METHOD OF REDUCING EMISSIONS IN A SLIDING VANE INTERNAL COMBUSTION ENGINE

Abstract: A method for reducing the exhaust pollution emissions in a sliding vane internal combustion engine (20). First, an ultra-lean fuel-air combination is thoroughly premixed, the fuel-air combination having an equivalence ratio less than about 0.60 and a dimensionless concentration fluctuation fraction below about 0.33. After being premixed, the ultra-lean fuel-air combination is inducted into a vane cell (29), compressed, and it is then combusted at a peak compression plateau. The combusted fuel-air combination is purged after an expansion cycle. The combustion of the fuel-air combination may be initiated by autoignition.

Description: METHOD OF REDUCING EMISSIONS IN A SLIDING VANE INTERNAL COMBUSTION ENGINE DESCRIPTION BACKGROUND OF THE INVENTION FIELD OF THE INVENTION The present invention generally relates to internal combustion engines, and more particularly, to a memod of reducing emissions in a sliding vane engine wherein the vanes slide with either a radial or axial component of vane motion. DESCRIPTION OF THE RELATED ART The overall invention relates to the class of devices known as internal combustion engines. Internal combustion engines produce mechanical power from the chemical energy contained in the fuel, this energy being released by burning or oxidizing the fuel internally, within the engine's structure. However, the oxidation of hydrocarbon fuels at the elevated temperatures and pressures associated with internal combustion engines produce at least three major pollutant types: (1) Oxides of Nitrogen (NOJ (2) Oxides of Carbon (CO, CO 2 ) (3) Hydrocarbons (HC) Carbon dioxide (CO 2 ) is a non-toxic necessary by-product of the combustion process and can only be effectively reduced in absolute output by increasing the overall efficiency of the engine for a given application. The major pollutants NO x , CO, and HC contribute significantly to global pollution and are usually the pollutants referred to in engine discussions. Other pollutants, such as aldehydes associated with alcohol fuels and particulate associated with diesel engines, contribute to global pollution as well. In the last decade it has become clear that the reduction of all such pollutants is of global importance; providing an impetus for advanced research in pollution chemistry and engine design. Practical engine devices currently include piston engines, Wankel rotary engines, and turbine engines, which may be divided into two fundamental categories: positive displacement engines and turbine engines. In positive displacement engines (piston and Wankel engines) the flow of the fuel-air mixture is segmented into distinct volumes that are completely or almost completely isolated by solid sealing elements through¬ out the combustion cycle, creating compression and expansion through physical volume changes within a chamber. Turbine engines, on the other hand, rely on fluid inertia effects to create compression and expansion, without solidly isolating chambers of the fuel-air mixture. Regarding pollution emissions, turbine engines have to date offered three advantageous features in most applications: (1) lower peak combustion temperatures; (2) extended combustion duration; and (3) leaner fuel-air ratio. Because of these three features, pollution emissions of NO x , CO, and HC are normally lower in a turbine engine than a piston engine. The significantly lower peak combustion temperatures-largely provided by die leaner fuel-air ratio—reduce NO x emissions by reducing the rate of formation of NO x , while the extended combustion duration and leaner fuel-air ratio reduce CO and HC emissions through oxidation of these compounds. However, one feature of turbines has limited the magnitude of NO x reduction in most applications to date, namely that the fuel and air are not able to be adequately mixed prior to combustion. Even if me average peak combustion temperatures are low, inadequate mixing prior to combustion will significantly limit the degree of NO x reduction. Certain recent developments in the field of gas turbines, such as the turbine engines incoφorating the "Double-Cone" burner, provide sophisticated means to allow adequate premixing of fuel and air prior to combustion, and have in actual testing proven the validity of the theories supporting premixing as important to reducing NO x emissions. Thus, designs have been recently developed within the turbine engine field which simultaneously reduce NO x , CO, and HC emissions to less than 25 parts per million each, or roughly a factor of 100 below the modern spark ignition piston engine. Turbine engines, however, are not practical for many applications (e.g. automobiles) because of high cost and/or poor partial power performance, leaving positive displacement engines such as the piston and Wankel designs for these applications. Commercially available piston and Wankel designs offer poor emissions performance and require catalytic converters to reduce emissions. Even with catalytic converters, pollutant output is substantially higher than desired, being on the order of several hundred to several thousand parts per million of NO x , CO, and HC for most applications. In addition, a major drawback of the use of catalytic converters is that their effectiveness weakens over time, requiring inspection and replacement to maintain performance. In light of the foregoing, there exists a need for a method of reducing emissions in a positive displacement engine towards the scale of the aforementioned advanced turbine engines, but without the need for catalytic converters. SUMMARY OF THE INVENTION Accordingly, the present invention is directed to a method of reducing exhaust pollution emissions in a positive displacement sliding vane engine that substantially obviates one or more of the problems due to the limitations and disadvantages of the related art. Specifically, the engine is a sliding vane engine, wherein the vanes slide with an axial and/or radial component of vane motion, configured in accordance wim the present method to achieve a low or reduced emissions chemical environment with respect to NO x , CO, and HC emissions. Computer simulations have demonstrated that the present method has the potential to achieve NO x , CO, and HC levels that are all about several hundred ppm or lower-which is roughly a factor of 10 or more below current spark ignition piston engine levels~as determined by established chemical calculations. Such a chemical environment with respect to all of these pollutants is not currently practical with conventional piston engines, diesel engines of all geometries, or Wankel engines. In the context of this invention, low or reduced emissions will be defined as levels of NO x , CO, and HC below that produced by mainstream, conventional spark- ignition piston engines without catalytic converters or exhaust gas treatment. To achieve these and other advantages and in accordance with the purpose of the invention, as embodied and broadly described, the invention is a method of reducing exhaust pollution emissions in a sliding vane engine, wherein the vanes slide with an radial or axial component of vane motion, the method comprising the steps of: (1) thoroughly premixing an ultra-lean fuel-air combination, said fuel-air combination having an equivalence ratio less than about 0.60 and a dimensionless concentration fluctuation fraction below about 0.33; (2) inducting the premixed, ultra-lean fuel-air combination into a vane cell; (3) combusting the ultra-lean fuel-air combination in the vane cell at a peak compression plateau; and (4) purging the combusted fuel-air combination after an expansion cycle. With conventional positive displacement engines, a necessary tradeoff of pollutants is encountered as the result of d e fundamental chemistry governing emissions output. As an example, running a rich fuel-air ratio, which decreases NO x , can increase CO and HC emissions and vice versa, because the properties of temperature, pressure, and duration often have opposing effects on concentrations of these two sets of pollutants within the environment of such engines. Utilizing the method described for this invention as applied to die vane engine geometry, this heretofore imposition of compromise on emissions performance can be eliminated, and low levels of all major pollutants can be achieved. The steps of this method cannot be applied to conventional piston or Wankel rotary engines because the high compression duration is governed by geometrical factors and cannot be extended properly within the conventional piston and Wankel geometry. Other unique features possible with the sliding vane engine design, such as the high power density and short compression and expansion durations, further distinguish the practicality of the vane design to perform at ultra-lean fuel-air mixtures with minimal weight and maximal efficiency. The features of the present method are further summarized below in comparison to conventional engine types. Regarding the first step of the present method-premixing an ultra-lean fuel-air combination—it is noted that conventional diesel engines do not adequately premix me air and fuel prior to combustion and mus cannot achieve low NO x emissions. From a chemical standpoint, adequate premixing of air and fuel prior to combustion is a necessary, though not sufficient, condition to realizing low NO x emissions in a practical engine design. While diesel engines are characterized by the injection of a lean portion of fuel into the gas that is precompressed to a level sufficient for rapid autoignition, modern studies of achievable mixing rates suggest there is insufficient time for thorough premixing to occur prior to combustion. Thus, though the method of die present invention may utilize autoignition as the principle means of combusting a lean mixture, it is not technically a diesel engine, because fuel in mis invention is injected prior to high compression and the fuel-air is then fully mixed prior to combustion. Importantly, conventional diesel engines do not premix the air and fuel prior to compression because reliable autoignition cannot be maintained without incurring unacceptable preignition as a result of the compression profile mandated by conventional engine geometries. Regarding the combusting step of the present method, mat is, combusting the ultra-lean fuel-air combination in the vane cell at a peak compression plateau, it is noted that conventional spark-ignition engines cannot employ an ultra- lean fuel-air mixture. This is because flame propagation is relied upon as me principle means of combustion, and an ultra-lean mixture does not practically allow for such flame propagation, especially within the very brief peak compression profile of the piston engine geometry. This largely explains why attempts to achieve reliable ultra-lean combustion across a practical range of operating speeds and conditions wi in conventional piston engines have failed, primarily because the conventional piston engine has no substantive duration at its peak compression region. In contrast, in the present inventive method, reliable combustion of an ultra-lean fuel-air mixture can be achieved across a practical range of engine speeds and operating conditions in a design which extends die duration of the high compression region beyond that of the piston geometry. This invention may also employ a combustion residence chamber or continuous combustion geometry which also vastly enhances combustion of ultra-lean mixtures and which also cannot be performed wimin conventional piston and Wankel geometries. The peak compression plateau is defined as an extended duration at a nearly constant compression ratio, wherein the compression ratio is about at peak compression. The conventional piston engine geometry provides no definite peak compression plateau because the piston is connected to the rotary motion of the crank arm and begins its downward padi as soon as it reaches "top-dead-center" or its peak compression. The present method can be used in conjunction wim the sliding vane engine disclosed in U.S. Patent Application, Serial No. 08/398,443 (Attorney Docket No. MAL.03) filed March 3, 1995 by B.D. Mallen et al. , the entire disclosure of which is hereby incorporated by reference. Portions of the specification of the March 3, 1995 patent application are reproduced in appropriate sections below for ease of reference and discussion. BRIEF DESCRIPTION OF THE DRAWINGS The foregoing and other objects, aspects, and advantages will be better understood from the following detailed description of die embodiments of the invention with reference to the drawings, in which: Figure 1 is a side cross sectional view of a sliding-vane engine with a radial component of motion for the vanes usable with the method of die present invention; Figure 2 is a top view of the vane engine illustrating premixing and cross flow through the engine; Figure 3 is a diagram illustrating die stages of intake, compression, combustion, expansion, and exhaust wim regard to a straightened rotor shape, which could apply to a sliding-vane engine with an axial, radial, or combination thereof, motion for the vanes; Figure 4A is a graph depicting a compression ratio profile representative of a conventional piston engine; Figure 4B is a graph depicting a compression ratio profile representative of the present inventive memod; Figure 5A is an alternate side cross sectional view of a sliding-vane engine illustrating a continuous combustion geometry; Figure 5B is an alternate side cross sectional view of a sliding-vane engine illustrating ducting of hot combusted gases into a trailing vane cell; and Figure 6 is a side cross sectional view of a four-stroke sliding-vane engine embodiment illustrating the stages of intake, compression, combustion, expansion, and exhaust. DETAILED DESCRIPTION OF THE INVENTION Reference will now be made in detail to an embodiment of a sliding vane engine, an example of which is illustrated in die accompanying drawings, in sufficient detail to appropriately describe die memod of me present invention. In this embodiment, an engine geometry is employed utilizing sliding-vanes which extend and retract synchronously with the rotation of die rotor and die shape of the chamber surface in such a way as to create cascading cells of compression and expansion, diereby providing die essential components of an engine cycle. An exemplary embodiment of die sliding vane engine apparatus that may be utilized widi die method of die present invention is shown in Figure 1 and is designated generally as reference numeral 20. The apparatus contains a rotor 22, rotating in a counterclockwise direction as shown by arrow R in Figure 1. The rotor 22 may also rotate in a clockwise direction. The rotor 22 houses a plurality of vanes 24 which slide wimin vane slots 25 in a radial direction, d e vanes 24 defining a plurality of vane cells 29. A stator 26 forms the roughly elliptical shape of die chamber outer surface. The illustrated engine employs a two-stroke cycle to optimize the power-to-weight and power-to-size ratios of die engine. The intake of the fuel-air combination and die scavenging of the exhaust occur at the regions of die two outer portions of die chamber shape 30 and 30', which define the intake/exhaust regions of .the engine cycle. Two complete engine cycles occur for each revolution of the rotor 22; one commencing with intake at the upper portion of region 30 and exhaust at the upper portion of region 30', and a second commencing with intake at the lower portion of region 30' and exhaust at the lower portion of region 30. As shown in the top view of the vane engine in Figure 2, in the "upper" cycle, me fuel-air combination C flows through a first intake means 210 at one end of the engine, through die engine in an axial direction, and is exhausted dirough exhaust means 215 at the other end of die engine. For die second "lower" cycle, the fuel-air combination C flows though a similar intake means 220 at one end of the engine, dirough die engine in an axial direction, and is exhausted through a similar exhaust means 225 at the odier end of the engine. The respective intake (210, 220) and exhaust means (215, 225) line up wim the intake/exhaust regions 30 and 30' as shown in Figure 1. The intake and exhaust means may be of various geometries, as for example, circular or square shaped conduits. The size and shape are selected to ensure adequate air flow and fuel mixing in accordance wim the present memod, which is described in greater detail later in the specification. As shown in Figure 2, turbulence-generating devices 40 of any type may be employed before the intake region, during die intake region, or some combination thereof, to dioroughly mix the fuel F (from fuel injector 38) and the air A to achieve a fuel-air combination C or C. Regardless of dieir orientation or placement, the turbulence generators 40 function to thoroughly mix the fuel-air combination C or C prior to combustion. One means of controlling the sliding motion of the vanes 24 involves pins 32 as shown in Figure 1 , which protrude from either or bodi axial ends of die vanes. These pins 32 ride widiin channels incorporated in the fixed end-seal plates of die engine. The channels are not exposed to me engine chamber and can dius be easily lubricated with a dry film, oil, or fuel, or combination thereof, without encountering major lubricant temperature and contamination problems. For many applications, the tips of the vanes need not contact the chamber surface of the stator 26. Thus, oil lubrication need not be supplied to d e stator surface, thereby permitting higher wall temperatures and significantly improved thermal efficiency, as well as reducing hydrocarbon emissions. While the memod of die present invention significantly reduces NO x , CO and HC emissions, if a hydrocarbon based lubricant is used at die stator surface, the levels of CO and/or HC emissions may be elevated compared to levels widiout such lubricant. One of ordinary skill in the art would understand d at in addition to minimizing oil lubrication, die designer should seek to minimize wall cooling and related crevice volumes in order to optimize me reduction of CO and HC emissions within die practice of this invention. Figure 3 illustrates how the embodiment would appear if the rotor were unrolled or straightened. It is dius representative of an alternate embodiment wherein the vanes slide with an axial component of vane motion, or with a vector that includes both axial and radial components. It is apparent that the vanes in Figure 3 may also be oriented at any angle in the plane illustrated, whereby die vanes would also slide with a diagonal motion in addition to any axial or radial components. Chambers can also be present on both sides of the rotor 22 illustrated in Figure 3. The apparatus of Figure 3 is designated generally as reference numeral 120 and contains the same components as the apparatus of Figure 1. Wherever possible, the same reference numbers are used diroughout to refer to die same or like parts. The apparatus of Figure 3 contains a rotor 22, rotating in relation to the stator in the direction shown by arrow R. The rotor 22 may also rotate in relation to the stator in die opposite direction. The rotor 22 houses a plurality of vanes 24 which slide within vane slots 25 in a axial direction as illustrated, the vanes 24 defining a plurality of vane cells 29. A stator 26 forms the chamber outer contour surface. The method may be applied to engines widi one or more chambers and may also apply to an engine wherein the relative motion of rotor and stator are maintained, but where the "stator" actually rotates and die "rotor" is actually fixed, or where both rotate in opposite relative motion. The method may also be applied to an embodiment where the rotor envelopes die stator with the vanes pointing radially inward toward d e inner stator, which would take the shape of a cam, ramer than pointing outward toward a stator shell as illustrated in Figure 1. The complete two-stroke engine cycle is illustrated in Figure 3, and functions in the same manner as the two-stroke cycle described above widi reference to Figures 1 and 2, and dierefore will not be discussed further here. Note, however, diat die steps of diis method will apply equally as well to eidier two-stroke or four-stroke cycles within a sliding-vane engine. A four-stroke cycle is illustrated is Figure 6, wherein the same reference numbers refer to die same and like parts. With die above general description of die embodiments providing illustrative examples, the operation of die mediod according to die present invention will now be described with reference to Figures 1 and 2. It is understood diat die method applies equally as well to the embodiments of Figures 3 and 6. Moreover, the method of the present invention may be used widi any type of fuel including, for example, conventional gasoline, alcohol-type fuels such as methanol and edianol, or hydrogen. For simplicity and ease of discussion, die generic term "fuel" is used diroughout the specification. Referring to Figure 2, the first me od step involves dioroughly premixing an ultra-lean fuel-air combination to achieve a desired premixed fuel-air volume. The fuel F and air A are injected into intake means 210 and 220. It is understood diat the fuel F, from fuel injector 38 for example, and air A may be injected separately as shown in Figure 2, or injected as a combination. Also, the air A may include any gas, for example, fresh air or exhaust gas. The turbulence generating devices 40 dien dioroughly premix the fuel and air to produce the desired ultra-lean fuel-air combination C or C. In the context of the present method, an "ultra-lean" fuel-air combination, and "thoroughly premixing" are parameters that are chosen to optimize me performance of me present inventive method, and mey are defined and discussed more fully below. A first consideration in determining the optimum fuel-air intake combination and resulting mixture is a reduction in die Zel'dovich mechanism, which is a primary chemical mechanism which produces me bulk of NO x emissions in most modern engines. This mechanism produces NO x at a local rate that depends exponentially on die local temperature of the hot gas. Extremely high rates of NO x formation are generated by die local gas temperatures associated widi conventional spark ignition and compression ignition piston engines. Only at local gas temperatures associated widi a locally ultra-lean fuel to air ratio can die Zel'dovich NO x formation be brought to ultra-low rates of formation. If the mixture ratio of fuel to air is uniform iroughout die entire volume of the combustion region, men d e rate of NO x formation would be die same everywhere. Conversely, if die fuel-air mixture is not uniform at the moment of combustion, then die resulting reaction products will exist at varying temperatures, wim the hottest parcels of gas producing NO x at die highest rate. For example, in an engine designed to run with an ultra-lean mixture overall, if a particular parcel of chemical reactants has somewhat more fuel man average, then that parcel will produce a locally hotter chemical product and dius more NO x . If die mixing is near optimum, then the differences in NO x production rates will be so small compared to the average production rate diat the imperfect mixing will not detectably contribute to die total NO x production. However, if die mixing is relatively poor, the hottest parcels will be much warmer than die average, producing much greater NO x than average, and the imperfect mixing will have greatly contributed to the total NO x production. Therefore it is necessary to achieve an adequate level of premixing prior to combustion in order to avoid the production of additional NO x , even at ultra-lean fuel to air ratios. A quantitative measure of the effect of nonuniform mixing on the rate of production of NO x can be estimated by defining a "dimensionless concentration fluctuation" fraction (hereafter D.C.F. fraction). The numerator is the root mean square amplitude of the fluctuations in the local mixture ratio, and the denominator is the difference between die average mixture ratio and die stoichiometric mixture ratio. When the mixing is indeed perfectly balanced in a lean-burning engine, this fraction is zero, as diere are no fluctuations in die local mixmre ratio. The Zel'dovich NO x is then determined by die average mixture ratio. On the odier hand, when die mixing is poor, this fraction becomes larger, in extreme cases approaching unity. Then some gas parcels would even reach the maximum possible temperature, the adiabatic flame temperature, consequently generating NO x at a much greater rate than diat of die average mixture. In order for die mixing quality to be sufficient to minimize NO x at ultra-lean fuel-air ratios, it is necessary to achieve a value for this fraction of less than about 0.33. For engines which run leaner than stoichiometric, a lower D.C.F. fraction will translate into lowered NO x emissions, even at small D.C.F. fractions (though with decreasing effects). A general rule would be to limit d e D.C.F. fraction to a value of less dian 0.10 and preferably less than 0.05. Then the additional contribution to the NO x formation due to imperfect mixing would be relatively small, which is what the premixing step seeks to achieve. The D.C.F. fraction of the premixing step may be lowered by steps known to those skilled in d e art of fuel-air mixing, such as increasing the duct length to duct height ratio of the mixing duct (i.e., me intake means 210 or 220), increasing the speed of the mixing vortices, or creating greater turbulence within die mixing duct, by adjusting the design (e.g., die slope) or number of turbulence generating devices 40. Because the peak combustion temperatures are extremely low, around or below about 2250°K, as a result of die ultra-lean mixture, the NO x emission in this d oroughly-premixed engine will remain extremely low due to d e strongly exponential influence of temperature on NO x formation rates. An equivalence ratio (E) is used to quantify the air-to-fuel ratio in the mixture (AFR. compared to the stoichiometric air-to- fuel ratio (AFR stm ): E = AFR^/AFR,, The air in the above equation should be taken to be fresh air at ambient conditions. An equivalence ratio of 1.0 provides die amount of fuel which could ideally consume all of the oxygen available in the combustion process, and would dius be die maximum productive fuel to air ratio. By contrast, an equivalence ratio of 0.5 would mean that die fuel could ideally react with only 50% of die available oxygen in the fresh air, leaving the remaining oxygen and odier gases in die fresh air to serve as diluent and potential oxidizer. The ultra-lean fuel-air mixture of this invention should result in an equivalence ratio of less than 0.60 and preferably less dian 0.50, as compared to premixed fuel-air positive displacement engines which normally operate at equivalence ratios between about 0.8 and about 1.1. Currendy, most such automobile engines operate extremely close to an equivalence ratio of 1.0. Combined widi the other steps of the inventive method, the ultra-lean mixture results in a chemical environment in which NO x emissions remain extremely low and in which the CO and HC can almost entirely oxidize at die combustion site. In me case that die constiments mixed during die premixing step contain significant exhaust gases or gases other d an fresh air which are not included as die combustible fuel, then it is die diluent ratio (DR) and not die equivalence ratio which describes the degree of diluent in me mixture. The diluent ratio DR is expressed as, DR = AFR^/GFR-,. where GFR,-, is the total non-combustible gas (G) to total fuel (F) ratio of the mixture. As above, the stoichiometric air to fuel ratio is AFR stm . Combustible gases, such as hydrogen or methane for example, are considered to be part of the fuel (F) portion, not die gas (G) portion of the mixture. In this case of incoφorating diluents other than fresh air, the diluent ratio should be less than 0.6, and preferably less dian 0.5. Note, however, that the equivalence ratio in this case (i.e., fuel to fresh air ratio) should be less than about 1.0 and preferably less than about 0.90, in order to insure that sufficient oxygen is present to permit near-complete combustion of the fuel. In this case of incoφorating diluents other d an fresh air, die goal is to achieve the same low peak combustion temperatures through a highly diluted fuel-gas mixture while employing a lean fuel to fresh air equivalence ratio, in order to permit simultaneous minimization of the emissions of NO x , CO, and HC widiin the described method of diis invention. Returning to me discussion of me method, and referring to Figures 1 and 2, die thoroughly premixed fuel-air combination (C or C) is inducted into the vane cell 29. The premixed fuel-air combination is inducted into the vane cell 29 before the compression cycle is well underway. Note that the premixed fuel-air combination need not comprise die entire contents of the vane cell 29, but radier may represent a significant portion. Other constituents may include fresh air and exhaust gas. In d e context of the present method, die passageway formed by die vane cell creates the ideal linear corridor for a two-stroke process because die bulk of the exhaust may be purged widiout loosing fresh fuel in the process. By contrast, in a conventional piston engine, the two-stroke process dictates diat die scavenging flow follow a circuitous route through die cylinder, which results in an inefficient scavenging process. The linear passageway formed by die vanes of d e present invention eliminates this inherent shortcoming of the two-stroke piston design. For such a cross-flow two-stroke embodiment to be optimally controlled with respect to emissions, the cell lengdi should be at least about twice as long as d e maximum cell height, so as to improve the scavenging cycle efficiency. Such an improvement will optimize the expulsion of combusted exhaust gas from the vane cell and die retention of non- combusted fresh fuel widiin the vane cell. The cell height is d e height along d e path of vane extension, while die cell lengdi is the lengdi peφendicular to the height, taken along the direction of flow dirough the vane cell. In die case of the radial embodiment of Figure 1, die cell height is along die radial direction, while the cell lengdi for a cross-flow embodiment would be along die axial direction as shown in Figure 2. It is understood, however, diat in bod the two and four sfroke engine embodiments utilized wid d is method, the intake and exhaust flows may have a radial and/or axial component. The compression and combustion steps will now be described and some of the terms used herein will be defined. The fuel-air combination C or C is compressed to about die peak compression level, and that level of compression is maintained for an extended duration. It is understood diat diis level of compression could be at or near the peak compression level and, for ease of discussion, is referred to generally as "peak compression". Autoignition, as used here, refers to the rapid combustion reaction which occurs spontaneously as a result of die local temperature, pressure, residence time, and fuel type. The simplest means to achieve this autoignition is to compress the fuel-air mixture until it basically explodes. Other means may also produce autoignition, such as hot gas injection. The important element of d e autoignition component is that an ultra-lean fuel-air mixture with a low D.C.F. fraction can be combusted without relying on flame propagation as the principle means of completing the combustion process. The essential reason for the difficulty in achieving flame propagation through an ultra-lean mixmre is due to Damkόhler number effects. For a discussion of Damkόhler number effects, see "Blowout of Turbulent Diffusion Flames, " J.E. Browdwell, W.J. A. Dahm, & M.G. Mungel, 20 th Symposium (International) on Combustion/The Combustion Institute, 1984, pp. 303-310. - 19 Though a conventional spark may be used in some circumstances to initiate the combustion process, it is expected diat other means discussed herein will be used to achieve complete combustion in most applications of this method. The term "peak compression plateau" is most clearly visualized by a comparison of the compression ratio profile of a conventional piston engine to that of die compression ratio profile of the present inventive method, as shown in Figures 4A and 4B. Referring to Figure 4A, it is readily apparent, and well understood by those of ordinary skill in die art, diat die reciprocating motion of the conventional piston design does not provide for any residence time at the peak compression region 45. Note mat conventional piston engines have zero duration at peak compression 45, because the piston's motion is determined by die rotation of die crankshaft, and die piston begins its downward motion as soon as it reaches top dead center. Now, widi reference to Figure 4B, die present inventive method provides an extended duration at the peak compression region, characterized by die peak compression plateau 45', mat is maintained for a vane rotor angle of about 15 degrees in die illustrated embodiment. The particular parameters of the extended duration at die peak compression plateau (e.g., the compression ratio and vane rotor angle) may vary considerably widiin the practice of d is invention. What is important is that diere be a sufficient extension of duration for the peak compression region so that diere is adequate time to permit complete combustion to occur within die peak compression region for a practical range of operating speeds and conditions, widi sufficient residence time at this high compression region for the CO and HC pollutants to almost fully oxidize. Note that the shape and proportions of die cycle, as depicted in Figure 4B, is more critical than d e actual temporal and angular duration of the peak compression plateau. There is no true peak compression duration for die conventional piston engine geometry. The near-peak compression duration of die conventional piston profile of Figure 4A is about 5 % of the compression cycle duration. By contrast, the peak compression duration of the present invention as shown in Figure 4B is approximately 35 % of the compression cycle duration. This much larger proportion allows for the proper compression ratio to be utilized at a given engine speed so that complete combustion of an ultra-lean fuel-air mixture can be achieved, widiout incurring preignition. Such a result cannot be effectively accomplished within the confines of die conventional piston engine geometry. Computer simulations reveal that at least about 10% of d e compression cycle duration must be devoted to the peak compression plateau in order to achieve proper combustion and emissions performance widiin die present method. The compression cycle is the portion of die cycle during which active compression occurs. The peak compression plateau need not be entirely flat, but may be somewhat tapered and/or contoured. It is important, however, that its shape and duration insure near complete oxidation of CO and HC pollutants, without increasing NO x emissions as a consequence of elevating peak combustion temperatures. Combustion may also be initiated or facilitated by incoφorating a combustion residence chamber or a continuous combustion geometry. The combustion residence chamber 50 (see e.g. Figures 1 and 3) is a cavity or series of cavities which communicates with the fuel-air charge at peak compression and combustion. It may be employed, by way of example and not limitation, to provide high-altitude operation in aviation engines or to reduce the physical duration of die high compression region to improve power density. This cavity may be of variable volume. As shown in Figure 5A, the continuous combustion geometry 60 produces a gap between the vane and chamber wall in a region after combustion has occurred, diereby opening d e trailing vane volume to die combustion temperatures and pressures, facilitating rapid combustion. One of ordinary skill in the art would understand that die continuous combustion geometry 60 could take on many geometric forms within d e practice of diis invention, so long as die trailing vane volume is open to die combustion temperatures and pressures. There may also be an actual retraction of the chamber wall shape to produce diis gap. Typically, die stator 26 would be machined accordingly to produce die desired geometry. The vanes need not change position, though diey may retract from the chamber surface to produce die same relative retractile gap. Alternatively, ducting of hot, combusted gas from the leading vane cell to die trailing vane cell would achieve die same result of opening the trailing vane volume to the combustion temperatures and pressures. This may be accomplished by providing, for example, a porting means 65 through die stator as shown in Figure 5B. The compression ratio is chosen so as to avoid autoignition substantially prior to the peak compression region at operating conditions. As stated above, diere must be a sufficient extended duration at die peak compression region so that there is adequate time to permit combustion to occur widiin die peak compression region for a practical range of operating speeds and conditions, with sufficient residence time at this high compression region for me CO and HC pollutants to almost fully oxidize. The physical duration of die peak compression duration without a combustion residence chamber, continuous combustion geomeϋ-y, hot gas ducting, or other combustion initiation source or device, will be such diat die residence time at peak compression will achieve autoignition and combustion at operational speeds. As indicated in diis case, diis peak compression plateau duration should be at least about 10% of die compression duration, given d at a maximum compression ratio is employed without incurring preignition. The combustion residence chamber 50 and/or the continuous combustion geometry 60 may reduce die physical duration requirement by speeding up die completion of die combustion process . Larger engines will generally operate at lower φm than smaller engines, diereby increasing die temporal duration of the peak compression plateau. However, the proportion compared to die compression cycle will remain roughly me same. By way of example and not by limitation, a small vane engine of the type described above may utilize a compression ratio of 18: 1 at 5,000 φm, while a large engine may have a compression ratio of 10: 1 at 500 φm, bodi compression ratios chosen so as to avoid preigmtion. Both engines, utilizing the method of this invention, can achieve low pollution emissions because both engines can achieve a cycle shape as generally depicted in Figure 4B, which includes a peak compression plateau of adequate duration compared to die compression cycle duration. Because of diis geometry and because neidier a combustion residence geometry nor a continuous combustion geometry is feasible in conventional piston engines, conventional positive displacement engines cannot reliably combust ultra-lean fuel-air charges widiin a wide range of operating speeds, temperatures, altitudes, etc. , nor can they allow die CO and HC to almost fully oxidize during expansion. As a result of die geometrical limitations, the conventional piston engine cannot simultaneously achieve low NO x , CO, and HC emissions. Further synergistic advantages stemming from this capability to employ ultra-lean mixtures include the fact that such leaner mixtures reduce die probability of spot-initiated preignition from a hot surface spreading combustion diroughout die mixture, because of above-referenced Damkόhler number effects. Thus, the present invention permits near-adiabatic operation and/or higher compression ratios to be employed without suffering pre- ignition, thereby improving fuel efficiency and further lowering emissions. The CO and HC oxidation will typically occur at a temperamre range below 2250°K because of the ultra-lean mixture. The equilibrium values of CO and HC pollutants are extremely low at the combustion temperatures and pressures associated widi ultra-lean mixtures. If enough residence time is available at these temperatures and pressures, die mixture will achieve these low equilibrium levels. Conventional spark-ignition engines have near-adiabatic combustion temperatures of approximately 2850 °K. Such high combustion temperatures yield extremely high equilibrium levels of CO which do not have sufficient time during die expansion process to oxidize into CO 2 , resulting in extremely high CO emissions. The oxidation of CO into CO 2 in this invention will primarily occur prior to the rapid expansion process which invariably changes the oxidation from a desirable equilibrium process to a rate controlled, kinetic process— an effect which occurs with virtually all positive displacement designs. This effect prevents the CO from reaching equilibrium at lower temperature and pressure regions widiin d e expansion process and dius explains why conventional spark- ignition engines have such high CO emissions. Thus, this invention will allow die combusted mixture to achieve extremely low CO levels because of the combination of ultra-lean mixtures and extended peak compression duration. The power of diis engine could be throttled by reducing die equivalence ratio, as an alternative to reducing die density of me intake charge as with current positive displacement engines with premixed air and fuel mixtures. This feature permits complete combustion to occur at low power settings up to full power, without employing the efficiency reducing step of generating a vacuum in me intake manifold at partial power settings, as in the case of conventional spark ignition piston engines. The present method could be applied with a conventional manifold dirotde as well. The method steps of the present invention realize unique and unexpected synergistic properties. Specifically, the combination of "premixing" an "ultra-lean" fuel-air combination and fully combusting at a "peak compression plateau" within a sliding vane engine geometry results in substantially reduced NO x , CO, and HC emissions compared to levels achieved by current positive displacement internal combustion engines. Each of the steps combine and interrelate to produce a result that is greater than the sum of its parts. Adequate premixing of an ultra- lean fuel- air charge prior to combustion facilitates the realization of low NO x emissions. Also, by adequately premixing the fuel-air combination, me extreme problems of particulate emissions associated widi diesel engines will be avoided. In addition, die extended peak compression duration allows die ultra-lean fuel-air charge to be fully combusted which is not possible in conventional spark ignition engines. The ultra-lean fuel-air charge furdier allows for higher compression ratios and hotter wall temperatures to be achieved widiout preignition, thereby furdier lowering CO and HC emissions and improving fuel efficiency, thereby effectively lowering CO 2 emissions. Moreover, the peak compression region is of sufficient duration to permit ultra-lean combustion to occur for a practical range of operating speeds and conditions, widi sufficient residence time to allow the CO and HC pollutants to almost fully oxidize. Additionally, it is die high power density of d e sliding vane geometry which allows for ultra-lean fuel-air charges to be employed widiout suffering the extremely heavy weight and large size per horsepower which would be associated widi a piston engine if it could operate at such lean mixtures. Importantly, the vane engine design also permits the combustion residence chamber and/or continuous combustion geometry to be employed, greatly enhancing die reliability and rapidity of die combustion process, and these designs cannot be effectively employed widiin die piston and Wankel designs, because no physical region is continuously exposed to die combustion phase within these conventional designs. The vane geometry also uniquely permits optimization of the cycle profile with regard to shortening and custom-tailoring the compression and expansion profdes. This optimization potential permits higher compression ratios and lower leakage, for example, thereby further improving efficiency and reducing emissions. Pollution emissions may be measured directly or approximated dirough conventional chemical analysis. See, for example, J.B. Heywood, Internal Combustion Engine Fundamentals. McGraw Hill, 1988, Chapter 11; and N.K. Rizk & H.C. Mongi, "Three-Dimensional Gas Turbine Combustor Emissions Modeling", Journal of Engineering for Gas Turbines and Power, Vol. 115, July 1993, pp. 603-619, for discussions of some equations related to pollution emissions. Many have invested a great deal of time and money in researching the possibility of using alternative, alcohol-type fuels such as methanol and edianol to lower certain pollutants by some degree. However, diese fuels are extremely expensive compared to gasoline, do not lower emissions by a high degree, and produce high levels of aldehyde emissions. This invention overcomes these shortcomings by allowing conventional unleaded gasoline to be employed while achieving low levels of major pollutants. Though other fuels may also be used widiin diis invention, diis invention allows low pollution emission to be achieved widiout changing die world's gasoline supply infrastructure. It will be apparent to those skilled in the art that various modifications and variations can be made in the system and method of die present invention without departing from the spirit or scope of die invention. Thus, it is intended diat die present invention cover me modifications and variations of diis invention provided diey come within die scope of die appended claims and dieir equivalents.

Claims: CLAIMS Having thus described my invention, what I claim as new and desire to secure by Letters Patent is as follows: 1. A method for reducing exhaust pollution emissions in a sliding vane internal combustion engine, having vanes that slide widi at least one of a radial and axial component of vane motion, the method comprising me steps of: dioroughly premixing an ultra-lean fuel-air combination, said fuel-air combination having an equivalence ratio less than about 0.60 and a dimensionless concentration fluctuation fraction below about 0.33; inducting die premixed, ultra-lean fuel-air combination into a vane cell; combusting the ultra-lean fuel-air combination in the vane cell at a peak compression plateau; and purging the combusted fuel-air combination after an expansion cycle. 2. The method recited in claim 1 , wherein said ultra-lean fuel-air combination has an equivalence ratio of less man about 0.50. 3. The mediod recited in claim 2, wherein the dimensionless concentration flucmation fraction is less than about 0.10. 4. The method recited in claim 2, wherein the dimensionless concentration flucmation fraction is less than about 0.05. 5. The method recited in claim 1, wherein the step of combusting die fuel-air combination is initiated by autoignition. 6. The method recited in claim 1 , wherein die step of combusting the fuel-air combination at a peak compression plateau further includes the step of providing communication between a source of hot combusted gas and a vane cell near die peak compression plateau. 7. The method recited in claim 6, wherein the step of providing communication includes a combustion residence chamber communicating with said vane cell near the peak compression plateau. 8. The method recited in claim 6, wherein me step of providing communication includes a continuous combustion geometry communicating with said vane cell near the peak compression plateau. 9. The method recited in claim 1 , further including die step of adjusting power in the engine by adjusting the equivalence ratio, wherein said adjusted equivalence ratio is less dian about 0.60. 10. The method recited in claim 1, wherein the peak compression plateau is of sufficient duration to ensure near complete combustion of me fuel-air mixture including oxidation of CO and HC pollutants. 11. The method recited in claim 10, wherein the peak compression plateau represents at least about 10% of die compression cycle duration. 12. The method recited in claim 1 , wherein the sliding vane engine utilizes a two- stroke cycle. 13. The method recited in claim 12, wherein the inducting step furdier includes the step of improving the scavenging cycle efficiency by providing a vane cell having a cell length at least about twice as long as the maximum cell height. 14. A memod for reducing exhaust pollution emissions in a sliding vane internal combustion engine, having vanes that slide widi at least one of a radial and axial component of vane motion, and incoφorating effectual levels of exhaust gases or diluent gases other than fresh air in an intake charge, the method comprising the steps of: dioroughly premixing a highly diluted fuel-gas combination, said fuel- gas combination having an equivalence ratio less man about 1.0, a diluent ratio less than about 0.6, and a dimensionless concentration flucmation fraction below about 0.33; inducting the premixed, highly dUuted fuel-gas combination into a vane cell; combusting the highly diluted fuel-gas combination in die vane cell at a peak compression plateau; and purging the combusted fuel-gas combination after an expansion cycle. 15. The method recited in claim 14, wherein said highly dduted fuel-gas combination has a diluent ratio less than about 0.50. 16. The method recited in claim 14, wherein said highly diluted fuel-gas combination has an equivalence ratio of less than about 0.90.

Inventors: MALLEN BRIAN D, MALLEN, BRIAN, D.
Applicants: MALLEN BRIAN D, MALLEN, BRIAN, D.
Application year: 1996
Main classification: F02B53
IPC codes: F01C1, F02B53, F02B75