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CROSS REFERENCE TO RELATED APPLICATIONS  
       [0001]    This application is a divisional of U.S. patent application Ser. No. 09/910,245 filed on Jul. 20, 2001 which application claims priority of U.S. provisional patent application 60/265,444 filed Jan. 31, 2001. 
     
    
     
       BACKGROUND OF INVENTION  
         [0002]    Drilling rigs use blowout preventers (BOPs) to shut in a well during emergencies and for other purposes. The BOP operating system needs to be reliable in order to protect lives, the environment, and property. This invention relates to an improved BOP operating system and a quick dump valve. The quick dump valve includes a shuttle that has some structural similarity to shuttle valves used for control functions in prior art BOP operating systems. Specifically, the quick dump valve has some structural similarities to the Low Interflow Hydraulic Shuttle Valve which is the subject of a pending U.S. patent application Ser. No. 09/452,594 filed on Dec. 1, 1999 and a pending U.S. patent application Ser. No. 09/653,415 for a Pressure Biased Shuttle Valve filed on Sep. 1, 2000, both of which are incorporated herein by reference. Gilmore Valve Co. is the owner of these two pending U.S. Patent Applications, the present patent application for BOP Operating System with Quick Dump Valve and other U.S. patents for shuttle valves including U.S. Pat. Nos. 3,533,431 and 4,253,481. However, the present invention is structurally distinct from these prior art shuttle valves and it performs a different function as discussed below.  
         DESCRIPTION OF THE PRIOR ART  
         [0003]    Subsea wellhead systems are often relied upon during deep-water exploration for oil and natural gas. The subsea wellhead system includes a stack of BOPs. Annular BOPs are actuated on a routine basis to snub or otherwise control pressure during normal drilling operations. Other blowout preventers, such as blind rams, pipe rams, and shear rams will also be included in the stack on the subsea wellhead. When these types of rams are actuated, operations in the well cease in order to control pressure or some other anomaly. Blind rams, pipe rams, shear rams and annular preventers are periodically functioned and tested to make sure that they are operational.  
           [0004]    BOPs are tested periodically to ensure that they will function in emergencies and in other situations. Prior art subsea BOP operating systems include a control podcontrol pods, the lower marine riser package (LMRP), the BOP stack and interconnecting hoses and pipes. From time to time it may be necessary to perform an emergency disconnect of the LMRP from the BOP stack, for example, if a drill ship drifts off station or if a storm approaches. If it is necessary to make an emergency disconnect of the LMRP from the BOP stack, it will be necessary to close the shear rams. During the closing sequence, hydraulic fluid is forced through pipes or hose, a shuttle valve and additional segments of pipes or hose before it finally reaches the directional control valve vent port on the control pod where it is vented to the ocean. This circuitous hydraulic vent path results in a high differential pressure, which decreases flow of control fluid through the close side of the operating system. The decreased flow consumes valuable seconds, and as such, increases the time required to close the shear rams and disconnect the LMRP from the BOP stack. In prior art BOP operating systems, pilot operated check valves or conventional sub-plate mounted (SPM) poppet valves were used to vent this fluid during the closing sequence. These prior art vent devices rely upon springs or pilot pressure to operate properly.  
           [0005]    The present dump valve for use in the improved BOP operating system utilizes a ported shuttle that automatically shifts with the direction of hydraulic pressure to either expose or seal the vent port in the valve. The present dump valve has two positions vent and open. It has several advantages over the prior art due to its location in the BOP operating system and its design. These advantages occur when the valve is in both the vent and the open positions as discussed below. The present dump valve is a much simpler design than the prior art pilot operated check valves and conventional SPM valves.  
           [0006]    The present dump valve and improved BOP operating system are designed to reduce hydraulic shock and vibration, to reduce the incidence of hose collapse on both the close side and the open side of the system, to facilitate installation and maintenance, and to shorten the emergency disconnect sequence of the LMRP from the BOP stack. In some prior art systems, hydraulic shock and vibration would sometimes accompany the closing function.  
           [0007]    In the improved BOP operating system the dump valve of the present invention is located at or near the open port of the BOP. During the closing sequence in the improved BOP operating system, the present dump valve is shifted to the vent position. In this position fluid is vented from the BOP operating system. When it is time to open the shear rams, fluid flow reverses through the dump valve and it moves to the open position. In the open position, the vent is closed allowing fluid to move through the open port into the BOP to open the rams.  
           [0008]    Some BOP hoses may collapse in deep water when subjected to high velocity flows of hydraulic fluid resulting from functioning of the BOPs with large capacity operators. Hose collapse is, of course, undesirable. The present dump valve and the improved BOP operating system are designed to reduce flow velocities in the control system, and thereby reduce the incidence of BOP control hose collapse. In the improved BOP operating system, the dump valve is positioned at or near the open port on the BOP to vent fluid from the system during the closing sequence. Because the dump valve is located at or near the open port on the Ram&#39;s BOP, this high velocity fluid is vented and does not pass through the open side hose. The control hoses on the open side of the BOP will, therefore, be less prone to collapse because they are no longer exposed to the hydraulic shock and negative pressure waves caused by high velocity flow of fluid when the BOP rams are being closed.  
           [0009]    When the rams are being opened, the dump valve also acts as a dampener to reduce the incidence of hose collapse on the close side of the operating system. In a preferred embodiment, when the rams are functioned open, fluid passing through the dump valve is restricted because the orifice through the dump valve is smaller than the inside diameter of the hose leading to and exiting from the dump valve. This flow restrictor will effectively slow down the velocity of the fluid entering the BOP rams. In turn, the velocity of the exhausting fluid from the close side will be reduced to a rate that reduces hydraulic shock and therefore reduces the incidence of hose collapse. In some prior art BOP operating systems, it may take as much as 20 seconds to close and open the rams. The improved BOP operating system with quick dump valve should allow the rams to close in approximately 5 to 15 seconds; however, it may take more than 30 seconds for the rams to open.  
           [0010]    Maintenance on prior art BOP operating systems is sometimes lengthy and expensive. The present dump valve is smaller and lighter than conventional SPM valves or pilot operated check valves, which will facilitate valve installation reliability and maintenance.  
           [0011]    The improved BOP operating system with quick dump valve should reduce the amount of time it takes to make an emergency disconnect of the LMRP from the BOP stack. In prior art BOP operating systems when it was necessary to close the rams, fluid was forced through a length of hydraulic hose, a shuttle valve and additional segments of tubing or hose before it finally reached the directional control valve vent port on the control pod. This circuitous hydraulic vent path on the close side of prior art operating systems results in a high differential pressure, which decreases flow of control fluid when the rams are being closed. The decreased flow consumes valuable seconds and, as such, increases the time required to close the rams and disconnect the LMRP from the BOP stack. Positioning the quick dump valve at or near the BOP Ram&#39;s open port will substantially shorten the hydraulic vent path and reduce the differential pressure. All of these features will reduce the amount of time required to close the BOP rams during an emergency and thus speed up the disconnect of the LMRP from the BOP stack.  
         SUMMARY OF INVENTION  
         [0012]    The quick dump valve uses a ported shuttle design that shifts to either expose or seal off the vent port in the valve. When the BOP is being closed, the shuttle moves to the vent position allowing fluid to be vented from the improved operating system. This vent function which is located at or near the BOP prevents high velocity fluid from passing through the open side hose thus reducing the incidence of hydraulic shock, vibration and hose collapse.  
           [0013]    When the BOP is being opened, the shuttle in the dump valve moves to the open position allowing fluid to pass through the dump valve and into the BOP. A flow restrictor is positioned in the shuttle, which acts as a dampener to reduce hydraulic shock, vibration and the incidence of hose collapse on the close side of the BOP rams. While the BOP is being opened, it is important that the shuttle achieve a good seal to prevent fluid from escaping to vent. The diameter on the supply side of the shuttle is larger than the diameter on the BOP side which results in more force being applied to the seals to prevent unwanted fluid from escaping to vent while the BOP is being opened.  
           [0014]    In some situations, it is desirable to prevent fluid from flowing to supply when fluid is escaping to vent while the BOP is being opened. In the first alternative embodiment, a ball check valve, is positioned in the shuttle to block fluid flow from the BOP to supply when the dump valve is in the vent position. In the first alternative embodiment, the diameter on the supply side of the shuttle is larger than the diameter on the BOP side, which results in more force being applied to the seals to prevent unwanted fluid from escaping to vent while the BOP is being opened.  
           [0015]    In the second alternative embodiment, a ball check valve is positioned in the shuttle to block fluid flow from the BOP to supply when the dump valve is in the vent position. In the second alternative embodiment, the diameter on the supply side of the shuttle is the same diameter as in the BOP side. The cracking pressure of the check valve results in the differential pressure and force required to energize the metal to metal face seal. Differential area was utilized to accomplish this in the alternative and first alternative embodiment.  
           [0016]    In the third alternative embodiment, there is no internal check valve and the diameter on the supply side of the shuttle is the same diameter as on the BOP side. In the third alternative embodiment soft seals are used on both sides of the shuttle to achieve a seal. These seals may be located in either the shuttle or adapters. 
       
    
    
     BRIEF DESCRIPTION OF DRAWINGS  
       [0017]    In order to more fully understand the aforementioned features, advantages and objects of the present invention, a more detailed description of the invention is provided in the appended drawings. It is noted, however, that the appended drawings illustrate only a typical embodiment of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments. Reference the appended drawings, wherein:  
         [0018]    [0018]FIG. 1 is a hydraulic circuit showing the BOP rams in the closed position and the quick dump valve of the present invention in the vent position.  
         [0019]    [0019]FIG. 2 is a hydraulic circuit showing the BOP rams in the open position and the dump valve of the present invention in the open position.  
         [0020]    [0020]FIG. 3 is a perspective view of a preferred embodiment of the quick dump valve of the present invention.  
         [0021]    [0021]FIG. 4 is a section view of the quick dump valve of FIG. 3 in the vent position with flow arrows showing the direction of fluid flow from the BOP through the dump valve and out the vent.  
         [0022]    [0022]FIG. 5 is a section view of the dump valve of FIG. 3 in the open position with flow arrows showing the flow of fluid from supply through the dump valve through the BOP.  
         [0023]    [0023]FIG. 6 is an enlargement of the metal to metal seal  6  shown in FIG. 5.  
         [0024]    [0024]FIG. 7 is an alternative embodiment of the dump valve of the present invention including a ball check valve. This ball check valve eliminates all return flow through the supply side hydraulics during venting. The supply side of the shuttle has a larger diameter than the BOP side.  
         [0025]    [0025]FIG. 8 is a second alternative embodiment of the dump valve of the present invention including a ball check valve. Both sides of the shuttle are the same diameter. The spring in the ball check valve creates a differential pressure across the shuttle and the force necessary to energize the metal seal.  
         [0026]    [0026]FIG. 9 is a third alternative embodiment of the dump valve of the present invention having soft seals. Both sides of the shuttle have approximately the same diameter. Axial force is not required to energize these seals as in the previously described embodiment. 
     
    
     DETAILED DESCRIPTION  
       [0027]    The quick dump valve uses a ported shuttle design that shifts to either expose or seal off the vent port in the valve. When the BOP is being closed, the shuttle moves to the vent position, allowing fluid to be vented from the improved operating system. This vent function which is located at or near the BOP prevents high velocity fluid from passing through the open side hose, thus reducing the incidence of hydraulic shock, vibration and hose collapse.  
         [0028]    Control pods, attached to the LMRP, direct hydraulic operating fluid to all the functions on the BOP and LMRP. The LMRP is positioned on the BOP stack. BOP control systems have two (2) redundant hydraulic systems commonly referred to in the industry as blue and yellow pods.  
         [0029]    [0029]FIG. 1 is a hydraulic circuit diagram of a portion of the improved BOP operating system with the quick dump valve  10  positioned at or near the open port on the BOP. In FIG. 1, fluid flows from the yellow pod hydraulic supply through valves on the control pod through the shuttle valve generally identified by the numeral  12  through hoses  14  as identified by the flow arrow to the close port  16  in the BOP assembly  18 . This side of the operating system is referred to as the close side of the system because fluid flows into this side when the rams are functioned close. A piston  20  divides the BOP assembly  18  into a close chamber  22  and an open chamber  24 . A rod  26  extends from the piston  20  to the BOP rams.  
         [0030]    The open chamber  24  connects to an open port  28 , which connects to a short conduit  30 , which connects to the quick dump valve  10 . Alternatively, the dump valve  10  can be directly connected to the open port  28 . Additional hoses  32  connect the dump valve  10  to one of three ports on the shuttle valve generally identified by the numeral  35 . The other two ports on the shuttle valve  35  connect to the blue pod and the yellow pod hydraulic supply as well known to those skilled in the art. When either the blue pod accumulators or the yellow pod accumulators are energizedWhen hydraulic fluid is directed from either the blue or yellow pods, the shuttle valve  35  seals off the path of the non-energized hydraulic system and routes the fluid to the BOP.  
         [0031]    In order to open the rams as shown in FIG. 1, high pressure fluid exits from a pod, in this case the yellow pod, and moves through the shuttle valve  12 , the conduit  14 , the close port  16  and enters the close chamber  22  thus moving the piston  20  to the left-hand side of the BOP assembly  18  as shown in FIG. 1. As high-pressure fluid enters the close chamber  22 , fluid must exit the open chamber  24 . As the piston  20  moves to the closed position, the fluid in the open chamber  24  moves into the dump valve  10 , shifting it to the vent position (FIG. 4) thus venting the fluid to sea. During the closing process fluid is being vented through the dump valve  10 . After the BOP is closed, the pressure in the close chamber  24  equalizes and no further fluid is vented. However, the shuttle  36  in the dump valve  10  remains in the vent position until the BOP is opened. During vent flow the majority of the fluid exhausts through the vent port  44  of the dump valve  10 . A small portion of fluid, between 10 to 20%, flows through the flow restrictor passage  82  in the shuttle, and back through the shuttle valves  35  where it exhausts to the ocean (via components not shown in FIG. 1). Because the flow rate back through the shuttle valves is greatly reduced, energy which can trigger vibration or oscillation is also low. As an alternative configuration a check valve can be employed in the inside of the dump valve  10  to totally eliminate this flow.  
         [0032]    The BOP assembly  18  operates with fluids that are flowing as fast as 320 gpm at pressures of 1500 to 3000 psi. These high pressures and high flow rates sometimes create hydraulic shock and vibration in the BOP operating system generally shown in FIG. 1. Prior art SPM&#39;s and pilot operated check valves are sometimes installed in “Tee” connections located near the BOP on both the opening and closing sides. These valves are actuated by external means to vent return flow to the ocean. This is similar to the function performed by the dump valve  10 , however, the dump valve  10  is a much simpler device containing fewer moving parts, and therefore improved reliability. Also due to the greater size of the prior art SPM&#39;s and pilot operated check valves, they must be mounted in the BOP frame or other structure which is a greater distance away than the location of the present dump valve  10 , increasing the resistance to vent flow. In the improved operating system of FIG. 1, the dump valve  10  is installed at the open port  28  or in close proximity thereto by conduit  30 . When the BOP is closed as shown in FIG. 1, the dump valve  10  is in the vent position allowing fluid from the close chamber  24  to vent from the operating system. This reduces hydraulic shock and vibration and the incident of hose collapse on the open side of the operating system. The improved BOP operating system of FIG. 1 with the quick dump valve  10  allows the BOP rams to be closed more quickly than most prior art systems because the fluid from the open chamber  24  is vented from the system at or near the open port  28 . Some prior art systems took up to 20 seconds to close. The present invention should be able to close in 5-15 seconds.  
         [0033]    The dump valve  10  is smaller and lighter than conventional SPM or pilot operated check valves which should facilitate installation and maintenance on the improved BOP operating system. The dump valve  10  is a simpler more reliable design than prior art SPM and pilot operated check valves.  
         [0034]    [0034]FIG. 2 is a partial hydraulic circuit diagram portion of the improved BOP operating system. In order to open the BOP rams, high pressure fluid flows from the blue pod hydraulic supply through the shuttle valve  35  through the piping and/or hose  32  and enters the dump valve  10 . The velocity of this fluid causes the dump valve to move from the vent position of FIG. 4 to the open position of FIG. 5. In the open position, fluid passes through a flow restrictor in the dump valve  10  to the open port  28  and into the open chamber  24 . This causes the piston  20  to move towards the right-hand side of the drawing, which retracts the rod  26  thus opening the BOP. As the piston  20  moves from the full closed position of FIG. 1 to the full open position, fluid in the closed chamber  22  moves through the close port  16  and the hose  14  on the close side of the BOP operating system. In order to dampen hydraulic shock, the present invention will take more than 30 seconds to open, but this is acceptable because the open function does not occur under emergency conditions.  
         [0035]    [0035]FIG. 3 is a perspective view of the dump valve  10 , which is supported by brackets  38  and  40 . The dump valve  10  has a supply port  34 , which connects to the hose  32  on the open side of the operating system. A BOP port  42  connects to the hose  30  or directly to the open port  28 . A vent port  44  is connected to conduits, which are vented to sea.  
         [0036]    [0036]FIG. 4 is a section view of the dump valve  10  in the vent position. In this position, fluid moves from the open chamber  24 , through the valve  10  and is vented to sea. When the shuttle  36  is in the vent position fluid flows through the dump valve  10  as shown by the flow arrows in the drawing. Fluid enters the dump valve  10  through the BOP port  42  and exits through the vent port  44  as shown by the flow arrows. The body  46  has a longitudinal bore that is threaded to receive the supply adapter  48  and the BOP adapter  50 . An O-ring  52  is positioned in channel  51  and between the body  46  and the BOP adapter  50  thus creating a seal between these two components. Another O-ring  54  is positioned between the supply adapter  48  and the body  46  to create a seal between these two components. The body also has a transverse bore which forms the vent port  44  and which connects to the longitudinal bore.  
         [0037]    The shuttle  36  has a central radial collar  56  and opposing end portions  58  and  60 . The diameter, identified by the arrow A, of the end portion  58 , is larger than the diameter, identified by the arrow B, of the end portion  60 . This step in diameter produces greater area on the supply end  58 . When the shuttle  36  is in the open position shown in FIG. 5, and the BOP piston  20  has reached full travel stopping flow and equalizing the pressure across the shuttle, a difference in force is created by this greater area on the supply end holding the shuttle in the open position and effecting a metal to metal seal as shown in FIGS. 5 and 6. The area of the end portion  58  should be larger than the area of the end portion  60  to ensure a good seal. Applicants have determined that a good seal can be achieved if the area of end portion  58  is approximately 1.5 times greater than the area of the end portion  60 ; however other area ratios may be suitable, provided that a good seal is achieved when the valve  10  is in the open position as shown in FIGS. 5 and 6.  
         [0038]    The end portion  58  has an O-ring groove  61  formed therein. An O-ring  62  and a first backup ring  64  and a second backup ring  66  are positioned in the O-ring groove  61 . The O-ring can be formed from conventional materials such as nitrile rubber provided that they will meet operational temperatures in the subsea environment. The backup rings are typically produced from polymers such as Delrin® or Teflon®.  
         [0039]    The end portion  60  includes a plurality of apertures  68 ,  70 ,  72 ,  74  and others not shown. These transverse apertures connect with a bore  76  to allow fluids to flow through the dump valve  10  to the vent port  44  as shown by the flow arrows in FIG. 4. Fluids flow from the open chamber  24  to the open port  28 , through the conduit  30  to the BOP port  42  through the bore  76 , and the plurality of apertures  68 ,  70 ,  72  and  74  to the vent port  44  and hence to sea.  
         [0040]    A bore  80  is formed in the longitudinal axis of the end portion  58  of the shuttle  36 . A flow restrictor  82  allows fluid communication between the bore  80  and the bore  76  better seen in the next figure FIG. 5.  
         [0041]    [0041]FIG. 5 is a section view of the dump valve  10  in the open position allowing fluid to flow through the dump valve  10  to the open chamber  24  of the BOP assembly  18  as shown by the flow arrows. Fluid enters the supply port  34 , passes through the bore  80 , the flow restrictor  82 , the bore  76 , the BOP port  42  and thereafter flows into the open chamber  24  in the BOP assembly  18  as better seen in FIG. 1. For a one inch dump valve, applicants have determined that a flow restrictor with an I.D. of from 0.156 to 0.375 inches is suitable. The 0.156 inch I.D. flow restrictor allows a flow rate of 20 gpm at 1500 psi differential pressure.  
         [0042]    The shuttle  36  is typically located in one of two positions. The vent position is shown in FIG. 4 and the open position is shown in FIG. 5. When the shuttle is in the vent position of FIG. 4 the shoulder  55  abuts the supply adapter  48 . When the shuttle  36  is in the open position of FIG. 5, the end portion  58  of shuttle  36  is in sealing engagement with the supply adapter  48  and the end portion  60  of shuttle  36  is in sealing engagement with the BOP adapter  50 . Various types of seals could be used to accomplish a seal between the end portion  58  and the adapter  48  and the end portion  60  and the adapter  50 , including metal to metal seals or soft seals. It is important that the seals utilized withstand the high pressures and flow velocities encountered in this application. It is important that the shuttle  36  achieve a seal with the adapter  48  and adapter  50  when the shuttle is in the open position as shown in FIG. 5. Otherwise hydraulic fluid will bleed out the vent and slow down or thwart efforts to open the BOP rams. Likewise a good seal between the shuttle  36  and the adapter  48  and adapter  50  is important when the valve  10  is in the vent position.  
         [0043]    [0043]FIG. 6 is an enlarged section view of the end portion  60  of the shuttle  36  and a portion of the BOP adapter  50  using metal to metal seals. Again, other types of seals may be suitable for this valve and the selection of metal to metal seals is a manufacturing choice. The shuttle  36  includes a circumfrential flange  56  with a shoulder  57  which is a part of end portion  60 . An outwardly tapered metal sealing surface  100  is formed on the shoulder  57 . Applicants believe that a taper of approximately 8° is optimum for this application. However, other tapers in the range of 5-15° may also be effective so long as they create a coining effect on the metal valve seat  102  of the supply adapter  50 . The only requirement for the angle of taper is to achieve coining and therefore sealing between the sealing surface  100  and the metal valve seat  102 . FIG. 6 shows the sealing surfaces after the dump valve  10  has been manufactured but before any coining has occurred.  
         [0044]    The adapter  50  includes a chamfer  104  recessed behind the metal valve seat  102  to thereby create an obtuse metal point  106  that will contact the tapered metal sealing surface  100  on the flange  56  of the shuttle  36 . Coining occurs when the shuttle moves back and forth from the vent to the open positions. As the shuttle moves back and forth, the tapered metal sealing surface  100  impacts the point  106  and metal it displaced from the point  106  to the chamfer  104 . This displacement of metal is referred to as coining.  
         [0045]    [0045]FIG. 6 shows the metal valve seat  102  and the metal sealing surface  100  on the end portion  60  of shuttle  36  before any coining has occurred. Applicant uses a chamfer with a 15° angle and a 0.015 inch radius. However, the exact size and depth of the chamfer are not particularly critical because this is merely a recess or space into which displaced metal will move due to progressive coining. A step back shoulder or other recess in lieu of the chamfer may also prove effective provided that there is room to receive the displaced metal from the point  106  such that it does not interfere with movement of the shuttle  36 .  
         [0046]    After the shuttle  36  has moved back and forth on several occasions, the metal sealing surface  100  of the shuttle  36  impacts the point  106  of the metal valve seat  102 , and a portion of the metal in the point  106  is displaced into the chamfer  104 . A metal to metal seal is therefore achieved between the metal valve seat  102  and the outwardly tapered metal sealing surface  100  of the flange  56  on the shuttle  36 .  
         [0047]    [0047]FIG. 7 is an alternative embodiment of the dump valve in the vent position. The valve  210  is constructed in a manner similar to the valve of FIG. 4 and includes a body  246  defining a vent port  244 , a BOP adapter  250  defining a BOP port  242  and a supply adapter  248  defining a supply port  234 . The shuttle  236  includes an end portion  258  and opposite end portion  260 . The shuttle  236  includes a bore  280  having a shoulder  294 . A ball check valve assembly  283  includes a ball  284  that is held in place against a valve seat  288  by spring  286  which rests against the shoulder  294 . The valve seat  288  threadably engages the shuttle at shuttle threads  292  and seat threads  290 .  
         [0048]    When the valve  210  is in vent position, as is shown by the flow arrows in FIG.  7 , the spring  286  holds the ball  284  against the valve seat  288  to prevent fluid flow to the supply port  234 . The end portion  258  has an O-ring groove  61  formed therein. An O-ring  62  is positioned in the O-ring groove  61  creating a seal between the adapter  248  and the shuttle  236 . Thus, when the valve  210  is in the vent position as shown, in FIG. 7 no fluid flows to supply because of the seal achieved by the O-ring  62  with adapter  248  and the ball check valve assembly  283 . However, when the valve  210  is in the open position, fluid pressure acting on the ball overcomes the spring force moving the ball away from the seal and allowing fluid to flow from supply to the BOP. The O-ring  62  makes a seal with adapter  248  to prevent fluid from escaping to vent when the valve is in the open position. The metal valve seat  102  and the metal sealing surface  100  on end portion  260  achieve a seal between the shuttle  236  and the adapter  250 , to likewise prevent fluid from escaping to vent when the valve is in the open position.  
         [0049]    The diameter of the end portion  258  is larger than the diameter of end portion  260 . This step in diameter produces greater area on the supply end  258 . When the shuttle  236  is in the open position, and the BOP piston  20  has reached full travel stopping flow and equalizing the pressure across the shuttle, a difference in force is created by this greater area on the supply end portion  258  holding the shuttle in the open position. Applicants have determined that a metal to metal seal can be achieved if the area of end portion  258  is approximately 1.5 times greater than the area of the end portion  260 ; however, other area ratios maybe suitable, provided that a good seal is achieved when the valve is in the open position.  
         [0050]    [0050]FIG. 8 illustrates a second alternative embodiment of the dump valve which includes the ball check assembly  283 , and including supply, vent and BOP ports of essentially the equal diameter. The body  346  defines the vent port  344 , and the adapters  350  and  348394  define the BOP port  342  and the supply port  334  respectively. The ball check valve assembly  283  includes a ball  384 , a spring  394386  and a valve seat  388 .  
         [0051]    The metal valve seat  102  and the sealing surface  100  on the end portion  360  of shuttle  336  achieve a seal between the shuttle  336  and the adapter  350 , to prevent fluid from escaping to vent when the valve is in the open position.  
         [0052]    The shuttle  336  has end portion  358  and opposite end portion  360  of approximately equal diameters. When in the open position, the spring  386  in the ball check valve results in the pressure on the supply side of the shuttle  336  to be greater than the pressure on the BOP side of the shuttle, resulting in a force pushing the shuttle  336  against the BOP adapter  350 , and effecting a seal between the tapered sealing surface  100  and the metal valve seat  102 .  
         [0053]    [0053]FIG. 9 is a third alternative embodiment of the dump valve. The valve  410  is constructed in the same manner as the valve of FIGS.  3 - 5 , with the exception of the shuttle, the relative port diameters and the soft seal assembly. The shuttle  436  has end portion  458  and opposing end portion  460 . End portion  458  engages supply adapter  448 . End portion  460  engages BOP adapter  450 . Adapters  448  and  450  are of equal size and shape. In FIG. 9 the metal to metal seal illustrated in FIG. 6 is replaced by a soft seal created by O-ring  96  which is located in channel  98  of the shuttle  436 . Further, the diameters of the supply port  434 , vent port  444  and BOP port  442  are all the same diameter, which may be advantageous for particular applications. The type of seals employed do not require axial force to be energized as in the previous embodiments discussed.  
         [0054]    The shuttle  436  has end portion  458  and opposing end portion  460 , both of which are of approximately equal diameter. Thus, the forces exerted by the fluid on the shuttle  436  are balanced when the shuttle  436  is in the vent position of FIG. 9 and the open position, not shown. As previously discussed, the type of seal is a matter of manufacturing convenience. The valve  410  uses two soft seals, i.e., the O-ring  96  and the O-ring  62 . As a matter of manufacturing choice, other types of seals could also be employed. A check valve could also be utilized in this concept if desired.  
         [0055]    Having described the invention in detail, those skilled in the art will appreciate that modifications may be made of the invention without departing from its spirit and scope. Therefore, it is not intended that the scope of the invention be limited to the specific embodiments described. Rather, it is intended that the scope of the invention be determined by the appended claims and their equivalents.

Summary:
In some prior art Blowout Preventer (BOP) operating systems, high velocity fluid flows and low differential pressures induced vibration in the system. This vibration may result in collapse and failure of hydraulic hoses in the system. A quick dump valve has been added at or near the open port on the BOP assembly to reduce vibration and other problems. The dump valve has a vent position and an open position. Several alternative embodiments add a ball check valve assembly to the shuttle in the quick dump valve.