FOLDER HAVING COVERS WITH SUPPORT PORTIONS

Abstract: A folder (10) that has a spine (12) that is hinged to two covers. At least one of the covers has a support portion (29) that extends outwardly with respect to the portion of the cover pivotably attached to the spine. The support portion is located between the hinged portion and another portion disposed opposite therefrom.

Description: FOLDER HAVING COVERS WITH SUPPORT PORTIONS BACKGROUND OF THE INVENTION Loose leaf binders typically have two covers that pivot with respect to a binding assembly. Most binders have a spine connecting the covers. U.S. Patent No. 3,771,890 teaches a loose-leaf binder formed from a single piece of molded plastic. The binder has only a front and a back cover joined at a flexible portion located at the back of the binder. Each of three split-ring members are mounted to both covers to bias them towards open or closed positions. The covers have curved, directly hinged portions that extend around and are biased by the ring members . Because the covers need to reach completely around the rings, in the open position the shape of the covers lifts papers bound in the rings high above the surface on which the binder is rested when compared to a binder with a spine, which can lay flatter against the surface as the covers are not required to be able to extend completely behind the rings. Most ring binders, however, have a spine pivotably connected between two covers such that either cover can be opened independently. U.S. Patent No. 4,295,747, for instance, shows an integrally molded loose-leaf book, in which front and rear cover panels are integrally molded with a spine, and are connected thereto by living hinges. The spine has a rounded contour, and the front and rear cover panels are flat. Thus, when the book laid open on a flat surface in an open position, weight on the cover panels is supported by lateral edges of the cover panels, which rest on the flat surface, and by the living hinges, which are raised above the flat surface by the raised lateral edges of the spine. This can lead to accelerated wear on the hinges, which are already formed as weakened notches. The '747 patent also discloses mounting posts that are formed on an inner face of the spine. The posts extend through holes in a matrix strip of a snap-ring assembly. The matrix is secured to the posts with rivets or with fingers of the matrix that bite into the posts. A binder is thus needed which has a spine that connects two covers, but in which stress is relieved from the hinges where the covers meet the spine . SUMMARY OF THE INVENTION The invention relates to a binder that includes a folder shell that has a spine pivotably connected to first and second covers. At least one of the covers includes a support portion located between a portion hinged to the spine and an opposite end of the cover. The support portion is disposed further in an outward direction from the hinge portion and from a plane extending between the hinge portion and the other end. Thus, when the folder shell is open, the supporting portion supports loads imposed on the cover, relieving the hinge between the spine and the cover. The preferred embodiment also has a concave portion in which a support portion of a similarly constructed binder is receivable. This allows the binders to be stacked facing a same direction and facilitates gripping and holding of the binder. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a binder constructed according to the present invention; FIG. 2 is a side view of the binder; FIG. 3 is a side view thereof in an open position; FIG. 4 is a side view of a stack of several binders constructed according the invention; FIG. 5 is a perspective view of the binder in the open position; FIG. 6 is a cross-sectional side view of the spine and covers of the another embodiment of the binder; FIG. 7 is a cross-sectional view along section VII- VII of FIG. 1; and FIG. 8 is a cross-sectional view along section VIII-VIII of FIG. 1 with another similar binder stacked on the binder of FIG. 1. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to FIG. 1-2, folder shell 10 preferably has three panels, including a spine 12 and front and back covers 14. The spine 12 is pivotably connected at spine hinge portions 16 to cover hinge portions 18 of the covers 14. The hinge portions 16, 18 are joined preferably by thinned regions of the folder shell 10 that are living hinges 20. The folder shell 10, including the covers 14 and the spine 12 are a molded plastic of a unitary construction, which is at least semirigid. Preferably, only a single layer of plastic is employed, but multiple layers can also be used. The covers 14 have free ends 22 disposed opposite from the hinge portions 18 of the covers 14. Between the free ends 22 and the cover hinge portions 18 are support portions 24. Each support portion 24 is disposed further outwardly than each cover hinge portion 18, and further outwardly than a plane or surface that extends between the hinge portion 18 and either the free end 22 of each cover 14. Thus, as shown in FIG. 3, the support portions 24 are configured such that when the folder shell 10 is in an open position shown with the covers 14 spread apart, the support portions 24 and a resting portion 25 of the covers disposed beyond the support portions 24 with respect to the spine 12, such as the free ends 22, are disposed substantially in a common plane against a planar surface 26 on which the folder is laid. As a result, loads imposed on the covers 14 by papers 28 held in the binder are supported by the supported by the support portions 24 and the resting portions 25, instead of by the weakened hinges 20. Also, the spine 12 has a base 30 disposed between the spine hinge portions 16 and disposed outwardly therefrom and from a plane or surface extending between the spine hinge portions 16. Preferably the spine base 30 is also disposed near or substantially against the surface 26 in the common plane with the support portions 24 and resting portions 25 when the folder shell 10 is open, but can be disposed above the surface 26. The spine 12 also includes a recessed portion 33 configured for receiving and locating a label to identify the binder. The support portions 26 are generally convex. Between the support portions 26 and the free ends 22 or resting portions 25 are concave portions 32, which are preferably disposed adjacent the support portions 26, forming an S-curve therewith. Each concave portion 32 is configured to receive the support portions of another similarly constructed folder shell, as shown in FIG. 4. Each concave portion 32 preferably has a semi-cylindrical surface that substantially corresponds with the shape of the semi- cylindrical surface of the support portion 26 of the other cover 14. As a result, two similar folder shells 10 can be staked facing in a same direction with support portions 26 received in concave portions 32 to restrict or prevent lateral sliding therebetween. The support portions 26 and spine 12 have exterior surfaces 34, 36 substantially in continuation of each other, which together define a generally rounded contour when the folder shell 10 is in the closed position shown in FIG. 2. The rounded contour makes the binder easier to grasp and hold by a user and allows the folder 10 to be stood upright on the top or bottom sides or longitudinal edges 50. The rounded contour preferably extends along elliptical or circular shape cover an angle 42 of at least about 185° of a generally elliptical shape. The preferred outer radius of the spine 12 is preferably slightly larger than that of the support portions 24. As shown in FIG. 5, at or near the perimeter of the covers 14 is a perimetral ridge 38 that extends at an angle of preferably more than about 45°, and more preferably about 90° from the covers 14. The covers 14 may blend smoothly into the ridge 38 so only the tip of the ridge is near 90° from the covers 14. A plurality of webs 40, preferably three on each cover 14, reinforce ridge 38. The webs 40 preferably connect the portion of the ridge 38 extending along the free ends 22 of the covers 14 to the remainder of the cover 14. The height 42 of the ridge 38 is preferably about equal to or greater than the thickness 44 of the front and back portions of the covers 14, as shown in FIG. 6. Also shown in FIG. 5 is a plastic pocket 45 that is heat sealed to one of the covers 14 and is open at the top and facing the spine 12 at dashed line 51. The pocket is preferably a polypropylene film with slits 53 shaped to receive business cards. Preferably the plastic material for which the folder shell 10 is molded is translucent, so the contents of the pocket or of the papers bound in the binder are at least partially visible from the outside. In addition, the inside of the concave portions 32 is convex, and the inside of the support portions 24 is concave, as the folder shell 10 is constructed with a generally constant thickness. Referring again to FIGs. 1 and 7-8, the each cover 14 has a arcuate portion 46 with an arcuate cross-section. Extending from the free end 22 is a substantially planar portion 48 that has a less arcuate cross-section than the arcuate portion 46. Thus, the free ends 22 are generally straight , and the curved covers 14 have increased strength compared to flat covers. In the preferred embodiment, the substantially planar portion 48 is generally triangular. In an alternative embodiment, the arcuate portion 46 extends up to the free end 22, with the cross-section flattening as is nears the free end 22. As the concave portion 32 of each cover 14 is semi- cylindrical, and because the outer surface of the concave portion 32 is disposed outwardly from top and bottom or longitudinal edges 50 of each cover 14, the perimeter of the concave portion 32 is generally elliptical. As shown in FIG. 6, the support portion 24 can have a toe 29 for improving traction when the folder shell 10 is laid on one of the covers 14. There are preferably four toes 29, which are preferably laterally elongated bumps, as shown in FIG. 1. Referring to the stacked binders of FIG. 8, The toes 29 of the top binder are disposed longitudinally beyond the elliptical extend of the concave portion 32. Also, the toes 29 preferably extend outwardly from the supporting portion 24 by less than the distance between the continuation of the spherical surface of the concave portion 32 and the arcuate portion 46, such that the toes fit therebetween without lifting the support portion 24 of the top folder shell 10 from the concave portion 32 of the bottom folder shell 10. Thus, the toes prevent longitudinal sliding of one folder shell 10 with respect to the other when the toes 29 engage the arcuate portion disposed longitudinally adjacent and inwardly with respect to the concave portion 32. Also, the toes 29 reduce scuffing of the support portions 24. A binding assembly 52 is attached to the folder shell 10, preferably to the spine 12, but may also be attached to one of the covers 14. The binding assembly 52 with the folder shell 10 preferably forms a three ring binder. The binding assembly 52 is preferably a standard ring binder assembly that includes a three split -rings 54 spaced and configured to attach papers with correspondingly spaced holes. The rings 54 are held by a retainer 56, which in the preferred embodiment is made from a bent sheet of steel. The rings 54 are fixed to an operating mechanism, which preferably includes hinged plates 58 which can be toggled by levers 60 to an open-ring position or a closed- ring position shown to open or close the rings 54, respectively . The spine 12 preferably has a recessed portion 61 adjacent each lever 60 that prevents interference with a bottom portion of the levers 60 when the levers 60 are moved to open and close the rings 54. The spine 12 also has ridges 63 configured with notches 65 associated with the levers 60 to receive a lower part 67 of the levers 60 when they are rotated away from each other to open the rings 54. The spine ridges 63 preferably follow the general shape of the retainer 56, to protect the retainer 56 from impact. The folder shell 10 has at least one but preferably a plurality of projections 62, preferably hollow posts, unitarily molded on the inside of the spine 12. In embodiments in which the binding assembly 52 is attached to one of the covers, the projections 62 are unitarily molded to that cover. The preferred projections 62 extends inwardly from the spine 12 and through holes 64 in the retainer 56 of the binding assembly 52. The retained has preferably conical ferrules 66 defining the holes 64. The plastic from which the folder shell 10 is molded is preferably deformable when heated and may be a thermoplastic or thermoset material. Preferably the plastic is polypropylene. The projections 62 are molded to a diameter receivable within the holes 64, as shown by dashed contour 68. The retainer 56 is placed against the spine 12 with the projections 62 received in the holes 64. The exposed ends of the projections are then heated and deformed to a configuration in which the end 70 is wider than the holes 64. When the deformed projection 64 is cooled, the projection 64 fixes the binding assembly 52 to the folder shell 10. One of ordinary skill in the art can envision numerous variations and modifications. For example, the covers can be made from two parts that are fixed to each other, one of the parts being molded together with the spine. All of these modifications are contemplated by the true spirit and scope of the following claims.

Claims: CLAIMS What is claimed is: 1. A folder comprising: (a) a spine including a first spine hinge portion; (b) a first cover pivotably attached to the spine; and (c) a second cover having: (i) a second cover hinge portion that is pivotably attached to the second spine hinge portion, (ii) a second end disposed opposite from the second cover hinge portion, and (iii) a second support portion disposed between the second cover hinge portion and the second end and disposed further outwardly than the second cover hinge portion for supporting the second cover when the folder is in an open position with the first and second covers spread apart . 2. The folder of claim 1, wherein the spine and the second cover have spine and second exterior surfaces which define a generally rounded contour when the folder is in a closed position. 3. The folder of claim 2, wherein the first cover has a first exterior surface that continues the generally rounded contour when the folder is in the closed position. 4. The folder of claim 2, wherein the generally rounded contour is more than about 185° of a generally elliptical shape. 5. The folder of claim 1, wherein: (a) the support portion is generally convex; and (b) the second cover includes a second concave portion between the second support portion and the second end, wherein second concave portion is configured for receiving a support portion of another similarly shaped folder for restricting lateral sliding therebetween when the folders are stacked. 6. The folder of claim 5, wherein the second concave portion and the second support portion have substantially corresponding shapes for substantially preventing lateral sliding between the folders when stacked. 7. The folder of claim 5, wherein the second support portion includes at least one toe protruding outwardly therefrom and configured for engaging a lateral side of the concave portion for resisting longitudinal movement with another similar binder that has another support portion received in the second concave portion. 8. The folder of claim 1, wherein the second cover and the spine are of unitary construction. 9. The folder of claim 1, wherein: (a) the spine includes: (i) a first spine hinge portion pivotably attached to the first cover, and (ii) a base disposed between the first and second spine hinge portions and disposed outwardly with respect to the first and second spine hinge portions; (b) the second cover includes a second resting portion disposed beyond the second support portion with respect to the spine; and (c) the spine and the second cover are configured such that when the folder is in the open position the base, the second support portion, and the second resting portion are disposed along a common plane. 10. The folder of claim 9, wherein: (a) the first cover includes: (i) a first cover hinge portion that is pivotably attached to the first spine hinge portion, (ii) a first support portion, and (iii) a first resting portion disposed beyond the first support portion with respect to the spine; and (b) the first cover is configured such that when the folder is in the open position the first resting portion and the first support portion are disposed generally in the common plane. 11. The folder of claim 1, wherein at least one of the spine and one of the covers includes at least one projection of unitary construction therewith extending inwardly and comprising a material deformable to and fixable in an attached configuration for attaching to a binder mechanism. 12. The folder of claim 11, further comprising a binder assembly that defines at least one opening, wherein the at least one projection includes an end that is received through the opening and is dimensioned larger than the opening for attaching the binder assembly to the spine. 13. The folder of claim 12 , wherein the at least one projection is disposed on and is of unitary construction with the spine . 14. The folder of claim 13, wherein the material of the spine and projections is a plastic. 15. The folder of claim 1, further comprising: (a) a ridge extending near a perimeter of the second cover at an angle therefrom; and (b) a plurality of webs connecting the second cover and the ridge for reinforcing the ridge. 16. The folder of claim 1, wherein the second cover has an arcuate cross-section for strengthening the second cover. 17. The folder of claim 16, wherein the second cover has a substantially planar portion extending between the free end and the arcuate cross-section. 18. A method of making a binder comprising: (a) molding a folder shell with a plurality of panels including first and second covers, wherein at least one inwardly extending projection is unitarily molded on one of the panels; (b) placing a binding assembly against the one of the panels with an opening of the binding assembly receiving the projection; and (c) deforming an end of the projection to a shape that is wider than the hole to attach the binding assembly to the panel . 19. The method of claim 18, wherein the molding of the one of the panels comprises molding a spine with the projection disposed thereon. 20. The method of claim 18, wherein the shell is molded as a unitary piece. 21. The method of claim 18, further comprising: (a) heating the projection when received in the opening ; and (b) cooling the deformed projection.

Inventors: BROWN JULIAN FRANCIS, CECALA FRED EDWARD, MCKEOWN TIMOTHY EDWARD, PARSEY TIMOTHY JOHN, BROWN, JULIAN, FRANCIS, CECALA, FRED, EDWARD, MCKEOWN, TIMOTHY, EDWARD, PARSEY, TIMOTHY, JOHN
Applicants: ACCO BRANDS INC, ACCO BRANDS, INC.
Application year: 1999
Main classification: B42F13
IPC codes: B42F13