Abstract:
An attachment mount for the front end of a truck, which can fit trucks with full-width or tapering chassis. The attachment mount may include a front member for supporting a front-end truck attachment, and a distribution member. The distribution member may be attached to the vehicle chassis and to the front member, so that the attachment mount spreads stresses originating from downwardly-directed forces exerted on the front member by the attachment, to the front portion of the vehicle chassis.

Description:
CLAIM FOR PRIORITY TO PRIOR APPLICATION 
     This is a continuation application claiming priority to U.S. Ser. No. 14/033,663 filed Sep. 23, 2013, titled “Truck Front End Attachment Mount,” which in turn claims priority from U.S. Ser. No. 13/235,712, filed Sep. 19, 2011 and having the same title. 
    
    
     BACKGROUND OF THE INVENTION 
     The present invention relates to attachment mounts for the front end of trucks, which can be used to mount truck accessories such as but not limited to snowplows, winches and cab racks for supporting vehicles. 
     A variety of truck front end attachment mounts are known. These are typically after-market attachment mounts, which are often labor-intensive to install. Kenworth Truck Company (Kirkland, Wash.) manufactures Class 6 and 7 trucks, and has recently introduced a new front end, tapered chassis to these trucks. Kenworth has also introduced a front frame bracket package designed to fit its new, tapered chassis. However, Kenworth&#39;s front frame bracket package is labor-intensive and expensive to install. Other known front frame truck attachment mounts are also cumbersome, labor-intensive and not designed to work with non-standard chassis, such as Kenworth&#39;s new tapered chassis. Front end attachment mounts must also be strong and durable, as in the case of supporting cab racks, for example, the mounts must support thousands of pounds of downward force. 
     Accordingly, there is a need for a new truck front end attachment mount which is strong and durable, which can be obtained relatively inexpensively and quickly attached, and which can be used with different chassis, including non-standard tapered chassis. 
     SUMMARY OF THE INVENTION 
     The objects mentioned above, as well as other objects, are solved by the present invention, which overcomes disadvantages of prior truck front end attachment mounts, while providing new advantages not believed associated with known attachment mounts. 
     In one preferred embodiment, an attachment mount is provided for the front end of a truck having a vehicle chassis. The attachment mount preferably includes a front member for supporting a front-end truck attachment, and a distribution member located in a front portion of the vehicle chassis. The distribution member may be attached to the vehicle chassis and to the front member, to spread stresses originating from downwardly-directed forces exerted on the front member by the attachment, to the front portion of the vehicle chassis. 
     The attachment mount may be used to mount various attachments to the front end of the truck, such as but not limited to: a snow plow; a winch; a blade; a bumper extension for a pump or pump motor; and a cab rack for supporting vehicles. 
     Preferably, the method of attachment of the mount to the truck accommodates trucks having differing vehicle chassis widths, so that the attachment mount may be used with full width truck chassis, as well as with truck chassis that taper, width-wise, in a forward direction. The attachment mount may also be used with Class 4, 5, 6, 7 or 8 trucks, for example. 
     In one preferred embodiment, a front portion of the front member is a partial tube with a generally U-shaped front cross-section. A front portion of the front member may protrude from the front of the truck, to facilitate mounting an attachment. The front member may have a longitudinal axis which includes two planar sections connected by a diagonal section. The front member may be directly attached to a bumper bracket of the truck, and may be indirectly attached to the distribution member through a connecting bracket of the truck, such as a bumper bracket or a spring bracket. 
     The distribution member may include a metal plate with a portion, such as a rear portion, that is preferably attached to the main frame of the truck. 
     The attachment mount may include left and right pair of mounts, with each left and right pair including a front member and a distribution member. The attachment mount may also include a single, integrated mount that ties in to both sides of the front portion of the truck chassis, such as using a single integrated front member, and a single integrated distribution member. 
     In a preferred embodiment, the total weight of the attachment mount (e.g., left and right sides, including welding and painting) is less than about 100 pounds. More preferably, the mount&#39;s total weight is less than about 75 pounds, and most preferably is less than about 60 pounds. 
     In another preferred embodiment, a method for securing an attachment mount to the front end of a truck having a vehicle chassis is provided. A front member is provided, configured to support a front-end truck attachment. A distribution member is also provided, located in a front portion of the vehicle chassis. The front member and the distribution member, which together form the attachment mount, may be attached to the vehicle chassis and to each other, enabling, the attachment mount to spread stresses originating from downwardly-directed forces exerted on the front member by the attachment, through the front portion of the vehicle chassis. 
     In a particularly preferred embodiment of the method of the present invention, during the process of securing the attachment mount to the front end of the truck, the only preexisting truck parts that are removed and replaced are fasteners. 
     DEFINITION OF CLAIM TERMS 
     The terms used in the claims of the patent as filed and are intended to have their broadest meaning consistent with the requirements of law. Where alternative meanings are possible, the broadest meaning is intended. All words used in the claims are intended to be used in the normal, customary usage of grammar and the English language. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The novel features which are characteristic of the invention are set forth in the appended claims. The invention itself, however, together with further objects and attendant advantages thereof, can be better understood by reference to the following description taken in connection with the accompanying drawings, in which: 
         FIG. 1  is a front and side perspective view of a Kenworth truck with a front-end, tapered chassis; 
         FIG. 2  is a partial view of  FIG. 1 , with the front bumper removed; 
         FIG. 3  is a side perspective view of the Kenworth truck shown in  FIG. 1 , with the front hood open (the hood swings counterclockwise to open), showing a preferred embodiment of the present invention in stippling; 
         FIG. 4  is an enlarged, side perspective view of components shown in the circled portion of  FIG. 3 ; 
         FIG. 5  is a parts perspective view of a preferred embodiment of the component parts of the present invention, shown in relation to structural components of the front end of the truck to which these parts attach; 
         FIG. 6  is a plan section taken along reference line  6 - 6  of  FIG. 5 ; and 
         FIG. 7A-7D  are perspective views showing various front-end truck attachments that may be used. 
     
    
    
     The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. In the drawings, like reference numerals designate corresponding parts throughout the several views. 
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Set forth below is a description of what are believed to be the preferred embodiments and/or best examples of the invention claimed. Future and present alternatives and modifications to this preferred embodiment are contemplated. Any alternatives or modifications which make insubstantial changes in function, in purpose, in structure, or in result are intended to be covered by the claims of this patent. 
     Referring first to  FIG. 1 , a truck, designated generally with reference numeral  10 , has a cab  28  that includes a front hood  20 , a front bumper  25  and front wheels  27 . Truck  10  also has a rear vehicle chassis  29  and rear wheels  30 . 
     Referring to  FIG. 2 , with front bumper  25  removed, a preferred embodiment of the present invention, truck front end attachment mount  40 , is revealed. Persons of ordinary skill in the art will appreciate that attachment mount  40  may be made from one integral piece, or may constitute two separate “left” and “right” side portions, as shown and described in the drawings. 
     Referring now to  FIGS. 2-5 , by way of background and prior to a fuller discussion of the preferred embodiment of the invention, front end truck components shown include: front bumper mounting bracket  50 , to which front bumper  25  attaches; front springs  53 , for use in the suspension of the front frame or chassis; front spring hanger bracket  54 , for supporting the leaf springs; struts  62  for supporting bumper  20 ; end portion  57 , which is the end of the main frame or chassis before the taper of the front chassis begins; front cross member and radiator support  52 , with upstanding flanges  52   a  and apertures  52   b ; supporting plate  67  for hood hinge bracket; safety cover  70  over the fan blades (the engine is behind this cover); radiator  58 ; hood hinge bracket  60 , for supporting hood hinge  61 ; and front bumper mounting bracket  50 . These components and their attachment and inter-relationship are well known to persons of ordinary skill in the art. 
     Focusing now on the preferred embodiment of the invention, attachment mount  40  includes front member  42  and distribution member  44 . In the preferred embodiment, front member  42  may be attached, such as by using fasteners such as bolts, to front bumper mounting bracket  50  and to front cross member and radiator support  52  (at its front-most portion), and to the front portion of distribution member  44  (as well as hood bracket  60  and spring bracket  54 , at its rear-most portion), using apertures  42   a , as best shown in  FIG. 5 . Likewise, distribution member  44  may be attached, such as by using fasteners such as bolts, to main frame/chassis portion  57  (at the top, rear portion of member  44 ), and to front bumper mounting bracket  50 , spring bracket  54  and to the rear portion of front member  42  (at the front portion of member  44 ), using apertures  44   a , as also best shown in  FIG. 5 . 
     Referring to  FIG. 6 , this is a parts view showing, in the preferred embodiment, how the driver&#39;s side attachment mount may be attached and mounted to the vehicle chassis. 
     It will be understood that the portions of attachments mount  40  are thus tied to each other, and also tied to major structural components, including the main frame/chassis, of the truck, to ensure strength and durability. Also, the design does not necessarily require that any existing truck components be removed or disassembled, other than that existing bolts passing through apertures  42   a  and  44   a  be removed and replaced with longer bolts. 
     In the preferred embodiment disclosed in the drawings, the two pairs of attachment mounts  40 , following welding and painting, weigh about 58 pounds. Preferably, the attachment mounts will weigh less than about 100 pounds, and most preferably they will weigh less than about 75 pounds. This will enable after-market laborers to quickly and easily manipulate and attach the mounts. 
     The present invention may be used with Class 4, 5, 6, 7 and 8 trucks. The invention is particularly applicable for Class 6 and Class 7 trucks which have width-tapering front portion chassis. However, the invention may also be used with full-size frames, such as Class 4, 5, 6, 7 and 8 trucks with full-size frames. (Currently all Class 8 trucks use full-size frames to the bumper, for example.) The present invention may also find future advantage with emission designs applicable to future trucks, such future Class 8 trucks used as auto transporters that have racks mounted over the cab. 
     Persons of ordinary skill in the art will recognize that attachment mounts with other shapes, sizes and configurations than those shown here: may be used, and still fall within the scope of the below claims. For example, front members  42  may include full tubes at a front portion of the member, or front-portion partial tubes that are C-shaped or flattened-V shaped in cross-section, rather than the U-shaped cross-section that is shown. Also, the attachment mount members may be attached to different portions of the front of the truck, as long as they are tied into major structural components of the main frame, and the distribution and front members are tied to each other, to ensure adequate strength and durability. While one-half inch steel was used to fabricate the preferred embodiment, it will be understood that other thicknesses and types of materials may be used, if desired. 
     Referring to,  FIG. 7A-7D , front-end truck attachment  80  may include one or more of the following: a snow plow  80  ( FIG. 7A ); a winch  80 ′ ( FIG. 7B ); a bumper extension  80 ″ for a pump or pump motor ( FIG. 7C ); and a cab rack  80 ′″ for supporting vehicles ( FIG. 7D ). 
     The above description is not intended to limit the meaning of the words used in the following claims that define the invention. Persons of ordinary skill in the art will understand that a variety of other designs still falling within the scope of the following claims may be envisioned and used. It is contemplated that future modifications in structure, function, or result will exist that are not substantial changes and that all such insubstantial changes in what is claimed are intended to be covered by the claims.