Modular rolling mill

Abstract: In a modular rolling mill gear units (GU 1 , GU 2 ) are installed between selected rolling units (RU 1 , RU 3 , RU 5 ) in place of other rolling units (RU 2 , RU 4 ) which have been removed from the mill pass line (P L ) to thereby provide a gap in the rolling sequence. Each gear unit is coupled to the drive unit (DU 1 ~ DU 4 ) previously coupled to the respective removed rolling unit, and is configured to provide a continuation of the mill drive train end to accommodate operation of the next subsequent rolling unit at the speed of the respective removed rolling unit. The gear units carry water boxes (54) or other equivalent cooling devices which serve to lower the temperature of the product between successive roll passes.

Description: This invention relates to single strand modular rolling mills for rolling long products such as bars, rods and the like. With reference initially to Figure 1, a known modular rolling mill of the type described in the US Patent No. 5,595,083 is shown comprising at least three, and in this case five rolling units RU 1 - RU 5 arranged in succession on a mill pass line P L . Each rolling unit has multiple pairs of work rolls 10a, 10b. The work rolls may be sized and grooved to provide a typical oval-round pass sequence, with successive roll pairs being offset by 90 degrees to effect a twist-free rolling sequence on a product being directed along the mill pass line. Except for the size and/or groove configuration of the work rolls, the rolling units are identical and interchangeable one for the other at any location along the mill pass line. With reference to Figure 2, which is a diagrammatic illustration of the internal drive components of a typical rolling unit, it will be seen that the work rolls 10a are mounted in cantilever fashion on the ends of roll shafts 12 rotatably supported by bearings 14. Gears 16 on the roll shafts mesh with intermeshed intermediate drive gears 18, the latter being carried on intermediate drive shafts 20 journalled for rotation between bearings 22. The work rolls 10b are mounted and driven by mirror image components identified by the same reference numerals. One of each pair of intermediate drive shafts 20 is additionally provided with a bevel gear 24 meshing with a bevel gear 26 on an input shaft 28. The input shafts 28 protrude from a "drive side" of the rolling unit where they terminate in coupling halves 30a. The two input shafts are additionally provided with gears 32 which mesh with a larger diameter intermediate gear 34. It will thus be seen that the work roll pairs 10a, 10b of each rolling unit are mechanically interconnected as a result of the interengagement between the gears 32 on the input shafts 28 and the intermediate gear 34. Returning to Figure 1, it will be seen that drive units DU 1 - DU 4 are arranged in succession alongside the mill pass line P L . Each drive unit includes a gear box 36 driven by a drive motor 38. The gear boxes have gear connected output shafts 40 terminating in coupling halves 30b. It will be understood that the coupling halves 30a on the input shafts 28 of the rolling units are designed to mate with the coupling halves 30b on the output shafts 40 of the gear boxes 36 to provide readily separable drive connections, thereby accommodating ready engagement and disengagement of the rolling units from the drive units. The input shafts 28 of each of the rolling units RU 2 , RU 3 RU 4 , i.e. all but the first and last rolling units, are coupled to the output shafts 40 of two successive drive units DU 1 - DU 4 . The first and last rolling units RU 1 , RU 5 are coupled respectively and exclusively to the first and last drive units DU 1 , DU 5 . It will thus be seen that the drive units DU 1 - DU 4 are coupled one to the other via the internal drive components of the rolling units RU 1 - RU 5 to thereby provide a continuous drive train from one end to the other of the modular mill. With this arrangement, as the front end of a product enters each successive roll pass, the resulting momentary speed decrease is transmitted throughout all of the rolling units, thereby making it possible to maintain substantially constant interstand product tension in a self-regulating manner without resort to external controls. This continuous drive train drives the successive work roll pairs at progressively higher speeds as depicted graphically in Figure 3. Modular rolling mills of the above described type are widely used to roll low, medium, high carbon and low alloy steel products, where the heat build-up between roll pairs is relatively modest. For example, when rolling a 16.8mm process section into a 5.5mm rod at delivery speeds of 100m/sec, heat build-up between the first and last roll pairs of the modular mill is likely to be of the order of 100 to 150°C. However, more exotic products, e.g. nickel based alloys, high speed steels, waspalloys, etc. cannot tolerate such temperature increases. Since there is insufficient space between the rolling units to accommodate sufficient water cooling, up to now one option has been to substitute water boxes for selected rolling units. While this provides added cooling, it does so by sacrificing the continuity of the drive train. Another option has been to reduce the rolling speed of the mill in order to reduce energy build up in the product being rolled. This too is unsatisfactory because it results in a reduction in the output of the mill. Lower temperature thermo-mechanical rolling has also been difficult to achieve, again due to the inability to introduce adequate cooling between the successive rolling units. The objective of the present invention is to provide a gap in the rolling sequence of the modular mill in order to accommodate the introduction of additional cooling, without interrupting the continuity of the drive train. In accordance with the present invention, gear units are installed between selected rolling units in place of other rolling units which have been "dummied", i.e. removed from the mill pass line to thereby provide a gap in the rolling sequence. Each gear unit is coupled to the drive units previously coupled to the respective dummied rolling unit, and is configured to provide a continuation of the mill drive train end to accommodate operation of the next subsequent rolling unit at the speed of the respective dummied rolling unit. The gear units may carry water boxes or other equivalent cooling devices which serve to lower the temperature of the product between successive roll passes. These and other objects and advantages of the present invention will now be described in greater detail with additional reference to the accompanying drawings, in which:- Figure 1 is a plan view of a known modular rolling mill; Figure 2 is a diagrammatic illustration of the internal drive components of a typical rolling unit; Figure 3 is a graph depicting the speed relationship between the successive roll pairs of the modular rolling mill depicted in Figure 1; Figure 4 is a view similar to Figure 1 showing the modular rolling mill with gear units interposed between selected rolling units in accordance with the present invention; Figure 5 is a diagrammatic illustration of the internal components of a typical gear unit; and Figure 6 is a graph depicting the speed relationship between the successive roll pairs of the modular rolling mill depicted in Figure 4. In accordance with the present invention, as shown in Figures 4 to 6, gear units GU 1 , GU 2 , are installed along the mill pass line P L in place of dummied rolling units RU 2 , RU 4 , the latter having been displaced laterally from the mill pass line P L to the "work side" of the mill. As can best be seen in Figure 5, each gear unit includes input shafts 42 rotatably supported by bearings 44. The input shafts 42 carry gears 46 which mesh with a central gear 48 carried on an intermediate shaft 50 also rotatably supported by bearings 52. The shafts have protruding ends terminating in coupling halves 30c. The coupling halves 30c are adapted to mate with the coupling halves 30b of the drive units that were previously coupled to the dummied rolling units. The gear trains 46,48,46 of the gear units replace the gear trains of the dummied rolling units, thereby accommodating gaps in the rolling sequence without interrupting the overall drive train of the mill. The gear train of each gear unit is designed to accommodate operation of the next subsequent rolling unit at the speed of the dummied rolling unit. Thus, it will be seen by a comparison of Figures 3 and 6 that by introducing gear unit GU 1 in place of rolling unit RU 2 , with an appropriate adjustment of the speeds of the drive motors 38, the rolling unit RU 3 can be operated at the speed of the dummied rolling unit RU 2 . Likewise, the introduction of gear unit GU 2 enables the rolling unit RU 5 to be operated at the speed of the dummied rolling unit RU 4 . As shown in Figure 4, the gear units GU 1 and GU 2 are advantageously provided with water nozzles 54 and associated equalising guide pipe 56 for cooling the product. The resulting temperature reduction between successive rolling units enables the more exotic products mentioned above to be rolled at higher speeds than would otherwise be possible with the continuous rolling sequence of the mill configuration depicted in Figure 1. This result is achieved without interrupting the continuity of the mill drive train.

Claims: A modular rolling mill having at least three rolling units (RU 1 ∼ RU 5 ) arranged in succession on a mill pass line (P L ), said rolling units having work roll pairs (10a,10b) arranged successively to effect a rolling sequence on a product directed along said mill pass line, with a plurality of drive units (DU 1 ∼ DU 4 ) arranged successively alongside said mill pass line, and with coupling means for providing a continuous drive train by connecting all but the first and last of said rolling units to two successive drive units and for connecting the first and last of said rolling units to the first and last of said drive units, said drive train being operative to drive the successive work roll pairs at progressively higher speeds, characterised by the provision of apparatus for providing a gap in said rolling sequence without interrupting the continuity of said drive train, said apparatus comprising a gear unit (GU 1 ∼ GU 2 ) constructed to be installed between two rolling units in a space created by the removal of another of said rolling units from said mill pass line, said gear unit being coupled to the drive units previously coupled to the removed rolling unit and being configured to accommodate operation of the next subsequent rolling unit at the speed of said removed rolling unit. A mill as claimed in claim 1 wherein said gear unit further comprises means (54,56) for cooling said product. A mill as claimed in claim 1 or 2 wherein the drive units comprise a gear box (35) drivably connected to output shafts (40), said output shafts being coupled to an adjacent rolling unit and/or gear unit. A mill as claimed in claim 3 wherein each gear unit comprises a gear train, including gears (46) coupled to output shafts (40) and an intermediate gear (48) to provide continuity of drive from one of said output shafts to the next in sequence.

Inventors: SHORE MICHAEL T, SHORE, MICHAEL T.
Applicants: MORGAN CONSTRUCTION CO, MORGAN CONSTRUCTION COMPANY
Application year: 1999
Main classification: B21B35
IPC codes: B21B45, B21B35, B21B1, B21B31, B21B13