WALL STRUCTURE FOR A METALLURGICAL VESSEL AND BLAST FURNACE PROVIDED WITH A WALL STRUCTURE OF THIS NATURE

Abstract: Wall structure for a metallurgical vessel at the location where the vessel wall, on the hot side, is in contact with liquid metal and/or liquid slag, in particular for the hearth of a shaft furnace, comprising a steel plate lining (2), inside which lining at least one layer of refractory brickwork (15, 16, 17) is arranged, the steel plate lining (2) being joined to the layer (layers) of brickwork by means of mortar joints (5) and/or ramming compound joints (5) to form a cohesive structure, characterized in that metal bars (11) which run in the circumferential direction inside the steel plate lining (2) and project into the wall are present, which bars are connected to the outer side of the steel plate lining by means of attachment means (20) running through the steel plate lining, each assembly comprising a metal bar (11) and its attachment means (20) and the steel plate lining (2) forming, in the vertical direction, a unit which is sufficiently elastic to maintain a surface-to-surface contact along horizontal surfaces between the metal bars (11) and bricks (15, 16, 17) during operation.

Description: WALL STRUCTURE FOR A METALLURGICAL VESSEL AND BLAST FURNACE PROVIDED WITH A WALL STRUCTURE OF THIS NATURE The invention relates to a wall structure for a metallurgical vessel at the location where the vessel wall, on the hot side, is in contact with liquid metal and/or liquid slag, in particular for the hearth of a shaft furnace, comprising a steel plate lining, inside which lining at least one layer of refractory brickwork is arranged, the steel plate lining being joined to the layer (layers) of brickwork by means of mortar joints and/or ramming compound joints to form a cohesive structure. The known wall structure is often provided with an external cooling system. The invention also relates to a shaft furnace, in particular a blast furnace, comprising this wall structure, in particular in the hearth section, and to metal bars for use in the novel wall structure. In mode large-scale blast furnaces, in which ever higher iron production levels at elevated gas pressure are reached, it is highly important for the period between two renovations of the brickwork to be as long as possible. This may lead to problems, in particular in the area of the hearth. Especially in the hearth, the brickwork is exposed both to the action of the gas atmosphere in the furnace and to the action of liquid metal and/or liquid slag materials which are present in that area. The gas atmosphere may lead to a chemical attack on the brickwork, often an alkali attack, while the liquid iron may have a combined influence of high temperature, chemical attack and mechanical attack. This attack is partly caused by the fact that the liquid iron is often not saturated with carbon and therefore tends to dissolve carbon from bricks. In terms of the structure of the hearth brickwork, it is important that the bricks should not crumble on the hot side at high temperature as a result of their tendency towards thermal expansion. It has been found that carbon-containing materials, such as graphite and semigraphite, are most resistant to crumbling under such circumstances, but the composition of these materials means that they are also susceptible to attack from the liquid iron which may or may not be saturated with carbon. This susceptibility manifests itself primarily by these carbon-containing materials being dissolved in the liquid iron. It has been found that the bricks are not affected by the liquid iron if a solid layer based on a mixture, in various combinations, of solidified iron, slag and coke particles is able to form on the inside of the brickwork. This so-called "skull" forms on the brickwork at a temperature in the region of less than 1 100 to 1 150°C. In addition, the formation of this skull is also dependent on the speed at which the liquid iron is CONFIRMATION COW moving into the hearth Since liquid iron flows out of the hearth periodically only at the location of a few tapping points from the furnace, this liquid iron has not only a vertical flow component but also a flow component in the circumferential direction of the furnace, resulting m a higher speed of movement of iron along the brickwork This iron flowing past has a tendency to redissolve the skull in this area Only if the hot side of the bπckwork can be kept sufficiently cool by means of sufficiently intensive heat dissipation through this bπckwork will the skull formed on this brickwork always be sufficient to protect the bπckwork from attack It should be noted that the "dead man" phenomenon often occurs in blast furnaces, i e a solid plug based predominantly on coke and iron forms inside the hearth Especially if this "dead man" is extensive and has a low porosity, the circulation speed of liquid iron along the bπckwoik wall will increase and consequently the attack on the skull will be intensified This phenomenon also requires an even more intensive dissipation of heat via the bnckwork in order to keep the temperature on the hot side of the said brickwork sufficiently low for a skull to remain in place Heat dissipation from the hearth brickwork by means of cooling plates which extend deep into the brickwork and through which water flows or by means of so-called "stave coolers" arranged inside the steel plate lining is not preferred Should the skull happen to fall or melt off and part of the brickwork be dissolved in that area, it is possible for liquid iron to come into contact with, for example, such a water-cooled copper cooling plate which extends deep into the bπckwork In such a situation, the copper of the cooling plate may melt through and then the water flowing into the furnace mav lead to an explosion followed bv rupture of the wall For these reasons, it is often preferred to provide the steel plate lining of the wall structure with an external cooling feature for the purpose of cooling the hearth As a rule, this cooling feature is a spray-cooling system with which the temperature of the steel plate lining can be kept at approximately 50°C At a steel plate lining temperature of approximately 50°C, it will not always be possible to keep the hot side of the bπckwork below a temperature of approx 1100°C, even if bricks made from graphite and/or semigraphite, which have a good thermal conductivity, are used In this case, it should be noted that the bπckwork must have a sufficient thickness to keep the risk of occasional penetration sufficiently low It has been found that mortar joints and ramming compound joints form considerable obstacles to the heat dissipation through the bnckwork The outer layer of bπcks is generally placed against the steel plate lining with a mortar or ramming compound between them, in which case the thickness of a mortar joint may, for example, be 3 to 5 mm and the thickness of a ramming compound joint may, for example, be 30 to 120 mm This joint serves partly to compensate for the dimensional deviations of the steel plate lining and partly to bπng about thermal contact between steel plate lining and outer bπckwork layer If a plurality of layers of bπcks are employed in the radial direction m the wall structure, it will also be necessary to bπdge a joint between these layers, and ramming compound is generally employed for this purpose In any case, like the joint directly behind the steel plate lining, this joint may also serve as an expansion joint For example, this joint may be 50 mm wide It has been found that the mortar and/or ramming compound joints may be responsible for 50 to 80% of the total thermal resistance caused by the bπckwork to the outer side of the steel plate lining, if the bπckwork compπses bπcks with a λ > 20 * 7m°C This problem can become even greater if the structure "breathes" For example, if there are considerable temperature differences in the steel plate lining, the mortar joint may open up, resulting in an insulating layer of gas A similar phenomenon may occur if the thermal action of the vaπous bricks causes the joint containing ramming compound to remain insufficiently tight The object of the invention is to provide a solution to these problems and, in particular, to improve the heat dissipation from the hot side of the bπckwork m such a manner that a skull can continually be formed there The invention consists in the fact that, with the known wall structure, metal bars which run in the circumferential direction inside the steel plate lining and project into the wall are present, which bars are connected to the outer side of the steel plate lining by means of attachment means running through the steel plate lining, each assembly comprising a metal bar and its attachment means and the steel plate lining forming, in the vertical direction, a unit which is sufficiently elastic to maintain a surface-to-surface contact along hoπzontal surfaces between the metal bars and bπcks duπng operation The combination of improved thermal conductivity through the metal bars with a direct surface-to-surface contact between the metal bars and the outer bricks along horizontal surfaces, as a result of the elastic attachment of the metal bars, to a large extent minimizes the thermal resistance of part of the joints It should be noted that the vertical elastic attachment of the bars is required in order to ensure that, following assembly of the wall structure, the surface-to-surface contact between bars and bricks is maintained if thermal expansion were to allow the bπcks to move slightly in the vertical direction According to the invention, the thermal resistance of the structure can be reduced further if the bars are also sufficiently moveable m the radial direction with respect to the steel plate lining to maintain a surface-to-surface contact along vertical surfaces with bπcks during operation Any joint which is present can then be reduced to a width of virtually zero, in which case the thermal resistance of this joint is also very - 4 - low This latter effect can be obtained in particular if tensioning members are provided in order to hold the bars pressed against the bricks in the radial direction under mechanical prestressing It should be noted that the vertical elastic attachment of the bars makes it possible to obtain mechanical prestressing between the bars and the bπcks resting on them by means of the force of cavity Obviously, there is also a thermal resistance between the metal bars and the steel plate lining However, the effect of this is negligible if, according to the invention, the metal bars are cooled According to the invention, one possibility for doing this consists in the metal bars and/or their attachment means being designed at least in part as so-called "heat pipes" Heat pipes are generally known construction components m which a liquid and the vapour phase of this liquid are present inside a closed cavity within these construction components This allows an intensive flow of heat through the heat pipes According to another embodiment according to the invention, the metal bars are provided with a duct and with feed and discharge means which are connected to a coolant circuit Direct cooling of the metal bars means that there is no longer any need to dissipate heat from these bars via the steel plate lining It is preferable for the metal bars to be made from a metal which compπses predominantly copper This ensures a good thermal conductivity, while the bars provided with a duct can easily be manufactured from copper It is important that the bars have some individual mobility Since the thermal movements which have to be absorbed by this elastic mobility are only slight, this does not cause any major design problems In a possible embodiment according to the invention, the bars inside the steel plate lining are arranged as broken πngs and/or in an offset manner According to another embodiment, the bars mside the steel plate lining form rings which compπse at least 10 and preferably between 30 and 50 bars According to a possible embodiment of the novel wall structure, the bars have, on the hot wall side, a curved surface which corresponds to the local radius of curvature of the wall According to another embodiment, the bars may have, on the hot wall side, flat surfaces which together form a regular polygon This then makes it possible for the bπcks also to be provided with flat boundary faces on their outer radial side As a result, it is possible to obtain a good level of thermal contact between the bars and the bπcks which bear against them m the radial direction To achieve a good level of surface-to-surface contact along hoπzontal surfaces between the bars and the bπcks and, furthermore, for other design reasons, it is desirable for the bars to extend 15 to 30 cm in the radial direction from the steel plate lining Furthermore, according to the invention it is preferable for the bars to be positioned vertically at distances of between 40 and 80 cm The invention makes it possible, given an identical thickness of the bπckwork, to dissipate considerably greater amounts of heat, with the result that it is possible to achieve a lower temperature on the hot side of the brickwork It is recommended for the flow rate of the liquid circuit through the bars to be set to a heat dissipation of > 50% of the total heat dissipated from the wall According to a possible embodiment of the novel wall structure, the bπckwork in the radial direction comprises one layer of bπcks which are of different lengths and extend to close to the steel plate lining and to against the bars This design has the advantage that there is no intervening gap containing ramming compound According to another advantageous embodiment of the novel wall structure, the bπckwork in the radial direction compπses two layers of bπcks, between which the joint for each hoπzontal laver of bricks is offset m the radial direction In this case, therefore, there is no continuous joint, but rather bπcks in the outer layer and in the inner layer bear against one another turn and turn about with surface-to-surface contact along hoπzontal surfaces As a result, the thermal conductivity passes directly via these hoπzontal surfaces from the inner (in the radial direction) layer of bπcks to the outer (in the radial direction) layer of bπcks Where joints are still present in the proposed wall structure, for example between the steel plate lining and the bars, between the steel plate lining and the bπcks, and between bπcks which adjoin one another in the radial direction, these joints may, according to the invention, be filled with a plastic, highly thermally conductive compound However, the bπcks mav also be placed dry against the steel plate lining A compound of this nature can be obtained if it contains a tar component which evaporates only at high temperature This tar component ensures that the compound in the joint remains plastic In the event of the shape of the joint changing, without a concurrent change in volume, the compound, which in itself has good conductivity, will maintain good tight contact with the components which form a joint A further improvement to the thermal conductivity can be obtained if the compound employed also contains a metal or a metal alloy with a melting point or melting range between 200 and 1100°C, preferably between 200 and 660°C Tm, for example, melts at approximately 230°C, with the result that metallic thermal bridges are then formed in the joint The same effect can also be obtained by, for example, arranging tm in the joints which run radially between bπcks, l e in joints between bricks which e next to one another in the circumferential direction in the same level Often, bπcks will be laid with a thin layer of mortar between them, but the layer of mortar then also forms a thermal bπdge Particularly if the flow of heat does not run in a purely radial direction, such as for example when the furnace is tapped only via a limited number of tapping - 6 - holes, it is important for there to be no substantial thermal resistance in the circumferential direction of the brickwork. The novel invention now allows the brickwork to be almost permanently protected by a skull. As a result, the risk involved in using graphite and/or semigraphite and/or carbon-containing material with pores of < 1 μm and a coefficient of thermal conduction λ >15 w /m°C for the bricks is very considerably reduced, and it is therefore also preferably to employ bricks of this nature, due to the fact that bricks made from these materials only crumble under the influence of thermal stresses at very much higher temperatures than other refractory materials and also have a very high thermal conductivity. The invention also relates to a shaft furnace, in particular a blast furnace, which is designed with a wall structure, in particular for the hearth, as described above. Finally, the invention also relates to metal bars which are suitable for use in the above-described wall structure according to the invention. These bars are provided with attachment means for connecting the bars to the outer side of the steel plate lining. In a possible embodiment, the bar and/or the attachment means are designed, at least in part, as so-called "heat pipes", as described above. The bar may also be provided, in its longitudinal direction, with a duct, in which case the attachment means are designed as feed and discharge means which adjoin this duct. Preferably, the bar is made from a metal which comprises predominantly copper. The invention will be explained below with reference to a number of figures. Fig. 1 shows a diagrammatic depiction of a wall structure which is in general use. Fig. 2 shows a detail according to the invention in longitudinal section. Fig. 3 shows a cross section on III-III in Fig. 2, on a different scale. Fig. 4 shows detail IV from Fig. 1 according to the invention. Fig. 1 shows a diagrammatic view, in longitudinal section, of part of the wall of a blast furnace hearth. Reference numeral 1 denotes the axis of the hearth and reference numeral 2 denotes a steel plate lining. Steel plate lining 2 is cooled with the aid of a flow of water 3 from a spray cooling system. Following the steel plate lining 2 there are, successively, a joint 5, an outer (in the radial direction) layer of refractory casing 6, a second joint 7, an inner (in the radial direction) layer of casing bricks 8 and a skull 9. The figure also diagrammatically illustrates a solid body of coke and solidified iron 10, which is also known in the specialist field by the name "dead man". When the blast furnace is being tapped, liquid pig iron flows through the hearth in the downwards direction "a" and in the circumferential direction "b", the latter as a result of the fact that the iron is tapped only at a few locations around the circumference of the furnace. The so-called skull comprises solidified material predominantly compπsing coke and iron For illustration purposes only, and without this beanng any relationship to the present invention, a temperature scale is illustrated at the bottom of Fig 1, illustrating how the temperature profile runs through the wall structure between the water-cooled outer side of steel plate lining 2 as far as into the liquid metal between skull 9 and "dead man" 10 Although in practice it is sought to keep a mortar joint 5 and a joint 7 containing ramming compound as thin as possible, it can be seen from this temperature scale that a considerable proportion of the temperature difference between the cooling water and the liquid iron is due to the joints 5 and 7 In order to be able to achieve a sufficiently low temperature at the location of the skull 9, it is the object of the invention to improve the dissipation of heat through the wall structure as much as possible and, to this end, to reduce the considerable temperature drops caused by the joints 5 and 7 Fig 2 shows part of the wall structure in accordance with Fig 1 on an enlarged scale and according to the invention The bricks 15, 16 and 17 of bπckwork 6 are shown on the mside of the steel plate lining 2 and on the inside of the joint 5 In addition, a copper bar 1 1 with a through-bore 12 is situated inside the steel plate lining 2 This through-bore is connected to a feed pipe 13 and a discharge pipe (not shown here) Water is fed to a through-bore 12 in the direction of arrow 14, with the result that the bar 1 1 undergoes forced cooling Contact surface 21b of bπck 17 bears against the copper bar 1 1 , resulting in a very good thermal contact and a good dissipation of heat from bπck 15 to the bar and to the cooling water which flows through it Duπng construction of the brickwork, it is ensured that the top surface of bπck 16 and the top surface of bar 11 also e accurately in a single plane If appropπate, this may require a correction using, for example, metal foil As a result, bπck 15 can also be m close contact with bar 11 at the location of contact surface 21a The feed and discharge pipes 13 fit with a clearance into an opening in the steel plate lining, with the result that the bar 1 1 has a certain freedom of movement in the vertical direction This freedom of movement of the bar 11 is also provided by the elasticity of the connection between the feed and discharge pipes 13 and the steel plate lining 2 Since the bπcks 15, 16 and 17 are stacked on top of one another, they have a good thermal contact at their hoπzontal boundaries and this is also maintained while the structure is heating up via contact surfaces 21a and 21b with bar 11, even if there is some thermal expansion in the structure, as a result of the elastic mobility of the bar 1 1 in the vertical direction During assembly, bπck 16 is placed against the front surface of bar 11, in such a manner that good thermal contact between bπck 16 and bar 1 1 is also ensured This good thermal contact can also be maintained during thermal deformation of the bπckwork duπng heating, due to a collar 18 on the pipe 13 Exerting a prestressing force A on this collar 18 ensures that bar 1 1 always remains pressed against bπck 16 by this prestressing force It should be noted that the prestressing force A does not have to be transmitted via the pipes 13, but rather it is also possible for this to act, via a separate through-bore in the steel plate lining, in the centre of the bar The gas seal for the blast furnace through the steel plate lining is diagrammatically illustrated by a collar 19 and a bellows 20, which can also provide the elastic connection between bar 11 and steel plate lining 2 In practice, various designs are available for this purpose Fig 3 shows a diagrammatic, transverse view, on a reduced scale, of cross section III-III in Fig 2 In this case, two bars 1 1 are shown inside steel plate lining 2, which bars are provided with flat surfaces on the side remote from the steel plate lining Inside the steel plate lining 2, the bars form a continuous ring which, on the inside, is in the form of a polygon Bπcks 22-25 bear against the flat inner sides of the bars 11 in the same way as bπck 16 in Fig 2 Joints 26, 27 and 28 between these bπcks are illustrated Fig 4 shows detail IV from Fig 1 m the embodiment according to the invention In this case, the outer bπckwork layer 6 (see Fig 1) compπses the bncks 15, 16 and 17 (see also Fig 2) On the inside of these bπcks, there are bπcks of the bπckwork layer 8 (see Fig 1 ) These are the bπcks 29, 30 and 31, which are separated from the bπcks 15, 16 and 17 by partial joints 7a, 7b and 7c In the novel design, instead of the joint 7 (see Fig 1) bringing about complete separation between the brickwork layers 6 and 8, the layers 6 and 8 remain in direct thermal contact via the overlapping hoπzontal contact surfaces 32 and 33 The sudden change m temperature caused by the joint 7 is considerably reduced in this way, thus improving intensive heat dissipation through the bπckwork Furthermore, a further improvement to the heat dissipation through the wall is obtained by arranging a plastic compound with a high thermal conductivity in the joint 5 (see Fig 2) and/or in the partial joints 7a, 7b and 7c (see Fig 4) A compound containing a tar component which evaporates at high temperature and containing metallic tin or a metallic tin alloy is used for this purpose In order to achieve a good thermal conductivity in the circumferencial direction as well, a mortar containing tin as one of its components is also used in the radial joints 26, 27 and 28 (see Fig 3) When laying the bπcks 22-25, these joints 26, 27 and 28 are kept as narrow as possible

Claims: - 9 - CLAIMS 1 Wall structure for a metallurgical vessel at the location where the vessel wall, on the hot side, is in contact with liquid metal and/or liquid slag, in particular for the hearth of a shaft furnace, compπsing a steel plate lining, inside which lining at least one layer of refractory bπckwork is arranged, the steel plate lining being joined to the layer (layers) of bπckwork by means of mortar joints and/or ramming compound joints to form a cohesive structure, characteπzed in that metal bars which run in the circumferential direction inside the steel plate lining and project into the wall are present, which bars are connected to the outer side of the steel plate lining by means of attachment means running through the steel plate lining, each assembly compπsing a metal bar and its attachment means and the steel plate lining forming, in the vertical direction, a unit which is sufficiently elastic to maintain a surface-to-surface contact along hoπzontal surfaces between the metal bars and bπcks duπng operation 2 Wall structure according to Claim 1, characteπzed in that the bars are also sufficiently moveable in the radial direction with respect to the steel plate lining to maintain a surface-to-surface contact along vertical surfaces with bπcks duπng operation 3 Wall structure according to Claim 2, characteπzed in that members are provided for keeping the bars pressed against the bπcks m the radial direction under mechanical prestressing 4 Wall structure according to Claim 1, 2 or 3, characteπzed in that the metal bars and/or the attachment means for the latter are designed at least m part as so-called "heat pipes" 5 Wall structure according to Claim 1, 2, 3 or 4, charactenzed in that the metal bars are provided with a duct and with feed and discharge mc as which are connected to a coolant circuit 6 Wall structure according to one of Claims 1 to 5, characteπzed in that the metal bars are made from a metal which compπses predominantly copper - 10 - 7 Wall structure according to one of Claims 1 to 6, characteπzed in that the bars inside the steel plate lmmg form broken rings and/or are arranged in an offset manner 8 Wall structure according to one of Claims 1 to 6, characteπzed in that the bars inside the steel plate lining form rings which compπse at least 10 and preferably between 30 and 50 bars 9 Wall structure according to one of Claims 1 to 8, characteπzed in that the bars have, on the hot wall side, a curved surface which corresponds to the local radius of curvature of the wall 10 Wall structure according to one of Claims 1 to 8, characteπzed in that the bars have, on the hot wall side, flat surfaces which together form a regular polygon 11 Wall structure according to one of Claims 1 to 10, characteπzed in that the bars extend 15 to 30 cm in the radial direction from the steel plate lining 12 Wall structure according to one of Claims 1 to 1 1, characteπzed m that the bars are positioned vertically at distances of between 40 and 80 cm 13 Wall structure according to one of Claims 5 to 12, characteπzed in that the flow rate of the liquid circuit through the bars is set to a heat dissipation of > 50% of the total heat dissipation from the wall 14 Wall structure according to one of Claims 1 to 13, characterized in that the bπckwork in the radial direction compπses one layer of bπcks which are of different lengths and extend to close to the steel plate lining and to against the bars 15 Wall structure according to one of Claims 1 to 13, characteπzed in that the brickwork in the radial direction comprises two layers of bπcks, between which the joint for each horizontal layer of bπcks is offset in the radial direction 16 Wall structure according to one of Claims 1 to 15, characterized in that the joints between the steel plate lining and bars, between the steel plate lining and bricks, and between bricks which adjoin one another in the radial direction are filled with a plastic, highly thermally conductive compound. 17. Wall structure according to Claim 16, characterized in that the compound contains a tar component which evaporates at high temperature. 18. Wall structure according to Claim 14 or 15, characterized in that the compound contains a metal or a metal alloy with a melting point or a melting range between 200 and 1100°C, preferably between 200 and 660°C. 19. Wall structure according to one of Claims 1 to 18, characterized in that the radially running joints between bricks contain the metal or metal alloy as set forth in Claim 18, and preferably tin. 20. Wall structure according to one of Claims 1 to 19, characterized in that the brickwork comprises bricks made from graphite and/or from semigraphite and/or carbon-containing bricks with pores of < 1 μm and a coefficient of thermal conductivity λ > 15 m°C. 21. Shaft furnace, in particular a blast furnace, comprising a wall structure, in particular for the hearth, according to one of Claims 1 to 20. 22. Metal bar which is suitable for use in the wall structure according to one of Claims 1 to 20, characterized in that it is provided with attachment means at least in the vicinity of the ends. 23. Metal bar according to Claim 22, characterized in that the bar and/or its attachment means are designed, at least in part, as so-called "heat pipes". 24. Metal bar according to Claim 22 or 23, characterized in that the bar is provided in its longitudinal direction with a duct, and in that the attachment means are designed as feed and discharge means which connect to this duct. 25. Metal bar according to Claim 22, 23 or 24, characterized in that it is made from a metal which comprises predominantly copper.

Inventors: VAN LAAR JACOBUS, VAN LAAR, JACOBUS
Applicants: HOOGOVENS STAAL BV, LAAR JACOBUS VAN, HOOGOVENS STAAL B.V., VAN LAAR, JACOBUS
Application year: 1999
Main classification: C21B7
IPC codes: C21B7, F27B1, F27B3, F27D3, F27D9