Abstract:
A mixing device ( 10 ) for mixing mixable substances, comprising aerating means ( 12 ) with a rotational axis ( 14 ) adapted to add air to the mixable substances and screw-shaped feeding means ( 16 ) with a rotational axis ( 18 ) adapted to transport mixable substances at least partly into the direction of the aerating means ( 12 ). With the inventive mixing device ( 10 ) it is possible to provide a mixing device ( 10 ) with which it is possible to even mix small quantities of mixable substances with good results.

Description:
FIELD OF THE INVENTION 
       [0001]    The invention relates to the field of mixing devices, especially mixing devices used for household appliances like food processors, hand blenders and/or hand mixers. 
       BACKGROUND OF THE INVENTION 
       [0002]    U.S. Pat. No. 3,656,718 describes an electrical domestic mixer for foods and ingredients of foods comprising a housing, beater means including a first and a second hollow shaft members supported in journaled relationship in said housing and extending downwardly from said housing, said shafts being substantially parallel, a helical blade member secured to each of said shafts and extending along the lower length thereof, said blade members having oppositely spiralled multicurved lands of substantially uniform radius disposed in interdigitating relationship and secured along their inner edges to their respective shafts, and driving means within said housing for rotating said shafts in opposite directions. The mixer described in U.S. Pat. No. 3,656,718 is adapted to operate with highly viscous materials, particularly those which are kneaded without aeration. The helical blades interact with each other so as to perform a mixing or kneading function which drives the material vertically downwardly and upwardly depending on their relative locations with respect to the rotation of the drive shafts. Relating to the functionality of this electrical domestic mixer it is very difficult or even not possible to mix small quantities of foods and ingredients of foods. 
       SUMMARY OF THE INVENTION 
       [0003]    It is an object of the invention to provide a mixing device with which it is possible to even mix small quantities of mixable substances with good results. 
         [0004]    The mixing device according to the invention for mixing mixable substances comprises aerating means with a rotational axis adapted to add air to the mixable substances and screw-shaped feeding means with a rotational axis adapted to transport mixable substances at least partly into the direction of the aerating means. 
         [0005]    The mixing device is adapted to mix all possible mixable substances. Preferably the mixing device is adapted to mix mixable substances, like foods and ingredients of foods. In an operating mode the aerating means rotates around its rotational axis. The aerating means are formed as at least one beater, like a balloon beater, or a whisk. The aerating means mixes the mixable substances and adds air to the mixable substances, which is especially important by processing foods, like egg whites or cream. To increase the mixability of especially small quantities of mixable substances a screw-shaped feeding means is provided, which transport at least partly the mixable substances into the direction of the aerating means. Thus, the screw-shaped feeding means feeds the aerating means with the mixable substances. The screw-shaped feeding means provides very good conveying characteristics for mixable substances. The screw-shaped feeding means may easily lift up the mixable substances and may feed the mixing element with the lifted up mixable substances, which is essential for processing small quantities and additionally increases the beating effect of the mixing means while reducing the processing time. The screw-shaped feeding means lifts the mixable substances up and thru centrifugal forces the lifted mixable substances are transported towards the aerating means, which causes an additional volume increase of the actually mixed substances and better mixing results and thereby reduces the processing time. Thus, the mixable substances are transported by the screw-shaped feeding means vertically and horizontally relating to the rotational axis of the screw-shaped feeding means. In an operating mode the aerating means and the screw-shaped feeding means rotate around their rotational axis. Preferably, the screw-shaped feeding means and the aerating means rotate in the same direction. Furthermore, it is possible that the mixing device provides more than one aerating means and/or more than one screw-shaped feeding means. The screw-shaped feeding means and/or the aerating means may be made of any possible material, for example of a metal material, a plastic material, a glass material, a wood material and/or a ceramic material. 
         [0006]    In a preferred embodiment of the invention, the rotational axis of the aerating means is arranged substantially parallel to the rotational axis of the screw-shaped feeding means. Preferably, the rotational axis of the aerating means corresponds to the longitudinal axis of the aerating means and the rotational axis of the screw-shaped feeding means corresponds to the longitudinal axis of the screw-shaped feeding means. Since the rotational axis of the aerating means is arranged substantially parallel to the rotational axis of the screw-shaped feeding means the transport of mixable substances by the screw-shaped feeding means into the direction of the aerating means has a high efficiency so that it is possible to achieve very good results by mixing small quantities of mixable substances. 
         [0007]    According to another preferred embodiment of the invention the aerating means and/or the screw-shaped feeding means are driven by at least one drive unit. Preferably, both the aerating means and the screw-shaped feeding means are actively driven. It is possible that the aerating means and the screw-shaped feeding are separately driven, which means that the aerating means is provided with a drive unit and the screw-shaped feeding means is provided with a drive unit. This has the advantage that the aerating means and the screw-shaped feeding means are driven independently from each other. It is also possible, that only one drive unit is provided for both the aerating means and the screw-shaped feeding means so that the construction effort and the manufacturing costs of the device can be reduced. The drive unit is preferably a motor unit. But, it is also possible that the drive unit is hand driven preferably comprising a crank. 
         [0008]    If only one drive unit is provided for both the aerating means and the screw-shaped feeding means it is preferred that the screw-shaped feeding means and the aerating means are coupled by transaction means. By providing transaction means only one drive unit is needed, which allows a reduction of costs of the mixing device. 
         [0009]    Preferably, the transaction means is a gearing and/or a belt drive. The gearing may comprise at least two gear-wheels. Preferably, three gear-wheels are provided. At least one gear-wheel is connected with the rotational axis of the screw-shaped feeding means and at least one gear-wheel is connected with the rotational axis of the aerating means. For example, the screw-shaped feeding means is driven along its rotational axis by a drive unit, the rotation of the rotational axis of the screw-shaped feeding means is transmitted to the rotational axis of the aerating means by the gear-wheels, so that the aerating means is actively driven via the gearing. It is also possible to provide a belt drive, for example a tooth belt or a flat belt. Further it is possible to combine a gearing with a belt drive, for example using two gear-wheels which are connected by a belt drive. Using a gearing and/or a belt drive provides a simple implementation for transaction means. 
         [0010]    According to another preferred embodiment of the invention the mixing means is arranged rotatable around the screw-shaped feeding means or the screw-shaped feeding means is arranged rotatable around the aerating means. Preferably, the aerating means is arranged rotatable around the rotational axis of the screw-shaped feeding means or the screw-shaped feeding means is arranged rotatable around the rotational axis of the aerating means. Thus, it is possible to provide three rotational movements in one mixing device within an operating mode, which allows better mixing results. 
         [0011]    Preferably, the aerating means is rotatable clockwise and counter-clockwise around the screw-shaped feeding means, especially around the rotational axis of the screw-shaped feeding means, or the screw-shaped feeding means is rotatable clockwise and counter-clockwise around the aerating means, especially around the rotational axis of the aerating means. Thus, the rotation direction of the screw-shaped feeding means around the rotational axis of the aerating means or the rotation direction of the aerating means around the rotational axis of the screw-shaped feeding means is changeable. Preferably, the change of the rotation direction depends on the properties, especially on the viscosity, of the mixable substances and/or the mixture. The change of the rotation direction may be preformed automatically without the interference of an user of the mixing device. This rotation direction change may simulate the natural behavior of a user whisking a medium or a mixable substance. During the operation mode or application of the mixing device the viscosity of the mixable substance and/or the mixture regulates the rotation direction and thereby adjusts itself to its optimum processing parameters. 
         [0012]    Furthermore, it is preferred, that the rotation speed of the aerating means by rotating around the screw-shaped feeding means, especially around the rotational axis of the screw-shaped feeding means, or the rotation speed of the screw-shaped feeding means by rotating around the aerating means, especially around the rotational axis of the aerating means, is adjusted automatically by self regulating. Preferably, the rotation speed is self regulating depending from the characteristics, especially the friction and viscosity, of the mixable substances. For example, if the viscosity of the mixable substances and/or the mixture raises the rotation speed decreases especially the rotation speed decreases until the rotation direction of the screw-shaped feeding means rotatable around the aerating means changes or until the rotation direction of the aerating means rotatable around the screw-shaped feeding means changes. After a rotation direction change the rotation speed increases again. During application or during the operation mode of the mixing device the rotation speed is self regulated by the characteristics of the mixable substances and/or the mixture and thereby the mixing device adjusts itself to its optimum processing parameters of the mixable substances. The term self regulating means that the rotation speed adjusts itself without an interfering of the user of the mixing device. Thus, by the self regulated rotation speed, the rotation speed adjusts itself to the respective optimum rotation speed regarding the current characteristics of the mixable substances and/or the mixture. Hence, optimum mixing results are obtained. 
         [0013]    In another preferred embodiment of the invention, the aerating means is connected with the screw-shaped feeding means by a rigid connecting element. The connecting element may be formed as a rectangular-shaped and or round-shaped bar, rod, profile or arm and the connecting element may be made of a metal or a plastic material. The connecting element may provide a constant distance between the screw-shaped feeding means and the aerating means and a precise guidance of the screw-shaped feeding means and the aerating means to each other. The connecting element may be fixed to the rotational axis of the screw-shaped feeding means and the rotational axis of the aerating means. 
         [0014]    Preferably, the connecting element is arranged rotatable around the screw-shaped feeding means, especially around the rotational axis of the screw-shaped feeding means, or the connecting element is arranged rotatable around the aerating means, especially around the rotational axis of the aerating means. It is possible that the aerating means is in a fixed position with the connecting element, whereas the connecting element is fixed to the screw-shaped feeding means rotatable around the rotational axis of the screw-shaped feeding means. Thus, the aerating means is rotatable around the rotational axis of the screw-shaped feeding means via the connecting element. Furthermore, it is possible, that the screw-shaped feeding means is in a fixed position with the connecting element, whereas the connecting element is fixed to the aerating means rotatable around the rotational axis of the aerating means. Thus, the screw-shaped feeding means is rotatable around the rotational axis of the aerating means via the connecting element. The connecting element may provide a precise guidance of the rotatable screw-shaped feeding means or the rotatable aerating means. The connecting element is driven separately from the rotational movement of the screw-shaped feeding means around its rotational axis and from the rotational movement of the aerating means around its rotational axis. Preferably, the connecting element is driven by a motor unit to conduct a rotational movement. 
         [0015]    According to a further embodiment of the invention, the screw-shaped feeding means is mounted along its rotational axis at at least two points. Preferably, the screw-shaped feeding means is mounted at one end along its rotational axis and at the opposite end of the one end along its rotational axis. By mounting the screw-shaped feeding means at two points, the feeding means may be centered in a predefined position. The screw-shaped feeding means is preferably mounted at at least one point of these two points by a pin. 
         [0016]    Preferably, the screw-shaped feeding means comprises at least one screw flight, wherein the at least one screw flight comprises at least one section with a screw pitch of zero degrees. Providing the screw flight with at least one section with a screw pitch of zero degrees undercuts at the screw flight may be prevented. It is preferred, that the at least one screw flight provides more than one thread, wherein each thread provides at least one of the at least one section with a screw pitch of zero degrees. By providing each thread with at least one section with a screw pitch of zero degrees the screw-shaped feeding means may be demoulded during die cast production with a simple two-part tooling without the need of sliders. Thus, it is possible to use cheap die cast methods for a simple and a cheap production of the screw-shaped feeding means. 
         [0017]    Preferably, each thread provides two sections of the at least one section with a screw pitch of zero degrees. The other sections than the at least one section with a screw pitch of zero degrees provide a screw pitch of more than zero degrees, especially a screw pitch between 30 and 50 degrees. Preferably, the at least one of the at least one section with a screw pitch of zero degrees is positioned at the same position for each thread so that these sections with a screw pitch of zero degrees are lined on top of each other. 
         [0018]    The invention further relates to a screw with the embodiments as described above. 
         [0019]    Another aspect of the invention is a food processor comprising a mixing device as described above. The food processor may comprise a bowl, where the mixable substances may be mixed with the mixing device. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0020]    These and other aspects of the invention will be apparent from and elucidated with reference to the embodiments described hereinafter. 
           [0021]    In the drawings: 
           [0022]      FIG. 1  is a schematic view of an embodiment of a mixing device according to the invention; 
           [0023]      FIG. 2  is a schematic view of the mixing device shown in  FIG. 1  being part of a food processor; 
           [0024]      FIG. 3  is a schematic view of a first embodiment of the screw-shaped feeding means according to the invention; 
           [0025]      FIG. 4  is another schematic of the first embodiment of the screw-shaped feeding means shown in  FIG. 3 ; 
           [0026]      FIG. 5  is a schematic view of a second embodiment of the screw-shaped feeding means according to the invention; and 
           [0027]      FIG. 6  is another schematic view of the second embodiment of the screw-shaped feeding means shown in  FIG. 5 . 
       
    
    
     DETAILED DESCRIPTION OF THE EMBODIMENTS 
       [0028]      FIG. 1  shows a schematic view of an embodiment of a mixing device  10  according to the invention. The mixing device  10  comprises aerating means  12  with a rotational axis  14  and screw-shaped feeding means  16  with a rotational axis  18 . The aerating means  12  is formed as a balloon beater. The aerating means  12  is positioned next to the screw-shaped feeding means  16 , whereas the rotational axis  14  of the aerating means  12  is arranged parallel to the rotational axis  18  of the screw-shaped feeding means  16 . The aerating means  12  and the screw-shaped feeding means  16  are actively driven, wherein the aerating means  12  and the screw-shaped feeding means  16  are coupled by transaction means, like a gearing  20 . The gearing  20  comprises three gear-wheels  22 ,  24 ,  26 , wherein a first gear-wheel  22  is positioned at the rotational axis  14  of the aerating means  12 , a second gear-wheel  24  is positioned at the rotational axis  18  of the screw-shaped feeding means  16  and a third gear-wheel  26  is positioned between the first gear-wheel  22  and the second gear-wheel  24 . Thus, in this embodiment it is sufficient to drive the screw-shaped feeding means  16  and the aerating means  12  by a drive unit (not shown), like a motor unit, via the rotational axis  18  of the screw-shaped feeding means  16 . The aerating means  12  may rotate around its rotational axis  14  in the same direction as the screw-shaped feeding means  16  may rotate around its rotational axis  18 . Further, it is possible that the aerating means  12  may rotate around its rotational axis  14  in a different direction as the screw-shaped feeding means  16  may rotate around its rotational axis  18 . Preferably, the aerating means  12  and the screw-shaped feeding means  16  rotate clockwise. 
         [0029]    The aerating means  12  and the screw-shaped feeding means  16  are connected by a rigid connecting element  28 , formed like an arm. The connecting element  28  is free to rotate around the rotational axis  18  of the screw-shaped feeding means  16 . The aerating means  12  is guided by the connecting element  28  to rotate around the rotational axis  18  of the screw-shaped feeding means  16 . The connecting element  28  and thus the aerating means  12  are free in its rotation direction around the rotational axis  18  of the screw-shaped feeding means  16 . The rotation direction changes between clockwise and counter-clockwise. Moreover, the rotation speed of the connecting element  28  and the aerating means  12  around the rotational axis  18  of the screw-shaped feeding means is adjusted automatically by self-regulating. The rotation speed and the rotation direction of the connecting element  28  and the aerating means  12  depend for example on the viscosity of the mixable substances. While the viscosity of the mixable substances raises the rotation speed decreases until the rotation direction of the connecting element  28  together with the aerating means  12  changes, for example a change from clockwise to counter-clockwise. After a change of the rotation direction the rotation speed increases again. 
         [0030]    To center the screw-shaped feeding means  16  in a predefined position the screw-shaped feeding means  16  is mounted at two points  30 ,  32  along its rotational axis  18 . One point  30  is at one end along the rotational axis  18  of the screw-shaped feeding means  16  and the other point  32  is at the opposite end of the one end along the rotational axis  18  of the screw-shaped feeding means  16 . The feeding means  16  is preferably mounted at the point  32  at the opposite end along its rotational axis  18  by a pin. But, it is also possible that the screw-shaped feeding means  16  is mounted only at one point  30 ,  32  along its rotational axis  18 , preferably at the point  30  in the area of the transaction means. 
         [0031]      FIG. 2  shows the mixing device  10  positioned in a bowl  34  of a food processor  36 . 
         [0032]      FIGS. 3 and 4  show a possible first embodiment of the screw-shaped feeding means  16 . The screw-shaped feeding means  16  comprises a screw flight  38 , wherein the screw flight  38  provides more than one thread. One thread of the screw flight  38  extends 360 degrees around the body  40  of the screw-shaped feeding means  16 . Each thread preferably provides four sections, wherein two sections  42  of these four sections provide a screw pitch of zero degrees. The other two sections  44  of these four sections provide a screw pitch of more than zero degrees, preferably a screw pitch between 30 and 50 degrees. As it can be seen in  FIGS. 5 and 6  the screw-shaped feeding means  16  may provide two screw flights  38 , wherein each screw flight  38  provides more than one thread, wherein each thread preferably provides four sections, wherein two sections  42  provide a screw pitch of zero degrees. Using sections  42  with a screw pitch of zero degrees the screw-shaped feeding means  16  may be demoulded during die cast production, whereas the demouldable direction is shown by arrow  46  in  FIG. 4 , with a simple two-part tooling without the need of sliders. The at least one of the at least one section with a screw pitch of zero degrees is positioned at the same position for each thread so that these sections with a screw pitch of zero degrees are lined on top of each other, as it can be seen in  FIGS. 3 and 4 . 
         [0033]    While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive, the invention is not limited to the disclosed embodiments. 
         [0034]    Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.