FLEXIBLE CONTAINER WITH EVACUATION FORM INSERT

Abstract: A collapsible bag (1) having opposed sidewalls (12, 13) for containing and dispensing a flowable material including a spout (14) attached to a sidewall (12) and having a spout axis (18), a sidewall axis (22) extending through a central portion of the spout (14) dividing the container (10) into separate portions, and a non-flat evacuation member (30) secured to a sidewall (13) and extending a direction perpendicular to the spout axis (18) and having a portion spaced a distance from the sidewall axis (22).

Description: Flexible Container with Evacuation Form Insert TECHNICAL FIELD The present invention relates generally to bulk material containers and specifically to collapsible, sealed containers with a non-flat evacuation unit. BACKGROUND OF THE INVENTION Collapsible plastic bags are often used to store liquid products such as chemicals, soft drink syrup, and food condiments. The plastic bags are typically housed in a container or box to aid in handling and dispensing of the product. Such bags are referred to in the art as "bag-in-box bags." The plastic bags also have a spout for filling and dispensing the product within the bag. Generally, to dispense product from bag-in-box bags, vacuum pump systems are often utilized. To aid in dispensing product from the container, evacuation channels are often placed within the bag. Evacuation channels are typically elongate cylindrical tubes or flat strips with protruding ribs defining grooves. Typically, one end of the evacuation channel is disposed in line to cross the spout opening, or is connected to the spout, and the other end of the evacuation channel extends into the cavity of the bag. As the bag is emptied by the force of the vacuum pump, portions of the bag collapse unevenly, tending to leave pockets of product, typically liquid, which may become isolated from the rest of the liquid in the container. The evacuation channel, however, forms a conduit which cannot be closed off by the vacuum pressure on the walls of the bag. In this manner the entire chamber of the flexible bag remains in communication with the spout at all times during the dispensing such that all product within the bag can be removed. Prior attempts to provide such bags are disclosed in U.S. Patent Nos. 4,601,410; 5,647,511, 5,749,493 and 5,941,421. United States Patent Nos. 4,601,410 and 5,647,511 disclose a liquid container with an evacuation unit. In both the '410 and '511 patents, the evacuation unit is shown attached directly to the spout by a mounting ring. Several problems have been encountered with these types of evacuation units. For example, during the filling process, which is typically done in a high speed and high pressure process, the evacuation unit is susceptible of being dislodged from the spout thereby rendering the evacuation unit inoperative. Also, the attaching ring can impede the flow of liquid during the filling process thereby slowing the filling process. United States Patent No. 5,749,493 discloses a flat evacuation unit positioned within a bag and transverse and perpendicular to a spout in the bag. Because the evacuation unit is positioned in a location that is in line with the incoming fluid during the filling process, it is susceptible of being dislodged from its mounting to the container thereby rendering it ineffective. Other designs and configurations, beyond the three enumerated above, have been utilized by the flexible container industry but those designs have a number of inherent flaws. Foremost among those problems is the requirement of manual insertion of the evacuation channel after the container has been filled with liquid contents. This is highly undesirable because it adds another step to the manufacturing process and increases the labor costs. For the aforementioned reasons, it is desirable to produce a flexible container with an evacuation channel that does not readily become dislodged during the filling step and does not significantly interfere with the rate of filling the container. SUMMARY OF THE INVENTION The present invention provides a flexible container with a fluid passage member that may be used for the shipment, storage and dispensing of bulk material. According to the present invention, a flexible container is provided comprising a spout attached to a container sidewall. The spout has a spout axis, which is a line through the center point of the spout. The container sidewalls form the shape and volume of the container and feature a sidewall axis. The sidewall axis is a line that extends through the central portion of the spout and in the same plane as the sidewall. The sidewall axis effectively divides the container sidewall into separate portions. In the preferred form, the spout is affixed directly in the center of a sidewall and as a result, the sidewall axis divides that container sidewall into two essentially equivalently sized portions. A fluid passage member is secured to the internal surface of a container sidewall. The member is affixed perpendicular to the spout axis and a portion of the member is spaced a distance from the sidewall axis. In the preferred form, the fluid passage member is attached at one end to the internal surface of the same sidewall as the spout. The present invention also provides for flexible material container where the entire length of the fluid passage member is mounted and spaced a distance from the sidewall axis. In another form, the fluid passage member can be secured to the sidewall at one end, at both ends, at an intermediate position, or throughout its entire length. In an alternate form, the fluid passage member can be secured to the internal surface of the sidewall opposite the spout. In yet another form, the spout can be mounted off-center, meaning that the spout is not positioned at the midpoint of the container sidewall. In this configuration, the sidewall axis divides the container into non-equivalent portions. The present invention further provides a flexible material container having a substantially non-flat fluid passage member. What is meant by non-flat is that the cross-sectional shape is not a straight line or essentially a straight line. The evacuation unit disclosed in United States Patent No. 5,749,493 is essentially flat in cross-sectional shape notwithstanding a number of spaced ribs having a low profile on a flat strip. The present invention provides a non-flat evacuation unit having cross- sectional shapes such as C-shaped, U-shaped, circular, oval, spiral, Y-shaped, polygonal, etc. Further scope of applicability of the present invention will become apparent from the detailed description given hereafter. However, it should be understood that the detailed description and the specific examples, while indicating preferred embodiments of the invention are given by way of illustration only, since various changes and modifications with the spirit of the invention will become apparent to those skilled in the art from this detailed description. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a plan view of the evacuation container of the present invention; Figure 2 is a side view of the evacuation container of Figure 1; Figure 3 is a plan view of an alternate container of the present invention; Figure 4 is a side view of the evacuation container of Figure 3; Figure 5 is a perspective view of the evacuation strip of Figure 3; Figure 6 is a plan view of the evacuation container of the present invention; Figure 7 is a side view of the evacuation container of Figure 6; Figure 8 is a plan view of the evacuation container of the present invention; Figure 9 is a side view of the evacuation container of Figure 8; Figure 10 is a plan view of the evacuation container of the present invention; Figure 11 is a side view of the evacuation container of Figure 10; Figure 12 is a plan view of the evacuation container of the present invention; Figure 13 is a side view of the evacuation container of Figure 12; Figure 14 is a plan view of an alternate embodiment of an evacuation container; Figure 15 is a side view of the evacuation container of Figure 14. DETAILED DESCRIPTION While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and will herein be described in detail a preferred embodiment of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated. Figures 1 and 2 show a flexible container assembly 10 having a first sidewall 12 and a second sidewall 13 attached at peripheral edges, a spout 14 attached to the sidewall 12 and an evacuation unit 15. In a preferred form, the first and second sidewalls 12 and 13 are a flexible polymeric material having a modulus of elasticity of less than 50,000 psi. The sidewalls preferably are made from materials such as homopolymers and copolymers of polyolefins, polyamides, polyesters or other materials that are capable of being sealed using standard conduction sealing techniques. The sidewalls may be multilayered or single layered and may be fabricated from any suitable polymer processing technology including extrusion, lamination, blow molding, thermoforming, injection molding or other polymer processing techniques known in the art. The spout 14 has a spout opening 16, a spout axis 18, and a spout flange 20 circumjacent the spout opening 16. The spout flange 20 provides a surface for attaching the spout 14 to the container assembly 10. The spout 14 may also be fabricated from polymeric materials including polyolefins, polyamides, polyesters, polycarbonates and other material that is capable of being sealed to one of the sidewalls 12, 13 of the container assembly 10. The spout 14 may be fabricated using injection molding techniques or other suitable polymer processing techniques. Of course, the spout 14 may be attached to the first or second sidewall 12, 13 or both and may be located at any location thereon. A sidewall axis 22 extends axially through a center point 25 of the spout 14 and in the same plane as the first sidewall 12. The sidewall axis 22 divides the container 10 into two separate portions 24, 26. The evacuation unit 15 is preferably flexible and fabricated from a polymeric material. Suitable polymeric materials include polyolefins, polyamides, polyesters or other material that is capable of being sealed to at least one sidewall of the container. The evacuation unit 15, in a preferred form, is fabricated using extrusion processing techniques. However, it is contemplated that other polymer processing techniques could be used such as injection molding or lamination without departing from the scope of the present invention. The evacuation unit 15 has a generally rectangular shape with a flat backbone 30, a plurality of longitudinally extending and horizontally spaced groove walls 32 defining grooves 34 between adjacent groove walls 32. Figure 1 shows nine groove walls 32, however, any number of groove walls could be utilized without departing from the scope of the present invention. The groove walls 32 are dimensioned to have sufficient height to maintain a fluid passage even when a sidewall may be drawn to the evacuation unit during dispensing of the contents of the container. Adjacent the groove walls is a flange area 33 for being heat sealed to the container sidewalls. The evacuation unit 15 may be sealed to either sidewall 12, 13 at any location along the length of the evacuation unit 15. In a preferred form, the evacuation unit 15 is attached at an end portion of the unit 15 adjacent the spout to the first sidewall 12, the same sidewall as where the spout is attached. It is also possible to seal the evacuation unit 15 along its entire length to one of the sidewalls 12, 13. It is also contemplated that more than one evacuation unit 15 could be utilized. The evacuation unit 15 is positioned in the container to minimize interference with incoming fluid during the filling process. For this reason, the evacuation unit 15 is positioned such that as much of the evacuation unit 15 as possible remains with the portion 24 and does not cross the sidewall axis 22 into the portion 26. Preferably, 50% of the length of the evacuation unit 15 will not cross the sidewall axis 22 into the portion 26, more preferably greater than 75% of the length, even more preferably greater than 90% of the length and most preferably 100% of the length, or any range of combination of ranges therein. It has been found by the present inventors that positioning the evacuation unit as shown in Figures 1 thru 4 greatly minimizes the occurrence of the evacuation unit being dislodged during the fluid filling step when compared with prior art evacuation units having the evacuation unit in line with the sidewall axis. Figures 3, 4 and 5 show another embodiment of the evacuation unit 15 having a generally Y-shape. As shown in Figure 5, the Y-shape has six surfaces 40 each of which has longitudinally extending groove walls 42 and grooves 44 as in the first embodiment. This Y-shaped evacuation unit 15 is believed to be more effective than the first embodiment in draining sugar rich syrup. Figures 6-13 show additional evacuation units having non-flat cross-sectional shapes. Figures 6 and 7 show an evacuation unit having a generally round cross- sectional shape. It may be desirable to provide holes 50 at various locations along the length of the evacuation unit. Figures 8 and 9 show an evacuation unit having a spiral-shaped cross-sectional shape. Figure 10 and 11 show an evacuation unit having a U-shaped cross-sectional shape. Figure 12 and 13 show an evacuation unit having a C-shaped cross-sectional shape. F Figures 14 and 15 show a non-flat evacuation unit attached to a spout and extending axially therefrom. Unlike the container disclosed in U.S. Patent Nos. 5,749,493 showing flat evacuation units attached to the spout, the present evacuation unit has a non-flat cross-sectional shape. While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention and the scope of protection is only limited by the scope of the accompanying claims.

Claims: CLAIMS We claim: 1. A collapsible bag having opposed sidewalls for containing and dispensing a flowable material comprising: a spout attached to a sidewall and having a spout axis; a sidewall axis extending through a central portion of the spout dividing the container into separate portions; and, a fluid passage member secured to a sidewall and having a portion spaced a distance from the sidewall axis, the fluid passage member having a non-flat cross-sectional shape. 2. The bag of claim 1 wherein the fluid passage member extends in a direction perpendicular to the spout axis. 3. The bag of claim 1 wherein the fluid passage member is secured to a sidewall at one end of the member. 4. The bag of claim 1 wherein the fluid passage member is secured to a sidewall at opposite ends of the fluid passage member. 5. The bag of claim 1 wherein the fluid passage member is secured to a sidewall at an intermediate position of the member. 6. The bag of claim 1 wherein the fluid passage member is secured to a sidewall along the entire length of the member. 7. The bag of claim 1 wherein the fluid passage member is secured to the same sidewall as the spout. 8. The bag of claim 1 wherein the fluid passage member is secured to the sidewall opposite the spout. 9. The bag of claim 1 wherein the entire length of the fluid passage member is spaced a distance from the sidewall axis. 10. A collapsible bag having opposed sidewalls for containing and dispensing flowable materials comprising: a spout attached to a sidewall and having a spout axis; a sidewall axis extending through a central portion of the spout dividing the container into separate portions; and a non-flat fluid evacuation member secured to a sidewall and extending in a direction perpendicular to the spout axis with the entire length of the evacuation member spaced a distance from the sidewall axis. 11. The bag of claim 10 wherein the evacuation member is capable of preventing a bag wall from collapsing against the member during the process of being emptied, such that the second bag wall cannot impede material flow near the spout and prevent evacuation of the materials. 12. The bag of claim 10 wherein the evacuation member is secured to a sidewall at one end. 13. The bag of claim 10 wherein the evacuation member is secured to a sidewall at opposite ends of the member 14. The bag of claim 10 wherein the evacuation member is secured to a sidewall at an intermediate portion of the member. 15. The bag of claim 10 wherein the evacuation member is secured to a sidewall along its entire length. 16. The bag of claim 10 wherein the evacuation member is secured to the same sidewall as the spout. 17. The bag of claim 10 wherein the evacuation member is secured to the sidewall opposite the spout. 18. The bag of claim 10 wherein the sidewall axis is perpendicular to and transverse to the spout axis.

Inventors: RUTTER CHRISTOPHER C, SPALDING LAMAR, WILFORD MICHAEL, RUTTER, CHRISTOPHER, C., SPALDING, LAMAR, WILFORD, MICHAEL
Applicants: PACKAGING SYST, RUTTER CHRISTOPHER C, SPALDING LAMAR, WILFORD MICHAEL, PACKAGING SYSTEMS, INC., RUTTER, CHRISTOPHER, C., SPALDING, LAMAR, WILFORD, MICHAEL
Application year: 1999
Main classification: B65D75
IPC codes: B65D33, B65D75