MONITORING DEVICE

Abstract: The present invention relates to a device for monitoring, preferably arrival-monitoring, of the weft, for example the weft thread in a loom of substantially the type in which the weft is driven through the shed with the aid of a jet, preferably a gas jet, for example an air jet, and which has a reed with a longitudinal channel for the weft and an arm with the free end in a position where it is desirable to monitor the weft, the free end displaying at least one light source for illuminating the monitoring point and possibly the weft located there, and a number of light-sensitive elements, the light-sensitive elements (8, 9) each being aimed in their direction towards the channel (6) for sensing the light reflected from the illuminated parts, and each for generating an electric signal corresponding to the reflected light, and being connected to an evaluator circuit (Fig. 13) for adding the signals regardless of whether the weft occurring in the monitoring point entails an increase or reduction of the signals obtained from the light-sensitive elements (8, 9) for generating a signal corresponding to the absolute value of the two signals.

Description: MONITORING DEVICE The present invention relates to a device for monitoring, preferably arrival- monitoring, of the weft, for example the weft thread in a loom of substantially the type in which the weft is driven through the shed with the aid of a jet, preferably a gas jet, for example an air jet, and which has a reed with a longitudinal channel for the weft and an arm with the free end in a position where it is desirable to monitor the weft, the free end .displaying at least one light source for illuminating the monitoring point and possibly the weft located there, and a number of light-sensitive elements. Prior art arrival-indicators function unreliably, which principally manifests itself in many erroneous triggerings and many actual fault triggering situations which remain undetected. These problems are particularly accentuated in air-driven loom, so-called jet looms, which are extraordinarily rapid and operate at such high speeds as 20 picks per second, in which event the arrival sensing must be executed under approximately 10-15° of a whole machine cycle (5% of the cycle). This naturally places extremely high demands on the indicator proper and its associated electronics, in particular as regards sensitivity and speed. Moreover, prior art indicators with whose help a part of the above-outlined problems have been reduced or even wholly obviated have proved to be extremely uneven in connection with different weft yarns, which may reflect light to different extends. The problems have been accentuated in the employment of weft yarns with different colours and structures. In certain contexts, the problems have proved to be so intractable that no signals have been emitted at all on the use of certain weft threads or weft yarns. The object forming the basis of the present invention is to improve the indicators and, to such a high degree as is possible, to obviate or at least reduce the sensitivity to different weft yarns or weft threads, both as regards colour and structure. This object is solved according to the present invention in that the device intimated by way of introduction is characterized in that the light-sensitive elements are each aimed in their direction towards the channel for sensing the light reflected from the illuminated parts and each for generating an electric signal corresponding to the reflected light, and are connected to an evaluator circuit for adding the signals regardless of whether the weft occurring in the monitoring point entails an increase or reduction of the signals obtained from the light-sensitive elements. The illumination of the monitoring point is pulsed for generating a carrier wave with an average amplitude which represents the reflection of light from the channel in the reed and which changes on the occurrence of the weft. The light source and the light-sensitive elements are focused substantially on a line which extends transversely of the channel in the reed. The evaluation circuit includes one channel for each light-sensitive element and electronic circuit elements which are programmed to treat the signals from the channels and thereby the light-sensitive elements as absolute values. The present invention realises a monitoring device which may be employed with great reliability in the most rapid jet looms or air-driven looms in that the weft thread is sensed with great dependability regardless of structure or colour. A device according to the present invention is moreover relatively independent of where in the channel the monitored thread is located. A monitoring device according to the present invention moreover obviates the majority of drawbacks inherent in prior art designs and constructions. The present invention will be described in greater detail hereinbelow with reference to the accompanying Drawings. Fig. 1 is a cross section through parts of a reed with a device according to the present invention. Fig. 2 shows, on a larger scale, the encircled portion of Fig. 1. Fig. 3 shows a part of a device according to the present invention from the rear. Fig. 4 shows the part according to Fig. 3 seen from the side, Fig. 5 shows the part illustrated in Figs. 3 and 4 from beneath. Fig. 6 is a perspective view of the part illustrated in Figs. 3-5. Fig. 7 shows, on a larger scale, the part of the device according to the present invention marked in Fig. 6. Fig. 8 shows an electronic circuit for the one channel in a device according to the present invention. Fig. 9 shows an electronic circuit for the second channel in a device according to the present invention. Fig. 10 shows a circuit for the illumination in a device according to the present invention. Fig. 11 shows a circuit for powering parts of the circuits in the device according to the present invention. Figs. 12A-12C are to interconnected along the ghosted lines and show a coupling diagram of a circuit for evaluating and of the signals from the device according to the present invention. Figs. 1 and 2 show parts of a reed which includes a large number of lamellae 1 disposed in spaced apart relationship and extending between an upper rail 2 and a lower rail 3. The sectioned part 4 and the nozzle 4A are included in the loom. The part 4 serves for guiding the gas jet (the air jet) generated by means of a large number of nozzles 4A placed in spaced apart relationship. In this embodiment of a device according to the present invention, this is in the form of an arm 5, whose free end is placed in the proximity of the channel 6 of the reed. At the free end of the arm 5, there is disposed an LED 7 for illuminating the reed channel. The light direction of the LED 7 is illustrated by means of the line 7A in Figs. 5, 6 and 7. The free end of the arm 5 moreover displays a light-sensitive element 8 in the form of a photo transistor for sensing reflection from the upper region of the reed channel. The element 8 is directed as illustrated by means of the line 8A in Figs. 4-7. Further, the free end of the arm 5 has a light-sensitive element 9 for sensing reflection from the lower region of the reed channel and also consists of a photo transistor. The element 9 is directed as illustrated by means of the line 9A in Figs. 4-7. Both the LED 7 and the photo transistors 8 and 9 are focused on a line 10 which extends transversely of the reed channel 6. The directions are illustrated in Fig. 2 by means of sectionings disclosed beneath the circle. This may also be expressed such that the elements 8 and 9 are directed at different angles to the channel 6 illuminated by means of the LED 7. The photo transistor 8 is coupled to the electronic circuit illustrated in Fig. 8, and the photo transistor 9 is coupled to the electronic circuit illustrated in Fig. 9, while the LED 7 is coupled to the circuit illustrated in Fig. 10. The circuit illustrated in Fig. 11 serves for powering the circuits in Figs. 8-10. The electronic circuits in Figs. 8 and 9 substantially serve for filtering and amplifying the signals from the photo transistors 1 and 2. The outputs from the circuits in Figs. 8 and 9 are each coupled to their input in the evaluator circuit illustrated in Figs. 12, whose CPU is programmed to treat the signals from the circuits in Figs. 8 and 9 in absolute values. The circuit in Fig. 8 is easy to realise for a person skilled in the art with the guidance of the component values included in the diagram. The illumination by means of the LED 7 is pulsed for generating a carrier value of average amplitude, which is modified on change of the reflection because of a weft. The weft may increase the reflection to the one photo transistor 8 and reduce the reflection to the other photo transistor 9, or vice versa. As a result of the treatment of the signals from the photo transistors 8 and 9 in absolute values, the device according to the present invention will be insensitive to negative reflection changes in the reed channel, which implies that a change of the reflection from the reed channel is added regardless of whether the reflection is reduced or increased on the occurrence of a weft. In this manner, the device according to the present invention will be substantially insensitive to wefts of different colours and structures and, in other words, solves the problems in those cases when the colour and structure of the thread do not entail any majors change of the reflection. However, it has proved that the light-sensitive elements 8 and 9 according to the present invention give sufficient signals for the evaluator circuit in Fig. 12. This circuit may be realised by a person skilled in the art with the guidance of the circuit diagram and the component values which may be read therefrom. The various inputs and outputs with the same designation are to be interconnected (e.g. Λ P12V and V P12V). The points TP1, etc., are test points. Many modifications of the embodiment of the present invention described in the foregoing are naturally possible without departing from the scope of the appended Claims.

Claims: CLAIMS 1. A device for monitoring, preferably arrival- monitoring, of the weft, for example the weft thread in a loom of substantially the type in which the weft is driven through the shed with the aid of a jet, preferably a gas jet, for example an air jet, and which has a reed with a longitudinal channel for the weft and an arm with the free end in a position where it is desirable to monitor the weft, the free end .displaying at least one light source for illuminating the monitoring point and possibly the weft located there, and a number of light-sensitive elements, characterized in that the light-sensitive elements (8, 9) are each aimed in their direction towards the channel (6) for sensing the light reflected from the illuminated parts, and each for generating an electric signal corresponding to the reflected light, and being connected to an evaluator circuit (Fig. 13) for adding the signals regardless of whether the weft occurring in the monitoring point entails an increase or reduction of the signals obtained from the light-sensitive elements (8, 9) for generating a signal corresponding to the absolute value of the two signals. 2. The device as claimed in Claim 1, characterized in that the illumination of the monitoring point is pulsed for generating a carrier wave with an average amplitude which represents the reflection of light from the channel (6) in the reed and which changes on the occurrence of the weft. 3. The device as claimed in Claim 1, characterized in that the light source (7) and the light-sensitive elements (8, 9) are substantially focused on a line (10) which extends transversely of the channel (6) in the reed. 4. The device as claimed in Claim 1, characterized in that the evaluator circuit includes one channel for each light-sensitive element (8, 9) and electronic circuit elements, which are programmed to treat the signals from the channels and thereby the light-sensitive elements (8, 9) in absolute value.

Inventors: CALMERKLINT ROLAND, PETTERSSON KARL-GUSTAV, CALMERKLINT, ROLAND, PETTERSSON, KARL-GUSTAV
Applicants: CALMERKLINT ROLAND, ELTEX SWEDEN AB, PETTERSSON KARL GUSTAV, CALMERKLINT, ROLAND, ELTEX OF SWEDEN AB, PETTERSSON, KARL-GUSTAV
Application year: 1998
Main classification: D03D51
IPC codes: D03D51