MANNOSE-CONTAINING FEED AND PROCESS FOR PRODUCING THE SAME

Abstract: Mannose-containing copra meal characterized in that mannose in the copra meal has been degraded in whole or in part to mannose, a process for producing said copra meal and a mannose-containing feed which contains the mannose-containing copra meal.

Description: The present invention relates to mannose-containing feed which has excellent handling properties and which can be produced at low cost, and to a process for producing such feed. Although industrial waste problems have been social issues for many years, a promising clue for solving the problems has not yet been found in spite of extensive efforts in various fields. Food wastes discharged from food processing factories are residues that resulted from processes in which non-digestible and/or distasteful materials are removed from raw materials, and specific useful constituents are recovered for use. Since such residues contain protein, carbohydrate, fat, cellulose, many of food wastes such as brewer's grains, bean curd refuse, bran, and crushed orange lees are currently used as feed. Many of these food wastes, however, have a drawback that their shelf lifes are short because of their high water contents. Furthermore, the appreciation of the yen promotes import of cheap feed from abroad, and there is a trend for dairy farmers in Japan to rely on such imported feed which is more easy to handle. Copra meal, a ground product of extraction residue of coconut oil, is also mostly used in Japan as feed for cattle and swine. However, copra meal as such has a drawback in that it is not suitable as feed for fowl because it contains a rather large amount of fiber and its amino acid composition is not quite acceptable ("Shiryo-No-Kiso-Chishiki", Toyo Keizai Shinpo, p. 58 (1970)). In the meanwhile, mannose has proved to have an effect of preventing harmful bacterial infection via the intestinal tract, and feed which contains mannose as an ingredient for preventing infection has been proposed (Japanese Patent Publication No. H8(1996)-38064 A). Mannose is heretofore produced by acidic or enzymatic degradation of glucomannan contained in, for example, wood or bulb of konjak or galactomannan contained in, for example, guar gum. However, since the process for extracting various mannans from natural sources requires complicated procedures and high costs, feed which contains mannose thus produced has a drawback of being expensive. In addition, since mannose thus produced is in the form of a powder or an aqueous solution, it has another drawback in that it is difficult to mix mannose uniformly with feed. Furthermore, the process for extracting mannan produces a large amount of waste residue. Since this residue is not suitable for use as feed because it no longer contains useful constituents such as amino acids or sugars, it also causes another industrial waste problems. JP-A-08 173055 describes a feed for domestic animals which is said to have excellent productivity and to be effective for preventing Salmonella pollution by mixing with mannose-based polysaccharides prepared by enzyme-treatment of guar beans or refuse of copra squeezed oil. Furthermore, WO-A-91 18521 relates to soil microorganisms that produce a hemicellulase, which is particularly useful in increasing the available energy content of hemicellulosic foodstuffs. In addition, JP-A-7 236 429 discloses a feed for a domestic fowl containing a mannooligosaccharide prepared by treatment with an enzyme such as copra meal (oil cake after pressing a copra oil) that is said to have more excellent feed efficiency, survival rate and increase in weight, especially useful for improving qualities of a domestic fowl The present invention provides mannose-containing feed which has excellent handling properties and which can be produced easily and at low cost by using copra meal, and also provides a process for producing such feed. In particular, the present invention relates to a mannose-containing feed which contains a mannose-containing copra meal in an amount of 0.01-2% by weight of the whole feed, wherein said mannose-containing copra meal contains 3-30% by weight mannose obtained by degrading at least part of mannan in the copra meal, wherein the mannose-containing feed is obtainable by contacting copra meal with an enzyme solution and drying the mannose-containing copra meal thus obtained. Furthermore, the present invention provides a process for producing the above mannose-containing feed, characterized in that copra meal is treated with a hemicellulase solution of a 3-fold or less amount by weight relative to copra meal to release mannose. Fig. 1 shows the results of measurement in which the number of salmonellae in cecal feces after forced oral administration of salmonella was determined at various times in (a) fowls received the feed of the present invention, compared with those results obtained in (b) fowls received formula feed supplemented usual copra meal without any enzymatic treatments or (c) fowls received only the base formula feed. The present inventors have found that mannose-containing copra meal which is obtained by degrading at least part of mannan in copra meal to mannose is quite useful as mannose-containing feed because it exhibits excellent handling properties and can be produced easily and at low cost. Specifically, the mannose-containing copra meal is characterized in that mannan in the copra meal has been degraded in whole or in part to mannose. In addition, the process for producing a mannose-containing copra meal is characterized in that copra meal is treated with a hemicellulase solution to release mannose. Furthermore, the formula feed contains a mannose-containing copra meal. The present invention is further described in detail below. The mannose-containing feed of the present invention is produced using copra meal as a raw material by degrading mannan in the copra meal in whole or in part to release mannose. The term "copra meal" refers to a ground product of residues resulted from the process in which coconut oil is extracted from copra, the raw material for pressing coconut oil obtained by drying the pulp of coconut, and copra meal usually contains mannan at an amount of about 30% by weight. Copra meal which may be used as a raw material for the mannose-containing feed of the present invention is not specifically restricted in regard to its origin, producing method, so far as it is produced in the usual process for producing coconut oil. Although the degradation percent of mannan in copra meal is not specifically restricted, it is preferred that 10-100% by weight, particularly 30 to 100%, of mannan has been degraded. The water content in the mannose-containing copra meal of the present invention is preferably 5-20% by weight, and more preferably 5-13% by weight. Copra meal containing more than 20% by weight water is not preferred because it is perishable. The mannose-containing copra meal may be used as feed in combination with other feed ingredients. It is desirable to add the mannose-containing copra meal in an amount to give a mannose content in the formula feed from 0.001 to 0.6% by weight. Thus, the mannose-containing copra meal is added in an amount of 0.01-2% by weight, preferably 0.1-1% by weight, of the formula feed. The added amount of mannose-containing copra meal may usually be determined in the light of its potency and economical efficiency. The process for producing mannose-containing copra meal of the present invention is described below. The term "hemicellulase" used in the present invention refers to an enzyme which acts on hemicellulose, polysaccharides existing in plant cell wall in association with cellulose. Hemicellulase used in the present invention is not specifically restricted so far as it acts on copra meal to release mannose, and it includes mannan degrading enzymes such as mannanase (mannase) or mannosidase. Exemplary origins of such enzymes include, for example, grass bacillus (Bacillus subtilis), filamentous fungi (Aspergillus aculeatus, A. awamori, A. niger, A. usamii, Humicola insolens, Trichoderma harzianum, T. koningi, T. nongibrachiatum, T. viride), and basidiomycete (Coriticium, Pycnoporus coccineus), and those enzymes of Aspergillus origin are preferable. More preferably, mannanase derived from Aspergillus niger is used. These hemicellulase are obtained in culture supernatant of the above described strains or in their cell bodies, and any fractions containing such hemicellulase may be used in the present invention. If necessary, the fraction containing hemicellulase may be purified or partially purified before use. Alternatively, commercially available enzymes such as Cellulosin HC100, Cellulosin HC, Cellulosin TP25, Cellulosin GM5 (all manufactured by Hankyu Bio Industry), Sumizyme AC, Sumizyme ACH (all manufactured by Shin Nihon Kagaku Kogyo), and Gamanase (manufactured by Novo Nordisk Industry) may also be used. Hemicellulase solution as used herein is not specifically restricted so far as it contains hemicellulase as described above, and it may be, for example, a solution in which such hemicellulase is suspended in water. The amount of enzyme with which copra meal is treated is preferably 1-100 units per 1 gram of copra meal, and more preferably 10-50 units per 1 gram of copra meal. Preferably, the enzyme concentration is so adjusted that the required amount of enzyme solution may be 3-fold or less by weight relative to copra meal, and more preferably be 0.5-to 3-fold, particularly 1- to 2-fold. When more than 3-fold amount of enzyme solution is used, water content in the copra meal will so increase that propagation of various bacteria is promoted, and therefore the copra meal will be unsuitable as feed for use as such. In addition, said amount is unpreferable because it requires a lot of labor and costs to reduce the water content to an appropriate value for use as feed. Although the amount less than 0.5-fold does not cause serious problems, such amount is not preferred since the amount of released mannose is not increased so much because the enzyme solution can not uniformly contact the copra meal. Preferably, copra meal is brought into uniform contact with the enzyme solution by using a method, for example, in which the enzyme solution is added to copra meal and the mixture is immediately stirred, or in which copra meal is added into a container containing the enzyme solution and the mixture is immediately stirred, or in which copra meal is dispersed onto a flat surface and then the enzyme solution is uniformly sprayed thereover using any one of various atomizers. For industrial purpose, blenders such as kneader, ribbon mixer, and Nauta mixer (manufactured by Hosokawa Micron or Dalton) may be used. Although conditions usually used for an enzymatic reaction may be acceptable, copra meal is preferably treated with the enzyme solution under the optimum conditions for the enzyme used. The reaction is preferably carried out under a temperature condition which does not inactivate the enzyme and which represses propagation of microorganisms in order to prevent rot of the reaction solution. Thus, the reaction temperature may be 20-90 °C, preferably 40-80 °C, and more preferably 50-75 °C. Although the reaction time depends on the amount of enzyme used, it is usually preferred in view of working efficacy to adopt a duration from 3 hours to 24 hours. According to the present invention, it is preferred to dry the mannose-containing copra meal thus obtained until the water content reaches 5-20% by weight, and more preferably 5-13% by weight. The feed may be dried by means of a vacuum dryer, vacuum agitating dryer, drum dryer, conveyor band dryer, flash dryer, fluidized bed dryer. The temperature during the drying process is suitably maintained at 60-140 °C and more preferably at 80-120 °C in order to repress propagation of various bacteria and not to decompose mannose. EXAMPLES The present invention is further illustrated by the following examples. Example 1 To 100 g of copra meal (mannan content 30%, fat content 10%, water content 7.2%), 0.3 g of Cellulosin GM5 (mannanase manufactured by Hankyu Bio Industry; titer, 10,000 units/g) suspended in 100 ml of water (an equal amount by weight relative to copra meal) was uniformly sprayed and then incubated at 60 °C for 12 hours. After completion of the reaction, the product was vacuum-dried at 80 °C for 5 hours in a vacuum dryer (Vacuum Drying Oven DP32 manufactured by Yamato) to obtain a mannose-containing feed. This feed was then suspended in water to dissolve sugar constituents in the feed into water, and the sugar constituents in the resulting solution were quantified using high performance liquid chromatography. For analysis, BioRad Aminex HPX-87P column was used at the column temperature of 85 °C and at the flow rate of 0.6 ml/min. Sugars were detected using a differential refractometer, and the mannose content was determined on the basis of the values obtained with authentic samples. In result, it was found that 13 g of mannose has been accumulated in 100 g of the feed. In addition, it was also found that the water content in the feed measured by heat-drying at normal pressure was 7.0%. Example 2 To 100 g of copra meal (mannan content 30%, fat content 10%, water content 7.2%), 0.1 g of Sumizyme ACH (hemicellulase manufactured by Shin Nihon Kagaku Kogyo; titer, 50,000 units/g) suspended in 130 ml of water (a 1.3-fold amount by weight relative to copra meal) was uniformly sprayed and then incubated at 50 °C for 15 hours. After completion of the reaction, the product was vacuum-dried at 90 °C for 10 hours in a vacuum dryer (Vacuum Drying Oven DP32 manufactured by Yamato) to obtain a mannose-containing feed. Sugars in this feed were quantified in the same manner as described in Example 1, and it was found that 15 g of mannose has been accumulated in 100 g of the feed. It was also found that the water content was 6.5%. Example 3 To 1 kg of copra meal (mannan content 30%, fat content 10%, water content 7.2%), 0.5 L of 1.8N HCl was added, and the mixture was stirred for 5 minutes using a universal mixer (manufactured by Sanei Seisakusho). The pH of the mixture was 3.0. To this mixture, 0.5 g of Cellulosin GM5 (mannanase manufactured by Hankyu Bio Industry; titer, 10,000 units/g) and 0.5 g of Sumizyme ACH (hemicellulase manufactured by Shin Nihon Kagaku Kogyo; titer, 50,000 units/g) suspended in 1 L of water (an equal amount by weight relative to copra meal) were added, and mixed for 5 minutes. After mixing, the mixture was incubated at 60 °C for 24 hours. After completion of the reaction, the product was vacuum-dried at 100 °C for 10 hours in a vacuum dryer (Vacuum Drying Oven DP32 manufactured by Yamato) to obtain a mannose-containing copra meal. Sugars in this copra meal were quantified in the same manner as described in Example 1, and it was found that 11 g of mannose has been accumulated in 100 g of the copra meal. It was also found that the water content was 10.0%. Performance evaluation of feed Using the mannose-containing feed which contains mannose-containing copra meal prepared in Example 3, a salmonella excretion test was carried out in fowl. Six white leghorn laying fowls (Julia) at 71-weeks old were fed ad libitum for 25 days with 0.1 kg/fowl/day (or a total feeding amount of 2.5 kg) of formula feed which has the composition shown below in the Table 1 supplemented with 1% by weight mannose-containing copra meal described above. On the 18th day after the feeding was started, 1 ml of bacterial suspension containing 8.0 × 10 5 cells/ml of salmonella (a wild strain of Salmonella enteritidis obtained from National Institute of Animal Health (Ministry of Agriculture, Forestry and Fisheries)) was orally administered by compulsion using catheter. Composition of the base feed Material Mix proportion (% by weight) Yellow corn 69.4 Bean cake 16.0 CP 65% Fish meal 3.0 Alfalfa meal 2.0 DL-Methionine 0.1 L-Lysine hydrochloride 0.1 Calcium carbonate 6.5 Calcium monohydrogenphosphate 2.0 Sodium chloride 0.3 Trace mineral premix 0.2 Vitamin A, D, E premix 0.2 Vitamin B complex premix 0.2 Total 100 Cecal feces excreted on the morning of the 14th day after the feeding was started (control) and of the 1st, 3rd, and 7th days after the salmonella administration were separately sampled for each individual, and the number of salmonellae was determined as described below. For comparison, additional salmonella excretion tests were carried out in the same manner as described above with the exception that formula feed supplemented 1% of the copra meal without any enzymatic treatments (Reference Example 1) or only the base formula feed (Reference Example 2) was used in place of the above mannose-containing feed. The results are shown in Fig. 1. In the figure, "a" indicates the number of salmonellae in cecal feces from fowls received the feed of the present invention, "b" indicates corresponding values for fowls received formula feed supplemented copra meal without any enzymatic treatments, and "c" indicates corresponding values for fowls received only the base formula feed. Fig. 1 shows the results of the salmonella excretion tests on fowl with the ordinate indicating the logarithmic value of the number of excreted salmonellae and the abscissa indicating the time after the salmonella administration in days. The results indicate that the mannose-containing feed of the present invention has a salmonella-excreting effect. Method for measuring the number of salmonellae One gram of cecal feces was diluted 10-fold with sterilized phosphate buffered physiological saline and thoroughly mixed to give a stock solution, The stock solution was then diluted stepwise with a common ratio of 10 using sterilized physiological saline to prepare 100-fold and 1000-fold diluted solutions. Each 0.1 ml of the stock solution, 100-fold and 1000-fold diluted solutions was inoculated separately onto SS agar plates and Brilliant Green agar plates, incubated at 37 °C for 24 hours, and then the typical colonies grown on each plate were measured. Furthermore, bacteria picked up from the colonies were inoculated on SIM Agar and TSI Agar (a modified Crigler medium used for verification of enterobacteria) for lysine decarboxylation test, and incubated at 37 °C for 24 hours to check their properties. The colony which was confirmed as salmonella was then checked for its serotype using salmonella antiserums. The number of salmonellae per 1 gram of the sample was then calculated by multiplying the number of colonies which were confirmed as Salmonella O9 group by the dilution ratio of the stock solution or the diluted solution. The mannose-containing feed of the present invention is a useful feedstuff, since it contains mannose which is receiving attention as an ingredient for preventing salmonella infection. In addition, since the feed according to the present invention is produced using copra meal as a raw material, the present invention is also useful as a solution for the industrial waste problems. Furthermore, according to the process of the present invention, such mannose-containing feed can be produced easily and at low cost.

Claims: A mannose-containing feed which contains a mannose-containing copra meal in an amount of 0.01-2% by weight of the whole feed, wherein said mannose-containing copra meal contains 3-30% by weight mannose obtained by degrading at least part of mannan in the copra meal, wherein the mannose-containing feed is obtainable by contacting copra meal with an enzyme solution and drying the mannose-containing copra meal thus obtained. A process for producing mannose-containing feed of claim 1, characterized in that copra meal is treated with a hemicellulase solution of a 3-fold or less amount by weight relative to copra meal to release mannose.

Inventors: DOMBO MUNEHIKO, MORIMOTO AKEMI, YOSHIKAWA GENICHI, DOMBO, MUNEHIKO, MORIMOTO, AKEMI, YOSHIKAWA, GENICHI, DOMBO, Munehiko, Unitika Ltd, MORIMOTO, Akemi, Unitika Ltd, YOSHIKAWA, Genichi, Unitika Ltd
Applicants: UNITIKA LTD, UNITIKA LTD.
Application year: 1998
Main classification: A23K1
IPC codes: A23K1