A METHOD FOR MANUFACTURING A GARNISHED FOOD PRODUCT AND A GARNISHED FOOD PRODUCT PRODUCED BY THIS METHOD

Abstract: A mould cavity (12) is used which has an appendix-like extension (13) of generally teat-like shape (13) in its basal region. After a sheet of wrapping material (11) has been inserted in the mould cavity (12) and shaped in a complementary way, a disc-like element (4) is placed in the aforesaid apendix-like extension and a rosette of creamy or paste-like material (3) is located thereon, forming the aforesaid garnish. The body of the product constituted, for example, by a praline (2) is then inserted into the mould cavity (12), completing the formation of the product.

Description: A method for manufacturing a garnished food product and a garnished food product produced by this method The present invention concerns a method for manufacturing a garnished food product, and a garnished food product produced by this method. The present invention has been developed with particular attention to its possible use for applying a garnish constituted by a rosette of cream (for example, milk-based and/or tasting of whipped cream) to a food product substantially similar to the praline sold by the companies of the Ferrero group under the commercial name "Rocher". The application of garnishes constituted by rosettes of cream is common m the preparation of confectionery products. In confectionery laboratories, the rosette or rosettes of garnish are usually applied manually with the aid of a tool known as a "piping nozzle". This solution is difficult to apply to the mass production of food products, and in particular confectionery products. At least m principle, the problem of applying rosettes of cream to mass-produced products can be overcome by the use of automatic measuring/delivery machines. However, unlike the hand-made confectionery product which is usually intended to be marketed and consumed soon after production, the mass-produced product is intended to be packaged so as to ensure that it remains undamaged both m storage and during transport. This is both during its transfer to the place of sale as well as after the product has been acquired by the ultimate consumer and taken to the place of consumption. A garnish such as a rosette of cream does not appear very compatible with such treatment, and this is easily seen to be true of hand-made products as well; it is, in fact, very easy for the rosettes of garnish to be at least partly damaged (usually crushed) while being transported from the place of acquisition to the place of consumption, often with an undesirable smearing of the packaging which is most frequently a cardboard container covered with a sheet of paper. The object of the present invention is to overcome the aforesaid problems by enabling rosette garnishes to be applied to mass-produced food products while also ensuring that the garnishing is protected against damages until the product is consumed. According to the present invention, this object is achieved by virtue of a method having the characteristics referred to in Claim 1. The invention also concerns the garnished food product produced by this method, as referred to in Claim 11. The invention will now be described, purely by way of non- limitative example, with reference to the accompanying drawings, in which: - Figure 1 shows a possible embodiment of a garnished food product produced according to the invention; and - Figures 2 to 7 illustrate successive stages in the method of producing the product of Figure 1. In Figure 1, the reference numeral 1 generally indicates a food product, specifically a confectionery product, including a body 2 essentially like a generally spherical praline having a flat base. Preferably, a coating (enrobing) of a substance such as chocolate, possibly containing granulated material (for example, chopped nuts) is applied to the outer surface of the body 2 of the product 1. Food products of this type, or substantially similar thereto, are known, as has already been indicated in the introduction to the present description. The product 1 illustrated in Figure 1 is characterised by the presence on the top part of the body 2 of a garnish constituted by a rosette of creamy material 3 (for example, a cream which is milk-based and/or which tastes of whipped cream) applied to the "polar" part of the body 2 itself and surmounted by a disc ¬ like element 4 constituted, for example, by a disc of a material such as chocolate. In the drawings following Figure 1, the reference numeral 10 indicates a mould used to produce the product 1 of Figure 1. In the embodiment illustrated here, the mould 10 is used (according to criteria described more fully below) simultaneously to make the product 1 and to insert it in a wrapper 11 of sheet material. It is, however, clear that the mould 10 may be used to make the product 1 without necessarily wrapping it at the same time. Naturally, the combination of the two operations constitutes a preferred embodiment of the invention. Even though the embodiment illustrated here concerns the application of the garnish 3, 4 to the top of a generally spherical body 2, it is clear that the invention lends itself to the application of a garnish of this type (with or without the disc-like element 4) to any kind of product, for example, a substantially flat product. For example, the invention enables a row of garnishes 3, 4 of the type illustrated here to be applied to the upper surface of a generally flat product such as, for example, a slab of chocolate. The possible variants on the embodiment explained in detail below are obvious to an expert in the field and will not therefore be explained in detail here, especially since they are not relevant to an understanding of the invention. In the embodiment illustrated, the mould 10 is characterised by the presence of a generally cup-shaped mould cavity 12 which is generally circular in horizontal section. This section corresponds to the generally spherical shape of the body 2 referred to here: it is, however, clear that the shape and the section of the cavity 12 can be quite different in the case of different shaped products. The mould cavity 12 has, in its basal region (which region, as will be seen, is intended to correspond with the top region of the body 2 to which the garnish 3, 4 is applied) , an appendix-like extension 13 which can be described generally as "teat-like". In other words, the region 13 defines an extension m the basal region with respect to the general development of the mould cavity 12, which projects into the body of the mould 10 by a distance d (see Figure 2 in particular) from the general development of the base of the cavity 12. This means that, with respect to the adjacent parts of the mould cavity 12, the aforesaid extension 13 is bordered and bounded by a kind of abutment or shoulder 14 of generally annular shape. In the embodiment illustrated here, m a first stage of the method for producing the product 1, the mould cavity 12 is used as a cavity for shaping the sheet wrapper material 11 (for example, a sheet of aluminium foil) into a cup-like shape which complements exactly the shape of the mould cavity 12, including ts appendix-like extension 13. Figure 2 shows the sheet of wrapper material 11 after it has been shaped and inserted m the cavity 12. This is achieved according to criteria widely known to the expert in the field, which criteria do not require explicit explanation here. For this purpose, reference can be made, for example, to EP-A-0 082 952, EP-A-0 591 742 or EP-A-0 680 701. In a subsequent stage, the disc-like element 4 is deposited m the appendix-like extension 13 (see Figure 3 in particular) . This operation may be performed m at least two different ways, namely: - pre-forming the disc-like element 4 and then depositing it m that part of the wrapper 11 located m the extension 13 or, as is currently preferred, forming the disc-like structure 4 by casting, for example, chocolate or another food product m the aforesaid part of the wrapper using an associated metering nozzle C of known type, preferably by subsequently cooling at least the respective part of the wrapper. It should again be noted that the presence of the sheet-like wrapper material 11, although preferred so as to enable the product to be formed at the same time as it is inserted in its wrapper, is not essential. Consequently, if the wrapper material 11 is not present, the disc-like element 4 is deposited or cast directly in the appendix-like part 13 of the mould cavity 12. In a subsequent stage of the method, illustrated m Figure 4, the rosette of garnish 3 is deposited on the disc-like element 4. When, as is preferred, a rosette of creamy material is used, the deposition is preferably effected by a further metering nozzle K of known type. This method is preferred m that it enables the garnish 3 to be positioned very precisely while at the same time enabling equal precision m the measurement of the quantity of the food substance constituting the garnish. Before, or at the same time as, the aforesaid stages, as illustrated m Figures 2 to 4, the body 2 is prepared (also according to known criteria: see, for example, EP-A-0 054 229, EP-A-0 083 324, EP-A-0 266 317, EP-A-0 583 739 or EP-A-0 610 840) by the formation (preferably but not necessarily) of a more or less deep cavity or recess 5 in the upper portion where the garnish 3, 4 is to be applied. The body 2 is then inserted m the mould cavity 12 (m which, m the embodiment illustrated here, the wrapper sheet 11 is located) by advancing it into the cavity 12 itself, so-to- speak, "head first". This means that the top of the body 2, where the recess 5 is preferably formed, comes into contact with the bottom of the cavity 12 m correspondence with the shoulder 14, in practice, bearing against the shoulder 14 itself. In this way, the top of the body 2 is located in correspondence with the appendix-like extension 13 m which the garnish has already been formed. At this point, the formation of the product 1, having the characteristics illustrated m Figure 1, is now complete. The wrapper 11 - if present - can then be closed (m various ways) around the flat base part of the praline 12, as illustrated schematically m broken outline in Figure 6, thereby completing the wrapping of the product 1 which is then ready to be removed/expelled from the mould 10, as illustrated in Figure 7. Naturally, when the wrapper material 11 is not present, once the product 1 has been prepared, it is removed from the cavity 12 to be inserted m a wrapper or package. It will therefore be appreciated that the solution illustrated here is advantageous m that, since the product 1 is formed within the wrapper 11, packaging occurs at the same time as the preparation of the product, and the removal of the product (packaged in the wrapper 11) from the mould cavity 12 is significantly simplified. In particular, the disc-like element 4 constitutes a form of protection (a kind of shield) which extends over the creamy or paste-like soft part of the garnish 3, protecting it against possible squashing or deformation and, in particular, preventing the garnish 3 from coming into contact with other parts of the packaging and spreading over them, with the consequent risk of soiling. The protection of the garnish 3, 4 is even more marked by the presence of the corresponding part of the wrapper over the upper region (at the bottom in the accompanying drawings, as this is the preferred orientation during production) , this wrapper forming a projecting, protective cap or cover, which can be likened to the top of a dome arising above the top of the wrapper and the product. The distance d (Figure 2) between the shoulder 14 and the end portion of the cavity 12 can be adapted to the intended dimensions of the garnish 3, 4. Therefore, if the garnish 3, 4 is of limited dimensions, the distance d is correspondingly small. If, instead, a markedly projecting garnish 3, 4 is desired, the distance d is correspondingly large. The dimensions and, in particular, the depth of the recess 5, thus enable the overall dimensions, and hence, the quantity of substance forming the garnish to be determined and, in particular the part 3 thereof, in a way correlated with the choice of the distance d. Naturally, the principle of the invention remaining the same, the details of production and the embodiments may be widely varied with respect to that described and illustrated, without thereby departing from the ambit of the present invention. This applies particularly to the possibility, as indicated m the introduction to the description, of applying garnishes such as the garnish 3, 4 to the surface of a generally flat product.

Claims: CLAIMS 1. A method for manufacturing a garnished food product (1), the product including a body (2) and at least one garnish (3, 4) projecting from a given position on the said body, characterised in that it includes the steps of: - providing a mould (10) with a mould cavity (12) having a teat-shaped, appendix-like extension (13) in a position corresponding in a complementary manner to the given position; disposing the garnish (3, 4) in the appendix-like extension (13) of the cavity (12) of the mould (10) ; and - applying the body (2) of the product to the garnish (3, 4) in the cavity (12) of the mould (10) to cause the application of the garnish (3, 4) to the body (2) of the product (1) . 2. A method according to Claim 1, characterised in that it includes the step of producing the garnish in the form of a rosette (3) of creamy or paste-like material. 3. A method according to Claim 2, characterised in that it includes the step of applying a disc-like protective element (4) to the rosette (3) . 4. A method according to Claim 3, characterised in that it includes the step of forming the disc-like element (4) with a food product. 5. A method according to Claim 3 or Claim 4, characterised in that the disc-like element (4) is formed in the cavity (12) of the mould (10) by casting the substance constituting the disc-like element (4) itself within the appendix-like extension (13) . 6. A method according to Claim 3, characterised m that it includes the step of delivering the substance constituting the rosette (3) on top of the disc-like element (4) previously cast m the appendix-like extension (13) of the cavity (12) of the mould (10) . 7. A method according to any one of Claims 1 to 6, characterised m that it includes the step of forming the body (2) of the product (1) with at least one recess (5) m correspondence with the given position for receiving at least part of the garnish (3, 4) . 8. A method according to any one of Claims 1 to 7, characterised m that it includes the steps of: shaping the cavity (12) m the mould (10) with a shoulder part (14) surrounding the appendix-like extension; and - applying the body (2) of the product (1) to the garnish (3, 4) disposed m the cavity (12) of the mould (10) by bringing the body (2) into contact with the shoulder part (14) . 9. A method according to any one of Claims 1 to 8, characterised m that it includes the step of introducing a sheet-like wrapper (11) into the cavity (12) of the mould (10), which material adheres at least partly to the wall of the cavity (12) of the mould (10), and then introducing the garnish (3, 4) and the body (2) of the product (1) into the sheet-like wrapper (11) located within the cavity (12) of the mould (10) . 10. A method according to Claim 9, characterised m that it includes the step of folding the sheet-like wrapper (11) around the product (1) formed m the cavity (12) of the mould (10) . 11. A garnished food product obtained by the method according to any one of Claims 1 to 10.

Inventors: PEDROTTO GIANFRANCO, PEDROTTO, GIANFRANCO
Applicants: FERRERO OHG, FERRERO SPA, PEDROTTO GIANFRANCO, SOREMARTEC SA, FERRERO OFFENE HANDELSGESELLSCHAFT M.B.H., FERRERO S.P.A., PEDROTTO, GIANFRANCO, SOREMARTEC S.A.
Application year: 1997
Main classification: A23G3
IPC codes: A23G1, A23G3