METHOD AND APPARATUS FOR LUBRICATING A WINDING APPARATUS AND WINDING APPARATUS

Abstract: A size is applied to a moving strand (14). A collet (22) is rotated to wind the strand (14) and build a package (19). The strand (14) is reciprocated with a strand reciprocator (30) to lay the strand (14) in a pattern on the package surface (20) as the package (19) rotates. The strand reciprocator (30) is lubricated with a lubricant which is compatible with the size. An apparatus is also provided for winding the fiber strand (14) to build and form a cylindrical strand package (19) of wound strand having a radially outer surface (20) with first and second edges (a) and a central portion (20b) therebetween. A strand reciprocator (30) is mounted to guide the strand from edge to edge of the package and to lay the strand in a helical pattern on the package surface (20) as the package (19) rotates. A lubricator (70) for atomizing a lubricant creates a fog of small airborne lubrication particles. Lubrication locations include the cam (32) surface and the grooves (34) provided thereon, the cam (32) bearings and the roller bail bearings. A roller bail (42) is mounted for contacting the package surface (20) as the package (19) is being built for holding the strand (14) in place on the package (19). The roller bail (42) is divided into separate rollers (46) with each roller (46) contacting the package surface (20) at one of the edges (a) and not contacting the central portion (20b).

Description: METHOD AND APPARATUS FOR LUBRICATING A WINDING APPARATUS AND WINDING APPARATUS TECHNICAL FIELD This invention relates to the production of glass fibers, and in particular, to winding glass fiber strands to form packages. More particularly, this invention relates to lubricating a glass fiber strand winding apparatus and using a split roller bail assembly to produce cylindrical packages having square edges. BACKGROUND OF THE INVENTION Mineral fibers are used in a variety of products. The fibers can be used as reinforcements in products such as plastic matrices, reinforced paper and tape, and woven products. During the fiber forming and collecting process numerous fibers are bundled together as a strand. Several strands can be gathered together to form a roving used to reinforce a plastic matrix to provide structural support to products such as molded plastic products. The strands can also be woven to form a fabric, or can be collected in a random pattern as a fabric. The individual strands are formed from a collection of glass fibers, or can be comprised of fibers of other materials such as other mineral materials or organic polymer materials. A protective coating, or size, is applied to the fibers which allows them to move past each other without breaking when the fibers are collected to form a single strand. The size also improves the bond between the strands and the plastic matrix. The size may also include bonding agents which allow the fibers to stick together, thereby forming an integral strand. Typically, continuous fibers, such as glass fibers, are mechanically pulled from a feeder of molten glass. The feeder has a bottom plate, or bushing, which has anywhere from 200 to 10,000 orifices. In the forming process, the strand is wound around a rotating drum, or collet, to form, or build, a package. The completed package consists of a single long strand. It is preferable that the package be wound in a manner which enables the strand to be easily unwound, or paid out. It has been found that a winding pattern consisting of a series of helical courses laid on the collet builds a package which can easily be paid out. Such a helical pattern prevents adjacent loops or wraps of strand from fusing together should the strand be still wet from the application of the size material. The helical courses are wound around the collet as the package begins to build. Successive courses are laid on the outer surface of the package, continually increasing the package diameter, until the winding is completed and the package is removed from the collet. A strand reciprocator guides the strand longitudinally back and forth across the outer surface of the package to lay each successive course. A known strand reciprocator is the spiral wire type strand oscillator. It consists of a rotating shaft containing two outboard wires approximating a spiral configuration. The spiral wires strike the advancing strand and direct it back and forth along the outer surface of the package. The shaft is also moved longitudinally so that the rotating spiral wires are traversed across the package surface to lay the strand on the package surface. While building the package, the spiral wire strand oscillator docs not contact the package surface. Although the spiral wire strand oscillator produces a package that can be easily paid out, the package does not have square edges. A package having square edges can have a larger diameter than packages with rounded edges. Also, a square edged package can be stacked during shipping. It is desirable to build cylindrical packages having square edges and larger diameters. A known strand reciprocator which produces square edged, cylindrical packages includes a cam having a helical groove, a cam follower which is disposed within the groove and a strand guide attached to the cam follower. As the cam is rotated, the cam follower and strand guide move the strand longitudinally back and forth across the outer surface of the rotating package to lay each successive course. A rotatable cylindrical member, or roller bail, contacts the outer surface of the package as it is being built to hold the strand laid in the latest course in place at the package edges as the strand guide changes direction. The roller bail is mounted for rotation, and bearings are used to reduce the friction between the roller bail and the mounting surface. The collet and package are rotating at high speeds during winding. The contact between the roller bail and the rotating package surface causes the roller bail to rotate, and the speed of the roller bail surface is generally equal to the high rotational speed of the package surface. The roller bail has a fixed diameter which is generally less than the diameter of the collet, and may be only 10% of the collet diameter. Therefore, the roller bail must rotate at higher revolutions per minute (RPMs) to keep the roller bail surface traveling at the same speed as the speed of the package surface. To operate effectively throughout the preferred range of package sizes and preferred collet speeds during winding the roller bail may have to rotate at 70,000 RPMs or higher. An alternative version uses the strand guide itself to contact the package and hold down the strand momentarily at the edge of the package. The rotating rollers of the roller bails contact the strand as it is laid on the package surface. If the speed of the roller bail surface does not match the speed of the package surface, the roller bail will apply abrasive forces against the strand, and this can break some of the fibers in the strand. Bearings are provided between the roller bail mounts and the rotating roller bail to reduce friction and allow the roller bail to rotate at high RPMs. Typical grease lubricated bearings which have been used in the past have been found not to reduce the friction enough to allow the roller bails to operate at such high RPMs without causing abrasive forces against the strand which can break strand fibers. The strand reciprocator has other moving parts in addition to the roller bails with surfaces which need lubrication. The rotating cam has bearings which use lubrication. The cam follower needs lubrication while it moves along the groove on the cam surface. A known method of lubricating moving parts, including bearings, uses a lubricating fogger to atomize lubrication material to form small, airborne particles of the lubrication material. The lubrication particles are deposited on the bearing surfaces to provide adequate lubrication for operation. The lubrication fogger uses known lubrication materials, such as oil, and other petroleum-based lubricants. It has been found that using petroleum-based lubricants on the moving parts or surfaces of strand winders is inadequate. Invariably, some of the petroleum-based lubricant makes its way onto the strand being wound by the winder. Unfortunately, the petroleum-based lubricants are not compatible with the size, and they contaminate the strands and interfere with products the strands are used in. For example, fabrics woven from the strands are corinized to burn the size off the fabrics to allow a different coating to be applied. Petroleum-based lubricants on the strands carbonize and discolor the fabrics during corinizing and may even cause holes to be burned in the fabric. Also, contamination of strands used as reinforcing products interferes with the bonding between the strands and the plastic matrices. The problem of contamination of the strand is made worse where a fogger-type lubrication system is used. It would be desirable to lubricate the moving parts of a strand winder and not contaminate the strands with a lubricant that interferes with the products in which the strands are used. Also, it is desirable to use a lubricant with the lubricating fogger which is compatible with the size and which will not interfere with the products that the strands are used in. To increase productivity, several packages are built simultaneously on a single collet. A separate strand is formed for each package, and a separate strand reciprocator oscillates each strand to build the packages simultaneously. The strand reciprocators are mounted on an arm which moves the strand reciprocators away from the collet as the package radius increases while keeping the roller bails in contact with the package surfaces. The fiber forming process, including the bushing temperature, is controlled to keep the fiber diameters constant throughout the collection process, and to keep the package radii of each of the packages increasing at a similar rate. Process variations do occur, however, resulting in slight variations in package size along the collet during the collection process. These differences in the relative radii of the packages on the collet cause roller bails to occasionally leave the surface of a package. When a roller bail loses contact with the package surface, the rotational speed of the roller bail begins to decrease. As the surface of the roller bail comes back into contact with the package surface the rotational speed of the roller bail increases until the surface of the roller bail is traveling at the same speed as the surface of the package. Due to bearing friction and the inertia of the roller bail, the roller bail takes time to spin back up to speed. While the roller bail is spinning back up to speed, the difference in speed between the package surface and the roller bail surface causes the roller bail to skid against the package surface. The skidding roller bail produces abrasive forces which can break fibers in the strand if the inertia is too high. In addition, skidding can occur during startup as the rotational speed of the collet is increased. Strand fibers that break tend to separate from the strand as it is wound on the package and wrap around the rotating roller bail, creating a snarl which can ruin the package. It is desirable to reduce the skidding so that fewer fibers in the strand will be broken. Also, it is desirable to reduce this snarling by breaking the snarling fibers and preventing them from continuing to wrap around the roller bail. SUMMARY OF THE INVENTION According to this invention there is provided a method for winding a mineral fiber strand to build a package. A moving strand is provided and a size is applied to the strand. A collet is rotated to wind the strand and build a package. The strand is reciprocated with a strand reciprocator to lay the strand in a pattern on the package surface as the package rotates. The strand reciprocator is lubricated with a lubricant which is compatible with the size. The lubricant may be a constituent of the size. Since the lubricant is compatible with the size, it will not interfere with any products made from the strand. The strand reciprocator includes a cam, a cam follower, and a reciprocating strand guide mounted on the cam follower to be reciprocated by rotation of the cam. Roller bails are included to hold the strand at the edges of the package surface to build packages with square edges. Roller bail bearings reduce the friction of the rotating roller bails. The lubricant is atomized to create a fog of small airborne lubrication particles. The airborne lubrication particles are transferred through a manifold to predetermined application locations at the cam, the cam follower and the roller bail bearings. The fog is released from the manifold at the predetermined application locations to lubricate the cam, the cam follower, and the roller bail bearings. According to this invention there is also provided an apparatus for winding a fiber strand to build a cylindrical strand package having a radially outer surface. The apparatus includes a rotatable collet for receiving the strand to build a package. A strand reciprocator is mounted to guide the strand from edge to edge of the package and to lay the strand in a helical pattern on the package surface as the package rotates. A lubrication fogger atomizes a lubricant to create a fog of small airborne lubrication particles which are compatible with the size. A lubricant supply manifold is connected to the lubricator for transferring the small airborne particles to predetermined lubrication locations at the winder. These lubrication locations include the cam surface and the grooves provided thereon, the cam bearings and the roller bail bearings. According to this invention there is provided an apparatus for forming a cylindrical package of wound strand having first and second ends and a radially outer surface with first and second edge portions and a central portion therebetween. The apparatus includes a rotatable collet for receiving the strand and winding the strand to 5 build a package; a guide is mounted for reciprocation from edge to edge of the package to lay the strand in a helical pattern on the package surface as the package rotates; and a roller bail mounted for contacting the surface as the package is being built for holding the strand in place on the package. The roller bail is divided into separate rollers with each roller contacting the package surface at one of the edges and not contacting the package 10 surface at the central portion. Each of the rollers has a cylindrical edge end contacting the surface of the package and a tapered, inner end extending towards the central portion of the package surface. In one of its specific embodiments the roller bail contacts the surface of the package along lines having a total length which is generally between about 5% to about 15 80% of the length of the package between the first and second ends. In its preferred embodiment, the roller bail contacts the surface of the package along lines having a total length which is generally between about 10% to about 50% of the length of the package between the first and second ends. According to this invention there is also provided an apparatus for winding 0 a fiber strand to build a cylindrical strand package having an outer surface with spaced apart edges and a central portion therebetween. The apparatus consists of a roller bail assembly including a contact surface rotatably mounted for contact with the package surface to hold the strand at the package edges and a break surface connected to the contact surface for breaking broken strand fibers that have wound around the contact 25 surface. BRIEF DESCRIPTION OF DRAWINGS Fig. 1 is a schematic view in elevation of apparatus for forming, collecting and winding fiber strands according to the principles of the invention. Fig. 2 is an enlarged, schematic view in elevation of the strand reciprocator 30 shown in Fig. 1. Fig. 3 is a schematic cross-sectional view in elevation of the apparatus of Fig. 2, taken along line 3-3. Fig. 4 is an end view in elevation of a portion of the roller bail assembly of Fig. 1. Fig. 5 is a diagrammatic view of an alternate embodiment of the invention showing the building of multiple packages on a single collet and in which several packages are being wound simultaneously. DETAILED DESCRIPTION AND PREFERRED EMBODIMENTS Figs. 1 and 2 show apparatus for forming, collecting, and winding strands in which fibers 10 are drawn from a plurality of orifices 1 1 in a bushing 12 and gathered into a strand 14 by means of a gathering member 16. A size suitable for coating the fibers can be applied to the fibers by any suitable means, such as size applicator 18. The strand is wound around a rotating collet 22 to build a cylindrical package 19. The package, formed from a single, long strand, has a radially outer surface 20 with square edge portions 20a and a central portion 20b between them. The square edge portions 20a form generally right angles with the package ends 20c. The outer surface of the cylindrical package is preferably between about 10 cm to about 40 cm long, but may be longer or shorter depending on the application. The collet is adapted to be rotated about an axis of rotation 23 by any suitable means such as a motor 24. Any suitable package core material such as a cardboard tube 26 can be disposed on the collet to receive the strand package. Referring now to Fig. 2, a strand reciprocator 30 guides the strand 14 laterally back and forth across the package surface 20 to lay the strand in courses 44 on the package surface. The strand reciprocator includes a cylindrical cam 32 having a helical groove 34. The cam is mounted for rotation and preferably made of a hard material, such as stainless steel, but any suitable material can be used. The strand reciprocator further includes a cam follower 36 disposed in the groove 34. The cam follower extends outwardly from the cam and a strand guide 38 is attached to the end. The cam follower is preferably made of a plastic or nylon material, but any suitable material can be used. A notch 40 is formed in the strand guide to hold the strand 14. Rotation of the cam causes the cam follower to follow the helical groove, thereby causing the strand guide to move laterally across the package surface. Referring now to Figs. 2 and 3, the strand reciprocator further includes a roller bail assembly 42 for holding the strand courses 44 in place at the edge portions 20a of the package surface 20 as the strand guide 38 changes direction. The roller bail assembly includes a pair of spaced apart, or split rollers 46. The rollers have generally cylindrical edge ends 46a and tapered inner ends 46b. The cylindrical edge ends contact the package surface at the edge portions 20a. The tapered inner ends extend from the edge ends towards the central portion of the package surface 20b. The rollers do not contact the surface of the package at the central portion of the package 20b. Each of the rollers 46 is independently mounted for rotation by mounts 48. One or more bearings 50 are located between the roller bails and the mounts to allow the roller bails to rotate freely by reducing friction. The bearings are preferably open, ball bearing type bearings. Although the roller bails are shown as mounted at both the edge ends and the inner ends, the roller bails may be cantilevered, being mounted at only one end. Each roller is made from a hard material, such as stainless steel, but any suitable material may be used. The rollers preferably weigh approximately 50 grams each, but may be heavier or lighter depending on their size and the application. They are preferably hollow to minimize weight and inertia, but may be solid. Each roller is preferably about 2 cm long, but they may be longer or shorter depending on the application. The split roller bails are preferably coaxial, contacting the package surface along a portion of a line 52 which is generally parallel to the package axis of rotation 23, although, any suitable orientation of the roller bails may be used. Using 2 cm long roller bails, the length of contact between the roller bails and the typical package surface will be approximately 10% to 50% of the length of the outer surface of the package. A longer or shorter length of contact between the roller bails and the package surface may be used depending on the application. The package rotates during winding as shown by line 53 in Fig. 4. As the package builds, the radius 54 increases. To accommodate the increasing package radius, the strand reciprocator 30 is mounted on an arm 56. To accommodate the increasing package radius, the arm moves away from the collet along line 63 to keep the proper contact between the surface of the rollers and the package surface, and to prevent the strand courses 44a from pulling away from the edge portions 20b of the package surface. Several packages can be built simultaneously on the collet, as shown in Fig. 5. Each package is built by drawing separate strands 14 from separate bushing sections. The strands are wound around a single collet 22 to form packages 19. A separate strand reciprocator, including cam 32, cam follower 36, strand guide 38 and roller bail assembly 42, is used to build each package. The packages are spaced apart along the collet and the strand reciprocators are spaced along the arm 56 in a similar manner so as to be aligned with the packages. A lubricating fogger assembly 70 is located near the strand winding apparatus. The lubricating fogger assembly includes a reservoir 72 which holds a supply of lubricant, preferably in the liquid state. The reservoir is attached to the lubricating fogger 74 which atomizes the lubrication to create a fog of small airborne particles of the lubricant. Any fogger suitable for atomizing liquid lubricant to fine particles can be used. An acceptable fogger is a micro-fog lubricator, made by C. A.. Norgren Co., of Littleton, Colorado. Particle sizes are within the range of from about 1 micron to about 10 microns. and are typically about 3 to 4 microns in diameter. The fog of airborne lubrication particles is transferred to lubrication locations at the winding apparatus via conduits. A main conduit 76 is connected to the fogger. A roller bail conduit 80 is connected to the main conduit and carries the fog of airborne lubrication particles to the roller bail bearings. As shown in Fig. 3, the roller bail mounts 48 are attached to the roller bail conduit 80 and the fog of airborne lubrication particles is transferred to the roller bail bearings 50 via bearing conduits 82 inside the mounts. Alternatively, where the roller bails are not mounted on the roller bearing conduit, the fog of airborne lubrication particles can be transferred to the roller bail bearing via external connecting conduits, not shown, located between the roller bail conduit and the roller bail bearings. A cam conduit 84 branches from the main conduit and runs along the cam 32. The fog of airborne lubrication particles is released from orifices (not shown) in tubes 86 projecting from the cam conduit above the lubrication locations at the cam. The orifices preferably have a diameter in the range of about 0.02 cm to about 0.04 cm. After traveling through the orifices, the fog of airborne lubrication particles is reconstituted into larger particles which are too large to stay airborne, and which fall onto the cam 32 and cam groove 34 to lubricate the cam follower 36 as it moves in the cam groove. Cam bearing tubes 90 extend from the cam conduit and release the fog of airborne lubrication particles from orifices (not shown). The orifices preferably have a diameter in the range of about 0.02 cm to about 0.04 cm. After traveling through the orifices, the fog of airborne lubrication particles is reconstituted into larger particles which are no longer airborne and which fall onto the cam bearings (not shown) to lubricate them. Alternatively, the fog can be transported directly to the cam bearings via lubrication conduits similar to the roller bail bearings mentioned above. The lubrication which is atomized is compatible with the size. Being compatible with the size means that the lubricant will not interfere with any products which the fiber strands are used to make. Petroleum-based lubricants, for example are generally not compatible with typical sizes used on glass fibers. They contaminate the strands and interfere with products made from the strands, such as fabrics woven from the strands. When the fabrics are corinized to burn the size off the organic material to allow a different coating to be applied, petroleum-based lubricants on the strands carbonize and discolor the fabrics, and may even cause holes to be burned in the fabric. Also, contamination of strands used as reinforcing products interferes with the bonding between the strands and the plastic matrices. Typically, glass fiber sizes comprise film formers, such as a polymer, silanes for coupling the glass fiber to the resin matrix, and one or more lubricants. The lubricant to be used with the fogger of the invention is preferably a constituent of the size. For example, butoxyethylstearate (BES) is an organic, agriculturally based lubricant which can be a constituent of the size and can be used as the lubricant to be atomized and applied to the moving parts of the winder according to this invention. Another lubricant that can be used is a bisimid which is a reaction product of stearic acid and tetraethylenepentamine. An additional lubricant which should also be useful is Emery 6760U. It is to be understood that the lubricant may also be a material which is not already a constituent of the size, but is compatible with the size. The lubricant may be water soluble or at least self-emulsifying for easy clean up of the winding apparatus. The winding apparatus operates as follows. The strand reciprocator 30 guides the strand 14 as it is laid on the outer surface of the package. The strand is held by notch 40 in the strand guide 38 and wound around the rotating collet 22 or a package core 26 disposed about the collet. The cam 32 is oriented near the package and rotates about an axis 33 generally parallel to the package axis of rotation 23. The cam follower is disposed within the cam groove 34, but is prevented from rotating with the cam. As the cam rotates, the cam follower is moved laterally by the helical groove in a direction generally parallel to the package axis of rotation 23. The helical groove is continuous, having curved ends 34a that cause the cam follower to move to the end of the package and then reverse direction. The strand guide is attached to the cam follower and it traverses the outer surface of the package, reciprocating back and forth from end to end. The strand guide does not contact the surface of the package. The helical winding pattern of each strand course 44 is formed by reciprocating the strand across the package surface while rotating the package. As the strand guide approaches the edge of the package 20a, the strand is laid on the package surface under the roller tapered inner edge 46b. The strand guide continues to move towards the edge of the package 20c and the strand course, shown in phantom at 44a in Fig. 2, moves between the package surface and the cylindrical edge end of the roller which is in contact with the package surface. When the cam follower travels through the curved end 34a of the groove 34, the strand guide 38 changes direction and moves away from the package edge and towards the central portion of the package 20b. The contact between the roller bails and the package surface holds the strand course 44a in place at the edge portions 20a of the package surface, when the strand guide changes direction. By preventing the strand courses 44a from pulling away from the package edge portions 20a as the strand guide moves back towards the center of the package 20b, a cylindrical package having square edges is built. The rolling contact between the rollers and the rotating package surface causes the rollers to rotate. The speed of the roller surface is generally equal to the speed of the package surface and the speed of the strand. The roller bails may be traveling at speeds as high as 70,000 RPMs or higher to keep the roller bail surfaces traveling at the same speed as the package surface. The lubricated bearings provide a low roller resistance and allow the roller bails to rotate at such high speeds. When the speeds are equal, there is little abrasive force between the strand and the roller bails. In the multiple package operation, the fiber forming process is controlled to keep all the packages building, and the package radii increasing, at a similar rate. However, differences in package radii occur during winding because the diameters of the strands are not always equal from package to package. Fluctuations in bushing temperatures, and inconsistencies in material properties can change the diameter of the fibers, and thus the strands, from package to package. Therefore, one package radius may temporarily vary from the others until process corrections are made. Corrections can be made, for example, by using current injection to regulate the temperature of the bushings to control strand diameter. Differences in the radii of the packages can cause the roller bails to occasionally leave the surface of a package. When a roller loses contact with the package surface, the rotational speed of the roller begins to decrease. As the surface of the roller comes back into contact with the package surface the rotational speed of the roller increases until the surface of the roller is traveling at the same speed as the surface of the package. Due to the low rolling resistance of the fogger lubricated bearings 50, the roller bails spin back up to speed more quickly than a single, heavier prior art roller bail which contacts the package surface from end to end. Since the split roller bails have less inertia, they skid less and produce less abrasive forces against the strands and therefore are less likely to break any of the individual fibers in the strands. In addition, when the collet is accelerating during startup, the split roller bails produce less abrasive forces against the strand while they are accelerating and, therefore, break few fibers. Strand fibers that do break tend to separate from the strand as it is wound on the package and wrap around the rotating roller bail, creating a snarl which can ruin the package. The split rollers provide break surfaces which break the snarling, broken fibers. The rollers include cylindrical portions 46a forming contact surfaces which abut the edge portions 20a of the package surface 20, and tapered portions 46b which do not contact the package surface. The tapered surfaces extend from the contact surfaces toward the central portion of the package surface 20b. The ends 46c of the tapered surfaces 46b form the break surfaces. As the strand guide moves the strand away from the roller 46 towards the central portion 20b of the package surface 20, any broken fibers that have begun to wind around the roller will be broken off from the strand 14. Because the strand is no longer in contact with a roller over the central portion of the package, the broken fibers cling to the main body of the strand due to the size mentioned above, and the entire strand is wound around the package. By the time the strand reaches the other roller at the opposite package edge, the broken fibers have been integrated with the strand and the strand has been wound around the package. The broken fibers do not wrap around the other roller. Although the tapered surface 46b having an edge 46c is shown, the break surface can also include any surface discontinuity on the roller such as a groove or shoulder. A discontinuity, or abrupt change in the roller surface will not allow the fiber to continue to wind around the roller; the fiber will be broken as the strand moves across the discontinuity. In addition, a knife edge or similar protrusion spaced apart from the roller surface may be used as a break surface. Although it is preferable for the strand not to contact the roller surface immediately after the snarling fiber has been broken off, it is not required. The principle and mode of operation of this invention have been described in its preferred embodiment. However, it should be noted that this invention may be practiced otherwise than as specifically illustrated and described without departing from its scope. INDUSTRIAL APPLICABILITY The invention can be useful in the production of fiber strand products for use as a reinforcement in molded resinous articles and wound packages of glass fiber reinforcements.

Claims: CLAIMS 1. A method for winding a mineral fiber strand to build a package comprising: providing a moving strand; applying a size to the strand; rotating a collet to wind the strand and build a package; reciprocating the strand with a strand reciprocator to lay the strand in a pattern on the package surface as the package rotates; and lubricating the strand reciprocator with a lubricant which is compatible with the size. 2. The method defined in Claim 1 wherein the lubricant is a constituent of the size. 3. The method defined in Claim 1 wherein the strand reciprocator includes a rotatable roller bail and roller bail bearing for pressing against the package surface and the lubricating step includes lubricating the roller bail bearing. 4. The method defined in Claim 3 wherein the lubricating step includes atomizing the lubricant to create a fog of airborne lubrication particles, transferring the lubricating fog through a manifold to a predetermined application location at the roller bail bearing, and releasing the lubricating fog from the manifold at the predetermined application location to lubricate the roller bail bearing. 5. The method defined in Claim 1 wherein the strand reciprocator includes a cam, a cam follower, and a reciprocating strand guide mounted on the cam follower to be reciprocated by rotation of the cam, and the lubricating step includes lubricating the cam, the cam follower, and the reciprocating strand guide. 6. The method defined in Claim 5 wherein the lubricating step includes atomizing the lubricant to create a fog of airborne lubrication particles, transferring the fog through a manifold to predetermined application locations at the cam, the cam follower and the reciprocating strand guide, and releasing the fog from the manifold at the predetermined application locations to lubricate the cam, the cam follower, and the reciprocating strand guide. 7. The method defined in Claim 1 wherein the lubricating step includes atomizing the lubricant to create a fog of airborne lubrication particles, transferring the fog through a manifold to a predetermined application location, and releasing the lubricating fog at predetermined lubrication locations to create larger, lubrication particles for lubricating the strand reciprocator. 8. A method for winding a plurality of mineral fiber strands to build a plurality of packages comprising: providing a plurality of strands; applying size to the strands; providing a collet; rotating the collet to wind the strands and build a separate package for each strand simultaneously; reciprocating each strand with a separate strand reciprocator to lay the strands in a pattern on the surface of the respective packages as the packages rotate; atomizing a lubricant to create a fog of small airborne lubrication particles, where the lubricant is compatible with the size; transferring the lubricating fog through a manifold to at least one predetermined application location at the strand reciprocators; and lubricating the strand reciprocators by releasing the lubricating fog from the manifold at the predetermined application location. 9. The method defined in Claim 8 wherein the lubricant is a constituent of the size. 10. The method defined in Claim 8 wherein each strand reciprocator includes a cam, a cam follower, and a reciprocating strand guide mounted on the cam follower to be reciprocated by rotation of the cam, and the lubricating step includes lubricating the cam, the cam follower, and the reciprocating strand guide. 1 1. The method defined in Claim 8 wherein each strand reciprocator includes a rotatable roller bail for pressing against the package surface and a roller bail bearing, and the lubricating step includes lubricating the roller bail bearing. 12. The method defined in Claim 8 including providing a plurality of apertures in the manifold wherein each aperture releases lubrication for lubricating a separate strand reciprocator. 13. The method defined in Claim 8 including: providing a cam bearing; mounting the cam in the cam bearing for rotation; providing a manifold; transferring the lubricating fog through the manifold to at least one predetermined application location at the cam bearing; and lubricating the cam bearing by releasing the lubricating fog from the manifold. 14. An apparatus for winding a mineral fiber strand to build a cylindrical package having a radially outer surface with first and second edges and a central portion therebetween, the apparatus comprising: a rotatable collet for receiving the strand to build a package; a strand reciprocator mounted to guide the strand from edge to edge of the package and to lay the strand in a helical pattern on the package surface as the package rotates; a fogger for atomizing a lubricant to create a fog of airborne lubrication particles, where the lubricant is compatible with the size; and a lubricant supply manifold connected to the fogger for transferring the airborne lubrication particles to predetermined lubrication locations on the strand reciprocator. 15. The apparatus defined in Claim 14 wherein the strand reciprocator includes: a rotatably mounted cam having helical grooves; a cam follower disposed within the grooves; a reciprocating strand guide mounted on the cam follower to be reciprocated by rotation of the cam; and a roller bail mounted for rotation for contacting the package surface to hold the strand in place on the package surface as the package is being built. 16. The apparatus defined in Claim 15 including a roller bail bearing mounted with the roller bail for reducing the friction of the rotating roller bail, and the lubricant supply manifold being connected to the roller bail bearing for transferring the airborne lubrication particles to the roller bail bearing for lubricating the roller bail bearing. 17. The apparatus defined in Claim 16 including a plurality of strand reciprocators for guiding respective strands to build a plurality of packages on the collet, wherein each strand reciprocator builds a respective package. 18. The apparatus defined in Claim 17 including a plurality of apertures in the manifold wherein each aperture is disposed for releasing lubrication at a respective strand reciprocator. 19. The apparatus defined in Claim 18 including a cam bearing for rotatably mounting the cam, wherein the manifold has an aperture for lubricating the cam bearing. 20. The apparatus defined in Claim 14 including a plurality of strand reciprocators for guiding respective strands to build a plurality of packages on the collet, wherein each strand reciprocator builds a respective package and each strand reciprocator includes: a rotatably mounted cam having helical grooves; a cam follower disposed within the grooves; a reciprocating strand guide mounted on the cam follower to be reciprocated by rotation of the cam; a roller bail mounted for rotation for contacting the package surface to hold the strand in place on the package surface as the package is being built; and a roller bail bearing mounted with the roller bail for reducing the friction of the rotating roller bail. 21. A roller bail assembly for contacting a rotating cylindrical package of wound strand having first and second ends, an axis of rotation, and a radially outer surface with first and second edge portions and a central portion therebetween, where the roller bail assembly holds the strand in place at the edge portions as the strand is laid on the surface in courses, the roller bail assembly comprising: a first roller having an axis of rotation generally parallel to the axis of the package, and an outer surface contacting the first edge portion of the package surface and not contacting the central portion of the package surface; and a second roller having an axis of rotation generally parallel to the axis of the package, and an outer surface contacting the second edge portion of the package surface and not contacting the central portion of the package surface. 22. The apparatus of Claim 21 wherein the first and second rollers each have an edge end, and an inner end extending from the edge end and towards the central portion of the package surface. 23. The apparatus of Claim 22 wherein the edge ends of the first and second rollers are generally cylindrical. 24. The apparatus of Claim 22 wherein the inner ends of the first and second rollers are tapered. 25. The apparatus of Claim 21 wherein the first and second rollers are generally coaxial. 26. The apparatus of Claim 21 wherein the first and second rollers contact the surface of the package along lines that are generally parallel to the axis of rotation. 27. The apparatus of Claim 26 wherein the first and second rollers contact the surface of the package along lines having a total length which is generally between about 5% to about 80% of the length of the package between the first and second ends. 28. The apparatus of Claim 27 wherein the first and second rollers contact the surface of the package along lines having a total length which is generally between about 10% to about 60% of the length of the package between the first and second ends. 29. The apparatus of Claim 21 including a rotatably mounted cam having a helical groove, a cam follower disposed within the groove, and a guide attached to the cam follower for moving the strand from edge portion to edge portion as the strand is laid on the surface in courses, wherein the cam, the cam follower, the guide and the rollers are mounted for movement away from the collet as the package builds. 30. An apparatus for winding a mineral fiber strand to build a cylindrical package having first and second ends, and a radially outer surface with first and second edge portions and a central portion therebetween, the apparatus comprising: a rotatable collet for receiving the strand and winding the strand to build the package; a guide mounted for reciprocation from edge portion to edge portion to lay the strand in a helical pattern on the package surface as the package rotates; and a roller bail mounted for contacting the package surface as the package is being built for holding the strand in place on the package surface, where the roller bail is divided into separate rollers with each roller contacting the package surface at one of the edge portions and not contacting the package surface at the central portion. 31. The apparatus of Claim 30 wherein each of the rollers is independently mounted for rotation. 32. The apparatus of Claim 30 wherein each of the rollers has an edge end and an inner end, and the inner end is tapered and extends towards the central portion of the package surface. 33. The apparatus of Claim 30 wherein the roller bail contacts the surface of the package along a line that is generally parallel to the axis of rotation. 34. The apparatus of Claim 30 wherein the roller bail contacts the surface of the package along lines having a total length which is generally between about 5% to about 80% of the length of the package between the first and second ends. 35. The apparatus of Claim 34 wherein the roller bail contacts the surface of the package along lines having a total length which is generally between about 10% to about 50% of the length of the package between the first and second ends. 36. The apparatus of Claim 30 wherein each of the rollers weighs between about 30 grams to about 80 grams. 37. The apparatus of Claim 30 including a plurality of roller bails for building a plurality of packages on the same collet, wherein a pair of rollers is mounted for each package to provide rotational contact with the surface of the package. 38. The apparatus of Claim 37 wherein each of the rollers is independently mounted and has an edge end and an inner end, and the inner end is tapered and extends towards the central portion of the package surface, and wherein each roller bail contacts the surface of a package along a line of contact having a length which is generally between about 10% to about 50% of the length of the package between the first and second ends. 39. The apparatus of Claim 30 including a cam mounted for rotation having a helical groove, a cam follower disposed within the groove and attached to the guide for moving the guide from edge portion to edge portion, wherein the cam, the cam follower, the guide and the rollers are mounted for movement away from the collet as the package builds. 40. A roller bail assembly for winding a fiber strand to build a generally cylindrical strand package having an outer surface with spaced apart edges and a central portion therebetween, the roller bail assembly comprising: a contact surface rotatably mounted for contact with the package surface to hold the strand at the package edges; a break surface connected to the contact surface for breaking broken strand fibers that have wound around the contact surface.

Inventors: SMITH ROY E, SMITH, ROY, E.
Applicants: OWENS CORNING FIBERGLASS CORP, OWENS CORNING
Application year: 1997
Main classification: B65H67
IPC codes: B65H54, B65H67, B65H71, C03C25, F16N7