Side pocket mandrel for gas lift wells and method for its manufacturing

Abstract: A side pocket mandrel for use in gas lift wells has an orientation housing (52), which in turn has an orienting slot (60) and guide surfaces (64) integrally formed with the orientation housing. The orientation housing is preferably machined out of a single piece of metal. The orientation housing (52) is then welded onto the remainder (54) of the side pocket mandrel (50). A side pocket mandrel made in this manner has less area for crevice corrosion, can be made stronger so that it is less prone to breakage, and has a reduced risk of the orientation housing (52) breaking loose from the interior walls of the mandrel (50).

Description: This invention relates to a side pocket mandrel for use, for example, in gas lift wells, and to an orientation housing for the pocket mandrel. Side pocket mandrels have long been used in the industry to house well flow control devices, such as valves. These mandrels are referred to as "side pocket" because the valve is housed in a valve pocket section that is offset from the main bore diameter. By having the valve pocket section offset in the side pocket, tools travelling up and down the hole are less likely to accidentally strike the valve. A tool striking the valve could damage or otherwise render it inoperative. The damaged valve would then have to be replaced, an expensive and time consuming process during which the well would not be producing. Modern side pocket mandrels house the valve in a side pocket section, to further protect the valve and prevent passing tools from damaging the valve. The side pocket section has a small hole in its top to allow appropriate tools, known as kickover tools, to enter the housing to interact with the valve. Tools used to insert, remove or otherwise interact with the valves in the side pocket mandrels are referred to as "kickover" tools. Kickover tools must be properly rotationally oriented in the flowbore to be activated for entrance into the side pocket section. To orient the kickover tools, the upper end of the mandrel traditionally has an orienting sleeve that snugly fits inside the mandrel. This sleeve is typically provided with a pair of guide surfaces that are generally helical in shape, leading from a point at the lower end of the sleeve upwardly to the lower end of a longitudinally-aligned orienting slot. This sleeve is generally cylindrical in shape, similar to the upper end of the mandrel, and fits snugly therein. In some cases, the slot in the sleeve may pass completely through the longitudinal length of the sleeve. In other mandrels, the slot may be provided with an end or shoulder, and in some cases this shoulder completely blocks the slot. Such a shoulder at the upper end of the slot is utilized in activating a kickover tool after it has first been oriented. The slot must be long enough so that the kickover tool can be kept properly aligned while the entire tool is pulled up past the opening to the side pocket section, and to maintain alignment of the kickover tool once activated and subsequently lowered to insert the kickover tool into the side pocket section. Kickover tools of the orienting type are provided with an orienting key sufficiently narrow to enter the orienting slot in the orienting sleeve and have an abrupt upwardly facing shoulder thereon. When this abrupt shoulder engages the orienting sleeve, it will follow one of the guide surfaces causing the kickover tool to rotate about its longitudinal axis until the key becomes aligned with and enters the slot, thus orienting the kickover tool with respect to the side pocket mandrel, i.e., positioning the kickover tool for insertion into the entrance of the side pocket section of the side pocket mandrel. In some case, as where wireline equipment is used, the same abrupt shoulder of the orienting key also engages the shoulder in the slot, and further movement of the kickover tool causes it to be activated such that a portion thereof is shifted laterally into alignment with the entrance of the side pocket section of the side pocket mandrel. In the prior art, the orienting slot is always wholly contained within the orienting sleeve, and the interior wall of the outer mandrel housing is uniformly smooth. The orienting sleeve is placed within the outer mandrel housing during construction of the side pocket mandrel. The sleeve must be long enough to provide a slot of sufficient length to allow the kickover tool to be fully activated and vertically positioned with respect to the side pocket section. That is, not only must the kickover tool be properly aligned, it must also be moved upward sufficiently so that the lower end of the kickover tool can enter the side pocket section. During construction of the prior art side pocket mandrels, after the orienting sleeve is inserted and positioned inside the outer mandrel housing, the sleeve is welded to the interior wall of the outer mandrel housing, and the mandrel is welded shut, sealing the sleeve inside the outer mandrel housing. Even though the sleeve fits snugly inside the outer mandrel housing, where the surfaces of the two parts meet creates suitable locations for crevice corrosion. Such corrosion can lead to mechanical failure. Another problem with prior art side pocket mandrels is that the orienting sleeve can sometimes become detached from the walls of the mandrel, due to corrosion of its welds, the force of a tool striking it, or a combination of the two. When this happens, the orienting sleeve can become misaligned, or travel downhole, and not only must the side pocket mandrel be replaced, the orienting sleeve must sometimes be fished out of the hole. As the side pocket mandrel is part of the production string, it is imperative that the side pocket mandrel not mechanically fail or have to be replaced or else production will have to be stopped while the entire production string is pulled and the mandrel replaced. We have now devised a side pocket mandrel which can be so made as to have less area for crevice corrosion present and be less prone to breakage than prior known mandrels. US 4,440,222 discloses a side pocket mandrel having an orienting sleeve therein with improved guide surfaces for more reliably orienting a kick over tool with respect to the mandrel preparatory to installing a flow control device in or removing such a device from the mandrel's offset receptacle bore. US 4,524,833 discloses apparatus and methods for installing a well tool device in the offset receptacle of a side pocket mandrel in predetermined oriented relation therein. US 4,106,564 discloses a mandrel for use in a well tubing in which the mandrel body has an open bore for alignment with the well tubing and a side pocket offset from the open bore for receiving flow control devices. US 4,325,431 discloses a subsurface safety valve having a closure member which is yieldably urged to a position closing a bore through a mandrel connected as part of a well tubing string, but adapted to be opened by means of a piston carried by a wire line retrievable tool landed within a pocket to one side of the bore and moveable in a direction to open the closure member in response to the supply of control fluid to one side thereof from a remote source. According to one aspect of the present invention, there is provided an orientation housing for use in a side pocket mandrel for use in oil and gas well production, as defined in claim 1. According to another aspect of the present invention, there is provided a method of manufacturing a side pocket mandrel as defined in claim 6. In accordance with the present invention, instead of having a separate orienting sleeve that is inserted into two sections of the mandrel housing as in the prior art, the present invention utilises an orienting "sleeve" integrally formed with the upper section of the mandrel, this piece being called an orientation housing. This is preferably accomplished by machining the orientation housing, which contains the upper section of mandrel housing and the orienting guide surfaces and slot, all from a single piece of metal. This eliminates completely the possibility of crevice corrosion between an orienting sleeve and an upper section of mandrel housing, as well as the possibility of the orienting sleeve separating from the inner wall of the mandrel. The orientation housing can also be formed by any number of other well known methods in the industry, such as forging. In the orientation housing of the invention, the slot is integrally formed inside the orientation housing, and only the guide surfaces of the orientation housing having a smaller diameter. The weld point for closing up the mandrel is much closer to the guide surfaces than in the prior art. The closer this weld is to the guide surfaces, the less lateral stresses will impinge on the guide surfaces during lateral loading, and the less likelihood of breakage of the mandrel housing at this critical junction in the mandrel. In order that the invention, and its relation to the prior art, can be more fully understood, reference is made to the accompanying drawings, wherein: FIG. 1A is a cross-sectional view of a portion of a prior art side pocket mandrel. FIG. 1B is a side elevation view of a prior art orientation sleeve. FIG. 2 is a fragmentary side elevation view of a portion of a prior art kickover tool showing an orienting key. FIG. 3 is a cross-sectional view of a portion of an embodiment of a side pocket mandrel according to the present invention. FIG. 4A is a side view of an embodiment of orientation housing of the present invention. FIG. 4B is a cross-sectional view of the embodiment of orientation of housing of FIG. 4A. FIG. 4C is a bottom view of an orientation housing of FIGS 4A and 4B. In the following description, the terms "upper," "upward," lower," "below," "downhole" and the like, as used herein, shall mean in relation to the bottom, or furthest extent of, the surrounding wellbore even though the wellbore or portions of it may be deviated or horizontal. Where components of relatively well known design are employed, their structure and operation will not be described in detail. Referring now to FIGS. 1A and 1B, which is a prior art embodiment, it will be seen that the side pocket mandrel is indicated generally by the numeral 10. It is thus shown provided with an outer mandrel housing 11 having a full-opening bore extending therethrough from end to end and a side pocket bore 13 extending alongside the main bore 12 and with means at its upper end for attachment to a string of well tubing (not shown). Near its upper end, the mandrel is provided with an orienting sleeve 20 which has a bore 22 which surrounds the main bore 12 through the mandrel. The orienting sleeve 20 is provided with a longitudinal orienting slot 24 having a downwardly facing shoulder 25 at the upper end thereof which blocks the slot. Sleeve 20 is further provided with a pair of downwardly facing guide surfaces 26 which are directed upward toward the lower end of the slot 24. These guide surfaces are engageable by an orienting key of a kickover tool (See FIG. 2). The guide key 32, upon engaging one of the guide surfaces, will follow it, causing the kickover tool 30 to rotate about its longitudinal axis until its orienting key becomes aligned with and enters the orienting slot 24. When the orienting key is in the orienting slot, the kickover tool is properly oriented in the side pocket mandrel with respect to the side pocket bore 13. Once properly rotationally aligned, the entire kickover tool must be raised to a point above the side pocket bore, so that it can be inserted into the side pocket section. When the orienting key reaches the upper end of the slot, its filler piece 34 engages the shoulder 25, the filler piece 34 being held in operating position by the shear pin 35. Thus, upward movement of the orienting key 32 is arrested, and further upward movement of the kickover tool will cause relative longitudinal movement between the orienting key and the kickover tool and cause the kickover tool to be activated. With the orienting key in the orienting slot, the kickover tool is correctly oriented with respect to the side pocket bore 13, and the kickover tool can be operated to install a device therein or remove a device therefrom. It should be noted that the housing itself is uniformly axially smooth around the sleeve, and that the orienting slot is wholly a part of the sleeve. Referring now to FIG. 3, in a preferred embodiment, a side pocket mandrel 50 comprises an orientation housing 52 and a lower housing 54. The orientation housing 52 is threaded at its upper end so that the side pocket mandrel can be connected into the production tubing (not shown). The primary longitudinal bore in the side pocket mandrel 50 is comparable to that of the production tubing it is attached to. The orientation housing 52 is shown in detail in FIGS. 4A - 4C. As is seen, instead of having an orienting sleeve inserted and welded into a mandrel housing, the orientation housing contains the orienting sleeve and the upper section of mandrel housing, manufactured together as a single unit. The orientation housing is formed of a single piece of metal, thereby reducing weld sites, which are likelier locations for breakage and corrosion, as well as reducing area for crevice corrosion, which can also destroy the mandrel. Use of the inventive device also precludes the possibility of having an orienting sleeve separate from the inner walls of the mandrel and move downhole. The orientation housing is preferably manufactured by machining it out of a single piece of metal. The orientation housing can also be manufactured by other methods that are well known in the industry, such as forging, as well as by welding a short orienting sleeve onto an upper section of mandrel having a slot cut internally therein, though an orientation housing created by welding two pieces together would not be as strong as the single piece design. The orientation housing 52 comprises an upper section 56 and a lower section 58. The upper section 56 has an internal slot 60 (shown in shadow) cut longitudinally along its inner wall. This slot is of sufficient length to allow kickover tools to be aligned and activated for insertion into the side pocket section. The slot 60 has a shoulder 62 at its upper end to activate the kickover tool. The lower section 58 of the orientation housing has a smaller outer diameter than the upper section 56, so that the lower section can be inserted into the lower housing 54. The lower section 58 comprises two guide surfaces 64, which can be symmetrical or asymmetrical, according to the usage of the side pocket mandrel. A single guide surface may also be used. The slot 60 that is cut along the inner wall of the upper section 56 of the orientation housing is operably aligned with the guide surfaces 64, so that the key of the kickover tool will be aligned with the slot by the guide surfaces as the kickover tool is raised through the side pocket mandrel. The lower section 58 may also contain a portion of the slot as shown at 66, though this is not necessary, and preferably most or all of the slot 60 is integrally formed inside the upper section 56 of the orientation housing, to keep the lower section 58 as short as possible. Referring now to FIG. 3, the orientation housing 52, once constructed by whatever method, is fully inserted into the lower mandrel housing 54. The orientation housing and the lower housing are then welded together as indicated by reference numeral 68. The two housings could also be joined in any number of other methods well known in the art. The fully constructed side pocket mandrel utilizing the invention then operates in a similar manner to those in the prior art. The inventive mandrel however presents far less area for crevice corrosion, and is much more resistant to breakage due to lateral loading. Further, use of the inventive side pocket mandrel completely precludes having an orienting sleeve come loose inside the mandrel. Thus it has been shown that the inventive side pocket mandrel illustrated and described herein fulfills the object of the invention set forth at the beginning of this application. The foregoing description and drawings of the invention are explanatory and illustrative thereof, and various changes in sizes, shapes, materials, and arrangement of parts, as well as certain details of the illustrated construction, may be made.

Claims: An orientation housing (52) for use in a side pocket mandrel (50) used in oil and gas well production, said orientation housing (52) having a generally circular cross-section, a primary longitudinal bore therethrough, and further comprising an upper section (56) having a longitudinally-aligned orienting slot (60), and a lower section (58) having at least one orienting guide surface (64), the or each guide surface being operably aligned with said orienting slot (60) characterised in that the slot (60) is formed on an inner surface of the upper section (56), and the lower section (58) is capable of being inserted into a second housing section (54) of said side pocket mandrel until the upper section (56) abuts against an upper end of the second housing section (54). An orientation housing according to claim 1, which is manufactured out of a single piece of metal. An orientation housing according to claim 2, which has been machined from a single piece of metal. An orientation housing according to claim 1, 2 or 3, wherein said upper section (56) has a first generally uniform outer diameter, and wherein said lower section (58) has a second, generally uniform outer diameter which is smaller than the diameter of the upper section (56). A side pocket mandrel (50) for use in oil and gas well production, which mandrel comprises an orientation housing (52) as claimed in claim 1, 2, 3 or 4, and a second housing section (54), which is operably connected to a side pocket section and to said orientation housing. A method of manufacturing a side pocket mandrel (50) comprising an orientation housing (52) and a second housing section (54), which method comprises the steps of: a. making theorientation housing (52), having a mostly uniform cylindrical longitudinal primary bore therethrough, said orientation housing having an upper section (56), with an orienting slot (60) formed on an inner surface of the upper section (56), and a lower section (58) with at least one guide surface (64); b. inserting said lower section (58) of said orientation housing into the second housing section (54) until said upper section (56) abuts an upper end of said second housing section (54), said second housing section being operably connected to a side pocket section; and c. rigidly connecting said orientation housing (52) to said second housing section (54). A method according to claim 6, wherein the orientation housing (52) is machined out of a single piece of metal. A method according to claim 6, wherein the orientation housing (52) is forged.

Inventors: SHARUM ROBERT B, SPEED DAVID L, SHARUM, ROBERT B., SPEED, DAVID L.
Applicants: CAMCO INT, CAMCO INTERNATIONAL INC.
Application year: 1996
Main classification: E21B23
IPC codes: E21B7, E21B23