Abstract:
The method of building and transferring a tread belt structure on a portable and collapsible building drum  10  mounted coaxially on a building machine  100  with a rotatable shaft  120  is disclosed. The method includes the steps of forming the annular tread belt  4  on the building drum  10 , transferring the building drum  10  with the tread belt  4  from the rotatable shaft  120  onto a pivoting transfer device  200 , pivoting the transfer device  200  about 90° rendering the tread belt  4  and axis of the building drum  10  perpendicular to a horizontal plane, collapsing the building drum  10 , separating the annular tread belt  4  from the building drum  10 , removing the tread belt  4 , expanding the tire building drum  10 , pivoting the building drum  10  into coaxial alignment with the rotatable shaft  120 , moving the building drum  10  onto the shaft  120 . The tread belt  4  has one or more elastomeric components applied while hot and the equipment provides means for weighing the tread belt  4.

Description:
This Divisional Patent Application claims priority from U.S. patent application Ser. No. 10/658,501, filed Sep. 9, 2003, now abandoned. 
    
    
     FIELD OF THE INVENTION 
     The invention relates to a method and apparatus for building and transferring a large tread belt reinforcing structure on a building drum to a tread belt curing mold. 
     BACKGROUND OF THE INVENTION 
     The manufacture of annular tread belts for later assembly to an unvulcanized tire carcass is known. 
     One method described in U.S. Pat. No. 3,865,670 taught the use of an expansible and contractible transfer ring for conveying a breaker tread assembly from a building drum in a tire building machine to a tire carcass mounted on a tire shaping machine. 
     An improved but somewhat similar U.S. Pat. No. 3,888,720 also disclosed a separate tread breaker building drum designed to vary in size to accommodate different sizes of tires. 
     Similarly, the Charles E. Todd U.S. Pat. No. 3,865,669 also disclosed an expansible and contractible transfer ring for conveying a breaker-tread assembly. 
     Each of these prior art patents recognized that an assembly of a tread belt to a tire carcass can be accomplished off-line or separate from the carcass building machine. Once formed into a ring these tread breaker assemblies could be moved to encircle a tire carcass, the carcass inflated to contact the inner surface of the tread breaker assembly and then stitched together by a roller mechanism to form a green or uncured tire assembly to be placed into a mold. 
     While these assembly techniques provided efficiencies in production, none really changed the method for actually forming a tire assembly. 
     Conventional tire molds, whether two piece molds or segmented molds, form the tread surfaces by pressing groove forming ribs and sipe forming blades into the tread rubber as the tire is molded. As this is done the belt cords, particularly those directly under the groove-forming ribs deflect in small but noticeable undulations. These undulations create a variety of changes across the tread that actually can vary the surface or change the amount of tread rubber across the otherwise normal appearing tire. These non-uniformities can lead to mass imbalance issues, irregular wear and a variety of associated ride and handling performance issues. The goal in tire manufacturing is to minimize unpredictable non-uniformities in manufacturing while also building the tire in a very cost-efficient manner. 
     In the manufacture of very large tires the curing cycle my take many hours. A faster way to build such large tires is to form the tread belt assembly and the carcass assembly separately and to separately vulcanize these assemblies to create a two piece tire system. The separate curing of the tread belt structure and the carcass structure can save several hours of curing tires. Furthermore, the carcass assembly can survive several tread belt lives so the end product is much more efficient in its use. Four to five tread belts can used on a single carcass. This means the manufacturer must build several times more tread belts than carcass assemblies. A typical two piece tire assembly is described in Rayman U.S. Pat. No. 6,561,241 issued May 13, 2003. 
     In U.S. Pat. No. 6,526,659, a method of changing very large tires is disclosed. In that patent it is noted that tread belt pneumatic tires which are subject to the method of the present invention are very large tires (greater than 119.9 inches outside diameter (OD)) generally designed for use on very large vehicles, generally off-the-road vehicles such as earthmovers and large capacity mining trucks (e.g., 300 short tons or more). The size of these tires is extremely large. For an example, the tire weight can be approximately 8,000 pounds (3,628 kg) to 15,000 pounds (6,803 kg) or more for an unmounted tire. When using a two-piece type tire wherein the tread belt forms the outer structure and the inner structure is formed by a carcass wherein the two parts are separable, the tread belt alone will weigh over 4,000 pounds typically, many times more depending on the size. By way of example, a 57 inch nominal rim diameter two-piece tire having a 45R57 size will have a tread belt assembly having an outside diameter of approximately 12 foot or roughly 144 inches and will weigh approximately a little more than 4,500 pounds, a smaller but still very large 51 inch nominal rim diameter tire of a 3300R51 size yields a 3000 lb. tread belt, and the massive 63 inch 59R63 tire has a tread belt weighing in at 8424 lbs. 
     Slight variations in the manufacturing process can be very costly. A one-percent variation in material can cause a 30 to 85 pound weight change. In the manufacture of small tires a two percent variation is quite common. 
     It is an object of the present invention to provide a tread belt assembly method that very precisely applies the components and can control the application to minimize weight variations. 
     It is a further object of the invention to provide a portable collapsible building drum apparatus that can be easily and quickly moved from a building station to a transfer station and back. 
     SUMMARY OF THE INVENTION 
     The method of building and transferring a tread belt structure on a portable and collapsible building drum mounted coaxially on a building machine with a rotatable shaft is disclosed. The method includes the steps of forming the annular tread belt on the building drum, transferring the building drum with the tread belt from the rotatable shaft onto a pivoting transfer device, pivoting the transfer device about 90° rendering the tread belt and building drum&#39;s axis perpendicular to a horizontal plane, collapsing the building drum, separating the annular tread belt from the building drum, removing the tread belt, expanding the tire building drum, pivoting the building drum into coaxial alignment with the rotatable shaft, moving the building drum onto the shaft. 
     The step of forming the annular tread belt further may include the steps of applying at least one first tread rubber layer or a plurality of first tread rubber strips onto the rotating building drum, then applying one or more cord reinforced layers over the at least one first tread rubber layer or plurality of strips while rotating the building drum, and winding one or more layers, preferably many layers, of tread rubber onto the underlying cord and rubber layers to form the tread belt structure. While the steps of forming the tread belt are being accomplished, the steps of weighing the building drum as the tread belt is being formed annularly is accomplished through the use of sensors, preferably strain gauges, attached to the rotating shafts supporting the building drum. The step of weighing the material as it is being applied enables the steps of adjusting the amount of elastomeric material to be applied to form the tread belt to match the weight to a predetermined specification weight. 
     Alternatively, the weight of the tread belt can be established using deflection sensors to measure the movement of the cantilevered shaft. 
     The weighing of the tread belt is further confirmed by the use of load cells  121  at the transfer means  200  or, alternatively, at the building machine  100 . 
     Preferably, the steps of forming the elastomeric layers are accomplished by calendering or extruding strips or sheets of unvulcanized rubber at the tread belt building machine. The steps of controlling the weight of the elastomeric material is accomplished by adjusting the gauge of the material as a function of the monitored weight of the building drum or by increasing the number of windings of the unvulcanized rubber by an increased rotation of the building drum. 
     The above method is best accomplished by an apparatus for building and transferring a tread belt reinforcing assembly which has a drive means for rotating a building drum, the drive means including a drum supporting shaft, a building drum for applying the elastomeric components and a weight sensor connected to the drum supporting shaft for measuring and monitoring the amount of rubber applied to the building drum, or the deflection sensor or load cells used to perform the weight sensing. 
     Weight measuring is best accomplished by a computer controlled means for adjusting the amount of material being applied to the building drum. The computer controlled means analyzes the weight sensor data to direct increases or decreases in material being applied. The apparatus further includes at least one means for strips of elastomeric material to be applied to the building drum, the at least one means also being controlled by the computer control means, preferably at least the means for supplying the layers of tread rubber is controlled to adjust the tread belt weight. 
     The preferred apparatus has a radially collapsible tread belt building drum slidably mounted on the building drum shaft and a transfer means for removing the building drum. The transfer means includes a tread belt transfer shaft attached to a pivotably movable frame and wherein the transfer shaft is pivoted into coaxial alignment with the building drum supporting shaft for building drum transfer and is pivoted upright for tread belt removal. The apparatus preferably further includes a means for moving the tread belt from the building drum shaft onto the transfer shaft. Preferably the entire building drum is slidably movable on the shaft and is moved directly onto the coaxially aligned transfer shaft. The removable building drum preferably is collapsible and has a tread belt building surface. The tread belt building surface is formed by a plurality of arcuate segment assemblies. Each segment assembly is radially contractible. Each segment is connected to a pair of hydraulic or air cylinders internally positioned between the arcuate segment and a central hub. Each segment assembly includes a trapezoidal support and an arcuate building surface. Each trapezoidal support has the radially inner portion narrow and the sides of all the adjacent trapezoids are contacting to form a 360° rigid frame when in either the fully extended or retracted position. The building surface arcuate segments are alternating arcuate segments having the inner portion narrow and the outer portion wider and the inner portion wider and the outer portion narrower in each adjacent pair creating an alternating pattern that permits the outer surface to form a complete peripheral surface for building the tread belt assembly in a fully supported manner and which permits each segment to be retracted in an alternating position for tread belt removal. For example, assuming there are eight quadrants, four will have the outer portion wider and inner portion narrower and four will have the outer portion narrower and inner portion wider so that the segments may be retracted in a sequence and expanded in a sequence to form the building surface and to permit a contraction so the tread belt can be released in a convenient and efficient manner. 
     DEFINITIONS 
     “Bead” means that part of the tire comprising an annular tensile member wrapped by the ply cords and shaped, with or without other reinforcement elements such as flippers, chippers, apexes, toe guards and chafers, to fit the design rim. 
     “Belt or breaker reinforcing structure” means at least two layers of plies of parallel cords, woven or unwoven, underlying the tread, unanchored to the bead, and having both left and right cord angles in the range from 17° to 75° with respect to the equatorial plane of the tire. 
     “Bias ply tire” means a tire having a carcass with reinforcing cords in the carcass ply extending diagonally across the tire from bead core to bead core at about 25°-50° angle with respect to the equatorial plane of the tire. Cords run at opposite angles in alternate layers. 
     “Carcass” means a radial or bias tire structure absent the tread and belt structure. 
     “Casing” means a radial or underlying tire structure absent the tread. 
     “Circumferential” means lines or directions extending along the perimeter of the surface of the annular tread perpendicular to the axial direction. 
     “Cord” means one of the reinforcement strands of which the plies in the tire are comprised. 
     “Equatorial plane (EP)” means the plane perpendicular to the tire&#39;s axis of rotation and passing through the center of its tread. 
     “Footprint” means the contact patch or area of contact of the tire tread with a flat surface under load and pressure. 
     “Lateral” and “laterally” mean lines or directions that are parallel to the axis of rotation of the tire (also “axial”). 
     “Normal inflation pressure” refers to the specific design inflation pressure at a specific load assigned by the appropriate standards organization for the service condition for the tire. 
     “Normal load” refers to the specific load at a specific design inflation pressure assigned by the appropriate standards organization for the service condition for the tire. 
     “Ply” means a continuous layer of rubber-coated parallel cords. 
     “Radial” and “radially” mean directions extending radially toward or away from the axis of rotation of the tire. 
     “Radial-ply tire” means a pneumatic tire in which the ply cords, which extend from bead to bead are laid at cord angles between 65° and 90° with respect to the equatorial plane of the tire. 
     “Zero-degree wires” means at least one layer of parallel cords (usually metal wire), underlying the tread, unanchored to the bead, spiraling circumferentially around the tread, and having cord angles in the range from 0 degrees to 5 degrees with respect to the equatorial plane of the tire. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       Reference will be made in detail to the preferred embodiments of the invention, examples of which are illustrated in the accompanying drawing figures. The figures are intended to be illustrative and not limiting. Although the invention is generally described in the context of these preferred embodiments, it should be understood that it is not intended to limit the spirit and scope of the invention to these particular illustrated embodiments. 
       Certain elements in selected views of the drawings may be illustrated for clarity. Cross-sectional views, if any presented herein, may be in the form of slices or near-sided cross-sectional views omitting certain background lines which would otherwise be visible in a true cross-sectional view, for illustrative clarity. 
         FIG. 1  is a top view of the overall tread belt assembly system according to the present invention. 
         FIG. 2A  is a side view of the overall tread belt assembly system shown in  FIG. 1 . 
         FIG. 2B  is a plan view of the building drum and transfer apparatus taken from  FIG. 1 . 
         FIG. 3A  is a plan view of the transfer device in the horizontal position and a tread belt overhead carrier mechanism. 
         FIG. 3B  is a top view of the tread belt overhead carrier mechanism. 
         FIG. 4  is a view of a tread belt mold open to accept the tread belt. 
         FIGS. 5A and 5B  are top views of the building drum,  5 A being in the radially expanding position and  FIG. 5B  being in the radially contracted position. 
         FIG. 6A  is a plan view of the tread belt building drum apparatus. 
         FIG. 6B  is an end of the tread belt building drum apparatus. 
         FIG. 7  is a top view of the tread belt building drum apparatus. 
         FIG. 8  is a cross-sectional view of the building drum shaft. 
         FIG. 9  is a cross-sectional view of the building drum hub and drive dog assembly. 
         FIG. 10  is a view of the shaft drive dog intermeshed with the drum drive dog and further illustrating the weighing means. 
         FIG. 11  is a side view of the drive dog for shaft assembly. 
         FIG. 12  is a plan view of the drive dog of  FIG. 11 . 
         FIG. 13  is a perspective view of the drive dog of  FIGS. 11 and 12 . 
         FIG. 14  is a cross-sectional view of the tread belt assembly. 
     
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
     A method and apparatus for forming a tread belt is disclosed. With reference to  FIGS. 1 ,  2 A and  2 B, a system for forming a tread belt assembly for a large two piece tire assembly is shown. The system  1  as illustrated in  FIG. 2B  has a tread building drum  10  attached to a means  100  for building the tread belt assembly and a transfer means  200  for accepting the tread belt assembly  4  and the building drum  10 . 
       FIG. 2A  shows a portion of system  1  from an elevation or side view. The means  100  for building the tread belt  4  is positioned about midway between the various mechanisms for forming the components that make the tread belt assembly  4   
     As shown in  FIG. 1 , an overhead view of the system  1  is illustrated. The means  100  has various mechanisms on each side of the building shaft  120 . As shown, the building drum  10  and the rail mechanism  130  which permits the means  100  to move between a first position A and a second position B are not illustrated. As shown in  FIG. 1 , the means  100  is located in position B. 
     As shown in  FIG. 14  the formed tread belt assembly  4  is comprised of various components which are described in U.S. Pat. No. 6,561,211 which is incorporated by reference in its entirety. The tire tread belt  4  includes a tread portion  80  and a plurality of tread belts  84 ,  86  and  88 . A radially inner belt layer  84  and  86  have cords of steel having a core strand surrounded by a sheath of strands. The core strand preferably has a plurality of three filaments forming the core. The wire construction is as described in copending application Ser. No. 09/507,316, filed Feb. 18, 2000, entitled “Steel Cord for Reinforcing Elastomeric Articles” which is incorporated by reference in its entirety. Each tread belt layer  84 ,  86  has the cords oriented at an angle of 15° to 80° relative to the circumferential direction and the cords are preferably spaced at 4 ends per inch. These adjacent layers  84 ,  86  are equal but oppositely oriented. The radially outermost third layer  88  has steel cords oriented at 90° relative to the circumferential direction. This, in combination with the belt layers  84 ,  86  creates a very strong construction. Radially inward of these belt reinforcement layers is a unique first reinforcement layer  90  having cords  92  oriented 0° or approximately 0° relative to the circumferential direction and preferably spaced at three ends per inch. 
     While tread belts  84  through  88  are illustrated, it is within the scope of the invention to use any other number of tread belts layers as needed. The unique aspect of the tread belt is the use of 0° wire cord  92  in the first reinforcement layer  90 . The 0° wires in layer  90  encircle the tire tread belt and are provided to restrict the radial growth of the tread belt due to serious deflection in the tire carcass. By keeping the tread belt from radially expanding outwardly the tire&#39;s tread will maintain a more flat tread profile which will improve tread life and durability. The 0° wires in the first reinforcement layer eliminate the need for a larger number of belt layers. Radially inward of the 0° wires  92  along the under side or inner circumference of the tread belt is a plurality of strips  72  and grooves  74 . The strips  72  form ribs on the inner surface of the tread belt assembly when the tire is molded. Each strip  72  is spaced a distance sufficient to form a groove  74 . These grooves and ribs interconnect with the mating tire casing when assembled. The tread belt  4  as illustrated in  FIG. 14  is best assembled using the method described below employing the system  1  as illustrated in  FIG. 1 . 
     The first step in the assembly of the tread belt  4  has the means  100  for forming the tread belt located at position A at which point strips  72  are placed in the grooves on the building drum  10 . This initial layup of strips  72  filling the grooves on the building drum  10  form the first or inner surface layer. The means  100  is then moved back to position B wherein an inner cover layer is applied from the gum server means  180  having a pair of A frame trucks  182  loaded with gum layers material. The inner cover layer  74  may be three or four windings on the building drum and form additional elastomeric inner surface for the tread belt  4 . The means  100  is then moved to position A wherein a mechanism feeds rubber encapsulated wires  92  spirally or helically wound at an angle close to 0° at least one full wrap around the circumference of the tread drum  10 . On each lateral side of the helically wound wires  92 , gum wedges  75 ,  77  are applied to the edges of the tread belt forming a complete second layer. 
     As shown in  FIG. 1  the 0° wires  92  is fed from one or more wire let-off mechanisms  352  in synchronization with the rotating building drum. An extruder  354  feeds encapsulating rubber through a die  355 . A cable puller  356  pulls the strands to the safety festoon  357  which feeds the rubber coated wires  92  through the means  360  for applying the wires  92  to the building drum  10 . The means  360  includes a level wind head  362  to insure the cords  92  are spirally wound precisely located on the building drum  10 . The coated wires  92  are applied while the rubber is still warm insuring a much-improved adhesion. 
     The method of encapsulating the wires  92  at the building system  1  permits the coated wires  92  to be placed on the building drum  10  while the uncured rubber is hot. The rubber naturally adheres better and provides the compound to be made without using costly tackifiers and anti-blooming agents. As shown, the encapsulated wires  92  are fed through the die  355  in pairs of two cables. This insures the rubber-coated wires have a rectangular shape making the wires easy to spirally wind onto the drum  10 . The wires  92  can optionally be wound using two separate feed lines starting from the lateral edges of the building drum  10  and moving to the center of the building drum  10  effectively cutting revolutions of the drum  10  in half. Optionally the die  355  may include more wires  92  to form a strip of three or more encapsulated wires. 
     The means  100  is then moved back to position B wherein belt layers are applied to the building drum, belt layer  84  being in a left hand direction having the cords oriented on a slight bias angle as previously noted and a second layer is wrapped around the cords in an opposite but equally oriented direction forming belt layer  86 . Along the lateral edges additional gum wedges or filler strips  75 ,  77  are wrapped around the belt layers  84 ,  86  to complete the assembly of the third and fourth layers. Additionally, one wrap of 90° cord is placed around the tread belt assembly and filler strips  75 ,  77  are added to the edges form the belt layer  88 . 
     The means  150  for applying the breaker or belt layers  84 ,  86 ,  88  are shown just below the means  100  in  FIG. 1 . A pair of A frame trucks  152  for supplying the belt layers are adjacent the means  150 . The operator applies each belt layer  84 ,  86 , and  88  and forms a spliced but joint parallel to the direction of the cords in each respective layer. 
     The means  100  is then moved forward into the position A wherein a hot former calender assembly  450  shown on the right hand side of the figure feeds layers of tread rubber to the drum  10  as it is rotated. The layers  81  of tread rubber  80  are approximately 0.08 inches thick at the center and are wrapped about the tread belt assembly  4  for about a total thickness of four inches. Each layer  81  has a profiled center portion that is slightly thicker than the lateral edges of the layer  81 . This is because the calender rollers  40  are profiled slightly to provide a slight angle on each layer  81 . As the tread  80  is being applied, the contour of the tread becomes more pronounced upon each layer  81  being formed. 
     The profile of the layers  81  permits a uniform flow of tread rubber in the curing mold  400 . The profiling of the layers  81  may change based on the tread pattern being molded. 
     The hot former  450  includes a stock feed  452 , an extruder  454  to process the rubber strips, a plurality of rollers  457  and a pair of calender rollers  456  to form continuous sheets or layers  81  of tread rubber. Once formed the sheets or layers are moved along a conveyor cooling belt  458  to be applied to the building drum  10  at the maximum temperature without prematurely initiating tread cure. This maximum tread temperature is about 160° F. which when placed in the mold shortens the cure cycle and wherein this continuous winding of hot layers  81  is accomplished to form the tread  80 . 
     The hot former means  450 , alternatively, may be substituted by a sheet laminator. Sheet laminators take extruded rubber and form sheets of rubber. Like the means  450  the sheet laminator can deliver the sheets or layers  81  to the building drum  10  while hot. The ability of building the tread belt  4  with hot components such as the tread layers  81  can greatly shorten the mold curing time. 
     With reference to  FIG. 1 , the means  100  is shown in position B with the tread belt assembly being shown as a dash line. When the means  100  is moved forward to position A, it is in direct axial alignment with the shaft  220  of the transfer means  200  as shown. As previously noted when the tread rubber  80  is completely applied to the tread building drum  10 , the means  100  is in position A and is ready to have the tread belt  4  mounted on the building drum  10  transferred to the transfer means  200  once the assembly is completely assembled. 
     A pusher means  280  is used to drive the tread drum assembly from the building shaft  120  and on to the transfer shaft  220 . As shown in  FIG. 2B  the tread belt  4  has the lateral edges precisely located. In a preferred embodiment the building drum assembly  10  has the tread belt  4  lateral edges trimmed such that the lateral edge is pushed into contact with six spaced stops on the means  200  as the drum  10  is pushed fully onto the transfer shaft  220  to a mechanical stop on the transfer means  200 . This insures the weight of the tread belt is supported on the lateral edges when the transfer means is pivoted horizontally. Once the pusher means  280  shoves the entire building drum assembly  10  onto the transfer shaft  220 , the operator  2  can back up the building means  100 , clearing the transfer means  200  and then pivotally rotating the transfer means  200  so that the tread belt  4  and building drum  10  are now laying in a horizontal position; that is, the axis of the transfer shaft  220  is facing in a vertical position and the tread belt circumference is lying in a horizontal plane as shown in  FIG. 3A . A motor  223  is actuated driving a roller  225  which rolls the means over the rollers  224  as shown. 
     As further illustrated in  FIG. 3A , an overhead pickup device  300  is illustrated. The overhead pickup device  300  as shown in  3 A is positioned directly over the tread belt  4  and drum assembly  10  and is then lowered over the tread belt assembly  4 . Vertically extending legs  302  with feet  304  are provided so that they can pick up the tread belt  4 . In the fully expanded position legs  302  of the pickup device  300  are able to traverse over and encircle the tread belt  4 . They are then rotated simultaneously inwardly by contracting the motor gearbox  306  such that the feet  304  on the legs  302  can grab a lateral edge of the tread belt  4  and pull it from the building drum  10 . Prior to the pickup device  300  being able to remove the tread belt  4  from the building drum  10 , the legs  302  of the pickup device  300  are raised applying a lifting force approximately equal to the tread belt weight. The transfer means  200  has load cells  221  in the base of the apparatus such that the operator can read a scale readout to determine when the exact amount of the lifting force is applied to the lateral edges or this can be computer controlled automatically. This effectively balances the tread belt  4  at a weight of zero on the building drum  10 . This insures the internal ribs  72  will not be torn as tread belt  4  is removed. After the weight is balanced then the building drum  10  can be collapsed in a radially contracted position to free the tread belt  4  from the building drum  10 . 
     Once the tread belt  4  has been picked up by the pickup device  300 , the entire loaded mechanism is moved over a segmented mold cure station  400  that has been opened with the radially inner segment assemblies  404  retracted radially inward and the radially outer segment assemblies  402  expanded outwardly so that the assembly  4  can be lowered in between the inner segment assemblies  404  and outer segment assemblies  402  of the mold. Once the tread belt  4  is positioned several of the inner segment assemblies  404  can close about the inner circumference of the tread belt assembly such that the grooves  72  or ribs  74  are lined up with the grooves  420  or ribs  440  of the mold  400  and then several of the outer segment assemblies  402  partially close. Once this is accomplished, the pickup transfer device  300  is no longer required to support the tread belt  4  as the tread will be fully supported by the mold  400 . The pickup transfer device  300  is then extracted from the mold  400  and the remaining inner and outer segment assemblies  404 ,  402  can close on the tread belt assembly  4  for the molding process. 
     With reference to  FIGS. 5A and 5B  the view looking into the building drum  10  towards the axis of rotation is illustrated. In  FIG. 5A , the building drum  10  is shown in the fully radially expanded position. In  FIG. 5B  the building drum  10  is shown in a radially collapsed position, the dash lines showing the radially expanded position. The tread belt building surface  120  of the building drum  10  is formed by a plurality of arcuate segment assemblies  30 . Each segment assembly  30  is radially contractible. Each segment assembly  30  is connected to a mechanically locking air or hydraulic cylinder  33  internally positioned between the arcuate segment  34 A,  34 B and the central hub  40 . These mechanical locking cylinders  33  once extended are mechanically locked in the extended position until re-energized. Each segment assembly  30  includes a trapezoidal support  32  and arcuate building surface segments  34 . Each trapezoidal support  32  has a radially inner portion  32 A narrow and the sides  32 C of all adjacent trapezoids are in full contact to form an octagonal 360° rigid frame when the building drum  10  is either in the fully extended or fully retracted position. The arcuate building surface  34  has a plurality of segments that are alternating arcuate segments  34 A having the inner portion narrow and the outer portion wider and arcuate segments  34 B the inner portion wider and the outer portion narrow in each adjacent pair creating an alternating pattern that permits the outer surface  34  to form a complete peripheral surface for building the tread belt assembly  4  in a fully supported manner and which also permits each arcuate segment  34 A,  34 B to be retracted in an alternating pattern for tread belt removal. For example, there are eight quadrants as shown. Four arcuate segments  34 A will have the outer portion wider and inner portion narrower and four arcuate segments  34 B will have the outer portion narrower and the inner portion wider so that the arcuate segments  34 A,  34 B can be retracted in a sequence and expanded in a sequence to form the building surface  34  and to permit a contraction so that the tread belt  4  can be released in a convenient and efficient manner. 
     Each arcuate segment assembly  30  has four shafts  35  and bearings  36  connected to the trapezoidal support  32 . These bearings  36  and shafts  35  permit slidable movement of the arcuate segment  34  when the cylinder  32  is actuated. Each cylinder  33  is connected to a central manifold  37 . Air is provided in a fashion to direct an expansion or contraction of the arcuate segment  30  as a function of the cylinder  33  being actuated. As noted, these features permit the tread belt assembly  4  to be formed on a fully supported arcuate circular building drum  10  which can be easily retracted permitting the removal of the tread belt assembly when placed in the transfer device  200 . 
     With reference to  FIGS. 6A ,  6 B and  7 , the means  100  for forming the tread belt assembly  4  is shown in an enlarged view. As shown, the means  100  for forming is mounted on a rail system  130  that permits slidable movement of the entire assembly  100  so that the tread belt components can be applied in either position A or position B as previously noted. Attached to the frame  110  are linear bearings  112  that permit easy and simple slidable movement of the entire mechanism  100 . All of the electronics and wiring are provided on a flexible cable  132  as illustrated above such that the entire wiring harness  132  can be moved and permit movement from position A to position B and back without impeding the ability of the equipment to function. 
     The means  100  as shown in  FIGS. 6A ,  6 B and  7  has a means  127  for measuring the rotational surface speed of the components applied to the building drum  10 . The speed of the surface of the components on the building drum at a given diameter is fed back to the means  360  for applying the encapsulated wires  92  to insure the layer  90  of wires  92  is applied at the same speed as the drum winds. Similarly, speed of calendering the sheets or layers  81  of tread rubber is tied to the surface speed of the drum  10  so that as the diameter of the layers increases just the right amount of rubber is fed to the drum as it rotates. A non-contacting speed sensor  127  feeds the speed back to control computers to keep each machine in synchronization. The centerline laser light  128  provides an indication of the edge straightness of the layers as they are applied. Precise edge control insures all the layers are properly applied. 
     Movement of the means  100  from position A to position B is directed by empowering a small motor  102  as illustrated connected to a slip clutch  103  and gears  104  that provide movement of the assembly relative to the rails  130 . The movement of the entire means  100  is precisely controlled and an encoder device  109  is provided to know the actual position and relative movement of the building drum  10  such that it can be properly centered and positioned from movements from A to B in a very precise manner. A tapered drive pin  107  presses into the floor assembly  108  when the means  100  is in its proper position either in A or B and is retracted to enable the equipment to move. Although the equipment weighs several tons, the movement on the linear bearing  112  is basically very low friction and can be easily moved by pushing the means  100  as so desired. A pair of locking assemblies  109 , such as those formally referred to as Ringfeder®, are shown mounted to the shaft  120  and connected to the locking assemblies  109  is an air brake  114 . This provides for rapid and quick stopping of the rotation of the building drum  10 . 
     On the lower left hand side of the means as illustrated in  FIG. 6A  is a hydraulic reservoir  115  and pump  116 . Next to the hydraulic reservoir  115  and pump  116  and mounted to the frame  110  is a 20 horsepower motor  117 . The 20 horsepower motor  117  is connected to the shaft gears  118  by a chain  119 . The entire shaft  120  is chain driven. The shaft  120  is supported by two large split free bearings  121 . At the cantilevered end of the shaft  120  is an enlarged pusher plate  280 . Attached to the pusher plate  280  is a dog drive  282  and interconnected to the building drum  10  is a mating dog drive assembly  283 . These dog drives  282 ,  283  intermesh and provide a driving means for the building drum  10 . Two cylinders  101  on each side of the means  100  provide for movement against the pusher plate  280  to push the entire building drum assembly  10  onto the transfer means  200 . Each cylinder  101  is connected using a self-aligning coupling  105  to prevent the mechanism from binding under load differentials. With reference to  FIG. 8 , it can be seen that the shaft  120  is comprised of hollow tubular cylinders  123 A,  123 B with flanges  122 ,  124  at the midpoint. These flanges  122 ,  124  provide a connection from the internally supported shaft cylinder  123 A and the externally cantilevered cylinder  123  and phantom lines show the hub  40  of the building drum assembly  10  as shown. The radially outer end of the shaft is tapered with a mechanical stop. At the very extreme end of the tapered cantilevered end of the shaft  120  is an air fitting  129  that is provided just to facilitate the operator  2  and in case he needs an airline connected he can connect at the shaft distal end fitting  129 . At the opposite end of the shaft  120  the drive gear  118  is shown attached to the gear sprocket end  128  which enables rotational movement to be transmitted to the shaft. 
     With reference to  FIG. 9 , the hub  40  of the building drum  10  is illustrated. As shown there are a pair of naval bronze bearings  41  that are used to fit directly onto the cantilevered portion of the shaft  120 . Each bearing  41  has a tapered end and provides slidable movement on the shaft  120  so that the entire building drum assembly  10  can be moved back and forth. The hub  40  shows gussets  42  provided for additional support and strengthening of the hub assembly  40 . The gussets  42  are positioned between the two annular plates  43  of the hub assembly as illustrated. An outer sleeve  45  is provided with a hole  46  in several locations so that access can be provided to the shaft  120  once the building drum  10  is mounted on the shaft  120  should there be a need to do repair work on the shaft  120  while the building drum  10  is mounted on it. As shown in the center portion of the hub  40  the dog drive  283  is bolted with bolts  47  directly to an end plate  49  on the hub assembly. This dog drive  283  provides drum rotational movement. There are approximately eight tapered teeth  284  that intermesh with the dog drive shaft assembly  282 . At the far left-hand side of the building drum hub as shown in  FIG. 9  is the pusher plate  280 . With reference to  FIGS. 11 ,  12  and  13 , the dog drive  282  that is mounted to the main shaft or drive shaft  120  of the means  100  is illustrated. The dog drive  282  only has two teeth  285  at each location 0° and 180°. It has been found by using pairs of teeth  285  diametrically opposed relative to the shaft  120  that very precise measurements can be made of the strain on the cantilevered shaft  120  as the tread belt  4  is being assembled. A key slot  290  is shown such that the dog drive  282  can be precisely mounted. The key slot is shown on the annular flange  286  of the dog drive  282 . Holes  292  are provided for attaching the dog drive  282  to the shaft  120 . Threaded fasteners  294  are used for the purpose of securing the dog drive  282  to the shaft  120 . By using adjacent pairs of teeth  285  as illustrated that are diametrically opposed, a precise and always known drive location can be found on the shaft. All loads and moments placed on the shaft  120  are then controlled by diametrically opposed pairs of teeth  285 . It was found during the testing of the means  100  that a means  500  for weight measuring the tread belt  4  as it is being formed can be provided. The means  500  for measuring consisted of strain gauges  502  positioned between the drive dog  282  mounted on the shaft  120  and the shaft  120 . These strain gauges  502  measure the strain of the shaft  120  and can translate that to a weight. It was determined that by having the weight transmitted through diametrically opposed teeth  285  that no binding or misreading of weight can occur. In other words, all weight transfer occurs through the teeth  285  directly above and below the teeth  285 , thereby positioning the strain gauge  502  between these teeth  285  would provide a very accurate way of measuring the weight of the tread belt assembly  4  as it is being formed. Measurements are taken as the tread belt  4  is applying the various components. The means  500  for measuring when connected to a computer with software designed to indicate to the operator that he has in fact applied the necessary components in the necessary amount as the belt  4  is being formed means that each application of components would have a specific weight and that weight would be fed into the computer, and as the tread belt is being built the accumulated weight of each component as it is added can be measured and compared to the specification. An additional feature that has been beneficial to the manufacturer of the tread belt  4  is that if a layering of tread rubber  80  is found to be either deficient in the amount of material or is being applied at too rapid a rate, it is possible for the operator to adjust the number of windings so that the rotation of the drum  10  can be stopped either on a fraction or a multiple of additional rotations to ensure that the proper tread belt weight is formed when the tread belt  4  is being assembled. This is particularly useful when one is building a tread belt  4  using relatively thin layers  81  of tread rubber  80 . As illustrated, the tread  80  is wound in layers  81  approximately 0.080 inch at the center and 0.55 inches at the tread edges to a total thickness of approximately four inches at the center. This means that if the tread rubber  80  being applied is slightly light or slightly heavy the operator can simply stop the rotation at the precise weight required. It has been determined that in the manufacture of tires, for example, calendered material that is used in making treads can vary by as much two to four percent. If this occurs, the weight of the tread being applied to the tire can be off by a few pounds. This has both an economic impact and a uniformity concern. With a tread belt that weighs approximately 4,000 pounds, a 2% deviation in weight can be in error as much as 80 pounds. 
     The inventors have found that the variations in specific gravity of the rubber layers can influence the volume of the tread belt. The application of the tread rubber can be adjusted by knowing the specific gravity of the tread rubber prior to calandering of the sheet or layers  81 . Accordingly, the amount of rubber to be used on a given tread belt  4  can be varied based on the specific gravity of the tread rubber. Throughout the present description the weighing of the tread belt  4  has been described. By knowing the specific gravity of the rubber the required weight can be calculated and the computer controlled equipment can apply the precise amount of material within a few pounds. The mold  400  having rigid external and internal segments means the curing volume is fundamentally fixed. Accordingly, if the volume of the tread belt  4  varies by a large amount the mold either will not close properly or the tread will not be fully developed. Therefore, it is imperative in the manufacture of such large tread belts, as used in the two-piece tires as manufactured in this application, that the precision of the material applied to the tread belt must be extremely precise such that errors of no more than a few pounds occur during the manufacture. The present apparatus provides a system which enables the manufacture of tread belts to be done in a very precise manner without significant variation in tread weight.