Ink jet recording apparatus

Abstract: An ink jet recording apparatus having a sheet forward roller (8) and a pump unit (11) connected to a single drive motor (7), and a drive force is transmitted to the pump unit (11) through time lag mechanisms (33-34) that cause a time lag at the time of switching rotational directions. Sheet feeding/discharging operation and ink sucking operation are performed with the single drive motor (7) by taking advantage of a timing at which there are no load fluctuations accompanied by the switching operation, without requiring any switching mechanism.

Description: The invention relates to ink jet recording apparatuses in general, and more particularly to an ink jet recording apparatus featuring a mechanism that causes a single drive motor to perform both a recording head maintaining operation and a recording sheet feeding/discharging operation. An ink jet recording apparatus requires a drive system for performing a recording sheet feeding/discharging operation and a recording head maintaining operation, in addition to carriage travelling operation. Conventionally, printers have a switching mechanism that enables a single drive motor to perform these sheet feeding/discharging and recording head maintaining operations in order to miniaturize and reduce the price of the apparatus. The switching mechanism switches a drive force of a sheet forward motor between a pump drive system and a sheet feed/discharge drive system when the carriage has moved from a home position to a printing region and when the carriage has moved from the printing region to the home position. This switching feature involves selectively meshing a switching gear with gears of the sheet feed/discharge system and with gears of the pump system such a switching feature is generally thought to be acceptable, however, it is not without shortcomings. In particular, the gears cannot be meshed with each other smoothly because they are not phased together. As a result, sheet feed timings may be disturbed. Furthermore, conventional apparatuses require a disadvantageously large number of components. Further, an ink jet recording apparatus includes a cleaning mechanism be disposed in a region outside a data recording region to maintain a recording head in a satisfactory condition at all times. As a result, the width of the apparatus is necessarily increased. The increased width is especially disadvantageous in an ink jet recording apparatus dedicated to color printing. For example, same apparatuses use yellow, magenta, cyan, and black inks and further use two kinds of inks, dark and light, for each of these colors. Consequently, the recording head that jets these inks in the form of ink droplets is necessarily increased. Also, capping unit and the cleaning mechanism whose size depends on the size of the recording head are necessarily large-sized. As a result, if the carriage, the recording head, the capping unit, and the cleaning mechanism are disposed within the housing at a high density in an effort to miniaturize the recording apparatus, the printing margins disadvantageously are reduced. For example, the cleaning mechanism may inadvertently move into the carriage travelling path such that during the recording operation, the cleaning mechanism contacts the carriage, thereby disturbing the recording operation. Further, the number of nozzle openings of the black recording head for jetting black ink and of the color recording head for jetting three kinds of color inks is increased in order to accommodate the needs for high-density and high-speed printing. In association therewith, if the sizes of the recording heads in the sheet forward direction and in the sheet width direction are increased, the sizes of the caps for sealing the respective recording heads are necessarily increased. As a result, the sealability of the caps is impaired due to displacements or the like at the time the caps come into contact with the recording heads. It is a primary object of the invention to provide an ink jet recording apparatus that can not only implement accurate sheet feeding/discharging operation without being affected by load fluctuations accompanied by the ink sucking operation by means of taking advantage of a time lag in transmitting a drive force to the ink sucking means, but also significantly simplify the drive system of the recording apparatus of this type, and thus curtail costs, miniaturize the apparatus, and reduce the time required for sequential operations by means of dispensing with a separately arranged drive force switching mechanism. To solve this object the present invention provides an ink jet recording apparatus as specified in claim 1. Preferred embodiments of the invention are described in the subclaims. The claims are understood as a first, non-limiting approach for defining the invention. The invention is applied to an ink jet recording apparatus wherein a single drive means capable of switching rotational directions between a forward direction and a reverse direction is coupled to recording sheet feed/discharge means and to ink sucking means so that a recording sheet discharging operation and an ink sucking operation are performed while the drive means is rotating in the reverse direction, the drive means being coupled to the ink sucking means through coupling means for causing a time lag at the time of switching the rotational directions. The ink jet recording apparatus according to the present invention can keep the ink sucking operation inoperative during recording operation by means of allowing both the sheet discharging operation by the sheet feed/discharge means and the ink sucking operation to be performed while the drive means is being rotated in a reverse direction. The ink jet recording apparatus according to the present invention can record images at both side margins of a recording sheet, even in the case of using a large-sized carriage carrying a color ink tank, by allowing part of the carriage that is scanning to enter into the home position, while causing a guide means to locate capping means not being part of the invention having entered into the cleaning means operating region to a position where the capping means does not come in contact with the recording head. The ink jet recording apparatus of the present invention can implement highly accurate sheet forwarding by directly connecting the cleaning means or the ink sucking means to the sheet feed/discharge means through a transmission mechanism different from a transmission mechanism that transmits motive force to the sheet feed/discharge means. That is, as a result of such direct connection, backlashes caused by repetitive forward and reverse rotations of the train of gears and slippages caused by using friction clutches are eliminated, which in turn blocks load fluctuations caused by these transmission mechanisms themselves and load fluctuations accompanied by the operation of the ink sucking means from being transmitted to the sheet feed/discharge means. Further, the ink jet recording apparatus of the present invention can increase the degree of freedom in sequencing the entire system of the recording apparatus by allowing the operation of initializing the cleaning means or the ink sucking means to be performed only by rotation of the sheet/feed discharge means in the sheet discharge operation direction, and further by means of allowing the ink sucking means to operate independently of from the location of the carriage. Fig. 1 is a diagram showing an ink jet recording apparatus, which is an embodiment of the invention; Fig. 2 is a diagram showing a driving power transmitting system of the recording apparatus; and Fig. 3 is an exploded perspective view showing a pump unit in the apparatus. Figs. 4 (a) and 4 (b) are perspective views showing an ink jet printing apparatus, which is not part of the invention, with a capping unit to be used in the apparatus as viewed from both sides, respectively; Fig. 5 is an exploded perspective view showing the capping unit to be used in the apparatus. Figs. 6 (a) to 6 (c) are diagrams illustrative of the size of a slider and a cap frame and of the amounts of displacement caused at the time of capping, respectively; Figs. 7 (a) to 7 (c) are a top view of a cap holder with a cap attached thereto, a sectional view thereof with the cap removed therefrom; and a sectional view of the cap. Fig. 8 (a) is a diagram illustrative of a load to be applied to the cap; Fig. 8 (b) is a diagram illustrative of a load to be applied when the cap is initially coming into contact with a recording head; Fig. 8 (c) is a diagram showing a relationship between the distance between the cap and the recording head and the load applied by the cap to the recording head, the relationship being observed between the cap of the invention and a cap that is located on the centerline inside the cap sealing region and that is held by two springs. Fig. 9 is a sectional view showing a sheet feed mechanism of a cut sheet feeder not being part of the invention. Figs. 10 (a) and 10 (b) are a plan view and a side view respectively showing a condition in which a carriage is locked by a cleaner unit out of operations of the cleaner unit and the capping unit. Figs. 11 (a) and 11 (b) are a plan view and a side view respectively showing a condition in which the carriage is unlocked out of the operations of the cleaner unit and the capping unit. Figs. 12 (a) and 12 (b) are a plan view and a side view respectively showing a flushing condition out of the operations of the cleaner unit and the capping unit. Figs. 13 (a) and 13 (b) are a plan view and a side view respectively showing a condition in which the cleaner unit is locked out of the operations of the cleaner unit and the capping unit. Figs. 14 (a) and 14 (b) are a plan view and a side view respectively showing a process for causing the carriage to lift the slider out of the operations of the cleaner unit and the capping unit. Figs. 15 (a) and 15 (b) are a plan view and a side view respectively showing a condition in which the recording head is sealed, out of the operations of the cleaner unit and the capping unit. Figs. 16 (a) and 16 (b) are a plan view and a side view respectively showing an idle sucking condition out of the operations of the cleaner unit and the capping unit. Figs. 17 (a) and 17 (b) are a plan view and a side view respectively showing a condition in which the cleaner unit has been set ready for cleaning out of the operations of the cleaner unit and the capping unit. Figs. 18 (a) and 18 (b) are a plan view and a side view respectively showing a cleaning condition out of the operations of the cleaner unit and the capping unit. Figs. 19 (a) and 19 (b) are a plan view and a side view respectively showing a condition in which the cleaner unit has been reset after cleaning out of the operations of the cleaner unit and the capping unit. Fig. 20 is a flowchart showing a printing operation of the apparatus; Fig. 21 is a flowchart showing the first half of the cleaning operation of the apparatus; and Fig. 22 is a flowchart showing the latter half of the cleaning operation of the apparatus. Fig. 1 is a diagram showing an embodiment of the invention. A carriage 1 is connected to a carriage motor 2 through a timing belt 3, and moves to and from across the width of a recording sheet 4. The carriage 1 carries an ink jet recording head 5 on the surface thereof confronting the recording sheet 4, the ink jet recording head 5 serving to jet an ink droplet out of a nozzle opening while causing an actuator to apply pressure to ink. Further, the carriage 1 has an ink cartridge 6 releasably mounted on the upper surface thereof, the ink cartridge 6 serving to supply the ink to the recording head 5. The recording sheet 4 is forwarded in a direction orthogonal to the carriage 1 moving directions at a predetermined pitch by a forward roller 8 that is connected to a sheet forward motor 7 through a drive force transmission mechanism to be described later. Outside a printing region are a capping unit 9, which is not part of the invention, serving to seal the recording head 5 and a cleaner unit 10. The cleaner unit 10 is disposed closer to the printing region than the capping unit 9. The capping unit 9 has not only the function of sealing the recording head 5 during nonprinting periods in order to prevent the nozzle openings from clogging, but also the function of forcibly jetting the ink out of the recording head 5 during ink charging periods and during unclogging periods while evacuated to a negative pressure by a pump unit 11. It may be noted that reference numeral 12 denotes a cut sheet feeder. Fig. 2 and Fig. 3 show an embodiment of the aforementioned drive force transmission mechanism. The forward roller 8 has a gear 13 on one end thereof, and is driven while receiving drive force from a pinion 14 on the shaft of the sheet forward motor 7 through an idler 15. Further, a sheet feed roller drive shaft 16 has a gear 17 on one end thereof, and transmits motive power to the cut sheet feeder 12 while meshed with the gear 13 through a clutch mechanism 18. The pump unit 11 is driven by a gear 22 disposed on one end of a sheet discharge roller 21 while receiving drive force from the pinion 14 of the sheet forward motor 7 through an idler 19 and a sheet discharge roller gear 20. The clutch mechanism 18 is normally kept remote from the gears 13, 17 as shown in Fig. 2 by a not shown spring, and has the gears 13, 17 connected thereto when pressed by the carriage 1. Then, the construction of various parts and components will be described. The pump unit 11 is attached to a home position side surface of a pump frame 23 that is fixed in a direction orthogonal to the carriage 1 travelling directions. A gear 26 is rotatably disposed on a shaft 24 of the pump unit 11, the gear 26 being meshable with the gear 22 of the sheet discharge roller 21 through an idler 25. The gear 26 has a cleaner cam 29 attached to the back surface thereof so as to be idlably rotatable, the cleaner cam 29 having an arm 28 that frictionally rotates while urged by a spring 27. The cleaner cam 29 moves a cleaner unit 10 with the arm 28 thereof. Attached to the shaft 24 of the pump unit 11 are a rachet wheel 31, an intermediate transmission wheel 32, and a pump wheel 33, such wheels being placed side by side in such a manner that the intermediate transmission wheel 32 can idlably rotate. The rachet wheel 31 has a projection 31a on the surface thereof confronting the intermediate transmission wheel 32. The intermediate transmission wheel 32 has projections 32a, 32b on both surfaces thereof, respectively. The pump wheel 33 has a projection 33a on the surface thereof confronting the intermediate transmission wheel 32. As a result of this construction, even if the rachet wheel 31 starts rotating, the rotation of the rachet wheel 31 is not transmitted to the intermediate transmission wheel 32 until the projection 31a of the rachet wheel 31 abuts against the projection 32a of the intermediate transmission wheel 32. Further, even if the projection 31a of the rachet wheel 31 has abutted against the projection 32a of the intermediate transmission wheel 32, the motive power is not transmitted to the pump wheel 33 until the projection 32b of the intermediate transmission wheel 32 abuts against the projection 33a of the pump wheel 33. That is, upon switchover of the rotational direction of the sheet forward motor 7, there is a rotation transmission lag equivalent to about a maximum of 2 revolutions between the rachet wheel 31 and the pump wheel 33. The pump wheel 33, as known well, has two shaft holes 33b, 33b, one end of each shaft hole extending toward the center and the other end extending toward the outer circumference. These shaft holes 33b, 33b allow rollers 34, 34 that are journaled thereby to move toward the outer circumference or toward the center in accordance with the rotational directions of the pump wheel 33. That is, by rotating the sheet forward motor 7 either forwardly or reversely, pump operation or release operation can be selected, the pump operation applying pressure to a tube 35 with respect to a pump casing 36 and the release operation not applying pressure to the tube 35. The cleaner unit 10 has a groove 38 formed in the upper surface of a cleaner holder 37 so that a cleaning blade 39 is inserted into such groove 38. The cleaning blade 39 is high enough to allow the distal end thereof to come in resilient contact with a nozzle plate of the recording head 5. The cleaner holder 37 has a guide projection 40 formed on a side portion thereof, and such guide projection 40 is meshed with a guide groove 42 that extends in a direction orthogonal to the carriage 1 moving directions, the guide groove 42 being formed in the upper portion of the pump casing 36. The cleaner holder 37 also has a vertically extending elongated hole 43 in a distal end thereof, and such elongated hole 43 is meshed with a projection 28a of the arm 28 of the cleaner cam 29. Further, the cleaner holder 37 has a retaining projection 44 formed thereon between the cleaning blade 39 and the guide projection 40, the retaining projection 44 meshing with a carriage stopper 1a disposed on a side surface of the carriage 1. As a result of such construction, when the cleaner cam 29 rotates, the guide projection 40 shuttles along the guide groove 42, so that the cleaner unit 10 is moved from an evacuation position to a cleaning position, i.e., from the right end position to the carriage 1 travelling region as viewed in Fig. 1. Then, the cleaning blade 39 comes in resilient contact with the recording head 5, so that the cleaning blade 39 not only wipes the nozzle surface, but also blocks a cap 80 to be described later from moving toward a start end. Fig. 4 and Fig. 5 show a capping unit 9 not being part of the invention. A cap frame 51 is attached to the pump frame 23 with two retaining projections 52, 52, which project from one end thereof, meshed with retaining holes 23b, 23b of the pump frame 23, so that the longitudinal direction of the cap frame 51 extends in the carriage 1 travelling directions. The cap frame 51 has cam grooves 53, 53 arranged on both sides thereof. Each cam groove 53, consisting of an upwardly sloped portion 53a and a horizontal portion 53b, extends from the start end portion side to the termination end portion side of the home position, i.e., from the left to the right as viewed in Fig. 5. Projections 57 of a slider 56 are slidably attached to these cam grooves 53, 53. The slider 56 not only has, on the termination end portion side thereof, a contact piece 56a that comes in contact with the carriage 1, but also has a holder receiving portion formed at a location that is apart from the contact piece 56a by a distance Ls as shown in Fig. 6 (a), the holder receiving portion serving to support the cap 80. The distance Ls is equal to a length Lc that is the longitudinal length of the cap 80. The slider 56 has, on both sides thereof, guide pieces 56b, 56b that guide the recording head 5. The slider 56 also has the termination end portion side thereof supported with the projections 57 thereof attached to the cam grooves 53 of the cap frame 51, and has the start end portion side thereof held by a lever 59 constituting a link that is rotatably urged toward the termination end portion side by a spring 58. As shown in Fig. 6 (a), each projection 57 is formed at a location substantially flush with a sealing surface 80a of the cap 80 (ΔH≒ 0). As a result of this construction, the displacement ΔL1 can be minimized, ΔL1 being the horizontal displacement resulting from the slider 56 rotating about the projections 57 at the time of sealing the recording head 5 after having moved to the capping position. Unlike this construction, if the projection 67 is formed at a different location (57'), higher or lower, a larger displacement ΔL2 results, thereby making it more difficult to provide reliable sealing. Further, the lever 59 that supports the lower portion of the slider 56 is designed as shown in Fig. 6 (b) so that the length of the arm provides a lift ΔH1 which is greater than the lift ΔH2 provide by the sloped portions 53a of the cam grooves 53. It may be noted that loads to be applied during capping can be reduced by making the sloped portions 53a more horizontal. As a result, by reducing impact to the carriage 1 while reducing the current for driving the carriage motor 2, trouble such as missing dots caused by the recording head 5 breaking the meniscuses is prevented. Therefore, printing reliability can be ensured. Further, the length of the lever 59 can be reduced by an amount corresponding to the reduced loads to be applied during capping, so that the horizontal displacement of the slider 56 which is determined by the distance rotated by the lever 59 can be restricted. As a result, the overall size of the capping unit can be reduced. The slider 56 meshes with the distal end of the lever 69 through a meshing hole 60 that has a length L and that is formed in the lower portion thereof. That is, the slider 56 is coupled to the lever 59 with a degree of freedom equivalent to the length L of the meshing hole 60 (Fig. 6 (a)), so that the slider 56 can be drawn toward the start end portion side, i.e., the lower end portion side of the sloped portions 53a while maintaining the uncapped condition. As a result, wherein the uncapped condition, a stopper surface 63b of the cap holder 63 is displaced to a region confronting the front end face of the cleaner unit 10 by moving the lowest level region of the slider 56 up to such a location as to overlap the cleaner unit 10 operating region, which in turn prevents the cleaner unit 10 from projecting into the carriage 1 moving region. As a result, the capping unit 9 can be disposed as close to the recording sheet 4 side of the carriage 1 moving path as possible, i.e., without providing a large safety tolerance. Hence, the width of the recording apparatus can be reduced. The slider 56 has spring receiving seats 62, 62 formed on the upper surface thereof. The spring receiving seats 62, 62 are scattered on left and right sides of the slider 56 so as to be symmetrical about the centerlines extending along the length and across the width of the cap 80, and scattered in the carriage 1 moving direction. The slider 56 also has projections 65, 65' formed on both sides of the start end portion side thereof, the projections 66, 65' being meshable with grooves 64, 64' of the cap holder 63. Further, the slider 56 has a groove 67 formed along the longitudinal centerline on the termination end portion side thereof, the groove 67 being meshable with a projection 66 of the cap holder 63. The cap holder 63 has spring receiving portions 68, 68 that project from both sides thereof. It is in these spring receiving portions 68, 68 that spring receiving seats 69, 69 are arranged so as to be scattered in the carriage 1 moving directions. The cap holder 63 also has the grooves 64, 64' formed on both sides of the start end portion side thereof, the grooves 64, 64' being meshable with the projections 65, 65' of the holder 56. Further, the cap holder 63 has the projection 66 formed along the longitudinal centerline on the termination end portion side thereof, the projection 66 being meshable with the groove 67 of the slider 56. The bottom surface of one of the grooves 64, 64' is slightly higher than that of the other groove 64, 64' or the bottom surface one of the projections 65, 65' is slightly higher than that of the other projection 65, 65'. As a result, the cap holder 63 is supported at three points so as to allow one side of the start end portion side thereof to take a slightly lower position with respect to the slider 56. Accordingly, the grooves 64, 64' of the cap holder 63 mesh with the projections 65, 65' of the slider 56, with the projection 66 of the cap holder 63 meshes with the groove 67 of the slider 56, and compression springs 70 are interposed between the respective spring receiving portions 62, 69 so that the cap holder 63 is urged upward. Specifically, the cap holder 63 is set so that one side of the cap holder 63 is at least 1mm lower with respect to the slider 56, or one side of the cap holder 63 is inclined with respect to the nozzle surface of the recording head 5 at an angle of 2 degrees or more. Further, since the cap holder 63 is supported at the three points, the positioning height of the sealing surface of the cap 80 that is accommodated in the cap holder 63 can be adjusted more correctly. Further, the cap 80 can be easily removed from the recording head 5 by applying a peeling force to the cap holder 63 with a point outside the cap 80 as a fulcrum since the moment of the force is large, the cap 80 is easily removed, even when stuck to the recording head 5 due to solidification of the ink or the like. It must be appreciate that the cap holder 63 is resiliently urged toward the recording head 5 by the compression springs 70 which are located to the outside of the sealing region. Therefore, assuming that the compression forces to be applied by the compression springs 70 are Pa, Pb; the distances from the springs 70 to the cap 80 sealing points are La, Lb; and the distance between the sealing points, i.e., the width of the cap 80 is W, the reaction forces Ra, Rb at the respective sealing points are given as follows: Ra = {Pa (W + La) - Pb · Lb} / W; and Rb = {Pb (W + Lb) - Pa · La} / W. Then, in order to allow the cap 80 to be in uniform contact with the recording head 5, the reaction forces Ra, Rb applied to the respective sealing points must be identical to each other. Therefore, the conditions; {Pa (W + La) - Pb · Lb} = {Pb (W + Lb) - Pa · La}; and Pa (W + 2La) = Pb (W + 2Lb). that is, Pa = Pb; and La = Lb, must be satisfied. To satisfy the above conditions, the compression springs 70 having similar elastic properties are used on both sides, and these springs 70 are laid out so as to be symmetrical with respect to the cap 80. On the other hand, since the cap holder 63 is positioned with one side of the start end portion side being slightly lower than the other side, there is a disequilibrium in the loads to be applied when the cap 80 comes into contact with the recording head 5. As shown in Fig. 8 (b), reaction forces Ra, Rd at the support points A, D are given, respectively, as follows. Ra = {Pa (W' + La) - Pb · Lb'} / W'; and Rd = {Pb (W' + Lb') - Pa · La} / W'. Then, since the loads Pa, Pb are set to the same value as described above, Ra = Pa + {Pa (La - Lb')} / W'; and Rd = Pa + {Pa (Lb' - La)} / W'. Further, since La > Lb', it is axiomatic that {Pa (La - Lb')} / W' > 0. Hence, Ra = Pa + {Pa (La - Lb')} / W'> Pa When the cap 80 comes into contact with the recording head 5, a load that is larger by {Pa (La - Lb')} / W' than the load Pa to be applied by the springs 70 themselves is applied to each contact point. As a result, self-aligning properties and contacting properties are increased. Although it is proposed to set W' and Lb' to smaller values and La to a larger value in order to increase the incremented load {Pa (La - Lb')} / W' to be applied at the initial stage of contact, it is more realistic to set La to a larger value and Lb' to a smaller value since W' depends on the size of the cap 80. Fig. 8 (c) shows as background information a relationship between the distance between the cap and the recording head and the load to be applied by the cap to the recording head, the relationship being observed between the cap of the invention and a conventional cap that is held by two springs located along a centerline inside the cap sealing region. The cap, whose characteristics are indicated by the solid line A, can ensure that an adequate load can be given at the initial stage of contact, whereas the conventional cap whose characteristics are indicated by the dashed line B indicates that the full contact load is applied for the first time only immediately before the cap fully contacts the recording head. The cap holder 63 has two projections 71 erected along the longitudinal centerline of the bottom surface 63a thereof, and two cylindrical bodies 72, 73 formed on the start end portion side thereof so as to be symmetrical about the longitudinal centerline. The cylindrical body 73 is connected to the tube 35 of the pump unit 11 while vertically extended to the outside. The cylindrical body 72 is connected to a valve seat 75 (described later) through a tube 74 while extended to the outside, the tube 74 extending in parallel to the bottom surface and bent toward the termination end portion side. Since the tubes 35, 74 are attached to the cap holders 64 at locations which are as close to the longitudinal centerline of the cap 80 as possible and are disposed vertically with respect to the cap and parallel to the moving direction of the cap, the bending moment to be applied to the cap 80 is advantageously reduced as much. The valve seat 75 is fixed to the termination end portion of the slider 56, and has a valve 77 fixed thereto. An operation rod 79 is attached to the slider 56 not only in such a manner as to be slidable in the carriage moving directions while coming in contact with a contact piece 76 disposed on the cap frame 51, but also at a location confronting the valve 77 so that the valve 77 can maintain the closed position at all times while urged by a spring 78. The cap holder 63 holds the cap 80 therein with recesses 81, 82, projections 71, and claws 83 formed in and on the cap 80. The cap is made of an elastic member such as rubber having ink resistance. The cap 80 has recesses 84, 85 formed in the bottom surface thereof, the recesses 84, 85 communicating with the cylindrical bodies 72, 73, and holds two ink absorbing sheets 86, 87 with claws 83. The ink absorbing sheets 86, 87 are made of a porous material having ink resistance. Fig. 9 shows as illustrative example a cut sheet feeder 12 in the form of a cut sheet mechanism. The cut sheet feeder 12 includes a hopper 90, a separation pad 94, and a sheet feed roller 100. The hopper 90 has the lower back surface thereof urged toward the sheet feed roller by a spring 92 that is interposed between a frame 91 and itself. Further, the separation pad 94 that is urged in a normal direction of the sheet feed roller 100 by a spring 93 is disposed on a lower hopper surface confronting the sheet feed roller 100. The separation pad 94 is moved up and down by a cam (not shown) so as to be interlocked with the sheet feed operation while the sheet feed roller 100 is making a single revolution, the cam being disposed on the sheet feed roller drive shaft 16. The sheet feed roller 100 has an arcuate portion 100a and a straight portion 100b, and is therefore D-shaped in cross section so that a high frictional force can be caused with respect to a recording sheet. The sheet feed roller 100 is attached to the sheet feed roller drive shaft 16 through a bushing 101, and makes a single revolution during sheet feed operation while driven by the sheet forward motor 7 through the gear 17. The bushing 101 has a cam surface 102 formed thereon so that the cam surface 102 extends around the central shaft excluding a bushing 101 region opposite to the straight portion 100b of the sheet feed roller 100. The cam surface 102 allows an idle roller 103 to move therethrough. The idle roller 103 is rotatably held by a shaft 105 that is movable within an elongated hole 104 in the frame 91, and is attached so as to be vertically movable with respect to the separation pad 94. As a result of such construction, when the sheet feed roller 100 reversely rotates (counterclockwise in Fig. 9) through a predetermined angle, the separation pad 94 is separated from the sheet feed roller 100 by a cam mechanism (not shown), and the recording sheet is bounced back to the hopper 90 by a not shown sheet return lever (not shown). Substantially simultaneously with the returning of the recording sheet to the hopper 90, the separation pad 94 is pressed onto the sheet feed roller 100. Then, when the sheet feed roller 100 rotates clockwise, the hopper 90 is instantaneously pushed up by the spring 92, and sheets P are also pushed up, so that the arcuate portion 100a of the sheet feed roller 100 is pressed against the uppermost sheet. As the sheet feed roller 100 continues to rotate, such uppermost sheet is fed toward the separation pad 94. By threading the recording sheet between the separation pad 94 and the sheet feed roller 100 through rotation of the arcuate portion 100a, a single sheet is separated by the separation pad 94 out of a plurality of recording sheets, and the separated sheet is further forwarded to the forward roller 8. At this point in time, the arcuate portion 100a of the sheet feed roller 100 has passed through the separation pad 94 and the straight portion 100b confronts the separation pad 94. Therefore, it is the idle roller 103 pressed against the cam surface 102 that pushes the recording sheet onto the separation pad 94, which in turn prevents a plurality of unseparated recording sheets from being forwarded to the forward roller 8 superfluously. Then, when the sheet feed roller 100 makes another revolution, the sheet feed mechanism is reset to the original condition, and therefore ready for next sheet feed operation. A description of the operation of the apparatus follows. During stoppage, the carriage 1 is locked with the retaining projection 44 of the cleaner unit 10 by pressing with the carriage stopper 1a as shown in Fig. 10. Therefore, the sheet forward motor 7 is rotated forwardly to thereby evacuate the cleaner unit 10 from the recording head 5 and unlock the carriage as shown in Fig. 11 (S100). As a result, the carriage 1 is movable, so that the carriage 1 is moved slightly toward the start end portion to thereby form a gap _G between the recording head 5 and the cap 80 as shown in Fig. 12 (S101), and a flushing signal is supplied to the recording head 5 under this condition to thereby jet ink droplets onto the cap 80 out of nozzles (S102). Since the cap 80 surface is inclined by an angle  with respect to the nozzle surface of the recording head 5 under this condition, the possibility that ink splashes bounced back from the ink absorbing sheet 86 will deposit on the nozzle surface is significantly reduced. Since the slight movement of the carriage 1 toward an end of the sheet is contained within the length L of the meshing hole 60 of the lever 59, the lever 59 remains inoperative. Therefore, even if the carriage 1 comes into contact with the slider 56, the resulting shock applied to the carriage 1 is absorbed, which in turn prevents the recording head 5 from damaging the meniscuses and hence ensures reliable printing operations. Then, by moving the carriage I to the end portion confronting the home position, the gear 13 is meshed with the gear 17 of the sheet feed roller drive shaft 16 by the clutch mechanism 18 (S103), and the sheet forward motor 7 is rotated reversely slightly to thereby cause the cut sheet feeder 12 to perform the sheet return operation (S104). The drive force from the rachet wheel 31 is not transmitted to the pump wheel 33 since there is a transmission delay between the rachet wheel 31 and the intermediate transmission wheel 32. Therefore, the cut sheet feeder 12 can perform the sheet return operation without applying unnecessary loads to the sheet forward motor 7. Then, when the sheet forward motor 7 is rotated forwardly, the sheet feed roller 100 is rotated forwardly to thereby feed a recording sheet to the nipping region of the forward roller 8 (S105). Then, by moving the carriage 1 toward the home position, the gear 13 is unmeshed from the gear 17 of the sheet feed roller drive shaft 16 by the clutch mechanism 18 (S106), and the sheet forward motor 7 is rotated reversely and the sheet is paid out of the forward roller 8 to thereby eliminate a skew of the recording sheet (S107). By moving the carriage 1 to the position at which the clutch mechanism 18 can perform the meshing operation, the gear 13 is meshed with the gear 17 of the sheet feed roller drive shaft 16 (S108), and the sheet forward motor 7 is rotated forwardly to thereby forward the recording sheet to the forward roller 8, and the cut sheet feeder 12 is reset (S109). Then, by moving the carriage 1 toward the home position to thereby cause the clutch mechanism 18 to release the meshing of the gear 13 with the gear 17 of the sheet feed roller drive shaft 16 (S110), and the sheet forward motor 7 is rotated reversely to thereby cause the forward roller 8 to locate the head end of the sheet to a predetermined position (S111), and further the sheet forward motor 7 is rotated forwardly to thereby perform sheet positioning and backlash eliminating operations (S112), and printing operation is thereafter started (S113). Since forward and reverse rotations of the sheet forward motor 7 in these operations are made only slightly and alternately, a transmission delay caused by the intermediate transmission wheel 32 keeps the pump unit 11 inoperative. As a result, it is only loads necessary to forward the sheet that is applied to the sheet forward motor 7. When the printing operation has been started with the sheet thus set, the sheet forward motor 7 rotates forwardly to forward the sheet by a distance equivalent to a single line every time the recording head 5 ends printing a single line of data. Although there is no transmission delay caused by the intermediate transmission wheel 32 because of the succsssive forward rotation of the sheet forward motor 7, the pump unit 11 rotates with the rollers 34 which are drawn toward the center. Therefore, the pump unit 11 does not function as a pump, so that there is no likelihood that the pump unit 11 will apply unnecessary loads to the sheet forward motor 7. While the recording head 5 is printing with the sheet forward motor 7 rotating forwardly and with the carriage 1 moving to and from within the printing region, not only the cleaner unit 10 in the reset position, i.e., in the evacuated position, which is out of the recording head 5 travelling region as shown in Fig. 13, but also the slider 56 of the capping unit 9 is lowered by the lever 59 that is urged by the spring 58. Therefore, even if the recording head 5 has moved above the cap 80, there is no likelihood that both will come in contact with each other. Further, the slider 56 has moved toward the printing region by a distance equivalent to the length L of the meshing hole 60 of the lever 59 while urged by a return spring 61, so that the stopper surface 63b of the cap holder 63 confronts the cleaner unit 10. As a result, even if the sheet forward motor 7 is rotated reversely, i.e., in such a direction as to drive out the cleaner unit 10 toward the recording head 5 travelling region, the cap holder 63 blocks the cleaner unit 10 from plunging into the recording head 5 travelling region. Hence, any situation affecting the recording operation can be prevented. When the recording operation has been brought to an end, the carriage 1 is moved to the home position by the carriage motor 2. During the movement of the carriage 1, the carriage 1 comes into contact with the contact piece 56a of the slider 56 as shown in Fig. 14, so that slider 56 is moved toward the termination end portion against the return spring 61 while rotating the lever 59 against the spring 58. During the movement of the slider 56, the lever 59 is lifted in association with the movement of the carriage 1, and the projections 57 of the slider 56 move along the sloped portions 53a of the cam grooves 53. When the slider 56 pushed by the carriage 1 has the projections 57 thereof moved to the horizontal portions 53b of the cam grooves 53, the cap 80 has, first of all, one point on the termination end portion side thereof come in contact with the nozzle surface of the recording head 5 with the compression force of all the compression springs 70 during such movement of the projections 57 along the horizontal portions 53b, because the cap holder 63 is attached to the slider 56 so that one side on the start end portion side of the cap holder 63 takes a slightly lower position. As shown in Fig. 15, when the slider 56 has reached the termination end portion, the entire circumference of the cap 80 receives the compression force from all the compression springs 70, so that the cap 80 comes in contact with the nozzle surface of the recording head 5 to thereby seal the nozzle surface reliably. From the initial condition in which the cap 80 comes in contact with the nozzle surface to the final condition in which the cap 80 totally seals the nozzle surface, the projections 57 are substantially flush with the sealing surface 80a of the cap 80 (ΔH≒ 0). Therefore, the amount of horizontal displacement _L1 is very small, i.e., the amount of displacement resulting from the slider 56 rotating about the projections 67 at the time of moving to the capping position as shown in Fig. 6 (c), so that the cap 80 can come in contact with the nozzle surface of the recording head 5 reliably, which in turn allows the cap 80 to seal the nozzle surface reliably. In the thus sealed condition, the stopper surface 63b of the cap holder 63 is evacuated from the cleaner unit 10. Therefore, when the sheet forward motor 7 is rotated reversely, the cleaner cam 29 that has rotated counterclockwise as viewed in Fig. 3 together with the gear 26 causes the cleaner unit 10 to project toward the recording head 5 travelling region by the arm 28 thereof. When the sheet forward motor 7 is rotated in the reverse direction so that the cleaning unit 10 comes immediately before the cleaning position, the retaining projection 44 of the cleaner unit 10 gets meshed with the carriage stopper 1a to thereby lock the carriage 1, so that unnecessary movement of the carriage 1 is blocked as shown in Fig. 10. When the recording head 5 has been clogged due to the printing operation and the like performed over a long period of time, the recording head 5 must be cleaned. Not only the sheet forward motor 7 is rotated forwardly from the sealed condition shown in Fig. 10 to thereby discharge the recording sheet, but also the cleaner unit 10 is evacuated from the recording head 5 to thereby unlock the carriage as shown in Fig. 15 (S114). Since the carriage 1 is set movable as a result of such operation, when the carriage 1 is moved further toward the termination end side up to a location shown in Fig. 16 from the capped condition shown in Fig. 15, the operation rod 79 disposed on the slider 56 comes in contact with the contact piece 76 of the cap frame 51 to thereby open the valve 77 of the valve seat 75 to the atmosphere (S115). When the sheet forward motor 7 is rotated reversely under this condition, the cleaner unit 10 comes to project into the recording head 5 travelling path, so that the cleaner unit 10 is set to the cleaning position as shown in Fig. 17 (S116). The current reverse rotation of the sheet forward motor 7 comes after the last forward rotation. Therefore, the current reverse rotation of the sheet forward motor 7 is not transmitted to the pump wheel 33 by the intermediate transmission wheel 32, so that the pump unit 11 remains inoperative. Than, by moving the carriage 1 toward the start end portion, the cleaning blade 39 comes into contact with the nozzle surface of the recording head 5 as shown in Fig. 18. Therefore, by moving the carriage 1 to a wipe end position, the ink deposited on the nozzle surface can be wiped off (S117). Since the cleaning blade 39 is in contact with the cap holder 63 at this time, the ink deposited onto the cleaning blade 39 as a result of the wiping operation is transferred to the cap holder 63 or to the cap 80. Therefore, the amount of ink remaining on the cleaning blade 39 can be kept as small as possible, which in turn ensures reliability in the wiping operation. Upon completing of the cleaning operation, the sheet forward motor 7 is rotated forwardly in an amount equal to the reverse rotation of the motor 7, so that not only the cleaner unit 10 is returned to the evacuated position again as shown in Fig. 19 (S118), but also the carriage 1 is moved to an idle sucking position to thereby move the slider 56 to the termination end portion and set the recording head 5 ready for idle sucking as shown in Fig. 16 (S119). The sheet forward motor 7 is rotated in an amount equivalent to a transmission delay caused by the intermediate transmission wheel 32 (S120), and the carriage 1 is moved slightly toward the start end portion to thereby set the recording head 5 in the sealed condition shown in Fig. 15 (S121). As a result of this operation, the slider 56 moves away from the termination end portion, so that the operation rod 79 on the slider 56 also moves away from the contact piece 76 of the cap frame 51 and hence closes the valve 77 with the urging force of the spring 78. When the sheet forward motor 7 is rotated reversely under this condition, the motive force is transmitted to the pump unit 11, and a sucking force is applied to the cap 80. As a result, the ink is sucked from the recording head 5 at high pressure to be forcibly discharged therefrom, which in turn unclogs the nozzles (S122). The carriage 1 is moved slightly toward the termination end portion to thereby set the recording head 5 in the idle sucking position shown in Fig. 16 (S123), and the sheet forward motor 7 is rotated reversely at a low speed to thereby allow only the ink remaining in the cap 80 to be sucked without applying unnecessary sucking force to the recording head 5, and the sucked ink is thereafter discharged into a waste ink tank (not shown) (S124). Upon completing the idle sucking, the cleaner unit 10 is set in the position shown in Fig. 17, so that the sheet forward motor 7 is rotated forwardly to evacuate the cleaner unit 10 (S125) and to move the carriage 1 to the wipe end position (S126). Upon completing the cleaning operation, the sheet forward motor 7 is rotated reversely to thereby eliminate a transmission delay of the intermediate transmission wheel 32 caused by the last forward rotation of the motor 7 (S127) and to operate the pump unit 11, so that the pump unit 11 sucks the ink remaining in the cap 80 with a strong sucking force without applying sucking force to the recording head 5 (S128). Then, the sheet forward motor 7 is rotated forwardly to thereby evacuate the cleaner unit 10 from the recording head 5 travelling path as shown in Fig. 16 (S129). Further, the carriage 1 is moved toward the termination end portion again to thereby allow the cap 80 to seal the recording head 5 in the idle sucking condition as shown in Fig. 16 (S130). Since the cleaner unit 10 has been evacuated from the recording head 5 travelling path, there is no likelihood that the cleaning blade 39 will come in contact with the nozzle surface of the recording head 5. The sheet forward motor 7 is rotated reversely to thereby eliminate a transmission delay caused by the intermediate transmission wheel 32 (S131), and the carriage 1 is moved slightly toward the start end portion to thereby set the recording head 5 in the sealed condition shown in Fig. 15 (S132). As a result of this operation, the slider 56 moves away from the termination end portion, so that the valve 77 is dosed by the operation rod 79. When the sheet forward motor 7 is rotated reversely at a low speed under this condition, the motive force is transmitted to the pump unit 11 to thereby allow a weak sucking force to be applied to the cap 80. As a result, the ink is forcibly discharged out of the recording head 5 with the weak sucking force, which in turn allows the meniscuses in the nozzles to be recovered (S133). Upon completing the sucking operation, the carriage 1 is moved slightly toward the termination end portion to thereby set the recording head 5 in the idle sucking condition shown in Fig. 16 (S134). Then, the sheet forward motor 7 is rotated reversely at a low speed, so that such a sucking force as not to cause the ink to be jetted out of the recording head 5 is applied to suck only the ink remaining in the cap 80, and the sucked ink is thereafter discharged into the not shown waste ink tank (S135). Upon end of the idle sucking operation, the cleaner unit 10 is set as shown in Fig. 17 by the low-speed reverse rotation of the sheet forward motor 7 performed in the aforementioned step (S135). Therefore, when the carriage 1 is moved to the wipe end position as shown in Fig. 18, wiping operation is performed (S136). The sheet forward motor 7 is rotated reversely upon end of the cleaning operation. Since the current reverse rotation of the motor 7 is a succession of the last reverse rotation, the pump unit 11 is operated without having any transmission delay caused by the intermediate transmission wheel 32. As a result, the ink remaining in the cap 80 is sucked at a high negative pressure without applying sucking force to the recording head 5 (S137). The sheet forward motor 7 is rotated forwardly in an amount equivalent to a transmission delay caused by the intermediate transmission wheel 32 to thereby evacuate the cleaner unit 10 from the recording head 5 travelling path as shown in Fig. 19 (S138). Further, the carriage 1 is moved toward the termination end portion again to thereby allow the cap 80 to seal the recording head 5 in the idle sucking condition as shown in Fig. 16 (S139). Since the cleaner unit 10 has been evacuated from the recording head 5 travelling path, there is no likelihood that the cleaning blade 39 will come in contact with the nozzle surface of the recording head 5. The sheet forward motor 7 is rotated reversely to thereby eliminate a transmission delay of the intermediate transmission wheel 32 caused by the last forward rotation of the motor 7 (S140), and the carriage 1 is moved slightly toward the start end portion to thereby set the recording head 5 in the sealed condition shown in Fig. 15 and close the valve 77 (S141). When the sheet forward motor 7 is rotated reversely at a low speed under this condition, the motive force is transmitted to the pump unit 11 to thereby allow a weak sucking force to be applied to the cap 80. As a result, the ink is forcibly discharged out of the recording head 5 with the weak sucking force, which in turn allows the meniscuses in the nozzles to be recovered (S142). Upon completing the sucking operation, the carriage 1 is moved slightly toward the termination end portion to thereby set the recording head 5 in the idle sucking condition shown in Fig. 16 (S143). Then, the sheet forward motor 7 is rotated reversely at a low speed, so that only the ink remaining in the cap 80 is sucked by such a sucking force as not to cause the ink to be jetted out of the recording head 5 (S144). Upon completing of the idle sucking operation, the cleaner unit 10 has already been set as shown in Fig. 17 by the low-speed reverse rotation of the sheet forward motor 7 performed in the aforementioned step (S144). Therefore, by moving the carriage 1 to the wipe end position shown in Fig. 18, the wiping operation is performed (S145). The sheet forward motor 7 is rotated reversely upon completing of the cleaning operation. Since the current reverse rotation of the motor 7 succeeds the last reverse rotation, the pump unit 11 is operated without having any transmission delay caused by the intermediate transmission wheel 32. Therefore, the pump unit 11 sucks the ink remaining in the cap 80 with a strong sucking force with the cap 80 released from the recording head 5, and the ink in the cap 80 is thereafter discharged into the waste ink tank reliably (S146). When the sheet forward motor 7 is rotated in the forward direction until the projection 32b of the intermediate transmission wheel 32 comes in contact with the projection 33a of the pump wheel 33 to thereby rotate the pump wheel 33 slightly, the cleaner unit 10 is reset, and the rollers 34 of the pump unit 11 move toward the center of the pump wheel 33 to thereby move away from the tube 35, so that the pump unit 11 is set in the released condition (S147). When all the cleaning processes have been terminated, the carriage 1 is moved to the home position to be set in the condition shown in Fig. 15. As a result, the entire circumference of the cap 80 comes into contact with the nozzle surface of the recording head 5 while receiving the compression force of all the compression springs 70, so that the cap 80 can seal the recording head 5 reliably (S148). Then, by skipping the flushing operation (S149), the sheet forward motor 7 is rotated reversely to thereby mesh the retaining projection 44 of the cleaner unit 10 with the carriage stopper 1a as shown in Fig. 10, so that the carriage 1 is locked to thereby block unnecessary movement thereof (S150). It is contemplated that numerous modifications may be made to the ink jet recording apparatus of the present invention as defined in the following independent claim 1.

Claims: An ink jet recording apparatus, comprising: single drive means (7) for switching rotational directions between a forward direction and a reverse direction; recording sheet feed/discharge means (12) for feeding and discharging recording sheets and coupled to said single drive means (7), and ink sucking means (11) for sucking ink and coupled to said single drive means (7) by coupling means (31-33) for causing a time lag when said single drive means (7) switches rotational directions; wherein a recording sheet discharging operation and an ink sucking operation are performed when said single drive means (7) rotates in said reverse direction. An ink jet recording apparatus according to claim 1, wherein said coupling means (31-33) for causing said time lag comprises: a rotating drive body (31) having a first projection (31a); a rotating driven body (33) having a second projection (33a); and an intermediate transmission rotating body (32) interposed between said rotating drive body (31) and said rotating driven body (33) so as to be rotatable therebetween, said intermediate transmission rotating body (32) having a first corresponding projection (32a) on a front surface which is contactable with said first projection (31a) of said rotating drive body (31) to prevent relative rotation therebetween, and said intermediate transmission rotating body (32) having a second corresponding projection (32b) on a back surface which is contactable with said second projection (33a) of said rotating driven body (33) to prevent relative rotation therebetween. An ink jet recording apparatus according to claim 1 or 2, wherein said ink sucking means (11) is directly connected to said single drive means (7) by a first transmission mechanism (21, 22) and said recording sheet feed/discharge means (12) is connected to said single drive means (7) by a second transmission mechanism. An ink jet recording apparatus according to any one of claims 1 to 3, further comprising cleaning means (10) coupled to the drive means (7) for performing a cleaning operation when said drive means (7) operate said ink sucking means (11) to perform an ink sucking operation. An ink jet recording apparatus according to claim 4, wherein said cleaning means (10) is directly connected to said single drive means (7) by a first transmission mechanism and said feed/discharge means (12) is connected to said single drive means (7) by a second transmission mechanism.

Inventors: ISONO MASAHIRO, KAWAKAMI KAZUHISA, KOBAYASHI ATSUSHI, MOCHIZUKI SEIJI, OTSUKA NOBUTOSHI, SASAI YOJI, TAKEDA KAZUHISA, ISONO, MASAHIRO, KAWAKAMI, KAZUHISA, KOBAYASHI, ATSUSHI, MOCHIZUKI, SEIJI, OTSUKA, NOBUTOSHI, SASAI,YOJI, TAKEDA, KAZUHISA
Applicants: SEIKO EPSON CORP, SEIKO EPSON CORPORATION
Application year: 1997
Main classification: B41J23
IPC codes: B41J2, B41J23