POSITIVELY CONTROLLED BALL VALVE

Abstract: A positively controlled ball valve for flowing fluids, in particular water, for instance for use in snow making machines, and comprising a valve housing (1) having a flow passageway (3) for the water (7), a valve seat (9) arranged in said flow passageway (3), and a valve ball (10) which is movable towards and from said valve seat (9), and a force actuation means (4) having a piston rod (20) for positively acting on said valve ball (10), which is movable in a race (11) in the valve housing (1), which race extends from the valve seat (9) obliquely outwards-rearwards, upstream the flow of water (7), and in which the force actuation means (4) is formed with a piston rod (20) arranged for being able to force the valve ball (10) in the direction away from the valve seat (4) and into the race (11) for the ball. The piston rod (20) is arranged to act on the valve ball (10), in the first stage of the opening of the valve, so that said ball at least partly rolls out of the valve seat (9). The valve seat (9) is formed with a valve sealing (14) of an elastomeric material having a metal ring (16) engaging the inner surface and the rear end of the valve sealing (14).

Description: POSITIVELY CONTROLLED BALL VALVE The present invention relates to a ball valve which can be positively controlled by manual operation like using electric, pneumatic or hydraulic means. In tests performed so far the valve has mainly been controlled by hydraulic means. A ball valve controlled for instance by hydraulic means has been developed to provide a solution of the problem of creating a valve which has small dimensions and which is useful for controlling fluids, in particular liquids under high pressures. More specifically the invention has been developed as a solution of providing a valve suited for use in snow making machines, in which relatively large amounts of water under high pressure, as high as up to 40 bar, pass through the valve, and in which it must be possible to open and close the valve in a calm and stable course, and in which the valve must be capable of standing the high pressures and large amounts of passing water which appear in for instance snow making machines. It is obvious that the valve according to the invention may be used for gases as well as for liquids, even in it will in the following be described mainly as a valve for liquids, in particular for water. Many various types of valves useful for the said purpose are known in the art, for instance disk valves, cone valves, and rotatable ball valves having a flow passageway in the valve ball. All such valves are disadvantageous for use in valves subjected to high liquid pressures. The pressure from the liquid may make it difficult to open the valve, since the opening must be made by a movement the direction of which is opposed to the liquid pressure; it may be difficult to close the valve in a calm course, since the liquid, depending on the pressure thereof against the valve disk or valve cone, tends to provided a quick and violent closing movement; in many cases the liquid pressure against the valve cone or against the rotatable valve ball may create a high friction which must overcome; in some cases the high liquid pressure may tend to provide an unintentional partly opening of the valve; the quick movement of liquid under high pressure also may provide cavitation damages both on the valve cone and on the valve seat. Further, many known valves are so bulky that they are not suited for use in snow making machines. According to the invention the above mentioned problems are solved by means of a ball valve, in which the valve element is formed as a smooth ball which is displaceable actuated by a hydraulic press piston, and in which the opening of the valve is made in that said hydraulic press piston forces the valve ball sideways out of a valve seat by a force having a first force component which is directed oppositely to the flow direction of the water through the valve and a second force component which is directed perpendicularly to the said flow direction, and in which the closing of the valve is accomplished by the liquid pressure against the valve ball, whereby the hydraulic piston is preferably used for braking the closing movement of the ball. In order to guarantee a good operation and to allow an automatic closing of the valve when a hydraulic actuation piston is retracted the race in which the valve ball is displaceable is inclined at least slightly rearwards, meaning upstream against the flow of water as seen from the valve seat, whereby the opening of valve is consequently accomplished both by a force component which is directed perpendicularly to the flow direction and by a force component which is parallel to and opposed to said flow direction. By this design the valve can be opened calmly and safely using a relatively little force, and the valve can be closed the same calmly and safely. In a specially preferred embodiment the hydraulic valve actuation piston is mounted and arranged in such position in relation to the valve ball that said piston, when starting the force actuation of the valve ball in the opening direction, engages the valve ball along a line of force which is located upstream of the centre of the ball as seen in the flow direction, whereby the ball is opened by being at least partly rolled out of the valve seat. During the last phase of the opening movement the hydraulic piston actuates the valve ball in a direction close to the centre of the ball. For providing a good sealing against the valve ball the valve seat is formed with a sealing ring of an elastomeric material, which ring is seated in a groove of the valve seat. A specific problem in valves of the said type is that the sealing ring, depending on the high liquid speed and the high liquid pressure may be torn or pressed out of its mounting groove and can thereby be blown away from the valve seat. For solving said problem the valve seat is formed with a support ring of metal, preferably of stainless steel, which engages the downstream end and the inner surface of the elastomeric ring thereby keeping same in place and preventing a tearing said elastomeric ring out of the valve seat. Further characteristics and advantages of the invention will be evident from the following detailed description of an embodiment of the invention, in which description reference is made to the accompanying drawings. In the drawings figure 1 shows an axial section through a hydraulically controlled valve according to the invention in its closed condition. Figure 2 shows, in the same way as in figure 1 , the valve in its fully opened condition. Figure 3 is an enlarged view of the part of figure 1 which is encircled by a phantom line. Figure 4 diagrammatically, and in five stages shows the movement of the valve ball and the actuation movement of the hydraulic piston during the opening movement. The valve shown in the drawings generally comprises a valve housing 1 having a valve means 2 which is arranged in a flow passageway 3, and a hydraulic means 4 for opening of the valve and for braked closing of the valve. The valve housing 1 is formed with a flow passageway 3 extending straight through the valve from an inlet 5, past the valve means 2 and to an outlet 6. Adjacent the inlet 5 there is a connection means 7 for liquid under high pressure, and the outlet is connected to a liquid consumption place 8, which, in case said consumption place 8 is a snow making machine, can be a ring of spray nozzles for providing artificial snow. The valve housing is formed with a valve seat 9 provided in the flow passageway 3 and against which valve seat a ball formed valve closing element 10 is adapted to provide a seal. In the valve housing there is a race 1 1 in which the valve ball 10 can be displaced when the valve is being opened in that the valve ball 1 0 is forced out of the valve seat 9 which is done by means of the hydraulic control means 4. For manufacturing reasons the race 1 1 is open at the top of the valve housing, and said opening at the valve housing top is sealed by a screw cap 1 2. According to the invention the race 1 1 for the ball 10 is arranged at an angle v upstream against the flow of liquid of 1 0-30°, preferably at an angle of 1 5-25°. The purpose thereof is that valve ball should be self-closing in that said ball is actuated in closing direction by the flow of liquid exerting a first force component directed radially inwards to the centre of the passageway 3 and by a second force component directed towards the valve seat parallelly to the flow direction. The valve ball race 1 1 has such length that the valve ball 1 0, in its fully opened condition, exposes substantially the entire flow passageway 3. For preventing the valve ball 10 from rolling out of the race 1 1 (towards the inlet 5) there is a lock pin 1 3 in the flow passageway 3 adjacent the inlet 5. As usual the valve housing 1 is formed with connection means, for instance connection bores 1 a, making it possible to mount the valve in a suitable place. As best shown in figures 3 and 4 the valve seat 9 is formed with a sealing ring 14, preferably of an elastomeric material, which is mounted in a groove 1 5 of the valve housing 1 . For eliminating the risque that the sealing ring 1 4 is forced out of the groove 1 5 by the flow 7 of liquid passing with high speed and high pressure, often up to a pressure of 1 0 bar, the sealing ring 1 4 is formed with a support ring 1 6 of metal, like of stainless steel, which has an angular cross section shape, and which engages the downstream end and the inner surface of the elastomeric ring 14. The support ring 1 6 is, with the radially outwards directed angle portion engaging the valve housing groove 1 5, and is formed with a slightly less axial length than that of the sealing ring 1 4, so that valve ball 1 5 engages only the elastomeric ring, namely the inner rear edge thereof. The hydraulic control means 4 are mounted in a recess 1 7 of the valve housing 1 arranged substantially on line with the race 1 1 for the valve ball 10. The control means comprises a cylinder 1 8 in which a piston 1 9 with a piston rod 20 is movable. The cylinder 1 8 is screw connected to the valve housing 1 by means of diagrammatically indicated screws. For centering and stabilising the piston rod 20 the cylinder comprises a piston rod guide 21 at the cylinder end adjacent the flow passageway. At the bottom of the cylinder 1 8 there is a connection 22 for introducing a hydraulic fluid under pressure in the cylinder. The piston rod is, by means of O-rings, sealed both against the guide 21 and against the valve housing adjacent the flow passageway 3. For draining of water which may eventually enter towards the piston from the flow passageway 3 there is a drain passageway having an outlet 23 above the upper end of the piston rod guide 21 , and for draining of oil which may be pressed up into the guide 21 there is a corresponding oil drain passageway having an outlet 24. As shown in the drawings, and as best evident from the diagrammatical illustration in figure 4 the piston rod 20 is mounted in such relationship to the ball 10 that said piston rod 20, when the ball is in its closed position, engages the ball over a line of action upstream of the centre point of the ball. This is preferred in that the valve ball 10, when forced out of the valve seat 9 by the piston rod 20, will thereby at least partly roll against the upper edge of the elastomeric ring 1 4. Such operation prevents friction and wear both of the ball 1 0 and of the elastomeric ring 1 4. It is shown in figure 4 that the ball 1 0 is successively displaced with the centre thereof closer and closer to the action line of the piston rod 20 following the displacement upwards of the ball in the race 1 1 , and that the final forcing upwards of the ball is made with the piston rod 20 acting directly against the centre 25 of the ball 1 0. The opening operation is thereby accomplished safely using a relatively little force. When the valve is to be closed the water pressure forces the ball 10 downwards and in a downstream movement in the flow passageway 3. Thereby the valve acts in a self-closing way. For avoiding a too quick and violent closing of the valve the pressure of the hydraulic oil in the cylinder 1 8 can be reduced successively, so that the closing of the valve follows softly and in a controlled movement. By setting the hydraulic control means 4 so that the piston rod 20 blocks the valve ball 1 0 in various "opened" positions in the flow passageway 3 it is very well possible, in any specific position, to control the flow of liquid through the passageway 3, whereby the flow of liquid can be controlled from very little flow to maximum flow. In order to prevent flow medium, in particular water, from be remained in conduits etc. at the outlet side of the valve the valve housing is, adjacent the valve seat, formed with a drain valve 26 which is opened as soon as the valve has been closed, so that remained water is drained. REFERENCE NUMERALS 1 valve housing 1a connection bore 2 valve means 3 flow passageway 4 hydraulic control means 5 inlet 6 outlet 7 liquid connection 8 liquid consumption place 9 valve seat 10 valve ball 11 race 12 screw cap 13 locking pin 14 sealing ring 15 groove 16 support ring 17 recess 18 cylinder 19 piston 20 piston rod 21 piston rod guide 22 hydraulic connection 23 water drain outlet 24 oil drain outlet 25 centre of the ball 26 drain valve

Claims: C L A I M S 1 . A positively controlled ball valve for fluids, comprising a valve housing ( 1 ) having a passageway (3) for a flow of a fluid, a valve seat (9) provided in said flow passageway (3) and a valve ball ( 10) which is movable towards and from said valve seat (4), and force actuation means (4) for positively acting on said valve ball ( 1 0), characterized in that the valve ball is movable in a race (1 1 ) in the valve housing ( 1 ), which race extends from the valve seat (9) obliquely rearwards, upstream the flowing fluid (7), and in that the force actuation means (4) is formed with a piston rod (20) arranged for being able to force the valve ball ( 10) in the directions away from the valve seat (4) and into the race ( 1 1 ) for the ball. 2. Ball valve according to claim 1 , characterized in that the race (1 1 ) for the valve ball (10) in the valve housing (1 ) extends at an angle (v) upstream the flow of liquid of 10-30° or preferably 1 5-25°. 3. Ball valve according to claim 1 or 2, characterized in that the piston rod (20) of the force actuation means (4) is arranged to operate in the same direction as the axial direction of the race (1 1 ) for the valve ball ( 1 0) in the valve housing ( 1 ). 4. Ball valve according to claim 1 , 2 or 3, characterized in that the valve ball ( 10) is freely movable between the valve seat (9) and the end of the race ( 1 1 ) for the valve ball (10), and in that the valve ball race ( 1 1 ) has such length that the valve ball, at fully opened valve, exposes substantially the entire flow passageway (3). 5. Ball valve according to any of the preceding claims, characterized in that the force actuation means is a hydraulic cylinder (1 8) having a piston (1 9) with a piston rod (20), which directly engages the valve ball ( 1 0), and in which the piston rod (20), in its retracted position, allows a complete closing of the valve and, in fully expanded position, provides a substantially full exposing of the flow passageway (3). 6. Ball valve according to any of the preceding claims, characterized in that the piston rod (29) is arranged and placed in relation to the valve ball (10) so that said piston rod, in the closed position of the ball (10), engages the ball (10) along an imaginary line passing slightly rearwards of the centre (25) of the ball (10), whereby said ball, from a closed position, can be brought to roll out of the valve seat (9). 7. Ball valve according to claim 6, characterized in that the valve seat (9) and the race ( 1 1 ) for the valve ball (10) are formed so that the action line of the piston rod (20), after the ball (10) has been forced out of the valve seat (9), successively approaches the centre (25) of the ball ( 10) . 8. Ball valve according to any of the preceding claims, characterized in that the valve seat (9) comprises a valve sealing ring ( 1 4) of elastomeric material and an angular support ring (1 6) of metal engaging the inner surface and the downstream end of the valve sealing ring ( 1 4), and in that the valve sealing ring ( 1 4) with the support ring ( 1 6) is mounted in a groove ( 1 5) of the flow passageway (3). 9. Ball valve according to any of claims 5 - 8, characterized in that the hydraulic cylinder ( 1 8) encloses a piston rod guide (21 ), and in that there is a drain passageway (23) for eventually leaking-in flow medium between the piston rod guide (21 ) and the flow passageway (3) of the valve housing ( 1 ), and in that there is a further drain passageway (24) for eventually leaking-in hydraulic oil in the piston rod guide (21 ). 10. Ball valve according to any of the preceding claims, characterized in that the valve housing, at the downstream side of the valve means (4), is formed with a drain valve (26) for draining remained liquid (8) from the outlet side of the valve when the valve is closed.

Inventors: NILSSON LENNART, NILSSON, LENNART
Applicants: LENKO L NILSSON, NILSSON LENNART, LENKO L. NILSSON, NILSSON, LENNART
Application year: 1997
Main classification: F16K15
IPC codes: F16K15