MOLDING SYSTEM FOR RUBBER TRACTOR TRACKS

Abstract: A system for molding an endless tractor track (20) by wrapping uncured rubber (64), calendered cord (58) and wire cable (59) onto the rim of a building and curing drum (D), positioning the drum within a curing mold (M), withdrawing the drum from the mold, chilling the drum and then separating the parts of the drum to remove the completed tractor track.

Description: MOLDING SYSTEM FOR RUBBER TRACTOR TRACKS BACKGROUND OF THE INVENTION Field of the Invention The present invention relates generally to the molding of vehicle supporting elements formed of rubber and more particularly, to a system for molding rubber tractor tracks in an endless configuration. Description of the Prior Art Molded rubber tire tracks are in many cases being substituted for conventional metal tractor tracks. Rubber tractor tracks offer better maneuverability, better ride quality in rough fields, better flotation in wet fields, improved side hill stability, excellent traction, low maintenance and versatility compared to steel tractor tracks. Additionally, rubber tracks are replacing conventional rubber tires on tractor and other agricultural vehicles such as combines, trenchers, snow removers, spreaders, sprayers, wagons and carts, since rubber tracks are more friendly to agricultural fields, offer better flotation and less compaction than rubber tires, resulting in better crop yield. The use of rubber tractor tracks permits farmers to get out into the fields earlier in the planting season and plant more crops as compared to rubber tire- equipped agricultural vehicles. Rubber tractor tracks are defined by an endless rubber belt reinforced with continuous flexible steel cables bonded into the rubber. Presently, a complete rubber tractor track is molded flat in quarter sections which are sequentially then bonded together during the curing process. In practice, the joint between the bonded-together sections tend to break in use. Additionally, the joint between the bonded-together ends is of a different cross-sectional dimension than the cross-sectional dimension of the major portion of the track length. Accordingly, during movement of the track- supported vehicle, the vehicle is subject to severe vibrations. Such vibrations are not only harmful to the vehicle, but also to pavement over which the vehicle is moved. Additionally, such vibration is annoying to the vehicle operator. Another method involves building a complete track using a drum. Uncured or cured lugs are first manually clamped within pockets formed in drum. Next, uncured rubber, calendered cord and wire cable are wrapped around the outside of the drum. Preformed uncured treads are then stretched onto the uncured rubber. The drum is then disposed within an autoclave to cure the rubber and the parts attached thereto. The drum is then collapsed to remove the completed track. Since only low pressure can be applied the cured rubber Is " of a low density with resulting low strength. Also, the track lugs and treads are not generally integrally bonded to the rubber and are displaced during use. SUMMARY OF THE INVENTION The molding system for rubber tire tracks of the present invention effects complete molding of an entire rubber track in an endless configuration of uniform thickness so as to eliminate any discontinuity in cross-section along the length of the rubber track. As a result, a rubber track embodying the present invention eliminates the vibration created when the bonded-together sections of a conventional rubber track during vehicle movement. Additionally, a rubber track embodying the present invention is not subject to breakage as in the case of a conventional rubber track formed of bonded-together sections. Moreover, a rubber tractor track made in accordance with the present invention is completely integral with respect to the lugs and treads whereby the lugs and treads will not become separated from the track. Another advantage of the molding system for rubber tire tracks embodying the present invention is the reduction in manufacturing time and cost afforded by such system. These and other features and advantages of the present invention will become apparent from the following detailed description of a preferred embodiment which, taken in conjunction with the accompanying drawings, illustrates by way of example the principles of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a building and curing drum forming a part of the rubber track molding system of the present invention; Fig. 2 is a vertical cross-sectional view taken in enlarged scale along line 2-2- of Fig. i; Fig. 3 is a side elevational view showing the drum of Fig. 1 during operation; Figs. 4-7 shown successive steps utilized in rubber track molding system of the present invention to deposit uncured rubber, calendered cord and wire cable on the rim of the drum; Fig. 8 is a cross-sectional view similar to Fig. 2 after uncured rubber, calendered cord and wire cable has been deposited upon the rim of the building and curing drum; Fig. 9 is a broken side cross-sectional view of a mold that receives the building and curing drum with the parts of such mold being retracted to receive the drum; Fig. 10 is a view similar to Fig. 9 showing the drum lowered into the mold; Fig. 11 is a view similar to Figs. 9 and 10 showing the operation of the mold in forming and compressing the uncured rubber; Fig 12 is a view similar to Figs. 9, 10 and 11 showing the parts of the mold during curing of the rubber tractor track; Fig. 13 is a broken side cross-sectional view of the drum and the molded rubber track after the drum has been withdrawn from the mold; Fig. 14 is a view similar to Fig. 13 showing the parts of the drum being separated for removal of a completed rubber track from such mold; Fig. 15 is a perspective view showing a completed rubber track made in accordance with the system of the present invention; Fig. 16 is a vertical sectional view taken in enlarged scale of 16-16 of Fig. 15; and Fig. 17 is a broken vertical sectional view taken along line 17-17 of Fig. 16. DETAILED DESCRIPTION A PREFERRED EMBODIMENT Referring to the drawings, in Figs. 15, 16 and 17 there is shown rubber tractor track T made in accordance with the apparatus and the method of the present invention. Such track T comprises an endless band 20 formed of rubber 22 and calendered cord and wire cable. It will be understood that such track T is adapted to be positioned upon the wheels or rollers (not shown) of a motorized vehicle such as a tractor, or the like to support such vehicle for movement along a desired surface such as an agricultural field. The exterior peripheral surface of band 20 is formed with integral treads 30. The mid-portion of the interior peripheral surface of band 20 is formed with a plurality of conventional drive or guide lugs 32 which engage complementary sprockets (not shown) on the wheels or rollers of the vehicle which is supported by track T. Track T of Figs. 15, 16 and 17 is formed by the apparatus shown in Figs. 1-14. Referring to Figs. 1-3, such apparatus includes rotatable building and curing drum D which is utilized with mold M shown generally in Figs. 9-12 to form a completed rubber tractor track T. Building and curing dram D is preferably formed of a material which is rapidly responsive to thermal changes, such as aluminum. Drum D is rotatably mounted upon a pedestal 31 by means of a horizontal axle 32. Axle 32 is rigidly connected to Drum D by a plurality of pairs of aligned spokes 34a and 34b. As indicated particularly in Fig. 2, drum D consists of two mirror image halves D-l and D-2 so as to be horizontally separable. Each drum includes an arcuate inner shell having halves designated 36a and 36b, and an arcuate outer shell, the halves of which are designated 38a and 38b. These concentπc sneils Have their outer ends welded to a pair of coaxial rings 39a and 39b. The inner portions of the inner shells are welded to spoke mounting flanges 40a and 40b. These flanges receive bolt and nut combinations 42 or other attaching means which extend through the outer end of spokes 34a and 34b. The outer peripherary of the outer shells define a rim R having halves designated 44a and 44b. The mid-portion of such rim halves are formed with cavities 45a and 45b which define facing lug pockets 46. The rim R defines and inner matrix which cooperates with an outer matrix formed in the mold M in a manner described hereinafter. Referring again to Fig. 3, the lug pockets 46 successively receive rabber lugs 50 by means of a conventional power-operated vertically reciprocating ram 52 positioned below the periphery of drum D. A supply of warm lugs is provided by a downwardly inclined chute 54 which successively deposits lugs at a position above the ram 52 in order that upward movement of the ram will force the drive lugs into the drive lug pockets 46. The dram rim R sequentially receives one or more layers of uncured rabber R and conventional calendered cord 58 from one or more supply reels 56 rotatably supported on a frame F positioned adjacent drum D. The rim R of dram D also receives wire cable 59 from a second supply reel 60 carried by frame F adjacent supply reel 56. The frame also includes a stitcher pressure roller 62 which exerts radially inwardly directed force against uncured rabber and calendered cord during rotation of dram D. An operator O positioned at a console 64, controls operation of the dram, the supply reels, ram 52 and a drive lug feeder 66 for chute 54. Referring additionally to Figs. 4-8, in the operation of the dram D drive lugs 50 will be heated to a soft condition so as to conform to the pockets and remain secured within drive lug pockets 46 after insertion of the drive lugs into the pockets by ram 52. This step is indicated in Fig. 4. In Fig. 5, a first layer of uncured rubber 64 is shown being wrapped around the rim R of drum D. Referring to Fig. 6, after the first layer 64 of uncured rabber has been deposited on the rim R of dram D, a layer of calendered cord 58 will be wrapped about such rim over the layer of uncured rabber. Next, wire cables 59 will be wrapped about rim R. In Fig. 7, a second layer 66 of uncured rubber is shown after having been wrapped about the dram rim over the calendered cord 58 and wire cable 59. It should be understood that the number of layers of uncured rubber, calendered cord and wire cable can be varied to suit the specifications of a particular track manufacturer. In Fig. 8, the appearance of the SUBSTITUTE SHEET (RULE 26) 4 drive lugs, uncured rabber layers, calendered cord and wire cables is shown. At this point, the uncured rabber and calendered cord will be ready for curing within mold M. Referring now to Figs. 9-12, mold M includes a base 70 provided at its outer periphery with a plurality of vertically extending hydraulic rams 72 of conventional construction. Each ram includes a cylinder 74 which effects vertical reciprocal movement of a plunger 75 formed at its upper end with a ball 76. Referring to Fig. 11, the balls 76 are received by complementary socket 77 formed in circumferentially spaced brackets 78 supported by the outer periphery of mold top 80. With continued reference to Fig. 9 mold base 70 horizontally, slidably supports a plurality of like outer mold segments S. Each mold segment includes a bottom ring 82 which is slidably supported upon the upper portion of mold base 70 for horizontal reciprocal movement relative to such mold base under the influence of a plurality of horizontally disposed conventional hydraulic or air-actuated cylinder and piston units 84. The mold segments include an outer matrix 86 encompassed by an upwardly tapered hollow heating cone 88. A segmented top ring 90 is disposed over the upper ends of the outer matrices 86 and the cones 88. The inwardly facing surfaces of the outer matrices 86 are formed with tread-forming complementary ribs 92 and grooves 93. A stop ring 94 is secured to the upper surface of mold base B to limit the radially inward movement of the mold segments S. Cones 88 are formed with steam passage apertures 95 connected to a source of steam (not shown) or other heating means in a conventional manner. Dram inner shells 36 a and 36b are provided with fluid inlet I and outlet pipes O to selectively connect the space between the inner and outer shells with steam or other heating medium and/or chilled water. Steam is admitted into such space after the dram D is lowered into mold M and the mold is closed so as to heat rim 44 a and 44b. The drum rim R acts as an inner matrix during curing of the rubber, as explained below. In Fig. 9, the building and curing drum D is shown being lowered within the mold M segments S, with such segments being retracted to their radially outermost position by means of cylinder and piston units 84. Raising and lowering of dram D is effected by a conventional hoist (not shown). Grooves 96 on dram ring 39a engages ribs 97 on locking ring 94 to center the drum relative to the cavity of mold M. In Fig. 10, the dram D is shown positioned within mold M for a rubber curing operation and at this time connected to a heating source after which the mold segments are being advanced radially inwardly towards the drum D. At this time, the mold segments S are already heated. Referring to Fig. 11, the mold top 80 has been connected to the balls 76 of the rams 77 by suitable locking means (not shown) for downward movement of the mold top and locking of such top onto the body of the mold. The underside of mold top 80 is provided with a circular pressure cone 100, the inner surfaces of which slidably engage the outer surfaces of mold segment cones 88 as the mold top 80 is pulled downwardly by rams 72. In Fig. 12, the mold top 80 is shown after it has been pulled downwardly to its lowermost position and held therein. During such downward movement the cones 88 of the mold top slide along the outer surfaces of the cones 88 so as to urge the mold segment cones 88 and their outer matrices 86 into contact with the uncured body of rabber 66 carried by the rim R of dram D. It has been found that the angle of the engaging surfaces of the inner and outer cones may approximate 8° in order to effect the desired compressing action of the matrices against the uncured rabber without the inner and outer cones locking together as the outer cones advance over the inner cones. With continued reference to Fig. 12, steam is now admitted into the dram D of the in a conventional manner so as to heat the rim inner matrices to a rabber curing temperature. Such steam heat in combination with the heating of the rabber by the outer matrices 86, and by compression of the rabber under the influence of the radially inwardly directed camming effect of the cones 88 and 100 serves to thoroughly cure and compress the bands of uncured rubber on the rim R from the inside to outside of the body of rubber. It should be understood that heating of the dram rim and the mold matrices effects thermal expansion of the dram rim inner matrices and mold outer matrices toward one another so as to supplement the compression provided by the camming effect of the cones. Curing of the rabber also bonds the calendered cord and wire cables to such rabber, and additionally effects bonding of the drive lugs 50 to the main body of the uncured rabber. During curing of the rabber, the ribs 92 and recesses 93 of the outer matrices S will form the treads 30 on the outer periphery of the cured and molded rabber. In this manner, a completely integral rubber track is formed whereby the lugs 50 an track 30 will not separate form the track during vehicle movement. Referring now to Figs. 13 and 14, after the rabber has been cured, and the heat source disconnected from the dram D, the mold top 80 removed, cylinder and piston units 84 are actuated separate the mold segments, dram D and its completed track T will then be raised out of mold M. Thereafter, bolt and nut combinations 42 will be removed from the outer portion of spokes 34a and 34b in order than the dram halves D-l and D-2 may be axially separated. Such separation will effect release of the completed rabber track T from the drams. In order to facilitate release of the completed track T from the dram halves which define the dram rim, the dram halves will receive chilled water through pipes I and O, before the halves are axially SUBSTITUTE SHEET (RULE 26) 6 separated. Such chilled water in the space 114 defined between the inner and outer shells 36a, 36b and 38a, 38b thermally contracts the drum rim R. The aforedescribed apparatus and method will produce an endless rabber tractor track of uniform cross-section which eliminates excessive vibration and remains integral during use over a long service life. Production of such rubber tractor tracks can be accomplished in a minimum amount of time and at a comparative low cost compared to existing rubber track making systems. While a particular form of the invention has been illustrated and described, it will also be apparent to those skilled in the art that various modifications can be made without departing from the spirit and scope of the invention. Accordingly, it is not intended that the invention be limited except by the appended claims.

Claims: WHAT IS CLAIMED IS: 1. Apparatus for molding an endless tractor track from a band of uncured rabber and calendered cord and wire cable, such apparatus comprising: a rotatable building and curing dram having a rim that defines an inner matrix; supply reels to dispose uncured rabber, calendered cord and wire cable onto the drum rim; a mold that removably receives the dram and its uncured rabber, calendered cord and wire cable, the mold having a plurality of outer matrices that are retracted to admit the dram and retracted to release the dram, with the outer and inner matrices being heated and with the outer and inner matrices advanced into compressive contact with the uncured rabber, cord and wire cable between the inner and outer matrices and form the endless tractor track; and the rim of the dram being radially reducible to free the tractor track from the drum. 2. Apparatus for molding an endless tractor track as set forth in Claim 1 wherein, the drum is of axially separable constraction to effect removal of the cured tractor track from the dram. 3. Apparatus for molding an endless tractor track as set forth in Claim 1 wherein, the drum is of aluminum constraction and the diameter thereof is reduced by thermal contraction to facilitate removal of the cured tractor track from the dram. 4. Apparatus for molding an endless tractor track as set forth in Claim 2 wherein, the drum is of aluminum constraction and the diameter thereof is reduced by the introduction into the dram of a chilled liquid before the parts thereof have been axially separated. 5. Apparatus for molding an endless tractor track as set forth in Claim 2 wherein, the drum rim is defined by two halves, and said apparatus further includes: a plurality of spokes; an axle connected to the drum rim by the spokes; and SUBSTITUTE SHEET (RULE 26) 8 fastening means removably connecting the rim halves with the spokes whereby the spokes are disconnected from the rim halves to effect axial separation of the dram halves for removal of the molded tractor tracks from the dram rim halves. 6. Apparatus for molding an endless tractor track in Claim 3 wherein, the dram rim is defined by two halves, and which apparatus further includes: a plurality of spokes; an axle connected to the dram rim by the spokes; and fastening means removably connecting the rim halves with the spokes, whereby the spokes are disconnected from the rim halves to effect axial separation of the dram halves for removal of the molded tractor track from the dram rim halves. 7. Apparatus for molding an endless tractor track as set forth in Claim 4 wherein, the dram rim is defined by two halves, which apparatus further includes: a plurality of spokes; an axle connected to the dram rim by the spokes; and fastening means removably connecting the rim halves with the spokes whereby the spokes are disconnected from the rim halves to effect axial separation of the drum halves for removal of the molded tractor track from the drum rim halves. 8. A method of forming an endless tractor track from layers of uncured rabber and calendered cord and wire cable that includes the steps of: providing a rotatable axially separable building and curing dram having a rim formed with lug-receiving pockets, such rim defining an inner matrix; rotating the drum to position a plurality of lugs within the pockets, then depositing uncured rubber, calendered cord and wire cable on the rim over the lugs; providing a heated segmented mold for curing the uncured rabber, such mold having outer matrices; lowering the dram within the mold; heating the drum ring; urging the matrices against the uncured rubber; to compress and cure the rabber so as to bond the drive lugs onto the rabber; raising the dram from within the mold; thermally reducing the outer diameter of the dram rim; and removing the completed endless tractor track from the rim of the dram. 9. A method as set forth in Claim 8 wherein the drum is formed of aluminum and the outer diameter of the drum is thermally reduced by admitting chilled water to the interior of the dram. 10. A method of forming an endless tractor track from layers of uncured rabber, calendered cord and wire cable comprising the steps of: providing a rotatable building and curing drum having a rim formed with drive lug-receiving pockets the dram having first and second axially separable halves which defme inner matrices; rotating the dram to position a plurality of lugs within the pockets, then depositing uncured rabber, calendered cord and wire cable on the rim over the lugs; providing a heated segmented mold for curing the uncured rabber, said mold having a plurality of outer matrices; lowering the dram within the outer mold matrices; heating the dram rim inner matrices; urging the heated outer matrices against the uncured rabber to compress and cure the rabber so as to bond the drive lugs onto the rubber; raising the drum from within the mold; thermally reducing the outer diameter of the dram; and axially separating the drum halves to remove the cured tractor track from the rim of the dram. SUBSTITUTE SHEET (RULE 26) 10

Inventors: FIKE LOUIS THOMAS, FIKE, LOUIS, THOMAS
Applicants: GOODYEAR TIRE & RUBBER, THE GOODYEAR TIRE & RUBBER COMPANY
Application year: 1999
Main classification: B29D29
IPC codes: B29D29, B62D55