Electric shaver

Abstract: An electric shaver (10) having one pair or a plurality of pairs of inner (20) and outer (20) cutting members so that the inner cutting member (30) and outer cutting member (20) are rotated by a single drive source (14) in the same direction or opposite directions relative to each other.

Description: The present invention relates to an electric shaver comprising at least one outer cutting member and at least one inner cutting member positioned below the outer cutting member and a power source rotating the inner cutting member. Such an electric shaver is disclosed in EP-A-0 860 247. Generally, in electric shavers, particularly in electric rotary shavers, inner cutters are rotated on the under surface of outer cutters; and the hair is cut by the shearing force generated between these two cutters. In some shavers, only one single shaving unit that consists of an inner cutter and an outer cutter is installed in the shaver head of the shaver; and there are also shavers in which two shaving units or three shaving units are installed in the shaver head, each being called a twin-headed shaver and a triple-headed shaver, respectively. In the twin-headed shaver, the shaving units are arranged side by side; and in the three-headed shavers, the shaving units are generally arranged in an inverse equilateral triangle shape so as to obtain the most efficient shaving results. In any of these shavers currently marketed, only the inner cutters are rotated by a motor installed inside the shaver casing so that the shearing force is obtained'between the rotating inner cutter and the non-rotating outer cutter which are designed to be inwardly depressible during shaving. Since the outer cutter which ordinarily has radial slits for introducing facial hair is not rotated as described above, the hair does not enter into the slits easily, resulting in that shaving is occasionally not performed efficiently. So as to execute a smooth and efficient shave, it is common to move the shaving head (and therefore the outer cutters) circularly on, for example, the face, which sometimes causes muscle fatigue in the arm that holds the shaver; and therefore, such a prior art shaver has a problem with the shaving effect and with the use thereof. FR-A-1 192 334 discloses an electric shaver comprising two concentric circular blades beneath an outer fixed grill with radial slits which introduce the hairs. Accordingly, the primary aim of the present invention is to provide an electric shaver that can reduce the necessity of circular movements of the shaver in use, thus ensuring an easy, quick and smooth shave. It is another aim of the present invention to provide an electric shaver having high hair raising and take-in efficiency and hair cutting efficiency by way of a rotatable outer cutter(s) and a rotatable inner cutter(s). It is still another aim of certain embodiments of the present invention to provide an electric shaver which includes a rotatable outer cutter(s) which can function as a "comb" so as to smoothly raise and bring the hair into the slits formed on the outer cutter(s) and further between the outer cutter(s) and inner cutter(s), thus ensuring a smooth and quick shave. The above-described aims may be accomplished by a unique structure for an electric rotary shaver which includes at least one shaving unit that comprises an outer cutter (outer cutting member) and an inner cutter (inner cutting member) which is positioned below the outer cutting member so that not only is the inner cutter rotated but also the outer cutter is rotated via a series of gears provided between a single rotary power or drive source and the shaving unit(s). In other words, in the electric shavers embodying the present invention, the outer cutter(s) may be provided with a ring gear(s) on, for example, its circumferential surface(s), and this ring gear(s) may be meshed with a gear(s) rotated by a transmission gear(s) which is rotated by a drive gear(s) that causes the corresponding inner cutter(s) to rotate. Preferably, the outer cutter(s) and the inner cutter(s) are rotatable not only in the same directions but also in the opposite directions. For a better understanding of the present invention and as to how the same may be carried into effect, reference will now be made by way of example to the accompanying drawings, in which: Figure 1 is an explanatory illustration showing the inside of the first embodiment of the electric shaver according to the present invention wherein the shaver includes two pairs of inner and outer cutting members; Figure 2 is an exploded perspective view showing an important portion thereof; Figure 3 is an explanatory illustration showing the inside of the important portion thereof being viewed from the direction of lines 3-3 in Figure 2; Figure 4 is a perspective view of an outer cutting member that is employed in embodiments of the present invention; Figure 5(a) is a partially sectional explanatory illustration showing one meshing connection between the gear of an outer cutting member and a gear that rotates the outer cutting member, and Figure 5(b) is a partially sectional explanatory illustration showing another meshing connection between the gear of an outer cutting member and a gear that rotates the outer cutting member; Figure 6 is a plan view showing the gear arrangement employed in the first embodiment of the present invention; Figure 7 is a plan view showing the gear arrangement which is different from the one employed in the first embodiment shown in Figure 6; Figure 8 is a plan view showing the gear arrangement employed in the second embodiment of the present invention in which the shaver includes three pairs of inner and outer cutting members; Figure 9 is a sectional explanatory illustration showing the meshing connection between the gear of one of three outer cutting members and a relay gear that rotates the outer cutting member employed in the second embodiment of the present invention; and Figure 10 is a plan view showing the gear arrangement which is different from the one employed in the second embodiment shown in Figure 8. Figure 11 is a plan view showing the gear arrangement employed in the third embodiment of the present invention in which the shaver includes one pair of inner and outer cutting members; and Figure 12 is a plan view showing the gear arrangement which is different from the one employed in the third embodiment shown in Figure 11. The present invention will be described in detail below based upon the embodiments with reference to the accompanying drawings. Figure 1 shows the inside of the shaver according to the first embodiment of the present invention, Figure 2 is an exploded perspective view showing the important portion thereof, and Figure 3 shows the cross section thereof. In these Figures, the electric shaver is generally referred to by the reference numeral 10, and it includes a shaver housing 12 and two shaving units each substantially comprising an outer cutting member 20 and an inner cutting member 30. The tip end of the inner cutting member 30 is in contact with-an inner surface of a circular top end wall of the outer cutting member 20. The shaver housing 12 is opened at one end and a removable head frame 16 covers this open end; and the shaver housing 12 is provided therein with a mounting plate 12a and a drive shaft holder 12b. A cutting member retaining frame 12c is detachably mounted to the undersurface of the head frame 16 by way of a fixing screw 12c'. Furthermore, a single electric motor 14 that is actuated by an AC and/or DC power source, a battery 18 which actuates the motor 14, and an ON-OFF switch 19 which connects the motor 14 and battery 18 are provided in the shaver housing 12. The head frame 16 is provided so as to be elastically snap-fitted to the shaver housing 12 in a removable fashion; and each of two outer cutting members 20 is fitted in each of two circular apertures 16a opened in the head frame 16. The circular apertures 16a are slightly larger in diameter than the outer cutting members 20. Typically, the outer cutting member 20 is, as best shown in Figure 4, comprised of a shallow cylinder made of metal having the circular top end portion with hair entry apertures 20' that are slits opened radially. Furthermore, each of the outer cutting members 20 is provided with a ring gear 22. The ring gear 22 is made of, for example, plastic and securely fixed on the outer circumferential surface of the outer cutting member 20 as shown in Figure 4. As best seen in Figure 5(a), the root area of the outer cutting member 20 is situated on the inner side of the head frame 16 so that the outer cutting member 20 is in a circular aperture 16a opened in the head frame 16, and the ring gear 22 of-the outer cutting member 20 is located between the flange 20a of the outer cutting member 20 and the head frame 16 so that the outer cutting member 20 is prevented from coming off of the head frame 16. The inner cutting members 30 and outer cutting members 20 are provided between the head frame 16 and the cutting member retaining frame 12c; and each of the inner cutting members 30 is, as seen from Figure 3, positioned inside each of the outer cutting members 20 so that the inner cutting member 30 is (as described below) rotated inside the outer cutting member 20 by the drive motor 14. Two inner cutting members 30 are connected to the motor 14 via a motor shaft gear 14a, two primary gear wheels 50, two primary drive shafts 60 and rotation transmission blocks 32 which are attached to the inner cutting members 30. These elements for rotating the inner cutting members 30 are referred to as an inner cutting member drive assembly. More specifically, the motor 14, secured to the mounting plate 12a, has a motor shaft gear 14a on its output shaft 14', and this motor shaft gear 14a is meshed with two primary gear wheels 50 (only one is shown in Figure 3). Each of the primary gear wheels 50 is rotatably journalled on a primary spindle 12x (only one shown) which is fixed in the mounting plate 12a. Each of the primary gear wheels 50 has a hollow hub 52 at the center which has a cavity inside so as to accommodate a flange 62 of each of two primary drive shafts 60 (only one shown) which has a hollow bore inside. The flange 62 formed at one end of the primary drive shaft 60 is coupled to the inside of the hollow hub 52 of the primary gear wheel 50 so that the primary drive shaft 60 is coaxially coupled to the primary gear wheel 50 and rotated thereby. A coil spring 64 is provided inside the hollow bore of each of the primary drive shafts 60 so as to be compressed between the primary drive shafts 60 and the primary gear wheels 50, thus pressing the primary drive shaft 60 towards the head frame 16. Accordingly, the outer flange 20a of the outer cutting member 20 is urged towards the head frame 16 by the coil spring 64; and when the shaver is in use, the outer cutting member 20 can be depressed, against the driving force of the coil spring 64, toward the inside of the shaver housing 12 together with the inner cutting member 30 and primary drive shaft 60. In other words, the outer cutting members 20, the inner cutting members 30 and the primary drive shafts 60 are depressible in the direction toward the mounting plate 12a during the use of the shaver; and each of the primary drive shafts 60 is able to make a swivel motion because of the spaces between the outer surface of the primary drive shaft 60 and the inner surfaces of the hollow hub 52 and because of the spaces between a first shaft hole 12b1 of the drive shaft holder 12b and the surface of the primary drive shaft 60. Thus, it is facilitated that a coupling tongue 66 formed at other end of each primary drive shafts 60 engages the engagement hole 32a of the rotation transmission block 32 attached to each inner cutting member 30. Furthermore, a single secondary gear wheel 100 is rotatably journalled on a secondary spindle 12y which is fixed in the mounting plate 12a. The secondary gear wheel 100 is, like the primary gear wheels 50, provided with a hollow hub 102 at the center which has a cavity inside so as to accommodate the flange 112 of the secondary drive shaft 110 which has a hollow bore inside. This flange 112 formed at one end of the secondary drive shaft 110 is coupled to the inside of the hollow hub 102 of the secondary gear wheel 100 so that the secondary drive shaft 110 is coaxially coupled to the secondary gear wheel 100 and rotated by the secondary gear wheel 100. A secondary coil spring 104 is provided inside the hollow bore of the secondary drive shaft 110 so that the secondary coil spring 104 can be compressed between the secondary drive shaft 110 and the secondary gear wheel 100 and presses the secondary drive shaft 110 in the direction toward the head frame 16. The secondary drive shaft 110 has a coupling tongue 116 at its other end which is engaged with a tip end gear 120. The tip end gear 120 comprises a gear portion 120a and rotation transmission portion 120b and is provided so that the gear portion 120a is located between the head frame 16 and the cutting member retaining frame 12c. The tip end gear 120 has a pin 124 that engages a recess 16b (see Figure 5(a)) formed in the inner surface of the head frame 16 so as to allow end the gear 120 to be rotatable; and the gear tooth 120c formed on the gear portion 120a of the tip end gear 120 is meshed with the ring gears 22 that are attached to the outer cutting members 20, and the rotation transmission portion 120b is engaged with the coupling tongue 116 of the secondary drive shaft 110 via an engagement hole 120d formed in the rotation transmission portion 120b so that the tip end gear 120 is rotated by the secondary drive shaft 110. In the above structure, because of the presence of the second coil spring 104, the secondary drive shaft 110 can make a swivel motion by way of a space between the outer surface of the secondary drive shaft 110 and the inner surface 102b of the hollow hub 102 and a space between the outer circumference of the secondary drive shaft 110 and the inner surface of a secondary shaft hole 12b2 of the drive shaft holder 12b. Thus, the coupling tongue 116 of the secondary drive shaft 110 easily can engage the engagement hole 120d of the rotation transmission portion 120b of the tip end gear 120. In the embodiment above, as shown in Figure 5(a), the ring gear 22 is provided on the outer circumferential surface of the outer cutting member 20 and meshed with the gear 120c circumferentially formed on the tip end gear 120. However, as shown in Figure 5(b), the outer cutting member 20 may have a ring gear 22a on the under end surface so that the ring gear 22a is meshed with an annular gear tooth 120e formed on the upper end surface of the tip end gear 120. Furthermore, a transmission spindle 12z is fixed to the mounting plate 12a, and a transmission gear 130 is rotatably journalled on this transmission spindle 12z. The transmission gear 130 is provided between one of two primary gear wheels 50 and the secondary gear wheel 100 and meshed with these gear wheels 50 and 100 so that the rotation of one of the two primary gear wheels 50 rotates the transmission gear 130 and the rotation of the transmission gear 130 rotates the secondary gear wheel 100. The secondary gear wheel 100, the secondary drive shaft 110 and the tip end gear 120 provided adjacent to the inner cutting member drive assembly described above are referred to as an outer cutting member drive assembly. Figure 6 shows the gear arrangement employed in the above embodiment, and it particularly shows the motor gear 14a', two primary gear wheels 50, transmission gear 130, secondary gear wheel 100, tip end gear 120 and two ring gears 22 provided on the outer cutting members 20. As seen from Figure 6, the gear G1 (which corresponds to the motor shaft gear 14a in Figures 2 and 3) is meshed with two gears G2a and G2b (each corresponding to the two primary gear wheels 50) which are installed side by side. The gear G3 (which corresponds to the transmission gear 130 in Figures 2 and 3) is meshed with one (G2a) of the two gears G2a and G2b and also with the gear G4 (which corresponds to the secondary gear wheel 100 in Figures 2 and 3). The gear G4' (which corresponds to the tip end gear 120) is provided on the same axis as the gear G4 (with the secondary drive shaft 110 in between) , and the gear G4' is meshed with two gears G5a and G5b (each corresponding to the ring gears 22 attached to the two outer cutting members 20 in Figures 2 and 3). With the gear arrangement described above, when the gear G1 (motor shaft gear 14a) is rotated by the motor in one direction P, the gears G2a and G2b (primary gear wheels 50) which are meshed with the gear G1 are rotated in another (or opposite) direction N. In other words, the inner cutting members that are rotated by the primary gear wheels 50 (gears G2a and G2b) are rotated in the direction N. On the other hand, when the gear G2a is thus rotated in the direction N, the gear G3 (transmission gear 130) meshed with the gear G2a is rotated in the direction P; as a result, the gear G4 (secondary gear wheel 100) meshed with the gear G3 is rotated in the direction N. Since the gear G4' (tip end gear 120) is axially provided on the gear G4, the gear G4' is rotated in the direction N; and when the gear G4' is thus rotated in the direction N, the two gears G5a and G5b (ring gears 22) which are meshed with the gear G4' are rotated in the direction P. In other words, the two outer cutting members that have the ring gears 22 (gears G5a and G5b) are rotated in the direction P by the end gear 120 (gear G4'). With the structure described above, the two inner cutting members are rotated in one direction N, and the two outer cutting members are rotated in another or opposite direction P. In other words, the inner cutting members and the outer cutting members are rotated in different or opposite directions from each other. Figure 7 shows a modification of the above embodiment; and in this embodiment of Figure 7, the inner and outer cutting members are rotated in the same direction. As seen in Figure 7, an auxiliary transmission gear G3a is interposed between and meshed with gear G3 (corresponding to the transmission gear 130) and the gear G4 (corresponding to the secondary gear wheel 100), so that the rotation of gear G3 is transmitted to the gear G4 via the auxiliary transmission gear G3a. Accordingly, unlike the embodiment shown in Figures 2 and 3, when the gear G3 (transmission gear 130) is rotated in the direction P by the gear G2a (primary drive gear 50), the gear G4 (secondary gear wheel 100) is rotated in the direction P by the presence of the auxiliary transmission gear G3a which is rotated in the direction N by the gear G3, and the gear G4' (tip end gear 120) provided axially on the gear G4 is also rotated in the P direction. As a result, the gears G5a and G5b (ring gears 22) of the outer cutting members 20, which are meshed with the gear G4' rotating in the direction P, are rotated in the direction N. Thus, the two outer cutting members that have ring gears 22 (gears G5a and G5b) are rotated in the direction N which is the same rotational direction of the two inner cutting members. As seen from the above, the shaver according to the above embodiment that has two pairs of inner and outer cutting members has a structure that comprises: a shaver housing provided therein with a single motor which has a motor gear attached to an output shaft thereof; a mounting plate provided inside the shaver housing; two primary gear wheels rotatably provided, side by side, on the mounting plate and meshed with the motor gear so as to be rotated in one direction by the motor gear; two primary drive shafts coaxially coupled to the primary gear wheels so as to be rotated in one direction by the primary gear wheels; two inner cutting members coupled to.the primary drive shafts so as to be rotated by the primary drive shafts in one direction; a transmission gear rotatably provided on the mounting plate and meshed with one of two primary gear wheels so as to be rotated thereby in another direction which is opposite from one direction; a secondary gear wheel rotatably provided on the mounting plate and meshed with the transmission gear so as to be rotated thereby in one direction; a secondary drive shaft coaxially coupled to the secondary gear wheel so as to be rotated in one direction by the secondary gear wheel; a tip end gear coupled to the secondary drive shaft so as to be rotated thereby in one direction; and two outer cutting members provided so that each one of two inner cutting members is situated in each one of two outer cutting members, each of the outer cutting members being provided thereon with a ring gear which is meshed with the tip end gear so as to be rotated in another direction; and therefore, it is possible to rotate two outer cutting members and two inner cutting members in the opposite direction; and, alternately, with an addition of an auxiliary transmission gear, it is also possible to rotate two outer cutting members and two inner cutting members in the same direction. Figure 8 shows the gear arrangement employed in the second embodiment of the present invention. In this embodiment, three pairs of outer and inner cutting members are installed in an equilateral triangle (inverse equilateral triangle) configuration; and three inner cutting members are rotated in one direction and three outer cutting members are rotated in another direction which is opposite thereto. The basic structure of the second embodiment is the same as the first embodiment described above, and the second embodiment is an extension of the basic structure of Figures 2 and 3 from a two cutter system to three cutter system; accordingly, the second embodiment will be described with reference only to the gear engagement shown in this Figure 8. As seen from Figure 8, the gear G1 (which represents a motor shaft gear 14a in Figures 2 and 3) is provided at the center of three gears G2a, G2b and G2c (each representing primary gear wheel 50 in Figures 2 and 3) which are arranged in an inverse equilateral triangle shape and meshed therewith. The gear G3 (which represents a transmission gear 130 in Figures 2 and 3) is meshed with the gear G2a and also with gear G4 (which represents a secondary gear wheel 100 in Figures 2 and 3). Gear G4' (which represents a tip end gear 120 in Figures 2 and 3) is provided on the same axis as the gear G4 so as to be rotated thereby, and the gear G4' is meshed with two gears (G5a and G5b) of the three gears G5a, G5b and G5c (each representing the ring gears 22 of the three outer cutting members 20 in Figures 2 and 3) which are arranged, like the three gears G2a, G2b and G3c, in an inverse equilateral triangle shape. In this second embodiment, a relay gear G6 is additionally provided so as to mesh with the gear G5b and a gear G5c. In other words, the gear G6 is rotatably provided on the undersurface of the head frame 16 as shown in Figure 9 by way of the reference numeral 140 and is meshed with one (G5b) of two gears (G5a and G5b) and the remaining gear G5c (ring gear 22). Accordingly, when the gear G1 (motor gear) is rotated by the motor in one direction P, the gears G2a, G2b and G2c (primary wheel gears 50) which are meshed with the gear G1 are all rotated in another (or opposite) direction N. In other words, the three inner cutting members are rotated in the direction N. On the other hand, when the gear G2a is thus rotated in the direction N, the gear G3 (transmission gear 130) meshed therewith is rotated in the direction P; as a result, the gear G4 (secondary gear wheel 100) meshed with the gear G3 is rotated in the direction N. Since the gear G4' (tip end gear 120) is on the same axis as the gear G4, the gear G4' is rotated in the direction N. When the gear G4' is thus rotated in the direction N, gears G5a and G5b (ring gears 22) which are meshed with the gear G4' is rotated in the opposite direction P. When the gear G5b is thus rotated in the direction P, the gear G6 (relay gear 140) meshed therewith is rotated in the direction N; as a result, the gear G5c which is meshed with the gear G6 (ring gear 22) is rotated in the direction P. In other words, the gears G5a, G5b and G5c are all rotated in the direction P, and the three outer cutting members having the ring gears 22 that correspond to the gears G5a, G5b and G5c are all rotated in the direction P. With the structure described above, in this second embodiment, the three inner cutting members are rotated in one direction N, and the three outer cutting members are rotated in another direction P. In other words, the inner cutting members and the outer cutting members are rotated in different or opposite directions from each other. The embodiment shown in Figure 10 includes, in addition to the structure of Figure 8, an auxiliary transmission gear G3a is provided between the gear G3 (transmission gear) and gear G4 (secondary gear wheel) so that the auxiliary transmission gear G3a is meshed with these gears G3 and G4. Accordingly, when the gear G3 (transmission gear 130) is rotated in the direction P, the auxiliary transmission gear G3a is rotated in the direction N which causes the gear G4 (secondary gear wheel) to rotate in the direction P so that the gears G5a and G5b (ring gears 22), which are provided on the outer cutting members and meshed with the gear G4, are rotated in the direction N by the gear G4' which is rotated by the gear G4. Since the gear G5b is thus rotated in the direction N, the relay gear G6 is rotated in the direction P which causes the remaining gear G5c (ring gear 22) provided on the outer cutting member to rotate in the direction N. Thus, three inner cutting members and three outer cutting members are rotated in the same direction N. As seen from the above, the shaver having three inner cutting members and three outer cutting members has a structure that comprises: a shaver housing containing therein a single motor which has a motor gear attached to an output shaft thereof; a head frame provided at one end of the shaving housing; a mounting plate provided inside the shaver housing; three primary gear wheels rotatably provided on the mounting plate and meshed with the motor gear so as to be rotated in one direction-by the motor; three primary drive shafts, each being coaxially coupled to each one of the three primary gear wheels so as to be rotated in one direction by the primary gear wheels; three inner cutting members, each being coupled to each one of the three primary drive shafts so as to be rotated in one direction by the primary drive shafts; a transmission gear rotatably provided on the mounting plate and meshed with one of three primary gear wheels so as to be rotated thereby in another direction which is opposite from one direction; a secondary gear wheel rotatably provided on the mounting plate and meshed with the transmission gear so as to be rotated thereby in one direction; a secondary drive shaft coaxially coupled to the second gear wheel so as to be rotated thereby in one direction; an end gear coupled to the second drive shaft so as to be rotated thereby in one direction; a relay gear provided on the head frame; and three outer cutting members provided so that each one of three inner cutting members is situated in each one of three outer cutting, the three cutting members being provided with ring gears, respectively, the ring gears provided on two of the three outer cutting members being meshed with the end gear being rotated in another direction by the end gear; and the ring gear provided on a remaining one of the three outer cutting members being meshed with the relay gear which is meshed with the ring gear provided on either one of the two of the three ring gears; therefore, it is possible to rotate three outer cutting members and three inner cutting members in the opposite direction; and, alternately, with an addition of an auxiliary transmission gear, it is possible to rotate three outer cutting members and three inner cutting members in the same direction. Figure 11 schematically shows the gear arrangement of the third embodiment of the present invention in which one inner cutting member and one outer cutting member are provided so as to rotate in the same direction. The basic structure of the third embodiment is the same as the first and second embodiments described above and has a simplified structure compared to a two or three cutter system. Accordingly, the third embodiment will be described with reference only to the gear engagement shown in this Figure 11. More specifically, when the motor activated, the gear G1 or motor shaft gear 14a is rotated in one direction P; and since the gear G2 (representing a primary gear wheel 50) is meshed with this gear G1 (motor shaft gear 14a), the gear G2 is rotated in another (or opposite) direction N. Accordingly, the inner cutting member that is connected to a first drive shaft which is coaxially coupled to the gear G2 is rotated in the direction N by the gear 2 (primary gear wheel 50). Meanwhile, when the gear G2 (the primary gear wheel 50) is rotated by the gear G1 (motor shaft gear 14a) in the direction N as described above, the gear G3 (representing a transmission gear 130) meshed with this gear G2 is rotated in the direction P; and therefore, the gear G4 (representing a secondary gear wheel 100) which is meshed with this gear G3 is rotated in the direction N, and the gear G4' (representing a tip end gear 120) coupled to the gear G4 via the secondary drive gear (110) is rotated in the direction N. As a result, gear G5 or the ring gear 22 of the outer cutting member which is meshed with the gear G4' (tip end gear 120) is rotated in the direction P, and the outer cutting member to which the gear G5 or the ring gear 22 is attached is rotated in the direction P. As seen from the above, the inner cutting member is rotated in one direction N, and the outer cutting member is rotated in another or opposite direction P. In other words, the inner cutting member and the outer cutting member are rotated in different or opposite directions from each other. Figure 12 shows a modification of the third embodiment shown in Figure 11; and in this modified embodiment, the inner cutting member and the outer cutting member are rotated in the same direction. More specifically, as seen from Figure 12, an auxiliary transmission gear G3 (130a) is additionally provided between the gear G3 (transmission gear 130) and gear G4 (secondary gear wheel 100) so that the rotation of the gear G3 is transmitted to the gear G4 via the auxiliary transmission gear G3a. Accordingly, unlike the embodiment of Figure 11, the gear G4 (secondary gear wheel 100) is rotated in the direction P when the gear G3 (transmission gear 130) is rotated in the direction P because of the presence of the auxiliary transmission gear G3a (130a), and so is the gear G4' (tip end gear 120). Thus, the gear G5 or the ring gear 22 of the outer cutting member that meshes the gear G4' (tip end gear 120) is rotated in the opposite direction N, and the inner cutting member is, therefore, rotated in the direction N, which is the same rotational direction of the outer cutting member. In any of the above embodiments, it should be noted that the tooth shapes of the gears, the sizes or the diameters of the gears, and the number of teeth of each one of the gears shown in Figures 1 through 12 are merely illustrative for explanation purposes and do not represent the gear elements (such as the shapes of the gears and teeth, the sizes or the diameters of the gears, the gear ratio, the number of gear teeth, meshing configurations, etc.) of each one of the gears utilized in actual products. It is contemplated that any gear ratio and number of rotations of the inner and outer cutting members can be employed so as to secure the best shaving result. In addition, though the outer cutting member(s) and the inner cutting member(s) can be rotated by different rotational numbers, it is preferable that the outer cutting member(s) be rotated slower than the inner cutting member(s). For instance, when the inner cutting member(s) is rotated at a speed of 2500 ± 500 (or 2,000 - 3,000) rpm, it is desirable to set the outer cutting member(s) to be at a speed of less than 100 rpm, preferably at a speed of 40 - 80 rpm. In other words, a good shaving effect can be obtained when the inner cutting member(s) and the outer cutting member(s) are rotated at a rotational ratio of approximately 42 : 1. Furthermore, in any of the above embodiments, the transmission gear 130 (or gear G3) is rotated by the primary gear wheel(s) 50 (gear(s) G2, G2a, G2b, G2c) so as to rotate the secondary gear wheel 100 (or gear G4) which rotates the outer cutting member(s) 20 via the secondary drive gear 110, tip end gear 120 (gear G4') and ring gear(s) 22 (gear(s) G5, G5a, G5b, G5c)). However, it can be designed so that the transmission gear 130 (G3) is directly rotated by the motor 14. In this case, the transmission gear 130 (G3) is coupled to-the output shaft 14' of the motor 14 (instead of being rotatably journalled on the transmission spindle 12z) and meshed with the primary gear wheel(s) 50 and the secondary gear wheel 100 so as to rotate the primary and secondary drive shafts 60 and 110; in addition, a gear that corresponds to the motor shaft gear 14a (G1) is rotatably provided on the mounting plate 12a and meshed with the primary gear wheel(s) 50. With this structure, the same function and effect as the above embodiments is obtainable. As seen from the above, according to the present invention, not only the inner cutting member(s) but also the outer cutting member(s) are rotated by a single power source, and, in addition, these inner cutting member(s) and outer cutting member(s) are rotated in the same direction or in the opposite directions. Accordingly, the rotating cuter cutting member(s) can raise the lying hair to introduce the raised hair into the slits (hair entry apertures) of the outer cutting member(s), so that shaving can be done extremely easily, efficiently and smoothly.

Claims: An electric shaver comprising at least one outer cutting member (20) and at least one inner cutting member (30) which is positioned below the outer cutting member, and a single power source rotating said inner cutting member, characterized in that said power source rotates also said outer cuting member. An electric shaver according to Claim 1, wherein said at least one outer cutting member and said at least one inner cutting member are rotated in a same direction. An electric shaver according to Claim 1, wherein said at least one outer cutting member and said at least one inner cutting member are rotated in different directions. An electric shaver according to Claim 1, 2 or 3, wherein said at least one outer cutting member is rotated at a slower rotational speed than said at least one inner cutting member. An electric shaver according to Claim 4, wherein said at least one outer cutting member is rotated at a speed of 100 rpm or less. An electric shaver according to Claim 4, wherein said at least one inner cutting member and said at least one outer cutting member are rotated at a rotational ratio of approximately 42 : 1. An electric shaver according to any preceding claim, wherein said at least one outer cutting member is provided with a gear means on an outer surface thereof. An electric shaver according to any preceding claim, wherein said at least one inner cutting member is situated in said at least one outer cutting member via a cutting member retaining frame provided in a head frame detachably mounted to a shaver housing of said shaver, said at least one inner cutting member being rotated by a first drive means which is driven by said single drive source, and said at least one outer cutting member being rotated by a second drive means which is driven by said single drive source. An electric shaver according to Claim 8, further comprising a rotation transmission means provided between and engaged with said first drive means and said second drive means. An electric shaver according to Claim 8 or 9, wherein said second drive means comprises a gear wheel meshed with said transmission means, a drive shaft coaxially connected to said gear wheel, and an end gear connected to said drive shaft and meshed with said gear means provided on said at least one outer cutting member. An electric shaver according to Claim 10, further comprising a spring means provided between said gear wheel and said drive shaft of said second drive means. An electric shaver according to Claim 10 or 11, further comprising a drive shaft holding means provided in said shaver housing, said drive shaft holding means bearing said drive shaft of said secondary drive means so as to allow said drive shaft to make a swivel motion. An electric shaver according to any preceding claim, wherein said at least one outer cutting member is rotated by a drive means which is actuated by said single power source, said drive means being designed so as to make a swivel motion An electric shaver according to claim 1 wherein said at least one outer cutting member comprises a shallow cylindrical main body with a circular top end surface provided with a plurality of hair entry apertures which are opened radially, said cylindrical main body being provided with a ring gear securely fitted on an outer surface of said cylindrical main body. An electric shaver according to claim 1 comprising: a shaver housing provided therein with a single rotational power source; a head frame attached to one end of said shaver housing, said head frame being provided with at least one outer cutting member and at least one inner cutting member which is rotatable inside said at least one outer cutting member, said at least one outer cutting member being provided with gear teeth thereon; at least one first drive means provided inside said shaver housing and rotated by said rotational single power source so as to cause said at least one inner cutting member to rotate; and a second drive means provided inside said shaver housing and rotated by said single rotational power source so as to cause said at least one outer cutting member to rotate. An electric shaver according to Claim 15, wherein said at least one inner cutting member is rotated in one direction and said at least one outer cutting member is rotated in another direction. An electric shaver according to Claim 15, wherein said at least one inner cutting member is rotated in one direction and said at least one outer cutting member is rotated in said one direction. An electric shaver according to claim 1 comprising: a shaver housing provided therein with a single rotational power source; a head frame attached to one end of said shaver housing, said head frame being provided with at least one outer cutting member and at least one inner cutting member rotatable inside said at least one outer cutting member, said at least one outer cutting member being provided with gear teeth thereon; at least one first drive means provided inside said shaver housing and rotated by said single power source so as to cause said at least one inner cutting member to rotate in one direction; at least one transmission means rotated by said at least one first drive means; and a second drive means provided inside said shaver housing and rotated by said at least one transmission means so as to cause said at least one outer cutting member to rotate in another direction via said gear teeth provided on said outer cutting member. An electric shaver according to claim 1 comprising: a shaver housing provided therein with a single rotational power source; a head frame provided at one end of said shaver housing, said head frame being provided with at least one outer cutting member and at least one inner cutting member rotatable inside said at least one outer cutting member, said at least one outer cutting member being provided with gear teeth thereon; at least one first drive means provided inside said shaver housing and rotated by said single power source so as to cause said at least one inner cutting member to rotate in one direction; two transmission means rotatably engaged with each other, one of said two transmission means being rotated by said at least one first drive means; and a second drive means provided inside said shaver housing and rotated by an other of said two transmission means so as to cause said at least one outer cutting member to rotate in said one direction via said gear teeth provided on said at least one outer cutting member. An electric shaver according to any of Claims 15 to 19, further comprising a relay gear means provided on said head frame so as to mesh with said gear teeth provided on said at least one outer cutting member.

Inventors: IZUMI SHUNJI, OZAWA TETSUYA, IZUMI, SHUNJI, OZAWA, TETSUYA
Applicants: IZUMI PROD CO, IZUMI PRODUCTS COMPANY
Application year: 1998
Main classification: B26B19
IPC codes: B26B19