Abstract:
Embodiments of the invention relate to an integrated circuit comprising a carrier, having a capacitor with a first electrode and a second electrode. The first electrode has a dielectric layer A layer sequence is arranged on the carrier, the capacitor being introduced in said layer sequence, wherein the layer sequence has a first supporting layer and a second supporting layer arranged at a distance above the first supporting layer, wherein the first and the second supporting layer adjoin the first electrode of the capacitor. Methods of manufacturing the integrated circuit are also provided.

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
     This application claims foreign priority benefits under 35 U.S.C. §119 to co-pending German patent application number DE 10 2007 054 077.0-33, filed 13 Nov. 2007. This related patent application is herein incorporated by reference in its entirety. 
     FIELD 
     The invention relates to a method for producing an integrated circuit, and to an arrangement comprising a carrier. 
     BACKGROUND 
     Various methods for producing an arrangement comprising at least one electrode layer are known in the prior art. By way of example, it is known from the U.S. Pat. No. 7,067,385 B2 to produce a capacitor for a semiconductor circuit by producing a dielectric structure that supports a bottom plate of the capacitor during the processing of the wafer. The supporting structure is used for supporting the bottom plate during the removal of a dielectric base layer in order to uncover the outer side of the bottom plate. The supporting structure supports the bottom plate during further processing. 
     A similar method is furthermore known from DE 102004021399 B3 which describes a production method for a stacked capacitor array having a regular arrangement of a plurality of stacked capacitors. This method involves producing hollow cylinders for a stacked capacitor, wherein an insulator layer is formed between the capacitors in order to support the hollow cylinders. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       So that the manner in which the embodiments of the present invention are attained and can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments illustrated in the appended drawings. 
       Note, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments. 
         FIG. 1  shows a cross section through a stack of layers, according to one embodiment; 
         FIG. 2  shows a cross section through a stack of layers with a patterned first supporting layer and a patterned second supporting layer, according to one embodiment; 
         FIG. 3  shows a further embodiment of a layer arrangement with a patterned first supporting layer, 
         FIG. 4  shows a stack having a layer arrangement with a patterned first supporting layer and a second sacrificial layer arranged thereon, according to one embodiment; 
         FIG. 5  shows a layer arrangement with a second sacrificial layer and an unpatterned supporting layer arranged thereon, according to one embodiment; 
         FIG. 6  shows a layer arrangement with a first and a second structured supporting layer, according to one embodiment; 
         FIG. 7  shows a view from above of the first patterned supporting layer, according to one embodiment; 
         FIG. 8  shows a layer arrangement with a third sacrificial layer and a patterned third supporting layer, according to one embodiment; 
         FIG. 9  shows a layer arrangement with second cutouts, according to one embodiment; 
         FIG. 10  shows a view from above of the openings of the second cutouts in the plane of the third supporting layer, according to one embodiment; 
         FIG. 11  shows a horizontal section through the first supporting layer, according to one embodiment; 
         FIG. 12  shows a layer arrangement with a deposited first electrode layer which is overfilled with a sacrificial material, according to one embodiment; 
         FIG. 13  shows a layer arrangement with electrically isolated first electrodes filled with a sacrificial material, according to one embodiment; 
         FIG. 14  shows a layer arrangement with first electrodes which are uncovered, according to one embodiment; and 
         FIG. 15  shows a layer arrangement with first electrodes which are covered with a dielectric layer, and with a second electrode. 
     
    
    
     DETAILED DESCRIPTION 
     In the following, reference is made to embodiments of the invention. However, it should be understood that the invention is not limited to specific described embodiments. Instead, any combination of the following features and elements, whether related to different embodiments or not, is contemplated to implement and practice the invention. Furthermore, in various embodiments the invention provides numerous advantages over the prior art. However, although embodiments of the invention may achieve advantages over other possible solutions and/or over the prior art, whether or not a particular advantage is achieved by a given embodiment is not limiting of the invention. Thus, the following aspects, features, embodiments and advantages are merely illustrative and are not considered elements or limitations of the appended claims except where explicitly recited in a claim(s). Likewise, reference to “the invention” shall not be construed as a generalization of any inventive subject matter disclosed herein and shall not be considered to be an element or limitation of the appended claims except where explicitly recited in a claim(s). 
     Embodiments of the present invention provide arrangements comprising at least one first electrode layer, and a method for producing the same. 
     Some embodiments of the method and the arrangement can have the advantage that the first electrode layer is better supported and is therefore more robust toward damage. This advantage can be achieved by providing a first and a second supporting layer, which support the first electrode layer at different levels. 
     In a further embodiment, the first and the second supporting layers are formed with the same area structure. This can afford the advantage that the production of the two supporting layers can be performed in a simple manner since the same processes and/or the same masks can be used. 
     In a further embodiment of the method, the first cutouts have a larger cross section than the second cutouts in a plane parallel to the first and second supporting layers. What can be achieved in this way is that the first electrode layers only partly adjoin a first and a second supporting layer. As a result, firstly the mechanical stability of the first electrode layers is increased, and secondly enough free space is created to remove the sacrificial layers or to allow application of a dielectric layer on an outer side of the electrode layer. 
     In a further embodiment, when filling the first cutouts with the sacrificial material, the second supporting layer is overfilled and a third sacrificial layer is formed on the second supporting layer. In addition, a third supporting layer can be applied to the third sacrificial layer. An additional support of the electrode layer can be made possible in this way. 
     Depending on the embodiment chosen, the first supporting layer can be patterned with an individual form of cutouts and temporally before the second supporting layer. 
     In a further embodiment, the first and the second supporting layer are patterned jointly in a patterning method. 
     In a further embodiment, the first supporting layer is arranged in the middle third of the height, i.e. between ⅓ and ⅔ of the height of the first electrode. 
       FIG. 1  shows a one embodiment of a carrier, which can be embodied in the form of a substrate  1 , on which a first insulation layer  2  is applied, electrical contacts  3  being introduced in said insulation layer. The substrate can be produced from silicon, for example. Furthermore, the first insulation layer  2  can be produced from silicon oxide, for example. The contacts  3  can comprise polysilicon. A second insulation layer  4  can be applied on the first insulation layer  2 . The second insulation layer  4  can be formed from silicon nitride (Si 3 N 4 ), for example. A first sacrificial layer  5  is arranged on the second insulation layer  4  or directly on the first insulation layer  2 . The first sacrificial layer  5  can be formed from silicon oxide, for example. A first supporting layer  6  is arranged on the first sacrificial layer  5 . The first supporting layer  6  can be formed from silicon nitride, for example. A second sacrificial layer  7  is arranged on the first supporting layer  6 . The second sacrificial layer  7  can be formed from silicon oxide, for example. A second supporting layer  8  is arranged on the second sacrificial layer  7 . The second supporting layer  8  can likewise be formed from silicon nitride. 
     In a subsequent method step, illustrated in  FIG. 2 , first cutouts (openings)  9  are introduced from above into the second supporting layer  8 , the second sacrificial layer  7  and the first supporting layer  6 . For introducing the cutouts  9 , lithographic methods and dry etching methods, for example, can be employed in order to remove the first and the second supporting layer  8 ,  6  and the second sacrificial layer  7  in the corresponding regions. For this purpose, by way of example, a hard mask can be applied to the second supporting layer  8  and the first cutouts  9  can subsequently be introduced into the first and second supporting layer  6 ,  8  and into the second sacrificial layer  7  by means of dry etching methods using the hard mask. 
       FIGS. 3 to 6  show another embodiment of a method sequence which can be used to obtain a layer arrangement in accordance with  FIG. 2 . In this case, as illustrated in  FIG. 3 , the method proceeds from a layer arrangement in which a first insulation layer  2  with contacts  3  is applied to a substrate  1 . A second insulation layer  4  is arranged on the first insulation layer  2  and the contacts  3 . A first sacrificial layer  5  is arranged on the second insulation layer  4 . A first supporting layer  6  is applied on the first sacrificial layer  5 . The first supporting layer  6  is removed again in predetermined first regions  10 , such that a patterned first supporting layer  6  is obtained. First further cutouts  11  are thus produced in the first regions  10 . Afterward, as illustrated in  FIG. 4 , a sacrificial material is applied to the first supporting layer  6  and into the first further cutouts  11  and a second sacrificial layer  7  is formed. In this embodiment, the first further cutouts  11  are also filled with the sacrificial material. Silicon oxide, for example, is used as sacrificial material. The materials for the substrate  1 , the first insulation layer  2 , the electrical contacts  3 , the second insulation layer  4 , the first sacrificial layer  5 , the first supporting layer  6  and the second sacrificial layer  7  correspond to the materials of the corresponding layers of the layer arrangement in  FIG. 2 . 
     In a subsequent method step, illustrated in  FIG. 5 , a second supporting layer  8  is applied to the second sacrificial layer  7 . First cutouts (openings)  9  are subsequently introduced into the second supporting layer  8  in a manner so that the first cutouts  9  and the further first cutouts  11  are vertically registered with each other. In this way, patterned first and second supporting layers  6 ,  8  are obtained which have an identical structure in accordance with the embodiment chosen and are illustrated in  FIG. 6 . 
     In a further embodiment, the first and the second supporting layer  6 ,  8  can also be formed differently; in particular, the layer thicknesses, the layer materials, and the number of first and further first cutouts  9 ,  11  can vary. In addition, the shapes and sizes of the first and of the further first cutouts  9 ,  11  can also vary. 
     The size of the first cutouts  9  is defined in such a way that the etching processes and the deposition processes can be performed efficiently. 
       FIG. 7  shows a plan view of a patterned first supporting layer  6 , in which the first cutouts  9  have been introduced. The second patterned supporting layer  8  is formed identically. The first cutouts  9  of the first and second supporting layers  6 ,  8  have a rounded rectangular shape, in particular an elliptic shape, in cross section parallel to the first and the second supporting layer  6 ,  8 . 
     The first cutouts  9  are arranged in such a way that a first cutout  9  is arranged above an intermediate region formed between two adjacent electrical contacts  3 . Depending on the embodiment chosen, the base areas of the first cutouts  9  are chosen and arranged in this way such that a cutout  9  is arranged with the base area at least partly above two adjacent contacts  3 . 
       FIG. 8  shows a further method step, which follows the method step in accordance with  FIG. 2  or the method step in accordance with  FIG. 6 . In this case, the cutouts  9  are filled with a sacrificial material and a third sacrificial layer  12  is additionally formed on the second supporting layer  8 . Silicon oxide, for example, can be used as sacrificial material. The third sacrificial layer  12  can thus be formed from silicon oxide, for example. In this case, the cutouts  9  are completely filled. A hard mask layer  13  is formed on the third sacrificial layer  12 . The hard mask layer  13  is patterned, such that a hard mask is obtained. The patterned hard mask layer  13  has second cutouts  14 , which expose the underlying third sacrificial layer  12  for subsequent removal by an etching method. The second cutouts  14  are registered with the location of the electrical contacts  3 , as illustrated in  FIG. 8 . 
     In a further method step, using the patterned hard mask layer  13 , via the second cutouts  14 , third cutouts  15  are introduced into the third sacrificial layer  12 , the second supporting layer  8 , the second sacrificial layer  7 , the first sacrificial layer  6 , the first supporting layer  6 , the first sacrificial layer  5  and into the second insulation layer  4 . This method state is illustrated in  FIG. 9 . The third cutouts thus project as far as the electrical contacts  3  and the first insulation layer  2 . On account of the etching methods used, the third cutouts  15  can have a downwardly slightly conically tapering form in cross section. 
       FIG. 10  shows a plan view of the patterned hard mask layer  13  with the third cutouts  15 . 
       FIG. 11  shows a cross section (taken at line A-A of  FIG. 8 ) through the first supporting layer  6 , wherein the first regions  10  are clearly illustrated, said first regions being filled with the sacrificial material of the third sacrificial layer  12 . The third cutouts  15  are arranged in such a way that the third cutouts  15  are arranged partly in the first supporting layer  6  and partly in the first region  10  of the supporting layer  6 . 
     The cross section through the second supporting layer  8  also has a corresponding appearance, said second supporting layer likewise having first regions  10  in which sacrificial material of the third sacrificial layer  12  is arranged. The first regions  10  of the first supporting layer  6  can be of just the same size as the first regions  10  of the second supporting layer  8 . In the embodiment chosen, each cutout  15  at least partly adjoins the first and the second supporting layer  6 ,  8 . Thus, the first electrodes to be created in the cutouts  15  also adjoin the first and the second supporting layer  6 ,  8 . 
     In a further method step, illustrated by  FIG. 12 , a first electrode layer  16  is applied to the arrangement from  FIG. 9 . In this case, the first electrode layer  16  is applied to the sidewalls and floors of the third cutouts  15 , and to the patterned hard mask layer  13 . The thickness of the first electrode layer  16  is so small that furthermore a portion of the third cutouts  15  is not filled. Afterwards, a sacrificial material is introduced into the still open regions of the third cutout  15  and the structure is overfilled. A fourth sacrificial layer  17  is thus applied. Silicon oxide, for example, can be used as sacrificial material. 
     In a subsequent method step, the fourth sacrificial layer  17  is removed by means of a CMP process to an extent such that the patterned hard mask layer  13  is likewise uncovered. In a further method step, the patterned hard mask layer  13  can be removed in the regions in which the patterned hard mask layer  13  is arranged over the second supporting layer  8 . 
     This method state is illustrated in  FIG. 13 . 
     In a further method step, the third sacrificial layer  12 , the second sacrificial layer  7  and the first sacrificial layer  5  are removed with the aid of isotropic, e.g. wet-chemical, etching methods. In this case, the access on the part of the etchant to the lower sacrificial layers  5 ,  7  and the removal thereof take place through the first and further cutouts  9 ,  11  of the supporting layers  6 ,  8 . An arrangement having first electrodes  18  thus remains, which electrodes are connected to one another via the first and second supporting layers  6 ,  8  and the hard mask layer  13 . The first electrodes  18  are pot-shaped, i.e., frusto-conical in which the openings of the first electrodes  18  are wider than their respective bases that contact the electrical contracts  3 . This method state is illustrated in  FIG. 13 . Depending on the embodiment chosen, the hard mask layer  13  can also be dispensed with, such that the first electrodes  18  are connected to one another only via the first and second supporting layers  6 ,  8 . A dielectric layer  19  is subsequently deposited onto the first electrodes  18 . The dielectric layer  19  is deposited by means of an ALD method (atomic layer deposition method), for example, such that the inner and outer sides of the electrodes  18  are covered with the dielectric layer. The free areas of the first and second supporting layers  6 ,  8  and of the hard mask  13  are also covered with the dielectric layer in this case. In addition, the free areas of the second insulation layer  4  are also covered with the dielectric layer  19 . Materials having a high K value can be used as dielectric material. 
     In a further method step, a second electrode layer  20  is subsequently deposited onto the dielectric layer  19 . Various metals, for example tungsten, titanium nitride or titanium, or mixtures and/or layer systems comprising tungsten, titanium nitride and titanium, can be used as material for the first and the second electrode layer  16 ,  20 . 
     A common electrode layer can be applied to the electrode layer  20  and the structure can be filled, as is illustrated in  FIG. 15 . In  FIG. 15 , the second electrode layer  20  is formed in such a way that the entire structure is overfilled. 
     An arrangement comprising capacitors embodied in the form of pot-shaped elements which are at least partly connected to one another via a first and a second supporting layer  6 ,  8  is obtained in this way. 
     The first electrode layer can have a thickness within the range of 5 to 20 nm, and 10 nm in a particular embodiment. The first and the second supporting layer can have a thickness within the range of 30 to 120 nm, according to one embodiment. 
       FIG. 15  depicts a height H of the first electrodes  18 . In one embodiment, the first supporting layer  6  is arranged in the middle third MD of the height H. Good stabilization of the first electrodes  18  is achieved in this way. The first and the second sacrificial layer  5 ,  7  can for example also comprise carbon, Si—Ge or doped SiO2. The supporting layers  6 ,  8  can be produced from different materials, wherein the supporting layers can be produced from electrically insulating material in order that the sacrificial layers can be etched selectively with respect to the supporting layers. 
     While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.