SMALL-DIMENSION TWO OR FOUR STROKE VEHICLE ENGINE WITH STRATIFIED FEED

Abstract: A two or four stroke valve engine comprises at least one cylinder (3) within which a piston (4) moves and which receives an air-fuel mixture via at least one induction or intake duct (16), there being provided for the combustion products at least one exhaust duct (17) operationally connected to said cylinder, said intake duct (16) and said exhaust duct (17) each being provided with at least one respective valve member (18, 19) subjected to operator means (25, 26) to open it during the use of the engine, and closure means (28) returning said valve member (18, 19) into the position in which it closes the respective duct (16, 17). The valve members (18, 19) are positioned to the side of the cylinder (3) and intercept apertures (16A, 17A) of the respective ducts (16, 17), which open into at least one mixing chamber (13) positioned to the side of the cylinder (3) and communicating with it, at least in correspondence with said chamber (13) there being provided ignition means (8) for the mixture present in it.

Description: SMALL-DIMENSION TWO OR FOUR STROKE VEHICLE ENGINE WITH STRATIFIED FEED This invention relates to a two or four stroke vehicle engine in accordance with the introduction to the main claim. In the field of vehicle engines, the need is felt to reduce fuel consumption and also possibly size and weight, leading to further reduced fuel consumption. Fuel consumption can be reduced in various ways, in particular when an engine operates at low r.p.m. and low load. One of these ways consists of especially shaping the explosion chamber by providing the piston head with concave or convex shapes which, with the top of the cylinder, define a combustion chamber of small volume (compared with the usually available combustion chamber) when the piston is at its top dead centre. The fuel is injected directly into this chamber, into which there opens the induction duct which is provided with its own valve member. In this chamber there is also located an ignition means (spark plug) for the mixture which is created in it. By this means a suitable reduced-volume stratification of the air-fuel mixture can be obtained, such as to allow the engine to operate at low load. In this case, the piston moves into proximity with the top dead centre to hence define the aforesaid reduced chamber into which only that fuel quantity for locally achieving mixture ignition conditions is fed. If however the engine has to operate at higher load and/or r.p.m., fuel is fed into the cylinder before the piston reaches its top dead centre, so as to create a homogeneous feed. Other methods are known comprising the provision of mixing prechambers at the top of the cylinder, combined or otherwise with a variously shaped piston head. The explosive mixture forms in these chambers and is fed, under more or less turbulent flow conditions, into the cylinder and the possible cavity present within the piston head. Although these methods result in lower fuel consumption at low loads or allow good fuel-air mixing, they are often difficult and/or costly to implement (for example, with regard to the arrangement of the valve member and the means for its opening or closure), and usually require the use of particular metals or light metal alloys for constructing their components. In addition to the aforegoing, the known methods result in large engine dimensions above the cylinder. In other words, the engine head assumes a considerable size. An object of this invention is to provide an engine which is improved compared with known engines. A particular object of the invention is to provide an engine of the aforesaid type which achieves reduced fuel consumption and lesser pollution by extremely simple means, so involving relatively low cost. A further object is to enable an engine of the stated type, by virtue of its conformation, to use non-valuable metals (such as cast iron) for its construction, and to control its valve members in an extremely simple manner. A further object is to provide an engine of the stated type which is of small dimensions, at least with regard to its head. These and further objects which will be apparent to the expert of the art are attained by an engine in accordance with the accompanying claims. The invention will be more apparent from the accompanying drawing, which is provided by way of non-limiting example and on which: Figure 1 is a partial sectional schematic view of part of an engine of the invention, shown during the use of the engine at minimum power; Figure 2 is a view similar to Figure 1, but shown during the use of the engine at maximum power; Figure 3 is a partial schematic side view of the engine of Figure 1 or 2 with some parts shown in section; and Figure 4 is a view similar to Figure 1, but showing a larger extent of the engine of the invention. With reference to said figures, an engine is indicated overall by 1 and comprises a casing or cylinder block 2 in which at least one cylinder 3 is provided. Within this latter a piston 4 provided with a head 5 moves with reciprocating movement. The casing 2 is closed upperly by a cylinder head 6 which in the example comprises seats 7 for spark plugs 8. Above the piston 4 there is provided an explosion chamber 10 into which the electrode 11 of a spark plug 8 penetrates. Via a duct or passage 12. the chamber 10 communicates with a mixing chamber 13 into which the electrode 14 of a second spark plug 8 penetrates. An intake or induction duct 16 and an exhaust duct 17 open into this chamber via apertures 16A and 17A. Valve members 18 and 19 for shutting these apertures (16A and 17A respectively) are positioned on one side of the cylinder 3. In the example, these members are both positioned on the same side of the cylinder with their axis W parallel to the cylinder axis K. However they can also be arranged in different positions and at a distance from each other, provided they lie to the side of the cylinder. Likewise the axis W can be arranged in any manner relative to the cylinder axis K. Each valve member or valve 18 and 19 has a head 22 arranged to cooperate with the corresponding aperture 16A or 17A, a stem 23 and a cup-shaped member 24 subjected to the action of a spring 28 and inserted into a corresponding seat 50 in the cylinder block 2. A cam 25 of a camshaft 26 acts on said member. In the example two camshafts are provided for opening the valves (which are positioned with their heads facing the cylinder head 6). However, for opening said valve members other known means (hydraulic or other) can be provided, operating either directly or via linkages comprising rocker levers. Said camshafts are driven by the crankshaft 30 via an idle gear 31 and without interposed belts or other transmission means. This results in a very compact operating unit for the valve members. The ducts 16 and 17 can be of various inclinations and shapes, to optimize the engine operation. In particular, the inclination of the exhaust duct 16 can be between 0° and 20° to the cylinder axis K to achieve said optimization. The head 5 of the piston 4 can be flat or, as in the figures, be shaped at least partly concave or convex. For example the head 5 can comprise a recess (hemispherical or partly spherical) 35 positioned in correspondence with a recess 36 into which the seat for the spark plug 9 opens. These recesses 35 and 36 define within the explosion chamber 10 an enlargement into which the fuel is injected, via a usual injector 40, when the piston is at its top dead centre and the engine operates at low load or low r.p.m. (Figure 1). If the engine operates at higher r.p.m., injection occurs before the piston reaches the top dead centre, as shown in Figure 2. By virtue of the invention the engine cylinder head 6 is substantially flat, while the increase in cylinder block width (due to the presence of the valve members 18, 19) is very small. This enables engines to be constructed having a height less than known engines, this being advantageous in any field in which special engine requirements exist. In this respect, said characteristic can result in advantages of an aerodynamic type, contributing to low fuel consumption. The use of the engine is apparent from the aforegoing description and will not be described. It should be merely noted that the particular form of the mixing chamber 13 to the side of the explosion chamber enables optimum stratification of the explosive mixture to be obtained within the cylinder, so optimizing engine operation. The fuel can be fed directly into such a mixing chamber via a suitable injector used in addition to or instead of that indicated by 40 in Figures 1 and 2. A preferred embodiment of the invention has been described. Others are however possible (such as an embodiment comprising a single spark plug 8 positioned for example in correspondence with the mixing chamber 13, or more than one mixing chamber communicating with the cylinder), and are to be considered as falling within the scope of this invention.

Claims: Cl aims : 1. A two or four stroke vehicle engine comprising, within a cylinder block (2) closed by a cylinder head (6), at least one cylinder (3) within which a piston (4) moves and which receives an air-fuel mixture via at least one induction or intake duct (16), there being provided for the combustion products at least one exhaust duct (17) operationally connected to said cylinder, said intake duct (16) and said exhaust duct (17) each being provided with at least one respective valve member (18, 19) subjected to operator means (25, 26) to open it during the use of the engine, and closure means (28) returning said valve member (18, 19) into the position in which it closes the respective duct (16, 17), characterised in that the valve members (18, 19) are positioned to the side of the cylinder (3) and intercept apertures (16A, 17A) of the respective ducts (16, 17), which open into at least one mixing chamber (13) positioned to the side of the cylinder (3) and communicating with it. 2. An engine as claimed in claim 1, characterised in that the valving end (22) of the valve members (18, 19) is arranged to cooperate with the aperture (16A, 17A) of the respective ducts (16, 17), which faces the cylinder head (6), said valve members being inserted into the cylinder block (2) and being driven by the operator means (25, 26) within this latter. 3. An engine as claimed in claim 2, characterised in that the operator means are cams (25) provided on crankshaft-driven shafts (26) and acting on cup-shaped members (24) of the valve members (18, 19). 4. An engine as claimed in claim 3, characterised in that the shafts (26) are directly driven by the crankshaft. 5. An engine as claimed in claim 3, characterised in that the crankshaft (30) cooperates with a transmission linkage (31) which transmits movement to the operator means (25, 26). 6. An engine as claimed in claim 3, characterised in that the camshafts (26) acting on the cup-shaped members (24) are driven by the crankshaft indirectly. 7. An engine as claimed in claim 6, characterised in that camshafts (26) are driven via motion transmission members such as belts and the like. 8. An engine as claimed in claim 1, characterised in that the valve members (18, 19) are all positioned on the same side of the cylinder (3). 9. An engine as claimed in claim 1, characterised in that the valve members (18, 19) are positioned with their axes (W) parallel to the axis (K) of the cylinder (3). 10. An engine as claimed in claim 1, characterised in that the valve members (18, 19) are positioned with their axes (W) arranged in any manner relative to the axis (K) of the cylinder (3). 11. An engine as claimed in claim 1, characterised in that the mixing chamber (13) communicates with an explosion chamber (10) of the cylinder (3) via a duct or passage (12) provided between the cylinder head (6) and the cylinder block (2). 12. An engine as claimed in claim 1, characterised by comprising for the air-fuel mixture at least one ignition member (8) at least positioned within the mixing chamber (13). 13. An engine as claimed in claim 1, characterised in that the head (5) of the piston (4) comprises at least one surface recess (35). 14. An engine as claimed in claim 1, characterised by having a substantially flat cylinder head (6). 15. An engine as claimed in claim 1, characterised in that the head (5) of the piston (4) is flat. 16. An engine as claimed in claim 1, characterised in that the head (5) of the piston (4) presents at least one surface convexity. AMENDED CLAIMS [received by the International Bureau on 21 September 1998 (21.09.98); original claims 1-16 replaced by amended claims 1-9 (3 pages)] 1. A two-or four-stroke vehicle engine comprising, within a cylinder block (2) closed by a cylinder head (6), at least one cylinder (3) within which a piston (4) moves, said piston having a head (5), the cylinder (3) receiving air via at least one induction or intake duct (16) , there being provided for the combustion products at least one exhaust duct (17) operationally connected to said cylinder, said intake duct (16) and said exhaust duct (17) each being provided with at least one respective valve member (18,19) subjected to operator means (25,26) to open it during use of the engine, and closure means (28) returning said valve member (18,19) to the position in which it closes the respective duct (16,17), the valve memebers (18,19) being positioned by the side of the cylinder (3) and intercepting apertures (16A, 17A) of the respective ducts (16,17) which open into at least one mixing chamber (13) positioned by the side of the cylinder (3) and communicating with it, said cylinder head (6) being substantially flat, the head (5) of the piston (4) comprising at least one surface recess (35) , the engine being characterised by comprising at least an injector (40,140) located inside the cylinder head (6) , said injector being suitable for injecting fuel into the surface recess (35) inside the piston head (5) in order to obtain optimum stratification of the explosive mixture above the piston (4) and to optimize engine operation, in particular when the engine operates at low load. 2. An engine as claimed in claim 1 wherein the injector (40) is located above the cylinder (3) . 3. An engine as claimed in claim 1 wherein the injector (40) is inclined in respect of the axis (W) of the cylinder (3) . 4. An engine as claimed in claims 1 and 2, wherein a second injector (140) is located over the mixing chamber (13), is connected to the cylinder head (6) and injects the fuel into said chamber (13) . 5. An engine as claimed in claim 1, wherein the cylinder head (6) comprises a recess (36) positioned in correspondence with the recess (35) into the piston head (5) . 6. An engine as claimed in claim 1 wherein an ignition member (9) opens into the recess (36) of the cylinder head (6) . 7. An engine as claimed in claim 1 or in claims 1 and 5 wherein the recess (35; 36) is hemispherical. 8. An engine as claimed in claims 1 and 5 wherein the recess (35,36) is partly spherical. 9. An engine as claimed in claim 1 wherein hydraulic means for opening and closing the valve members (18,19) are provided. STATEMENT UNDERARTICLE 19 Originally filed claims 1-16 have been amended and replaced by new claims 1-9. The latter specifically refer to the invention's feature described at page 4, lines 19-28, and page 5, lines 6-8, and shown in figures 1 and 2. Accordingly, the important feature as claimed in new claims 1-9 is that the invention relates to an engine which comprises: 1) valve members positioned by the side of the engine cylinder; 2) a piston head comprising an injector located inside a flat cylinder head and injecting fuel into the cylinder; 3) a recess provided within the piston head which receives the injected fuel when the engine operates at low load. According to these features, an optimum stratification of the explosive mixture above the piston is obtained when the engine operates at low r.p.m. in order to optimize the engine operation. Another important feature is that the valve members are operated by hydraulic means. No prior art describes all the features of the inventive engine as now claimed in new claim 1 and in the dependent claims.

Inventors: CASTIGLIONI CLAUDIO, CASTIGLIONI, CLAUDIO
Applicants: CAGIVA MOTOR, CASTIGLIONI CLAUDIO, CAGIVA MOTOR S.P.A., CASTIGLIONI, CLAUDIO
Application year: 1998
Main classification: F02B19
IPC codes: F02B1, F02B17, F02B19, F02B23, F02B75, F02F1