HOLE-FORMING TOOL

Abstract: A hole-forming tool (1) having a handle (2) and a bit (3), the bit (3) having a traverse sectioned tube (6) tapering to a leading end to an extent allowing it to be driven into a wall of frangible material. The bit (3) further including a connector (13) which is releasably engageable with a bit receiver (4) at one end of the handle (2), a cylinder (12) co-axial with the sectioned tube adjacent a trailing end thereof and insertion-limiting means (15) for limiting the insertion of the bit (3) into the wall of material.

Description: "Hole-forming Tool" The present invention relates to a hole- forming tool and in particular a bit for forming a hole in a wall of frangible material . It is often desirable to form a hole in a wall of material to locate a fixing on which to hang a picture, for example. Typically, such a hole may be formed by using an electric drill and conventional drill bit. However, in the case of a wall of frangible material, for example plasterboard or plywood, the high speed drill bit can damage the wall and/or fray the material. It may also be an arduous task to maintain positional stability of the conventional drill bit while drilling the hole. All these factors make it difficult to form a neat hole with an even bore. The present invention is directed to overcoming at least some of the above problems. According to the present invention there is provided a hole-forming bit comprising an elongate body having an open recess extending along a longitudinal axis thereof, the elongate body tapering to a leading end, the bit further including stabilising means to prevent lateral movement of the bit . Preferably, the stabilising means comprises a cylindrical portion co-axial with and adjacent the trailing end of the elongate body. Preferably, the cylindrical portion has a smooth outer surface. According to a further aspect of the present invention there is provided a hole- forming bit comprising an elongate body having an open recess extending along a longitudinal axis thereof, the elongate body tapering to a leading end, and the hole-forming bit further including insertion limiting means to limit insertion of the hole-forming bit into the wall of material. Preferably, the recess has a non-uniform taper towards the leading end of the elongate body. Preferably, the edges of the recess define blade edges. Preferably, the insertion-limiting means comprises a member extending outwardly around the elongate body. Preferably, the member comprises a laterally depending skirt adjacent a trailing end of the elongate body. Preferably, the skirt has a radius of between 5 and 60% greater than that of the elongate body. Preferably, the hole-forming bit may be used with a handle. Preferably, the hole-forming bit has an engagable portion for releasably fixing it to a co-operable receiving member at one end of the handle. Preferably, the engagable portion has a detent to resist withdrawal of the hole-forming bit from the handle. Preferably, the elongate body tapers inwardly in a non-uniform manner along a first gradient. Preferably, the taper has a second gradient, steeper than the first gradient, along the longitudinal axis of the elongate body at the leading end thereof. Preferably, the hole-forming bit comprises a metallic material. Preferably, the hole- forming bit is formed by die casting. In a further aspect of the present invention, there is provided a hole- forming tool having a handle and a hole-forming bit, the hole-forming bit comprising an elongate body having an open recess extending along a longitudinal axis thereof, the elongate body tapering to a leading end, the hole-forming bit further comprising a stabilising means to prevent lateral movement of the bit, insertion limiting means to limit the insertion of the hole-forming bit into the wall of material, and an engageable portion for releasably fixing the hole- forming bit to a co- operable receiving member at one end of the handle. Preferably, the stabilising means comprises a cylindrical portion co-axial with and adjacent the trailing end of the cylindrical portion. Further according to the invention, there is provided a method for forming a hole in a wall comprising the steps of inserting the leading end of the hole- forming bit into a wall and rotating the handle about the longitudinal axis of the hole-forming bit while further inserting the hole-forming bit into the wall. An embodiment of the present invention will be described, by way of example only, with reference to the accompanying diagrammatic drawings in which: Fig. 1 is a side view of a hole-forming tool according to the invention; Fig. 2 is a side view of a hole-forming member according to the invention; Fig. 3 is a perspective view of the hole- forming member of Fig. 2; and Fig 4. is a perspective view from a different angle of the hole- forming member of Fig. 2. Referring to the drawings and initially to Fig. 1 there is provided a hole- forming tool indicated generally by the reference numeral 1 comprising a handle 2 and a hole-forming member in the form of a bit 3. The handle 2 has a bit receiver 4 at one end 5 thereof adapted to receive and hold the bit 3. The bit 3 has a hollow tube 6 traverse sectioned from one end 7 thereof to a tip 8 of the bit 3, generally forming the shape of a nib. The sectioned tube 6, by the omission of part of its wall, provides a non- uniform open recess 9 along its longitudinal axis. The side edges of the recess 9 taper or converge along a first gradient from the end 7 at an angle to the longitudinal axis of the sectioned tube 6 and then further taper at a steeper second gradient to the longitudinal axis of the sectioned tube 6 to form the tip 8. The side edges of the recess 9 taper to the tip 8 to an extent allowing the bit 3 to be driven into a wall of frangible material . The side edges of the recess 9 form blade edges 10 for cutting a hole in a wall of fragible material, and the curved outer wall 11 of the sectioned tube 6 generally has a smooth surface to promote the formation of a neat smooth hole with an even bore. The bit 3 includes a solid cylinder 12 adjacent to the end 7 of the sectioned tube 6 and co-axial therewith. The diameter of the cylinder 12 is equal to that of the sectioned tube 6. On insertion of the bit 3 into the wall, the cylinder 12 fits snugly into the hole formed. This allows no room for movement of the bit 3 in a lateral direction relative to the wall and thus improves positional stability of the hole- forming tool 1 and helps prevent misalignment of the bit 3 towards the end of insertion. The bit 3 further includes a connector 13 for attachment to the handle 2 in the form of a hexagonal cylinder having a circumferential groove 14 approximately midway along its length, and an annular skirt 15 outwardly depending from one end of the connector 13 adjacent the cylinder 12. The skirt 15 has a radius greater than that of the cylinder 12. On inserting the bit 3 into the wall the skirt 15 engages the surface of the wall preventing further insertion of the bit 3 into the wall. The connector 13 is held by the handle 2 by inserting the connector 13 into the similarly shaped bit receiver 4. The bit 3 is retained in place by a spring-loaded ball 16 in a wall of the bit receiver 4, the spring-loaded ball 16 being biassed into the groove 14. When the bit 3 is fully inserted into the bit receiver 4, the skirt 15 lies flush against the bit receiver 4 as can be clearly seen from Fig. 1. In use, the handle 2 of the hole-forming tool 1 is gripped by hand and the tip 8 is pushed into a face of a wall of frangible material (not shown) , for example plasterboard or plywood, puncturing a hole therein normally to a depth approaching that of the tip 8. The bit 3 is then further pushed into the wall while rotating the handle 2 about the longitudinal axis of the sectioned tube 6 in a periodic clockwise and anti-clockwise motion relative to the face of the wall. The rotating blade edges 10 cut a hole in the wall as it is being inserted. The recess 9 facilitates trepanning of the material from the hole allowing the handle 2 to be rotated easily. When the bit 3 is almost fully inserted into the wall, the cylinder 12 fits snugly into the hole being formed allowing no room for movement of the bit 3 in a lateral direction relative to the wall and thus improving positional stability of the hole- forming tool 1 and helping to prevent misalignment of the bit 3 towards the end of insertion. Also, the cylinder 12 in combination with the smooth surface of the curved outer wall 11 helps provide a neat smooth hole with an even bore. When the bit 3 has been fully inserted into the wall, the skirt 15 should lie flush with the surface of the wall . The skirt 15 prevents further insertion of the bit 3 into the wall. When the hole is complete and the bit 3 is withdrawn from the wall, the bit 3 can then be removed from the handle 2 simply by pulling it free. The skirt 15 can be used as extra leverage for this purpose. The quality and accurately sizing of the hole formed using this tool allows standard plugs to be held tightly along its length thus providing a secure fixing on screwing in of the plug into the hole. It will be appreciated that the bit 3 can be produced in all sizes. It will be further appreciated that the skirt 15 may form part of the handle 2. It will also be appreciated that the bit 3 may be permanently fixed to the handle 2 or formed integrally therewith. It is envisaged that the bit 3 may be used with a powered tool, for example, a drill. The hole-forming tool may also be used to maintain existing holes. For example, over time a hole may become distorted and/or enlarged causing the plug therein to loosen. Using this tool, with a bit 3 having a diameter slightly larger than that of the existing hole, said hole may be trepanned thus smoothing it and making its bore even. A standard plug to fit the new hole will be held tightly along its length thus again providing a secure fixing on screwing in of the plug into the hole. The embodiments herein described are not limited but may be varied in construction and detail.

Claims: Claims 1. A hole- forming bit comprising an elongate body having an open recess extending along a longitudinal axis thereof, the elongate body tapering to a leading end, the bit further including stabilising means to prevent lateral movement of the bit . 2. A hole-forming bit as claimed in claim 1 wherein the stabilising means comprises a cylindrical portion co-axial with and adjacent the trailing end of the elongate body. 3. A hole-forming bit as claimed in claim 2 wherein the cylindrical portion has a smooth outer surface. 4. A hole-forming bit comprising an elongate body having an open recess extending along a longitudinal axis thereof, the elongate body tapering to a leading end, and the hole- forming bit further including insertion-limiting means to limit insertion of the hole-forming bit into the wall of material. 5. A hole-forming bit as claimed in any preceding claim wherein the recess has a non-uniform taper towards the leading end of the elongate body. 6. A hole-forming bit as claimed in any preceding claim wherein edges of the recess define blade edges . 7. A hole-forming bit as claimed in any of Claims 4 to 6 wherein the insertion-limiting means comprises a member extending outwardly around the elongate body. 8. A hole-forming bit as claimed in claim 7 wherein the member comprises a laterally depending skirt adjacent a trailing end of the elongate body. 9. A hole- forming bit as claimed in claim 8 wherein the skirt has a radius of between 5 and 60% greater than that of the elongate body. 10. A hole-forming bit as claimed in any preceding claim for use with a handle, the hole- forming bit having an engagable portion for releasably fixing it to a co-operable receiving member at one end of the handle. 11. A hole-forming bit as claimed in claim 10 wherein the engagable portion has a detent to resist withdrawal of the hole-forming bit from the handle. 12. A hole-forming bit as claimed in any preceding claim wherein the elongate body tapers inwardly in a non-uniform manner along a first gradient. 13. A hole-forming bit as claimed in claim 12 wherein the taper has a second gradient, steeper than the first gradient, along the longitudinal axis of the elongate body at the leading end thereof . 14. A hole-forming bit as claimed in any preceding claim wherein the hole-forming bit comprises a metallic material. 15. A hole-forming bit as claimed in claim 14 wherein the hole-forming bit is formed by die casting. 16. A hole-forming tool having a handle and a hole- forming bit, the hole-forming bit comprising an elongate body having an open recess extending along a longitudinal axis thereof, the elongate body tapering to a leading end, the hole-forming bit further comprising a stabilising means to prevent lateral movement of the bit, insertion- limiting means to limit the insertion of the hole-forming bit into the wall of material, and an engageable portion for releasably fixing the hole-forming bit to a co-operable receiving member at one end of the handle. 17. A hole forming tool as claimed in claim 16 wherein the stabilising means comprises a cylindrical portion co-axial with and adjacent the trailing end of the cylindrical portion. 8. A method for forming a hole in a wall comprising the steps of inserting the leading end of the hole-forming bit into a wall and rotating the handle about the longitudinal axis of the hole- forming bit while further inserting the hole- forming bit into the wall.

Inventors: WALLACE THOMAS CAMPBELL, WALLACE, THOMAS, CAMPBELL
Applicants: RAWLPLUG CO LTD, WALLACE THOMAS CAMPBELL, THE RAWLPLUG COMPANY LIMITED, WALLACE, THOMAS, CAMPBELL
Application year: 2000
Main classification: B26F1
IPC codes: B23B51, B26F1