Isobutylene polymers having acrylic functionality

Abstract: The present invention introduces a method for preparing an acrylic-functional polyisobutylene polymer or copolymer, said method comprises reacting a polyisobutylene polymer or copolymer, which contains at least one carbon-bonded silanol group in its molecule, with a silane having both an acrylic-containing group and a silicon-bonded hydrolyzable group in its molecule.

Description: The present invention introduces a method for preparing a polyisobutylene (PIB) polymer or copolymer, in which at least 50 mole percent of the repeat units are isobutylene units and in which at least one acrylic-containing group is in its molecule. Hydrocarbon polymers containing reactive functional groups are known in the art. For example, JP-A 7-102017 (1995) to Kanegafuchi Chemical Industries Company discloses the preparation of various polymers having terminal unsaturation by reacting a corresponding hydroxyl-terminated polymer with a compound selected from an allyl halide, an acrylic acid, an oxirane ring-containing compound, having carbon-carbon double bonds or a compound containing an isocyanate group and carbon-carbon double bonds in its molecule. The starting polymer, which must contain an average of at least 1.1 hydroxyl groups per molecule, is prepared by carrying out a chain scission of the hydrocarbon polymer chain by reacting it with ozone, followed by reduction with lithium aluminum hydride. This method for producing a hydroxy-functional precursor polymer has a disadvantage in that the chain scission results in an undesirable reduction of polymer molecular weight, as demonstrated in Reference Example 1 of said publication. In another approach, allylic functionality on PIB is converted to hydroxyl by a hydroboration-oxidation sequence. This two-stage process employs treatment of the polymer with diborane or 9-borabicyclo{3.3.1}nonane (9-BBN), followed by reaction with hydrogen peroxide, to convert C=C groups to alcohol-containing groups. Hydroboration with diborane results in some secondary hydroxyl formation, whereas 9-BBN is highly regioselective and gives only primary alcohols. Thus, this technique is used to prepare a polyisobutylene polymer having at least one end group of the formula -CH 2 CH 2 CH 2 -OH. This hydroxyl group is, in turn, reacted with, e.g., acryloyl chloride to provide a polymer having an end group of the formula -CH 2 CH 2 CH 2 -O-C(O)CH=CH 2 . Unlike polymers containing vinylic unsaturation, acrylic-functional polymers are highly desirable since they are readily cured by exposure to ultraviolet (UV) radiation when combined with a photoinitiator. They therefore find utility in coating, ink and paint applications. However, even these systems have distinct disadvantages in that the hydroboration of allyl-functional polyisobutylene is difficult. In addition to being quite expensive, the boranes are flammable and react violently with water and are therefore hazardous. Furthermore, the above mentioned oxidation of the hydroboration product by H 2 O 2 adds to the complexity of this synthesis scheme. EP-A-134 678 describes polymers with alpha-alkylacrylate functionality that is added to an olefinically unsaturated polymer by reacting with an acrylic-functional grafting agent in the presence of a hydrosilation catalyst to produce a polymer with at least one alpha-alkylacrylate group attached pendently thereto. EP-A-252 372 refers to an isobutylene polymer having at least one silicon-containing group that is crosslinkable by the formation of a siloxane bond. EP-A-560 131 describes a partially crosslinked polymer composition comprising a copolymer of 25 to 97 wt-% of a propylene copolymer containing 0.1 to 15 wt-% of copolymerized C 2 - to C 10 -alk-1-en group and 3 to 75 wt-% of a second propylene copolymer containing 15 to 80 wt-% of copolymerized C 2 - to C 10 -alk-1-en monomers and an organosilane compound containing unsaturated groups. There is a need for an method for the production of acrylic-functional PIB and corresponding copolymers of isobutylene, which do not have the above drawbacks. Particularly, there is a need for telechelic (i.e., having two identical reactive end-groups) polymers, such as telechelic acrylic-functional PIB. Such polymers having acrylic end groups are reactable through chain extension and/or crosslinking schemes to produce cured compositions having a precise molecular weight between crosslinks. Therefore, more predictable and controllable properties are achieved than corresponding systems which contain randomly spaced reactive groups. It has now been found that acrylic-functional PIB homopolymers and PIB copolymers, including acrylic telechelic polymers, are obtainable by a facile reaction scheme comprising reacting a silanol (i.e., -SiOH) functional PIB polymer or copolymer with a silane having at least one acrylic-containing group as well as a silicon-bonded hydrolyzable group in its molecule. A distinct advantage of this process is that the difficult and hazardous steps associated with the aforementioned methods of synthesis for alcohol-ended polymers of the prior art are avoided. The present invention therefore provides a method for preparing an acrylic-functional polyisobutylene polymer, in which at least 50 mole percent of the repeat units are isobutylene units, comprising reacting (A) a polyisobutylene polymer, in which at least 50 mole percent of the repeat units are isobutylene units, and in which at least one carbon-bonded silanol group is present in its molecule; and (B) a silane of the formula wherein R is independently selected from hydrocarbon groups having 1 to 14 carbon atoms or halogenated hydrocarbon groups having 1 to 10 carbon atoms, X is a hydrolyzable group, G is an alkylene oxide group having 1 to 4 carbon atoms and L is selected from hydrogen atom or an alkyl radical having 1 to 4 carbon atoms. The invention further relates to an acrylic-functional PIB which is prepared by the above method, said acrylic-functional PIB having in its molecule at least one group of the formula -SiR (3-n) {OR 2 Si-G-C(O)C(L)=CH 2 } n wherein R is independently selected from a hydrocarbon group having 1 to 14 carbon atoms or a halogenated hydrocarbon group having 1 to 10 carbon atoms, G is an alkylene oxide group having 1 to 4 carbon atoms, L is selected from hydrogen atom or an alkyl radical having 1 to 4 carbon atoms and n is 1 or 2. The claimed invention also relates to an aqueous emulsion of the above described acrylic-functional PIB polymer or copolymer. A further aspect of the present invention is a method for protecting a substrate comprising coating said substrate with a curable composition comprising the acrylic-functional polyisobutylene polymer or the aqueous emulsion, and then curing said curable composition or emulsion. The present invention further relates to a method for fabricating an insulating glass construction comprising at least two glass sheets having a space therebetween, said method comprising (i) interposing a curable sealant composition between said glass sheets, said sealant composition being located at the peripheral areas of said sheets to exclude moisture from said space; and (ii) curing said sealant composition, characterized by said curable sealant composition being the acrylic-functional polyisobutylene polymer. The acrylic-functional PIB of the present invention contains at least one siloxane-bonded acrylic-containing group of the formula -SiR (3-n) {OR 2 Si-G-C(O)C(L)=CH 2 } n (i). For this invention, the term "acrylic" denotes an acryl or alkyl-substituted acryl group, as further described infra. In formula (i), R is independently selected from a hydrocarbon group having 1 to 14 carbon atoms or a halogenated hydrocarbon group having 1 to 10 carbon atoms, excluding groups containing aliphatic unsaturation. R preferably contains fewer than 7 carbon atoms. Examples of suitable R radicals are alkyl radicals, such as methyl, ethyl, propyl, pentyl, octyl, undecyl and octadecyl; cycloaliphatic radicals, such as cyclohexyl or cyclooctyl; aryl radicals such as phenyl, tolyl, xylyl, benzyl, alpha-methyl styryl and 2-phenylethyl; and chlorinated hydrocarbon radicals such as 3,3,3-trifluoropropyl, 3-chloropropyl, chlorobenzyl and dichlorophenyl. Preferably, R is selected from alkyl radicals having 1 to 6 carbon atoms or phenyl. Most preferably, each R is a methyl radical. G is a difunctional alkylene oxide group having 1 to 4 carbon atoms. Preferred G groups are represented by a formula selected from the group consisting of -CH 2 O-, -CH 2 CH 2 O-, -CH 2 CH 2 CH 2 O- and -CH 2 CH(CH 3 )CH 2 O-, preferably -CH 2 CH 2 CH 2 O-. L in formula (i) is selected from hydrogen atom or an alkyl radical having 1 to 4 carbon atoms. Preferably, L is either hydrogen or a methyl radical, corresponding to acryl and methacryl functionality, respectively. In the above formula, n is 1 or 2, preferably 1. The backbone of the instant acrylic-functional PIB polymer is any linear or branched polymer or copolymer thereof, wherein at least 50 mole percent, preferably at least 80 mole percent, of the repeat units are isobutylene units of the following formula: One or more hydrocarbon monomers, such as isomers of butylene or styrene and derivatives of styrene, isoprene and butadiene, are copolymerized with isobutylene. The preferred co-monomer is selected from 1-butene, α-methyl styrene or isoprene. Most preferably, the polymer is a homopolymer essentially consisting of isobutylene units. In our claimed polymer or copolymer, the above acrylic-containing group (i.e., the group shown in formula (i)) is positioned either along the chain, at one or both terminals thereof, or any combination of the above. As used herein, the term "polymer" is generic to any of polymers, oligomers and copolymers, all of which are useful as the instant invention. However, to prepare our acrylic-functional PIB polymers, the polymer (A) must contain, or be modified to contain, at least one carbon-bonded silanol group (i.e., -C-SiOH). This silanol-functional PIB polymer has its silanol groups located along the polymer chain or at the terminals thereof. Such silanol-functional PIBs are known in the art. For example, JP-A 7-053882 (1995) discloses the hydrosilation of an allyl-functional PIB with an SiH-functional cyclic polysiloxane, followed by hydrolysis in the presence of a palladium catalyst. Further, an alkoxy-functional PIB may be hydrolyzed to provide the silanol-functional polymer. For other suitable methods for the synthesis of a silanol-functional polymer, the interested reader is referred to the article by P. D. Lickiss in Advances in Inorganic Chemistry, v. 42, p. 142 (1995). Preferably, the silanol-functional PIB polymer (A) is prepared by first silylating the corresponding allyl- or vinyl-functional polymer with a silane of the formula HSiR (3-x) (Z) x (ii) followed by hydrolysis of the resulting hydrolyzable group containing functional polymer. In formula (ii), R is as defined above, Z is a hydrolyzable group, such as halogen, alkoxy, acyloxy, alkenyloxy, oximo and aminoxy and x is 1 or 2. Preferably, Z is chlorine. This scheme is illustrated by the following two equations, wherein "(Polymer)" represents the polymer chain residue and Z is chlorine. (Polymer)-CH=CH 2 + HSiR (3-x) (Cl) x → (Polymer)-CH 2 -CH 2 -SiR (3-x) (Cl) x (Polymer)-CH 2 -CH 2 -SiR (3-x) (Cl) x + H 2 O → (Polymer)-CH 2 -CH 2 -SiR (3-x) (OH) x The first of these reactions is typically catalyzed by a hydrosilation catalyst, such as platinum on carbon, chloroplatinic acid or a platinum complex, as are known procedures in the art. Typically, this reaction is conducted either neat or, preferably, in an organic solvent solution at a temperature of 0 to 250°C., preferably 20 to 150°C., most preferably at 40 to 100°C. When Z is chlorine, the second (hydrolysis) reaction is generally carried out at 0 to 60°C., preferably in the presence of a base such as sodium bicarbonate which is used to neutralize the hydrochloric acid generated. To prepare the acrylic-functional PIB polymer of this invention, the silanol-functional PIB polymer (A), such as that shown formula (iv), is reacted with a silane (B) of the formula wherein R, G and L have their previously defined meanings. In formula (v), X is a silicon-bonded hydrolyzable group capable of condensing with the silanol group of (A) to form a siloxane (i.e., Si-O-Si) linkage, or capable of hydrolyzing to form an SiOH group on silane (B), which in turn is then condensed with the SiOH of silanol-functional PIB polymer (A) to form a siloxane linkage. The X groups are selected from the hydrolyzable Z groups previously described in connection with silane (ii) used to prepare the silanol-functional PIB (A). Preferably X is chlorine and the preferred silane (v) is either 3-acryloxypropyldimethylchlorosilane or 3-methacryloxypropyldimethylchlorosilane. The following equation illustrates the case where the silanol-functional polymer has the formula (iv): (Polymer)-CH 2 -CH 2 -SiR (3-x) (OH) x + XSi(R 2 )-G-C(O)C(L)=CH 2 → (Polymer)-CH 2 -CH 2 -SiR (3-x) (O-Q) x wherein Q is -Si(R 2 )-G-C(O)C(L)=CH 2 and R, G, L and x have their previously defined meanings. This reaction is typically performed in an organic solvent solution (e.g., tetrahydrofuran (THF), diethyl ether, chloroform, toluene hexane, or mixtures thereof). As the skilled artisan will appreciate, the reaction temperature used for this condensation will depend upon the particular X group, since some X groups react readily at room temperature, while others require elevated temperatures or even the presence of a condensation catalyst to complete the reaction. The particular combination required is well within the knowledge of one of ordinary skill in the art and optimum combinations are readily determined by routine experimentation. In a preferred embodiment, X is chlorine and the latter reaction is generally conducted in the presence of an acid acceptor, such as pyridine, triethylamine and dibutylamine, to neutralize the hydrochloric acid formed as a byproduct. In this embodiment, the reaction temperature is preferably 0 to 100°C. A preferred polymer of our invention is a homopolymer essentially consisting of isobutylene units. Such a PIB, which contains one unsaturated group and which is readily converted to a silanol-functional PIB, and then subsequently converted to an acrylic-functional PIB, by our methods claimed therein, is available commercially in a variety of molecular weights from, e.g., the Amoco Chemical Company (Chicago, IL) under the trade name Indopol TM , from BASF Aktiengesellschaft (Germany) under the trade name Glissopal TM and from BP Chemicals Ltd. (England) under the trade name Ultravis TM . Even more preferred, is a telechelic PIB having approximately two such unsaturated groups (i.e., a functionality of 2.0) which is conveniently converted to silanol groups and, in turn, to acrylic groups. A telechelic PIB having allyl terminal groups is conveniently prepared by methods of US Patent 4,758,631. The acrylic-functional PIB polymers herein, which contain only one acrylic group, find utility as intermediates in the preparation of graft copolymers with other acrylic-functional monomers. When the polymer contains two or more acrylic groups, it may be used in a composition which is cured by heat, visible light or UV radiation. For heat cure, free-radical initiators such as benzoyl peroxide, azobisisobutyronitrile or meta-chloroperoxybenzoic acid are generally added. When a photocure is desired, a photoinitiator, such as 2-hydroxy-2-methyl-l-phenyl-propan-1-one, 2,2-dimethoxy-2-phenyl-acetyl-phenone, acetophenone, benzophenone, benzoin, benzil or a derivative thereof, is admixed with the acrylic-functional PIB polymer and this dispersion is then exposed to UV radiation according to procedures well known in the art. Further, it is also contemplated herein that the acrylic-functional PIB polymers of our invention can be cured by exposure to an electron beam or by the addition of an amine crosslinker (i.e., via a Michael addition reaction). Telechelic acrylic-functional polymers are preferred since they allow precise control of molecular weight between crosslinks and, therefore, the physical properties of the resulting cured product. These curable materials, particularly when formulated with crosslinkers, fillers, catalysts, pigments, stabilizers, and inhibitors, are useful as sealants, adhesives or coatings for applications such as sealing insulating glass structures and as wood or masonry protectants. When the acrylic-functional PIB polymer of this instant invention is formulated as a curable sealant composition (e.g., with an initiator and one or more additional components), it is particularly useful in the fabrication of insulating glass (double-layered glass) constructions. These constructions consist of two or more glass sheets placed in superposition with an inert gas, partially evacuated or "dead air" space between said sheets. A curable sealant composition is generally interposed between the glass sheets and is located at the peripheral areas thereof. This sealant composition communicates with the interior surfaces of the glass sheets and, when the composition is cured, it bonds to these surfaces and forms a barrier which excludes moisture from the space between the sheets. There are many such insulating glass constructions known in the art and it is contemplated that any of these designs, which rely on a curable sealant composition to exclude moisture from the space between glass sheets, will benefit from the use of curable compositions comprising our acrylic-functional PIB polymers since these adhere well to glass substrates and exhibit low moisture transmission rates. In this regard, those skilled in the art will, of course, appreciate that such insulating glass constructions employ a continuous sealant section interposed between the glass surfaces or this sealant section may be interrupted by a rigid or elastomeric spacer (e.g., a glass-sealant-spacer-sealant-glass sandwich construction). An example of a typical insulating glass construction is provided in US Patent 5,120,379. In another embodiment, our acrylic-functional PIB polymers are dispersed in a water phase to form an aqueous emulsion (latex). A sufficient amount of a conventional non-ionic, cationic or anionic surfactant (or a mixture thereof) is admixed with our claimed polymer, and any of the optional ingredients, and this combination is then emulsified in water by mixing at high shear in a homogenizer or Sonolator TM . Alternatively, an aqueous emulsion of our acrylic-functional PIB polymer is first prepared by mixing the polymer with water and surfactant and by then subjecting this combination to high shear. This emulsion is then thoroughly mixed with other emulsified components, as desired for a given application. These aqueous emulsions are then coatable onto various substrates and cured thereon by exposure to heat, visible light or UV radiation using the appropriate initiator. Such a coating imparts a waterproof characteristic to the substrate. Typical substrates which are so coated include metals, such as aluminum, steel, iron and brass; masonry, such as concrete, marble and stone; cellulosics, such as paper, cotton, fiberboard, cardboard, wood; woven as well as non-woven fabrics; and plastics, such as polycarbonate. The following examples are presented to further illustrate the compositions and method of this invention, which are further delineated in the appended claims. All parts and percentages in the examples are on a weight basis and all measurements were obtained at 25°C., unless indicated to the contrary. In the examples, molecular weight of each polyisobutylene (PIB) was determined by gel permeation chromatography (GPC) using standard PIB samples for molecular weight calibration. 13 C and 29 Si Nuclear Magnetic Resonance (NMR) spectroscopy were used to confirm molecular structure. Example 1 Telechelic allyl-functional PIB was prepared by the method of US Patent 4,758,631. This allyl-functional PIB had a number average molecular weight (M n ) of 5,050 and a weight average molecular weight (M w ) of 6,600. The degree of allyl end capping was determined by using signals from the aromatic carbon atoms of the polymerization initiator as internal reference in a 13 C NMR analysis, this functionality being 1.9 ± 0.1. The allyl-functional PIB was, in turn, converted to a telechelic dimethylchlorosilyl-functional PIB by hydrosilation with dimethylchlorosilane, as follows. Three hundred grams of the allyl-functional PIB was dissolved in 200 g of toluene and charged to a three-neck flask fitted with a magnetic stirring bar, condenser and dropping funnel. A reaction product of chloroplatinic acid and divinyltetramethyldisiloxane (150 µl of a catalyst complex prepared by U.S. Patent 3,419,593 which contained 4.22% Pt) was added and the resulting solution was heated to 70°C. under an atmosphere of 2 volume percent of oxygen in nitrogen. Dimethylchlorosilane was then added dropwise. After 1 ml of the silane had been introduced, the color of the solution changed to a golden yellow and the heating was stopped. The addition rate of silane was then controlled to maintain a temperature of 65 to 70°C. (total silane added = 28.35 g; 33.35 ml; addition time = 30 minutes). The solution was stirred overnight at 70-75°C. and the solvent and excess silane were removed by a rotary evaporator at 85-90°C. at 0.27-0.67 kPa (2-5 torr) in 3 hours. A pale yellow polymer was obtained. NMR analysis confirmed a PIB polymer wherein the allyl functionality was quantitatively converted to end groups of the formula -Si(Me 2 )Cl, where Me is, and hereafter denotes, a methyl radical. GPC indicated M n = 5,442; M w = 7,039. Example 2 A one liter flask equipped with a magnetic stirring bar was charged with 300 g of the telechelic dimethylchlorosilyl-functional PIB polymer of Example 1 and 200 g of tetrahydrofuran (THF). The contents were warmed to 45°-50°C and a solution of sodium bicarbonate in water (20 g in 200 g water) was added dropwise while stirring. This mixture was stirred for an additional hour. The organic and water layers were separated and the water layer was washed twice with 50 ml portions of THF, each of which was combined with the organic layer. The latter solution was dried over Na 2 SO 4 overnight, filtered and the solvent removed using a rotary evaporator at 70°C. to yield 290 g of a pale yellow to off-white polymeric material. Analysis by 29 Si NMR confirmed the presence of a telechelic dimethylsilanol-functional PIB having end groups of the formula -Si(Me 2 )OH. Example 3 A 250 ml, 3-neck flask equipped with a magnetic stirring bar, water condenser and a nitrogen purge was charged with 33 g of the telechelic dimethylsilanol-functional PIB of Example 2, 40 g of THF and 3.98 g (0.0176 mole) of 3-methacryloxypropyldimethylchlorosilane. Triethylamine (1.78 g; 0.011 mole) was next added under an atmosphere of nitrogen. The mixture was heated at 60°C. for 30 minutes and stirred further for 60 minutes at room temperature. It was filtered through a pressure filter and the solvent and excess reactants were removed by vacuum distillation. An off-white polymeric material was obtained. It had the following structure, consistent with 13 C and 29 Si NMR analyses. wherein PIB represents the residue of the polyisobutylene chain. The above prepared methacrylate-functional telechelic PIB (4.25 g) was then mixed with 0.127 g of Darocur® 1173 (2-hydroxy-2-methyl-1-phenyl-propan-1-one from Ciba-Geigy; Terrytown, NY). This combination was coated onto glass, as well as onto aluminum plates, and each coated substrate was exposed to ultra violet light (Ultracure TM 100; 100 Watt lamp; mercury vapor). In each case, the coating gelled within 10 seconds of UV exposure and was cured (i.e., an elastomeric film could be lifted off the substrate) within 20 seconds of exposure. Example 4 Glissopal TM 1000 was hydrosilylated with dimethylchlorosilane as follows. Glissopal TM 1000 is a PIB having a high proportion of terminal double bonds and having a Mn of 1,180. It is a product of BASF Aktiengesellschaft (Germany). A blend of 400 g of Glissopal TM 1000 and 76 g of Me 2 Si(H)Cl was placed in a flask and hydrosilated by the procedure of Example 1 (200 µl of catalyst were used). The resulting hydrosilated product (105 g) was dissolved in 225 g of THF. Sodium bicarbonate solution (10 % in water; 100 g) was slowly added. The mixture was shaken vigorously for 2 to 3 minutes. The water organic layers were separated and the latter was dried over Na 2 SO 4 for 10 minutes. The salt byproduct was filtered through a pressure filter and the solvent was removed by vacuum distillation. A pale yellow polymeric material was obtained. IR and 29 Si NMR showed the presence of SiOH groups but very little Si-O-Si structure. M w at this point was 2,180 and M n was 1,500. The above SiOH-functional PIB (97 g, 0.08 mole) was dissolved in THF (125 g) and this solution was charged to a 500 ml 3-neck flask equipped with a magnetic stirring bar and a nitrogen purge. Triethylamine (12.24 g, 0.12 mole) was added under an atmosphere of nitrogen. 3-Methacryloxypropyldimethylchlorosilane (18 g, 0.08 mole) was slowly added and the mixture was stirred overnight at room temperature (RT). This product was filtered through a pressure filter and the solvent and excess reactants were removed by vacuum distillation. A pale yellow polymeric material was obtained which had a M w of 2,070 and M n of 1,540. Its structure was consistent with the formula (PIB)-Si(Me 2 )OSi(Me 2 )-CH 2 CH 2 CH 2 -OC(O)C(Me)=CH 2 wherein PIB represents the residue of the polyisobutylene chain. Example 5 The procedure of Example 1 was used to prepare a telechelic PIB having -Si(Me 2 )Cl end groups. In this case, 400 g of the allyl-functional PIB were silylated with 45 ml of the dimethylchlorosilane using 200 g of toluene as solvent and 150 µl of platinum complex as catalyst. The resulting polymer was isolated and then hydrolyzed by the procedure of Example 2 using 30 g of NaHCO 3 in 300 g of water and 300 g of THF as solvent. Two portions (100 g each) of THF were used to wash the water phase. The resulting silanol-functional PIB had M n = 5,937 and M w /M n = 1.356. The above silanol-functional PIB (220 g) was reacted with 18.15 g of 3-methacryloxypropyldimethylchlorosilane by the procedure of Example 3 using 12 g of triethylamine as the acid acceptor. The resulting telechelic acrylic-functional PIB (240 g) was stabilized with 4-methoxyphenol (50 mg/100 g polymer) and analysis indicated M n = 6,280 and M w /M n = 1.32. Example 6 A telechelic methacryloxy-functional PIB as prepared in Example 3 (16.3 g) was charged to a Hauschild TM dental mixer cup. Nuodexoctoate cobalt 6% TM (0.064 g) was added and the contents were homogenized by mixing for 12 seconds. Nuodexoctoate cobalt 6% TM is a combination of 37% cobalt-2-ethylhexoate and 0.1% hydroquinone in 63% VM &P naphtha (Huls™ America, Piscataway, NJ). A surfactant (0.489 g) having the formula was added and the contents homogenized in two (12 second) each steps. The resulting dispersion of surfactant in the acrylic-functional PIB was white and it was mixed with 6.3 g of deionized water. Part of the resulting emulsion (13.05 g) was further diluted by adding deionized water (15.27 g) to provide an emulsion having a solids content of 30%. The average particle size of the dispersed organic phase was 1,049 nm. The above emulsion was coated on various types of wood panels (pine, cedar, oak and ash) and these were, in turn, exposed to simulated sun light (i.e., including UV frequencies) in a hood. The surface of each coating was dry in 30 minutes. The coatings all cured within 24 hours. Example 7 The procedure of Example 6 was repeated wherein 22 g of the telechelic methacryloxy-functional PIB were homogenized for 12 seconds with 0.098 g of the Nuodexoctoate cobalt 6% TM and 0.743 g of zirconium octoate 12% TM . Dioctyl sulfosuccinate sodium salt (0.297 g) and 1.12 g of Tergitol TM TMN-6 (50% in water) were added and the contents were homogenized twice at 12 seconds each. Zirconium octoate 12% TM is a dispersion of zirconium octoate and 2-ethylhexanoic acid in aliphatic petroleum distillates (Huls™ America). Tergitol TM TMN-6 is a product of Union Carbide Corporation (Danbury, CT) and is an ethoxylated trimethylnonanol having an HLB of 11.7. The resulting emulsion was diluted by the addition of 89.41 g of deionized water and used to coat various substrates. After exposure to visible light (from a fluorescent tube) for 48 hours in a hood, the coatings were cured on the following substrates: paper, mortar, concrete, tulip wood, marble (sticky), sand stone and cotton cloth.

Claims: A method for preparing an acrylic-functional polyisobutylene polymer, in which at least 50 mole percent of the repeat units are isobutylene units, comprising reacting (A) a polyisobutylene polymer, in which at least 50 mole percent of the repeat units are isobutylene units, and in which at least one carbon-bonded silanol group is present in its molecule; and (B) a silane of the formula wherein R is independently selected from hydrocarbon groups having 1 to 14 carbon atoms or halogenated hydrocarbon groups having 1 to 10 carbon atoms, X is a hydrolyzable group, G is an alkylene oxide group having 1 to 4 carbon atoms and L is selected from hydrogen atom or an alkyl radical having 1 to 4 carbon atoms. The method of claim 1 wherein G is represented by a formula selected from the group consisting of -CH 2 O-, -CH 2 CH 2 O-, -CH 2 CH 2 CH 2 O- and -CH 2 CH(CH 3 )CH 2 O- and L is selected from hydrogen atom or methyl radical. The method of claims 1 or 2 wherein said polyisobutylene polymer (A) contains at least 80 mole percent isobutylene units. An acrylic-functional polyisobutylene polymer obtainable by the method of any of claims 1-3. An aqueous emulsion of the acrylic-functional polyisobutylene polymer of claim 4. A method for protecting a substrate comprising coating said substrate with a curable composition comprising the acrylic-functional polyisobutylene polymer of claim 4, or the aqueous emulsion of claim 5, and then curing said curable composition or emulsion. A method for fabricating an insulating glass construction comprising at least two glass sheets having a space therebetween, said method comprising (i) interposing a curable sealant composition between said glass sheets, said sealant composition being located at the peripheral areas of said sheets to exclude moisture from said space; and (ii) curing said sealant composition, characterized by said curable sealant composition being the acrylic-functional polyisobutylene polymer of claim 4.

Inventors: SAXENA ANIL KUMAR, SUZUKI TOSHIO, SAXENA, ANIL KUMAR, SUZUKI, TOSHIO
Applicants: DOW CORNING, DOW CORNING CORPORATION
Application year: 1997
Main classification: C08F8
IPC codes: C08F290, C08L23, C03C27, C07F7, C09D123, C08F8