METHOD OF SORTING AND CATEGORIZING SEED

Abstract: A method of sorting and categorizing seed departs from the traditional method of sorting based primarily on size of the seeds and instead sorts primarily on the basis of shape of the seeds. Sorted categories based primarily on shape can reduce the number of categories of the same type of seed that need to be packaged and inventoried. It simplifies warehousing, selection and planting of the seed. Optionally, the method can include sorting a substantial portion of a type of seed primarily by shape and sorting at least a portion of the remainder of the seed by traditional methods which also include size as a factor.

Description: TITLE: METHOD OF SORTING AND CATEGORIZING SEED BACKGROUND OF THE INVENTION Field Of The Invention The present invention relates to seed. More particularly, though not exclusively, the present invention relates to a method of sorting and categorizing hybrid seed into different sub-products. Problems In The Art In the hybrid seed corn industry, seed is typically sorted and categorized into sub-products based on the size of the seed. When the seed is harvested, the seeds are sorted by size and packaged for sale in separate packages based on the size. When a customer buys seed for planting, the bag of seed will contain seed from one size category depending on the farmer's needs or preferences. However, across multiple locations and seed crop years, growing conditions commonly vary sufficiently to cause a range of size-out for a given hybrid of seed. As a result, throughout the life cycle of most hybrids, a range of sizes is produced. Typically, for most hybrids, approximately 7 sub-products comprise the total sample. Sometimes an 8th or 9th size for a given hybrid is produced for those products that exhibit a substantial size response to varying growing conditions. Each of these sizes and sub-products must be tracked and packaged individually by the seed company. Each must be kept separate through the entire process requiring unique space for computerization, warehousing, shipping, invoicing, and ultimately detailed customer efforts to achieve desirable planting in a field. Another issue contributing to the growing complexity of inventory management in the seed corn business are so-called "technology products", or products of biotechnology and other scientific disciplines which bring rapid expansions to the seed corn line-up. Since different customers have different preferences, a seed company may find itself selling approximately one half of its seed volume in non- preferred sub-products. This percentage may be significantly larger for hybrid seed at both ends of the seed size spectrum. For customers who are adaptable, this is not a large issue. However, many customers demand a certain seed size. To some customers, seed size preference ranks higher than the hybrid preference. A need can therefore be seen for a system for sorting and categorizing seed which improves customer satisfaction and a seed company's efficiency. Features Of The Invention A general feature of the present invention is the provision of a method for sorting and categorizing seed which overcomes problems found in the prior art. A further feature of the present invention is the provision of a method for sorting and categorizing seed which involves sorting and categorizing seed based on the shape of the seeds. Further features, objects and advantages of the present invention include: A method for sorting and categorizing seed which divides the seeds into two general categories, flat and round. A method for sorting and categorizing seed which reduces the total number of sub-products resulting in ease of use as growers seek consistency of sub-products across hybrids. A method for sorting and categorizing seed which simplifies warehousing of the seed. A method for sorting and categorizing seed which makes seed easier to fit into customers' sub-product preferences. A method for sorting and categorizing seed which simplifies inventory management including conditioning, bagging, warehousing, initial shipping, and interplant shipment. A method for sorting and categorizing seed which provides improved plantability through all planter types. A method for sorting and categorizing seed which reduces the cost of managing and maintaining the sub-products. A method for sorting and categorizing seed which eliminates undesirable size categories. A method for sorting and categorizing seed which simplifies the sub- product system which makes future expansion through technology introductions more feasible. These as well as other features, objects and advantages of the present invention will become apparent from the following specification and claims. SUMMARY OF THE INVENTION The method of sorting and categorizing seed of the present invention is a simple yet advanced system for dividing seed, for example corn, into logical sub-units for effective planting. Using seed shape rather than seed size as a primary determinate, the system avails many advantages. These advantages extend throughout many components of the seed delivery process, with significance for the customer, sales representatives, and seed companies. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a diagram illustrating one example of a sizing system which utilizes seed shape. Figure 2 illustrates a study on percentage of seed drop utilizing a Case- IH 800 Early Riser where the drum pressure was at 9 oz. for all samples except CD2 and CD4 where the drum pressure was at 11 oz. Figure 3 illustrates a study of the effect of speed on seed drop utilizing a John Deere 7000 planter. Figure 4 illustrates a study comparing a John Deere 7000 (JD 700) and a Kinze planter for plantability in finer pickup units. Figure 5 illustrates a study of percent seed drop under varying ounces of vacuum for various kernel sizes. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT The present invention will be described as it applies to its preferred embodiment. It is not intended that the present invention be limited to the described embodiment. It is intended that the invention cover all alternatives, modifications, and equivalencies which may be included within the spirit and scope of the invention. As discussed above, in the prior art, hybrid corn seeds are sorted and packaged into many different sizes. Customers are often disappointed when a hybrid's "size-out" forces them to switch from their preferred choice. The many different seed sizes also presents invoicing and warehousing challenges for sales representatives, dealers, and employees. The present invention helps to consolidate the number of sub-products (sorted by size) in any particular hybrid from approximately 9 with prior art systems down to potentially 4 sub- products, with 75%-90% of the unit volume falling within two sub-products. These two sub-product categories include pilot design flat (PDF) and pilot design round (PDR). The PDF/PDR system of the present invention allows customers to have the same or similar accuracy as with the prior art system, while improving in some categories. As is well known in the art, some seeds are sized and then categorized according to widely used category identifiers. For example, hybrid corn seeds are sized according to the following category identifications: F12, F13, F14, F15, F16, F17, R22, R23, R24, R25, R26, CD2, CD4, CD5. The letter F means the seed is relatively flat in shape. The letter R means the seed is relatively round in shape. The letters CD mean that the seed is mixture of relatively round and relatively flat seeds. In all cases, however, each category is sorted primarily based on the size of the seed. The number following the letter(s) F, R, or CD indicates the size of the seeds in that category. For example, F12 are the largest flat seeds, whereas F17 are the smallest flat seeds for those identified categories. R22 is the largest, and R26 the smallest round seeds for those identified categories. Even in the CD categories, although mixtures of flats and rounds, the number indicates the average size of seeds in the category; namely the average size of seeds in CD2 are the largest, and the average size of seeds in CD5 are the smallest of the above-listed identified categories. The precise sizing criteria for each of these categories is known in the art and will not be repeated here. Most hybrid corn seeds fall with categories CD4, CD5, F14, F15, R23, and R24 (generally on the order of over 70% of the seeds, and many times in the range of 85% to 95%). Categories CD2, F13, and R22 can account for most of the remainder (for example, most of the remaining 5% to 15%). As is known in the art, categories CD2, F13, and R22 are on the large side of the spectrum of size of such seeds, and therefore, are generally preferred for mechanized planters that use a plate or disc to pick up seeds prior to delivery to the ground. Currently, under 10% of mechanized planters in use are these plate or disc planters. The remaining planters generally operate on air or vacuum or utilize a finger to pick up seeds. Tables 3-6 list these basic seed size category identifiers in the context of comparing performance of planters with those traditional sorted seed sizes versus category identifications for seeds sorting according to the present invention. As will be explained in more detail, the present invention can optionally use a few of the traditional categories (e.g. F13 and R22), but also uses the identifiers PDF and PDR. As can be appreciated, the present invention can be used to sort seeds that are best suited for or preferable to farmers with plate or disc planters. Therefore, categories F13 and R22 can be used with the present invention to supply such seeds for plate or disc planters, because farmers usually want larger seeds for these planters. However, these categories are sorted not only by size (i.e. the seeds are the relatively largest of the traditional categories), but also by shape (i.e. flats versus rounds). Categories PDF and PDR, however, are primarily sorted by shape and actually end up with a mixture of seed sizes, generally in the range of medium to smaller in size. Air (or vacuum) or finger planters have been found to operate effectively with such a mixture, primarily based on shape not size. Figure 1 illustrates diagrammatically that prior art seed sorting (labeled "traditional") is based primarily on size and. The left side of the diagram of Figure 1 illustrates a range of seed sizes (small to medium). Boxes 10 and 12 indicate the categories CD5 and CD4 when sorted. Even though each category CD5 and CD 4 includes a variety of shapes of seeds (e.g. flats and rounds), category CD5 (box 10) is characterized primarily by being comprised of seeds of the same size (relatively small). Category CD4 (box 12) is characterized primarily by being comprised of seeds of the same size (larger than CD5; and generally a medium average seed size). In comparison seed sorting by the present invention, labeled "trial" in Figure 1 takes in the seeds to be sorted but as indicated at boxes 14 and 16, sorts primarily on the basis of shape. Category PDF (box 14) comprises seeds of generally or relatively flat shape, but a mixture of sizes (e.g. from the smaller to the medium sizes). Category PDR (box 16) comprises seeds of generally or relatively round shape, but a mixture of sizes. Figure 1 therefore illustrates with a few examples the difference between traditional seed sorting (based primarily on seed size) and that of the invention (based primarily on seed shape). Table 1 illustrates that PDF and PDR sorted seeds perform well with respect to stand count, doubles and skips, both generally and with respect to different planter types (plate, air, or finger). Table 1 also illustrates the same for two other categories of sorted seed that optionally can be used with the invention, namely traditionally categories F14 and R23. If PDF and PDR are used, along with sorting out F14 and R23, four total categories would be available. This reduces the number of categories from seven, eight, or sometimes nine to just four. As explained above, F14 and R23 might be used to have a supply of relatively large seeds, sorted by shape, available particularly for use with plate planters. Table 1 shows, however, that PDF and PDR operate with plate planters. Table 2 illustrates the efficacy of PDF versus PDR by comparing seeds dropped per acre and stand count, doubles, and skips. Table 3 is illustrating the efficacy of PDF and PDR, as well as F14 and R23, relative to the traditional categories based primarily on seed size (e.g. CD2, CD4, CD5, F13, F15, F16, R22, R24, R25, R26) for a given planter type (John Deere 7200) and different discs, showing all compare favorably. Table 4 shows the same for a John Deere 7000 planter. Tables 5 and 6 show the same for a Kinze planter and IH planter, respectively. Figures 2-5 are illustrations of the same points for different planters: • Figure 2 illustrates a study on percentage of seed drop utilizing a Case- IH 800 Early Riser where the drum pressure was at 9 oz. for all samples except CD2 and CD4 where the drum pressure was at 11 oz. • Figure 3 illustrates a study of the effect of speed on seed drop utilizing a John Deere 7000 planter. • Figure 4 illustrates a study comparing a John Deere 7000 (JD 700) and a Kinze planter for plantability in finer pickup units. • Figure 5 illustrates a study of percent seed drop under varying ounces of vacuum for various kernel sizes. Tables 7 and 8 illustrate the same points for different planters, but show the data limited to seeds sorted according to PDF and PDR. They do not show direct comparisons with seeds sorted by traditional size categories. With the emergence of new types of corn planters, the needs of users have evolved. Over time, relatively strong preferences of seed types have been developed by the users. Larger sized seeds are generally less desirable since they are packaged in 60,000 kernel count units (per bag) compared to 80,000 kernel count units which is standard. In addition, the larger size kernels require more handling since more bags and more overall weight are required per acre. On the other hand, smaller sized seed are generally considered by growers to be somewhat more difficult to plant accurately due to their small size. In general, small seed is perceived by users to be poorer quality. Flat and round sizes work well with older-design plate-type planters. However, flat and round sizes also work well in plateless planters such as air planters or finger planters. The pilot design seed (PDS) of the present invention divides the seed by shape while largely omitting consideration for the seed's size. Figure 1 is a diagram illustrating one example of such a system. The present invention has several characteristics representing significant changes from prior art systems. As discussed above, seeds sorted and categorized under the system of the present invention result primarily in two sub-products, pilot design flats (PDF), and pilot design rounds (PDR). These two sub-products would comprise approximately 75%-90% of the seed for most seed hybrids. Of course, this percentage could vary. The remaining 10%-25% of the sample could be divided into traditional sub-products. The PDF and PDR sub-products demonstrate excellent interchangeability. In other words, a corn planter set up to plant PDF, with little or no adjustment, would also do a good job of planting PDR sub-products. These shape divided sub-products plant with good accuracy through plate-type planters, even though they are comprised of a mixture of medium to small kernel sizes. In addition, interchangeability between hybrids will be improved over the prior art helping to reduce the number of required disc changes. Testing with the system of the present invention has revealed additional unexpected shifts from traditional thinking. First, all hybrids may not fit the system perfectly. Hybrids which are small seeded, and give rise to PDF with 2,000 or more kernels per pound, may not plant with sufficient accuracy as PDF. Second, as kernel counts approach 2,000 seeds per pound, excessive planting speeds may not be tolerable. The growers may have to abide more closely to planter manufacturers speed recommendations. Third, throughout the life cycle of many hybrids, the most common number of sub-products per hybrid using the present invention will be four. Some hybrids may be offered in only two sub-products. Theoretically, hybrids with a narrow range of medium sized seed (no very large seed and no very small seed) could be offered as one sub-product for the entire hybrid. Testing of the system of the present invention was conducted on a variety of planter brands and types including plate, finger and air-type planters. No adjustments whatsoever were made to any of the planters in transitioning from traditional sizes to the pilot design seed of the present invention. In field testing, no difficulties were encountered in the planting process. There were no issues of seed sorting in the seed box, or seed bridging. Testing of the emerged crop was also evaluated. Detailed stand counts compared total plant populations to targeted seed drop, frequency of skips, and frequency of doubles and triples. Tables 1 and 2 illustrate test data conducted with emerged crops. In short, the PDS seed of the present invention performed very well. The PDS seed planted as well or better than traditional sizes. PDF appeared to perform as well as PDR. There was no distinguishable differences in results from plate, finger, or air-type planters. Next, seed quality lab tests were conducted on a variety of hybrids. These tests were conducted for plate planters as well as finger and air-type planters. The hybrids were tested on a cross section of planter brands looking at a variety of common planter settings and speeds. Tables 3 - 6 and Figures 2 - 5 illustrate test results on a cross section of planters. In most cases, PDF performed as well as better than traditional sizes. PDR similarly compared very favorably. Tables 7 and 8 illustrate the plantability of PDF and PDR through plate planters. In summary, the plantability of PDF and PDR through plate planters is satisfactory. These two sub-products meet the needs of all planter types and provide accurate planting. The basic discard rate at the time of conditioning (scalping/tipping) is essentially unchanged for the PDS system of the present invention as compared to the traditional approach. More importantly, due to the nature of the PDS approach, the percentage of undesirable sizes is greatly reduced or eliminated. Increased warehouse utilization at seed company locations would be realized through PDS conditioning of the present invention. Warehouse utilization would be increased by storing less kernel sizes, resulting in more available warehouse space. Warehousing efficiency for the system of the present invention is largely impacted by the total number of sub-products in the system as compared to prior art systems. With more categories of sizes as found in the prior art, more dedicated rows in warehouses are required and there is more likelihood of incomplete rows and vacant floor space. In the prior art, the average number of sub-products per hybrid is about 6.55. In contrast, the average using the system of the present invention will be 4.0. A difference of 2.55 sub-products per hybrid across 100 main hybrids, for example, gives rise to a reduction in total subcategories of 459. The present invention therefore increases warehouse efficiency significantly. The system of the present invention, as a result of the reduced average number of sub-products per hybrid, simplifies shipping in a variety of ways. First, interplant shipments, i.e. shipments between two different plants of the same seed company, can be reduced. For example, using the prior art sorting system, one particular company plant may produce certain sub-products of a hybrid, but may need to sell other sub-products (e.g., seeds of a different size) which are produced at another company plant. In that scenario, the sub- products would have to be shipped from the other company plant. Using the PDS system of the present invention, these interplanted units would be available within either PDF or PDR, thus eliminating this interplant situation. This results from the fact that PDR and PDF would comprise a high percentage of the total volume of seed. As a result, both sub-products would be produced at all production locations. The present invention will also simplify inventory management to a significant extent as compared to prior art systems. This is primarily due to the consolidation of seed sizes into PDS. The process of modifying conditioning towers to handle PDS may be required to practice the present invention. With the system of the present invention, up to 95% of the total seed volume will be destined for one of only two sub-products. Conditioning towers may have to be repiped to permit distribution of this high percentage of seed across all segments of the tower. In the preferred embodiment, all PDF and PDR seeds will be packaged in 80,000 kernel units. All PDF seeds will be palletized in counts of 66 units per pallet. All PDR seeds will be palletized in counts of 54 units per pallet. Any remaining sub-products not falling within the PDR or PDF sub-products will be packaged in 60,000 kernel units in 66 count pallets. The preferred embodiment of the present invention has been set forth in the drawings and specification, and although specific terms are employed, these are used in a generic or descriptive sense only and are not used for purposes of limitation. Changes in the form and proportion of parts as well as in the substitution of equivalents are contemplated as circumstances may suggest or render expedient without departing from the spirit and scope of the invention. Seed Sizing Study TABLE 1 3751 Field Test Planter Types # Locs Λ D O c \-> D Seed Sizing Study TABLE 2 3751 Field Test Comparisons by PDF vs PDR s CD C m 33 JD7200 TABLE 3 (cont'd) KS Disc Vacuum #Tests Maximum Minimum Average 14 R 6.0 26 1921 1000 101.6 11 - 8.0 13 1090 1000 101.9 R 10.0 3 1020 1010 1017 R 12.0 6 1060 1030 1045 S 6.0 20 1006 978 996 S 8.0 22 1026 993 1007 S 10.0 16 1060 990 1009 S 12.0 7 1040 1007 1022 S 14.0 2 1040 1034 1037 F15 R 4.0 1 1000 1000 1000 R 6.0 41 1046 820 1005 R 8.0 5 1070 1008 1026 R 10.0 10 1060 960 1022 R 12.0 3 1050 980 1020 S 6.0 22 1011 985 998 S 8.0 33 1031 950 1003 S 10.0 10 1060 970 1012 S 12.0 14 1060 1000 1024 S 14.0 2 1040 1030 1035 FIG R 6.0 15 1104 1000 1039 R 8.0 3 1070 1040 1057 R 10.0 1 1060 1060 1060 S 6.0 10 1045 986 1016 S 8.0 8 1031 1000 1014 S 10.0 3 1060 1010 1033 S 12.0 4 1080 1020 1045 PDF R 6.0 16 1083 980 1024 R 8.0 9 1070 1010 1039 R 10.0 2 1030 1030 10.30 R 12.0 3 1090 1040 1070 S 6.0 12 1016 985 1003 S 8.0 11 1028 970 1006 S 10.0 10 1050 970 1019 S 12.0 3 1070 1040 1053 PDR R 6.0 5 1020 970 1001 R 8.0 7 1001 980 997 R 10.0 2 1010 1001 1006 R 12.0 2 1030 980 1005 JD7200 TABLE 3 (cont'd) KS Disc Vacuum #Tests Maximum Minimum Average PDR It 14.0 1 980 980 980 S " 6.0 1 990 990 990 s 8.0 A 1006 994 998 s 10.0 9 100/ 950 993 s 12.0 5 1000 990 996 s 14.0 2 1001 990 996 R22 R 6.0 1 1010 1010 1010 R 8.0 7 1050 980 999 R 10.0 5 1000 980 993 R 12.0 3 1005 990 998 S 12.0 1 991 991 991 S 14.0 3 996 989 993 R23 R 6.0 11 1008 994 991 R 8.0 30 1003 950 996 R 10.0 13 1014 980 999 R 12.0 15 1010 990 1005 R 14.0 16 1044 1002 1019 S 8.0 1 991 991 991 S 10.0 26 1004 930 988 S 12.0 27 1010 960 997 S 14.0 16 1010 970 998 1124 R 6.0 19 1012 989 999 R 8.0 28 1018 960 1000 R 10.0 5 1005 1000 1002 12.0 13 1028 990 1010 R 14.0 3 1020 1010 1013 S 6.0 1 994 994 994 S 8.0 9 1001 963 993 S 10.0 24 1007 950 994 s 12.0 21 1010 970 1001 s 14.0 14 1013 977 999 R25 R 6.0 1 1009 1009 1009 s 8.0 1 979 979 979 s 10.0 1 1006 1006 1006 R26 It 6.0 13 1050 990 1013 It 8.0 2 1010 1002 1006 It 10.0 2 1020 1010 1015 It 12.0 2 1050 1020 1035 JD7200 TABLE 3 (cont'd) KS Disc Vacuum #Tests Maximum Minimum Average It26 s 6.0 r> 1007 980 992 s " 8.0 12 1010 960 993 s 10.0 A 1005 990 1000 s 12.0 4 1020 1000 1010 s 14.0 1 1004 1004 1004 Maxim Treated Lots TABLE 4 JD7000 KS Disc RPM #Tests Maximum Minimum Average D2 " 65 22 988 895 956 75 53 1019 893 950 80 3 973 951 959 85 28 1053 960 996 CD4 65 23 997 930 976 75 56 1025 951 990 80 3 1017 1008 1011 85 26 1045 986 1017 CD5 65 11 1014 966 986 75 20 1069 992 85 10 1141 1016 1060 F13 65 4 961 899 938 75 8 985 919 952 80 2 938 933 936 85 7 1021 927 982 F14 65 10 972 929 956 75 31 988 926 958 80 4 965 934 955 85 15 1011 957 990 F15 65 16 988 929 958 75 39 1016 919 964 85 1 1104 981 1014 F16 65 7 1009 957 981 75 13 1068 951 987 85 5 1129 993 1043 PDF 65 2 972 957 965 75 10 991 952 967 80 3 970 962 965 85 5 1037 973 1000 JD7000 TABLE 4 (cont'd) KS Disc Vacuum #Tests Maximum Minimum Average PDR 65 3 998 982 990 75 11 1019 988 1004 80 3 1005 992 998 85 6 1045 993 1018 R22 65 4 996 958 981 75 8 1008 953 985 80 2 967 960 964 85 6 1039 960 996 R23 65 15 1003 958 988 75 34 1016 962 993 80 4 988 993 995 85 19 1046 990 1014 R24 65 11 1008 981 991 75 34 1014 964 989 85 12 1035 1002 1017 R25 75 1010 1010 1010 R26 65 7 1007 999 1003 75 9 1032 989 1012 85 4 1065 1037 1051 Maxim Treated Lots TABLE 5 KINZE KS Disc Tests Maximum Minimum Average CD2 37 988 805 889 CD4 36 1003 917 968 CD5 9 993 949 971 F13 7 890 847 873 F14 28 962 848 897 F15 18 1000 817 896 F16 7 1003 927 950 PDF 13 950 913 931 PDR 13 987 954 972 R22 7 953 932 943 R23 26 985 933 963 R24 19 1001 931 952 R25 1 1012 1012 1012 R26 5 988 971 979 Maxim Treated Lots T ABLE 6 I1I800 KS Disc Pressure Tests Maximum Minimum Average CD2 1 1.0 24 1050 990 1019 9.0 25 1050 975 1010 CD4 11.0 1 996 996 996 CD5 9.0 11 1020 980 1004 F13 9.0 4 1010 1000 1005 F14 9.0 11 1050 1000 1018 F15 9.0 20 1050 991 1009 F16 9.0 7 1020 991 1006 PDF 9.0 2 1030 1000 1015 PDR 9.0 3 1000 999 999 R22 9.0 4 1010 993 1001 R23 9.0 15 1020 1000 1006 R24 9.0 16 1020 996 1007 R26 9.0 7 1020 1000 1003 TABLE 7 Plate Planter Test Results for PDF and PDR Sizes (1) . JD JD IH IH HYBRID LOT KS K/LB PLATE RESULT PLATE RESULT 3162 C52JEA PDF 1755 B9-24X 1001 C9-24 999 PDR 1603 B2-24 1047 C2X-24 1014 3223 P20JAC PDF 2012 B9-24 1038 C9-24 1032 PDR 1820 B25-24 1025 C25-24 1027 3335 P222JBGG PDF 2088 B190-24 1052 C9-24 1060 PDR 1912 B3-24 1013 C3-24 1013 3489 P24JBE PDF 1636 B6-24 1002 C697-24 1020 PDR 1476 B150-24 1014 C2X-24 992 3496 P13JAC PDF 2132 B9-24 1044 C9-24 1038 PDR 1732 B150-24 1083* C2X-24 1014 3559 P24JBK PDF 2192 B19-24 1030 C190-24 989 PDR 1946 B3-24 1001 C3-24 1021 3563 P87JDN PDF 1944 B9-24 1025 C9-24 1016 PDR 1756 B25-24 1004 C25-24 1016 3573 PDF 2249 B6-24X 1041 C697-24 1050 B9-24X 972 C9-24 963 PDR 2085 B150-24 1037 C2X-24 1010 (2)3751 P11JGC PDF 2003 B6-24 1002 C697-24 1023 PDR 1696 B150-24 1013 C150-24 1035 3893 C11JGF PDF 2047 B9-24X 1006 C9-24 1032 PDR 1824 B25-24 1004 C2X-24 1020 *Best plate found, sorting noted with smaller plate. (1) Maxim + Apron treatment except as noted(l) (2) Captan + Apron treatment TABLE 8 Plate Planter Test Results for PDF and PDR Sizes Canadian Results - All Treated With Captan/Apron Hybrid JD JD IH IH Lot KS K/LB Plate Result Plate Result 3752 PDF 1897 B6-24 1049 C697-24 1023 C51JBE PDR 1609 B150-24 1015 C150-24 1048 3984 PDF 1713 B6-24 989 C697-24 1016 C5JBY PDR 1612 B1-24X 995 C1X-24 1021 3515 PDF 1748 B7-24X 1040 C7-24X 1050 C51JBA PDR 1587 B1-24X 1045 C2X-24 1045 3820 PDF 2066 B9-24 1002 C9-24 1004 C87JEX PDR 1834 B25-24 1021 C25-24 1003 3860 PDF 1909 B6-24 1020 C697-24 1056 C51JBK PDR 1713 B150-24 1045 C2X-24 1040 3893 C51JBN PDF 1938 B6-24 1035 C697-24 1060 C51JCN PDR 1711 B150-24 1035 C2X-24 1006 3970 PDF 1833 B7-24X 1020 C7-24X 1057 C51JBX PDR 1664 B1-24X 1030 C150-24 1050

Claims: What is claimed is: 1. A method for sorting and categorizing seeds comprising: collecting a quantity of seeds; dividing at the least a substantial portion of the quantity based primarily on seed shape. 2. The method of claim 1 wherein the seeds comprise seeds related to an agricultural crop. 3. The method of claim 2 wherein the seeds are hybrid seeds. 4. The method of claim 2 wherein the seeds are plantable by a mechanized planter. 5. The method of claim 4 wherein the mechanized planter includes a seed singulation and delivery method utilizing a plate or disc, air or vacuum, or a finger. 6. The method of claim 1 wherein the substantial portion comprises a substantial majority of the seed packaged. 7. The method of claim 1 further comprising discarding at least some of the smallest seeds. 8. The method of claim 1 wherein the substantial portion comprises a substantial majority, and the substantial majority is sorted primarily by shape and includes a mixture of seed sizes. 9. The method of claim 8 wherein the substantial portion is above 70% of the packaged seed. 10. The method of claim 1 wherein some of the seed is divided based primarily by shape but also based on size. 11. The method of claim 10 wherein the dividing based also on size is limited to relatively large seeds in the quantity. 12. The method of claim 1 wherein the dividing of the quantity is into less than seven categories. 13. The method of claim 12 wherein the dividing of the quantity is into four or less categories. 14. The method of claim 13 wherein the dividing of the quantity is into two categories which have a mixture of seed sizes. 15. The method of claim 13 wherein the dividing of the quantity is into one category which has a mixture of seed sizes. 16. The method of claim 1 further comprising packaging each category of dividing seeds into uniform counts. 17. The method of claim 16 wherein the uniform counts are the same for different categories. 18. The method of claim 16 wherein the uniform counts are different for some of the different categories. 19. The method of claim 1 further comprising warehousing the packages according to the dividing. 20. A method for sorting and categorizing seed comprising: harvesting seed for an agricultural crop; sorting the seed based primarily on a characteristic of the seed related to the shape of the seed; packaging the sorted seed in preparation for distribution for planting. 21. The method of claim 20 wherein the sorting is based on whether the seed is relatively flat or relatively round. 22. The method of claim 21 wherein the sorting is based on whether the seed is relatively flat or relatively round and on whether the seed is relatively large or relatively medium to small in size. 23. The method of claim 20 further comprising discarding at least some relatively small or smallest seed. 24. The method of claim 20 further comprising sorting the seed into one or more categories, each category having as a primary characteristic similarity in seed shape. 25. A method of sorting seeds in preparation for planting comprising: sorting seeds based predominantly on shape over size, rather than predominately size over shape; packaging the seeds based on the sorting. 26. The method of claim 25 wherein the step of sorting comprises categorizing sorted seed, each category having as a common characteristic similarity in seed shape, whereas a category may contain different sizes of seeds. 27. The method of claim 25 further comprising packaging the sorted seeds by uniform seed count for each sorted category of seed. 28. The method of claim 25 further comprising warehousing the packaged seed based on the sorting. 29. The method of claim 28 wherein the sorting divides a substantial portion of the seeds into two categories. 30. A method of minimizing the number of sub-categories of seeds of a given hybrid to reduce inventory, and to facilitate easier handling, transportation and planting of seeds, comprising: collecting a plurality of hybrid seed; sorting the seed into a minimum number of selected sub-categories based primarily on characteristics related to shape of the seed to distinguish a substantial majority of the seed; packaging the sorted seed by selected category. 31. A method for sorting, categorizing and/or distributing seeds for planting comprising: collecting a quantity of seeds; sorting out, based primarily on shape, into a first category from the quantity at least some relatively larger seeds; from the remainder sorting out primarily on shape into one or more other categories seeds of different sizes; discarding at least some relatively small seeds; packaging each sorted category of seeds into generally uniform seed counts; so that some of the largest packaged seeds are categorized and can be warehoused for selection based primarily on shape of the seeds, and the remainder of packaged seeds, of various sizes, are categorized and can be warehoused for selection based primarily on shape of the seeds. 32. The method of claim 31 further comprising sorting out based primarily on shape into a second category from the quantity at least some relatively larger seeds. 33. The method of claim 32 wherein the first and second categories for relatively larger seeds are based on whether the seeds are relatively flat or relatively round. 34. The method of claim 31 further comprising from the remainder sorting out into two categories at least some seeds of different sizes. 35. The method of claim 34 wherein the two categories for the remainder of the seeds are based on whether the seeds are relatively flat or relatively round. 36. A method of warehousing seed comprising: sorting seed primarily by whether the shape of a seed is generally round or generally flat to minimize the number of sub-products for each seed type; packaging the seed in the sorted shape; warehousing the seed by the sorted shape for each seed type. 37. The method of claim 38 wherein the seed type relates to a distinguishing characteristic between seeds. 38. The method of claim 39 wherein the distinguishing characteristics include (a)the type of plant that will grow from the seed or (b) the type of hybrid. 39. A system of warehousing seeds comprising: a warehouse having a defined storage space; a plurality of designated locations in the warehouse; at each location one or more bags of seed having the same seed type, seed count, and seed shape.

Inventors: MAILLOUX LOUIS, MAILLOUX, LOUIS
Applicants: MAILLOUX LOUIS, PIONEER HI BRED INT, MAILLOUX, LOUIS, PIONEER HI-BRED INTERNATIONAL, INC.
Application year: 1998
Main classification: A01C1
IPC codes: A01C1, B07B9, B07B13