Antifalsification recording paper and paper support therefor

Abstract: Disclosed are a paper support as well as a recording paper comprising the paper support and as formed thereon a recording layer, particularly a heat-sensitive recording layer, a transfer receiving layer for thermal fusion transfer recording or sublimation transfer recording or an ink receiving layer for ink-jet recording, the paper support having a security element embedded therein, the security element being a thread-shpaed or ribbon-shaped security element, and the paper support having a thickness which is at least 3 times the diameter of the thread-shaped security element or at least 3 times the thickness of the ribbon-shaped security element.

Description: TECHNICAL FIELD The present invention relates to a recording paper, and more specifically relates to an antifalsification recording paper. BACKGROUND OF THE INVENTION Known is a thermal recording material which forms a recorded portion by thermal energy from a thermal head using a color-forming reaction between an electron-donating compound and electron-accepting compound, a thermal fusion transfer or a sublimation transfer, or an ink jet recording material which obtains a recorded portion by ink jet. Since these recording materials are relatively inexpensive, usable with compact recording machines and easy to maintain, they are used as recording medium for facsimile and for computers, as well as in a wide range of fields. Recently, various information recording materials have been rapidly improved in print stability and can record variable information at a high speed. Because of this advantage, these information recording materials have been used for betting tickets, lottery tickets, commuter passes, train tickets and the like. When the information recording materials are used for these applications, particularly for the pari-mutuel tickets and lottery tickets which have cashability, modification and counterfeit prevention is needed. As a method for preventing counterfeit of the recording materials, for example, Japanese Unexamined Patent Publication No. 1999-165463 discloses adding watermark to a paper support; and Japanese Unexamined Patent Publication No. 1998-315620 discloses using a paper support having embedded therein a tape-shaped security element which has a film and a heat-sensitive recording layer formed on the film. Documents EP-A-0 492 407, US-A-5 002 636, US-A-4 897 300, DE-A-197 06 049 and GB-A-1 357 489 describe a recording paper comprising a support and a recording layer formed on the paper support with a security element embedded in the paper support. However, these documents are silent with regard to the thickness of the paper support and the relationship between the paper support and the embedded security element and of the positional relationship between the paper support and the embedded security element. However, these conventional techniques have the following disadvantages: missing dots appear in recorded images, especially in the record images formed in the area where security element is embedded, degrading the quality of the recorded images; operation efficiency of production is low because wrinkles occur when supercalendering is effected; in the produced recording materials, the surface of the area where security elements are embedded are slightly thicker than the other parts, leading to a lack of smoothness (hereinafter referred to as "uneven thickness"); when the produced recording materials are rolled up, the roll is corrugated due to the uneven thickness. The problem underlying the present invention is to provide an antifalsification recording paper using a security element-embedded paper support, the recording paper being free of the quality degradation of recorded images such as missing dots on the surface of a recording layer at a security element portion (the portion at which a security element is embedded and its vicinity), free of uneven thickness on the surface of the recording material, occurrence of wrinkles during production and occurrence of corrugation when rolled up, and being easy to produce. The solution to the problem is outlined in claim 1. Preferred embodiments are claimed by dependent claims 2-12. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view of the recording material according to one embodiment of the present invention. Fig. 2 is a cross-sectional view of the paper support for use in the present invention having a security element embedded therein. Fig. 3 is a cross-sectional view showing an example of the recording material of the present invention having the paper support which has embedded therein a ribbon-shaped security element provided with a vapor deposited metal layer and an adhesive layer. DETAILED DESCRIPTION OF THE INVENTION In the embodiment shown in Fig. 1, a paper support 1 is provided with a recording layer 2 on one of its sides, and a security element 3 (a ribbon-shaped security element is shown in Fig. 1) is embedded within the paper support 1. It is also possible to embed one or more security elements within the paper support. Paper support In a recording paper having a recording layer on a paper support, as a measure to solve the above-mentioned problems, the present invention uses a paper support which has embedded therein a ribbon-shaped security element and which has a thickness at least 3 times the thickness of that of the ribbon-shaped security element. When the thickness of the paper support is less than 3 times the thickness of the ribbon-shaped security element, uneven thickness may occur, or a smoothing treatment with use of a supercalender or the like to improve the quality of a recorded image after the formation of the recording layer may cause wrincles. The thickness of the paper support is preferably 4 times to 10 times, more preferably from 4 times to 8 times the thickness of the ribbon-shaped security element. Fig. 2 is a cross-sectional view of the paper support for use in the recording material of the present invention, the paper support having embedded therein a security element. The Fig. 2 shows the position of the security element embedded within the paper support. The position of the embedded security element is described referring to an example shown in Fig. 2 using a ribbon-shaped security element 3 below. As shown in Fig. 2, the security element 3 is embedded within the paper support 1 and therefore is present substantially in parallel with a surface a of the paper support 1 on the recording layer side and a surface b on the opposite side. When the thickness of the paper support 1 is T and the thickness of the security element 3 is t, T is 3 times t or greater, preferably 4 times to 10 times t. The position of the security element 3 to be embedded in is not particularly limited, and the security element 3 is preferably embedded so that it does not appear on the surface of the paper support 1. The distance D 1 from the front surface a (on the recording layer side) of the paper support 1 to the front surface c (on the recording layer side) of the security element 3 is 1 to 7 times, particularly from 1.5 to 5 times the thickness t of the security element 3. The distance D 2 from the rear surface b (the surface opposite of the front surface a on the recording layer side) of the paper support 1 to the rear surface d (the surface opposite of the front surface c on the recording layer side) of the security element 3 is from 0.5 to 6 times, particularly from 0.5 to 4 times the thickness t of the security element. In the present invention, D 1 and D 2 can be selected from the above specified ranges, and the thickness of the elements can be suitably selected so that the total thickness of D 1 +D 2 +t is 3 times or greater, preferably 4 to 10 times the thickness t of the security element. In particular, the security element 3 is preferably disposed in the center of the paper support (that is, a position which is about T/2 away from the front surface a on the recording layer side of the paper support 1, where D 1 and D 2 are equal or almost equal). The thickness of the paper support is from 40 to 250 µm, particularly 60 to 200 µm. When the thickness of the paper support is less than 40 µm, it is difficult to embed the security element uniformly. When the thickness is greater than 250 µm, the recognition accuracy of the security element is lowered, and the counterfeit prevention property of the recording paper is impaired. Papers useful as the paper support include those made from kraft pulp, sulfite pulp, ground pulp, thermomechanical pulp and like wood pulp from common softwoods and hardwoods, waste paper pulp, non-wood pulp and the like. Security element Examples of the ribbon-shaped security element include those comprising a non-oriented or biaxially oriented synthetic resin film. Specific examples of the synthetic resin films include 6,6-nylon film, polyethylene terephthalate film, polyethylene film, polyethylene naphthalate film, polypropylene film and the like. Such ribbon-shaped security elements include a colored security element made of such resin film, particularly a security element colored differently from the paper support, and the above synthetic resin films having a vapor deposited metal layer of aluminum, copper, nickel, tin, zinc or the like, and they are preferred because of their excellent counterfeit prevention property. When the synthetic resin film having a vapor deposited metal layer is used as the ribbon-shaped security element, the vapor deposited metal layer may be provided on either the front surface or the rear surface of the resin film, or on both of the front surface and the rear surface. The vapor deposited metal layer usually have a thickness conventionally employed for counterfeit prevention, and ranges, for example, from about 0.05 µm to about 1.0 µm. The security element made of a resin film having a vapor deposited metal layer can be produced in a conventional manner, for example, by slitting, in the above-specified width, various commercially available metallized films having a thickness within the above-specified range. The width of the above ribbon-shaped security element is from 0.3 to 20 mm, more preferably from 0.5 to 5 mm. The thickness of the above ribbon-shaped security element (the total thickness of the vapor deposited metal layer and resin film in the case of a metallized film) is 10 to 80 µm, preferably from 10 to 40 µm. When the ribbon-shaped security element is a resin film having a vapor deposited metal layer, the thickness of the paper support is at least 3 times the total thickness of the vapor deposited metal layer and the resin film. In the present invention, an adhesive layer containing an adhesive as a main component may be provided, if necessary, on at least part of the surface of the ribbon-shaped security element, whereby the bonding between the security element and pulp fibers within the paper is strengthened. This improves the effect of preventing the security element from being removed from the paper during printing process or cutting process. When the ribbon-shaped security element (including colored security elements and security elements having a vapor deposited metal layer) is used, the adhesive layer may be provided on either the front surface or rear surface of the ribbon-shaped security element, or on both of the front surface and rear surface. The adhesive in the adhesive layer is not particularly limited and includes a water-based (water-soluble or latex-based) adhesive, an organic solvent-based adhesive or the like. Examples of the adhesive are a polyester resin-based adhesive, a urethane resin-based adhesive, an acrylic resin-based adhesive or a vinyl acetate resin-based adhesive. The adhesive layer is adhered to the paper by contact with water when the security element provided with the adhesive layer is embedded within the paper support during paper making, or by the heat applied for drying the produced paper, or by the pressure applied during supercalender process or the like. Further, the adhesive layer may contain, if necessary, at least one member selected from the group consisting of a fluorescent dye, a fluorescent pigment and a luminescent pigment, whereby the counterfeit prevention effect is further enhanced. The adhesive layer may be prepared by uniformly dispersing the above adhesive, and if desired at least one of a fluorescent dye, a fluorescent pigment and a luminescent pigment, using water or an organic solvent as a medium to prepare a coating composition for forming an adhesive layer, applying the coating composition to the ribbon-shaped security element by roll coating, bar coating, gravure coating or like method, and drying the resulting coating. The amount of the coating composition to be applied is preferably about 1 to 10 g/m 2 , particularly from 2 to 8 g/m 2 , on a dry weight basis. In the present invention, when the ribbon-shaped security element has an adhesive layer, the thickness of the paper support is at least 3 times the thickness of the ribbon-shaped security element itself, excluding the thickness of the adhesive layer. Fig. 3 shows an example of the recording material of the present invention comprising a paper support which has embedded therein a ribbon-shaped security element having vapor deposited metal layers and adhesive layers. In Fig. 3, the elements are labeled with the same numerals used in Fig. 1. In the embodiment shown in Fig. 3, the security element 3 is a metallized film comprising a resin film 3a provided with a vapor deposited metal layers 4, 4'on both sides thereof. In addition, it is possible to use, as the security element 3, a resin film 3a provided with either one of the vapor deposited metal layers 4 and 4' on either side thereof. In Fig. 3, the adhesive layers 5, 5' are provided on both sides of the security element 3, but the adhesive layer may be provided only on the front surface (on the recording layer side) of the security element 3, or may be provided only on the rear surface (opposite of the recording layer side) of the security element 3. The method for embedding a security element within the paper support is not particularly limited, and may be a conventional method. For example, the security element and the paper can be bonded using a combination paper machine by combining first and second wet webs and simultaneously inserting a ribbon-shaped security element between the first and second wet webs, combining the resulting laminate with one or more wet webs, followed by drying. For example, the paper support can be prepared with use of a cylinder paper machine having three cylinder vats by forming a first wet web with a first cylinder, forming a second wet web with a second cylinder, inserting a security element, for example, at intervals of 10 cm, between the first wet web and the second wet web which is still on the second cylinder and is about to leave the second cylinder, further combining the resulting laminate with a third wet web formed by a third cylinder, and drying the resulting combination web by heating in a conventional manner to thereby obtain the paper support of the present invention. In the above procedure, the position of the security element to be embedded can be controlled by suitably adjusting the thickness of the first, second and third webs. Recording layer The recording layer is a heat-sensitive recording layer which can form recorded portions with a thermal head and contains an electron-donating compound, an electron-accepting compound and a binder. (1) Heat-sensitive recording layer As mentioned above, according to one embodiment of the present invention, the recording layer formed on at least one side of the paper support in which the ribbon-shaped security element is embedded is a heat-sensitive recording layer which can form recorded portions (=recorded images) with a thermal head and contains an electron-donating compound, an electron-accepting compound and a binder. Examples of the combination of the electron-donating compound and electron-accepting compound in the heat-sensitive recording layer include a combination of a leuco dye and a color developer; a combination of a diazonium salt and a coupler; a combination of a chelate compound and a transition element such as iron, cobalt, copper and the like; a combination of an imino compound and an aromatic isocyanate compound; among others. The combination of the leuco dye and color developer is preferably used because of its excellent recorded image optical density. In the description that follows, the recording layer having a combination of an electron-donating compound, i.e., leuco dye, and an electron-accepting compound, i.e., color developer, is described in detail. The leuco dye contained in the recording layer is not particularly limited, and various conventionally known leuco dyes can be used. Examples of the leuco dyes include 3,3-bis(p-dimethylaminophenyl)-6-dimethylaminophthalide, 3-diethylamino-7-anilinofluoran-3-cyclohexylamino-6-chlorofluoran, 3-diethylamino-6-methyl-7-chlorofluoran, 3-diethylamino-7-chlorofluoran, 3-(N-ethyl-N-isoamyl)amino-6-methyl-7-anilinofluoran, 3-(N-methyl-N-cyclohexyl)amino-6-methyl-7-anilinofluoran, 3-diethylamino-6-methyl-7-anilinofluoran, 3-di(n-butyl)amino-6-methyl-7-anilinofluoran, 3-di(n-pentyl)amino-6-methyl-7-anilinofluoran, 3-diethylamino-7-(o-chloroanilino)fluoran, 3-di(n-butyl)amino-7-(o-fluoroanilino)fluoran, 3-(N-ethyl-p-toluidino)-6-methyl-7-anilinofluoran, 3-(N-ethyl-N-tetrahydrofurfurylamino)-6-methyl-7-anilinofluoran, 3,3-bis[1-(4-methoxyphenyl)-1-(4-dimethylaminophenyl)ethylene-2-yl]-4,5,6,7-tetrachlorophthalide and the like. Examples of the color developer include 4,4'-isopropylidenediphenol, 1,1-bis(4-hydroxyphenyl)cyclohexane, benzyl 4-hydroxybenzoate, 4,4'-dihydroxydiphenylsulfone, 2,4'-dihydroxydiphenylsulfone, 4-hydroxy-4'-isopropoxydiphenylsulfone, bis(3-allyl-4-hydroxyphenyl)sulfone, 4-hydroxyphenyl-4'-benzyloxyphenylsulfone, 1,4-bis[α-methyl-α-(4'-hydroxyphenyl)ethyl]benzene, 2,2'-thiobis(3-tert-octylphenol) and like phenolic compounds, N,N'-di-m-chlorophenylthiourea and like thiourea compounds, N-(p-tolylsulfonyl)carbamic acid-p-cumylphenyl ester, N-(p-tolylsulfonyl)carbamic acid-p-benzyloxyphenyl ester, N-(p-tolylsulfonyl)-N'-(p-tolyl)urea and like compounds containing -SO 2 NH- bond(s) in the molecule, zinc 4-[2-(p-methoxyphenoxy)ethyloxy]salicylate, zinc 4-[3-(p-tolylsulfonyl)propyloxy]salicylate, zinc 5-[p-(2-p-methoxyphenoxyethoxy)cumyl]salicylate and like zinc salts of aromatic carboxylic acids. The amount of the leuco dye to be used is 5 to 30% by weight, preferably from 5 to 20% by weight, based on the total solids content of the recording layer. The amount of the color developer used is 5 to 40% by weight, preferably from 10 to 30% by weight, based on the total solids content of the recording layer. The ratio of the leuco dye to the color developer used may be suitably selected depending on the kinds of the leuco dye and color developer used and is not particularly limited. Generally, the color developers are used in an amount of 1 to 10 parts by weight, preferably from 2 to 6 parts by weight, per part by weight of the leuco dyes. The heat-sensitive recording layer may contain a print stability-improving agent to enhance the storage stability of the recorded portions (i.e., recorded images) and/or a sensitizer to enhance recording sensitivity. Examples of the print stability-improving agent include 2,2'-ethylidenebis(4,6-di-tert-butyl-phenol), 4,4'-thiobis(2-methyl-6-tert-butylphenol), 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, 1,2,3-tris(2-methyl-4-hydroxy-5-cyclohexylphenyl)butane, 2,2-bis(4-hydroxy-3,5-dimethylphenyl)propane and like hindered phenol compounds, 4-benzyloxy-4'-(2-methyl-glycidyloxy)diphenylsulfone, diglycidyl terephthalate, phenol novolac epoxy resin, bisphenol A epoxy resin and like epoxy compounds. Examples of the sensitizer include stearic acid amide, methylenebisstearamide, 2-naphthylbenzyl ether, m-terphenyl, p-benzylbiphenyl, di(p-methoxy-phenoxyethyl)ether, 1,2-di(3-methylphenoxy)ethane, 1,2-di(4-methylphenoxy)ethane, 1,2-di(4-methoxyphenoxy)ethane, 1,2-diphenoxyethane, 1,4-di(phenylthio)butane, p-acetotoluidide, p-acetophenetidide, N-acetoacetyl-p-toluidine, di(β-biphenylethoxy)benzene, di(p-chlorobenzyl) oxalate, di(p-methylbenzyl) oxalate, ibenzyl oxalate and the like. When the print stability-improving agent and the sensitizer is used, the respective amounts thereof are not particularly limited, but each of them may be used in an amount of about 1 to 4 parts by weight per part by weight of the color developer. The heat-sensitive recording layer is formed by the following process. First, a leuco dye, a color developer, and if necessary, a sensitizer, a print stability-improving agent and the like are dispersed in water serving as a dispersion medium, either simultaneously or separately, by means of a ball mill, an attritor, a sand mill or like stirrer or a pulverizer until an average particle diameter of 3 µm or smaller, preferably 2 µm or smaller is attained. Then, a coating composition for forming the heat-sensitive recording layer is prepared by adding at least a water-based binder (water-soluble or water-dispersible binder), and then applied to the paper support, and the resulting coating on the paper support is dried. Examples of the aqueous binder to be added to the coating composition for forming heat-sensitive recording layer include starches, methylcellulose, carboxymethylcellulose, casein, gum arabic, polyvinyl alcohol, carboxy-modified polyvinyl alcohol, diacetone-modified polyvinyl alcohol, acetoacetyl-modified polyvinyl alcohol, silicon-modified polyvinyl alcohol, diisobutylene-maleic anhydride copolymer salts, styrenemaleic anhydride copolymer salts, ethylene-acrylic acid copolymer salts, styrene-acrylic acid copolymer salts and like water-soluble binders, urethane resin-based latex, acrylic resin-based latex, acrylonitrile-butadiene resin-based latex, styrene-butadiene resin-based latex and like water-dispersible binders. The amount of the binder used is about 5 to 40% by weight, preferably about 8 to 30% by weight, based on the total solids content of the heat-sensitive recording layer. If necessary, the coating composition for forming heat-sensitive recording layer may further contain various auxiliaries, for example, kaolin, calcium carbonate, calcined kaolin, amorphous silica, aluminium hydroxide, urea-formalin resin filler and like pigments having an average particle diameter of about 0.1 to 5 µm, sodium dioctylsulfosuccinate, sodium dodecylbenzene sulfonate, sodium lauryl sulfate, fatty acid metal salts and like dispersants, zinc stearate, calcium stearate, polyethylene wax, carnauba wax, paraffin wax, ester wax and like waxes, deforming agents, cross-linking agents, coloring dyes, etc. The amount of the coating composition for forming heat-sensitive recording layer to be applied may be selected from a wide range. In general, it is recommended that the amount is 3 to 15 g/m 2 , preferably from 4 to 10 g/m 2 on a dry weight basis. If necessary, a protective layer containing a binder having a film forming ability may be provided on the heat-sensitive recording layer. The protective layer is formed, for example, by mixing the binder which can be added to the above coating composition for forming heat-sensitive recording layer and, if necessary, the auxiliaries (particularly the above pigment) which can be added to the coating composition for forming heat-sensitive recording layer, using water as a medium, stirring the mixture, applying the obtained coating composition for forming protective layer on the recording layer and drying the coating. The amount of the binder to be used is 20% to about 90% by weight, preferably from 20 to 70% by weight, based on the total solids content of the protective layer. The above auxiliary (especially the pigment), if employed, is used in an amount of 10 to 70% by weight, preferably from 30 to 60% by weight, based on the total solids content of the protective layer. The amount of the coating composition for forming protective layer used may be suitably selected from a wide range. In general, it is recommended that the amount is 0.5 to 6 g/m 2 , preferably from 2 to 5 g/m 2 , on a dry weight basis. Intermediate layer In the present invention, an intermediate layer comprising a pigment and a binder as main components may be provided, if so desired, between the paper support and the recording layer. When the recording layer is a transfer receiving layer for sublimation transfer recording, and a thermoplastic resin film layer is provided, the intermediate layer may be provided between the paper support and the thermoplastic resin film layer. Providing the intermediate layer can remarkably inhibit uneven thickness of the recording paper and corrugation in a roll of the recording paper. Examples of the above pigment include inorganic pigments having an average particle diameter of 0.1 to 5 µm such as calcium carbonate, kaolin, talc, calcined kaolin, amorphous silica, synthetic aluminium silicate, zinc oxide, titanium oxide, aluminum hydroxide and the like; organic pigments having an average particle diameter of 0.5 to 30 µm such as urea-formalin resin fillers, hollow acrylic resin fillers, hollow styrene resin fillers, hollow vinylidene chloride resin fillers and the like. Particularly, preferable are the hollow organic particles having excellent cushioning characteristics such as hollow acrylic resin fillers, hollow styrene resin fillers, hollow vinylidene chloride resin fillers and the like. The amount of these pigments used is preferably from 30 to 90% by weight, particularly from 40 to 80% by weight, based on the total solids content of the intermediate layer. Examples of the binder used in the intermediate layer include those which are usable in the above recording layer (especially in the heat-sensitive recording layer). The amount of the binder used is preferably from 5 to 30% by weight, particularly from 10 to 25% by weight, based on the total solids content of the intermediate layer. The intermediate layer is formed by applying a coating composition for forming intermediate layer on the front surface (on the recording layer side) of the paper support and drying the coating composition. The coating composition for forming intermediate layer is prepared, for example, by mixing the above pigment, the binder, and if necessary, the auxiliaries which can be added to the coating composition for forming recording layer (especially the heat-sensitive recording layer), in water serving as a medium, and stirring the mixture. The amount of the coating composition for forming intermediate layer applied may be suitably selected from a wide range, but is generally from 5 to 15 g/m 2 , preferably from 6 to 12 g/m 2 , on a dry weight basis. Examples of the method for applying the coating compositions for recording layer, intermediate layer and protective layer include air knife coating, Mayer bar coating, pure blade coating, rod blade coating, reverse roll coating, gravure coating, slit die coating, curtain coating and the like. In addition, the recording paper of the present invention may be processed, for example, using supercalender, gloss calender to improve surface smoothness by allowing it to pass between roll nips after forming the recording layers to impart smoothness to the recording paper or for other purposes. It is also possible to provide a magnetic recording layer or an adhesive layer on the rear side of the paper support. In addition, various known techniques employed in the field of the recording sheet manufacture may be applied to the present invention. EXAMPLES In the description that follows, Examples are shown to illustrate the present invention in further detail. However, the present invention is not limited to these Examples. All parts and % in the Examples are by weight unless otherwise specified. Heat-sensitive recording paper Example 1 (1) Preparation of Dispersion A A composition was prepared by mixing 10 parts of 3-di(n-butyl)amino-6-methyl-7-anilinofluoran, 5 parts of a 10% aqueous solution of sulfone-modified polyvinyl alcohol (product name: GOHSERAN® L-3266, manufactured by The Nippon Synthetic Chemical Industry Co.,Ltd.)and 25 parts of water. The thus-prepared composition was pulverized with a sand mill until an average particle diameter of 0.8 µm was attained, producing Dispersion A. (2) Preparation of Dispersion B A composition was prepared by mixing 10 parts of 4-hydroxy-4'-isopropoxydiphenylsulfone, 5 parts of a 10% aqueous solution of sulfone-modified polyvinyl alcohol (product name: GOHSERAN® L-3266, manufactured by The Nippon Synthetic Chemical Industry Co.,Ltd.) and 25 parts of water. The thus-prepared composition was pulverized with a sand mill until an average particle diameter of 1.5 µm was attained, producing Dispersion B. (3) Preparation of Dispersion C A composition was prepared by mixing 10 parts of 1,2-di(3-methylphenoxy)ethane, 5 parts of a 10% aqueous solution of sulfone-modified polyvinyl alcohol (product name: GOHSERAN® L-3266, manufactured by The Nippon Synthetic Chemical Industry Co.,Ltd.) and 25 parts of water. The thus-prepared composition was pulverized with a sand mill until an average particle diameter of 1.0 µm was attained, producing Dispersion C. (4) Preparation of coating composition for forming heat-sensitive recording layer A coating composition for forming heat-sensitive recording layer was prepared by mixing 50 parts of Dispersion A, 100 parts of Dispersion B, 100 parts of Dispersion C, 20 parts of precipitated calcium carbonate ("Brilliant 15" manufactured by Shiraishi Calcium Kaisha Ltd.), 20 parts of SBR latex ("L-1571" manufacture by Asahi Kasei Corporation), 20 parts of zinc stearate dispersion ("Hydrin Z-7-30" manufacture by Chukyo Yushi Co., Ltd.) and 30 parts of water and stirring the mixture. (5) Preparation of coating composition for forming intermediate layer A coating composition for forming intermediate layer was prepared by mixing 100 parts of a 40% dispersion of hollow styrene particles having an average particle diameter of 1 µm and a hollowness (percentage of inner diameter to outer diameter) of 70%, 40 parts of a 10% aqueous solution of polyvinyl alcohol, 10 parts of styrene-butadiene latex having a solids content of 50%, 20 parts of calcined kaolin having an oil absorption of 110 ml/100 g, 5 parts of calcium carbonate having an average particle diameter of 1 µm and 50 parts of water, and stirring the mixture. (6) Preparation of security element A urethane resin adhesive (product name: "Super Flex 750" manufactured by DAI-ICHI KOGYO SEIYAKU CO., LTD.) was applied using a gravure roll coater to both sides of a polyethylene terephthalate (PET) film metallized with aluminum by vacuum deposition on both sides (thickness including vapor deposited metal layers: 12 µm) respectively in an amount of 3 g/m 2 on a dry weight basis. The applied adhesive was then dried. Subsequently, the film was slit with a microslitter into 3-mm width. The slit film was wound on a bobbin, preparing a security element. (7) Preparation of paper support In a cylinder paper machine equipped with three cylinder vats, a first wet web was made with a first cylinder, and a second wet web was made with a second cylinder. The security element obtained in (6) above was inserted at intervals of 10 cm between the first wet web and the second wet web which was still on the second cylinder and was about to leave the second cylinder. The resulting laminate was further combined with a third web, and the resulting combination wet web (water content: 50%) was dried with a Yankee dryer (surface temperature: about 70°C) and 4 cylinder dryers (surface temperature: about 70 to 90°C), producing a paper support having a water content of 5% and a thickness of 60 µm. In this paper support, the security element was embedded approximately at the center in the thickness direction of the paper support. (8) Preparation of heat-sensitive recording paper One side of the paper support prepared in item (7) above was coated with the coating composition for forming intermediate layer prepared in item (5) and the coating composition for forming recording layer prepared in item (4) successively in an amount of 8.0/m 2 and 6.0 g/m 2 , respectively, on a dry weight basis. The coating compositions were dried, giving an intermediate layer and a heat-sensitive recording layer. The dried paper support was supercalendered, giving a heat-sensitive recording paper. Example 2 (comparative security element) A heat-sensitive recording paper was prepared following the procedure of Example 1 and using the paper support described below in place of the paper support used in the preparation of the heat-sensitive recording paper of Example 1. (1) Preparation of paper support A first wet web was made with a first cylinder in a cylinder paper machine equipped with three cylinder vats. A second wet web was prepared with a second cylinder. Between the first wet web and the second wet web which was still on the second cylinder and was about to leave the second cylinder, a gold silk thread (a silk thread metallized with gold; thickness (diameter) including the vapor deposited gold layer: 40 µm) was inserted at intervals of 10 cm. The resulting laminate was combined with a third wet web prepared with a third cylinder and the combination wet web thus obtained (containing 50% of water) was dried with a Yankee dryer (surface temperature: about 70°C) and 4 cylinder dryers (surface temperature: about 70 to 90°C), giving a paper support having a water content of 5% and a thickness of 180 µm. In this paper support, the security element was embedded approximately at the center in the thickness direction of the paper support. Example 3 The coating composition for forming protective layer described below was applied on the heat-sensitive recording layer of Example 1 in an amount of 2.5 g/m 2 , on a dry weight basis. The applied coating composition was dried, forming a protective layer. Then the protective layer was supercalendered, giving a heat-sensitive recording paper. (1) Preparation of coating composition for forming protective layer A composition was prepared by mixing 200 parts of a 12% aqueous solution of acetoacetyl-modified polyvinyl alcohol (product name: "GOHSEFIMER Z-200"®, manufactured by The Nippon Synthetic Chemical Industry Co.,Ltd.), 60 parts of kaolin (product name: "Ultrawhite 90"®, manufactured by Engelhard Corporation), 30 parts of a 30% zinc stearate dispersion ("Hydrin Z-7-30"®, manufactured by Chukyo Yushi Co., Ltd.), 2 parts of polyamide epichlorohydrin resin cross-linking agent ("PA-801", manufactured by Japan PMC Corporation) and 210 parts of water. The composition was stirred, giving a coating composition for forming protective layer. Comparative Example 1 A heat-sensitive recording paper was prepared in the same manner as in Example 1 with the exception of using a PET film metallized with aluminum by vacuum deposition on both sides (thickness including the vapor deposited metal layers: 30 µm) in place of the PET film metallized with aluminum by vacuum evaporation on both sides(thickness including the vapor deposited metal layers: 12 µm). Test Example 1 The heat-sensitive recording papers prepared above were evaluated by the following methods. The results are shown in Table 1. Corrugation The heat-sensitive recording papers were rolled up (width: 40 cm, length: 50 m, core diameter: 5 cm). The rolls of the heat-sensitive recording papers were visually observed for their corrugation. A: Almost no corrugation resulting from uneven thickness was observed in the roll. B: Much corrugation resulting from uneven thickness was observed in the roll. Quality of recorded image The heat-sensitive recording materials prepared above were recorded at an applied energy of 0.2 mJ/dot by a thremosensitive printing tester (product name: TH-PMD, manufactured by Okura Denki Kabushiki Kaisha). The recorded portions, especially the recorded images around the boundaries of the security element portions and non-security element portions of the heat-sensitive recording materials were visually observed using a magnifier (x10). A: Almost no missing dots was observed. B: Some missing dots were observed. C: Fairly many missing dots were observed. Corrugation Quality of recorded image Example 1 A A Example 2 A B Example 3 A B Comparative Example 1 B C Effects of the Invention The recording paper of the present invention comprises a paper support having embedded therein a counterfeit prevention element, and still has little uneven thickness, and creates recorded images with excellent quality.

Claims: A recording paper comprising a paper support (1) and a recording layer (2) formed on the paper support (1), the paper support (1) having a ribbon shaped security element (3) embedded therein, characterised in that : the distance D1 from the front surface a (on the recording layer side) of paper support (1) to the front surface c (on the recording layer side) of the security element (3) is 1 to 7 times the thickness t of the security element (3); the distance D2 from the rear surface b (the surface opposite of the front surface a on the recording layer side) of the paper support (1) to the rear surface d (the surface opposite of the front surface c on the recording layer side) of the security element (3) is 0.5 to 6 times the thickness of the security element (3); the thickness T of the paper support (1) is 40 to 250 µm, and at least 3 times the thickness of the security element; and the recording layer (2) is a heat-sensitive recording layer comprising an electron-donating compound, an electron-accepting compound and a binder. The recording paper according to claim 1, in which the security element (3) comprises a synthetic resin film and is ribbon shaped security element having a color different from that of the paper support. The recording paper according to claim 1, in which the security element is a ribbon-shaped security element comprising a synthetic resin film provided with a vapor deposited metel layer on at least one side thereof, the paper support having a thickness of at least 3 times the total thickness of the vapor deposited metal layer and the synthetic resin film. The recording paper according to claim 3, in which the vapor deposited metal layer is made of aluminum, copper, nickel, tin or zinc. The recording paper according to claim 1, in which the security element is a ribbon-shaped security element comprising a synthetic resin film or a metallized synthetic resin film, the ribbon-shaped security element having a width of 0.3 to 20 mm and a thickness t of 10 to 80 µm. The recording paper according to claim 1, in which the security element has an adhesive layer comprising an adhesive as a main component on at least part of its surface. The recording paper according to claim 6, in which the adhesive layer adheres to the paper support by contact of the adhesive layer and water when the security element having the adhesive layer is embedded within the paper support during paper making, or by the heat applied when the paper is dried after production, or by the pressure applied during supercalendering. The recording paper according to claim 6, in which the adhesive is a polyester resin-based adhesive, a urethane resin-based adhesive, an acrylic resin-based adhesive or a vinyl acetate resin-based adhesive. The recording paper according to claim 6, in which the adhesive layer further comprises at least one member selected from the group consisting of a fluorescent dye, a fluorescent pigment and a luminescent pigment. The recording paper according to claim 6, in which the adhesive layer is prepared by uniformly dispersing an adhesive, and if desired at least one member selected from the group consisting of a fluorescent dye, a fluorescent pigment and a luminescent pigment, in water or an organic solvent serving as a medium to obtain a coating composition for forming an adhesive layer, applying the resulting coating composition for forming an adhesive layer to the thread-shaped security element or ribbon-shaped security element in an amount of 1 g/m 2 to 10 g/m 2 on a dry weight basis, and drying the resulting coating. The recording paper according to claim 1, in which a protective layer containing a binder having a film forming ability is formed on the heat-sensitive recording layer. The recording paper according to claim 1, wherein an intermediate layer containing a pigment or hollow organic particles is provided between the paper support and the recording layer.

Inventors: ISHIBASHI YOSHIMI, ITO HIROSHI, OHHASHI MASANORI, ISHIBASHI, YOSHIMI, ITO, HIROSHI, OHHASHI, MASANORI
Applicants: OJI PAPER CO, OJI PAPER CO., LTD.
Application year: 2001
Main classification: B41M3
IPC codes: D21H21, B41M5, B42D15, B41M3