Telescoping deployable antenna reflector and method of deployment

Abstract: A telescoping deployable mesh antenna reflector for space communication applications and a method of deployment is provided. The antenna reflector includes a plurality of telescoping radially extending ribs (12,14,16) between which a plurality of interconnected guylines (38) are secured to form a wire truss structure. The telescoping radially extending ribs include pivotally coupled inner (14) and outer ribs (16) that are collapsed and folded to stow the antenna. A highly reflective wire woven mesh (40) is connected to the front surface of the wire truss structure with flexible radially extending strip members allowing for folding and telescoping of the antenna reflector.

Description: BACKGROUND OF THE INVENTION 1. Technical Field: This invention relates generally to compact antenna system structures and, more particularly, to a compact telescoping deployable antenna reflector structure. 2. Discussion of the Related Art: Antenna systems generally employ a reflector which serves as a ground plane to direct energy into a desired pattern. Antenna reflectors for space-related applications such as communication satellites are generally required to be relatively compact, lightweight, and capable of withstanding the exposure of a severe orbital environment. In addition to these design constraints, the reflector must meet stringent distortion requirements in order to attain desired performance requirements which are related to the aperture of the reflector. Over the last several years, it has been a goal of the space industry to reduce the costs of both commercial and military satellite applications. One of the methods used to achieve this goal has been a shift from the use of large lift vehicles such as the Titan class vehicle or the Space Shuttle to medium launch vehicles such as the Atlas or Delta class vehicles. Because of space constraints accompanying this shift to smaller class vehicles, satellite antenna systems must be packaged more efficiently in order to retain the size of a given aperture so as to prevent experiencing a loss in performance. Antenna systems have generally been provided which meet the design constraints for large lift vehicles to a limited extent and for a limited frequency range. The document Digest of the antennas and propagation society international symposium, June 19-24, 1994, vol.2, 19 June 1994, T. Takano et al: "A tension-truss deployable antenna for space-use and its obtainable characteristics", pages 878-881 (D1) discloses an deployable antenna structure. Six masts extend themselves and thereby pull out cables, which are finally tensioned to form trusses and fixing points for a mesh of gold-plated-molybdenum. Opposite to this reflecting surface mesh, the antenna further includes a backside mesh to put up all cables between these meshes. D1 does not disclose how the extendable arms are elongated. Patent Abstracts of Japan, vol.014, n°.553(E-1010), 7 December 1990, JP2237202 discloses an antenna with expanding arms coupled by rotary hinges and supporting mirror faces. The expanding arms are coupled to an extending boom by expanding wires. The extending boom elongates itself to pull the expanding arms upward. After the arms are completely lifted the expanding wires are cut. The unfolding of the arms is caused by springs located at the rotary hinges. After deployment the rotary hinges are locked. US-A-4 352 113 shows a foldable antenna reflector with a plurality of arms and frame elements. The frame elements are connected to a solid base and opened by rods on a nut of a rotating screw at the axis of the reflector. Each of the arms is articulated at the end of a respective frame element and opened by cables and pulleys to project angularly with respect to the axis. Thus the structure forms a sort of a cradle, in the concavity of which the unfolded reflector dish is disposed. Mesh materials have been employed to serve as a reflector's ground plane material, and deployment schemes have been provided for allowing a reflector to collapse within a relatively small space when not in use. However, the use of mesh materials requires precise surface settings to eliminate undesirable losses, and current mesh reflectors have not obtained the lowest possible losses. For example, the use of a wire mesh material in combination with current deployment schemes allows a reflector to fold to thereby stow and unfold to thereby be deployed. Unfortunately, by putting multiple folds into the reflector to reduce the stowed height of the antenna system, the stowed diameter of the antenna system is correspondingly increased. It is therefore desirable to provide a compact deployable antenna reflector for use with medium launch vehicles having a reduced stowed height and diameter without reducing the reflector aperture and performance. More particularly, it is desirable to provide a telescoping antenna reflector that telescopes and unfolds when deployed, is lightweight, exhibits low losses, and meets the design constraints required for space communication applications and the like. SUMMARY OF THE INVENTION In accordance with the teachings of the present invention, an antenna reflector and method for deploying the same is disclosed. The antenna reflector includes a telescoping support assembly which includes a plurality of telescoping radially extending ribs. A plurality of interconnected guylines positioned between each of the telescoping radially extending ribs form a wire truss structure under tension having a reflector surface. A reflective wire woven mesh substantially covering the reflector surface of the wire truss structure is connected thereto and the telescoping support assembly. The telescoping support assembly includes a telescoping mast which is coupled to the plurality of telescoping radially extending ribs such that as the mast is elongated from a stowed non-elongated position to an elongated position, the each of plurality of ribs is elongated from the stowed non-elongated position to the elongated position. Each of the telescoping radially extending ribs includes an inner rib, having a first and a second end, and an outer rib, having a first and a second end. The first end of each of the inner ribs are pivotally coupled to the second end of each of the outer ribs for folding the inner and outer ribs to stow the antenna. A cylindrical hub having an opening therein for receiving the telescoping mast and having the first end of each of the outer ribs pivotally connected thereto is adapted to slide along the mast to thereby fold and unfold the inner and outer ribs. BRIEF DESCRIPTION OF THE DRAWINGS The various advantages of the present invention will become apparent to those skilled in the art after reading the following specification and by reference to the drawings in which: Fig. 1 is a schematic diagram illustrating a telescoping deployable mesh antenna reflector in accordance with the present invention; Fig. 2 is a schematic diagram illustrating the telescoping deployable mesh antenna reflector in a stowed non-extended position in accordance with the present invention; Fig. 3 is a schematic diagram illustrating the telescoping deployable mesh antenna reflector in an extended position in accordance with the present invention; Figs. 4A through 4F are schematic diagrams illustrating the deployment sequence of the telescoping deployable mesh antenna reflector in accordance with the present invention; Fig. 5 is an exploded perspective view of a fastening mechanism of the telescoping radially extending ribs in accordance with the present invention; Figs. 6A through 6G are schematic diagrams illustrating the telescoping sequence of a telescoping radially extending rib in accordance with the present invention; Fig. 7 is a cut away view of the telescoping deployable mesh antenna reflector illustrating the wire truss structure in accordance with the present invention; Fig. 8 is a view, about section 8 of Fig. 1, illustrating the flexible radially extending strip members for gore attachment in accordance with the present invention; and Fig. 9 is a cutaway section of the flexible radially extending strip member in accordance with the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention or its application or uses. The present invention is particularly concerned with providing a telescoping deployable antenna reflector for space communication applications having a reduced stowed height and diameter compared to prior antenna reflectors with the same size reflector aperture. Turning to Fig. 1, a deployable mesh antenna reflector 10 is shown therein. In general, the antenna reflector 10 includes a wire woven mesh 40 fastened to a telescoping deployable support assembly 11. More particularly, the support assembly 11 includes a plurality of telescoping radial extending ribs 12 which provide structural support. Each of the of the ribs 12 includes an inner rib 14 and an outer rib 16. The inner ribs 14 each include a first end 18 and a second end 20. Similarly, each of the outer ribs 16 includes a first end 22 and a second end 24. The inner and outer ribs 14 and 16 are folded. And the strut members 26 fold against outer ribs 16. Each of the first ends 18 of the inner ribs 14 are connected to a common cylindrical shaped hub 28. The hub 28 has an opening 30 disposed therein for accepting a telescoping cylindrical-shaped mast 32. Each of the plurality of telescoping radial extending ribs 12 includes a pair of front and rear spreader bars 34 and 36 located at the second end 24 thereof. The support assembly 11 of the reflector 10 further includes a plurality of wires or guylines 38 which further define and maintain the shape of the reflector 10. In addition, the plurality of guylines 38 substantially increase the structural stiffness and form a stable wire truss structure to which the wire mesh surface 40 is fastened. As a result of this configuration, the plurality of ribs 12 form a like number of gores 42. Each gore 42 includes a plurality of precisely interconnected surface setting guylines 38 which span the plurality of telescoping radial extending ribs 12 and the spreader bars 34 and 36. As such, the surface setting guylines 38 form a substantially parabolic-shaped support structure to which the wire mesh material 40 is fastened. The antenna reflector 10 is deployable in that it may be fully deployed as shown in Fig. 1, or the plurality of telescoping radial extending ribs 12 and spreader bars 34 and 36 may be collapsed, folded and thereby stowed as shown in Fig. 2. When stowed, each of the inner and outer ribs 14 and 16 and spreader bars 34 and 36 are collapsed and fold up against the collapsed mast 32. The inner and outer ribs 14 and 16 are folded. And the strut members 26 fold against outer ribs 16. As a result, the antenna reflector 10 may be stowed within a small space when not in use, and this is an important feature for space related applications especially where medium launch vehicles are employed due to reduced payload capabilities of such vehicles. Turning to Fig. 3, the antenna reflector 10 is illustrated in an elongated position. The telescoping mast 32 is coupled to the telescoping radially extending ribs 12 such that as the mast 32 is elongated from the stowed non-elongated position, as shown in Fig. 1, to the elongated position, each of the telescoping radially extending ribs 12 is elongated from the stowed non-elongated position to the elongated position. In order to telescope, each of the inner ribs 14 include inner tube segments 44 that telescope outward from within outer tube segments 46. Similarly, each of the outer ribs 16 include inner tube segments 48 that telescope outward from within outer tube segments 49. Each of the inner and outer ribs 14 and 16 include fastening mechanisms 50 which secure the ribs 12 in the extended position. The operation of the fastening mechanisms 50 will be discussed in detail below. As will be apparent to one skilled in the art, the ability of the antenna reflector 10 to telescope from the stowed non-elongated position illustrated in Fig. 1, to the elongated position illustrated in Fig. 2, reduces the stowed height of the antenna reflector 10 without increasing the stowed diameter. As discussed above, this is an important feature for space related applications where the size of payloads are limited. Figs. 4A through 4F schematically illustrate the deployment sequence for deploying the antenna reflector 10. In order to carry out the deployment sequence, the hub 28 and the mast 32 employ a motor coupled to a cable drive (not shown) which when actuated in conjunction with various pulleys and the guylines 38, drive the hub 28 and the mast 32. Fig. 4A illustrates the antenna reflector 10 in the stowed non-elongated position. Each of the telescoping radially extending ribs 12 are in a collapsed stowed non-elongated position, and the hub member 28 is located at a lower end 52 of the mast 32 which is also collapsed. As shown in Fig. 4B, the mast 32 as well as the ribs 12 telescope or an elongated upwards to the elongated position. Thereafter, as illustrated in Fig. 4C, as the hub 28 moves along the mast 32 towards a top end 54, the plurality of radially extending ribs 12 release and rotate outward from the mast 32 and thereby partially unfold. As shown in Fig. 4D, the hub 28 continues to move along the mast 32 such that the outer ribs 16 release and rotate about the pivot arm 76 away from the inner ribs 14. Turning to Fig. 4E, as the hub 28 continues to move along the mast 32, the spreader bars 34 and 36 as well as the strut members 26 are released and thereafter extend outward from the ribs 12. Lastly, as the hub member 28 continues toward the top end 54, the outer rib members 16 complete the a final rotation outward from the inner ribs 14 to a final deployed position. At this point, the antenna reflector 10 is fully deployed and produces a sufficient load to provide an appropriate shape for the mesh surface 40. During the deployment sequence, slack in the various guylines 38 is taken up so as to produce a rigid support assembly for the mesh surface 40. Turning to Fig. 5, an exploded perspective view of a representative fastening mechanism 50 for the inner ribs 14 or the outer ribs 16 is illustrated. The fastening mechanism 50 includes an end fitting 56 and an end cap 58 which are aligned by locating pins 59 and coupled by a plurality of fasteners 60. When used in conjunction with the outer ribs 16, the end fitting 56 is coupled to one of the outer tube segments 48. It should be noted that the fastening mechanisms 50 operate in a similar manner in conjunction with the inner ribs 14. The fastening mechanism 50 further includes three pawl latches 66 and a c-spring member 68. When the antenna 10 is in the stowed non-elongated position, the c-spring 68 and the latches 66 are located within a recess 71 formed in the end fitting 56. A telescoping tube member 72 and a guide tube member 70 facilitate the telescoping of the inner tube segment 48 from within the outer tube segments 49 during the above-discussed deployment sequence. The telescoping tube member 72 includes integral guide rails 73 upon which the latches 66 slide. The guide tube member 70 includes raised portions 74 and 75 between which the latches 66 are received when the outer rib 16 telescopes from the stowed non-elongated position into the elongated position illustrated in FIG. 2. Figs. 6A through 6B illustrate the latching sequence that occurs during the deployment sequence as discussed above in conjunction with Figs. 4A through 4F. Referring to FIG. 6A, one of the outer ribs 16 is shown in a non-elongated position with the latches 66 and c-spring member 68 preloaded within the end fitting 56. As illustrated in FIGS. 6B and 6C, during the telescoping sequence, the inner tube segment 48 and telescoping tube member 72 and guide tube member 70 telescope outward in a direction indicated by arrow A from within outer tube member 49. Turning to FIG. 6D, prior to reaching the deployed position, the c-spring 68 forces the latches 66 into the area between the raised portions 74 and 75. With reference to FIG. 6E, the inner tube segment 48 and the tube member 70 continue to telescope outward until the latches 66 bottom out against raised portion 75 as shown in Figure 6F. Lastly, Figure 6G shows tension from the guylines 38 reverse the direction of travel of the inner tube segment 48 and tube member 70 until the latches 66 bottom out and rest against the raised portion 74. At this point in the deployment sequence, the outer rib 16 is securely locked in the deployed extended position. Referring again to FIG. 5, in order to unlock the inner rib 14 and outer rib 16, a wedge shaped tool (not shown) is inserted within openings 81 in the end cap 58 for engaging ramp shaped slots 79 in the latches 66. This forces the latches 66 and c-spring 68 away from the surface of the tube member 70 allowing ribs 14 and 16 the raised portions 74 and 75 to slide past the latches 66. This allows the rib 16 to be collapsed into stowed non-elongated position. Fig. 7 illustrates in detail one of the gores 42 of the antenna reflector 10. As shown, when deployed, the hub 28 is positioned near the top end 54 of the mast 32. As discussed above, the gore 42 includes a wire truss structure having a plurality of surface settings guylines 38 which are connected and remain under tension between a pair of telescoping radially extending ribs 12a and 12b to define a reflector and rear surface. The various surface setting guylines 38 include a pair of front radial catenary guylines 80a and 80b which extend from an upper or front position near the hub 28 rearwardly outward toward the tip of the spreader bars 34a and 34b. A first pair of rear radial catenary guylines 82a and 82b are also included which extend radially outward about the rear surface of the gore 42 from the hub 28 to the second ends 20a and 20b of inner ribs 14a and 14b. A second pair of rear radial catenary guylines 84a and 84b are included which extend radially outward about the rear surface from the first ends 22a and 22b of the outer ribs 16a and 16b to the second ends 24a and 24b of the outer ribs 16a and 16b. The rear radial catenary guylines 82a and 82b as well as 84a and 84b are essentially located in the rear surface plane of the gore 42 directly below the front radial catenary guylines 80a and 80b on the reflector surface of the gore 42. A plurality of front cross-catenary guylines 86 are connected between the pair of front radial catenary guylines 80a and 80b on the reflector surface of the gore 42. Likewise, a plurality of rear-cross catenary guylines 88 are connected across the plurality of rear radial catenary guylines 82a and 82b as well as across rear radial catenary guylines 84a and 84b on the rear surface of the gory 42. In addition, a plurality of drop ties 90 are connected between the front radial catenary guylines 80a and 80b and the rear radial catenary guylines 82a, 82b, 84a and 84b. Furthermore, a plurality of drop ties 90 are connected between the front cross-catenary guylines 86 and the rear cross-catenary guylines 88. As a result, the front radial catenary guylines 80a and 80b and the front cross-catenary guylines 86 form the reflector surface of the gore 42. The rear cross-catenary guylines 88 and rear radial catenary guylines 82a, 82b, 84a and 84b form the rear surface of the gore 42 which is connected to the reflector surface with the plurality of drop ties 90. As illustrated in Fig. 1, the wire woven mesh material 40 is then essentially fastened to the reflector surface of each of the plurality of gores 42 to form the antenna reflector 10. The conglomerate of surface setting guylines 38 thereby operate to provide the precise antenna reflector surface setting necessary for minimizing various reflector losses by controlling the shape or contour in each gore 42. With reference to Fig. 8, in order to precisely maintain the desires surface setting of the gore 42, various surface setting guylines 38 are connected together or fastened with a plurality of integral fitting assemblies 100. Figs. 1 and 8 illustrate the location of one of the integral fitting assemblies 100. A front radial catenary guyline 80 extends through the integral fitting 100 and the front-cross catenary guylines 86 are coupled to one another via the integral fitting assembly 100. The wire woven mesh material 40 from two adjoining gores 42 are connected to the reflector surface of the reflector 10 with radially extending strip members 102a and 102b. The members 102a and 102b are made from a flexible material such as Nomex fabric and are located at the intersection of the adjoining gores 42. As illustrated, the front radial catenary guyline 80 extends through sleeves 108 in the radial strip 102a and sleeves 122 in radial strip 102b. The radial strips are in turn secured to the mesh material 40 of the gores 42. The wire woven mesh material 40 is a highly reflective gold plated molybdenum wire woven into an approximately 28 to 32 openings-per-inch mesh knit pattern. This wire woven mesh material 40 provides for ultra-low signal loss at high frequencies. The very low signal loss mesh surface allows for a wider spacing of the drop ties 90 while maintaining minimal signal loss requirements. It is believed that mesh knit patterns having less than 28 openings-per-inch are disadvantageous because the spacing of the drop ties 90 would not be practical, while patterns having greater than 32 openings-per-inch are likewise not preferred because of high mesh stiffness. The use of the radial strips 102a and 102b to connect the gores 42 allows for the folding of the inner and outer ribs 14 and 16 in order to stow the reflector 10 and allows for the deployment scheme illustrated in Figs. 4A - 4F to be utilized. Previous antenna reflectors included rigid radial strip members which would not permit such folding and unfolding of the antenna reflector which, in turn, increased the storage volume of such previous reflectors. Fig. 9 is a cutaway view of a section of the radial strip 102a. The radial strip 102a includes a sleeve portions 108a and 108b with a notch 110 located therebetween. The mesh surface 40 (not shown) is secured between an overlap section 112 including portions 114 and 116. A black polyurethane adhesive 120 is located between the portions 114 and 116 as well as around the edges of the notch portion 110. From the foregoing, it can be seen that compared to prior deployable antenna reflectors, the telescoping deployable antenna reflector 10 has a reduced stowed height and diameter when compared to prior antenna reflectors having a same size aperture. An additional advantage of the present invention is that the antenna reflector 10 may be folded about itself due to the use of the flexible radial strip members which again allows the stowed volume of the antenna reflector 10 to be minimized.

Claims: An antenna reflector comprising: a foldable telescoping support assembly including a plurality of radially extending ribs (12, 14, 16), each of the plurality of radially extending ribs (12, 14, 16) including an inner rib (14) having a first (18) and a second end (20), and an outer rib (16) having a first (22) and a second end (24), the second end (18) of each of the inner ribs (14) being pivotally coupled to the first end (22) of each of the outer ribs (16) by a strut member (26) to enable the inner and outer ribs (12, 14, 16) of each of the plurality of telescopically radially extending ribs (12, 14, 16) to be folded to a position longitudinally adjacent one another; a plurality of interconnected guylines (38) positioned between each of the radially extending ribs (12, 14, 16) to form a wire truss structure under tension having a reflector surface; and a reflective wire woven mesh (40) connected to the reflector surface of the wire truss structure, characterized in that the radially extending ribs (12, 14, 16) are telescoping ribs which telescope from a stowed non-elongated position to an elongated position during deployment of the reflector. The reflector as defined in Claim 1, wherein the telescoping support assembly further includes: a telescoping mast (32) which is coupled to the plurality of telescoping radially extending ribs (12, 14, 16) such that as the mast (32) is elongated form a stowed non-elongated position to an elongated position, each of the plurality of telescoping radially extending ribs (12, 14, 16) is elongated from a stowed non-elongated position to an elongated position. The reflector as defined in Claim 2, further comprising: a cylindrical hub (28) having an opening therein for receiving the telescoping mast (32) and having the first end (18) of each of the inner ribs (14) pivotally connected thereto, the hub (28) being adapted to slide along the mast (32) to thereby fold and unfold the inner and outer ribs (12, 14, 16). The reflector as defined in Claim 3, wherein the radially extending ribs (12, 14, 16) are folded and the antenna therefore stowed when the hub (28) is located at one end position on the telescoping mast (32), and the radially extending ribs (12, 14, 16) being unfolded and the antenna thereby deployed when the hub (28) slides towards an opposite end position on the telescoping mast (32). The reflector as defined in Claim 2, wherein the telescoping support assembly further comprises: a first and a second spreader bar (34, 36) extending from the second end of each of the outer ribs (16) of the telescoping radially extending ribs (12, 14, 16). The reflector as defined in Claim 5, wherein the wire truss structure further includes a rear surface which is connected to the second end (24) of the plurality of outer ribs (16) and wherein the reflector surface is connected to the first spreader bar (34), the reflector and rear surfaces being connected therebetween with a plurality of drop tie guylines (38). The reflector as defined in Claim 1, wherein the wire woven mesh (40) is connected to the reflector surface of the wire truss structure by a plurality of flexible radially extending strip members (102a, 102b). The reflector as defined in Claim 2, wherein each of the plurality of telescoping radially extending ribs (12, 14, 16) includes at least one fastening mechanism (50) that securely fastens each of the ribs (12, 14, 16) elongated from the stowed non-elongated position to the elongated position, and wherein the fastening mechanisms (50) include a plurality of spring actuated latches (66). The reflector as defined in Claim 1, wherein the wire woven mesh has approximately 28 to 32 openings-per-inch. The reflector as defined in Claim 9, wherein said wire woven mesh comprises gold plated molybdenum. A method for deploying a mesh antenna reflector, said method comprising the steps of: providing an antenna reflector according to one of the preceding claims; actuating the telescoping support assembly such that each of the plurality of telescoping radially extending ribs (12, 14, 16) is elongated from a stowed non-elongated position to an elongated position; rotating the inner and outer ribs (12, 14, 16) from the elongated position to a first rotated position; rotating the outer ribs (16) from the first rotated position to a second rotated position; and rotating the outer ribs (16) from the second rotated position to a final rotated position. The method for deploying a mesh antenna reflector of Claim 11, further comprising the step of: securing each of the plurality of telescoping radially extending ribs (12, 14, 16) in the extended position with a plurality of fastening mechanisms (50). The method for deploying a mesh antenna reflector of Claim 11, further comprising the step of: re-stowing the antenna reflector by unsecuring the plurality of telescoping radially extending ribs (12, 14, 16) and collapsing the ribs (12, 14, 16) to the stowed non-elongated position.

Inventors: ACKER ROY M, DONCOV STEPHEN A, JOSEPHS MICHAEL J, ACKER, ROY M., DONCOV, STEPHEN A., JOSEPHS, MICHAEL J.
Applicants: TRW INC, TRW INC.
Application year: 1997
Main classification: H01Q15
IPC codes: H01Q15