Front loading washing machine with bellows

Abstract: A bellows (44) for a front loading washing machine (10) having a front panel (13) providing a first channel (46) having opposed sidewalls (50), an opening (19) and a door (20) carried thereby, and further carrying a stationary drum (25), providing a second channel (48), having opposed sidewalls (52) and a rotatable drum (30), the bellows comprising an annular body portion (45) terminating in first and second fastening means (54, 56); the first fastening means (54) provided an axially extending rib (65) having opposed first and second surfaces (66, 68) and engagable with one of the sidewalls of the first channel; and the second fastening means (56) provided an axially extending rib (70) having opposed first and second surfaces (74, 75) and engagable with one of the sidewalls of the second channel and a radially extending lip (80) engagable with the door; whereby the stationary drum is sealed to the front panel of the washing machine. A method for sealing a stationary drum (25) to the front panel (13) of a front loading washing machine is also provided.

Description: TECHNICAL FIELD The present invention relates generally to clothes washing machines. More particularly, the present invention relates to a bellows used to seal the stationary drum of the washer to the washing machine panel. Specifically, the present invention relates to a bellows having barbed attachment ribs used to secure the bellows to the stationary drum and the panel. BACKGROUND OF THE INVENTION In a front loading washing machine, clothes are tumbled in and out of a shallow pool of water. To accomplish this tumbling, a stationary drum houses a rotating drum that rotates about a horizontal axis. These drums are mounted within an enclosure. An access hole is formed within a front panel of this enclosure. This hole allows the user to load clothing into and unload clothing from the rotating drum. During operation, a lower portion of both the stationary drum and the rotating drum are filled with water. The rotation of the rotating drum draws the clothes through the water. To prevent water within the rotating drum from escaping between the drum and the enclosure, a sealing gasket or bellows extends from the stationary drum to the front panel. In some instances, this bellows is provided with convolutions and/or drainage holes to direct any water that escapes to an appropriate location. Known devices attach the bellows in a variety of ways. Clamping mechanisms such as a clamping ring that tightens around the edge of the gasket sandwiching it against the frame and stationary drum members may be used. These devices may be used in combination with adhesives to further secure the bellows. It is also known to use hooks, tabs, or buttons. In a hook arrangement, the edge of the bellows is rolled over or folded over a hook holding the gasket in place. The motion of the washing machine may work the bellows loose from these hooks without additional adhesive or clamping component. UK 2,216,906A is one example of a hook-type device which includes a radially extending ribs that are stretched over the edge of the stationary drum in a washing machine at first end of the bellows. Similarly, a radially extending lip and radially extending rib define a second slot that fits over a hook formed toward the front panel of the machine for attaching a second end of the bellows thereto. This design is somewhat distinguished from traditional hook design sin that it is not simply folded over the hook, but has formed slots for receipt of the hook edge of the stationary drum. But, the application of the bellows over these severe edges may cause this design to suffer from the same disadvantages of being damaged by the edge or coming loose therefrom. In some instances, the machine motion may tear the bellows near the hooks. In the case of tabs, or buttons, a portion of the gasket extends through retaining holes or slots formed within the panel or stationary drum to hold the bellows in place. The intermittent spacing of the retaining holes allows the bellows to pucker or deform after installation, which may result in leakage. As in the case of hooks, the washing machine motion may work these loose tabs and buttons from their retaining holes. To prevent this loosening, additional means are necessary to hold the tabs or buttons within the holes or an adhesive can be used. EP 266,239 is an example of a button type design having enlarged head portions or button formed on the annular edges of the bellows for attachment of those edges. In particular, the button is made of a flexible material such that it may be compressed and inserted through the channel like opening formed in the front panel of the machine and a similar channel formed at a point on the stationary drum such that after passing through the channel it expands to form a positive stop against removal of the bellows. These buttons define a shoulder that engages the rear surface of the channel walls. To remove the bellows, the bellows must be pulled with such force as to cause the button to flex or buckle such that it may be squeezed through the smaller opening of the channel. As will be appreciated, particularly in a bellows of this type that has been in operation for a period of time, this amount of force mat cause the button to tear or break off making the bellows unsuitable for further use. From time to time it is necessary to remove the bellows to service the washing machine. Removing bellows attached by known means may damage or destroy the bellows well before its normal life expectancy. Therefore, there is a need for a bellows that attaches in such a manner that it can be removed and replaced with a reduced chance of destroying the bellows. There is a further need for an improved bellows that is less likely to tear or deform during operation. There is still further need for a washing machine having a bellows that does not require additional means, such as clamps or adhesives to resist disengagement caused by the washing machine motion. SUMMARY OF THE INVENTION It is, therefore, an object of the present invention to provide a front loading washing machine with an improved bellows that can be removed and replaced with a reduced chance of damaging the bellows attachment mechanism. Preferably, the bellows employs a barbed attachment mechanism. The bellows may have an attachment rib with flexible protrusions extending therefrom that create an interference fit with grooves formed within the front panel and stationary drum of the washing machine. In one embodiment the bellows has a barbed attachment that resists forces created by the operation of a washing machine. In another embodiment of the present invention, an improved bellows has a fastening means with flexible protrusions that fold over when the bellows are secured and must be unfolded to remove the bellows. These objects of the invention, as well as the advantages thereof over existing and prior art forms, will be apparent in view of the following detailed specification, are accomplished by means hereinafter described and claimed. The present invention provides a front loading washing machine according to claim 1 and a method for sealing a stationary drum to the front panel of a front loading washing machine according to claim 8. To acquaint persons skilled in the arts most closely related to the present invention, one preferred embodiment of a washing machine that illustrates a best mode now contemplated for putting the bellows of the present invention into practice is described herein by, and with reference to, the annexed drawings that form a part of the specification. The exemplary bellows is described in detail without attempting to show all of the various forms and modification in which the invention might be embodied. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side elevation of a front loading washing machine, partially in section depicting the bellows of the present invention; FIG. 2 is an enlarged side elevation of the front loading washing machine depicted in FIG. 1, partially in section, depicting the bellows of the present invention; FIG. 3 is an enlarged cross-section of the area encircled and designated in FIG. 2; FIG. 4 is an enlarged cross-section of the area encircled and designated in FIG. 2; and FIG. 5 is an enlarged cross-section, similar to FIG. 4, depicting an alternative structure of the bellows. DESCRIPTION OF AN EXEMPLARY EMBODIMENT One representative form of a washing machine is designated generally by the numeral 10 on the accompanying drawings. The representative washing machine 10 is a front loading washing machine. In general, a front loading washing machine 10 has a housing generally 12, which may be constructed of a plurality of panels attached to a frame (not shown). The panels may include a front panel 13, a rear panel 14, side panels 15 and a top panel 16. These panels cooperate to define a hollow space 18. Front panel 13 is provided with an opening 19 to provide access to the hollow space. Opening 19 may be located at any height from the supporting surface on which, the washing machine 10 rests. In general, Opening 19 is located near the middle portion of the front panel, slightly above it allow water to be held within the machine. Opening 19 may be generally circular in shape. A door 20 may be hingedly mounted on front panel 13. The door 20 prevents clothing, water, and detergent from being thrown from the washing machine 10. The door 20 typically provides a broad annular front 21, and a inwardly or rearwardly sloping back 22 of lesser diameter and finally, on some models, a transparent window 23 to allow the user to view the washing operation. A stationary drum 25 is mounted within the hollow space 18, and is provided with at least one inlet 26 for fluid supply and at least one outlet 28 along the lower portion thereof. Both inlet 26 and outlet 28 are provided with means to selectively control the fluid flow into and out of the stationary drum 25, respectively. A rotating drum 30 is rotatably mounted within and concentrically aligned with stationary drum 25. The rotating drum 30 may be mounted on a shaft 31 located on the outer surface of rotating drum 30. This shaft 31 penetrates stationary drum 25, and is supported by suitable bearings 32. A predetermined amount of clearance 33 is provided between the two drums. The predetermined amount of clearance 33 allows the rotating drum 30 to be driven by a motor 34. The motor 34 may be mounted beneath the stationary drum 25 in a suitable manner. The motor 34 drives rotating drum 30 via a suitable connection, for example a belt 35 and pulley 36. Rotating drum 30 is provided with a plurality of perforations 38 that fluidly communicate with stationary drum 25. When in operation, stationary drum 25 fills with a shallow pool of water, W. Clothes within rotating drum 30 are tumbled through this shallow pool, and water from the pool passes into the clothes through the perforations 38. The stationary drum 25 is closed at the rear 39 and is open at the front which is formed by short, radially inwardly directed face 40. To prevent water from entering the hollow space, a bellows generally 44, according to the present invention, is secured between the front face 40 and the front panel 13. Stationary drum 25 and front panel 13 are each provided with annular channels 46 and 48, respectively, for attachment of bellows 44. With reference to Fig. 3 in particular, channel 46 is provided at the inward edge of front face 40 and is defined by a rear wall 49 and upper and lower sidewalls 50. In similar fashion, channel 48 is provided at the edge of the front panel opening 19 and is defined by a rear wall 51 and upper and lower sidewalls 52. Channel 48 is located on the exterior surface 53 of front panel 13. In this arrangement, bellows 44 extends over the front panel aperture edge. Alternatively, channel 48 may be located on the interior surface of front panel 13. Bellows 44 is generally a flexible annular member 45, having first and second annular beads, or fastening means, generally 54 and 56, respectively. As viewed in Figs. 1 and 2, the annular beads 54 and 56 are not concentric; bead 56 being concentric with the opening 19 in front panel 13, the center of which is nearer to the top panel 16 of the machine 10 than the center of stationary drum 25. Although the beads have a novel configuration, their non-concentricity is to conform to the construction of the washer 10 which must carry water within the rotating drum 30 while preventing its escape through the washer door 20. Between the beads, the bellows 44 may be provided with a series of convolutions 57, 58 and 59 in the form of steps at the bottom and folds 60, 61 at the top, to direct any water that has escaped from stationary drum 25 or rotating drum 30 to a suitable drain or otherwise return the water to the drums. As is conventional, a weir 62 is provided from the lowest convolution 59, and within a segment spanning from about 5 o'clock to 7 o'clock, in order to dampen splashing of liquids and also allow water to drain from the drums via apertures 63 in the base of weir 62. A small annular rib 64, extends rearwardly from the outer comer of convolution 59. In the upper area of the bellows, as mounted, this rib 64 functions to deflect water and clothes from movement between stationary and rotatable drums 25 and 30. With reference to Figs. 2 and 3, fastening means 54 is releasebly secured to the stationary drum 25 in channel 46. The configuration of fastening means 54 includes an inwardly directed annular rib 65 (toward the rear of the machine 10) having first and second opposed surfaces 66, 68, and at least one radial fin, there being three 69A-69C depicted in Fig. 3, extending from the first surface. While fins 69 have been depicted, it should be recognized that other configurations, such as whiskers, spaced fins or any other shape of flexible member may be used. The fins 69 preferably have a length greater than the height of gap 70, created when the rib 65 is inserted into the channel 46. Upon insertion, the fins 69 come into contact with the sidewalls of channel 46 causing the fin tips to fold away from the direction of insertion. Once inserted within the channel 46, the fins lie essentially flat with a major portion of their external surfaces making contact with sidewall 50. When the space between fins is less than their folded length, the tips may be tapered to allow the fins to lay generally contiguously upon one another. To release the fastening means 54, the user pulls the rib 65 opposite from the direction of insertion. When the fins 69 are in a folded configuration, release requires their unfolding, thereby providing resistance to withdrawal, despite a relatively easy insertion. Yet, given the flexibility of fins 69, the rib can be removed from the channel for routine maintenance, cleaning and/or replacement. In the former instances, the bellows is not damaged and hence, can be reinserted after the necessary maintenance or cleaning has been completed. As part of the fastening means 54, an inwardly directed step 71 is provided above the rib 65 at the foot of last convolution 59 as viewed in Fig.3 for the lower region of the bellows, which together with rib 65 engages a surface 72 of the channel 46 to provide additional gripping and sealing of the bellows. With reference to Figs. 2 and 4, the second fastening means 56 is releasebly secured to the annular channel 48, provided in the front panel 13. The configuration of fastening means 56 also includes an inwardly directed annular rib 73 (toward the rear of the machine 10) having opposed first and second surfaces 74, 75 and at least one radial fin, there being two 76A-76B depicted in Fig. 4, extending from the first surface 74. While fins 76 have been depicted, it should again be recognized that other configurations and shapes of flexible member may be used. The fins 76 also preferably have a length greater than the height of the gap 78, created when the rib 73 is inserted into the channel 48. Upon insertion, the fins 76 come into contact with the sidewall 52 of channel 48 causing the fin tips to fold away from the direction of insertion. Once inserted within the channel 48, the fins lie essentially flat with a major portion of their external surfaces making contact with sidewall 52. When the space between fins is less than their folded length, the tips may be tapered to allow the fins to lay generally contiguously upon one another. To release the fastening means 56, the user pulls the rib 73 opposite from the direction of insertion. When the fins 76 are in a folded configuration, release requires their unfolding, thereby providing resistance to withdrawal with relatively easy insertion. Again, given the flexibility of fins 76, the rib can be removed from the channel for routine maintenance, cleaning and/or replacement. As part of the fastening means 56, a foot 79 is provided which engages a portion of the opening formed in front panel 13. At the opposite end of the fastening means, a radially extending door lip 80 is provided which sealingly engages the door 20, as depicted in phantom in Fig. 4. Although the ribs 65 and 73 have both been depicted in the drawings thus far described as providing fins on only one surface, it is to be appreciated that fins could be provided on opposed sides. With reference to Fig. 5, a rib 85 is depicted, similar to fin 73 of Fig. 4. It is somewhat narrower and carries a plurality of fins 86A-86B and 88A-88B on opposed surfaces 89, 90, to fit within the channel 48. While the rib 85 is depicted for use within channel 48, it is to be appreciated that in similar fashion, the rib 65 could also be provided with opposed fins for use in channel 46. As should now be apparent, the bellows 44 is readily installed by inserting the ribs 65 and 73 into channels carried by the stationary drum and front panel, respectively, whereby the fins yield in the direction of insertion. While they also resist withdrawal, owing to their flexibility, it is possible to pull on the fastening means of the bellows sufficiently to cause the fins to rollover within their respective channels whereupon the ribs can be as readily removed as they had been inserted. Accordingly, the bellows of the present invention can be removed and replaced with a reduced chance of being destroyed. Moreover, the bellows are less likely to tear or deform during operation. Finally, the present invention provides a bellows that does not require additional means, such as clamps or adhesives to resist disengagement caused by the washing machine motion. While the channels 46 and 48 are not currently present in front loading washing machines, their incorporation into the machine is readily facilitated. Based upon the description provided herein, it should be within the skill of the art to provide structure in the drum and front panel to accommodate the fastening means of the bellows disclosed herein. In conclusion and as should now be apparent, the present invention not only teaches that a bellows embodying the concepts of the present invention is capable of ready insertion and repeated removal from the washer, but also that the other objects of the invention can be likewise accomplished.

Claims: A front loading washing machine (10) having a front panel (13) with an opening (19), and a door (20) carried by the panel, a first channel (46) formed around the opening and having opposed sidewalls (50), the machine further having a stationary drum (25) providing a second channel (48) having opposed sidewalls (52), and a bellows extending between the first and second channels, which bellows has an annular body portion (45) terminating in first and second fastening means (54, 56) including respective ribs, characterised in that the rib of said first fastening means (54) extend axially and has opposed first and second surfaces (66, 68) engagable with one of said sidewalls of said first channel; and the rib (70) of said second fastening means (56) extends axially and has opposed first and second surfaces (74, 75) engagable with one of said sidewalls (52) of said second channel (48), and there is a radially extending lip (80) engagable with said door; whereby said stationary drum (25) is sealed to the front panel (13) of said washing machine (10). A front loading washing machine (10) as claimed in claim 1, wherein said axially extending rib (65) of said first fastening means (54) is thinner than said first channel, having at least one radial fin (69) extending from one of said surfaces (66) deformably engagable with the other of said sidewalls of said first channel. A front loading washing machine (10) as claimed in any of the preceeding claims, wherein said first fastening means further carries an annular step (71) spaced radially inwardly from said rib (65), engagable with a portion (72) of said first channel. A front loading washing machine (10) as claimed in any of the preceeding claims, wherein said axially extending rib of said first fastening means extends radially to an extent greater than the channel into which it is inserted, the first fastening means being thinner than said first channel, having at least one radial fin (69) extending from each of said opposed surfaces (66, 68) deformably engagable with the opposed sidewalls of said first channel. A front loading washing machine (10) as claimed in any of the preceeding claims, wherein said axially extending rib (73) of said second fastening means is thinner than said second channel, having at least one radial fin (76) extending from one of said surfaces (74) deformably engagable with the other of said sidewalls of said second channel. A front loading washing machine (10) as claimed in any of the preceeding claims, wherein said fastening means further carries a foot (79) spaced radially outwardly from said rib, engagable with a portion of said front panel. A front loading washing machine (10) as claimed in any of the preceeding claims, wherein said axially extending rib (73) of said second fastening means is thinner than said second channel, having at least one radial fin (86, 88) extending from each of said opposed surfaces (89, 90) deformably engagable with the opposed sidewalls of said second channel. A method for sealing a stationary drum (25) to the front panel (13) of a front loading washing machine (10) the front panel (13) providing a first channel (46) having opposed sidewalls (50) the stationary drum (25), providing a second channel (48), having opposed sidewalls (52), the washing machine further providing an opening (19) and a door (20) carried thereby, said method comprising: providing a bellows (44) having an annular body portion (45) terminating in first and second fastening means (54, 56); said first fastening means (54) provided an axially extending rib (65) having opposed first and second surfaces (66, 68) said axially extending rib being thinner than said first channel, having at least one radial fin (69) extending from one of said surfaces deformably engagable with one of said sidewalls of said first channel; and said second fastening means (56) provided an axially extending rib (73) having opposed first and second surfaces (74, 75) said axially extending rib being thinner than said second channel, having at least one radial fin (76) extending from one of said surfaces deformably engagable with one of said sidewalls of said second channel and a radially extending lip (80) engagable with said door; inserting said first fastening means (54) into said first channel (46), thereby deforming the fin (69) in the direction of insertion; and inserting said second fastening means (56) into said second channel (48), thereby deforming the fin (76) in the direction of insertion. An assembly method for assembling the front loading washing machine (10) as claimed in claim 8, wherein said rib (65) of said first fastening means (54) is thinner than said first channel (46), having at least one radial fin (69) extending from each of said opposed surfaces (66, 68) and upon insertion of said first fastening means (56) into said first channel (48), said fin (76) is deformed in the direction of insertion. An assembly method for assembling the washing machine as claimed in claims 11 or 9, wherein said rib(73) of said second fastening means (56) is thinner than said second channel (48), having at least one radial fin (76) extending from each of said opposed surfaces (74) and upon insertion of said second fastening means (56) into said second channel (48), said fin (76) is deformed in the direction of insertion.

Inventors: KRONBETTER CLARENCE W, SUDAR JOHN J, KRONBETTER, CLARENCE W., SUDAR, JOHN J.
Applicants: CHARDON RUBBER CO, THE CHARDON RUBBER COMPANY
Application year: 2000
Main classification: D06F37
IPC codes: D06F37