RAPIDLY RELEASING AND TASTE-MASKING PHARMACEUTICAL DOSAGE FORM

Abstract: The present invention provides a rapidly releasing and taste-masking pharmaceutical dosage form comprising a core containing a pharmaceutically active ingredient, low-substituted hydroxypropyl cellulose and microcrystalline cellulose, the amount of the microcrystalline cellulose being at least 26.0 weight percent based on the total weight of the core; an inner coating layer formed on the core and containing a water-soluble polymer; and an outer coating layer formed on the inner coating layer and containing a saliva-insoluble polymer. A process for preparing such oral dosage form is also disclosed.

Description: RAPIDLY RELEASING AND TASTE-MASKING PHARMACEUTICAL DOSAGE FORM Technical Field This invention relates to rapidly releasing and taste-masking pharmaceutical dosage form, and a process for preparation thereof. More specifically, this invention relates to a pharmaceutical dosage form which can be orally administered without bitter taste, with improved drug release properties in a gastrointestinal tract. Background Art The bitter taste of many drugs which are orally administered are disadvantageous in several aspects. For example, the disagreeable taste of drugs causes difficulties in swallowing or causes patients to avoid taking their medication, whereby resulting in low compliance of patients. Thus, taste-masking technologies are considered very important, and are being developed by many researchers. The taste-masking is usually achieved by forming a taste-masking layer on a particle having an active ingredient. However, the taste-masking layer may cause poor drug release profiles. Thus, the formulation design is difficult to provide oral dosage forms having good taste-masking properties and good drug release properties. European Patent Application No. EP 0409254 discloses rapid-releasing oral particle pharmaceutical preparation with unpleasant taste masked. The oral particle pharmaceutical preparation comprises a core and a film layer coating the core, the core at least containing a drug having an unpleasant taste and a water-swelling agent, and the film layer at least containing ethylcellulose and a water-soluble substance. However, this technology usually requires the heating of final product (e.g., at 60-75°C , 10-20hr) to attain good drug release properties. The heating treatment is not preferable for heat-sensitive drugs which may be decomposed or melt at such high temperature. Further, in this technology, the effective masking time is described as more than 20 seconds. Such time period is not enough to provide complete masking effect for some patinets such as those with artificial teeth. Also, the previous technology cannot avoid the use of acetone and chlorine solvent (e.g., methyene chloride), which is harmful to human bodies, to provide the sufficient masking effect. Japanese Patent Application Laid-Open Publication No. S63-258809 discloses fine granules prepared by forming 1 to 10 wt. % of an outer layer on a core particle having a bitter active ingredient, and forming 3 to 10 wt % of a saliva-insoluble layer on the outer layer However, this technology cannot provide fine granules having rapid release properties in neutral and alkalic pH media This is because the polymer composed of the outer layer has solubility strongly dependent on pH in media, and cannot be dissolved and disrupted in the neutral and alkalic pH media Accordingly, it would be desired if oral dosage form having improved drug release properties and taste-masking properties were provided Brief Disclosure of the Invention The present invention provides a rapidly releasing and taste-masking pharmaceutical dosage form (or pharmaceutical preparation) comprising a core containing a pharmaceutically active ingredient, low-substituted hydroxypropyl cellulose and microcrystalline cellulose, the amount of the microcrystalline cellulose being at least 26 0 weight percent based on the total weight of the core, an inner coating layer formed on the core and containing a water-soluble polymer, and an outer coating layer formed on the inner coating layer and containing a saliva-insoluble polymer In the dosage form of this invention, the core, the inner coating layer and the outer coating layer are preferably contained in an amount of from 49 9 to 95 1, from 0 1 to 45 3 and from 4 8 to 50 0 weight percent, respectively, based on the total weight of the dosage form The dosage form may further comprises a sugar coating layer formed on the outer coating layer The core is preferably in a spherical form and has an average particle diameter of 80 to 400 micrometers, more preferably 100 to 300 micrometers Suitable inner coating layer comprises 70.0 to 100 weight percent of a water-soluble polymer such as hydroxypropylmethyl cellulose, and up to 30 0 weight percent of a water- insoluble polymer such as (1) an ethyl acrylate/methyl methacrylate copolymer, (2) an ethyl acrylate/methyl methacrylate/trimethylammonioethyl methacrylate copolymer Suitable outer coating layer comprises 70 0 to 100 weight percent of a saliva-insoluble polymer such as (3) a buthyl methacrylate/(2-dimethylaminoethyl)methacrylate/methyl methacrylate copolymer, and up to 30 0 weight percent of a water-soluble or water-insoluble copolymer According to the present invention, oral dosage forms having improved drug release properties and taste-masking properties (for example, more than 50 seconds) can be provided The present invention also provides a process for preparing the dosage form as mentioned above, which comprises mixing core materials containing a pharmaceutically active ingredient, low-substituted hydroxypropyl cellulose and microcrystalline cellulose and subject the mixed core materials to wet agitation granulation, dry treatment and sieving treatment in this order to obtain core particles; forming an inner coating layer on the core particles by spraying with an aqueous solution containing a water-soluble polymer, and then forming an outer coating layer on the inner coating layer by spraying with an aqueous solution containing a saliva-insoluble polymer. This process can be carried out in the absence of a solvent harmful to a human body (e.g., acetone and chlorine solvent such as methylene chloride, chloroform and methyl chloride). Thus, this process is advantageous in view of safety and ecology. Detailed Description of the Invention In the present invention, the oral dosage form comprises at least three layers, i.e., a core (also referred to as core particle) containing a pharmaceutically active ingredient, low- substituted hydroxypropyl cellulose and microcrystalline cellulose; an inner coating layer containing a water-soluble polymer; and an outer coating layer containing a saliva-insoluble polymer. Active ingredients which usually used in this invention have a bitter taste, although those having no bitter taste can also be used. Active ingredients useful in this invention include, for example, antifungal agents such as fluconazole, pain relievers such as acetaminophen and acetylsahcylic acid, antihistamines such as diphenhydramine, doxylamine succinate and meclizine, decongestants such as pseudoephedrine hydrochloride, anti- impotence such as sildenafil, antibiotics such as azithromycin, erythromycin and cepholosporin, penicillins such as sulta icillin tosylate and amoxicillin trihydrate, enzyme inhibitors such as sulbactam sodium, anthihypertensives such as nifedipine, doxazosin mesylate and amlodipine besylate, antidiabetics such as glipizide, bronchodilators such as pirbuterol hydrochloride and theophylline, anti-inflammatory agents such as piroxicam and tenidap, anti-depressants such as sertaraline hydrochloride, antacids such as calcium carbonate and magnesium oxide, and non-sedative antihistamines such as cetirizine, cardiotonics such as digitoxin and digoxin. As used herein, "microcrystalline cellulose" means purified, partially depolymerized cellulose prepared by treating alpha cellulose. Examples of the microcrystalline cellulose are those soled under the tradename of Avicel rM (manufactured by Asahi Chemical Industry), Ceolus™(manufactured by Asahi Chemical Industry), Vivacel™(manufactured by J. Rettenmaier & Sόhne GmbH), and Emcocel™(manufactured by Edward Mendell Co. Inc.). Suitable microcrystalline celluloses include those sold under the trade name of Avicel™ PH- 101, PH-102, PH-301 and PH-302 (manufactured by Asahi Chemical Industry), and mixtures of two or more of these celluloses. Most preferred are Avicel™ PH-101. As used herein, "low-substituted hydroxypropyl cellulose" means a low-substituted poly (hydroxypropyl) ether of cellulose, which contains not less than 5.0% and not more than 16.0 % of hydroxypropoxy groups on a dried basis. Examples of low-substituted hydroxypropyl cellulose include one sold under the trade name of LH-31 (manufactured by Shin-Etsu Co. Ltd.) If desired, the other additives may be added to the above-mentioned core materials. Such additives include a binder such as hydroxypropyl methyl cellulose, or hydroxypropyl cellulose, a masking agent such as calcium gluconate, magnesium oxide and a lubricant such as talc and magnesium stearate. The core particles used in this invention are preferably in a spherical form, and has an average particle diameter of 80 to 400 micrometers, more preferably 100 to 300 micrometers. Preferably, the cores may have a sphericity of 0.85 to 1.0, more preferably 0.9 to 1.0. The spherical core particles used in this invention are advantageous in that coating efficiency can be improved in subsequent coatings of an inner layer and an outer layer. Suitable cores (also referred to as core particles) used in the present invention comprises 0.1 to 73.5, more preferably 20.0 to 40.0 of the active ingredient, 26.0 to 99.4, more preferably 28.0 to 80.0, most preferably 30.0 to 60.0 weight percent of the microcrystalline cellulose; and 0.5 to 34.0, more preferably 3.0 to 30.0 weight percent of the low-substituted hydroxypropyl cellulose, the weight percent being based on the total weight of the core material. Use of core particles with these component ratios may give good drug release profiles. When the amount of the microcrystalline cellulose is outside of the above- mentioned level, the sphericity of the resultant core particles may be decreased, resulting in decrease in coating efficiency. In the present invention, an inner coating layer is formed on the above-mentioned core particles. The purpose of formation of the inner coating layer is smoothing of core surface and easy separation of the outer coating layer from an acidic solution of an active ingredient such as sildenafil citrate (about pH3.85) Suitable inner coating layer comprises 70.0 to 100 weight percent of a water-soluble polymer, and up to 30 0 weight percent of a water-insoluble polymer As used herein, the term "water-soluble polymer" means a conventional polymer for pharmaceutical use, having a solubility of more than lOmg/ml in water Suitable water- soluble polymers include, for example, hydroxypropylmethyl cellulose, hydroxypropyl cellulose, polyvinyl pyrolidore and polyvinyl alcohol Most preferred water-soluble polymers used in this invention are hydroxypropylmethyl cellulose and hydroxypropyl cellulose As used herein, the term "water-insoluble polymer" means a conventional polymer for pharmaceutical use, having a solubility of not more than lOmg/ml in water Suitable water- insoluble polymers include, for example, ethylcellulose, methacrylate copolymers and aminoalkyl methacrylate copolymers such as an ethyl acrylate/methyl methacrylate copolymei and an ethyl acrylate/methyl methacrylate/trimethylammonioethyl methacrylate copolymei Commercially available water-insoluble polymers may be used Such water-insoluble polymers are those sold under the trade name of Aquacoat (manufactured by Asahi Chemical Industry) Eudragit NE and Eudragit RS (manufactured by Rohm Pharma) If desired, the other additives may be added to the inner coating materials Such additives include, for example, a lubricant such as magnesium stearate or talc Then, an outer coating layer is formed on the above-mentioned inner layer The outer coating layer mainly has a taste-masking effect to prevent an active ingredient from being released when a patient hold a coated drug in his mouth Suitable outer coating layei comprises 70.0 to 100 weight percent of a saliva-insoluble polymer and up to 30 0 weight percent of a water-soluble or water-insoluble polymer, the weight percent being based on the total weight of the outer coating layer As used herein, the term "saliva-soluble polymer" means a conventional synthetic polymer for pharmaceutical use, having a solubility of less than lOmg/ml in neutral pH (6 0-7 5) and more than lOmg/ml in acidic pH (1 2-5 0) Suitable saliva-insoluble polymers include, for example, aminoalkyl methacrylate copolymers such as a buthyl methacrylate/(2-dimethylaminoethyl)methacrylate/methyl methacrylate copolymer and polyvinylacetal diethylaminoacetate Commercially available polymers may be used Such polymers are those sold under the trade name of Eudragit E (manufactured by Rohm Pharma) and the trade name of AEA (Sankyo) (manufactured by Sankyo) Suitable water-soluble polymers used as outer coating materials include, for example. hydroxypropylmethyl cellulose and hydroxypropyl cellulose Suitable water-insoluble polymers used as inner coating materials include, for example, ethylcellulose and Eudragit RS In the oral dosage forms of the present invention, the core, the inner coating layer and the outer coating layer may be contained in an amount of from 49 9 to 95 1 (more preferably from 60.0 to 87 0), from 0 1 to 45 3 (more preferably from 4 0 to 31 0, most preferably from 4 0 to 10 0) and from 4 8 to 50 0 (more preferably from 9 0 to 36 0) weight percent, respectively, based on the total weight of the dosage form The component ratio may be determined depending on the kind of active ingredient used, the kind of polymei s used, desired drug release profile and the like In general, the resultant coated drugs with the above component ratio, may give good drug release profiles and taste-masking effects The process for preparing the above-mentioned oral dosage forms will be described below Firstly, a core or core particles may be prepared by mixing core materials containing a pharmaceutically active ingredient, low-substituted hydroxypropyl cellulose and microcrystalline cellulose and subject the mixed core materials to wet agitation granulation, dry treatment and sieving treatment in this order Methods for preparing the core particles, which can be used in this invention, are well described in Kokai H06-56700 For example, powders of an active ingredient such as sildenafil citrate is mixed with microcrystalline cellulose, L-HPC and other additives such as a masking agent (e g , calcium gluconate), binder (e.g hydroxypropyl methyl cellulose), lubricant (e.g , talc), in a vessel of the granulator Then, the mixture is granulated for 10 to 60 minutes after addition of water at room temperature by a wet agitation granulation method known to those skilled in the art The granulated core particles may be dried with a fluidized bed dryer and sieved, to obtain substantially spherical core particles Preferably, the core particles may be fractionated to obtain fine particles having an average particle size of 80 to 400, preferably 100 to 300 micrometers Then, the core particles thus prepared may be coated with an inner coating layer on the core particles by spraying with an aqueous solution containing a water-soluble polymer, and then coated with an outer coating layer on the inner coating layer by spraying with an aqueous solution containing a saliva-insoluble polymer The core particles may be coated by spraying with an aqueous solution composed of a water-soluble polymer, water-insoluble polymer, water and other additives such as talc in a centrifugal fluidizing granulator (e.g , CF-Granulator under the trade name of CF-360 manufactured by Freund, Inc ) The coating conditions may be determined depending on the kind of granulator used, the kind of ingredients, component ratio and the like Suitable conditions, when using the above CF-Granulator, may be a slit air temperature of 30 to 70 °C, a slit air rate of 200 to 350 1/min, a rotating speed of 100 to 200 rpm, a spray speed of 2 to 7 g/min; and a spray air pressure of 2 to 4 kg/cm 2 After spray, the particles may be dried with, for example, a fluidized bed dryer or tray dryer. Further, the core particles may be coated by spraying with an aqueous ethanohc solution (e.g., 80% EtOH) composed of a saliva-insoluble polymer, ethanol, water and other additives such as talc in a centrifugal fluidizing granulator (e.g., CF-Granulator under the tradename of CF-360 manufactured by Freund, Inc ) The coating conditions may be determined depending on the kind of granulator used, the kind of ingredients, component ratio and the like. The similar conditions as mentioned above may be used After spray, the particles may be dried with, for example, a fludized bed dryer, and then oven-cured, to obtain three-layer core particles of this invention. In addition, to achieve a good taste and mouth feeling, a sugar coating layer may be formed on the outer coating layer of the three layer particles thus prepared A known coating method can be used to form such sugar coating layer For example, the three layer particles may be fed by spray solution composed of sucrose and D-mannitol dissolved in water under reasonable conditions Xanthan gum (a polysaccharide generated from natural source) may be added to provide a good mouth feeling. The amount of the sugar coating layer may be in a range of 15.0 to 270 0 weight percent based on the total weight of the coated particle composed of the core, the inner and outer coating layers The pharmacological dosage forms of this inventtion can be used in the form of fine granules, tablets, POS (powder for oral suspension), capsules or the like EXAMPLES AND COMPARATIVE EXAMPLES The present invention will be described in more details with reference to the following Working and Comparative Examples (Materials Used) The following materials were used in the Working and Comparative Examples Core Material' Active Ingredient Sildenafil citrate L-HPC Low-substituted hydroxypropyl cellulose (LH-31 , Shin-Etsu) MCC Microcrystalline cellulose (Avicel PHI 01, Asahi Chemical Industry) HPMC Hydroxypropyl methyl cellulose2910 as a binder (TC-5E, Shin-Etsu) Calcium gluconate (Tomita Pharmaceuticals) Inner Coating Layer Water-Soluble polymer HPMC Hydroxypropyl methyl cellulose2910 (TC-5E, Shin-Etsu) Water-insoluble polymer methacrylate copolymer (Eudragit NE30D, Rohm Pharma) Outer Coating Layer Saliva-insoluble polymer aminoalkyl methacrylate copolymer under the trade name of Eudragit El 00, (Rohm Pharma) When needed, other excipients such as talc and magnesium stearate, hydroxypropyl methyl cellulose and ethylcellulose, are added Example 1 ( 1 ) Manufacturing of Core Particles An active ingredient (sildenafil citrate, 210 66g) was mixed with microcrystalline cellulose(300g), L-HPC(97 2g), calcium gluconate(64 8g), and hydroxypropyl methyl cellulose2910(7 2g) as a binder in a vessel of the granulator The amount ratio of the components used are indicated in Table 1 Then, the mixture was granulated by a wet agitation granulation method (Vertical Granulator, VG-05, Powrex) for 30mιn after addition of water (699 Og) at room temperature (blade speed, 200rpm, cross screw speed, 3600rpm) The granulated cores were dried with a fluidized bed dryer (FBD) (Multiplex, MP-01, Powrex, Japan) and sieved to obtain core particles having an average diameter of 177-297 micrometers The fractionated core fine particles (177-297mm) were coated with three layers (inner layer, outer layer, sugar layer) by using a centrifugal fluidizing granulator (CF- Granulator, CF-360, Freund) (2) Coating of Inner Layer The core particles (360 Og) prepared in the above Step (1) were coated by spraying with the coating solution composed of TC-5E(30 2g), Eudragit NE30D(20 lg) and 378 2g of water in a centrifugal fluidizing granulator (CF-Granulator, CF-360, Freund) Talc and magnesium stearate were added to protect the electrostatic aggregation of each particles The amount ratio of the components used are indicated in Table 1 The conditions used were as follows slit air temperature, 70°C, slit air rate, 2501/min, rotating speed, 150rpm, spray speed, 3 4g/min, and spray air pressure, 3 Okg/cm 2 After spray, the particles were dried with fluidized bed dryer (Multiplex, MP-01, Powrex) for 25min (inlet, 80 °C , outlet, 50 °C) (3 ) C oating of Outer Layer Eudragit E100(66 5g), which was dissolved in 950 2g of aqueous ethanohc solution (80% EtOH), was applied to coat on the inner layer-coated particles ( 190 Og) with a CF- Granulator (slit air temperature, 34 °C, slit air rate, 3001/min, rotating speed, 140rpm, spray speed, 5.0g/min) The coating level of the outer layer was adjusted as indicated in Table 1 After spray, the particles were transferred to FBD and oven-cured at the same conditions described above to increase the protect effect to obtain three layer products (4) Coating of Sugar Layer In some Examples and Comparative Examples, an additional sugar layer coating was formed on the three-layer products as prepared in the above Step (3) More specifically, the coated particles (137 8g) were fed by spray solution composed of sucrose (170 5g) and D-mannitol (55 Og) dissolved in water (138 Og) to the CF-Granulator to form the sugar layer for adjustment of taste The conditions used were same as those at protect coating except slit air temperature, 50 °C Aspartame (11 5g) was added to provide the sweet taste for fine particles Xanthan gum (0 4g) which is a polysaccharide generated from natural source is useful for good mouth feeling During spraying titanium dioxide (7 7g) and flavor(0.4g) were supplied in a powder state After drying in FBD (outlet air 67 °C) and sieving (<500mm), the sugar layer coated product was obtained The amount of each ingredient used are as indicated in Table 1(a) Examples 2 to 5 and Comparative Example The oral dosage forms were prepared in the same manner as indicated in Example 1 except that the amount of each ingredient was changed as shown in Tables 1(a) to 1(c) Table 1 (a) Example 1 Example 2 Amount of % of Product % Amount of % of ' 3 /o θf Ingredient Core of Ingredient Core < Coated (mg/g) Ingredient Coated (mg/g) Ingrcdic 1 Product nt Core Material Sildenafil 70 22 30 99 19 531 70 220 33 403 28 575 talc - - - 5 500 2 616 2 238 L-HPC 32 40 14 30 9 012 6 500 3 092 2 645 MCC 100 00 44 13 27 813 88 000 41 861 35 811 HPMC 2 40 1 06 0 668 - - - Ca gluconate 21 60 9 53 6 008 40 000 19 028 16 277 Total 226 62 100 00 63 032 210 220 100 000 85 546 Inner Layer HPMC 19 00 5 284 3 770 1 534 NE-30D 3 80 1 057 7 819 3 182 Mg-St - - - - Tale 3 80 1 057 - - Total 26 60 7 398 11 589 4 716 Out Layer E100 88 62 24 648 22 730 9 25 TC-5E - - - - Talc 17 70 4 923 - - Mg-St - - 1 200 0 488 Total 106 32 29 571 23 930 9 738 Sub-total 359 54 100 00 245 739 100 000 Sugar Layer Sucrose 444 96 123 758 - D-mannitol 143 50 39 912 27 000 10 987 Pπmojel 3 800 1 546 Xantan gum 1 00 0 278 0 040 0 016 Asparteme 30 00 8 344 10 700 4 355 Flavor 1 00 0 278 - - Tι02 20 00 5 563 - - Total 640 46 178 133 41 540 16 904 Grand Total 1000 00 278 134 287 279 1 16 904 Table 1 (b) Example 3 Example 4 Amount of % of % of Amount of % of % of Ingredient Core Coated Ingredient Core Coated (mg/g) Ingredient Product (mg/g) Ingredient Product Core Material Sildenafil 70 22 32 356 25 548 71 84 30 531 18 857 talc 4 40 2 028 1 601 - - - L-HPC 9 40 4 331 3 420 57 97 24 637 15 216 MCC 110 40 50 871 40 167 76 57 32 541 20 099 HPMC 1 00 0 461 0 364 6 82 2 898 1 790 Ca gluconate 21 60 9 953 7 859 22 10 9 393 5 801 Total 217 02 100 000 78 959 235 30 100 000 61 763 Inner Layer HPMC 18 10 6 584 18 91 4 964 NE-30D 3 62 1 317 3 79 0 99 Mg-St - - 0 16 0 042 Tale - - 3 79 0 995 Total 21 72 7 901 26 65 6 996 Out Layer E100 35 81 13 030 91 68 24 065 TC-5E - - - - Talc - - 26 20 6 877 Mg-St 0 30 0 110 1 14 0 299 Total 36 11 13 140 119 02 31 241 Sub-total 274 85 100 000 380 97 100 000 Sugar Layer Sucrose 533 15 193 979 427 03 1 12 090 D-mannitol 140 00 50 937 140 00 36 748 Pnmojel - - - - Xantan gum 1 00 0 364 1 00 0 263 Asparteme 30 00 10 915 30 00 7 875 Flavor 1 00 0 364 1 00 0 263 Tι0 2 20 00 7 277 20 00 5 250 Total 725 15 263 836 619 03 162 49 Grand Total 1000 00 363 836 1000 00 262 489 Table 1 (c) Example 5 Comparative Example 1 Amount of % of % of Amount of % of % of Ingredient Core Coated Ingredient Core Coated (mg/g) Ingredient Product (mg/g) Ingredient Product Core Material Sildenafil 71 84 30 531 19 589 70 22 30 801 15 865 talc - - - - - - L-HPC 57 97 24 637 15 807 21 60 9 475 4 880 MCC 76 57 32 541 20 879 110 40 48 425 24 944 HPMC 6 82 2 898 1 860 1 30 0 570 0 294 Ca gluconate 22 10 9 393 6 025 21 60 9 475 4 880 polysorbate 80 - - - 0 76 0 333 0 172 Citric acid - - - 2 10 0 921 0 474 Total 235 30 100 000 64 160 227 98 100 000 51 509 Inner Layer HPMC 18 91 5 156 18 91 4 272 NE-30D 3 79 1 033 3 79 0 856 Mg-St 0 16 0 044 - - Tale 3 79 1 033 1 37 0 310 Total 26 65 7 266 24 07 5 438 Out Layer E100 73 35 20 001 189 05 42 714 TC-5E 18 34 5 001 - - Talc 13 10 3 572 - - Mg-St - - 1 50 0 339 Total 104 79 28 574 190 55 43 053 Sub-total 366 74 100 000 442 60 100 000 Sugar Layer Sucrose 441 26 120 320 365 40 82 558 D-mannitol 140 00 38 174 140 00 31 631 Pπmojel - - - - Xantan gum 1 00 0 273 1 00 0 226 Asparteme 30 00 8 180 30 00 6 778 Flavor 1 00 0 273 1 00 0 226 Tι02 20 00 5 453 20 00 4 519 Total 633 26 172 673 557 40 125 94 Grand Total 1000 00 272 673 1000 00 225 938 EXPERIMENTS (1) Bitterness Test: Five (5) panelists held lg of the three or four layered products prepared by the above procedures in their mouth for lmin, and measured a time period until they felt bitterness. The average time (in seconds) was used for evaluation. The desirable masking time period is more than 50 seconds. The results are indicated in Table 2. (2) Drug Release Test: According to the guideline published by Minister of Health and Welfare (MHW) in Japan, the dissolution test were conducted in each three media (pH 1.2, 4.0, and 6.5) Further, the dissolution tests in media of pH5.0, 5.5, 6.0 were also investigated to predict the in vivo dissolution of lower- and non-gastric acidity humans. The release experiments from the particles were performed by the Japanese Pharmacopeia (JP) paddle method in 900ml of media at 37°C. The three or four layered products prepared in the above procedures were spread over the media with constant stirring at 100 rpm. The media used in this study were the 1st fluid (disintegration test fluid, Japanese Pharmacopoeia 13, pH1.2), 0.1M acetate buffer (pH4.0), and 0.05M phosphate buffers (pH5.5, 6.0, 6.5). The drug release properties were evaluated as the amount of the drug released after 5, 10 and 15 minutes from the introduction of the drugs into each media. The results are indicated in Table 2. Table 2 Examples Comp Desirable Example Value 1 2 3 4 5 Bitterness Test (sec ) >120 >55 >75 >120 >53 >120 >50 sec (Drug Release Test) RA (%, pH 1 2 after 5 min ) 103 1 RA (%, pH 1 2 after 10 min ) 101 6 RA (%, pH 1 2 after 20 min ) 102 2 >75% RA (%, pH 4 0 after 5 min ) 87 7 71 3 90 4 RA (%, pH 4 0 after 10 min ) 98 8 86 7 83 5 98 7 90 4 RA (%, pH 4 0 after 20 min 100 0 95 7 95 5 99 3 99 7 >75% RA (%, pH 5 5 after 5 min ) RA (%, pH 5 5 after 10 min ) 95 8 RA (%, pH 5 5 after 20 mm ) 95 6 90 5 86 6 90 5 93 9 74 3 >75% RA (%, pH 6 0 after 5 min ) RA (%, pH 6 0 after 10 min ) 87 0 RA (%, pH 6 0 after 20 min ) 87 7 >75% RA (%, pH 6 5 after 2 5 min ) 2 0 2 1 18 2 RA (%, pH 6 5 after 5 min ) 20 3 31 1 43 5 8 9 49 0 RA (%, pH 6 5 after 20 min ) 44 9 33 1 45 6 37 5 60 3 5 4 >30% As shown in Table 2, it was confirmed that the oral dosage forms of this invention (Examples 1 to 5) have good taste masking properties and good drug release profiles More specifically, the time period until panelists felt bitterness showed more than 50 sec in all examples Further, it was found that the oral dosage forms of this invention have fast onset release profiles in media within a range of pHl 2 to pH5 5 (gastric juice) It was reported that pH values of the empty stomach in thirty subjects varied from less than 2 to 5 5 It was also confirmed that the release profiles, of the products of this invention, in media of pH value ranging 1 2 to 5 5 were satisfactory even in the case of lower- and non-acidity humans Further, normal humans have a saliva with a pH value of about 6 5, and thus small drug release amount after 2.5 minutes stirring from administration in the media with pH 6.5 is preferable. The release profiles, at pH6.5, of the products of this invention showed the sigmoidal release pattern, that is, the rapid release profile after the time lag for a few minutes. This is a good drug release profile since some aged patients have a gastric juice with a pH value of about 6.5. In this case, preferably the drug should be released in an amount of more than 30 % after 20 minutes stirring. The desirable dissolution value at 20 min, was 30% (pH6.5) rather than 75% (pH 1.2, 4.0, 5.5, 6.0), since the solubility of sildenafil at pH6.5 is low. All the products of this invention showed a drug release percentage, at pH 6.5 after 20 minutes stirring, of more than 30 % although the product prepared in the Comparative Example showed a drug release percentage of only 5.4. In summary, it was substantiated that the oral dosage forms of this invention have good drug release properties and good taste-masking properties.

Claims: CLAIMS 1 A rapidly releasing and taste-masking pharmaceutical dosage form comprising a core containing a pharmaceutically active ingredient, low- substituted hydroxypropyl cellulose and microcrystalline cellulose, the amount of the microcrystalline cellulose being at least 26 0 weight percent based on the total weight of the core, an inner coating layer formed on the core and containing a water-soluble polymer, and an outer coating layer formed on the inner coating layer and containing a saliva-insoluble polymer 2 A dosage form according to Claim 1, wherein the core, the inner coating layer and the outer coating layer are contained in an amount of from 49 9 to 95 1, from 0 1 to 45 3 and from 4 8 to 50 0 weight percent, respectively, based on the total weight of the dosage form 3 A dosage form according to Claim 1, wherein the core, the inner coating layer and the outer coating layer are contained in an amount of from 60 0 to 87 0, from 4 0 to 31 0 and from 9 0 to 36 0 weight percent, respectively, based on the total weight of the dosage form 4 A dosage form according to Claim 1, which is further coated by a sugar coating layer formed on the outer coating layer in an amount of 15 0 to 270 0 weight percent based on the total weight of a coated particle composed of the core, the inner and outer coating layers 5 A dosage form according to Claim 1 , wherein the core is in a spherical form and has an average particle diameter of 80 to 400 micrometers 6 A dosage form according to Claim 1, wherein the core comprises 0 1 to 73 5 weight percent of the active ingredient, 26 0 to 99 4 weight percent of the microcrystalline cellulose and 0 5 to 34 0 weight percent of the low-substituted hydroxypropyl cellulose, the weight percent being based on the total weight of the core material 7 A dosage form according to Claim 1, wherein the core comprises 20 0 to 40 0 weight percent of the active ingredient, 30 0 to 60 0 weight percent of the microcrystalline cellulose and 3 0 to 30 0 weight percent of the low-substituted hydroxypropyl cellulose, the weight percent being based on the total weight of the core material 8 A dosage form according to Claim 1, wherein the inner coating layer comprises 70 0 to 100 weight percent of a water-soluble polymer selected from hydroxypropylmethyl cellulose and hydroxypropyl cellulose, and up to 30 0 weight percent of a water-insoluble polymer selected from an ethylcellulose, a methacrylate copolymer and an aminoalkyl methacrylate copolymer, the weight percent being based on the total weight of the inner coating layer. 9. A dosage form according to Claim 1, wherein the outer coating layer comprises 70.0 to 100 weight percent of a saliva-insoluble polymer selected from polyvinyl acetal diethylaminoacetate and a buthyl methacrylate/(2-dimethylaminoethyl)methacrylate/methyl methacrylate copolymer; and up to 30 weight percent of a water soluble or water-insoluble polymer selected from hydroxypropylmethyl cellulose, hydroxypropyl cellulose, ethylcellulose, an ethyl acrylate/methyl methacrylate/trimethylammonioethyl methacrylate copolymer, the weight percent being based on the total weight of the inner coating layer. 10. A process for preparing a dosage form of Claim 1, which comprises mixing core materials containing a pharmaceutically active ingredient, low-substituted hydroxypropyl cellulose and microcrystalline cellulose and subject the mixed core materials to wet agitation granulation, dry treatment and sieving treatment in this order to obtain core particles; forming an inner coating layer on the core particles by spraying with an aqueous solution containing a water-soluble polymer; and then forming an outer coating layer on the inner coating layer by spraying with an aqueous solution containing a saliva-insoluble polymer. 11. A process according to Claim 10, which is carried out in the absence of a solvent harmful to a human body.

Inventors: ITOH AKINORI, NIWA TOSHIYUKI, ITOH, AKINORI, NIWA, TOSHIYUKI
Applicants: ITOH AKINORI, NIWA TOSHIYUKI, PFIZER, PFIZER PHARMA, ITOH, AKINORI, NIWA, TOSHIYUKI, PFIZER INC., PFIZER PHARMACEUTICALS INC.
Application year: 1997
Main classification: A61K9
IPC codes: A61K9, A61K47