Abstract:
A pump control system incorporates a programmed processor and respond to input from multiple floats. The programmed processor can respond to detected float failures in real time by reassigning control, lag, or lead functions from a failing float to one of the remaining functioning floats. Pump alternating functionality can be provided if any two of a plurality of four or more floats continue to function as expected.

Description:
This is a continuation application of U.S. patent application Ser. No. 09/231,124, filed Jan. 15, 1999, which is entitled PROCESSOR BASED PUMP CONTROL SYSTEM, now U.S. Pat. No. 6,322,325. 
    
    
     FIELD OF THE INVENTION 
     The invention pertains to pump control systems. More particularly, the invention pertains to such control systems, which include processors programmed to reconfigure the inputs in response to faults detected therein. 
     BACKGROUND OF THE INVENTION 
     There are numerous applications where it is desirable to use two or more pumps on a cyclical basis for maintaining the level of fluid in a sump or a tank. The use of multiple pumps increases overall system reliability and extends the time period during which any one pump may be kept in service. 
     Prior products are known for the purpose of cyclically energizing the members of a group of pumps. One known product incorporates hardwired pump alternator circuitry in combination with two pumps for maintaining the level of fluid in a sump or a tank. A float or a pressure switch is often associated with each pump. The float or pressure switch of each pump provides feedback so as to determine when to energize a selected pump. At times, the feedback is also used to determine when to terminate energizing of that pump. 
     Some of the known pump alternator systems use current sensors in the feedback path to determine when a pump should be energized. Such sensors tend to be more expensive than desired in many types of products. In addition, known systems physically associate a float switch or a pressure switch with a particular pump. There is usually no circuitry to permit reallocation of float switches or pressure switches among available pumps. 
     There thus continues to be a need for cost effective, reliable pump alternator systems. Preferably, such systems would incorporate relatively inexpensive feedback elements and could be expandable to more than two pumps. Also, it would be preferred if feedback sensors could be dynamically reallocated in response to a sensed failure. 
     SUMMARY OF THE INVENTION 
     A software driven pump control system includes a processor programmed with control instructions that respond to a plurality of fluid level inputs. Processor outputs control the operation of a plurality of pumps. 
     In one aspect, a pump control system can be implemented with a plurality of pumps whose functions such as lead pump, lag pump can be reassigned by the control program to extend pump life. Level indicating signals from a plurality of float or pressure switches provide a basis for energizing and de-energizing the pumps. 
     In a pump alternator system, two pumps can be controlled with, for example, four fluid related feedback inputs. The pumps can be alternately energized. Alternately, lead and lag functions can be assigned and reassigned based on running time, elapsed time or the like. 
     The feedback signals can be generated by float switches, pressure switches or the like without limitation. Pump drive characteristics can, if necessary, be taken into account in the control instructions. 
     Feedback switch fault conditions can be detected and functions such as lead, lag, control and high level can be reassigned dynamically in real time. In such instances, the system will function substantially normally in the absence of one or more normally expected inputs. Two different feedback signals can fail and the associated functions reassigned. 
     In yet another aspect, a standardized pump control module includes a processor with associated control instructions. The instructions can be stored in rewriteable read only memory, EEPROM. 
     Input connectors, coupled via input interface circuitry to the processor, can be coupled to a plurality of fluid related sources such as float or pressure switches. Output connectors, coupled via output interface circuitry to the processor, can be coupled to a plurality of pumps. 
    
    
     Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention and the embodiments thereof, from the claims and from the accompanying drawings. 
     BRIEF DESCRIPTION OF THE DRAWINGS 
     FIGS. 1 a  and  1   b  are multiple block diagram views of a system in accordance with the present invention; 
     FIGS. 2-35 taken together as a set of diagrams illustrating various operational conditions in describing operation of the control software of the system of FIGS. 1 a  and  1   b ; and 
     FIG. 36 is a schematic diagram of an exemplary float input circuit. 
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     While this invention is susceptible of embodiment in many different forms, there are shown in the drawing and will be described herein in detail specific embodiments thereof with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiments illustrated. 
     FIG. 1 a  is a block diagram of a multi-pump control system  10 . This system  10  includes a unitary control module  12  having a planer support member  12   a.    
     The module  12  carries a programable processor  14 . The processor  14  is coupled to storage units previously loaded with control programs and operating parameters. The storage units include read only memory  16   a , read write read only memory (EEPROM)  16   b  and read/write memory  16   c.    
     The module  12  carries input interface circuitry  20   a  which receives as inputs, via an input connector  20   b , level control signals FB 1 , FB 2  . . . FBn. Output signals from interface circuitry  20   a , FS 1 , FS 2  . . . FSn corresponding to the input feedback signals FB 1 , FB 2  . . . FBn are in turn coupled to input ports of the processor  14 . 
     Also coupled to processor  14  are output interface circuits  22   a . Processor  14  generates output control signals OS 1  . . . OSm for purposes of driving a plurality of pumps. 
     Output interface circuitry  22   a  converts the signals from processor  14  to respective pump drive signals OUT 1  . . . OUTm. The pump output signals can be coupled by a connector  22   b  to respective pumps P 1 , P 2  . . . Pm. 
     Module  12  also carries an auxiliary input/output communication port, which for example could correspond to an RS-232-type dial-up interface  24   a . The interface  24   a  is in bidirectional communication with processor  14 . Module  12  can be coupled to a remote communications system by connector  24   b.    
     FIG. 1 b  illustrates a tank T wherein system  10  is to control a fluid level L. As illustrated in FIG. 1, feedback signals, FB 1 , FB 2  . . . FBn are produced by fluid level feedback switches SW 1  . . . SWn whose outputs correspond to the respective signals FB 1  . . . FBn. Feedback switches SW- 1  . . . SW-n can be implemented as float switches, pressure switches or the like without limitation. Also located within the tank T is a plurality of pumps P 1  . . . Pm. 
     As described subsequently, processor  14  in response to feedback signals receive via connector  20   b  allocates and reallocates functions assigned to various of the switches SW- 1  . . . SW-n depending on the performance thereof. Additionally, processor  14  generates pump drive signals communicated by connector  22   b  to the pumps P 1  . . . Pm in the Tank. 
     Operation of the software of the system  10  under varying circumstances is best illustrated by the following examples. In the following examples, four feedback signals FB 1 ,  2 ,  3  and  4  are available from four different floats whose functions of control, lead, lag and high-level indicator can be assigned and re-assigned by processor  14 . For exemplary purposes the following examples utilize two pumps P 1 , P 2  for purposes of controlling the Level in the Tank. 
     I. Operating Modes 
     The system  10  runs in two basic modes: 
     1. Non-Error Mode and 
     2. Error Mode 
     A. Non-Error Mode 
     The Non-Error Mode is a software environment operating on the assumption that the four floats in the system F 1 , F 2 , F 3 , F 4  are functioning properly and are ALWAYS VALID. If the four floats operate according to specified sequences without ever straying from those specified sequences then there is no error. If no out-of-sequence events occur while in the Non-Error Mode then the floats are designated ALWAYS VALID. 
     There are several ‘sequences’ which the floats can follow while in the Non-Error Mode. It is the states of the floats F 1  . . . F 4  which account for whether or not system  10  is operating properly or improperly. The following discussion, relative to FIGS. 2-35, is of a system having two pumps P 1 , P 2 . Pump P 1  is illustrated. Pump P 2  is located behind P 1  in the figures. It will be understood that the system  10  could be used to control a plurality of pumps without limitation. The following is a sequence list which constitutes the Non-Error Mode. 
     Sequence #1: All four of the valid floats are OFF. 
     If the system  10  is operating in this sequence then both the Lead pumps and the Lag pump P 2  are turned off. This assumes that the water level in the tank is below the Control float. (See FIG. 2) 
     Sequence #2: The Lead and Lag floats are ON while the Control float is OFF. 
     If the system  10  should enter into this sequence the processor  14  will assume the Control float F 1  is inoperable and disable it. Disabling Float  1  automatically enables the Error Mode environment thereby exiting the Non-Error Mode. Further processing is performed within the Error Mode #1 environment. (See FIG. 3) 
     Sequence #3: The Control and Lag Floats are ON while the Lead float is OFF. 
     If the system  10  should enter into this sequence the processor  14  will assume the Lead float F 2  is inoperable and disable it. Disabling Float  2  automatically enables the Error Mode environment thereby exiting the Non-Error Mode. Further processing is performed within the Error Mode #2 environment. (See FIG. 4) 
     Sequence #4: The Control, Lead, and High floats are ON while the Lag float is OFF. 
     If the system  10  should enter into this sequence the processor  14  will assume the Lag float F 3  is inoperable and disable it. Disabling Float  3  automatically enables the Error Mode environment thereby exiting the Non-Error Mode. Further processing is performed within the Error Mode #3 environment. (See FIG. 5) 
     Sequence #5: The Lag and High floats are ON while the Control and Lead floats are OFF. 
     If the system  10  should enter into this sequence the processor  14  will assume the Control and Lead floats F 1 , F 2  are inoperable and disable them. Disabling Float  1  and Float  2  will automatically enable the Error Mode environment thereby exiting the Non-Error Mode. Further processing is performed within the Error Mode #4 environment. (See FIG. 6) 
     Sequence #6: The Lead and High floats are ON while the Control and Lag floats are OFF. 
     If the system  10  should enter into this sequence the processor  14  will assume the Control and Lag floats F 1 , F 3  are inoperable and disable them. Disabling Float  1  and Float  3  will automatically enable the Error Mode environment thereby exiting the Non-Error Mode. Further processing is performed within the Error Mode #5 environment. (See FIG. 7) 
     Sequence #7: The Control and High floats are ON while the Lead and Lag floats are OFF. 
     If the system  10  should enter into this sequence the processor  14  will assume the Lead and Lag floats F 2  are inoperable and disable them. Disabling Float  2  and Float  3  will automatically enable the Error Mode environment thereby exiting the Non-Error Mode. Further processing is performed within the Error Mode #6 environment. (See FIG. 8) 
     Sequence #8: The Control, Lead, and Lag floats are OFF while the High float is ON. 
     If the system  10  should enter into this sequence the processor  14  will assume the Control, Lead, and Lag floats F 1 , F 2 , F 3  are inoperable and disable them. We must assume the High Level float F 4  is ALWAYS VALID. Disabling Float  1 , Float  2 , and Float  3  will automatically enable the Error Mode environment thereby exiting the Non-Error Mode. Further processing is performed within the Error Mode #7 environment. (See FIG. 9) 
     Sequence #9: The Control and Lead floats are ON while the Lag and High floats are OFF. 
     If the system  10  should enter into this sequence the Lead pump P 1  will be enabled. This assumes the water level has risen above the Control float and Lead float but has not yet reached the Lag float or High level float. Since this is a natural sequence we remain in the Non-Error Mode and continue scanning through the sequence list. (See FIG. 10) 
     Sequence #10: All four of the valid floats are ON. 
     If the system  10  should enter into this sequence the Lead and Lag pump P 1 , P 2  will be enabled along with a High Level Alarm. This assumes the water level L has risen near the top of the tank and activated all of the floats. Since this is a normal sequence we remain in the Non-Error Mode and continue scanning through the sequence list. (See FIG. 11) 
     Sequence #11: The Control, Lead, and Lag floats are ON while the High float is OFF. 
     If the system  10  should enter into this sequence the Lead and Lag pump P 1 , P 2  will be enabled. This assumes the water level L has risen enough to activate the first three floats but not high enough to activate the High level float F 4 . Since this is a normal sequence we remain in the Non-Error Mode and continue scanning through the sequence list. (See FIG.  12 ). At this point the process returns to Sequence 1, above. 
     B. Error Mode 
     The Error Mode is a software environment which is initiated when there is an out-of-sequence event. When the processor  14  recognizes such a fault it “remembers” which float or floats were involved and invokes the Error Mode environment. 
     During error mode operation the processor  14  is constantly monitoring float activity for the possibility of further errors OR the possibility that the once faulted float(s) have now regained operation. Like the Non-Error Mode, the Error Mode too has many different sequences. 
     Depending on what circumstance caused entry into the error mode, each error mode sequence is tailored around that entry sequence. The following is a list of Error Mode sequences and their specific operations. 
     Error Mode #1: 
     If the system  10  is operating in this mode then Float #1 is no longer valid. The remaining three floats are now reassigned specific priorities: 
     
       
         
               
               
               
             
               
               
               
               
               
             
               
               
               
             
           
               
                   
                   
               
               
                   
                 WAS 
                 NOW 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 Float #1 
                 Control Float 
                 Float #1 
                 Not Used 
               
               
                   
                 Float #2 
                 Lead Float 
                 Float #2 
                 Control Float 
               
               
                   
                 Float #3 
                 Lag Float 
                 Float #3 
                 Lead Float &amp; Lag 
               
               
                   
                   
                   
                   
                 Float 
               
               
                   
                 Float #4 
                 High Level Float 
                 Float #4 
                 High Level Float 
               
             
          
           
               
                   
                 Sequence #1: 
                 All three of the valid floats are OFF. 
               
               
                   
                   
               
             
          
         
       
     
     Sequence #1: All three of the valid floats are OFF. 
     If the system  10  is operating in this sequence then both the Lead pump P 1  and the Lag pump P 2  are turned off. This assumes the water level L in the tank T is above Float #1 but below Float #2. (See FIG. 13) 
     Sequence #2: The Control, Lead, and Lag Floats are ON. (i.e. Float #2 and Float #3 are ON.) 
     If the system  10  should enter into this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. This implies the water level L has risen high enough to activate Float #2 and Float #3 but not high enough to activate the High Level Float F 4 . Since this is a normal occurrence no further errors are logged by the processor. (See FIG. 14) 
     Sequence #3: The High Level Float is ON (i.e. Float #4 is ON.) 
     If the system  10  should enter into this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. This implies the water level L has risen to some maximum determined limit. Since this is a normal occurrence no further errors are logged by the processor. Sequence #3 is used as a backup sequence to ensure pump activation if the water level has risen to the maximum limit. (See FIG. 15) 
     Sequence #4: The Lead, Lag, and High Level Float is ON while the Control Float is OFF. (i.e. Float #3 and Float #4 are ON while Float #2 is OFF.) 
     If the system  10  should enter into this sequence the processor  14  will assume Float #2 is inoperable and disable it. At this point Float #1 and Float #2 are both inoperable thereby disabling Error Mode #1. Further processing is performed within Error Mode #4 (Float #1 and Float #2 invalid). (See FIG. 16) 
     Sequence #5: The Control and High Level Floats are ON while the Lead and Lag Float is OFF. (i.e. Float #2 and Float #4 are ON while Float #3 is OFF.) 
     If the system  10  should enter into this sequence the processor  14  will assume Float #3 is inoperable and disable it. At this point Float #1 and Float #3 are both inoperable thereby disabling Error Mode #1. Further processing is performed within Error Mode #5 (Float #1 and Float #3 invalid). (See FIG. 17) 
     Float #1 Test At this point we look to see if Float #1 has regained use. If we have a valid float signal the processor will reactivate Float #1. Assuming no other floats have faulted the processor exits the Error Mode Environment and enters the Non-Error Mode Environment. At this point system  10  returns to Error Mode #1, Sequence #1. 
     Error Mode #2: 
     If the system  10  is operating in this mode then Float #2 is no longer valid. The remaining three floats are now reassigned specific priorities: 
     
       
         
               
               
               
             
               
               
               
               
               
             
               
               
               
             
           
               
                   
                   
               
               
                   
                 WAS 
                 NOW 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 Float #1 
                 Control Float 
                 Float #1 
                 Control Float 
               
               
                   
                 Float #2 
                 Lead Float 
                 Float #2 
                 Not Used 
               
               
                   
                 Float #3 
                 Lag Float 
                 Float #3 
                 Lead Float &amp; Lag 
               
               
                   
                   
                   
                   
                 Float 
               
               
                   
                 Float #4 
                 High Level Float 
                 Float #4 
                 High Level 
               
               
                   
                   
                   
                   
                 Float 
               
             
          
           
               
                   
                 Sequence #1: 
                 All three of the valid floats are OFF. 
               
               
                   
                   
               
             
          
         
       
     
     Sequence #1: All three of the valid floats are OFF. 
     If the system  10  is operating in this sequence then both the Lead pump P 1  and the Lag pump P 2  are turned off. This assumes the water level L in the tank T is below Float #1. (See FIG. 18) 
     Sequence #2: The Control, Lead, and Lag Floats are ON. (i.e. Float #1 and Float #3 are ON.) 
     If the system  10  should enter into this sequence L the both the Lead and Lag pumps P 1 , P 2  will be enabled. This implies the water level L has risen high enough to activate Float #1 and Float #3 but not high enough to activate the High Level Float F 4 . Since this is a normal occurrence no further errors are logged by the processor. (See FIG. 19) 
     Sequence #3: The High Level Float is ON (i.e. Float #4 is ON.) 
     If the system  10  should enter into this sequence the both the Lead and Lag pumps P 1 , P 2  will be enabled. This implies the water level L has risen to some maximum determined limit. Since this is a normal occurrence no further errors are logged by the processor  14 . Sequence #3 is used as a backup sequence to ensure pump activation if the water level L has risen to the maximum limit. (See FIG. 20) 
     Sequence #4: The Lead, Lag, and High Level Float is ON while the Control Float is OFF (i.e. Float #3 and Float #4 are ON while Float #1 is OFF.) 
     If the system  10  should enter into this sequence the processor  14  will assume Float #1 is inoperable and disable it. At this point Float #1 and Float #2 are both inoperable thereby disabling Error Mode #2. Further processing is performed within Error Mode #4 (Float #1 and Float #2 invalid). (See FIG. 21) 
     Sequence #5: The Control and High Level Floats are ON while the Lead and Lag Float is OFF. (i.e. Float #1 and Float #4 are ON while Float #3 is OFF.) 
     If the system  10  should enter into this sequence the processor  14  will assume Float #3 is inoperable and disable it. At this point Float #2 and Float #3 are both inoperable thereby disabling Error Mode #2. Further processing is performed within Error Mode #6 (Float #2 and Float #3 invalid). (See FIG. 22) 
     Float #2 Test At this point we look to see if Float #2 has regained use. If we have a valid float signal the processor will reactivate Float #2. Assuming no other floats have faulted the processor exits the Error Mode Environment and enters the Non-Error Mode Environment. At this point system  10  returns to Error Mode #2, Sequence #1. 
     Error Mode #3: 
     If the system  10  is operating in this mode then Float #3 is no longer valid. The remaining three floats are now reassigned specific priorities: 
     
       
         
               
               
               
             
               
               
               
               
               
             
               
               
               
             
           
               
                   
                   
               
               
                   
                 WAS 
                 NOW 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 Float #1 
                 Control Float 
                 Float #1 
                 Control Float 
               
               
                   
                 Float #2 
                 Lead Float 
                 Float #2 
                 Lead Float &amp; 
               
               
                   
                   
                   
                   
                 Lag Float 
               
               
                   
                 Float #3 
                 Lag Float 
                 Float #3 
                 Not Used 
               
               
                   
                 Float #4 
                 High Level Float 
                 Float #4 
                 High Level 
               
               
                   
                   
                   
                   
                 Float 
               
             
          
           
               
                   
                 Sequence #1: 
                 All three of the valid floats are OFF. 
               
               
                   
                   
               
             
          
         
       
     
     Sequence #1: All three of the valid floats are OFF. 
     If the system  10  is operating in this sequence then both the Lead pump P 1  and the Lag pump P 2  are turned off. This assumes the water level L in the tank T is below Float #1. (See FIG. 23) 
     Sequence #2: The Control, Lead, and Lag Floats are ON (i.e. Float #1 and Float #2 are ON.) 
     If the system  10  should enter into this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. This implies the water level L has risen high enough to activate Float #1 and Float #2 but not high enough to activate the High Level Float F 4 . Since this is a normal occurrence no further errors are logged by the processor. (See FIG. 24) 
     Sequence #3: The High Level Float is ON (i.e. Float #4 is ON.) 
     If the system  10  should enter into this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. This implies the water level L has risen to some maximum determined limit. Since this is natural occurrence no further errors are logged by the processor  14 . Sequence #3 is used as a backup sequence to ensure pump activation if the water level has risen to the maximum limit. (See FIG. 25) 
     Sequence #4: The Lead, Lag, and High Level Float are ON while the Control Float is Off (i.e. Float #2 and Float #4 are ON while Float #1 is OFF.) 
     If the system  10  should enter into this sequence the processor  14  will assume Float #1 is inoperable and disable it. At this point Float #1 and Float #3 are both inoperable thereby disabling Error Mode #3. Further processing is performed within Error Mode #5 (Float #1 and Float #2 invalid). (See FIG. 26) 
     Sequence #5: The Control and High Level Floats are ON while the Lead and Lag Float is OFF. (i.e. Float #1 and Float #4 are ON while Float #2 is OFF.) 
     If the system  10  should enter into this sequence the processor  14  will assume Float #2 is inoperable and disable it. At this point Float #2 and Float #3 are both inoperable thereby disabling Error Mode #3. Further processing is performed within Error Mode #6 (Float #2 and Float #3 invalid). (See FIG. 27) 
     Float #3 Test At this point we look to see if Float #3 has regained use. If we have a valid float signal the processor will reactivate Float #3. Assuming no other floats have faulted the processor exits the Error Mode Environment and enters the Non-Error Mode Environment. The system  10  then returns to Error Mode #3, Sequence #1. 
     Error Mode #4: 
     If the system  10  is operating in this mode then Float #1 and Float #2 are no longer valid. The two remaining floats are now reassigned specific priorities: 
     
       
         
               
               
               
             
               
               
               
               
               
             
               
               
               
             
           
               
                   
                   
               
               
                   
                 WAS 
                 NOW 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 Float #1 
                 Control Float 
                 Float #1 
                 Not Used 
               
               
                   
                 Float #2 
                 Lead Float 
                 Float #2 
                 Not Used 
               
               
                   
                 Float #3 
                 Lag Float 
                 Float #3 
                 Control Float 
               
               
                   
                 Float #4 
                 High Level Float 
                 Float #4 
                 High Level 
               
               
                   
                   
                   
                   
                 Float 
               
             
          
           
               
                   
                 Sequence #1: 
                 Both of the valid floats are OFF. 
               
               
                   
                   
               
             
          
         
       
     
     Sequence #1: Both of the valid floats are OFF. 
     If the system  10  is operating in this sequence then both the Lead pump P 1  and the Lag pump P 2  are turned off. This assumes that the water level L in the tank T is below the Control float F 1 . (See FIG. 28) 
     Sequence #2: The Control and High Level floats are ON. 
     If the system  10  is operating in this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. No further faults are able to be detected reliably from this point therefore Float #3 and Float #4 remain continuously valid. (See FIG. 29) 
     Float Test At this point we look to see if Float #1 has regained use. If we have a valid float signal the processor will reactivate Float #1. Doing this will disable error Mode #4 and enable Error Mode #2 (Float #2 invalid). If Float #1 is invalid the processor checks to see whether Float #2 has regained use. If we have a valid Float signal the processor will reactivate Float #2. Doing this will disable Error Mode #4 and enable Error Mode #1 (Float #1 invalid) if Float #2 is invalid system  10  returns to Error Mode #4, Sequence #1. System  10  then returns to Error Mode #4, Sequence #1. 
     Error Mode #5: 
     If the system  10  is operating in this mode then Float #1 and Float #3 are no longer valid, The two remaining floats are now reassigned specific priorities: 
     
       
         
               
               
               
             
               
               
               
               
               
             
               
               
               
             
           
               
                   
                   
               
               
                   
                 WAS 
                 NOW 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 Float #1 
                 Control Float 
                 Float #1 
                 Not Used 
               
               
                   
                 Float #2 
                 Lead Float 
                 Float #2 
                 Control Float 
               
               
                   
                 Float #3 
                 Lag Float 
                 Float #3 
                 Not Used 
               
               
                   
                 Float #4 
                 High Level Float 
                 Float #4 
                 High Level 
               
               
                   
                   
                   
                   
                 Float 
               
             
          
           
               
                   
                 Sequence #1: 
                 Both of the valid floats are OFF. 
               
               
                   
                   
               
             
          
         
       
     
     Sequence #1: Both of the valid floats are OFF. 
     If the system  10  is operating in this sequence then both the Lead pump P 1  and the Lag pump P 2  are turned off. This assumes that the water level L in the tank T is below the Control float F 1 . (See FIG. 30) 
     Sequence #2: The Control and High Level floats are ON. 
     If the system  10  is operating in this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. No further faults are able to be detected reliably from this point therefore Float #2 and Float #4 remain continuously valid. (See FIG. 31) 
     Float Test At this point we look to see if Float #1 has regained use. If we have a valid float signal the processor will reactivate Float #1. Doing this will disable error Mode #5 and enable Error Mode #3 (Float #3 invalid). If Float #1 is invalid the processor checks to see whether Float #3 has regained use. If we have a valid Float signal the processor will reactivate Float #3. Doing this will disable Error Mode #5 and enable Error Mode #1 (Float #1 invalid). If Float #3 is invalid system  10  returns to Error Mode #5, sequence #1. 
     Error Mode #6: 
     If the system  10  is operating in this mode then Float #2 and Float #3 are no longer valid, The two remaining floats are now reassigned specific priorities: 
     
       
         
               
               
               
             
               
               
               
               
               
             
               
               
               
             
           
               
                   
                   
               
               
                   
                 WAS 
                 NOW 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 Float #1 
                 Control Float 
                 Float #1 
                 Control Float 
               
               
                   
                 Float #2 
                 Lead Float 
                 Float #2 
                 Not Used 
               
               
                   
                 Float #3 
                 Lag Float 
                 Float #3 
                 Not Used 
               
               
                   
                 Float #4 
                 High Level Float 
                 Float #4 
                 High Level 
               
               
                   
                   
                   
                   
                 Float 
               
             
          
           
               
                   
                 Sequence #1: 
                 All two of the valid floats are OFF. 
               
               
                   
                   
               
             
          
         
       
     
     Sequence #1: All two of the valid floats are OFF. 
     If the system  10  is operating in this sequence then both the Lead pump P 1  and the Lag pump P 1  are turned off. This assumes that the water level L in the tank T is below the Control float F 1 . (See FIG. 32) 
     Sequence #2: The Control and High Level floats are ON. 
     If the system  10  is operating in this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. No further faults are able to be detected reliably from this point therefore Float #1 and Float #4 remain continuously valid. (See FIG. 33) 
     Float Test At this point we look to see if Float #2 has regained use. If we have a valid float signal the processor will reactivate Float #2. Doing this will disable error Mode #6 and enable Error Mode #3 (Float #3 invalid). If Float #2 is invalid the processor checks to see whether Float #3 has regained use. If we have a valid Float signal the processor will reactivate Float #3. Doing this will disable Error Mode #6 and enable Error Mode #2 (Float #2 invalid). If Float #3 is invalid system  10  returns to Error Mode  6 , Sequence #1. 
     Error Mode #7: 
     If the system  10  is operating in this mode then Float #1, Float #2, and Float #3 are no longer valid. The system is forced to run off of the High Level Float (Float #4). 
     
       
         
               
               
               
             
               
               
               
               
               
             
               
               
               
             
           
               
                   
                   
               
               
                   
                 WAS 
                 NOW 
               
               
                   
                   
               
             
             
               
                   
               
             
          
           
               
                   
                 Float #1 
                 Control Float 
                 Float #1 
                 Not Used 
               
               
                   
                 Float #2 
                 Lead Float 
                 Float #2 
                 Not Used 
               
               
                   
                 Float #3 
                 Lag Float 
                 Float #3 
                 Not Used 
               
               
                   
                 Float #4 
                 High Level Float 
                 Float #4 
                 High Level 
               
               
                   
                   
                   
                   
                 Float 
               
             
          
           
               
                   
                 Sequence #1: 
                 High Level Float is OFF. 
               
               
                   
                   
               
             
          
         
       
     
     Sequence #1: High Level Float is OFF. 
     If the system  10  is operating in this sequence (and the 6 minute short cycle timer has expired) then both the Lead pump P 1  and the Lag pump P 2  are turned off. This assumes the water level in the tank is below Float #4. (See FIG. 34) 
     Sequence #2: High Level Float is ON. 
     If the system  10  is operating in this sequence then both the Lead and Lag pumps P 1 , P 2  will be enabled. Entering this sequence enables a 6 minute timer which prohibits short cycling of the pump motors if the High Level Float F 4  rapidly changes states. (See FIG. 35) 
     Float Test At this point we look to see if Float #1 has regained use. If we have a valid float signal the processor will reactivate Float #1. Doing this will disable error Mode #7 and enable Error Mode #6 (Float #2 and Float #3 invalid). If Float #1 is invalid the processor checks to see whether Float #2 has regained use. If we have a valid Float signal the processor will reactivate Float #2. Doing this will disable Error Mode #7 and enable Error Mode #5 (Float #1 and Float #3 invalid). If Float #2 is invalid the processor checks to see whether Float #3 has regained use. If we have a valid Float signal the processor will reactivate Float #3. Doing this will disable Error Mode #7 and enable Error Mode #4 (Float #1 and Float #2 invalid). If none of the floats are valid system  10  returns to Error Mode #7, Sequence #1. 
     FIG. 36 is a schematic illustrating an exemplary float input interface circuit. In connection with the circuit  40  of FIG. 36, each float such as float Fi includes a level responsive switch such as SW-i, represented in FIG. 36 as closable contact Ki. Circuit  40  includes a low voltage source of alternating current  42  coupled in series with a light emitting diode  44  an input side of an opto-isolator  46  and a current limiting resistor  48 . 
     When the position of the respective float Fi causes the respective contact Ki to close a current with an appropriate will flow driving about half the cycle through light emitting diode  44  and opto-isolator  46 . This will in turn cause the light emitting diode  44  to become illuminated. It will also cause photons to be emitted within the opto-isolator  46  whereupon a low impedance will be present between outputs  46   a, b  causing the output voltage Vout to drop close to zero volts. 
     So long as the contact Ki stays closed the output voltage Vout will stay low. When the position of the respective float changes and the contact Ki goes from a closed circuit to an open circuit state, a high output impedance will be present at line  46   a . In this condition the output voltage Vout returns to VCC. 
     The output signal Vout can be coupled directly to processor  14 . In a preferred embodiment contact Ki is closed, corresponding to a short circuited switch, when the fluid level associated with the respective float goes too high. 
     From the foregoing, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred. It is, of course, intended to cover by the appended claims all such modifications as fall within the scope of the claims.