THERMODYNAMICALLY STABLE MODIFICATION OF 1-(4-CARBAZOLYLOXY)-3-[2-(2-METHOXYPHENOXY)ETHYLAMINO]-2-PROPANOLE, PROCESS FOR ITS PREPARATION AND PHARMACEUTICAL COMPOSITIONS CONTAINING IT

Abstract: The present invention relates to a new thermodynamically stable modification of 1-(4-carbazolyloxy)-3-[2-(2-methoxyphenoxy)ethylamino]-2-propanole (Carvedilol), pharmacologically acceptable salts, or optically active forms thereof, processes for the preparation, and pharmaceutical compositions containing it.

Description: THERMODYNAMICALLY STABLE MODIFICATION OF l-(4-CARBAZOLYLOXY)-3-[2-(2-METHOXYPHENOXY)ETHYLAMINO]- 2-PROPANOLE, PROCESS FOR ITS PREPARATION AND PHARMACEUTICAL COMPOSITIONS CONTAINING IT Description The present invention relates to a new thermodynamically stable modification of (±)l-(4- carbazolyloxy)-3-[2-(2-methoxyphenoxy)ethylamino]-2-propanole (Carvedilol), pharma- cologically acceptable salts or optically active forms thereof, processes for the preparation, and pharmaceutical compositions containing it. Carvedilol, having a melting point of 1 14-1 15°C, is a compound with excellent pharmacological properties (Merck Index 1 1. Ed. No. 1882). known to be active in the treat- ment of cardiac diseases. The preparation and its use m medicine is described in EP-B-0 004 920. Carvedilol has a chiral center and, as such, can exist either as individual stereoisomers or in racemic form. Both the racemate and stereoisomers may be obtained according to procedures well known in the an (EP-B-0127099) It has now been discovered that Carvedilol can be isolated in two different modifications depending upon the method of preparation which are distinguishable by their infra-red Raman and X-ray powder diffraction spectra, and their melting points The two poly- morphic forms are monotropic and they are hereinafter designated as Form I and Form II It is desirable to prepare a therapeutic agent consisting of an unique and defined composition which has a high storage stability The present invention provides a thermodynamically stable crystalline form of Carvedilol substantially free of other physical forms having a melting point about 123-126°C, and an infra-red spectrum with a sharp peak at 3451 cm which is referred to hereinafter as Form I The invention also provides a process for producing this substantially pure Form I In another embodiment of this invention, there is provided a pharmaceutical formulation containing the substantially pure Form I of Carvedilol as an active ingredient Finally, the present invention provides a method of using the new substantially pure form to prevent and/or treat circulatory and cardiac diseases Where reference is made in this application to Form I or Form II substantially free of other physical forms, it preferably means that at least 90% bv weight of Form I or Form II is present in that modification Form II is the modification of Carvedilol prepared and puπfied according to EP-B-0 004 920 Surpπsingly it was now found that a new thermodynamically stable modification of Carvedilol (Form I) with a higher melting point is obtained when the process of manu- facture is slightly altered The melting points of each Forms I respectively II depend upon their level of puπty consequently Form I has been found to have a melting point of about 123- 126°C, Form II about 1 14-1 15°C Furtheron it has been discovered that Form I is that of being the thermodynamically stable form, which is of advantage Therefore this thermodynamically stable form is given preference in the preparation of pharmaceutical formulations Pharmaceutically acceptable salts are considered to be encompassed within the compounds and the method of the present invention The term pharmaceutically acceptable salts" refers to salts of substantially pure Form I which are substantially non-toxic to living organism. For the conversion of Carvedilol into its pharmacologically acceptable salts, it is reacted, preferably in an organic solvent, with an equivalent amount of an inorganic or organic acid, for example hydrochloπc acid, hydrobromic acid, phosphoπc acid, sulphuπc acid, acetic acid, citπc acid, maleic acid or benzoic acid It should be recognized that any particular aruon forming a pan of any salt of this invention is not critical, so long as the salt, as a whole, is pharmacologically acceptable and as long as the anion moiety does not contribute undesired qualities For the resolution of the racemates, there can be used for example, tartaric acid, malic acid, camphoric acid or camphorsulphonic acid According to another aspect, the invention provides a pharmaceutical composition. which compπses Form I substantially free of other physical forms and a pharmaceutical acceptable earner or adjuvant The compounds of the present invention may be administered by any suitable route, preferably in the form of a pharmaceutical composition adapted to such a route and in dose effective for the treatment intended Therapeutically effective doses of the compounds of the present invention required to prevent or arrest the progress of the medical condition are readily ascertained by one of ordinary skill in the art Accordingly, the invention provides a class of novel pharmaceutical compositions co pπsing Carvedilol of Form I of the present invention, in association with one or more non-toxic pharmaceutically acceptable earners and/or adjuvants (collectiveiv refened to herein as „carrier materials") and, if desired, other active ingredients. The compounds and compositions may, for example, be administered orally, intravascularly, intraperito- neally, subcutaneously, intramuscularly or topically. For all administrations, the pharmaceutical composition may be in the form of. for example, a tablet, capsule, creme, ointment, gel, lotion, suspension or liquid. The pharmaceutical composition is preferably made in the form of a dosage unit containing a particular amount of the active ingredient. Examples of such dosage units are tablets or capsules. A suitable daily dose for a mammal may vary widely depending on the condi- tion of the patient and other factors. However, a dose from about 0.01 to 100 mg/kg body weight, particularly from about 0.05 to 3 mg/kg body weight, respectively 0.01-10 mg/cm 2 skin, may be appropriate. The active ingredient may also be administered by injection. The dose regimen for treating a disease condition with the compounds and/or compositions of this invention is selected in accordance with a variety of factors, including the type, age, weight, sex and medical conditions of the patient and in accordance to the severity of the desease and thus may vary widely. For therapeutic purposes, the compounds of the invention are ordinarily combined with one ore more adjuvants appropriate to the indicated route of administration. If per os, the compound may be admixed with lactose, sucrose, starch powder, cellulose esters of alkanoic acids, cellulose alkyl ester, talc, stearic acid, magnesium stearat, magnesium oxide, sodium and calcium salts of phosphoric and sulphuric acids, gelatine, acacia, sodium alginate, polyvinyl-pynolidone and/or polyvinyi alcohol, and thus tabletted or encapsulated for convenient administration. Alternatively, the compound may be dissolved in water, polyethylene glycol, propylene glycol, ethanol, corn oil, cotton seed oil, peanut oil, sesam oil, benzyl alcohol, sodium chloride and/or various buffers. Appropriate additives for the use as ointments, cremes or gels are for example paraffine, vaseline, natural waxes, starch, cellulose, or polyethylenglycole. Other adjuvants and modes of administration are well and widely known in the pharmaceutical art. Appropriate dosages in any given instance, of course, depend upon the nature and severity of the condition treated, the route of administration and the species of mammal involved, including its size and any individual idiosyncracies. Representative carriers, dilutions and adjuvants include, for example, water, lactose, gelatine starch, magnesium stearate. talc, vegetable oils, gums, polyalkylene glycols, petroleum gelly, etc. The pharmaceutical compositions may be made up in a solid form, such as granules, powders or suppositories, or in liquid form, such as solutions, suspensions or emulsions. The pharmaceutical compositions may be subjected to conventional pharmaceutical adjuvants, such as preservatives, stabilizers, wetting agents, emulsifiers, buffers, etc. As indicated, the dose administered and the treatment regimen will be dependent, for example, on the disease, the severity thereof, on the patient being treated and his response to treatment and, therefore, may be widely varied. Characterization of Forms I and II of Carvedilol Thermomicroscopy Thermal analysis was carried out with a Kofler heating stage (Reichert, Vienna) mounted on a video-equipped Olympus microscope BH-2 or with a Kofler heating stage microscope Thermovat" 3 (Reichert, Vienna); both microscopes with polarisation facility and digital thermometer. Form II consists of heterogeneously looking rhombohedral to hexagonally shaped lamellar crystals up to a size of 120 μm, which melt about 1 14-1 15°C, whereas Form I consists of 40 μm large grains, respectively prisms, which melt about 123-126 °C. Differential Scanning Calorimetrv (DSO DSC was carried out with DSC-7 (Perkin-Elmer, Norwalk, Ct., USA) equipped with cooling system CCA-7, perforated Al sample capsules (25 μl), weighed object 1.5 mg each (ultra-micro weighing scale UM 3, Mettler, CH-Greifensee, Switzerland). Nitrogen 4 0 as flushing gas (20 ml min "1 ) Computer-aided recording of DSC signal. Calibration of temperature indication for CCA curves with melting point for water and caffeine anhydrate (melting point 236 2 °C), each with tightly sealed sample capsule Calibration of ordinates (DSC signal) with melting heat of indium 99 999% (Perkin-Elmer, Norwalk, Ct , USA) The measured melting points conespond to the ones determined thermomicroscopically It could be estimated by the way of the measured melting heats (Form I ΔHf 48.2 kJ/mol, Form II ΔH f 51 0 kJ/mol), that the crystallisate consisting of Form I is contaminated with approximately 2 to 3% of Form II, which could also be seen thermomicro- scopically. FT-IR. FT Raman spectroscopy and X-ray diffractometrv FT-ER spectroscopy was carried out with a Bruker LFS 25 FT-CR. spectrometer For the production of the KBr compacts approximately 1 mg of sample was powdered with 270 mg of KBr. The spectra were recorded in transmission mode ranging from 4000 to 600 cm '1 Resolution: 2 cm '1 (50 interferograms). FT Raman spectroscopy was carried out with Bruker RFS 100 FT Raman spectrometer, equipped with a diode-pumped Nd:YAG laser ( 1064 nm) and a liquid nitrogen cooled highly sensitive detector The powdered samples were pressed into small aluminium fittings, the spectra were recorded at an initial capacity of 200 mW, resolution 4 cm "1 (50 interferograms) X-ray powder diffractometrv was carried out with a Simens X-ray diffractometer D- 5000. Diffrac/AT with θ/θ goniometer. Cu Kα -rays. nickel filter for monochromatisation. rotation of sample dunng measurement, scintillation counter, angular range 2° to 40° (2Θ), steps of 0 01° (2Θ), measuπng time 2 sees The IR spectra of both modifications show great differences in the stretching vibration range (Form I 3451 cm 1 . Form II 3345 cm l )(Fιg 1,2), which are caused bv different hydrogen bndges This conesponds to the Raman spectra diffenng onlv little The biggest difference in the Raman spectra is at approximately 2942 and approximately 755 cm ' (Fig 3,4) The X-ray powder diffraction pattern of Form I has charactenstic peaks occunng at 2Θ = 9 5, 10 8, 12 0, 14 6, 19 6, 21 5, and 22 3 (Fig 5) whereas the charactenstic peaks of Form II occur at 2Θ = 5 9, 14 9, 17 6. 18 5, and 24 4 (Fig 6) Process for prepaπng Form I Carvedilol Example 1 Crude Carvedilol is prepared according to the procedure descnbed in EP-B-0 004 920, in methanol Crude Carvedilol (based on 300 g dry Carvedilol), 15 g CXA-coal and 2800 ml methanol are heated for 15 minutes under reflux in a three-neck-flask The hot solution is filtered and washed with 300 ml hot methanol and heated under reflux again Subsequently the solution is cooled down dunng half an hour to 30°C, stined between 3 to 22 hours and cooled down slowly to 0°C in 3 l A hours After stirnng the solution for additional two hours at 0°C the product is isolated, washed three times with 40 ml methanol and dried under vacuo at 60°C for 24 hours 203-255 g of pure Form I are obtained and characteπzed as descnbed before Form II can be obtained by an additional recrystalhzation process in isopropanol Example 2 A 1 1 mixture of Form I and Form II was suspended in isopropanol and agitated with a magnetic stiner for 18 h in a tightly sealed glass cvhndar Dunng this time the temperature was repeatedlv increased and lowered between 10 and 25°C Subsequently the sample was filtered with a micro glass filter funnel (G3), dried and evacuated. The IR spectrum of this sample conesponds to Form I. The DSC curve does not show a peak between 1 14-1 15°C, thus this is pure Form I. It will be understood that the specification and examples are illustrative but not limitative of the present invention and that other embodiments within the spirit and scope of the invention will suggest themselves to those skilled in the art.

Claims: Claims 1 Modification of (±)l-(4-carbazolyloxy)-3-[2-(2-methoxyphenoxy)ethylamino]-2- propanole having the following X-ray diffraction pattern obtained with a Cuκ α radiation at 2Θ = 9.5. 10.8, 12.0. 14.5, 19.6, 21.5, 22.3. and an infrared spectrum having sharp peaks at 3451 cm "1 , wherein the melting point is about 123-126 °C. 2. Pharmacologically acceptable salts or optical active forms of the compound according to claim 1. 3 A process for preparing and isolating substantially pure form of the compound as claimed in claim 1. 4. The process of claim 3, wherein the reanangement is carried out at a temperature between 25 and 35 °C for a time from 3 to 22 hours in methanol. 5. The process of claim 3 or 4, wherein the higher melting carvedilol modification is recovered at 0°C from the rearrangement reaction mixture. 6. A pharmaceutical composition comprising a substantially pure form of the stable modification of 1 -(4-carbazolyloxy)-3-[2-(2-methoxyphenoxy)ethylamino]-2- propanole as the active ingredient as claimed in claim 1 together with one or more pharmaceutical acceptable earners or adjuvants. 7. The use of a pharmaceutical composition as claimed in claim 5 for the manufacturing of a medicament for the prophylaxis or treatment of cardiac diseases.

Inventors: BEYER PETER, REINHOLZ ERHARD, BEYER, PETER, REINHOLZ, ERHARD
Applicants: BEYER PETER, BOEHRINGER MANNHEIM GMBH, REINHOLZ ERHARD, BEYER, PETER, REINHOLZ, ERHARD
Application year: 1998
Main classification: C07D209
IPC codes: A61K31, A61P9, C07D209