A SYSTEM FOR MEASURING THREAD PITCH DIAMETER

Abstract: For the measuring of thread pitch diameters it has been common practice to use caliper or micrometer attachments in the form of measuring blades or wires rather closely adapted to the specific pitch and flank angle and even type of the thread, resulting in a high number of attachments for general use. The invention is based on the finding that in shaping the protrusions of a set of measuring blades in accordance with the cross-sectional contour of the thread engaging parts of a set of measuring wires, while otherwise adapting the shape of the protrusions with lengths and widths deviating from the circular cross section of the measuring wires, it is possible to provide a set of attachments that will be usable over a much wider range of both thread pitches and flank angles and even for different types of threads. The number of different attachments for general use may thus be drastically reduced, e.g. to only one set for thread pitches of 2-5 mm and two sets for 1-5 mm.

Description: A system for measuring thread pitch diameter. The present invention relates to a measuring system for measurement of thread pitch diameters. It is deemed superflu- ous to describe in detail why such measurements can be extremely important in practice, as this will be very well known to any expert in this field. In the prior art several such measuring systems have been suggested and realized, based on the use of calipers or mi- crometers fitted with attachments for contacting the threads of either external or internal threads, with excellent measuring results. However, in order to achieve excellent results it has been a requirement that the said attachments be rather closely adapted to the type of the relevant thread, primarily to the flank angle and the pitch of the thread, whereby it has been a simple necessity that the relevant attachments should be adapted accordingly. This has resulted in long rows of different attachments for the measuring of various threads, each adapted to the specific type of the thread and with respect to both the flank angle and the pitch thereof. For conditioning accurate measurements this leads to a very high number of different attachments, and it has been endeavoured to reduce this number somewhat by replacing some attachments with correction tables providing correction val- ues for measurements made with non-optimal, yet still usable attachments. This, however, is difficult to work with in practice, and the present invention aims at the enabling of direct measurement readings based on the use of a drastically reduced number of different attachments, though in some cases with additional simple use of a fixed calibration value. Basically, according to the state of the art, there are employed two different types of attachments for the relevant measurings, one referred to as "measuring blades", the other as "measuring wires". These concepts can be explained as fol- lows: 1. Measuring blades: The attachments consist of thin plate members basically configured with the same length profile as the thread to be measured, i.e. appearing as toothed blades to be placed across the thread windings, against diametrically opposite line areas of the thread, so as to ideally match fully with the thread with respect to the character, flank angle and pitch thereof. The opposite blades, of course, should be rau- tually staggered by one half of the actual thread pitch, such that a tooth at one side can intrude into the thread opposite to a crest portion of the thread as contacted by a bottom portion between two teeth of the opposed measuring blade. It will be readily understood that the measured distance between the measuring blades will then express the thread pitch diameter, given that the measuring instrument is adjusted to show zero when the opposed blades are brought fully together - or otherwise corrected to the extent this showing deviates from zero . The indentation of the measuring blades, of course, should be provided with an extreme degree of accuracy, also if reduced to a required minimum of one tooth at one side and two teeth at the opposite side. A relevant example is disclosed in DE-B-1, 045, 669, which confirms that the indentation of the measuring blades should correspond exactly to the cross profile of the thread, i.e. in having the same flank angle and pitch as the thread to be measured, with the indentations having straight flanks and otherwise being individually adapted to any of a wide variety of specific thread pro- files. 2. Measuring wires: For the measuring of external threads, another type of attachments has been developed, viz. the so-called "measuring wires". Short, straight wire pieces are arranged on opposed carrier plates in positions cross sectionally corresponding tot he locations of the teeth of the said measuring blades, i.e. with one wire at one carrier plate and two parallel wires on the opposite carrier plate. The wires, calibrated with a perfect cylindrical shape and with relevant different diameters and mutual spacings, are laid out such that when they are brought into engagement with the respective thread grooves they will contact the flanks defining these grooves at points very closely to the factual pitch diameter of the thread, each wire contacting both of the adjacent thread flanks defining the grooves. In general it is found that this system is the better one, though also more expensive. It can be used with different types of threads, but it is still required to extensively adapt the attachments to the diameter and the pitch of the thread. For example, relatively thick measuring wires may be used for large thread pitches, while in connection with smaller pitches it will be necessary to use smaller wire diameters in order to still ensure a correct engagement because of the changed direction between the thread windings and the measuring wires. This again may lead to the use of correction tables based on interpolations between different wire diameters and positionings, in order to reduce the high number of ideal measuring attachments, but such a solution will still be of secondary interest compared with a method enabling a true or more easily derived determination of the pitch diame- ter by a mere direct measuring thereof. It should be mentioned that in connection with micrometers it is known to make use of attachments imitating the discussed known techniques, using a "notch and point" principle, viz. a pointed cone opposite to a notch between only two teeth. However, also here both the cone and the notch part should match the flank angle of the thread to be measured. The invention: With the invention it has been realized that it is possible to combine the two discussed measuring systems with some modifications, to the effect of enabling the relevant measurements with a surprisingly small number of different at- tachments. The invention is based at the use of measuring blades, but instead of these having tooth edges with straight flanks they are configures with protrusions, the outer ends of which are generally located and shaped as though they rep- resented a cross section of a set of relevant measuring wires. This alone could well be advantageous over the prior art, but it has also been recognized that this arrangement opens up for further and very important possibilities: The measuring wire principle is based on the use of cali- brated and perfectly cylindrical wires, but in fact only a small fraction of their circumference will ever get in touch with the thread flanks. When the cross section of a round wire is partly imitated by a cut contour of a projection on a thin blade structure, it is then, with modern forming or cut- ting equipment, relatively easy to produce a contour, which is a correct imitation at the relevant place or places, while outside this or these places there will be no need to imitate the full diameter or radius of a round wire, as these portions will not be operative anyway. Accordingly to the invention, this simple finding may give rise to a very important modification, viz. in particular that the width of the blade edge protrusions imitating the "two parallel wires" attachment of the measuring wire system may be significantly reduced. In this connection, the invention constitutes a break even with the measuring wire philosophy, in that it will no longer be prescribed that the two "parallel wires" should, each, be brought into touch with the flanks of both of the thread flanks, between which they are inserted. According to the invention it is fully suffi- cient that such two wires or rather curved parts of otherwise non-circular protrusion edges are brought into touch with the opposite flanks of one thread tooth, while an opposite part contacts both sides of the groove between two opposite thread teeth, without each of the two parallel edged contacting both the intermediate thread tooth and the respective neighbouring teeth thereof . Thus, each of the two "parallel wire" protrusions of the measuring blade, in the following designated the "U-blade" b may have its width noticeably smaller than corresponding to the full width of a cylindrical wire, this in turn enabling an intrusion of the U-blade over a thread tooth with increased depth, i.e. to a measuring abutment with the opposite flanks of the engaged thread tooth widely irrespectively of the flank angle of the thread. In a corresponding manner, the blade imitating the single wire attachment, in the following designated the "I-blade", may have its protrusion as broad as desirable for a suitable measuring wire and yet, because an outer, rounded top portion can be cut away, be able to penetrate deeper into the thread grooved, thus also more independently of the flank angle. The said possibility of the protrusions to penetrate deeper over or in he thread teeth or grooves, respectively, also accounts for a very important result with respect to a pronounced independency of the pitch of the thread, this being illustrated in Fig. 2. For comparison, reference is first made to Fig. 1, which illustrates the measuring wire principle. The thread shown has an outer diameter d, an inner diameter di and a pitch diameter d 2 . The pitch of the thread is P and the flank angle a. measuring wires W with diameter w are held against the thread, two at one side and one at the other side. For a fully correct measurement of d 2 , wire attachments should be used wherein the wires W touch the flanks at points V located at the intersections between the flanks and the lines b representing the pitch diameter d 2 . It follows that the wires W and the spacing between the double wires should be carefully adapted to a row of parameters, viz. type, pitch and flank angle of the thread. Moreover it should be considered that what is measured directly is the distance M between the opposed outer sides of the wires W, hence the need for correction tables. Fig. 2a) -c) illustrate the principle of the invention in an equivalent manner, showing the (hatched) protrusions Tl and T2 of a U-blade U and T3 of an I-blade I inserted in different threads. The protrusions are here shown with a rectangular configuration, which is sufficient for showing basic concept. The top corners of projection T3 are designated C while those of the projections Tl and T2 are designated C 2n and C ex for the inner and outer corners, respectively. The width of protrusion I is 1, which is also the distance be- tween the inner corners of protrusions Tl and T2. The width 1' of each of the latter is smaller than 1, e.g. 1/2. An ideal measuring situation is shown in Fig. 2a. The corners C engage both of the adjacent thread flanks just at the line b, and so do the corners Ci n of the U-blade. Once calibrated to zero when the tops of the protrusions are aligned, the measuring instrument will now measure the pitch diameter d 2 directly. Now, if the thread pitch is somewhat bigger as shown in Fig. 2b it is easily seen that the protrusion T3 will "sink" deeper into the thread groove, beyond the line b, but it will also be noticed that the U-blade can no longer reach the line b, as it rides on the thread top somewhat outwardly spaced from the associated line b. However, given the geometry discussed, it will be noted that while both of the blades have now moved downwardly in the Figure, the spacing d2 between them is the same as in Fig. 2a, i.e. the instrument is still measuring correct. Correspondingly, if the pitch is smaller as shown in Fig. 2c, the T3 protrusion cannot reach its b- line, but then, in return, the U-blade can intrude still fur- ther, and again the measuring result will be correct. It will be noted that this further intrusion is made possible thanks to the relatively small width of the Tl and T2 protrusions. Exactly the same will happen if the flank angle is considered variable. Again, the measurements will be correct as long as the blade attachments are able, physically, to cooperate as required with the threads to be measured. In practice it has been found sufficient to operate with two different blade sets for covering the pitch range of 1-5 mm, this being further discussed below. It should be mentioned already here that the invention in addition to its general and significant advantages also provides for an important breakthrough with respect to the measuring of internal threads in a simple manner. When the blades are made with a small blade thickness they will not have to be adjusted or rotatable to a position in which they extend perpendicularly to the thread windings, i.e. they can be rigidly held on the carrier jaws of the measuring instrument and positioned in the axial direction of the threaded bore. They may necessitate a general zero calibration of the measuring instrument, but the entire arrangement is much simpler than conventional measuring systems for this particular use. In connection with the measuring wire method it was men- tioned that a requirement would be to operate with correction tables in order to take into account the thicknesses of the employed wires. In the present connection, the "wire imitation" as used in the blades for smaller and larger pitch, respectively, also refers to respective smaller and larger di- ameters, but the use of a correction table can be easily obviated by a relevant adaptation of the heights of the respective blade protrusions. In the following the invention is described in more de- tail with reference to the drawing, in which: Fig. 1 illustrates the measuring wire principle as already discussed; Fig. 2a-c illustrate a basic principle of the invention, also as already discussed, Fig. 3 is a plan view of a caliper filted with attachment holders, Fig. 4 is a corresponding view of the said holders prior to mounting on the caliper, Fig. 5 is a perspective exploded view of opposed attachments according to the invention, Fig. 6 is a sectional view of an assembled attachment, Fig. 7 is a side view of attachments for measuring internal threads , and Figs. 8 and 9 are detailed plan views of the protrusions of opposed measuring blades. In Fig. 3 a caliper 2 is shown, the jaws of which are used as carriers for respective attachment holders 4 secured to the jaws by means of clamp screws 6. The holders 4 project beyond the outer ends of the jaws and are in this outer re- gion provided with aligned throughbores 8. Before and during their mounting on the jaws, the holders 4 are held together as shown in Fig. 4, with a removable alignment rod 10 inserted through the bores 8. Once the mounting is completed this rod 10 is retracted from the bores. Thereafter the bores 8 are used for receiving measuring attachments as illustrated in Fig. 5. Each attachment comprises a holder bushing 12 fitting into the bore 8 and having a central passage comprising a rear, threaded screw hole 14 and a foremost cylindrical recess 16. The hole 14 holds a countersunk screw 18 having an outer, kerbless head 20 with triangular cross section, while at its rear end the screw 18 could be provided with a kerb 22 or a polygonal hole for receiving a screw spanner. Each attachment further comprises a measuring blade 22 having a recess 24 corresponding to the length section of the head end of the screw 18 and a rear portion 26 fitting into the recess 16 of the bushing 12. At its front end the blade 22 is shaped with measuring protrusions 28 to be discussed in more detail below. At one side there are provided two neighbouring protrusions 28, while at the other side there is but one protrusion 30 which, after the mounting on the caliper jaws, will be lined up exactly midways between the protrusions 28. The respective blades 22 are introduced sideways over the screw head portions, and the bushing is turned so as to re- tract the blades into a precisely centered position on the front ends of the bushings 12, according to Fig. 6. The screwing home of the screw 18 is possible due to frictional engagement with the recess 24, whereby the kerb 22 can be avoided. The bushings 12 are insertable into the bores 8 of the jaws 4 so as to be rotatable therein, held e.g. by a spring- loaded clamping ball . For the measurement of internal thread diameters a modified, but similar arrangement may be used as shown in Fig. 7, where the measuring blades comprise laterally projecting connector strip portions 32 provided with the measuring protru- sions 28 or 30 at an outer end and with the screw accommodating recess 24 at an inner end. For sufficient stability the blades may need to be thicker than desirable for the thickness of the measuring protrusions 28 and 30, in particular in view of the fact that these blades are not intended to be turnable according to the pitch of the thread to be measured, and the said protrusions, therefore, may be worked down to a reduced thickness outside a bottom line a. Inasfar as these attachments are not desired to be ro- tatable about the central axis of their associated bushings 12, their screws 18 are preferably provided with rearmost thumb nuts 34 for clamping against the rear sides of the jaws 4 so as to directly lock the bushings against rotation. This, of course, may also be achieved in other and elementary manners. Of still higher importance is the contour shape of the protrusions 28 and 30. It is acknowledged that an ideal shape will correspond to the cross sectional shape of the measuring wires according to Fig. 1, i.e. based on the said "notch and point" principle, where the thread engaging parts are rounded so as to fit in the thread groove by contacting the neighbouring flanks of the thread just at the pitch diameter thereof. For any pitch and flank angle, the ideal size of the thread can be calculated by simple trigonometrical considerations. Of course, a given set of wires may be usable for slightly deviating pitch and flank angle, as long as the measuring results have acceptable tolerances, but already physical circumstances prevent an extended use of the wires, as for one thing - as already mentioned - the wires cannot intrude in the thread groove deeper than to their contact with the opposed flanks, and for another thing they cannot either intrude deeper than corresponding to their mounting base engaging the crests of the thread. It has been found fully natural, therefore, to operate with a wide range of optimized threads. In connection with the invention, however, based on the principle according to Fig. 2 and as further illustrated in Figs. 8 and 9 it has been found that it is possible to imitate a relevant wire diameter at the corners C and C in of Fig. 2. When measuring blade protrusions are used, it is also possible to enable a deeper intrusion of the protrusions than in case of wires, without contact problems at the crests of the thread. Such provisions have not really been considered in the prior art, but they are actual here, because it is a major contribution of the invention that it has been found, surprisingly, that a given set of measuring attachments made accordingly will in fact be practically usable for measure- ments over a much wider range of flank angles and thread pitches than practised so far. In practice, the prevailing thread pitch range is 1-5 mm, and with the invention it has been found that it is possible to cover this range by only two sets of attachments. It has been found as a general rule that a "wire radius" or corner curvature, R, adapted ideally to a given pitch P and flank angle F, will in fact be usable for measurement of thread pitch diameters with thread pitches between 80% and 200% of P and also for a rather broad range of flank angles. Thus, if ideally suited for a flank angle F=60°, the tools will be usable for the flank range between 50° and 80°. For a maximum pitch of 5 mm, R should thus be 0.75 mm (D=1.5 mm) . With this radius the measuring blades will be ideal for a pitch of 2.5 mm, but they can be used in the range of P=2-5 mm. Corre- spondingly, for a corner curvature of 0.375 mm (D=0.75 mm) such a second blade set will be ideal for P=1.25 mm, but usable for the range P=l-2 mm. The usability at the borders of the said ranges, of course, will be limited by acceptable tolerances as to devia- tions from the correct measure, but at least in connection with calipers it has been found that the maximum deviations for the above examples will not go beyond the inaccuracy of the caliper itself. Another surprising fact is that the disclosed attachments are found usable for all common types of threads. Especially for pipe threads it seems that one set of attachments with R=0.5 mm will be sufficient for the entire variation range, except for dimensions 1/16' ' and 1/8' ' . It will of course be possible to design special measuring blades for any special thread, again for effective use over certain deviation ranges all according to the required accuracy. Because of the almost universal applicability of the basic attachments, it could seem realistic to provide for measuring instruments having the blades as permanent instrument parts, even on micrometers. However, these parts could become damaged, so it will be preferable to use "attachments" any- how. In the foregoing reference has been made to measuring "blades", but at least for the measuring of external threads these members could be made with other shaped as long as their projections are as shown in Figs. 8 and 9. For example, the protrusion T3 could be a rotation body. The blades, however, are easy to produce with modern cutting technique.

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Ω Hi Hi P rr c rr Hi rt rt tr X φ μ* 1 ft ft P Ml μ- P 0 μ- ft rt C TJ Φ a Hi μ- Φ rr 0 Φ H. t Hi rr C Hi Φ rr Hi φ ^ μ- μ- a Ω rt a 3 μ- tr Hi TJ LΩ ft μ* ft rt ra Φ Φ μ- Φ CD Φ c φ - P c Hi c μ- o φ ra Φ μ- 0 P tr a φ ft H TJ a μ- CD CQ H. rr ^ ra P φ ft Φ P P s P TJ 3 CQ rt tr Hi IX! ft μ- C Φ P IQ o μ- P μ- a- CD ft μ- CQ rt a CD LQ μ- Φ Φ P Ω H. a 0 μ- 0 P 0 Φ P rt P P CD a ft Hi a Hi ft Φ ft ft sions, generally, will adopt a plane position directly crosswise of the thread. 4. An instrument according to claim 2, in which the measuring blades, for accommodating internal threads, are arranged in a non-rotatable manner on carrier elements laterally projecting from the respective measuring heads, said protrusions having reduced thickness relative to the measuring blades. 5. A measuring attachment for mounting on a distance measuring instrument and designed as specified in the characterizing clause of claim 1 or in any of the claims 2-4. 6. An attachment according to claim 5, comprising a bush (12) with a threaded throughbore (14) and having a cylindrical depression (16) at one end, a countersunk screw (18,20) projecting from said hole out through said depression, and further comprising one or more measuring blades (22) having a root portion (26) for introduction in said depression and a recess (24) for frictionally accommodating the outer end of the screw to enable the measuring blade to be firmly clamped to the bush by screwing of said screw.

Inventors: CLARKE GORDON, CLARKE, GORDON
Applicants: CLARKE GORDON, CLARKE, GORDON
Application year: 1998
Main classification: G01B3
IPC codes: G01B5