Card edge connector

Abstract: A card edge connector is provided. This card edge connector (21) comprises: a first connector housing (22) and a second connector housing (22') to be inserted into a connector receiving chamber (26) provided with a wiring substrate (40) having terminal connecting portions (41); a plurality of terminals (5) each having an elastic contact segment (4) provided with a contact portion (12); assisting members (spring members)(24) for helping the elastic contact segments (4) to resist separation of the first connector housing (22) and the second connector housing (22') in the connector receiving chamber (26); and a holding mechanism provided to the first connector housing (22) and the second connector housing (22') for holding the assisting members (24) by engaging them with the rotary support axes (29,29') and the bearings (30,30').

Description: The present invention relates to a card edge connector which is inserted into a connector receiving chamber provided with a wiring substrate having a plurality of rectangular terminal connecting portions disposed in predetermined positions on both front and rear surfaces of the wiring substrate, and into which a plurality of terminals each having an elastic contact segment to be in contact with a terminal contact portion via the opening of a corresponding terminal receiving chamber are inserted. A card edge connector shown in Fig. 6 has been widely known. The card edge connector 1 of Fig. 6 includes terminals 5 each having elastic contact segment 4 inserted into terminal receiving chambers 3 and 3' on the upper side and the lower side of a rectangular connector housing 2. The card edge connector 1 is to be inserted into a connector receiving chamber 7 provided with a wiring substrate 6 in the middle. In the middle of the connector housing 2, a space 8 for separating the terminal receiving chambers 3 and 3' and into which the wiring substrate 6 is inserted is provided. The terminal receiving chambers 3 and 3' are provided with openings 9 and 9' communicating with the space 8, respectively. Each of the terminals 5 is made of a conductive metal material, and comprises an elastic contact segment 4 and a wire connecting portion 11 to which a wire 10 is connected by caulking. The elastic contact segment 4 is provided with a contact portion 12 protruding from the openings 9 and 9' by a predetermined length. The contact portion 12 is situated in the middle of the bent portion. The connector receiving chamber 7 is formed by caving a device casing 13 so as to accommodate the connector housing 2. Both front and rear surfaces of the wiring substrate 6 are provided with a plurality of rectangular terminal connecting portions (not shown) sandwiched by the elastic contact segments and in contact with the contact portions one by one. When the card edge connector 1 is inserted into the connector receiving chamber 7, each of the elastic contact segments 4 is brought into contact with corresponding one of the terminal connecting portions and bent by the front surface or the rear surface of the wiring substrate 6, so that electric connection can be obtained. In the prior art, due to variations in lengths A, B, C, and D indicated in Fig. 6 (length A is the thickness of the wiring substrate 6, inclusive of the thickness of the terminal connecting portions; length B is the distance between two facing contact portions 12; length C is the distance between the inner walls of the connector receiving chamber 7; and length D is the height of the connector housing 2 in the direction corresponding to the length C), the contact load of the respective elastic contact segments against the respective terminal connecting portions cannot be stabilized, which might result in a fault in electric contact. Since the device casing 13, the connector receiving chamber 7, and the connector housing 2 are all made of a synthetic resin material, they are liable to be adversely affected by a change in the environment. When they are used at a high temperature, the length C of the connector receiving chamber 7 and the length D of the connector housing 2 are increased, with the elastic contact segments 4 being in contact. As the increased amount becomes larger, the contact load becomes smaller. Meanwhile, the elastic contact segments 4 are limited in terms of width, thickness, and flexibility, due to the limited spaces in the terminal receiving chamber 3 and 3' and the space 8. Moreover, only limited types of material can be used for the elastic contact segments 4, in view of conductive efficiency. As a result, it becomes difficult to absorb the contact load by adjusting the lengths, and a fault occurs in electric contact. EP-A-0 637 857 discloses a card edge connector comprising a pair of connector housings each having a plurality of terminal chambers, a plurality of terminals to be inserted into the terminal chambers and each being provided with a wire connecting portion and an elastic contact segment, assisting means for assisting the contact segments in resisting separation of the connector housings inside a connector receiving chamber, and a holding mechanism for holding the assisting means and comprising rotary support axes and bearings for supporting the connector housings, wherein the assisting means consists of a spring member having two arms and a coil to be engaged with one of said rotary support axes, the holding mechanism is provided with a pair of arm hooks, the pair of arm hooks being outwardly engaged by the two arms from inside of the arm hooks. The principal object of the present invention is to provide a card edge connector which can ensure stable contact between terminal connecting portions of a wiring substrate and elastic contact segments. According to the invention, this is achieved by the features of claim 1. Advantageous further embodiments are described in the subclaims. Fig. 1 is an exploded perspective view of one embodiment of a card edge connector of the present invention; Fig. 2 is an outer perspective view of the card edge connector of Fig. 1; Fig. 3 is a perspective view illustrating another example of the connector receiving chamber of Fig. 1; Fig. 4 is an outer perspective view of another embodiment of a card edge connector of the present invention; Fig. 5 is an outer perspective view of the spring member of Fig. 4; and Fig. 6 is a cross-sectional view of a card edge connector of the prior art. The following is a description of one embodiment of the present invention, with reference to the accompanying drawings. In Fig. 1, a card edge connector 21 comprises a first connector housing 22 and a second connector housing 22' both made of synthetic resin, a plurality of terminals 23 to be inserted into the first connector housing 22 and the second connector housing 22', and a pair of spring members 24 to be engaged with the first connector housing 22 and the second connector housing 22'. For instance, such a card edge connector is inserted into a connector receiving chamber 26 formed on a device casing 25, so as to obtain electric connection. The first connector housing 22 and the second connector housing 22' are formed by injection molding to have a rectangular shape. In this embodiment, they have the identical shape and face to each other. Six terminal chambers 27 and six terminal chambers 27' are formed inside the first connector housing 22 and the second connector housing 22', respectively. Each of the terminal receiving chambers 27 and 27' is provided with a known terminal stopper (not shown) such as a lance. Six rectangular openings 28 and six rectangular openings 28' communicating with the respective terminal receiving chambers 27 and 27' are formed on the upper walls 22a and 22a' of the first connector housing 22 and the second connector housing 22' corresponding to the front and rear surfaces of a wiring substrate 40 of the connector receiving chamber 26. Cylindrical rotary support axes 29 and 29', and bearings 30 and 30' having notches 30a and 30a' for the spring members 24 and 24' are formed on the rear side of the side surfaces 22b and side surfaces 22b' of the first connector housing 22 and the second connector housing 22', respectively. A pair of cylindrical arm hooks 31 and another pair of cylindrical arm hooks 31' protruding in the opposite directions are formed on the front side of the side surfaces 22b and 22b'. Each of the terminals 23 is formed by stamping out a thin conductive metal plate, and includes an elastic contact segment 32 and a wire connecting portion 34 to which an electric wire 33 is connected by caulking. The edge of the elastic contact segment 32 is bent toward the wire connecting portion 34, and a contact portion 35 to be in contact with a terminal connecting portion 41 of the connecting receiving portion 26 is formed in the meddle of the bent portion via the corresponding opening 28 or 28'. The pair of spring members 24 are metal wires, and coil portions 36 are formed in the middle of the respective spring members 24. The coil portions 36 have a larger diameter than that of the rotary support axes 29 and 29'. Each of the coil portion 36 is provided with a first arm 37 and a second arm 38 both extending straight. The first arm 37 and the second arm 38 face to each other with the coil portion 36 being the center. Meanwhile, the connector receiving chamber 26 has a rectangular box-like housing 39 protruding from the device casing 25, and the wiring substrate 40 is disposed in the middle of the housing 39. Since the wiring substrate 40 has a conventional structure, it is not described herein in detail. A plurality of rectangular terminal connecting portions 41 communicating with the respective elastic contact segments 32 are formed on the front and rear surfaces of the wiring substrate 40. The structure of the wiring substrate 40 is not limited to that of this embodiment, and it is possible to employ a flexible print circuit 43 having terminal connecting portions 42 fixed onto the front and rear surfaces of a substrate 44. In the following, the process of attaching and inserting the card edge connector 21 into the connector receiving chamber 26 will be described with reference to Figs. 1 and 2. As shown in Fig. 1, the terminals 34 are inserted into the respective terminal receiving chambers 27 and 27' of the first connector housing 22 and the second connector housing 22'. Each of the inserted terminals 23 is then held by the terminal stopper (not shown) and the contact portion 35 of the elastic contact segment 32 of each of the terminals 23 protrudes from the corresponding opening 28 or 28'. As shown in Fig. 2, the pair of spring members 24 are then engaged with the side surfaces 22b and 22b' of the first connector housing 22 and the second connector housing 22', and the rotary support axes 29 and 29' are engaged with the respective bearings 30 and 30'. More specifically, after the coil portions 36 are inserted into the respective rotary support axes 29 and 29', the rotary support axes 29 and 29' are engaged with the respective bearings 30 and 30', and the first arms 37 are hooked by the outer side of the arm hooks 31. The second arms 38 are pulled and hooked by the outer side of the arm hooks 31'. Thus, the attachment of the card edge connector 21 is completed, as shown in Fig. 2. As the card edge connector 21 is inserted into the connector receiving chamber 26 in the direction of arrow P of Fig. 1, the elastic contact segments 32 sandwich the wiring substrate 40 by the front and rear surfaces. Once the card edge connector 21 is brought into contact with the wiring substrate 40, the wiring substrate 40 starts separating the first connector housing 22 and the second connector housing 22', with the respective rotary support axes 29 and 29' being the center. Here, the spring members 24 resist the separation, and the contact portion of each of the elastic contact segments 32 is in contact with the corresponding terminal connecting portion 41 and elastically pushes it so as to obtain electric connection. Even if there is a variation in the distance between the upper inner wall and the lower inner wall of the connector receiving chamber 26, in the height of the card edge connector 21, or in the total height of the first connector housing 22 and the second connector housing 22' engaged with each other, or even if the elastic contact segments 32 wear with time, the spring members 24 maintain the contact load between each contact portion 35 and the corresponding terminal connecting portion 41. Accordingly, the card edge connector 21 can always have a stable contact load, so that faults in contact can be prevented, and high reliability can be obtained. Referring now to Figs. 4 and 5, the following is a description of another embodiment of the present invention. It should be noted here that like components are indicated by like reference numerals in this embodiment and the foregoing embodiment. A card edge connector 45 shown in Fig. 4 differs from the card edge connector 21 in the second connector housing 22' and the spring members 24. Although the second connector housing 22' is provided with the arm hooks 31' in the foregoing embodiment, a second connector housing 46 of this embodiment is provided with a groove-like crossover hook 47, instead of the arm hooks 31', on the front wall 46a of the second connector housing 46. The front wall 46a is formed with a step, and it is preferable for a crossover 50 to provide claws 46b to the front wall 46a, as shown in Fig. 4. The other structural features are the same as those of the second connector housing 22'. Meanwhile, a spring member 48, equivalent to the spring members 24, is a metal wire, and coils 49 having a larger diameter than the rotary support axes 29 and 29' are disposed in such positions that they face to each other, as shown in Fig. 5. The crossover 50 to be hooked by the crossover hook 47 extends from the coils 49, and arms 51 also extend straight from the coils 49. The card edge connector 45 of this structure can achieve the same effects as the card edge connector 21. The process of attaching and inserting the card edge connector 45 into the connector receiving chamber 26 is the same as with the card edge connector 21. Since any suitable assisting component provided to resist separation of a first connector housing and a second connector housing can bring the above effects when a card edge connector is inserted into a connector receiving chamber, the structure of a card edge connector of this embodiment is not limited to the card edge connectors 21 and 45. If the assist component is formed from a metal wire spring member, a required contact load for the elastic contact segments can be determined from the spring constant. Also, since such an assist component needs to have no conductive properties, a highly durable material which has a high stress intensity and is hard to wear, such as piano wire, can be employed. Although the present invention has been fully described by way of examples with reference to the accompanying drawings, it is to be noted that various changes and modifications will be apparent to those skilled in the art. Therefore, unless otherwise such changes and modifications depart from the scope of the present invention, they should be construed as being included therein.

Claims: A card edge connector (21), comprising: a first connector housing (22) to be received by either a front surface or a rear surface of a wiring substrate (40) of a connector housing, the first connector housing (22) having a plurality of first terminal chambers (27) and first openings (28) communicating with the plurality of first terminal chambers (27), the wiring substrate (40) having a plurality of rectangular terminal connecting portions (41) disposed in predetermined positions on the front surface and the rear surface thereof, and the first openings (28) facing the surface of the wiring substrate receiving the first connector housing (22); a second connector housing (22') to be received by either the front surface or the rear surface of the wiring substrate (40) whichever does not receive the first connector housing (22), the second connector housing (22') having a plurality of second terminal chambers (27') and second openings (28') communicating with the second terminal chambers (27'), the second openings (28') facing the surface of the wiring substrate receiving the second connector housing (22'); a plurality of terminals (23) to be inserted into the first terminal chambers (27) and the second terminal chambers (27'), the plurality of terminals (23) each provided with a wire connecting portion (34) and an elastic contact segment (32) having a contact portion (35) to be in contact with corresponding one of the terminal connecting portions (41) via corresponding one of the first openings (28) or the second openings (28'), an edge of the elastic contact segment (32) being bent back toward the wire connecting portion (34), and the contact portion (35) being formed in the middle of the bent portion of the elastic contact segment (32); assisting means for assisting the elastic contact segments (32) in resisting separation of the first connector housing (22) and the second connector housing (22') inside the connector receiving chamber (26); and a holding mechanism for holding the assisting means, the holding mechanism being provided to the first connector housing (22) and the second connector housing (22'), and comprising rotary support axes (29, 29') and bearings (30, 30') for rotatably supporting the first connector housing (22) to the second connector housing (22'), wherein the assisting means consists of a pair of spring members (24; 48) each having two arms (37, 38; 51) and a coil (36; 49) to be engaged with each of the rotary support axes (29, 29') of the holding mechanism, and the holding mechanism is provided with two pairs of hooks (31, 31'; 47), each pair of hooks (31, 31'; 47) being inwardly engaged by the two arms (37, 38; 51) from outsides of the hooks (31, 31'; 47). The card edge connector (21) according to claim 1, wherein the pair of spring members (48) consists of the first and second spring members each having a coil (49) to be engaged with the holding mechanism, and wherein a crossover (50) is disposed between the first and second spring members and connects one of two arms (51) extending from the coil (49) of the first spring member with one of the two arms (51) extending from the coil (49) of the second spring member. The card edge connector (21) according to claim 2, wherein the holding mechanism is provided with a crossover hook (47) for receiving the crossover (50).

Inventors: MURAKAMI TAKAO, YAMAMOTO MASAYA, MURAKAMI, TAKAO, YAMAMOTO, MASAYA, Murakami, Takao c/o Yazaki Parts Co., Ltd., Yamamoto, Masaya c/o Yazaki Parts Co., Ltd.
Applicants: YAZAKI CORP, YAZAKI CORPORATION
Application year: 1999
Main classification: H01R12
IPC codes: H01R12, H01R13, H01R24