Nutsetter

Abstract: A tool for driving headed fasteners has an opening in the tool. The opening is defined by a wall of the tool. The wall has a plurality of flat planar surfaces. The planar surfaces are connected by a connection at the ends of each planar surface to define the opening. Each connection surface has a convex surface continuous with the planar surface. A concave surface is continuous with the convex surface. The convex and concave surfaces define arcs with the arcs having the same radius.

Description: The present invention relates to a tool for driving headed fasteners, and more particularly, to a socket type tool or a nutsetter according to the preamble of claim 1. Such a tool is known for example from US-A-4 581 957. When loosening or tightening headed fasteners, it is desirous to remove or tighten the fastener without marring or destroying the head. Generally, fastener heads are six-sided and known in the field as hex heads. When tightening a hex head, it is important to apply a force near but not at the vertices of adjacent flat sides. This prohibits the rounding of the vertices and thus enables the hex head to be easily turned by a nutsetter or the like. Various tools exist in the art for tightening hex heads. The following United States patents illustrate various designs for accomplishing the tightening or loosening of the hex heads. These United States patents define different surfaces to position around and exert a force on the hex heads. These tools are illustrated by U.S. Patent Nos. 4,581,957; 5,481,948; 4,882,957; 5,012,706; 5,284,073; 5,131,312; 4,512,220; 5,092,203; 4,930,378; 4,598,616; 4,765,211; 5,219,392; and 5,388,486. While these tools appear to work satisfactorily for their intended purpose, inventors strive to improve the art. The present invention provides the art with a tool that provides clearance for the vertices of the hex heads. The tool bore, at the intersection of the flat surfaces, reduces stress concentrations and thus reduces the possibility of bursting a female socket. The present invention has a contact surface which provides an enhanced mechanical advantage. The present invention provides a tool with a contact face that exerts equal force in both directions of rotation. The tool also contacts the hex heads away from its vertices to reduce the possibility of rounding the polygonal shape of the hex head. According to the present invention, there is provided a tool for driving headed fasteners comprising: an opening in said tool; said opening being defined by a wall of said tool, said wall having a plurality of planar surfaces, a connection surface connecting pairs of said planar surfaces at their adjacent ends to define said opening, each said connection surface having a convex surface continuous with one of said planar surfaces and a concave surface continuous with said convex surfaces, said concave and convex surfaces defining arcs characterised in that said arcs have the same radius (R). In accordance with one aspect of the invention, a tool for driving headed fasteners comprises an opening in the tool. The opening is defined by a wall of the tool. The wall has a plurality of planar or flat surfaces which are connected to one another by connecting surfaces at their ends to define the opening. Each connecting surface has a convex surface continuous with one of the planar surfaces. Also, a concave surface is continuous with the convex surfaces. The concave and convex surfaces define arcs with the arcs having the same radius. The concave surfaces are symmetric about a central axis of the tool. The convex surfaces intersect the planar surfaces at a tangent point. Also, the convex surfaces intersect the concave surfaces at a tangent point. The convex surface contacts the fastener head such that the contact point is at an angle with respect to a line bisecting the flat surface to the tool center with a line from the contact point to the tool center, the angle being from about nineteen to twenty-three (19°-23°) degrees. Further, the radius of the convex and concave surfaces is proportional to a distance between parallel planar surfaces such that the radius is eight (8%) percent of the distance. Also, the concave surfaces are on a circle with the center at the center of the tool. The circle has a diameter which is about 1.178 times the distance between planar parallel surfaces. The contact surfaces apply equal force to the hex head whether the fastener is loosened or tightened. From the following detailed description, taken in conjunction with the drawings and subjoined claims, other objects and advantages of the present invention will become apparent to those skilled in the art. Figure 1 is a perspective view of a nut driver socket in accordance with the present invention. Figure 2 is a side view of an extension with a socket in accordance with the present invention. Figure 3 is a plan view of the socket in the direction of Arrow 3. Figure 4 is a partial enlarged view of Figure 3 within the circle 4. Figure 5 is a plan view of another embodiment of the present invention. Figure 6 is a plan view of an additional embodiment of the present invention. Turning to the figures, particularly Figure 1, a nut driver socket is illustrated and designated with the reference numeral 10. The socket 10 includes a wall 12 which defines a central bore 14. The central bore 14 has a polygonal shape, preferably a hexagon, to receive fastener hex heads 16. The central bore 14 is defined by a plurality of flat planar surfaces 18 and connecting portions 20. The flat planar surfaces 18 are positioned with respect to one another such that the surfaces which are parallel with respect to one another define a distance H. The distance H defines the head size to which the particular socket fits. The planar surfaces 18 may run the entire distance through the socket or they may terminate anywhere along the socket. The connecting surface 20 is best illustrated in the enlarged view in Figure 4. The connecting surface 20 includes a convex surface 22 which is continuous with the flat planar surface 18 and a concave surface 24. The concave surface 24 is continuous with the convex surface 22. Thus, at adjoining planar surfaces, each convex surface 22 leads into the concave surface 24. The convex 22 and concave 24 surfaces both define arcs. Each arc is defined by a radius R which, in both the convex and concave surfaces, is the same. The size of the radius is proportional to the distance (H) between the parallel planar surfaces. The proportion is such that the radius is at a ratio of 0.08 H. The convex surface 22 joins the flat planar surface 18 at a tangent point of the curve of convex surface. Likewise, the concave surface 24 joins the convex surface 22 at a tangent point of the curves of the concave surface. Further, as can be seen from the circle 26 drawn in dot-and-dash, the concave surfaces are along a circle which is centered at the center of the tool. The circle 26 has a size which is at a ratio of 1.178 times H. Thus, the outside quadrant is tangent through the circle with the center at the center of the socket. The point where the tool contacts the hex head is along the convex surface. The contact point is positioned at an angle (α) with respect to the center of the tool. Taking the line L1 from the midpoint of the flat surface 18 to the center and then striking a line L2 from the midpoint to the contact point such that the angle between L1 and L2 is between nineteen and twenty-three (19°-23°) degrees. This position of the contact point provides increased mechanical advantage in applying the force. Also, equal force is applied to the hex head in both directions of rotation. Turning to Figures 5 and 6, the invention is illustrated on a closed box end wrench 30 and closed end wrench 40. It is understood that the flat surfaces and connecting portions are the same as those previously described and are identified with the same numerals.

Claims: A tool (10) for driving headed fasteners comprising: an opening (14) in said tool; said opening (14) being defined by a wall (12) of said tool, said wall having a plurality of planar surfaces (18), a connection surface (20) connecting pairs of said planar surfaces (18) at their adjacent ends to define said opening (14), each said connection surface (20) having a convex surface (22) continuous with one of said planar surfaces (18) and a concave surface (24) continuous with said convex surfaces (22), said concave and convex surfaces (22, 24) defining arcs characterised in that said arcs have the same radius (R) The tool according to Claim 1, wherein said concave surfaces being symmetrical about a perpendicular bisector of said planar surfaces (18). The tool according to either Claim 1 or Claim 2, wherein said convex surface (22) intersects said planar surface (18) at a tangent. The tool according to any one of the preceding claims, wherein said convex surface (22) intersects said concave surface (24) at a tangent. The tool according to any one of the preceding claims, wherein in use said convex surface (22) contacts a head of a fastener (16) for driving said fastener (16), such that a point of contact is at an angle (α) of from substantially nineteen to twenty-three degrees, wherein said angle (α) is measured between a line (L 1 ) from a midpoint of a planar surface (18) to the tool center and a line (L 2 ) from the tool center to a point of contact with the head of the fastener (16). The tool according to any one of the preceding claims, wherein said radius (R) is proportional to a distance (H) between parallel planar surfaces (18) such that said radius (R) is eight percent of said distance (H). The tool according to any one of the preceding claims, wherein outermost portions of said concave surfaces (24) are tangential to a circle with a center at the center of said tool (10). The tool according to Claim 7, wherein said circle (26) has a diameter, said diameter being 1.178 times the distance (H) between parallel planar surfaces (18).

Inventors: DOBSON STEWART B, MASSIH MALEK ABDUL, DOBSON, STEWART B., MASSIH, MALEK ABDUL
Applicants: BLACK & DECKER INC, BLACK & DECKER INC.
Application year: 2000
Main classification: B25B13
IPC codes: B25B13