Abstract:
A method, system and an apparatus for liquid sheeting is disclosed. In one embodiment, an apparatus includes a channel to contain a flow of liquid and a coupling to a liquid source. The channel may include one or more channel ends that may be coupled to the liquid source. The apparatus may also comprise a liquid sheeting component having a length extending along a longitudinal axis of the channel, the liquid sheeting component comprising an outlet extending through a bottom of the channel and a first sheeting element extending from inside the channel through the bottom of the channel, wherein the first sheeting element and the outlet are adjacent and extend the length of the liquid sheeting component and the liquid sheeting component divides the channel longitudinally into at least two side-by-side sub-channels such that a bottom portion of the channel is divided and a top portion of the channel is undivided. The apparatus may also comprise a second sheeting element extending from inside the channel through the bottom of the channel for the length of the liquid sheeting component.

Description:
CLAIM OF PRIORITY 
       [0001]    This application is a continuation-in-part of U.S. patent application Ser. No. 12/761,410 filed on Apr. 16, 2010 titled “A LIQUID SHEETING DEVICE”. 
     
    
     FIELD OF TECHNOLOGY 
       [0002]    This disclosure relates generally to a technical field of mechanical devices and, in one embodiment, to a method, system and apparatus of a liquid sheeting device. 
       BACKGROUND 
       [0003]    A liquid dispensing apparatus for decorative or industrial purposes may be designed for dispensing liquid in a uniform sheet. Such a liquid dispensing apparatus may be used for a variety of applications because the apparatus can be sized to produce many sizes of liquid sheeting. In addition, the liquid dispensing apparatus may be inexpensive as it may be constructed from common elements and in few manufacturing steps. 
       SUMMARY 
       [0004]    A method, system and apparatus of a liquid sheeting device is disclosed. In one embodiment, an apparatus includes a channel to allow a flow of liquid (e.g., water), wherein the channel is coupled to a liquid source. The channel may have one or more ends, and one or more of the ends of the channel may be coupled to a liquid source. The apparatus may include a liquid sheeting component extending along the longitudinal axis of the channel, from inside the channel down through the bottom of the channel. The liquid sheeting component may comprise one or more sheeting elements structurally coupled to the channel. The liquid sheeting component may divide the channel into two or more side-by-side sub-channels along a longitudinal axis of the channel. The liquid sheeting component may divide the channel into a right and left channels. The liquid sheeting component may divide a bottom portion of the channel but may leave a top portion of the channel undivided. The liquid sheeting component may further comprise an outlet extending along the longitudinal axis of the channel to allow the liquid in the channel to fall through the outlet in a sheet. The apparatus may further include one or more caps coupled to one or more ends of the channel. One or more caps may include a liquid inlet. The channel may be, but is not limited to, any of a pipe, a conduit, and a duct. 
         [0005]    In another embodiment, a system may include a liquid sheeting apparatus that may include a channel and a liquid sheeting component coupled to the channel to generate a sheet of liquid. In addition, the system may also include a liquid source. The system may also include a pumping device to supply a continuous flow of liquid to the liquid sheeting apparatus through a connection. The connection may be a pipe or tube. 
         [0006]    In yet another embodiment, a method of manufacturing an apparatus may include forming a longitudinal opening along the bottom of a channel. The method may include forming a liquid sheeting component of length and width substantially equal to the opening of the channel, with an outlet gap running through the center of the liquid sheeting component. The liquid sheeting component may be made of one or more sheeting elements or may be one formed piece. In some embodiments the sheeting elements are sheets of plastic. The sheeting elements may be a plastic, metal or any suitable material. The method may also include coupling and securing the liquid sheeting component to the channel such that a part of the liquid sheeting component is inserted through the opening of the channel such that a part of the liquid sheeting component is above the inside surface of the channel and a remaining part of the liquid sheeting component is below the channel. 
         [0007]    The method and apparatus may further include coupling an inlet cap to a first end of the channel and coupling a covering cap to the second end of the channel. In some embodiments, the inlet cap may comprise an inlet offset to one side of the center of the inlet cap to enable a flow of liquid into the channel. 
         [0008]    The method may include selecting one or more pieces of sheeting material to form the sheeting element(s) of the liquid sheeting component. In some embodiments, the liquid sheeting component may have one sheeting element situated adjacent to the outlet wherein the length of the sheeting element and the length of the outlet are along the longitudinal axis of the channel. In some embodiments, the liquid sheeting component may have two sheeting elements situated on either side of the outlet with two thin side-members keeping the two pieces of sheeting material from touching. In some embodiments, a distance between the two pieces is the outlet gap. In this and other embodiments, the inside of the liquid sheeting component may be a narrow rectangular tube with the two sheeting elements forming the longitudinal sides of the rectangular tube and the two thin side-members forming the short sides of the rectangular tube. In some embodiments, one sheeting element may have a greater width than the other sheeting element. In some embodiments, the wider sheeting element may extend vertically above the narrower sheeting element a distance greater than or equal to the width of the outlet gap. In some embodiments, the liquid sheeting component may be secured to a horizontal channel such that the tubular portion of the liquid sheeting component runs generally vertically allowing liquid in the channel to flow into the top of the liquid sheeting component and out the bottom of the liquid sheeting component. 
         [0009]    The method may include manufacturing the inlet cap such the inlet is horizontally offset from a virtual centerline of the channel. In some embodiments, the offset may be such that the entire inlet is confined to one side of a virtual centerline of the channel. In some embodiments, the inlet may be offset towards the side of the liquid sheeting component having the longer sheeting element. The method and system may also include providing a route for liquid flow from a liquid source to the channel using a tube inserted through the inlet cap. The channel described herein may be any of, but not limited to a pipe, a conduit, and a duct. 
         [0010]    Other embodiments will be apparent from the following description and the appended claims. 
     
    
     
       BRIEF DESCRIPTION OF THE VIEWS OF DRAWINGS 
         [0011]    Example embodiments are illustrated by way of example and not limitation in the figures of accompanying drawings, in which like references indicate similar elements and in which: 
           [0012]      FIG. 1  is a cross section view of a liquid sheeting apparatus, according to one or more embodiments. 
           [0013]      FIG. 2  is a top view of an assembly tool that may be used to mount the liquid sheeting apparatus, according to one or more embodiments. 
           [0014]      FIG. 3  is a cross sectional view of a liquid sheeting apparatus, according to an alternate embodiment. 
           [0015]      FIG. 4  is an angled view of the liquid sheeting apparatus, according to one or more embodiments. 
           [0016]      FIG. 5  is a cross sectional view of the liquid sheeting apparatus illustrating a constructed structure, according to an example embodiment. 
           [0017]      FIG. 6  is a schematic view of an inlet cap illustrating a positional alignment of an oblong hole inlet with respect to a centre line of the inlet cap, and an insertion of a pipe into the positioned oblong hole, according to an example embodiment. 
           [0018]      FIG. 7  is a back view of the liquid sheeting apparatus, according to one or more embodiments. 
           [0019]      FIG. 8  is a front view of liquid sheeting apparatus, illustrating the assembly of the channel with end caps, according to an example embodiment. 
           [0020]      FIG. 9  is a system view illustrating the liquid sheeting apparatus coupling with a liquid source, according to an example embodiment. 
           [0021]      FIG. 10  is a cross section view of the liquid sheeting apparatus illustrating a flow of liquid in the liquid sheeting apparatus, according to an example embodiment. 
           [0022]      FIG. 11  is a front view of the channel, according to an example embodiment. 
           [0023]      FIG. 12  is an angled view of the individual separator pieces, according to an example embodiment. 
           [0024]      FIG. 13  is a side view and front view of the assembled separator and a front view of the tapered end separator according to an example embodiment. 
       
    
    
       [0025]    Other features of the present embodiments will be apparent from accompanying Drawings and from the Detailed Description that follows. 
       DETAILED DESCRIPTION 
       [0026]    An apparatus, method, and system for liquid sheeting is disclosed. In the following description, for the purpose of explanation, numerous specific details of some embodiments are set forth in order to provide a thorough understanding of the various embodiments. Liquid sheeting is used for industrial, commercial, and decorative purposes in industrial, commercial, and residential areas. Liquid sheeting is provided by regulating a flow of liquid to obtain an effectively uniform sheet of liquid. 
         [0027]      FIG. 1  is a cross section view of a liquid sheeting apparatus  150 , according to one or more embodiments. The liquid sheeting apparatus  150  is used to obtain a uniform sheet of liquid. The liquid sheeting apparatus  150  includes a channel, a liquid sheeting component (e.g., a separator  102  as described herein) and caps covering the ends of the channel. In one or more embodiments, the channel may be used for directing a flow of liquid. The channel may be a concrete cylindrical shaped pipe, a square shaped metal pipe, or another channel capable of containing liquid according to the requirements of applications. In an example embodiment, a Poly Vinyl Chloride (P.V.C) pipe  100  may be used as a channel to direct the flow of liquid. The separator  102  may be a component used to direct a flow of liquid from the channel to an outlet. The separator  102  may separate or divide the channel into right-and-left sub-channels or one or more side-by-side sub-channels along the longitudinal axis of the channel. The side-by-side sub-channels may have a vertical side or may have a non-vertical side. The separator  102  may separate or divide a bottom portion of the channel but may leave a top portion of the channel undivided. The separator  102  may comprise the outlet  104  of the liquid sheeting apparatus  150 . In one or more embodiments, the dimensions of the separator  102  and the size of the lip  109  of the separator  102  can modified to meet the requirements of the application. The pipe  100  may be cut along its length to create a slot or opening for the separator  102 . In one or more embodiments, the separator  102  may be comprised of one or more liquid sheeting elements  111 ,  112  made up of any material including, but not limited to, metal and plastic. The pipe  100  length may be cut according to the dimensions of the separator  102  such that the separator  102  may fit in the pipe  100 . In alternate embodiments, a metal sheet  304  may be used to design the liquid sheeting apparatus. The metal sheet may be bent and designed as the liquid sheeting apparatus to generate a thin sheet of liquid. Caps for the liquid sheeting apparatus may be designed as required by the application.  FIG. 3  illustrates a cross section view of the liquid sheeting apparatus constructed using a metal sheet, according to an alternate embodiment. In other embodiments, plastic may be used for designing the liquid sheeting apparatus as illustrated in  FIG. 3 . In some embodiments the channel and separator may be manufactured as one piece rather than assembled from separate components. In some embodiments one or more caps may be manufactured as part of the channel rather than assembled from separate components. 
         [0028]    In an example embodiment, a round P.V.C. pipe  100  with dimensions of 21 inches in length, an outer diameter of 2.375 inches, and an inner diameter of 2 inches is used as the channel. The P.V.C. pipe is used as a channel in the example embodiment because of light weight, low cost, portability, and ease of use. An 18 inch line may be drawn along the length of the pipe leaving 1.5 inches on both the ends of the pipe. A slot  1108  measuring 18 inch in length and 0.25 inch to 0.281 inch wide may be cut over the drawn line along the length of the pipe using a router and a 0.25 inch straight bit tool (as illustrated in  FIG. 11 ). 
         [0029]    The separator  102  (e.g., a liquid sheeting component), as illustrated in the example embodiment, may be of plastic material. A plastic sheet of thickness 0.083 to 0.09375 may be used and four pieces of the example dimensions may be cut namely, the first piece  1202  measuring 2.75 inch×18 inch, the second piece  1204  measuring 3 inch×18 inch, and the third piece  1206  and the fourth piece  1208  measuring 2.75 inch×0.125 inch may be cut (as illustrated in  FIG. 12 ). These four cut pieces may be coupled together by adhesion or other means. The third piece  1206  measuring 2.75 inch×0.125 inch may be secured flush with three edges of the first piece along a 2.75 inch sides of the first piece  1202  using a quick bond glue or other suitable means. The forth pieces  1208  may be similarly secured flush with three edges of the first piece along the other 2.75 inch side of the first piece  1202 , and on the same surface of the first piece. The second piece  1204  measuring 3 inch×18 inch may then be coupled to the third piece  1206  and forth piece  1208  leaving a 0.25 inch×18 inch lip  1302  extending on one side and flush with the other pieces elsewhere. In some embodiments the size of the lip may be related to the time it may take for the apparatus to purge itself of air before producing a smooth sheet. In this example, the coupled separator component  1304  may have an outlet gap  1306  of 0.083 to 0.09375 inch between the first and second pieces, and a total thickness of 0.25 to 0.281 inch. (As illustrated in  FIG. 13 ). The separator  1304  may be designed with other dimensions, in any preferred way based on a design required.  FIG. 13  illustrates an example of a flat end separator and a tapered end separator  1350 . 
         [0030]      FIG. 2  is a top view of an assembly tool of the liquid sheeting apparatus, according to some embodiments. In some embodiments, the assembly tool may be used to align the separator  102  component into the slot created in the pipe  100 . The assembly tool  201  may be of any material and dimensions, according to the requirements of the applications. In the example embodiment, an assembly tool measuring 17.5 inch×4 inch may be cut from 0.083 to 0.09375 plastic sheet. The assembly tool  201  may be inserted in the separator  102  assembly as shown in  FIG. 2 . The assembly tool may be positioned and temporarily secured inside the separator such that 0.125 inch to 0.25 inch of the assembly tool extends beyond the lip of the separator  102 . 
         [0031]    In the example, the separator  102  component along with the assembly tool may be placed in the slot that was created in the P.V.C. pipe  100 . In the example embodiment, the separator and assembly tool may be placed in the 0.25 to 0.281 inch gap of the 2 inch P.V.C. pipe  100  such that the assembly tool bottoms out on the inside of the P.V.C. pipe  100  ensuring the lip gap  502  between the inside of the P.V.C. pipe  100  and the separator  102  lip may be 0.125 inch to 0.25 inch. The lip gap may be the shortest distance between the top of the separator and the inside of the pipe. In the example embodiment, epoxy resin  400  may be applied on the coupling areas of the P.V.C. pipe  100  where the separator  102  and the P.V.C. pipe  100  are aligned. In some embodiments, the epoxy resin may be applied at coupling areas internal to the pipe  100  and external to the pipe (e.g., as illustrated in  FIG. 4 ). 
         [0032]    In the example, epoxy resin  400  may be used because of its high strength, dimensional stability corrosion resistance, and liquid proofing. In the example, the separator  102  may be coupled to the inside of the P.V.C. pipe  100  by applying the epoxy resin  400  into the P.V.C. pipe  100 . The epoxy resin  400  may be left to dry. When the epoxy resin  400  dries the example separator  102  may have a liquid-tight bond with the P.V.C. pipe  100 . The example assembly tool may be removed once the liquid-tight bond is achieved between the separator  102  and the P.V.C. pipe  100  (As illustrated in  FIG. 4  and  FIG. 5 ). 
         [0033]    In some embodiments liquid may be provided through an inlet cap  602  (e.g., illustrated in  FIG. 6 ). According to the example embodiment, the inlet cap  602  may be coupled to either end of the pipe  100 . In other embodiments the liquid may be provided through an inlet in the side of the pipe rather than, or in addition to, an end of the pipe. 
         [0034]      FIG. 6  is a schematic view of an inlet cap of some embodiments, illustrating a positional alignment of an oblong hole  604  with respect to a centre line of the cap, and an insertion of a tube  612  into the positioned oblong hole, according to an example embodiment. In the example embodiment, the inlet cap  602  is a P.V.C. pipe cap designed for use with P.V.C. pipe with an outside diameter of 2.375 inches. In some embodiments, an oblong hole  604  may be created in one half of the cap, offset from a vertical center line  606  of the cap. The dimensions of the oblong hole  604 , according to the example embodiment, may be 1.5 inch long×1 inch wide. In alternate embodiments, any kind of opening may be formed, not limited to an oblong hole. 
         [0035]    According to the example embodiment, a P.V.C. tube  612  measuring 4 inch in length having an outer diameter 1.25 inch and with an inner diameter of 1 inch is cut. In the example, the tube  612  may be deformed and inserted into the oblong hole  604  cut in the inlet cap  602  and positioned such that 1.5 inch of the tube may extend out from the closed end  610  of the inlet cap  602 . The cap and the P.V.C. tube may be coupled using epoxy resin to obtain a liquid tight seal. In some embodiments a piece of liquid proof foam  804  may be inserted into the inlet cap  602  and the end cap  704  such that the foam may compress against the separator inside the P.V.C. pipe when the end cap  704  and the inlet cap  602  (as illustrated in  FIG. 8 ) are coupled to the P.V.C. pipe  100 . In some embodiments, the foam  804  provides a snug fit between the inside of the P.V.C. pipe  100 , the inlet tube  802 , the separator  102 , and the inlet cap  702 . In some embodiments the foam provides a liquid-tight fit between the pipe, tube, inlet cap, and separator when sealed.  FIG. 7  is a back view of the liquid sheeting apparatus, according to one or more embodiments. In the example, the inlet cap may be installed such that the inlet tube is on the side of the separator  102  having the lip (as illustrated in  FIG. 10 ). Introducing liquid into both ends of the liquid sheeting apparatus, and through the sides of the channel, may enable the apparatus to have extended lengths or mixing capabilities. In some embodiments, a blank 2 inch end cap may be installed on the end of the pipe not having an inlet. A rubber mallet may be used to tap the caps to obtain a snug liquid-tight fit. 
         [0036]      FIG. 10  is a cross section view of an example liquid sheeting apparatus illustrating an example flow of liquid. In the example embodiment, liquid enters through the inlet cap of the apparatus (perpendicular to the  FIG. 10  cross-section plane) into the inlet chamber  110  side of the separator  102 . In the example, the inlet flow  1002  circulates into chamber  106  and from there into the outlet gap  108  of the separator  102  which produces the outlet flow  1004  of the liquid in the form of a uniform sheet at the outlet  104 . In this example embodiment, the inlet chamber  110  and chamber  106  are sub-channels of the pipe  100 . 
         [0037]    In alternate embodiments, the liquid sheeting apparatus can be constructed using metals or plastic and the material may be bent to obtain the apparatus elements. Parts may be welded or soldered according to the requirements of the applications. The liquid sheeting apparatus may be configured to be large or small. In some embodiments, the outlet gap  108  and the lip gap  502  of the separator  102  may be configured as per the application requirements. In some embodiments, a filter may be used to trap debris at the inlet cap or near a pump. In some embodiments, the plumbing and the inlet inner diameter may be half the inner diameter of the pipe  100 . Decorative elements or additional functional elements (e.g. mounting elements) may be added to the apparatus. 
         [0038]    In the example embodiment, for a 2 inch inner diameter and 18 inch width liquid sheeting apparatus configuration, a 600 GPH submersible small pond pump with a 0.75 inch to 1 inch inner diameter may be used to produce the required pressure and volume to produce a 24 inch long liquid sheet that may be 17.75 inch wide at the top of the sheet tapering to about 16 inch wide at the bottom of the sheet. In some embodiments, the length of the liquid sheet may be adjusted by varying the pressure and volume of the liquid applied to the liquid sheeting apparatus  150 . In the example, plumbing may be used to connect the liquid sheeting apparatus  150  to the pump  902 . In the example, a connector  904  measuring 40 inch in length with 1 inch inner diameter may be used to connect the sheeting apparatus  900  with the pump  902 . (As illustrated in  FIG. 9 ). 
         [0039]    Although the present embodiments have been described with reference to specific example embodiments, it will be evident that various modifications and changes may be made to these embodiments without departing from the broader spirit and scope of the various embodiments. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.