LIGHTWEIGHT PLASTIC FURNITURE

Abstract: A lightweight, high-strength support platform (154) for use in furniture construction, which has superior structural integrity and can be used, by way of example, in portable folding tables (152), in work tables and in modular furniture typically found in modern office complexes. The support platform (154) incorporates a reinforced core of a unique configuration which is both lightweight and exhibits superior strength and durability characteristics. In one form of the invention, the support platform (154) is used in the construction of a lightweight, portable folding table which includes two pairs of legs (160, 162) that are pivotally connected to the platform for pivotal movement between an extended operational position and a retracted storage and transport position.

Description: LIGHTWEIGHT PLASTIC FURNITURE S P E C I F I C A T I O N Background of the Invention This is a Continuation-In-Part application of co-pending applica¬ tion Serial Ko. 08/547,658 filed October 24, 1995. Field of the Invention The present invention relates generally to plastic furni¬ ture. More particularly, the invention concerns a lightweight plastic folding table having a novel, structurally reinforced support platform providing a work surface. Discussion of the Invention Lightweight furniture which exhibits superior structural characteristics is in wide demand for many industrial and insti¬ tutional applications. Entities having great need for such furniture include schools, convention centers, hotels, factories, business offices and various governmental entities. Particularly in demand are lightweight folding tables and lightweight modular units for use in offices and the like which are readily portable and easily storable when not in use. While many types of lightweight furniture have been suggest¬ ed in the past, a typical drawback of such furniture is a lack of structural integrity which tends to contribute to limited useful life and to frequent structural failures. As a general rule, when the prior art furniture designers have attempted to correct the structural deficiencies in the prior art designs, the furni¬ ture becomes excessively heavy and unduly bulky. As will be discussed in greater detail in the paragraphs that follow, the thrust of the present invention is to provide lightweight, readi¬ ly portable furniture which embodies a unique structural rein¬ forcement core that provide superior structural integrity to the. furniture without unduly increasing its weight or bulkiness. Exemplary of typical prior art plastic folding tables are those described in U. S. Patent Mo. 4,951,576 issued to Cobos et al. The Cobos et al tables include upper and lower plastic table top halves and a framework grid, preferably made of wood, sand¬ wiched therebetween. Another example of a prior art folding table is that described in U. S. Patent No. 5,394,808 issued to Dutro et al. This table haε a unitary table top formed of molded plastic preferably having an outer shell of non-cellular plastic with a filling of lightweight hardened foam. Other examples of prior art table constructions can be found in U. S. Patent No. 5,271,338 issued to Bonham and in U. S. Patent no. 3,628,470 issued to DeLucas. Summary of the Invention It is an object of the present invention to provide a light¬ weight, high-strength support platform for use in furniture construction, which has superior structural integrity and can be used, by way of example, in portable folding tables, in work tables and in modular furniture of the character typically used in modern office complexes. More particularly, it is an object of the invention to provide a lightweight support platform of the aforementioned character which embodies a highly novel structural reinforcement core which is both lightweight and exhibits superior strength and durability characteristics. Another object of the invention is to provide a lightweight, readily portable folding table which embodies a lightweight plastic support platform of the character described in the preceding paragraphs and which the table further includes pivotally mounted legs that can be pivoted from an extended operational position into a retracted storage and transport position wherein they abut the reinforcement core of the support platform . Another object of the invention is to provide a lightweight folding table of the aforementioned character which is unusually strong, is highly reliable in use and has a long useful life. Another object of the invention is to provide a lightweight, high-strength foldable table of the character described which is constructed from readily available moldable plastic materials and one which can be efficiently and inexpensively manufactured in high volume. Still another object of the invention is to provide a light weight folding table of the class described in the preceding paragraphs which is highly attractive and easy to operate. Brief Description of the Drawings Figure 1 is a generally perspective view of one embodiment of the lightweight plastic furniture of the present invention shown there as a lightweight folding table. Figures 2A and 2B together comprise a generally perspective, exploded view of the folding table construction shown in Figure 1. Figures 3A and 3B together comprise enlarged bottom plan view of the folding table construction shown in Figure 1. Figure 4 is an enlarged, cross-sectional view taken along lines 4-4 of Figure 3B. Figure 5 is an enlarged, cross-sectional view taken along lines 5-5 of Figure 3B. Figure 6 is a greatly enlarged, top plan view of a corner construction of the folding table of the invention partly broken away to show internal construction. Figure 7 is an enlarged, cross-sectional view taken along lines 7-7 of Figure 6. Figure 8 is an enlarged, cross-sectional view taken along lines 8-8 of Figure 6. Figure 9 is a generally perspective, fragmentary, exploded view of a portion of the support platform of the invention which is used in the construction of the folding table shown in Figure 1. Figure 10 is a generally perspective, exploded view illustrating the construction of one corner of the reinforcement frame of the folding table construction shown in Figure 1. Figure 11 is a greatly enlarged fragmentary plan view of an alternate form of support member of the invention. Figure 12 is a cross-sectional view taken along lines 12-12 of Figure 11. Figure 13 is a generally perspective view of an alternate embodiment of the lightweight plastic furniture of the present invention. Figure 14A and 14B together comprise a generally perspec¬ tive, exploded view of the folding table construction shown in Figure 13. Figure 15 is a generally perspective view of one of the corner assemblies of the table construction shown in Figure 13. Figure 16 is a generally perspective, foreshortened view of the structural core of the table construction of this alternate embodiment of the invention. Figure 17A and 17.B together comprise a bottom view of the table construction partly broken away to show internal construc¬ tion. Figure 18 is an enlarged, cross-sectional view taken along lines 18-18 of Figure 17A. Figure 19 is an enlarged, cross-sectional view taken along lines 19-19 of Figure 17B. Figure 20 is an enlarged fragmentary, plan view of the table construction partly broken away to show internal construction. Figure 21 is a cross-sectional view taken along lines 21-21 of Figure 20. Figure 22 is a cross-sectional view taken along lines 22-22• of Figure 21. Figure 23 is a cross-sectional view taken along lines 23-23 of Figure 20. Description of the invention Referring to the drawings and particularly to Figures 1, 2A and 2B, one form of the lightweight, high strength folding table of the present invention is there illustrated and generally designated by the numeral 12. The folding table of this form of the invention comprises a support platform assembly 14 and first and second leg assemblies 16 and 18, each of which comprises a pair of downwardly extending legs designated in Figure 1 as 20 and 22, which legs are pivotally connected to platform 14. An important feature of the present invention is the unique¬ ly configured support platform 14 which is used in the construc¬ tion of table 12. Referring particularly to Figures 2A and 2B, this novel support platform can be seen to comprise a support member or cover 24 which defines a work surface 24a and a struc¬ tural reinforcement panel 26 (Figure 2B) which is connected to support member 24 in a manner presently to be described. As best seen in Figures 2A and 4, support member 24 includes a generally planar first or work surface 24a as well as a second generally planar surface 24b which is spaced apart from surface 24a. Additionally, support member 24 includes a peripheral side wall 24c which circumscribes first surface 24a and defines a downwardly depending, skirt-like portion of the character best seen in Figure 2A. Support member 24 can be constructed from a number of different types of moldable plastic materials such as polyethylene, styrene, polyproplyline and like materials. Howev¬ er, acrylonitrile butadiene styrene (ABS) is preferred. An important aspect of the support platform construction of the present invention is the uniquely configured, relatively thin plastic reinforcement panel 26. As illustrated in Figures 4 and 5 reinforcement panel 26 is interconnected with support member 24 and functions in a novel manner to provide substantial structural support to member 24 so that work surface 24a can withstand substantial vertical loading. Panel 26 can also be constructed from various moldable plastic materials of the character de¬ scribed in the preceding paragraph, but once again ABS is pre¬ ferred. Depending upon the material selected, panel 26 can be vacuum formed, injection molded or molded in a number of other ways well known to those skilled in the art. Referring particularly to Figures 2B and 5, the novel rein¬ forcement panel 26 can be seen to include a central portion 30 and a peripheral portion 32 which circumscribes central portion 30. The central portion is uniquely formed to provide a multi¬ plicity of spaced-apart, specially configured upstanding protu¬ berances 34. As shown in Figure 5, each protuberance 34 compris¬ es a base portion 34a, a vertically spaced-apart, generally circular-shaped closure wall 34b (Figure 9) , and a tapered con¬ necting wall 34c which interconnects base portion 34a and closure wall 34b (Figure 5) . While protuberances 34 are shown in the drawings as being generally frustoconical in shape, the protuber¬ ances can take on a wide variety of shapes. For example, top wall 34b of each protuberance, rather than being circular in shape, could be hexagonal or octagonal in shape should the de¬ signer so desire. Referring particularly to Figure 9, it is to be noted that a multiplicity of web-like structures 36 intercon¬ nect protuberances 34 so as to provide additional strength to the reinforcement panel. As seen by also referring to Figure 5, a multiplicity of cavities 38 are provided intermediate protuber¬ ances 34. Cavities 38 are also generally frustoconical in shape and terminate in base closure walls 38a. The peripheral portion of the reinforcement panel is also uniquely configured and, as illustrated in Figure 5, comprises a first channel 40 which is defined by a downwardly extending generally "U" shaped wall portion 40a which forms a part of peripheral portion 32 of the reinforcement panel. A second channel 42 iε also formed in peripheral portion 32 of the struc¬ tural panel and is defined by a generally "U" shaped, upwardly extending wall 42a which also forms a part of the peripheral portion of the reinforcement panel. As best seen in Figures 3A and 3B, both channels circumscribe central portion 30 of the reinforcement panel with second channel 42 also circumscribing channel 40 (see also Figure 2A) . Receivable within channel-shaped portion 40 is a generally rectangular shaped reinforcement frame 44 (Figures 2A and 5) . Reinforcement frame 44 includes a pair of spaced apart, longitu¬ dinally extending structural beams or extrusions 44a and a pair of spaced apart transversely extending beams or extrusions 44b. As illustrated in Figure 10, beams 44a and 44b are interconnected by four corner assemblies 48 of novel design, each of which in¬ cludes a pair of outwardly extending tongues 48a and 48b. Tongues 48a and 48b are closely receivable within openings 49 and 50 respectively which are provided in beams 44a. In similar manner, each corner assembly 48 also includes outwardly extending tongue-like portions 48c and 49d which are receivable in corre¬ spondingly shaped openings 51 and 52 provided in beam 44b (see also Figure 6) . Beams or extrusions 44a and 44b are preferably formed of a rigid, high strength, plastic material as are the corner assemblies 48. As shown in Figure 2A, a corner assembly 48 is provided at each corner of reinforcement frame 44 to pro¬ vide a closed frame of subεtantial strength. Reinforcement frame 44 can simply rest within channel 40 or, if desired, can be secured within the channel by any suitable means such as by adhe¬ sive bonding. Receivable within channel-like portion 42 of the reinforce¬ ment panel is a generally rectangular shaped edge support frame 56. As shown in Figure 2B, frame 56 also comprises a pair of spaced-apart, longitudinally extending beam-like members or extrusions 56a and a pair of transversely extending bean-like extrusions or structural members 56b. Members 56a and 56b are joined at their ends to arcuately shaped, resiliently deformable corner members 58. Corner members 58 comprise cushioning meanε for cushioning impact forces imposed on the support platform during transport and storage and are preferably formed of a resiliently deformable, relatively hard elastomer such as natural or synthetic rubber. If desired, corner members 58 can be inter¬ connected with beams 56a and 56b in any suitable manner such adhesive bonding. Similarly, edge support frame 56 can simply rest within channel 42 or, if desired, can be secured in place within the channel by any suitable means such as adhesive bond¬ ing. Reinforcement beams 44a, 44b, 56a, 56b can be constructed of various plastics of the character previously discussed but once again ABS comprises the material of choice. As illustrated in Figures 2B and 5, a resiliently deformable sealing means or trim frame 60 is also receivable within channel 42 in the manner shown in the drawings. More particularly, as best seen in Figures 7 and 8, trim member 60 includes a first upstanding finger-like projection 60a which is disposed between edge frame 56 and outer wall of the channel-defining walls 42a of panel 26. To securely wedge frame 56 into channel 42 in the manner shown in Figures 8 and 9, a plurality of outwardly extend¬ ing rib-like protuberances 60c are provided on projection 60a. Trim member 60 also includes a second, upwardly extending, fin¬ ger-like projection 60b which is spaced from projection 60a so as to be closely receivable over a portion of skirt portion 24c of support member 24 when member 24 is assembled over panel 26. Trim or sealing frame 60 can be constructed of a variety of moldable plastic materials such as polyvinyl chloride, polyeth- ' lyene, and butyrate and functions to seal and attractively trim out the lower edge portion of the platform assembly in the manner best seen in Figure 5. Another important feature of the apparatus of the present invention of the invention comprises anchor meanε for uεe in securely interconnecting leg assemblieε 16 and 18 to the support platform. These anchor means are here provided in the form of a plurality of anchor plates 65 to which the folding legs of the table can be securely interconnected. In the embodiment of the invention shown in the drawings, anchor plates 65 are positioned within transversely extending, longitudinally, spaced-apart anchor plate receiving grooves 63 which are formed in central portion 30 of reinforcement panel 26 (Figure 2B) . More particu¬ larly, those anchor plates designated in the drawings as 65a are received within the grooves designated in the drawings as 63a, while the anchor plates designated as 65b are received within the grooves identified by the numerals 63b. A centrally disposed anchor plate 65c is closely received within a central groove 63c formed in reinforcement panel 26. Groove 63c functions to re¬ ceive the ground engaging extremities 16a and 18a of the leg assemblies when the leg assemblies are retracted in the manner shown in the Figure 2A and 2B. Anchor plates 65 can be constructed of thin sheet metal such as steel or aluminum, and each is provided with downwardly ex¬ tending end walls 67, which depend downwardly over the transverse edges of grooves 63 (Figure 4) . As can be seen by referring to Figures 3B, 4, and 5, anchor plate 65a is received within channel 63a and is secured in place by fasteners such as threaded bolts 69 which extend through the base wall 63ab which defines the bottom of channel 63a and then through the anchor plate 65a in the manner shown in Figure 5. To pivotally support leg assemblies 16 and 18 relative to the support platform 14, novel leg support means are provided: These leg support means here comprise four cradle-like support assemblies 76 each of which includes a concave portion 76a that is disposed between spaced-apart wing-like elements 76b. The two pairs of cradle assemblies are connected to base walls 63ab in the manner shown in Figures 3A, 3B and 5 by suitable connectors such as the previously identified threaded connectors 69 which extend through wind-like portions 76b, through base wall 63ab, and into anchor plates 65a in the manner best seen in Figures 3B and 5. Also forming a part of each cradle assembly 76 is an end plate 76c which is connected to reinforcement panel 26 as well as to reinforcement frame 44 by means of elongated threaded fasten¬ ers 79 (see also Figure 5) . More particularly, as best seen in Figure 4, connectors 79 extend through end plate 76c, through wall 40a of panel 26, through end walls' 67 of the anchor plates and then into protuberances 45 which are formed internally of frame assembly 44. Cradles 76 along with convex channels 26c (Figure 5) formed in panel 26, function as bearing means for rotatably supporting the extremities 80a of each of the horizon¬ tally extending, generally tubular shaped, axle-like members 80 which comprise a part of the leg assemblies 16 and 18 of the invention (Figure 2) . Also forming a part of each of the leg assemblies 16 and 18 is a yoke-like member 82, the arms 82a of which are pivotally connected to the downwardly extending legε of each of the leg assemblies. Pivotally connected to yoke 82 is a connector rod 84 which functions to pivotally interconnect yoke 82 with a plate¬ like member 86 which is, in turn, affixed by threaded fasteners 86a to base wall 63bb of channel 63b and to anchor plates 65b (Figures 3A and 3B) . With this construction, leg assembly 16 can pivot in the manner illustrated in the drawings from its first extended position shown in Figure 2B to its collapsed stowed position shown in Figure 3B. Similarly leg assembly 18 can pivot from an extended position into the stowed position shown in- Figure 3A. It is to be understood that various types of both fixed and pivoting leg assemblies can be connected to platform 14 and various types of mechanisms can be used to interconnect the leg assemblies with the platform. In constructing the support platform of the invention, reinforcement frame 44 is asεembled together in the manner pre¬ viously described with the four corner members 48 being securely interconnected with members 44a and 44b in the manner illustrated in Figure 10. As shown in Figures 4 and 5, the frame assemblage is then seated into channel 40a. With frame 44 thusly εeated, anchor plates 65a, 65b, and 65c are positioned within their respective anchor-plate receiving grooves 53a, 63b, and 63c in the manner also shown in Figures 4 and 5. Next, the four cradle assemblieε 76 are placed over the ends 80a of the tubular members or axles 80 of the leg assemblies in the manner shown in Figures 3A and 3B and the cradle assemblies are then connected to the structural panel using the previously identified threaded fasteners 69 and 79. In this regard, it is to be noted that, as previously mentioned, the interior wall surface 44i of frame assembly 44 is provided with portions 45 of substantially increased wall thickness which receive the self- tapping, threaded connectors 79 (Figure 4) . This construction provides extra rigidity to the structure to enable smooth, vibra¬ tion free rotation of the axle members 80 within the convex portions 26c of the reinforcement panel and the central portions 76a of the cradles. To complete the assembly of the various structural components of support 14, rim assembly 56 is inserted into peripheral channel 42 in the manner shown in Figure 5. To complete the alternating protuberance and cavity pattern of the central portion of the reinforcement panel and to provide a core assembly in which the upstanding protuberances substantially cover the entire upper surface of the reinforcement core, spe¬ cially configured reinforcement segments 90 are emplaced within channels 69 formed in the anchor plates (see Figures 2A and 9) .. So as to provide structural continuity, segments 90 have a sur- face configuration similar to that of the central portion 30 of panel 26. More particularly, each of he segments 90 haε a plu¬ rality of upstanding protuberances 90a which are similar to protuberances 34 with each having a base portion, a top closure wall 90b, and a side wall 90c which interconnects the' base por¬ tion and the top closure wall 90b (Figure 2A and 9) . With reinforcement segments 90 in position within the chan¬ nels formed in the anchor plates 65, a suitable adhesive is sprayed, painted, rolled or otherwise deposited on closure walls 34b and 90b of the reinforcing panel and of the segments 90a. Cover 24 is then placed over the reinforcement panel assemblage so that the central portion of undersurface 24b of the support member rests upon the adhesive covered closure walls 34b and 90b of protuberances 34 and 90a. It is to be understood that a number of different kinds of readily commercially available adhesives can be used to securely bond support member 24 to the protuberances 34 and 90a which make up the structural core of the reinforcement panel. Following the bonding step, trim member 60 is mated with the assemblage by inserting projection 60a into the circumferentially extending space 93 formed between frame 56 and outer wall 42a of the reinforcement panel. Member 60a is secured in place within channel 42 by the previously identified resiliently deformable protuberances 60c which securely grip the inner wall of the longitudinally extending and transversely extending members 56a and 56b of frame assembly 56. As shown in Figure 5, with projec¬ tion 60a in position within gap 93, the outer lip, or projection 60b, will circumscribe and frictionally engage skirt 24c of sup¬ port member 24 thereby neatly and attractively trimming the underside of the support platform. Referring next to Figures 11 and 12, an alternate form of support platform of the present invention is there illustrated.' this form of support platform is identical in all respects to platform 14 and is constructed in the same manner using the same components as previously described save that a second partial reinforcement panel 126a is affixed to a full panel 126 which is of identical construction to panel 26 of the previously described embodiment. Panels 126 and 126a are assembled together in a back-to-back relationship in the manner shown in Figure 12. The central portion of each of the panels 126 and 126a is provided with a multiplicity of upstanding, generally frustoconical shaped protuberances identified in Figure 12 by the numeralε 134 and 134a. Each of the protuberances 134 has a base portion 135, a closure wall 137, and a connecting wall 139 interconnecting base portion 135 and closure wall 137. Disposed intermediate protu¬ berances 134 are generally frustoconically shaped cavities 141. In aεsembling the platform of this latest form of the inven¬ tion, full reinforcement panels 126 and partial reinforcement panel 126a are interconnected by bonding the closure walls 137 of panel 126a to the base walls 143 of cavities 141 of panel 126. After panels 126 and 126a have been thusly interconnected, cover 24 is placed over the assemblage thus formed and is bonded to panel 126 along the closure walls 137 of panel 126. As is appar¬ ent from a study of Figure 12, this double reinforcement panel construction provides additional strength to the support platform and enables the upper or work surface of support member 24 to carry loads of very large magnitude. Turning to Figures 13 through 23, another form of the lightweight, high strength folding table of the present invention is there shown and generally designated by the numeral 152. The folding table of this latest form of the invention is similar to the embodiment shown in Figures 1 through 10 and compriseε a support platform assembly 154 and first and second leg assemblies 156 and 158, each of which comprises a pair of downwardly extend-' ing legs designated in Figure 13 as 160 and 162, which legs are- pivotally connected to platform 154. Referring particularly to Figures 14A and 14B, support platform 154 can be seen to comprise a support member or cover 164 which defines a work surface 164a and a structural reinforce¬ ment core 166 which is connected to member 164 in a manner pre¬ sently to be described. As before, support member 164 includes the generally planar first or work surface 164a as well as a second generally planar surface 164b which is spaced apart from surface 164a (see Figure 19) . Additionally, support member 164 includes a peripheral side wall 164c which circumscribes first surface 164a and defines a downwardly depending, skirt-like portion of the character best seen in Figure 14A. Support member 164 can be constructed from a number of different types of moldable plastic materials such as polyethylene, styrene, polyproplyline and like materials. Howev¬ er, acrylonitrile butadiene styrene (ABS) is preferred. An important aspect of the support platform construction of this latest form of the invention is the uniquely configured, structural reinforcement core 166. As illustrated in Figures 18 and 19 reinforcement core 166 is interconnected with support member 164 as by adhesive bonding or the like and functions in a novel manner to provide substantial structural support to this member so that work surface 164a can withstand substantial verti¬ cal loading. Core 166 can also be constructed from various moldable plastic materials, but once again ABS iε preferred. Depending upon the material εelected, core 166, like panel 26, can be vacuum formed, injection molded or molded in a number of other ways well known to those skilled in the art. Referring particularly to Figures 14A, 16 and 18, the reinforcement core 166 can be seen to include a central portion 170 and a peripheral portion 172 which circumscribes central por¬ tion 170. ' The central portion is uniquely formed to provide a multiplicity of spaced-apart, specially configured upstanding protuberances 174. As best seen in Figure 18, each protuberance 174 comprises a base portion 174a, a vertically spaced-apart, generally circular-shaped closure wall 174b (Figure 16) , and a tapered connecting wall 174c which interconnects base portion 174a and closure wall 174b (Figure 18) . While protuberances 170 are shown in the drawings as being generally frustoconical in shape, as before, the protuberances can take on a wide variety of shapes. As indicated in Figure 16, a multiplicity of web-like structures 176 interconnect protuberances 174 so as to provide additional strength to the reinforcement core. Aε seen by also referring to Figure 18, a multiplicity of cavities 178 are pro¬ vided intermediate protuberances 174. Cavities 178 are also preferably generally frustoconical in shape and terminate in base closure walls 178a. The peripheral portion of core 166 comprises a generally vertically extending, circumscribing wall 180 and a circumscrib¬ ing flange-like portion 182 which is integrally formed with wall 180. As best seen in Figure 18, flange-like portion 182 overlays and is connected to a mating flange-like portion 183 formed on a bottom enclosure panel 186 which also forms a part of support platform assembly 154 (see also Figure 14B) . As shown in Figure 14B, a channel 188 is formed in the peripheral portion 190 of the enclosure panel and is defined by inner and outer spaced apart circumscribing walls 190 and 192 which also form a part of the peripheral portion 19 of the enclosure panel. As best seen in Figure 14B, a generally planar central wall 194 spans inner wall 190 and is preferably integrally formed therewith (see also Figures 18 and 19) . Central wall 194 is provided with a plurali¬ ty of indentations 194a, the purpose of which will presently be described. Receivable within channel 188 of enclosure panel 186 is a generally rectangular shaped reinforcement frame 197 (Figures 14. and 18) . Reinforcement frame 197 includes a pair of spaced apart, longitudinally extending structural beams or extrusions 197a and a pair of spaced apart transverεely extending beams or extrusions 197b. As illustrated in Figures 14A and 15, beams 197a and 197b are interconnected by four corner asεemblieε 198 of novel design, each of which includeε a pair of outwardly extend¬ ing tongues 198a and 198b (Figure 15) . Tongues 198a and 198b are closely receivable within generally "U" shaped channels 200a and 200b which are formed in beams 197a and 197b. Each corner assem¬ bly 198 also includes a central arcuate shaped, hub-like portion 198c from which tongues 198a and 198b extend. As best seen in Figure 23, portion 198c terminates in an upper wall 199 which engages the lower surface 164b of cover 164 when frame 197 is positioned within channel 188 of enclosure panel 186. Beams or extrusions 197a and 197b are preferably formed of a rigid, high strength, plastic material aε are the corner assemblies 198. As shown in Figure 14A, a corner assembly 198 is provided at each corner of reinforcement frame 197 to provide a closed frame of substantial strength. Reinforcement frame 197 can simply rest within channel 186 or, if desired, can be secured within the channel by any suitable means such as by adhesive bonding. Similarly, tongue 197a and 197b can simply rest within "U" εhaped channels 200a and 200b, or, if desired, can be secured in place within the channels by any suitable means such as adhesive bond¬ ing. As illustrated in Figures 14B, 18 and 19, a resiliently deformable sealing means or trim frame 204 is also receivable between peripheral flange 164c of cover 164 and wall 192 of enclosure panel 186 in the manner shown in the drawings. As before, trim member 204 includes a central portion 206 which is disposed between flange 164c and wall 192 of enclosure panel 186. Trim member 204 also includes an upwardly extending, finger-like ' projection 207 which is εpaced from central portion 206 so aε to be closely receivable over a portion of flange 164c of cover member 164 when member 164 is assembled over core 166 and enclo¬ sure panel 186. As before, trim or sealing frame 60 can be constructed of a variety of moldable plastic materials such as polyvinyl chloride, polyethlyene, and butyrate and functions to seal and attractively trim out the lower edge portion of the platform assembly in the manner best seen in Figures 13 and 20. Another important feature of the apparatus of this latest form of the invention comprises anchor means for use in securely interconnecting leg aεsemblieε 160 and 162 to the support plat¬ form. Theεe anchor means are here provided in the form of a plurality of anchor plates 210 to which the folding legε of the table can be securely interconnected. Anchor plates 210 are positioned within the previously identified, spaced-apart anchor plate receiving indentations 194a which are formed in the central portion 30 of closure panel 186 (Figure 14B) . More particularly, a pair of anchor plates are received within centrally disposed indentations while the remaining anchor plates are received within indentations located proximate the side portions of the enclosure panel 186. To pivotally support leg assemblies 156 and 158 relative to the support platform, novel leg support means are provided. These leg support means here comprise four bearing plates 214 each of which includes a concave portion 214a that is disposed between spaced-apart wing-like elements 214b. The two pairs of cradle assemblies are connected to enclosure panel 186 and to the side anchor plates in the manner shown in Figures 14B, 17B, 17A and 17B and 18 by suitable connectors such as rivet-like connec¬ tors 216 which extend through wing-like portions through the central wall of enclosure panel 186 and into anchor plates 210 in the manner best seen in Figures 18 and 19. With this construc¬ tion, the .convex channels or central portions 214a of bearing- plates 214 function as bearing means for rotatably supporting the. extremities 218a of each of the horizontally extending, generally tubular shaped, axle-like members 218 which comprise a part of the leg asse blieε 160 and 162 of the invention (Figureε 17A and 17B) . Alεo forming a part of each of the leg assemblies 160 and 162 is a yoke-like member 220, the arms 220a of which are piv¬ otally connected to the downwardly extending legs of each of the leg assemblies. Pivotally connected to each yoke 220 is a con¬ nector rod 222 which functions to pivotally interconnect yoke 220 with a plate-like member 224 which is, in turn, affixed by threaded fastenerε 226 to the central wall of enclosure panel 186 and to anchor plates 210 (Figures 17A, 17B, and 18) . With this construction, the leg assemblies can pivot relative to support platform 154 in the manner illustrated in the drawings and in the manner described in connection with the embodiment of Figures 1 through 10. As before, various types of both fixed and pivoting leg assemblies can be connected to platform 154 and various types of mechanisms can be used to interconnect the leg assemblies with the platform. In assembling the leg assemblieε to the εupport platform, the four bearing plates 214 are placed over the ends 218a of the tubular members or axles 218 of the leg assemblies. This done, the bearing plates are then connected to the enclosure panel and to the side anchor plates using the previously identified thread¬ ed fasteners 216. Similarly, with the yoke assemblies connected to the legs in the manner shown in Figures 17A and 17B, plates 224 are connected to the enclosure panel and to the central anchor plates using the previously identified connectors 226. Having now described the invention in detail in accordance with the requirements of the patent statutes, those skilled in this art will have no difficulty in making changes and modifica¬ tions in the individual parts or their relative assembly in order- to meet ' specific requirements or conditions. Such changes and. modifications may be made without departing from the scope and spirit of the invention, as set forth in the following claims.

Claims: I CLAIM 1. A lightweight, high-strength support platform for use in constructing plastic furniture, comprising: (a) a support member having a generally planar first surface and a spaced apart second surface; and (b) a reinforcement core connected to said support member, said core having a first surface provided with a multiplicity of specially configured, outwardly extending protuberances covering a substantial portion of said first surface of said panel, each said protuberance including: (i) a base portion; (ii) a spaced apart closure wall; and (iii) a connector wall interconnecting said base portion and said closure wall; and (c) enclosure means connected to said support member for enclosing said reinforcement core between said enclosure means and said support member. 2. A platform as defined in Claim 1 in which said enclosure means comprises an enclosure panel having a channel formed therein. 3. A platform as defined in Claim 2 further including at least one reinforcement beam disposed within said channel of said enclosure panel for substantially spanning said enclosure panel. 4. A platform as defined in Claim 2 further including a reinforcement frame disposed within said channel of said enclosure panel. 5. A platform as defined in Claim 2 in which said protuberances are substantially frustoconical in shape. 6. A platform as defined in Claim 2 in which said reinforcement panel further includes a multiplicity of webs extending between said protuberances. 7. A platform as defined in Claim 2 in which said reinforcement panel further includes a multiplicity of specially configured cavities disposed intermediate said outwardly extending protuberances. 8. A lightweight, high-strength support platform for use in constructing plastic furniture, comprising: (a) a support member having a generally planar first surface having a peripheral portion and a spaced apart second surface; and (b) a plastic structural reinforcement core connected to said support member, said core having a central portion and a peripheral flange circumscribing said central portions, said central portion being provided with a multiplicity of specially configured protuberances each comprising: (i) a base portion; (ii) a spaced apart closure wall; and (iii) a tapered connecting wall interconnecting said base portion and said closure wall; (c) an enclosure panel connected to said peripheral flange of said core; and (d) a reinforcement frame disposed between said core and said enclosure panel. 9. A support platform as defined in Claim 8 in which said enclosure panel includes a central portion and a channel shaped portion circumscribing said central portion, said reinforcement frame being disposed substantially within said channel-shaped portion. 10. A support platform as defined in claim 8 in which said reinforcement frame comprises a pair of longitudinally extending reinforcement beams, a pair of transversely extending reinforcement beams and corner members interconnecting said longitudinally extending reinforcement beans. 1 1. A support platform as defined in Claim 8 further including a pair of leg assemblies pivotally connected to said support platform for movement between a first extended position and a second retracted position. 12. A supporting platform as defined in Claim 1 1 in which said enclosure panel further includes anchor means for connecting said leg a assemblies to said enclosure panel. 13. A support platform as defined in Claim 12 in which anchor means comprises a plurality of metal anchor plates. 14. A support platform as defined in Claim 13 in which said enclosure panel is provided with a plurality of spaced-apart anchor plate receiving indentations and in which each of said pair of leg assemblies includes a yoke-like member connected to a selected pair of said anchor plates. 15. A lightweight, high-strength support platform for use in constructing plastic furniture, comprising: (a) a support member having a generally planar first surface having a peripheral portion and a spaced apart second surface; and (b) a plastic structural reinforcement core connected to said support member, said core having a central portion and a peripheral flange circumscribing said central portions, said central portion being provided with a multiplicity of generally frustoconically shaped protuberances; (c) an enclosure panel connected to said peripheral flange of said core; and (d) a reinforcement frame disposed between said core and said enclosure panel, said reinforcement frame being disposed substantially within said channel-shaped portion and comprising a pair of transversely extending reinforcement beams and corner members interconnecting said longitudinally extending reinforcement beams. 16. A support platform as defined in Claim 15 further including a pair of leg assemblies pivotally connected to said support platform for movement between a first extended position and a second retracted position. 17. A supporting platform as defined in Claim 16 in which said enclosure panel further includes anchor means for connecting said leg assemblies to said enclosure panel. 18. A support platform as defined in Claim 17 in which anchor means comprises a plurality of metal anchor plates. 19.A support platform as defined in Claim 18 in which said enclosure panel is provided with a plurality of spaced-apart anchor plate receiving indentations and in which each of said pair of leg assemblies includes a yoke-like member connected to a selected pair of said anchor plates. 20. A support platform as defined in Claim .18 further including a yieldably deformable plastic trim strip circumscribing said support member.

Inventors: RAAB CLIFFORD, RAAB, CLIFFORD
Applicants: VIRCO MFG CORP, VIRCO MFG. CORPORATION
Application year: 1996
Main classification: A47B3
IPC codes: A47B3, A47B13