Abstract:
A lever operated sawblade mounted on a slotted form ensemble for cutting green concrete construction joints to accommodate a specified curb cross-section profile while the access slot avails the sliding sawblade removal of concrete to create a void to accept insertion of pertinent expansion joint material.

Description:
BACKGROUND OF THE INVENTION 
   1. Field of the Invention 
   The present invention relate to the cutting and finishing of expansion and construction joints in highway and street concrete curb construction. An expansion joint in concrete curbing is necessary to allow for linear expansion and contraction of the concrete, in order to prevent fragmentation and destruction of the curbing. 
   2. Related Art 
   Before the automatic, self-powered slip-form curbing machine, roadside curbing was formed and constructed by hand by skilled technicians. Expansion joints were formed by heading-up or terminating the curb and finishing an interior face of the joint. Then, adjacent that face, the expansion joint material was installed, and construction of the subsequent curb began against that face. 
   In the current highway and street industry, a compacted-concrete curbing is automatically auger-extruded from a self-propelled, laser-guided curb-paving machine. Such machines have revolutionized curb building except for one crucial aspect: cutting joints. Today, joints are either hand-built per above, or “paved-through” and then saw cut while semi-cured. Saw cutting is typically performed using a diamond blade, which is expensive, and leaves sharp edges that, absent trawled edging, is subject to edge chips. 
   To date, a master finisher, or concrete mechanic, is still required for constructing expansion joints. The freshly extruded, green concrete curbing must be temporarily destroyed for at least six inches on each side of the designated joint in order to construct the joint, and then rebuild the remainder of the temporarily destroyed curb with un-compacted concrete, thus diminishing cohesive integrity. The finisher must also be mindful that the shelf life of concrete begins expiring upon exiting the concrete plant. The integrity of consolidated, cohesive homogeneity through chemical reaction must be maintained and undisturbed throughout the restored cross-section of the joint until fully cured. The mix must be wet enough to be pliable, while at the same time, stiff enough to maintain the prescribed cross-section profile. 
   Construction expansion joints can also be cut with a diamond-tipped saw blade. However, good hands-on finishers can build acceptable joints much cheaper than the cost of sawing, but the overall integrity of the product is weakened by re-handling, time-lapse, but mostly by lack of compacted concrete immediate to both interior faces of a joint. A properly functioning mechanical joint is as important to the roadway as is the curb itself. 
   SUMMARY OF THE INVENTION 
   Accordingly, the primary object of the present invention is to provide a simple, yet efficient mechanical joint cutter that will reduce the cost associated with forming expansion joints while maintaining the integrity of the concrete at the joint. The mechanical joint cutter of the present invention operates somewhat like a cross-cut saw. The joint cutter includes a saw blade that is, ideally, shaped to agitate, dislodge, and shove the excess concrete mix out of the cut, as well as smoothing out the two inside opposing faces of the green expansion joint prior to the insertion and reception of a prescribed expansion joint material. Thus, with minimal destruction, this device is believed to reduce the time per expansion joint by fifty percent or more. The current interruption of the contiguousness of the extruded curbing, with associated diminished integrity of the mix is reduced by half or more. 

   
     BFIEF DESCRIPTION OF THE DRAWINGS 
       FIG. 1  is a side view of the joint cutter in place, over a curb. 
       FIG. 2  is a top view of the sheet metal form illustrating the rolled axle housing, the centered access slot, and the rolled terminus. 
       FIG. 3  is a top view of  FIG. 2  with the lever bar inserted in the rolled axle housing. 
       FIG. 4  is a side view of the slide-on collar and the saw blade in place on the lever bar. 
   

   DETAILED DESCRIPTION OF THE INVENTION 
   Referring to  FIGS. 1 to 4 , the joint cutter of the present invention is illustrated. The joint cutter has the following elements. 
   In  FIG. 1 , a sheet metal form  10 , approximately 3/32 inch thick, by 12 inches wide, by 66 inches long, is provided. The sheet metal form  10  has, at a first end, a one-half rolled terminus  12  for the width of the sheet  10 , using a two inch diameter to preclude a sharp edge from digging into the wet concrete when setting the sheet metal form  10  over fresh curbing. The form has a vertical portion ascending vertically from terminus  12  for approximately six inches, then turning horizontally for approximately another six inches to provide a horizontal portion, then turning downward, vertically, for approximately another six inches, to provide a second vertical portion, to a point where said second vertical portion meets a second horizontal portion which forms the remainder of the sheet metal form that terminates at a second end that is rolled into a journal axle-housing  14 . 
   In  FIG. 2 , at the intersection of the second vertical portion and the second horizontal portion, a centered 1½ inch access slot  16  passes through the second vertical portion, the first horizontal portion, and the first vertical portion, and terminating in the first vertical portion at a point just above and immediate to the one-half rolled terminus  12 . The slot  16  allows access for a saw blade  40  to rout out the unwanted concrete from the cross section of the joint profile while the sheet metal form  10  holds or maintains the specified curb profile. 
   In  FIG. 3 , a lever bar  20  is provided having a lowermost portion that is bent slightly from a longitudinal axis and then approximately 130 degrees to form the lever bar axle  22 , which is inserted into the rolled axle housing  14  of the sheet metal form  10 .  FIG. 1  demonstrates the assembly and operation of the lever bar  20  with respect to the sheet metal form  10 . 
   In  FIG. 4 , a complementary, removable and/or replaceable, slide-on collar  30  is further provided. The slide-on collar  30  is sized to slide freely and loosely on the lever bar  20 . Attached to the slide-on collar  30  is a specially toothed saw blade  40 . The saw blade  40  is designed to etch, or rout out the concrete material where the joint is to be formed in the concrete curbing. The saw blade  40  includes several strategically placed relief holes  42 ; saw blade teeth  44 ; and, a plurality of vertical corrugations  46 . The relief holes  42  assist with excess concrete removal, and the vertical corrugations  46  serve to smooth the resulting opposing faces of the curbing. The several relief holes  42  in the planar spread of the saw blade allow for the immediately adjacent aggregate to adjust itself by self-shifting. To further facilitate the self-adjustment of that aggregate, the plurality of vertical, outward corrugations  46  on both sides of the saw blade serve to loosen up the mix immediately adjacent to the saw blade, while at the same time, pushing the larger aggregate further into the mix and away from the joint faces, thus smoothing those faces as the curbing is being cut, such that the resulting expansion joint is ready to receive the expansion joint material without further preparation of the joint. 
   Operation of the invention is now described. The roadway base is prepared, the paving train is spread out and the concrete truck and the curbing machine is extruding fresh, green curbing. As soon as the machine passes, the finisher gently sets the sheet metal form  10  down over the green curbing at the desired joint location. Then the lever bar axle  22  of the lever bar  20  is inserted into the rolled axle housing  14  of the form  10 . The slide-on collar  30  with the saw blade  40  attached is slid onto the lever bar  20 . Lowering lever bar  20 , the saw blade  40  contacts the soft concrete exposed by the slot  16 , and grasping the collar  30 , the finisher begins a sawing action, i.e. reciprocating the sliding collar  30  back and forth, while simultaneously incorporating the downward leverage provided by the lever bar  20 , to cut through the curb. The resulting cut is clear enough to accept insertion of expansion joint material. 
   The present invention is thus described. It will be obvious that the same may be varied in many ways. It is presumed that motorizing the device would be possible. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.