Heat sensitive color recording material

Abstract: A heat sensitive color recording material comprising: (a) a substrate; (b) a sublimable dye color-developing layer which is provided on the substrate and which comprises a sublimable dye layer and a thermoplastic resin layer for fixing the sublimable dye; (c) at least one leuco dye color-developing layer which is provided on layer (b) and which comprises a leuco dye which develops color at a lower temperature than the sublimable dye and a developing agent for the leuco dye; and (d) microcapusules which are present in said layer (c) or as an adjacent layer and which contain a color eraser for erasing the developed color of layer (c), the color eraser being emitted from the microcapsules at a temperature at which said sublimable dye layer (b) develops color.

Description: The present invention relates to a heat sensitive color recording material in which a color image is formed by applying heat from a heat element, such as a thermal head. More particularly, the present invention relates to a heat sensitive color recording material composed of at least two color-developing layers which produce different colors by changing thermal energy given by a thermal head, so as to produce an image with two or more colors. Heat sensitive paper is widely known in the art, which comprises a leuco dye and a color developing agent. Colour is produced by the application of heat from a heating element, such as a thermal head. Such heat sensitive paper is generally used for a recording material for a facsimile, a printer etc., because it is produced at low cost and necessitates a relatively small apparatus which is easily operated. On the other hand, multiple color or full color recording has been recently required as the use of recording apparatus has expanded. The full color requirement generally uses electrostatic recording using laser light, ink-jet printing, heat transfer film and the like, but heat sensitive paper has not been employed. A full color recording material using the characteristics of heat sensitive paper wherein multiple color images can be obtained by changing heat energy applied by a thermal head is also desired. For this purpose, a combination of leuco dye and developing agent has been used so that color tone is changed in concord with thermal energy applied from a thermal head. For example, a combination of a low-temperature color-developing layer and a high-temperature color-developing layer which create different color tone is formed and changes developing color tone by change of the thermal energy. In the method, however, the high-temperature color developing layer is developed at a high temperature which also develops the low-temperature color-developing layer. Thus, the developed color at the high temperature is a mixed color. It is difficult to obtain the color tone which each leuco dye originally has. In order to improve the above defect, it has been proposed that a color eraser which erases the developed color of the low-temperature color-developing layer at the high temperature is used. Thus the color of the high-temperature color-developing layer develops as the color of the low-temperature color-developing layer is erased. The heat sensitive multiple color recording materials using the color eraser are disclosed in Japanese Kokai Publications Sho 54 (1979)-36835, Sho 55 (1980)-7449, Sho 55 (1980)-7450, Hei 5 (1993)-185715, Hei 5 (1993)-193254 and Hei 5 (1993)-201127 and Japanese Kokoku Publication Hei 4 (1992)-32752; or U.S. Patents 4,620,204 and 3,843,384. US-A-4,500,896 describes a heat sensitive recording medium including: (a) a transferring sheet which includes a first substrate, a lower layer provided over the first substrate and comprised of a discoloring agent and a solid ink having a first color, and an upper layer provided above the lower layer and containing a leuco-compound capable of coloring in a second color which is different from the first color by reaction with a developer at such a first temperature that at least one of said leuco-compound and said developer can melt but that neither the discoloring agent nor the solid ink can melt, the leuco-compound being incapable of coloring upon contact with the developer in the presence of the discoloring agent at such a second temperature that both of the discoloring agent and the solid ink can melt; and (b) a receiving sheet which includes a second substrate, and a developing layer provided over the second substrate and containing the developer. When the recording medium is subjected to thermal recording temperatures with the upper layer being maintained in thermal contact with the developing layer, there are formed a first image developed by the contact between the leuco-compound and the developer at the first temperature and a second, fused image of the solid ink at the second temperature, the first and second images being received by the receiving sheet. However, it is still difficult to inhibit color mixture and to completely separate the developed color tones. It is also very difficult to obtain heat sensitive multiple color recording materials of three or more colors. In addition, the developed color is gradually color-changed or discolored with time by the function of the color eraser. An object of the present invention is to obtain a heat sensitive multiple color recording material which produces different color tone by changing applied thermal energy and which has stable developed color image and little color mixture. Thus, the present invention provides a heat sensitive color recording material comprising: (a) a substrate; (b) a sublimable dye color-developing layer which is provided on the substrate and which comprises (i) a sublimable dye layer; and (ii) a thermoplastic resin layer for fixing the sublimable dye which contains an inorganic pigment for concealing the colour of the sublimable dye; (c) at least one leuco dye color-developing layer which is provided on layer (b) and which comprises a leuco dye which develops color at a lower temperature than the sublimable dye and a developing agent for the leuco dye; and (d) microcapsules which are present in said layer (c) or as an adjacent layer and which contain a color eraser for erasing the developed color of layer (c), the color eraser capable of being emitted from the microcapsules at a temperature at which said sublimable dye layer (b) develops color. In the present invention, a color-developing layer composed of a layer containing sublimable dye and a sublimable dye fixing layer is formed on a substrate. A color-developing layer containing a leuco dye and its developer is formed thereon. A color eraser is encapsulated into microcapsules and these are either contained within the leuco dye-containing layer or present as a separate layer adjacent to the leuco dye-containing layer. The above features sufficiently inhibit the color mixture and each color tone is easily produced by changing thermal energy obtained from a heating element, such as a thermal head. The present invention can also provide a full color (more than three colors) recording material. Thus in one embodiment of the invention, layer (c) exists as two layers (cl) and (c2), said layer (c2) develops color at a lower temperature than layer (cl) and the developed color of layer (c2) is erased at a temperature at which layer (cl) develops color. In such a material said layer (b) may be a yellow sublimable dye color-developing layer provided on said substrate (a), said layer (c1) may be a red leuco dye color-developing layer (c r ) provided on said layer (b) and said layer (c2) may be a blue leuco dye color-developing layer (c b ) provided on said layer (c r ). The accompanying figure, Fig. 1, shows a schematic sectional view of one representative example of the present invention. The present invention will be explained with reference to Fig. 1. On a substrate a formed from wood free paper, polyester film or the like, a lowermost sublimable dye color-developing layer b which is composed of a sublimable dye layer 1 and a sublimable dye fixing layer 2 is formed. On the layer b, a medium temperature color-developing layer c1 is formed. Layer c1 contains a leuco dye and a developing agent which develop a color tone different from the sublimable dye. In the present invention, a color eraser which erases the developed color of the medium temperature color-developing layer c1 is encapsulated into microcapsules. The colour eraser is either contained in the layer c1 or present as a separate layer adjacent to the layer c1 , but in Fig. 1, the microcapsule-containing layer 3 is formed between the medium temperature color-developing layer c1 and the sublimable dye fixing layer 2 . Then, a low temperature color-developing layer c2 which contains a leuco dye and a developing agent is formed on the layer c1 . The leuco dye develops a color tone which is different from the sublimable dye color-developing layer b and different from the medium temperature color-developing layer c1 . For the layer c2 , a color eraser-containing microcapsule is either contained in the layer c2 or present as a separate layer adjacent to the layer c2 , but in Fig. 1, the microcapsule-containing layer 4 is formed between the layer c2 and the layer c1 . This construction makes it possible to produce a color tone separated from the other two colors, by applying suitable thermal energy. When a low temperature is applied to the recording material of the present invention, the uppermost low temperature color-developing layer c2 develops color in the portion on which the thermal energy is applied. When a medium temperature is applied, the medium temperature color-developing layer c1 develops color in the portion on which the thermal energy is applied, and simultaneously the microcapsules contained in the microcapsule layer 4 are destroyed or swollen to emit the color eraser. The color eraser erases the color developed by the low temperature color-developing layer c2 . Accordingly, a colored image formed by the color development of the medium temperature color-developing layer c1 is formed without color mixture. When a high temperature is applied, the sublimable dye is fixed in the sublimable dye fixing layer 2 to develop color. Simultaneously the colors developed in both the low temperature color-developing layer c2 and the medium temperature color-developing layer c1 are erased by each color eraser emitted from the microcapsules. Accordingly, a colored image formed by the sublimable dye color-developing layer b is formed without color mixture with the other two colors. As the result, the portion on which no thermal energy is applied remains white as the color of the substrate a , the portion on which a low temperature is applied develops the color image of the low temperature color-developing layer c2 , the portion on which a medium temperature is applied develops the color image of the medium temperature color-developing layer c1 and the portion on which the high temperature is applied develops the color image of the sublimable dye color-developing layer b . The above embodiment shows an example having two leuco dye color-developing layers, which produces three colors. In the case where one leuco dye color-developing layer is formed on the sublimable dye color-developing layer, the recording material produces two color image. In the case where the number of leuco dye color-developing layers increases, more than three color image can be theoretically obtained. The color eraser-containing microcapsules may be uniformly dispersed in the leuco dye color-developing layer or may be separately formed as a layer adjacent to the leuco dye color-developing layer. The microcapsule-containing layer is formed on the leuco dye color-developing layer, but it may be formed either up or down the leuco dye color-developing layer. Since the color eraser is protected by the microcapsule, it is stable. In case where the microcapsules are formulated into the leuco dye color-developing layer, it is preferred that they are uniformly dispersed therein in view of color erasing effect. Leuco dyes formulated into the leuco dye color-developing layer in the present invention are known to the art and generally described in Japanese Kokai Publication Hei 5 (1993)-201127, Japanese Kokoku Publication Hei 5(1993)-71395 or U.S. Patents 3,843,384, 4,311,750 and 4,620,204, which are incorporated herein, and the like, in which colorless or light color dyes are preferable. Typical examples of leuco dyes are triarylmethanes, diphenylmethanes, xanthenes, thiazines, spiropiranes and mixtures thereof. Each leuco dye has an inherent developing temperature, but the temperature can be controlled by combining with a sensitizer. If the embodiment of Fig. 1 is exemplified, the leuco dye color-developing layer c2 preferably has a developing temperature of 80 to 95 °C, more preferably 85 to 90 °C, for which the leuco dye can be a combination of 3,3-bi(p-dimethylaminophenyl)-6-dimethylaminophthalide(Crystal violet lactone) with dibenzyl oxalate as a sensitizer. The leuco dye color-developing layer c1 preferably has a developing temperature of 105 to 120 °C, more preferably 110 to 120 °C. The difference of the color-developing layers c1 and c2 may be 10 to 40°C, preferably 20 to 40°C. The leuco dye preferably used for the color-developing layer c1 can be 3-diethylamino-6-methyl fluoran, 3-diethylamino-5-ethyl-7-chlorofluoran and the like. Developing agents used in combination with the leuco dye in the present invention are known to the art and disclosed in Japanese Kokai Publication Hei 5 (1993)-201127, Japanese Kokoku Publication Hei 5 (1993)-71395, Paper Pulp Technical Times published in 1985, pages 49-54 and pages 65-70 or U.S. Patents 3,843,384, 4,311,750 and 4,620,204, which are incorporated herein. Typical examples of the developing agents are phenols, triphenylmethanes, sulfur-containing phenols, sulfones, urea, thiourea and the like. The leuco dye color-developing layer is generally formed from a coating solution which contains a leuco dye and a developing agent and optionally contains a binder, an inorganic pigment, a sensitizer, a lubricant and other additives. The leuco dye and developing agent are separately put in an aqueous solution, dispersed, ground into particles of less than several micrometres in size by a ball mill, an attritor, a sand grinder or the like and then mixed. Other components, such as a binder etc. may be added subsequently. Binders are also known to the art, for example, starch, methylcellulose, polyvinyl alcohol, carboxyl-modified polyvinyl alcohol, polyacrylamide and the like. Typical examples of the inorganic pigments are kaolin, clay, calcium carbonate, particulate silica anhydride and like. Typical examples of the sensitizers are aliphatic amides, aromatic carboxylates, aliphatic esters, aromatic ethers and the like. These are all described in the above mentioned Kokai and Kokoku or English language publications. The amounts of the above mentioned components are not limited and varied by color tone, sensitivity to thermal energy, recording performance and so on. Generally, the developing agent may be present in an amount of 3 to 12 parts by weight, the sensitizer may be in an amount of 0 to 12 parts by weight, the inorganic pigment may be in an amount of 1 to 20 parts by weight and the binder may be present in an amount of 10 to 25 parts by weight. All parts by weight are based on one part by weight of the leuco dye. Color erasers used in the present invention are also known to the art and include aliphatic amines, amides, piperidines, piperazines, pyridines, imidazoles, imidazolines, morpholines, guanidines, amidines, polyethers, glycols and derivatives thereof. Representative examples of the color erasers are disclosed in Japanese Kokai Publications Sho 55(1980)-25306, Sho 55(1980)-27217, Sho 55(1980)-152094, Sho 55(1980)-139290, Sho 55(1980)-152094, Sho 56(1981)-40588, Sho 50(1975)-15048 and Sho 64(1989)82986, Japanese Kokoku Publications Sho 50(1975)-17867, Sho 50(1975)-17868, Sho 51(1976)-29024 or U.S. Patents 3,843,384, 4,311,750 and 4,620,204, Which are incorporated herein, and the like. Preferred is one which is insoluble in water or little soluble in water and soluble in organic solvent. More preferred are guanidine compounds and guanidine derivatives. The amount of color eraser used for the recording material of the present invention can be enough to erase the developed color and can generally be 50 to 1,000% by weight based on the total weight of the leuco dye and developing agent. Actually, the amount is experimentally determined. The color eraser-containing microcapsules used in the present invention may be produced by dissolving or dispersing the color eraser which is little soluble or insoluble in water in an organic solvent and then encapsulating by interfacial polymerization. Examples of the organic solvents are triarylmethanes, ter-phenyl compounds, alkylated diphenyl ether, hydrogenated terphenyls, dipenyl ethers, mixtures thereof and the like. In the organic solvent, a co-solvent having a lower boiling point than the organic solvent can be added. Examples of the co-solvents are ethyl acetate, isopropyl acetate, butyl acetate and the like. The shell for the microcapsules is formed from polyurethane, polyurea, polyamide, polyester, polycarbonate, urea-formaldehyde resin, melamine resin, gelatine, a mixture thereof and the like. In the present invention, the microcapsules can preferably be formed from polyurethane, polyurea, polyamide, polyester. Most preferred are polyurethane-polyurea, polyurethane and polyurea. Thus the microcapsules can comprise a color eraser and a shell layer surrounding the said eraser, said shell layer comprising a polyurea, polyurethane or polyurethane-polyurea. The microcapsules may be produced by emulsifying a color eraser mixture of a color eraser and an organic solvent in an aqueous solution of polyvinyl alcohol and the like. Monomers are then added into the eraser mixture and/or the aqueous solution to polymerize them. The method for forming the microcapsules is known to the art, see for example, "Microencapsulation", edited by J. R. Nixon, Marcel Dekker, Inc., 1976, Chapter 2 and the like. The microcapsules obtained above may be destroyed and the color eraser is emitted to the outside, when heat is applied. Since it is not necessary that the microcapsules are actually destroyed, the color eraser may be emitted through the shell layer to the outside without destroying the capsule. It is therefore necessary that the microcapsules are heat sensitive. In this context, the term "heat sensitive" means that when heat is applied, the inside content of the microcapsule is emitted to the outside and when heat is not applied, the inside content of the microcapsule stably remains inside the capsule, separated from the outside of the microcapsule. The use of microcapsules containing a color eraser keeps the developed color stable and once the color eraser is emitted the outside, the developed color completely vanishes. The color eraser-containing microcapsules are directly formulated into the coating solution of the leuco dye color-developing layer. When a microcapsule layer is formed adjacent to the leuco dye color-developing layer, it may be formed from a microcapsule solution which contains the microcapsules and optionally a binder, solvent and other additives. Examples of the binders are polyvinyl alcohol, starch, styrene-butadiene latex, acrylate emulsion and the like. The microcapsule solution may be applied on either side of the leuco dye color-developing layer and therefore can be either overcoated or undercoated on the leuco dye color-developing layer. The sublimable dye color-developing layer used in the present invention is formed from a combination of a layer containing sublimable dye and a layer containing thermoplastic resin which contains an inorganic pigment for concealing the colour of the sublimable dye. Colorless sublimable dye is rare and the dye generally has its color. Accordingly, the thermoplastic resin is combined with an inorganic pigment, typically a white pigment such as titanium oxide and provided as a layer over the sublimable dye layer, to conceal the color of the sublimable dye. When a high temperature is applied to the recording material of the present invention, the sublimable dye sublimes and transfers to the thermoplastic resin layer. The thermoplastic resin is softened or melted and traps the dye, resulting in color development. As suggested in the prior art, if one obtains a multiple color recording material by only using leuco dye, its developing agent and its color eraser, color mixture of the developed color often occurs and it is very difficult to separate each developed color from the other developed colors. This problem is serious when a three or more color developing material is formed. The present inventors have introduced the sublimable dye color-developing layer which has a color-developing mechanism different from the leuco dye. This makes it possible to clearly separate each developed color, thus obtaining a heat sensitive multiple color recording material. The sublimable dyes used in the present invention are all known, but in the case of the embodiment of Fig. 1, it sublimes or vaporizes at a temperature of 180 to 250°C and has a color-developing temperature 20 to 80°C higher than the medium temperature color-developing layer c1 . The sublimable dyes include disperse dye and oil-soluble dye, for example C.I. Disperse Yellow 1, 3, 9, 16, 41, 54, 60, 77, 116 etc.; C.I. Disperse Red 1, 4, 6, 11, 15, 17, 55, 59, 60, 73, 83 etc.; C.I. Disperse Blue 3, 14, 19, 26, 55, 60, 64, 72, 99, 108 etc.; C.I. Solvent Yellow 77, 116 etc.; C.I. Solvent Red 23, 25, 27 etc.; C.I. solvent Blue 36, 83, 105 etc.; and the like. The sublimable dye can be used singly or in combination. The sublimable dye is generally selected suitable to the thermal energy applied by a heat element. The sublimable dye layer is formed from a coating solution which contains a sublimable dye, a solvent, a binder and optionally a sensitizer or an organic dye. Examples of the solvents are aromatic hydrocarbons, such as toluene, hexane; ketones, such as methyl ethyl ketone; esters, such as ethyl acetate; alcohols, such as methyl alcohol and ethyl alcohol; and the like. Examples of the binders are polyvinyl chloride, polyvinyl acetate, polyvinyl butyral, cellulose lactate, polyamide, polyacrylate, polystyrene and a mixture thereof. Typical examples of the sensitizers are aliphatic amides, aromatic carboxylates, aliphatic esters, aromatic ethers and the like. Examples of the inorganic pigments are the same as explained in the leuco dye color-developing layer. The above coating solution for the sublimable dye layer is solvent based, but it can also be of an aqueous type using a combination of aqueous solution and aqueous binder, instead of the organic solvent and solvent based binder. Examples of the aqueous binders are polyvinyl alcohol, styrene-butadiene latex, acrylate emulsion and the like. Thus the invention provides a heat sensitive recording material, wherein the sublimable dye layer may comprise a sensitizer. The thermoplastic resin used for the sublimable dye fixing layer can be any thermoplastic resin which is known in the art. In view of coloring ability, preferred is polyester resin. The thermoplastic resin in the thermoplastic resin layer may either form a coating layer or be present in particles uniformly dispersed therein. In view of the function of trapping the sublimable dye, a large surface area of the resin is preferred. Accordingly, the thermoplastic resin layer is preferably formed from a polyester dispersion in which polyester resin particles are finely dispersed. It is preferred that the thermoplastic resin is softened or melted by applied heat, in view of the trapping performance of the dye sublimated from the sublimable dye layer. The thermoplastic resin, therefore, has a relatively low molecular weight. A preferred example of the thermoplastic resin is polyester resin which has a particle size of less than 10 µm, preferably 0.5 to 2.0 µm and has a glass transition temperature of less than 100 °C, preferably 80 to 90°C. Many polyester dispersions which satisfy the above requirement are commercially available, for example aqueous polyester dispersion available from Nippon Synthetic Chemical Co., Ltd. as Polyester which contains about 20% by weight polyester resin particles having a particle size of less than 5 µm and a glass transition temperature of 57 °C. The thermoplastic resin layer contains an inorganic pigment for concealing the color of the sublimable dye present under the thermoplastic resin layer, as explained above. The inorganic pigment can be any one which has opacifying power, for example titanium oxide, clay, talc, silica, magnesium carbonate, alumina, aluminum hydroxide, magnesium hydroxide, kaoline, zinc oxide, calcium carbonate, aluminum oxide and the like. Preferred is titanium oxide, in view of opacifying power. Thus the thermoplastic resin layer can comprise polyester resin particles and titanium oxide. The thermoplastic resin layer can contain other additives which are used for the leuco dye color-developing layer, such as a sensitizer, if necessary. The sensitizer can be the same as listed for the leuco dye color-developing layer, but includes aliphatic amides, aromatic carboxylates, aliphatic esters, aromatic ethers and the like. The thermoplastic resin may be contained in the thermoplastic resin layer in an amount of 2 to 50 parts by weight, preferably 5 to 10 parts by weight, based on one part by weight of the sublimable dye. The inorganic pigment may be contained in the thermoplastic resin layer in an amount of 5 to 16 parts by weight, preferably 8 to 10 parts by weight, based on one part by weight of the sublimable dye. The thermoplastic resin layer may be formed by coating with an aqueous thermoplastic resin solution. The aqueous thermoplastic resin solution may be preferably obtained by finely dispersing the inorganic pigment with an aqueous binder by an attritor, a ball mill, a sand grinder or the like, and then adding the above mentioned aqueous thermoplastic resin dispersion thereto. Typical examples of the aqueous binders are polyvinyl alcohol, styrene-butadiene latex, starch, polyacrylamide and the like. The coating solutions for the sublimable dye layer and the thermoplastic resin layer are applied on to a substrate by a conventional coating method, such as wire bar, air knife, roll, gravure screen or a blade. The substrate can be formed from pulp paper, wood free paper, condenser paper, cellophane, polyethylene, polyester, but preferred are wood free paper and polyester film. The substrate may form an anchor coating before applying the sublimable dye layer, in view of the prevention of infiltration of the coating solution or the prevention of sublimation of the dye. The anchor coating may be formed from a known resin solution. As mentioned above, the sublimable dye color-developing layer is formed on the substrate and then dried. On the sublimable dye color-developing layer, a leuco dye color-developing layer is formed and color eraser-containing microcapsules may be either formulated in the leuco dye color-developing layer or formed as a separate layer. In the case of the three color recording material, another leuco dye color-developing layer is formed and color eraser-containing microcapsules may also be either formulated in the leuco dye color-developing layer or formed as a separate layer. The coating amount of each layer is not specifically limited and varies depending on color density, heat sensitivity, color erasing effect and the like. However, the sublimable dye layer has a coating amount of 0.05 to 5 g/m 2 , the thermoplastic resin layer for fixing the sublimable dye has a coating amount of 1 to 10 g/m2, the leuco dye color-developing layer has a coating amount of 2 to 12 g/m 2 , preferably 3 to 7 g/m 2 , and the microcapsule layer, if one is present, has a coating amount of 2 to 15 g/m 2 . If necessary, a screening layer may be provided between the sublimable dye color-developing layer and the leuco dye color-developing layer or between two leuco dye color-developing layers, for the prevention of infiltration or mixture of the components therebetween. An intermediate layer for giving the gradient of temperature may also be formed. In addition, a protecting layer may be formed on the uppermost leuco dye color-developing layer. EXAMPLES The present invention is further illustrated by Examples which, however, are not to be construed as limiting the present invention to their details. Example 1 On a sheet of wood free paper of 55 g/m 2 , the following four layers were formed by coating each solution with a wire bar coater from a surface in this order, thus obtaining a heat sensitive two color recording paper. (I) Sublimable dye layer Coating amount = 2 g/m 2 (II) Sublimable dye fixing layer Coating amount = 4 g/m 2 (III) Color eraser-containing microcapsule layer Coating amount = 6 g/m 2 (IV) Leuco dye color-developinglayer Coating amount = 2 g/m 2 (I) The coating solution (I) w as prepared by mixing the following ingredients. Ingredients Parts by weight Toluene 400 Methyl ethyl ketone 400 Denka Vinyl # 1000 AKT 100 Kaya Set Yellow-AG 40 Aerosil #200 30 (II) A coating solution (II) for the sublimable dye fixing layer was prepared by mixing the following ingredients. Ingredients Parts by weight Aqueous polyester resin 700 Titanium oxide 300 Aerosil #200 *3 20 (III) Preparation of a coating solution for the color eraser containing-microcapsule layer: A mixture of 35 parts by weight of Highsol SAS-296 (aromatic hydrocarbon having 2 rings (1-phenyl-1-xylylethane) available from Nippon Oil Co., Ltd.), 30 parts by weight of Sumidur N-75S (aliphatic polyisocyanate) available from Sumitomo Bayer Urethane Co., Ltd.) and 10 parts by weight of Soxinol-DT (di-o-tolylguanidine available from Sumitomo Chemical Co., Ltd.) was emulsified in 200 parts by weight of 20 % polyvinyl alcohol solution by a homomixer or a disper to form an emulsion having a particle size of 2 to 5 µm. Into the emulsion, a 5 % aqueous solution of Epicure (a curing agent for epoxy resin available from Yuka Shell Epoxy Co., Ltd.) was dropped and heated to 40 °C to form a coating solution containing a color eraser-containing microcapsules. (IV) Preparation of a coating solution (IV) for the leuco dye color-developing layer Two solutions (A and B) were separately prepared by mixing the following ingredients, and then mixed two together to form a coating solution for the leuco dye red color-developing layer. Solution A Ingredients Parts by weight Bisphenol A 300 Calcium carbonate 200 20 % Polyvinyl alcohol solution 300 Water 400 Solution B Ingredients Parts by weight Crystal Violet Lactone 100 Calcium carbonate 70 20 % polyvinyl alcohol solution *6 100 Water 330 The heat sensitive two color recording paper obtained above was applied to a thermal printer (Thermal Printer PW-PR01-02 available from Nippon Electric Co., Ltd.) and printed thereby. Blue color was developed at 2 output level and yellow color was developed at 5 output level without color mixture. Example 2 On a sheet of wood free paper of 55 g/m 2 , the following six layers were formed by coating each solution with a wire bar coater from a surface in this order, thus obtaining a heat sensitive three color recording paper. (I) Sublimable dye layer Coating amount = 2 g/m 2 (II) Sublimable dye fixing layer Coating amount = 4 g/m 2 (III) Color eraser-containing microcapsule layer Coating amount = 6 g/m 2 (IV) Leuco dye color-developing layer Coating amount = 2 g/m 2 (V) Color eraser-containing microcapsule layer Coating amount = 6 g/m 2 (VI) Leuco dye color-developing layer Coating amount = 2 g/m 2 (I) The coating solution (I) was prepared by mixing the following ingredients. Ingredients Parts by weight Toluene 400 Methyl ethyl ketone 400 Denka Vinyl # 1000 AKT *1 100 Kaya Set Yellow-AG *2 40 Aerosil #200 *3 30 (II) A coating solution (II) for the sublimable dye fixing layer was prepared by mixing the following ingredients. Ingredients Parts by weight Aqueous polyester resin *4 700 Titanium oxide 300 Aerosil #200 *3 20 (III) Preparation of a coating solution (III) for the color eraser containing-microcapsule layer: A mixture of 35 parts by weight of Highsol SAS-296, 30 parts by weight of Sumidur N-75S and 10 parts by weight of Soxinol-DT was emulsified in 200 parts by weight of 20 % polyvinyl alcohol solution by a homomixer or a disper to form an emulsion having a particle size of 2 to 5 µm. Into the emulsion, a 5 % aqueous solution of Epicure was dropped and heated to 40 °C to form a coating solution containing color eraser-containing microcapsules. (IV) Preparation of a coating solution (IV) for the leuco dye color-developing layer Two solutions (A and B) were separately prepared by mixing the following ingredients, and then mixed two together to form a coating solution for the leuco dye red color-developing layer. Solution A Ingredients Parts by weight 4-Hydroxy-4'-isopropoxyphenylsulfon 300 Calcium carbonate 200 20 % Polyvinyl alcohol solution *6 300 Water 400 Solution B Ingredients Parts by weight Vermilion DFC 100 Calcium carbonate 70 20 % Polyvinyl alcohol solution *6 100 Water 330 (V) The coating solution (V) for the color eraser-containing microcapsules was the same as the coating solution (III). (VI) Preparation of a coating solution for the leuco dye color-developing layer Two solutions (C and D) were separately prepared by mixing the following ingredients, and then mixed two together to form a coating solution for the leuco dye blue color-developing layer. Solution C Ingredients Parts by weight 4-Hydroxy-4'-isopropoxyphenylsulfon 150 Sensitizer 150 Calcium carbonate 200 20 % Polyvinyl alcohol solution *6 300 Water 400 Solution D Ingredients - Parts by weight Crystal Violet Lactone *7 100 Calcium carbonate 70 20 % Polyvinyl alcohol solution *6 100 Water 330 The heat sensitive three color recording paper obtained above was applied to a thermal printer (Thermal Printer PW-PR01-02 available from Nippon Electric Co., Ltd.) and printed thereby. Blue color was developed at 1 output level, red color was developed at 3 output level and yellow color was at 5 output level without color mixture. Example 3 On a sheet of wood free paper of 55 g/m 2 , the following three layers were formed by coating each solution with a wire bar coater from a surface in this order, thus obtaining a heat sensitive two color recording paper. (I) Sublimable dye layer Coating amount = 2 g/m 2 (II) Sublimable dye fixing layer Coating amount = 4 g/m 2 (III) Leuco dye color-developing layer Coating amount = 2 g/m 2 (I) The coating solution (I) was prepared by mixing the following ingredients. Ingredients Parts by weight Toluene 400 Methyl ethyl ketone 400 Denka Vinyl # 1000 AKT *1 100 Kaya Set Yellow-AG *2 40 Aerosil #200 *3 30 (II) A coating solution (II) for the sublimable dye fixing layer was prepared by mixing the following ingredients. Ingredients Parts by weight Aqueous polyester resin *4 700 Titanium oxide 300 Aerosil #200 *3 20 (III) Preparation of a coating solution (III) for the leuco dye color-developing layer Three solutions (A, B and C) were separately prepared by the following ingredients, and then mixed three together in a weight ratio of A:B:C = 2:1:1 to form a coating solution for the leuco dye red color-developing layer. Solution A Ingredients Parts by weight Bisphenol A *5 150 Sensitizer *9 150 Calcium carbonate 200 20 % Polyvinyl alcohol solution *6 300 Water 400 Solution B Ingredients Parts by weight Vermilion DCF *8 100 Calcium carbonate 70 20 % Polyvinyl alcohol solution *6 100 Water 330 Solution C: A mixture of 35 parts by weight of Highsol SAS-296, 30 parts by weight of Sumidur N-75S and 10 parts by weight of Soxinol-DT was emulsified in 200 parts by weight of 20 % polyvinyl alcohol solution by a homomixer or a disper to form an emulsion having a particle size of 2 to 5 µm. Into the emulsion, a 5 % aqueous solution of Epicure was dropped and heated to 40 °C to form a solution containing a color eraser-containing microcapsules. The heat sensitive two color recording paper obtained above was applied to a thermal printer (Thermal Printer PW-PR01-02 available from Nippon Electric Co., Ltd.) and printed thereby. Red color was developed at 2 output level and yellow color was developed at 5 output level without color mixture. Example 4 On a sheet of wood free paper of 55 g/m 2 , the following five layers were formed by coating each solution with a wire bar coater from a surface in this order, thus obtaining a heat sensitive two color recording paper. (I) Sublimable dye layer Coating amount = 2 g/m 2 (II) Sublimable dye fixing layer Coating amount = 4 g/m 2 (III) Color eraser-containing microcapsule layer Coating amount = 6 g/m 2 (IV) Leuco dye color-developing layer (Red) Coating amount = 2 g/m 2 (V) Leuco dye color-developing layer (Blue) Coating amount = 2 g/m 2 (I) The coating solution (I) was prepared by mixing the following ingredients. Ingredients Parts by weight Toluene 400 Methyl ethyl ketone 400 Denka Vinyl # 1000 AKT *1 100 Kaya Set BLACK-922 40 Aerosil-#200 *3 30 (II) A coating solution (II) for the sublimable dye fixing layer was prepared by mixing the following ingredients. Ingredients Parts by weight Aqueous polyester resin *4 700 Titanium oxide 300 Aerosil #200 *3 20 (III) Preparation of a coating solution (III) for the color eraser containing-microcapsule layer: A mixture of 35 parts by weight of Highsol SAS-296, 30 parts by weight of Sumidur N-75S and 10 parts by weight of Soxinol-DT was emulsified in 200 parts by weight of 20 % polyvinyl alcohol solution by a homomixer or a disper to form an emulsion having a particle size of 2 to 5 µm. Into the emulsion, a 5 % aqueous solution of Epicure was dropped and heated to 40 °C to form a coating solution containing a color eraser-containing microcapsules. (IV) Preparation of a coating solution (IV) for the leuco dye color-developing layer Two solutions (A and B) were separately prepared by mixing the following ingredients, and then mixed two together to form a coating solution for the leuco dye red color-developing layer. Solution A Ingredients Parts by weight 4-Hydroxy-4'-isopropoxyphenylsulfon 300 Calcium carbonate 200 20 % Polyvinyl alcohol solution *6 300 Water 400 Solution B Ingredients Parts by weight Vermilion DFC *8 100 Calcium carbonate 70 20 % Polyvinyl alcohol solution *6 100 Water 330 (V) Preparation of a coating solution (V) for the leuco dye color-developing layer Two solutions (C and D) were separately prepared by mixing the following ingredients, and then mixed two together to form a coating solution for the leuco dye blue color-developing layer. Solution C Ingredients Parts by weight Bisphenol A *5 150 Sensitizer *9 150 Calcium carbonate 200 20 % Polyvinyl alcohol solution *6 300 Water 400 Solution D Ingredients Parts by weight Crystal Violet Lactone *7 100 Calcium carbonate 70 20 % Polyvinyl alcohol solution *6 100 Water 330 The heat sensitive three color recording paper obtained above was applied to a thermal printer (Thermal Printer PW-PR01-02 available from Nippon Electric Co., Ltd.) and printed thereby. Blue color was developed at 1 output level, violet color was developed at 3 output level and black color was at 5 output level without color mixture. The terms "Aerosil", "Denka Vinyl", "Vermilion", "Highsol", "Sumidor", "Soxinol" and "Epicure" are trade marks.

Claims: A heat sensitive color recording material comprising: (a) a substrate; (b) a sublimable dye color-developing layer which is provided on the substrate and which comprises (i) a sublimable dye-layer; and (ii) a thermoplastic resin layer for fixing the sublimable dye which contains an inorganic pigment for concealing the color of the sublimable dye; (c) at least one leuco dye color-developing layer which is provided on layer (b) and which comprises a leuco dye which develops color at a lower temperature than the sublimable dye and a developing agent for the leuco dye; and (d) microcapsules which are present in said layer (c) or as an adjacent layer and which contain a color eraser for erasing the developed color of layer (c), the color eraser capable of being emitted from the microcapsules at a temperature at which said sublimable dye later (b) develops color. A material according to claim 1, wherein layer (c) exists as two layers (c1) and (c2), said layer (c2) develops color at a lower temperature than layer (c1) and the developed color of layer (c2) is erased at a temperature at which layer (c1) develops color. A material according to claim 2, wherein said layer (b) is a yellow sublimable dye color-developing layer provided on said substrate (a), said layer (c1) is a red leuco dye color-developing layer (c r ) provided on said layer (b) and said layer (c2) is a blue leuco dye color-developing layer (c b ) provided on said layer (c r ). A material according to any one of the preceding claims, wherein the microcapsules comprise a color eraser and a shell layer surrounding the said eraser, said shell layer comprising a polyurea, polyurethane or polyurethane-polyurea. A material according to any one of the preceding claims, wherein the thermoplastic resin layer comprises polyester resin particles and titanium oxide. A material according to any one of the preceding claims, wherein the sublimable dye layer further comprises a sensitizer. A material according to any one of the preceding claims, wherein the thermoplastic resin layer further comprises a sensitizer. A material according to any one of the preceding claims, wherein the color eraser is a guanidine compound. A material according to any one of the preceding claims, wherein the substrate (a) is a wood-free paper or polyester film. A material according to any one of the preceding claims, wherein a screening layer is present between the sublimable dye layer and the leuco dye layer or between two leuco dye layers.

Inventors: MATSUMOTO SHINICHI, MATSUMOTO, SHINICHI, Matsumoto, Shinichi Naigai Carbon Ink Co., Ltd.
Applicants: NAIGAI CARBON INK, NAIGAI CARBON INK CO., LTD.
Application year: 1997
Main classification: B41M5
IPC codes: B41M5