Ink jet ink compositions comprising hydroxyamide derivatives and printing processes

Abstract: An ink jet ink composition comprises water; a colorant selected from the group consisting of a dye, a pigment, and a mixture of a dye and pigment; and a material selected from the group consisting of (1) a hydroxyamide derivative having at least one hydroxyl group and at least one amide group; (2) a mercaptoamide derivative having at least one mercaptol group and at least one amide group; (3) a hydroxythioamide derivative having at least one hydroxyl group and at least one thioamide group; (4) a mercaptothioamide derivative having at least one mercaptol group and at least one thioamide group; (5) an oxyalkylene(alkyleneoxide) reaction product of the above said derivatives; (6) a thioalkylene(alkylenesulfide) reaction product of the above said derivatives; and (7) mixtures thereof. The inks comprising the said ink jet ink composition exhibit good latency especially in a high resolution thermal ink jet printhead (e.g., 600 spi) and can be printed onto a print substrate either with or without heat for the drying to give excellent images with reduced curl and cockle.

Description: The present invention is directed to aqueous ink compositions. More specifically, the present invention is directed to aqueous ink compositions comprising hydroxyamide derivatives and their oxyalkylene reaction products as humectants and anti-curl ink additives for use in ink jet printing processes. Ink jet printing is a non-impact printing method that produces droplets of ink that are deposited on a print substrate (recording medium) such as paper or transparent film in response to an electronic digital signal. Thermal or bubble jet drop-on-demand ink jet printers have found broad applications as output for personal computers in the office and in the home. A major concern with all ink jet printers, and high resolution ink jet printers in particular, is plugging or clogging of nozzles during operation and between operations. This is caused by evaporation of an organic solvent or water or both from the opening of the nozzle. In dye-based inks, this evaporation can cause crystallization or precipitation of soluble components such as dye or solid additives and increase viscosity of the ink fluid. In pigment-based inks, this evaporation can cause precipitation or agglomeration of the pigment particles due to destabilization of a pigment dispersant and pigment particles. In addition, it can increase the chance of pigment particle collision in the ink, thereby causing flocculation or agglomeration, or aggregation of the pigment particles. Precipitation of solid ink additives and an increase in viscosity of ink fluid may also occur. The precipitation of pigments and solid ink additives as well as the increase in ink viscosity affect the ability of the heater (i.e., a resistor) of a printhead to fire a successful drop of ink through a nozzle. Another important requirement for ink jet inks, especially for pigment-based inks, is for the pigment particles to remain stable and uniformly dispersed in the ink throughout the life of the ink jet cartridge. Dye-based ink jet inks are homogeneous systems without pigment particles but suffer from deficiencies in waterfastness (water resistance), and lightfastness (light resistance) after being printed on various substrates. Pigment inks provide an image with high optical density and sharp edges as well as very good waterfastness and lightfastness. Therefore, pigments are a preferred alternative to dyes in an ink jet ink, provided that the pigment particles and dispersions can be made stable to prevent undesired flocculation and/or aggregation and settling. In printing a solid area, a large quantity of an aqueous ink jet ink is deposited on a print substrate (e.g., plain papers) which can cause curl upon drying possibly due to the formation of differential stress between the imaging surface and the nonimaging surface. In a severe case, the paper printed with an ink to cover a large solid area bends toward the image and forms a scroll or a tube. This type of severe paper curl creates a problem for viewing and storing ink jet images for archival purpose. One method to reduce paper curl is to use a curl reducing agent in ink jet inks. A desirable curl reduction agent will not interfere with the jetting performance of an ink and will provide long latency for high resolution printing and good compatibility with other ingredients in inks including dyes and pigments. Therefore, there is a need for obtaining a novel curl reducing agent in ink jet ink that can be jetted property. In an effort to reduce paper cockle and curl in ink jet printers, efforts have been made to provide anti-curl and anti-cockle agents to reduce this problem. For example, US-A-5,356,464 describes anti-curl agents that may be utilized in ink jet inks. US-A-5,207,824 describes an ink jet ink comprising an anti-cockle agent for thermal ink jet printers. Some of those materials have undesirable high viscosity at a concentration that is effective for curl reduction. Sometime they tend to contribute to low latency for inks intended for high resolution ink jet printing and jetting difficulty. Another problem encountered in employing aqueous ink jet ink compositions is kogation. Occasionally, as an ink in an ink jet printhead comprising resistors (or thermal energy generators) is heated and vaporized, some of the ink components will undergo thermal breakdown. This thermal decomposition leads to deposition of residue on the resistor's surface which is known in the art as "kogation." Such ink deposits insulate the thermal heating of an ink on the resistor surface, thereby causing reduced efficiency of bubble formation, decreased ejection velocity of the ink drops, reduced drop volume delivered to the print substrate and ink misdirectionality. Consequently, print quality is reduced and the incapability of bubble formation may result in failure of the printhead and ink jet printer to print. Thus, ink jet ink compositions employing materials like novel humectants that can reduce (1) the rate of evaporation of the ink jet ink, (2) the chance of clogging of the ink jet nozzles, and (3) the rate of formation of kogation are particularly desirable. The ink jet ink compositions of the present invention fulfill the above needs without any deleterious effects such as inducing undesired plug of the printhead nozzles or inferior print quality. EP-A-526,198 discloses ink jet ink compositions comprising water, a colorant and a further component selected from the group consisting of amides, cyclic amides and cyclic esters. The amides and cyclic amides may contain hydroxy groups. US-A-5,173,112 discloses an ink jet ink composition comprising water, a colorant and an organic cosolvent which may be an alkyl diol diamide, a hydroxyamide or a hydroxyalkyl urea. US-A-3,889,269 discloses an ink jet ink composition comprising water, a colorant and a hydroxyamide. EP-A-446,618 discloses an ink jet ink composition comprising water, a colorant and a hydroxyamide. The present invention provides ink jet ink compositions as defined in claims 1 and 2. Preferred embodiments of the present invention are set forth in the claims. The present invention relates to aqueous ink jet inks comprising specific hydroxyamide derivatives having at least one hydroxyl group and at least one amide group in a compound. The present invention also relates in a preferred aspect to ink jet inks comprising reaction (condensation) products of the hydroxyamide derivatives with an alkyleneoxide, including ethyleneoxide or propyleneoxide and mixtures thereof. The hydroxyamide derivatives and their oxyalkylene reaction products are water soluble or compatible and can be used as humectants, thereby providing the aqueous ink jet ink with long latency. For example, the ink jet inks in embodiments of the present invention possess a latency of greater than or equal to 10 seconds in a printer having at least one nozzle of a channel width (nozzle opening) in the range from 10 to 49 µm (microns). In addition, the humectants used in this invention also give ink jet ink compositions a good curl reduction property. The ink jet inks of the present invention can be employed for both dye-based and pigment-based inks. The ink jet inks of the present invention have the advantages of reducing (1) the rate of ink evaporation; (2) the undesired clogging of the ink jet nozzles with a colorant or a solid ink additive; (3) kogation; and (4) paper curl. The present invention also provides ink jet inks having improved jetting efficiency and print quality for high resolution printers. The present invention provides ink jet inks that are capable of printing at a fast speed. The present invention is directed to ink jet inks comprising at least (1) a hydroxyamide derivative having at least one hydroxyl group and at least one amide group, (2) an isomer of such a hydroxyamide derivative containing at least a heteroatom (e.g., N, S, or Se either with or without an aromatic and/or heterocyclic ring), (3) an oxyalkylene (alkyleneoxide) reaction product of the aforementioned derivatives, (4) isomers of the aforementioned derivatives, and (5) mixtures thereof. The concentration of the above said hydroxyamide derivative or isomers in an ink jet ink can vary from 0.1 to 40 wt.% of total ink weight, preferably from 1 to 30 wt.%. One embodiment of the present invention is directed to ink jet inks containing a hydroxyamide derivative having at least one hydroxyl group and one amide group in a compound. Such hydroxyamide derivatives are represented by the following formula: wherein R is independently selected from the group consisting of cyclic C n H 2n-1 , C 6 H 5 , C 5 H 4 N, substituted or unsubstituted aromatic groups and heterocyclic groups with carbon atoms from three to twenty, and OC n H 2n+1 wherein n is from one to forty; R 1 is independently selected from the group consisting of C m H 2m+1 , cyclic C m H 2m-1 , C 6 H 5 , C 5 H 4 N, polyethyleneglycoxyphenyl (a group derived from the reaction of a hydroxyphenyl moiety (phenol) and ethyleneoxide), polypropyleneglycoxyphenyl (a group derived from the reaction product of hydroxyphenyl moiety (phenol) and propyleneoxide), poly(ethylene-co-propylene)glycoxyphenyl (a group derived from the reaction product of hydroxyphenyl moiety and a mixture of ethyleneoxide and propyleneoxide), and substituted and unsubstituted aromatic groups and heterocyclic groups with from three to twenty carbon atoms, wherein m is from one to forty; X is independently selected from H and C k H 2k+1 where k is from zero to twenty; P is from two to twenty; W is from one to twenty; Y is from zero to forty; Z is from zero to forty; and Z+Y must be one or greater than one. The concentration of the hydroxyamide derivative in an ink jet ink can vary from 0.1 to 40% by weight of total ink weight, preferably from 1 to 30% by weight. The present invention also relates to ink jet inks comprising a hydroxyamide derivative containing at least an oxyalkylene moiety. Said hydroxyamide derivative is a reaction product of at least a hydroxyl group of a hydroxyamide derivative and at least an alkyleneoxide (oxyalkylene). In embodiments, the hydroxyamide denvative is represented by one of compounds in the formula (I) above, and it can form a reaction product with oxyalkylenes (alkyleneoxides) that include compounds such as ethyleneoxide (unsubstituted oxyalkylene), or propyleneoxide. Such oxyalkylene reaction products of the hydroxyamide derivatives are formed by a reaction (condensation) that combines them together and in some cases may also be represented by the formula (I). Several oxyalkylene molecules can be linked together with a hydroxyamide through the hydroxyl group of the hydroxyamide derivative. The concentration of the above reaction products of an oxyalkylene(alkyleneoxide) in an ink jet ink can vary from 0.1 to 40% by weight of total ink weight, preferably from 1 to 30% by weight. The hydroxyl and amide functional groups of the hydroxyamides are polar functional groups that are compatible with water and can interact with cellulosic materials including papers. It is believed that these unique properties allow the hydroxyamides to be used in ink jet inks (especially aqueous ink jet inks) to reduce the evaporation of water and as humectants in inks for increasing latency and to bond with the hydroxyl groups of cellulose (in paper, fibers, textile material, and other polar substrates) through hydrogen bonding to reduce cockle and curl. Examples of useful hydroxyamide derivatives used in this invention comprising more than one hydroxyl group and at least one amide group in a compound include N,N-bis(hydroxyethyl)isonicotinamide (two hydroxyl groups and one amide group with a heterocyclic moiety). These compounds are represented by formula (II) below. They can also react with an oxyalkylene (alkyleneoxide) including ethyleneoxide, propyleneoxide and a mixture of both oxyalkylenes through their hydroxyl groups to give rise to new hydroxyamide derivatives (having two or more hydroxyl groups and at least one amide group), which are also within the scope of this invention and in some cases they can also be represented by formula (II) below. The concentration of the above hydroxyamide denvatives in an ink jet ink can vary from 0.1 to 40% by weight of total ink weight, preferably from 1 to 30% by weight. The ink jet inks of the present invention may comprise hydroxyamide derivatives or their oxyalkylene reaction products that comprise at least two hydroxyl groups and at least an amide group. These hydroxyamide derivatives are represented by the following formula (II): wherein R is independently selected from the group consisting of cyclic C n H 2n-1 , C 5 H 5 , C 5 H 4 N, substituted or unsubstituted aromatic groups and heterocyclic groups with carbon atoms from three to twenty, and OC n H 2n+1 , wherein n is from one to forty; characters J and X are independently selected from H and C k H 2k+1 and k is from zero to twenty; P and Q are independently selected from two to twenty; U and W are independently selected from one to twenty; V and Z are independently selected from zero to forty: and E and Y are independently selected from zero to forty; Z+Y must be at least one or greater than one; V+E must be at least one or greater than one; and all characters P, Q, U, W, V. Z. E. Y, X, and J can be independently selected. In addition, the group [(C Q H 2Q ) U - O] V ] and [(C p H 2p ) w - O] z ] can also be independently substituted by a phenoxy group (C 6 H 4 O-) or an alkylphenoxy group. The concentration of the above hydroxyamide derivatives in an ink jet ink can vary from 0.1 to 40% by weight of total ink weight, preferably from 1 to 30% by weight. Inks used in the present invention, in embodiments, may also comprise isomers of the aforementioned hydroxyamide derivatives, their reaction products with oxyalkylenes, and mixtures thereof. Condensation reaction of a hydroxyl group of a hydroxyamide derivative with an oxyalkylene or alkyleneoxide with or without a catalyst (e.g., acid or basic catalyst) is possible. In addition, inks of the present invention, in embodiments, may also comprise thiol derivatives (sulfur analogs) of all of the aforementioned hydroxyamide derivatives. Any oxygen atom of the aforementioned hydroxyamide derivatives (especially -OH and amide groups) including those in the Formula(I) and Formula(II) can be independently selected and substituted by a sulfur atom to give new useful materials in inks of this invention. For example, the oxygen atom of any hydroxyl group and amide group of the aforementioned hydroxyamides can be optionally substituted by a sulfur atom to give a mercaptoamide derivative (comprising at least a thiol (-SH) and an amide (-CO-N<) group in a compound) and a hydroxythioamide derivative (comprising at least a hydroxyl group and a thioamide (-CS-N<) group in a compound) respectively. Like the hydroxyl group (-OH) of the hydroxyamide derivatives, the thiol group (-SH) of the mercaptoamide derivatives can also react with oxyalkylenes(alkyleneoxides) and thioalkylenes (e.g. ethylenesulfide, propylenesulfide) to give products containing thiopolyoxyalkylene (e.g., -S-(CH 2 CH 2 O) a -H, -S-(CH 2 CHCH 3 O) a -H, wherein a is from one to forty), thiopolythioalkylene (e.g., -S-(CH 2 CH 2 S) b -H, -S-(CH 2 CHCH 3 S) b -H, wherein b is from one to forty) respectively, and mixed alkyleneoxide and alkylenesulfide(e.g., -S-(CH 2 CH 2 O) c -(CH 2 CH 2 S) d -H, wherein c and d are independently selected from one to forty. Likewise, hydroxythioamide (comprising -OH and -CS-N< groups)and thiolthioamide(mercaptothioamide comprising -SH and -CON< groups) derivatives can also react with oxyalkylene (alkylenoxide) and thioalkylene (alkylenesulfide) through either the hydroxyl group or the thiol group to give respective reaction products of oxyalkylene (alkyleneoxide) and thioalkylene (alkylenesulfide) comprising at least one thioamide (-CS-N<) group. The concentration of the above hydroxyamide derivatives in an ink jet ink can vary from 0.1 to 40% by weight of total ink weight and preferably from 1 to 30%. All the aforementioned hydroxyamide derivatives (at least one hydroxyl group and one amide group), mercaptoamide derivatives (at least one thiol group and one amide group), hydroxythioamide derivatives ( at least one hydroxyl group and one thioamide group), and mercaptothioamide derivatives (at least one thiol group and one thioamide group) can react with either oxyalkylene or thioalkylene at any stoichmetnc ratio (e.g., 1/1, 1/2, 1/3, 2/1, 2/5, 2/3, 3/5, 1/6, N/N', wherein N and N' can independently be any positive integer) to give new compounds. Each one of the new compounds comprises at least two functional groups which are selected from a hydroxyl group(-OH); a mercaptol group (-SH); an amide group (-CO<N); and a thioamide group (-CS<N) with the following combinations including (a) and (c), (a) and (d), (b) and (c), and (b) and (d). The concentration of the hydroxyamides, mercaptoamides, hydroxythioamides, and mercaptothioamides used in this invention when incorporated into an ink jet ink can be from 0.1 to 40 wt.% of total ink weight, preferably from 0.1 to 35 wt.% of total ink weight, and more preferably from 1 to 30 wt.% of total ink weight, although the amount can be outside of these ranges. The ink jet ink compositions of the present invention do not evaporate quickly like water, thus providing long latency and are compatible with water soluble or miscible colorants including dyes and pigments (including stabilized pigments either with or without a dispersant). In addition, the hydroxyl, mercaptol, amide, and thioamide groups of the ink jet inks of this invention can interact with the hydroxyl groups of cellulose in a paper substrate and the hydroxyl and carbonyl groups of a transparency substrate, thereby resulting in possible reduction of cockle and curl of an imaged substrate. In addition to the above-identified compounds which can act as humectants in ink jet inks of the present invention, the inks may further include additional humectants and/or co-solvents. When present, such additives may include any of the various known ink jet ink humectants and co-solvents, which include, but are not limited to, glycols, such as ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, polyethylene glycols, polypropylene glycols; diols containing 2 to 40 carbon atoms such as 1,3-propanediol, 1,5-pentanediol, 1,6-hexanediol; triols, such as glycerine, trimethylolpropane, triols containing 3 to 40 carbon atoms with three hydroxyl groups; tetraols comprising 4 to 40 carbon atoms such as pentaerythritol, erythritol; internal salts such as betaine, sulfoxides, such as alkylsulfoxides, dialkylsulfoxides, and cyclic sulfoxides which include dimethylsulfoxide, diethylsulfoxide, methylbutylsulfoxide, alkylphenyl sulfoxides; sulfones, such as sulfolane (a cyclic sulfone also known as tetramethylene sulfone), dialkyl sulfones, alkyl phenyl sulfone; amides, including 2-pyrrolidinone (2-pyrrolidone), N,N-dialkyl amides, N-alkyl-N-phenyl amides, N-methylpyrrolidinone, N-ethylpyrrolidinone, N-cyclohexylpyrrolidinone, N,N-diethyltoluamide, urea; ethers, such as alkyl or phenyl ether derivatives of alcohol, diols, triols, and glycols including butylcarbitol®, triolethers, alkyl ethers of polyethyleneglycols, alkylphenyl ethers of polyethyleneglycols, alkyl ethers of polypropyleneglycols, alkylphenyl ethers of polypropyleneglycols; as well as thio (sulfur) derivatives of the aforementioned materials including, but not limited to, alkylmercaptan (alkylthiol derivatives), thioethyleneglycol, thiodiethyleneglycol, thiopropyleneglycol, thiodipropyleneglycol, thiopolyethyleneglycol, thiopolypropyleneglycol, dithio- or trithio-glycerine, their derivatives and mixtures thereof. Furthermore, the aforementioned diols, triols, tetraols, polyols, glycols and their condensation products with either oxyalkylene or thioalkylene can also be used and included in the ink jet inks of this invention. Any desired combination of the above mentioned humectants or solvents may be used in ink jet inks of this invention. For example, ink jet inks according to the present invention may also include sulfolane alone, sulfolane in combination with other co-solvents or humectants including those mentioned above, or one or more solvents or humectant without the sulfolane. The ink jet ink of this invention may also contain a penetrant to accelerate ink drying and reduce inter-color bleeding. Penetrants suitable for use in the present invention include, but are not limited to, hydroxyethers, including alkyl cellusolves® and alkyl carbitols® such as hexyl carbitol® and butyl carbitol®; polyethyleneglycol ether derivatives (such as alkyl ethers including methyl, ethyl, propyl, butyl, pentyl, hexyl, dodecyl, lauryl, stearyl, ether derivatives, phenyl and alyklphenyl ether derivatives of polyethyleneglycols); and polypropyleneglycol ether derivatives (such as alkyl ethers including methyl, ethyl, propyl, butyl, pentyl, hexyl, dodecyl, lauryl, stearyl, ether derivatives, phenyl and alyklphenyl, ether derivatives of polpropyleneglycols); and mixtures thereof. The ink jet inks of the present invention also comprise a colorant. The colorant for the ink jet inks of this invention can be selected from any of the suitable colorants known in the art which include an Anionic (Acid Dyes) or a Cationic Dye (e.g., Basic Dyes),or a Direct Dye, or a Reactive Dye, a pigment(including carbon blacks), and their suitable mixtures thereof. The colorants may be present either with or without a dispersing agent. The pigment can also be a grafted or chemically modified pigment which comprises at least a water compatible or ionizable group (e.g., carboxylic acid, sulfonic acid, phosphorous acid, phosphoric acid group, as well as their salts). In embodiments of the present invention where dyes are used, the dye is present in the ink jet ink composition in any effective amount to provide a desired color. Typically the dye is present in an amount of from 0.1 to 15% by weight of total ink weight, and preferably from 0.5% to 10% by total ink weight, although the amount can be outside this range. A mixture of dyes in the proportions desired to obtain a specific shade may also be employed (for example, a mixture of cyan and yellow dyes, a mixture of cyan and magenta dyes, a mixture of magenta and yellow dyes, a mixture of two different dyes consisting of cyan, magenta, yellow, and black in any combination). Similarly, in embodiments of the present invention where pigments are used, the pigment may be present in the ink jet ink composition in any effective amount either with or without the presence of a dye. Typically the pigment is present in an amount of from 0.1% to 15% by weight of total ink and preferably from 0.5% to 10% by weight of total ink weight, although the amount can be outside of this range. Where both dyes and pigments are incorporated into the ink jet ink composition, the weight percentage of the combined colorant may be adjusted accordingly. The ink jet ink compositions of this invention can compnse a colorant such as water soluble or miscible dyes including Anionic and Cationic Dyes. Those dyes can be Basic, Acidic, Direct, and Reactive Dyes. Examples of suitable dyes include, but are not limited to, Food Black No. 1, Food Black No. 2, Food Red No. 40, Food Blue No. 1, Food Yellow No. 7; various FD & C dyes; Acid Black dyes (No. 1, 7, 9, 24, 26, 48, 52, 58, 60, 61, 63, 92, 107, 109, 118, 119, 131, 140, 155, 156, 172, 194); Acid Red dyes (No. 1, 8, 32, 35, 37, 52, 57, 92, 115, 119, 154, 249, 254, 256); Acid Blue dyes (No. 1, 7, 9, 25, 40, 45, 62, 78, 80, 92, 102, 104, 113, 117, 127, 158, 175, 183, 193. 209); Acid Yellow dyes (No. 3, 7, 17, 19, 23, 25, 29, 38, 42, 49, 59, 61, 72, 73, 114, 128, 151); Direct Black dyes (No. 4, 14, 17, 22, 27, 38, 51, 112, 117, 154, 168); Direct Blue dyes (No. 1, 6, 8, 14, 15, 25, 71, 76, 78, 80, 86, 90, 106, 108, 123, 163, 165, 199, 226); Direct Red dyes (No. 1, 2, 16, 23, 24, 28, 39, 62, 72, 236); Direct Yellow dyes (No. 4, 11, 12, 27, 28, 33, 34, 39, 50, 58, 86, 100, 106, 107, 118, 127, 132, 142, 157); anthraquinone dyes, monoazo dyes, disazo dyes, phthalocyanine derivatives, including various phthalocyanine sulfonate and ammonium salts, aza annulenes, formazan copper complexes, triphenodioxazines, Bernacid Red 2BMN; Pontamine Brilliant Bond Blue A; Pontamine; Cibracron Brilliant Red 38-A (Reactive Red 4), available from Aldrich Chemical Co.; Drimarene Brilliant Red X-2B (Reactive Red 56), available from Pylam, Inc.; Levafix Brilliant Red E-4B, available from Mobay Chemical; Levafix Brilliant Red E-6BA, available from Mobay Chemical; Procion Red H8B (Reactive Red 31), available from ICI America; Direct Brilliant Pink B Ground Crude, available from Crompton & Knowles Co. ; Cartasol Yellow GTF Presscake, available from Sandoz Inc.; Cartasol Yellow GTF Liquid Special 110, available from Sandoz Inc.; Yellow Shade 16948, available from Tricon Co., Basacid Black X34, available from BASF Co., Carta Black 2GT, available from Sandoz, Inc.; Neozapon Red 492 (BASF); Orasol Red G (Ciba-Geigy); Direct Brilliant Pink B (Crompton-Knolls); Aizen Spilon Red C-BH (Hodogaya Chemical Company); Kayanol Red 3BL (Nippon Kayaku Company); Levanol Brilliant Red 3BW (Mobay Chemical Company); Levaderm Lemon Yellow (Mobay Chemical Company); Spirit Fast Yellow 3G; Aizen Spilon Yellow C-GNH (Hodogaya Chemical Company); Sirius Supra Yellow GD 167; Cartasol Brilliant Yellow 4GF (Sandoz); Pergasol Yellow CGP (Ciba-Geigy); Orasol Black RL (Ciba-Geigy); Orasol Black RLP (Ciba-Geigy); Savinyl Black RLS (Sandoz); Dermacarbon 2GT (Sandoz); Pyrazol Black BG (ICI); Morfast Black Concentrate A (Morton-Thiokol); Special Black dyes (from Mobay Co.); Black S-SF Liquid VP2162 (Hoechst and Celanese); Diazol Black RN Quad (ICI); Orasol Blue GN (Ciba-Geigy); Savinyl Blue GLS (Sandoz); Luxol Blue MBSN (Morton-Thiokol); Sevron Blue 5GMF (ICI); Basacid Blue 750 (BASF); Bernacid Red, available from Berncolors, Poughkeepsie, N.Y.; Pontamine Brilliant Bond Blue; Berncolor A.Y. 34; Telon Fast Yellow 4GL-175; BASF Basacid Black SE 0228; various Reactive dyes, including Reactive Black dyes, Reactive Blue dyes, Reactive Red dyes, Reactive Yellow dyes, as well as mixtures thereof. The pigment can be black, cyan, magenta, yellow, red, blue, green, brown, as well as mixtures thereof. Examples of suitable pigments include, but are not limited to, various carbon blacks such as channel black, furnace black, lamp black, Raven® 5250, Raven® 5750, Raven® 3500 and other similar carbon black products available from Columbia Company, Regal® 330, Black Pearl® L, Black Pearl® 1300, and other similar carbon black products available from Cabot Company, Degussa carbon blacks such as Color Black® series, Special Black® series, Printtex® series and Derussol® carbon black dispersions available from Degussa Company, Levanyl® carbon black dispersions from Bayer Co., Hostafine® series such as Hostafine® Yellow GR (Pigment 13), Hostafine(r) Yellow (Pigment 83), Hostafine® Red FRLL (Pigment Red 9), Hostafine® Rubine F6B (Pigment 184), Hostafine® Blue 2G (Pigment Blue 15:3), Hostafine® Black T (Pigment Black 7), and Hostafine® Black TS (Pigment Black 7), as well as Novofil Black BBO3 carbon black dispersion available from Hoechst Celanese Corporation. Normandy Magenta RD-2400 (Paul Uhlich), Paliogen® Violet 5100 (BASF), Paliogen® Violet 5890 (BASF), Permanent Violet VT2645 (Paul Uhlich), Heliogen® Green L8730 (BASF), Argyle Green XP-111-S (Paul Uhlich), Brilliant Green Toner GR 0991 (Paul Uhlich), Heliogen® Blue L6900, L7020 (BASF), Heliogen Blue D6840, D7080 (BASF), Sudan® Blue OS (BASF), PV Fast Blue B2G01 (American Hoechst), Irgalite Blue BCA (Ciba-Geigy), Paliogen® Blue 6470 (BASF), Sudan® III (Matheson, Coleman, Bell), Sudan II (Matheson, Coleman, Bell), Sudan® IV (Matheson, Coleman, Bell), Sudan Orange G (Aldrich), Sudan® Orange 220 (BASF), Paliogen® Orange 3040 (BASF), Ortho Orange OR 2673 (Paul Uhlich), Paliogen® Yellow 152, 1560 (BASF), Lithol Fast Yellow 0991K (BASF), Paliotol Yellow 1840 (BASF), Novoperm Yellow FG 1 (Hoechst and Celanese), Permanent Yellow YE 0305 (Paul Uhlich), Lumogen Yellow D0790 (BASF), Suco -Gelb L1250 (BASF), Suco-Yellow D1355 (BASF), Hostaperm® Pink E (Hoechst and Celanese), Fanal® Pink D4830 (BASF), Cinquasia Magenta (DuPont), Lithol Scarlet D3700 (BASF), Toluidine Red (Aldrich Chemical Co.), Scarlet for Thermoplast NSD PS PA (Ugine Kuhlmann of Canada), E.D. Toluidine Red (Aldrich), Lithol Rubine Toner (Paul Uhlich), Lithol Scarlet 4440 (BASF), Bon Red C (Dominion Color Company), Royal Brilliant Red RD-8192 (Paul Uhlich), Oracet Pink RF (Ciba-Geigy), Paliogen® Red 3871K (BASF), Paliogen® Red 3340 (BASF), Lithol Fast Scarlet L4300 (BASF), as well as their mixtures thereof. Other suitable pigments can also be used. The preferred pigments for the ink jet inks of the present invention are nontoxic and AMES test negative materials that include nonmutagenic and noncarcinogenic pigments for safety reasons. For example, it is desired to have pigments, including carbon blacks and color pigments, that have a very low concentration of polyaromatic hydrocarbons, which are known to be carcinogenic or mutagenic. For illustrative purposes, nitropyrene, pyrene, tetracene, pentacene, and other polyaromatic hydrocarbons in many commercial carbon blacks and color pigments are considered to be toxic at a concentration greater than 5 parts per million. Thus, it is desirable to limit the amount of such toxic polyaromatic hydrocarbons in the pigments to less than 5 parts per million for the preparation of nontoxic ink jet inks. Many commercial carbon blacks and colored pigments have a concentration of polyaromatic hydrocarbons exceeding 5 part per million and, therefore, the inks derived from such pigments are generally considered to be toxic or failing to pass the AMES test. However, many nontoxic carbon blacks and color pigments including Regal® 330, Black Pearl® 1300, Black Pearls® L. Raven® 5250, Raven® 5750, Vulcan® XC-7, Hostapern® pink E, Hostaperm® blue (a phthalocyanine derivative) and other pigments are generally used in toners and other imaging applications. Those carbon blacks and color pigments usually have a polyaromatic hydrocarbon content of less than 5 part per million. They do not show positive response in the AMES test (a test for mutagenicity) and are considered to be relatively safe in toner and in ink jet ink applications. Preferably, the pigment particle size of ink jet inks of this invention is as small as possible to enable a stable colloidal suspension of the particles in the liquid vehicle with good color strength and to prevent clogging of the ink channels or nozzle openings when the ink is used in a thermal ink jet printer. Preferred average particle sizes are generally from 0.001 to 3 micrometers, although the particle size can be outside this ranges in embodiments. A more preferred average pigment particle size in the inks of this invention includes particles having at least 50% of the particles being below 0.3 micrometer with no particles being greater than 3.0 micrometer (measured on a Hodaka CAPA 700 Particle Size Analyzer). More preferably, the pigment particle size includes particles having at least 70% of the particles being below 0.3 micrometer with no particles being greater than 1.0-1.2 micrometer although the average particle size can be outside of this range. In embodiments of the present invention, the pigment may be dispersed in the ink with one or more dispersants. The dispersants can be anionic, cationic, and nonionic types. Some of the preferred dispersants are ionic dispersants that have both ionic (hydrophilic type which is capable of ionization in water) and hydrophobic (affinity for pigments) moieties. Suitable dispersants include, but are not limited to, anionic dispersants, such as polymers and copolymers of styrene sulfonate salts (such as Na + , Li + , K + , Cs + , Rb + , substituted and unsubstituted ammonium cations) or naphthalene sulfonate salts, (such as Na + , Li + , K + , Cs + , Rb + , substituted and unsubstituted ammonium cations), unsubstituted and substituted (e.g., alkyl, alkoxy, substituted naphthalene derivatives) naphthalene sulfonate salts (such as Na + , Li + , K + , Cs + , Rb + , substituted and unsubstituted ammonium cations) and an aldehyde derivative (such as unsubstituted alkyl aldehyde derivatives including formaldehyde, acetaldehyde, propylaldehyde), acrylic acid salts, methacrylic acid salts, maleic acid salts, and mixtures thereof. They can be either in solid form or water solutions. Examples of such dispersants include , but are not limited to, commercial products such as Versa® 4, Versa® 7, Versa® 77 (National Starch and Chemical Co.); Lomar® D (Diamond Shamrock Chemicals Co.); Daxad® 19, Daxad® K (W.R. Grace Co.); Tamol® SN (Rohm & Haas). Some preferred dispersants comprise naphthalene sulfonate salts, especially a condensation product of naphthalenesulfonic acid or its salts (such as Na + , Li + , K + , Cs + , Rb + , substituted and unsubstituted ammonium cations) and formaldehyde, as well as copolymers of various acrylic acid salts, or methacrylic acid salts. Also, nonionic dispersants or surfactants can be used in ink jet inks of the present invention, such as ethoxylated monoalkyl or dialkyl phenols including Igepal® CA and CO series materials (Rhone-Poulenc Co.), Briji® Series materials (ICI Americas, Inc.), and Triton® series materials (Union Carbide Company). These nonionic surfactants or dispersants can be used alone or in combination with the aforementioned anionic and cationic dispersants. The ratio of pigment to aforementioned pigment dispersant(s) ranges from 1/0.01 to 1/3, preferably from 1/0.1 to 1/2, and most preferably from 1/0.15 to 1/1.5, although it can be outside of this range. The ratio of naphthalene substituent to aldehyde (e.g., formaldehyde, acetaldehyde) in the aforementioned anionic dispersant condensation product is generally about 1:1, although this ratio can be different depending on the stoichiometry of the feed stock and reaction condition, and can readily be adjusted to obtain a dispersant having a desired molecular weight and the desired ratio of naphthalene substituent to aldehyde. The remainder of the dispersant may comprise inactive ingredients such as water, solvent or humectant. The weight-average molecular weight of the dispersant is generally less than 20,000, preferably less than 13,000, and more preferably less than 10,000. The pigment dispersion should contain enough dispersant to stabilize the pigment particle dispersion, but not so much as to adversely affect properties of the dispersion such as viscosity, stability, and optical density. The ink jet inks of the present invention may optionally include a water soluble or miscible microwave coupler in addition to the aforementioned hydroxyamide derivatives and their isomers which can also be effectively coupled with the microwave. The microwave coupler can be selected from any of the known microwave couplers, and can be an organic or inorganic salt or a nonionic microwave coupling agent that allows an ink to be dried quickly by a microwave heating device. Examples of such salts include, but not are not limited to, monovalent ammonium salts and metal salts including ammonium bromide, ammonium chloride, ammonium iodide, ammonium formate, ammonium acetate, ammonium propionate, sodium chloride, potassium chloride, sodium bromide, potassium bromide, as well as various multi-valent metal salts (e.g. Ca ++ , Zn ++ , Mg ++ , Fe +++ , Mn ++ , Al +++ , Ce ++++ ) of organic and inorganic acids. The ink jet inks of the present invention may optionally include a jetting aid such as polyethyleneoxide or a stabilized pigment particle with a concentration less than 0.1 wt% of total ink weight as described in US-A-5,531,818. The polyethyleneoxide jetting aid is preferred the one having a weight-average molecular weight of about 18,500. The jetting aid provides smooth jetting or jetting with low jitters and good bubble formation with large drop mass and high ink velocity. Other desired chemical additives including surfactants, water soluble polymers, pH buffers, biocides, chelating agents (e.g. EDTA), anti-curl and anti-cockle agents, anti-intercolor bleeding agents, and other optional additives can also be optionally used in inks of this invention. Such additives can generally be added to ink jet inks of the present invention in known amounts for their known purpose. Surfactants or wetting agents can be added to the ink jet inks. These additives may be of the anionic, cationic, and nonionic types. Suitable surfactants and wetting agents include, but are not limited to, Tamol SN®, Tamol LG®, and those of the Triton® series (Rohm and Haas Co.); those of the Marasperse® series; those of the Igepal® series (Rhone-Poulenc Co., formerly from GAF Co.); those of the Briji® Series including Briji® 30, Briji® 35, Briji® 52, Briji® 56, Briji® 58, Bnji® 72, Briji® 76, Briji® 78, Briji® 92. Briji® 96, and Briji® 98; those of Surfynol® Series (Air Product Co.); those of the Tergitol® series and those of the Duponol® series (E.I. Du Pont de Nemours & Co.); Emulphor® ON 870 and ON 877 (GAF); and various other commercially available surfactants. These surfactants and wetting agents may be present in the inks in an effective amounts, generally from 0.0001 to 10 percent by weight of total ink weight, and preferably from 0.001 to 10 percent by weight of total ink weight, and more preferably from 0.001 to 5 percent by weight of total ink weight, although the amount can be outside these ranges. Polymeric chemical additives can also be added to the ink jet inks of the present invention to adjust the viscosity of the ink. Suitable polymeric additives include, but are not limited to, water soluble polymers and copolymers such as Gum Arabic, polyacrylate salts, polymethacrylate salts, polyvinyl alcohols, hydroxypropylcellulose, hydroxyethylcellulose, polyvinylpyrrolidinone, polyvinylether, starch, polysaccharides, polyethyleneimines with or without being derivatized with ethylene oxide and propylene oxide including the Discole® series (DKS International); the Jeffamine® series (Texaco). Polymeric additives may be present in the ink jet inks of the present invention in amounts of from 0 to 10 percent by weight of total ink weight, preferably from 0.001 to 8 percent by weight of total ink weight, and more preferably from 0.01 to 5 percent by weight of total ink weight, although the amount can be outside these ranges. Other optional chemical additives (ink additives) for the ink jet inks of the present invention include biocides such as Dowicil® 150, 200, and 75, benzoate salts, sorbate salts, Proxcel® (available from ICI). When used, such biocides are generally present in an amount of from 0 to 10 percent by weight of total ink weight, preferably from 0.001 to 8 percent by weight of total ink weight, and more preferably from 0.01 to 4.0 percent by weight of total ink weight, although the amount can be outside these ranges. Ink jet inks of the present invention may also include pH controlling agents. Suitable pH controlling agents include, but are not limited to, acids, bases, phosphate salts, carboxylate salts, sulfite salts, and amine salts. When used, such pH controlling agents are generally present in an amount of from 0 to 10 percent by weight of total ink weight, preferably from 0.001 to 5 percent by weight of total ink weight, and more preferably from 0.01 to 5 percent by weight of total ink weight, although the amount can be outside these ranges. Other suitable chemical additives are chelating agents which include, but are not limited to, ethylenediamine N,N'-diacetic acid, ethylenediamine tetraacetic acid (EDTA), ethylenediamine triacetic acid, and their metal salts including those of sodium, potassium, magnesium, calcium, zinc, and iron salts. They are in the inks in a concentration from 0 to 8 wt.% of total ink weight. The ink jet inks of the present invention may be applied to a suitable substrate in an image-wise fashion. Application of the ink to the substrate can be made by any suitable printing process compatible with aqueous-based inks, such as flexographic printing, pen plotters, continuous stream ink jet printing, drop-on-demand ink jet printing (including piezoelectric, acoustic and thermal ink jet processes). The ink jet inks of this invention can be printed on a print substrate either with or without heat. The heat can be selectively applied onto a print substrate such as a paper and an ink jet transparency at any stage of ink jet printing process including before, during, and after printing as well as combinations thereof. The heating means can be radiant heating, heated plate, heated roller, heated drum, microwave drying device, heating lamp, light, and hot air. The print substrate employed can be any substrate compatible with aqueous-based inks, including plain papers, copier papers such as Xerox® series 10 paper, Xerox® 4024 paper, commercial bond paper; coated papers (or special ink jet papers including those silica treated paper), such as those available from Hewlett-Packard Co., Canon Co., Oji Paper Co., and Xerox Corporation; ink jet transparency materials suitable for aqueous inks or ink jet printing processes, including those from Artright Co., Hewlett-Packard Co., Canon Co., and Xerox Corporation. There are many advantages of using the hydroxyamides, mercaptoamides, thioamides, and mercaptothioamides in ink jet inks. In particular, they can be used in dye and pigment based aqueous inks to reduce paper curl; they are of low cost; they are compatible with many known humectants and ink jet ink ingredients and chemical additives; they are readily soluble or miscible in water they have high boiling points and low vapor pressures; and they are suitable for imaging processes employing heat and delay techniques. The useful inks of the present invention also minimize dye crystallization and pigment precipitation or agglomeration, thus aiding in reducing clogging or plugging of ink jet nozzles. The ink jet inks of the present invention possess excellent latency. Generally, the inks demonstrate latency of ten seconds or more at a relative humidity (RH) of 15% when a high resolution printhead (600 spi printhead) is employed.

Claims: An ink jet ink composition suitable for high resolution ink jet printing comprising: water; a colorant; and a material selected from the group consisting of a hydroxyamide derivative having at least one hydroxyl group and at least one amide group; a mercaptoamide derivative having at least one mercaptol group and at least one amide group; a hydroxythioamide derivative having at least one hydroxyl group and at least one thioamide group; a mercaptothioamide derivative having at least one mercaptol group and at least one thioamide group; an oxyalkylene reaction product of said derivatives; a thioalkylene reaction product of said derivatives; and mixtures thereof, wherein said hydroxyamide derivative is represented by the following formula: wherein R is independently selected from the group consisting of cyclic C n H 2n-1 wherein n is from three to forty, C 6 H 5 , C 5 H 4 N, substituted or unsubstituted aromatic groups and heterocyclic groups with carbon atoms from three to twenty, and OC n H 2n+1 wherein n is from one to forty; R 1 is independently selected from the group consisting of C m H 2m+1 wherein m is from one to forty, cyclic C m H 2m-1 wherein m is from three to forty, C 6 H 5 , C 5 H 4 N, polyethyleneglycoxyphenyl, polypropyleneglycoxyphenyl, poly(ethylene-co-propylene)glycoxyphenyl, and substituted and unsubstituted aromatic groups and heterocyclic groups with from three to twenty carbon atoms; and X is independently selected from H and C k H 2k+1 wherein k is from zero to twenty; P is from two to twenty; W is from one to twenty; Y is from zero to forty; Z is from zero to forty; and Z+Y must be one or greater than one. An ink jet ink composition suitable for high resolution ink jet printing comprising: water; a colorant; and a material selected from the group consisting of a hydroxyamide derivative; a mercaptoamide derivative having at least one mercaptol group and at least one amide group; a hydroxythioamide derivative having at least one hydroxyl group and at least one thioamide group; a mercaptothioamide derivative having at least one mercaptol group and at least one thioamide group; an oxyalkylene reaction product of said derivatives; a thioalkylene reaction product of said derivatives; and mixtures thereof, wherein said hydroxyamide derivative has at least two hydroxyl groups and at least one amide group and is represented by the following formula: wherein R is independently selected from the group consisting of cyclic C n H 2n-1 wherein n is from three to forty, C 6 H 5 , C 5 H 4 N, substituted or unsubstituted aromatic groups and heterocyclic groups with carbon atoms from three to twenty, and OC n H 2n+1 wherein n is from one to forty; characters J and X are independently selected from H and C k H 2k+1 and k is from zero to twenty; P and Q are independently selected from two to twenty; U and W are independently selected from one to twenty; V and Z are independently selected from zero to forty; and E and Y are independently selected from zero to forty; Z+Y must be at least one or greater than one; V+E must be at least one or greater than one; and all characters P, Q, U, W, V, Z, E, Y, X, and J are independently selected. An ink jet ink composition according to claim 1 or 2, wherein at least one oxygen atom of the said hydroxyamide derivative or said oxyalkylene reaction product is replaced by a sulfur atom. An ink jet ink composition according to any of claims 1 to 3 further comprising a chemical additive selected from the group consisting of humectants, surfactants, penetrants, pigment dispersing agents, biocides, pH buffering agents, mono-valent ammonium or metal salts, multi-valent metal salts, anti-curl and anti-cockle agents, anti-intercolor bleeding agents, bubble nucleation agents, and chelating agents. An ink jet ink composition according to claim 4, wherein said humectants are selected from the group consisting of betaines; urea; glycol derivatives; diols comprising 2 to 20 carbon atoms with two hydroxyl groups; triols comprising 3 to 20 carbon atoms with three hydroxyl groups; tetraols comprising 4 to 20 carbon atoms with four hydroxyl groups; alkyleneoxide or alkylenesulfide reaction products of the above said humectants; thio derivatives of the above humectants including alkylthiol derivatives, thioglycol derivatives including thiodiethyleneglycol, and polythioglycol derivatives; and mixtures thereof. An ink jet ink composition according to claim 4 or 5, wherein said pigment dispersing agents are selected from the group consisting of nonionic, cationic and anionic dispersing agents, and wherein said anionic dispersing agents are selected from the group consisting of polymers and copolymers of naphthalenesulfonate salts and an aldehyde, polystyrenesulfonate salts, copolymers of maleic acid salts, copolymers comprising methacrylic or acrylic acid salts, and mixtures thereof. Use of an ink jet ink composition according to any of claims 1 to 6 in a method of ink jet printing.

Inventors: LIN JOHN WEI-PING, LIN, JOHN WEI-PING
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1998
Main classification: C09D11
IPC codes: C09D11