Positive displacement pump systems

Abstract: There is provided a positive displacement pump system having first and second delivery passages for pumped fluid and a main delivery passage receiving flow from the first delivery passage and, via a non return valve, from the second delivery passage. A control valve is provided to apportion flow from the first and second delivery passage to overspill porting. A control orifice is provided in the main discharge passage to receive the combined flows and the control orifice is of variable size.

Description: This invention relates to positive displacement pump systems and is more particularly concerned with such systems in which deliveries from two positive displacement pump sources are available to be fed to a common supply passage. In EP-A-0428374 there is disclosed a positive displacement pump system having first and second delivery passages for pumped fluid, a main discharge passage connected to receive a flow from the first delivery passage and to receive through a non-return valve a flow from the second delivery passage, control orifice means disposed in the main discharge passage at a location to receive the combined said flows, and a control valve for apportioning the flow from the second delivery passage between the main discharge passage and an overspill port and controlling the by-passing of a proportion of the flow from the first delivery passage through the overspill port, said control valve comprising a valve member slidably mounted in a bore in a valve body, one end of which bore is in communication with the main discharge passage at a location upstream of said control orifice means, a spring which is disposed in a spring chamber in the valve body and which urges the valve member towards said one end of the bore, said spring chamber communicating with the main discharge passage at a location downstream of the control orifice means, said valve member having a first metering land between said one end of the valve bore and the overspill port, and a second metering land disposed between the spring chamber and the overspill port, and the valve body having an annular by-pass port variably obstructed by the second land and connected to the second delivery passage at a location upstream of said non-return valve, the by-pass port and the axial end portion of the second land nearer the overspill port being so shaped in relation to each other that on movement of the valve member against the spring loading, the communication between the by-pass port and the space in the valve bore at the axial side of the second land nearer said one end of the valve bore is initially at least, less than fully annular as the valve member moves against the spring loading. According to the invention we provide such a positive displacement pump system wherein the control orifice means includes a pressure sensitive variable size orifice which opens and closes in response to pressure changing of the combined flows from the first and second delivery passages. According to a preferred feature of the invention, the overspill port comprises an annular overspill port extending about the valve bore, and the edge of the overspill port nearer the first land and the end of the first land nearer said one end of the valve bore are so shaped in relation to each other that on movement of the valve member against the spring loading, the communication between the by-pass port and said one end of the valve bore is, initially at least, less than fully annular as the valve member moves against the spring loading. The progressive increase in the area of communication towards fully annular communication in these constructions may be achieved by providing peripheral notches in the said end face of the first and/or the second land or otherwise making the periphery of such end face non-circular. Alternatively notches may be cut in an axial end edge of the port. The control orifice means may comprise a fixed orifice in addition to the pressure sensitive variable size orifice. The fixed orifice may be located in an axial through bore provided in the valve member. The invention will now be described in more detail with reference by way of example to the accompanying diagrammatic drawings in which: Figure 1 shows a positive displacement pump system according to the invention in a low pressure low-speed condition; Figures 2 and 3 respectively show the control valve of the system of Figure 1 in low pressure medium speed and low pressure high speed conditions respectively; Figures 4, 5 and 6 are similar to Figures 1, 2 and 3 but show the system in high pressure operation; Figure 7 illustrates a modified arrangement of the control valve, Figures 8 and 9 are respectively fragmentary sectional end views on the lines 8-8 and 9-9 of Figure 7, and Figure 10 shows an alternative control valve according to the invention. Referring first to Figure 1 the system comprises a positive displacement pump 10 and in this instance of the well-known roller type and has two inlet ports 12, 13 and two outlet ports 14,15 from which the pumped fluid flows into first and second delivery passages 16, 17 respectively. The downstream end of the second delivery passage 17 communicates with the discharge passage 18 through a non-return valve 19. A discharge orifice 20 is provided in the discharge passage 18. The control valve 11 comprises a spool valve member 22 slidably mounted in a bore 24 in a body part. One end of the bore 24 opens to the main discharge passage 18 upstream of the orifice 20. The other end of the bore forms a chamber 27 housing a spring 28 which urges the valve member into abutment with a wall of the main discharge passage 18. The chamber 27 communicates through a duct 25 with the passage 18 at a location downstream of the orifice 20 so that the pressure drop across the orifice opposes the force of the spring 28. The valve member has first and second lands 29, 30 for which, in the position shown in Figure 1, the former is disposed between the main discharge passage and an annular overspill port 31 in the bore 24. Port 31 communicates through a passage 32 with a passage 33 leading to the inlet port 12. Land 30 is axially spaced from land 29 and, in the position shown in Figure 1, obstructs an annular by-pass port 34 which is in communication with the second delivery passage 17 at a location upstream of the non-return valve 19. The lands 29, 30 have in the periphery of their end portions nearer the main discharge passage a number of notches 35, 36 respectively opening to the end face. A pressure sensitive orifice 40 is also provided in a passage 41 which communicates with the discharge passage 18 upstream of the orifice 20. Downstream of the orifice 40 is a further passage 42 which communicates with the discharge passage downstream of the orifice 20. The pressure sensitive orifice 40 comprises a piston 43 urged into its seat 44 by a spring 45. The spring 45 is disposed in a chamber which communicates via a passage 46 with the low pressure spill return passage 32. Figure 1 shows the valve in its position in low pressure low-speed operation of the pump. The pressure in the main discharge passage is low, and the lands 29 and 30 respectively prevent communication between the discharge passage 18 and the by-pass port 34 respectively and the overspill port 31, so that the whole flow from the second outlet port 15 flows through the non-return valve 19 and joins the flow from the first outlet port 14 in the main discharge passage leading to the point of utilisation. As the pump speed increases, assuming for the moment that the pressure at the downstream side of orifice 20 remains constant, the increase in pressure at the upstream side of the orifice urges the valve member to move against the spring force as shown in Figure 2. As the notches 36 in the end portion of the second land pass the circular edge 34a of the port 34, a flow of fluid through the port to the overspill port 31 occurs which is less than if there were fully annular communication between the port and the bore, so that the flow to the overspill is not greatly affected by i.e., is less sensitive to, small movements of the valve member on initial opening. An increasing proportion of the flow from the second delivery port 15 is by-passed through the overspill port 34, as the pump speed increases. As the valve member moves rightward the area of communication increases to the position where the plane of the end face passes the edge 34a of the port 34 and communication is then fully annular. Up to this point the non-return valve 19 has remained open but at their maximum opening the notches 36 are capable of passing to the overspill port 31 the entire flow from the second delivery passage 17 and when the end face of land 30 moves past the edge 34a, the resulting fall in pressure in the second delivery passage tends to produce a reverse flow through the non-return valve, which causes the valve 19 to close. The next increase in the pump speed causes a sudden and substantial rightward movement of the valve member, which moves notches 35 to a point relative to the edge 31a of overspill port 31 at which the fresh excess of fluid can pass to the overspill port through the notches 35, see Figure 3. This rightward movement of the valve member causes a sharp fall in the pressure in the second delivery passage 17 and a consequent reduction in the power requirement of the pump. Further increases in pump speed move the valve member further rightward permitting increased flow of fluid from the first delivery passage to pass through notches 35 to the overspill port 34. Thus, with progressively increasing pump speed, all of the fluid delivered to the second delivery passage 17 is passed at low pressure through the overspill port, and an increasing proportion of the fluid delivered to the first delivery passage 16 is also passed to the overspill port. When operating at low pressure, the pressure sensitive valve 40 remains closed as the pressure in the discharge passage 18 is not sufficient to move the piston 43. When the pump is operating at high pressure, the pressure in the main discharge passage 18 is sufficient to move the piston 43 against the force of the spring 44 so as to open the orifice 40 thus causing a greater flow to the point of utilisation downstream of the orifices 20, 40. This greater flow can be a gradual increase or a sudden increase depending on the geometry of the piston. Once the second orifice 40 is opened then there is a greater demand for fluid from the pump and so the valve 11 closes as shown in Figure 4 such that all flow from the second outlet 15 flows via second delivery passage 17 into the discharge passage 18. As pump speed increases the valve 11 opens in the same manner as described above in the low pressure operation. Fluid from the second outlet 15 starts to flow into the overspill port 31 until at a certain speed the non-return valve 19 closes and all flow from the second outlet goes into the overspill port. At even higher speeds some of the flow from the first outlet port 14 goes into the overspill port 31. In the arrangement shown there is an additional pressure sensitive orifice device 40 included in the hydraulic circuit. This allows the primary orifice size to be set small so that the pressure drop which causes the energy saving valve to operate, can occur at lower speed when the system pressure is low, thereby providing energy saving sooner. It also provides increased flows either suddenly or gradually when they are required at high pressures, in which case energy saving occurs at higher speed. Also if the pressure sensitive orifice 40 takes the form of a profiled needle moving in an orifice, the size of the orifice can be varied to compensate for changes in the flow rate due to pressure variations at any point on the output flow curve. In alternative arrangements the variable orifice 40 shown could be replaced by any pressure sensitive orifice device such as a piston, poppet or ball acting against the spring. In the diagrams the pump is shown, for clarity, using both a fixed orifice and a pressure sensitive orifice device, but in practice the same results could be obtained by using a suitably designed single pressure sensitive orifice. An optional arrangement could use a variable orifice controlled by a solenoid or other means. In an alternative arrangement illustrated in Figures 7 to 9 the two lands 29, 30 of the valve member have fully planar end faces and notches 37, 38 are instead formed in the axial end faces 31b, 34b of the ports 31, 34 which co-operate with the lands in controlling the opening of the ports. The notches 37, 38 operate in conjunction with the ends of the lands 29, 30 in exactly the same way as the notches 35, 36 operate in conjunction with the edges 31a of the ports in the arrangement of Figure 1. In a further alternative control valve arrangement shown in figure 10 the spool valve member 22 has an axial through bore which in turn incorporates the orifice 20. The pressure sensitive orifice 40 in this embodiment comprises a spring loaded block valve 50 which is still effectively located across the control orifice 20. The operation of the control valve is equivalent to the figure 1 arrangement except that the use of a through bore renders the figure 10 valve more compact.

Claims: A positive displacement pump system having first and second delivery passages (16, 17) for pumped fluid, a main discharge passage (18) connected to receive a flow from the first delivery passage (16) and to receive through a non-return valve (19) a flow from the second delivery passage (17), control orifice means (20, 40) disposed in the main discharge passage (18) at a location to receive the combined said flows, and a control valve (11) for apportioning the flow from the second delivery passage (17) between the main discharge passage (18) and an overspill port (31) and controlling the by-passing of a proportion of the flow from the first delivery passage (16) through the overspill port (31), said control valve (11) comprising a valve member (22) slidably mounted in a bore (24) in a valve body, one end of which bore (24) is in communication with the main discharge passage (18) at a location upstream of said control orifice means (20, 40), a spring (28) which is disposed in a spring chamber (27) in the valve body and which urges the valve member (22) towards said one end of the bore (24), said spring chamber (27) communicating with the main discharge passage (18) at a location downstream of the control orifice means (20, 40), said valve member (22) having a first metering land (29) between said one end of the valve bore (24) and the overspill port (31), and a second metering land (30) disposed between the spring chamber (27) and the overspill port (31), and the valve body having an annular by-pass port (34) variably obstructed by the second land (30) and connected to the second delivery passage (17) at a location upstream of said non-return valve (19), the by-pass port (34) and the axial end portion of the second land (30) nearer the overspill port (31) being so shaped in relation to each other that on movement of the valve member (22) against the spring (28) loading, the communication between the by-pass port (34) and the space in the valve bore at the axial side of the second land (30) nearer said one end of the valve bore (24) is initially at least, less than fully annular as the valve member (22) moves against the spring loading characterised in that said control orifice means (20, 40) includes a pressure sensitive variable size orifice (40) which opens and closes in response to pressure changes of the combined flows from the first and second delivery passages (16,17). A pump system as claimed in claim I wherein the overspill port (31) comprises an annular overspill port extending about the valve bore (24), and the edge of the overspill port (31) nearer the first land (29) and the end of the first land (29) nearer said one end of the valve bore are so shaped in relation to each other that on movement of the valve member (22) against the spring (28) loading, the communication between the by-pass port (34) and said one end of the valve bore (24) is, initially at least, less than fully annular as the valve member (22) moves against the spring (28) loading. A pump system as claimed in claim 2 wherein the progressive increase in the area of communication towards fully annular communication is achieved by providing peripheral notches (35) in the said end face of the first and/or the second land (29, 30). A pump system as claimed in claim 2 wherein the progressive increase in the area of communication towards fully annular communication is achieved by notches cut in an axial end edge of the port (34). A pump system as claimed in any one of claims 1 to 4 wherein the control orifice means (20, 40) comprises a fixed orifice (20) in addition to and parallel to the pressure sensitive orifice (40). A pump system as claimed in any one of claims 1 to 4 wherein the control orifice means (20, 44) comprises a fixed orifice (20) located in an axial through bore provided in the valve member (22).

Inventors: BRIGHTON DEREK KEITH, THORNELOW ALEC, WILLIAMSON MATTHEW, BRIGHTON, DEREK KEITH, THORNELOW, ALEC, WILLIAMSON, MATTHEW
Applicants: DANA AUTOMOTIVE LTD, DANA AUTOMOTIVE LIMITED
Application year: 1999
Main classification: F04C11
IPC codes: F04C14, F04C15, F04C2, F04B23