BOX OPENING AND FILLING MACHINE

Abstract: The base of the machine consists of three modular casings (1, 2, 3) which are aligned with one another and fixed together and inside which the synchronised drive systems for the various work stations are arranged. The frames of the parallel and vertical-axis belts (C1, C2) which are designed to convey the boxes (B) with a vertical arrangement are supported cantilever-fashion by the said base casings, via upturned portal structures (6). The operating stations of the machine are supported by the said frames of the belts or by the base casings, such that the box conveying line is free at the bottom so as to allow better cleaning and better inspection. The middle module (2) is specifically designed for insertion of the product (V) into the boxes.

Description: Title: "BOX OPENING AND FILLING MACHINE" Description The invention relates to a rectilinear box opening and filling machine suitable for processing vertically arranged boxes and consequently usually called a vertical box opening and filling machine. Vertical box opening and filling machines constructed in accordance with the known art have the following technical problems: The boxes are generally arranged in the feed magazine, stacked and oriented with their axis parallel to the longitudinal axis of the box-making machine. This condition results in problems with regard to feeding the boxes into the magazine by means of a stacking conveyor positioned parallel to the longitudinal axis of the box-making machine in order to limit the plan dimensions of the machine, since the boxes themselves would have to rest on this conveyor via their end flaps, which could result in their becoming disarranged or being damaged. The invention aims to overcome this drawback by placing the boxes on the said stacking conveyor, edgeways, on their side walls, transversely and such that the boxes reach the vertical part of the magazine with their longitudinal axis parallel to that of the box-making machine, similar to what happens in horizontal box-making machines. In order to achieve these advantages, special devices have been devised in order to extract the boxes from the magazine, arrange them vertically, unfold them from a rhombus shape and insert them open and undamaged into the pairs of parallel and toothed belts which convey the said boxes and position them in the succeeding work stations of the machine. A further problem which is encountered in vertical box opening and filling machines of the known type consists in the fact that the frames on which the toothed and parallel box conveying belts travel and the various operating stations of the machine are supported by a base structure which is also positioned partly below the said conveying belts, creating hygiene- related problems since it retains any dirt which falls from the operating line and restricts the possibility of inspecting the said operating stations during the adjustment operations and during ordinary and extraordinary maintenance of the machine. The invention therefore intends to solve this problem with the following solution. The machine is formed by a long base structure in the form of a container inside which the drive systems for the various operating stations are housed. The frames supporting the parallel and toothed belts conveying the boxes themselves are mounted on one side of this structure cantilever- fashion and allow the possibility of performing the adjustments required by a change in shape or size of the boxes. The operating stations of the machine are mounted on these frames and/or on the same side of the base which carries the said frames. In this way the current practice of having a base underneath the box- conveying line is avoided, resulting in the advantages arising from this condition. In box opening and filling machines of the known type there often exist problems of diversification of the central part assigned for insertion of the product into the boxes. This part of the machine must, if necessary, be prepared so as to introduce first of all, into the boxes, protective ribbed cardboard inserts and to introduce, again before or following insertion of the product, leaflets, any dosing devices or any other means for correct use of the product itself. These various conditions at present require general redesigning of the machine, with the consequent production costs arising therefrom. The invention aims to overcome this drawback with the following solution. The machine is divided up lengthwise into three modules which are fixed one behind another and interconnected with the main drive system. A first module supports the magazine and the means for feeding the boxes to the conveyor belts and supports the stations for closing the bottom flaps of the boxes. The last module supports the means for closing the top flaps of the boxes and unloading the boxes and supports the means for driving the conveying belts. The first and the third modules house, for example, the frames of the box conveying belts. The middle module supports the station (s) for filling the boxes with one or more products. If these stations are to be customized, it is sufficient to modify the central module, while the end modules remain unchanged. Operating stations for closing the end flaps of the boxes, which are particularly suitable for installation on a modular sectional box opening and filling machine which has a cantilever constructional design of the type mentioned above, have also been devised. Further characteristic features of the invention and the advantages arising therefrom will emerge more clearly from the following description of a preferred embodiment thereof, illustrated, purely by way of a non-limiting example, in the figures of the accompanying sheets of drawings, in which: - Figs. 1 and 2 are a side elevation view and top plan view of the machine, respectively; - Figs. 3 and 4 show other details of the machine viewed respectively on the cross-sections III-III and IV-IV of Figure 1; - Figs. 5 and 6 show respectively side and front details of the box feed magazine; - Figs. 7, 8 and 9 are respectively side, front and perspective views of the station which extracts the boxes from the magazine, opens them and inserts them into the vertical-axis conveying belts; - Figs. 10, 11 and 12 are schematic top plan views of the means which perform so-called unfolding from a rhombus shape or expansion of the boxes; - Figs. 13, 14 and 15 show laterally the unit for expanding the boxes during insertion of a box between the vertical-axis conveying belts and during activation of the means which fold the rear and front end flaps of the box; - Fig. 16 is a side view of the means which fold the rear top flap of the boxes; - Fig. 17 is a side view of the means according to Figure 16 and the means for folding the tongue and for folding the top closing flap of the boxes; - Fig. 18 is a top plan view with sectioned parts of the operating mechanisms of the means according to Figure 16; Fig. 19 shows details viewed on the cross- sectional plane XIX-XIX according to Figure 17; - Fig. 20 is a perspective view of the means according to Figure 17; - Fig. 21 is a front view of the part of the means according to Figures 17 and 20 which pre-folds the top closing tongue of the box; - Figs. 22 and 23 shows details viewed on the sections XXII-XXII and XXIII-XXIII according to Figure 17; and - Fig. 24 is a side view of the cam which actuates the means according to Figures 22 and 23. From Figures 1, 2, 3 and 4 it can be seen that the machine according to the invention comprises a base structure consisting of several casings which are aligned and fixed together one after the other, for example at least three casings - indicated by 1, 2 and 3 - which have, longitudinally arranged inside them, the main drive shaft with the various branched connections for synchronized driving of the various operating stations of the machine, which are located cantilever-fashion on one side of the said base structure, so that underneath them there are no obstacles preventing cleaning of the machine and restricting the viewing of and access to the various work stations, for the adjustment operations and for ordinary and extraordinary maintenance. The casing 1 is equipped with the means necessary for feeding the boxes, opening and expanding them and for inserting them, open, in single file and in a vertical arrangement, between the pairs of parallel and toothed conveying belts Cl, C2 (see below) . The said casing 1 is provided with means for folding and for closing progressively all the bottom flaps of the boxes. The casing 3 is provided with means for folding and closing progressively all the top flaps of the boxes. These means are identical to those associated with the casing 1, except for the fact that they are upside down. The middle box 2 is provided with means which insert, into the boxes, the product together with any protective inserts and any leaflets explaining the characteristics and intended uses of the product. In order to meet particular requirements relating to packaging of the products in the boxes, the middle part of the box-making machine, consisting of the casing 2, may be modified, while the end parts together with the casings 1 and 3 will remain substantially unaltered. From Figures 2, 3 and 4 it can be seen that the casings 1, 2 and 3 are aligned along the rear and that the casing 1 has a depth less than that of the casing 3. The middle casing 2 has a Z-shaped configuration of the front side so as to match the different depths of the casings upstream and downstream. The conveyor 4 is arranged in the front lateral recess of the casings 1 and 2, horizontally and parallel with respect to the belts Cl, C2, said conveyor removing the products, for example bottles V, from one end of the machine and conveying them in single file into the feed station 5 located on the casing 2, consisting for example of a small vertical-axis rotating carousel provided with grippers or suction means which remove the product from the said conveyor and insert into a corresponding box. We shall not here consider in detail the means associated with the middle casing 2, since they may of any known type. The front side of the casings 1, 2 and 3 have, arranged on them, the parallel and adjustable pairs of toothed belts Cl, C2 which are driven at their ends around vertical-axis pulleys provided externally with facing and known teeth which form the seatings of variable dimensions which receive in synchronism the boxes which the belts themselves then transfer with an intermittent movement into the succeeding work stations of the machine. The belts Cl and C2 are mounted on frames supported cantilever-fashion by the casings 1 and 3, via adjustable upturned portal structures 6, and are driven with the ends pulleys 7, 7' by means of partly telescopic shafts and bevel gear pair transmissions, not shown, the ends of which connect with the main machine shaft located longitudinally inside the casings 1, 2 and 3 (see below) . The belts Cl located on the same side as the casings 1, 2 and 3 have a fixed position with respect to the said casings and their frame is supported by the fixed parts 6' of the structures 6, while the belts C2 are designed such that their distance from the belts Cl can be adjusted when there is a variation in the shape or size of the boxes, and their frame is supported by the movable parts 6' ' of the said upturned portal structures 6 (Figs. 3, 4). In addition to horizontal adjustment, means are also provided for vertical adjustment of the pairs of belts Cl, C2, so as to adapt the height of the box seatings to the dimensions of the said boxes to be processed. For this adjustment it is preferably envisaged that the bottom zero position be maintained. The constructional details of the conveying belts and the associated drive and horizontal and vertical adjustment means are not considered here since they may be deduced and easily realized by a person skilled in the art, e.g. on the basis of known solutions. It is understood that the protection of the present patent application also extends to the variant in which the module 1 and the module 3 are situated respectively on the right and on the left of the module 2, with feeding of the boxes and the product from right to left. According to a further variant, the modules 1, 2 and 3 may have the same depth and the conveyor 4 supplying the product V may be arranged with its end perpendicular with respect to the middle module 2. Within the context of a machine of the aforementioned type with reference to Figures 1 to 4, with a cantilever constructional design of the modular and sectional type, or within the context of a machine of known type, the invention aims to overcome the following technical problem: devise a highly reliable solution to ensure that the boxes may be stacked in a feed magazine with their axes at right angles to the longitudinal axis of the machine, similar to what occurs in horizontal box-making machines, such that the boxes themselves may be fed into the magazine by a belt conveyor arranged parallel to the said longitudinal axis of the machine and so that the boxes are able to rest correctly on this conveyor on their side walls and arranged edgewise. These new means must be able to remove the boxes stacked with a horizontal arrangement, orient them vertically, open and expand them, and insert them without relative movements between the conveying belts Cl and C2. Means of this type which also fold the bottom rear flap of the box before a fixed folding device intervenes and folds the bottom front flap onto it are now described. From Figures 1, 2, 3, 5 and 6, it can be seen that the box feed magazine 8 comprises a vertical section 9 in which the boxes are arranged horizontally and which, via an inclined upper section 10, is connected to a horizontal section 11 provided longitudinally with a motor-driven belt conveyor 12 on which the flattened boxes are placed with their side walls downmost, transversely oriented, edgewise, with a suitable forwards inclination of the upper side and which, by means of a counterweight 13, are continuously pushed by the conveyor in the direction of the said inclined part and the said last vertical part of the magazine. Considering the direction of forward movement of the boxes, the front walls of the vertical section and of the inclined section of the magazine 8 are mounted on a support 14 integral with the casing 1, while the rear walls of the said magazine sections and the frame of the conveyor 12 are mounted on a slide 15 (Fig. 5) which travels on a horizontal and rectilinear guide 16 fixed to a structure 17 integral with the said casing 1 and which, by means of a screw/female thread system 18, may be adjusted positionwise so as to vary the dimension 19 of the magazine and adapt it to the size or shape of the boxes used. In Figure 6 it can be seen that the slide 15 is intended to act as a guide for a right-angled slide 20 to which the side of the magazine nearest the casing 1 is fixed and this slide is connected to a screw/female thread adjusting device 21 which allows the width 22 of the magazine to be modified according to the variation in shape or size of the boxes. In the example in question, as shown in Figure 2, the boxes B used are provided at the ends of the side walls with three consecutive flaps, two of which A1-A2 and Al'-A2' are the same and opposite and each close the box partially, while the third flap A3, A3' is such that it closes the box completely and is provided at its end with a tongue L, L' designed to be inserted into the box itself. For this composite configuration, the aforementioned third flap is referred to below as the closing flap. In Figures 7 and 8 it can be seen that, laterally with respect to the vertical part 9 of the box magazine, on the side facing the casing 1 there is provided a support structure 23 which is integral with this casing and which has, flanged to it, a horizontal sleeve 24 which is parallel to the longitudinal axis of the machine and inside which a bush 25 is rotatably mounted, the internal surface of said bush being splined and said bush having, sliding axially inside it, a splined shaft 26 which has, fixed perpendicularly on one end, the arm 27 with the suction cups 28 designed to pick up the box from the magazine 8 (see below) . One end of the splined bush 25 has, integral with it, a perpendicular lever 29 which is connected via the tie-rod 30 to a right-angled lever 31 hinged at 32, parallel to the said shaft 26, on a support 33 fixed inside the casing 1. A descending tie-rod 34 is hinged to the lever 31 and connected to a right-angled lever 35 which is pivotably mounted in the middle on a fixed fulcrum 36 and with its own end roller 37 cooperates with the double-acting profile of a cam 38 keyed to the main shaft 39 of the machine, which is situated longitudinally inside the aforementioned casings 1, 2 and 3. From this mechanism, the arm 27 receives the movement necessary for picking up with the suction cups 28 the front side wall PI of the bottom box of the magazine, as illustrated in Figures 7 and 8 in broken lines, in order to extract this box from the magazine and arrange it vertically. In order to reduce the travel of the means intended for the subsequent insertion of the open box between the pairs of toothed belts Cl, C2 and make the operation of these same means independent of that of the arm 27, it is envisaged that, in synchronism with the ninety-degree oscillation necessary to extract the box from the magazine, the said arm 27 performs a horizontal translation movement in order to move towards the belts Cl, C2, as shown in Figure 7 in broken lines (initial position) and in continuous lines (final position) . This movement is brought about by a flanged wheel 40 fixed onto the free end of the shaft 26 and co ¬ operating with the end roller 41 of a lever 42 fixed onto a vertical shaft 43 which is rotatably supported by brackets 44 inside the casing 1 and which on the bottom end carries a lever 45 which, together with the roller 46, follows the double-acting profile of a cam 47 keyed to the aforementioned shaft 39. In Figures 7, 8 and 9, it can be seen that, underneath the support 23, there is provided an additional support 48 which is integral with the casing 1 and on which a precision slide/guide unit 49, parallel to the said shaft 26, is mounted. The body of an angular drive transmission 50 consisting of a bevel gear pair is fixed on the slide of this unit and the same slide is connected by means of the end articulation 51 to a lever 52 which enters into the casing 1 and which is fixed to a vertical shaft 53 supported rotatably by the support 54 and provided on the other end of a lever 55 which, by means of its roller 56, follows the double-acting profile of a cam 57 keyed to the said drive shaft 39. The vertical drive output shaft 58 of the angular transmission 50 has, keyed to it, the base of an L-shaped arm 59, the shank of which is vertical and carries at the top the suction cups 60 for gripping the side wall of the box following that retained by the suction cups 28 of the extraction unit already considered. The horizontal axis bevel pinion 61 of the angular transmission 50 is provided with an axial cavity which is splined and open towards the outside, for co-operation with a splined shaft 62 (Fig. 7) which is supported rotatably at one end by the support 48 and which on this end carries, fixed, a perpendicular lever 63 which by means of the tie-rod 64 is connected to a lever 65 pivotably mounted on the shaft 36 and which with its end roller 66 follows the double-acting profile of a cam 67 keyed to the main shaft 39. The arm 59 with the suction cups 60 receives from the cam 57 a horizontal translatory movement, while it receives from the cam 67 an oscillating movement of suitable amplitude on the vertical axis 58. At the start of each cycle, the arm 59 is oriented as shown in Figures 8 and 10, but is displaced towards the belts Cl, C2 so as not to interfere with the box which, in synchronism, is removed from the magazine by the arm 27 and is deposited by the latter vertically. When the arm 27 has extracted the box B from the magazine, with gripping of the wall PI, after the said arm has reached the end of its rotational downwards travel and has moved forwards, the extracted box B is in the condition according to Figure 10, the retraction of the arm 59 into the rest position having occurred in synchronism. From Figure 10 it can be seen that the vertical side following the walls PI and P2 of the box is aligned with the vertical axis of the shaft 58 which carries the arm 59. At this point the shaft 58 causes rotation, in the anti-clockwise direction, of the arm 59 which, with the suction cups 60 active, grips the wall P2 of the box and then the said shaft 58 performs a reverse rotation of amplitude greater than 90°, for example of about 120-150°, as illustrated in Figure 11, so as to relax the joining zones interconnecting the side walls of the said box, as usually occurs during the so-called process of expansion of the said boxes. In a synchronized sequence the arm 59 returns into the rest position as shown in Figure 12, with the walls of the box arranged at ninety degrees with respect to one another. The side wall P3 of the box rests against an abutment 68 supported by an adjustable structure 69 which is fixed to the body of the angular transmission 50 (Fig. 9) . Once opening of the box has occurred, the arm 27 performs a slight oscillation away from the box and then performs a translatory movement towards the cycle start position as illustrated schematically in Figure 12, so as to be able to co-operate with the magazine 8 and remove from the latter the next box. The arm 59, in synchronism, moves forward towards the belts Cl, C2, at a constant speed which is the same as the linear speed of the said belts, so as to insert the box between the latter without relative movements and release it only after the box has been gripped precisely and securely by the means which follow (see below) . Once insertion of the box between the belts Cl, C2 has occurred, the suction cups 60 are deactivated and after the arm 27 has extracted another box from the magazine, the arm 59 returns into the rest position for repetition of a new working cycle. From Figures 8, 9 and 13 it can be seen that the arm 59 has, underneath the suction cups 60, an inset step in which there is horizontally hinged at 70 a flap or hinged lug 71 which projects by a suitable amount at least from the side of the said arm 59 which faces the casing 1 (Fig. 8). Behind this projecting part of the hinged lug 71 there is arranged the rounded top end of a finger 172 directed downwards and joined at the bottom end to the end of a lever 72 oriented in the direction of feeding of the boxes and hinged at its front end on a shaft 73 at right angles to the shaft 58 and supported by the body of the angular transmission 50. The lever 72 carries laterally, opposite the finger 172, a roller 74 which follows the grooved profile 75 of a linear cam fixed on the frame 48 and parallel to the splined shaft 62 (Fig. 9) . At the start of each cycle (Fig. 13) , the hinged lug 71 is oriented downwards. When the arm 59 performs the movement for insertion of the box between the conveying belts Cl, C2, as illustrated in Figure 14, the finger 172 swings forwards and raises the hinged lug 71 by an amount such that the latter raises through ninety degrees the rear bottom flap Al of the said box B inserted between the said belts. In a synchronized sequence the front bottom flap A2 of the box inserted between the belts Cl, C2 and still retained by the arm 59 co-operates with a linear and fixed folding device 76 (Fig. 15) which is located between the said belts and which raises this flap and arranges it on top of the flap Al, supporting both of them. After insertion of the box -between the belts Cl, C2 and folding of the flaps Al, A2, while the box is continuing to be displaced by the said belts, the moving part which carries the arm 59, together with the suction cups 60 deactivated in synchronism, stops and returns with a reverse movement into the start of cycle position, with the hinged lug 71 repositioning itself in the downwards direction since it has been released by the finger 172. With reference to Figures 17, 20, 21, 22, 23 and 24 the means which fold the tongue and which fold the bottom closing flap A3 of the box are now described. Since these means are identical to those which act on the corresponding top flap A3' of the box, for the sake of simplicity these latter means will be described. In Figure 21 it can be seen that, during the intermittent feeding movement of the belts Cl, C2, the boxes arrive cyclically with the closing flap A3' correctly oriented by prior guiding means, not shown, in front of the edge of a hooked structure 77. The heightwise position of this structure must be able to be adjusted so that its edge touches exactly the joining line 78 which connects the flap A3' to the corresponding tongue L' (see also Fig. 7) designed to be inserted into the box (see below) . For this purpose, the said structure 77 is fixed to a slide 79 which travels on a vertical guide 80 which is fixed for example to the support frame of the belts C2 and the position of which may adjusted heightwise by means of the screw/female thread unit 81. The guide 80 supports rotatably and parallel thereto, partly by means of the projection 83, a splined shaft 82 which is connected to an angular transmission 84, the horizontal shaft of which enters the nearby base casing of the machine where it has, keyed on it, a gear wheel 85 which meshes with a gear wheel 86 of larger diameter provided in an eccentric position with a roller 87 which follows the double-acting profile of a cam 88 keyed to the drive shaft 39, so that the said splined shaft is made to perform an oscillating movement in synchronism with the various operating parts of the machine. The slide 79 has an inclined channel inside which slides a rack 89 which is parallel to the body of the structure 77 and which with its inclined teeth meshes with the splined shaft 82, so as to receive from the latter reciprocating rectilinear movement. The rack 89 has, fixed transversely at the end and in the middle, a round-sectioned cross-piece 90 which can be operated so as to be inserted into the hook of the structure 77, as illustrated in Figure 20, in order to fold the tongue L' through about 90° with respect to the closing flap A3' , after which the said cross-piece returns into the rest position. During the subsequent advancing movement by one step, the box B is positioned laterally with respect to a first comb 91 (Figs. 17 and 23) which originally is oriented upwards and which is able to oscillate about an axis 92 parallel to the conveying section of the belts Cl, C2 and supported by the frame which guides the belts C2 and which therefore is located laterally with respect to the flap A3' . The teeth of the comb 91 receive, arranged between them so as to form an angle of less than 90° and so as to project towards the box, the teeth of a second comb 93 which is supported with the possibility of adjustment of the distance from the axis 92, if the shape or size of the boxes varies, by a structure 94 which is able to oscillate about an axis 95 which is aligned with and situated after that 92 mentioned above. The combs 91 and 93 swing initially downwards substantially at the same time and the comb 93 stops when it reaches a vertical position as indicated by the broken line in Figure 23, with its ends inserted slightly inside the box. In order to ensure this condition, the teeth of the comb 93 terminate in a bottom tip which is profiled at a receiving angle towards the outside of the box. When the comb 93 reaches the said vertical position, it stops and the downward movement of the comb 91 continues, pushing the flap A3' into the closed position and forcing the tongue L' to travel along the teeth of the comb 93 and enter firmly into the box, as indicated by the broken line and dot-dash line in Figure 23. The combs 91 and 93 then return into the rest position in order to repeat the work cycle. From Figures 20, 22 and 23 it can be seen that, laterally with respect to the hinging points 92 and 95 of the combs, on the same frame which supports these hinging points there is mounted, parallel to the latter, a precision slide/guide unit 96 and the slide of this unit is connected to a horizontal rack 97 which meshes with a pinion 98 (Fig. 17) keyed to the splined shaft 82, so as to receive from the latter a rectilinear reciprocating movement in synchronism with the various operating components of the machine. The same slide of the unit 96 (Figs. 22, 23) has, fixed to it, a cam 99 which has a working part with an arched profile, in the form of a segment of a circle, with the concavity directed towards the hinging axes 92, 95 of the combs and with the centre of curvature located on these same hinging axes. This cam segment is provided with grooves 100 and 101 with a Z-shaped configuration as can be seen in Figure 24, the profile of which is followed by respective rollers 102 and 103 mounted on pins which are radially fixed on the hinging axes 95 and 92 of the combs themselves which thus obtain the necessary oscillating movement from the reciprocating rectilinear movement of the rack 97 and parts associated with it. From Figure 20 it can be seen that the adjustable structure 94 which supports the comb 93 has, mounted on it, behind this comb, a pressing device 104 which has the function of closing completely the flap A3' , with complete insertion of the tongue L' into the box, since this operation cannot be satisfactorily performed by the aforementioned combs. With means similar to those described, but inverted and mounted on the support frame of the belts Cl or on the nearby base casing 1, the flap A3-L closing the bottom of the boxes inserted between the belts Cl, C2 is folded. During the folding of the bottom closing flap A3-L, the corresponding top closing flap A3'-L' of each box is moving with its inside face close to the joining line with the box itself, on fixed guiding and opposing means - schematically indicated by 300 in Figure 1 - which prevent unwanted movements of the boxes . From Figures 1 and 4 it can be seen that, before reaching the middle part of the machine, for cooperation with the filling station 5, the boxes closed at the bottom rest on a horizontal conveyor 200 which is driven at the same speed as the belts Cl, C2 and which supports the boxes themselves until they are unloaded from the machine. At the exit point of the boxes from the filling station, in the end part of the casing 2 or in the initial part of the casing 3 means are provided to fold in succession the rear top flap Al' , the front top flat A2' and finally the already considered closing flap A3'-L'. With reference to Figures 16-18 it can be seen that, laterally with respect to the path of the boxes, on the opposite side to the closing flap A3' , a blade or hinged lug 105 fixed on a horizontal shaft 106 and perpendicular to the path of the boxes is provided on the frame which supports the conveying belts Cl. When the belts Cl and C2 are active, the hinged lug 105 is retracted laterally with respect to the path of the boxes and is oriented horizontally in the opposite direction to the direction of feeding of the said boxes, as shown in Figure 16 by broken lines. When the belts Cl, C2 have been stopped, the shaft 106 extends towards the boxes, positions the hinged lug 105 behind the flap Al' of the nearby box and then rotates through 180° in a clockwise direction when viewing Figure 16, so as to fold the said flap. The hinged lug remains temporarily active when the belts Cl, C2 start the next movement of one step, so as to keep the flap Al' low and allow folding, onto the latter, of the front flap A2' by a fixed folding device 107 (Fig. 16) , following which the said hinged lug performs in synchronism the return movements into the rest condition so as not to interfere with the following box which is moving forwards. From Figure 18 it can be seen that the shaft 106 consists of a splined shaft which engages with an internally splined bush 108 rotatably supported in the fixed container 109 and this bush is externally toothed and meshes tangentially with a rack 110 hinged to a lever 111 keyed to the end of a first vertical and descending shaft 112 which, at its bottom end, enters into a housing 113 which is fixed to the casing 3 and which rotatably supports the said shaft and which is situated substantially at the height of the drive shaft 39 (Figs. 17, 19). The housing 113 has, rotatably mounted inside it, the end of a horizontal shaft 114 which is perpendicular to the shaft 39 and is connected to it by means of a bevel gear pair 115. The shaft 114 is provided with helical grooves on the end located inside the housing 113 and a roller 117 fixed eccentrically on the bottom end of the shaft 112 engages in one of these grooves 116, so as to transmit to the said shaft the oscillating movement necessary for operation of the rack 110 and so as to transmit to the hinged lug 105 the necessary swinging movement. The axial displacement of the hinged lug 105, on the other hand, is obtained by means of a flanged wheel 118 which is fixed onto the shaft 106 and is engaged by the end roller of a lever 119 keyed to the end of a vertical descending shaft 120 (Fig. 18) which enters the container 113 (Fig. 19) and which is also provided with an eccentric roller for tracing the profile of a helical groove on the shaft 114, similar to that 116 already mentioned for the shaft 112.

Claims: CLAIMS 1. Rectilinear box opening and filling machine suitable for processing vertically arranged boxes (B) , characterised in that it comprises a modular base(l, 2, 3) carrying various operating stations, and having, longitudinally arranged inside it, the main shaft (39) from which the movement for the said various operating stations is obtained, one side of the said base having, fixed to it cantilever-fashion, by means of upturned portal structures (6), horizontal frames which support pairs of parallel, vertical-axis, toothed belts (Cl, C2) intended for conveying the vertically arranged boxes (B) , the various operating stations of the machines being supported by the said base and/or by the said belt support frames, all of which in such a way that underneath the line for conveying and processing the boxes is an unoccupied space which allows fast removal of the dirt which falls from the said line and which allows maximum accessibility to the various working components of the machine. 2. A machine according to Claim 1, in which the modular base of the machine consists of at least three module casings (1, 2, 3) which are arranged one after another and fixed together, a magazine (8) for feeding the boxes and means which close the bottom flaps of the boxes themselves being associated with the first of the said casings (1), while other means which close the boxes at the top and which unload them from the machine are associated with the last casing (3) , the middle casing (2) having, associated with it, means for introducing a product (V) and any accessory parts into the boxes, the whole in such a way that, by modifying this central modular casing (2) of the machine and combining it with the first and end modular casings (1, 3) which remain substantially unaltered, it is possible to produce with limited costs box opening and filling machines which are able to satisfy the varied requirements of the market. 3. A machine according to Claim 1, in which the upturned portal structures (6) which support the frames with the conveying belts (Cl, C2) are provided with a fixed part (6') which supports the frame of the belts (Cl) close to the base casings of the machine and this fixed part acts as a guide for supporting a horizontally movable part (6'') which supports the frame of the belts (C2) which are situated opposite said belts mentioned above and which, by means of adjusting devices, can be adjusted in terms of their distance from the former so as to be adapted to the shape or size of the boxes to be processed, whereby one of the said upturned portal structures is arranged on the end part of the said belts, in combination with drive shafts which are partly telescopic and transmission bevel gear pairs, so as to drive the end pulleys (7, 7') of the said belts, with reverse rotation and at the same speed. 4. A machine according to claim 2, in which the base modular casings (1, 2, 3) are aligned along the rear and the first casing (1) has a depth less than that of the last casing (3), while the middle casing (2) has a depth such as partly to match the depth of the first casing and partly to match that of the last casing, all of which in such a way that the side of the casings nearest the conveying belts (Cl, C2) has an initial inset section inside which, parallel to the said belts, a motor-driven conveyor (4) for conveying the products (V) to be packaged into the middle part of the machine is housed, this conveyor being supported by the adjacent casings (1, 2) and being designed to receive its movement from the main shaft of the machine. 5. A machine according to claim 2, characterised in that the base casings (1, 2 and 3) are of the same depth and the product (V) to be packaged is fed to the middle module by means of a conveyor (4) located on the outer side of the conveying belts (Cl, C2) and for example oriented perpendicularly with respect to the middle casing (2) . 6. A machine according to claim 2, characterised in that it comprises, laterally with respect to the first casing (1), above and parallel to the initial part of the conveying belts (Cl, C2) , a horizontal motor-driven belt conveyor which is parallel to these belts and provided laterally with retaining shoulders (11) and on which the flattened boxes (B) rest transversely on their side walls, being suitably inclined with their upper part forward and being pushed, by a ballast weight (13) resting on the said belt conveyor, in the inclined section towards the bottom (10) of a magazine (8) which terminates in a vertical section (9) inside which the boxes are arranged horizontally and flat on top of one another, with their longitudinal axis oriented at right angles to the direction of travel of the said pairs of conveying belts of the box-making machine, whereby the structure which supports the said belt conveyor and the parts close thereto of the inclined section (10) and vertical section (9) of the magazine are mounted on a slide (15) which is parallel to the said belt conveyor and travels on a corresponding guide fixed cantilever- fashion to the said first casing (1) , and adjusting means (18), for example of the screw/female thread type, being provided for modifying the distance of the said magazine parts from the corresponding rear parts of this magazine, which are supported by a bracket (14) fixed cantilever-fashion to the said first casing (1) since they do not modify their position when there is a variation in the size or shape of the boxes, and whereby all the side walls of the magazine nearest the support casing (1) is situated are mounted on a slide (20) mounted at right angles on the preceding slide and connected to adjusting means (21) , for example of screw/female thread type, which allow adjustment of the distance of the said side walls from the opposite side walls which remain fixed when there is a variation in shape or size of the boxes. 7. A machine according to Claim 6, characterised in that, laterally with respect to the vertical section (9) of the box feed magazine, on the side facing the support casing (1) there is a first arm (27) which is provided at one end with suction cups (28) which can be connected, upon actuation, to suction means and which is hinged at the other end to a horizontal shaft (26) parallel to the longitudinal axis of the machine and connected to means which, upon actuation, impart to it a pivoting movement through 90°, so as to ensure that the suction cups of the said arm grip the side wall (PI) of the bottom box of the magazine, which side wall is then designed to co-operate with the fixed-position conveying belts (Cl) , in order to extract the box itself from the magazine and arrange it vertically, it being then envisaged that the side wall (P2) of the box following the side wall (PI) retained by the said extraction arm is gripped by the end suction cups (60) of a second arm (59) which, upon actuation, is made to rotate about a vertical axis (58) aligned with the joining line of the said walls (PI, P2) , so as to open and expand the box and so as to bring it into the open position and the said axis of rotation of the said second opening arm being mounted on translation means which, while the said first arm is deactivated and is moved away from the box in order to release it, are activated so as to insert the box between the parallel toothed conveying belts (Cl, C2) , thus preventing the box itself from rubbing which could damage it, following which this second opening arm is deactivated so as to release the box and return into the start of cycle position, following which the said first arm has extracted a__ new box from the magazine and has arranged it vertically. 8. A machine according to Claim 7, in which the first arm (27) extracting the boxes from the feed magazine (8) is connected to means for translation parallel to its hinging axis, which, in synchronism with the ninety-degree rotation downwards of this arm, in order to extract a box from the magazine, arranging it vertically, are activated so as to move the box towards the conveying belts (Cl, C2) and position it correctly with respect to the second arm (59) for opening and inserting the box between the conveying belts, whereby once the box has been opened, the said translation means retract the extraction arm in order to move it away from the box immediately and allow it to repeat a box extraction cycle, independently of the action of the second opening/inserting arm. 9. A machine according to Claim 7, in which the first arm (27) for extracting the boxes from the magazine (8) is fixed onto the end of a horizontal splined shaft (26) which slides axially inside a splined bush (25) rotatably supported by a fixed sleeve (24) and provided integrally at one end with a lever (29) which, by means of a tie-rod (30), is connected to levers (31, 34, 35) located inside the first base casing (1) and designed to follow the profile of a cam (38) keyed to the main drive shaft (39) of the machine, all of which in such a way as to transmit to the said first arm (27) the necessary oscillating movement, the said splined shaft (26) being provided integrally at the end opposite to that integral with the said first arm (27), with a flanged wheel (40) which receives, in its raceway, the end roller of a lever (42) keyed at the other end to a vertical shaft (43) which is rotatable inside the said first base casing (1) and which, at the bottom end, carries a lever (45) which follows the profile of a cam (47) keyed to the main drive shaft (39) of the machine, so as to transmit the necessary translatory movement to the said arm. 10. A machine according to Claim 7, in which the second arm (59) for opening and inserting the box between the conveying belts (Cl, C2) has an L-shaped configuration and at the end of the base is keyed to the vertical output shaft (58) of a bevel gear pair transmission (50) which, by its own housing, is fixed onto the horizontal slide of a slide/guide unit (49) which is oriented parallel to the path of the said belts (Cl, C2) and which, together with the guide, is fixed to a support structure (48) fixed to the first base casing (1) , whereby the said slide is connected by means of a special vertical-axis hinged articulation (51) to the end of a lever (52) which enters the said first base casing (1) where it is keyed to a rotating vertical shaft (53) which, by means of a lever (55) and an end roller (56), traces the profile of a cam (57) keyed to the main shaft of the machine, so as to transmit to the slide which carries the said second arm (59) the necessary horizontal translatory movement, whereby the horizontal-axis bevel pinion (61) of the said angular transmission (50) is axially hollow, splined and open towards the outside so as to engage with a horizontal and splined shaft (62) which is rotatably supported, at one end, by the said support structure (48) and to which there is fixed perpendicularly a lever (63) which, by means of a tie- rod (64) is connected to a lever (65) which is inside the said first base casing (1) and which, with a roller (66), traces the profile of a cam (67) keyed to the main drive shaft of the machine, all of which in such a way as to transmit to the vertical shaft (58) on which the said second arm (59) is mounted, the oscillating movement required by this arm for the stages of expansion and squaring-up of the boxes. 11. A machine according to claim 10, characterised in that the same slide which carries the moving part of the second box-opening arm (59) has, mounted on it, in a manner adjustable according to the variation in size or shape of the boxes themselves, a support piece (68) which co-operates with the side wall (P3) -of the box opposite the side wall (Pi) which is initially supported by the suction cups of the first box- extracting arm (27), so that, during the stage of insertion between the conveying belts (Cl, C2), the box is correctly supported in the open position of squaring-up of its side walls both by the suction cups (60) of the second opening and translating arm (59) and by the said lateral support piece (68). 12. A machine according to claim 11, characterised in that the second arm (59) is provided, underneath the gripping suction cups (60), with an inset step in which there is mounted, by means of a horizontal articulation (70) , a small hinged lug (71) which normally is in the vertical position and oriented downwards and which partly projects laterally from the body of the said arm, at least on the side facing the first base casing (1), and there being provided in the region of this projecting part of the hinged lug the rounded upper end of a finger (172) which is integral at the bottom end with a lever (72) hinged at one end to the housing of the angular transmission (50) which supports and actuates the said second arm (59), with a horizontal articulation (73) at right angles to the translatory movement of the said angular transmission, and this lever being provided with a roller (74) which follows the profile of a linear and fixed cam (75) , so that, when the second arm (59) performs the movement of insertion of a box between the conveying belts (Cl, C2), the aforementioned finger (172) swings forwards and raises the hinged lug (71) which in turn raises into the closed position the bottom rear flap (Al) of the box, whereby the front bottom flap (A2) of the said box co-operates in synchronism with a fixed folding device (76) which raises this flap and arranges it on top of the opposite flap (Al) such that the said moving part feeding the boxes is able to then deactivate its suction cups (60) and return into the start of cycle position. 13. A machine according to claim 2, in which the means which fold the end tongues (L, L' ) and which fold the bottom closing flap (A3) and top closing flap (A3') of the boxes translated by the conveying belts are similar and comprise firstly adjustable means (77, 90) for folding by more than 90° towards the box the end tongues (L, L' ) of the said flaps (A3, A3') and secondly adjustable comb means (91, 93) for folding the said flaps into the closed position and for guiding their tongues so as to enter correctly into the box. 14. A machine according to Claim 13, in which the means for folding the end tongues (L, L' ) of the closing flaps (A3, A3') of the box comprise a hooked structure (77) which is located with its working end on the plan dimensions of the box and with the edge of which the joining line (78) running between the said tongue and the closing flap is arranged in contact and in parallel, the said hooked structure being inclined and fixed on a slide (79) which runs on a vertical and fixed guide (80) and the position of which can be adjusted heightwise when there is a variation in the shape or size of the boxes, for example using screw/female thread means (81) , whereby the said guide rotatably supports a vertical and splined shaft (82) which by means of bottom bevel gear pairs (84) is connected to gear wheels (85, 86) which are located in the nearby base casing (1 or 3) and which by means of an eccentric roller (87) follow the profile of a cam (88) keyed to the main shaft (39) of the machine so as to transmit an oscillating movement to the said splined shaft (82) , and an inclined-tooth rack (89) guided in a seat in the said slide (79) being arranged so as to cooperate with said splined shaft, said rack, actuated with a reciprocating rectilinear movement by the said splined shaft, being oriented in the direction of the box, being parallel to the body of the hooked structure (77) and being provided at the end with a cross-piece (90) which preferably has a round cross-section and which in synchronism pushes the end flap (L, L' ) of the closing flap (A3, A3') so as to fold it onto the working edge of the said hooked structure (77) against which the said flap externally bears. 15. A machine according to claim 13, in which the comb means which fold the closing flap (A3, A3' ) of the boxes comprise a first comb (91) which in the rest position is oriented upwards, is positioned laterally with respect to the flap to be folded and is hinged on an axis (92) parallel to the direction of travel of the boxes, the teeth of this first comb having, arranged between them, at an interval which is adjustable according to the variation in shape or size of the boxes, the teeth of a second comb (93) supported by a structure (94) which is able to oscillate about an axis (95) situated after and aligned with the axis (92) of the said first comb, whereby the second comb is oriented in the direction of the boxes and forms, together with the first comb, an internal angle of less than 90° and means being provided so as to cause pivoting, upon actuation, of the combs simultaneously about their axes, so as to ensure that the first comb folds the closing flap and the second comb continues to perform a retaining function in the region of the end tongue of this flap, said means being such as to ensure that before the tongue (L, L' ) reaches the box, the said second comb is arranged with its own tapering teeth slightly inside the container and stops in this substantially vertical position, while the first comb continues its pivoting movement so as to push the closing flap (A3, A3' ) and the second comb guides the tongue (L, L' ) of this flap so as to enter correctly into the box. 16. A machine according to Claim 15, in which the oscillating axes (92, 95) of the combs (91, 93) for folding the closing flaps (A3, A3' ) of the boxes are provided with respective radial lugs, with respective rollers (103, 100) which follow the respective profiles (100, 101) of a linear cam (99) which is positioned parallel to the path of the boxes and has a profile in the form of a segment of a circle, with the centre of curvature on the said oscillating axes of the combs, and which is fixed on a parallel slide (96) which in turn receives the necessary reciprocating movement from a rack (97) which meshes with a pinion (98) keyed to said vertical splined shaft (82) of the means folding the end tongues (L,L') of the said closing flaps of the boxes . 17. A machine according to claim 15, in which the structure (94) which carries in an adjustable manner the comb (93) guiding the end tongues (L, L' ) of the closing flaps (A3, A3') of the boxes has, mounted on it, after the said combs, a pressing device (104) which intervenes in a suitable position on the closing flap (A3, A3') of a box already partially closed by the said combs, so as to push its end tongue (L, L' ) fully into the box. 18. A machine according to claim 13, characterised in that, during folding of the bottom closing flap (A3) of the boxes, the corresponding top closing flap (A3') of the said boxes co-operates on its inner face with guiding and opposing means (300) which prevent the boxes from performing unwanted vertical displacements. 19. A machine according to claim 3, characterised in that during the filling stage and during the subsequent stage of closing of the top flaps, the boxes rest at the bottom on a longitudinal belt conveyor (200) which travels at the same speed and in the same direction as the box conveying belts (Cl, C2) . 20. A machine according to claim 12, in which a hinged lug (105) is provided on the frame of the conveying belts (Cl) nearest the base casings, in the end part of the middle casing (2) or in the initial part of the last casing (3) , said hinged lug being fixed onto the end of a horizontal shaft (106) which is oriented transversely with respect to the path of the boxes and this shaft being connected to axially- reciprocating displacement means and to oscillating means which are in turn kinematically connected to the main shaft (39) of the machine and designed to ensure that the said hinged lug is normally in the retracted position so as not to interfere with the advancing boxes, while, after a box has stopped downstream of the said hinged lug, the latter is displaced axially and is then rotated so as to fold the top rear flap (Al' ) of the box and means being provided so as to ensure that the said hinged lug remains temporarily in the active position so as to keep the corresponding flap in the low position until the opposite flap (A2' ) , when the box is fed forwards by the conveying belts (Cl, C2) , interferes with a fixed folding device (107) which folds it and arranges on top of the other flap, whereby the said hinged lug then returns into the rest position so as to be able to repeat the cycle for the box which follows . 21. A machine according to Claim 20, in which the shaft (106) which carries the hinged lug (105) for closing the rear top flap (Al' ) of the boxes is a small splined shaft which engages in a splined bush (108) rotatably supported in a support container (109) and this bush is externally toothed and meshes tangentially with a rack (110) connected to a lever (111) keyed to the top end of a first vertical descending shaft (112), the said splined shaft being provided with a flanged wheel (118) engaged by the end roller of a lever (119) keyed to the top end of a second vertical descending shaft (120), the said vertical shafts (112, 120) being rotatably supported at the bottom end by a fixed housing (113) inside which these shafts are provided with a respective eccentric roller (117) which follows the profile (116) of a respective helical cam formed on a horizontal shaft (114) which enters perpendicularly into the nearby base casing (3) and which by means of a bevel gear pair (115) receives the driving movement from the main shaft (39) of the machine.

Inventors: SERRA FRANCO, SERRA, FRANCO
Applicants: BFB SPA, SERRA FRANCO, BFB S.P.A., SERRA, FRANCO
Application year: 1998
Main classification: B65B59
IPC codes: B65B7, B65B43, B65B59