Block copolymers of polyisobutylene and polydimethylsiloxane

Abstract: The present invention is a method for preparing a polyisobutylene-siloxane block copolymer, said method comprising: (I) lithiating (A) a polyisobutylene having one or two terminal silanol groups with (B) an organolithium compound; (II) reacting the silanolate-functional polyisobutylene obtained in step (I) with (C) a hexaorganocyclotrisiloxane; and (III) capping the siloxanolate-functional block copolymer obtained in step (II) with a compound selected from either (D) a silane having at least one hydrolyzable group or (E) an acid.

Description: The present invention provides block copolymers of polyisobutylene (PIB) and polydiorganosiloxane. More particularly, this invention introduces a method for preparing said block copolymers via a non-equilibrium anionic polymerization of a diorganocyclotrisiloxane using a silanolate-functional polyisobutylene as initiator. Diorganopolysiloxane-polyisobutylene block copolymers are described by L. Wilczek et al. J. Macromol. Sci . -Chem ., A24 (9) , 1033-1049 (1987). These copolymers are prepared from telechelic polyisobutylene polymers having alcoholic (-CH 2 OH) terminal groups. The telechelic alcoholfunctional PIB is first reacted with butyllithium to form an alcoholate-functional PIB dianion and the latter is then reacted with hexamethylcyclotrisiloxane (D 3 ) to generate a living polydimethylsiloxane ("PDMS") chain at each terminus of the PIB. In a final step, the remaining anionic ends are capped with trimethylchlorosilane or dimethyldichlorosilane to provide a PDMS-PIB-PDMS triblock copolymer or a -(PDMS-PIB-PDMS) n - multiblock copolymer, respectively. In said copolymers, "PDMS" indicates polydimethylsiloxane chain residue and "PIB" denotes polyisobutylene chain residue. In commercial application, the above method has two major drawbacks. First, the resulting block copolymer has its PDMS segments linked to the PIB segment(s) via a ≡C-O-Si≡ group. And, although the authors indicate that their triblock copolymer has satisfactory hydrolytic resistance in some cases, such a linking group is notoriously unstable in moist environments, particularly under acidic conditions and/or at elevated temperatures. Second, the precursor hydroxyl-functional PIB is not readily obtained in a commercially viable process. For example, JP-A 7-102017 discloses the preparation of various polymers having terminal unsaturation by reacting the corresponding hydroxyl-terminated hydrocarbon polymer with a compound such as an allyl halide. The starting polymer, which must contain at least 1.1 hydroxyl groups per molecule, is typically prepared by carrying out a chain scission of a hydrocarbon polymer chain by reacting it with ozone, followed by reduction with lithium aluminum hydride. This method for producing the hydroxyl-functional precursor polymer has a disadvantage because chain scission results in an undesirable reduction of polymer molecular weight, as shown in Reference Example 1 of JP-A 7-102017. In another approach, allylic functionality on polyisobutylene is converted to hydroxyl by a hydroboration-oxidation sequence. This two-stage process employs treatment of the polymer with diborane or 9-borabicyclo{3.3.1}nonane (9-BBN), followed by reaction with hydrogen peroxide, to convert C=C groups to alcoholcontaining groups. Hydroboration with diborane results in some secondary hydroxyl formation, whereas 9-BBN is highly regioselective and gives only primary alcohols. Thus, this technique is used to prepare a polyisobutylene polymer having end groups of the formula -CH 2 CH 2 CH 2 -OH. However, even this technique has distinct disadvantages in that hydroboration of allyl--functional polyisobutylene is difficult. In addition to being expensive, the boranes are flammable and react violently with water. Therefore, they are hazardous. Furthermore, the oxidation of the hydroboration product by H 2 O 2 adds to the complexity of this synthesis. Additionally, the hydroxyl-functional PIB reacts very slowly with butyllithium and the PIB anion is not readily generated. There is a need for a better method for the production of silicone-PIB block copolymers. We have now found that various diorganopolysiloxane-PIB block copolymers can be prepared such that the diorganopolysiloxane segments are linked to the PIB segment(s) via an ≡Si-C≡ bond, this linking group having significantly superior hydrolytic stability relative to the prior art ≡C-O-Si≡ linkage. Moreover, our preparative methods claimed herein employ a silanol-functional PIB as a starting material, this precursor being readily synthesized from the corresponding vinyl or allyl-functional polymer. The silanol groups react quickly with butyllithium and formation of the PIB anion is thus essentially instantaneous. The claimed invention, therefore, is a method for preparing a polyisobutylene-siloxane block copolymer comprising: (I) initiating (A) a polyisobutylene having one or more terminal silanol groups with (B) an organolithium compound to yield a silanolate-functional polyisobutylene; (II) reacting the silanolate-functional polyisobutylene from step (I) with (C) a hexaorganocyclotrisiloxane of the formula (R 2 SiO) 3 in which R is a monovalent group independently selected from the group consisting of alkyl radicals having 1 to 6 carbon atoms, aryl radicals having 6 to 10 carbon atoms and halogenated alkyl radicals having 2 to 6 carbon atoms to form a siloxanolate-functional block copolymer; and (III) capping the siloxanolate-functional block copolymer from step (II) with a compound selected from the group consisting of (D) a silane of the formula R' (4-a) SiX a wherein R' is a monovalent group independently selected from the group consisting of alkyl radicals having 1 to 6 carbon atoms, alkenyl radicals having 2 to 6 carbon atoms, aryl radicals having 6 to 10 carbon atoms, halogenated alkyl radicals having 2 to 6 carbon atoms, acryloxyalkyl radicals having 4 to 10 carbon atoms, methacryloxyalkyl radicals having 4 to 10 carbon atoms and alkenylaryl radicals having 8 to 14 carbon atoms, X is a hydrolyzable group and a is an integer having a value of 1 to 4, or (E) an acid. For this invention, the backbone of the polyisobutylene polymer (A) is any linear or branched polymer or copolymer wherein at least 50 mole percent, preferably at least 80 mole percent, of the repeat units are isobutylene repeat units of the following structure One or more hydrocarbon monomers, such as isomers of butylene, styrene, derivatives of styrene, isoprene and butadiene, may be copolymerized with isobutylene, the preferred co-monomer being selected from 1-butene, a-methyl styrene, p-methylstyrene or isoprene. As used herein, the term "polymer" is generic to polymers, oligomers and copolymers of isobutylene. However, to prepare our claimed polydiorganosiloxane-PIB block copolymers , the polyisobutylene, polymer (A), must contain, or be modified to contain, one or more terminal carbon-bonded silanol group(s) (i.e., -C-SiOH). Most preferably, the polymer is a homopolymer essentially consisting of isobutylene repeat units. A suitable polyisobutylene that contains only one unsaturated group and which is readily converted to a PIB containing a terminal silanol group and which is subsequently convertible to a polydiorganosiloxane-PIB block copolymer is commercially available in a variety of molecular weights from several suppliers, including the Amoco Chemical Company (Chicago, IL) under the name Indopol™; from BASF AG (Germany) under the name Glissopal™; and from BP Chemicals Ltd. (England) under the name Ultravis™. Likewise, telechelic PIB having more than one such unsaturated groups (i.e., a functionality approximating 2.0) is readily converted to telechelic silanol-functional PIB, and in turn, to the claimed block copolymers of this invention. Several telechelic PIBs having allyl terminal groups are commercially available from Kanegafuchi Chemical Industries (Japan) under the trade EPION™. According to the present invention, the silanol-functional PIB (A) has its silanol group(s) located at the terminal(s) of the polymer chain. These polymers are well known in the art. For example, JP-A 7-053882 claims the hydrosilation of an allyl-functional PIB with a SiH-functional cyclic polysiloxane, followed by hydrolysis in the presence of a palladium catalyst. Further, a PIB which contains a hydrolyzable group, such as an alkoxysiloxy group, may be hydrolyzed to provide a silanol-functional polymer. For other methods for synthesis of such polymers, reference is made to the article by P. D. Lickiss in Advances in Inorganic Chemistry, v. 42 , p . 142 (1995). Preferably, polymer (A) is prepared by first silylating the corresponding allyl- or vinyl-functional polymer with a silane of the formula HSiR 2 (Z) (i) followed by hydrolysis of the resulting hydrolyzable group-functional polymer. In formula (i), R is independently selected from the group consisting of alkyl radicals having 1 to 6 carbon atoms, halogenated alkyl radicals having 1 to 6 carbon atoms and aryl radicals having 6 to 18 carbon atoms. Examples of suitable R radicals include alkyl groups, such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl and hexyl; aryl groups such as phenyl, tolyl, xylyl, benzyl, alphamethyl styryl and 2-phenylethyl; and chlorinated hydrocarbon radicals such as 3,3,3-trifluoropropyl or 3-chloropropyl. Preferably, R is selected from alkyl groups having 1 to 6 carbon atoms or phenyl group, most preferably methyl. Z is a hydrolyzable group, such as halogen, alkoxy, acyloxy, alkenyloxy, oximo and aminoxy. Preferably, Z is a chlorine atom. Synthesis of silanol-functional PIB is illustrated by the following equations, wherein "PIB" represents the polyisobutylene chain residue. In these illustrations, the connecting group between the polymer and the silicon atom is ethylene (i.e., derived from a vinyl-functional PIB), but it is contemplated that, in general, this connecting group (R'') can be any divalent hydrocarbon group having 2 to 10 carbon atoms, provided it is derived from a group having terminal unsaturation and is attached to one end of the PIB chain. (PIB)-CH=CH 2 + HSiR 2 (Cl) → (PIB)-CH 2 -CH 2 -SiR 2 (Cl) (PIB)-CH 2 -CH 2 -SiR 2 (Cl) + H 2 O → (PIB)-CH 2 -CH 2 -SiR 2 (OH) + HCl The first reaction is typically catalyzed by a hydrosilation catalyst, such as platinum on carbon, chloroplatinic acid or platinum complex, as known in the art. Usually, this reaction is performed either neat or, preferably, in an organic solvent solution (e.g., toluene) at a temperature of 0 to 250°C., preferably 20 to 150°C., most preferably at 40 to 100°C. When Z is chlorine atom, the second (hydrolysis) reaction is generally conducted at 0 to 60°C., preferably in the presence of a base, such as sodium bicarbonate, which is used to neutralize the hydrochloric acid generated. It is understood that a similar set of equations would apply in the preparation of a telechelic polymer having a silanol group at each terminus. In a first embodiment of the present invention, the above described polyisobutylene having one terminal silanol group is lithiated with organolithium compound (B) to provide a silanolate-functional polyisobutylene. For this invention, the term "silanolate-functional polyisobutylene" denotes a PIB having a terminal group of the type ≡C-SiR 2 O - where R has its previous meaning. This lithiation step is illustrated by the following equation, wherein the connecting group between the polymer and the silicon atom is the generic group R'' as defined above: (PIB)-R''-SiR 2 (OH) + R'''Li → (PIB)-R''-SiR 2 O - + Li. In the previous equation, PIB again represents the polymer residue, R''' is selected from the group consisting of alkyl radicals having 1 to 6 carbon atoms, mesityl radical and phenyl, and R also has its previous meaning. Preferably, the organolithium compound is n-butyllithium, sec-butyllithium, tert-butyllithium or methyl lithium. The amount of organolithium compound used can be a stoichiometric quantity, based on the SiOH content of polymer (A); but less than stoichiometric amounts are preferably used. Thus, a molar ratio of Li to ≡SiOH of 0.05 to 1.0 is normally employed, but a ratio of 0.05 to 0.95 is preferred, and a ratio of 0.3 to 0.95 is most preferred. When this ratio is more than 1, siloxane homopolymer is formed as a byproduct. The above reaction is performed in solution under a dry, inert atmosphere, such as nitrogen or argon. Suitable solvents include tetrahydrofuran, diethyl ether, benzene and toluene. Typically, this lithiation step is run at ordinary ambient conditions, but it can also proceed at a temperature of -78 to 50°C. The above described silanolate-functional polyisobutylene is then reacted with a hexaorganocyclotrisiloxane (C) of the formula (R 2 SiO) 3 (ii) to form a siloxanolate-functional block copolymer, wherein R has its previous definition. Preferably, component (C) is hexamethylcyclotrisiloxane. For the present invention, the term "siloxanolate-functional polyisobutylene" indicates a PIB having a terminal group of the type ≡C-(R 2 )SiO(R 2 SiO) n (R 2 )SiO - where R has its previous meaning and n is the degree of polymerization of the siloxane segment which is preferably at least 1. This reaction is illustrated by the following equation, wherein PIB, R, R'' and n have the above defined meanings: (PIB)-R''-SiR 2 O - + Li + (R 2 SiO) 3 → (PIB)-R''-(R 2 )SiO(R 2 SiO) n (R 2 )SiO - + Li. When less than a stoichiometric amount of organolithium compound (D) is used, the lithium silanolate undergoes facile exchange reactions with silanol groups, as described by T. Suzuki in Polymer, 30 , 333 (1989). This anionic polymerization reaction can be run neat under dry, inert conditions, but is preferably conducted in the presence of solvent. Suitable solvents include those recited in connection with the formation of the silanolate-functional polyisobutylene, supra. This reaction is normally performed at ambient conditions but it can also be run at temperatures of -20 to 100°C. Further, certain promoters are usually added in the reaction to facilitate polymerization of the hexaorganocyclotrisiloxane. Such promoters are illustrated by acetonitrile, dimethylformamide, dimethylsulfoxide and hexamethylphosphoramide. Typically, from 1 to 10 parts by weight of at least one promoter is used for each 100 parts by weight of the hexaorganocyclotrisiloxane (C). The anionic polymerization is preferably terminated, as described infra, before all of the hexaorganocyclotrisiloxane is used up if a narrow molecular weight distribution of the siloxane chain is desired. The molecular weight of the siloxane can also be controlled by adjusting the ratio of the silanolate-functional PIB to the hexaorganocyclotrisiloxane. In the final step of our first embodiment, the above siloxanolate-functional block copolymer is capped (terminated) with a silane (D) having the formula R' (4-a) SiX a (iii) wherein R' is a monovalent group independently selected from the group consisting of alkyl radicals having 1 to 6 carbon atoms, alkenyl radicals having 2 to 6 carbon atoms, aryl radicals having 6 to 10 carbon atoms, halogenated alkyl radicals having 2 to 6 carbon atoms, acryloxyalkyl radicals having 4 to 10 carbon atoms, methacryloxyalkyl radicals having 4 to 10 carbon atoms and alkenylaryl radicals having 8 to 14 carbon atoms. Examples of the later radicals include vinylphenyl, allylphenyl and vinylbenzyl. Preferably, R' is selected from the group consisting of methyl, phenyl, vinyl, allyl, methacryloxypropyl and acryloxypropyl. In formula (iii), X is a hydrolyzable group and is selected from the same groups as above described for Z. Preferably, Z is acyloxy such as acetoxy or halogen such as chlorine. Subscript a is an integer having a value of 1 to 4 and its value determines the specific type of block copolymer obtained. Thus, for example, when a = 1, a diblock copolymer of the type AB is formed wherein A represents the polydiorganosiloxane block and B represents the PIB block according to the following equation, wherein PIB, R, R', R'', X and n have their previous meanings and the molar ratio of Li to ≡SOH is 1.0: (PIB)-R''-(R 2 )SiO(R 2 SiO) n (R 2 )SiO - + Li + R' 3 SiX → (PIB)-R''-(R 2 )SiO(R 2 SiO) n (R 2 )SiOSiR' 3 + LiX ↓. Similarly, when subscript a = 2 in formula (iii), triblock copolymers of the type BA-AB are formed in which two polydiorganosiloxane segments are joined through a siloxane bond. Further, when a is 3 or 4, branched and star block copolymers are prepared having the following respective schematic structures and wherein B represents the PIB block and A represents the polydiorganosiloxane block. When the molar ratio of Li to ≡SiOH is less than 1.0, an acid acceptor is preferably used to facilitate the capping reaction (e.g., an amine such as triethylamine or tributylamine). The above capping reaction is also conducted at ambient conditions or at a temperature of -78 to 200°C. and the salt byproduct usually formed (e.g., LiCl) is filtered off. The final block copolymer is then isolated by, e.g., stripping off residual hexaorganocyclotrisiloxane (C), solvent and any other volatile components or it may be purified by methods known in the art (e.g., precipitation from solution). Alternatively, the siloxanolate-functional block copolymer may be quenched with an acid (E). Suitable acids include organic acids such as acetic, propionic, butanoic acid and acrylic acid; and inorganic acids such as dilute HC1, H 2 SO 4 , HNO 3 and HCO 3 . Preferred acids are acetic acid and volatile acids, such as carbonic acid, which are easily removed by typical stripping conditions (e.g., heat and vacuum). In this case, the reaction results in a silanol-ended block copolymer of the following equation, wherein PIB, R, R'' and n have their previous meanings and Q is the acid counterion: (PIB)-R' '-(R 2 )SiO(R 2 SiO) n (R 2 )SiO - + Li + HQ → (PIB)-R' '-(R 2 )SiO(R 2 SiO) n (R 2 )SiOH + LiQ . This variation of our first embodiment is preferred when the molar ratio of Li to ≡SiOH in the lithiation step is less than 1.0 since all of the propagating chain ends are easily converted to silanols. According to this scheme, copolymers of the type AB are prepared, wherein A is polydiorganosiloxane and B is PIB. This quenching reaction is performed under the same temperature conditions as capping with the above described silane (D). In a second embodiment of our invention, component (A) is a telechelic silanol-ended PIB of the formula HOSi(R 2 )-R''-(PIB)-R''-SiR 2 OH (iv) wherein PIB, R and R'' have their previous meanings. This silanol-ended PIB is lithiated with the organolithium compound (B) and then reacted with hexaorganocyclotrisiloxane (C), as in the first embodiment, to form a telechelic siloxanolate-functional PIB of the formula wherein PIB, R, R'' and n have their previous meanings. The latter, in turn, is capped with silane (D) wherein subscript a is 1 or 2 or with acid (E) as described above. In this case, the skilled artisan will recognize a variety of block copolymers can be produced. For example, using silane (D) wherein a = 1 (or the acid) as the capping reagent results in triblock ABA systems. When silane (D) contains two hydrolyzable groups (i.e., a in formula iii is 2), multiblock systems of the type (-AB-) m are formed in which m is an integer having a value of 2 or more. Again, in the above schematic representations, A is polydiorganosiloxane block and B is PIB block. The block copolymers of this invention find utility as intermediates in the preparation of coatings and elastomers. They also have application as surfactants, additives and compatibilizers. The following examples are presented to further illustrate the methods of this invention. All parts and percentages therein are on a weight basis and all measurements were obtained at 25°C. ±2°C., unless indicated to the contrary. In the examples, molecular weight of each starting material {i.e., polyisobutylene (PIB) and polydimethylsiloxane (PDMS)} were determined by gel permeation chromatography (GPC) using a refractive index (RI) detector. These measurements were conducted in tetrahydrofuran (PIB starting materials) or toluene (PDMS starting materials), using standard PIB samples or PDMS samples, respectively, for molecular weight calibration. The starting materials and copolymers were further characterized by IR, 1 H, 13 C, and 29 Si Nuclear Magnetic Resonance (NMR) spectroscopy to confirm molecular structures. Example 1 Telechelic allyl-functional polyisobutylene (PIB) was prepared by the method described in US Patent 4,758,631. This allyl-functional polyisobutylene had a number average molecular weight (M n ) of 5,050 and a weight average molecular weight (M w ) of 6,600. The degree of allyl end capping was determined to be 1.9 ± 0.1 by 13 C NMR analysis. The allyl-functional PIB was, in turn, converted into a telechelic dimethylchlorosilyl-functional polyisobutylene by hydrosilation with dimethylchlorosilane, as follows. Four hundred and fifty grams of the above allyl-functional PIB were dissolved in 200 g of toluene and charged to a three-neck flask fitted with a magnetic stirring bar, condenser and dropping funnel. A reaction product of chloroplatinic acid and divinyltetramethyldisiloxane (170 µl of a catalyst complex prepared by U.S. Patent 3,419,593 which contained 4.22% Pt) was added and the solution was heated to 70°C. under an atmosphere consisting of 2 volume percent of oxygen in nitrogen. Dimethylchlorosilane was then added dropwise. After 1 ml of the silane had been introduced, the color of the solution changed to a golden yellow and heating was stopped. The addition rate of silane was then controlled to maintain a reaction temperature of 65 to 70°C. (total silane added = 50.6 ml; addition time = 30 minutes). The solution was stirred overnight at 70-75°C. and the solvent and excess silane were stripped off in a rotary evaporator at 85-90°C./0.27-0.67 kPa (2-5 torr) for 3 hours. A pale yellow polymer was obtained. NMR analysis confirmed the formation of a telechelic PIB polymer wherein the allyl functionality was quantitatively converted to end groups of the formula - Si(Me 2 )Cl, in which Me denotes and hereinafter represents a methyl radical. Example 2 A one liter flask equipped with a magnetic stirring bar was charged with 450 g of the telechelic dimethylchlorosilyl-functional polyisobutylene prepared in Example 1 and 300 g of tetrahydrofuran (THF). The contents were warmed to 45-50°C. and a solution of 34 g of sodium bicarbonate in 300 g of water was added dropwise while stirring. This mixture was stirred for 1 hour. The organic and water layers were then separated and the water layer was washed twice with 50 ml portions of THF, each of which was combined with the organic layer. The latter solution was thereafter dried over Na 2 SO 4 overnight, filtered and the solvent removed using a rotary evaporator at 70°C. to yield 410 g of a pale yellow to off-white polymeric material. Analysis by 29 Si NMR confirmed the presence of a telechelic dimethylsilanol-functional polyisobutylene having end groups of the formula -Si(Me 2 )OH. The resulting silanol-functional PIB had M n = 6,440 and M w = 9080 (GPC in THF). Example 3 The α,ω-dimethylsilanol-functional polyisobutylene represented by the formula PIB(SiMe 2 OH) 2 (4.87 g, 7.56 x 10 -4 mole; 1.51 x 10 -3 mole SiOH), prepared in Example 2, was dissolved in THF (30 ml) and stored over 0.3 nm (3Å) molecular sieves over night. This solution was treated with 0.8 ml of an n-butyllithium (n-BuLi) solution in hexane (1.28 x 10 -3 mole of n-BuLi) under nitrogen to form a lithiated polyisobutylene solution. Hexamethylcyclotrisiloxane (D 3 ) (44.2 g) was stirred under nitrogen with 60.7 g of o-xylene. This mixture was azeotropically distilled and 2 ml of the D 3 /xylene mixture were discarded. Acetonitrile (3.2 g), dimethylformamide (3.2 g) and the above lithiated PIB solution were added to the D 3 solution, whereupon the color changed to a pale yellow. The mixture was stirred for 3 hours and GC analysis showed 15% of the D 3 remaining. The reaction was terminated by adding 0.2 g of acetic acid and stirring for two hours. The solvent and unreacted D 3 were removed on a rotary evaporator at 85-90°C./0.13 kPa (1 mm Hg) for 2 hours. The resulting HOSiMe 2 O-ABA-SiMe 2 OH block copolymer (A = polydimethylsiloxane residue; B = PIB residue) was analyzed by GPC (in Toluene) and had M n = 11540 and M w = 13450. Example 4 An α,ω-dimethylsilanol polyisobutylene, PIB(SiMe- 2 OH) 2 , similar to that prepared in Example 2 was prepared by the methods of Examples 1 and 2 and was analyzed by GPC (in THF): M n = 5900 and M w /M n = 1.3. This α,ω-dimethylsilanol polyisobutylene (5.9 g; 1 x 10 -3 mole; 2 x 10 -3 mole SiOH) was dissolved in THF (20 ml) and stored over 0.3 nm (3Å) molecular sieves over night. This solution was treated with n-BuLi (0.6 ml, 9.6 x 10 -4 mole) under nitrogen to form a lithiated solution. D 3 (44.2 g) was stirred under nitrogen with 71.8 g of o-xylene, azeotropically distilled and 6 ml of the D 3 /xylene mixture was discarded. Acetonitrile (3.2 g), dimethylformamide (3.2 g) and the above lithiated solution were added to the D 3 solution, whereupon the color changed to a pale yellow. The mixture was stirred for 3 hours and fifteen minutes and GC analysis showed 5% of the D 3 remaining. The reaction was stopped by the addition of trimethylchlorosilane (0.32 g, 3 x 10 -3 mole), the mixture was stirred for two hours and then filtered through a pressure filter. A clear solution was obtained and the solvent and unreacted D 3 were removed on a rotary evaporator at 85-90°C./0.13 kPa (1 mm Hg) for 2 hours. The resulting Me 3 SiO-ABA-SiMe 3 block copolymer (A = polydimethylsiloxane residue; B = PIB residue) was analyzed by GPC (in toluene) and had M n = 8722 and M w = 12000. Example 5 Glissopal® 1000 was hydrosilylated with dimethylchlorosilane as follows. Glissopal® 1000 is a polyisobutylene having a high proportion of double bonds at one end of its molecule and having a number average molecular weight of 1180. It is a product of BASF AG (Germany). Glissopal® 1000 (300 g) was charged to a three-neck flask fitted with a magnetic stirring bar, condenser and dropping funnel. A toluene solution of a platinum complex made from platinous chloride and divinyltetramethyldisiloxane, as described in US Patent 5,175,325. Next, 250 µl of a 4.2% Pt solution was added and this combination heated to 70°C. under an atmosphere of nitrogen. Dimethylchlorosilane was added dropwise, the addition rate being controlled to maintain a reaction temperature of 65 to 70°C. (total silane added = 60 g). The solution was stirred overnight at 70-75°C. and the solvent and excess silane stripped off in a rotary evaporator at 85-90°C./0.27-0.67 kPa (2-5 torr) for 3 hours to provide a pale yellow polymer. NMR analysis confirmed a PIB polymer wherein the vinyl functionality was quantitatively converted to an end group of the formula -Si(Me 2 )Cl. The above hydrosilylated product was dissolved in 200 g of THF. Triethylamine (42 ml) was introduced to the THF solution and distilled water (7 g) was then slowly added. The mixture was stirred vigorously for 30 minutes and salt byproduct was filtered off using a pressure filter. The water and organic layers were separated and the latter was stored over Na 2 SO 4 . Volatiles were removed by vacuum distillation to provide a monofunctional silanol-terminated polyisobutylene (PIB-SiMe 2 OH) which contained SiOH functionality, as evidenced by IR and 29 Si NMR analysis. GPC (in THF) indicated M w = 1888 and M n = 1317. Example 6 The monofunctional silanol terminated polyisobutylene prepared in Example 5 (10 g; 7.59 x 10 -3 mole) and stored over 0.3 nm (3Å) molecular sieves was first dissolved in THF (20 g) and then n-BuLi (4 ml, 6.4 x 10 -3 mole) was added thereto under nitrogen to prepare a silanolate-functional polyisobutylene solution. D 3 (100 g) was stirred under nitrogen with 110 g of o-xylene and this was azeotropically distilled, whereupon 6 ml of the D 3 /xylene solution was discarded. Acetonitrile (6.1 g), dimethylformamide (6.7 g) and the above silanolate-functional polyisobutylene solution were added to the D 3 solution. The mixture became warm immediately and the color changed to a pale yellow. The mixture was stirred for 2 hours, at which point GC showed 14% of the D 3 remaining. Reaction was stopped by the addition of acetic acid (0.4 g, 6 x 10 -3 mole) and the mixture was left to stir for two hours. The solvent and unreacted D 3 were removed on a rotary evaporator at 85-90°C./0.13 kPa (1 mm Hg) for 2 hours and the product filtered through a pressure filter to provide a block copolymer of the formula B-A-SiMe 2 OH where B represents polyisobutylene residue and A represents polydimethylsiloxane residue. GPC analysis (in toluene) indicated M n = 8385 and M w = 9552.

Claims: A method for preparing a polyisobutylene-siloxane block copolymer, said method comprising: (I) lithiating (A) a polyisobutylene having one or more terminal silanol group with (B) an organolithium compound to yield a silanolate-functional polyisobutylene; (II) reacting the silanolate-functional polyisobutylene from step (I) with (C) a hexaorganocyclotrisiloxane of the formula (R 2 SiO) 3 in which R is a monovalent group independently selected from the group consisting of alkyl radicals having 1 to 6 carbon atoms, aryl radicals having 6 to 10 carbon atoms, and halogenated alkyl radicals having 2 to 6 carbon atoms to form a siloxanolate-functional block copolymer; and (III) capping the siloxanolate-functional block copolymer from step (II) with a compound selected from (D) a silane of the formula R' (4-a) SiX a wherein R' is a monovalent group independently selected from the group consisting of alkyl having 1 to 6 carbon atoms, alkenyl having 2 to 6 carbon atoms, aryl having 6 to 10 carbon atoms, halogenated alkyl having 2 to 6 carbon atoms, acryloxyalkyl radicals having 4 to 10 carbon atoms, methacryloxyalkyl radicals having 4 to 10 carbon atoms and alkenylaryl radicals having 8 to 14 carbon atoms, X is a hydrolyzable group and a is an integer having a value of 1 to 4, or (E) an acid. The method according to claim 1, wherein said component (A) is a homopolymer essentially consisting of isobutylene units and having one terminal silanol group. The method according to claims 1 or 2 wherein said component (C) is hexamethylcyclotrisiloxane and the molar ratio of said silanol groups to said organolithium compound is 0.05 to 1.00. The method according to claim 3 wherein X is chlorine atom, R' is methyl and said acid is selected from an organic acid or an inorganic acid. The method of any of claims 1 to 4 wherein said polyisobutylene (A) is a telechelic silanol-functional polyisobutylene. A block copolymer obtainable by the method of any of claims 1-5.

Inventors: SAXENA ANIL KUMAR, SUZUKI TOSHIO, SAXENA, ANIL KUMAR, SUZUKI, TOSHIO
Applicants: DOW CORNING, DOW CORNING CORPORATION
Application year: 1998
Main classification: C08G77
IPC codes: C08F8, C08G77