Automatic trimming processing device

Abstract: A trimming processing device automatically processes trimmings (9) generated when a running wide web (2) is slit (7) in the running direction of the web (2) into a plurality of strips (8) having desired widths. A trimming cutting unit (10) movable in the transverse direction of the web (2) cuts the trimmings (9) in the transverse direction of the trimmings, and a trimming conveyor unit (20) movable in the transverse direction of the web conveys the trimmings (9) away from the web. The positions of the trimming cutting unit (10) and the trimming conveyor unit (20) are controlled according to the position of the trimmings (9) which varies according to the width of the web (2) and the width and the number of the strips (8) to be slit from the web.

Description: This invention relates to an automatic trimming processing device for automatically processing trimmings generated in a slitter in which a wide web of flexible material such as film, paper, metal foil or the like is run and slit into a plurality of strips. In a slitter in which a wide web of flexible material such as film, paper, metal foil or the like is slit into a plurality of strips, preparatory steps of feeding out the wide web by setting the web to a delivery device, passing the wide web through pass rollers, conveyor rollers, a slitting section and a take-up section and setting slitting blades in the slitting section in predetermined positions according to the width of the wide web, the width of each strip and the number of strips to be obtained must be carried out before slitting. Such preparatory steps include the step of leading trimmings generated in the slitting section to a trimming processing apparatus through a predetermined path. This step will be referred to as "trimming passing work", hereinbelow. US-A-4,549,452 discloses an apparatus for removing the edge strips cut from a web via a suction nozzle and a pick up mechanism which automatically moves in the path of the leading end of the respective edge strip. The apparatus includes trimming conveyor means and control means but does not contain trimming cutting means. GB-A-1 484 767 discloses cutting trimming means which cut notches along the edge of the web before the trimming is made by the slitters. Thus, the apparatus discloses cutting the trimmings into short strips. Since the trimming passing work is often carried out also when the width of the web or the slitting width (the width of the strips) is changed, when the facilities are cleaned and when the facilities are repaired and since the trimming passing work must be done in a narrow space for a long time, the trimming passing work greatly increases load on the operator. Especially, recently it is required to produce a large number of kinds of product in a small amount. Accordingly the frequency of change in size of the web or the strips and a long trimming passing work is required every time the size is changed, which results in deterioration in productivity of the slitter. Further when the web is of photosensitive film or photosensitive paper, slitting must be carried out in a dark room. Accordingly the trimming passing work must be carried out lightening the room every time the size is changed. This also greatly deteriorates productivity of the slitter. Thus there has been a demand for automating the trimming passing work. However though the step of changing the positions of the slitting blades according to the width of the wide web and the width of each strip slit from the wide web and the step of taking up the strips have been automated, the trimming passing work has not been automated because of difficulties in conforming to change in width and position of trimmings which change with the number and width of the strips to be slit from the wide web within profitable cost. In view of the foregoing observations and description, the primary object of the present invention is to provide an automatic trimming processing device which can process trimmings automatically at low cost. The trimming processing device in accordance with the present invention comprises the features of claim 1. The trimming conveyor means may comprise an air conveyor duct. In one embodiment of the present invention the trimming conveyor means comprises a trimming conveyor roller disposed at the entrance of an air conveyor duct, a trimming hook which holds an end portion of the trimmings cut by the trimming cutting means and conveys the trimmings to the entrance of the air conveyor duct and a trimming nip roller which presses the trimmings against the trimming conveyor roller. It is preferred that the trimming conveyor means be provided on a single movable table which is movable in the transverse direction of the web. Since being provided with a control means which controls the position of the trimming cutting means and the trimming conveyor means according to the position of the trimmings which varies according to the width of the web, the slitting width and the number of the strips slit form the web, the trimming processing device of the present invention can be automatically conformed to various changes in the width of the web, the slitting width and the number of the strips. Accordingly, load on the operator in the trimming passing work is greatly reduced and the time required for the trimming passing work is greatly shortened, whereby productivity is greatly increased and at the same time the labor for the slitter can be reduced. Further when the trimming conveyor means comprising the trimming hook, the trimming nip roller, the air conveyor duct and the like is mounted on a single movable table, each component need not be provided with a mechanism for transversely moving the component, whereby an automatic trimming processing device which is simple in structure and can be manufactured at low cost can be realized. Figure 1 is a perspective view showing a slitter provided with an automatic trimming processing device in accordance with an embodiment of the present invention, Figure 2 is a schematic view showing the wide web conveying path and the layout of the trimming processing device in the slitter shown in Figure 1, Figure 3 is a development showing the wide web conveying path in the slitter shown in Figure 1, Figure 4 is a front view showing the trimming cutting unit employed in the automatic trimming processing device of the embodiment, Figure 5 is a plan view showing the trimming hook drive mechanism with the trimming hook in the retracted position employed in the automatic trimming processing device of the embodiment, Figure 6 is a side view of the trimming hook drive mechanism with the trimming hook in the retracted position, Figure 7 is a side view of the trimming hook drive mechanism with the trimming hook in the advanced position, Figure 8 is a side view of the trimming hook drive mechanism with the trimming hook in the lowered position, Figures 9A to 9C, 10A to 10C, 11A and 11B are views for illustrating the operation of the automatic trimming processing device, Figure 12 is a flow chart for illustrating the control in the automatic trimming processing device, and Figure 13 is a view for illustrating the relation between the position of the trimmings and the width thereof upon size change. In Figures 1 to 5, a wide web 2 fed out from a web roll 1 supported by a delivery device runs to a slitting section 6 through a pass roller 3a and is slit into a plurality of strips 8 of a predetermined width by upper and lower slitting blades 4 and 5 of the slitting section 6. Reference numeral 7 denotes slit formed between the strips 8. The strips 8 are taken up by a take-up section (not shown) through pass rollers 3b, 3c and 3d. Opposite edges of the web 2 are slit into trimmings 9. A trimming cutting unit 10 (to be described later) for cutting the trimmings 9 transversely to the web 2 is disposed between the pass rollers 3c and 3d. In Figure 1, the pass rollers 3c and 3d are omitted. An automatic trimming processing device in accordance with an embodiment of the present invention comprises the trimming cutting unit 10 and a trimming conveying means which conveys the trimmings 9 away from the strips 8. The trimming conveying means comprises a trimming pass roller 11 disposed adjacent to the pass roller 3b in parallel thereto, a trimming conveyor roller 12 and a trimming conveyor unit 20. The widths of the trimming pass roller 11 and the trimming conveyor roller 12 are set larger than the possible largest width of the wide web 2 like the pass rollers 3a to 3d. As shown in Figure 1, trimming cutting unit 10 is mounted on a movable table 15 which is movable in the transverse direction of the web 2 on a rail 14. The trimming cutting unit 10 comprises, as shown in more detail in Figure 4, a rotary cutter 17 driven by a motor 16, a cylinder 18 which moves the rotary cutter 17 together with the motor 16 toward and away from the trimmings 9, and a backing blade 19 which is opposed to the rotary cutter 17 intervening therebetween the trimmings. The backing blade 19 is moved up and down away and toward the trimmings 9 by a cylinder (not shown). When the trimmings 9 are to be cut, the backing blade 19 is moved downward into contact with the trimmings 9 and otherwise it is held above the trimmings 9 away therefrom. In Figures 1 and 4, a motor as a mechanism for driving the movable table 15 are omitted. The trimming conveyor unit 20 is provided on a movable table 22 which is slidably mounted on a guide rails 21 extending in the transverse direction of the web 2 and is movable in the transverse direction of the web 2. The trimming conveyor unit 20 comprises an air conveyor duct 23 for conveying the trimmings 9 to a trimming compactor (not shown) disposed downstream, upper and lower guide plates 24 and 25 which are disposed between the trimming pass roller 11 and the trimming conveyor roller 12 in parallel to each other and guide the trimmings 9 toward the entrance of the air conveyor duct 23, a trimming hook 26 which catches an end of the trimmings 9 cut by the trimming cutting unit 10 and conveys the trimmings 9 to the entrance of the air conveyor duct 23, a trimming hook drive mechanism 27, and a trimming nip roller 28 which presses the trimmings 9 against the trimming conveyor roller 12 and feeds the trimmings 9 into the air conveyor duct 23 associated with the conveyor roller 12. A flexible hose 29 is connected to the air conveyor duct 23 to permit lateral movements of the air conveyor duct 23. The upper guide plate 24 is smaller than the lower guide plate 25 in width and extends to above the pass roller 3b as shown in Figure 5. The movable table 22 is moved in the transverse direction of the web 2 driven by a motor 30 through a leadscrew 31 and the like. The trimming nip roller 28 is moved up and down by a cylinder 32. In Figure 1, the guide plates 24 and 25 are omitted and in Figure 2, the trimming hook 26 and the trimming hook drive mechanism 27 are omitted. The structure of the trimming hook 26 and the trimming hook drive mechanism 27 and their operation will be described with reference to Figures 5 to 8 and Figures 9A to 9C, Figures 10A to 10C and Figures 11A and 11B, hereinbelow. Though the trimming processing device shown in Figure 1 is for processing the trimmings 9 on the near side of the web 2, the trimming processing device shown in Figures 5 to 8 is for processing the trimmings 9 on the remote side of the web 2. Figures 5 and 6 are a plan view and a side view, respectively, showing the initial state in which the trimming hook 26 is waiting behind the trimming conveyor roller 12. The trimming hook drive mechanism 27 comprises a guide rail 33 fixed to the movable table 22 in parallel to the guide plates 24 and 25, a slider 34 which is slidable along the guide rail 33 and is moved by an air pressure between a retracted position shown in Figures 5 and 6 and an advanced position shown in Figures 7 and 8, a trimming hook support arm 36 which is rotatable up and down about a horizontal shaft 35 extending in perpendicular to the sliding direction of the slider 34, and a cylinder 37 for rotating up and down the trimming hook support arm 36. The trimming hook 26 is in the form of a roller and is supported on a vertical shaft 38 provided on the front end of the arm 36 at one end thereof for rotation in a horizontal plane about the vertical shaft by 90° . The trimming hook 26 is rotated by a cylinder 39 provided on the arm 36. The trimming hook 26 is held in a position where a flange 26a on the free end thereof is directed forward as shown by the chained line in Figure 5 and by the solid line in Figure 6 until the trimming hook 26 is moved to below the trimmings 9 from the initial state. When the trimming hook 26 is to catch the trimmings 9, the trimming hook 26 is rotated to a position where the flange 26a is directed sideways as shown by the solid line in Figure 5. The length of the trimming hook 26 as measured in the longitudinal direction thereof is slightly larger than the possible largest width of the trimmings 9. Figure 9A shows the initial state of the automatic trimming processing device where the trimming hook 26 is retracted to the entrance of the air conveyor duct 23 behind the trimming conveyor roller 12 and the trimming nip roller 28 is above the trimming conveyor roller 12 away therefrom. The rotary cutters 17 and the backing blade 19 of the trimming cutting unit 10 are away from the web 2. When the slider 34 is driven in this state, the slider 34 is moved to the advanced position shown in Figure 7 and Figure 9B, and the trimming hook 26 is moved above the lower guide plate 25 to a position in front of the pass roller 3b above the same with the flange 26a directed forward. Then as shown in Figure 9C, the arm 36 is counterclockwisely swung by the cylinder 37 to lower the trimming hook 26, whereby the trimming hook 26 is moved below the trimmings 9 on one side of the trimmings 9. Then the trimming hook 26 is rotated by 90° in a horizontal plane by the cylinder 39 so that the trimming hook 26 extends in the transverse direction of the web 2 just below the trimmings 9 as shown in Figure 8 and Figure 10A. In this state, the rotary cutter 17 is moved toward the trimmings 9 and the backing blade 19 is moved downward, whereby the trimmings 9 are cut. As a result, the trimmings 9 are removed away from the web 2 and the trimmings 9 come to hang on the trimming hook 26 as shown in Figure 10B. Then the arm 36 is clockwisely swung by the cylinder 37 and the trimming hook 26 is moved above the pass roller 3b, whereby the trimmings 9 is lifted above the web 2 as shown in Figure 10C. Then the slider 34 is moved to the retracted position and the trimming hook 26 is retracted to the entrance of the air conveyor duct 23 holding the trimming thereon as shown in Figure 11A, whereby an end of the trimmings 9 passes above the trimming conveyor roller 12 and reaches the entrance of the air conveyor duct 23 under the guidance of the guide plates 24 and 25, and then is sucked into the air conveyor duct 23. At this time, the trimming nip roller 28 is moved downward onto the trimming conveyor roller 12 and presses the trimmings 9 against the trimming conveyor roller 12 as shown in Figure 11B. Accordingly, from this time on, the trimmings 9 are conveyed to the air conveyor duct 23 by the trimming conveyor roller 12 and the trimming nip roller 28 and then conveyed to the trimming compactor by the air conveyor duct 23. The series of actions of the trimming processing device described above are carried out by a production control computer which controls the motor and a cylinder for driving the movable table 15 of the trimming cutting unit 10, the motor 30 for driving the movable table 22 of the trimming hook drive mechanism 27, the air for driving the slider 34 and the cylinders 32, 37 and 39 by way of the slitter control unit as shown in Figure 12. As shown in Figure 12, production information such as the width W of web, the slitting width (the width of each strip 8 slit from the web) w, the number S of the slits 7 and the like is input into the production control computer. When trimmings are to be generated on opposite sides of the web 2, the number of the strips 8 slit from the web 2 is smaller than the number S of the slits 7 by one. The width m and the position of the trimmings 9 change with the width W of the web, the slitting width w and the number S of the slits 7 as can be understood from Figure 13 which shows the relation between the width m and the position of the trimmings 9 upon size change. That is, the width m and the position of the trimmings 9 are functions of the width W of the web, the slitting width w and the number S of the slits 7. Accordingly, the trimming cutting unit 10 and the trimming conveyor unit 20 are moved in the transverse direction of the web 2 according to the width W of the web, the slitting width w and the number S of the slits 7, whereby the trimmings 9 are automatically processed. As can be understood from the description above, since the trimming processing device of this embodiment is provided with a control means which controls the position of the trimming cutting unit 10 and the trimming conveyor unit 20 according to the position of the trimmings 9 which varies according to the width W of the web, the slitting width w and the number S of the slits, the trimming processing device can be automatically conformed to various changes in the width W of the web, the slitting width w and the number S of the slits. Further in this particular embodiment, since the trimming hook drive mechanism 27, the guide plates 24 and 25, the trimming nip roller 28 and the air conveyor duct 23 are united into the trimming conveyor unit 20 mounted on a single movable table 22, each component need not be provided with a mechanism for transversely moving the component, whereby an automatic trimming processing device which is simple in structure and can be manufactured at low cost can be realized. Though the embodiment described above is for processing the trimmings 9 generated on one edge of the web, the trimming processing device of the present invention may be arranged to process trimmings generated on opposite edges of the web at one time. Further though in the embodiment described above, the trimmings 9 are conveyed to the entrance of the air conveyor duct 23 held by the trimming hook 26, the trimmings 9 may be conveyed to the entrance of the duct 23 by a nip member instead of the trimming hook 26. Further, the entrance of the air conveyor duct 23 may be disposed beside the trimming cutting unit 10 to directly sucking the cut trimmings 9 into the air conveyor duct 23. Further instead of inserting the trimming hook 26 under the trimmings 9 by lowering and rotating the trimming hook 26, the web 2 may be moved relative to the trimming hook 26. Further the trimming hook drive mechanism 27, the guide plates 24 and 25, the trimming nip roller 28 and the air conveyor duct 23 and the like may be transversely moved separately from each other. Further the air conveyor duct may be a fixed one having a wide entrance.

Claims: A trimming processing device for automatically processing excess trimmings (9) previously generated when a running wide web (2) is slit in a running direction of the web into a plurality of strips (8) having desired widths, said device comprising: means (4, 5) for slitting the web (2) into said plurality of strips (8), means (10) for cutting the trimming (9) after said web slitting means (4, 5) creates said plurality of strips (8) which is movable in a transverse direction of the web (2) and cuts only the trimmings (9) in the transverse direction of the trimmings (9) to create a leading end for a trimming strip; means (20) for conveying the trimmings which is movable in the transverse direction of the web (2) and continuously conveys the leading end of the trimming strip, as one piece, away from the web after the trimming strip has been initially cut by said trimming cutting means (10); and means for controlling said trimming cutting means (10) and said trimming conveyor means (20) which positions said trimming cutting means (10) and said trimming conveyor means (20) according to the position of the trimmings which varies according to the width of the web (2) and the width and the number of the strips (8) to be slit from the web, wherein said trimming conveyor means (20) has means (27) for causing said trimming conveyor means to move closer to said trimming cutting means (10) before the leading end of the trimming strip is cut so that the trimming strip (9) is conveyed from the web (2) after the leading end of the trimming strip has been cut. A trimming processing device as defined in claim 1, in which said trimming conveyor means (20) comprises an air conveyor duct (23). A trimming processing device as defined in claim 2, in which said trimming conveyor means (20) further comprises a trimming conveyor roller (12) disposed at the entrance of the air conveyor duct (23), a trimming hook (26) which holds an end portion of the trimmings (9) cut by the trimming cutting means (10) and conveys the trimmings to the entrance of the air conveyor duct (23) and a trimming nip roller (28) which presses the trimmings against the trimming conveyor roller (12). A trimming processing device as defined in claim 3, in which said trimming conveyor means (20) except for said conveyor roller (12) is provided on a single movable table (22) which is movable in the transverse direction of the web (2). A trimming processing device as defined in any one of claims 1 to 4 wherein said means (20) for conveying comprises a grasping means (26) for grasping said leading end of said excess edge (9) after said excess edge has been cut by said excess edge cutter (10). A trimming processing device according to any one of claims 1 to 5, wherein said conveying means conveys said plurality of strips (8) and said trimmings formed by an excess edge (9) in parallel until said excess edge is cut and said excess edge conveyor (20) comprises a roller (12) for conveying said excess edge away from said plurality of strips.

Inventors: AOKI MASASHI, KADOTA NORIHIRO, SUMIDA KUNIHIRO, AOKI, MASASHI, KADOTA, NORIHIRO, SUMIDA, KUNIHIRO
Applicants: FUJI PHOTO FILM CO LTD, FUJI PHOTO FILM CO., LTD.
Application year: 1996
Main classification: B26D7
IPC codes: B26D7, B26D5, B65H35