Shelving system

Abstract: The shelving system (1) consists of a bracket (10) with a shelf board (5). The bracket (10) has a slot into which the edge of the shelf board is located. The slot is sized so that the edge of the shelf board fits loosely within the slot. A wedge (30) is provided also for insertion into the slot adjacent the shelf board (5) to secure the shelf board in position within the slot. The wedge (30) is preferably tapered and has a front surface that is contoured to match the contours of the front surface of the bracket. An aperture (not shown) is provided at the back of the slot to receive a fastening device such as a screw etc for securing the bracket to a wall. As the aperture is at the back of the slot the aperture and the fastening device are obscured by the shelf board when in use. The shelving unit is particularly easy to assemble whilst still ensuring the shelf board is securely fitted to the bracket.

Description: The present invention relates to a shelving system. There is a requirement for a shelving system which is easy to assemble, secure and decorative, as well as being relatively inexpensive to manufacture. US-A-2 477 771 describes a shelf bracket comprising a wall engaging arm, a shelf-supporting arm, a first shelf engaging portion at the extreme end of the shelf supporting arm, a second shelf engaging portion at the end of the shelf supporting arm which is nearest the wall engaging arm, and a spring finger for clamping a shelf against the second shelf engaging portion to retain the shelf on the bracket. The first shelf engaging portion, at the extreme end of the shelf supporting arm, comprises a U-shaped embossment. US-A-4 871 136 describes an interlock shelf and bracket having a wall engaging member, a shelf supporting platform, a horizontal retaining member extending from the wall engaging member, and a means for cushioning the shelf in the shelf between the shelf supporting platform and the horizontal retaining member. US-A-4 508 301 describes a shelving system according to the preamble of claim 1. According to the present invention there is provided a shelving system as defined in claim 1. Such a shelving system is very readily assembled into a shelf unit by an inexperienced assembler. Furthermore, the bracket is generally formed into a decorative shape to satisfy the requirement of an aesthetically pleasing design. An additional advantage of this system is that varying thicknesses of shelf board may be accommodated without having to alter the dimensions of the main part of the bracket, simply by providing inserts having varying thicknesses. Preferably, the main part of the bracket includes an attachment means for firmly attaching the bracket to a support such as a wall, etc. The attachment means may take the form of at least one aperture through which the shank of a conventional fastening device such as a screw, nail, or rawl plug, may be driven, and a seat formed around the aperture for receiving the head of the fastening device. Preferably, the attachment means is formed within the slot so as to be hidden from view when a shelf board is inserted into the slot. Preferably the insert is formed with one or more locating ridges or grooves and the main part of the bracket is formed with co-operating grooves or ridges respectively, formed within the slot. In this way, it is easy to ensure that the insert is correctly fitted. The locating ridges or grooves are preferably longitudinally formed in the direction of insertion of the insert into the slot so as to locate the insert correctly in the slot in the lateral direction transverse to the locating ridges or grooves. There are provided further locating ridges, grooves or alternatively shaped, matching projections and recesses which act to locate the insert longitudinally, as well as transversely, within the slot. Ideally, the insert has an outer perimeter which is shaped to correspond to the cross sectional shape of the main part of the bracket adjacent to the slot, such that the perimeter wall of the insert is flush with the visible external surface or surfaces of the main part of the bracket, when correctly fitted. The insert is a wedge tapered so as to have a thin end and a thick end, the longitudinal ridges extending between the thin and thick ends, and the wedge being adapted for insertion into the slot such that the thick end of the wedge follows the thin end. The slot may also taper inwardly from the entrance of the slot towards the far end of the slot to improve the ease with which both the shelf board and the wedge may be fitted into the slot during assembly. It is primarily intended that two or more brackets will be used to support a single shelf board. However, it is also envisaged that a single bracket may be used. In this alternative arrangement, extra support blocks may be used to provide additional support and stability to the shelf board. Each extra support block preferably includes first and second attachment means for attaching the extra support block to the wall on which the assembled shelf unit is to be mounted and to the shelf board respectively, and may additionally include either an underside or a topside support means for supporting either the underside or topside of the shelf board. Each support block is preferably shaped such that it extends only either above or below the shelf when mounted so as to be substantially invisible from either below or above the shelf unit respectively when assembled and mounted. In order that the present invention may be better understood, embodiments thereof will now be described, by way of example only, with reference to the accompanying drawings in which:- Figure 1 is a perspective view of an assembled shelf unit according to the present invention; Figure 2 is a perspective view of one of the extra support blocks shown in Figure 1; Figure 3 is a front plan view of the bracket shown in Figure 1; Figure 4 is a cross-sectional side view of the bracket shown in Figure 3; Figure 5 is a rear plan view of the bracket shown in Figure 3; Figure 6 is an expanded cross-sectional side view of the wedge of the bracket shown in Figure 3; Figure 7 is an expanded cross-sectional side view of the lower jaw of the bracket shown in Figure 3; Figure 8 is a cross-sectional side view of an alternative bracket according to the present invention; Figure 9 is a front plan view of the bracket shown in Figure 8; Figure 10 is a front plan view of another alternative bracket according to the present invention; Figure 11 is a side plan view of the bracket shown in Figure 10; Figure 12 is a front plan view of yet another bracket according to the present invention; Figure 13 is a cross-sectional side view of the bracket shown in Figure 12; Figure 14 is a front plan view of yet another bracket according to the present invention; Figure 15 is a front plan view of yet another bracket according to the present invention; Figure 16 is a side view of a wedge for use with the bracket of Figure 15; Figure 17 is a cross-sectional side view of the bracket of Figure 15; Figure 18 is a front plan view of yet another bracket according to the present invention; Figure 19 is a side view of a wedge for use with the bracket of Figure 18; Figure 20 is a cross-sectional side view of the bracket of Figure 18; Figure 21 is a perspective view of yet another bracket according to the present invention; Figure 22 is a front plan view of a first part of yet another bracket according to the present invention; Figure 23 is a side plan view of a wedge for use with the bracket of Figure 22; Figure 24 is a front plan view of a second part of the bracket of Figure 22; Figure 25 is a cross-sectional view of the wedge of Figure 23; and Figure 26 is a front plan view of the two parts of the bracket connected together. Referring firstly to Figures 1 to 7, the assembled shelf unit 1 comprises a bracket 10 into which is slotted a shelf board 5. The bracket 10 comprises a main part 20 and a wedge 30. In Figure 1 a single bracket 10 is shown with two extra support blocks 60 attached to the shelf board 5 on either side of the bracket 10. Of course, an alternative arrangement for providing equally good stability is simply to use two or more of the brackets 10 to support the shelf board 5 in which case the extra support blocks 60 may be omitted. Referring particularly to Figures 1 and 2, each extra support block 60 has an underside support surface 61, a first aperture 62 and a second aperture 63. The first aperture 62 is formed in a short vertical wall 66 and is adapted to receive a fastening means therethrough for attaching the support block 60 to the back edge of the shelf board 5. The short vertical wall 66 has a flat top 67which lies flush with the top surface 6 of the board 5 when fitted, such that the support block is substantially invisible when the shelf unit 1 is viewed from above. The second aperture 63 is recessed and is similarly adapted to receive a fastening means therethrough for attaching the support block 60 to a wall or similar surface on which the shelf unit is to be mounted. Any conventional suitable fastening means may be used such as a screw, nail or rawl plug, as appropriate. Referring now to Figures 3 to 7 in particular, each bracket 10 is ideally formed from moulded, rigid plastics material with the wedge 30 attached to the main part 20 via a frangible tab 11, which is snapped off prior to assembly of the shelf unit 1. Alternatively, the wedge 30 could be separately moulded to provide wedges 30 having different thicknesses, so as to accommodate different thicknesses of shelf board 5, without having to alter the main part 20 of the bracket 10. A slot 40 is formed in the bracket 10 so as to leave upper 41 and lower 70 jaws. The slot 40 tapers inwardly away from the entrance 44 to the slot towards the closed end 45 of the slot. At the closed end 45 of the slot 40 a single fixing aperture 46 is formed through which a conventional fastening means may be driven to secure the bracket 10 to the wall, etc. on which the shelf unit is to be mounted. A recessed seat 47 is formed around the aperture 46 to receive the head of the fastening means. The main part 20 of the bracket 10 is substantially hollow, with a rearwardly facing surface 21 provided around the perimeter 22 of the main part 20 for locating against the wall, etc. on which the shelf unit is to be mounted. A rigid strip 23 of plastics material is formed across the centre of the main part 20 of the bracket 10 to form the closed end 45 of the slot 40 in which the single fixing aperture 46 is formed. Further struts or pillars may also be formed within the main part 20 of the bracket 10 to give the bracket extra rigidity and strength. With particular reference to Figure 3, the wedge 30 has a longitudinal locating ridge 31 formed along the centre of the wedge 30. A corresponding longitudinal locating groove 71 is formed in the lower jaw 70. With particular reference to Figure 6, the wedge 30 has a thin end 34 and a thick end 35. At the thick end 35 a transverse locating ridge 37 and a downwardly sloping end portion extend transversely across the longitudinal locating ridge 31. The open end portion 72 of the lower jaw 70 has a corresponding transverse locating groove 73 and a downwardly sloping portion 74, which extend transversely across the longitudinal locating groove 71. The perimeter 32 of the wedge 30 is shaped to correspond to the cross-sectional shape of the main part 20 adjacent the lower jaw 70 such that when the wedge 30 is correctly fitted into the slot 40, its perimeter wall 32 a (see Figure 1) is flush with the external walls 25, 26 of the main part 20 of the bracket 10. In order to assemble and mount the shelf unit 1, the main part 20 of the bracket or brackets 10 are firstly mounted, to the wall, etc. onto which the shelf unit is to be mounted, by means of suitable conventional fastening means such as a rawl plug driven through the fixing aperture 46. Once the main part 20 has been mounted, the shelf board 5 is inserted into the slot 40. If extra support blocks 60 are being used these should be attached to the shelf board 5, prior to inserting it into the slot 40. In order to secure the shelf board 5 firmly within the slot 40 the wedge 30 is also inserted into the slot 40, between the lower jaw 70 and the board 5, the thin end 34 leading, and is then tapped into place. The various longitudinal and transverse locating ridges act to ensure that the wedge 30 is correctly fitted so as to end up flush with the main part 20 of the bracket 10. If extra support blocks 60 are being used these are then mounted to the wall, etc. as well. Figures 8 to 26 show different possible designs for the bracket 10. In each case the assembly principles are substantially the same as for the bracket 10 shown in Figures 1 and 3 to 7 and similar elements have been designated with the same reference numeral. In Figures 22 to 26 a "Caterpillar" shelving unit is shown that is constructed from two brackets 80,81 which are secured together to form a single unit. Each of the two brackets 80,81 consists of a plurality of segments connected together to form part of the body of the caterpillar. The first of the two brackets 80 includes the head of the caterpillar 82 which preferably has two resilient projecting antennas 83. The segment 84 approximately half-way along the bracket 80 includes a slot 40 for receiving the shelf board (not shown) and the wedge 30. The usual reciprocating groove and ridge on the slot and wedge respectively are also provided. At the opposite end of the bracket 80 is a connecting segment 85 for connection to the second part of the caterpillar 81. The connection 86 between the two halves of the caterpillar shelving unit permits the two halves to be orientated with respect to each other at different angles. As seen in Figure 26 the two halves 80,81 may be orientated so that the slots are aligned to receive a common shelf board. Alternatively, the two halves may be arranged so that each slot receives a separate shelf board that are positioned at different heights. Support blocks (not shown) may be used to provide additional support for the shelf boards. Although the bracket 10 is ideally made from rigid plastics material, alternative materials may be used, for example wood or MDF. Also, although the extra support blocks 60 are shown as supporting the underneath side of the board 5 so as to be substantially invisible when the shelf unit 1 is viewed from above, they could be inverted so as to be substantially invisible when the shelf unit 1 is viewed from below.

Claims: A shelving system (1) comprising a shelf board (5); at least one bracket (10), the at least one bracket (10) including a main body (20) with a slot (40) formed therein adapted to loosely receive the shelf board (5); and an insert (30) for holding the shelf board (5) in place within the slot (40), the insert (30) and the slot (40) including one or more co-operable fixed projections (37) and recesses (73) for retaining the insert (30) at a predetermined longitudinal position from the rear of the bracket (10), characterised in that the insert (30) has a thinner rear end (34) and a thicker front end (35) and is adapted for insertion into the slot (40) adjacent the shelf board (5) after the shelf board (5) is in position, whereby the insert (30) is unobscured and contributes to the external appearance of the shelving system (1 ). A shelving system (1) as claimed in claim 1, wherein the insert (30) is insertable into the slot (40) so as to be interposed solely between a wall of the slot (40) and the shelf board (5). A shelving system (1) as claimed in claim 1 or 2, wherein the at least one bracket (10) includes attachment means (46) for securing the bracket (10) to a support. A shelving system (1) as claimed in claim 3, wherein the attachment means (46) consists of at least one aperture extending through the bracket (10) for receiving a fastening device. A shelving system (11) as in any one of claims 1 to 4, wherein the at least one bracket (10) has attachment means (46) which includes at least one aperture for securing the bracket (10) to a support, a front opening to the aperture being located within the slot (40) whereby the attachment means (46) is hidden from view when the shelf board (15) is mounted in the slot (40). A shelving system (1) as claimed in claim 5, wherein a recess (47) is provided about the front opening to the aperture to receive the head of a fastening device. A shelving system (11) as claimed in any one of the preceding claims, wherein one or more co-operable locating ridges (31) and grooves (71) are provided on the insert (30) and the slot (40) for ensuring lateral alignment of the insert (30) in the slot (40). A shelving system (1) as claimed in claim 7, wherein the co-operable locating ridges (31) and grooves (71) are aligned with the direction of insertion of the insert (30) into the slot (40). A shelving system (1) as claimed in any one of the preceding claims, wherein the front surface (32a) of the insert (30) is contoured to define a continuous surface with the front surface (25) of the bracket (10). A shelving system (1) as claimed in any one of the preceding claims, wherein the insert (30) is tapered to form a wedge with the larger thickness adjacent the front surface (32a) of the insert (30). A shelving system (1) as claimed in any one of the preceding claims, wherein the slot (30) is tapered so as to narrow towards to rear of the bracket (10). A shelving system (1) as claimed in any one of the preceding claims, further including one or more support blocks (60) each support block (60) including first attachment means (62) for securing the block (60) to the support and second attachment means (63) for securing the block (60) to the shelf board (5). A shelving system (1) as claimed in claim 12, wherein the second attachment means (63) is positioned so as to be hidden when the shelf board (5) is secured to the support block (60).

Inventors: HATTINGH PETER, SUTHERLAND RICHARD PETER RORIS, HATTINGH, PETER, SUTHERLAND, RICHARD PETER RORISON
Applicants: MCKECHNIE UK LTD, MCKECHNIE UK LIMITED
Application year: 1998
Main classification: A47B96
IPC codes: A47B96