An assembly with a pouch and a fitment and a process for its manufacture

Abstract: The present invention concerns an assembly comprising a pouch (1), a product (2) filled in said pouch and a fitment (3) which is applied onto the pouch through the method of ultrasonic sealing, wherein said pouch (1) is produced without any fitment or opening device and completely sealed after the filling, wherein the fitment (3) is applied through the method of ultrasonic sealing after the filling and sealing of the pouch, wherein said pouch is made with a film material specially treated on the inside surface through the addition of a special lacquer or film layer to avoid a sealing at this position or wherein said fitment consists of any thermoplastic polymer or a special blended polymer, like metallocene.

Description: The present invention concerns an assembly comprising a pouch, a product filled in said pouch and a fitment which is applied onto the pouch through the method of ultrasonic sealing. It is already known in the art to seal fitments on pouches. The way to proceed is either by heating or by ultrasonic sealing. The ultrasonic sealing technique involves the use of high frequency mechanical vibrations transmitted through thermoplastic parts to generate a frictional heat build-up at an interface. It is known to make ultrasonically seal fitments, but the sealing is carried out on an empty pouch : the pouch is formed, the fitment is sealed on said pouch, the product is filled, for example by aseptic filling and the pouch is finally sealed to obtain the assembly to be stored. The problem of such a solution is that the manufacture of said assembly takes too much time and the line of production is too complicated, because it comprises one more step in the process. Furthermore, there is a risk that the sealing of the fitment is not safe enough. The WO Patent No.96/19387 concerns such a solution. The JP Patent No. 63212531 concerns a welding process wherein one part of a film is not welded by inserting synthetic resin or paint having melting point higher that of the film. This patent does not concern the welding of a fitment on a pouch. The aim of the present invention is to have an assembly comprising a pouch and a fitment,wherein the production time is shorter than in the previous technique, the line of production is simpler and the fitment is sealed for a safer storage,that is the risk of unsticking is minimised. The present invention concerns an assembly comprising a pouch, a product filled in said pouch and a fitment which is applied onto the pouch through the method of ultrasonic sealing, wherein said pouch is produced without any fitment or opening device and completely sealed after the filling, wherein the fitment is applied through the method of ultrasonic sealing after the filling and sealing of the pouch, wherein said pouch is made with a film material specially treated on the inside surface through the addition of a special lacquer or film layer to avoid a sealing at this position or wherein said fitment consists of any thermoplastic polymer or a special blended polymer, like metallocene. The product is filled in the pouch, which is sealed, and then the fitment is ultrasonically sealed on said pouch. It is important according to the invention that the film material of the pouch is treated on the inside surface to avoid the sealing of both layers of the pouch : this will be more clearly explained in relation with the drawings. The inside surface has a special lacquer or a film layer. The material of the pouch has low, medium or high barrier properties. Preferably, the material of the pouch has high barrier properties. The material is taken from the group consisting of amorphous polymers like ABS, ABS/polycarbonate alloy, acrylic, acrylic multipolymer, butadiene/styrene, phenylene-oxide based resins, polyamideimide, polyetherimide, polyethersulfone, polystyrene (general purpose), polystyrene (rubber modified), polysulfone, PVC and semi-cristalline polymers, like acetal, cellulosics, fluoropolymers, polyester thermoplastic, ionomer, liquid crystal polymers, nylon, polyethylene terephtalate, polybutylene terephtalate, polyethylene and polypropylene. The pouch is a plastic film, a laminate or co-extruded film in the form of a semi-rigid pouch or soft pouch. The thermoplastic polymer used for the fitment must be compatible with the material of the pouch. The fitment can be of the same material as above mentioned for the pouch. Said fitment is made of a body and a base, said base comprising concentric grooves for improving the ultrasonic welding. Concerning the type of products filled in the pouch they are taken from the group consisting of liquid and viscous food or petfood, clinical nutrition products, milk-based products, any kind of juice, fruit products, mineral water, stilldrinks, soups, sauces, other sauces including dressings and mayonnaise. According to one embodiment of the invention, the fitment comprises a plug or snap-on type closure and the product is withdrawn through the fitment with a special means, for example a spiking device known in the art. According to a second embodiment of the invention, the fitment comprises a screwing-off type closure and inside said fitment a tamper-evident part, which is pre-punctured and sealed together with the pouch material. The product in the pouch is filled under fresh,aseptic,UHT, pasteurised or sterilised conditions. The present invention concerns further a process for the manufacture of the assembly described above, wherein the pouch is filled with the product and sealed, then the pouch is transported on conveying means to an ultra-sonic sealing device, wherein said device is charged with a fitment and moved downwards onto the pouch pressing the fitment against an anvil, an amount of energy is set free and transported by the sealing device into the fitment base, wherein the sealing of the fitment on the pouch takes place, the sealing device is moved upwards and frees the pouch. The amount of energy of the sealing process depends on the type of fitment and of the material of the pouch. The pouch is preferably in a multilayer Polyethylene/Polyamide/EVOH/Polyethylene and the fitment in a high density Polyethylene. The sealing device is designed in a special way creating energy directors to specially guide ad focus the energy to certain spots during said sealing process. The sealing is carried out on a Branson device, where the energy which is released for the sealing process can be controlled. The invention is now illustrated, by way of example, in the attached drawings, in which Fig. 1 is a schematic view before the sealing of the fitment, Fig. 2 is a schematic view during the sealing and Fig. 3 is a schematic view after the sealing. The pouch (1) is filled with a clinical nutrition product (2) : the pouch is sealed and ready to put on it the fitment (3). The fitment has a base (4). The ultrasonic sealing head (5) with its aperture (6) is just above the fitment and the pouch is placed just above an anvil (7). The ultrasonic head (5) moves then downwards (Fig. 2), so that the fitment (3) enters the aperture (6) of the ultrasonic head and said head presses the pouch (1) against the anvil (7). The high frequency is then set up and the heating developed allows the base (4) of the fitment to be sealed on the filled pouch. Because of the special lacquer or film layer on the inside surface of the pouch, only the fitment is sealed and not both layers of the pouch. The ultrasonic head is finally moved upwards (Fig. 3), the fitment (3) remains sealed on the outside of the pouch through its base (4) and said pouch is then ready to be stored.

Claims: An assembly comprising a pouch, a product filled in said pouch and a fitment which is applied onto the pouch through the method of ultrasonic sealing, wherein said pouch is produced without any fitment or opening device and completely sealed after the filling, characterised. in that the fitment is applied through the method of ultrasonic sealing after the filling and sealing of the pouch, and in that said pouch is made with a film material specially treated on the inside surface through the addition of a special lacquer or film layer to avoid a sealing at this position or wherein said fitment consists of any thermoplastic polymer or a special blended polymer, like metallocene. An assembly according to claim 1, wherein the fitment comprises a plug or snap-on type closure and the product is withdrawn through the fitment with a special set. An assembly according to claim 1, wherein the fitment comprises a screwing-off type closure and inside said fitment a tamper-evident part, which is pre-punctured and sealed together with the pouch material. An assembly according to any of claims 1 to 3, wherein the material of the pouch has low, medium or high barrier properties. An assembly according to claim 4, wherein the material of the pouch is a plastic film, a laminate film in the form of a semi-rigid pouch or soft pouch. An assembly according to any of claims 1 to 5, wherein the product is taken from the group consisting of liquid and viscous food or petfood, clinical nutrition products, milk-based products, any kind of juice, fruit products, mineral water, stilldrinks, soups, sauces, other sauces including dressings and mayonnaise. An assembly according to any of claims 1 to 6, wherein the product is filled under fresh, aseptic, UHT, pasteurised or sterilised conditions. An assembly according to any of claims 1 to 7, wherein the fitment is made of a body and a base, said base comprising concentric grooves. A process for the manufacture of the assembly according to any of claims 1 to 8, wherein the pouch is filled with the product and sealed, then the pouch is transported on conveying means to an ultra-sonic sealing device, wherein said device is charged with a fitment and moved downwards onto the pouch pressing the fitment against an anvil, an amount of energy is set and transported by the sealing device into the fitment base, wherein the sealing of the fitment on the pouch takes place, the sealing device is moved upwards and frees the pouch. A process according to claim 9, wherein the amount of energy of the sealing process is depending on the type of fitment and of the material of the pouch. A process according to any of claims 9 or 10, wherein the sealing device is designed in a special way creating energy directors to specially guide and focus the energy to certain spots during said sealing process. A process according to claim 11, wherein the sealing is carried out on a Branson device, where the energy which is set free for the sealing process can be controlled.

Inventors: KAESER THOMAS, KAESER, THOMAS
Applicants: NESTLE SA, SOCIETE DES PRODUITS NESTLE S.A.
Application year: 2000
Main classification: B65B61
IPC codes: B65D41, B29C65, B65B61, B65B3, B65D33, B29L22, B31B1