SWITCHED MODE POWER SUPPLY

Abstract: The present invention provides for a switched mode power supply having an input for receiving an input signal voltage, a flyback converter circuit arrangement and an output for delivering a regulated output signal voltage, and including a boost converter arranged to be operatively combined with the said flyback converter, and functioning such that the combined converter operates in a boost mode when the input voltage is above a threshold value, and in a flyback mode when the input voltage is below the threshold value.

Description: Switched mode power supply DESCRIPTION The present invention relates to a switched mode power supply having an input for receiving an input signal voltage, a flyback converter circuit arrangement and an output for delivering a regulated output signal voltage. Switched mode power supplies find ready use as power regulators in view of characteristics such as a high efficiency, a relatively light weight, a relatively small dimension, and a relatively low power dissipation. However, a particular disadvantage that can limit the adoption of a switched mode power supplies relates to their noise performance, and in particular mains-harmonic distortion. As an example, US-A-5 353 213 discloses a flyback converter which is arranged to generate an additional voltage serving to charge a capacitor which is arranged to supply the required energy for the converter in the regions ofthe zero crossings ofthe input mains signal voltage. The present invention seeks to provide for a switched mode power supply exhibiting advantages over known such supplies and which, in particular, exhibits, an improved mains-harmonic distortion performance. According to the present invention there is provided a switched mode power supply ofthe type defined above and characterised by the inclusion of a boost converter arranged to be operatively combined with the said flyback converter. The advantageous combination ofthe boost and flyback functions within such a converter serves to improve the noise performance ofthe converter and can, in particular, lead to advantages of mains-harmonic reduction. The feature of Claim 2 is advantageous in separating current paths within the converter so as to prevent undesired reverse current through the flyback inductor. The feature of Claim 3 is advantageous in providing for a simplified arrangement in which the power supply can switch between boost and flyback modes. The features of Claims 4 and 5 are advantageous in providing means for readily controlling the switching between boost and flyback modes. The feature of Claims 6 and 7 are advantageous in controlling the switch-over point between the two modes of operation. The invention is described further hereinafter, by way of example only, with reference to the accompanying drawings in which: Fig.1 illustrates a theoretical circuit arrangement according to an embodiment to the present invention; Fig.2 illustrates a practical realisation ofthe embodiment illustrated in FigJ; Fig.3 illustrates a circuit arrangement according to an embodiment which represents a variation ofthe embodiment of Fig.2; Fig.4 illustrates a circuit arrangement of an embodiment which represents a variation ofthe embodiment illustrated in Fig.3; Fig.5 illustrates a circuit arrangement of an embodiment which represents an alteration ofthe embodiment of Fig.4; Fig.6 illustrates a circuit arrangement of an embodiment which represents an alteration of the embodiment of Fig.5 ; Fig.7 illustrates a circuit arrangement of an embodiment which represents an alteration ofthe embodiment of Fig.6; Fig.8 illustrates an alternative capacitor arrangement for replacing the buffer capacitor found in the upper mentioned embodiments; and Fig.9 illustrates a further variation ofthe present invention similar to the embodiment of Fig.2 but adopting the capacitor arrangement of Fig.8. Turning first to FigJ, there is illustrated a theoretical circuit topology which can be derived from a combined boost-buck power converter in which the capacitors thereof are re-arranged. As result ofthe rearranged capacitors the boost-buck converter topology has been changed to the boost-flyback converter topology. In this theoretical example, the diode ofthe flyback converter is combined with the diode ofthe diode ofthe boost converter. The arrangement includes a boost inductor LI, a combined diode Dl/2 element, a boost capacitor Cl, an output capacitor C2, a flyback inductor L2 and a switching element Sl/2. The boost output capacitor is then formed by the combination ofthe two series capacitors Cl and C2. A rectified mains input voltage RMI is applied to the input. A stabilized or output voltage is supplied to the output. A significant voltage ripple is present on the boost capacitor Cl with a frequency of double the input mains frequency. On the output capacitor C2 virtually no ripple voltage appears although this does depend on the control behaviour ofthe control logic. As long as the inductor currents do not change sign, the converter will operate as expected. However, in practical applications, this cannot be guaranteed for all operating conditions, and so this circuit would not tend to be adopted. The circuit illustrated in Fig.1 can operate effectively as long the current in the inductor L2 is not equal to zero. At the moment the current falls to zero, and the switch Sl/2 is not switched on, a reverse current will flow through the inductor L2. the converter would then operate in an undesired mode, and so such a situation must be prevented. Based on the topology of Fig.1 the two current paths can be separated by the use of additional diodes D2 and D3, and this helps to overcome the above-described problem. This revised arrangement is illustrated in Fig.2. The additional diodes D2, D3 serve to prevent the aforementioned two current paths influencing each other. The boost and the flyback converter elements are both controlled by the same switch Sl/2 as the capacitor Cl is connected in series with the capacitor C2. For continuous inductor currents the following equations can be derived: For a DC input voltage the transfer formula ofthe boost converter is: (Vci + Vc 2 )Ni = l/(l-δ) For a DC input voltage the transfer formula ofthe flyback converter is: For a DC input voltage the transfer formula ofthe combined converter is then: Vo / VI = δ /((l-)(2- δ)) (No=Nc2) As a further alternative, the two inductors ofthe combined converter of Fig.2 can be rearranged and combined. This results in a different converter topology exhibiting a different behaviour. This further alternative is illustrated in Fig.3 and in which the current paths are changed resulting in a boost flyback topology with one inductor. A stabilised output voltage is supplied in parallel to capacitor C2. Depending on the voltage on the capacitor Cl, and the rectified input mains voltage, the converter will switch between a boost mode and a flyback mode. As long as the rectified input mains voltage is higher than the voltage across the capacitor Cl the converter will act as a boost converter, transferring the energy from the mains to the series connected capacitors Cl and C2. At the moment the mains voltage drops below the voltage across the capacitor Cl the converter will change its operation mode from boost to flyback mode. In this mode the energy stored in the capacitor Cl is transferred to the output capacitor C2. It should be appreciated that the mains current signal cannot generally be sinusoidal due to the fact that during the time the converter is in the flyback mode, no energy is transferred from the mains to the converter. In addition it should be noted that during the time the converter is in the boost mode, only one parameter can be controlled. However, with regard to mains harmonics, a significant progress is made. If the output voltage is stabilised the input current is not sinusoidal; and if the input current is controlled the output voltage has a significant output voltage ripple. It should be noted that for several milliseconds around the zero crossings ofthe mains voltage, the mains current will be completely equal to zero. For deriving the transfer formula ofthe converter illustrated in Fig.3 it is assumed that the output current is constant during at least one mains period. For continuous inductor currents the following equations can be derived where δ2 is the time that the mains voltage is lower than the voltage on the capacitor Cl and Capacitor Cl is supplying the energy for the converter during the period δ2. Energy balance capacitor Cl : δ2 = Vci / (Nci + Nc2) Switchover voltage: δ2 = 21% arcsin (Nci / (Ni(peak)) Combining the both formulae: Nci /(Nci + Vc2)= 2/π arcsin (Nci / Vl(peak)) The inductor ofthe boost - flyback converter of Fig.3 can be divided by creating a tapped inductor Lla-Llb so as to provide another embodiment ofthe present invention. This results in a converter topology as illustrated in Fig.4 which exhibits behaviour that is equivalent to the behaviour ofthe converter illustrated in Fig.3. However, the current paths are changed resulting in a changed switchover point for the boost to flyback mode. The stabilised output voltage is again supplied in parallel to the capacitor C2. The point at which the converter will switch between boost mode and flyback modes is determined, and can be selected, by the tap position ofthe tapped inductor Lla-Llb and the voltage on the capacitors Cl and C2. As long as the input mains voltage is higher than the voltage across the capacitor Cl multiplied by Llb/(Lla + Lib) the converter will act as a boost converter, transferring the energy from the mains to the to in series connected capacitors C 1 and C2. At the moment the mains voltage drops below the voltage across the capacitor multiplied by Llb/(Lla + Lib) the converter will change is operation from boost to flyback mode, transferring the energy stored in capacitor Cl to the output capacitor C2. As before, the mains current cannot generally be sinusoidal due to the fact that during the time the converter is in the flyback mode, no energy is transferred from the mains to the converter. The boost - tapped flyback converter of Fig.4 has a different behaviour with respect to the time the converter is in the boost- and flyback- mode, and the voltage on the capacitor Cl . As with the previously described converter, it should be noted that during the time the converter is in the boost mode, only one parameter can be controlled. If the output voltage is stabilised the input current is not sinusoidal; and if the input current is controlled the output voltage has a significant output voltage ripple. As noted before, for several milliseconds around the zero crossings ofthe mains voltage, the mains current will be completely equal to zero. Changing the mains input to the tap position and connecting the cathode of D2 to the left most position of LI a of Fig.4 results in another variant of the converter embodying the present invention. This results in a converter topology with behaviour that is equivalent to the behaviour ofthe converter described in relation to Fig.4. This is illustrated in Fig.5 in which the current paths are changed resulting in a changed switchover point for the boost to flyback mode. The stabilised output voltage is supplied in parallel to capacitor C2. Depending on the tap position ofthe tapped inductor and the voltage on the capacitors Cl and C2, the converter will switch between boost mode and flyback mode. As long as the input mains voltage is higher than the voltage across the capacitor Cl times (LI a + Lib) / Lib the converter will act as a boost converter, transferring the energy from the mains to the series connected capacitors Cl and C2. At the moment the mains voltage drops below the voltage across the capacitor Cl multiplied by (LI a + Lib) / Lib the converter will change its operation mode from boost to flyback mode, transferring the energy stored in capacitor Cl to the output capacitor C2. As above, the mains current can not be generally sinusoidal due to the fact that during the time the converter is in the flyback mode, no energy is transferred from the mains to the converter. The boost - tapped flyback converter of Fig.5 has a different behaviour with respect to the time the converter is in the boost and flyback mode, and the voltage on the capacitor Cl. Again, it should be noted that during the time the converter is in the boost mode, only one parameter can be controlled. If the output voltage is stabilised the input current is not sinusoidal; and if the input current is controlled the output voltage has a significant output voltage ripple. Again, for several milliseconds around the zero crossings of the mains voltage, the mains current will be completely equal to zero. Based on the topology of Fig.4, an additional boost inductor can be included. This results in a converter topology illustrated in Fig.6 with an additional inductor L2 and which exhibits behaviour that is equivalent to the behaviour ofthe converter of Fig.4. However, while the current paths are similar, the switchover point for the boost to flyback mode is changed due to the additional boost inductor L2. As before, the stabilised output voltage is supplied in parallel to capacitor C2. Depending on the values ofthe inductors LI and L2 and the voltage on the capacitors Cl and C2, the converter will switch between three modes: If the input mains voltage is higher than the voltage across the capacitor C 1 multiplied by (LI + L2) / L2 the converter will act as a boost converter, transferring the energy from the mains to the to in series connected capacitors Cl and C2. The boost- inductor is the series connection of LI and L2. The energy from the mains is transferred to the capacitors Cl and C2. At the moment the mains voltage is between the voltage across the capacitor multiplied by (LI + L2) / L2 and the capacitor voltage itself the converter will change its operation mode, to partially boost and partially flyback. A proportion ofthe energy from the mains is transferred to the capacitors Cl and C2 and a proportion ofthe energy stored in capacitor Cl is transferred to the output capacitor C2. At the moment the mains voltage drops below the voltage across the capacitor Cl the converter will change its operation mode to a fully flyback mode, transferring the energy stored in capacitor Cl to the output capacitor C2. Departing from the topology of Fig.6 an additional flyback inductor as illustrated in FigJ, can be employed in stead ofthe additional boost inductor. This results in a converter topology with behaviour that is equivalent to the behaviour ofthe converter described with reference to Fig.6. As before, while the current paths are similar the switchover point for the boost to flyback mode is changed due to the function ofthe additional inductor. Depending on the values ofthe inductors LI and L2 and the voltage on the capacitors Cl and C2, the converter will switch between three modes: If the input mains voltage is higher than the voltage across the capacitor Cl the converter will act as a boost converter, transferring the energy from the mains to the to in series connected capacitors Cl and C2. the boost-inductor is LI. The energy from the mains is transferred to the capacitors Cl and C2. At the moment the mains voltage is between the voltage across the capacitor Cl and the capacitor- voltage multiplied by LI / (LI + L2) the converter will change its operation mode, to partially boost and partially flyback. A proportion ofthe energy from the mains is transferred to the capacitors Cl and C2 and a proportion ofthe energy stored in capacitor Cl is transferred to the output capacitor C2. At the moment the mains voltage drops below the voltage across the capacitor Cl multiplied by LI / (LI + L2) the converter will change its operation mode to a fully flyback mode, transferring the energy stored in capacitor Cl to the output capacitor C2. In the aforementioned circuit arrangements the buffer capacitor Cl is placed in series with the output capacitor C2 ofthe converter. Fig.8 illustrates an equivalent circuit arrangement comprising a divided buffer and which can be used, if required, in place ofthe buffer capacitor Cl of Figs.l to 7. A single capacitor, which is used to buffer the rectified mains voltage during the zero crossing has the disadvantage of having huge charging current every time the mains voltage reaches its maximum value. The capacitor is feeding the load, which is connected in parallel to this capacitor, during almost the whole time. As result the capacitor must be recharged to the peak mains voltage every half cycle during the time the mains voltage is at a high level. This causes extreme high peak charge currents. The alternative circuit is developed in order to reduce the peak charge currents, which occurs during charging. In combination with the proposed circuit this capacitor arrangement has also some other advantages. The advantage of such a capacitor arrangement of Fig.8 is that the capacitors are charged in series by diode D7 and are discharged in parallel by diodes D5 and D6. The load, which is connected in parallel to the cathode of diode D6 and the anode of diode D5, will be fed directly by the rectified input mains- voltage as long as the mains voltage is above the half of its maximum value. This is true for about two-thirds ofthe time, assuming that the mains- voltage is sinusoidal. Around the zero crossings the two parallel switched capacitors feed the flyback convertor. The value ofthe capacitors can be rather low, due to the fact that the flyback convertor is fed by the capacitors only during about one third ofthe time. The disadvantage of such a circuit is that the DC-input voltage for the flyback convertor fluctuates from less than 50% to 100%>, so the flyback convertor must be capable of handling such voltages. Use of this alternative buffer capacitor arrangement has the advantage that the combined converter ofthe present invention will then be supplied directly by the mains for a longer time period. As merely one illustrated example, reference is made to Fig.9 which corresponds to Fig.2 but with the buffer capacitor replaced by the arrangement of Fig.8. The boost and the flyback converter both are controlled by the same switch Sl/2. During charging (the mains is supplying energy to the converter) the capacitors Cla, Clb and C2 are connected in series, whereas during discharging ofthe capacitors Cla and Clb, are effectively connected in parallel. For continuous inductor currents the following equations can be derived: For DC input voltages the transfer formula ofthe boost converter is: (Ncla + Nclb + Nc2)Ni = 1/ (1- δ) For DC input voltages the transfer formula ofthe flyback converter is: Vc2 /Vcla = δ /(l- δ) For DC input voltages the transfer formula ofthe total converter is: No Ni = δ / ((1- δ)(3-2 δ)) The capacitor arrangement of Fig. 8, can be incorporated into any ofthe initially described embodiments. As will be appreciated, the present application describes a variety of combined boost flyback circuit topographies which are advantageously arranged to operate in the boost mode when the input voltage is above a predetermined value, and in the flyback mode when the input voltage is below the predetermined value. A principal advantage ofthe present invention arises when the combined regulator is operating in a steady state and so operates alternately in the boost and flyback modes. As an example, when used in relation to a 50 Hz mains outlet supply, the combined regulator operates as a flyback converter in the regions ofthe zero crossings ofthe mains voltage; and as a boost converter in the upper regions ofthe mains supply voltage. In the transition between these two regions, the converter operates partly in the boost mode and partly in the flyback mode and in such a way that the voltage over the boost capacitor arrangement is equal to the momentary mains voltage. Of course, due to the double-sided mains voltage rectification employed, the combined converter finds itself in each ofthe above described two possible modes operating at 100 times per second. Particularly in view ofthe boost function ofthe combined converter according to the present invention, advantageous mains harmonic reduction is achieved and in particular, with an advantageously limited number of components. The advantages of a regulator embodying the present invention make it particularly attractive for use in relation to television displays and monitors in general. It is considered that the embodiment ofthe present invention illustrated in relation to Fig.3 and employing a single inductor is particularly advantageous with regard to the mains harmonic reduction. This particular topology can advantageously offer a good regulated output voltage with a small ripple voltage; a wide possible input voltage range in the order of 100 volts to 240 volts and, of course as noted above, an improved performance with regard to mains harmonic reduction.

Claims: CLAIMS: 1. A switched mode power supply having an input for receiving an input signal voltage (RMI), a flyback converter (L2, Dl/2, Sl/2) circuit arrangement and an output for delivering a regulated output signal voltage (NO), characterised by a boost converter ( I, Dl/2, Cl, Sl/2) arranged to be operatively combined with the said flyback converter. 2. A switched mode power supply as defined in Claim 1 and including a diode (D3) in series with a boost inductor (LI) at the boost converter and a further diode in series with a flyback inductor (L2) ofthe flyback converter (D2). 3. A switched mode power supply as defined in Claim 1 and having a boost inductor and a flyback inductor combined in a single inductor (LI) in series with the input. 4. A switched mode power supply as defined in Claim 3, wherein the said combined inductor comprises a tapped inductor (LI a, Lib) having a tap derived from the output of the converter. 5. A switched mode power supply as defined in Claim 3, and wherein the combined inductor comprises a tapped inductor (LI) having a tap derived from the mains input. 6. A switched mode power supply as defined in Claim 3 and including an additional boost inductor (L2) connected in series with the said first boost inductor (LI). 7. The switched mode power supply as defined in Claim 3 and including an additional inductor (L2) in the form of a flyback inductor connected between the input and the output. 8. A switched mode power supply as claimed in claim 1 further comprising a series arrangement of an inductor (LI) and a switch (Sl/2 arranged between input modes to receive a DC input voltage. a first capacitor (C2) coupled between a first and a second output mode, a first recifier (Dl/2) coupled between the inductor (LI) and the first output mode, a second capacitor (Cl) arranged between the second output mode and one of the input modes, a second rectifier (D3) arranged in series with the inductor (LI) and being poled to be conductive when the switch (Sl/2) is closed, and a third rectifier (D2) arranged between the inductor (LI) and the second output mode and being poled to be conductive when the switch (Sl/2) is closed.

Inventors: BLOM ANTON C, BLOM, ANTON, C.
Applicants: KONINKL PHILIPS ELECTRONICS NV, KONINKLIJKE PHILIPS ELECTRONICS N.V.
Application year: 2001
Main classification: H02M3
IPC codes: H02M3