MOUNTING METHOD AND -DEVICE FOR MOUNTING RAILS

Abstract: Two alternate mounting methods and -devices for mounting rails. Mounting rails (2) and -devices (5) conforming to standards restrict amount of mounting points and possibilities of various measuring, musical, telecommunications, audio, videorecording and similar devices (5). By adding new pitch holes to mounting rails (2) and using either adjustable cage nuts or cage nuts containing two nuts in their respective pitch holes, new points of mounting (8) can be achieved. As the result, amount of mounting points and possibilities can be drastically increased to cater various ventilation, cable pass-thru or similar needs between devices (5). The shape of new pitch holes preserves structural integrity of mounting rails (2).

Description: MOUNTING METHOD AND -DEVICE FOR MOUNTING RAILS This invention comprises of two alternate mounting methods and -devices to secure a variety of measuring-, musical-, telecommunications-, audio-, videorecording and similar devices to mounting-rails equipped with square pitch-holes in either standardised or otherwise regular arrangement, Typically mounting devices comprise of bolts securing the font-plates of sub-racks to cage-nuts installed in the square pitch-holes in the mounting-rails.As the result of standardised or regular pitch-hole arrangement mounting-locations are limited. Alternate mounting methods and -devices described here will increase the amount of mounting-locations. The use of mounting-rails has arisen from need to combine together different self-contained pieces of equipment by housing them in sub-rack cases, Mounting-rails have then been used to build cabinets, to which pieces of equipment have been installed by securing them from their front-plates to the mounting-rails. Cover-plates and parts needed for structural integrity of the cabinet have typically also been secured to the mounting-rails. Early mounting-rails were typified by holes equipped with grooves drilled to solid metal rails, but they gave way to solutions like the cage-nut, allowing bigger tolerances of measure, choice of grooves to be used and easier maintainence in case of breakage. There are also known from the past mounting-methods based on receptables for mounting-bolts that move freely along the total length of the mounting-rail. System such as this allows securing of sub-racks to any height chosen in the mounting-rail. However, securing receptables that are allowed to move freely vertically are unreliable with heavy loads, as securing is based on friction or similar arrangement. Horizontal straightness of subracks to be mounted is not easy to achieve and their distances from each other doesn ' t remain constant as new sub-racks are added In the course of time. Freely adjustable mounting has usually been used only in lightweight assemblys or in panel- or sub-assemblys within subracks themselves. The profile structure used in freely adjustable mounting-rails makes it an expensive solution. Mounting-rails with fixed pitch-holes arranged according to standard pose also problems. Due to standards widely used by rack-cabinet manufacturers the mounting-holes of equipment front-plates correspond to the size of the equipment unit U (U=unit). Fixed in width, the size of equipment units varies in height, expressed in sequence of U:s as in 1 U, 2U, 3U etc. Exact directives regulating rack-rail pitch-hole and front-plate mounting-hole arrangements can be found in standards. Most common arrangement can be found for example in IEC standard 297. Due to combined effects of this system of mounting and standardisation the space needed for cable pass-thrus and ventilation between the sub-racked pieces of equipment requires allways at least 1 U of empty space to be left. Leaving an in- between space of at least 1 U is also required when mounting pieces of equipment that don ' t conform to standard heights, or devices that have standing-feet for free-standing operation. The required amount of space to be left empty in a rack-cabinet varies according to specific needs of different groups of end- users. Practice has shown, that due to standardisation, in extreme cases only every second 1 U space available inmounting-rail can be used. This is specifically true when four-point mounting (securing the device from all of it ' s front-plates four corners) is used. Securing the device only from it ' s two lowest front-plate mounting-holes allows it to be secured to mounting-rail pitch- holes intended to secure front-plates upper portion, but because of the nature of pitch-hole sequenqe this approach is only valid for one particular piece of equipment, as the next device immediately above would have to be secured only from it ' s uppermost front-plate mounting-holes, This would result in highly unstable mounting. No significant advantage or variation can be gained by applying two-point mounting to lEC regulated mounting-rail in an effort to reduce the size of empty space between devices. Two-point mounting adds stress to mounting structures and is totally unacceptable in mobile installations. To add variation to mounting possibilities allowed by lEC standard, an additional pitch-hole of fixed type has sometimes been added exactly in the middle of each space designed to receive 1 U in the mounting-rail. Using this additional pitch-hole it is possible to randomly create smaller gaps between units to be mounted, but all but 3U high devices and certain specially formatted devices can only be two-point mounted in this position. As such, these pitch-holes do not constitute a significant improvement to the standardised arrangement. Invention described here adds flexibility to mounting procedures of rack-devices by allowing four-point mounting of any device equipped with lEC 297 defined mounting-holes using any pitch- hole, including new additional pitch-hole described here, as starting point for mounting. Added mounting possibilities allow creation of smaller gaps when space for ventilation, cable pass- thruor such is needed between devices. Devices can also be mounted adjacent to each other even when starting the mounting from the new mounting-point. The biggest advantage of solutions described here is total compatibility with the most widely used present standards and devices conforming to them. Inventions implementation would be cost-effective and requires only minor changes to allready excisting production. Mounting- rails have to be equipped with new pitch-holes, but at the same time original mode of mounting can be maintained by using ordinary mounting-devices. Vice versa, new mounting devices can be used in unmodified mounting-rails. The cost of production of this invention does not differ significantly from present solutions, and the tooling costs needed to start the production are fairly small. The characterizing qualities of this invention are pointed out and described in detail in the claims. Additional square pitch-holes with a groove or grooves running from their sides lengthwise to the mounting-rail are made between the usual pitch-holes. Mounting bolts penetrating thru the new pitch-holes can be adjusted lengthwise to the mounting-rail to reach new points of mounting necessitated by the fixed-point standard pitch-holes. During adjustment mounting-bolts passing thru new pitch-holes move as a unit with their receiving nuts lengthwise to the mounting-rail. In this mounting-method at least two mounting- holes of devices front-plate will be secured to standard pitch- holes, into which it is possible to assemble either non-adjustable or adjustable but immobilized cage-nut. This mounting-method allows the use of both adjustable and non-adjustable mounting- devices together, or the use of adjustable mounting-devices alone. Devices to be four-point mounted vary in size by unit size U. Adjustment-enabling cage also allows the nut inside to be locked unmoveable with the aid of locking-devices such as ledges or screws located in the sides of the cage. Mounting- wings attaching the adjustable cage-nut to it ' s pitch-hole are located in either end, or in the middle of the cage. At both ends of the cage reside flanges, or equivalent, preventing the nut to fall out from the cage enclosing it. Mounting-wings and separate flanges on the top of the cage close the nut inside from the top. The cage is manufactured from a single piece of metal or suitable alternative. Alternately the square pitch-holes of ordinary mounting-rail are equipped with additional grooves running longitudinally to the mounting-rail, thus forming new, mounting-screw receiving pitch- holes. At each mounting-location defined for 1 U these grooves run from the lower pitch-holes upper side and upper pitch-holes lower side towards the center of aforementioned 1 U mounting- location. The new mounting-device, a cage-nut containing two nuts, is fastened by it ' s mounting-wings to the square pitch-hole in such a manner that the nut residing beneath the mounting-wings is located under the old pitch-hole, and the second nut at the other end of the cage is situated under the additional groove forming the new pitch-hole. A groove at the bottom of the cage- nut allows pass-thru of the fastening-screws. The mounting-wings attaching the cage-nut to it ' s pitch-hole are located at the extreme end of the cage containing two nuts. At both ends of the cage reside flanges, or equivalent, preventing the nut from falling out of the cage enclosing it. Mounting-wings and separate flanges on the top of the cage close the nuts inside from the top. The cage is manufactured from a single piece of metal or suitable alternative. Conciderαble benefits are gained by the use of either mounting- method and -device as described here. Space-efficiency of mounting can be increased as it is no longer necessary to leave a minimum of 1 U empty space, if empty space between devices is called for. The mounting methods and -devices described here are economic and simple solutions to practical problems inherent in partly aged standard enviroment. Invention described here works flawlessly in present standardised enviroment, such as that represented by lEC 297. Rack-installations demanding cable pass-thrus and ventilation can now be executed more efficiently and increased possibilities of four-point mounting increase structural strength and reduce possibility of damage. The invention is described here in more detail referring to the drawings included. Figure 1 shows the principle by which devices are mounted to mounting-rails equipped with additional adjustment-enabling pitch-holes. Figure 2 shows one possible mode of execution of a mounting- rail equipped with additional adjustment-enabling pitch-holes. Figure 3 shows the adjustment-enabling cage without the nut enclosed. Figure 4 shows the adjustment-enabling cage with adjustable nut enclosed. Figure 5 shows a vertical cut-away view of the adjustable mounting-point. Figure 6 shows α horizontal cut-away view of the adjustable mounting-point. Figure 7 shows the principle by which devices are mounted to mounting-rails equipped with additional groove-like stationary pitch-holes. Figure 8 shows one possible mode of execution of a mounting- rail equipped with additional groove-like stationary pitch-holes. Figure 9 shows the cage designed to contain two nuts without the nuts enclosed. Figure 10 shows the cage designed to contain two nuts with the two nuts enclosed. Figure 1 1 shows a vertical cut-away view of the new stationary mounting-point. Figure 12 shows a horizontal cut-away view of the new stationary mounting-point. Figure 1 shows one possible use of mounting-rail as a part of cabinet structure. Cabinets space-frame 1 comprises of mounting-rails 2 acting as cornerposts. In this case, they are defined as L-profile rails. Supportive struts 3 have been fixed to mounting-rails 2. Plates can be used as walls and ceiling to shield the cabinet. Devices 5 are mounted with their casings 6 towards the inside of cabinet 1 . The front-plates 7 of the devices 5 are secured to mounting-points 8 in mounting-rails 2 thru holes 9. Unitsize U shows height of device 5. Arrow 10 indicates the empty space between devices 5. In figure 2 the mounting-rail 2 is shown in enlarged form. The flanges of L-profile are marked by numbers 1 1 and 12. The old square pitch-holes 13 conforming to standard are located lengthwise to the mounting-rail 2 in such a manner, that distance a is equivalent of distance of holes in a 1 U front-plate 7 and distance b is equal to shortest distance between mounting-points 8. The new pitch-hole 14 is located in the middle of distance a. Grooves 15 are located to the sides of pitch-hole 14 lengthwise to mounting-rail 2 enabling sufficient adjustability without compromising the structural strength of mounting-rail 2 and ledge 16. In figures 3-6 respective structures of adjustment-enabling mounting-device and mounting-point are shown. The adjustable cage 17 to be used in new pitch-holes 14 is made by folding it from single piece of metal or by other means convenient. The bottom 18 contains a groove 19, thru which screw 20 of any length can move while being adjusted to suitable position. The nut 21 is enclosed between sidewalls 22 and 23. On both ends of adjustment-enabling cage 17 lie flanges 24, which prevent nut 21 from falling out from the cage 17. Flanges 25 located on the top of sidewalls 22 and 23 and mounting-wings 26 close the nut 21 from above to cage 17. On the other end of cage 1 7 lie mounting-wings 26 with it ' s sides 27 and 28 forming a groove 29 wide enough to attach to flange 1 1 of mounting-rail 2. Cage 1 7 is installed to pitch-hole 13 or 14 by pressing the cage in such a manner, that flange 1 1 is pressed into grooves 29. While tightening bolt 20 nut 21 presses the lower part 28 of mounting- wing 26 and flanges 25 against flange 1 1 . The upper parts 27 of mounting-wings 26 are pressed between flange 1 1 and the front- plate 7 of device 5. Because the pitch-holes 13 and 14 in mounting-rail 2 lie fairly close to each other it is convenient to locate mounting-wings 26 to far end of cage 17. Thus, when pitch-holes 13 and 14 are close to each other, space can be saved by changing the mounting-direction of cage 17. The nut 21 can be locked immoveable with ledges 30 located in sidewalls 22 and 23. Figure 7 shows again one possible use of mounting-rail as a part of cabinet structure. Cabinets space-frame 1 comprises of mounting-rails 2 acting as cornerposts. In this case, they are defined as L-profile rails. Supportive struts 3 have been fixed to mounting-rails 2. Plates can be used as walls and ceiling to shield the cabinet. Devices 5 are mounted with their casings 6 towards the inside of cabinet 1 . The front-plates 7 of the devices 5 are secured to mounting-points 8 in mounting-rails 2 thru holes 9. Unitsize U shows height of device 5. Arrow 10 indicates the empty space between devices 5. Figure 8 shows the mounting-raii 2 in enlarged form. The flanges of L-profile are marked by numbers 1 1 and 12. The old square pitch-holes 13 conforming to standard are located lengthwise to the mounting-rail 2 in such a manner, that distance a is equivalent of vertical distance of holes in a 1 U front-plate 7 and distance b is equal to shortest distance between mounting- points 8. Distance d is also equivalent of vertical distance of holes in a 1 U front-plate 7 and it also shows the new positioning of devices 5 made possible by new pitch-holes 31 . The new pitch- holes 31 run groove-iike from old pitch-holes 13 towards the center of space reserved for 1 U. Groove-like in shape, they allow new mounting-points 31 without weakening mounting-rail 2 and ledge 32. Figures 9-12 show the respective structures of new non-αdjustαble pitch-hole and mounting-device. Cage-nut 33 functions as a securing-device in the combination of pitch-holes 13 and 31 and it's made by folding it ' s cage from a single piece of metal or other suitable material. At the bottom of the cage 33 lies a groove 35 allowing screws 36 of any length to pass thru the cage 33. Nuts 37 are contained between sidewalls 38 and 39. At both ends of cage 33 lie flanges 40 to prevent nuts 37 from escaping. Flanges 41 and 42 situated on top of sidewalls 38 and 39 and mounting-wings 42 close nuts 37 to cage 33 from above. Mounting-wings 42 are situated on the other end of cage 33 forming a groove 45 wide enough to receive flange 1 1 of the mounting-rail 2. To mount cage-nut 33 to it ' s pitch-hole 13 the cage 33 is pressed in such a manner that flange 1 1 is pressed to grooves 45. As screw 36 located in pitch-hole 13 is tightened the nut 37 presses lower portions 44 of mounting-wings 42 and flanges 41 against flange 1 1 . The upper portions 43 of mounting- wings 42 are pressed between flange 1 1 and the front-plate 7 of device 5. When tightening screw 36 located in pitch-hole 31 the nut 37 presses the flanges 41 against flange 1 1 while front-plate 7 of device 5 is pressed against the other side of flange 1 1 . Adjustment-enabling mounting method and -device described in figures 1 -6 works in a following manner. Additional pitch-holes 14 are added to lEC 297 regulated mounting-rails 2. Adjustment- enabling cage-nuts 17 are then installed in these pitch-holes 14. To fully cover the range of adjustment allowed by pitch-hole 14, cage-nut 1 7 should be turned into direction of either groove 15. In practice it is easiest to secure device front-plates 5 to standard pitch-holes 13 as they comprise a fixed mounting-point 8 when using old-fashioned cage-nuts. If adjustment-enabling cage-nuts 17 are to be used in standard pitch-holes 13 it would be advisable to immobilize nut 1 7 using ledges 30 to ease assembling. It would be practical to start securing of front-plates - 7 of devices 5 from adjustable mounting-points 8 and adjust the device to reach fixed mounting-points 8. The alternate non-adjustable mounting-method and -device described in figures 7-12 works in a following manner. New, groove-like pitch-holes 31 are added to standard mounting-rails 2. Cage-nuts 33 containing two nuts 37 are mounted to pitch- holes comprising of combination of pitch-hole 13 and pitch-hole 31 in such a manner that nut 37 under mounting-wings 42 is positioned to correspond with pitch-hole 13 and the other nut 37 corresponds with pitch-hole 31 . Mounting of devices 5 can now take place either to original pitch-holes 13 or with a half a U deviation to pitch-holes 31. It is obvious for a professional, that different modes of execution can be applied to both alternate methods and devices. In the solution described in figures 1 -6 the square nut 21 could be substituted with a standard hexagonal nut or similar. The mounting wings 26 of cage 17 can reside anywhere on it's longitudinal axis, provided that this is reflected in the form of the new pitch-hole 14. Locking devices 30 can take any form deemed efficient, including solutions based on friction etc. In the alternate solution described by figures 7-12 the new pitch-hole 31 couid be executed as a plain round hole. Combined shape of pitch-holes 13 and 31 could also be totally re-designed if compatibility with the standard system is not needed.

Claims: Claims 1 . A mounting-method to secure measuring-, musical-, telecommunications-, audio-, videorecording-, and such devices with a securing-device to mounting-rails, in which mounting- method -the mounting-rail (2) is equipped with square pitch-holes (13) in standard arrengement or equivalent, -the securing device comprises of a screw or equivalent that can pass thru the pitch-hole (13), -the front-plates (7) of devices (5) with standardised or otherwise regular arrangement of mounting-holes are secured to mounting- rails (2) with screws (20) that are tightened to mounting-rail (2) with a nut (21 ) or equivalent that is contained in a cage (17) immobilized by pitch-hole (131. characterised in that -additional,square pitch-holes (14) containing at least one groove (15) running from it's side longitudinally to the mounting- rail (2) and capable of receiveiving a screw (20) are made to mounting-rail (2) between pitch-holes (13) acting as mounting- points (8), -the screws (20) passing thru additional pitch-holes (14) are adjusted length-wise to the mounting-rail (2) to reach a point necessitated by standardised or otherwise regular arrangement of mounting-holes, -the cage-nut (17) mounted to pitch-hole (14) allows screw (20) and nut (21 ) to be moved length-wise to the mounting-rail (2). 2. A mounting-method according to claim 1 , characterised in that four-point mounting of front-plates (7) of devices (5) to mounting-points (8) is made to pitch-holes (13, 14) of which at least one is non-adjustable length-wise to mounting-rail (2). 3. A mounting-method according to claim 1 , characterised in that devices (5) which size is determined by unit size U or other simitar arrangement are secured to mounting-rails (2) by means of adjustment-enabling securing-devices (14, 17, 20, 21 ). 4. A mounting-method according to claim 1 , characterised in that adjustment-enabling cage-nuts (1 7) are attached to pitch- holes (13, 14) or that non-adjustable standard cage-nuts used in common mounting procedures are attached to pitch-holes (13). 5. A mounting-rail (2) for a cabinet (1 ) in which measuring-, musical-, telecommunications-, audio-, videorecording-, and such devices are secured to mounting-rail (2) containing square or like-wise pitch-holes (13) arranged in standardised or otherwise regular sequence, charactarised in that additional adjustment- enabling pitch-holes (14) with a groove (15) on at least one side of the pitch-hole (14) and running length-wise to the mounting- rail (2) are made between aforementioned square or like-wise pitch-holes (13) arranged in standardised or or otherwise regular sequence. 6. A cage-nut (17), which attached to a pitch-hole (13, 14) equipped mounting-rail (2) prevents rotation of nut (21 ) as it is being fastened or loosened with screw(20) and containing in it ' s sidewalls (22, 23) mounting-wings (26) that form a groove between it ' s flanges (27, 28) by which to attach to flange 1 1 of mounting-rail (2), characterised in that elongated cage (17) allows nut (21 ) and it ' s screw (20) to be adjusted length-wise to the cage (1 7). 7. A cage-nut according to claim 6, characterised in that long cage (17) contains in it's bottom (18) a groove (19) allowing the screw (20) passing thru the bottom (18) to move while adjusted. 8. A cage-nut according to claim 6, characterised in that the sidewalls (22, 23) of adjustment-enabling cage (1 7) contain ledges (30) or similar allowing immobilisation of the nut (21 ). 9. A cage-nut according to claim 6, characterised in that the mounting- wings (26) of the cage-nut (17) are located at the end or middle of the cage (17). 10. A cage-nut according to claim 6, characterised in that ledges (24) or similar on each end of the bottom (18) of adjustment- enabling cage (17) prevent nut (21 ) from falling out while mounting-wings (26) and flanges (25) keep the nut (21 ) contained from above. 1 1 . A cage-nut according to claim 6, characterised in that cage (17) is made by folding it or by other suitable means from sheet- metal or other suitable material. 12. A mounting-method to secure measuring-, musical-, telecommunications-, audio-, videorecording-, and such devices with a securing-device to mounting-rails, in which mounting- method -the mounting-rail (2) is equipped with square pitch-holes (13) in standard arrengement or equivalent, -the securing device comprises of a screw or equivalent that can pass thru the pitch-hole (13), -the front-plates (7) of devices (5) with standardised or otherwise regular arrangement of mounting-holes are secured to mounting- rails (2) with screws (36) that are tightened to mounting-rail (2) with nuts (37) or equivalent that are contained in a cage (33) immobilized by pitch-hole (13), characterised in that -additional groove-shaped pitch-holes (31 ) running length-wise to- mounting-rail (2) and capable of letting screw (36) pass are made to the sides of pitch-holes (13). 13. A mounting-method according to claim 12 characterised in that four-point mounting of front-plate (7) of a single device (5) which size is defined by standard measures of U or a similar system of measures can take place either to pitch-holes (13) or pitch-holes (31 ) while four-point mounting of front-plate (7) of a single device (5) which size is defined by standard measures of U and added by measure of half of 1 U can be made to a combination of pitch-holes (13) and (31 ). 14. A mounting-method according to claim 12 characterised in that devices (5) which size is regulated standard measures of U or by other measures of equal consistency, or devices (5) which size is any given measure of U added with measure of half of 1 U are four-point mounted with mounting-devices (31 , 33, 36, 37) to mounting-rails (2). 15. A mounting-method according to claim 12 characterised in that a cgge-nut (33) is gttached to pitch-hole (13) aligning the two nuts (37) contained by the cage (33) with pitch-holes (13) ond (31 ), or thot conventionol cgge-nuts gre used in pitch-holes (13). 16. A mounting-roil (2) for o cobinet (1 ) in which mecsuring-, musicgl-, telecommunicotions-, oudio-, videorecording-, ond such devices ore secured to mounting-roil (2) contoining squgre or like-wise pitch-holes (13) orrgnged in stgndgrdised or otherwise regulor sequence, chgrgcterised in that groove-like pitch-holes (31 ) are made to run length-wise to the mounting-rail (2) from the sides of square or like-wise pitch-holes (13) towards the center of - each respective space reserved for 1 U in the mounting-rail (2). 17. A cage-nut (33) , which attached to pitch-hole (13) in a pitch- hole (13, 31 ) equipped mounting-rail (2) prevents rotation of nut (37) as it is being fastened or loosened with screw (36) and containing in it ' s sidewalls (38, 39) mounting-wings (42) that form a groove between it ' s flanges (43, 44) by which to attach to flange 1 1 of mounting-rail (2), characterised in that a long cage (33) houses two nuts (37) of which other is located under mounting- wings (42) and other under flanges (41 ). 18. A cage-nut (33) according to claim 1 7 characterised in that the mounting-wings (42) of the cage (33) are located at the end of the cage (33). 19. A cage-nut (33) according to claim 1 7 characterised in that ledges (40) located at each end of bottom (34) of the cage (33) prevent nuts (37) from falling out of the cage (33) while mounting-wings (42) and flanges (41 ) keep the nuts (37) contained from above. 20. A cage-nut according to claim 17, characterised in that cage (33) is mgde by folding it or by other suitoble megns from sheet- metal or other suitable material.

Inventors: RUUSUVUORI TOMMI ENSIO, RUUSUVUORI, TOMMI, ENSIO
Applicants: RUUSUVUORI TOMMI ENSIO, RUUSUVUORI, TOMMI, ENSIO
Application year: 1998
Main classification: H05K7
IPC codes: H05K7