Machine for mounting and removing tyres onto and from respective wheel rims

Abstract: A machine for removing and mounting tyres from and onto respective wheel rims comprises a base (1; 20), a platform (3; 22) rotating on the base, and a column (7; 26) which extends vertically upwards from the base to the side of the platform and supports, one following the other, two mutually slidable elements one of which carries at its end the tool (15; 33) which is to operate on the tyre bead, the element which supports the tool being also secured to the centre of the wheel rim.

Description: Machines for mounting tyres onto respective wheel rims and for performing the opposite operation are known comprising essentially a rotary platform of vertical axis provided with self-centering means for locking the wheel rim, which is overlaid by a support supporting, in a manner adjustable both in height and in horizontal direction, a tool arranged to interact with the edge, or bead, of the tyre in order to urge it below, or extract it from, the edge of the wheel rim. In known machines said tool is positioned at the end of a vertical support rod which slides within the end seat of a horizontal arm, to which the tool can be locked in height. The horizontal arm slides within the end seat of a vertical column which extends upwards from the machine base to the side of the platform which receives the tyre. Said horizontal arm is provided with means for locking it in the desired position. EP 0767098, falling under the provisions of Article 54(3)EPC and therefore being only relevant to the question of novelty, discloses a machine of the above mentioned type, further comprising a burst protection device consisting of a wheel locking member. The wheel locking member comprises a vertical rod slidably mounted at the end of the horizontal supporting arm of the mounting-demounting tool. At the lower end of said vertical rod a stationary presser of conical shape is mounted, suitable for resting on the centre hole of the wheel. The stationary presser may be used only while the inflation of the tyre does occur and the wheel is stationary, and must be set aside while the wheel rotates to be subjected to the tyre mounting-demounting operation. Said configuration presents stability problems, which are particularly serious if operating on light alloy wheel rims. In this respect, the tool is positioned at the end of a series of elements of substantial length which, if the tool is subjected to considerable stresses induced by its action on the tyre bead, are deformed to the extent of causing the tool to slip against the wheel rim. Contact between the wheel rim and tool has sometimes been prevented by providing this latter with a roller which slides on the wheel rim, to prevent damaging it. Other solutions comprise means arranged to automatically distance the tool from the wheel rim, both in the vertical direction and radially, when said rod is fixed to said arm and said arm is fixed to the vertical column which supports it. The known means have however proved ineffective in the case of light alloy wheel rims. In this respect these latter are so delicate as not to be able even to support the wheel, and require that contact be absolutely avoided, even if a slide roller is interposed. The elasticity of known tool support means offers no guarantee in this sense, in view of the minimal distance of just a few millimetres, which cannot be exceeded, between the tool and wheel rim. The object of the present invention is to provide a tool support structure in tyre mounting and removal machines which overcomes the aforesaid drawbacks. This object is attained according to the invention by a tool support structure which is secured, at least at one point, to the centre of the wheel rim under operation. The merits and the constructional and operational characteristics of the invention will be apparent from the detailed description given hereinafter with reference to the accompanying drawings, which show two embodiments thereof by way of non-limiting example. Figure 1 is a side view of a first embodiment of a tyre removal machine of the invention. Figure 2 is a section on the line II-II of Figure 1. Figure 3 is a section the line III-III of Figure 1. Figure 4 is a side view of a second embodiment of a tyre removal machine of the invention. Figure 5 is a section on the line V-V of Figure 4. Figure 6 is a perspective view of a detail of Figure 5. Figures 1 to 3 show the base 1 of the tyre removal machine, from which there extends upwards in the usual manner a rotatable shaft 2 supporting the rotary platform 3 on which the wheel rim 4 is locked by usual self-centering jaws 5. For completeness, it should be noted that the jaws 5 are made to undergo approach and withdrawal in the usual manner by the cylinder-piston unit. From the base 1 there extends upwards to the side of the platform 3 the column 7, the first portion of which is vertical, after which it bends through 90° so that its end lies above the centre of the platform 3, and hence above the centre of the wheel rim 4. To the end of the column 7 there is fixed a tube 8 of vertical axis, within the inner prismatic section of which there freely slides a rod 9. To the lower end of the rod 9 there is fixed a nosepiece or conical member 10 able to engage the central hole of the wheel rim 4. The nosepiece 10 is fixed to the rod 9 in such a manner as to be able to rotate about its axis. The vertical movements of the rod 9 are controlled by a cylinder-piston unit 11, the body of which is rigid with the column 7. In an intermediate position between the nosepiece 10 and the tube 8 the rod 9 carries a slidable member 12 provided with a seat 13 inclined to the horizontal plane. The seat 13 is prismatic and slidingly carries a prismatic arm 14, the axis of which is contained in a chordal plane of the wheel rim 4. The arm 14 is inclined such that its lower end is closer to the column 7, to said end there being fixed the tool 15 intended to operate on the tyre bead. Said tool 15 is of usual form and operates in the usual manner. The member 12 and rod 9 are locked together by a strangling plate 16 operated by a cylinder-piston unit 17. The plate 16 is positioned below the member 12 such that its tightening results in automatic raising of the member 12. The arm 14 and the member 12 are likewise locked together by a strangling plate 18 operated by a cylinder-piston unit 19. The strangling plate 18 is positioned on that side of the member 12 facing the column 7 so that when the strangling plate is tightened the tool 15 is automatically made to approach the column 7. The travel movements caused by tightening the strangling plates 16 and 18 are such as to withdraw the tool 15 a certain distance from the edge of the wheel rim 4 both vertically and horizontally. By resting on the centre of the wheel rim, the structure comprising the column 7 and the rod 9 becomes sufficiently rigid as not to deform under the action of the forces transmitted by the tool 15 when it interferes with the tyre bead, hence ensuring the absence of undesirable contact between the tool 15 and the wheel rim 4. Finally, the reference numeral 888 indicates means for operating said strangling devices. Figures 4 to 6 show a second embodiment of the invention, suitable for application to already existing tyre removal machines. Said figures show the base 20 of a traditional tyre removal machine from which the rotary shaft 21 extends upwards to support the rotary platform 22. The wheel rim 23 is placed on the platform 22 and maintained locked and centered thereon by usual self-centering jaws 24 operated by the piston 25. To the side of the platform 22 there extends upwards the vertical column 26, which in the illustrated version can be inclined by rotation about the pivot 27, and is maintained in the vertical position by a catch 271. At the top of the column 26 there is positioned a tube 28 with its axis perpendicular to that of the column, and in which there slides a prismatic arm 29. The arm 29 is locked by a strangling plate 30, the operation of which automatically causes the arm 29 to travel towards the left in Figure 4. At the end of the arm 29 there is positioned a tube 31 of vertical axis within which a rod of prismatic section slides freely. The rod 32 is locked to the tube 31 by a strangling device, not shown, which when tightened automatically causes the rod 32 to undergo a small upward movement. The usual tool 33 for interacting with the tyre bead is fixed to the lower end of the rod 32. According to the invention, above the tool 33 the rod 32 carries a first slidable member 34 supporting a horizontal arm 35. On the horizontal arm 35 there slides a second member 36 carrying a conical member 37 to be securely inserted into the central hole in the wheel rim 23. From Figures 5 and 6 it can be seen that the slidable member 34 is composed of two jaws 341 and 342 arranged to embrace the rod 32, so clamping it. Between the two jaws 341 and 342 there acts a bolt 343 maintained in position by the bracket 344, and screwed into a nut 345 having an operating appendix 346. The nut is positioned to the side of the horizontal arm 35, and is in contact with the jaw 342 by virtue of the spacer 347 which is integral with said nut. The arm 35 is welded to the jaw 342 and carries said slidable member 36 as stated. The member 36 comprises two mutually perpendicular clamping seats, of which one 355 accommodates the arm 35, and the other 38 accommodates a first pin 39. To the first pin 39 there is fixed a second pin 40, parallel to but non-aligned with the first pin, and coaxial to and rigid with the conical member 37. By virtue of the non-alignment, the axis of the conical member 37 can be located exactly in the vertical plane passing through the axis of the rod 32. The conical member 37 is clamped onto the arm 35, and the rod 39 onto the member 36, by a single bolt 41 which is inserted through a seat perpendicular to the axis of both said clamping seats, and is screwed into a nut 42 provided with an operating appendix 43. The operation of the device is evident. The operator manually brings the tool 33 into contact with the edge of the wheel rim 23, and then locks it in position by operating both the said strangling devices, which automatically results in separation from the wheel rim. The operator then inserts the conical member 37 into the central hole in the wheel rim, and locks it by means of the nuts 345 and 41. In this manner, by virtue of the invention a very rigid support structure for the tool 33 is obtained, hence preventing deformation which could cause undesired contact between the tool and the wheel rim.

Claims: A machine for removing and mounting tyres from and onto respective wheel rims, comprising a base (1; 20), a platform (3; 22) rotating on the base, and a column (7; 26) which extends vertically upwards from the base to the side of the platform and supports, one following the other, two mutually slidable elements one of which carries at its end the tool (15; 33) which is to operate on the tyre bead, and means suitable to be secured to the centre of the wheel rim said means suitable to be secured to the centre of the wheel rim comprising a frusto-conical member (10) coaxial with the said platform and free to rotate about its axis. A machine as claimed in claim 1, characterised in that the column (7) extending upwards from the base (1) to the side of the platform is upperly curved above the platform and comprises at its end a slide and guide seat (8) of vertical axis, coaxial with the underlying rotary platform, to receive a rod (9) to the end of which there being slidingly mounted a member (12) which slidingly accommodates an arm (14), to the end of which the tool (15) to come into contact with the tyre bead is secured. A machine as claimed in claim 2, characterised in that said member (12) comprises two substantially mutually perpendicular guide seats within which said rod and said arm slide, with each seat there being associated a strangling plate (16, 18) operated by a pneumatic cylinder-piston unit (17, 19), and which when inclined locks the rod or arm while simultaneously causing it to undergo a movement such as to space the tool from the wheel rim edge. A machine as claimed in claim 1, characterised in that the column (26) which extends vertically upwards to the side of the platform (22) upperly comprises a tube (28) of substantially horizontal axis for supporting and guiding a slidable arm provided at its end with a tube (31) of substantially vertical axis for supporting and guiding a vertical rod (32) carrying at its lower end the tool (33) which is to come into contact with the tyre bead, said rod carrying a first slidable member (34) supporting a horizontal arm (35), at the end of which there slides a second member (36) carrying a conical member (37) to be inserted and locked into the central hole in the wheel rim. A machine as claimed in claim 4, characterised in that said second member comprises two mutually perpendicular seats for supporting and guiding respectively the horizontal arm (35) and a first vertical pin (39), which is rigid with a second vertical pin (40) which is parallel to but non-aligned with it and to the end of which the frusto-conical member (37) is fixed. A machine as claimed in claim 5, characterised in that said two seats are elastically deformable by the action of a single bolt (41, 42) operable by a lever (43), to simultaneously lock the horizontal arm and the first vertical pin within said seats respectively.

Inventors: CORGHI REMO, CORGHI, REMO
Applicants: CORGHI SPA, CORGHI S.P.A.
Application year: 1997
Main classification: B60C25
IPC codes: B60C25