A DEVICE FOR DRIVING PILES

Abstract: A device for use in combination with a pile driving apparatus for driving piles into the ground. The device (1) including a main body (13) which carries side grippers (18) and (19) each of which comprises a ram consisting of a piston and cylinder (20). A further gripper means (18) is included, which extends downwardly of the main body (13) which grips the lower end of a pile while grippers (18) and (19) are used to pick up and position a pile. A vibratory force generator (16) is operated to cause the main body (13) to vibrate thereby applying a downward vibrating force to the main body (13) and the pile held by the grippers (18, 19, 23), so driving the pile into the ground.

Description: A device for driving piles The present invention relates to a device for use in combination with pile driving apparatus for driving piles into and out of the ground, the device including a vibratory force generating means. In order to drive piles into the ground, it is known to apply rapid hammer blows to the pile by means of a vibratory force generator. In such known systems, a steady force is applied to the pile by, typically, hydraulic means and the vibratory force generator is disposed between the point of application of the steady force and the pile. It is also known from, for example EP 648297, to apply the vibratory force through apparatus which grips the pile. For driving long piles and in situations where it is not possible to obtain free access above the pile, it is known to grip the pile intermediate its length by sideways extending gripper arms and to transmit the vibratory force through the gripper arms. As shown in EP 648297 it is also known for the gripper arms to be pivotable between the horizontal position for gripping a pile intermediate its length and a vertical position for gripping the end of a pile for the completion, or start, of pile driving or removal. The known systems have the disadvantage that the vibratory forces are transmitted through pivot pins, by which the gripper arms are pivoted between their various positions, and piston rods of the gripper means. Because of their nature, these points constitute weak areas in the passage of the driving force which limits the amount of driving force which can be applied to the pile and also results in a short life for the components. The present invention seeks to provide improved means for transmitting the driving forces to the pile. According to the present invention there is provided a device for use in combination with a force generating apparatus for driving piles into and out of the ground, the device including a main body, resilient means interposed between the main body and coupling means through which coupling means the device is adapted to be connected to the force generating apparatus, the main body having a vibratory force generator and first gripping means which, when the main body is in the operative orientation to enable vertical pile driving to take place, extends horizontally from the main body for gripping a vertically disposed pile intermediate its length, and second gripping means extending from the main body generally perpendicularly downwardly relative to the first gripping means for gripping the end of a vertically disposed pile. In an alternative aspect of the present invention there is provided a device for use in combination with a force generating apparatus for driving piles into and out of the ground, the device including a main body, resilient means interposed between the main body and coupling means through which coupling means the device is adapted to be connected to the force generating apparatus, the main body having a vibratory force generator and first gripping means which, when the main body is in the operative orientation to enable vertical pile driving to take place, extends generally horizontally from the main body for gripping a vertically disposed pile intermediate its length, the gripping means comprising at least one pair of horizontally opposed gripping members at least one of which is a fluid operable ram having a piston fixedly secured relative to the main body and a cylinder movable towards and away from the opposed gripping member. When constructed according to this aspect of the invention, the device may also incorporate a said second gripping means. The second gripping means may comprise at least one pair of opposed fluid operable rams, having a piston fixedly secured to the main body and a cylinder movable by said fluid towards and away from the opposed ram. In an alternative embodiment, the or each gripping means may comprise a fixed reaction point and a ram movable towards and away from the fixed reaction point. In an alternative embodiment, where the gripping means comprises a pair of opposed rams, one of the rams is movable to a fixed predetermined gripping location, before the second ram completes its movement to grip a pile between the two rams. Preferably, the or each cylinder is slidable in an associated bore in said main body. A preferred embodiment of the invention will now be described by way of example with reference to the accompanying drawings in which: - Figure 1 shows a side view of the device and a coupling means, Figure 2 shows an end view of the device. Referring now to Figure 1 of the drawings there is shown a device 1 adapted to be connected to a hydraulically operable boom 2 of an excavator or similar machine by means of a coupling device 3. The coupling device is mounted on the boom 2 through pivot connections 4 and 5 on an upper framework member 6 of the coupling means. The member 6 has a main body 7 pivotally mounted thereon on pins 8. Pivotal movement of the main body 7 is controlled by two hydraulically operable ram and cylinder devices 9 which are each pivotally mounted on opposed sides of the upper frame 6 as shown in Figure 2 and pivotally connected to opposite sides of the main body 7. The coupling means 3 has a lower coupling element 10 which is rotatable relative to the main body 7 through 360° about a vertical axis by means of a hydraulic motor 11. The gripping device 1 is adapted to be connected to the lower coupling element 10 by quick release fastening. The gripping device 1 has a main connecting member 12 secured to the coupling element 10 rigidly, and a main body 13 which is connected to the connecting member 12 through twelve resilient elements 14, six of which are located on each side of the connecting member 12. The connecting member 12 has four depending rubber buffers 15 to limit the movement of the main body 13 towards the connecting member 12. The main body 13 comprises a substantially rigid box-like construction open at one side and supports a vibratory force generator 16 which consists of a hydraulic motor 17 powered through pipes 18 from the main hydraulic power source on the excavator. The hydraulic motor 16 rotates a shaft through a gearing system (not shown) which carries an eccentric mass offset from its axis of rotation. The shaft is mounted in two bearings, each consisting of a lower half bearing located in a rigid cradle rigidly secured to the main body 13, the bearings being completed with bearing cups which form the upper halves of the bearings and are secured by bolts to the cradle. The main body carries two pairs of side grippers 18 and 19, each of which comprises a ram consisting of a piston (not shown) rigidly secured to the main body 13 and a cylinder 20 movable towards and away from the opposed cylinder 20 by the application thereto or removable therefrom of hydraulic fluid. Each cylinder carries on its outer end a gripper member 21 having a serrated face. Each cylinder 20 is slidable in an associated bore 22 in the main body and has a chrome finish to reduce friction between the bore 22 and the cylinder 20. Hydraulic fluid to and from the cylinders is supplied through pipes 23 from the hydraulic power source on the excavator. As can be seen from Figure 1, the grippers 18 and 19 are mounted in the main body so as to be laterally offset from the axis about which the main body pivots relative to the coupling means. The device also includes a further gripper means 23 extending downwardly of the main body 13 and having gripping surfaces aligned substantially with the axis of rotation of the main body about the coupling means. The gripper means 23 comprises a gripping face or abutment 24 fixed in relation to the main body 13 and a cylinder 25 slidable in a bore 26 in a downward extension of the main body. Hydraulic fluid to and from this cylinder is supplied through pipes 27 connected to the hydraulic power source of the excavator. In operation, when the device 1 is attached to the excavator 2 by the coupling means 3, the excavator driver is then able to pivot the gripper device through 360° about a vertical axis with his boom 2 stationary, and is also able to pivot the gripping means relative to the boom by operation of the boom hydraulics to pivot the device about the axes 4 and 5. Fine alignment of the device can be achieved by pivoting the coupling means about the axis 8 by selective operation of the hydraulic cylinders 9. In this way, the operator can pick up a pile lying horizontally on the ground by holding it intermediate its length and he can then position it for vertical pile driving. In operation, one of the cylinders 20 of each pair 18 and 19, is moved to a predetermined location slightly ahead of movement of the opposed cylinder 20. In this way, the position of the pile is accurately located relative to the central axis of the coupling means and device thus reducing stresses which would be generated if the pile, when being driven, were offset. A downward load is applied to the pile by operation of the boom, this force being transmitted through the gripper device 1. The vibratory force generator 16 is then operated and the vibratory force generated by the eccentric weight causes the main body 13 to vibrate and apply a downward vibratory force to the main body and hence to the pile held by the grippers. As the pile is driven into the ground, the gripper device is repositioned up the pile at predetermined intervals. Once the top end of the pile comes within reach of the boom and the gripper device, the end of the pile is gripped in the lower gripper device 23 and pile driving is continued until the pile is driven down to the desired position. To remove a pile, the forces applied are reversed by lifting the boom 2 to apply a lifting force to the device 1. The vibratory force generator thereby reverses its effect and assists in the withdrawal of the pile from the ground. It will be appreciated that variations may be made in the apparatus. For example, although the side gripping members are shown as having two pairs of opposed grippers it is envisaged that only one pair of opposed grippers may be provided, whilst for more heavy duly applications, three or even more pairs could be provided. Equally, in another embodiment, each gripper may have only one movable cylinder which is movable towards and away from a fixed abutment located so as to ensure that a pile gripped therebetween is held in the correct position. Similarly, although the lower gripper 23 is described as having one cylinder only cooperating with the fixed abutment, it will be appreciated that two opposed cylinders may be provided for this location.

Claims: Claims 1. A device for use in combination with a force generating apparatus for driving piles into and out of the ground, the device including a main body, resilient means interposed between the main body and coupling means through which coupling means the device is adapted to be connected to the force generating apparatus, the main body having a vibratory force generator and first gripping means which, when the main body is in the operative orientation to enable vertical pile driving to take place, extends horizontally from the main body for gripping a vertically disposed pile intermediate its length, and second gripping means extending from the main body generally perpendicularly downwardly relative to the first gripping means for gripping the end of a vertically disposed pile. 2. A device for use in combination with a force generating apparatus for driving piles into and out of the ground, the device including a main body, resilient means interposed between the main body and coupling means through which coupling means the device is adapted to be connected to the force generating apparatus, the main body having a vibratory force generator and first gripping means which, when the main body is in the operative orientation to enable vertical pile driving to take place, extends generally horizontally from the main body for gripping a vertically disposed pile intermediate its length, the gripping means comprising at least one pair of horizontally opposed gripping members at least one of which is a fluid operable ram having a piston fixedly secured relative to the main body and a cylinder movable towards and away from the opposed gripping member. 3. A device according to claim 2, wherein said device incorporates a second gripping means. 4. A device according to claim 1 or claim 3 wherein the second gripping means comprises at least one pair of opposed rams. 5. A device according to claim 4 wherein the second gripping means includes a pair of opposed rams, where one of the rams is movable to a fixed predetermined gripping locations before the second ram completes its movement to grip a pile between said pair of opposed rams. 6. A device according to claim 4, wherein one or both of the second gripping means and the first gripping means comprises a fixed reaction point and a ram movable towards and away from the fixed reaction point. 7. A device according to any preceding claim wherein the or each cylinder for a ram is slidable in an associated bore in said main body.

Inventors: HART DUNCAN, MCHATTIE JOHN, HART, DUNCAN, MCHATTIE, JOHN
Applicants: EXPOTECH LTD, HART DUNCAN, MCHATTIE JOHN, EXPOTECH LIMITED, HART, DUNCAN, MCHATTIE, JOHN
Application year: 2000
Main classification: E02D11
IPC codes: E02D7, E02D11