ELECTRONIC CARD WITH SHIELD COVER HAVING TABS WHERE EACH TAB ENGAGES WITH RECESS OF CORRESPONDING SHIELD COVER

Abstract: An electronic card has a printed circuit board interposed between two card shields (7, 8) having edges. Tabs (9) on an edge of one shield engage recesses (10) on the edge of the other shield. The jointed shields (7, 8) of the card provide high levels of rigidity, sufficient to exceed applicable bending and torsional resistance specifications. Adequate rigidity is thereby provided. Also included is an I/O connector (2) which is shielded over its length and is grounded without a separate ground contact. The tabs include an arcuate member having a medial oblique projection which engages a ledge of the other shield near the recess.

Description: ELECTRONIC CARD WITH SHIELD COVER HAVING TABS WHERE EACH TAB ENGAGES WITH RECESS OF CORRESPONDING SHIELD COVER Background of the Invention 1. Field of the Invention: The present invention relates to electronic cards and more particularly to exterior shells for such cards. 2. Brief Description of Prior Developments: Electronic cards are widely used, especially for adding capacity and/ or functionality to personal computers. The Personal Computer Memory Card International Association (PCMCIA) has established standards for such cards, and has categorized them as type I, type II and type III cards. Previously cards have employed cover shields latched and/ or adhesively fixed to an intermediate frame and covers laser welded or ultrasonically welded together. More recent cards employ metal shields that are directly fixed together, without a frame. However, there are difficulties experienced in having such structures maintain sufficient rigidity to withstand flexing, bending and tension forces which would be expected to be placed on it in the course of ordinary use. There is, therefore, a need for an electronic card which avoids the above mentioned difficulties. Summary of the Invention The electronic card of the invention comprises a printed circuit board interposed between card shields having edges. Tabs on the edges of one shield engage recesses on the edge of the other shield. Adequate rigidity is thereby provided. Also included is an I/O connector grounded without a separate ground contact and shielded over its length. Brief Description of the Drawings The invention is further described with reference to the accompanying drawings in which: Fig. 1 is an exploded perspective view of an electronic card of the present invention; Fig. 2 is a perspective view of the card shown in Fig. 1 ; Fig. 3 is an enlarged view of the area in circle III in Fig. 1 ; Figs. 4a-4f are schematic illustrations of various ways in which the tabs and recesses in the card illustrated in Fig. 1 may be engaged within the scope of the present invention; Figs. 5a and 5b are respectively an exploded perspective view of an I/O connector used in the card shown in Fig. 1 and its accompanying universal grounding part and the I/O connector in which its universal grounding part is engaged; Figs. 6a and 6b are respectively an exploded view of an alternate I/O connector and a view of the alternate I/O connector in which its grounding part is engaged; Fig. 7 is an exploded perspective view of an alternate shielded I/O receptacle; Fig. 8 is a perspective view of an alternate shield member which may be used with the I/O receptacle shown in Fig. 7; Fig. 9 is an exploded perspective view of an alternate preferred embodiment of the card of the present invention; Fig. 10 is a bottom perspective view of the card of Fig. 9; Fig. 1 1 is a top perspective view of a card shield used in the card shown in Fig. 9; Fig. 12 is a detailed view of the area within circle XII in Fig. 1 1 ; Fig. 13 is a detailed view of the area with circle XIII in Fig. 1 1 ; Fig. 14 is a detailed view of the I/O connector used in the card connector shown in Fig. 9; Fig. 15 is a cross sectional view through an engaged latch; Fig. 16 is a cross section through XVII - XVII in Fig. 16; and Fig. 17 is a cross section through XVIII - XVIII in Fig. 16. Fig. 18 is a top plan view of a shield used in another preferred embodiment of the card of the present invention; Fig. 19 is a side elevational view of the shield shown in Fig. 18; Fig. 20 is an end view of the shield shown in Fig. 18; Fig. 21 is an end view of the entire card which makes use of the shield shown in Fig. 18; Fig. 22 is a top plan view of a shield used in another preferred embodiment of the card of the present invention; Fig. 23 is a side elevational view of the shield shown in Fig. 22; Fig. 24 is an end view of the shield shown in Fig. 22; Fig. 25 is a top plan view of a shield used in another preferred embodiment of the card of the present invention; Fig. 26 is a side elevational view of the shield shown in Fig. 22; Fig. 27 is an end view of the shield shown in Fig. 22; Fig. 28 is a partial perspective view of the shield shown in Fig. 18; Fig. 29 is an enlarged view of the area within circle XXIX in Fig. 28; Fig. 30 is a blank from which the shield shown in Fig. 18 may be manufactured; and Fig. 31 is an enlarged view of the area within circle XXXI in Fig. 30; and Figs. 32a and 32b are views of alternate preferred embodiments of tabs and recesses respectively. Detailed Description of the Preferred Embodiments Referring to Figs. 1-3, the PCB assembly consists of the metallized receptacle I/O connector 1 at one end and the 68 pos MTB (MICRO TRIBEAM™ receptacle connector 2 at the other end of the board. This connector 2 has the two coding keys 3 and 4 integrated to sides of the plastic housing, simultaneously an upstanding ridge 5 on the top and bottom of this housing. On each of the two coding key ends of the connector 2, top and bottom surfaces, are also located two recesses 6. The I/O receptacle is described in detail hereafter. The top and bottom card shields 7 and 8 are identical stampings of sheet metal eg. stainless steel. Over a substantial length of the shield, at one side are preferably periodically spaced, i.e. at 3mm intervals, located upstanding tabs 9, and on the other side at same locations and periodicity appropriate recesses 10. In addition, at the front side 13 of a shield are located two fixation tabs 1 1 , while at the rear side of each shield are extension portions 12 which are perpendicularly bent to be flush with in front of the metal shield of the connector plug opening of I/O connector 1. Such a perpendicular bend results in an improved aesthetics and also prevents an opening between I/O connector and shield and prevents what is known as a "smile" effect of the card while allowing for proper axial positioning of the PCB assembly. When the two card shield halves 7 and 8 are positioned and moved toward each other over on either side of the PCB assembly, the tabs 9 along side and fixation tabs 11 cooperate with oppositely positioned recess 10 and 6 respectively, to obtain a final card assembly 14 shown in Fig. 2. Ordinarily if only one tab 9 cooperates with one properly positioned recess 10, the force to retain the card assembly structure intact (see Fig. 2), notwithstanding the mechanical flexure /tension it is subjected to during application, is low. Due, by employing a relatively large number of tabs and recesses evenly spaced over the assembly length on both sides, is sufficient rigidity of the assembly can be achieved. In general there can be and usually is a true-position mismatch-match between tabs and the recesses, due to stamping tolerances. As a result, there can be a friction-fit of the two card shields on each other and with the recesses 6 of plastic housing of MTB connector 2. These individual friction forces can be enhanced by appropriate choice of the relative dimension/ shape of the tab/ recess cooperating together to form the mechanical structure. For example, considering the Section A of tab 9 in Fig. 4a, frictional engagement between the tabs and recesses can result if the tab is longer than the recess, as shown in Fig. 4d, the tab is twisted (Fig. 4e) or the tab is curved (Fig. 4c). In addition, several options for latching the tab in the recess are presented in Fig. 4b and Fig. 4g and 4c and 4h, wherein a latch 9a, either centrally located or formed on one end of the tab, by a sheared portion, latches the tab in the recess when fully mated. The objective of the latching arrangements is to withstand the mechanical forces and hold the assembly intact. Another object is to present substantially flat metal sides of card assembly to allow appropriate contact with a ground contact of equipment slot (not shown) which the PCMCIA card needs to fit. The I/O connector is shown in Figs. 5a and 5b in which it is shown that plastic is removed at ends of the top and bottom plastic walls 20 to allow the entry from the rear (PCB side) of two metal springs with legs 21 and 22 having inwardly projecting latches 23 and 24 and ends 25 and 26. In the final assembled condition the latches 23 and 24 contact the metal shield plug connector 18 of assembled I/O plug connector while the ends 25 and 26 are pressed on metal upper and lower shields 7 and 8 to complete the total ground connection of system. These two metal spring members are connected to the ground track on the PCB at two connector ends by rivets, as in initial design. Referring to Figs. 6a - 6b, another embodiment is shown in which one metal piece is inserted over for the top and bottom plastic walls of receptacle I/O connector. The advantage in this arrangement, being not only, is one part needed, but that the metal shield extends over the total length of the connector while ensuring there is no potential drop between the two ground locations situated at connector ends. In this design, the inward projecting latches 23 and 24 face the central plastic insert 13 to finally connect with mating plug I/O shield 18. The outward latches 27 of the other side of the I/O connector contact the upper and lower shields 7 and 8, while the edges 25 and 26 are located also against the edges of the card shields. Referring to Figs. 7-8, a further development of the I/O receptacle shield in combination with the substitute for ground contact 7 in initial design, is shown. Here the upper and shield portions are shown as two separate half s, each with symmetrical segments of latch retaining openings 12 facing towards each other. This design alternative is not only present a metal plate with latch retaining openings, but also present at the rear end 28 of the receptacle I/O, besides the area needed for SMT legs of terminals, a metal wall over the remaining width of the card. This feature is more clearly evident in Fig. 4 showing the rear from the PCB side view of the receptacle I/O. This rear end 28 (Fig. 8) in this design when locked above a similar wall extending from lower shield portion, then affords a means for EMC/ESD shielding between the PCB electronics circuit I/O connector on this side of the card assembly. Referring to Figs. 9- 16, the PCB assembly includes the metallized receptacle I/O connector 101 at one end and the 68 pos MTB receptacle connector 102 at the other end of the board. This MTB connector 102 has the two coding keys 103 and 104 integrated to sides of the plastic housing, simultaneously an upstanding ridge 105 on the top and bottom of this housing. On each of the two coding key ends of the MTB connector 102, top and bottom surfaces, are also located on the I/O connector ends and two recesses 106. The I/O receptacle is described in detail hereafter. The top and bottom card shields 107 and 108 are sheet metal e.g. stainless steel. Over a substantial length of the shield, at one side are periodically located, e.g. once every 3mm, upstanding tabs 109, and on the other side at same locations and periodicity are appropriate recesses 110. In addition, at the front side 113 of a shield is located a fixation tab 11 1 , and at the rear side of the shield are extension portions 112 which are perpendicularly bent to be flush with in front of the metal shield of the connector plug opening of I/O connector 101 in the final card assembly condition. Such a perpendicular bend results in an improved aesthetics of the card while allowing for proper longitudinal axial positioning of the PCB assembly. When the two card shield halves 107 and 108 are positioned and moved towards each to enclose of the PCB assembly, the tabs 109 cooperate with recess 110 along side and fixation tabs 1 1 1 cooperate with oppositely positioned recess 144 on the opposite side of the top shield through slot 100., to obtain a final card assembly. The periodicity of tabs and recess over the assembly length on both sides, is sufficient to ensure the desired assembly rigidity. As previously stated, there usually is a true-position miss-match between the tabs and recess, due to stamping tolerances. This arrangement, then results in at least an initial friction-fit of the two card shields on each other by reason of the side tabs 109 entering side recesses 1 10, and two front fixation tabs 1 1 1 passing through two 106 to enter front recess 144 of the opposite shield of plastic housing of connector 102. These individual friction forces can be enhanced by appropriate choice of the relative dimension/ shape of the tab/recess cooperating together to form the mechanical structure. Referring particularly to Figs. 9 - 10 and 14, a further development of the I/O receptacle shield in combination with the substitute for ground contact 107 in initial design, is shown. Here the upper and shield portions are shown as two separate half s each with symmetrical segments of latch retaining openings 1 12 facing towards each other. This design is not only present at a metal plate with latch retaining openings, but also present at the rear end 128 of the receptacle I/O, besides the area needed for SMT legs of terminals, a metal wall over the remaining width of the card. Fig. 1 1 and 12 shows modified forms of securing tabs wherein the tabs 109 comprise an upstanding arcuate section 130 having opposed rigid sides 131 and chamfers 132 from which a spring latch 133 extends downwardly and outwardly. Referring particularly to Fig. 13, the recesses 1 10 are formed in a ledge 134. The ends of the recesses 1 10 have edges 135 and 136 which are angled inwardly to points 138. Referring particularly to Figs. 15 - 17, the tab 133 engages the underside of ledges 134 in the recesses 1 10. The two card shields of this embodiment are preferably made from 0.2mm stainless steel and have a number of mechanical snap fit fasteners. After assembling the two shields to each other, these fasteners make the card surprisingly and unexpectantly rigid and stiff against bending and torsion. These fasteners also effect good electrical connection for grounding between the two card shields due to multiple contact points, and also because no intermediate load bearing surfaces are utilized the card is optimally shielded for EMI. These fasteners comprise a number of tabs 109 which engage recesses 110. It will be seen from the drawings (in parts Figs. 15 16) that each of the tabs 109 and latch 133 are angled inwardly from the perpendicular plane, for example, by angle of (Fig. 15) to better engage the recesses 110. Each tab 109 comprises a spring section 132 integrated with a latch 133, which hooks in a latch 134 underneath the area of each recess 110. This latch 133 holds the two card shields from opening after assembly. During mating, the tab 109 will be subjected to elastic bending and torsion forces from the tip of latch 133 up both rigid sides. Each tab 109 includes also two rigid sides 131 which engage with some play in both ends of the recess 110. The total number of rigid sides 131 and recess ends give the mechanical connection between the two card shields a high shear strength, which results in a high stiffness against bending and torsion. It will also be noted that the two card shields are identical and are hermaphodite, that is, each shield contains both male and female fastening elements. As is shown in particular with regard to Figs. 12 - 14, during mating the chamfers 132 will first touch the leading edges 135 and 136 so that they will guide the tab 109 to the end position beyond points 138 and guarantee that the latch 133 will hook underneath edge 134. The points 138 function as latches to hold the tab in position in the recess and provide an audible "snap" that indicates proper latching. The relative dimensions of the chamfers 132 and ledges 135 and 136 are designed to absorb manufacturing (stamping) tolerances. The latch mechanism is designed in a way that there is an initial play between the latch and the ledge 134 in vertical direction, which is taken away by a second spring function of ends 137 of the ledge. As these ends have a bending angle less than 90°, these make first contact when assembling the two card shields and then these have to be pressed together a little before the latch 133 will be mated. After that the latch mechanism has no further play. Preferably the overall cumulative lengths of the spring like tabs will be at least 10% of the length of the shield and more preferably will be 50% of the length of the shield. Referring particularly to Fig. 9, it will also be seen that there is a slot 106 at each end of the connector 102, which allows the tab 1 11 to pass through the connector to engage a recess 144 in the opposing card shield. Thus there is a completely metal to metal contact so that it is not necessary to engage the plastic in the connector 102. More particularly, if only two card shields 107 and 108 are engaged without using the connector 101 and 102 the resulting card case is rigid. Referring to Figs. 18 - 21 , an embodiment is shown in which no I/O receptacle is employed. Otherwise this embodiment is generally the same as that described in Figs. 9 - 17. That is, it has identical tabs 245 which engage identical recesses 254, and it also has a space 240 for an MTB connector (not shown). Referring particularly to Figs. 20 - 21 , it will be noted that the joining tabs and recesses of the rear are disposed to the side and there is centrally adjoining panels 241 and 242. Referring to Figs. 22 - 24, another embodiment is shown which is similar to the foregoing embodiment except that it makes use of a single 15 position I/O connector 343. The tabs 309 and recesses 310 are the same as was described above. In this embodiment the connecting tabs and recesses 345 and 354 respectively are positioned outwardly adjacent the I/O connector on the front end of the card while tabs 31 1 and recess 344 cooperate with each other on the MTV connector side. Referring to Figs. 25 - 27, another embodiment is shown which makes use of two I/O connectors 446 and 447. Otherwise this embodiment is essentially the same as the ones described above. It will be noted that at the rear end of this card the tab and recess 448 are positioned between the I/O connectors and the rear side of the card. Referring to Figs. 28 - 29, it will be seen that the full metal corners of the embodiments described above are comprised of a folded metal wall shown generally at 549. Referring to Figs. 30 - 31 , it we be noted that this curved corner may be produced from a blank having a medial protrusion 450 and lateral protrusions 451 and 452 which may be folded upwardly and inwardly in segments to produce the desired rounded effect. Those skilled in the art will appreciate the advantages of the construction of this full metal corner in terms of EMI EST shielding or similar full metal shielding without use of plastic or open air. This feature is also aesthetically advantageous since it has no sharp edges. It will be appreciated that a card connector has been provided which allows for optimum shear strength and stiffness against bending and torsion. While the present invention has been described in connection with the preferred embodiments of the various figures, it is to be understood that other similar embodiments may be used or modifications and additions may be made to the described embodiment for performing the same function of the present invention without deviating therefrom. Therefore, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the appended claims.

Claims: Claims WHAT IS CLAIMED IS: 1. In an electronic card comprising a printed circuit board assembly interposed between card shields having edges wherein the improvement comprises tabs on the edges of one shield that engages recesses on the edge of the other shield and each of said tabs comprises an member having an oblique projection which engages said other shield. 2. The card of claim 1 wherein each of the shields has a ledge in its frame and the recess is in said ledge and the projection on the tab engages said ledge. 3. The card of claim 1 wherein the recess has angled ends which engage the arcuate members of the tabs. 4. The card of claim 1 wherein each of the tabs are resilient. 5. The card of claim 6 wherein each of the tabs are resilient over their entire lengths. 6. The card of claim 7 wherein the tabs act as springs. 7. The card of claim 8 wherein the tabs act as a spring over their entire lengths. 8. The card of claim 9 wherein the card has a length and the tabs have a cumulative length and said cumulative length of the tabs is at least 10% of the length of the card. 9. The card of claim 9 wherein the card has a length and the tabs have a cumulative length and said cumulative length of the tabs is at least 50% of the length of the card. 10. The card of claim 1 which resists bending forces of what need value based on test in specification. 1 1. The card of claim 1 which resists torsional forces without use of end connectors. 12. The card of claim 1 which has at least one generally flattened corner. 13. The card of claim 1 wherein the printed circuit board is entirely enclosed by a metallic material. 14. The card of claim 15 which has at least one generally flattened corner. 15. The card connector of claim 14 which has at least one corner which is a diagonal metallic wall. 16. The card connector of claim 17 wherein the diagonal metallic wall is formed by folding a projection from a shield backwardly toward said shield. 17. The card of claim 1 wherein the top and bottom shields are identical. 18. A card comprising a printed circuit board assembly interposed between card shields having corners wherein at least one of said corners is flattened. 19. The card of claim 19 wherein the printed circuit board is entirely enclosed by a metallic material. 20. The card of claim 1 wherein the shields are hermaphrodite. 21. The card of claim 1 wherein the members having an oblique projection are arcuate. 22. The card of claim 1 which resists both torsional and sheer forces. 23. The card of claim 25 which resists both torsional and sheer forces with use of end connectors. 24. A metallic shield for use in a memory card wherein said shield has corners and at least are of said corners is flattened. 25. The card of claim 1 wherein an audible snapping sound results from engagement of the shields. 26. The card of claim 1 wherein the recesses have opposed edges which are angled outwardly to points. 27. The card of claim 26 wherein when the tab engages the recess, the tab is cammed into position. 28. The card of claim 1 wherein when more than about 1.2 Nm is applied to said card in a torque test average rotation angle is less than about 12°. 29. The card of claim 1 wherein when more than about 20 N force is applied in a bend test average deflect is less than about 3.5mm. 30. The card of claim 1 wherein when more than 100 N is applied in a finger nail test, displacement is less than 1.5mm. 31. The card of claim 1 which includes a I/O connector that is grounded without a separate ground contact. 32. The card of claim 1 wherein the I/O connector has a length and said connector is shielded over its length. 33. The card of claim 1 wherein at least one recess includes a slot and camming structure for moving the tab laterally into the slot as the tab moves toward the recess. 34. The card of claim 33 wherein the camming structure comprises a pair of diverging walls. 35. The card of claim 34, wherein each diverging wall intersects the slot at a location spaced from an end of the slot. 36. The card of claim 1 wherein each recess includes a projection for engagement by the latch of each tab.

Inventors: ALST WIM VAN, GERRITS ANTONIUS HENRICUS JOHA, PIGMANS PAULUS JOHANNES, POTTERS PAUL JOHANNES MARINUS, GERRITS, ANTONIUS, HENRICUS, JOHANNA, PIGMANS, PAULUS, JOHANNES, POTTERS, PAUL, JOHANNES, MARINUS, VAN ALST, WIM
Applicants: ALST WIM VAN, BERG TECH INC, GERRITS ANTONIUS HENRICUS JOHA, PIGMANS PAULUS JOHANNES, POTTERS PAUL JOHANNES MARINUS, BERG TECHNOLOGY, INC., GERRITS, ANTONIUS, HENRICUS, JOHANNA, PIGMANS, PAULUS, JOHANNES, POTTERS, PAUL, JOHANNES, MARINUS, VAN ALST, WIM
Application year: 1997
Main classification: H05K1
IPC codes: G06K19, H05K1, H05K5