AROMATIC MANNICH COMPOUND-CONTAINING COMPOSITION AND PROCESS FOR MAKING SAME

Abstract: This invention relates to a composition, comprising: (I) an aromatic Mannich compound derived from: (A) a hydroxy containing aromatic compound having formula (A-1) wherein in Formula (A-1): Ar is an aromatic group; m is 1, 2 or 3; n is a number from 1 to about 4; with the proviso that the sum of m and n does not exceed the number of available positions on Ar that can be substituted; each R<1> independently is a hydrocarbyl group of up to about 400 carbon atoms; and R<2> is H, amino or carboxyl; (B) an aldehyde or ketone having formula (B-1) or a precursor thereof; wherein in Formula (B-1): R<1> and R<2> independently are H or hydrocarbyl groups having from 1 to about 18 carbon atoms; and R<2> can also be a carbonyl-containing hydrocarbyl group having from 1 to about 18 carbon atoms; and (C) a mixture of water and an amine, said amine containing at least one primary or secondary amino group; and (II) alcohol. The invention also relates to a process for making the foregoing composition.

Description: Title AROMATIC MANNICh COMPOUND-CONTAINING COMPOSITION AND PROCESS FOR MAKING SAME Technical Field The invention relates to aromatic Mannich compound-containing compositions and to a process for making these compounds The aromatic Mannich compounds are dispersed in alcohol, and are useful as detergent additives for hydrocarbon fuels. Background of the Invention Hydrocarbon fuels generally contain numerous deposit-forming substances When used in internal comoustion engines, deposits tend to τorm on and around constricted areas of the engine in contact with the fuels In diesel engines, deposits tend to accumulate in the fuel injection system, thereby hampering good performance of the engine, in spark ignition engines deposits can build up on engine intake valves leading to progressive restriction of gaseous fuel mixture flow into the combustion chamber and also to valve sticking. It is common practice therefore to incorporate a detergent in the fuel composition for the purpose of inhibiting the formation, and facilitating the removal, of engine deposits, thereby improving engine performance Mannich condensation products, obtained by reacting hydrocarbon-substituted phenols with aldehydes and amines, are known as detergents for fuels. Summary of the Invention This invention relatesTo a composition, comprising : (I) an aromatic Mannich compound derived from: (A) a hydroxy containing aromatic compound having the formula R 2 i (R 1 ) — Ar (OH (A- 1 ) wherein in Formula (A- 1 ) Ar is an aromatic group; m is 1 , 2 or 3; n is a number from 1 to about 4; with the proviso that the sum of m and n does not exceed the number of available positions on Ar that can be substituted; each R 1 independently is a hydrocarbyl group of up to about 400 carbon atoms; and R 2 is H, ammo or carboxyl; (B) an aldehyde or ketone having the formula 0 • I R 1 C R 2 (B- 1 ) or a precursor thereof; wherein in Formula (B- 1 ) : R ' and R 2 independently are H or hydrocarbyl groups having from 1 to about 1 8 carbon atoms; and R 2 can also be a carbonyl-containing hydrocarbyl group having from 1 to about 1 8 carbon atoms; and (C) a mixture of water and an amine, said amine containing at least one primary or secondary amino group; and ( II) alcohol. This invention also relates to a process, comprising: reacting (A) a hydroxy containing aromatic compound having the formula R 2 I (R 1 ).— Ar (OH) m (A-1 ) wherein in Formula (A- 1 ): Ar is an aromatic group; m is 1 , 2 or 3; n is a number from 1 to about 4; with the proviso that the sum of m and n does not exceed the number of available positions on Ar that can be substituted; each R independently is H or a hydrocarbyl group having from 1 to about 400 carbon atoms; and R 2 is H, amino or carboxyl; with (B) an aldehyde or ketone having the formula o n R 1 C R 2 (B- 1 ) or a precursor thereof; wherein in Formula (B- 1 ): R 1 and R 2 independently are H or hydrocarbyl groups having from 1 to about 1 8 carbon atoms; and R 2 can also be a carbonyl-containing hydrocarbyl group having from 1 to about 1 8 carbon atoms; and (C) a mixture of water and an amine, said amine containing at least one primary or secondary amino group; in the presence of alcohol. These aromatic Mannich compound-containing compositions are characterized by relatively high nitrogen levels which provide for enhanced detergent properties when used in fuels. Detailed Description of the Preferred Embodiments As used herein, the term "hydrocarbyl substitueπt, " "hydrocarbyl group" or "hydrocarbon group" is used to refer to a group having one or more carbon atoms directly attached to the remainder of a molecule and having a hydrocarbon or predominantly hydrocarbon character. Examples include: ( 1 ) purely hydrocarbon groups, that is, aliphatic (e.g., alkyl, alkenyl or alkyleπe), and aiicyclic (e.g., cycioalkyl, cycloalkenyl) groups, aromatic groups, and aromatic-, aliphatic-, and alicyclic-substituted aromatic groups, as well as cyclic groups wherein the ring is completed through another portion of the molecule (e.g., two substituents together forming an aiicyclic group); (2) substituted hydrocarbon groups, that is, hydrocarbon groups containing non-hydrocarbon groups which, in the context of this invention, do not alter the predominantly hydrocarbon nature of the group (e.g. , halo, hydroxy, alkoxy, mercapto, alkylmercapto, nitro, nitroso, and sulfoxy); (3) hetero substituted hydrocarbon groups, that is, hydrocarbon groups containing substituents which, while having a predominantly hydrocarbon character, in the context of this invention, contain otner than carbon in a ring or chain otherwise composed of carbon atoms. Heteratoms include sulfur, oxygen, nitrogen. In general, no more than two, and in one embodiment no more than one, non-hydrocarbon substituent is present for every ten carbon atoms in the hydrocarbon group. The term "lower" when used in conjunction with terms such as alkyl, alkenyl, and alkoxy, is intended to describe such groups that contain a total of up to 7 carbon atoms. The term "fuel-soluble" refers to materials that are soluble in a normally liquid hydrocarbon fuel (e.g. gasoiine or diesel fuel) to the extent of at least one gram per 1 00 milliliters of fuels at 25 ° C. In Formula (A- 1 ), Ar may be a benzene or a naphthalene nucleus. Ar may be a coupled aromatic compound, the coupling agent preferably being 0, S, CH 2 , a lower alkylene group having from 1 to about 6 carbon atoms, NH, and the like, with R ' and OH generally being pendant from each aromatic nucleus. Examples of specific coupled aromatic compounds include diphenylamine, diphenylmethyl- ene and the like, m is usually from 1 to 3, and in one embodiment 1 or 2, and in one embodiment 1 . n is usually from 1 to 4, and in one embodiment 1 or 2, and in one embodiment 1 . R 2 may be H, ammo or carboxyl, and in one embodiment R 2 is H. R 1 is a hydrocarbyl group of up to about 400 carbon atoms, and in one embodiment up to about 250 carbon atoms, and in one embodiment up to about 1 50 carbon atoms. R 1 can be an alkyl group, alkenyl group or cycloalkyl group. In one embodiment, R 1 is a hydrocarbyl group derived from an olefm polymer. The olefm polymer may be derived from an olefm monomer of 2 to about 1 0 carbon atoms, and in one embodiment about 3 to about 6 carbon atoms, and in one embodiment about 4 carbon atoms. Examples of the monomers include ethylene; propylene; butene-1 ; butene-2; isobutene; pentene- 1 ; heptene- 1 ; octene- 1 ; nonene- 1 ; decene- 1 ; Dentene-2; or a mixture of two or more thereof. In one embodiment, R 1 is a polyisobutene group Tne poiyisobutene group may be made by the polymerization of a C 4 refinery stream having a butene content of about 35 to about 75% by weight and an isobutene content of about 30 to about 60% by weight. In one embodiment, R 1 is a polyisobutene group derived from a polyisobutene having a high methylvinyiidene isomer content, that is, at least about 70% methylvinyiidene. Suitable high methylvinyiidene polyisobutenes include those prepared using boron trifluoride catalysts The preparation of such polyisobutenes in which the methylvinyiidene isomer comprises a high percentage of the total olefm composition is described in U .S. Patents 4, 1 52,499 and 4, 605,808, the disclosures of each of which are incorporated herein by reference. Examples of suitable polyisobutenes having a high methylvinyiidene content include Ultravis 1 0, a polyisobutene having a number average molecular weight of about 950 and a methylvmyldiene content of about 82%, and Ultravis 30, a polyisobutene having a number average molecular weight of about 1 300 and a methylvinyiidene content of about 74%, both available from BP Amoco. The polyisobutene contemplated for use in the present invention may have a number average molecular weight in the range of about 200 to 5,000, and in one embodiment in the range of about 250 to 3,000, and in one embodiment the range of about 300 to 2, 500, and in one embodiment in the range of about 500 to about 2300, and in one embodiment aDout 750 to about 1 500. In a preferred embodiment, component (A) is a polyisobutene-substituted phenol wherein the polyisobutene substituent is derived from a polyisobutene having a number average molecular weight in the range of about 300 to about 5000, and in one embodiment about 500 to about 2500, and a methylvinyiidene isomer content of at least about 70%, and in one embodiment at least about 80% . In Formula (B- 1 ), R " and R 2 may be independently H, hydrocarbyl groups containing 1 to about 1 8 carbon atoms, and in one embodiment 1 to about 6 carbon atoms, and in one embodiment 1 or 2 carbon atoms. In one embodiment, R 1 and R 2 may be independently phenyl or alkyl-substituted phenyl groups having up to about 1 8 carbon atoms, and in one embodiment up to about 1 2 carbon atoms. R 2 can also be a carbonyl-containing hydrocarbyl group of 1 to about 1 8 carbon atoms, and in one embodiment 1 to about 6 carbon atoms. Examples of suitable aldehydes and ketones (B) include formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, valeraldehyde, benzaldehyde, and the like, as well as acetone, methyl ethyl ketone, ethyl propyl ketone, butyl methyl ketone, glyoxal, glyoxy c acid, and the like. Precursors of such compounds which react as aldehydes under reaction conditions of the present invention can also be utilized and include paraformaldehyde, formalin, tπoxane and the like Paraformaldehyde and aqueous solutions of formalin (e.g . , about 35 % to about 45 % by weight formalin in water) are preferred reactants. Mixtures of the various (B) reactants can be utilized. The third reactant used in preparing the aromatic Mannich is (C) a mixture of water and an amine, the amine containing at least one primary or secondary ammo group. The weight ratio of amine to water is typically about 50: 50 to about 99. 1 , and in one in one embodiment about 70: 30 to about 95 : 5 , and in one embodiment about 85: 1 5 to about 95 :5 , and in one embodiment about 90: 1 0 The amine is characterized by the presence of at least one > N-H group The remaining valences of the foregoing nitrogen atom may be satisfied by hydrogen, ammo, or organic groups bonded to the nitrogen atom tnrough direct carbon-to-nitrogen linkages. The amine may be represented by the formula R'-N-H (C-1 ) I R 2 In Formula (C-1 ), R 1 and R 2 are independently hydrogen, hydrocarbyl groups, ammo-substituted hydrocarbyl groups, hydroxy-substituted hydrocarbyl groups, or alkoxy-substituted hydrocarbyl groups. Thus, the amine may oe ammonia, aliphatic amines, aliphatic hydroxy or thioamines, aromatic amines, eterocyclic amines, or carboxylic amines. The amines may be primary or secondary amines and may also be poiyammes such as alkylene amines, aryiene amines, cyclic poiyammes, and the hydroxy-substituted derivatives of such poiyammes. Examples include methylamine, dimethyiamine, N-methyl-ethylamine, N-methyl- octylamine, N-cyclohexyi-amine, dibutylamine, cyclohexylamine, aniline, dodecylamine, octadecylamine, o-phenyienediamine, N,N '-dι-n-b- utyl-p-phenylenediamme, morpho ne, piperazme, tetrahydropyrazine, indole, hexahydro-1 ,3, 5-tπazιne, 1 -H- 1 ,2,4-tπazole, melamine, bis-(p-amιnophen- yDmethane, phenyl-methyienimine, meπthanediamine, cyclohexlamine, pyrrolidine, 3-amιno-5,6-diDnenyl- 1 ,2,4-tπazιne, etnanolammε, diethanolamine, quinonednmine , 1 3-ιndandιιmιne, 2-octadecylιmιdazolιne, 2-phenyl-4-methyi-ιmιdazolιdιne, oxazoliαine, 2-heptyl-oxazoiιdιne, and mixtures of two or more thereof The amine may be a hydroxyl-contaming amine represented Dy the formula R 3 I R^H-tR^NJ-.R 4 (C-2) In Formula (C-2), each of R 1 , R 3 and R 4 is independently H or a hyαrocarbyl, hydroxynydrocarbyl, aminohydrocarbyl, or hydroxyaminohydrocarbyl group provided that at least one of R 3 is a hydroxyhydrocarbyl or a hydroxyaminohydrocarbyl group. R 2 is preferably an alkylene group, more preferably ethylene or propylene, more preferably ethylene. n is a number ranging from zero to about 5. Examples include ethanoiamine, 2-amιno-1-butanol, 2-amιno-2-methyl1 -propanol, dι-(3-hydroxypropyl)amιne, 3-hydroxybutyl-amιne, 4-hydroxybutylamιne, 2-amιno-1-butanol, 2-amιno-2-methyl-1 -propanol, 2-amιno-1 -propanol, 3-amιno-2-methy!-1 -propanol, 3-amιno-1 -oropanol, 2-amιno-2-methyl-1 ,3-propanedιol, 2-amιno-2-ethyl-1 ,3-propanedιol, diethanolamine, dι-(2-hydroxypropyl)-amιne, N-(nydroxypropyl)-propvl amine, N-(2-hydroxyethyl)-cyclohexylamιne, 3-hydroxycyclopentylamιne, N-hydroxyethyl piperazine, or a mixture of two or more thereof. The amine may be a polyamine represented by the formula H-N (R 3 N) n H (C-3) I 1 R ' R 2 In Formula (C-3), n is a number in the range of zero to about 10, more preτerably about 1 to about 7. R 1 and R 2 are independently H or hydrocarbyl groups of up to about 30 carbon atoms R 3 is an alkylene group that contains up to about 10 carbon atoms, with methyiene, ethylene and propylene being preferred These alkylene amines include methyiene amines, ethylene amines, butylene amines, propvlenε amines, pentylene amines, hexylene amines heptylene amines, octylene amines, other poiymethylene amines, and also the cyclic and the higher homologues of such amines such as piperazmes and amino-alkyl-substituted piperazines Examples includes ethylene diaminε tπethylene tetramine, propylene diamine, decamethyiene diamine, octamethylene diamine, dι(heptamethylene)tπamιne, tπpropylene tetramine, tetraethylene pentamine, tπmethylene diamine, pentaethylene hexamine, dι (tπmethylene)-trιamιne, 2-heptyl-3-(2-amιnopropyl)ιmιdazolιne, 4-methyl-ιmιdazolιne, 1 ,3-bιs(2-amιno- ethy imidazoline, pyπmidine, 1 -(2-amιnopropyl)pιperazιne. 1 ,4-bιs(2-amιno- ethyDpiperazme, and 2-methyl-1 -(2-amιnobutyl)pιperazιne, or a mixture of two or more thereof Higher homologues sucn as are obtained by condensing two or more of the above-illustrated alkylene amines likewise are useful. Ethylene diamine is a preferred amine. Hydroxyalkyl-substituted alkylene amines, i.e., alkylene amines having one or more hydroxyalkyl substituents on the nitrogen atoms, likewise are contemplated for use as the amine reactant. The hydroxyalkyl-substituted alkylene amines include those in which the alkyl group is a lower alkyl group. Examples of such amines include N-(2-hydroxyethyl)ethylene diamine, N, N'-bιs(2-hydroxyethyl) ethylene diamine, 1 -(2-hvdroxyethyl)pιperazιne, monohydroxypropyl-substituted diethylene tπamine, 1 ,4-bιs-(2-hy- droxypropyOpiperazine, di-hydroxypropyl-substituted tetraethylene pentamine, N-(3-hydroxypropyl)tetramethylene diamine, 2-heptadecyl- 1 (2-hydroxyethyl)- imidazoline, and mixtures of two ore more thereof. Higher homologues such as are obtained by condensation of the above-illustrated alkylene amines or hydroxyalkyl-substituted alkylene amines through ammo groups or through hydroxy groups are likewise useful as the amine reactant. It will be appreciated that condensation through ammo groups results in a higher amine accompanied with removal of ammonia and that condensation through the hydroxy groups results in products containing ether linkages accompanied with removal of water. The ratio of equivalents of (A) :(B): (C) is typically about 1 : ( 1 to 2U0.5 to 2) In one emboαiment the ratio is about 1 - 1 : 1 . The preparation of the aromatic Mannichs may be carried out bv adding the (A) hydroxyl containing aromatic compound, the (B) aldehyde or ketone, and (C) mixture of water and amine compound to a suitable vessel and heating to carry out the reaction Reaction temperatures from about amDient to aoout the decomposition temperature of any component or the Mannich product can be utilized The reaction is typically carried out at a temperature of about 40 to about 200 ° C, and in one embodiment about 80 to about 1 40 ° C During reaction, water is drawn off as by sparging The reaction is carried out in the presence of an alcohol The alcohol can be any fuel soluble hydrocarbon-based alcoho These alcohols typically contain up to about 20 aliphatic carbon atoms, and in one embodiment 1 to about 20 carbon atoms, and in one emboαiment 1 to aDout 1 0 carbon atoms Examples include: methanol; ethanol; n-propanol; isopropanol; n-butanol; isobutanol; sec-butanol; tertbutanol; 3-methyl-1 -butanol; n-pentanol; isopentanol, amyl alcohol, iso-amyl alcohol; cyclopentanol; n-hexanol; cyclohexanol, 2-methyl-4-pentanol; heptanol, octanol, 2-ethyl hexanol; decanol; dodecanol; tetradecanol, hexdecanol; octandecanol; allyl alcohol; crotyl alcohol, methyl vinyl carbinol; or a mixture of two or more thereof A preferred alcohol is 2-ethyl hexanol. The weight ratio of the aromatic Mannich compound formed by the reaction of components (A), (B) and (C) to the alcohol may be from about 85 : 1 5 to about 1 0:90, and in one embodiment about 70:30 to about 50: 50, and in one embodiment about 65:35. The fuel compositions of the present invention contain a major proportion of a normally liquid fuel, usually a hydrocarbonaceous petroleum distillate fuel such as motor gasoline as defined by ASTM Specification D439 or diesel fuel or fuel oil as defined by ASTM Specification D396 Normally liquid fuel compositions comprising non-hydrocarbonaceous materials such as alcohols, ethers, organo-nitro compounds and the like (e.g., methanol, ethanol, diethyl ether, methyl ethyl ether, nitromethane) are also within the scope of this invention as are liquid fuels derived from vegetable or mineral sources such as corn, alfalfa, shale and coal Normally liquid fuels which are mixtures of one or more hydrocarbonaceous fuels and one or more non-hydrocarbonaceous materials are also contemplated Examples of sucn mixtures are combinations of gasoline and ethanol and of diesel fuel and ether Particularly preferred is gasoline, that is, a mixture of hydrocarbons having an ASTM distillation range from about 60 ° C. at the 1 0% distillation point to about 205 ° C . at the 90% distillation point. Generally, these fuel compositions contain an amount of the aromatic Mannich compound-containing composition of this invention sufficient to provide it with enhanced detergent properties, usually this amount is about 1 0 to about 1 000 parts by weight of the aromatic Mannich compound-containing composition of this invention per million parts of fuel When the fuel is gasoline, the aromatic Mannich compound-containing composition may be present at a concentration of about 20 to about 1 000 ppm. When the fuel is diesel fuel, the aromatic Mannich compound-containing composition may be present at a concentration of about 1 0 to about 500 ppm The fuel composition may contain, in addition to the aromatic Mannich compound-containing composition of this invention, other additives which are well known to those of skill in the art. These include antiknock agents such as tetraalkyl lead compounds, lead scavengers such as haloalkanes (e.g. , ethylene dichloπde and ethylene dibromide) , deposit preventers or modifiers such as tπaryl phosphates, dyes, cetane improvers, antioxidants such as 2,6-dι-tertιary- butyl-4-methyiphenol, rust inhibitors such as alkylated succmic acids and anhydrides, bacteπostatic agents, gum inhibitors, metal deactivators, demulsifiers, upper cylinder lubricants and anti-icing agents. These additives may also include other ashless dispersants or detergents in addition to the foregoing aromatic Mannich compounds such as hydrocarbyl-succiπimides, hydrocarbyl-amines, borated compounds, polether amines, and the like Example Part A: Pnenol (203.2 g, 2.1 6 mol) is melted at 40 ° C and added to DOΓOΠ tπfluoπαe etherate (73.5 ml, 0.60 mol) in a 5 liter round bottomed flask. Ultravis 1 0 ( 1 040 g, 1 .09 mol), is dissolved in hexane ( 1 863 ml) and the solution is added to the flask containing the phenol via a pressure eαua ziπg dropping funnel, at a rate sufficient to maintain the temperature of the reaction mixture at 22-27 ° C over a period of three hours. The solution is stirred for an additional 1 6 hours at room temperature before ammonia (400 ml of 30% w/w aqeous, 2.88 mol) is added Water ( 1 000 ml) is added and the mixture is stirred The solution is separated into an organic layer and an aqueous layer using a five liter separating funnel. The aqueous laver is extracted using hexane . Four extration steps are used, with 500 ml of hexane being used in each extraction step. The organic layers from the four extraction steps are combined and dried over MgS0 4 overnight, then filtered through a 1 2 mm Celite pad . The solvent is removed from the filtrate at 80 ° C/23"Hg on a rotary evaporator The product is polyisobutene-substituted phenol with a para to ortho ratio of about 3: 1 . Part B: The polyisobutene-substituted phenol from Part A (300 g, 0.295 mol) , paraformaldehyde ( 1 0.1 7 g, 0.339 mol) and 2-ethyl hexanol ( 1 77.56 g) are charged to a round-bottomed flask and heated to 1 00° C. A mixture of water and ethylene diamine ( 1 .95 g of water, 1 9.50 g of ethylene diamine) is then added over a period of 20 minutes via a pressure equalizing dropping funnel. The reaction mixture is heated to 1 1 5 °C for 0.5 hour and 7.26 ml of water are collected. The reaction mixture is then refluxed at 1 30 ° C for 3 hours The product is comprised of an aromatic Mannich compound (329.67 g) dissolved the 2-ethyl hexanol ( 1 77.56 g) The product has a nitrogen content of 1 .60% and an alkalinity value of 62 mg KOH g While the invention has been explained in relation to its preferred embodiments, it is to be understood that various modifications tnereof will become apparent to those skilled in the ar " upon reading the specification. Therefore, it is to be unαerstood that the invention disclosed nerein is intended to cover such modifications as fall within the scope of the appended claims.

Claims: CLAIMS 1 . A composition, comprising : (I) an aromatic Mannich compound derived from: (A) a hydroxy containing aromatic compound having the formula R 2 (R 1 ).— Ar (OH) m (A- 1 ) wherein in Formula (A- 1 ) : Ar is an aromatic group; m is 1 , 2 or 3; n is a number from 1 to about 4; with the proviso that the sum of m and n does not exceed the number of available positions on Ar that can be substituted; each R 1 independently is a hydrocarbyl group of up to about 400 carbon atoms; and R 2 is H, ammo or carboxyl; (B) an aldehyde or ketone having the formula 0 R C R 2 (B-1 ) or a precursor thereof; wherein in Formula (B-1 ): R 1 and R 2 independently are H or hydrocarbyl groups having from 1 to about 1 8 carbon atoms; and R 2 can also be a carbonyl-containing hydrocarbyl group having from 1 to about 1 8 carbon atoms; and (C) a mixture of water and an amine, said amine containing at least one primary or secondary ammo group; and (II) alcohol. 2. The composition of claims 1 wherein in Formula (A- 1 ), Ar is a benzene nucleus, R 2 is H, n is 1 , and m is 1 . 3. The composition of claim 1 wherein in Formula (A- 1 ), R 1 is an alkyl, alkenyl or cycloalkyl group. 4. The composition of claim 1 wherein in Formula (A- 1 ), R 1 is a hydrocarbyl group derived from an olefm polymer. 5. The composition of claim 1 wnerein in Formula (A- 1 ) , R 1 is a polyolefin group, said polyolefin group being derived from ethylene; propylene; butene- 1 ; butene-2; isobutene; pentene- 1 ; hexene- 1 ; heptene-1 ; octene-1 ; nonene- 1 ; decene- 1 ; pentene-2; or a mixture of two or more thereof. 6. The composition of claim 1 wherein in Formula (A- 1 ) , R 1 is a polyisobutene group. 7. The composition of claim 1 wherein in Formula (A- 1 ), R 1 is a polyisobutene grouo made by the polymerization of a C 4 refinery stream having a butene content of about 35 to about 75 % by weight and an isobutene content of about 30 to about 60% by weight. 8. The composition of claim 1 wherein in Formula (A-1 ), R 1 is derived from a polyisobutene having a methylvinyiidene isomer content of at least about 70%. 9. The composition of claim 1 wherein in Formula (A- 1 ), R 1 is a polyisobutene group having a number average molecular weight of about 300 to about 5000. 1 0. The composition of claim 1 wherein in Formula (B-1 ), R 1 and R 2 are independently H or hydrocarbyl groups of 1 to about 6 carbon atoms. 1 1 . The composition of claim 1 wherein (B) is formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, valeraldehyde, benzaldehyde, acetone, methyl ethyl ketone, ethyl propyl ketone, butyl methyl ketone, glyoxal or glyoxylic acid. 1 2. The composition of claim 1 wherein said pecursor of said aldehyde or ketone is paraformaldeyde, formalin or tπoxane. 13 The composition of claim 1 wherein (B) is paraformaidehydε 14 The composition of claim 1 wherein said amine is a compound represented by the formula R 1 — NH (C-1) R 2 wherein in Formula (C-1), R 1 and R 2 are independently hydrogen, hydrocarbyl groups, ammo-substituted hydrocarbyl groups, hydroxy-substituted hydrocarbyl groups, or alkoxy-substituted hydrocarbyl groups. 15 The composition of claim 1 wherein said amine is ammonia; methylamine; dimethylamine; N-methyl-ethyl-amine; N-methyloctyiamine; N- cyclohexyl-amine, dibutylamine, cyclohexylamine, aniline; dodecyiamine; octadecylamine; o-phenylene-diamine; N,N'-dι-n-butyl-p-phenylenedιamιne; morphoiine; piperazine; tetrahydropyrazine; indole; hexahydro-1 ,3,5-trιazιne; 1- H-1 ,2,4-trιazole; melamine; bιs-(p-amιnophen/l)methane; phenyi-methylenimine; menthanediamme; cyclohexylamine; pyrrolid e, 3-amιno-5,6-dιphenyl-1 ,2,4- tπazinε; ethanolamme; diethanolamine; quinonediimine, 1 ,3-ιndandιιmιne; 2- octadecyiimidazoiine, 2-phenyl-4-methyl-ιmιdazolidιne; oxazolidme, 2-heptyl- oxazo dine; or a mixture of two or more thereof. 16. The composition of claim 1 wherein said amine is a hydroxyl- containmg amine represented by the formula R 3 I R 1 NH — (R 2 N) n R 4 (C-2) wherein in Formula (C-2): each of R\ R 3 and R 4 independently is H or a hydrocarbyl, hydroxyhydrocarbyl, aminohydrocarbyl, or hydroxyammohydrocarbyl group provided that at least one of R 3 is a hydroxyhydrocarbyl or a hydroxy-aminohydrocarbyl group; R 2 is an alkylene group; and n is a number in the range of zero to about 5. 1 7. The composition of claim 1 wherein said amine is ethanolamine; 2- amιno- 1 - butanol; 2-amιno-2-methyl- 1 -propanol; dι-(3-hydroxyproρyl)amιne; 3- hydroxybutyl-amine; 4-hydroxybutyl-amιne; 2-amιno- 1 -butanol; 2-amιno-2- methyl- 1 -propanol; 2-amιno-1 -propanol; 3-amιno-2-methyl-1 -propanol; 3-amιno- 1 -propanol; 2-amιno-2-methyl-1 ,3-propanedιol; 2-amιno-2-ethyl- 1 ,3-propanediol; diethanolamme; di-(2-hydroxypropyl)amιne; N-(hydroxypropyl)-propyiamιne; N-(2- hydroxyethyD-cyclohexylamme; 3-hydroxycyclopentylamιne; N-hydroxyethyl piperazine; or a mixture of two or more tnereof . 1 8. The composition of ciaim 1 wherein said amine is a polyamine represented by the formula H - N (R 3 N) n H (C-3) R 1 R 2 wherein in Formula (C-3) : n is a number in the range of 1 to about 1 0; R 1 and R 2 are independently H or hydrocarbyl groups of 1 to about 30 carbon atoms; and R 3 is an alkylene group of 1 to about 1 0 carbon atoms. 1 9. The composition of claim 1 wherein said amine is ethylene diamine; triethylene tetramine; propylene diamine; decamethylene diamine; octamethylene diamine; di(heptamethylene)triamine; tπpropylene tetramine; tetraethylene pentamine; tπmethylene diamine; pentaethylene hexamine; di(trimethylene)-tπamine; 2-heptyl-3-(2-amιnopropyl)ιmidazoline; 4-methyl- imid azoiine; 1 , 3-bis(2-amιnoethyl)imιdazolιne; pyrimidine; 1 -(2- aminopropyDpiperazine; 1 ,4-bis(2-amιnoethyl)pιperazιne; 2-methyl- 1 -(2-amino- butyDpiperzine; or a mixture of two or more thereof . 20 Tne composition of claim 1 wnerein said amine is ethylene diamine. 21 Tne composition of claim 1 wnerein said alcohol is a fuel soluble hydrocarbon-based alcohol containing up to about 20 aliphatic carbon atoms. 22. The composition of claim 1 wherein said alcohol is methanol; ethanol; n-propanol, isopropanol; n-butanol; isobutaπol; sec-butanol, tert- butanol; 3-methyl- 1 -butanol; n-pentanol; isopentanol; amyl alcohol; iso-amyl alcohol; cyclopentanoi; n-hexanol; cyclohexanol; 2-methyl-4-pentanol; heptanol; octanol, 2-ethyl hexanol; decanol; dodecanol, tetradecanol, hexdecanol; octadecanol; ally I alcohol; crotyi alcohol; methyl vinyl carbmol; or a mixture of two or more thereof. 23. The composition of claim 1 wherein said alcohol is 2-ethyl hexanol. 24. The composition of claim 1 wherein the equivalent ratio of (A) : (B) : (C) is about 1 : ( 1 to 2) : (0.5 to 2). 25. The composition of claim 1 wherein the weight ratio of said amine to said water is from about 50:50 to about 99: 1 . 26. The composition of claim 1 wherein the weight ratio of said aromatic Mannich compound (I) to said alcohol (II) is from about 85: 1 5 to about 1 0:90. 27. A composition, comprising: (I) an aromatic Mannich compound derived from: (A) a polyisobutene-substituted phenol wherein the polyisobutene substituent is derived from a polyisobutene having a methylvinyiidene isomer content of at least about 70%; (B) paraformaldehyde; and (C) a mixture of water and ethylene diamine; and (II) 2-ethyl hexanol . 28. A fuel composition comprising a major amount of a normally liquid hydrocarbon fuel, and a minor amount of the composition of claim 1 . 29. A process, comprising: reacting (A) a hydroxy containing aromatic compound having the formula R 2 r (R 1 ) — Ar (OH) m (A- 1 ) wherein in Formula (A- 1 ) : Ar is an aromatic group; m is 1 , 2 or 3; n is a number from 1 to about 4; with the proviso that the sum of m and n does not exceed the number of available positions on Ar that can be substituted; each R 1 independently is H or a hydrocarbyl group having from 1 to about 400 carbon atoms; and R 2 is H, amino or carboxyl; with (B) an aldehyde or ketone having the formula O I I R 1 C R 2 (B-1 ) or a precursor thereof ; wherein in Formula (B-1 ): R 1 and R 2 independently are H or hydrocarbyl groups having from 1 to about 1 8 carbon atoms; and R 2 can also be a carbonyl-containing hydrocarbyl group having from 1 to about 1 8 carbon atoms; and and (C) a mixture of water and an amine, said amine containing at least one primary or secondary amino group; in the presence of alcohol. 30. The process of claim 29 wherein the equivalent ratio of (A): (B) : (C) is about 1 : ( 1 to 2):(0.5 to 2). 31 The process of claim 29 wherein the weight ratio of said amine to said water is from about 50: 50 to about 99: 1 . 32 The process of claim 29 wherein the weight ratio of the reaction product of (A), (B) and (C) to said alcohol is from about 85 : 1 5 to about 1 0: 90. 33. The process is of claim 29 wherein said process is conducted at a temperature of about 40 to about 200°C. 34. A process for making an aromatic Mannich compound, comprising: reacting (A) a polyisobutene-substituted phenol wnerein the polyisobutene substituent is derived from a polyisobutene having a methylvinyiidene isomer content of at least about 70%; with (B) paraformaldehyde; and (C) a mixture of water and ethylene diamine; in the presence of 2-ethyl hexanol.

Inventors: MCATEE RODNEY JOHN, MCATEE, RODNEY, JOHN
Applicants: LUBRIZOL CORP, THE LUBRIZOL CORPORATION
Application year: 2000
Main classification: C10L1
IPC codes: C07C209, C07C213, C08F8, C10L1