SPRAY NOZZLE AND A PROCESS USING THIS NOZZLE

Abstract: Disclosed is a dual feed injector comprising two spray nozzles housed concentrically in a compact nozzle body with inner and outer spray nozzles spraying over a broad flow range and a process of contacting materials with fluid discharged from the dual feed injector.

Description: -l- TITLE SPRAY NOZZLE AND A PROCESS USING THIS NOZZLE BACKGROUND OF THE INVENTION The present invention relates to a dual feed injector comprising two spray nozzles housed concentrically in a compact nozzle body with an inner spray nozzle supplying a full divergent cone spray and an outer spray nozzle supplying a hollow divergent or convergent cone spray, and, more particularly, to a method of contacting materials with a broad flow range of fluid discharged from the dual feed injector. Spray nozzles may be classified as pressure nozzles, rotating nozzles and gas-atomizing nozzles. Spray nozzles are used for atomizing a liquid into droplets and are well known in various applications. For example, U.S. Patent 3,717,306 describes a nozzle for mixing and spraying foam resin components and is made up of two concentric spray nozzle members defining a central path and a cylindrical path concentric to the central path. Communicating passages therein are arranged so that material in the nozzle is given a swirling motion for good mixing and then the mixture is discharged in a single spray cone. A single spray nozzle can effectively spray over a limited flow range. For effective use of sprays in confined spaces, there is a need to spray over a broad flow range. The present invention meets this need. SUMMARY OF THE INVENTION According to the invention there is provided a dual feed injector comprising: (a) an outer spray nozzle having an outer fluid supply line communicating with a means for determining an angle of a spray from about 10 degrees to about 90 degrees, said outer nozzle terminating with an annular orifice for supplying a hollow divergent or convergent cone spray; (b) an inner spray nozzle having an inner fluid supply line communicating with a means for determining an angle of a spray from about 10 degrees to about 90 degrees, said inner nozzle terminating with a central orifice for supplying a full divergent cone spray; and (c) means for atomizing a fluid near a terminal end of the outer and inner nozzles, said inner and outer nozzles being disposed concentric to each other and housed in a compact nozzle body. BRIEF DESCRIPTION OF THE D AWINGS Fig. tA and Fig. 1C are a side view and top view, respectively, of the dual feed injector of this invention. Fig. IB is an end view of the dual feed injector of this invention. Fig.2 is a longitudinal cross sectional view of the dual feed injector of this invention. DETAILED DESCRIPTION OF THE INVENTION The dual feed injector of this invention is uniquely capable of providing two streams of atomized fluid within a broad flow range for good contacting between a fluid discharged from the dual feed injector and a fluid in a vessel, pipe or the like. The dual feed injector is especially applicable for rapidly cooling an effluent gas stream in a confined space from about 800°C~1500°C down to about 200°C-550°C. Rapid cooling from about 900°C-1000°C down to about 450°C-550 β C is preferred. Illustrative of such a process is chlorinating ferrotitaniferous materials and separating titanium tetrachloride as described in greater detail in U.S. Patent 3,261,664 and U.S. Patent 4,066,424, the teachings of which are incorporated herein by reference. Hot chlorination gases produced from the reaction are primarily titanium tetrachloride, ferric chloride and ferrous chloride. These gases are passed to a transfer duct whereby a single spray injection nozzle introduces a liquid coolant, e.g., liquid titanium tetrachloride to perform the essential step of contacting and cooling the hot chlorination gases to about 450°C to about 550°C. The dual feed injector of this invention is an improvement over this single spray injection nozzle. Referring now to Fig. IB, the dual feed injector end view shows the tangential entry 30 of the fluid supplying the outer nozzle 10. The tangential entry 30 contributes to the flow and spray pattern of the fluid. It will be appreciated by those skilled in the art that depending upon the particular application, the entry can be tangential or concentric. Referring now to Fig. 2, the inner spray nozzle 20 terminates with a central orifice 8 which discharges a full divergent cone spray. Full divergent cone spray is defined herein to refer to small particles or droplets forming a substantially whole conical region fanning outward. The outer spray nozzle 10 terminates with an annular orifice 9 which discharges a hollow divergent or convergent cone spray. Hollow divergent or convergent cone spray is defined herein to refer to small particles or droplets forming a ring shape around a perimeter of a circle fanning outward or merging towards the full divergent cone spray. The inner nozzje feed 1 and outer nozzle feed 2 are typically fed from different sources of the same liquid. The feed can be simultaneous or sequential. In an alternative embodiment the inner nozzle feed 1 and outer nozzle feed 2 may be fed from the same source or with different fluids. Further, two liquids may be contacted with a third liquid and slurries or pastes can be extruded through the outer spray nozzle for contact or treatment with other fluids. The dual feed injector of this invention can be used for many processes or purposes, including but not limited to, atomizing, cooling, heating, chemically reacting, mixing, evaporating, spray drying, contacting or treating. Combinations of the foregoing can be used. Upstream from a mounting flange 5, the fluid then enters a concentric or tangential outer fluid supply line 3 supplied from outer nozzle feed 2 and a concentric or tangential inner fluid supply line 4 supplied from inner nozzle feed 1. For industrial applications or processes, the fluid flow ranges and pressure ranges can be readily determined for the desired application or process. For example, in cooling an effluent gas stream, the fluid flow range in the inner nozzle can be a high flow range, e.g., about 100 to about 600 gallons per minute at a pressure of about 1 to about 90 psig. The outer nozzle can be a low flow range, e.g., about 20 to about 200 gallons per minute at a pressure of about 1 to about 60 psig. The outer fluid supply line 3 and the inner fluid supply line 4 communicates with a means for determining an angle of the spray 6a, 6b, 7a and 7b. For example, stationary turning vanes 6a and 6b can provide a swirling motion. The swirl of the fluid in turn and, in conjunction with a decreased diameter 7a and 7b near the terminating end of the inner and outer nozzles, determine the angle of the spray. Spray angle may range from about 10 to about 90 degrees but may be selected based on the particular application with 15, 30 and 60 degrees being common. When the confined space is a relatively narrow pipe, the angle of the spray should be minimized if it is desirable to virtually avoid the spray impinging on the pipe wall. The direction of the jet of fluid can be at any angle relative to the direction of flow of the gaseous mixture, e.g., counter current or cocurrent. Counter current flow is preferred in cooling an effluent gas since it promotes rapid cooling and complete evaporation of the liquid coolant. Near the teπninating end, the inner nozzle diameter 7a and the outer nozzle diameter 7b decrease and the volume available for the fluid flow also decreases. The change in the available volume also provides the energy needed to atomize the fluid, or break it up into many small particles or droplets. It has been observed that smaller particles or droplets provide better contacting when cooling an effluent gas. The dual feed injector can be designed for any given droplet size. In a process for cooling an effluent gas stream, it may be desirable for the mean liquid spray droplet diameter to be in the range of about 0.2 to 20 mm. It will be appreciated by those skilled in the art that depending upon the different industrial application or fluid being fed through the dual feed injector that operating parameters, vane configuration and dimensions may be readily determined by constructing a model dual feed injector and testing the operating parameters, vane configuration and dimensions for the desired flow range and spray pattern. By way" of example and not limitation, the dimensions suitable for cooling an effluent gas can be an'overall length of about 26" long. The overall height can be about 15.25". ' The upstream inner diameter of the outer nozzle can be about 5.75" and the upstream inner diameter of the inner nozzle can be about 2.9". The diameter then reduces near the terminal end wherein the reduced diameter 7a of the inner nozzle can be about 1.5". The reduced diameter 7b of the outer nozzle can be about 2.2" and the width of the annular orifice can be about 0.3". The dual feed injector can be constructed of any material that is suitable for the fluid being fed through it. Typically, a stainless steel alloy will be appropriate for most applications but a more corrosion resistant material such as Hastelloy* can be used. The present invention provides greater efficiency and process flexibility than found in conventional spray nozzles and has wide applications. The dual feed injector combines compactness with the ability to produce an excellent spray pattern over a much larger range of flow rates than a conventional nozzle. The terms and expressions which have been employed are used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalent of the features shown and described or any portion thereof, but it is recognized that various modifications are possible within the scope of the appended claims.

Claims: CH-2370 CLAIMS What is claimed is: 1. A dual feed injector comprising: (a) an outer spray nozzle having an outer fluid supply line communicating with a means for determining an angle of a-spray from about 10 degrees to about 90 degrees, said outer nozzle terminating with an annular orifice for supplying a • ,*1r* hollow divergent_or convergent cone spray; (b) an inner spray nozzle having an inner fluid supply line communicating with a means for determining an angle of a spray from about 10 degrees to about 90 degrees, said inner nozzle terminating with a central orifice for supplying a full divergent cone spray; and (c) means for atomizing a fluid near a terminal end of the outer and inner nozzles, said inner and outer nozzles being disposed concentric to each other and housed in a compact nozzle body. 2. The dual feed injector of Claim 1 wherein the fluid flow range in the inner nozzle is about 100 to about 600 gallons per minute at a pressure of about 1 to about 90 psig and fluid flow range in the outer nozzle is about 20 to about 200 gallons per minute at a pressure of about 1 to about 60 psig. 3. The dual feed injector Claim 2 wherein the mean liquid spray droplet diameter is in the range of about 0.2 mm to about 20 mm. 4. A process using the dual feed injector of Claim 1 or Claim 2 or Claim 3 comprising fluid contacting selected from the group consisting of atomizing, cooling, heating, chemically reacting, mixing, evaporating, spray drying, and treating. 5. The process of Claim 4 wherein an effluent gas is contacted with at least one stream of liquid from a flow range of about 20 to about 600 gallons per minute at a pressure of about 1 to about 90 psig and the effluent gas is rapidly cooled to about 200°C to about 550°C.

Inventors: KING JOSEPH WARREN, MCCUTCHEN MICHAEL SHAWN, KING, JOSEPH, WARREN, MCCUTCHEN, MICHAEL, SHAWN
Applicants: DU PONT, E.I. DU PONT DE NEMOURS AND COMPANY
Application year: 1997
Main classification: B05B7
IPC codes: B01D47, B01D53, B05B7