DRYER APPARATUS FOR FIBER WEBS

Abstract: The invention relates to a dryer apparatus for fiber webs (10), such as webs of natural fiber, synthetic fiber and the like. The apparatus comprises a rotating dryer cylinder (1), the interior of which is provided with elements (8) for injecting hot heat-transfer fluid against the inner cylinder surface and for discharging it from the cylinder interior. The invention relates also to a method for heating a cylinder by injecting hot heat-transfer fluid against the inner surface of the heating cylinder.

Description: Dryer apparatus for fiber webs The present invention relates to a dryer apparatus for paper, cardboard or some other porous fiber web. The invention re- places the pressurized-steam heated cast-iron dryer cylinders available since the nineteenth century. Development in the art of paper making machines has been slow and concentrated mainly on the so-called wet end. An object of the machine is to dewater the pulp be pumped onto the machine and formed into an even fiber web. As for a newsprint machine, for example, the dewatering breaks up as follows: the wire section 98,8 %, by suction and gravitation the press section 0,6 %, by pressing - the dryer section 0,6 %, by steam-heated cylinders. The dryer section constitutes about 80 % of the total machine weight and also represents technology from decades ago. The dryer section of a paper machine, e.g. in the production of cardboard and newsprint, comprises 45 - 65 cast-iron cylinders, diameter 1,5 - 1,8 meters, fast rotating (peripheral speed 700 - 2000 meters/min.) pressure vessels. Carrying a fragile fiber web through such a complicated installation without breaking the same and as required by quality standards is one of the most demanding challenges in paper making. The dryer section also sets strict requirements for the building and subconstructions . Other factors adding to complexity include the passage of a paper web, drive, machine ventilation, pocket ventilation, steam and condensate system, dryer felts, etc. The "Yankee" cylinder is used for the manufacture of one side glazed (MG-) papers as well as cardboard and creped papers (tissue and industrial crepes) . It is a highly massive and demanding body of casting, having a diameter of 3 - 6 meters, a cylinder length of 3 - 6 meters, and a weight of 50 - 100 tons with accessories. Heretofore, there has been no viable, more preferred option available. An object of the invented apparatus is to substantially sim- plify and improve the drying of a paper web. The invention is characterized in that the cylinder interior is fitted with elements for the injection of a hot heat-transfer fluid against the inner surface of the cylinder for heating the surface, as well as elements for discharging the spent fluid from the cylinder interior, said cylinder being tight or sealed for eliminating fluid leaks. In a preferred embodiment, the cylinder is provided with a dual-jacket, including an outer jacket against whose outer surface the web to be dried is laid, and the heat-transfer fluid injection elements and discharge elements being posi¬ tioned between said jacket surfaces. In order to produce a preferred heating effect, the injection elements can be directed towards an upper segment of the inner surface of the outer cylinder jacket and the discharge elements can be respectively mounted on a lower segment within an inter¬ mediate space between the jackets. The dryer cylinder rotates around a large-diameter stationary core cylinder and it is sealed e.g. with an anti-leak packing. The core cylinder may have a diameter which is e.g. 0,5 - 1,5 meters less than that of the dryer cylinder. In a preferred embodiment, the heating elements and discharge elements are stationary relative to the cylinder. The drying cylinder can be at least partially covered by a drying hood, which is provided with an inlet and outlet duct for a drying medium, such as air, water vapor and/or an inert gas. In view of recovering waste heat, the inlet duct for a drying medium can preferably be in a heat-exchange contact with an inlet and/or outlet duct for a heat-transfer fluid, in addi¬ tion to which the outlet duct for a drying medium can be fitted with a heat exchanger (13) for recovering its waste heat, e.g. in view of heating water or air. The present invention relates also to a method for drying fiber webs, such as webs of natural fiber, synthetic fiber and the like, by means of a rotating, substantially horizontal cylin¬ der, the fiber web to be dried being laid against the outer surface thereof . An essential feature in the method is that the inner cylinder surface is injected or sprayed with a hot heat- transfer fluid and that the spent heat-transfer fluid is dis- charged from the cylinder interior. This provides an effective heat exchange between the heat-transfer fluid and the cylinder surface to be heated. Temperature of the drying cylinder sur¬ face can be raised even to exceed 300°C, which is not possible by means of conventional steam-heated equipment . The cylinder rotates on an assembly of supporting wheels and the cylinder is operated by means of a gear, a pinion, or a like drive wheel or wheel assembly in cooperation with the perimeter. The cylinder rotates around a fixedly mounted core cylinder. The core cylinder has a diameter of e.g. 1 - 5 meters and, thus, between the same and the rotating cylinder surface remains a heating duct, the distance between the surfaces being e.g. 0,3 - 1,0 meters. Hence, the cylinder core or center does not rotate and, thus, in the cylinder heating duct, it is pos- sible to extend therethrough the supply and discharge pipes and the like included in a heating system. The heating elements are immobile relative to the rotating cylinder. The core cylinder is mounted fixedly and propped against a frame structure standing on base tracks, such that the core cylinder remains as an open space for the adjustment and main- tenance of heating equipment. The core cylinder is well insu¬ lated for eliminating heat losses. There is a passage through the core cylinder even as the machine is running. A support and drive system for the dryer cylinder has been described in Pat- ent application No. 956213. In addition, in view of stabilizing its rotation, the cylinder can be equipped with external roller assemblies, which are mounted upon the core cylinder. To improve the stability of the core cylinder, the end frame structures can be connected by means of beam assemblies bracing the inner surface of the core cylinder. In order to compensate for thermal expansion of the core cylinder, one of the end rings of the cylinder is mounted on the frame structure by means of a "slip joint". The heat-transfer fluid may comprise a variety of liquids, such as water, oil, or other appropriate fluids having a high ther¬ mal capacity. Preferred is a heat-transfer oil. All that is needed for heating a cylinder surface with oil is an oil heat- ing boiler with its accessories, supply ducts with nozzles therefor and, for recirculation, a conventional syphon gener¬ ally used for condensate removal. Depending on its quality, oil is capable of providing a temperature of 300 - 500°C, i.e. higher than conventional pressure steam. The application of a large-diameter (1 - 5 meters) core cylin¬ der of this invention offers a multitude of novel features, solutions, and benefits. The horizontal cylinder rotates upon an assembly of supporting wheels. Optionally, the drive means may comprise a chain or a gearing, whereby a gearing circles the periphery, and a motor- driven gear associated therewith. Of course, other per se known drive means can also be used, the essential feature being, however, that the drive is effected by way of the cylinder periphery. A peripheral drive offers more accurate speed con¬ trol and lower energy consumption than a central drive. The cylinders are principally made of steel plates, having a possible thickness of 5 - 30 mm, the sheet being rolled and welded into a cylinder which can be turned, dressed and fin¬ ished according to intended use. The cylinder heating chamber is provided with fluid nozzles and/or other accessories by bringing the same in by way of the core cylinder and through its shell. Between the end plate of the cylinder and the sur¬ face of the core cylinder is fitted a packing for eliminating the leak of a heat-transfer fluid. The rotating cylinder is furnished with internal reinforcement rings (e.g. 1,5 - 2,0 meters apart) for retaining the cylindrical shape. The invention will now be described in more detail with refer¬ ence made to the accompanying drawings, in which fig. 1 depicts a dryer cylinder apparatus of the invention, fig. 2 shows a cross-section of fig. 1 along a line A-A, and fig. 3 shows an embodiment of the invention. Figs. 1 and 2 illustrate a horizontal metal cylinder 1 of the invention (fig. 1 shows a cross-section of the apparatus shown in fig. 2 along a sectional line A-A) . The cylinder 1 is mounted on a support frame 5. A drying hood 7 (high velocity hood) encloses partially the cylinder 1, the bottom portion remaining outside the covering hood 7 for delivering and dis¬ charging a fiber web. The drying hood can also be mounted along the sides or below the dryer cylinder. The cylinder rests on top of supporting rolls 4, some of which are provided with a drive and which, upon rotating against the periphery of the cylinder 1, rotate the cylinder. There may be a number of such drive wheels 4. A fiber web 10 to be dried is delivered onto the cylinder 1 along a supply line which is guided by feed rolls as well as by a press roll 3 pressing against the cylinder periphery. The fiber web can be brought onto a drying surface e.g. by means of a so-called dryer felt. The fiber web can also be carried through drying between a felt and the cylinder surface. The support and drive wheels 4 are located on the side periphery of the cylinder so as not to touch the actual drying surface of the cylinder 1 and, thus, lie outside the working range of the press roll. The fiber web 10 to be dried is guided onto the surface of the cylinder 1 to be carried thereby almost through a full revolu¬ tion, whereafter it is removed e.g. by way of a guide roll 2 from the drum surface and the fiber web 10 is possibly guided further to a next dryer apparatus or a winding machine or the like. The cylinder 1 is heated from inside by means of heating ele¬ ments 8 included in the interior thereof. The dryer cylinder 1 is heated from inside by means of hot-oil injection but, of course, a useful heating fluid may be any one of a number of high-boiling heating fluids. The necessary heating elements are brought inside the dryer by way of a so-called core duct. The core duct is a cylinder, having a diameter of 1 - 5 meters, and it is fixedly propped against frame structures mounted on base tracks. The cylinder can be made of steel plate with a thickness of 5 - 30 mm. The sheet is rolled into a cylinder and the edges are welded. The dryer cylinder can further be turned, dressed and finished according to intended use. Thus, the joints can be totally eliminated and the drying result is faultless. The size of the dryer cylinder 1 is of course subject to in¬ tended use and it can be for example 1,5 - 7 meters in diameter and 2 - 10 meters in length. In order to retain its shape, the cylinder is provided with an end plate as well as with rein- forcement rings at appropriate spacings. The end plates may have a height of 0,3 - 1,0 meters and they extend to the prox¬ imity (0,1 - 1,0 cm) of the jacket of the supporting cylinder. The dryer cylinder 1 operates at normal atmospheric pressure and rotates upon supporting rolls and it is rotated by means of the drive wheel 4 running along its periphery or by means of a like drive means. Thus, the heating equipment can be mounted inside the cylinder in a stationary manner. For example, when drying newsprint or cardboard, it is possible to place several, in an exemplary case 4 - 6, dryer units of the invention successively in such a geometry that results in a closed run for the fiber web. In the embodiment shown in figs. 1 and 2, the cylinder com¬ prises a dual-jacket cylinder, the space between an outer jacket 1 and an inner jacket 11 accommodating heating-oil in¬ jecting nozzles 8. There is a relatively short distance between the cylinders, resulting in a small heating chamber. The oil is heated to a temperature of 300 - 500°C with prior known technology and it is pumped through an intake manifold internally of the core cylinder to both transversely and longi- tudinally properly spaced nozzles 8 for injecting the same against the inner wall of the dryer cylinder. The nozzles 8 can be adjusted and maintained from inside the core cylinder even as the machine is running. An adjustment of the nozzle 8 re¬ sults in an adjustment of temperature profile. Since the heat- ing chamber remaining between the cylinders 1, 11 is limited and the core cylinder is effectively heat insulated, the heat loss in a dryer of the invention is minimized. The dryer cylin¬ der 1 is subjected to the action of a centrifugal force pro¬ duced by rotating motion so as to build a uniform layer of hot oil on the inner cylinder surface. The thickness of such a layer is regulated by means of a siphon 9, included in the bottom portion of the cylinder and normally used also in drain¬ ing. The high temperature of oil and its high transfer of heat to metal render the solution of the invention more effective than conventional high-pressure steam heating. Fig. 2 refers to oil heating. A supply duct 12 is used for pumping hot oil inside the cylinder 1, which is injected by way of the nozzle 8 onto the inner surface of the dryer cylinder in the top segment thereof. The oil trickled to the bottom portion of the cylinder 1 is discharged e.g. by means of the prior known syphon 9 to a heating device, wherefrom it is delivered in a heated condition and e.g. through a heat exchanger 12, wherein drying air is heated, to a drying hood 7 and onto the outer surface of a fiber web lying on the outer surface of the cylinder 1. The moist hot air emerging from the drying hood 7 is delivered to a second heat exchanger 13, wherein the water vapor condenses and at the same time the heat is transferred to water for further exploitation thereof in so-called pulp pro¬ cessing etc. One significant benefit of the invention is that the apparatus and method can be applied and used very advantageously in al- ready existing installations. Fig. 3 depicts a conventional cast-iron dryer cylinder 1 rotating upon end bearings 15, orig¬ inally intended to be heated by pressure steam. Inside such a tight cylinder is extended a heat-transfer fluid supply pipe 8 with its nozzles. This supply pipe is journalled at one end to the back wall of the cylinder 1. In addition, into the cylinder is extended a heat-transfer fluid discharge pipe 9, provided with a syphon for sucking out the fluid collected an the bottom of the cylinder and for returning it to the fluid heater for its subsequent recirculation as a hot heat-transfer fluid into the cylinder. According to the invention, it is possible to give up the use of pressure in a dryer cylinder and to improve the heating effect by simple means and at very low costs. The press roll 3 pressing a fiber web against the surface of the dryer cylinder 1 applies a high external pressure to the cylinder 1. In order to offset this, the interior of the cylin¬ der 1 can be provided with a counter-roll (not shown) in align¬ ment with the press roll 3 and adjacent to the siphon device 9. The counter-roll has its surface preferably recessed to form e.g. 10 - 50 mm deep and 10 - 50 mm wide grooves along the roll length. By virtue of the grooves, the heat-transfer fluid does not build in front of the counter-roll a layer of material affecting rotation of the cylinders and transfer of heat as the counter-roll rotates inside the cylinder. The counter-roll dimensioning is selected according to the dryer cylinder and its design, a typical length is 3 - 8 m and the diameter is less than the inner diameter of the dryer cylinder. In addition to and as an alternative for an internal counter-roll, it is possible to employ an external counter-roll which is located on the cylinder surface opposite to the press roll 3. Positioned like this, the counter-roll also presses the web 10 against the cylinder 1. The apparatus and method of the invention are applicable to the drying of all types of fiber webs, such as paper, cardboard, pulp, synthetic fiber and the like webs. The method is also highly suitable for drying a coating and yields a high-quality finish.

Claims: laims 1. A dryer apparatus for fiber webs (10) , such as webs of natu¬ ral fiber, synthetic fiber and the like, comprising a rotating, substantially horizontally installed cylinder (1) , the fiber web to be dried being laid against the outer surface thereof, c h a r a c t e r i z e d in that inside the cylinder elements (8) for injecting a hot heat-transfer fluid against the inner cylinder surface for heating said surface are provided as well as elements (9) for discharging the spent heat-transfer fluid from the cylinder interior, said cylinder (1) being tight or sealed for the elimination of leaks. 2. An apparatus as set forth in claim 1, c h a r a c t e r i z e d in that the cylinder is provided with a dual-jacket (1, 11) , against the outer surface of the outer jacket web (10) to be dried is laid, and the heat-transfer fluid injection elements (8) and discharge elements (9) being positioned between said jacket surfaces. 3. An apparatus as set forth in claim 1 or 2, c h a r a c t e r i z e d in that the injection elements (8) are directed towards an upper segment of the inner surface of the outer jacket of the cylinder (1) and the discharge elements (9) are respectively mounted on a lower segment within an in¬ termediate space between the jackets. 4. An apparatus as set forth in claim 1 or 2, c h a r a c t e r i z e d in that the dryer cylinder (1) ro- tates around a large-diameter stationary core cylinder (6) and is connected thereto with an anti-leakage packing, said core cylinder (6) having a diameter which is 0,5 - 1,5 meters less than that of the diameter of the dryer cylinder (1) . 5. An apparatus as set forth in any of the preceding claims, c h a r a c t e r i z e d in that the heating elements (8) and the discharge elements (9) are immobile relative to the cylin¬ der (1) . 6. An apparatus as set forth in claim 1, 2, 3 or 4, c h a r a c t e r i z e d in that the cylinder (1) is made of steel plate which is rolled and welded into a cylinder or cast into cylinders, which are turned, dressed and finished it nec¬ essary. 7. An apparatus as set forth in any of the preceding claims, c h a r a c t e r i z e d in that the dryer cylinder (1) is at least partially enclosed in a drying hood (7) , which is pro¬ vided with an inlet duct for a drying medium, such as air, water vapor and/or an inert gas, which duct is in a heat-ex- change contact (12) with an inlet and/or outlet duct for a heat-transfer fluid, and the outlet duct for a drying medium is fitted with a heat exchanger (13) for recovering waste heat. 8. A method for drying fiber webs (10) , such as webs of natural fiber, synthetic fiber and the like, by means of a rotating, substantially horizontal cylinder (1) , the fiber web to be dried being laid against the outer surface thereof, c h a r a c t e r i z e d in that on the inner surface of the cylinder (1) hot heat-transfer fluid is injected and that spent fluid is discharged from the cylinder interior. 9. A method as set forth in claim 8, c h a r a c t e r i z e d in that the hot heat-transfer fluid is injected towards an upper segment of the inner surface of the outer jacket of said cylinder (1) and discharged by means of a syphon element or elements (9) included in the lower seg¬ ment portion of the cylinder interior. 10. A method as set forth in claim 8 or 9, c h a r a c t e r i z e d in that the residual heat of a medium used for drying is exploited.

Inventors: RANTALA PEKKA, RANTALA, PEKKA
Applicants: PPR CONSULTING LTD OY, RANTALA PEKKA, PPR CONSULTING LTD. OY, RANTALA, PEKKA
Application year: 1997
Main classification: D21F5
IPC codes: D21F5, F26B13