An intraluminal stent and method of making it

Abstract: An expandable stent suitable for implantation in a lumen is covered with a biological material. In one embodiment, biological fibers are interwoven to form a stent covering. The fibers are disposed at an angle with respect to the longitudinal axis of the stent so that when the stent is expanded, the angle increases. In another embodiment, a strip of pericardium is helically wound around a supporting stent while the stent is in a compressed state. When the stent is expanded, the strip unwinds, but maintains full coverage of the stent. Interlocking edges may be formed on the strip of pericardium to maintain full coverage of the stent.

Description: The present invention relates generally to stents for implanting into a living body. In particular, the present invention relates to a biological covering for a stent suitable for implanting into a variety of lumens. In an attempt to prevent restenosis, metallic vascular stents have been permanently implanted in coronary or peripheral vasculature. These stents are typically delivered intraluminally by a catheter and expanded in place to support a diseased portion of an artery. One shortcoming of these conventional stents is that even after stent implantation, restenosis can still occur. Another shortcoming is that during the implantation of the stent, the stent may cause particles to discharge from the artery wall through the open cell. These dislodged particles can embolize in the bloodstream, and may cause catastrophic effects. In an attempt to reduce these problems, coverings have been proposed for stents. These coverings have been made from artificial materials, such as PTFE. As of yet, however, coverings made from artificial materials have not proven successful. This may be because of the poor biocompatibility of such materials. There is also some experience using biological tissue such as bovine pericardium to build a covering for a stent that is more biocompatible than coverings made from artificial materials. Preliminary results with bovine pericardium have been encouraging from the point of view of biocompatibility. The current method, however, of creating a covering using biological tissue is simplistic. A rectangular piece of pericardium is harvested from a bovine source. The pericardium is then, after being prepared so that it is suitable for implantation, rolled into a cylinder. The abutting edges of the pericardium are sewn together to create a covering. This covering is then placed over a stent. There is an inherent disadvantage in this cut and sew approach to creating a covering. Biological tissue has a very small expansion range. Therefore, the diameter of the cut and sewn cylinder of tissue is limited to a very small range. This limits the stent to a very small range of expansion diameters, limiting the utility of the stent. This also limits the difference in diameter between the stent as delivered and the stent at its expanded state, increasing significantly the profile of the delivery system required for a given supported diameter. WO-A-99/15105 discloses in Fig. 7 an intraluminal stent as defined in the precharacterising portion of claim 1 and as shown in Fig. 2 of the present application. SUMARY OF THE INVENTION It is an object of the current invention to provide an improved intraluminal stent, and a method of making the same. This object is achieved according to the invention by a stent as defined in claim 1 and by a method as defined in claim 2. An advantageous embodiment of the method according to the invention is claimed in claim 3. The edges of the spiral wrapping are formed into locking folds to prevent the spiral loops from separating during expansion of the stent and covering. Further objectives and advantages of the subject invention will be apparent to those skilled in the art from the detailed description of the disclosed invention. Fig. 1 shows a strip of pericardium used to form a stent covering not configurated according to the invention. Fig. 2 shows a spiral wrapped stent covering of Fig. 1 in an unexpanded state. Fig. 3 shows a spiral wrapped stent covering of Fig.1 in an expanded state. Fig. 4 shows a partial cross-sectional view of one embodiment of a spiral wrapped stent covering in an unexpanded state according to the invention. Fig. 5 shows a partial cross-sectional view of one embodiment of a spiral wrapped stent covering in an expanded state according to the invention. The subject invention will now be described in detail for a specific preferred embodiment of the invention, it being understood that these embodiments are intended only as illustrative examples and the invention is not to be limited thereto. An embodiment of the biological stent covering not configurated according to the invention is shown in FIGS. 1 to 3. In this embodiment, pericardium tissue f.e. selected from the group consisting of bovine, ovine and porcine pericardium is collected and prepared in a manner known to those skilled in the art. The pericardium tissue is then cut into a single strip 50 with lateral edges 52. A supporting stent 54 with an unexpanded diameter of D and an expanded diameter of D' is provided. The strip 50 is helically wound around a supporting stent 54 while the stent is in a collapsed state with a diameter of D to form a series of helical windings 56. The lateral edges 52 of adjacent helically windings 56 are arranged so that the lateral edge 52 of one winding overlaps the adjacent winding. Upon expansion of the stent from the diameter D to D', the helically wound strip of pericardium unwinds. However, because of the overlap between adjacent strips, no area of the stent is uncovered during and after expansion of the stent and covering. The ratio between the maximal expanded diameter without causing gaps, and that of the unexpanded stent equals the overlap ratio of the stent. An embodiment of the spiral wrapped stent according to the invention is shown in FIGS. 4 and 5. In this embodiment, the edges 52 of the pericardium strip 50 are provided with interlocking edges 62, 64. The left interlocking edge 62 is formed by folding the edge of the pericardium strip over itself. The right interlocking edge 64 is formed by folding the edge of the pericardium strip over itself; the left edge is folded in the opposite direction as the right edge. The strip with the interlocking edges is helically wound around the stent in the same manner as described above with respect to the embodiment illustrated in FIGS. 2 and 3 Special care is taken to make sure that the right interlocking edge 64 is placed between the left edge 66 and the left interlocking edge 62 of the adjacent spiral wrap. Upon expansion of the stent, the right and left interlocking edges mate together. In this manner, the interlocking edges assure that there is no gaps in the coverage of the expanded stent, as illustrated in Fig. 5.

Claims: An intraluminal stent, comprising: a tubular support member (54), the member being expandable from a first diameter (D) to a second diameter (D'); an expandable covering applied over the tubular support member (54), the expandable covering being formed by a strip of pericardium (50), helically wound around the tubular support member (54), the strip having lateral edges which overlap in the first diameter (D); characterized in that the strip of pericardium has edges that interlock in the second diameter (D'), in which a right interlocking edge (64) and a left interlocking edge (62) are each formed by folding the edge of the pericardium strip over itself, with the left edge folded in the opposite direction as the right edge. A method of making an intraluminal stent comprising the steps of: providing a stent (54) being expandable from a first diameter (D) to a second diameter (D'); providing a strip of pericardium (50) with lateral edges; and helically winding the pericardium (50) around the stent (54) while the stent (54) is in its first diameter (D) so that the lateral edges of adjacent windings overlap, characterized by folding the pericardium (50) to form locking edges in which a right interlocking edge (64) and a left interlocking edge (62) are each formed by folding the edge of the pericardium strip (50) over itself, with the left edge folded in the opposite direction as the right edge. The method of claim 2, wherein the pericardium tissue is selected from the group consisting of: bovine pericardium, ovine pericardium, and porcine pericardium.

Inventors: RICHTER JACOB, RICHTER, JACOB
Applicants: ZULI HOLDINGS LTD, ZULI HOLDINGS LTD.
Application year: 2001
Main classification: A61F2
IPC codes: A61L27, A61L31, A61M5, A61F2, A61M29