SEAL DEVICE FOR ISOLATING BEARING ASSEMBLIES IN A MOTOR

Abstract: This invention is directed to a seal device for an energy conversion device which has a rotating shaft supported by bearing assemblies containing lubrication. The seal device inhibits migration of the lubrication from a first portion of the shaft near the bearing assembly to a second portion of the shaft near electronic circuitry. The seal device includes a seal mounting structure which separates the first portion of the shaft from the second portion of the shaft. The seal mounting structure has a shaft receiving surface through which the shaft is placed. A groove is located in the shaft receiving surface and a seal is secured in the groove by various means and remains stationary with respect to the rotating shaft. The seal has an inner segment that surrounds the periphery of the shaft.

Description: SEAT, DEVICE FOR ISOLATING BEARING ASSEMBLIES IN A MOTOR Field of the Invention The present invention relates generally to a motor. More particularly, the present invention relates to a seal device for miriimizing the loss of bearing lubrication and inhibiting migration of lubrication from the bearing assemblies into the motor cavity encasing electronic circuitry thereby reducing the risk of electrical shorts and increasing the time between periodic maintenance. Background of the Invention AC and DC electrical motors convert electrical energy into mechanical energy by utilizing the electromagnetic force produced by current carrying conductors within an electromagnetic circuit. This mechanical energy is typically in the form of a shaft undergoing rotation due to a changing electromagnetic field within the motor. The electromagnetic field change is caused by current variations in the electromagnetic circuit which is a function of the angular position of the shaft. The electromagnetic field incrementally changes its magnitude around the shaft inducing continuous rotation of the shaft. To accomplish a change in current within the electromagnetic circuit, many electrical motors use a series of brushes to make electrical contact between components of the electromagnetic circuit located on the rotating shaft and other components which are stationary. The rotating commutator slides across the brushes providing an electrical connection between the rotating and stationary electronic components. Generally, the brushes are made of carbon or a metallic material. Throughout the life of the motor, the repeated contact of the brushes causes wearing of the brushes and a release of brush particulates into the encapsulated environment within the motor housing. Build up of these electrically conductive particulates on the components of the electromagnetic circuit can cause an electrical short. Once an electrical short occurs, the efficiency of the motor degrades until the point in which it must undergo maintenance to clean and replace components within the motor. Additionally, the build-up can cause "arcing" of current within the motor which can be dangerous if the motor is used in a potentially explosive environment, such as a coal mine. And, large releases of current within the motor also present a safety hazard to individuals near the motor. Fans are often placed near these motors to push air through openings in the motor housing to cool the motor and force the particulates from the motor housing. However, fans by themselves cannot solve the paniculate problem because of an additional compound, lubrication, found in the encapsulated environment within the motor. Because the shafts rotate at thousands of revolutions per minute, various types of bearing assemblies containing lubrication are used to mount the shafts. Lubrication is exposed to the shaft and the air around the shaft since the bearing elements contact the shaft. The solid lubrication migrates along the shaft from the bearing assembly and is thrown from the rotating shaft. When the lubricant is released into the air, it settles on the electronic circuitry as the particulates do. The air movement by the fans cannot keep the particulates from "sticking" to the circuitry due to the mixture of lubrication and brush particulates. Not only can the paniculate and lubricant mixture cause an electrical short due to the conductivity of the particulates, but the nonconductive lubricant can inhibit the electrical connection between the brushes and the rotating commutator. In addition to the solid lubricant released into the environment surrounding the electronic circuitry, the drastic temperature rise during operation causes an increased outgassing of lubricant vapor from the solid lubricant. The liberated lubricant vapor then condenses back onto the colder surfaces within the housing. This process results in deposits of lubrication and brush particulates on all surfaces within the housing including the electronic circuit components. Another problem with the motor occurs during bearing failure when the shaft cuts into the bearing cap and enlarges the through-hole through which the shaft passes. Thus, the minimal tolerance, usually about 1/32", between the outer periphery of the shaft and the through-hole can be greatly expanded to over 3/8". The expanded gap causes increased leakage of the lubricant from the bearings which results in a quicker failure of the bearings. Additionally, the particulates from the brushes can easily migrate into the bearing assembly through the expanded gap and lessen the effectiveness of the bearing assembly. Considering that many of the motors are very large and weigh several thousand pounds, it can take several hours to access the surfaces coated with the lubricant and particulate mixture, clean those surfaces, and reassemble the motor. A vapor degreasing process is typically employed using various solvents such as trichloroethylene which releases hazardous vapors into the air. If the problem is not regularly addressed through periodic maintenance which is generally required every one to three months depending on the motor, then current arcing between the components damages the electromagnetic circuit. If the motor must be cleaned and the damaged components replaced, the motor "downtime" can last several days. Any "downtime" in the motor causes a downstream stoppage in the processes which rely upon the mechanical energy produced by the motor. In addition to the financial loss due to "downtime", the replacement of components and the man-hours necessary to perform repairs and maintenance is very costly. As stated, the mere movement of air through the housing does not entirely alleviate the paniculate build-up due to the presence of the lubricant. Throughout the motor industry, no attempt to isolate the lubricated bearings from the housing cavity has been successful. To accomplish this long felt need to eliminate the problems associated with the lubricant-particulate mixture and increase efficiency, many manufacturers have developed efficient "brushless" motors which utilize a series of electronic switches that open and close based on the angular position of the shaft which changes the current within the electromagnetic circuitry. Thus, with the removal of the brushes, no particulates are released. However, motors employing brushes continue to be produced. And, due to the high cost of new motors, the hundreds of thousands of existing brush electric motors continue to be used in every industry. Additionally, attempts to retrofit existing motors by affixing a seal to the rotating shaft have been made, but have failed. The extreme vibration of the shaft loosens the seal and die means by which the seal is fastened to the shaft which ultimately leads to leakage of the lubricant into the housing cavity. In another retrofit attempt, a plastic seal fastened to a plate mounted on an inboard wall of the bearing assembly was utilized. Again, the vibration proved too much for the plastic seal. Summary of the Invention Briefly, the present invention is directed to a new and improved seal device, as well as a method for retrofitting existing motors with the seal device. The seal device is affixed in a U-shaped groove machined into a cylindrical surface defining a hole through which the shaft is placed. The seal device remains stationary with respect to the rotating shaft and acts as a lubrication barrier. This seal device and retrofitting methodology will save owners of electric motors much time and money in the upkeep of these motors. An inner cylindrically-shaped portion of the seal device has a diameter approximately the same as the outer diameter of the shaft. The inner portion of the seal remains in contact with the shaft as it rotates thereby inhibiting migration of the solid lubricant and lubricant vapor from the bearing assembly into a housing cavity containing the electromagnetic circuit. Alternatively, the seal device surrounds the rotating shaft and remains in close proximity to the shaft without contacting the seal. The seal device can be made of various materials which have a low permeability to the lubricant vapor and a minimal abrasive effect on the shaft such as plastics and rubbers. The seal device can also be constructed from multiple materials such as a metal seal with a rubber collar surrounding the shaft. As an alternative to the U-shaped groove, an L-shaped end notch is cut into the same cylindrical surface containing the groove, except the end notch is located on an inboard or outboard surface intersecting the cylindrical surface. The seal is then fit into the end notch at the inboard or outboard surface such tfiat a side of the seal is exposed. If the seal requires additional securing means, a plate having a cylindrical hole through which the shaft is placed is positioned against the seal and mounted to the inboard or outboard surface. In one embodiment, the seal device is press-fit into the end notch or groove. The frictional force between the outer surfaces of the seal device and the surface defining the end notch or groove adequately prevents rotation of the seal device with the shaft. Additionally, the press-fit contact can be further enhanced by introducing an adhesive to the contacting surfaces of the seal device and the end notch or groove. In another embodiment, the seal device is held stationary with a plurality of fasteners. A plurality of holes extend in the radial direction witfi respect to the shaft from the groove or end notch to an exterior surface. The fasteners are disposed in these holes and hold the seal device stationary. Additionally, the fasteners can serve the purpose of accurately positioning the seal device around the shaft in the unexposed groove or notch. The method of retrofitting existing electric motors with the seal device depends on the type of electric motor. First, the housing of the electric motor is removed to expose the shaft and bearing assembly. Then, the shaft is removed from the bearing assembly and a U-shaped groove is machined into a structural surface of the bearing assembly or housing assembly which surrounds the shaft. Alternatively, if the thickness of the structural surface cannot accommodate a U-shaped groove, then an L-shaped end notch is cut on the structural surface at an inboard or outboard surface. A seal device is then placed into the groove or notch and secured via press-fit surface friction, fasteners, adhesive, or other securing means. The shaft is then reinserted through the bearing assembly such that the seal device surrounds the shaft at its periphery. Finally, the housing is reassembled and the motor is ready for operation. Brief Description of the Drawings Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which: FIG. 1 is a cross-sectional view of a portion of an electric motor showing a seal device in a U-shaped groove in a structure within the bearing assembly; FIG. 2 is a cross-sectional view of a portion of an electric motor showing a seal device in a U-shaped notch in a structure within the bearing assembly with fasteners for extra support; FIG. 3 is a cross-sectional view of a portion of an electric motor showing a seal device in an L-shaped notch in a structure within the bearing assembly at the outboard surface; FIG. 4 is a cross-sectional view of a portion of an electric motor showing a seal device in an L-shaped notch in a structure within die bearing assembly at the outboard surface with the bearing assembly fasteners securing the outer plate; FIG. 5 is a cross-sectional view of a portion of an electric motor showing a seal device in an L-shaped notch in a structure within the bearing assembly at the inboard surface; FIG. 6 is a cross-sectional view of a portion of an electric motor showing a seal device in an L-shaped notch of a plate attached to the bearing assembly; FIG. 7 is plan view of a rectangular-shaped seal; FIG. 8a is a cross-sectional view of a finger seal prior to the insertion of the shaft; FIG. 8b is a cross-sectional view of a finger seal after the insertion of the shaft; and FIG. 9 is a cross-sectional view of a seal which includes a collar in contact with the shaft. While the invention is susceptible to various modifications and alternative forms, certain specific embodiments thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular forms described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. Description of the Preferred Embodiment Referring initially to FIG. 1, a portion of a motor 10 is shown in a cross-sectional view. A shaft 12 is shown extending through the motor 10 and carrying rotating electromagnetic circuitry 13 and a commutator 14. The shaft 12 has a first portion 12a near the mounting location of the shaft 12 and a second portion 12b adjacent the working electromagnetic components. The rotating electromagnetic circuitry 13 electrically communicates with the commutator 14. A plurality of brushes 16 are in contact with the commutator 14 and mounted on an insulative brush mount 18. The insulative brush mount 18 includes electrical leads 22 which communicate electrically with stationary electromagnetic circuitry 24 which like the rotating electromagnetic circuitry 13 is depicted for simplicity as a solid thin structure. Thus, the rotating electromagnetic circuitry 13 is coupled to the stationary electromagnetic circuitry 24 via the brushes 16 and commutator 14. This circuitry provides the changing magnetic field causing the shaft 12 to undergo rotation R when power is applied to the motor 10. FIG. 1 represents one configuration of many in which a motor having brushes can be designed. However, the configuration variations from motor to motor are immaterial to this invention. Only, the relative position of the seal device to die electromagnetic circuitry and bearing assembly is important. A housing 26 extends across d e motor 10 and attaches to an end bracket 28 at botii sides of die motor 10 although only one end bracket 28 is shown. The housing 26 and d e end brackets 28 define a cavity 30 in which the working components of the motor 10 reside. In some motors, the end of die shaft 12 may reside completely within the cavity 30 while in other motors, as FIG. 1 depicts, me shaft 12 extends beyond the end bracket 28. A bearing assembly 32 extends from and is mounted to me end bracket 28. The bearing assembly 32 generally includes a bearing standoff 34, a bearing cap 36, and bearing elements 38. Fasteners 40 pass tiirough the end bracket 28 and d e bearing standoff 34 and fasten to die bearing cap 36. The bearing elements 38 are held in place around me first portion 12a of the shaft 12 by die bearing standoffs 34 when d e fasteners 40 are tightened. When assembled, me bearing assembly 32 creates an enclosure 41. The bearing cap 36 has a cylindrical hole 42 tiirough which the shaft 12 is placed leaving a slight tolerance between a seal mounting surface 44 and the diameter of the first portion 12a of the shaft 12. As the shaft 12 rotates, the bearing elements 38 support the shaft 12 and reduce the frictional drag on die shaft 12. An important feature of the invention lies in the stationary seal device which is depicted in FIG. 1 witiiin the bearing assembly 32. A U-shaped groove 46 is cut into the seal mounting surface 44. The groove 46 is positioned in d e bearing cap 36 such that adequate material remains on botii sides of the groove 46 to ensure the bearing cap 36 remains structurally sound. A seal 48 is ti en positioned in d e groove 46 such that the inner segment of the seal 48 is in contact with the first portion 12a of the shaft 12. The tiiickness of the seal 48 is approximately the width of die groove 46. As the shaft 12 rotates, the seal 48 remains stationary and prevents any lubrication 50 from migrating from the first portion 12a of die shaft 12 to d e second portion 12b of the shaft 12 in the housing cavity 30. Thus, all lubrication 50 remains in the bearing enclosure 41 and is not dispersed onto die stationary electromagnetic circuitry 24 or me rotating electromagnetic circuitry 13. Alternatively, the seal 48 could surround the shaft but not contact the shaft 12. A slight tolerance would exist between the periphery of the first portion 12a of the shaft 12 and the inner segment of the seal 48. This configuration may be advantageous in that no frictional energy loss exists since the shaft 12 and seal 48 are not in contact. Such a non-contacting seal 48 may be a bearing isolator commercially available through many companies such as INPRO Inc. of Rock Island, Illinois, or Chesterton Inc. of Stoneham, Massachusetts. The most basic method in which to secure the seal 48 and prevent its rotation in the groove 46 is by press-fitting the seal 48 into the groove 46. If this metiiod is employed, the seal 48 is made from a resilient material with a thickness slightly larger than the width of the groove 46. The seal 48 is then compressed and placed into die groove 46 where the sides of the seal 48 press against the walls in the groove 46 creating a large frictional force. This frictional force secures the seal 48 in the groove 46 to prevent rotation thereof. Alternatively, an adhesive is introduced between the groove 46 and the seal 48. The adhesive affixes tiie seal 48 in the groove 46 after installation of the seal 48. The adhesive is generally placed in die groove 46 or on the seal 48 prior to installation of the seal 48 into the groove 46. This method can also be employed in conjunction with the press-fit securing means described in the preceding paragraph. FIG. 2 is similar to FIG. 1 except the embodiment of FIG. 2 introduces a new method for securing the seal 48. A plurality of holes 54 extends through the bearing cap 36 from an exterior surface 56 into die groove 46. A fastener 58 is tiien placed into each hole 54 and abuts against the seal 48. The fasteners 58 are tightened from the exterior surface 56 to secure the seal 48 in the groove 46. In one alternative, the fasteners 58 merely exert force against the seal 48 to secure it within die groove 46 and prohibit rotation. In another alternative, the seal 48 has recesses which receive the fasteners 58. This alternative provides more resistance to the tendency of die seal 48 to rotate with d e shaft 12. FIG. 3 illustrates an embodiment witii a different location of the seal 48. Instead of die U-shaped groove 46 of FIGS. 1 and 2, die outboard wall 60 of die bearing cap 36 includes an L-shaped end notch 62. This embodiment is useful if the structure in which the U-shaped groove 46 of FIGS. 1 and 2 is to be placed is not thick enough to accommodate a groove 46. Additionally, access to the seal 48 is much easier. As depicted in FIG. 3, the seal 48 is placed in tiie end notch 62 and prevents the lubrication 50 from migrating from the first portion 12a of the shaft 12 to the second portion 12b of the shaft 12. Again, the seal 48 can be press-fit into the end notch 62 as die sole means for securing. And, an adhesive can be utilized to further restrain the seal 48 from rotation with the shaft 12. Alternatively, a plate 64 is placed over d e exposed side of d e seal 48 to restrict the movement of the seal 48. The plate 64 compresses the seal 48 in an axial direction with respect to the shaft 12 and is fastened to the outboard wall 60. One possible fastening means includes holes 66 machined from die outboard wall 60 into the bearing cap 36 wherein simple plate fasteners 68 such as screws are placed. Other methods to secure the plate 64 to the outboard wall 60 can also be employed. In addition to me mere compression force exerted by die plate 64 on the seal 48, d e plate 64 can include projections at the surface in contact with die seal 48. These projections impinge into the exposed side of the seal 48 and further restrict rotation. Yet anotiier alternative to prohibit rotation of die seal 48 includes additional seal fasteners which extend from die plate 64 into die seal 48 in die axial direction with respect to the shaft 12. FIG. 4 presents an embodiment similar to that of FIG. 3 except that the fasteners 40 extending dirough the bearing assembly 32 now serve the purpose of securing die plate 64. The fasteners 40 could tighten into threads in die plate 64. Alternatively, nuts 69 could be placed on d e fasteners 40 outside of d e plate 64. This embodiment minimizes the possibility the plate 64 will detach since fasteners 40 having nuts 69 are less prone to loosening under shaft vibration in comparison witii me plate fasteners 68 of FIG. 3. FIG. 5 is similar to FIG. 3 except the seal 48 is now located on d e inboard wall 70 of d e bearing cap 36. An inboard end notch 72 is machined into the bearing cap 36. The seal 48 is placed in tiie inboard end notch 72 and inhibits migration of die lubrication 50 from d e first portion 12a of die shaft 12 to the second portion 12b of d e shaft 12. Again, die seal 48 may be designed such tiiat a press-fit securing means in the inboard end notch 72 is enough to restrict rotation of die seal 48. If additional force is desired to hold d e seal 48 in place, then an inboard end plate 74 is placed over the exposed side of die seal 48. Holes 76 extend from the inboard wall 70 into the bearing cap 36. The inboard end plate 74 typically is attached to die inboard wall 70 via fasteners 78 which are disposed in the holes 76 in the bearing cap 36. This configuration locating the seal 48 on the inboard wall 70 of die bearing cap 36 may be more advantageous over d e configuration locating die seal 48 on die outboard wall 60 as shown in FIG 3 if spacial constraints exist near die outboard wall 60. FIG. 6 illustrates yet another alternative which may be more advantageous in retrofitting situations. The bearing cap 36 has neither a groove nor an end notch as in previous configurations. Instead, an outboard wall 80 of die bearing cap 36 functions as a constraint on tiie seal 48. An end plate 82 having a notch 84 is attached to the outboard wall 80 of the bearing cap 36. The end plate 82 has tiirough-holes 87 through which fasteners 88 are placed. The bearing cap 36 has holes 86 in which the end of the fasteners 88 mate. The seal 48 is placed in die notch 84 and secured in place as the fasteners 88 are tightened. As in d e previous configurations, the seal 48 contacts the shaft 12 and remains stationary witii respect to the shaft 12. The seal 48 may be secured via a press-fit configuration or an adhesive, or botii. The inside portion of the notch 84 in contact with the seal 48 could have projections which impinge on me seal 48 to further secure the seal 48. Another metiiod to restrict rotation of the seal 48 includes additional seal fasteners on d e end plate 82 which mate with and secure d e seal 48. In yet a further embodiment, multiple end notches and grooves containing multiple seals are employed. The multiplicity of seals presents a series of barriers which lower the probability of migration of lubrication from the bearing assembly to the electromagnetic circuitry. This multiple banier seal system may be advantageous for - 11 - motors having large amounts of lubrication or lubrication which readily permeates the seal material. It is important to note that FIGS. 1-6 have all shown the seal 48 disposed in or against the bearing cap 36. However, some motors have structural elements within the housing assembly which surround die shaft 12. These structural elements also lie between the bearing assembly 32 near the first portion 12a of the shaft 12 and d e electromagnetic circuitry adjacent d e second portion 12b of die shaft 12. The seal 48 could easily be placed in such a structure in a configuration similar to those depicted in FIGS. 1-6. In all configurations, tiie seal 48 should have a low permeability to lubricant vapor. Additionally, the seal 48 should not be abrasive to die shaft 12 or cause significant drag while the shaft 12 undergoes rotation R. These goals are accomplished by producing the seal 48 from a material such as plastic or rubber. Additionally, many plastics and most rubbers have an excellent resiliency such at a press-fit means for restricting rotation of the seal 48 can be easily accomplished. FIG. 7 is a plan view a rectangular seal 90 with a circular inner segment 92 which surrounds die shaft 12. This shape is advantageous over d e typical circular- shaped seal in tiiat the corners 94 of the rectangular seal 90 abut against the structure of the groove or notch in which the rectangular seal 90 is disposed to resist rotation of die rectangular seal 90 with the shaft 12. This rectangular seal 90 can be used in any of the configurations shown in FIGS. 1-6. Alternatively, the outer contour of the seal can have additional sides and be, for example, hexagonal or octagonal to reduce die amount of force that each corner must resist. FIGS. 8a and 8b show a cross-sectional view of a specific type of finger seal 100 which can be employed. FIG. 8a illustrates die finger seal 100 without d e shaft 12 placed through it. A fmger 102 extends inward from an inner cylindrical surface 104. The finger 102 is flexible and forms a tight fit around ti e shaft 12 as illustrated in FIG. 8b. Another approach to the seal configuration is presented in FIG. 9. FIG. 9 illustrates a cross-sectional view of a seal 110 which includes a projection 112 extending inward from an inner cylindrical surface 114. A collar 116 is then placed over die projection 112 and contacts die shaft 12. Because only the collar 116 contacts the shaft 12, it is the only part which should be non-abrasive. Thus, the seal 110 may be made of metal while the collar 116 may be made of a rubber or plastic. This seal device disclosed is suited for all types of motors in which bearing assemblies support a shaft and lubrication witiiin the bearing assemblies could contaminate me electronic circuitry. Thus, the present invention is useful for stepper motors, pancake motors, and digital motors. Furthermore, the seal device could be incorporated into generators as well. In summary, any energy conversion device having a bearing assembly supporting one portion of a rotating shaft and sensitive electronic circuitry near another portion of the rotating shaft could utilize the seal device to preserve die integrity of the environment surrounding the electronic circuitry. The invention also includes a method for retrofitting an electric motor with a seal device. First, the housing assembly is disassembled to expose the shaft and die bearing assembly. Second, die shaft is removed from the bearing assembly and freed from otiier structure surrounding die shaft. Next, a U-shaped groove is machined into a surface which surrounds die shaft. This surface may be on a structure which is part of the bearing assembly or the housing assembly as long as the structure isolates the bearing elements having the lubrication from the electromagnetic circuitry. Additionally, if die structure is not large enough to accommodate a U-shaped groove, tiien an L-shaped notch can cut into die surface surrounding d e shaft at a wall on the structure which is approximately normal to the shaft axis. Next, a seal is inserted into the groove or notch. The seal can be press-fit into the notch or held by an adhesive introduced to d e surface of the seal in contact with die groove or notch. Alternatively, the adhesive can be introduced into the groove or notch before insertion of the seal. In yet anotiier alternative, holes are machined extending from the groove to an exterior surface on the structure. Fasteners are tiien placed in ti ose holes to exert pressure on die seal and further restrict the seal from rotation. Next, the shaft is reinserted tiirough the appropriate structure and die bearing assembly where it is mounted. After this reinsertion step, die seal surrounds d e periphery of the shaft and depending on d e seal, may be in intimate contact with the shaft. Lastly, the housing assembly is reassembled. If die seal is placed into an L-shaped end notch and tiie side of die seal is exposed, d e seal can be further restrained from rotation by additional steps prior to reinserting the shaft into the surrounding structure and d e bearing assembly. First, a plurality of holes are machined into d e wall of die structure which intersects the surface surrounding die shaft adjacent the end notch. Next, a plate having an opening tiirough which the shaft is placed is attached to d e structure via fasteners secured in the holes. This plate abuts against the exposed side of d e seal and restricts movement of the seal. The shaft is then reinserted and the housing assembly reassembled as delineated in die preceding paragraph.

Claims: What is Claimed is: 1. In an energy conversion device having a rotating cylindrical shaft, electronic circuitry, a housing assembly, and a bearing assembly including a lubricant, said shaft having a first portion rotatably mounted to said bearing assembly and a second portion adjacent said electronic circuitry, said housing assembly having inner walls defining a housing cavity encasing said electronic circuitry and said bearing assembly, a seal device comprising: a seal mounting structure in said housing cavity between said first portion of said shaft and said second portion of said shaft, said seal mounting structure having a shaft receiving surface defining a hole through which said shaft is disposed; a groove in said shaft receiving surface, said groove having a width and an outer groove surface defining a groove depth; and a seal having a thickness and an interior segment in contact with the periphery of said shaft tiiereby inhibiting migration of said lubricant from said first portion of said shaft to said second portion of said shaft, said seal being secured in said groove and being stationary with respect to said rotating shaft. 2. A seal device as defined in claim 1 wherein said seal mounting structure is a component of said bearing assembly. 3. A seal device as defined in claim 1 wherein said seal mounting structure is a component of said housing assembly. 4. A seal device as defined in claim 1 wherein said seal has a substantially polygonal outer contour and said outer groove surface is substantially polygonal in a cross sectional view in a plane normal to said shaft. 5. A seal device as defined in claim 1 wherein said widtii of said groove is slightly less than said thickness of said seal, said seal being press-fit into said groove to secure said seal in said groove. 6. A seal device as defined in claim 1 further including an adhesive witiiin said groove to secure said seal in said groove. 7. A seal device as defined in claim 1 further including a plurality of holes in said seal mounting structure extending from said outer groove surface to an exterior surface on said seal mounting structure, said seal device including a fastener in each of said holes abutting said seal to secure said seal in said groove. 8. A seal device as defined in claim 1 wherein said seal is a rubber compound. 9. A seal device as defined in claim 1 wherein said seal is a plastic. 10. A seal device as defined in claim 1 wherein said seal is metal, said seal further including a collar at said interior segment in contact witii said shaft. 11. A seal device as defined in claim 1 wherein said seal mounting structure includes an outboard surface adjacent said second portion of said shaft and an inboard surface adjacent said first portion of said shaft, said groove located on said shaft receiving surface at said inboard surface to form a recess at said inboard surface. 12. A seal device as defined in claim 11 further including a plate attached to said inboard surface over said seal thereby prohibiting movement of said seal in a direction towards said first portion of said shaft, said plate having an opening through which said shaft is disposed. 13. A seal device as defined in claim 1 wherein said seal mounting structure includes an outboard surface adjacent said second portion of said shaft and an inboard surface adjacent said first portion of said shaft, said groove located on said shaft receiving surface at said outboard surface to form a recess at said outboard surface. 14. A seal device as defined in claim 13 further including a plate attached to said outboard surface over said seal thereby prohibiting movement of said seal in a direction towards said second portion of said shaft, said plate having an opening tiirough which said shaft is disposed. 15. In an energy conversion device having a rotating cylindrical shaft and electronic circuitry, said shaft having a first portion for mounting and a second portion adjacent said electronic circuitry, a housing assembly comprising: a bearing assembly including a lubricant, said bearing assembly rotatably mounting said shaft at said first portion; inner walls defining a housing cavity encasing said electronic circuitry and said bearing assembly; a seal mounting structure in said housing cavity between said first portion of said shaft and said second portion of said shaft, said seal mounting structure having a shaft receiving surface defining a hole tiirough which said shaft is disposed; a groove in said shaft receiving surface having a width and an outer groove surface defining a depth; and a seal having a tiiickness and an interior segment in contact with the periphery of said shaft thereby inhibiting migration of said lubricant from said first portion of said shaft to said second portion of said shaft, said seal being secured in said groove and being stationary witii respect to said rotating shaft. 16. A housing assembly as defined in claim 15 wherein said seal mounting structure is a component of said bearing assembly. 17. A housing assembly as defined in claim 15 wherein said seal has a substantially polygonal outer contour and said outer groove surface is substantially polygonal in a cross sectional view in a plane normal to said shaft. 18. A housing assembly as defined in claim 15 wherein said width of said groove is slightly less than said tiiickness of said seal, said seal being press-fit into said groove to secure said seal in said groove. 19. A housing assembly as defined in claim 15 further including an adhesive within said groove to secure said seal in said groove. 20. A housing assembly as defined in claim 15 further including a plurality of holes in said seal mounting structure extending from said outer groove surface to an exterior surface on said seal mounting structure, said housing assembly including a fastener in each of said holes abutting said seal to secure said seal in said groove. 21. An energy conversion device, comprising: electronic circuitry; a rotating shaft including a first portion for mounting and a second portion adjacent said electronic circuitry; a bearing assembly including a lubricant, said bearing assembly rotatably mounting said shaft at said first portion; a housing assembly having inner walls defining a housing cavity, said housing cavity encasing said electronic circuitry and said bearing assembly; a seal mounting structure in said housing cavity between said first portion of said shaft and said second portion of said shaft, said seal mounting structure having a shaft receiving surface defining a hole tiirough which said shaft is disposed; a groove in said shaft receiving surface having a width and an outer groove surface defining a depth; and a seal having a tiiickness and an interior segment in contact with the periphery of said shaft thereby inhibiting migration of said lubricant from said first portion of said shaft to said second portion of said shaft, said seal being secured in said groove and being stationary with respect to said rotating shaft. 22. An energy conversion device as defined in claim 21 wherein said seal mounting structure is a component of said bearing assembly. 23. An energy conversion device as defined in claim 21 wherein said seal mounting structure is a component of said housing assembly. 24. An energy conversion device as defined in claim 21 wherein said width of said groove is slightly less than said thickness of said seal, said seal being press-fit into said groove to secure said seal in said groove. 25. An energy conversion device as defined in claim 21 further including an adhesive witiiin said groove to secure said seal in said groove. 26. An energy conversion device as defined in claim 21 further including a plurality of holes in said seal mounting structure extending from said outer groove surface to an exterior surface on said seal mounting structure, said housing assembly including a fastener in each of said holes abutting said seal to secure said seal in said groove. 27. In an energy conversion device having a rotating cylindrical shaft, electronic circuitry, a housing assembly, and a bearing assembly including a lubricant, said shaft having a first portion rotatably mounted to said bearing assembly and a second portion adjacent said electronic circuitry, said housing assembly having inner walls defining a housing cavity encasing said electronic circuitry and said bearing assembly, a seal device comprising: a seal mounting structure in said housing cavity between said first portion of said shaft and said second portion of said shaft, said seal mounting structure having a shaft receiving surface defining a hole tiirough which said shaft is disposed; a groove in said shaft receiving surface, said groove having a width and an outer groove surface defining a groove depth; and a seal having a thickness and an interior segment surrounding die periphery of said shaft thereby inhibiting migration of said lubricant from said first portion of said shaft to said second portion of said shaft, said seal being secured in said groove and being stationary with respect to said rotating shaft. 28. In an energy conversion device having a rotating cylindrical shaft, electronic circuitry, a housing assembly, a seal mounting structure, and a bearing assembly including a lubricant, said shaft having a first portion rotatably mounted to said bearing assembly and a second portion adjacent said electronic circuitry, said housing assembly having inner walls defining a housing cavity encasing said electronic circuitry and said bearing assembly, said seal mounting structure within said housing cavity between said first portion of said shaft and said second portion of said shaft, said seal mounting structure having a shaft receiving surface defining a hole tiirough which said shaft is disposed, a metiiod for retrofitting the motor with a seal device, d e method comprising the steps of: disassembling said housing assembly to expose said shaft and said bearing assembly; removing said shaft from said bearing assembly; cutting a groove in said shaft receiving surface on said seal mounting structure; inserting and securing a seal in said groove, said seal having a thickness and an interior segment for receiving said shaft, said interior segment having a hole no larger than the periphery of said shaft; placing said shaft tiirough said shaft receiving surface and said interior segment of said seal, said seal inhibiting migration of said lubrication from said first portion of said shaft to said second portion of said shaft; and reassembling said housing. 29. The method defined in claim 28 wherein said seal mounting structure is a component of said bearing assembly. 30. The method defined in claim 28 wherein said seal mounting structure is a component of said housing assembly. 31. The metiiod defined in claim 28 wherein said step of inserting and securing said seal in said groove includes a step of adding an adhesive to said groove. 32. The method defined in claim 28 wherein said step of inserting and securing said seal in said groove includes die steps of macWning a plurality of holes from an exterior surface on said seal mounting structure into said groove, placing a fastener in each of said holes, and tightening said fasteners onto said seal. 33. The method defined in claim 28 wherein said groove is located on a wall of said seal mounting structure generally perpendicular and adjacent to said shaft receiving surface, said seal having an exposed side after insertion into said groove, said step of inserting and securing said seal in said groove includes a step of fastening a plate onto said wall over said exposed side of said seal, said plate having on opening tiirough which said shaft is disposed.

Inventors: RAMTHUN DENNIS C, RAMTHUN, DENNIS, C.
Applicants: PACKAGING CORP AMERICA, PACKAGING CORPORATION OF AMERICA
Application year: 1996
Main classification: H02K5
IPC codes: F16C33, H02K5, H02K15