Improved spray nozzle for hoses

Abstract: A spray nozzle (10) attaches to a garden hose (H) used to water lawns and gardens comprising. A nozzle body (12) has formed in it a fluid inlet (14), a fluid outlet (16), and a fluid passage (18) extending between the inlet and outlet. The inlet attaches to the hose, and the outlet forms an orifice through which water sprays onto a lawn or garden. A valve (40) includes a valve stem (42) movable a position blocking the orifice to a position in which fluid discharges through the outlet. A handle (62) is grasped by a user of the hose and is attached to the valve stem for moving the stem relative to the orifice. The extent of this movement is a function of a desired spray pattern, this pattern being maintained so long as a constant grip pressure is maintained on the handle. A position clip (72) is movably mounted on the body is movable by the user. The clip, when in place, holds the handle in a position by which the desired spray pattern is maintained even when the user's grip pressure is released.

Description: The present invention relates to a spray nozzle for use on a hose, of the type as defined in the preamble of claim 1. A spray nozzle of this type is described in US-A-3 006 560. The known spray nozzle includes a body provided with a handle which is movable by a user for changing the specific degree of opening of the spray nozzle and/or for forming the desired spray pattern. The handle includes a ratchet movable therewith. Side walls of the body above the ratchet are provided with slots through which a clip means extend. The clip means is a pre-formed, rigid strip having a lower locking edge for engagement with the teeth of the ratchet, and a cut out to provide clearance for these teeth. The clip means is biased towards the ratchet by a spring affixed to the body. Thus, the clip means has to be moved relative to the spring means each time the user wishes to lock a specific spray pattern, and each time the user wishes to release this spray pattern, which may cause undesired local wear on the spring. Many people who water their lawns and gardens do so using a hose with an attached spray nozzle. Spray nozzles are well-known in the art as illustrated by United States patents 4,219,162, and 4,025,000. In using a water hose to spray a lawn or garden, it is often desirable to adjust the spray between a concentrated spray and a widely dispersed spray. Conventional spray nozzles provide such a wide range of spray patterns. Further, it is often desirable, once a preferred spray pattern is obtained to be able to maintain that pattern throughout the watering regime. For this purpose conventional spray nozzles are often equipped with a locking element (member 34 shown in the '000 patent, for example). Use of a locking element frees up the user's hand from having to maintain a constant grip pressure for a desired spray pattern so that the user does not get tired from having to maintain a constant grip pressure. However, over time, it is common for these locking elements to rust in place, break off, or otherwise become inoperative or difficult to use. In either instance, the user again has to rely on their ability to manually control the spray pattern. What is needed is an improved spray nozzle which can readily and reliably be locked in any of a number of spray patterns. Among,the several objects of the present invention may be noted the provision of an improved spray nozzle for use on hoses such as watering hoses used to water lawns and gardens; the provision of such an improved spray nozzle to be readily attached to the end of a hose and operable to spray water when a manually controlled valve of the spray nozzle is opened; the provision of such an improved spray nozzle to be manually controlled to produce a wide range of spray patterns from a cone spray to a solid spray, to a flood spray pattern; the provision of such an improved spray nozzle having a manually operable clip for locking the position of a valve member in one position so a selected spray pattern can be maintained by the user without the user having to keep a constant grip pressure on the spray unit; the provision of such an improved spray nozzle in which the clip is readily movable from one position to another by a simple movement of the user, and to not stick or otherwise be difficult to manipulate; the provision of such an improved spray nozzle in which the clip remains in its position and does not slip out of position unless subsequently moved by the user from one position to another; the provision of such an improved spray nozzle to provide a quick release when spraying is complete, and to completely shut off spray of water, so there is no drippage from the nozzle even though the source of water has not been turned off; the provision of such an improved spray nozzle in which the clip is a low cost element readily installed in a spray nozzle assembly; and, the provision of such an improved spray nozzle to simplify a gardener's task in watering flowers, shrubs, and lawns, or for washing off driveways and sidewalks, or for cleaning the siding of houses, automobiles, etc. A spray nozzle fulfilling these needs is described in the enclosed claim 1. In accordance with the invention, generally stated, a spray nozzle attaches to one end of a garden hose used to water lawns and gardens. A nozzle body has both a fluid inlet and a fluid outlet formed in it together with an interconnecting fluid passage. The inlet attaches to the end of the hose for water to flow through the nozzle body when the hose is turned on. The outlet forms an orifice through which the water discharges as a spray onto a lawn or garden. A valve mechanism includes a valve stem reciprocally movable through the nozzle body from a first position in which the stem blocks the orifice so water cannot be discharged, to a second position in which the stem is withdrawn from the orifice and water is discharged. A handle is grasped by a user of the hose and is attached to the stem to move the stem relative to the orifice. The extent of movement is a function of a desired water spray pattern of water. This pattern is maintained so long as a constant grip pressure is maintained on the handle by the user. A clip is movably mounted on the nozzle body and is movable by the user. The clip, when in place, engages a portion of the valve body and blocks movement of the handle. The clip holds the handle in a position in which the desired spray pattern is maintained even if the user releases their grip pressure. When watering is complete, the user can simply release the clip to shut off water discharge from the nozzle. Other objects and features will be in part apparent and in part pointed out hereinafter. A preferred embodiment of the present invention is described herein by referring to the drawings. In the drawings, Fig. 1 illustrates a spray nozzle of the present invention attached to a hose for watering a lawn, for example; Fig. 2 is a front elevational view, partially cutaway, of the nozzle; Fig. 3 is a sectional view taken along line 3-3 in Fig. 2; Fig. 4 is a side elevational view of the nozzle; Fig. 5 is sectional view taken along line 5-5 in Fig. 4; Fig. 6; is a rear elevational view of the nozzle; Fig. 7 is a bottom plan view of the nozzle; and, Fig. 8 is an exploded view of the spray nozzle. Corresponding reference characters indicate corresponding parts throughout the drawings. Referring to the drawings, a hose H such as a garden hose, has one end connected to a water spigot W, which is shown in Fig. 1 as being on the outside of a building B. A spray nozzle 10 of the present invention is attachable to the other end of the hose watering a lawns L, or a garden to encourage growth of grass or flowers, or to wash off drives and walkways, etc. In use, a user U grasps the spray nozzle and, as described hereinafter, manipulates it to achieve a desired spay pattern P of the water. Once the user has obtained a desired pattern, he or she can further manipulate the nozzle to maintain that pattern without having to keep a constant grip pressure on a handle portion of the spray nozzle. When a watering task is complete, the nozzle is readily operated to stop the spraying. Operation of the nozzle is simple, and maintenance of a desired spray pattern easily achieved. Spray nozzle 10 first includes a body means 12 in which is formed a fluid inlet 14, a fluid outlet 16, and a fluid passage indicated generally 18 extending between the inlet and outlet. Body 12 is generally L-shaped having one leg 12A at the end of which is a threaded section 20 for connection of the spray nozzle to the appropriate end of the hose. A washer 22 is fitted in place between the threaded end of the body and the passage to form a seal preventing water leakage from the spray nozzle. The body has a second and shorter leg portion 12B which is internally threaded at its outer end. Further, a circumferential shoulder 24 is formed about the inner wall of the body at this end. An O-ring 26 fits in this shoulder for sealing purposes. An outlet body segment 28 has an end 30 matingly threaded so to attach to the threaded end of leg 12B. Body segment 28 is of a generally hollow, cylindrical shape with a closed endwall 32 in which is formed an orifice or opening 34. The sidewalls of the body segment flare outwardly from the opening to the outer end of the body segment, this flaring serving to form a resulting spray pattern when the nozzle is in use. A valve means 40 includes a valve stem 42 reciprocally movable in leg 12B of the nozzle body. The valve stem includes a segment 42A having a plurality of ribs 43 annularly spaced about the stem. A reduced diameter section 44 of the stem is formed at the outer end of the stem. Section 44 is sized to fit in orifice 34 and, in turn, has an enlarged diameter tip end 46. An O-ring seal 47 fits between the reduced diameter section of the stem and the inner face of endwall 32 to seal outlet 16 when the spray is off. The length of stem section 44 is such that when the valve is closed, the tip end extends some distance from opening 34. However, when the stem is retracted away from the opening (i.e., from a first position in which the valve stem blocks the orifice and prevents water from being discharged from the nozzle) the enlarged tip end of the section is drawn toward orifice 34. The position of the tip end relative to the flared sidewall 34 of body segment 28 creates a spray pattern which is adjustable by the user. The stem further includes a uniform diameter section 42B which extends the length of the stem from the location of the ribs to the inner end of the stem. The inner end of the stem extends through an opening 48 in a rear wall 50 of body segment 12B. A seal 52 is seated against opening 48, to prevent water leakage through the opening, by one end of a coil spring 54. The other end of the spring bears against the ribs 43 to urge the valve stem into its position closing outlet 16. Next, spray nozzle 10 includes a handle means 60 graspable by the user of the hose and movable thereby. The handle means includes a handle 62 which is pivotally attached to body 12 as indicated at 64 in Figs. 4 and 5. Handle 62 is a pistol grip type handle by which a user can readily grasp the grip and move the valve stem by squeezing the grip. In Fig. 3, it will be seen that a substantial length of stem segment 42B protrudes through opening 48. A snap nut 66 captures the outer end of segment 42B, this being at a point above pivot 64. Thus, as the user more firmly squeezes the handle, the more stem 42 is withdrawn into the nozzle body. The extent of this movement is a function of a desired spray pattern from the nozzle. Typically, the more tightly the handle is gripped, the spray pattern produced goes from a cone spray to a solid spray, to a flood spray. Whatever the pattern, it is maintained so long as a constant grip pressure is maintained on the handle. Next, spray nozzle 10 includes a clip means 70 comprising a manually operable clip 72. Clip 72 is a molded element having an elongate U-shape by which the clip is fitted between sidewalls 71A, 71B which are integrally formed with and extend rearwardly of nozzle body 12A. The clip has leg portions 72A, 72B which extend generally the length of body segment 12A along an inner surface of each of the sidewalls. As molded, the legs form spring members by which the legs are urged outwardly against the sidewalls 71A, 71B. The upper end of the clip is raised above the upper surface of body segment 12B of the nozzle and there are ears 74 formed on both sides of the clip, near the upper end of the clip as viewed in the drawings. When the nozzle is in use, and a desired spray pattern has been achieved, the user can move the clip, either by pressing down on the top of the clip, or on one of the ears 74, to hold handle 62 in a fixed position once the user releases their grip pressure. As best shown in Figs. 5 and 8, handle clip 72 includes a post 76A, 76B formed midway along the length of the respective legs 72A, 72B. These posts are received in respective slots 77A, 77B formed in sidewalls 71A, 71B. A rib 78 extends between sidewalls 71A, 71B, and the lower ends of the legs of clip 72 bear against this rib. At the lower end of each sidewall is a second slot 79A, 79B respectively. Each leg of the clip has a latch member, 80A, 80B respectively, which extends through this second slot when the clip is pushed downwardly by the user. As shown in Figs. 5 and 8, respective tabs 82A, 82B extend inwardly from the respective legs 72A, 72B of the clip. These tabs interface with rib 100 on handle 60. When handle 60 is fully compressed, rib 100 pushes on tabs 82A and 82B and moves clip 72 vertically, retracting latch members 80A and 80B. A ratchet 88 is formed on the inner wall 86 of handle 62, on both sides of the handle. When the handle is flexed inwardly by the grips, a different segment of the ratchet is moved adjacent slots 79A, 79B. When the user has moved the handle to the position for a desired spray, he pushes down on the top of the clip. Latch members 80A, 80B, now snap through the slots 79A, 79B to engage the ratchet. When this is done, and the user releases their hold on the grip, this engagement prevents the handle from being returned to initial relaxed position. When the spray operation is complete, the user can regrip the handle, and using his or her finger lift the clip so that the latch members are retracted back inside the slots 79A, 79B. Now when the user the handle, the handle is returned to its normal relaxed position, this movement being assisted by the action of spring 54. Or, if the user pushes the handle all of the way forward, the ratchet 88 is moved such that fingers on the ratchet engage the respective latch members and push them back inside the slots 79A, 79B. This effectively unloads the clip, allowing the spring forces built into the clip to urge the clip upwardly, back to its position shown in Fig. 4. Again, when the user releases their grip on the handle, the handle is returned to its original, nozzle off, position. It will be appreciated that the use of the clip provides a convenient way to lock handle 62 in a wide range of positions by which a wide range of spray patterns can be obtained, and to provide a quick release mechanism when spraying is complete. What has been described is an improved spray nozzle for attachment to a hoses used to water lawns and gardens. The nozzle is readily attached to the end of the hose and is operable to spray water when a manually controlled valve of the spray nozzle is opened. The nozzle is controllable to produce spray patterns ranging from a very concentrated pattern to a widely dispersed pattern. The nozzle has a manually operable clip which is manipulable to lock a valve member of the nozzle assembly in desired position so a selected spray pattern is maintained without the user having to keep a constant grip pressure on the nozzle. Movement of the clip is readily achieved by a simple movement of the user. And, the clip does not stick in one place and is not otherwise difficult to move. Further, the clip remains in place and will not slip out of position unless moved by the user from one position to another. The clip is a low cost element which is easily installed during assembly of the spray nozzle assembly. In view of the foregoing, it will be seen that the several objects of the invention are achieved and other advantageous results are obtained. As various changes could be made in the above constructions without departing from the scope of the claims, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.

Claims: A spray nozzle (10) for use on a hose for producing and maintaining a desired pattern of water spray comprising: body means (12) in which is formed a fluid inlet (14), a fluid outlet (16), and a fluid passage (18) extending between said inlet and said outlet, said inlet (14) being formed for attachment to an end of said hose for fluid flow from the hose into said body means (12) when the hose is turned on, and said fluid outlet (16) forming an orifice (34) through which fluid discharges, said body means (12) having side walls (71A, 71B) each having a slot (79A, 79B) therein; valve means (40) including a valve stem (42) reciprocally movable through the body means (12) from a first position in which said valve stem (42) blocks said orifice (34) and prevents discharge of fluid from said body means (12) to a second position in which said valve stem (42) is withdrawn from said orifice (34) and fluid is discharged therethrough; handle means (60) graspable by a user of the hose and movable thereby, said handle means (60) being attached to said valve stem (42) for moving said valve stem (42) relative to said orifice (34) with the extent of movement being a function of a desired nozzle spray pattern with the pattern being maintained so long as a constant grip pressure is maintained by the user on the handle means (60); clip means (70) engaging said slot (79A, 79B) and mounted on said body means (12) to be movable by the user relative to said handle means (60); and a ratchet (88) movable with said handle means (60) when said handle means (60) is gripped by a user, said clip means (70) including a latch member (80A, 80B) biased by spring means for engaging said ratchet (88) when said clip means (70) is moved by the user thereby to prevent movement of the handle means (60) when grip pressure is released and thereby maintain a desired spray pattern, characterised in that said clip means (70) has leg portions (72A, 72B) which form spring members movable within said side walls (71A, 71B) and being urged outwardly against said side walls (71A, 71B), said latch member (80A, 80B) being adapted by means of said spring members to extend through each of said slots (79A, 79B) into engagement with said ratchet (88), when the user moves said clip means (70) to lock said handle means (60) in a position for a desired spray pattern. The spray nozzle of claim 1 wherein said handle means (60) includes a handle (62) pivotally attached to said body means (12) and said spray nozzle (10) further includes attachment means (48, 66) for attaching said valve stem (42) to said handle (62), pivotal movement of said handle (62) when grasped by a user causing movement of said valve stem (42) away from said orifice (34). The spray nozzle of claim 2 further including spring means (54) biasing said valve stem (42) toward said orifice (34) said valve stem (42) being moved away from said orifice (34) against the force of said spring means (54) when said handle (62) is grasped by said user. The spray nozzle of any one of claims 2 to 3 wherein said ratchet (88) has a finger engaging said latch member (80A, 80B) and returning it back through said slot (79A, 79B) to unload the blocking force on the handle means (60) exerted by said clip means (70) and allow said handle (62) to return to an initial, relaxed position when said clip means is released by the user when spraying is completed. The spray nozzle of any one of claims 1 to 4 wherein said clip means (70) includes a U-shaped clip (72) having said springlike leg portions (72A, 72B) mounted between said side walls (71A, 71B) and said legs each having a post (76A, 76B) formed thereon and said side walls each having a second slot (77A, 77B) therein in which said posts are received for guiding movement of said clip (72). The spray nozzle of any one of claims 1 to 5 wherein said clip means (70) further includes tab means (82A, 82B) for engaging a rib (100) on handle means (60) to further guide movement of said clip means (72) for retracting said latch members (80A, 80B). The spray nozzle of any one of claims 1 to 6, wherein said clip means (70) includes ears (74) for manually moving said clip means (70) to adjust the relative position of said clip means (70) with respect of said slot (79A, 79B). The spray nozzle of any one of claims 1 to 7 wherein said body means (12) has a first body segment (12A) and a second body segment (12B), said inlet (14) being formed in said first body segment (12A), and said outlet (16) being formed in said second body segment (12B). The spray nozzle of claim 8 further including a reduced diameter section (44) on one end of said valve stem (42) and extending through said orifice (34), and said second body segment (12B) having an end wall (32) in which said orifice (34) is formed, the - outer face of said end wall (32) being contoured so that said contour and said reduced diameter section (44) of said first valve stem segment together create a desired spray pattern.

Inventors: SMITH JEFFREY L, SMITH, JEFFREY L.
Applicants: GILMOUR INC, GILMOUR, INC.
Application year: 1997
Main classification: B05B1
IPC codes: B05B12, B05B1, B05B9