METHOD FOR FEEDING SOLID MATERIAL INTO A REACTION SPACE, WHEREIN SOLID MATERIAL IS CONSUMED IN THE REACTION

Abstract: The invention relates to a method for feeding solids (8) into a reaction space (2), which solids are prevented from leaving in the form of a solid substance. The method comprises feeding solids such that the pressure (F1) they exert on the walls of the reaction space (2) or the walls of the feed duct (9) leading to the reaction space is constant, while the reaction space is being supplied with a substance (6) which reacts with the solids and results in the conversion of the solids into non-solid reaction products. The counter-pressure (F) exerted by the walls of the reaction space or the walls of the feed duct leading to the reaction space then decreases and solids are impelled into the reaction space at the same rate as they are consumed during the reaction.

Description: Method for feeding solid material into a reaction space, wherein solid material is consumed in the reaction The invention relates to a method as defined in the preamble of claim 1 for feeding solids into a reaction space, the solids being consumed during the reaction that takes place in the reaction space. In processes where solid matters are transformed into non-solid matters during the reaction, the methods for feeding solid matters are invariably based on the use of sensors for measuring various variables. The sensors are used for measuring either process parameters or any variable consumed in the process, and the feed of solid matters into the reaction is controlled on the basis of the signals emitted by the sensor. Such variables to be measured usually comprise for instance the sohds content or product content, the process temperature or the surface level or weight of the solids. However, control methods based on sensors involve a number of drawbacks. Control methods based on the use of sensors always involve a certain delay, which de- • pends on the process and the sensor in question and causes fluctuation in the process control. Thus, for instance, the delay of oxygen sensors for observing flue gases is in the range from tens of seconds to about one minute, and then there will con- tinually be a small lag between the process steps and the process control. The practical inconvenience caused by this fluctuation depends on the nature of the process to be controlled. In chemical processes, the use of sensors tends to create problems in the dissolution processes of solid matters, i.a. salt, and the combustion processes of solid fuels. In such processes, even small lags between the sohds feed rate and the reaction rate of the solid matter consumed in the process result in fluctuating process parameters, such as for instance the solution concentration, the process efficiency or emissions. Specifically in the case of the combustion process of solid fuels, the entire process is apt to fluctuate, because fuels react in different ways at various stages of the heating of the fuel. The problem is particularly accentuated in the gasification of solid fuels in a solid bed process, because fuel consumption is impossible to measure in practice by any other means than sensors based on the physical shape of the fuel layer. Since solid fuels retain their shape for some time regardless of the reactions of the substance, the use of sensors based on the physical shape, such as the surface, tends to entail clear lags between the fuel feed rate and the reaction rate, resulting in fluctuations in the entire gasification process. When gas is used as an engine fuel, this may in the extreme lead to the engine stalling if the heat content of the gas varies too much. The object of the invention is to eliminate the drawbacks of conventional methods, in which solid matters are fed into a reactor, where these solids are transformed into non-sohd substances during the reaction. In such processes, the lags between the feed rate and the reaction rate of solids impair the outcome of the process in most cases, and for this reason the chief objective of the invention is to eliminate fluctuation by providing a method for feeding solid matters, in which the sohds feed rate is permanently essentially equal to the sohds reaction rate in the reactor. The objective mentioned above is achieved with the method of claim 1 and the apparatus of claim 7 used in this method. In the method of the invention, sohds are fed into a reaction space, which the solids are prevented from leaving in the form of solid substances. Sohds are fed into the reaction space under constant feed pressure, i.e. with constant torque, and then the feed will exert constant pressure on the walls of the reaction space or the walls of the feed duct leading to the reaction space. At the same time, the reaction space is supplied with a substance reacting with the sohds and resulting in the conversion of the sohds into a non-sohd reaction product. During the reaction, the counter- pressure exerted by the walls of the reaction space or the walls of the feed duct lead- ing to the reaction space on the sohds decreases below the feed pressure due to the consumption of sohds, and consequently, sohds are impelled into the reaction space at the same rate as they are being consumed during the reaction. On the one hand, the apparatus of the invention comprises means for feeding sohds and also the substance reacting with the sohds into the reaction space, and the reaction space com- prises means for preventing the solids from leaving the space as sohd substances. The feed apparatus, on the other hand, comprises a feed device and means for maintaining the feed pressure of the feed device constant. The method of the invention and the apparatus used in it allow fluctuation to be eliminated in processes where sohd matters are fed into the reactor, where the sohds are converted into non-solid reaction products. This is achieved with the method for feeding sohds of the invention, where sohds are fed into the reaction space consistently at the same rate as they are being consumed in the reaction. The feed method is based on the fact that, as the solids react and are thus consumed, the counter- pressure exerted by the walls of the reaction space or the walls of the feed duct on the sohds drops, the permanently constant feed rate thus exceeding the counter- pressure, so that sohds are automatically impelled into the reaction space. Having a constant torque, the feed device thus keeps the constant amount of reacting sohds in the reaction space. Whether a high or a low reaction rate, the contact with the sohds and the substances reacting with them will remain constant, and no fluctuation in the lag between the sohds feed rate and the reaction rate, which would impair the reaction efficiency, will occur. The solids feed is preferably performed by means of a hydraulic device utilising the pressure of a hydraulic liquid, such as a hydraulic motor or a hydraulic cylinder. The method is particularly well apphcable to the control of a gasification process, in which the sohd substance to be burnt is a sohd fuel, such as for instance biomass, and the substance reacting with it is air or oxygen. The invention will be described more in detail below with reference to the accompanying figure. Figure 1 is a schematic cross-section of an apparatus used in the combustion proc- ess of a sohd fuel. Figure 1 shows how the combustion process of a sohd fuel is implemented using the feed method of the invention. In the illustrated apparatus 1 for processing sohd fuels, the sohd fuel 8 drops from the solids silo 7 into the feed duct 9, from where it is taken with a screw conveyor 3 to the combustion chamber 2. The reaction space, i.e. in this case, the combustion chamber, is otherwise closed, except for minor apertures 5 in its upper part, through which flue gases generated in the combustion reaction can escape. These apertures should then be small enough to prevent fuel from flowing out. Fuel is introduced into the combustion chamber by means of a screw conveyor 3. The screw conveyor is driven by a hydraulic motor 4 that produces a constant torque FI. The combustion chamber is supplied with biomass via feed duct 9 by means of the screw conveyor, and with air 6, respectively, via the air feed duct, allowing the sohds to escape from the combustion chamber only in the form of flue gases through the apertures 5. During combustion, the solid fuel 8 is gasified and the counter-pressure F exerted by the chamber walls on the fuel drops below the torque FI of the screw conveyor, and then the screw conveyor feeds additional fuel into the combustion chamber. The combustion process of solid fuel has been described above. A similar method is applicable to reactions between solids and the liquid phase, for instance to the dissolution of road salt. The reaction space is supphed with water and calcium chloride. As the calcium chloride crystals are dissolved into water in the reaction space, the feed apparatus impels additional salt into the reaction chamber, and there will be no variation in the concentration of the produced solution caused by shortage of salt. Only a number of embodiments of the invention have been described above, how- ever, it is obvious to those skilled in the art that the invention can be implemented using several other optional methods and apparatus set-ups within the scope of protection of the claims. Thus, screw conveyance can be replaced for instance with a piston, which is actuated with a hydraulic cylinder. In their most straightforward embodiment, the means for preventing the sohds from leaving the reaction space may be based on the poor viscosity of the fuel, as in the embodiment of example 1. The sohds may be prevented from leavmg the reaction space by other means as well, such as a mesh structure provided on the walls of the reaction space. The pressure generated by the sohds may be exerted on the walls of the reaction space, as in the example of figure 1. Optionally, a constriction may be provided in the feed duct in the vicinity of the mouth leading to the reaction space, the sohds passing through the constriction into the reaction space only at the same rate at which it being consumed during the reaction.

Claims: Claims 1. A method for feeding sohds (8) into a reaction space (2), characterised in that the reaction space, which the sohds are prevented from leaving as sohd substances, is supplied with sohds exerting constant pressure (FI) on the walls of the reaction space or the walls of the feed duct (9) leading to the reaction space, and at the same time, the reaction space is supplied with a substance (6) which reacts with the sohds and results in conversion of the sohds into non-sohd reaction products, so that the counter-pressure (F) exerted by the walls of the reaction space or the walls of the feed duct leading to the reaction space decreases and solids are impelled into the re- action space at the same rate as they are consumed during the reaction. 2. A method as defined in claim 1, characterised in that the constant feed pressure (FI) of sohds (8) is attained by feeding sohds by means of a device (4) actuated under the pressure of a hydraulic liquid. 3. A method as defined in claim 1, characterised in that the substance (6) reacting with the sohds is a gas or a liquid. 4. A method as defined in claim 3, characterised in that the sohds (8) are a sohd fuel and the substance (6) reacting with it is air, aqueous vapour or oxygen. 5. A method as defined in claim 4, characterised in that the sohds (8) are a salt and the substance (6) reacting with it is a gas or a liquid. 6. A sohds processing apparatus (1), comprising means for feeding sohds into the reaction space (2), sohds (8) being consumed in the reaction that takes place in the reaction space, and means for feeding a substance (6) reacting with the sohds into the same reaction space, characterised in that the means for feeding sohds into the reaction space comprise a feed device (3) and means (4) for mamtaining the feed pressure of the feed device constant, and the reaction space (2) comprises means (5) for preventing the sohds from leaving the reaction space in the form of a sohd substance. 7. An apparatus as defined in claim 6, characterised in that the feed device (3) is a piston or screw means and that the feed pressure (FI) it generates is maintained constant with a hydraulic device (4).

Inventors: HAAVISTO ILKKA, HAAVISTO, ILKKA
Applicants: HAAVISTO ILKKA, PYROX OY, HAAVISTO, ILKKA
Application year: 2000
Main classification: F23K3
IPC codes: B01J3, B01J4, B01J8, F23K3