CONVEYOR APPARATUS

Abstract: An article transport conveyor (10), particularly for the food and beverage processing industry, includes interconnected conveyor frame sections (32, 34, 36) having two longitudinal beams (40) spaced apart from each other and connected by plural transverse angle or channel-shaped beams (42). The transverse beams (42) are mounted above the longitudinal beams (40) and support longitudinal parallel guide and support rails (74) for one or more endless conveyor flights. The transverse beams also support upstanding brackets (88) for parallel longitudinal guide rails for guiding articles being conveyed by the conveyor flights (20, 22) and spaced apart depending brackets for supporting return runs of the conveyor flights on return run support rollers. The frame sections are supported by spaced apart tubular column members (46) which are connected to the frame sections at respective adjacent ends thereof by connectors (44) having opposed arms interconnected by a web or opposed flanges which may be secured by threaded fasteners to the beam and column members of each section. The frame is mechanically uncomplicated and permits easy assembly and disassembly and access for cleaning and replacement or repair of conveyor chain links, the guide and support rails, and the return run rollers.

Description: TITLE: CONVEYOR APPARATUS Field of the Invention The present invention pertains to conveyor apparatus including, in particular, a support frame for an endless tabletop- type conveyor chain. Background of the Invention Material and article handling conveyors are widely used in the production, transport and storage of various materials and goods. The food and beverage manufacturing industry, for example, employs many so-called tabletop type conveyors for transporting food and beverage containers from one processing station to another or from a final processing station to a packaging and storage area. Tabletop conveyors, in particular, desirably have a minimum amount of or an arrangement of support structure so that cleaning and contamination problems are minimized and so that easy access to the conveyor chain or chain flights is available for cleaning, replacement or repair. It is desirable to be able to move these types of conveyors from time to time as material flow through a manufac- turing plant is modified for one purpose or another. Accordingly, it is also desirable to provide conveyor structure which is easy to assemble, has sufficient structural rigidity, is mechanically uncomplicated and is also easy to disassemble and rearrange according to various needs. Accordingly, there has been a continuing need to improve conveyor apparatus of the general type described above. It is to these ends that the present invention has been developed. ffM_M_fl_rγ Vf the Invention The present invention provides an improved conveyor apparatus. In accordance with one important aspect of the -l- invention, a conveyor apparatus is provided having a support frame which is made up of elongated longitudinal beams and transverse beam members which are mounted above the longitudinal beam members in an arrangement which provides improved access for cleaning and repair of an endless article transport conveyor along both the article transport run and the return run of the conveyor. In accordance with another important aspect of the inven¬ tion, an improved conveyor is provided having a support frame which is made up of elongated spaced-apart longitudinal support beams interconnected by transverse beam members. The longitudinal beams are also adapted to be supported by unique connectors having support column members connected thereto and which may be easily assembled and disassembled to provide a modular arrangement of the conveyor support frame. One embodiment of the support frame includes longitudinal beams which are formed of angle or L-shaped members having the transverse beam members mounted thereabove also to provide better access to the conveyor flights for cleaning and repair thereof. In accordance with still another aspect of the present invention, a tabletop-type conveyor is provided for use in the beverage and food processing industry which is made up of a lightweight frame which is mechanically uncomplicated. Thanks to the provision of an uncomplicated frame made up of elongated spaced-apart tube, angle or channel members which are intercon- nected by spaced-apart transverse members, straight sections of the frame are easily fabricated and provided in modular form, and unique corner or curved sections of conveyor are also provided by the improved frame construction. In accordance with another important aspect of the invention, a conveyor frame assembly is provided which includes spaced apart longitudinal beams or frame members which are interconnected by transverse beams or frame members by a unique connection arrangement which accurately positions the transverse frame members with respect to the longitudinal frame members, provides improved rigidity of the conveyor frame assembly, permits assembly and disassembly of the conveyor frame using conventional mechanical fasteners and may be easily fabricated using convention¬ al engineering materials. Those skilled in the art will recognize and further appreciate the above-mentioned features as well as other superior aspects of the present invention upon reading the detailed description which follows. Brief Description of the Drawing FIGURE 1 is a plan view of an endless tabletop type conveyor apparatus in accordance with the present invention; FIGURE 2 is a detail side elevation of the conveyor apparatus shown in FIGURE 1; FIGURE 3 is a section view taken generally from the line 3-3 Of FIGURE 2; FIGURE 4 is a detail view showing a typical connection between one of the conveyor guide rails and its support member; FIGURE 5 is a detail plan view of one of the corner sections of the conveyor apparatus of the present invention; FIGURE 6 is a section view, taken along line 6-6 of FIGURE 7, of a first alternate embodiment of a conveyor apparatus in accordance with the invention; FIGURE 7 is a detail side elevation of the first alternate embodiment of the conveyor apparatus; FIGURE 8 is a detail view taken from line 8-8 of FIGURE 7 showing a connector between a column member and a longitudinal beam member; FIGURE 9 is a plan view of a corner or curved section of the first alternate embodiment; FIGURE 10 is a detail view taken generally from the line 10-10 of FIGURE 9; FIGURE 11 is a side elevation of a portion of a second alternate embodiment of the conveyor apparatus; FIGURE 12 is a plan view of a portion of the conveyor frame assembly shown in FIGURE 11; FIGURE 13 is a developed plan view of one of the longitudinal frame members of the second alternate embodiment; FIGURE 14 is a section view taken along the line 14-14 of FIGURE 12; FIGURE 15 is a detail section view of a third alternate embodiment of a frame assembly for a conveyor apparatus in accordance with the invention; FIGURE 16 is a detail view similar to FIGURE 15 showing the beam members secured together; FIGURE 17 is an elevation of a conveyor frame in accordance with a fourth alternate embodiment of the invention; FIGURE 18 is a plan view of the conveyor frame shown in FIGURE 17; FIGURE 19 is a side elevation of the conveyor frame shown in FIGURES 17 and 18; FIGURE 20 is a detail view on a larger scale showing the connection between the transverse frame members and the longitudi¬ nal frame members; FIGURE 21 is a developed plan view of one of the longitudinal frame members; FIGURE 22 is an end view of one of the transverse frame members; FIGURE 23 is a plan view of one of the transverse frame members; and FIGURE 24 is a side elevation of the frame member shown in FIGURES 22 and 23. Description of Preferred R_i-_n--iτn-»ni-g In the description which follows, like parts are marked throughout the specification and drawing with the same reference numerals, respectively. The drawing figures are not necessarily to scale and certain conventional features may be shown in somewhat generalized or schematic form in the interest of clarity and conciseness. In some instances mechanical fasteners are shown in full rather than in hidden lines to better illustrate their location. Referring to FIGURE 1, there is illustrated a unique article transport conveyor in accordance with the invention and generally designated by the numeral 10. The conveyor 10, by way of example, may be of a type suitable for transporting beverage containers from a container filling apparatus 12 to a container packaging apparatus 14, for example. The conveyor 10 is made up of plural sections of support frame interconnecting the filling apparatus 12 with the packaging apparatus 14, including a linear frame section 16 having a pair of idler sprockets 18, rotatably 5 disposed thereon and operable to support parallel flights 20 and 22 of endless conveyor of the so-called tabletop type. The chain flights 20 and 22 are characterized by interconnected chain links 24 having a flat, article support deck 24a. The chain links 24 may be of a type commercially available. For example, one source of 10 tabletop-type chain links is the Rexnord Corporation including their series 880 and 880TAB plastic tabletop chains. The endless chain flights 20 and 22 are supported for traversal between the idler sprockets 18 and suitable drive sprocket means 26 supported for rotation on a second section of support frame designated by the 15 numeral 28 and disposed at the opposite end of the conveyor 10. The drive sprockets 26 are suitably drivably connected to a conventional drive motor 30. The conveyor frame sections 16 and 28 are interconnected by at least two corner frame sections 32 and 34, which may be of substantially identical construction, and 20 plural straight frame sections 36 of predetermined lengths, which also may be of substantially identical construction. Thanks to the modular construction of the conveyor 10 any number of frame sections 32, 34 and 36 may be interconnected to provide a conveyor of a length and configuration desired. 25 The frame sections 32, 34 and 36 are of unique construc¬ tion which will now be described in conjunction with FIGURES 2 and 3, in particular. Referring to FIGURES 2 and 3, each frame section 36 is characterized by two spaced-apart, elongated longitudinal beam members 40 which comprise rectangular or square cross section 30 metal tubes. The longitudinal beam members 40 are interconnected by transverse beam members 42 which are mounted above the beam members 40. The beam members 42 comprise inverted U-shaped or so- called channel type members, respectively. The beam members 42 each have a center web 42a and opposed depending flanges 42b and 35 42c. As shown in FIGURE 2, the transverse beam members 42 are spaced apart also along the length of the longitudinal beam members 40 and are connected to the beam members 40 by welds 41. Alterna- tiveiy, the beams 40 and 42 may be interconnected by suitable fasteners, not shown. A transverse beam member 42 is disposed adjacent an end 43 of each beam member 42 a sufficient distance to provide for the disposition of a connector member 44. A beam connector member 44 is connected to an end of each longitudinal beam member 42 of a frame section 36 for interconnecting the frame sections 36 with each other. Connectors 44 are also operable to connect each frame section 36 with a frame section 32 or 34, for example. The beam connectors 44 are also operable to connect the frame sections 32, 34 and 36 to upstanding support columns 46 which may also be made of rectangular or square cross section metal tubing. Each support column 46 may, for example, be adapted to support the frame sections, 32, 34 and 36 at their respective joints and be disposed on a floor surface 48, FIGURE 2, by a transverse support flange 50 suitably welded to one end of the column member 46 and including plural reinforcing gussets 52. Referring further to FIGURES 2 and 3, the connector members 44 each have spaced apart depending arm portions 54 interconnected by a transverse web 56. The cooperating arm portions 54 are adapted to be clamped to the opposed ends of the beams 40 and the support columns 46 by respective bolt and nut assemblies 58, as shown. Accordingly, a connector member 44 and support column 46 may be disposed at an end of each of the beams 40 as well as at the ends of the beams making up the frame sections 32 and 34 so that each frame section may be easily connected to its adjacent frame section and supported by column members 46. Referring further to FIGURE 3, each of the transverse frame members 42 supports opposed, depending, somewhat L-shaped or so-called angle support members 66 which are operable to support therebetween elongated chain support rollers 68. Each roller 68 has opposed trunnions 70 which are journalled in suitable bores formed in depending legs 67 of the support members 66, respective¬ ly. The support members 66 may be suitably secured to the beams 42 by mechanical fasteners 69 or by welding. Referring further to FIGURES 2 and 3, the transverse beams 42 also support spaced apart longitudinal guide and support rails 74 for the article transport run 2la of the conveyor flights 20 and 22. The support rails 74 are formed of a suitable self- lubrieating plastic such as one of the fluorocarbon plastics or nylon, for example. Each support rail 74 has a suitable metal backing member 76 secured thereto and operable to be supported on the beam 42s by suitable fasteners, including fasteners 69, as shown. The support rails 74 are spaced apart sufficiently to permit respective hinge bosses 25 and 27 of the chain links 24 to slide between parallel pairs of the support rails, as shown in FIGURE 3. Each chain link 24 is secured to its adjacent chain link by a suitable hinge pin, not shown, extending between the bosses 25 and journalled by the boss 27 of an adjacent chain link. As further shown in FIGURES 2 and 3, each conveyor section 36 is also provided with respective sets of opposed conveyor side guide rails 82, not shown in FIGURE 1, which may also be formed of a suitable somewhat self-lubricating plastic such as a fluorocarbon or nylon material and supported by a backing member 84 which may be a metal such as aluminum or stainless steel. The guide rails 82 are supported on suitable spaced apart upstanding support brackets 88, which may be somewhat L-shaped and have base legs 89 supported on the beams 42 by respective support blocks 90. The blocks 90 may be formed of plastic or metal and the assembly of the support brackets 88 and the support blocks 90 may be secured to the beams 42 by suitable threaded fastener assemblies 94, see FIGURE 3. The somewhat L-shaped support brackets 88 may also be connected directly to the beams 42 but the overall height of the support rails with respect to the chain links 24 may be adjusted by substituting different height support blocks, not shown, for the support blocks 90 without modifying each of the support brackets 88. FIGURE 4 shows a detail of a preferred manner of securing the guide rails 82 to the support brackets 88. A suitable counterbore 83 is formed in the surface 85 of each guide rail 82 at spaced apart points, coinciding with the location of the brackets 88, for receiving a hex head or, preferably, socket head type bolt 87 therein and operable to be secured to the bracket 88 by a conventional hex nut 91. Accordingly, the guide surface 85 of the rail 82 is a substantially smooth surface which will not mar me articles being transported along the conveyor 10. The chain flight support rails 74 are, in like manner, secured to the beams 42 by similar socket head fasteners disposed in or flush with suitable counterbores, not shown, formed in the support surfaces 75, FIGURE 3, of the guide rails 74. FIGURE 3 also shows the disposition of an elongated collection tray and guard 98 supported by the conveyor frame sections, such as the frame section 36 illustrated. The tray 98 is characterized by an elongated channel member having opposed upstanding flanges 99 which are provided with suitable bores to provide for engagement with the trunnions 70, as shown, for supporting the tray between the spaced apart columns 46. The tray 98 serves as collection means for debris from articles transported by the conveyor 10 and as a guard to minimize unwanted contact with the return runs of the conveyor flights 20 and 22 which are supported by the rollers 68. Those skilled in the art will appreciate from viewing FIGURES 2 and 3 that, by mounting the transverse beam or frame members 42 above the longitudinal beam frame members 40, easier access to the upper transport runs 21a and lower return runs 21b of the conveyor flights 20, 22 is obtainable by washdown hoses, not shown, which may be manipulated by mainte¬ nance personnel. Horeover, if desired, the tray 98 may be easily removed from the working position shown in FIGURE 3 by spreading the flanges 99 to remove the tray from the trunnions 70 so that the rollers 68 may be accessed for further cleaning and service and the return runs 21b of the chain links 24 may also be accessed for cleaning and service. As shown in FIGURE 2, each of the support brackets 88 is of a suitable width such that the fastener receiving openings formed therein for the fastener assemblies 87, 91 are characterized as elongated slots 93. The opposed ends of the guide rails 82, 84 may be dimensioned such that they terminate half-way the width of a bracket 88 adjacent to an end 43 of a beam 40 so that a continu¬ ous length of guide rail may be provided and secured at spaced apart points, including its opposed ends, to selected ones of the support brackets 88. Referring now to FIGURE 5, a curved corner frame section 32 is illustrated in plan view. The frame section 32 is connected to straight or linear frame sections 16 and 36 using the same connector members 44 and column members 46 disposed at respective opposed corners or ends 102, 104, 106 and 108 of longitudinal outer and inner radius beams 108 and 109. The beam ends 102 and 106 are at opposite ends of the outer radius beam 108 which is made up of metered beam sections 110, 112 and 114 having the same cross sectional configuration as the longitudinal beams 40. The inner radius beam 109 is spaced from the beam 108 and is made up of interconnected beam sections 118, 120 and 122, which are also metered to form the inner radius beam as illustrated. The beam sections 110, 112 and 114 are suitably welded to each other at their mating ends and the beam sections 118, 120 and 122 are also suitably welded to each other at their mating ends, respectively. The beams 108 and 109 are interconnected by above or top mounted, spaced apart transverse beams 124, 126, 128, 130 and 132 which have the same cross-sectional configuration as the beams 42 and are cut to length to form transverse end surfaces to coincide with the outer surfaces of the beams 108 and 109. The beams 124, 126, 128, 130 and 132 may be secured to the beams 108 and 109 by suitable wells, not shown. Accordingly, a corner frame section 32 or 34 of the conveyor 10 may be made up of the same longitudinal and transverse beam configurations as the straight sections 36, 16 or 28, for example. The chain flights 20 and 22 are supported on the corner frame sections 32 in the same manner as they are supported on the straight frame sections 36. The guide and support rails 74 may be bent along suitable radii to form a smooth curved change of direction of the conveyor flights 20 and 22 and the guide rails 82 may also be supported on respective support brackets 88 and bent to radii of curvature suitable to contain articles such as beverage bottles 13, FIGURE 2, on the conveyor for transport therealong by the chain flights 20 and 22. The tray 98 may also be suitably modified for traversing the corner sections 32 and 34. The radius of curvature of the chain flights 20 and 22 is, of course, determined by the configuration of the chain links and may be determined by the minimum radius of curvature at which these links can operate satisfactorily. The construction and operation of the conveyor 10 is believed to be readily understandable to those of ordinary skill in the art from the foregoing description of the conveyor and the respective frame sections 32 and 36, for example. The construction materials for the beams 40 and 42 may be aluminum or stainless steel, for example, if the conveyor is used in the food and beverage processing industry. Alternatively, certain composite or plastic materials may be used for these beams. The support columns 46 may also be made of the same material as the longitudinal beams 40, by way of example. The guide rails 74 and 82, as previously mentioned, may be made of suitable self-lubricating plastic materials. In particular, the guide and support rails 74 should be made of a material which is compatible with the material of the chain links 24 so that a low co-efficient friction and minimal wear occurs between the chain links and the support rails. By way of example, it is indicated that a conveyor having chain flights 20 and 22 of about 7.5 inches width, each, may have an overall width of about twenty-three inches when using longitudinal beams 40 of two inch square cross section metal tubing and transverse beam members of one inch by two inch aluminum or steel channel. The beam members 42 may be formed of plate stock and folded to provide the respective opposed flanges and connecting web forming the channel shaped cross section. The width of the support rails 74 and 82 is preferably about 1.0 inches for the corresponding frame dimensions hereinabove. The height of the brackets 88 from the plane of the web of the beams 42 may be between 6.0 inches and 7.0 inches. Referring now to FIGURES 6 and 7, in particular, an alternate embodiment of a conveyor apparatus in accordance with the invention is illustrated and generally designated by the numeral 140. The conveyor apparatus 140 is similar in many respects to the conveyor apparatus 10 except for the provision of the longitudinal frame or beam members which are characterized by spaced apart elongated angle or L-shaped members 142. The frame members 142 have opposed flanges 144 and 146 which support the transverse beam or frame members 42 and the rollers 68, respectively. The beams 42 may be welded to the beams 142 in a manner similar to the embodiment of FIGURES 1 through 5, and the brackets 88 may be secured to the beams 42 by fasteners 143, FIGURE 6. With the arrangement of the conveyor apparatus 140, the support brackets 66 may be eliminated. Suitable openings are provided in the depending flange portions 146 of the frame members 142 to support the trunnions 70 of the rollers 68, as shown in FIGURE 6. As shown in FIGURES 7 and 8, the column members 46 may be secured to opposed ends of respective longitudinal beam or frame members 142 by respective angle or L-shaped connector members 148. The connector members 148 have opposed flanges 150 ad 152 which are coplanar with the beam flanges 146 and the sidewalls of the column members 46, respectively. The column members 46 are secured to the beam members 142 by suitable bolt and nut assemblies 154 and 155, FIGURE 8, respectively. Referring to FIGURES 9 and 10, there is illustrated a curved or corner conveyor section 156 corresponding to the curved or corner sections 32 and 34. The corner section 156 is made up of opposed longitudinal beam members 158 and 160 comprising outer and inner radius members, respectively, and which are preferably continuously curved throughout a major portion of their length. The longitudinal beam or frame members 158 and 160 are preferably formed of planar metal plate. Alternatively, the longitudinal beams could be formed of miter cut angle, tube or other beam cross sectional configurations. Opposite ends of the beams 158 and 160 are provided with short transverse flanges 159 and 161, FIGURE 9. The beams 158 and 160 support respective transverse beam members 42 thereabove which preferably lie along respective equally spaced apart radius lines of the radius of curvature of the corner section 156, as illustrated. As shown in FIGURE 10 by way of example, the beam member 158 is secured to the transverse beam members 42 by opposed angle or L-shaped connectors 162 and 164 which have opposed flanges 163, 165 and 167, 169 which are suitably fastened to the beam members 158 and 42 by suitable, respective bolt and nut assemblies 166 and 171, as illustrated. Accordingly, the conveyor 140 enjoys all of the benefits of the conveyor 10 and is of somewhat simplified construction in that the longitudinal beam or frame members 142, 158 and 160 are adapted to support the top or above mounted transverse beam members 42 as well as the rollers 68. Moreover, the beam members may be secured to the support columns 46 by the connectors 150. The materials of construction of the conveyor apparatus 140 may, of course, be substantially the same as that of the conveyor 10. Referring to FIGURES 11, 12 and 14, there is shown a portion of a modular frame assembly for a conveyor apparatus in accordance with the present invention and generally designated by the numeral 220. The longitudinal conveyor support rails, the side guide rails and the endless conveyor itself have been omitted from drawing FIGURES 11 through 24 in the interest of clarity and conciseness. The frame assembly 220 comprises spaced apart, elongated, longitudinal beam members 222 and 224 which are interconnected in a unique manner by transverse beam members 226, for example. The beam members 222 and 224, which may be of identical construction, comprise somewhat L-shaped or angle members having generally horizontally extending flanges 228, respectively, and respective depending leg portions 230 adapted to support spaced apart conveyor chain support rollers 232, one shown in FIGURE 14. The transverse beam members 226 are characterized as channel members having spaced apart, generally parallel extending flanges 234 and 236 and a connecting web portion 238, respectively. The height of the flanges 234 and 236 may be such that the transverse beam members 226 are held in a partial standoff position from the flanges 228 by suitable spacer members 240, for example. The spacers 240 have a central bore formed therein to permit a conventional threaded bolt and nut assembly 242 to be extended through a suitable bore in the web 238 and a suitable bore formed in the flanges 228 of the beam members 222 and 224 so that the beam members 226 may be tightly secured to the beam members 222 and 224. The aforedescribed connection between the beam members 226 and the beam members 222 and 224 is enhanced by a unique connection between the beam members 226 and the beam members 222 and 224 which assists in locating the beam members 222 and 224 more accurately relative to each other and to locate the beam members 226 more accurately relative to each other. The unique connection to be described herein also provides a more rigid connection between the transverse beam members 226 and the longitudinal beam members 222 and 224 which is provided in a conveyor frame assembly which can be easily assembled and disassembled, at will. FIGURE 13 illustrates a developed plan view of the beam member 222. The beam member 224 is virtually identical to the beam member 222. The beam member 222 is adapted to be folded or bent along a line 243 to provide the flange 228 and the depending leg 230. The beam member 222 may also be partially folded along a line 245 to provide a longitudinal edge 246 for the beam member 222 which assists in making the depending leg 230 somewhat more rigid. As shown in FIGURE 13, the beam member 222 has a plurality of generally parallel elongated slots 248 formed therein which may be provided by one of several manufacturing techniques including punching, laser cutting or other manufacturing processes for slots and openings in metal plate or sheet. The slots 248 are provided in pairs which are spaced apart in such a way that inwardly tapered surfaces 249 and 250 are provided which have a predetermined distance between each other which is slightly less than the distance between the flanges 234 and 236 of the beam members 226. As shown in FIGURE 13, the slots 248 each extend across the fold line 243 and have an elongated, generally rectangular portion 251 extending toward the distal edge 252 of the flange 228. The slots 248 are also provided with transverse edges 254 opposite the ends of the slots which include the tapered surfaces 249 and 250. Accordingly, the slots 248 intersect the line of intersection 243 of the flange 228 with the leg 230 of the beam member 222, which line of intersection may be a fold line, as indicated previously. When the beam members 222 and 224 have been fabricated so that the respective flanges 228 intersect the leg portions 230 at substantially right angles or a suitable acute angle, the longitudinal beam members may be assembled to the transverse beam members 226 by inserting the flanges 234 and 236 into respective pairs of slots 248 in the longitudinal beam members and securing the beam members 226 to the beam members 222 and 224 by the fastener assemblies 242, as shown, which extend through suitable openings 255 in the beam members 222 and 224, FIGURE 14. The beam members 226 have suitable elongated slots 227 formed in the web portions 238 for receiving the fastener assemblies 242. The spacing of the beam members 222 and 224 is assured by locating the opposed transverse ends 229a and 229b of the beam members 226 in registration with the transverse edges 254 of the slots 248. As the fastener assemblies 242 are tightened, the flanges 234 and 236 of the beam members 226 will be elastically deflected inwardly toward each other as they engage the surfaces 249 and 250 of the slots 248. In this way, precise location of the beam members 226 with respect to each other and with respect to the beam members 222 and 224 is provided, the beam members 226 are more rigidly secured to the beam members 222 and 224 and the beam members 226 may be disassembled from the beam members 222 and 224 at any time by disassembling the fastener assemblies 242. FIGURES 15 and 16 illustrate a modification to a conveyor modular frame assembly in accordance with the invention wherein the beam members 222 and 224 are interconnected by transverse beam members 260, one shown in FIGURES 15 and 16, which have a trans- verse web portion 262 and depending flanges 264 which are shorter than the flanges of the beam members 226. However, the flanges 264 are also spaced apart a distance slightly greater than the distance between the tapered surfaces 249 and 250 of the slots 248 so that when the beam members 260 are assembled to a pair of opposed beam members 222 and 224 and secured thereto by a fastener assembly 266, FIGURE 16, the flanges 264 are inwardly deflected toward each other but do not register with transverse edges 253 of the slots 248 before the web 260 engages the flange 228 of the beam members 222 or 224, as shown. However, a modular frame assembly using the transverse beam members 260 enjoys the same advantages as the frame assembly 220. Referring now to FIGURES 17 through 24, another embodi¬ ment of a modular conveyor frame assembly in accordance with the invention is illustrated and generally designated by the numeral 290. The frame assembly 290 is made up of opposed longitudinal beam members 292 which are interconnected by transverse beam members 294. The beam members 292 have flanges 296 and depending leg portions 298 which intersect each other at a line of intersec¬ tion 300, see FIGURES 17 and 21. Referring to FIGURE 21, one of the beam members 292 is shown in a planar development view wherein the flange 296 and leg 298 are co-planar. The beam member 292 may be fabricated by folding a plate member shown in FIGURE 21 along the fold or intersection line 300 to define the flange 296 and the leg 298. Referring further to FIGURE 21, the beam members 292 each include spaced apart somewhat L-shaped slots 302 formed therein and having a first leg portion 304 extending parallel to the line of intersection 300 and a second leg portion 306 intersecting the leg 304 and extending generally normal to the line of intersection 300. As shown in FIGURE 21, the leg portions 304 of the slots 302 are of a width such that they are essentially bisected by the line of intersection 300. Suitable fastener receiving openings 308 are formed in the flange portion 296 adjacent each of the slot leg portions 304, as illustrated. Referring now to FIGURES 22, 23 and 24, the beam members 294 are preferably formed as angle or L-shaped members having opposed flanges 310 and 312 which intersect each other at a right angle. The flanges 310 have opposed fastener receiving openings 311 formed therein which are adapted to be aligned with the fastener receiving openings 308 in the beam members 292. The flanges 312 have opposed sloping surfaces 314 defining portions of opposed transverse edges of the beam members 294 and which intersect surfaces 316 extending generally parallel to each other and normal to the plane of the flange 310. Referring now to FIGURES 17 through 20, the modular frame assembly 290 is assembled by forming the beam members 292 to have the configuration shown in FIGURES 17 and 18 and to insert opposite ends of the beam members 294 into the slots 302 formed in the beam members 292, respectively, until the transverse surfaces 316 engage the depending legs 298 of the beam members 292. The surfaces 316 thus assist in locating the beam members 292 spaced apart relative to each other and also align the fastener receiving openings 311 with the openings 308. As shown in FIGURE 20, in particular, the flange 310 of the beam member 294 extends within the slot leg portion 304 while the flange 312 of the beam member 294 extends within the slot leg portion 306. A suitable fastener assembly 315 is extended through the openings 308 and 311 to secure the beam members 294 to the beam members 292. Alternatively, the slot 302 may have a second leg portion 306a, as shown in FIGURE 20, extending parallel to the leg portion 306. In like manner the transverse beam member 294 may be formed as a channel having opposed flanges 312 and 312a. FIGURE 21 shows the leg portions 306a of the slots 302, which leg portions may be formed as part of the slots 302 at the time they are punched, cut or otherwise fabricated. The beam members 292 may be fabricated from metal plate, and the slots 302 and openings 308 suitably formed prior to folding the plate members to form the flanges 296 and leg portions 298, respectively. The beam members 294 may also be formed from metal plate folded to provide the flanges 310 and 312 and cut to shape prior to folding to provide the surfaces 314 and 316. The beam members 294 may be rigidly secured to the longitudinal beam members 292 at the respective cooperating fastener receiving openings 308 and 311 while the spacing between the beam members 292 is predeter- mined by the surfaces 316. The modular frame assembly 290 also has the advantage that the beam members 292 and 294 may be substantial¬ ly co-planar along the plane of the flanges 296 of the beam members 292. Although preferred embodiments of a unique conveyor apparatus have been described in detail herein, those skilled in the art will recognize that various substitutions and modifications may be made without departing from the scope and spirit of the invention recited in the appended claims.

Claims: What is Claimed ig; 1. In a conveyor apparatus including endless conveyor means for conveying articles between one end of said conveyor apparatus and another end of said conveyor apparatus, a frame for supporting said endless conveyor means comprising: two, spaced apart, elongated longitudinal beams; plural spaced apart transverse beams interconnecting said longitudinal beams; and guide and support means for said endless conveyor means, said guide and support means being supported on said frame and extending substantially parallel to said longitudinal beams. 2. The conveyor apparatus set forth in Claim 1 wherein: said transverse beams are mounted above said longitudinal beams and support said guide and support means. 3. The conveyor apparatus set forth in Claim 2 wherein: said longitudinal beams comprise one of tubular members, channel members and angle members. 4. The conveyor apparatus set forth in Claim 3 including: support roller means for supporting a return run of said endless conveyor means and supported by said longitudinal beams. 5. The conveyor apparatus set forth in Claim 1 wherein: said transverse beams comprise one of angle members and channel members, said channel members having a web portion and spaced apart depending flanges. 6. The conveyor apparatus set forth in Claim 1 including: spaced apart brackets depending from said transverse beams and support roller means interposed between said brackets and operable to support a return run of said endless chain means. 7. The conveyor apparatus set forth in Claim 1 including: a plurality of opposed spaced apart upstanding brackets supported on said transverse beams; and elongated parallel side guide rails supported on said brackets for guiding articles being conveyed along said apparatus by said endless conveyor means. 8. The conveyor apparatus set forth in Claim 1 wherein: said endless conveyor means comprise plural chain links, each having a generally planar deck portion and depending hinge portions, respectively, said chain links being interconnected with each other. 9. The conveyor apparatus set forth in Claim 1 including: a plurality of generally vertical support columns supporting said longitudinal beams, each of said support columns being connected to at least one of said longitudinal beams by a connector member operable to be engaged with said at least one of said longitudinal beams. 10. The conveyor apparatus set forth in Claim 9 wherein: said connector member includes opposed depending arms and a connecting web between said arms, said arms being operable to be secured to said support column and said longitudinal beams by respective fastener means. 11. The conveyor apparatus set forth in Claim 9 wherein: said connector member comprises an angle member having opposed flanges operable to be secured to said support column and said longitudinal beams by respective fastener means. 12. The conveyor apparatus set forth in Claim 1 wherein: said longitudinal beams include sections which are interconnected, respectively, at respective angles to form a corner section of said frame. 13. The conveyor apparatus set forth in Claim 1 wherein: said longitudinal beams have spaced apart slots extending generally transverse to the direction of said longitudi¬ nal beams; said transverse beams have opposed flanges engage- able with said longitudinal beams at said slots to form a rigid interconnection between said longitudinal beams and said transverse beams; and said frame includes means for fastening said transverse beams to said longitudinal beams whereby said transverse beams are forcibly engaged with said longitudinal beams by registration of said flange portions of said transverse beams with said longitudinal beams at said slots. 14. The conveyor apparatus set forth in Claim 13 wherein: said slots comprise pairs of slots and each slot of a pair has an inwardly sloping surface sloping toward the corre- sponding surface of an adjacent slot, said surfaces being engage- able with said flange portions of said transverse beams to elastically deflect said flange portions of said transverse beams to locate said longitudinal beams with respect to said transverse beams and to provide a rigid interconnection between said trans- verse beams and said longitudinal beams, respectively. 15. The conveyor apparatus set forth in Claim 14 wherein: said longitudinal beams include a flange portion and a depending leg portion joined at a line of intersection; and said slots intersect said line of intersection of said longitudinal beams. 16. The conveyor apparatus set forth in Claim 15 wherein: said slots include transverse surfaces formed at an end of said slots opposite an end which includes said sloping surfaces, said transverse surfaces being engageable with respective transverse end surfaces of said flange portions of said transverse beams to position said longitudinal beams spaced apart from each other a predetermined distance. 17. The conveyor apparatus set forth in Claim 13 wherein: said longitudinal beams comprise angle members having a transverse flange and a depending leg portion. 18. The conveyor apparatus set forth in Claim 13 wherein: said longitudinal beams are formed of metal plate folded along a line of intersection to define a flange and one of a leg portion and a web, respectively. 19. The conveyor apparatus set forth in Claim 1 wherein: said longitudinal beams each include a flange portion and a depending leg portion formed by one of a web and flange and intersecting said flange portion and a plurality of spaced apart slots formed, respectively, adjacent a line of intersection of said flange portion with said leg portion; and said transverse beams each include flange means adapted to be inserted in said slots in said longitudinal beams, respectively. 20. The conveyor apparatus set forth in Claim 19 wherein: said transverse beams each include opposed flanges and spaced apart surfaces formed in at least one of said flanges and extending substantially normal to the other of said flanges of said transverse beams, said surfaces being engageable with said longitudinal beams to determine the spacing between said longitudi¬ nal beams. 21. The conveyor apparatus set forth in Claim 19 wherein: said longitudinal beams are formed of metal plate folded along said line of intersection to provide said flange and said depending leg portion, respectively, and said slots have at least one portion which is at least adjacent to and substantially parallel to said line of intersection.

Inventors: LANGENBECK KEITH A, LANGENBECK, KEITH, A.
Applicants: LANGENBECK KEITH A, LANGENBECK, KEITH, A.
Application year: 1996
Main classification: B65G21
IPC codes: B65G21