Dyeing apparatus for carrying out laboratory tests

Abstract: The dyeing apparatus for carrying out laboratory tests comprises a dyeing chamber (20) which can be sealingly coupled to at least one portion of the fabric (30) to be dyed, means (40,41,42) being additionally provided for displacing the dyeing liquid, adapted to carry out a sequence of alternate passages of the dyeing liquid through said fabric (30) to be dyed.

Description: The present invention relates to a dyeing apparatus for carrying out laboratory tests, as well as to the dyeing method used. As known, the purpose peculiar to laboratory dyeing tests is that of obtaining, on few grams of textile support (5/20 gr.) a dye that can be 100 % industrially reproduced. In these tests, the most difficult parameter to obtain is that of a perfect homogeneity of the dye. The latter refers not just to an even visual appearance, but also particularly to the homogeneity in the thickness of the textile support (fabric or yarn). Even more relevant difficulties are to be found in especially firm fabrics. It is obvious that an even superficial appearance, which is not homogeneous in its thickness, implies a series of disadvantages causing a precarious and expensive industrialisation. Object of the present invention is precisely that of eliminating the disadvantages previously reported, by manufacturing a dyeing apparatus for carrying out laboratory tests, allowing to evenly cover the fabric or yarn to be sampled so as to obtain especially homogeneous dyeing conditions, reproducible in the industrial process. Within the scope of the above object, a particular purpose of the invention is that of realising a method, which should accurately reproduce the following industrialisation steps, by operating on a fabric or yarn that needs not be wound on a support core as it is the case for example in DE-A-2453459, and which is thus evenly covered by the passage of the dyeing bath. Another purpose of the present invention is that of realising a dyeing apparatus which, thanks to its peculiar manufacture characteristics, is capable of guaranteeing great reliability and safety of use. Further purpose of the present invention is that of realising an apparatus and a method allowing the fabric or yarn to be arranged in a plane and even form so as to be covered by the dyeing bath through its thickness thus affecting to the same extent both superficial and internal parts. Least but not last purpose of the present invention is that of realising a dyeing apparatus which should be easily obtainable starting from elements and materials that are commonly available on the market and should be, in addition, competitive from a purely economic point of view. The aforementioned object, as well as the mentioned purposes and others that will appear more clearly hereinafter, are achieved by a dyeing apparatus for carrying out laboratory tests, according to the invention, characterised in that it comprises a dyeing chamber which can be sealingly coupled to at least one portion of the fabric to be dyed, means for displacing the dyeing liquid being additionally provided, adapted to carry out a sequence of alternate passages of the dyeing liquid through said fabric to be dyed. Brief description of the drawings Further features and advantages of the present invention will appear more clearly from the following detailed description of a preferred but not exclusive embodiment of a dyeing apparatus for carrying out laboratory tests, made by way of a not limitative example with reference to the attached drawings. In such drawings: Figure 1 schematically shows the apparatus according to the invention; Figures 2 and 3 show the steps of alternate passage of the dyeing liquid through the fabric to be dyed; and Figure 4 schematically shows a structural variant of the displacing means according to the invention. With reference to said figures, the dyeing apparatus for carrying out laboratory tests according to the invention comprises a loading hopper 1, connected to two ducts 2 for feeding the dyeing products that will make up the dyeing bath. The loading hopper 1 is connected, through a loading valve 3, to a distribution unit 4 wherein a thermometrical probe 5operates; unit 4 is connected, in its upper side, to an expansion chamber 7 provided with a discharge valve 8. In correspondence with the expansion chamber 7, heating means for the liquid contained into the expansion chamber 7 are provided, which are made up of a resistor 10 wound around chamber 7. A filling body 11 is advantageously provided inside chamber 7, featuring the function of defining a gap that increases the surface of thermal exchange with resistor 10. The distribution unit 4 is connected, in its lower side, to a dyeing chamber, referred to as a whole with reference numeral 20, which is obtained through an upper half bearing 21 and a lower half bearing 22, which is mobile with respect to half bearing 21 for the purpose of opening and closing the chamber.. The half bearing 22 is driven by a moving cylinder 23. Half bearings 21 and 22 are arranged to sealingly couple with the fabric to be dyed, referred to with numeral 30, which is advantageously kept stretched between an outer ring 31 and an inner ring 32, which are reciprocally coupled so as to hold the fabric between them. An upper grid 35 and a lower grid 36 are respectively provided inside half bearings 21 and 22 for limiting the fabric bulging during the manufacturing steps, as it will be better explained hereinafter; the grids are advantageously made up of perforated plates. The lower half bearing 22 is in communication with means for displacing the liquid, or dyeing bath, which are made up of a compensation chamber 40 wherein a driving piston 41 is operating, driven by a driving cylinder 42. A discharge duct 50 extends above the compensation chamber 40, and said duct is controlled by a discharge valve 51. In the practical operation, the loading valve 3 is closed first, and a volume of bath at least equal to the volume of the dyeing chamber and of the compensation chamber is provided into the loading hopper 1. At first, piston 41 is moved to the upper level after having opened the loading valve 3 and the discharge valve 8. After having filled the dyeing bath into the loading hopper 1, the discharge valve 8 is closed whereas the loading valve 3 stays open, and piston 41 is made to carry out a first suction stroke which provides to sucking a first amount of bath; then, the loading valve 3 is closed and, while keeping the discharge valve 8 open, piston 41 is made return to the upper position, so that the dyeing bath is made move upwards to the dyeing chamber and to the expansion chamber 7. The suction valve 8 is closed while the loading valve 3 is opened again, carrying out a further downwards movement of piston 41, which sucks a further amount of dyeing bath so as to completely fill at least the dyeing chamber and the compensation chamber. Once this has been accomplished, the loading valve 3 is closed and a series of alternate movements of piston 41 is started so as to obtain a continuous alternate passage of the dyeing liquid through the fabric to be dyed, which is covered by the dyeing liquid on both sides and with a direction always substantially perpendicular to the lying plane. In this way, the passage of the liquid covering the fabric is under pressure, and thus the fabric can bulge only to a limited extent since it is contained by containment grids 35 and 36. Once the predetermined number of cycles - usually one hundred - has been carried out, the loading valve, the suction valve and the discharge valve as well are opened, so that the dyeing bath is discharged to the outside and at this point, it is possible to open the dyeing chamber and remove the fabric dyed according to methods that are totally comparable with those obtained in industrial dyeing processes, thus obtaining an especially valid sample with an even dye. According to a further embodiment, the means for displacing the dyeing liquid are defined, as shown in figure 4, by a first and a second expansion/compression chamber 80 and 81 housing some floats 82 and 83. The first expansion/compression chamber 80 is in communication, in its upper side, with the dyeing chamber 20, whereas the second expansion/compression chamber 81 is in communication, in its lower side, with the dyeing chamber 20. Both first and second expansion/compression chambers 80 and 81 are connected to a first source of compressed air 95 at about 1.5/3 bar, and to a second source of compressed air 96 at 1 bar through four on-off valves 85, 86, 87 and 89. In this case, the heating resistor 10 of the dyeing bath is arranged in the upper side of the dyeing chamber 20. Two sensors 84 for detecting the presence of floats 82 and 83 are arranged in the lower side of chambers 80 and 81. The dyeing bath inside the dyeing chamber 20 is made move by alternatively operating with different pressures by inverting the value of pressures through the detection of floats 82 and 83. In particular, opening the on-off valves 85 and 89 and keeping valves 86 and 87 closed, the dyeing bath moves from chamber 81 to chamber 80, since the pressure of the air introduced into chamber 81 has a greater value than that of the air introduced into chamber 80. On the contrary, opening valves 86 and 87 and closing valves 85 and 89, being the values of pressures inverted, the dyeing bath will move from chamber 80 to chamber 81. Through the detection of floats 82 and 83, sensors 84 make the on-off valves alternatively open and close. A closing plug 90 is provided on the upper side of chamber 81 for closing the same, and is activated by a moving piston 91. In this way, it is possible to open or close chamber 81 to introduce the dye inside it. Advantageously, the two chambers 80 and 81 will always be under pressure so as to prevent the dyeing bath from boiling. The invention thus conceived can be subject to several modifications and variants, all of which falling within the scope of the invention concept. For example, in a different embodiment the means for displacing the dyeing liquid and the expansion chamber are directly defined by the upper and lower half bearings of the dyeing chamber. In particular, the driving piston 41 will move inside the compensation chamber 40 which will be defined by the lower half bearing itself, which will of course have larger dimensions, whereas the expansion chamber 7 will be defined by the upper half bearing itself having suitable dimensions for the purpose. Additionally, all parts can be replaced with other technically similar elements. In practice, the materials used as well as the relating dimensions and shapes can be of any type according to the requirements.

Claims: Dyeing apparatus for carrying out laboratory tests, characterised in that it comprises a dyeing chamber which can be sealingly coupled to at least one portion of the fabric to be dyed, means being additionally provided for displacing the dyeing liquid, adapted to carry out a sequence of alternate passages of the dyeing liquid through said fabric to be dyed. Dyeing apparatus according to the previous claim, characterised in that it comprises a hopper for loading the dyeing liquid connected to a distribution unit in communication with an expansion chamber, a loading valve being interposed between said loading hopper and said distribution unit. Dyeing apparatus according to the previous claims, characterised in that said expansion chamber is in communication with the upper side of said distribution unit, heating means operating onto said expansion chamber controlled by a thermometrical probe operating into said distribution unit. Dyeing apparatus according to one or more of the previous claims, characterised in that it comprises a discharge valve connected to said expansion chamber. Dyeing apparatus according to one or more of the previous claims, characterised in that it comprises a filling body inside said expansion chamber to define an interspace adapted to increase the contact surface between said heating means and said dyeing liquid. Dyeing apparatus according to one or more of the previous claims, characterised in that said dyeing chamber is made up of an upper half bearing and a lower half bearing reciprocally sealingly coupled and clamping said fabric to be dyed. Dyeing apparatus according to one or more of the previous claims, characterised in that it comprises an upper containment grid and a lower containment grid respectively into said half bearings, adapted to contain the bulging of the fabric to be dyed during the alternate passages of the dyeing liquid. Dyeing apparatus according to one or more of the previous claims, characterised in that said means for displacing the dyeing liquid comprise a compensation chamber in communication with said lower half bearing, a driving piston driven by a driving cylinder operating into said compensation chamber. Dyeing apparatus according to one or more of the previous claims, characterised in that it comprises a discharge duct connected, in its upper side, to said compensation chamber and controlled by a discharge valve. Dyeing apparatus according to one or more of the previous claims, characterised in that it comprises tensioning means of said fabric to be dyed, made up of an outer ring and an inner ring reciprocally coupled and clamping the edges of said fabric to be dyed. Dyeing apparatus according to one or more of the previous claims, characterised in that said means for displacing the dyeing liquid and said expansion chamber are housed inside said dyeing chamber. Dyeing apparatus according to one or more of the previous claims, characterised in that said compensation chamber wherein said piston operates is defined by said lower half bearing, and that said expansion chamber is defined by said upper half bearing. Dyeing apparatus according to one or more of the previous claims, characterised in that said means for displacing the dyeing liquid comprise a first and a second expansion/compression chamber housing some floats the presence of which is detected by respective detecting sensors. Dyeing apparatus according to one or more of the previous claims, characterised in that said first and second expansion/compression chamber are respectively communicating in their upper and lower side with said dyeing chamber. Dyeing apparatus according to one or more of the previous claims, characterised in that said first and second expansion/compression chamber are connected to a first and to a second source of compressed air having different values through four on-off valves. Dyeing apparatus according to one or more of the previous claims, characterised in that heating resistor of the dyeing bath is arranged on the upper side of said dyeing chamber. Method for dyeing fabrics for laboratory tests, characterised in that it consists in arranging a fabric to be dyed, in sealingly applying a dyeing chamber onto said fabric to be dyed, in carrying out a succession of alternate passages of the dyeing liquid through said fabric to be dyed. Method according to the previous claim, characterised in that said dyeing liquid is introduced under pressure into said fabric to be dyed. Method according to one or more of the previous claim, characterised in that the flow of dyeing liquid alternatively covers both sides of said fabric to be dyed.

Inventors: TOSCHI FABRIZIO, TURLE ANTONELLO, TOSCHI, FABRIZIO, TURLE, ANTONELLO
Applicants: COLOR SERVICE SRL, COLOR SERVICE S.R.L.
Application year: 2000
Main classification: D06B23
IPC codes: D06B23, D06P5