Abstract:
A method for regulating water output is presented. The method includes receiving an input at a plurality of sensors, transmitting a signal to a control unit in response to receiving the input, controlling, via the control unit, a first plurality of solenoid valves to regulate hot water controlling, via the control unit, a second plurality of solenoid valves to regulate cold water in response to the signal, creating a water mixture comprising at least hot water output from at least one of the first plurality of solenoid valves or cold water output from at least one of the second plurality of solenoid valves, and outputting the water mixture to a water output unit.

Description:
BACKGROUND 
       [0001]    1. Field 
         [0002]    The present disclosure is related, generally, to a digital fluid control valve, and more specifically, to a digital fluid control valve that regulates a volume and/or temperature of water that is output from a plumbing fixture. 
         [0003]    2 Background 
         [0004]    A typical water dispenser system, such as a faucet or shower may require a user to adjust a water output level for hot water and cold water via knobs or levers. Furthermore, typical water dispenser systems may also rely on at least one cartridge defined within the system to control the volume of hot water and cold water dispensed via a faucet. Specifically, the typical system uses a cartridge system to deliver the hot water and cold water in a linear motion. For example, a user may request for an increase in water flow while a faucet is dispensing a small amount of water. In this example, the typical cartridge system would cycle through various iterations to reach the appropriate flow setting. Accordingly, the use of a cartridge system increases the time required to reach the desired water flow. 
         [0005]    Additionally, over time, knobs and levers may become loose and worn out. Furthermore, the cartridge may also wear out and replacement may be necessary. Accordingly, a typical water dispenser system may not accurately deliver hot water or cold water when the knobs, levers, or cartridges wear out. 
         [0006]    Thus, it is desired to provide a solution that does not utilize a cartridge to deliver the hot water and the cold water. Provided is an aspect that utilizes a digital fluid control valve with solenoid valves to accurately deliver the amount of hot water and cold water as requested by the user. 
       SUMMARY 
       [0007]    According to an aspect, a method for regulating water output is presented. The method includes receiving an input at a plurality of sensors, transmitting a signal to a control unit in response to receiving the input, controlling, via the control unit, a first plurality of solenoid valves to regulate hot water controlling, via the control unit, a second plurality of solenoid valves to regulate cold water in response to the signal, creating a water mixture comprising at least hot water output from at least one of the first plurality of solenoid valves or cold water output from at least one of the second plurality of solenoid valves, and outputting the water mixture to a water output unit. 
         [0008]    According to one feature, the first plurality of solenoid valves and the second plurality of solenoid valves are attached to a mixing chamber. Furthermore, controlling the first plurality of solenoid valves comprises opening or closing each of the first plurality of solenoid valves to regulate a hot water volume in the mixing chamber, and controlling the second plurality of solenoid valves comprises opening or closing each of the first plurality of solenoid valves to regulate a cold water volume in the mixing chamber. Moreover, controlling the first plurality of solenoid valves comprises opening or closing each of the first plurality of solenoid valves according to a size of a hot water opening associated with each of the first plurality of solenoid valves, controlling the second plurality of solenoid valves comprises opening or closing each of the first plurality of solenoid valves according to a size of a cold water opening associated with each of the second plurality of solenoid valves. 
         [0009]    According to another feature, transmitting the signal comprises transmitting a first signal for increasing a water temperature, a second signal for decreasing the water temperature, a third signal for increasing a water pressure, and a fourth signal for decreasing the water pressure. 
         [0010]    According to yet another feature, the method further includes receiving the hot water at the first plurality of solenoid valves via a hot water input unit, and receiving the cold water at the second plurality of solenoid valves via water input unit. 
         [0011]    According to still yet another feature, the plurality of sensors are infra-red touch free sensors. Furthermore, the water output unit is a faucet. 
         [0012]    According to another aspect, a water regulating apparatus is presented. The apparatus includes an input unit configured to receive a user input via a plurality of sensors, a control unit configured to transmit a signal in response to the user input, and a control box including a first plurality of solenoid valves to regulate hot water, a second plurality of solenoid valves to regulate cold water, the control box configured to control at least the first plurality of solenoid valves or second plurality of solenoid valves to create a water mixture comprising at least hot water output from at least one of the first plurality of solenoid valves or cold water output from at least one of the second plurality of solenoid valves in response to the transmitted signal, and output the water mixture to a water output unit. 
         [0013]    This has outlined, rather broadly, the features and technical advantages of the present disclosure in order that the detailed description that follows may be better understood. Additional features and advantages of the disclosure will be described below. It should be appreciated by those skilled in the art that this disclosure may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present disclosure. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the teachings of the disclosure as set forth in the appended claims. The novel features, which are believed to be characteristic of the disclosure, both as to its organization and method of operation, together with further objects and advantages, will be better understood from the following description when considered in connection with the accompanying figures. It is to be expressly understood, however, that each of the figures is provided for the purpose of illustration and description only and is not intended as a definition of the limits of the present disclosure. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0014]      FIG. 1  illustrates an example of a fluid control valve according to an aspect of the present disclosure. 
           [0015]      FIG. 2  illustrates an example of an exploded view of the fluid control valve of  FIG. 1  according to an aspect of the present disclosure. 
           [0016]      FIG. 3  illustrates an example of a housing for the fluid control valve according to an aspect of the present disclosure. 
           [0017]      FIG. 4  illustrates an example of a fluid control valve system according to an aspect of the present disclosure. 
           [0018]      FIG. 5  illustrates the block diagram of a fluid control valve system according to an aspect of the present disclosure. 
       
    
    
     DETAILED DESCRIPTION 
       [0019]    A solenoid valve may refer to an electromechanical valve for use with liquid or gas. The solenoid valve may be controlled by an electrical current. For example, in a two-port solenoid valve, the flow may be switched on or off. A series of solenoid valves may be defined over a series of fluid control valve openings to form a fluid valve system. The fluid valve system may control the amount of hot water or cold water that may flow into a digital fluid control valve body. The digital fluid control valve body will be referred to as a mixing chamber. The water mixture from the mixing chamber may be dispensed from an output device, such as a faucet or shower head. The amount of hot water and cold water may be computer controlled to deliver the requested amount of water via a non-linear system. 
         [0020]      FIG. 1  illustrates a fluid valve system according to an aspect of the present disclosure. The fluid valve system  100  may include a mixing chamber  301  including at least a pair of solenoid valves. For example, as illustrated in  FIG. 1 , a first, second, and third hot water solenoid valves  401 - 403  may be defined on a first side of the mixing chamber  301  and a first, second, and third cold water solenoid valves  404 - 406  may be defined on a second side of the mixing chamber  301 . In this example, the second side is opposite the first side. 
         [0021]    The first, second, and third hot water solenoid valves  401 - 403  may be connected to a hot water intake pipe  165  to receive a hot water input. Likewise, the first, second, and third cold water solenoid valves  404 - 406  may be connected to a cold water intake pipe  166  to receive a cold water input. A water outlet  164  may be defined within the mixing chamber  301  to output water from the mixing chamber  301 . 
         [0022]    Furthermore, as illustrated in  FIG. 1 , the mixing chamber  301  may include a thermocouple  308  to determine the temperature of the water in the mixing chamber  301 . A control board  305  may also be defined on the mixing chamber  301 . The control board  305  may be connected to the thermocouple  308  to obtain the measured temperature and may also be connected to each solenoid valve to independently control each solenoid valve. 
         [0023]      FIG. 2  illustrates a fluid valve system according to an aspect of the present disclosure. The fluid valve system  100  of  FIG. 2  is an exploded view of the fluid valve system of  FIG. 1 . 
         [0024]    In one aspect, a number of openings may be defined within the mixing chamber  301  to allow water to enter the mixing chamber  301 . Specifically, each opening may be associated with one of the solenoid valves defined on the mixing chamber  301 . Moreover, according to the current aspect the openings may vary in size. Still according to another aspect, all or some of the openings may have the same size. 
         [0025]    For example, as illustrated in  FIG. 2 , a number of openings may be defined on one side of the mixing chamber  301  to correspond with the first, second, and third hot water solenoid valves  401 - 403 . Specifically, a first hot water opening  451  may correspond with first hot water solenoid valve  401 . More specifically, the first hot water opening  451  may be smaller in comparison to the other hot water openings, and therefore, less water may enter the mixing chamber  301  via the first hot water opening  451  in comparison to the amount of water that may enter the mixing chamber  301  via other openings. 
         [0026]    Furthermore, a second hot water opening  452  may correspond with the second hot water solenoid valve  402  and may be larger than the first hot water opening  451 . In other words, the second hot water opening  452  may have a size that is a specific multiple of the size of the first hot water opening  451 . For example, the second hot water opening  452  may be twice the size of the first hot water opening  451 . 
         [0027]    Moreover, a third hot water opening  453  may correspond with the third hot water solenoid valve  403  and may be larger than the second hot water opening  452 . In other words, the third hot water opening  453  may be a size that is a specific multiple of the size of the second hot water opening  452 . For example, the third hot water opening  453  may be twice the size of the second hot water opening  452 . 
         [0028]    Additionally, as illustrated in  FIG. 2 , a number of openings may be defined on another side of the mixing chamber  301  to correspond with the first, second, and third cold water solenoid valves  404 ,  405 , and  406 . 
         [0029]    Specifically, a first cold water opening  454  may correspond with the first cold water solenoid valve  404 . More specifically, the first cold water opening  454  may be smaller in comparison to the other cold water openings, and therefore, less water may enter the mixing chamber  301  via the first cold water opening  454  in comparison to the amount of water that may enter the mixing chamber  301  via other openings. 
         [0030]    Furthermore, a second cold water opening  455  may correspond with the second cold water solenoid valve  405  and may be larger than the first cold water opening  454 . In other words, the second cold water opening  455  may have a size that is a specific multiple of the size of the first cold water opening  454 . For example, the second cold water opening  455  may be twice the size of the first cold water opening  454 . 
         [0031]    Moreover, a third cold water opening  456  may correspond with the third cold water solenoid valve  406  and may be a size that is larger than the second cold water opening  455 . In other words, the third cold water opening  456  may have a size that is a specific multiple of the size of the second cold water opening  455 . For example, the third cold water opening  456  may be twice the size of the second cold water opening  455 . 
         [0032]    It should be noted that aspects of the disclosure are not limited to the three hot water solenoid valves, three cold water solenoid valves, and the openings associated with each valve. The number of hot water and cold water solenoid valves may be adjusted as desired. Moreover, the number of openings may be adjusted to correspond to the number of hot water and cold water solenoid valves. An increased number of solenoid valves and associated openings may provide the user with an increased number of temperature and water flow settings. Additionally, the order for the size of the openings is not limited to the small to large ordering of the present disclosure, other orderings, such as large to small or a random ordering may be utilized as desired. 
         [0033]    In one aspect, the hot water and cold water solenoid valves may be associated with a binary string. For example, as illustrated in  FIGS. 1 and 2 , the fluid control valve system  100  may include three hot water solenoid valves, and therefore, in this example, the three hot water solenoid valves would be associated with a three digit binary number. According to one aspect, the first hot water opening  451  may be associated with the first binary number in the binary string. Alternatively, according to another aspect, the first hot water opening  451  may be associated with the final binary number in the binary string. The remaining openings may be associated with digits in the binary string in accordance with the association of the first hot water opening with a digit in the binary string. 
         [0034]    In this aspect, a binary numerical value of 0 may represent a closed solenoid valve such that water does not flowing through the opening. Additionally, a binary numerical value of 1 may represent an open solenoid valve such that the water flows through the opening. Alternatively, according to another aspect, a binary numerical value of 1 may represent a closed solenoid valve such that water does not flowing through the opening. Additionally, a binary numerical value of 0 may represent an open solenoid valve such that the water flows through the opening. 
         [0035]    For example, in a fluid control valve system with three hot water solenoid valves, an input of “000” will cause the three hot water solenoid valves to be closed. In this example, the input of “000” may be received when there is a user input for no hot water. 
         [0036]    As another example, an input of “001” may open either the first hot water solenoid or the third hot water solenoid depending on the configuration of the fluid control valve system. As yet another example, an input of “010” may open the second hot water solenoid valve. 
         [0037]    In this aspect, the fluid control valve system may receive the binary input in response to a user&#39;s request for a specific hot water temperature. Specifically, the binary input controls the number of solenoid valves that may be opened, and therefore, the flow of hot water into the fluid control valve may be controlled. 
         [0038]    Accordingly, the cold water solenoid valves may be opened and closed according to a binary string input that is similar to the aspects and examples disclosed with regard to the hot water solenoid valves. 
         [0039]    According to one aspect, the fluid control valve system may utilize infra-red touch free sensors to facilitate activating and de-activating an output device, such as a the faucet. Additionally, the infra-red touch free sensors may adjusts the hot water or cold water settings. The infra-red touch free sensors may perform the aforementioned functions via one step or a plurality of steps. Accordingly, infra-red touch free sensors provide an ancillary benefit because a user may not be required to physically touch any knobs or levers on the faucet. 
         [0040]    According to an aspect, the user may input a command via the infra-red touch free sensors. The command may be transmitted to a sensor control board that may then provide the command to a control module for controlling the solenoid valves. The control module may open and close specific solenoid valves to produce the water temperature requested by the user via the input received at the infra-red touch free sensors. 
         [0041]    As discussed with regard to  FIGS. 1 and 2 , the solenoid valves regulate the amount of hot water and cold water that may enter the mixing chamber of the fluid control valve system. The water is mixed in the mixing chamber via the force of the water entering the chamber. However, the mixing chamber may include hardware to mix the hot and cold water if desired. When the desired temperature has been achieved, the water mixture may be released via an output pipe defined on the mixing chamber. This output pipe may be connected to an output device, such as a faucet via a hose. The water may then be discharged from the output device. 
         [0042]    As the user adjusts the water temperature or water flow, the control module may control each of the solenoid valves to dispense the desired amount of hot and cold water. In other words, each of the solenoid valves open and close according to a specific user request and each solenoid valve may deliver a specific amount of hot water or cold water depending on the size of the opening corresponding to each solenoid valve. The actions of the fluid control valve system are computer controlled for accuracy. 
         [0043]    For example, a user may first request a medium flow of cold water via the infra-red touch sensor. In response to the user input, the control module controls specific cold water solenoid valves to reach the requested water flow and water temperature. In this example, the control module may open additional cold water solenoid valves or close specific solenoid valves if the user requests for a change in water flow or water temperature. For example, while the faucet is outputting the requested amount of cold water, the user may request to change the output to a strong flow of hot water. Thus, the control module controls specific cold water and hot water solenoid valves to be closed or opened to reach the desired temperature and flow. The resulting change in water temperature and flow is non-linear because the control module may open and close solenoid valves associated with various openings that differ in size. 
         [0044]    According to an aspect, the mixing chamber may be encased in a control box to protect the mixing chamber from various elements, such as debris or water.  FIG. 3  illustrates an example of a control box. 
         [0045]    As illustrated in  FIG. 3 , a the mixing chamber  301  may be disposed within the control box  300 . Various openings may be defined within the control box  300  to allow for the cold water intake pipe  166 , hot water intake pipe  165 , and water outlet  164  to be connected to various hoses or connections. Furthermore, a battery box  309  may be defined on the control box  300  to provide back up power to the mixing chamber. The position of the battery box  309  is not limited to the position illustrated in  FIG. 3 . 
         [0046]    According to an aspect, the fluid control valve system may include a water output device, such as a faucet, and a user input device, such as an infra-red touch free sensor. The infra-red touch free sensor may receive a user input with regard to at least a desired water temperature or a water flow, and the fluid control valve may adjust the water temperature according to the user input.  FIG. 4  illustrates an example of the fluid control valve system. 
         [0047]    As illustrated in  FIG. 4 , as an example, a single control panel  400  may be disposed adjacent to a faucet  200 . The control panel may be enclosed in a waterproof housing that is made from a waterproof material such as plastic, brass, aluminum, or other material. The control panel  400  may house a sensor control board  102 . A transparent surface  103  may defined over the sensor control board  102  to allow passage of the infra-red light. The transparent surface may be scratch resistant and made of a transparent or semi-transparent material such as glass or acrylic. The sensor board  102  may be connected to the control box  300  or directly to the control board  305  via a controller cable  101 . 
         [0048]    The control panel  400  and control board  102  may be incorporated on their own or together, and may be combined in whole or in part with those discussed in co-owned Provisional Patent Application No. 61/609,152, filed Mar. 9, 2012 in the names of Bedolla et al., 
         [0049]    The fluid control valve adjusts the water temperature in response to an input received via the sensor board  102 . The water mixture may be distributed to the faucet  200  via a water supply hose  174  that may be connected to the water outlet  164  when the desired temperature has been achieved. One end of the water supply hose  174  may be connected to the faucet  200 . 
         [0050]    The mixing chamber  301  may include a thermocouple  308  to record the temperature of the water. The recorded water temperature may be received by the control board  305  and transmitted to the sensor board  102  via the controller cable  101 . The sensor board  102  may control light emitting diodes (LEDs) (not shown) on the control panel  400  to allow the user to visually identify the current water temperature. According to another aspect, the LEDs may be defined on the sensor board  102 . In still yet another aspect, the LEDs may be defined on the faucet  200 . 
         [0051]    According to an aspect, as illustrated in  FIG. 4 , one end of a hot water supply hose  175  may be connected to a hot water supply valve  155  and the other end of the hot water supply hose  175  may be connected to the hot water intake pipe  165 . Similarly, one end of a cold water supply hose  176  may be connected to a cold water supply valve  156  and the other end of cold water supply hose  176  may be connected to the cold water intake pipe  166 . 
         [0052]    In yet another aspect, as illustrated in  FIG. 4 , a power adapter  109 , such as a low voltage AC adapter, may supply power to both the control panel  400  and the control box  300 . The control box  300  may supply the power received from the power adapter  109  to the mixing chamber  301 . The power adapter  109  may be plugged into an electrical outlet  110 . A battery box  309  may also be provided as a back-up power source. The battery box  309  may include a rechargeable battery that may receive power from the power adapter  109  and/or batteries, such as standard AA batteries, or a combination thereof. 
         [0053]      FIG. 5  illustrates a block diagram of a fluid control valve system according to an aspect of the present disclosure. As illustrated in  FIG. 5 , a fluid control valve system  500  may include a sensor control board  502 , a computer control module  504 , solenoid valves  506 , a thermocouple  508 , LEDs  510 , and infra-red touch free sensors  512 . According to this aspect, the infra-red touch free sensors  512  may receive a user input and transmit a signal to the sensor control board  502 . The sensor control board  502  may process and transmit the signal to the computer control module  504 . The computer control module  504  processes the received signal and controls the solenoid valves  506  to open and close to reach the desired water temperature according to the input received at the infra-red touch free sensors  512 . The thermocouple  508  monitors the water temperature to determine when the desired temperature has been achieved. The thermocouple  508  may transmit a notification to the computer control module  504  when the user requested temperature has reached, and the computer control module  504  may notify the sensor control board  502  that the temperature has been reached. Finally, the sensor control board  502  may control the LEDs  510  to display a visual output based on the water temperature. 
         [0054]    Those of skill would further appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the disclosure herein may be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure. 
         [0055]    The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.