Abstract:
A connection device for connecting electrical conductors includes a sheath clamp comprising a bottom part and a top part, a contact carrier to which the bottom portion of the sheath clamp is attached, and a detachable insulating cap configured for rotabably receiving the top part of the sheath clamp, wherein the detachable insulating cap is permanently connected to the contact carrier.

Description:
CROSS-REFERENCE TO RELATED APPLICATION 
     The present application is a 373 national phase filing of International Application No. PCT/EP2014/073562, entitled “Connection Device for Connecting Electrical Conductors”, filed Nov. 4, 2013, which claims priority to German Patent Application No. 10 2013 112 106.3, entitled “Anschlussvorrichtung zum Verbinden von elektrischen Leitern”, filed Nov. 4, 2013. 
     BACKGROUND 
     In numerous cases, clamps for connecting electrical conductors are introduced in conductor direction into the clamping site. If, for space reasons, or due to the available handling space, filling of the clamping site is to take place from above, a sheath clamp that is open towards the top can be used for the insertion and batching of cut or uncut conductors. A closing of the clamping space and a firm securing of the conductors occurs by placement of the top part and tightening. 
     The advantage of the free and open accessibility is acquired at the cost of the disadvantage of a non-fixed and therefore detachable top part. The joining of the top part and the bottom part of the sheath clamp requires accuracy or multiple placement until the pressure piece is introduced into a yoke. 
     SUMMARY 
     The present disclosure relates to a connection device for connecting electrical conductors, which comprises a sheath clamp with a bottom part of the sheath clamp and a top part of the sheath clamp. Therefore, the aim of the present disclosure is to indicate a connection device with a sheath clamp that simplifies the connection of electrical conductors. 
     This aim is attained by a subject matter having the features according to the independent claim. Advantageous examples are the subject matter of the dependent claim, the description and the drawings. 
     According to a first set of examples, the aim is attained by a connection device for connecting electrical conductors, which comprises a sheath clamp with a bottom part of the sheath clamp and with a top part of the sheath clamp, with a contact carrier in which the bottom part of the sheath clamp is fastened; and a detachable insulating cap which is permanently connected to the contact carrier for rotatably receiving the top part of the sheath clamp. As a result, for example, the technical advantage is achieved that an introduction of electrical conductors from above into the sheath clamp is made possible and a detachment of the top part of the sheath clamp is prevented. Since the top part of the sheath clamp of the connection device remains within reach, the connection of the electrical conductors is simplified. 
     The connection device can be used in a functional component of automation technology, for example, in a component mounting system, in particular a field bus system. 
     In an advantageous example of the connection device, the insulating cap can be inserted into the contact carrier. As a result, for example, the technical advantage is achieved that an introduction of the top part of the sheath clamp into the contact carrier is simplified. 
     In an additional advantageous example of the connection device, the contact carrier comprises two opposite guide grooves for guiding the insulating cap inside the contact carrier. As a result, for example, the technical advantage is achieved that the insulating cap can be guided in a simple way to the provided position opposite the bottom part of the sheath clamp. 
     In an additional advantageous example of the connection device, the insulating cap comprises two guide sections for insertion into the opposite guide grooves of the contact carrier. As a result, for example, the technical advantage is achieved that a clamp-free guiding of the insulating cap to the bottom part of the sheath clamp is made possible. 
     In an additional advantageous example of the connection device, the insulating cap comprises a swivel arm for tiltable attachment of the insulating cap to the contact carrier. As a result, for example, the technical advantage is achieved that the insulating cap can be tilted to the side for the insertion of the electrical conductors. 
     In an additional advantageous example of the connection device, the swivel arm comprises two opposite pivots. As a result, for example, the technical advantage is achieved that the insulating cap is rotatably mounted in a reliable manner. 
     In an additional advantageous example of the connection device, the contact carrier comprises two pivot guide grooves for the slidable insertion of the insulating cap by means of the opposite pivots. As a result, for example, the technical advantage is achieved that the insulating cap: can be slid into the contact carrier and is tiltable in a pulled-out position. 
     In an additional advantageous example of the connection device, the insulating cap is attached by means of a flexible section to the contact carrier. As a result, for example, the technical advantage is achieved that a permanent attachment of the insulating cap is achieved in a simple way. 
     In an additional advantageous example of the connection device, the insulating cap comprises a pin for rotatable attachment of the insulating cap to the contact carrier, which extends parallel to the rotation axis of the top part of the sheath clamp. As a result, for example, the technical advantage is achieved that, in a pulled-out state, the insulating cap can be turned to the side about the axis of the pin. 
     In an additional advantageous example of the connection device, a metal contact bridge is attached to the insulating cap, for exerting a pressing force onto the electrical conductors. As a result, for example, the technical advantage is achieved that the contacting of the electrical conductors is improved. 
     In an additional advantageous example of the connection device, the metal contact bridge is attached to the guide sections. As a result, for example, the technical advantage is achieved that a stable attachment of the metal contact bridge can be achieved. 
     In an additional advantageous example of the connection device, the metal contact bridge overlaps the top part of the sheath clamp. As a result, for example, the technical advantage is achieved that a large pressing surface is produced. 
     In an additional advantageous example of the connection device, the top part of the sheath clamp comprises a peg for exerting a pressing force onto the metal contact bridge, which is arranged on the rotation axis of the top part of the sheath clamp. As a result, for example, the technical advantage is achieved that the pressing occurs uniformly over the entire pressing surface. 
     In an additional advantageous example of the connection device an electrically insulating contact protection element is arranged between a top side of the top part of the sheath clamp and the insulating cap. As a result, for example, the technical advantage is achieved that inadvertent contacting of the top part of the sheath clamp is prevented. 
     In an additional advantageous example of the connection device, the contact protection element comprises a slot for the insertion of a turning tool. As a result, for example, the technical advantage is achieved that the top part of the sheath clamp can be screwed in by means of a turning tool despite the contact protection element. 
    
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
       Additional examples are explained in reference to the appended drawings, in which: 
         FIG. 1  shows a view of a connection device; 
         FIG. 2  shows an enlarged cross-sectional view of the connection device; 
         FIG. 3  shows different views of an insulating cap and a top part of a sheath clamp; 
         FIG. 4  shows a view of an additional embodiment of the connection device; 
         FIG. 5  shows a view of an additional embodiment of the connection device; and 
         FIG. 6  shows a view of an additional embodiment of the connection device. 
     
    
    
     DETAILED DESCRIPTION 
       FIG. 1  shows a view of a connection device  100 . The connection device  100  is used for electrically connecting electrical conductors and forms a clamp block with ten connections. For this purpose, the connection device  100  comprises multiple electrical connectors that are arranged in the interior of the connection device  100  in a specially designed contact carrier  103 . 
     The electrical connectors comprise in each case a sheath clamp and a plug contact pin. The sheath clamp allows the connection of multiple non-terminated fine-wire conductors having different cross sections without limiting the visibility in an installation area. The contact carrier  103  comprises multiple sheath clamp openings  131 , through which the electrical conductors run laterally into the contact carrier  103 . The sheath clamp openings  131  are arranged on the side wall of the contact carrier  103 . The contact carrier  103  is an insulating body that supports the retention of the bottom part of the sheath clamp and of the introduced electrical lines. 
     The sheath clamp comprises a bottom part of the sheath clamp and a top part of the sheath clamp that is screwed onto the bottom part of the sheath clamp. The electrical conductors are inserted between the bottom part of the sheath clamp and the top part of the sheath clamp, and pressed together so that an electrical contact is produced between the electrical conductors. The bottom part of the sheath clamp is arranged fixed and immobile in the contact carrier  103 , whereas the top part of the sheath clamp is arranged rotatably in an insulating cap  107 . The insulating cap  107  for the top part of the sheath clamp allows a free turning of the top part of the sheath clamp lying inside without the top part of the sheath clamp sliding out of the insulating cap  107 . The insulating cap  107  is formed, for example, by an insulating plastic part that laterally surrounds the cylindrical top part of the sheath clamp. 
     The insulating cap  107  is attached to the contact carrier  103  in such a manner that it is permanently attached. The insulating cap  107  can be pulled out of the contact carrier  103  and then folded away to the side, so that the electrical conductors can be inserted from above into the contact carrier  103 . As a result, a parking position of the insulating cap  107  is established in an open position that is open and does not hinder handling. On the contact carrier  103 , any device that permanently attaches the top part  105 - 2  of the sheath clamp can be arranged. In addition, it can hold the top part  105 - 2  of the sheath clamp in defined parking positions in two assembly states. 
     For the securing of the electrical conductors, the insulating cap  107  is first tilted back into a vertical position and subsequently inserted into the contact carrier  103 . Then, by means of a turning tool, the top part of the sheath clamp is screwed onto the bottom part of the sheath clamp, for example, by means of a slot screwdriver. To improve the contact between the electrical conductors, a contact bridge  123  is arranged on the bottom side of the insulating cap  107 , which is pressed by the top part of the sheath clamp onto the electrical conductors. 
       FIG. 2  shows an enlarged cross-sectional view of the connection device  100  with a section through the clamping site. The bottom part  105 - 1  of the sheath clamp is screwed to the contact carrier  103  by means of a nut  133 , so that the bottom part  105 - 1  of the sheath clamp is arranged firmly in a manner and unrotatably in the contact carrier  103 . The upper part  105 - 2  of the sheath clamp, on the other hand, is arranged rotatably in the insulating cap  107 . The bottom part  105 - 1  of the sheath clamp and the top part  105 - 2  of the sheath clamp can be made of steel or brass. 
     The insulating cap  107  surrounds the top part  105 - 2  of the sheath clamp. The insulating cap  107  is inserted into the contact carrier  107 . The insulating cap  107  comprises two laterally arranged protruding guide sections  111  for the insertion into the opposite guide grooves  109  of the contact carrier  103 . Through the guide grooves  109 , the insulating cap  107  can be slid in the interior of the contact carrier  103  in direction of the bottom part  105 - 1  of the sheath clamp. 
     The top part  105 - 2  of the sheath clamp comprises an inner threading which is screwed onto an outer threading of the bottom part  105 - 1  of the sheath clamp. In the pulled out state, the insulating cap  107  can be folded away to the side, so that the electrical conductors can be inserted from above into the contact carrier  103 . For this purpose, the insulating cap  107  comprises a swivel arm  113 , which is slidably attached by means of two pivots in a pivot guide groove  117 . The swivel arm  113  extends parallel to the rotation axis of the upper part  105 - 2  of the sheath clamp in the insulating cap  107 . When the insulating cap  107  is slid into the pivot guide groove  117 , the pivots of the swivel arm  113  slide downward. 
     On the underside of the insulating cap  107 , a contact bridge  123  is arranged, which, when the sheath clamp  105  is screwed together, presses against the inserted electrical conductors. In the center of the cylindrical top part  105 - 2  of the sheath, a peg  125  is arranged, which centrally supports the contact bridge  123 . The contact bridge  123  can be inserted in the correct position via the insulating cap  107 . The contact bridge  123  makes it possible to dispense with a rotatable internally spring-mounted pressure piece in the top part  105 - 2  of the sheath clamp. As a result, the manufacturing cost resulting from an internal spring mounting and the installation expenditure for the pressure piece can be dispensed with. 
     The result is a securing mechanism of the insulating cap  107  on the contact carrier  103  for the bottom part  105 - 1  of the sheath clamp. Above the bottom part  105 - 1  of the sheath clamp, a pre-engagement position of the top part  105 - 2  of the sheath clamp is provided for freeing up the adjacent clamping areas. 
       FIG. 3  shows different enlarged views of the insulating cap  107 , of the top part  105 - 2  of the sheath clamp and of a contact protection element  127 . The insulating cap  107  comprises the two laterally protruding guide sections  111 . In the laterally protruding guide sections  111 , in each case a recess  137  for the contact bridge  123  is provided. The bracket-shaped contact bridge  123  is pressed by means of the parallel arms  139  into the two recesses  137 . The saw-tooth profile arranged on the arms  139  digs into the interior side of the recesses  137 , so that the contact bridge  123  is secured to the insulating cap  107 . 
     On the top of the side of the insulating cap  107  is an opening  135  through which the top part  105 - 2  of the sheath clamp can be turned. For this purpose, the top part  105 - 2  of the sheath clamp has a slot  145  into which a screwdriver can be inserted for turning the top part  105 - 2  of the sheath clamp. In addition, the insulating cap  107  comprises a marking recess  141  into which a marker or a label can be inserted. 
     On the side of the insulating cap  107 , the swivel arm  113  is formed, on the lower end of which the two opposite pivots  115  are located. The swivel arm  113  extends parallel to the rotation axis of the inserted top part  105 - 2  of the sheath clamp. The pivots  115  of the swivel arm  113  are slidably inserted in a pivot guide groove  117 , so that the insulating cap  107  can be slid inside the contact carrier  103  and can be tilted in a pulled out position. 
     Between a top side of the top part  105 - 2  of the sheath clamp and the insulating cap  107 , the electrically insulating contact protection element  127  is inserted, which covers the top side of the top part  105 - 2  of the sheath clamp, except for the slot  129 , so that a protection against contact is formed by a contact-safe insulation body covering. When the top part  105 - 2  of the sheath clamp turns, the contact protection element  127  also turns. The turning tool can be inserted through the slot  129  into the top part  105 - 2  of the sheath clamp. 
       FIG. 4  shows a view of an additional embodiment of the connection device  100 . In this embodiment, the top part  105 - 2  of the sheath clamp comprises a hexagonal recess  143  into which an Allen wrench can be inserted for turning the top part  105 - 2  of the sheath clamp. In this case, the contact protection element  127  can be dispensed with. In this embodiment as well, the insulating cap  107  follows and is subsequently folded away to the side in order to be able to insert the electrical conductors from above into the contact carrier  103 . 
       FIG. 5  shows a view of an additional embodiment of the connection device  100 . In this embodiment, the insulating cap  107  is attached to the contact carrier  103  by means of a flexible section  119  such as, for example, by means of a small flexible band or a flexible plastic section. After the detachable pulling out of the insulating cap  107  from the contact carrier  103 , the insulating cap  107  remains attached by means of the flexible section  119  to the contact carrier  103 . After the insertion of the insulating cap  107 , the insulating cap  107  can engage in a pre-engagement position for freeing up the adjacent clamping areas. 
       FIG. 6  shows a view of an additional embodiment of the connection device  100 . In this embodiment, the insulating cap  107  comprises a pin  121  for rotatably attaching the insulating cap  107  to the contact carrier  103 . The pin  121  extends parallel to the rotation axis of the top part  105 - 2  of the sheath clamp. After the insulating cap  107  has been pulled out, the insulating cap  107  together with the top part  105 - 2  of the sheath clamp can be turned away about the axis of the pin  121 , in order to be able to insert the electrical conductors from above into the contact carrier  103 . 
     The connection device  100  produces a connection solution with reduced loss and material for multiple fine-wire conductors which can also have different cross sections. The connection device  100  improves handling and increases the accommodation of the sheath clamp and of a riser clamp. The connection device  100  allows an integrated construction concept (Power &amp; Drive—P&amp;D), which attains the aim of a more efficient energy distribution in the field, i.e., outside of a switching cabinet. 
     The connection device  100  provides a handling advantage due to the possible use of smaller operating tools in the electrical installation. In addition, modular systems or motor switches, arranged inside or outside of a switching cabinet, can be implemented with a high degree of protection in the field. 
     All the features explained and shown in connection with individual examples can be provided in various combinations in the subject matter according to the present disclosure in order to simultaneously implement their advantageous effects. 
     The scope of protection of the present invention is given by the claims and is not limited by the features explained in the description or shown in the drawings. 
     REFERENCE NUMERAL LIST 
       100  Connection device 
       103  Contact carrier 
       105  Sheath clamp 
       105 - 1  Bottom part of the sheath clamp 
       105 - 2  Top part of the sheath clamp 
       107  Insulating cap 
       109  Guide groove 
       111  Guide sections 
       113  Swivel arm 
       115  Pivot 
       117  Pivot guide groove 
       119  Flexible section 
       121  Pin 
       123  Contact bridge 
       125  Peg 
       127  Contact protection element 
       129  Slot 
       131  Sheath clamp opening 
       133  Nut 
       135  Opening 
       137  Recess 
       139  Arms 
       141  Marking recess 
       143  Hexagonal recess 
       145  Slot