TENSIONING DEVICE FOR TRACK APPARATUS

Abstract: A tensioning device is provided for maintaining the tension on a continuous flexible track (15) of a track apparatus (10). The track apparatus (10) includes an idler wheel (137) which engages the flexible track (15) and which is movable between a first non-deflected position and a second deflected position. A dampening mechanism extends between an idler axle (136) which supports the idler wheel (137) and the frame (34) of the track apparatus (10) in order to exert a force on the idler axle (136) to urge the idler wheel (137) towards the non-deflected position. The dampening mechanism progressively increases the force on the idler axle (136) as the idler wheel (137) moves towards the deflected position.

Description: TENSIONING DEVICE FOR TRACK APPARATUS FIELD OF THE INVENTION This invention relates generally to track apparatus for vehicles and, in particular, to apparatus for maintaining proper tension on flexible tracks during operation of tracked vehicles. BACKGROUND OF THE INVENTION Agricultural vehicles such as tractors, combines and the like are commonly used in agricultural fields for a variety of jobs. Typically, these agricultural vehicles incorporate tires on which the vehicles are supported. Since these types of large agricultural vehicles are quite heavy, the weight of agricultural vehicles are distributed to a relatively small area on the tires of the vehicles. As a result, the tires on the agricultural vehicles tend to compact the soil in the fields. Compacted soil discourages the growth of crops planted in the fields which need loose soil to flourish. In addition, since agricultural fields are often wet due to rain or watering, agricultural vehicles which enter the fields become bogged down in the mud due to the fact that there is such a small area of the tire in contact with the soil. As such, it is highly desirable to develop a track system for vehicles which disburses the weight of the agricultural vehicle over a larger area so as to reduce the compaction of the soil in the agricultural fields and to provide a track with a larger surface area which contacts the soil so as to prevent the agricultural vehicle from becoming bogged down in mud in the fields. A prior track system for vehicles is disclosed in United States Patent No. 5,452,949 (Kelderman), assigned to the assignee of the present invention and incorporated herein by reference. The Kelderman '949 patent discloses a track suspension system for a vehicle having a frame and a continuous track. The drive wheel is attached to the frame for engaging and driving the continuous flexible track. The drive wheel has a plurality of drive projections disposed thereon which engage depressions in the rubber track. As the drive wheel rotates, it engages and drives the continuous flexible track. In order to insure proper operation of a prior art track system, the tension on the flexible track must be maintained within a predetermined range. By way of example, a minimum tension must be maintained on the flexible track to prevent slippage thereof during operation of the track system. As is known, slippage of the flexible track reduces the efficiency of a track system and increases the likelihood of premature wear of the flexible track. Similarly, excessive tension on the flexible track may result in the premature wearing thereof and loss of horsepower. Therefore, it is highly desirable to provide a track system which incorporates a tensioning devise that maintains the proper tension on the flexible track thereof during operation of the track system. OBJECTS OF THE INVENTION Therefore, it is a primary object and feature of the present invention to provide a track apparatus incorporating a tensioning device for maintaining a predetermined tension on a continuous flexible track thereof during use. It is a further object and feature of the present invention to provide a track apparatus incorporating a tensioning device which discourages slippage of a continuous flexible track during extended use thereof. It is a still further object and feature of the present invention to provide a track apparatus incorporating a tensioning device for maintaining a predetermined tension on a continuous flexible track thereof during use which is inexpensive to manufacture, simple to utilize and independent of the vehicle. BRIEF SUMMARY OF THE INVENTION In accordance with the present invention, a tensioning device is provided for maintaining the tension on a continuous flexible track of a track apparatus. The flexible track has upper and lower lengths and an inner surface. The track apparatus includes a frame; a drive wheel structure rotatably mounted with respect to the frame which has an upper circumferential portion engaging the inner surface of the flexible track along the upper length and a lower circumferential portion spaced above the lower track length; and an idler assembly having an idler wheel engaging the track. The tensioning device includes a cylinder housing interconnected to the frame. The cylinder housing extends along an axis and defines a chamber therein. A piston has a first end pivotably connected to the idler wheel and a second end slidably received within the chamber of the cylinder housing. The piston is movable between a first retracted position and a second extended position. A first dampening structure discourages movement of the piston towards the retracted position for a first predetermined axial length. A second dampening structure discourages movement of the piston towards the retracted position for a second predetermined axial length. The first dampening structure includes a first dampening cylinder which extends along an axis and defines a chamber therein. A first dampening piston is slidably received within the first dampening cylinder and is movable axially between a first position and a second position. The first dampening piston divides the chamber of the first dampening cylinder into a first portion for receiving a pressurized gas and a second portion. A fluid conduit interconnects the second portion of the chamber in the first dampening cylinder and the chamber of the cylinder housing. A fluid is disposed within the second portion of the chamber in the first dampening cylinder; the chamber of the cylinder housing; and the fluid conduit therebetween. Similarly, the second dampening structure includes a second dampening cylinder extending along an axis and defining a chamber therein. A second dampening piston is slidably received in the second dampening cylinder and is movable axially between a first position and a second position. The second dampening piston divides the chamber of the second dampening cylinder into a first portion for receiving a pressurized gas and a second portion. The fluid conduit also interconnects the second portion of the chamber in the second dampening cylinder and the chamber of the cylinder housing. In addition, the fluid is also disposed in the second portion of the chamber in the second dampening cylinder. It is contemplated that the pressure of the pressurized gas in the first portion of the chamber in the second dampening cylinder is greater than the pressure of the pressurized gas in the first portion of the chamber in the first dampening cylinder. A limiter may be provided within the first dampening cylinder for limiting movement of the first dampening piston. The tensioning device may include a manifold having an input, a first output connected to the input of the first dampening cylinder, and a second output connected to the input of the second dampening cylinder. The fluid conduit interconnects the input of the manifold and the chamber of the cylinder housing. The fluid is disposed within the fluid conduit for travel between the second portion of the chamber in the first dampening cylinder, the second portion of the chamber in the second dampening cylinder, and the chamber of the cylinder housing. In accordance with a still further aspect of the present invention, a tensioning device is provided for maintaining tension on a continuous flexible track of a track apparatus. The flexible track has upper and lower lengths and an inner surface. The track apparatus has a frame; a drive wheel structure rotatably mounted with respect to the frame which has an upper circumferential portion engaging the inner surface of the flexible track along the upper length and a lower circumferential portion spaced above the lower track length. The track apparatus further includes an idler assembly having an idler wheel engaging the track. The tensioning device includes a cylinder housing interconnected to the frame. The cylinder housing extends along an axis and defines a chamber therein. A piston has a first end pivotably connected to the idler wheel and a second end slidably received within the chamber of the cylinder housing. The piston is movable between a first retracted position and a second extended position. A dampening mechanism engages the second end of the piston with a force for discouraging movement of the piston towards the retracted position. The dampening mechanism progressively increases the force on the second end of the piston as the piston moves towards the retracted position. The dampening mechanism may include a first dampening cylinder which extends along an axis and defines a chamber therein. A first dampening piston is slidably received in the first dampening cylinder and is movable axially between a first position and a second position. The first dampening piston divides the chamber of the first dampening cylinder into a first portion for receiving a pressurized gas and a second portion. A second dampening cylinder extends along an axis and defines a chamber therein. A second dampening piston is slidably received in the second dampening cylinder and is movable axially between a first position and a second position. The second dampening piston divides the chamber of the second dampening cylinder into a first portion for receiving a pressurized gas and a second portion. A fluid conduit interconnects the second portion of the chamber in the first dampening cylinder, the second portion of the chamber in the second dampening cylinder and the chamber of the cylinder housing. A fluid is disposed within the fluid conduit. It is contemplated that the fluid conduit include a manifold having an input, a first output communicating with the second portion of the chamber of the first dampening cylinder, and a second output communicating with the second portion of the chamber of the second dampening cylinder. A flow tube interconnects the input of the manifold and the chamber of the cylinder housing. In accordance with still further aspect of the present invention, a track apparatus having a frame is provided. The track apparatus is mountable on a rotatable axle of the vehicle. The track apparatus includes a continuous flexible track having an upper length and a ground engaging lower length and includes an inner surface. A drive wheel is mountable on the rotatable axle of the vehicle for rotational movement therewith. The drive wheel engages the inner surface of the flexible track along the upper length to drive the flexible track in response to rotation of the axle of the vehicle. An idler axle is supported by a frame and an idler wheel is rotatably mounted on the idler axle. The idler wheel engages the inner surface of the flexible track and is movable between a first non-deflected position and a second deflected position. A dampening mechanism extends between the idler axle and the frame for exerting a force on the idler axle so as to urge the idler wheel towards the non-deflected position. The dampening mechanism progressively increases the force on the idler axle as the idler wheel moves towards the deflected position. It is contemplated that the track apparatus further include an idler axle support pivotably mounted to the frame. The idler axle extends through the idler axle support. The dampening mechanism includes a cylinder housing pivotally connected to the frame. The cylinder housing extends along an axis and defines a chamber therein. The dampening mechanism includes a piston having a first end pivotally connected to the idler axle support and a second end slidably received within a chamber of the cylinder housing. The piston is movable between a first extended position in response to the idler wheel being in a non-deflected position and a second retracted position in response to the idler wheel being in the deflected position. It is contemplated that the dampening mechanism further include a first dampening cylinder extending along an axis and defining a chamber therein. A first dampening piston is slidably received in the first dampening cylinder and is movable axially between a first position and a second position. The first dampening piston divides the chamber of the first dampening cylinder into a first portion for receiving a pressurized gas and a second portion. A second dampening cylinder extends along an axis and defines a chamber therein. A second dampening piston is slidably received in the second dampening cylinder and is movable axially between a first position and a second position. A second dampening piston divides the chamber of the second dampening cylinder into a first portion for receiving a pressurized gas and a second portion. The dampening mechanism also includes a manifold having an input, a first output communicating with the second portion of the chamber of the first dampening cylinder, and a second output communicating with the second portion of the chamber of the second dampening cylinder. A flow tube interconnects the input of the manifold and the chamber of the cylinder housing. A fluid is disposed within the flow tube. BRIEF DESCRIPTION OF THE DRAWINGS The drawings furnished herewith illustrate a preferred construction of the present invention in which the above advantages and features are clearly disclosed as well as others which will be readily understood from the following description of the illustrated embodiment. FIGURE 1 is a rear isometric view of a track system for a vehicle incorporating a tensioning device in accordance with the present invention. FIGURE 2 is a front isometric view showing the track system of FIGURE 1. FIGURE 3 is a front isometric view of the track system of FIGURE 2 having the flexible track removed therefrom. FIGURE 4 is a front elevational view of the track system of FIGURE 2. FIGURE 5 is a front elevational view, partially-in-section, showing a portion of the track system FIGURE 4. FIGURE 6 is a schematic view of the tensioning device of the present invention in a first extended position. FIGURE 7 is a schematic view of the tensioning device of the present invention in a second intermediate position. FIGURE 8 is a schematic view of the tensioning device of the present invention in a third retracted position. FIGURE 9 is a graphical representation of the displacement of the tensioning device in response to the force thereon. FIGURE 10 is an enlarged, side elevational view, partially-in-section, of a portion of the track system of FIGURE 2 showing engagement of the flexible track with the drive wheel. FIGURE 11 is a cross-sectional view of a portion of the track system of FIGURE 2 showing engagement of the flexible track with the drive wheel. FIGURE 12a is a cross-sectional view taken along line 12a- 12a of FIGURE 4. FIGURE 12b is a cross-sectional view taken along line 12b- 12b of FIGURE 4. FIGURE 13 is a rear isometric view of a frame for the track system of FIGURE 1. FIGURE 14 is a front isometric view of a frame for the track system of FIGURE 2. FIGURE 15 is a side elevational view of the frame of FIGURE 14. FIGURE 16 is a cross-sectional view taken along line 16-16 of FIGURE 15. FIGURE 17 is a front elevational view of the frame of FIGURE 14. FIGURE 18 is a cross-sectional view taken along line 18-18 of FIGURE 17. FIGURE 19 is a rear elevational view of the frame of FIGURE 13. DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS Referring to FIGURES 1-2, a track system is generally designated by the reference numeral 10. In a preferred embodiment, the track system 10 is mounted on an axle (not shown) of an agricultural vehicle such as a tractor or combine. However, it is contemplated as being within the scope of the present invention for track system 10 to be mounted on other types of vehicles such as trucks, automobiles, and the like. Track system 10 includes a drive wheel 12 which is mountable to the axle of a vehicle for rotational movement therewith in order to drive a flexible track 15. As best seen in FIGURE 1 , in the preferred embodiment, it is intended to mount track system 10 to a vehicle having a planetary axle. However, it is contemplated to mount track system 10 to a bar axle or other type of axle without deviating from the scope of the present invention. Referring to FIGURE 2, drive wheel 12 includes a first set of circumferentially spaced attachment openings 18 therein which are aligned with corresponding openings formed in an attachment flange extending radially from the axle of the vehicle, as is conventional. Bolts extend through attachment openings 18 in drive wheel 12 and through corresponding openings in the attachment flange of the axle and are secured by corresponding nuts threaded on the ends thereof in order to interconnect the axle of the vehicle to drive wheel 12 so as to allow drive wheel 12 to rotate in unison with the axle of the vehicle. As best seen in FIGURES 1-3, drive wheel 12 includes an inner wall 20 and an outer wall 22 interconnected by a radially outer rim 24. Outer rim 24 includes a plurality of circumferentially spaced openings 26 therein for allowing debris which may accumulate on the inner surface 28 of flexible track 15 to pass therethrough. Outer rim 24 further includes an outer surface 29 having a plurality of circumferentially spaced drive lugs 30 projecting radially therefrom. As hereinafter described, drive lugs 30 are intended to engage corresponding lugs 32 projecting inwardly from the inner surface 28 of flexible track 15 in order to drive flexible track 15. As best seen in FIGURES 13-19, track system 10 further includes frame 34 of a uni-body construction. Frame 34 includes first and second side portions 36 and 38, respectively, which define a drive wheel receipt well 40 therebetween for receiving drive wheel 12. Side portions 36 and 38 of frame 34 are interconnected by front and rear end panels 42 and 44, respectively. Side portion 36 includes first and second upper panels 46 and 48, respectively, which extend laterally from outer surface 50 of generally tubular spindle hub 52 and a lower panel 53. Side panel 56 interconnects first sides 46a and 48a of upper panels 46 and 48, respectively, and first side 53a of lower panel 53. Side panel 54 projects from second sides 46b and 48b of upper panels 46 and 48, respectively, and is joined to second side 53b of lower panel 53. A support member 60 extends between outer surface 54b of side panel 54 and lower surface 62 of lower panel 53 to add strength and stability to side panel 54 during operation of track system 10. In the preferred embodiment, support member 60 takes the form of a gusset, but other configurations are possible without deviating from the scope of the present invention. Side panel 54 includes leading and trailing apertures 64 and 66, respectively, therethrough for receiving corresponding leading and trailing bogie axles, respectively, as hereinafter described. Reinforcement elements 64a and 66a may be mounted on outer surface 54b of side panel 54 about corresponding apertures 64 and 66, respectively, to reinforce apertures 64 and 66 and prevent deformation of the same by the bogie axles received therein. Side portion 38 of frame 34 includes generally tubular, forward and rearward arms 70 and 72, respectively. Forward arm 70 includes a first end 74 which is joined to front end panel 42. Similarly, rearward arm 72 includes a first end 76 joined to rear end panel 44. Second ends 78 and 80 of forward and rearward arms 70 and 72, respectively, are interconnected to the upper surface 82 of a generally horizontal base plate 84. Base plate 84 includes an inner edge 86 directed towards drive wheel receipt well 40 and an outer edge 88. Side panel 90 depends from inner edge 86 of base plate 84 and includes leading and trailing apertures 92 and 94, respectively, therethrough for receiving corresponding leading and trailing bogie axles, as hereinafter described. Leading aperture 92 in side panel 90 of side portion 38 is axially aligned with leading aperture 64 in side panel 54 of side portion 36. Likewise, trailing aperture 94 in side panel 90 of side portion 38 is axially aligned with trailing aperture 66 in side panel 54 of side portion 36. Reinforcement elements 92a and 94a may be mounted on outer surface 90b of side panel 90 about corresponding apertures 92 and 94, respectively, to reinforce apertures 92 and 94 and prevent deformation of the same by the bogie axles received therein. Outer surface 90b of side panel 90 of side portion 38 is innerconnected to the lower surface 98 of base plate 84 by a support structure 100 to add strength and stability to side panel 90. In the preferred embodiment, support member 100 takes the form of a gusset, but other configurations are possible without deviating from the scope of the present invention. A leading bogie axle 99 extends through leading aperture 64 in side panel 54 and through leading aperture 92 in side panel 90. Leading bogie wheels 101 are mounted on rims 103, FIGS 1-2, in a conventional manner which, in turn, are mounted on corresponding ends of leading bogie axle 99 in a conventional manner for rotational movement therewith. The outer surfaces 101a of leading bogie wheels 101 engage the inner surface 28 of flexible track 15. Similarly, a trailing bogie axle 105 extends through trailing aperture 66 in side panel 54 and through trailing aperture 94 in side panel 90. Trailing bogie wheels 107 are mounted on rims 109, FIGURES 1-2, in a conventional manner which, in turn, are mounted on opposite ends of trailing bogie axle 105 in conventional manner for rotational movement therewith. The outer surfaces 107a of trailing bogie wheels 107 engage the inner surface 28 of flexible track 15. Inner surface 54a of side panel 54 of side portion 36 is interconnected to inner surface 90a by leading and trailing bogie axle shrouds 102 and 104, respectively. Leading bogie axle shroud 102 is generally arcuate in shape and has a first end positioned adjacent leading aperture 64 in side panel 54 of side portion 36 and a second opposite end 102b adjacent leading aperture 92 in side panel 90 of side portion 38 so as to partially surround leading bogie axle 99. First and second spaced mounting flanges 95 and 97 project from leading bogie axle shroud 102. Mounting flanges 95 and 97 include corresponding openings 95a and 97a, respectively, therein for reasons hereinafter described. Trailing bogie axle shroud 104 is arcuate in shape and includes a first end positioned adjacent trailing aperture 66 in side panel 54 of side portion 36 and a second end 104b positioned adjacent trailing aperture 94 in side panel 90 of side portion 38 so as to partially surround trailing bogie axle 105. Frame 34 further includes a trailing idler axle support arm 110 which extends between trailing bogie axle shroud 104 and rear end panel 44. Trailing idler axle support arm 110 includes a generally tubular trailing idler axle support 112 having an inner surface 114 for rotatably supporting trailing idler axle 116. Trailing idler wheels 117 are mounted on rims 118, FIGURES 1-2, in a conventional manner which, in turn, are mounted on corresponding ends of trailing idler axle 116 in a conventional manner for rotational movement therewith. Trailing idler wheels 117 include radially outer surfaces 117a for engaging the inner surface 28 of flexible track 15. Frame 34 further includes a leading idler axle support arm 120 depending from front end panel 42. Referring to FIGURES 5 and 12a- 12b, leading idler axle support arm 120 has a generally tubular terminal end 122 having an inner surface 124 defining a passageway 126 therethrough. Leading idler axle support 130 is pivotally mounted to leading idler support arm 120 by mounting pin 132 extending through passageway 126 in terminal end 122. Leading idler axle support 130 includes a leading idler axle passageway 134 for allowing leading idler axle 136 to pass therethrough. Leading idler axle 136 includes a notch 136a formed therein for allowing piston shaft 139 of cylinder 142 to extend therepast. As is conventional, leading idler axle 136 supports leading idler wheels 137 on opposite ends thereof. Leading idler wheels 137 are mounted on rims 138 which, in turn, are mounted on corresponding ends of leading idler axle 136 in a conventional manner for rotational movement therewith. It is contemplated to provide bearings 141 between rims 138 and corresponding ends of leading idler axle 136 to facilitate rotation of leading idler wheels 137 thereabout. Leading idler wheels 137 include a radially outer surface 137a for engaging the inner surface 28 of flexible track 15. Leading idler axle support 130 further includes a first and second piston mounting ears 140a and 140b depending therefrom. Each mounting ear 140a and 140b includes a corresponding aperture 142a and 142b, respectively, therethrough to accommodate piston shaft mounting pin 144. Apertures 142a and 142b in piston shaft mounting ears 140a and 140b, respectively, are axially aligned. Piston shaft mounting ears 140a and 140b define a piston receipt cavity 146 therebetween for receiving terminal end 148 of piston shaft 139. As best seen in FIGURES 6-8, terminal end 148 of piston shaft 139 includes an opening 150 for receiving mounting pin 144 such that piston shaft 139 of cylinder 142 may pivot on mounting pin 144. Referring to FIGURES 6-8, piston shaft 139 includes a second opposite end 154 received within chamber 156 within cylinder housing 158 of cylinder 142. Cylinder housing 158 includes a first open end 159 for allowing piston shaft 139 to be inserted within chamber 156 and an opposite closed end 160. Inner surface 162 of cylinder housing 158 forms a slidable interface with the outer surface 164 of piston shaft 139. Closed end 160 of cylinder housing 158 includes a dog ear having an opening 166 passing therethrough. Closed end 160 of cylinder housing 158 is positioned between mounting flanges 95 and 97 such that opening 166 in closed end 160 is aligned with openings 95a and 97a in mounting flanges 95 and 97, respectively. Pin 168 extends through openings 95a and 97a in mounting flanges 95 and 97, -Ir¬ respectively, and through opening 166 in closed end 160 of cylinder housing 158 so as to pivotally connect cylinder 142 to frame 34. Referring once again to FIGURES 6-8, chamber 156 within cylindrical housing 158 communicates with input 169 of manifold 170 through conduit 172. As best seen in FIGURES 4, 13 and 14, conduit 172 extends through opening 174 in lower panel 53 of side portion 36 of frame 34 and through opening 176 in upper panel 48 of side portion 36 of frame 34. In a preferred embodiment, manifold 170 is mounted to upper surface 178 of upper panel 48. Manifold 170 includes a first output 180 operatively connected to the input 182 of low pressure cylinder 184 and a second output 186 operatively connected to the input 188 of high pressure cylinder 190. Seals 192 are provided between the outputs 180 and 186 of manifold 170 and the inputs 182 and 188 of cylinders 184 and 190, respectively, to maintain the integrity of the connections therebetween. Cylinder 184 includes an inner surface 194 defining a chamber 196 therein. A piston 198 is slidably received within chamber 196 so as to divide chamber 196 into a first portion 196a for receiving low pressure nitrogen gas therein and a second portion 196b which communicates with chamber 156 within cylinder housing 158 through manifold 170 and conduit 172. A generally tubular limiter member 200 is positioned within chamber 196. Limiter member 200 includes an outer surface 202 which engages the inner surface 194 of cylinder 184. Limiter member 200 limits movement of piston 198 such that piston 198 is slidable between a first position, FIGURE 6, and a second position, FIGURES 7 and 8. Cylinder 190 includes an inner surface 204 defining a chamber 206 therein. A piston 208 is slidably received within chamber 206 so as to divide chamber 206 into a first portion 206a for receiving a high pressure nitrogen gas therein and a second portion 206b which communicates with chamber 156 within cylinder housing 158 through manifold 170 and conduit 172. It is contemplated to provide a fluid within chamber 156 of cylinder housing 158, conduit 172, manifold 170, and second portions 196b and 206b of chambers 196 and 206, respectively, in cylinders 184 and 190, respectively. As described, as piston shaft 139 moves into chamber 156 of cylinder housing 158, from left to right in FIGURES 6-8, fluid is urged from chamber 156 through conduit 172 into manifold 170. Given that the first portion 196a of chamber 196 of cylinder 184 is filled with a low pressure nitrogen gas and that the first portion 206a of chamber 206 of cylinder 190 is filled with a high pressure nitrogen gas, the fluid within manifold 170 will take the path of least resistance and urge piston 198 within chamber 196 from right to left in FIGURES 6-8 against the bias of the low-pressure nitrogen gas in first portion 196a of chamber 196 in cylinder 184. Travel of piston 198 within chamber 196 is terminated when piston 198 engages limiter member 200, FIGURE 7, which corresponds to a predetermined distance X which piston shaft 139 is inserted into chamber 156 of cylinder housing 158, FIGURE 9. Thereafter, as piston shaft 139 is further inserted into chamber 156 of cylinder housing 158, the fluid within manifold 170 will attempt to urge piston 208 against the force of the high pressure nitrogen gas present in first portion 206a of chamber 206 of second cylinder 190, FIGURE 9. Referring to FIGURE 9, as described, the amount of force necessary to insert piston shaft 139 a predetermined distance within chamber 156 of cylinder housing 158 gradually increases from an initial value A to an increased value A' as the low pressure nitrogen gas is compressed in first portion 196a of chamber 196 in cylinder 184 by piston 198 being urged from the first to the second position by the fluid. Thereafter, the amount of force necessary to further insert piston shaft 139 a second predetermined distance Y-X within chamber 156 of cylinder housing 158 gradually increases from an initial value B to an increased value B'. Since the nitrogen gas within cylinder 190 is under greater pressure than the nitrogen gas within cylinder 184, a substantially greater force is required for piston shaft 139 to travel the predetermined distance Y-X than the initial predetermined distance X. In operation, track system 10 is mounted to an axle of a vehicle through drive wheel 12 as heretofore described. The axle of the vehicle is rotated in a conventional manner through the vehicle by its engine and through a transmission which can vary the speeds and allow for forward and reverse rotation. Flexible track 15 of track apparatus 10 is positioned over drive wheel 12 such that lugs 32 projecting from the inner surface 28 of flexible track 15 are received between corresponding pairs of drive lugs 30 projecting from outer surface 29 of outer rim 24 of drive wheel 12. It is intended terminal end surface 32a of such lugs 32 engage outer surface 29 of outer rim 24 of drive wheel in order that lugs 32 are supported when driven by drive wheel 12, thereby minimizing the possible twisting and turning of lugs 32, and hence, damage to lugs 32 during operation of track system 10. As drive wheel 12 rotates, drive lugs 30 engage corresponding lugs 32 and drive flexible track 15 about drive wheel 12. Thereafter, successive drive lugs 30 engage subsequent lugs 32 extending from the inner surface 28 of flexible track 15 so as to drive flexible track 15 about drive wheel 12. As flexible track 15 approaches leading idler wheels 137, lugs 32 pass therebetween. In addition, the radially outer surfaces 137a of leading idler wheels 137 engage the inner surface 28 of flexible track 15 and direct the lower length of flexible track 15 into contact with a supporting surface such as a farmer's field. As flexible track 15 continues to be driven about drive wheel 12, lugs 32 pass between the pairs of leading and trailing bogie wheels 101 and 107, respectively. As previously described, the radially outer surfaces 101a and 107a of bogie wheels lOland 107, respectively, engage the inner surface 28 of flexible track 15 along its lower length and insure contact of flexible track 15 with the supporting surface along the lower length of flexible track 15. Similarly, as flexible track 15 approaches trailing idler wheels 117, lugs 32 on the inner surface 28 of flexible track 15 pass therebetween. The radially outer surfaces 117a of idler wheels 117 engage the inner surface 28 of flexible track 15 and guide flexible track 15 onto drive wheel 12 to form a continuous loop. It is contemplated as being within the scope of the present invention to rotate drive wheel 12 in a second, opposite direction such that trailing idler wheels 117 may function as leading idler wheels, and such that leading idler wheels 137 may function as trailing idler wheels as heretofore described. In order to maintain the proper tension on flexible track 15 so as to prevent slippage of flexible track during travel about drive wheel 12, piston shaft 139 of cylinder 142 is provided. It is heretofore described, the nitrogen gas in the first portions 196a and 206a of chambers 196 and 206, respectively, of corresponding cylinders 184 and 190, respectively, urge corresponding pistons 198 and 208 towards the first position. As a result, the fluid in chamber 156 of cylinder housing 158 urges piston shaft 139 therefrom. Piston shaft 139, in turn, urges the outer surfaces 137a of leading idler wheels 137 into contact with the inner surface 28 of flexible track 15 through connection with leading idler axle support 130 so as to maintain proper tension on flexible track 15. In the event that flexible track 15 engages an obstruction on the supporting surface during operation of track system 10, such obstruction may cause flexible track 15 to deflect thereby causing leading idler axle support 130 to pivot on mounting pin 132 and to urge piston shaft 139 into chamber 156 of cylinder housing 158 through leading idler wheels 137 and leading idler axle 136. The amount of force necessary to insert the piston shaft 139 into chamber 156 of cylinder housing 158 (in other words, the amount of force necessary to allow flexible track 15 to deflect) gradually increases as piston shaft 139 is further inserted into chamber 156, as heretofore described. Once track system 10 clears the obstruction, the piston shaft 139 is urged back into its original position by the nitrogen gas in first portions 196a and 206a of chambers 196 and 206, respectively, in corresponding cylinders 184 and 190, respectively, so as to once again provide the proper tension on flexible track 15. As described, the structure of track system 10 allows for deflection of the flexible track in response to obstructions or the like while maintaining the proper tension thereon. It can be appreciated that the tension on the flexible track may be adjusted by varying the pressure of the nitrogen gas in first portions 196a and 206a of chambers 196 and 206, respectively, in corresponding cylinders 184 and 190, respectively, and/or by varying the position of limiter member 200. Various modes of carrying out the invention are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter as regarded as the invention.

Claims: CLAIMS: 1. A tensioning device for maintaining the tension on a continuous flexible track of a track apparatus, the flexible track having upper and lower lengths and an inner surface and the track apparatus having a frame; a drive wheel structure rotatably mounted with respect to the frame which has an upper circumferential portion engaging the inner surface of the flexible track along the upper length and a lower circumferential portion spaced above the lower track length; and an idler assembly having an idler wheel engaging the track, the tensioning device comprising: • a cylinder housing interconnected to the frame, the cylinder housing extending along an axis and defining a chamber therein; • a piston having a first end operatively connected to the idler wheel and a second end slidably received within the chamber of the cylinder housing, the piston movable between a first retracted position and a second extended position; • a first dampening structure for discouraging movement of the piston towards the retracted position for a first predetermined axial length; and • a second dampening structure for discouraging movement of the piston towards the retracted position for a second predetermined axial length. 2. The tensioning device of claim 1 wherein the first dampening structure includes: • a first dampening cylinder extending along an axis and defining a chamber therein; and • a first dampening piston slidably received in the first dampening cylinder and movable axially between a first position and a second position, the first dampening piston dividing the chamber of the first dampening cylinder into a first portion for receiving a pressurized gas and a second portion. 3. The tensioning device of claim 2 further comprising: • a fluid conduit interconnecting the second portion of the chamber in the first dampening cylinder and the chamber of the cylinder housing; and • a fluid disposed within the second portion of the chamber in the first dampening cylinder, the chamber of the cylinder housing, and the fluid conduit therebetween. 4. The tensioning device of claim 3 wherein the second dampening structure includes: • a second dampening cylinder extending along an axis and defining a chamber therein; and • a second dampening piston slidably received in the second dampening cylinder and movable axially between a first position and a second position, the second dampening piston dividing the chamber of the second dampening cylinder into a first portion for receiving a pressurized gas and a second portion; wherein: • the fluid conduit interconnects the second portion of the chamber in the second dampening cylinder and the chamber of the cylinder housing; and • the fluid is disposed within the second portion of the chamber in the second dampening cylinder. 5. The tensioning device of claim 4 wherein the pressure of the pressurized gas in the first portion of the chamber in the second dampening cylinder is greater than the pressure of the pressurized gas in the first portion of the chamber in the first dampening cylinder. 6. The tensioning device of claim 2 wherein the first dampening cylinder includes an inner surface which defines the chamber therein. 7. The tensioning device of claim 6 further comprising a limiter extending from the inner surface of the first dampening cylinder, the limiter limiting movement of the first dampening piston within the chamber of the first dampening cylinder. 8. The tensioning device of claim 2 wherein the second dampening structure includes: • a second dampening cylinder extending along an axis, defining a chamber therein and having an input; and • a second dampening piston slidably received in the second dampening cylinder and movable axially between a first position and a second position, the second dampening piston dividing the chamber of the second dampening cylinder into a first portion for receiving a pressurized gas and a second portion in communication with the input of the second dampening cylinder; and wherein: • the first dampening cylinder includes an input in communication with the second portion of the chamber therein. 9. The tensioning device of claim 8 further comprising: • a manifold having an input, a first output operatively connected to the input of first dampening cylinder, and a second output operatively connected to the input of the second dampening cylinder; • a fluid conduit interconnecting the input of the manifold and the chamber of the cylinder housing; and • a fluid disposed within the fluid conduit for travel between the second portion of the chamber in the first dampening cylinder, the second portion of the chamber in the second dampening cylinder, and the chamber of the cylinder housing. 10. A tensioning device for maintaining the tension on a continuous flexible track of a track apparatus, the flexible track having upper and lower lengths and an inner surface and the track apparatus having a frame; a drive wheel structure rotatably mounted with respect to the frame and having an upper circumferential portion engaging the inner surface of the flexible track along the upper length and a lower circumferential portion spaced above the lower track length; and an idler assembly having an idler wheel engaging the track, the tensioning device comprising: • a cylinder housing interconnected to the frame, the cylinder housing extending along an axis and defining a chamber therein; • a piston having a first end operatively connected to the idler wheel and a second end slidably received within the chamber of the cylinder housing, the piston movable between a first retracted position and a second extended position; and • a dampening mechanism engaging the second end of the piston with a force for discouraging movement of the piston towards the retracted position, the dampening mechanism progressively increasing the force on the second end of piston as the piston moves to towards the retracted position. 11. The tensioning device of claim 10 wherein the dampening mechanism includes: • a first dampemng cylinder extending along an axis and defining a chamber therein; • a first dampening piston slidably received in the first dampening cylinder and movable axially between a first position and a second position, the first dampening piston dividing the chamber of the first dampening cylinder into a first portion for receiving a pressurized gas and a second portion; • a second dampening cylinder extending along an axis and defining a chamber therein; • a second dampening piston slidably received in the second dampening cylinder and movable axially between a first position and a second position, the second dampening piston dividing the chamber of the second dampening cylinder into a first portion for receiving a pressurized gas and a second portion; • a fluid conduit interconnecting the second portion of the chamber in the first dampening cylinder, the second portion of the chamber in the second dampening cylinder and the chamber of the cylinder housing; and • a fluid disposed within the fluid conduit. 12. The tensioning device of claim 11 further comprising a first pressurized gas disposed within the first portion of the chamber of the first dampening cylinder for urging the first dampening piston towards the first position and a second pressurized gas disposed within the first portion of the chamber of the second dampening cylinder for urging the second dampening piston towards the first position. 13. The tensioning device of claim 12 wherein the pressure exerted by the second pressurized gas on the second dampening piston is greater than the pressure exerted by the first pressurized gas on the first dampening piston. 14. The tensioning device of claim 11 wherein the first dampening cylinder includes an inner surface which defines the chamber therein. 15. The tensioning device of claim 14 further comprising a limiter extending from the inner surface of the first dampening cylinder, the limiter limiting movement of the first dampening piston within the chamber of the first dampening cylinder. 16. The tensioning device of claim 11 wherein the fluid conduit includes: • a manifold having an input, a first output communicating with the second portion of the chamber of the first dampening cylinder, and a second output communicating with the second portion of the chamber of the second dampening cylinder; and • a flow tube interconnecting the input of the manifold and the chamber of the cylinder housing. 17. A track apparatus having a frame, the track apparatus mountable on a rotatable axle of a vehicle, comprising: • a continuous flexible track having an upper length and a ground-engaging lower length and including an inner surface; • a drive wheel mountable to the rotatable axle of the vehicle for rotational movement therewith, the drive wheel engaging the inner surface of the flexible track along the upper length to drive the flexible track in response to rotation of the axle of the vehicle; • an idler axle supported by the frame; • an idler wheel rotatably mounted on the idler axle and engaging the inner surface of the flexible track, the idler wheel movable between a first non- deflected position and a second deflected position; and • a dampening mechanism extending between the idler axle and the frame for exerting a force on the idler axle so as to urge the idler wheel towards the non-deflected position, the dampening mechanism progressively increasing the force on the idler axle as the idler wheel moves to towards the deflected position. 18. The track apparatus of claim 17 further comprising an idler axle support pivotably mounted to the frame, the idler axle extending through the idler axle support. 19. The track apparatus of claim 18 wherein the dampening mechanism includes: • a cylinder housing pivotably connected to the frame, the cylinder housing extending along an axis and defining a chamber therein; and • a piston having a first end pivotably connected to the idler axle support and a second end slidably received within the chamber of the cylinder housing, the piston movable between a first extended position in response to the idler wheel being in the non-deflected position and a second retracted position in response to the idler wheel being in the deflected position. 20. The track apparatus of claim 19 wherein the dampemng mechanism further includes: • a first dampening cylinder extending along an axis and defining a chamber therein; • a first dampening piston slidably received in the first dampening cylinder and movable axially between a first position and a second position, the first dampening piston dividing the chamber of the first dampemng cylinder into a first portion for receiving a pressurized gas and a second portion; • a second dampening cylinder extending along an axis and defining a chamber therein; and • a second dampening piston slidably received in the second dampening cylinder and movable axially between a first position and a second position, the second dampening piston dividing the chamber of the second dampening cylinder into a first portion for receiving a pressurized gas and a second portion. 21. The track apparatus of claim 20 wherein the dampening mechanism further includes: • a manifold having an input, a first output communicating with the second portion of the chamber of the first dampening cylinder, and a second output communicating with the second portion of the chamber of the second dampening cylinder; • a flow tube interconnecting the input of the manifold and the chamber of the cylinder housing; and • a fluid disposed within the flow tube.

Inventors: JUNCKER DAVID L, KAHLE GLENN W, RESHAD JAMSHEED, JUNCKER, DAVID, L., KAHLE, GLENN, W., RESHAD, JAMSHEED
Applicants: AGTRACKS INC, JUNCKER DAVID L, KAHLE GLENN W, RESHAD JAMSHEED, AGTRACKS, INC., JUNCKER, DAVID, L., KAHLE, GLENN, W., RESHAD, JAMSHEED
Application year: 2001
Main classification: B62D55
IPC codes: B62D55