Abstract:
An improved sine vise that overcomes the deficiencies and limitations of conventional sine vises through the use of the following features: a circular sawtooth ratchet quick clamping system; a rotating dual jaw with one V cut depression face; a set of extended opening upper jaw lips; angle adjustment stays with counter rotating locking screws; a T shaped jaw clamping drawbar; a zero tolerance roll hinge; and a lipped vise base adapted for robust clamping to the cutting tool table with conventional T slot bolts and dogs.

Description:
BACKGROUND OF THE INVENTION 
       [0001]    The present invention relates to a extremely sturdy and versatile machinist&#39;s sine vise adapted to provide a strong, quick adjusting clamp with enhanced directional stability that is capable of allowing the user to achieve extremely narrow dimensional and angular tolerances on clamped work pieces. More particularly, to a robust sine vise designed to provide for a “chatter free” machining environment. 
         [0002]    The level of accuracy and dimensional tolerance that can be achieved in the machining of a held workpiece by a rotating cutter is affected by several factors besides the capability of the machinist. Primarily these are: how tightly the workpiece can be held (clamping force) in the vise in all three dimensions; how much movement any vise component has relative to the other vise components (backlash); and how much movement the vise undergoes relative to the cutting tool&#39;s table when a cutting load is applied (chatter). 
         [0003]    Traditionally vises have utilized a central screw housed in the vise body which is rotated to advance a linear jaw towards the vise body to clamp the workpiece. This does not transmit equal clamping force along the axial axis of the jaw, therein allowing side to side movement of the clamped workpiece. When the workpiece is not located completely at the bottom of the jaw, this screw design allows for a slight vertical tipping of the workpiece when the jaw is tightened. Movement of the jaw is slow, as it is dictated by the thread pitch of the central screw. Traditional vises have smooth faces on their jaw and the mating face on the vise body which makes clamping of cylindrical workpieces parallel to the axial axis of the vise difficult. Since the forces the rotating cutter transmits to the vise are substantial, the vise jaw must be stout thereby reducing the jaw opening. After setting a traditional sine vise body at a precise angle relative to the cutting tool table, the act of tightening the angle adjustment screws draws the jaw and vise body on a slight angle normal to the set angle. Traditional hinges between the vise body and base have axial backlash with respect to the hinge. If it does have a V cut depression along the axial axis of the jaw to hold cylindrical work pieces, non cylindrical work pieces may be damaged when clamped. Moreover, all of the aforementioned sources of movement in traditional sine vises act in unison to allow chatter, increase dimensional tolerances and decrease overall precision in the machining of work pieces. 
         [0004]    Simply stated, the present sine vise overcomes all of the stated deficiencies of the traditional prior art through the use of the following features: a sawtooth ratchet quick clamping system; a rotating dual jaw with one V cut depression face; a set of extended opening jaw lips; dual side locking stays with counter rotating lock screws; a T shaped jaw clamping drawbar; a zero tolerance cylindrical hinge and a lipped vise base adapted for robust clamping to the cutting tool table with conventional T slot bolts and dogs. 
         [0005]    Henceforth, the present invention, an improved sine vise would fulfill a long felt need in the fabrication industry. This new invention utilizes and combines known and new technologies in a unique and novel configuration to overcome the aforementioned problems inherent in the prior art. 
       SUMMARY OF THE INVENTION 
       [0006]    The general purpose of the present invention, which will be described subsequently in greater detail, is to provide a precision sine vise that is able to overcome the workpiece holding problems of the prior art sine vises and provide increased proportional clamping force, reduced backlash and chatter. It has many of the advantages mentioned heretofore and many novel features that result in a new and improved sine vise which is not anticipated, rendered obvious, suggested, or even implied by any of the prior art, either alone or in any combination thereof. 
         [0007]    In accordance with the invention, an object of the present invention is to provide an improved sine vise capable of rapid, even clamping of work pieces. 
         [0008]    It is another object of this invention to provide an improved sine vise capable of achieving a higher degree of precision when positioning a workpiece relative to a cutting tool. 
         [0009]    It is a further object of this invention to provide an improved sine vise with a rotatable jaw capable of clamping cylindrical objects. 
         [0010]    It is still a further object of this invention to provide for an improved sine vise with a dual set of clamping faces so as to enable an enhanced range of jaw opening. 
         [0011]    It is yet a further object of this invention to provide an improved sine vise with a zero tolerance hinge and angle lock system. 
         [0012]    The subject matter of the present invention is particularly pointed out and distinctly claimed in the concluding portion of this specification. However, both the organization and method of operation, together with further advantages and objects thereof, may best be understood by reference to the following description taken in connection with accompanying drawings wherein like reference characters refer to like elements. Other objects, features and aspects of the present invention are discussed in greater detail below. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0013]      FIG. 1  is a perspective view of the precision sine vise in the standard vise configuration; 
           [0014]      FIG. 2  is a phantom side view of the precision sine vise with the moveable jaw in the V notch position; 
           [0015]      FIG. 3  is a phantom side view of the precision sine vise with the moveable jaw in the parallel face position; 
           [0016]      FIG. 4  is a phantom back end view of the precision sine vise; 
           [0017]      FIG. 5  is phantom side view of the precision sine vise in an angled configuration; 
           [0018]      FIG. 6  is a side view of a side locking stay; 
           [0019]      FIG. 7  is a phantom front end view of the precision vise in an angled configuration; 
           [0020]      FIG. 8  is a cross sectional view of the precision sine vise in an angled configuration; 
           [0021]      FIG. 9A  is a cross sectional view of the precision sine vise in an angled configuration using a gauge block on the gauge roll; 
           [0022]      FIG. 9B  is a cross sectional view of the precision sine vise in an angled configuration using a gauge block at the precision detent of the gauge roll; 
           [0023]      FIG. 10  is a phantom side view of the precision sine vise body; 
           [0024]      FIG. 11  is a top view of the precision sine vise body; 
           [0025]      FIG. 12  is a phantom back end view of the precision sine vise; 
           [0026]      FIG. 13  is top view of the precision sine vise base clamp plate; 
           [0027]      FIG. 14  is side view of the precision sine vise base clamp plate; 
           [0028]      FIG. 15  is phantom back end view of the precision sine vise base clamp plate; 
           [0029]      FIG. 16  is a bottom view of the precision sine vise disassembled roll hinge; 
           [0030]      FIG. 17  is bottom view of the precision sine vise assembled roll hinge; 
           [0031]      FIG. 18  is a phantom side view of the precision sine vise assembled roll hinge; 
           [0032]      FIG. 19  bottom view of the precision sine vise gauge roll; 
           [0033]      FIG. 20  is a phantom side view of the precision sine vise gauge roll; 
           [0034]      FIG. 21  is a side view of the precision sine vise moveable jaw; 
           [0035]      FIG. 22  is a top view of the precision sine vise moveable jaw; 
           [0036]      FIG. 23  is an end view of the precision sine vise moveable jaw&#39;s V cut face; 
           [0037]      FIG. 24  is set of phantom side and phantom end views of the precision sine vise assembled drawbar; 
           [0038]      FIG. 25  is a set of phantom end and phantom side views of the precision side vise ratchet arm: 
           [0039]      FIG. 26  is a set of phantom side and phantom end views of the precision sine vise clamp cylinder; and 
           [0040]      FIG. 27  is a perspective view of a gauge block. 
       
    
    
     DETAILED DESCRIPTION 
       [0041]    There has thus been outlined, rather broadly, the more important features of the invention in order that the detailed description thereof that follows may be better understood and in order that the present contribution to the art may be better appreciated. There are, of course, additional features of the invention that will be described hereinafter and which will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of descriptions and should not be regarded as limiting. 
         [0042]    The improved precision sine vise  2  ( FIG. 1 ) is made up of a plethora of threaded mechanical fasteners (which in the preferred embodiments are cap head screws) and seven major components: a body  4 ; a base clamp plate  6 ; a moveable jaw  16 ; a pair of locking side stays  18 , a ratchet draw bar  20  ( FIGS. 7 ,  8  &amp;  20 ); a roll hinge  14 ; and a gauge roll  22  ( FIGS. 8 &amp; 19 ). It is to be noted that the vise  2  has six jaw faces that may be configured into four different jaw clamping arrangements. (If one considers the V groove as a separate section for clamping cylindrical objects only, it could be said that the sine vise has seven faces.) Looking at  FIGS. 1-4  the precision sine vise  2  (vise) is presented in a standard vise configuration wherein the vise body  4  is rigidly connected to the vise base clamp plate  6  by mechanical fasteners  8  ( FIG. 11 ) which extend through orifices  10  in vise body  4  and engage threaded recesses  12  in base clamp plate  6  (FIG.  13 ). In this configuration roll hinge  14  cannot allow angular movement between the body  4  and the clamp plate  6  and thus any stress upon the hinge roll that could eventually lead to lateral wear is avoided. Thus all six jaw faces remain perpendicular to the base clamp plate  6 . In this standard vise configuration, each of the locking side stays  18  are frictionally engaged at their proximate end to the base clamp plate  6  by mechanical fasteners  8  that pass through stay orifices  40  and are threadingly engaged with threaded stay recesses  36  in the base clamp plate. The distal end of the locking side stays has an arced slot  38  formed therein through which mechanical fasteners  8  pass through and are threadingly engaged with other threaded stay recesses  36  in the vise body  4  so as to frictionally engage the locking side stays distal end with the vise body  4 . This feature adds extra strength to prevent any movement between the vise body  4  and the base clamp plate  6 . It also reduces any stress upon the hinge roll that could eventually lead to lateral wear. The arced slot  38  allows for alignment of the mechanical fasteners  8  with the stay recesses  36  in the vise body  4  when the vise body is angled relative to the base clamp plate  6 . 
         [0043]    To ensure that the tightening of all mechanical fasteners  8  associated with the locking side stays  18  cannot tilt the vise body  4  relative to the base clamp plate  6  the mechanical fasteners  8  on one side have a right hand thread and the mechanical fasteners  8  on the other side have a left hand thread while all stay recesses  36  have the same handed thread configuration. In this manner, tightening of the mechanical fasteners  8  imparts an opposing, balanced torque on the vise body  4 . This feature is critical when the vise  2  is used in an angled configuration ( FIG. 5 ) as the vise body  4  is no longer rigidly connected to the vise base clamp plate  6  by mechanical fasteners  8  ( FIG. 11 ) extending through vise body orifices  10  in vise body  4  to engage threaded recesses  12  in base clamp plate  6 . 
         [0044]    In the sine vise configuration of FIGS.  5  &amp;  7 - 9  it can be seen that vise body  4  is angled relative to base clamp plate  6  about the axial midpoint of roll hinge  14 . Looking at  FIGS. 16-18 , roll hinge  14  is made of a cylindrical hinge pin  42  having reduced diameter ends  44  that rotationally engage matingly sized hinge bores  46  formed in hinge pin sleeves  48 . The hinge pin  42  has multiple axial first bores  50  formed therethrough its larger diameter central area. The hinge pin sleeves  48  have multiple axial threaded second bores  51  extending to the hinge bores  46 . When assembled, the roll hinge  14  resides partially in a lower trough  52  ( FIGS. 13 &amp; 14 ) milled normal to the longitudinal axis of base clamp plate  6  and in an upper trough  54  milled normal to the longitudinal axis of vise body  4 . The hinge pin  42  is affixed to the vise body  4  by multiple mechanical fasteners that pass through the hinge pin&#39;s axial first bores  50  and matingly engage with vise body threaded recesses  56  ( FIG. 12 ). The base clamp plate  6  is affixed to the hinge pin sleeves  48  by multiple fasteners passing through base clamp plate threaded roll hinge recesses  58  and into the hinge pin sleeve&#39;s second bores  51 . In this manner the roll hinge  14  resides with its longitudinal axis parallel to the longitudinal axis of the upper trough  52  and lower trough  54 . Securement of each of the hinge pin sleeves  48  on opposite ends of the roll hinge  14  to the base clamp plate  6  minimizes any opening torque on the vise body  2 . 
         [0045]    Also looking at the sine vise configuration of FIGS.  5  &amp;  7 - 9  the gauge roll  22  can be seen residing in a gauge roll trough  60  ( FIG. 10 ) milled in the vise body  4 . This gauge roll trough  60  is parallel to and substantially similar in design and orientation to the upper and lower troughs. Its longitudinal center resides  10  inches from the longitudinal center of the roll hinge  14 . This enables simple multiplication by ten of the sine of the desired vise angle to determine the height of gauge block  62  ( FIGS. 9 &amp; 27 ) required to be placed between the roll gauge  22  and the base clamp plate deck  64 . The gauge roll  22  has a narrowed central ground roll  66  that resides a fixed depth (preferably 0.250 inches) lower than the rest of the gauge roll  22 . The central ground roll  66  is a right cylinder that has each of its ends frictionally engaged in correspondingly sized recesses  23  in the gauge roll ends  21 . This enables minute angle changes using conventional sets of gauge blocks  62  against this narrowed central portion. 
         [0046]    Similar to the hinge pin  42  the roll gauge  22  is secured to the vise body  4  by mechanical fasteners passing through gauge roll orifices  68  and matingly engaging with vise body threaded recesses (recesses not illustrated). 
         [0047]    All mechanical fasteners used in conjunction with the roll hinge  14  and gauge roll  22  are recessed with respect to their respective outer surfaces and the bottom of the base clamp plate  6 . 
         [0048]    The base clamp plate  6  can be seen in  FIGS. 13-15 . It has two parallel and substantially similar plate rabbets  70  running along the longitudinal peripheral edges of top deck  100  to facilitate a clamping surface to affix the base clamp plate  6  to the cutting tool&#39;s table. It has threaded recesses  12  therein to attach the vise body  4 , stay recesses  36  to attach the side stays  18 , and roll hinge recesses  58  to attach the hinge pin sleeves  48 . 
         [0049]    The vise body  2  as seen in  FIGS. 10-12 , has two parallel and substantially similar body rabbets  72  running along the longitudinal peripheral edges to facilitate a linear guide for the sliding movement of the moveable jaw  16  along the vise body  4 . The moveable jay has a set of slidingly engageable peripheral lips  74 . The vise body  4  has a central trough  76  to allow the passage of the ratchet drawbar  20 . Cylindrical sawtooth racks  78  are arranged in a parallel configuration on the bottom face  80  of the vise body  4  adjacent either side of the central trough  76 . The diameter of the sawteeth are matingly conformed to accept the ratchet drawbar  20 . On the bottom face  80  of the vise body are milled lower trough  54  and gauge roll trough  60 . There are threaded stay recesses  36  formed therein that reside normal to vise body orifices  10  which are used to attach the vise body  4  to the base clamp plate  6 . Formed at one end is a fixed jaw  82  with lower fixed face  28  and upper fixed face  32 . 
         [0050]    Looking at  FIGS. 21-23  the design of the moveable jaw  16  can best be seen. Moveable jaw  16  is a rectangular block that has an axial draw bar groove  84  formed therein that is intersected by a longitudinal clamp cylinder bore  86 . The moveable jaw  16  has lower plain face  24  and an upper plain face  34  on one of the sides of this block and a V cut lower face  26  and a V cut upper face  30  on a parallel side. Depending upon the orientation of the moveable jaw  16 , a workpiece can be held in four different ways: between either of lower plain face  24  or lower V cut face  26  and fixed lower face  28 ; and between either of upper plain face  34  or upper V cut face  30  and upper fixed face  32 . Using the upper faces increases the clamping capacity of the sine vise  2  over that of the lower faces by a considerable amount (approximately seven inches in the preferred embodiment). 
         [0051]    The moveable jaw  16  is tightened against the fixed jaw  82  or any intervening workpiece by the ratchet drawbar  20 . Ratchet drawbar  20  has three components. It is made from a threaded capscrew  88  that rotationally fits through a capscrew bore  90  in clamp cylinder  92  and threading engages into rack engagement dog  94 . Rack engagement dog  94  has two dog stubs  96  that are dimensionally sized for engagement with the two sawtooth racks  78 . 
         [0052]    In operation as a standard vise, the vise body  4  is bolted to the base clamp plate  6  and the stays  18  are tightened to frictionally engage the vise body  4  and the base clamp plate  6 . Moveable jaw  16  is placed atop the vise body  4  such that sliding movement between these components is directed by vise body rabbets  72  and moveable jaw peripheral lips  74 . Clamp cylinder  92  is frictionally engaged into clamp cylinder bore  86  of moveable jaw  16 . The capscrew bore  90  is aligned with axial draw bar groove  84  such that capscrew  88  may be inserted through axial draw bar groove  84  and capscrew bore  90  so as to extend through moveable jaw  16  and down through central trough  76  of vise body  4 . Rack engagement dog  94  is threadingly engaged with capscrew  88  such that the two dog stubs  96  are in close enough proximity to engage the two sawtooth racks  78  with a minimal amount of turns of the capscrew  88 . Reversing these turns will allow the rack engagement dog  94  to swing free of the sawtooth racks  78  so as to allow rapid clamping adjustment and setup. The use of clamp cylinder  92  allows the clamping force to be transmitted equally in a linear fashion across the faces of the moveable jaw  16 . This effectively maintains the planes of the moveable jaw  16  and the fixed jaw  82  parallel. Additionally, the angled engagement of the rack engagement dog  94  in the sawtooth racks  78  ensures that the jaw faces of the moveable jaw cannot tip upwards when a workpiece that does not reside along the full horizontal faces of the selected jaw combination, is clamped. Basically, the ratchet drawbar  20  exerts a downward angular pull on the moveable jaw  16  from the midpoint of the moveable jaw which allows the moveable jaw to slide uniformly without any lateral, axial or angular tilting. In this manner the moveable jaw  16  advances uniformly along the vise body  4 , guided by the by vise body rabbets  72  and moveable jaw peripheral lips  74  such that the vertical planes of the moveable jaw faces and the fixed jaw faces remain parallel at all times. 
         [0053]    In operation as a sine vise, the vise body  4  as above, is unbolted from the base clamp plate  6  and the stays  18  are loosened. The vise body  4  is angularly pivoted away from the base clamp plate  6  about the longitudinal axis of roll hinge  14  and gauge blocks  62  are positioned between the top deck  100  of the base clamp plate  6  and the gauge roll  22 . (In the preferred embodiment this angle is limited to  50  degrees.) The stays  18  are tightened, the gauge blocks removed and the clamping procedure as set out above may be utilized to secure the workpiece in the jaws. Regardless of the vise configuration, with the ratchet drawbar  20  loosened sufficiently, the moveable jaw  16  may be rotated 180 degrees so that clamped workpieces will engage either the side of the moveable jaw with the conventional face  24  or the side of the moveable jaw with the V channel face  26 . All faces are generally planar and when engaged will always reside parallel to the upper fixed jaw face and the lower fixed jaw face  28 . 
         [0054]    A plethora of additional bores, threaded or otherwise are illustrated on the moveable jaw  16 , the vise body  4  and the base clamp plate  6 . These are to facilitate the attachment of accessories collateral to and not the subject of this patent. It is understood and well known in the art which surfaces of the various vise components must reside parallel or perpendicular to one another and the cutting tool table to ensure precision use. Experimentation has shown that tolerances as tight as 0.0002 of an inch may be achieved with this device. 
         [0055]    The above description will enable any person skilled in the art to make and use this invention. It also sets forth the best modes for carrying out this invention. There are numerous variations and modifications thereof that will also remain readily apparent to others skilled in the art, now that the general principles of the present invention have been disclosed. As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.