Apparatus for encapsulating seed by gel

Abstract: An apparatus for encapsulating seed by gel of the present invention, where in seed are drawn from a hopper (3) of a seed supply portion (A) into a stocker (5), are absorbed by an absorption head (6) from a stocker (5), and are conveyed by move of the absorption head. The stocker (5) comprising a vibrator (26) and a vibratory plate (27), wherein one side of the vibratory plate forms a recess (27a) for storing the seed thereon, and the other side of the vibratory plate is connected with the vibrator, so that the seed on the vibratory plate are suspended by vibration of the vibrator. Thrust pins (44) exsertably inserted into end nozzles (43) of the absorption head and connected with an actuator (49), so that the thrust pins project at the period of casting the seed from the end nozzles.

Description: Background of the Invention Field of the Invention The present invention relates to an apparatus for encapsulating seed by gel as defined in the preamble portion of claim 1, which is particularly applicable to continuous production of minute seed encapsulated by gel in a plurality of lines. Related Art The Japanese Laid Open Gazette Hei. 8-149906 describes a well-known conventional technique with respect to encapsulating seed by gel by use of gelling mixed with nutrition, medicine and the like, wherein seed are inserted one after another into a single nozzle so as to be encapsulated by gel. Encapsulated seed in gel produced by use of this technique can be supplied in volume for the generality of farmers, however, cannot be supplied in volumes for a nursery company, an agricultural cooperative association, an extensive farmer and the like. Thus, such a well-known technique for continuous production of encapsulated seed in gel that seed are simultaneously inserted into a plurality of nozzles as described in the Japanese Laid Open Gazette Hei. 9-149710, for example, is conventionally used. However, the conventional gel encapsulating apparatus of the above prior art aim at processing seed like paddy rice having diameters between about 7 and 12 mm and cannot process seed which is smaller than those. In such case it may occasionally happen that minute seed grains are suspended in a seed supplying hopper, enter an absorbing nozzle which is a means for transporting seed and which has a mouth opening against which the seed is absorbed so that the nozzle is clogged, stick to the inner surface of a processing nozzle for encapsulating seed by gel, or adhere on the outside of the gel. A prior art apparatus for encapsulating seed by gel with the features of the preamble portion of claim 1 is known from EP 0 779 019 A1. The object of the present invention is to provide an apparatus for encapsulating seed by gel which can operate steadily even if the seed comprises grains which have diameters smaller than 7 mm, thereby enabling a continuous production. Summary of the Invention The present invention provides an apparatus for encapsulating seed by gel as defined in claim 1. Preferred embodiments of this apparatus are defined in the dependent claims. Brief Description of the Drawings Fig. 1 is a front view of a gel encapsulating apparatus of the present invention, Fig. 2 is a plan view of the same, Fig. 3 is a side view of the same. Fig. 4 is a rear sectional view of a hopper and a drawing device, Fig. 5 is a rear sectional view of a stocker, Fig. 6 is a partly sectional side view of an absorption head and a conveying device, Fig. 7 is a plan view of the same, Fig. 8 is a sectional front view of the same, Fig. 9 is an enlarged sectional side view of the absorption head, Pig. 10 is a partly sectional front view of the processing portion, Fig. 11 is a partly sectional plan view of the same, Fig. 12 is a side view of the same, and Fig. 13 is a sectional view of the encapsulating process of the gel encapsulating apparatus. Detailed Description of the Preferred Embodiments The whole construction of a gel encapsulating apparatus of the present invention will be explained in accordance with Figs. 1, 2 and 3. The gel encapsulating apparatus comprises a seed supply portion A, a processing portion B, a hardening portion C and a washing portion D, which are supported bY a frame 1. Frame 1 is provided at the lower portion thereof with casters 2, so as to ease the transport thereof. Seed supply portion A to be discussed below comprises hoppers 3, drawing devices 4, a stocker 5, an absorption head 6 for absorbing seed S, and a carrying device 7 for moving of absorption head 6. Processing portion B to be discussed below, which is disposed above the center of frame 1, receives seed S from seed supply portion A, encapsulates seed S by gelling so as to form into a settled size, and drops them. Hardening portion C comprises a hardening tank 9 filled with hardener, which extends right below processing portion B and has a falling hole 10 on the right end thereof opposite to processing portion B. A conveyor belt 11 is disposed above hardener 9. Paddles 12 project at regular intervals perpendicularly to the direction of conveyance of conveyor belt 11 from the external surface of conveyor belt 11. Conveyor belt 11 is driven by a motor M1. Thus, seed S encapsulated with unhardened gelling are dropped from processing portion B into hardening tank 9, so as to contact with the hardener, are conveyed in hardening tank 9 by paddles 12 of rotated conveyor belt 11, and fall through the falling hole 10 to washing portion D. The gelling encapsulating seed S is hardened from the falling thereof into hardening tank 9 till the falling thereof in to washing portion D. The hardening period can be adjusted by adjustment of the speed of conveyance by controlling the rotational frequency of motor M1, so that the degree of hardness of the gelling can be adjusted. Washing portion D is disposed in frame 1 between the lower portion of falling hole 10 and the center thereof. A discharging hole 13 is formed at the portion of washing portion D disposed at the center of frame 1. A product container 14 is disposed below discharging hole 13. Washing portion D comprises a washing water tank 15 and a screw 16. Screw 16 is disposed laterally in washing water tank 15 between falling hole 10 and discharging hole 13 and is driven by a motor (not shown). A funneled guide member 17 is disposed between falling hole 10 and the upstream end of washing water tank 15. A strainer 18 is disposed at the upstream side of discharging hole 13. In such a construction, washing water tank 15 is filled with washing water, and seed S encapsulated by gelling hardened to a predetermined degree of hardness are soaked in water from falling hole 10 through guide member 17. Seed S encapsulated by gel are carried to discharging hole 13 by rotating screw 16. During the period of the transport thereof, the hardner sticking to the external surfaces of the gelling encapsulating seed S is washed out, so as to stop hardening of the gelling. Excessive water is removed from the Seed S encapsulated by gel through strainer 18 and the seed are cast through discharging hole 13 into product container 14 where it is stored. Next, explanation will be given on seed supply portion A as the principal part of the present invention. A plurality of hoppers (three hoppers in this embodiment) 3 are disposed in a row. Drawing devices 4 are disposed respectively under hoppers 3. One of drawing devices 4 will be described according to Fig. 4. Drawing device 4 is so constructed that a drawing roll 21 is contained in a drawing case 20, a driving shaft 22 is inserted through the axis portion of drawing roll 21 and is prevented from the relative rotation thereof by a key or the like so that drawing roll 21 is rotated by the rotation of driving shaft 22. An actuator like a motor, a rotary cylinder or the life (not shown) is disposed at one end of driving shaft 22, so as to rotate driving shaft 22. The actuator is controlled by a control circuit. The circumference of drawing roll 21 partly forms a recess 21a, so as to receive a plurality of seed S therein. Also, drawing case 20 forms at the upper portion thereof a feeding hole 20a in communication with hopper 3 and forms at the lower portion thereof casting hole 20b being disposed above stocker 5. A brush 23 is disposed at the lower portion of feeding hole 20a so as to slidably contact with the circumferential surface of drawing roll 21. In such a construction, three drawing rolls 21 are driven simultaneously by rotating driving shaft 22. A plurality of seed S put in each recess 21a are moved downwardly. During the downward movement thereof, excessive seed S overflowing the circumferences of drawing rolls 21 are removed by brushes 23, so that seed S of a fixed quantity are moved downwardly so as to be cast through casting holes 20b into a stocker 5. Drawing rolls 21 make one rotation and are stopped. Stocker 5 stocks therein seed S of a fixed quantity, so that absorption head 6 can absorb seed S one by one easily. As shown in Fig. 5, stocker 5 is so constructed that a vibrator 26 and a vibratory plate 27 are disposed on frame 25, vibrator 26 is fixed onto one side (right side in Fig. 5) of frame 25 and a driving shaft 26a of vibrator 26 is fixed onto one side of vibratory plate 27. Vibratory plate 27 is V-like shaped in a front view and forms at the left side thereof (in Fig. 5) a recess 27a . One end of vibratory plate 27 is attached to frame 25 through a vibration proof member 28. The other end' (the left end in Fig. 5) thereof freely engages with a bolt 29 and is biased upwardly by a spring so that vibratory plate 27 can vibrate. Side plates 27b are formed at front and rear of recess 27a so as to prevent seed S from falling. In such a construction, seed S drawn by drawing device 4 fall on vibratory plate 27 and are collected on recess 27a. Vibrator 26 is driven so as to vibrate vibratory plate 27, so that seed S are properly scattered and suspended on recess 27a without lumping and are absorbed respectively by nozzles of absorption head 6 to be discussed below. Absorbing head 6 and carrying device 7 are disposed above the left side of frame 1. Carrying device 7 is so constructed that front and rear side plates 30 are fixed onto the above portion of frame 1, and support plates 31 are extended between both side plates 30. Between the intermediate portions of two right (left in Fig. 7) support plates 31 are extended slide rails 32a of a rodless cylinder 32 and support rails 33. A rail 34 is fixed onto rear side plate 30. One end (a rear end) of a slide plate 35 is slidably guided and mounted on rail 34 and the other end thereof is fixed onto rodless cylinder 32. Rodless cylinder 32 is fed with pressure air so as to be driven laterally. Absorbing head 6 is attached to slide plate 35. Slide plate 35 is provided at the above portion of the approximately longitudinal center thereof with a vertically lifting cylinder 36. Onto the lower end of a piston rod 36a of lifting cylinder 36 is fixed an upper portion of a lifting frame 37. Lifting frame 37 is formed arcuate. A pair of sliders 39 are disposed at the outsides of both side plates 37a of lifting frame 37. Sliders 39 are guided by a pair of guide plates 40 suspended from the two sides of slide plate 35, when they slide up and down. A rotary actuator 41 is provided at the lower portion of the inner side of one side plate 37a. A middle plate 37b is eccentrically disposed toward rotary actuator 41 and in parallel therewith between side plates 37a. A nozzle body 42 is rotatably supported at the lower portion between the other side plate 37a and middle plate 37b. One end of nozzle body 42 is connected with a driving shaft 41a of rotary actuator 41. Nozzle body 42 is so constructed as to be a pipe and at the lower portion thereof are disposed a plurality of end nozzles 43 at regular intervals. In this embodiment, eight end nozzles 43 are provided. End nozzles 43 of nozzle body 42 in communication with a vacuum augmentor (not shown) can suck and absorb seed S on absorptive mouths 43a thereof. Thrust pins 44 are exsertably inserted respectively into absorptive mouths 43a of end nozzles 43. A reciprocative driving portion E is provided at the upper center portion of nozzle body 42, so that thrust pins 44 are projected outwardly when seed S is to be discharged. To be detailed, as shown in Fig. 9, a vacant portion of pipe-shaped nozzle body 42 is constructed as an air passage 42a which contains therein a pressure plate 45. Thrust pins 44 are suspended from pressure plate 45 so as to be positioned respectively in correspondence with end nozzles 43. Each thrust pin 44 comprises a large diameter portion 44a and a small diameter portion 44b. Small diameter portion 44b, which projects from the end of large diameter portion 44a, has a diameter corresponding with that of a discharging hole 50a of a discharge nozzle 50 to be discussed below. Discharge nozzle 50 and thrust pin 44 can be changed in correspondence with the size of (minute) seed S. A spring 46 is arranged around the external surface of large diameter portion 44a. It biases pressure plate 45 upwardly, so as to insert small diameter portion 44b into end nozzle 43. The lower portion of large diameter portion 44a of thrust pin 44 being reciprocated is guided by air passage 43b of end nozzle 43. Nozzle body 42 contains in air passage 42a thereof pressure plate 45 and is closed with a housing 47 through a packing. An actuator 49 made of a cylinder is fixed onto the longitudinal center of housing 47. A piston 49a of actuator 49 is inserted into an inserting hole 47a opening at the center of housing 47. Piston 49a projects from inserting hole 47a so as to push pressure plate 45 by extension of actuator 49. According to such a construction, when slide plate 35 slides leftwardly (rightwardly in Fig. 7) by driving of rodless cylinder 32. absorption head 6 is positioned above stocker 5. Then, lifting cylinder 36 extends, so that end nozzles 43 take positions corresponding with recess 27a of vibratory plate 27. Vibrator 26 is driven so as to suspend seed S, and the vacuum augmentor is operated so that rotary actuator 41 is driven so as to swing end nozzles 43. Thus, swinging end nozzles 43 suck and absorb seed S on absorptive mouth 43a thereof. A pressure sensor connected with a control circuit detects such absorption of each seed S, so as to judge whether all absorptive mouths 43a absorb seed S or not. If there is no seed S on recess 27a of vibratory plate 27, drawing device 4 is driven so as to feed seed S from hoppers 3. When seed S are absorbed onto absorptive mouths 43a, rotary actuator 41 is stopped. End nozzles 43 are lifted up by contraction of lifting cylinder 36, slide rightwardly by driving of rodless cylinder 32, and are positioned respectively on discharge nozzles 50 of processing portion B to be discussed below by the second extension of lifting cylinder 36. Then, end nozzles 43 stop sucking so that seed S fall respectively on the top of discharge nozzles 50. Actuator 49 extends so as to push pressure plate 45 down, thereby thrust pins 44 project outwardly from absorptive mouths 43a of end nozzles 43 so as to thrust seed S respectively into discharge nozzles 50. Then, actuator 49 is contracted and pressure plate 45 is lifted up by bias of spring 46, and thrust pins 44 are returned into absorptive mouths 43a of end nozzles 43. As shown in Figs. 10, 11 and 12, processing portion B is so constructed that an attachment plate 51 disposed longitudinally is fixed onto frame 1. a pair of side plates 52 project rearwardly from left and right portions of attachment plate 51, a base plate 53 extends between both side plates 52. A slide plate 54 extends between both front portions of side plates 52, a rack holder 55 longitudinally slidably engages with slide plate 54 and a rack is fixed onto rack holder 55. One end (rear end in this embodiment) of rack holder 55 is fixedly connected with a piston rod 57a of an actuator 57 made of a cylinder. Actuator 57 is fixed to attachment plate 51 and slide plate 54. A valve case 59 is fixed longitudinally on the center of base plate 53. Rotary nozzles 60 of the same quantity (eight in this embodiment) as end nozzles 43 are disposed on the left surface of valve case 59 respectively in correspondence with the positions of end nozzles 43. On Rotary nozzles 60 are formed at the front ends thereof shaft portions 60a respectively. Shaft portions 60a are rotatably supported by a bearing holder 61 through bearings. The front and rear ends of bearing holder 61 are fixed onto valve case 59 trough a pair of support shafts 62, so as to prevent rotary nozzles 60 from falling out. Discharge nozzles 50 are fixed respectively on the circumference of the lateral center of rotary nozzles 60. A gel passage 60b is bored in each rotary nozzle 60 along the axis thereof from the right end thereof, so as to communicate with discharge nozzle 50. A pinion portion 60c is formed at the circumference of the left portion of each rotary nozzle 60, so as to always engage with rack 56. Rack 56 longitudinally slides by extension and contraction of actuator 57, so as to rotate rotary nozzles 60. Valve case 59 is perforated laterally by through holes 59a which communicate respectively with gel passages 60b, and valves 64 are inserted respectively into through holes 59a. Each valve 64 fits a valve seat 59b formed in each through hole 59a. At the left side of each valve 64 is formed a discharging port, and at the right side thereof is formed a cylinder chamber in communication by gel support port 59c, which is connected with a hose pipe 65 so as to supply gelling. Diaphragms 66 are fixed respectively on shaft portions 64a of valves 64 and contained in a plunger case 67. The ends of shaft portions 64a are connected respectively with plungers 70 which project from a connection plate 69 fixedly connected with a piston rod 71a of an actuator 71 made of such a cylinder as an air cylinder, an electric cylinder, a solenoid or the like. According to such a construction, a seed S is encapsulated by gelling G in one of rotary nozzles 60 of processing portion B as shown in Fig. 13. Gelling G is filled into the whole gel passage 60b and through hole 59a of valve case 59. Then, actuator 57 is extended (or contracted), so that rack 56 slides and pinion portion 60c of rotary nozzle 60 engaging with rack 56 is rotated. Thus, discharge nozzle 50 makes a half turn so as to be directed upward as shown in Fig. 13 (a) End nozzle 43 absorbing seed S from seed supply portion A is disposed above discharge nozzle 50. Seed S is dropped on the membrane of gelling G in discharging hole 50a of discharge nozzle 50, and is thrust into gelling G by projection of thrust pin 44 as shown in Fig. 13 (b). Thrust pin 44 is drawn out and actuator 57 is contracted (or extended), so that rack 56 slides backward and rotary nozzle 60 makes one more half turn so as to return to the original position directed downward . Then, by extension of actuator 71, diaphragm 66 moves simultaneously therewith so as to push gelling G into the cylinder chamber, and valve 64 is separated from valve seat 59b so as to open the valve. Thereby a gelling Ga including seed S and an air bubble is pushed out from discharging hole 50a of discharge nozzle 50. When diaphragm 66 completes pushing gelling G, actuator 71 is contracted, valve 64 shuts, and diaphragm 66 is drawn back, thereby sucking back gelling G, so that, as shown in Fig. 13 (d), gelling Ga, which has been pushed out, forms an encapsulated seed in gel of a size defermined by its weight against the effect of gelling G being drawn back, and falls as a drop into hardening portion C. Such an operation is repeated so as to continuously process encapsulating by each rotary nozzle 60, and furthermore, a plurality of rotary nozzles 60 are simultaneously operated, thereby enabling encapsulated seed in gel to be mass-produced. The apparatus so constructed as the above provides the following effects: In an apparatus for encapsulating seed by gel, by use of which seed are drawn out from a hopper of a seed supply portion into a stocker, are absorbed by an absorption head and are carried by movement of the absorption head, since the stocker comprises a vibratory plate and a vibrator, the vibratory plate forms at one side thereof a recess and communicates at the other side thereof with the vibrator, and seed are stored on the recess, so as to be suspended by vibration of the vibrator, the seed can be properly scattered on the recess without lumping or generating any empty space, so that the absorption head can steadily absorb the seed. Also, in an apparatus for encapsulating seed by gel, by use of which seed are absorbed by an absorption head and are fed into discharge nozzles for discharging gelling, so as to encapsulate the seed with the gelling, since thrust pins are exsertably inserted respectively into end nozzles of the absorption head and are connected with an actuator, so that the thrust pins project outwardly at the time of casting the seed into the discharge nozzles, the thrust pins are reciprocated so as to sweep clean the end nozzles for absorbing seed, thereby preventing the end nozzles from being choked up, and enabling them to absorb seed steadily, and the thrust pins project so as to push seed when the seed are going to be fed into the discharge nozzles, thereby steadily discharging the seed from the end nozzles. Also, in the above construction, since when the seed are going to be cast, the end nozzles of the absorption head and the discharge nozzles for discharging gelling are disposed so as to face each other, and after the seed fall on the gelling, the thrust pins project outwardly so as to thrust the seed into the gelling in the discharge nozzles, even if the seed grains are minute, they are forcibly and steadily pushed into the gelling, thereby avoiding that seed stick to the external surface of gelling, thereby improving the rate of encapsulating seed by gel. Also, in an apparatus for encapsulating seed by gel, by use of which seed are absorbed by a plurality of end nozzles of an absorption head and are fed into a plurality of discharge nozzles for discharging gelling, so as to encapsulate the seed with the gelling, since the discharge nozzles are provided respectively on rotary nozzles, which are rotatable around the axes thereof and are disposed in parallel with each other, pinion portions are formed respectively at one sides of the rotary nozzles and engage with a rack in connection with an actuator, the rotary nozzles can be rotated simultaneously by operation of only the single actuator, thereby simplifying the mechanism for driving the rotary nozzles and reducing the cost thereof. And since the rack is connected with the actuator, so that each discharge nozzle can be turned up and down by operation of the actuator, the rotary nozzles can receive the seed when they are turned upward, preventing the seed from falling causing a mistake of encapsulating at the period of positioning the seed on the discharge nozzles, and can drop the gelling by its weight when they are turned downward after reception of the seed. Also, in an apparatus for encapsulating seed by gel, by use of which seed are absorbed by a plurality of end nozzles of an absorption head and are fed into a plurality of discharge nozzles for discharging gelling, so as to encapsulate the seed with the gelling, since gel passages of the discharge nozzles communicate respectively with plungers contained in a plunger case, and the plungers are connected with a connection plate in connection with an actuator, the gellings can be pushed out from the a plurality of discharge nozzles simultaneously by operation of only the single actuator, thereby enabling the driving mechanism for discharging gelling to be constructed as one unit and at low cost.

Claims: An apparatus for encapsulating seed by gel, comprising an absorption head (6) with a plurality of end nozzles (43) for absorbing seed (S) and a plurality of discharge nozzles (50) for discharging gelling (G), wherein seed (S) absorbed by said end nozzles (43) of said absorption head (6) are adapted to be fed into said respective discharge nozzles (50) so as to be encapsulated with gelling (G) discharged by said discharge nozzles (50), characterized in that said discharge nozzles (50) are respectively provided on a plurality of parallel rotary nozzles (60) which are rotatable around their axes and provided on their outer sides with respective pinion portions (60c), and said pinion portions (60c) engage with a rack (56) which is operationally connected to a discharge-nozzle-adjusting actuator (57) such that each of said discharge nozzles (50) can be rotated by operation of said discharge-nozzle-adjusting actuator (57). The apparatus for encapsulating seed by gel according to claim 1, characterized in that said discharge nozzles (50) are in communication with respective gel passages (60a) in cooperation with respective plungers (70) contained together in a plunger casing (67), and said plungers (70) are connected with one another through a connection plate (69) operationally connected to a gel pushing actuator (71) such that gelling (G) can be simultaneously pushed out from said discharge nozzles (50) by operation of said gel-pushing actuator (71). The apparatus for encapsulating seed by gel according to claim 1 or 2, characterized in that each of said end nozzles (43) of said absorption head (6) comprises a thrust pin (44) exsertably inserted into said end nozzle (43), and said thrust pins (44) are operationally connected to a seed-pushing actuator (49), wherein said end nozzles (43) are located to face respective discharge nozzles (50), seed (S) are adapted to be thrown from said end nozzles (43) onto gelling (G) filled in said respective discharge nozzles (50), and then pushed into said gelling (G) by operation of said seed-pushing actuator (49) making said thrust pins (44) project outwardly from said end nozzles (43). The apparatus for encapsulating seed by gel according to claim 1, 2 or 3, characterized in that said apparatus further comprises a seed hopper (3) and a vibratory plate (27), said vibratory plate (27) is provided at one side thereof with a recess portion (27a), in which seed (S) drawn from said seed hopper (3) is stored, and connected at the other side thereof to a vibrator (26) so that seed (S) on said vibratory plate (27) are suspended by vibration of said vibrator (26) such that they can be absorbed by said end nozzles (43) of said absorption head (6).

Inventors: KOHNO YASUSHI, NAKATSUKASA KAZUSHI, KOHNO, YASUSHI, NAKATSUKASA, KAZUSHI
Applicants: AGRITECNO YAZAKI CO LTD, AGRITECNO YAZAKI CO., LTD.
Application year: 1997
Main classification: A01C1
IPC codes: A01C1