Method for forming a receiver

Abstract: A receiver for receiving a water-based colorant image transferred by a stamp or the like, including an image receiving structure having a support; an information receiving layer which contains recorded information, such information receiving layer being formed over the support; and a clear hydrophobic protective layer formed over the information receiving layer; and a hydrophilic layer formed over the information receiving layer and selected so as to be able to receive a water-based colorant image.

Description: The present invention relates to providing a water-based colorant image on a receiver having an information image. Heretofore images of high quality have been produced by thermal printers. In a typical thermal printer an image is formed in three passes. First a colorant patch having color such as yellow is placed in transfer relationship with a receiver and then the colorant patch is heated in a pattern corresponding to the yellow portion of an image to be completed. Thereafter, cyan and magenta portions of the image are formed in a similar fashion. The completed color image on the receiver is continuous tone and in many cases can rival photographic quality. In one type of thermal printer which prints colored images, a donor contains a repeating series of spaced frames of different colored heat transferable colorants. Thermal colorant transfer printers offer the advantage of true "continuous tone" density transfer. This result is obtained by varying the energy applied to each heating element, yielding a variable density image pixel in the receiver. The donor is disposed between a receiver, such as coated paper, and a print head formed of, for example, a plurality of individual heating resistors. When a particular heating resistor is energized, it produces heat and causes colorant from the donor to transfer to the receiver. The density or darkness of the printed color colorant is a function of the energy delivered from the heating element to the donor. Under common circumstances after an image is printed, a protective layer of material is coated in order to prevent damage to the image. Commonly-assigned US-A-5,369,077 teaches that silicone block copolymers are added to the receiver and receiver overcoat to prevent sticking to the colorant patch. Though this effectively protects the image it hurts the ability to affix information carried by a water soluble inks or pigments, for example a rubber stamp mark. Rubber or polymer stamp marks normally consist of water soluble inks or pigments. Images produced using a thermal printing process provide a convenient method for creating images for use as identification, for example as passport and visa pictures and small pictures that are attached to school, job or club applications. When pictures are used for identification purposes, the pictures and the documents to which they are attached may require some type of official stamp. In most cases the stamp is an official seal made of rubber. The rubber stamp is used to apply the official seal to the document and picture. The marking medium is a water soluble ink or pigment that is readily absorbed by the material to which it is applied. In the case of thermal media during the printing process a protective transparent layer is coated that is water resistant thus making the adhesion of a rubber stamp impossible. Commonly-assigned US-A-5,614,464 teaches the addition of perfluorinated alkyl sulfonamide ester copolymers to improve receiver writeability. This coating on the other hand may help the adherence of water based inks or dyes. It is an object of the present invention to produce a surface that will accept information carried in a water-based colorant as is the case of a rubber or polymer stamp. The object is achieved in a method for forming a receiver which is adapted to receive a water-based colorant image transferred by a stamp or the like, comprising : (a) providing an image receiving structure having: (i) a support; and (ii) an information receiving layer which is adapted to receive recorded information, such information receiving layer being formed over the support; and (b) forming information in the information receiving layer by (i) moving a colorant donor element having a plurality of transferable colorant patches and a patch having hydrophilic material into transferable relationship with the receiver layer and (ii) by tranferring colorants from colorant patches to the image receiving layer; (c) forming a clear hydrophobic protective layer over the information receving layer; (d) forming a hydrophilic layer over the information receiving layer and selected so as to be able to receive a water-based colorant image; and (e) forming a water-based colorant image in the hydrophilic layer; characterized in that in step (d) the hydrophilic layer is formed by transferring hydrophilic material from the hydrophilic patch of the donor element of step (b)(i). In a preferred embodiment of this invention the hydrophilic layer is provided by a gelatin or other material with similar surface properties formulated with the appropriate surfactants so that it can adhere to the clear hydrophobic protective layer. An advantage of the present invention is that the hydrophilic layer can be formed on a receiver which already has received an information image. A feature of the invention is that the hydrophilic layer can readily receive water-based colorant images transferred from a rubber stamp. FIG. 1 is a schematic block diagram of a thermal printing apparatus which makes dye images in a receiver in accordance with the prior art; FIG. 2 is a cross-sectional view of a receiver which is used in the apparatus of FIG. 1; FIG. 3 shows a strip of a typical colorant donor element in web format which can be used by the apparatus shown in FIG. 1; FIG. 4 is a cross-sectional view of a receiver which is used in the apparatus of FIG. 1 showing a thermal printer coating assembly coating a receiver structure of the print; FIG. 5 is a front view of a thermal printer with a coating assembly coating a receiver structure of the print; FIG. 6 is a sectional view taken along the lines A-A of FIG. 5; FIG. 7 shows a side view of a rubber stamp applying a stamp image on the surface of the finished print; FIG. 8 shows an image that the rubber stamp of FIG. 7 has applied to on the surface of the finished print; and FIG. 9 shows a strip of typical colorant donor element in web format having colorant patches, a clear hydrophobic patches and a clear hydrophilic patch. FIGS. 1-6 do not form part of the invention but represent background art and are useful for understanding the invention. Referring to FIG. 1 where a thermal printer apparatus 10 employs receivers 12 and a colorant donor element 14 in the form of a web. Receivers 12, in the form of a sheet is serially fed from a tray 16 to a print position by a conventional sheet feeding mechanism, not shown. The thermal printer apparatus 10 uses a colorant donor element 14 which typically employs a colorant that is a dye. Upon heating dye is transferred to a dye receiving element. However, pigments can also be used and the present invention is equally applicable when the printer apparatus is an ink jet printer. Because in any of these situations, a hydrophilic image from a stamp or the like is transferred to a hydrophilic layer as will be described below. Now referring to FIG. 2, the receiver 12 is comprised of an image receiving structure 50 which includes a support 56. The support 56 can be formed of paper or plastic such as polyethylene terephthlate or polyethylene napthhlate. Alternatively, it can be in the form of a web. Upon each support 56 will be an image receiving layer 60 for receiving colorant from the colorant donor element 14 to form information images. When dye is the colorant a barrier layer 58 is provided to prevent the dye from bleeding into the support 56. In such a situation the image receiving layer 60 is formed on the barrier layer 58. Referring back to FIG. 1, in operation, a platen 18 is moved into print position by an actuator 20 pressing the receiver 12 against the colorant donor element 14. Actuators are well known in the field and can be provided by a mechanical linkage, solenoid, and small piston arrangement or the like. The colorant donor element 14, shown in FIG. 3 as a web, includes a series of colorant patches.. These colorant patches can be cyan, yellow, and magenta 64a, 64b, 64c, respectively, and they are sequentially moved into image transferring relationship with the colorant donor element 14. Each series of colorant patches 64a-c is followed by a protective coating patch 66 which is formed of a material that can form a clear hydrophobic protective layer 62. The colorant donor element 14 is driven along a path from a supply roller 24 onto a take-up roller 26 by a drive mechanism 28 coupled to the take-up roller 26. The drive mechanism 28 includes a stepper motor which incrementally advances and stops the colorant donor element 14 relative to the receiver 12. A control unit 30 having a microcomputer converts digital signals corresponding to the desired image from a computer 32 to analog signals and sends them as appropriate to the optical system 38 which modulates the laser beam produced by a laser light source 34. The laser light source 34 illuminates the colorant donor element 14 and heats such colorant donor element 14 to cause the transfer of colorant to the image receiving layer 60 of the image receiving structure 50. This process is repeated until an information image is formed on each of the image receiving structures 50. Alternatively, a plurality of donor resistive elements (not shown) which are in contact with the colorant donor element 14. When a donor resistive element is energized it is heated which causes colorant to transfer from the colorant donor element 14 to the receiver 12 in a pattern to provide an information image. For a more complete description of this type of thermal printing apparatus reference is made to commonly assigned US-ARE 33,260. Of course the process has to be repeated using the cyan, yellow and magenta patches 64a-c to complete the information image. An additional pass consists of transferring a clear hydrophobic protective layer 62. Now referring to FIG. 4, the image receiving layer 60 of the image receiving structure 50 has received an information image by the transference of the colorant donor element 14 using the thermal printer apparatus 10. After the colorant donor element 14 has formed the information image, the clear hydrophobic protective layer 62 is transferred using the thermal printer apparatus 10. As the image receiving structure 50, exits the thermal printing apparatus 10 in the direction indicated by arrow 69 a hydrophilic mixture 70 such as a layer consisting of gelatin or other material with similar surface properties formulated with the appropriate surfactants such as Alkanol XC, Triton 200 or Aerosol OT is applied to the clear hydrophobic protective layer 62 via an applicator assembly 72 comprised of a reservoir 74, an applicator 76 and a drive mechanism 78 to form a hydrophilic coating 80. The applicator 76 can also apply other materials such as the synthetic polymers to provide the clear hydrophilic layer 80 which are selected from the group consisting of polyvinylpyrollidone (PVP), polyester ionomers, polyethylene oxide and copolymers of vinyl alcohol. Now referring to FIGS. 5 and 6 which show portions of a thermal printer 82 is equipped with an applicator assembly 72. As the thermal print 84 exits the thermal printer 82 a hydrophilic mixture 70 including gelatin or other material with similar surface properties formulated with the appropriate surfactants is applied to the thermal print 84 via an applicator 76 and drive mechanism 78. A drive mechanism (not shown) for the thermal printer 82 is used in conjunction with the drive mechanism 78 (see FIG. 4) to drive the thermal print 84 through the applicator 76. Alternatively, in an embodiment not belonging to the invention a hydrophilic mixture 70 including gelatin or other material with similar surface properties formulated with the appropriate surfactants is applied to the clear hydrophobic protective layer 62 via an aerosol sprayer to form a hydrophilic coating 80. Still further in another embodiment not belonging to the invention, a hydrophilic mixture 70 including gelatin or other material with similar surface properties formulated with the appropriate surfactants is applied to the clear hydrophobic protective layer 62 via an roller to form a hydrophilic coating 80. Now referring to FIG. 7, a thermal print 84 is shown in a side view. A hydrophilic coating 80 has been applied to the clear hydrophobic protective layer 62 of the thermal print 84. A rubber stamp 88 is used to apply an official seal 92 to the thermal print 84 as shown in FIG. 8 having an information image 90. The colorants applied by the rubber or polymer stamp 88 should of course be hydrophilic and they can be for example, dyes or pigments. The inks containing these colorants are well known in the art and are described in US-A-5,672,198 and US-A-4,469,464. In the embodiment of the invention the colorant donor element 14, shown in FIG. 9 as a web, includes a series of colorant patches 64a-c. These colorant patches can be cyan, yellow, and magenta 64a, 64b, 64c, respectively, and they are sequentially moved into image transferring relationship with the colorant donor element 14. Each series of colorant patches 64a-c is followed by a protective coating patch 66 which in turn is followed by a hydrophilic patch 110. An additional pass includes transferring a hydrophilic patch 110. The transferal of the hydrophilic patch 110 creates a clear hydrophilic layer 80 over the clear hydrophobic protective layer 62 of the thermal print 84. Other features of the invention are included below. The method wherein the hydrophilic layer includes gelatin formulated with surfactants. The method wherein the hydrophilic layer is selected from the group consisting of polyvinylpyrollidone (PVP), polyester ionomers, polyethylene oxide and copolymers of vinyl alcohol. PARTS LIST 10 printer apparatus 12 receiver 14 colorant donor element 16 tray 18 platen 20 actuator 24 supply roller 26 take-up roller 28 drive mechanism 30 control unit 32 computer 34 laser light source 38 optical system 50 image receiving structure 56 support 60 image receiving layer 62 hydrophobic protective layer 64a cyan patch 64b yellow patch 64c magenta patch 66 protective coating patch 69 arrow 70 hydrophilic mixture 72 applicator assembly 74 reservoir 76 applicator 78 drive mechanism 80 hydrophilic coating 82 thermal printer 84 thermal print 88 rubber stamp 90 information image 110 hydrophilic patch

Claims: A method for forming a receiver which is adapted to receive a water-based colorant image transferred by a stamp or the like, comprising: (a) providing an image receiving structure having: (i) a support; and; (ii) an information receiving layer which is adapted to receive recorded information, such information receiving layer being formed over the support; and (b) forming information in the information receiving layer by (i) moving a colorant donor element having a plurality of transferable colorant patches and a patch having hydrophilic material into transferable relationship with the receiver and (ii) transferring colorants from colorant patches to the image receiving layer; (c) forming a clear hydrophobic protective layer over the information receiving layer; (d) forming a hydrophilic layer over the information receiving layer and selected so as to be able to receive a water-based colorant image; and (e) forming a water-based colorant image in the hydrophilic layer, characterized in that in step (d) the hydrophilic layer is formed by transferring hydrophilic material from the hydrophilic patch of the donor element of step (b)(i). The method according to claim 1 wherein the water-based colorant is selected from the group consisting of water based ink and water-based pigment. The method according to claim 1 wherein the hydrophilic layer includes gelatin formulated with surfactants. The method according to claim 1 wherein the hydrophilic layer is selected from the group consisting of polyvinylpyrollidone (PVP), polyester ionomers, polyethylene oxide and copolymers of vinyl alcohol. The method according to claim 1 wherein the colorant patches in the donor are cyan, magenta and yellow which are applied sequentially applied to the image receiving layer.

Inventors: FREDLUND JOHN R, PATTON DAVID LYNN, PAZ-PUJALT GUSTAVO ROBERTO, FREDLUND, JOHN R., PATTON, DAVID LYNN, PAZ-PUJALT, GUSTAVO ROBERTO, Fredlund, John R., Eastman Kodak Company, PATTON, DAVID LYNN, EASTMAN KODAK COMPANY, PAZ-PUJALT, GUSTAVO ROBERTO, EASTMAN KODAK COMPANY
Applicants: EASTMAN KODAK CO, EASTMAN KODAK COMPANY
Application year: 1999
Main classification: B41M5
IPC codes: B41M7, B41M5