APPARATUS FOR REGENERATING ENERGY FROM THE DYNAMIC INTERACTIONS BETWEEN GROUND AND RUNNING VEHICLES

Abstract: An apparatus for regenerating energy from the dynamic interactions between the ground and a running vehicle consisting of means (1, 2) for transforming the energy of the movement of at least one suspension or shock absorber of the vehicle into electrical energy which can be stored in batteries (7) located in the vehicule or, alternatively, into mechanical work; in the latter case, there are additionally provided means (22, 23) for storing said mechanical work under the form of elastic potential energy in the vehicle.

Description: Apparatus for regenerating energy from the dynamic interactions between ground and running vehicles The present invention relates generally to the field of transportation and, more particularly, the utilization of the dynamic actions, developed during the running of any vehicle and caused by the dynamic interactions between the latter and the unevenness of the ground on which the vehicle is running, in order to regenerate the dissipated energy and to store it for later use. The energy of the dynamic actions caused by the relative movement between vehicle and ground is currently dissipated by various forms of shock absorbers so as not to upset the vehicle attitude. The existing actuators of the vehicle shock absorbers utilize substantially mechanical absorber means (springs) or hydraulic means (pistons) or mixed systems with air cushion. The present invention provides the use of a shock absorber which transforms the currently dissipated energy of the dynamic interactions between vehicle and ground into an useful form of energy which can be stored even with the unavoidable loss due to the efficiency of the transformation. In view of the very wide field of application of such a device and the infinite range of existing vehicles it is evident that an apparatus regenerating energy and carrying out the same technical solution for all the types of vehicles is not conceivable because, among others, the specific vehicle constructions could in some case require excessively complicated, expensive transducers. The invention will be better understood from the following detailed description of three preferred embodiments of the apparatus for regenerating and transforming energy, for example, into electric energy, said embodiments being capable of covering a considerable portion of the range of existing vehicles. Such embodiments are schematically shown only by way of example in the accompanying drawings. In the drawings: Fig. 1 shows the diagram of a first embodiment of the invention; Fig. 2 shows the diagram of a second embodiment; and Fig. 3 shows the diagram of a third embodiment. With reference to Fig. 1, the apparatus consists of a suspension including an electrical linear generator with the moving part 1 (equivalent to the rotor) rigidly connected to the not suspended parts (wheels) which follow the unevenness of the ground on which the vehicle is running, and with the stationary part 2 (stator) connected to the vehicle frame or body S. The movement transmitted from the wheels to the moving part 1 produces an electromotive force in the stationary part or stator 2 which in turn generates a current through a connecting cable 5 at output connector 3, which current is fed to a diode rectifier 6 and then to a lead battery 7 of capacity adapted to the used generator. In the described embodiment there is provided a covering bellows 4 capable of protecting the inside of moving part 1 and stationary part 2 from the environmental agents which could come between and damage the moving and the stationary parts. Particularly, said bellows 4 has one end connected to the casing of the stationary part and the other end is connected to that end of the moving part 1 which is not engaged in the generation of the electromotive force. Connecting cable 5 feeding the excitation current of the moving part 1 to the battery 7 of the vehicle through connector 3 and rectifier 6 is located within such protection bellows 4 having such a length as to cover the whole stroke of the relative movement between stationary part 2 and moving part 1. The upper end of the moving part 1 is integral with an elastic member 8 such as a piston acting on a volume of compressible fluid. With reference to Figure 2, a second embodiment of the invention is provided particularly in case that the forces co ing into play do not allow the above-described linear generator to be used because of their cumbersome size with respect to the room available on board of the vehicle. In such a case, there is provided an electromechanical conversion system which regenerates the kinetic energy from the relative movements between body and wheels. Such a system, which is particularly adapted for heavy¬ weight vehicle with wider oscillations, however, of lower frequency, transforms the alternate movement of the axis of the suspension into a rotary movement by means of a gearwheel-rack mechanism. The moving part of the shock absorber ends in a rod provided with two longitudinal racks ll facing each other. Said racks engage two pinion gears 12 which are journalled through one-way synchro-couplings 13 on two conventional alternators 14 integral with the body. The vehicle is kept in the rest position by spring suspensions of the conventional type, however, of lower rigidity, also acting as limit stops for the racks 11. Actually, it is necessary to prevent the ends of the racks from colliding against the pinion gears upon reaching the end of the stroke. If the rotor of an alternator is caused to rotate in one direction by the upward thrust imparted by the rack integral with the wheel and if the following thrust is in the opposite direction, both one-way syncro-couplings disengage from the rotor which otherwise would rotate in the opposite direction. It should be appreciated that, in case of a following upward thrust of the rack, the rotor could be rotating at a different speed from that of the corresponding pinion gear because of the inertia of its flywheel. In such a case, according to another feature of the invention, each one-way synchro-coupling causes the speed of the rotor to rise, if the thrust is sufficient to allow it, and does not cause any slowing down, if the thrust of the rack is not sufficient. In other words, the movement that the racks 11 transmit to the respective pinion gears 12 is transferred to alternators 14 through couplings 13 only in one way, while in the opposite way the connection is idle. Obviously, the pinion gear controlling the downward movement performs a similar function with opposite direction of rotation in order to utilize also the downward phase of movement of the racks 11. In the case described in Fig. 2, in which it is possible to place the alternators in antisymmetric positions to each other, the two one-way synchro-couplings 13 are exactly the same. In this case, the electrical system consists of two alternators 14 for each shock absorber, one or more diode rectifiers 16 and one or more batteries 17. A third embodiment, shown in Fig. 3, regenerates the energy from the relative movements between body and wheels through a conversion system of the oleodynamic type. Such apparatus has the rod of the hydraulic shock absorber provided with a spring-oleodynamic piston assembly. The movement of a double-acting oleodynamic piston 21 controlled by the alternate rectilinear movement of the shock absorber cause the pressure of the user circuit to rise. Said circuit feeds, through a check valve, an oleodynamic accumulator 22 which in turn feeds another accumulator 23 serving all of the suspensions through a pressure regulator 24. The energy stored under the form of a pressure is used to charge a battery 28 through a regulator 27 by means of an oleodynamic motor 25 connected to an alternator 26. The operating fluid of the motor is discharged to a tank 29 from which it is sucked by each piston 21. As already mentioned, each pressure regulator 24 controls the inner pressure of the respective accumulator 22 by feeding the fluid to the common accumulator 23 and then to motor 25 only when the value of the pressure is sufficient. Accordingly, the vehicle attitude is kept due to the fact that a minimum value of pressure is held in each shock absorber. Obviously, said accumulators 22 e 23 have elastic means such as a compressible fluid pocket or chamber or a membrane which engages a spring and is compressed as the pressure rises. The common accumulator 23 is provided with a device 30 that, in case of overpressure, causes the automatic fluid reflux to the oil tank 29. A further safety valve preventing in any case an overpressure of the common accumulator 23 may be also provided. According to the invention, each shock absorber has a hydraulic piston chamber provided with a pair of check valves for each piston action. Each pair is formed of the check valve in the delivery circuit of the accumulator 22 and the check valve in the suction circuit which is connected to the oil tank 29. An oil cooling radiator may be also provided downstream of the oleodynamic motor 25. In case the vehicle is a storage battery propulsion or a mixed propulsion vehicle, the stored electrical energy may be utilized for the propulsion making use of the electrical system and improving the range of the vehicle. Of course, in case of other vehicles, the stored energy may be utilized in the vehicle for any other purpose as it is delivered by the accumulators of the electrical system. Thus, it is possible to provide electrically operated devices instead of mechanically operated ones such as compressors, pumps, and so on. Advantageously, according to the invention, it is also possible to provide an apparatus for regenerating the energy of the dynamic interactions between a vehicle and the ground which, instead of storing electrical energy in the batteries of the vehicle, transforms the energy from the movement of at least one suspension or shock absorber of the vehicle into useful mechanical work and then stores said mechanical work under the form of elastic potential energy in the vehicle. For example, this could be carried out by means of a hydraulic pump operated by the movement of the shock absorber compressing an elastic member such as a spring or a compressible fluid pocket. In order to support the above description of the present invention it is useful to take into consideration a simple calculus of the dynamic actions developed between a vehicle and the ground on which it is running. Reference is made for the analysis to a vehicle having the following characteristics: mass M = 1000 kg average speed V = 90 km/h = 25 m/s Suspensions: resonance frequency F = 80 cycle/ in = 1÷1.3 Hz force of extension 4 absorber ratio R = =— force of compression 1 damping coefficient K = F/V p K e = 4000 N s/m K c = 4000 N s/m Assuming that the unevenness of the ground are formed of obstacles having a height of 2 cm at a distance of one metre from one another, the work of a suspension for passing over an unevenness under critical damping conditions is: L = F c x H + F e x H Upon passing over the unevenness it is supposed that the speed of the damping piston is half the maximum allowed speed both during compression and extension (V p max = 0.5 m/s) and that the vehicle's centre of gravity describes a rectilinear trajectory: L = K c X V p x H + K e x V p x H L = 1000 X 0.25 X 0.02 + 4000 X 0.25 X 0.02 = 5 + 20 = 25J L = 25 X 4 = 100 J P = L X N = 100 X 25 = 2500 W Calculus of the running power: p = R t x v/η Rt = R rolling + R air Rroiiing = t x Weight = 0.03 x 10000 = 300 N R air = K f x A x V = 0.3 x l.8 x 25 2 = 337.5 N P = (300 + 337.5) X 25/0.8 = 20000 W Therefore, the power regeneration is equal to the ratio between regenerated power and running power. 2500 =0.125= 12.5% 20000 The above calculus is based on a rather simplified, limitative model, therefore, the amount of regenerated power is reasonably to believe greater than that calculated. The present invention is described and illustrated according to preferred embodiments thereof, however, it should be understood that anyone skilled in the art can make equivalent modifications and/or replacements without departing from the scope of the present industrial invention.

Claims: Claims 1. An apparatus for regenerating energy from the dynamic interactions between the ground and a running vehicle, wherein it consists of means for transforming the energy of the movement of at least one suspension or shock absorber of the vehicle into electrical energy which can be stored in batteries located in the vehicle. 2. The apparatus for regenerating energy of claim 1, wherein there is provided a suspension or shock absorber including an electrical linear generator with the moving part (1) (equivalent to the rotor) rigidly connected to the not suspended parts (wheels) which follow the unevenness of the ground on which the vehicle is running, and with the stationary part (2) (stator) connected to the vehicle frame or body (S) . 3. The apparatus for regenerating energy of claim 2, wherein the movement transmitted from the wheels to the moving part (1) produces an electromotive force in the stationary part or stator (2) which in turn generates a current at the output connector (3) which is fed to a diode rectifier (6) and then to a lead battery (7) of capacity adapted to the used generator. 4. The apparatus for regenerating energy of claims 2 and 3, wherein there is provided a covering bellows (4) capable of protecting moving part (1) and stationary part (2) from the environmental agents which could come between and damage the parts moving to one another. 5. The apparatus for regenerating energy of claims 2 to , wherein said bellows (4) has one end connected to the casing of the stationary part and the other end is connected to that end of the moving part (1) which is not engaged in the generation of the electromotive force. 6. The apparatus for regenerating energy of claims 2 to 5, wherein a connecting cable (5) feeding the excitation current of moving part (1) to the battery of the vehicle is located within such protection bellows (4) having such a length as to cover the whole stroke of the relative movement between stationary part (2) and moving part (1) . 7. The apparatus for regenerating energy of claims 2 to 6, wherein the upper end of the moving part (1) is integral with elastic means (8) such as a piston acting on a spring or a chamber containing a compressible fluid. 8. The apparatus for regenerating energy of claim 1, wherein there is provided an electromechanical conversion system which regenerates the kinetic energy from the relative movements between body or frame and wheels of the vehicle. 9. The apparatus for regenerating energy of claim 8, wherein said system transforms the alternate movement of the axis of the suspension or shock absorber into a rotary movement by means of a gearwheel-rack mechanism. 10. The apparatus for regenerating energy of claims 8 and 9. wherein the moving part of the shock absorber ends in a rod provided with two longitudinal racks (11) facing each other, said racks engaging two pinion gears (12) which are journalled through one-way synchro-couplings (13) on two conventional alternators (14) integral with the body. 11. The apparatus for regenerating energy of claims 8 to 10, wherein the vehicle is kept in the rest position by spring suspensions of the conventional type, however, of lower rigidity, also acting as limit stops for the racks (11) , in order to prevent the ends of the racks from colliding against the pinion gears upon reaching the end of the stroke. 12. The apparatus for regenerating energy of claims 8 to 11, wherein both one-way syncro-couplings disengage from the rotor, which otherwise would rotate in the opposite direction, if the rotor of the alternator is caused to rotate in one direction by the upward thrust imparted by the rack integral with the wheel and if the following thrust is in the opposite direction. 13. The apparatus for regenerating energy of claims 8 to 12, wherein each one-way synchro-coupling causes the speed of the respective rotor to rise, if the thrust is sufficient to allow it, and does not cause any slowing down, if said thrust of the rack is not sufficient. 14. The apparatus for regenerating energy of claims 8 to 13, wherein the movement that the racks (11) transmit to the respective pinion gears (12) is transferred to alternators (14) through couplings (13) only in one way, while in the opposite way the connection is idle. 15. The apparatus for regenerating energy of claims 8 to 14, wherein the pinion gear controlling the downward movement performs a similar function with opposite direction of rotation in order to utilize also the downward phase of movement of the racks (11) . 16. The apparatus for regenerating energy of claims 8 to 15, wherein the electrical system of the vehicle consists of two alternators (14) for each shock absorber, one or more diode rectifiers (16) and one or more batteries (17) . 17. The apparatus for regenerating energy of claim 1, wherein there is provided a regeneration of the energy from the relative movements between body or frame and wheels by means of a conversion system of the oleodynamic type. 18. The apparatus for regenerating energy of claim 17, wherein the rod of a hydraulic shock absorber is connected to a spring-oleodynamic piston assembly (21) . 19. The apparatus for regenerating energy of claims 17 and 18, wherein the movement of a double-acting oleodynamic piston (21) controlled by the alternate rectilinear movement of the shock absorber cause the pressure of the user circuit to rise, which circuit feeds, through a check valve, an oleodynamic accumulator (22) which in turn feeds another accumulator (23) serving all of the suspensions through a pressure regulator (24) . 20. The apparatus for regenerating energy of claims 17 to 19, wherein the energy stored under the form of a pressure is used to generate power and to charge a battery (28) through a regulator (27) by means of an oleodynamic motor (25) connected to an alternator (26) . 21. The apparatus for regenerating energy of claims 17 to 20, wherein the operating fluid of the motor (25) is discharged to a tank (29) from which it is sucked by each piston (21) of the suspension. 22. The apparatus for regenerating energy of claims 17 to 21, wherein each pressure regulator (24) controls the inner pressure of the respective accumulator (22) by feeding the fluid to the common accumulator (23) and then to motor (25) only when the value of the pressure is sufficient so that the vehicle attitude is kept due to a minimum pressure held in each shock absorber. 23. The apparatus for regenerating energy of claims 17 to 22, wherein the common accumulator (23) is provided with a device (30) that, in case of overpressure, causes the automatic fluid reflux to the oil tank (29) . 24. The apparatus for regenerating energy of claims 17 to 23, wherein a further safety valve preventing in any case an overpressure of the common accumulator (23) is provided. 25. The apparatus for regenerating energy of claims 17 to 24, wherein each shock absorber has a hydraulic piston chamber provided with a pair of check valves for each piston action, each pair being formed of the check valve in the delivery circuit of the accumulator (22) and the check valve in the suction circuit which is connected to the oil tank (29) . 26. The apparatus for regenerating energy of claims 17 to 25, wherein an oil cooling radiator is preferably provided downstream of the oleodynamic motor (25) . 27. The apparatus for regenerating energy of the preceding claims, wherein in case the vehicle is a storage battery propulsion or a mixed propulsion vehicle, the stored electrical energy may be utilized for the propulsion making use of the electrical system and improving the range of the vehicle. 28. The apparatus for regenerating energy of the preceding claims, wherein in case of other vehicles without electrical propulsion, the stored energy may be utilized in the vehicle for any other purpose, such as the operation of electrical devices, and may be delivered by the accumulators of the electrical system. 29. The apparatus for regenerating energy from the dynamic interactions of the relative movements between the ground and a vehicle, wherein there are provided means for transforming the energy from the movement of at least one suspension or shock absorber of the vehicle into useful mechanical work and means for storing said mechanical work under the form of elastic potential energy in the vehicle.

Inventors: ZENOBI CARLO ALBERTO, ZENOBI, CARLO, ALBERTO
Applicants: ZENOBI CARLO ALBERTO, ZENOBI, CARLO, ALBERTO
Application year: 1997
Main classification: B60G17
IPC codes: B60G13, B60K25