STACKABLE INTERLOCKING INTERVERTEBRAL SUPPORT SYSTEM

Abstract: A intervertebral support system (5), comprising: a center portion (10) having top (11B) and bottom (11A) recesses; a top portion (20B) having a bottom recess (21B), the bottom recess (21B) in the top portion (20B) interlocking with the top recess (11B) in the center portion (10) when the top portion (20B) is positioned on top of the center portion (10); and a bottom portion (20A) having a top recess (21A), the top recess (21A) in the bottom portion (20A) interlocking with the bottom recess (11A) in the center portion (10) when the bottom portion (20A) is positioned under the center portion (10).

Description: STACKABLE INTERLOCKING INTERVERTEBRAL SUPPORT SYSTEM CROSS-REFERENCES TO RELATED APPLICATIONS [01] This application claims the benefit of prior provisional application no. 60/218,975, filed on July 17, 2000, under 37 CFR §1.78(a)(3), the full disclosure of which is incorporated herein by reference. BACKGROUND OF THE INVENTION [02] The present invention provides a stackable interlocking intervertebral support system, and methods for supporting adjacent vertebrae using a stackable interlocking intervertebral support system. [03] In preferred aspects, the present system comprises two, three (or more) separate portions which are stacked together to form an interlocked intervertebral support assembly. Advantageously, two of these three (or more) portions may be identical in size and shape, as will be explained. In the optional aspect of the invention in which only two separate portions are used, these two portions may be identical to one another in size and shape. [04] In one preferred aspect, the present invention preferably comprises a center portion, a top portion and a bottom portion. The top portion is positioned on top of the center portion and the bottom portion is positioned under the center portion. The top and bottom portions may be identically shaped and dimensioned, but are positioned upside down with respect to one another, on opposite sides of the center portion, as will be explained. [05] In one aspect of the invention, however, only two portions are used, with the top portion being positioned directly on top of the bottom portion (with no center portion(s) required). [06] In further aspects of the present invention, more than three separate portions may be used. In such aspects, a plurality of identically shaped center portions are stacked one on top of the other. In other alternate aspects, various portions (including top, center and bottom portions) may be stacked side by side one another. [07] In accordance with the present invention, the center portion has a recess in each of its top and bottom surfaces. Each of the top and bottom portions of the present system also have recesses therein which engage and interlock with the recesses in the center portion. More specifically, the top portion preferably has a recess in its bottom surface and the bottom portion has a recess in its top surface which engage the respective recesses in the top and bottom of the center portion. [08] The present invention is assembled simply by stacking the three portions (top, center & bottom) one on top of one another in a patient's intervertebral space. When stacked together, the present assembly will form an "X" or "cross" type of shape, providing support over a large surface area of the adjacent vertebrae. [09] In further optional aspects of the invention, more than three portions are stacked together one on top of one another in a patient's intervertebral space. Specifically, a plurality of center portions are stacked on a bottom portion and a top portion is stacked thereover. [10] A further advantage of the present system is that, when assembled, it provides support in two perpendicular directions, thereby supporting a large area of the adjacent vertebrae, yet using only a minimal amount of material in actually achieving this advantage. This advantage is due, at least in part, to the assembled "cross" shape of the assembly. Moreover, the present invention can be dimensioned to be of a size such that the "arms" of the "cross" extend outwardly towards the edges of the vertebrae, providing support over the cortical bone at the vertebral edges. [11] Another advantage of the present invention is that, as the adjacent vertebrae tend to push together, this will hold the present support assembly together, even in the absence of any mechanical fastening or securing mechanisms between the top, center & bottom portions of the system. Specifically, both (one or more) center portion(s) and the two top/bottom portions are uniquely shaped and dimensioned such that when positioned one on top of another, they will remain firmly together, resisting any lateral tendency to slip apart. [12] Yet another advantage of the present invention is that it may be easily inserted into a patient's intervertebral space in a bi-portal minimally invasive surgical approach. Specifically, the bottom portion may be inserted through a first cannula into the patient's intervertebral space, with the center portion(s) thereafter being inserted through a second cannula into the patient's intervertebral space. The top portion may then be inserted through the first cannula into the patient's intervertebral space. In this aspect of the invention, the first and second cannulae are generally perpendicular to one another, being positioned in opposite posterolateral approaches. [13] Alternatively, all of the portions of the assembly may be inserted through the same operating cannula into the patient's intervertebral space, with successive portions then rotated perpendicular to one another after they have been positioned in the patient's intervertebral space. [14] In preferred aspects, each of the center, top and bottom portions of the assembly have a tapered end, which is dimensioned to engage a ramping structure disposed within one of the recesses on an adjacent portion such that the separate portions of the assembly may be "slip-fit" together, with pressure between the adjacent vertebrae holding each of the pieces of the assembly together. [15] In addition, an optional tapered front end of the center portion may used to pry apart the adjacent vertebrae, prior to positioning the top portion thereover. [16] In optional aspects of the invention, a plurality of the present support assemblies can be positioned in a patient's intervertebral space, either on top of, beside, or both on top of and beside, one another. BRIEF DESCRIPTION OF THE DRAWINGS [17] Fig. 1 is an exploded front / side perspective view of an exemplary arrangement of the present stackable interlocking intervertebral support system. [18] Fig. 2 is a top front / side perspective view of the exemplary arrangement of the present system seen in Fig. 1. [19] Fig. 3 is a bottom front / side perspective view of the exemplary arrangement of the present system seen in Fig. 1. [20] Fig. 4 is a top plan view of the exemplary arrangement of the present system seen in Fig. 1. [21] Fig. 5 is a front / side elevation view of the exemplary arrangement of the present system seen in Fig. 1, (show in two adjacent vertebrae in an exploded view). [22] Fig. 6 is a rear elevation view of the exemplary arrangement of the present system seen in Fig. 1. [23] Fig. 7A, 7B and 7C are front perspective views of the center portion of the present system. [24] Fig. 8 is a rear perspective view of the center portion of the present system. [25] Fig. 9A is a top plan view of the center portion of the present system. [26] Fig. 9B corresponds to Fig. 9A, but has center ramp/recesses angled to a lateral axis across the center portion. [27] Fig. 10 is a side elevation view of the center portion of the present system, [28] Fig. 11 is a front elevation view of the center portion of the present system. [29] Fig. 12 is a top front perspective view of the bottom portion of the present system, (or is a bottom perspective view of the top portion of the present system). [30] Fig. 13 is a top rear perspective view of the bottom portion of the present system, (or is a bottom perspective view of the top portion of the present system). [31] Fig. 14 is a bottom rear perspective view of the bottom portion of the present system. [32] Fig. 15 is a top plan view of a bottom portion of the present system. [33] Fig. 16 is a side elevation view of the bottom portion of the present invention. [34] Fig. 17 is a front elevation view of the bottom portion of the present invention. [35] Fig. 18 is a top perspective view of a patient's intervertebral space showing the positioning of the present system (with one vertebrae shown in phantom). [36] Fig. 19 is a top plan view of a patient's intervertebral space showing posterolateral approaches used in positioning the separate portions of the present system. [37] Fig. 20 is an exploded perspective view of a patient's intervertebral space showing an assembly comprising four portions, (including two center portions, a top portion and a bottom portion) positioned one on top of the other. [38] Fig. 21 is an exploded perspective view of a two portion intervertebral support assembly. DETAILED DESCRIPTION OF THE INVENTION [39] Referring first to Fig. 1, an exploded front side perspective view of the present stackable interlocking intervertebral support system 5 is provided. In one preferred arrangement, system 5 comprises a center portion 10, a bottom portion 20A and a top portion 20B. (As will be explained, other arrangements are possible). As can be seen throughout the attached Figs., portions 20A and 20 may preferably be identical in shape and size. Accordingly, the present system 5 may actually comprise one center portion 10 and two top/bottom portions 20. [40] Figs. 2 and 3 show respective top and bottom perspective views of the present system, in an assembled format. As will be explained, an advantage of the present system is that it provides support between adjacent vertebrae without requiring any mechanical fastening systems between the top, center and bottom portions of the assembly. Rather, center portion 10, bottom portion 20 A and top portion 20B are all assembled together with their novel shapes assisting in keeping them together. [41] Referring to the attached Figs., (and to Figs. 7A to 10 in particular), center portion 10 is provided with bottom recess 11 A and top recess 1 IB, passing thereacross, as shown. [42] Also referring to the attached Figs., (and to Figs. 13 to 16 in particular), bottom portion 20A is also proved with a top recess 21 A. (Conversely, being identically shaped to bottom portion 20A, top portion 20B is also provided with a bottom recess 2 IB). [43] An important aspect of the present invention is that, when bottom portion 20A is positioned below center portion 10, recess 21 A will engage and interlock with recess 11 A. Conversely, when top position 20B is positioned on top of center portion 10, recess 2 IB will engage and interlock with recess 1 IB. Accordingly, when center portion 10, bottom portion 20A and top portion 20B are stacked together, recesses 11 will engage recesses 21, such that assembly 5 forms an "X" or "cross" shape. [44] As can be seen, recesses 11 and 21 are preferably positioned mid-way (ie: centrally) along the respective lengths of portions 10 and 20. As illustrated, assembly 5 will have an "X" shape with each of the four branches of the "X" being relatively equal in length. Within the scope of the present invention, however, recesses 11 and 21 may instead be positioned closer to one end of their respective portions than another, such that the "X" shape of the present assembly will instead have two of its branches longer than another two of its branches (and may even approach a "V" shape assembly). [45] Moreover, the angles at which recesses 11 and 21 cut laterally across portions 10 and 20 can be angled as shown in Fig. 9B (for center portion 10). As such, when stacked together, the angles between each of the 4 "arms" of the "X" of the present assembly need not be perpendicular to one another. (For example, 2 pairs of arms may be 60° apart, with the other 2 pairs of arms being 120° apart). [46] As can be seen throughout the attached Figs., center portion 10 has a bottom surface 12 and a top surface 14. Bottom portion 20A has a bottom surface 22A, and top portion 20B has a top surface 22B. When the three portions of the present assembly are assembled, surface 14 is coplanar with surface 22B and surface 12 is coplanar with surface 22A. [47] As shown in Fig. 5, surfaces 12 and 22A together support (ie: buttress against) vertebra 50 and surfaces 14 and 22B together support (ie: buttress against) an opposite adjacent vertebra 52. (For illustration purposes only, opposite adjacent vertebrae 50 and 52 are shown in an exploded view). It is to be understood that after distraction vertebrae 50 and 52 will tend to move toward one another, applying pressure to the top and bottom of assembly 5, keeping assembly 5 together. [48] As can also be seen, surfaces 12, 14, 22 A and 22B may all have a plurality of small grooves 23 (or other surface irregularities) which increases sliding friction across these surfaces. [49] A further advantage of the novel shape of center portion 10 is that it has a tapered front end 13. hi a preferred method of assembling the present support assembly 5, as illustrated in Figs. 18 and 19, center portion 10 is advanced minimally invasively into patient P in a posterolateral approach through cannula 60 and positioned between opposite adjacent vertebrae 50 and 52 (shown here as being on top of vertebra 50). Tapered end 13 will tend to pry apart adjacent vertebrae 50 and 52, providing the surgeon with a "self- distracting" vertebral support system. Bottom portions 20A and top portions 20B are advanced through minimally invasive cannula 62 in an opposite posterolateral approach. Typically, bottom portion 20A is positioned first, followed by center portion 10 and top portion 20B stacked sequentially thereover. [50] Each of center portion 10 and top portion 20B also have tapered front ends 13 and 25 which (as center portion 10 and top portion 20B are sequentially slipped over bottom portion 10 and center portion 10), will engage ramp structures 17 disposed within recesses 21 A and 11A in respective bottom portion 20A and center portion 10, such that center portion 10 and top portion 20B are "snap-fitted" over bottom portion 20A. [51] More specifically, during insertion, vertebrae 50 and 52 will tend to rest against surfaces 12 and 14 of center portion 10. As center portion(s) 10 and top portion 20B are "snap-fitted" over bottom portion 20 A and center portion 10, their respective tapered ends 13 and 25 will assist in urging vertebrae 50 and 52 apart. [52] When assembled, ramp structures 27 disposed within recesses 21 A and 21B will interlock with engage ramp structures 17 in center portion 10, such that assembly 5 will be held together, by intervertebral pressure (on surfaces 14 and 22B, and surfaces 12 and 22A) urging vertebrae 50 and 52 together. [53] Portions 10 and 20 of the present invention may preferably each have a narrow elongated shape, as shown. Accordingly, they may be dimensioned to be small enough to pass through an operating cannula, for example, an operating cannula having an interior diameter equal to, or less than, 8 mm or 6 mm. [54] In preferred aspects of the invention, portions 10 and 20 are preferably made of bone allo graft material, offering the advantages of promoting healing and eventual absorption of system 5. Alternatively, portions 10 and 20 may be made of metal, or any other suitable bio-implantable material. [55] Each of center portion 10, and top/bottom portion 20 may optionally have side grooves 15 and 25 in which opposite prongs 42 of a two prong inserter 40 (such as a "pinching" inserter as shown in Figs. 7A and 13) which may be used when inserting each of center portion 10 and top/bottom portions 20 through respective surgical cannulae 60 and 62. [56] If desired, the vertical height of the present system can be increased by stacking more than one center portion 10 (as shown in Fig. 20 in which an assembly 5 A is shown having two center portions 10). It is to be understood that more than two center portions 10 may be used in assembling the present intervertebral support system, as desired. [57] In yet another optional aspect of the invention, assemblies 5 may be made small enough such than more than one can be positioned side by side in a patient's intervertebral space. [58] As is seen in Fig. 21, a two portion intervertebral support assembly 5B is also contemplated. In this aspect of the invention, top portion 20B is positioned directly on top of bottom portion 20A, with recesses 21 A and 21B interlocking together. [59] Many other system arrangements are possible. For example, two, or more than two portions 10 can be stacked on top of one another (similar to the stacking of portions 20 in Fig. 21).

Claims: WHAT IS CLAIMED IS: 1. A intervertebral support system, comprising: a center portion having top and bottom recesses; a top portion having a bottom recess, the bottom recess in the top portion interlocking with the top recess in the center portion when the top position is positioned on top of the center portion; and a bottom portion having a top recess, the top recess in the bottom position interlocking with the bottom recess in the center portion when the center portion is positioned on top of the bottom portion. 2. The intervertebral support system of claim 1, wherein the top and bottom recesses in the center portion are generally centrally located mid-way along the length of the center portion. 3. The intervertebral support system of claim 1 , wherein the bottom recess in the top portion and the top recess in the bottom portion are generally centrally located mid- way along the length of the respective top and bottom portions. 4. The intervertebral support system of claim 1 , wherein one end of the center portion is tapered downwardly from a top surface and upwardly from a bottom surface. 5. The intervertebral support system of claim 1, wherein each of the top, center and bottom portions have side grooves extending along opposite sides thereof, the side grooves each being adapted to receive a prong of a positioning tool therein. 6. The intervertebral support system of claim 1, wherein the center portion has a generally flat top surface and a generally flat bottom surface, and wherein the top portion has a generally flat top surface, and wherein the bottom portion has a generally flat bottom surface; wherein the top surfaces in the center portion and the top portion are generally co-planar when the top portion is positioned on top of the center portion, and wherein the bottom surfaces of the center portion and bottom portion are generally co-planar when the bottom portion is positioned under the center portion. 7. The intervertebral support system of claim 6, wherein each of the top and bottom surfaces have a plurality of small grooves formed therein, the grooves increasing sliding friction across the top and bottom surfaces. 8. The intervertebral support system of claim 1, wherein the top and bottom portions are positioned parallel to one another and perpendicular to the center portion when the top portion is positioned on top of the center portion and the bottom portion is positioned under the center portion. 9. The intervertebral support system of claim 1, wherein each of the top and bottom portions have a tapered end, and wherein the top and bottom recesses in the center portion each comprise ramp portions which are dimensioned to engage the respective tapered ends of the top and bottom portions such that the center and top portions can be respectively slid over the bottom and center portions with the recesses in the top and bottom portions interlocking with the respective recesses in the center portion. 10. The intervertebral support system of claim 9, wherein the tapered ends of each of the top and bottom portions assist in advancing the top or bottom portion into a snap-fit position over the top and under the bottom recesses in the center portions. 11. The intervertebral support system of claim 1 , wherein the top and bottom portions are held against the center portion such that the recesses in the top and bottom portions interlock with the recesses in the center portion by pressure exerted between adjacent vertebrae. 12. The intervertebral support system of claim 1, wherein each of the top, center and bottom portions of the support assembly are dimensioned to be received through 8 mm surgical cannulae. 13. The intervertebral support system of claim 1 , wherein each of the top, center and bottom portions of the support assembly are dimensioned to be received through 6 mm surgical cannulae. 14. The intervertebral support system of claim 1, wherein the top and bottom portions are interchangeable. 15. The intervertebral support system of claim 1 , wherein the top, center and bottom portions are made from bone allograft. 16. The intervertebral support system of claim 1, wherein the top, center and bottom portions are made from metal. 17. A method of supporting adjacent vertebrae, by assembling an intervertebral support assembly between adjacent vertebrae, comprising: advancing a bottom portion having a top recess into a patient's intervertebral space; advancing a center portion having top and bottom recesses into the patient's intervertebral space; and advancing a top portion into the patient's intervertebral space; wherein the top portion has a bottom recess which interlocks with the top recess in the center portion, and the bottom portion has a top recess which interlocks with the bottom recess in the center portion such that a top surface of the top portion is generally coplanar with the top surface of the center portion, and such that a bottom surface of the bottom portion is generally coplanar with the bottom surface of the center portion. 18. The method of claim 17, wherein the bottom portion and the top portion are advanced in a first posterolateral approach and the center portion is advanced in a second posterolateral approach, wherein the first posterolateral approach is generally perpendicular to the second posterolateral approach. 19. The method of claim 17, wherein the intervertebral support assembly has an X-shape. 20. The method of claim 17, wherein each of the top, center and bottom portions are advanced into the patient's intervertebral space through minimally invasive surgical procedures. 21. The method of claim 20, wherein the surgical cannulae have an interior diameter not exceeding 8 mm. 22. The method of claim 20, wherein the surgical cannulae have an interior diameter not exceeding 6 mm. 23. The method of claim 17, wherein each of the top, center and bottom portions are individually supported by a surgical tool having two prongs, and wherein each of the top, center and bottom portions has side grooves dimensioned to receive one of the two prongs therein. 24. The method of claim 17, wherein positioning each of the top, center and bottom portions in the patient's intervertebral space assists in prying apart adjacent vertebrae. 25. The method of claim 17, wherein positioning any of the top, center and bottom portions comprises: advancing a tapered end of the portion over a ramp surface on an adjacent portion, the ramp surface on the adjacent portion being disposed within a recess on the adjacent portion, wherein a corresponding recess on the portion interlocks with the recess on the adjacent portion. 26. An intervertebral support system, comprising: a bottom portion having a top recess; and a top portion having a bottom recess, wherein the top and bottom recesses interlock together when the top portion is positioned on top of the bottom portion. 27. A method of supporting adjacent vertebrae by assembling an intervertebral support assembly between adjacent vertebrae, comprising: advancing a bottom portion having a top recess into a patient's intervertebral space; and advancing a top portion having a bottom recess into a patient's intervertebral space, wherein the top recess on the bottom portion interlocks with the bottom recess on the top portion such that a top surface on the bottom portion is generally coplanar with a top surface top portion, and such that a bottom surface on the bottom portion is generally coplanar with a bottom portion on the top portion.

Inventors: AHLGREN DAN K, AHLGREN, DAN, K.
Applicants: NUVASIVE INC, NUVASIVE, INC.
Application year: 2001
Main classification: A61F2
IPC codes: A61B17, A61F2