Abstract:
A sniffing leak detector comprises a handle with a sniffing tip. Located at the sniffing tip is a measurement gas suction opening and a reference gas suction opening. The reference gas suction opening is intended for suctioning ambient gas. The reference gas suction opening is aligned substantially the same as the measurement gas suction opening such that both suction openings are sensitive in the same direction.

Description:
BACKGROUND 
       [0001]    1. Field 
         [0002]    The disclosure relates to a sniffing leak detector according to the reference measurement principle, comprising a basic unit including a vacuum pump device, further comprising a handpiece provided with a sniffing tip and being connected to the basic unit via a hose, a measurement-gas suction opening for sucking in measurement gas, a reference-gas suction opening for sucking in reference gas, and a gas analyzer for determining the concentrations of the measurement gas and the reference gas. 
         [0003]    2. Discussion of the Background Art 
         [0004]    WO 00/55603 describes a sniffing leak detector according to the reference measurement principle comprising, apart from the measurement-gas suction opening, also a reference-gas suction opening. Sniffing leak detection is frequently performed on test objects which contain cooling agents or hydrocarbons. In such a process, the media present in the test object will serve as a test gas. In case that a leak exists, small quantities of the respective test gas will reach the sniffing leak detector. The sniffing leak detector includes a gas analyzer adapted to detect the test gas. A problem in sniffing leak detection resides in that there will be suctioned not only the test gas issuing from the leak but also gas from the ambience of the sniffing tip. If the latter gases from the ambience should happen to include minor concentrations of the test gas, which may originate from leaks detected at an earlier time or from the filling station of a production line, also these test gas concentrations will be registered by the gas detector. In order to differentiate between measurement gas and ambient gas, it has been proposed to provide a measuring cuvette and a reference cuvette in the gas analyzer, thus obtaining a measurement gas signal and a reference signal. Both signals are processed in the lock-in amplifier to the effect that the respective useful signal will first be subjected to a modulation and then to a phase-sensitive rectification. Obtained in this manner is a useful signal which represents the difference of the measurement signal over the reference signal. 
         [0005]    WO 02/48686 A2 describes a sniffing leak detector which again comprises a measurement-gas suction opening and a reference-gas suction opening. With the aid of a switching valve, both suction openings will be alternately connected to the inlet of a cuvette arranged in connection to a vacuum pump device. 
         [0006]    In refrigerators and air-conditioning systems, increased use is made of CO 2  as a cooling agent. In tightness testing performed on such devices, the ambient air has to be checked for CO 2  as a test gas. CO 2  is also contained in a high concentration in the air exhaled by the operating person. In the usual sniffing leak detectors operating according to the reference measurement principle, the measurement-gas suction opening is arranged at the end of the sniffing tip whereas the reference-gas suction opening is arranged laterally and at a recessed position. Therefore, it may occur that a stream of the operating person&#39;s exhaled air will reach the reference-gas suction opening. In such a case, the device will detect a “negative leak” because the concentration of CO 2  in the ambient air around the measurement site is higher than at the measurement site itself. 
       SUMMARY 
       [0007]    It is an object of the disclosure to provide a sniffing leak detector according to the reference measurement principle, wherein reliable results are obtained irrespective of possible streams in the ambient air and wherein the leak detection and leak assessment are improved. 
         [0008]    The sniffing leak detector of the present disclosure is characterized in that the measurement-gas suction opening and the reference-gas suction opening on the sniffing tip are arranged substantially parallel to each other. 
         [0009]    By the substantially parallel arrangement of the two suction openings, it is achieved that they will suction the air generally from the same direction. Consequently, the measurement result is not significantly adulterated by an accidental or temporary transverse flow of the air. The operating person will place the measurement-gas suction opening directly at the site to be tested for leaks while the reference-gas suction opening is located at a lateral distance therefrom while, however, being oriented in the same main direction. 
         [0010]    The fact that the two suction openings are arranged substantially parallel to each other is to say that they are allowed to have a slight angular deviation. This deviation is maximally  15  angular degrees and with preference maximally  10  angular degrees. The advantage of the disclosure becomes apparent in an atmosphere undergoing dynamic movements with crossflows occurring in it. Such crossflows may occur as a result of the operating person&#39;s inhalation and exhalation. By the above arrangement of the suction openings on the sniffing tip, it is achieved that the measuring sensitivity is given directional selectivity since, herein, both suction openings will be effective in the same direction. 
         [0011]    The suction openings can each be formed as a single opening or multiple opening, e.g. as individual bores or a pore structure of a porous body. It is also possible to use a membrane which is permeable to the measurement gas. 
         [0012]    Preferably, the reference-gas suction opening is arranged at a recessed position relative to the measurement-gas suction opening. In this manner, it is accomplished that the measurement-gas suction opening can be placed directly on the measurement site while the reference-gas suction opening is kept at a larger distance from the measurement site and thus can suction a larger quantity of ambient air. 
         [0013]    The sniffing tip should be configured to achieve a highly symmetrical gas transport to the detection system. For this purpose, the lengths and the volumes of the two gas channels leading from the sniffing tip to the gas analyzer should be approximately equal. Preferably, the gas inlets on the sniffing tip are coaxial to each other or are rotationally symmetric. The sniffing tip must have a suitable shape to make it possible for the measurement-gas suction opening, in spite of its closeness to the reference-gas suction opening, to effect a certain separation of the gas stream. 
         [0014]    In the industrial use of sniffing leak detectors, the demands on robustness of the devices are very high. The reasons for this are, on the one hand, the rough working environment and, on the other hand, the intense continuous operation of the device. The sniffing tip can be realized according to any one of various design options:
   1. central tube, slightly projecting relative to an open annular gap around the tube,   2. projecting central tube, surrounded by an array of microchannels entering a reference-gas conduit, said channels being
       a. discretely bored or etched,   b. formed as a porous filter body,   
       3. projecting central tube, surrounded by an annular membrane entering a reference gas conduit,   4. semispherical or semi-ellipsoid body, comprising a measurement-gas opening formed centrally at the highest point and an annular gap somewhat “deeper”. Herein, the annular gap can again be formed by an opening, individual holes, or membranes.   
 
         [0021]    The sniffing leak detector of the disclosure, designed according to the reference measurement principle, operates with gas modulation. The measurement gas and the reference gas are alternately supplied to the measurement process in the detection system by causing the suctioning to alternate between the measurement-gas suction opening and the reference-gas suction opening. Generated thereby is an approximately sinusoidal signal whose amplitude represents the difference between the measurement and reference gas concentrations. Switchover between the measurement gas and the reference gas is performed by a switching valve which is controlled by a lock-in unit. The difference amplitude will be integrated in phase-synchronism with the valve-switching frequency. In this manner, interference signals having a false frequency and/or phase position will be filtered out. The detection system must have short enough time constant to avoid a loss of signal intensity due to an insufficient modulation amplitude. At least, the time constant of the detection system should be equal to the inverse value of the modulation frequency. On the other hand, the modulation frequency has to be high enough to allow for dynamic localizing of leaks. This means that the operating person can move the sniffing tip with an adequately high speed without missing a leak. A typical modulation frequency is in the order of magnitude of 3 Hz. Depending on the respective use, the material of the sniffing tip can be extremely hard, or abrasion-resistant and elastic. 
         [0022]    The switching valve for the gas streams can be arranged in or on the sniffing tip or also at the end of the two gas-transport conduits. The switching valve should have a dead volume as small as possible, and its load-variation endurance should be sufficient for allowing the valve to endure a continuous operation at the respective modulation frequency through a longer period of time. 
         [0023]    Embodiments of the disclosure will be explained in greater detail hereunder with reference to the drawings. 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0024]    In the drawings, the following is illustrated: 
           [0025]      FIG. 1  is a view of a first embodiment of the sniffing leak detector wherein the gas analyzer is integrated into the handle, 
           [0026]      FIG. 2  is a view of an embodiment wherein the gas analyzer is a mass spectrometer, 
           [0027]      FIG. 3  is a schematic representation of a sniffing tip comprising channel openings arranged in a distributed pattern around the measurement-gas suction opening, 
           [0028]      FIG. 4  is a view of an embodiment of the sniffing tip comprising coaxial suction openings, and 
           [0029]      FIG. 5  is a view of a further embodiment which is particularly suited for robust uses. 
       
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
       [0030]    The sniffing leak detector depicted in  FIG. 1  comprises a handle  10  formed as a hand-grip and connected to a basic unit  12  via a hose  11 . A sniffing tip  13  extends from the front end of said elongate handle  10 . The sniffing tip comprises an elongate tube with two separate channels arranged internally thereof. One of said channels terminates at the forward measurement-gas suction opening  14 . The plane of this suction opening is oriented at a right angle relative to the longitudinal axis of said sniffing tip  13 . The other channel terminates at the reference-gas suction opening  15  which is arranged at a slightly recessed position and whose surface extends parallel to that of said suction opening  14 . 
         [0031]    Basic unit  12  contains, inter alia, a vacuum pump device. Via said hose  11 , the vacuum is transmitted to handle  10 . Handle  10  includes a gas analyzer (not shown). Said gas analyzer comprises an infrared gas analyzer which is operative for selective detection of the gas CO 2 . Such a gas analyzer is of a simple and compact constructional design, allowing it to be accommodated within a hand-grip. Electric power supply is performed by basic unit  12  via hose  11 . Handle  10  further includes operating keys, e.g., a key  16  by which the operating person will initiate the measurement process. Since the reference-gas suction opening  15  is oriented substantially in the same direction as the measurement-gas suction opening, both suction openings will suction gas from the same direction. 
         [0032]      FIG. 2  depicts another embodiment of the sniffing leak detector wherein a mass spectrometer is used as a detection system. A mass spectrometer, although involving increased expenditure on the equipment level, will offer the advantages of highest selectivity, highest sensitivity and large flexibility with respect to the gases which have to be analyzed. 
         [0033]    According to  FIG. 2 , the sniffing tip  13  includes a measurement-gas conduit  20  connected to the measurement-gas suction opening  14 , and a reference-gas conduit  21  arranged coaxially thereto and connected to the reference-gas suction opening  15 . Both conduits extend through hose  11  to basic unit  12 . The basic unit includes a switching valve  22  which in the present example is formed as a 3/2-way valve. This means that the valve has three connections and two alternative switching paths. An inlet  22   a  is connected to conduit  20 , and a further inlet  22   b  is connected to conduit  21 . The outlet  22   c  of the switching valve is connected to a gas analyzer  25  which herein is realized as a mass spectrometer. Said mass spectrometer requires a high vacuum. Provided for this purpose is a vacuum pump device  26  comprising a pre-vacuum pump  27  and a high-vacuum pump  28  in the form of a turbomolecular pump. At the inlet of said gas analyzer  25 , a throttle  29  is arranged. 
         [0034]    The measurement signal of gas analyzer  25  is supplied via a line  30  to a lock-in unit  31 . The lock-in unit delivers an output signal to a display unit  32  or to another indicating device. Lock-in unit  31  further controls the solenoid  33  of switching valve  22 . The lock-in unit will receive a clock signal from a clock generator and will switch the switching valve  22  in a corresponding rhythm for alternately connecting inlet  22   a  and inlet  22   b  to outlet  22   c.    
         [0035]    In  FIGS. 3 ,  4  and  5 , various embodiments of the sniffing tip are shown.  FIG. 3  shows an embodiment of the sniffing tip  13   a  comprising a tube  35  with the measurement-gas suction opening  14  formed at its forward end. In the tube wall, microchannels are arranged which in their totality form the reference-gas suction opening  15 . Said microchannels surround the reference-gas suction opening  14  at equal angular distances. They are connected to conduit  21  while the measurement-gas suction opening  14  is connected to conduit  20 . Both conduits lead to the switching valve  22  which is configured and controlled in the same manner as that shown in  FIG. 2 . 
         [0036]      FIG. 4  shows a sniffing tip  13   b  comprising an outer tube  35  and an inner tube  40  arranged coaxially in the outer tube. Said inner tube  40  forms the measurement-gas suction opening  14 , and the annular space between the two tubes forms the reference-gas suction opening  15 . Preferably, inner tube  40  projects in the forward direction relative to outer tube  35 . 
         [0037]    In the embodiment according to  FIG. 5 , the sniffing tip  13   c  including said two conduits  20  and  21  comprises an abrasion-resistant elastic material. The front end of the tip presents a rounded dome  42  with the measurement-gas suction opening  14  formed in its apex. Further openings arranged in said dome are provided to form, in their totality, the reference-gas suction opening  15 .