Stepless speed change gear

Abstract: This stepless speed change gear or speed controller consists of a differential unit including a carrier (1), two satellite wheels (2, 2') and two planet wheels (3, 3') which are supported by their integral shafts (6, 6'), consists of a driving shaft (4) rigidly connected to one of the satellites (2) of the differential unit, consists of a driven shaft (5) rigidly connected to the other satellite (2') of the differential, consists of a gear wheel (7) coaxial with the driving and driven shafts (4,5) fixed peripherally to the differential carrier (1), consists of a gear wheel (8) supported by its own shaft (9) meshing with this gear wheel (7) of the differential carrier (1), consists of speed governor (10, 10', 11, 12, 13, 14) of the shaft (6, 6') rotations of the planet gears (3, 3'), consists of a speed governor (12, 13, 15, 16) of the shaft (9) of the gear wheel (8) meshing with the gear wheel (7) of the differential carrier (1), thus regulating by means of the speed governors (10, 10', 15) the number of revolutions from zero (blocking rotation) to the maximum value (rotation release) of the above mentioned shaft (9) and of its gear wheel (8) meshing with the gear wheel (7) peripheral to the differential carrier (1) and of the shaft (6, 6') of the planet wheels (3, 3'), so as to obtain two "direct drive" limit conditions and one intermediate "neutral" condition, the stepless speed change of the driven shaft (5), with respect to the driving shaft (4) rotating at a constant number of revolutions, between the aforesaid "direct drive" limit conditions and the intermediate "neutral" condition being achieved by the speed governors (10,10',15) so that the two operating conditions in which the driven shaft rotates in opposite or in the same direction as the driving shaft (4) create forward and reverse movement.

Description: This invention covers a stepless speed change gear or speed controller to be used on automotive or self-propelled vehicles or more generally, on any machine tool. The speed change gear is a device mounted in the machine between the mechanical energy source and the user of this energy and this change gear permits the operator to change the speed or the required torque value or both at will. Speed change gears or speed controllers for automotive vehicles or operating machines are well known and these are normally mechanical velocity stage systems, for example by means of properly meshing gears, or stepless speed change, the speed being changed without disengaging the clutch along the power transmission line. In this invention, special reference is made to these stepless speed change gears which may be mechanical, belt-driven, helical or epicycloidal gears. This invention has the aim to improve the performance of a mechanical stepless speed change gear so that the speed may be varied continuously within a rather large range, with simple equipment, at low cost, low weight and with minimal space requirements. The following Patents are already known regarding speed change gear and speed controller, i.e. US N. 6056662, US N.3645152 and DE 4014635. US 6056662 discloses a high output transmission used for increasing speed and torque from an engine or motor. It includes a planetary drive for gradually increasing speed output, a speed reducer for increasing torque output, and a friction brake which gradually slows and stops a wheel member of the planetary drive. The planetary drive wheel member is gradually slowed and stopped so that the planetary drive input to output speed ratio is increased starting from a 1 to 1 speed ratio. As the braking force is gradually increased power output is transmitted starting with a slow speed with high torque to a fast speed with lower torque and when the braking force is decreased power output resumes to a slow speed with high torque while the engine or motor can run at a set or constant speed. On the contrary US 3645152 discloses a controlled differential-gear system, which includes an input differential, an output differential, and an idler gear positioned between the two differentials to operate the output differential as a subtractive type when the input differential operates as an additive type. Brake means is arranged to brake one or the other side of the differentials to vary the output speed through an infinite range from maximum reverse, through zero, to maximum forward. The third document DE 4014635 represents the closest prior-art in regard the present invention and it discloses a stepless speed change gear or speed controller which is made up of: a differential unit consisting of a differential carrier, two satellite wheels and two planet wheels, the latter being supported by their own integral shafts, a driving shaft rigidly connected to one of the satellite wheels of the differential, a driven shaft rigidly connected to the second satellite wheel of the differential, a gear wheel coaxial to the driving and driven shafts fastened around the differential carrier, a gear wheel supported by its shaft meshing with the gear wheel of the differential carrier, a speed governor regulating the number of revolutions of the shaft of the gear wheel meshing with the gear wheel of the differential carrier. The speed change gear or speed controller subject matter of this invention, essentially consists of a differential carrier in which two satellite wheels and two planet wheels are acting, the two satellite wheels being respectively connected to the driving and to the driven shaft. The differential carrier features an external gear wheel coaxial to the satellite wheels, meshing with another gear wheel controlling the rotation of the differential carrier. The planet shafts protruding from the differential carrier are respectively featuring a speed selector connected, by means of a flow regulator, to the rotating part of the flow distributor which in turn is connected to the stationary part of the distributor fed by an oleo dynamic pump. The fixed portion of the distributor supplies - by means of a suitable flow regulator- a speed selector mounted on the shaft of the gear wheel meshing with the gear wheel of the differential carrier.. Based upon the foregoing, operation will be as follows in the three limit cases: in the first case, when the gear wheel meshing with the gear wheel of the differential carrier is blocked by the oleo dynamic system and the regulating system completely releases rotation of the planet wheels, the differential carrier cannot rotate, so that the revolutions of the driving shaft are transmitted to the driven shaft by the planet and satellite wheels of the differential unit, at the same rotation speed but in opposite direction. In this way it is possible to obtain gearing similar to "direct drive", since the driven shaft revolves at the same speed as the driving shaft, but in opposite direction. In the second limit case, when the gear wheel meshing with the gear wheel mounted on the differential carrier can freely rotate, while the differential planet wheels are blocked by the oleo dynamic system, rotation of the driving shaft causes the whole differential unit and the driven shaft to rotate. Transmission in "direct drive" is thus achieved with the driven shaft rotating at the same number of revolutions as the driving shaft and in the same direction. The third limit case is obtained when all wheels controlled by the oleo dynamic system can freely rotate. In this condition, the driving shaft drives the differential unit at half its speed, whereas the driven shaft which has a resisting action and is connected to the driving wheels or to the user, is stopped in neutral position. Between the two above mentioned "direct drive" limit conditions, when the driven motor rotates in opposite or in the same direction as the driving shaft, and the intermediate "neutral" condition, it is possible to obtain a vast revolution range of the driven shaft rotating in either direction, while the number of revolutions and direction of rotation of the driving shaft remain unaltered so as to meet the required forward and reverse movements. The invention in question is illustrated for exemplification purposes in the attached drawing, in which: Fig. 1 shows the configuration of the system. With reference to this drawing, 1 refers to a differential carrier in which two satellite wheels 2, 2' meshing with two planet wheels 3,3' are housed, as commonly known. The driving shaft 4 is rigidly connected to one satellite wheel 2 of the differential gear whereas the second satellite wheel 2' is rigidly connected to the driven shaft 5. The planet wheels 3, 3' are supported by the shafts 6, 6'. A gear wheel 7 is peripherally mounted on the differential carrier coaxially with the driving shaft 4 and driven shaft 5. This gear wheel 7 of the differential carrier 1 mechanically meshes with the other gear wheel 8 supported by its shaft 9. The stepless speed change gear or speed controller subject matter of this invention is completed by a device regulating the speed of the gear wheels and this device is oleo dynamic type in this example. In detail, this oleo dynamic device consists of two governors 10, 10' of the revolution speed of the shafts 6, 6' of the planet wheels 3, 3' and these governors are connected to a rotating distributor 11, which in turn is connected to a stationary distributor 12 fed by a hydraulic pump 13. A flow regulator 14 controls the flow in the governors 10, 10' regulating the revolutions of the shafts 6, 6' and their planet wheels 3, 3'. Another speed governor 15 is mounted on the shaft 9 of the gear wheel 8 meshing with the gear wheel 7 of the differential carrier 1. This governor 15 controls the rotation speed of the wheel 8 by means of a flow regulator 16 connected to the stationary distributor 12. These speed governors 10, 10' 15 may block the rotation of the shafts 6, 6', 9 of the corresponding gear wheels or may permit their free rotation. The stepless speed change gear or speed controller is operating between two "direct drive" limit conditions and one "neutral" condition as explained as it follows: A - Operation in "direct drive" in which the driven shaft has the same number of revolutions as the driving shaft but in opposite direction - If the gear wheel 8 connected to the gear wheel 7 of the differential unit 1 is blocked by the oleo dynamic system and rotation of the planet wheels is completely released, the differential unit cannot revolve so that the revolutions of the driving shaft 4 are transmitted by the satellite wheels 2, 2' and planet wheels 3,3 with the same number of revolutions, but in opposite direction to the driven shaft 5. The "direct drive" limit condition is thus achieved in which the driven shaft rotates in opposite direction at the same number of revolutions as the driving shaft. B - Operation in "direct drive" in which the driven shaft has the same number of revolutions as the driving shaft and is rotating in the same direction - If the planet wheels 3, 3' are blocked by the oleo dynamic system and the gear wheel 8 meshing with the gear wheel 7 of the differential carrier is completely released, the driving shaft 4 will cause the whole differential carrier to rotate together with the driven shaft 5 at the same number of revolutions as the driving shaft and in the same direction. C - Operation in "neutral" position - When completely releasing the rotation of the gear wheel 8 connected to the gear wheel 7 of the differential carrier 1 and also releasing the shaft 6, 6' and the planet wheels 3, 3' by means of the oleo dynamic control system, the driving shaft will cause the carrier 1 and the whole differential unit to rotate at half the number of revolutions of the driving shaft, so that the driven shaft 5, which has a resisting action on the driving wheels or user, will be stopped. Thus obtaining the "neutral" condition. D - Operation of the driven shaft at a variable number of revolutions with respect to the driving shaft rotating at a fixed number of revolutions - By acting on the oleo dynamic speed governors 10, 10', 15 by means of the flow regulators 14, 16, various conditions of resisting action (ranging between blocking and complete release) on the shaft of the wheel 8 and of the planet wheels 3, 3', so that stepless speed change of the driven shaft may be obtained with respect to the number of revolutions of the driving shaft and may range from the two conditions of "direct drive" to "neutral" condition. For example, if we consider case A in "direct drive" condition, where the driven shaft 5 has the same number of revolutions as the driving shaft but in opposite direction, the gear wheel 8 and the differential carrier 1 are blocked, whereas the satellite wheels 3, 3' are freely rotating to change the number of revolutions of the driven shaft 5 and, in our case, to reduce this number of revolutions with respect to the revolutions of the driving shaft, it is necessary to act on the flow regulator 16 which will progressively release rotation of this wheel 8 and of the differential unit 1, while the planet wheels 3, 3' will continue freely to rotate. When the wheel 8 is further progressively released, the number of revolutions of the driven shaft is further reduced until the wheel 8 is completely freed and the "neutral" condition is achieved. When considering case B where operation is in "direct drive", the number of revolutions of the driven shaft 5 being the same and in the same direction as for the driving shaft 4, the planet gear wheels 3, 3' will be blocked whereas the gear wheel 8 and the differential unit 1 are freely rotating. To change the number of revolutions of the driven shaft 5 with respect to the driving shaft 4 operating at a constant number of revolutions, and, in our case, to reduce the number of revolutions of this driven shaft, it is necessary to act on the flow regulator 14 which will progressively release rotation of the planet wheels 3, 3', while the wheel 8 remains freely rotating. When progressively releasing the planet wheels 3.3', the number of revolutions of the driven shaft will decrease, though rotating in the same direction as the driving shaft which rotates at constant speed; the complete release of the planet wheels 3, 3' generates the "neutral" condition. The two above mentioned "direct drive" conditions may be used for forward and reverse speed linked up to the intermediate "neutral" position. Operation in forward and reverse gear are absolute alternatives and require alternating operation control of the flow regulators 14 and 16. Whenever the driven shaft 5 is brought in rotation by forces not applied by the motor, (e.g. in the case of a self-propelled vehicle descending a slope), a suitable locking device should be mounted on the driving shaft 4 to prevent reversal of rotation of the driving shaft. Obviously, the speed governors 10, 10', 15 are here indicated as hydraulic or oleo dynamic systems, but they can equally efficiently operate as mechanical, electric, electromechanical or other systems. Therefore, the stepless speed change gear or speed controller subject matter of this invention is an extremely simple, functional, light weight mechanism with minimal space and maintenance requirements

Claims: Stepless speed change gear or speed controller that is made up of: a differential unit consisting of a differential carrier (1), two satellite wheels (2, 2') and two planet wheels (3, 3'), the latter being supported by their own integral shafts (6, 6'), a driving shaft (4) rigidly connected to one of the satellite wheels (2) of the differential unit, a driven shaft (5) is rigidly connected to the second satellite wheel (2') of the differential unit, a gear wheel (7) coaxial to the driving and driven shafts (4, 5) fastened around the differential carrier (1), a gear wheel (8) supported by its shaft (9) meshing with the gear wheel (7) of the differential carrier (1), a speed governor (15) regulating the number of revolutions of the shafts (9) of the gear wheel (8) meshing with the gear wheel (7) of the differential carrier (1), characterized in that it is provided with: a speed governor (10, 10', 11, 12, 13, 14) regulates the number of revolutions of the shafts (6, 6') of the planet wheels (3, 3'), so that, with the aid of the speed governor (10, 10', 15), the number of revolutions can be adjusted from zero to a maximum value respectively of the above shaft (9) and its gear wheel (8) meshing with the peripheral gear wheel (7) of the differential carrier (1) and of the shafts (6, 6') of the planet wheels (3, 3'), thus obtaining two direct drive limit conditions and one intermediate neutral limit condition, the first direct drive condition being achieved by blocking the wheel (8) and the differential carrier (1) and by completely release of the planet wheels (3, 3'), while the driven shaft (5) rotates at the same number of revolutions as the driving shaft (4) but in opposite direction, the second "direct drive" condition being achieved by blocking the planet wheels (3, 3') and by completely release of the gear wheel (8) meshing with the gear wheel (7) of the differential carrier (1) while the driven shaft (5) rotates at the same number of revolutions and in the same direction as the driving shaft (4), whereas the third neutral condition is achieved by completely release rotation of the gear wheel (8) of the differential unit and of the planet wheels (3, 3'), stepless variable control of the number of revolutions of the driven shaft (5) with respect to the driving shaft (4) between the direct drive limit conditions and the intermediate neutral condition being achieved by the speed governors (10, 10', 15) and the two operating conditions in which the driven shaft (5) rotates in the same or in the opposite direction of the driving shaft (4) will generate forward and reverse speed. Stepless speed change gear as by claim 1 characterized in that the device regulating the number of revolutions of the shaft (9) and its gear wheel (8) meshing with the gear wheel (7) of the differential unit (1) consists of a speed governor (15) connected to a flow controller (16) which in turn is fed by a stationary distributor (12) connected to a hydraulic pump (13) so that the number of revolutions of the wheel (8) is selected by the flow controller (16). Stepless speed change gear as by claim 1 characterized in that the device regulating the number of revolutions of the shafts (6.6') of the planet wheels (3,3') consists of speed governors (10, 10') connected to the flow controller (14) supplied by a rotating distributor (11) which in turn is connected to the stationary distributor (12) fed by an oleo dynamic pump (13), and the flow controller (14) selects the number of revolutions of planet wheels (3, 3'). Stepless speed change gear as by claim 1, characterized in that the speed governors (10, 10', 15) may operate not only in oleo dynamic mode, but also in mechanical, electromechanical or any other mode.

Inventors: CHIGI MATTEO DR, CHIGI, MATTEO, DR.
Applicants: CHIGI MATTEO DR, CHIGI, MATTEO, DR.
Application year: 2001
Main classification: F16H3
IPC codes: F16H3