AN ARRANGEMENT FOR A DOUBLE-ACTING PRESS

Abstract: Described is an arrangement for a double acting press, whereby a press is constructed with vertically opposed moving faces, both faces are capable of converging in a substantially parallel motion towards a predetermined point between them and then exert a compressive load. The press has a frame arrangement that contains the load. When a time period has elapsed the vertically opposed faces both diverge in a substantially parallel motion away from the predetermined point to a position from which they may begin the sequence again.

Description: An arrangement for a dβ ble-aetiαg press Background to the invention. The present invention relates to the art of presses and more particularly to double acting presses constructed with vertically opposed moving faces. Wherein double- acting describes a press with- two- workin faces or platens ≤" that both have converging and diverging motion to and from a predetermined position between the working faces. Commonly it is advantageous when loading a press with material to be processed that the material has unobstructed access into the compression area of the press. Equally after the press has completed, a compression ' ° cycle, the processed material should exit the press unobstructed. A press is commonly used in conjunction with tooling and the processed material may exit the press in a different form or shape to that which it originally entered. Often after processing the material " a greater clearance between the tooling is required to effect an efficient unloading or ejection of the material (or then component or product) from the press than it did prior to it's processing.. Vertically opposed double acting presses are often employed in processes where a material is loaded and removed from a press using an automated feed system. a- o In suc an- arrangemen the operation of th press- and- the fee system- ar normally synchronised. An automatic feed system may intermittently index continuous or discontinuous materials into and out of the press, to simplify the feed system's arrangement and therefore operation its vertical orientation, to the press or ground may often remairi substantially constant - while the material enters and exits the press. In- such arrangements double-actaig- resses have-distinct advantages over single acting presses in allowing greater clearance between the material or component and tooling. This facilitates efficient and rapid loading and unloading of the press, which decreases cycle times and so increases % » production outputs. Conventional vertically opposed double acting presses have two separately supported faces (platens or slides) that are independently powered to actuate converging and diverging parallel motion of the faces within the frame of the press. Commonly the press arrangement is effectively two > S" opposing single acting presses combined within a single press frame. The present invention by means of a simple arrangemen allows the construction of a vertically opposed single acting press with one separately supported face which is actuated for parallel motion within the frame of the. press, to., operate- ith. the. dual. face, motion, of. a_ double, acting- ress.. -o Wherein the actuation system/s employed are not vertically opposed units but positioned to one side of the separately supported face that is actuated for parallel motion the side that is not the working face. A further advantage of this arrangement;, typically for larger presses of both single acting up-stroke and double acting presses is the necessity to - _r accommodate the press in a dug-out pit or to artificially raise the floor level to create a usable working- height for the press-. This-require ent may no longer be a prerequisite with such a configuration. Known prior art of particular reference describing the mechanical arrangements of double acting presses include GB 1398611 Le Carbomre, ≤o US3818825, GB1396746 Przedsieb. Wherein US3818825, GB1396746 Przedsieb discloses a press in which the press frame (2,3,11,12,14,17) moves however there are four working faces in this arrangement and the member (3) alternates between two separate working zones therefore only one working face actuates per zone. Wherein GB 1398611 Le Carbonne discloses a double acting press with two permutations (Figl and Fig2) respectively. The first permutation sr shown in (Figl) has a press frame (Figl, l,2,3,and 4) that does not actuate and therefore the upper working face of the press (Fi l, 7) does not move. In the second permutation (shown in Fig2) a double acting press is described wherein the press frame (Fig2, 1,2,3,4) moves and the working faces or 'rams' exhibit converging, and divergin motion. However the ισ press frame within this embodiment requires three rigidly spaced apart members (Fig2 2,3.4, page 3 lines 117-130 to operate. In addition the press arrangement as disclosed in (Fig2); employs a reciprocal motion actuation device that remains substantially constant in its overall dimensions whilst operating. The two rods (9,11). are connected to a » ≤ common piston (17) and the rods an piston all move in the same direction simultaneously when actuated. Whereas in the present embodiment the actuator employed increases/decreases its overall dimensions as it expands and contracts during its operation. During expansion the actuator moves sequentially in one direction then maintains its expansion in a second 2-p continuing motion in the opposite direction to the first direction of movement. The operation of the device (g) when contracting is comparable to that of its expansion although the directions of movement are then reversed. Summary of the invention. 2. s- There is disclosed a vertically arranged double-acting press. Wherein the cαnfiguratiαn of such a press comprises in combination: a substantially rigid frame (a,b,c,d) which is moveable, having two vertically spaced-apart structural members (a,b) each structural member has an inner and an outer face. The proximity of the inner faces with S=> regard to one another being substantially fixed or coupled by structural braces (c,d) when containing a compressive load. Between the two fixed structural member's (a,b) is a vertically, movable rigid structural member (e) with upper and lower faces. Positioned between one of the spaced-apart structural members of the frame and one of the faces of the vertically 3 " moveable rigid member (e) is a powered linear actuator, device (g) capable of exerting a load greater than the mass of the press frame. ). The relative motions of the members (a,b,c,d) and (e) are attained and or initiated by the actuation device (g). The press is arranged with vertically moving faces in which the two working faces of the press (h j) are both capable of <=> converging in a substantially parallel motion towards a position between the working faces. A compressive load or force or pressure is then exerted. Trie press frame (a,b,c,d) contains the load. After a time interval the faces diverge in a substantially parallel motion away from each other to a position from which they may begin the sequence again. The motion of the 4-≤r working face (h) that is, substantially a part of the vertically movable rigid structural member (e) is attained or initiated by the powered actuator. The other working face (j) is substantially part of the press frame (Figl,b, Fig2,a) its motion is also attained or initiated by the powered actuator. When the motion of the vertically movable rigid structural member (e) and "0 © the device (g) is restricted with re uonship to the vertical proximity to the ground, floor or base (n) on which the press is situated. The actuator is arranged to expand and contract in at least two major and substantially opposite directions. The vertical motion inhibitors (I,m) which restrict the vertical motions of the press are rigid structural members capable of supporting, a mass greater than the total mass of the press. They are arranged so as to permit the shock absorber or buffer devices (k) to mechanically deform when inhibiting the vertical motions of the press and ά~ therefore de-accelerate/accelerate the vertical motions of the working faces (j,h). During the operation of the press the direction of the linear actuators initial motion is constrained and the resultant direction of the actuators continuing motion is reversed. This occurs during the expansion and contraction of the actuator. I o Brief description of the drawings. Figure 1, A general schematic arrangement showing a partial cut-away section of a press with primary powered down-stroke actuation. Figure 2 t A general schematic arrangement showing a partial cut-away section of a press with primary powered up-stroke actuation. i c Figure 3 f A general schematic arrangement showing a sequence of typical press operation ^ to close the working faces for a press, with primary powered down-stroke actuation, shows working faces open. Figure 4, A general schematic arrangement showing a sequence of typical press operation, to close the working faces for a press with primary ■ z.o powered down-stroke actuation, shows upper working face closed. Figure 5, A general schematic arrangement showing a sequence of typical press operation, to close the working faces for a press with primary powered down-stroke actuation, shows both upper and lower working faces closed. (To open both faces the sequence is reversed.) 2. s " Figure 6 > A general schematie arrangement showing a sequence of typical press operation to close working faces for a press with primary powered up-stroke actuation, shows working faces open. Figure 7 f A general schematic arrangement showing a sequence of typical press operation to close working faces for a press with primary powered 3 © up-stroke actuation, shows lower working face osed. Figure 8, A general schematic arrangement showing a sequence of typical press operation to close working faces for a press with primary powered up-stroke actuation, shows both lower and upper working faces closed. (To open both faces the sequence is reversed.) S>jr Detailed Description A description of the invention with reference to the drawing, figures. According to the first aspect of the invention, there is disclosed art arrangement for a double acting press. Whereby a press constructed with vertically opposed moving faces in which both faces, are capable of *** » converging in a substantially parallel motion towards- a position between the faces. A contained compressive load s- then exerted. The pres& is configured with a frame arrangement that contains the load. After a time period has elapsed the vertically opposed faces both diverge in a substantially parallel motion away from each other to a position from •4 which they may begin the sequence again. The motion of one of the faces is attained by powered actuation. The opposing face is an integral part of the press frame and its motion is actuated when the powered face's vertical motion is restricted with relationship to its vertical r«Qxhmty to the ground, floor or base on winch the press is situated. The- vertical restrietion of the powered face creates an opposite resulting motion from the powered actuator this subsequently displaces the mass of the press's frame which one of the two faces is art integral part of Typically the frame is a rigid construction having two spaced-apart structural members (Figl&2,a,b) each structural member having an inner sf and an outer face. The proximity of both the said inner faces with regard to one another being typically fixed when containing a compressive load. Structural brace/s (Figl&2,c,d) typically constrain the two said spaced- apart rigid members in a fixed adjustable or non-adjustable spatial relationship. Between the said fixed structural member's inner faces is a i <=> vertically movable rigid structural member with upper and lower faces (Figl&2^e). The structural brace/s of the press's frame may also act as vertical guides for the vertically moveable rigid structural member (Figl&2J}. Positioned between one of the said spaced-apart structural members of the frame and one of the faces of the vertically moveable rigid i : member is a powered linear actuator capable of exerting substantial loading (Figl&2 f g). The actuator causes the vertical motion of the moveable rigid structure. The opposite face of the vertically moveable structural member where the actuator is positioned represents one of the two working faces of the press (Figl&2,h). The other working face t-<=> (FigI&2J) of the press is the opposite inner face of the press frame's structural member. The actuator may be one or more of the following mechanisms creating a mechanical advantage, a rotating helix or screw thread an expanding knuckle arrangement, a rotating crank mechanism or pressurised fluids or -v.* gases increasing or decreasing in volume within an expanding or contracting container. Preferably a pressurised hydraulic system is used with a container constructed as an expanding or contracting interlocking cylinder and plunger arrangement with a sealed interface into which is fed pressurised fluid. Commonly referred to as a hydratilic ram. Such a device So can also be constructed tα have two cylinders with a common plunger or two plungers and a common cylinder. A plunger may also be known as a piston or ram. One or more actuators may be utilised. These devices mechanisms are well documented to those skilled in the art. ■ s. <r In a press arrangement configured using hydraulic ram s as the acttratσrs the normally static portion of the ram this may be either the cylinder or the plunger then becomes the dynamic portion of the actuator once the actuator and the vertically moveable member (e) motion has been restricted. An actuator when expanding initially moves in one direction t f -o until the initial direction of movement is restrained relative to the base (n) and then continues its expansion in the opposite direction to the first direction of movement, as the actuator contracts this also appEes. The sequence is the same during the contraction of the actuator however the directions of motion are reversed. The actuator is arranged to move in at - 4 - * least two major directions while expanding and at least hi two major directions while contracting. Where the directions of a continuing single motion are substantially opposite and substantially sequential. The actuation system employed may have variable or adjustable stages of constant, accelerating and de-accelerating velocities during its extending «=» and contracting vertical motion. With such a press arrangement the main components of the actuator (g) are positioned vertically to substantially one side of the moveable member (e). The upper or lower side, dependent upon the press's operating configuration. Independent of the actuation system the vertical motion of the press's faces may also be de-accelerated / accelerated with the use devices such as shock absorbers or buffers (Figl&2,k). The kinetic energy within the vertical motion of the faces and frames mass is dissipated by mechanical deformation, such as by spring/s or elastomers or by using the resistance of a fluid or gas in a hydraulic or pneumatic cylinder, cushion or dashpot. s" The faces located upon and between the two opposed working faces of the press tooling will commonly be securely and adjustably positioned. The faces are used to support tooling which may perform a variety of functions such as shaping, punching, cutting, forming, drawing, moulding and others, processing a variety of materials such as ceramics, rubbers, metals, t-σ glass, textiles and others including materials consisting of or containing thermoplastic and/or tkermosetting polymers such as closed cell sheets of thermoplastic polyolefin and/or ethylene vinyl acetate polymer materials. The materials structure may be in one or more of the following forms sheet, cellular, powder, granules, pellets or dough. Where the materials i structure is cellular in composition the cell structure of the material may be either contain or consist of wholly or partially a closed cell structure or an open cell structure or a combination of both. The above lists of processes and materials should not be considered as limiting. The device (g) is arranged to expand and contract successively during an ■ a- •=> operating cycle of the press. During both the expansion and contraction of the device (g) the actuator moves in one direction then maintains its expansion in a continuing motion in another direction to the first direction of movement. When the faces converge the upper face reduces its altitude and the lower face increases its altitude. i-s" ϊn such a press arrangement where the powered actuator is restricted, the working faces movement is substantially sequential and in variations of the disclosed press arrangement the upper or lower working faces may wish to actuate first. During its operation the actuation device (g) may be partially assisted in the relevant directions of motion by gravity. Partial or *<=> full simultaneous movement of both of the working faces can be attained with the use of linear de-accelerators when arranged inline or incorporated as apart of the vertical motion inhibitor/s (Figl&2,k). The vertical motion inhibitor/s restricting the vertical motion of the press's primary powered actuation are rigid structural members capable of sr supporting a mass greater than the total mass of the press (Figl&2J). The vertical motion inhibitor/s may be fixed or adjustable in length height, they may be configured too be secured to the press or the ground/floorbase (Figϊ&2 f n) or apart of both. The working height of such a press arrangement may be fixed or i-o adjustable by employing vertical supports to the press frame, which may also incorporate linear de-accelerators (Fig t&2,nt). The press may be arranged to operate as both a primary powered actuation down-stroke press (Figl) or as a primary powered up-stroke press (Fϊg2). With such a press arrangement and by optionally completely inhibiting the **S " vertically moveable faces motion a conventional up-stroking press will be converted into a down-stroking press without inverting it and so a conventional down-stroking press will be converted into an up-stroking press without inverting it. The working faces of the press may commonly be referred to as platens, tables or slides. With such a press arrangement ^ β the load capacity of the powered actuated face must always be greater than the mass of the displaced press frame. Typically the maximum compressive load capacity of the press is reduced by the mass of the press frame. The arrangement disclosed is a vertical configuration a horizontal configuration is also possible.

Claims: Claims 1, An arrangement for a double acting press is disclosed, wherein double acting describes a press with oppositely positioned working faces (hj) that each demonstrate converging and then diverging motion to and from a position between the working faces. Disclosed is a vertically arranged * • double acting press wherein the press is for shaping materials consisting of or containing thermoplastic and/or thermosetting polymers, a press is arranged with moveable members (a,b) that are connected and rigidly spaced apart, between the members (a,b) is a moveable member (e). The relative movement of the members (a,b and e) is attained or initiated by i o the device (g) this is a powered actuator that is arranged to successively expand and contract during an operating cycle of the press. The device (g) is arranged to expand substantially sequentially in at least two directions. Initially the actuator exhibits a first direction of motion until the first direction of motion is restricted relative to the base (n), then the actuator i s maintains its expansion in a second and substantially opposite direction to the first direction of movement. The operation of the device (g) when contracting is comparable to that of its expansion although the directions of movement are reversed. This arrangement facilitates the double acting motion of the press. a- 2, In a press arrangement as claimed in Claim 1, wherein for both the expansion and contraction of the device (g) the actuator moves in one direction then maintains its expansion in a continuing motion in another direction to the first direction of movement. 3, In a press arrangement as claimed in Claims 1 and 2, wherein the main z sr components of the actuation device (g) are vertically positioned substantially to one side of the moveable member (e). This may be either the upper or lower side, dependent upon the press's operating configuration (Figl, Fig2). 4, In a press arrangement as claimed in Claim 1 and 3, the actuation S-o devices (g) motion is constrained by the vertical motion inhibitor/s (1) and the vertical supports (m) these can be fixed or adjustable in length and can be configured to be secured to the press or the press's base (n) or partly to both. 5, In a press arrangement as claimed in Claims 1 and 4, wherein the press 3 ≤ frame is airanged with two members (a,b) that are connected and rigidly spaced apart. 6, In a press arrangement as claimed in Claims 1 and 5, wherein the press is arranged with one a moveable member (e) which is located between the members (a,b). •4- β 7, In a press arrangement as claimed in Claims 1 to 6, simultaneous movement of the working faces (hj) can be partially or fully attained with the use of linear de-accelerators (k) when arranged as a part of the motion inhibitor/s and support/s (Lm). 8, In a press arrangement as claimed in Claims I to 7, whereby the press's ■ -€ actuator (g) may be one or more of the following medianisms: a rotating helix or screw thread, an expanding knuckle arrangement, a rotating crank mechanism, or pressurised fluids or gases, increasing and decreasing in volume within an expanding and contracting container or ram 9, In a press arrangement as claimed in Claims 1 to 8, wherein a press arrangement is configured using a cylinder and piston arrangement as an S actuator (g), the normally static portion of the device, this may be either the cylinder or the piston then also becomes a dynamic portion of the actuator when the actuators motion has been restricted. 10, In a press arrangement as claimed in Claims 1 to 9, whereby located upon and between the two working faces (hj) of the press, tools can be t o securdy and adjustably positioned. Whereby the tools can perform a variety of functions such as shaping, punching, cutting, forming, drawing, moulding and others. 11, In a press arrangement as claimed in Claims 1 to 10, whereby shaped components or products that have been produced from sheet materials is: consisting of or containing closed cell cellular thermoplastic polyolefin and/or ethylene vinyl acetate polymer materials. 12, In a press arrangement as claimed in Claims 1 to 11, whereby shaped components or products have been produced from material consisting of or containing cellular polymers. 3-σ 13, In a press arrangement as claimed in Claims 1 to 12, whereby shaped components or products that have been produced from sheet materials consisting of or containing thermoplastic and/or thermosetting polymers and have been processed by such a press as described in any of the preceding daims. z.< 14,In a press arrangement as claimed in Claims 1 and 13, wherein shaped components or products have been produced the press is arranged to processing a variety of materials such as ceramics, rubbers, metals, glass, textiles and others and have been processed by such a press as described in any of the preceding claims. «> 15, An arrangement for a press as substantially described herein with reference to Figures 1-8 of the accompanying drawings.

Inventors: GIBSON-COLLINSON MARC, GIBSON-COLLINSON, MARC
Applicants: GIBSON-COLLINSON MARC, GIBSON-COLLINSON, MARC
Application year: 2001
Main classification: B30B15
IPC codes: B30B7, B30B11, B30B15