Abstract:
A rotary machine includes a housing, and a rotating component received therein for rotation relative to the housing. A shaft imparts rotational movement to the rotating component around a first axis from an associated motive input. A bearing assembly is interposed between the rotating shaft and the housing and the bearing assembly includes a bearing member that is self-aligning. The self-aligning bearing assembly includes a bearing member having a recess extending substantially parallel to the first axis, and a journal sleeve received in the recess and interposed between the shaft and the bearing member. The journal sleeve is fixed to the shaft for rotation therewith and includes a flexible joint connection with the shaft to permit self-alignment of the shaft and bearing.

Description:
BACKGROUND OF THE DISCLOSURE 
     This application relates to a bearing arrangement, and particularly a self-aligning journal bearing for a rotary pump. 
     The load carrying capacity of conventional style journal bearings is limited by small deflections of a loaded shaft. Unfortunately, deflections, even small deflections, are unavoidable in such a mechanical device. In most instances, the shaft is held in as rigid a manner as possible in the housing. For example, a bearing assembly supports the shaft at one or more locations along the length of the shaft to provide adequate support of the shaft. Controlling or limiting the amount of deflection is important because too much shaft deflection results in operational issues with the rotary machine. 
     In this particular rotary machine application, i.e., a rotary pump, the drive shaft is rotated by a motor and transfers the rotary motion to the pump. The pump rotor imparts energy to the fluid in a well-known manner and thereby increases fluid pressure between the pump inlet and outlet. Misalignment of the rotor relative to stationary portions of the rotary machine can lead to severe deviations of the rotor or shaft and consequently non-uniform load bearing. Conventional journal bearings are sized to a specified or rated load-carrying capacity of the pump which necessarily entails designing the pump assembly as if uniform load bearing were to be achieved since the precise amount of misalignment can be estimated. Designers, of course, recognize that some imperfection or misalignment will exist and therefore purposefully accommodate or incorporate expected misalignment into the ratings for the pump. 
     However, improvements are needed in order to accommodate misalignment between the rotating and stationary components of the rotary machine, namely, the journal bearing and shaft, and thereby provide a better support structure that addresses the misalignment issue and its impact on the bearing assembly, and necessarily the design and performance of the rotary machine. There is also a need to minimize the weight and size of the pump, all in a manner that is economical, effective, and does not adversely impact the bearing assembly and operation of the rotary machine. 
     SUMMARY OF THE DISCLOSURE 
     A rotary machine includes a housing, and a rotating component received therein for rotation relative to the housing. A shaft imparts rotational movement to the rotating component around a first axis from an associated motive input. A bearing assembly is interposed between the rotating shaft and the housing and the bearing assembly includes a bearing member that is self-aligning. 
     The self-aligning bearing assembly includes a bearing member having a recess extending substantially parallel to the first axis, and a journal sleeve received in the recess and interposed between the shaft and the bearing member. The journal sleeve is fixed to the shaft for rotation therewith and includes a flexible joint connection with the shaft to permit self-alignment of the shaft and bearing. 
     The bearing assembly preferably includes first and second bearing portions disposed at axially spaced locations along the shaft. 
     Preferably, an inner diameter surface of the journal sleeve is rounded or crowned, having a portion of a first inner diameter dimension less than a remainder of the inner diameter surface, although alternatively an outer diameter surface of the shaft could be rounded. 
     A pin interposed between the shaft and the journal sleeve ensures rotation of the sleeve with the shaft. A groove in an outer diameter of the shaft receives at least a portion of the pin, and likewise a groove in the journal sleeve also receives at least a portion of the pin. 
     The groove in the shaft terminates in a location spaced axially inward of terminal ends of the shaft. 
     The first bearing assembly has a first thread direction, and the second bearing assembly portion has an opposite hand, second thread direction. 
     A primary benefit of the arrangement is a pump that can accept shaft misalignment or deflection. 
     Still another advantage of the invention relates to the ability to limit the size of the shaft, i.e., to a dimension sufficient or just sufficient to be driven by a spline. Consequently, surrounding components of the rotary machine (e.g., in a pump, the rotor, cam ring, and yoke assemblies, can also be reduced in size). 
     By incorporating the self-aligning journal bearing into the arrangement, substantial weight savings is achieved. 
     Still other advantages and benefits of the disclosure will become apparent from reading and understanding the following detailed description. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  is perspective view of a variable displacement rotary (VDR) pump. 
         FIG. 2  is a cross-sectional view taken generally along the lines  2 - 2  of  FIG. 1 . 
         FIG. 3  is an enlarged cross-sectional view of the interface between the journal sleeve, bearing member and shaft. 
         FIG. 4  is an enlarged cross-sectional view similar to  FIG. 3  and further illustrating positioning of a connection member between the journal sleeve and shaft. 
         FIG. 5  is an enlarged cross-section view of an alternative arrangement. 
     
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Turning initially to  FIGS. 1 and 2 , there is shown a rotary machine, and particularly a variable displacement pump  110  having a rotating cam ring of the type shown and described in commonly owned U.S. Pat. No. 7,108,493, the details of which are expressly incorporated herein by reference. The pump assembly  110  includes a housing  112  having a pump chamber  114 . Rotatably received in the chamber is a rotor  120  secured to a shaft  122  for rotating the rotor within the chamber. Circumferentially spaced about the rotor are a series of radially extending grooves  124 . Each groove is dimensioned to operatively receive a blade or vane  126  having outer radial tips that extend from the periphery of the rotor. The vanes may vary in number from one pump design to another. The shaft  122  rotates about a longitudinal or rotary axis  130 . Depending on the actuation, some of the vanes may extend outwardly from the periphery of the rotor to a greater extent than the remaining vanes about the periphery of the rotor. Pumping chambers are defined between each of the vanes as the vanes rotate in the pump chamber with the rotor and provide positive displacement of the fluid in a manner well known in the art. 
     A spacer ring  140  is received around the rotor. The spacer ring has a substantially flat or planar surface  142  that receives a pin  144 . The pin positions a cam sleeve  150  around the rotor. First and second lobes or actuating surfaces extend from the cam sleeve and cooperate with first and second actuator assemblies  156 ,  158  to selectively alter a position of the cam sleeve. In this manner, and as is well known in the art, the stroke or displacement of the pump may be altered. 
     Received within the cam sleeve is a rotating cam member or ring  170 . Preferably, the cam ring has a smooth, inner peripheral wall  172  that is adapted for contact by outer tips of the individual vanes  126  extending from the rotor. An outer, smooth peripheral wall  174  of the cam ring is configured for free rotation within the cam sleeve  150 . A hydrodynamic bearing supports the rotating cam ring  170  within the sleeve, and the journal bearing is filled with pump fluid, here jet fuel, to form a hydrostatic or hydrodynamic, or a hybrid hydrostatic/hydrodynamic bearing. Frictional forces developed between outer tips of the vanes and the rotating cam ring result in a cam ring  170  that rotates at approximately the same speed as the rotor. The cam ring, however, is free to rotate relative to the rotor, since there is no mechanical structural component interlocking the cam ring for rotation with the rotor. Typically, the cam ring rotates slightly less than the speed of the rotor, or even slightly greater than the speed of the rotor, and due to the support/operation of the fluid-filled bearing, the cam ring possesses a much lower magnitude of viscous drag. First and second pressure plates  190 ,  192  are supported in the housing. The pressure plates include openings for providing inlet and outlet fluid to the pump chamber. Generally, the pressure plates serve the same structure and function as described in the commonly-assigned patent. 
     As shown in  FIG. 2 , spline drive  200  extends through the housing and is driven by an associated motor drive (not shown). Hollow shaft  122  rotates with the spline drive. Whereas the shaft sleeve is typically supported at one end in a bearing assembly, the arrangement of  FIG. 2  illustrates a split bearing assembly  206  arrangement. That is, bearing assembly  206  includes a first or right-hand bearing portion  208  and a second or left-hand bearing portion  210 . Each bearing portion  208 ,  210  is substantially identical unless particularly noted otherwise, and the bearing portion  210  is enlarged in  FIGS. 3 and 4  for ease of illustration. The bearing portion includes a journal insert  220  received in a recess  222  of leaded bronze bearing  224 . The bearing  224  is externally threaded at one end  226  to a respective pressure plate. Preferably, the right-hand and left-hand bearing portions have opposite threads or opposite lay, such as a right-hand and left-hand thread for securing to a respective pressure plate. The inner diameter of the recess  222  in each bearing  224  has a close mating fit with the outer cylindrical surface of the journal insert. In addition, the journal insert is preferably crowned along its inner diameter as noted by reference numeral  230  ( FIGS. 2 and 3 ). In this manner, first and second opposite ends  232 ,  234  of each journal insert have a slightly greater inner diameter than the central crown portion  230 . This serves as the sole contact region between the journal insert and the outer diameter of the hollow sleeve of the shaft. This purposeful contact point along the central portion of the journal insert allows for relative misalignment between the hollow shaft and the journal insert. 
     In addition, a connection/drive member or pin  240  ( FIGS. 2 and 4 ) is partially received in the journal insert and partially received in the hollow shaft so that the components rotate together. Particularly, a groove  242  extends through the entire axial length of the inner diameter of the journal insert. A groove or recess  244  provided in the outer diameter of the hollow shaft extends over a limited axial length only, i.e., opposite ends  246 ,  248  of the groove  244  are radiused or merge into the outer diameter of the shaft. This prevents the connecting member  240  from migrating axially along the shaft  122 . 
     Although the insert is crowned along its inner diameter portion relative to the shaft, it will be appreciated that, although not as desirable, the outer diameter portion of the shaft can alternatively be crowned. The misalignment or limited deflection may be addressed by the crowned surface  260  on an outer surface of the shaft  122  ( FIG. 5 ), i.e., move the crowned surface radially inward from the inner diameter surface of the journal insert to the outer surface of the shaft. This would still accommodate limited misalignment/deflection. 
     It is preferred that the crowned surface be along the inner diameter of the journal insert in order to minimize the dimensions of the assembly. Thus, the bearing assembly of the present disclosure is preferably a split bearing arrangement that purposefully provides a flexible joint between the journal insert and the shaft that allows or accommodates deflection of misalignment of the shaft relative to stationary components of the rotary machine or pump. 
     The ability to accept or accommodate shaft deflection or misalignment also has the advantageous benefit of allowing a reduction in the size of the remaining components of the pump and, just as importantly, can result in a substantial weight savings over prior arrangements. Thus, the size of the shaft can be limited, i.e., dimensioned to be of sufficient size to be driven by the spline, and the rotor, cam ring, yoke, etc. all can be appropriately reduced in size since these components are assembled radially outward of the shaft and bearing. A reduction in the diameter or radial dimension of these components results in a potential substantial weight savings since the volume of these components is dependent on the square of the radial dimension. 
     By way of example only, one embodiment of the prior arrangement of the rigid shaft results in a pump weight of approximately ninety-five (95) pounds. By using the self-aligning bearing rated for the same pump parameters that provides for a flexible joint between the shaft and bearing assembly, a total weight of seventy (70) pounds is achieved. Again, the volume varies as a result of the square of the radius, so that any reduction in the radial direction will result in a substantial reduction in material used and thus a substantial reduction in the weight. 
     Cupping the opposite ends  246 ,  248  of the slot  242  in the outer diameter of the hollow shaft prevents the connection member or pin from “walking-up” or travelling along the length of the shaft. Thus reducing the diameter of the pin at each end also allows the radius of the cutout to be absorbed. In this manner, the pin does not act like a wedge within the slot. 
     Preferred materials of construction also could impact performance of the rotary machine. For example, in the exemplary embodiments, the shaft and journal insert are preferably formed from steel or another similar material that has desired strength and precludes wear. The connection member is preferably a tungsten carbide material does not wear as quickly as the steel shaft and journal, and in fact contributes to reduced wear of the shaft and journal groove portions while also providing a longer lasting joint. Thus, although a steel connection member could be used, the steel connection member would not have the extended joint life benefits offered by the tungsten carbide version. The journal bearing as described previously is preferably a leaded bronze material, although other suitable bearing materials could be used. 
     The invention has been described with reference to the preferred embodiments. Modifications and alterations will occur to others upon reading and understanding this specification. It is intended to include all such modifications and alterations in so far as they come within the scope of the appended claims or the equivalents thereof.