Method and device for producing thin pieces of chocolate

Abstract: The present invention concerns a method for producing thin pieces of chocolate, in particular slices (5) of chocolate, whereby the chocolate is melted and is provided in the shape of flat, thin pieces of chocolate, one after the other, on at least one endless, flexible conveyor belt (3) of the conveying device (2), whereby said conveyor belt (3) is subsequently bent crosswise so that it forms a trough before the pieces have stiffened, and the conveyor belt (3) is kept in this bent position until the pieces lying in said trough and which are bent along with the conveyor belt (3) have sufficiently stiffened so as to keep their bent shape.

Description: The present invention concerns a method for producing thin pieces of chocolate, in particular slices of chocolate, whereby the chocolate is melted and is provided in the shape of flat, thin pieces on a conveying device and is made to stiffen thereupon. "Chocolate" is understood here in the broadest sense. Both bitter chocolate and milk chocolate or even white chocolate and so-called fantasy chocolate are included. According to a known method, chocolate is melted, provided on an endless conveyor belt in the shape of thin slices and finally cooled down until the slices have stiffened. It is clear that, as the slices are provided on a conveyor belt, they will have a flat side after they have stiffened and will have a flat look as a whole. Nowadays, however, many snacks and such are made in eye-catching shapes, and it is interesting from a commercial point of view to this with chocolate as well. It is not possible, however, to apply the same methods to chocolate as are used for snacks, which are baked. One possibility of giving the thin pieces of chocolate a special shape would consist of shaping the pieces manually one after the other, right before they have completely stiffened. It is clear that such a method is very labour-intensive and is not suitable for industrial production. Another method consists in using moulds and shaping the thin pieces of chocolate in an analogous manner as the chocolate coverings of pralines, but this also is time-consuming. Leading the slices over a cylinder provided with grooves is not feasible, as it is not possible in the case of chocolate to precisely determine the exact transition from deformable to sufficiently stiff, and the slices would moreover stick to the cylinder. The invention aims a method for producing a thin piece of chocolate which does not have said disadvantages and which makes it possible to produce the piece in a non-flat shape in a fast and simple manner. This aim is reached according to the invention in that the flat, thin pieces of chocolate are put one after the other on at least one endless, flexible conveyor belt of the conveying device, whereby said conveyor belt is subsequently bent crosswise so that it forms a trough before the pieces have stiffened, and the conveyor belt is kept in this bent position until the pieces lying in said trough and which are bent along with the conveyor belt have sufficiently stiffened so as to keep their bent shape. The thus obtained pieces of chocolate are bent. They can have any shape whatsoever, but usually they are round. The invention also concerns a device which is particularly suitable for applying the method according to the invention. The invention thus concerns a device for producing thin pieces of chocolate, characterised in that it contains a conveyor device with at least one endless, flexible conveyor belt and means for driving this conveyor belt, a distributing mechanism for forming thin pieces of chocolate from melted chocolate and for putting these one after the other on the above-mentioned conveyor belt, and bending means to force the conveyor belt to bend crosswise. These bending means may contain a trough which is directed with its opening towards the conveyor belt, and which is preferably erected above the conveyor belt. In order to better explain the characteristics of the invention, the following preferred embodiment of a method and device for producing thin pieces of chocolate according to the invention are described as an example only without being limitative in any way, with reference to the accompanying drawings, in which: figure 1 represents a view in perspective of a device for producing thin pieces of chocolate according to the invention; figure 2 represents a section according to line II-II in figure 1 to a larger scale; figure 3 represents a section according to line III-III in figure 1; figure 4 represents the part which is indicated by F4 in figure 3 to a larger scale. The device as represented in figure 1 mainly consists of a frame 1, an endless conveyor device 2 provided thereupon with a number of individual conveyor belts 3, a distributing mechanism 4 on one far end to provide chocolate in the shape of thin pieces, in particular slices 5, on the conveyor belts 3, a cooling tunnel 6 provided over a part of the conveyor device 2, and bending means 7 above the conveyor belts 3 to bend them. The frame 1 contains a longitudinal table 8, and the conveyor belts 3 are guided such, namely over cylinders 9, that one belt of the endless conveyor belts 3 is situated above the' table 8 and the return belt is situated underneath it. In the given example, the distributing mechanism 4 consists of a drum 10 which is closed at its far ends and which is directed with its axis across the conveyor belts 3, and which is provided with round openings 11 in its jacket. In an axially directed row are situated as many openings as there are conveyor belts 3. Inside the drum 10, onto which is connected a supply line 12 for hot air, is erected a scraping knife 13 at the bottom which extends over the entire length of the drum 10. As is represented in detail in figure 2, one of the cylinders 9 is situated next to the top half of the drum 10, so that the conveyor belts 3 are guided against the lower part of the drum 10, and are moved further between the bottom side of said drum 10 and the table 8, over the top side of said table 8. The drum 10 is driven by a drive 14 with a driving motor 15. As the conveyor belts 3 connect to the drum 10 over a certain distance, they can be driven by means of said drum 10. According to a variant, however, the conveyor belts 3 may have their own drive, which for example consists of a cylinder 9A on the far end of the conveyor device 2 which is turned away from the drum 10, over which the conveyor belts 3 are guided and which are driven by a motor 16 as represented in figure 1. The peripheral velocity of the drum 10 and the linear speed of the conveyor belts 3 must be practically equal. These conveyor belts 3 are flexible belts made of textile which is coated on the side upon which the chocolate is provided with a synthetic material for edible products such as for example polyethylene. The cooling tunnel 6 is divided in four cooling zones 17, 18, 19 and 20 which each have their own inlet 21 and outlet 22 for cooling air. Above each conveyor belt 3, the bending means 7 have a stationary trough 23 in the shape of an inverse U made of metal, in particular stainless steel, whose side walls are thus directed downward, towards the table 8. The trough 23 extends in the longitudinal direction of the part of the endless conveyor belt 3 which is situated above the table 8, through the cooling tunnel 6, as represented in figure 1. The front end of the trough 23, situated on the side of the drum 10, widens in a funnel-shaped manner towards the front, such that it meshes over the conveyor belt 3 while it is still flat and moving over the table 8. With its side walls, the trough 23 is connected to the table 8, as represented in figures 2 and 3, although, in order to promote the cooling of the slices 5, these side walls can remain past the funnel-shaped front part at a distance from the table 8. The drum 10 is driven in the direction which is indicated by the arrow P in figure 2. On the backside of the scraping knife 13, in relation to said sense of rotation, there is chocolate which has been melted, as represented in figure 2. Each time a row of openings 11 reaches the melted chocolate mass, the openings 11 of this row are filled with chocolate. On the outside, these openings 11 are sealed by the conveyor belts 3 until they go past the scraping knife 13, and the conveyor belts 3 are released from the drum 10 as they are moved in a straight line over the table 8. The chocolate which is still soft and which is situated in the openings 11 hereby sticks to the conveyor belts 3, so that it is released from the drum 10. The chocolate of an axial row of openings 11 is provided in the shape of slices 5 on the conveyor belts 3, one on each conveyor belt 3. In this way, slices 5 are provided one after the other on each conveyor belt 3, which, just as the conveyor belt 3, are flat past the drum 10. When a conveyor belt 3 reaches a trough 23, it is gradually forced to bend crosswise, so that it forms a trough, whereby the side edges of the conveyor belt 3 are caught in the corners between the bottom and the downward directed side walls of the trough 23. As the conveyor belt 3 is being bent into a trough, the slices 5 situated upon it and which have not stiffened yet are bent along. Figures 3 and 4 represent the conveyor belts 3 in their maximally bent positions. These conveyor belts 3 are maintained in these positions by the troughs 23 until the slices 5 which have been bent along have cooled sufficiently, and thus have stiffened enough so as to keep their shape. In the zones 17, 18, 19 and 20, the slices 5 are successively cooled with cooled air of 12°C, 8°C, 8°C and again 12°C. When the slices 5 leave the cooling tunnel 6, they have stiffened enough and the conveyor belts 3 are no longer bent by the bending means 7. At the end of the conveyor device 2, the bent slices 5, which are now situated loosely on the conveyor belts 3, are collected. It is clear that the slices 5, before or after they are bent, can replace a decoration. Thus, while the slices 5 are still soft, it is possible to put puffed rice, grated coconut and/or the like on them. The thin pieces of chocolate must not necessarily be round slices 5. Depending on the shape of the openings 11 in the drum 10, they can also be oval, ring-shaped, showing a net structure or grate structure in the middle, etc. The thin pieces of chocolate can also be shaped in other ways than as described by means of a drum 10. What is important is that the pieces are bent by means of bending means 7. These bending means 7 must not necessarily contain a trough 23. Other bending means are possible, such as two walls standing on the table 8, of which for example the far ends have edges which are turned towards one another.

Claims: Method for producing thin pieces of chocolate, in particular slices (5) of chocolate, whereby the chocolate is melted and is provided in the shape of flat, thin pieces on a conveying device (2) and is made to stiffen thereupon, characterised in that the flat, thin pieces of chocolate are put one after the other on at least one endless, flexible conveyor belt (3) of the conveying device (2), whereby said conveyor belt (3) is subsequently bent crosswise so that it forms a trough before the pieces have stiffened, and the conveyor belt (3) is kept in this bent position until the pieces lying in said trough and which are bent along with the conveyor belt (3) have sufficiently stiffened so as to keep their bent shape. Device for producing thin pieces of chocolate, characterised in that it contains a conveyor device with at least one endless, flexible conveyor belt (3) and means for driving this conveyor belt (3), a distributing mechanism (4) for forming thin pieces of chocolate from melted chocolate and for putting these one after the other on the above-mentioned conveyor belt (3), and bending means (7) to force the conveyor belt (3) to bend crosswise. Device according to claim 2, characterised in that the bending means (7) contain a trough (23). Device according to claim 3, characterised in that the trough (23) is erected above the conveyor belt (3). Device according to any of claims 2 to 4, characterised in that the conveyor device (2) contains several conveyor belts (3) next to one another, which can be individually bent by the bending means (7). Device according to any of claims 2 to 5, characterised in that it contains a cooling tunnel (6). Device according to any of claims 2 to 6, characterised in that the distributing mechanism (4) contains a drum (10) which is provided with openings (11) in its jacket and in which is erected a scraping knife (13) at the bottom, whereby the conveyor belt (3) extends partly over the drum (10) and under the drum (10).

Inventors: VAN DYCK JAN, VAN DYCK KRIS, VAN DYCK, JAN, VAN DYCK, KRIS
Applicants: VAN DYCK JAN, VAN DYCK KRIS, VAN DYCK, JAN, VAN DYCK, KRIS
Application year: 2001
Main classification: A23G1
IPC codes: A23G1, A23G7