FUEL INJECTOR CLIP RETENTION ARRANGEMENT

Abstract: A clip retention arrangement for a fuel injector (10) inserted in a fuel rail seat, in which a U-shaped clip (18) has tabs (22) engaging an injector groove (26) and also has slots (30) captured on ears (32) projecting from opposite sides of the seat. Each of the ears (32) are configured to engage their slot (30) to restrain relative rotation and to assist in properly orienting the fuel injector (10) in the seat.

Description: FUEL INJECTOR CLIP RETENTION ARRANGEMENT BACKGROUND OF THE INVENTION This invention concerns engine fuel injector installations and more particularly arrangements for retaining a fuel injector in position in a predetermined rotative orientation in a fuel rail injector seat. Engine fuel injectors are generally cylindrical valve assemblies which are typically installed in seats formed in a fuel rail. The fuel rail is supplied with fuel under pressure, which is directed into the engine cylinders through the fuel injectors. Each fuel injector has a valve needle moved to open and close an orifice in a valve seat by operation of a solenoid coil energized by the engine electronic controls. In manifold injection engine applications, the fuel injectors should preferably be in a particular rotative orientation in order to provide an optimal relationship of the fuel spray pattern with the associated intake valve. It has heretofore been known to use clips to retain each fuel injector in its fuel rail injector seat so as to be able to resist the fuel pressure exerted on the injector, and at the same time hold the injector in the desired rotative orientation. United States patent 5, 136,999 issued on August 1 1 , 1992 for "Fuel Injection Device for Internal Combustion Engines" describes such an installation. In one design, a U-shaped clip has slots which capture fuel rail projecting features to be axially locked thereto. This clip is also properly rotatively oriented by clip corners engaging fuel rail projections adjacent the injector seat. The clip in turn also has spaced legs formed with tabs formed with arcuate edges which are received in a fuel injector slot to axially lock the fuel injector in place. To rotatively orient the injector with respect to the clip, there is a flat on each tab edge which engages a flat surface on either side of the injector groove. When installing the electrical connectors or working with the wiring harnesses, turning forces can be inadvertently applied to the fuel injectors tending to rotate them out of their correct orientation. The engagement between the injectors and clips typically is such that the clip legs tend to be spread apart by the turning forces. If excessive force is applied, the clip can be forced out of an injector body groove used as the axial locking feature, and also can be permanently deformed so at to no longer retain the injector properly. In addition, the engagement features on the clip and fuel rail adjacent the injector seat also may tend to spread open the clip legs when the injector is turned. The net effect is to reduce the reliability of the arrangement for holding the installed fuel injectors in the proper rotative position. Accordingly, it is an object of the present invention to provide an improved clip retention arrangement for fuel injectors which much more reliably functions to properly orient the fuel injector in a fuel injector seat. SUMMARY OF THE INVENTION The above recited object is achieved by providing fuel rail ear projections shaped on one side to engage one end of a respective clip slot into which the ear is received. When the fuel injector tends to be turned in either direction, one of the ear projections engages the end of its associated slot and resists further turning movement of the clip. The installer can much more readily sense when the injector is properly oπented, by the felt resistance to turning of the fuel injector out of its proper orientation, as well as by the observed position of the clip legs. The spring steel clip also generates a significant restoring force tending to reorient the injector once the turning force is no longer exerted. DESCRIPTION OF THE DRAWING FIGURES Figure 1 is a perspective view of an installed fuel injector and fragmentary portions of the fuel rail injector seat. Figure 2 is a fragmentary view of the mating end of an installed fuel injector showing the locking slot engagement of the retention clip. Figure 3 is an enlarged plan view of a retention clip fuel rail seat and injector showing the injector slightly turned to engage the clip and seat features. DETAILED DESCRIPTION Referring to the drawings, and particularly Figures 1 and 2, a fuel injector 10 is shown installed in seat 12 forming a part of a fuel rail. The upper end 14 of the fuel injector 10 is received in a bore 16 of the seat 12, and retained with a U-shaped spring steel clip 18. The clip 18 has a pair of legs 20 formed with inwardly extending flat tabs 22 having arcuate cutouts 24 received into a groove 26 in the fuel injector upper end 14 to engage and axially retain the fuel injector 10. The clip legs 20 are also formed with vertical sides 28 angled outwardly at the top, and each having a horizontal slot 30. When the fuel injector 10 with the clip 18 installed is advanced into the bore 16, the clip legs 20 are spread apart by the angled sides 28 to clear a pair of retention ears 32 integrally formed to project radially from opposite sides of the fuel rail seat 12. The clip legs 20 snap back over the ears 32 when the slots 30 move up into alignment with the ears 32. Referring to Figure 3, the fuel rail 34 is shown, from which the injector seat 12 extends. The fuel injector groove 26 does not extend completely around the perimeter of the injector body, leaving a solid area on one side defining two flats 36, which are opposite two straight edges 38A, 38B on the flat tabs 22A, 22B of the dip 18. The straight edges 38A, 38B are on the side of the arcuate features 24 closer to the leg joining section 40 of the clip 18. The ears 32A, 32B are shaped (slightly hooked) so as to engage one end of the slot 30A through which it protrudes when the injector 10 is attempted to be rotated past a certain point. This engagement prevents the clip 18 from being rotated with the injector 10, and also restrains the associated clip leg 20A from being deflected outwardly. This creates a well defined resistance to further rotation of the fuel injector 10 to be easily felt by an installer, and also tending to generate a force tending to maintain the rotative orientation of clip 18 on the injector seat 12. The movement of the opposite deflected leg 20B is amplified to be quite visible such as to also provide a visual cue that the injector 10 is being rotated out of its proper orientation. The leg 20B may also give an audible click when the injector 10 is rotated back as a further aid. The spring force developed as leg 20B is deflected by the engagement of the injector flat 36B tends to restore the injector 10 to its proper orientation.

Claims: CLAIMS 1. A clip retention arrangement for retaining a fuel injector inserted in a bore in a fuel rail injector seat, and maintaining a rotative orientation therebetween, said arrangement comprising: a pair of ears projecting outwardly from said seat; a groove recessed into said fuel injector; a U-shaped spring clip having a pair of legs straddling said socket and fuel injector, each leg formed with a tab having an arcuate edge received in one side of said fuel injector groove to be axially fixed to said fuel injector, each leg also formed with a slot receiving a respective ear to axially secure said clip to said seat; each of said ears being formed to engage an end of respective slot to restrain relative rotation of said clip and said seat in a respective direction; and intergaging features on said clip legs and said fuel injector restraining relative rotation in respective directions. 2. The arrangement according to claim 1 wherein said intergaging features comprise a straight edge on each leg tab and flats at the end of said groove facing a respective straight edge. 3. The arrangement according to claim 1 wherein said ears each have a slightly hooked shape at one end. 4. The arrangement according to claim 1 wherein said clip is constructed of spring steel. 5. The arrangement according to claim 1 wherein said fuel injector groove is continuous except for a solid area on one side of said fuel injector, presenting opposite flat sides respectively engaging said tab upon rotation in respective opposite directions.

Inventors: LORRAINE JACK R, LORRAINE, JACK, R.
Applicants: SIEMENS AUTOMOTIVE CORP LP, SIEMENS AUTOMOTIVE CORPORATION
Application year: 1999
Main classification: F02M69
IPC codes: F02M55, F02M61, F02M69