Inhibitor switch for automatic transmission range selector valve

Abstract: An oil pressure supply path to an automatic transmission (1) is changed over using a manual valve (6) comprising a spool (21) which displaces in conjunction with a selector lever of the transmission. The displacement of the spool is detected by an inhibitor switch (31). By supporting the inhibitor switch directly by the spool of the manual valve, the spool displacement position and inhibitor switch output signal always precisely correspond (31P). Therefore, it is unnecessary to adjust the relative position of the spool valve and inhibitor switch unlike the case where these members are supported separately in the transmission.

Description: This invention relates to a spool valve and an inhibitor switch with which an automatic transmission of a vehicle is provided. BACKGROUND OF THE INVENTION An automatic transmission for a vehicle changes a speed ratio according to running conditions by operating a planetary gear mechanism with an electronically controlled oil pressure system as disclosed in "Full Range Electronic Transmission RE4R01A Maintenance Guidelines (A261C07)" published by NISSAN Motor Co., Ltd. in March, 1987. To accomplish this purpose, the oil pressure system comprises an oil pressure pump, valves which respond to electronic signals, and an accumulator. A selector lever is provided to enable the driver to select various speed change modes, i.e. parking (P), reverse (R), neutral (N), drive (D), second speed (2), and first speed (1), etc. The selector lever is mechanically connected to a spool valve which forms part of the above-mentioned oil pressure system. The spool valve selectively supplies a line pressure to predetermined parts of the automatic transmission from the oil pressure pump according to a spool displacement. At the same time. a signal indicating the speed change mode is input to the electronic controller which controls the oil pressure system so that speed change control is performed according to the selected speed change mode. This signal is output by an inhibitor switch in synchronism with the spool displacement of the spool valve. According to the above-mentioned prior art the valves which constitute the oil pressure system are housed in a valve case installed under a transmission case which accommodates a planetary gear mechanism. The inhibitor switch is supported by the transmission case, and is linked to the spool by a lever. Therefore, when the automatic transmission is assembled, the relative position of the inhibitor switch and spool valve must be precisely adjusted so that the spool position of the spool valve in the valve case and the spool position signal output by the inhibitor switch supported by the transmission case precisely correspond. An automatic transmission according to the preamble portion of claim 1 is known from the US 5,231,254. This reference specify that at sensing assembly is mounted within the transmission housing. It also specifies that the sensing assembly comprises a bracket affixed to the transmission housing by any suitable means such as bolts. Since the body of the sliding contact switch of the sensing assembly moves together with the spool with respect to the housing which is fixed to the transmission housing, it is unlikely that the position in which the sensing unit is fastened to the transmission housing will be that which is required in order to precisely determine the position of the spool valve. Thus, the displacement position and electric resistance which the sensing assembly provides with respect to the displacement position of the body with respect to the housing will not coincide precisely. In order to precisely determine the position of the spool valve, therefore, some adjustments, either mechanical or electrical to ensure the correspondence of the spool position and the electric resistance representing thereof, must be performed when the housing of the sensing assembly is fixed to the transmission housing. SUMMARY OF THE INVENTION It is an object of this invention to provide an automatic transmission which does not need to adjust the relative positions of an inhibitor switch and a spool valve when the automatic transmission is assembled. The solution of this object is achieved by the combination of features of claim 1. The dependent claims contain advantageous embodiments of the present invention. The details as well as other features and advantages of this invention are set forth in the remainder of the specification and are shown in the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view including a partial sectional view of an automatic transmission according to this invention. Fig. 2 is a sectional view through a valve device taken along a line II-II of Fig. 1. Fig. 3 is a sectional view through the valve device taken along a line III-111 of Fig. 1. Fig. 4 is an enlarged longitudinal sectional view of a spool valve according to this invention, corresponding to a part IV in Fig. 2. Fig. 5 is a sectional view of essential parts of the spool valve including a side view of a plate and a selector lever, taken along a line V-V of Fig. 4. Fig. 6 is a sectional view of a holder and a shaft taken along the line VI-VI of Fig. 4. Fig. 7 is a diagram describing a relation between an oil pressure path of the spool valve and an inhibitor switch output signal according to this invention. DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to Fig. 1 of the drawings, a valve device 2 of an automatic transmission 1 comprises an upper part 3 and lower part 4 which are installed under a case 1A of a planetary gear mechanism. The lower end of the lower part 4 is covered by an oil pan 5. The automatic transmission 1 is mounted on a vehicle so that the input shaft and output shaft of the automatic transmission 1 are parallel to the longitudinal axis of the vehicle, and so that the left-hand edge in the figure is oriented toward the front of the vehicle and the right-hand edge of the figure is oriented toward the rear of the vehicle. Referring to Fig. 2. a spool valve 6 which operates according to a speed change mode is housed in the lower part 4. A casing 4A of the spool valve 6 is independent of a casing 4B of the other valves. The spool valve 6 is arranged parallel to a rotation axis of the automatic transmission 1. Referring to Fig. 3, oil passages 7A, 7B for transmitting hydraulic pressure between the lower part 4 and the case 1A of the planetary gear mechanism are formed in the case 1A at a part surrounding the upper part 3. Referring to Fig. 4, the spool valve 6 comprises a spool 21 inserted in the casing 4A. A tip of a spool 21 extends from the casing 4A toward the rear of the vehicle. This extending direction of the spool 21 is the opposite of that of the spool valve disclosed in the above-mentioned prior art. The spool valve 6 has a port 12 of which a wall 11 functions as a reference point for the displacement of the spool 21. The positions where other ports 13. 14, 15 and 16 are formed are determined based on this wall 11. The casing 4A is fixed to the upper part 3 by plural bolts 17. The oil pressure circuit is connected to the spool valve 6 in the same way as in the aforesaid prior art example. The tip of the spool 21 projecting from the casing 4A is connected to an inhibitor switch 31 via a pin 31P. A holder 21A having a U-shaped groove is fixed to the tip of the spool 21. A circular part 22A forming a part of a plate 22 engages with the inside of this U-shaped groove. A long hole 23 shown in Fig. 6 is formed in a part corresponding to the base of the U-shaped groove of the holder 21A. The pin 31P which projects from the inhibitor switch 31 is inserted in the long hole 23 The circular part 22A can rotate relative to the holder 21A. The pin 31P can displace with the axial displacement of the spool 21 and the inhibitor switch 31 detects the speed change modes from the position of the pin 31P. The pin 31 can also displace in the up/down direction within a small range that the long hole 23 allows. Fig. 5 shows the state of the plate 22 in a neutral position N. The plate 22 is fixed to a rotation shaft 24. The rotation shaft 24 is supported by the aforesaid case 1A of the planetary gear mechanism so as to be free to rotate. The rotation shaft 24 is rotated together with the plate 22 by operation of a selector lever not shown by a driver of the vehicle.. Plural grooves 28 which engage with a detent member 25 supported by the case 1A are formed on the opposite side of the plate 22 to the spool 21 shown in Fig. 5. The upper end of the plate 22 is connected to the output shaft of the automatic transmission 1 via a parking rod 26 in order to lock it when the plate 22 is rotated to a parking position. Since Fig. 5 is an inverted view with respect to the Fig. 1, the lower end of the plate 22 in Fig. 5 is actually the upper end of the same. A bracket 31A which fixes a casing 31B of the inhibitor switch 31 is fixed to the casing 4A of the spool valve 6 by plural bolts 32, as shown in Fig. 4. For this purpose. long holes extending in the left-right direction of Fig. 4 is formed in the bracket 31A, and the bolts 32 pass through the long holes and are tightened to the casing 4A. The inhibitor switch 31 makes contacts conducting corresponding to the speed change modes, i.e. parking (P), reverse (R), neutral (N), drive (D), second speed (2), and first speed (1), according to the rotation angle of the rotation shaft 24, and a signal is output from the contact that was made conducting to an electronic transmission controller, not shown. The inhibitor switch 31 in this embodiment is a linear type, but a rotary type may also be used. According to this embodiment, the relative positions of the spool 21 and inhibitor switch 31 are arranged so as to permit fine adjustment within the limits of the long holes formed in the bracket 31A. Alternatively. the relative positions of the spool 21 and inhibitor switch 31 may be defined by extending a rocket pin 35 shown in Fig. 4 into the casing 4A, and passing the rocket pin 35 through a throughhole formed in the bracket 31A. In this case, fine adjustment of the relative position is impossible. Such a construction is therefore made possible by first precisely controlling the dimensions of the parts forming the spool valve 6 and inhibitor switch 31. Instead of using the bracket 31A, the inhibitor switch 31 may also be attached to a fixing part previously formed in a one-piece construction with the casing 4A. When the selector lever is operated in the above construction,the plate 22 rotates with the rotation shaft 24, the spool 21 displaces axially, and line pressure is supplied to a different port. As the spool 21 displaces, the pin 31P also displaced in the same direction. Due to this displacement of the pin 31P, the contact point of the inhibitor switch 31 changes over. As a result, the output signal from the inhibitor switch 31 varies according to the oil pressure supply path of the spool valve 21, as shown in Fig. 7. When the spool 21 displaces to a position corresponding to the parking (P) range, a parking gear, not shown, locks the output shaft of the automatic transmission 1 according to the stroke of the parking rod 26. The spool valve 6 is assembled in the automatic transmission 1 by the following process. First, the spool 21 in the spool valve 6 is displaced from the neutral (N) position shown in Fig. 5 to the parking (P) position. The pin 31P projecting from the inhibitor switch 31 is then inserted into the long hole 23 of the holder 21A and the bracket 31A is fixed to the casing 4A by the bolts 32. In this fixing step, the inhibitor switch 31 is set to correctly output a parking position signal by adjusting the installation position of the inhibitor switch 31 within the limits of the long holes into which the bolts 32 pass through. In this way. the inhibitor switch 31 and spool valve 6 are pre-assembled as one unit. The casing 4A of the spool valve 6 which is formed as a unit during the assembly of the automatic transmission 1 is then fixed to the upper part 3 by the bolts 17. When this unit is fixed to the upper part 3, the circular part 22A of the plate 22 is fitted in the U-shaped groove of the holder 21A Therefore. there is no need to adjust the relative positions of the inhibitor switch 31 and spool valve 6 when the automatic transmission 1 is assembled. After thus assembling the spool valve 6 and inhibitor switch 31 in the automatic transmission 1, a link between the selector lever and plate 22 is adjusted by an adjusting mechanism, not shown. so that the selector lever correctly comes to the parking position. As a result of this process, the operation of the parking gear, supply of oil pressure to a predetermined path for parking and the emission of a signal corresponding to the parking position output by the inhibitor switch 31, are performed in synchronism. In this invention, as the inhibitor switch 31 was fixed to the casing 4A of the spool valve 6, it is possible to make the output of the speed change position signal of the inhibitor switch 31 precisely correspond to the position of the spool 21 before the casing 4A is fixed to the upper part 3. Moreover, any installation errors when the casing 4A is installed in the upper part 3 do not affect this correspondence relation. On the other hand, in the aforesaid prior art, the inhibitor switch is installed in the transmission case, and the spool valve is installed in a valve case corresponding to the upper part 3. Dimensional errors in the transmission case.errors of the inhibitor switch or dimensional errors in the valve case have an effect on the relative position of the inhibitor switch and spool valve. Therefore in the prior art, after the spool valve is fixed to the valve case and the inhibitor switch is fitted to the transmission case, an adjustment had to be performed to make the output signal from the inhibitor switch 31 precisely correspond with the displacement of the spool 21. Errors which are introduced when fitting the inhibitor switch to the transmission also affect this adjustment operation. According to this invention, this adjustment operation when the automatic transmission is assembled is unnecessary, so assembly of the spool valve 6 and inhibitor switch 31 in the automatic transmission 1 is much easier than in the case of the prior art transmission. Moreover, as the casing 4A of the spool valve 6 is formed separately to the other valve casing 4B, the spool valve 6 and inhibitor switch 31 may be pre-assembled as an independent unit from other valves. This also makes assembly of the automatic transmission 1 easy. The embodiments of this invention in which an exclusive property or privilege is claimed are defined as follows:

Claims: An automatic transmission (1) comprising a speed change unit controlled by oil pressure, a spool valve (6) which includes a first casing (4A) in which a spool (21) is reciprocatively received, and which changes an oil pressure supply path to said speed change unit according to a displacement of said spool (21) in conjunction with the operation of a shift lever (27) operatively connected to said spool (21) of said spool valve (6), and an inhibitor switch (31) for detecting the displacement of said spool (6), characterized in that said transmission (1) further comprises a second casing (4B) which houses a second valve, said spool valve (6) and said inhibitor switch (31) are pre-assembled as one unit by fixing said inhibitor switch (31) to the first casing (4A), and said unit and the second casing (4B) are separately fixed to said speed change unit. An automatic transmission (1) as defined in claim 1, characterized in that said unit is fixed to said speed change unit via the first casing (4A). An automatic transmission (1) as defined in Claim 1, characterized in that said transmission (1) further comprises an adjusting member (31A, 32) for adjusting a relative position of said inhibitor switch (31) with respect to the first casing (4A). An automatic transmission (1) as defined in Claim 3, characterized in that said adjusting member (31A, 32) comprises a bracket (31A) in which an elongate hole is formed and through which a bolt (32) passes. An automatic transmission (1) as defined in Claim 1, characterized in that said inhibitor switch (31) is fixed to the first casing (4A) via a bracket (31B) which supports said inhibitor switch (31) on the first casing (4A) in a predetermined positional relationship with respect to the first casing (4A).

Inventors: HAYASAKI KOUICHI, ISHII SHIGERU, HAYASAKI, KOUICHI, ISHII, SHIGERU
Applicants: NISSAN MOTOR, NISSAN MOTOR COMPANY LIMITED
Application year: 1998
Main classification: F16H61
IPC codes: F16H61, F16H59, F16H63