Granulator for flowing material

Abstract: A granulator for finely granulating pressurized raw material comprises a cylindrical body provided with an inlet and an outlet, at least two plates (17,18) superposed on each other such that the plates are flush with the cylindrical body and assembled into the cylindrical body such that mutual relative positional relation is maintained, each of the plates comprises a large number of through holes (20) and a large number of grooves (21) for connecting the through holes to one another on each of the superposed faces of the plates, and the grooves in one of the plates intersect with the grooves in the other plate on the superposed faces at a large number of positions in a state in which the plates are superposed on each other.

Description: BACKGROUND OF THE INVENTION Field of The Invention The present invention relates to a granulator for finely granulating material handled in various industries such as food, chemical and medical industries, and more particularly, to a granulator for finely granulating material into lactescent, dispersed or crushed state particles having uniform (or homogeneous) particle diameters of micron or smaller, thereby obtain stable particle size distribution. Description of The Related Art US 5,227,109 discloses a device for producing multicomponent polymer fibres having a spinning head comprising several plates which combine separate streams of polymers to form bicomponent fibres. As a granulator of material, an APV galling homogenizer investigated by inventor uses a principle shown in Fig. 1(not prior art). That is, in Fig. 1, a valve 2 is opposed to a valve seat 1 while leaving a slight gap therebetween. Raw material sent under a high pressure is ejected from the gap to collide against an inner wall of an impact ring 3, thereby finely granulating and homogenizing material in the raw material, and the obtained material is taken from a body 4. In this conventional granulator, a desired amount of processed material (1 to 40 ton/h) is obtained under a processing pressure of hundreds kgh/cm 2 to 1,000 kgf/cm 2 using this principle. However, in the case of this conventional granulator, it is difficult to adjust the fine gap for allowing the raw material to eject for obtaining a desired amount of processed material (per time). For this reason, the gap, which is greater in some degree, must be used. Therefore, there are problems that the processing pressure applied to the raw material is inevitably increased as high as hundreds kgh/cm 2 to 1,000 kgf/cm 2 , the entire granulator becomes expensive for pressure proofing. SUMMARY OF THE INVENTION The present invention has been achieved to solve the above problems, and it is therefore an object of the invention to provide a granulator capable of finely granulating a raw material without increasing a processing pressure applied to the raw material unlike the conventional technique, and capable of obtaining a desired amount of processed material. To achieve the above object, the present invention has structures as described in aspects below. That is, according to a first aspect of the invention, there is provided a granulator for material comprising a cylindrical body provided with an inlet and an outlet, at least two plates superposed on each other such that the plates are flush with the cylindrical body and assembled into the cylindrical body such that mutual relative positional relation is maintained, wherein each of the plates comprises a large number of through holes and a large number of grooves for connecting the through holes to one another on each of the superposed faces of the plates, and the grooves in one of the plates intersect with the grooves in the other plate on the superposed faces at a large number of positions in a state in which the plates are superposed on each other. According to the invention of the first aspect, raw material flowed into one through hole of the plate A head-on collides against a flat face of the plate B perpendicularly, and the raw material is diverted into upper, lower, left and right grooves which connect through holes and adjacent through holes to each other. The raw material flowing into one groove from opposite sides head-on collides against other raw material at an intersection of the groove of the plate B and merge with each other, and flow into opposite sides of the groove of the plate B. In the plate B, raw material flowing into one through hole from the upper, lower, left and right grooves head-on collides with other raw material on the parting face, and the raw material flows into a direction perpendicular to the parting face, and flows through this through hole into a lower pressure side. The plates A and B include the large number of through holes and grooves, and the grooves of both the plates intersect with each other on the superposed faces. Therefore, head-on collisions occur in many places and thus, even if the processing pressure is equal to or lower than 100 kgf/cm 2 (e.g., 70 kgf/cm 2 ), the material in the raw material is granulated, and a desired processing amount of material can be granulated. According to a second aspect of the invention, in the granulator for material of the first aspect, the large number of through holes are arranged in a lattice-pattern, the through holes of the one plate are located in wall portions of the lattice pattern with respect to the through holes of the other plate, and the large number of grooves intersect with each other at a large number of positions. With the invention of the second aspect, since the large number of through holes are located at the walls of the lattice pattern, all the raw material flowing into the large number of through holes of the plate A head-on collides in a direction perpendicular to the walls of the plate B, it is possible to reliably achieve the effect of the invention of the first aspect. According to a third aspect of the invention, in the granulator for material of the first aspect, the large number of through holes provided in the plates are arranged in the same manner or in such a manner that all walls of the lattice pattern on each of the superposed faces are closed with each other in a state in which the plates are superposed on each other. With the invention of the third aspect, the large number of through holes provided in the plates are arranged in the same manner or in such a manner that all walls of the lattice pattern on each of the superposed faces are closed with each other in a state in which the plates are superposed on each other. Therefore, the large number of grooves intersect with each other at right angles in a large number of locations, and it is possible to reliably achieve the effect of the invention of the first aspect. According to a fourth aspect of the invention, in the granulator for material of the first aspect, a shape of the cylindrical body is circular. According to the invention of the fourth aspect, since the shape of the cylindrical body is circular, stagnation of the flow of raw material and dispersion of flow rate caused by the stagnation are reduced to the minimum, and it is possible to reliably achieve the effect of the invention of the first aspect. According to a fifth aspect of the invention, there is provided a granulating system for material comprising a raw material supplying port for supplying raw material, a high pressure pump for pressurizing the raw material sent from the raw material supplying port, a granulator for granulating the raw material sent from the high pressure pump, and a granulated product receiver for taking out granulated product which was finely granulated by the granulator, wherein the granulator comprises a cylindrical body provided with an inlet and an outlet, at least two plates superposed on each other such that the plates are flush with the cylindrical body and assembled into the cylindrical body such that mutual relative positional relation is maintained, wherein each of the plates comprises a large number of through holes and a large number of grooves for connecting the through holes to one another on each of the superposed faces of the plates, and the grooves in one of the plates intersect with the grooves in the other plate on the superposed faces at a large number of position in a state in which the plates are superposed on each other. Therefore, according to the present invention, when the material is finely granulated, the processing pressure can be reduced while keeping the processing ability, and the cost of the entire apparatus can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an explanatory diagram of a principle of an apparatus bearing certain disadvantages compared to the present invention; Fig. 2 is a general system diagram including a granulator of the present invention; Fig. 3 is a vertical sectional view of the entire granulator shown in Fig. 2; Fig. 4 is a perspective view of discs A and B which are elements shown in Fig. 3; Fig. 5 is a front view of the disc A of an embodiment (large diameter); Fig. 6 is a sectional view taken along the line VI-VI in Fig. 5; Fig. 7 is a front view of the disc B which pairs with the disc A shown in Fig. 5; Fig. 8 is a sectional view taken along the line VIII-VIII in Fig. 7; Fig. 9 is a schematic view of parting faces of the discs showing a superposed state between a large number of through holes and grooves of the disc A shown in Fig. 5 and the disc B shown in Fig. 7; Fig. 10 is a front view of a modification of the disc A in which only the parting position holes are changed as a substitute for the disc B; Fig. 11 is a front view of the disc A of another embodiment (small diameter); and Fig. 12 is a front view of the disc B that pairs with the disc A shown in Fig. 11. DESCRIPTION OF THE PREFERRED EMBODIMENT An embodiment of the present invention will be explained with reference to Figs. 2 to 4. In a general system diagram in Fig. 2, a symbol 10 represents a raw material supplying port 10, a symbol 11 represents a high pressure pump for pressurizing a raw material under a pressure of about 70 kgf/cm 2 , a symbol 12 represents a system generator, i.e., a granulator which can be also called as heart of the system, and a symbol 13 represents a receiver of a finely granulated product. Fig. 3 is sectional view of a body 12. The body 12 includes a single cylindrical body 15 comprising an inlet-side cylinder 14A and an outlet-side cylinder 14B coupled to each other by a bolt 16, and a disc 17 and a disc 18 as so-called elements made of hard material. The disc 17 and the disc 18 are superposed at a position determined by a pin 19 and assembled into the cylindrical body 15 such that the disc 17 and the disc 18 are flush with P faces. As shown in schematically in a perspective view of Fig. 4, the disc 17 and the disc 18 have the same outer diameters and thicknesses. Both the disc 17 and disc 18 have a large number of through holes 20 arranged in a vertically and horizontally lattice manner, and have a large number of grooves 21 for connecting the through holes 20 to one another. The grooves 21 are formed on the P faces. Since grooves 21 of the disc 17 exist on its back face, they are not shown in Fig. 4. The disc 17 and disc 18 respectively have a hole 22A and a hole 22B into which the pin 19 is inserted. In a state in which both the discs are superposed, the lattice-like through holes formed on one of the discs are positioned on wall portions of the lattice pattern of the other disc. At that time, the grooves of the one disc and the grooves of the other disc intersect with each other at right angles on a large number of locations. Figs. 5 to 8 show one embodiment of discs A and B. In Fig. 5, the disc 17 has a diameter of 40mm and a thickness of 5 mm is provided with 56 through holes 20 in all of 1.36 mm with seven columns and eight rows at with 2.6 mm pitches so that 10 ton/h processing can be carried out. The grooves 21 of 0.7 mm width and 0.5 mm depth are provided for connecting the through holes 20 to one another. In Fig. 7, the disc 18 paring with the disc 17 is provided with a total of 68 through holes 20 of 1.48 mm (which is slightly larger than that of the disc A but may be the same as that of the disc A) with eight columns and nine rows at with the same pitches except four corners. The grooves 21 of the same width and same depth are provided for connecting the through holes 20 to one another. If the discs shown in Figs. 5 and 7 are superposed on each other such that the holes 22A and 22B are aligned to each other, as shown in the schematic diagram shown in Fig. 8, one side through holes 20 (shown with solid lines) are positioned on the walls 23 of the lattice pattern of the other side through holes 20 (shown with dotted lines), and the grooves 21 of the disc A 16 shown with solid lines and the grooves 21 of the disc 17 shown with dotted lines intersect with each other at right angles. In Fig. 10, the through holes 20 and the grooves 21 are arranged in the same manner of the arrangement shown in Fig. 5, but a hole 22B is provided directly above the through holes 20 and the grooves 21. This disc B substitutes as the disc shown in Fig. 7. That is, if the disc shown in Fig. 10 is superposed on the disc shown in Fig. 4 such that the holes 22A and 22B are aligned to each other, the structure thereof is the same as that shown in Fig. 9. In this case, the working of the through holes and the grooves between the disk A and B is quite the same, and only working positions of the positioning holes 22A and 22B may be changed. Figs. 11 and 12 shows concrete examples of a disc 17 and a disc 18 having a diameter of 26 mm and a of thickness of 5 mm capable of processing 4 ton/h. The sizes of the through holes 20 and the grooves 21 are the same as those shown in Figs. 5 and 7, but the disposition and the number thereof are different. That is, in Fig. 11, there are 25 through holes 20 in all arranged from the center O of the disc 17 with equal pitches, and in Fig. 12, there are 32 through holes 20 in all except on the center O of the disc 18. If the discs A and B are superposed, the structure thereof becomes substantially the same as that shown in Fig. 9. In the present invention, the large number of through holes and the grooves provided in the discs A and B may be arranged in circumferential and radial directions rather than arranging them in the vertical and horizontal lattice-like pattern. In both the disc A and B, the large number of through holes and the grooves may be arranged in quiet the same manner, and they may be aligned by deviating center positions or rotating through a predetermined angle, and the grooves may intersect with each other at a large number of positions such that the through holes are not superposed on each other. The number of discs A and B is not limited to two, and three or more discs may be combined.

Claims: A granulator (12) for granulating material, comprising: a cylindrical body (15) provided with an inlet and an outlet, at least two plates (17, 18) superposed on each other such that said plates (17, 18) are flush with said cylindrical body (15) and assembled into said cylindrical body (15) such that mutual relative positional relation is maintained, wherein each of said plates (17, 18) comprises a large number of through holes (20) and a large number of grooves (21) for connecting said through holes (20) to one another on each of the superposed faces (P) of said plates (17, 18), and said grooves (21) in one (17) of said plates (17, 18) intersect with said grooves (21) in the other plate (18) on said superposed faces (P) at a large number of positions in a state in which said plates (17, 18) are superposed on each other. A granulator (12) for granulating material according to claim 1, characterized in that said large number of through holes (20) are arranged in a lattice-pattern, said through holes (20) of said one plate (17) are located in wall portions (23) of said lattice pattern with respect to said through holes (20) of said other plate (18), and said large number of grooves (21) intersect with each other at a large number of positions. A granulator (12) for granulating material according to claim 1, characterized in that said large number of through holes (20) provided in said plates (17) are arranged in the same manner or in such a manner that all walls (23) of said lattice pattern on each of said superposed faces (P) are closed with each other in a state in which said plates (17, 18) are superposed on each other. Use of a granulator according to any one of claims 1 to 3 in a granulating system for granulating material, the granulating system comprising: a raw material supplying port (10) for supplying raw material, a high pressure pump (11) for pressurizing said raw material sent from said raw material supplying port (10), the granulator (12) for granulating said raw material sent from said high pressure pump (11), and a granulator product receiver (13) for taking out granulated product which. was finely granulated by said granulator (12). Method for producing granulated material, comprising the steps of: providing a granulator (12), said granulator (12) comprising: a cylindrical body (15) provided with an inlet (14A) and an outlet (14B), at least two plates (17, 18) superposed on each other such that said plates (17, 18) are flush with said cylindrical body (15) and assembled into said cylindrical body (15) such that mutual relative positional relation is maintained, wherein each of said plates (17, 18) comprises a large number of through holes (20) and a large number of grooves (21) for connecting said through holes (20 ) to one another on each of the superposed faces (P) of said plates (17, 18), and said grooves (21) in one (17) of said plates (17, 18) intersect with said grooves (21) in the other plate (18) on said superposed faces (P) at a large number of positions in a state in which said plates (17, 18) are superposed on each other, supplying raw material through a raw material supplying port (10), pressurizing (11) said raw material sent from said raw material supplying port (10) and pressing (11) said raw material through the granulator (12) and its at least two plates (17, 18), thereby finely granulating said raw material and obtaining a finely granulated product, and collecting (13) the granulated product.

Inventors: HATTORI YOSHINOBU, HATTORI, YOSHINOBU
Applicants: S G ENGINEERING CORP, S.G ENGINEERING CORPORATION
Application year: 2000
Main classification: B01J2
IPC codes: B01J2, B01J19, B02C19, B30B11, B01F5