Sealing method for connecting portions of heat-seal dielectric sheet material

Abstract: A sealing method for connecting portions (2, 3) of heat-seal dielectric sheet material, the method including the steps of superimposing the portions (2, 3) for sealing one on top of the other; generating a substantial vacuum between the two superimposed portions (2, 3) by exposing the portions (2, 3) to an electric field; and sealing the two portions (2, 3) together by exposing them to a heat source (13).

Description: The present invention relates to a sealing method for connecting portions of heat-seal dielectric sheet material. The present invention is particularly advantageous for use on overwrapping machines, particularly machines for cellophaning packets or cartons of cigarettes, to which the following description refers purely by way of example. In general, from documents US-A-4,182,222 and US-A-4,022,648 is known to form a substantial vacuum between two superimposed portions of heat-seal dielectric material by generating between the superimposed portions an electrostatic force of attraction by two plates arranged on the opposite sides of the superimposed portion; and sealing the two superimposed portions to each other by exposing them to a heat source. The same method defined in the preamble of claim 1 is disclosed in US-A-5,156,712; EP-A-683,034; and DE-U-9006014, which relate to the packaging field. The above method is unsuitable for joining the superimposed portions of a heat-seal dielectric sheet which is folded in tight contact with a product to be wrapped such as cellophaning machines for packets or cartons of cigarettes because the plates cannot be arranged between the superimposed portions. It is an object of the present invention to provide a method designed to overcome the above drawbacks. According to the present invention, there is provided a sealing method for connecting portions of heat-seal dielectric sheet material, the method comprising the steps of superimposing the portions for sealing one on top of the other; of forming a substantial vacuum between the two superimposed portions by generating between the portions an electrostatic force of attraction; and sealing the two portions to each other by exposing them to a heat source; the method being characterized by the fact that said force of attraction is generated when said portions are superimposed onto a surface of said a and said sheet is wrapped around said product to form a wrapping. Said force is preferably generated by forming a first given distribution of electric charges on a first surface of a first of said portions, and a second distribution of charges of opposite sign on a second surface of a second of said portions; said first and second surfaces facing each other. According to a preferred embodiment of the above method, said distributions of electric charges are formed by induction by placing the two portions inside an external electric field. According to a further preferred embodiment of the above method, said distributions of electric charges are formed by depositing charges on at least one of said portions. The present invention will be described with reference to the accompanying drawing, which shows a schematic side view, with parts in section and parts removed for clarity, of a non-limiting embodiment by way of example. Number 1 in the accompanying drawing indicates a sealing unit for sealing two portions 2 and 3 of heat-seal dielectric sheet material. In the example shown, unit 1 forms part of an overwrapping machine, in particular a cellophaning machine, for overwrapping products 4 preferably comprising packets or cartons of cigarettes made, at least externally, of dielectric material; and portions 2 and 3 constitute the end portions of a sheet 5 of heat-seal dielectric overwrapping material, preferably polypropylene, which is folded about a respective product 4 to form a tubular wrapping 6. For which purpose, sheet 5 is first folded into a U in known manner (not shown) about respective product 4, so that end portions 2 and 3 project beyond an outer lateral surface 7 of product 4; and portions 2 and 3, initially parallel to each other, are then folded in known manner (not shown) one on top of the other and onto surface 7, with portion 3 overlapping portion 2, so as to define tubular wrapping 6, which is stabilized by sealing portions 2 and 3 to each other. Unit 1 comprises an electrostatic source 8, and two parallel plates 9 and 10 made of electrically conductive material. Plates 9 and 10 define a passage 11 for receiving a product 4 and respective tubular wrapping 6 with portions 2 and 3 facing and adjacent to plate 9; and plates 9 and 10 are connected electrically to respective poles of source 8 to define the plates of a capacitor 12 for generating an electric field through passage 11. Unit 1 also comprises a sealing device 13, which is movable, in a direction 14 perpendicular to plates 9 and 10, and through a central opening 15 in plate 9, into a position temporarily contacting a sealing portion 16 of portions 2 and 3 of wrapping 6 of a product 4 located, in use, inside passage 11. In actual use, the electric field generated through passage 11 induces, on respective outer surfaces 17 and 18 of portions 2 and 3, a distribution of electric charges 19 opposite in sign to the electric charges distributed on plate 9 facing surfaces 17 and 18. At the same time, the electric field induces, on respective inner surfaces 20 and 21 of portions 2 and 3, a distribution of electric charges 22 opposite in sign to electric charges 19 distributed on outer surfaces 17 and 18. And at sealing portion 16, which is substantially defined by the superimposed portions of portions 2 and 3, the distribution of electric charges 22 of inner surface 21 of portion 3 faces the distribution of electric charges 19, of opposite sign, of outer surface 17 of portion 2 to form an electrostatic force of attraction between surfaces 17 and 21, so that portions 2 and 3 adhere and are substantially vacuum connected to each other. This therefore provides for substantially totally eliminating any air between portions 2 and 3, so that, when sealing device 13 is brought into contact with outer surface 18 of portion 3, portions 2 and 3 may be sealed with a minimum amount of heat required. According to a variation indicated by the dot-and-dash lines in the accompanying drawing, plate 10 of unit 1 is dispensed with, and plate 9 is divided into two coplanar portions 23 and 24, which are connected mechanically to each other by an insulating element (not shown), are located on either side of sealing device 13, and are connected electrically to respective poles of source 8 to generate an electric field also locally affecting sealing portion 16, and so generate said electrostatic force of attraction between portions 2 and 3.

Claims: A sealing method for connecting portions (2, 3) of heat-seal dielectric sheet (5) material, the method comprising the steps of superimposing the portions (2, 3) for sealing one on top of the other; of forming a substantial vacuum between the two superimposed portions (2, 3) by generating between the portions (2, 3) an electrostatic force of attraction; and sealing the two portions (2, 3) to each other by exposing them to a heat source (13); the method being characterized by the fact that said force of attraction is generated when said portions (2, 3) are superimposed onto a surface of a product (4) and said sheet (5) is wrapped around said product (4) to form a wrapping (6). Method according to claim 1, characterised by the fact that said attraction is generated between two plates (9, 10), said plates (9, 10) forming a passage (11) for receiving said product (4) and respective wrapping (6). Method according to claim 1, characterised by the fact that said force of attraction is generated between a first portion (23) and a second portion (24) of a plate (9) located externally of said product (4) and said wrapping (6). Method according to claim 2 or 3, characterised by the fact that said sealing step is performed by a sealing device (13) movable through an opening (15) of said plate (9) when referring to claim 3, or of one of said two plates when referring to claim 2. A method as claimed in one of the foregoing Claims, characterized in that the two portions (2, 3) are exposed to the heat source (13) on the opposite side to that facing the product (4). A method as claimed in Claim 1, characterized in that the product (4) is made, at least externally, of dielectric material. A method as claimed in one of the foregoing Claims, characterized in that said force is generated by forming a first given distribution (19) of electric charges on a first surface (17) of a first (2) of said portions (2, 3), and a second distribution (22) of charges of opposite sign on a second surface (21) of a second (3) of said portions (2, 3); said first (17) and second (21) surfaces facing each other. A method as claimed in Claim 7, characterized in that said distributions (19, 22) of electric charges are formed by induction by placing the two portions (2, 3) inside an external electric field. A method as claimed in Claims 7, characterized in that said distributions (19, 22) of electric charges are formed by depositing charges on at least one of said portions (2, 3).

Inventors: DRAGHETTI FIORENZO, DRAGHETTI, FIORENZO
Applicants: GD SPA, G.D SOCIETA' PER AZIONI
Application year: 1997
Main classification: B29C65
IPC codes: B29C65