Electrical connection construction between electrical connection box and electronic circuit unit

Abstract: An electrical connection construction (K1) between an electrical connection box (1) and an electronic circuit unit (4), comprising: a plurality of bus bars (22) which are provided in the electrical connection box (1) and each include a first tab (22a); and a plurality of terminals (23) which are provided in the electronic circuit unit (4) and a front end (23b) of each of which is inserted into a front end of the first tab (22a) of each of the bus bars (22) of the electrical connection box (1) so as to be connected to the first tab (22a) of each of the bus bars (22) of the electrical connection box (1); wherein the front end of each of the terminals (23) is formed into a second tab (23b) and the first tab (22a) of each of the bus bars (22) of the electrical connection box (1) and the second tab (23b) of each of the terminals (23) of the electronic circuit unit (4) are provided so as to orthogonally intersect with each other; wherein a pressing contact slit (22b) is formed at a front end of one (22a) of the first and second tabs (22a, 23b) so as to receive a front end of the other (23b) of the first and second tabs (22a, 23b).

Description: BACKGROUND OF THE INVENTION The present invention generally relates to electrical connection between an electrical connection box and an electronic circuit unit, in which a female terminal of the electronic circuit unit is connected to a tab of a bus bar or a pressing contact terminal of the electrical connection box through insertion of the tab into the female terminal and more particularly, to an electrical connection construction between the electrical connection box and the electronic circuit unit, which can be produced at low cost. In electrical connection boxes used for connecting wiring harnesses for motor vehicles to various electric devices, a branching connection point is concentrated at one spot such that branching connection of wires is performed reasonably and economically. In response to recent trends towards higher density of the wiring harnesses, various types of electrical connection boxes have been developed for different models of the motor vehicles and different applications. Figs. 1 to 3 show a known electrical connection box 1. The known electrical connection box 1 includes an upper cover 2 and a lower cover 3. A unit receiver 2a for receiving a prior art electronic circuit unit 4 is projected from an upper face of the upper cover 2 and a connector receiver 2b for receiving a connector housing 5 of the prior art electronic circuit unit 4 is protruded from a bottom of the unit receiver 2a. In a space defined between the upper cover 2 and the lower cover 3, a plurality of bus bars 7 are stacked on each other through a pair of insulating plates 6. A plurality of flat platelike tabs 7a are bent from the bus bars 7 so as to project into the connector receiver 2b from slits 2c formed on the upper face of the upper cover 2, respectively. As shown in Figs. 4 and 5, the prior art electronic circuit unit 4 includes an upper cover 8 and a lower cover 9. The upper cover 8 is placed on the lower cover 9 and then, locking claws 9 of the lower cover 9 are brought into engagement with locking openings 8a of the upper cover 8, respectively such that the upper cover 8 is locked to the lower cover 9. A printed circuit board 10 having a circuit 10a formed on its lower face adjacent to the lower cover 9 is accommodated in a space defined between the upper cover 8 and the lower cover 9. A rear end 11a of a terminal 11 is inserted into a slit 10b formed on an upper face of the printed circuit board 10 adjacent to the upper cover 8 so as to be joined to the circuit 10a of the printed circuit board 10 by solder a or the like. A front end of the terminal 11 is bent into a female electrical connector 11b by a press or the like. A semicircular spring portion 11d is formed at an intermediate portion of the terminal 11 so as to absorb force applied to the solder a at the time the tab 7a of the bus bar 7 is inserted into the female electrical connector 11b of the terminal 11. The female electrical connector 11b of the terminal 11 is projected into the connector housing 5 of the prior art electronic circuit unit 4 and is retained at a predetermined position through engagement of a lance portion 5a of the connector housing 5 with a slot 11c of the female electrical connector 11b. Subsequently, when the upper cover 8 of the prior art electronic circuit unit 4 is turned upside down and then, the prior art electronic circuit unit 4 is fitted into the unit receiver 2a of the electrical connection box 1 from above as shown by the arrow b in Fig. 1, the connector housing 5 of the prior art electronic circuit unit 4 is fitted into the connector receiver 2b of the electrical connection box 1 from above and thus, a corresponding one of the tabs 7a of the bus bars 7 is inserted into the female electrical connector 11b of the terminal 11 so as to be electrically connected to the terminal 11 as shown in Fig. 3. However, the prior art electronic circuit unit 4 has such a drawback that since the female electrical connector 11b of the terminal 11 of the prior art electronic circuit unit 4 should be formed by bending employing a press or the like, production cost of the prior art electronic circuit unit 4 rises. Meanwhile, since the prior art electronic circuit unit 4 is required to be provided with the upper cover 8, the lower cover 9, the connector housing 5, etc., production cost of the prior art electronic circuit unit 4 is further raised undesirably. Furthermore, an electrical connection construction between an electrical connection box 1' and the electronic circuit unit 4 is known in which one of internal circuits of the electrical connection box and the electronic circuit unit is constituted by a wire and a pressing contact terminal brought into pressing contact with the wire such that the pressing contact terminal is electrically connected to a terminal of an electrically conductive metal plate of the other of the internal circuits of the electrical connection box and the electronic circuit unit directly without using a relay terminal, etc. as shown in Figs. 6 and 7. As shown in Figs. 6 and 7, the electrical connection box 1' includes the upper cover 2 and the lower cover 3. Furthermore, in Figs. 6 and 7, an internal circuit of the electrical connection box 1' is constituted by a wire W and a pressing contact terminal 17 brought into pressing contact with the wire W. The pressing contact terminal 17 has a tab 17a acting as a male terminal to be connected to an external terminal and the tab 17a is projected into the connector receiver 2b from the slit 2c. When the upper cover 8 of the prior art electronic circuit unit 4 is turned upside down and then, the prior art electronic circuit unit 4 is fitted into the unit receiver 2a from above, the connector housing 5 of the electronic circuit unit 4 is fitted into the connector receiver 2b of the known electrical connection box 1' from above, so that the tab 17a of the pressing contact terminal 17 of the known electrical connection box 1' is inserted into the female electrical connector 11b of the terminal 11 so as to be electrically connected to the terminal 11. Meanwhile, in case a portion of the internal circuit of the known electrical connection box 1' is constituted by a wire and a pressing contact terminal and the remaining portion of the internal circuit of the known electrical connection box 1' is constituted by a bus bar 12 formed by an electrically conductive metal plate as shown in Fig. 8, the bus bar 12 usually has a tab 12a acting as a male terminal. Therefore, a relay terminal 13 is required to be used for connecting the tab 12a of the bus bar 12 to the tab 17a of the pressing contact terminal 17. However, if the relay terminal 13 is employed, such problems arise that the known electrical connection box 1' becomes large in size due to large space occupied by the internal circuit of the known electrical connection box 1' and the number of components of the known electrical connection box increases. In order to eliminate the need for the relay terminal 13, a pressing contact terminal 17' should have a female terminal portion 17b to be connected to an external terminal as shown in Fig. 9. In this case, the pressing contact terminal 17' is made complicated structurally, thereby resulting in rise of production cost of the pressing contact terminal 17', namely, the known electrical connection box 1'. The document US-A-4 959 019 discloses an electrical connection construction for connecting an electrical connection box to an external device. An internal circuit of the connection box is formed by bus bars, and connection to the external device is achieved by means of relay terminals. Each relay terminal has a first tab for connection to the external device and a second tab for connection to one of the bus bars. The second tab is arranged to intersect the bus bar orthogonally and has a pressing contact slit with which it can be pressed onto the bus bar. US-A-5 067 905 discloses an electrical connection construction for connecting an electrical connection box to a wiring harness. Here, bus bars of an internal circuit of the connection box have upwardly bent tabs for connection to the wiring harness by means of female relay terminals. The bus bars are held in a case of the connection box by means of press-connecting terminals which are fitted to terminal holders formed on the case. These press-connecting terminals form tabs which orthogonally intersect a bridge-like press-connecting piece of the bus bar and have a pressing contact slit into which the bridge-like connecting piece can be pressed. SUMMARY OF THE INVENTION The object of the present invention is to provide, with a view to eliminating the above mentioned inconveniences of conventional electrical connection constructions between an electrical connection box and an electronic circuit unit, an electrical connection construction between an electrical connection box and an electronic circuit unit, which can be produced at low cost. In order to accomplish the object of the present invention, an electrical connection construction between an electrical connection box and an electronic circuit unit, according to the present invention as defined in claim 1 comprises: a plurality of bus bars which are provided in the electrical connection box and each include a first tab; and a plurality of terminals which are soldered or welded to the electronic circuit unit and a front end of each of which is inserted into a front end of the first tab of each of the bus bars of the electrical connection box so as to be connected to the first tab of each of the bus bars of the electrical connection box; wherein the front end of each of the terminals is formed into a second tab and the first tab of each of the bus bars of the electrical connection box and the second tab of each of the terminals of the electronic circuit unit are provided so as to orthogonally intersect with each other; wherein a pressing contact slit is formed at a front end of each of the first tabs so as to receive a front end of a second tab. In the present invention, since each of the terminals of the electronic circuit unit is formed into the second tab similar to the first tab of each of the bus bars of the electrical connection box and the pressing contact slit is formed at the front end of the first tab of the electrical connection box, the front end of the second tab of the electronic circuit unit can be orthogonally inserted into the pressing contact slit of the first tab so as to be connected to the first tab. Therefore, since the tabs of the bus bars of the electrical connection box and the pressing contact slits of the tabs of the bus bars can be produced by conventional processes, production cost of the bus bars of the electrical connection box is not raised. Furthermore, material cost and production cost of the tab of the terminal of the electronic circuit unit is lowered greatly in comparison with a female electrical connector of a terminal obtained by bending with a press or the like in a known electronic circuit unit. Meanwhile, the electronic circuit unit may be formed by a printed circuit board such that a pair of leg portions provided at a rear end of each of the terminals are joined to a circuit formed on the printed circuit board. Thus, the electronic circuit unit formed by the printed circuit board is provided together with the bus bars in a space defined between an upper cover and a lower cover of the electrical connection box. As a result, since the electronic circuit unit does not require an upper cover and a lower cover provided in a prior art outer mounting type electronic circuit unit, the number of components of the electronic circuit unit can be reduced, so that the number of assembly steps of the electronic circuit unit is also reduced and thus, production cost of the electronic circuit unit is lowered materially. Furthermore, if a pair of the leg portions of each of the terminals are joined to the printed circuit board of the electronic circuit unit by solder or the like, each of the terminals can be brought into alignment with the pressing contact slit of the tab of each of the bus bars and thus, a hitherto necessary connector housing for bringing the terminal of the electronic circuit unit into alignment with the tab of each of the bus bars of the electrical connection box can be eliminated. In the above described electrical connection construction, a hitherto necessary relay terminal for connecting the pressing contact terminal and the bus bar can be eliminated and it is possible to eliminate a female electrical connector formed conventionally on the pressing contact terminal in place of the relay terminal. BRIEF DESCRIPTION OF THE DRAWINGS These objects and features of the present invention will become apparent from the following description taken in conjunction with preferred embodiments thereof with reference to the accompanying drawings, in which: Fig. 1 is a perspective view showing a prior art electrical connection box and a prior art electronic circuit unit prior to their connection (already referred to) ; Fig. 2 is a fragmentary perspective view of tabs of bus bars employed in the prior art electrical connection box of Fig. 1 (already referred to) ; Fig. 3 is a fragmentary sectional view showing the prior art electrical connection box of Fig. 1 and the prior art electronic circuit unit of Fig. 1 after their connection (already referred to); Fig. 4 is an exploded perspective view of the prior art electronic circuit unit of Fig. 1 (already referred to); Fig. 5 is a perspective view of a terminal employed in the prior art electronic circuit unit of Fig. 4 (already referred to); Fig. 6 is an exploded perspective view of another prior art electrical connection box (already referred to); Fig. 7 is a fragmentary sectional view showing the prior art electrical connection box of Fig. 6 and the prior art electronic circuit unit of Fig. 1 after their connection (already referred to) ; Fig. 8 is an exploded perspective view showing a configuration for connecting a pressing contact terminal of the prior art electrical connection box of Fig. 6 to a tab of an electrically conductive metal plate (already referred to) ; Fig. 9 is an exploded perspective view showing a configuration for connecting another prior art pressing contact terminal to the tab of the electrically conductive metal plate of Fig. 8 (already referred to); Fig. 10 is a fragmentary sectional view of an electrical connection construction between an electrical connection box and an electronic circuit unit, according to a first embodiment of the present invention; Fig. 11 is a perspective view of tabs of bus bars employed in the electrical connection box of Fig. 10; Fig. 12 is a perspective view of a terminal employed in the electronic circuit unit of Fig. 10; Fig. 13 is a perspective view showing insertion of a tab of the terminal of Fig. 12 into a pressing contact slit of the tab of the bus bar of Fig. 11; Fig. 14 is an exploded perspective view of an electrical connection construction between an electrical connection box and an electronic circuit unit, according to a second embodiment of the present invention; Figs. 15 and 16 are perspective views showing states prior to and after insertion of tabs of terminals of a printed circuit board into pressing contact slits of tabs of bus bars in the electronic circuit unit of Fig. 14, respectively; Figs. 17 and 18 are perspective views showing states prior to and after bonding of the terminals to the printed circuit board of Fig. 15, respectively; Fig. 19 is a fragmentary sectional view of the electrical connection construction of Fig. 14; Fig. 20 is a fragmentary sectional view taken along the line XX-XX in Fig. 19. Before the description of the present invention proceeds, it is to be noted that like parts are designated by like reference numerals throughout several views of the accompanying drawings. DETAILED DESCRIPTION OF THE INVENTION Referring now to the drawings, there is shown in Figs. 10 to 13, an electrical connection construction K1 between an electrical connection box 1 and an electronic circuit unit 4, according to a first embodiment of the present invention. As shown in Fig. 10, the electrical connection box 1 includes an upper cover 2 and a lower cover 3 and a plurality of bus bars 22 are stacked on each other through a pair of insulating plates 6 in a space defined between the upper cover 2 and the lower cover 3. A plurality of flat platelike tabs 22a are projected from the bus bars 22 into a connector receiver 2b through slits 2c formed on an upper face of the upper cover 2. As shown in detail in Fig. 11, a width W of each of the tabs 22a is about 1.5 times as large as that of a tab 7a of a prior art bus bar 7 shown in Fig. 2 and is angularly shifted through 90° from the tab 7a of the prior art bus bar 7. A vertically extending pressing contact slit 22b is formed at a distal end of each of the tabs 22a. The electronic circuit unit 4 includes an upper cover 8, a lower cover 9 and a printed circuit board 10 accommodated in a space defined between the upper cover 8 and the lower cover 9. A circuit 10b is formed on a lower face of the printed circuit board 10, while a slit 10b is formed on an upper face of the printed circuit board 10. A rear end 23a of a terminal 23 is inserted into the slit 10b of the printed circuit board 10 so as to be joined to the circuit 10a by solder a or the like. As clearly shown in Fig. 12, the terminals 23 is not provided with a female electrical connector 11b obtained by bending a front end of a prior art terminal 11 of Fig. 5 with a press or the like but has a flat platelike tab 23b similar to the tabs 22a of the bus bars 22. The tab 23b of the terminal 23 is so disposed as to orthogonally intersect with the tabs 22a of the bus bars 22. A semicircular spring portion 23d is formed at an intermediate portion of the terminal 23 so as to absorb force applied to the solder a at the time the tab 23b of the terminal 23 is inserted into the pressing contact slit 22b of the tab 22a of the bus bar 22 so as to be connected to the bus bar 22. The terminal 23 is retained at a predetermined position through engagement of a lance portion 25a of a connector housing 25 of the electronic circuit unit 4 with a slot 23c formed on the terminal 23. In the above described electrical connection construction K1, when the upper cover 8 of the electronic circuit unit 4 is turned upside down and then, the electronic circuit unit 4 is fitted into a unit receiver 2a of the electrical connection box 1 from above in a manner similar to that of Fig. 1 as shown by the arrow b, the connector housing 25 of the electronic circuit unit 4 is fitted into the connector receiver 2b of the electrical connection box 1 from above. As a result, a distal end portion of the tab 23b of the terminal 23 of the electronic circuit unit 4 is inserted into the pressing contact slit 22b of the tab 22a of the bus bar 22 orthogonally to the tab 22a of the bus bar 22 so as to be connected to the tab 22a of the bus bar 22 as shown in Fig. 10. Since the tab 22a and the pressing contact slit 22b of the bus bar 22 can be produced by conventional processes, production cost of the bus bar 22 is not raised. Meanwhile, since the tab 23b of the terminal 23 of the electronic circuit unit 4 is not required to be bent by a press or the like in contrast with the female electrical connector 11b of the prior art terminal 11 shown in Fig. 5, material cost and production cost of the terminal 23 is lowered a great deal in comparison with the prior art terminal 11. In the above described first embodiment, the pressing contact terminal 22b is formed at the tab 22a of the bus bar 22 but may also be replaced by a pressing contact terminal formed at the tab 23b of the terminal 23. As is clear from the foregoing description of the electrical connection construction between the electrical connection box and the electronic circuit unit, according to the first embodiment of the present invention, the tab of the terminal of the electronic circuit unit is formed into a shape similar to that of the tab of the electrical connection box and the pressing contact slit is formed at the distal end of the tab of the electrical connection box. Thus, the distal end portion of the tab of the electronic circuit unit is orthogonally inserted into the pressing contact slit of the tab of the electrical connection box so as to be connected to the tab of the electrical connection box. Accordingly, since the tab and the pressing contact slit of the electrical connection box can be produced by conventional processes, production cost of the bus bar is not raised. Meanwhile, since the female electrical connector formed by bending with a press or the like is not required to be provided at the tab of the terminal of the electronic circuit unit, material cost and production cost of the terminal of the electronic circuit unit are lowered largely as compared with the terminal of the prior art electronic circuit unit. Figs. 14 to 20 show an electrical connection construction K2 between an electrical connection box 35 and an electronic circuit unit 38, according to a second embodiment of the present invention. As shown in Fig. 14, the electrical connection box 35 includes a rectangular upper cover 36 and a rectangular lower cover 37, which are made of synthetic resin. The upper cover 36 is placed on the lower cover 37 and then, locking claws 37a of the lower cover 37 are brought into engagement with locking openings 36a of the upper cover 36, respectively such that the upper cover 36 is locked to the lower cover 37. A connector receiver 36b for receiving an external connector and a board receiver 36c for receiving a printed circuit board 38a of the electronic circuit unit 38 are projected from an upper face of the upper cover 36. As best shown in Fig. 19, a plurality of bus bars 40 are stacked on each other through a pair of insulating plates 39 in a space defined between the upper cover 36 and the lower cover 37. The bus bars 40 have two flat platelike tabs 40a provided for the external connector and projecting into the connector receiver 36b of the upper cover 36 and a plurality of flat platelike tabs 40b provided for the electronic circuit unit 38 and projecting into the board receiver 36c of the upper cover 36. A vertically extending pressing contact slit 40c is formed at a distal end of each of the tabs 40b. On the other hand, in contrast with a prior art outer mounting type electronic circuit unit 4 including an upper cover 8, a lower cover 9 and a printed circuit board 10 as shown in Fig. 4, the electronic circuit unit 38 is formed by only the printed circuit board 38a. As shown in Fig. 14, a circuit 38b is formed on an upper face of the printed circuit board 38a. When the electronic circuit unit 38 is turned upside down as shown by the arrow b in Fig. 15 and then, the electronic circuit unit 38 is disposed above the bus bars 40, a plurality of pairs of insertion holes 38c arranged at a predetermined interval in a lateral direction of the electrical connection box 35 are formed at proper locations of the circuit 38b confronting the tabs 40b of the bus bars 40 as shown in Fig. 16. In contrast with a prior art terminal 11 shown in Fig. 5, a female electrical connector obtained by bending with a press or the like is not formed at a front end of a terminal 41 which is joined to the printed circuit board 38a and a flat platelike tab 41a is formed at the front end of the terminal 41 in the same manner as the tab 40b of the bus bar 40. A pair of leg portions 41b are formed at a rear end of the terminal 41 so as to be inserted into each pair of the insertion holes 38c of the printed circuit board 38a. The leg portions 41b of the terminal 41 are, respectively, inserted into each pair of the insertion holes 38c from a lower face of the printed circuit board 38a in Fig. 14 as shown in Fig. 17 and are joined to the circuit 38b on the upper face of the printed circuit board 38a by solder a or the like as shown in Figs. 19 and 20. Thus, each terminal 41 is so disposed as to orthogonally intersect with the tab 40b of the bus bar 40. On the contrary, in case the circuit 38b is formed on the lower face of the printed circuit board 38a, the leg portions 41b of each terminal 41 may be joined to the circuit 38b on the lower face of the printed circuit board 38a by the solder a or the like. Soldering may also be replaced by ultrasonic welding or electric resistance welding. In the above mentioned electrical connection construction K2, when the printed circuit board 38a of the electronic circuit unit 38 is turned upside down as shown by the arrow b shown in Fig. 15 such that the terminals 41 are oriented downwardly and then, the printed circuit board 38a is placed on the bus bars 30 from above, the distal end of the tab 41a of each terminal 41 is orthogonally inserted into the pressing contact slit 40c of the tab 40b of each bus bar 40 so as to be connected to the tab 40b of each bus bar 40 as shown in Figs. 19 and 20. Subsequently, when the insulating plates 39 and the bus bars 40 stacked on each other are accommodated in the lower cover 37 together with the printed circuit board 38a of the electronic circuit unit 38 and then, the upper cover 36 is placed on the lower cover 37 so as to be locked to the lower cover 37, the tabs 40a of the bus bars 40 are projected into the connector receiver 36b of the upper cover 36 and the printed circuit board 38a of the electronic circuit unit 38 is accommodated in the board receiver 36c of the upper cover 36. Since the tabs 40b and the pressing contact slits 40c of the bus bars 40 of the electrical connection box 35 can be produced by conventional processes, production cost of the bus bars 40 is not raised. Meanwhile, in contrast with the female electrical connector 11b of the prior art terminal 11 shown in Fig. 5, since the tabs 41a of the terminals 41 of the electronic circuit unit 38 do not require bending with a press or the like, material cost and production cost of the terminals 41 are lowered as compared with the prior art terminal 11. Furthermore, since the electronic circuit unit 38 is formed by only the printed circuit board 38a and is provided together with the bus bars 40 in the space defined between the upper cover 36 and the lower cover 37, the need for an upper cover 8, a lower cover 9, etc. provided in a prior art outer mounting type electronic circuit unit 4 shown in Fig. 4 is eliminated, so that the number of components of the electronic circuit unit 38 is reduced and thus, the number of assembly steps of the electronic circuit unit 38 also decreases, thereby resulting in sharp reduction of production cost of the electronic circuit unit 38. In addition, since the two leg portions 41b of the terminal 41 are joined to the printed circuit board 38a of the electronic circuit unit 38, the terminal 41 can be brought into alignment with the pressing contact slit 40c of the tab 40b of the bus bar 40 and thus, a hitherto necessary connector housing 5 for bringing a terminal 11 into alignment with a tab 7a of a bus bar 7 as shown in Figs. 1, 2 and 4 is not required to be provided. As will be seen from the foregoing description of the electrical connection construction between the electrical connection box and the electronic circuit unit, according to the second embodiment of the present invention, the terminal of the electronic circuit unit has the tab similar to that of the bus bar of the electrical connection box and the distal end of one of the tabs of the electronic circuit unit and the electrical connection box, for example, the distal end of the tab of the electronic circuit unit is orthogonally inserted into the pressing contact slit formed at the distal end of the tab of the electrical connection box so as to be connected to the tab of the electrical connection box. Therefore, since the tab and the pressing contact slit of the bus bar of the electrical connection box can be produced by conventional processes, production cost of the bus bar is not raised. Moreover, material cost and production cost of the tab of the terminal of the electronic circuit unit are reduced in comparison with the female electrical connector 11b obtained by bending with a press or the like in the prior art terminal 11 shown in Fig. 5. Meanwhile, since the electronic circuit unit is formed by the printed circuit board, etc. and is provided together with the bus bars in the space defined between the upper cover and the lower cover of the electrical connection box, the electronic circuit unit does not require the upper cover 8 and the lower cover 9 of the prior art outer mounting type electronic circuit unit 4 shown in Fig. 4. As a result, since the number of components of the electronic circuit unit is reduced, the number of assembly steps of the electronic circuit unit is also reduced and thus, production cost of the electronic circuit unit is lowered greatly. Furthermore, if the two leg portions of the terminal are joined to the printed circuit board of the electronic circuit unit by the solder or the like, the terminal of the electronic circuit unit can be brought into alignment with the pressing contact slit of the tab of the bus bar, so that the hitherto necessary connector housing for bringing the terminal into alignment with the tab of the bus bar is not required to be provided.

Claims: An electrical connection construction (K1, K2) between an electrical connection box (1, 35) and an electronic circuit unit (4, 38), comprising: a plurality of bus bars (22, 40) which are provided in the electrical connection box (1, 35) and each include a first tab (22a, 40b); and a plurality of terminals (23, 41) which are soldered or welded to the electronic circuit unit (4, 38) and a front end (23b, 41a) of each of which is inserted into a front end of the first tab (22a, 40b) of each of the bus bars (22, 40) of the electrical connection box (1, 35) so as to be connected to the first tab (22a, 40b) of each of the bus bars (22, 40) of the electrical connection box (1, 35); characterized in that the front end of each of the terminals (23, 41) is formed into a second tab (23b, 41a), and the first tab (22a, 40b) of each of the bus bars (22, 40) of the electrical connection box (1, 35) and the second tab (23b, 41a) of each of the terminals (23, 41) of the electronic circuit unit (4, 38) are arranged so as to orthogonally intersect with each other; and a pressing contact slit (22b, 40c) is formed at a front end of each of the first tabs (22a, 40b) so as to receive a front end of a second tab (23b, 41a). An electrical connection construction (K1) as claimed in claim 1, wherein the first tab (22a) of each of the bus bars (22) is exposed outwardly from an opening (2c) of a cover (2) of the electrical connection box (1), and the second tab (23b) of each of the terminals (23) is exposed outwardly from an opening (25) of a cover (8) of the electronic circuit unit (4). An electrical connection construction (K2) as claimed in claim 1, wherein the electronic circuit unit (38) and the bus bars (40) are provided in a space defined between an upper cover (36) and a lower cover (37) of the electrical connection box (35) so as to be vertically spaced a predetermined distance from each other. An electrical connection construction (K2) as claimed in claim 3, wherein the electronic circuit unit (38) is formed by a printed circuit board (38a), and a pair of leg portions (41b) are provided at a rear end of each of the terminals (41) so as to be soldered to a circuit (38b) formed on the printed circuit board (38a). An electrical connection construction (K2) as claimed in claim 4, wherein each of the terminals (41) comprises a flat platelike tab (41a) engaging the circuit board (38a) with its rear edge, and the leg portions (41b) are inserted into insertion holes (38c) of the circuit board (38a).

Inventors: MATSUOKA HIDEO, ONIZUKA TAKAHIRO, SAKA YUUJI, MATSUOKA, HIDEO, ONIZUKA, TAKAHIRO, SAKA, YUUJI, MATSUOKA, HIDEO, C/O SUMITOMO WIRING SYSTEMS, LTD., ONIZUKA, TAKAHIRO, C/O SUMITOMO WIRING SYSTEMS LTD, SAKA, YUUJI, C/O SUMITOMO WIRING SYSTEMS, LTD.
Applicants: SUMITOMO WIRING SYSTEMS, SUMITOMO WIRING SYSTEMS, LTD.
Application year: 1996
Main classification: H01R31
IPC codes: H01R9, H05K3, H01R31, H01R4