Abstract:
A method for preparing high molecular weight poly(L-lactic acid) with high performance, including: a) providing a biogenic guanidine (BG) as a catalyst, and a nontoxic acid salt of an essential metal trace element as an activator (Act), and adding the catalyst, the activator, and L-lactide monomer to a polymerization reactor; b) evacuating under vacuum and charging the polymerization reactor with nitrogen for three consecutive times to remove air, and allowing the L-lactide monomer to undergo bulk polymerization under vacuum. The bulk polymerization includes a first reaction stage and a second reaction stage, which are separately carried out at different temperatures, pressures, and reaction times.

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
       [0001]    This application is a continuation-in-part of International Patent Application No. PCT/CN2015/081253 with an international filing date of Jun. 11, 2015, designating the United States, now pending, and further claims priority benefits to Chinese Patent Application No. 201410765621.9 filed Dec. 12, 2014. The contents of all of the aforementioned applications, including any intervening amendments thereto, are incorporated herein by reference. 
     
    
     BACKGROUND OF THE INVENTION 
       [0002]    1. Field of the Invention 
         [0003]    The invention relates to a method for preparing high molecular weight poly(L-lactic acid) (PLLA) with high performance. 
         [0004]    2. Description of the Related Art 
         [0005]    Poly(lactic acid) is widely used in medicine. It features excellent biocompatibility. Conventional preparation methods of commercial-scale poly(lactic acid) employ stannous octoate as catalyst. However, the tin salt is cytotoxic and difficult to separate from the product. 
       SUMMARY OF THE INVENTION 
       [0006]    In view of the above-described problems, it is one objective of the invention to provide a method for preparing high molecular weight poly(L-lactic acid). The resulting poly(L-lactic acid) features high biocompatibility and high performance. 
         [0007]    To achieve the above objective, in accordance with one embodiment of the invention, there is provided a method for preparing high molecular weight poly(L-lactic acid) (PLLA) with high performance, the method comprising:
       a) providing a biogenic guanidine (BG) as a catalyst, and a nontoxic acid salt of an essential metal trace element as an activator (Act), and adding the catalyst, the activator, and L-lactide monomer to a polymerization reactor; and   b) evacuating under vacuum and charging the polymerization reactor with nitrogen for three consecutive times to remove air, and allowing the L-lactide monomer to undergo bulk polymerization under vacuum.       
 
         [0010]    The bulk polymerization comprises a first reaction stage and a second reaction stage. In the first stage, a reaction temperature is between 125 and 140° C., a reaction pressure is between 0.4 and 0.6 torr, a reaction time is between 16 and 24 hours, and a resulting product is medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of between 4.0×10 4  and 5.0×10 4 . In the second reaction stage, a reaction temperature is between 140 and 160° C., a reaction pressure is between 0.1 and 0.3 torr, a reaction time is between 25 and 60 hours, and a final product is a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of between 4.0×10 5  and 5.5×10 5 . 
         [0011]    The bulk polymerization is represented by the following equations: 
         [0012]    the first reaction stage of bulk polymerization: 
         [0000]    
       
                 
         
             
             
         
       
     
         [0013]    the second reaction stage of bulk polymerization: 
         [0000]    
       
                 
         
             
             
         
       
     
         [0014]    * LLA: L-lactide; 
         [0015]    m-PLLA: medium molecular weight poly-L-lactic acid; 
         [0016]    h-PLLA: high molecular weight poly-L-lactic acid; 
         [0017]    BG: biogenic guanidine; 
         [0018]    Act: activator. 
         [0019]    In a class of this embodiment, the final product is nontoxic and has the following performance index: a polydispersity index (PDI) is less than or equal to 1.70, a melting point (Tm) is greater than or equal to 185° C., a crystallinity (Xc) is greater than or equal to 80.2%, with snowy white color. 
         [0020]    In a class of this embodiment, the final product has the following performance index: Mw=5.5×10 5 , PDI=1.50, Tm=188° C., and Xc=82.9%. 
         [0021]    In a class of this embodiment, the catalyst biogenic guanidine is an organic guanidine derivative resulting from arginine metabolism and energy storage/release, comprising arginine, glycocyamine, creatine, creatinine, phosphocreatine; the nontoxic acid salt is a salt of K, Fe, Zn, or Ca; the catalyst and the activator constitute a two-component catalyst system, and a dosage of the two-component catalyst system accounts for between 0.001 and 0.05 wt. % of that of the L-lactide monomer. 
         [0022]    In a class of this embodiment, the nontoxic acid salt is a carbonate, acetate, lactate, or glycolate. 
         [0023]    In a class of this embodiment, the nontoxic acid salt is K 2 CO 3 , FeCO 3 , (CH 3 CH(OH)COO) 2 Zn, CaCO 3 , (CH 3 CH(OH)COO) 2 Ca, CH 3 COOK, (HOCH 2 COO) 2 Zn, or (CH 3 COO) 2 Ca. 
         [0024]    An identification result from Chinese authoritative organization shows that the high performance high molecular weight poly(L-lactic acid) contains no cytotoxicity. 
         [0025]    Advantages of the method for preparing poly(L-lactic acid) are summarized as follows. 
         [0026]    1. The method employs a nontoxic two-component (a catalyst+an activator) catalyst system, which is environmentally friendly. 
         [0027]    2. The method involves no solvent and employs bulk polymerization, no waste water, waste air and waste residue are produced, so it is environmentally friendly. 
         [0028]    3. The final product contains no LLA monomer and no cytotoxicity, and thus it is a biodegradable polymer, with high biosafety. 
         [0029]    4. The final product can be prepared according to practical requirements and has the following performance index: a weight average molecular weight (Mw) is 4.0-5.5×10 5 , a polydispersity index (PDI) is less than or equal to 1.70, a melting point (Tm) is greater than or equal to 185° C., a crystallinity (Xc) is greater than or equal to 80.2%, with snowy white color. The product has wide applications in the medicine and pharmacy fields. 
         [0030]    5. The final product has the following performance index: Mw=5.5×10 5 , PDI=1.50, Tm=188° C., and Xc=82.9%, with snowy white color. 
     
    
     DETAILED DESCRIPTION OF THE EMBODIMENTS 
       [0031]    For further illustrating the invention, experiments detailing a method for preparing poly(L-lactic acid) are described below. It should be noted that the following examples are intended to describe and not to limit the invention. 
         [0032]    LLA monomer, a catalyst and an activator are added to a polymerization reactor. The dosage of the two-component catalyst system accounts for between 0.001 and 0.05 wt. % of that of the LLA monomer. The polymerization reactor is vacuumized and charged with nitrogen for three consecutive times for air removal, and then is allowed for bulk polymerization, which comprises a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature is between 125 and 140° C., a reaction pressure is between 0.4 and 0.6 torr, a reaction time is between 16 and 24 hours, and a resulting product is medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of between 4.0×10 4  and 5.0×10 4 . Thereafter, the second reaction stage is followed, where a reaction temperature is between 140 and 160° C., a reaction pressure is between 0.1 and 0.3 torr, a reaction time is between 25 and 60 hours, and a final product is a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of between 4.0×10 5  and 5.5×10 5 . 
       Example 1 
       [0033]    200.0 g of LLA, 2.0 mg of arginine, and 2.0 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 40 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.5×10 5 . The final product has the following performance index: Mw=5.5×10 5 , PDI=1.50, Tm=188.1° C., Xc=82.9%, and snowy white in color. 
       Example 2 
       [0034]    200.0 g of LLA, 2.0 mg of arginine, and 2.0 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 39 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.4×10 5 . The final product has the following performance index: Mw=5.4×10 5 , PDI=1.51, Tm=187.9° C., Xc=82.5%, and snowy white in color. 
       Example 3 
       [0035]    200.0 g of LLA, 2.0 mg of arginine, and 2.0 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 38 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.3×10 5 . The final product has the following performance index: Mw=5.3×10 5 , PDI=1.53, Tm=187.8° C., Xc=82.4%, and snowy white in color. 
       Example 4 
       [0036]    200.0 g of LLA, 2.0 mg of arginine, and 2.0 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 37 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.2×10 5 . The final product has the following performance index: Mw=5.2×10 5 , PDI=1.53, Tm=187.8° C., Xc=82.3%, and snowy white in color. 
       Example 5 
       [0037]    200.0 g of LLA, 2.0 mg of arginine, and 2.0 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 36 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.1×10 5 . The final product has the following performance index: Mw=5.1×10 5 , PDI=1.52, Tm=187.6° C., Xc=82.2%, and snowy white in color. 
       Example 6 
       [0038]    100.0 g of LLA, 2.0 mg of arginine, and 2.0 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 40 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.0×10 5 . The final product has the following performance index: Mw=5.0×10 5 , PDI=1.54, Tm=187.4° C., Xc=82.1%, and snowy white in color. 
       Example 7 
       [0039]    150.0 g of LLA, 4.5 mg of arginine, and 4.5 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 36 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.5×10 5 . The final product has the following performance index: Mw=4.5×10 5 , PDI=1.58, Tm=186.8° C., Xc=82.1%, and snowy white in color. 
       Example 8 
       [0040]    200.0 g of LLA, 8.0 mg of arginine, and 8.0 mg of K 2 CO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 125° C., a reaction pressure was 0.4 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 5.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 140° C., a reaction pressure was 0.1 torr, a reaction time was 25 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.0×10 5 . The final product has the following performance index: Mw=4.0×10 5 , PDI=1.51, Tm=185.4° C., Xc=80.5%, and snowy white in color. 
       Example 9 
       [0041]    80.0 g of LLA, 5.6 mg of glycocyamine, and 3.2 mg of FeCO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 132° C., a reaction pressure was 0.5 torr, a reaction time was 20 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.5×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 150° C., a reaction pressure was 0.2 torr, a reaction time was 45 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.5×10 5 . The final product has the following performance index: Mw=5.5×10 5 , PDI=1.56, Tm=188.0° C., Xc=82.7%, and snowy white in color. 
       Example 10 
       [0042]    80.0 g of LLA, 5.6 mg of glycocyamine, and 3.2 mg of FeCO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 132° C., a reaction pressure was 0.5 torr, a reaction time was 20 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.5×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 150° C., a reaction pressure was 0.2 torr, a reaction time was 38 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.9×10 5 . The final product has the following performance index: Mw=4.9×10 5 , PDI=1.61, Tm=187.4° C., Xc=81.9%, and snowy white in color. 
       Example 11 
       [0043]    80.0 g of LLA, 5.6 mg of glycocyamine, and 3.2 mg of FeCO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 132° C., a reaction pressure was 0.5 torr, a reaction time was 16 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.5×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 150° C., a reaction pressure was 0.2 torr, a reaction time was 32 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.4×10 5 . The final product has the following performance index: Mw=4.4×10 5 , PDI=1.58, Tm=186.4° C., Xc=80.6%, and snowy white in color. 
       Example 12 
       [0044]    80.0 g of LLA, 5.6 mg of glycocyamine, and 3.2 mg of FeCO 3  were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 132° C., a reaction pressure was 0.5 torr, a reaction time was 20 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.5×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 150° C., a reaction pressure was 0.2 torr, a reaction time was 26 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.0×10 5 . The final product has the following performance index: Mw=4.0×10 5 , PDI=1.61, Tm=185.2° C., Xc=80.4%, and snowy white in color. 
       Example 13 
       [0045]    50.0 g of LLA, 25.0 mg of phosphocreatine, and 25.0 mg of (CH 3 CH(OH)COO) 2 Ca were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 140° C., a reaction pressure was 0.6 torr, a reaction time was 24 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 160° C., a reaction pressure was 0.3 torr, a reaction time was 60 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 5.5×10 5 . The final product has the following performance index: Mw=5.5×10 5 , PDI=1.60, Tm=187.9° C., Xc=82.6%, and snowy white in color. 
       Example 14 
       [0046]    50.0 g of LLA, 25.0 mg of phosphocreatine, and 25.0 mg of (CH 3 CH(OH)COO) 2 Ca were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 140° C., a reaction pressure was 0.6 torr, a reaction time was 24 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 160° C., a reaction pressure was 0.3 torr, a reaction time was 55 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.8×10 5 . The final product has the following performance index: Mw=4.8×10 5 , PDI=1.58, Tm=187.3° C., Xc=81.8%, and snowy white in color. 
       Example 15 
       [0047]    50.0 g of LLA, 25.0 mg of phosphocreatine, and 25.0 mg of (CH 3 CH(OH)COO) 2 Ca were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 140° C., a reaction pressure was 0.6 torr, a reaction time was 24 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 160° C., a reaction pressure was 0.3 torr, a reaction time was 50 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.6×10 5 . The final product has the following performance index: Mw=4.6×10 5 , PDI=1.62, Tm=186.8° C., Xc=81.5%, and snowy white in color. 
       Example 16 
       [0048]    50.0 g of LLA, 25.0 mg of phosphocreatine, and 25.0 mg of (CH 3 CH(OH)COO) 2 Ca were added to a polymerization reactor. The polymerization reactor was vacuumized and charged with nitrogen for three consecutive times for air removal, and then was allowed for bulk polymerization, which comprised a first reaction stage and a second reaction stage. In the first reaction stage, a reaction temperature was 140° C., a reaction pressure was 0.6 torr, a reaction time was 24 hours, and a resulting product was medium molecular weight poly-L-lactic acid (m-PLLA) having a weight average molecular weight (Mw) of 4.0×10 4 . Thereafter, the second reaction stage was followed, where a reaction temperature was 160° C., a reaction pressure was 0.3 torr, a reaction time was 45 hours, and a final product was a high molecular weight poly-L-lactic acid (h-PLLA) having a weight average molecular weight of 4.0×10 5 . The final product has the following performance index: Mw=4.0×10 5 , PDI=1.59, Tm=185.1° C., Xc=80.2%, and snowy white in color. 
         [0049]    While particular embodiments of the invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects, and therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of the invention.