MODULAR MACHINE FOR SPINNING AND DOUBLING WITH ELEMENTS FOR TRANSMITTING INDIVIDUALLY THE SPINDLES WITH CONICAL OR DOUBLE CONICAL CONTINUOUS AND INDIVIDUAL FOLDING SYSTEM

Abstract: Modular machine for spinning and doubling with individual transmission elementos for spindles with continuous, individual, conical or double conical folding system, comprising a frame formed by two metal cabinets connected to each other by means of a central body; the machine further comprises a series of mobile elements; the spindles with their respective driving system, the ring rail on which the travellers turn around, the yarn guide, the feeding system and the control panel, said machine being capable of producing bobbins wound by the conical or double conical continuous, individual, winding system. Said machine can be used for spinning and doubling yarn, cord or similar product in a continuous endless process.

Description: Object of the Invention The object of present invention consists of a modular machine for spinning and doubling with individual transmission elements for spindles with continuous and individual conical or double conical folding system by means of conventional asynchronous alternative current motors controlled by frequency converters and programmed by a control or microprocessor unit. Background of the Invention The textile industry uses two types of the so called continuous spinning and doubling machines whic, among other elements, are provided basically with some elements, called spindles, in a number ranging from fiive units up to several hundreds in each machine. Said spindles are turning continuosly at the same speed, driven by only one electric motor by means of gear or pulleys assembly. Also, there is the possibility of having each spindle driven by an individual electric motor, with all motors controlled by a frequency variation unit so that all spindles turn at a same speed. These machines, have a high efficiency, but since all spindles turn at a same speed, they all have to use the same thread type and are unable to combine different thread types in order to perform simultaneous short operations, so when it is necessary to produce different spinning and doubling operations it will be required to adapt the machine to the new process, causing an increase in production costs. Furthermore, in spinning, doubling, textile spinning, spool roving frame, spool doubling macines, etc., the thread obtained is being stored in spinning bobbins, while the process for doubling the final product has suffered changes. The conventional process consisted of the so called "reel" doubling where the product was wound around a cylindrical reel provided in its upper and lower sides with rims to avoid the thread coming off the cylinder This process had several inconveniences; to carry out the unfolding of the thread in the following process it was necessary to turn the reel to avoid the breakage of the thread due to the strain caused by the pulling of the bobbin. Another inconvenience is that the unfolding had always to be done perpendicularly to the turning axis to avoid thread breakage due to fouling in the bobbin upper rim. A new reel type was later developed, which was known as "conventional conical", having reduced the upper rim to a diameter slightly larger than that of central axis so that the bobbin obtained had a mixed shape, with conical upper portion. With this new pattern some of previous inconveniences of the previous "reel" type model were eliminated. However this new process also involves some problems in order to figure the bobbin pattern it will be necessary to match the cone angle with the number of coats required to obtain the required configuration. It will be necessary to repeat such process for each reel type provided in the spinning machine in the case that thread of different types and thicknesses are used, thus affecting the machine efficiency, another inconvenient being that when finishing a manufacturing cycle the machine stops completely, and therefore all spindles stop turning even if they have not completed their process so that implies a considerable time waste and also it would not be possible to have bobbins with the same pattern when processing different products in the different spindles of the spinning machine, doubling machine, textile spinning, spool roving frame, spool doubling macines, etc. US-A-4562388 discloses a speed control system with a spindle motor, in order to achieve a bobbin filling cycle in which the initial bobbin filling rate is n1 and the final rate is n2. Notably, US-A-4562388 requires the same thread torsion degree maintenance on each spindle. In stark contrast, the present invention, as recited by claim 1, relates to a machine having a spindle with a corresponding individual driving system, and a continuous individual conical, double conical folding system. Significantly, the machine has a continuous, individual, conical and double conical folding system that is able to process threads of different widths and torsion degree. Accordingly, the folding system of the present invention, as recited by claim 1, differs significantly from the traditional folding system set forth in US-A-4562388. Description of the Invention With the purpose to prevent all serious inconveniences indicated above, when it is necessary to spin or double small amounts of product and to avoid wasting time in the machine preparation, an improved modular machine for spinning and doubling with elements for spindles individual transmission has been developed, and also a new system for doubling threads and welts has been developed as a continous and individual conical or double conical folding system with its correspondin programming and control unit, as the object of the present invention. The modular machine for spinning and doubling with elements for spindles individual transmission with a continuous and individual conical or double conical folding system is made of a frame composed by two metal cabinets, one at the left and the other at the right hand side, with vertical cubic shape, made preferably in steel plate, each cabinet provided in its exterior side with a pivoting access door. The central portion of said frame, connecting the two cabinets fastened by bolts, is provided with cross bars made preferably of welded steel tubes whic will act as a support for the different moving elements that will be described hereinafter. The central portion of said frame contains within the space between both cabinets and held by the crossing tubes, from one to thirty spinning or folding spindles, each having its own driving means. The spindles are turning vertical axis on which the different types of spinning or folding reels will be mounted. Said spindles are held by a twin roller system of the ball type bearing. The upper bearing unit is packed in connection with a synthetic rubber ring to absorb the radial vibrations and the lower bearing unit is mounted on a support of the swinging type which is allowed to be displaced radially. The spindle bottom part has fastened a pulley arranged to receive a transmission flat belt, for connection to the output of an induction electrical motor mounted on a pair of crossing tubes placed in the back side of frame. A ring rail, having a vertical up and down displacement, on which a sliding piece rotates to create the twisting of the thread, is mounted coaxially on the spindle head. Above this ring rail there is a thread guide having a similar movement but with a different speed, said thread guide having the purpose of guiding the different threads towards the sliding piece coming from the hake box or feeding assembly. The feeding assembly for each spindle comprises a pair of feeding rollers, an inlet thread roller and a pressure cylinder. The feeding rollers, made preferably of chromed carbon steel, are driven by means of two horizontal shafts, which are also driven, through a flat belt transmission system by an alternate current motor controlled by a conventional frequency variator controlled by a potentiometer, the whole assembly being located in the right hand side cabinet. Said shafts are made of carbon steel and go through from one cabinet to the other supported by said cabinets, and a shaft is located vertically above the other, connected to each other by means of a chain that makes them turn in the same direction. The pressure roller is located between the two feeding rollers and exerts a pressure on the thread in order to obtain a better draw, said pressure roller being held by means of ball bearings, the pressure arm is also fastened by means of bearings to another vertical shaft placed on top of those supported by the feeding rollers. Said pressure arm is allowed to move radially when actuated by a neumatic piston as to exert more or less pressure on threads moving through the pressure roller and feeding rollers. The neumatic pistons acting on the pressure rollers of the feeding system in each spindle are driven by the pressured air flow coming from the air pressure piping system, with pressure regulated by a pressure control valve located in the left hand side cabinet. In the modular machine for spinning and doubling with elements for spindle individual transmission with conical or double conical continuous and individual folding system, spindles are the main elements that are in continuous movement, and are able to turn at different speeds; the ring rail has a vertical up and down movement, with the sliding pieces and thread guides turning around and having, as in the case of the ring rail, a vertical up and down movement, the feeding rollers, the pressure rollers and the inlet thread rollers. Each spindle turns around its own shaft driven by an alternate current induction motor by means of a belt preferably of the flat type with interior teeth.. Each motor is individually controlled by a frequency variator, preferably of the conventional, vectorial or other type, which is programmed independently for each spindle by means of a potentiometer located in each spindel control panel, so that each spindle can turn at a different speed and have a opposite turning direction. The ring rail can move vertically along two vertical guides, one in each side cabinet. Said guides are of cylindrical shape and are made of carbon steel and fastened in the bottom to each cabinet forming the machine frame. Said ring rail moves vertically up and down with a stroke equivalent to the spindle reel height, being possible to regulate the length of said stroke. The thread guides move above the ring rail, following a similar motion pattern, along said guides. The ring rail as well as the thread guides are driven by an alternate current electric motor provided with a speed variator of the manual regulation disc type. Said variator transmits the turning movement to a speed reduction unit by means of said flat teethed belt, the output of said reduction unit being an horizontal shaft driving two drums with a different diameter on which steel cables are wound which hold the thread guides and the ring rail. The vertical up and down displacement is created as a consequence of the reverse in the motor turning direction by means of the control provided by limit switches mounted on said drums. The thread guides and the ring rail are driven by same means and the same motor with reduction unit, so all have the same frequency of movement. The feeding rollers are mounted on two horizontal cross shafts vertically one on top of the other and are driven through a flat belt transmission system by an alternate current motor controlled by a conventional frequency variator controlled by a potentiometer. The turning movement is transmitted, between both of them, by means of a driving chain so that both shafts turn in the same direction. The driving motor as well as the frequency variator and the control potentiometer are located in the right hand side cabinet. Finally, the swing arm of each pressure roller is actuated by means of a neumatic cylinder. For a better understanding of the new continuous, individual conical or double conical folding system, first we will explain the process to obtain a conventional simple conical folding as it is used now. A conventional reel, comprising a cylindrical central body with its bottom provided with disc having a diameter from two to five times de central body diameter to support the processed thread, will be inserted in spindles of spinning and doubling machine, said reel havingin its upper part another disc with a diameter slightly larger than that of central body. The processed thread is inserted in the central body bottom part of said reel, driving the spinning and doubling machine so the reel turns driven by the spindle. By means of the up and down displacement of the sliding piece, driven by the ring rail, in which the processed thread is inserted, said thread will be wound or folded around the reel in upwards direction so that once the reel central body is covered with a first coat, a second coat is folded in downwards direction, this process being repeated sucessively to get a diameter slightly smaller than that of reel bottom disc, in a manner such that each coat presents a height slightly smaller to previous coat as to obtain a mixed pattern bobbin, with approximately two thirds of it with cylindrical shape and truncoconical shpa in its upper portion in order to obtain an improved stability od folded material. With the new continuous, individual, conical or double conical folding system, the process to obtain a bobbin is totally different from the conventional process. In the conventional process the thread or welt is folded in accordance with a bobbin simple pattern with most of its lenght being of cylindrical shape and truncoconical upper portion, while with the new continuous, individual, conical or truncoconical folding system the folding pattern corresponds to a bobbin made up of multiple concentric cylinders and truncocones, forming assemblies called "subcycles", each of said subcycles comprising a smaller given number of thread or welt coats, with respect to the conventional system, and each subcycle having a height slightly lower than that of previous subcycle. The assembly comprising a given number of subcycles is called "repeated great cycle". With this improvement, the modular machine for spinning and doubling with individual transmission elements for spindles is provided with a control unit comprising a microprocessor which enables said machine to program, on a display, the length required to be stored in each reel, the reel length, the height (h) of the cone or truncocone, and by means of a display restricted to the user, the number of subcycles (m) and number of thread or welt coats in each subcycle (n) in accordance with the features of the processed products. The difference in height between a coat and next coat (Ca) and the difference in height between a subcycle and nex (Cb), computed by means of the microprocessor algorithm, establishes the corresponding parameters. Also, said microprocessor provides said machine with capability to program different bobbin shapes: single cone, double cone or cylinder, all these patterns obtained under same process of sub cycles and coats as previously described. With the improvement introduced with the new control unit, the spinning machine, doubling machine, textile spinning, spool roving frame, spool doubling macines, etc., having the capacity to apply the above described programs, individually to each spindle of the machine. Detailed Description of Drawings For a better understanding of the object of present invention, a practical preferential embodiment of the improved modular spinning and doubling machine with individual transmission elements for spindles, object of present invention, and based on enclosed figures: Fig. 1 Front view of the modular spinning and doubling machine with individual transmission elements for spindles with continuous, individual, conical or double conical folding system. Fig. 2 Plan view of the modular spinning and doubling machine with individual transmission elements for spindles with continuous, individual, conical or double conical folding system. Fig. 3 Sectional view of assembly. Fig. 4 Section view of detail of spindles bearing system. Fig. 5 Front and plan views of rightt hand side cabinet. Fig. 6 Front and plan views of left hand side cabinet. Fig. 7 Fron view of a completely cylibdrical reel with two ientical discs. Fig. 8 Front view of a reel folded in accordance with conventional process. Fig. 9 Front schematic view of continuous conical foldinf process. Fig. 10 Front view of bobbin once it has been configurated in accordance with the continuous conical folding process. Preferential Embodiment of the Invention The modular spinning and doubling machine with individual transmission elements for spindles with continuous, individual, conical or double conical folding system is made of a frame composed by two metal cabinets, one at the left (2) and the other at the right (1) hand side, with vertical cubic shape, made preferably in steel plate, each cabinet provided in its exterior side with a pivoting access door. The central portion of said frame, connecting the two cabinets fastened by bolts, is provided with cross bars made preferably of welded steel tubes whic will act as a support for the different moving elements that will be described hereinafter. The central portion of said frame contains within the space between both cabinets (1, 2)and held by the cross tubes (4) from one to thirty spinning or folding spindles (5), each having its own driving means. The spindles (5) are turning vertical axis on which the different types of spinning or folding reels will be mounted. Said spindles (5) are held by a twin roller system of the ball type bearing. The upper bearing unit (8) is packed in connection with a synthetic rubber ring (9) to absorb the radial vibrations and the lower bearing unit (10) is mounted on a support (11) of the swinging type which is allowed to be displaced radially. The spindle bottom part is fastened to a pulley (12) arranged to receive a transmission flat belt(13), for connection to the output of an induction electrical motor (14) mounted on a pair of crossing tubes placed in the back side of frame. A ring rail (15), having a vertical up and down displacement, on which a sliding piece (16) rotates to create the twisting of the thread, is mounted coaxially on the spindle (5) head. Above this ring rail (15) there is a threads guide (17) having a similar movement but with a different speed, said thread guide having the purpose of guiding the different threads towards the sliding piece (15) coming from the hake box or feeding assembly. The feeding assembly for each spindle comprises a pair of feeding rollers (19), an inlet thread roller (18) and a pressure cylinder (21). The feeding rollers (19), are made preferably of chromed carbon steel, are driven by means of two horizontal shafts (22), which are also driven, through a flat belt (23) transmission system by an alternate current motor (24) controlled by a conventional frequency variator controlled by the control unit or microprocessor (29). Said shafts are made of carbon steel and go through from one cabinet to the other supported by said cabinets, and a shaft is located vertically above the other, connected to each other by means of a chain (25) that makes them turn in the same direction. The pressure roller (21) is located between the two feeding rollers (19) and exerts a pressure on the threads (26) in order to obtain a better draw, said pressure roller being held by means of ball bearings, the pressure arm (20) is also fastened by means of bearings to another horizontal shaft (27) placed on top of those supported by the feeding rollers (19). Said pressure arm (20) is allowed to move radially when actuated by a neumatic piston (28) as to exert more or less pressure on threads moving through the pressure roller (21) and feeding rollers (19). The neumatic pistons (26) acting on the pressure rollers (21) of the feeding system in each spindle are driven by the pressured air flow coming from the air pressure piping system, with pressure regulated by a pressure control valve located in the left hand side cabinet. In the modular machine for spinning and doubling with elements for spindle individual transmission with conical or double conical continuous and individual folding system, spindles (5) are the main elements that are in continuous movement, and are able to turn at different speeds; the ring rail has a vertical up and down movement, with the sliding pieces (16) and thread guides (17) turning around and having, as in the case of the ring rail (15), a vertical up and down movement, the feeding rollers (19), the pressure rollers (21) and the inlet thread rollers (18). Each spindle (5) turns around its own shaft driven by an alternate current induction motor (14) by means of a belt (13, preferably of the flat type with interior teeth.. Each motor (14) is individually controlled by a frequency variator, preferably of the conventional, vectorial or other type, which is programmed independently for each spindle (5) by means of the control unit or microprocessor (29) located in each spindel control panel, so that each spindle can turn at a different speed and have a opposite turning direction. The ring rail (15) can displace vertically along two vertical guides (30), one in each side cabinet. Said guides (30) are of cylindrical shape and are made of carbon steel and fastened in the bottom to each cabinet (1, 2) forming the machine frame. Said ring rail (15) moves vertically up and down with a stroke equivalent to the spindle reel height, being possible to regulate the length of said stroke. The thread guides (17) move above the ring rail, following a similar motion pattern, along said guides. The ring rail (15) as well as the thread guides (17) are driven by an alternate current electric motor (31) provided with a speed variator (32) of the manual regulation disc type. Said variator (32) transmits the turning movement to a speed reduction unit (34) by means of said flat teethed belt (35), the output of said reduction unit being an horizontal shaft (36) driving two drums (37) with different diameter on which steel cables (38) are wound which hold the thread guides (17) and the ring rail (15). The vertical up and down displacement is created as a consequence of the reverse in the motor (31) turning direction by means of the control provided by limit switches mounted on said drums. The thread guides (17) and the ring rail (15) are driven by same means and the same motor with reduction unit, so all have the same frequency of movement. The feeding rollers (19) are mounted on two horizontal cross shafts (27) vertically one on top of the other and are driven through a flat belt transmission system by an alternate current motor (24) controlled by a conventional frequency variator controlled by a control unit or a microprocessor (29). The turning movement is transmitted, between both of them, by means of a driving chain (25) so that both shafts turn in the same direction. For a better understanding of the new continuous, individual conical or double conical folding system, first we will explain the process to obtain a conventional simple conical folding as it is used now. A conventional reel (7), comprising a cylindrical central body (53) with its bottom provided with disc having a diameter from two to five times de central body diameter to support the processed thread, will be inserted in spindles (5) of spinning and doubling machine, said reel havingin its upper part another disc with a diameter slightly larger than that of central body (53). The processed thread is inserted in the central body (53) bottom part of said reel (7), driving the spinning and doubling machine so the reel (7) turns driven by the spindle. By means of the up and down displacement of the sliding piece (16), driven by the ring rail (15), in which the processed thread is inserted, said thread will be wound or folded around the reel (7) in upwards direction so that once the reel central body is covered with a first coat, a second coat is folded in downwards direction, this process being repeated sucessively to get a diameter slightly smaller than that of reel bottom disc, in a manner such that each coat presents a height slightly smaller to previous coat as to obtain a mixed pattern bobbin, with approximately two thirds of it with cylindrical shape and truncoconical shpa in its upper portion in order to obtain an improved stability od folded material. With the new continuous, individual, conical or double conical folding system, the process to obtain a bobbin, Fig. 9, is totally different from the conventional process. In the conventional process, Fig. 8, the thread or welt is folded in accordance with a bobbin simple pattern with most of its lenght being of cylindrival shape and a trunco-conical upper portion, while with the new continuous, individual, conival or trunco-conical folding system the folding pattern corresponds to a bobbin made up of multiple concentric cylinders and trunco-cones, forming assemblies called "subcycles" (45), each of said subcycles (45) comprising a smaller given number of thread or welt coats (44), with respect to the conventional system, and each subcycle (45) having a height slightly lower than that of previous subcycle. The assembly comprising a given number of subcycles is called "repeated great cycle" (46). With this improvement, the modular machine for spinning and doubling with individual transmission elements for spindles is provided with a control unit (29) comprising a microprocessor which enables said machine to program, on a display, the length required to be stored on each reel (7), the reel length, the height (h) (49) of the cone or trunco-cone, and by means of a display restricted to the user, the number of subcycles (m) and the number of thread or welt coats in each subcycle (n) in accordance with the features of the processed products. The difference in height between a coat and next coat (Ca) (48) and the difference in height between a subcycle and nex (Cb) (47), computed by means of the microprocessor algorithm, establishes the corresponding parameters. Also, said microprocessor (29)provides said machine with capability to program different bobbin shapes: single cone, double cone or cylinder, all these patterns obtained under same process of subcycles and coats as previously described. With the improvement introduced with the new control unit (29), the spinning machine, doubling machine, textile spinning, spool roving frame, spool doubling macines, etc., having the capacity to apply the above described programs, individually to each spindle of the machine. In order to start the process a operation cycle is programmed for each spindle by means of the display (29) of the control unit or microprocessor by introducin the following data: twist degree, bobbin shape (simple cone, double cone or straight), length to be processed in each spindle, conical (49) and the reel height (50). Following that process the different threads (26) are inserted to form the final thread or welt through the inlet rollers (18), then through the feeding rollers (19) and pressure roller (21), through the thread guides (17) and sliding piece (16) and wound on the reels (7). With the pressure arms up (20) and the spndles (5) stopped, the feeding rollers (18), the ring rail (15) and the thread guide (17) are started by means of the feeding system start switch (51). Further to that the motors driving the spindles are started in sequence by means of individual switches. The twist index is given by the control unit or microprocessor (29) to the frequency variator in each motor based on turning speed of each spindle provided by the encoder or motor pulse generator and by the turning speed of the feeding rollers , also provided by the pulse generator or encoder of the frequency variator of feeding rollers driving motor. Simultaneously, the operation cycle is started winding or folding the thread or welt on the reel central body (53) with upwards movement and when reaching the maximum reel height by the action of the ring rail sliding piece, the thread or welt starts folding next coat in downwards direction, in this case of smaller height since it is conditioned by the programmed dimension of high cone (48), and so on to configurate a complete subcycle (45) with n coats (44) which will start the configuration of a new subcycle, with the same number of coats than the previous one, which in accordance with the low cone (47) dimension, it will be of smaller height than previous one, and so on, to the point in which, as a consequence of the programmed length to be folded on each reel, said reel will stop whereas the remaining spindles will continue the process without being required to stop. Once the filled reel is replaced with an empty reel, the individual starting switch (52) is turned on to initiate the reel operation, then starting a new folding process. Once the nature of the present invention, as well as an embodiment of same have been described suficiently, we only have to add that it will be possible to introduce changes in shape, arrangement and constitution in the assembly and its components as long as those alterations do not affect substantially to the characteristics of the invention as claimed below.

Claims: A modular spinning and doubling machine, with individual transmission elements for spindles (5) and a continuous, individual, conical and double conical folding system, comprising: said spindles (5), wherein said spindles (5) have individual driving systems (6); wherein said driving systems (6) having a pulley (12), and a flat transmission belt (13) actuated by an alternate current asynchronous electric motor (14), fed through a frequency variator which is controlled by a control unit (29); said modular spinning and doubling machine characterized in that said driving systems (6) configure said machine for processing the desired twist degree on each individual spindle (5), allowing processing threads of different twist degree at the same time on each of said spindles (5); and in that said folding system includes said control unit (29), said folding system configuring said machine for obtaining in said machine, on each individual spindle (5), the same final bobbin formats, even when processing threads of different type and torsion degree, and different bobbin filling time on each of said spindles (5), in a continuous way and without stopping the folding cycle. The modular spinning and doubling machine, according to claim 1, characterized in that said control unit (29) configures said machine to operate at different parameters corresponding to the torsion degree of each thread, each thread being processed at each of said spindles (5), whereby said folding system processes threads of different torsion degree, width and spinning direction, in said machine at the same time on each of said spindles (5), thus independently stopping each of said spindles when the programmed length of thread has filled a corresponding bobbin. The modular spinning and doubling machine, according to claim 1, characterized in that said folding system is programmed according to desired bobbin height, conical and double conical format, and conical (49) and programmed length of thread to fill said corresponding bobbins; in that the filled bobbins have the same final format regardless of whether said machine processes different thread products, or threads of different twist degree, width and spinning direction; in that the filling of the bobbins does not stop except when the spindle (5) has been filled the programmed length of thread, requiring replacement of the thread; and in that the bobbins are filled without any influence of the individual bobbin filling cycles, when the filing of remaining bobbins begins. The modular spinning and doubling machine, according to claim 1, characterized in that the variables "m" (45), "n" (44), "Ca" (48), "Cb" (47) and "h" (49) according to the expressions "Ca = h/m" and "Cb = h/(m*n) are fixed to the necessary values in order to guarantee a swinging operation for achieving an individual and independent folding cycle of the thread filled on each corresponding bobbin. The modular spinning and doubling machine, according to claim 1, characterized in that the spindles (5) are supported by a twin bearing system of the ball type, the upper bearing (8) being packed with a synthetic rubber ring (9) capable of absorbing the produced radial vibrations, and the lower bearing (10) being mounted on a swinging support (11) capable of radial displacement, the distance between the bearings being between approximately 150 and 350 mm.

Inventors: GALAN I LLONGUERAS JORDI, GALAN I LLONGUERAS,JORDI
Applicants: GALAN INT S L, GALAN INT, S.L.
Application year: 1998
Main classification: D01H1
IPC codes: D01H1, B65H55