Organosilicon compounds and method of making

Abstract: Novel organosilicon compounds having a perfluoroalkyl or perfluoropolyether group and at least one ethynyl group are useful as an agent for controlling hydrosilylation reaction between a -SiH group-bearing compound and a -CH=CH 2 group-bearing compound.

Description: This invention relates to organosilicon compounds and more particularly, to fluorinated organosilicon compounds having at least one ethynyl group, preferably useful as an agent for controlling hydrosilylation reaction. It also relates to a method for preparing the organosilicon compounds, and to their use for controlling hydrosilylation. Silicone rubber compositions of the addition curing type undergo crosslinking through hydrosilylation reaction represented by the following scheme as elementary reaction, converting into elastomers. To control this reaction in order to insure a pot life or shelf life, a typical prior art practice uses ethynyl group-bearing compounds as shown below. These compounds, however, are incompatible with fluorosilicones and perfluoropolymers having high fluorine contents and can introduce separation or non-uniformity into the reaction system. EP-A-764 703 describes addition-curing silicone release coatings containing combined low and high boiling point acetylenic alcohol inhibitors. One of the high b.p. inhibitors listed is methyltrifluoropropyl bis(3-methyl-1-butyn-3-oxy) silane. A preferred embodiment of the invention is a novel organosilicon compound which is useful as an agent for controlling hydrosilylation reaction between a -SiH group-bearing compound and a -CH=CH 2 group-bearing compound. Desirably it is fully compatible with fluorosilicones and perfluoropolymers having high fluorine contents so that it does not separate out therefrom and is effective for controlling addition reaction. Another aspect of the invention is to provide a method for preparing the organosilicon compound. In one aspect, the invention provides a fluorinated organosilicon compound of formula (1) which is novel. In another aspect, the invention provides a method for preparing a fluorinated organosilicon compound of formula (1) by reacting a fluorinated chlorosilane of formula(2) with an ethynyl group-bearing alcohol of formula (3) as shown by the following reaction scheme. The fluorinated organosilicon compound of formula (1) may be used as an agent for controlling hydrosilylation reaction, and this is a further aspect of the invention. In the formulae, Rf is a monovalent perfluoroalkyl or perfluoropolyether group defined below, R 1 is a divalent organic group, R 2 is a monovalent hydrocarbon group, R 3 is a divalent hydrocarbon group, and a is equal to 0, 1 or 2. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an IR spectrum of the compound synthesized in Example 1. FIG. 2 is an IR spectrum of the compound synthesized in Example 2. DESCRIPTION OF THE PREFERRED EMBODIMENTS According to the invention, there are provided organosilicon compounds of the following general formula (1). In formula (1), Rf is a monovalent perfluoroalkyl or perfluoropolyether group, selected from the following. C m F 2m+1 - In the formulae, m is an integer from 3 to 10, and n is an integer of 1 to 8, especially 1 to 5. R 1 is a divalent organic group. Lower alkylene groups of 1 to 6 carbon atoms are preferred although R 1 is not limited thereto. The lower alkylene group of 1 to 6 carbon atoms may be separated by or terminated with one or more of oxygen atom, nitrogen atom or carbonyl group. Exemplary alkylene groups are shown below. - (CH 2 ) p - - (CH 2 ) q -O-CH 2 - Herein, p is an integer of 1 to 6 and especially 2 to 4, and q is an integer of 0 to 5 and especially 2 to 4. R 2 is a monovalent hydrocarbon group. Illustrative, non-limiting examples of the monovalent hydrocarbon group include lower alkyl groups of 1 to 6 carbon atoms such as methyl, ethyl, propyl, butyl, pentyl and hexyl, cycloalkyl groups such as cyclohexyl, aryl groups such as phenyl, and aralkyl groups such as benzyl. R 3 is a divalent hydrocarbon group. Preferred, non-limiting examples of the group represented by R 3 are given below. Herein, R 4 and R 5 are independently monovalent hydrocarbon groups, for example, alkyl groups of 1 to 10 carbon atoms, such as methyl, ethyl, propyl, butyl, isobutyl, hexyl, octyl and decyl. The letter a is equal to 0, 1 or 2, indicating that the compound has at least one ethynyl group in one molecule. The organosilicon compound of formula (1) can be synthesized, for example, by reacting a fluorinated chlorosilane with an ethynyl group-bearing alcohol in the presence of an acid acceptor such as urea. The fluorinated chlorosilane serving as one reactant is preferably of the following general formula (2): wherein Rf, R 1 , R 2 and a are as defined above. Illustrative examples of the fluorinated chlorosilane are given below. The ethynyl group-bearing alcohol serving as another reactant is preferably of the following general formula (3): HO-R 3 -C≡CH wherein R 3 is as defined above. Illustrative examples of the alcohol are given below. In the above reaction, the silane of formula (2) and the alcohol of formula (3) are preferably used in such amounts that 1 to 2 mol of the alcohol of formula (3) is available per mol of the chlorine atom in the silane of formula (2). The amount of the acid acceptor used is preferably 1 to 2 mol per mol of the chlorine atom in the silane of formula (2). A solventless system is preferred for convenience of progress to the subsequent step. Preferably reaction is effected in an inert gas atmosphere such as nitrogen and at a temperature from room temperature (20°C) to 100°C. The reaction time is usually about 4 to about 24 hours. The organosilicon compounds of the invention are used as an agent for controlling hydrosilylation reaction. Particularly for hydrosilylation reaction between an alkenyl group-bearing compound and an SiH group-bearing compound in the presence of a platinum group catalyst wherein either one or both of the alkenyl group-bearing compound and the SiH group-bearing compound contain fluorine atoms, the improved organosilicon compound is compatible with the relevant compounds and becomes an effective agent for controlling hydrosilylation reaction. EXAMPLE Examples of the invention are given below by way of illustration and not by way of limitation. Example 1 A 100-ml, three-necked flask equipped with a stirrer, condenser, and thermometer was charged with 19.5 g (0.23 mol) of an ethynyl group-bearing compound of the following formula (4) and 19.5 g (0.21 mol) of urea, which were stirred. The flask was purged with nitrogen and heated to an internal temperature of 50°C. To the flask, 50.0 g (0.089 mol) of a fluorinated dichlorosilane of the following formula (5) was added dropwise from a dropping funnel. With the flask kept at an internal temperature of 60°C, the contents were stirred for 16 hours. The reaction solution was cooled, following which the lower layer was taken out. A similar flask was charged with the separated product, to which 0.3 g of propylene oxide was added for neutralization. The contents were stirred for one hour at 40°C. The stirring step was followed by stripping at a bath temperature of 100°C and a vacuum of 133 Pa (1 mmHg). After cooling, filtration under pressure was effected in order to remove the salt. The filtrate was distilled in vacuum, collecting 34.4 g of the compound shown below (yield 59%, b.p. 115°C/133Pa (1mmHg)) To confirm the molecular structure of the fraction, GC-MS analysis and IR spectroscopy were carried out, with the following results. GCMS: M + = 656 IR spectrum: FIG. 1 ν =CH : 3320 cm -1 , 640 cm -1 ν C=CH : 2100 cm -1 Example 2 A flask as used in Example 1 was charged with 4.4 g (0.052 mol) of the ethynyl group-bearing compound used in Example 1 and 3.0 g (0.049 mol) of urea. The flask was purged with nitrogen and heated to an internal temperature of 50°C. To the flask, 17.8 g (0.0395 mol) of a fluorinated chlorosilane of the following formula (6) was added dropwise from a dropping funnel. After 7 hours of reaction, the reaction solution was cooled, following which the lower layer was taken out. As in Example 1, 0.04 g of propylene oxide was added to the separated product for neutralization. Post-treatment as in Example 1 was followed by vacuum distillation to collect 8.4 g of the compound shown below (yield 42%, b.p. 90°C/400Pa [3 mm Hg]). To confirm the molecular structure of the fraction, GC-MS analysis and IR spectroscopy were carried out, with the following results. GCMS: M + = 498 IR spectrum: FIG. 2 ν =CH : 3320 cm -1 , 640 cm -1 ν C=CH : 2100 cm -1 The novel and improved organosilicon compound is useful as an agent for controlling hydrosilylation reaction between a -SiH group-bearing compound and a -CH=CH 2 group-bearing compound. Since the organosilicon compound is fully compatible with fluorosilicones and perfluoropolymers having high fluorine contents, it does not separate out therefrom and is highly effective for controlling addition reaction.

Claims: An organosilicon compound of the following general formula (1): wherein Rf is a monovalent perfluoroalkyl or perfluoropolyether group selected from groups of the following formulae: C m F 2m+1 - wherein m is an integer of 3 to 10 and n is an integer of 1 to 8; R 1 is divalent organic group, R 2 is monovalent hydrocarbon group, R 3 is divalent hydrocarbon group and "a" is 0, 1 or 2. An organosilicon compound of claim 1 wherein n is an integer from 1 to 5. An organosilicon compound of claim 1 or 2 wherein R 1 is alkylene group of 1 to 6 carbon atoms, optionally interrupted by or terminated with oxygen atom, nitrogen atom or carbonyl group. An organosilicon compound of claim 3 wherein R 1 is selected from -(CH 2 ) p - -(CH 2 ) q -O-CH 2 - wherein p is an integer from 1 to 6 and q is an integer from 0 to 5. An organosilicon compound of claim 4 subject to p being an integer of 2 to 4, and q being an integer of 2 to 4. An organosilicon compound according to any one of the preceding claims wherein R 2 is alkyl group of 1 to 6 carbon atoms, cycloalkyl group, aryl group or aralkyl group. An organosilicon compound of claim 6 wherein R 2 is methyl, ethyl, propyl, butyl, pentyl, hexyl, cyclohexyl, phenyl or benzyl. An organosilicon compound according to any one of the preceding claims wherein R 3 is wherein R 4 and R 5 are selected independently from monovalent hydrocarbon groups. An organosilicon compound of claim 8 wherein R 4 and R 5 are alkyl groups of 1 to 10 carbon atoms. A method for preparing an organosilicon compound as defined in any one of claims 1 to 9, said method comprising the step of reacting fluorinated chlorosilane of the following general formula (2): wherein Rf, R 1 , R 2 and a are as defined above with ethynyl group-bearing alcohol of the following general formula (3): HO-R 3 -C≡CH (3) wherein R 3 is as defined above. A method according to claim 10, wherein the fluorinated chlorosilane is selected from A method according to claim 10 or 11 wherein the ethynyl group-bearing alcohol is selected from A method according to claim 10, 11 or 12 wherein the amounts of the silane of formula (2) and the alcohol of formula (3) are such that the molar ratio of the available alcohol of formula (3) to chlorine atom in the silane of formula (2) is from 1:1 to 2:1. A method according to any one of claims 10 to 13 wherein the reaction is carried out in an inert gas atmosphere, at temperature of from 20°C to 100°C, for from 4 to 24 hours. The use of an organosilicon compound according to any one of claims 1 to 9 to control the hydrosilylation reaction between an alkenyl group-bearing compound and an SiH group-bearing compound, either or both of which contains fluorine atoms.

Inventors: FUKUDA KENICHI, KISHITA HIROFUMI, FUKUDA, KENICHI, KISHITA, HIROFUMI, Fukuda, Kenichi, Silicon Elec. Mat. Res. Center, Kishita, Hirofumi, Silicon Elec. Mat. Res. Center
Applicants: SHINETSU CHEMICAL CO, SHIN-ETSU CHEMICAL CO., LTD.
Application year: 1999
Main classification: C07F7
IPC codes: C07F7