WELDING MACHINE

Abstract: An internal pipe welding machine including a clamp arrangement having a plurality of pipe or pipeline engaging clamps, an actuating arrangement and a lock arrangement, the engaging clamps being moved by the actuating arrangement between a first unclamped position, where the engaging clamps are disengaged from an inner wall of a pipe or pipeline, and a second clamped position, where the engaging clamps engage an inner wall of the pipe or pipeline, to secure the internal pipe welding machine relative to the pipe or pipeline, wherein when the pipe or pipeline engaging clamps are in the second clamped position the lock arrangement mechanically locks the engaging clamps in the second clamped position.

Description: WELDING MACHINE The present invention relates to internal pipe welding machines Thus according to the present invention there is defined an internal pipe welding machine including a clamp arrangement having a plurality of pipe or pipeline engaging clamps, an actuating arrangement and a lock arrangement, the engaging clamps being moved by the actuating arrangement between a first undamped position, where the engaging clamps are disengaged from an inner wall of a pipe or pipeline, and a second clamped position, where the engaging clamps engage an inner wall of the pipe or pipeline, to secure the internal pipe welding machine relative to the pipe or pipeline, wherein when the pipe or pipeline engaging clamps are m the second clamped position the lock arrangement mechanically locks the engaging clamps m the second clamped position According to a further aspect of the present invention there is defined an internal pipe welding machine including a plurality of welder assemblies mounted for rotation about a corresponding pipeline axis relative to a chassis of the internal pipe welding machine, each welder assembly ordinarily welding an associated arc of a joint between the pipe line and a pipe, the internal pipe welding machine providing for one of the welder assemblies to weld at least a substantial part of an arc associated with another welder assembly According to a further aspect of the present invention there is defined an internal pipe welding machine for welding a joint between a pipe and a pipeline including at least one camera capable of being rotated about the pipeline axis for post-weld inspection of the joint According to a further aspect of the present invention there is defined an internal pipe welding machine including a plurality of welder assemblies mounted for rotation about the pipeline axis relative to the internal pipe welding machine via a bearing arrangement, the bearing arrangement not providing an electrical path between the welder assemblies and the internal pipe welding machine chassis. According to a further aspect of the present invention there is defined an internal pipe welding machine including a clamp arrangement having a plurality of pipe or pipeline engaging clamps, each having a pipe or pipeline engaging portion and being moveable between a first undamped position, where the engaging clamps are disengaged from an inner wall of a pipe or pipeline, and a second clamped position, where the engaging clamp engage an inner wall of a pipe or pipeline to secure the internal pipe welding machine relative to the pipe or pipeline, wherein movement of the engaging clamps from the first undamped position to the second clamped position results in at least axial movement of the engaging portion towards a weld plane of the internal pipe welding machine. According to a further aspect of the present invention there is defined an internal pipe welding machine including a clamp arrangement having a plurality of pipe or pipeline engaging clamps, and an actuating arrangement, the engaging clamps being moved by the actuating arrangement between a first unclamp position where the engaging clamps are disengaged from an inner wall of a pipe or pipeline and a second clamp position where the engaging clamps engage an inner wall of the pipe or pipe line to secure the internal pipe welding machine relative to the pipe or pipe line, wherein the actuating arrangement includes levers acting to move the engaging clamps between their first and second positions. According to a further aspect of the present invention there is defined an internal pipe welding machine including at least one welder assembly rotatable relative to a chassis of the internal pipe welding machine for welding a joint between a pipeline and a pipe, the internal pipe welding machine including a rotary gas distπbutor having a rotary member for rotation with the/or each welder assembly and a hub which is stationary relative to the chassis, an arcuate gas distribution groove being positioned in one of the rotary member and hub and being in gas communication with a gas passage in the hub and in gas communication with at least one gas passage in the rotary member, the gas passages and the groove acting to provide gas to the welder assembly duπng welding. According to a further aspect of the present invention there is defined an internal pipe welding machine including at least one welder assembly rotatable relative to a chassis of the internal pipe welding machine for welding a joint between a pipeline and a pipe, the welder assembly being supplied by a slip πng which carries at least one of a welding current and a control signal The invention will now be described by way of example only with reference to the accompanying drawings m which - Figures 1-5 are successive composite cross-sectional views of an internal pipe welding machine according to the present invention; Figures 6-8, 10,15 and 17-21 show enlarged views of vaπous components as shown in figure 2; Figure 9 is a view on arrow A3 of figure 8, Figure 11 is a view on arrow B3 of figure 3 showing a clamp shaft, Figure 12 is a view similar to figure 1 showing shaft 376, Figures 13 and 13 A are developed views taken m the direction of arrow C3 of figure 3, Figure 14 is a schematic view of the arrangement of the roller assemblies when viewed from the front of the welding machine, Figure 16 is an axial view taken from the rear of the machine of the front clamp support 324B, also shown for convenience is the arrester rod guide lug 418A which is only present on rear clamp support 324A, Figure 22 is a radial view of rod 399 and associated components With reference to figures 1-5 there is shown an internal pipe welding machine 10 positioned within a pipeline 1 The pipeline 1 compnses a seπes of pipes each of which have been welded together to ensure a fluid tight pipeline The internal pipe welding machine 10 enables the joint 6 between the end 4 of pipeline 1 and end 5 of adjacent pipe 3 to be welded from the inside Additionally the joint 6 can be welded from the outside by the use of a separate external pipe welding machine The internal pipe welding machine 10 comprises the following major components :- a) Nose cone assembly 20 b) Thruster assembly 30 c) A plurality of arrester assemblies 40 d) A plurality of automatic welder assemblies 50 e) An articulated joint assembly 60 f) A dπve assembly 70 g) An air receiver 80 h) A command rod coupling 85, and I) A chassis 11 The nose cone assembly 20 includes a manual welder 19 including a welding torch 21 along with a spool of welding wire 22. The nose cone assembly 20 includes a plate 23 to which the thruster assembly 30 is connected. The nose cone assembly also includes a plurality of circumferentially equispaced pivotal guide arms 24 (in this case six) which are also connected to the thruster assembly 30 Thruster assembly 30 includes a plurality of circumferentially equispaced pipe engaging clamps 31, a pair of guide wheels 32 and a rotatable ring member 33 Mounted on πng member 33 is a plurality (in this case six) of circumferentially equispaced automatic welder assemblies 50. A plate 61 of articulated joint assembly 60 is attached to the back of the thruster assembly 40. Attached to plate 61 is a plurality (in this case three) of circumferentially equispaced arrester assemblies 40. Each arrester assembly 40 includes an extendable shaft 41 with a positioning abutment 42 at one end. The articulated joint assembly 60 allows the front subframe 12 of chassis 11 to articulate relative to the rear subframe 13 of chassis 11 and includes an articulated joint 62 and a plurality (in this case two) of loading wheels 63. A plate 71 of the dπve assembly 70 is attached to the back of the articulated joint assembly 60. Dπve assembly 70 includes a plurality (in this case three) of circumferentially equispaced track laying arrangements 72. Dπve assembly 70 also includes 2 batteπes 73 and a tank 74 of inert welding shield gas. A plate 75 of the drive assembly 70 is connected to the air receiver assembly 80 The air receiver assembly 80 includes an air receiver tank 81 At the front of the nose cone assembly 20 there is positioned a command rod rear coupling 85 which is releasably connected to a command rod 86. Command rod 86 is of a length such that it projects beyond the end of pipe 3 and includes at that end a command rod control panel (not shown) which can be used to control vaπous functions of the machine and a command rod front coupling (not shown) which releasably connects the command rod to a supply of services eg. compressed air, battery charging current and welding current generators. Control signals pass down the command rod, to the machine, along with service supplies such as compressed air, welding current, and welding shield gas. Once the internal pipe welding machine has completed a weld sequence, continued operation of the machine is as follows :- 1) An operator standing at the open end of the pipeline, le. at the open end of the pipe that has newly been welded into place, adjacent the command rod control panel disconnects the command rod front coupling from the services and then operates the panel so as to retract the clamps and then start the air motors which in turn dπve each track dπve 72 so as to advance the machine along the pipeline 1 with the front subframe 12 being earned on guide wheels 32. The air motors are supplied by pressuπsed air from the air receiver tank 81. The machine is advanced, pushing the control rod before it, the control rod being fed into the next pipe to be welded which has previously been located proximate the end of the pipeline. A wall proximity sensor (not shown) moulded on the machine engages the inner wall of the pipe. When the nose cone assembly 20 projects from the open end of the pipeline 1 to such an extent that the proximity sensor no longer engages the wall, the machine is automatically stopped. 2) The operator further advances the machine by operating a machine control panel (not shown), situated within the nose cone assembly and accessible to the operator, such that the automatic welder assemblies 50 project beyond the open end of the pipeline. 3) The extendable shaft 41 of each arrester assembly 40 is then extended and rotated such that the positioning abutment 42 is axially aligned with a weld plane of the welder assemblies 50 and radially aligned with the end of the pipeline. 4) The operator then reverses the machine until the positioning abutments 42 contact the pipeline and prevent further rearward movement of the machine. At this position the weld plane of the automatic welder assemblies are now aligned with the end of the pipeline (see fig 1) 5) The rearmost pipe-engaging clamps 31A are then deployed to clamp the machine securely relative to the pipeline 6) Each positioning abutment 42 is then rotated about the axis of the extendable shaft 41, and the extendable shaft is then withdrawn such that each positioning abutment lies between two adjacent rear pipe-engaging clamps 31 A, clear of the path of the automatic welder assemblies (see below). 7) The section of pipe is then moved such that its end to be welded abuts the end 4 of the pipeline 8) The operator then deploys the front pipe-engaging clamps 3 IB by using the command rod control panel 9) At some convenient time following stage 1) above of the operation of the machine, and pπor to welding (see below) the control rod front coupling is reconnected to the supply of services and the air receiver tank 81 can be re-pressuπzed if necessary 10) Welding of the joint 6 between the pipe 3 pipeline 1 then occurs in two stages Firstly the automatic welder assemblies positioned at 12 o'clock, 2 o'clock and 4 o'clock (when viewing from the front of the machine) weld the joint 6 whilst the πng member 33 rotates clockwise by approximately 60 degrees to weld one half of the joint 6 It should be noted that the automatic welder assemblies oπginally positioned at 6 o'clock, 8 o'clock and 10 o'clock are now positioned at 8 o'clock, 10 o'clock and 12 o'clock respectively These latter automatic welder assemblies are then operated whilst the πng member is rotated sixty degrees anti-clockwise to weld the remaining half of the joint 6 11) The operator then unclamps the front and rear pipe-engaging clamps via the command rod control panel and the machine can be advanced further along the pipeline to the next weld position With reference to figures 2 there is shown a thruster assembly 30, the major components of which are a front clamp arrangement 310, a rear clamp arrangement 316, a hub 314, a plurahty of cable guide arrangement 315, a πng member 33 and a plurality of guide wheels 32 Front clamp arrangement 310 includes a plurality of front pipe engaging clamps 3 IB, an actuating arrangement 312 and a lock arrangement 313 Rear clamp arrangements 316 is substantially similar to front clamp arrangement 310 At the front of the thruster assembly 30, three pneumatic actuators 330 (only one shown) are mounted via their respective bodies 331 in a circumferentially equispaced manner on plate 23 of nose cone assembly 20. A plate 333 is secured to the rear-most portion of each actuator body. Plate 333 includes three holes 334 (only one shown) through which a corresponding portion of the actuator ram 332 can pass. A lock body 336 of a lock arrangement 313 is secured between plate 333 and plate 322. Plate 322 includes holes through which a lock shaft 337 can pass, holes 339 through which a coπesponding portion of an actuator ram can pass, and also a central hole 340 in which is secured hub shaft 342. Each actuator 330 is a double-acting actuator which can bias the corresponding actuator ram 332 in a forward or rearward direction. Each actuator ram 332 is secured at a rearward end to a thruster collar 344. Thruster collar 344 (see figure 6) includes two annular flanges 345 and 346 separated by a spacer 346 A to provide an annular recess 347. Flange 346, spacer 346A and flange 345 are all releasably secured together by bolts (not shown). Flange 346 is of larger diameter than flange 345 and includes hole 348 in which one end of lock shaft 337 is secured, and holes 349 (only one shown) in each of which is secured, by bolt 350, a respective end of a corresponding ram 332. Thruster collar 344 also includes a central hole 351 with bush recesses 351 A for receiving bushes 35 IB. Thruster collar 344 is slidably mounted on hub shaft 342. Plate 322 is secured at circumferentially spaced locations to each guide arm 24 and also at circumferentially spaced locations to annular front clamp support 324B. Front clamp support 324B has a first substantially cylindrical portion 325 with circumferentially spaced lever mounting lugs (not shown) secured thereto, a second pipe engaging clamp guide portion 326, a third cable guide mounting portion 327 and a fourth flange portion 328 which is secured to hub 314 by bolts 328 A (only one shown). On each pair of lever mounting lugs of the first cylindrical portion 325 there is pivotally mounted, via pivot pin 355, a lever 354 (see figures 8 and 9). Lever 354 is generally of an.L shape and has a first arm 356 and a second forked arm 357. First arm 356 terminates in a thruster collar engaging boss 358 which has two part cylindrical surfaces 359A and 359B. Second forked arm 357 terminates in a pipe clamp engaging fork 360 having prongs 360A and 360B. Each prong includes a part cylindrical surface 361A and 361B. In use engaging boss 358 sits between flanges 345 and 346 of thrust collar 344, and each prong 360A and 360B sits in a respective recess 366A and 366B of a pipe clamp 3 IB (see below). Each pipe engaging clamp 3 IB (in this case there are 24 pipe engaging clamps 3 IB) comprises a clamp head 363 secured via a bolt (not shown) to clamp shaft 364 via thread hole 365 (see figure 11). Clamp shaft 364 is generally circular in cross-section but includes fork prong recess 366A and 366B each having engaging abutments 367 and retraction abutments 368. In use a first part 369 of clamp shaft 364 sits within a central hole 370 of housing 371 (see figure 10), which in turn is mounted in holes 371 A (see figure 15) in the front clamp support 324, and secured thereto via bolts (not shown) which pass through holes 372 in a flange portion 373 of the housing 371. Operation of the front clamp arrangement ι- as follows: When the clamps are required to clamp the pipe 3, air is admitted into each actuator 330 via manifold 335 and pneumatic line 335A such that the rams 332 on each actuator are caused to move rearward which causes the thruster collar 344 to also move rearward. Because the engaging bosses 358 of each lever 354 are situated in the recess 347 of the thruster collar 344, each lever 354 pivots about its respective pivot pm 355 causing the respective pipe clamp engaging fork 360 to move substantially radially outwards. Since the fork prongs 360A and 360B are situated in respective recesses 366A and 366B of clamp shaft 364, they act on the engaging abutment 367 and force the pipe engaging clamps 3 IB radially outwards such that each clamp head 363 engages the pipe 3. Duπng such movement of the actuating arrangement 312 the lock shaft 337 moves axially relative to the lock body 336 Once all pipe engaging clamps 3 IB are fully engaged with the pipe 3 the lock body 336 clamps onto the lock shaft 337 thus preventing release of the clamps in the event of loss of air pressure in one or more of the actuators 330 The lock body is capable of clamping the lock shaft in any relative position, and thus vaπations in pipe internal diameter can be accommodated by the lock arrangement 313 without requiπng adjustment It should be noted that each clamp shaft 364 does not move in a truly radial direction but is angled in a rearward direction such that when moving from a disengaged to an engaged position the clamp head 363 whilst moving in a substantially radial direction also moves in a rearward direction towards the joint 6. This helps in ensuπng that pipe 3 firmly abuts the end of pipeline 1 pπor to welding. The rear clamp arrangement 316 is aπanged similarly to the front clamp arrangement 310 and engagement and disengagement of the rear pipe engaging clamps 31A with the inner wall of the pipe line 1 is substantially as descπbed for the front clamp arrangement. The rear clamp arrangement additionally includes three circumferentially equispaced arrester rod guide lugs 418A shown for convenience in figure 16 Hub 314 is rotationally and axially releasably secured to hub shaft 342 via radially acting πng clamps which engage the shaft and surfaces 390 of the hub. Hub 314 is generally disc-shaped and has bush recesses 343 A to accept bushes 343, gas seal grooves 391 and gas distπbution grooves 392A and 392B. Gas distπbution groove 292B is connected to gas feed 393B and gas distπbution groove 392A is similarly connected to a corresponding gas feed 393 (shown schematically in figure 17). Ring member 33 is rotatably mounted on bushes 343 which acts to radially locate ring member 33. Ring member 33 includes track mounting holes 394 on which are mounted arcuate keyways 797, welding current terminal holes 395 in which are mounted welding current terminals, welding assembly control socket hole 396 in which are mounted welder assembly control sockets. Three ring member gas feed holes 397A are associated with welder assemblies W1,W2 and W3 whilst three further πng member gas feed holes 397B (shown schematically in figure 21) are associated with welder assemblies W4, W5 and W6 respectively (see below) When assembled gas feed 397A aligns with gas feed 393A and similarly gas feed 397B aligns with gas feed 393B Secured to πng member 33 is an internally toothed πng 33A (see figure 7 ) Gear wheel 375 engages the toothed πng 33A and is secured for dπve on a rear-most portion of shaft 376 Shaft 376 is mounted for rotation on front clamp support 324B and is dπven by a πng member motor (not shown) having an encoder and being connected to end 377 Thus by starting and stopping the ring member motor as appropπate the πng member can be caused to rotate to any desired location by monitoπng the position via the encoder Further πng member motors can be arranged to drive the πng member in a similar manner if necessary in the event that only one πng member motor is not powerful enough Also secured to ring member 33 is a double-sided ramp 398 against which acts a roller 399 A of a rod 399 mounted on front clamp support 324B, and biased towards the ramp 398 Acting against the end of rod 399 remote from roller 399A is a proximity sensor which can determine when roller 399A has reached the top of the double-sided ramp 398 This arrangement thus acts to determine a datum position of the πng member relative to internal pipe welding machine chassis and can be used to established a datum position of the ring member motor encoder. Bush 329 (see figure 7) is secured to front clamp support 324 and acts axially on toothed ring 33A. A similar bush 329B acts on a rear portion of ring member 33, to secure the ring member 33 axially relative to the internal pipe welding machine. Bushes 329A and 329B and 343 are all electrically insulating bushes and therefore in the event of a short circuit in the electrical system of the internal pipe welding machine they do not provide a conductive path. This is particularly beneficial in view of the high currents used for welding since no damage occurs to the bearings in the event of a welding current short circuit. Cable guide arrangements 315 comprises a first cable guide 380 mounted on the ring member 33 a second cable guide 381 mounted on the front clamp support 324 and a third cable guide 382 also mounted on the front clamp support. The second cable guide comprises two disc 383A and 383B (see figure 13) each having a V-shaped periphery. The discs 383A is rotatably mounted on the front clamp support 324 in slot 378 (see figure 16) about an axis E which is radially orientated having regard to the pipe line axis F. Disc 383B (obscured by disc 383A in figure 7) is also rotatably mounted on front clamp support 324 about axis G which is also radially orientated. Discs 383A and 383B are arranged such that their peripheries co-operate to form an aperture 384 through which cable 385 can pass. The first cable guide 380 is similar in arrangement to second cable guide 381 though mounted on πng member 33 Cable 385 compπses a first portion 387 connected to a corresponding welder assembly via the welding current terminal, a second portion 388 which runs between the first and second cable guides and a third portion 389 connected to a slack tensioner (not shown) When the πng member 33 is m a start position the second cable portion 388 is parallel to pipe line axis F Rotation of the πng member in a clockwise direction (when viewing from the front of the internal pipe welding machine) causes the first cable guide 380 to move m the direction of arrow H of figure 13 resulting in the cable being pulled through the aperture 384 with the second portion 388 becoming longer at the expense of the third portion 389 Continuing rotation of πng member 33 will cause second cable portion 388 to contact a third cable guide 382 Third cable guide 382 is in the form of a cylindrical roller situated m recess 382A which can rotate about axis J which is parallel to the pipe line axis F Continued rotation of πng member 33 will cause the second cable portion 388 to contact successive rollers 382 Thus a particular roller 382 can accommodate more than one cable 385 by supporting cables lying parallel to each other across the roller (see figure 13A) This is because the axial position of part 388A of the second portion 388 of the cable as it leaves the first cable guide is rearward of the axial position of part 388B of the second portion 388 of the cable as it arrives at the second cable guide It is this relative axial positioning of the first and second cable guides that allows the successive cables to he as shown in figure 13A In further embodiments it is possible to mount the third cable guide for rotation with the welder assemblies Duπng movement of the πng member 33 from an extreme clockwise position back to the start position the slack tensioner takes up any slack in the third portion 389 of the cable 385 The cable guide arrangement 315 allows the πng member 33 to rotate through 360 degrees, in this case 180 degrees clockwise from a start position and 180 degrees anti-clockwise from a start position The advantage of winding the cable m both a clockwise and anti-clockwise direction is that the slack adjuster only has to take up half the slack, in this case 180° of slack, than if the cable were only wound m one direction wherein they would have to take up more slack, m this case 360° of slack, thus making them more complicated A camera (not shown) mounted for rotation with the πng member 33 and aimed at and focused on a pipe joint can be used for post-weld inspection of all of the 360 degree arc of the joint without the requirement of axially moving the internal pipe welding machine Where space is limited m the vicinity of the welder assemblies such a camera can be aimed and focused at a portion of the pipe line remote from the joint eg 100mm behind the joint Post-weld inspection can then be earned out by moving the internal pipe welding machine forwards by 100mm and then rotating the πng member 33 through 360 degrees A light source can be provided for the camera either by shining a light down the pipe or by providing a light source on the internal welding machine or preferably providing a light source which is mounted for rotation with the camera Preferably a moveable protector can be arranged to cover the camera lens when the camera is not being used post weld inspection to protect the lens from weld spatter A similar movable protector can protect any light sources which are provided m the vicinity of the welder assemblies and preferably where the camera and light source are provided adjacent to each other a single moveable protector can be provided to protect both the camera and the light source As descπbed previously there are six welder assemblies numbered Wl- W6 which are positioned at 12 o'clock, 2 o'clock, 4 o'clock, 6 o'clock, 8 o'clock and 10 o'clock respectively when the πng member 33 is in a start position Welding is earned out whilst each welder assembly is moving downwards, thus welder assemblies W1,W2 and W3 will simultaneously weld a πght-hand portion of the joint 6 whilst they are moving from the 12,2 and 4 o'clock positions to the 2,4 and 6 o'clock positions respectively During this welding process shield gas is fed through gas feed 393A and is distributed circumferentially around gas distπbution groove 392A and passes into the three πng member gas feed holes 397 associated with welder assemblies Wl, W2 and W3 Lengths of gas pipe connect the welder torch head of each welder assemblies Wl, W2 and W3 with the appropπate gas feed holes 397 Similarly welder assemblies W4,W5 and W6 will weld a left-hand portion of the joint 6 when moving from an 8 o'clock, 10 o'clock and 12 o'clock position to a 6 o'clock, 8 o'clock and 10 o'clock position respectively whilst gas distπbution groove 392B is supplied with welding shield gas from gas feed 393 to provide shield gas at the welding torches of welder assemblies W4, W5 and W6 Movement of the welders duπng welding define a weld plane of the internal pipe welding machine which immediately following a welding operation and pπor to axial movement of the internal pipe welding machine is clearly coincident with the joint 6. If duπng a welding sequence one of the welder assemblies eg Wl fails to weld its arc of the joint, another welder assembly, in this case W2 or W3 can be used to weld that arc or part of arc welder assembly Wl failed to weld. This is possible because whilst each welder assembly ordinarily only required to weld an arc of 60 degrees (since in this case there are 6 welder assemblies), the fact that the welder assemblies can move through substantially more than 60 degrees allows for this "automatic repair" facility. It is not necessary for a repair facility for the welders to have to rotate through 360 degrees. For example provided the πng member can rotate by plus 120 degrees and minus 60 degrees from the start position full repair facility is available. Furthermore even if the πng member can only rotate by plus or minus 60 degrees from a start position a partial repair facility is still available (see table 1). In a further embodiment in which only four welder assemblies are used each mounted at the 12 o'clock, 3 o'clock, 6 o'clock and 9 o'clock positions, full repair facility is available when the welder assemblies can rotate by at least 180 degrees eg. ±90 degrees. An internal pipe welding machine having a camera capable of being rotated about the pipeline axis for post-weld inspection of the joint and an automatic weld repair facility can be extremely useful. Advantageously, the camera can be mounted for rotation with the welder assemblies rather than having an independent means to rotate the camera. When thus mounted the number of cameras required for full post-weld inspection is then dependent upon the angle through which the welder assemblies can rotate. Thus where the welder assemblies can rotate through 360 degrees only one camera is required and where the welder assemblies can rotate through only 180 degrees, two cameras are required and where the welder assemblies can only rotate through 120 degrees three cameras are required. TABLE 1 * N = number of welder assemblies = 6

Claims: CLAIMS 1. An internal pipe welding machine including a clamp arrangement having a plurality of pipe or pipeline engaging clamps, an actuating arrangement and a lock arrangement, the engaging clamps being moved by the actuating arrangement between a first undamped position, where the engaging clamps are disengaged from an inner wall of a pipe or pipeline, and a second clamped position, where the engaging clamps engage an inner wall of the pipe or pipeline, to secure the internal pipe welding machine relative to the pipe or pipeline, wherein when the pipe or pipeline engaging clamps are in the second clamped position the lock arrangement mechanically locks the engaging clamps in the second clamped position. 2. An internal pipe welding machine as defined in claim 1 in which the lock anangement automatically adjusts for variations in the diameter of the pipe or pipeline wall. 3. An internal pipe welding machine as defined in claims 1 or 2 in which the lock arrangement includes a lock body mounted on one of the internal pipe welding machine and a component of the actuating arrangement which acts to move the engaging clamps, and a lock shaft mounted on the other of the internal pipe welding machine and the said component, in which during movement of the engaging clamps between the first and second position, at least linear relative movement occurs between the lock body and lock shaft and the mechanical locking of the engaging clamps is achieved by the lock body clamping the lock shaft. 4. An internal pipe welding machine as defined in claim 3 in which duπng movement of the engaging clamps between the first and second positions the said component moves at least in a linear direction relative to a chassis of the internal pipe welding machine 5 An internal pipe welding machine as defined in claim 4 in which the linear direction of movement of the said component is parallel to the centre line of the pipe or pipeline 6 An internal pipe welding machine as defined in any one of claims 3-5 in which the said component is an annular collar 7 An internal pipe welding machine as defined m claim 6 in which the annular collar is operablv connected to each engaging clamp by a respective lever 8 An internal pipe welding machine as defined in claim 7 in which each lever is pivotally mounted on a chassis of the internal pipe welding machine 9 An internal pipe welding machine as defined in claim 8 in which each lever is an L-shaped lever 10 An internal pipe welding machine as defined any one of claims 3-9 in which the component is moved by a plurality of actuators 11 An internal pipe welding machine including a plurality of welder assemblies mounted for rotation about a corcesponding pipeline axis relative to a chassis of the internal pipe welding machine, each welder assembly ordmanly welding an associated arc of a joint between the pipe line and a pipe, the internal pipe welding machine providing for one of the welder assemblies to weld at least a substantial part of an arc associated with another welder assembly. 12. An internal pipe welding machine as defined m claim 11 in which each welder assembly can rotate about the pipeline axis by at least 2 x 360 - N degrees, where N is the number of welder assemblies. 13. An internal pipe welding machine as defined in claim 11 or 12 in which each welder assembly can rotate about the pipeline axis by at least 3 X 360 - N degrees, where N is the number of welder assemblies. 14. An internal pipe welding machine as defined in any one of claims 11-12 in which each welder assembly can rotate about the pipeline axis by 360 degrees. 15 An internal pipe welding machine as defined in any one of claims 11-14 m which each welder assembly is mounted on a πng member which can rotate relative to the internal pipe welding machine chassis 16. An internal pipe welding machine as defined in any one of claims 11-15 in which welding cunent for each welder assembly is supplied by a respective flexible welding cunent cable. 17. An internal pipe welding machine as define in claim 16 in which the welder assemblies rotate to an extreme clockwise position wherein at least a portion of each cable is wound in a clockwise direction, the welder assemblies also being capable of moving to an extreme anti-clockwise position wherein at least a part of the said portion of cable is wound in an anticlockwise direction. 18. An internal pipe welding machine as defined m claim 16 or 17, in which each cable is guided by a first cable guide mounted for rotation with the welder assembly about the pipeline axis. 19. An internal pipe welding machine as defined m any one of claims 16-18 in which each cable is guided by a second cable guide mounted on a part of the internal pipe welding machine that does not rotate relative to the chassis. 20. An internal pipe welding machine as defined m claim 18 or 19 in which each first and/or second cable guide has at least one roller rotatable about a radial axis having regard to the pipeline axis 21. An internal pipe welding machine as defined in any one of claims 18-20 in which the first and/or second cable guide is in the form of at least of one disc having a substantially U or V-shaped peπphery to accept the cable. 22. An internal pipe welding machine as defined in claim 21 in which the first and/or second cable guide is m the form of two discs each having a U or V-shaped periphery, mounted such that the U or V-shaped peπphery of each disc forms an aperture through which the cable can pass. 23. An internal pipe welding machine as defined any one of claims 18-22 in which the axial position of that portion of the cable as it leaves the first cable guide is rearward of the axial position of that portion of the cable as it arπves at the second cable guide. 24. An internal pipe welding machine as defined m any one of claims 18-23 including a third cable guide that acts to guide a portion of each cable intermediate the first and second cable guides. 25 An internal pipe welding machine as defined in claim 24 in which the third cable guide is mounted on part of the internal pipe welding machine that does not rotate relative to the chassis. 26. An internal pipe welding machine as defined in claim 24 in which the third cable guide is mounted for rotation with the welder assembhes about the pipeline axis. 27 An internal pipe welding machine as defined in any one of claims 24-26 in which the third cable guide is a roller rotatable about a roller 28. An internal pipe welding machine as defined in claim 27 in which the roller axis parallel to the pipeline axis 29. An internal pipe welding machine as defined m claim 27 or 28 in which the roller is cyhndπcal. 30. An internal pipe welding machine for welding a joint between a pipe and a pipeline including at least one camera capable of being rotated about the pipeline axis for post-weld inspection of the joint. 31. An internal pipe welding machine as defined in claim 30 including a plurality of rotationally mounted welder assembhes for welding the joint, the camera being mounted for rotation with the welder assemblies. 32. An internal pipe welding machine as defined m claim 30 or 31 including only one camera. 33. An internal pipe welding machine as defined in claim 30 or 31 including N cameras where N is the number of welder assemblies 34. An internal pipe welding machine as defined in claim 30 or 31 including N - 2 cameras where N is the number of welder assemblies. 35 An internal pipe welder machine as defined in claim 34 in which each welder assembly can rotate about the pipeline axis by substantially 2 x 360 ÷ N degrees. 36 An internal pipe welder machine as defined m claim 30 or 31 including N ÷ 3 cameras where N is the number of welder assemblies 37 An internal pipe welding machine as defined m claim 36 in which each welder assembly can be rotated about the pipeline axis by substantially 3 x 360 - N degrees. 38. An internal pipe welding machine as defined m any one of claims 30-37 where the camera is a moving picture camera such as a video camera. 39. An internal pipe welding machine as defined m any one of claims 30-38 in which the or each camera is arranged relative to the internal pipe welding machine such that inspection of the joint can be achieved without having to axially move the internal pipe welding machine following welding 40. An internal pipe welding machine as defined in any one of claims 30-39 including a light source to illuminate the joint dunng post-weld inspection of the joint. 41 An internal pipe welding machine as defined in any one of claims 30-40 including at least one moveable protector to cover a camera lens of the camera and/or a light source when the camera is not being used for post-weld inspection of the joint. 42 An internal pipe welding machine including a plurality of welder assemblies mounted for rotation about the pipeline axis relative to the internal pipe welding machine via a beanng arrangement, the bearing arrangement not providing an electπcal path between the welder assemblies and the internal pipe welding machine chassis 43 An internal pipe welding machine as defined m claim 42 in which the beanng anangement is a plain beanng anangement. 44 An internal pipe welding machine as defined m claim 43 in which the plain beanng anangement compnses a plain beanng which provides radial support and a plain beanng which provides axial location 45 An internal pipe welding machine as defined in any one of claims 42-44 in which the welder assemblies are mounted on a πng member with the beanng arrangement positioned functionally between the πng member and the internal pipe welding machine chassis 46 An internal pipe welding machine including a clamp arrangement having a plurality of pipe or pipeline engaging clamps, each having a pipe or pipeline engaging portion and being moveable between a first undamped position, where the engaging clamps are disengaged from an inner wall of a pipe or pipeline, and a second clamped position, where the engaging clamp engage an inner wall of a pipe or pipeline to secure the internal pipe welding machine relative to the pipe or pipeline, wherein movement of the engaging clamps from the first undamped position to the second clamped position results m at least axial movement of the engaging portion towards a weld plane of the internal pipe welding machine 47 An internal pipe welding machine as defined m claim 46 in which movement between the first and second positions linear 48 An internal pipe welding machine including a clamp arrangement having a plurality of pipe or pipeline engaging clamps, and an actuating anangement, the engaging clamps being moved by the actuating anangement between a first unclamp position where the engaging clamps are disengaged from an inner wall of a pipe or pipeline and a second clamp position where the engaging clamps engage an inner wall of the pipe or pipe line to secure the internal pipe welding machine relative to the pipe or pipe line, wherein the actuating anangement includes levers acting to move the engaging clamps between their first and second positions 49 An internal pipe welding machine as defined in claim 48 m which the levers are L-shaped levers 50 An internal pipe welding machine as defined claim 48 or 49 in which the levers are acted upon by a common member 51 An internal pipe welding machine as defined in claim 50 in which the common member is an annular collar 52 An internal pipe welding machine as defined m claim 50 or 51 m which the common member is acted upon by a plurality of actuators 53 An internal pipe welding machine including at least one welder assembly rotatable relative to a chassis of the internal pipe welding machine for welding a joint between a pipeline and a pipe, the internal pipe welding machine including a rotary gas distnbutor having a rotary member for rotation with the/or each welder assembly and a hub which is stationary relative to the chassis, an arcuate gas distπbution groove being positioned in one of the rotary member and hub and being in gas communication with a gas passage in the hub and in gas communication with at least one gas passage in the rotary member, the gas passages and the groove acting to provide gas to the welder assembly duπng welding 54 An internal pipe welding machine as defined in claim 53 in which the gas distπbution groove is positioned in the hub 55 An internal pipe welding machine as defined in claim 53 or 54 in which the gas distπbution groove is a full circumferential groove 56 An internal pipe welding machine as defined in any one of claims 53-55 m which the rotary member is a πng member 57 An internal pipe welding machine as defined m any one of claims 53-56 including a plurality of welders which when in use operate together, and a plurality of conesponding rotary member gas passages, one being associated with each welder assembly 58 An internal pipe welding machine including at least one first welder assembly and at least one second welder assembly operable independently from the first welder assembly, there being a first rotary gas distπbutor as defined in any one of claims 53-57 associated with the at least one first welder assembly and a second gas distnbutor as defined in any one of claims 53-57 associated with the at least one second welder assembly 59 An internal pipe welding machine including at least one welder assembly rotatable relative to a chassis of the internal pipe welding machine for welding a joint between a pipeline and a pipe the welder assembly being supplied by a slip nng which carπes at least one of a welding current and a control signal 60 An internal pipe welding machine as defined in claim 59 m which the control signal being supplied by the slip πng controls a wire feed speed of the welder assembly or movement of a torch head of the welder assembly between an operating and a retracted position

Inventors: BRENNAN MICHAEL ANTHONY, POWER LESLIE ERNEST, TAYLOR REGINALD, BRENNAN, MICHAEL, ANTHONY, POWER, LESLIE, ERNEST, TAYLOR, REGINALD
Applicants: BRENNAN MICHAEL ANTHONY, PIPE O TRONIC WELDING SERVICES, POWER LESLIE ERNEST, TAYLOR REGINALD, BRENNAN, MICHAEL, ANTHONY, PIPE-O-TRONIC WELDING SERVICES LIMITED (IN LIQUIDATION), POWER, LESLIE, ERNEST, TAYLOR, REGINALD
Application year: 2000
Main classification: B23K37
IPC codes: B23K37