Abstract:
A wireless damper control and test system comprising a wireless controller for communicating with a wireless interface using an identifier whereby actuation timing of a damper actuator is transmitted by signal, the wireless interface connected to a damper to be controlled or tested using the transmitted signal, the wireless controller transmits the signals to the wireless interface for operational verification of the damper and damper actuator, and the wireless interface detects a damper state by contacts mounted on the damper and communicates the damper state to the wireless controller.

Description:
FIELD OF THE INVENTION 
     The invention relates to a wireless damper testing and control system, and more particularly, to a wireless damper testing and control system comprising a portable controller for communicating with a wireless interface using a predetermined protocol for controlling, detecting and transmitting a device state. 
     BACKGROUND OF THE INVENTION 
     Dampers and louvers are critical to the operational performance of HVAC systems in buildings. Such devices maintain building pressurization, prevent the spread of fire or smoke, and prevent water penetration during a tropical storm or hurricane. 
     Devices installed in critical locations often require operational certification prior to building occupancy. The International Building Code (IBC), along with the International Fire Code (IFC) and National Fire Protection Agency (NFPA) typically require initial inspection and ongoing inspections on a specified schedule after building occupancy. The existing method of testing requires manual operation at the physical product location which may be inaccessible or difficult to access after the building is complete. Such applications often require hard wiring a test switch to every product, or wiring to a control network wired to a central control system. Fire, smoke and combination fire/smoke dampers are used to protect life and limit property loss during a life safety event. A fire/smoke damper is used with a building air handling system as a prevention device for the spread of fire and smoke. Fire/smoke dampers may be designed to meet or exceed Underwriters Laboratories UL555, UL555C, UL555S, National Fire Protection Association, and California State Fire Marshal requirements in walls, ceilings, and floors. In general, these codes and standards require dampers that are able to stop the passage of flames for a period of 1½ or 3 hours and the leakage of smoke for up to 177° C. (350° F.) in smoke-laden air. 
     Life safety dampers differ from common commercial control dampers in their overall design and materials of construction, mainly through use of high temperature seals. Life safety dampers are also subject to additional testing not required of non-life safety dampers. Non-life safety dampers are tested by temperature feedback or pressure conditions within the overall system (i.e., if the air within a room is not reaching a temperature set point and the doors do not close, the HVAC system, including dampers, must be checked). On the other hand, life safety dampers must be physically inspected for positional certainty. 
     Representative of the prior art is U.S. Pat. No. 7,241,218 which discloses a fire/smoke damper control system is provided for use in monitoring and controlling operation of one or more fire/smoke dampers in a building. The system includes a local damper controller associated with each fire/smoke damper for controlling the opening and closing of each fire/smoke damper, a remote router for controlling the operation of one or more local damper controllers, and circuit communication between the remote router and each local damper controller. The control system allows for localized power supply for damper actuation, eliminating the pulling of wire from each damper back to a central power panel. 
     What is needed is a wireless damper testing and control system comprising a portable controller for communicating with a wireless controller using a predetermined protocol for controlling, detecting and transmitting a device state. The present invention meets this need. 
     SUMMARY OF THE INVENTION 
     The primary aspect of the invention is to provide a wireless damper testing and control system comprising a portable controller for communicating with a wireless interface using a predetermined protocol for controlling, detecting and transmitting a device state. 
     Other aspects of the invention will be pointed out or made obvious by the following description of the invention and the accompanying drawings. 
     The invention comprises a wireless damper control and test system comprising a wireless controller for communicating with a wireless interface using an identifier whereby actuation timing of a damper actuator is transmitted by signal, the wireless interface connected to a damper to be controlled or tested using the transmitted signal, the wireless controller transmits the signals to the wireless interface for operational verification of the damper and damper actuator, and the wireless interface detects a damper state by contacts mounted on the damper and communicates the damper state to the wireless controller. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       The accompanying drawings, which are incorporated in and form a part of the specification, illustrate preferred embodiments of the present invention, and together with a description, serve to explain the principles of the invention. 
         FIG. 1  is a perspective view of the device installed in a damper sleeve. 
         FIG. 2  is a perspective view of the device installed on a duct. 
         FIG. 3  is a schematic detail of the wireless damper interface. 
         FIG. 4  is a front view of the remote wireless device. 
         FIG. 5  is a flow chart showing system operation. 
         FIG. 6  is an electrical schematic for the damper system. 
     
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
     The inventive system is a standalone wireless system with direct two way communication or indirect mesh communication to satisfy the requirement of manually controlling or testing the functionality of critical application products. In use, personnel responsible for inspection will walk through a building with the wireless remote controller. The handheld controller automatically locates devices within RF range when utilized for direct communication and provides a selectable list to a user on a liquid crystal display. When indirect communication is utilized, the handheld controller provides a selectable list to a user on a liquid crystal display of all devices communicating by mesh network indirectly. 
     The inventive device can be programmed to sort devices by any desired category including by building name or floor(s) for example. When manual verification testing is complete the tool provides a test report by USB with time stamp and “PASS” or “FAIL” message for each interrogated device. 
     A wireless damper interface is located next to the critical application device and is wired to the actuator&#39;s electrical circuit. The wireless damper interface includes a wireless transceiver for communication, switch contacts to indicate blade position, smoke alarm contact, and a relay to position the connected actuator. 
     The remote handheld controller sends test request information to individual devices with the preprogrammed actuator timing. After receiving the test information the wireless interface cycles the device being tested to verify operation by reading the blade indication switch contacts. The wireless interface then responds with information to the remote handheld controller with the “PASS” or “FAIL” message with error code information. A “FAIL” message is displayed on the LCD display. 
       FIG. 1  is a perspective view of the device installed in a damper sleeve. Interface  100  is mounted to a duct (D) or other suitable mounting surface (S). Interface  100  is connected to junction box  200  which contains the switch contacts and power terminations. Junction box  200  is connected to a damper actuator  300 . Junction box  200  may be a pass through for power and switch field connections when the applicable code requires a separate box for such terminations, or it may include internal switch components and/or thermal links. When damper actuator  300  is equipped with internal switches, junction box  200  is not required. When junction box  200  is not required, power and switch wiring may terminate directly to the wireless damper interface ( 100 ) enclosure. 
       FIG. 2  is a perspective view of the device installed on a duct. The switch package contains contact switches that send a signal when the damper is in the open or closed position. Switches may also be included in the damper actuator. Such switches are well known in the art. 
     An access door AC may be provided in the duct for accessing the interior of the duct as well as the damper vanes. 
       FIG. 3  is a schematic detail of the wireless damper interface. Interface  100  comprises antenna  101  for receiving RF signals from the portable controller. Actuator power  102  is connected to actuator  300 . Switch leads  103  are connected to the damper switch package  400  or to the switches included in the actuator  300 . Building power  104  is connected to the interface  100 . 
       FIG. 4  is a front view of the wireless portable controller. Each interface  100  is encoded with a unique address that identifies that particular damper. While surveying a building, the portable controller  500  “pings” each interface  100 . A list of dampers that reply identified by tag and location are displayed on the portable controller LCD visual screen or display  502 . Each damper can then be tested using the portable controller  500 . Further, new dampers can be added to the roster of active dampers. 
     All test data is stored in the portable controller for upload to a computer or tablet. 
     Controller  500  comprises a case  501  and LCD display  502 . A keyboard  503  is provided by which a user operates the system. The keys comprise navigation arrows  504 , an enter key  505 , a return key  506  and a home key  507 . Key  508  is for on/off. 
     The controller is capable of automatic synchronized communication. The system frequency is selected as may be appropriate for the system or installation or both, including but not limited to 2.4 GHz, 915 MHz, 902 MHz, 868.3 MHz or 315 MHz. The operating range of the system is approximately 90 feet with direct communication. When the controller incorporates indirect communication data is transmitted longer distances by “hopping” information between controllers until the information reaches the desired controller selected by the portable controller. For example, the mesh network technology may be based on 802.15.4-2011-IEEE Standard for Local and metropolitan area networks-Part 15.4: Low-Rate Wireless Personal Area Networks (LR-WPANs). 
     Battery life is typically 21 hours of continuous operation with display LCD backlight. The system includes an automatic switchover between battery and USB. It further includes a USB connection to a PC for communication including generation of a spreadsheet test report. 
       FIG. 5  is a flow chart showing system operation. When the portable controller is turned on  10 , the introductory text  11  will display for approximately 5 seconds. The next screen  12  offers a menu of options for the user including “Test Damper”, “Report to PC”, “Download Table”, “Other Apps”. Selecting “Test Damper” displays the Scan Dampers screen  13 . Selecting “Report to PC” displays the “Uploading” screen  14 , which displays report to PC finished  17 . Selecting the “Download Table” option displays the “Downloading” screen  15 , which displays download table finished  18 . Selecting the “Other Apps” option displays other options screen  16  which includes USB Transceiver, Sensor Monitor, Simulate Ctrl, Repeater. 
     On screen  13  if “Scan Dampers” is selected this displays a wait prompt  20 . An indication  21  is made if the system times out. If there is no time out, the identified dampers are listed with their respective tag names  22 . The tag names are typically limited to 6 characters. 
     The next screen queries the user to “Perform Test”  23 . The device provides detailed damper information for the damper being tested  24 . It also displays a “Testing” wait screen  25 . In the absence of input a time out screen is displayed  26 . If there is no time out a “Test Result” screen is displayed  27 . If the test is failed then details are displayed  28 . 
     Returning to screen  13 , the user may use a lookup table  29 . If there is no table then screen  30  is displayed. The user may also download a table through screen  31 . The table name is limited to 16 characters. The user can then scan the downloaded damper table  32 . 
       FIG. 6  is an electrical schematic for the damper system. Wireless interface  100  is connected to junction box  200 . Junction box  200  is a pass through for switch and actuator field wiring. In some cases, junction box  200  may not be required. When the applicable code allows, the wiring from actuator  300  and position switches  400  may terminate inside damper interface  100 . In other applications, when the actuator is equipped with internal damper blade indication switches, the switch and power wires may terminate inside the wireless damper interface  100  enclosures. Actuator power is provided by a 120/24 VAC transformer  601 . 
     Although a form of the invention has been described herein, it will be obvious to those skilled in the art that variations may be made in the construction and relation of parts without departing from the spirit and scope of the invention described herein.