Infant carrier mounting system

Abstract: An improved infant carrier is disclosed. The infant carrier preferably includes provisions which allows the infant carrier to easily and conveniently mount to either a stroller or a base. The infant carrier also includes an improved actuator that operates both the stroller and base releasing mechanisms.

Description: BACKGROUND OF THE INVENTION 1.Field of the Invention The following invention is directed to a combination stroller and to an infant carrier juvenile product. 2. Description of the Related Art Infant carriers are well-known in the art. US 5 385 387 discloses a child carrier with a detachable base having a spring loaded locking mechanism, which automatically secures the seat in the base. However, a system which allows the infant carrier to mount to various related juvenile products, for example, strollers and bases, is generally mechanically complex, difficult to produce and assemble, requires the use of additional hardware and adapters, and is difficult and/or confusing to operate. In the conventional systems, the release of the connection between the infant carrier and the base is difficult to operate. Many systems require multiple parts to be moved simultaneously in order to release the connection. Numerous conventional systems include a releasing mechanism in the base as opposed to the infant carrier. Many times this releasing mechanism requires an operator to use both hands to release the infant carrier from the base. Also in many conventional systems, the connection between the stroller and the infant carrier requires additional structural elements to be added to the stroller to support the infant carrier. Usually, since these additional elements do not serve any function, they must be removed when the infant carrier is separated from the stroller in order to use the stroller. SUMMARY OF THE INVENTION Accordingly, the present invention is directed to a system of a stroller, base, and an infant carrier that substantially obviates one or more of the disadvantages of the related art systems. An object of the present invention is to provide a infant carrier that allows an operator to easily mount the infant carrier to a stroller or a base. Another object of the present invention is to provide a connection between a stroller and an infant carrier that does not require any elements to be removed in order to use the stroller. Another object of the present invention is to provide a design that is easy and economical to manufacture. Another object of the present invention is to provide a design that is easy to use. Another object of the present invention is to provide a connection mechanism that may be released with one hand. Another object of the present invention is to provide a connection mechanism with an actuator positioned in a location to simplify the release of the infant carrier from the stroller and the base. Another object of the present invention is to provide an actuator that simultaneously moves the latches of the connecting mechanism. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims as well as the appended drawings. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are included to provide a further understanding of the invention are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings: Figure 1 is an isometric view of a juvenile product kit including a infant carrier, a stroller, and a base in accordance with the present invention; Figure 2 is an isometric view of an infant carrier mounted on a stroller in accordance with the present invention; Figure 3 is an isometric view of a stroller tray with a notch in accordance with the present invention; Figure 4 is an isometric view showing the underside of the preferred infant carrier in accordance with the present invention; Figures 5A-5C are views of an actuator in accordance with the present invention; Figures 6A-6B are views of a catch in accordance with the present invention; Figures 7A-7B are cross-sectional views of the catch engaging and disengaging the stroller tray in accordance with the present invention; Figure 8 is an isometric view of the frame of the infant carrier in accordance with the present; Figure 9 is an isometric sectional view of the frame shown in Figure 8; Figures 10A-10C are views of a flexible member in accordance with the present invention; Figure 11 is a view of the connection between a flexible member and actuator in accordance with the present invention; Figure 12 is an isometric view of the connection between the actuator and the flexible member; Figures 12A-12C are cross-sectional views of the connection shown in Figure 12; Figure 13 is an exploded isometric view of the connection between the flexible member and the latch; Figure 14 is an isometric view of the latch; Figure 15 is a sectional view of the base depicting the fixed mounting member; Figures 16A-16B are views of the base showing the location of the fixed mounting members; Figure 17 is an enlarged view of the mounting of the fixed mounting member; Figure 18 is a perspective view of the infant carrier and the base in a position just prior to mounting; Figure 19 is an enlarged view of the fixed mounting member and the latch depicting the latch in its locked positions; Figure 20 is an enlarged view of the latch in its locked position; and Figure 21 is an enlarged view of the latch in its released position. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. An embodiment of the invention includes a juvenile product kit including a stroller, a base, and an infant carrier that can be mounted to the stroller or the base. The interconnection between the infant carrier 130 and stroller 100 and the infant carrier 130 and base 150 is generally shown in Figure 1 by the dashed line arrows. Generally, the stroller includes a latching mechanism 108 to allow folding of the stroller, and a child restraining member 120, such as a tray or arm bar. The base 150 may be mounted on the seat of a vehicle and includes an opening 152 for a seat belt (not shown) to fasten the base 150 to a seat (not shown). The base 150 also includes at least one fixed mounting member (not shown) to secure the infant carrier 130 to the base 150. The infant carrier 130 generally includes a handle 132, a frame 146, and a connection mechanism (not shown). The connection mechanism includes a first latch (i.e., a catch) disposed near one end of the carrier 130 and a second latch mechanism (preferably two wire latches) disposed near the other end. The catch (not shown) engages the child restraining member 120 of the stroller 100 when the infant carrier 130 is mounted to the stroller 100. When the infant carrier 130 is mounted to the base 150, the catch engages a reinforced lip disposed in a cavity 162 and the preferred wire latch mechanism engages two fixed mounting member of the base 150. Thus, the infant carrier 130 mounts to the base 150 at three locations (preferably in a triangular configuration). The preferred connection mechanism also includes an actuator (not shown) connected to the catch and the wire latch mechanism. When the actuator is pulled, both the catch and the wire latch mechanism move to an unlocking position simultaneously and the infant carrier 130 may be conveniently removed from the stroller 100 or the base 150 by using the same actuator. Referring to Figure 1, several details of a preferred embodiment of a stroller 100, a base 150, and an infant carrier 130 will now be discussed in turn. The preferred stroller shown in Figure 1 is intended to be exemplary of the many types of strollers that may be used. A preferred stroller is shown in commonly owned U.S. patent No. 5,454,584, issued on October 3, 1995, which may be studied for the details of operation of the stroller and which is incorporated by reference. Preferably, the stroller 100 includes a frame 102 comprising front tubes 104, 106 and rear tubes, a handle 114 having a gripping portion 116, and wheels 128 attached to the bottom of the tubes. A latching mechanism 108 permits the frame 102 of the stroller 100 to operate between a collapsed position and a deployed position. The latching mechanism 108 comprises hinges 168 and a slidable catch 110. The preferred stroller 100 also includes a canopy 112, a seat 118, and a child restraining member 120 connected to the frame 102. As shown in Figure 1, the child restraining member 120 is connected to the front tubes of the frame 102. The preferred child restraining member 120 includes an upper surface 122 and two side members 126 connected to the front tubes 104, 106. Each side member 126 has a connecting portion and a tab (not shown in Figure 1) that is secured to a front tube 104. The connecting portion is substantially circular and is snapped onto the front tube 104. Adjacent to each connecting portion is a tab that facilitates the separation of the connecting portion from the front tube 104. The child restraining member 120 is easily removed from the frame 102 by pulling outward on the tab to snap the connecting portion off the front tube 104. The details of the connecting portion and the tabs will be described in greater detail later. The preferred embodiment of the child restraining member 120 is a tray. The tray 120 includes an upper surface 122 having a lip 124 around its perimeter. The lip 124 defines an area to hold objects (not shown). The inner side of the tray 120 has a portion defining a notch 166. The notch 166 may be located at any appropriate location along the inner surface of the tray 120 and may be any appropriate shape that serves the notch's function, which will be described in greater detail later. Of course, it should be understood that an arm bar structure could be utilized for the child restraining member which does not include a flat tray surface and which still achieves many of the broader objects of the present invention. Preferably, the side members 126 of the tray 120 are an appropriate length to provide the clearance to permit the collapsing of the stroller 100 while the tray 120 is attached to the front tubes 104, 106. It is noted that the tray 120 may be used with any appropriate stroller. While the preferred material of the tray is plastic, any suitable material may be used. Turning now to the base, the preferred base 150 has an arch 154 on each side that defines an opening 152 for a seat belt (not shown). The seat belt secures the base 150 to the seat of a vehicle (not shown). The base also includes two receiving grooves 156 on its upper surface, each receiving groove having a projection 158 extending upward. The base 150 includes a rear portion 160 defining a cavity 162, which will be described later, and two recesses 164, each containing a fixed mounting member (not shown). The fixed mounting members are mounted to the base 150 by flanges and a fastener (not shown). The cavity 162 and the two recesses 164 generally locate three preferred attachment points to interconnect with the infant carrier 130. The details of the mounting arrangement will be described later. The fixed mounting members are mounted in the recesses 164 in the base 150 to avoid accidental contact when the infant carrier 130 is not mounted on the base 150. While metal is the preferred material for the fixed mounting members, any suitable material may be used. Preferably, the base is made of plastic. However, any suitable material may be used. The preferred embodiment of the infant carrier of the invention is shown in Figure 1. The infant carrier 130 includes a handle 132, a frame 146, and a connection mechanism (not shown). The handle 132 of the infant carrier 130 is mounted to the frame 146. The handle 132 includes a gripping portion 134 having a cushioning material 136 to facilitate carrying the infant carrier 130. The person carrying the infant carrier 130 may grip the gripping portion 134 at a variety of locations. The handle 132 operates between several different positions. The connection mechanism is mounted in the rear of the infant carrier 130 and is operated to release the infant carrier 134 from the stroller 100 and the base 150. The frame 146 of the infant carrier 130 includes side extensions 144, and defines a cavity 138 to hold the infant. The cavity 138 is lined with a cushion lining 140 that provides a comfortable surface for the infant. Preferably, the frame 146 of the infant carrier 130 also includes a pair of side extensions 144 located on each side of the frame 146. The side extensions 144 are supported on the latching mechanism 108 ( i.e. , sliding latch 110) of the stroller 100. Preferably, the frame 146 of the infant carrier 130 and the cushion lining 140 each have slots 142 for the mounting of a belt (not shown) to secure an infant in the infant carrier 130. The slots 142 are provided in pairs to hold ends of the belt. The infant carrier 130 includes a fastening mechanism (not shown) that functions with the belt to secure the infant in the infant carrier 130. Referring to Figure 2, the connection between the infant carrier and the stroller is shown. An exemplary embodiment of the infant carrier 130 and stroller 100 combination of invention is shown. The infant carrier 130 is supported by the frame 102 of the stroller 100. In the embodiment shown in Figure 2, the infant carrier 130 is supported on the latching mechanisms 108. In particular, the side extensions 144 of the infant carrier 130 are supported on the slidable catches 110. It is noted that the infant carrier 130 may be supported at any appropriate location on the frame 102. Referring to Figure 3, a preferred embodiment of the tray 120 of the invention is shown. The structure and mounting of an exemplary tray is disclosed in commonly owned U.S. Patent Application, serial number 08/ 738,233, filed October 25, 1996, entitled "Detachable and Rotatable Stroller Tray Accessory," which is incorporated herein by reference. The tray disclosed is exemplary and any other appropriate tray or child restraining structure may be used. The connecting portions 300 of the side members 126 as shown in greater detail. The connecting portions 300 are substantially circular and form a gripping surface about the front tubes 104, 106. The tabs 302 are located adjacent to the connecting portions 300 in order to reduce the amount needed to snap the side members 126 off the front tubes 104, 106. Referring to Figure 4, a bottom isometric view of the preferred embodiment of the frame 146 of the infant carrier 130 is shown. The infant carrier 130 includes a bottom portion 400, a back portion 414, side extensions 144, and a connection mechanism 402. The bottom portion 400 has ridges 170 having apertures 406 and indentations 408. The ridges 170 also includes rear portions 410 having apertures 412. Each ridge 170 includes a rounded rocking portion 172. The rocking rounded portion 172 further includes a resilient cushioning strip to facilitate smooth rocking of the infant seat 130. The apertures 406 are engaged by the projections 158 in the receiving grooves 156 of the base 150 when the infant carrier 130 is mounted to the base 150. The ridges 170 also include an indentation 408 which is engaged by the lip 124 of the tray 120 when the infant carrier 130 is mounted to the stroller 100. Each ridge 170 further includes a rear portion 410 having an aperture 412. The back portion 414 of the frame 146 is shown with a boss 418 having an aperture 420 toward the top of the boss 418, a vertical slot 424 toward the bottom, and clips 450 for guiding a shoulder belt. The back portion 414 also includes slots 422 for a belt (not shown) to secure an infant in the frame 146, as is conventional. The back portion 414 has two ribs 440 near the top of the back portion 414. The ribs 416 guide the movement of the actuator 430. The clips 450 may be located at any appropriate location on the infant carrier 130. Preferably, the frame 146 of the infant carrier 130 also includes a side extension 144 on each side of the frame 146. The side extension 144 defines a cavity 438 with ribs 440 spaced throughout. The side extensions 144 form a part of the extension 436 that is around the perimeter of the frame 146. Preferably, the extension and side extensions 144 are integrally molded to the frame 146 of the infant carrier 130 and are made of similar material to that of the infant carrier 130. The side extension 144 defines a cavity 438 with ribs 440 spaced throughout the cavity 438. The number of ribs 440 and the spacing between them may vary. The bottom surfaces 442 of the ribs 440 are curved to provide an appropriate contact surface to mate with the desired part of the stroller 100 providing support for the infant carrier 130. In the preferred embodiment, the ribs 440 are curved to mate with the latching mechanism 108 on each side of the stroller 100. In particular, the ribs 440 are supported on the slidable catch 110 of the latching mechanism 108 when the infant carrier 130 is mounted on the stroller 100. Turning now to the connection mechanism discussed generally above, as shown in Figures 4 and 5A-5E, the preferred embodiment of the infant carrier 130 of the invention includes a connection mechanism 402. The connection mechanism 402 includes a catch 426 and an actuator 430. The catch 426 is mounted in the boss 418 of the back portion 414 of the infant carrier 130. The catch 426 includes a curved portion 428 and a biasing portion (not shown). The biasing portion forces the curved portion to extends out of the vertical slot 424. When the infant carrier 130 is mounted on the stroller 100, the catch 426 engages the child restraining member 120 of the stroller 100. The actuator 430 of the connection mechanism 402 is mounted to the frame 146 of the infant carrier 130. The actuator 430 has a body 500, a center arm 432, and two wings 504. Preferably, each wing 504 is parallel to the center arm 432. Each wing 504 also includes an arm 506. The center arm 432 of the actuator 430 is mounted in the aperture 420 of the boss 418 on the infant carrier 130. The center arm 432 slides into the aperture 420. A shoulder 434 is located on the actuator 430 near the intersection of the center arm 432 and the body 500. The shoulder 434 limits the range of the movement of the center arm 432 into the boss 418. Each arm 506 of a wing 504 is mounted in the aperture 412 in the rear portion 410 on a ridge 170 on the infant carrier 130. The center arm 432 of the actuator 430 has a portion defining an aperture 524. The biasing portion of the catch 426 is mounted through the aperture 524 to connect the actuator 430 and the catch 426. The wings 504 of the actuator 430 have connecting portions 508, the detail of which will be explained later. Turning to the mounting of the infant carrier 130 to the stroller 100 and referring to Figures 1, 2, and 4, the infant carrier 130 is oriented so that the infant is facing the handle 114 of the stroller 100. The catch 426 operates between a locking position and an unlocking position. Initially, as the infant carrier 130 is lowered onto the stroller 100, the catch 426 contacts the tray 120 and is pushed inward due to the shape of the tray 120. As the infant carrier 130 is lowered further, the lip 124 of the tray 120 engages the indentations on the ridges 170 of the frame 146. Once the catch 426 is below the tray 120, the force from a biasing portion (not shown) biases the curved portion outward and underneath the tray 120. Preferably, the catch 426 and the notch 166 in the tray 120 are aligned. In the locking position, the curved portion of the catch extends underneath the tray 120 and creates a gripping effect with the ridges 170 on the infant carrier 130 above the tray 120. In order to release the infant carrier 130 from the tray 120, the actuator is pulled to move the catch to its unlocking position. As the actuator is pulled, the catch 426 pivots and the curved portion is withdrawn into the frame. In its unlocking position, the catch does not engage the tray 120 and the infant carrier 130 may be lifted upward and removed from the stroller 100. The tray 120 remains connected to the stroller 100 when the infant carrier 130 is removed. The tray 120 retains all of its functional features once the infant carrier 130 is removed and the stroller 100 is immediately ready for use with an appropriate age child. Referring to Figures 5A through 5E, the preferred embodiment of the actuator 430 of the invention is shown. As shown in Figure 5A, the actuator 430 includes wings 504, a center arm 432, and a body 500 defining a finger pull 502. The body 500 includes an aperture 522 on each side of the finger pull 502. In Figure 5B, a bottom view of the actuator 430 is shown. The body 500 of the actuator 430 defines a cavity 510 with ribs 512 spaced throughout. The bottom portion 416 of the actuator 430 also includes notches 514. The notches 514 are engaged by the ribs 416 on the back portion 414 of the frame 146 of the infant carrier 130. Together, the notches 514 and the ribs 416 guide the actuator 430 during its movement along the frame 146. As shown in Figure 5C, the wings 504 and the center arm 432 of the actuator 430 are mounted at an angle with respect to the body 500 of the actuator 430. This angle facilitates the movement of the actuator 430 along the frame 146. Referring to Figures 5D and 5E, the preferred embodiment of the connecting portions 508 of the wings 504 and the center arm 432 are shown. Preferably, each connecting portion 508 of a wing 504 includes a portion of the wing 504 defining an aperture 516 and tabs 520 extending into the aperture. The use of the tabs 520 will be explained in greater detail later. The center arm 432 includes an aperture 516 at one end. The actuator 430 may be any shape provided that the appropriate connections to the catch 426 and the latches are provided. Preferably, the actuator is made of plastic, however any suitable material may be used. A second preferred embodiment (not shown) of the actuator of the invention includes features similar to those of the actuator described above with the exception of the wings. The second embodiment does not have wings and the body of the actuator is smaller than the body of the first embodiment. The second embodiment includes a center arm with similar features to the center arm of the first embodiment. As can be appreciated, this second embodiment of the actuator may be preferably utilized where the infant carrier is only required to be interconnected to the stroller. The wings 504 are utilized for the operation of the wire latch and its connection to the base, and thus may be omitted. Referring to Figures 6A and 6B, the preferred embodiment of the catch is shown. The catch 426 includes a curved portion 428 that engages the tray 120 when the infant carrier 130 is mounted on the stroller 100. The catch 426 also includes a biasing portion 606 that has a hook 608 at one end. While the biasing portion 606 may be any appropriate shape that biases the curved portion 428 out of the vertical slot 424, preferably, the biasing portion 606 is a leaf spring. The catch 426 also includes a shoulder 610 at the end of the curved portion 428. The operation of the biasing portion 606 and the curved portion 428 will be discussed later. The catch 426 also includes a connecting portion 600 having extensions 602 on both sides of the catch 426 and an aperture 604 through the extensions 602. The connecting portion 600 facilitates the mounting of the catch 426 to the frame 146 of the infant carrier 130 as set forth below. Referring to Figures 7A through 7C, the preferred embodiment of the connection between the actuator and the catch 426 is shown. Figure 7A is a view showing the connection between the catch 426 and the actuator 430. The center arm 432 of the actuator 430 is inserted into the aperture 420 on the boss 418 on the back portion 414 of the frame 146. The biasing portion 606 of the catch 426 is inserted through the aperture 524 of the center arm 432 until the connecting portion 508 of the catch 426 is adjacent the center arm 432 as shown. As the actuator 430 is pulled upwardly, the center arm 432 of the actuator 430 moves out of the boss 418, causing the catch 426 to pivot about the extensions 602. As the catch 426 pivots, the curved portion 428 of the catch 426 withdraws into the vertical slot 424 of the boss 418. On the inside of the frame 146 of the infant carrier 130, there is a cavity (not shown) corresponding to the boss 418 on the back portion 414. Each side wall 702 of the cavity 700 has a portion that defines a groove 704. The catch 426 is mounted into the cavity 700 with the extensions 602 engaging the grooves 704 on the side walls 702. The biasing portion 606 of the catch 426 is inserted into slot 706 in the surface of the frame 146. When the biasing portion 606 abuts a lower surface 708 adjacent to the slot 706, the curved portion 428 of the catch 426 is forced out from the vertical slot 424 of the boss 418. The outward movement of the curved portion 428 is limited by a shoulder (not shown) on the catch as the shoulder engages the boss. Figure 7B shows the catch 426 engaged with notch on the tray 120, and Figure 7C shows the catch 426 in the retracted position, disengaged from the tray 120. Turning now to the connection between the infant carrier and the base, Figure 8 shows an isometric view of the infant carrier in accordance with the present invention with the details of the actuator, flexible member, and the lower portion of the flexible member shown in detail. As explained in more detail hereinafter, the actuator, the catch the flexible member, and the lower portion cooperate to connect and disconnect the car seat from the base unit. The mechanism associated with the infant carrier is described first, then the base unit structure is explained, and finally, the interconnection and cooperation of the infant carrier with the base is described. Figure 9 shows an isometric cut away view of infant carrier 130. The infant carrier 130 has a frame 146 with several items mounted to it. The actuator 430 is mounted underneath the frame 146 of the infant carrier 130 and moves along the longitudinal axis of the infant carrier 130. As shown in Figure 9, the actuator is shown in full view, with the left half of the infant carrier cut away. The actuator 430 has two wings (i.e., side arms) 506, and a central arm 432. The central arm 432 and its operation of the catch 426 was previously discussed above with regard to the cooperation and interconnection of the infant carrier with the stroller. The following discussion will focus on the two side arms 506. The two side arms 506 are mirror images, and this discussion will focus on only the right arm in Figure 9. The particular details of the actuator have been previously described with regard to Figures 4 and 5A-5E. The flexible member 902 is connected at its upper end to a lower end of side arm 506. The flexible member 902 includes a lower portion 906, which will be described in more detail. The lower portion 906 is generally interconnected with a latch mechanism 906. As explained in more detail, the latch mechanism 906 cooperates with a fixed mounting member disposed in the base to secure the infant carrier to the base unit. Figures 10A-C show the flexible member 902 in a side view, top view, and isometric view, respectively. The flexible member 902 includes an upper connector 1000 which is adapted to connect to the side arm 506 of the actuator 430. As best seen in Figure 10B, the upper connector 1000 includes a tip 1002, a widened center section 1004, and a tail section 1006. The lower portion 906 of the flexible connector 902 includes several features, best shown in the isometric view in Figure 10C. The lower portion 906 generally includes a spring receiving portion 1008, an engagement portion 1010, and a hole 1012. The preferred spring receiving portion 1008 and engagement portion 1010 include a pair of horizontal ribs 1014 and a pair of vertical ribs 1016. These ribs function to stabilize and guide the operation of those portions. Turning now to the interconnection between the upper connector 1000 and the side arm 506 of the actuator 430, Figure 11 shows an assembled, cutaway of that assembly. In particular, the widened portion 1004 is inserted into the opening 518 to insert the upper connector 1000 to the side arm 506. The cutaway of the side arm 506 shows the tab 520 in cross section. The tab extends into a cavity 1100 disposed on both sides of the widened portion 1004 (as can be seen on the top side of the widened portion 1004), and includes a pair of opposing extensions 1102 shown in Figure 11. As will be explained, the extensions 1102 are adapted to engage with the tabs 520 to lock the upper connector 1000 into the side arm 506. Figure 12 shows an assembled actuator 430 with a pair of flexible members 902 connected thereto. Section lines 12A, 12B, and 12C are shown respectively taken through the portion of side arm 506 as shown in Figure 12. In particular, section 12A shows a section of the tip 1002 and the side arm 506 in the assembled configuration; section 12B shows a section of the widened portion 1004 and the side arm 5006 in the assembled condition; and section 12C shows a section of the tail portion 1006 and the side arm in the assembled condition. Referring now to Figure 12A, the tip portion 1002 is shown disposed in a channel of the side arm 5006. As can be seen, the cross section of the tip is most preferably an I-beam configuration. Figure 12B shows the widened portion 1004 engaged in the opening 518 of the side arm 506. As can be appreciated, during insertion of the upper connector 1000 into the side arm 506, the widened portion 1004 is disposed above the opening 518 shown in Figure 12B. The widened portion 1004 is then depressed downward to expand the opening formed by the tabs 520. As will be appreciated, the lower end of the widened portion 1004 includes a pair of opposed sloping portions to aid in the insertion of the widened portion 1104 into the opening 518. After insertion, the extension 1102 abuts and engages the tabs 520 to positively lock the widened portion into the opening 518. As clearly shown in Figure 12B, the upper end of the widened portion 1004 is a mirror image of the lower portion, and thereby allows the insertion of the connection member in either orientation. Figure 12C shows a section of the tail portion 1006 and the side arm 506. The tail portion is also preferably in the form of an I-beam structure. Figure 13A shows an exploded isometric view of the lower portion of the base 150 of infant carrier 130. The frame 146 of the infant carrier can be made of a single monolithic piece of material, or preferably the frame 146 of the infant carrier 130 can be made of separable members. The preferred embodiment contemplates the use of a cover 1700 rigidly mounted to the frame 146 of the infant carrier 130. In particular, Figure 13A shows the lower portion 906 of the flexible member 902, a spring 1300 shown schematically as a tubular structure, and a latch 1302, preferably in the form of a bent wire, and cover 1700. The cover 1700 includes a central lateral portion 1702 that extends between a pair of side extensions 1704 and 1706. The two side extensions 1704 and 1706 are structurally similar and contain similar elements. For simplicity, only side extension 1706 will be discussed. It should be understood that side extension 1704 has identical structural elements. Side extension 1704 includes an inner apron 1708, a roof portion 1710, and an outer apron 1712. These three elements cooperate to enclose spring 1300 and prevent foreign objects from interfering with the operation of spring 1300. The rear portion of side extension 1704 includes a guide 1714 and mounting fin 1716. Various dashed arrows show the appropriate assembly of the various components shown in Figure 13A. Spring 1300 is initially assembled over the upper connector 1000 and slid along the flexible member 902 to engage the spring receiving portion 1008. The spring is then slid along the horizontal and vertical ribs 1014 and 1016, respectively until a forward end 1320 engages a shoulder 1304 on each of the ribs. As can be appreciated, the horizontal and vertical ribs 1014 and 1016 of the spring receiving portion 1008 align and locate the spring 1300 on the lower portion 906 of the flexible member 902. The rearward end 1306 of the spring 1300 engages against a rear wall 1308 formed on side extension 1706. As will be appreciated, the spring 1300 is a compression spring which biases the lower portion 906 to the right in Figure 13A. Figure 13B is a rear perspective cut-away view of cover 1700, more particularly, Figure 13B shows a cut-away of side extension 1706. Portions of side extension 1706 have been cut away to more clearly show certain details. In this figure, spring 1300 can be observed in its installed condition. As mentioned above, spring 1300 is held by a rear wall 1308 formed on side extension 1706, and shoulders 1304 formed on the lower portion 906 of flexible member 902. Compression spring 1300 generally tends to bias the lower portion 906 of flexible member 902 away from rear wall 1308. Guide 1714 includes a large radius, gentle bend, and allows flexible member 902 to roughly follow the contour of the infant carrier 130 as shown in Figure 9. Guide 1714 receives flexible member 902 at an angle and curves flexible member 902 to a flat horizontal portion 903. Guide portion 1714 allows the flexible member 902 to smoothly bend, thus preventing kinks and allowing flexible member 902 to move smoothly throughout its range of motion. A support rib 1718 is disposed between the rear wall 1308 and the inner curve of guide 1714. The support rib 1718 provides additional strength to the guide 1714. Referring briefly to Figure 14, a preferred latch 1302 in the form of a bent wire is shown. Latch 1302 includes a pivoting portion 1400, an engaging portion 1402, and a receiving portion 1404. As will be appreciated, the pivoting portions 1400 are adapted to engage a mounting structure on the bottom surface of the infant carrier 130 in a rotatable fashion. The engaging portion 1402 is configured to engage a fixed mounting member disposed in the base. The receiving portion 1404 is adapted to receive the lower portion 906 of the flexible member 902. Returning now to Figure 13A, the lower portion 906 is inserted onto the receiving portion 1404 of the latch 1302. In the preferred embodiment, the hole 1012 of the lower portion is slid over the end of the latch on the receiving portion 1404. The latch 1302 is then inserted into a receiving structure in the lower portion of the infant carrier 130. In particular, the pivoting portions 1400 of the latch 1302 are inserted into a pair of snap clips 1310 mounted to cover 1700 to allow a strong and rotatable connection therebetween. An extending boss 1312 also extending from cover 1700, is disposed between the snap clips 1310 to laterally locate and stabilize the latch 1302 after installation. The extending boss 1312 is also used to mount the cover 1700 to the frame 146 of infant carrier 130. The preferred embodiment includes several features which are used to mount the cover 1700 to the frame 146 of the infant carrier 130. Referring to Figure 13C and Figure 9, the mounting fins 1716 on cover 1700 are received by a corresponding number of cover slots 1720 (see Figure 9) disposed on frame 146 of the infant carrier 130. The mounting system for the forward end of the cover 1700 is shown in Figure 13C and Figure 19. Referring to Figure 13C, a forward cover hook 1722 is formed on the extending boss 1312. Figure 19 shows details of the assembled carrier and frame 146. As shown in Figure 19, the forward cover hook 1722 engages a cover receiving lip 1724 formed on frame 146. A mechanical fastener 1726 is also used to connect the cover 1700 with the frame 146. The mechanical fastener 1726 extends through fastener aperture 1728 disposed on cover 1700 and a receiving aperture 1730 formed on fastener boss 1732. The preferred embodiment also includes a forward end rib 1734 disposed on cover 1700 received in a rabbet 1736 disposed on frame 146. All of these mounting features work together to properly align the cover 1700 with frame 146 and also provide a strong joint between cover 1700 and frame 146. Figure 15 shows an isometric cutaway view of the base 150. The base 150 is cutaway at a location to more clearly show the preferred connection structure of a fixed mounting member. The preferred mounting member comprises a hook 1500, as shown in Figure 15. As explained above, the base 150 is particularly adapted to receive the lower portion of the infant carrier 130. The base 150 is particularly adapted to receive the ridges 170 of the infant carrier 130 in the receiving grooves 156 (see Figure 1). The base 150 and the infant carrier 130 are further aligned as the projections 158 in the receiving grooves 156 on the base 150 engage the apertures 406 (see Figure 4) on the ridges 170 of the infant carrier 130. As the infant carrier 130 is lowered, the boss 418 (see Figure 4) on the infant seat 130 and the actuator 430 engage the cavity 162 on the rear portion 160 of the base 150. The cavity 162 provides clearance for these parts on the infant carrier 130 so that the infant carrier 130 and the base 150 are tightly secured. In general, the complimentary structure of the base 150 functions to properly and securely locate the infant carrier 130 on the base. The preferred cooperation between the infant carrier 130 and the base 150 involves a three-point connection structure, as previously noted. The first point of connection is between a rounded lip on the base and a catch 426 on the infant carrier 130. Referring particularly now to Figure 7A, the infant carrier 130 is shown in the installed position on the base 150. The base 150 is sectioned to show a rounded lip 720 which is adapted to engage the catch 426 in a locking configuration. The preferred rounded lip 720 includes a plurality of gussets 722 and 724 disposed across the rounded lip to improve its strength. As can be appreciated, upon lowering of the infant carrier 130, the catch 426 deflects out of the way when its lower surface contacts the rounded lip, and then snaps into the position shown in Figure 7A to positively lock with the rounded lip. Figure 9 also shows the infant carrier 130 in the installed configuration on the base and shows the catch 426 engaged with the rounded lip. The top view of the preferred mounting structure for the fixed mounting member is shown in Figure 15. As will be appreciated, the preferred pair of fixed mounting members provides the second and third mounting points of the preferred three-point mounting configuration. The preferred structure includes a cavity 1502 in which the fixed mounting member is located. The cavity 1502 includes a slot 1504 opening to the underside of the base 150 to receive the fixed mounting member. The cavity further includes a pair of recessed portions 1506 which create upstanding bosses on the underside of the base 1500 to support the fixed mounting member and its attachment system. The left cavity 1502 is sectioned through the slot 1504 to more clearly show the insertion and location of the preferred hook 1500. The preferred mounting system for the hook 1500 includes a pin 1508, the end of which is shown in Figure 15. As can be seen in this cross section view, the hook 1500, which is preferably made of metal, is configured to abut several adjacent ribs and surfaces of the base structure to provide for a strong interconnection between the hook 1500 and the base 150, and further to precisely and accurately locate the hook 1500 in the base 150. In particular, a rear portion 1510 of the hook abuts a rib 1512 of the base 150. An upper front portion 1514 abuts a front flange 1516 of the base, with the lower end of that flange abutting a shoulder in the front face. A lower front portion 1518 of the hook 1500 abuts a lower rib 1520 of the base 150 to provide further strength and positioning accuracy. Finally, the lower face 1522 of the hook 1500 abuts a substantially horizontal portion 1524 of the base 150. Figure 16A shows a bottom isometric exploded view of the base 150 and the preferred hooks 1500 exploded beneath the base and aligned for insertion into respective slots 1504. As will be appreciated, the bottom view reflects many of the complementary details which are shown in the isometric view of the cavity 1502 in Figure 15. Figure 16B shows a detail of the left side connection system for the fixed mounting member. In particular, Figure 16B shows the hook 1500 aligned for insertion in the slot 1504 during assembly, the hook 1500 is inserted into slot 1504 until reaching the position shown in Figure 15. In that configuration, a hole 1600 in the hook 1500 aligns with an aperture 1604 through a pair of mounting bosses 1602 located on opposites sides of the slot 1504. After alignment of the hole 1600 with the aperture 1604, a pin 1606 is inserted into the orifice to secure the hook 1500 in place. During insertion of the pin 1606 in the aperture 1604, the head 1608 engages a pair of diagonal retaining flanges 1610. As can be seen in Figure 16B, these flanges extend from a side wall of the mounting structure and are disposed proximate to the axis of the pin during insertion. As can be appreciated, after the head 1608 contacts the diagonal retaining flanges, the further insertion causes the diagonal retaining flanges 1610 to deflect radially outward from the axis of the pin 1606. Further insertion of the pin allows the head 1608 to pass beyond the diagonal retaining flanges 1610 which then snap back to their original position. Accordingly, the head of the pin is retained in its installed location by the diagonal retaining flanges 1610. As can be appreciated, this preferred mounting structure for the fixed mounting member is extremely easy to use and inexpensive to manufacture because it requires no additional mechanical fasteners to secure the pin in its installed configuration. Figure 17 shows a detail of the fixed mounting member in the installed configuration with a section taken along the slot 1504. In particular, the installed pin 1606 includes a inner surface 1612 of the head 1608 disposed adjacent to a land 1700. The head 1608 further includes an outer surface 1614 which bears against the diagonal retaining flanges 1610, one of which is shown in Figure 17. The land 1700 and retaining flanges 1610 secure the pin in its installed location. Figure 18 shows the infant carrier 130 and the base 150 positioned for interconnection. As previously described, the various contours of the infant carrier 130 preferably are received into and mesh with mating cavities in the base 150, in the preferred three-point connection system with the catch and the pair of wire latches are utilized to securely mount the infant carrier into the base. As can be appreciated, the preferred three-point connection structure provides an extremely secure mounting system for the infant carrier. In particular, the three-point, triangular configuration prevents the infant carrier from moving with respect to the base in a wide variety of situations, and securely retains the infant carrier 130 in the initial impact and recoil of an accident, for example. Figure 19 shows a cut-away view of the infant carrier 130 and the base 150 in the installed configuration. In particular, Figure 19 shows the latch 1302 engaged with the hook 1500 to secure the infant carrier 130 to the base 150. As can be appreciated, to interconnect the latch 1302 with the hook 1500, the infant carrier 130 simply needs to be lowered on the base 150. Just prior to engagement, the engaging portion 1402 of the latch 1302 contacts the sloping forward surface 1900 of the hook 1500. The latch 1302 rotates slightly to clear the tip 1902 of the hook 1500. As the infant carrier 130 is lowered further, the latch 1302 snaps to the position shown in Figure 19 due to the biasing force of the spring 1300 as applied to the receiving portion 1404 of the latch 1302 through the lower portion 906. Figure 20 shows an isometric cut-away of the latch 1302 engaging the hook 1500 in a similar position to that shown in Figure 19. This position corresponds to the locked position whereby the infant carrier 130 is securely connected to the base 150. A tilt indicator can be used to help install the infant carrier 130 to the base 150. Any conventional tilt indicator can be used with the present invention. The preferred infant carrier 130 includes a tilt indicator mounted to one or both of the side walls of frame 146 of infant carrier 130. An exemplary tilt indicator contemplated by the present invention includes a generally opaque circular disk shaped housing mounted to one of the sides of frame 146. Within the housing, a central pole is formed integrally with the housing and along its axis. A plumb member, preferably being a sector of a circle, is disposed within the housing and is mounted coaxially and concentrically radially outward of the central pole of the housing in a manner which allows the plumb member to rotate freely within the housing and about the axis of the housing. Both the plumb member and the housing can include indica. The indica from the plumb member can be designed to align with the indica on the housing when the infant carrier 130 is in its proper angular orientation with respect to the base. Thus, using the tilt indicator, the operator can determine the correct angle of installation of the infant carrier 130 with respect to the base 150 and the operator can more easily and precisely install the infant carrier 130 to the base 150. Figure 21 shows the latch 1302 and the hook 1500 in a release position which corresponds to the actuation of the actuator 430 (see Figure 4). As explained above, the movement of the actuator 430 causes the flexible member 902 to move, thereby compressing spring 1300 and rotating the latch 1302 to the position shown in Figure 21. Furthermore, the catch 426 is rotated out of engagement with the rounded lip 720. In this position, the infant carrier 130 can simply be lifted vertically to remove it from the base 150. It will be apparent to those skilled in the art that various modifications and variations can be made in the infant carrier, stroller, and base system of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

Claims: A combination stroller and an infant carrier juvenile product comprising: a stroller (100) including a frame (102), a seat (118), and a child restraining member connected to the frame (102) to prevent a child from falling from the seat; and an infant carrier (130) having a frame (146), a connection mechanism (402), and an actuator (430) carried by the infant carrier frame (146), the connection mechanism (402) including first and second latches, the first latch being adapted to latch to the child restraining member and the second latch being adapted to latch to a structure other than the stroller (100), the first and second latches each being movable between a locked position to secure the infant carrier (130) to the child restraining member and an unlocked position to allow the infant carrier (130) to be removed from the stroller (100), wherein the actuator (430) actuates both the first and second latches to the unlocked position. The combination according to claim 1, wherein the child restraining member is a stroller tray (120). The combination according to claim 2, wherein the tray (120) includes a notch (166) that engages the first latch. The combination according to claim 1, wherein the infant carrier frame (146) includes support extensions (144) adapted to cooperate with the stroller frame (102) to support and stabilize the infant carrier (130). The combination according to claim 1, wherein the first latch is pivotally mounted about an axis to the infant carrier (130) and includes a leaf spring (606) that biases the first latch to the locked position. The combination according to claim 1, wherein the actuator (430) includes a central arm (432) operably connected to the first latch and a pair of side arms (506) operably connected to the second latch. The combination according to claim 1, wherein the actuator (430) is disposed proximate a head portion of the infant carrier (130) and proximate a grasping portion of the infant carrier (130), and wherein the actuator (430) is designed to allow an operator to grasp the infant carrier (130) with a first hand and operate the actuator (430) with the first hand. The combination according to claim 1, wherein the first latch is biased to a locked position and wherein the first latch automatically moves to the locked position when the infant carrier (130) is installed on the stroller (100). The combination according to claim 1, wherein the actuator (430) moves between an extended position and a retracted position, wherein moving the actuator (430) from the retracted position to the extended position moves both the first and second latches from the locked position to the unlocked position. The combination according to claim 1, wherein the connection mechanism (402) includes a first biasing member (606) that biases the first latch to the locked position and a pair of spring members (1300) that bias the second latch to the locked position. The combination according to claim 1, wherein the second latch comprises first and second engaging portions (1402) adapted to engage hooks (1500) of a base (150). The combination according to claim 11, wherein the actuator (430) includes a center arm (432) operably connected to the first latch and a pair of side arms (506) operably connected to the second latch. The combination according to claim 12, wherein the actuator (430) includes a flexible member (902) connecting to the second latch and each of the side arms (506). The combination according to claim 13, wherein the second latch comprises a bent wire (1302) having the first and second engaging portions (1402). The combination according to claim 14, wherein each flexible member (902) connects to one end of the bent wire (1302). The combination according to claim 15, wherein the first latch is pivotally mounted to the infant carrier (130) and includes a leaf spring (606) that biases the latch to the locked position. The combination according to claim 16, wherein the actuator (430) pivots the first latch from the locked position to the unlocked position. The combination according to claim 17, wherein the actuator (430) includes a finger pull member (502).

Inventors: HAUT ROBERT E, LONGENECKER MICHAEL L, PIKE ROBERT T, HAUT, ROBERT E., LONGENECKER, MICHAEL L., PIKE, ROBERT T.
Applicants: GRACO CHILDRENS PROD INC, GRACO CHILDREN'S PRODUCTS INC.
Application year: 1998
Main classification: B62B7
IPC codes: A47D1, B60N2, B62B7, A47D13, B62B9