Reducer for a concrete mixer

Abstract: A reducer (1) for a cement mixer (2) supported for rotation on a supporting frame (5), the reducer (1) having a casing (4) connected rigidly to the frame (5); a reduction assembly (6) housed inside the casing (4); a first hollow body (9) in turn having a central first axis (30) and which is housed inside the casing (4) and activated by the reduction assembly (6); and a flange (11) coaxial with and connected rigidly to the first hollow body (9); the flange (11) being outside the casing (4) and connectable rigidly to the mixer (2); a transmission assembly (32), similar to a universal joint, being located between and mechanically connecting the reduction assembly (6) and the first hollow body (9) to enable power to be transmitted even when the reduction assembly and first hollow body are positioned obliquely; and the transmission assembly (32) being housed entirely inside the casing (4) to permit oil-bath lubrication.

Description: The present invention relates to a reducer for a concrete mixer, and which may also be used in the event the concrete mixer is vehicle mounted. Ready-mixed concrete is transported on trucks fitted with large tanks or concrete mixers, inside which the concrete is watered and kept moving to delay setting, and which are substantially cylindrical, comprise a top infeed opening and a bottom discharge opening, and rotate freely on the truck at an inclined angle. All concrete mixer trucks comprise an actuator connected to the mixer via the interposition of a multistage reducer to convert the characteristic parameters - twisting torque and angular speed - of the power supplied by the actuator according to the operating specifications of the mixer. Such reducers normally comprise an epicyclic multistage reduction assembly housed inside a casing fitted to the frame of the truck at the discharge opening end of the mixer; and the reduction assembly in turn comprises an input shaft connected to the actuator, and a transmission output flange connected coaxially and rigidly to the mixer. In transit, the movement of the truck frame is transmitted to the mixer, thus resulting in oscillation of the mixer which is transmitted to the reducer via the output flange. To safeguard the reducer, therefore, types are manufactured in which the flange and reduction assembly are connected mechanically via the interposition of a spherical joint. In some concrete mixer reducers, the spherical joint is formed by forming an outer portion of the casing with a spherical surface; while in others a planetary member of the final reduction stage of the reducer is fitted inside a spherical seat. Both solutions involve drawbacks. The first in particular is subject to severe wear, due to concrete dust and dirt dispersed in the air at the construction site at which the concrete is mixed and/or poured adhering to the normally greased spherical outer surfaces. The second on the other hand poses functional problems, due to the internal members of an epicyclic reduction stage adapting poorly to being operated as rocking transmission members. In the event of stress on the truck, and therefore on the mixer and reducer, resulting in oblique misalignment of the central axes of the flange and reduction assembly, the rigidity of the connections described impairs smooth operation of the reducer and relies entirely on the elasticity of the connecting means, which, if poor, obviously results in breakage. It is an object of the present invention to provide a cement mixer reducer designed to eliminate the aforementioned drawbacks. According to the present invention, there is provided a reducer in accordance with claim 1. The invention will be described with reference to the accompanying drawing showing an axial section of a non-limiting embodiment. Number 1 in the accompanying drawing indicates as a whole a reducer for a cement mixer 2 (shown only partly) mounted for rotation on a known vehicle 3 (also shown only partly). Reducer 1 comprises a casing 4 connected rigidly to a frame 5 of vehicle 3; and a reduction assembly 6 housed inside casing 4 and driven by a rotary actuator 7 (shown schematically) carried by frame 5. Reducer 1 also comprises a connecting device 8 for connecting reduction assembly 6 to mixer 2, and which in turn comprises a sleeve 9 housed inside casing 4 via the interposition of a rolling bearing 10, and a flange 11 which is located outside casing 4, is integral and coaxial with sleeve 9, and is connected rigidly to mixer 2 by known screws (not shown). Reduction assembly 6 comprises a number of epicyclic reduction stages 12 arranged cascade fashion downstream from an input shaft in the power propagation direction from rotary actuator 7 to mixer 2. With reference to the accompanying drawing, shaft 13 is connected rigidly to actuator 7, and reduction stages 12 are three in number and substantially identical in structure. Each reduction stage 12 comprises a sun gear 14 coaxial with an axis 15 of reduction assembly 6 and which meshes with at least three planet gears 16 equally spaced about axis 15 and meshing with a toothed portion of casing 4. The sun gear 14 of each reduction stage 12 is activated by the planet carrier 17 of the reduction stage 12 located upstream in said power propagation direction. For the sake of simplicity, only one of the three gears 16 of each reduction stage 12 is shown in the accompanying drawing. The planet carrier 17 of the reduction stage 12 adjacent to connecting device 8 comprises an annular projection 18 coaxial with axis 15 and centered with a projection 19 of casing 4, which is also annular and obviously coaxial with projection 18. For the sake of simplicity, the planet carrier 17 in question is indicated and referred to hereinafter as 17b, and comprises at projection 18 an internally grooved seat 20 coaxial with axis 15. At the end facing flange 11, sleeve 9 terminates with an internally grooved end portion 22; rolling bearing 10 is a double-row four-contact ball bearing for combined axial and radial loads, with the outer ring defined by a spherical surface 23; casing 4 houses bearing 10 in a spherical seat 24 centered at axis 15 and with a radius approximately equal to but no less than the radius of surface 23; and, to close seat 24, casing 4 comprises a screw cover 25 also having an inner spherical seat. Reducer 1 also comprises a transmission member 26 connected directly to reduction assembly 6 and sleeve 9. More specifically, transmission member 26 is a substantially cylindrical floating sleeve 27 defined by two substantially spherical end portions 28, each having spherical teeth. By means of portions 28, sleeve 27 is supported by portion 22 of sleeve 9 and by projection 18 of planet carrier 17b, so that a central axis 29 of sleeve 27 is located along a line joining axis 15 of reduction assembly 6 and a central axis 30 of sleeve 9. In conjunction with projection 18 and end portion 22, transmission member 26 may therefore be said to axially disconnect the power input to reducer 1 (shaft 13) from the power output from reducer 1 (flange 11). More specifically, transmission member 26 enables power transmission between reduction assembly 6 and flange 11 even in the event of severe vibration of frame 5 resulting in oblique misalignment of axes 15 and 30, so that transmission member 26, projection 18 and portion 22 together define a transmission assembly 32 similar to a universal joint for connecting reduction assembly 6 and flange 11. To make reducer 1 airtight and permit oil-bath lubrication of transmission assembly 32 and reduction assembly 6 to minimize wear of the moving parts, reducer 1 is provided, on the side facing mixer 2, with a sliding lip seal 33 for airtight connecting the outer ring of bearing 10 and an outer annular surface of portion 22 of sleeve 9; and sleeve 9 is closed axially by a cover 34 defined by a flat disk screw connected to flange 11.

Claims: A reducer (1) for a cement mixer (2) supported for rotation on a supporting frame (5), said reducer (1) comprising a casing (4) connected rigidly to said frame (5); a reduction assembly (6) housed inside said casing (4); and connecting means (8) for connecting said reduction assembly (6) to said mixer (2) and in turn comprising a first hollow body (9) having a central first axis (30) and which is housed inside said casing (4) and activated by said reduction assembly (6), and a flange (11) coaxial with and connected rigidly to said first hollow body (9); said flange (11) being outside said casing (4) and connectable rigidly to said mixer (2); wherein a transmission assembly (32) is comprised similar to a universal joint; said transmission assembly (32) being located between and mechanically connecting said reduction assembly (6) having a second axis (15) and said first hollow body (9) to enable power to be transmitted even when said reduction assembly (6) and said first hollow body (9) are positioned obliquely; and wherein said first hollow body (9) is supported in rocking manner by said casing (4) via the interposition of a rolling bearing (10); said transmission assembly (32) comprising a transmission member (27) connected directly to said reduction assembly (6) and said first hollow body (9); said reducer (1) being characterized in that said rolling bearing (10) comprises an outer ring defined externally by a substantially spherical surface (23), said casing (4) having a spherical seat (24) for said outer ring; said substantially spherical surface (23) having a center along said second axis (15). A reducer as claimed in Claim 1, characterized in that said casing (4) comprises a screw cover (25) also having an inner spherical seat in order to close said spherical seat (24). A reducer as claimed in Claim 1 or 2, characterized in that said first hollow body (9) comprises an internally grooved first portion (22); said reduction assembly (6) having an axially-fixed second hollow body (18) rotating freely about said axis (15); said second hollow body (18) being internally grooved; said transmission member (27) being defined axially by a first and a second end portion (28, 28) having substantially spherical outer teeth; said first end portion (28) meshing with said internally grooved first portion (22); and said second end portion (28) meshing with said second hollow body (18). A reducer as claimed in Claim 3, characterized in that said reduction assembly (6) comprises at least one gear reduction stage (12). A reducer as claimed in Claim 4, characterized in that said reduction stage (12) is epicyclic. A reducer as claimed in Claim 5, characterized in that said reduction assembly (6) comprises at least three reduction stages; and said rolling bearing (10) is a double-row ball bearing for combined axial and radial loads. A reducer as claimed in Claim 1, characterized in that said transmission assembly (32) is housed entirely inside said casing (4) to permit oil-bath lubrication.

Inventors: LODOLA VALERIO, ZINZANI GIOVANNI, LODOLA, VALERIO, ZINZANI, GIOVANNI
Applicants: BONFIGLIOLI RIDUTTORI SPA, BONFIGLIOLI RIDUTTORI S.P.A.
Application year: 1998
Main classification: B28C5
IPC codes: B28C5, F16H57, F16D3