RECIRCULATABLE BALL-DROP RELEASE DEVICE FOR LATERAL OILWELL DRILLING APPLICATIONS

Abstract: Method for disconnecting tubular members and apparatus comprising upper (310) and lower housings (320) and a ball sleeve (330). The apparatus connects between tubing (150) and a drilling assembly (210). A splined connection is formed between a grooved recess (395) in the upper housing and a splined extension (450) of the lower housing. Shear screws (340) hold the ball sleeve (330) internally of the housings. To release, a ball (380) with a density equal to the density of the drilling fluid is pumped to seat on the sleeve (330) regardless of wellbore orientation. Pressure builds behind the sleeve (330), shearing the shear screws (340) so the sleeve (330) moves into the lower housing (320), thereby making the housings separable. Fluid continues flowing through recirculation ports (375) in the sleeve (330) before the housings are separated. After separation, a fishing tool grapples the extension to retrieve the lower housing (320) and drilling assembly (210). When the fishing tool attaches, flow can resume through the recirculation ports (375) to aid retrieval.

Description: RECIRCULATABLE BALL-DROP RELEASE DEVICE FOR LATERAL OILWELL DRILLING APPLICATIONS CROSS-REFERENCE TO RELATED APPLICATIONS Not Applicable. STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT Not Applicable. FIELD OF THE INVENTION The present invention relates generally to a well drilling apparatus release device and method for disconnecting tubular members downhole, such as, for example, disconnecting tubing from a bottom hole drilling assembly in the event the bottom hole assembly becomes stuck during downhole drilling operations. More particularly, the present invention relates to a disconnect method and release device of the ball-drop variety using a hollow ball with a density approximately equal to the drilling fluid density such that the ball can be pumped with the drilling fluid into a lateral or upwardly sloping well bore to engage and actuate the release device. Still more particularly, the present invention relates to a disconnect method and a ball- drop release device including a shiftable ball sleeve having recirculation ports through which flow can continue after the ball-drop release device has been actuated- BACKGROUND OF THE INVENTION Increasingly, the drilling of oil and gas wells is no longer a matter of drilling a vertically straight bore hole from the surface to the desired hydrocarbon zone. Rather, technology and techniques such as directional drilling have been developed to drill lateral or sometimes upwardly sloping well bores. It is often not economically feasible during such drilling operations to withdraw the drilling apparatus to add another discrete length of jointed drill pipe when necessary. Therefore, tools and methods have been developed for drilling bore holes using coiled tubing, which is a single length of continuous, unjointed tubing spooled onto a reel for storage in sufficient quantities to exceed the maximum length of the bore hole. In well drilling applications, many circumstances can arise in which it is desirable to disconnect the tubing from the bottom hole assembly, such as, for example, when a bottom hole assembly gets stuck during drilling and the tubing must be disconnected from the bottom hole assembly to facilitate fishing, jarring, or other operations. When application of a orque on .he tubular members is permissible, traditional disconnection means such as threaded connections are frequently acceptable. However, when using non-πgid tubing such as coi ed tubmg, a torque can not be applied to disconnect the tubing from the drilling apparatus, and an ,'Λial disconnection means must be utilized. Pre-installation of an axial release device between the tubing and the bottom hole drilling assembly can provide a means to disconnect tubular members downhole if and when disconnection becomes necessary. A vanety of axial disconnect devices have been developed for use downhole, some of which use hydraulic or electπcal lines that extend from the surface to actuate a piston and cause a release. One such device described in U.S. Patent No. 5,323,853 includes redundant releasing mechanisms depending alternatively on either hydraulic or electπcal actuation of a piston. The additional lines and cables run inside the well bore that are required to actuate this device have the disadvantage of creating an obstruction to fluid flow duπng normal drilling operations. Another type of known release device depends for actuation on directing fluid flow so as to create backpressure and actuate a piston. U.S. Patent No. 5,718,291 describes one such release mechanism that depends for actuation on either the use of backpressure created by flow through the device, or if flow is prevented, the use of built-up pressure within a passage in the device. In the first mode, backpressure created by flow through a restπctor above a shiftable sleeve overcomes a biasing spring to move the sleeve through a J-slot assembly until a passage is obstructed. Thereafter, pressure buildup in a second passage overcomes a shear pin, causing a piston to move and release dogs that lock two segments of the device together. If flow is prevented, pressure buildup in the second passage causes the piston to move against the shifting sleeve to overcome the force of the spπng and selectively move the sleeve through the J-slot assembly. A disadvantage of this device is that aligning the sleeve properly to engage the top of the J-slot assembly is cumbersome, requiring that pressure be created and removed by turning pumps on and off from the surface Still another conventional release device depends for actuation on dropping a ball into a well from the surface, sealing a flow passage, and building up pressure behind the ball to cause a disconnection. One such ball-drop release device is descπbed in U.S. Patent No. 5,419,399 and includes a housing with a slideable piston disposed with and releasably connected to the housing by shear screws. A ball is dropped into the well from the surface to seat with the upper end of the piston and block the flow passage, thereby creating pressure on a mandrel of the piston sufficient to overcome the shear screws. The mandrel moves downward such that keys align to fit into annular grooves on the mandrel to disengage notches, allowing the tubing to be disconnected from the dπlling apparatus A disadvantage of this device is that the operator must pull back or agitate the device to cause the keys to drop into the grooves should they fail to do so. A further ball-drop release device is descπbed in U.S Patent No. 5,526,888 and includes an upper and lower housing lnsertably connected and locked together by latch blocks, a slotted piston that operates the latch blocks, a pilot piston, and a lock-out mechanism operated by movement of the pilot piston. A sealing ball is dropped into the well and seats with the pilot piston to create a pressure differential sufficient to overcome shear pins, thereby allowing the pilot piston to axially shift downward Movement of the pilot piston releases a lock-out mechanism such that the slotted piston extends axially to retract the latch blocks and thereby disconnect the upper and lower housings. Release devices of the ball-drop vanety have several advantages over other types of release devices Namely, selective rather than inadvertent separation is ensured because the operator must drop a ball into the well bore to actuate the release mechanism- There are also no requirements for additional hydraulic cables oi electπcal lines to actuate the release mechanism, and there are no cumbersome alignment requirements However, conventional ball-drop release devices have some limitations The release ball is typically only suited for actuating a release device in a vertically disposed well bore. The release ball commonly has a density greater than the dπlling fluid density such that it drops down through the dnlhng fluid in a vertical well bore to land and seat on the ball sleeve, thereby sealing the flow passage. When the well bore is not vertical, it is difficult to dependably land and seat the ball on the ball sleeve, especially when the ball must climb up a chamfer in a reduced diameter section to reach the ball sleeve in a lateral or upwardly sloped well bore. Additionally, pπor ball-drop release devices prevent continued circulation of dπlling fluid through the device after the release mechanism is actuated, and these devices are not designed to effectively resist dπlling motor backup torque necessary to prevent the release mechanism from locking up in the event the dπlling motor is installed near the release device. The present invention overcomes the deficiencies of the prior art NOMENCLATURE Duπng the course of the following descπption, the terms "upper" and "lower" are used to denote the relative position of certain components with respect to the direction of flow of the incoming dπlling mud. Thus, where a term is descπbed as upper and another is descπbed as lower, it is intended to mean that dπlling mud flows first through the upper component befoie flowing through the lower component. Thus, these and other terms are used to identify the relative position of components in the release device with the upper components being positioned closer to the tubing and the lower components being positioned closer to the bottom hole assembly. SUMMARY OF THE INVENTION The present invention features a method for disconnecting tubular members downhole and a well dπlling release device compπsing a housing having upper and lower separable parts. The upper housing part has a first end forming a stepped recess and a second end adapted to be connected to well tubing, while the lower housing part has a first end forming a stepped extension and a second end adapted to be connected to a bottom hole assembly. The first ends of the upper and lower housing parts are connected such that the extension of the lower housing fits seahngly within the recess of the upper housing As said first ends connect, machined splines disposed circumferentially around the lower housing extension fit within corresponding grooves disposed circumferentially within the upper housing recess A shiftable ball sleeve with elongate recirculation ports around its lower circumference is disposed axially within the lower housing extension. In the connected and locked pre-release position, the upper and lower housing parts are engaged, and the ball sleeve is held in place relative to said upper and lower housing parts by shear screws extending radially through the upper housing part and the lower housing extension- The ball sleeve retains locking keys moveable in radial openings within the lower housing extension that lock against recesses in the upper housing Axial bores forming internal flow passages of varying diameter extend through the upper housing, ball sleeve, and lower housing, permitting the passage of fluid through the release device In the event the bottom hole assembly gets stuck duπng dπlling operations, the ball-drop release device may be actuated to disconnect the tubing from the bottom hole assembly allowing both to be retπeved To actuate the ball-drop release device, a ball is dropped into the well from the surface and pumped with the dπlling fluid through the tubing and through the release device upper housing into the extension to engage and seat with the upper end of the ball sleeve. The ball is preferably hollow and engineered to have a density approximately equal to the density of the dπlling fluid such that it has zero buoyancy in the dπlling fluid and can therefore be pumped into seated connection with the ball sleeve even when the well bore is lateral or upwardly sloped. Once the ball engages and seats on the ball sleeve, the internal flow passage through the ball sleeve is closed and pressure builds behind the ball sleeve as dπlling fluid is pumped into the well. As pressure continues to build, an increasing force is exerted against the shear screws until the force is sufficient to shear them. Duπng this operation, the machined splines on the lower housing extension coupled with the corresponding grooves the upper housing recess act toresist dπlling motor backup torque and prevent the release mechanism from locking up regardless of the proximity of the dπlling motor relative to the release device. Once the shear screws are sheared, the dπlling fluid pressure against the ball sleeve moves the ball and ball sleeve into an enlarged internal recess in the lower housing. The ball sleeve is then positioned upstream of a reduced diameter internal passage in the lower housing that leads into the bottom hole assembly The preferred embodiment of the present invention features elongate recirculation ports at the lower end of the ball sleeve and thus provides an open circulation path for continued flow through the tubing after the release device is activated The flow moves through the upper housing, through the lower housing, into the enlarged internal recess, and through the ball sleeve recirculation ports into the bottom hole assembly. Once the release device has been actuated, the upper housing may be separated from the lower housing to retπeve the tubing from the well. As the upper housing and tubing are retneved, the shear screw section between the upper and lower housings is sheared and the locking keys fall into the release device, since the ball sleeve no longer retains them within the radial openings in the lower housing extension. With the tubing out of the way, fishing operations for the lower housing and bottom hole assembly can commence. A fishing tool having a mill and grapple is lowered into the well to receive and attach to an exposed fishing neck portion of the lower housing extension Adequate clearance must be provided for the fishing tool to grapple the fishing neck portion and retneve the lower housing and bottom hole assembly if necessary. Once the fishing tool is attached to the lower housing extension, flow can be resumed through the fishing tool, into the lower housing extension, through the ball sleeve recirculation ports and into the bottom hole assembly to aid in retπeval Thus, the present invention compπses a combination of features and advantages that enable it to overcome vaπous problems of pnor devices. The characteπstics descnbed above, as well as other features, will be readily apparent to those skilled in the art upon reading the following detailed descπption of the preferred embodiments of the invention, and by referring to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS For a more detailed descπption of the prefen-ed embodiment of the present invention, reference will now be made to the accompanying drawings, wherein Figure 1 is a schematic view of a lateral well dπlling operation using a dπlhng apparatus in which the present invention may be installed, Figure 2 is an enlarged V W of the bottom hole assembly shown in Figure 1 with the ball-drop release device of the pre*, ent invention located near the top of the assembly; Figure 3 is a cross-sectior al view of a preferred embodiment of the present ball-drop release device with its major components m a disconnected position; Figure 4A is a cross-sectional view of the ball-drop release device of Figure 3, with its components disposed in a connected and locked pre-release position duπng normal dπlling operations; Figure 4B is a cross-sectional view of the ball-drop release device of Figure 3 with its components in an actuation position and with the release ball in place; Figure 4C is a cross-sectional view of the ball-drop release device of Figure 3 with its components in the released position. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT The present invention relates to a release device and method for disconnecting tubular members downhole. The release device is typically actuated in the event the bottom hole assembly becomes stuck duπng dπlling operations, but may also be actuated for other purposes at the option of the operator. The present invention is susceptible to embodiments of different forms. The drawings descπbed in detail herein illustrate a specific embodiment of the present invention, however the disclosure should be understood to exemplify the pnnciples of the present invention and not limit the invention to the embodiment illustrated and descπbed herein. Referring initially to Figure 1, a well dπlling operation in which the present invention may be used includes a coiled tubing system 100 and a bottom hole assembly 200. Coiled tubing system 100 includes a power supply 110, a surface processor 120, and a coiled tubing spool 130. An injector head unit 140 feeds and directs coiled tubing 150 from the spool 130 into the well 160. Although the coiled tubing 150 is preferably composite coiled tubing, it should be appreciated that the present invention is not limited to use with composite coiled tubing and may be used with steel coiled tubing or with standard dπll pipe. Bottom hole dnlling assembly 200 is shown attached to the lower end of composite coiled tubing 150 and extending into a lateral or hoπzontal borehole 170. This embodiment is descπbed for explanatory purposes and the present invention is not limited to use in the particular system disclosed, it being appreciated that the present invention may be used to disconnect tubular members downhole in vanous well plans. Refemng now to Figure 2, bottom hole assembly 200, preferably includes a dπll bit 210 at the lower end mounted on a dπve shaft 220, which is connected to a beaπng pack 230, which is in turn connected to a sliding tool 240. Sliding tool 240 is connected to a steeπng assembly 250 and a dπlling tractor 270- Steeπng assembly 250 preferably includes an electronic section 260 having a near bit oπentation sensor 265 with an inclinometer and magnetometer. Bottom hole assembly 200 may also include an oπentation package 280, as well as other sensors 290 and downhole control devices 285 such as those known in the art. Ball-drop release device 300 is connected between bottom hole assembly 200 and work stπng 20 that extends to the surface 10 of well 160. The bottom hole assembly 200 and ball- drop release device 300 may be used with any type of work stnng 20 such as steel coiled tubing, composite coiled tubing 150, or dπll pipe. It should be appreciated that the bottom hole assembly 200 may include other components and the order of the components may vary. The tools making up the bottom hole assembly 200 will vary depending on the drilling system being used and the bore hole being dπlled. It should be appreciated that the piesent invention is not limited to use with a particular bottom hole assembly and may be used in conjunction with alternative assemblies Referπng now to Figure 3, a prefened embodiment of the present ball-drop release device compnses an upper housing 310, a lower housing 320, and a ball sleeve 330 Upper housing 310 compπses a generally cylindncal body 311 having an upper end 312, lower end 313, and an axial bore 315 therethrough. An annular shoulder 351 at a point somewhat below upper end 312 defines a central bore portion 352, and a thin-walled portion adjacent to lower end 313 defines a lower bore 354 having a larger diameter than central bore portion 352 The change in diameter between central bore portion 352 and lower boie 354 defines a shoulder 356 at the upper end of lower bore 354. The wall 353 of cential bore portion 352 includes at least one and preferably a plurality of locking key recesses 316 In addition, at least one, and preferably at least two, set screw boies 317 extend radially thiough wall 353 The wall 390 of lower boie 354 preferably includes a plurality of internal parallel grooves 395 extending along its length between shoulder 356 and end 313 Lower housing 320 includes a generally cylindncal body 360 having an upper end 321 , a lower end 322, and an axial bore 365 therethrough. Body 360 includes an incieased-diameter portion 361 and a middle portion 385 that define an annular shoulder 362 about the outside of body 360 A seπes of parallel machined splines 450 are preferably disposed along the outside of middle portion 385 and a pair of piessure sealing o-nng grooves 326 is preferably located on the outside of middle portion 385 just above shoulder 362 Within body 360, an mcieased- diameter portion of bore 365 forms an internal recess 366 defined by upper and lower frustoconical shoulders 367, 368 respectively. A reduced-diameter extension 325 extends coaxially from upper end 321 and extends bore 365. The outside diameter of extension 325 corresponds to the mside diameter of central bore portion 352 of upper housing 310, while the outside diameter of middle portion 385 corresponds to the mside diameter of lower bore 354 Splines 450 disposed along the outer wall of middle portion 385 correspond to and are designed to fit within internal grooves 395 of wall 390 The difference in diameters between middle portion 385 and extension 325 defines an annular shoulder 369 at the upper end 321 of middle portion 385. Extension 325 includes a pair of pressure sealing o-nng grooves 328 just above shoulder 369 and another packing o-πng groove 327 near its upper end Between o-nng groove 327 and o-nng grooves 328, extension 325 includes a reduced-diameter portion defining a fishing neck 371 Between fishing neck 371 and o-nng grooves 328, extension 325 includes at least one locking key opening 305 and at least one set screw bore 319 The number and posιtιon(s) of locking key openmg(s) 305 preferably corresponds to the number and position of locking key recess(es) 316, and the number and posιtιon(s) of set screw bore(s) 319 preferably corresponds to the number and position of set screw bores 317 Still refernng to Figure 3, ball sleeve 330 is preferably a relatively thin-walled cylinder having an upper end 370 and a lower end 372 According to a preferred embodiment, a plurality of longitudinal recirculation ports 375 compπse elongate openings in the cylinder wall adjacent to lower end 372 Figure 4A shows the ball-drop release device assembled and locked in the pie-release position, as it would appear dunng normal dπlling operations. Extension 325 fits within female recess 352 of upper housing 310 and is retained therein by locking keys 350, which are disposed in opening 305 Locking keys 350 are longer than the thickness of the extension wall so that they extend outward therefrom and engage recesses 316 in upper housing 310 Keys 350 aie preferably formed oi metallic matenal and chamfered along the top and bottom edges When the assembly is in its pre-release position as shown, ball sleeve 330 retains keys 350 and thus prevents upper housing 310 from disengaging from lower housing 320 O-πng pressure seals 400 and 420 seal the interface between upper housing 310 and lower housing 320 at a plurality of locations Specifically, seals 400 are disposed in seal grooves 326 and seals 420 are disposed within seal grooves 328 Packing seal 410 is disposed in packing groove 327 near the upper edge of extension 325 where it engages shoulder 351, and seal 410 prevents sand from packing between extension 325 and central bore portion 352, thereby eliminating potential problems separating upper housing 310 from lower housing 320 Still referring to Figure 4A, machined splines 450 correspond with and fit into grooves 395 as lower housing 320 and upper housing 310 engage. This splined connection prevents the lower housing 320 from rotating with respect to the upper housing 310 dunng dnllmg operations in response to dπlling motor backup torque, i.e. the splined connection resists dnllmg motor backup torque Splines 450 are parallel keys formed to extend from the wall of housing 320 and thereby do not weaken the lower housing 320 construction as would a connection means requiπng that slots be cut into middle portion 385. Splines 450 may be straight-sided but preferably are involute because involute splines have greater torque-transmitting capability and have a self-centenng action under load such as backup torque from a mating bottom-hole assembly motor Ball sleeve 330 is disposed withm extension 325 and is locked in place relative to the upper and lower housings 310, 320 by shear screws 340 extending radially through the set screw bores 317, 319. As shown, axial bores 315, 365 align longitudinally to form flow passage 500 extending from the upper end 312 of the upper housing 310 to the lower end 322 of the lower housing 320 that allows dπlling fluid to pass through the tool. Figure 4B shows the ball release device m the actuation position with the release ball 380 in place. Release ball 380 is preferably a hollow metallic ball that is designed to have a density approximately equal to the density of the dnllmg fluid. When it is desired to release the tubing from the bottom hole assembly 200, ball 380 is dropped into the well from the surface and pumped with the dnllmg fluid through tubing 150, through upper housing 310 and into engagement with the upper end 370 of ball sleeve 330 Once ball 380 engages and seats on upper end 370, fluid is prevented from passing through the ball sleeve 330 Fluid pressure builds behind ball sleeve 330, creating an increasing foice applied against shear screws 340 until they shear, thereby allowing ball 380 and ball sleeve 330 to move into enlarged internal recess area 366 in lower housing 320. Shear screws 340 shear only along lower portion 341, leaving upper portion 345 in place between the upper and lower housings, 310, 320 When ball sleeve 330 moves out of its pre-release position, the locking keys 350 are no longer retained and may drop by force of gravity through openings 305 into the release device, however, locking keys 350 will typically remain in openings 305 until the upper housing 310 is separated from the lower housing 320. Figure 4C shows ball 380 and ball sleeve 330 in the released position From this position, upper housing 310 may be separated from lower housing 320 to disconnect the coiled tubing 150 from the bottom hole assembly 200. Even before separation of the upper and lower housings 310, 320, dnlling fluid may continue to flow into the well through the upper housing 310, lower housing 320, internal recess 366, and through re-circulation ports 375 into the passage that leads into the bottom nole assembly 200 To actually disconnect the tubing 150 from the bottom hole assembly 200, upper housing 310 and tubing 150 are removed from the hole, thereby sheaπng outer portions 345 of shear screws 340 and dropping keys 350 out of recesses 305 into the release device. Once the upper housing 310 and tubing 150 are removed, a conventional fishing tool is sent down from the surface to grapple and receive fishing neck 371. This allows lower housing 320 and the bottom hole assembly 200 to which it is connected to be pulled from the hole. Retneval can be aided by resuming flow into the fishing tool, through recirculation ports 375 into the passage leading to bottom hole assembly 200. Thus, it can be seen that the device of the present invention provides a reliable and efficient means for releasing tubing from a bottom hole dnllmg assembly at the option of the operator regardless of whether the bore hole is disposed vertically, laterally, or sloped upwardly. The hollow release ball having a density equal to the dnllmg fluid can be pumped with the dnllmg fluid to engage and seat on the ball sleeve in any position to actuate the release device. Therefore, the present invention is particularly useful for disconnecting tubular members in lateral or upwardly sloping sections of a well where the release ball must climb up a chamfer in a reduced diameter section to reach the ball sleeve. The device of the present invention further provides a reliable and efficient means for releasing tubing from a bottom hole dnlling assembly regardless of the proximity of the device relative to the dπlling tractor The involute splines on the lower housing disposed within grooves in the upper housing resist backup torque from the dπlling motor thereby preventing the release device from locking up. This feature makes the device of the present invention particularly useful when the dnllmg tractor is positioned at the top of the bottom hole assembly nght below the release device. The device of the present invention further allows for continued dnlling mud circulation after the release mechanism has been actuated. The longitudinal ports disposed around the lower end of the ball sleeve provide a path for dπlling fluids to flow into the bottom hole assembly after the ball sleeve moves into the lower housing internal recess to make the upper and lower housings separable. Further, once the upper housing and tubing are removed from the well and a fishing tool grapples the lower housing, flow can be resumed through the fishing tool, through the recirculation ports and into the bottom hole assembly to aid retneval While preferred embodiments of this invention have been shown and descnbed, modifications thereof can be made by one skilled in the art without departing from the spmt or teaching of this invention. In particular, vaπous embodiments of the present invention provide a number of different constructions that function in the same manner, each of which may be used to disconnect tubular members downhole regardless of whether the bore hole is disposed vertically, laterally, or sloped at an upward angle. The embodiments described herein are exemplary only and are not limiting. Many variations of the system in which the device is used are also possible and within the scope of the invention. Namely, the present invention may be used in conjunction with any type of tubing and any type of bottom hole assembly such that the particular configuration of tubing and bottom hole assembly illustrated and described herein is meant merely to illustrate the function of the present invention as a disconnect device- Accordingly, the scope of protection is not, limited to the embodiments described herein, but only by the claims that follow, the scope of which shall include all equivalents of the subject matter of the claims. Where steps in a method are numbered or lettered sequentially, there is no requirement that the method steps be performed in the particular sequence listed unless otherwise stated.

Claims: CLAIMS WHAT IS CLAIMED IS: 1. A device for releasably connecting one tubular member to another tubular member, compπs g * a tubular housing having an upper housing part and a lower housing part, said housing having a housing bore therethrough for the passage of fluid; a retainer s dably disposed within said housing bore, said retainer having a sealable retainer bore therethrough for the passage of fluid; first connectors releasably affixing said upper housing to said lower housing, and second connectors releasably maintaining said retainer in a first position in which said retainer prevents the release of said first connectors, wherein said retainer, upon the sealing of said retainer bore to block the passage of fluid therethrough, and in response to the resulting piessure of the fluid on said retainer, moves from said first position to a second position, in which said retainer does not pi event the release of said first connectors. 2. The device of claim 1 further including a sphere that is movable with the fluid to engage said retainer 3. The device of claim 2 wherein said sphere has a density approximately equal to the density of the dπlling fluid. 4. The device of claim 1 wherein said retainer includes a plurality of ports therethrough 5 The device of claim 4 wherein said ports aie elongate and disposed longitudinally about the circumference of one end of said retainer 6. The device of claim 1 wherein said lower housing includes an upper extension and said upper housing includes a recessed end that receives said upper extension. 7. The device of claim 6 wherein said recessed end includes internal grooves and said upper extension includes external splines corresponding to said grooves. 8. The device of claim 1 wherein said lower housing includes a member adapted to engage a fishing tool 9. The device of claim 1 wherein said upper housing sea ngly engages said lower housing 10. The device of claim 1 wherein a seal prevents sand from becoming entrapped between said upper housing and said lower housing. 11. The device of claim 1 wherein said second position is located withm an enlarged internal recess in said lower housing. 12. The device of claim 1 wherein said first connectors are locking keys disposed within openings in said upper and lower housing parts. 13. The device of claim 1 wherein said second connectors are shear screws. 14. A method for using fluid pressure to disconnect two tubular members downhole, compnsing the steps of: (a) providing a tubular housing having upper and lower housing parts releasably connected together and having a path for fluid flow therethrough; (b) connecting the upper housing to the lower housing with at least one releasable connector; (c) providing within said tubular housing a shiftable retainer having a sealable bore therethrough; (d) maintaining the retainer in a first position in which the retainer prevents release of the releasable connector; and (e) pumping a flow obstructer into engagement with the shiftable retainer such that the obstructer prevents the flow of fluid through the sealable bore and allows fluid pressure to build behind the retainer until it is sufficient to shift the shiftable retainer into a second position in which the retainer does not prevent the release of the releasable connector. 15. The method of claim 14 wherein said flow obstructer has a density approximately equal to the density of the dπlling fluid. 16. The method of claim 14 further including the step of flowing fluid through ports in the retainer when the retainer is in said second position. 17. The method of claim 14 further including the step of separating the upper housmσ from the lower housing and retπeving the upper housing. 18. The method of claim 17 wherein retneving the upper housing exposes a lower housing end adapted for attaching a fishing tool. 19. The method of claim 17 further including the step of resuming flow through the lower housing after retπeving the upper housing. 20. The method of claim 14 wherein step (a) compπses fitting an extension end of the lower housing into a recess end in the upper housing. 21. The method of claim 20 further including the step of fitting external splines on the extension end into corresponding internal grooves in the recess end. 22. The method of claim 14 wherein said step (b) compnses providing at least one shearable member that engages the tubular housing and the retainer 23. The method of claim 14 whϊrein step (d) comprises providing locking keys disposed within openings in the upper and low-^r housings. 24. A device for releasably comecting one tubular member to another tubular member, comprising: a tubular housing having an upper housing part and a lower housing part, said housing having a bore therethrough for the passage of fluid; a means for connecting said upper housing to said lower housing and preventing relative rotation between said upper and lower housing parts; a retainer slidably disposed within said housing, said retainer having a sealable retainer bore therethrough; first connectors for releasably connecting said upper housing to said lower housing; second connectors for releasably maintaining said retainer in a first position in which said retainer prevents the release of said first connectors; an obstructer capable of moving with the fluid to engage said retainer so as to prevent the flow of fluid through said retainer bore; wherein said retainer, upon the sealing of said retainer bore to block the passage of fluid therethrough, and in response to the pressure of the fluid on said retainer, moves from said first position to a second position in which said retainer does not prevent the release of said first connectors, whereupon said upper housing becomes separable from said lower housing; said obstructer having a density approximately equal to the density of the drilling fluid; said retainer including a plurality of ports for circulating fluid therethrough when the retainer is in said second position; and said lower housing including an end adapted for engaging a fishing tool.

Inventors: CHANG CHI-HUANG MICHAEL, ESTEP JAMES W, ODELL ALBERT C II, CHANG, CHI-HUANG, MICHAEL, ESTEP, JAMES, W., ODELL, ALBERT, C., II
Applicants: HALLIBURTON ENERGY SERV INC, HALLIBURTON ENERGY SERVICES, INC.
Application year: 2001
Main classification: E21B23
IPC codes: E21B17, E21B23