Abstract:
An assembly for testing of smoke detectors, installed to detect the presence of smoke in ductwork or through a smoke protected opening, and includes a plenum rated hose assembly having a duct end and a smoke end. The hose assembly smoke end is extendable to within the duct and is terminated with a nozzle directable at an inlet tube of a smoke detector associated with the duct, or to the detector protecting a smoke protected opening. A duct mounting plate is adapted to be sealingly installed to cover an aperture formed within the duct and to retain the hose assembly duct end. Smoke is directed into the hose smoke end. The smoke exits the hose through the nozzle and towards the inlet tube of the duct-mounted smoke detector, or towards the detector for a smoke protected opening, for testing of the smoke detector.

Description:
CROSS-REFERENCE TO RELATED APPLICATIONS 
       [0001]    This application claims benefit of provisional application Ser. No. 61/254,817, filed on Oct. 26, 2009. 
     
    
     STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH 
       [0002]    Not applicable. 
       BACKGROUND 
       [0003]    The present disclosure relates to HVAC (heating ventilating air conditioning) installed duct smoke detectors and more particularly to their testing. Duct mounted smoke detectors are installed in particular locations to meet certain requirements of, for example, the Ohio Building Code, as embodied in the Ohio Mechanical Code or OMC: 
         [0000]    1. Mounted on the return air handler ductwork for all air handlers which, individually or as part of a system, have a design capacity greater than 2000 cfm. Installed upstream of any filters, exhaust air connections, outdoor connections, or decontamination equipment and appliances. (OMC606.2.1);
 
2. Where return air risers serve two or more stories and serve any portion of a return air system having a design capacity greater than 15,000 cfm, duct mounted smoke detectors shall be installed in each story. Duct mounted smoke detectors shall be located upstream of the connection between the return air riser and any ducts or plenums. (OMC606.2.3);
 
3. Mounted within five foot of code required smoke dampers. (OMC607.2.1.1).
 
         [0004]    Smoke detectors are required by the National Fire Alarm Code, a published standard of the National Fire Protection Association, to be tested at time of installation and subsequently annually. The frequency of testing and the method of testing are described in Chapter 10 of the National Fire Alarm Code standard. Table 10.3.1 requires that duct detectors have a visible inspection performed semiannually, to insure that there are no changes that would affect equipment performance. Table 10.4.4 requires that a duct type smoke detector be tested or inspected to ensure that the device will sample the air stream. The test shall be made in accordance with the manufacturer&#39;s instructions. 
         [0005]    All manufactures of duct mounted smoke detectors recommend that test smoke be generated and travel in the duct work to enter the air sampling tubes of the duct mounted smoke detector. All Ohio&#39;s certified building departments require that the duct-mounted smoke detectors be tested per the manufacturer&#39;s testing instructions. All newly constructed building&#39;s mechanical fire alarm tests, performed by the local certified building departments, require that smoke be placed in the air duct&#39;s air stream and that the test smoke set the duct mounted smoke detector into alarm. 
         [0006]    Testing of duct-mounted smoke detectors located on the air handler supply ductwork is difficult. The diffusers and filters on the air handler stop air-born particulates; consequently large volumes of test smoke must be generated at the return air location to travel through the air handler for enough test smoke to reach the duct mounted smoke detectors on the supply ductwork. Multiple duct mounted smoke detectors on the supply side are very difficult to test because duct mounted smoke detectors located downstream of other duct mounted smoke detectors will sample the test smoke laden air and shut down the air handler and the test smoke does not reach the duct mounted smoke detector desired to be tested. Tests currently require coordinated efforts of multiple people to manually bypass previously tested detectors so that the test smoke will travel downstream to untested detectors. Because great quantities of test smoke is running through the duct work the duct mounted smoke detectors become dirty from the test smoke and need to be cleaned to stop alarming. The tests are scheduled during unoccupied building use times because the air handler systems of the building are not conditioning the air in the building properly because they are being shutdown and also because the test smoke used to test the duct mounted smoke detectors has traveled throughout the whole building. 
         [0007]    It is to this problem that the present disclosure is addressed. 
       BRIEF SUMMARY 
       [0008]    In order to conduct periodic tests verifying proper operation of smoke detectors mounted within HVAC ductwork (e.g., return air ducts), the disclosed test assembly is installed. Various embodiments of such test assembly can be conceived based on the disclosure set forth herein. Of importance is that “smoke” is introduced into the duct just upstream of the smoke detector to be tested. Convenience and ease of operation are achieved by use of a “hose” to introduce generated smoke into the duct. For present purposes, “smoke” or “generated smoke” comprehends the use of an aerosol, with or without a propellant, which is effective in actuating the smoke detector to be tested. Such smoke may be a can of artificial smoke, smoke from combustion, or any other smoke detector actuating aerosol. For present purposes also, a “smoke detector” in an HVAC duct to be tested comprehends not only a smoke detector mounted inside the HVAC duct, but also the presence of a smoke protected opening inside the HVAC duct that urges detected smoke to the smoke detector mounted outside of the HVAC duct. 
         [0009]    One disclosed assembly includes an HVAC duct mounting plate, a plenum rated hose, and a ceiling access plate assembly. The HVCA duct mounting plate holds the plenum rated hose in flush-mount position in the side of the HVAC duct and may be sealed by taping the edges of the mounting plate to the duct using HVAC rated tape. A gasket also may be used. The ceiling access plate assembly includes a ceiling-mounting bracket to securely hold the assembly in flush-mounting relationship with the ceiling, an optional hose retention bracket, and an access plate assembly. 
         [0010]    Alternatively, the smoke can be generated inside the HVAC duct, such as by using either a small diameter hose or rigid piping, to transfer a pressurized aerosolized smoke into the duct where a nozzle is mounted. This could be as simple as removing the nozzle on an existing Smoke Check aerosol tester spray can (Home Safeguard Industries LLC, Elk Grove, Ill.) and then ‘plugging’ the stem of the can into the hose/piping system. The can contents then would pressurize the hose/piping system and spray the smoke aerosol through a nozzle mounted at the end of the hose/piping inside the HVAC duct in front of the smoke detector being tested. 
         [0011]    One method for testing HVAC duct mounted smoke alarms includes accessing the plenum rated hose via the ceiling access plate assembly. The plenum rated hose has an end adaptor assembly for introducing smoke into the hose. When air is flowing in a duct at or just under atmospheric pressure, the smoke is drawn up through the plenum rated hose and into the flowing air in the duct. When the duct is at a higher pressure, the smoke needs to be assisted, for example, with a carrier gas at higher pressure to travel the length of the hose into the duct. As the disclosed kit was installed upstream of the smoke detector to be tested, the smoke entering the duct now can enter the smoke detector for its activation and testing. 
         [0012]    Advantages of the present invention include the ability to limit the amount of test smoke entering the duct. Another advantage is that testing of the ductwork mounted smoke detectors can be accomplished quickly, which means less labor and less temperature change in the building. A further advantage is that the testing is very simple, enabling building owners to test the smoke detectors themselves. These and other advantages will be apparent to those skilled in the art based on the disclosure set forth herein. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0013]    For a fuller understanding of the nature and advantages of the present apparatus and method, reference should be had to the following detailed description taken in connection with the accompanying drawings, in which: 
           [0014]      FIG. 1  is a perspective view of an above ceiling mounted duct having a smoke detector to be tested, the duct having the disclosed smoke detector assembly shown installed on the duct; 
           [0015]      FIG. 2  is a floor plan of a typical office having several offices, meeting rooms, restrooms, hallways, and stairs, and showing various duct runs (ductwork) fitted with smoke detectors; 
           [0016]      FIG. 3  is a sectional view through a wall whereat a duct damper is located; 
           [0017]      FIG. 4  is a perspective view a pressured can of smoke being sprayed into a hose accessed through a ceiling mounted opening, where the hose carries the smoke into a round duct; 
           [0018]      FIG. 5  is a perspective view a pressured can of smoke being sprayed into a hose accessed through a wall mounted opening, where the hose carries the smoke into a truncated rectangular duct; 
           [0019]      FIG. 6  is a cross-sectional view of a duct showing the smoke passing from the hose into the duct for testing a duct-mounted smoke detector; 
           [0020]      FIG. 7  is an exploded view of a hose used to carry the smoke into the duct; 
           [0021]      FIG. 8  is a perspective view of the HVAC ductwork mounting plate and a ceiling access plate assembly; and 
           [0022]      FIG. 9  is a cross-sectional view of the HVAC ductwork mounting plate and a ceiling access plate assembly of  FIG. 8 . 
       
    
    
       [0023]    The drawings will be described in greater detail below. 
       DETAILED DESCRIPTION 
       [0024]    As illustrated in  FIG. 1 , a section of HVAC ductwork or duct,  10 , has a ductwork mounting plate assembly,  12 , affixed to duct  10  by screws and covering an aperture formed in duct  10 . Each ductwork mounting plate assembly retains one end of a flexible, plenum rated, flexible hose,  16 . For present purposes, “plenum rated” means that the hose meets all of the specifications and safety (e.g., fire) requirements that the ductwork meets according to applicable fire and other building codes and regulations. The other end of the hose terminates at the level of a ceiling,  18 , below which ductwork  10  runs. 
         [0025]    In this embodiment, flexible hose  16  just lies atop ceiling  18 . Alternatively, hose  16  can be held by a clip attachment, which is part of a ceiling access plate assembly, as illustrated later herein. By removing a ceiling tile from ceiling  18 , a can of smoke,  20 , can be sprayed into an open end of hose  16  for introducing smoke into duct  10 . Such smoke travels to a duct-mounted smoke detector,  22 , for activating/testing smoke detector  22 , which in turn closes a damper,  24 , that prevents any contents in duct  10  from passing out of the room. 
         [0026]      FIG. 2  shows a typical floor plan from a multi-floor building. In particular, there are 3 smoke detectors,  26 ,  28 , and  30 , located within the various ducts in the illustrated floor plan. Hoses,  32 ,  34 , and  36 , associated respectively with smoke detectors  26 ,  28 , and  30 , for admitting test smoke, are shown in close proximity to each of the noted smoke detectors. 
         [0027]      FIG. 3  shows a damper assembly,  38 , disposed within a wall,  40 , of the floor plan of  FIG. 2 , which damper assembly is in association with one of the noted smoke detectors. In particular, when a smoke detector detects the presence of smoke, it actuates a motor assembly,  42 , that closes a damper,  44 , for stopping all airflow in a duct,  46 . The smoke detectors each may be in communication with damper assembly  38  or with other damper assemblies (not shown) or with all damper assemblies associated with the floor plan of  FIG. 2 . 
         [0028]    Referring now to  FIG. 4 , a round duct,  48 , is shown located above a ceiling,  50 , and having a smoke detector,  51 , located in association therewith. In this embodiment, a flexible test hose,  52 , is affixed to round duct  48  with an apertured plate,  55 , which is screwed into duct  48  to cover a hole in duct  48 . The user accesses flexible hose  52  through an access plate assembly,  54 , that has been installed in one of the ceiling tiles forming ceiling  50 . Access plate assembly  54  can be simple or complex in construction. As illustrated in  FIG. 4 , access plate assembly  54  includes a frame installed in the ceiling tile and carrying a door,  56 , that can be opened and shut by the user. The user can grasp flexible hose  52  after opening door  56  and then spray smoke from a smoke can,  58 , into flexible hose  52  for testing smoke detector  50 . Optionally, door  56  can have a lock for keeping unauthorized personnel from accessing flexible hose  52 . 
         [0029]    In the embodiment illustrated in  FIG. 5 , a truncated, rectangular duct,  60 , retains a smoke detector,  62 . Again, a flexible test hose,  64 , is affixed to duct  60  in the same manner as described in connection with  FIG. 4 . In this case, however, an access plate assembly,  66 , is disposed horizontally due to the limited height of duct  60 . Also, flexible hose,  64 , runs down the interior of a wall,  68 , and into an access box,  70 , formed in wall  68 . Again, a door,  72 , covers access box  70  and similarly should be locked. The user can grasp flexible hose  62  after opening door  72  and then spray smoke from a smoke can,  58 , into flexible hose  62  for testing smoke detector  50 . Flexible hose  62  desirably will have no sharp turns or kinks in it that may retard the flow of smoke from can  58 . Thus, hose  62  has only a gentle bend in it between access box  70  and duct  60 . Similarly, the user should not unduly bend or kink hose  64  either. 
         [0030]    Referring now to  FIG. 6 , a duct,  74 , is shown in cross-section. A smoke detector,  76 , is attached to duct  74  and has an inlet tube,  78 , and a return tube,  80 , extending to within duct  74 . Large arrows, typified by arrows  82  and  84 , show the direction of flow of air in duct  74 . A flexible hose,  86 , has a free end terminated by a coupling assembly,  88 , which includes a removable cap and a captured end attached to a fitting,  90  that extends through an aperture formed in duct  74 . Within duct  74 , coupling  90  is attached to a nozzle assembly,  92 , that may include one or more straight pieces, an elbow, and a nozzle fitting. The nozzle,  94 , directs smoke directly at smoke detector inlet  78  to ensure that the test smoke reaches its desired target and to minimize the amount of test smoke required to test the operability of smoke detector  76 . In this regard, the localized use of test smoke in close proximity to the smoke detector inlet tube and test smoke directed at the smoke detector inlet tube enables the present smoke test system to use a relatively small amount of test smoke and not set off remote smoke detectors not currently being tested. Such design also permits the offices to continue to be used with relatively little interruption during the testing procedure. 
         [0031]    Flexible hose  86  is shown in exploded view in  FIG. 7 . Coupling assembly  88  is seen to include a removable cap,  96 , which closes the free end of hose  86  when not in use. The central section of hose  86  may be corrugated, such as corrugated hose section,  98 , to ensure that hose  86  is not kinked or bent, which may prevent an adequate amount of test smoke from passing therethrough. A mounting plate,  100 , and gasket,  102 , are shown in greater detail in  FIG. 7  and serve to establish an airtight connection of fitting  90  through the hole formed in duct  74 . Alternatively, gasket  102  may be replaced by HVAC rated tape that is placed around the exterior of mounting plate  100 . The various fittings and caps are threaded for screwing together; although, a variety of additional connection techniques can be readily envisioned by the skilled artisan. 
         [0032]    Referring now to  FIGS. 8 and 9 , an access box assembly,  104 , is shown mounted atop a ceiling tile,  106 . Access box assembly  104  has an aperture,  107 , formed in a slanted side,  108 , whose purpose will be revealed below. Access box assembly  104  has a pair of U-shaped brackets,  110  and  112 , which fit around ceiling tile  106  in a rectangular opening that has been formed in ceiling tile  106 . Access box assembly  104  also has a door,  114 , for the user in the room below to open for accessing access box assembly  104 . Access door  114  is fitted with a lock assembly,  116 , to prevent unauthorized entry into access box assembly  104 . 
         [0033]    The free end of a flexible test hose,  109 , has a fitting assembly,  118 , that is placed in aperture  107  and a cap,  120  screwed into assembly  118  from the inside of access box assembly  104  to close off flexible hose  108  when not in use. A nut,  122  is screwed onto fitting assembly  118  from inside access box assembly  104  to retain hose  108  securely in place. Access box assembly  104  may be formed from aluminum, steel, or other appropriate material, which desirably is fire retardant. 
         [0034]    In order to test a smoke detector using access box assembly  104 , the user opens door  114 , removes cap  120 , and actuates a can of test smoke or other device that generates test smoke. The test smoke is drawn up into hose  108  and then into a duct, as described before. Side  108  is slanted in order to ensure no sharp bends or kinks in hose  108 , which may unduly retard the test smoke from easily flowing through hose  108 . Side  108  in angled so as to ensure that hose  108  can be placed in a relatively straight line to the duct where the smoke detector to be tested is located. Alternatively, side  108  may not be slanted. 
         [0035]    While the apparatus and method have been described with reference to various embodiments, those skilled in the art will understand that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope and essence of the disclosure. Additionally, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure may not be limited to the particular embodiments disclosed, but that the disclosure will include all embodiments falling within the scope of the appended claims. In this application the US measurement system is used, unless otherwise expressly indicated. Also, all citations referred to herein are expressly incorporated herein by reference.