An apparatus and process for washing and sterilising industrial plants

Abstract: A water tank (2) is connected through a high-pressure feed line (3) to one or more washing terminals (5) associated to a surface to be treated. An ozoniser (10) removes oxygen from a tank (11) and transforms it into ozone, which is conveyed to the tank where it is mixed with the water. A secondary sterilising line (13) selectively places the tank in closed-circuit communication with some parts of the apparatus which during normal operation are not crossed by the washing liquid. The invention is particularly suited to the pharmaceutical industry, for example in granulation plants, and enables efficient sterilisation of the treated surfaces even where the surfaces are not directly contacted by the liquid sprayed from the washing terminals (13).

Description: Especially, though not exclusively, the invention is usefully applied in plants in the pharmaceutical industry, such as for example granulation, mixing, dissolving, coating solid particles, bins, tanks etc. US 5 329 950 discloses a self-containing cleaning and sanitizing equipment which includes: a first liquid holding tank for a cleaning solution, a second liquid holding tank for a sanitizing solution, a cleaning line running from the first tank and a sanitizing line running from the second tank. A sterilizing gas is introduced in the sanitizing line. The main aim of the present invention is to provide an especially efficient process for automatic washing, drying and sterilising of the treated surfaces of an industrial plant. An advantage is that even the parts which do not come into direct contact with the washing liquid spraying the plant during cleaning operations are fully sterilised. A further aim is to provide a simple and economical apparatus for realising the above-cited process. A further aim of the invention is simply and practically to sterilise the apparatus using cold fluids. These aims and advantages and others besides are all attained by the invention as it is characterised in the appended claims. Further characteristics and advantages of the present invention will better emerge from the detailed description that follows of a preferred but non-exclusive embodiment of the invention, illustrated purely by way of a nonlimiting example in the accompanying figure of the drawing, in which: figure 1 is a diagram of an apparatus realised according to the invention. With reference to the figure of the drawing, 1 denotes in its entirety an apparatus for washing and sterilising industrial plants comprising a tank 2 containing a washing liquid (for example, water) connected, through a high-pressure feed line 3 comprising a pipe including a pump 4 (for example a 70-bar pressure pump), to one or more washing terminals 5 (for example water nozzles) which are associated with the surfaces of the plant which are to be treated. In the illustrated embodiment there is also a batcher 6 which feeds the line 3 with measured amounts of a detergent at a point upstream of the pump 4. A line 7 is attached to the tank 2, which will join up with an external line supplying the washing fluid, for example the municipal water supply. A further line 8, also removably connectable to the water supply, joins the high-pressure feed line 3 at a three-way switch valve 9 predisposed (upstream of the high-pressure pump and at a non-pressurised point) selectively to connect the high-pressure feed line 3 with the tank supply 2 or with the municipal water supply through the connecting line 8. Both connecting lines 7 and 8 are provided with an intercept valve. The apparatus 1 comprises means for introducing a sterilising gas into the tank 2, which gas mixes with the washing liquid. The means for introducing the sterilising gas comprise a gas feed line which includes an ozoniser 10 (provided with a high-voltage generator). The ozoniser 10 takes oxygen from a tank 11 and transforms it into ozone. Any fixed supply line of oxygen can be used. The oxygen supply line terminates inside the tank 2 with an injector 12 located close to the bottom of the tank 2 which releases the ozone (a sterilising gas) into the washing liquid, thus obtaining a mixture of the two substances. The apparatus comprises a secondary sterilising line 13 predisposed to connect selectively the draining pump 15 of the tank 2 with connecting lines 7 and 8, so that these parts too can be sterilised. In the illustrated embodiment these two water lines 7 and 8 supply the washing liquid (water) to the tank, and the high-pressure feed line 3. During sterilisation the ends of the lines 7 and 8 are detached from the municipal water supply and joined up to the secondary automatic sterilising line 13. The secondary line 13 exhibits at one end a removable and selective connection with the lines 7 and 8; while at its other end it exhibits a connector for selective and removable connection with a subsidiary draining line 14 of the tank 2, provided with the draining pump 15, which can on demand be used both for draining liquid remaining in the tank 2 and for automatic sterilisation of parts of the apparatus. The apparatus 1 further comprises a drying line 16 predisposed for supplying a drying fluid over the treated surfaces. The drying line 16 is connected through a three-way switch valve 17 to the feed line which introduces the sterilising gas into the tank; this connection enables the sterilising gas - ozone - to be mixed with the drying gas - air. The drying line 16 is provided with a feed line which removes air from the atmosphere; along the feed line means for moving the air are arranged (for example an aspirating fan), a heater 19 and a filter 20. As for the lines 7 and 8, a secondary line 21 is provided for the drying line 16, is selectively connected to the drying line 16 and realises a closed auto-sterilising circuit for the drying line. The secondary recycling lines 13 and 21 function as by-passes so that when so desired the short lines 7 and 8 can be auto-sterilised, as well as the drying line 16. The various above-mentioned parts of the apparatus 1 - in particular the tank 2, the high-pressure feed line 3, the pump 4, the washing terminals 5 and the means for introducing sterilising gas, but also the drying system as well as the auto-sterilising systems with ozonised water and ozonised air - are mounted on a mobile washing unit with wheels (not illustrated). The apparatus enables automatic sterilisation and cleaning of structural components with no need to dismount them: this is realised by means of the on-site production of sterilising gas (ozone) which is mixed with the washing liquid and thus conveyed at low temperature to the inside of the hydraulic circuit of the apparatus. The same solution is applied to the pneumatic drying circuit, with the difference that the sterilising gas is mixed with the drying gas. This solution means that the same control unit can be programmed to command both the washing/drying operations and the automatic sterilising cycle. Cold automatic sterilising (instead of, for example, sterilising using heated steam) means that relatively-cheap parts of the apparatus itself can be used in the operation, as no compatibility with high temperatures is required. Production and introduction of sterilising gas into the tank 2 are controlled (using known techniques) so that the saturation level of sterilising gas (in this embodiment ozone) mixed with the washing liquid (in this case water) in the tank 2 is never exceeded, so no over-production of ozone obtains. It has been seen that by using a high-pressure washing liquid and a mixed-in sterilising gas (i.e. in the present embodiment ozonised water) an extremely efficient wash and sterilisation is obtained of all of the treated surfaces of the plant. In the case of ozonised water, high-pressure delivery over the surfaces to be treated accelerates the transformation of the ozone contained in the water into active oxygen, which is able to sterilise even those parts of the machine which are not directly sprayed by the jets of pressurised liquids.

Claims: An apparatus for washing and sterilising industrial plants, comprising at least one tank (2) for a washing liquid connected, through at least one high-pressure feed line (3) equipped with at least one pump (4), to at least one washing terminal (5) which is associated to a surface to be treated, means (10, 11, 12) for introducing a sterilising gas into the tank (2), which sterilising gas mixes with the washing liquid in the tank, characterised in that it comprises at least one secondary line for sterilisation (13) which, via a draining pump (15), can selectively place the tank (2) in communication with lines (7 and 8) for supplying a washing liquid to the tank (2) and respectively to the high-pressure feed line (3), each of the lines (7 and 8) being provided with at least one end which can be attached to an external washing liquid supply source; and in that it comprises a drying line (16) for supplying a gaseous drying fluid to treated surfaces, which drying line (16) is connected to means for introducing sterilising gases for mixing the sterilising gas with the gaseous drying fluid; the apparatus comprising a secondary line (21) for recycling, selectively connected to the drying line in order to realise a sterilising closed circuit of the drying line (16); at least the tank (2), the high-pressure feed line (3), the pump (4), the washing terminal (5) and the means (10, 11, 12) for introducing the sterilising gas being mounted on a compact washing unit which is self-sufficient and mobile on wheels. The apparatus of claim 1, characterised in that the means for introducing the sterilising gas comprise an ozoniser (10) which removes oxygen from a tank (11) and transforms the oxygen into ozone, which is conveyed to the tank (2). A process for washing and sterilising industrial plants in which a washing liquid is sourced from a tank (2), is pumped and sent at high pressure towards at least one washing terminal (5) which directs the washing liquid to a plant to be washed and sterilised, and in which a sterilising gas is injected internally of the tank (2), which sterilising gas mixes with the washing liquid, characterised in that the process is realised by an apparatus according to any one of claims from 1 to 2, and in that the process automatically washes and automatically sterilises, using the washing liquid sourced from the tank (2), at least the connections for connecting the tank (2) and the high-pressure feed line (3) with an external source of the washing liquid; the sterilising gas comprising ozone; after washing, surfaces of the plant being sprayed with a drying flow of a gas containing the sterilising gas; a part of the apparatus being automatically sterilised by the closed-circuit drying flow of gas.

Inventors: BARANI RUGGERO, BARANI, RUGGERO
Applicants: IOC OLEODINAMICI SPA, ICO OLEODINAMICI S.P.A.
Application year: 2001
Main classification: B08B9
IPC codes: A61L2, B08B9, C02F1, B08B3