METHOD AND APPARATUS FOR TEAT TREATMENT

Abstract: The present invention refers to a method for forced drying of a teat (7, 38) of a dairy animal in a teat cleaning apparatus (1, 30) and to the appartus itself. The teat cleaning apparatus copmrises a teat receiving means (2, 32) having a teat receiving opening (3, 34), a teat receiving opening sealing means (9, 40), a cleaning means (11, 42, 44, 46) and a vacuum-supplying means (17, 52) wherein, during washing, the teat is received by the teat receiving means through said opening and exposed to the cleaning and vacuum-supplying means, said sealing means being in a substantially airtight sealing contact with the udder of the dairy animal. The invention features the step of supplying vacuum to the teat receiving means while removing (75, 85) it from the teat subsequent to washing, thus causing remaining liquid to be sucked away from, or wiped off, the teat.

Description: METHOD AND APPARATUS FOR TEAT TREATMENT TECHNICAL FIELD OF THE INVENTION The present invention generally relates to dairy farm machine milking and to teat treatments related thereto. Particularly, the invention relates to a method for forced drying of teats in a teat cleaning apparatus, to the apparatus itself and to an automated milking system comprising said teat cleaning apparatus. DESCRIPTION OF RELATED ART AND BACKGROUND OF THE INVENTION When a milking animal presents for milking it is important to ensure that the teat is free of any soiling or condition that could contaminate milk drawn from the teat by a milking apparatus. This need applies to both manual and automatic application of milking apparatus. Various teat cleaning techniques have been proposed and applied such as water or cleaning fluid sprays and brushes. For instance, US 5,673,650, US 5,211,132, US 5,235,937 and US 4,305,346 describe all teat cleaning apparatuses using said techniques . A typical teat cleaning apparatus comprises a teat cleaning cup having a teat receiving aperture and means such as cleaning liquid supply apertures for ejecting cleaning liquid on the teat, rotating brushes or the like, within the aperture, which are effective to release unwanted material such as dirt from the teat surface during cleaning. The teat cleaning cup may be held in place by means of vacuum supplied to said cup or by a robot arm. Subsequent to washing and before milking takes place the teat is preferably dried. The reason for this is mainly twofold; firstly if the teat is wet when the teat cup for milking is applied the friction between the teat and the teat cup liner is low and hence the teat cup crawls up the teat, which may cause liner slips and other unwanted phenomena during milking, and secondly there is a higher risk of transferring contaminants from the dairy animal to the collected milk, or from the milking machine to the teat, if there is water or washing liquid left in the teat cup when milking starts. In order to dry the teats after a wet washing sequence, brushes may be kept rotating in a dry condition (i.e. without supply of cleaning liquid) , thereby achieving a teat draining effect along with removal of any contaminated residual liquid. This technique, depicted in said US 5,211,132 and US 5,235,937 patents, however, needs the provision of brushes. Another technique is to expose the teat to compressed air within the cleaning teat cup. It may, however, be difficult to obtain completely dry teats using such a technique, as water or moisture often remains in the cup subsequent to drying. This may be explained partly by that the air blown towards the teat is expanded while exiting the blow-off nozzle, thereby cooling the air surrounding the teat, and hence the moisture absorption capacity of the surrounding air is reduced, partly by the occurrence of air whirls which whirl up remaining water in the cup, whereby the water hits the teat over and over again. The drying time may hereby be extremely long. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a method for forced drying of a teat in a teat cleaning device comprising a teat receiving means having a teat receiving opening, teat receiving opening sealing means, cleaning means and vacuum-supplying means, which avoids at least one of the problems discussed above. It is in this respect a particular object of the invention to provide such a method that is effective, fast, accurate, reliable, easy to install and perform, and particularly of low cost . It is yet a further object of the invention to provide the method in such a way that it is easily reconfigurable to meet changing demands. These objects among others are, according to one aspect of the invention, attained by a method as claimed in Claim 1. A further object of the present invention is to provide an apparatus for performing the method according to the first aspect of the invention. In this respect, it is yet a further object of the invention to be integratable in an automated milking system. Consequently, there is according to a second aspect of the present invention provided an apparatus as claimed in Claim 7. Further characteristics of the invention and advantages thereof will be evident from the following detailed description of embodiments of the invention, which are shown in the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS The present invention will become more fully understood from the detailed description of embodiments of the present invention given hereinbelow and the accompanying Figs. 1-4 which are given by way of illustration only, and thus are not limitative of the invention. Fig. 1 displays schematically a cross-sectional view of a first embodiment of a teat cleaning apparatus, where the method according to the present invention may be implemented. Fig. 2 displays schematically a cross-sectional view of a second embodiment of a teat cleaning apparatus, where the method according to the present invention may be implemented. Fig. 3 displays schematically a cross-sectional view of the first embodiment during a particular phase of the inventive method. Fig. 4 displays schematically a cross-sectional view of the first embodiment during an alternative particular phase of the inventive method. DETAILED DESCRIPTION OF EMBODIMENTS In the following description, for purposes of explanation and not limitation, specific details are set fourth, such as particular techniques and applications in order to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known methods and apparatuses are omitted so as not to obscure the description of the present invention with unnecessary details. Figs. 1 and 2 show two embodiments of a device intended for cleaning, and optionally pre-milking, an animal, where the method according to the present invention may be implemented. The invention is not limited to the use of these devices, but is also conceivable to adapt to other devices featured in a similar manner. Consequently, the devices themselves do not depict any inventive features, but serve just as an example in which the inventive method may be adopted. Referring to Fig. 1, a first embodiment of a teat cleaning and pre-milking device 1 is shown, comprising a teat receiving means in the shape of an approximately cylindrical teat cup 2 with a teat receiving opening 3 in its upper end surface 5. Teat cup is intended to be placed under the udder of an animal to be milked with opening 3 below a teat 7 which is to be cleaned. Teat cup 2 is then raised so that teat 7 enters through opening 3. Opening 3 has sealing means in the shape of a resilient sealing collar 9 which is in substantially airtight sealing contact with the udder when teat 7 is fully inserted into teat cup 2. Teat cup 1 has cleaning means in the form of at least one approximately tangential inlet nozzle 11 near to the upper surface 5. A cleaning fluid supplying means in the form of a hose 13 is connected to a cleaning fluid supply and an air supplying means in the form of a hose 15 is connected to an air supply (not shown) . A vacuum supplying means in the form of a non- collapsible pipe 17, connected to a vacuum supply (not shown) , is connected to an outlet opening 19 in the base of teat cup 1 via a valve means 21. A teat is cleaned by being inserted into teat cup 2 and sprayed by high speed cleaning fluid ejected from nozzle 11. The impact of the fluid on a circular inner wall 23 of the teat cup 2 produces vortices which clean the teat due to their turbulent motion. This turbulent motion, and consequential cleaning effect, can be increased and adjusted, for example, by pulsating and/or varying the intensity of the fluid flow, injecting air into the fluid flow and applying a vacuum to the teat cup. The cleaning fluid leaves the teat cup 2 via outlet opening 19 which has an outlet 25 with a non-return valve 27 which permits the cleaning water to drain away either to a sewage system or to a storage system for possible examination and recycling. Preferably the draining of the cleaning fluid from the teat cup 2 is assisted by a vacuum (not shown) applied to the outlet 25. Using a vacuum causes the teat to expand which cracks and loosens any dried-on matter on the teat. This makes it easier to remove the dried-on matter during the cleaning process. Referring to Fig. 2, a second embodiment of a teat cleaning and pre-milking device 30 is shown, comprising a teat receiving means in the shape of a box-like holder 32 with a teat receiving opening 34 in its upper end surface 36. Holder 32 is intended to be placed under the udder of an animal to be milked with opening 34 below a teat 38 which is about to be cleaned. Holder 32 is then raised so that teat 38 enters the holder through opening 34. Opening 34 has sealing means in the shape of a resilient sealing rubber or plastic collar 40 which is in contact with the udder when teat 38 is fully inserted into holder 32. Holder 32 contains a plurality of cleaning means 42 shown here as elongated cylindrical brushes 44 with bristles 46. Holder 32 also contains cleaning fluid supplying means in the form of a hose 48 connected to a cleaning fluid supply (not shown) , and vacuum supplying means in the form of a non-collapsible pipe 52 connected to a vacuum supply (not shown) . Vacuum supplying pipe 52 is connected to an outlet opening 54 in the base of holder 32 via a valve means 56. Brushes 44 are each oriented with their longitudinal axis substantially perpendicular to the plane of upper surface 36 and are arranged in a circle with a central space 58 able to receive a teat. Brushes 44 are rotatably mounted on holder 32 and can be rotated by driving means 60. A teat 38 is cleaned by first being fully inserted into holder 32 and then being brushed by rotating brushes 44 preferably while cleaning fluid is supplied through cleaning fluid supplying means 48. Cleaning fluid can be supplied as a pulsating stream to improve the cleaning effect. The cleaning fluid leaves the holder via outlet opening 54 which has an outlet 62 with a non-return valve 64 which permits the cleaning water to drain away either to a sewage system or to a storage system for possible examination and recycling. Preferably the draining of the cleaning fluid is assisted by a vacuum (not shown) applied to the outlet 62. The present invention relates to a method for forced drying of teats in a teat cleaning apparatus, e.g. such as any of those depicted above, to the apparatus itself and to an automated milking system comprising said teat cleaning apparatus. The inventive method generally comprises the step of supplying vacuum via vacuum supply means 17, 52 to teat cup 2 or box-like holder 32, generally known as teat receiving means, while the same is removed from teat 7 or 38 subsequent to washing, and optionally pre-milking, thus causing remaining liquid to be sucked away from, or wiped off, the teat. The removal of the teat receiving means from the teat should preferably be performed relatively slowly such that the drying endures at least a second. The removal may be performed by a pneumatically or otherwise driven robot arm or may be performed manually. With reference next to Fig. 3, which schematically shows a cross-sectional view of the first embodiment of a teat cleaning apparatus during a particular phase of the inventive method, i.e. halfway through the removal of teat cup 2 from a relatively small teat 71, there is provided an air gap 73 between teat 71 and the sealing means 9 during removal (indicated by arrow 75) of teat cup 2 from teat 71, thus causing ambient air to be sucked through said gap (indicated by arrows 77) at high velocity to thereby dry teat 2. The smaller the air gap is, the faster ambient air is sucked through said gap and the more effective the drying action will be. With reference next to Fig. 4, which schematically shows a cross-sectional view of the first embodiment of a teat cleaning apparatus during an alternative particular phase of the inventive method, i.e. halfway through the removal of teat cup 2 from a relatively large teat 81, there is provided a substantially airtight sealing contact 83 between teat 81 and the sealing means 9, at least during the initial part of the removal (indicated by arrow 85) of the teat cup from the teat, thus causing a wiping movement of the sealing means at the teat to thereby dry said teat. If the teat 81 is very large and if the vacuum applied is too heavy, it may cause the teat to enlarge as indicated by the dotted line in Fig. 4. Hence, the teat is caught in the teat cup and further lowering of the teat cup just stretches the teat until it finally suddenly gets released. To avoid such an unwanted behavior the vacuum level may be adjusted to a lower value, preferably at least during the initial part of the removal. Alternatively, air, e.g. compressed air, may be supplied (indicated by arrow 87) to the teat cup for a predetermined time period during the initial part of the removal of the teat cup from the teat, thus decreasing the pressure gradient between the teat cup and ambient air, to thereby optimize the drying action of said teat. Air may optionally be supplied to the teat cup through apertures in the sidewall of the teat cup or in the sealing means (not shown in Fig. 4) . It is, however, preferred to provide a small air gap between the teat and the teat cup, which may be ensured by designing the inventive method and teat cleaning apparatus properly. Two parameters of particular importance are in this respect the vacuum level and the design of the teat cup, or more specifically the aperture size of the sealing means. Preferably, the sealing means may be adapted for the teats that should be cleaned. In order to use a single teat cup for cleaning of a wide variety of dairy animals, the sealing means may preferably be inflatable or otherwise adjustable in size to be adapted for a wide range of teat sizes. Alternatively, the vacuum, which is supplied to the teat cup while removing it from the teat subsequent to washing, is adjusted in dependence of the teat such that an individually adapted drying action is performed. Teat parameters may comprise teat size, teat condition and health, etcetera. Optionally, the vacuum is adjusted in dependence of the washing action such that a drying action adapted to the washing action is performed. Washing action parameters may comprise washing fluid, washing time, etcetera. It is particularly preferred that the present invention is adapted for implementation in apparatuses for teat treatment as depicted in the Swedish patent applications No. 9901647-9 and No. 9902206-3 filed by present applicant. It will be obvious that the invention may be varied in a plurality of ways. Such variations are not to be regarded as a departure from the scope of the invention. All such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the appended claims.

Claims: CLAIMS 1. A method for forced drying of a teat of a dairy animal in a teat cleaning apparatus comprising a teat receiving means having a teat receiving opening, a teat receiving opening sealing means, a cleaning means and a vacuum-supplying means, wherein, during washing, the teat is received by the teat receiving means through said opening and exposed to the cleaning and vacuum- supplying means, said sealing means being in a substantially airtight sealing contact with the udder of the dairy animal, characterized by the step of: - supplying vacuum to the teat receiving means (2, 32) while removing (75, 35) it from the teat (7, 38) subsequent to washing, thus causing remaining liquid to be sucked away from, or wiped off, the teat (7, 38) . 2. The method as claimed in Claim 1, characterized by removing (75, 35) the teat receiving means (2, 32) from the teat (7, 38) relatively slowly such that the drying performed endures at least a second. 3. The method as claimed in Claim 1 or 2, characterized by providing an air gap (73) between the teat (7, 38) and the sealing means (9, 40) while removing (75) the teat receiving means (2, 32) from the teat, thus causing ambient air to be sucked (77) through said gap at high velocity to thereby dry said teat. 4. The method as claimed in Claim 1 or 2, characterized b y providing a substantially airtight sealing contact (83) between the teat (7, 38) and the sealing means (9, 40), at least during the initial part of the removal (85) of the teat receiving means (2, 32) from the teat, thus causing a wiping movement of the sealing means at the teat to thereby dry said teat . 5. The method as claimed in any of Claims 1-4, characterized by supplying air (87) , e.g. compressed air, to the teat receiving means (2, 32) for a predetermined time period during the initial part of the removal (75, 85) of the teat receiving means from the teat (7, 38), thus decreasing the pressure gradient between the teat receiving means and ambient air, to thereby optimize the drying action of said teat. 6. The method as claimed in any of Claims 1-5, characterized by adjusting the vacuum, which is supplied to the teat receiving means (2, 32) while removing it from the teat (7, 38) subsequent to washing, in dependence of the teat such that an individually adapted drying action is performed. 7. A teat cleaning apparatus for forced drying of a teat of a dairy animal comprising a teat receiving means having a teat receiving opening, a teat receiving opening sealing means, a cleaning means and a vacuum-supplying means, wherein, during washing, the teat is received by the teat receiving means through said opening and exposed to the cleaning and vacuu - supplying means, said sealing means being in a substantially airtight sealing contact with the udder of the dairy animal, characteri zed in that it is arranged for supplying vacuum to the teat receiving means (2, 32) during the removal (75, 85) of it from the teat (7, 38) subsequent to washing, thus being arranged for causing remaining liquid to be sucked away from, or wiped off, the teat. 8. The apparatus as claimed in Claim 7, characterized i n that it is arranged for removal (75, 85) of the teat receiving means (2, 32) from the teat relatively slowly such that the drying performed endures at least a second. 9. The apparatus as claimed in Claim 7 or 8, characterized in that it is arranged for providing an air gap (73) between the teat (7, 38) and the sealing means (9, 40) during removal (75) of the teat receiving means (2, 32) from the teat, thus being arranged for causing ambient air to be sucked (77) through said gap at high velocity to thereby dry said teat. 10. The apparatus as claimed in Claim 7 or 8, characterized in that it is arranged for providing a substantially airtight sealing contact (83) between the teat (7, 38) and the sealing means (9, 40), at least during the initial part of the removal (85) of the teat receiving means (2, 32) from the teat, thus being arranged for causing a wiping movement of the sealing means at the teat to thereby dry said teat. 11. The apparatus as claimed in any of Claims 7-10, characterized in that it is arranged for supplying (87) air, e.g. compressed air, to the teat receiving means (2, 32) for a predetermined time period during the initial part of the removal (75, 85) of the teat receiving means from the teat (7, 38), thus being arranged for decreasing the pressure gradient between the teat receiving means and ambient air, to thereby optimize the drying action of said teat. 12. The apparatus as claimed in any of Claims 7-11, characterized in that it is arranged for adjusting the vacuum, which is supplied to the teat receiving means (2, 32) during removal (75, 85) of it from the teat (7, 38) subsequent to washing, in dependence of the teat such that an individually adapted drying action is performed.

Inventors: ERIKSSON JAN, ERIKSSON, JAN
Applicants: DELAVAL HOLDING AB, ERIKSSON JAN, ERIKSSON, JAN
Application year: 2000
Main classification: A01J7
IPC codes: A01J7