Method of continuous rolling and apparatus therefor

Abstract: A method for continuous rolling comprises the steps of: flash-butt welding to form a continuous billet by joining a rear end of a preceding billet with a front end of a succeeding billet; removing burr from a welded portion of the joined part; and continuously rolling the joined continuous billet in a rolling mill group; wherein the flash-butt welding step is characterized in that two travelling welders 3, 4, are arranged in series at a distance therebetween corresponding to the length of billet being treated along the moving direction of billet while the plurality of travelling welders move synchronously with the movement of the continuous billet, and that the two travelling welders separately and simultaneously weld the continuous billet with two billets by flash-butt welding to extend the length of the continuous billet.

Description: Background of the Invention Field of the Invention The present invention relates to a method of tandem welding type continuous rolling which conducts continuous rolling of a plurality of billets while joining them together in series by welding and an apparatus therefor. Description of the Related Art A known continuous rolling method to produce wire, rod, or shape steel with energy-saving and high efficiency comprises the steps of discharging billets from a heating furnace one at a time, welding the rear end of a preceding billet with the front end of a succeeding billet by a single unit of travelling flash-butt welder, removing the burr from the welded portions using a scarfer or the like, heating thus formed continuous billet to a temperature necessary for rolling in an induction heating furnace, then continuously rolling the continuous billet in a rolling mill group: (disclosed in, for example, unexamined Japanese patent publication No.52-43754(1977)). Alternatively, there is a continuos rolling method in which billets discharged from a heating furnace are joined together by welding to form a continuous billet, and the continuous billet is heated again in the heating furnace, wherein also a single unit of travelling flash-butt welder is used: (disclosed in, for example, examined Japanese patent publication No.52-11722(1982)). Shortening the cycle time for treating a single billet is an important issue in the continuous rolling of billets. In this respect, the weight of an ordinary billet is in a range of from 0.5 to 2 ton, and necessary cycle time to treat a single billet is within 1 min. to assure the production capacity of 70 to 80 ton/hr or more. Since conventional continuos rolling processes use only one on-line travelling flash-butt welder, as described above, the welding time inherent to the travelling flash-butt welder is difficult to shorten. Consequently, it is impossible to actualize the cycle time of less than 1 min. in the prior art. A welding installation for welding individual elongated hot billets is disclosed in GB-A-783 225. The hot billets are supplied from a heating furnace to form a continuous bar for continuous feed towards the rolls of a rolling mill. The installation comprises at least two movable butt welding machines, a heating track for the movement along a line from the heating furnace towards the rolling mill, a return track for the return movement and a control arrangement for the movement of the welding machines. The movement of the welding machines is in such a manner that one machine is stopped at a discharge point from the heating furnace to grip the trailing end of the preceding billet and the leading end of the following billet. Thereafter, this machine is caused to move towards the rollers of the rolling mill at a speed greater than the feeding speed to cause the welded continuous bar to form a loop whilst the second or last welding machine is caused to return to the discharge point of the heating furnace on the return track. Summary of the Invention An object of the present invention is to provide a method of continuous rolling which shortens the cycle time of billet treatment without requesting a large-scale modification of existing facilities, and provide an apparatus therefor. Method of continous rolling according to the present invention comprising the steps of: flash-butt welding to form a continuous billet by joining a rear end of a preceding billet with a front end of a succeeding billet; removing burr from a welded portion of a joined billet; and continuously rolling the joined continuous billet in a rolling mill group; wherein the flash-butt welding step is characterized in that a plurality of travelling welders are arranged in series at a distance therebetween corresponding to the length of billet being treated along the moving direction of billet while the plurality of travelling welders move synchronously with the movement of the continuous billet, and that the plurality of moving travelling welders separately and simultaneously weld the continuous billet with a plurality of billets by flash-butt welding to extend the length of the continuous billet. An apparatus of continuous rolling according to the present invention comprising: a plurality of travelling welders which are arranged in series at a distance therebetween corresponding to the length of billet being treated along the moving direction of billet while the plurality of travelling welders move synchronously with the movement of a continuous billet at a rolling mill group side, and which separately and simultaneously weld the continuous billet with a plurality of billets discharged from a heating furnace by flash-butt welding to extend the length of the continuous billet; a travelling burr-removing machine to remove burr from each welded portion; and a rolling mill group which continuously rolls the continuous billet; wherein the plurality of travelling welders, the travelling grinding machine, and the rolling mill group are in linear arrangement. Brief Description of the Drawings Fig. 1 illustrates a tandem welding type continuous rolling apparatus in mode 1 according to the present invention. Fig. 2 shows an example of configuration of travelling welder in Fig. 1. Fig. 3 is a time chart indicating the functions of the continuous rolling apparatus shown in Fig. 1, ranging from the discharge point of billet from the heating furnace to the arrival point at the continuous rolling mill. Description of the Preferred Embodiment Fig. 1 illustrates a tandem welding type continuous rolling apparatus relating to the mode 1 according to the present invention. The tandem welding type continuous rolling apparatus comprises a heating furnace 1, a descaler 2, two travelling flash-butt welder (hereinafter referred to simply as "travelling welders" ) 3, 4, a travelling burr-removing machine 5, an induction heating unit 6, and a rolling mill 7. The rolling mill 7 comprises a plurality of stands, though the figure shows only the first stand 7a. A travelling grinding machine and/or a travelling cutting machine is/are used as the travelling burr-removing machine. In the tandem welding type continuous rolling apparatus, the continuation line 12 of billets 10 and the rolling line 13 in the rolling mill 7 match by each other, and the descaler 2, the travelling welders 3,4, the travelling burr-removing machine 5, the induction heating unit 6, and the rolling mill 7 are located in linear arrangement on a single straight production line 11. The travelling welders 3 is divided into two sections, namely the rolling mill side and the counter rolling mill side at the welding point, and the travel (moving speed) thereeach is adjustable. The same mechanism is provided to the travelling welder 4. The following is the description of function of the rolling apparatus shown in Fig. 1. At the time when the rear end of the continuous billet 20 which was formed by preliminarily joining the unit billets arrives at the home position HP1 on the travelling welder 4, both the first billet 21 which was discharged from the heating furnace in advance and the second billet 22 which was discharged from the heating furnace after the billet 21 are almost simultaneously sent to the joining line so as the front end of the first billet 21 to come to the home position HP1 of the travelling welder 4, and so as the rear end of the first billet 21 and the front end of the second billet 22 to come to the home position HP2 on the travelling welder 3, and so as the first billet 21 and the second billet 22 to catch up with the continuous billet 20, thus conducting simultaneous flash-butt welding thereof while moving the two travelling welders 3, 4, at the time when these billets contact by each other synchronously with the moving speed of the continuous billet 20. A single unit of travelling burr-removing machine 5 is located at down-stream side of the travelling welder 4 to remove the burr from the joined portion formed by the travelling welders 3, 4. Since the cycle time of burr-removal is 30 sec. or less, a single unit is sufficient as the travelling burr-removing machine 5. An induction heating unit 6 is located at inlet of the first stand 7a of the rolling mill 7 to heat the cooled portion of the continuous billet 20. According to the mode, the necessary capacity of the heating unit 6 is less because the time ranging from the point of billet discharge from the heating furnace to the point of billet arrival to the first stand 7a of the rolling mill 7. Detailed description on the simultaneous welding process is given below. Weld begins at the point that the billets 20, 21, 22, contact by each other. The billets 20, 21, 22, are clamped to begin the welding. The following-listed control actions are conducted during the welding step. (1) The moving speed of the travelling welder (No. 1) 4 at the continuous billet 20 side is the same with the moving speed of the continuous billet 20. ΔP 11 = V 0 (2) The counter-rolling mill side of the travelling welder (No. 1) 4 is under the distance control of the continuous billet 20 for performing flash-butt welding. ΔP 11 = ΔP 11 + Δd 1 (3) The rolling mill side of the travelling welder (No. 2) 3 moves synchronously with (2). ΔP 21 = ΔP 12 = ΔP 11 + Δd 1 (4) The counter-rolling mill side of the travelling welder (No. 2) 3 is under the distance control against the rolling mill side for performing flash-butt welding. ΔP 22 = ΔP 21 + Δd 2 = ΔP 11 + Δd 1 + Δd 2 Fig. 2 shows an integrated configuration of the travelling welders 3 and the travelling welder 4 taking into account of the above-described control items (1) through (4). As described above in (2) and (3), since the moving speed during welding is the same for both the counter-rolling mill side of the travelling welder 4 and the rolling mill side of the travelling welder 3, both sides are integrated to each other. That is, the travelling welder 4 is divided into the counter-rolling mill side 4a and the rolling mill side 4b. In similar manner, the travelling welder 3 is divided into the counter-rolling mill side 3a and the rolling mill side 3b. The counter-rolling mill side 4a of the travelling welder 4 and the rolling mill side 3b of the travelling welder 3 are unified together. Fig. 3 shows a time chart indicating the functions of the continuous rolling apparatus shown in Fig. 1, ranging from the discharge point of billet 10 from the heating furnace 1 to the arrival point at the first stand 7a of the continuous rolling mill 7. According to the mode, two billets are welded simultaneously so that shorter time interval of discharge of the two billets (for example, No.3 and N o.4 billets ( 3 ○ , 4 ○ ) in the chart) from the furnace is better and so the chart adopts 10 sec. of billet discharge interval. As seen in the chart, the billets discharged at an average interval of 30 sec. become a continuous billet by the simultaneous welding at a welding cycle of 55 sec. in the travelling welders 3, 4, thus sent to the first stand 7a of the rolling mill 7. Furthermore, as described above, the period between the point of billet discharge from the furnace to the point of billet arrival at the first stand 7a is extremely short. According to the example of Fig. 3, the period between the point of billet discharge from the heating furnace 1 and the point of billet arrival at the first stand 7a is 115 sec. for No. 1 billet and 135 sec. for No. 4 billet, which period is very short compared with that in conventional method, or 200 sec. Accordingly, the temperature reduction of a billet between the discharge point and the arrival point is as small as 100°C. That is, if the billet is discharged from the heating furnace 1 at 1100°C, for example, the temperature of the billet at the point of arrival at the first stand is 950°C or more without applying induction heating, which suggests the possibi lity of elimination of the induction heating unit 6 for reheating the billet. As for the movement of the travelling welders 3, 4, and of the travelling burr-removing machine 5 shown in Fig. 3, each of them is located at respective home position in the initial state, and begins to move at the start of welding and burr-removal, respectively, and returns to respective home position after completing each treatment work. The above-described mode deals with two travelling welders. The number of travelling welders may be, however, increased to three, four, and more. Fig. 1 is an example in which the travelling welders are positioned between the heating furnace 1 and the continuous rolling mill 7. According to the present invention, however, a plurality of travelling welders may be located between a CCM unit treating relatively small size billets and a rolling mill to conduct continuous rolling of HDR method (or continuous rolling of billets directly charged from the continuous casting machine). According to the present invention, a plurality of travelling welders are arranged in series at a distance therebetween corresponding to the length of billet being treated along the moving direction of billet while the plurality of travelling welders move synchronously with the movement of the continuous billet to separately and simultaneously weld the continuous billet with a plurality of billets by flash-butt welding to extend the length of the continuous billet. As a result, the shortening of cycle time for billet treatment is realized without requesting significant change in billet size in existing apparatus.

Claims: A method for continuous rolling comprising the steps of: flash-butt welding to form a continuous billet by joining a rear end of a preceding billet 21 with a front end of a succeeding billet 22 by using a plurality of travelling welders 3, 4; removing burr from a welded portion of a joined billet; and continuously rolling the joined continuous billet 20 in a rolling mill group; characterised in that the plurality of travelling welders 3, 4 are arranged in series at a distance therebetween corresponding to the length of billet being treated along the moving direction of billet; that the plurality of travelling welders 3, 4 move synchronously with the movement of the continuous billet, and that the plurality of travelling welders 3, 4 separately and simultaneously weld the continuous billet 20 with a plurality of billets 21, 22 by flash-butt welding to extend the length of the continuous billet 20. A method of claim 1, wherein billets 20, 21, 22 of a quantity corresponding to the number of the travelling welders 3, 4 are successively discharged from a heating furnace 1 to charge thereof to the plurality of the travelling welders 3, 4. An apparatus for continuous rolling comprising: a plurality of travelling welders 3, 4; a travelling burr-removing machine 5 to remove burr from each welded portion; and a rolling mill group 7 to continuously roll the continuous billet 20; characterised in that the plurality of travelling welders 3, 4 are arranged in series at a distance therebetween corresponding to the length of billet 20, 21, 22 being treated along the moving direction of billet; and that the plurality of travelling welders 3, 4, the travelling burr-removing machine 5, and the rolling mill group 7 are in linear arrangement.

Inventors: FUJII HIROSHI, MATSUO GIICHI, OKAWA SUSUMU, FUJII, HIROSHI, MATSUO, GIICHI, OKAWA, SUSUMU
Applicants: NIPPON KOKAN KK, NKK CORPORATION
Application year: 1997
Main classification: B21B15
IPC codes: B21B1, B23K11, B24B9, B21B15