Abstract:
A new and improved optical element manufacturing method, through which lens elements can be efficiently mounted on a silicon V-shaped groove substrate at lower manufacturing costs, is provided. The method comprises a lens element forming step in which an oxide layer  104  is formed at a supporting layer  102  and lens elements  120  are formed at the upper surface of the silicon oxide film, a coating step in which a solder connection metal film is coated onto the side surfaces of the lens elements and a separating step in which the lens elements are separated by removing the silicon oxide film. Through this method, the solder connection metal film can be formed with ease at the sidewalls of the lens elements. The lens elements with the solder connection metal film formed at the side walls thereof can easily be soldered onto a supporting substrate.

Description:
CROSS REFERENCE TO RELATED APPLICATION 
     The disclosures of Japanese Patent Application No. JP 2005-71488, filed Mar. 14, 2005, entitled “Optical Element Manufacturing Method”. The contents of that application are herein incorporated by reference in their entirety. 
     BACKGROUND OF THE INVENTION 
     The present invention relates to a method for manufacturing an optical element to be used as a device in a communication apparatus or a computer. 
     DESCRIPTION OF THE RELATED ART 
     Microlenses and micro-optical elements constituted with diffractive optical elements are used as optical components in optical disk player devices for playing CDs or the like and optical communication devices. Such diffractive optical elements assume a cylindrical shape or a semicylindrical shape and are manufactured by repeating a cycle made up of a photolithography process and an etching step a few times (see, for instance, Electronics Mounting Journal Vol. 5 No. 5 (2002) p.p. 466-472). The size of these microlenses and micro optical elements is in the range of 100 μm to several hundred μm×100 μm to several hundred μm. 
     The microlenses are manufactured by using a standard silicon wafer or an SOI (silicon-on-insulator) wafer often used in LSI production. Before the aggregate substrate is separated into individual lenses, the rear surface of the substrate is polished or in the case of an SOI wafer, the oxide film layer is removed through etching. Once the rear surface is removed, the aggregate is separated into bars of lenses detached from each other at a substantially middle area between the individual lenses. They are then used as microlenses (see, for instance, Japanese Laid Open Patent Publication No. 2003-161811). 
     When mounting such lens elements on a V-shaped groove in a silicon substrate (hereafter referred to as a silicon V-shaped groove substrate), the lens elements each need to be fixed onto the silicon V-shaped groove substrate with an adhesive or with solder. While it is necessary to deposit a metal having an affinity with solder at the lens side surface if the lens element is to be soldered onto the substrate, it is an extremely time consuming to form a metal film at one lens at a time, through vacuum deposition or the like at the lens side surfaces ranging over an extremely small area of approximately several hundred μm and, in reality, formation of such small metal areas at the lens side surface is not a viable proposition. In addition, while the lens elements are normally mounted on the silicon V-shaped groove substrate by using a flip chip bonder or the like, there is a great deal of interest in methods through which the lens element can be mounted with better accuracy at lower mounting cost. 
     SUMMARY OF THE INVENTION 
     An object of the present invention, which has been completed by addressing the problems of the related art discussed above, is to provide a new and improved optical element manufacturing method through which lens elements can be efficiently mounted onto a silicon V-shaped substrate while lowering the manufacturing costs. 
     The present invention achieves the object described above by providing an optical element manufacturing method comprising a lens element forming step in which a first silicon oxide film is formed on a first silicon substrate and lens elements are formed at an upper surface of the first silicon oxide film, a coating step in which a solder connection metal film is coated onto side surfaces of the lens elements and a separating step in which the lens elements are separated by removing the first silicon oxide film. 
     Through this manufacturing method, a solder connection metal film can easily be formed at the sidewall of each lens element. With the solder connection metal film formed at the sidewall of the lens element, the lens element can now be mounted onto a substrate through soldering. Namely, when fixing the lens element at the supporting substrate, it can be firmly set onto the supporting substrate through soldering with ease. 
     The lens element forming step may include a step for forming a second silicon substrate on the first silicon oxide film, a step for forming lens portions at an upper surface of the second silicon substrate and a step for forming the lens elements by etching the second silicon substrate. By executing these steps, the lens elements (microlens array) can be formed with ease on the first silicon substrate. 
     A step for forming a second silicon oxide film at upper surfaces of the lens element may be executed between the lens element forming step and the coating step and, in such a case, the first silicon oxide film and the second silicon oxide film should be removed through the separating step. By forming the second silicon oxide film at the upper surface of the lens elements, i.e., at the surface where the lens portions are formed, it is ensured that the solder connection metal does not become adhered onto the lens portions. Then, as described above, the second silicon oxide film can be removed together with the first silicon oxide film through the separating step. 
     The solder connection metal may be a metal that is not corroded by hydrofluoric acid. Such a solder connection metal will not be adversely affected even if hydrofluoric acid is used during the separating step. 
     The coating step may be executed by adopting any of various methods including those described below. In a first method, the solder connection metal may be applied through vapor deposition. In other words, the solder connection metal can be coated only onto a specific surface (side wall) of each lens element through vapor deposition such as ion coating. 
     The solder connection metal deposited through vapor deposition may be, for instance, a metal material constituted of, for instance, Cu (0.2 μm)/Ni (0.1 μm) and Ni 80 Cr 20 (0.2 μm)/Ni (0.1 μm) (claim  6 ). The metal material constituted of Cu (0.2 μm)/Ni (0.1 μm) and Ni 80 Cr 20 (0.2 μm)/Ni (0.1 μm) demonstrates a sufficiently high level of resistance to a hydrofluoric acid solution (HF solution) and also assures a sufficient level of solder bonding strength. 
     As a second method, the coating step may be executed by electrolessly plating the solder connection metal. Through electroless plating, a metal film can be formed evenly over the entire side wall and thus, even if the side walls of the lens elements having been formed are set next to each other, the solder connection metal can be formed at the side walls of the individual lens elements as long as the side walls are formed at a distance large enough to allow full penetration of the plating solution. Thus, lens elements can be formed at the silicon substrate at high density. 
     The solder connection metal to be electrolessly plated may be a metal material constituted of Cu (0.5 μm)/Ni (0.1 μm). The metal material constituted of Cu (0.5 μm)/Ni (0.1 μm) demonstrates a sufficiently high level of resistance to a hydrofluoric acid solution (HF solution) and also assures a sufficiently high level of solder bonding strength. 
     As a third method, the coating step may be executed by electrolytically plating the solder connection metal. Through electrolytic plating, the solder connection metal can be formed evenly only over an area where an electrical current flows. This means that the extent to which the lens elements are affected by the presence of the solder connection metal is minimized. In addition, even if the sidewalls of the lens elements having been formed are set next to each other, the solder connection metal can be formed at the sidewalls of the individual lens elements as long as the sidewalls are formed at a distance large enough to allow full penetration of the plating solution. Thus, lens elements can be formed at the silicon substrate at high density. 
     The solder connection metal to be electrolytically plated may be a metal material constituted of Cu (0.5 μm)/Ni (0.2 μm). The metal material constituted of Cu (0.5 μm)/Ni (0.2 μm) demonstrates a sufficiently high level of resistance to a hydrofluoric acid solution (HF solution) and also assures a sufficiently high level of solder bonding strength. 
     The method may further include a step for forming at a supporting substrate fixing grooves at which lens elements are to be fixed, a step for forming solder at the fixing grooves and a lens element fixing step for fixing the lens element at the fixing grooves. In this case, fix portions assuming a shape matching the shape of the fixing grooves may be formed at the lens elements during the lens element forming step. The lens elements formed through these steps can be mounted with ease at the supporting substrate via the solder. It is to be noted that the fixing grooves may adopt any shape as long as its shape matches the shape of the fix portions at the lens elements, and it may assume, for instance, a recessed shape. 
     During the lens element fixing step, the lens elements and the fixing grooves at the supporting substrate may be immersed in a solution so as to let the fix portions of the lens elements be fixed (otherwise referred to as “positioned”, “fitted”, “set” or “mounted”) at the fixing grooves through in-solution self alignment. In this case, a great number of lens elements can be fixed onto the supporting substrate all at once. 
     The fix portions at each lens element may be formed asymmetrically relative to the center of the lens element. Such asymmetrical fix portions make it possible to accurately set and fix lenses in a batch by ensuring that the lens elements are not erroneously positioned back to front. It is to be noted that the fix portions being asymmetrical relative to the center of the lens element assume shapes different from each other when viewed from the front or the rear of the lens element and such asymmetrical fix portions may be achieved by forming the left-side fix portion and the right-side fix portion of the lens element with different shapes by forming the left and right fix portions at unmatched positions or by forming a fix portion only on the left side or the right side. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         FIG. 1  illustrates the optical element manufacturing method achieved in a first embodiment; 
         FIG. 2  illustrates the optical element manufacturing method achieved in the First embodiment; 
         FIG. 3  shows a lens element; 
         FIG. 4  illustrates the optical element manufacturing method achieved in a second embodiment; 
         FIG. 5  illustrates the optical element manufacturing method achieved in the second embodiment; 
         FIG. 6  illustrates the optical element manufacturing method achieved in a third embodiment; 
         FIG. 7  shows the lens element with fix portions formed thereat; and 
         FIG. 8  illustrates a substrate with a V-shaped groove. 
     
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     The following is a detailed explanation of the preferred embodiments of the optical element manufacturing method according to the present invention. It is to be noted that in the specification and the drawings, the same reference numerals are assigned to components having functions and structural features substantially identical to one another to preclude the necessity for a repeated explanation thereof. 
     First Embodiment 
     In reference to  FIGS. 1 through 3 , the first embodiment of the optical element manufacturing method according to the present invention is explained. In reference to the embodiment, a specific method through which a metal film is formed at the side wall of each lens element (microlens) is explained. It is to be noted that to facilitate the explanation, the thicknesses of the substrates, the layers or the films in the figures are exaggerated and that they do not necessarily match the actual thicknesses. 
     First, as shown in  FIG. 1(   a ), an oxide layer  104  constituted with a silicon oxide film is formed on a supporting layer  102  constituted with a silicon substrate. The oxide layer  104  is used in a subsequent step as an etch stopper. Then, a device-forming layer  106  constituted with a silicon substrate (an SOI substrate) is formed atop the oxide layer  104 . Lens elements are formed by using the device-forming layer  106  in a subsequent step. The device-forming layer  106  is formed so as to achieve a thickness substantially equal to the thickness of the lens elements along the optical axis to be ultimately achieved through the steps to be explained later. 
     In addition, n×m lens portions  106   a  are formed over regular intervals at the upper surface of the device-forming layer  106 . It is to be noted that only three lens portions  106   a  are shown in the figure for purposes of simplifying the illustration. The lens portions  106   a  can each be formed as a fresnel lens assuming a staged shape. A fresnel lens can be formed by alternately executing a photolithography step and an etching step several times. 
     Next, the lens elements are processed so as to achieve a specific external shape. A resist applied onto the device forming layer  106  through photolithography is patterned so as to match the lens element shape to be achieved and the resist pattern is transferred onto the device forming layer  106  by using the resist as a dry etching mask, thereby forming lens elements  120  with the external shape shown in  FIG. 1(   b ). The dry etching process may be executed by adopting the RIE method or the ICP-Bosch method (silicon deep-etching process). The device-forming layer  106  that is patterned through this process is constituted with an SOI substrate, and it is etched as far down as to the oxide layer  104  through, for instance, the ICP-Bosch method. 
     Through the steps described above, a microlens array (only three lens elements  120  are shown in  FIG. 1(   b )) is formed on the supporting layer  102 , as shown in  FIG. 1(   b ). 
       FIG. 2(   a ) is a sectional view taken along A-A in  FIG. 1(   b ). An oxide layer  108  constituted with a silicon oxide film, which is to be used to prevent any metal (solder connection metal) from becoming adhered to the lens portions  106   a  during subsequent steps, is formed over a thickness of approximately 1 μm through the CVD method by using tetraethoxysilane (TEOS) at the top surface of each lens element  120 . It is to be noted that such an oxide layer  108  may instead be formed as a silicon oxide film with a thickness of approximately 0.2 μm through sputtering, and the subsequent process is executed in exactly the same way in conjunction with the oxide layer formed through sputtering. 
     (Vapor Deposition Step) 
     As shown in  FIG. 2(   b ), a solder metal film  110  is vapor-deposited through ion plating in a batch at the sidewalls of the plurality of lens elements  120 . The solder connection metal film  110  used in the embodiment adopts a two-layer structure detailed below.
     (1) Cu (0.2 μm)/Ni (0.1 μm)   (2) Ni 80 Cr 20 (0.2 μm)/Ni (0.1 μm)   

     Next, the oxide layers  104  and  108  are removed from the silicon substrate by using a hydrofluoric acid solution (HF solution) and thus, the individual lens elements (microlenses)  120  are formed as shown in  FIG. 2(   c ).  FIG. 3  illustrates the structure of a lens element  120  achieved in the embodiment. The lens element  120  has a thickness of approximately 100 μm. At a sidewall of the lens element  120 , the solder connection metal film  110  is formed. 
     Advantages of the First Embodiment 
     As explained above, the solder connection metal film  110  can be formed with ease at the sidewalls of the lens elements  120  by adopting the embodiment. The lens elements  120  with the solder connection metal film formed at the side walls thereof can be bonded through soldering. Namely, when fixing the lens elements  120  onto the supporting substrate, the lens elements can be firmly set on the supporting substrate via the solder. 
     The solder connection metal film  110  needs to be constituted of a material that demonstrates a sufficiently high level of resistance to the hydrofluoric acid solution (HF solution) used when separating the individual lens elements  120  through the step shown in  FIG. 2(   c ) and also enables solder bonding. The results of the solder bonding test we conducted indicate that the solder connection metal film  110  assures a sufficiently high level of bonding strength for reliable solder connection. 
     Second Embodiment 
     An explanation is given in reference to the second embodiment on a method for forming a solder connection metal film at the sidewalls of lens elements through electroless plating. 
     By adopting this embodiment, lens elements  120  can be formed on the supporting layer  102  at high density. Namely, as shown in  FIG. 4(   a ), lens portions  106   a  can be formed at the upper surface of the device forming layer  106  with smaller intervals compared to the intervals between the lens portions  106  in the first embodiment (see  FIG. 1(   a )). Then, as shown in  FIG. 4(   b ), lens elements  120  are formed so as to achieve a specific external shape through a method similar to that adopted in the first embodiment. The intervals between lens elements  120  formed next to each other are set so as to allow full penetration of the plating solution used for electroless plating. 
       FIG. 5(   a ) is a sectional view taken along B-B in  FIG. 4(   b ). An oxide layer  108 , which is to be used to prevent any metal (solder connection metal) from becoming adhered to the lens portions  106   a  during subsequent steps, is formed over a thickness of approximately 1 μm through the CVD method at the top surface of each lens element  120 . 
     (Electroless Plating Step) 
     As shown in  FIG. 2(   b ), a solder metal film  110  is formed through electroless plating in a batch at the sidewalls of the lens elements  120 . The solder connection metal film  110  used in the embodiment is constituted of the following metal material.
     (1) Cu (0.5 μm)/Ni (0.1 μm)   

     Next, the oxide layers  104  and  108  are removed from the silicon substrate by using a hydrofluoric acid solution (HF solution) and thus, the individual lens elements (microlenses)  120  are formed as shown in  FIG. 5(   c ). 
     Advantages of the Second Embodiment 
     As explained above, the lens elements  120  with the solder connection metal film  110  formed at the sidewalls thereof in the embodiment can be bonded through soldering as in the first embodiment. The solder connection metal film  110  is constituted of a material that demonstrates a sufficiently high level of resistance to the hydrofluoric acid solution (HF solution) used when separating the individual lens elements  120  through the step shown in  FIG. 5(   c ) and the results of the solder bonding test we conducted indicate that the solder connection metal film  110  assures a sufficiently high level of bonding strength for reliable solder connection. 
     In addition, the embodiment in which the solder connection metal film  110  is formed through electroless plating is advantageous in that, the metal film can be formed evenly over the entire side walls and that, as shown in  FIG. 4(   b ), the solder connection metal film  110  can be formed at the side walls of lens elements  120  formed in close proximity to each other as long as the side walls are set over intervals that allow full penetration of the plating solution. Consequently, the lens elements  120  can be formed at the supporting layer  102  at high density. 
     Third Embodiment 
     An explanation is given in reference to the third embodiment on a method for forming a solder connection metal film at the sidewalls of lens elements through electrolytic plating. 
     The supporting layer  102  in  FIG. 5(   a ) used in the embodiment needs to have electrically conductive characteristics so as to enable electrolytic plating. The device-forming layer  106  is constituted with a 0.1Ω·cm substrate in the embodiment. 
     In addition, as in the second embodiment, lens elements  120  can be formed with high density on the supporting layer  102  in the embodiment. Namely, as shown in  FIG. 4(   a ), lens portions  106   a  can be formed at the upper surface of the device forming layer  106  with smaller intervals compared to the intervals between the lens portions  106   a  in the first embodiment (see  FIG. 1(   a )). Then, as shown in  FIG. 4(   b ), lens elements  120  are formed so as to achieve a specific external shape through a method similar to that adopted in the first embodiment. The intervals between lens elements  120  formed next to each other are set so as to allow full penetration of the plating solution used for the electrolytic plating. 
       FIG. 6(   a ) is a sectional view taken along B-B in  FIG. 4(   b ). An oxide layer  108 , which is to be used to prevent any metal (solder connection metal) from becoming adhered to the lens portions  106   a  during subsequent steps, is formed over a thickness all of approximately 1 μm through the CVD method at the top surface of each lens element  120 . 
     (Electrolytic Plating Step) 
     As shown in  FIG. 6(   b ), a solder metal film  110  is formed through electroless plating in a batch at the sidewalls of the lens elements  120 . Since the sidewalls of the lens elements  120  in the embodiment are electrically conductive, the solder connection metal film  110  is formed only at the sidewalls of the lens elements, as shown in  FIG. 6(   c ). The solder connection metal film  110  used in the embodiment is constituted of the following metal material.
     (1) Cu (0.5 μm)/Ni (0.2 μm)   

     Next, the oxide layers  104  and  108  are removed from the silicon substrate by using a hydrofluoric acid solution (HF solution) and thus, the individual lens elements (microlenses)  120  are formed as shown in  FIG. 6(   c ). 
     Advantages of the Third Embodiment 
     As explained above, the lens elements  120  with the solder connection metal film  110  formed at the sidewalls thereof in the embodiment can be bonded through soldering as in the first embodiment. The solder connection metal film  110  is constituted of a material that demonstrates a sufficiently high level of resistance to the hydrofluoric acid solution (HF solution) used when separating the individual lens elements  120  through the step shown in  FIG. 6(   c ), and the results of the solder bonding test we conducted indicate that the solder connection metal film  110  assures a sufficiently high level of bonding strength for reliable solder connection. 
     In addition, the embodiment, in which the solder connection metal film  110  can be formed evenly only over the areas where a current flows as shown in  FIG. 6(   b ), achieves advantages in that the extent to which the lens elements  120  are affected by the presence of the solder connection metal film  110  is minimized and in that, as shown in  FIG. 4(   b ), the solder connection metal film  110  can be formed at the side walls of lens elements  120  formed in close proximity to each other as long as the side walls are set over intervals that allow penetration of the plating solution. Consequently, the lens elements  120  can be formed at the supporting layer  102  with high density. 
     Fourth Embodiment 
     In reference to the fourth embodiment, an explanation is given on a method through which lens elements manufactured through a method adopted in any of the first through third embodiments are mounted on to a supporting substrate having a V-shaped groove formed thereupon (hereafter referred to as a V-shaped groove substrate) through post processing steps following the procedure executed as explained in reference to the first through third embodiments. In the embodiment, lens elements are mounted in a batch at the V-shaped groove substrate which is an uncut 4-inch silicon wafer. 
       FIG. 7  illustrates a lens element  220  to be mounted at the supporting substrate in the embodiment. 
     The lens element  220  achieved in the embodiment includes fix portions  220   a  and  220   b  used to mount the lens element at a V-shaped groove substrate  300  in a post-processing step. The fix portions  220   a  and  220   b  assume shapes that make the lens element left/right asymmetrical, as shown in  FIG. 7 . The fix portions  220   a  and  220   b  can be formed to assume such shapes during the step shown in  FIG. 1(   b ) for forming the lens element  120  to achieve a specific external shape by forming a specific pattern at the resist and executing the subsequent steps, as has been explained in reference to any of the first through third embodiments. 
     In addition, the solder connection metal film  110  is formed at the sidewall of the lens element  220 , as has been explained in reference to the first through third embodiments. For instance, at the sidewall of the lens element  220  having been formed by adopting the first embodiment, a Cu (0.2 μm)/Ni (0.1 μm) film will have been formed. 
       FIG. 8  illustrates the V-shaped groove substrate  300  at which the lens element  220  is to be mounted. 
     At the V-shaped groove substrate  300 , a V-shaped groove  310  at which the lens portion of the lens element  220  is to be mounted and fixing grooves  320   a  and  320   b  at which the fix portions  220   a  and  220   b  of the lens element  220  are to be fitted are formed. 
     As shown in  FIG. 8 , the fixing grooves  320   a  and  320   b  at the V-shaped groove substrate  300  assume shapes that make them asymmetrical, so as to match the shapes of the fix portions  220   a  and  220   b  at the lens element  220 . Solder is formed through vacuum deposition at the fixing grooves  320   a  and  320   b . For instance, if a Cu (0.2 μm)/Ni (0.1 μm) film is formed at the side wall of the lens element  220 , solder constituted of a material containing Sn 95.5 Ag 4.0 Cu 0.5 may be formed through vacuum deposition at the fixing grooves  320   a  and  320   b  of the V-shaped groove substrate  300 . 
     Lens elements  220  (e.g., approximately 2000 lens elements) having been separated from one another are scattered into ethanol (e.g., approximately 100 mL). This solution containing the lens elements  220  is poured onto the V-shaped groove substrate  300  in a tilted state (e.g., with an angle of inclination of approximately 20°). The solution circulates (e.g., for approximately 10 minutes) while the solution, together with the lens elements  220  in it flows continuously. 
     Due to the in-solution self-alignment effect, the lens elements  220  can be disposed, each on a V-shaped groove  310  and the corresponding fixing grooves  320   a  and  320   b  at the V-shaped groove substrate  300 . Since the fixing grooves  320   a  and  320   b  at the V-shaped groove substrate  300  and the fix portions  220   a  and  220   b  of the lens elements  220  are formed to be left/right asymmetrical, the lens elements  220  can each be set accurately by preventing erroneous back-to-front placement of the lens elements  220 . 
     The V-shaped groove substrate  300  with the lens elements  220  thus mounted is then held in a heating furnace sustaining a specific temperature over a predetermined length of time (e.g., 3 minutes in a heating furnace sustained at 275° C.). After the substrate is taken out of the furnace and allowed to cool down, it can be checked to ensure that the lens elements  220  have become firmly fixed. After the lens elements  220  have become completely fixed, the V-shaped groove substrate  300  is cut at specific positions, thereby completing the process of manufacturing an optical element module at which the lens elements  220  are mounted. 
     Advantages of the Fourth Embodiment 
     The embodiment described above, in which the fix portions  220   a  and  220   b  at the lens elements  220 , as well as the fixing grooves  320   a  and  320   b  at the V-shaped groove substrate  300 , assume shapes which make them asymmetrical, achieves an advantage in that lens elements  220  can be disposed and fixed in a batch with accuracy through the in-solution self alignment effect by preventing an erroneous back-to-front placement of the individual lens elements. 
     While the invention has been particularly shown and described with respect to preferred embodiments of the optical element manufacturing method according to the present invention by referring to the attached drawings, the present invention is not limited to these examples and it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit, scope and teaching of the invention. 
     For instance, while the lens portions  106   a  are each formed as a fresnel lens, assuming a staged shape in the embodiments described above, micro optical elements of different types including refractive optical elements may be formed through the LSI process. 
     While the solder connection metal film  110  adopts a two-layer structure in an embodiment described earlier, the solder connection metal film may adopt a multiple layer structure with three or more metal layers or a single metal layer structure, as long as the metal film achieves a sufficiently high level of resistance to hydrofluoric acid processing. While a silicon substrate is used as the base substrate when forming the microlens array in the embodiments, a substrate such as a GaAs substrate may be used instead, as long as it is optically transparent and is in a communication wavelength band. 
     While the lens elements are each connected to the lens supporting substrate at two positions along the horizontal direction, it may instead be mounted on a single side, i.e., at a single position, so as to allow easy distinction between the front side and the rear side of the lens element. 
     As explained above, the solder connection metal film can be formed with ease at the sidewalls of the lens elements by adopting the present invention. The lens elements with the solder connection metal film formed at the side walls thereof can be bonded through soldering. Namely, when fixing the lens elements onto the supporting substrate, the lens elements can be firmly set on the supporting substrate via the solder. 
     The present invention may be adopted in a method for manufacturing optical elements to be used in communication devices or computers.