Abstract:
A semiconductor device includes a substrate, a transistor formed over the substrate, insulating layers formed over the substrate, a multilayer wiring formed in the insulating layers, a first inductor formed in the insulating layers, and a second inductor formed over the first inductor and overlapping the first inductor. The insulating layers contain a silicon, wherein at least the two insulating layers are formed between the first inductor and the second inductor, and the first inductor and the second inductor are a spiral wiring pattern.

Description:
The present application is a Continuation Application of U.S. patent application Ser. No. 13/067,945, filed on Jul. 8, 2011, which is a Continuation Application of U.S. patent application Ser. No. 12/453,736, filed on May 20, 2009, now U.S. Pat. No. 8,004,062, which are based on and claim priority from Japanese patent application No. 2008-148164, filed on Jun. 5, 2008, the entire contents of which is incorporated herein by reference. 
    
    
     BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates to a semiconductor device capable of transmitting an electrical signal between two circuits having input electrical signals differing in potential from each other. 
     2. Description of the Related Art 
     In a case where an electrical signal is transmitted between two circuits having input electrical signals differing in potential from each other, a photocoupler is ordinarily used. The photocoupler has a light emitting element such as a light emitting diode and a light receiving element such as a phototransistor. An electrical signal input to the photocoupler is converted into light by the light emitting element and the electrical signal is restored from this light by the light receiving element, thus transmitting the electrical signal. 
     Since the photocoupler has the light emitting element and the light receiving element, it is difficult to reduce the size of the photocoupler. Also, the photocoupler is incapable of following an electrical signal if the frequency of the electrical signal is high. As a technique to solve these problems, a technique of transmitting an electrical signal by using inductive coupling between two inductors, for example, as described in National Publication of International Patent Application No. 2001-513276 has been developed. 
     Japanese Patent Laid-Open No. 10-163422 discloses a technique of forming an inductance by using a plurality of wiring layers stacked on a semiconductor substrate with interlayer insulating films interposed therebetween. In this technique, first circular-arc wiring patterns forming a winding on the input side and second-circular arc wiring patterns forming a winding on the output side are alternately stacked. In each wiring layer, one of the circular-arc wiring patterns is formed. 
     The present inventor has recognized as follows. With respect to reducing the size of a device which transmits an electrical signal between two circuits having input electrical signals differing in potential from each other, application of a semiconductor device manufacturing technique to forming inductors in two wiring layers so that the inductors face each other through an interlayer insulating film is conceivable. In such a case, the insulation withstand voltage between the two inductors is insufficient with respect to the potential difference between the two inductors due to the interlayer insulating film having a small thickness. There is, therefore, a demand for a technique to improve the insulating withstand voltage between the two inductors. 
     SUMMARY 
     The present invention provides a semiconductor device including a substrate, a multilayer wiring layer formed on the substrate and having an insulating layer and a wiring layer alternately stacked in this order t or more times (t≧3), a first inductor provided in the nth wiring layer in the multilayer wiring layer, and a second inductor provided in the mth wiring layer in the multilayer wiring layer (t≧m≧n+2) and positioned above the first inductor, wherein no inductor is provided in any of the wiring layers positioned between the nth wiring layer and the mth wiring layer to be positioned above the first inductor. 
     In this semiconductor device, the at least two insulating layers are positioned between the first inductor and the second inductor, and no inductor is provided in any of these insulating layers to be positioned above the first inductor. As a result, the insulation withstand voltage between the first inductor and the second inductor is increased. 
     According to the present invention, the insulation withstand voltage between the first inductor and the second inductor can be increased. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The above and other objects, advantages and features of the present invention will be more apparent from the following description of certain preferred embodiments taken in conjunction with the accompanying drawings, in which: 
         FIG. 1  is a sectional view of a semiconductor device according to a first embodiment of the present invention; 
         FIG. 2  is a sectional view of a semiconductor device according to a second embodiment of the present invention; 
         FIG. 3  is a sectional view of a semiconductor device according to a third embodiment of the present invention; 
         FIG. 4  is a sectional view showing a modified example of the third embodiment; 
         FIG. 5  is a sectional view of a semiconductor device according to a fourth embodiment of the present invention; 
         FIG. 6  is a sectional view of a semiconductor device according to a fifth embodiment of the present invention; 
         FIG. 7  is a sectional view of a semiconductor device according to a sixth embodiment of the present invention; 
         FIG. 8  is a sectional view of a semiconductor device according to a seventh embodiment of the present invention; and 
         FIG. 9  is a sectional view of a semiconductor device according to an eighth embodiment of the present invention. 
     
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Embodiments of the present invention will be described with reference to the accompanying drawings. Similar components are indicated by the same reference numerals and redundancy of descriptions of them is avoided. 
       FIG. 1  is a sectional view of a semiconductor device in the first embodiment. This semiconductor device has a substrate  10 , a multilayer wiring layer  400 , a first inductor  310  and a second inductor  320 . The multilayer wiring layer  400 , the first inductor  310  and the second inductor  320  are formed on the substrate  10 . The multilayer wiring layer  400  is formed by alternately stacking an insulating layer and a wiring layer in this order t or more times (t≧3). The first inductor  310  is provided in the nth wiring layer in the multilayer wiring layer  400 . The second inductor  320  is provided in the mth wiring layer in the multilayer wiring layer  400  (t≧m≧n+2) and positioned above the first inductor  310 . No inductor is provided in any of the wiring layers positioned between the nth wiring layer and the mth wiring layer to be positioned above the first inductor  310 . The first inductor  310  and the second inductor  320  constitute a signal transmitting device  300  which transmits an electrical signal in either of two directions. The electrical signal is, for example, a digital signal. The electrical signal may alternatively be an analog signal. 
     In the present embodiment, each of the first inductor  310  and the second inductor  320  is a spiral wiring pattern formed in one wiring layer. Each insulating layer may have a structure in which a plurality of interlayer insulating films are stacked or may be one interlayer insulating film. In the present embodiment, each insulating layer has a structure in which two interlayer insulating films are stacked. 
     In the present embodiment, the semiconductor device has a structure in which wirings  510 ,  520 ,  530 , and  540  in four layers are stacked in this order. The wirings  510 ,  520 ,  530 , and  540  are Cu wirings formed by a damascene method and respectively embedded in channels formed in the wiring layers  412 ,  422 ,  432 , and  442 . Pads (not shown) are formed in the wiring  540  in the uppermost layer. At least one of the wirings  510 ,  520 ,  530 , and  540  may be Al alloy wiring. 
     An interlayer insulating film  410  for forming contact plugs is provided between the substrate  10  and the wiring  510  in the lowermost layer. Insulating layers  420 ,  430 , and  440  for forming vias are respectively formed between the wirings  510  and  520 , between the wirings  520  and  530  and between the wirings  530  and  540 . On the substrate  10 , the insulating layer  410 , the wiring layer  412 , the insulating layer  420 , the wiring layer  422 , the insulating layer  430 , the wiring layer  432 , the insulating layer  440  and the wiring layer  442  are stacked in this order. 
     Each of the insulating films constituting the insulating layers and the wiring layers may be an SiO 2  film or a low-dielectric-constant film. The low-dielectric-constant film may be an insulating film having a dielectric constant of, for example, 3.3 or less, preferably 2.9 or less. As the material of the low-dielectric-constant film, polyhydrogen siloxane, such as hydrogen silsesquioxane (HSQ), methyl silsesquioxane (MSQ) or methylated hydrogen silsesquioxane (MHSQ), an organic material containing an aromatic compound, such as polyallyl ether (PAE), divinyl-siloxane-bis-benzocyclobutene (BCB) or Silk™, SOG, FOX™ (flowable oxide), Cytop™, benzocyclobutene (BCB) or the like may be used as well as SiOC. Also, as the low-dielectric-constant film, a porous film of any of these materials may be used. 
     The first inductor  310  is positioned in the lowermost wiring layer  412 , while the second inductor  320  is positioned in the uppermost wiring layer  442 . The two wiring layers  422  and  432  and the three insulating layers  420 ,  430 , and  440  are positioned between the first inductor  310  and the second inductor  320 . 
     The substrate  10  is a first conduction type (e.g., p-type) of semiconductor substrate. The semiconductor device further has a first circuit  100  and a second circuit  200 . The first circuit  100  is connected to one of the first inductor  310  and the second inductor  320  constituting the signal transmitting device  300 . The second circuit  200  is connected to the other of the first inductor  310  and the second inductor  320 . These connections are made by means of the multilayer wiring layer  400  on the substrate  10 . The signal transmitting device  300  is positioned, for example, between the first circuit  100  and the second circuit  200 . However, the arrangement is not limited to this. For example, the signal transmitting device  300  may be included in the first circuit  100  or in the second circuit  200 . The first circuit  100  and the second circuit  200  have input electrical signals differing in potential from each other. With respect to the arrangement shown in  FIG. 1 , “input electrical signals differ in potential from each other” means that the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other. 
     The first circuit  100  has first transistors, including a first-conduction-type transistor and a second-conduction-type transistor. A first first-conduction-type transistor  121  is formed in a second-conduction-type well  120  and has two first-conduction-type impurity regions  124  forming a source and a drain and a gate electrode  126 . A first second-conduction-type transistor  141  is formed in a first-conduction-type well  140  and has two second-conduction-type impurity regions  144  forming a source and a drain and a gate electrode  146 . Gate insulating films are respectively positioned below the gate electrodes  126  and  146 . These two gate insulating films are substantially equal in thickness to each other. 
     A second-conduction-type impurity region  122  is formed in the well  120 , while a first-conduction-type impurity region  142  is formed in the well  140 . A piece of wiring through which a reference potential (ground potential) is applied to the first first-conduction-type transistor  121  is connected to the impurity region  122 , while a piece of wiring through which a reference potential is applied to the first second-conduction-type transistor  141  is connected to the impurity region  142 . 
     The second circuit  200  has second transistors, also including a first-conduction-type transistor and a second-conduction-type transistor. A second first-conduction-type transistor  221  is formed in a second-conduction-type well  220  and has two first-conduction-type impurity regions  224  forming a source and a drain and a gate electrode  226 . A second second-conduction-type transistor  241  is formed in a first-conduction-type well  240  and has two second-conduction-type impurity regions  244  forming a source and a drain and a gate electrode  246 . Gate insulating films are respectively positioned below the gate electrodes  226  and  246 . In the example shown in the figure, these two gate insulating films are thicker than the gate insulating films of the first transistors provided in the first circuit. However, the gate insulating films of the first transistors and the second transistors may equal in thickness to each other. 
     A second-conduction-type impurity region  222  is formed in the well  220 , while a first-conduction-type impurity region  242  is formed in the well  240 . A piece of wiring through which a reference potential (ground potential) is applied to the second first-conduction-type transistor  221  is connected to the impurity region  222 , while a piece of wiring through which a reference potential is applied to the second second-conduction-type transistor  241  is connected to the impurity region  242 . 
     A method of manufacturing the semiconductor device according to the present embodiment will next be described. First, the first transistors are formed in a first region in the substrate  10  (a region where the first circuit  100  is formed as shown in  FIG. 1 ), and the second transistors are formed in a second region in the substrate  10  (a region where the second circuit  200  is formed as shown in  FIG. 1 ). Next, the multilayer wiring layer  400  is formed on the first transistor and the second transistor. When the multilayer wiring layer  400  is formed, the first inductor  310  and the second inductor  320  are formed above a third region in the substrate  10  (a region above which the signal transmitting device  300  is formed as shown in  FIG. 1 ). In the example shown in  FIG. 1 , the second inductor  320  can be connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  and bonding wires (not shown). With respect to the arrangement shown in  FIG. 1 , “input electrical signals differ in potential from each other” means that the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other. 
     The operation and advantages of the present embodiment will be described. When electrical energy or an electrical signal is transmitted through two inductors, the transmission efficiency is increased if the two inductors are brought closer to each other. In ordinary cases, therefore, the transmitting device is designed so that the two inductors are brought as close as possible to each other. In a case where the placement of the first inductor  310  and the second inductor  320  is designed on the basis of this design concept, the second inductor  320  is placed in the wiring layer next to and above the wiring layer in which the first inductor  310  is placed. 
     In contrast, in the present embodiment, the first inductor  310  is positioned in the nth wiring layer, while the second inductor  320  is placed in the mth wiring layer (m≧n+2). Also, no inductor is provided in any of the wiring layers positioned between the nth wiring layer and the mth wiring layer to be positioned above the first inductor  310 . That is, the second inductor  320  is provided not in the wiring layer next to and above the wiring layer in which the first inductor  310  is formed but in the next wiring layer but one or more. Thus, the number of insulating films (insulating layers) positioned between the first inductor  310  and the second inductor  320  is increased relative to that in the case of the arrangement based on the above-described ordinary design concept, thereby increasing the insulation withstand voltage between the first inductor  310  and the second inductor  320 . This effect is particularly high in a case where, as in the present embodiment, the first inductor  310  is positioned in the first wiring layer while the second inductor  320  is positioned in the uppermost wiring layer. 
     Also, the first inductor  310  and the second inductor  320  can be formed by only changing the wiring patterns in the wiring layers. Therefore, changes in the semiconductor device manufacturing facilities and processing conditions can be avoided and full use of the manufacturing conditions of the existing semiconductor device manufacturing facilities can be made. 
     Also, the first circuit  100 , the second circuit  200  and the signal transmitting device  300  are formed on one substrate  10  in one process. As a result, the manufacturing cost of the semiconductor device is reduced and the semiconductor device is made small in size. 
       FIG. 2  is a sectional view of a semiconductor device according to the second embodiment. This semiconductor device is the same as the semiconductor device according to the first embodiment except that the second inductor  320  is positioned in the wiring layer  432  below the uppermost wiring layer  442 . In the example shown in  FIG. 2 , the second inductor  320  can be connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  and bonding wires. With respect to the arrangement shown in  FIG. 2  as well as with respect to the arrangement shown in  FIG. 1 , “input electrical signals differ in potential from each other” means that the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other. 
     The same advantages as those of the first embodiment can also be obtained by the present embodiment. Also, since the first inductor  310  and the second inductor  320  are brought closer to each other, the signal transmission efficiency is improved and the power necessary for signal transmission in the signal transmitting device  300  is reduced. 
       FIG. 3  is a sectional view of a semiconductor device according to the third embodiment. The construction of this semiconductor device is the same as that in the first embodiment except that the first circuit  100  and the signal transmitting device  300  are formed on the substrate  10  and the second circuit  200  is formed on a substrate  20 . In the example shown in the figure, the first inductor  310  is connected to the first circuit  100  through the multilayer wiring layer  400  on the substrate  10 , while the second inductor  320  is connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  on the substrate  20  and bonding wires (not shown). With respect to the arrangement shown in  FIG. 3 , “input electrical signals differ in potential from each other” means, for example, a case where the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other, a case where reference potentials (potentials representing 0) of electrical signals are different from each other, and a combination of these cases. 
     The number of wiring layers on the substrate  10  and the number of wiring layers on the substrate  20  are equal to each other in the example shown in the figure. However, these numbers may be different from each other. Also, while in the example shown in the figure the each layer and each wiring on the substrate  10  and the corresponding layer and wiring on the substrate  20  equal in thickness to each other, the layers and wirings on the substrates may differ in thickness from each other as in a modified example shown in  FIG. 4 . In the example shown in  FIG. 4 , the layers and wirings on the substrate  20  are thicker than those on the substrate  10 . However, the layers and wirings on the substrate  10  may alternatively be thicker than those on the substrate  20 . 
     The same advantages as those of the first embodiment can also be obtained by the present embodiment. Also, since the first circuit  100  and the second circuit  200  are respectively formed on different substrates  10  and  20 , a short circuit between the reference potential of the first transistors of the first circuit  100  and the reference potential of the second transistors of the second circuit  200  can be prevented even if the reference potentials are largely different from each other (for example, the difference between the reference potentials is 100 V or higher). Also, since the first inductor  310  is connected not to the second circuit  200  but to the first circuit  100 , the possibility of an increase in the potential difference between the first inductor  310  and the substrate  10  is low. Therefore, the occurrence of dielectric breakdown between the first inductor  310  and the substrate  10  can be reduced even though the first inductor  310  is placed in the lowermost wiring layer. 
     Also, the gate insulating films of the first transistors and the gate insulating films of the second transistors are made largely different from each other without using a complicated process. 
       FIG. 5  is a sectional view of a semiconductor device according to the fourth embodiment. This semiconductor device is the same as the semiconductor device according to the first embodiment except that the substrate  10  is a silicon on insulator (SOI) substrate; embedded insulating layers  18  are formed in the substrate  10  between the first region in which the first circuit  100  is formed, the second region in which the second circuit  200  is formed and the third region above which signal transmitting device  300  is formed; and the first, second and third regions are insulated from each other by the embedded insulating layers  18 . 
     The substrate  10  has a structure in which an insulating layer  14  and a silicon layer  16  are stacked in this order on a base substrate (e.g., a silicon substrate)  12 . The first transistors of the first circuit  100  and the second transistors of the second circuit  200  are formed in the silicon layer  16 . The embedded insulating layers  18  are embedded in the silicon layer  16 , and bottom portions of the embedded insulating layers  18  are in contact with the insulating layer  14 . In the example shown in  FIG. 5 , the second inductor  320  can be connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  and bonding wires (not shown). With respect to the arrangement shown in  FIG. 5 , “input electrical signals differ in potential from each other” means, for example, a case where the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other, a case where reference potentials (potentials representing 0) of electrical signals are different from each other, and a combination of these cases. 
     The same advantages as those of the first embodiment can also be obtained by the present embodiment. Also, since the first region in which the first circuit  100  is formed and the second region in which the second circuit  200  is formed are insulated from each other in the substrate  10 , the occurrence of a short circuit between the reference potential of the first transistors of the first circuit  100  and the reference potential of the second transistors of the second circuit  200  can be reduced even if the reference potentials are largely different from each other (for example, the difference between the reference potentials is 100 V or higher). 
       FIG. 6  is a sectional view of a semiconductor device according to the fifth embodiment. The construction of this semiconductor device is the same as that of the semiconductor device according to the fourth embodiment except that in the substrate  10  no embedded insulating layer  18  is provided between the first region in which the first circuit  100  is formed and the third region above which the signal transmitting device  300  is formed and the first region and the third region are electrically connected to each other. The first inductor  310  is connected to the first circuit  100 . In the example shown in  FIG. 6 , the second inductor  320  can be connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  and bonding wires (not shown). With respect to the arrangement shown in  FIG. 6 , “input electrical signals differ in potential from each other” means, for example, a case where the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other, a case where reference potentials (potentials representing 0) of electrical signals are different from each other, and a combination of these cases. 
     Also in the present embodiment, the first region and the third region are insulated from the second region in the substrate  10 . Therefore the same advantages as those of the fourth embodiment can be obtained. While first region and the third region are electrically connected to each other, the possibility of an increase in potential difference between the first inductor  310  and the substrate  10  is low because the first inductor  310  is connected not to the second circuit  200  but to the first circuit  100 . Consequently, the occurrence of dielectric breakdown between the first inductor  310  and the substrate  10  can be reduced even if the first inductor  310  is placed in the lowermost wiring layer  412 . 
       FIG. 7  is a sectional view of a semiconductor device according to the sixth embodiment. This semiconductor device is the same as the semiconductor device according to the fourth embodiment except that a plurality of embedded insulating layers  18  are provided in the substrate  10  below the first inductor  310  while being spaced apart from each other. In the example shown in  FIG. 7 , the second inductor  320  can be connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  and bonding wires (not shown). With respect to the arrangement shown in  FIG. 7 , “input electrical signals differ in potential from each other” means, for example, a case where the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other, a case where reference potentials (potentials representing 0) of electrical signals are different from each other, and a combination of these cases. 
     The same advantages as those of the fourth embodiment can also be obtained by the present embodiment. Also, because a plurality of embedded insulating layers  18  are provided in the substrate  10  below the first inductor  310  while being spaced apart from each other, the occurrence of an eddy current in the substrate  10  due to a magnetic flux formed by the first inductor  310  and the second inductor  320  can be reduced to lower the Q-value of the signal transmitting device  300 . 
       FIG. 8  is a sectional view of a semiconductor device according to the seventh embodiment. This semiconductor device is the same as the semiconductor device according to the sixth embodiment except that embedded insulating layers  19  separated from the insulating layer  14  are used in place of the embedded insulating layers  18  in contact with the insulating layer  14 . The embedded insulating layers  19  are of a shallow trench isolation (STI) structure and can be formed by the same process as that for forming device separating films for the first transistors of the first circuit  100  and the second transistors of the second circuit  200 . In the example shown in  FIG. 8 , the second inductor  320  can be connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  and bonding wires (not shown). With respect to the arrangement shown in  FIG. 8 , “input electrical signals differ in potential from each other” means, for example, a case where the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other, a case where reference potentials (potentials representing 0) of electrical signals are different from each other, and a combination of these cases. 
     The same advantages as those of the sixth embodiment can also be obtained by the present embodiment. The same advantages can also be obtained by using an oxide film obtained by local oxidation of silicon (LOCOS) in place of the embedded insulating layer  19 . 
       FIG. 9  is a sectional view of a semiconductor device according to the eighth embodiment. The construction of this semiconductor device is the same as that of the semiconductor device according to the first embodiment except that the embedded insulating layers  19  shown in the seventh embodiment are formed in the substrate  10  below the first inductor  310 . In the example shown in  FIG. 9 , the second inductor  320  can be connected to the second circuit  200  via pads (not shown) formed in the uppermost wiring layer  442  and bonding wires (not shown). With respect to the arrangement shown in  FIG. 9 , “input electrical signals differ in potential from each other” means that the amplitude (the difference between a potential representing 0 and a potential representing 1) of an electrical signal and the amplitude of another electrical signal are different from each other. 
     The same advantages as those of the first embodiment can also be obtained by the present embodiment. Also, the occurrence of an eddy current in the substrate  10  can be reduced to lower the Q-value of the signal transmitting device  300 . The same advantages can also be obtained by using LOCOS oxide film in place of the embedded insulating layer  19 . 
     While the embodiments of the present invention have been described with reference to the drawings, the described embodiments are only an illustration of the present embodiment and various arrangements other than those described above can also be adopted.