SPRAY CONTAINER

Abstract: A spray unit which installed airtight to the jaw opening part of a container (1) for spraying liquid substance contained in the container (1), comprising a cylinder (11) having a large diameter air cylinder (12) and a small diameter liquid cylinder (13), a large diameter piston (25), a stem (22) having a check valve (38), and a push-down head (24) having a spray nozzle hole (23), wherein a liquid flow path (34) and an air spraying path (31) are merged at the spray nozzle hole (23) through a small clearance (32), a small flow path (55) always providing communication between the container (1) and the liquid cylinder (13) is provided in at least one of a valve seat (53) and a valve disc (51) installed on the upper peripheral surface of a valve hole (42) of the liquid cylinder (13) which constitutes a flow control valve (41), and the cross-sectional area of the small flow path (55) is set smaller than each of the opening areas of the valve hole (42) and the valve hole of the check valve (38) so as to eliminate the delay of injection of the liquid.

Description: Technical Field Yoshino Kogyou filed an application for an invention directed to a suction type spray device which is be used in the state that the device is fitted to an opening of a neck portion of a container and which has the following structure for spraying a liquid material inside a container (JP-A 8-230,961). Such a suction type spray device has a cylinder unit including an upper large-diameter air cylinder to be hanged into the container and a small-diameter liquid cylinder continued to a lower side of the air cylinder; an operating member including a large-diameter cylindrical piston gas-tightly and slidably held at an inner peripheral face of the large-diameter air cylinder, a stem gas-tightly engaged in the small-diameter liquid cylinder, upwardly urged and extended upwardly from the liquid cylinder, gas-tightly passing a central hole of the air cylinder, and provided with a check valve at an upper inner side thereof; a press-down head fitted with an upper portion of the stem, having a lower end portion of a peripheral wall connected to the large-diameter cylindrical piston and provided with a spray nozzle hole at a tip portion thereof; a liquid flow-out path for communicating the interior of the stem with the spray nozzle of the press-down head, and an air ejecting path communicating the air cylinder with the spray nozzle hole of the press-down head, whereby when the operating member is pressed down, air is ejected through the ejecting nozzle hole to suck the liquid in the container and spray it. Disclosure of the Invention In a vertical spray device conventionally used, a liquid is sprayed while being rotated at a high speed. On the other hand, according to the above spray unit, air is ejected at a high speed, a negative pressure is generated around there due to the high speed ejection of the air to suck the liquid, mix it with air ejected at a high speed and atomize the liquid. Therefore, this method has a merit that even a liquid having a relatively high viscosity is easily atomized, but there is a demerit the mixture of air and the liquid begins to be sprayed after air is continuously ejected for a while by pressing down he operating member, so that the start of the ejection of the liquid is delayed from the air ejection. Although a factor which make the start of the spraying of the air/fuel mixture delayed from the spraying of air is not clear, it is necessary that the air-ejecting speed reaches a given high speed so as to suck out the liquid through the ejection of air, and that a given time is required for the air-ejecting speed to reach such a given high level. Countermeasure to solve the problem The present invention is to provide a spray unit which solves the problem of the above-mentioned conventional suction type spray unit and which can feed an appropriate amount of a liquid to an air ejecting path almost simultaneously with ejection of air instead of sucking the liquid with only a negative pressure due to the ejection of air, mix the liquid into air and spray the resulting mixture of air/liquid through a spray nozzle. In order to attain the above object, the present invention is directed to a spray unit which is used in the state that it to be gas-tightly attached to an opening at a neck portion of a container for spraying a liquid material in the container, comprising the following construction: That is, the spray unit which is used in the state that it to be gas-tightly attached to an opening at a neck portion of a container for spraying a liquid material in the container, comprising (1) a cylinder unit adapted to be hanged inside the container and comprising an upper large-diameter air cylinder and a small-diameter liquid cylinder continued to a lower side of the air cylinder and having, at a lower end portion, a valve hole to communicate with an interior of the container; (2) an operating member comprising 1 ○ a large-diameter cylindrical piston gas-tightly and slidably held at an inner peripheral face of the large-diameter air cylinder, 2 ○ a stem gas-tightly and liquid-tightly engaged in the small-diameter liquid cylinder, upwardly urged and extended upwardly from the liquid cylinder and gas-tightly passing a central hole of the air cylinder, and 3 ○ a press-down head fitted to an upper portion of the stem, having a lower end portion of a peripheral wall connected to the large-diameter cylindrical piston and provided with a spray nozzle hole at a tip portion thereof, a liquid flow-out path and an air-ejecting path coming together via a small gap inside the spray nozzle, the liquid being to be sprayed when the operating member is pressed down, wherein (3) the stem has in it a liquid flow path communicating with the valve hole of the liquid cylinder, a check valve that allows the liquid to flow from a lower side to an upper side only is provided midway in the liquid flow path, a liquid reservoir portion is defined upward of the check valve inside the stem, and the liquid reservoir communicates with the liquid flow-out path via a through-hole; (4) an air flow path is provided between an interior of the air cylinder and the air ejecting path of the press-down head, an air introduction path is provided between the interior of the air cylinder and the outside of the spray unit; when the operating member is pressed down, the air flow path communicates the interior of the air cylinder with the air ejecting path of the press-down head to eject air through the spray nozzle; when the press-down head is positioned in an upper, non-pressed down location, communication between the interior of the air cylinder and the air ejecting path of the press-down head is interrupted; on the other hand, when the press-down head is positioned in the upper, non-pressed down location, the air introduction path communicates the interior of the air cylinder with the outside of the spray unit; when the operating member is pressed down, communication between the interior of the air cylinder and the outside of the spray unit is interrupted, thereby pressurizing air inside the air cylinder; (5) the spray unit further comprises a flow rate control valve which comprises a valve seat provided at an upper face of a surrounding of the valve hole of the liquid cylinder and a valve body that is positioned above the valve seat and to be seated on or released from the valve seat, at least one of the valve seat and the valve body is provided with such a small flow path that is not closed even when the valve body is seated on the valve seat and that always communicates the interior of the container with the interior of the liquid cylinder, and the flow rate control valve is provided with such a large flow path that is opened when the valve body is released from the valve seat and closed when the valve body seats the valve seat; (6) a sectional area of the small flow path is smaller than an open area of the valve hole of the air cylinder and that of the valve hole of the check valve provided inside the stem; (7) when the operating member is pressed down, high pressure is applied to the interior of the air cylinder and the liquid cylinder, a part of the liquid inside the liquid cylinder can be returned into the container through the small flow path, an appropriate amount of the liquid can be atomized and mixed into the air ejected in the small gap through which the air ejecting path and the liquid flow-out path come together, and the atomized mixture of air and the liquid can be ejected through the nozzle hole; and when the press-down head is upwardly moved to the upper, non-pressed down location, the liquid is fed to the liquid flow path inside the stem through the always non-closed small flow path and the large flow path. The feature "continued to a lower side of the air cylinder" in the above (1) not only involves a case where the air cylinder is formed integrally with the liquid cylinder but also a case where the air cylinder and the liquid cylinder are separately formed and continued to each other to form the cylinder unit. According to the spray unit of the present invention, when the operating member is pressed down, the cylindrical piston and the stem are descended to apply pressure inside the air cylinder and the liquid cylinder, the interior of the air cylinder and the air ejecting path are communicated with each other through the air flow path to eject pressurized air from the air cylinder through the spray nozzle hole. At that time, the valve body of the flow rate control valve sits on the valve seat to cloth the large flow path, a part of the liquid inside the liquid cylinder is returned to the interior of the container through the small flow path, an appropriate amount of the liquid filled in the liquid reservoir portion is pushed out and fed into the liquid flow-out path through the through-hole, this appropriate amount of the liquid is mixed and atomized into air ejected in the small space through which the air ejecting path and the liquid flow-out path come together, and the atomized mixture of the air and the liquid is ejected through the nozzle hole. Since the liquid can be always kept filled in the liquid reservoir portion by the provision of the first check valve inside an upper portion of the stem, pressure is applied to the liquid cylinder and the first check valve is opened simultaneously when the operating member is pressed down. Further, when the operating member is pressed down, pressurized air inside the air cylinder immediately ejects through the air ejecting path. Therefore, it does not take a time until the liquid is atomized and ejected after the start of the ejection of air, different from the above-mentioned liquid suck-out/ejecting mechanism. Furthermore, when the press-down head moves to the upper, non-pressed down position, the valve body leaves the valve seat to form the large flow path, and the liquid is supplemented to the liquid flow path inside the stem through the always non-closed small flow path and the large flow path. In this way, the above-mentioned delay in ejecting the liquid can be overcome. Therefore, the phenomenon that the liquid and air cannot be mixed or atomized due to an excess amount of the liquid supplied at the time of the air ejection as seen in the spray device in which the liquid is sprayed under a high speed rotation can be avoided. Following are cited as preferred embodiments of the spray unit according to the present invention. (1) The spray unit claimed in Claim 1, wherein the small flow path is a groove bored in the valve seat of the flow rate control valve. (2) The spray unit claimed in Claim 1 or 2, wherein the valve body is constituted by a lower end portion of a poppet valve extending in the liquid cylinder and operationally connected to the stem, and an outer peripheral surface of the poppet valve constitutes a seating face for the valve seat. (3) The spray unit claimed in claim 3, wherein the small flow path is a through-hole bored at the outer peripheral surface of the poppet valve in a position from a lower end face thereof above a level of the seating face. (4) The spray unit claimed in claim 3, wherein a lower end of an urging means for upwardly urging the stem is mounted on an outer peripheral portion of the poppet valve. (5) A plurality of vertically extending support plates are provided circumferentially at an inner surface of the lower end portion, a plurality of vertically extending engaging projections are provided circumferentially an outer surface of the lower end portion of the poppet valve, projecting from the outer surface of the lower end portion of the poppet valve such that the engaging projections are to be vertically movably fitted in respective gaps between adjacent support plates. (6) A plurality of vertically extending support plates are provided circumferentially at an inner surface of the lower end portion, a plurality of vertically extending engaging projections are provided circumferentially an outer surface of the lower end portion of the poppet valve, projecting from the outer surface of the lower end portion of the poppet valve such that the engaging projections are to be vertically movably fitted in respective gaps between adjacent support plates; an upward step is formed at an upper portion of each of the support plates, and a spring for urging the stem is placed on the upward step of each of the support plate; an upper end portion of the poppet valve is of an elastic semi-spherical shape in which the poppet valve is upwardly opened in diameter in a conical form and a recess is formed at an upper end face thereof; a projection is provided at an inner surface of the stem at such a position that an outer face of the upper portion of the semi-spherical portion is press contacted with the projection when the stem is moved to its upper limit, in this state a peripheral portion of an upper portion of the projection is liquid-tightly press contacted with the outer face of the upper portion of the semi-spherical portion, when the poppet valve is pulled up, the upper faces of the engaging projections are press contactable with the lower end face of the spring; and a second check valve is constituted by the projection and the semi-spherical portion. Brief Description of the Drawings Fig. 1 is a vertically sectional view of a spray unit as one embodiment according to the present invention, which is attached to an opening of a neck portion of a container. Fig. 2 is an enlarged sectional view of a flow control valve of the spray unit shown in Fig. 1. Fig. 3 is a vertical sectional view of a flow control valve of a spray unit as another embodiment according to the present invention. Fig. 4 is a vertical sectional view of a flow control_valve of a spray unit as a further embodiment according to the present invention. Fig. 5 is a vertical sectional view of a flow control valve of a spray unit as a still further embodiment according to the present invention. Best Mode for Practicing the Invention The best mode for practicing the present invention will be explained with reference to specific embodiments illustrated. The present invention is a partially structural modification of the above-mentioned liquid suck-out type spray device. First, the fundamental structure of the liquid suck-out type spray device will be briefly explained. Fig. 1 is a sectional view of a principal portion of a spray device formed by attaching a spray unit according to the present invention to an opening at a neck portion of a container 1. The spray unit is attached to the opening at the neck portion of the container 1 by means of a cap-shaped member 2. The cap-shaped member 2 includes a peripheral wall portion 3 screwed to an outer peripheral face of the neck portion of the container 1, a flanged top wall portion 4, and a stop cylindrical portion 5. The flanged top wall portion 4 including an annular portion 4a extending radially inwardly from an upper end of the peripheral wall portion 3, a cylindrical portion 4b extending axially outwardly from an inner peripheral portion of the annular portion 4a, and an annular portion 4c extending radially inwardly from an upper end of the cylindrical portion. The stop cylindrical portion 5 extends axially inwardly from an inner end portion of the annular portion 4c. The stop cylindrical portion 5 contacts an upper face of a large-diameter annular/cylindrical piston mentioned later, and stops upward movement of the piston. The spray unit includes a cylindrical member 11 and an operating member 21. The cylindrical member 11 includes an upper large-diameter air cylinder 12 and a liquid cylinder 13 extending under the air cylinder. The liquid cylinder 13 is connected to an inner peripheral face of a flange-shaped bottom wall portion extending radially inwardly from a lower end portion of the air cylinder 12. On the other hand, a flange, which radially outwardly extends from an upper end of the air cylinder 12, is gas-tightly held between an upper end face of the neck portion of the container 1 and the annular portion 4a of the top wall portion 4 via a seal member "s". A valve hole 42 is provided at a lower end portion of the liquid cylinder 13, and a suck-up pipe 14, which extends down to an inner bottom portion of the container 1, is connected to the lower end portion of the liquid cylinder. The operating member 21 axially outwardly extends from the cylinder 11 through the cap-shaped member 2, and includes a large-diameter cylindrical piston 25, a stem 22 and a cylindrical press-down head 24. An outer peripheral portion of the large-diameter cylindrical piston 25 is brought into gas-tight and slidable contact with an inner peripheral face of the air cylinder. The stem 22 has a lower portion gas-tightly and liquid-tightly fitted into the small-diameter liquid cylinder 13, is upwardly urged and extended upwardly from the liquid cylinder 13, and gas-tightly passes a central hole of the large-diameter cylindrical piston 25. The stem contains a liquid flow path in which is provided, at an upper portion, a check valve allowing the liquid to flow from lower to upper sides only. A liquid reservoir portion 22a is defined above the check valve 38 within the liquid flow path. The press-down head 24 has a cylindrical shape with an upper end sealed. A lower end portion of a peripheral wall of the press-down head 24 is fitted into the stop cylinder 5 of the cap-shaped member, and connected to an upper surface of the large-diameter cylindrical piston 25. On the other hand, the stem 22 is fixed inside a cylindrical hollow space inside the press-down head 24 in the state that a gap 30 is defined between the outer peripheral face of the stem 22 and an inner peripheral face of the press-down head. In the upper end portion of the press-down head 24 is buried an ejecting pipe 31 in which an air ejecting path is formed. A spray nozzle hole 23 is provided at an outward opening of the ejecting pipe 31. The spray nozzle portion 23 communicates with the liquid reservoir portion 22a of the stem 22 via a liquid ejecting path formed by a groove provided at an outer surface of the ejecting pipe 31 and a through-hole 33 provided in a lower wall of the upper end portion of the press-down head. A receiving seat 26 is provided at an outer peripheral portion in a central portion of the stem 22, and a vertical cylindrical member 27 is provided at an inner peripheral portion of the cylindrical piston 25, so that a lower end portion of the vertical cylindrical member 27 is supported by the receiving seat 26. An upper portion of the vertical cylindrical member 27 is fitted slidably into a cylindrical space defined by an inner peripheral face of the lower end of the peripheral wall of the press-down head and the outer peripheral face of the stem 22. The operating member 21 is pressed down against being urged with the a spring 29 inserted inside the liquid cylinder 13, and is raised through being urged with the spring 29. When the operating member 21 is pressed down, the cylindrical piston 25 descends to pressurize air inside the air cylinder 12. The pressurized air is ejected through the nozzle 23 via the gap defined between the inner face of the vertical cylinder 27, the inner peripheral face of the peripheral wall 28 of the press-down head and the outer peripheral face of the stem 22 and the ejecting pipe 31 buried in the upper portion of the press-down head 24. When the pressurized air is ejected, the small gap 32 defined between a front end of the ejecting pipe and the inner face of the nozzle hole 23 is subjected to a negative pressure, so that the liquid inside the liquid reservoir 22a is sucked out through the liquid flow-out path defined by the groove 34 formed at the outer peripheral face of the ejecting pipe 31 and through-hole 33 bored at the top wall of the press-down head 24. The liquid sucked out is atomized and mixed into the air, and the mixture is ejected through the nozzle 23. Design may be changed that contrary to the illustrated embodiment, the air ejecting path is constituted by the groove 34 formed at the outer surface of the ejecting pipe, and the liquid flow-out path by the hole of the ejecting pipe 31. An air discharge valve is constituted by a lower end face of the vertical cylinder 27 and an upper face of the receiving seat 26. As the operating member 21 descends, the air discharge valve is opened, and the valve is closed as the operating member rises. At an inner peripheral portion of the large-diameter piston 25 is provided an exterior air suck-in valve which opens as the operating member 21 rises and closes as the operating member descends. In the above-mentioned liquid suck-out type spray unit, according to the spray unit of the present invention, a flow rate control valve 41, which includes a large flow path and a small flow path, is provided in a lower end portion of the liquid cylinder. The small flow path is always open irrespective of the valve being opened or closed, whereas the large flow path is opened when the valve is opened, and closed when the valve is closed. Figs. 2 to 5 show specific embodiments of such flow rate control valve. Fig. 2 is an enlarged sectional view of the flow control valve and its vicinity in Fig. 1. A valve hole 42 is provided at a lower end of the liquid cylinder, and a liquid suction pipe-fitting cylinder 43 is hanged from the lower end of the liquid cylinder, surrounding the valve hole. An upper end portion of the suction pipe 14 fitted into fitting cylinder 43. The lower end portion of the liquid cylinder above the valve hole 42 is designed as a taper portion 45 which opens upwardly and outwardly. A plurality of vertically extending, rib-shaped support plates 6 are provided circumferentially over the inner face of the taper portion and that of a lower portion of the liquid cylinder above the taper portion. Each support plate 46 has, at a middle portion of the inner side face, an upper step on which the lower end of the spring 28 is placed to urge the stem upwardly. A poppet valve 51 is vertically movably fitted in the liquid cylinder, and an upper portion of the poppet valve is loosely inserted into a lower portion of the stem 22. A plurality of engaging projections 52 are provided at a lower portion of the poppet valve, and each of the projection 52 is loosely fitted between the adjacent support plates 46. As the poppet valve 51 rises, the projections 52 engage with the lower end of the spring 29, whereas as the operating member 21 descends, an outer peripheral portion of the lower end of the poppet valve contacts a valve seat. 53 formed by the inner peripheral face of the taper portion under the support plates. An upper portion of the poppet valve 51 is designed in the form of a semi-spherical portion 54 of which diameter increases upwardly with a recess at a upper end face. The semi-spherical portion engages with an upper face of a projection 36 provided at an inner peripheral face of the stem, so that when the stem rises, the projection pulls up the poppet valve via the semi-spherical portion. In the embodiment of Fig. 1, a lower portion of the stem is constituted by double cylinders, and the projection is provided circumferentially at an upper end portion of an inner cylinder, and a lower end portion of the inner cylinder is designed as a small-diameter piston 37 that engages with an inner wall face of the liquid cylinder 13. A second check valve 39 is constituted by the semi-spherical portion 54 and the projection 36. The second check valve 39 opens when the operating member 21 descends. The structures, etc. of the poppet valve 51, the projection 36 and the second check valve 39 are almost identical with those in the above-mentioned suck-out spray unit. An outer peripheral face of the lower end portion of the poppet valve 51 is bored with a plurality of vertically extending grooves 55, which form the small flow path that communicates the valve hole 42 with the inside the liquid cylinder even when the poppet valve descends the poppet valve is closed with the outer peripheral face of its lower end portion sitting on the valve seat. The total sectional area of the small flow path constituted by the plural grooves 55 is designed smaller than the sectional area of each of the valve hole 42 at the lower end of the liquid cylinder, the pipe hole of the suction pipe 14, and the valve hole of the first check valve 39 inside the upper portion of the stem. That is, when the poppet valve rises, the liquid enters the stem in an amount greater than that of the liquid passing the small flow path, whereas when the liquid inside the stem and the liquid cylinder flows down into the container, only a small amount of the liquid passing the small flow path flows through the flow rate control valve 41. In an embodiment of Fig. 3, instead of boring a plurality of the grooves 55 at the outer peripheral face of the lower end portion of the poppet valve 51, a plurality of vertically extending grooves 55 are bored at a side of the valve seat of the liquid cylinder 13 to form a small flow path. In an embodiment shown in Fig. 4, a valve body is designed as a spherical valve body 56, and grooves 55 for the formation of a small flow path is provided at a side of a valve seat of the liquid cylinder similarly in the embodiment of Fig. 3. In the embodiment of Fig. 4, a stationary rod 57 is used instead of the poppet valve. An outward flange is provided at a lower end portion of the stationary rod 57, and is placed on an upward steps of the support plates 46. Onto the outward flange is press contacted the spring 29 for urging the stem. An upper portion of the stationary rod 54 has the same construction as that of the poppet valve 51. In an embodiment shown in Fig. 5, a through-hole 58 as a small flow path is bored in such a form that the through-hole extends from a lower end face of the poppet valve 51 to its outer periphery above the valve seat portion. In this embodiment, when the poppet valve sits on the valve seat, the poppet valve and the valve seat 53 liquid-tightly contacts with each other, but the liquid inside the liquid cylinder flows down into the container through the through-hole 58 and the valve hole 42 because the through-hole acts as the small flow path. In each of the above embodiments, when the operating member 21 is vertically moved plural times relative to the cylinder member 11, the liquid flows into the stem 22 above the first check valve. As shown in Fig. 1, when the operating member is located in its upper limit position, the first check valve 38 and the second check valve 39 are closed, whereas the flow rate control valve 41 is opened. As the operating member is pressed down from this state, as mentioned above, air inside the air cylinder 12 is pressurized with descending the large-diameter cylindrical piston 25, and the pressurized air is ejected through the air discharge valve constituted by the lower end face of the vertical cylinder 27 and the receiving seat 26, the gap 30, the air ejecting path, and the air nozzle hole 23. On the other hand, as the stem descends, the liquid inside the liquid cylinder 13 is subjected to a high pressure upon receipt of pressure, so that a part of the liquid inside the liquid reservoir is pushed out and supplied into the small gap 32 defined between the front end face of the ejecting pipe 31 and the inner face of the nozzle hole 23 through the liquid flow-out path_34. As a result, air and the liquid ejected are mixed and atomized, and ejected through the nozzle hole 23. At that time, when the operating member 21 is pressed down, the stem 22 descends to press downwardly the poppet valve 51 and sit it on the valve seat 53. However, since the small flow path is kept opened, excess liquid is returned into the container through the small flow path. When descending of the operating member 21 is stopped, the first check valve is closed. Following this, as the operating member and accordingly the stem 22 rise, a negative pressure is applied inside the liquid cylinder, the poppet valve 51 rises to open the flow rate control valve, which allows the liquid inside the container to flow into the liquid cylinder. When the operating member reaches its upper limit, the second check valve is closed. If the second check valve 39 is provided such that the upper end portion of the poppet valve 51 is designed as an elastic semi-spherical portion 54 having a large outer diameter and that an upper outer face of the above semi-spherical portion is brought into liquid-tight press contact with the upper peripheral portion of the projection 36 provided circumferentially at the inner face of the stem when the upwardly urged operating member rises, the liquid does not leak through the stem and the liquid flow-out path even if the container falls down.

Claims: A spray unit to be used in a state that it is gas-tightly attached to an opening at a neck portion of a container (1) for spraying a liquid material in the container (1), comprising: (1) a cylinder unit (11) adapted to be hanged inside the container (1) and comprising an upper large-diameter air cylinder (12) and a small-diameter liquid cylinder (13) continued to a lower side of the air cylinder (12) and having, at a lower end portion, a valve hole (42) to communicate with an interior of the container (1), (2) an operating member (21) comprising 1 ○ a large-diameter cylindrical piston (25) gas-tightly and slidably held at an inner peripheral face of the large-diameter air cylinder (12), 2 ○ a stem (22) gas-tightly and liquid-tightly engaged in the small-diameter liquid cylinder (13), upwardly urged and extended upwardly from the liquid cylinder (13) and gas-tightly passing a central hole of the air cylinder (12), and 3 ○ a press-down head (24) fitted to an upper portion of the stem (22), having a lower end portion of a peripheral wall connected to the large-diameter cylindrical piston (25) and provided with a spray nozzle hole (23) at a tip portion thereof, a liquid flow-out path and an air-ejecting path coming together via a small gap inside the spray nozzle, the liquid being to be sprayed when the operating member (21) is pressed down, wherein (3) the stem (22) has in it a liquid flow path communicating with the valve hole of the liquid cylinder (13), a check valve (38) that allows the liquid to flow from a lower side to an upper side only is provided midway in the liquid flow path, a liquid reservoir portion (22a) is defined upward of the check valve (38) inside the stem (22) and the liquid reservoir (22a) communicates with the liquid flow-out path via a through-hole (33); (4) an air flow path is provided between an interior of the air cylinder (12) and the air ejecting path of the press-down head, an air introduction path is provided between the interior of the air cylinder (12) and the outside of the spray unit; when the operating member (21) is pressed down, the air flow path communicates the interior of the air cylinder (12) with the air ejecting path of the press-down head to eject air through the spray nozzle; when the press-down head (24) is positioned in an upper, non-pressed down location, communication between the interior of the air cylinder (12) and the air ejecting path of the press-down head is interrupted; on the other hand, when the press-down head (24) positioned in the upper, non-pressed down location, the air introduction path communicates the interior of the air cylinder (12) with the outside of the spray unit; when the operating member (21) is pressed down, communication between the interior of the air cylinder (12) and the outside of the spray unit is interrupted, thereby pressurizing air inside the air cylinder (12), characterised in that (5) the spray unit further comprises a flow rate control valve (41) which comprises a valve seat provided at an upper face of a surrounding of the valve hole (42) of the liquid cylinder (13) and a valve body that is positioned above the valve seat and to be seated on or released from the valve seat, at least one of the valve seat and the valve body is provided with such a small flow path that is not closed even when the valve body is seated on the valve seat and that always communicates the interior of the container (1) with the interior of the liquid cylinder (13), and the flow rate control valve (41) is provided with such a large flow path that is opened when the valve body is released from the valve seat and closed when the valve body seats the valve seat; (6) a sectional area of the small flow path is smaller than an open area of the valve hole of the air cylinder and that of the valve hole of the check valve (38) provided inside the stem (22), (7) when the operating members (21) is pressed down, high pressure is applied to the interior of the air cylinder (12) and the liquid cylinder (13), a part of the liquid inside the liquid cylinder (13) can be returned into the container (1) through the small flow path, an appropriate amount of the liquid can be atomized and mixed into the air ejected in the small gap through which the air ejecting path and the liquid flow-out path come together, and the atomized mixture of air and the liquid can be ejected through the nozzle hole (23), and when the press-down head (24) is upwardly moved to the upper, non-pressed down location, the liquid is fed to the liquid flow path inside the stem (22) through the always non-closed small flow path and the large flow path. The spray unit claimed in Claim 1, wherein the small flow path is a groove bored in the valve seat of the flow rate control valve (41). The spray unit claimed in Claim 1 or 2, wherein the valve body is constituted by a lower end portion of a poppet valve (51) extending in the liquid cylinder (13) and operationally connected to the stem (22), and an outer peripheral surface of the poppet valve (51) constitutes a seating face for the valve seat. The spray unit claimed in claim 3, wherein the small flow path is a through-hole bored at the outer peripheral surface of the poppet valve (51) in a position from a lower end face thereof above a level of the seating face. The spray unit claimed in claim 3, wherein a lower end of an urging means (29) for upwardly urging the stem (22) is mounted on an outer peripheral portion of the poppet valve (51). The spray unit claimed in claim 3 or 4, wherein a plurality of vertically extending support plates (46) are provided circumferentially at an inner surface of the lower end portion, a plurality of vertically extending engaging projections (52) are provided circumferentially an outer surface of the lower end portion of the poppet valve (51), projecting from the outer surface of the lower end portion of the poppet valve (51) such that the engaging projections (52) are to be vertically movably fitted in respective gaps between adjacent support plates (46); an upward step is formed at an upper portion of each of the support plates (46), and a spring (29) for urging the stem (22) is placed on the upward step of each of the support plate (46); an upper end portion of the poppet valve (51) is of an elastic semi-spherical shape in which the poppet valve (51) is upwardly opened in diameter in a conical form and a recess is formed at an upper end face thereof; a projection is provided at an inner surface of the stem (22) at such a position that an outer face of the upper portion of the semi-spherical portion is press contacted with the projection when the stem (22) is moved to its upper limit, in this state a peripheral portion of an upper portion of the projection is liquid-tightly press contacted with the outer face of the upper portion of the semi-spherical portion, when the poppet valve (51) is pulled up, the upper faces of the engaging projections (52) are press contactable with the lower end face of the spring (29); and a second check valve (39) is constituted by the projection and the semi-spherical portion.

Inventors: CHIKU MASAMI, IWATA RISA, KUWAHARA KATSUHITO, MIZUSHIMA HIROSHI, CHIKU, MASAMI, IWATA, RISA, KUWAHARA, KATSUHITO, MIZUSHIMA, HIROSHI, KUWAHARA, Katsuhito, Yoshino Kogyosho Co., Ltd., MIZUSHIMA, Hiroshi, Yoshino Kogyosho Co., Ltd.
Applicants: YOSHINO KOGYOSHO CO LTD, YOSHINO KOGYOSHO CO., LTD.
Application year: 1999
Main classification: B05B11
IPC codes: B05B7, B65D83, B05B11