Abstract:
Improved powder compacting apparatus for feeding powder between rollers to form a compressed material with enhanced physical properties including uniformity to facilitate forming tablets and similar items therefrom. Side seals confine the powder between the rollers and can be movable independently from the rollers and optionally independently from one another to enhance even compaction. A housing defines a guide channel with a linear feed and shearing zone immediately prior to the nip zone for smoothing and leveling powder flow. One or more vents are provided for releasing gases generated.

Description:
[0001]     This application claims priority rights of the U.S. Provisional Patent Application No. 60/512,269 filed Oct. 20, 2003 on “Improved Roller Compaction Apparatus And Process” by the same inventor, Edward J. Roland, now pending. 
     
    
     BACKGROUND OF THE INVENTION  
       [0002]     1. Field of the Invention  
         [0003]     Pharmaceutical entities use dry granulated material for forming tablets. This powder needs to flow smoothly and uniformly during compaction to facilitate forming of pharmaceutical tablets from the compressed material. Dry granulation is the preferred system since it is an in line process, and is not processed in batches. Instead it is a continuously occurring process which can be monitored. This process provides significantly greater product control. Also such processes minimize gaseous emissions that could otherwise be problematic. Furthermore, there are no solvents which provide various environmental problems. Also, other prior art systems are more complicated, and for this reason, pharmaceutical companies have settled on dry granulate as the preferred material from which tableting is performed. Also, such dry granulate processing is more easily adapted for use when forming products which have some level of moisture sensitivity.  
         [0004]     2. Description of the Prior Art  
         [0005]     Current prior art systems and apparatus have significant problems with dry granulation and roller compaction systems. In particular, there is very poor control of smoothness of flow, powder leveling and pressure distribution. This inaccurate control often results in uneven compressing or excessive compressing which reduces the recompressability of the product. Also under compressing presents an entirely different set of problems wherein the final product is not granules, but actual dust due to the lack of sufficient compression. Roller compaction produces a product which can be uneven and, therefor, needs to be accurately controlled in order to provide a compressed material which is capable of generating homogeneous tablets regularly.  
         [0006]     In the prior art there is no accurate means for allowing full measurement and control of compacting pressure and distribution. The apparatus of the present invention provides this control by utilizing dynamically control side seals which can be moved at speeds different from the speeds of the rollers and, in some applications, different from one another. Also venting enhances the compaction process. Monitoring of compaction parameters further enhances the uniformity of the final compressed material.  
         [0007]     As such, it is seen that the current state of the art shows a need for monitoring and feedback of the product in order to monitor the parameters of the process and to control the process, and as a result, the quality of compacted material varies widely and greatly. Many machine designs have been made for the purpose of testing, however, these normally are small quantity test materials, and the results are often not reproducible or predictable when scaled up to a full size machine usable in a production line. In particular, material that may have failed in the roller compaction process may work well where better controls of the compaction process are used for measurement and monitoring and feedback.  
         [0008]     Many patents have been designed for the purposes of roller compaction or monitoring roller compaction technology such as shown in U.S. Pat. No. 3,730,659 patented May 1, 1973 to Joseph E. Smith and George D. DeTroyer and assigned to Wolverine-Pentronix, Inc. on a “Powder Dispenser For A Powder Compacting Press”; and U.S. Pat. No. 3,734,659 patented May 22, 1973 to Leroy S. Harris and assigned to K-G Industries Inc. on a “Drive Means For Material Compacting Apparatus”; U.S. Pat. No. 3,890,080 patented Jun. 17, 1975 to Ronald F. Cotts and assigned to IU Conversion Systems, Inc. on a “Roll-Pelletizer For Making Uniform Particle Size Pellets”; and U.S. Pat. No. 4,111,626 patented Sep. 5, 1978 to Yoshiro Funakoshi et al and assigned to Takeda Chemical Industries Ltd. on a “Powder Compacting Machine”; and U.S. Pat. No. 5,066,441 patented Nov. 19, 1991 to Thomas W. Gerard and assigned to Rhone-Poulenc Basic Chemicals Co. on a “Process For Compacting A Calcium Phosphate Composition”; and U.S. Pat. No. 5,515,740 patented May 14, 1996 to Ernesto Gamberini and assigned to MG2 S.p.A. on an “Apparatus For Dosing A Pharmaceutical product Into Capsules”; and U.S. Pat. No. 5,517,871 patented May 21, 1996 to Tapio Pento and assigned to Tensor Oy on a “Procedure For Simulating Tablet Compression”; and U.S. Pat. No. 5,596,865 patented Jan. 28, 1997 to Norbert Kramer on a “Method For The Removal And The Further Processing Of Tablets Or Pills Or The Like Derived From A Tablet Press And A Device For Performing The Method”; and Reissue Pat. Re. 35,506 patented May 13, 1997 to MIchael C. Solazzi et al and assigned to Chemplex Industries Inc. on a “Power Compacting Press Apparatus and Methods”; and U.S. Pat. No. 5,648,610 patented Jul. 15, 1997 to Ensio Laine et al on a “Method And Apparatus For The Characterization And Control Of Powder Compaction”; and U.S. Pat. No. 5,661,249 patented Aug. 26, 1997 to Michael Rupp et al and assigned to Walter Grassle GmbH on an “Apparatus And Method For Inspecting Small Articles”; and U.S. Pat. No. 5,671,262 patented Sep. 23, 1997 to Joseph H. Boyer et al on a “Method For Counting And Dispensing Tablets, Capsules, And Pills”; and U.S. Pat. No. 5,678,166 patented Oct. 14, 1997 to Henry R. Piehler et al and assigned to Henry R. Piehler on a “Hot-Triaxial Compaction”; and U.S. Pat. No. 5,796,051 patented Aug. 18, 1998 to Franco Chiari et al and assigned to Macofar S.p.A. on a “Process For In-Line Capsule Check Weighting And The Apparatus Which Allows The Process To Be Implemented”; and U.S. Pat. No. 5,958,467 patented Sep. 28, 1999 to Herbert Dale Coble et al and assigned to Glaxo Wellcome Inc. on an “Exit Chute For Pharmaceutical Tablet Press Machine”; and U.S. Pat. No. 5,971,038 patented Oct. 26, 1999 to Jurgen Fiedler et al and assigned to KORSCH Pressen GmbH on a “Process And Device For Checking The Tablet Parameters”; and U.S. Pat. No. 5,989,487 patented Nov. 23, 1999 to Sang H. Yoo et al and assigned to Materials Modification, Inc. on an “Apparatus For Bonding A Particle Material To Near Theoretical Density”; and U.S. Pat. No. 6,001,304 patented Dec. 14, 1999 to Sang H. Yoo et al and assigned to Materials Modification, Inc. on a “Method Of Bonding A Particle Material To Near Theoretical Density”; and U.S. Pat. No. 6,079,284 patented Jun. 27, 2000 to Taizo Yamamoto and assigned to Shinogi Qualicaps Co., Ltd. on a “Visual Inspection Apparatus For Tablets”; and U.S. Pat. No. 6,106,262 patented Aug. 22, 2000 to Michael Levin et al and assigned to Metropolitan Computing Corporation on a “Press Simulation Apparatus”; and U.S. Pat. No. 6,183,690 patented Feb. 6, 2001 to Sang H. Yoo et al and assigned to Materials Modification, Inc. on a “Method Of Bonding A Particle Material To Near Theoretical Density”; and U.S. Pat. No. 6,187,087 patented Feb. 13, 2001 to Sang H. Yoo et al and assigned to Materials Modification, Inc. on a “Method Of Bonding A Particle Material To Near Theoretical Density”; and U.S. Pat. No. 6,234,744 patented May 22, 2001 to Don Cawley and assigned to Sage Automation, Inc. on a “Robotic Palletizing System”; and U.S. Pat. No. 6,257,079 patented Jul. 10, 2001 to Werner G. Mueller and assigned to Erweka GmbH on a “Tablet Testing Appliance”; and U.S. Pat. No. 6,260,419 patented Jul. 17, 2001 to Norbert Kramer on a “Method And Device For Conducting A Hardness Test On Test Specimens, Especially Tablets Or Pills”; and U.S. Pat. No. 6,270,718 patented Aug. 7, 2001 to Sang H. Yoo et al and assigned to Materials Modification, Inc. on a “Method Of Bonding A Particle Material To Near Theoretical Density”; and U.S. Pat. No. 6,482,338 patented Nov. 19, 2002 to Michael Levin et al and assigned to Metropolitan Computing Corporation on a “Press Simulation Apparatus And Methods”.  
       SUMMARY OF THE INVENTION  
       [0009]     The present invention provides a powder compacting apparatus which continuously presses pharmaceutical powder into a compressed material or substrate with optional feedback control to maintain uniformity of the compressed substrate. A main housing is provided which is adapted to receive powder for compacting thereof. The housing includes a powder inlet opening for receiving powder therethrough. The housing also includes a powder flow leveling channel in fluid flow communication with respect to the powder inlet opening for receiving powder therefrom. The powder flow leveling channel can be tapered along at least a partial section therealong to facilitate compacting of powder passing therethrough. The powder flow leveling channel includes an enhanced friction surface therealong to further facilitate powder flow leveling.  
         [0010]     Also defined in the main housing is a powder introduction channel in flow communication with respect to the powder inlet opening for receiving powder therefrom and in fluid flow communication with respect to the powder flow leveling channel for supplying of powder thereto. The powder introduction channel is adapted to guide the movement of powder from the powder inlet opening to the powder flow leveling channel. A nip zone or nip point is defined downstream of the flow leveling zone within the compaction zone immediately upstream from the rollers. The nip zone is the point where there is no further sliding of the powders against the roller surfaces. Here sufficient grip has been achieved to cause the powders to move at the same velocity as the velocity of the circumferential surfaces of the rollers. A first vent is also defined extending from the powder flow leveling channel to the ambient external environment to facilitate release of gases generated. A second vent is also included extending from the powder flow leveling channel to the ambient external environment to facilitate release of gases generated. A porous filter is preferably included located within the first vent to prevent powder from exiting the main housing while allowing gases to exit therefrom.  
         [0011]     A primary roller is included rotatably mounted adjacent to the main housing such as to be rotatably driven. The primary roller includes a primary circumferential compacting surface extending circumferentially therearound to facilitate compacting of powder moved thereadjacent within the compaction zone. The primary roller includes an inner primary roller side and an outer primary roller side oppositely disposed from one another. The powder flow leveling channel and the primary circumferential compacting surface of the primary roller are adapted to exert shearing forces upon powder moving through the powder flow leveling channel.  
         [0012]     Similarly a secondary roller is rotatably mounted adjacent the main housing at a position immediately adjacent to the primary roller such as to define a roller compacting zone therebetween. This zone is in flow communication with respect to the main housing to receive powder therefrom for compacting thereof between the primary roller and the secondary roller. The secondary roller also includes a secondary circumferential compacting surface extending circumferentially therearound to facilitate the compacting of powder moved thereadjacent. This secondary roller is also rotatably driven along with the primary roller such that the primary circumferential compacting surface and the secondary circumferential compacting surface move together simultaneously in the same direction adjacent to the roller compaction zone to facilitate movement of powder therethrough for compacting into a compressed substrate. The secondary roller includes an inner secondary roller side and an outer secondary roller side oppositely disposed therefrom. The secondary roller is rotatably mounted with respect to the main housing and defines the roller compaction zone between the secondary circumferential compacting surface thereof and the primary circumferential compacting surface of the primary roller. In this manner the roller compacting zone is in flow communication with respect to the powder flow leveling channel to receive powder therefrom.  
         [0013]     The nip zone is defined within roller compaction zone wherein the first roller and the second roller initiate compacting of powder passing theretoward. The housing and the secondary roller define therebetween the second vent extending from the powder flow leveling channel and the roller compaction zone to the external ambient environment to facilitate release of gases generated therein. The secondary roller is adapted to rotate with respect to the main housing in a direction toward the roller compaction zone in order to minimize exiting of powder outwardly from the main housing through the second vent while facilitating the exiting of gases therethrough.  
         [0014]     Furthermore the present invention can optionally include a first dynamic side seal positioned extending outwardly from adjacent the inner primary roller side of the primary roller adjacent to the roller compacting zone to facilitate defining thereof. The first dynamic side seal extends further outwardly to a position adjacent to the inner secondary roller side of the secondary roller to facilitate defining of the roller compaction zone thereadjacent and to prevent movement of powder outwardly laterally from the roller compacting zone pass the inner primary roller size and the inner secondary roller side during compressing of powder moving through the roller compaction zone. The first dynamic side seal is driven independently to be selectively capable of rotational speed different from the rotational speed of the primary roller and of the secondary roller. The first dynamic side seal includes a first dynamic annular ring defining the roller compaction zone thereadjacent. The primary roller and the first dynamic side seal and the second dynamic side seal are each rotatably mounted independently from one another preferably with respect to the main housing and are positioned with the primary circumferential compacting surface located adjacent to the powder flow leveling channel to facilitate compacting of powder passing therethrough. The first dynamic side seal extends perpendicularly preferably with respect to the primary circumferential compacting surface and a second circumferential compacting surface to facilitate defining of said roller compaction zone therebetween.  
         [0015]     A second dynamic side seal can be, optionally, included which is positioned extending outwardly from adjacent the outer primary roller seal of the primary roller adjacent to the roller compacting zone to facilitate defining of this zone. This second dynamic side seal extends further outwardly to a position adjacent the outer secondary roller side of the secondary roller to facilitate defining of the roller compaction zone thereadjacent and to prevent movement of powder outwardly laterally from the roller compacting zone past the outer primary roller side and the outer secondary roller side during compressing of the powder as it moves through the roller compaction zone.  
         [0016]     The second dynamic side seal is driven independently to be selectively capable of rotational speed different from the rotational speed of the primary roller and of the secondary roller and of the first dynamic side seal in a preferred embodiment. The first dynamic annular ring defines the roller compaction zone and at least partially extends over the inner primary roller side and at least partially extends over the inner secondary roller side for retaining powder within the roller compaction zone during compacting thereof. The second dynamic side seal includes a second dynamic annular ring defining the roller compaction zone thereadjacent and at least partially extending over the outer primary roller side and at least partially extending over the outer secondary roller side for retaining powder within the roller compacting zone during compacting. The first dynamic side seal and the second dynamic side seal are spatially disposed and parallel with respect to one another preferably and extend preferably perpendicularly with respect to the primary circumferential compacting surface and the secondary circumferential compacting surface to facilitate defining of the roller compaction zone therebetween.  
         [0017]     The present invention may further include a sensing means mounted within the powder flow leveling channel of the main housing for monitoring the condition of the powder therewithin by preferably monitoring the pressure of compaction. This sensing means is preferably positioned within the housing between the powder inlet opening and the nip zone to enhance monitoring of the powder flow leveling. A sensing means is also positioned within the powder flow leveling channel at a location immediately adjacent to the nip zone to facilitate monitoring thereof and possibly monitoring the pressures thereof during compacting of powder moving toward the roller compaction zone. The sensing means includes a first sensing section positioned adjacent to the first dynamic side seal for monitoring of powder passing thereadjacent. Also preferably included is a second sensing section positioned adjacent to the second dynamic side seal for monitoring of powder passing thereadjacent. Finally a central sensing section is also preferably included positioned spaced approximately equally between the first dynamic side seal and the second dynamic side seal for monitoring of powder passing centrally through the roller compaction zone. The speed of rotation of the first dynamic side seal is preferably operative to increase responsive to the first sensing section sensing less pressure during compacting of powder than sensed by the central sensing section. The speed of rotation of the second dynamic side seal is operative to increase responsive to the second sensing section sensing less pressure during compaction of powder than sensed by the central sensing section. The speed of rotation of the first dynamic side seal means is operative to decrease responsive to the first sensing section sensing more pressure during compacting of powder than sensed by the central sensing section. The speed of rotation of the second dynamic side seal is operative to decrease responsive to the second sensing section sensing more pressure during compacting of powder than sensed by the central sensing section.  
         [0018]     Drive of the apparatus of the present invention preferably includes a roller drive for oppositely driving the primary and secondary rollers as well as a first dynamic side seal drive operative for driving the first dynamic side seal and a second dynamic side seal drive for operatively driving the second dynamic side seal independently.  
         [0019]     It is an object of the roller compacting apparatus for continuously pressing of pharmaceutical powder into a compressed substrate utilizing feedback control of the present invention using independently controlled dynamic side seals for more efficient material compaction.  
         [0020]     It is an object of the roller compacting apparatus for continuously pressing of pharmaceutical powder into a compressed substrate utilizing feedback control to provide independently controlled dynamic side seals for more even and smooth compaction of powdered material.  
         [0021]     It is an object of the roller compacting apparatus for continuously pressing of pharmaceutical powder into a compressed substrate utilizing feedback control which provides independently movable side seals for enhancing smoothness and evenness of powder compaction.  
         [0022]     It is an object of the roller compacting apparatus for continuously pressing of pharmaceutical powder into a compressed substrate utilizing feedback control which can easily be configured to include an accurate shear and linear feed zone.  
         [0023]     It is an object of the roller compacting apparatus for continuously pressing of pharmaceutical powder into a compressed substrate utilizing feedback control which utilizes a plurality of monitors for sensing parameters of material compaction.  
         [0024]     It is an object of the roller compacting apparatus for continuously pressing of pharmaceutical powder into a compressed substrate utilizing feedback control which produces normally consolidated powder prior to the nip from the typical mix of over or under consolidated powder traveling toward the nip zone.  
         [0025]     It is an object of the roller compacting apparatus for continuously pressing of pharmaceutical powder into a compressed substrate utilizing feedback control which provides for complete ventilation of gases in the powder to facilitate compaction thereof. 
     
    
     BRIEF DESCRIPTION OF THE DRAWINGS  
       [0026]     While the invention is particularly pointed out and distinctly claimed in the concluding portions herein, a preferred embodiment is set forth in the following detailed description which may be best understood when read in connection with the accompanying drawings, in which:  
         [0027]      FIG. 1  is a side cross-sectional view of an embodiment of the powder compacting apparatus of the present invention;  
         [0028]      FIG. 2  is a perspective view of a further embodiment of the powder compacting apparatus of the present invention;  
         [0029]      FIG. 3  is a perspective illustration of an alternative embodiment of the powder compacting apparatus of the present invention;  
         [0030]      FIG. 4  is a perspective illustration of the primary and secondary roller shown engaged between two embodiments of the dynamic side seals of the present invention;  
         [0031]      FIG. 5  is a cross-sectional view of  FIG. 4 ;  
         [0032]      FIG. 6  is a broken view showing an embodiment of the arrays of sensing means of the present invention shown mounted in the main housing;  
         [0033]      FIG. 7  is another alternative embodiment of the present invention showing powder fed from the right horizontally and exiting horizontally toward the left; and  
         [0034]      FIG. 8  is another alternative embodiment showing powder in-fed from the right horizontally and exiting horizontally to the right displaced beneath the infeed. 
     
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT  
       [0035]     The apparatus of the present invention is designed for the purpose of receiving powder  10  such as pharmaceutical powder and compressing it into a compressed substrate  12  of material from which pharmaceutical tablets can easily be formed.  
         [0036]     The apparatus includes a main housing  14  which defines a powder inlet opening  16  for receiving powder passing thereinto. A powder introduction channel  24  can optionally be included for transferring or carrying of uncompressed powder from inlet opening  16  to a powder flow leveling channel  18 . The powder flow leveling channel  18  can optionally include a tapered section  20  along. Also the main housing  14  will defined an enhanced friction surface  22  within the powder flow leveling channel  18  as shown best in  FIG. 1 . This irregular surface along the upper portion of the powder flow leveling channel  18  defined at the powder introduction channel  24  is shown in an exaggerated manner in  FIG. 1 . Also, a nip zone  26  is defined within the roller compacting zone  44  adjacent to the primary roller  34  and the secondary roller  42 .  
         [0037]     Primary roller  34  is rotatably mounted adjacent and preferably within the housing  14  and secondary roller  42  is rotatably movable with respect to the housing also. These two rollers define therebetween a roller compacting zone  44  in which the final compression of the powder  10  is performed in order to form the compressed substrate  12 . The roller compacting zone  44  is in flow communication with respect to the powder flow leveling channel  18 . The powder flow leveling channel  18  is in flow communication with respect to the powder inlet opening  16  for receiving powder flow. The powder introduction channel  24  is only an option within the present invention in order to facilitate the movement of powder  10  from the powder inlet opening  16  to the powder flow leveling channel  18  if needed. As such, the flow of powder  10  initially goes through the powder inlet opening  16  into the powder introduction channel  24  if provided and then into the powder flow leveling channel  18 . This powder will be conditioned by shear straining of the powder mass and by leveling and smoothing during movement through the powder flow leveling channel  18  as it moves toward the nip zone  26 . Nip zone  26  is defined as the point at which the movement of the rollers  34  and  42  will initiate further compacting and drawing of the powder into the roller compacting zone  44  defined therebetween. Normally the nip zone  26  is defined to be approximately eight degrees upstream from the point of top dead center located between the respective radii of the rollers  34  and  42 .  
         [0038]     To further facilitate compacting the primary roller  34  will preferably include a primary circumferential compacting surface  36  about the outer periphery thereof and the secondary roller  42  will include a secondary circumferential compacting surface  46  located peripherally therearound. The circumferential compacting surfaces  36  and  46  will facilitate the drawing of pharmaceutical powder  10  into and through the roller compacting zone  44 . These surfaces are preferably somewhat roughened to facilitate this action. The primary roller  34  will include an inner primary roller side  38  and an outer primary roller side  40  oppositely positioned thereon. Similarly the secondary roller means  42  will include an inner secondary roller side  48  and an oppositely located outer secondary roller side  50 .  
         [0039]     Most prior art devices utilize stationary side seals to prevent the pharmaceutical powder  10  from exiting laterally outwardly from the roller compacting zone  44 . The present invention provides a unique configuration for these side seals in that they are dynamically and independently movable. In particular the present invention includes a first dynamic side seal means  54  which is positioned adjacent to the roller compacting zone  44  and extends at least partially over the inner primary roller side  38  and at least partially over the inner secondary roller side  48  to facilitate sealing of one side of the roller compacting zone  44 . Similarly the second dynamic side seal means  58  will be positioned on the opposite side from the first dynamic side seal  54  preferably such that it extends at least partially across the outer primary roller side  40  and the outer secondary roller side  50  in such a manner as to seal the opposite side of the roller compacting zone  44 . The first and second dynamic side seals  54  and  58  can comprise disks or rings. See the first dynamic annular ring  56  and the second dynamic annular ring  60  as shown in the drawings herewithin.  
         [0040]     One of the important characteristics of the present invention is in the movement capability of the dynamic side seals. These seals are defined to be movable at speeds different from the speed of driving of the rollers  34  and  42 . The speeds of driving of the two dynamic side seals  54  and  58  are also defined to be capable of varying relative to the speed of driving of the rollers  34  and  42 . As such, it is preferable that both the first dynamic side seal  54  and the second dynamic side seal  58  be independently movable and independently variable in speed relative to the rollers. It is further preferable that the first and second dynamic side seals  54  and  58  be independently movable relative to one another to further vary the speed of operation thereof and in this manner facilitate more accurate and complete control of compacting of powder within the roller compacting zone  44 . To facilitate this control it is also preferable that independent drive mechanisms are provided for each of the above-described parts. See the roller drive  70  capable of driving of the primary and secondary roller drives or alternatively see the primary roller drive  76  and the secondary roller drive  78  capable of driving the rollers themselves at independent speeds relative to one another and relative to the dynamic side seals. Finally, also see the first dynamic side seal drive  72  and the second dynamic side seal drive  74  which provide independent capability movement of the side seals from any driving mechanism for the roller and also which provide the capability of independent driving of the first and second dynamic side seal members  54  and  58  relative to one another.  
         [0041]     Control of compacting with the apparatus of the present invention is significantly enhanced by a feedback system comprised primarily of a sensing means  62 . The sensing means  62  preferably comprises a plurality of arrays of sensors designed for the purpose of monitoring the condition of the powder on an ongoing continuous basis. This sensing means can monitor various parameters including pressure of compacting, density of the compacted material or other parameters which indicate some aspect of the level of smoothing, leveling and/or compacting. The sensors could also monitor hardness or any other parameters which provides some indication of the level of compression that the powder  10  has experienced. Preferably the sensing means  62  includes a sensing array at a plurality of individual locations within the powder flow leveling channel  18 . The three separate positions for an array of such sensing means  62  are shown in side view in  FIG. 1  and are shown in greatest detail in  FIG. 6 .  FIG. 6  shows three sets of sensing means  62  each including five individual sensors extending from one end of the roller compacting zone  44  adjacent the first dynamic side seal  54  to the opposite end immediately adjacent the second dynamic side seal  58 . Preferably each array of sensing means  62  will include a first sensing section  64  located generally adjacent to the first dynamic side seal  54  as well as a second sensing section  66  positioned adjacent to the second dynamic side seal  58 . Also preferably each array of sensing means  62  will also include a central sensing section  68  positioned centrally within the flow leveling zone. In this way monitoring of the compacting can occur broadly across the entire lateral dimension of the powder flow leveling channel  18  while also monitoring the condition of the powder  10  traveling toward the roller compacting zone  44 . Also the use of multiple arrays of sensing means  62 , as shown in  FIG. 6  and as such in  FIG. 1 , will provide information on the degree of compacting of the pharmaceutical powder  10  as it passes through the powder flow leveling channel  18  toward the nip zone  26 . It is preferable that the sensing means  62  of the present invention be located as close to the nip zone  26  as possible without being downstream thereof. It is also preferable that multiple arrays of such sensing means  62  be located upstream from the nip zone as shown best in  FIGS. 1 and 6  to enhance monitoring of the progression of compacting ongoing on a continuous basis.  
         [0042]     Compacting of pharmaceutical powder  10  yields gases as a by-product which needs to be released from the area of compacting. The present invention provides two vents for providing this gas release. A first vent  28 , as shown best in  FIG. 1 , extends from the powder flow leveling channel  18  through the housing  14  to release gases generated therein into the external ambient environment. It is preferable that gases be released and that powder not pass through the first vent  28  and for this purpose a porous filter  32  is preferably positioned within the first vent  28  to allow gases to pass therethrough in the direction shown by first vent air arrow  31  while preventing or at least minimizing the flow of powder outwardly therethrough. To further facilitate venting of such gases, a second vent  30  may be included through which gases can exit outwardly as shown by second vent gas arrow  33 . This second vent is defined to be the very narrow space which naturally occurs between the secondary roller  42  and the housing. This second vent  30  provides a means for release of gases produced adjacent to the nip zone  26  as well as adjacent to the roller compacting zone  44 . The unwanted movement of powder  10  outwardly through the second vent  30  is automatically achieved because this vent is self-cleaning due to the direction of rotation of secondary roller  42 . As shown in  FIG. 1  secondary roller  42  rotates in the clockwise direction which naturally causes the powder  10  to be continuous urged toward the roller compacting zone  44  thereby facilitating the release of gas in the direction shown by second vent gas arrow  33  while preventing any solids such as powder  10  from exiting therethrough.  
         [0043]     An important optional aspect of the present invention is in the independent movement capable by the first dynamic side seal  54  as well as the second dynamic side seal  58  relative to the rollers  34  and  42  and relative to one another. During operation the compacting parameters will be continuously monitored by the sensing means  62 . In those situations where the first sensing section  64  senses less compacting than the central sensing section  68  the speed of rotation of the first dynamic side seal  54  will be increased to enhance compacting thereadjacent. On the other hand, if the first sensing section  64  monitors a greater compaction than the central sensing section  68 , the speed of rotation of the first dynamic side seal  54  will be decreased to compensate for that problem.  
         [0044]     Similarly the compacting sensed by the second sensing section  66  will be monitored on a continual basis relative to the central sensing section  68 . If the second sensing section  66  monitors compacting less than monitored by the central sensing section  68  the speed of rotation of the second dynamic side seal  58  can be increased to compensate therefore. Alternatively, in those unusual circumstances wherein the second sensing section  66  monitors compacting that is greater than monitored at the central sensing section  68 , the speed of rotation of the second dynamic side seal  58  can be decreased to compensate therefore.  
         [0045]     Furthermore the sensing means  62  of the present invention can also be used to increase the speed of driving of the rollers  34  and/or  42  or increase or decrease the speed of both the first dynamic side seal  54  and the second dynamic side seal  58  based upon other operational issues.  
         [0046]     While particular embodiments of this invention have been shown in the drawings and described above, it will be apparent, that many changes may be made in the form, arrangement and positioning of the various elements of the combination. In consideration thereof it should be understood that preferred embodiments of this invention disclosed herein are intended to be illustrative only and not intended to limit the scope of the invention.