Abstract:
In accordance with the invention, a drill comprises a drill housing with a handle portion and a driver portion. An electrical drill motor is located in the driver portion. The drill motor has an output shaft for coupling output rotary power. An electrical switch controls the operation of the drill motor. The electrical switch it is located on the handle portion of the drill housing. A chuck is coupled to the output shaft of the drill motor. A display combines information or state of charge of the battery and drill direction without unduly compromising battery life.

Description:
TECHNICAL FIELD 
       [0001]    The invention relates to multifunction indicators for portable drills, particularly those powered by batteries, such as rechargeable batteries. 
       CROSS REFERENCE TO RELATED APPLICATIONS 
       [0002]    Not applicable. 
       STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT 
       [0003]    Not applicable. 
       BACKGROUND OF THE INVENTION 
       [0004]    Electrically powered drills remain one of the mainstays of every tool box, whether it be that of a homeowner or construction professional. Even going back to the 1950s, electrical drills were in very common use in the home, with companies like Sears Roebuck &amp; Co. and others turning out high quality products at very modest prices in what was then a very old technology. 
         [0005]    Indeed, the most modern form of the electric drill, namely a pistol shaped device with a multi-fingered chuck that could be tightened using a conical gear key, followed closely the development of these chucks by the Jacobs Manufacturing Co. in or about 1902. Except for the introduction of a switch to reverse drive direction and the introduction of rechargeable batteries in recent years, the technology remains essentially static now. 
       SUMMARY OF THE INVENTION 
       [0006]    In accordance with the invention, it has been recognized that, in some respects, battery-powered electric drills differ fundamentally from electric drills which are plugged into alternating current outlets as are commonly found in houses, offices and other facilities. First of all, these battery-powered tools may only be operated for a limited amount of time. In addition, batteries, while they do provide efficiency of effort as compared to conventional alternating current powered tools, do involve considerable expense. In addition, proper disposal of the batteries carries added costs. In connection with this, it is also noted that the rechargeable batteries do have a limited life in terms of the number of times which they may be recharged. 
         [0007]    More particularly, reversible drills of the battery powered variety may, by mistake, be powered with a drill bit going in the wrong direction. This results in loss of power and depletion of battery life. Many times, this may occur for a prolonged period of time and is only discovered when the lack of progress, for example, in drilling a hole becomes apparent. In addition, operation of a drill in reverse against the workpiece may cause a drill bit to overheat. If a screw or bolt is properly seated in a workpiece, operation in the forward direction may cause it to strip threads cut in the workpiece. 
         [0008]    It will be understood that the prevention of such rotation inadvertently in the wrong direction will be effective to preserve battery life and prevent damage to drill bits. 
         [0009]    In an effort to avoid this problem, drills with directional switches often have the switches labeled with, for example, alphanumeric silkscreen-type markings. Alternatively, markings may be molded into a part. However, markings may be difficult to read, and with time, may chip away. In addition, such markings are typically on or adjacent to the drill actuation switch and are thus not easily visible, because of their position, and may even be covered by the fingers of the individual using the battery-powered drill. 
         [0010]    In accordance with the invention, it has further been recognized that drills often lose their charge for reasons unrelated to the amount of work being done. For example, it has been recognized that in many circumstances, drills are operated to perform a task but are positioned improperly, requiring that the work be repeated. Worst than that, sometimes a new workpiece needs to be obtained and this involves waste of workpieces and the materials from which they are made with consequent loss of any labor which has been expanded to make the same and associated environmental damage. 
         [0011]    In an effort to address these problems, prior art electrical drills may be provided with a light. Generally, this has involved the use of a light emitting diode which may extend from the body of the electrical drill. Alternatively, the prior art shows the use of a light emitting diode which is recessed inside the drill. Typically, the light emitting diode is aimed at the place where the drilling or other operation, such as tightening or unscrewing of a screw, is done. 
         [0012]    While they have been available on the market for many years, about 20 years ago, electric powered drills and other tools came into prominence. Because the structural aspects of these tools which performed directly the work for which they are intended differed from earlier tools only by the substitution of battery power, designs largely emulated conventional tools powered by house current. 
         [0013]    In accordance with the present invention, however, recognition of the limitations of battery power are recognized with a charge state indicator. More particularly, in accordance with the invention charge state testing is performed using battery tester circuitry which draws power only when it is in use. This is in contrast to other battery-powered drills which utilize charge state indicators which continuously monitor battery power. The result is that if a drill is not used every day or at least not being charged continuously, prior art drills will prematurely lose charge. This means that when it is time to use them, if they have not been continuously charged, they will not work. 
         [0014]    Moreover, if the electric drill is recharged, the charge followed by discharge followed by recharge operation has the effect of prematurely shortening the life of the battery. Besides being associated with significant economic costs, premature disposal of rechargeable batteries, which have a limited charge/recharge cycle life, does unnecessary environmental damage. 
         [0015]    Alternatively, if the electric drill has been continually plugged into the house current, it has been continually drawing electricity, which consumes energy, causes pollution, and, albeit inefficiently, produces heat (increasing air conditioning load). Thus, the alternative of continuous charging is also disadvantageous. 
         [0016]    While continuously operating charge state indicators in, for example, mobile phones poses little problems, as such devices are routinely recharged and use every day, in the context of an electric drill, the same, despite their common usage, are an unrecognized and serious problem. 
         [0017]    In accordance with the invention, these problems are addressed by providing a drill which comprises a drill housing with a handle portion and a driver portion. An electrical drill motor is located in the driver portion. The drill motor has an output shaft for coupling output rotary power. An electrical switch controls the operation of the drill motor. The electrical switch it is located on the handle portion of the drill housing. A chuck is coupled to the output shaft of the drill motor. 
         [0018]    A light is positioned to principally illuminate those areas of the workpiece which are likely to be visible to the user of the tool. 
         [0019]    He invented a drill also comprises charge state measuring circuitry having a plurality of output terminals. Actuation of the output terminals or combination of output terminals each corresponds to a particular state of charge. A red indicator light is coupled to one of the output terminals. The one of the output terminals and indicates a relatively poor state of charge. A green indicator light is coupled to an other one of the output terminals. The other one of the output terminals and indicates a relatively good state of charge. A charge test switch actuates the charge state measuring circuitry. 
         [0020]    The charge state measuring circuitry further comprises an output terminal for driving a yellow light. The charge state measuring circuitry actuates the yellow light to indicate a condition which is neither good nor poor. It also actuates the green light and the yellow light simultaneously to indicate a battery charge condition that is better than that indicated by the yellow light but not as good as that indicated by the green light. The measuring circuitry also actuates the red light and the yellow light simultaneously to indicate a battery charge condition that is worse than that indicated by the yellow light but not as bad as that indicated by the red light. 
         [0021]    The indicator lights may be located on the left side of the handle portion of the drill housing. 
         [0022]    A green directional indicator and a red directional indicator may be included to indicate movement of the drill chuck, with the green indicator indicating movement in a clockwise direction and the red indicator indicating movement in a counterclockwise direction. 
         [0023]    The indicator lights may be located on the top of the driver portion of the drill housing. The red and green indicator lights and the charge test switch may be located adjacent the left side of the drill in the case of a drill primarily intended for a right-handed user. 
         [0024]    A first workpiece illuminating light may be provided on the left-hand side of the drill, and a second workpiece illuminating light may be positioned on the top of driver portion of the drill. A light may be positioned to principally illuminate those areas of the workpiece which are likely to be visible to the user of the tool and may comprise a plurality of light sources positioned circumferentially about a forward end of the driver portion. A workpiece illumination light may be positioned on the top of driver portion of the drill to illuminate more visible portions of the workpiece. Another workpiece illumination light may be positioned adjacent the bottom of driver portion of the drill housing to illuminate remaining more visible portions of the workpiece not likely to be covered by the hand of the user and the handle portion of the drill housing. 
         [0025]    In accordance with the invention, it has also further been recognized that drills often lose their charge for reasons unrelated to the amount of work being done. For example, it has been recognized that in many circumstances, drills are operated to perform a task but are positioned improperly, requiring that the work be repeated. Worst than that, sometimes a new workpiece needs to be obtained and this involves waste of workpieces and the materials from which they are made with consequent loss of any labor which has been expended to make the same. Added to this is associated environmental damage. 
         [0026]    In an effort to address these problems, prior art electrical battery-powered drills may be provided with a light. Generally, this has involved the use of a light emitting diode which may extend from the body of the electrical drill. Alternatively, the prior art shows the use of a light emitting diode which is recessed inside the drill. Typically, the light emitting diode is aimed at the place where the drilling or other operation, such as tightening or unscrewing of a screw, is done. 
         [0027]    In accordance with the invention, high efficiency in lighting is provided by illuminating principally those areas of the workpiece which are likely to be visible to the user of the tool and/or likely to need illumination. 
         [0028]    Importantly, as has been recognized in accordance with the invention, the positioning of lights aligned with the bottom of the drill and its handle suffers from the inefficiency of not illuminating that portion of the workpiece adjacent the top of the drill, i.e. that portion of the workpiece opposite the handle. Since the most visible part of the workpiece is that portion of the workpiece adjacent the left side of the drill in the case of a right-handed user and adjacent the right side of the drill in the case of a left-handed user, and the second most visible part is that portion of the workpiece opposite the handle, maximum efficiency of illumination and provision of the tool which will work well for both right-handed and left-handed users is served by the provision of lighting on opposite sides of the drill and adjacent the top of the drill. 
         [0029]    This approach will also accommodate both right-handed and left-handed use of the inventive drill by a single individual, something which particular jobs may require. 
         [0030]    Still further efficiency can be provided by the provision of switches associated with each of the lights, so that illumination may be tailored to a particular user&#39;s style or a particular job&#39;s requirements. 
     
    
     
       BRIEF DESCRIPTION THE DRAWINGS 
         [0031]    The operation of the invention will become apparent from the following description taken in conjunction with the drawings, in which: 
           [0032]    The operation of the invention will become apparent from the following description taken in conjunction with the drawings, in which: 
           [0033]      FIG. 1  is a side view illustrating a drill of the type appropriate for implementation of the present invention; 
           [0034]      FIG. 2  is a front view of the drill illustrated in  FIG. 1 ; 
           [0035]      FIG. 3  is a left side view of a drill for a right-handed user constructed in accordance with the present invention; 
           [0036]      FIG. 4  is a front view of an alternative lighting arrangement; 
           [0037]      FIG. 5  is a top plan view of a drill incorporating the present invention; 
           [0038]      FIG. 6  is a detail view showing the indicator illustrated in  FIG. 5 ; 
           [0039]      FIG. 7  is a front view illustrating a particularly advantageous lighting arrangement in a drill incorporating the present invention; 
           [0040]      FIG. 8  is a front view illustrating an alternative lighting arrangement. 
       
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
       [0041]    As illustrated in  FIG. 1 , an electric drill  10  constructed in accordance with the present invention is illustrated. 
         [0042]    Drill  10  includes a handle portion  12  and a driver portion  14 . Driver portion  14  comprises a neck  16 . A chuck  18 , of conventional design, is mounted on a spindle  20 . In accordance with the preferred embodiment, it is contemplated that chuck  18  may be any conventional hex socket chuck, as a wide variety of tool bits having mountings suitable for such chucks are readily available on the market. 
         [0043]    Alternatively, a multi-fingered chuck, for example one of the type using a serrated sleeve may be employed. Alternatively, a multi-fingered chuck employing a conical gear pin key (such as that sold by Jacobs Manufacturing) may also be advantageously employed in accordance with the present invention. Spindle  20  is coupled to a motor, not illustrated, but of conventional design, housed within driver portion  14 . In accordance with the invention, drill  10  is capable of both forward and reverse movement. The same is achieved using conventional circuitry. 
         [0044]    Driving direction is selected by an on/off switch  22 . Switch  22  includes a lever operator  24  mounted for rotation about a pivot bar  26 , illustrated in hidden lines in  FIG. 1 . Lever operator  24  is mounted with a conventional spring mechanism which biases lever operator  24  in the position illustrated in  FIG. 1 . 
         [0045]    Upon the application of pressure to the upper portion  28  of lever operator  24 , in the direction of arrow  30 , spindle  20  is caused rotate in the clockwise direction, thus causing drill bit  32  to rotate clockwise and drill into a workpiece, for example creating a hole or driving a screw into a workpiece. 
         [0046]    It is noted that a drill bit  32  is shown for purposes of illustration, but that drill  10  may be used to rotate a wide variety of tools, such as bits with conventional slot and Philips screwdriver tips of all types and sizes, hex wrench bits and specialized tools such as star drivers and four sided drivers. Conversely, upon the application of pressure to the lower portion  34  of lever operator  24 , in the direction of arrow  36 , spindle  20  is caused rotate in the counter-clockwise direction, thus causing drill  32  to rotate counter-clockwise and being withdrawn from the workpiece, leaving behind the hole. 
         [0047]    In accordance with the preferred embodiment of the invention, a three position switch  38  with a slider selection member  40  changes the state of inventive drill  10  from a first position illustrated in dashed lines, where it is operable and lights illuminate the workpiece, to, when slider member  40  is in the position illustrated at  40   a,  an “on” position where the drill will operate but no illumination is provided, when slider member  40  is illustrated in solid lines. 
         [0048]    Slider member  40  may also be put in the locked position shown in dashed lines as indicated by reference numeral  40   b,  in which position neither tool operation nor illumination is provided. Such locking and turning on of lights using a slider switch is conventional and three position switch  38  may be of any conventional design as is illustrated more clearly in  FIG. 2 . Light  44  is oriented in a direction which causes it to illuminate the workpiece as illustrated in  FIG. 1 . 
         [0049]    In accordance with a preferred embodiment, a marking showing the position for the application of force by the finger of the user to achieve at a forward or clockwise drilling operation takes the form indicated by forward alphanumeric indicator  46 . Likewise, rearward or counterclockwise motion may be achieved by squeezing switch  22  in the direction indicated by arrow  36  adjacent rearward alphanumeric indicator  48 . 
         [0050]    For ease of operation a second forward alphanumeric indicator  50  and a second rearward alphanumeric indicator  52  are provided on the opposite side of the drill as illustrated in  FIG. 3 . 
         [0051]    As illustrated in  FIG. 5 , the inventive drill includes an indicator  70  located on the top of the drill  10 . Referring to  FIGS. 5 and 6 , inventive drill  10  further comprises a battery testing switch  54  located on the top of the housing. Adjacent battery testing switch  54  is a red light  56  which is positioned circumferentially beside a yellow light  58 , which in turn, is positioned circumferentially beside a green light  60 . Lights  56 - 60  are connected to a battery testing circuit, with actuation of a red light indicating a very weak battery, and a weak battery indicated by simultaneous lighting of the red light  56  and yellow light  58 . Actuation of only yellow light  58  indicates a weakening battery. Actuation of yellow light  58  and green light  60  indicates a relatively strong battery condition. Finally, actuation of green light  60  indicates a battery which is substantially fully charged. These various actuation combinations may be obtained from a conventional voltage measuring circuit and a suitable gating arrangement driving the lights. The presence of state of charge indication circuitry is indicated by an indicia  61  of conventional configuration. 
         [0052]    The position of switch  54  is particularly advantageous, being on the top of the drill driver portion  14  because it is not likely to be accidentally actuated. The result is a very accessible state of charge indicator. On the other hand, because the indicator lights  56 - 60  are also visible when the drill is held in either hand, access is particularly easy. This promotes ease-of-use. 
         [0053]    Indicator  70  also includes green indicator lights  72  which is actuated when they inventive drill  10  is turned on in the forward or clockwise direction. Similarly, red lights  74  is actuated when drill  10  is turned on in the reverse or counterclockwise direction. 
         [0054]    In accordance with a preferred embodiment of the invention, lights are provided to illuminate the workpiece. Generally, that portion of the workpiece, which lies adjacent to the handle, is not easily visible or commonly visible to the user. Accordingly, the provision of lights in such a position, for example as illustrated by light  62  in  FIG. 4  may not be the most advantageous arrangement, because it illuminates portions of the workpiece which are not visible. Accordingly, in accordance with the invention, as illustrated in  FIGS. 2 and 3 , lights  64 ,  66  and  68  are provided in positions which are more efficient. 
         [0055]    Thus, light  64  on the left-hand side of the drill illuminates the most visible portions of the workpiece. Likewise, light  66  positioned on the top of driver portion  14  of drill  10  illuminates relatively visible portions of the workpiece. Finally, light  68  illuminates the remaining portion of the workpiece not likely to be covered by the hand of the user and handle portion  12  of drill  10 . 
         [0056]    An alternative embodiment of the inventive drill  110  is illustrated in  FIG. 7 . Drill  110  is similar to drill  10  except for the inclusion of a light illumination package comprising lights  164  and  166 . This arrangement takes care of the two most effective lighting areas being at the top and the left-hand side of the drill in the case of a right-handed user. This configuration may be reversed for left-handed users with the reconfiguration of light  164  to a position on the right side of the drill (as opposed to the left side of the drill). 
         [0057]    In accordance with the invention, as illustrated in  FIG. 8 , it is contemplated that a drill  210  may comprise three lights  264 ,  266  and  268 . This results in added illumination, as well as some additional lighting on the right side of the drill.