A method and a system for producing articles of chocolate-like mass in a continuous production-plant

Abstract: A method and a system having means for producing articles of fat-containing, chocolate-like mass in a continuous production-plant (1) having throughgoing conveying means (2) for mould elements with mould cavities. The production-plant (1) comprises steps of initial filling of mould cavities with liquid mass, cooling of the articles, and releasing the articles from the mould cavities. The number of mould elements per time unit leaving the cooling step are regulated to deviate from the number of mould elements per time unit entering the cooling step. The advantage is, that it is possible to regulate the residence time for a certain mould element in a cooling step without changing the residence time in the steps being in front of the cooling step. A manufacturer of chocolate articles is thereby provided an easy way of adapting the cooling time to the specific article being produced without influencing other steps of the production.

Description: Technical Field The present invention concerns a method for producing articles of fat-containing, chocolate-like mass in a continuous production-plant according to claim 1 having throughgoing conveying means for mould elements with mould cavities, comprising steps of initial filling of mould cavities with liquid mass, cooling of the articles, and releasing the articles from the mould cavities. The invention also concerns a system for use in the performance of the method for producing articles of fat-containing, chocolate-like mass in a continuous production-plant according to claim 8 having throughgoing conveying means for mould elements with mould cavities, comprising means for initial filling of mould cavities with liquid mass, means for cooling of the articles, and means for releasing the articles from the mould cavities. Background Art Production-plants performing methods of the above mentioned art are known and have been marketed a substantial number of years. In these plants the liquid mass is continuously filled into the mould cavities. The mould cavities are formed in mould elements, which are conveyed through the production-plant by means of the throughgoing conveying means. After the mould cavities are filled, the mould elements are conveyed through a cooling step at a predetermined travel speed. This speed always corresponds to the actual travel speed of the throughgoing conveying means. In the cooling step the articles are allowed to sufficiently solidify. The necessary cooling for a specific article always depends upon the geometrical form of the article as well as the type of mass, and is regulated accordingly by adjusting for instance the actual travel speed of the throughgoing conveying means. Furthermore the actual travel speed of the throughgoing conveying means determines the number of mould elements per time unit, which is conveyed through the production-plant, and therefore the production capacity. EP 0 806 152 A2 disclose a production-plant of the known art, by which the cooling time, and consequently the cooling amount obtainable for specific articles may only be adjusted by regulating the travel speed of the conveying means. Thereby, the travel speed of the conveying means at other positions of the system than the cooling section is adjusted accordingly as well. The disclosure presents no solutions for regulating the cooling time of specific articles independently of the required travel speed of the throughgoing conveying means in the remaining parts of the system. In the prior art it is not possible to regulate the residence time for a certain article in the cooling step without regulating the residence time in the other steps of the production-plant. Disclosure of the Invention According to the inventive method, it further comprises steps of regulating the number of mould elements per time unit leaving the cooling step to deviate from the number of mould elements per time unit entering the cooling step. Further according to the inventive system, it comprises regulating means adapted to regulate the number of mould elements per time unit leaving the cooling section to deviate from the number of mould elements per time unit entering the cooling section. Hereby, it is possible to regulate the residence time for a certain mould element in a cooling step without changing the residence time in the steps being in front of the cooling step. The production-plant and thereby the production of articles is flexible and will at any time be adjusted to an optimum. A manufacturer of chocolate articles is thereby provided with an easy way of adapting the cooling time to the specific article being produced without influencing other steps of the production. According to the invention, the regulating means adapted to regulate the number of mould elements per time unit leaving the cooling step to a lower number than the number of mould elements per time unit entering the cooling step may be arranged. Hereby, the residence time for the articles in the cooling section will be increased. This is especially important, when the matter is changes in the production from small articles to larger ones. Further according to the invention, the regulating means adapted to regulate the number of mould elements per time unit leaving the cooling step to a higher number than the number of mould elements per time unit entering the cooling step may be arranged. Hereby, the residence time for the articles in the cooling section will be decreased. According to the invention, the throughgoing conveying means may advantageously be guided essentially horizontally forth and back between at least one pair of a primary and one pair of a secondary turning points, and the secondary turning points may be moved in a direction away from the primary turning points. Hereby a lower number of mould elements per time unit is leaving the cooling step than is entering the cooling step, resulting in an increase of cooling time to the article being produced. Further according to the invention, the throughgoing conveying means are guided essentially horizontally preferably forth and back between at least one pair of a primary and one pair of a secondary turning points, and the secondary turning points may be moved in a direction towards the primary turning points. Hereby a higher number of mould elements per time unit is leaving the cooling step than is entering the cooling step. By an expedient embodiment according to the invention, the system having regulating means may comprise at least one pair of a primary and one pair of a secondary turning points, between which primary and secondary turning points the throughgoing conveying means is guided essentially horizontally forth and back, and that the secondary turning points are arranged, so that they can be moved in a direction towards or away from the primary turning points. This embodiment of the invention gives an further advantage, that the throughgoing conveying means can travel with a speed which changes. According to the invention the mould elements may be moved upwards or downwards. By an expedient embodiment of the throughgoing conveying means according to the invention, said conveying means may comprise an endless conveyor. The endless conveyor is particularly an advantage in continuous production-plant, where the mould elements are continuously cycled. An expedient embodiment according to the invention is achieved by, that the throughgoing conveying means comprises a set of chains. According to the invention the mould elements may be arranged in engagement with the set of chains. Hereby the mould elements are always guided safely through the sections of the production-plant. Finally, according to the invention the mould elements may be arranged out of engagement with the throughgoing conveying means. Brief Description of the Drawing The invention will be explained more fully below with reference to particularly preferred embodiments as well as the drawing, in which Fig. 1 is a schematic view of the steps in the production-plant according to the invention, Fig. 2 is a schematic lateral view of a cooling section at one point, Fig. 3 is a view of the cooling section shown in Fig. 2 with another residence time for the mould elements to be cooled, Fig. 4 is a view of a part of the construction of the cooling section shown in Fig. 2 and a mould element, and Fig. 5 is a sectional view of the vertical section A-A shown in Fig. 5. Detailed Description The system for producing articles of fat-containing, chocolate-like mass in a continuous production-plant 1 shown schematic in Fig. 1 having throughgoing conveying means 2 for mould elements with mould cavities. The production-plant 1 comprises a moulding section 3 wherein a liquid mass is filled into mould cavities. The mould cavities are formed in mould elements. In the cooling section 4, a cooling unit, not shown, is placed. The cooling unit comprises in the known way cooling surfaces and a fan. During use the fan blows air with a predetermined speed through the cooling surfaces and the air are thereby cooled to a predetermined temperature. The air stream as well as the temperature could be constant or it could fluctuate. The air stream is substantially horizontal and cools the articles in the mould elements as they are conveyed through the cooling section, and thereby accelerate their solidification. After the cooling section 4 the production-plant 1 comprises a demoulding section 5, where the mould elements are inverted in the known way, and the articles are released from the mould cavities. The released articles are hereafter conveyed on conveying means, not shown, to the final packaging section 6 of the production-plant 1. In the packaging section 6 the articles are wrapped and are ready to leave the production-plant 1. Fig. 2 shows a cooling section 7 comprising six pairs of primary 8 and secondary 9 turning points. The throughgoing conveying means, here arranged as a chain conveyor 10, is introduced in the cooling section 7 at for instance inlet 11. Hereafter is the chain conveyor 10 guided into the cooling section 7, and subsequently guided horizontally forth and back between the primary 8 and secondary 9 turning points. At outlet 13 the chain conveyor 10 leaves the cooling section 7 and continues to the demoulding section. The chain conveyor 10 is.endless and will, having been in the demoulding section be guided back to the cooling section 7 with a second inlet 14, and subsequently will be guided horizontally forth and back between other pairs of primary 8' and secondary 9' turning points. At second outlet 15 the chain conveyor 10 leaves the cooling section 7 and continues to the moulding section. The chain conveyor 10 is at all time filled with mould elements, which are constantly cycled in the production-plant 1. Consequently, the mould elements which are guided between the inlet 11 and the outlet 13 in the cooling section 7 are filled with articles and are having a downward movement, and the mould elements which are guided between the second inlet 14 and the second outlet 15 are empty and are having an upward movement. The primary turning points 8, 8' are securely mounted and cannot move. The secondary turning points 9, 9' are arranged so that they can be moved in a direction towards or away from the primary turning points 8, 8' as indicated with the arrows 16. The secondary turning points 9, 9' are arranged at the same level on a horizontally moveable plate 17. Hereby the secondary turning points 9, 9' will move towards and away with the same distance from the primary turning points 8, 8', as shown in Fig. 3. The shown embodiment comprises two horizontally moveable plates 17. A drive 31 is arranged in connection with the primary turning point 8" and another drive 32 is arranged in connection to the primary turning point 8'''. The drives 31, 32 are regulated by means of an electric control device, not shown. When the residence time for a certain article is to be changed in the cooling section, for instance to a higher level, the electric control device regulates turning point 8"' to a higher speed than the actually travel speed of the conveyor 10. At the same time the turning point 8" is regulated to a lower speed. The moveable plate 17 hereby starts to move in direction of the primary turning points 8'. The distance the mould elements has to be conveyed in the cooling section 7 hereby increases, and thereby also the residence time. When the necessary residence time is obtained for the certain article, the electric control device regulates the primary turning points 8", 8"', so the speed of the turning points 8", 8"' corresponds to the actually travel speed of the conveyor 10. The shown embodiment in Fig. 2 further comprises a inlet 35 for a cold air stream and an outlet 36 for the air. Hereby air circulation in the cooling section 7 is obtained. In Fig. 3 the secondary turning points 9 are moved in a distance away from the primary turning points 8. Said distance is the same distance the secondary turning points 9' are moved towards the primary turning points 8'. When the production-plant 1 is in use the number of mould elements per minute can for instance be 10 and the articles being produced are 100 gram chocolate articles. The necessary cooling time for a single 100 gram chocolate article is for instance 15 minutes. The production-plant 1 is adjusted to this capacity. If the manufacturer wish to alter the production to concern 250 gram chocolate articles with the same number of mould elements per minute, an alteration of the cooling time is necessary, as the cooling time for the 250 gram chocolate articles may be 20 minutes. In this case the gears 31, 32 regulates the speed of the primary turning points 8", 8"' so the secondary turning points 9 starts to move away from the primary turning points 8. When this happens the number of mould elements to be cooled is increased, i.e. the cooling time is increased. When the necessary cooling time is obtained for the 250 gram chocolate articles, the electric control device regulates the primary turning points 8", 8"', so the speed of the turning points 8", 8"' corresponds to the actually travel speed of the conveyor 10, i.e. 10 mould elements per minute. As the chain conveyor is endless the number of mould elements in the cooling section remains constant. This type of cooling sections 7 are in particular useful when the mould elements are in engagement with a set of chains, and when the throughgoing conveying means travel speed may change. However the invention also works when the throughgoing conveying means travel speed is constant. Fig. 4 shows a flexible conveying mean as a chain 26 and a turning point 27. A mould element 28 is in engagement with the chain 26, by means of a suspension pin (not shown). Two guiding pins 29, 29' are arranged in connection to and for controlling the mould element 28 for its conveying through the production-plant. When the mould element 28 are conveyed from one level to another by means of the turning point 27, the mould element 28 remains in a horizontal position. Fig. 5 shows a sectional view A-A of mould element 28. In this mould element 28 three mould cavities 30 are shown. According to the invention the throughgoing conveying means may comprise for instance a set of chains, a belt conveyor, a worm device or similar conveying means. Further according to the inventive method the number of mould elements per time unit entering the cooling step may be obtained.

Claims: A method for producing articles of fat-containing, chocolate-like mass in a continuous production-plant having throughgoing conveying means moving essentially horizontally for mould elements with mould cavities, comprising steps of: initial filling of mould cavities with liquid mass, cooling of the articles, and releasing the articles from the mould cavities, and regulating the number of mould elements per time unit leaving the cooling step to deviate from the number of mould elements per time unit entering the cooling step. A method according to claim 1, whereby the number of mould elements per time unit leaving the cooling step is regulated to a lower number than the number of mould elements per time unit entering the cooling step. A method according to claim 1, whereby the number of mould elements per time unit leaving the cooling step is regulated to a higher number than the number of mould elements per time unit entering the cooling step. A method according to claim 1, whereby during the cooling the throughgoing conveying means is guided essentially horizontally forth and back between at least one pair of a primary and one pair of a secondary turning points (8; 9), and that the secondary turning points (9) is moved in a direction away from the primary turning points (8). A method according to claim 1, whereby during the cooling the throughgoing conveying means is guided essentially horizontally forth and back between at least one pair of a primary and one pair of a secondary turning points (8; 9), and that the secondary turning points (9) is moved in a direction towards the primary turning points (8). A method according to claim 1, whereby during the cooling the mould elements are moved upwards. A method according to claim 1, whereby during the cooling the mould elements are moved downwards. A system for use in the performance of the method stated in claims 1-7 for producing articles of fat-containing, chocolate-like mass in a continuous production-plant (1) having throughgoing conveying means (2) adapted to move essentially horizontally for mould elements with mould cavities, comprising: means for initial filling of mould cavities with liquid mass, means for cooling of the articles, and means for releasing the articles from the mould cavities, further comprises regulating means adapted to regulate the number of mould elements per time unit leaving the cooling section (4), to deviate from the number of mould elements per time unit entering the cooling section (4). A system according to claim 8, by which, the regulating means are adapted to regulate the number of mould elements per time unit leaving the cooling section (4) to a lower number than the number of mould elements per time unit entering the cooling section (4). A system according to claim 8, by which, the regulating means are adapted to regulate the number of mould elements per time unit leaving the cooling section (4) to a higher number than the number of mould elements per time unit entering the cooling section (4). A system according to claims 8, by which, the regulating means comprise at least one pair of a primary and one pair of a secondary turning points (8; 9), between which primary and secondary turning points (8; 9) the throughgoing conveying means (10) is guided essentially horizontally forth and back, and that the secondary turning points (9) are arranged, so that they can be moved in a direction towards or away from the primary turning points (8). A system according to claim 8, by which, the cooling section (4) comprise means for upward movement of the mould elements. A system according to claim 8, by which, the cooling section (4) comprise means for downward movement of the mould elements. A system according to claim 8, by which, the throughgoing conveying means (2) comprise an endless conveyor (10). A system according to claim 8, by which, the throughgoing conveying means (2) comprise a set of chains (26). A system according to claim 17, by which, the mould elements (28) are arranged in engagement with the set of chains (26).

Inventors: AASTED LARS, AASTED, LARS
Applicants: AASTED MIKROVERK APS, AASTED-MIKROVERK APS
Application year: 1998
Main classification: A23G7
IPC codes: A23G7, A23G1