Abstract:
Polyolefins capable of photodegradation are prepared by incorporating in the polyolefin an additive containing chlorine, bromine, or iodine and either a nitrogen or a sulfur group.

Description:
This is a division of our copending application Ser. No. 603,080, filed Aug. 8, 1975, now U.S. Pat. No. 3,968,096, which in turn is a division of our prior application, Ser. No. 543,706, filed Jan. 23, 1975, now U.S. Pat. No. 3,929,723. 
    
    
     DESCRIPTION OF THE INVENTION 
     The invention relates to and has among its objects the provision of novel plastic compositions capable of photodegradation. Further objects of the invention will be evident from the following description wherein parts and percentages are by weight unless otherwise specified. 
     Plastics have become an important part of the American way of life. Innumerable articles of manufacture are made of plastics. One of the main uses thereof is in the manufacture of containers for liquids and solids of all kinds, particularly foods. Another important use is the manufacture of plastic sheet materials such as films and foils. For example, plastic films are used in agriculture for covering the soil between plants, thereby to prevent the growth of weeds. 
     One problem with plastics is that they are not easily decomposed. Thus, for example, plastic food containers thrown by the roadside do not decompose but remain until collected, thereby polluting the environment. Similarly, plastic films used as soil coverings must be removed from the fields prior to initiating a new crop. 
     The invention described herein concerns a means for obviating the above problems in that it provides polyolefin platics which are capable of photodegradation. Containers fabricated from the plastics of the invention when exposed to sunlight will gradually decompose and eventually crumble away. Thus, such containers when thrown along the roadside will eventually become part of the soil. Films prepared from the plastics of the invention when used for agricultural purposes will gradually become friable by the action of sunlight so that they can be readily plowed into the soil. 
     The benefits of the invention are realized by incorporating into a polyolefin any of the compounds described below. 
     GROUP I 
     Cyanohalomethanes of the structure 
     
         C(CN).sub.R X.sub.q 
    
     wherein: 
     X is chlorine, bromine, or iodine 
     R IS 1, 2, OR 3 
     Q IS 4-R 
     Illustrative examples of compounds included in Group I are: 
     Trichloroacetonitrile 
     Tribromoacetonitrile 
     Triiodoacetonitrile 
     Dichloromalononitrile 
     Dibromomalononitrile 
     Diiodomalononitrile 
     Chlorotricyanomethane 
     Bromotricyanomethane 
     Iodotricyanomethane 
     Group II. 
     Nitrobenzenesulfenyl halides of the structure ##STR1## WHEREIN: 
     X is chlorine, bromine, or iodine 
     N IS 1 OR 2 
     Illustrative examples of compounds included in Group II are: 
     2,4-Dinitrobenzenesulfenyl chloride 
     2,4-Dinitrobenzenesulfenyl bromide 
     2,4-Dinitrobenzenesulfenyl iodide 
     Group III 
     Haloalkylsulfenyl halides of the structure 
     
         X-S-(CH.sub.b X.sub.a).sub.c -R 
    
     wherein: 
     X is chlorine, bromine, or iodine 
     R is hydrogen, chlorine, bromine, iodine, or an alkyl radical containing 1 to 6 carbon atoms 
     a is 1 or 2 
     b is 2-a 
     c is 1 or 2 
     Illustrative examples of compounds included in Group III are: 
     Trichloromethylsulfenyl chloride 
     Tribromomethylsulfenyl chloride 
     Triiodomethylsulfenyl chloride 
     Trichloromethylsulfenyl bromide 
     Trichloromethylsulfenyl iodide 
     Tribromomethylsulfenyl bromide 
     Tribromomethylsulfenyl iodide 
     Triiodomethylsulfenyl bromide 
     Triiodomethylsulfenyl iodide 
     1,1,2,2-Tetrachloroethylsulfenyl chloride 
     1,1,2,2-Tetrachloroethylsulfenyl bromide 
     1,1,2,2-Tetrachloroethylsulfenyl iodide 
     1,1,2,2-Tetrabromoethylsulfenyl chloride 
     1,1,2,2-Tetrabromoethylsulfenyl bromide 
     1,1,2,2-Tetrabromoethylsulfenyl iodide 
     1,1,2,2-Tetraiodoethylsulfenyl chloride 
     1,1,2,2-Tetraiodeothylsulfenyl bromide 
     1,1,2,2-Tetraiodoethylsulfenyl iodide 
     Group IV 
     Halobenzenesulfonly halides of the structure -- ##STR2## wherein: 
     X is chlorine, bromine, or iodine 
     p is an integer from 1 to 5 
     Illustrative examples of compounds included in Group IV are: 
     2-Chlorobenzenesulfonyl chloride 
     2-Chlorobenzenesulfonyl bromide 
     2-Chlorobenzenesulfonyl iodide 
     2,4,5-Trichlorobenzenesulfonyl chloride 
     2,4,5-Trichlorobenzenesulfonyl bromide 
     2,4,5-Trichlorobenzenesulfonyl iodide 
     Pentabromobenzenesulfonyl chloride 
     Pentabromobenzenesulfonyl bromide 
     Pentabromobenzenesulfonyl iodide 
     Group V 
     Haloalkylsulfonyl halides of the structure 
     
         X--SO.sub.2 --(CH.sub.b X.sub.a).sub.c --R 
    
     wherein: 
     X is chlorine, bromine, or iodine 
     R is hydrogen, chlorine, bromine, iodine, or an alkyl radical containing 1 to 6 carbon atoms 
     a is 1 or 2 
     b is 2-a 
     c is 1 or 2 
     Illustrative examples of compounds included in Group V are: 
     Trichloromethanesulfonyl chloride 
     Tribromomethanesulfonyl chloride 
     Triiodomethanesulfonyl chloride 
     Trichloromethanesulfonyl bromide 
     Trichloromethanesulfonyl iodide 
     Tribromomethanesulfonyl bromide 
     Tribromomethanesulfonyl iodide 
     Triiodomethanesulfonyl bromide 
     Triiodomethanesulfonyl iodide 
     1,1,2,2-Tetrachloroethanesulfonyl chloride 
     1,1,2,2-Tetrachloroethanesulfonyl bromide 
     1,1,2,2-Tetrachloroethanesulfonyl iodide 
     1,1,2,2-Tetrabromoethanesulfonyl chloride 
     1,1,2,2-Tetrabromoethanesulfonyl bromide 
     1,1,2,2-Tetrabromoethanesulfonyl iodide 
     1,1,2,2-Tetraiodoethanesulfonyl chloride 
     1,1,2,2-Tetraiodoethanesulfonyl bromide 
     1,1,2,2-Tetraiodoethanesulfonyl iodide 
     Group VI. 
     Haloalkyl disulfides of the structure 
     
         R--(CH.sub.b X.sub.a).sub.c --S--S--(CH.sub.b X.sub.a).sub.c --R 
    
     wherein: 
     X is chlorine, bromine, or iodine 
     a is 1 or 2 
     b is 2-a 
     c is 1 or 2 
     R is hydrogen, chlorine, bromine, iodine, or an alkyl radical containing 1 to 6 carbon atoms 
     Illustrative examples of compounds included in Group VI are: 
     Bis-(trichloromethyl) disulfide 
     Bis-(tribromomethyl) disulfide 
     Bis-(triiodomethyl) disulfide 
     Bis-(1,2,2,2-tetrachloroethyl) disulfide 
     Bis-(1,2,2,2-tetrabromoethyl) disulfide 
     Bis-(1,2,2,2-tetraiodoethyl) disulfide 
     Bis-(1,1,2,2-tetrachloroethyl) disulfide 
     Bis-(1,1,2,2-tetrabromoethyl) disulfide 
     Bis-(1,1,2,2-tetraiodoethyl) disulfide 
     Group VII. 
     Halonitroalkanes of the structure 
     
         O.sub.2 N--(CH.sub.b X.sub.a).sub.c --R 
    
     wherein: 
     X is chlorine, bromine, or iodine 
     R is hydrogen, chlorine, bromine, iodine, or an alkyl radical containing 1 to 6 carbon atoms 
     a is 1 or 2 
     b is 2-a 
     c is 1 or 2 
     Illustrative examples of compounds included in Group VII are: 
     Chloropicrin 
     Bromopicrin 
     Iodopicrin Perchloronitroethane 
     Perbromonitroethane 
     Periodonitroethane 
     Polyolefins containing any of the above compounds (or additives as they are often referred to herein) decompose readily when exposed to sunlight. The decomposition, however, is not instantaneous but is gradual, and the rate thereof depends on such factors as the type of polyolefin, the amount of the compound added, and the activity of the latter. The reaction which takes place can be described as a photodepolymerization in which the polymeric chains are reduced to lower molecular weight under the influence of sunlight. 
     The amount of additive to be incorporated with the polyolefin depends on the activity of the additive, and upon the desired rate of photodecomposition. In general, one may use about 0.1 to 10% of the additive, based upon the weight of polyolefin. For most purposes, about 1 to 5% of the additive is sufficient to obtain a reasonable and useful rate of photodegraduation. 
     The polyolefin to which the invention is applied includes, for example, high and low density polyethlene, polypropylene, polybutylene, polystyrene, mixtures of polyethylene and polypropylene, vinyl acetate/ethylene copolymers, and the like. The incorporation of the additive with the polyolefin may be carried out in any of the ways known in the art of compounding plastics. For example, intimate mixing of the polyolefin and additive may be effected by melting and mixing the polyolefin with the additive by any suitable means such as a mixer of the Banbury or Werner type or in a screw extruder. The compositions of polyolefin and additive can be formed into any desired articles such as films, tubular sheets, foils, bags, bottles, or other containers by application of well-known molding and fabricating techniques. 
     It is within the compass of the invention to use known photosensitizing compounds such as dibenzoyl peroxide, azo-bisisobutyronitrile, and the like in conjunction with the additives of the invention. In some instances such photosensitizers increase the activity of the additives of the invention. Thus, polyolefins containing an additive in accordance with the invention and a photosensitizer will exhibit an enhanced rate of photodegradation. 
    
    
     EXAMPLES 
     The invention is further demonstrated by the following illustrative examples. 
     EXAMPLE 1 
     Photodegradable Polypropylene Films 
     A. To 0.6 gram of powdered polypropylene resin was added a solution of 0.006 gram of additive in 0.6 ml. of acetone. The mixture was stirred to evenly distribute the additive solution over the particles of polypropylene. The mixture was spread as a thin layer on a Mylar sheet supported by a ferrotype chrome plate. After allowing the acetone to evaporate, the said layer was covered with another Mylar sheet and chrome plate. This assembly was heated for 30 sec. at 350° F. and then pressed at 370 psi. for 30 sec. The assembly was then transferred to an unheated press and pressed at 4000 psi. while cooling. A film of polypropylene and 1% additive having a thickness of 0.003 to 0.004 inch was thus obtained. 
     A similar procedure was employed for the preparation of polypropylene films containing other additives. In cases wherein the melting point of the additive was above 350° F., the temperature of the press was maintained at about 10° F. above this melting point and within the range of 350°-412° F. A piece, 3/4 × 13/8 , was cut from each film and its infrared spectrum was taken. 
     B. Test procedure: The films prepared as above described were placed in a stainless steel rack exposed to sunlight. This rack was mounted on a building located at Albany, Cal., and was positioned facing south and at an angle of 45° to the horizontal. The films were thus exposed continuously for a period of approximately 1 month, that is, from Sept. 14 to Oct. 11 of one calendar year. After this exposure, an infrared spectrum of the sample was again determined. The extent of photooxidation was taken as a measure of the photodegradability of the irradiated material. Photooxidation was determined by measuring the increase in the carbonyl absorption band of the exposed sample over that of an irradiated sample containing no additive. 
     C. Specific additives used: The sequence described above in parts A and B was performed with the following additives, each in the amount of from 3 to 5%, based on the weight of polypropylene: 
     
         __________________________________________________________________________a. Dibromomalononitrile Br.sub.2 C(CN).sub.2b. Trichloromethanesulfonyl chloride                   ClSO.sub.2CCl.sub.3c. 2,4,5-Trichlorobenzenesulfonyl chlorided. Chloropiorin         O.sub.2 NCCl.sub.3e. 1,1,2,2-Tetrachloroethylsulfenyl chloridef. Bis-(1,2,2,2-tetrachloroethyl) disulfide                   Cl.sub.3 CCH(Cl)SSCH(Cl)CCl.sub.3__________________________________________________________________________ 
    
     The results are summarized below. 
     
                                           Table 2__________________________________________________________________________Polypropylene and Additive                              Increase in                                      Additive                      Amount of                              carbonyl, ab-                                      effectivenessRun  Additive              additive, %                              sorbance units                                      ratio*__________________________________________________________________________a.   Dibromomalononitrile  3       0.234   31.2b.   Trichloromethanesulfonyl chloride                      3       0.044   5.9c.   2,4,5-Trichlorobenzenesulfonyl chloride                      5       0.158   21.1d.   Chloropicrin          5       0.023   3.1e.   1,1,2,2-Tetrachloroethylsulfenyl chloride                      5       0.175   23.3f.   Bis-(1,2,2,2-Tetrachloroethyl) disulfide                      5       0.031   4.1Control  10  None used               0.008   1.0__________________________________________________________________________ *Additive effectiveness ratio is equal to the increase in carbonyl for a particular additive divided by the increase in carbonyl obtained without additive (control). Thus, for example, polypropylene containing dibromomalononitrile is oxidized photochemically 0.234/0.008 0r 31.2 time more than polypropylene without an additive. 
    
     EXAMPLE 2 
     Photodegradable Polyethylene Films 
     Polyethylene films containing 2 to 5% of additive were prepared by the same procedure described in Example 1. Photodegradability of the resulting films was determined as described in Example 1. 
     The following additives were used: 
     Runs a to f: Some additives as Example 1 
     
         ______________________________________g. Trichloromethylsulfenyl chloride                 ClSCCl.sub.3h. 2,4-Dinitrobenzenesulfenyl chloride                  ##STR5##______________________________________ 
    
     The results are summarized below. 
     
                                           Table 2__________________________________________________________________________Polyethylene and Additive                              Increase in                                      Additive                      Amount of                              carbonyl, ab-                                      effectivenessRun  Additive              additive, %                              sorbance units                                      ratio__________________________________________________________________________a.   Dibromomalononitrile  5       0.056   4.3b.   Trichloromethanesulfonyl chloride                      5       0.021   1.6c.   2,4,5-Trichlorobenzenesulfonyl chloride                      5       0.052   4.0d.   Chloropicrin          5       0.037   2.8e.   1,1,2,2-Tetrachloroethylsulfenyl chloride                      5       0.071   5.5f.   Bis-(1,2,2,2-tetrachloroethyl) disulfide                      5       0.067   5.2g.   Trichloromethylsulfenyl chloride                      2       0.021   1.6h.   2,4-Dinitrobenzenesulfenyl chloride                      5       0.020   1.5Control    None used                 0.013   1.0__________________________________________________________________________ 
    
     EXAMPLE 3 
     Photodegradable Polystyrene Films 
     A. Commercial polystyrene powder was first purified as follows: The powder (90 g.) was placed in a 2-liter Erlenmeyer flask togeher with 510 ml. of chloroform and the mixture was shaken until dissolved. The solution was poured slowly with vigorous stirring into a 1-gallon Waring Blendor containing 2 liters of methanol. The finely precipitated powder was filtered, washed with methanol, air-dried, and finally dried in a vacuum oven at 52° C. and 30 p.s.i. This procedure was repeated for a total of three times and a polystyrene containing no styrene odor was obtained. 
     B. Incorporation of additive: A wide-mouth jar was charged with 3 g. of the purified polystyrene powder, 0.15 g. of additive, and 17 ml. of chloroform, then shaken on a wrist-action shaker until solution was obtained. The solution was allowed to stand for a few minutes to remove entrapped air bubbles. Afterward, the solution was spread on a 4 × 8 inch glass plate with a film-casting knife with a setting of 0.038 inch. The plate was suspended above chloroform in a covered tray to retard evaporation of the solvent. After the plate had dried overnight, it was placed in a tray containing distilled water, which floated the film away from the glass. This film of polystyrene plus the incorporated additive was about 0.004 to 0.005 inch thick. A piece, 3/4 × 13/8 was cut from the film and its infrared spectrum was taken. 
     C. Test procedure: The said piece of film was then irradiated for 66 hours by maintaining it on a revolving table 9 in. in diameter with the film sample 6 in. from a 275-watt RS sunlamp. After irradiation, an infrared spectrum of the sample was again determined. The extent of photooxidation was taken as a measure of the photodegradability of the irradiated material. Photooxidation was determined by measuring the increase in the carbonyl absorption band of the irradiated sample over that of an irradiated sample containing no additive. 
     D. Specific additives used: The sequence described above in parts A, B, and C was perfomed with all of the additives mentioned in Example 2. 
     The results are tabulated below: 
     
                                           Table 3__________________________________________________________________________Polystyrene and Additive                              Increase in                                      Additive                      Amount of                              carbonyl, ab-                                      effectivenessRun  Additive              additive, %                              sorbance units                                      ratio__________________________________________________________________________a.   Dibromomalononitrile  5       0.334   3.0b.   Trichloromethanesulfonyl chloride                      5       1.012   9.0c.   2,4,5-Trichlorobenzenesulfonyl chloride                      5       0.735   6.6d.   Chloropicrin          5       0.137   1.2e.   1,1,2,2-Tetrachloroethylsulfenyl chloride                      5       0.414   3.7f.   Bis-(1,2,2,2-tetrachloroethyl) disulfide                      5       0.510   4.6g.   Trichloromethylsulfenyl chloride                      3       0.422   3.8h.   2,4-Dinitrobenzenesulfenyl chloride                      5       0.227   2.0ControlNone used                     0.112   1.0__________________________________________________________________________