PNEUMATIC VALVE ACTUATOR

Abstract: Disclosed is a pneumatic valve actuator which includes a housing comprised of two halves (151, 152) and having at least two passages (51, 57) defined therethrough, including a "loop" groove (52) defined in an inner peripheral wall of the housing into which a seal member (60) is inserted. A rotary piston (70) is rotatably received in the housing. The piston has a top (71) and a bottom (142) with an intermediate wall (702) connected therebetween, and an actuating shaft (80) extending through the housing, which is rotated by the movement of the rotary piston. The seal member (60) extends into the housing and is in contact with the top and bottom of the rotary piston all the times. The rotary piston (70) moves free of contact with the interior surface of the housing and this one seal member provides a seal for the joint created between the halves (151, 152) of the housing, the chambers of the housing as well as the actuating shaft (80). Movement of the piston (70) is effected by air pressure and return motion of the piston (70)can be air driven or spring assisted.

Description: PNEUMATIC VALVE ACTUATOR Field of Invention The present invention is concerned with the field of valves and actuators and relates to a pneumatic valve actuator. More particularly, the present invention is an improved pneumatic valve actuator, which includes a rotary piston that is reciprocally received in a housing with a seal member securely mounted to an inner periphery of the housing wherein the rotary piston is slidably moved over the seal member. Background of Invention Fig. 1 shows a conventional pneumatic valve actuator which includes a toothed shaft 10, an actuating shaft 20 extending through the toothed shaft 10, two piston members 30 each having a rack member 301 engaged with the toothed shaft 10, and a plurality of springs 302 biasedly disposed between an inner side of a housing 40 and the piston members 30. In operation, the pneumatic valve actuator operates on the basis of cycles of air movement. At the beginning of a cycle air under pressure enters the interior of the housing 100 via two holes 41 to push the piston members 30 from a starting position away from each other to a fully separated position (as illustrated in Fig. 1) such that the toothed shaft 10 is rotated in a counter-clockwise direction by the movement of the two rack members 301 and the springs 302 are thereby compressed. By virtue of the rotation of the toothed shaft the actuating shaft 20 is also rotated. The rotation of the actuating shaft 20 is utilized for some other function (not shown). When the piston members 30 reach the fully separated position air entry into the housing is stopped, and the two holes 41 are opened to vent the housing at which time, the springs 302 push the piston members 30 back to the original starting position and thereby the toothed shaft 10,and correspondingly, shaft 20 are rotated in the clock-wise direction. When the piston members reach the starting position, one cycle will have been completed. During operation, the force of pressurized air in the housing 100 causes leakage at the positions where the toothed shaft 10 and/or the actuating shaft 20 extend through the housing 40 (not shown in Fig. 1). Depending upon the construction characteristics and materials used in the valve, as well as the amount of pressure, even after using such actuators for a short period of time leakage can occur. Furthermore, the interior surfaces of the housing 40 and contact and sliding surfaces of the rack members 301 must be manufactured precisely to ensure that the rack members 301slid smoothly along the inner surfaces of the housing 40 all of which increases the cost of manufacturing. Another commonly used pneumatic valve actuator is illutrated in Figures 2 and 3. The actuator 6000 is disposed between a return spring 7400 and a valve 7200 with a shaft 6200 extending through the return spring, the actuator and the valve so that when pressurized air is injected into the actuator, the shaft is rotated to operate the valve. The actuator includes a casing, including an upper casing 6010, a lower casing 6020 and a vane member 6400 which is received between the upper and lower casing. The upper and lower casing are connected by bolts 6030 along flanges extending from each of the upper and lower casing wherein the lower casing has two passages 6800 defined therein so that pressurized air can be injected from the air pump and into the passages. The shaft rotatably extends through the upper casing and the lower casing and securely extends through the vane member. A seal member 6600 is disposed to the vane member so that the piston member is reciprocally moved within the casing by pressurized air entering the casing through the passages. The shaft is co-rotated with the vane member so as to control the actuator between an open and closed position. A return spring means 7400 including a spring coil 7600 is disposed above the actuator casing in accordance with a requirement to automatically return the shaft to its starting position once the pressurized air is stopped, therteby returning the vane to its original position. The seal member tends to become quickly worn out because the seal member slides along a inner surface of the casing whenever the piston moves. Furthermore, the inner surface of each of the upper and lower casing must be machined smooth to prolong the life of the seal. The return means including the coil spring and the machining of the inner surface of the casing results in the whole assembly being quite expensive. SUMMARY OF THE INVENTION The present invention avoids the above-noted problems of the prior art by providing an improved pneumatic valve actuator comprising a simpler, cost efficient piston, spring, and seal assembly. Accordingly the present invention provides a pneumatic valve actuator comprising a housing; a rotary piston having at least a top-side, a bottom-side and a peripheral wall; sealing means, wherein said sealing means is cooperatively arranged with said housing and said piston such that said sealing means is in contact with said top, bottom and peripheral wall of said piston and said housing and thereby defines a first and second chamber within said housing; means for effecting movement of at least a portion of said piston from said first chamber into said second chamber and back into said first chamber, such movement comprising one cycle of said piston; and means for transferring movement of said piston to a further device. According to one aspect of the present invention the pneumatic valve actuator sealing means is securely received in a groove which defines a loop on an inside wall of the housing. Contained in the one piece seal are holes through which the means for transferring movement of the piston pass. According to a further aspect of the present invention there is provided in a pneumatic valve actuator an actuating shaft for transferring movements of the piston to other devices. The shaft has a sleeve which receives the shaft, and surrounding the sleeve is a torsion spring having a first extending portion thereof contacting against a portion of the piston. The torion spring also has a second extending portion which contacts against an inner side of the housing. The spring is biased toward holding the piston in the first chamber. According to another aspect of the present invention, the pneumatic valve actuator's piston comprises at least one intermediate wall against which the first extending portion of the torsion spring is in contact. The intermediate wall is connected perpendicularly between the top, bottom and peripheral wall of the piston and the piston also has two engaging holes perpendicularly defined through the top and bottom through which the actuating shaft passes and is engaged. According to a furtther aspect of the present invention, the pneumatic valve actuator's means for effecting movement of the piston comprises at least two passages defined in the housing each of which communicateswith the interior and exterior of the housing. At least one of each of the passages communicates with each of the chambers, in the housing, and a motivating force, such as providing a positive pressure to at least one passage in the first chamber pushes the piston into the second chamber. A spring or positive pressure can provide the force for moving he piston back into the first chamber. According to a further aspect of the present invention there is provided a pneumatic valve actuator which efficiently avoids leakage using only one sealing member. In another aspect of the present invention there is provided a pneumatic valve actuator wherein an actuating shaft is not subjected to the forces of pressurized air. In yet another aspect of the present invention there is provided a pneumatic valve actuator wherein the inner surface of the housing does not need to be manufactured precisely. Other advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a top plan view, partly in section, of a conventional pneumatic valve actuator; Fig. 2 is a perspective view of a pneumatic valve actuator comprising a conventional control means and a spring return; Fig. 3 is an exploded view of the pneumatic valve actuator of Fig. 2; Fig. 4 is an exploded view of a pneumatic valve actuator in accordance with the present invention; Fig. 5 is a side elevational view, partly in section, of the pneumatic valve actuator in accordance with the present inventions; Fig. 6 is a top plan view, partly in section, of the pneumatic valve actuator to illustrate how the torsion spring works when the rotary piston is actuated; Fig. 7 is a top plan view, partly in section, of another embodiment of the pneumatic valve actuator to show the rotary piston is actuated by air-flow without the torsion spring; and Fig. 8 is a top plan view, partly in section, of another embodiment of the pneumatic valve actuator to show the rotary piston is actuated by air-flow without the torsion spring. DETAILED DESCRIPTION OF THE INVENTION Referring now to the drawings and initially to Figs. 4 through 6, one preferred embodiment of a pneumatic valve actuator according to the present invention comprises a housing 50 (Figs. 5 and 6) composed of two parts 151 and 152 combined with bolts 501 (only one is shown) and has at least two airway passages 51, 57 (see Figs. 6 and 7) defined there through which communicate between an interior 55 and exterior of the housing 50. A retaining groove 52 is defined on an inner wall of the housing to receive a seal member 60 therein. The complete retaining groove is conveniently formed when the two halves of the housing are fastened together. This construction faciliates replacement of the seal member 60 which is described below. A first hole 53 and a second hole 54 both of which pass through walls of the housing 50, are located in alignment with each other to receive a shaft 82 and communicate with the retaining groove 52. The seal member 60 is securely received, and immovably resides in the groove 52 and (see Figs. 4, 5, 6 and 7) forms a complete "loop" around the interior of the closed housing. The sealing member can be made of any appropriate sealing material such as for examples polyurethane, Viton™, or Buna N™. The placement of the seal member into the groove is conveniently achieved by fastening the two halves of the housing together. A portion of the seal member extends into the interior of the housing 55. This portion of the seal incorporates pressure assisted seal technology to ensure complete contact between the seal member and the exterior of the piston, as described further below. Two holes 62 are defined through the seal member 60 and located to communicate with the first hole 53 and the second hole 54. A rotary piston 70 has a top 71 , a bottom 142, a peripheral wall 701 connected between the top 71 and the bottom 142, and at least one intermediate wall 702 connected perpendicularly between the top 71 , the bottom 142 and the peripheral wall 701. Two engaging holes 72 are perpendicularly defined through the piston 70 one at the top 71 and one at the bottom 142. In a preferred embodiment the engaging holes 72 have a rectangular periphery, although any shape which is capable of engaging an actuating shaft 80 of corresponding shape is within the scope of the present invention. The actuating shaft 80 has a first base portion 81 (see Fig. 4) into which a toothed recess 810 is defined so as to receive a toothed member 90 to which other mechanisms (not shown) are connected. It is understood to those skilled in the art that any other conventional means by which the movement of the piston can be transferred to a further device is within the scope of the present invention. A cylindrical second base portion 82 extends centrally from the first base portion 81 and the actuating shaft 80 extends from the second base portion 82. In a preferred embodiment, the shaft is rectangular although any shape corresponding to the shape of the holes 72 is within the scope of the present invention. When assembled, (see Fig. 5) the second base portion 82 extends through the first hole 53 and the hole in the seal member 62, the actuating shaft 80 extending through the two engaging holes 72, the other seal member hole 62 and the first hole 54, wherein a tube 83 is inserted and receives the shaft 80. Referring to Fig. 4, a tubular sleeve 73 having a passage 731 defined there through is mounted on the actuating shaft 80 and located between the top 71 and bottom 142 of the piston where in a preferred embodiment the passage 731 in defined by a tubular periphery. Referring to Fig. 5, when assembled it can be seen, that the rotary piston 70 when in postion, is rotated with the actuating shaft 80. According to one preferred embodiment, a torsion spring 85 is mounted on the sleeve 73 and has a first extending portion 801 thereof contacting against an inner side of the intermediate wall 702 and a second extending portion 802 thereof contacting against an inner side of the housing 50. Referring now to Fig. 6 it can be seen that an effective seal is created by the seal member 60 which contacts the top 71 and the bottom 142 of the piston while the central portion 63 (Fig. 4) contacts the peripheral wall of the rotary piston 70. A portion directly opposite the central portion (not shown in Fig. 4) is shown in cross-section in Fig. 6 and 7 as 640 and this portion is in contact with the extended wall portion 720 of intermediate wall 702. As well, the holes in the seal 62 contact the piston where the shaft 82, 83 parts are located. The actuating shaft 80 is not affected by pressurized air so that the sealing arrangement between the actuating shaft 80 and the housing 50 is simple yet efficient. In sum, one seal provides all of the sealing necessary to achieve two separate chambers. As can be seen in Fig. 6 the contact between the seal member and the effective circumference of the piston creates an effective seal and provides two chambers 55 and 110 thereby making it possible for air pressure to rise in chamber 55 which provides a driving force for movement of the piston into chamber 110. As such the points of contact are between the seal and the outer surface of the piston. As a direct consequence, the inner walls of the housing 50 do not need to be manufactured precisely and machined smooth because the rotary piston 70 does not contact the inner walls, only the seal. All that is required is that the walls of the piston be smoothed, which from a manufacturing cost perspective is significantly easier to do and therefore significantly less costly. The construction of the piston housing allows for a simple approach to providing spring torsion. Unlike the elaborate external return means of the prior art illustrated in Figs. 2 and 3, or a multiplicity of linear coil springs as illustrated in the prior art of Fig. 1 , the torsion spring is designed to be installed inside the piston. After having one revolution (clockwise) of preload added to the spring, the loop 803 (see Fig. 6 ) will relax against an extended wall portion 720 of the piston making the assembly safe for handling while it is being installed between the two halves of the housing. As the housing halves are tightened together the loop will be forced clockwise about another 30 degrees adding more preload. This now removes the arm 802 from contact with the extended portion 720, of the piston. In operation, a complete cycle of the piston starts when pressurized air is allowed into the housing through passage 51 (passage 57 is open to atmospheric or reduced pressure) and by virtue of the air pressure the rotary piston 70 rotatesfrom a starting position to a midcycle position as shown by phantom lines in Fig. 6 The rotary piston 70 completes the cycle upon release of air pressure in chamber 55 by rotation back to the starting position as shown in solid lines in Fig. 4 by virtue of the energy stored in the torsion spring 85. This rotation is transferred to any external device connected to the rotary shaft 80. Fig. 7 shows a second preferred embodiment of a pneumatic valve actuator or the present invention which differs from the embodiment in Fig. 6 by the absence of a torsion spring In operation, a complete cycle of the piston starts when pressurized air is allowed into the housing through passage 51 (passage 57 is open to atmospheric or reduced pressure) and by virtue of the air pressure the rotary piston 70 rotates from a starting position to a midcycle position as shown by phantom lines in Fig. 7 The rotary piston 70 completes the cycle by rotationback to the starting position as shown in solid lines in Fig. 7 by virtue of the introduction of pressurized air into passage 57 (passage 51 is open to atmospheric or reduced pressure) to move the piston from the starting position to the midcycle position, and then alternatively pressurized air is introduced into passage 51 while 57 is open to atmospheric or reduced pressure. Fig. 8 shows a third preferred embodiment of a pneumatic valve actuator or the present invention wherein there is no torsion spring and the intermediate wall 703 is disposed such that it contacts an intermediate part of the peripheral wall 701 of the piston. The arrangement of this intermediate wall is such that in operation, a complete cycle of the piston starts when pressurized air is allowed into the housing through passage 51 (passage 57 is open to atmospheric or reduced pressure) and by virtue of the air pressure the rotary piston 70 rotates from a starting position to a midcycle position as shown by phantom lines in Fig. 8 The rotary piston 70 completes the cycle by rotation back to the starting position as shown in solid lines in Fig. 8 by virtue of the introduction of pressurized air into passage 57 (passage 51 is open to atmospheric or reduced pressure) to move the pistyon from the starting position to the midcycle position, and then alternatively pressurized air is introduced into passage 51 while 57 is open to atmospheric or reduced pressure. Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.

Claims: What is Claimed is: 1. A pneumatic valve actuator comprising: a housing having an interior and exterior surface; a rotary piston having and interior and exterior and at least a top-side, a bottom-side and a peripheral wall and contained in the interior of said housing; sealing means, disposed in the interior surface of said housing wherein said sealing means is cooperatively arranged with said housing and said piston such that said sealing means is in contact with the exterior of said piston and said housing and thereby defines a first and second chamber within said housing; means for effecting movement of at least a portion of said piston from said first chamber into said second chamber and back into said first chamber, such movement comprising one cycle of said piston; and means for transferring movement of said piston to a further device. 2. A pneumatic valve actuator as claimed in claim 1 , wherein said housing is comprised of two halves and said sealing means is securely received in a groove which is formed upon joining said halves of said housing, said groove defines a loop on an inside wall of said housing where said halves join, said sealing means comprising a single loop of sealing material. 3. The pneumatic valve actuator of claim 2, wherein said sealing material is selected from the group comprising Viton, Buna N™ or polyurethane. 4. The pneumatic valve actuator of claim 2, wherein said means for transferring movement is an actuating shaft having a sleeve which receives said shaft, 5. The pneumatic valve actuator of claim 4, wherein said means for effecting movement of at least a portion of said piston from said second chamber back into said first chamber is a torsion spring sourounding said sleeve and having a first extending portion thereof contacting a portion of said piston and a second extending portion thereof contacting an inner side of said housing, said spring biased toward holding said piston in said first chamber. 6. The pneumatic valve actuator of claim 5, wherein said means for effecting movement of at least a portion of said piston from saidfirst chamber into said second chamber is positive air pressure. 7. The pneumatic valve actuator of claim 6 wherein said piston further comprises at least one intermediate wall against which said first extending portion of said torsion spring is in contact, said intermediate wall is connected perpendicularly between said top, bottom and peripheral wall, said piston further having two engaging holes perpendicularly defined through said top and bottom through which said actuating shaft passes and is engaged. 8. The pneumatic valve actuator of claim 4 wherein said means for effecting movement of said piston comprises at least two passages defined in said housing each of which communicating with the interior and exterior of said housing, at least one of each of said passages communicating with each of said chambers, wherein a motivating force such as providing a positive pressure to said at least one passage in said first chamber is sufficient to move said piston into said second chamber and positive pressure in said second chamber is sufficient to move said piston back into said first chamber. 9. A pneumatic valve actuator comprising: a housing comprising a first half and a second half each half containg at least one passage defined there through and communicating with the interior and exterior of said housing; a groove defining a loop in an inner wall of said housing and formed when said halves are joined; a first and second hole defined perpendicularly through said housing, said first and second holes located in alignment with each other and communicating with said groove; a rotary piston having a top, a bottom, a peripheral wall connected between said top and said bottom, and at least one intermediate wall connected perpendicularly between said top, said bottom and said peripheral wall, and further having two engaging holes perpendicularly defined through said top and bottom; a seal member securely received in said groove on said inner wall of said housing, two seal member holes defined through said seal member and located to communicate with said first hole and second hole wherein said sealing means is cooperatively arranged with said housing and said piston such that said sealing means is in contact with the exterior of said piston and said housing and thereby defines a first and second chamber within said housing; means for effecting movement of at least a portion of said piston from said first chamber into said second chamber and back into said first chamber, such movement comprising one cycle of said piston; and an actuating shaft rotatably extending through said first hole, said two seal member holes, said two engaging holes and said second hole, wherein said rotary piston is fixedly connected to said actuating shaft, said actuating shaft imparting movement of said piston to a further device. 10. The pneumatic valve actuator of claim 9, wherein said two engaging holes each are defined by a rectangular periphery and said actuating shaft has a rectangular cross section. 11. The pneumatic valve actuator of claim 10, wherein a sleeve is mounted on said actuating shaft wherein said sleeve has a passage through which said shaft passes which is defined by a tubular periphery. 12. The pneumatic valve actuator of claim 11 wherein said means for moving said portion of said piston from said first chamber is air pressure and from said second chamber back to said first chamber is a torsion spring mounted on said sleeve and having a first extending portion thereof contacting an inner side of said intermediate wall of said piston and a second extending portion thereof contacting an inner side of said housing. 13. The pneumatic valve actuator of claim 11 wherein said means for moving said portion of said piston is air pressure. 14. The pneumatic valve actuator of claim 13, wherein said seal member in contact with said piston defines two chambers and at least one of said passages communicates between the interior and exterior of each of said chambers. 15. A rotary piston for use in the pneumatic valve actuator of claim 9 wherein prior to loading in said actuator, said piston contains a preloaded tension spring, said spring maintained in partial preload tension by a first extending portion thereof contacting an inner side of said intermediate wall of said piston and a second extending portion thereof contacting an extending wall portion of of said intermediate wall.

Inventors: GARDNER MURRAY JOSEPH, GARDNER, MURRAY, JOSEPH
Applicants: GARDNER MURRAY JOSEPH, GARDNER, MURRAY, JOSEPH
Application year: 1997
Main classification: F15B15
IPC codes: F15B15