Electrical connector

Abstract: An electrical connector for interconnecting at least two circuit boards, comprises an insulating body (10) defining a first face (32) configured for disposition adjacent a face of a first circuit board (72). A contact element (20,22,50) comprises a resiliently movable contact head (24) disposed above a plane through said first face (32) and said contact head (24) is movable towards said first face (32) upon being pressed into mating contact with the first circuit board (72). Each said contact element (20,22,50) further comprising a leg portion with a contact foot (26,66) connected to said leg portion for mating contact with a second circuit board (70). Said insulating body (10) defining at least one row of adjacently disposed recesses (16,18,52). A contact element (20,22,50) is disposed in each of said recesses (16,18,52). Each contact element (20,22,50) comprises a generally V-shaped portion with a first and a second limb (60,62). Said first limb (60) lies in contact with a face of the recess (52), and said second limb (62) partly projects through the aperture slot (64) in the opposite face of recess (52). The end portion of said first limb (60) comprises said contact foot (26,66), extending out of said respective recess (16,18,52) for mating contact with said second circuit board (70) and the end portion (68) of said second limb (62) is bent upwardly toward the recess (16,18,52) and unrestrained by the insulating body (10) to provide a sprung contact face (69) to engage a complementary contact carried by said first circuit board (72).

Description: Field of Invention The present invention relates to electrical connectors and more particularly to electrical connectors used to interconnect electronic assemblies such as, for example, printed circuit boards, which are required to be mounted one adjacent another, often, but not necessarily, in a vertically-arranged stack. Such electronic assemblies will be referred to herein as "boards". Background to the Invention Apart from hard wiring the boards one to another, prior art methods of interconnecting the boards include the use of edge connectors carried by the boards which engage with complementary fixed connectors carried within a frame mounting the boards, interconnection being required between the complementary fixed connectors to provide the necessary connections from one board to another. Such systems are inconvenient and costly, requiring numerous individual component parts, and the assembly of those parts Into an interconnection system. In addition, removal or replacement of individual boards of an assembly is likely to difficult and thus introduce further cost in service and maintenance. US-P 5,378,160 discloses a compliant stacking connector for printed circuit boards, which includes a housing, formed of a insulative material. The housing has a linear array of laterally slot-like apertures that extend through the upper surface into the interior of the housing. Each of the apertures accommodates a single corresponding compliant contact element. Each of the contact elements is an integral extension of a terminal lead. The terminal leads are arranged along opposed lateral sides of the housing. Each lead extends through the side wall into and along the bottom surface of the aperture. It is an object of the present invention to provide an improved means of interconnecting boards as herein defined. Summary of the Invention According to the present invention as defined in claim 1, the electrical connector for interconnecting two physically adjacent boards, as herein defined, comprises an electrically insulating body which mounts one or more electrically conducting elements, each such conducting element having a first portion adapted to electrically contact an electrically conducting part of one board, and a second portion adapted to contact an electrically conducting part of an adjacent board, to provide electrical connection therebetween. One of said portions may be adapted to be physically attached to the electrically conducting part of its respective board, and the other of said portions to form a pressure contact with the electrically conducting part of the other board. Alternatively the body of the connector may be physically attached to, or located upon, one or other of the two boards and pressure contact made by both portions of the connector element to the respective conducting parts of the two boards. In one form of connector in accordance with the invention, the insulating body of the connector may lie between the boards to be interconnected, and connection may be made between contacts carried respectively by the opposed faces of the two boards. In a further form, the boards to be interconnected may lie one upon the other, and connection may be made between contacts carried respectively upon the upper faces of the two boards. Employing a series of connectors in accordance with the invention, a series of boards may be interconnected in stack without the need for an external mechanical framework or associated interconnections. It will be apparent that connectors in accordance with the invention provide, a more ready and less expensive means of interconnecting adjacent boards one to another, and of creating an interconnected stack of a series of such boards. Brief description of drawings: In order that features and advantages of the present invention may be further appreciated, two embodiments thereof will be described, by way of example. with reference to the accompanying drawings of which: Figure 1, 2 and 3 show respectively views from the top, side and below of an electrical connector in accordance with the invention; Figure 4 is a transverse section through the connector of Figures 1, 2 and 3, taken along the line A-A, looking in the direction of the arrows; Figure 5 is a transverse section of another form of connector in accordance with the invention; Figures 6 & 7 are views of the connector of Figure 5 from one side and below respectively, on a different scale; and Figure 8 is a further transverse view of the connector of Figure 5 assembled with and interconnecting two boards. Detailed description of embodiments Referring to Figures 1 to 4. the first electrical connector comprises a body 10 of electrically insulating material in the form of a plastics moulding. whose opposed longitudinal faces 12 and 14 are each provided with a series of opposed recesses, such as 16 and 18 respectively (see Figure 4), in which identical contact elements such as 20 and 22 are mounted. The body 10 may typically be moulded of STANYL (TM) high temperature resistant nylon 46, and the contact elements 20 formed of beryllium-copper strip material 0.1 mm thick. Each contact element is shaped to provide a head 24 in the form of an inverted letter V at the upper extremity. of the contact element and a flat foot 26 at the lower extremity. Head 24. which is intended to make pressure contact with a contact pad upon one printed circuit board is gold plated to optimise electrical contact between contact element 20 and the respective contact pad, carried upon the board to he mounted adjacent the upper face 32 of body 10. Foot 26, which is intended to be surface mounted by soldering to a contact pad upon the other printed circuit board, is tinned with a tin-lead alloy to permit ready attachment thereto. Each contact element 20 is shaped and mounted to permit head 24 to flex outwardly and downwardly upon stem 34, about turnover 36, when assembled with an upper printed circuit board, the lower face of which will lie in contact with the upper face 32 of moulding 10, when the upper board is, pressed into contact with the connector. Referring now to the further connector shown in Figures 5 to 8 of the drawings, a series of contact elements 50, are mounted within recesses 52 arranged in two opposed rows 54 and 56, one on each side of a body moulding 58 of electrically insulating material. Each contact element 50 comprises a generally V-shaped portion, one limb 60 of which lies in contact with the upper face of the recess 52, and the other 62 partly projects through the aperture slot 64 in the lower face of recess 52. The end-portion of limb 60 is continued and stepped to provide a foot 66, intended to be surface mounted upon a complementary contact carried by one of the two boards to be interconnected. and the end portion 68 of limb 62 is bent upwardly toward the recess 52. to provide a sprung contact face 69 to engage a complementary contact carried by the other of the two boards to be interconnected. Figure 8 shows the same connector assembled with a pair of boards 70 and 72, with appropriately positioned contact pads 74 and 76 respectively. on the upper surface of each, to permit interconnection by means of the contact elements 50. The end portion 68 of each contact element 50 projects through aperture 64, and allows contact faces 69 to contact pads 76 upon the upper face of board 72, the lower part of connector body 58 projecting through an appropriately dimensioned aperture in the upper board 70, to mechanically contact the upper face of lower board 72. It will he appreciated that the connector described in relation to Figures 5 to 8 of the drawings will normally be carried upon the upper board 70 by virtue of the contact feet 66 being surface mounted by solder attachment to contact pads 74, and, upon assembly of the two boards 70 and 72, contact faces 69 will engage pads 76 upon the lower board 72. The complete assembly may be held together by appropriately mounting board 70 to board 72, for example by interengaging pegs and apertures, or otherwise.

Claims: An electrical connector for interconnecting at least two circuit boards, comprising: an insulating body (10,58) defining a first face (32) configured for disposition adjacent a face of a first circuit board (72); a contact element (20,22,50) comprising a resiliently movable contact head (24) disposed above a plane through said first face (32) and said contact head (24) movable towards said first face (32) upon being pressed into mating contact with the first circuit board (72), each said contact element (20,22,50) further comprising a leg portion with a contact foot (26,66) connected to said leg portion for mating contact with a second circuit board (70), said insulating body (10) defining at least one row of adjacently disposed recesses (16,18,52), each with an aperture slot (64); a contact element (20,22,50) disposed in each of said recesses (16,18,52), each contact element (20,22,50) comprises a generally V-shaped portion with a first and a second limb (60,62), said first limb (60) lies in contact with a face of the recess (16,18,52), and said second limb (62) partly projects through said aperture slot (64) in the opposite face of recess (52); the end portion (68) of said second limb (62) is bent upwardly toward the recess (16,18,52) and unrestrained by the insulating body (10,58) to provide a sprung contact face (69) to engage a complementary contact carried by said first circuit board (72); characterised in that the end portion of said first limb (60) comprises said contact foot (26,66), extending out of said respective recess (16,18,52) through said aperture slot (64) for mating contact with said second circuit board (70). The connector as in claim 1, wherein said end portion (68) of said second limb (62) is bent only once upwardly toward the recess (16,18,52). The connector as in any one of the preceding claims, wherein said end portion of said first limb (60) is stepped to provide said contact foot (26,66). The connector as in any one of the preceding claims, wherein each said contact element (20,22,50) comprises a flexible stem portion (34). The connector as in any one of the preceding claims, wherein each of said contact elements (20,22,50) comprises a turnover (36) connecting said flexible stem portion (34) with said first limb (60), said flexible turnover (36) disposed within said respective recesses (16,18,52). The connector as in any one of the preceding claims, wherein said contact head (24) comprises an inverted generally V-shape. The connector as in any one of the preceding claims, wherein said flexible stem portion (34) of each said contact element (20,22,50) extends from said leg portion at an angle of other than 90 degrees, in particular less than 90 degrees, wherein upon mating contact with the first circuit board (72) said flexible stem portion (34) moves towards said leg portion. The connector as in any one of the preceding claims, wherein said insulating body (10) comprises two said rows of adjacently disposed recesses (16,18,52) with respective said contact elements (20,22,50). The connector as in the preceding claim, wherein said insulating body (10) is generally symmetrical about a plane extending between said rows of adjacently disposed recesses (16,18,52). The connector as in any one of the preceding claims, wherein said contact foot (26,66) of each said contact element (20,22,50) comprises a contacting surface facing in an opposite direction from said contact head (24). The connector as in any one of the preceding claims 1 to 9, wherein said contact foot (26,66) of each said contact element (20,22,50) comprises a contacting surface facing in the same direction as said contact head (24). The connector as in any one of the preceding claims, wherein said insulating body (10) further comprises a second face (30) generally opposite from said first face (32) and configured for disposition adjacent a face of the second circuit board (70), said contact foot (26,66) of each said contact element (20,22,50) extending beyond a plane of said second face (30) so that said contact foot (26,66) makes electrical connection with a mating pad (74) of the second circuit board (70) upon said second face (30) being disposed directly adjacent the face of the second circuit board (70), said contact element (20,22,50) thereby disposed between the first and second circuit boards (70,72). The connector as in any one of the preceding claims 1 to 11, wherein said insulating body (10) further comprises a second face (30) generally opposite from said first face (32), said contact foot (26,66) of each said contact element (20,22,50) extending outward from said insulating body (10) between planes through said first face (32) and said second face (30) so that said contact foot (26,66) makes electrical connection with a mating pad (74) of the second circuit board (70). The connector as in any one of the preceding claims, wherein said insulating body (10) defines two oppositely facing rows (12,14;54,56) of adjacently disposed recesses (16,18,52). The connector as in any one of the preceding claims, wherein said first face (32) of said insulating body (10) is defined between said rows of recesses (16,18,52) and configured for disposition adjacent a face of a first circuit board (72). The connector as in any one of the preceding claims, wherein said leg portion of said contact element (20,22,50) extends out of said respective recess (16,18,52) generally opposite from said contact head (24) for mating contact with said second circuit board (70). The connector as in any one of the preceding claims, wherein said insulating body (10) comprises a generally symmetrical cross-sectional profile through said recesses (16,18,52). The connector as in any one of the preceding claims, wherein said leg portion is set against an inner surface of said insulating body (10) at least partially within said recess (16,18,52). The connector as in any one of the preceding claims, wherein said contact head (24) comprises a configuration so as to define a generally point contact along a width thereof with respect to a mating pad (76) of the first circuit board (72). The connector as in any one of the preceding claims, wherein said contact foot (26,66) comprises a generally flat planar contacting surface for planar contact with a mating pad (74) of the second circuit board (70). The connector as in any one of the preceding claims, wherein one part of insulating body (58) projects through an appropriately dimensioned aperture in the second circuit board (70) to contact the upper face of the first circuit board (72). The connector as in any one of the preceding claims, wherein the insulating body (10) of the connector lies between the boards (70,72) to be interconnected, connection is made between contacts carried respectively by the opposed faces of the two boards (70,72) and the body (10) is physically attached to or located upon one or other of the two boards (70,72). The connector as in any one of the preceding claims, wherein each said recess (16,18,52) having a back wall extending between a substantially horizontal bottom surface defined by an inner surface of a lower portion of said recess (16,18,52) and a substantially horizontal top surface defined by an inner surface of a upper portion of said recess (16,18,52), said top surface extending horizontally to a lesser extent than said bottom surface such that each said recess (16,18,52) is open at the side of said insulating body (10) and at least partially at said upper portion of said body. The connector as in any one of the preceding claims, wherein said recess (16,18,52) is open at the side of said insulating body (10) at the point in which said contact foot (26,66) extends out of the body member. The connector as in any one of the preceding claims, wherein said recess (16,18,52) is open on the top side at least partially at the upper portion of the insulating body at the point in which said head (24,69) of the contact element (20,22,50) extends out of and above the first face (32).

Inventors: BISHOP PETER GEORGE, BISHOP, PETER GEORGE
Applicants: AVX LTD, AVX LIMITED
Application year: 1996
Main classification: H01R12
IPC codes: H01R12