BOX MEMBER FOR A VEHICLE

Abstract: Box-shaped beam in a vehicle, e.g. a front lateral member (2), with a portion (6) oriented in the longitudinal direction of the vehicle. Said portion (6) has, at a distance from a front end, stiffener plates (8) glued to opposite sides (9, 10) of the beam. The glue (11) is of a hard and brittle type which allows the plates to be split off after a certain deformation of the beam so that the section with the plates is made less stiff.

Description: Box member for a vehicle The present invention relates to a beam in a vehicle, comprising a box-shaped member made of bent sheet metal, having a greater length than both width and height, and having a portion which is oriented in the longitudinal direction of the vehicle and which has. at a distance from one end, an area which is made so that its stiffness in the longitudinal direction of the beam is suddenly reduced after the beam has been deformed a pre-determined distance beginning from said end. Box beams appear in a number of different applications in automobiles, for example as front lateral members in passenger car chassis, and are thus components, the design of which crucially affects the collision safety of the automobile. One method of achieving high collision safety through crash control is to force, as much as possible, the elements in the structure to be deformed in the most energy-absorbing manner, which is progressive crushing or fold formation. Less energy-absorbing modes, such as rigid body rotation or bending should thus be avoided. From the point of view of crash safety, the ideal situation would be to allow the volume represented by the forward portion ofthe car. to consist of a large number of cells each having a large energy-absorbing capacity regardless of from which direction the car is struck, but such solutions have not been able to be employed in mass production for a number of reasons. Test vehicles have been manufactured in which foam plastic-filled box beams have been used to achieve control deformation. Such vehicles have, however, never been produced in large volumes. The reasons are many, but the most important are the high costs connected with complicated manufacturing processes and the effect on the environment of harmful chemicals in the foam used. Normally the beam member system in a vehicle is regarded as a passive security system, where it is primarily the geometric shape of the box beams which, through their energy-absorbing capacity, determine the collision safety. It is. however, known to arrange in a vehicle an " active " beam system, i.e. a system where a colli- sion triggers an activity which makes the beam system act in a certain manner beyond its normal mechanical limitations. Such an active beam system is known, for example, by US-A-4,050,537. Here an explosive charge is used, in the event of a collision, to change a cross section of a box beam in such a manner that its stiffness and thus its energy-absorbing capacity increases. The purpose of the present invention is in general to achieve a simple and inexpen¬ sive active beam arrangement of the type described by way of introduction, which avoids less energy-absorbing modes such as rigid rotation and bending. This is achieved according to the invention by virtue of the fact that the box-shaped member is stiffened in said area by means of stiffeners fixed to the box profile, said stiffeners being arranged to split off when the beam has been deformed said pre¬ determined distance. The stiffereners can be simple plates which are glued to the beam with an adhesive which provides a hard and brittle glue joint, for example, an epoxy glue. If the areas under the plates are for example stamped, folded, perforated or of smaller thickness than the rest of the beam plate, a substantial reduction in the stiff-ness of the beam can be obtained in these areas, when the glue joint breaks and the plates are shed. The beam according to the invention is thus an active beam. By studying the defor¬ mation of a passive beam after a collision, it is possible to determine where the tran¬ sition occurred between upsetting or fold formation and buckling of the entire beam. Bv activelv softening the beam in this area during deformation, the bucklins can be avoided and the area where the fold formation occurs can be extended across the softened area to the area behind it. which can be stiffer. The invention will be described in more detail below with reference to examples shown in the accompanying drawings, where Fig. 1 shows a perspective view of a first embodiment of a forward lateral beam according to the im ention in a schema¬ tically represented passenger car; Figs. 2a, 2b and 2c show views from above of a portion of the beam in Fig. 1 in different stages of deformation, and Fig. 3 shows a lateral beam corresponding to the beam in Fig. 1. in a second embodiment. In Fig. 1 , 1 designates a car body ofthe so-called self-suppoπing type. A box beam, generally designated 2, is one of two lateral beams or members fixed symmetrically relative to the longitudinal centerplane ofthe vehicle. The beam 2 consists of two U-profiles 3. which are joined to each other to form a rectangular box profile. The beam shown and its general construction and function are well known and need not be described in more detail here. It should suffice to say that in one car model avail¬ able on the market, the lateral beams serve as supports for an intermediate frame which in turn supports the engine. As can be seen in Figs. 2a-c. the beam is in the form of a horn. Its broader end 4 (to the left in Figs. 2a-c) is joined to the front bumper 5 of the vehicle (Fig. 1). From its straight front poπion 6. extending in the longitudinal direction ofthe vehicle, there is a transition to a curved rear portion 7. which is joined to the bottom plate ofthe vehicle. In the embodiment shown in Figs. 1 and 2a-c, two rectangular metal plates 8 are glued securely to opposite vertical sides 9,10 of the beam 2 at a distance from the end 4. The plates 8 are arranged in a section which must be temporarily prevented from bending or buckling. Their function is in general to support the structure in front of them so that it will be used effectively for energy-absorbtion by optimizing the crushing process. When the deformation process has reached the section with the plates 8, these are split off by the movement (see Fig. 2c). The shading in Figs. 2b and 2c marks the extent of the deformation. The primary function of the plates 8 is to increase the stability of the beam portion which must be temporarily prevented from buckling, by increasing the lateral stiffness ofthe beam sides 9, 10. The glue must be able to transmit shear stresses for smaller lateral movements but. when there is a greater deformation, it should allow a brittle break. Suitable types of glue are epoxy glue. e.g. of the type which is sometimes used to reinforce door arches. The thickness of the glue joint 1 1 can be as much as a couple of millimeters. The components and the glue joint are dimensioned so that the force level in the example shown, when the joint is loosened, is ca 80- 100 kN. The degree of softening at shedding of the plates can be controlled with various types of weakenings of the beam 2 in the area ofthe plates, for example, by thinner sheet metal in the beam, by perforations or by stamping. Fig. 3 shows a second embodiment of a beam 2 according to the invention. Here the two plates 8 have been replaced by four angle irons 12, which are glued securely over the corners of the beam. In this example, the beam is also weakened by bores (not shown) in the corners. Otherwise the functional principle is the same as in the preceding example.

Claims: Claims 1. Beam in a vehicle, comprising a box-shaped member (2) made of bent sheet metal, having a greater length than both width and height, and having a portion (6) which is oriented in the longitudinal direction of the vehicle and which has, at a distance from one end (4), an area which is made so that its stiffness in the longi¬ tudinal direction of the beam is suddenly reduced after the beam has been deformed a pre-determined distance beginning from said end, characterized in that the box- shaped member (2) is stiffened in said area by means of stiffeners (8:12) fixed to the box profile, said stiffeners being arranged to split off when the beam has been deformed said pre-determined distance. 2. Beam according to Claim 1 , characterized in that the stiffeners (8; 12) are glued to the outer surface of the box profile by means of an adhesive which provides a hard and brittle glue joint (1 1). 3. Beam according to Claim 2, characterized in that the adhesive is an epoxy adhesive. 4. Beam according to one of Claims 1 - 3, characterized in that the box-shaped member (2), the stiffeners (8; 12) and the means for fixing the same are adapted to each other so that the force level when the stiffeners are split off is ca 80-100 kN. 5. Beam according to one of Claims 1 - 4, characterized in that the box-shaped member (2) has a rectangular profile and that the stiffeners in the form of plates (8) are fixed at least on two opposite sides (9, 10). 6. Beam according to one of Claims 1 - 4, characterized in that the box-shaped member (2) has a rectangular profile and that the stiffeners (12) in the form of angle irons are fixed over the corners of the profile. 7. Beam according to one of Claims 1 - 6, characterized in that the box-shaped member (2), in the areas overlapped by the stiffeners (8; 12), has reduced stiffness in relation to the adjacent areas of the member. 8. Beam according to one of Claims 1 - 7, characterized in that the box-shaped member (2) is a portion of a front lateral beam in a passenger car chassis.

Inventors: HAMMARSTROEM LARS, LARSSON JOHNNY K, HAMMARSTROEM, LARS, LARSSON, JOHNNY, K.
Applicants: HAMMARSTROEM LARS, LARSSON JOHNNY K, VOLVO AB, AB VOLVO, HAMMARSTROEM, LARS, LARSSON, JOHNNY, K.
Application year: 1996
Main classification: B60R21
IPC codes: B60R21, B62D21, B62D25