FORGING DIE

Abstract: The invention relates to a forging apparatus used for forging a heated blank (24a), which in a pre-treated operation has been given a volume essentially corresponding to that of the final product, said forging apparatus comprising upper and lower die parts (2, 16) arranged to be brought together into abutting relationship and having contacting surfaces (42a, 18b) extending transversely of the direction of movement of the die parts, whereby when the contacting surfaces (42a, 18b) are pressed together and brought into contact with one another as a result of pressure exerted thereon, the blank is shaped in conformity with a die cavity defined with precision by the die parts (2, 16). The configuration of the forged component then essentially agrees with that of the desired finished component, i.e. no or at least only minimum post-treatment is required. Said contacting surfaces (42a, 18b) extending transversely of the direction of movement of the die parts are arranged to have no contact with the die cavity (25) during the forging operation.

Description: FORGING DI E Tecnnical Field The invention relates to a pressing die used for forging a heated blank, which in a pre- treatment operation has been given a volume essentially corresponding to that of the final product. The forging apparatus comprises upper and lower die parts arranged to be displaced towards each other and having contacting surfaces extending transversely of the direction of movement of the die parts, whereby v/hen the contacting surfaces are pressed together and brought into contact with one another as a result of pressure exerted on said parts, the blank is shaped m conformity with a die cavity defined with precision by the die parts. The configuration of the thus forged component then essentially agrees with that of the desired finished component, i.e. no or at least only minimum post- treatment is required. Technical Background A device of the kind described above is previously known from US Patent Specification US-A-4 015 461. The forging apparatus described therein comprises two parts which are pressed against one another until the surfaces thereon that extend transversely of the direction of pressure exertion are brought into contact with one another. A die cavity having a carefully defined volume is thus defined, and the blank to be forged has been pre- treated so as to adopt that volume for the purpose of eliminating the need for post- reatments . One problem encountered with this kind of forging dies is that during the forging operation, material might be forced out from between the contacting surfaces, with the result that so called burrs may form on the component, making the undesired post- treatment necessary after all. At worst, tne amount of material being expelled fro- between the contacting surfaces is of such a magnitude as making completion of tne forging operation impossible. Another problem encountered with forging dies of the kind outlined above s that they cannot be used for forg- ing components having a more complex configuration, such as a cylinder having outwardly projecting fins or other protrusions thereon. It would be impossible to remove components of such a shape from a die of this kind. It should be noted that by the expression "cylinder" as used in this context is intended a surface obtained by moving a straight line m parallel along a curve, such as an ellipse or a circle. Summary of the Invention A first object of the present invention is to pro- vide a forging apparatus, which is adapted satisfactorily to eliminate or to reduce to a minimum the need of post- treatment of the forged component . A second object of the present invention is to provide a forging apparatus to be used to forge components having a more complex configuration. A third object of the present invention is to provide a forging apparatus making an efficient manufacturing process possible. The first one of tnese objects is acmeved m accor- dance with the teachings of the invention m that such contacting surfaces tnat extend transversely of the direction of movement of the die parts and are mutually movable during the forging operation have no contact with the die cavity during the forging operation. This means that the material of the blank confined inside the die cavity during the forging operation cannot be squeezed out from between the contacting surfaces . Furthermore, the forging apparatus preferably comprises a plurality of die members arranged to be dis- placed towards and away from the die cavity center and to be locked m their brought-together position m which they define the die cavity laterally. The fact that the members that define the die cavity radially, that is towards ana away from the die cavity center, are arranged for radial movement means that during the forging operation the component is allowed to completely fill voids in the die memoers , and to thus form components having a comparatively complex shape. After the forging operation, the die memners may be moved apart, thus allowing removal of the forged component . Power-exerting means preferably are interconnected with the die members and arranged to move said members towards and away from the die center. Said power-exerting means are able to effect the pressing- together of the die members prior to the start of the forging operation, and to thereafter move said means apart after completion of the forging operation. Preferaoly, the die members may be locked by a locking ring. The locking ring ensures even distribution of the radial pressure around the circumference of the entire die cavity m the course of the forging operation. Preferaoly, the die parts may be displaced towards one another m a two-step operation, that is a first step, during wnich the locking ring s brought into contact with tπe die members, locking them m their brought - together position, and a second step, during which the blanK is snaped m conformity with the die cavity, the configuration of which is precision-defined by the die parts. This arrangement provides for a smooth forging process, wnerem locking of the die cavity and the forging operation are effected m one and the same movement In accorαance with a special embodiment of the die the die parts are arranged to be vertically spring- actuated In consequence of this arrangement, the upper and the lower ends of the blank nay be deformed simultaneously Tnis possibility is particularly advantageous for instance when fins or flanges are to be formed at tr.e upper ana tr.e lower rim of the olan-c, or when multi-arr components, such as for instance cross memoers for universal joints are to ce manufactured. Other characterizing features of the invention will oe apparent from the appended claims ana nil oe de- scribed m the ensuring description of three presently preferred embodiments of the invention. Brief Description of the Drawing Figures Three embodiments of the forging apparatus m accordance with the invention will be descπbeα in the follow- mg with reference to the accompanying drawings, wherein Fig la is a cross-sectional view of a first embodiment of the die m accorαance with the invention, the die being shown m the initial position, ana a blank being inserted between the die members . Fig lb is a cross-sectional view of a first embodiment of the die m accordance with the invention, the die being shown m the final position, and the blank having been shaped into the desired configuration Fig 2 is a view from above of the die jaws mcorpo- rated m the die m accordance with Figs la, ID. Fig 3 shows a component shaped by the die m accordance with Figs la, lb. Fig 4a is a cross-sectional view of a second embodiment of the die m accordance with the invention, the die being shown m the initial position, and witn a blank positioned between the die members. Fig 4b is a cross-sectional view of a second embodiment of the die m accordance with the invention, the die being shown m the final position and the olank having been shaped into the desired configuration Fig 5 shows a component shaped by means of the die m accordance with Figs 4a, 4b, Fig 6 is an exploded view of the die m accordance Fig 7a is a cross-sectional view of a second embodiment of the die m accorαance with the invention, the die being snown n the initial positom, and with a blank po- sitioneα between the die meraoers . Fig 7o is a cross-sectional view of a second e Dodi- ment of the αie m accordance with the invention, the die being shown m the final position and the blank having been shapeα into the desired configuration. Fig 8 is a view from above showing the die jaws incorporated m the die in accordance with Figs 7a, 7b, and Fig 9 shows a component shaped by means of the die m accordance with Figs 7a, 7b. Detailed Description of Preferred Embodiments Figs la, lb illustrate a first embodiment of the forging apparatus in accordance with tne invention, generally designated by reference numeral 1. The lower die part 2 comprises a lower cylinder-shaped die holder 40, which is fixedly mounted on the support 3, preferably with the aid of a lower locking ring 4 , which grips a flange 5 formed at the lower edge of the die holder 40. An abutment member 6, m this case essentially con- sistmg of a cylinder, is arranged coaxially on the cylindrical die holder 40. The inner diameter of the abutment member 6 essentially coincides v/ith the inner diameter of tr.e αie holder 40. An outwardly directed flange is formed at the lov/er edge of the cylindrical abutment mem- ber 6. An annular pad 7 formeα with an external shoulder 7a is mounteα around the abutment member m abutting relationship therewith, the inner diameter of said annular pad essentially agreeing with tne external diameter of the abutment member 6. The pad 7 is resiliently supported by the αie nolder 40, preferably by means of a plurality of spring means 43, whereby the pad 7, m an unloaded condition, will be kept spaced from the die holder 40 but when exposed to a load of a predetermined magnitude, preferably exceeding 10 tons, the pad will be depressed into abutting relationship with an abutment face 42a formed between the pad 7 and tne αie nolder 3. Prefera- bly, the abutment face 42a is the above-mentioned flange 42 formed at the lower edge of the abutment member. The external shoulder 7a of the pad 7 supports an annular grooved disk 9 the upper face 9a of which is level with the upper face 7b of the pad and the inner face 9b of which abuts against the external face of the external shoulder 7a of the pad. The grooved disk 9 is formed with a pluralilty of radially undercut grooves 10, m the present case m the number of four grooves, which m accordance with the shown example run transversely across the upper face 9a of the entire grooved disk 9. In each groove 10 a holder 11 is received for movement m said groove, the outer face 11a of the holder 11 sloping downwards and outwards away from the center of the die. Power-exerting means 12 are arranged at each holder for the purpose of displacing the holders 11 along the grooves 10. A die jaw 13 is positioned interiorly of each holder and arranged m such a manner that the die jaws are pressed together when the power-exerting means 12 displace the holders inwards along the grooves 10. Recesses 44 the shape of which corresponds to the desired appearance of the forged component 45 are formed on the inner face of the die aws 13. Each holder 11 and each die jaw 13 are configured as a sector of a ring, such that when pressed together they form two essentially continuous concentric rings, which may be designated a die ring 14 and a holder ring 15, respectively (see Fig lb) . The lower face 14b of the die ring 14 has a width radially that essentially equals the width of the upper face 7b of the pad. In accordance v/ith the first embodiment, the upper die part 16 of the forging apparatus 1 essentially consists of the vertically movable pressing head 17, on which a punch 18 is mounted. In this case the punch 18 essentially consists of a cylinder, the inner diameter of which equals that of the abutment member 6. The punch 18 is formed with an abutment face 18b, allowing the punch 18 to be lowered into the die ring 14 until the abutment face 18b contacts the die ring 14, m which position the lower face 18a of the punch is located below the upper face 14a of the die ring. The punch likewise supports a thrust collar 19 arranged concentrically thereon, and a locking ring 20 is resiliently mounted on the collar, preferaoly r>y means of a number of spring means 21, whereby the locking ring, in an unloaded condition, will be kept spaced from the thrust collar 19 but when exposed to a load of a predetermined magnitude, preferably exceeding 10 tons, the locking ring will be urged over a predetermined distance towards the thrust collar. The inner face 20a of the locking ring 20 slopes at such an angle that its lnc na- tion corresponds to that of the outer face 11a of the holders 11, whereby when the locking ring 20 is being pressed downwards over the holder 11, the latter will be forced inwards, along the grooves 10, and consequently will press the die jaws 13 together. The contacting surface 11a, 20a between the holders 11 and the locking ring 20 preferably is self -locking, that is, the inclination is so adapted to the coefficient of friction that a lateral force will not generate a vertical force that might cause a movement m that direc- tion. Finally, the die m accordance with the first embodiment preferably comprises a preferably solid mandrel 22 of cylindrical shape, which is arranged to move upwards througn the channel 23 formed by the die holder 40, the abutment member 6, the die jaws 13 and the puncn 18. For instance means (not shown) to move the mandrel upwards are located underneath the support 3. The external diameter of the mandrel 22 essentially equals that of the abutment emDer 6 and the internal diameter of the punch 18, and the mandrel height at least equals that of the die i aws 13. The blank 24a to be pressed into shape by means of the die m accordance with the first embodiment is a cylinder which has been lathe-turned into predetermined dimensions, suitable to a tolerance of ±0.1 mm, preferably ±0.05 mm. The dimensions of the cylinder are such as to allow the mandrel to be introduced into a space 25, which is delimited by the mandrel 35 and the die ring 14 laterally and by the abutment member 6 at the bottom. The blank 24a also is heated to at least 650°C, preferably to between 1200°C and 1300°C. In use of the forging apparatus, the mandrel 22 is moved upwards, through the die holder 40 and the abutment member 6 and is positioned level with the die jaws 13 and the holders 11, whereupon the treated and heated blank 24a is applied on the mandrel 22. The power-exerting means 12 urge the holders 11 inwards, along the grooves 10, the holders pushing the die aws 13 m front of themselves, whereby the above-mentioned die ring 14 is formed and retains the blank 24a m abutment against the mandrel 22. The pressing head 17 is then lowered towards the support 3 m a two-step operation. In the first step, the locking ring 20 is carried downwards, over the holders 11, causing the die ring 14 to be pressed additionally together and to be locked m that position. In addition, the punch 18 is moved into contact with the blank 24a. In the second step, the punch 18 is forced downwards into the blank 24a, deforming the latter, while at the same time the spring means 21, 43, interposed between the die holder 40 and the pad 7 and between the thrust collar 19 and the locking 20, respectively, are compressed. In consequence hereof, the blank is compressed vertically and fills out the recesses 44 formed m the die jaws, and eventually t adopts precisely the shape of the die cav- lty defined by the mandrel 22 and the die ring 14 radially and by the abutment member 6 and the mandrel 18 axi- ally. When the pressing head 17 reaches its lowermost position, it is returned to its original position, bringing along the locking ring 20, which releases its grip on the holders 11 and the die aws 13. The holders are moved apart by the power-exerting means and the mandrel 22 is lowered, leaving the finished forged component 24b, 45 resting m an unconstrained condition on the aoutment member 6. The finished component 24b (most clearly apparent from Fig 3, bearing numeral reference 45), wnich issues from the forging apparatus m accordance with the embodiment shown m Figs la, lb, consists of an essentially cylindrical body 46 formeα with one upper ana one lower flange 47 and 48, respectively. Figs 4a, 4b illustrate a second embodiment of the forging apparatus m accordance with the invention, generally designated by numeral reference 101. The lower die part 102 of the forging apparatus comprises a pad 107 having a cylindrical configuration and being securely mounted on the support 103, preferably by means of a locking ring 104 which securely grips a flange 105 formed at the lower edge of the pad. At its top, the pad is provided with inner and outer shoulders, 50 ana 107a, respectively. An abutment member 106, m the present case essentially m the shape of a guide sleeve 105 configured as a cylinder, is arranged interiorly of the pad 107. The upper rim of the guide sleeve advantageously is formed with an outwardly directed flange 51, which rests on and fills the inner shoulder 50 of the pad. An ejector 52 delimits the die cavity at the bottom and is arrangeα to be moved from below, upwards through the guide sleeve 106. For instance, means (not snown) could be provided unαerneath the support 103 to cause the ejector 52 to move upwards. The outer shoulder 107a of the pad 107 supports an annular grooved disk 109 formed with a plurality of radial undercut grooves 110, m the present case m the number of four, which grooves m accordance with the shown example run transversely across the upper face 209a of the entire grooved disk. The upper face 209a of the grooved αisk, the upper face 107b of the pad, and the up- per face 106a of the guide sleeve are level with one another and consequently jointly form a flat surface having a centrally located, vertical channel 123. Each groove 110 of the grooved disk 109 receives a holder 111 for movement therein, the outer face Ilia of said holder 111 sloping m a direction downwards and outwards from the center of the die. A power-exerting means 112 is provided at each holder 111, said means arranged to displace the holder 11 along the groove 110. Interiorly of each holder 111 there is arranged a die jaw 113 arranged to press the die jaws 113 together as the holders 111 are moved inwards, along the grooves 110. Each holder 111 and each die jaw 113 is configured as a sector of a ring, such that when pressed together they form two essentially continuous and concentric rings, which may be designated die ring 114 and holder ring 115. In accordance with this embodiment, the die ring 114 is formed with an inwardly directed flange 54 which m the pressed- together position has an interior diameter which essentially equals the interior diameter of the guide sleeve 106. The upper die part of the forging apparatus m Figs 4-5 essentially consists of the vertically movable pressing head 117 to which the punch 118 is attached. In this case, the punch 118 is a cylinder having an essentially flat bottom face 118a and an internal diameter, which is smaller than the internal diameter of the guide sleeve 106, and an external diameter, which essentially equals the interior diameter of die ring 114. Furthermore, the punch 118 is formed with a shoulder 118b, whereby the punch 118 may be lowered into the die ring 114, until the abutment 118b abuts against tne die ring 114, m which position the lower face 118a of the punch 118 is spaced somewhat above the inwardly directed flange 54 of the die ring 114. The pressing head 117 likewise supports a solid, cylindrical mandrel 122, which is vertically movable. The exterior diameter of tne mandrel 122 essentially equals the interior diameter of the punch 118. The pressing head 117 likewise supports a thrust collar 119 arranged concentrically with the punch 118, and the locking ring 120 is resiliently mounted on the collar, preferably by means of a number of spring means 121, whereby the locking ring 120, in an unloaded condition, will be kept spaced from the thrust collar 119 but when exposed to a load of a predetermined magnitude, preferably exceeding 10 tons, the locking ring will be urged over a predetermined distance towards the thrust collar 119. The inner face 120a of the locking ring 120 slopes at such an angle that its inclination corresponds to that of the outer face of the holders 111, whereby when the locking ring 120 is being pressed downwards over the holders 111, the latter will be forced inwards, along the grooves and m consequence thereof press the die jaws 13 together. The contacting surface Ilia, 120a between tne holders 111 and the locking ring 119, preferably is εelf- locking, that is, the inclination is so adapted to the coefficient of friction that a lateral force will not generate a vertical force that might cause a movement m that direction. The blank 124a to oe forged by means of tne die in accordance with the second embodiment of the invention is m the form of a cylmαer 124a which has been severed from a turned rod. Tne dimensions of the cylinder 124a are such as to allow xz to be introduced into a space 125 formeα between the mandrel 122 and the die ring 114. In addition, the blank s neated to at least 650 degrees, preferably to between 1200 and 1300 degrees. In use of the forging apparatus 1, the blank 117a is placed centrally m the space 125 between the die jaws 113, whereupon the mandrel 122 is moved downwards, through the blank 124a until the lower face 122a of the mandrel 122 assumes a position below the upper face 106a of the guide sleeve 106. The power-exerting means 112 urge the holders 111 inwards, along the grooves 110, the holders pushing the die jaws 113 in front of themselves, whereby the above-mentioned die ring 114 is formed and retains the blank m abutment against the mandrel 122, whereafter the pressing head 117 is lowered towards the support 103 m a two-step operation. In the first step, the locking ring 120 is carried downwards, above the holders 111, causing the die ring 114 to be pressed additionally together and to be locked m that position. In the second step, the punch 118 is pressed downwards into abutment against the blank 117a, while at the same time the spring means 121, interposed between the thrust collar 119 and the locking ring 120, are compressed. In consequence hereof, the blank 117a is compressed axially, and material is being forced down through the annular aperture that has formed between the mandrel 122 and the guide sleeve 106, flowing along the interior wall of the guide sleeve 106. The forging operation is completed, when the upper part of the punch 118 abuts against the die ring, and when this happens a component 124b (most clearly illustrated m Fig 5 and bearing numeral reference 56) has been formed, configured as a cylinder 57 having an outwardly directed flange 58 at its upper end. Following the completion of the forging operation, the mandrel 122 is lifted out of the forged component 124b, whereupon the pressing head 117 is returned to its original position, bringing along the locking ring 120, which releases the holders 111 and the die jaws 113. The holders 111 are moved apart by the power-exerting means and the ejector 52 is carried upwards, through the guide sleeve 106, and pushes the forgeα component 124b; 240 upwards . In accordance with an alternative use of the forging apparatus in accordance with the second emoodiment , the mandrel 122 is carried upwards and shortly before completion of tne forging operation, it is arrested m a position, wherein its lower end 122a is level with the lower face 118a of the punch 118. Upon continued pressing, the material is forced radially inwards, along the lower face 118a of the punch 118, closing the cylinder that has been shaped m the forging operation. The finished component thus is given the shape of a cylinder having an outwardly directed flange at one of its ends, which furthermore is a closed end. Fig 6 is an explosive view of the second embodiment of a forging apparatus m accordance with the invention and merely intends to illustrate the relative orientation of the various parts and their relationship. The drawing figure is essentially applicable also to the other two embodiments, even though some details are different. For example, the spring arrangement with respect to pad 6 of the first e Dodiment of the forging apparatus is not shown. The forging apparatus in accordance with the third embodiment is shown m Figs 7a, 7b. The parts incorporated therein essentially are the same as m the die according to the second embodiment and therefore have been given the same numeral references as m that embodiment, The essential difference between the dies of the second and third embodiments lies m the extension of the die cavity m the cross-pressing direction, as best illustrated in Figs 2 and 8, respectively, and m the configuration of the punch. Like in previous embodiments, the die jaws 213 of die 201 according to the third emoodiment essentially are configured as sectors of a circle, such that when m their brought-together position, they form a die ring 214. However, m this case the space 225 at the center of the ring is essentially rectangular and is formed by two oppositely positioned aws 60, which have oeen cut off m the direction towards the center whereas the remaining two jaws 61 are formed with rectangular recesses 62 m the direction away from the center (see Fig 8) . The punch 218 is configured to fit the rectangular space 225 and otherwise it possesses the same character- lstics as does the punch 118 m accordance with the second embodiment of the die. The blank 224a to be forged by means of the die 201 m accordance with tne third embodiment also has a shape allowing it to be introduced into the rectangular shape 225. In use of the forging apparatus 201 the blank 224a is placed centrally m the space 225 between the die ws 213, whereupon the holders 211 are displaced inwards, along the grooves 210, by the power-exerting means 212, pushing the die jaws 213 m front of themselves m the direction towards the center of the space 225, such that the die ring 214, having the rectangular center space, is formed . The forging operation starts by the mandrel 222 be- ing lowered, until its lower faces 222a assumes a position below the upper face 206a of the guide sleeve 206, and m doing so urges part of the blank 224a m front ot itself. Thereafter, the pressing head 217 is lowered in a two-step operation as has been described earlier. As material is being forced down through the annular opening, along the interior wall of the guice sleeve 206, the part of the blank that has been depressed by the mandrel 222 is pressed downwards. When the forging operation has come to its end, that is when the abutment face 218b of the punch abuts against the die ring 214, said part of the blank has been snaped against the ejectcr 52 m the lower part of the guide sleeve 206, and a component 224b having a closed-end cylindrical portion at its lower end, has been formed. The lower face 218a of the punch and the inwardly direction flange 54 of the die ring 214 could for example oe configured m sucn a manner that the com- ponent 24b (best shown m Fig 9, oearmg numeral reference 63) may be used as a connecting rod. The tolerances of the parts of the dies described above are such that no material will be pressed into the joints between the various parts during the forging op- eration. This means that the forged component 24b, 224b, 324b does not exhibit faults such as so called burrs or the like, and therefore may be used directly, or at least after only minor post- treatment , such as e.g. fine smoothing . It should be appreciated that the invention as defined m the appended claims is not limited to the preferred embodiments described above . For example, the directions of reference, such as lower face, upper face, upwards, downwards, radially, axially, and so on are intended to relate to the drawing figures only. Obviously, the die could equally well extend m the horizontal plane and the parts of the die could be positioned differently relative to one another than snown and described. The number of grooves m the grooved disk could vary, and although three or more grooves are preferred, also two grooves are able to produce the desired effect. Actually, the provision of one single groove is conceivable, m wnich case one of the die ws is stationary while the other one is movable. In the forging operation, the die jaws may be moved by the locKing ring over the very last part towards the center wnen the punch has already peen carried somewhat down between the die jaws. This arrangement would make possible a tighter or closer aoutment between the external sides of the punch and the αie ring.

Claims: CLAIMS 1. A forging apparatus used for forging a heated blank (24a; 124a; 224a), wnich blank, m a pre- treatment operation, has been given a volume essentially corre- spondmg to that of the final product, said forging apparatus comprising upper and lower die parts (2, 16; 102, 116; 202, 216) arranged to be displaced towards each other and having contacting surfaces (42a, 18b; 118b; 218b) extending transversely of the direction of movement of the die parts, whereby, when the contacting surfaces (42a, 18b; 118b; 218b) are pressed together and brought into contact with one another as a result of pressure exerted thereon, the blank is shaped m conformity with a die cavity defined with precision by the die parts (2, 16; 102, 116; 202, 216), the configuration of the thus forged component then essentially agreeing with that of the desired finished component, i.e. no or at least only minimum post-treatment is required, characterized in that said contacting surfaces (42a, 18b; 118b; 218b) extending transversely of the direction of movement of the die parts are arranged to have no contact with the die cavity (25; 123, 125; 223, 225) during the forging operation. 2. A forging apparatus as claimed m claim 1, characteri zed m that the die parts comprise a plurality of die members (13; 113; 213), which are arranged to be displaced towards and away from the die cavity center and to be locked m their brought- together position m which they define the die cavity (25; 123, 125; 223, 225) laterally. 3. A forging apparatus as claimed m claim 2, characteri zed by power-exerting means (12; 112; 212), said means being interconnected with the displace- able die members (13; 113; 213) and arranged to move said members towards and away from the center of the die cavity (25; 125; 225) . 4. A forging apparatus as claimed m claim 2 or 3 , characterized m that the die members ( 13 ; 113 ; 213) are configured as sectors of an ellipse, preferably as sectors of a circle, and m that when brought to- gether, said members form a ring (14; 114; 214) enclosing the die cavity. 5. A forging apparatus as claimed in claims 2 - 4, characterized m that the die members ( 13 ; 113 ; 213) may be locked by a locking ring (20; 120; 220) en- closing at least parts of said members. 6. A forging apparatus as claimed m claim 4, characterized m that the die parts (2, 16; 102, 116; 202, 216) are displaceable towards one another m a two-step operation, that is a first step, during which the locking ring (20; 120; 220) is brought into contact with the die members (13; 113; 213), locking them in their brought -together position, and a second step, during which the blank is shaped m conformity with the die cavity (25; 125; 225), the configuration of which is precision-defined by the die parts (2, 16; 102, 116; 202, 216) 7. A forging apparatus as claimed m claims 1 - 6, characteri zed m that tne die members ( 13 ; 113 ; 213) are vertically spring-actuated, whereby in the sec- ond step of the pressing head lowering motion they are pressed against an abutment (42b) against the spring action, and m that prior to the forging operation a mandrel (22) is arranged to be moved into a space (25) formed by one of the die members so as to form a cylm- dπcal die cavity (25) together with the die members, said cavity arranged to receive therein a blank (24a) , which has been lathe-turned into the shape of a cylinder having a predetermined height, width and diameter, such that m the forging operation said blank may be com- pressed m the direction of pressure exertion and be pressed laterally against the inner faces of the die members (13) . 8. A forging apparatus as claimed m claims 1 - 6, characterized m that a solid, cylmdrically shaped mandrel (122; 222) and means for displacing said mandrel vertically are provided at the upper die part, and m that a cylindrical channel (123; 223), which is concentric with said mandrel, is provided m the lower die part (102; 202), said mandrel having an external diameter that is smaller than the channel diameter, whereby in the forging operation said blank may be compressed in the direction of pressure exertion and be pressed downwards into an annular gap (55) formed between the mandrel and the channel mouth for shaping a cylindrical portion. 9. A forging apparatus as claimed m claim 8, characterized in that in the pressed- together po- sition, said die cavity (125; 225) between the die members (113; 213) is elliptical, preferably cylindrical, across the pressure-exertion direction and adapted to receive a blank (124a, 224a) of cylindrical shape, and m that the component to be forged essentially is configured as a cylinder. 10. A forging apparatus as claimed m claim 8, characterized m that in the pressed-together position, said die cavity (125; 225) between tne die members essentially is rectangular across the pressure- exertion direction and adapted to receive a blank (124a, 224a) of that shape, whereby m the forging operation said blank may be compressed m the pressure-exertion direction and may be pressed downwards into the annular gap between the mandrel (122; 222) and the channel mouth, for shaping a component that may be used for instance as part of a connecting rod. 11. A method of press forging using the apparatus m accordance with claims 8 - 10, characterized in that in the forging operation said mandrel (122; 222) is lowered until its lower face is positioned somewhat below the mouth of the channel (123; 223), and in that said mandrel thereafter is retained m said position to ensure that during the continued forging operation (blank) material is pressed down into the annular gap (55) between the mandrel and the cnannel mouth, whereby a cylindrical portion is formed. 12. A method as claimed in claim 11, characteri zed m that the blank (124a, 224a) is pre-treated so as to adopt a closed-bottom shape, m that said mandrel (122; 222), when being lowered to a position somewhat below the channel mouth, forces downwards part of the blank bottom m the channel, and m that said mandrel is thereafter retained m said position to ensure that during the continued forging operation material is pressed down into the annular gap (55) between the mandrel and the channel mouth, whereby a cylindrical portion having a closed lower end thus is formed. 13. A method as claimed m claim 11 or 12, characterized m that m the final forging operation the mandrel (122; 222) is displaced to a position somewhat above the channel mouth, to ensure that material is thereafter pressed together below the mandrel, whereby a cylindrical portion having an upper closed end is formed.

Inventors: WIRGARTH ERIC, WIRGARTH, ERIC
Applicants: WIRGARTH ERIC, WIRGARTH, ERIC
Application year: 1999
Main classification: B21J9
IPC codes: B21J5, B21J13