STORAGE ARRANGEMENT

Abstract: A storage arrangement (1) for empty cores (2) for a reel-up (3) in which paper is wound to form reels of paper (4), said storage arrangement (1) having a stand (16) comprising a feed-out ramp (14) and a container (18) with a top (38), a bottom (39) and four vertical sides consisting of a front side (20) facing the feed-out ramp (14), a rear side (21) and two sides (22, 23), said four sides (20, 21, 22, 23) between them defining a space for empty cores (2), which container (18) also comprises an upper inlet opening (24) and a lower outlet opening (25) in conjunction with the upstream end of the feed-out ramp (14). According to the invention a plurality of downwardly inclined planes (26) are arranged one beneath the other inside the container (18), directed alternately from the front side (20) and the rear side (21), each plane (26) having a downstream end located at a predetermined distance from the adjacent rear side (21) or front side (20) to provide an opening therebetween so that each empty core (2) rolling down an upstream plane (26) continues freely to the next plane (26) in a continuous path from the inlet opening (24) to the outlet opening (25). The stand (16) also includes a stand table (17), at which the container (18) is exchangeably arranged in conjunction with the feed-out ramp (14) to enable transport of the container (18) to a filling station.

Description: Storage arrangement The present invention relates to a storage arrangement for empty cores for the reel-up in a paper machine in which paper is manufactured in a continuous web which is wound onto said empty cores in the reel-up to form reels of paper, said storage arrangement comprising a stand including a container for empty cores and a feed-out ramp for said empty cores from the container, the container having a top, a bottom and four preferably vertical sides arranged in pairs opposite each other and comprising a front side facing the feed-out ramp, a rear side facing away from said ramp, and two parallel sides arranged in the feeding direction of the ramp, said four sides between them defining a space for empty cores, which container also comprises an upper inlet opening and a lower outlet opening in conjunction with the upstream end of the feed-out ramp. One of two different methods are generally used in a reel -up for winding a continuous web manufactured in a paper machine to a finished reel of paper, depending on the type of reeling drum used in the reel-up. The first method uses an empty reeling drum, also termed core shaft, for production of coreless paper reels, while in the second alternative a hollow core is applied on said reeling drum in the form of a non-deformable cylindrical sleeve, preferably of cardboard. In this latter case the core usually consists of a tube built up of a multi-layered wall of wound paper which has been laminated with a suitable binder such as water glass . For this category of empty core, intended for paper reels, the diameter may generally reach approximately 40-50 cm. At the start of reeling the paper web is secured to the core, usually with the aid of a strip of adhesive or tape. In order to achieve continuous production of paper reels, new reeling drums are constantly supplied with empty cores from some type of store, also known as the core shaft stock. This stock is preferably arranged close to the surface winding drum at the upstream end of the reel-up, and suitably at a level just above the production line of the reel-up in order to save space. The stock must then be continuously replenished as the reeling drums with the cores are used up by the reel -up. This is done by the reeling drums being pulled or pushed out of the cores of the finished paper reels in a feed-back station with the aid of a shearing member in the form of a pull-out means in a shaft-extracting station, and thereafter being inserted into a new empty core in the manner described below. In view of the ungainliness of the paper reel, the shearing member is usually arranged immediately downstream and immediately adjacent the drive side of the reel -handling section of the reel-up, i.e. on the side where the cores are fed in, so they can be returned as the finished reels are taken care of by a transport arrangement provided there, e.g. a sliding carriage or conveyor belt, and removed to the next work station which is generally some type of conversion equipment. Here the paper cores are also recovered from the paper reels, said cores being placed in an intermediate store consisting of some form of transport container so that they also are re-used, as return cores, in the production of paper reels. From this intermediate store said return cores are then taken, manually or using a work vehicle, to a storage arrangement for empty cores where the cores are either emptied from the transport container directly down onto the feed-out ramp, or down into some form of substantially vertical storage container for cores, a core stock, fitted at the upstream side of the feed-out ramp. The storage arrangement for new empty cores is generally located at the end of the production line, in conjunction with said feed-back station and is thus easily accessible to the above-mentioned work vehicle. At the downstream end of the feed-out ramp of the storage arrangement, the empty cores are fed one at a time to a width corresponding to the width of the paper web, to a lifting table arranged between the two stand parts of the reel -up, after which the reeling drum last withdrawn is again introduced into the empty core(s), by the above-mentioned shearing device, and thus forms a reeling drum ready for reeling. The finished reeling drum is then moved to the above-mentioned stock of reels so that the process can start again and thus progress continuously. In other types of equipment for reeling material webs, primarily for reeling onto short cores with slim dimensions which can be handled in a much simpler manner, it is already known to arrange a special work station where new cores are combined with return cores to form reeling drums. Return cores that have been damaged during the handling process are first repaired in a splicing apparatus belonging to the equipment, where damaged parts of the cores are cut off and the remaining pieces joined together to form new, whole cores. However, for empty cores intended for the extremely heavy and ungainly paper reels produced in a paper reel-up, such a method does not function well because of the extremely large dimension and weight of the cores. To facilitate handling these cores, which cannot easily be fed manually, a work vehicle or other work tool is required. A major problem is then how this work vehicle can move a large number of return cores without them being damaged. When filling the magazine or container in the core store, damage such as buckling, torn ends, etc. may be caused to the paper cores, making them unusable. If such a damaged core is not detected the direct consequence may be a relatively expensive stop in production since, in the worst case, the reel-up must be stopped in order to remove the damaged core. To avoid this, each core must be carefully inspected which is a laborious process. The cores may also become clamped in the core stores known hitherto, where the cores lie loose, piled one on top of the other in a complicated jumble, since they fall crookedly and become caught in the container itself or when being transferred to the feed-out ramp through the opening of the container. In all conventional storage arrangements for empty cores where some form of container is used, this must in some way be funnel-shaped to allow the cores to be fed out one by one through the outlet opening of the container, and said container therefore takes up unnecessarily much space in relation to the number of cores stored therein. A rectangular magazine, which could hold many more cores in relation to its height and volume cannot be used today for the reasons stated above. Furthermore, with the core containers used hitherto, after moving the transport container filled at the conversion equipment to the storage arrangement for empty cores, the truck driver must manually empty the empty cores from the transport container down onto the feed-out ramp or down into the storage arrangement above said vertical core store. To perform this tedious work, the driver is forced to get down from his truck and then activate the actuator for the container's outlet hatch. Due to the problem described above, of empty cores landing crookedly in the container and thus being clamped, the driver must carefully check the position of the empty cores inside the container after each delivery before activating the actuator for the outlet hatch. One example of the older technology described above is the conversion equipment shown in Swedish patent specification SE-C-196 384 which, however, is only suitable for a rewinder where* the paper reels coming from the reel-up are rewound onto the much slimmer paper cores described in said publication, which are used for rolls of household paper or toilet paper, for instance. The storage arrangement shown in this publication cannot be used for the considerably larger paper cores utilized in drum winders producing paper reels with a diameter and length of several meters, and the cores which cannot be moved in any great quantities manually but must be transported with the aid of a work vehicle. However, the designed shown in this publication clearly illustrates the problems caused by cores lying loose in a funnel-shaped magazine. Such a construction must include a vibrator to prevent pile-ups of the cores and having to use a funnel-shaped container instead of a rectangular one results in a large amount of un-utilized space inside the container. Another example of old technology is a conversion equipment described in the US patent specification US-A-4, 716, 646 where smaller reeling drums are fitted together and placed resting directly on top of each other in a stack in an intermediate store constituting a small container on wheels from which the finished reeling drums are withdrawn in a manner not described, probably manually. The object of the present invention is to provide an improved and simplified storage arrangement for empty cores for use in a reel-up in a paper machine in which paper is wound onto said empty cores to form paper reels, in which filling and feeding out the empty cores from the storage arrangement is greatly improved. Another object of the invention is to provide a storage arrangement which is self-emptying. A third object of the invention is to provide a storage arrangement having a magazine that ensures feed-out of the empty cores without risk of their being damaged, being clamped or jamming during said feed-out in the magazine itself or during transfer to the feed-out ramp. Another object of the invention is to provide a storage arrangement allowing a better ratio between the volume and height of the container and the maximum number of empty cores stored therein. Yet another object of the invention is to provide a storage arrangement having an empty core magazine that allows the contents to be inspected and checked from the outside . Finally, it is also an object of the invention to provide a storage arrangement having a magazine which can easily be transported from the filling station to the storage arrangement for empty cores with the aid of a truck and in a manner facilitating vision of the driver during transport. The arrangement according to the invention is characterized in that a plurality of downwardly inclined planes are arranged one beneath the other inside the container and are directed alternately from the front side and the rear side of the container, each plane having a downstream end located a predetermined distance from the adjacent rear side or front side to provide an opening therebetween so that each empty core rolling down an upstream plane continues freely to the next plane in a continuous path of moving empty cores from the inlet opening to the outlet opening, and that said stand also includes a stand table, at which the container is arranged in conjunction with the feed-out ramp in exchangeable manner to enable transport of the container to a filling station. Thanks to the present invention, therefore, the advantage is gained that the driver of a truck, for instance a slat or fork-lift truck, can see right through the magazine container without obstruction from at least two of its sides and can thus see where he is driving. This is possible due to the empty core magazine being designed in a manner described below so that it is at least partially see-throughable, which also offers the additional advantage of being able to inspect the empty cores. The invention is explained in more detail in the following with reference the drawings. Figure 1 is a schematic view in perspective of a storage arrangement for empty cores according to the invention, seen from one long side of the storage arrangement, the drive side, comprising an exchangeable magazine basket placed on top of a stand table and having a feed-out ramp with an empty core store downstream of the stand table. Figure 2 is a side view of the storage arrangement according to Figure 1, showing the drive side. Figure 3 is a side view of part of a previously known storage arrangement showing the reel-handling part of a reel-up connected to the storage arrangement, seen from its long side and an unreeling station for the finished paper reels by the reel -up. Figure 4 is an end view of the storage arrangement according to Figure 1 seen from the upstream end of the storage arrangement . Figure 5 is a view of the storage arrangement according to Figure 1, seen from above. Figure 6 is an end view of the storage arrangement according to Figure 1, seen from the downstream end of the storage arrangement . Figure 7 is a view in perspective of an opening device for the magazine basket of the storage arrangement according to Figure 1, where the opening device is in inoperative position, with its actuator in protruding position. Figure 8 shows a detail of the opening device according to Figure 7 , seen from the front . Figure 9 shows a detail of the opening device according to Figure 7, seen from the side. Figure 10 is a view in perspective of the opening device according to Figure 7, but showing said device in its operative position with its actuator pushed in. Figure 11 shows a detail of the opening device according to Figure 10, seen from the front. Figure 12 shows a detail of the opening device according to Figure 10, seen from the side. Figure 13 is a schematic view in perspective of the storage arrangement according to Figure 1 , showing an alternative embodiment of the exchangeable magazine basket including spacers and an alternative, single opening device. Figure 14 is a schematic view in perspective of the stand table of the storage arrangement according to Figure 1 showing guide means for fitting the magazine basket onto the stand table. Figure 15 shows a side view of the storage arrangement according to Figure 1, with an alternative embodiment of the feed-out ramp where said ramp abuts the container on a level with its outlet opening. Figures 1 and 2 show schematically, in perspective and side view, respectively, a storage arrangement 1 for non-deformable cylindrical empty cores 2 intended for use in a reel-up 3, see Figure 3 , of a paper machine in which paper is manufactured in a continuous paper web. Paper reels 4 are wound continuously in the reel-up 3 on a body comprising a reeling drum 5 and a core applied thereon in the form of the above-mentioned non-deformable cylindrical empty core 2. The reel-up 3 comprises a stand member 6 having first and second identical, elongate, parallel stand parts 7, 8 along which the finished paper reels 4 roll on rails 9 arranged on each stand part 7 and 8, respectively. At the downstream end of the reel-up 3 a reel-handling part 10 takes over the finished paper reels 4 and conveys them further to some form of transport means, not shown, such as a sliding carriage or conveyor, which receives the paper reel 4 and conveys it to a store or conversion equipment , not shown . A stock of drums, not shown, is arranged upstream of the reel-up in Figure 3 and above the stand member 6, containing reeling drums 5 with empty cores 2 applied. New reeling drums 5 are lifted down from this stock by means of lowering arms, not shown, to the reel -up 3 where the process of reeling the paper web to a finished paper reel 4 commences . Said stock of drums is filled with new reeling drums 5 by means, not shown, located upstream of said stock. The finished paper reels 4 are tipped over to the transport device, after which a new empty core 2 is rolled down from a feed-out ramp 14 pertaining to said storage arrangement 1 to a lifting table 13 whereupon, after a sufficient number of cores 2 to achieve the requisite web width of the paper web have been applied on said reeling drum 5, it is again conveyed to said drum stock in a manner not shown. A stock 15 of empty cores is situated on said feed-out ramp 14 between two lengths of guide plates 29 arranged close to each long side of the ramp 14. The feed-out ramp 14 is given sufficient inclination to ensure that the empty cores 2 roll automatically and continuously down one after the other, along the inclined plane of the ramp 14 and the lowermost empty core 2 then rolls over to the lifting table 13 in the manner described below. In the shown embodiment also one or more strips 28 are arranged on the feed-out ramp 14 (see Figure 6) extending from the upstream end of the ramp 14 to its downstream end, in order to effectively prevent the empty cores 2 from being impeded by any debris that may have accumulated on the ramp 14. At the downstream end of the feed-out ramp 14 is a separation device 30, rotatable about a shaft, see Figure 2, which may be in the form of one or more elements 35 rotatable about said shaft by means of actuators 34, said elements 35 comprising one or more protrusions 31 such as spokes, against or between which each empty core 2 lowermost in the direction of feed of the ramp rests and after or during rotation of the element 35 is imparted a rolling movement downstream. Thanks to this separation device 30, as the lowermost empty core 2 rolls over to the lifting table 13, the next empty core 2 is retained by one or more of said protrusions 31. In the transverse direction of the ramp 14, above said separation device 30, a barrier 32 is arranged comprising an upper restraining device 33, e.g. a metal sheet, acting as a stop to prevent the lowermost empty core 2 from rolling over the restraining element 35, and also preventing any similar climbing of the following empty cores 2. Thus, said restraining device 33, together with said separation device 30, effectively regulates feed-out of each individual empty core 2 and prevents more than one core 2 from being fed out at a time. The storage arrangement 1 includes control equipment, not shown or described in detail here, of pneumatic or electric type, including requisite sensors of some conventional type, at the inlet and outlet openings to the storage arrangement 1, e.g. at the inlet and outlet to the feed-out ramp 14. The storage arrangement 1 also comprises a stand 16 consisting of three parts, i.e. said feed-out ramp 14, a stand table 17, see Figure 14, and a container 18 for refilling with new empty cores 2. In the preferred embodiment shown here, this movable and exchangeable container is formed by a rectangular, box-shaped, open magazine basket 18. The term "open" is used here to indicate that the contents can be inspected from the outside of the container 18 which may be composed, as in the shown embodiment, of a frame of horizontal, vertical and diagonal connecting elements, stays or rods 19, preferably of metal, or may consist of a mesh or grid construction, preferably of steel, enabling free vision through said container 18. The magazine basket 18 comprises two suitably horizontal sides consisting of a top 38 and a bottom 39, and four preferably vertical sides arranged in pairs opposite each other and comprising a front side 20 facing the feed-out ramp 14 and a rear side 21 facing away from said ramp 14, and two parallel sides 22, 23 in the feeding direction of the ramp 14, said four sides between them defining an open space for empty cores 2, which container 18 also comprises an upper inlet opening 24 and a lower outlet opening 25 located preferably in the upper 38 and lower side 39, respectively, that latter opening 25 adjoins the upstream end of the feed-out ramp 14. The magazine basket 18 also comprises a plurality of level -forming, downwardly inclined planes arranged one beneath the other in the open space of the container 18 in a zig-zag pattern seen from the sides 22, 23, as described below. These planes are preferably made of flat sheets of thin sheet, metal, metal mesh, rods or grids. Said planes 26 commence from the front side 20 or the rear side 21 of the magazine basket 18, where they are firmly secured in suitable manner, e.g. by means of a welded joint or some other suitable connection such as screw or rivet joints. The inclined planes 26 extend across the open space of the magazine basket 18 in downward direction, extending alternately towards said front side 20 or rear side 21 of the container 18. The downstream ends of the alternately inclined planes 26 terminate a short distance from each opposing inner side of the container 18. Said short distance forms an opening 27 between the downstream end of the plane 26 and the inner wall of the container 18. The empty cores 2 lying horizontally and parallel to each other in the magazine basket roll down said planes and fall freely down from the downstream end of each plane 26 onto the next inclined plane 26 through said opening 27, which has been given somewhat greater dimension than the diameter of the empty cores 2. The diameter of this type of empty core 2, intended for paper reels, may be as much as 40-50 cm. An alternative embodiment of the exchangeable magazine basket 18 is shown in Figure 13 and includes spacers 47 arranged on each plane 26 along one or both sides 22, 23 so that the free distance between said sides 22, 23 can be adjusted to predetermined lengths of empty cores. Said spacers 47 are preferably made of sheet metal which is bent to suitable form, e.g. U-shaped as in the shown embodiment shown, so that said metal sheets provide a ridge or edge along which the empty cores 2 can roll. Due to the construction described above, see Figures 2 and 13, said empty cores 2 acquire a rolling movement the vertical direction of which is always directed downwards, whereas their horizontal movement alternately changes direction 180° between each plane 26 in the container 18. At the outlet opening 25 of the container 18 towards the feed-out ramp 14, one or more opening devices 42 are arranged (see Figure 13 or Figure 1) which include a closing member 43 such as a gate, flap or hatch, arranged pivotably or slidingly by suitable journalling means or, as in the shown embodiments, or one or two blocking devices 44 which block (s) the outlet opening 25 and also an actuator 45 for said closing member 43, preferably arranged vertically. This actuator 45 may suitably consist of a cylinder 46, in the preferred embodiment a pneumatic cylinder 46, since there is then no risk of hydraulic oil leaking onto the empty cores 2. Figure 13 shows a vertically displaced closing member 43 comprising only one actuator 45, the member 43 in the embodiment shown being shaped as a curved plate at its lower end and its vertical sides running in vertical guides. If only one actuator 45 is used there is no need for synchronization with other actuators 45. The opening device (s) 42 for the container 18 is/are designed as described below so that the container 18 is automatically self-emptying when the empty cores 2 are placed correctly on the stand table 17. The arrangement of such automatic opening means 42 limits the number of work phases for the truck driver who no longer needs to get out of the truck to manually empty the container 18. This considerably simplifies the procedure of refilling with new empty cores 2. To achieve said self-emptying, connectors 40 are arranged at the stand 16, comprising a number of guide means 41 and connection means for the closing members 43 of the container 18 so that, with the aid of the slat truck, for instance, the container can easily be mounted on the stand table 17 and, when the container 18 has been fitted onto the stand 17 with the aid of said guide means 41, see Figure 14, it is connected to the compressed air valve on the connection means, not shown, so that when the magazine basket 18 has assumed its correct position, the cylinders 46 and closing members 43 above said cylinders will be activated, whereupon the empty cores 2 can roll out through the outlet opening 25, down onto the feed-out ramp 14. The function of the storage arrangement 1 is briefly as follows: The magazine basket 18, filled with new empty cores 2 lying horizontally, parallel and consecutively one after the other alternately in a zig-zag pattern in the direction of feed towards one or other long side of the actual container 18, on the inclined planes 26 located one beneath the other, arrive at the storage arrangement 1 from above-mentioned conversion apparatus, not shown, where the cores 2 have been recovered from the LO to to M I- 1 O LΠ O Lπ o LΠ j φ J CQ rt J T PJ H rt 0 Hi μ- rt CD rt tr Φ μ- Hj Φ <! rt Φ p CQ μ- 0 p

Claims: C L A I S 1. A storage arrangement (1) for empty cores (2) for the reel-up (3) in a paper machine in which paper is manufactured in a continuous web which is wound onto said empty cores (2) in the reel -up (3) to form reels of paper (4) , said storage arrangement (1) comprising a stand (16) including a container (18) for empty cores and a feed-out ramp (14) for said empty cores (2) from the container (18) , the container having a top (38) , a bottom (39) and four preferably vertical sides arranged in pairs opposite each other and comprising a front side (20) facing the feed-out ramp (14), a rear side (21) facing away from said ramp (14), and two parallel sides (22, 23) arranged in the feeding direction of the ramp (14) , said four sides (20, 21, 22, 23) between them defining a space for empty cores (2) , which container (18) also comprises an upper inlet opening (24) and a lower outlet opening (25) in conjunction with the upstream end of the feed-out ramp (14) , characterized in that a plurality of downwardly inclined planes (26) are arranged one beneath the other inside the container (18) and are directed alternately from the front side (20) and the rear side (21) of the container (18) , each plane (26) having a downstream end located a predetermined distance from the adjacent rear side (21) or front side (20) to provide an opening therebetween so that each empty core (2) rolling down an upstream plane (26) continues freely to the next plane (26) in a continuous path of moving empty cores (2) from the inlet opening (24) to the outlet opening (25) , and that said stand (16) also includes a stand table (17) , at which the container (18) is arranged in conjunction with the feed-out ramp (14) in exchangeable manner to enable transport of the container (18) to a filling station. 2. A storage arrangement as claimed in claim 1, characterized in that the outlet opening (25) of the empty-core container (18) is closed by means of one or more opening devices (42) which, with the aid of a connector (40) , automatically release empty cores (2) when the container (18) has been fitted to the stand (16) . 3. A storage arrangement as claimed in claim 1, characterized in that the downwardly inclined planes (26) are made of thin sheet metal, metal mesh, rods or grids. 4. A storage arrangement as claimed in claim 2, characterized in that said opening device (42) includes some type of closing member (43) such as a gate, flap or hatch, or just one or more blocking devices (44) which block(s) the outlet opening (25). 5. A storage arrangement as claimed in claim 4, characterized in that said blocking means (44) comprises an actuator (45) such as a pneumatic or hydraulic cylinder (46) . 6. A storage arrangement as claimed in claim 4, characterized in that said opening device (42) comprises a mechanical or electric actuator. 7. A storage arrangement as claimed in claim 1, characterized in that said inclined planes (26) are arranged in a zig-zag configuration so that said empty cores (2) acquire a rolling movement, the vertical direction of which is always directed downwards, whereas their horizontal movement alternately changes direction 180° between each plane (26) in the container (18) . 8. A storage arrangement as claimed in claim 1, characterized in that the perpendicular distance between two adjacent planes (26) is at least somewhat greater than the diameter of the identical empty cores (2) used for a specific run of the reel -up (3) and at most somewhat less than twice the diameter of the empty cores . 9. A storage arrangement as claimed in claim 8, characterized in that adjustment means are arranged on the container (18) enabling adjustment of said perpendicular distance to a predetermined size in accordance with the diameter of the identical empty cores (2) currently to be stored in the container (18) . 10. A storage arrangement as claimed in claim 1, characterized in that the container (18) comprises spacers (47) to regulate the free space for passage between the two sides (22, 23), which spacers (47) are arranged close to one or both sides (22 or 23) on each plane (26) in the container (18) .

Inventors: OENNERLOEV LARS-ERIK, OENNERLOEV, LARS-ERIK
Applicants: VALMET KARLSTAD AB, VALMET-KARLSTAD AB
Application year: 1998
Main classification: B65H19
IPC codes: B65G1, B65H19