Sealing strips and methods of making them

Abstract: A longitudinally extending strip (10), such as for sealing purposes in a vehicle body, comprises soft extruded material (11), preferably of cellular form, which is extruded over a preformed more rigid channel-shaped support member (26). The support member (26) is pre-produced in an indefinite length and stored. Prior to the extrusion process, holes (32) are formed in the base (28) of the channel of the support member (22) at predetermined intervals and pre-produced gripping pins (18) are forced through the holes with their heads (20) lying in the base (28) of the channel. The extrusion process, using a cross-head extruder, forms the extruded material (11) over the support member (26) and into the channel of the support member (26) so as to secure the gripping pins (18) in position.

Description: The invention relates to a longitudinally extending sealing strip for mounting around the frame of an opening so as to be at least partially and sealingly compressed by a closure member for the opening, comprising a longitudinally extending base portion of extruded material, a longitudinally extending sealing portion of relatively soft extruded material and integrally extruded with the base portion, and a plurality of fixing means mounted on the base portion which are separate from the base portion but are located thereon at predetermined positions therealong so as to project from the base portion transversely to the length of the strip for engaging corresponding formations in the frame. The invention also relates to a method of making a longitudinally extending sealing strip for mounting around the frame of an opening, comprising the steps of extruding a longitudinally extending base portion, integrally extruding a longitudinally extending sealing portion of relatively soft extruded material with the base portion, and mounting a plurality of fixing means on the base portion which are separate from the base portion but. are located thereon at predetermined positions therealong so as to project from the base portion transversely to the length of the strip for engaging corresponding formations in the frame. Such a strip and method are known from GB-A-2 291 093. In this known strip and method, an elongate sealing portion has an adhesive strip applied to it providing an outwardly facing adhesive surface for securing the strip to a mounting surface. A plurality of protrusions are individually mounted on the adhesive surface for engaging respective holes in the mounting surface. With such an arrangement, it is important that the protruding members are accurately positioned along the length of the strip so as to be correctly aligned with the holes in the mounting strip. The invention is concerned with this problem. According to the invention, the strip as first set forth above is characterised by a preformed longitudinally extending support member carrying the fixing means at predetermined positions therealong, the support member with the fixing means thereon being incorporated in the base portion during its extrusion, the fixing means being held on the support member by the extruded material of the base portion. According to the invention, also, the method as first set forth above is characterised in that the step of mounting the fixing means on the base portion comprises the steps of pre-forming a longitudinally extending support member, mounting the fixing means on the support member at predetermined positions therealong, and incorporating the support member with the fixing means thereon in the base portion during its extrusion, the fixing means being held on the support member by the extruded material of the base portion. Also according to the invention, there is provided apparatus for manufacturing a flexible longitudinally extending strip, characterised by storage means for storing a length of pre-formed longitudinally extending support member, means for progressively and longitudinally drawing off the support member from the storage means and feeding it along a predetermined path, assembly means for mounting a plurality of fixing means on the support member at predetermined longitudinally spaced intervals therealong so that each fixing means projects transversely to the length of the support member and to the path, and extrusion means in the path and downstream of the assembly means for longitudinally receiving the support member with the fixing means thereon and for extruding soft extruded material onto the support member to form a predetermined shape for the strip and at least partially to cover the support member and to secure the fixing means thereto so that the fixing means project transversely to the longitudinal extension of the strip for mounting the strip on mounting means. Sealing strips embodying the invention, and methods according to the invention for making such strips, will now be described, by way of example, with reference to the accompanying diagrammatic drawings in which: Figure 1 is a perspective view of one of the strips; Figure 2 is a cross-section on the line II-II of Figure 4 showing also the strip of Fig. 1; Figure 3 is a cross-section on the line III-III of Figure 4 showing also the strip of Fig. 1; Figure 4 is a perspective view of a support member used in the strip of Figure 1; Figure 5 is an end view, to an enlarged scale, of the support member of Figure 4 showing a gripping pin in position thereon; and Figure 6 is a side view of an extrusion line for producing the sealing strips. As shown in Figure 1, the strip 10 is of hollow tubular form. It is made of soft extruded material 11 such as rubber, plastics, pvc or similar material, the material 11 preferably being of cellular or foam form. The material 11 comprises a base part 12 and an integral curved part 14 defining a hollow interior 16. The strip 10 carries gripping pins 18 extending downwardly from the base part 12 and positioned at intervals along the length of the strip. The strip is partly broken away in Figure 1 to show the pins 18 more clearly. By means of the pins 18, the strip can be mounted along the frame around an opening, such as a door opening, in a motor vehicle body, the pins 18 engaging suitably sized and pre-formed holes in the frame. In this way, the strip is so positioned that it becomes partially compressed by the closing door, thus forming a weather-tight seal around the edge of the door opening. Each gripping pin comprises a head 20, an integrally extending body 22, and an enlarged end 24 which is shown in this example as being of serrated form. The pins 18 are made of relatively stiff material. However, the material is sufficiently resilient to enable the enlarged ends 24 of each pin to be forced through the respective mounting holes in the door frame, whereafter they resile to hold the strip 10 firmly in position. The gripping pins 18 are mounted on a longitudinally extending support member 26 which is embedded in the base part 12 and is not visible in Figure 1. The support member 26 is made of flexible material, such as suitable plastics material. Although the support member 26 is flexible, it is stiffer than the material 11 (Figure 1). The support member 26 is produced separately from and prior to the extrusion of the material 11 base part 12 and the curved part 14 (Figure 1), and may be produced in long lengths and stored. The support member 26 may be produced by extrusion. As shown in Figures 4 and 5, the support member 26 is in the form of a shallow channel 27 with a base 28 and side walls 30. When the sealing strip is to be manufactured, an appropriate length of the support member 26, corresponding in length to the length of the sealing strip, is cut off the pre-stored length. It is then pierced, as shown at 32 in Figure 4, with holes which are spaced apart by the desired spacing, in the finished strip, of the gripping pins 18. This spacing will of course depend on the spacing of the pre-formed holes in the frame of the body opening. In this way, therefore, a pre-formed length of unpierced support member 26 can be cut off the store thereof and then pierced with the holes 32 to suit a particular application. The gripping pins 18 are then mounted on the support member 26 as shown in Figure 5. As shown, the integral head 20 of the gripping pin sits on the base 28 within the shallow channel 27 of the support member 26. The material of the enlarged end 24 of the pin is sufficiently resilient to enable the end to be forced through the hole 32. The support member 26, with the gripping pins 18 in position therealong, is then fed into a cross-head extruder. The extruder has a suitably shaped die for receiving the support member 26 with the pins 18 therein, and it is of course also shaped to match the desired shape of the base part 12 and the cover part 14 of the strip (Figure 1). Suitable plastics or rubber material is thus fed into the extruder, so as to form the base part 12 and the cover part 14 as shown in Figures 2 and 3. The extruded material 11 thus embeds the support member 26 and the gripping pins 18, the extruded material 11 filling channel 27 and securely locating the gripping pins 18. The side walls 30 of the support member 26 are formed with small longitudinally extending external grooves 34. As shown in Figures 2 and 3, the extruded material 11 enters these grooves to form a "key", thus helping to secure the support member 26 firmly in position. In this way, therefore, the finished strip 10 exits from the extruder with the gripping pins 18 firmly held in the correct positions. No separate operation is necessary after the extrusion process in order to fit the gripping pins in position. Furthermore, the use of a flexible but relatively stiff support member 26 ensures that the gripping pins 18 are located in the correct positions to match the holes in the vehicle bodywork. Because the support strip 26, with the gripping pins 18 thereon. is secured into the extruded material 11 during the extrusion process, there is no risk of subsequent separation. In addition, the flexible, though relatively stiff, support member 26 provides dimensional stability for the lower part of the strip 10. Figure 6 diagrammatically shows the manufacturing process. A reel 36 supports an indefinite length of the support member 26 (Figure 4), but without the holes 32. The support strip 26 is drawn off the reel 36 and fed to a station 38. At stage 38A of the station 38, the holes 32 are formed in the correct positions. The stage 38A can be computer-controlled and programmed in accordance with the longitudinal speed of the support member 26 and the known spacing of the fixing holes in the vehicle bodywork to produce the holes 32 at the correct positions. At a stage 38B, a suitable machine places one of the gripping pins 18 in each of the holes 32. Station 40 is the cross-head extrusion station already described. Station 42 is a suitable vulcanising unit (if the extruded material 11 is rubber). At station 44, the extruded strip 10 (Figure 1) is cut off into suitable lengths. In a modification, the support member 26 is produced by a moulding operation and the gripping pins 18 are moulded integrally with the support member. The separate operation to assemble the pins in the support member is therefore not necessary.

Claims: A longitudinally extending sealing strip for mounting around the frame of an opening so as to be at least partially and sealingly compressed by a closure member for the opening, comprising a longitudinally extending base portion (12) of extruded material, a longitudinally extending sealing portion (14) of relatively soft extruded material and integrally extruded with the base portion, and a plurality of fixing means (18) mounted on the base portion (12) which are separate from the base portion (12) but are located thereon at predetermined positions therealong so as to project from the base portion transversely to the length of the strip for engaging corresponding formations in the frame, characterised by a preformed longitudinally extending support member (26) carrying the fixing means at predetermined positions therealong, the support member (26) with the fixing means (18) thereon being incorporated in the base portion (12) during its extrusion, the fixing means (18) being held on the support member (26) by the extruded material of the base portion (12). A strip according to claim 1, characterised in that the support member (26) is stiffer than the extruded material of the base portion (12). A strip according to claim 1 or 2, characterised in that the support member (26) and the fixing means (18) are moulded. A strip according to claim 3, characterised in that the support member (26) and the fixing means (18) are integrally moulded. A strip according to claim 1 or 2, characterised in that the support member (26) is formed with a plurality of spaced locating means (32) for respectively locating the fixing means (18). A strip according to claim 5, characterised in that the locating means (32) are holes in the support member (26). A strip according to claim 6, characterised in that the support member (26) is of channel-shape (27) and the holes (32) are positioned in and extend through the base (28) of the channel (27). A strip according to any one of claims 5 to 7, characterised in that the support member (26) is extruded. A strip according to any preceding claim, characterised in that the fixing means are respective pins (18). A strip according to any one of claims 5 to 8, characterised in that the fixing means are respective pins (18), and in that each pin has an enlarged head (20) for locating it on the support member (26), the enlarged heads (20) being held on the support member by the extruded material of the base portion (12). A strip according to claim 9 or 10, characterised in that the projecting parts of the pins (18) project to respective enlarged ends (24). A strip according to claim 5, characterised in that each fixing means is a respective pin (18) having an enlarged head (20) and a projecting part projecting from the head to an enlarged end (24), and in that each pin (18) is mounted in a respective one of the holes (32) in the base (28) of the channel (27) of the support member (26) so that the head (20) lies in the base of the channel. A strip according to claim 11 or 12, characterised in that the material of each pin (18) is sufficiently resilient to enable the enlarged end (24) to be distorted whereby it can engage with a corresponding formation on the mounting means and thereafter resiles to engage with the formation. A strip according to any preceding claim, characterised in that the extruded relatively soft material comprises foamed or cellular material. A strip according to any preceding claim, characterised in that the base portion (12) and the sealing portion (14) together define a hollow interior for the strip. A method of making a longitudinally extending sealing strip for mounting around the frame of an opening, comprising the steps of extruding a longitudinally extending base portion (12), integrally extruding a longitudinally extending sealing portion (14) of relatively soft extruded material with the base portion, and mounting a plurality of fixing means (18) on the base portion (12) which are separate from the base portion (12) but are located thereon at predetermined positions therealong so as to project from the base portion transversely to the length of the strip for engaging corresponding formations in the frame, characterised in that the step of mounting the fixing means (18) on the base portion (12) comprises the steps of pre-forming a longitudinally extending support member (26), mounting the fixing means on the support member (26) at predetermined positions therealong, and incorporating the support member (26) with the fixing means (18) thereon in the base portion (12) during its extrusion, the fixing means (18) being held on the support member (26) by the extruded material of the base portion (12). A method according to claim 16, characterised in that the support member is stiffer than the extruded material of the base portion (12). A method according to claim 16 or 17, characterised in that the support member (26) and the fixing means (18) are produced by moulding. A method according to claim 16 or 17, characterised in that the support member (26) is formed with a plurality of spaced locating means (32) for respectively locating the fixing means (18). A method according to claim 19, characterised in that the support member (26) is of channel-shape (27) and the locating means are holes (32) positioned in and extending through the base (28) of the channel. A method according to claim 19 or 20, characterised in that the support member (26) is extruded. Apparatus for manufacturing a flexible longitudinally extending strip, characterised by storage means (36) for storing a length of pre-formed longitudinally extending support member (26), means for progressively and longitudinally drawing off the support member (26) from the storage means (36) and feeding it along a predetermined path, assembly means (38) for mounting a plurality of fixing means (18) on the support member (26) at predetermined longitudinally spaced intervals therealong so that each fixing means (18) projects transversely to the length of the support member (26) and to the path, and extrusion means (40) in the path and downstream of the assembly means (38) for longitudinally receiving the support member (26) with the fixing means (18) thereon and for extruding soft extruded material (12) onto the support member (26) to form a predetermined shape for the strip (10) and at least partially to cover the support member (26) and to secure the fixing means (18) thereto so that the fixing means project transversely to the longitudinal extension of the strip (10) for mounting the strip on mounting means. Apparatus according to claim 20 for use where the extruded material is rubber, characterised by vulcanising means (42) downstream of the extrusion means (40). Apparatus according to claim 22 or 23, characterised by cutting means (44) downstream of the extrusion means (40) for cutting the strip into predetermined length.

Inventors: PORPE CHRISTOPHE, SANS PHILPPE, PORPE, CHRISTOPHE, SANS, PHILPPE
Applicants: GENCORP PROPERTY INC, GENCORP PROPERTY INC.
Application year: 1998
Main classification: B60J10
IPC codes: B29C47, B60J10