Boring tool with insert and guiding pads having rounded-off apexes

Abstract: A borer (1) with a multi-cutting insert comprises a substantially cylindrical body (12) provided with lubrication openings (26) and a guide-strip (28) and extended from the front forming a stem or head (14) having at its front end a cartridge (16) for a cutting insert or element (18) and means (20, 22, 24) for the adjustment and blocking of element (18). The four apexes of the cutting element (18) are rounded off with a cutting radius comprised between 0.4 and 0.16 mm, and also the guide-strips (28) have rounded-off apexes with radiuses of a value at least equal to the value of said cutting element (18).

Description: The present invention relates to a borer provided with a multi-cutting insert. More particularly, the present invention relates to a borer provided with a multi-cutting insert especially suitable for carrying out high speed workings. As is known, for the finishing of dead and through-holes of elements from metals, a specific tool is utilised - generally known as a borer - comprising a substantially cylindrical body whose external diameter corresponds to the diameter of the hole to be obtained. Said substantially cylindrical body is provided at the front with one or more inserts or cutting elements from a special high resistance metal alloy, whose edge, which gets in touch with the surface to be worked, has a cutting profile that protrudes in such a way as to remove the excess metal to a prefixed extent. The cutting element is located and blocked in a seat defined by a so-called cartridge, integral with the front part of the cylindrical body. In the tools of the known art, the cutting element is guided by sliding blocks having mouths defined by planes inclined relatively to the axis, at a progressively increasing angle. Said sliding guide-blocks are connected to the cylindrical body by means of screws, welding or the like. Such a borer is known from GB-A-2 244 440. Said borer has the features of the preamble of claim 1. The cutting elements with mouths, used for instance for the realisation of high speed precision holes with low roughness, must be used at a reduced speed, of the order, by way of example, of 100 m/min on steel, and with slightly higher values on light alloys. The speed limit is due to the fact that traditional mouths cause high radial strains that give rise to vibrations. The utilisation of the tools at higher speeds would lead to vibrated worked surfaces, and create microchippings on the cutting edge of the element. Object of this invention is to obviate the aforementioned drawback. More particularly, object of this invention is to realise a borer with a multi-cutting insert, suitable to be used in high speed bore working, without running the risk of obtaining vibrated surfaces or of deteriorating the cutting edge. A further object of this invention is to obtain a borer such as to ensure a high level of resistance and reliability in the time, and also such as to be easily and economically realisable. According to this invention, these and still other objects are achieved by a borer with a multi-cutting insert as defined in claim 1. The construction and working characteristics of the borer with a multi-cutting insert of the invention will be better understood thanks to the following description wherein reference is made to the attached drawings which represent a preferred non limiting embodiment, and wherein: Figure 1 shows a schematic side view of the borer, Figure 2 shows a schematic view of a cross-section of the borer of Figure 1. With reference to said figures, the borer with a multi-cutting insert, indicated as a whole by the numeral 10 in Figure 1, comprises a substantially cylindrical body 12 extended at the front forming a steam or head 14, carrying at the free front end a cartridge for a cutting insert or element 18. Body 12 is the portion intended for the fitting of the tool into the corresponding seat of the machine tool, and its size and shape may be varied according to the type of machine tool used. Head 14 is provided with conventional lubrication openings 30, and has a plurality of spaced guide-strips 28, extended longitudinally. Borer 10 is also provided with means for adjusting and blocking the cutting element 18, comprising for instance a dowel 20 co-operating with a pusher 22 and a locking screw 24. The cutting element 18, housed in cartridge 16, is preferably devoid of mouths, i.e. of plane inclined relatively to the axis with a progressively increasing inclination, and has the four apexes rounded off with cutting radiuses; the value of said radiuses is preferably comprised between 0.4 and 0.16 mm. Correspondingly, the guide-strips 28 have rounded off apexes with a radius at least equal to the radius of the cutting element; said rounded off apexes are back-placed on the longitudinal axis, relatively to the cutting element (18) by a length preferably comprised between 0.2 and 0.5 mm. The guide-strips 28 have a very high mechanical resistance, high resistance to abrasion and high tenacity; said strips are made from very high hardness materials, such as carbides, cermet, nitrides, ceramics or from materials that comply with the above requirements. Between the cutting element 18 and head 4 there is inserted a plate-shaped support 26, from a high hardness material, such as for instance metal carbide, to prevent head 14 from being also damaged, in case of damage to the cutting element 18. According to a preferred embodiment, the cutting element 18 has a parallelepiped configuration and is advantageously provided with double cutting edges on the opposite faces relatively to the cutting radiuses. Such cutting element 18 is made from materials of the type of hard metals, cermet, either with or without surface covering applied by means of known methods (PVD or CVD), other materials of the type of ceramics, nitrides, polycristalline materials, or also those materials of a known methodology, that show a remarkable resistance to abrasion and high tenacity. It has been experimentally found that, the tool can work at speeds much higher than those of conventional tools, reaching values of up to 200 m/min, and obtaining, in spite of this, non vibrated worked surfaces thanks to the presence of cutting radiuses on the working insert, as well as of corresponding radiuses back-placed on the guide-strips.

Claims: A borer (10) with a multi-cutting insert, comprising: a substantially cylindrical body (12), forming a stem or head (14) having a free front, said body (12) being provided with lubricating openings (30); a cartridge (16) located at the free front end of said stem or head (14); a cutting insert (18) fixed in said cartridge (16); means (20, 22, 24) for adjusting and blocking said cutting insert (18); a plurality of spaced guide-strips (28), having apexes on their front ends, provided on said stem or head (14), the apexes of said guide-strips (28) being back-placed with respect to the cutting insert (18) along the longitudinal axis of the borer; characterized in that the cutting insert (18) has the apexes rounded off according to a cutting radius, and in that the guide-strips (28) have also the apexes rounded off with a radius having a value at least equal to the cutting radius of the cutting insert (18). The borer according to claim 1, characterized in that the radius of the rounded off apexes of the cutting insert (18) is comprised between 0.4 and 0.16 mm. The borer according to claim 1 or 2, characterized in that the apexes of the guide-strips (28) are back-placed with respect to the cutting insert (18) along the longitudinal axis of the borer by a length comprised between 0.2 and 0.5 mm. The borer according to anyone of the preceding claims, characterized in that a plate-shaped support (26) is located between the cutting insert (18) and the head (13). The borer according to claim 4, characterized in that the plate-shaped support (26) is made from a high hardness material. The borer according to the preceding claim 4 or 5, characterized in that the plate-shaped support (26) is made from metal carbide. The borer according to anyone of the preceding claims, characterized in that the cutting insert (18) has a parallelepiped shape and it is provided with double cutting edges on the opposite faces with respect to the cutting radiuses. The borer according to anyone of the preceding claims, characterized in that the cutting insert (18) is made from materials of the type of hard metal, cermet, the same materials with surface covering applied by PVD or CVD methods, ceramics, nitrides or polycristalline materials. The borer according to anyone of the preceding claims, characterized in that the guide strips (28) are made from materials having high mechanical resistance, high resistance to abrasion and high tenacity of the type of carbides, cermet, ceramics or nitrides. The borer according to anyone of the preceding claims, characterized in that the means for adjusting and locking the cutting insert (18) comprises a dowel (20) co-operating with a pusher (22) and a locking screw (24).

Inventors: CHINDEMI DOMENICO, CHINDEMI, DOMENICO
Applicants: MAPAL ITALIA S R L, MAPAL ITALIA S.R.L.
Application year: 1997
Main classification: B23D77
IPC codes: B23D77