DEVICE FOR SEPARATING A PARTICLE FRACTION IN AN INSPIRED AIR FLOW

Abstract: The particle separator (110) for separating large particles of an inhalable active-particle/carrier gas flow is provided with a housing (112) having an inlet opening (114) and an outlet opening (116). Further, the particle separator (110) comprises a plurality of partition walls (120-130) arranged behind each other between the inlet opening (114) and the outlet opening (116) in the housing (112). Each partition wall (120-130) comprises at least one opening (121-131), the openings (121-131) of adjacent partition walls (120-130) being arranged in a mutually displaced relationship.

Description: DEVICE FOR SEPARATING A PARTICLE FRACTION IN AN INSPIRED AIR FLOW The invention relates to a particle separator for separating a particle fraction of an inhalable par¬ ticle/air flow generated by inspired air, said par¬ ticle separator being provided particularly to be mounted on a device for generating inhalable parti¬ cles of an active substance by surface treatment of a solidified medicant supply. Further, the invention relates to a device for generating an inhalable ac¬ tive-substance particle/air flow generated by in¬ spired air, which device is provided with a particle separator of the above type. In prophylactic and healing therapies of respiratory tract diseases which can be performed through re- sorption via the lung, use is made of inhalation devices by which the patient inhales a controlled- dosage aeresol, with or without a propellant gas, along with inhalable particles. For this purpose, the particles are taken in predetermined quantities (dosage) from a supply of a medicant by abrasion/ scraping or by a different manner of detaching the particles, and then enter a carrier gas flow which together with the particles will be inhaled by the patient . To reduce environmental damage, efforts are made to replace the dosage aeresol generators containing a propellant gas by generators which are free of pro¬ pellant gas. Thus, presently, for generating the active-substance particles, use is made of powder generators provided to have an air flow passing therethrough which is generated by the patient when inhaling air. This air flow takes along the active- substance particles which have been abraded, scraped or otherwise detached from a medicant supply, so that an air flow containing active-substance parti¬ cles will enter the oral and pharyngeal regions and the bronchi of the patient. Such inhalators with powder generators are known, for instance, from DE-A 40 27 390, EP-A 0 407 028 and WO-A 93/24165. For obtaining a good therapeutic effect, it is of advantage if the coarser particles of the flow of active-substance particles/air are retained and the patient will thus inhale primarily the smaller par¬ ticles. Besides, depending on the respective compo¬ sition of the active substance of the medicant sup¬ ply, these coarser particles, which are deposited primarily in the oral and pharyngeal regions of the patient, can lead to uncomfortable side effects so that it is advisable also under this aspect to sep- arate these coarser particles before the flow of active-substance particles/air reaches the oral and pharyngeal regions of the patient. It is an object of the invention to improve inhala- tors of the above type to the effect that coarser are not inhaled by the patient. For solving the above object, the invention proposes a particle separator for separating a particle frac¬ tion of an inhalable particle/air flow generated by inspired air, said particle separator being provided particularly to be mounted on a device for generat¬ ing inhalable active-substance particles by surface treatment of a preferably solidified medicant supply and further comprising a housing having the particle/air flow flowing therethrough, said housing comprising an inlet and an outlet, and a plurality of partition walls arranged between said inlet and said outlet behind each other in the direction of the particle/air flow, each partition wall having at least one opening formed therein, and said openings of adjacent partition walls being arranged in a mutually displaced relationship resulting in a curvilinear portion of the flow path. According to the invention, the carrier gas flowing through the housing of the particle separator is subjected to a plurality of deflections which cause the larger and heavier particles to be carried out of the carrier gas flow because of the large cen¬ trifugal force acting on them (fractionating parti¬ cle separation) . To deflect the carrier gas flow, the housing has arranged therein a plurality of par¬ tition walls with respectively at least one opening for restricting the cross section of the flow, the openings of respectively adjacent successive parti¬ tion walls being displaced relative to each other. Particularly, the mutual displacement of the open¬ ings is selected in a manner providing for a helical carrier gas flow in the housing between the inlet and the outlet. The particle separator according to the invention makes it possible, in a simple constructional man¬ ner, to retain and fractionate those particles of a flow of active-substance particles/air generated by air inhaled by the patient which are larger than a maximum allowable size, so that these particles will not enter the oral and pharyngeal regions of the pa¬ tient. Thus, hardly any larger active-substance par¬ ticles will become deposited in the oral and pharyn¬ geal regions of the patient, thus reducing the ex¬ tent of the side effects of the medicant. Instead, it is the smaller active-substance particles which are transported, by the air inhaled by the patient, all the way into the bronchi and lungs where an op¬ timum therapeutic effect is obtained. The particle separator of the invention can be moun¬ ted particularly onto the inhalators according to DE-A 40 27 390, EP-A 0 407 028 and WO-A 93/24165; the subject matter of these printed publications is herewith incorporated by reference into the subject matter of the present application. Tests performed with the inventive particle separator mounted onto the mouthpiece of the inhaltor according to WO-A 93/24165 have shown that - independent from the air flow volume, which as a matter of experience is be¬ tween 300 cm 3 and 1.5 dm 3 , and independent from the rate of air flow, which as a matter of experience is between 15 and 90 dm 3 per minute - active-substance particles from a size of substantially 5.8 μm are separated, whereas the range of particle sizes below substantially 5.8 μm, i.e. particles of a size be¬ tween 0.5 and substantially 5.8 μm, can be inhaled. According to an advantageous embodiment of the in¬ vention, it is provided that said openings are formed as round holes in the partition walls, with the partition walls limiting the holes on all sides. The size of the portions of the partition walls bor¬ dering the openings defines the size of the baffle faces subjected to the onflow of the flow of active- substance particles/air. The displacement of the openings respecticvely to the regions of the parti¬ tion walls adjacent the housing makes it possible to influence the size of the baffle faces. In a partic¬ ularly advantageous configuration, the openings are delimited partially by the inner side of the hous¬ ing, i.e. the openings are formed, as it were, as edge recesses of the partition walls. To keep the fractionating of particles substantially independent from the tidal volume and the rate of air flow, it is of advantage if - as observed over the whole flow path - the parameters of the flow, i.e. the velocity and/or the cross section of the flow as well as the flow volume, are varied, wherein this variation and these variations, respectively, can be performed regularly and irregularly, respec¬ tively, and/or continuously and discontinuously, re¬ spectively, and/or steadily and unsteadily, respec¬ tively. In this regard, the openings of the parti¬ tion walls have different sizes from one partition wall to the next partition wall. Preferably, the size of the openings of the partition walls decreas¬ es from the inlet to the outlet of the housing, par¬ ticularly in a uniform manner. Such a change of the openings of the partition walls, which towards the outlet of the housing become ever smaller, causes the flow velocity to increase towards the outlet of the housing. The increase of the velocity results in an increase of the centrifugal forces acting on the particles, so that larger particles are separated in any event before the flow of active-substance parti¬ cles/air has left the housing. By way of alternative or in addition to the varia¬ tion of the size of the openings, it is provided according to another advantageous embodiment of the invention that the distance between respectively adjacent partition walls is different from one par¬ tition wall to the next one. In this regard, the distance of the partition walls is suitably reduced from the inlet towards the outlet of the housing, so that the deflections that the flow of active-sub¬ stance particles/air undergoes within the housing of the particle separator, become ever smaller towards the outlet of the housing. Thereby, it is accom¬ plished to a still higher extent that the larger active-substance particles, which have to be sepa¬ rated, are retained by the partition walls of the separator and thus do not issue from the outlet of the housing. The ratio between the largest opening and the small¬ est opening of the partition walls is between 0.5 and 0.05 and particularly between 0.33 and 0.1. The sizes of the openings which are larger than the smallest opening and are smaller than the largest opening, vary in uniform or nonuniform steps. The ratio between the distances of adjacent partition walls is preferably between 1 and 1.5, the ratio between the largest distance and the smallest dis¬ tance between partition walls ranging from 1 to 10. Suitably, the housing of the particle absorber com¬ prises two to seven and particularly three to five partition walls, wherein the best results have been obtained using a particle absorber with three par¬ tition walls. An embodiment of the invention will be explained in greater detail hereunder with reference to the draw¬ ings. In the drawings - Fig. 1 is a perspective sectional view of an inha- lator with powder generator for generating a flow of active-substance particles/air dur¬ ing inhalation of air through the inhalator, Fig. 2 is a longitudinal sectional view of an al¬ ternative particle-separator attachment unit for the powder generator of the inhalator according to Fig. 1, and Figs. 3 to 8 are sectional views of the housing of the particle separator according to Fig. 2, showing the partition walls of the separator and the size and arrangement of the openings in the flow direction. As shown in Fig. 1, the inhalator 10 comprises a three-part housing 12 consisting of three housing portions 14, 16 and 18 adapted to be mounted to each other. In housing portion 14, an automatic release device 20 is arranged for the dosed release of ac¬ tive-substance particles of a supply of a medicant. The release device 20 comprises a mechanical spring- wound motor 22 which can be wound up by hand and is arranged to rotate a end-milling cutter 24. The end- milling cutter 24 comprises cutting tools 25 abut¬ ting one end face of an annular solidified supply of a medicant 26. This medicant supply 26 is arranged in the central housing portion 16 of housing 12 and is pressed against the end-milling cutter 24 by a pressing spring 28. Mounted on the central housing portion 16 is the housing portion 18, forming part of a particle separator 30. Within the housing por¬ tion 18 (hereunder briefly referred to as "hous¬ ing"), a plurality - in the instant embodiment, three - of partition or baffle walls 32,34,36 are arranged, each of them having an opening 38,40,42 formed therein. The housing 18 of particle separator 30 is further provided with an inlet 44 and an out¬ let 46 opposite thereto. In that region where the partition walls 32-36 are arranged within the hous¬ ing, the housing 18 extends substantially in a cy¬ lindrical shape, whereas, starting from the parti¬ tion wall closest to outlet 46 up to the outlet 46, the housing 18 has a conical shape forming a mouth¬ piece 48. As evident from Fig. 1, the housing portion 14 con¬ taining the release device 20 is provided with air inlet openings 50 arranged level with the end- milling cutter 24. Between the air inlet openings 50 and the air outlet 46 of the particle separator, which air outlet 46 is also the air outlet of the inhalator 10, an air flow is generated when a pa¬ tient inhales air through the air outlet 46. The air flow entering through the air inlet openings 50 passes through an intermediate space between the end-milling cutter 24 and the end face of medicant supply 26 from which particles are released by the action of the cutting tools 25 of end-milling cutter 24. From there, the air flow passes axially through the annular medicant supply and further through a press-on shell 52 which is in abutment on the med¬ icant supply 26 and is pressed towards the end- milling cutter 24 by the spring 28 supported on a shoulder 54 of the central housing portion 16. The housing 18 of particle separator 30 is mounted to the central housing portion 16 so that the air leav¬ ing the central housing portion 16 enters the hous- ing 18 through the inlet 44 of housing 18. As can be seen in Fig. 1, the openings 38, 40 and 42 of the partition walls 32,34,36 located behind each other in the flow direction 56, are arranged in a mutually displaced relationship, i.e. are arranged at posi¬ tions rotated relative to each other about the lon¬ gitudinal axis of housing 18. By this arrangement, the flow 46 is subjected to non-uniform deflections and thereby is caused to move in a substantially helical manner, thus following a curvilinear path. The openings 38-42 are reduced in size towards out¬ let 46; in other words, the opening 38 of the parti¬ tion wall 32 of housing 18 closest to inlet 44 is largest, while the partition wall 36 closest to out¬ let 46 comprises the smallest opening 42. Further, the distance between adjacent partition walls varies towards outlet 46 of housing 18, which is also evi¬ dent from Fig. 1. This means that the distance be¬ tween the partition wall 32 facing towards the inlet 44 of housing 18 and the central partition wall 34, is larger than the distance between the central par¬ tition wall 34 and the partition wall 36 facing to¬ wards the outlet 46. The decrease of the size of the openings towards outlet 46 results in an increase of the flow velocity towards outlet 46. The reduction of the distances between adjacent partition walls 32,34,36 has the effect that the deflections that the flow is subjected to become narrower towards outlet 46. Both dimensional changes, i.e. the chang¬ es of the sizes of the openings and the changes of distances between the partition walls, lead to an optimum fractionating of the particles, which during rotation of the end-milling cutter 24 are removed from the medicant supply 26 and upon simultaneous suctional intake of air are taken along by the air flow. Notably, the centrifugal forces acting on the particles increase towards the outlet 46 of inhala¬ tor 10 because, on the one hand, the flow velocity is increased and, on the other hand, the flow is subjected to ever narrower deflections. For experimental and testing purposes, a particle separator 30 of the type illustrated in Fig. 1 and described above was mounted to a device according to WO-A 93/24165. The housing 18 of particle separator 30 had a diameter of about 4 cm and an axial length of about 11 cm. The cross sections of the largest opening and the smallest opening 38,42 were 10 cm 2 and 1 cm 2 , and particularly 6 cm 2 and 3 cm 2 . The distance between the partition walls 32 and 34 was about 1.7 cm while the distance between the parti¬ tion walls 34 and 36 was about 1.4 cm. The openings 38 and 40 were arranged at positions rotated rela¬ tive to each other by about 90° around a longitudi¬ nal axis of the housing, while the openings 40 and 42 were arranged at positions rotated relative to each other by about 225°. All of the openings 38-42 substantially had the same smallest distance to housing 18. The distances between the inlet 44 of housing 18 and the first partition wall 32 in the flow direction 56, and between the last partition wall 36 in the flow direction 56 and the outlet 46 of housing 18 were respectively about 1/3 of the overall length of housing 18. The above described particle separator 30 was used for the fractionating of particles from an air flow comprising particles with a Gaussian distribution of sizes between about 0.5 and 8 μm. With rates of air flow between 15 dm 3 and 90 dm 3 per minute, those particles which had a size larger than about 5,8 μm were in each case separated. In other words, only those particles which had a size between 0.5 and about 5,8 μm, passed through the separator 30. Thus, in each case, particles from a certain particle size could be separated irrespective of the rate of air flow. Under the therapeutic aspect, this offers the advantage that the side effects caused by the medi- cants due to depositions in the oral and pharyngeal regions can be considerably reduced. Fig. 2 is a perspective view of an alternative par¬ ticle separator 110. The particle separator 110 com¬ prises a substantially cylindrical housing 112 hav¬ ing an inlet opening 114 on one end and an outlet opening 116 on the other end. In its end portion 118 formed with the outlet opening 116, housing 112 is of a conically tapered shape. Housing 112 can be mounted with its inlet opening 114 e.g. onto the central housing portion 16 of in¬ halator 10. Outlet opening 116 of housing 112 is adapted to have a mouthpiece connected thereto; al¬ ternatively, the end of housing 112 comprising the outlet opening 116 can be formed as a mouthpiece. As evident from Fig. 2, housing 112 has arranged therein a plurality (in the instant embodiment, six) of partition walls 120 to 130. The distance between adjacent partition walls decreases from inlet open¬ ing 114 to outlet opening 116. Each of the partition walls 120 to 130 is provided with an opening 121 to 131 formed as an edge recess in partition walls 120 to 130. The size of the openings 121 to 131 decreas¬ es from inlet opening 114 to outlet opening 116 of housing 112 (cf. particularly Figs. 3 to 8) . The openings 121 to 131 are arranged at positions rotat¬ ed relative to each other (e.g. by 75° to 110°) about the longitudinal axis of particle separator 30. In this manner, the flow of the carrier gas and the particles passing through housing 112 is given a helical shape whose windings become narrower towards outlet opening 116 and whose flow velocity becomes larger towards outlet opening 116. Thereby, the heavier and larger particles are fractionated so that only the lighter, smaller particles will remain in the carrier gas flow, this effect being largely independent from the individual air flow rate of the patient which, as a matter of experience, is between 15 dm 3 and 90 dm 3 per minute.

Claims: Claims A particle separator for separating a particle fraction of an inhalable particle/air flow gen¬ erated by inspired air, said particle separator being provided particularly to be mounted on a device for generating inhalable active-substance particles by release of said particles from a preferably solidified medicant supply, compris¬ ing - a housing (18;112) having said particle/air flow (56) flowing therethrough, said housing (18;112) comprising an inlet (44;114) and an outlet (46; 116) , and - a plurality of partition walls (32-36;120-130) arranged between said inlet (44;114) and said outlet (46;116) behind each other in the di¬ rection of the particle/air flow (56) , - each partition wall (32-36;120-130) having at least one opening (38-42;121-131) formed therein, and - the openings (38-42,-121-131) of adjacent par¬ tition walls (32-36;120-130) being arranged in a mutually displaced relationship resulting in a curvilinear portion of the flow path. The particle separator according to claim 1, characterized in that at least three partition walls (32-36;120-130) are provided. The particle separator according to claim 1 or 2, characterized in that up to twenty, particu- larly up to ten and preferably up to seven par¬ tition walls (32-36;120-130) are provided. 4. The particle separator according to any one of claims 1 to 3, characterized in that the size of the openings (38-42;121-131) of the partition walls (32-36;120-130) is different from parti¬ tion wall to partition wall. 5. The particle separator according to claim 4, characterized in that the openings (38-42;121- 131) of the partition walls (32-36;120-130) de¬ crease in size, particularly in a uniform man¬ ner, from the inlet (44,-114) to the outlet (46; 116) of the housing (18,-112) . 6. The particle separator according to any one of claims 1 to 5, characterized in that the dis¬ tance between respectively adjacent partition walls (32-36,-120-130) is different from parti¬ tion wall to partition wall. 7. The particle separator according to claim 6, characterized in that the distance between re¬ spectively adjacent partition walls (32-36;120- 130) decreases, particularly in a uniform man¬ ner, from the inlet (44;114) to the outlet (46; 116) . 8. The particle separator according to any one of claims 1 to 7, characterized in that the open¬ ings (38-42,-121-131) are formed by in particular round edge recesses of the partition walls (32- 36;120-130) , each of the openings (38-42;121- 131) being delimited in a partial region of its edges by the housing (18; 112) . 9. The particle separator according to any one of claims 1 to 8, characterized in that the housing (18;112) is tapered, particularly conically, to¬ wards the outlet (46;116) to form a mouthpiece (48) . 10. The particle separator according to any one of claims 1 to 9, characterized in that the open¬ ings (38-42;121-131) of the partition walls (32- 36,-120-130) are arranged at positions rotated relative to each other. 11. A device for generating an inhalable active-sub¬ stance-particle/air flow generated by inspired air, comprising - a housing (12;14, 16, 18) having said particle/ air flow flowing therethrough along a flow path, said housing (12;14,16, 18) comprising an air flow inlet (50) and an active-substance particle/air flow outlet (46) , - a release device (20) for the release of ac¬ tive-substance particles from at least one partial surface of a supply of a medicant (26) , said partial surface being arranged in the flow path behind said air flow inlet (50) , and - a particle separator (30) arranged in the housing (12;14, 16, 18) for separating parti¬ cles, substantially active-substance parti- cles, which are larger than a maximum size, said particle separator (30) being arranged in the flow path between said partial surface of the supply of the medicant (26) and said ac¬ tive-substance particle/air flow outlet (46) and being provided with - a plurality of partition walls (32-36) ar¬ ranged between said partial surface of the supply of the medicant (26) and said active- substance particle/air flow outlet (46) be¬ hind each other in the direction of the ac¬ tive-substance particle/air flow, wherein - each partition wall (32-36) having at least one opening (38-42) formed therein along the flow path, and wherein - the openings (38-42) of adjacent partition walls (32-36) being arranged in a mutually displaced relationship to provide at least one curvilinear portion of the flow path in the particle separator (30) . 12. The device according to claim 11, characterized in that at least three partition walls (32-36) are provided. 13. The device according to claim 11 or 12, charac¬ terized in that up to twenty, particularly up to ten and preferably up to seven partition walls (32-36) are provided. 14. The device according to any one of claims 11 to 13, characterized in that the size of the open- ings (38-42) of the partition walls (32-36) is different from partition wall to partition wall. 15. The device according to claim 14, characterized in that the openings (38-42) of the partition walls (32-36) decrease in size, particularly in a uniform manner, from the inlet (44) to the outlet (46) of the housing (12;14, 16, 18) . 16. The device according to any one of claims 11 to 15, characterized in that the distance between respectively adjacent partition walls (32-36) is different from partition wall to partition wall. 17. The device according to claim 16, characterized in that the distance between respectively adja¬ cent partition walls (32-36) decreases, particu¬ larly in a uniform manner, from the inlet (44) to the outlet (46) . 18. The device according to any one of claims 11 to 17, characterized in that the openings (38-42) are formed by in particular round edge recesses of the partition walls (32-36) , each of the openings (38-42) being delimited in part by the housing (12,-14,16,18) . 19. The device according to any one of claims 11 to 18, characterized in that the housing (12; 14,16,18) is tapered, particularly conically, towards the outlet (46;116) to form a mouthpiece (48) . 20. The device according to any one of claims 11 to 19, characterized in that the openings (38-42) of the partition walls (32-36) are arranged at positions rotated relative to each other. 21. The device according to any one of claims 11 to 20, characterized in that the release device (20) is arranged for a dosed releasing of ac¬ tive-substance particles.

Inventors: FLEISCHER WOLFGANG, FLEISCHER, WOLFGANG
Applicants: EURO CELTIQUE SA, FLEISCHER WOLFGANG, EURO-CELTIQUE S.A., FLEISCHER, WOLFGANG
Application year: 1997
Main classification: A61M15
IPC codes: A61M11, A61M15