Process for cleaning endless movable belts of a sorting system and sorting system comprising a cleaning mechanism

Abstract: Apparatus for the cleaning of rotating mats in a sorting machine, wherein it provides for devices (7, 8) spaced out among each other, capable of spraying a liquid cleaning product on the surface of one mat (2) and aspirating the liquid for drying purposes, respectively. This allows cleaning the mats of the sorting machine in an entirely automatic manner, so as to perform this operation when the machine is out of production, for instance during the night hours.

Description: This invention refers to a device for the cleaning and drying of rotating belts used in sorting machines for the carrying and unloading of items to be sorted. The known devices comprise a supporting arm mounted on a mobile trolley sliding on a guide rail set parallel to the path of the trolleys and equipped with a first device designed to spray a liquid mixture, in particular water admixed with a detergent, and a second device placed downstream of the former in the direction of rotation of the belt, designed to aspirate the liquid from the surfaces for drying the belts. Such devices allow cleaning the belts of the sorting machine in an entirely automatic manner, so as to perform this operation when the machine is out of production, for instance during the night hours. The industrial sorting machine sector has in recent years witnessed the diffusion of high-technology sorting machines, in which the items are placed on a mobile trolley moving along a fixed path and equipped with a rotating belt, which constitutes the carrying and unloading plane for the items and is actuated so as to move in a direction perpendicular to that of the trolley's forward motion and to unload the carried item whenever the latter passes a pre-established collecting station. These machines have attained a high degree of sophistication, to the point that the items are loaded onto the machine as it passes by at high speed, that their position on the belt is precisely adjusted and their unloading trajectory is calculated based on their mass, the forward speed of the machine and the belt's own friction coefficient, so as to achieve the unloading of the item with the greatest precision, while still maintaining a high forward speed of the trolleys. The precision of the trajectories imparted to the items during the unloading process is of fundamental relevance for the proper operation of the apparatus. As mentioned, this precision also depends on the friction coefficient of the material constituting the belts. During operation it happens, however, that the surface of these belts fouls up or turns shiny, with a consequent change of the friction coefficient which tends to reduce the characteristics of a precision handling of the items, for instance due to slipping phenomena which impair the reliability of the loading and unloading operations. This makes it necessary to periodically attend to a cleaning of the belts by a washing operation, which is currently effected by hand, by shutting down the plant and individually cleaning the belts on each trolley. EP 0 771 745 A1 discloses a process and apparatus for washing and making conveyor belts more hygienic wherein a belt is drawn through a box in which the belt is sprayed with steam. The belt is then sprayed with a water or detergent mixture. Next, the belt is drawn between bristles to detach dirt from the belt. Finally, the belt is drawn through a vacuum recess in which intake ducts are provided to suck away dirt removed from the belt. During a step to make the belt surface more hygienic, spraying of the water or detergent mixture is stopped and steam is supplied and then drawn away by the vacuum. As can be easily seen, this is an extremely expensive operation, in particular if one considers that these fixtures are- frequently equipped with several hundreds of trolleys, and that the necessary cleaning operations therefore demand a machine outage of several hours. The purpose of this invention is to offer a solution for the mentioned problem. According to the invention, this problem is solved by the features of independent process claim 1 and independent apparatus claim 4. The apparatus for the cleaning of the belts according to the invention will now be described in detail, for exemplifying and non-limiting purposes, with reference to the enclosed drawing, which offers a simplified prospective view. With reference to the attached drawing, 1 indicates the trolleys of a sorting machine, each of which carries a rotating belt 2 for the carrying and unloading of the items to be sorted. The apparatus for the washing of the belts, indicated as an overall unit by the number 3, is set up on the left side of the machine, in a suitable area of the trolleys' forward path. This apparatus comprises a mobile base 4 set on a pair of rails or guides 5 mounted parallel to the path of the machine and carrying a supporting arm 6. The arm 6 holds some devices 7 and 8, spaced out among each other in the direction of rotation of the belt, one capable of dispensing a liquid to clean the surface of the belt and the other of aspirating said liquid for the subsequent drying phase, respectively. For example, the device 7 consists of a spraying nozzle connected by a flexible tube 9 to a tank 10 containing water and a detergent, while the device 8 consists of an aspirating mouth connected to a suction device of a known type, which discharges the aspirated liquid, through a second tube, to a collecting tank. The tanks 10 an 11 may be separate or enclosed in a single container. In a preferred embodiment the nozzle 7 and aspirating mouth 8 are capable of operating on a cross-section of the same width as the belt 2, so as to reduce its washing and drying times to a minimum. According to another preferred embodiment, these devices are designed to operate on only a part of the width of the belt, so as to effect the cleaning operation in several stages, by shifting the base 4, from time to time and by the necessary length, along the guides 5. The use of spray nozzles and aspirators of a size smaller than the width of the belts allows using devices of a smaller power rating. The arm 6 may be mounted rigidly on the base 4, or fitted with devices capable of adjusting its inclination so as to approach the washing organs to or spread them apart from the surface of the belt. According to a further preferred embodiment, the supporting arm may be fitted with three pairs of washing and aspirating devices, so as to be hold them side-by-side and to partially overlap in the operating area. For exemplifying purposes, the operating cycle of an apparatus of the latter type will now be described. Each of the washing devices may have a size of about 250 mm and therefore be capable of cleaning a strip of 150 mm width. The three devices set side-by-side will therefore be capable of working efficiently on a belt of 45 cm length. The cleaning cycle envisions the cleaning of one belt a time, while the belt rotates at a speed of about 20 cm per second. For a standard-size belt, a time of 15 seconds can therefore be expected to spray the detergent liquid from one side and aspirating it from the other, plus an additional 7 seconds of aspirating time alone. Considering a total time of 6 seconds for approaching and detaching the arm, plus a time of about 12 seconds to move the fixture underneath the next trolley, a cycling time of about 40 seconds is achieved for the complete cleaning of the belt. According to- the invention, the apparatus therefore allows to automatically perform the cleaning of the belts of an automatic sorting machine by exploiting its dead periods, for instance the night hours or weekends, while the machine is out of service. An expert of the branch may envision numerous modifications and variants, all of which may however be considered to fall within the scope of the claims.

Claims: A process for cleaning endlessly movable belts (2) of a sorting system, the sorting system comprising a plurality of mobile trolleys (1) movable along a predefined path for transporting items, each trolley (1) including an endless belt (2) having a belt upper section and a belt lower section, the belt being movable in a longitudinal belt direction perpendicularly to the predetermined path for receiving and discharging items, the belt upper section including opposite first and second ends spaced apart in the longitudinal belt direction, the method employing a cleaning mechanism (3) which includes a base (4) carrying an arm structure (6), a source of cleaning liquid (10), at least one dispensing device (7) mounted on the arm structure (6) and connected to the source of cleaning liquid (10) on the base (4), and at least one aspirating device (8) mounted on the arm structure (6) and connected to a source of suction pressure, the method comprising the steps of: A. positioning the base (4) adjacent the predetermined path and spaced from a trolley (1) generally in the longitudinal belt direction, wherein the first end is closer to the base (4) than is the second end; B. manipulating the arm structure (6) to position the at least one dispensing device (7) and the at least one aspirating device (8) in overlying relationship to an upper surface of the belt upper section, with the at least one dispensing device (7) disposed adjacent the first end, and the at least one aspirating device (8) disposed adjacent the second end; C. rotating the belt (2) such that the upper surface moves in a direction from the first end toward the second end; D. actuating the at least one dispensing device (7) to dispense cleaning liquid onto the moving upper surface; E. actuating the at least one aspirating device (8) to aspirate dispensed cleaning liquid from the surface of the moving upper surface; F. actuating the arm structure (6) to raise the at least one dispensing device (7) and the at least one aspirating device (8) at the end of a belt cleaning operation; and G. producing relative movement between the trolleys (1) and the base (4) in a direction perpendicular to the longitudinal belt direction until the base (4) is disposed adjacent another trolley (1), and repeating steps B through F. The process according to claim 1, further including the step of moving the at least one dispensing device (7) and the at least one aspirating device (8) relative to the belt (2) surface in a direction transversely of the longitudinal belt (2) direction subsequent to step C and prior to step F, to clean an entire width of the upper surface. The process according to claim 1, wherein the arm structure (6) raises the at least one dispensing device (7) and the at least one aspirating device (8) together during step F, A sorting system comprising: a plurality of mobile trolleys (1) movable along a predefined path for transporting items, each trolley (1) including an endless belt (2) having a belt upper section and a belt lower section, the belt (2) being movable in a longitudinal belt direction perpendicularly to the predefined path for receiving and discharging the items, the belt upper section including opposite first and second ends spaced apart in the longitudinal belt direction; and a cleaning mechanism (3) including: a base (4) disposed adjacent the predetermined path and spaced from a trolley (1) generally in the longitudinal belt direction, wherein the first end is closer to the base (4) than is the second end, the base (4) carrying an arm structure (6) movable up and down, a source of cleaning liquid (10) on the base, at least one dispensing device (7) mounted on the arm structure (6) and connected to the source of cleaning liquid and arranged to overlie an upper surface of the belt upper section adjacent the first end thereof for dispensing cleaning liquid onto the upper surface, a source of suction pressure, and at least one aspirating device (8) mounted to the arm structure (6) and connected to the source of suction pressure, and arranged to overlie the upper surface adjacent the second end thereof in spaced relationship to the dispensing device (7) for sucking up dispensed cleaning liquid from the upper surface, the base (4) and the trolleys (1) being relatively movable in a direction perpendicular to the longitudinal belt direction to relocate the base (4) relative to the trolleys (1). The sorting system according to claim 4, further including means for raising or lowering the arm structure (6) to raise or lower the at least one dispensing device (7) and the at least one aspirating device (8) together. The sorting system according to claim 5, wherein the arm structure (6) is mounted for pivotal movement about a horizontal axis. The sorting system according to claim 4, wherein the cleaning mechanism (3) further includes a guide (5), the base (4) being mounted on the guide (5) and movable relative thereto in the direction perpendicular to the longitudinal belt direction.

Inventors: MARNI FABIO, TACCHI RENATO, MARNI, FABIO, TACCHI, RENATO
Applicants: SANDVIK AB
Application year: 1999
Main classification: B08B3
IPC codes: B08B3, B65G45