Combined switch actuator and signal light transmitter for an iron

Abstract: A one-piece member (24) with a first end (26) stationarily connected to the housing (14) of an iron (10) and a second end (28) adapted to be depressed by a user. The second end (28) extends through an aperture in the housing. The second end (28) is located in front of a control switch (22) of the iron inside the housing. The second end (28) has a transparent section (32,33) to transmit light from a signal light inside of the housing to outside of the housing. The first end (26) of the member (24) is interlockingly captured by a receiving area (36) of the housing without use of additional fasteners.

Description: The present invention relates to a household appliance in particular, to an iron with an improved actuator button. US Patent 4,743,736 discloses an iron with two illuminated indicators and a separate start switch. US Patent 4,692,589 discloses an arm moved by a button to depress a reset pin. Black & Decker (US) Inc has sold irons under the model designations of an F600 series that has a Push On Button/Light on its handle. The Button/Light has a translucent push button member located over a light bulb and a metal leaf spring that biases the push button member at an undepressed position. Black & Decker (US) Inc has also sold irons under the model designation of an F800 series that has a stationary translucent window with a light bulb behind it at a side rear end of the iron and, a separate depressible button located below the window. The depressible button comprises a metal leaf spring and a plastic button member that is biased by the metal leaf spring at an undepressed position. Other US patents that disclose irons with various switches or steam generators include the following: US Patent 4,673,798 US Patent 4,686,352 US Patent 4,203,101 US Patent 4,347,428 US Patent 4,517,757 US Patent 5,250,139 US Patent 5,290,998 US Patent 5,376,799 The present invention provides an iron having a soleplate, a housing connected to the soleplate, a control switch located inside the housing, and an actuator comprising a first end stationarily connected to the housing, wherein the actuator is located in front of the control switch to actuate the control switch, characterised in that the actuator is a one-piece actuator comprising a second movable end extending through an aperture in the housing such that the actuator actuates the control switch when the second end is depressed, and the actuator further comprises an elongate centre section disposed between the two ends which is deformable in a substantially cantilevered fashion when the user depresses the second end, wherein the actuator further includes a light transmitting portion at the second end to transmit light from inside the housing to outside the housing. The present invention further provides an iron characterised in that the light transmitting portion includes at least two separate light transmitting sections. The present invention further provides an iron characterised in that the light transmitting section is transparent. An embodiment of an iron according to the present invention will now be described with reference to the accompanying drawings, in which: Figure 1 is a perspective view of an iron known in the prior art; Figure 2 is a cross-sectional view of the handle of the iron shown in Figure 1 taken along line 2-2; Figure 3 is a partial schematic cross-sectional view of a portion of an iron incorporating features of the present invention at a rear end of the iron; Figure 4 is a partial schematic cross-sectional view of some of the components shown in Figure 3 with the actuator moved to a depressed position; and Figure 5 is an elevational side view of the actuator shown in Figure 3 taken from direction A. Figure 1 and 2 show an iron 1 known in the prior art that has a depressible button 2 on its handle 3. The button 2 is biased by a metal leaf spring 4 towards its undepressed position. The button 2 is made of plastic translucent material. Two light bulbs 5 (only one of which is known) connected to a circuit board 6 are located under the button 2. The leaf spring is fastened to the handle 3 by a fastener 7. Referring to Figure 3, there is shown a partial schematic cross-sectional view of a portion of an iron 10 incorporating features of the present invention. The iron 10 includes a soleplate 12, a housing 14 and control circuitry 16. The housing 14 is attached to the soleplate 12 and encloses the control circuitry 16. The control circuitry 16 includes an automatic off module 18. In the embodiment shown, the module 18 is a time controlled module that turns the iron off after a predetermined or pre-set period of time, such as one hour after the iron is turned on. However, the module could have any suitable type of control circuitry. The module 18 includes light sources 20, 21, such as neon bulbs, and a switch 22. One of the two light sources 21 is provided to signal that electrical power is being supplied to the iron. The other light source 20 is provided to signal that the thermostat is being supplied with electricity for powering the heating element (not shown). In an alternative embodiment only one of the light sources need to be provided to signal that the power is on. In another alternative embodiment, more than two light sources could be provided. The switch 22 is provided to reset the module 18 after the automatic off feature has been activated. Referring also to Figure 5, an actuator 24 of the iron 10 is shown. The actuator 24 is preferably manufactured from a transparent plastic or polymer material. The actuator 24 has a first end 26 and second end 28. The first end 26 has a general "L" shape. The second end 28 forms a push button section for the actuator. The second end 28 has a pocket 30 and two light transmitting areas 32, 33 located at the bottom and the top of the pocket 30. In an alternate embodiment, the pocket 30 need not be provided. In another alternate embodiment, more or less than two light transmitting areas could be provided. The rear of the pocket 30 forms a projection 42 at the back of the second end 28. Located between the two ends 26, 28 is an elongate centre section 34. The centre section 34 is deformable in a general cantilever fashion along its length. As seen in Figure 3, the housing 14 includes a receiving area 36 and a slot 38. The receiving area 36 is suitably sized and shaped to have the first end 26 of the actuator 24 stationarily located therein. The first end 26 extends out of the receiving area 36 through the slot 38. In the embodiment shown, the receiving area 36 and slot 38 are formed in the rear end cover 15 of the housing 14. However, the receiving area and slot could be formed in another area of the housing; not necessarily in the rear end cover 15. In order to insert the first end 26 into the receiving area 36, the actuator 24 is positioned inside the rear end cover 15 before connection of the cover to the rest of the housing. The first end 26 slides into the receiving area 36 and the rear end cover 15 is then connected to the rest of the housing to complete the capture of the first end 26 in the area 36. When the rear end cover 15 is attached to the rest of the housing, the entrances to the area 36 and slot 38 are blocked by a skirt of the iron. Thus, the first end 26 is interlockingly and stationarily connected to the housing without direct use of fasteners between the actuator and the housing. The rear end cover 15 also has a side aperture 40 at its front end. The side aperture 40 is suitably sized and shaped to receive the second end 28 of the actuator 24. More specifically, the outer side of the second end 28 projects out of the housing at the aperture 40 in its unactuated position shown in Figure 3. As seen in Figure 5, the actuator 24 has a general angled shape relative to the first end 26. This is because the rear end of the housing 14, where the rear end cover is attached, has an angled shape. As noted above, the module 18 has two lights 20,21. The lights 20, 21 are located on opposite sides of the switch 22; one above and one below. The lower light transmitting area 32 on the actuator's second end 28 is located in a path of light from the lower light source 20 to transmit that light outside of the housing 14. The upper light transmitting area 33 is located in a path of light from the upper light source 21 to transmit that light outside of the housing 14. The light transmitting areas 32, 33 can function as a lens because the actuator 24 is comprised of transparent material. In an alternative embodiment, the actuator could be manufactured from translucent material, or the areas 32, 33 could be separate transparent or translucent members that are fixedly connected to the rest of the actuator. The pocket 30 has been provided in order to receive an insert 44 (see Figure 4) therein. The insert 44 is preferably an opaque member. The insert 44 ensures that light from the two light sources 20, 21 is kept separate at the two light transmitting areas 32, 33. The insert is preferably permanently fixed to the actuator 24, such as by ultrasonic welding or snap-lock attachment. Alternatively, the insert need not be provided. The inside of the pocket 30 could be coated with a light blocking coating to prevent light at area 32 from travelling to area 33 or visa versa. There may be some cross-over or bleed through of light to the wrong area 32, 33, but such cross-over or bleed through is limited. Alternatively, any suitable means could be used to ensure that the two areas 32, 33 each respectively transmit light from only one of the light sources 20, 21. Referring also to Figure 4, the module 18, housing 14 and actuator 24 are shown with the actuator 24 in an actuated or depressed position. In order to actuate the actuator 24, a user merely depresses the second end 28 further into the housing 14. The projection 42, in the unactuated position shown in Figure 3, is located on or very close to an end of a switch button 46 of the switch 22. When the second end 28 of the actuator 24 is depressed, as shown in Figure 4, the projection 42 depresses the switch button 46 thereby to actuate the switch 22. Because the first end 26 of the actuator 24 is interlockingly and stationarily captured in the receiving area 36, the centre section 34 of the actuator 24 deflects in a general cantilever fashion. Because the actuator 24 is made of a resilient deflectable material, when the user releases the second end 28, the actuator 24 springs back to its position shown in Figure 3. In a preferred embodiment the actuator 24 adjacent to the second end 28 can be preloaded against the inside of the housing 14. When the switch 22 is actuated by the actuator 24, the module 18 is reset to allow the iron to function again. Thus, the switch 22 merely resets the automatic off module 18. In an alternative embodiment, the switch 22 could also control the ON/OFF feature of the iron irrespective of whether the automatic off feature of the module 18 caused the iron to automatically turn OFF. In alternative embodiments, the actuator could have any suitable shape. However, the one-piece nature of the actuator 24, in combination with the integral light transmitting areas 32, 33, is a preferred embodiment. Any suitable means could be used to connect the actuator 24 to the housing 14. However, the interlocking and stationary connection of the first end 26 in the receiving area 36 without the use of additional fasteners is also a preferr embodiment. The switch 22 could also have any suitable switch button or lever to be actuated by the back of the second end 28 of the actuator 24.

Claims: An iron having a soleplate (12), a housing (14) connected to the soleplate, a control switch (22) located inside the housing, and an actuator (24) comprising a first end (26) stationarily connected to the housing, wherein the actuator is located in front of the control switch (22) to actuate the control switch (22), characterised in that : the actuator (24) is a one-piece actuator comprising a second movable end (28) extending through an aperture (40) in the housing (14) such that the actuator (24) actuates the control switch when the second end (28) is depressed, and the actuator (24) further comprises an elongate centre section (34) disposed between the two ends (26,28) which is deformable in a substantially cantilevered fashion when the user depresses the second end, wherein the actuator (24) further includes a light transmitting portion (32,33) at the second end (28) to transmit light from inside the housing to outside the housing. An iron according to claim 1 wherein the light transmitting portion (32,33) includes at least two separate light transmitting sections. An iron according to either of the preceding claims wherein the actuator (24) has a pocket (30) between the two light transmitting sections (32,33). An iron according to any one of the preceding claims further comprising an opaque insert (44) located in the pocket(30). An iron as claimed in either claim 2 or claim 3 wherein the actuator (24) is provided with an opaque member disposed between any two light transmitting sections. An iron as claimed in any one of the preceding claims wherein the first end (26) of the actuator (24) is interlockingly connected to the housing (14) in a receiving area (36) of the housing without the use of additional fasteners. An iron according to claim 6 wherein the first end (26) is clamped between two separate sections of the housing during assembly of said housing.

Inventors: CHASEN JAMES E, CZERNER PETER A, CHASEN, JAMES E., CZERNER, PETER A.
Applicants: BLACK & DECKER INC, BLACK & DECKER INC.
Application year: 1996
Main classification: D06F75
IPC codes: D06F75