CRACK RESISTANT VALVE PLATE FOR A SLIDE GATE VALVE

Abstract: The invention relates to a refractory plate (1) for a slide gate valve, having a pouring hole (3), circumscribed by a circle C of center (4), at least a portion of the edges (15, 16, 17, 18) of the plate (1) are angularly oriented so as to focus the clamping forces optimally in the throttling area and around the pouring hole.

Description: Crack resistant valve plate for a slide gate valve Description This invention generally relates to valve plates for use in slide gate valves for controlling a flow of molten metal, and is specifically concerned with a valve plate that is resistant to cracks caused from thermomechanical stresses Shde gate valves are commonly used to control a flow of molten metal in steel making and other metallurgical processes Such valves generally comprise a support frame, an upper stationary valve plate having an orifice in registry with a tundish or ladle nozzle for conducting a flow of molten metal, and a throttle plate likewise having a metal conducting orifice that is slidably movable under the stationary valve plate In slide gate valves used in conjunction with continuous casting molds, a lower stationary valve plate is provided beneath the movable throttle plate which likewise has a flow conducting orifice that is substantially aligned with the orifice of the upper stationary plate The rate of flow of molten metal is dependent upon the degree of overlap of the orifice of the slidably movable throttle plate with the orifice of the upper stationary plate The movable throttle plate is usually longer than the stationary throttle plates in order to give it the capacity of throttling the flow of molten metal from both the front and back edges of its own orifice, as well as the ability to shut off the flow altogether by bringing its orifice completely outside of any overlap with the orifices of the stationary plate Typically, the throttle plate is slidably manipulated between the stationary plates by means of a hydraulic linkage The throtde plate and the stationary plate are mounted in respectively a lower indentation and an upper indentation, each of these plates resting in an indentation through a surface that becomes its support surface and cooperating w th the other plate through a surface that becomes its sliding or working surface Both the throttle plate and the stationary plates of such slide gate valves are formed from heat and erosion resistance refractory materials, such as aluminum oxide, alumina- carbon, zirconium oxide However, despite the heat and erosion resistance of such refractory matenals, the severe thermomechanical stresses that they are subjected to ultimately causes some degree of cracking to occur For example, in steel making, each valve plate is subjected to temperatures of approximately 1600°C in the area immediately surrounding its flow- conducting orifice, while its exterior edges are experiencing only ambient temperature The resulting large thermal gradient creates large amounts of thermomechanical stress as the area of each plate immediately surrounding its orifice expands at a substantially greater rate than the balance of the plate These stresses cause cracks to form which radiate outwardly from the orifice of the plate If nothing is done to contain the spread of these cracks, they can extend all the way to the outer edges of the plate, causing it to break To prevent the spreading of such cracks and the consequent breakage of the valve plates various solutions have been developed in the prior art In a first attempt, improved clamping mechanisms have been designed The purpose of these mechanisms is to apply sufficient pressure around the perimeter of the plate so that cracks emanating from the orifice do not spread to the edges of the plate One such mechanism comprises a frame having screw-operated wedges which engage corners of the plate that have been truncated in an angle that is complementary to the angle of the wedges Such a system is disclosed in the document DE-C2-3,522, 134 While such frame and wedge-type clamping mechanisms constitute an advance, the inventors have noted some shortcomings with this design that prevent it from achieving its full, crack-retarding potential Generally, the clamping forces are not uniformly focused where the maximum amount of cracking occurs, l e , in the vicinity of the orifice where the greatest amount of thermomechanical stresses are present Moreover, the applicants have observed that, generally, the angular orientation of the truncated corners in such plates does not optimally prevent the spreading of cracks, as previously thought Such non-optimality results from the fact that crack formation is not uniformly distributed 360° around the orifice, but instead is biased along the longitudinal center line of all valve plates whether stationary or movable Such an asymmetrical distribution of cracks around the plate orifices is believed to occur as a result of the longitudinal sliding action of the throttle plate across the faces of the stationary plates The USP 5,626, 164 discloses a crack resistant valve plate, the shape of said plate being designed to prevent the formation and spreading of cracks therein This plate has an axis, and an orifice for conducting molten metal that is positioned along said axis, and truncated corners for focusing a clamping force toward said axis in the vicinity of said orifice, wherein each of said truncated corners is orthogonal to a line extending between a tangent point to said orifice, across said axis, and through an intersection of hnes drawn parallel to converging plate edges that are spaced from said edges a distance equal to one- half of a width of said orifice In the document WO-A1 -98/05451 , there is disclosed a variant of this solution wherein the angles between the lateral faces of the plate are defined so as to extend the life-time of the plate While the USP 5,626, 164 solution constitute already a markedly clear advance over the previously known solution, applicants have tried to still optimize the plate shape Clearly, there is a need for a valve plate whose shape optimally focus the clamping forces in the most crack-prone areas of the plate in order to maximally retard the lengthening of any such cracks Ideally, the corners should have a length sufficient to avoid the production of unwanted localized mechanical stresses in the corners Generally speaking, the invention is a crack resistant valve plate assembly for use m a slide gate valve that overcomes or at least ameliorates all of the disadvantages associated with the prior art or that at least equals the performance of the plate disclosed in USP 5,626, 164. The invention relates thus to a refractory plate for a slide gate valve having an orifice - the pouring hole - for conducting molten metal. Most often said orifice is circular, more generally, it is circumscribed by a circle C of diameter Φ. The plate may be circumscribed by a rectangle R having two sides parallel to the sliding trajectory of the plate in the slide gate valve. The rectangle R has a longitudinal axis which is defined as its longest symmetry axis and that will coincide with the preferential sliding trajectory of the plate. It is however to be clearly understood that this concept of preferential sliding trajectory is an intrinsic characteristic of the plate according to the invention and that this plate may be slid in a gate valve according to a direction which is not the optimal or preferential one. For construction purpose, the rectangle R is divided into four quadrants by two perpendicular lines intersecting at the center of the circle C, the two perpendicular lines being respectively parallel to the long and short sides of the rectangle R. Each quadrant has intersecting diagonals: diagonals Dl, DT, D"l, D"T joining the center of the circle C to the corners of the rectangle R and diagonals D2, D'2, D"2 and D'"2 joining adjacent intersections of the perpendicular lines intersecting at the center of the circle C with the sides of the rectangle R. The pouring hole may be centrally located in the plate, but most often, it is offset along the longitudinal axis so that throttling may be effected on a longer area. The pouring hole may also be slightly offset along an axis perpendicular to the longitudinal axis. The plate has angularly oriented edges - figuring the truncated corners of the rectangle R - for focusing clamping forces toward the vicinity of the orifice and toward the throttling area to prevent the formation and spreading of cracks therein. According to the invention, at least a portion of the edges are defined as follows: - the edges farest from the pouring hole (thus, closest to the throttling area) are substantially parallel to the diagonal D2 of the quadrant containing said edge and - the edges closest to the pouring hole (thus farest from the throttling area) are substantially parallel to - either a line perpendicular to the diagonal D 1 of the quadrant containing said edge; - either a diagonal D2 of the quadrant comprising said edge; - either a line comprised between above defined lines. It will be understood that in the scope of the present specification, when two directions are said substantially parallel, that means that these directions are parallel ± 5°. Applicants have indeed determined that such a plate shape focus optimally the clamping force to two different areas of the plate. On the one hand, the throttling area is kept in compression, preventing thus the apparition of cracks in that region and on the other hand, the perimeter of the pouring hole is also kept in compression, preventing thus the spreading of cracks radiating from the pounng hole Applicants have observed that the newly designed plate is extremely advantageous Firstiy, far less cracks are observed Secondly, even if they still occur, the cracks do not spread up to the plate edges, so that air ingression is markedly reduced And thirdly, when the plate according to the invention is used in combination with an appropnate clamping device, the cracks, if any, only occur in acceptable area I e , they do not occur in the throttling area, neither do they occur directly in the area between the pounng hole and the closest edges The plate may be symmetncal with respect to its longitudinal axis, but in the preferred embodiment, the plate is not symmetncal with respect to the longitudinal axis Thanks to this asymmetry, the plate may only be mounted in one position in the upper indentation and in one position in the lower indentation so that the support surface of the plate becomes its sliding or working surface when the plate passes from one position to the other in case recycling of the plates is desirable The plate may have only four edges defined as above, but in order to avoid sharp angles, it may have more edges In such a case, the supplemental edges may (or not) be parallel and/ or perpendicular to the longitudinal axis It must be understood that according to the present invention, it is not mandatory that the plate be polygonal On the contrary, in case a clamping band is used around the plate, such clamping band can apply localized mechanical stresses - which could turn into cracks - onto the vertex defined by adjacent edges Therefore, it is advantageous that the corner be rounded In the preferred embodiment, only a portions of the edges satisfy the above definition More preferably, the balance of the edges are comprised of curves joining the said edges portions and most preferably of transition radius of the said edges BRIEF DESCRIPTION OF THE FIGURES FIGS 1 and 2 are top plan views of plates of the invention DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT With reference now to Fig 1 , wherein like numbers designate hke components throughout the figures, the invention relates to a valve plate 1 for use in a slide gate valve of the type used to regulate a flow of molten steel or other metal from a tundish to a mold or from a ladle to a tundish The plate 1 has an orifice 3 for pouring the molten metal stream Said pouring hole 3 is circumscribed by a circle C of center 4 Fig 1 illustrates a plate with a non circular pounng hole and Fig 2 shows a plate with a pouring hole 3 corresponding to the circle C Rectangle R is visible on Figs 1 and 2 Rectangle R circumscribes plate 1 and has its longest sides parallel to the sliding trajectory 2 of the plate in the shde gate valve For construction purpose it is necessary to draw two perpendicular hnes 5 and 6 which cross at the center 4 of the circle C and which are parallel to the short and long sides of the rectangle R These lines define thus four quadrants of the rectangle R Each quadrant has intersecting diagonals D l , DT , D'T and D'" l joining the center 4 of the circle C to the four corners (7, 8, 9, 10) of the rectangle R and D2, D'2, D"2 and D'"2 joining adjacent intersections (11 , 12, 13, 14) of the lines 5 and 6 with the sides of the rectangle R According to the invention, the edges of the plate specially designed to focus the clamping forces in the throttling area, l e the edges 15 and 16 which are the farest from the pounng hole 3, thus closest to the throttling area, have at least a portion (against which the clamping force will be applied) that is parallel to the diagonal D2 or D'2 of the quadrant containing said edge On both Figs 1 and 2, at least a portion of the edge 15 is parallel to the diagonal D2 and at least a portion of the edge 16 is parallel to the diagonal D'2 On Fig 1 , the entire edges 15 and 16 are parallel to the diagonals D2 and D'2 while on Fig 2, only a portion of the edges 15 and 16 is parallel to the diagonals D2 and D'2 The edges of the plate which are specifically designed to focus the clamping forces around the pouring hole 3, l e the edges 17 and 18 which are the closest from the pounng hole 3 may be shaped perpendicular to the diagonals D'T or D " 1 of the quadrant containing said edge or, in other words, parallel to a direction 19 or 20 defined as a perpendicular to the diagonals D 1 or D 1 This embodiment is illustrated on both edges 17 and 18 of Fig 2 which are respectively perpendicular to diagonals D' 1 and D ' 1 Alternatively, these edges 17 and 18 may be shaped parallel to the diagonals D"2 or D '2 of the quadrant containing them as is illustrated on edge 18 of Fig 1 which is parallel to diagonal D "2 In another variant, the edges 17 and 18 may be onented in a direction compnsed between the two above defined directions as is illustrated with the edge 17 of Fig 1 The edges 15, 16, 17 and 18 may contact each other, defining thus a tetragonal plate 1 , defined by the joint diagonals D2, D'2, D"2 and D 2 Obviously, to avoid mechanical stresses, it is preferred to avoid such tip-shaped corners Therefore, preferably, the edges 15, 16, 17 and 18 do not contact directly They me be separated by straight lines, preferably parallel to the sides of the rectangle as illustrated on Fig 1 Even more preferably, they are separated by transition curves On Fig 2, edges 15 and 16 and edges 17 and 18 are joined by transition radii 21 and 22 According to the invention, the essential parameter is the orientation of the edges 15, 16 17 and 18, which will determine the way they focus the clamping forces to avoid the cracks Their position with respect to the pouring hole 3, I e the position of the edges 15, 16, 17 and 18 along the respective diagonals D l , D 1 , D 1 and D 1 is less important for that critena However, it is preferable that the edges 15, 16, 17 and 18 are not too long to avoid the mechanical stresses due to the tip-shaped corners, nor too short for efficiently focusing the clamping forces where it is necessary Therefore, the edges which are closest to the throttling area, 1 e edges 15 and 16 (or their projections) should preferably cut the short side of the rectangle R in a region comprised respectively between 1 /8 and 3/8 and between 5/8 and 7/8 of the length of the short side of the rectangle R This requirement is less important on the other side of the plate (l e the side where the edges are closest to the pounng hole), so that edges 17 and 18 (or their projection) should preferably cut the short side of the rectangle R in a region compnsed between 1 / 10 and 9/ 10 of the length of the short side of the rectangle R To determine whether a plate is or is not designed according to the invention, it is necessary to build the rectangle R err cumscnbing the plate If the plate is not regular - what is generally the case - there is an infinity of rectangle circumscribing said plate However, there is only one rectangle R circumscnbing the plate and having edges parallel to the preferential trajectory of the plate The preferential trajectory of the plate may be found easily Indeed, according to the above defined construction rule for the plate, one knows that, on the farest side from the pounng hole, at least a portion of the edges ( 15, 16) of the plate (1) must be parallel to the diagonal (D2 or D'2) of a quadrant of the rectangle R Therefore, if these edges portions are prolonged until they cross, a sector is defined having a vertex which is the intersection of the prolonged edges ( 15 and 16) This sector is similar to the sector defined by the diagonals D2 and D'2 and their vertex ( 1 1) On the other hand there is at least one (but often an infinity) pair of parallel lines (E l , E2), wherein one (E l) comprises the center (4) of the circle C circumscribing the pouring hole (3) and the other (E2) is tangent to an edge of the plate which is far from the pouring hole (3) For each pair of parallel hnes (El , E2), there is only one line (E3) that is perpendicular to both parallel lines El and E2 and which comprises the center (4) of the circle C circumscribing the pouring hole (3) Finally, there is only one of these lines (El, E2, E3) combinations such that El and E3 coincide with the perpendicular lines (5 and 6) used for the construction of the plate Consequently, if the vertex of the above defined sector is brought (by translation) on the intersection of the perpendicular lines E2 and E3, there is only one possible orientation of these lines (E2 and E3) such that the hnes generating the above defined sector coincide with the diagonals D2 and D 2 and such that the intersection of lines E2 and E3 coincides with the vertex 1 1 Pursuant to the constructions rule, the intersections of the diagonals D2 and D'2 with the line E l (which coincides thus with the line 5) shall be at the border of the plate or out of the plate, but never in the plate This onentation being found, it is easy to draw the rectangle R having sides parallel to the hnes 5 and 6 (or E l and E2)

Claims: Claims 1. Refractory plate (1) for a slide gate valve, having a pouring hole (3), the pouring hole being circumscribed by a circle C of center (4) , the plate (1) being circumscribed by a rectangle R having two sides parallel to the preferential sliding trajectory of the plate (1) in the slide gate valve, the rectangle R being divided into four quadrants by two perpendicular lines (5, 6) intersecting at the center (4) of the circle C, wherein the perpendicular lines (5, 6) are respectively parallel to the short and long sides of the rectangle R, each quadrant having intersecting diagonals: Dl, DT, D'T and D'"l joining the center (4) to the corners (7,8,9, 10) of the rectangle R and D2, D'2, D"2 and D'"2 joining adjacent intersections (11, 12, 13, 14) of the perpendicular lines (5, 6) intersecting at the center (4) with the sides of the rectangle R characterized in that at least a portion of the edges ( 15, 16, 17, 18) of the plate ( 1) are defined as follows: - the edges (15, 16) farest from the pouring hole (3) are respectively substantially parallel to the diagonal D2 or D'2 of the quadrant comprising said edge; and - the edges (17, 18) closest to the pouring hole (3) are respectively substantially parallel to either a line (19, 20) perpendicular to the diagonal D'T or D"T of the quadrant comprising said edge; either the diagonal D "2 or D'"2 of the quadrant comprising said edge; either a line comprised between lines 19 or 20 and D2" or D'"2. 2. Plate according to claim 1, characterized in that the plate is not symmetrical with respect to the preferential sliding trajectory of the plate. 3. Plate according to claim 1 or 2, characterized in that the edges 15 and 16 or their projection intersects with the short side of the rectangle R in regions comprised respectively between 1 /8 and 3/8 and between 5/8 and 7/8 of the length of said short side of rectangle R. 4. Plate according to any one of claims 1 to 3, characterized in that the edges 17 and 18 or their projection intersects with the short side of the rectangle R in a region comprised between 1 / 10 and 9/ 10 of the length of said short side of rectangle R. 5. Plate according to any one of claims 1 to 4, characterized in that the edges 15 and 16 are joined by transition curves, preferably by transition radii. 6. Plate according to any one of claims 1 to 5; characterized in that the edges 17 and 18 are joined by transition curves, preferably by transition radii.

Inventors: BOISDEQUIN VINCENT, ROTHFUSS HANS, BOISDEQUIN, VINCENT, ROTHFUSS, HANS
Applicants: BOISDEQUIN VINCENT, ROTHFUSS HANS, VESUVIUS CRUCIBLE CO, BOISDEQUIN, VINCENT, ROTHFUSS, HANS, VESUVIUS CRUCIBLE COMPANY
Application year: 2000
Main classification: B22D41
IPC codes: B22D11, B22D41