Abstract:
The present invention discloses a camera lens module. The present invention places and fixes an image sensor chip in an opening in a substrate and then assembles a frame, a lens holder and a lens, thereby minimizing the superposition height of the camera lens module and ensuring that the assembly is simpler and more effective.

Description:
BACKGROUND OF THE INVENTION 
       [0001]    1. Field of the Invention 
         [0002]    The present invention relates to a camera lens module and manufacturing method thereof, and more particularly to an optical camera lens module which has the least assembled spatial height and manufacturing method thereof. 
         [0003]    2. Description of Related Art 
         [0004]    Conventional camera lens modules and manufacturing methods thereof generally dispose an image sensor chip onto a substrate, then bond wires, deposit adhesive and mount a camera lens. Please refer to  FIG. 1  illustrating an improved camera lens module structure disclosed in Chinese Patent No. CN2725916Y. The assembly method for cameral lens module S first places an image sensor chip  4  on a substrate  1 , then electrically connects the image sensor chip  4  to the substrate  1  via metal wires  41 , and finally mounts a lens holder  5  and a lens  6 , whereby the total height H of the assembled camera lens module S is the height from the top of the lens holder  5  to the bottom of substrate  1  of the camera lens module. As shown in  FIG. 1 , the total height H is determined by the thickness h 2  of the image sensor chip  4 , the thickness h 1  of the substrate  1  and the distance h 3  between the top surface of the camera lens and the top surface of the image sensor chip. Accordingly, in the conventional method it is difficult to reduce the total height of the camera lens module. However, conventional products related to camera lens modules, such as mobile phones, PDAs, digital cameras and notebook computers and so on, become thinner and smaller. Hence, how to improve the structure of the camera lens module to provide an optimized camera lens module and manufacturing method thereof which can reduce the height of the camera lens module is the problem that the present invention proposes to solve. 
       SUMMARY OF THE INVENTION 
       [0005]    An object of the present invention is to provide a camera lens module and manufacturing method thereof wherein the thickness h 1  of the substrate has no effect on the total height of the assembled camera lens module which only depends on h 2  and h 3  so that the total height of the camera lens module is minimized. 
         [0006]    To achieve the above-mentioned object, a camera lens module in accordance with the present invention is provided. The camera lens module includes a substrate having an opening and a plurality of input conductive portions disposed thereon adjacent to the opening; an image sensor chip which is smaller than the opening of the substrate, and embedded in the opening and electrically connected with the substrate by the plurality of input conductive portions on the substrate; a frame which is placed on the image sensor chip and fixed on the substrate; a lens holder fixed on the frame; and a lens which is assembled in the holder. 
         [0007]    Advantageously, the substrate is a printed circuit board (PCB) or other substrate materials which can achieve circuit characteristic. A layer of opaque non-conductive material is attached to a bottom surface of the camera lens module and the opaque non-conductive material may be non-conductive thin film of black gum adhering to the bottom of the camera lens module or non-conductive black lacquer applied to the bottom of the camera lens module. Furthermore, the material may be omitted according to shading light and insulating conditions for products. 
         [0008]    Advantageously, the image sensor chip is connected with the plurality of input conductive portions disposed on the substrate by a plurality of metal short wires. Adhesive is applied to the frame and the areas of the lens holder corresponding to the substrate and the image sensor chip and then the frame, the lens holder and the lens are mounted and fixed. 
         [0009]    To further achieve the above-mentioned object, the present invention also provides a method of manufacturing a camera lens module. The method includes the steps of: fixing an image sensor chip in an opening of a substrate and applying a first adhesive deposit to fix one edge of the image sensor chip on one edge of the opening of the substrate via adhesion, and then performing a first adhesive drying process; bonding wires to electrically connect the image sensor chip with the substrate by a plurality of input conductive portions disposed on the substrate; performing a second adhesive deposit to deposit adhesive on the periphery of the image sensor chip without an optical function and on a predetermined periphery of the substrate near the opening of the substrate; fixing a frame on the corresponding positions where the second adhesive deposit is applied and performing a second adhesive drying process; applying a third adhesive deposit to deposit adhesive on recesses in the frame to fix the relative relationships between the substrate, the image sensor chip and the frame, and then performing a third adhesive drying process; and assembling a lens holder and a lens to mount the lens in the lens holder and applying a fourth adhesive deposit around the periphery of the frame to fix the lens holder assembled with the lens on the frame, and then performing a fourth adhesive drying process. 
         [0010]    Before the first adhesive deposit, the substrate and the image sensor chip are fixed on an adhesive base so as to fix the relative position of the image sensor chip and the substrate. Before assembling the lens holder and the lens, take down the fixed image sensor chip and substrate from the adhesive base and apply an auxiliary adhesive deposit from a bottom surface of the substrate in a gap between the opening of the substrate and the image sensor chip to fill around the metal wires, and then perform an auxiliary adhesive drying process, thereby the adhesive surrounds the metal wires to form a protection. After assembly of the lens holder and the lens, apply a layer of opaque material to a bottom surface of the assembled camera lens module, that is, attach thin film of black gum to the bottom surface of the camera lens module or apply a layer of non-conductive black lacquer to the bottom surface of the camera lens module. The thin film of black gum or the black lacquer may be omitted according to product quality. 
         [0011]    Advantageously, the substrate is a printed circuit board (PCB) or other substrate materials which can achieve circuit characteristic. The adhesive drying processes after the adhesive deposit steps may be achieved by drying or UV irradiation. 
         [0012]    Comparing with conventional methods which directly fix image sensor chips on surfaces of substrates, the camera lens module and manufacturing method thereof of the present invention firstly embeds the image sensor chip in the opening of the substrate, and then use the adhesive and the frame to fix the substrate, the image sensor chip and the frame. The present invention fixes one edge of the image sensor chip with on edge of the opening of the substrate so that the wires can be bonded correctly and uses the adhesive and the frame to improve the structure strength of the camera lens module and eliminate the effects of the thickness of the substrate, thereby reducing the total height of the camera lens module. 
         [0013]    It is important to note that the camera lens module of the embodiment can be applied in mobile phones, PDA and notebook computers which have optical camera lens modules, and digital cameras and so on, and the camera lens module manufacturing method can further be applied in manufacturing the camera lens modules used in the above products. The camera lens module and manufacturing method thereof is not limited in the above described products and manufacturing methods, and any product with a camera lens module can use the camera lens module and the camera lens module manufacturing method related the embodiment. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0014]      FIG. 1  is a structural schematic view of a conventional camera lens module; 
           [0015]      FIG. 2  is an exploded perspective view of a camera lens module of an embodiment of the present invention; 
           [0016]      FIG. 3  is a first structural schematic view of the camera lens module of the embodiment of the present invention; 
           [0017]      FIG. 4  is a second structural schematic view of the camera lens module of the embodiment of the present invention; 
           [0018]      FIG. 5  is a third structural schematic view of the camera lens module of the embodiment of the present invention; 
           [0019]      FIG. 6  is a cross-sectional view of the camera lens module of the embodiment of the present invention, wherein metal short wires are not shown; 
           [0020]      FIG. 7  is a first schematic view of a camera lens module manufacturing method of an embodiment of the present invention; 
           [0021]      FIG. 8  is a second schematic view of the camera lens module manufacturing method of the embodiment of the present invention; 
           [0022]      FIG. 9  is a third schematic view of the camera lens module manufacturing method of the embodiment of the present invention; 
           [0023]      FIG. 10  is a fourth schematic view of the camera lens module manufacturing method of the embodiment of the present invention; 
           [0024]      FIG. 11  is a fifth schematic view of the camera lens module manufacturing method of the embodiment of the present invention; and 
           [0025]      FIG. 12  is a sixth schematic view of the camera lens module manufacturing method of the embodiment of the present invention. 
       
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
       [0026]    These and other technical contents, features and efficacy of the present invention will become more readily appreciated when considered in connection with the following detailed description and appended drawings related two embodiments of the present invention. 
         [0027]    Before describing the present invention in detail, it is to note that like numerals indicate like parts through the several views and the description. 
         [0028]    Please refer to  FIG. 2 , the embodiment provides a camera lens module  100  which includes a substrate  10 , an image sensor chip  20 , a frame  30 , a lens holder  40  and a lens  50 . There is an opening  11  in the substrate  10 , and a plurality of input conductive portions  12  is disposed on the substrate  10 , adjacent to the opening  11 . 
         [0029]    Please refer to  FIG. 3 , the image sensor chip  20  is disposed in the opening  11  of the substrate  10 , and one edge of the image sensor chip  20  is fixed on the substrate  10  via adhesive  221  and the other three edges there of, which are not fixed via the adhesive  221 , are connected with the a plurality of input conductive portions  12  disposed on the substrate  10  by a plurality of metal short wires  13 . As shown in  FIG. 3 , adhesive  223  and adhesive  222  are respectively applied on the periphery of the image sensor chip  20  without an optical function and on a predetermined periphery of the substrate  10  near the opening  11  of the substrate  10   
         [0030]    Refer to  FIG. 4 , corresponding to the positions of the adhesive  222  and the adhesive  223 , the frame  30  is fixed above the image sensor chip  20  and the substrate  10 . 
         [0031]    Please refer to  FIG. 5 , the lens  50  is assembled in the lens holder  40  and the lens holder  40  is fixed on the frame  30 . 
         [0032]    Referring to  FIG. 6 , which is a cross-sectional view of the camera lens module  100  of the embodiment and the metal short wires  13  are not shown, a layer of opaque non-conductive material  60  is attached to a bottom surface of the camera lens module  100  and the layer of material may be thin film of black gum; alternatively black lacquer is coated on the bottom surface of the camera lens module  100 . The thin film of black gum or the black lacquer may be omitted according to product application. In the embodiment, the image sensor chip  20  is disposed in the opening  11  of substrate  10 , so the height of the substrate  10  has no effect on the superposition height of the image sensor chip  20  and the substrate  10 , thereby the total height of the camera lens module  100  is reduced. 
         [0033]    The embodiment also provides a camera lens module manufacturing method of which the steps will be described in detail in connection with the appended drawings. 
         [0034]    Step  1 , referring to  FIG. 7 , correspondingly attach the opening  11  of the substrate  10  to a adhesive base  70 , and then place the image sensor chip  20  in the opening  11  of the substrate  10 . Since the adhesive base  70  is sticking, the adhesive base  70  is used for determining the relative position of the image sensor chip  20  and the substrate  10 , and the image sensor chip  20  and the substrate  10  are fixed by the adhesive base  70 . At this time, a first adhesive deposit is applied, wherein the adhesive  221  is deposited on the area pointed by the arrow head in  FIG. 7  (i.e., one edge of the image sensor chip  20 ), so that the image sensor chip  20  and the substrate  10  are fixed via adhesion. And then a first adhesive drying process is performed. 
         [0035]    Step  2 , referring to  FIG. 8 , start to bond wires to electrically connect the substrate  10  with the three edges  111 ,  112 ,  113  of the image sensor chip  20  on which the adhesive are not deposited. 
         [0036]    Step  3 , referring to  FIG. 9 , apply a second adhesive deposit to deposit the adhesive on the periphery of the image sensor chip  20  without an optical function and on a predetermined periphery of the substrate  10  near the opening of the substrate  10 , like the areas  223 ,  222  pointed by the two arrow head as shown in  FIG. 9 . 
         [0037]    Step  4 , referring to  FIG. 10 , locate the frame  30  so that the frame  30  corresponds to the corresponding areas where the second adhesive deposit is applied, that is, the areas with the adhesive  222  and the adhesive  223  as shown in  FIG. 9 . After the frame  30  is located corresponding to the corresponding position, fix the frame  30  on the substrate  10  and the image sensor chip  20  and then perform a second adhesive drying process. 
         [0038]    Step  5 , referring to  FIG. 11 , apply a third adhesive deposit on four recesses of the frame  30 , that is, deposit adhesive on the recesses  224  of the frame  30 , as shown in  FIG. 11 , to fill the gaps between the substrate  10 , the image sensor chip  20  and the frame  30  in order to improve the assembly strength, and then perform a third adhesive drying process. The step may be omitted according to the size and the strength of the substrate  10 . 
         [0039]    Step  6 , referring to  FIG. 11 , apply a fourth adhesive deposit around the periphery of the frame  30 , that is, deposit adhesive on the area  225  around the periphery of the frame  30  as shown in  FIG. 11 , and then assemble the lens holder  40  and the lens  50 , that is, mount the lens  50  in the lens holder  40 . Afterwards, fixing the lens holder  40  assembled with the lens  50  on the frame  30  corresponding to the area where the fourth adhesive deposit is applied, and perform a fourth adhesive drying process. Accordingly, all the steps of the camera lens module manufacturing method are completed. 
         [0040]    Especially, a working procedure may be added after the fourth step (i.e., before assembling the lens holder and the lens). Please referring to  FIG. 12 , take down the adhesive base  70  and apply an auxiliary adhesive deposit from the bottom surface of the substrate  10  in the gap between the opening and the image sensor chip  20 , like the adhesive deposit area  226 , as shown in  FIG. 12 , and then perform an auxiliary adhesive drying process. 
         [0041]    Please referring to  FIG. 6 , finally attach a layer of opaque non-conductive material  60  of a thin film of black gum or a non-conductive black lacquer to the bottom surface of the substrate  10 . The layer of opaque non-conductive material  60  may be omitted according to product quality. 
         [0042]    The above described adhesive drying processes after all the adhesive deposit steps may be achieved by drying or UV irradiation. 
         [0043]    Accordingly, comparing with conventional methods which directly fix sensor chips on substrates, the camera lens module  100  and the camera lens module manufacturing method thereof of the embodiments firstly place the image sensor chip  20  in the opening  11  of the substrate  10 , and then use the frame  30  to fix the image sensor chip  20  and the substrate  10 , so that the height of the substrate  10  totally has no effect on the total height of the module and the total height of the module is minimized, thereby the assembled product camera lens module  100  has the reduced total height. The assembled camera lens module  100  is fixed based on the adhesive and the frame  30 , so the assembled camera lens module  100  has a firmer whole structure and unnecessary working procedures are omitted to ensure that the assembly method of the camera lens module  100  is simpler and more effective. 
         [0044]    It is important to note that the camera lens module  100  of the embodiment can be applied in mobile phones, PDA and notebook computers which have optical camera lens modules, and digital cameras and so on, and the camera lens module manufacturing method can further be applied in manufacturing the camera lens modules used in the above products. The camera lens module and manufacturing method thereof is not limited in the above described products and manufacturing methods, and any product with a camera lens module can use the camera lens module  100  and the camera lens module manufacturing method related the embodiment. 
         [0045]    What are disclosed above are only the specification and the drawings of the preferred embodiment of the present invention. It will be understood by those skilled in the art that various equivalent changes may be made depending on the specification and the drawings of the present invention without departing from the scope of the present invention.