CLOSURE ASSEMBLY AND METHOD

Abstract: A plastic paid lid or the like (30, 40, 50) has a neck construction comprising an opening surrounded by a neck (31, 43, 51) incorporating a locking collar (33) surrounding the neck; a closure assembly (1) has an integrally moulded sealing channel (9) having an axially extending inner wall (10) and a peripheral interlocking outer wall (14); the closure assembly is secured to the neck construction with the spout inner wall guided within the neck opening and the spout outer wall axially forced between the outer surface of the upstanding neck and the inner diameter of the surrounding collar; whereupon the sealing channel outer wall is interlockingly squeezed between the neck and the surrounding collar to form a liquid-tight, temperesistant connection.

Description: CLOSUREASSEMBLYAND METHOD The present invention is directed to an all-plastic dispensing closure assembly for containers and to a method of application of such a dispensing closure assembly to a container . The containers may be open head pails having a metal or plastics lid or a container having a fixed plastic or metal top. In the field of plastic, injection-moulded, open head pails a transition is talcing place toward all-plastic closures. This movement is principally to accommodate environmental recycling concerns and, of course, also to effect attainable cost reductions. The market at this stage has determined that an all-plastic dispensing closure can be snapped on to the upstanding opening neck of a pail lid and successfully meet the various performance criteria set by United Nations and United States Department of Trade regulations. To date, however, those all-plastic dispensing closures successfully commercialised still leave some gaps in the desirability agenda. For example, Document- A-US 5 788 100 discloses an all-plastic snap-on closure made up of a flexible pouring spout surrounded by an annular sealing channel and fitted with an overlying screw cap. A locking ring is integrally connected about the periphery of the screw cap so as to extend radially outwardly of the spout sealing channel. In application the closure is pressed onto a circumferentially enlarged upstanding opening neck causing the sealing channel to snap there over. During the closure application the locking ring is broken away from the cap periphery and axially pressed around the outer wall of the sealing channel so as to lock the same against the opening neck The result is a very strong closure container wall connection. The downside resides in the fact that the locking ring can be easily pried off without damage, leaving the closure exposed to undetected tampering and pilferage which negatively impacts universal acceptance. Another examples are Document- A-US 5 797 525 and Document- A-US 5 641 099 which also show all-plastic snap-on closures made up of a flexible pouring spout surrounded by an annular sealing channel and fitted with an overlying screw cap. These constructions also embody an outer locking ring integrally connected by frangible webs about the periphery of the screw cap. In application, the closure is pressed onto a circumferentially enlarged upstanding opening neck causing both the sealing channel outer wall and the peripheral locking ring to snap thereover. This arrangement causes both the spout outer sealing channel and the peripheral locking ring to expand over the neck enlargement and then relies solely on the elastic memory of the plastic parts to radially contract below the neck enlargement and hold the parts tightly together. The principal problem with this type of construction is the inability under varied manufacturing conditions to consistently retain a tight seal due to elastic memory alone, hi addition undetected tampering can also be readily accomplished by simply prying the fitting off of the opening neck. It is an object of the present invention to provide a container neck construction and method of application of a closure assembly combination to such a container neck construction that overcomes these prior art locking deficiencies in a very simple and straight forward manner. As explained above, the current prior art practice is to one way or another, during application, to surround the fully seated sealing channel outer wall with a locking ring introduced as an integral part of the closure. According to the present invention, in a container neck construction and closure assembly combination wherein the neck construction includes a neck, the closure assembly is all-plastic and has an annular sealing channel to surround and sealing engage the nec and locking means are part of the neck construction and, in use, surround the sealing channel to lock the sealing channel against the neck. By this means, the locking ring differs from prior art combinations in that, instead of being a separable part of the closure assembly, it is integrally moulded or otherwise formed in the neck construction part of the pail lid as a raised annular collar spaced from and surrounding the upstanding opening neck. The outer wall of the spout sealing channel is, during application, then squeezed into the annular gap formed between the neck and the collar creatmg a very strong, liquid tight engagement between the closure and the pail lid. The advantages of the present invention closure and method are immediately apparent. There is no breaking away of relatively fragile parts which are then stretched around other parts. There is no reliance on elastic memory for holding parts together. Most importantly, the tamper resistance of the invention closure is substantially mcreased, as there is no readily undetectable way the fitting or any part thereof can be pried off the pail lid. This characteristic in itself clearly distinguishes the present invention over other snap-on all-plastic closures currently in use. Moreover, the ultimate simplicity of application of the closure assembly to the neck construction of the pail lid easily constitutes a further advance in the art. According to an embodiment of the present invention, the sealing channel is defined by an integrally connected outer wall and the locking means tightly surround the outer wall whereby, in use, undetected axial displacement of the closure assembly relative to the neck construction is prevented. According to another embodiment of the present invention, the locking means comprise an upstanding annular collar radially outwardly spaced from the neck. According to yet another embodiment of the present invention, the closure assembly has an integrally connected inner wall extending tightly within the neck. According to a further embodiment of the present invention, the closure assembly outer wall is radially compressed between the locking collar and the upstanding neck. According to a still further embodiment of the present invention, the closure assembly outer wall has a lower radially inwardly formed sealing bead, an inner cam surface at the sealing bead lower extremity, an outer cam surface at the outer wall lower extremity and a load bearing shelf surrounding the sealing channel. According to another further embodiment of the present invention, the neck terminates in a circumferentially enlarged retaining lip and the closure assembly outer wall has a lower radially inwardly formed sealing bead that, in use, interlocks under the lip and the neck is directly interposed between the sealing channel inner wall and the sealing channel outer wall. According to a still further another embodiment of the present invention, the interlock forms a seal between the closure assembly and the neck construction. According to yet another further embodiment of the present invention, the closure assembly includes a nestable pouring spout. According to a still yet another further embodiment of the present invention, the closure assembly includes a screw cap threadedly engaged on the pouring spout. The neck construction may be part of a plastics or metal lid for an open head pail. If the pail lid is plastic, the locking means is a locking collar concentrically disposed radially outwardly spaced from the neck. If the pail lid is metal, an open annular groove may be concentrically disposed radially outwardly spaced from the neck, the radially outer groove wall forming the locking collar or the locking collar may be formed by an upstanding fold in the lid and radially outwardly spaced from the neck. Alternatively, the neck construction may be part of the neck construction in a metal or plastic container. Also according to the present invention, in a method of affixing a dispensing assembly to a container neck construction, wherein the neck construction includes a neck, the closure assembly is all-plastic and has an annular sealing channel with inner and. outer walls to surround and sealingly engage the neck and locking means are provided to lock the sealing channel against the neck and radially spaced therefrom, and the closure assembly has an annular sealing chamiel with inner and outer walls, the method comprises the steps of providing the locking means in the neck construction; seating the closure assembly on the neck with the closure inner wall extending within the neck; axially displacing the sealing channel over the neck; surrounding the neck with the sealing channel outer wall; and, forcing the outer wall within the upstanding collar and exerting a radially compressive force between the sealing channel outer wall and the upstanding neck. In another embodiment of the method of the present invention and wherein the neck construction is of metal, the method comprises the further step of crimping the locking collar to radially compress the annular sealing channel outer wall against the upstanding neck. The above and other features of the present invention, are illustrated, by way of example, in the Drawings; wherein:- Fig. 1 is a vertical sectional view of a closure assembly in accordance with a first embodiment of the present invention, prior to application to a container neck construction; Fig. 2 is a vertical sectional view of a container neck construction in accordance with the first embodiment of the present invention; Fig. 3 is a top plan view of a closure assembly in accordance with the first embodiment of the present invention; Fig. 4 is a partial vertical sectional view showing the closure assembly of Fig. 3 initially positioned on the neck construction of Fig. 2; Fig. 5 is a view similar to Fig. 4 and showing the closure assembly in an intermediate position during application; Fig. 6 is another view similar to Fig. 4 showing the closure assembly in fully seated and interlocked final position; Fig. 7 is a vertical sectional view of a closure assembly in fully seated and interlocked final position with a neck construction in accordance with a second embodiment of the present invention; Fig. 8 is a vertical sectional view of a closure assembly in a partially seated position with a neck construction in accordance with a third embodiment of the present invention; and, Fig. 9 is a view of the closure assembly of Fig. 8 in fully seated and interlocked final position. As shown by Figs 1 to 6, a first embodiment of an all-plastic container closure assembly, generally indicated at numeral 1 in Fig. 1, is seen to consist of a nestable pouring spout 2 moulded of low density polyethylene and an overlying screw cap 3 moulded of high density polyethylene or similar plastic. The spout is formed with an axially extending dispensing neck 4 closed off by a tear-out membrane 5 having a ring pull 6. The upper portion of the neck 4 has an external thread 7 and the lower end of the neck is integrally connected to flexible wall 8 in turn joined at its uppermost end to a circumferential sealing channel 9. The sealing channel 9, as clearly seen in Fig. 4, has an axially elongated inner cylindrical wall 10 which extends beyond the vertical midpoint of flexible wall 8 and has a downwardly and inwardly extending conical surface 11 further provided with one or more vertical drainage slots 12. At the upper end portion of inner chamiel wall 10 above the juncture of spout flexible wall 8 there is an annular, undercut, retaining groove 13. The sealing channel 9 is further provided with an outer wall 14 having an exterior upward and radially outwardly facing camming surface 15 at its upper end. Camming surface 15 joins a cylindrical outer surface 16 which terminates in an annular upwardly facing load bearing surface or shelf 17 on circumferential presser foot 18. The bottom of presser foot 18 has a downwardly and radially outwardly facing camming surface 19. The inner surface of outer sealing channel wall 14 has an internal bead 20 partially closing off the mouth of the sealing channel and terminating at its lowermost end in radially inwardly and downwardly facing camming surface 21. The screw cap 3 has a disc like top 22 with a central cylindrical sidewall 23 depending therefrom and having an internal thread 24 for engagement with the spout thread 7. A pair of lifting bails 25 surround the cap top 22 and are connected by a series of frangible webs 26 and diametrically opposed hinge points 27. The screw cap 3 is further provided with a short skirt 28 depending from the periphery of top 22. An annular locking rib 29 surrounds the lower skirt portion and engages within the spout groove 13 with the cap in assembled position. As seen in Fig. 2, a plastics pail lid has a neck construction 30 comprising an upstanding neck 31 surrounding the standard dispensing opening and terminating in a circumferentially enlarged retaining lip 32 and a locking collar 33 concentrically disposed radially outwardly spaced from neck 31 creates an open annular groove 34. Turning to the insertion process as initially viewed in Fig. 4, the closure 1 is placed on the neck 31 with the inner sealing channel wall 10 entering the lid opening and the conical wall surface 11 acting as a guide. In this position the sealing channel outer wall camming surface 21 rests on the neck lip 32. An axially driven insertion tool 35 having an outer cylindrical wall 36 is placed over the closure with the camming surface 15 acting as a guide so that the lower end of the wall 36 comes in contact with the presser foot bearing surface 17 as the tool body bears against the top of cap 22. Continued vertical displacement of the tool 35 against the supported pail lid 30 causes the camming surface 21 on bead 20 to squeeze the neck 31 and inner sealing channel wall 18 radially inwardly a small amount a shown in Fig. 5 and due to the pressure of the insertion tool outer wall 36 against the cylindrical surface 16. At this point the presser foot camming surface 19 is brought into engagement with the inner top corner of the locking collar 33. As shown in Fig. 6 the final small amount of vertical displacement bumps the presser foot inside the collar 33 so that the bottom surface of the outer channel wall 14 rests against the bottom of groove 34. In this position it can be seen that the internal bead 20 has moved past the neck lip 32 and become locked securely there under. The insertion tool 35 is then retracted leaving the closure tightly and permanently applied to the container neck construction. A second embodiment of a combined closure assembly and neck construction in accordance with the present invention is shown in Fig. 7, wherem like parts have been given the same reference numerals. The closure assembly 1 is essentially the same as the closure assembly of Figs 1 to 6, absent the locking rib 29. A metal pail lid has a neck construction 40 having an upstanding neck 41 surrounding the standard dispensing opening and terminating in a circumferentially enlarged retaining lip 42 and an open annular groove 43 is concentrically disposed radially outwardly spaced from neck 41, the radially outer groove wall 44 of the groove forming a locking collar 45. The closure assembly 1 is a simple snap-fit with the neck construction 41 with, the sealing channel outer wall camming surface 21 resting on the neck lip 42. An axially driven insertion tool (not shown, but similar to insertion tool 35 of Figs 4 to 6) is placed over the closure assembly with the camming surface 15 acting as a guide so that the lower end of the insertion tool outer wall comes in contact with the presser foot bearing surface 17 as the tool body bears against the cap top 22. Continued vertical displacement of the tool against the supported pail lid 40 causes the inner camming surface 21 on bead 20 to squeeze the opening neck and inner sealing channel wall radially inwardly a small amount, due to the pressure of the insertion tool outer wall against the sealing channel cylindrical surface 16,. At this point the presser foot camming surface 19 is brought into engagement with the inner top corner of the locking collar 45. A final small amount of vertical displacement bumps the presser foot inside the collar 45 so that the bottom surface of the outer channel wall 14 rests against the bottom of groove 43. In this position it can be seen that the internal bead 20 has moved past the neck lip 42 and become locked securely thereunder. The insertion tool is then retracted, leaving the closure tightly and permanently applied to the container opening. A third embodiment of a combined closure assembly and neck construction in accordance with the present invention is shown in Figs. 7 and 8, again like parts have been given the same reference numerals. The closure assembly 1 is essentially the same as the closure assembly of Figs 1 to 6, absent the locking rib 29. A metal pail lid has a neck construction 50 having an upstanding neck 51 surrounding the standard dispensing opening and terminating in a circumferentially enlarged retaining lip 52 and an upstanding fold in the lid forms a locking collar 53 concentrically disposed radially outwardly spaced from neck 51, creating an open annular groove 54. Assembly is the same as described for the second embodiment except that, once the internal bead 20 has moved passed the neck lip 52 and become locked securely there under, it is further secured by crimping the locking collar 53 radially inwardly over the presser foot 17; as shown in Fig. 9. From the foregoing the numerous advantages of the present invention are readily apparent, first and foremost, the closure is substantially more tamper resistant than other all-plastic closure constructions. Vertical retraction of the presser foot 18 from the groove 34 is prevented by the interlocking undercuts between the opening neck and the outer channel wall. Prying the presser foot out of the groove 34 is a virtual impossibility without clear indication of tampering. The high radial compression created between the collar 30 and the inner channel wall 10 assures a liquid seal under the most rigorous conditions. In addition the radial contraction of the spout inner wall serves to effectively tighten the engagement with the cap skirt 28 so that inadvertent dislodgment of the locking of the locking rib 29 with the groove 13 becomes unlikely due to unavoidable upward force or pressure on the bottom of the nested spout. A further advantage in the construction according to the present mvention is the ability to also apply, if need be, a conventional crimped-on closure to the opening neck configuration. This flexibility has significant commercial ramifications. Various other changes in or modifications to the closure assembly and neck construction combination and insertion method of the invention; for example, different types of plastic resin could be employed to mould the various elements; the neck construction could form part of the top of a metal or plastic container, such as an oil can.

Claims: CLAIMS: 1 A container neck construction and closure assembly combination, wherein: - i) the neck construction (30, 40, 50) includes a neck (31 , 41 , 51 ) ; ϋ) the closure assembly (1) is all-plastic and has an annular sealing channel (9) to surround and sealing engage the neck; and, iii) locking means (33, 44, 53) are provided to lock the sealing against the neck; characterised in that iv) the locking means (33, 44, 53) are a part of the neck construction (30, 40, 50). and, in use, surround the sealing channel (9) and lock the channel against the neck (31, 41, 51). 2. The combination of claim 1 and further characterised in that the sealing chamiel (9) is defined by an integrally connected outer wall (14) and the locking means (33, 44, 53) tightly surround the outer wall whereby, in use, undetected axial displacement of the closure assembly (1) relative to the neck construction (30, 40, 50) is prevented. 3 The combination of claim 1 or claim 2 and further characterised in that the locking means comprise an upstanding annular collar (33, 44, 53) radially outwardly spaced from the neck (31, 41, 51). 4. The combination of any of claims 1 to 3 and further characterised in that the closure assembly (1) has an integrally connected inner wall (10) extending tightly within the neck (31, 41, 51). 5. The combination of claims 2 and 3 and further characterised in that the closure assembly outer wall (14) is radially compressed between the locking collar (33, 44, 53) and the upstanding neck (31, 41, 51). 6. The combination of any of claims 2 to 5 and further characterised in that the closure assembly outer wall (14) has a lower radially inwardly formed sealing bead (20), an inner cam surface (21) at tire sealing bead lower extremity, an outer cam surface (19) at the outer wall lower extremity and a load bearing shelf (17) surrounding the sealing channel (9). 7. The combination of claim 6 and further characterised in that the neck (31, 41, 51) terminates in a circumferentially enlarged retaining lip (32, 42, 52) and the closure assembly outer wall has a lower radially inwardly formed sealing bead (20) that, in use, interlocks under the lip and the neck is directly interposed between the sealing chamiel inner wall (10) and the sealing channel outer wall (14). 8. The combination of claim 7 and further characterised in that said interlock forms a seal between the closure assembly (1) and the neck construction (30, 40, 50). 9. The combination of any of claims 1 to 8 and further characterised in that closure assembly (1) includes a nestable pouring spout (2). 10. The combination of claim 8 and further characterised in that the closure assembly (1) includes a screw cap (3) threadedly engaged on the pouring spout (2). 11. The combination of any of claims 1 to 10 and further characterised in that the neck construction is part of a lid (30, 40, 50) for an open head pail. 12. The combination of claim 11 and further characterised in that the pail lid (30) is plastic and the locking means is a locking collar (33) concentrically disposed radially outwardly spaced from the neck (31). 13. The combination of claim 11 and further characterised in that the pail lid (40) is metal with an open annular groove (43) concentrically disposed radially outwardly spaced from the neck (41), the radially outer groove wall forming the locking collar (45). 14. The combination of claim 11 and further characterised in that the pail lid (50) is metal and the locking collar is formed by an upstanding fold in the lid and radially outwardly spaced from the neck (51). 15. The combination of any of claims 1 to 10 and further characterised in that the locking means (45, 53) are part of the neck construction (40, 50) in a metal or plastic container. 16. A closure assembly for the combination as claimed in any of claims 1 to 10. 17. A container neck construction for the combination as claimed in claim 1 or any of claims 11 to 16. 18. A method of affixing a closure assembly to a container neck construction, wherein:- i) the neck construction (30, 40, 50) includes a neck (31, 41, 51); ii) the closure assembly (1) is all-plastic and has an annular sealing channel (9) with inner (10) and outer () walls to surround and sealing engage the neck; and, iii) locking means (33, 44, 53) are provided to lock the sealing channel against the neck; characterised by the steps of:- iv) providing the locking means (33, 44, 53) in the neck construction (30, 40, 50); v) seating the closure assembly (1) on the neck (31, 41, 51) with the closure inner wall (10) extending within the neck; vi) axially displacing the sealing channel (9) over the neck; vii) surrounding the neck with the sealing channel outer wall (14); and, viii) forcing the outer wall () within the locking means and exerting a radially compressive force between the sealing channel outer wall and the upstanding neck. 19. A method as claimed in claim 18 and further characterised in that the locking means is a locking collar (53). 20. A method as claimed in claim 19 and wherein the neck construction (50) is of metal and further characterised by the step of crimping the locking collar (53) to radially compress the annular sealing channel outer wall (14) against the upstanding neck (51).

Inventors: DWINELL DAVIS B, KARS HERMAN P, DWINELL, DAVIS, B., KARS, HERMAN, P.
Applicants: DWINELL DAVIS B, KARS HERMAN P, LEER KONINKLIJKE EMBALLAGE, WESTON ROBERT D, DWINELL, DAVIS, B., KARS, HERMAN, P., ROYAL PACKAGING INDUSTRIES VAN LEER N.V., WESTON, ROBERT, D.
Application year: 2001
Main classification: B65D47
IPC codes: B65D47