Abstract:
A nanowire field effect transistor (FET) device includes a channel region including a silicon nanowire portion having a first distal end extending from the channel region and a second distal end extending from the channel region, the silicon portion is partially surrounded by a gate stack disposed circumferentially around the silicon portion, a source region including the first distal end of the silicon nanowire portion, a drain region including the second distal end of the silicon nanowire portion, a metallic layer disposed on the source region and the drain region, a first conductive member contacting the metallic layer of the source region, and a second conductive member contacting the metallic layer of the drain region.

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
     This is a divisional application of application Ser. No. 12/856,718, filed Aug. 16, 2010, which is incorporated by reference herein. 
    
    
     FIELD OF INVENTION 
     The present invention relates to semiconductor nanowire field effect transistors. 
     DESCRIPTION OF RELATED ART 
     A nanowire field effect transistor (FET) includes doped portions of nanowire that contact the channel region and serve as source and drain regions of the device. Previous fabrication methods that used ion-implantation to dope the small diameter nanowire may result in undesirable amorphization of the nanowire or an undesirable junction doping profile. 
     BRIEF SUMMARY 
     In one aspect of the present invention, a method for forming a nanowire field effect transistor (FET) device includes forming a nanowire over a semiconductor substrate, forming a gate stack around a portion of the nanowire, forming a capping layer on the gate stack, forming a spacer adjacent to sidewalls of the gate stack and around portions of nanowire extending from the gate stack, forming a hardmask layer on the capping layer and the first spacer, forming a metallic layer over the exposed portions of the device, depositing a conductive material over the metallic layer, removing the hardmask layer from the gate stack, and removing portions of the conductive material to define a source region contact and a drain region contact. 
     In another aspect of the present invention, a nanowire field effect transistor (FET) device includes a channel region including a silicon nanowire portion having a first distal end extending from the channel region and a second distal end extending from the channel region, the silicon portion is partially surrounded by a gate stack disposed circumferentially around the silicon portion, a source region including the first distal end of the silicon nanowire portion, a drain region including the second distal end of the silicon nanowire portion, a metallic layer disposed on the source region and the drain region, a first conductive member contacting the metallic layer of the source region, and a second conductive member contacting the metallic layer of the drain region. 
     Additional features and advantages are realized through the techniques of the present invention. Other embodiments and aspects of the invention are described in detail herein and are considered a part of the claimed invention. For a better understanding of the invention with the advantages and the features, refer to the description and to the drawings. 
    
    
     
       BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS 
       The subject matter which is regarded as the invention is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The forgoing and other features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which: 
         FIGS. 1-4  are cross-sectional views illustrating exemplary methods for forming contacts for field effect transistor (FET) devices, in which: 
         FIG. 1  illustrates the formation of gate stacks about nanowires; 
         FIG. 2  illustrates the formation of a first metallic layer; 
         FIG. 3  illustrates the formation of a contact material; and 
         FIG. 4  illustrates the removal of a portion of the contact material. 
         FIG. 5  is a top-down view of the devices of  FIG. 4 . 
     
    
    
     DETAILED DESCRIPTION 
       FIG. 1  illustrates a cross-sectional view of a plurality of FET devices. A silicon on insulator (SOI) pad region  106 , pad region  108 , and nanowire portion  109  are defined on a buried oxide (BOX) layer  104  that is disposed on a silicon substrate  100 . The pad region  106 , pad region  108 , and nanowire portion  109  may be patterned by the use of lithography followed by an etching process such as, for example, reactive ion etching (RIE). Once the pad region  106 , pad region  108 , and nanowire portion  109  are patterned, an isotropic etching process suspends the nanowires  109  above the BOX layer  104 . Following the isotropic etching, the nanowire portions  109  may be smoothed to form elliptical shaped (and in some cases, cylindrical shaped) nanowires  109  that are suspended above the BOX layer  104  by the pad region  106  and the pad region  108 . An oxidation process may be performed to reduce the diameter of the nanowires  109  to desired dimensions. 
     Once the nanowires  109  are formed, a gate stack  103  including layers  120 ,  122  and  124  is formed around the nanowires  109 , as described in further detail below, and may be capped with a polysilicon layer  102 . A hardmask layer  107 , such as, for example silicon nitride (Si 3 N 4 ) is deposited over the polysilicon layer  102 . The polysilicon layer  102  and the hardmask layer  107  may be formed by depositing polysilicon material over the BOX layer  104  and the SOI portions (all which are covered by the gate stack  103 ), depositing the hardmask material over the polysilicon material, and etching by reactive ion etching (RIE) to form the polysilicon layer (capping layer)  102  and the hardmask layer  107  illustrated in  FIG. 1 . The etching of the hardmask  107 , the polysilicon layer  102 , and the gate stack  103  may be performed by directional etching that results in straight sidewalls of the gates  103 . Following the directional etching, polysilicon  102  remains under the nanowires  109  including regions that may not be masked by the hardmask  107 . Isotropic etching may be performed to remove polysilicon  102  from under the nanowires  109 . 
     In an alternate embodiment, a metal gate may be formed in a similar manner as described above, however, the polysilicon layer  102  and gates  103  are replaced by metal gate materials resulting in a similar structure. The material substituting the polysilicon  102  is conductive and serves as a barrier for oxygen diffusion to minimize regrowth of the interfacial layer between the nanowire and the gate dielectric. The material is sufficiently stable to withstand various processes that may include elevated temperatures. 
     The fabrication of the arrangement shown in  FIG. 1  may be performed using similar methods as described above for the fabrication of a single row of gates. The methods described herein may be used to form any number of devices on a nanowire between pad regions  106  and  108 . 
     The gate stack  103  is formed by depositing a first gate dielectric layer  120 , such as silicon dioxide (SiO 2 ) around the nanowire  109 . A second gate dielectric layer  122  such as, for example, hafnium oxide (HfO 2 ) is formed around the first gate dielectric layer  120 . A metal layer  124  such as, for example, tantalum nitride (TaN) is formed around the second gate dielectric layer  122 . The metal layer  124  is surrounded by polysilicon layer  102 . Doping the polysilicon layer  102  with impurities such as boron (p-type), or phosphorus (n-type) makes the polysilicon layer  102  conductive. 
     A first set of spacers  110  are formed along opposing sides of the etched polysilicon layer  102 . The spacers  110  are formed by depositing a blanket dielectric film such as silicon nitride and etching the dielectric film from all horizontal surfaces by RIE. The spacers  110  are formed around portions of the nanowire  109  that extend from the polysilicon layer  102  and surround portions of the nanowires  109 . Depending upon the process used to etch the spacers  110 , a residual portion of spacer  110  may remain under the nanowire  109 . 
     The source and drain diffusion regions may include either N type (for NMOS) or P type (for PMOS) doped with, for example, As or P (N type) or B (P type) at a concentration level typically 1e19 atoms/cm 3  or greater. 
       FIG. 2  illustrates a resultant structure following a blanket deposition of a first metallic layer  202 . The first metallic layer is, for example, less than 30 nanometers thick, and is deposited over the exposed surfaces of the device. The first metallic layer may include a metallic material such as, for example, tungsten or tantalum. The metal selected for the first metallic layer may be selected based on the properties of the material. Since forming a silicide from the first metallic layer is undesirable, and the fabrication process may expose the device to high temperatures after the formation of the first metallic layer, a metallic material should be selected that has a threshold for forming a silicide that is higher than the temperatures that will be used in subsequent fabrication processes. 
       FIG. 3  illustrates an example of the resultant structure following the deposition of contact material  302  such as, for example, W, Cu, Ag, or Al on the first metallic layer  202 . 
       FIG. 4  illustrates an example of the resultant structure where a portion of the contact material  302  (of  FIG. 3 ) and the hardmasks  107  are removed by, for example, a chemical mechanical polishing (CMP) or etching process. Once the polysilicon  102  is exposed by the CMP process, a silicide  402  may be formed on the exposed polysilicon  102  to improve conductivity in the gate region (G). Alternatively, for metallic gates, the CMP process may remove the hardmasks  107  and expose the metallic gate. The resultant contacts  404  define current paths to the source (S) and drain (D) regions of the devices. 
       FIG. 5  illustrates a top view of the resultant structure of the illustrated embodiment of  FIG. 4  following the isolation of the devices with a material  802  such as, for example, an oxide or nitride dielectric material. Following the formation of the contact material  302  and the contacts  404 , a mask layer (not shown) is patterned on the devices to define a trench area around the devices. An etching process is used to remove contact  302  material from the trench area. The trench area is filled with the material  802  as illustrated in  FIG. 5  to form an isolation region around the device. Alternatively, the isolation region defined by the material  802  may be formed by forming a mask over the devices in the illustrated embodiment. Once the mask is formed, an etching process may be performed to remove metal  302  and  202 . The etching defines the length of the contacts  404  and electrically isolates the source and drain regions. 
     The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one ore more other features, integers, steps, operations, element components, and/or groups thereof. 
     The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated. 
     The diagrams depicted herein are just one example. There may be many variations to this diagram or the steps (or operations) described therein without departing from the spirit of the invention. For instance, the steps may be performed in a differing order or steps may be added, deleted or modified. All of these variations are considered a part of the claimed invention. 
     While the preferred embodiment to the invention had been described, it will be understood that those skilled in the art, both now and in the future, may make various improvements and enhancements which fall within the scope of the claims which follow. These claims should be construed to maintain the proper protection for the invention first described.