Headbox of a paper machine with edge feed arrangements

Abstract: The invention concerns a headbox of a paper machine which is provided with a dilution profiling system, by whose means, by making use of a feedback-connected regulation system (40,100,FBS), the cross-direction basis weight profile of the paper web is controlled. The dilution profiling system comprises a feed header (12) for a dilution liquid or for a stock suspension of a consistency lower than the consistency in the headbox, out of which header feed ducts, which are provided with regulation valves (35 1 ... 35 N ), for dilution liquid are passed to the area between the front wall (11a) of the inlet header (11) of the headbox and the slice duct (17) of the headbox. In the dilution profiling system, edge feed arrangements have been integrated, which have been fitted in both of the lateral areas of the headbox. The edge feed arrangements comprise ducts by whose means it is possible to pass edge flows (Fa,Fb) from the inlet header (12) of the dilution profiling system into both of the lateral areas of the headbox, which edge flows have velocities and/or mutual velocity ratios that can be set and/or regulated. By means of said edge flows (Fa,Fb) a controlled transverse velocity component is produced in the stock suspension jet (J) so as to control the cross-direction fibre orientation profile.

Description: The invention concerns a headbox of a paper machine which is provided with a dilution profiling system, by whose means, by making use of a feedback-connected regulation system, the cross-direction basis weight profile of the paper web is controlled, said dilution profiling system comprising a feed header for a dilution liquid or for a stock suspension of a consistency lower than the consistency in the headbox, out of which header feed ducts, which are provided with regulation valves, for dilution liquid are passed to the area between the front wall of the inlet header of the headbox and the slice duct of the headbox, most appropriately into the ducts in the turbulence generator placed in said area. As is known from the prior art, the slice flow of stock suspension in the headbox must have a uniform velocity in the cross direction of the paper machine. Likewise, it is known that in said flow a detrimentally high transverse velocity can occur. In particular in the lateral areas of the web this has been detrimental, for example, in the form of strengthening of the edge wave. These known requirements have been imposed in order that it should be possible to produce a paper with homogeneous basis weight, formation and strength properties across the entire width of the web and in order that a proportion as little as possible should have to be cut off from the edges of the web. In view of meeting said requirements, it is known from the prior art, among other things, to use a solution in which a little proportion of the stock flow is removed through both side walls of the slice duct of the headbox before the stock flow is discharged onto the wire (e.g. FI Patent No. 43,812 , Beloit Corporation). A contrary solution, in which an additional flow of water is passed through the side wall, is also known ( FI Patent No. 30,095 , Valmet Oy), even though the latter solution has not been accomplished in practice, at least not by the applicant. Regarding the prior art related to the present invention, reference is also made to the US Patent No. 5,560,807 (Beloit Technologies, Inc.). Said uncontrolled transverse velocity may produce distortion of the fibre orientation profile in the web, which has an effect on the quality factors of the paper produced, such as on dimensional stability of the paper in connection with changes in moisture. The aim is that the main axes of the directional distribution, i.e. orientation, in the fibre mesh in the paper should coincide with the directions of the main axes of the paper and that the orientation should be symmetric in relation to these axes. At the edges of the stock flow duct in the headbox, of course, owing to the vertical walls, there is a higher friction. This edge effect produces a strong linear distortion in the fibre orientation profile. Profile faults of the turbulence generator in the headbox usually produce a non-linear distortion in the profile inside the lateral areas of the flow ducts. Attempts have been made to compensate for the unevenness of the basis weight profile arising from the drying-shrinkage of the paper by crown formation of the slice opening so that the slice opening is thicker in the middle of the stock jet. When the paper web is dried, the web shrinks in its middle area less than in its lateral areas, and the shrinkage is, as a rule, about 1...3 %, and in the lateral areas about 4...6 %. Said shrinkage profile produces a corresponding change in the cross-direction basis weight profile in the web, so that, owing to the shrinkage, the dry basis weight profile of a web whose cross-direction basis weight profile after the press section was uniform is changed during drying so that both of the lateral areas of the web have a slightly higher basis weight than the middle areas have. In the way known from the prior art, said basis weight profile has been regulated by means of the top slice bar of the slice opening so that the top slice bar is kept more open in the middle area than in the lateral areas. By means of said arrangement, the stock suspension is forced to move towards the middle area of the web, which further affects the profile of the fibre orientation. For the purpose of controlling said problems, what is called edge feed arrangements have been suggested, with respect to which reference is made, by way of example, to the applicant's US Patent No. 4,687,548 and to the corresponding FI Patents Nos. 70,616 and 75,377 . In these prior-art edge feed arrangements the adjustable edge flows are taken from the inlet header of the headbox so that the edge flows are composed of the stock suspension in the headbox. The edge flows are passed to both of the lateral areas of the headbox out of the inlet header either through by-pass pipes placed outside the headbox or by using adjustable lateral ducts in both of the lateral areas in the turbulence generator of the headbox. In recent years, what is called dilution headboxes have become common, in which boxes, in the cross direction of the headbox, the basis weight profile is adjusted by into different feed points in the cross direction of the headbox feeding a regulated amount of dilution liquid, for example wire water or stock suspension of a lower consistency than the stock in the headbox. With respect to these prior-art dilution headboxes, reference is made, by way of example, to the applicant's FI Patent No. 92,229 (equivalent to EP-0,633,352 A1). The object of the present invention is further development of the prior-art headboxes provided with dilution profiling systems. It is a particular object of the present invention to provide a dilution headbox of simple construction and embodiment, in which said prior-art edge flow arrangement can be applied in a novel advantageous way mainly in view of controlling the cross-direction fibre orientation distortion in the web. In view of achieving the objectives stated above and those that will come out later, the invention is mainly characterized in that, in said dilution profiling system, edge feed arrangements have been integrated, which have been fitted in both of the lateral areas of the headbox, that said edge feed arrangements comprise ducts by whose means it is possible to pass edge flows from the inlet header of the dilution profiling system into both of the lateral areas of the headbox, which edge flows have velocities and/or mutual velocity ratios that can be set and/or regulated, and that by means of said edge flows a controlled transverse velocity component is produced in the stock suspension jet so as to control the cross-direction fibre orientation profile. In the present invention, both the prior-art dilution profiling and the edge feed arrangement in itself known from the prior art have been combined in a novel synergic way so that a headbox of simple construction and easy operation and maintenance is provided. By means of the present invention, other substantial advantages of practical significance are also provided, such as the fact that the feed pressure of the lateral edge feeds need not be confined to the pressure loss in the headbox, in which case a wider range of regulation is obtained for the regulation of the cross-direction profile of the fibre orientation. According to the invention, when the dilution water of the dilution profiling system is used as the edge flow, formation of lateral splashes in the wire part is also prevented and a wire part is obtained that remains clean in operation better than in the prior art. The edge feed arrangement in accordance with the invention has no detrimental effect on the cross-direction basis weight profile of the web, because, in any case, from both edges of the web, trim strips of a width of about 10...15 cm are cut off, whereas the edge feeds in accordance with the invention are extended preferably to a width of about 5 cm only. It is a further advantage of the present invention that the lateral areas of the paper web do not become thicker than the middle area, which facilitates the handling of the web in and after the wire part. The invention carries into effect the essential advantages of synergism of a dilution profiling system and of edge feed arrangements. One of the most important ones of these advantages is the possibility to integrate the systems of pumping and processing the dilution water and the edge feed liquid. In the following, the invention will be described in detail with reference to some exemplifying embodiments and environments of application of the present invention, the invention being in no way confined to the details of said embodiments or environments. Figure 1 is a schematic side view of a headbox, in which a first embodiment of an edge feed arrangement in accordance with the invention is applied. Figure 2 is an illustration corresponding to Fig. 1 of a second embodiment of the invention. Figure 3 is a vertical sectional view taken along the line III-III in Fig. 1. Figure 4 is a vertical sectional view taken along the line IV-IV in Fig. 2. Figure 5 is a schematic illustration wider than Figs. 1...4 of an environment of application of the present invention and of the related regulation system as a process and block diagram. The headbox 10 of a paper machine shown in Figs. 1 and 2 comprises an inlet header 11, into which the stock suspension flow FM (Fig. 5) is fed from the stock system through the main stock pipe 57 (Fig. 5). The inlet header 11 is followed by a turbulence generator 14. The turbulence generator 14 comprises five rows of turbulence tubes 15 placed one row above the other, and the upstream ends 15c of said turbulence tubes are opened into the front wall 11a of the inlet header 11. The downstream ends 15d of the turbulence tubes 15 are opened into the slice duct 17, which is defined between the upper-lip wall 16a and the lower-lip wall 16b. Between the horizontal rows of the downstream orifices 15c of the turbulence tubes 15, plate-like vanes 18 have been attached by means of articulated joints 18a, which vanes extend up to the slice opening A or to the vicinity of said opening. From the slice opening A the stock suspension jet J is discharged onto the forming wire or into the gap between forming wires (not shown). The cross-direction profiles of the discharge jet J are regulated by means of the dilution profiling system, which will be described later. In the present invention, a distortion of the cross-direction fibre orientation profile of the web is controlled in compliance with the same principles by making use of edge flows Fa and Fb, which can be regulated or set. The principles of this control were already discovered by the applicant in 1984, and in this respect reference is made to the applicant's US Patent No. 4,687,548 and to the corresponding FI Patents Nos. 70,616 and 75,377. Differing from that described above, the environment of application of the present invention can be, for example, a headbox which comprises, in the flow direction of the stock suspension, first an inlet header, then a stilling chamber of the distribution manifold, a turbulence generator, and finally a slice duct, which can also be free from the vanes 18 shown in Figs. 1 and 2. In this environment of application the adjustable edge flows Fa and Fb are preferably passed in the area of said turbulence generator in the ducts in its lateral portions. The edge feed arrangement in accordance with the present invention has been integrated in a novel way expressly in connection with a dilution profiling headbox. The dilution profiling system in itself known comprises an inlet header 12 for dilution liquid, as a rule wire water, which is in Figs. 1 and 2 fitted above the inlet header 11 proper and separated from said header 11 by a partition wall 13. The dilution profiling system comes out best from Figs. 1, 2 and 4. From the dilution header 12, distribution pipes 30 are passed through a series of regulation valves 35 1 ...35 N into distribution pipes 31, from which horizontal feed ducts 32 are opened into the vertical rows of turbulence tubes 15. Thus, for each vertical row of turbulence tubes 15 there is one dilution-liquid distribution pipe 30,31, which starts from the upstream orifice 30c opened into the dilution header 12 and which ends when the feed pipe 32 is opened into the turbulence tube 15. Through the pipes 30,31,32 dilution liquid flows FD 1 ...FD N adjustable by means of the series of regulation valves 35 1 ...35 N are passed into the vertical rows of turbulence tubes 15, in which the flows of dilution liquid are mixed with the main stock flow efficiently, and in this way a system of cross-direction profiling of the basis weight of the paper web produced is provided. With respect to bringing together the main stock flow and the dilution flows and to various environments of application of the invention, reference is made, by way of example, to the applicant's FI Patent Applications Nos. 946180 and 946181 (parent application FI 901593, date of origin March 30, 1990, inventor Risto Savia). In Fig. 1, the system of regulation of the dilution profiling is illustrated schematically as the block 40. From this block 40 a series of regulation signals s 1 ...s N passes to the series of regulation valves 35 1 ...35 N . The regulation system 40 receives a feedback signal FBS from the frame 41 of measurement of the cross-direction profile of the basis weight of the paper web, which frame is fitted in the dry end (not shown) of the paper machine in a way in itself known. In accordance with the invention, the edge feed arrangement has been integrated with the dilution profiling system described above mainly for the purpose of controlling the cross-direction fibre orientation profile of the web. Above and in the following, the reference denotations a and b have been used with the reference numerals of the edge flow devices. The parts provided with the reference denotations a are seen in Figs. 1 to 4, but the parts provided with the reference b have largely not been shown, because they are identical parts placed in the opposite lateral portion of the headbox in the cross direction. It can be imagined that the parts provided with reference denotations b are seen in imaginary mirror images of Figs. 1 to 4. As is shown in Fig. 1, from the regulation system 40 the regulation signals Sa and Sb are passed, by whose means the regulation valves 25a and 25b of the edge flows F a and F b are controlled. The regulation signals Sa and Sb can represent either manual control, in addition to which, or as an alternative to which, it is possible to use closed/feedback-connected regulation systems and devices of measurement of fibre orientation profile, even on-line measurement devices. This feedback-connected system of control of fibre orientation is partly also illustrated by the measurement frame 41 and by the feedback signal FBS. In the following, with reference to Figs. 1 and 3, a first embodiment of the invention is described, in which there are by-pass pipes 20a,20b in both of the lateral areas of the headbox 10, which by-pass pipes are passed from the inlet header 12 for dilution liquid to the middle area of the turbulence generator 14 of the headbox in both lateral areas of the headbox. The by-pass pipes 20a,20b are opened into distribution pieces 21a,21b of their own. Horizontal flow ducts 23a,23b pass from the distribution pieces 21a,21b into the lateral ducts 15a,15b in the turbulence generator 15. In the lateral areas of the turbulence generator 14 in the upstream area of the lateral ducts 15a,15b there are not necessarily turbulence tubes 15 that are opened into the inlet header 11, but if such tubes are used, they can be closed, for example, at the front wall 11a of the inlet header 11. As an alternative, it is possible to use lateral ducts 15a,15b extending over the entire length of the turbulence generator 14 in the flow direction, in which case the edge flows Fa and Fb are combined with the "normal" stock suspension flows in the lateral ducts 15a,15b, and in the downstream portion of the lateral ducts 15a,15b after the by-pass pipes 20a,20b there is a combined flow of edge flows Fa and Fb and "normal" flows. The edge flows Fa and Fb are divided as component flows Fa 1 ...Fa 5 ,Fb 1 ...Fb 5 into the lateral ducts 15a,15b. By setting or regulating the flow velocities and/or the mutual ratios of the velocities of the edge flows Fa,Fb, it is possible to produce a transverse velocity in the stock suspension jet J, by means of which transverse velocity a possible distortion of the fibre orientation profile is compensated for, for example, in accordance with the principles suggested in US Patent 4,687,548 and in FI Patents 70,616 and 75,377 . According to a second embodiment of the invention shown in Figs. 2 and 4, inlet headers 26a,26b for the edge flows Fa,Fb communicate with the lateral ducts 15a,15b placed at both sides of the turbulence generator 14 of the headbox 10, preferably with vertical rows of said lateral ducts, from which headers 26a,26b vertical flow ducts 27a,27b, which become narrower in the direction of the flows Fa,Fb, are opened into the lateral flow ducts 15a,15b, which belong to the turbulence generator 14 and extend over its entire length in the flow direction. The cross-sectional area and flow area of the lateral ducts 15a,15b is preferably larger than the cross-sectional flow area of the normal turbulence tubes 15. The edge flows Fa and Fb are passed from the dilution header 12 through the pipes 30a,30b and the regulation valves 25a,25b into said distribution pieces 27a,27b and further into the vertical rows of the lateral ducts 15a,15b. The regulation valves 25a,25b of the lateral flows are controlled by means of the regulation signals Sa and Sb received from the regulation system 40 (Fig. 1). The dilution profiling system can be carried into effect in a number of modes differing from that described above. As an example of such alternative modes, reference is made to the applicant's FI Laid-Open Publication 92,229 (date of origin July 1, 1993) (corresponding Published EP Application No. 0,633,352 A1 ). When the dilution profiling system is integrated with the edge feed arrangement in accordance with the invention, for the edge feeds a difference in pressure substantially higher than in the prior art is available, which is illustrated by the following example, in which the pressure parameters are indicated in Fig. 1. In the applicant's headboxes, the difference in pressure between the inlet header and the slice duct is normally, for example, Δp 2 ≈ 0.8 bar (Fig. 2), which corresponds to the difference in pressure of the edge feeds used in connection with the applicant's prior-art edge feed arrangement. The pressure used in the inlet header for dilution liquid in a dilution headbox is typically higher than the above pressure, the pressure being, for example, Δp 1 ≈ 3 bar. This difference in pressure Δp 1 and the above difference in pressure Δp 2 ,added together ≈ 3.8 bar, is available in the edge feeds in accordance with the present invention. When the dilution profiling system is used, the headbox can be run with a slice opening A of uniform width. Moreover, the CD basis weight regulation based on cross-direction profiling of the slice opening can be omitted completely, or said profiling can be used just for basic adjustment and equalization of the slice opening A. This results in the advantage, which is in itself known, that local poorly controllable transverse flows in the stock suspension jet can be substantially eliminated. Fig. 5 is a schematic illustration wider than Figs. 1 to 4 of an example of an environment of application of the edge feed arrangement in accordance with the present invention. Fig. 5 also shows the system of regulation 100 of the headbox, which includes the system of regulation 40 shown in Fig. 1. By means of the system of regulation 100, the CD profiles of the paper machine, the dilution ratio, and the speed of the discharge jet J are controlled. The stock feed system shown in Fig. 5 includes a wire pit 51, which communicates with the short circulation 50 of the paper machine through the pump 52, from which short circulation 50 the main stock flow FM is obtained, which is passed through the main stock pipe 57 into the inlet header 11 of the headbox 10. The wire pit 51 communicates with the first feed pump 53 of dilution liquid, which pump passes the dilution liquid into the de-aerator 55. From the de-aerator 55 the dilution liquid 54 is fed through the pressure screen 56 into the dilution header 12, which can, unlike Figs. 1 and 2, also be separate from the header 11 of the headbox. From the header 12 the dilution flows FD 1 ...FD N are fed through the series of regulation valves 35 1...N into the set of distribution tubes 15 in the turbulence generator 14 in the way described above. Above, just two preferred embodiments of the invention have been described, but many other embodiments and variations are possible within the scope of the inventive idea. Nor is the invention in any way confined to the environment of application illustrated above in Figs. 1, 2 and 5, but many other environments are also possible, provided that in them a system of profiling of the CD basis weight of the web is employed, with which system the edge feed arrangement in accordance with the present invention is integrated. As an example of an alternative environment of application of the invention, reference is made to the headbox shown in Fig. 1 in said US Patent 4,687,548 (equivalent to FI Pat. 70,616 and 75,377), which headbox comprises, in the stock-suspension flow direction, in the sequence listed, an inlet header (20), a distribution manifold (19), a stilling chamber (18), a turbulence generator (16), and a slice duct (15). In this environment of application, the edge flows Fa and Fb in accordance with the invention, described above, are passed preferably to the level of the turbulence generator (16). In the following, the patent claims will be given, and the different details of the invention can show variation within the scope of the inventive idea defined in said claims.

Claims: A headbox of a paper machine which is provided with a dilution profiling system, by whose means, by making use of a feedback-connected regulation system (40,100,FBS), the cross-direction basis weight profile of the paper web is controlled, said dilution profiling system comprising a feed header (12) for a dilution liquid or for a stock suspension of a consistency lower than the consistency in the headbox, out of which header feed ducts, which are provided with regulation valves (35 1 ... 35 N ), for dilution liquid are passed to the area between the front wall (11a) of the inlet header (11) of the headbox and the slice duct (17) of the headbox, most appropriately into the ducts (15) in the turbulence generator (14) placed in said area, characterized in that in said dilution profiling system, edge feed arrangements have been integrated, which have been fitted in both of the lateral areas of the headbox, that said edge feed arrangements comprise ducts by whose means it is possible to pass edge flows (Fa,Fb) from the inlet header (12) of the dilution profiling system into both of the lateral areas of the headbox, which edge flows have velocities and/or mutual velocity ratios that can be set and/or regulated, and that by means of said edge flows (Fa,Fb) a controlled transverse velocity component is produced in the stock suspension jet (J) so as to control the cross-direction fibre orientation profile. A headbox as claimed in claim 1, characterized in that , from the inlet header (12) for dilution liquid in the dilution profiling system, by-pass pipes (20a,20b) have been passed to the lateral ducts (15a,15b) in the turbulence generator of the headbox, and that said by-pass pipes (20a,20b) are provided with regulation valves (25a,25b), by whose means said edge flows (Fa,Fb) can be controlled manually and/or by means of a system of regulation (40,100). A headbox as claimed in claim 2, characterized in that said edge flow pipes (20a,20b) are connected by means of distribution pieces (21a,21b) to the lateral tubes (15a,15b) in the turbulence generator (14) of the headbox or to corresponding lateral flow ducts, in the flow direction, preferably in the middle area of the turbulence generator (14). A headbox as claimed in claim 2 or 3, characterized in that said distribution pieces (21a,21b) comprise a flow duct (22a,22b) which extends substantially over the entire height of the turbulence generator and from which flow ducts (23a,23b) are passed to the lateral flow tubes (15a,15b) in the turbulence generator (14), the number of said flow tubes (15a,15b) being preferably at least two placed one above the other in vertical rows, and that upstream from said lateral flow tubes (15a,15b) there are no turbulence tubes or such turbulence tubes are closed. A headbox as claimed in claim 1, characterized in that from the inlet header for dilution liquid in the dilution profiling system, at both sides of the series of dilution profiling valves (35 1 ...35 N ), distributor parts (26a,26b) for dilution liquid have been connected to the lateral tubes or equivalent lateral flow ducts (15a) in the turbulence generator (14) to both lateral areas of the headbox. A headbox as claimed in claim 5, characterized in that the connection parts for the adjustable edge flows (Fa,Fb) coming from the inlet header (12) of the dilution profiling system of the headbox are placed in the vicinity of the front wall (11a) of the inlet header (11) of the headbox to feed the edge flows (Fa,Fb) into all of the lateral ducts or into a corresponding edge flow duct or ducts in the turbulence generator, and that said connection parts comprise distribution parts (27a,27b) that become narrower in the direction of flow (Fa,Fb). A headbox as claimed in any of the claims 1 to 6, characterized in that the headbox comprises a turbulence generator (14) placed between its inlet header (11) and the slice duct (17) which becomes narrower in the flow direction, and that platelike vane parts (18) have been fitted in said slice duct (17). A headbox as claimed in any of the claims 1 to 7, characterized in that the inlet header (12) provided for feeding the dilution liquid in the dilution profiling system is fitted in connection with the inlet header (11) proper of the headbox (10) as separated from said header by a partition wall (13).

Inventors: HUOVILA JYRKI, HUOVILA, JYRKI
Applicants: METSO PAPER INC, METSO PAPER, INC.
Application year: 1997
Main classification: D21F1
IPC codes: D21F1