Carpet sample display

Abstract: A carpet swatch holder in accordance with the present invention is constructed from a single sheet of extruded plastic or other suitable material. "T"-shaped structures or "channels" protrude from the faces of the sheet. Carpet swatches placed on the sheet so that at least two edges are inserted between the crossbar of the "T" and the face of the sheet. The channels are spaced at one or more predetermined intervals to allow swatches of any desired size to be inserted into the holder.

Description: Background of the Invention A wide variety of carpet styles are readily available for installation in home and office settings. In order to show prospective buyers these styles, a carpet salesman must carry a large number of carpet swatches to meetings with buyers. Typically, these carpet swatches are held together in a "flip-book," i.e., a number of small squares or rectangles of carpet bound together at one edge, allowing the buyer to flip through the various different styles. Flip-books are bulky and not particularly stable, making the flip-book difficult to use and even more difficult to carry from meeting to meeting. Carpet sample books have been developed in an effort to address the problems associated with carrying and displaying carpet samples. For instance, U.S. Patent No. 5,316,138 to Thompson, entitled "Carpet Display Sample Kit," discloses a sample kit comprising a box and a support tray. While Thompson's kit makes it easier to carry a number of carpet samples, it accommodates only a limited number of samples. Moreover, Thompson's kit is relatively complex and requires several parts. This may increase the weight of the kit, making it bulky and difficult to carry. Multi-part construction also increases the cost and complexity of manufacture. Thus, it is desirable to provide a means for holding carpet swatches which is lightweight, easy to manufacture and capable of carrying and displaying a large number of carpet samples. GB-A-1244556 describes display devices for flat articles such as samples of carpet. US 5,259,517 discloses a display rack for thin rectangularly shaped cards. GB-A-2067388 relates to panel supports, such as to support decorative or utilitarian articles, or display or storage arrangements. Summary of the Invention The carpet swatch holder in accordance with the present invention is constructed from a single sheet of plastic or other suitable material from which channels having T-shaped or L-shaped cross sections protrude to form open-faced sleeves into which carpet samples may be slipped. Carpet swatches are inserted by sliding them in from an edge of the sheet between adjacent channels so that two opposing edges of the swatch are inserted between the crossbar of the "T" or "L" and the face of the sheet. The channels are spaced at one or more predetermined intervals to allow swatches of complimentary size to be inserted into the holder. Accordingly, it is an object of the invention to provide a means for conveniently and attractively displaying numerous carpet swatches in a compact and lightweight package. Another object of the invention to provide a means for displaying carpet swatches which may be constructed from a single sheet of material. Another object of the invention to provide a means for displaying carpet swatches which may be easily manufactured. Other objects, features and advantages of the present invention will become apparent with reference to the drawings, the following description of the drawings and the claims. The invention provides an apparatus as defined in Claims 1 and 8, an extrusion as defined in Claim 11 and a method for manufacturing a carpet swatch display as defined in Claim 15. Brief Description of the Drawings FIG. 1 perspective view the carpet swatch holder in accordance with the present invention. FIG. 2 is a partial edge or end view of the carpet swatch holder of FIG. 1. Detailed Description of the Drawings The carpet swatch holder of the present invention organizes a large number of carpet samples in an attractive and compact two sided package. FIGS. 1 and 2 show an illustrative embodiment of a Holder 10 in accordance with the present invention. Holder 10 may be constructed as a one-piece structure of a variety of suitable materials, including, but not limited to, plastic and aluminum. Preferably, Holder 10 may be extruded in one piece of aluminum or plastic. Alternatively, it may be assembled from multiple pieces or formed by any other appropriate manufacturing process. Holder 10 is a planar sheet 12 from which parallel channels 14 and 15 protrude from one or both sides. Channels 14 have a T-shaped cross section with an upright web 16 and cross bar 18. Grippers 20 may depend from the ends or at intermediate point (not shown) of crossbars 18. Channels 15 on the upper edge 21 or lower edge 22 of sheet 12 may have crossbars 19 on only one side of right webs 16. Optionally, upright webs 16 of channels 15 may extend outward by some additional amount to form extensions 24 to provide a stable base upon which holder 10 may be placed standing upright on a display surface, such as a table. Carpet swatches 26 typically comprise generally a pile layer 28 and backing layer 30. Swatches 26 are held in place on holder 10 by inserting the swatches between channels 14, or 14 and 15, so that the backing layer 30 is adjacent to sheet 12. Sleeves 32 are defined by adjacent channels 14, or 14 and 15. Gripper webs 20 of channels 14 extend into pile layer 28 to hold swatches 26 firmly in place, while still allowing swatches 28 to be easily removed from holder 10. Grippers 20 may extend inwardly enough to contact layer 30 of swatch 28, thereby securely forcing swatch 28 against sheet 12. If grippers 20 are not provided, swatches 26 may move side to side across sheet 12 more freely but are still trapped between crossbars 18 and sheet 12. Channels 14 may be spaced at any desired interval A on the faces of sheet 12. The variation in distance A will determine the size of swatch 26 which may be inserted into the spaces between channels 14, or 14 and 15. Thus, as shown in FIG. 1, one side of sheet 12 may have three channels 14 and two channels 15, thereby accommodating four sleeves 32 of swatches 26. Two mounts 15 may be placed at the top and bottom edges of the opposite face of sheet 12, thereby allowing only one sleeve 32 of swatches 26, or a single swatch 26, to be placed thereon. The number of channels 14 placed on either face of sheet 12 and the distance A between those channels may be varied to produce any desired aesthetic effect, or density of swatches. As illustrated in FIG. 1, swatches 26 may be cut in narrow strips so that a substantial number of swatches 26 may be inserted into one sleeve 32. Although the foregoing is provided for purposes of illustrating, explaining and describing certain embodiments of the carpet holder in particular detail, modifications and adaptations to the described holder and other embodiments will be apparent to those skilled in the art and may be made without departing from the scope or spirit of the invention. For instance, end caps may be mounted to cover the left and right edges of holder 10 to prevent swatches from sliding out and to give the edges a more finished appearance. Similarly, multiple holders 10 may be hinged together in a "book" or on a display stand, or may be carried in a case, to provide a means for storing and displaying a very substantial number of carpet samples.

Claims: An apparatus (10) for holding and displaying at least one carpet swatch (26) comprising: a) a central sheet (12) having a first face and a second face; b) at least first and second channels (14, 15) protruding from the first face defining a first sleeve (32) so that the carpet swatch (26) may be received in the first sleeve (32); characterized in that the apparatus further comprises: c) a gripper (20) depending from each of the at least first and second channels (14, 15) perpendicularly to the central sheet (12). The apparatus of claim 1 further comprising at least third and fourth channels protruding from the second face defining a second sleeve so that the carpet swatch (26) may be received in the second sleeve (32). The apparatus of claim 1 in which one of the channels (14, 15) comprises an upright web (16) protruding from the first face and a crossban (18, 19) affixed to the upright web (16). The apparatus of claim 3 in which the gripper (20) is affixed to the crossbar (18, 19). The apparatus of claim 4 in which the gripper (20) is of a length sufficient to substantially penetrate a pile layer (28) of the carpet swatch (26). The apparatus of claim 3 in which the first channel (15) is positioned at an edge of the sheet (12) and further comprises an extension (24) affixed to the upright web (16) of the first channel. The apparatus of claim 1 in which the sheet (12) and channels (14, 15) are integrally formed from a single piece of extruded plastic. An apparatus (10) for holding and displaying a plurality of carpet swatches (26) comprising: a) a central sheet (12) having a first face, a second face, a bottom edge (22) and a top edge (21); b) a plurality of intermediate channels (14) attached to the first and second faces in which each of the channels (14) further comprise: i) an upright web (16) having a proximal end and a distal end in which the proximal end is affixed to the central sheet (12); ii) a first crossbar (18) having an intermediate point and first and second edges in which the intermediate point is affixed to the distal end of the central web; iii) a first gripper (20) affixed to the first edge and extending perpendicularly to the central sheet; iv) a second gripper (20) affixed to the second edge and extending perpendicularly to the central sheet; and c) first, second, third and fourth edge channels (15) attached to the first and second faces at the bottom and top edges (21, 22) of the central sheet (12), respectively in which each of the edge channels (15) further comprise: i) an upright web (16) having a proximal end and a distal end in which the proximal end is affixed to the central sheet (12); ii) a crossbar (19) having first and second edges in which first edge is affixed to the distal end of the central web; iii) a gripper (20) affixed to the second edge and extending perpendicularly to the central sheet. The apparatus of claim 8 further comprising a plurality of extensions (24) in which each extension (24) is affixed to the distal end of the central web of an edge mount. The apparatus of claim 8 in which the sheet (12) and mounts are integrally formed from a single piece of extruded plastic. An extrusion (10) for holding carpet swatches (26) in which the cross-section of the extrusion (10) comprises: a) a central sheet (12) having a first face, a second face, a bottom edge (22) and a top edge (21); b) a plurality of "T"-shaped intermediate channels (14) protruding from the first and second faces, each of the "T"-shaped channels (14) having grippers (20) depending perpendicularly to the central sheet (12); and c) an "L"-shaped channel (15) protruding from each of the top and bottom edges (21, 22) of the first and second faces, each of the "L"-shaped channels (15) having grippers (20) depending perpendicularly to the central sheet (12). The extrusion (10) of claim 11 in which the cross-section of the extrusion (10) further comprises extensions (24) protruding from the "L"-shaped channels (15). The extrusion (10) of claim 11 in which the extrusion (10) is plastic. The extrusion (10) of claim 11 in which the extrusion (10) is aluminum. A method for manufacturing a carpet swatch display (10) comprising the steps of: a) forming an extrusion having: i) a central sheet (12) having a first face, a second face, a bottom edge (22) and a top edge (21); ii) a plurality of "T"-shaped intermediate channels (14) protruding from the first and second faces each of the "T"-sheped channels (14); iii) an "L"-shaped channel (15) protruding from each of the top and bottom edges (21, 22) of the first and second faces, each of the "L"-shaped channels (15); and having grippers depending perpendicularly to the central sheet b) cutting from the extrusion a desired length of extrusion suitable for use as a carpet swatch display (10). The method of claim 15 in which the step of forming an extrusion is performed using plastic as the material to be extruded. The method of claim 15 in which the step of forming an extrusion is performed using aluminum as the material to be extruded. The method of claim 15 further comprising the step of affixing a removable end cap to an edge of the cut extrusion.

Inventors: BERARD RAYMOND A, HADDEN JAMES W, BERARD, RAYMOND A., HADDEN, JAMES W.
Applicants: INTERFACE INC, INTERFACE, INC.
Application year: 1999
Main classification: A47F7
IPC codes: A47F7