Judul: Gap Analysis of General and Process GMP Implementation in the Beverage Line of STP IPB Teaching Industry
Abstrak: Teaching Industry Science Techno Park Institut Pertanian Bogor (STP IPB) memproduksi teh melati ready-to-drink yang termasuk kelompok pangan berasam rendah sekaligus pangan olahan risiko tinggi sehingga harus memenuhi persyaratan pangan steril komersial. Sesuai Peraturan BPOM Nomor 10 Tahun 2023 tentang Penerapan Program Manajemen Risiko Keamanan Pangan di Sarana Produksi Pangan Olahan, kelompok pangan ini wajib didaftarkan dalam Program Manajemen Risiko (PMR) Keamanan Pangan sebagai salah satu persyaratan memperoleh izin edar. Persyaratan yang harus dipenuhi dalam PMR pangan steril komersial meliputi Cara Produksi Pangan Olahan yang Baik (CPPOB) Umum dan CPPOB Proses. Persyaratan CPPOB Proses mencakup persyaratan kecukupan proses sterilisasi komersial. Lini beverage Teaching Industry STP IPB menerapkan sistem kontinu yang harus memenuhi ketentuan CPPOB Proses untuk sistem pengolahan dan pengemasan aseptik. Kegiatan magang ini bertujuan menganalisis kesenjangan implementasi CPPOB Umum dan CPPOB Proses pada lini beverage Teaching Industry STP IPB serta menyusun rekomendasi perbaikannya. Metode pada kegiatan magang ini mencakup pengumpulan data, analisis kesenjangan menggunakan checklist yang dibuat berdasarkan peraturan dan dokumen BPOM, evaluasi kecukupan proses termal, rekomendasi perbaikan, dan pendampingan tindakan perbaikan. Hasil analisis kesenjangan implementasi CPPOB Umum dan CPPOB Proses pada lini beverage Teaching Industry STP IPB dikategorikan “sangat kurang” karena terdapat temuan “kritis”, salah satunya nilai F0 proses sterilisasi yang belum sesuai dengan peraturan yang berlaku. Tindakan perbaikan yang sudah dilakukan mencakup perbaikan mesin sterilizer produk sehingga nilai F0 memenuhi persyaratan, serta penyusunan dan perbaikan sebagian dokumen CPPOB. Lini beverage Teaching Industry STP IPB masih memerlukan perbaikan untuk aspek-aspek lainnya sebelum siap untuk mengajukan dan mendapatkan izin penerapan PMR., Science Techno Park Institut Pertanian Bogor (STP IPB) Teaching Industry produces ready-to-drink jasmine tea, which is classified as a low-acid food and high-risk processed food, necessitating compliance with commercial sterility standards. According to BPOM Regulation Number 10 of 2023 on the Implementation of the Food Safety Risk Management Program in Processed Food Production Facilities, this food category must be registered in the Food Safety Risk Management Program (RMP) to obtain distribution permits. To meet the RMP requirements for commercially sterile food, both General Good Manufacturing Practices (GMP) and Process GMP standards must be adhered to. The GMP Process standards specifically address the adequacy of the commercial sterilization process. The beverage line of STP IPB Teaching Industry utilizes a continuous system that must conform to Process GMP standards for aseptic processing and packaging system. This internship program aims to analyze the gaps in the implementation of General GMP and Process GMP in STP IPB Teaching Industry beverage line and to develop improvement recommendations. The methods used in this internship include data collection, gap analysis using checklists based on BPOM regulations and documents, evaluation of thermal process adequacy, improvement recommendations, and corrective actions assistance. The gap analysis results for the implementation of General GMP and Process GMP in STP IPB Teaching Industry beverage line were categorized as “very poor” due to “critical” findings, one of which was the F0 value in the sterilization process not meeting the applicable regulations. Corrective actions that have been taken include the improvement of the product sterilizer machine to ensure the F0 value meets the requirements, as
Keyword: CPPOB, minuman RTD, pangan olahan risiko tinggi, Program Manajemen Risiko Keamanan Pangan, sistem aseptik