METHOD OF TESTING AN AIRCRAFT OXYGEN SUPPLY SYSTEM

Abstract: A method of testing the performance of a an oxygen supply system (10) in any aircraft including an oxygen supply device (14) adapted to supply oxygen in varying concentrations within a product gas according to demand, in response to control signals (18), a monitoring means (19, 20) to monitor the concentration or partial pressure of oxygen in the product fluid stream, and a control means (20) responsive to the monitoring means to provide the control signals (18) to the oxygen supply device (14), the method being characterised in that the control means (20) provides a predetermined control signal to the oxygen supply device (14) which is expected to respond by supplying a known concentration or partial pressure of oxygen in the product gas (15), and monitoring the concentration of oxygen supplied.

Description: METHOD OF TESTING AN AIRCRAFT OXYGEN SUPPLY SYSTEM Description of Invention This invention relates to a method of testing the performance of a oxygen supply system in an aircraft, and additionally optionally re-calibrating the system if required. Known oxygen supply systems comprise an oxygen concentrating device which separates air into oxygen enriched product gas and oxygen depleted gas and provides the product gas to a breathing regulator which regulates the pressure at which that gas may be breathed. A sample of the product gas fed to a monitoring means which monitors the oxygen concentration or partial pressure within the product gas. A control means responds to the monitoring means to provide control signals to the oxygen concenuating device so that the concentration or paitial pressure of oxygen in the product gas can be contiOlled. The control means may also receive control data signals indicative of for example, the altitude of an aircraf , so that the concentration or paitial pressure of oxygen in the product gas can appropriately be adjusted for breathing at that particular altitude. Of course, when such an oxygen supply system is manufactured, the system is calibrated so that appropriate control signals are provided from the control means to the oxygen concentrating device, to result in the maintenance of, or a desired increase or decrease of, oxygen concentration or paitial pressure in the product gas. However, in use, the performance of the oxygen concentrating device and/or the oxygen monitoring means may change. For example, the ability of the oxygen concentrating device to produce product gas with high oxygen concentrations or paitial pressure may degrade with use, brought about, perhaps due to contamination of the oxygen concentrating device. Hence a particular control signal from the control means to the oxygen concentrating device may not bring about an expected oxygen concentration or paitial pressure in the product gas. In US-A-4516424 there is described an apparatus for monitoring the peifoimance of an oxygen monitoring means. Gas from an external source, with a known oxygen concentration or paitial pressure such as ambient air is provided to a monitoring means, to test that the oxygen concentration material is that of the known concentration. In US-A-4516424, the system is a breathing system for medical use and there is a complex series of valves whereby ambient air can be fed to the monitoiing means for testing purposes. Another approach is to provide external monitoiing of the oxygen concentration or paitial pressure in the product gas which may involve duplication of components. These prior proposals have disadvantages in that where it is required to provide an external source of gas or external testing apparatus, if testing is regularly to be carried out it is necessary to provide an external source of oxygen, additional valves and the like, and/or external testing equipment which, particularly where the system is applicable to an aircraft, undesirably adds weight. According to a fust aspect of the invention we provide a method of testing the performance of an oxygen supply system in an aircraft comprising an oxygen supply device adapted to supply oxygen in varying concentrations within a product gas in accordance with demand, in response to control signals, a monitoiing means to monitor the concentration or paitial pressure of oxygen in the product gas, and a control means responsive to the monitoiing means to provide the control signals to the oxygen supply device, the method being characterised in that the control means provides a predetermined control signal to the oxygen supply device which is expected to respond to supply a known concentration or paitial pressure of oxygen in the product gas, and monitoiing the concentration of oxygen supplied. Thus by utilising the method of the invention, performance of the oxygen supply system in response to the control signal can be tested without requiring any substantial extra apparatus or components and thus weight. Simply, the control means can be modified to provide the predetermined control signal to the oxygen supply device when testing of the system is required. Although the invention is applicable to an oxygen supply system in which the oxygen supply device actually generates oxygen, e.g. a ceramic type oxygen generator, the oxygen supply device preferably comprises an oxygen concentrator adapted, in response to control signals, to separate from a gas stream e.g. ambient air, oxygen and thus to increase the concentration or partial pressure of the oxygen in the product gas stream. The control means may be adapted in normal use of the system, to provide a control signal to the oxygen supply device in response to the monitoring means and in response to control data, the control signal being determined by the control means to cause the oxygen supply device to supply oxygen at a concentration or paitial pressure in the product gas appropriate to a demand for the oxygen indicated by the control data. Thus for example only, the control data may contain information concerning the altitude of the aircraft as well as the demand for the oxygen determined by a breathing regulator which supplies breathing gas to an air crew member. However the control data may contain other information pertinent to the demand for the oxygen. The predetermined control signal provided to the oxygen supply device during testing may be such that the oxygen supply device is expected to supply a maximum or minimum concentiation or paitial pressure of oxygen in the product gas which the oxygen supply device is capable of supplying. Thus, the oxygen concentrating device may be arranged simply to allow ambient air to pass through the device without separating out oxygen so that the concentration of oxygen in the product gas would be that naturally occurring in the air, i.e. about 21%. Alternatively, the predetennined control signal be that which is expected to result in the oxygen concentrating device providing product gas containing the maximum possible concentration or paitial pressure of oxygen, which in a zeolite based pressure swing system would typically be about 95% oxygen. The method may include first providing a control signal so as to achieve a minimum concentration of oxygen in the product gas, and then providing a control signal to the oxygen supply device which is expected to achieve a maximum concentration of oxygen in the product gas. Of course the invention is also applicable to other oxygen concentrating devices such as, for examples other pressure swing systems, or thermal swing systems, or electrolytic systems. In tlie event that tlie concentration or paitial pressure of oxygen in the product gas in response to tire predetennined control signal is found not to be as expected, tlie control means may be arranged either simply to provide an error signal to an indicating means such as an alarm or monitoiing gauge, or alternatively the control means may be aiianged to recalibrate tl e system such that in subsequent normal use tl e oxygen supply device supplies in the product gas stream a desired concentration or paitial pressure of oxygen in response to control data indicating oxygen demand. The method of testing in accordance with tire invention may be carried out at any desired time on the oxygen supply system but particularly, may be carried out at intervals during normal operation of the system and/or upon start-up of tlie system and/or upon shut down and/or by manual initiation. Preferably tl e method is carried out before the aircraft takes off, or at least before the oxygen supply system is required to operate. According to a second aspect of tlie invention we provide an oxygen supply system for an aircraft comprising an oxygen supply device adapted to supply oxygen in varying concentrations within a product gas stream in response to control signals, a monitoiing means to monitor the concentration or paitial pressure of oxygen in the product gas, and a control means responsive to tlie monitoiing means to provide tlie control signals to tlie oxygen supply device, tl e system being characterised in that the control means is adapted to provide a predetennined control signal to tlie oxygen supply device which is expected to respond to supply a known concentration or paitial pressure of oxygen in the product gas. According to a third aspect of tlie invention we prove an aircraft having an oxygen supply system which may be operated by a method according to the fust aspect of the invention. The invention will now be described with reference to the accompanying drawing which is an illustrative diagram of an oxygen supply system for an aircraft the performance of which may be tested by a method in accordance with tlie invention. Referring to tlie drawing there is shown an oxygen supply system 10 which in the present example, is an oxygen supply system for use in supplying product gas containing oxygen to a mask 11 of an ah crew member in an aircraft. The oxygen is derived from an ambient air supply 12 which is fed to an oxygen concentrating device 14 which separates the ambient air supply 12 into oxygen emiched product gas 15, and oxygen depleted air 16, in response to control signals fed to the oxygen concentrating device 14 from a control line 18. The product gas containing oxygen is then fed to a breathing regulator 17 which controls tlie supply of the product gas, to tlie mask 11, depending upon altitude, and air crew breathing demand. A proportion of the product gas 15 containing the oxygen, is fed via a sampling line 19 to a monitoiing means and contiOlling means which in the present example is a combined unit indicated at 20. The monitoring means of the unit 20 determines the oxygen concentration or partial pressure within the sampled gas and tlie control means also responds to control data fed thereto along a command line 21, to provide an appropriate control signal along line 18 to the oxygen concentrating device 14. Thus as conditions change, for example as the altitude of tlie aircraft increases or decreases, or the aircrew member breathing demand changes, the control means of unit 20 provides an alternative control signal to the oxygen concentrating device 14 which responds by varying the oxygen concentration in the product gas 15. In the drawings, there is shown an output data line 22 which may provide output data for example, for a built-in test facility, or to a gauge or other indicating means indicating the concentration or paitial pressure of oxygen in tlie product gas. A power line is indicated at 23 providing power to the monitoring/control means unit 20. Thus far, tl e system 10 is substantially conventional. However in accordance with tlie invention, tl e performance of the system 10 can be tested by the control means of unit 20 providing a predetennined control signal along line 18 to the oxygen concentrating device 14 which is expected to result in the device 14 supplying a known concentration or paitial pressure of oxygen in the product gas stream 15. For example, tire control signal along line 18 may control tlie oxygen concentrating device 14 to permit the ambient ah supply 12 to pass through the oxygen concentrating device 14 without separating tl e ambient air into oxygen rich and oxygen depleted gas components. Thus the product gas 15 will contain a known concentration or paitial pressure of oxygen being tlie concentration of oxygen in the ambient ah i.e. typically about 21%. A sample of that product gas is then provided to tlie monitoiing means of unit 20 wliich thus monitors the concentration or paitial pressure of oxygen in tlie product gas. In the event that the oxygen concentration or paitial pressure monitored is found not to be as expected, tliis would indicate that tlie system 10 is not perfoπning according to its calibration. Of course, some purging of tl e system 10 may be required before the sample is tested. Particularly, in tlie event that tlie product gas 15 is ambient ah and the monitoiing means of unit 20 determines that tlie oxygen concentration or partial pressure in the product gas is greater or less than expected, this would indicate a fault with the monitoring means of unit 20. This may for example be due to drift in the performance of the oxygen concentrating device or some other cause. In tlie alternative, or subsequently or even previously, tlie system 10 may be tested by the control means of unit 20 aπanging to send a predetennined control signal along line 18 to the oxygen concentrating device 14 which is expected to cause the oxygen concentrating device 14 to operate to its optimum. The maximum possible concentration of oxygen or paitial pressure of oxygen in tlie product gas would then be expected to be supplied and typically, a zeolite based pressure swing oxygen concentrating device 14 might be expected to produce product gas containing up to 95% concentration of oxygen. In the event that the monitoiing means 20 determines a lesser concentration or paitial pressure of oxygen in the product gas 15 in response to that predetennined control signal, this may be attributable either to under perfoπnance of the oxygen concentrating device 14, and or malfunction of tlie monitoiing means of unit 20, and thus fuither investigation would be required to determine the reason for the discrepancy. In the event that tlie concentration or paitial pressure of oxygen in the product gas is determined by the monitoiing means 20 to be greater than 95%, this could only indicate an error in the operation of the monitoiing means of unit 20, as the oxygen concentration determined would be greater than the theoretical maximum obtainable by the oxygen concentrating device 14. In one embodiment, upon the system 10 failing a test, a signal may simply be sent along the line 22 to an indicating means which may have an alarm means if desired. Altematively, where the mounting means 20 is expected not to be at fault, or this is established by testing, e.g. by providing ambient air product gas to the mounting means 20 previously as described above, the control means 20 may be ananged to re-calibrate tlie system 10 so as to provide control signals along line 18 to achieve the desired concentiation or paitial pressure of oxygen in the product gas in line 15. The ambient ah supply 12 fed to the oxygen concentrating device 14 may be derived from for example, a gas turbine bleed in an aircraft or otherwise from ambient atmosphere. The breathing regulator 17 may comprise a regulating valve which supplies breathing gas to an aircrew member at a pressure appropriate for the altitude and at a flow rate equal to the demand. The mask 11 may be an oral-nasal type mask worn by tlie ah crew. The sampled gas wliich is monitored by the monitoiing means of unit 20 may be exhausted from tlie monitoring/control means of unit 20 via an exhaust line 25 to atmosphere. The monitoiing means of unit 20 may comprise a pumped cavity ceramic membrane device, although any other suitable means for monitoring the concentration or paitial pressure of oxygen or another specific gas in the product gas stream 15 may altematively be used. The control signals sent by tlie control means 20 to tlie oxygen concentrating device 14, may comprise a sequence of commands or any other control signal appropriate to the oxygen concentrating device 14. It will be appreciated that during testing, the concentration or paitial pressure of oxygen in the product gas 15 monitored by the momtoiing means of unit 20 may be that which is expected in response to the predetennined control signal fed to the oxygen concentrating or other oxygen supply device 14, where there are equal and opposite enors occuning in tl e oxygen concentrating or other oxygen supply device 14 and the monitoiing means. However it is considered that the likelihood of this occuning is statistically insignificant. The method of the invention enables the system, particularly the perfonnance of the monitoiing means, e.g. an oxygen sensor of the monitoring means 20, to be monitored and tlie perfonnance of tlie oxygen generating device 14, to be tested, as frequently as desired. The method may be performed during start up and/or close down of the oxygen generating system and/or may be performed at intervals during system operations in flight. Various modifications may be made without departing from the scope of the invention. For example, whereas the invention has been described in relation to a system in which the oxygen supply device 14 is a concentrator of oxygen, the invention may be applied to a system in which the oxygen supply device 14 actually generates the oxygen, such as an electrolyte or ceramic type oxygen generator. The monitoring/control means 20 may be separate or combined as a unit 20 as described. Where separate, tlie monitoring means would need to provide an appropriate signal to the control means indicative of tlie monitored concentration or paitial pressure of tlie oxygen in the product gas. If desired, particularly but not exclusively where the testing method described is performed at intervals, the sensitivity of tlie system to enors between the expected and actual concentrations or paitial pressures of oxygen in response to tlie control signal, may be varied widi conditions. For example if the test was perfonned on a recently staited-up system, one might expect some such eιτor. The control means may thus be ananged to ignore minor enors under such conditions, but may be ananged to indicate such an error, and re-calibrate tl e system where this is possible, under other operating conditions. The features disclosed in the foregoing description, or the following claims, or the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for attaining the disclosed result, as appropriate, may, sepai'ately or in any combination of such features, be utilised for realising the invention in diverse forms thereof.

Claims: CLAIMS 1. A method of testing the performance of an oxygen supply system (10) in an aircraft including an oxygen supply device (14) adapted to supply oxygen in varying concentrations within a product gas according to demand, in response to control signals (18), a momtoiing means (19, 20) to monitor tlie concentration of oxygen in the product gas (15), and a control means (20) responsive to the monitoring means to provide the control signals (18) to the oxygen supply device, the method being characteiised in that tlie control means (20) provides a predetennined control signal to the oxygen supply device (14) which is expected to respond by supplying a known concentration or paitial pressure of oxygen in the product gas, and monitoiing tlie concentration or paitial pressure of oxygen supplied. 2. A method according to claim 1 characteiised in tiiat the oxygen supply device (14) comprises an oxygen concentrator adapted, in response to the control signals (18) to separate from a gas stream, oxygen thus to increase the concentration or paitial pressure of die oxygen in the product gas stream. 3. A metiiod according to claim 1 or claim 2 characteiised in that the control means (20) is adapted in nonnal use, to provide a control signal (18) to the oxygen supply device in response to tl e monitoiing means and control data (21) the control signal (18) being detemiined by die control means (20) to cause the oxygen supply device (14) to supply oxygen at a concentration or paitial pressure in die product gas (15) appropriate to a demand for the specific fluid indicated by die control data. 4. A metiiod according to any one of claims 1 to 3 characterised in that the predetermined control signal (18) provided to the oxygen supply device (14) during testing is such that the oxygen supply device (14) supplies a maximum or a minimum concentration or paitial pressure of oxygen in die product fluid stream (15) which die oxygen supply device (14) is capable of supplying. 5. A method according to any one of die preceding claims characterised in tiiat die oxygen supply device (14) is a zeolite based pressure swing gas adsorption device. 6. A metiiod of according to any one of the preceding claim characterised in that in die event tiiat die concentiation or paitial pressure of oxygen supplied in the product gas (15) in response to die predetennined control signal (18), is found not to be as expected, die control means (20) is ananged to provide an enor signal (22) to an indicating means. 7. A metiiod according to any one of claims 1 to 6 characterised in that in the event that die concentration or paitial pressure of oxygen supplied in the product gas (15) in response to die predetennined control signal (18), is found not to be as expected, the control means (20) is ananged to re-calibrate the system (10) such that in subsequent normal use, die oxygen supply device (14) supplies in die product gas (15), a desired concentration of paitial pressure of oxygen in response to control data (21) indicating oxygen demand. 8. A method according to any one of the preceding claims characteiised in diat the predetennined control signal (18) is provided to die control means (20) either at intervals during normal operation of tlie system (10) and/or upon start up and/or upon shut down of die system (10) or by manual initiation. 9. A fluid supply system (10) comprising a fluid supply device (14) adapted to supply a specific fluid in varying concentrations within a product fluid stream (15) in response to control signals (18), a monitoring means (19,20) to monitor the concentration or paitial pressure of specific fluids hi die product fluid stream (15), and a control means (20) responsive to the monitoring means to provide the control signals (18) to die fluid supply device, die system (10) being characterised in that die control means (20) is adapted to provide a predetermined control signal (18) to die fluid supply device (14) which is expected to respond to supply a known concenti'ation or paitial pressure of specific fluid in the product fluid stream (15). 10. An aircraft having a fluid supply system and means to test d e system by any metiiod according to any one of claims 1 to 9.

Inventors: NOONAN CHRISTOPHER, PHILLIPS ROBERT JOHN, NOONAN, CHRISTOPHER, PHILLIPS, ROBERT, JOHN
Applicants: NOONAN CHRISTOPHER, NORMALAIR GARRETT LTD, PHILLIPS ROBERT JOHN, NOONAN, CHRISTOPHER, NORMALAIR-GARRETT (HOLDINGS) LIMITED, PHILLIPS, ROBERT, JOHN
Application year: 1998
Main classification: A62B7
IPC codes: A62B7, A62B27, B64D13