Fire bar for pelletizing and sintering furnaces

Abstract: Fire bar for pelletizing and sintering furnaces comprising a single body (10) provided with a higher horizontal girder (1) of rectangular cross-section supported in its end by I-shaped legs (2) which are provided in their higher and lower edges, respectively, with an inverted V-shaped rim (3) and a square shoe (4); under the horizontal girder (1) a sub-girder (5) of an isosceles triangle cross-section is defined, the sides of which smoothly match with the sides of the girder (1) and make out a lower apex that defines a sharp edge pointing downwards referred to escape edge 7; wherein two transverse spacers (6) of rectangular cross-section also having escape edges (11) are provided adjacent to the girder (1).

Description: The present specification refers to an improvement in a grate bar for pelletizing and sintering furnaces in order to attain a structural design provided with aerodynamic principles that allow for the reduction of the gas flow resistance and make it possible to reduce the bar mass so that each part may have the dimension required to perform the relevant function. Grate bars showing some structural features for attaining a better permeability with respect to the traditional shape of bars, thus aiming at increasing the gas passage area, are already commercially known and used. Generally, such conventional bars have rectangular profiles including only short radiuses for rounding the edges. Said conventional construction shows some shortcomings, among which we have the fact that, in the event of a downward gas flow, when it passes through the slot between the bars there is an abrupt expansion of the section that causes a whirling after the lower bar edges with the consequent energy loss. Another shortcoming of said conventional construction is related to the fact that the mass of the bars causes a thermal loss when the bars leave the furnace outlet and return cold to the inlet thereof. Another shortcoming of said conventional construction is related to the fact that the whirling and the passageway area limitation cause a load loss between 9 and 14% of the total load loss of the pellet bed plus the bars in the burning area. On trying to minimize such problems, that is, to generate a higher permeability to the gas flow, studies have shown the importance of an improvement in the design of the grate bar, including a lower cost. Within this expectation, there appeared a new sound proposal for a grate bar provided with spacers below the bar higher face (thus expanding the length of the slot) with just one central spacer having a higher width and therefore with a greater number of slots. Therefore, one of the objects of the present invention is to provide an improvement in a grate bar for pelletizing and sintering furnaces provided with innovating aerodynamic concepts in the structural conception thereof, thus being different from the conventionally known bars. Another object of the present invention is to provide an improvement in a grate bar for pelletizing and sintering furnaces including an aerodynamic design and a mass only necessary to execute the functions for the performance of the bar. Another object of the present invention is to provide an improvement in a grate bar for pelletizing and sintering furnaces that increases the permeability, thus making it possible to reduce the electric power consumption for maintaining the required gas flow in the process. Another object of the present invention is to provide an improvement in a grate bar for pelletizing and sintering furnaces which allows for a production increase without the need to invest in.the remodeling of the ventilation system. Another object of the present invention is to provide an improvement in a grate bar for pelletizing and sintering furnaces which, with the mass reduction, brings about a decrease in the price of each bar as well as a reduction in the furnace heat power consumption. These and other objects and advantages of the present invention are attained by a grate bar for pelletizing and sintering furnaces comprised of a single body provided with escape edges (sharp edges) in the central spacers thereof; also comprised of a lower escape edge in the central portion of its body; wherein the latter is provided with a rounded section of its upper and lower side spacers, thus matching with the side of the grate bar beam; said single body having a greater higher length of its slot and a greater lower length between its "legs"; said "legs" bringing about a reduction in the side section and a mass reduction in the higher and lower side spacers of said bar. The present invention shall be described below by reference to the accompanying drawings, wherein: Figure 1 is a front view of the improved grate bar; Figure 2 is a longitudinal view of the grate bar for pelletizing and sintering furnaces taken according arrow "A" of Figure 1; Figure 3 shows a cut view of the improved grate bar taken along line "B-B" of Figure 1; Figure 4 shows a cut view of the improved grate bar taken along line "C-C" of Figure 1; Figure 5 shows a cut view of the improved grate bar taken along line "D-D" of Figure 1; and Figure 6 shows a cut view of the improved grate bar taken along line "E-E" of Figure 1. According to these figures, the improvement in a grate bar for pelletizing and sintering furnaces object of the present invention is comprised of a single body 10 provided with a higher horizontal girder 1 of rectangular cross-section supported in its ends by I-shaped legs 2 which are provided in their higher and lower edges, respectively, with an inverted V-shaped rim 3 and a square shoe 4; under the horizontal girder a sub-girder 5 of an isosceles triangle cross-section is defined, the sides of which smoothly match with the sides of girder 1 and make out a lower apex that defines a sharp edge pointing downwards referred to as escape edge 7. The cross-sections of girder 1 and sub-girder 5 integral therewith are constant as shown by broken lines in Figure 4, being changed only in the intersections with central spacers 6 and support legs 2. In the mean portion of the single body 10, adjacent to girder 1, two transverse spacers 6 of a rectangular cross-section having escape edges 11 as is illustrated in Figures 1 and 3 are provided. Thus, with this aerodynamic configuration, the improved grate bar for pelletizing and sintering furnaces shows escape edges (sharp edges) in the central spacers thereof; as well as embodies a lower escape edge in the central portion of its body; the latter having a rounded section in its higher and lower side spacers that match with the side of the grate bar beam; said single body 10 having a greater higher length of its slot and a greater lower length between its legs 2; which bring about a reduction in the cross-section and a reduction in the mass of the higher and lower side spacers of said bar.

Claims: GRATE BAR FOR PELLETIZING AND SINTERING FURNACES comprised of a single body (10) provided with a higher horizontal girder (1) of rectangular cross-section supported in its ends by I-shaped legs (2) which are provided in their higher and lower edges, respectively, with an inverted V-shaped rim (3) and a square shoe (4); under the horizontal girder (1) a sub-girder (5) of an isosceles triangle cross-section being defined, the sides of which smoothly match with the sides of the girder (1) and make out a lower apex that defines a sharp edge pointing downwards referred to as escape edge (7); wherein at least two transverse spacers (6) of rectangular cross-section also having escape edges (11) are provided adjacent to the girder (1). GRATE BAR according to claim 1, wherein the sub-girder (5) incorporated to the girder (1) has a rounded section in its higher and lower side spacers that match with the side of the grate bar beam. GRATE BAR according to claim 1, wherein said single body (10) has a greater higher length in its slot and a greater lower length between its legs (2); which brings about a reduction in the mass of the higher and lower spacers of said bar. GRATE BAR according to claim 1, wherein it is made of high temperature resistant steel. GRATE BAR according to claim 1, wherein the bar is comprised of a plurality of parts (10) connected to one another.

Inventors: LEITE MARQUES JOSE FERNANDO, PACHE DE FARIA MARCELO DE GIOV, LEITE MARQUES, JOSE FERNANDO, PACHE DE FARIA, MARCELO DE GIOVANNI, Leite Marques, José Fernando
Applicants: VALE DO RIO DOCE CO, COMPANHIA VALE DO RIO DOCE
Application year: 1999
Main classification: F23H17
IPC codes: F23H17