SHIELDED ELECTRICAL CONNECTOR

Abstract: Connector (10, 200) includes a shell (14, 202) having a forward end (18) adapted to engage the periphery of a cutout (92) of a conductive panel (90), by way of flanges (24) and a pair of tabs (26) engageable with a panel strip (96) separating two portions (94) of the cutout associated with separate plug connectors receivable into respective cavities (20, 22) to be matable with connector (10) at the cutout. Shell (14, 202) may be stamped and formed from a blank to define four walls surrounding the housing upon assembly, with an open seam (88) defined in one of the walls by opposed edges of the blank; tabs (60) adjacent the one wall extend toward each other from edges of the adjacent shell walls, and include end portions bent inwardly toward the housing to be seated within slots (62) in the housing (12, 204), holding the adjacent shell walls against the housing and preventing inadvertent opening of the seam (88).

Description: SHIELDED ELECTRICAL CONNECTOR This relates to the field of electrical connectors and more particularly to connectors having shields therearound. Electrical connectors are known that include shields therearound for protection against transmission and reception of electromagnetic interference. A connector is known having a shield member therearound and is mountable to a circuit board for placement at an input/output port of an electronic apparatus such as a computer. The input/output port is an aperture through a conductive panel member of the apparatus. Preferably the shield of the connector is in electrically engagement with the conductive panel to define a chassis ground, after mounting of the connector. It is desired to provide enhanced shielding of the connector at the input/output port. The present invention provides enhanced shielding of a connector at an input/output port, for a connector having a pair of plug-receiving cavities associated with respective plug connectors and matable therewith at the port. Two tabs extend toward each other from opposed sides of the shell forward end and are angled forwardly, and free ends thereof establish a ground connection with a strip of the panel dividing the cutout into two portions associated with plug connectors matable in separate cavities of the receptacle connector. In another aspect, the present invention provides assured attachment of the shell to the insulative housing therewithin, where the shell is fabricated by a stamping and forming procedure from an integral blank stamped from a sheet of metal. Such a shell is formed to surround the insulative housing and results in a seam defined between the opposed edges of the blank prior to forming, with the seam lying in one of the shell walls after forming. As an alternative to soldering or welding the seam at one or more locations, the present invention provides tabs defined adjacent the opposed edges of the blank that include inwardly directed end portions to seat within slots of the insulative housing upon assembly of the housing within the conductive shell, with the tabs extending from edges of the walls adjacent the shell wall containing the seam. Embodiments of the present invention will now be described by way of example with reference to the accompanying drawings, in which: FIGURE 1 is an isometric view of the connector of the present invention; FIGURES 2 and 3 are isometric views of the shield member and the housing member, respectively, of the connector of FIG. 1; FIGURE 4 is an elevation view of the rear face of the connector of FIG. 1; FIGURES 5 and 6 are isometric views of alternate embodiments of connectors of the invention, with FIG. 6 also showing a panel cutout with which the present invention is especially useful. Connector 10 in FIGS. 1 to 4 includes an insulative housing 12 disposed within a conductive shell 14 that defines an EMI shield. Mating face 16 is exposed by forward end 18 of shell 14 for mating, and is shown to define two plug-receiving cavities 20,22. Shell 14 includes an array of short arcuate flanges 24 about the periphery of the mating face extending forwardly and outwardly from a forward end of the shell to at least close the gap between the connector and the panel after connector mounting within an apparatus. Shell 14 is further shown to include a pair of elongate tabs 26 angled forwardly and toward each other from opposed sides of forward end 18, forwardly of and aligned with the central wall 28 of housing 12 between cavities 20,22. Also shown are spring arm contact sections 30 extending rearwardly and -inwardly into the cavities for free ends thereof to engage the corresponding shields of the mating plugs (not shown) ; and retention arms 32 extending forwardly and into the cavities for free ends to seat within recesses in the side walls of the mating plugs to maintain the connectors in a mated condition. Shell 14 also includes a bottom wall 34 surrounding board-mounting face 36 of housing 12, and further includes an array of board-retention legs 38 adapted to cooperate with mounting holes of a circuit board (not shown) on which connector 10 is to be mounted. As seen in FIG. 4, rearward end 40 of shell 14 exposes rear face 42 of the connector housing. A plurality of contacts 44 is disposed in connector 10 with first contact sections 46 disposed within channels 48 of support walls 50 of housing 12 that are positioned plug-receiving cavities 20,22. Right-angle legs 52 extend along rear face 42 to second contact sections 54 depending below board-mounting face 36 for electrical connection with circuits of the circuit board. It can be seen that retention embossments 56 generate an interference fit of legs 52 within respective channels 58 extending inwardly from rear face 42 of housing 12 along board-mounting face 36. Shell 14 is retained onto housing 12 by tabs 60 of along the bottom wall 34 of shell 14 being seated within slots 62 of housing bottom 36 to prevent separation of the shell along the seam 88 (FIGS. 1 and 2) resulting from the stamping and forming of shell 14, latches 64 of housing 12 seating within recess 66 of shell 14, and stabilizing rib 68 of housing 12 disposed in recess 70 at shell rear end 40. Tabs 60 extend from edges of the shell side walls adjacent the bottom wall of the shell containing seam 88, toward each other to end portions bent upwardly (toward the top shell wall) to be seated within slots 62 of the housing and can be slid 97/50154 PC1YUS97/11084 therealong during insertion of the housing into the open rear shell end for assembly. An inner conductive member or shell 72 is seen in FIG. 4 to be inserted into housing 12, electrically engaged by interconnect arras 74 of shell 14, and provide plug-retention arms 76 (leading ends of which are seen in FIGS. 1 and 5) similar to arms 32 of shell 14. Upper and lower plates 78 are inserted into slots 80 of housing 12 extending forwardly from rear face 42. Retention arms 76 extend forwardly from upper and lower plates 78 of the inner shell member and in recesses 82 of central wall 28, and are disposed on the opposite side of cavities 20,22 from arms 32 to engage opposite outer surfaces of mating plug connectors inserted into respective cavities 20,22. Inner shell member 70 is retained within connector 10 such as by rearwardly extending locking lances (not shown) on the upper and lower plates latching forwardly of stop surfaces defined within the body of housing 12 adjacent to slots 80 rearwardly of cavities 20,22. The pair of tabs 26 extend from opposed sides of forward end 18 of shell 14 toward each other and angled forwardly. Tabs 26 are associated with the panel cutout at which connector 10 is mounted in an electronic apparatus such as a computer. A panel 90 with a cutout 92 is shown in FIG. 6 and has cutout portions 94 separated by a strip 96 joining opposed sides of the periphery 98 of the cutout. Upon mounting of the connector at the cutout, plug-receiving cavities 20,22 are aligned with respective cutout portions 94, flanges 24 abut periphery 98 of cutout 90, and tabs 26 abut strip 96 to establish ground connections intermediate cutout portions 94 for enhanced shielding of the connector at the cutout. The tabs also assure an electrical grounding connection between shell 14 and panel 90 in the event that mounting of the circuit board to which connector 10 is mounted, within the apparatus 7/50154 PC17US97/11084 adjacent cutout 90, results in an incremental spacing between flanges 24 and the panel. Even if flanges 24 are not in engagement with the panel, the flanges provide shielding to substantially close the gap between the cutout periphery and the shell and thus provide substantial shielding benefits, but it is preferable that actual ground engagement be attained between the shell and the panel. Connector 100 in FIG. 5 illustrates another embodiment of the present invention in which shell 102 includes along forward end 18 thereof, pairs of upper and lower tabs 104 that will engage the panel upon the connector being mounted within an apparatus at the panel cutout. Upper and lower tabs 104 are angled to extend forwardly and outwardly from the connector mating face, similarly to tabs 26. Connector 100 also shows additional latches 64 of housing 106 seated within respective recesses 66, if desired. In FIG. 6 is shown an additional embodiment of connector 200 having shell 202 enclosing housing 204, wherein a T-shaped projection 206 of housing 204 extends outwardly to be received into a slot 208 of shell 202. The constriction of the T-shaped projection seats forwardly of barbs of the slot, to retain the projection in position and securing the shell on the housing in a fixed position. T-shaped projection 206 on both sides of the housing assist tabs 60 in slots 62 (FIG. 4) in maintaining the side walls of shell 202 adjacent the side walls of housing 204, with respect to the open seam along the connector bottom resulting from the stamping and forming procedure for fabricating shell 202 (see FIGS, l and 2) . Alternatively, such protection against inadvertent seam opening can be attained through the use of the T-shaped projections alone.

Claims: WHAT IS CLAIMED IS; 1. An electrical connector (10,100,200,300) of the type mountable at a cutout (92) of a panel (90) of an electronic apparatus, having an insulative housing (12) with an array of contacts (44) secured therein all within a shell (14) for shielding thereof, with the shell (14) having a forward end associated with the panel cutout, characterized in that: the housing (12) has at least two plug receiving cavities (20,22) aligned with the cutout (92) for receipt of plug connectors thereinto for connector mating, with the shell (14) exposing the plug receiving cavities (20,22) of the housing (12) in alignment with the cutout for mating with respective plug connectors, and the shell (14) has a pair of tabs (26) at its forward end (18) angled forwardly and inwardly toward each other between the plug-receiving cavities (20,22), whereby shielding is enhanced by ground connections established by the shell (14) with the panel (90) intermediate the plug-receiving cavities (20,22) when the panel cutout comprises a pair of cutouts separated by an integral strip (96) joining opposed sides of the panel cutout periphery. 2. The electrical connector (10,100,200,300) as set forth in claim 1 further characterized in that additional tabs (104) extend outwardly and at an angle forwardly from the shell forward end (18) to assuredly engage the panel cutout periphery. 3. The electrical connector (10,100,200,300) as set forth in claim 1 further characterized in that said shell (14) includes flanges (24) extending forwardly and outwardly from the shell forward end (18) to effect shielding in a gap between the connector and the periphery of the panel cutout (92) . 4. An arrangement (10,90,100,200,300) of a shielded connector (10,100,200,300) and a conductive panel (90) of an apparatus having a cutout (92) permitting connector mating at an input/output port of the apparatus, the conductive panel (90) having a cutout (92) permitting plug connector insertion therethrough, and the connector having a shell (14) surrounding an insulative housing (12) , characterized in that: the connector has separate plug-receiving cavities (20,22) extending rearwardly from a mating face (16) exposed for mating with respective plug connectors, the panel (90) defines a strip (96) extending between opposed sides of the periphery separating portions (94) of the cutout (92) with which the plug- receiving cavities (20,22) of the connector are aligned for mating, and the shell (14) includes a pair of tabs (26) at its forward end (18) each extending toward the other and angled forwardly from the mating face (16) between the plug-receiving cavities (20,22), to engage the strip (96) between the cutout portions (94) of the panel to define ground connections therewith, for enhanced shielding of the connector at the cutout. 5. The arrangement (10,90,100,200,300) as set forth in claim 4 further characterized in that additional tabs (104) extend outwardly and at an angle forwardly from the shell forward end (18) to assuredly engage the panel cutout periphery. 6. The arrangement (10,90,100,200,300) as set forth in claim 4 further characterized in that said shell (14) includes flanges (24) extending forwardly and outwardly from the shell forward end (18) to effect shielding in a gap between the connector and the periphery of the panel cutout (92) . 7. An electrical connector (10,200) having an insulative housing (12,204) with an array of contacts (44) secured therein to extend from a mating face (16) for mating with a complementary connector, to another face (36) for connection to another electrical article, and a conductive shell (14,202) defined by an integral stamped and formed metal member having at least a pair of opposed edges proximate each other at a seam (88) , to include walls associated with and adjacent to corresponding walls of said housing (12,204) upon assembly of said shell about said housing, with said seam (88) disposed in one (34) of said shell walls, characterized in that: said shell (14,202) including a pair of tabs (60) extending from proximate edges of two of said shell walls adjacent said one of said shell walls and toward each other, said pair of tabs (60) including end portions extending about bends of about 90 degrees toward a remaining one of said walls, and said housing (12,204) including slots (62) extending into one of said walls thereof adjacent said one (34) of said shell walls such that said end portions of a pair of tabs (60) extend thereinto upon assembly of said shell (14,202 about said housing (12,204) thereby holding said two of said shell walls adjacent corresponding ones of said housing walls and thereby preventing inadvertent opening of said seam (88) . 8. The electrical connector (10,200) as set forth in claim 7 further characterized in that said housing (12,204) includes T-shaped projections (206) extending outwardly from said corresponding ones of said housing walls proximate said adjacent one of said housing walls, and said shell (14,202) includes openings (208) associated with said T-shaped projections (206) such that said T-shaped projections extend about said housing (12,204) to hold said adjacent ones of said shell walls adjacent said corresponding ones of said housing walls. 9. An electrical connector (10,200) having an insulative housing (12,204) with an array of contacts (44) secured therein to extend from a mating face (16) for mating with a complementary connector, to another face (36) for connection to another electrical article, and a conductive shell (14,202) defined by an integral stamped and formed metal member having at least a pair of opposed edges proximate each other at a seam (88) , to include walls associated with and adjacent to corresponding walls of said housing (12,204) upon assembly of said shell (14,202) about said housing, with said seam (88) disposed in one (34) of said shell walls, characterized in that: said housing includes T-shaped projections (206) extending outwardly from said corresponding ones of said housing walls proximate said adjacent one of said housing walls, and said shell (14,202) includes openings (208) associated with said T-shaped projections (206) such that said T-shaped projections extend through said openings (208) upon assembly of said shell (14,202) about said housing (12,204) to hold said adjacent ones of said shell walls adjacent said corresponding ones of said housing walls, thereby preventing inadvertent opening of said seam (88) .

Inventors: DAVIS WAYNE S, DAVIS, WAYNE, S.
Applicants: DAVIS WAYNE S, WHITAKER CORP, DAVIS, WAYNE, S., THE WHITAKER CORPORATION
Application year: 1997
Main classification: H01R13
IPC codes: H01R13