Rotogravure printing and coating machine

Abstract: A machine for printing or spreading primers or coatings and the like with direct and indirect rotogravure system, comprising one or more printing or color units (1), with a respective drying hood (2) and control unit (3), each printing or color unit (1) comprising an orientatable inlet roller (7) for tape material (8), a plurality of free rollers (6) for conveying the tape material (8), an upper pressure roller (14), provided with a rubber sleeve (25,24), a lower pressure roller (13), a doctor blade (42), and an engraved cylinder (12). At least one roller, chosen between the upper pressure roller (14) and the lower pressure roller (13), is rotated by a respective step motor (27,28) and recirculating ballscrews (29,30) and is supported on linear guides at its ends, with interposed pressure detecting means (34) arranged to forward to the control unit (3) signals indicating the linear pressure between the upper pressure roller (14) and the lower pressure roller (13) and the engraved cylinder (12).

Description: The present invention relates to a printing and/or coating or lacquering machine with direct and indirect rotogravure system. As it is known, in the rotogravure printing it is very important to accurately control the contact pressure between the pressure roller or cylinder and the engraved cylinder or roller, because print quality largely depends on such a control. The most advanced systems used so far are of pneumatic type, but they make it possible to obtain only a coarse indication, so to speak, of the working pressure. Furthermore, since pneumatic systems are rather resilient, they are subject to oscillate even if provided with a damping chamber, which negatively affects the final printing results. US-A-4,704,926 discloses a machine for direct and indirect printing comprising a printing unit and a control unit. The main object of the present invention is to provide a printing or coating machine with a rotogravure system, provided with a device which is designed precisely to control the contact pressure between the lower pressure roller and the engraved cylinder in the case of direct rotogravure printing, and accurately to control pressure between the upper pressure roller and the lower pressure roller and between the lower pressure roller and the engraved cylinder in the case of indirect rotogravure printing. Another object of the present invention is to provide a printing and/or coating machine with a rotogravure system which makes it possible to obtain zero contact pressure or a minimal gap (of the order of 0.01-0.5 mm), which is very convenient when coating with lacquers or paints, in which case the engraved cylinder is rotated in the opposite direction with respect to its respective pressure roller. Another object of the present invention is to provide a contact pressure control device which makes also possible to perform pre-measurements with initial reading of the diameter of the rubber sleeves of the lower and upper pressure rollers. Another object of the present invention is to provide a rotogravure printing machine which is provided with a new inking assembly for high-quality inking. Another object of the present invention is to provide a rotogravure printing machine which is provided with a carriage for supporting and transferring an engraved cylinder, a doctor blade and an inking assembly. These and other objects which will become better apparent hereinafter are achieved by a printing or spreading or coating or lacquering machine with direct and indirect rotogravure system, as defined in appended claim 1. Further aspects and advantages of the present invention will become apparent from the following detailed description of a specific currently preferred embodiment thereof, given merely by way of non-limitative example with reference to the accompanying drawings, wherein: Figure 1 is a diagrammatic elevation view, with parts shown in cross-section, of a rotogravure printing element or station; Figure 2A is a cross-sectional view taken along the line II-II of Figure 1 of a carriage or truck for supporting the engraved cylinder arranged for printing according to a direct rotogravure system; Figure 2B is similar to Figure 2A, but with carriage or truck for supporting the engraved cylinder arranged for printing according to an indirect rotogravure system; Figure 3 is a view similar to Figure 2 but showing the opposite lateral shoulder of a printing element or station and of the lower part of said lateral shoulder, where an on-off carriage or truck is provided; Figure 4 is an enlarged-scale view of a detail of Figures 2 and 3 showing the connection between the recirulating ballscrew and its respective load cell; Figure 5 is a vertical sectional view, taken along the line V-V of Figure 6, of the front shoulder of a printing station provided with an auxiliary pressure roller; Figure 6 is an elevation view with parts shown in cross-section of a printing or coating station provided with an auxiliary pressure roller for effectively gripping the tape material; Figure 7 is a side elevation view of an on-off carriage or truck for supporting an engraved cylinder, a doctor blade and an inking system which can be applied as shown in Figures 2B and 3; Figures 8 and 9 are, respectively, a front and a plan view of the carriage or truck of Figure 7; Figure 10 is a side elevation view of a double driving chain system for the entry and exit of an on-off carriage or truck which can be arranged at the base of a printing station; Figure 11 is a front view of an on-off carriage which is inserted and raised between the two side shoulders with a single double-chain system which engages with the intermediate portion of the truck; Figure 12 is a partial cross-sectional top view, taken at three different levels, of the carriage or truck of Figure 7; Figures 13 and 14 are, respectively, a front elevation and a plan view of an inking system installed on an on-off carriage; and Figure 15 is a cross-sectional view taken along the line XV-XV of Figure 13. In the accompanying drawings, identical or similar parts or components have been designated by the same reference numerals. With reference first to Figures 1 to 4, it is clearly shown that a printing unit or station in a rotogravure printing machine of multiple-color type, for example of the eight-color type, generally designated by the reference numeral 1, is constituted substantially by a printing assembly, a drying hood 2 and a control panel or unit 3. The printing assembly comprises two lateral shoulders, i.e. a shoulder 4 on the front side of the machine and a shoulder 5 on the rear side, on which idle rollers are mounted sequentially (only one of said rollers, designated by the reference numeral 6, is shown in the drawings) together with an adjustable roller 7 which is arranged at the infeed of the material in ribbon or tape form 8 to be printed and can be adjusted micrometrically at both ends thereof, as shown schematically by two screws 9 and 10 in Figures 2A and 2B. An engraved cylinder (spreader roller) 12 is also supported on the lateral shoulders 4 and 5 together with a lower pressure roller 13 for transferring ink during printing and an upper pressure roller 14. For printing or coating or lacquering with a direct rotogravure system, the engraved roller 12 is rotated in the direction of the arrow A (Figure 2A), i.e., in the feed direction of the ribbon 8, whereas with the indirect rotogravure system it is rotated in the direction of the arrow B (Figure 2B), i.e., against the feed direction of the ribbon 8 to be printed or coated or lacquered. The engraved cylinder 12 is driven by an electric motor 15 with the interposition of an epicyclic reduction unit 16, a coupling 17 and an encoder 18, which is connected in axial alignement with the driving shaft. The engraved cylinder 12 can rotate in both directions and its motor 15 performs both the continuous rotation function, when the machine 1 is at rest as well as the function of orientating the roller in the home position for its on-off engagement and register pre-set. The engraved cylinder 12 and the pressure rollers 13 and 14 are moved away automatically, e.g. by approximately 2 mm, from one another every time the machine stops. As usual, below the engraved cylinder 12 there are provided an ink tray 19, a tank 20 and an electric pump 21 for ink feeding and circulation. Both the lower pressure roller 13 and the upper pressure roller 14 have a respective rubber sleeve .23 and 24, which is approximately 2 mm thick and can be easily replaced between the engraved cylinder 12 and the pressure rollers simply by being laterally inserted and extracted manually with compressed air e.g. at 16 bar, through a suitable opening provided in the lateral shoulder 4, whereas its respective cylindrical core 13 and 14 is kept in the machine. The pressure rollers are rotatably mounted on self-aligning bearings which are fixed on slides which can slide on linear recirculating ballscrew guides 25 and 26 which are vertically secured inside the lateral shoulders 4 and 5. The position of the rollers 13 and 14 along the guides 25 and 26 is controlled by step motors 27 and 28 which operate respective recirculating ballscrews 29 and 30 kinematically connected to supporting slides 31 for the lower pressure roller 13 and 32 for the upper pressure roller 14. The position of the screws 29 and 30 is controlled by an encoder which is located on the rear of the step motor in axial alignment with said recirculating ballscrews. In order to precisely control the linear pressure applied by the step motors 27 and 28, between the upper pressure roller 14 and the lower pressure roller 13 and between the lower pressure roller and the engraved cylinder 12, there are provided load cells 34, preferably of the explosion-proof type operating with electric-resistor straingauges. At both sliding blocks of the machine the load cell 34 is rigidly secured to the nut of the recirculating ballscrew by means of a cup-shaped sleeve 38, whereas the sliding blocks 31 and 32 supporting the pressure rollers 13 and 14 are suspended to the load cells 34 by means of a screw 35 (see Figure 4). Of course it is also possible to use other suitable pressure detection means, e.g. piezometric sensors or the like, instead of the load cells. Typically, the linear pressure between the rollers can change between 3 and 30 N/cm and can be controlled and monitored with high accuracy at any stage of the printing process. The lower pressure roller 13 and the upper pressure roller 14 are positioned automatically and the value of the pressure set in the PLC at the control unit 3 is automatically attained during the first intervention of the pressure rollers actuated by the step motors 27 and 28. It is also possible to perform through a program a pre-measurement of the diameters of the pressure rollers 13 and 14 and the initial diameters of the rubber sleeves also to detect, while printing, the extent of the wear of said rubber sleeves, thereby ensuring high printing quality in any circumstance. Figures 5 and 6 show a spreading or coating station 40 provided with an auxiliary pressure roller 75 which is mounted at one end of a pair of identical arms 76, whose other end is pivoted about a horizontal pivot 78 which extends parallel to the axes of the rollers 13 and 14. The end of a stem 80 is pivoted at 79 to an intermediate point of the arms 76. Said stem 80 belongs to a respective pneumatic cylinder-and-piston assembly 81 arranged to press the auxiliary pressure roller 75 against the upper pressure roller 14, so that it forms together with the pressure roller 14 a composite traction assembly which assists in ensuring constant tension of the ribbon or tape material to be printed. The lower pressure roller 13 and the upper pressure roller 14 are operated independently from one another by a respective electric motor, thereby making it also possible to rotate the two rollers in opposite directions. This is particularly advantageous for the application of primers with a "kiss-coating" effect in order to remove the primer ink excess with a contactless process. Thus, it is possible to apply a thicker or thinner layer of primer depending upon the rotation speed in opposite directions of the rollers 13 and 14. The automatic back movement of the rollers every time the machine stops is about 2 mm, whereas it is approximately 100 mm for a color changing. A positive doctor blade 36 is provided on the engraved cylinder 12 and arranged to eliminate the ink in excess. The doctor blade can be actuated by two pneumatic cylinder-and-piston units 37 which are controlled by the control unit 3. Figures 1 to 3 relate to a printing element or station 1 provided with a carriage or truck 41 which can be inserted into and removed from it. A priming station comprises a rotogravure printing unit, e.g. that described with reference to Figures 5 and 6, where no carriage 41 is provided. The carriage or truck 41 (Figures 7 to 14) comprises a supporting structure, and a doctor blade 42 and an engraved printing cylinder 12 both supported by the supporting structure. The supporting structure comprises, for example, two side shoulders 45 and 46, e.g. made of steel, which are mutually rigidly connected by a cross-member 47, to which two steerable wheels, i.e. a front wheel 48 and a rear wheel 49, are secured to and along the transverse centerline of the carriage. Said wheels can be steered manually by means of a steering column 50 and a handle 51 (Figures 7 and 8). Close to each side shoulder there is provided at the longitudinal centerline of the carriage a false leg 52 and 53 which terminates at its lower end with a respective free ball 54 which is located however, at a slightly higher level (e.g. approximately 5 mm) shorter than the wheels 48 and 49, thereby ensuring easy manual handling in all directions and great versatility of the carriage 41. The doctor blade assembly 42 is mounted on lateral slides 56 which can move along vertical guides for vertical mechanical adjustment of the entire doctor blade assembly. The doctor blade is actually mounted so that it can be angularly adjusted about a horizontal pivot 57 upon control of one or more pneumatic cylinder-and-piston units 58 with quick locking of the doctor blade. An ink tray 60, preferably made of stainless steel, is supported vertically adjustable (up-down) below the cylinder 12 and has an ink outlet 61 leading directly into a tank located outside the printing assembly. The tray can be easily vertically adjusted and quickly replaced. In front of the doctor blade 42, on the opposite side with respect to the printing cylinder 12, there is an inking assembly 62 which comprises a nipple 63 which constitutes the inlet for any ink supplied by a pump sucking from a tank located outside the printing assembly. The inking assembly 62 is arranged to form an ink film in order to fill the engravings of the printing cylinder, thereby preventing any residual ink from drying after the transfer of the print to the ribbon or tape. Preferably, inking should take place along the highest possible generatrix of the printing cylinder, so as to minimize the time in which any residual ink is exposed to the air. The inking assembly 62 is adjustably mounted on horizontal guides 64 in order to match various diameters of the printing cylinder 12. The best inking operation is ensured at the level of the ink column, i.e. at approximately 120 mm, since the pressure on the surface of the engraved cylinder 12 is increased accordingly. The shape of the peripheral inking assembly is preferably suitable to produce considerable turbulence, which maintains the ink in continuous motion in order to dissolve any clots in it. As shown in Figure 10, at the lower portion of the lateral shoulders 45 and 46 or at one of the wheels 48, 49 the carriage or truck 41 has a fixed recess 65 designed to be engaged by a corresponding cantilevered pivot 66 supported by a portion, or by a respective portion, of a double chain 67 (Figure 12), which is wound around a pair of chain sprocket wheels 68 and 69 and extends parallel to the shoulders 45 and 46. One of the sprocket wheels 68 and 69 is a driving wheel, so that when the carriage is arranged between the shoulders 4 and 5 of the printing station and the fixed recess or recesses 65 engages with the pivot or pivots 66, a sensor (not shown) detects correct positioning of the carriage and generates a control signal which causes the motor to start, thereby driving the driving sprocket wheel for the chains 67, and thus the carriage or truck is fully inserted in position inside the printing assembly and then locked in upward direction by means of two lateral hydraulic cylinders 70 and 71 which are arranged to engage two lateral pivots 72 of the carriage. It will be easily noted that the carriage or truck 41 can be inserted in a printing unit in two different positions depending upon the print to be obtained. The carriage 41 is inserted with the doctor blade 42 being arranged on the inlet side for the tape material 8 to be printed (Figure 2A) when direct rotogravure printing is to be performed, whereas the carriage 41 is inserted with its opposite front (Figure 2B) when indirect rotogravure printing is to be obtained. The above described invention is susceptible to numerous modifications and variations within the scope of protection as defined in the claims. Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the interpretation of each element identified by way of example by such reference signs.

Claims: A printing or spreading or coating or lacquering machine with direct and indirect rotogravure system, having at least one printing or color or coating station (1), a respective drying hood (2) and a control unit (3), each printing or color or coating station (1) comprising an orientatable inlet roller (7) for material in ribbon or tape form (8), a plurality of idle rollers (6) for conveying the tape material (8), an upper pressure roller (14) provided with a rubber sleeve (23,24), a lower pressure roller (13), a doctor blade assembly (42) and an engraved cylinder (12), characterized in that at least one roller, chosen between said upper pressure roller (14) and said lower pressure roller (13), is controlled by a step motor (27,28) and is movably supported on linear guides at the ends thereof with interposition of pressure detecting means (34) arranged to forward to said control unit (3) signals indicating the linear pressure between the at least one roller and the engraved cylinder (12). The machine according to claim 1, characterized in that the upper pressure roller (14) and the lower pressure roller (13) are controlled by a respective step motor (27, 28) and are movably supported on respective linear guides at the ends thereof with interposition of respective pressure detecting means (34) arranged to forward to said control unit (3) signals indicating the linear pressure between the upper pressure roller (14) and the engraved cylinder (12) and the linear pressure between the lower pressure roller (13) and the engraved cylinder (12). The machine according to any preceding claim, characterized in that said pressure detecting means (34) comprises at least one load cell provided with resistor-type straingauges. The machine according to claim 3, characterized in that each step motor (27,28) comprises a respective recirculating ballscrew (29,30) abutting against a respective load cell (34). The machine according to any preceding claim 1 to 4, characterized in that it comprises a removable on-off carriage (41) which can be inserted into and removed from the printing or color or coating station (1) and supports the engraved cylinder (12), the doctor blade assembly (42) and an inking assembly (62). The machine according to claim 5, characterized in that said carriage (41) can be arranged in two different configurations according to the printing or coating to be obtained. The machine according to claim 5 or 6, characterized in that said carriage (41) comprises a supporting structure, two wheels (48,49) which are aligned and spaced from one another along the transverse centerline of the carriage (41), at least one of said wheels being manually steerable, two balls (54) which are free to rotate, aligned along the longitudinal centerline of the carriage and arranged on the opposite side with respect to, and at a slightly shorter level, than said steerable wheels (48,49). The machine according to any claim 5 to 7, characterized in that said doctor blade assembly (42) is mounted on lateral sliding blocks (56) which are movable along vertical guides to vertically adjust the entire doctor blade assembly (42) and is angularly adjustable about a horizontal pivot (57) upon control of at least one linear actuator (58). The machine according to any claim 5 to 8, characterized in that it comprises a vertically adjustable ink tray (60) having an ink outlet (61) discharging directly into a tank located below said engraved cylinder (12). The machine according to claim 9, characterized in that said inking assembly (62) is arranged on the opposite side with respect to said engraved cylinder (12) and is movable along horizontal guides (64) to match various diameters of the engraved cylinder (12). The machine according to claim 10, characterized in that said printing or color or coating station (1) comprises an engagement means (66) which is driven by a portion, or by a respective portion, of at least one chain device (67), whose chain or chains are wound around a pair of chain sprocket wheels (68,69), one of which is a driving sprocket wheel, and said carriage has, at the lower part of the ends thereof or at one of said steerable wheels, a grip means (65) arranged to be engaged by said engagement means (66), whereby when the carriage is arranged in said printing or color or coating station (1) and coupling between the grip means (65) and the engagement means (66) has occurred said carriage (41) is fully inserted in position within the printing or color or coating station (1). The machine according to claim 11, characterized in that it comprises a sensor arranged to detect correct positioning of said carriage (41) in said printing or color or coating station (1) and to generate a control signal to operate said chain device (67). The machine according to claim 12, characterized in that it comprises a pair of linear actuators (70,71) for upward locking said carriage (41) once it is fully inserted in position in said printing or color or coating station (1). The machine according to any one of the preceding claims, characterized in that it further comprises at least one station (40) for spreading solvent- or water-based or UV inks, having an auxiliary pressure roller (75) arranged to act against said upper pressure roller (14) to improve the grip on the tape (8). The machine according to claim 14, characterized in that said auxiliary pressure roller (75) is mounted at one end of a pair of supporting arms (76), the other end of which is pivoted around a pivot (78) which extends parallel to said driving roller (13,14) and is controlled by pressure means (81) which act on said pair of arms (76). The machine according to claim 15, characterized in that said pressure means (81) comprises at least one cylinder-and-piston unit. The machine according to any preceding claim, characterized in that the minimum gap between said upper and lower pressure rollers (14,13) is between 0.01 and 0.5 mm.

Inventors: BERTAGNA LUIGI, CATTARUZZA MAURO, PERTILE AGOSTINO, BERTAGNA, LUIGI, CATTARUZZA, MAURO, PERTILE, AGOSTINO
Applicants: UTECO HOLDING S P A, UTECO HOLDING S.P.A.
Application year: 1999
Main classification: B41F33
IPC codes: B05C1, B41F33, B41F9, B41F13