Photographic silver halide element having polyester support and exhibiting improved wet adhesion

Abstract: A photographic element comprises a polyester support bearing a light-sensitive silver halide photographic emulsion layer, the support having adjacent thereto a polymer-containing subbing layer, the subbing layer having adjacent thereto a layer comprising a hydrophilic binder containing dispersed droplets of a high boiling organic liquid, said liquid being selected form the group consisting of oleyl alcohol and esters of organic or inorganic acids which have a value for the logarithm of their octanol/water partition coefficient (Log P) of from 2.6 to 6.7.

Description: Field of the Invention This invention relates to silver halide photographic materials, and more specifically to multilayer photographic materials comprising a polyester support having coated thereon a layer containing a hydrophilic binder with dispersed droplets of a selected high-boiling organic liquid. Background of the Invention It is well known to coat silver halide photographic materials on cellulose acetate supports. In certain instances, it has been found advantageous to coat these materials on polyester supports when increased dimensional stability or mechanical strength of the photographic element is desired, as described in U.S. Patent 3,649,336. In particular, it has been found that a polyethylene naphthalate ("PEN") support has excellent mechanical strength and curl relaxation characteristics compared to other supports. However, it is more difficult to obtain the required adhesion characteristics when coating aqueous-based photographic compositions on these polyester films, in contrast to the conventionally employed cellulose acetate based support, as noted in U.S. Patent Nos. 5,292,628 and 4,116,696 and European Patent Publication EP 035,614. It is well-known to apply to a support one or more subbing layers followed by the direct coating of a photographic layer in order to improve the adhesion of a subsequent layer. It is also well-known to improve the adhesive strength between a layer adjacent to a support and the surface of the support by way of a surface treatment. Examples of these surface activation treatments include, but are not limited to: a chemical treatment, a mechanical treatment, a corona discharge, a flame treatment, a UV irradiation, a radio-frequency treatment, a glow discharge, an active plasma treatment, a laser treatment, a mixed acid treatment or ozone-oxidation. Such treatment may be employed with or without the application of a subbing layer. With a polyester based support, even the additional application of a polymer subbing layer has failed to provide the desired degree of adhesion. If the adhesion between the photographic layers and the support is insufficient, several practical problems arise. If the photographic material is brought into contact with a sticky material, such as splicing tape, the photographic layers may be peeled from the support resulting in a loss of image-forming capability. In the manufacturing process, the photographic material is subjected to slitting or cutting operations and in many cases perforated holes are punched into the material for film advancement in cameras and processors. Poor adhesion can result in a delamination of the photographic layers from the support at the cut edges of the photographic material which can generate many small fragments of chipped-off emulsion layers which then cause spot defects in the imaging areas of the photographic material. The foregoing property may be referred to as "dry adhesion". This property may be distinguished from "wet adhesion" which refers to the tendency of a photographic element to delaminate during wet processing of exposed film. The element may undergo spot delamination or blistering due to processing at elevated temperatures or may be damaged by transport rollers during processing or subsequent thereto. In U.S. Patent 4,116,696, improved dry adhesive strength between a polyethylene terephthalate support and a photographic layer was obtained using a subbing layer containing a hydrophilic resin and droplets of a nonvolatile or low volatile hydrophobic liquid, which is not completely miscible with the subbing layer composition, having a boiling point above about 120°C and a solubility in water of about 10 g/100 g water or less at 25°C. Thus, this improvement was obtained by altering the composition of the subbing layer which is coated directly on the polyester support, as opposed to the present invention, which involves the composition of the bottom-most photographic layer, coated above the subbing layer. Furthermore, U.S. Patent 4,116,696 discloses hydrophobic liquids having a solubility in water of about 10 g/100 g water or less. This encompasses a vast number of hydrophobic liquids which vary widely in terms of their chemical properties. There is no differentiation among solvents in this patent, and thus it is not apparent from this reference that different solvents can have vastly different effects on the adhesion to the support. In the present invention, we have found that only a limited number of high boiling organic solvents are effective at promoting wet adhesion of polyester supports and the use of these materials to improve "wet" as opposed to "dry" adhesion has not been suggested. U.S. Patent 5,292,628 teaches that improved wet adhesion of photographic layers to a polyester film base is provided with a layer containing an oil-in-water emulsion consisting of oil-formers, colloidal silicon dioxide, and gelatin. Again, the solution to the adhesion problem involves improved subbing layer technology, as opposed to formulation of the bottom-most photographic layer over a subbing layer as described in the present invention. The patentee notes that "both the high oil-former content and the presence of colloidal silicic acid is a condition for adhesion improvement." In addition, the high-boiling organic solvents employed cover a very wide range of materials including many solvents ineffective in accordance with the invention. U.S. Patent 4,495,273 describes a color photographic element coated on cellulose triacetate support with improved mechanical properties. Dry adhesion between the photographic layers and the support is increased using a combination of droplets of a water-immiscible high boiling organic solvent and an adhesion promoting quantity of a vinyl addition polymer latex in the antihalation layer of the photographic element. The acetate support is a wholly different class from polyester. Again, the solvents are taught without regard to the recognition that most of the solvents are not useful for improving wet adhesion. Further, the patentee also requires the presence of a vinyl addition polymer latex which is not essential in the present invention. Methods of improving adhesion to polyester supports include altering the subbing layer, which is usually a very thin layer containing very low levels of gelatin, making it difficult to incorporate effective quantities of an adhesion promoting solvent. Also, substantial additions to this layer cause its thickness to be increased, which can result in the subbing layer being less effective at promoting adhesion of subsequently applied photographic emulsion layers. Increased thickness is also not desirable due to other system constraints such as providing a maximum number of exposures in a cartridge. The problem to be solved is to provide a photographic element having a polyester support which has improved wet adhesion of the hydrophilic photographic layers to the polyester support so that the film layers will remain intact during the wet processing of the film. Summary of the Invention The invention provides a photographic element comprising a polyester support bearing a light-sensitive silver halide photographic emulsion layer, the support having adjacent thereto a polymer-containing subbing layer, wherein gelatin, if present, is not the only polymer of the subbing layer as it is disclosed in EP-A-0 601 501, the subbing layer having adjacent thereto a layer comprising a hydrophilic binder containing an antihalation component and dispersed droplets of a high boiling organic liquid, said antihalation component comprising elemental silver, said liquid being selected from the group consisting of oleyl alcohol and esters of organic or inorganic acids which have a value for the logarithm of their octanol/water partition coefficient (Log P) of from 2.6 to 6.7. The invention also includes a process for preparing a photographic element of the invention. The invention provides a silver halide photographic light-sensitive material which exhibits good wet adhesion between the photographic emulsion layers and a polyester support. Detailed Description of the Invention Supports which can be used in this invention include any supports of hydrophobic, high molecular weight polyesters. Suitable supports typically have a glass transition temperature (Tg) greater than 90°C. The support may be produced from any suitable synthetic linear polyester which may be obtained by condensing one or more dicarboxylic acids or their lower alkyl esters, e.g. terephthalic acid, isophthalic acid, phthalic acid, 2,5-, 2,6-, and 2,7-naphthalene dicarboxylic acid, succinic acid, sebacic acid, adipic acid, azelaic acid, diphenyl dicarboxylic acid, and hexahydroterephthalic acid or bis-p-carboxyl phenoxy ethane, optionally with a monocarboxylic acid, such as pivalic acid, with one or more glycols, e.g., ethylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol and 1,4-cyclohexanedimethanol. Suitable supports include, for example, polyesters such as polyethylene terephthalate, polyhexamethylene terephthalate, polyethylene-2,6-naphthalate, polyethylene-2,5-naphthalate, and polyethylene-2,7-naphthalate. Within the contemplation of the invention are supports based on copolymers and/or mixtures of polyesters based on different monomers. Suitable supports are described in Research Disclosure, September 1994, Item 36544 available from Kenneth Mason Publications Ltd, Dudley House, 12 North Street, Emsworth Hampshire PO10 7DQ, England (hereinafter "Research Disclosure") and in Hatsumei Kyoukai Koukai Gihou No. 94-6023, Japan Invention Association, March 15, 1994, available from the Japanese Patent Office. Supports with magnetic layers are described in Research Disclosure, November 1992, Item 34390. The supports and associated layers may contain any known additive materials. They may be transparent or can contain a dye or a pigment such as titanium dioxide or carbon black. If desired, the support may be subjected to a surface treatment to activate the surface on the emulsion layer side. Such treatments include, for example, a chemical treatment, a mechanical treatment, a corona discharge, a flame treatment, a UV irradiation, a radio frequency treatment, electron bombardment, a glow discharge, an active plasma treatment, electrodeless discharge, a laser treatment, a mixed acid treatment, or ozone-oxidation treatment. Specifics on such treatments may be found, for example, in Hatsumei Kyoukai Koukai Gihou No. 94-6023, previously cited. In a suitable embodiment, the support may be initially treated with an adhesion promoting agent such as, for example, one containing at least one of resorcinol, orcinol, catechol, pyrogallol, 1-naphthol, 2,4-dinitrophenol, 2,4,6-trinitrophenol, 4-chlororesorcinol, 2,4-dihydroxy toluene, 1,3-naphthalenediol, 1,6-naphthalenediol, acrylic acid, sodium salt of 1-naphthol-4-sulfonic acid, benzyl alcohol, trichloroacetic acid, dichloroacetic acid, o-hydroxybenzotrifluoride, m-hydroxybenzotrifluoride, o-fluorophenol, m-fluorophenol, p-fluorophenol, chloral hydrate, and p-chloro-m-cresol. The photographic element of the invention includes a polymer-containing subbing layer on the treated support. By the term "polymer-containing" subbing layer it is not meant to exclude the presence of other layer components. Examples of suitable polymers for this purpose are shown in U.S. Patents 2,627,088; 2,968,241; 2,764,520; 2,864,755; 2,864,756; 2,972,534; 3,057,792; 3,071,466; 3,072,483; 3,143,421; 3,145,105; 3,145,242; 3,360,448; 3,376,208; 3,462,335; 3,475,193; 3,501,301; 3,944,699; 4,087,574; 4,098,952; 4,363,872; 4,394,442; 4,689,359; 4,857,396; British Patent Nos. 788,365; 804,005; 891,469; and European Patent No. 035,614. Often these include polymers of monomers having polar groups in the molecule such as carboxyl, carbonyl, hydroxy, sulfo, amino, amido, epoxy or acid anhydride groups, for example, acrylic acid, sodium acrylate, methacrylic acid, itaconic acid, crotonic acid, sorbic acid, itaconic anhydride, maleic anhydride, cinnamic acid, methyl vinyl ketone, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxychloropropyl methacrylate, hydroxybutyl acrylate, vinylsulfonic acid, potassium vinylbenezensulfonate, acrylamide, N-methylacrylamide, acryloylmorpholine, dimethylmethacrylamide, N-t-butylacrylamide, diacetonacrylamide, vinylpyrrolidone, glycidyl acrylate, or glycidyl methacrylate, or copolymers of the above monomers with other copolymerizable monomers. Additional examples are polymers of ethylenically unsaturated esters or ethylenically unsaturated acids represented by, for example, acrylic acid esters such as ethyl acrylate or butyl acrylate, methacrylic acid esters such as methyl methacrylate or ethyl methacrylate, acrylic acid or methacrylic acid, or the acid derivatives thereof, or copolymers of these monomers with other vinylic monomers; or copolymers of polycarboxylic acids such as itaconic acid, itaconic anhydride, maleic acid or maleic anhydride with vinylic monomers such as styrene, vinyl chloride, vinylidene chloride or butadiene, or trimers of these monomers with other ethylenically unsaturated monomers. The above-described polymers can be used as an aqueous solution, a solution in an organic liquid or a dispersion as a latex in water. The layer applied over the subbing layer contains a hydrophilic binder and dispersed high-boiling organic liquid droplets. Examples of suitable hydrophilic binders for the photographic layer (hydrophilic organic protective colloid), which can be used in this invention, include synthetic or natural hydrophilic high molecular weight gelatin-based compounds, for example, gelatin, acylated gelatin (phthalated gelatin or maleated gelatin), cellulose derivatives such as carboxymethyl cellulose or hydroxyethyl cellulose, grafted gelatin prepared by grafting acrylic acid, methacrylic acid or the amides thereof to gelatin, the copolymers thereof or the partially hydrolyzed products thereof. Often these include polymers of monomers having polar groups in the molecule such as carboxyl, carbonyl, hydroxy, sulfo, amino, amido, epoxy or acid anhydride groups, for example, acrylic acid, sodium acrylate, methacrylic acid, itaconic acid, crotonic acid, sorbic acid, itaconic anhydride, maleic anhydride, cinnamic acid, methyl vinyl ketone, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxychloropropyl methacrylate, hydroxybutyl acrylate, vinylsulfonic acid, potassium vinylbenezensulfonate, acrylamide, N-methylamide, N-methylacrylamide, acryloylmorpholine, dimethylmethacrylamide, N-t-butylacrylamide, diacetonacrylamide, vinylpyrrolidone, glycidyl acrylate, or glycidyl methacrylate, or copolymers of the above monomers with other copolymerizable monomers. These binders can be used individually or in admixture. Additional examples are polymers of ethylenically unsaturated esters or ethylenically unsaturated acids represented by, for example, acrylic acid esters such as ethyl acrylate or butyl acrylate, methacrylic acid esters such as methyl methacrylate or ethyl methacrylate, acrylic acid or methacrylic acid, or the acid derivatives thereof, or copolymers of these monomers with other vinylic monomers; or copolymers of polycarboxylic acids such as itaconic acid, itaconic anhydride, maleic acid or maleic anhydride with vinylic monomers such as styrene, vinyl chloride, vinylidene chloride or butadiene, or trimers of these monomers with other ethylenically unsaturated monomers. Of the above-described binders, gelatin including a gelatin derivative is most generally used, but gelatin can be partially replaced with a synthetic high molecular weight substance. The high boiling organic liquids suitable for use in the invention have a boiling point of at least 120°C and, suitably, at least 160°C. Useful organic liquids have been found to be appropriately selectable from oleyl alcohol and those esters having a logarithm of their octanol/water partition coefficient (Log P) of between 2.6 and 6.7. Suitable examples include di-n-butyl phthalate, phenylethyl benzoate, acetyl-tri-butyl citrate, dibutyl sebacate, oleyl alcohol, trihexylphosphate, and tricresylphosphate. In the present invention, other photographically useful materials may also be present in the layer adjacent to the subbed support. These include, for example, black colloidal silver, preformed dyes, ultraviolet absorbing compounds, oxidized developer scavengers, sequestering agents, etc. These materials may or may not be dispersed in a high-boiling organic liquid. The high-boiling organic liquid used to introduce these agents may or may not be the organic liquids specified in the present invention. In the specific case in which other high-boiling organic liquids are employed in the layer adjacent to the subbed support, it is preferred that the wet adhesion promoting liquid be at least 25 wt% of the total organic liquid in the layer. Unless otherwise specifically stated, substituent groups which may be substituted on molecules herein include any groups, whether substituted or unsubstituted, which do not destroy properties necessary for photographic utility. When the term "group" is applied to the identification of a substituent containing a substitutable hydrogen, it is intended to encompass not only the substituent's unsubstituted form, but also its form further substituted with any group or groups as herein mentioned. Suitably, the group may be halogen or may be bonded to the remainder of the molecule by an atom of carbon, silicon, oxygen, nitrogen, phosphorus, or sulfur. The substituent may be, for example, halogen, such as chlorine, bromine or fluorine; nitro; hydroxyl; cyano; carboxyl; or groups which may be further substituted, such as alkyl, including straight or branched chain alkyl, such as methyl, trifluoromethyl, ethyl, t -butyl, 3-(2,4-di-t-pentylphenoxy) propyl, and tetradecyl; alkenyl, such as ethylene, 2-butene; alkoxy, such as methoxy, ethoxy, propoxy, butoxy, 2-methoxyethoxy, sec-butoxy, hexyloxy, 2-ethylhexyloxy, tetradecyloxy, 2-(2,4-di- t -pentylphenoxy)ethoxy, and 2-dodecyloxyethoxy; aryl such as phenyl, 4-t-butylphenyl, 2,4,6-trimethylphenyl, naphthyl; aryloxy, such as phenoxy, 2-methylphenoxy, alpha- or beta-naphthyloxy, and 4-tolyloxy; carbonamido, such as acetamido, benzamido, butyramido, tetradecanamido, alpha-(2,4-di- t -pentyl-phenoxy)acetamido, alpha-(2,4-di- t -pentylphenoxy)butyramido, alpha-(3-pentadecylphenoxy)hexanamido, alpha-(4-hydroxy-3-t-butylphenoxy)tetradecanamido, 2-oxo-pyrrolidin-1-yl, 2-oxo-5-tetradecylpyrrolin-1-yl, N-methyltetradecanamido, N-succinimido, N-phthalimido, 2,5-dioxo-l-oxazolidinyl, 3-dodecyl-2,5-dioxo-1-imidazolyl, and N-acetyl-N-dodecylamino, ethoxycarbonylamino, phenoxycarbonylamino, benzyloxycarbonylamino, hexadecyloxycarbonylamino, 2,4-di-t-butylphenoxycarbonylamino, phenylcarbonylamino, 2,5-(di- t -pentylphenyl)carbonylamino, p -dodecylphenylcarbonylamino, p -toluylcarbonylamino, N-methylureido, N,N-dimethylureido, N-methyl-N-dodecylureido, N-hexadecylureido, N,N-dioctadecylureido, N,N-dioctyl-N'-ethylureido, N-phenylureido, N,N-diphenylureido, N-phenyl-N- p -toluylureido, N-( m -hexadecylphenyl)ureido, N,N-(2,5-di- t -pentylphenyl)-N'-ethylureido, and t -butylcarbonamido; sulfonamido, such as methylsulfonamido, benzenesulfonamido, p -toluylsulfonamido, p -dodecylbenzenesulfonamido, N-methyltetradecylsulfonamido, N,N-dipropylsulfamoylamino, and hexadecylsulfonamido; sulfamoyl, such as N-methylsulfamoyl, N-ethylsulfamoyl, N,N-dipropylsulfamoyl, N-hexadecylsulfamoyl, N,N-dimethylsulfamoyl; N-[3-(dodecyloxy)propyl]sulfamoyl, N-[4-(2,4-di- t -pentylphenoxy)butyl]sulfamoyl, N-methyl-N-tetradecylsulfamoyl, and N-dodecylsulfamoyl; carbamoyl, such as N-methylcarbamoyl, N,N-dibutylcarbamoyl, N-octadecylcarbamoyl, N-[4-(2,4-di-t-pentylphenoxy)butyl]carbamoyl, N-methyl-N-tetradecylcarbamoyl, and N,N-dioctylcarbamoyl; carbonyl, such as acetyl, (2,4-di-t-amylphenoxy)acetyl, phenoxycarbonyl, p -dodecyloxyphenoxycarbonyl methoxycarbonyl, butoxycarbonyl, tetradecyloxycarbonyl, ethoxycarbonyl, benzyloxycarbonyl, 3-pentadecyloxycarbonyl, and dodecyloxycarbonyl; sulfonyl, such as methoxysulfonyl, octyloxysulfonyl, tetradecyloxysulfonyl, 2-ethylhexyloxysulfonyl, phenoxysulfonyl, 2,4-di- t -pentylphenoxysulfonyl, methylsulfonyl, octylsulfonyl, 2-ethylhexylsulfonyl, dodecylsulfonyl, hexadecylsulfonyl, phenylsulfonyl, 4-nonylphenylsulfonyl, and p -toluylsulfonyl; sulfonyloxy, such as dodecylsulfonyloxy, and hexadecylsulfonyloxy; sulfinyl, such as methylsulfinyl, octylsulfinyl, 2-ethylhexylsulfinyl, dodecylsulfinyl, hexadecylsulfinyl, phenylsulfinyl, 4-nonylphenylsulfinyl, and p -toluylsulfinyl; thio, such as ethylthio, octylthio, benzylthio, tetradecylthio, 2-(2,4-di- t -pentylphenoxy)ethylthio, phenylthio, 2-butoxy-5-T-octylphenylthio, and p -tolylthio; acyloxy, such as acetyloxy, benzoyloxy, octadecanoyloxy, p -dodecylamidobenzoyloxy, N-phenylcarbamoyloxy, N-ethylcarbamoyloxy, and cyclohexylcarbonyloxy; amine, such as phenylanilino, 2-chloroanilino, diethylamine, dodecylamine; imino, such as 1 (N-phenylimido)ethyl, N-succinimido or 3-benzylhydantoinyl; phosphate, such as dimethylphosphate and ethylbutylphosphate; phosphite, such as diethyl and dihexylphosphite; a heterocyclic group, a heterocyclic oxy group or a heterocyclic thio group, each of which may be substituted and which contain a 3 to 7 membered heterocyclic ring composed of carbon atoms and at least one hetero atom selected from the group consisting of oxygen, nitrogen and sulfur, such as 2-furyl, 2-thienyl, 2-benzimidazolyloxy or 2-benzothiazolyl; quaternary ammonium, such as triethylammonium; and silyloxy, such as trimethylsilyloxy. If desired, the substituents may themselves be further substituted one or more times with the described substituent groups. The particular substituents used may be selected by those skilled in the art to attain the desired photographic properties for a specific application and can include, for example, hydrophobic groups, solubilizing groups, blocking groups, releasing or releasable groups, etc. Generally, the above groups and substituents thereof may include those having up to 48 carbon atoms, typically 1 to 36 carbon atoms and usually less than 24 carbon atoms, but greater numbers are possible depending on the particular substituents selected. If desired, the photographic element can be used in conjunction with an applied magnetic layer as described in Research Disclosure, November 1992, Item 34390 published by Kenneth Mason Publications, Ltd., Dudley Annex, 12a North Street, Emsworth, Hampshire P010 7DQ, ENGLAND. When it is desired to employ the inventive materials in a small format film, Research Disclosure , June 1994, Item 36230, provides suitable embodiments. In the following discussion of suitable materials for use in the emulsions and elements of this invention, reference will be made to Research Disclosure , September 1994, Item 36544, available as described above, which will be identified hereafter by the term "Research Disclosure". The Sections hereafter referred to are Sections of the Research Disclosure. Except as provided, the silver halide emulsion containing elements employed in this invention can be either negative-working or positive-working as indicated by the type of processing instructions (i.e. color negative, reversal, or direct positive processing) provided with the element. Suitable emulsions and their preparation as well as methods of chemical and spectral sensitization are described in Sections I through V. Various additives such as UV dyes, brighteners, antifoggants, stabilizers, light absorbing and scattering materials, and physical property modifying addenda such as hardeners, coating aids, plasticizers, lubricants and matting agents are described, for example, in Sections II and VI through VIII. Color materials are described in Sections X through XIII. Scan facilitating is described in Section XIV. Supports, exposure, development systems, and processing methods and agents are described in Sections XV to XX. Desirable photographic elements and processing steps including other components suitable for use in photographic elements of the invention are also described in Research Disclosure , Item 37038, February 1995. It is also contemplated that the concepts of the present invention may be employed to obtain reflection color prints as described in Research Disclosure , November 1979, Item 18716, available from Kenneth Mason Publications, Ltd, Dudley Annex, 12a North Street, Emsworth, Hampshire P0101 7DQ, England. With negative-working silver halide, the processing step described above provides a negative image. The described elements can be processed in the known Kodak C-41 color process as described in The British Journal of Photography Annual of 1988, pages 191-198. Where applicable, the element may be processed in accordance with color print processes such as the RA-4 process of Eastman Kodak Company as described in the British Journal of Photography Annual of 1988, Pp 198-199. Such negative working emulsions are typically sold with instructions to process using a color negative method such as the mentioned C-41 or RA-4 process. To provide a positive (or reversal) image, the color development step can be preceded by development with a non-chromogenic developing agent to develop exposed silver halide, but not form dye, and followed by uniformly fogging the element to render unexposed silver halide developable. Such reversal emulsions are typically sold with instructions to process using a color reversal process such as E-6. Alternatively, a direct positive emulsion can be employed to obtain a positive image. Preferred color developing agents are p-phenylenediamines such as: 4-amino-N,N-diethylaniline hydrochloride, 4-amino-3-methyl-N,N-diethylaniline hydrochloride, 4-amino-3-methyl-N-ethyl-N-(2-methanesulfonamidoethyl)aniline sesquisulfate hydrate, 4-amino-3-methyl-N-ethyl-N-(2-hydroxyethyl)aniline sulfate, 4-amino-3-(2-methanesulfonamido-ethyl)-N,N-diethylaniline hydrochloride and 4-amino-N-ethyl-N-(2-methoxyethyl)-m-toluidine di-p-toluene sulfonic acid. Development is usually followed by the conventional steps of bleaching, fixing, or bleach-fixing, to remove silver or silver halide, washing, and drying. Example 1 Preparation of Dispersion A: 4.0 g of a n-octadecyl-3-(3'-5'-di-t-butyl-4'-hydroxyphenyl)propionate as Irganox-1706® (Ciba-Geigy Co.) was dissolved in. 400.0 g of diethylphthalate at 50°C, then combined with an aqueous solution consisting of 400.0 g gelatin. 300.0 g of a 10% solution of a mixture of the isomers of the sodium salt isopropylnaphthalene sulfonic acid as Alkanol-XC® (DuPont de Nemours & Co.), 7.2 g of a 0.7% solution of a biocide blend of 5-chloro-2-methyl-4-isothiazolin-3-one and 2-methyl-4-isothiazolin-3-one as Kathon LX® (Rohm and Haas Co.), and 3488.8 g of distilled water, also at 50°C. This mixture was then premixed using a Silverson mixer for 5 minutes at 5000 rpm and then passed through a Crepaco homogenizer one time at 5000 psi to form a dispersion consisting of 8.0% liquid, 8.0% gel. Preparation of Dispersions B through O Dispersions B through O were prepared like Dispersion A except that 400.0 g diethyl phthalate was replaced with 400.0 g of another high-boiling organic liquid as outlined in Table I below.. Dispersion Type High-Boiling Liquid Log P A Comp Diethylphthalate 2.57 B Comp Dicyclohexylphthalate 6.80 C Comp Bis(2-ethylhexyl)phthalate 8.92 D Comp Didecylphthalate 11.04 E Comp Didodecylphthalate 13.16 F Inv Trihexyl phosphate 6.70 G Inv Oleyl alcohol 7.69 H Inv Acetyl-tri-butyl citrate 4.78 I Inv Phenyl ethyl benzoate 4.21 J Inv Dibutyl sebacate 5.98 K Comp N-n-Butylacetanilide 2.29 L Comp 1,4-Cyclohexylenedimethylene bis(2-ethylhexanoate) 8.14 M Comp Tri(2-ethylhexyl)phosphate 9.49 N Inv Dibutylphthalate 4.69 O Inv Tricresylphosphate 6.58 These dispersions were added to the coating solution used for the antihalation layer to provide a dry coating weight of 0.484 g/m 2 . To a corona-discharge-treated polyethylene-2,6-naphthalene support, which was coated with a continuous subbing layer consisting of a terpolymer of n-butyl acrylate, 2-aminoethyl methacrylate hydrochloride, and 2-hydroxyethyl methacrylate (50:05:45) at 0.317 g/m 2 ; deionized gelatin at 0.056 g/m 2 ; matte beads at 0.001 g/m 2 ; and surfactant 10G® (Dixie) at 0.012 g/m 2 ; the following layers were applied in the indicated sequence to produce Coating 1-1. The quantities quoted each relate to g/m 2 . Emulsion sizes as determined by the disc centrifuge method are reported in Diameter x Thickness in microns. Layer 1: black colloidal silver at 0.151; gelatin at 1.614; sulfuric acid at 0.0014; Triton X-200® (Rohm and Haas) at 0.040; hexasodium salt of metaphosphoric acid at 0.011; disodium salt of 3,5-disulfocatechol at 0.270; Dye 1 at 0.118; Dye 2 at 0.024; Dye 3 at 0.005; AF-1 at 0.0009; AF-2 at 0.0012. Layer 2 (Slow cyan layer): a blend of two silver iodobromide emulsions sensitized with Dye Set 1: (i) a small tabular emulsion (1.1 x .09, 4.1 mole % I) at 0.414 and (ii) a very small tabular grain emulsion (0.5 x .08, 1.3 mole % I) at 0.506; gelatin at 1.69; cyan dye-forming coupler C-1 at 0.513; bleach accelerator releasing coupler B-1 at 0.037; masking coupler MC-1 at 0.026. Layer 3 (Mid cyan layer): a red-sensitized (same as above) silver iodobromide emulsion (1.3 x .12, 4.1 mole % I) at 0.699; gelatin at 1.79; C-1 at 0.180; DIR-1 at 0.010; MC-1 at 0.022. Layer 4 (Fast cyan layer): a red-sensitized (same as above) tabular silver iodobromide emulsion (2.9 x .13, 4.1 mole % I) at 1.076; C-1 at 0.104; DIR-1 at 0.019; DIR-2 at 0.048; MC-1 at 0.032; gelatin at 1.42. Layer 5 (Interlayer): gelatin at 1.29. Layer 6 (Slow magenta layer): a blend of two silver iodobromide emulsions sensitized with Dye Set 2: (i) 1.0 x .09, 4.1 mole % iodide at 0.280 and (ii) 0.5 x 0.08, 1.3 % I at 0.542; magenta dye-forming coupler M-1 at 0.255; masking coupler MC-2 at 0.059; gelatin at 1.58. Layer 7 (Mid magenta layer): a green sensitized (as above) silver iodobromide emulsion: 1.3 x .12, 4.1 mole % iodide at 0.968, M-1 at 0.054; MC-2 at 0.064; DIR-3 at 0.024; gelatin at 1.26. Layer 8 (Fast magenta layer): a green sensitized (as above) tabular silver iodobromide (2.3 x .13, 4.1 mole % I) emulsion at 0.968; gelatin at 1.116; Coupler M-1 at 0.043; MC-2 at 0.054; DIR-4 at 0.011 and DIR-5 at 0.011. Layer 9 (Yellow filter layer): AD-1 at 0.108 and gelatin at 1.29. Layer 10 (Slow yellow layer): a blend of three tabular silver iodobromide emulsions sensitized with sensitizing dye YD-A: (i) 0.5 x 0.08, 1.3 mole I at 0.193, (ii) 1.0 x 0.25, 6 mole % I at 0.32 and (iii) 0.81 x 0.087, 4.5 mole % I at 0.193; gelatin at 2.51; yellow dye-forming couplers Y-1 at 0.750 and Y-2 at 0.289; DIR-6 at 0.064; C-1 at 0.027 and B-1 at 0.003. Layer 11 (Fast yellow layer): a blend of two blue sensitized (as above) silver iodobromide emulsions: (i) a large tabular emulsion, 3.3 x 0.14, 4.1 mole % at 0.227 and (ii) a 3-D emulsion, 1.1 x 0.4, 9 mole % I at 0.656; Y-1 at 0.206; Y-2 at 0.080; DIR-6 at 0.047; C-1 at 0.029; B-1 at 0.005 and gelatin at 1.57. Layer 12 (UV filter layer): gelatin at 0.699; silver bromide Lippmann emulsion at 0.215; UV-1 at 0.108 and UV-2 at 0.108. Layer 13 (Protective overcoat): gelatin at 0.882; colloidal silica at 0.108. Hardener (bis(vinylsulfonyl)methane hardener at 1.75% of total gelatin weight), antifoggants (including 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene), surfactants, coating aids, emulsion addenda, sequestrants, lubricants, matte and tinting dyes were added to the appropriate layers as is common in the art. Dye Set 1: CD-A:CD-B at 9:1 Dye Set 2: MD-A:MD-B at 6:1 Coatings 1-2 through 1-16 were prepared as Coating 1-1 except that the high-boiling organic liquids shown in Table I were incorporated as dispersions in place of the diethyl phthalate at a coated level of 0.484 g/m 2 in each coating as summarized in Table II. Coating 1-17 was a repeat of Coating 1-1, containing no high-boiling organic liquid. Wet Adhesion Test A coated photographic film to be tested was immersed in C-41 color developer solution for 3 minutes and 15 seconds at 38°C. The film was then scribed and placed in the apparatus with C-41 developer covering the sample. The apparatus includes an arm with a rubber pad approximately 3.5 cm in diameter attached to the end. A 900 gram weight is applied and the pad is mechanically rubbed perpendicular to the scribed line for 100 cycles at a speed of 60 cycles per minute. The area percent of emulsion removed, if any, was measured using a grid. The test may also be performed on a film sample which has been incubated for 24 hours at 32°C. Coating # Type Dispersion % Removed (Fresh) % Removed (24 hr/32°C) 1-1 Comp no liquid 19 17 1-2 Comp A 8 5 1-3 Comp B 9 9 1-4 Comp C 9 5 1-5 Comp D 6 7 1-6 Comp E 5 4 1-7 Inv F 4 2 1-8 Inv G 0 0 1-9 Inv H 1 1 1-10 Inv I 0 0 1-11 Inv J 2 1 1-12 Comp K 6 2 1-13 Comp L 7 3 1-14 Comp M 9 4 1-15 Inv N 0 0 1-16 Inv O 3 5 1-17 Comp no liquid 5 7 Avg-1 Comp No liquid 12 12 Avg-2 Comp Check liquid 7 5 Avg-3 Inv Inv liquid 1 1 These data clearly show that improved wet adhesion was obtained only when the organic liquids suitable for use in the present invention were employed in the layer adjacent to the subbing layer. The average emulsion removed was less than 10% of the values for the samples using no high-boiling organic liquid and a low 15 to 20% of the values for the samples using the comparative organic liquids. The desired results were obtained only when either oleyl alcohol or an ester of an organic or inorganic acid having a Log P of from 2.6 to 6.7 was employed. Dispersion A using diethyl phthalate having a Log P of 2.57 was not effective. This is believed to be due to migration of the organic liquid from the layer. A particularly advantageous result was obtained with dibutylphthalate (coating 1-15), which exhibited excellent wet adhesion promoting properties, while all of the other phthalate esters tested provided markedly inferior wet adhesion. Example 2 Coating 2-1 was prepared like Coating 1-1 of Example 1. Coatings 2-2 through 2-20 were also prepared similarly, except for the high boiling organic liquid dispersion types and levels coated, as outlined below in Table III. Coating # Type Organic Liquid Coated (g/m 2 ) 2-1 Comp no organic liquid 2-2 Inv dispersion O (0.484) 2-3 Inv dispersion M (0.161) + dispersion O (0.323) 2-4 Inv dispersion M (0.242) + dispersion O (0.242) 2-5 Inv dispersion M (0.323) + dispersion O (0.161) 2-6 Comp dispersion M (0.484) 2-7 Comp dispersion M (0.242) 2-8 Comp dispersion M (0.430) 2-9 Comp dispersion M (0.538) 2-11 Inv dispersion O (0.484) 2-12 Inv dispersion O (0.323) + dispersion N (0.161) 2-13 Inv dispersion O (0.242) + dispersion N (0.242) 2-14 Inv dispersion O (0.161) + dispersion N (0.323) 2-15 Inv dispersion N (0.484) 2-17 Inv dispersion N (0.430) 2-18 Inv dispersion N (0.538) 2-19 Inv dispersion N (0.726) 2-20 Comp no organic liquid These coatings were then subjected to the wet adhesion test described in the previous example and the following results were obtained. Coating # Type Dispersion (Wt % Inv Liquid) % Removed (Fresh) 2-1 Comp No liquid 16 2-2 Inv O (100%) 2 2-3 Inv M/O (67%) 1 2-4 Inv M/O (50%) 1 2-5 Inv M/O (33%) 2 2-6 Comp M (0%) 4 2-7 Comp M (0%) 4 2-8 Comp M (0%) 4 2-9 Comp M (0%) 4 2-11 Inv O (100%) 2 2-12 Inv O/N 2:1 (100%) 1 2-13 Inv O/N 1:1 (100%) 0 2-14 Inv O/N 1:2 (100%) 0 2-15 Inv N (100%) 0 2-17 Inv N (100%) 0 2-18 Inv N (100%) 0 2-19 Inv N (100%) 0 2-20 Comp No liquid 9 Avg-1 Comp No liquid 13 Avg-2 Comp Check liquid 4 Avg-3 Inv Inv liquid <1 The results clearly show that wet adhesion was substantially improved when dispersions of the organic liquids suitable for use in the invention are present in the layer adjacent the subbing layer. The presence of these liquids reduces the average amount removed to less than 10% of that for the corresponding samples with no high boiling organic liquid and to less than 25% of that with the check organic liquids. It appears that when the layer contains both liquids within and outside the invention, the particular high-boiling liquid suitable for use in the invention should comprise at least 25 wt.% of the total high-boiling organic liquid in that layer. In particular, the dispersion N containing dibutylphthalate provides superior results. Example 3 Dispersions of the following high-boiling organic liquids were prepared as described in Example 1: Dispersion Type High-Boiling Liquid P Comp Hexadecyl alcohol Q Comp Undecyl alcohol R Inv Oleyl alcohol S Inv Oleyl alcohol T Inv Dibutylphthalate Coating 3-1 was prepared like Coating 1-1 of Example 1. Coatings 3-2 through 3-6 were also prepared similarly, except for the liquid dispersion types and levels coated, as outlined below in Table VI. The coatings were then subjected to the wet adhesion test described in Example 1 and the following results were obtained. Coating # Type Dispersion % Removed (Fresh) % Removed (24 hr/32°C) 3-1 Comp no liquid 1 3 3-2 Comp P 1 2 3-3 Comp Q 92 100 3-4 Inv R 0 0 3-5 Inv S 0 0 3-6 Inv T 0 0 These data clearly demonstrate that excellent wet adhesion was obtained with the dispersed organic liquids suitable for use in the present invention. The results also indicate that oleyl alcohol has unique wet adhesion promoting properties compared with other high-boiling alcoholic liquids.

Claims: A photographic element comprising a polyester support bearing a light-sensitive silver halide photographic emulsion layer, the support having adjacent thereto a polymer-containing subbing layer, wherein gelatin, if present, is not the only polymer of the subbing layer, the subbing layer having adjacent thereto a layer comprising a hydrophilic binder containing an antihalation component and dispersed droplets of a high boiling organic liquid, said antihalation component comprising elemental silver, said liquid being selected form the group consisting of oleyl alcohol and esters of organic or inorganic acids which have a value for the logarithm of their octanol/water partition coefficient (Log P) of from 2.6 to 6.7. The photographic element of claim 1 wherein said esters of organic or inorganic acids are selected from the group consisting of di-n-butyl phthalate, phenylethyl benzoate, acetyl-tri-butyl citrate, dibutyl sebacate, trihexylphosphate, and tricresylphosphate. The photographic element of claim 2 wherein said ester of an organic or inorganic acid is di-n-butyl phthalate. The photographic element of claim 1 wherein said organic liquid is oleyl alcohol. The photographic element of claim 1, 2, 3 or 4 wherein the high boiling organic liquid in said layer adjacent to the support constitutes at least 25 wt.% of the total organic liquid coated in said layer. The photographic element of any one of claims 1 to 5 wherein the polyester support is based on at least one polymer derived from a monomer selected from the group consisting of terephthalic acid, isophthalic acid, phthalic acid, 2,5-, 2-6-, and 2,7- naphthalene dicarboxylic acids, succinic acid, sebacic acid, adipic acid, azelaic acid, diphenyl dicarboxylic acid, hexahydroterephthalic acid, and bis-p-carboxy phenoxy ethane. The photographic element of claim 6 wherein said polyester support is polyethylene-2,6-naphthalate. A process for preparing a photographic element comprising a polyester support bearing a light-sensitive silver halide photographic emulsion layer, comprising: applying a continuous, polymer-containing subbing layer on a surface of the support wherein gelatin, if present, is not the only polymer of the subbing layer; applying to the subbing layer a layer comprising a hydrophilic binder containing an antihalation component and dispersed droplets of a high boiling organic liquid, said antihalation component comprising elemental silver, said liquid being selected form the group consisting of oleyl alcohol and esters of organic or inorganic acids which have a value for the logarithm of their octanol/water partition coefficient (Log P) of from 2.6 to 6.7; and thereafter applying over said layer comprising a hydrophilic binder a layer containing a photographic silver halide emulsion layer. The process of claim 8 wherein the surface of the support is subjected to a treatment prior to applying the continuous subbing layer. The photographic element of any one of claims 1 to 7 wherein the polymer of the subbing layer is a polymer containing a monomer selected from the group consisting of acrylic acid, sodium acrylate, methacrylic acid, itaconic acid, crotonic acid, sorbic acid, itaconic anhydride, maleic anhydride, cinnamic acid, methyl vinyl ketone, vinyl sulfonic acid, potassium vinylbenezensulfonate, acrylamide, N-methylacrylamide, acryloylmorpholine, dimethylmethacrylamide, N-t-butylacrylamide, diacetonacrylamide, vinylpyrrolidone, acrylic acid esters and methacrylic acid esters. The photographic element of claim 10 wherein said monomer is selected from hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxychloropropyl methacrylate, hydroxybutyl acrylate, glycidyl acrylate, glycidyl methacrylate, butyl acrylate, 2-aminoethyl methacrylate hydrochloride. The process of claim 8 or 9 wherein the polymer of the subbing layer is a polymer containing a monomer as set out in claims 10 or 11.

Inventors: BOETTCHER JOHN W, RIEGER JOHN B, ZENGERLE PAUL L, BOETTCHER, JOHN W., RIEGER, JOHN B., ZENGERLE, PAUL L., BOETTCHER, JOHN W., C/O KODAK EASTMAN CO., RIEGER, JOHN B., C/O KODAK EASTMAN CO., ZENGERLE, PAUL L., C/O KODAK EASTMAN CO.
Applicants: EASTMAN KODAK CO, EASTMAN KODAK COMPANY
Application year: 1996
Main classification: G03C1
IPC codes: G03C1