Abstract:
Universal Recycling Disposal Machine designed to recycle and dispose almost all daily Municipal Solid Wastes (MSW) that generated by homes, offices and public places which refer to trash/rubbish. Machine will maximize the delivery (Direct Delivery) of the clean materials (Recycled Materials) to re-production plants and minimize or eliminate the volume/weight of MSW which should be delivered to landfill. The main concept was to design a machine that can be fixed within every kitchen cabinet or kitchen area and to be used as a home appliance (Dimensions of machine are match with standard kitchen cabinet). Machine designed in a way to minimize the sound &amp; dust pollution during recycling and disposal processes. All items after recycling will be washed and rinsed before storing in plastic bins. During disposal process, big particles of disposed items will be filtered to avoid drainage blockage and all FOG will be removed from water.

Description:
BACKGROUND OF THE INVENTION 
       [0001]    This invention relates to recycling, disposal and storage of the recyclable daily Municipal Solid Waste (MSW) at homes, offices and public places and more particularly to a machine for recycling, disposal, and storage of different recyclable items like glass, metal, plastic, paper/paperboard and other items or disposal of food waste and other organic materials. Machine has one recycling compartment, one disposal compartment and one storage compartment including several plastic bins for storing of different recycled items. 
         [0002]    Since protection of environment become a major concern for all societies, therefore more proper and effective recycling of MSW which can start from each end users (Each homes, offices, public places) has become more important compare to current industrial recycling. As we knew recycling has many benefits including saving energy, reducing air and water pollution, reducing greenhouse gas emissions, reducing waste products in landfills &amp; saving land space, saving money, creating new jobs and preserving habitat for wildlife. 
         [0003]    Although current industrial recycling methods has many disadvantages which create so many barriers for more and effective recycling of MSW. Based on EPA statistics Americans generated 250 million tons of MSW in 2010 and only 65 million tons of this MSW has been recovered and more than 136 million tons discarded. Industrial recycling (Curbside recycling) is costly. Municipalities, recycling companies and contractors should collect high volume and bulky wastes from millions of locations and transfer them to recovery facilities and spent lots of time and efforts to sort, clean and pack the materials for delivery to production facilities. Collection of 250 million tons of MSW alone is a big challenge and creates pollutions and emissions. Meanwhile major problem of collected MSW by municipalities is high level of contamination of wastes which needs lot of efforts for sorting, washing, cleaning, compaction and delivery to reproduction facilities. All these processes consume lots of energy and again create pollution and emission. Due to mixture of different wastes, recovery sometimes is difficult and even impossible therefore reduce the amount of recovery and increase the discarding on landfill. Furthermore recycling of these highly contaminated materials will be more costly and therefore recovered materials will be expensive and sometime recycling will become unfeasible. 
         [0004]    However recycling and disposal at the point of consumption (Homes, Offices, Public Places) will be more easier, more effective, much less contaminated or no contamination, more value for recycled materials (Since sorted better and cleaned), less costly, lees number of collections by authorities (monthly instead of daily) and direct delivery to reproduction facilities without necessity of delivery to recovery facility centers for sorting, washing, cleaning and compaction and redelivery to reproduction facilities. Recycling at point of consumption with accurate sorting (e.g. PET, LDPE, Alum, Colored and plain glass cullet) has higher values and makes reproduction much easier. 
       BRIEF SUMMARY OF THE INVENTION 
       [0005]    So with attention to the above facts related to industrial recycling, recycling at homes, offices, public places will become more important. The invention will recycle almost 100% of normal daily trash and wastes (MSW) at the point of consumption. All items which have been sorted by user like plastic, glass, aluminum/metal, paper/paperboard and other recyclable items will be recycled, washed, rinsed, compacted and stored in bins. 
         [0006]    All food wastes and organic items will be grinded to small particles and disposed/drained to drainage system. To avoid blockage of drainage system, big particles of disposed items will be filtered and could be removed and delivered to landfill. Disposing system will remove the FOG (Fat, Oil &amp; Grease) from water and clean water will be drained to drainage system. 
         [0007]    The main objective of present invention to reduce the size, volume and weight of MSW and therefore deliver the minimum dried materials (Food wastes and organic materials) to landfills and also deliver sorted and cleaned recycled materials (plastic, glass, metal, alum, paper/paper board, textile and other inorganic materials) directly to reproduction facilities. This will illuminate millions daily truck travels to landfill and material recovery centers and reduces pollution and emission dramatically. Less delivery to landfills will reduce the landfill sizes and number of landfills in each area. Energy consumption for sorting, cleaning and compaction at material recovery facilities will be reduced and only big item like furniture, home appliances, electronic items or materials which are not part of daily normal MSW will be recycled at these centers. 
         [0008]    Another objective of the invention, to have an recycling appliance at home or office (In Kitchen or Pantry Area) for instant recycling and disposal. All items could be sorted, recycled, washed, rinsed, compacted and stored in predefined plastic bins for long time without having any smell or odor. Sorting can be done with maximum accuracy based on the specification mentioned on each item like PET, PE, LDPE, Green Glass, Brown Glass, Aluminum, etc by end user. Machine will allow user to define the recycling process/program based on category (Plastic, Metal, Etc.), subcategory (Plastic/PET, Metal/Alum, etc.) and material itself for more efficient recycling. Recycled materials have usually ⅕ to 1/10 of their initial size/volume therefore for example 40 recycled PET bottles (1 ltr.) or more can be stored easily in one of the plastic bins (assigned by user to PET material) inside the machine. Meanwhile disposing can be done at the same time with other compartment of machine. Disposal compartment will ease the disposal quickly and very effectively therefore the weight, size and volume of disposed materials will be reduced up to 70% of initial weight, size and volume (Water is the main part of food scrapes). 
         [0009]    Remaining big particles in disposal filter only will be removed and delivered to landfills. Based on EPA statistics 35 million tons of food wastes generate in US in 2010. Present invention could dispose major parts of food wastes and reduce the weight and volume of delivery to municipality collection trucks and subsequently landfills and discarding volumes. 
         [0010]    Third objection of present invention is to make recycling at home and office easier and faster as majority of people does not want to spend time to sort and dispose the wastes at the consumption or disposal points. 
         [0011]    Fourth and another major objective of invention will be the production of clean and compacted recycled materials ready to be delivered directly to production facilities and factories. This will create an opportunity to sell the recycled materials to private companies or getting subsidies from municipality and authorities. As much as end users sort and recycle the materials, municipality and authorities&#39; civil costs for recycling will be reduced a lot therefore municipality will be ready to give incentives to people to recycle more. Currently municipality and energy authorities will give such an incentive to customers for less consumption of water/electricity or gas. Private recycling companies also are ready to buy the high quality cullet or alum. Recycled materials which are ready for reproduction rather than purchasing of materials that need lots of works for reproduction. Machine will be connected to internet and volume of recycling/disposing can be measured and recorded and authority can even monitor the machine operation remotely for any subsidizing purposes. 
         [0012]    It is a further objective of invention to provide several plastic bins on a rotating table of storage compartment. Each bin can be assigned to different recycled materials by user and each bin can be accessed through a Skip Button on main panel for easy emptying. 
       Machine Description 
       [0013]    Universal Recycling Disposal Machine designed to recycle and dispose almost all daily Municipal Solid Wastes (MSW) that generated by homes, offices and public places which refer to trash/rubbish. 
         [0014]    Machine includes three major compartments as follow:
       A—Recycling Compartment   B—Recycling Collection/Storing Compartment   C—Disposal Compartment       
 
         [0018]    The idea was to design a machine that can be fixed within every kitchen cabinet or pantry area and to be used as home appliance. Therefore the dimensions of machine are match with standard kitchen cabinet (Mainly Height &amp; Dept of cabinet). 
         [0019]    Three major factors have considered in the design of machine.
       Weight of Machine: Since the major parts and compartments of machine are heavy then total weight of machine will be around 170-185 kg and machine need to work under heavy shocks as well therefore strong chassis required to support the major parts and components and handle the heavy shocks.   Noise: Recycling and disposal process are noisy and create loud sound. Therefore machine designed in a way to minimize the sound pollution and bring the noise level to 80 dBA or lower.   Dust &amp; Dirt: Most of the daily MSW are contaminated and need to be washed after recycling. Food&#39;s cans, tubes, glasses, bottles, paper &amp; paperboards, etc. contains the dirt or remaining of contents. All items after recycling will be washed and rinsed for storing in plastic bins. Meanwhile recycling process (Crushing, shredding) create dust therefore this dust need to be exhausted and filtered properly. Machine&#39;s design allows proper wash, rinse and dewatering of recycled items plus proper ventilation of created dust. Meanwhile big particles of disposed items, will be filtered to avoid drainage blockage and all FOG will be removed from water (Used for washing of recycled items or disposal process) so clean water will be drained to drainage system as well.       
 
         [0023]    So generally Universal Recycling and Disposal Machine will recycle most of our daily MSW, which sorted by user and then wash/rinse and finally store them in designated bins for direct delivery to production process. Recycling process will reduce the size and volume of the materials up to 10 times or more (Depend on the materials) and will able us to keep our clean garbage for longer time without necessity of daily delivery to municipality collection system. 
     
    
     
       BRIEF DESCRIPTION OF DRAWINGS 
         [0024]      FIG. 1  Machine Full Assembly with Main Parts drawing (Front View) 
           [0025]      FIG. 2  Machine Chassis (Perspectives of frames and connection pieces). 
           [0026]      FIG. 3  Insulation Mat Fixing Detail drawing 
           [0027]      FIG. 4  Acoustic Foam Absorption with Sound Barrier Layer Fixing Detail drawing. 
           [0028]      FIG. 4   a  Acoustic Foam &amp; Absorption Sound Barrier Coefficient chart 
           [0029]      FIG. 5  Stainless Steel Feeding Hooper drawing (Views, Perspective &amp; dimensions) 
           [0030]      FIG. 6  Exhaust Fan &amp; Filter Views &amp; Dimensions 
           [0031]      FIG. 7  Water Spray Nozzle drawing (View &amp; Specification Table) 
           [0032]      FIG. 8  Solenoid Valve drawing (Views, Section, Dimensions) 
           [0033]      FIG. 8   a  Solenoid Valve drawing (View, Details of Water Supply Rubber Hose Connections to Tab &amp; Spray Nozzles) 
           [0034]      FIG. 9  Water Supply Diagram drawing (View, Perspective &amp; Details of water supply line/pipe to Spray Nozzles &amp; Solenoid Valve) 
           [0035]      FIG. 10  Micro Diaphragm Liquid Dosing Pump drawing (Views, Dimensions) 
           [0036]      FIG. 10A  Micro Diaphragm Liquid Dosing Pump specifications 
           [0037]      FIG. 11  Liquid Dispenser &amp; Feeding Compartment drawing (Views, Details, Dimensions) 
           [0038]      FIG. 12  Crusher/Shredder Compartment &amp; Motor Chassis drawing (Views &amp; Dimensions) 
           [0039]      FIG. 13  Crusher/Shredder Compartment &amp; Motor Chassis detail drawing (Views, Connection Details and Dimensions) 
           [0040]      FIG. 14  Crusher/Shredder Chamber/Main Housing drawing (Views, Dimensions) 
           [0041]      FIG. 15  Cutter Cartridge &amp; Blades Design drawing (Views, Detail, Dimensions) 
           [0042]      FIG. 16  Blade Design drawings (View, Detail, Dimensions) 
           [0043]      FIG. 17  Cleaning Blades drawing (Perspective) 
           [0044]      FIG. 18  Cleaning Blades Design drawing (Views, Dimensions) 
           [0045]      FIG. 19  Hexagonal Drive Shaft drawing (Views, Perspective, Details) 
           [0046]      FIG. 20  Hexagonal Driven Shaft drawing (View, Perspective, Details) 
           [0047]      FIG. 21  Drive Gear drawing (Views, Perspective &amp; Dimensions) 
           [0048]      FIG. 22  Driven Gear drawing (Views, Perspective &amp; Dimensions) 
           [0049]      FIG. 23  Gear Basic Design drawing (Definitions &amp; Basics of Design) 
           [0050]      FIG. 24  Bearing Flanged Unit &amp; Mechanical Seal for End &amp; Thru Shafts drawing (Views, Section, Details &amp; Dimensions) 
           [0051]      FIG. 25  Spur Gears Design drawing (Views, Section, Details &amp; Dimensions) 
           [0052]      FIG. 25   a  Spur Gears Specifications 
           [0053]      FIG. 26  Gearmotor/Speed Reducer for Crusher/Shredder Compartment drawing (Views, Details &amp; Dimensions) 
           [0054]      FIG. 26   a  Gearmotor/Speed Reducer for Crusher/Shredder Compartment specifications 
           [0055]      FIG. 27  Connection Chamber drawing (Views &amp; Dimensions) 
           [0056]      FIG. 28  Crusher/Shredder Chamber &amp; Motor Assembly drawing (View, Details &amp; Dimensions) 
           [0057]      FIG. 29  Shaft Mounted Helical Gearmotor &amp; Reducer drawing (Views, Dimensions) 
           [0058]      FIG. 29   a  Shaft Mounted Helical Gearmotor &amp; Reducer specifications 
           [0059]      FIG. 30  Crusher/Shredder Chamber &amp; Motor Assembly drawing Option II (View, Section, Dimensions) 
           [0060]      FIG. 31  Compactor Chamber/Main Housing drawing (Top View, Dimensions) 
           [0061]      FIG. 32  Compactor Chamber/Main Housing drawing (Side View, Dimensions) 
           [0062]      FIG. 33  Compactor Chamber/Main Housing drawing (Front View, Dimensions) 
           [0063]      FIG. 34  Compactor Chamber/Main Housing drawing (Back View, Dimensions) 
           [0064]      FIG. 35  Compactor Auger Design drawing (View, Dimensions) 
           [0065]      FIG. 36  Duplex Sprocket Gear (Drive Gear) drawing for Motor&#39;s Shaft (View, Section, Dimension) 
           [0066]      FIG. 37  Duplex Sprocket Gear (Driven Gear) drawing for Auger&#39;s/Compactor Shaft (View, Section, Dimension) 
           [0067]      FIG. 38  Duplex Chain drawing for Sprocket Gears (View, Perspective, Dimensions) 
           [0068]      FIG. 39  Gearmotor/Speed Reducer for Compactor Compartment drawing (Views, Section &amp; Dimensions) 
           [0069]      FIG. 39   a  Gearmotor/Speed Reducer for Compactor Compartment specifications 
           [0070]      FIG. 40  Compactor Chamber &amp; Motor Chassis drawing (Views, Details &amp; Dimensions) 
           [0071]      FIG. 41  Dewatering Drain Pump &amp; Motor drawing for Compactor Chamber (Views, Dimensions) 
           [0072]      FIG. 41   a  Dewatering Drain Pump &amp; Motor specifications 
           [0073]      FIG. 42  Receiver Container drawing Round Shape Option I (Views, Details &amp; Dimensions) 
           [0074]      FIG. 43  Gas Traction Spring (Shock Absorber Gas Traction Spring) drawing for Compactor &amp; Receiver Container (Views, Details, Dimensions) 
           [0075]      FIG. 43   a  Gas Traction Spring specifications 
           [0076]      FIG. 44  Actuator drawing for Receiver Container (Views, Details, Dimensions) 
           [0077]      FIG. 44   a  Actuator for Receiver Container specifications 
           [0078]      FIG. 45  Compactor Compartment Assembly drawing (Views, Details) 
           [0079]      FIG. 46  Compactor Compartment, Motor &amp; Actuator Assembly drawing (View, Dimensions) 
           [0080]      FIG. 47  Receiver Container drawing Rectangular Shape Option II (Views, Details &amp; Dimensions) 
           [0081]      FIG. 48  Compactor Compartment Assembly drawing Option II (Views, Details) 
           [0082]      FIG. 49  Compactor Compartment, Motor &amp; Actuator Assembly drawing Option II (View, Dimensions) 
           [0083]      FIG. 50  Recycling Collection/Storing Compartment Chassis drawing (Views, Dimension) 
           [0084]      FIG. 51  Step Motor drawing (Views, Dimension) 
           [0085]      FIG. 51   a  Step Motor specifications 
           [0086]      FIG. 52  Rotating Table drawing (For Plastic Bins) (Views, Dimensions) 
           [0087]      FIG. 53  Pulley for Step Motor &amp; Rotating Table&#39;s shafts Design drawing (View, Section, Specification &amp; Dimensions) 
           [0088]      FIG. 54  Belt Design drawing for Pulleys (Views, Specification &amp; Dimensions) 
           [0089]      FIG. 55  Plastic Bins drawing (Views, Perspective, Dimensions) 
           [0090]      FIG. 56  Recycling Compartment &amp; Motor Assembly drawings (Views, Details, Dimensions) 
           [0091]      FIG. 56   a  Top view of Recycling Compartment &amp; Motor Assembly 
           [0092]      FIG. 57  Stainless Steel Sink drawing (Top View, Dimensions) 
           [0093]      FIG. 58  Stainless Steel Sink drawing without flange (Side View, Dimensions) 
           [0094]      FIG. 59  Stainless Steel Sink drawing with flange (Side View, Details, Dimensions) 
           [0095]      FIG. 60  Stainless Steel Sink &amp; Sliding Door/Lid Assembly drawing (Views, Perspectives, Connection Details, Dimensions) 
           [0096]      FIG. 61  Glass Door/Lid Grooves Details Detail drawing (Views, Perspective, Section &amp; Dimensions) 
           [0097]      FIG. 62  Disposal Motor On/Off Key drawing (Views, Dimensions) 
           [0098]      FIG. 63  Typical Disposal Motor drawing (Perspective) 
           [0099]      FIG. 64  Water Supply Diagram (To Sink) drawing (Perspective, View) 
           [0100]      FIG. 65  Sink &amp; Disposal Motor Assembly drawing (Perspectives, Dimensions) 
           [0101]      FIG. 66  Solid Trap &amp; Grease Interceptor drawing (Side View/Section &amp; Dimensions) 
           [0102]      FIG. 67  Solid Trap &amp; Grease Interceptor drawing (Front View &amp; Dimensions) 
           [0103]      FIG. 68  Flow Control fitting drawing (Views, Dimensions) 
           [0104]      FIG. 69  Machine Drainage Diagram drawing (View &amp; Details) 
           [0105]      FIG. 70  Drain Pump &amp; Motor drawing for Solid Trap &amp; Grease Interceptor (Views &amp; Dimensions) 
           [0106]      FIG. 70   a  Drain Pump &amp; Motor for Solid Trap &amp; Grease Interceptor specifications 
           [0107]      FIG. 71  Recycling Collection/Storing Compartment Access Door drawing (Views, Dimensions) 
           [0108]      FIG. 72  Machine Body Structure design drawing (Exploded Perspective) 
           [0109]      FIG. 73  Machine Full Assembly &amp; Main Parts drawing (Front View &amp; External Dimensions) 
       
    
    
     DETAILED DESCRIPTION 
       [0110]    Machine  FIG. 1  main parts and components are as follow: Machine Top Panel  1  to cover the top portion of machine with 3 openings for recycling compartment  1   a , disposal compartment  1   b  &amp; liquid feeding compartment  1   c  shown on  FIG. 1 , Recycling Compartment Access Door with lock  2  (Will be locked automatically during operation)(Bimetal door locks with unlocking delay) for feeding material to recycling compartment/feeding hopper  12 , Access Door Handle  3  to ease the opening and closing of door, Glass Door (Sink Door/Lid)  4  (Tempered White Glass Sliding lid/Cutting Board) for covering of disposal stainless sink  8  and also can be used as cutting board for cutting of food wastes to smaller pieces or sizes, Metal (Stainless Steel)/Plastic Knob  5  (For sliding door/lid) to ease the closing and opening of the glass door/lid  4 , Metal T shape pin  6  (Attached to glass lid) for better guidance of glass door/lid  4  on 3 mm grooves created on top panel  1 . Details of grooves shown on  FIG. 61 , Metal/Rubber Round pin  7  (To ease the sliding and balancing of glass lid), Stainless Steel Sink  8  (Under-mount Stainless steel sink attached to disposal motor), Water Spray Nozzle  9  two (For washing of recycled materials), Plastic pipes  10  (Water supply pipe &amp; fitting for connection of electric/solenoid valve  11  to Liquid Dosing Pump (Micro Diaphragm Liquid pump)  56 , Nozzles  9  &amp; Sink  8 ), Solenoid Valve  11 (Electric Water Supply Valve) for supplying of water to Spray Nozzles and Sink during machine operation. Solenoid Valve will be connected by pressure rubber hose  75  to water tab  FIG. 8   a . Stainless Steel Feeding Hopper  12  (For Recycling Compartment), Sink Waterfall connection (Fitting)  13  to connect the water supply Plastic Pipe  10  to Sink  8 , Machine External Body  14  (Metal sheet), Exhaust Fan &amp; Filter  15  (For exhausting of dust during recycling to external ducting and filtering of big particles), Disposal Motor  16  (For grinding/disposing of food scraps and other organic materials), Plastic Drain Pipes  17  to connect the Disposal Motor to U Trap  16 , Flow Control  33 , Solid Trap &amp; Grease Interceptor  37 , Small Drain Pump  67  and at the end to exit drain point of machine, U Trap  18  for connecting of Plastic Drain Pipe  17  to Flow Control  33  to reduce the water speed after draining from Disposal Motor  16 , Actuator  19  (Attached to compaction disk in Receiver Container) for compaction (2 nd  compaction process) of the recycled materials feed to Receiver Container  25  from Auger Compaction chamber  27 , Mounting Pin  20  (CF2 Clevis with pin) to connect the Actuator  19  to Compaction Disk  24  of Receiver Container  25 , Crusher/Shredder Chamber  21  (Cast Iron Chamber), Gears  22  (for Torque &amp; Power Transmission from Motor  23  to Crusher Shaft) (Two Pieces attached to Motor Shaft &amp; Crusher Shaft  FIG. 19  &amp;  FIG. 20 ), Motor/Speed Reducer  23  for Crusher/Shredder compartment, Compaction Disk  24  (attached to Actuator), Receiver Container  25  (Recycled Container for discharging to Plastic bins  40 ), Gas Traction Springs  26  (Two Pieces), Auger Compactor &amp; Chamber  27  (Compaction, Washing, Rinsing Compartment/Chamber), Motor/Speed Reducer for Auger Compactor  28 , Duplex Sprockets/Gears  29  &amp;  29   a  for Chain  30  (For torque and power transmission from Motor  28  to Auger Shaft  FIG. 35 ), Duplex Chain  30 , Drain outlet/Fitting (Elbow)  31  (Compaction Chamber/compartment drain outlet), Plastic/Rubber Drain Pipe  32  (From Chamber  27  to Drain Pump  34 ), Flow Control  33 , Drain Pump, Crusher/Shredder Compartment Support Frame  35  (Chassis  FIG. 2 ,  FIG. 12  &amp;  FIG. 13 ) (Steel Stripe), Steel Angles A 36 (25×25 mm)(Part of Chassis), Solid Trap &amp; Grease Interceptor  37 , Compactor Compartment Support Frame  38  (Chassis  FIG. 2  &amp;  FIG. 40 ) (Steel Stripe), Steel Angles B 39 (25×25 mm)(Part of Chassis), Plastic Bins  40  (For storing of recycled items), Rotating Table  41  (Plastic Bins holder), Step Motor  42  (For rotating and positioning of Rotating Table  41  &amp; Plastic bins  40  below discharge hatch  43  of Receiver Container  25 ), Discharge Hatch  43  (At Bottom of Receiver Container  25 ), Strengthen Plate  44 , Shaft  45  (To connect the rotating table  41  to Belt Pulley  49 ), Bush  46  (Holding shaft bush), Roller Wheel  47 , Supporting Plate  48  for Roller Wheel  47  &amp; Rotating Table  41 , Belt Pulleys  49  &amp;  49   a , Belt  50 , Recycling Collection/Storing Compartment Support Frame  51  (Chassis  FIG. 2 ,  50  &amp;  FIG. 56 ) (Steel Stripe), Screw Leg  52  (Machine adjustable legs), Drain Valve  53 , Bottom Plate  54 , Air Intake  55 , Micro Diaphragm Liquid pump  56 , Liquid Tank 1  57  (Liquid Dishwasher, Liquid Detergent), Liquid Tank 2  58  (Liquid Pipe Cleaner, Other Cleaning materials), Mounting Bracket/Support Plate  59  (For Liquid Tanks), Suction Tubing  60  (PVC), Delivery Tubing  61  (PE), Suction device with level probe  62 , Injection Connector  63  (Stainless Steel), Connection (Middle) Chamber  64  (Between Crusher  21  &amp; Compaction chambers  27 ), Liquid Dispenser Feeding Compartment  65 , PVC Pipe  66  (Connection from Filling compartment  65  to Liquid Tanks  57  &amp;  58 ), Small Drain Pump  67  (For Draining of water from Solid Trap &amp; Grease Interceptor  37  during filter cleaning and changing). 
         [0111]    Machine Chassis (Built and assembled from Steel Strips  77 , 78  &amp; Steel Angles  36 ,  39 ) Shown on  FIGS. 2 ,  12 ,  13 ,  39  &amp;  50 ): Weight of machine will be more than 170 kg therefore machine body and chassis to be strong enough to support the compartments, parts and heavy shocks including crusher/shredder chamber  21 , Motor &amp; reducer of shredder  23 , compactor chamber  27  &amp; motor  28  and recycling Compartment bins  41  and motors  42 . 50 &amp; 25 mm width, 5 mm thickness steel stripes  78 ,  77  and angles  36 , 39  create a strong chassis  35 ,  38  &amp;  51  for machine. Steel Angles  36  &amp;  39  dimensions shown on  FIG. 13  &amp;  FIG. 40 . Crusher/shredder frame  35  connection to steel angles  36  &amp; compactor frame  38  shown on Detail  13   a . Compactor frame  38  connection to steel angles  39  and recycling compartment frame  51  shown on Detail  40   a.    
         [0112]    Sound insulation/barrier: Sound insulation mats  73  fixed on internal steel plate of machine body (all around). 
         [0113]    The second major factor on design is sound. Recycling (crushing/shredding/compaction) process of different materials like metal, glass, wood and plastic create lots of noise therefore machine internal body and recycling compartment (Feeding hopper, crushing/shredding/compaction chambers) to be insulated properly to reduce the sound to an acceptable level. Two types of sound insulation materials have been considered for internal body of machine  14  and external surface of Feeding hopper  12 , recycling chamber  21 , compaction chamber  27 , connection chamber  64  and disposal compartment. 
         [0114]    Sound insulation material  73  (Type 1) applied on internal body of machine. Sound insulation mat should have similar or equal properties as follow: 
         [0000]    Typical properties
       Type: Mineral filled, polymer modified asphalt   Thickness: 0.125″ (3.2 mm)   Density: 98 lbs/ft3 (1570 Kg/m3)   Surface Density: 0.65 lbs/ft2 (3.2 Kg/m2)   Stiffness ASTM D 747: 28 kps (193 Mpa)   Cold Resistance—4° F. (−25° C.): No break   Tensile Strength: 36 psi (250 Kpa)   Flammability DOT MVSS 302: &lt;75 mm/min—Pass   Shrinkage: &lt;1%       
 
         [0124]    Sound insulation mat fixing detail shown on  FIG. 3 . 
         [0125]    Sound insulation for feeding hopper, shredder &amp; compactor chambers external surfaces (Type 2): 
         [0126]    Acoustic foam absorption with a sound barrier layer  74  have been considered and these sound barrier mats are particularly useful for insulating hoppers  12  and machine enclosures (Shredder  21  &amp; Compactor  27  exterior surfaces). This type spaced layer sound barrier mats employ self-extinguishing components and are primarily intended for the improvement of the sound insulation of sheet metal that resonates above 350 Hz. ( FIG. 4   a  shows the effect of application of such insulation). 
         [0127]    This material is similar with soundproofing mat except the sound barrier layer has a scratch resistant skin and the other side has a layer of sound absorbing acoustic foam.  FIG. 4  shows fixing details and insulation material type 2. 
         [0128]    A—Recycling System/Compartment 
         [0129]    As mentioned the Universal Recycling &amp; Disposal Machine includes three compartments which Recycling system/compartment is the core of the machine. This section will crush/shred, wash, compact and store materials in designated plastic rotary bins  40 . Materials which could be recycled are mainly Paper/Paperboard, Plastics (PET, HDPE, LDPE, PE, PP, PS, etc.), Metals (Mainly metal &amp; Alum cans and small metal items), Rubber/Leather/Textiles, Wood and Glass (Green, Brown, Colorless) although many other items could be recycled by this machine as well. After feeding the material into feeding hopper  12  and selection of material from control panel  68  by pushing the desired button  68   b  (e.g. plastic/PET), crusher/shredder compartment will crush/shred the items to very small pieces (Size could be reduced up to 1/10 or more depend on the material) and will automatically feed to connection chamber  64  and then to compactor chamber  27  for second process. In compactor chamber  27 , material will be washed and rinsed (if required as per selected program) and then Auger will compact the shredded/crushed materials to max possible level and simultaneously dewatering any remaining water for discharging to receiver container  25  for another compaction process. Material will be feed automatically to receiver container  25  and a compaction disk  24  attached to actuator  19  will compact and discharge the recycled materials to collection bins compartment. 
         [0130]    The Recycling Compartment (Crusher/Shredder system) includes the following parts and equipment:
       a. Feeding hopper  12  with door and lock  2  (560 mm (W)×560 mm (L)×360 mm (H)) for feeding all kind of waste to crusher/shredder chamber  21  (Actuator Rammer could be attached to hopper if required)
           i. Stainless steel feeding hopper  12  (shown on  FIG. 5 ) with door and lock   ii. Air filter &amp; exhaust fan  15 . Third factor which considered in design is ventilation. Recycling process crushing/shredding will create dusts which need to be exhausted by fan from feeding hopper. Air filter  15   d  attached to fan absorb the big particles and exhaust the clean air to ventilation duct or outside the machine. Filter will be removable and washable. Filter fixed between front grill  15   a  and back grill  15   b  and attached to fan. Opening  15   c  cut on feeding hopper for installation of fan. Details &amp; fan specification shown on  FIG. 6 .   iii. PVC flexible pipe/duct  72  (For connection to main ventilation duct)(Optional if main duct available in location)   iv. Water Spray Nozzles  9  (2 Nos.) fixed in top of hopper to spray the water for washing of recycled materials and inside the chamber/blades. Nozzles spraying in full cone to cover the whole area of feeding hopper. Nozzle details, dimensions and specification shown on  FIG. 7 .   v. Rammer (Actuator rammer which could be optional)   vi. Solenoid valve  11  is a Electrical valve to supply water to spray nozzles  9  and disposal compartment. Water flow will be controlled by this valve and shall be connected to water tab by water hose  75 . Solenoid valve  11  connected to nozzles  9  and sink  8  through plastic pipes  10  and fittings  76 . Solenoid valve details, dimensions and connections shown on  FIG. 8  &amp;  FIG. 8   a . Machine water supply diagram shown on  FIG. 9 .   vii. Liquid dosing pump/Micro diaphragm liquid pump  56  have been considered in machine to dispense/deliver an accurate amount of liquid (Liquid Dishwasher, Liquid Pipe Cleaner or any other liquid detergents based on the materials and application) through suction/delivery tubing  60 / 61  and injection connectors  63  to water supply pipes  10  for washing of recycled materials or removing of dirt/odor from recycling or disposal compartment, drain pipes and Solid/Grease Trap. Detergents will be dispensed only to recycling compartment although pipe cleaner and odor removal liquid will be dispensed to both recycling and disposing compartment during recycling/disposal process to avoid any sediment and odor. There is feeding compartment  65  for Liquid Dispenser at top panel with door  65   c  (Door with hinge  65   a  and knob  65   b ) to fill the tanks  57  &amp;  58  when required. Tanks which fixed by mounting bracket/support  59  below feeding compartment  65  will have sensor  62  to show the low level of liquid. Tanks  57  &amp;  58  connected to feeding compartment thread  65   d  by PVC pipes  66 . Liquid dosing pump  56  details and specification shown on  FIG. 10  &amp;  FIG. 10   a . Feeding compartment  65  views and dimension shown on  FIG. 11 .   
           b. Main housing/Chamber for crushing/shredding (Drop in Housing) (360 mm (L)×315 mm (W)×160 mm (H) and Cutting Edge (Cutting Assembly) of 300 mm (L)×265 mm (W) including of:
           i. Chassis  35  (To support the Main (crusher/shredder) housing. This chassis frame  35  built from steel stripes  77  (25 mm width) &amp;  78  (55 mm width) with 5 mm thickness which welded together. Chassis views and dimension shown on  FIG. 12 . Chassis frame  35  will be welded to steel angles  36  and then to compactor chassis  38 .  FIG. 13  shows chassis frame dimensions and connection detail of both chassis and angles.   ii. Housing/chamber  21  made from Ductile Iron and will be assembled with bolts &amp; nuts  84 .  FIG. 14  shows all crusher/shredder housing/chamber  21  views and details.   iii. Cutter cartridges &amp; blades. The cutters shall be a large cutter cartridge  86  type including of a 5-tooth cam shaped cutter elements  86   a  (or 7-tooth  86   b  or combination of 3-5-7 tooth).  FIG. 15  shows the cutter cartridges and blades views, dimensions and details. To have small particle size, the height of the tooth considered ½-inch (13-mm) above the root diameter. Cutter thickness is 7.69 mm and cutter to cutter distance is 8.17 mm. Cutter to cutter root diameter overlap will be 3.8 mm to maintain the best possible cutting efficiency and minimum amount of frictional losses.  FIG. 16  shows 5-tooth cam shaped cutter  86   a  option details. The cutters shall apply a minimum force of 450-lbs./HP (2680-N/kW) continuously and 1430-lbs./HP (8530-N/kW) at momentary load peaks at the tooth tip. Selected gearmotor  23  create such a force for proper operation of cutter cartridge. Cutter outside diameter is 126 mm. The fixed cleaning blades  81  considered in design and will increase the cutting/crushing process efficiency.  FIG. 17  and  FIG. 18  show perspective and details/dimensions of the cleaning blades.   iv. Twin 2.32″ hexagonal shafting (59 mm). Crusher/shredder drive shaft  82  and driven shaft  83  shall be made of heat treated hexagon steel with a tensile strength rating of 135,000-psi (930.8-MPa). Shafts sizes considered of 2.32 inch hexagon 59 mm. Drive hex. shaft  82  front portion have two steps which first step  82   a  (51 mm Dia.) considered for thru bearing-mechanical seal  90 /drive gear  79  and second step  82   b  (25 mm Dia.) for fixing of spur gear  22 . Bearing &amp; gear will fix by shaft keys  88  &amp;  87  to shaft. Back portion of drive shaft have one step  82   c  (25 mm Dia.) for fixing of end bearing-lock-mechanical seal/cap  90 / 90   a.    FIG. 19  shows drive shaft views, dimensions and perspective. Driven hex. shaft  83  also designed with two steps which front step  83   a  (51 mm Dia.) considered for thru bearing-mechanical seal  90 /driven gear  80  and back step  83   b  designed for end bearing-lock-mechanical seal/cap  90 / 90   a .  FIG. 20  show driven shaft views, dimensions and perspective.   v. Bearing/seal housing sets  90  (End &amp; thru). The cutter shaft&#39;s radial and axial loads shall be borne by a sealed deep-groove ball bearing  90  at each end. The bearings shall have basic dynamic rating of 9230 lbs. The bearings shall be protected by end face mechanical seals. The bearings and seals shall be a replaceable cartridge that supports and aligns the bearings and seals. The tolerances for the total width including bearing inner ring stand-out are:—±0.5 mm for units incorporating bearings with bore diameters 50 mm. Bearing/seal housing will fix with bolt  90   b  &amp; nut  90   c  to crusher/shredder chamber  21  and end bearing/seal will be covered by cap/end cover  90   a .  FIG. 24  show bearing/seal views, section, details and specification.   vi. Gears attached to Hex shafts: Drive gear  79  and driven gear  80  inside Crusher/Shredder Chamber  21  designed to transfer the movement/torque from drive shaft  82  to driven shaft  83 . Keyways  79   a  &amp;  80   a  have considered in gears for connection of gears to shafts.  FIG. 21  &amp;  FIG. 22  show the drive and driven gear views, dimensions and perspectives.  FIG. 23  shows the basic fundamentals used in gears design.   vii. Spur gear wheels  22  between Cutter Shaft &amp; Motor shaft; Both gears will be 10 Diametral Pitch Spur Gears from Cast Iron (20° Pressure angle) and will transfer the torque, power and movement from motor/reducer shaft to crusher/shredder drive shaft  82 . Spur gear views, section and details shown on  FIG. 25 . Spur gear typical specification shown on  FIG. 25   a.      Viii. Motor/Reducer  23 : The gearmotor &amp; speed reducer  23  considered CYCLO Drive. CYCLO components operate in compression, not in shear. The speed reducer is cycloidal type reducer with “Heavy-Shock” load classification. The reduction ratio considered 29:1. The gearmotor selected based on reduction ratio (i) of 29:1, output speed (n 2 ) of 48.1 min −1 , output torque (M 2mot ) of 141 Nm, service factor (f B ) of 1.61, allowable radial load (F R2 ) (applied to mid of shaft end) of 5090 N and allowable input power (P 1 ) of 0.75 kW. The gearmotor is universal mounting—1 stage foot mount (4 holes  23   a  11 mm dia. for bolts &amp; nuts). Gearmotor views, dimensions shown in  FIG. 26 . The gearmotor specification, selection factors and model shown on  FIG. 26   a . The second option for Motor/Reducer is shaft mounted helical gear unit (Type F)  91 . This motor unit has less weight and occupies less space and no need of spur gear for transmission of power to crusher/shredder shaft. In case of using helical gear unit, drive shaft diameter should be 19 mm (0.75″) instead 25 mm (1″).  FIG. 29  shows the motor views, section and dimensions.  FIG. 29   a  shows motor specification and selection gear table and data.   ix. Electronic control unit/Control &amp; display panel  68 : The electrical unit will control the motor/reducer as per selected material and program through front control buttons  68   b  &amp; timer  68   c  and synchronize the crusher compartment with compactor and recycled collection compartments.   x. Connection (Middle) chamber  64 : To connect crusher/shredder  21  and compaction  27  chambers together and have space between two chambers for processing of materials. Connection chamber made from ductile iron and assembled by bolts/nuts  84  (10 mm dia.) and have 5 holes  85  (9 mm dia.) in each side (bottom &amp; top) for connection to crusher/shredder and compaction chambers.   
               
 
         [0150]    Crushing/shredding compartment full assembly on chassis with motor and spur gears shown on  FIG. 28  (Top view). As a second option  FIG. 30 , shows full assembly of crushing/shredding compartment, shaft mounted helical motor/gear unit on chassis (Top view) by clamp  92  and bolts and nuts  93 .
       c. Auger Compactor Unit       
 
         [0152]    Proposed auger pre-crush and compact in one motion. While processing material, the auger  94  continuously runs in a forward direction, crushing and reducing the size of what it is fed and discharge through discharge hatch  98  at front portion of compaction chamber. At the same time rinsing recycled items and dewatering through electric pump  34  (Drain pump). The compactor chamber bottom/sides portion is perforated baffle plate  95  with hole dia. 2.00 mm to drain the water through a drain outlet  31  (elbow 90°) and drain pump  34 . Drained water goes to Solid trap/grease trap  37  and finally drains to wall drainage pipe. Drain pipe  32  is 1.5″ dia. (38.1 mm). Recycled items could be compacted up to 5 times (Some materials up to 8 times) and then evacuate/feed to receiver container  25  and then discharge to plastic bins  40  by actuator  19  which attached to a compaction disk  24 . Compactor chamber  27  and receiver container  25  are attached together and shocks and movements during discharging from compactor to receiver container will absorb by gas traction springs  26 . When receiver container becomes full, sensor  106  will stop auger  94  movements and actuator  19  will compact and discharge the recycled clean materials to plastic bins  40 . Sensor  106  also stop auger  94  when extraction more than defined limit. Discharge hatch/door  43  at bottom of receiver container  25  will open with delay and after actuator  19  reach to ⅓ of distance travel. For receiver container, an alternative design (Alternative Design II) considered which receiver container  25   a  is rectangular shape with more capacity compare to round shape container  25 . 
         [0153]    Auger compactor unit including of:
       i. Chassis  38 : To support the auger compactor chamber, motor and receiver container. This chassis frame  38  built from steel stripes  77  (25 mm width) &amp;  78  (55 mm width) with 5 mm thickness which welded together. Chassis views and dimension shown on  FIG. 40  and details  40   a . Chassis frame  38  will be welded to steel angles  36  at top and  39  at bottom and then to recycling storage chassis  51 .   ii. Housing/chamber  27  (400 mm (L)×315 mm (W)×150 mm (H)) made from ductile iron or steel plate and will be assembled by welding. Compactor chamber  27  have 5 holes  85  (9 mm dia.) in each side (bottom &amp; top) for assembly to connection (middle) chamber  64  and chassis frame  38 .  FIG. 31  shows compactor chamber top view and dimensions.  FIG. 32  shows side view and dimensions.  FIG. 33  &amp;  FIG. 34  show front and back views of the chamber.   iii. Compacting &amp; cutting/crushing alloy steel auger  94 . Auger  94  fixed on 51 mm dia. strong shaft and connected to a sprocket double gear  29   a  with a key shaft  99 . Auger view and dimensions shown on  FIG. 35 .   iv. Dewatering baffle chamber  95  (Stainless Steel or steel painted plate). Bottom of compactor chamber  27  is a cone shape dewatering baffle chamber  95  with many holes (2 mm dia.) and built from stainless steel or normal steel plate for draining of water from chamber through a drain outlet  31  (Elbow shape outlet connected to side of chamber) and pipe  32  (plastic/rubber drain pipe) by a drain pump  34 . All Items after crushing/shredding process will be feed automatically to compactor chamber and will be washed (if required based on material and program selected by user) by water spray nozzles and water will be drained simultaneously during compaction and dewatering by auger. Therefore clean, rinsed and compacted material will be feed to receiver container  25 . Details of baffle chamber showed on  FIG. 31  to  FIG. 34 .   v. Bearing/mechanical seal housing sets  96  (End &amp; thru). The auger shaft&#39;s radial and axial loads shall be borne by a sealed deep-groove ball bearing  96  at each end. The bearing/mechanical seal avoid of any water leakage to outside of compactor chamber.   vi. Drive Gear &amp; Driven Gear  29   a  &amp;  29 . Duplex sprocket gears installed on auger&#39;s shaft  94  and motor/reducer&#39;s shaft to transfer torque, power and motion from motor/reducer  28  to auger by a duplex chain  30 . Drive &amp; driven gears  29   a  &amp;  29  views, dimensions and specification showed on  FIG. 36  and  FIG. 37 .   vii. Duplex chain to transfer the motion to auger&#39;s shaft  30 . Strong duplex chain  30  have been considered on design for efficient transferring of power, torque and motion. Design details, views, perspective and specification of duplex chain shown on  FIG. 38 .   viii. Motor &amp; speed Reducer  28 . The gear motor &amp; speed reducer  28  considered CYCLO Drive for compactor chamber as well. The gearmotor selected based on reduction ratio (i) of 59:1, output speed (n 2 ) of 24.1 min −1 , output torque (M 2mot ) of 67.8 Nm, service factor (f B ) of 1.30, allowable radial load (F R2 ) (applied to mid of shaft end) of 2560 N and allowable input power (P 1 ) of 0.18 kW. The gearmotor is universal mounting—1 stage foot mount (4 holes  28   a  9 mm dia. for bolts &amp; nuts). Gearmotor views, dimensions shown in  FIG. 39 . The gearmotor specification, selection factors and model shown on  FIG. 39   a.  
           ix. Electronic control unit  68 : The electrical unit will control the compactor&#39;s motor/reducer and synchronize the crusher with compactor &amp; actuator as per selected material and program through front control buttons  68   b  &amp; timer  68   c.      x. Dewatering electric pump (Drain pump)  34  to drain the water from compactor chamber after rinsing &amp; during compaction.  FIG. 41  shows drain pump  34  views and dimensions.  FIG. 41   a  shows drain pump  34  specification.   xi. Drain Hose/Pipe  32  (Rubber hose or flexible plastic pipe) from drain pump  34  to Solid Trap  37 . This rubber hose  32  will connect the drain outlet  31  to drain pump inlet and from drain pump outlet to flow control  33  and then to solid trap/grease interceptor  37 . Detail of drainage connection shown on  FIG. 69 .   xii. Recycled materials receiver container (Round shape  25  &amp; rectangular alternative design  25   a  for more capacity) to receive the compacted, washed and rinsed recycled materials. Receiver container  25  feeding hatch  101  will be connected to discharge hatch/gate  98  of compactor chamber  27 . Compaction disk (Round shape  24  &amp; rectangular shape  24   a ) move vertically inside the receiver container  25 / 25   a  to double compact and discharge the materials to storage plastic bins  40 .  FIG. 42  shows round shape receiver container  24  details, views and dimensions.  FIG. 47  shows rectangular shape receiver container  24   a  details, views and dimensions.   xiii. Receiver container discharge door/hatch  43 : Will be open with some delay after actuator starts the 2 nd  compaction stage and discharging the recycled materials. This discharge hatch/door  43  move horizontally in a guide rail bracket  100  and will be closed automatically after completion of discharge process.   xiv. Compactor spring/Gas traction spring  26  to absorb all the shocks and movement during feeding from compactor chamber  27  to receiver container  25 . Auger  94  will be stopped by sensor  106  if extraction exceed more than defined limit. Design Alternative II for receiver container is a Rectangular Container  25   a  with more capacity instead of round shape container  25 . Gas traction springs  26  will be connected to compacter chamber hook  97  and receiver container hook  102  with FC2 type clevis  105  connections (Clevis with pin). Gas traction  26  and clevis  105  views/dimensions shown of  FIG. 43 . Gas traction  26  specification shown on  FIG. 43   a.      xv. Actuator  19  &amp; Compaction disk  24  ( 24   a  Rectangular shape compaction disk): To compact and discharge the recycled items to bins  40 ). Actuator  19  motor rotation converts to vertical movement and will move down the actuator&#39;s extension tube which attached to compaction disk  24  through a mounting pin  20  and re-compact (2 nd  stage of compaction) the feed materials and by the time the disk reach to one third of distance travel, discharge hatch  43  will be open and recycled materials will be discharged to bins  40  below the discharge hatch  43 . Discharge door  43  will be closed after completion of discharging process. Actuator front adaptor will be connected to clevis mounting bracket  20  (By pin  103  &amp; pin retainer  104 ) which attached (welded) to compaction disk  24 . Actuator views, dimensions and connection details between mounting bracket  20  of receiver container and actuator  19  shown on  FIG. 44 . Actuator specification shown on  FIG. 44   a.      
               
 
         [0169]    Assembly details (Top &amp; side views) of compactor compartment, receiver container (round shape  25 ), motor/reducer  28 , actuator  19  and gas traction spring  26  shown on  FIG. 45 . Full assembly details with dimensions of compaction compartment, receiver container  25 , drain pump  34 , actuator  19 , gas traction spring  26  and motor/reducer on chassis shown on  FIG. 46 . 
         [0170]    Assembly details (Top &amp; side views) of compactor compartment, receiver container (rectangular shape  25   a ), motor/reducer  28 , actuator  19  and gas traction spring  26  shown on  FIG. 48 . Full assembly details with dimensions of compaction compartment, receiver container  25   a , drain pump  34 , actuator  19 , gas traction spring  26  and motor/reducer on chassis shown on  FIG. 49 . 
         [0171]    B—Recycled Collection Compartment (Rotary Collection Bins System for Recycled Items) 
         [0172]    This compartment will sort and store different recycled materials which compacted to maximum level, washed, rinsed and dewatered after discharging from compactor&#39;s receiver container. Based on initial selection and program by user each items will be sort and stored in a designated plastic bin  40 . Recycled collection compartment includes of following section/part:
       I. Chassis  51  (Bottom support frame): This part of chassis will be connected to middle (compactor) chassis  38  and will support the recycled storage/collection compartment. This chassis frame  51  built from steel stripes  77  (25 mm width) &amp;  78  (55 mm width) with 5 mm thickness which welded together. A base plate  107  connected by screws  108  to support the rotating table  41 . Chassis views and dimension shown on  FIG. 50     II. Step Motor  42  to rotate the rotary table  41  and place the selected bin  40  exactly below discharge hatch/gate  43  of receiver container  25 . Step motor  42  has four holes  110  (5.1 mm dia.) for connection of motor to machine back plate/body  14  though a support/bracket  116  by bolts  114  and nuts  115 . Ground connection  109  have been considered for step motor as well.  FIG. 51  shows step motor views and dimensions.  FIG. 51   a  shows step motor specification.   III. Rotating Table/Plate  41  (Plastic Bins  40  Holder, 550 mm Dia. round plate) attached to step motor shaft. A bush (shaft bush)  46  attached to center of rotating table  41 . The rotating table  41  fixed on strengthen plate (Plastic/ABS strengthen plate)  44  by screws  111  to handle the plastic bins load. Strengthen plate will be connected to base plate  107  by supporting legs  118  which the whole compartment sit on chassis  51 .  FIG. 52  shows rotating tables views and dimensions.   IV. Shaft  45  &amp; shaft bush  46  to transfer the movement from step motor  42  to rotating table  41  through Pulleys  49 / 49   a  and belt  50 . Shaft&#39;s bush  46  welded to rotating table plate  41  from outside. Shaft  45  will be fixed by shaft retainer  119  and setting screws  112  (8 mm dia.) within the bush and then pulley  49  will be connected at bottom to shaft. Another Pulley  49   a  has been connected with set screw  113  to Step Motor&#39;s shaft to transfer the movement from motor to rotating table.  FIG. 53  shows pulleys view, dimensions and specification. Belt  50  width is 15 mm and shall be nylon covered or fiberglass reinforced with breaking strength of 315 N per mm and working tension of 712 N. Belt view and section shown on  FIG. 54 .   V. Plastic Bins  40  four [4] Nos. considered in current design but number of bins could be increased up to twelve based on the requirement for different defined materials. In current design the capacity of bins are big enough to store almost 0.12 m3 of recycled materials which could be equal up to 1.2 m3 of normal (not recycled) rubbish. Bins are Triangle shape and bins sizes are: 260 mm (L), 130 mm (H).  FIG. 55  shows views and perspective of plastic bin.   VI. Supporting legs  118  for roller wheels  47  (plastic round ring with three wheels  117  attached to external surface of ring) &amp; rotating table  41 . This supporting legs  117  will connect the rotating tables to base plate  107  fixed on chassis  51  (Base plate  107  fixed on the chassis  51 ).  FIG. 56  &amp;  FIG. 56   a  shows the full assembly details of recycled collection compartment.   VII. Waste collection compartment door  71 : Access hinge door in front of machine (1000 mm (L)×200 mm (H)) for removing of filled plastic bins. By pressing of skip button  68   e  on control &amp; display panel  68  will access to desired bins (Filled bins) to empty the full bins. Access door  71  has handle  145  for easy opening which attached to door by screw  148 . Access door connected to machine bottom chassis  51  with hinge  146 . A magnet  147  fixed on door to have firm closing of door.  FIG. 71  show access door views and dimensions.       
 
         [0180]    C—Disposal Compartment 
         [0181]    To dispose food scrapes and any other organic materials which include in our daily MSW, this compartment designed within the machine. Food Scraps is the major item in municipality solid wastes (MSW) and is almost 13.9% of Total US MSW (2010 Statistics). Food scraps include Bones, Seeds, Meat, Vegetables, Fruits, Dairy, Dry fruits, Chocolate, Sweets, Plants/Flowers, FOG (Fats, Oil, Grease) and Others. To recycle and dispose these items very efficiently, food disposal system/compartment within URDM machine designed with special features and includes following parts:
       I. Stainless steel sink  8  (Size 150 mm (W)×400 mm (L)×50-150 mm (D) with attached items for feeding food scraps.  FIG. 57  shows sink top view and dimensions.       
 
       Sink Technical Specs: 
       [0000]    
       
         
           
             Stainless steel 16-gauge or equal material 
             Typical to a Under-mount sink 
             Sink  8  &amp; water delivery section  121  integrated in a single compartment to have better efficiency and creating water fall effect on sink.  FIG. 58  shows sink  8  (Side view) &amp; water delivery section  121  integration. 
             Sink Size: 425 mm (L)×150 mm (W) 
             Cutlery saving magnet  122  attached to sink  8  to save the cutlery and protect the disposal motor  16  grinder &amp; blades 
             Water Depth/Sink Depth: 150 mm 
             Drain Hole: Considered 4″ (101.8 mm). Sink flange  123  will connect the sink drain hole to disposal motor  16 .  FIG. 59  shows sink flange and assembly of flange to sink (Side view). 
             Separate circuit for disposal motor considered which will be protected with a Class A Ground-Fault Circuit-Interrupter (GFCI).
           II. Glass sliding door  4  (tempered glass) to cover the sink  8  when disposal motor  16  start to work and can be used as cutting board as well. A metal/plastic knob  5  for easy movement of door, metal T pins  6  which guide the door on grooves better and metal/rubber round pin  7  for balancing of door also attached to glass sliding door  4 .  FIG. 60  shows glass sliding door  4  views/dimensions and sink  8  perspective.  FIG. 61  shows details of groves on top panel  1  for easy guidance of metal pins  6  which attached to glass door  4 .   III. Water pipe connection  13  (12.7 mm/½″) which connect the sink  8  to water supply solenoid valve  11  through plastic pipe  10 .   IV. Food waste disposal motor  16  for grinding/disposal of food scraps to be connected at bottom of stainless steel sink  8  at drain point through a flange  123 . Disposal motor operation and water flow will be synchronous rinsing to allow one-touch control of both.  FIG. 63  shows a typical disposal motor with drainage connection  128 .   
         
           
         
       
     
       Disposal Technical Specs: 
       [0000]    
       
         
           
             Nominal capacity: Approx. 40 to 50 kg/hr 
             Motor voltages: 1.0 hp, single phase, 0.55 kW, 230 v 50 hz 
             Motor control: Mounted on Front Machine panel, 
             Water connection: Cold or Hot &amp; Cold supply to 15 mm (½″) pipe connector to Sink 
             Flow rate is around 12 liters per min. 
             Inlet pressure: Minimum of 0.3 bar 
             Waste connection: 1.5″ or 38 mm BSP outlet bend to waste, Anti-Vibration Connection have been considered (Typical Hose Clamp) 
             Motor: NEMA ULCSA Motor and is a Low Noise type also 
             Type of Feed: Continuous 
             Reversing: Considered Auto-Reverse Grind System 
             Lubrication: Permanently lubricated upper &amp; lower bearings 
             Weight (Approx.): Less heavier motor is preferable but max weight considered around 10 to 11 Kg 
             Unit Finish: Stainless Steel 
             Overall Height: 343 mm, Total height with Sink is 493 mm according to design 
             Disposal Motor with multi layer sound insulation/seal (To minimize the sound) used in design. Anti-vibration mount  127  &amp; lower mounting ring  126  also considered for the disposal motor. 
             Disposal motor with high efficiency grinding system which equipped with jam sensor considered to minimize the size of food scraps.
           V. Drainage connections from disposal motor tail pipe  128  to elbow drainage pipes  17  (2″/50 mm), U trap  18 , flow control  33 , solid trap/grease interceptor and finally to wall drainage inlet). Clamp &amp; fittings  129  &amp;  130  or pipe fastener considered for pipe connections.  FIG. 65  shows the assembly details of disposal motor, sink and all drainage pipes and fittings.   VI. On/Off switch  68   d . Installed in control &amp; display panel  68  and will synchronize the disposal motor  16  and solenoid valve  11  operation and work independently from recycling compartment. On/off switch  68   d  allow the easy control of disposal operation. On/off switch  68   d  will be connected by proper electrical wire  125  to disposal motor  16  and solenoid valve  11 . LED light  124  attached to switch will show the on/off situation.  FIG. 62  shows views of on/off switch.   VII. Solid trap  37  (Within Grease Interceptor) with removable sliding solid strainer bucket  136  (perforated Baffle plate  137  with 9 mm dia. holes) to prevents solids from entering to the grease interceptor &amp; city drainage pipe. Removable sliding solid strainer bucket  136  will allow easy waste removal from solid trap at any time. Body material will be stainless steel or plastic. Solid trap  37  equipped with gasketed cover  131  on top and sealing/securing metal clamps  132  (4 nos.) and gasket seal  133  fixed below the cover on trap body to seal the unit very efficiently. Sliding bucket  136  will be sealed firmly by plastic screws  138  to Solid trap body to avoid any leakage and have a handle  143  for easy moving and operation.   VIII. Grease Interceptor/Trap  37  equipped with cartridge filter  139  and oil absorbent pillow  140  to prevent oil and grease entering to main drainage pipes and generally avoid any drain pipe blockage. Oil sunken in grease interceptor  37  by baffle plates  135  and to be absorbed by oil absorbent pillow  140  by simply removing of cartridge  139  which contain of these absorbent pillows from time to time. Water inside the grease Trap will be drained through a small valve  53  and drain pump  67  to drainage pipe before removing of cartridge and avoid spillage of water inside the machine during oil filter replacement. Cartridge filter  139  will be sealed firmly as well with screws  141  to solid trap/grease interceptor body and have a handle  142  for easy removing. Flow control  33  to be fixed between drain pipe outlet from disposal and solid trap/grease interceptor to control the water flow entry to grease interceptor. Body material will be stainless steel or plastic.  FIG. 66  &amp;  FIG. 67  shows the side and front views/section of solid trap/grease interceptor  37 .  FIG. 68  shows flow control  33  views and dimensions.   IX. Small drain pump &amp; motor  67 : To be connected to the valve  53  fixed on bottom of solid/grease trap  37  and to drain the water from solid/grease trap during cleaning of filter  136  or changing of oil absorbent pillows  140 . Drainage diagram of machine  FIG. 69  will show the complete connection of different parts in disposal compartment.  FIG. 70  shows small drain pump  67  views and dimensions.  FIG. 70   a  shows small drain pump specification.   X. Electric (Solenoid) valve  11  to supply the water to sink  8  &amp; disposal motor  16  during disposing process by On/Off switch  68   d  on main panel of machine.  FIG. 64  shows water supply diagram to sink and disposal motor.   XI. Front access door  71 : For checking and emptying of solid trap filter and changing of grease Interceptor oil absorbent filter.  FIG. 71  shows door views and dimension.   
         
           
         
       
     
       FIG. 72 
       [0217]    Machine body &amp; front control panel design  FIG. 72 : Machine body &amp; structure perspective/exploded view for covering external surface of machine which could be built from brushed stainless steel or painted steel 1.2 mm thickness, with dimensions of 1000 mm (L)×600 mm (W)×870 mm (H) and total height with legs 900 mm  FIG. 73 . This is only a conceptual design and drawing to show how the machine exterior looks and not with exact size, dimension and parts. Machine body shall include recycling compartment door  1 , control &amp; display panel  68 . 
         [0218]    This panel controls the operation of machine and includes LED Display 6″ (To display the program and to be used for instruction manual demo and training)(Could be attached to a camera which installed in hopper to show the crushing process)  68   a , Program control buttons (Metal, Plastic, Glass, Paper, Wood, etc.)  68   b  for recycling of any desired materials, Timer (Recycling, Compaction, Washing &amp; Rinse process control, with Cold &amp; Hot Water option rinse)  68   c  to control the process with assigning of required time to each process related to selected material for better result and energy saving, On/Off buttons for Disposal compartment &amp; Solenoid Valve operation  68   d  which start and stop both motor and valve operation, Recycled Collection Bins Skip Button (To rotate the rotary table and bring the desired bins in front for easy access and discharging of bin)  68   e,    
         [0219]    Solid/Grease Trap water draining buttons (For cleaning of bucket, changing of oil filter or cleaning of Solid/Grease Trap)  68   f , Top Panel  1  (With 3 openings for Recycling  1   a , Liquid Feeding  1   c  &amp; Disposal Compartments  1   b ), Glass Sliding Door/Lid  4  for Disposal Compartment (to cover the sink when disposal does not work or in use and as a cutting board during disposing process), Knob (Metal/Plastic)  5  fixed on Glass lid  4  for ease of opening and closing of lid, Back Panel  69  with openings for electrical wires  69   a , Water Pipe Connection (Solenoid Valve water pipe connection)  69   b , Drainage Pipes  69   c , Ventilation (Exhaust Pipe Connection)  69   d , Machine&#39;s side &amp; back Body  14  (1.2 mm Steel Plate), Front Panel  70  (Steel Plate 1.2 mm), Recycling collection compartment door  71 , Bottom Panel  72  to close the bottom portion of machine and avoid of noise penetration to outside, Machine Legs  52  (Adjustable Screw Legs) to adjust the machine height and leveling of machine on the floor. 
       FIG. 73 
       [0220]    Machine Front View (Front Elevation with Main Parts Name &amp; Detail) Front Elevation drawing with machine external dimensions including main parts&#39; names and details.