NON-ELECTROLYTIC GOLD PLATING COMPOSITIONS AND METHODS OF USE THEREOF

Abstract: Provided are non-electrolytic gold plating compositions that preferably contain a gold compound: a complexation agent that can stabilize gold ion in a plating solution; and an anti-gold deposit agent that can inhibit excess local etching or corrosion by substitution reaction between metal surface and gold during plating process. Compositions of the invention are useful to plate gold on a substrate surface, such as a catalyzed or metal substrate surface.

Description: NON-ELECTROLYTIC GOLD PLATING COMPOSITIONS AND METHODS OF USE THEREOF BACKGROUND 1. Field of the Invention. The present invention relates to non-electrolytic gold plating compositions and methods and articles of manufacture that comprise such compositions. The plating compositions of the invention are particularly useful for manufacture of electronic devices, especially electronic packaging devices such as integrated circuit, lead frames and printed circuit board substrates. 2 Background Gold plating has been applied to the surface of industrial electronics parts, such as print wiring board, ceramic IC package, ITO base board, IC card, etc., due to favorable properties of gold, such as electric conductivity, soldering capacity, physical property and resistance to oxidation and chemical stability, connection by thermal pressure. Many of these parts are required to be gold plated at an electrically independent area. Therefore, electric gold plating is not suitable and non-electrolytic gold plating method has to be used. Currently two methods are available: a method using a substitution gold plating liquid by which gold deposits as the base metal, such as nickel, dissolves; and autocatalytic type gold plating by which gold is produced from gold derivatives by reducing agents that has catalytic action. These two types of non-electrolytic gold plating liquids are widely known. In the case of substitution gold plating, gold deposits by substituting base metal, namely, the base metal dissolves (etching or corrosion) as gold deposits. Currently available substitution gold plating liquids are unable to control the rate of substitution reaction, as the result, the substitution rate is very high at the onset of reaction. Especially, many defect spots on the substituted gold layer are produced right after the reaction due to the fast substitution reaction, causing continuous defect spots or localized defect area. Etching or corrosion on the base metal under the defect gold plating progresses vertically deep or horizontally wide excessively. Consequently, the parts of the base metal where there are structurally weak crystalline particle borders present are dissolved (etching and corrosion) preferentially and convergently. Development of deep crevasse-like etching along the particle lines or wide horizontal corrosion excessively as the result during gold plating by use of the currently available substitution gold plating liquid is known. For example, general non-electrolytic nickel or gold plating using the openly known non-electrolytic nickel plating bath or substitution gold plating bath: Scanning electron microscopic examination of a slice of substitution gold plating with 0.05 - 0.1 μm thickness on non-electrolytically plated nickel surface layer of 0.5 μm revealed that the gold plating liquid preferentially attacked the deposited particles at the particle border of non-electrolytically formed nickel layer causing deep corrosion at the particle border resulting in the formation of a cavity under the gold layer. Although the thickness of gold layer is only less than 0.1 μm, the depth of corrosion is 3 - 5 μm. Such weakening of non-electrolytically plated nickel layer after substitution gold plating and unsatisfactory adherence between the gold layer and nickel surface makes the product unendurable to soldering and hence impractical. Also, in the case of autocatalytic type gold plating, it is not possible to prevent etching and corrosion of base metal caused by gold plating liquid, because this is a two-step process: right after immersion of base metal to be plated in the plating liquid gold deposit by substitution reaction with base metal and gold ion then the deposited gold initiates gold-catalyzed reducing agent causing sedimentation of gold. Such plated layer with insufficient adherence are prone to peel off during efficacy tests or are unable to provide strength for soldering resulting in exposure of base metal after soldering during soldering strength tests. Recently, however, ball grid array type semiconductor package manufactured by using print board wiring technique is widely used as package for microprocessor. In ball grid array type semiconductor package it is necessary to perform gold plating on an electrically independent pattern to improve soldering strength. However, there is a big problem on production of defect products due to inadequate soldering strength in the currently available non-electrolytic gold plating technology. Therefore, electric plating technology is still being used to attain necessary soldering strength. SUMMARY OF THE INVENTION This invention relates to a non-electrolytic gold plating liquid and non-electrolytic gold plating using the non-electrolytic gold plating liquid to form a gold plating layer for electronic industrial parts, such as print wiring base board and ITO base board, etc. Further, this invention provides excellent adherence between the base metal and gold layer by inhibition of a local and excess etching or corrosion of metal to be gold plated (or prevent extension of the depth or horizontal etching or corrosion of the subject metal surface). Compositions of the invention enable achieving strong soldering strength between the gold plated metal surface prepared by using the non-electrolytic gold plating liquid. Thus, this invention includes a non-electrolytic gold plating liquid, and a method of gold plating using such non-electrolytic gold plating liquid. Preferred plating compositions of the invention include components (A - C) as follows: (A) a water-soluble gold compound; (B) a complexation agent that can stabilize gold ion in a plating solution, but preferably does not significantly dissolve nickel, cobalt or palladium; (C) an anti-gold deposit agent that can inhibit excess local etching or corrosion by substitution reaction between metal surface and gold during plating process. Methods of the invention include use of such composition to depoist non-electrolytic gold on a substrate surface, such as a catalyzed or metal substrate surface, such as a metal surfce that comprises nickel, cobalt, palladium, or an alloy thereof. Such methods comprise contact such as by immersion of the substrate into a gold plating composition of the invention. Other aspects of the invention are disclosed infra. DETAILED DESCRIPTION OF THE INVENTION As discussed above, the invention provides non-electrolytic gold plating liquids or compositions that are particularly useful in gold plating over a surface selected from a group of nickel, cobalt, palladium or metal alloys containing these materials. Preferred plating compositions of the mvention are aqueous formulations that contain the following components (A- C): (A) Water-soluble gold compounds; (B) Complexation agents that stabilize gold ion in plating solution which does not practically or significantly dissolve nickel, cobalt or palladium; and (C) Anti-gold deposit agents that inhibit excess local etching or corrosion by substitution reaction between metal surface and gold during plating process. Methods of the invention including gold plating on the surface of a metal, which preferably is from nickel, cobalt, palladium, or an alloy containing nickel, cobalt or palladium, covered with a non-electrolytic plating membrane, and immersing or otherwise contacting the membrane in a non-electrolytic gold plating liquid formulation of the invention. The water-soluble gold derivative used in this invention are any compound that is soluble in water and capable of providing gold ion in the plating solution. Those are not necessarily limited to those compounds already used in gold plating, but various other compounds can be used. These compounds include, for example, potassium aurous [gold(I)] cyanide, potassium auric [gold(II)] cyanide, chloroauric acid sodium salt, ammonium goldsulfide, potassium goidsulfide, or sodium goldsulfide. etc. One or more than two water-soluble gold derivatives can be used in a plating solution. In this invention, the concentration of these derivatives can be 0. 1 - 10 g/L in solution, preferably 1 - 5 g/L as gold ion. If the concentration of gold ion is no more than 0.1 g/L, plating reaction becomes very slow or difficult to start. On the other hand, if the concentration of gold ion becomes no less than 10 g/L, only little favorable effects can be realized and hence uneconomical. Complexation agents used in gold plating compositions of the invention can stabilize the gold ion in solution, but do not significantly dissolve nickel, cobalt or palladium. Such complexation agents contain a phosphoric acid or phosphoric acid salt group in the molecule. A preferable phosphoric acid or phosphoric acid salt has the following structure: -PO.MM' wherein M and M' are same or different and are hydrogen or a counter ion such as H, Na, K and ammonium (NH 4 ). The amount of phosphoric acid or phosphoric acid salt group in a molecule is approximately 2, preferably 2 - 5. Preferred complexation agent used in compositions of the invention include compounds of the following Formulae 1 , 2 or 3 : [Formula 1] wherein in Formula 1 , X ! is hydrogen atom, lower alkyl preferably have 1 to about 5 carbon atoms, aryl such as phenyl, naphthyl and the like, aralkyl group such as the above aryl substituted with C,. 5 alkyl, or C t . 5 alkyl substituted with an amino or hydroxyl, carboxyl group or salt (-COOM) or phosphoric acid or its salt (-PO3MM 1 ), wherein M and M' are as defined above and m and n are 0 or 1-5, respectively. In Formula I, the lower alkyl or other C r C 5 alkyl can be a straight chain or branched chain, including such as methyl, ethyl propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl or pentyl group. An aryl group includes phenyl, naphthyl or a like. Arylalkyl group is an alkyl group substituted with the above aryl group. Amino group is a nitrogen atom to which attached hydrogen or the above lower alkyl groups. [Formula 2] P O 3 ' X ' ^ (2) ^ O 3 M M ' wherein in Formula 2: X 1 is -CH, -, -CH(OH)-, -C(CH 3 )(OH)-, -CH(COOM)- or-C(CH 3 )(COOM)- or the like; and M, M' are as defined above in Formula 1. [Formula 3] wherein in Formula 3: X 3 - X 7 are each independently the same as defined for X 1 in Formula 2 above, except that at least 2 among X J -X 7 are substituted with a phosphoric acid or a phosphoric acid salt (-PO 3 MM'): and M and M' are as defined above in Formula 1. The above complexation agents actually include aminotrimethylene phosphoric acid, l-hydroxyethylidene-l , l-diphosphonic acid, ethylenediaminetetramethylene phosphonic acid, diethylenetriaminepentamethylene phosphoric acid and the like or the salt ^ the corresponding phosphoric acid, such as a sodium, potassium or ammonium salt of the corresponding phosphoric acid. A single complexation agent or a mixture of two or more complexation agents can be used in a gold plating composition of the invention. A complexation agent suitably may be present in a plating composition of the invention in an amount of from about 0.005 to 0.5 mole per liter, preferably from 0.02 to 0.2 mole per liter range. Especially preferable is to use the complexation agent at a molar concentration same as or higher than the molar concentration of gold ion in the plating liquid. When the concentration of a complexation agent is not more than 0.005 mole per liter, the agent may be incapable of maintaining gold ion in the liquid, and consequently gold will be prone to precipitate from the plating liquid. On the other hand, concentration of the complexation agent is more than 0.5 mole per liter, only little improvement may be realized and hence uneconomical. Preferred gold precipitation inhibitors used in plating compositions of the invention will be a material that impedes the rate of substitution reaction in the plating liquid by being adsorbed on the surface of base metal selected from a group of nickel, cobalt, palladium or metal alloys containing nickel, cobalt or palladium. The substitution reaction can be retarded by addition of such a gold sedimentation inhibitor in the gold plating liquid during gold plating, and as the result, it becomes possible to keep the improperly coated area with substituted gold layer (or holes) on the surface of base metal small or evenly distributed. Thus, it is now possible to minimize the excess etching or corrosion of the base metal; especially it becomes possible to prevent expansion of excess etching or corrosion of the base metal surface to the horizontal and vertical (deepening) directions. As the consequent, it is now possible to achieve an excellent adherence between the formed gold plate layer and the base metal surface layer. The gold precipitation inhibitor used in the present invention can be any material that has above properties. A preferred gold precipitation inhibitor is a nitrogen-containing aliphatic compound (such as a compound having from 1 to about 20 or 25 carbon atoms and one or one, typically one, two three or four primary, secondary and/or tertiary amine groups); a reaction product between a nitrogen-containing aliphatic compound (such as described immediately above) and an epoxy function-containing compound (such as a non-aromatic compound having 2 to about 16 carbon atoms and one, two or three epoxy groups, preferably 2 to about 6 carbon atoms); a nitrogen-heterocyclic compound (preferably having 1 to about 3 rings, 5 to about 18 total ring atoms, and 1, 2 or 3 nitrogen ring atoms); a reaction product between a nitrogen-heterocyclic compound (such as described immediately above) and an epoxy function-containing compound (such as described above); and a surfactant. The gold precipitation inhibitors do not contain a phosphonyl group in the molecule. A preferred nitrogen-containing aliphatic compound has the following structure: [Formula 4] wherein R' , R 2 and R 3 are independently hydrogen atom, alkyl group containing 1 - 5 carbon atoms, amino group or (CH : )]. 5 -NH 2 , wherein C r C 5 alkyl and amino groups are defined as above. Such nitrogen-containing alkyl compounds include methylamine. dimethylamine, trimethyl amine. ethylamine. diethylamine, triethyl amine, propyiamine. dipropylamme. tripropylamine, and dimethylammopropylamine and the like. Reaction products between nitrogen-containing aliphatic compounds and epoxy group containing compounds are preferably the reaction products of nitrogen compounds, particularly C : . ;0 alkyl amines, and epoxy compounds such as those of Formula 5 below. Preferred nitrogen-containing aliphatic compounds have the structural formula (4) above, and include e.g. methylamine, dimethylamine, trimethylamine, ethylamine. diethylamine, triethylamine, propyiamine, dipropylamme. tripropylamine, and dimethylammopropylamine and the like. Preferred epoxy group-containing compounds have the following structural formula: O [Formula 5] / \ H _ C C ■ (5) H wherein R is hydrogen atom, alkyl group preferably having 1 to about 5 carbon atoms or (CH 2 ), ,. 5 -X wherein X is a halogen atom (F, Cl, Br, or I), alkyl preferably having 1 to about 5 carbon atoms and straight or branched chain, preferably methyl, ethyl, propyl, isopropyl group, and preferred halogen atom is fluorine, chlorine or bromine. Such an epoxy compound is suitably ethylene oxide; propylene oxide; or an epihalohydrin such as epichlorohydrin or epibromohydrin. Preferred nitrogen heterocyclic compounds for use an inhibitor agent include nitrogen heterocyclic compounds which consist of 1 - 3 nitrogen atoms, 2 - 5 carbon atoms and more than two hydrogen atoms, and additionally contain an alkyl group having 1 to about 3 carbon atoms, and an amino group, wherein C,. 3 alkyl and amino are as defined earlier. Preferred nitrogen heterocyclic compounds for use as an inhibitor compound include pyrrolidine, pyrrole, imidazole, pyrazole, triazole, piperidine, pyridine, piperazine, triazine and the like, and those heterocyclic compounds to which are attached an alkyl group having 1- about 3 carbon atoms, and an amino group. Preferred reaction products between nitrogen heterocyclic compounds and epoxy group containing compounds employed in this invention are the products from the following raw materials. Preferred nitrogen heterocyclic compounds used as raw materials are the above mentioned nitrogen heterocyclic compounds, namely, pyrrolidine, pyrrole, imidazole, pyrazole, triazole, piperidine, pyridine, piperazine, triazine and a like, and those heterocyclic compounds to which are attached an alkyl group having 1 to about 3 carbon atoms, and an amino group. Preferred epoxy compounds used to react with a nitrogen heterocyclic compound to form an inhibitor agent include those epoxy compounds described above, i.e. ethylene oxide; propylene oxide; or an epihalohydrin such as epichlorohydrin or epibromohydrin. Preferred surfactants for use as inhibitors in compositions of the invention include those of the following Formulae 6, 7, 8 and 9: [Formula 6] CH.. R ._! !M * ._ - -CC HH, 2 CC OOOO '' (6) C H, [Formula 7] H -c 2 H 4 . -NH-CH 2 COOX (7) /n [Formula 8] o 11 (C H 2 ) α -C OOX (8) C NH-(CH 2 ) b -N (C H 2 ) c -0-(C H 2 ) d -C OOX ' [Formula 9] wherein in the above Formulae 6. 7. 8 or 9: R is alkyl preferably having 8 or more carbon atoms, more preferably C 8 - 16 ; X and X' are same or different and are selected from a group of hydrogen or a counter ion such as sodium, potassium or ammonia; n is a whole number of 0 - 5; and a, b, c and d are the same or different and a whole number of from 1 - 5. In Formulae 6, 7, 8. or 9, C 8 . 16 alkyl is a straight chain or branched chain alkyl group such as octyl, nonyl, decyl, undecyl, dodecyl, tridecyl. tetradecyl, pentadecyl, hexadecyl, heptadecyl. octadecyl group. A single gold precipitation inhibitor or a mixture of two or more inhibitors can be used in a plating composition of the invention. Preferred concentration of the gold precipitation inhibitor used in a composition of the invention suitably may be from about 0.05 to 100 g/L, preferably from about 0.2 to 50 g/L range. When the concentration of a gold precipitation inhibitor is less than about 0.05 g/L, the crystal particle border area under the defect gold layer (hole) is selectively attacked by substitution gold plating liquid resulting in etching and corrosion development vertically (depth) and horizontally (large space). On the other hand, concentration of the gold precipitation inhibitor is more than about 100 g/L, only little improvement is realized and hence uneconomical. Gold plating compositions of the invention may optionally contain other components . In particular, a gold substitution plating liquid of the invention can be mixed with a pH stabilizing agent. Suitably, a salt of phosphoric acid, phosphorous acid, boric acid and carboxylic acids can be used as such a stabilizing agent. For adjustment of pH of a non-electrolytic gold substitution plating liquid composition of the invention inorganic or organic base or acid may be added to the composition e.g. sodium hydroxide, potassium hydroxide, ammonia, sulfuric acid, sulfurous acid, hydrochloric acid, phosphoric acid, sulfamic acid, organosulfonic acids, phosphonic acids, carboxylic acids can be added. Compositions of the invention may be operated at varying pH values. Preferred pH of a plating composition of the invention will be from about 4 to 10, preferably 5 to 8 or 9, more preferably a pH of 6 to 8, still more preferably a pH of from about 6.5 to about 7.5, particularly a pH of about 7. To enhance brightness of the surface of products, an agent customarily used in making finer gold precipitation particle and in increasing brightness can be added to a gold plating liquid of the present invention. Any agent that is used for the purpose is usable, including thallium, arsenic, lead, copper, antimony, etc. To attain improved moistability with base metal, gold plating liquid of the present invention can be added a moistening agent which can be any moistening agent used in gold plating. Such agents include non-ionic surfactants, anionic surfactants, cationic surfactants, ambident (bi-ionic) surfactants. The bi-ionic moistening surfactant can be same to or different from the one that is included in above gold sedimentation retarding agent. Prior to processing a matter to be plated by gold plating liquid of the present invention, a pre-dip process can be employed to prevent dilution of the constituents of plating liquid. The pre-dip solution here is an aqueous solution containing above complexation agent and/or gold sedimentation retarding agent but without gold ion. Gold plating liquid compositions of the invention also can be used as autocatalytic type non-electrolytic gold plating liquid by addition of reducing agent. Such a reducing agent can be, but not limited to, any of those various reducing agents used in autocatalytic non-electrolytic gold plating. Due to the fact that autocatalytic non-electrolytic gold plating produces favorable tight adherent substitution gold layer during the first stage of the formation of substitution gold plating layer, dissolution of base metal (etching or corrosion) into autocatalytic non-eletrolytic gold plating liquid is prevented, and the life of autocatalytic non-electrolytic gold plating liquid is prolonged. The non-electrolytic plating method of the present invention can also be used as pretreatment of autocatalytic non-electrolytic gold plating. Gold plating layer with favorable adherence can be obtained by autocatalytic non-electrolytic gold plating after covering the base metal completely by the non-electrolytic plating method of the present invention because autocatalytic reaction can be initiated without etching or corrosion of the base metal. Also by applying the non-electrolytic plating method of this invention as pretreatment for autocatalytic non-electrolytic gold plating, dissolution of the base metal into autocatalytic gold plating liquid can be prevented, and as the result, the life of autocatalytic non-electrolytic gold plating liquid can be prolonged. The non-electrolytic plating method of the present invention is used for materials covered with a layer of nickel, cobalt, palladium or an alloy containing these metals. Nickel, cobalt, palladium or an alloy containing these metals is preferably used as the base metal, and substitution reaction occurs on these metals and alloys forming the covering gold layer. The above base metal is not necessarily a constituent of material to be plated or cover entire material to be plated if it is present on a part of material to be plated. The base metal can be formed by any means such as mechanical fabrication like pressurized extension, or electric plating, non-electrolytic plating or gas phase plating, etc. There is no limitation of thickness, but a thickness of at least about 0.1 μm is typically sufficient. The substrate plated with a composition of the invention can have a wide variety of applications. Preferred substrates include those used for electronic applications, particularly as electronic packaging devices such as a printed circuit board; integrated circuit substrate such as a microelectronic wafer; an integrated circuit mounting device such as a lead frame; and the like. Plating compositions of the invention also will be useful for other applications, such as decorative plating applications, e.g. to produce jewelry or timepiece (watches) articles. When performing non-electrolytic gold plating of this invention, the plating temperature (liquid temperature) can be 50 - 95 °C, preferably 60 - 90 °C. Time required for plating can generally be 1 - 60 minutes, preferably 10 - 30 minutes. When the temperature dropped no more than 50°C, rate of formation of plating layer tends to become too slow and lower productivity and thus uneconomical, while the temperature went higher than 95°C, constituents of plating liquid may decompose. Non-electrolytic gold plating of this invention can be performed with stirring. Replacement filtering or circulation filtering can be done. Circulation filtering of plating liquid with a filtering equipment is preferred; by doing this, the temperature of plating liquid can be maintained evenly and also remove dust, precipitates in the liquid. Further, introduction of air into the liquid is possible. By this, precipitation cause by colloidal gold formation or formation of gold particles in plating liquid can be prevented effectively. Air can be introduced as air stirring or by bubbling independently with stirring. As explained above, non-electrolytic gold plating liquid of this invention and a non-electrolytic gold plating method using the non-electrolytic gold plating liquid of the present invention provide formation of gold layer intimately adherent to the base metal. All documents mentioned herein are fully incorporated herein by reference. The following non-limiting examples are illustrative of the invention. Example 1 A gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphonic acid 0.15 mole/L Dimethylammopropylamine 5 g/L pH 7.0 Example 2 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphonic acid 0.15 mole/L Reaction product between epichlorohydrin and dimethylaminopropylamine 5 g/L pH 7.0 Example 3 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphonic acid 0.15 mole/L Imidazole 5 g/L pH 7.0/L Example 4 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphonic acid 0.15 mole/L Reaction product between epichlorohydrin and imidazole 5 g/L pH 7.0 Example 5 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphonic acid 0.15 mole/L Compound of the following formula: 5 g/L [Formula 10] wherein R is C 12 -alkyl group pH 7.0/L Example 6 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphonic acid 0.15 mole/L R-NH-C 2 H 4 -NH-CH 2 -COOH wherein R is C 12 -alkyl group 5 g/L pH 7.0 Example 7 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphonic acid 0.15 mole/L [Formula 11] wherein R is C 12 -alkyl group. 5 g/L pH 7.0 Example 8 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetramethylenephosphomc acid 0.15 mole/L [Formula 12] H , / \ N C H \\ / (12) -NT- ■ (C H , 2 ) ' n C O O ' C H , C H , O H wherein R is C, 2 -alkyl group 5 g L pH 7.0 Example 9 A further gold plating solution of the invention was prepared by admixing the following components m the specified amounts m water. Potassium gold(I) cyanide 2g/L (as gold ion) Nminotπmethylenephosphonic acid 0 15 mole'L Imidazole 5 g/L pH 7.0 Example 10 A further gold plating solution of the invention was prepared by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) l-Hydroxyethyhdene-l,l-diphosphonic acid 0.15 mole/L Imidazole 5 g/L PH 7.0 Control 1 (Comparative; without gold sedimentation retardant) A comparative gold plating was prepared without a gold sedimentation retardant by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Aminotrimethylenephosphonie acid 0.15 mole/L pH 7.0 Control 2 (Comparative; with prior substitution gold plating liquid) A comparative gold plating was prepared with an alternate gold plating liquid by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide 2g/L (as gold ion) Ethylenediaminetetraacetic acid disodium 0.32 mole/L Tartaric acid 0.38 mole/L Potassium hydroxide 1.89 mole/L pH 5.8 Control 3 (Comparative; with prior autocatalytic non-electrolytic plating liquid) A comparative gold plating was prepared with a prior autocatalytic non- electrolytic plating liquid by admixing the following components in the specified amounts in water. Potassium gold(I) cyanide lg/L (as gold ion) Potassium cyanide 0.17 mole/L Ethylenediaminetetraacetic acid disodium 0.013 mole/L Potassium hydroxide 0.2 mole/L Ethanolamine 0.8 mole/L Tetrahydroboric acid 0.02 mole/L pH 10.0 Example 1 1 The above gold plating solutions were tested using the following method of measuπng the rate of substitution reaction (rate of sedimentation by substitution plating) m a non-electrolytic gold plating bath A 4 cm x 4 cm copper plate is nickel plated by the known procedure to approximately 5 μm thickness This is gold plated in a non-electrolytic gold plating liquid at 90 °C according to the compositions of the control expeπments and expeπmental examples above Five test plates are immersed in each plating liquid, and every 10 minutes one plate is taken out and measured the thickness of gold layer at each time point (10 minutes - 50 minutes) by phosphorescent X-ray mmute thm layer thickness measuπng equipment From the time of immersion and the thickness of the gold layer, rate of substitution reaction (rate of sedimentation by substitution plating) at every 10 minutes is calculated The method for evaluation of strength of adherence of the plated gold layer to underlying conductive layer is as follows Pπnt wiring board containing a 5 μm diameter circle of plating object is nickel plated with 5 μm thickness by a known non-electrolytic nickel plating method This is gold plated in a non-electrolytic gold plating liquid at 90°C according to the control expeπments and expeπmental examples above After to thickness of the gold layer reaches 0 05 μm, soldeπng ball of 0 5 mm diametei consisting of 60%o tin and 40% lead is soldered by the paper phase soldeπng method After the soldered soldeπng ball is destroyed by hoπzontal pressure, the resulting plated surface is checked if the gold surface is peeled under microscope, and the number of peeled objects are counted Results are set forth in Tables 1 and 2 below Table 1. Results of Measurement of Rate of Substitution Plating Sedimentation Table 2. Results of Evaluation of Strength of Adherence of Gold Layer It is apparent from Table 1 that in the case of using plating liquid containing gold sedimentation inhibitor as in experimental Examples, rate of sedimentation of substitution gold plating is minimal in the first 10 minutes immediately after immersing the test piece into plating liquid, and the velocity of substitution reaction is slow. On the other hand, in the control experiments, rate of sedimentation gold layer is maximal in the first 10 minutes immediately after immersing the test piece into plating liquid, and the velocity of substitution reaction is very fast immediately after immersion of test pieces. Table 2 shows that more than half of the gold plating layer produced in a plating liquid that does not contain a sedimentation retardant as in control experiment yields defect product as the gold layer peeled off causing exposure of the base metal during adherence strength test. In contrast, the gold plating layer produced in a plating liquid that contains a sedimentation retardant as in experimental Example yields rarely peeled off during adherence strength test. Clearly, the non- electrolytic gold plating liquid of the present invention produced superior results, while the cuπently available plating liquids as used in control experiments could not afford satisfactory gold plating layer to meet required quality. Example 13: Electron microscopic photographs. Electron microscopic photographs were taken of metal plates provided by compositions of the above examples. In particular, electron microscopic photographs were taken of bisected face of substrates gold plated with the compositions of Examples 4 and 5, respectively. Those photographs showed that the gold plated layers produced are firmly adhered to the surface layer of base metal. In contrast, the electron microscopic photographs of bisected face of substrates gold plated with compositions of Control -experiments 1 and 2, showed that the base metal under the gold plated layer is deeply corroded. Thus, it is apparent that the gold plate layers produced by the control experiments 1 and 2 are not firmly adhered to the base metal surface. The present invention has been described in detail, including the preferred embodiments thereof. However, it will be appreciated that those skilled in the art, upon consideration of the present disclosure, may make modifications and/or improvements within the scope and spirit of the invention as set forth in the following claims.

Claims: What is claimed is: 1. An aqueous non-electrolytic gold plating composition comprising: a) a water-soluble gold compound; b) a complextion agent; and c) a gold deposition inhibitor compound. 2. The composition of claim 1 wherein the complexation agent comprises a phosphonic acid moiety or salt thereof. 3. The composition of claim 1 wherein the complexation agent is a compound of the following Formula 1 : wherein X, is hydrogen, alkyl, aralkyl group, or alkyl substituted with an amino or hvdroxyl, carboxyl group or salt thereof, or phosphoric acid or salt thereof; M and M' are independently hydrogen or a counter ion; and m and n are 0 or 1-5, respectively. 4. The composition of claim 1 wherein the complexation agent is a compound of the following Formula 2: wherein X 1 is -CH 2 -, -CH(OH)-, -C(CH 3 )(OH)-, -CH(COOM)- or-C(CH 3 )(COOM)-; and M, M' are independently hydrogen or a counter ion. 5. The composition of claim 1 wherein the complexation agent is a compound of the following Formula 3: (3) wherein X 3 , X 4 , X 5 , X 6 and X 7 are each independently -CH -, -CH(OH)-, -C(CH 3 )(0H)-, -CH(COOM)- or-C(CH 3 )(COOM)-, and at least two of X 3 , X 4 , X 5 , X 6 and X " are substituted with a phosphoric acid or a phosphoric acid salt (-PO 3 MM'); and M and M' are each independently hydrogen or a counter ion. 6. The composition of any one of claims 1 through 5 wherein the inhibitor compound comprises an amine group. 7. The composition of any one of claims 1 through 5 wherein the inhibitor compound is a reaction product of an amine compound and an epoxy compound. 8. The composition of any one of claims 1 through 5 wherein the inhibitor compound is a nitrogen heterocyclic compound. 9. The composition of any one of claims 1 through 5 wherein the inhibitor compound is a reaction product of a nitrogen heterocyclic compound and an epoxy compound. 10. The composition of any one of claims 1 through 5 wherein the inhibitor compound is a surfactant. 1 1. The composition of any one of claims 1 through 5 wherein the inhibitor compound is represented by the following Formula 4: wherein R 1 , R : and R J are each independently hydrogen atom, alkyl group having 1 to about 5 carbon atoms, amino group or (CH 2 ),. 5 -NH 2 . 12. The composition of any one of claims 1 through 5 wherein the inhibitor compound is represented by the following Formula 5: O H 2 ^C _R <*> H wherein R is hydrogen alkyl, or (CH 2 ), ,. 3 -X wherein X is a halogen or alkyl. 13. A composition of any one of claims 6 through 12 wherein the inhibitor compound does not contain a phosphonic acid group or salt thereof. 14. A method for gold plating a substrate, comprising immersing the substrate in a composition of any one of claims 1-13. 15. The method of claim 14 wherein the substrate has a layer of nickel, cobalt, palladium or an alloy thereof. 16. The method of claim 14 or 15 wherein the substrate comprises an electronic packaging substrate. 17. The method of any one of claims 14 through 16 wherein the substrate is a printing wiring board substrate. 18. The method of any one of claims 14 through 16 wherein the substrate is an ITO base board substrate. 19. The method of any one of claims 14 through 16 wherein the substrate is an integrated circuit substrate. 20. The method of any one of claims 14 through 16 wherein the substrate is a microelectronic wafer. 21. A substrate having plated thereon a gold layer obtainable from a composition of any one of claims 1 through 13. 22. The substrate of claim 21 wherein the gold layer overlays and adheres to a layer of nickel, cobalt, palladium or an alloy thereof. 23. The substrate of claim 21 or 22 wherein the substrate comprises an electronic packaging substrate. 24. The substrate of claim 21 or 22 wherein the substrate is a printing wiring board substrate. 25. The substrate of claim 21 or 22 wherein the substrate is an ITO base board substrate. 26. The substrate of claim 21 or 22 wherein the substrate is an integrated circuit substrate. 27. The substrate of claim 21 or 22 wherein the substrate is a microelectronic wafer.

Inventors: ENOMOTO HARUKI, OHTA YASUO, TAKIZAWA YASUSHI, ENOMOTO, HARUKI, OHTA, YASUO, TAKIZAWA, YASUSHI
Applicants: ENOMOTO HARUKI, OHTA YASUO, SHIPLEY CO LLC, TAKIZAWA YASUSHI, ENOMOTO, HARUKI, OHTA, YASUO, SHIPLEY COMPANY, L.L.C., TAKIZAWA, YASUSHI
Application year: 1999
Main classification: C23C18
IPC codes: C23C18