REACTIVE DYE COMPOSITION

Abstract: A reactive dye composition comprising (a) at least a black or navy reactive dye with good color fastness to laundering-oxidative bleach; and (b) at least a red, orange, yellow or other shade of reactive azo dye. The reactive dye composition of the present invention may further comprise (c) a black reactive dye of formula (I). The dye composition of the present invention is suitable for use in dyeing fiber material. It has good properties in build-up, wash fastness, ease of wash-off, and levelness, especially excellently performing in the property of good color fastness to laundering-oxidative bleach.

Description: REACTIVE DYE COMPOSITION FIELD OF THE INVENTION The present invention relates to a reactive dye composition, in particular relates to a black or navy reactive dye composition suitable for use in dyeing fiber materials. It has good property in color fastness to laundering-oxidative bleach. BACKGROUND OF THE INVENTION So far, it is difficult to find a single reactive dye which can produce a good build up property in black shade. In order to get a good build up property in black shade, a reactive dye composition which contains a number of reactive dye components has been used. One black or navy reactive dye (for example, the following formula (I) black reactive dye) as the major component (I) is usually mixed with red, orange, yellow or other shade reactive dye components to get the black reactive dye composition. Black reactive dye compositions are already known from Japanese Patent Laid-open No.58 — 160362, 63-178170, 1-315469, 2-73870, 2-202956, 8-104822, 8-253697, US Pat . No. 5,445,654 and US Pat. No. 5,611,821. PCMJS00/00486 00/43455 Due to strict requirements in energy saving and environmental regulations, advanced washing machines and highly efficient detergents have been continuously developed. The use of highly efficient detergents containing blaching agents greatly improves the cleanness of washed material. However, washed material fades soon after several washings. This problem becomes worse if washed material was dyed by the reactive black dye composition based on the major component of formula (I) . Therefore, there is a strong demand for a reactive black or navy dye composition having good property in color fastness to laundering-oxidative bleach. A reactive black or navy dye composition which comprises the above formula (I) black reactive dye as the major component and mixed with a number of reactive azo dyes fades soon after several washings. The reason is the poor property of the reactive black dye composition in color fastness to laundering-oxidative bleach. Therefore, washed material is caused to fade by the bleaching agent present during laundry. If each dye component of the dye composition has different color fastness to laundering-oxidative bleach, the washed material may be caused to fade and to change its hue as well. The current commercial black dyes commonly have this drawback. Because the formula (I) mainly used in current commercial black dyes has worse property than the other shade components in color fastness to laundering-oxidative bleach, the washed black or navy material is caused hue change into brownish. In order to eliminate the aforesaid problem, there is a suggestion to select red, orange, yellow, or other shades of reactive dye components having similar color fastness to laundering-oxidative bleach to the formula (I) . A black dye 00/43455 composition prepared according to this suggestion may eliminate the hue change, however it cannot prevent the washed material from being caused to fade by the bleaching agent. SUMMARY OF THE INVENTION It is one object of the present invention to provide a reactive dye composition that is suitable for use in exhaustion, printing, or continuous dyeing to provide good dyeing properties . Other objects of the present invention are to provide a reactive dye composition which has good properties in build-up, wash fastness, wash-off, levelness and color fastness to laundering-oxidative bleach. The black or navy dye composition of the present invention comprises: (a) at least a black or navy reactive dye with good color fastness to laundering-oxidative bleach; and (b) at least a red, orange, yellow or other shade of reactive azo dye. The reactive dye composition of the present invention may further comprise (c) a black reactive dye of the following formula (I) . ( i ; In order to improve the characteristics of the reactive dye composition, a black or navy reactive dye with good properties in wash fastness and color fastness to laundering-oxidative bleach is added. This composition effectively eliminates material from hue change, or fading due 00/43455 to the effect of a bleaching agent. DESCRIPTION OF THE PREFERRED EMBODIMENTS A black or navy dye composition in accordance with the present invention generally comprises (a) at least a black or navy reactive dye with a good color fastness to laundering- oxidative bleach and wash fastness, (b) at least a red, orange, yellow or other shade of reactive azo dye. If it is necessary, the reactive dye composition of the present invention can further comprise component (c) a black reactive dye of the following formula (I) . ( I ) There is no special limitation on the black or navy reactive dye of component (a) . Any black or navy reactive dye has good properties in wash fastness and color fastness to laundering-oxidative bleach that is compatible to the black reactive dye of formula (I) in dyeing properties, fixation, and dying affinity can be used. Preferably, the black or navy reactive dye of component (a) is a compound having the following formula (II) 00/43455 (II) wherein A' and B' are each independent of the unsubstituted or substituted aromatic group, for example by halogen, C1-C4 alkyl, C1-C alkoxyl, sulfonyl or amino groups. The compound of formula (ll) and the black reactive dye of formula (I) have a similar structure. Both of them are reactive dyes, containing l-amino-8-hydroxynaphthyl-3, 6-disulfonic acid derivative structure, and the compound of formula (ll) have some substituted. Examples of formula (ll) are: (III) or (IV) 00/43455 wherein Y and Y' , each independent, is SO 2 X , — NH— W, wherein W is , X is — OH, — CH=CH 2 , — C 2 H 4 OSO 3 H, or — C2H4CI , T is-NHCN, -F, or -CI, P is hydrogen, halogen, C1-C4 alkyl, or C -C4 alkoxyl, R 5 is -CI or C1-C4 alkoxyl, R l ' R 2 ' R 3 anc R 4 each independent, is hydrogen, halogen, hydroxyl, C2-C4 alkyl, C_-C4 alkoxyl, or sulfonyl groups and at least one of R ] _, R2 , R3 and R4 is other than hydrogen. More preferable examples of formula (III) and formula (IV) are: (111-1) 00/43455 (III-2) (III-3) (III-4) (III-5) O 00/43455 (III-6) (III-7) (III-8) (III-9) O 00/43455 (111-10) (III-11) (111-12) (111-13) (111-14) (111-15) (111-16) (111-17) O 00/43455 (111-18) (111-19) (IV-1) (IV-2) O 00/43455 (IV-3) (IV-4) (IV-5) (IV-6) O 00/43455 (IV-7) There is no special limitation on the red, orange, yellow or other shade of reactive azo dye of component (b) . Any red, orange, yellow or other shade of reactive azo dye, containing good build-up property, is compatible to component (c) the black reactive dye of the formula (I) in dyeing properties, fixation and dying affinity, can be used. Preferably, the examples of red, orange, yellow or other shade of reactive azo dye of component (b) are: (V) (VIII) (X) ( XI ) A is —OH, —NH 2 or —CH 3 , R β is —CO 2 H , —NH 2 or —CH 3 , Q is —CO 2 H or SO3H , R and Rg each independent, is hydrogen, C -C4 alkyl, amino or amino derivatives, n is 0, 1, 2, or 3, wherein X, Y, Y' , R}, R2 , R3, R4 and T are defined as the above. More specific examples of component (b) are: (V-l) 00/43455 (V-2) (V-4) (V-5) (V-8) (VI-1) (VI-2) (VI-3) (VII-1) (VII-2) (VII-3) (VII-4) (VII-5) (VII-7) (VII-8) (VIII-1) (VIII-2) (VIII-3) (VIII-4) (VIII-5) (VIII-6) (VIII-7) (IX-2) (IX-3) T) (IX-4) (x-i) (X-2) (X-3) (XI-2) ( XI-3 ) (XI-4) The compositions of the present invention can be prepared in several ways, i.e. by using the separately prepared dye component to mix together to make power, granular and liquid forms, or by mixing a number of individual dyes as a dyeing recipe in a dye house. The dyestuff of the present invention can be in the form of powder, granular or liquid; and an auxiliary reagent, for example, a retarding agent, leveling agent, assistant agent, surfactant, or dispersing agent may be added. The dyestuffs of the present invention all contain an anion group, such as a sulfonic acid group. For convenience in the statement, they are expressed as free acid in the 23 specification. When the dyestuff of the present invention is manufactured, purified or used, it often exists in the form of water soluble salt, especially an alkaline metallic salt, such as sodium salt, potassium salt. The ratio of each dye component can be changed in a wide range. In general, the minimum relative weight percentage for each dye component is 3%, and the maximum relative weight percentage is 90%. The black dye composition of the present invention can be widely applied to dyeing a greater range of textiles that contain a hydroxyl group or amide group, etc., such as wool, silk, polyamide, and natural or synthetic fiber; and also cellulose fiber like cotton, linen, artificial cotton, and artificial linen, etc. The dyeing method used is the one generally used when a reactive dyestuff is applied. An known reactive dyeing application of cellulose is described a follow ■ ' the dyes are applied in an aqueous bath and required inorganic electrolyte (common salt or sodium sulphate) to achieve high level of exhaustion. The covalent bond connecting a dye and cellulose fiber is formed on the addition of alkali (soda ash, sodium bicarbonate or caustic soda) . For cellulose fiber, the black dye composition of the present invention is a dye composition with great industrial value. Dyed material with various good dyeing properties can be obtained, especially the properties of build-up, color fastness to laundering-oxidative bleach, wash fastness, ease of wash-off and levelness. Whether dyes have good color fastness to laundering- oxidative bleach or not were determined by their color change value (ΔE) and gray scale rating for assessing color change. The color change was obtained through following procedures. An unmercerized cotton knitting was dyed with 3% on the weight of fiber of dye. The dyed material was subsequently treated with the procedures described in British Standard BS 1006; UK-TO colour fastness to domestic laundering-oxidative bleach, 1998. The color of the dyed material was measured by Macbeth, Color-Eye 3100. The color change ΔE was obtained with colour formular CIE Lab and CMC (2:1). If the gray scale rating of a dye is above 3-4 or the ΔE of a dye is less than 3 and on-toning fading , the dye is evaluated as it with good color fastness to laundering-oxidative bleach . More detailed examples were used to illustrate and explain the present invention. The examples below, simply given for demonstration, must not be taken to limit the scope of the invention. In these examples, the compound is represented by free acid, but its actual form can be metallic salt, especially sodium salt. In these examples, parts is counted as weight, temperature is Celsius °C . Example 1 Take formula (III-l) dye 86 parts and formula (VIII- 2) dye 14 parts mixed together to get a homogeneous mixture. Then use the following procedure to carry out dyeing and color fastness to laundering-oxidative bleach test. Dye Procedure: a. Take the above dye composition two parts and completely dissolve in 100 parts distilled water to get dye solution. b. Then take the dyeing bottle washed with distilled water and put 12 parts dye solution into the bottle. Finally add 6.4 parts Glauber's salt into the bottle. c. Distilled water is added to the bottle to make up to total 80 parts. d. Place eight parts unmercerized cotton knitting into the dyeing bottle. e. The top of the bottle is covered with a lid and shaken. f . Put dyeing bottle into a thermobath at 60 °C and shake for 20 minutes. Then add 7.5 parts sodium carbonate (320g/l) to the bottle and keep at the same temperature for 90 minutes . The fabric is taken out and washed with cold water, then put into a big stainless bucket and washed with hot water for 10 minutes. Then put fabric into another big stainless bucket with 2.0 g/1 soaping agent, and wash with boiling water for another 10 minutes. g. The fabric is taken out, cold rinsed and dried. Color fastness to laundering-oxidative bleach response test: (References: BS 1006 ; UK-TO color fastness to domestic laundering-oxidative bleach response, 1998) a. Put the dried test cloth obtained from dyeing in an incubator under relative humidity 65% and temperature 20°C for 4 hours, then take 10x5cnr of the cloth for test. b. Prepare a test solution by dissolving lOg ECE soap that contains no phosphorus, 12g sodium perborate, and 1.8g TAED (tetra acetyl ethylenediamine) in 1,000 ml distilled water. c. Take the test cloth and the test solution thus obtained, the bath ratio is 1:100 (cloth : solution), and put it in a 550 nil steel cylinder. d. Close the steel cylinder, then put the steel cylinder in a wash fastness test machine under, the temperature from 30°C raise to 60°C by 2°C /min, then under test temperature 60°C for 30 minutes. e. Remove the cloth from the steel cylinder after the test, then wash the cloth with clean water, and then dry the cloth. f. Determination of test result: use Macbeth, Color-Eye 3100 to examine the color based on the color change (ΔE) of color formular CIE Lab and CMC (2 : l) standards. The quality is acceptable when the gray scale for assessing change of color rating is higher than 3-4 degrees orΔE<3, and on-tone fading appears. Those kinds of dye compositions can be described as "compositions having good property in color fastness to laundering-oxidative bleach response". Example 2 to Example 24 Take composition examples in the following table ( 1-1 ) and comparative examples in table (l-2) to proceed the dyeing and the color fastness to laundering-oxidative bleaching test in example 1. The results were shown in table (ll-l) and table (II-2) . table (1-1) table ( II-l ) table ( 1-2 table ( II-2 The black dye composition of the present invention can be widely applied to dyeing a greater range of textiles that contain a hydroxyl group or an amide group. The composition of the present invention can be used in traditional dyeing methods, for example, exhaustion, printing, or continuous dyeing. For cellulose fiber, the black dye composition of the present invention is a dye composition with great industrial value. It has good properties in build-up, wash fastness, ease of wash-off, and levelness, especially excellently performing in the properties of good color fastness to laundering-oxidative bleach. From the foregoing description, one skilled in the art can easily ascertain the essential characteristics of this invention, and, without departing from the scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions. Thus, other embodiments are also within the claims.

Claims: What is Claimed is 1. A reactive dye composition having good color fastness to laundering-oxidative bleach which comprises: (a) at least a black or navy reactive dye with a good color fastness to laundering-oxidative bleach, said black or navy reactive dye is selected from the group consisting of formula (III) (III) wherein Y and Y' , each independent, is SO2X , —NH—W, —C 2 H 4 OSO 3 H, or —C2H4CI , T is -NHCN, -F or -Cl, P is hydrogen, halogen, C -C4 alkyl or C -C4 alkoxyl, R5 is C -C4 alkoxyl, R ] _, R2, R3 and R4 , each independent, is hydrogen, halogen, hydroxyl, C1-C4 alkyl C -C4 alkoxyl, or sulfonyl groups and at j? O 00/43455 least one of R]_, R2, R3 and R4 is other than hydrogen, or formula ( IV ) (IV wherein Y, Y' , R_ and R2 are defined as the above; and (b) at least a red, orange, yellow or other shade of reactive azo dye, said red, orange, yellow or other shade of reactive azo dye is selected from the group consisting of formula (V) , formula ( VI ) , formula (VII ) , formula (VIII ) , formula ( IX ) , formula (X) or formula (XI) , (v) wherein D is O 00/43455 X and T are defined as the above, ( VI ) wherein Y is defined as the above, n is 1, 2, or 3, A is —OH, —NH 2 , or —CH 3 , wherein X, Y, R]_, and R2 are defined as the above, Rg is —CO 2 H , —NH 2 , or —CH 3 , ( VI I I ) wherein Y, R]_, R2, R3, R4 and A are defined as the above, Q is —CO 2 H, or SO 3 H, (IX) wherein Y, R_, and R2 are defined as the above, R7 and Rg each independent is hydrogen , C -C4 alkyl, amino or amino derivatives, wherein Y and Y' are defined as the above, wherein n, Y, Y' and R_ are defined as the above. 2. The composition of claim 1, wherein said black or navy reactive dye of component (a) is selected from the formula (III). 3. The composition of claim 1, wherein said black or deep navy reactive dye of component (a) is selected from the formula (IV) . 4. The composition of claim 2, wherein said formula (III) is the following formula (III-l) . ( 111 - 1 ) 5. The composition of claim 2, wherein said formula (II is the following formula (III-2). (III-2) 6. The composition of claim 3, wherein said formula (IV) is the following formula (IV-1) . (IV-1) 7. The composition of claim 1, wherein said formula (V) is the following formula (V-l). (v-i: 8. The composition of claim 1, wherein said formula (V) is the following formula (V-3) . 9. The composition of claim 2, wherein said formula (VI is the following formula (VI-1). (VI - 1 ) 10. The composition of claim 1, wherein said formula (VIII) is the following formula (VIII-2). ;VIII-2) 11. The composition of claim 1, wherein said formula (IX) is the following formula (IX-2). ( IX-2 ) 12. The composition of claim 1 , wherein said formula (X is the following formula (X-l) . ( x-i 13. The composition of claim 1, wherein said formula (XI) is the following formula (XI-1). ( xι-1 ) 14. A reactive dye composition which comprises: (a) at least a black or navy reactive dye with a good color fastness to laundering-oxidative bleach, said black or navy reactive dye is selected from the group consisting of formula (III) (in: wherein Y and Y' , each independent, is —SO2X , —NH—W, W is N '' or >— x , X is —OH, — CH=CH 2 , R 5 Cl F — C 2 H 4 OSO 3 H or — C 2 H 4 CI , T is-NHCN, -F or -Cl, P is hydrogen, halogen, C -C4 alkyl or C -C4 alkoxyl, R5 is C -C4 alkoxyl, R ] _, R2, R3 and R4 each independent, is hydrogen, halogen, hydroxyl, C1-C4 alkyl C2-C alkoxyl, or sulfonyl groups and at least one of R_, R2 , R3 and R4 is other than hydrogen, or formula ( IV ) ( iv : wherein Y, Y',R and R2 are defined as the above; and (b) at least a red, orange, yellow or other shade of reactive azo dye, said red, orange, yellow or other shade of reactive azo dye is selected from the group consisting of formula (V) , formula (VI) , formula (VII ) , formula (VIII ) , formula (IX) , formula ( X ) or formula ( XI ) , (V) X and T are defined as the above, wherein Y is defined as the above, n is 1, 2, or 3, A is —OH, —NH 2 , or —CH 3 , wherein X, Y, R]_, and R2 are defined as the above, Rg is —C0 2 H , —NH 2 , or —CH 3 , (VIII) wherein Y, R]_, R2 , R3, R4 and A are defined as the above, Q is —CO 2 H, or SO 3 H, (IX) wherein Y, R Λ and R2 are defined as the above, R7 and Rg , each independent, is hydrogen, C -C4 alkyl, amino or amino derivatives, wherein Y and Y' are defined as the above, wherein n, Y, Y' and R^ are defined as the above; and (c) a black reactive dye of the following formula (I) 15. The composition of claim 14, which is a composition having good color fastness to laundering-oxidative bleach. 16. The composition of claim 14 or 15, wherein said black or navy reactive dye of component (a) is selected from the formula ( III) . 17. The composition of claim 14 or 15, wherein said black or deep navy reactive dye of component (a) is selected from the formula (IV). 18. The composition of claim 14 or 15, wherein said Z wherein X and T are defined as the above 19. The composition of claim 14 or 15, wherein said R ] _, R2, R3 and R4 of the formula (III) , each independent, is hydrogen, halogen, hydroxyl, C -C4 alkyl, or sulfonyl groups and at least one of R]_, R2, R3 and R4 is other than hydrogen. 20. The composition of claim 4 comprising formula (III-l) (III-l) 10% to 95% by weight, formula (V-3) 3% to 40% by weight, and formula (VIII-2) (VIII-2! 3% to 40% by weight. 21. The composition of claim 4 comprising formula (III-l) 10% to 95% by weight, formula (VI-1) IVI-1) % to 40% by weight, and formula (X-l) (x-i) % to 40% by weight. 22. The composition of claim 4 comprising formula (III-i; 0% to 95% by weight, formula (VI-1) (VI-1) 3% to 40% by weight, and formula (XI-1) XI-1 % to 40% by weight. 23. The composition of claim 4 comprising formula (III-i; 0% to 95% by weight and formula (VIII-2) (VIII-2) 3% to 40% by weight. 24. The composition of claim 4 comprising formula (III-l) 10% to 95% by weight, formula (VIII-2) 3% to 40% by weight, and formula (IX-2) ( IX-2 ) 3% to 40% by weight. 25. The composition of claim 5 comprising formula (III-2) 10% to 95% by weight, formula (V-3) 3% to 40% by weight, and formula (VIII-2) 3% to 40% by weight. 26. The composition of claim 5 comprising formula (III-2) 10% to 95% by weight, formula (VI-1) 3% to 40% by weight, and formula (X-l) 3% to 40% by weight. 27. The composition of claim 5 comprising formula (III-2) 10% to 95% by weight, formula (VI-1) 3% to 40% by weight, and formula (XI-1) 3% to 40% by weight. 28. The composition of claim 5 comprising formula (III-2) 10% to 95% by weight and formula (VIII-2) 3% to 40% by weight. 29. The composition of claim 5 comprising formula (III-2) 10% to 95% by weight, formula (VIII-2) 3% to 40% by weight, and formula (IX-2) 3% to 40% by weight. 30. The composition of claim 6 comprising formula (IV-1) 10% to 95% by weight, formula (V-3) 3% to 40% by weight, and formula (VIII-2) 3% to 40% by weight. 31. The composition of claim 6 comprising formula (IV-1) 10% to 95% by weight, formula (VI-1) 3% to 40% by weight, and formula (X-l) 3% to 40% by weight. 32. The composition of claim 6 comprising formula (IV-1) 10% to 95% by weight, formula (VI-1) 3% to 40% by weight, and formula (XI-1) 3% to 40% by weight. 33. The composition of claim 6 comprising formula (IV-1) 10% to 95% by weight, formula (VIII-2) 3% to 40% by weight, and formula (IX-2) 3% to 40% by weight. 34. The composition of claim 14 comprising formula (I) 10% to 95% by weight, formula (III-l) 10% to 95% by weight, formula (VIII-2) 3% to 40% by weight, and formula (IX-2) 3% to 40% by weight. 35. The composition of claim 15 comprising formula (I) 10% to 95% by weight, formula (III-l) 10% to 95% by weight, formula (VIII-2) 3% to 40% by weight, and formula (IX-2) 3% to 32 40 % by weight . 36. The composition of claim 15 comprising formula (I) 10% to 95% by weight, formula (III-l) 10% to 95% by weight, and formula (V-l) 3% to 40% by weight. 37. The composition of claim 15 comprising formula (I) 10% to 95% by weight, formula (III-l) 10% to 95% by weight, formula (V-l) 3% to 40% by weight and formula (VI-1) 3% to 40% by weight. 38. The composition of claim 15 comprising formula (I) 10% to 95% by weight, formula (III-l) 10% to 95% by weight, and formula (V-3) 3% to 40% by weight. 39. The composition of claim 14 comprising formula (I) 10% to 95% by weight, formula (III-2) 10% to 95% by weight, formula (VIII-2) 3% to 40% by weight, and formula (IX-2) 3% to 40% by weight. 40. The composition of claim 14 comprising formula (I) 10% to 95% by weight, formula (IV-1) 10% to 95% by weight, and formula (V-l) 3% to 40% by weight. 41. The composition of claim 14 comprising formula (I) 10% to 95% by weight, formula (IV-1) 10% to 95% by weight , formula (V-l) 3% to 40% by weight, and formula (VI-1) 3% to 40% by weight. 42. The composition of claim 14 comprising formula (I) oi 10% to 95% by weight, formula (IV-1) 10% to 95% by weight, and formula (V-3) 3% to 40% by weight. 43. The composition of claim 14 comprising formula (I) 10% to 95% by weight, formula (IV-1) 10% to 95% by weight , formula (VIII-2) 3% to 40% by weight, and formula (IX-2) 3% to 40% by weight . 44. The composition of claim 15 comprising formula (I) 10% to 95% by weight, formula (III-2) 10% to 95% by weight, and formula (V-l) 3% to 40% by weight. 45. The composition of claim 15 comprising formula (I) 10% to 95% by weight, formula (III-2) 10% to 95% by weight, formula (V-l) 3% to 40% by weight, and formula (VI-1) 3% to 40% by weight. 46. The composition of claim 15 comprising formula (I) 10% to 95% by weight, formula (III-2) 10% to 95% by weight, and formula (V-3) 3% to 40% by weight.

Inventors: LAI BAO-KUN, SONG DER-CHIN, LAI, BAO-KUN, SONG, DER-CHIN
Applicants: EVERLIGHT USA INC, EVERLIGHT USA, INC.
Application year: 2000
Main classification: C09B67
IPC codes: C09B62, C09B67