Abstract:
A liquid cooling system and a personal computer equipped with it, being suitable for a semiconductor device, etc, generating high heat therefrom and suppressing influences following corrosion upon an apparatus, thereby ensuring healthiness of the system as a whole, wherein it comprises: a pump for supplying cooling liquid; a heat receiving jacket being supplied with the cooling liquid, and for receiving heat generated from a heat generation body; a heat radiation pipe for radiating heat which is supplied by the cooling liquid passing through the heat receiving jacket; and a passage for circulating the cooling liquid passing through the heat radiation pipe into said pump, and the heat radiation pipe is made of material having corrosion resistance being higher than that of the heat receiving jacket.

Description:
BACKGROUND OF THE INVENTION  
         [0001]    The present invention relates to a liquid cooling system, and in particular, to a liquid cooling system being suitable for the structure of being ultra-small and/or thin in sizes thereof.  
           [0002]    Semiconductor devices, being used in electronic apparatuses, such as a computer, etc., generate heat therefrom when operating. In particular, high-integrated semiconductor devices in recent years increase an amount of the heat generation therefrom. Since the semiconductor devices loose the function thereof if temperature thereof exceed a certain value, cooling is necessary for such the semiconductor devices having a large amount of heat generation.  
           [0003]    For a method for cooling the semiconductor devices of an electronic apparatus, there are known various manners, such as of adopting thermal conduction or air-cooling, or using a heat pipe, or by means of liquid cooling.  
           [0004]    Cooling of adopting the thermal conduction is achieved by applying materials having large thermal conductivity on a route of heat radiating, reaching from the semiconductor device to an outside of the electronic apparatus. This method is suitable for so-called a compact electronic apparatus, in which heat generation is relatively small, such as a notebook-type personal computer.  
           [0005]    With the cooling by using air, an air blower or fan is provided inside the electronic apparatus, thereby achieving the cooling of the semiconductor device therein through compulsively circulating air thereon. This method is adopted widely for cooling of the semiconductor devices having a certain amount of heat generation, and it was also applied to the personal computer by making the air blower small and thin in the sizes thereof.  
           [0006]    Cooling with using the heat pipe, in which heat is carried out to an outside of the electronic apparatus by means of coolant enclosed within a pipe, was described in Japanese Patent Laying-Open No. Hei 1-184699 (1989), and Japanese Patent Laying-Open No. Hei 2-244748 (1989), for example. With this method, since there is provided no part of consuming electric power therein, such as the air blower or fan, therefore it has good efficiency, i.e., it increases the cooling through the thermal conduction further. However, with this method, there is a limit in an amount of heat that can be transferred therewith.  
           [0007]    The cooling by means of liquid coolant is suitable for the cooling of the semiconductor device having a large amount of heat generation, and it was described, for example, in Japanese Patent Laying-Open No. Hei 5-1335454 (1993), Japanese Patent Laying-Open No. Hei 6-97338 (1994), Japanese Patent Laying-Open No. Hei 6-125188 (1994), and Japanese Patent Laying-Open No. Hei 10-213370 (1998), for example. However, such the cooling system of liquid is restricted in the field of utilization thereof, such as a large-scale computer. This is, because the cooling system of liquid necessitates a large number of parts, such as a pump, pipe system, heat radiation fin, etc., being exclusive use for the cooling, the apparatus comes to be large in sizes, and it is difficult to maintain reliability of using the liquid for cooling comparing to other methods. It is also one of reasons, the fact that no such the semiconductor device requiring such the cooling by means of liquid is used other than a field of the large-scale computer.  
           [0008]    A technology of adopting the liquid cooling into a small-sized apparatus, including such the notebook-sized personal computer, is described in Japanese Patent Laying-Open No. Hei 6-266474 (1994). In this prior art, a header attached onto the semiconductor device and a heat radiation pipe separately located from it are connected with each other by means of a flexible tube, wherein the cooling is obtained by means of the liquid flowing therethrough.  
           [0009]    However, an amount increases up remarkably of heat generation from the semiconductor devices, which are used in the electronic devices, such as a personal computer, a sever computer, a work station, etc., in recent years, and for the electronic apparatuses of recent years, such as a notebook-type personal computer, it is required to be ultra-small and thin in sizes thereof. For cooling of such the semiconductor devices used in those apparatuses are applied such the cooling methods, adopting the thermal conduction, the air-cooling, and/or the heat pipe, as were mentioned previously, however the capacity of cooling is still insufficient.  
           [0010]    Also, for applying the liquid cooling system, which was conventionally used in a large-scaled computer into such the electronic apparatuses, being ultra-small and thin in sizes thereof, it is necessary condition that the liquid cooling system itself is ultra-small and thin in sizes. With this system, an amount of liquid retained therein is remarkably small, such as about 1/10,000. Because of the small amount thereof, the liquid is easily lowered or degraded in quality thereof, even with a very small amount of elusion of corrosive ion from material being in contact with the liquid, and then it promotes corrosion in the heat receiving jacket and/or the heat radiation pipe, which are made of metal. Since leakage of water stops the function of the apparatus, then this leakage is required be suppressed, however, measures taken on this point are insufficient, according to the conventional art.  
         SUMMARY OF THE INVENTION  
         [0011]    Then, according to the present invention, an object is to provide a liquid cooling system, being suitable for cooling the semiconductor device or the like, which is used in electronic apparatuses, being ultra-small and thin in sizes, and also suppressing an influence upon the apparatuses, accompanying with the corrosion, thereby ensuring healthiness of the system as a whole, and further to provide a personal computer equipped therewith.  
           [0012]    For dissolving such the problems as was mentioned in the above, according to the present invention, a tendency of corrosion can be controlled, thereby providing a system obtaining protection from the corrosion effectively, even for the computer having the structure of being small and thin in sizes.  
           [0013]    In more details, according to the present invention, there is provided a liquid cooling system, comprising: a pump for supplying cooling liquid; a heat receiving jacket being supplied with said cooling liquid, and for receiving heat generated from a heat generation body; a heat radiation pipe for radiating heat which is supplied by the cooling liquid passing through said heat receiving jacket; and a passage for circulating the cooling liquid passing through said heat radiation pipe into said pump, wherein said heat radiation pipe is made of material having corrosion resistance being higher than that of said heat receiving jacket.  
           [0014]    Further, it may be possible to construct the heat receiving jacket be to surrounded by a waterproof sheet, thereby to improve reliability. With the corrosion resistance mentioned above, an attention is paid to pitting corrosion with respect to ion dissolved into the cooling liquid (in particular, halogen group ions, such as fluorine, chlorine, etc., of organic matters, including rubber and plastics, dissolving from an area where it is in contact with the liquid).  
           [0015]    For example, the heat receiving jacket is made of material, mainly containing aluminum as constituent component therein, while said heat radiation pipe is made of stainless material. However, other than that, by taking the importance of thermal conductivity thereof into the consideration, although it lowers the characteristic of corrosion resistance from that mentioned above, it may be possible, for example, to make the heat receiving jacket of material, mainly containing copper as constituent component therein, while the heat radiation pipe of stainless material. Other than those, though there may be a possibility of lowering the characteristic of corrosion resistance, there is also possible that the heat receiving jacket is made of material, mainly containing aluminum as constituent component therein, however the heat radiation pipe of material, mainly containing copper as constituent component therein, from the same viewpoint to the above. However, in this case, it is preferable to take countermeasure, such as, of adding of an anticorrosive agent and/or corrosion inhibiter agent into copper, from a viewpoint of the corrosion resistance thereof.  
           [0016]    Also, according to the present invention, the heat radiation pipe is made of material having corrosion resistance being higher than that of the heat receiving jacket; and thickness from the cooling liquid passage up to surface of said jacket in the heat receiving jacket is thicker than the thickness from the cooling liquid passage up to surface of the heat radiation pipe in the heat radiation pipe.  
           [0017]    Alternatively, it can be also considered that the heat receiving jacket is made of material, mainly containing copper as constituent component therein, and also the heat radiation pipe of material, mainly containing copper as constituent component therein. However, in this case, it is preferable to put into the corrosion inhibiter agent for the material of copper group, in addition thereto, from a viewpoint of increasing the effect of inhibiting corrosion.  
           [0018]    Alternatively, it can be also considered that the heat receiving jacket is made of material, mainly containing aluminum as constituent component therein, and also the heat radiation pipe of material, mainly containing aluminum as constituent component therein. However, in this case, it is preferable to put into the corrosion inhibiter agent for the material of aluminum group, in addition thereto, from a viewpoint of increasing the effect of inhibiting corrosion.  
           [0019]    And, it is preferable to provide a personal computer, comprising a semiconductor element, a signal input portion and a display device, and further including a heat receiving jacket being supplied with said cooling liquid, and for receiving heat generated from a heat generation body; a heat radiation pipe for radiating heat which is supplied by the cooling liquid passing through said heat receiving jacket; and a passage for circulating the cooling liquid passing through said heat radiation pipe into said pump, in addition to those features mentioned above.  
           [0020]    As an example of a notebook-type personal computer, in more details thereof, there is provided a personal computer, comprising: a main body including a semiconductor element and a signal input portion; a display device having a display portion, being connected with said main body through a movable mechanism; a pump for emitting cooling liquid; a heat receiving jacket being disposed within said main body and supplied with said cooling liquid, and for receiving heat generated within said semiconductor element; a heat radiation pipe being disposed in a back surface of said display portion of said display device, and for radiating heat which is supplied by the cooling liquid passing through said heat receiving jacket; and a passage for circulating the cooling liquid passing through said heat radiation pipe into said pump, wherein: said heat receiving jacket is made of material, mainly containing copper as constituent component therein, and also said heat radiation pipe is made of material, mainly containing copper as constituent component therein; and thickness from said cooling liquid passage up to surface of said jacket in said heat receiving jacket is thicker than the thickness from said cooling liquid passage up to surface of said heat radiation pipe in said heat radiation pipe. 
       
    
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0021]    Those and other features, objects and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings wherein:  
         [0022]    [0022]FIG. 1 shows a perspective view of an embodiment of the present invention;  
         [0023]    [0023]FIG. 2 shows a block diagram of the embodiment of the present invention;  
         [0024]    [0024]FIG. 3 shows a block diagram of other embodiment of the present invention; and  
         [0025]    [0025]FIG. 4 shows a block diagram of further other embodiment of the present invention. 
     
    
     DETAILED DESCRIPTION OF THE INVENTION  
       [0026]    Hereinafter, embodiments according to the present invention will be fully explained by referring to the attached drawings.  
         [0027]    [0027]FIG. 1 shows a notebook-type personal computer using the liquid cooling system according to the present invention. To a semiconductor element or device  5  mounted within a main housing or chassis  6  is connected a heat receiving jacket  2 , in which a flow passage is provided. In the main housing  6  is also provided a pump  1 . Behind a display panel of a display device case or housing  7  is provided a heat radiation pipe  4 . The pump  1 , the heat receiving jacket  2  and the heat radiation pipe  4  are connected with a connector pipe  3  in a closed loop-like manner, as shown in the figure, and in an inside of them is circulated cooling liquid. As the cooling liquid mentioned above may be used a coolant, including such as, a group of pure water. Basically, water can be used therein. Depending upon the cases, it can be considered to add corrosion inhibiter agent in it, etc.  
         [0028]    Though depending upon the size of the apparatus to be applied, the amount of cooling liquid can be considered to be, for example, about from 5 cc to 10 cc in a case of the notebook-type personal computer, and about from 5 cc to 200 cc in a case of the desktop-type personal computer.  
         [0029]    [0029]FIG. 2 shows the first embodiment of the liquid cooling system of the notebook-type personal computer shown in the FIG. 1, diagrammatically. The heat radiation pipe  4  is made of material, being superior in corrosion resistance property than that of the heat receiving jacket  2 . In the present embodiment, the heat receiving jacket  2  is shown in the condition of being enclosed by a waterproof sheet  8 .  
         [0030]    With this, the heat receiving jacket  2  is increased in an amount of corrosion, to be higher than that in the heat radiation pipe  4 , thereby letting ions dissolved or melted into the cooling liquid from the material of rubber or plastic, etc., which is in contact therewith, so as to suppress corrosion of the heat radiation pipe  4 . Since liquid leakage or the like due to pitting corrosion can be suppressed in the heat radiation pipe  4  having a large area, it is sufficient to provide or take measures against only the corrosion in the heat receiving jacket  2  having a small area, therefore it is possible to obtain an effect against the corrosion of the system as a whole, with high efficiency.  
         [0031]    Also, enclosing or covering the heat receiving jacket  2  by the waterproof sheet  8  further enables or enhances the prevention of leakage of water even when the corrosion pitting corrosion is formed through the material due to promotion of corrosion in the heat receiving jacket.  
         [0032]    Herein, description will be given on a case where the material of the heat receiving jacket  2  is aluminum (a jacket cast with ADC material (for example, ADC12)) and the heat radiation pipe is a stainless pipe (using SUS304). Aluminum is suitable as the material of the heat receiving jacket from a viewpoint of thermal conductivity, workability in machining, and also light weight character thereof. Aluminum forms oxidization film of Al 2 O 3  on the surface thereof in an atmosphere of neutral region in pH, thereby obtaining the property of corrosion resistance. On a while, stainless steel shows superior property of corrosion resistance in fresh water through passivity film thereon. An amount of elution of Fe ion is small. Although co-existence of different kinds of metals is not preferable from a viewpoint of corrosion, in many cases, however, the influence by the ion liquefying from aluminum can be suppressed by the film on the surface film of stainless. In addition thereto, as was mentioned previously, corrosion in the heat radiation pipe  4  can be suppressed through the function of such the ion as mentioned above, by producing reaction of ions, such as, a chloride or others dissolved from rubber and/or plastic which are in contact with the cooling liquid, upon the heat receiving jacket  2 .  
         [0033]    Also, the thickness, from a liquid portion of the heat receiving jacket  2  up to the surface thereof, is thicker than the heat radiation pipe  4 , and this enables the heat receiving jacket  4  to perform thermal diffusion from a high-heat generation body, such as, the semiconductor element or the like, with high efficiency, as well as, suppress the pitting corrosion portion from reaching to the surface even when it occurs.  
         [0034]    Other than this, in a case where the heat receiving jacket  2  is made of copper while the heat radiation pipe  4  of stainless, such the structure also can be applied if considering importance of the thermal conductivity of the heat generation body, such as, the semiconductor element, etc. If the material is copper, though showing superior character of corrosion resistance in fresh water, through the oxidization coating film formed on the surface thereof, in the same manner as stainless steal, however it liquefied out an amount of Cu ion much larger than the stainless steel. Then, it is preferable to provide the structure of prohibiting the leakage of water by means of the waterproof sheet, when the corrosion proceeds on aluminum through Cu ion. And, it is also effective to add corrosion inhibiter (for example, benzotriazol, mercapobenzothiazol, tolyltriazol, etc.) for use of material of copper group, into the coolant in advance, thereby to suppress the elution of Cu ion.  
         [0035]    Also, other than those, it can be considered to use a heat radiation pipe made of copper, while using the heat receiving jacket of aluminum. However, in this case, it is preferable to take measures, such as, adding corrosion protection agent for copper, from a viewpoint of the property on corrosion resistance thereof.  
         [0036]    [0036]FIG. 3 shows another example of the cooling system for the notebook-type personal computer shown in the FIG. 1, diagrammatically. As shown in the FIG. 3, it is possible to construct it, so that it comprises a thermal conductive sheet  9  of waterproof character between the heat receiving jacket  2  and the semiconductor element  5 .  
         [0037]    For example, the heat receiving jacket may be made to be thicker in the thickness other than the surface of the thermal conductive sheet, so as to inhibit the leakage of water therein.  
         [0038]    Further, with an apparatus to be applied with it into, it is effective to apply it, in particular, into the liquid cooling system for a semiconductor device, generating an amount of heat more than 30 W.  
         [0039]    Other examples will be shown hereinafter. In any one of them, the measures are eased or simplified by identifying the portion where corrosion is much, thereby to improve reliability as a whole. FIG. 4 shows an example of them, diagrammatically. The heat receiving jacket  2  is made of material being superior in the character of corrosion resistance to that of the heat radiation pipe  4 . In the present figure, the heat radiation pipe  4  is enclosed or covered with by the waterproof sheet  8 , thereround.  
         [0040]    In this embodiment, attention to be paid with the measures against the corrosion can be focused onto the heat radiation pipe  4 . With this, the leakage of water can be protected by enclosing or coated with the heat radiation pipe with the waterproof sheet  8 , even if the pitting is formed due to the promotion of corrosion penetrating through the material of the heat radiation pipe  4 .  
         [0041]    Herein, description will be given on a case where the material of the heat radiation pipe is aluminum, while that of the water receiving jacket is stainless steel. This is a result of taking into consideration the fact that it is easier to take the measures against corrosion in a case of the heat radiation pipe  4 , depending on the relationship between disposition of the heat radiation pipe  4  and the heat receiving jacket  2 . Much of ion coming from the rubber, etc., in the system reacts in the heat radiation pipe  4 , therefore it can be considered that the corrosion is suppressed in the heat receiving jacket  2 .  
         [0042]    Also, in a case where the material of the heat radiation pipe is stainless steel while the heat receiving jacket of copper, in the place thereof, it is preferable to take a means of covering or coating with the waterproof sheet, etc., together with.  
         [0043]    As other embodiment, it can be considered that the heat receiving jacket and the heat radiation jacket are made of the same kind of material. In that instance, it is preferable to enclose or cover a member being thicker in the thickness with the waterproof sheet  8 .  
         [0044]    In a case where the heat receiving jacket  2  is disposed in the main housing  6  while the heat radiation pipe in the display device housing  7 , it is preferable that an allowable size for the heat radiation pipe  4  is smaller comparing to that for the heat receiving jacket  2 . Also, in order to conduct heat of the heat generation body to the heat receiving jacket  2  effectively, since there is needed a certain thickness for diffusing heat therein, it is preferable that the thickness of the heat radiation pipe  4  is thinner comparing to that of the heat receiving jacket  2 .  
         [0045]    Corrosion proceeds on both the heat receiving jacket  2  and the heat radiation pipe  4 . However, it is possible to suppress that metal ion flowing out from one of them gives influences upon corrosion of the other, comparing to the case of combining different kinds of metals therein.  
         [0046]    For example, it is possible to consider that both the heat receiving jacket  2  and the heat radiation pipe  4  are made of copper. It can occurs that bacteria is mixed into a water when it is used as the cooling liquid, for example, in the manufacturing processes thereof. Even in such the case, the structure, having an area where the cooling liquid is in contact with the copper as much, can suppress the corrosion accompanying with the bacteria at the portion being in contact with the cooling liquid, thereby improving reliability of the system as a whole.  
         [0047]    Also, other than those, it can be considered that the heat receiving jacket and the heat radiation pipe are made of the same king of material. In this case, since the sizes and weight thereof can be made as small and light as possible, it is preferable to be applied into the personal computer of small size and lightweight. In that instance, it is preferable to enclose or cover the member being thinner in the thickness with the waterproof sheet  8 .  
         [0048]    In a case where the heat radiation pipe  4  and the heat receiving jacket  2  are made of copper and aluminum, respectively, it is possible to suppress an amount of corrosion if adding the corrosion inhibiter agents for copper and aluminum into the coolant in advance.  
         [0049]    As was fully explained in the above, according to the present invention, it is possible to provide a liquid cooling system, being suitable for high heat generation body, such as the semiconductor device, etc., and suppressing ill influences following with the corrosion on an apparatus, thereby ensuring healthiness of the system as a whole, and a personal computer equipped with such the structure.  
         [0050]    While we have shown and described several embodiments in accordance with our invention, it should be understood that the disclosed embodiments are susceptible of changes and modifications without departing from the scope of the invention. Therefore, we do not intend to be bound by the details shown and described herein but intend to cover all such changes and modifications falling within the ambit of the appended claims.