheet of the multilayer substrate in accordance with the present invention;  
         [0034]      FIG. 10  is a perspective view of the multilayer substrate of  FIG. 8 ;  
         [0035]      FIG. 11  is a cross-sectional view of the multilayer substrate in accordance with the present invention;  
         [0036]      FIGS. 12A  to  12 G show a method for manufacturing a ceramic multilayer substrate in accordance with a first embodiment of the present invention;  
         [0037]      FIGS. 13A  to  13 G show a method for manufacturing a ceramic multilayer substrate in accordance with a second embodiment of the present invention;  
         [0038]      FIGS. 14A  to  14 H show a method for manufacturing a ceramic multilayer substrate in accordance with a third embodiment of the present invention; and  
         [0039]      FIGS. 15A  to  15 H show a method for manufacturing a ceramic multilayer substrate in accordance with a fourth embodiment of the present invention. 
     
    
     DESCRIPTION OF THE PREFERRED EMBODIMENTS  
       [0040]     Now, preferred embodiments of the present invention will be described in detail with reference to the annexed drawings.  FIG. 8  is a cross-sectional view of a multilayer substrate in accordance with the present invention, and  FIG. 9  is a plan view of a ceramic sheet of the multilayer substrate in accordance with the present invention.  FIG. 10  is a perspective view of the multilayer substrate of  FIG. 8 .  
         [0041]     As shown in  FIGS. 8 and 9 , pattern layers  102  for designated patterns are formed on respective ceramic sheets  103 . An end of a pattern layer  102  is extended to an edge of a ceramic sheet  103  so as to exchange signals with the outside. It is not necessary to form the signal exchangeable patterns on all the ceramic sheets  103 . That is, the signal exchangeable pattern may not be formed on some of the ceramic sheets  103 .  
         [0042]     The present invention employs the ceramic substrate  103  provided with a notch  105  being semicircular in shape. The notch  105  provides a space for forming an external electrode  104  therein. Further, in the case that a stack structure is formed by stacking a plurality of the ceramic sheets  103 , through holes are formed through the stack structure before the stack structure is cut into a plurality of ceramic multilayer substrates so that the external electrodes and notches  105  can be simply formed. The through hole being circular in shape is formed through two neighboring sheets  103 , and then is changed into notches  105  of semicircular shape so as to be opened to the outside when the stack structure is cut into the plural multilayer substrates.  
         [0043]     A connection bar  110  is formed in the ceramic sheets  103  by filling a via hole located between the pattern layer  102  and the notch  105 . One side of the connection bar  110  contacts the notch  105  so as to be exposed at an inner surface of the notch  105 , and the other side of the connection bar  110  contacts the pattern layer  102 . Differently from the pattern layer  102 , the connection bar  110  is vertically formed through the ceramic sheets  103 , and directly contacts the external electrode  104 . The external electrode  104  is formed on the inner wall of the through hole  105 , and connected to the pattern layer  102  and the connection bar  110 , thereby serving to exchange external signals with the internal patterns.  
         [0044]      FIG. 10  shows the multilayer substrate using the connection bars  110  of the present invention, in which the external electrode  104  is connected to both the internal pattern layers  102  and the connection bars  110 .  
         [0045]     The pattern layer  102  is made of a metallic deposition film, and the connection bar  110  is formed by filling the via hole (not shown) with metallic conductor so as to be electrically connected to the pattern layer  102 . Preferably, the connection bar  110  is cylindrical in shape. However, the connection bar  110  may be formed in various shapes so as to be exposed at the wall surface of the notch  105 .  
         [0046]     Preferably, the outer circumference of the notch  105  passes through the center of the connection bar  110 , and a diameter of the connection bar  110  is smaller than a width of the pattern layer  102 . Since the connection bar  110  is vertically formed through the substrate  103 , the via hole having a large diameter reduces a strength of the substrate  103  and increases an amount of the metallic conductor filling the via hole, thereby increasing the production cost. Also, it becomes difficult to easily and swiftly produce the substrate  103 . In order to solve above problems, it is preferable to form the via hole within an area of the pattern layer  102 .  
         [0047]     As described above, in case the external electrode  104  is electrically connected to the pattern layer  102  by the connection bar  110 , a degree of the electrical connection between the external electrode  104  and the internal pattern layer  102  is improved. Conventionally, since the pattern layer is formed only on the upper surface of each sheet, the connection between the external terminal and the internal patterns is achieved by a line contact. On the other hand, in the present invention comprising the connection bars, since a contact area between the internal patterns and the external terminal is increased and the connection between the connection bar and the external terminal is obtained by an area contact, the degree of the connection between the internal patterns and the external terminal is improved.  
         [0048]     Further, compared to the conventional case, the formation of the connection bar improves a process for manufacturing the multilayer substrate. Hereinafter, along with the description of the improved effect of the process, a method for manufacturing a multilayer substrate by stacking a plurality of ceramic sheets in accordance with a first embodiment of the present invention will be described in detail with reference to  FIGS. 12A  to  12 G.  
         [0049]     A) A ceramic sheet  203  with a designated thickness is prepared.  
         [0050]     B) A pattern layer  202  for forming a circuit element is formed on the ceramic substrate  203 . The plural pattern layer  202  cooperates with other pattern layers (not shown) on vertically stacked ceramic sheets to form various circuit elements. The pattern layer  202  is made of a metal deposition film.  
         [0051]     C) Via holes  211  are formed within an end of the pattern layer  202  extended to an edge of the ceramic substrate  203  so as to exchange signals with the outside. The via hole  211  is vertically formed in the ceramic substrate  203  adjacent to the edge of the ceramic substrate  203 . Preferably, a diameter of the via hole  211  is a little smaller than a width of the pattern layer  202 . The via hole  211  is formed in only a part of the pattern layer  202  extended to the edge of the ceramic sheet  203  so as to exchange signals with the outside, and other via holes (not shown) are formed so as to exchange signals with other internal patterns of the ceramic sheet  203 . Since the via holes  211  are formed simultaneously with other via holes for connecting the patterns formed on the upper and lower surface of the ceramic sheet  203  to each other, the via hole  211  is simply formed without increasing the number of manufacturing steps. Preferably, the via hole  211  has the same diameter as those of the via holes for connecting the patterns formed on the upper and lower surfaces of the ceramic substrate  203  to each other.  
         [0052]     D) The via hole  211  is filled with a material for being electrically connected to the exposed pattern layer  202 , thereby forming a connection bar  210 . The connection bar  210  is made of metallic conductor so as to be electrically connected to the pattern layer  202 .  
         [0053]     E) A plurality of ceramic sheets  203  formed by the aforementioned steps are stacked vertically. Parts or all of the stacked ceramic sheets  203  each comprise the connection bar  210  formed by filling the via hole  211 , and the connection bar  210  is connected to the internal patterns of the corresponding ceramic sheet  203 .  
         [0054]     F) A notch  205  is vertically formed on the edge of the stacked ceramic sheets  203  so as to expose the pattern layers  202  and the connection bar  210 . The notch  205  is semicircular in shape so as to be opened to the outside, and passes through the connection bar  210 . That is, the connection bar  210  is exposed in the inner wall of the notch  205 . Preferably, the outer circumference of the notch  205  passes through the center of the connection bar  210 .  
         [0055]     G) An external terminal  204  is formed on an inner circumference of the notch  205 . The external terminal  204  is formed by depositing a metal on the inner circumference of the notch  205 , and is connected to the pattern layers  202  and the connection bars  210 .  
         [0056]     Since the notch is formed through the stack structure formed by stacking the plural ceramic sheets, the above-described manufacturing method in accordance with the first embodiment uniformly forms the external electrode. Further, since the metallic connection bar is formed on the pattern layer connected to the outside, the connection bar is still exposed to the outside even if shear stress is generated in the punching process, thereby preventing a poor connection between the internal patterns and the external electrode due to the deformation of the ceramic substrate. Moreover, a large connection area between the internal patterns and the external electrode improves a degree of the connection therebetween.  
         [0057]     The method for manufacturing a multilayer substrate of the present invention may be modified as follows. That is, in accordance with a second embodiment of the present invention, a step for forming a via hole is performed prior to a step for forming a pattern layer.  FIGS. 13A  to  13 G illustrate a method for manufacturing a multilayer substrate in accordance with the second embodiment of the present invention.  
         [0058]     A) A ceramic sheet  303  with a designated thickness is prepared.  
         [0059]     B) Identically with the step C of the first embodiment, via holes  311  are formed in the ceramic sheet  303 . A position of the via hole  311  is designated so that the via hole  311  is located within a pattern layer to be formed later. Of course, a suitable number of the via holes  311  may be formed to be located within the pattern layer for exchanging signals with the outside.  
         [0060]     C) The via hole  311  is filled with metallic conductor, thereby forming connection bar  310 . The same as the first embodiment, the connection bar  310  is vertically formed in the ceramic sheet  303 .  
         [0061]     D) A pattern layer  302  is formed on the ceramic sheet  303  so that the connection bar  310  is located within an area of the pattern layer  302 .  
         [0062]     E) to G) Identically with the first embodiment, a plurality of ceramic sheets  303  formed by the aforementioned steps are stacked vertically, a notch  305  is vertically formed on the edge of the stacked ceramic sheets  303 , and an external terminal  304  is formed on an inner circumference of the notch  305 .  
         [0063]     The present invention further provides a method for manufacturing a multilayer substrate in which a bulk multilayer substrate is manufactured and then cut into a plurality of unit multilayer substrates, thereby performing a mass production of multilayer substrate products. This method is achieved by a third embodiment of the present invention and hereinafter, will be described in detail with reference to  FIGS. 14A  to  14 H.  
         [0064]     A) A bulk ceramic sheet  403  with a designated thickness is prepared. The ceramic sheet  403  is provided with scribe lines  408  so as to be cut into a plurality of unit ceramic substrates.  
         [0065]     B) A plurality of same pattern layers  402  for forming circuit elements are formed on the ceramic sheet  403 . The plural pattern layers  402  cooperate with pattern layers (not shown) on other bulk ceramic sheets to form various circuit elements. The pattern layers  402  are made of a metal deposition film.  
         [0066]     C) Via holes  411  are formed within the pattern layers  402  extended to the scribe lines  408  of the ceramic sheet  403  so as to exchange signals with the outside. The via holes  211  are vertically formed on the ceramic sheet  403  adjacent to the scribe lines  408  of the ceramic sheet  403 . Preferably, the diameter of the via holes  411  is a little smaller than the width of the pattern layers  402 . The via holes  411  are selectively formed in some of the pattern layer  402  extended to the scribe lines  408  of the ceramic sheet  403  so as to exchange signals with the outside, and other via holes (not shown) are formed so as to exchange signals with other internal patterns on adjacent ceramic sheets  403 . Since the via holes  411  are formed simultaneously with other via holes (not shown) for connecting the patterns formed on the upper and lower surface of the ceramic sheet  403  to each other, the via holes  411  are simply formed without increasing the number of manufacturing steps. Preferably, the via holes  411  have the same diameter as that of the via holes (not shown) for connecting the upper and lower patterns.  
         [0067]     D) The via holes  411  are filled with a material for being electrically connected to the exposed pattern layers  402 , thereby forming connection bars  410 . The connection bars  410  are made of metallic conductor so as to be electrically connected to the pattern layers  402 .  
         [0068]     E) A plurality of the ceramic substrate sheets  403  formed by the aforementioned steps are stacked vertically. Parts or all of the stacked ceramic substrate sheets  403  comprise the connection bars  410  formed by filling the via holes  411 , and the connection bars  410  are connected to the internal patterns of the corresponding ceramic sheet  403 .  
         [0069]     F) Through holes  405  are vertically formed on the scribe lines  408  of the stacked ceramic substrate sheets  403  so as to expose the pattern layers  402  and the connection bars  410 . Each through hole  405  is cylindrical in shape, and passes through a corresponding connection bar  410 . That is, the connection bar  410  is exposed in the inner wall of the through hole  405 . Preferably, the outer circumference of the through hole  405  passes through the center of the connection bar  410 .  
         [0070]     G) External terminals  404  are formed on inner circumferences of the through holes  405 . The external terminals  404  are formed by depositing a metal on the inner circumferences of the through holes  405 , and are connected to the pattern layers  402  and the connection bars  410 .  
         [0071]     H) Stacked ceramic sheets  403  are cut along the scribe lines  408  into a plurality of ceramic multilayer substrates  400 , each having a desired size.  
         [0072]     Similarly with the first embodiment, since a through hole is formed in the stack structure formed by stacking the bulk ceramic sheets, this manufacturing method in accordance with the third embodiment uniformly forms the external electrode. Further, since the metallic connection bar is formed on the pattern layer connected to the outside, the connection bar is still exposed to the outside by shear stress generated in the punching process, thereby preventing a poor connection between the internal patterns and the external electrode due to the deformation of the ceramic substrate. Moreover, a large connection area between the internal patterns and the external electrode improves a degree of the connection therebetween. In addition, the manufacturing method of the third embodiment applies the steps for forming the connection bars and the through holes to a mass production of the multilayer substrates, thereby performing a mass production of a low temperature co-fired ceramic multilayer substrate products having the aforementioned effects.  
         [0073]     The method for manufacturing a multilayer substrate of the third embodiment may be modified as follows. That is, in accordance with a fourth embodiment of the present invention, a step for forming via holes is performed prior to a step for forming pattern layers.  FIGS. 15A  to  13 H illustrate a method for manufacturing a multilayer substrate in accordance with the fourth embodiment of the present invention. Similarly with the second embodiment, in the manufacturing method of the fourth embodiment, connection bars are first formed, and then pattern layers are formed.  
         [0074]     A) Identically with the third embodiment, a bulk ceramic sheet  503  with a designated thickness is prepared and provided with scribe lines  508  so as to be cut into a plurality of ceramic substrates.  
         [0075]     B) Identically with the step C of the third embodiment, via holes  511  are formed in the ceramic sheet  503 . Positions of the via holes  511  are designated so that the via holes  511  are located within pattern layers to be formed later, and the number of the via holes  511  is properly predetermined so that the via holes  511  are located within the pattern layers for exchanging signals with the outside.  
         [0076]     C) The via holes  511  are filled with metallic conductor, thereby forming connection bars  510 . The same as the third embodiment, the connection bars  510  are vertically formed in the ceramic sheet  503 .  
         [0077]     D) Pattern layers  502  are formed on the ceramic sheet  503  so that the connection bars  510  are located within areas of the pattern layers  502 .  
         [0078]     E) to G) Identically with the third embodiment, a plurality of ceramic sheets  503  formed by the aforementioned steps are stacked vertically, through holes  505  are vertically formed on the scribe lines  508  of the stacked ceramic sheets  503 , and external terminals  504  are formed on inner circumferences of the through holes  505 .  
         [0079]     In accordance with the above-described embodiments of the present invention, multilayer substrates for stably maintaining the connection between the internal patterns and the external electrodes are manufactured. Conventionally, a process for forming a through hole after the stacking of the ceramic substrates was not used due to the aforementioned problems. However, as shown in  FIG. 11 , in accordance with a method for manufacturing multilayer substrates of the present invention, the connection bar  110  formed within the internal pattern layer  102  is still exposed in the wall of the through hole, thereby being connected to the external electrode  104  formed in the through hole. Further, the internal pattern layer  102  is connected to the connection bar  110 , thereby being stably connected electrically to the external electrode  104 .  
         [0080]     As apparent from the above description, since a through hole is formed on the stack structure formed by stacking a plurality of sheets provided with pattern layers, the external electrode is uniformly formed in the ceramic multilayer substrate. Further, since a metallic connection bar is formed on the pattern layer connected to the outside, the connection bar is still exposed to the outside even if shear stress is generated in the step for punching the through hole, thereby preventing a poor connection between the internal patterns and the external electrode due to the deformation of the ceramic substrate. Moreover, a large connection area between the internal patterns and the external electrode improves a degree of the connection therebetween.  
         [0081]     In addition, a method for manufacturing multilayer substrates of the present invention applies steps for forming the connection bars and the through holes to a mass production of the multilayer substrates, thereby performing a mass production of a low temperature co-fired ceramic multilayer substrate products having the aforementioned effects.  
         [0082]     A low temperature co-fired ceramic multilayer substrate in accordance with the present invention connects the internal pattern layers to the external electrode via the connection bar formed on each ceramic sheet or layer, thereby improving the degree of the electrical connection between the internal pattern layers and the external electrode. Conventionally, since the pattern layer is formed only on the upper surface of the ceramic sheet, the connection between the external terminal and the internal patterns is achieved by a line contact. On the other hand, in the present invention comprising the connection bars, since a contact area between the internal patterns and the external terminal is increased and the connection between the connection bar and the external terminal is obtained by an area contact, the degree of the connection between the internal patterns and the external terminal is improved.  
         [0083]     Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.