Abstract:
A mixing tube is provided, including first and second mixing passages, each of which include a plurality of elements connected in series and having a sectional shapes that change continuously. Multi-component materials pass through the first and the second mixing passage, repeatedly dividing and aggregating the materials in a passing process. The first and the second mixing passages are formed by a first outer frame member, a second outer frame member, and a partition member. The first and the second mixing passages repeatedly divide and aggregate due to the hole portions in the partition member, and with this mixing tube, the materials to be mixed pass trough the mixing passages by continuing and manually squeezing the mixing tube from the inlet port to the outlet port of the first and the second mixing passages, and sufficient mixing can be obtained.

Description:
This application claims the benefit of Japanese Application 2003-22098, filed Jan. 30, 2003, and Japanese Application 2003-383664, filed Nov. 13, 2003, the entireties of which are incorporated herein by reference. 
     BACKGROUND OF THE INVENTION 
     1. Field of the Invention 
     The present invention relates to a mixing tube and to a method of manufacturing the mixing tube. In particular, the present invention relates to a technique which can be suitably employed for a mixing tube used for mixing two types of fluids during production of a two-component reactive adhesive such as an epoxy adhesive, a polyurethane adhesive, or a silicon adhesive, or a sealant or a packing material. 
     2. Description of the Related Art 
     A two-component adhesive consists of base and catalyst agents which are prepared separately, and the base and catalyst agents are mixed together in use. Conventionally, the base and catalyst agents are mixed by employing a manual method using a knife, a spatula, or the like, a method that utilizes a dispenser using a static mixer, or a method that uses a specially designed mixer. 
     However, the following problems exist when performing mixing of materials by using the conventional methods. Hardening of the base agent and the catalyst agent in a two-component adhesive begins upon mixing of the base agent with the catalyst agent, and curing occurs even at room temperature. Therefore, there are occasions where the materials adhere to the knife, the spatula, inner portions of the static mixer, and containers within the specially designed mixer after one time usage. Therefore, the whole mixture cannot be used for its original purpose as an adhesive, resulting in disposal of the cured material. 
     Further, the degree of mixing performed by an operator depends on the judgement of the operator, and there is a problem in that differences develop in the quality of the resultant mixtures. 
     In view of the above-mentioned problems, the applicant of the present invention has already invented a mixing tube for mixing multi-component materials. This mixing tube manufactured from a flexible material, such as, a plastic film or the like, wherein a residual material, after mixing tube materials, remained inside the mixing tube can be squeezed out by squeezed the mixing tube. In this prior invention, plural containers that separately receive multi-component materials are provided to the mixing tube, and the multi-component materials are discharged from the plural containers. The features of the mixing tube are as follows. The mixing tube has an inlet port for mounting there to the containers that receive multi-component materials, a mixing passage for mixing multi-component materials that are injected from the inlet port, and an outlet port discharging the multi-component materials which have been mixed in the mixing passage. By continuously squeezing the mixing passage from the inlet port toward the outlet port of the mixing passage, the multi-component materials injected from the inlet port pass through the mixing passage to be mixed, and then are discharged from the outlet port (refer to JP 2003-001078 A). 
     The mixing passage of the mixing tube may be configured, for example, by connecting plural passage blocks in series, the passage blocks having the same number of deformed passages as the number of the materials to be mixed, and by suitably connecting the outlet port and the inlet port of each of the deformed passages at the connection portions of the passage blocks in order to repeat the operation of dividing the materials to be mixed that are discharged from a prior stage passage block at the inlet port to a subsequent stage passage block, and aggregating materials to be mixed at the outlet port. If the number of passage block connections is taken as N, the materials to be mixed are divided 2 N  times, and thus allowing sufficient mixing. 
     However, the configuration of the conventional mixing tube, with which the materials to be mixed are theoretically mixed 2 N  times, is complex. The configuration is difficult to reproduce, and difficult to manufacture. This type of mixing tube is therefore expensive and not suited to mass production. 
     SUMMARY OF THE INVENTION 
     The present invention is made in view of the above-described problems. An object of the present invention is to provide a mixing tube tat has a relatively simple structure, and that is capable of dividing, aggregating, and sufficiently mixing multi-component materials. This mixing tube is manufactured from a flexible material, such as; a plastic film or the like, wherein a residual material; that remains inside the mixing tube after mixing tube materials can be squeezed out by saueezing the mixing tube. 
     In order to solve the above-mentioned technical problems, a mixing tube according to the present invention has the following structure. The mixing tube includes a first mixing passage and a second mixing passage for mixing the materials to be mixed, and causes multi-component materials to pass through the first mixing passage and the second mixing passage, repeatedly dividing and aggregating the materials tote mixed by passing them though the mixing passages. The first mixing passage and the second mixing passage are formed by a first outer frame member, a second outer frame member, and a partition member that is interposed between the first and second outer frame members, the three members dividing the mixing tube in a direction toward which the materials to be mixed pass, and holes are formed at fixed intervals in the partition member in a direction of mixing which the materials. The first mixing passage and the second mixing passage repeatedly divide and aggregate the materials due to the holes, thereby the materials are divided and aggregated repeatedly. 
     With the above described structure, the materials to be mixed pass through the first and the second mixing passages, and through the holes of the partition member, and the materials are divided and aggregated, to thereby to be mixed sufficiently. The mixing tube is configured by three members including the first outer frame member, the second outer frame member, and the partition member, and they can be configured and assembled easily and simply. Further, there are no limitations to the sectional shapes of the first and the second outer frame members, and the shapes may be rectangular, circular, rhombic, or the like. That is, there are no limitations to the sectional shapes so long as the plurality of mixing passages formed in the mixing tube repeatedly divide and merge together the materials to be mixed through the partition member having the holes. 
     One method of using the mixing tube according to the present invention is, for example, to squeeze the mixing tube manually by hand or the like, thus squeezing out the materials to be mixed. Accordingly, materials having flexibility and that are capable of being squeezed with a predetermined force are suitable for the mixing tube material. According to the mixing tube, the materials to be mixed in within the mixing tube pass through the mixing passages by continuing to manually squeeze the mixing tube by hand from the inlet ports to the outlet ports side of the first and the second mixing passages, thereby sufficient mixing can be performed. Further, the materials to be mixed within the mixing tube can be substantially completely squeezed out by fully squeezing the mixing tube to tips of the outlet ports of the mixing passages. 
     Furthermore, the first mixing passage and the second mixing passage of the mixing tube according to the present invention have a plurality of elements whose sectional shapes change continuously, and that are connected in series. The holes of the partition member are formed to have a size that is equal to half the length of each of the elements in the direction of mixing the materials. 
     According to the above described structure, a compressive force and a shear force are continuously applied to the materials to be mixed as they pass through each of the elements having the sectional shape that changes continuously. Further, the holes, each having a size equal to half the length of each of the elements, are formed in the partition member, and therefore the materials to be mixed that pass through each of the deformed passages arc regularly divided and merged together. That is, the materials to be mixed continuously receive compressive forces and shear forces as they pass through the mixing passages, and in addition, the materials to be mixed are regularly divided and merged together with the materials to be mixed that pass through other mixing passages. The mixing passages thus mix the multi-component materials uniformly. 
     In addition, it is desirable that the mixing tube according to the present invention further includes flange portions provided in joining portions where the first outer frame member, the second outer frame member, and the partition member are joined, wherein the flange portions being formed along, and outside of, the first mixing passage and the second mixing passage, in which the flange portion of the partition member is sandwiched between the flange portions of the first outer frame member and the second outer frame member, thus integrating the first outer frame member, the second outer frame member, and the partition member and forming the first mixing passage and the second mixing passage. 
     According to the above-described configuration, the first outer frame member, the second outer frame member, and the partition member can easily be integrated. That is, it becomes possible to easily form the first and the second mixing passages, which are capable of sufficiently mixing the materials to be mixed, by using a relatively simple configuration. 
     Furthermore, it is desirable that the mixing tube according to the present invention includes intermediate partitions provided in the first outer frame member and the second outer frame member, for dividing the first mixing passage and the second mixing passage, in which the intermediate partitions of the first outer frame member and the second outer frame member are welded in the holes of the partition member. 
     The first mixing passage and the second mixing passage can each be divided by providing the intermediate partitions described above. An operation can be repeated by which the materials to be mixed, having been discharged from the elements, are divided at the inlet ports of the subsequent elements, and then merged together at the outlet ports of the elements. According to this mixing tube, if the number of elements connected is taken as N, then the materials to be mixed are divided 2 N  times, thereby to be possible to perform sufficient mixing. Further, a complete intermediate partitions are formed by welding the intermediate partitions of the first outer frame member and the intermediate partitions of the second outer frame member. It thus becomes possible to form the complete intermediate partitions at the same time will forming the first mixing passage and the second mixing passage. An example of the configuration of the intermediate partitions may be such that the cross sections in the longitudinal direction of the first outer frame member and the second outer frame member are formed in a substantially “M” shape. In addition, it is preferable that the intermediate partitions be formed perpendicular to the partition member that are interposed between the first outer frame member and the second outer frame member, and that the intermediate partitions be disposed in the center of the partition member. It becomes possible to reliably divide the first and the second mixing passages into two sections by thus forming the intermediate partition portions. 
     The mixing tube according to the present invention may have intermediate partitions provided in the first outer frame member and the second outer frame member for dividing the first mixing passage and the second mixing passage respectively, and the intermediate partitions of the first outer frame member and the second outer frame member are each welded to the partition member. 
     The intermediate partitions may also be formed in a state of dividing the first mixing passage and the second mixing passage, respectively, by welding the intermediate partitions of the first outer frame member and the intermediate partitions of the second outer frame member to the partition member. Accordingly, an operation can be repeated by which the materials to be mixed, which have been discharged from the elements, are divided at the inlet ports to the subsequent elements and then merged together at the outlet ports of the elements. If the number of elements connected are taken as N, then the materials to be mixed are divided 2 N  times by the mixing tube, and it becomes possible to perform sufficient mixing. 
     Furthermore, it is preferable that the mixing tube according to the present invention includes joining portions provided in the holes of the partition member, the joining portions are contact with the intermediate partitions of the first outer frame member and the second outer frame member, wherein the joining portions are welded to the intermediate partitions of the first outer frame member and the second outer frame member. 
     By forming the joining portions described above, the intermediate partitions of the first outer frame member and the second outer frame member are reliably fixed to the partition member. It becomes possible to form the intermediate partitions in a state where the first mixing passage and the second mixing passage are divided. Further, the intermediate partitions of the first outer frame member and the intermediate partitions of the second outer frame member can each be fixed to the joining portions. It therefore becomes possible to use various types of manufacturing methods. 
     A method of manufacturing a mixing tube according to the present invention comprises: molding a first outer frame member and a second outer frame member that are made out of a thermoplastic resin; forming holes in a partition member that is made out of a thermoplastic resin; welding end portions of flanges of the partition member, the first outer frame member, and the second outer frame member, while the flanges of the first outer frame member and the second outer frame member sandwiching the flanges of the partition member, thus integrating the first outer frame member, the second outer frame member, and the partition member, and forming a first mixing passage and a second mixing passage. 
     According to the configuration described above, it is possible to form the mixing passages by welding the flanges, causing them to adhere together, whereby it is thus possible to easily manufacture the mixing tube. Furthermore, the term of thermoplastic resin denotes substances that soften and melt when heated, and harden when cooled. Serene resins, acrylic resins, cellulose resins, polyethylene resins, vinyl resins, nylon resins, fluorocarbon resins, and the like may be given as examples of thermoplastic resins. 
     Methods of welding a thermoplastic resin are explained here. The methods can be roughly divided as follows: a high frequency welding where an object to be heated is made to emit heat by itself due to electric potential movement at a molecular or electron level according to a high frequency electrolytic action of several tens of megahertz; an ultrasonic welding where ultrasonic vibrations at ultrasonic energy having a frequency equal to or greater than 20 kHz are transmitted to an object to be heated from a resonator referred to as a horn, thus generating strong frictional heating and welding the object; and a thermal welding where the object to be welded is heated by thermal conduction from a heat source located outside of the object to be heated. In addition, a convection welding, a hot plate welding, an impulse welding, and welding by using an iron can be given as examples of the thermal welding. Any type of welding method may be used by the present invention, so long as the method can weld the first outer frame member, the second outer frame member, and the partition member. 
     In addition, it is preferable that in the method of manufacturing a mixing tube according to the present invention, the first outer frame member and the second outer frame member are molded, while forming intermediate partitions that divide the first mixing passage and the second mixing passage, and the intermediate partitions and the partition member are welded, or the intermediate partitions are welded together. A mixing tube in which the first mixing passage and the second mixing passage are each divided can be formed by melt bonding the intermediate partitions and the partition member, or by welding the intermediate partitions together. Further, the welding of the intermediate partitions can be performed at the time of welding of the first outer frame member, the second outer frame member, and the partition member, and therefore manufacturing can be performed efficiently. 
     Furthermore, the method of manufacturing a mixing tube according to the present invention comprises: molding a first outer frame member and a second outer frame member that are made out of a thermoplastic resin, while forming intermediate partitions for dividing a first mixing passage and a second mixing passage; forming holes in partition members that are made out of a thermoplastic resin while forming joining portions that are contact with the intermediate partitions of the first outer frame member and the second outer frame member; a first step of welding flanges of the first outer frame member and flanges of the partition member; a second step of welding flanges of the second outer frame member and flanges of the partition member; and a third step of welding flanges of the members manufactured in the first step and the second step. According to this manufacturing method, the partition members are welded to the first outer frame member and the second outer frame member. Adhering the first outer member and the partition member, and adhering the second outer member and the partition member, are then welded to the flanges. That is, manufacturing can be divided up and performed in separate steps compared to a manufacturing method in which the three types of members are welded at the same time. It therefore becomes possible to perform each of the manufacturing steps with ease. 
     In addition, the method of manufacturing a mixing tube according to the present invention comprises: molding a first outer frame member and a second outer frame member that are made out of a thermoplastic, resin while forming intermediate partitions for dividing a first mixing passage and a second mixing passage; forming holes in partition members that are made out of a thermoplastic resin, while forming joining portions that are in contact with the intermediate partitions of the first outer frame member and the second outer frame member; a first step of welding flanges of the first outer frame member and flanges of the partition member, and welding the intermediate partitions of the first outer frame member and the joining portions of the partition member; a second step of welding flanges of the second outer frame member and flanges of the partition member, and welding the intermediate partitions of the second outer frame member and the joining portions of the partition member; and a third step of welding flanges of the members manufactured in the first step and the second step. According to this manufacturing method as well, the partition members are welded to the first outer frame member and the second outer frame member. Adhering first outer frame member and partition member, and adhering second outer frame member and partition member, are then welded to the flanges. That is, manufacturing can be divided up and performed in separate steps compared to a manufacturing method in which the three types of members are welded at the same time. It therefore becomes possible to perform each of the manufacturing steps with ease. 
     In addition, a member that is connected to container containing the materials to be mixed, and a jig for adjusting the shape of the materials to be mixed that are injected and discharged, may also be manufactured with the present invention at the same time as welding of the flanges is performed. Operations for injecting and discharging the materials to be mixed can be performed easily if, for example, a jig that widens the width for easy injection of the materials to be mixed, and a jig that throttles the materials to be mixed in order to discharge the materials to an appropriate location, are provided in an inlet port and an outlet port, respectively, of the mixing tube. 
     A mixing tube that divides and merges together the materials to be mixed, thereby sufficiently mixing the materials to be mixed, can thus be provided by using a relatively simple structure according to the present invention. Furthermore, because the structure is a simple one, it becomes possible to easily perform mass production of the mixing tubes, which has conventionally been difficult. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       In the accompanying drawings: 
         FIG. 1  is a plan view of a mixing tube according to an embodiment mode of the present invention; 
         FIG. 2  is a sectional diagram of the mixing tube according to the embodiment mode of the present invention, taken along a line X-X′; 
         FIG. 3  is a plan view in which the mixing tube according to the embodiment mode of the present invention is exploded into a first outer frame member, a second outer frame member, and a partition member; 
         FIG. 4  is a perspective view that shows a first passage block and a second passage block of the mixing tube according to the embodiment mode of the present invention; 
         FIGS. 5A to 5E  are diagrams explaining mixing states of the first passage block of the mixing tube according to the embodiment mode of the present invention; 
         FIG. 6  is a diagram explaining a method of using the mixing tube according to the embodiment mode of the present invention; 
         FIG. 7  is a diagram explaining a method of using the mixing tube according to the embodiment mode of the present invention; 
         FIG. 8  is a plan view of a mixing tube according to a first embodiment; 
         FIG. 9  is a plan view in which the mixing tube according to the first embodiment is exploded into a first outer frame member, a second outer frame member, and a partition member; 
         FIG. 10  is a perspective view that shows a first passage block and a second passage block of the mixing tube according to the first embodiment; 
         FIGS. 11A to 11E  are diagrams explaining mixing states of the first passage block of the mixing tube according to the first embodiment; and 
         FIG. 12  is a plan view in which a mixing tube according to a second embodiment is exploded into a first outer frame member, a second outer frame member, and partition members. 
     
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
     An embodiment mode of a mixing tube according to the present invention, and a method of manufacturing the mixing tube, will be described in detail below with reference to the drawing. 
       FIG. 1  is a plan view of a mixing tube  10  according to this embodiment mode, and  FIG. 2  is a sectional view of the mixing tube  10  shown in  FIG. 1 , taken along a line X-X′. Two types of materials A and B having fluidity to be mixed are separately contained in plural containers  40 A and  40 B, which are mounted at one end of the mixing tube  10 . The mixing tube is a tube for mixing the materials A and B to be mixed that are pushed out from the containers  40 A and  40 B containing materials to be mixed. The mixing tube  10  is formed of a soft thermoplastic resin which can be squeezed over its entirety with a predetermined force. 
     Further, the mixing tube  10  consists of two types of passage blocks, first passage blocks  11  and second passage blocks  12 , connected alternately and in series. An injection port  18  that communicates with the containers  40 A and  40 B containing materials to be mixed, and that injects the materials A and B to be mixed into deformed passages of the mixing tube  10 , is provided to one of the first passage blocks  11  at one end of the series connection. A discharge port  19 , through which the materials A and B to be mixed having been mixed are discharged, is provided to one of the second passage blocks  12  at the other end of the series connection. 
     Further, the containers materials  40 A and  40 B containing to be mixed have connection portions  41 A and  41 B for connection with the injection port  18  of the mixing tube  10 . 
     Deformed passages  13  and  14  for mixing, and deformed passages  16  and  17  for mixing, are formed inside the first passage blocks  11  and the second passage blocks  12 , respectively. The deformed passages are formed by a partition member  15  that is disposed vertically between a first outer frame member  21  and a second outer frame member  22  in a direction toward which the materials to be mixed pass through.  FIG. 3  is a plan view of the mixing tube  10  exploded into the first outer frame member  21 , the second outer frame member  22 , and the partition member  15 . 
     The first outer frame member  21  has voids where the deformed passages  13  of the first passage blocks  11  and the deformed passages  16  of the second passage blocks  12  are formed. Flanges  21   a  are provided in the first outer frame member  21  at both ends in the longitudinal direction thereof in order to be welded to the second outer frame member  22  and the partition member  15 . Further, the second outer frame member  22  has voids where the deformed passages  14  of the first passage blocks  11  and the deformed passages  17  of the second passage blocks  12  are formed. Flanges  22   a  are provided in the second outer frame member  22  at both ends in the longitudinal direction thereof in order to be welded to the first outer frame member  21  and the partition member  15 . Holes  15   c , each having the same size as one another and each of which is half the size of each of the passage blocks, are formed at fixed intervals in the partition member  15 . As shown, each holes  15   c  has a polygonal outer perpheral shape. Flanges  15   a  are provided in the partition member  15  at both ends in the longitudinal direction thereof in order to be welded to the first outer frame member  21  and the second outer frame member  22 . 
     Further,  FIG. 4  is a perspective view in which the first passage block and the second passage block of the mixing tube are exploded into each of the deformed passages. The deformed passages  13  and  14  of the first passage block  11  have rectangular inlet ports  13   b  and  14   b , respectively, whose longer sides are in an X direction. One square is formed by overlapping and joining the inlet ports  13   b  and  14   b . Further, an outlet port  11   b  has a square shape, and the holes  15   c  are formed in the partition member  15  between the two passages, thus forming one outlet port  11   b.    
     The deformed passages  13  and  14  have sectional shapes and sectional areas that continuously change from an inlet point P 1  toward an outlet point P 5 . The deformed passages  13  and  14  respectively take on a shorter sided square shape at an intermediate point P 3  between the inlet point P 1  and the outlet point P 5  (refer to  FIGS. 5A to 5E ) compared with the side lengths at the inlet point. Further, the partition member  15  is disposed between the deformed passages  13  and  14  from the inlet point P 1  to the intermediate point P 3 , dividing the deformed passages  13  and  14  into two portions. However, the holes  15   c  are formed in the partition member  15  between the deformed passages  13  and  14  from the intermediate point P 3  to the outlet point P 5 . Further, the deformed passages  13  and  14  are each divided in half from the intermediate point P 3  to the outlet point P 5  and one of the deformed passages  13   d  and  14   d  has an inclined surface. The sectional areas of the deformed passages  13  and  14  become gradually larger from the intermediate point P 3  to the outlet point P 5 . That is, the two deformed passages  13  and  14  gradually merge from the intermediate point P 3  toward the outlet point P 5 , and become one square shape passage at the outlet port  11   b.    
     Next, the second passage block  12  has the deformed passages  16  and  17 . The deformed passages  16  and  17  are disposed opposite to the deformed passages  13  and  14  of the first passage block. The outlet port  11   b  of the deformed passages  13  and  14  in the first passage block  11  at upstream side thus communicates with the inlet ports  16   b  and  17   b  of the deformed passages  16  and  17  in the second passage block at downstream side, at a portion that connects the first passage block  11  and the second passage block  12 . 
     The materials A and B to be mixed that are mixed in the first passage block  11  are then divided in half at the inlet ports  16   b  and  17   b  of the deformed passages  16  and  17  of the second passage block  12 . The materials A and B to be mixed are mixed in each of the deformed passages  16  and  17  from an inlet point Q 1  to an intermediate point Q 3 . Further, the holes  15   c  are formed in the partition member  15  between the intermediate point Q 3  and an outlet point Q 5  in the second passage block  12 , similar to the first passage block  11 . In addition, the deformed passages  16  and  17  are each divided in half and respective deformed passages  16   d  and  17   d  have inclined surfaces. The materials A and B to be mixed, which are mixed in each of the deformed passages  16  and  17  between the intermediate point Q 3  and the outlet port point Q 5 , thus merge and mix. Repeating the procedure of mixing and dividing allows the materials A and B to be mixed to be uniformly mixed. 
     Mixing states of the materials A and B to be mixed, when passing through the first passage block  11  and the second passage block  12  that are connected in series will be explained next. States where the materials A and B to be mixed pass through the first passage block  11  are shown in  FIGS. 5A to 5E . Note that the reference symbols P 1  to P 5  in  FIGS. 5A to 5E  correspond to material passage positions of the first passage block  11  in  FIG. 4 , and are sectional views in the material passage positions as seen from the inlet ports. Further, the reference symbols A and B denote the materials to be mixed. 
     As shown in  FIG. 5(   a ), the materials A and B to be mixed that are injected into the first passage blocks  11  from the containers  40 A and  40 B containing for materials to be mixed, are divided into two rectangular portions whose longer sides are in the X direction at the inlet point P 1 . Then, the lengths of the rectangular portions in the X direction gradually become shorter as shown in ETG.  5  ( b ), and the deformed passages  13  and  14  for the materials A and B to be mixed change into a square shape at the intermediate point P 3  as shown in  FIG. 5(   c ). The deformed passages  13  and  14  thereafter gradually merge because the holes  15   c  are formed in the partition member  15  between the deformed passages  13  and  14 , as described above. The materials A and B to be mixed therefore merge together as shown in  FIG. 5(   d ). The deformed passages  13  and  14  are completely merged at the outlet point P 5 , and the materials A and B to be mixed exist in a mutually mixed state at the outlet point P 5 , as shown in  FIG. 5(   e ). 
     The materials A and B to be mixed that have been mixed by the first passage block  11  are then divided into two rectangular portions whose longer sides are in the X direction at the inlet port of the second passage block  12 . The two types of the materials A and B to be mixed thus substantially merge and are divided. The larger the number of stages of the first passage block  11  and the second passage block  12 , the greater the number of times that the materials A and B to be mixed are divided and merge together. The degree of mixing therefore becomes higher as the number of stages increases. 
     That is, the mixing tube  10  forms layers at a theoretical value of 2 N . Accordingly, the materials A and B, to be mixed can be sufficiently mixed. Furthermore, it is possible to create an agitating effect by generating a plug flow developing from a strong wall surface resistance against the materials A and B to be mixed. 
     A method of manufacturing the mixing tube  10  will be explained next. First, the first outer frame member  21 , the second outer frame member  22 , and the partition member  15  are formed. The first outer frame member  21  and the second outer frame member  22  are each formed by vacuum formation in a shape having voids that become the deformed passages  13  and  14  of the passage block  11 , and the deformed passages  16  and  17  of the passage block  12 , respectively. The term of vacuum formation denotes a formation method in which a planar sheet plate is vacuum aspirated into a metal heated mold to be deformed. Note that although each of the members is formed by vacuum formation in this embodiment mode, there are no limitations to the formation method. Various other formation methods can also be used, so long as they are formation methods which can form in desired shapes and the like. 
     The partition member  15  is in a sheet-like shape, and provided with holes  15   c , each having a size corresponding to half the size of the passage block  11  or the passage block  12  of the mixing tube  10 . At this point, flanges  21   a ,  22   a  and  15   a  are formed in the first outer frame member  21 , the second outer frame member  22 , and the partition member  15 , respectively, at both ends in the longitudinal direction of the respective members. The flanges  21   a  and  22   a  of the first outer frame member  21  and the second outer frame member  22 , respectively, sandwich the flange  15   a  of the partition member  15 . The ends of the flanges  21   a ,  22   a  and  15   a  of the respective three members are then welded together. The mixing tube  10  according to this embodiment mode can thus be manufactured. 
     A method of using the mixing tube  10  will be explained next. In the case where the materials A and B to be mixed by using the mixing tube  10 , the connection portions  41 A and  41 B of the two containers  40 A and  40 B for materials to be mixed, respectively, are each connected to the injection port  18  of the mixing tube  10 , as shown in  FIG. 1 . 
     Next, the materials A and B to be mixed that are contained in the two containers  40 A and  40 B are squeezed out by continuously squeezing each of the two containers  40 A and  40 B from a rear side to a front side. The containers for materials  40 A and  40 B containing to be mixed are made from vinyl, silicon, or similar material that is capable of being squeezed with a predetermined force, and therefore the squeezing operation may be performed manually by hand. A jig such as a tube squeezer may also be used. The materials A and B to be mixed thus squeezed out are then each injected from the injection port  18  of the mixing tube  10  to the deformed passages  13  and  14  of the first passage block  11  of a first stage. 
     Thus injected into the first passage block  11 , the materials A and B to be mixed are then squeezed out from the discharge port  19  by continuously squeezing the mixing tube  10  from the inlet port toward the outlet port. 
     Dividing and merging together of the materials A and B to be mixed are repeatedly performed by means of the deformed passages  13  and  14  of the first passage block  11 , and the deformed passages  16  and  17  of the second passage block  12  at this point as described above. Each of the deformed passages  13 ,  14 ,  16 , and  17  is squeezed, and localized shear forces thus act on the materials A and B to be mixed. Consequently, mixing is sufficiently performed. 
     Further, the materials A and B to be mixed in the mixing tube  10  can be completely squeezed out by fully squeezing the tube to the tip of the end of the discharge port  19  thereof, as shown in  FIG. 7 . Residue of materials within the mixing tube  10  can thus be eliminated. 
     As described above, the mixing tube  10  of the present invention is formed by using a material capable of being squeezed manually by hand with a predetermined force. Accordingly, the materials A and B to be mixed in the mixing tube  10  can be substantially completely squeezed out in a mixed state by continuously squeezing the mixing tube  10  from the inlet port side toward the outlet port side. 
     It should be noted that, although the mixing tube is squeezed by hand in this embodiment mode, it becomes possible to efficiently mix the materials to be mixed if a jig or similar device is used, provided that the jig or similar device is capable of sandwiching the mixing tube from both side surfaces, continuously squeezing the mixing tube. 
     Embodiment 1 
     A first embodiment will be explained next, based on the drawings, wherein a mixing tube  30  is provided with intermediate partitions at which the deformed passages  13  and  14  of the first passage blocks  11 , and the deformed passages  16  and  17  of the second passage blocks  12 , respectively, of the mixing tube  10  are each divided.  FIG. 8  is a plan view of the mixing tube  30  according to the first embodiment. The mixing tube  30  is a tube that mixes the two types of materials A and B to be mixed having fluidity, similar to the mixing tube described above. The mixing tube  30  is an embodiment in which the shapes of the deformed passages  13 ,  14 ,  16  and  17  of the mixing tube  10  are modified. Other structures are similar to those of the mixing tube  10 , and therefore explanations of such structures are omitted here. 
     The mixing of tube  30  consists of two types of passage blocks of first passage blocks  31  and second passage blocks  32 , connected alternately and in series. Deformed passages  61 ,  62 ,  63  and  64  that are used for mixing, and deformed passages  65 ,  66 ,  67  and  68  that are used for mixing, are formed in the first passage blocks  31  and the second passage blocks  32 , respectively. The deformed passages are formed by the intermediate partitions formed in a partition member  35  that is interposed between a first outer frame member  51  and a second outer frame member  52  that divide the mixing tube  30  vertically in a direction through which the materials to be mixed pass. And by intermediate partitions  51   b  and  51   c , and  52   b  and  52   c  formed in the first outer frame member  51  and the second outer frame member  52 .  FIG. 9  is a plan view in which the mixing tube  30  is exploded into the first outer frame member  51 , the second outer frame member  52 , and the partition member  35 . 
     The first outer frame member  51  has voids where the deformed passages  61  and  62  of the first passage blocks  31  and the deformed passages  65  and  66  of the second passage blocks  32  are formed. Flanges  51   a  for welding and adhering to the second outer frame member  52  and the partition member  35  are provided in the first outer frame member  51  at both ends in the longitudinal direction thereof. The intermediate partitions  51   b  are provided in the first outer frame member  51  to divide the first passage block  31  into the two deformed passages  61  and  62 . The intermediate partitions  51   b  are formed by benting the first outer frame member  51  so as to divide the first passage blocks  31 . The sectional shape of the first outer frame member  51  at a location where the intermediate partitions  51   b  are provided has a substantially “M” shape. Further, the intermediate partitions  51   b , each has a length that is half the length of the first passage block  31 . The materials to be mixed can thus be divided into two portions and discharged from the first passage blocks  31  to the adjacent second passage blocks  32 . In addition, the intermediate partitions  51   c  are provided in the first outer frame member  51 , dividing the second passage blocks  32  into the two deformed passages  65  and  66 . 
     The second outer frame member  52  has voids where the deformed passages  63  and  64  of the first passage blocks  31  and the deformed passages  67  and  68  of the second passage blocks  32  are formed. Flanges  52   a  for welding and adhering to the first outer frame member  51  and the partition member  35  are provided in the second outer frame member  52  at both ends in the longitudinal direction thereof. Further, the intermediate partitions  52   b  and  52   c  are formed in order to divide the second outer frame member  52  into the deformed passages, similar to the first outer frame member  51 . The holes  35   c , each having a size corresponding to half the size of each of the passage blocks are formed at a fixed spacing in the partition member  35 . Flanges  35   a  for welding and adhering to the first outer frame member  51  and the second outer frame member  52  are formed in the partition member  35  at both sides in the longitudinal direction thereof. 
       FIG. 10  is a perspective view in which the first passage block  31  and the second passage block  32  are exploded into separate deformed passages. An inlet port  31   a  of the first passage block  31  has a square shape, and is formed by the rectangular deformed passages  61  and  63  whose longer sides are in the X direction overlap. Further, an outlet port  31   b  of the first passage block also has a square shape, and is formed by four deformed passages  61 ,  62 ,  63  and  64 . The holes  35   c  are formed in the partition member  35  that is disposed between two of the passages in the outlet port  31   b . The four deformed passages therefore each communicate with an adjacent deformed passage in a Y direction. That is, the deformed passage  62  and the deformed passage  63  communicate, and the deformed passage  61  and the deformed passage  64  communicate, thus forming rectangular passages whose longer sides are in the Y direction. 
     The sectional shape and the sectional area of the deformed passages  61  and  63  that form the inlet port  31   a  change continuously from an inlet point R 1  toward an outlet point R 5 . The deformed passages  61  and  63  take on short sided square shapes at an intermediate point R 3 , and maintain the same shapes until reaching the outlet port. The intermediate partitions  51   b  and  52   b  are formed in the first outer frame member  51  and in the second outer frame member  52 , respectively, from the intermediate point R 3  to the outlet point R 5 . The deformed passages  62  and  64  are formed adjacent to the deformed passages  61  and  63  from the intermediate point R 3  to the outlet point R 5 . The deformed passages  62  and  64  have inclined surfaces, and the sectional area of each of the inclined surfaces gradually becomes larger from the intermediate point R 3  toward the outlet point R 5 . Further, the holes  35   c  are formed in the partition member  35  from the intermediate point R 3  to the outlet point R 5 . The deformed passages  62  and  63  are adjacent in the Y direction, and therefore, merge at the outlet port, and the deformed passages  61  and  64  that are adjacent in the Y direction merge at the outlet port. 
     Next, the second passage blocks  32  have the deformed passages  65 ,  66 ,  67  and  68 . The deformed passages of the first outer frame member and the second outer frame member of the first passage blocks  31  are inverted around the Y direction. At connection between the first passage block  31  and the second passage block  32 , the deformed passages  61  and  62  of the first passage block  31  on upstream side communicate with the deformed passage  65  of the second passage block  32  on downstream side. The deformed passages  63  and  64  of the first passage block  31  communicate with the deformed passage  67  of the second passage block  32 . 
     According to the mixing tube  30  thus configured, the materials A and B to be mixed that are mixed in the first passage block  31  are then divided in half in the deformed passages  65  and  67  of the second passage block  32 . The materials A and B to be mixed are mixed within the deformed passages  65  and  67  from an inlet point S 1  to an intermediate point S 3 . From the intermediate point S 3  to an outlet point S 5 , the deformed passage  65  and the deformed passage  68  merge at the outlet port, and the deformed passage  67  and the deformed passage  66  merge at the outlet port. The materials A and B to be mixed are thus mixed. Repeating the dividing procedure allows uniform mixing of the materials A and B to be mixed. 
     Mixing states when the materials A and B to be mixed pass through the first passage blocks  31  and the second passage blocks  32  that are connected in series will be explained next. States where the materials A and B to be mixed pass through the first passage block  31  are shown in  FIGS. 11(   a ) to  11 ( e ). Note that the reference symbols R 1  to R 5  in  FIGS. 11(   a ) to  11 ( e ) correspond to material passage positions of the first passage block  31  in  FIG. 10 , and are sectional views in the material passage positions as seen from the inlet port. Further, the reference symbols A and B denote the materials to be mixed. 
     The materials A and B to be mixed that are injected into the first passage block  31  from the containers  40 A and  40 B containing materials to be mixed are divided into two deformed passages  61  and  63  each having a rectangular shape with longer sides are in the X direction at the inlet point R 1 , as shown in  FIG. 11(   a ). The lengths in the X direction then gradually become shorter as shown in  FIG. 11(   b ), and the deformed passages  61  and  63  for the materials A and B to be mixed change into a square shape at the intermediate point R 3  as shown in  FIG. 11(   c ). Thereafter, the deformed passages  61  and  64 , and the deformed passages  62  and  63  gradually merge, respectively. The materials A and B to be mixed merge together as shown in  FIG. 11(   d ). At the outlet point P 5 , the deformed passages  61  and  64 , and the deformed passages  62  and  63 , form the rectangular outlet ports  31   b  tat are long in the Y direction, as shown in  FIG. 11(   c ). 
     The materials A and B to be mixed that have been mixed by the first passage block  31  are then divided into two deformed passages  65  and  67  each having a rectangular shape with longer sides in the X direction at the inlet port  32   a  of the second passage block  32 . The two types of the materials A and B to be mixed thus substantially merge together and are divided. The larger the number of stages of the first passage block  31  and the second passage block  32 , the greater the number of times that the materials A and B to be mixed are divided and merge together. The degree of mixing therefore becomes higher as the number of stages increases. That is, the mixing tube  30  forms layers at a theoretical value of 2 N . Accordingly, the materials A and B to be mixed can be sufficiently mixed. 
     A method of manufacturing the mixing tube  30  will be explained next. First, the first outer frame member  51 , the second outer frame member  52 , and the partition member  35  are formed. The first outer frame member  51  and the second outer frame member  52  are configured such that the deformed passages of the first passage blocks  31  and the second passage blocks  32  are formed while forming the respective intermediate partitions  51   b ,  51   c ,  52   b  and  52   c . The partition member  35  has a sheet-like shape, and the holes  35   c  each having a size that is half the length of each passage block  31  or each passage block  32  of the mixing tube  30  are formed. At this time flanges  51   a ,  52   a  and  35   a  are formed in the first outer frame member  51 , the second outer frame member  52 , and the partition member  35 , respectively, at both ends in the longitudinal direction of the respective members. The ends of the flanges  51   a ,  52   a  and  35   a  of the respective three members are then welded together, the flanges  51   a  and  52   a  of the first outer frame member  51  and the second outer frame member  52 , respectively, sandwiching the flanges  35   a  of the partition member  35 . The intermediate partitions  51   b  and  51   c  of the first outer frame member  51 , and the intermediate partitions  52   b  and  52   c  of the second outer frame member are also welded together. The mixing rube  30  according to the first embodiment can thus be manufactured. 
     Embodiment 2 
     Another embodiment of a mixing tube will be explained based on the according drawings in which joining portions  35   d  are provided in the partition member  35  of the mixing tube  30 , the joining potions contacting the intermediate partitions  51   b  and  51   c  of the first outer frame member  51  and the intermediate partitions  52   b  and  52   c  of the second outer frame member  52 . The mixing tube according to the second embodiment differs from the mixing tube  30  according to the first embodiment only in the shape of the partition member  35  and the method of manufacturing the partition member  35 . The external shape and other structures of the completed mixing tube are similar to those of the mixing tube  30 . Reference symbols similar to those of the first embodiment are therefore used here, and explanations of such portions are omitted. 
       FIG. 12  is a plan view in which the mixing tube according to the second embodiment is explained into the first outer frame member  51 , the second outer frame member  52 , and the partition members  35 . In the first embodiment, there is only one partition member  35 , but in the second embodiment, there are two partition members  35 . The joining portions  35   d  that contact the intermediate partitions  51   b  and  51   c  of the first outer frame member  51  and the intermediate partitions  52   b  and  52   c  of the second outer frame member  52  are provided in each of the holes  35   c  of the partition members  35 . 
     A method of manufacturing the mixing tube will be explained next. First, the first outer frame member  51 , the second outer frame member  52 , and the two partition members  35  are formed. The first outer frame member  51  and the second outer frame member  52  are configured such that the deformed passages of the first passage blocks  31  and the second passage blocks  32  are formed while forming the respective intermediate partitions  51   b ,  51   c ,  52   b , and  52   c . The partition members  35  have a sheet-like shape. The holes  35   c  each having a size that is half the length of each passage block  31  or each passage block  32  of the mixing tube  30  are formed while leaving the joining portions  35   d  that contact the intermediate partitions  51   b ,  51   c ,  52   b  and  52   c . At this time the flanges  51   a ,  52   a  and  35   a  are formed in the first outer frame member  51 , the second outer frame member  52 , and the partition members  35 , respectively, at both ends in the longitudinal direction of the respective members. The flanges  35   a  of the first outer frame member  51  and the flanges  35   a  of one of the two partition members  35  are then welded. Further, the flanges  35   a  of the other partition member  35  and the flanges  52   a  of the second outer frame member  52  are welded. The adhering outer first frame member  51  and the one partition member  35 , and the adhering second outer frame member  52  and the other partition member  35 , are then welded. The mixing tube can thus be manufactured while forming the intermediate partitions that divide each of the deformed passages. It should be noted that only the flanges  51   a ,  52   a , and  35   a  of the first outer frame member  51 , the second outer frame member  52 , and the partition members  35 , respectively, are welded to one another in the second embodiment. However, the intermediate partitions  51   b ,  51   c ,  52   b , and  52   c , and the joining portions  35   d  of the partition members  35  may also be welded in addition to welding of the flanges  51   a ,  52   a , and  35   a , in the second embodiment. 
     It should be noted that the sectional areas and the sectional shapes of the first passage block and the second passage block all change continuously in this embodiment. However, the mixing tubes  10  and  30  according to the present invention are not limited to this configuration. A configuration may also be adopted in which only the sectional shapes or the sectional areas change continuously, thus allowing compressive and shear forces to act on the materials to be mixed that pass through the mixing tube.