SURFACE-TREATED STEEL SHEET AND MANUFACTURING METHOD THEREOF

Abstract: The present invention has an object to provide a surface-treated steel sheet which has highly balanced corrosion resistance and formability, and satisfies fundamental properties required mainly for steel sheets for automobile body, and a manufacturing method thereof. The surface-treated steel sheet of the invention is excellent in corrosion resistance and formability, comprising an amorphous inorganic film containing at least 5 % magnesium and having a weight within a range of from 0.1 to 2.0 g/m<2>, formed on the surface of a zinc or zinc alloy plated steel sheet; wherein the inorganic film is soluble in an acidic solution and hardly soluble in a neutral or alkaline solution, and a manufacturing method thereof is provided. A zinc phosphate film may be provided between the galvanized steel sheet and the amorphous inorganic film. The inorganic film should preferably comprise one or more selected from the group consisting of phosphoric acid, phosphates, biphosphates, various condensed phosphoric acids, various condensed phosphates, organic phosphoric acid, and organic phosphates.

Description: - 1 - DESCRIPTION SURFACE-TREATED STEEL SHEET AND MANUFACTURING METHOD THEREOF Technical Field The present invention relates to a surface-treated steel sheet excellent m corrosion resistance and formability applicable mainly for automobile body uses. Background Art There is at present an increasing demand for improvement of both corrosion resistance and formability of steel sheets for automobile body uses. Particularly as to corrosion resistance, a problem is that pitting corrosion is produced m a joint portion between steel sheets known as a hem flange. Since painting, if any, does not cause the paint to adhere to the hem flange, a steel sheet is demanded to be corrosion-resistant for this portion m a non-painted state. For the purpose of improving corrosion resistance of steel sheet to satisfy this demand, a steel sheet manufactured by plating the steel sheet with a Zn-Ni alloy of a thin coating weight of 20 to 30 g/m , and further forming a chroitiate film and an organic film on the alloy film is now widely m use. While such a steel sheet has sufficient performance in - 2 - corrosion resistance as well as m formability, the presence of an upper organic film acting as an insulating layer poses problems of easy occurrence of poor appearance upon ED-pamtmg and difficulty to obtain a uniform appearance of painting. In addition, use of expensive nickel and containing detrimental hexavalent chromium are another problems. While a galvanized steel sheet having an increased coating weight or a Zn-Fe alloy coated steel sheet is also used, an increase m coating weight of plating generally results m an improved corrosion resistance but m a poorer formability. It is therefore very difficult to satisfy requirements for both corrosion resistance and formability. Japanese Examined Patent Publication No. 3-28509 discloses a highly corrosion-resistant plated steel sheet having a magnesium plating layer formed on a galvanizing layer, and Japanese Unexammed Patent Publication No. 2- 254178 discloses a highly corrosion-resistant plated steel sheet having a composite film, comprising a metal magnesium and an oxide thereof, formed on a galvanizing layer. These steel sheets, having a high corrosion resistance, permit reduction of the coating weight, and an improvement to some extent is observed m formability, but has not as yet a performance sufficient to satisfy the general requirements . - 3 - Disclosure of Invention The present invention has therefore an ob ect to provide a coated steel sheet which solves the aforementioned drawbacks, satisfies requirements for both corrosion resistance and formability, and satisfies other basic properties required for a steel sheet mainly for automobile body uses, and a manufacturing method thereof. In summary, the present invention provides: (1) A surface-treated steel sheet comprising an amorphous inorganic film containing at least 5O magnesium and having a weight within a range of from 0.1 to 2.0 g/m 7 , formed on the surface of a zinc or zinc alloy plated steel sheet; wherein the inorganic film is soluble m an acidic solution and hardly soluble m a neutral or alkaline solution. (2) A surface-treated steel sheet comprising a phosphate film formed on the surface of a zinc or zinc alloy plated steel sheet, and an amorphous inorganic film containing at least 5% magnesium and having a weight of at least 0.1 g/m formed on the phosphate film; wherein the inorganic film is soluble m an acidic solution and hardly soluble m a neutral or alkaline solution, and the inorganic film and the phosphate film have a total film weight of up to 2.0 g/m " . (3) A surface-treated steel sheet according to item - 4 - (2) above, wherein the phosphate film is a zinc phosphate film modified with one or more selected from the group consisting of nickel, magnesium, manganese, calcium, cobalt and copper. (4) A surface-treated steel sheet according to item (3) above, wherein the amorphous inorganic film and the phosphate film have a total film weight within a range of from over 2.0 g/m- to 3.0 g/rrT . (5) A surface-treated steel sheet according to any one of items (1) to (4) above, wherein the inorganic film comprises one or more selected from the group consisting of phosphoric acid, phosphates, biphosphates, condensed phosphoric acids, condensed phosphates, organic phosphoric acids, and organic phosphates. (6) A surface-treated steel sheet according to any one of items (1) to (5) above, wherein a solution is coated onto the surface of the steel sheet having a clean surface; the steel sheet is a zinc or zinc alloy plated steel sheet or a zinc or zinc alloy plated steel sheet coated with a phosphate film; the aqueous solution contains magnesium dihydrogenphosphate as an essential component m a magnesium concentration m nonvolatile matters of at least 5%; and the steel sheet is baked at a temperature within a range of from 90 to 150 °C, and air- cooled. - 5 - Best Mode for Carrying Out the Invention The surface-treated steel sheet of the present invention comprises an amorphous inorganic film containing magnesium as an upper layer on a galvanized steel sheet, wherein this film is hardly soluble m a neutral or alkaline solution and soluble m an acidic solution. Magnesium contained m the inorganic film has a function of stabilizing corrosion products of zinc, thereby inhibiting progress of rust, and is therefore primarily necessary for improving corrosion resistance. The morphology of magnesium compound m the inorganic film also has an effect on corrosion resistance. Morphology of magnesium compound m a metallic form, while being favorable for corrosion resistance, poses a problem m formability as described later, and further, causes very difficult problems m manufacturing technology as well as m manufacturing cost. A film mainly comprising crystalline magnesium cannot give a sufficiently satisfactory corrosion resistance because of a high porosity. For these reasons, the most preferable morphology of magnesium is m an amorphous form which permits formation of a tight layer. Whether amorphous or not can be determined through observation of crystal by surface SEM and presence of diffraction patterns m an X- ray diffraction. - 6 - In order to improve formability, the inorganic film of the invention must be an amorphous film. A film comprising metallic magnesium, magnesium oxide or magnesium phosphate has not effect of improving formability. Particularly when the coating weight is increased, the resultant steel sheet cannot withstand high-speed pressing for automobile. The amorphous inorganic film covers the soft galvanizing layer to serve as a hard barrier film, thereby inhibiting flaking of the galvanizing layer. The film itself has an excellent lubricating effect. Further, even upon generation of heat from the steel sheet subjected to press forming, the film does not lose this excellent effect, thus giving a very good formability. The amorphous inorganic film containing magnesium, serving as a barrier film against corrosive factors, is favorable for improving corrosion resistance. However, when the film acts as a barrier against reactions in the chemical conversion treatment (phosphate treatment) carried out m automotive coating, the chemical conversion film does not adhere, thus causing problems m coating appearance and paint adhesion. The inorganic film of the invention must necessarily be solved m a weak acidic solution environment of such a chemical conversion solution (usually having a pH within a range of from 2 to 3) , and this is the very point of the - 7 - invention. Being soluble m an acidic solution means that application of the aforementioned chemical conversion treatment does not cause an abnormality such as a phosphate coating defect. A part of magnesium dissolved m the chemical conversion solution is trapped m the resultant chemical conversion film, thus facilitating formation of a dense and corrosion-resistant magnesium-containing chemical conversion film. It is needless to mention that, even after the chemical conversion treatment, another part of magnesium remains insoluble and contributes to improvement of corrosion resistance . On the other hand, the portion of an automobile body requiring the highest corrosion resistance is the joint portion of steel sheets known as a hem flange. The chemical conversion treatment solution cannot sufficiently penetrate into this portion. As a result, a high corrosion resistance cannot be ensured through the chemical conversion film alone. In contrast, the inorganic film of the invention remains substantially completely without being dissolved, and permits achievement of a high corrosion resistance. The inorganic film of the invention must be soluble m an acidic solution, as described above. In order to achieve a high corrosion resistance at the hem flange, on the other hand, the inorganic film of the invention must - 8 - be hardly soluble m a neutral or alkaline solution. The inorganic film, if soluble m a neutral or alkaline solution, would be poor m dew-point corrosion resistance during storage, and easily dissolved in an alkaline degreasmg solution on an automobile coating line, thus failing to have a corrosion resistance improving effect. A low solubility m a neutral or alkaline solution means that the film remains even through an alkaline degreasmg process as described above. It is more preferable to apply a zmc phosphate chemical conversion treatment with z c phosphate or modified zmc phosphate to the galvanizing layer to form thereon an amorphous inorganic film of the invention. The amorphous inorganic film is held m zmc phosphate mtercrystallme gaps, thus further improving resistance to an neutral or alkaline solution while maintaining phosphatability on the automobile coating line. The term "being amorphous" as used a case where a zmc phosphate chemical conversion treatment is applied onto a galvanizing layer to form thereon an amorphous inorganic film shall mean that there is observed no crystals caused by the inorganic film (for example, a magnesium biphosphate film) via a surface SEM observation and diffraction pattern observation m an X-ray diffraction, and only crystals of the steel sheet substrate, and/or crystals of the galvanizing layer, - 9 - and/or crystals resulting from the zmc phosphate chemical conversion treatment are observed. The amorphous state can be determined via such means. It is not desirable that the amorphous inorganic film of the invention contains compounds which may impair phosphatability such as chromium compounds or aluminum compounds. The amorphous inorganic film should preferably comprise phosphoric acid, a phosphate, a biphosphate, a condensed phosphoric acid, a condensed phosphate, organic phosphoric acid or an organic phosphate, containing magnesium, but the components are not limited to those enumerated above. A film comprising silica sol or a silicate is not desirable because it is poor m solubility m a weak acidic solution and impairs pamtability . The magnesium content m the amorphous inorganic film of the invention must be at least 5.,. A magnesium content of under 5o is not desirable m terms of corrosion resistance. A phosphoric acid amorphous inorganic film has usually a magnesium content of about 10 o, but this is not limitative. A magnesium content of 100 „ corresponds to metallic magnesium, and is not of course desirable as described above. The coating weight of the amorphous inorganic film of the invention must be within a range of from 0.1 to 2.0 g/m . A coating weight of under 0.1 g/m gives no - 1 0 - improving effect of corrosion resistance and formability. A coating weight of over 2.0 g/m results m poorer formability and weldability. In a more preferred embodiment of the present invention, m which the amorphous inorganic film is formed, via a phosphate film, on the galvanizing layer, the upper limit of the film weight must be up to 2.0 g/m ° m total of the phosphate film and the amorphous inorganic film. A film weight of over this level leads to poorer formability and weldability. In a further more preferred embodiment of the invention, an amorphous inorganic film which is soluble m an acidic solution, hardly soluble m a neutral or alkaline solution and contains at least 51 magnesium is formed via a phosphate film modified with one or more selected from the group consisting of nickel, magnesium, manganese, calcium, cobalt and copper. This further improves corrosion resistance, and even an increased coating weight leads to a smaller extent of deterioration of formability and weldabillity . That is, the film weight m this case is limited to an upper limit of a total of 3.0 g/m of the undercoat modified zmc phosphate film and the amorphous inorganic film. Sufficient weldability and formability can be ensured so far as this upper limit is not exceeded. The term the zmc phosphate film modified with nickel, magnesium, - 1 1 - manganese, calcium, cobalt and/or copper as used herein shall mean a chemical conversion film formed with a z c phosphate treatment solution m which ions of nickel, magnesium, manganese, calcium, cobalt and/or copper are co-existent. Only a very slight part of zmc m the zmc phosphate crystals (hopeite: Zn, (P0 4 ) ,4H,0) is considered to be replaced by other metals, whereas diffraction patterns available from X-ray diffraction thereof cannot be discriminated from those of hopeite. Nickel, magnesium, manganese, calcium, cobalt and/or copper accounts for several ° total weight m the zmc phosphate film. The aforementioned amorphous inorganic film which is hardly soluble m a neutral or alkaline solution, soluble m an acidic solution and contains magnesium may be prepared by a simple method at a low cost. There is available, for example, a method of coating an acidic solution containing magnesium biphosphate (magnesium dihydrogenphosphate, also known as primary magnesium phosphate) and baking the same. Coating may be carried out by any of the means commonly used such as spraying, dipping and use of a roll coater, and the coating method is not limited to a particular one. There is no particular limitation imposed on the concentration of magnesium dihydrogenphosphate m the solution to be coated. Magnesium biphosphate (magnesium - 12 - dihydrogenphosphate) solution commercially available at present has a concentration of 50 0 , a method of using such a solution by appropriately diluting so as to achieve a prescribed coating weight is preferable. Magnesium should have a concentration of at least 5% in nonvolatile matters m the solution. With a lower magnesium concentration, it is impossible to obtain a magnesium concentration the formed film of at least a prescribed value, leading to an insufficient corrosion resistance . The solution contains magnesium biphosphate (magnesium dihydrogenphosphate) as an essential component, and phosphoric acid, condensed phosphoric acid, organic phosphoric acid or any of various phosphates should preferably be added. This addition makes it possible to control physical properties such as viscosity of the solution to values suitable for coating conditions. Even when adding these additives, it is necessary to adjust the magnesium content nonvolatile matters m the solution to a value of at least 5° 0 . The other phosphates containing magnesium (for example, MgHP0 4 or Mg 1 (P0 4 ) are very hardly soluble m water, it is difficult to coat a solution of these salts. It is however possible to dissolved the same m a slight amount by adding an acid such as phosphoric acid m excess. In this case, however, the magnesium - 13 - concentration in the resultant film is far lower than 5 , and an improving effect of corrosion resistance is unavailable. When coating an aqueous suspension prepared by dispersion-adjustmg these low-solubility salts by the use of a dispersant such as starch or dextrin, the film is m crystalline state with a poor adhesion to the substrate . Conditions for baking the steel sheet after coating the acidic solution containing magnesium biphosphate (magnesium dihydrogenphosphate) onto the steel sheet are also very important. It is essential to bake the steel sheet so as to achieve a temperature within a range of from 90 to 150 °C immediately after coating with the solution. At a temperature of under 90 °C, the resultant film would have a poorer water-proof property. A temperature of over 150 °C impairs, on the other hand, solubility m a weak acidic solution. Baking should be carried out immediately after coating. If not, there occur reactions between acidic components in the solution and zmc and the like on the galvanizing surface, and this causes growth of a brittle crystalline film. After baking, the baked steel sheet must be air- cooled (including spontaneous cooling by holding) . For example, water spraying causes partial dissolution of the film, tending to result a poor appearance. The surface before treatment should be clean. Coating on a - 1 4 - surface containing stain makes it impossible to obtain a normal film. When forming a phosphate film on the surface of the galvanized steel sheet, and further forming thereon an inorganic film of the invention, it suffices first to apply a zmc phosphate chemical conversion treatment to the galvanized steel sheet by a known method and coat the inorganic film by the method as described above. Prior to the z c phosphate chemical conversion treatment, there may be carried out a surface adjustment (treatment with titanium colloid, and/or a treatment with an acid solution, and/or surface activation through brush polishing) by any of known methods. Examples of the present invention will now be presented. (Example 1) Manufacturing method of samples The inorganic film of the invention was coated onto an alloyed hot-dip galvanized steel sheet (thickness: 0.7 mm; coating weight: 45 g/m 2 per side) . After alkali spray-degreasing the steel sheet, the following treatment solutions were coated with a roll coater, and immediately after coating, the steel sheet was heated m a hot blast drying furnace to reach a prescribed sheet temperature, and then left to cool. The treatment solutions included - 15 - an Mg(H,P0 4 ) 2 reagent dissolved m water, and a magnesium biphosphate 50% solution (made by Yoneyama Kagaku Co.) water-diluted so as to achieve a prescribed coating weight. In Comparative Examples, solutions prepared by dissolving MgO, MgHP0 4 , or Mg (P0 4 ) m phosphoric acid, or a water suspension prepared by dispersion-suspended with a dispersant were employed. A sample prepared by plating magnesium metal as an upper layer by vapor deposition was also used. The film weight was measured by the weight measurement method. The magnesium content m the film was determined by dissolving the film with an acid, determining the quantity of magnesium through ICP analysis, and calculating the content from the ratio to the film weight. The crystal state of whether crystalline or amorphous was determined through observation of the presence of crystals other than galvanizing crystals through surface SEM and determination of the presence of diffraction patterns other than those of the steel sheet and the galvanizing layer through X-ray diffraction. Evaluation Corrosion resistance After application of bead forming to the sample, an alkali degreasmg solution (pH: 12.5) was sprayed, and - 1 6 - the number of days before occurrence of 5° red rust was measured by the JIS-Z-2371 salt spray test (x: within two days; Δ: two to five days; O: five to ten days; Θ: ten days or over) . Formability A rust preventive oil NOXRUST530f60 (made by Parker Trading Co.) was coated on the sample to carry out a limiting drawing test. The pressing conditions included BHF: 1 ton and punch diameter of 40 mm (x: LDR value to 2.0; Δ: 2.0 to 2.2; O: 2.2 to 2.3; Θ: 2.3 or over). Phosphatability The sample was subjected to a treatment by the use of a chemical conversion treatment solution made by Nihon Paint Co. (SD2500), and the resultant sample appearance was visually observed (x: coating defects over the entire surface; Δ: coating defects partially observed; O: substantially uniform appearance; Θ: uniform appearance). Water-proof property An alkali degreasmg solution (pH: 12.5) was sprayed onto the sample, and the coating weight was measured before and after spraying to calculate the effluent rate which represented an evaluation of water-proof property (x: effluent rate of 100 c o; Δ: 41 no 99 = ; O: 11 to 40%; - 17 - Θ : 10 c or under ) . Weldability An appropriate range of current was measured with a Cu-Cr CF-type electrode chip under conditions including a pressing force of 200 kgf and 13 energizing cycles (x: 0 to 0.3 kA; Δ: 0.3 to 1.0 kA; O: 1.0 to 1.5 kA; Θ: 1.5 kA or over) . The results are shown m Table 1. In this Example, all the samples of the invention were excellent m corrosion resistance, formability and other properties, whereas those outside the ranges of conditions set forth m the invention showed deterioration m any of the properties . (Table 1 ) No. TREATMENT CONDITION FILM CONDITION RESULT OF PERFORMANCE EVALUATION TREATMENT DRYING FILM Mg CRYSTAL CORROSION FORMPHOSPHAT- WATERWELDSOLUTION TEMP. WEIGHT CONTENT CONDITION RESISTANCE ABILITY ABILITY PROOF ABILITY Si PROPERTY i *n- EXAMPLE 1 Mg(H 2 P0 4 ) 2 Θ © © © Θ - 100°C 1. Og/π 11% AMORPHOUS OF THE 2 Mg(H 2 P0 4 ) 2 90°C 1. Og/π 11% AMORPHOUS © © © © © INVENTION 3 Mg(H 2 P0 4 ) 2 150°C 1. Og/rn^ 11% AMORPHOUS Θ © © © Θ 4 Mg(H 2 P0 4 ) 2 + 100°C 1. Og/m 5% AMORPHOUS © © © © © PHOSPHORIC ACID 5 Mg BIPHOSPHATE 100°C 0. lg/iv 10% AMORPHOUS O © © © O SOLUTION 6 Mg BIPHOSPHATE 100°C 0.5g/m z 10% AMORPHOUS © © © © © SOLUTION 7 Mg BIPHOSPHATE 100°C 0.7g/m^ 10% AMORPHOUS © © © © © SOLUTION 8 Mg BIPHOSPHATE 100°C 1. Og/m 10% AMORPHOUS © © © © © SOLUTION 9 Mg BIPHOSPHATE 100°C 1. δg/m' 10% AMORPHOUS © © © © © SOLUTION 10 Mg BIPHOSPHATE 100°C 2. Og/m" 10% AMORPHOUS © o © © O SOLUTION 00 COMPARATIVE 11 NONE - - - - X X © © X I EXAMPLE 12 Mg BIPHOSPHATE 100°C 0.05g/m 10% AMORPHOUS X Δ © © X SOLUTION 13 Mg BIPHOSPHATE 100°C 2. Sg/rn^ 10% AMORPHOUS © O © © X SOLUTION 14 MgO + DISPERSANT 100°C 1.0g/m 50% CRYSTALLINE Δ X © X X 15 MgHP0 4 + 100°C 1. Og/π 20% CRYSTALLINE Δ X © X X DISPERSANT 16 Mg 3 (P0 4 ) 2 + 100°C l.Og/m 27% CRYSTALLINE Δ X © X X DISPERSANT 17 MgHP0 4 + 100°C 1. Og/rn^ 3% AMORPHOUS Δ © © O © PHOSPHORIC ACID n Mg(H 2 P0 4 ) 2 + AMORPHOUS Δ © H 18 100°C 1. Og/rn^ 5% X © o COLLOIDAL SILICA TJ 19 Mg BIPHOSPHATE 60°C 1.0g/m' 10% AMORPHOUS Δ © © X © SOLUTION 20 Mg BIPHOSPHATE 180°C l.Og/m 10% AMORPHOUS © © X © © -I SOLUTION 21 (Mg METAL VAPOR 1. Og/m" 100% CRYSTALLINE © X © © X DEPOSITION) - 1 9 - (Example 2) Manufacturing method of samples The present invention was applied to an electrogalvanized steel sheet (thickness: 0.7 mm; coating weight: 30 g/m 9 per side) . After alkali spray degreasmg of the steel sheet, a zmc phosphate treatment (Bt3307 made by Nihon Parker Co.) was applied. The zmc phosphate film weight was measured through fluorescent X- ray analysis. Observation of crystal gra s of the zmc phosphate film revealed a gram size of from 8 to 20 μm. Further, the following treatment solution was coated with a roll coater, and the coated steel sheet was heated m a hot blast drying furnace to a prescribed sheet temperature. The heated steel sheet was then left to cool. From among the treatment solutions used Example 1, magnesium biphosphate solution was employed. The upper layer weight was measured by the weight measurement method. The state of crystals m the upper layer as to whether crystalline or amorphous was determined through observation of crystals other than the galvanizing crystal and zmc phosphate crystal by surface SEM and determination of the presence of diffraction patterns other than those for the steel sheet, the zmc plating layer and zmc phosphate by X-ray diffraction patterns (water contained m the magnesium biphosphate solution was evaporated m a beaker, and patterns are - 20 - observed by measuring the resultant powder) . This method permitted determination of the samples of both Examples and Comparative Examples shown m Table 2 to be amorphous films . Evaluation Evaluation was conducted m the same manner as m Example 1, and evaluation of "water-proof adhesion" was added. The method of evaluation is as follows. Water-proof adhesion: The sample used m the evaluation of "phosphatability" was further subjected to automobile cation electrodeposition (V-20 made by Nihon Pamt Co.). Further, the sample was coated with an automobile intermediate pamt (OTO-H870 made by Nihon Pamt Co.) and an automobile surface pamt (OTO-650PZ made by Nihon Pamt Co.), and immersed m hot water of 50 °C for ten days. Flaws were cut m 1-mm checkers and an adhesion tape peeling test was carried out. Water-proof adhesion was evaluated from the peeling area ratio (x: 100 to 50 ; Δ: 51 to 5%; O: 4% or under; Θ: 0%). The results are shown m Table 2. The samples of the invention were excellent both m corrosion resistance and m formability, whereas, for the samples outside the conditions set forth m the invention, any of the properties deteriorated. (Table 2 ) SO WEIGHT OF TREATMENT CONDITION TOTAL PERFORMANCE EVALUATION SO ZINC TREATMENT DRYING FILM FILM CORROSION FORM- PHOSPHAT WATERWELDWET PHOSPHATE SOLUTION TEMP. WEIGHT WEIGHT RESISTANCE ABILITY -ABILITY PROOF ABILITY ADHESION FILM PROPERTY EXAMPLE OF 22 0.2g/m 2 Mg 100°C 1. Og/m 2 1. lg/m 2 © © © © © 0 THE BIPHOSPHATE INVENTION SOLUTION 23 0.5g/m 2 Mg 100°C 1. Og/m 2 1.5g/m 2 © © © © © o BIPHOSPHATE SOLUTION 24 0.5g/m 2 Mg 100°C 1.5g/m 2 2. Og/m 2 © © © © © o BIPHOSPHATE SOLUTION 25 1. Og/m 2 Mg 100°C 0. lg/m 2 1. lg/m 2 © © © © © o BIPHOSPHATE SOLUTION 26 1. Og/m 2 Mg 100°C 1. Og/m 2 2. Og/m 2 © © © © © o BIPHOSPHATE I SOLUTION r\3 27 1.5g/m 2 Mg 100°C 0.1g/m 2 1.6g/m 2 © © © © © o BIPHOSPHATE SOLUTION 28 1.5g/m 2 Mg 100°C 0.5g/m 2 2. Og/m 2 © © © © © o BIPHOSPHATE SOLUTION COMPARATIV 29 0.5g/m 2 Mg 100°C 2. Og/m 2 2.5g/m 2 © Δ © © X o E EXAMPLE BIPHOSPHATE SOLUTION 30 1. Og/m 2 Mg 100°C 1.5g/m 2 2.5g/m 2 © Δ © © X o BIPHOSPHATE SOLUTION 31 1.5g/m 2 Mg 100°C 1. Og/m 2 2.5g/m 2 © Δ © © X o BIPHOSPHATE H n SOLUTION (75 32 2. Og/m 2 Mg 100°C 0.1g/m 2 2. lg/m 2 O X © © X Δ BIPHOSPHATE © SOLUTION 00 - 22 - (Example 3) Manufacturing method of sample The same electrogalvanized steel sheet (thickness: 0.7 mm; coating weight: 30 g/m " per side) as m Example 2 was used. After alkali spray degreasmg, a titanium colloid surface adjustment (PL-Zn made by Nihon Parker Co.) was applied, and then a zmc phosphate treatment (PB-3322 made by Nihon Parker Co.) was applied. The coating weight of the zmc phosphate film was measured by fluorescent X-ray analysis. Trace metal elements were measured through an ICP analysis by dissolving the zmc phosphate film m a chromic acid solution: the results included 3 to 5% nickel and 0.2 to 0.7° magnesium (in weight ratio to the zmc phosphate film) . Observation of crystal grains of the zmc phosphate film through SEM revealed a gram size of from 1 to 9 μm. The same treatment solution as m Example 2 was further coated on the thus formed zmc phosphate film by means of a roll coater, and the coated steel sheet was heated to a prescribed sheet temperature m a hot blast drying furnace, and was then left to cool. The upper layer weight was measured by the weight measurement method. The state of crystals m the upper layer as to whether crystalline or amorphous was determined through observation of crystals other than the galvanizing crystal and zmc phosphate crystal by surface - 23 - SEM and determination of the presence of diffraction patterns other than those for the steel sheet, the plating layer and zmc phosphate by X-ray diffraction patterns (water contained m the magnesium biphosphate solution was evaporated m a beaker, and patterns are observed by measuring the resultant powder) . This method permitted determination of the samples of both Examples and Comparative Examples shown m Table 3 to be amorphous films . Evaluation The results were evaluated m the same manner as m Example 2. The results are shown in Table 3. While the samples of the invention were excellent m all the properties including corrosion resistance and formability, the samples outside the scope of conditions of the invention showed deterioration of any of the properties. © (Table 3) δi WEIGHT OF TREATMENT CONDITION TOTAL PERFORMANCE EVALUATION ZINC TREATMENT DRYING FILM FILM CORROSION FORMPHOSPHAT WATER ¬ WELDWET PHOSPHATE SOLUTION TEMP. WEIGHT WEIGHT RESISTANCE ABILITY -ABILITY PROOF ABILITY ADHESION FILM PROPERTY EXAMPLE OF 33 0.5g/m 2 Mg 100°C 1. Og/m 2 1.5g/m 2 © © © © © © THE BIPHOSPHATE INVENTION SOLUTION 34 1. Og/m 2 Mg 100°C 1.0g/m 2 2. Og/m 2 © © © © © © BIPHOSPHATE SOLUTION 35 1. Og/m 2 Mg 100°C 1.5g/m 2 2.5g/m 2 © © © © © © BIPHOSPHATE SOLUTION 36 1.5g/m 2 Mg 100°C 0.1g/m 2 1.6g/m 2 © © © © © © BIPHOSPHATE SOLUTION 37 1.5g/m 2 Mg 100°C 0.5g/m 2 2. Og/m 2 © © © © © © BIPHOSPHATE SOLUTION 38 2. Og/m 2 Mg 100°C 0.1g/m 2 2. lg/m 2 © © © © © © BIPHOSPHATE SOLUTION 39 2.5g/m 2 Mg 100°C 0.5g/m 2 3. Og/m 2 © o © © o © BIPHOSPHATE SOLUTION COMPARATIV 40 0.5g/m 2 Mg 100°C 3. Og/m 2 3.5g/m 2 © Δ © © X o E EXAMPLE BIPHOSPHATE SOLUTION 41 1. Og/m 2 Mg 100°C 2. lg/m 2 3. lg/m 2 © Δ © © Δ © BIPHOSPHATE SOLUTION -0 n 42 2.5g/m 2 Mg 100°C 1.0g/m 2 3.5g/m 2 © Δ © © X © BIPHOSPHATE SOLUTION 43 3. Og/m 2 Mg 100°C 0.1g/m 2 3. lg/m 2 o Δ © © Δ © δ BIPHOSPHATE o SOLUTION - 25 - Industrial Applicability According to the present invention, it is possible to obtain a galvanized steel sheet satisfying the reguirements for both corrosion resistance and formability so far unavailable. The steel sheet of the invention is suitable as a steel sheet for automobile m that it is excellent m properties such as weldability and pamtability, not using detrimental matters such as hexavalent chromium, is manufacturable by a simple method and favorable m cost.

Claims: - 2 6 - CLAIMS 1. A surface-treated steel sheet comprising an amorphous inorganic film containing at least 5c magnesium and having a weight within a range of from 0.1 to 2.0 g/m , formed on the surface of a zmc or zmc alloy plated steel sheet; wherein said inorganic film is soluble an aqueous acidic solution and hardly soluble m an aqueous neutral or alkaline solution. 2. A surface-treated steel sheet comprising a phosphate film formed on the surface of a zmc or zmc alloy plated steel sheet, and an amorphous inorganic film containing at least 5% magnesium and having a weight of at least 0.1 g/m formed on said phosphate film; wherein said inorganic film is soluble m an acidic solution ana hardly soluble in a neutral or alkaline solution, and said inorganic film and the phosphate film have a total film weight of up to 2.0 g/irf. 3. A surface-treated steel sheet according to claim 2, wherein said phosphate film is a zmc phosphate film modified with one or more selected from the group consisting of nickel, magnesium, manganese, calcium, cobalt and copper. 4. A surface-treated steel sheet according to claim 3, - 27 - wherein said amorphous inorganic film and said phosphate film have a total film weight within a range of from over 2.0 g/m " to 3.0 g/m . 5. A surface-treated steel sheet according to any one of claims 1 to 4, wherein said inorganic film comprises one or more selected from the group consisting of phosphoric acid, phosphates, biphosphates, various condensed phosphoric acids, various condensed phosphates, organic phosphoric acid, and organic phosphates. 6. A surface-treated steel sheet according to any one of claims 1 to 5, wherein a solution is coated onto the surface of the steel sheet having a clean surface; said steel sheet is a zmc or zmc alloy plated steel sheet or a zmc or zmc alloy plated steel sheet coated with a phosphate film; said aqueous solution contains magnesium dihydrogenphosphate as an essential component m a magnesium concentration m nonvolatile matters of at least 5%; and said steel sheet is baked at a temperature within a range of from 90 to 150 °C, and air-cooled.

Inventors: HAYASHI KIMITAKA, ISHIZUKA KIYOKAZU, ITO DAISUKE, SHINDO HIDETOSHI, HAYASHI, KIMITAKA, ISHIZUKA, KIYOKAZU, ITO, DAISUKE, SHINDO, HIDETOSHI
Applicants: HAYASHI KIMITAKA, ISHIZUKA KIYOKAZU, ITO DAISUKE, NIPPON STEEL CORP, SHINDO HIDETOSHI, HAYASHI, KIMITAKA, ISHIZUKA, KIYOKAZU, ITO, DAISUKE, NIPPON STEEL CORPORATION, SHINDO, HIDETOSHI
Application year: 1999
Main classification: C23C22
IPC codes: C23C22, C23C28