Abstract:
A process for winding a web substrate is disclosed. The process provides the steps of: (a) providing a turret assembly having a plurality of mandrels each having an unsupported end; (b) providing a mandrel cupping assembly for releasably engaging the unsupported ends of each mandrel; (c) driving the turret assembly about a closed mandrel path; (d) indexibly rotating a first mandrel to a first position; (e) disposing a core upon the mandrel; (f) connectively engaging a first cupping arm with the unsupported end of the mandrel with an actuator; (g) engaging a web substrate to the core; (h) disposing the web substrate about the core; (i) indexibly rotating the mandrel to a second position; (j) disengaging the cupping arm from the mandrel at the second position; and, (k) removing the core and the convolutely wound web material from the mandrel.

Description:
FIELD OF THE INVENTION 
       [0001]    The present disclosure relates to automatic web rewinding machines where paper towel stock, bath tissue stock, or the like unwound from very large parent rolls is rewound into small individual rolls. In particular, the present disclosure relates to an apparatus that releasably attaches a mandrel cup into and out of supporting engagement with the free end of a mandrel prior to the winding of the web material upon the mandrel and subsequently detaches the mandrel cup from the mandrel so that the wound web material can be removed from the mandrel for additional processing. 
       BACKGROUND OF THE INVENTION 
       [0002]    Typical web rewinding machines provide a number of core supporting mandrels ranging anywhere from four to ten in number which are mounted on an indexingly rotatable turret. The mandrels extend parallel to the horizontal axis about which the turret rotates, and they are spaced at equal distances from the turret axis and at uniform intervals around that axis. By way of example, a typical six-mandrel turret moves through one-sixth of a revolution at each of its indexing movements and hence it carries each mandrel in turn to each of the six successive stations with a period of dwell at each station. By way of yet another example, an exemplary eight-mandrel turret moves through one-eighth of a revolution at each of its indexing movements and hence it carries each mandrel in turn to each of the eight successive stations with a period of dwell at each station. In any regard, it should be understood that the number of spindles disposed about any given turret used in a web rewinding machine would determine the number of successive stations in any such device. 
         [0003]    In such a configuration, typically one station (sometimes called a first station) is a loading station at which a length of core stock is slid axially onto the mandrel. At the next station, the core stock has an adhesive or glue applied to the core. At the third station, the mandrel is brought up to winding speed. As the mandrel moves from the third to the fourth station, the web material is attached to the glued core disposed upon the mandrel for the beginning of the winding operation. Winding continues while the mandrel is at the fourth station. As the mandrel moves out of the fourth station, the web material is cut through across its width (or cross-machine direction) to sever it from the wound roll of web material (e.g., the source of the web material) and give it a new leading edge that is attached to a new core on the next mandrel moving into the winding station. At the fifth station, the rotation of the mandrel is decelerated to a stop, and at the sixth station a wound core or log is stripped off the mandrel. The mandrel then moves to the first station for a repetition of the cycle. 
         [0004]    A conventional turret by which the mandrels are carried comprises a spider which is mounted for a rotation on a coaxial shaft that projects a substantial distance in one direction from the spider. The mandrels have rotating connections with the spider, and they project from it in the same direction as the turret shaft. The rotating connection of each mandrel with the spider must provide cantilevered support of the mandrel because when the mandrel is at the core loading station and the unloading station, the end of the mandrel that is remote from the spider has to be accessible to allow cores to be moved axially onto and off. It should be recognized that the mandrels tend to be heavy and very long—typically, 72 inches to 96 inches in length. 
         [0005]    Therefore, their free ends are typically be supported whenever possible and certainly during winding. 
         [0006]    To provide support of the free ends of the mandrels, there is conventionally an assembly of supporting arms or chucks on the end portion of the turret shaft that is remote from the spider. This is also known to those in the art as a mandrel cupping assembly. A mandrel cupping assembly is an assembly that is constrained to indexing rotation concurrent with the spider containing the individual mandrels. The mandrel cupping spider generally comprises a chuck arm (or cup) cooperatively associated with each mandrel. Each chuck arm is generally swingable about an axis which is near the turret axis and transverse thereto between a substantially radially extending closed position in which the free end of the chuck arm supportingly engages the free end portion of its associated mandrel and an open position in which the chuck arm is disengaged from its mandrel and is disposed in a more or less axial orientation alongside the turret shaft. Each chuck arm is operated automatically so that it is in its open position during loading and unloading of the mandrel and is in its closed position at least from the time the mandrel moves into the gluing station and moves out of the deceleration station mentioned supra. 
         [0007]    In one embodiment, a conventional mechanism for actuating the mandrel supporting chuck arms is provided with a barrel cam that is fixed to the machine frame adjacent to the free ends of the mandrels and a lever and link arrangement for each chuck arm. Each arrangement is carried by the turret for rotation therewith and having a cam follower roller that rides in a groove in the periphery of the stationary barrel cam. Each chuck arm is actuated at appropriate times in consequence of indexing movement of the turret. The shape of the cam groove is provided so that the chuck arms move into engagement with their respective mandrels when the latter are generally adjacent the glue applicator wheels and retract when the mandrels move from the web material winding position. 
         [0008]    In such an operation, the stripping of wound rolls off a mandrel is conventionally accomplished by means of a pusher that engages the log at only one side of the mandrel and provides a lateral force upon the cantilevered mandrel. This can set the mandrel into a vibration mode that may be aggravated by the indexing movement that follows unloading. With the mandrel unsupported at the loading station, its free end often wobbles so severely that the core may not be run onto it with automatic core loading equipment. Such an apparatus is described in U.S. Pat. No. 2,769,600. 
         [0009]    It is believed that with such conventional machines, the failure to load a core creates a danger that the mandrel itself would be coated with glue at the gluing station necessitating a lengthy shutdown of the machine for cleaning. An operator, seeing that such an unloaded core was moving out of the unloading station, would be required to stop the machine and would find that there is no way to retract the chuck arm engaged with the empty mandrel to permit manual axial unloading of the core. This is because of the nature of the chuck arm actuating mechanism. One purported solution to this problem was to slit a core along its length and push it laterally onto a mandrel to protect the mandrel from glue. At the conclusion of the winding cycle the individual rolls wound onto the slitted core are then discarded. 
         [0010]    It is also believed that wobble of an unsupported mandrel could cause a chuck aim to fail to engage the mandrel properly. One solution proposed was a U-shaped member on each chuck arm that tended to preliminarily engage the mandrel during closing movement of the chuck arm and steady the mandrel sufficiently to enable its conical free end to be received in the bearing socket disposed in the chuck arm. However, it is believed that this expedient is not always successful in practice because as the wobbling mandrel fails to enter the chuck arm socket, the chuck arm mechanism exerts as much force as the indexing mechanism can provide. This can result in the inevitable bending or breakage of the link and lever elements that translate any cam follower motion into swinging motion of the chuck arm. The repair of such damage would be necessarily difficult and time consuming. 
         [0011]    It is also believed that another expedient that has been used to prevent damage to the chuck arm actuating mechanism is to mount the barrel cam for limited axial motion and pneumatically bias it towards one limit of such motion. When a chuck arm fails to close properly, the reaction force that is imposed upon the cam moves it against its bias to a position which actuates an emergency stop. However, it is believed that such an emergency shutdown arrangement merely relieves some of the effects of the problem rather than solving the problem itself. By way of example, it will not permit axial loading of a core onto an empty mandrel that had moved out of the loading position. 
         [0012]    Other solutions provide an automatic web rewinding machine or an automatic mandrel chucking mechanism that does not employ force derived from the turret indexing to affect chuck arm actuation. The chuck arms move to and from their mandrel supporting positions only during periods of dwell to minimize the likelihood of mandrel vibration at the time chuck arm closing occurs. The mechanism is arranged to allow a chuck arm to be manually controlled for movement to its open position in any position of the turret so that a core can be axially loaded onto an empty mandrel or a defective core or roll can be axially stripped off the mandrel. Such a system is described in U.S. Pat. No. 4,266,735. 
         [0013]    In any regard, attempts by the prior art to achieve an automatic web rewinding machines all provide for a single chuck arm and it associated equipment to be cooperatively associated with a respective mandrel. Further, the chuck arm and its associated equipment must cooperatively rotate with the mandrel about the turret axis. In other words, a chuck arm is constrained to rotate with the turret and is movable relative to and between a closed position (in which the chuck arm supportingly engages the other end of the mandrel) and an open position (in which the chuck arm is disengaged from the mandrel) to permit cores to be moved axially onto and off it. Clearly, the mechanism is unduly complex and requires numerous moving parts and associated ancillary equipment for it to perform its intended function. 
         [0014]    Thus, it would be clearly advantageous to provide a turret system and in particular, a mandrel cupping assembly that is less complex and requires fewer moving parts to perform its intended function. In fact, such system would rotate only the mandrel cup with its respective mandrel free of any associated equipment necessary to load and unload the mandrel cup. Clearly, such systems would be appreciated by one of skill in the art because of their overall simplicity and ease of use. 
       SUMMARY OF THE INVENTION 
       [0015]    One exemplary embodiment of the present disclosure provides a process for winding a web substrate. The exemplary embodiment provides the steps of: (a) providing a turret assembly having a plurality of mandrels extending parallel to a turret assembly central axis from the turret assembly, each of the mandrels having an unsupported end associated thereto; (b) providing a mandrel cupping assembly having a plurality of cupping arms for releasably engaging the unsupported ends of each of the plurality of mandrels, each of the plurality of cupping aims being cooperatively associated with one of the plurality of mandrels, each of the cupping arms having a mandrel cup for releasably engaging the second unsupported ends of the cooperatively associated mandrel; (c) driving the turret assembly about a closed mandrel path about the turret assembly central axis; (d) indexibly rotating a first of said plurality of mandrels about the closed mandrel path to a first position; (e) disposing a core upon the first of the plurality of mandrels; (f) connectively engaging a first of the plurality of cupping arms with an unsupported end of the first of said plurality of mandrels with a first actuator; (g) engaging a web substrate to the core; (h) disposing the web substrate about the core; (i) indexibly rotating the first of the plurality of mandrels about the closed mandrel path to a second position; (j) connectively disengaging the first of the plurality of cupping arms from the unsupported end of the first of the plurality of mandrels at the second position; and, (k) removing the core and the convolutely wound web material disposed thereon from the first of said plurality of mandrels. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0016]      FIG. 1  is partial perspective view of an exemplary web rewinding machine showing only two mandrels and utilizing the exemplary mandrel cupping assembly of the present disclosure; 
           [0017]      FIG. 2  is perspective view of an exemplary mandrel cupping assembly of the present disclosure showing a mandrel cooperatively associated thereto; 
           [0018]      FIG. 3  is an alternative perspective view of an exemplary mandrel cupping assembly of the present disclosure showing a mandrel cooperatively associated thereto; 
           [0019]      FIG. 4  is a perspective view of a portion of an exemplary turret mechanism having mandrels, some having a web material wound thereabout and an exemplary mandrel cupping assembly of the present disclosure cooperatively associated thereto; 
           [0020]      FIG. 5  is a perspective view of an exemplary mandrel cupping assembly of the present disclosure; 
           [0021]      FIG. 6  is an elevational view of an exemplary mandrel cupping assembly of the present disclosure; 
           [0022]      FIG. 7  is an exemplary perspective view of an exemplary mandrel cupping assembly of the present disclosure showing the relationship between the two actuating systems and the cam tracks cooperatively associated thereto; 
           [0023]      FIG. 8  is an exemplary perspective view of an exemplary mandrel cupping assembly of the present disclosure showing engagement and disengagement of the mandrel actuators and their relationship to the cams of the mandrel cupping assembly; 
           [0024]      FIG. 9  is an exemplary expanded view of a disengaged actuator showing the relationship between the disengaged mandrel cup and the cam of the mandrel cupping assembly; 
           [0025]      FIG. 10  is an exemplary expanded view of an engaged actuator showing the relationship between the engaged mandrel cup and the cam of the mandrel cupping assembly; 
           [0026]      FIG. 11  is an expanded elevational view of an exemplary mandrel cupping assembly of the present disclosure showing the engagement of the cupping actuator relative to the hold-open and hold-closed cam tracks of the mandrel cupping assembly; 
           [0027]      FIG. 12  is an expanded elevational view of an exemplary mandrel un-cupping assembly of the present disclosure showing the engagement of the cupping actuator relative to the hold-closed and hold-open cam tracks of the mandrel cupping assembly; and, 
           [0028]      FIG. 13  is an exemplary motion diagram showing the motion of an exemplary mandrel through an exemplary turret assembly. 
       
    
    
     DETAILED DESCRIPTION OF THE INVENTION 
       [0029]      FIGS. 1-4  of the present disclosure depict various perspective views of an exemplary web rewinding machine  10  and a portion of an exemplary, non-limiting embodiment of a turret assembly  20  suitable for use as an automatic web rewinding machine. A plurality of rotatable core supporting mandrels  22  are carried for indexable, orbitable motion as well as for rotation about their own respective axes. A typical turret assembly  20  provides a spider ( 12 ) by which the respective mandrels  22  are carried and a shaft ( 14 ) by which the spider ( 12 ) is supported for rotation. The turret shaft ( 14 ) projects a substantial distance in one direction from the spider ( 12 ) and the mandrels  22  disposed thereupon project from the spider ( 12 ) a somewhat smaller distance in the same direction. Since the rotatable connection between the spider ( 12 ) and each of the long, relatively heavy mandrels  22  is near one end of the mandrel  22  and the other end of the mandrel  22  will be unsupported at times, the spider ( 12 ) carries two axially spaced apart bearings ( 16 ) for each mandrel so that the cantilevered connection of the mandrel  22  with the spider ( 12 ) can, by itself, hold the mandrel  22  reasonably steady. As will be appreciated by one of skill in the art, it is preferred that each mandrel  22  be provided equidistant from the axis of the turret and are uniformly spaced about that axis. 
         [0030]    Each mandrel  22  can be driven for the rotation in any conventional manner. One form of a mandrel drive apparatus can provide rotation of each mandrel  22  and its associated core  2  about the mandrel axis  2  during movement of the mandrel  22  and core. The mandrel drive apparatus can provide winding of a web material upon the core supported on the mandrel  2  to form a log  46  of web material wound around the core (a web wound core). This form of mandrel drive apparatus can provide center winding of the web material upon the cores (that is, by connecting the mandrel with a drive which rotates the mandrel  22  about its axis, so that the web material is pulled onto the core. 
         [0031]    As one of skill in the art will appreciate, each mandrel  22  can be connected at its end adjacent to the spider ( 12 ) with a form of coaxial clutch that provides a disengageable driving connection between the mandrel and a coaxial sheave. Typically, the sheave is connected by means of a belt with a pulley and is rotatable on the turret shaft and in turn a belt drivingly connects the pulley with a motor which can be provided at a fixed location relative to the frame of the turret assembly  20 . Such assemblies are described in U.S. patent application Ser. No. 06/113,465. 
         [0032]    Further, one of skill in the art will appreciate that a turret assembly  20  having a turret ( 18 ) is typically indexingly rotated to carry each of the mandrels  22  to each of a succession of fixed stations at each of which the mandrel dwells for a time during the performance of an operation distinctive to the particular station. The arrangement of the stations, the operation or operations at each, and the apparatus provided at the several stations for the performance of their function are all generally known to those of skill in the art familiar with web rewinding machines. 
         [0033]    In one exemplary, but non-limiting embodiment, each mandrel  22  can be provided with a toothed mandrel drive pulley  38  and a smooth surfaced, free wheeling idler pulley, both disposed near the at its end adjacent to the spider ( 12 ). The positions of the drive pulley and idler pulley alternate on every other mandrel  22 , so that alternate mandrels  2  are driven by their respective mandrel drive belts. For instance, when a mandrel drive belt engages the mandrel drive pulley on its associated mandrel  22 , the mandrel drive belt can ride over the smooth surface of the idler pulley on that same mandrel  22 , so that only the respective drive motor provides rotation of that mandrel  22  about its axis. Similarly, when the mandrel drive belt engages the mandrel drive pulley on an adjacent mandrel  22 , the mandrel drive belt can ride over the smooth surface of the idler pulley on that respective mandrel  22 , so that only that drive motor provides rotation of the mandrel about its axis. Accordingly, each drive pulley on an associated mandrel  22  engages one of the belts to transfer torque to the mandrel, and the idler pulley engages the other of the belts, but does not transfer torque from the drive belt to the mandrel. 
         [0034]    As would also be understood by one of skill in the art, a length of tubular core stock from a supply thereof is advanced axially by known mechanisms to be loaded onto a particular mandrel  22 . Typically, a mandrel  22  has a conical or bullet nose free end portion to assist in guidance of the cores into a coaxially relationship thereto. 
         [0035]    Similarly, after the winding of a web material into a wound product  46  upon a mandrel  22 , a generally conventional mandrel unloading mechanism provides the individual rolls of wound product  46  to be stripped off a mandrel  22  at an unload station. In one embodiment, the unloading mechanism may comprise an endless belt arranged to have a long, straight stretch which extends parallel to the mandrel  22  at the unloading station at a small distance to one side of that mandrel  22 . A pusher can be secured to the belt and projects laterally therefrom to engage behind a log of wound product  46  and drive it off the mandrel  22  as the pusher moves away from the spider along a straight stretch. Alternatively, a core stripping apparatus can be positioned along the unload station. An exemplary core stripping apparatus can comprise a driven core stripping component, such as an endless conveyor belt. The conveyor belt preferably carries a plurality of flights spaced apart on the conveyor belt. Each flight can engage the end of a log  46  supported on a mandrel  22  as the mandrel  2  along the unload station. 
         [0036]    A flighted conveyor belt can be angled with respect to a respective mandrel  22  axis as the mandrels  22  are carried along a generally straight line portion of the core unload station so that the flights engage each log  46  with a first velocity component generally parallel to the mandrel  22  axis, and a second velocity component generally parallel to the straight line portion of the unload station. Once the log  46  is stripped from the mandrel  22 , the mandrel  22  can be carried along the closed mandrel path to the core loading station to receive another core. 
         [0037]    As shown generally in  FIGS. 1-4  and with more particularity in  FIGS. 5-10 , one of skill in the art will recognize that during both unloading and loading of a mandrel  22 , the end that is remote from the spider must be unsupported. However, as the mandrel moves through the portion of its orbit that takes it from the loading station around to an unloading station, its free end portion is supported by means of a cupping assembly  24  having cupping arms  28  disposed about a cupping spider  26  that are placed into contacting and uncontacting engagement with the free end of the mandrel  22 . In other words, a mandrel cup  28  releaseably engages the unsupported end of a mandrel  22 , and supports the mandrel  2  for rotation of the mandrel about its axis. 
         [0038]    In a preferred embodiment, a particular cupping arm  28  is cooperatively associated with each mandrel  22 . The mandrel cupping assembly  24  releaseably engages the unsupported ends of the mandrels  22  intermediate the core loading segment and the core stripping segment of the closed mandrel path as the mandrels are driven around the turret assembly  20  axis by the rotating turret assembly  20 . 
         [0039]    In certain embodiments, when a turret assembly  20  comprises four mandrels  22 , naturally there will be four cupping arms  28  disposed radially about cupping spider  26 —each cupping arm  28  providing cooperative engagement with each respective mandrel  22 . Similarly, a turret assembly  20  having six, eight, or ten mandrels  22  disposed thereabout, a cupping assembly  24  will have six, eight, or ten respective cupping arms  28  disposed radially about cupping spider  26 . 
         [0040]    In any regard, each mandrel  22  associated with turret assembly  20  is provided with a corresponding cupping arm  28  disposed upon cupping spider  26  of cupping assembly  24 . Each cupping arm  28  rotates about, and transverse to, the rotating axis of cupping spider  26 . Such rotary motion carries a respective cupping arm  28  to rotate about the axis of cupping assembly  24  in either track  40  (or hold-open cam track  40 ) or hold-closed track  42  (or hold-closed cam track  42 ). As used herein a “track” is to be broadly construed to provide a line for travel or motion for sliding or rolling a part or parts. As such, a “track” may include any device, apparatus, or assembly that prevents the unwanted movement from one portion of a device or assembly to another and/or. Non-limiting examples of various tracks may include a race, a cam, a trace, a channel, groove, or the like all of which are used interchangeably and combineably herein without limitation. It should be noted that hold-closed cam track  42  provides the cupping arm  28  in a closed operative position in which it supportingly engages the free end portion of mandrel  22  of turret assembly  20  and extends substantially radially to the shaft supporting turret assembly  20 . Further, the rotary motion of cupping arm  28  can be provided in an open position in which the cupping arm  28  is disengaged from its respective mandrel. 
         [0041]    Generally, cupping arm  28  should remain in a radially up-right position relative to hold-closed cam track  42  when in contacting engagement with a respective mandrel  22  of turret assembly  20 . When cupping arm  28  is not in contacting engagement with a respective mandrel  22  of turret assembly  20 , cupping arm  28  may reside in any position relative to hold-open cam track  42  including any position that is disposed radially away from mandrel  22 . 
         [0042]    Each cupping arm  28  is generally provided with a ring at an end distal from cupping spider  26  and the axis from which cupping assembly rotates and comprises a bearing socket in which the generally conical end portion of the mandrel  22  is receivable. The disposition of each cupping arm  28  into either one of hold-open cam track  40  or hold-closed cam track  42  as defined by cupping actuator  32  or un-cupping actuator  34 , respectively, through respective chucking lever  30  and either cupping shuttle  36  or un-cupping shuttle  38 . It is surprising to note that the cupping assembly  24  of the present disclosure only requires the use of two actuators in order to provide engagement of a respective cupping arm  28  with a mandrel  22  cooperatively associated thereto. It is also important to understand that the cupping actuator  32  and un-cupping actuator  34  of the present cupping assembly  24  do not rotate with a respective cupping arm  28  and the associated ancillary equipment such as chucking lever  30 . It should also be noted that a “shuttle” as used herein can comprise any mechanism that moves a cam follower from one position to another (e.g., from one track to another and the like). 
         [0043]    The cupping assembly  24  is designed to be utilized with a single cupping actuator  32  and a single un-cupping actuator  34  that extend and retract either a cupping shuttle  36  or un-cupping shuttle  38  to transfer the cupping arm  28  from the hold-open cam track  40  to the hold-closed cam track  42 . In a preferred but non-limiting embodiment, the respective cupping shuttle  36  or un-cupping shuttle  38  pushes on a cam follower attached to a linkage cooperatively associated with the respective arm  28  where the respective cupping arm  28  is one of the portions of the linkage. One of skill in the art will readily appreciate the fact that using only two actuating devices (cupping activator  32  and un-cupping activator  34 ) greatly reduces the need for having a respective activation device for each cupping arm  28  that may be associated with a cupping assembly of the prior art. Further, it will be readily appreciated by one of skill in the art as clearly advantageous in having such a cupping assembly  24  having only two actuating devices (cupping activator  32  and un-cupping activator  34 ) in that such a system can allow cupping and un-cupping actions to occur at virtually any point of the rotation of turret assembly  20  and cupping assembly  24 . This can include, but clearly not be limited to, turret assembly  20  dwell, turret assembly index, or any combination of the two. This is clearly advantageous over conventional cam track systems that require cupping and un-cupping actions to occur only while the turret is in motion. Clearly, one of skill in the art will appreciate that the system of the present invention provides less complexity by allowing increased product turn-over rates, reduced maintenance and repair times, as well as reduced maintenance and repair costs. 
         [0044]    Referring to  FIG. 11 , an incoming cupping arm  28  cam follower generally rides in hold-open cam track  40 . This ensures that the respective cupping arm  28  remains in the un-cupped position. Thus, one of skill in the art will understand that the cupping shuttle  36  should be in a fully retracted position before the cam follower proceeds past the position where the cupping activator  32  engages cupping shuttle  36 , thereby engaging the respective chucking lever  30  to cause cupping arm  28  to engage the respective mandrel  22 . In a preferred embodiment, the cam follower eventually reaches a dwell position while the cupping shuttle  36  is fully retracted. In such a dwell position, a core can be loaded onto the respective mandrel  22  and then the cupping shuttle  36  is directed inwardly toward the open end of the mandrel  22  in order to close the cup and fully support the previously unsupported end of the mandrel  22 . The cupping shuttle  36  geometry and/or location preferably is designed to allow the turret assembly  20  to cup during dwell, turret index, or any combination of the two. Practically, this design allows more time to load a core onto a respective mandrel  22  and also facilitates higher turret assembly  20  turn-over speeds. The cupping shuttle  36  can begin to retract once the cam follower reaches a clear-out position. The cupping shuttle  36  should be in a fully retracted position before the next incoming cam follower approaches a clear in position as shown in  FIG. 10 . 
         [0045]    One of skill in the art will appreciate that cupping arm  28  would comprise a feature that utilizes the cupping motion to actuate means for locking a core onto respective mandrel  22 . By way of non-limiting example, the cupping motion may cause axial compression of a deformable ring disposed at the cupping end of respective mandrel  22 . This compression forces the ring to expand radially, thereby locking the core onto respective mandrel  22 . Further, the core can also be driven onto a core stop disposed proximate to the spider  12  end of turret assembly  20  prior to cupping. The core stop can be provided with tapered fins that are effectively wedged into the core wedged when loading. Effectively, such a tapered stop and expanding ring can combine to lock the core onto the respective mandrel  22  at both ends, providing a non-slipping drive engagement. 
         [0046]    In another alternative, but non-limiting embodiment, the cupping motion could displace a moveable shaft disposed within the respective mandrel  22 . Axial movement of the shaft would then cause locking pins disposed within respective mandrel  22  to protrude outside the outer diameter of the respective mandrel  22 , thereby locking the core to the respective mandrel  22 . 
         [0047]    Referring to  FIG. 12 , when the cupping arm  28  reaches the dwell position, the un-cupping shuttle  38  retracts to essentially un-cup the mandrel  22  and leave the end of the mandrel  22  unsupported. While the mandrel  22  is uncapped at this position within turret assembly  20 , the wound product  46  (which now forms what is known to those of skill in the art as a log) is stripped from the respective mandrel  22 . The cupping shuttle  36  geometry and location is preferably designed to allow the turret assembly  20  to un-cup during dwell turret assembly  20  index or any combination of the two. The turret assembly  20  then begins to index and the un-cupping shuttle  38  begins to extend once the cupping arm  28  disposed within the hold-open cam track  40  reaches the clear-out position. 
         [0048]    In a preferred embodiment, the un-cupping shuttle  38  is designed to maximize time to strip the log comprising wound product  46  from the mandrel  22  and to maximize turn-over for the placement of a new core upon mandrel  22 . One of skill in the art will understand that the un-cupping shuttle  38  should be in the fully extended position before the next incoming cupping arm  28  disposed within hold-close cam track  42  gets beyond a clear-in position as shown in  FIG. 11 . 
         [0049]    In a preferred embodiment, both cupping actuator  32  and un-cupping actuator  34  are provided as linear motors. However, one of skill in the art will understand that it would also be possible to provide an embodiment of the cupping assembly  24  where the cupping activator  32  and un-cupping activator  34  are provided as a four-port, two-position valve having an axially slideable valve element. In such an embodiment, both cupping activator  32  and un-cupping activator  34  can be operated by the use of compressed air or any other fluid suitable for use in such constructions. By providing cupping activator  32  and un-cupping activator  34  in linear relationship with cupping shuttle  36  and un-cupping shuttle  38 , respectively, it is possible to provide a cupping assembly  24  that requires the use of only two activators to provide the intended function of cooperatively associating the unsupported end of the mandrel  22  with an individual cupping arm  28 . However, it should be recognized that the cupping arm  28  and chucking lever  30  cooperatively associated thereto are disposed about the circumference of cupping spider  26  so that an individual cupping arm  28  is cooperatively associated with only one mandrel  22  of turret assembly  20 . 
         [0050]    An unloading mechanism (not shown) can be started as soon as the cupping arm  28  associated with the mandrel  22 , wound product  46  disposed thereon, is reached its open position at the unloading station. Starting of the unloading mechanism can be coordinated with cupping arm  28  opening in any of several manners. For example, a start signal can be issued after a predetermined delay interval followed by the end of indexing motion. Alternatively, the unloading mechanism can be stopped at the end of each unloading operation in such a position that when restarted for the next operation, the pusher moves substantial distance before coming into engagement with wound product  46  disposed about mandrel  22  forming the outgoing log. In such a case, the unloading mechanism can be started in operation simultaneously with delivery of the opening input to the unloading station. 
         [0051]    As shown in  FIGS. 2 and 3 , once the cupping arm  28  is engaged with the unsupported end of the mandrel  22  after loading of a core upon mandrel  22 , it remains in that position until turret assembly  20  indexes to carry the mandrel  22  out of the unload station. Furthermore, as the mandrel  22  moves away from the unloading station and its associated cupping arm  28  and chucking lever is engaged into hold-close cam track  42 , which maintains the cupping arm  28  in its engaged position with the supported end of mandrel  22  of turret assembly  20 . The turret assembly  20  then indexes the mandrel  22  and associated cupping aim  28  about its longitudinal axis until web product is contactingly engaged with the core disposed upon the mandrel  22 . At this point, mandrel  22  is spun up and as discussed supra coincides with the winding of web material about the core disposed about mandrel  22  to form wound product  46 . 
         [0052]    In one embodiment, it may be preferred to provide for a gap in hold-close cam track  42  at a point after the cupping activator  32  engages cupping shuttle  36 , thereby engaging the respective chucking lever  30  to cause cupping arm  28  to engage the respective mandrel  22 . It is believed that providing such a gap can facilitate and enable disengagement of the cup from the respective mandrel  22  manually. This can be useful in the event there is a machine jam, the respective core has not been disposed upon a given mandrel  22 , to conduct routine maintenance, and the like. If desired, the opening in the hold-close cam track  42  can be blocked to prevent accidental disengagement of the cup from the respective mandrel  22 . 
         [0053]    Upon reaching the unload station, un-cupping activator  34  is engaged with chucking lever  30  and ergo chucking arm  28 , through un-cupping shuttle  38 , to retract cupping arm  28  from contacting engagement with mandrel  22  and depositing the cam associated with cupping arm  28  into hold-open cam track  40 . Deposition of cupping arm  28  into hold-open cam track  40  then allows cupping spider  26  of cupping assembly  24  to rotate about its longitudinal axis coincidentally with mandrel  22  of turret assembly  20  formerly cooperatively associated thereto to a position where the core having wound product  46  disposed thereon can be removed from the particular mandrel  22 . The cupping arm  28  for the mandrel  22  moving from the unloading station to the loading station thus remains open so that it can clear any required supports. The referenced cupping arm  28  can then freely rotate about the axis of cupping assembly  24  and hold open cam track  40  in preparation for movement of the next mandrel  22  into the unloading station and egress of the subject mandrel  22  from the unloading station. 
         [0054]    By reference, a core may be started onto the mandrel  22  at the loading station by means of a core loading apparatus (not shown) as would be known by those of skill in the art. After the core has run onto the mandrel  22  a known distance, the core is engaged by a rotating loading wheel known to those of skill in the art that initially cooperates with the core loading apparatus and moving the core onto the mandrel  22  but which takes over the propulsion of the core in the last part of movement onto the mandrel  22 . 
         [0055]    Further, as would be known by those of skill in the art, when a core is properly positioned on the mandrel  22 , its front end engages in an abutment located near the spider supporting the mandrels  22  of turret assembly  20 . After it engages the abutment, the core cannot be advanced any further by the rotating core loading wheel which would then merely slip relative to the core. At about the time that the core engages the abutment, its front end portion moves under an arm that typically comprises a core detector. Such an apparatus may comprise a spring arm having a free end portion that is biased towards contacting engagement with the mandrel  22  at the loading station and a properly loaded core intervenes between the associated spring arm and the mandrel  22  to break contact between them and thus open an electric signal circuit through the spring arm. As would be known by those of skill in the art, interruption of the circuit typically comprising an output signifying core presence can cause rotation of the associated core loading wheel to be stopped and engagement of a cupping arm  28  upon the mandrel  22  by operation of the cupping activator  32  causing chucking lever  30  connected to cupping arm  28  to engage the unsupported end of mandrel  22  having the core disposed thereupon. Such a core presence signal can also be issued to a PCD, PLC, or other synchronizing mechanism for the apparatus and its issuance is in any case a condition or the condition for retraction of the cupping shuttle  36  at the appropriate loading station. Such retraction, as pointed out above, constitutes a closing input to the control element for the cupping arm  28  to swing back into contacting engagement with its respective mandrel  22 . Thus, the cupping arm  28  is closed only if and when a core is present on the mandrel  22  at the loading station and before the mandrel  22  begins to move out of that station. 
         [0056]    It should be realized by one of skill in the art that engagement of the cupping arm  28  upon the mandrel  22  could also occur just prior to any core presence signal being detected. It should be recognized that the core should be clear of the cupping arm  28  before the cupping arm  28  moved toward the mandrel  22 . 
         [0057]    In a preferred embodiment, since the cupping arm  28  can be moved into a closed position where contacting engagement occurs between the cupping arm  28  and the respective mandrel  22  and likely after the mandrel  22  has been subjected to vibration dampening, it is unlikely that the conical end portion typically associated with the mandrel  22  will fail to seat in the bearing socket of the cupping arm  28 . However, in the event of such a failure, the cupping actuator  32  can be programmed to merely stop short of its limit position at which the cupping arm  28  is closed, thus eliminating damage that can result because the cupping arm  28  will be urged past the stationary mandrel  22  under yielding pressure from cupping actuator  32 . 
         [0058]    One of skill in the art will understand that each of the cupping shuttle  36  and un-cupping shuttle  38  is generally provided with a slot through the middle of the cupping shuttle  36  and/or un-cupping shuttle  38 . In this regard, the respective cupping arm  28  disposed in hold-open cam track  40  or hold-closed cam track  42  can move easily into either segment as the turret assembly  20  is manually indexed in either direction. It was found that this allows the turret assembly  20  to be manually rotatable without needing to activate the cupping shuttle  36  and/or un-cupping shuttle  38 . Such a configuration is shown in  FIGS. 8-10  respectively. This is advantageous in the event of an electric power failure or a power disconnect leaving both shuttles in their resting positions. 
         [0059]    It is also likely that one of skill in the art will understand that each of the cupping shuttle  36  and un-cupping shuttle  38  is provided with a beveled or inclined ramp portion along its edge remote from the other so that in the event of an electric power failure, which could leave both shuttles in their fully extended condition, the respective cupping arm  28  disposed in hold-open cam track  40  or hold-closed cam track  42  can move easily into either segment as the turret assembly  20  is manually indexed in either direction. It was found that this allows the turret assembly  20  to be manually rotatable without needing to activate the cupping shuttle  36  and/or un-cupping shuttle  38 . Such a configuration is shown in  FIGS. 8-10  respectively. 
         [0060]    Any dimensions and values disclosed herein are not to be understood as being strictly limited to the exact dimension and values recited. Instead, unless otherwise specified, each such dimension and/or value is intended to mean both the recited dimension and/or value and a functionally equivalent range surrounding that dimension and/or value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm” 
         [0061]    All documents cited in the Detailed Description of the Invention are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern. 
         [0062]    While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.