METHOD TO TREAT WHEY

Abstract: Pasteurised whey is subjected to micro- or nanofiltration. The permeate is further treated with reverse osmosis and sterilised or pasteurised. The retentate is subjected to electrodialysis and the salty water formed is treated with micro- or nanofiltration. The salty water can be subjected to a precipitation step before the micro- or nanofiltration. The pure water that is a result of the treatment above can be reused as process water or drained to a recipient.

Description: METHOD TO TREAT WHEY It is the object of this invention to provide a method to treat whey, and according to the said method the separated whey is led to a pasteurizing apparatus, from there to a nano- or microfiltration unit, where from the retentate part of the whey is transferred to be further processed and the permeate part is led elsewhere. In the processes in foodstuff industry, waste water is created which is purified by leading it through nano- and/or microfilters. The whey that is created during the processing of milk in the cheese industry is saliferous, and it is led to a filtration unit for desalination. The permeate flowing out of the filtration unit is also wastewater, because its salt content is high. Such wastewaters are discharged as sewage e.g. to an industrial or a municipal sewage treatment plant or directly into a lake or a waterway. The prices for water and wastewater treatment are high, and great costs must be paid for large amounts of wastewater even if the wastewaters were almost clean. The presently employed processes have an additional disadvantage: the potentially useful ingredients in the permeate are lost. In such cases, new conesponding ingredients may have to be bought for the process in order to replace the ingredients which were discharged as sewage along with the permeate. The recycling of the permeate back to the process does not at present necessarily yield satisfactory results, for the recycling may result in non-desired ingredients plugging the nanofiltration apparatus. It is the objective of this invention to present a method which helps decrease the amount of wastewaters and to utilize the permeate and the ingredients therein in the processing of whey. It is a further objective to present a method that can be realized and employed in a simple and profitable way. The objective of this invention is attained through the method which is characterized by what is presented in the appended claims. According to the invention, the permeate is treated by leading it to an additional filter and by purifying it there. Thereafter, die permeate leaving die additional filter is clean in the technical sense of the word, and it can be utilized at many various phases of the process by leading it back to the process. Both the amount of wastewater and that of the water introduced to the process can be considerably reduced, which results in cost reduction. If, however, it is desired to lead the permeate to the sewage system, it is sufficiently clean and it can be led directly into e.g. a waterway, at least if the possibly existing bacteria are eliminated first. In many cases, the retentate acquired from the additional filter is useful in the process and the amount of ingredients to be purchased that are necessaiy for the process, can be reduced. The invention can be used at least for purifying the wastewaters resulting from foodstuff industry processes and, particularly, for purifying the wastewaters created during milk production. In the preferred application of the invention, the permeate is treated by reverse osmosis (RO), whereby an efficient purification is achieved. By exploiting reverse osmosis, the salinity can be reduced appropriately. In an additional application of the invention, the permeate is sterilized by UV light, thereby eliminating harmful ingredients and bacteria. In a second additional application of the invention, the permeate is pasteurized after the additional filtration. During the pasteurization, temperatures ranging from 75°C to 90°C should preferably be reached, thereby elirninating detrimental ingredients. One important addition to the process is that condensation water is appropriately mixed with the clean water emitted from the process.Thereby, water fulfilling even strict environmental safety requirements is obtained, which can be directly discharged into waterways or led to a closed water system. E.g. the electroconductivity values - originally about 300 microS - are considerably improved when the clean water emitted from the process is mixed with condensation water whose electroconductivity may be in the range of about 10 microS. In the following, the invention is defined in more detail with reference to the attached drawings, in which Fig. 1 is a flow diagram showing a set of equipment for applying a method in accordance with the invention, Fig. 2 is a flow diagram showing another set of equipment for applying a method in accordance with the invention, and Fig. 3 is a flow diagram showing a third set of equipment for applying a method in accordance with the invention. With reference now to Fig. 1, an example of one process covered by the application is presented. Complying with this method, the saliferous, separated whey is cooled to a temperature under 10° C, preferably to about 6°C, and the feed is further led from the process to storage tank 1, where from it is led to pasteurizing unit 2. In the pasteurizing unit the whey is pasteurized to temperatures ranging from 70°C to 80°C, preferably to roughly 75°C, whereafter it is cooled to 15 - 25°C, preferably to a temperature of about 20°C. The saliferous whey is further led to filtration unit 3, which can be either a nano- or a microfiltration unit. The permeate (temperature about 15 - 25°C) which results after the filtration is further led to the additional reverse osmosis (RO) filtering equipment 4 which purifies the permeate and produces commercially clean (=clean in the technical sense of the word) water. At this stage, the dry solids content of the permeate is approximately 0.3 - 0.5 per cent. As shown in the diagram, the permeate derived from RO filter 4 is first treated by pasteurizing it in unit 6 and/or it is sterilized by UV irradiation in the UV equipment 5. Thereafter the purified permeate can be led to water tanks 7, 8, where it can be stored and further led to various processing or other uses , e.g. to an electrodialysis unit or possibly to the sewage system. The permeate is commercially clean water and the measured conductivity value is about 150 - 300 microS. After filter 3, the permeate may also be led to a separate tank for saliferous water where it is stored as long as desired. From the storage tank the permeate can be reintroduced e.g. to the salt brine processing. It is a preferred solution to mix 23 the clean water resulting from the process with condensation water. The condensation water can be led directly to waterways or to a closed system. With reference now to the application and example in Fig. 2, the treatment of the permeate is for the most part similar to that described above. In this application also the retentate is being treated. In this method, the retentate flowing from filter 3, its temperature being about 20°C, is heated by heat exchanger 9 to about 35°C- 45 °C, preferably to reach a temperature of about 38°C. The dry solids content of such a retentate is about 24 per cent. It should be mentioned that an evaporator may be used instead of a NF filter. Next, the retentate is centrifugalized by centrifuge 10 so as to eliminate crystals, and it is then led to storage tank 11. Next, the retentate, i.e. whey is led to electrodialysis module 12, where it is desalinated. The salt content of the whey emitted out of this equipment depends on the performance of the desalination process. The whey is led away 24 and the resulting saliferous water (dry solids content 1.1 - 1.3%) is led to intermediate tank 13 and cooled to reach a temperature of about 20°C, whereafter it is led to micro- and/or nanofiltration module 14. The permeate herefrom is further led to reverse osmosis (RO) filter 15, whereupon the dry solids content of the permeate is about 0.3 - 0.5 %. Thereafter the permeate is led - as described above - after pasteurization and/or UV irradiation to storage tanks 7, 8, where also condensation water may be led. In an alternative process, the permeate is led directly from NF 3 to RO filter 4 and further to storage tanks 7,8 after pasteurization and/or UV-irradiation. In the third application and example of the invention the flow of the process is mostly similar to the example refened to in Fig. 2. In this application the brine (=saliferous water) is led from intermediate storage tank 13 to precipitation tank 16 where it is precipitated by adding sodium hydroxide (NaOH) and saliferous mother liquid. The resulting solution is centrifugalized by centrifuge 17, and the resulting solution is led to intennediate tank 18, while the resulting calcium phosphate deposit is led to tank 19. From tank 18 the solution is led to nanofilter 21, where from the resulting permeate is led to additional filter 22 and further in the manner described earlier. With such a procedure the calcium and the phosphate can be recovered and die amount of precipitating ingredients is reduced, thereby not fouling NF 21 and thus improving its performance and the etønination of phosphorus; most of the phosphorus is discarded together with the deposit during centrifugalization. The invention is not restricted to the preferred applications presented here; it may vary within the general framework and inventional idea incorporated in the following claims.

Claims: CLAIMS: 1. A method for treating whey, in which method the separated whey is led to pasteurizing unit ( 1 ), from the pasteurizing unit to nano- or microfiltration unit (2), from where the retentate of the whey is transferred to further processing and the pemieate is led elsewhere, characterized in that the pemieate is led to additional filter (4) and that the permeate is treated in the additional filter so as to purify it. 2. A method as claimed in claim 1, characterized in that the permeate is treated in the additional filter (4) by means of reverse osmosis. 3. A method as claimed in claim 2, characterized in that the permeate is sterilized by UV light (5) after the additional filter. 4. A method as claimed in claims 2 or 3, characterized in that the permeate is pasteurized (6) after the additional filter. 5. A method as claimed in one of claims 2 to 4, characterized in that the permeate is led to water tank (6) and fiirther into process use. 6. A method as claimed in one of claims 1 to 5, where the retentate part of the whey is heated by heat exchanger (9), and it is centrifugalized by centrifuge (10) and then led to storage (11), characterized in that the retentate is led from the storage to electrodialysis unit (12), where it is treated by electrodialysis so as to reduce the salinity of the whey, and the saliferous water is led through inteπnediate tank (13) to nano- or microfiltei unit (14). 7. A method as claimed in claim 6, characterized in that the saliferous water is led from intermediate tank (13) to precipitation tank (16), where it is precipitated by adding sodium hydroxide (NaOH), and the resulting solution is centrifugalized by centrifuge (17), and the resulting solution is led to intermediate tank (18) while the resulting calcium phosphate deposit is led to another tank (19). 8. A method as claimed in claim 7, characterized in that from the intermediate tank ( 18) the solution is led to nano- or microfiltration unit (21 ), and the resulting permeate is led to additional filter (22). 9. A method as claimed in one of claims 1 to 8, characterized in that the clean water derived from the process is mixed (23) with condensation water, thereby producing water compatible with enviromnental requirements wlύch is discharged directly into waterways or led to a closed system.

Inventors: JOLKIN VEIKKO, JOLKIN, VEIKKO
Applicants: JOLKIN VEIKKO, JOLKIN, VEIKKO
Application year: 1997
Main classification: B01D61
IPC codes: A23C9, A23J1, B01D61, C02F1