Abstract:
An adjustable fin system comprising: a plug assembly, the plug assembly comprising: a plug housing, the plug housing comprising: a closed end; an open end; a plug first set-screw hole; a plug second set-screw hole; a cylinder configured to be rotatable within the plug housing, and installable into the plug housing via the open end, the cylinder comprising: a cylinder first set screw hole; a cylinder second set screw hole; a cap configured to generally close the open end of the plug housing and to restrain the cylinder from leaving the plug housing; a fin removably attachable to the cylinder; where when the plug first set-screw hole is aligned with the cylinder first set screw hole, the fin is at a first fin cant; where when the plug second set-screw hole is aligned with the cylinder second set screw hole, the fin is at a second fin cant.

Description:
CROSS-REFERENCES 
     This patent application claims the benefit of provisional patent application Ser. No. 61/505,366 by Quint Higgins, entitled “Surfboard Assembly with Adjustable Fin Degreeing Cylinder Plug”, filed on Jul. 7, 2011, the entire contents of which are fully incorporated by reference herein. 
    
    
     TECHNICAL FIELD 
     This invention relates to a fin attachment structure for surfboards or other water craft such as sailboards and boats, and more specifically, to an improved fin attachment structure that allows the roll angle alignment of the fin to be adjusted. 
     BACKGROUND 
     Surfing is a popular sport in many parts of the world. Surfing generally involves a surfer riding a wave while upright on a surfboard. The surfer is able to control the surfboard by positioning himself at different locations on the surfboard and by varying his center of gravity. The surfboard (and other types of watercraft) typically has one or more fins or skegs located on the underside of the surfboard. These fins are designed to guide and steer the surfboard through the water. Many surfboards are designed and manufactured such that the fins are fixed in place and cannot be adjusted. 
     One drawback to the fixed fin configuration of conventional surfboards is that oftentimes a surfer will want to customize a surfboard to achieve desired surfing characteristics. The most direct way to “fine tune” or customize their surfboard is by adjusting the fins. Adjustment of the fins fine tunes the performance of the surfboard to achieve a desired customization. However, the fixed configuration of conventional fins prevents a surfer from adjusting the fins to correct or vary surfboard characteristics. 
     Depending on the shapes of the waves, a surfer may select a surfboard with fins set at a particular roll angle, or fin cant, relative to the perpendicular axis of the surface of the surfboard. A surfer may carry multiple surfboards of different fin cants which is cumbersome. Known surfboards with adjustable fin cant may have many external parts, and may require a surfer to carry multiple external parts and tools to set the fin cant, which is also cumbersome. 
     One way that has been tried to overcome this problem is to set a roll angle of the fins to a preset position during the manufacturing process. The roll angle is the angular displacement of the fin relative to the perpendicular axis of the surface of the surfboard. By adjusting the roll angle of the fins, the surfer can obtain at least some of the desired performance characteristics from the surfboard. In theory, the surfer sets forth the surfing characteristics desired from the surfboard, the manufacturer adjusts the fin roll angle to achieve the desired performance, and the fins are fixed into the desired position. In practice, however, a desired fin alignment is difficult to keep during the manufacturing process. Even if the roll angle is as desired when the fin is first mounted, this angle may shift as the manufacturing process progresses. Properly aligning the roll angle of the fins is even more difficult when there are multiple fins. For example, the roll angle of multiple fins (such as a side-by-side configuration) typically must be aligned with respect to each other. Since the fins are fixed, any misalignment in roll angle cannot be corrected and a mistake in aligning even one of the fins may ruin the entire surfboard. 
     Thus there is a need for an adjustable fin system that will overcome the above listed and other disadvantages. 
     SUMMARY 
     The disclosed invention relates to an adjustable fin system, the system comprising: a plug assembly, the plug assembly comprising: a plug housing, the plug housing comprising: a plug housing closed end; a plug housing open end; a plug first set-screw hole; a plug second set-screw hole; a cylinder configured to be rotatable within the plug housing, and installable into the plug housing via the open end, the cylinder comprising: a cylinder first set screw hole; a cylinder second set screw hole; a cap configured to generally close the open end of the plug housing and to restrain the cylinder from leaving the plug housing; a fin removably attachable to the cylinder; where when the plug first set-screw hole is aligned with the cylinder first set screw hole and held in place with respect to each other, the fin is at a first fin cant; where when the plug second set-screw hole is aligned with the cylinder second set screw hole and held in place with respect to each other, the fin is at a second fin cant. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The present disclosure will be better understood by those skilled in the pertinent art by referencing the accompanying drawings, where like elements are numbered alike in the several figures, in which: 
         FIG. 1  is a perspective view of a bottom of a surfboard with three adjustable fin systems installed; 
         FIG. 2  is a close up perspective view of a plug assembly; 
         FIG. 3  is a top view of the plug assembly; 
         FIG. 4  is a top view of the cylinder; 
         FIG. 5  is a generally cross-sectional view through the longitudinal axis of the cylinder; 
         FIG. 6  is an exploded view of the adjustable fin system; 
         FIGS. 7-12  are cross-sectional views of the plug assembly; and 
         FIG. 13  is a view of the surfboard notch. 
     
    
    
     DETAILED DESCRIPTION 
     The disclosed system comprises an assembly configured to adjust fin cants on surfboards or other water devices using fins. A surfboard assembly with adjustable fin cant of the present invention has adjustable fin parts self-contained within a surfboard. A surfer may adjust the fin cant quickly and easily with minimal number of tools. Referring now to the figures, wherein the drawings are for purposes of illustrating embodiments of the present disclosure only, and not for purposes of limiting the same,  FIG. 1  shows the adjustable fin system  10  installed on a surfboard  12  having one or more fins  26  attached by one or more plug assemblies  14  to the surfboard  12 , according to one embodiment of the present disclosure.  FIG. 2  is a close up view of the plug assembly  14 . The plug assembly  14  allows for a cylinder located within the plug assembly housing  70  to be rotated within the plug assembly housing  70 . The plug assembly housing  70  may have a closed end  74  and an open end  78 . A cylinder  16  (not shown in this figure) is configured to fit into the open end  78  of plug assembly housing  14  and is generally capable of rotating freely inside plug assembly housing. A cap  18  may be configured to secure the cylinder  16  inside of the plug assembly housing  14  and generally close the open end  78  of the plug assembly housing  14 . The plug assembly housing  14  may have one or more alignment arms  56  extending generally orthogonally from the plug assembly housing  14 . The alignment arms  56  assist in the proper positioning and installation of the plug assembly housing  14  into a watercraft, such as, but not limited to a surfboard. 
       FIG. 3  is a top view of a plug assembly housing  14 . Plug assembly housing  14  may have a plug first set-screw hole  30 , a plug second set-screw hole  32 , a plug third set-screw hole  34 , a plug fourth set-screw hole  36 , a plug fifth set-screw hole  38 , and a plug sixth set-screw hole  40 . In one embodiment, the plug set-screw holes may be associated with various fin angles as shown below: 
                                                 plug first set-screw hole 30   0° fin cant           plug second set-screw hole 32   3° fin cant           plug third set-screw hole 34   5° fin cant           plug fourth set-screw hole 36   7° fin cant           plug fifth set-screw hole 38   9° fin cant           plug sixth set-screw hole 40   12° fin cant                         
It should be noted that in other embodiments, the plug set-screw holes may be associated with other defined fin cants, depending on the manufacturer&#39;s preferences.
 
       FIG. 4  is a top view of the cylinder  16  according to one embodiment of the present invention. Cylinder  16  may have fin slots  54  to accommodate fins  26  (not shown in this view), and several set-screw holes. In this embodiment, the cylinder  16  has a cylinder first set screw hole  42 , a cylinder second set-screw hole  44 , a cylinder third set-screw hole  46 , a cylinder fourth set-screw hole  48 , a cylinder fifth set-screw hole  50 , and a cylinder sixth set-screw hole  52 . In one embodiment, the cylinder set-screw holes may be associated with various fin cants as shown below: 
                                                 cylinder first set-screw hole 42   0° fin cant           cylinder second set-screw hole 44   3° fin cant           cylinder third set-screw hole 46   5° fin cant           cylinder fourth set-screw hole 48   7° fin cant           cylinder fifth set-screw hole 50   9° fin cant           cylinder sixth set-screw hole 52   12° fin cant                         
It should be noted that in other embodiments, the cylinder set-screw holes may be associated with other defined fin angles, depending on the manufacturer&#39;s preferences.
 
       FIG. 5  is side view of the cylinder  16  showing one embodiment of the relationship of the cylinder set-screw holes  42 ,  44 ,  46 ,  48 ,  50 ,  52  with respect to each other an installed fin  26 . A line  82  orthogonal to the bottom surface of the surfboard is shown. When the cylinder angle set screw  24  is installed in the plug first set-screw hole  30  associated with the 0° fin angle (hole  30  and plug assembly not shown in this Figure) and the cylinder first set-screw hole  42  associated with the 0° fin angle, then the angle between the fin and the line  82  is 0°. If the cylinder angle set screw  24  is removed, and the cylinder  16  and fin  26  are rotated counterclockwise so that the cylinder angle set screw  24  is installed in the plug second set-screw hole  32  associated with the 3° fin angle (hole  32  and plug assembly not shown in this Figure) and the cylinder second set-screw hole  44  associated with the 3° fin angle, then the angle between the fin and the line  82  is 3°. Likewise, the cylinder can be rotated even further clockwise so that the set screw  24  is installed at cylinder third set-screw hole  46  and plug third set-screw hole  34 , so that the fin will be at an angle of 5°. Likewise with cylinder set-screw holes  48 ,  50 ,  52  the fin angle can be adjusted to 7°, 9°, and 12° respectively. Please note that the figures are not generally to scale, and in this figure especially, the angle relationship between the cylinder set-screw holes have been exaggerated to illustrate how the fin angle may be changed simply by rotating the cylinder  16  and installing the set-screw  24  in the proper holes. In one embodiment, cylinder second set-screw hole  44  is 3° to the right of cylinder first set-screw hole  42 , cylinder third set-screw hole  46  is 5° to the right of cylinder first set-screw hole  42 , cylinder third set-screw hole  46  is 5° to the right of cylinder first set-screw hole  42 , cylinder fifth set-screw hole  50  is 2° to the right of cylinder fourth set-screw hole  48 , and cylinder sixth set-screw hole  52  is 5° to the right of cylinder fourth set-screw hole  48 . In this same embodiment the plug set-screw holes  30 ,  32 ,  34  may all be at generally the same angle with respect to the center of the cylinder  16 , and the plug set-screw holes  36 ,  38 ,  40  may all be at generally the same angle with respect to the center of the cylinder  16 . However, one of ordinary skill will recognize that the plug set-screw holes  30 ,  32 ,  34 ,  36 ,  38 ,  40  may all be at different angles, just so long as when the proper holes (a plug set—screw hole aligned with a cylinder set-screw hole) are aligned one has the desired fin cant. 
     Referring to  FIG. 6 , cylinder  16  may be secured to plug assembly  14  by cap  18  at the open end  78  of the plug assembly  14 . Fin  26  may have one or more fin tabs  84 , and the fin tabs  84  may each have a fin tab hole  88 . The fin may be secured to cylinder  16  via one or more fin slots  54  by fin set-screws  20  through fin set-screws holes  22  and fin tab holes  88 . The plug assembly  14  is configured to be attached to the bottom surface of a surfboard  12  via a plug assembly hole  60 . 
       FIGS. 7-12  are section views generally along line  7 - 7  in  FIG. 1 , and more specifically through the respective plug set-screw hole  30 ,  32 ,  34 ,  36 ,  38 ,  40 .  FIG. 7  shows the section view at the plug first set-screw hole  30 . The fin angle makes a 0° angle with a line  82  that is generally orthogonal to the bottom surface of the surfboard  12 , thus the fin cant is 0°.  FIG. 7  shows a cylinder angle set screw  24  threaded into the plug first set-screw hole  30  and the cylinder first set screw hole  42 . In this configuration, the fin cant is 0°. 
       FIG. 8  shows the section view at the plug second set-screw hole  32 . The fin cant is 3°, as shown by the fin making a 3° angle with the line  82 . The cylinder angle set screw  24  is threaded into the plug second set-screw hole  32  and the cylinder second set screw hole  44 . 
       FIG. 9  shows the section view at the plug third set-screw hole  34 . The fin cant is 5°, as shown by the fin making a 5° angle with the line  82 . The cylinder angle set screw  24  is threaded into the plug third set-screw hole  34  and the cylinder third set screw hole  46 . 
       FIG. 10  shows the section view at the plug fourth set-screw hole  36 . The fin cant is 7°, as shown by the fin making a 7° angle with the line  82 . The cylinder angle set screw  24  is threaded into the plug fourth set-screw hole  36  and the cylinder fourth set screw hole  48 . 
       FIG. 11  shows the section view at the plug fifth set-screw hole  38 . The fin cant is 9°, as shown by the fin making a 9° angle with the line  82 . The cylinder angle set screw  24  is threaded into the plug fifth set-screw hole  38  and the cylinder fifth set screw hole  50 . 
       FIG. 12  shows the section view at the plug sixth set-screw hole  40 . The fin cant is 12°, as shown by the fin making a 12° angle with the line  82 . The cylinder angle set screw  24  is threaded into the plug sixth set-screw hole  40  and the cylinder sixth set screw hole  52 . 
       FIG. 13  is an exploded view illustrating how a template  58  may be positioned over a surfboard notch  60  in order to position plug assembly  14  in the bottom surface of the surfboard  12  (or other water craft) during installation of adjustable fin system  10  onto the surfboard  12 , according to one embodiment of the present invention. 
     According to one embodiment of the present disclosure, adjusting the fin cant may be achieved by rotating the fin  26  while the fin is attached to the cylinder  16  to a desired angle, aligning one of the cylinder set screw hole  42 ,  44 ,  46 ,  48 ,  50 ,  52  with the corresponding plug set-screw hole  30 ,  32 ,  34 ,  36 ,  38 ,  40 , and then threading cylinder angle set screw  24  into the cylinder set screw hole and the plug set-screw hole. It may not be necessary to remove the fin to adjust fin cant, according to one embodiment of the present invention. 
     Plug assembly  14  may be made of any suitable material, such as but not limited to wood, metal, and plastic. Plug assembly  14  may be generally rectangular shaped with rounded or oval ends. Alternatively, plug assembly  14  may be generally shaped as a circle, an elongated circle, a square, a rectangle, or two circles attached to each other. Plug assembly  14  may be sized to accommodate a fin for a surfboard or any other water craft using a fin. Plug assembly  14  may be sized to accommodate cylinder  16 , and may allow cylinder  16  rotate freely. 
     This invention has many advantages. The invention allows one to change the cant of the fin. The invention allows one to change the fin cant to one of many fin cant angles, with the use of only one tool (an allen wrench in one example) and the use of one set screw. The fin cant can be changed without removing or adjusting additional mechanical parts (other than simply moving the set screw from one pair of holes, rotating the fin to the desired cant, and reinstalling the set screw into another pair of holes). The fin cant may be changed when the water craft is still in the water. 
     It should be noted that the terms “first”, “second”, and “third”, and the like may be used herein to modify elements performing similar and/or analogous functions. These modifiers do not imply a spatial, sequential, or hierarchical order to the modified elements unless specifically stated. 
     While the disclosure has been described with reference to several embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure not be limited to the particular embodiments disclosed as the best mode contemplated for carrying out this disclosure, but that the disclosure will include all embodiments falling within the scope of the appended claims.