Abstract:
An electrically programmable transistor fuse having a double-gate arrangement disposed in a single layer of polysilicon in which a first gate is disposed overlapping a portion of a source region and a second gate is insulated from the first gate and disposed overlapping a portion of a drain region. The first gate includes a terminal for receiving an externally applied control signal and the second gate is capacitively couple to the drain region in which a coupling device is included for increasing the capacitive coupling of the second gate and the drain region for enabling reduction in fuse programming voltage.

Description:
BACKGROUND OF THE INVENTION  
       [0001]     1. Technical Field of the Invention  
         [0002]     The invention relates generally to the field of integrated circuit and, more particularly, to fusible link programming in semiconductor integrated circuits.  
         [0003]     2. Description of Related Art  
         [0004]     In integrated circuits including CMOS integrated circuits, it is often desirable to be able to permanently store information, or to form permanent connections of the integrated circuit after it is manufactured. Fuse or anti-fuse devices forming fusible links are frequently used for this purpose. Fuses and anti-fuses can also be used to program redundant elements to replace identical defective elements such as DRAM, Flash EEPROM, SRAM, or other memories. Further, fuses can be used to store die identification or other such information, or to adjust the speed of a circuit by adjusting the resistance of the current path.  
         [0005]     One type of fuse device is “programmed” or “blown” using a laser to open a link after a semiconductor device is processed and passivated. This type of fuse device requires precise alignment of the laser on the fuse device to avoid destroying neighboring devices. This and other similar approaches can result in damage to the device passivation layer, and thus, lead to reliability concerns. For example, the process of programming the fuse can cause a hole in the passivation layer when the fuse material is displaced. Also the method is not in-system, sometimes inconvenient, and thus lead to higher test cost.  
         [0006]     Another type of fuse device is the electrical fuse/anti-fuse. Electrical fuse/anti-fuses have been introduced into semiconductor products and are, in many applications, replacing the commonly used laser fuses. The typical electrical fuse/anti-fuse is in-system but is one-time programmable. It is generally a passive element such as resistor or capacitor which is programmed or blown using electrical pulses via a programming (pass gate) transistor. Since significant energy or high programming current is required to pass through these devices to reach the passive element, the size required for the programming (pass gate) transistors can be very large.  
         [0007]     For example, a currently used anti-fuse device is structured based on a conventional MOS transistor. Such an anti-fuse is programmed by applying a voltage (generally about 7 Volts) across the gate-oxide of the MOS transistor. The programming process results in a damaged gate-oxide which reduces the electrical resistance across the oxide. A sensing circuit attached to the anti-fuse is used to differentiate between the high resistance of the intact oxide and the lowered resistance of the damaged oxide. For lower resistances and more reliable sensing, even higher programming voltages and programming currents are used.  
         [0008]     Because of the significant energy required for programming, damage can result to surrounding structure and/or unreliable sensing can result because of the inconsistent nature of the blow process and the relatively small change typically offered in the programmed resistance. Further, these type of devices may not be viable for use with many of the latest process technologies because of the required programming potentials, i.e. high current flow and high voltage levels over a requisite amount of time. It would be advantageous to lower the programming parameters in order to enable reduction of the size of the associated circuits (e.g. voltage generator, programming transistor, wiring, etc.) and/or improve the sensing reliability.  
       SUMMARY OF THE INVENTION  
       [0009]     The present invention achieves technical advantages as an electrically programmable transistor fuse having a source and drain disposed in a semiconductor substrate and further having a double-gate arrangement disposed in a single layer of polysilicon in which one gate is capacitively couple to the drain region. The transistor fuse further includes a coupling device adapted to increase the capacitive coupling of the one gate and the drain region for enabling reduction in fuse programming voltage, wherein programming of the transistor fuse is effectuated via application of a voltage signal to the drain in which the voltage signal is less than the junction breakdown of the transistor fuse.  
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0010]     For a more complete understanding of the present invention, reference is made to the following detailed description taken in conjunction with the accompanying drawings wherein:  
         [0011]      FIG. 1  illustrates a conventional EEPROM device;  
         [0012]      FIG. 1A  illustrates an circuit equivalent of a series-connected isolation transistor and a floating gate transistor;  
         [0013]      FIGS. 2A  illustrates a 2-transistor structure for use as an electrical fuse element in accordance with exemplary embodiments of the present invention;  
         [0014]      FIG. 2B  illustrates a top view of the 2-transistor structure shown in  FIG. 2A ;  
         [0015]      FIG. 3A  illustrates another 2-transistor structure for use as an electrical fuse element in accordance with exemplary embodiments of the present invention;  
         [0016]      FIG. 3B  illustrates a top view of the 2-transistor structure shown in  FIG. 3A ;  
         [0017]      FIG. 4A  illustrates still another 2-transistor structure for use as an electrical fuse element in accordance with exemplary embodiments of the present invention;  
         [0018]      FIG. 4B  illustrates a top view of the 2-transistor structure shown in  FIG. 4A ;  
         [0019]      FIG. 5A  shows a diagram illustrating programming of the 2-transistor structures illustrated in  FIGS. 2A, 3A , and  4 A;  
         [0020]      FIG. 5B  shows biasing for the 2-transistor structures illustrated in  FIGS. 2A, 3A , and  4 A;  
         [0021]      FIG. 6A  illustrates a fuse cell in accordance with exemplary embodiments of the present invention;  
         [0022]      FIG. 6B  shows biasing for the fuse cell illustrated in  FIG. 6A ; and  
         [0023]      FIG. 7  illustrates a fuse array in accordance with exemplary embodiments of the present invention.  
     
    
     DETAILED DESCRIPTION  
       [0024]     The numerous innovative teachings of the present application will be described with particular reference to the presently preferred exemplary embodiments. However, it should be understood that this class of embodiments provides only a few examples of the many advantageous uses and innovative teachings herein. In general, statements made in the specification of the present application do not necessarily delimit any of the various claimed inventions. Moreover, some statements may apply to some inventive features, but not to others. Throughout the drawings, it is noted that the same reference numerals or letters will be used to designate like or equivalent elements having the same function. Detailed Descriptions of known functions and constructions unnecessarily obscuring the subject matter of the present invention have been omitted for clarity.  
         [0025]     Current electrical fuses are passive elements, such as resistors or capacitors, which are programmed by electrical pulses with typical programming currents in the order of milli-amp (mA) or transistor fuses having programming voltage greater than the junction breakdown of the transistor. In accordance with exemplary embodiments of the present invention, a single polysilicon 2-transistor EEPROM type transistor advantageously realized in a self-aligned CMOS process is described and used as a fuse element. The programming current required to program a 2-transistor EEPROM type device is in the order of few micro-amp (IA), a three order of magnitude reduction over typical electric type fuses. However, conventional EEPROM devices are not CMOS compatible and have high programming potentials.  
         [0026]     Conventional split-gate EEPROM structures are formed using at least two layers of polycrystalline silicon and include a floating gate transistor as shown in  FIG. 1 . This memory cell configuration is equivalent to a series connected isolation transistor  11  and floating gate transistor  12  as illustrated in the circuit diagram of  FIG. 1A . The isolation transistor  11  is not influenced by the state of the floating gate and will remain off when its control gate is not activated. For this conventional memory structure, the first layer of poly forms the floating gate. The floating gate covers a portion of a channel region between the source and drain. The remainder of the channel region is directly controlled by a second layer of poly, the control gate, which overlies the floating gate. This overlying control gate couples the gate voltage onto the floating gate and helps pull-up the channel hot electrons. The negative charges injected to the floating gate changes the Vt of the transistor since the trapped electrons change the gate work function; thus requiring additional gate voltage to turn on the device.  
         [0027]     Although this conventional floating gate structure works well for many memory devices, it deviates from the conventional (single poly) CMOS process; thus requiring additional process steps as well as increasing process complicity in deposit and removal of the floating gate poly in a small density area among a large processor chip. Also, the floating gate poly presents added equipment costs to maintain compatibility among logic Fabs, for the conventional logic CMOS Fab is equipped with single poly process.  
         [0028]     Referring now to  FIGS. 2A, 3A , and  4 A there are illustrated 2-transistor structures for use as an electrical fuse element (eFuse) in accordance with exemplary embodiments of the present invention. In each illustrated structure, the control gate and floating gate are implemented in a single-poly process using standard CMOS processing without adding another polysilicon level. Single poly enables the eFuse to be implemented in a host logic process preserving the same process steps maintaining process simplicity and process cost. In addition, the 2-transistor structures of  FIGS. 2A, 3A , and  4 A operate at a much lower programming voltage because the gate voltage (˜5V or below) is enabled to serve to turn on the 2-transistor portion. A vast improvement to the gate bias for programming (˜12V) for the structure shown in  FIG. 1  and other similar memory devices requiring such a high programming voltage. The typical operating bias for the conventional structure of  FIG. 1  is shown in tabular format in  FIG. 1B .  
         [0029]     Referring now to  FIGS. 2A and 2B , the eFuse  200  includes a source region  210  and drain region  211  of a first conductivity type formed in a semiconductor substrate of a second conductivity type opposite from the first conductivity type in which the source  210  and drain  211  are spaced apart to define a channel region  213  therebetween. Formed over the source region  210 , drain region  211  and channel region  213  is a uniform layer of insulating material, on the order of 50 nm. The eFuse  200  further includes a 2-transistor arrangement formed in a single layer of poly. The 2-transistor includes a floating gate portion  215  overlapping a portion of the drain  211  and a control gate portion  216  overlapping a portion of the source  210 . The control gate  216  includes a terminal for receiving externally applied voltage potentials for controlling programming and read operations. The floating gate portion  215  and a control gate portion  216  are isolated from one another. Further, an isolated well region  220  can also be formed in the semiconductor substrate.  FIG. 2B  illustrates a top layout view of the eFuse shown in  FIG. 2A . The isolated well  220  is drawn in the semiconductor substrate to overlap only the floating gate portion  215  providing for increased capacitive coupling and reduced programming voltage.  
         [0030]     In operation, biasing of the eFuse is achieved through capacitive coupling. That is, the floating gate  215  is independently biased via capacitive coupling with the drain  211  and isolated well  220 . The floating gate  215  is charged using programming known as Channel Hot Electron programming. In particular (as is illustrated in  FIGS. 5A and 5B ), with the source  210  grounded (Vss), threshold voltage (Vt) applied to the gate, and a programming voltage applied to the drain  211 , a programming current flows and electrons are provided by source side injection to the floating gate  215  when sufficient energy is gained to jump the silicon energy barrier (˜3.1 eV). The isolation well  220  and an extended RX width drain (further discussed below) are designed to provide at least a 70% coupling between the drain  211  and floating gate  215  to enable the lower programming voltage thus, no HV process is needed. With this transistor structure and biasing arrangement, the eFuse programming voltage can be kept below junction breakdown, ranging typically from 3-6V. Exemplary operating bias for the eFuse structures of  FIGS. 2A, 3A , and  4 A is shown in tabular format in  FIG. 5B .  
         [0031]     During the Read mode of operation, with the biasing conditions established as described in the table of  FIG. 5B , the eFuse exhibits one of two predetermined responses in accordance with charge on the floating gate  215 . When the floating gate  215  has been programmed (i.e., charged), it takes more voltage than a predetermined Vref to turn on the floating gate transistor and thus no current will flow from source  210  to drain  211 .  
         [0032]     In contrast, when the floating gate  215  has not been programmed, Vref is enough to turn on the isolation transistor  11  and the floating gate  12  transistor and current will flow from the source  210  to the bit line (i.e., drain  211 ). Current flow detection can then be used to determine the programming state.  
         [0033]     To erase or reprogram, a negative programming voltage (in this example −5V) is applied to the control gate  216  and hence electrons are channeled away from the floating gate  215 .  
         [0034]     In another embodiment, illustrated in  FIGS. 3A and 3B , the drain  311  is drawn with an extended RX width overlapping substantially all the floating gate  215 . The extended RX width works the same as the isolated well  220  in that it increases drain-to-floating gate overlap to increase capacitive coupling thus enabling lower programming voltages. In a further embodiment, to increases the coupling efficiency of the drain voltage to the floating gate, the eFuse includes a drive-in implant formed in the semiconductor substrate as shown in  FIGS. 4A and 4B . Although the drive-in implant  410  is shown in the extended drain configuration, it can also be used with the isolated well configuration.  
         [0035]     Referring now to  FIG. 6A  there is illustrated a fuse cell  610  in accordance with exemplary embodiments of the present invention. The fuse cell  610  includes an eFuse  200 , select circuitry  615 , latch circuitry  620 , a programming transistor (Prog)  625 , and a programming current source (OSC)  630 . Since Flash programming involves high current injection, a HV source (OSC)  630  is needed to pass the required program current to BL (drain). The OSC  630  is coupled to the drain  211  of the 2-transistor eFuse  200  via Prog  625 . Prog  625  is selected ON for programming and selected OFF for reading. The select circuitry  615  is coupled to the control gate  216  of the eFuse  200  for selecting the fuse for programming. Selection of the fuse is thru latch circuitry  620  to BL (drain) and select circuitry  615  to WL (gate). Latch and select circuitry can be connected to a state machine for command. Operation of the fuse cell may be understood by those skilled in the art with reference to the above-mentioned eFuse structure and the biasing conditions shown in  FIG. 6B . In particular, for programming, the source  210  is grounded and programming voltage of 5V is applied to the drain  211 ,  311  or bit line connection with Prog selected ON.  
         [0036]      FIG. 7  illustrates an array configuration using the eFuse shown in  FIG. 6A  in which the select blocks  615  represent the select circuitry  615  of WL in  FIG. 6A  and the latch blocks L 1 , L 2 , . . . LN represent the latch circuitry  620  to respective bit lines. The programming transistor  625  and OSC  630  have been omit for clarity.  
         [0037]     Although a preferred embodiment of the method and system of the present invention has been illustrated in the accompanied drawings and described in the foregoing Detailed Description, it is understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substitutions without departing from the spirit of the invention as set forth and defined by the following claims.