Abstract:
A floor heating system including a sub-floor, a plurality of fasteners, at least one resistive conductor and a capacitor. The at least one resistive conductor is fastened to the sub-floor by way of the plurality of fasteners. The capacitor is electrically in series with the at least one resistive conductor.

Description:
CROSS REFERENCE TO RELATED APPLICATIONS  
       [0001]     This is a continuation-in-part of U.S. patent application Ser. No. 11/343,782, entitled “FLOOR HEATING SYSTEM”, filed Jan. 31, 2006. 
     
    
     BACKGROUND OF THE INVENTION  
       [0002]     1. Field of the Invention  
         [0003]     The present invention relates to a floor heating system, and, more particularly, to an electrical floor heating system.  
         [0004]     2. Description of the Related Art  
         [0005]     Under floor heating systems date back thousands of years including Roman and Korean heating system where stone slabs are installed on an upper part of flues in a hypocaust connected with a fuel feeding port and a chimney. A burning fuel, such as wood or coal is burnt thereby heating the floor from the underneath side. The problem with this system is that a lot of thermal energy is drawn off by way of the fuel feeding hole and the chimney when a fire is not kindled therein. Some modem floor heating systems include the circulation of a heated thermal medium fluid through long, thin seamless pipes disposed beneath a floor. A floor heating system that involves the circulation of a thermal medium fluid has a portion of a floor that is heated to a higher temperature than a portion of the floor associated with the end of the circulation path. For example, the temperature of the heated thermal medium as it circulates gradually decreases in temperature causing the portion that is first heated to be heated to a higher temperature than the area of the floor associated with the end of the circulation path.  
         [0006]     The installation of electrical heating wires disposed in or beneath the floor have to be selected for their resistivity, which will result in a proper resistance load for the power system. In order to provide an adequate selection of resistivities a large stock of heating wires are required to provide an adequate power density and yet still meet the power constraints of the power source. A problem with this approach is that a significant number of resistive wires must be inventoried to meet a range of floor areas.  
         [0007]     Typical systems for the heating of a floor using a single heating cable, which is a current practice requires fifteen different cables depending upon the square footage in a range of 15 to 180 square feet of floor area, when using 120 volt power to supply a heat flux of no more than 8 Watts per square foot. As shown in the following table:  
                                                                 FLOOR AREA sq ft   WATTS                                        15   120           24   192           29   228           38   300           48   384           62   492           70   564           84   672           93   744           105   840           120   960           132   1056           150   1200           165   1320           180   1440                      
 
         [0008]     Additionally if 240 volts is considered there is a requirement for seven additional resistance heating cables to cover the range from 30 to 168 square feet. The combination of which would require the manufacture to stock twenty-two different heater cable resistance values resulting in an uneconomic inventory and ordering situation. It is uneconomic to purchase or manufacture resistance wires in quantities of less than 50,0000 feet of each type. This would require stocking up to 1.1 million feet of cable to accommodate the voltage and floor area variations.  
         [0009]     What is needed in the art is a method of providing an under floor heating wiring that will reduce the required inventory to not exceed the maximum power density for heating the floor.  
       SUMMARY OF THE INVENTION  
       [0010]     The present invention provides a multi-segment heater for use in a floor heating system.  
         [0011]     The invention comprises, in one form thereof, a floor heating system including a sub-floor, a plurality of fasteners, at least one resistive conductor and a capacitor. The at least one resistive conductor is fastened to the sub-floor by way of the plurality of fasteners. The capacitor is electrically in series with the at least one resistive conductor.  
         [0012]     An advantage of the present invention is that the heating system reduces the number of different resistivity wires that must be stocked to meet the power density required for heating a range of floor areas.  
         [0013]     Another advantage of the present invention is that the segments can be easily butt spliced together.  
         [0014]     Yet another advantage of the present invention is that the selective inclusion of the capacitor allows for greater flexibility in the selection of resistive conductors. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0015]     The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:  
         [0016]      FIG. 1  is a representative view of an embodiment of a floor heating system of the present invention;  
         [0017]      FIG. 2  is a schematic representation of lengths of resistive conductors utilized in the floor heating system of  FIG. 1 ;  
         [0018]      FIG. 3  illustrates a termination of an end of a resistive conductor utilized in  FIGS. 1 and 2 ;  
         [0019]      FIG. 4  illustrates fastening of a heating conductor utilized in  FIGS. 1-3 ;  
         [0020]      FIG. 5  is a cross-sectional view of the heating cable taken along line  5 - 5  of  FIG. 3 ;  
         [0021]      FIG. 6  illustrates a method of splicing ends of the heating cable illustrated in  FIGS. 1-5 ;  
         [0022]      FIG. 7  is a schematic representation of a power reduction circuit utilized in the present invention; and  
         [0023]      FIG. 8  is another embodiment of a power reduction circuit of the present invention. 
     
    
       [0024]     Corresponding reference characters indicate corresponding parts throughout the several views. The exemplification set out herein illustrates one preferred embodiment of the invention, in one form, and such exemplification is not to be construed as limiting the scope of the invention in any manner.  
       DETAILED DESCRIPTION OF THE INVENTION  
       [0025]     Referring now to the drawings, and more particularly to  FIG. 1 , there is shown a floor heating system  10  installed upon a floor  12 . Floor  12  has a surface area  14 , which is utilized in the calculation of the resistivity of the heating conductors as well as the lengths of the heating conductors. Floor heating system  10  includes a temperature sensor  16 , fasteners  18 , a first resistive conductor assembly  20  and a second resistive conductor assembly  22 . Floor  12  is a base floor, which may underlie a finished floor in an area in which a heated floor such as a ceramic floor is desirable. Onto floor  12  there is attached fasteners  18 , which may be in the form of clips  18  to which first resistive conductor assembly and second resistive conductor assembly  22  is attached. The use of two resistive conductor assemblies in this illustration is illustrative of the current method and more than two resistive conductor assemblies may be utilized in this invention. Temperature sensor  16  is connected to a controller that detects the temperature of floor  12  and regulates the duration and/or current supplied to resistive conductor assemblies  20  and  22 . Resistive conductor assemblies  20  and  22  are laid out in a pattern so as to uniformly distribute heat to floor  12 . The layout of resistive conductor assemblies  20  and  22  may be in a serpentine manner and may be separated into smaller serpentine patterns. A splice  28  connects first resistive conductor assembly  20  to second resistive conductor assembly  22 .  
         [0026]     Now, additionally referring to  FIGS. 2-6 , and more particularly to  FIG. 2  there is shown resistive conductor assemblies  20 ,  22 ,  24  and  26 .  FIG. 2  illustrates four lengths, with resistive conductor assembly  20  being the longest and resistive conductor assembly  22  being half of the length of resistive conductor assembly  20 . In a like manner, resistive conductor assembly  24  is half of the length of resistive conductor assembly  22  and one-fourth the length of resistive conductor assembly  20 . Likewise, resistive conductor assembly  26  is half of the length of resistive conductor assembly  24 , one-fourth the length of resistive conductor assembly  22 , and one-eighth the length of resistive conductor  20 . There exists a substantial doubling in length from resistive conductor assembly  26  to each preceding conductor assembly. The relationship of the lengths of each resistive conductor assembly is utilized in the present invention to reduce the quantities of resistive conductors that are necessary to be inventoried by a supplier. Each resistive conductor assembly  20 ,  22 ,  24  and  26  includes a resistive wire  30  surrounded by electrical insulation  32  and an outer shield  34 , which may be of a woven wire configuration. Connected to resistive wire  30  is a cold conductor  36  that is connected thereto by way of a cold end splice  38 . If two resistive conductor assemblies are being joined together, cold conductors  36  are connected by way of a butt splice  40 . The cold end splices simplify the installation by allowing a less skilled installation person to perform the necessary crimping of a cold conductor. Typically a cold end splice of an end of a resistive conductor to a cold conductor  36  involves splicing an eighteen gauge wire  36  to a solid copper-nickel alloy heater wire  30  in the range of 20 to 30 gauge. This requires special training that is not available to a typical installation person. The splicing of resistive wire  30  to cold conductor  36  has to be properly done so as to not create potential hot spots, which may cause the electrical connection to fail. A butt splice  40  of two cold conductors  36  can be done without the potential of the problems that can be encountered with the splicing of the copper-nickel alloy resistive wire  30  to cold conductor  36 . This technique of having pre-applied cold conductors  36  to resistive wires  30  allows for easy installation by less skilled individuals.  
         [0027]     In the current art many different resistances of heater wire have to be stocked, often over twenty, in order to have sufficient values of total resistance of a single wire to provide an adequate power density to the floor, while not being too low of a resistance for the length to avoid overdrawing the power source and tripping a circuit breaker. Wire manufacturers charge premium prices for wire purchased in lengths of less than 100,000 feet, so there is an advantage to purchasing fewer types of resistivity wire. The present invention teaches a method of spanning variable floor area of a factor of eight with only three wire resistances. This constitutes an area range of approximately 8:1 with only three required resistances.  
         [0028]     The present invention involves a binary scheme. Each of the three wire resistivities span a 2:1 floor area range, based on a tolerance of power density that can be reasonably imparted to floor  12 , by way of a controller. Next, within any area range, resistive conductor assemblies  20 ,  22 ,  24  and  26  can be selected for the individual lengths, thereby spanning potentially significant variations in area. For example, assuming that resistive conductor assembly  20  has a length of 200 feet; then resistive conductor assembly  22  has a length of 100 feet; resistive conductor assembly  24  has a length of 50 feet; and resistive conductor assembly  26  has a length of 25 feet. For a floor area  12  that requires two conductor assemblies, such as that illustrated in  FIG. 1 , conductor assembly  20  and  22  may be selected to meet the need for area  14 . Adding different combinations of the lengths of resistive conductor assemblies  20 - 26  illustrate how they can produce a significant number of variable lengths of resistive conductor assemblies  20 - 26 .  
         [0029]     To further illustrate the potential range of areas that can be heated at a substantially similar heat density, the following tables illustrate a range from 13 square feet to 100 square feet that is covered with three resistivities of wire. Each installation kit has a single resistivity of wire with four resistive conductor assemblies of lengths as described herein.  
                           TABLE No. 1                                       Max heated area =   100 (feet 2 )           Min heated area =    50 (feet 2 )           Line voltage =   120 (volts)           Line current =    6.7 (amps)           Heater power =   800 (watts)           Max heater length =   375 (feet)           Heater ohms/k-ft =    45 (ohms per 1000 feet)                         In the tables that follows:                L0 = Base heater wire length (feet)                L1 = First selectable heater wire length (feet)                L2 = Second selectable heater wire length (feet)                L3 = Third selectable heater wire length (feet)                TOT = Total heater wire length (feet)                OHMS = Resistance of total heater wire length (ohms)                WATTS = Total power dissipated by the heater wire (watts)                AMPS = Heater current (amps)                AREA = Heated floor area (feet 2 )             
 
         [0030]    
       
         
               
             
               
               
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
               
               
             
           
               
                   
               
               
                   
               
               
                 WIRE LENGTHS (FEET) 
               
             
          
           
               
                 L0 
                 L1 
                 L3 
                 L4 
                 TOT 
                 OHMS 
                 WATTS 
                 AMPS 
                 AREA 
               
               
                   
               
             
          
           
               
                 200 
                 0 
                 0 
                 0 
                 200 
                 9.0 
                 1600 
                 13.3 
                 50 
               
               
                 200 
                 0 
                 0 
                 25 
                 225 
                 10.1 
                 1422 
                 11.9 
                 56 
               
               
                 200 
                 0 
                 50 
                 0 
                 250 
                 11.3 
                 1280 
                 10.7 
                 63 
               
               
                 200 
                 0 
                 50 
                 25 
                 275 
                 12.4 
                 1164 
                 9.7 
                 69 
               
               
                 200 
                 100 
                 0 
                 0 
                 300 
                 13.5 
                 1067 
                 8.9 
                 75 
               
               
                 200 
                 100 
                 0 
                 25 
                 325 
                 14.6 
                 985 
                 8.2 
                 81 
               
               
                 200 
                 100 
                 50 
                 0 
                 350 
                 15.8 
                 914 
                 7.6 
                 88 
               
               
                 200 
                 100 
                 50 
                 25 
                 375 
                 16.9 
                 853 
                 7.1 
                 94 
               
               
                   
               
             
          
         
       
     
         [0031]    
       
         
               
               
               
             
           
               
                   
                 TABLE No. 2 
               
               
                   
                   
               
               
                   
                   
               
             
             
               
                   
                 Max heated area = 
                  50 (feet 2 ) 
               
               
                   
                 Min heated area = 
                  25 (feet 2 ) 
               
               
                   
                 Line voltage = 
                 120 (volts) 
               
               
                   
                 Line current = 
                  3.3 (amps) 
               
               
                   
                 Heater power = 
                 400 (watts) 
               
               
                   
                 Max heater length = 
                 200 (feet) 
               
               
                   
                 Heater ohms/k-ft = 
                 180 (ohms per 1000 feet) 
               
               
                   
                   
               
             
          
         
       
     
         [0032]    
       
         
               
             
               
               
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
               
               
             
           
               
                   
               
               
                   
               
               
                 WIRE LENGTHS (FEET) 
               
             
          
           
               
                 L0 
                 L1 
                 L3 
                 L4 
                 TOT 
                 OHMS 
                 WATTS 
                 AMPS 
                 AREA 
               
               
                   
               
             
          
           
               
                 100 
                 0 
                 0 
                 0 
                 100 
                 18.0 
                 800 
                 6.7 
                 25 
               
               
                 100 
                 0 
                 0 
                 13 
                 113 
                 20.3 
                 711 
                 5.9 
                 28 
               
               
                 100 
                 0 
                 25 
                 0 
                 125 
                 22.5 
                 640 
                 5.3 
                 31 
               
               
                 100 
                 0 
                 25 
                 13 
                 138 
                 24.8 
                 582 
                 4.8 
                 34 
               
               
                 100 
                 50 
                 0 
                 0 
                 150 
                 27.0 
                 533 
                 4.4 
                 38 
               
               
                 100 
                 50 
                 0 
                 13 
                 163 
                 29.3 
                 492 
                 4.1 
                 41 
               
               
                 100 
                 50 
                 25 
                 0 
                 175 
                 31.5 
                 457 
                 3.8 
                 44 
               
               
                 100 
                 50 
                 25 
                 13 
                 188 
                 33.7 
                 427 
                 3.6 
                 47 
               
               
                   
               
             
          
         
       
     
         [0033]    
       
         
               
               
               
             
           
               
                   
                 TABLE No. 3 
               
               
                   
                   
               
               
                   
                   
               
             
             
               
                   
                 Max heated area = 
                  25 (feet 2 ) 
               
               
                   
                 Min heated area = 
                  13 (feet 2 ) 
               
               
                   
                 Line voltage = 
                 120 (volts) 
               
               
                   
                 Line current = 
                  1.7 (amps) 
               
               
                   
                 Heater power = 
                 200 (watts) 
               
               
                   
                 Max heater length = 
                 100 (feet) 
               
               
                   
                 Heater ohms/k-ft = 
                 720 (ohms per 1000 feet) 
               
               
                   
                   
               
             
          
         
       
     
         [0034]    
       
         
               
             
               
               
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
               
               
             
           
               
                   
               
               
                   
               
               
                 WIRE LENGTHS (FEET) 
               
             
          
           
               
                 L0 
                 L1 
                 L3 
                 L4 
                 TOT 
                 OHMS 
                 WATTS 
                 AMPS 
                 AREA 
               
               
                   
               
             
          
           
               
                 50 
                 0 
                 0 
                 0 
                 50 
                 36.0 
                 400 
                 3.3 
                 13 
               
               
                 50 
                 0 
                 0 
                 6 
                 56 
                 40.5 
                 356 
                 3.0 
                 14 
               
               
                 50 
                 0 
                 13 
                 0 
                 63 
                 45.0 
                 320 
                 2.7 
                 16 
               
               
                 50 
                 0 
                 13 
                 6 
                 69 
                 49.5 
                 291 
                 2.4 
                 17 
               
               
                 50 
                 25 
                 0 
                 0 
                 75 
                 54.0 
                 267 
                 2.2 
                 19 
               
               
                 50 
                 25 
                 0 
                 6 
                 81 
                 58.5 
                 246 
                 2.1 
                 20 
               
               
                 50 
                 25 
                 13 
                 0 
                 88 
                 63.0 
                 229 
                 1.9 
                 22 
               
               
                 50 
                 25 
                 13 
                 6 
                 94 
                 67.5 
                 213 
                 1.8 
                 23 
               
               
                   
               
             
          
         
       
     
         [0035]     The foregoing tables illustrate the connection of certain combinations of lengths of resistive conductors, which are utilized based upon the square footage of the area to be heated. For example, if the area of floor to be heated is 75 square feet then the installation kit, which corresponds to Table 1 would be selected and then within the selected kit a 200 foot and a 100 foot resistive conductor assembly would be chosen and installed, which would provide a potential total of 1,067 watts, of heating capacity. In a like manner if the area to be heated is 23 square feet then a kit, which corresponds to Table 3 would be selected and all four wires would be serially connected by way of butt slices  40  to arrive at a total wire length of 94 feet.  
         [0036]     The line current referred to in each table is an average current needed to provide the watts of heater power. The controller alters the duration and/or the amount of current being applied to the resistive conductors. The heater power referred to in each table is the desired heat, which in each table is met by each of the wiring combinations presented therein.  
         [0037]     The present invention includes spanning nearly a ten fold difference in floor area with three resistances of wire, with each of the three kits having conductor assemblies  20 - 28  of four different, binarilly weighted lengths.  
         [0038]     The advantages of the invention are economic by reducing the amount of wire necessary to be inventoried and provide kits, with a substantial range of heated floor capacity. Another advantage of the present invention is that in the event one segment of the heater cable is damaged during installation, the damaged piece can be removed making it unnecessary to replace the entire cable in the event of damage.  
         [0039]     Now, additionally referring to  FIGS. 7 and 8  there is shown two embodiments of a power reduction circuit  42 . It is to be understood that either of the two power reduction circuits may be incorporated and that they are connected in series to conductors  44  and  46 , as shown in  FIG. 1 .  
         [0040]     Referring first to power reduction circuit  42 , illustrated in  FIG. 7  there is a capacitor  48  and a shunt  50 . Capacitor  48  is of a predetermined value and is selected to work with resistive conductor  20 ,  22 ,  24  and  26 , the combination of resistive conductors being shown schematically in  FIG. 7  as a single resistor. Depending on the combination of resistive conductors chosen, shunt  50  may be removed thereby limiting the current applied to the resistive conductors. This allows the heating conductors to operate in a more desirable range based on the combination of the selection of resistive conductors and whether shunt  50  is installed or removed.  
         [0041]     Power limiting is desirable so that the resistive conductors are limited to operation of between two and four watts per linear foot. The calculations that follow show the desirability for power limiting along with the two suggested embodiments that accomplish the power limiting result. The power flux, defined as the heater rating in Watts per foot of length, must be limited to a maximum value that can be established during safety testing. For the following example the limit is assumed to be four watts per foot of resistive conductor. This is also expressed as the equation Flux Max=4 watts per foot of resistive conductor.  
         [0042]     Based upon experience, the minimum flux should be not less than Flux Min=2 watts per foot of resistive conductor. For purposes of calculation it is assumed that a range of 30 to approximately 60 square feet of floor area will be heated. The maximum floor area is approximately twice the minimum value and use of a binary number relative to the lengths of cables in a installation kit cause the actual maximum area to be:
 
Max Area=30×(1+0.5+0.25+0.125)=56.25 square feet.
 
         [0043]     Assume that the heating system operates from 120 volts, which will be represented in the equations by the label Vline. Without power limiting, the maximum power flux occurs at the minimum area and that a minimum power flux occurs at the maximum area. Assume that the minimum flux is two watts per foot and the cable spacing is three inches. This yields a minimum power density of eight watts per square foot.  
         [0044]     Calculation of the resistant gradient for the resistive conductors follows:
 
Minimum power=Max Area×Minimum density=56.25×8=450 watts.
 
Maximum resistance= V line 2 /minimum power=120 2 /450=32 ohms.
 
Maximum length of resistive conductor=Minimum power/minimum flux =450 watts/2 watts per foot=225 feet.
 
         [0045]     The resistive value of the cable then is calculated in ohms per foot, which is:
 
=Maximum resistance/Maximum length=32 ohms/225 feet=0.14222 Ohms/ft.
 
         [0046]     Next a calculation of a maximum flux and power is undertaken.
 
Minimum area=30 square feet of floor area
 
Minimum length=Minimum area×length of cable per ft 2 =30×4=120 feet
 
Minimum resistance=Minimum length×ohms per foot =120 ft×0.14222 Ohms/ft=17.067 Ohms
 
Maximum power= V line 2 /Minimum resistance=120 2 /17.067 Ohms =843.75 Watts
 
         [0047]     Now the calculation of the maximum flux and power density is undertaken:
 
Maximum Flux=Maximum power/Minimum Length=7.0313 watts/ft
 
Maximum Power Density=Maximum power/Minimum Area=843.75/30 =28.125 Watts/ft 2 
 
         [0048]     In this case both the flux and power density considerably exceed the maximum limits, therefore power limiiiting is required.  
         [0049]     Utilizing the power limiting of power reduction circuit  42 , illustrated in  FIG. 7 a  series connected resistive conductor and capacitor  48  are connected with shunt  50  removed. Assuming a desired heater flux of 2 watts per foot at the minimum length of 120 feet, the following equation calculates the desired capacitance. The symbol ω is equal to 377, which is equal to the 60 hertz power line frequency in radians per second.
 
 V 2=( V 1×ω× C×R )/square root (1+ω 2   ×C   2   ×R   2 )
 
 Where R is the total resistance of the resistive conductors. The power applied to the resistive conductors follows:
 
Power=Flux×Minimum length, but the resistive conductor power is equal to  V 2 2   /R , thereby  V 2 2  is equal to  P×R  and
 
 P×R=V 2 2 =( V 1 2 ×ω 2   ×C   2   ×R   2 )/(1+ω 2   ×C   2   ×R   2 )
 
But: P=Flux×Minimum length; and
 
Flux×Minimum length× R= ( V 1 2 ×ω 2   ×C   2   ×R   2 )/(1+ω 2   ×C   2   ×R   2 )
 
 C= 1/(377×Minimum resistance×square root ( V   2 /(Minimum resistance×Minimum length×Flux Min)−1)
 
 C= 1/(377×17.067×square root of (120 2 /(17.067×120×3)−1)
 
C=134.08 microfarads
 
         [0050]     Utilizing the above equations results in the following table:  
                           TABLE No. 4                                       Max heated area =    56 (feet 2 )           Min heated area =    30 (feet 2 )           Line voltage =   120 (volts)           Max heater length =   225 (feet)           Heater ohms/k-ft =   142 (ohms per 1000 feet)                      
 
         [0051]    
       
         
               
             
               
               
               
               
               
               
               
               
               
               
             
               
               
               
               
               
               
               
               
               
               
             
           
               
                   
               
               
                   
               
               
                 WIRE LENGTHS (FEET) 
               
             
          
           
               
                   
                   
                   
                   
                   
                   
                   
                   
                   
                 W/ 
               
               
                 L0 
                 L1 
                 L3 
                 L4 
                 TOT 
                 OHMS 
                 WATTS 
                 AMPS 
                 AREA 
                 ft 
               
               
                   
               
             
          
           
               
                 120 
                 0 
                 0 
                 0 
                 120 
                 17.1 
                 329 
                 4.4 
                 30 
                 2.7 
               
               
                 120 
                 0 
                 0 
                 15 
                 135 
                 19.2 
                 335 
                 4.2 
                 34 
                 2.5 
               
               
                 120 
                 0 
                 30 
                 0 
                 150 
                 21.3 
                 337 
                 4.0 
                 38 
                 2.2 
               
               
                 120 
                 0 
                 30 
                 15 
                 165 
                 23.5 
                 614 
                 5.1 
                 41 
                 3.7 
               
               
                 120 
                 60 
                 0 
                 0 
                 180 
                 25.6 
                 563 
                 4.7 
                 45 
                 3.1 
               
               
                 120 
                 60 
                 0 
                 15 
                 195 
                 27.7 
                 519 
                 4.3 
                 49 
                 2.7 
               
               
                 120 
                 60 
                 30 
                 0 
                 210 
                 29.8 
                 482 
                 4.0 
                 53 
                 2.3 
               
               
                 120 
                 60 
                 30 
                 15 
                 225 
                 32.0 
                 450 
                 3.7 
                 56 
                 2.0 
               
               
                   
               
             
          
         
       
     
         [0052]     As can be seen in the foregoing table the first three installations, which utilized wire lengths of up to 150 feet, equivalent to 1.25 times the minimum wire length of 120 feet, utilize the first embodiment of power reduction circuit  42  to reduce the wattage per foot, which is needed due to the wire lengths. Had the first embodiment of power reduction circuit  42  not been utilized, with shunt  50  removed, the power in watts per foot of the first three installations would be respectively, 7.0, 5.6 and 4.5, which is above the desirable maximum of 4.0 watts per foot.  
         [0053]     The installation system of the present invention requires the installer to incorporate power reduction circuit  42  and then, based upon the selected number of resistive conductors, which are connected in series, shunt  50  is either installed or removed. Shunt  50  may be in the form of a wire that is cut or removed when called for pursuant to the installation method.  
         [0054]     An alternate method of controlling the flux of the resistive conductors is to keep the system current constant independent of the length, using an electronic regulator as shown in  FIG. 8 . Power reduction circuit  42  of  FIG. 8  includes a fuse  52 , a semi-conductor switch  54 , a control  56 , an adjustment  58  and a transformer  60 . As 120 volts is applied at V 1 , fuse  52  will protect the system if the current exceeds the rating of fuse  52 . Control  56  operates from the supplied voltage and transformer  60  senses the current flowing through the conductor, which is then measured by a control  56  relative to the adjusted value selected by adjustment  58 . The combination of sensed current and adjustment  58  allows control  56  to control semi-conductor switch  54 , also known as a TRIAC  54 . This advantageously keeps the current going into conductors  44  and  46  at a constant level.  
         [0055]     TRIAC  54  can be triggered in at least two different ways. Since both produce the same current flowing through conductors  44  and  46  the choice depends upon cost and power line quality. A first triggering method is a whole cycle switching method. TRIAC  54  is alternately triggered on and off so that the RMS value of the current remains essentially constant when averaged over an extended period of time such as ten seconds. One problem that may be encountered with this method is a tendency to cause light flicker in other circuits attached to the power source. This is particularly evident if fluorescent lamps are in use. A second method is to employ phase triggering. TRIAC  54  starts conducting at some point between the beginning of a half cycle to near its end, thereby providing a smooth control of the current. One potential problem in utilizing this method is the production of a large harmonic content that can result in radio frequency radiation and poor power factor.  
         [0056]     Additionally, either power reduction circuit  42  is also controlled by a thermostat, that is not shown, which may utilize temperature sensor  16  for the regulation of the temperature of the heated floor.  
         [0057]     While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.