Apparatus for printing on a circular section container

Abstract: Printing apparatus for a circular section container (2), for printing additions at a predetermined position on the surface of the container which has previously been printed on by a transfer drum (1). Conveyor means (15) is provided downstream of the transfer drum (1), which conveyor means holds the container against rotation while an ink-jet printer (10) prints on the circumference of the container.

Description: This invention relates to apparatus for printing on a circular section container, particularly for carrying out additional printing at a specified location on the circumference of a container which has previously been printed on its circumference by means of a transfer drum. In a conventional gravure-offset printing press, ink is transferred from an inscription roller to a transfer drum once for each printing operation, so that the inscription roller has had to be changed in order to carry out certain variable markings, for example to apply the date which has to be changed daily. This need to change the inscription roller frequently, and the necessity for multiple inscription rollers, causes much time and effort to be expended in the operation of a conventional gravure-offset printing press. On the other hand, an ink-jet printer (IJP), being capable of having its printing patterns easily changed and having high processing ability, is known as a convenient system which can easily print additions, such as a date marking, onto a container. GB-A-2250952 discloses an apparatus for printing on a circular section container. However, as shown for example in Fig. 5, circular section containers 2, which have previously been printed on their circumference by means of a transfer drum 1, rotate freely about their own axes when being conveyed in the direction A, if a conventional side-belt conveying method is employed. Consequently it is difficult to print an accurately located printing with an IJP at a specified position on the circumference of the container during such conveying. Also shown in Fig. 5 are a side belt 3, a guide rail 4, a drive pulley 5 for the side belt, and a timing screw 6. According to the present invention there is provided apparatus for printing additional matter at a predetermined position on a circular section container, which has previously been printed on by means of a transfer drum, comprising conveyor means for the container downstream of the transfer drum, said conveyor means being arranged to convey the container while holding it against rotation, and an ink-jet printer arranged to print on the circumference of the container during such conveying. With such an apparatus, since the conveyor means holds the container against rotation, when the additional matter is being printed the surface of the container is held in a constant position relative to the IJP. As the container is in a non-rotating state while being conveyed by the said conveyor means, adjustment of the printing position on the surface of the container relative to the IJP is possible, by adjusting the position of the container on the conveyor means. Thus an agreement fine-tuning guide can be provided extending parallel to the conveyor means, the length of which guide in the direction that the container is conveyed, and the contact pressure between the guide and the conveyed container, is adjustable. In the region where such an agreement fine-tuning guide is provided, the container contacts the guide and is thereby caused to rotate a small amount about its own axis. Consequently, if the length of the agreement fine-tuning guide is adjusted in the direction that the container is conveyed, and the distance between the container and the guide (effectively the contacting pressure between the container and the guide) is also adjusted, the degree of such limited rotation of the container is controlled. As a result, the position of the container relative to the IJP can be adjusted. The conveyor means is preferably a suction conveying mechanism which conveys the container while drawing it to a suction hole in a conveyor belt. It is preferred that the driving source of the conveyor belt be the same as the driving source of the transfer drum. An embodiment of the invention will now be described by way of example and with reference to the accompanying drawings, in which:- Fig. 1 is a block diagram of a printing apparatus according to the present invention; Fig. 2 is a perspective view of a suction conveying mechanism of the apparatus of Fig. 1; Fig. 3 is a sectional view taken on the line X-X in Fig. 2; Fig. 4 is a flow chart showing the control mechanisms in the apparatus of Fig. 1; Fig. 5 is a view of a conventional apparatus; Fig. 6 is a view of the suction conveying mechanism of Fig. 2; Fig. 7 is a view of an agreement fine-tuning guide; and Fig. 8 is a view in the direction F8 in Fig. 7. Referring first to Fig. 1, a belt 15 of a suction conveying mechanism is provided at a position where printing is effected by a transfer drum 1. As shown in Figs. 2, 3 and 6, the belt 15 has a multiplicity of suction holes 15a located on the centre line of the length of the belt, whilst a multiplicity of holes 21b, slightly larger than the suction holes 15a, are located on the centre line of a slide face 21a of a suction box 21. The suction box 21 is connected by a tube 17 to an air intake device 16. The belt 15 extends around rollers 23 and 24 and is driven over the slide face 21a of the suction box 21 by a drive roller 22 driven by a driving device 11, being tensioned by a tension roller 25. A printing nozzle-head 10 of an ink-jet printer 20 is fixed at right angles to the belt 15. A sensor 13, which detects and relays the positions of the additions printed on the container, and a rotary encoder 12 of the driving device 11, are connected to an interface 18 through an electric circuit, in which the interface 18 is connected to a control box 19, and the printing nozzle-head 10 is connected to the control box 19. Reference numeral 9 indicates an agreement fine-tuning guide for fine-tuning a printing position on the container 2. The agreement fine-tuning guide 9, as shown in detail in Figs. 7 and 8, comprises a cylinder-shaped member combined together with a plate-like member 42. The fine-tuning guide 9 and the plate-like member 42 are attached with screws 44 to a cover member 46 located across from the transfer drum 1. As shown in Fig. 8, the screws 44 are inserted in elongate holes 48 formed in the plate-like member 42. By adjusting the positions of the holes 48 relative to the screws 44, the pressure P applied to the container 2 between the transfer drum 1 and the guide 9 can be adjusted. In operation, in the region where the fine-tuning guide 9 is provided, the container 2, printed with the additions, touches the guide 9 and continues to move while rotating about its own axis. Therefore, when the length of the guide 9 is adjusted in the direction (Fig. 7) in which the container is being conveyed, the rotational frequency, by rotating the container on its own axis, is controlled, with the result that the position on the container 2 relative to the IJP is adjusted. The adjustment of the length of the guide 9 in the direction of the arrow L does not need to be carried out more than once. Consequently, as shown in Fig. 7, the length of the agreement fine-tuning guide 9 is adjusted in the direction of the arrow L by removing the part shown in dotted lines. The material of the conveyor belt can be, for example, nylon or cloth. The intervals between the suction holes is not limited, but it is advisable that the bottom of the container 2 is covered by at least two suction holes, in order to reliably prevent the container 2 from rotating, as shown in Fig. 2. Further, it is desirable that the suction force when operating on a polystyrene container is 600-1,200 mmAq. The control for printing the additions will be explained in detail below with reference to Fig. 4. The control box 19 causes the rotary encoder 12 to produce a pulse (Step S10), and judges whether the sensor 13 detects the container 2 or not (Step S11). When the judgment in Step S11 is NO, the flow returns to the beginning. When the judgment is YES, namely when a container 2 is detected, the counting pulse is started (Step S12), and the counting is judged whether the counting becomes a specified frequency (Step S13). When the counting is judged as YES, a signal for starting printing is outputted to the IJP printing nozzle-head 10 (Step S14), and printing takes place along one line (Step S15). The control box judges whether printing is completed or not (Step S16), and further, when the judgment is YES, the control box judges whether the specified printing, namely the additional printing for the specified marking, is completed or not (Step S17). When the judgment is NO, the flow returns to Step 12, and when the judgment is YES, the control is completed. With apparatus as described above, after printing by means of conventional gravure-offset printing, markings such as the date which changes every day can be printed at a consistent position on the surface of the container by a simple process. Further, the position of printing the additions can be easily changed by adjusting the length of the agreement fine-tuning guide in the direction in which the container is conveyed, and the contact pressure between the guide and the container.

Claims: Apparatus for printing additional matter at a predetermined position on a circular section container (2), which has previously been printed on by means of a transfer drum (1), comprising conveyor means (15) for the container downstream of the transfer drum, said conveyor means being arranged to convey the container while holding it against rotation, and an ink-jet printer (10) arranged to print on the circumference of the container during such conveying. Apparatus according to Claim 1, wherein said conveyor means (15) is a suction conveying apparatus arranged to convey the container (2) while drawing it to a suction hole (15a) in a conveyer belt (15). Apparatus according to Claim 1 or 2, further comprising an agreement fine-tuning guide (9) extending in a parallel direction to said conveyor means (15), and means for adjusting both the length of said fine-tuning guide in the direction in which the container (2) is conveyed and the distance between said fine-tuning guide and the container.

Inventors: NO SHINOCHIRO, NO, SHINOCHIRO
Applicants: YAKULT HONSHA KK, KABUSHIKI KAISHA YAKULT HONSHA
Application year: 1996
Main classification: B41F17
IPC codes: B41J2, B65G15, B41F17, B65B61