Tape-connected fasteners

Abstract: A tape-connected fastener comprising a plurality of fasteners and a tape. The fasteners are aligned in parallel, and the tape is pasted onto opposite sides of shaft portions of the fasteners so as to connect the fasteners. The tape has tear-guiding means extending from a lower end portion of one fastener arbitrary selected from the fasteners to an upper end portion of a fastener adjacent to the fastener.

Description: Background of the Invention 1. Field of the Invention The present invention relates to fasteners connected by tape (hereinafter, called "tape-connected fasteners") such as paper-connected nails for use in a nailing machine for building, paper-connected screws for use in a screwing machine for building, or the like. In particular, the present invention relates to tape-connected fasteners for stabilizing the posture of a nail or a screw in nailing or in screwing, respectively, according to the preamble of claim 1 (see, for example, EP-A-0 870 696). 2. Description of the Related Prior Art As connected fasteners, plate-like connected nails, connected screws or the like are used. Plate-like connected nails, called as stick nails, are long nails about 65mm to 90mm long and connected for use in 2x4 building or the like. There are some types of connected nails or connected screws such as a resin-belt-connected fasteners, paper-connected fasteners, and wire-connected nails. The resin-belt-connected fasteners are connected by penetrating shaft portions of nails or screws into a belt of resin materials, which are reduced in toughness by mixing calcium carbonate into polypropylene. The paper-connected fasteners are connected by bonding shaft portions of nails or screws to reinforced paper tape such as kraft paper or the like with thermoplastic resin. The wire-connected nails are connected by spot-welding a wire with longitudinally intermediate portions of shaft portions of nails to thereby hold the nails. In the above-mentioned fasteners, the resin-belt-connected fasteners are regarded as unsuitable for indoor work because a driver of a nailing machine or a screwing machine hits nails or screws so that the resin belt is broken and crushed, and the crushed portions of the resin belt fly in all directions. Similarly, the wire-connected nails also have such a problem that broken portions of the wire fly in all directions. Therefore, the paper-connected fasteners are often used because of their smaller amount of waste and less danger. Material which is higher in toughness than the resin material of the resin-belt-connected fastener is used for the bonding agent of the thermoplastic resin used in the paper-connected fasteners because it is necessary to bond nails or screws firmly. As a result, the paper-connected fasteners are inferior, in instantaneous shearing, to the resin-belt-connected fasteners while the amount of paper or resin flying in all directions is small upon shearing. Therefore, as shown in Fig. 7A, when a driver 3 of a nailing machine 2 hits a front nail 5a in a nose 4 to drive paper-connected nails 1, the ductility of the bonding agent prevents paper tape 6 from being sheared instantaneously. Accordingly, the paper tape 6 extends as shown in Fig. 7B so that the nail 5a takes a posture such that the head portion of the nail 5a moves forward as shown in Fig. 7C, while the tip end portion of the nail 5a approaches the next nail 5b. Thus, the paper tape 6 begins to tear from its upper portion toward its lower portion. This shearing characteristic, in the paper-connected nails 1, causes a tendency that the nail 5 may make an inclined landing, as shown in Fig. 8A. Consequently, there is a case that the nail head is shifted from a position just under the driver 3 so that the nail 5 cannot be driven vertically. In the worst case, the driver 3 may slip from the nail head to get out of place forward to result in failure in nailing, as shown in Fig. 8B, or the nail may be bent in the nose 4 of the nailing machine 2 to block the nose 4. In addition, such a failure is apt to arise more often especially when a short nail is driven or when a nail is driven into material which is high in hardness and large in driving load. The above-mentioned phenomenon appears in the same way also in paper-connected screws in which a number of screws are connected by the paper tape. That is, in some cases, a screw in a nose of a screwing machine has a collision with the circumference of a screw chuck provided in the forward end of the nose portion of the screwing machine, so that the screw is not introduced into the screw chuck, but it blocks the nose. Therefore, there arises a technical problem concerning how to stabilize the posture of a nail or a screw at the time of driving the nail or screw of paper-connected nails or paper-connected screws and how to eliminate the failure in work. Summary of the Invention It is therefore an object of the present invention to solve the foregoing problem. That is, it is an object of the present invention to provide tape-connected fasteners which are stable in the posture of a nail, screw or the like at the time of driving it and to eliminate the failure in work In order to achieve the above object according to the present invention, provided are tape-connected fasteners having the features set forth in claim 1. The fasteners are aligned in parallel, and the tape is pasted onto opposite side of shaft portions of the fasteners so as to connect the fasteners. The tape has a tear-guiding means extending from a lower end portion of one fastener arbitrary selected from the fasteners to an upper end portion of a fastener adjacent to the one fastener. In the above-mentioned tape-connected fastener, the tape is preferably made of paper. It is preferable that the tape has a bonding agent layer thereon. More preferably, the bonding agent layer is made of thermoplastic resin. The tear-guiding means is preferably arranged over the whole length of the tape. More preferably, the tear-guiding means is a plurality of perforate lines or a plurality of perforations. In addition, it is also preferable that the fasteners are aligned in such a manner that the fasteners are successively displaced upward. Brief Description of the Drawings Fig. 1A is a front view of the paper-connected fasteners according to an embodiment of the present invention. Fig. 1B is a sectional view taken on line A-A in Fig. 1A. Fig. 2 is a side view of a nailing machine. Figs. 3A to 3C are explanatory diagrams respectively showing steps of driving the paper-connected fasteners of Fig. 1A. Figs. 4A to 4B are explanatory diagrams respectively showing steps of driving the paper-connected fasteners following Figs. 3A to 3C. Fig. 5A is a front view of the paper-connected fasteners according to another embodiment of the present invention. Fig. 5B is a sectional view taken on line A-A in Fig. 5A. Figs. 6A to 6C are explanatory diagrams respectively showing steps of driving the paper-connected fasteners of Fig. 5A. Figs. 7A to 7C are explanatory diagrams respectively showing steps of driving a conventional paper-connected fasteners. Figs. 8A to 8B are explanatory diagrams respectively showing steps of driving the conventional paper-connected fasteners following Figs. 7A to 7C. Detailed Description of the Preferred Embodiment An embodiment of this invention will be described below in detail with reference to the drawings. Figs. 1A to 1B show paper-connected fasteners 11 stated as an embodiment according to the present invention, in which nails 12 are 65mm, 75mm or 90mm long to be used in 2x4 building or the like and connected by paper tape 13. In the paper-connected fasteners 11, for example, about 25 nails are aligned in parallel such that a foremost nail 12a (left in Fig. 1), and nails 12b, 12c, ... following the nail 12a are successively displaced upward. Paper tape 13 is pasted to opposite sides of shaft portions of the aligned nails 12, in the same manner as those in conventional paper-connected fasteners. The paper-connected fasteners 11 are formed so that the direction of a nose 15 of a nailing machine 14, shown in Fig. 2, and the direction of the respective nails 12 of the paper-connected fasteners 11 are substantially parallel with each other when the paper-connected fasteners 11 are charged in a stick nail machine-gun 16 connected to the back surface of the nose 15 of the nailing machine 14. The paper tape 13 shown in Figs. 1B is produced in a manner such that a bonding agent layer 17 of thermoplastic resin is provided on one surface of reinforced paper tape such as kraft paper or the like impregnated with resin, nitrocellulose lacquer or the like, similarly to the related art. The paper tape 13 is fused on the shaft portions of the aligned nails 12 by heat. Perforated lines 18 are formed in the paper tape 13 in a manner such that each perforated line is inclined from a lower end portion of a bonded portion of a preceding nail to an upper end portion of a bonded portion of a subsequent nail. To form the perforated lines, there are two methods. One method is such that the perforated lines 18 are formed after bonding the nails 12 with the paper tape 13. The other method is such that the paper tape 13 formed with the perforated lines 18 is bonded to the nails 12. In the method of forming the perforated lines 18 before bonding, there is a degree of freedom in the pitch of perforated lines, the number of perforated lines, the angle of inclination of the perforated lines, etc., and the productivity is also superior. In the method of forming the perforated lines 18 after bonding, the pitch of the perforated lines 18 in the direction of alignment is made coincident with the pitch of the nails 12 so that it is possible to prevent the pitches from being shifted from each other. These two methods have advantages individually, and the method to form the perforated lines 18 should not be limited to either one of them. In addition, perforations in which small holes are continued at a fixed distance may be formed instead of the perforated lines 18. Taking into consideration a degree of smoothness when torn surfaces of the paper tape 13 slide on each other at the time of nailing, it is more advantageous to reduce the roughness of the torn surfaces. Accordingly, it is considered that perforations should be formed with holes which are as small as possible in size. Next, the operation of the paper-connected fasteners 11 will be described on the basis of the results of observation of nailing experiments. When a driver 19 of the nailing machine 14 hits the nail 12a in the nose 15 as shown in Fig. 3A, the portion of the perforated line 18 of the paper tape 13 is sheared totally and instantaneously, that is, substantially simultaneously as shown in Fig. 3B., unlike the case of paper tape of conventional paper-connected fasteners having no perforated line. The cut surface of the paper tape 13 along the perforated line 18 is inclined from the rear upper portion toward the front lower portion. Therefore, the nail 12a dropping down with the paper tape 13 sheared is guided by the cut surface and urged forward as a whole, as shown in Fig. 3C. As a result, the front end portion of the nail 12a was prevented from rotating in the rear direction (on the nail machine-gun side), and the head portion of the nail 12a did not move forward than the driver 19, so that the nail 12a is dropped down and landed while keeping its erect posture as shown in Figs. 4A and 4B and the head portion of nail 12a could be completely driven. Therefore, there is no fear that the nails 12 are driven in a state where they are inclined, or the driver 19 slips on the nail head and gets out of place. Accordingly, most of failures on driving can be solved. Next, description will be made about paper-connected fasteners with conected screws according to the present invention. As shown in Fig. 5A, in paper-connected fasteners 21, a number of screws 22 with one or a plurality of spiral threads formed in the shaft portions are connected by paper tape 23 in the same manner as in the paper-connected fastener 11 shown in Fig. 1A. The paper tape 23 is disposed so as to be in contact with the threads of nails 22, and the paper tape 23 is bonded with the screws 22 so that a bonding agent layer 24 enters valley portions of the nails 22 partially. The form of the relationship of position, etc., between the screws 22 and the paper tape 23, and the structure of perforated lines 25 formed in inter-nail portions of the paper tape 23 are similar to those of the above-mentioned paper-connected fasteners 11. The screwing state where screwing is performed with a screwing machine and the paper-connected fasteners 21 will be described with reference to Figs. 6A to 6C. When a driver 26 of the screwing machine moves down from its stand-by position and hits a foremost nail 22a of the paper-connected fasteners 21 supplied to a nose 27 as shown in Fig. 6A, the paper tape 23 is torn, the same manner as the above-mentioned nail driving, along the perforated line 25. The perforated line 25 is inclined between the preceding and subsequent nails 22a and 22b so that the foremost nail 22a is separated from the rest, as shown in Fig. 6B. The separated nail 22a is guided forward along the inclined torn surface of the paper tape 23. Accordingly, the front end portion of the nail 22a does not rotate backward, and the nail 22a drops down while keeping its erect posture. Therefore, there is no fear that the front end of the nail 22a collides with an opening edge portion of a chuck 28 disposed at the front end of a nose 27 of the screwing machine, or collides with the inner wall surface of the nose, or the like. The nail 22a is surely guided into the center hole of the chuck 28, and the driver 26 stops once in a state where the front end of the nail 22a is projecting downward from the chuck 28, as shown in Fig. 6C. While the nail 22a is held by the chuck 28 and the driver 26, the front end of the nail 22a is positioned in a screwing position (for example, a threaded hole of a reinforcing metal fittings or the like). When a trigger of the screwing machine is pulled in this state, the driver 26 rotates and moves down further to thereby rotate and drive the screw 22a down into a target material. This invention is not limited to the above-mentioned embodiments, and various modifications can be made if not thereby departing from the technical scope of the invention as defined by the claims. For example, in the above embodiment, paper tape is explained as means to connect fasteners such as nails and screws; however, other materials are also applicable as a tape-like member to connect fasteners. As described above, tape-connected fasteners according to the present invention are configured so that tear-guiding means such as perforated lines or perforations are provided in inter-fastener portions of, for example, paper tape for connecting fasteners. Accordingly, the shearing speed of the paper tape is high when a fastener is hit by a driver of a nailing machine or a screwing machine. In addition, since the perforated lines or the like are inclined with respect to nails or screws, the torn surface is inclined so that fasteners separated from the paper tape are guided by the torn surface to move down into a nose while keeping its erect posture. Accordingly, there hardly happens such a case where fasteners are driven in a state that it is inclined or bent in the nose. Accordingly, there is obtained an effect to improve the stability and to prevent mistakes in working. The present invention is based on Japanese Patent Application No. Hei. 9-317374 and Hei. 10-316282, to which reference can be made for information purposes.

Claims: Tape-connected fasteners (11; 21) comprising; a plurality of fasteners (11; 21) aligned in parallel; and a tape (13; 23) so as to connect said fasteners (11; 21), said tape (13; 23) having at least one tear-guiding means (18, 25), characterized in that said tape (13; 23) is pasted onto opposite sides of shaft portions of said fasteners (11; 21) so as to connect said fasteners (11; 21) and said tear-guiding means (18; 25) extending from a lower end portion of one fastener arbitrary selected from said fasteners (11; 21) to an upper end portion of a fastener adjacent to the one fastener. The tape-connected fasteners (11; 21) according to claim 1, wherein said tape (13; 23) is made of paper. The tape-connected fasteners (11; 21) according to claim 1, wherein said tape (13; 23) has a bonding agent layer (17; 24) thereon. The tape-connected fasteners (11; 21) according to claim 1, wherein said bonding agent layer (17; 24) is made of thermoplastic resin. The tape-connected fasteners (11; 21) according to claim 1, wherein said tear-guiding means (18; 25) is arranged over the whole length of said tape (13; 23). The tape-connected fasteners (11; 21) according to claims 1 or 2 wherein said tear-guiding means (18; 25) is a plurality of perforated lines. The tape-connected fasteners (11; 21) according to claim 6, wherein said perforated lines are formed in said tape (13; 23) in a manner such that each perforated line is inclined from a lower end portion of a pasted portion of a preceding fastener to an upper end portion of a pasted portion of a succeeding fastener. The tape-connected fasteners (11; 21) according to claims 1 or 2 wherein said tear-guiding means (18; 25) is a plurality of perforations. The tape-connected fasteners (11; 21) according to claim 1, wherein said fasteners (11; 21) are aligned in such a manner that said fasteners (11; 21) are successively displaced upward. The tape-connected fasteners (11) according to claim 1, wherein said fasteners are nails (11). The tape-connected fasteners (21) according to claim 1, wherein said fasteners are screws (21).

Inventors: HARIGAYA TAKUMI, ITO YOSHITSUGU, NAKAMURA ICHINARI, HARIGAYA, TAKUMI, ITO, YOSHITSUGU, NAKAMURA, ICHINARI, Harigaya, Takumi c/o MAX Co., Ltd., Ito, Yoshitsugu c/o MAX Co., Ltd., Nakamura, Ichinari c/o MAX Co., Ltd.
Applicants: MAX CO LTD, MAX CO., LTD.
Application year: 1999
Main classification: B25C1
IPC codes: B25C1, F16B27, F16B15