Photographic developer/amplifier process and solutions

Abstract: A process for the redox development of an imagewise exposed photographic recording material comprises developing the photographic material in a redox developer/amplifier solution containing peroxide as oxidising agent and hydroxylamine as antioxidant and to improve the stability of the solution under aeration conditions an effective amount of a mono or di- N-substituted hydroxylamine is included. The molar ratio of hydroxylamine to N-substituted hydroxylamine may be from 1:200 to 100:1, preferably from 1:10 to 10:1. The substituents in the mono or di N-substituted hydroxylamine may be monovalent organic groups containing from 1 to 12 carbon atoms.

Description: Field of the Invention This invention relates to a redox development process and to developer/ amplifier solutions for use in the process. Background of the Invention Redox amplification processes have been described, for example in British Specifications Nos. 1,268,126; 1,399,481; 1,403,418; and 1,560,572. In such processes colour materials are developed to produce a silver image(which may contain only small amounts of silver) and treated with a redox amplifying solution (or a combined developer/amplifier) to form a dye image. The developer-amplifier solution contains a colour developing agent and an oxidising agent which will oxidise the colour developing agent in the presence of the silver image which acts as a catalyst. Oxidised colour developer reacts with a colour coupler to form the dye image. The amount of dye formed depends on the time of treatment or the availability of the colour coupler and is less dependent on the amount of silver in the image than is the case in conventional colour development processes. Examples of suitable oxidising agents include peroxy compounds including hydrogen peroxide and compounds which provide hydrogen peroxide, e.g. addition compounds of hydrogen peroxide such as perborates and addition compounds of hydrogen peroxide with urea. Other oxidizing agents include cobalt (III) complexes including cobalt hexammine complexes; and periodates. Mixtures of such compounds can also be used. Problem to be solved by the Invention Developer/amplifier solutions are known to deteriorate because they contain both an oxidising agent (e.g. the peroxide) and a reducing agent (the colour developing agent) which react together spontaneously thus leading to loss of activity in a matter of an hour or two. By contrast conventional photographic colour developer solutions which lose activity by aerial oxidation of the colour developing agent, typically will be stable for a week or two. In order to reduce oxidation losses, hydroxylamine and its substituted derivatives such as diethylhydroxylamine have been proposed as anti-oxidants for colour developer solutions. Redox developer amplifiers containing hydroxylamine as the antioxidant have been previously shown to be more stable than those containing diethyl hydroxylamine or similar substituted hydroxylamines. EP-A-0 654 707 describes an aqueous redox amplifier composition containing hydroxylamine. Also, US Patent No.3,489,566 describes an aqueous alkaline developing solution comprising a combination of hydroxylamine and N,N-diethylhydroxylamine. However, it has recently been discovered that hydroxylamine in made up developer-replenisher is prone to aerial oxidation. This can lead to variable levels of hydroxylamine in the redox developer and variable sensitometry in the paper print and can be a significant problem in processes that are run under high oxidation conditions such as those in processing machines with partially submerged rollers and with continuous recirculation of developer solution. Contrary to expectation, it has now been found that, for processes run under aeration, especially high aeration conditions, developer solutions containing both hydroxylamine and an N-substituted hydroxylamine have improved stability as compared to hydroxylamine alone. The present invention therefore provides a solution to this problem by the provision of a developer/amplifier solution containing both hydroxylamine and an N- substituted hydroxylamine. Summary of the Invention According to the present invention there is provided a developer/amplifier solution for use in redox development comprising: a colour developing agent, as oxidising agent hydrogen peroxide or a compound which provides hydrogen peroxide, hydroxylamine as antioxidant ,and to improve the stability of the solution under aeration conditions, an effective amount of a mono or di N-substituted hydroxylamine wherein the molar ratio of hydroxylamine to N-substituted hydroxylamine is from 1 : 200 to 100 : 1 and wherein the pH of the solution is in the range from 10.5 to 12.5. Advantageous Effect of the Invention The RX developer/amplifier solutions containing the combination of hydroxylamine and an N-substituted hydroxylamine have a useful lifetime which is greater than those containing hydroxylamine alone and are especially suitable for use under conditions of high aeration and in low volume thin development tanks. Detailed Description of the Invention Preferably the molar ratio of hydroxylamine to N-substituted hydroxylamine is from 1 : 10 to 10 : 1, more preferably from 1 : 2 to 5:1. Preferred concentration ranges are from 0.1 to 10g/l of hydroxylamine sulphate and from 0.01 ml/l to 20ml/l (as 80% solution) of the substituted hydroxylamine. The hydroxylamine may be a salt thereof such as hydroxylamine chloride, phosphate or, preferably, sulphate. The N-substituted hydroxylamine may be mono- or disubstituted, however disubstituted compounds are preferred. Suitable substituents are monovalent organic groups containing not more than 12 carbon atoms. Suitable such groups are alkyl or aryl groups which may be substituted for example with sulphonate or carboxylate. Lower alkyl groups, for example containing from 1 to 6 carbon atoms are particularly suitable. Conveniently one substituted hydroxylamine will be used although it is possible to employ more than one such compound ie to use a mixture of different N-substituted hydroxylamines. The pH is preferably buffered e.g. by a phosphate such as potassium hydrogen phosphate (K 2 HPO 4 ) or by another phosphate, or carbonate, silicate or mixture thereof. Conveniently the redox developer/amplifier solution used in the present invention comprises a colour developing agent, hydrogen peroxide or a compound which provides hydrogen peroxide and hydroxylamine or a salt thereof and wherein the concentration ranges are: hydrogen peroxide from 0.1 to 20 ml/l preferably 0.5 to 15 ml/l (as 30% w/w solution), hydroxylamine or a salt thereof from 0.1 to 10.0 g/l preferably 0.25 to 8 g/l (as hydroxylamine sulphate), an N-substituted hydroxylamine from 0.001 to 0.2 Molar and wherein the pH is in the range from 10.5 to 12.5. The colour developing agent may be any of those known in the art, for example, the p-phenylene diamines eg: 4-amino N,N-diethylaniline hydrochloride, 4-amino-3-methyl-N,N-diethylaniline hydrochloride, 4-amino-3methyl-N-ethyl-N-(beta-(methanesulfonamido) ethyl)aniline sesquisulphate hydrate, 4-amino-3-methyl-N-ethyl-N-(beta hydroxyethyl)aniline sulphate, 4-amino-3-beta-(methanesulfonamido)ethyl-N,N-diethyl aniline hydrochloride and 4-amino-N-ethyl-N-(2-methoxyethyl)-m-toluidene di-p-toluene sulfonic acid. The concentration range of the hydrogen peroxide is more preferably from 0.5 to 7 ml/l and especially from 0.5 to 3 ml/l (as 30% w/w solution). The concentration range of the hydroxylamine component is from 0.5 to 4 and especially from 0.5 to 2 g/l (as hydroxylamine sulphate). The pH is preferably in the range 11 to 11.7 and especially from 11 to 11.4. The composition is preferably free of any compound that forms a dye on reaction with oxidised colour developer. The relative proportions of hydrogen peroxide (as ml/l of a 30% w/w solution) and hydroxylamine compound (as g/l hydroxylamine sulphate) need to be balanced to give the required result. The photographic material may be first subjected to a development step with a developer solution containing no peroxide or other oxidising agent before the redox amplification. Alternatively, the development and amplification may be combined in a single step using a combined developer/amplifier solution. The colour photographic material to be processed may be of any type but will preferably contain low amounts of silver halide. Preferred total silver halide coverages are in the range 6 to 300, preferably 10 to 200 mg/m 2 and particularly 10 to 100 mg/m 2 (as silver). A particular application of redox amplification is in the processing of silver chloride colour paper, for example, paper comprising at least 85 mole % silver chloride, especially such paper with low silver levels for example levels below 200mg/m 2 preferably below 100mg/m 2 . The material may comprise the emulsions, sensitisers, couplers, supports, layers, additives, etc. described in Research Disclosure, December 1978, Item 17643, published by Kenneth Mason Publications Ltd, Dudley Annex, 12a North Street, Emsworth, Hants P010 7DQ, U.K. In a preferred embodiment the photographic material to be processed comprises a resin-coated paper support and the emulsion layers comprise more than 80%, preferably more than 90% silver chloride and are more preferably composed of substantially pure silver chloride. The photographic materials can be single colour materials or multicolour materials. Multicolour materials contain dye image-forming units sensitive to each of the three primary regions of the spectrum. Each unit can be comprised of a single emulsion layer or of multiple emulsion layers sensitive to a given region of the spectrum. The layers of the materials, including the layers of the image-forming units, can be arranged in various orders as known in the art. A typical multicolour photographic material comprises a support bearing a yellow dye image-forming unit comprised of at least one blue-sensitive silver halide emulsion layer having associated therewith at least one yellow dye-forming coupler, and magenta and cyan dye image-forming units comprising at least one green- or red-sensitive silver halide emulsion layer having associated therewith at least one magenta or cyan dye-forming coupler respectively. The material can contain additional layers, such as filter layers. According to another aspect of the invention there is provided a process for the redox development of an imagewise exposed photographic material which process comprises developing the photographic material in a redox developer/amplifier solution containing an oxidising agent and an antioxidant and the process is carried out in a low volume developer tank, and wherein the antioxidant is a mixture of hydroxylamine and an N-substituted hydroxylamine. As stated above, the process of the invention is particularly suitable for use in a tank of relatively small volume and in a preferred embodiment the ratio of the tank volume to maximum area of material accommodatable therein (i.e. maximum path length times width of material) is less than 11 dm 3 /m 2 , preferably less than 3dm 3 /m 2 . The process may be carried out in what is known in the art as a minilab for example the tank volume may be below 5 litres and sometimes below 3.0 litres conveniently in the range 1.5 to 2.5 litres and may be about 1 litre. The material to be processed is conveniently passed through the tank and preferably the developer solution is recirculated through the tank at a rate of 0.1 to 10 tank volumes per minute. The preferred recirculation rate is from 0.5 to 8 especially from 1 to 5 and particularly from 2 to 4 tank volumes per minute. The recirculation with or without replenishment may be carried out continuously or intermittently. In one method of working both can be carried out continuously while processing is in progress but not at all or intermittently when the tank is idle. Replenishment may be carried out by introducing the required amount of replenisher into the recirculation system either inside or outside the processing tank. The shape and dimensions of the processing tank are preferably such that it holds the minimum amount of processing solution while still obtaining the required results. The tank is preferably one with fixed sides, the material being advanced therethrough by drive rollers. Preferably the photographic material passes through a thickness of solution of less then 11mm, preferably less than 5mm and especially about 2mm. The shape of the tank is not critical but it may conveniently be in the shape of a shallow tray or, preferably U shaped. It is preferred that the dimensions of the tank be chosen so that the width of the tank is the same as or only just wider than the width of the material being processed. The total volume of the processing solution within the processing channel and recirculation system is relatively smaller as compared with prior art processes. In particular the total amount of processing solution in the entire processing system for a particular module is such that the total volume in the processing channel is at least 40% of the total volume of the processing solution in the entire system. Preferably the volume of the processing channel is at least about 50% of the total volume of the processing solution in the system. In order to provide efficient flow of the processing solution through the opening or nozzles into the processing channel, it is desirable that the nozzles/opening that deliver the processing solution to the processing channel have a configuration in accordance with the following relationship: 0.6 > F/A < 23 where F is the flow rate of the solution through the nozzle in litres/minute and A is the cross sectional area of the nozzle provided in square centimetres. Providing a nozzle in accordance with the foregoing relationship assures appropriate discharge of the processing solution against the photosensitive material. Such low volume thin tank systems are described in more detail in the following patent specifications: US 5,294,956; 5,179,404; 5,270,762; EP559,025; 559,026; 559,027; WO92/10790; WO92/17819; WO93/04404; WO92/17370; WO91/19226; WO91/12567; WO9207302; WO93/00612 and WO92/07301. According to another aspect of the present invention there is employed a low volume developer tank for use in redox development said tank containing a redox developer/amplifier solution which comprises: a colour developing agent, hydrogen peroxide or a compound which provides hydrogen peroxide and hydroxylamine or a salt thereof and wherein the concentration ranges are: hydrogen peroxide from 0.1 to 20 ml/l (as 30% w/w solution), hydroxylamine or a salt thereof from 0.10 to 10 g/l (as hydroxylamine sulphate), and wherein the pH is in the range from 10.5 to 12.5. The invention is illustrated by the following Examples. Example 1. A low silver colour paper containing about 58mg/sq.m of silver which was substantially silver chloride was exposed and subjected to a process cycle as follows: develop 45 seconds fix 45 seconds wash 2 minutes where the fixer was 50g/l of sodium sulphite. A developer solution of the composition shown in Table 1 was made up. Developer composition. Component Amount Sequestrant 1 0.6g/l Sequestrant 2 0.81g/l K 2 HPO 4 3H 2 O 40g/l KBr 1.0mg/l KCl 0.5g/l HAS 1.0g/l CDS 0.3g/l CD3 4.5g/l pH 11.4 H 2 O 2 (30%) 2ml/l Sequestrant 1 is a 60% aqueous solution of 1-hydroxyethylidene-1,1-diphosphonic acid. Sequestrant 2 is a 41% aqueous solution of the penta sodium salt of diethylene pentaacetic acid. CD3 is 4-N-ethyl-(beta-methanesulphonamidoethyl)-o-toluidine sesquisulphate CDS is catechol disulphonate and HAS is hydroxylammonium sulphate. This developer is the control developer (Dev 1), a second developer (Dev 2) was made by adding 1ml/l of diethylhydroxylamine (85%), a third (Dev 3) was made by adding 10ml/l of diethylhydroxylamine (85%) and a fourth (Dev 4) by replacing the HAS in Dev 1 with an equimolar amount of diethylhydroxylamine (1.0ml/l). These developers were placed in 500ml measuring cylinders in a water thermostat at 35°C and monitored from time to time with sensitometric strips. The Dmax values were measured by the well known sensitometric method which measures the colour development using a pre-exposed test strip and involves measuring the dye D max values for red, green and blue. The D max densities are shown as a function of time in Table 2. D max versus time D max neutral X 100 Dev 1 Dev 2 Dev 3 Dev 4 age days R1 G1 B1 R2 G2 B2 R3 G3 B3 R4 G4 B4 0 251 262 267 262 272 282 230 261 270 284 281 275 1 254 266 271 246 262 268 167 195 203 73 94 97 3 258 267 266 211 236 246 73 88 92 7 263 263 251 71 88 99 71 88 92 It can be seen that under these static conditions where there is no forced aeration the presence of diethyl hydroxylamine is detrimental to the long term stability and the larger the amount the more detrimental it is. The combination of HAS and diethyl hydroxylamine in Dev 2 is however still significantly more stable than diethyl hydroxylamine used by itself as in Dev 4. In Dev 4 analysis shows that all the hydrogen peroxide has decomposed after 1 day whereas after 1 day in Dev 2, 80% of the hydrogen peroxide is still present. This result is surprising since it is known that diethylhydroxylamine causes rapid loss of hydrogen peroxide and the same rapid loss of hydrogen peroxide would be expected to happen in Dev 2 as in Dev 4. The presence of hydroxylamine in Dev 2 appears to inhibit the effect of diethyl hydroxylamine and lower the peroxide loss. This is entirely unexpected. Dev 3 shows the effect in a more pronounced manner, this has 10 times the amount of diethyl hydroxylamine than has Dev 2 or Dev 4 and yet it still lasts longer than Dev 4. Thus a combination of HAS and diethyl hydroxylamine can provide a developer that is useable for between 1 and 3 days whereas the developer with diethyl hydroxylamine by itself is only useable for a few hours. Example 2. A developer was made up with a composition as shown in Table 3. Developer composition Component Amount Sequestrant 1 0.6g/l Sequestrant 2 0.81g/l K 2 HPO 4 3H 2 O 40g/l KBr 1.0mg/l KCl 0.5g/l HAS 1.0g/l CDS 0.3g/l CD3 4.5g/l pH 11.0 H 2 O 2 (30%) 2ml/l This was the control developer (Dev 5) and another developer (Dev 6) was made by adding 1ml/l of diethyl hydroxylamine (85%) to the control developer. These developers were bubbled with compressed air at the same rate using flow meters set to 30ml/min. At the start and at intervals the bubbling was stopped and sensitometric strips on low silver paper containing 58mg/m 2 of silver were processed acccording to the process cycle of Example 1. The results are shown in Table 4. Dmax (Neutral) versus Aeration time Dmax X 100 Aeration time hours Dev 5 Dev 6 R5 G5 B5 R6 G6 B6 0 250 254 253 245 251 252 3 250 255 240 256 255 249 5.5 204 233 216 247 254 238 aeration stopped 3 days without aeration 127 149 182 67 75 89 Thus it can be seen that the presence of diethyl hydroxylamine is beneficial when strong aeration is carried out at least for periods up to 5.5 hours. It can also be seen that after aeration is stopped the developer containing diethyl hydroxylamine is less stable than the control; although this is relatively unimportant since neither developer is useable at this stage. After 5.5 hours aeration developer 6 is still fully useable whereas developer 5 is unuseable. Thus a combination of antioxidants can provide a compromise position of a developer that is useable over a number of days under low aeration conditions but is also useable under high aeration conditions. This is not possible with a single antioxidant such as diethyl hydroxylamine since the developer degrades rapidly even without aeration or with a single antioxidant such as hydroxylamine since although stable under low aeration conditions it degrades rapidly with high aeration. Example 3. In this example the level of diethyl hydroxylamine added to the developer is lowered to the point at which there is no significant effect on the standing stability under conditions of low aeration but there is still a benefit under conditions of high aeration. The developer composition is shown in Table 5. Developer composition Component Amount Sequestrant 1 0.6g/l Sequestrant 2 0.81g/l K 2 HPO 4 3H 2 O 40g/l KBr 1.5mg/l KCl 0.5g/l HAS 1.2g/l CDS 0.3g/l CD3 5.5g/l pH 11.5 H 2 O 2 (30%) 2.5ml/l This was Dev 7 and Dev 8 with 0.3ml/l of diethyl hydroxylamine added. The results are shown in Table 6. Dmax (neutral) versus developer age Dmax X 100 age (hours) Dev 7 Dev 8 R7 G7 B7 R8 G8 B8 0 270 270 241 266 268 238 66 273 271 242 267 264 238 74 269 269 239 268 269 235 98 260 263 227 257 262 229 106 264 264 229 260 263 232 130 257 262 227 256 258 226 These data show that with a relatively small amount of diethyl hydroxylamine added to the developer which contains HAS as the main antioxidant the losses on standing in static conditions are not any different from those without any diethylhydroxylamine. An aeration experiment was carried out in the same way as in Example 2 but using developers 7 and 8; the results are shown in Table 7. Dmax (neutral) versus aeration time Dmax X 100 aeration time (hours) Dev 7 dev 8 R7 G7 B7 R8 G8 B8 0 270 269 238 268 269 238 3 269 264 228 266 267 236 5.5 222 242 201 251 259 227 These data show that a relatively small amount of diethyl hydroxylamine improves the resistance of the developer to aerial oxidation but does not impair the standing stability under static conditions. The advantage of the present invention is that for processes carried out with roller transport machines or involving high aeration such as those with partially submerged rollers and with high or continuous recirculation of developer solution, the stability of the solution is improved.

Claims: A developer/amplifier solution for use in redox development comprising: a colour developing agent, as oxidising agent hydrogen peroxide or a compound which provides hydrogen peroxide, hydroxylamine as antioxidant ,and to improve the stability of the solution under aeration conditions, an effective amount of a mono or di N-substituted hydroxylamine wherein the molar ratio of hydroxylamine to N-substituted hydroxylamine is from 1 : 200 to 100 : 1 and wherein the pH of the solution is in the range from 10.5 to 12.5. A developer/amplifier solution as claimed in claim 1 wherein the molar ratio of hydroxylamine to N-substituted hydroxylamine is from 1:10 to 10:1. A developer/amplifier solution as claimed in claim 1 or claim 2 wherein substituents in the mono or di N-substituted hydroxylamine are monovalent organic groups containing from 1 to 12 carbon atoms. A developer/amplifier solution as claimed in claim 3 wherein the organic groups are alkyl or aryl groups optionally substituted with sulphonate or carboxylate. A developer/amplifier solution as claimed in claim 4 wherein the groups are C 1 to C 6 alkyl groups. A developer/amplifier solution as claimed in any one of the preceding claims wherein the concentration ranges are: hydrogen peroxide from 0.1 to 20 ml/l (as 30% w/w aqueous solution), hydroxylamine or a salt thereof from 0.25 to 8 g/l (as hydroxylamine sulphate), an N-substituted hydroxylamine from 0.001 to 0.2 Molar and wherein the pH of the solution is in the range from 10.5 to 12.5. A process for the redox development of an imagewise exposed photographic recording material which process comprises developing the photographic recording material in a redox developer/amplifier solution containing an oxidising agent and an antioxidant and the process is carried out under aeration conditions, and wherein the antioxidant is a mixture of hydroxylamine and an N-substituted hydroxylamine wherein the molar ratio of hydroxylamine to N-substituted hydroxylamine is from 1 : 200 to 100 : 1 and wherein the pH of the solution is in the range from 10.5 to 12.5. A process as claimed in claim 7 wherein the process is carried out with partially submerged rollers with continuous recirculation of developer solution. A process as claimed in claim 7 or 8 wherein the process is carried out in a low volume developer tank.

Inventors: TWIST PETER JEFFEREY, TWIST, PETER JEFFEREY
Applicants: EASTMAN KODAK CO, EASTMAN KODAK COMPANY
Application year: 1997
Main classification: G03C7
IPC codes: G03C7, G03D13