Method of making alcohol stable emulsions and microemulsions

Abstract: A solution of an alcohol stable emulsion or microemulsion containing an organopolysiloxane is made by polymerizing a cyclic siloxane in an aqueous medium containing the cyclic siloxane, a nonionic surfactant, an ionic surfactant and a catalyst, until an organopolysiloxane of desired molecular weight is obtained; adding a silicone polyether to the emulsion or microemulsion and mixing the silicone polyether and the emulsion or microemulsion to form a blend; and adding the blend of silicone polyether and emulsion or microemulsion to aqueous alcohol. It is beneficial to cool the blend to below 20-25°C. before adding it to aqueous alcohol. It is also beneficial to mix the silicone polyether and the emulsion or microemulsion without application of mechanically induced shear.

Description: This invention is directed to a method of making an emulsion or microemulsion that is stable in the presence of an alcohol. Thus, when silicone polyethers are added to silicone-in-water emulsions or microemulsions, stability in the presence of alcohols is the result. Such stability is useful in applications including personal care, household care and automotive care as well as applications in the coating industry. Silicone emulsions are not generally stable in the presence of an alcohol. In fact, alcohols such as methanol, ethanol and isopropanol are used to separate emulsions into two phases in order to analyze their contents. While EP-A 0459500 makes reference to the preparation of emulsions and microemulsions in the presence of an alcohol, it fails to teach the combination of an alcohol with a silicone polyether. In fact, silicone polyethers are not mentioned as being a component in that publication. Japanese patent application no. 07354461 discloses a water-in-oil emulsion composition comprises 0.05-5wt.% of a polyether-modified silicone of formula I [(a) is 1-5; (b), (c) are each 20-30; (n) is 8-20; (m) is 300-500; R is H, an alkyl], 7-60wt.%n of an oil component containing a polysiloxane of formula II, III or IV [(x) is 4-100; (z) is ≥1; (y)+(z) is 1-100; (q) is 3-7] in an amount of ≥60wt.%, 3-60wt.% of a powdery material whose surface is subjected to a water-repelling treatment, and 15-80wt.% of an ethyl alcohol aqueous solution having an ethyl alcohol/water ratio of 50/50 to 2/98. EP-A-0722972 discloses an organopolysiloxane gum emulsion is afforded by the emulsification of an organopolysiloxane gum in water. The organopolysiloxane gum emulsion comprises: (A) 100 weight parts organopolysiloxane gum whose plasticity at 25°C is at least 0.75 mm; (B) 1 to 100 weight parts emulsifying agent; and (C) 3 to 800 weight parts water. It has been discovered that water-soluble or water-dispersible silicone polyethers when post-added to previously-prepared silicone emulsions or silicone microemulsions, where organic surfactants are used to emulsify the silicone, provide superior stability to dilution with an alcohol such as ethanol. While stability to ethanol is preferred because of its widespread use in commercial applications, superior stability is also provided to dilution with other alcohols such as methyl alcohol, propyl alcohol, isopropyl alcohol, butyl alcohol and isobutyl alcohol. The structural and property relationships appreciated at this time suggest that higher molecular weight silicone polyethers provide the necessary coverage of the silicone particle surface. Surprisingly, the presence of propylene oxide, which does not contribute to the hydrophilic balance of silicone polyethers has not been determined to be a negative attribute. Some features of the method of incorporating the silicone polyether into an emulsion or microemulsion enhance its alcohol stability, the most notable of which are characterised in that adding the silicone polyether to the organopolysiloxane containing emulsion or microemulsion and mixing the silicone polyether and the organopolysiloxane containing emulsion or microemulsion is performed without the application of mechanically induced shear and wherein before adding the blend of the silicone polyether and the organopolysiloxane containing emulsion or microemulsion to aqueous alcohol, the blend of the silicone polyether and the organopolysiloxane containing emulsion or microemulsion is cooled to a temperature below 25°C and the pH of the blend is lowered to less than 5. The silicone polyether used herein has the formula MD 10-1,000 D' 1-100 M, most preferably the formula MD 100-500 D' 10-50 M, where M represents monofunctional unit R 3 SiO 1/2 , D represents difunctional unit R 2 SiO 2/2 and D' represents difunctional unit RR'SiO 2/2 , in which R is an alkyl group having 1-6 carbon atoms or an aryl group and R' is an oxyalkylene containing moiety. R' groups may have only oxyethylene (EO) units or a combination of oxyethylene (EO) and oxypropylene (PO) units. Preferred R' groups include oxyalkylene units in the ratio EO 10-100 PO 0-100 , most preferably, EO 10-30 PO 1-30 . R' moiety typically also includes a divalent radical such as -C m H 2m - where m is 2-8, for connecting the oxyalkylene portion of moiety R' co the siloxane backbone; and a terminating radical for the oxyalkylene portion of moiety R', such as hydrogen, hydroxyl, alkyl, aryl, alkoxy or acyloxy. The silicone polyether used herein can also be of a type having the formula M'D 10-1,000 D' 0-100 M', most preferably formula M'D 100-500 D' 0-50 M', where M' represents monofunctional unit R 2 R'SiO 1/2 , D represents difunctional unit R 2 SiO 2/2 and D' represents difunctional unit RR'SiO 2/2 in which R is an alkyl group having 1-6 carbon atoms or an aryl group and R' is an oxyalkylene containing moiety. As noted above, R' groups may have only oxyethylene (EO) units or a combination of oxyethylene (EO) and oxypropylene (PO) units. Again, preferred R' groups include oxyalkylene units in the ratio EO 10-100 PO 0-100 , most preferably EO 10-30 PO 1-30 . As also noted above, the moiety R' typically includes a divalent radical -C m H 2m - where m is 2-8, for connecting the oxyalkylene portion of moiety R' to the siloxane backbone; as well as a terminating radical for the oxyalkylene portion of moiety R', such as hydrogen, hydroxyl, alkyl, aryl, alkoxy or acyloxy. Siloxane-oxyalkylene copolymers, i.e., silicone polyethers, are prepared according to methods generally described in "Chemistry and Technology of Silicones", by Walter Noll , Academic Press Inc., Orlando, Florida, (1968), on Pages 373-376. In this regard, Table 1 shows some representative Silicone Polyethers referred to hereafter in our examples. Silicone Polyether Structure Weight % EO Weight % PO HLB A EO 19 0 6.8 B EO 40 0 8.0 C EO/PO 34 0.4 6.8 D EO/PO 41 12 8.2 E EO/PO 34 39 5.0 F EO/PO 32 42 6.4 G EO/PO 30 40 5.7 Silicone Polyethers A and B have less than 20 D units and less than 5 D' units. Silicone Polyethers C-G have from 100-200 D units and 10-30 D' units. In Table 1, hydophilic lipophilic balance (HLB) is determined by calculating the weight percent of EO and dividing this value by five. Silicones are often provided as aqueous emulsions or microemulsions of a polydimethylsiloxane stabilized in the emulsion or microemulsion by one or more ionic or nonionic surfactants. Such emulsions and microemulsions are prepared mechanically or by emulsion polymerization, but according to our invention, emulsions and microemulsions prepared by emulsion polymerization are preferred. The siloxane in the aqueous emulsion or microemulsion is a linear or branched chain siloxane fluid having a viscosity of 100-300,000 mm 2 /s at 25°C. Most useful are siloxane polymers and copolymers having a viscosity in the range of 300-60,000 mm 2 /s, most preferably 350-15,000 mm 2 /s. A mixture of siloxanes having relatively higher and relatively lower viscosity can also be employed. Such polysiloxanes contain the characteristic difunctional repeating "D" unit: in which n is greater than 1; and R 1 and R 2 are each independently alkyl radicals having 1-7 carbon atoms or a phenyl group. Illustrative siloxanes are polydimethylsiloxane, polydiethylsiloxane, polymethylethylsiloxane, polymethylphenylsiloxane and polydiphenylsiloxane. Preferably, the siloxane is trimethylsiloxy-terminated, but it can include hydroxy-endblocking units as well. While the siloxane can contain "D" units other than dimethylsiloxane, such as diphenyl siloxane or methylphenyl siloxane, from the standpoint of economics, siloxane polymers with dimethylsiloxane "D" units -[(CH 3 ) 2 SiO]- are most preferred. Yet, in some instances, it might be appropriate for R 1 or R 2 to be another functional group, namely, an aminoalkyl, carboxyalkyl, haloalkyl, acrylate, acryloxy, acrylamide or vinyl group. To contrast the difference between techniques for preparing silicone containing emulsions and microemulsions, it is noted that a mechanical emulsion is typically a composition containing a trimethylsiloxy-terminated polydimethylsiloxane stabilized by a nonionic surfactant. The siloxane is usually present in the emulsion in the form of particles having a diameter greater than 140 nanometers but less than 350 nanometers, most preferably less than 300 nanometers. These mechanical emulsions are prepared by known mechanical processes such as are described in US Patent 5,017,221 and in EP-A 0463431. According to such mechanical processes, water, one or more nonionic surfactants and the siloxane are simply mixed together and homogenized using a laboratory homogenizer or other device for applying vigorous agitation. These mechanical emulsions typically have a pH of 7-9.5 and contain 10-80% by weight of the siloxane, preferably 20-60%, 0.01-15% by weight of the nonionic surfactant(s), the balance being water. On the other hand, and according to our invention, emulsion polymerization is the technique used to prepare suitable aqueous emulsions or microemulsions containing polydiorganosiloxanes, which are stabilized in the emulsions and microemulsions by a nonionic surfactant and an ionic surfactant. The siloxane is present in the microemulsion as particles having a diameter of less than 140 nanometers, preferably less than 50 nanometers. Fine emulsions contain a siloxane as particles with a diameter of 140-300 nanometers. Standard emulsions contain a siloxane as particles with a diameter greater than 300 nanometers. These emulsions and microemulsions are most preferably prepared by the emulsion polymerization process described in EP-A 0459500. According to that process, stable, oil-free polysiloxane emulsions and microemulsions are prepared by mixing a cyclic siloxane, a nonionic surfactant, an ionic surfactant, water and a condensation polymerization catalyst. The mixture is heated and agitated at a polymerization reaction temperature until essentially all of the cyclic siloxane is reacted and a stable, oil-free emulsion or microemulsion is formed. The emulsions and microemulsions typically have a pH of 6-7.5 and contain 10-70 % by weight of the siloxane polymer, preferably 25-60 %, 0.5-30 % by weight of the nonionic surfactant, 0.05-30 % by weight of the ionic surfactant, preferably 0.5-20 %, the balance being water. Any conventional nonionic surfactant can be used to prepare the emulsions and microemulsions. One suitable type of nonionic emulsifier is an ethoxylated fatty alcohol. Such fatty alcohol ethoxylates contain the characteristic -(OCH 2 CH 2 ) a OH group attached to a fatty hydrocarbon residue of 8-20 carbon atoms such as lauryl (C 12 ), cetyl (C 16 ) and stearyl (C 18 ). Integer "a" can be 1-100 but is more typically 12-40. Commercial products include various polyoxyethylene fatty alcohols sold as BRIJ by ICI Americas Incorporated, Wilmington, Delaware; EMERY by the Henkel Corporation/Emery Group, Ambler, Pennsylvania; ETHOSPERSE® by Lonza Incorporated, Fairlawn, New Jersey; and PROMULGEN® by the Amerchol Corporation, Edison, New Jersey. One especially useful nonionic surfactant is BRIJ 35 Liquid. This polyoxyethylene (23) lauryl ether has an HLB value of 16.9 and the formula C 12 H 25 (OCH 2 CH 2 ) 23 OH. Laureth-23 is the International Nomenclature Cosmetic Ingredient (INCI) name assigned by The Cosmetic, Toiletry, and Fragrance Association (CTFA), Washington, DC; to polyoxyethylene (23) lauryl ether. Laureth-23 is also sold as AMEROXOL® LE-23 by the Amerchol Corporation, Edison, New Jersey; EMTHOX 5877 by the Henkel Corporation/Emery Group, Ambler, Pennsylvania; MACOL® LA-23 by PPG/Mazer, Gurnee, Illinois; and WITCONOL® 5964 by the Witco Corporation, New York, New York. Other useful polyoxyethylene fatty alcohols are polyoxyethylene (4) lauryl ether (LAURETH-4), polyoxyethylene (2) cetyl ether (CETEARETH-2), polyoxyethylene (10) cetyl ether (CETEARETH-10), polyoxyethylene (20) cetyl ether (CETEARETH-20), polyoxyethylene (2) stearyl ether (STEARETH-2), polyoxyethylene (10) stearyl ether (STEARETH-10), polyoxyethylene (20) stearyl ether (STEARETH-20), polyoxyethylene (21) stearyl ether (STEARETH-21), polyoxyethylene (100) stearyl ether (STEARETH-100), polyoxyethylene (2) oleyl ether (OLETH-2), polyoxyethylene (10) oleyl ether (OLETH-10) and polyoxyethylene (20) oleyl ether (OLETH-20). Additional suitable commercial nonionic surfactants are ethoxylated alcohols like TERGITOL® and ethoxylated alkyl phenols like TRITON®, both products of Union Carbide Corporation, Danbury, Connecticut. Similar products are marketed as NEODOL® by Shell Chemical Company, Houston, Texas; MACOL® by PPG Industries, Gurnee, Illinois; and TRYCOL by Henkel Corporation, Ambler, Pennsylvania. Another useful nonionic surfactant for preparing emulsions and microemulsions according to our invention is ISOLAURETH-6, which is CTFA's INCI designation for the polyethylene glycol ether of branched chain aliphatic 12 carbon containing alcohols conforming to the formula C 12 H 25 (OCH 2 CH 2 ) 6 OH. In preparing emulsions and microemulsions with this surfactant, a small amount of an anionic surfactant such as the sodium salt of an alkylaryl polyether sulfate is included. In addition, fatty acid alkanolamides or amine oxides are used. Fatty acid alkanolamide surfactants include fatty acid diethanolamides namely isostearic acid diethanolamide, lauric acid diethanolamide, capric acid diethanolamide, coconut fatty acid diethanolamide, linoleic acid diethanolamide, myristic acid diethanolamide, oleic acid diethanolamide and stearic acid diethanolamide; fatty acid monoethanolamides such as coconut fatty acid monoethanolamide; and the fatty acid monoisopropanolamides, oleic acid monoisopropanolamide and lauric acid monoisopropanolamide. Commercial products include WITCAMIDE® sold by Witco Corporation, New York, New York. Amine oxide surfactants include N-alkyl amine oxides, namely N-cocodimethylamine oxide, N-lauryl dimethylamine oxide, N-myristyl dimethylamine oxide and N-stearyl dimethylamine oxide; the N-acyl amine oxides, N-cocamidopropyl dimethylamine oxide and N-tallowamidopropyl dimethylamine oxide; and the N-alkoxyalkyl amine oxide bis(2-hydroxyethyl) C 12-15 alkoxy-propylamine oxide. Other amine oxide surfactants are lauric acid diethanolamide, N-lauryl dimethylamine oxide, coconut acid diethanolamide, myristic acid diethanolamide and oleic acid diethanolamide. Commercial products are AMMONYX by the Stepan Company, Northfield, Illinois; BARLOX® by Lonza Incorporated, Fairlawn, New Jersey; and MACKAMINE by The McIntyre Group Limited, University Park, Illinois. The SPAN and TWEEN are sorbitan derivatives sold by ICI Americas Incorporated, Wilmington, Delaware; and the PLURONIC® propylene oxide-ethylene oxide block polymers sold by BASF Corporation, Parsippany, New Jersey; may also be employed. The ionic surfactant used to prepare the emulsion or microemulsion is any conventional anionic emulsifier including sulfonic acids and their salt derivatives. Some useful anionic surfactants are alkali metal sulforicinates; sulfonated glyceryl esters of fatty acids including sulfonated monoglycerides of coconut oil acids; salts of sulfonated monovalent alcohol esters such as sodium oleylisothionate; amides of amino sulfonic acids such as the sodium salt of oleyl methyl tauride; sulfonated products of fatty acid nitriles such as palmitonitrile sulfonate; sulfonated aromatic hydrocarbons such as sodium alpha-naphthalene monosulfonate; condensation products of naphthalene sulfonic acids with formaldehyde; sodium octahydroanthracene sulfonate; alkali metal alkyl sulfates, ether sulfates having alkyl groups of 8 or more carbon atoms and alkylarylsulfonates having one or more alkyl groups of 8 or more carbon atoms. Commercial anionic surfactants include alkylarylsulfonates such as dodecylbenzenesulfonic acid sold as BIO-SOFT S-100 by the Stepan Company, Northfield, Illinois. The ionic surfactant can also be any conventional cationic emulsifier used in emulsion polymerization. Such cationic surfactants include fatty acid amines, amides and their salts. Suitable cationic surfactants are exemplified by aliphatic fatty amines and their derivatives including dodecylamine acetate, octadecylamine acetate and acetates of the amines of tallow fatty acids; homologues of aromatic amines having fatty chains such as dodecylanalin; fatty amides derived from aliphatic diamines such as undecylimidazoline; fatty amides derived from di-substituted amines such as oleylaminodiethylamine; derivatives of ethylene diamine; quaternary ammonium compounds including tallow trimethyl ammonium chloride, dioctadecyldimethyl ammonium chloride, didodecyldimethyl ammonium chloride and dihexadecyldimethyl ammonium chloride; amide derivatives of amino alcohols such as beta-hydroxyethyl sterarylamide; amine salts of long chain fatty acids; quaternary ammonium bases derived from fatty amides of di-substituted diamines such as oleylbenzylaminoethylene diethylamine hydrochloride; quaternary ammonium bases of benzimidazolines such as methylheptadecyl benzimidazol hydrobromide; basic compounds of pyridinium and its derivatives such as cetylpyridinium chloride; sulfonium compounds such as octadecylsulfonium methyl sulfate; quaternary ammonium compounds of betaine such as betaine compounds of diethylamino acetic acid and octadecylchloromethyl ether; urethanes of ethylene diamine including condensation products of stearic acid and diethylene triamine; polyethylene diamines; and polypropanol polyethanolamines. Commercial cationic surfactants include the products ARQUAD T-27W, ARQUAD 16-29, ARQUAD C-33, ARQUAD T-50 and ETHOQUAD T/13 ACETATE sold by AKZO Chemicals, Inc., Chicago, Illinois. Any catalyst that is capable of polymerizing cyclic siloxanes in the presence of water is useful in the preparation of the emulsion or microemulsion. Catalysts include condensation polymerization catalysts capable of cleaving siloxane bonds. Examples of condensation polymerization catalysts are strong acids such as substituted benzenesulfonic acids, aliphatic sulfonic acids, hydrochloric acid and sulfuric acid; and strong bases such as quaternary ammonium hydroxides and metal hydroxides. Ionic surfactants such as dodecylbenzenesulfonic acid can additionally function as catalyst. Other useful catalytic systems include phase transfer catalysts such as tetrabutyl ammonium hydroxide or ion exchange resins where a catalyst is formed in sicu. Silicone polyethers (SPE) A-G shown above in Table 1 were added to a polydiorganosiloxane anionic or cationic microemulsion (MEM) prepared by the emulsion polymerization process. The amount of SPE employed is between 1-20 percent by weight, but is preferably 5-10 percent by weight, based on the total weight of the blend of the SPE and the MEM. The MEM contained 23 weight percent of silicone solids. After the SPE/MEM blend was made, it was added to mixtures of water and ethanol at a level of 5 weight percent silicone. The initial percent transmittance (% T) of the aqueous ethanol solution was measured using a Spectronic™ 21 Spectrophotometer manufactured by the Milton Roy Company. Stability was monitored by measuring the % T and making visual observations of the solution. Time to Fail was determined and was reported as an Initial Stability and as a Long Term Stability and indicates how long the solution was stable, as initially prepared and over the longer term. Instability, for purposes of our invention, is defined as the silicone coming out of the solution and/or the % T falling to a value below 70 percent. The following examples are set forth to demonstrate our invention in more detail. Reference Example I An emulsion polymer was prepared from cyclic siloxanes according to technique described in EP-A 0459500 using a combination of an anionic surfactant and a nonionic surfactant. The resulting polydimethylsiloxane homopolymer had a viscosity of 86,000 mPa·s as measured on a Brookfield™ cone/plate viscometer Model HBDV-III with spindle CP-52 at 2.5 rpm. This microemulsion, referred to hereafter as Microemulsion A, contained 23% by weight of the homopolymer and had a particle size of 33 nanometers as measured with a Leeds & Northrup Microtrac ® UPA particle sizer. 92.5 parts of microemulsion A and 7.5 parts of Silicone Polyether A were mixed until a uniform blend was obtained. Reference Example II 17.2 parts of the blend in Reference Example I (containing 5.2 parts of the silicone active) were added to 41.4 parts water and mixed. 41.4 parts ethanol were then added. For solutions of microemulsions, clarity was used as an indication of stability. Clarity was determined by measuring the percent transmittance (% T) using a Milton Roy Company Spectronic™ 21 spectrophotometer at a wavelength of 580 nanometer. The sample was also monitored over time for % T and stability. When the % Transmittance fell below 70 or the solution showed other indications of instability, such as oil appearing on the surface, it was designated a failure. The solution in this example had an initial % T of 75 which fell to 67.5 in one week. Reference Example III Ten parts of Silicone Polyether B were added to 90 parts of Microemulsion A and mixed. Reference Example IV Ten parts of Silicone Polyether C were added to 90 parts of Microemulsion A and mixed. Reference Example V Ten parts of Silicone Polyether D were added to 90 parts of Microemulsion A and mixed. Reference Example VI Ten parts of Silicone Polyether E were added to 90 parts of Microemulsion A and mixed. Reference Example VII Solutions were prepared from each of the microemulsions in Reference Examples III-VI as follows. To a container, 15.3 parts of each microemulsion in the examples containing 5 parts of the silicone active were added to 26.7 parts water and mixed. Ethanol was then added in the amount of 58 parts. The results are shown below. Reference Example Initial % T Initial Stability Long-term Stability III 37.5 fail Not applicable IV 87.5 pass precipitated in 2 weeks V 90.8 pass % T < 70 in 2 weeks VI 90.5 pass % T = 88.5 after 10 weeks, small amount of polymer precipitate A comparison of Reference Examples III and IV illustrates one benefit gained by addition of polypropylene oxide to the silicone polyether. Thus, Reference Example III which incorporated a silicone polyether containing only polyethylene oxide units was immediately unstable. Reference Example IV used a silicone polyether with only a small amount of polypropylene oxide units but had excellent clarity and was stable for 2 weeks. Similarly, Reference Example VI contained a silicone polyether with a higher level of polypropylene oxide units than Reference Example V and it was much more stable in aqueous ethanol. Reference Example VIII Another emulsion polymer was prepared from cyclic siloxanes according to the technique described in EP-A 0459500 using a combination of an anionic surfactant and a nonionic surfactant. The resulting polydimethylsiloxane homopolymer had a viscosity of 4,800 mPa·s. This microemulsion, referred to as Microemulsion B hereafter, contained 23 % by weight of the homopolymer and had a particle size of 31 nanometers. After adding 10 parts of the Silicone Polyether F to 90 parts of Microemulsion B, the blend was hand mixed gently by stirring it with a spatula. Reference Example IX After adding 10 parts of Silicone Polyether F to 90 parts of Microemulsion B, the mixture was stirred using a high shear blade for 30 minutes. Reference Example X After adding 10 parts of Silicone Polyether F to 90 parts of Microemulsion B, the mixture was stirred using a high shear blade, then mixed gently using a laboratory scale air wheel for 24 hours. Reference Example XI After adding 10 parts of Silicone Polyether F to 90 parts of Microemulsion B and mixing by hand, the sample was cooled at 0°C. for 24 hours. Reference Example XII Aqueous ethanol solutions were prepared using the blends of Reference Examples VIII-XI. Each microemulsion/silicone polyether blend was mixed at a level of 17.6 parts (containing 5.8 parts of the silicone active), with 41.2 parts of water. 41.2 parts ethanol was then added. The results are shown below. Reference Example Initial % T Initial Stability Long-term Stability VIII 89.0 pass % T < 70 after 9 weeks IX 88.0 pass % T < 70 after 2 weeks X 76.0 pass % T < 70 after 1 week XI 89.0 pass stable long term A comparison of Reference Examples VIII and XI with Reference Examples IX and X demonstrates the negative impact of shear when making silicone polyether containing microemulsions. Reference Example XI further suggests that better stability to ethanol is obtained when the composition is cooled. Comparative Example 1 This comparative example was conducted to determine if the silicone polyether could be added to the polydimethylsiloxane in the aqueous ethanol solution with the same effect. The solutions of the previous example contained 5.8 % silicone active, 1.75 % silicone polyether and 4.0 % polydimethylsiloxane. For Comparative Example 1, 15.85 parts of Microemulsion B were added to 41.2 parts water. Then 1.75 parts of Silicone Polyether F were added. After mixing, 41.2 parts of ethanol were added. Comparative Example 2 To determine how stable a microemulsion without a silicone polyether was in the presence of ethanol, 15.85 parts of Microemulsion B were added to 42.95 parts of water. After mixing, 41.2 parts of ethanol were added. Comparative Example 3 This example reflects the aqueous stability of a microemulsion and is provided as a reference for clarity. Water was added in the amount of 84.15 parts to 15.85 parts of Microemulsion B. Shown below are the stability results for Comparative Examples 1-3. Data for Reference Example XI is provided for purposes of comparison with our invention. Example Initial % T Initial Stability Long-term Stability Comparative 1 65.0 fail Not applicable Comparative 2 9.0 fail Not applicable Comparative 3 86.5 pass stable Reference Example XI 89.0 pass stable long term The results indicate that mixing a silicone polyether with a microemulsion in solution does not provide the same benefit obtained by formulating the silicone polyether into the microemulsion. Reference Example XIII Yet another emulsion polymer was prepared from cyclic siloxanes according to the process described in EP-A 0459500 using a combination of a cationic surfactant and a nonionic surfactant. The resulting polydimethylsiloxane homopolymer had a viscosity of 1,300 mPa·s. This microemulsion contained 23 % by weight of the homopolymer and had a particle size of 21 nanometers. Ten parts of Silicone Polyether G were added to 90 parts of this cationic microemulsion. An aqueous ethanol solution was then prepared by adding 15.4 parts of the resulting silicone polyether containing microemulsion to 26.6 parts of water, followed by the addition of 58 parts of ethanol. The resulting solution had an initial % Transmittance of 87 and was initially stable. Reference Example XIV An additional emulsion polymer was prepared from cyclic siloxanes and an aminoalkoxysilane according to the process described in EP-A 0459500 using a combination of a cationic surfactant and a nonionic surfactant. The resulting aminopolydimethylsiloxane copolymer had a viscosity of 2,000 mPa·s. This microemulsion contained 23 % by weight of the copolymer and had a particle size of 30 nanometers. Ten parts of Silicone Polyether D were added to 90 parts of this cationic aminofunctional microemulsion. An aqueous ethanol solution was then prepared by adding 15.4 parts of the resulting Silicone Polyether containing microemulsion to 26.6 parts of water, followed by the addition of 58 parts of ethanol. The resulting solution had an initial % Transmittance of 87 and was initially stable. Reference Example XV A mechanical emulsion of a polydimethylsiloxane with a fluid viscosity of 60,000 mm 2 /s was prepared using a nonionic surfactant by a standard technique described in EP-A 0463431. The resulting mechanical emulsion contained 56% by weight of the polydimethylsiloxane and had a particle size of 260 nanometer. Silicone Polyether G was added at a level of 12 parts to 32 parts of water. This solution was then added to 56 parts of the mechanical emulsion. An aqueous ethanol solution was prepared by adding 15.62 parts (containing 5 parts of the silicone active) of the silicone polyether modified mechanical emulsion to 29.38 parts of water. After mixing briefly, 55 parts of ethanol was added. The solution remained milky-white, but it was homogeneous for an indefinite period of time. Reference Example XV-A Comparative A control solution containing only the mechanical emulsion of Reference Example XV without the Silicone Polyether separated within one hour. The following examples demonstrate the stability of our alcohol stable emulsions and microemulsions in the presence of higher levels of alcohol by modification of pH. Reference Example XVI Reference Example VI was repeated and ten parts of Silicone Polyether E were added to 90 parts of Microemulsion A and mixed. Reference Example XVII Ten parts of Silicone Polyether E were added to 90 parts of Microemulsion A and mixed. 0.50 weight percent of dodecylbenzene sulfonic acid was added which lowered the pH from 6.2 to 4.0. Reference Example XVIII Ten parts of Silicone Polyether E were added to 90 parts of Microemulsion A and mixed. 0.75 weight percent of dodecylbenzene sulfonic acid was added which lowered the pH from 6.2 to 3.7. Reference Example XIX Solutions were prepared for each blend in Reference Examples XVI-XVIII as follows. To a container, 15.1 parts of each blend in Reference Examples XVI-XVIII were added to 0.4 parts of water and mixed. 83.5 parts of ethanol were then added. Although the % T of the solution containing the blend of Reference Example XVI was initially 94, the % T fell to 38 within 24 hours. In contrast and according to this feature of our invention, within the same period of time, the blend of Reference Example XVII remained at 84 % T and the % T of the blend of Reference Example XVIII remained at 90 % T. These results demonstrate the favorable effect of pH adjustments on incorporation of higher volumes of ethanol. The apparent pH of the blends were 5.0 for Reference Example XVII and 4.5 for Reference Example XVIII. Solutions made according to our invention are especially useful in preparing personal care products, household care products, automotive care products and coating products. In the personal care arena in particular, the products are used for application to hair, skin or underarm areas.

Claims: A method of making a solution of an alcohol stable emulsion or microemulsion containing an organopolysiloxane comprising: polymerizing a cyclic siloxane in an aqueous medium containing the cyclic siloxane, a nonionic surfactant, an ionic surfactant and a catalyst, until an organopolysiloxane of desired molecular weight is obtained; adding a silicone polyether to the organopolysiloxane containing emulsion or microemulsion and mixing the silicone polyether and the organopolysiloxane containing emulsion or microemulsion to form a blend wherein the silicone polyether has the formula MD 10-1,000 D' 1-100 M, or M'D 10-1,000 D' 0-100 M' , where M is monofunctional unit R 3 SiO 1/2 ; M' is monofunctional unit R 2 R'SiO 1/2 ; D is difunctional unit R 2 SiO 2/2 ; D' is difunctional unit RR'SiO 2/2 ; R is an alkyl group having 1-6 carbon atoms or an aryl group; R' is an oxyalkylene containing moiety which further includes oxyethylene (EO) and oxypropylene (PO) units in the ratio EO 10-30 PO 1-30 ; a divalent radical -C m H 2m - where m is 2-8 for connecting the oxyalkylene portion of moiety R' to the siloxane backbone of the silicone polyether; and a terminating radical for the oxyalkylene portion of moiety R' selected from the group consisting of hydrogen, hydroxyl, alkyl, aryl, alkoxy and acyloxy; and adding the blend of the silicone polyether and organopolysiloxane containing emulsion or microemulsion to aqueous alcohol to form the solution, characterised in that adding the silicone polyether to the organopolysiloxane containing emulsion or microemulsion and mixing the silicone polyether and the organopolysiloxane containing emulsion or microemulsion is performed without the application of mechanically induced shear and wherein before adding the blend of the silicone polyether and the organopolysiloxane containing emulsion or microemulsion to aqueous alcohol, the blend of the silicone polyether and the organopolysiloxane containing emulsion or microemulsion is cooled to a temperature below 25°C and the pH of the blend is lowered to less than 5. A method of making a solution of an alcohol stable emulsion or microemulsion containing an organopolysiloxane comprising: mechanically preparing an emulsion or microemulsion in an aqueous medium containing an organopolysiloxane of a desired molecular weight and at least one surfactant; adding a silicone polyether to the organopolysiloxane containing emulsion or microemulsion and mixing the silicone polyether and the organopolysiloxane containing emulsion or microemulsion to form a blend wherein the silicone polyether has the formula MD 10-1,000 D' 1-100 M, or M'D 10-1,000 D' 1-100 M', where M is monofunctional unit R 3 SiO 1/2 ; M' is monofunctional unit R 2 R'SiO 1/2 ; D is difunctional unit R 2 SiO 2/2 ; D' is difunctional unit RR'SiO 2/2 ; R is an alkyl group having 1-6 carbon atoms or an aryl group; and R' is an oxyalkylene containing moiety which further includes oxyethylene (EO) and oxypropylene (PO) units in the ratio EO 10-30 PO 1-30 ; a divalent radical -C m H 2m - where m is 2-8 for connecting the oxyalkylene portion of moiety R' to the siloxane backbone of the silicone polyether; and a terminating radical for the oxyalkylene portion of moiety R' selected from the group consisting of hydrogen, hydroxyl, alkyl, aryl, alkoxy and acyloxy; and adding the blend of the silicone polyether and organopolysiloxane containing emulsion or microemulsion to aqueous alcohol to form the solution, characterised in that adding the silicone polyether to the organopolysiloxane containing emulsion or microemulsion and mixing the silicone polyether and the organopolysiloxane containing emulsion or microemulsion is performed without the application of mechanically induced shear and wherein before adding the blend of the silicone polyether and the organopolysiloxane containing emulsion or microemulsion to aqueous alcohol, the blend of the silicone polyether and the organopolysiloxane containing emulsion or microemulsion is cooled to a temperature below 25°C and the pH is lowered to less than 5.

Inventors: GEE RONALD PAUL, VINCENT JUDITH MERVANE, GEE, RONALD PAUL, VINCENT, JUDITH MERVANE
Applicants: DOW CORNING, DOW CORNING CORPORATION
Application year: 1998
Main classification: C08J3
IPC codes: C08L83, C08J3