Abstract:
A sun control textile with high transmittance and a manufacturing method thereof. In the manufacturing method of the sun control textile, a high-performance sun control film is processed into slender filaments. The slender filaments are woven and assembled with other yarns by a weaving device to together form a sun control textile. The different connection manners of the sun control film yarns lead to different visible light transmittance and sun control effect of the sun control textile, whereby an excellent sun control textile with high transmittance can be achieved.

Description:
BACKGROUND OF THE INVENTION 
       [0001]    1. Field of the Invention 
         [0002]    The present invention relates generally to a weaving technique of sun control textile, and more particularly to an excellent sun control textile with high transmittance to visible light and a manufacturing method thereof. 
         [0003]    2. Description of the Related Art 
         [0004]    Along with the speeding of globalization of economics, textile industries have faced strong competition and transition pressure. Therefore, it is necessary for the manufacturers to continuously enhance and integrate the conventional textile techniques and develop new products with added value so as to promote the competitive ability on the market. In the recent years, peoples not only require beautiful appearance of the textile products, but also demand various comfortable and protection functions in accordance with different environmental requirements. In view of such trend, multifunctional textiles have become the hottest products newly developed by the textile manufacturers. 
         [0005]    In the conventional technique, in order to make the textiles have infrared-resisting ability and ultraviolet-resisting ability, the most often seen manner adopted by the manufacturers is to add various light blocking additives into the polymers. Then the polymers are manufactured into fibers. The fibers are then utilized to manufacture the textiles. Alternatively, the fibers with light blocking effect and light reflection film are combined and woven into the textile to achieve the sun control effect. However, in the case that the additives are added into the polymers, due to agglomeration, the distribution of the additives will be poor to affect the infrared resistance and ultraviolet resistance effects. Moreover, it is unsuitable to add different additives into the polymers together. Therefore, the fibers or textiles made by such method can only achieve limited infrared resistance and ultraviolet resistance functions. Furthermore, in the case the above light reflection film is combined with the fibers and woven together with the fibers to form the textile, the light reflection film used in the method is made of a polyester (PET) film the surface of which is coated with a thin layer containing metals such as nickel, silver, aluminum and chrome. Alternatively, a dyed thin layer containing inorganic dye is added to the PET film. Such light reflection film has excellent infrared resistance and ultraviolet resistance effects. However, such light reflection film will also totally block the visible light to greatly deteriorate the light transmittance. Similarly, the textile made of the light reflection film in combination with the fibers also has some shortcomings and is not idealistic. 
         [0006]    In order to achieve the sun control and energy-saving effect, the conventional sun control film attachment sheet on the market must be affixed to a piece of glass or a transparent rigid material such as building glass and vehicle window. Due to the structure and material properties of the sun control film, it is impossible to add any figure onto the sun control film. Also, the selection of the color is quite limited. Moreover, once the sun control film is attached to the glass, the sun control film cannot be freely removed. Under such circumstance, in the condition that it is unnecessary to block the light, (such as in the winter with a colder weather requiring sunlight), the sun control film will contrarily block the sunlight to cause inconvenience in use. 
       SUMMARY OF THE INVENTION 
       [0007]    It is therefore a primary object of the present invention to provide a sun control textile with high transmittance in visible light region and a manufacturing method thereof. 
         [0008]    To achieve the above and other objects, the present invention provides a connection method between a sun control material and a textile. The textile has sun control effect as well as high transmittance. The present invention also provides a weaving method of the sun control textile. The weaving method of the sun control textile includes steps of:
       (a) preparing materials, at least one energy-saving sun control film being selected, the sun control film being precut into sun control film slender filaments, the sun control film having a better infrared resistivity (higher than 80%) and/or ultraviolet resistivity (higher than 80%) and a visible light transmittance higher than 50%;   (b) weaving, multiple longitudinal yarns and/or the multiple latitudinal yarns being selected and longitudinally and latitudinally woven with the sun control film slender filaments by means of a weaving device to form the sun control textile.       
 
         [0011]    According to the above weaving method, a textile with both sun control effect and high light transmittance can be achieved. At least one energy-saving sun control film is selected. The sun control film is precut into sun control film slender filaments. The sun control film slender filaments are woven with multiple longitudinal yarns and/or multiple latitudinal yarns to form the sun control textile with both sun control effect and high visible light transmittance. 
         [0012]    The present invention can be best understood through the following description and accompanying drawings, wherein: 
     
    
     
       BRIEF DESCRIPTION OF THE DRAWINGS 
         [0013]      FIG. 1  is a plane view showing the structural form of a first preferred embodiment of the sun control textile of the present invention; 
           [0014]      FIG. 2  is a flow chart of the manufacturing method of the sun control textile of the present invention according to  FIG. 1 ; 
           [0015]      FIG. 3  ( FIGS. 3-1 to 3-2 ) is a view showing the structure of the textile of the present invention according to  FIG. 1  corresponding to the flow chart of  FIG. 2 ; 
           [0016]      FIG. 4  is a view showing the structure of the preferred embodiment of the sun control film employed in the present invention; 
           [0017]      FIG. 5-1  is a plane view showing the structural form of a second preferred embodiment of the sun control textile of the present invention; 
           [0018]      FIG. 5-2  is a plane view showing the structural form of a third preferred embodiment of the sun control textile of the present invention; 
           [0019]      FIG. 6  is a flow chart of the manufacturing method of the sun control textile of the present invention according to  FIGS. 5-1 and 5-2 ; 
           [0020]      FIG. 7  is a plane view showing the structural form of a fourth preferred embodiment of the sun control textile of the present invention; 
           [0021]      FIG. 8  is a plane view showing the structural form of a fifth preferred embodiment of the sun control textile of the present invention; 
           [0022]      FIG. 9  is a plane view showing the structural form of a sixth preferred embodiment of the sun control textile of the present invention; and 
           [0023]      FIG. 10  is a property comparison table between the preferred embodiments of the sun control textile of the present invention and the existent textiles. 
       
    
    
     DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
     Embodiment 1 
       [0024]    Please refer to  FIG. 1 , which is a view showing the structure of the sun control textile  1  with high transmittance to visible light of the present invention.  FIGS. 2 and 3  ( FIGS. 3-1 to 3-2 ) show the flow chart of the manufacturing method of the sun control textile  1  and the structure of the textile corresponding to the flow chart. The manufacturing method includes steps of: 
         [0025]    S 10 . preparing materials (with reference to  FIG. 3-1 ), at least one sun control film  11  being selected, preferably, the sun control film having an infrared resistivity higher than 80% and/or an ultraviolet resistivity higher than 80% and/or a visible light transmittance higher than 50%, for example, a multilayered sun control film attachment sheet, that has been widely used being employable, the sun control film  11  including a substrate unit  111  composed of totally 20˜200 layers of laminated first substrate films  1111  and second substrate films  1112  different from the first substrate films  1111  in material, after laminated, the total thickness of the first and second substrate films  1111 ,  1112  being still within the range of the visible light wavelength, the substrate unit  111  having a first surface  1113  and a second surface  1114  spaced from the first surface  1113 , the first substrate film  1111  being acrylic resin, while the second substrate film  1112  being polybutylene terephthalate or the copolymer thereof, an infrared resistant layer  112  being further bonded with the substrate unit  111 , the infrared resistant layer  112  containing infrared resistant nano-order coating such as the resin containing tin antimony oxide and indium tin oxide, an ultraviolet resistant layer  114  being also bonded with the substrate unit  111 , the infrared resistant layer  112  and the ultraviolet resistant layer  114  being respectively bonded to the first and second surfaces  1113 ,  1114  of the substrate unit  111 , the ultraviolet resistant layer  114  containing ultraviolet resistant agent such as the resin containing benzotriazole, an anti-scrape wear layer  113  being selectively securely adhered to the infrared resistant layer  112  or the ultraviolet resistant layer  114 , the anti-scrape wear layer  113  containing anti-scrape wear agent, which can be the resin containing lanthanum hexaboride, the sun control film  11  being tested with UV/VIS/NIR double-beam spectrophotometer (PerkinElmer LAMBDA 750) to obtain that the visible light transmittance is 70%, the infrared resistivity is 90% and ultraviolet resistivity is 90%, the sun control film  11  being first cut into a film roll with a width of 125 mm, then the film roll being transferred to a roller-type cutting machine and processed into different lengths of fibers with lengths ranging from 35 mm to 45 mm and fineness ranging from 1.5 d to 2 d, then, the fibers being twisted (twist factor  10 ) to form sun control film yarns  110  with a count number of 15/1; and 
         [0026]    S 11 . weaving, multiple longitudinal yarns  12  and/or multiple latitudinal yarns  13  being employed as the weaving yarns, the weaving yarns with the sun control film yarns  110  being longitudinally and latitudinally woven by means of a weaving device, that is, the sun control film yarns  110  being respectively blended and twisted with the multiple longitudinal yarns  12  and/or multiple latitudinal yarns  13  and then the longitudinal yarns  12  and/or the latitudinal yarns  13  being woven to achieve a sun control textile  1  with 42×42 yarns. The sun control textile  1  is composed of the multiple longitudinal yarns  12  and/or the multiple latitudinal yarns  13 , which are woven in tatting manner or knitting manner. (In this embodiment, the sun control textile  1  is made by means of tatting as shown in the drawings). Accordingly, in case the sun control textile  1  is tested, the visible light transmittance of the textile is found 54%, the infrared resistivity is found 74% and the ultraviolet resistivity is found 86%. The test results are listed in the column of embodiment 1 of  FIG. 10 . 
       Embodiment 2 
       [0027]    The steps and composition materials and structure of the second embodiment are substantially identical to those of the first embodiment. The second embodiment is different from the first embodiment in that in step S 10  of preparing materials, the sun control film fibers being twisted to form sun control film yarns  110  with a count number of 30/1 and then woven. Accordingly, in case the manufactured sun control textile  1  is also tested, the visible light transmittance of the textile is found 60%, the infrared resistivity is found 69% and the ultraviolet resistivity is found 80%. The test results are listed in the column of embodiment 2 of  FIG. 10 . 
       Embodiment 3 
       [0028]    The steps and composition materials and structure of the third embodiment are substantially identical to those of the first embodiment. The third embodiment is different from the first embodiment in that in step S 10  of preparing materials, the sun control film fibers being twisted to form sun control film yarns  110  with a count number of 10/1 and then woven. Accordingly, in case the manufactured sun control textile  1  is also tested, the visible light transmittance of the textile is found 52%, the infrared resistivity is found 84% and the ultraviolet resistivity is found 89%. The test results are listed in the column of embodiment 3 of  FIG. 10 . 
       Embodiment 4 
       [0029]    The steps of the fourth embodiment are substantially identical to those of the first embodiment. The fifth embodiment is different from the first embodiment in that the sun control film  11  is selectively a 3M M70 sun control film. The sun control film  11  is first cut into a film roll with a width of 125 mm. Then, the film roll is transferred to a roller-type cutting machine to process the sun control film into different lengths of fibers with lengths ranging from 35 mm to 45 mm and fineness ranging from 1.5 d to 2 d. Then, the fibers are twisted (twist factor  10 ) to form the sun control film yarns  110  with a count number of 15/1. Then, after performing the weaving step to the sun control film yarns  110  as in the first embodiment, the sun control textile  1  is achieved. The sun control textile  1  is tested to reveal that the visible light transmittance of the textile  1  is 54%, the infrared resistivity is 77% and the ultraviolet resistivity is 85%. The test results are listed in the column of embodiment 4 of  FIG. 10 . 
       Embodiment 5 
       [0030]    The steps of the fifth embodiment are substantially identical to those of the first embodiment. The fifth embodiment is different from the first embodiment in that the sun control film  11  is selectively a Southwall V-CooL v70 sun control film. The sun control film  11  is first cut into a film roll with a width of 125 mm. Then, the film roll is transferred to a roller-type cutting machine to process the sun control film into different lengths of fibers with lengths ranging from 35 mm to 45 mm and fineness ranging from 1.5 d to 2 d. Then, the fibers are twisted (twist factor  10 ) to form the sun control film yarns  110  with a count number of 15/1. Then, after performing the weaving step to the sun control film yarns  110  as in the first embodiment, the sun control textile  1  is achieved. The sun control textile  1  is tested to reveal that the visible light transmittance of the textile  1  is 55%, the infrared resistivity is 79% and the ultraviolet resistivity is 86%. The test results are listed in the column of embodiment 5 of  FIG. 10 . 
       Embodiment 6 
       [0031]    The steps of the sixth embodiment are substantially identical to those of the first embodiment. The sixth embodiment is different from the first embodiment in that the selected at least one sun control film  11  is a Lintec FSKII 800 sun control film. The sun control film  11  is first cut into a film roll with a width of 125 mm. Then, the film roll is transferred to a roller-type cutting machine to process the sun control film into different lengths of fibers with lengths ranging from 35 mm to 45 mm and fineness ranging from 1.5 d to 2 d. Then, the fibers are twisted (twist factor  10 ) to form the sun control film yarns  110  with a count number of 15/1. Then, after performing the weaving step to the sun control film yarns  110  as in the first embodiment, the sun control textile  1  is achieved. The sun control textile  1  is tested to reveal that the visible light transmittance of the textile  1  is 56%, the infrared resistivity is 70% and the ultraviolet resistivity is 85%. The test results are listed in the column of embodiment 6 of  FIG. 10 . 
       Embodiment 7 
       [0032]    Please refer to  FIGS. 5-1, 5-2 and 6 .  FIG. 6  is a flow chart of another weaving method of the sun control textile  1  of the present invention. The manufacturing method includes steps of: 
         [0033]    S 20 . preparing materials, a sun control film  11  being selected, the sun control film  11  having the same material and structure as the sun control film of the first embodiment (with reference to  FIG. 4 ) and having the same visible light transmittance, infrared resistivity and ultraviolet resistivity, the sun control film  11  being first cut into a film roll with a width of 145 mm, then, the film roll being transferred to a shredder to process the sun control film at a linear rate of 90 M/min into slender filaments  115  with a width of 1 mm; and 
         [0034]    S 21 . weaving, multiple longitudinal yarns  12  (or multiple latitudinal yarns  13  as shown in  FIG. 5-2 ) being at least partially replaced with the sun control film slender filaments  115  and longitudinally and latitudinally woven together by means of a weaving device to achieve a sun control textile  1  with 64×42 filaments. 
         [0035]    In step S 21 , the longitudinal yarns  12  are short-fiber polyester yarns with a count number of 30 s/2. In addition, the sun control textile  1  is woven from the slender filaments  115  of the sun control film  11  and the multiple longitudinal yarns  12  (or multiple latitudinal yarns  13 ) by means of tatting manner or knitting manner. (In this embodiment, the sun control textile  1  is made by means of tatting as shown in the drawings). Accordingly, in case the woven sun control textile  1  is tested, the visible light transmittance of the textile is found 61%, the infrared resistivity is found 76% and the ultraviolet resistivity is found 85%. The test results are listed in the column of embodiment 7 of  FIG. 10 . 
       Embodiment 8 
       [0036]    The steps and composition materials and structure of the eighth embodiment are substantially identical to those of the seventh embodiment. The eight embodiment is different from the seventh embodiment in that in step S 20  of preparing materials, the sun control film is processed by the shredder into slender filaments  115  with a width of 0.254 mm and then woven. The woven sun control textile  1  is also tested to reveal that the visible light transmittance of the textile  1  is 54%, the infrared resistivity is 70% and the ultraviolet resistivity is 81%. The test results are listed in the column of embodiment 8 of  FIG. 10 . 
       Embodiment 9 
       [0037]    The steps and composition materials and structure of the ninth embodiment are substantially identical to those of the seventh embodiment. The ninth embodiment is different from the seventh embodiment in that in step S 20  of preparing materials, the sun control film is processed by the shredder into slender filaments  115  with a width of 2 mm and then woven. The manufactured sun control textile  1  is tested to reveal that the visible light transmittance of the textile  1  is 65%, the infrared resistivity is 87% and the ultraviolet resistivity is 91%. The test results are listed in the column of embodiment 9 of  FIG. 10 . 
       Embodiment 10 
       [0038]    The steps of the tenth embodiment are substantially identical to those of the seventh embodiment. The tenth embodiment is different from the seventh embodiment in that the sun control film  11  is selectively a 3M M70 sun control film. The sun control film  11  is first cut into a film roll with a width of 145 mm. Then, the film roll is transferred to a shredder to process the sun control film at a linear rate of 90 M/min into slender filaments  115  with a width of 1 mm. After performing the weaving step to the sun control film slender filaments  115  as in the seventh embodiment, the sun control textile  1  is achieved. The sun control textile  1  is also tested to reveal that the visible light transmittance of the textile  1  is 60%, the infrared resistivity is 76% and the ultraviolet resistivity is 84%. The test results are listed in the column of embodiment 10 of  FIG. 10 . 
       Embodiment 11 
       [0039]    The steps of the eleventh embodiment are substantially identical to those of the seventh embodiment. The eleventh embodiment is different from the seventh embodiment in that the sun control film  11  is selectively a Southwall V-CooL v70 sun control film. The sun control film  11  is first cut into a film roll with a width of 145 mm. Then, the film roll is transferred to a shredder to process the sun control film at a linear rate of 90 M/min into slender filaments  115  with a width of 1 mm. After performing the weaving step to the sun control film slender filaments  115  as in the seventh embodiment, the sun control textile  1  is achieved. The sun control textile  1  is also tested to reveal that the visible light transmittance of the textile  1  is 61%, the infrared resistivity is 77% and the ultraviolet resistivity is 85%. The test results are listed in the column of embodiment 11 of  FIG. 10 . 
       Embodiment 12 
       [0040]    The steps of the twelfth embodiment are substantially identical to those of the seventh embodiment. The twelfth embodiment is different from the seventh embodiment in that the sun control film  11  is selectively a Lintec FSKII 800 sun control film. The sun control film  11  is first cut into a film roll with a width of 145 mm. Then, the film roll is transferred to a shredder to process the sun control film at a linear rate of 90 M/min into slender filaments  115  with a width of 1 mm. After performing the weaving step to the sun control film slender filaments  115  as in the seventh embodiment, the sun control textile  1  is achieved. The sun control textile  1  is also tested to reveal that the visible light transmittance of the textile  1  is 61%, the infrared resistivity is 71% and the ultraviolet resistivity is 83%. The test results are listed in the column of embodiment 12 of  FIG. 10 . 
       Comparison Embodiment 1 
       [0041]    The steps of the first comparison embodiment are substantially identical to those of the first embodiment. The first comparison embodiment is different from the first embodiment in that in the step of preparing materials, both the multiple longitudinal yarns  12  and/or multiple latitudinal yarns  13  are short-fiber polyester yarns with a count number of 15/1. After performing the weaving step to the yarns as in the first embodiment, a textile is achieved. The textile is tested to reveal that the visible light transmittance of the textile is 51%, the infrared resistivity is 33% and the ultraviolet resistivity is 46%. The test results are listed in the column of comparison embodiment 1 of  FIG. 10 . It can be known from the data of embodiment 1 to embodiment 6 and the data of the first comparison embodiment that all the infrared resistivity, the ultraviolet resistivity and the visible light transmittance of the textile made of the sun control film yarns  110  are higher than the infrared resistivity, the ultraviolet resistivity and the visible light transmittance of the textile of the first comparison embodiment. Moreover, the smaller the count number of the sun control film yarns is, the better the infrared resistivity and the ultraviolet resistivity of the textile are. 
       Comparison Embodiment 2 
       [0042]    The steps of the second comparison embodiment are substantially identical to those of the seventh embodiment. The second comparison embodiment is different from the seventh embodiment in that in the step of preparing materials, both the multiple longitudinal yarns  12  and/or multiple latitudinal yarns  13  are short-fiber polyester yarns with a count number of 30 s/2. After performing the weaving step to the yarns as in the seventh embodiment, a textile is achieved. The textile is tested to reveal that the visible light transmittance of the textile is 51%, the infrared resistivity is 39% and the ultraviolet resistivity is 51%. The test results are listed in the column of comparison embodiment 2 of  FIG. 10 . It can be known from the data of embodiment 7 to embodiment 12 and the data of the second comparison embodiment that all the infrared resistivity, the ultraviolet resistivity and the visible light transmittance of the textile made of the sun control film slender filaments  115  are higher than the infrared resistivity, the ultraviolet resistivity and the visible light transmittance of the textile of the second comparison embodiment. Moreover, the wider the sun control film slender filaments  115  are, the better the ultraviolet resistivity, the visible light transmittance and the infrared resistivity of the textile are. According to the current weaving technique, in case the width of the sun control film slender filaments is set within a range of 0.1 mm˜10 mm, a better application state can be achieved. 
         [0043]    According to the above description, the primary object of the present invention is to provide a weaving technique for a textile with sun control ability and high light transmittance. The selected energy-saving sun control film is first processed into slender filaments. Then, the slender filaments are woven with multiple longitudinal yarns and/or multiple latitudinal yarns to achieve a textile. The different textiles have different extents of sun control effects and the visible light transmittance, the infrared resistivity and the ultraviolet resistivity of the sun control textile are obviously affected. 
         [0044]    Please now refer to  FIGS. 7 to 9 . The longitudinal yarns  12  and/or latitudinal yarns  13  are partially replaced with the sun control film slender filaments  115  and then longitudinally and latitudinally woven together to achieve a sun control textile  1 . Both can achieve very good visible light transmittance, ultraviolet resistivity and infrared resistivity. 
         [0045]    In conclusion, the present invention is truly widely utilizable in relevant industries and is greatly inventive and advanced. 
         [0046]    The above embodiments are only used to illustrate the present invention, not intended to limit the scope thereof. Many modifications of the above embodiments can be made without departing from the spirit of the present invention.