METHOD AND DEVICE FOR THE MANUFACTURE OF A DRIP IRRIGATION CONDUIT

Abstract: The individual emitters (10) are introduced inside the tube (3) during its manufacture phase, slightly welded to its internal surface and are transferred by the tube itself. Soon after, and while the emitter (10) is located in the region of the fixed shaping mechanism (corrugator), a worm screw belt continuously moving inside the tube with the same speed as the tube being produced, is radially displaced at programmed time intervals towards the wall of tube passing, reduces the void space (11) between the belt (12) and the emitter (10), compresses it in a prolonged way in one or in two stages so that it is rigidly welded, and returns to its initial position. In other variations the compression is effected in combination with an external rotating belt (12) or in combination of an external belt (12) with a fixed internal protrusion.

Description: METHOD AND DEVICE FOR THE MANUFACTURE OF A DRIP IRRIGATION CONDUIT State of the Art The present invention refers to a method and device fcr the manufacture of an drip irrigation conduit. The drip irrigation conduit is used for irrigation and bears internally bonded individual linear straight emitters, which occupy only a part of the circumference of the tube and protrude slightly into its internal part. The problem associated with the manufacture of these απp irrigation conαuits s tne introduction cf the emitters and their safe and very rapid Donαmg msiαe the tmn wall of the tube during the manufacture of the tube itself. In general, in order to weld these individual emitters, they must be radially compressed towards the circumference of the hot tube, applying a particular force for a particular duration. Ideal conditions are achieved: a) when both the emitter compression means and the tune Background support in tne delicate phases, have a speeα equal t: that if tne tuDe passing; ci wner. tne exertion of pressure onto the emitter is uniform, i.e. it is exerted simultaneously across the whole surface of the emitter. This pre-requisite is particularly important when both the background support, as well as the emitter compression means are metallic and non-elastic; c) when the force applied for compression is absolutely adjustable and controllable; d) when both the tube background support at the time cf emitter compression, as well as the emitter compression means, are made by soft materials ana may easily retreat without damaging tne tube. If these prerequisites are not satisfied, the hot, thin and fragile at this phase tube, will be destroyed, or its wall will be reduced dangerously at the welding point. In parallel, the new technologies in the field of plastics permit the manufacture of drip irrigation conduits of a very small thickness, just one tenth of those manufactured at present. In this case, where the walls are very thin and the speed of manufacture is high, the control of all parameters is essential for tne safe and very rapid welding of the emitter. Existing methods have not provided for the satisfactory solution and control of these fundamental pre-requisites and parameters. A serious disadvantage is that the means of compression of the emitter to the wall of the tube, s made of a hard material and only moves radially and not m the direction of the axis of the tube. Thus, the relative speed of the emitter and the compression means, is equal to the speed of manufacture of the tube, the friction force developed is very significant, and render the manufacture of the drip irrigation conduits impossible (e.g. US Patent 5,282,916, PCT/GR 91100012). The force cf compression cf the emitter, xs an essential magnitude and must ce aosolutely controlled; this is not possiole when the above mentioned technologies are used, as the friction force developed between the emitter and the means of its compression, increases proportionately to the radial compression force. This friction force has a direction opposite to that of the axis of manufacture of the tube, resulting in retarding the emitter with respect to the tube produced, and in destroying the tube. Furthermore, existing methods provide for the compression and welding of the emitter in the regions of hard and non-elastic shaping mechanisms and do not provide for the presence of a soft oackground during its compression phase, either from the side of the tube or from tne side of the emitter. In parallel, the linear emitters, are not always absolutely straight, as they should, but exhibit unavoidable distortions, bends and a roughness on the bent surface provided for the welding. This fact, m conjunction wi t h the need to manufacture tubes with thin walls, renders the provision of an elastic and soft backgrounα absolutely necessarv, so that t retreats during the compression to avoiα punching ana destruction of the tuoe at this point. According to the technology of patent PCT/GR91/00012, tne protruding part that exerts the axial compression of the emitter performs a continuous oscillation with a frequency independent of tne continuously varying for each case frequency or speed of emitter passage under the continuously oscillating protruding part. Disadvantages apart from unwanted friction developing between the protruding part and the emitter are: 1) The position of the emitter during the first contact or knock cannot be foreseen, resulting in: - each emitter receives a different amount cf knocks of a different duration - the depth of penetration into the tube wall is different for each emitter if the oscillating protruding part is found at the lowest position of its oscillation during the emitter passage and the clearance s closed, this emitter will not be aole to pass and the tube will be destroyed. t. Point pressure is exerted onto the emitter at different positions for each different emitter 3 t he width cf oscillation of the protruding part is not con t rolled, resulting in an non-controlled depth of penetration. W i th reference to the technology of the U.S. Patent 5,282,916, po i n t pressure is exerted at the first stage and the point of z cressure applica t ion moves continuously across the emitter. This fac t , m con j unction with the unwanted friction causes non- homogeneous immersion and penetration of the emitter into the wall of the t u b e and a tendency of lifting, rotating and detaching it. In the second s t age, should a rigid background exist during the : compression, e.g. the fixed calibrator, the emitters will not b e a b le t o pass t hrougn the clearance and to be welded without croblems, cue to friction and to the fact that the clearance is smaller than the he gnt of the emitter. S hould again no background exists during the compression, e.g. 5 i f the compression is performed slightly off the calibrator, it i s not possible to acnieve compression and controlled welding. Accor d ing to another known art, (E.P.O. 344505 A2 ) the pressure exerte d onto the emitter, is not exerted simultaneously across its wnole surface, nor s similar along the length of the : em itt er. Whereas the force P exerted onto the emitter and presses i t on t o the tu b e is constant at all phases and only depends on the clearance X2 between the tube and the means of compression, i.e. the protrusion, which is fixed, the surface that receives th i s force and which determines the degree of pressure exerte d , 5 gradually increases from 0* at the start, to 100 % when the contac t and the pene t ration of the emitter into the tube are completeα. Thus, the pnenomenon s observed at the start, when the penetrat i on length X of the emitter is very small (near zero), the fixed force, P, d ue t o the fixe d clearance x to create enormous pressures, p. p= P/x, wi t h x tenαmg to 0, p tending to infinity. As a result of this exertion of force at a simple point, the em itt er i s immerse d at its front inside the wall at the moment cf the f i rs t contac t and is simultaneously raised at its back. It αeve i ops a t enαency to rotate around the point of the first con t ac t , wi t h a risk to destroy the tube. When, instead of the fixed, immobile protrusion of the prev i ous technology, a endless moDile band is inserted inside the tube, transporting though, each one of the individual emitters separately, without the presence of any pushrod or other means for exert i ng the steaαy horizontal promotion force to the emitters, the i nd i v id ual emit t ers will not be acle to pass without a problem ana t o oe welded inside the tube, out will gather in front cf the fixed cal i bra t or. However, any emitters that will eventually pass will aga i n face the problems of rotation at the location of their firs t contac t and of the non-uniform exertion of pressure along the em i tter, as in the case of tne technology of the previously mentioned patent Ξ.P.O. 344605 A2. Another d isa d van t age cf the same known technology s that it requ i res acceleration of eacn emitter from zero speeα to the speeα of production of the tube, something that necessitates the use of h i ghly accura t e mechanisms, and which leads to significant delays. Another technology available (E.P.O. DOC, GR900100823 ) , Drawing la, wh i ch utilises air as a cooling medium and a mobile shaping mechanism ( calibrator). The clearance at location A, the firs t po i nt of contact and compression of the emitter 4, is never fixe d b ut varies depending on the length c and the angle α of the mo bi le elate d relative to the notional vertical straignt line V , something that renders impossible the particular welding process. Even if this fact is not taken nto account, the αisaαvantages present are similar to the previous known art, regarding the exertion of pressure at a point, the increase of pressure m the first point of contact A, and the tendency of the emitter to rotate. Anotner additional disadvantage of this case is the friction force, wnich has a maximum value at point A, at the start. This force tends to slow down and delay the emitter with respect to tne tube m a region where the tube is still fluid and unformeα, resulting in a reduction of the wall and the destruction of the tuoe. In another art (E.P.O. 480632A2) the emitter comes first into contact with the tube before the shaping mechanism, and is mecnanically compressed during this phase. However, in this phase, tne tube is very soft and does not tolerate mechanical pressure witnout a risk, nor can tolerate the friction force developed in the emitter. Furthermore, according to this technology, the final compression is performed with a series of wheels, which do not feature an independent motion, are not formed by soft materials, and each one exerts a point and not uniform pressure onto the hot and thin tube. In this case, friction develops both between tne wheels and tne tUDe, as well as between the emitter and the protruαmg element and between the axis of rotation and the wneels, wnich retard and delay the thin tube, with a risk of destroying it. Brief Description ofthe Invention The present invention describes a new method for the manufacture of drip irrigation conduits without the acove mentioned disadvantages . The drip irrigation conduit with the internally welded emitters whicn occupy only a part of the circumference of the tube and protrude slightly inside it, is manufactured m a continuous form cy an ex t ru d er. The individual linear emi tt ers are entereα i ns id e t he tuoe d uring its manufacture, ejected at any speed, out i n a calcula t e d manner so that they fall in regular distances i ns id e the t u b e pro d uced. During this first contact with the not t u b e, t he emi tt ers are preheated, slightly welde d ana assume the spee d of the t u b e oemg produced. Due to the high production speeαs cf 120-150 meters per minute, the cooling of the t ube is effected w i th water b aths with steady calibrators and not with air and mo bi le cal i bra t ors which cannot handle production spee d s higher than 35 meters per minute. Soon after, where production has reached the f i xed calibrator, an elastic endless band located inside the t u D e an d continuously moving at the speeα cf tube production, i s dis i placed a t programmeα time intervals, radially in tne direction of the passing, slightly welded emitter, reduces the clearance Detween the banα and the emitter which is larger tnan the height of t he em i tter, an d compresses it to the wall of the tube and then re t urns to its initial position. The radial displacement, and consequently the penetration of the emitter into the wall, i s performed in two s t ages. In the first, slight penetration occurs, so tnat the ex t ernal sαrface of the emitter is preneated up to the mel ti ng poin t , ana m the second, the final penetration and prolonged re t en t ion for the welding is effected. 3oth the rad i al d i splacement of the mechanism of the moving band as well as i ts speed of rota t ion, are completely controlled and no difference ex i sts regarαing the speed of the band and the speed of the em i tter pass i ng, and hence no friction force develops between them. Dur i ng the compression, t he forces finally exerted are only radial, i .e. the type of force necessary for the final compression and weld i ng of the em i tter to the circumference of the tuoe. In parallel, the d urat i on of the compression of tne emitter towards t he c i rcumference cf t he tube is absolutely controlled and may last without any risk, for as long as the passing tube with the alreaαy slightly welded emitter is founα into the region of the calibrator wnere the band also moves. The tube background support during the compression phase, may be the fixed metallic calibrator of the tube, i.e. the calibrator, or an endless band made of an elastic material which rotates outside the tube and along the length of tne axis of the tuϋe, following the calibrator. This elastic band touches the tube, and also moves with the speed of manufacture cf the tube itself. Due to the soft materials, the compression of the emitter may be effected in a more simple manner, without the radial displacement of the external or internal elastic band. The two-band systems in these cases are rotated steadily but a fixed clearance is retained smaller than the neight of the emitter between the internal band and the tube being produced. In other cases, the systems of rotating bands may also have an elastic seating. The emitter in all its variations is compressed, exploiting the elastic seating of the systems or the elasticity of the materials of the internal or external rotating bands. The manufacture of the tubes is effected absolutely safely without the risk of rupture of the tube due to friction forces developed in a fragile phase, and without the risk of rupture cf the tibe αue tc non-elastic materials of its support background. Description ofthe Drawings Drawing 1 General Arrangement of the production line. Drawing 1 α. Detail of known art where the clearance at the first contact point is not steady. Drawing 2 Part cf the arrangement of the present invention with one band and radial displacement of the band. Drawing 2 Detail of Drawing 2. Drawing 2b Detail of Drawing 2. Drawing 3 Part cf the variation of the present invention with one band and radial displacement of a part of a fixed metallic shaping mechanism (calibrator) and introduction of emitters under gravity. Drawing 4 Part cf the variation of the present invention with one band and elastic seating of all the cand system and introduction of emitters under gravity. Drawing 4α Detail of Drawing 4 Drawing 5 Part cf the variation of the present invention with one band ana elastic seating in a part of the snapmg mechanism (calibrator) and introduction of emitters under gravity. Drawing 6 Variation of the present invention with one band and transportation and compression of the emitters by the compression band itself, and radial displacement. Drawing 7 Variation of the present invention with comomea action of internal and external band and mtroαucticn of emitters unαer gravity. Drawing 8 Variation of the present invention with a comomation of external oand, fixed protrusion and emitter introduction under gravity. Drawing 9 Variation of the present invention with a combination of internal, external band and radial displacement and emitter transportation DV the internal band. Drawing 10 Variation cf the present invention witn a combination of internal band, an external band, without radial displacement and introduction of emitters via a fixed protrusion and inclined plane. Drawing 11 Variation of the present invention with a combination of external band, fixed protrusion and driving of the emitters via an inclined plane. Drawing 12 Detail of Drawing 11 Detailed Description ofthe Invention Drawing 1 illustrates the overall arrangement cf an crip irrigation conduit production line of the present invention. It consists of the extruder 1, the angular heaα 2, thrcucn whicn the individual emitters 4 are entered inside the cylindrical tube 3. The emitters 4 occupy only a part of the circumference cf tne tube 3. The hot tube then passes via the fixed calibrators 5 attacned to the vacuum water bath 6, where the welding of t e emitters 4 to the tube 3 is effected. In the sequel, the cold and shaped tube, passes from t e recognition system , where the position of t e emitters is accurately recognised, so that the water cutlet r.ole is perforated above the suitable outlet point of the welded emitter 4. For the steady and at equal speed passage of the tube 3 from the aforementioned positions, the pulling mechanism 9 is provideα. The ready drip irrigation conduit is finally rolled the winding equipment 10 at the end of the production line. The emitter feed mechanism consists of the storage of the emitters 4 and the pusnrod 11. Both the emitter 4 and the tube 3, are made cf plastic material and are autogeneously welded with simple compression. The em i tter feature a meanα_er v .-lιi,ιk, β e r c-rτosςs< 5 sseecct t i i o-n. i for pressure drop cr for t h e a dj ustment of water supply. A part i cular wa t er mlet and outlet exists i n the em i tter. A hole i s opene d in the tube, above the water outle t loca ti on. For t h i s reason the perforating mechanism 8 i s prov i de d . All the a b ove described arrangement is considered to be mown. Draw i ngs 2-2c*-2β, d escribe an arrangemen t of the presen t i nven ti on wh i ch concerns the introduction and the weld i ng cf t ne emitter to the tube. A mechan i sm i s a t tached as a protrusion inside the angular nead 2, th i s mecnamsm consisting of an endless, soft and elast i c b and 12. The b and moves continuously, driven by a dr i v i ng mecnamsm 13, w i th a speed s i milar to that of the tube being produced 3, both i n the pull i ng mecnamsm 9 as well as in the shap i ng mechan i sm 5. A channel i s formed under the band 12, tnrough wh i c h the em i tters 4 that will oe welded to the tube, pass. The em it ters 4, one oemnd the other, are e j ected or are left to fall under grav it y siαe the passing not tube 3. They are welded slightly to its internal surface ana thus assume the speed cf the tube 3. At the moment where the tube 3 with the slightly welded emitter passes f_r„o.m-, (t.nae r r peαgiioonn o u f. t-.h n e fixed snac.ing ? mechanism 5, the mechan i sm w i th the elastic band 12 is displace d rad i ally towards the c i rcumference of the tube, reduces the clearance X2 ( Draw i ng 2« ) an d compresses steadily and uniformly the wnole surface of the emitter to the wall of the tune for as long as it i s necessary for tne correct welding, and returns to its original position, via the pulling spring 16. This radial displacement may be effected with a particular driving rotating mechanism, and a cam 14. In the next emitter, the radial displacement of the band is repeated, and so on. As the band 12 continuously moves with the speed as that of the emitter passing and the tube is produced, no speed difference exists between the compression instrument, i.e. the band 12, ana the emitter 4. Thus, tne pressure exerted may assume α ny value required without the risk of unwanted axial forces developing, due to friction between the band 12 and the emitter 4 tnat would destroy the tube. Furthermore, for tnis reason, no limitation exists regarding the size and the duration of this axial force, or pressure, which is the most essential parameter for correct welding. In another variation, the whole support mechanism of the Dand 12 towards the emitter 4 does not move, reducing the clearance X2 for passage, but only a part of the mechanism located bemnd the banc. Thus, only a part of the mechanism is displaced radially and forces the band to be also displaced radially, towarαs tne emitter. The movement of the part of the mechanism is effected with an external command at tne moment when the emitter passes. (Not drawn) . A characteristic feature of the present invention is the fact that as the radial displacement is effected with the use of a specific ad ustaole and controlled mechanism, the capability to apply compression in two stages exists: In the first stage, a light compression is effected, followed by a slight penetration of the emitter into the wall of the tube, so that its surface temperature increases, up to the melting point; the second stage of compression, a prolonged and deeper penetration ana retention is effected, in order to achieve the final welding. In any case, these two penetration stages are aosolutely necessary for the correct welding and are followed all welding technologies b etween plastic materials. So far, it has not been possi b le to use them in drip irrigation conduits. Drawing 3 refers to another variation cf the present i nvention. In tnis variation, the moving band 12 is no more radially displaced, but, instead, the mobile part 17 of the cal i brator 5 is displaced radially towards the tube. This radial di splacement is effected with the assistance of the driving mechanism 13 whicn via a rotating cam radially raises the mobile par t l~ι , again compressing the emitter towards the fixeα moving b and 12 at the t ime it passes aDOve this moDile part. The return of the D art 17 to its original position, is effected with the assistance of the pulling spring 16. Before the displacement of the mo D ile part 17, tne clearance X2 between the tube and the band 12 is larger t han tne height of the emitter and permits the free passage of the passing emitter 4. With the lifting, though, of the mobile part 17, the clearance X2 is reduced so that the height H of the emit t er b ecomes smaller, order that the contact and the welding. In this case also, the force applied for the compression and welding of the emitter, and consequently the penetration, is a dj us t ed in two s t ages and no relative speed again exists between the emitter 4 and the band 12. Drawing 4 illustrates a new variation of the present invention, where the clearance X2 between the band and the tube is from the start smaller than the height of the emitter, and remains smaller at all phases. The system of the band 12 features a driving mechanism 13 fcr its rotation only and seats eiastically via the parallel arms 15 and the pulling spring 16. No special driving mechanism is provided fcr the radial displacement. At the time that the emitter passes, tne whole mecnamsm is raised and is displaced radially relative :: t e wall of the tube, slightly increasing the value cf tne clearance X2. The rise and slight displacement cf the banc 11 upwards, is effected by the passing emitter 4 itself, ue tc its elastic seating at the time cf contact with the band. In the sequel, the compression and the welding are effected. The clearance 2 continues tc remain smaller than the height H. The pulling spring 16 ana the parallel arms 15, return the system cf the car. to its initial position, immediately after the passing of the emitter . Drawing 5 illustrates a variation similar to the previous one, acam without a cartiouiar driving mechanism fcr racial displacement and again with a clearance X2 smaller than the height of the emitter. The difference m this case is that tr.e emitter passing does not slightly displace the mechanism cf the band radially during its passage, but instead slightly displaces downwards the mobile part 1" of the calibrator 5 which seats eiastically via the pair of arms 15 and the pulling spring 16. Thus, an elastic support background is formed from tne side cf the tube, as well. The pulling spring 16 returns the mobile part I "7 to its original position, once the emitter 4 has passed. In both similar variations of the Drawings 4 and 5, no relative speed exists between the emitter and the banc that would develop unwanted axial forces cue tc friction. It is evident that a new variation will develop if, the variation cf Drawing 4, the spring 16 fcr the return cf the systems are omitted and consequently the elastic seating of this type, i.e. via springs, are also omitted. The rotating band will be the only element providing elasticity to the system, due to its elastic material, whereas the clearance X2 will always remain smaller than the height the emitter both before and after the compression and welding (Not drawn) . Drawing 6 illustrates another variation of the present invention, where the clearance X2 is larger than the height of the emitter and where the emitter 4, instead of being left initially to the internal surface of the tube, it is left to the front part of the moving band 12, so that it is carried over by it inside the tube. When the emitter reaches the region of the fixed calibrator 5, the overall mechanism of the band 12 along with the carried emitter 4, is displaced radially upwards, towards the circumference of the hot tube 3, reducing the clearance between the emitter and the tube, simultaneously and uniformly compressing all the emitter, though only in discrete and independent stages onto the surface of the tube 3. In the first stage, slight penetration of the emitter to the wall occurs, so that the temperature at the surface of the emitter increases up to the melting point, and m the second stage the final penetration depth and the prolonged retention are achieved, until welding is effected. The radial displacement of the mechanism is again effected by a driving rotating mechanism 13 and its return by the spring 16. A method similar to the previous one could also be mentioned, where though, the mechanism of the band is not displaced radially upwards, but instead, the mobile part 17 of the upper part of the calibrator is displaced radially downwards, periodically reducing the clearance X2 between the emitter 4 and the upper internal surface of the tube 3. (not drawn). The compression of the emitter both of the two aforementioned methods is effected simultaneously, uniformly and steadily along the length and the surface of the emitter, and in two independent and discreet stages, opposite to the case of the known art, where the emitter is entered and comes into contact axially and gradually with the tube. In any case, the compression in two stages, is applied in all technologies for welding plastic materials. However, it could not be applied in this case with the methods known to date. Drawing 7 illustrates a variation, where, as in the case of Drawing 2, the emitter is left inside the tube. The periodic compression by the internal band 12 with its driving mechanism is not effected in the fixed calibrator 5, but out of it and after it, in a region where another band 18, also elastic, soft but external, rotates. The band 18 rotates with the assistance of a driving mechanism 19 with the same speed as the internal band 12 and its profile covers a small part of the circumference of the tube. This method is preferred for very tin tube walls, where the compression of the emitter a fixed, nard calibrator, could destroy the tube wall. The compression of the emitter is effected at some distance from the calibrator 5, so that the thin tube has already been shaped and cooled enough in its external surface, so that it is not destroyed during compression. The internal surface still remains hot for the welding. The compression is elastic due to the materials of the bands from both sides of the tube, and the clearance X2, is initially larger than the height of the emitter. In another variation, in order that the clearance X2 is reduced, instead of the internal one, the external band could move radially (Not drawn) . In this case, as exactly in the variation of Drawing 4, we could avoid the particular driving mechanism 13 for the radial displacement by reducing from the start the clearance X2, so that it becomes smaller than the height of the emitter, instead of providing again for an elastic seating and a spring 16 for the return of the mechanism 12. The mechanism of the band 12, will be slightly raised radially by the emitter itself in every passage and compression of the emitter, as in the case of Drawing 4. (Not drawn) . Another variation again of Drawing 7 could be derived if we apply the case of the variation of drawing 5, replacing the driving mechanism 17 of the fixed calibrator 5 with the external elastic band 18. In parallel, a pulling spring 16 is provided for the return of the mechanism 18, and the clearance X2 will be reduced from the start so that it is continuously smaller than the height of the emitter 4. The band will always move, fixeα inside the tube. The elasticity of the overall system will be reinforced by the elastic seating via the spring, of elastic external band 18 (Not drawn) . It is evident that a new variation of Drawing 7 will be developed if only the rotational movements of the bands 12 and 18 are retained, if all the elastic seating via springs of the systems of the two bands are omitted, and if a clearance X2 is retained fixed from the start, this space being smaller than the height of the emitter 4. In this case, it is only the elasticity of the materials of the internal and the external band, that provides the system with enough elasticity. In all cases with an external band, the compression is effected away and outside the fixed calibrator 5, i.e. in a region where the thin tube has been fully formed and stabilised its external surface. (Not drawn) . Drawing 8 illustrates a variation of Drawing 7, without the internal band 18. The clearance X2 is smaller than the height H of the emitter, the emitters are ejected and welded inside the tube, they pass the fixed calibrator 5 of the water bath, and are compressed at some distance from it, in the region of the rotating external band 13. In particular, the compression is effected between the inflation 21 of the fixed protrusion 20 and the external band. Despite the fact that a sliding occurs between the emitter 4 passing and the inflation 21 of the protrusion 20 which develops axial friction forces, the manufacture of the thin tube will be safe as: a) the tube has already been cooled by water and has been stabilised externally, due to the large distance of the compression point from the fixed calibrator b) the support background of the tube, i.e. the external band, is made of elastic material and retains and surrounds steadily and at a long length the tube 3 behind the emitter 4, protecting it. In general, the presence of the external elastic band, which may easily retreat, be slightly deformed during the compression and absorb in this way the axial friction force developed in this case, permits for the first time simplifications in these production process technologies. A respective variation is also illustrated in Drawings 11 12. In another variation, for the sake of increased safety, the elasticity and the handling of axial friction forces may be reinforced by the elastic Seating of the protrusion with a return spring as in Drawing 4 , and Drawing 5. Drawing 9, illustrates a variation of Drawing 6. Both the external 18, as well as the internal elastic band 12 exist, with a mechanism for the radial displacement. The clearance X2 is larger than the height of the emitter 4. The emitters are transported inside the tube 3 with the band 12, but come into contact and compression after and away the fixed calibrator 5 in the region of the external band 18. In this case, as in the case of the variation of Drawing 6, the compression is effected in two independent and discrete phases simultaneously and uniformly along all the length and the surface of the emitter. The support background from both sides is elastic, and the tube during the compression is already formed and external steady. Drawing 10 describes a variation where both the external 18 as well as the internal band 12 exist, with only the rotation mechanisms 13 and 19, respectively. The clearance X2 is from the start smaller than the height of the emitter and remains smaller. The emitters are driven in continuous contact to each other and continuously move the one behind the other onto the protrusion 22 located inside the tube 3, with a speed definitely smaller than the speed of production of the tube 3. In particular, for each tube production speed, and for each distance between the emitters in the ready drip irrigation conduit, a speed of continuous emitter movement exists, which is far smaller than the speed of tube production. At the end of the protrusion, an inclined plane 22 exists and then a horizontal smooth part 23. The emitters come into contact with the already formed tube 3 after and away from the fixed calibrator 5, at the end of the inclined plane 22 of the protrusion 20, where, one by one, they are slightly welded to predetermined distances at the upper internal surface. The first contact of the emitter is effected at the clearance between the steady calibrator 5 and the external band 18 in order that the tube is not damaged, the tube being already externally cold and formed for additional safety. In the sequel, the emitter assumes the speed of the tube and is transported by the tube to the region of the two bands where it is compressed for achieving the final welding. The background of 20 the compression from both sides of the tube is, due to the materials, absolutely elastic, and no relative speed between the tube and the emitter and the compression means exists. Drawings 11 and Drawing 12 illustrate another variation of Drawing 10. The same apply as for the variation of Drawing 10, but the internal elastic band 12 is absent. The clearance X2 is and remain smaller than the height of the emitter. The contact between emitter and tube 3 is effected at the end of the inclined level 22 in the clearance between the calibrator 5 and the external band 18, in order that the tube is not damaged, which is already formed for additional safety. From this position of first contact, the emitter assumes the speed of the tube, and penetrates horizontally into the compression stage. The compression for the final welding is effected further and away from the fixed calibrator 5 located inside the water bath. In particular, the emitter is compressed between the elastic external band 18 and the flat part 23 of the fixed protrusion 22. Essentially, sliding exists and a speed difference between the emitter and the flat part 23, which in any case develops axial friction forces. If these axial forces are developed in regions where the tube is still not formed, as e.g. before the calibrator or inside the calibrator, the method will not function. Reasons which permit both in this case and in the case of Drawing 8 this simplification, i.e. the replacement of the internal band 12 from a fixed horizontal plate without a risk for the safe manufacture of the tube, are also described in this variation of the Drawing 8. Drawing 12 illustrates a detail of Drawing 11. From the drawing, it is evident that as the band 18 is not only flexible, but is also elastic and soft, it slightly retreats and exerts the same steady pressure along all the length during the penetration of the tube with the slightly welded emitter, the development of the force P which compresses the emitter, depends only on the penetration length X of the emitter under the soft band. As the pressure p due to the elasticity of the material is steady in all parts of the band, for each force P developing, the relationship: P = χ p nolds. Thus, in position A of the first contact, both the pressure p, as well as the force P are equal to zero, whereas in the phase of full penetration, the force P has the maximum value: P= L u p where L is the length of the emitter. As the friction R = μ P is developed accordingly, in the phase of the first contact, no friction and hence no sliding occurs and the emitter penetrates smoothly into the compression region. In the same smooth manner, with a gradual decline of the force P, it comes off the horizontal protrusion 23. This does not apply in other known technologies. Thus, no immersion forward nor any tendency of the emitter to rotate exists, and as the pressure at every location of the band is fixed, the wall tl of the tube in the welding position remains constant throughout the length L of the emitter. In parallel, the local deformation and the increased adherence of the external band to the tube in the region of the emitter, help the tube to overcome the friction force that develops between the emitter and the protrusion, without the need of exertion of some horizontal force for emitter promotion. The same apply in the variation of Drawing 8, as well. In general, but in particular for the manufacture of the drip irrigation conduits of the variations of Drawing 10, and Drawing 11, where the first contact of the emitter is effected in a region where the tube is already cold and shaped in its exterior part, pre-heatmg, especially of the external curved surface of the emitter is required, before its introduction into the tube. Pre-heatmg is also necessary in all variations wnere the emitter comes into first contact with the upper part of the tube, inside or outside of the fixed calibrator, e.g. Drawing 6, Drawing 9. The variations of Drawing 8 and Drawing 11, where the compression is performed between the external band and a fixed protrusion, an additional elastic Seating should be provided with return springs for the fixed protrusions or parts only of the protrusions, as e.g. in the variations of Drawing 4, Drawing 5. (Not drawn) . In another variation, instead of bands, wheels exist which move with a driving mechanism with an angular velocity equal to the speed that the tube and the emitter pass (not drawn) . Respectively, with minor modifications of the material, the construction and the arrangement of the bands, all these methods with the rotating bands, could be also used for the manufacture of drip irrigation conduits from plastic following local heating required for the welding of the emitters, are wound and welded along the length for the formation of drip irrigation conduits.

Claims: CLAIMS 1 ) Method for the manufacture of drip irrigation conduits with i nternally welded individual emitters introduced and welded inside the tu b e during its production phase, occupying only a part of the circumference of the tube and slightly protruding in its internal part, characterised by that: - two endless bands exist, one inside and one outside the tube away from the fixed calibrator which move continuously at the rate of conduit production - the bands consist of soft elastic material which can slightly retreat when the emitter passes and which exerts the same steady pressure along the whole length of the emitter, independently of the degree of penetration of the emitter in the region of first contact and compression - the compression of tube and emitter is performed between two elastic bands, away from the fixed and non-flexible calibrator. 2 ) Method for the production of a drip irrigation conduit according to claim 1, characterised by that: - the clearance between the inner side of the tube and the internal band is larger than the height cf the emitter. - one of the two bands features a separate driving mechanism for the radial displacement of the band system which radially displaces the band, reducing for a while the clearance between the inner side of the tube and the band in order to achieve compression and welding. the band returns to its original position via the same mechanism for radial displacement after the emitter passes . 3 ) Method for the production of a drip irrigation conduit 5 according to claim 2, characterised by that: the emitters are left to fall under gravity and are initially welded inside the tube 4 ) Method for the production of a drip irrigation conduit according to claim 2, characterised by that: ι o _ the emitters are transported inside the tube by the internal band 5 ) Method for the production of a drip irrigation conduit according to claim 1, characterised by that: inside the tube a fixed protrusion exists which ends to 15 the clearance existing between the fixed calibrator and the external band, first to an inclined and then to a level part the emitters are driven in continuous contact to each other and come into first contact with the tube at the 20 end of the inclined plane of the protrusion which corresponds to the clearance between the fixed calibrator and the external band. 6) Method for the production of a drip irrigation conduit according to claim 5, characterised by that: 5 _ h e internal band is absent and final compression occurs between the external band and the horizontal plane of the protrusion which now extends up to the region of the external band 7) Method for the production of a drip irrigation conduit according to claim 1, characterised by that: - the internal band is absent - a fixed protrusion extends inside the tube up to the region of the external band the emitters are introduced under gravity and are first slightly welded inside the tube and the final compression is performed between the protrusion and the external band 8) Method for the production of a drip irrigation conduit according to claims 1, 5, 6, 7 characterised by that: - the systems of bands or protrusions are eiastically seated with a return spring 9) Method for the production of a drip irrigation conduit according to claims 1, 2 characterised by that: - alternatively, either the external band is absent and the remaining internal one bears apart from the rotation mechanism, a mechanism for radial displacement. the clearance between the inner side of the tube and the internal band is larger than the height of the emitter. - the final compression is performed between the internal band and the fixed calibrator 26 10 ) Metho d for the production of a drip i rrigation condu i t according to claim 9, characterised by that: i nstead of the internal band, a mobile part of the fixed cal i brator mechanism bears a mechanism for radial displacement the emitters are introduced under gravity and are i n i tially slightly welded on the surface of the tube 11 ) Metho d for the production of a drip irrigation condu i t accord i ng to claims 8 and 9, characterised by that: the clearance is from the start are remains smaller than the height of the emitter the rotating band features a mechanism for its rotation only and does not bear a particular driving mechanism for the radial displacement. The radial displacement of the band is effected with the assistance of an elastic seat i ng with return springs. Lifting and radial d i splacement for a short period of time is effected by the emitter itself at the moment cf its contact with the band. 12 ) Method for the production of a drip irrigation condu i t according to claim 9, characterised by that: the clearance is from the start and remains smaller than the height of the emitter a mob i le part of the calibrator mechanism features elastic seating with return springs lifting and radial displacement for a short period of time of the calibrator mechanism is caused by the emitter itself at the time of contact with the band. 13) Method for the production of a drip irrigation conduit according to claim 9, characterised by that: - the clearance is from the start and remains smaller than the height of the emitter - . The rotating band only features a rotation mechanism and does not feature a particular driving mechanism for radial displacement. The soft elastic , material of the band provides elasticity and functionality to the system - the emitters are introduced under gravity and are initially welded inside the tube the compression is effected between the soft and elastic band and the fixed calibrator 14) Method for the production of a drip irrigation conduit according to claim 9, characterised by that: - the emitters are transported inside the tube by the soft and elastic band which bears apart from its rotation mechanism, a particular mechanism for radial displacement 15) Method for the production of a drip irrigation conduit according to claims 9, 14 characterised by that: the band only features a rotation mechanism and not a radial displacement mechanism A mobile part of the calibrator mechanism features a particular radial displacement mechanism the clearance is larger than the emitter height 16) Method for the production of a drip irrigation conduit according to claims 1, 2, ,3, 4, 5, 9, 10, 14, characterised by that the exertion of pressure and the welding is effected in two successive but discrete stages. In the first stage slight penetration inside the wall of the tube occurs, whereas in the second stage the prolonged deeper final penetration and welding occur. 17 ) Method for the production of a drip irrigation conduit according to claims 1 to 17, characterised by that the emitters are preheated

Inventors: DERMITZAKIS EMMANUIL, DERMITZAKIS, EMMANUIL
Applicants: DERMITZAKIS EMMANUIL, DERMITZAKIS, EMMANUIL
Application year: 1999
Main classification: A01G25
IPC codes: A01G25, B29C47