MICROPLATES WHICH PREVENT OPTICAL CROSS-TALK BETWEEN WELLS

Abstract: A microplate (10) and a method for manufacturing microplates. The microplate (10) is designed to reduce optical cross-talk during the assaying of samples. The microplate (10) comprises a plurality of wells (12) having light impermeable sidewalls (16), a layer of light permeable material forming a bottom (20) of the wells (12), and ribs (22) of light impermeable material extending through the layer of light permeable material. The method includes steps of inserting a plate of light permeable material into a mold cavity that includes sections shaped to form the sidewalls of the plurality of wells, injecting molten light impermeable material into the mold cavity, and cooling the light impermeable material to form the microplate with the light impermeable material forming the sidewalls of each of the plurality of wells and the plate of light permeable material forming the bottom wall of each of the plurality of wells.

Description: MICROPLATES WHICH PREVENT OPTICAL CROSS-TALK BETWEEN WELLS Field of tbe Invention The present invention relates generally to microplates, and more specifically to microplates that prevent optical cross-talk between wells when used to assay samples. Background of the Invention Assays of chemical reactions, utilizing techniques such as, for example, scintillation counting, luminometry, fluorimetry and kinetics measurements, are carried out on a large scale in both industry and academia. As a result, it is desirable to have an apparatus that allows such assays to be performed in a convenient and inexpensive fashion. Because they are relatively easy to handle and low in cost, microplates are commonly used for performing assays of chemical reactions. Microplates typically consist of a plurality of individual wells. An aliquot of a sample to be assayed is placed in each well. The wells are usually arranged in relatively close proximity in a matrix pattern. Common sizes for microplates include matrices having dimensions of 4x6 (24 wells) or 8x12 (96 wells), although larger microplates are also used that may include matrices of hundreds or even thousands of wells. Microplates are preferably arranged to allow each sample to be assayed independently ofthe other samples. In certain assay methods frequently performed in wells (e.g, chemiluminescence), a chemical reaction is measured by the emission of visible light. Similarly, in assay methods such as fluorimetry, visible light is emitted when a sample is exposed to a specific wavelength of radiation to commence the chemical reaction. When performing assay methods involving the measurement of visible light from the samples, optical cross-talk may occur between microplate wells. Optical cross-talk is an interference in signal measurement that results from the transmission of photons of visible light between wells. Thus, the result measured from a particular well may be skewed by light emitted from a different sample. Therefore, optical cross¬ talk should be minimized because it negatively impacts the ability to assay samples individually. Despite the harmful effects of cross-talk on the date produced by these assay methods, there exist relatively few microplates designed to significantly reduce this effect. It has been recognized that to reduce optical cross-talk between the wells of a microplate, certain regions of the wells such as the sidewalls should be formed from material that does not allow the transmission of visible light therethrough. However, since light measurements are typically taken from the bottom surface ofthe wells, the bottom surface must generally be formed from a material that is transparent to visible light. Thus, optical cross-talk can occur through the transparent material that forms the bottom surfaces ofthe wells. One attempt to reduce optical cross-talk in microplate wells is disclosed in U.S. Patent No. 5,298,753 to Sonne, et al, which discloses a microplate having wells that include a light permeable bottom plate and light impermeably sidewalls. To reduce the problem of optical cross-talk between adjacent wells, the lower surface ofthe bottom plate is provided with an adhesive tape between adjacent wells, the lower surface ofthe bottom plate is provided with an adhesive tape having a grid of black lines positioned beneath the areas where the bottom sheet contacts the light impermeably sidewalls. The black lines are said to reduce optical cross-talk by blocking some light rays that would otherwise pass between adjacent wells. However, because the adhesive tape is attached to the lower surface ofthe bottom plate, it necessarily cannot prevent the exchange of light between adjacent wells through the layer of material that forms the bottom layer. Therefore, Sonne concedes that the disclosed technique is only 90% effective in reducing cross-talk. Furthermore, given the laboratory environment in which this microplate is likely to be used, the adhesive may not be sufficiently durable to withstand repeated use. Another example of a microplate designed to reduce optical cross-talk is disclosed in U.S. Patent No. 5,319,436 to Manns et al. This microplate also includes an opaque upper plate that forms sidewalls for each well, and a transparent lower plate. The upper and lower plates have relatively complex designs so that they may be mated together and sonically bonded to form the microplate. The opaque material includes a bead surrounding each well, and extending partially into the transparent lower plate. It is said that the opaque beads should extend through 25-75% ofthe thickness ofthe lower plate, and that they provide a barrier to light transmission between adjacent wells. However, because the beads do not extend entirely through the transparent lower plate, light transmission between adjacent wells through the bottom plate is not completely eliminated. Furthermore, the relatively intricate designs ofthe upper and lower plates that must be mated together and sonically bonded result in a comparatively expensive manufacturing process. It is an object ofthe present invention to provide an improved microplate for use in assaying samples and an improved method for manufacturing microplates. Summary ofthe Invention In one illustrative embodiment ofthe invention, a microplate is provided that comprises a plurality of wells including at least first and second wells, a layer of light permeable material that forms a bottom of at least the first and second wells, and at least one rib of light impermeable material extending entirely through the layer of light permeable material, the at least one rib being disposed between the first and second wells to prevent light from passing between the first and second wells through the light permeable material. In another illustrative embodiment ofthe invention, a microplate is provided that comprises a frame including a plurality of wells, a light permeable plate forming a bottom of each ofthe plurality of wells, and means for preventing light from passing between adjacent ones ofthe plurality of wells through the light permeable plate. In a further illustrative embodiment ofthe invention, a microplate is provided that comprises a plurality of wells including at least first and second wells having light impermeable sidewalls, a layer of light permeable material that forms a bottom of each ofthe first and second wells, the layer of light permeable material having a thickness, and at least one rib of light impermeable material extending through greater than 75% ofthe thickness ofthe layer of light permeable material, the at least one rib being disposed between the first and second wells. In another illustrative embodiment ofthe invention, a microplate is provided that comprises a plurality of wells including at least first and second wells, the first and second wells each having light impermeable sidewalls and a light permeable bottom, and at least one rib of light impermeable material disposed between the bottoms ofthe first and second wells so that any plane passing through the bottom ofthe first well and the bottom ofthe second well intersects the at least one rib. In a further illustrative embodiment ofthe invention, a method is provided for making a microplate having a plurality of wells, each ofthe plurality of wells having light impermeable sidewalls and a light permeable bottom wall. The method comprises the steps of: (A) inserting a plate of light permeable material into a mold cavity that includes sections shaped to form the sidewalls ofthe plurality of wells, the plate being positioned adjacent the sections shaped to form the sidewalls ofthe plurality of wells in a location corresponding to the bottom walls ofthe plurality of wells; (B) injecting molten light impermeable material into the mold cavity; and (C) cooling the light impermeable material to form the microplate with the light impermeable material forming the sidewalls of each ofthe plurality of wells and the plate of light permeable material forming the bottom wall of each ofthe plurality of wells. These and other objects and features ofthe present invention will be better understood and appreciated from the following detailed description of several illustrative embodiments of the invention and the accompanying drawings. Brief Description of the Drawings Fig. 1 is a top view of a microplate in accordance with the present invention; Fig. 2 is a fragmentary cross-sectional view ofthe microplate of Fig. 1 taken along the section line 2-2 in Fig. 1 ; Fig. 3 is a bottom view ofthe microplate of Figs. 1-2; Fig. 4 is a top view of a light permeable plate that is inserted into a mold during molding ofthe microplate ofthe present invention and forms the bottom of each microplate well; Fig. 5 is a cross-sectional view ofthe plate of Fig. 4 taken along the section line 5-5 in Fig. 4; Fig. 6 is a fragmentary cross-sectional view ofthe mold and mold cavity in which the microplate ofthe present invention is formed; Fig. 7 is a fragmentary cross-sectional view similar to Fig. 6, but showing the plate of Figs. 4-5 positioned in the mold cavity; and Fig. 8 is a partial cross-sectional view of an alternate embodiment ofthe microplate ofthe present invention. Detailed Description of the Invention An illustrative microplate 10 in accordance with the present invention is shown in Figs. 1-3, with Fig. 1 being a top view, Fig. 2 a cross-sectional view along line 2-2 of Fig. 1, and Fig. 3 a bottom view. The microplate 10 includes an array of wells 12, each of which may receive an aliquot of a sample to be assayed. In the embodiment shown, the microplate includes ninety-six wells arranged in a grid having a plurality of rows and columns. However, the present invention is not limited to this arrangement. The present invention can be implemented in any type of microplate arrangement, including all established industry standards (e.g., six, twenty-four, forty- eight, ninety-six, or more wells), and is not limited to any specific number of wells or any specific plate dimensions. Each well includes a top rim 17, sidewalls 16 (Fig. 2) and a bottom 20 (Fig. 3). The top rim 17 and sidewalls 16 are formed from a light impermeable material, and the bottom 20 from a light permeable material. As seen from the top view of Fig. 1, the microplate includes a frame 14 that supports the wells 12. Frame 14 includes outer walls 15 and a top planar surface 13 extending between the outer walls and the wells 12. In the embodiment shown, the frame is rectangular in shape. However, it should be understood that the frame 14 can be provided in any number of other geometrical shapes (e.g., triangular or square) depending on the desired arrangement ofthe wells 12. Support walls 18 connect the sidewalls 16 of adjacent wells, as shown in Figs. 1-2. In the illustrative embodiment shown, the wells 12 have circular cross- sections in a plane parallel to the planar surface 13. However, the invention is not limited in this respect, and it should be understood that wells 12 may be provided in a number of alternate configurations having different cross-sectional shapes, e.g., rectangles, squares and triangles. In one embodiment ofthe invention, the outer wall 15 that defines the outer periphery of the frame 14 extends below the bottoms 20 ofthe wells. As shown in Fig. 2, the outer wall 15 has a bottom edge 21 that extends below the bottom 20 ofthe wells, so that when placed on a support surface, the microplate is supported by the bottom edges 21 with the well bottoms 20 being raised above the support surface to protect them from damage. In the configuration shown in Figs. 1-3, each outer wall 15 also has a rim 19 to accommodate the skirt of a microplate cover (not shown). The bottoms 20 ofthe microplate wells 12 are formed from a single baseplate 24 of light permeable material. The baseplate 24 may be rectangular, scalloped along the outer edges as shown in Fig. 4 to conform to the arrangement ofthe array of wells, or any other shape that is suitable for establishing the bottom 20 of each well. The microplate 10 is provided with a plurality of ribs 22 (Figs. 2-3) that are formed from a light impermeable material. Each ofthe ribs 22 is contiguous with the sidewalls ofthe plurality of wells, is formed ofthe same light impermeable material, and extends entirely through the baseplate 24. In the embodiment shown in Figs. 1 -3, the ribs 22 are oriented in a grid arrangement with some ofthe ribs 22a extending in rows parallel to the length ofthe microplate, and others 22b extending in columns peφendicular to the length ofthe microplate. The ribs separate the baseplate 24 of light permeable material into separate compartments, with one well bottom 20 being enclosed in each compartment. Thus, light transmission from one well to another through the light permeable baseplate 24 is effectively prevented. As a result, optical cross-talk is limited to the minimal amount of light that passes through the light impermeable ribs. In the embodiment shown in Fig. 3, the ribs are formed in the grid pattern because this arrangement is simple and economical to manufacture. However, it should be understood that the present invention is not limited to any particular rib arrangement, and that other arrangements can also be used. The present invention can employ any arrangement wherein adjacent well bottoms are separated by light impermeable ribs that extend through the layer of light permeable material to interfere with the transmission of visible light from one well bottom to another. Although the ribs preferably pass entirely through the thickness ofthe light permeable layer that forms the well bottoms, other embodiments ofthe invention can be employed wherein the ribs extend only substantially through the thickness of that layer. In this respect, performance improvements over the prior art are achieved so long as the light impermeable ribs extend through greater than 75% ofthe thickness ofthe light permeable layer, thereby blocking a substantial amount ofthe optical cross-talk that would otherwise occur between adjacent wells. As discussed above, the microplate 10 of the present invention is comprised of at least two materials. The baseplate 24 that forms the well bottoms 20 is made of a light permeable material. As used herein, the term light permeable is intended to identify a material that allows visible light to pass through with a reduction in intensity of not more than approximately 1.0%. Examples of light permeable materials suitable for use in the present invention include clear polystyrene, polyacrylonitrile, polycarbonate, polyolefin, polyester, polymethylpentene, and acrylic materials. The remainder ofthe microplate, including frame 14, top well rims 17, well sidewalls 16, support walls 18, and ribs 22, is made of a light impermeable material. As used herein, light impermeable denotes a material that allows no more than approximately 0.1% visible light transmission therethrough. In one embodiment ofthe invention, the light impermeable material reflects visible light and has a high albedo. Such a material may be formed by adding solid pigments that reflect light (e.g., titanium dioxide, zinc oxide, zinc sulfide and thiophene) to any ofthe plastic materials discussed above as being appropriate for forming the light permeable layer. Alternatively, a material that absorbs visible light can be selected for use as the light impermeable material, and can be formed by adding a solid pigment that absorbs light (e.g., carbon black) to any ofthe plastic materials listed above. The microplate of the present invention can be made using any of a number of standard molding techniques, e.g., injection molding, extrusion, calendering and injection compression. Thus, the light impermeable and light permeable materials used in forming the microplate ofthe present invention are preferably moldable plastic materials, i.e., plastics that may be used with standard molding techniques. As used herein, the term plastic material denotes a material comprising a polymerization product incorporating repeating monomer units. In one embodiment ofthe invention, the specific plastics used are selected to be compatible with the particular assay method in which the microplate will be used. For example, the light permeable and impermeable materials can each be selected to be non-reactive or impervious with the components ofthe samples to be assayed. Similarly, the materials can be selected to be impervious to radiation or heating conditions to which the microplate is exposed during the course of an assay method. A method of forming a microplate in accordance with the present invention is described making reference to Figs. 5-7. Initially, the baseplate 24 of light permeable material is formed using a standard molding technique, such as any ofthe ones listed above. As discussed above, the baseplate 24 may take any of a variety of geometrical shapes. In the cross-sectional view shown in Fig. 5, the rectangular baseplate 24 is illustrated as having a planar platform 30 and a plurality of nubs 28 extending therefrom. The purpose ofthe nubs is discussed below. In molding the remainder ofthe microplate, a two-piece mold can be used having a well- mold piece 38 and a rib-mold piece 40 as shown in Fig. 6. The baseplate 24 that will ultimately form the well bottoms 20 is inserted into the cavity 50 ofthe rib-mold piece 40 shown in Fig. 7. The well-mold piece 38 is then mated with the rib-mold piece 40, enclosing the baseplate 24 therebetween. The two mold pieces form a chamber 54 that has a shape that conforms to the final shape ofthe microplate 10. The rib-mold piece 40 includes channels 56 that define the regions where the ribs 22 will be formed. Similarly, the portion of the chamber 54 defined by the well-mold piece 38 includes sections that define the shape ofthe frame 14, well sidewalls 16, support walls 18 and the remaining portions ofthe microplate that are disposed on the opposite side of the baseplate 24 from the ribs 22. It should be understood that alternate arrangements of the rib-mold and well-mold pieces can also be employed that would also enable the formation of the microplate having the desired configuration. The baseplate 24 is positioned in the mold cavity 54, in a location corresponding to the bottom walls ofthe wells, with nubs 28 extending away from the rib-mold piece 40 and toward the well-mold piece 38. Baseplate 24 is positioned so that one ofthe nubs 28 is disposed at each row/column intersection of channels 56, which correspond to locations where the rows and columns of ribs 22 will intersect. The baseplate 24 separates the mold cavity 54 into multiple chambers, with one for each ofthe channels 56 that define the ribs 22, and one for the section of the mold cavity defined by the well-mold piece 38. The light impermeable material is then injected in a molten state at high pressure and high temperature into the chamber 54 through an injection port 48 in the well-mold piece 38. The mold cavity 54 does not provide any path for the molten material to pass from the sections ofthe cavity formed by the well-mold piece 38 into the channels 56, except through the baseplate 24. Upon injection into the chamber 54, the molten light impermeable material fills the channels 56 in the rib-mold piece 40 by preferentially melting only through the sections ofthe baseplate 24 adjacent the channels. This preferential melting occurs because the remainder ofthe baseplate directly contacts the cool steel ofthe rib- mold piece 40, and therefore withstands the high temperature ofthe molten material without melting. In the regions where the molten light impermeable material melts through the light permeable material ofthe baseplate, a unitary structure composed ofthe two materials is formed. However, the discrete molded regions of material are maintained, producing the above-described microplate having a frame and wells with sidewalls made ofthe light impermeable material, and well bottoms made of a light permeable material having the impermeable ribs extending therethrough. This molding technique creates a strong bond between the dissimilar materials that prevents these materials from peeling apart during use. Upon cooling, the molten material contracts by approximately .05 percent, while the light permeable baseplate does not contract. This contraction has the potential to result in warpage of the finished product, as well as separation ofthe two materials. However, the nubs 28 provide a mechanical interlock that essentially prevents warpage from occurring. Nubs 28 compensate for waφing by providing areas of stress relief during the molding process that allow for changes in the volume ofthe molten material due to thermal contraction. Thus, the microplate 10 is substantially free from any waφing. The nubs further assist in ensuring a strong bond between the two materials. Although some portion of each nub 28 may melt during the molding process, at least some of each nub 28 should remain intact and extend into the impermeable material so that when the molten material cools, the bond is strengthened and the baseplate 24 will not separate from the remainder ofthe microplate. The specific temperature and pressure under which the molten impermeable material is injected into the mold varies depending upon the particular material used. The temperature should be sufficiently high so that it exceeds the melting point of both the light impermeable material and the permeable material that forms baseplate 24. Furthermore, the injection pressure should be sufficient to flow the impermeable material into the mold cavity, and to maintain a contact pressure ofthe impermeable material against the baseplate 24 above channels 56 so that the molten material melts through these areas ofthe baseplate. However, the temperature and pressure should not be so high that the molten impermeable material flows into the light permeable baseplate in areas other than where the ribs are to be formed, resulting in unusable wells having light impermeable bottoms, or bottoms with a light permeable area that is substantially reduced. The table below provides examples of suitable temperature and pressure ranges for the exemplary materials discussed above. Material Temperature fdegrees Fl Pressure fps polystyrene 420-450 1200-1500 polyolefin 420-450 1200-1500 polyacrylonitrile 440-540 1200-1600 acrylic 440-540 1200-1600 polyester 480-550 1200-1800 polycarbonate 550-600 1400-2000 polymethylpentene 500-580 1200-1600 It has been found that when using the above-described method of forming a microplate, the light impermeable material may not always bum entirely through the baseplate 24 to form the ribs 22 described above. Rather, the light impermeable material may at times simply distort the baseplate 24 in the area above the channels 56. Fig. 8 is a partial cross-sectional view of a microplate, such as the one shown in Figs. 1-2, wherein the light impermeable material has not fully melted through the baseplate 24 between two wells 12a and 12b. However, the section of the baseplate 24 disposed between wells 12a and 12b has been distorted by the molten material, which forms a rib 22 between wells 12a and 12b. As shown in Fig. 8, the baseplate 24 may be distorted so that the section extending between wells 12a and 12b is offset from the sections that form the bottoms 20 of those adjacent wells, such that no plane passing through the bottoms of both wells 12a and 12b passes through the entire section ofthe baseplate extending between the wells. Therefore, no path exists for light to pass between adjacent wells 12a and 12b through baseplate 24. Furthermore, the light impermeable rib 22 is disposed between the bottoms 20 of wells 12a and 12b so that any plane passing through the bottom ofthe both wells intersects rib 22. Thus, there is no sight line between the bottoms of wells 12a and 12b, and rib 22 prevents any light from passing between the adjacent wells through the light permeable baseplate. As should be appreciated from the foregoing, both embodiments ofthe microplate ofthe present invention (shown in Figs. 2 and 8) are effective in preventing optical cross-talk between adjacent wells. It should be understood that microplates may be formed that combine these two configurations, with the light impermeable material melting entirely through the baseplate 24 in some areas and distorting the baseplate in others. Thus, in one embodiment ofthe invention, a microplate is provided that combines these two configurations, each of which is effective in preventing optical cross-talk. Having thus described several illustrative embodiments ofthe present invention, various alterations, modifications and improvements may occur to those skilled in the art. Such alterations, modifications and improvements are intended to be within the spirit and scope ofthe invention. Accordingly, the foregoing description is by way of example only and is not limiting. The invention is limited only by the appended claims and their equivalents.

Claims: CLAIMS 1. A microplate for use in assaying samples, comprising: a plurality of wells including at least first and second wells; a layer of light permeable material that forms a bottom of each ofthe first and second wells; and at least one rib of light impermeable material extending entirely through the layer of light permeable material, the at least one rib being disposed between the first and second wells to prevent light from passing between the first and second wells through the light permeable material. 2. The microplate according to claim 1 , wherein the first and second wells each includes light impermeable sidewalls. 3. The microplate according to claim 2, wherein the at least one rib is contiguous with the sidewalls ofthe first and second wells. 4. The microplate according to claim 3, wherein the layer of light permeable material, the plurality of wells and the at least one rib are molded together. 5. The microplate according to claim 2, wherein the sidewalls and the at least one rib are formed from a same light impermeable material. 6. The microplate according to claim 1, wherein: the layer of light permeable material forms a bottom of each ofthe plurality of wells; the at least one rib includes a plurality of ribs of light impermeable material each extending entirely through the layer of light permeable material; and the plurality of ribs separates the layer of light permeable material into a plurality of compartments with each ofthe plurality of compartments including the bottom of a single one of the plurality of wells. 7. The microplate according to claim 6, wherein each ofthe plurality of wells includes light impermeable sidewalls, and wherein each ofthe plurality of ribs is contiguous with the sidewalls of each ofthe plurality of wells. 8. The microplate according to claim 7, wherein the layer of light permeable material, the plurality of wells and the at least one rib are molded together. 9. The microplate according to claim 6, wherein each ofthe plurality of wells includes sidewalls formed from the light impermeable material. 10. The microplate according to claim 6, wherein the layer of light permeable material, the plurality of wells and the at least one rib are molded together. 11. The microplate according to claim 1 , wherein: the layer of light permeable material forms a bottom of each of the plurality of wells; the at least one rib includes a plurality of ribs extending entirely through the layer of light permeable material; the plurality of wells is arranged in a grid having a plurality of columns and rows; and the plurality of ribs is arranged in a grid including a plurality of columns and rows so that at least one ofthe plurality of ribs is disposed between the bottoms of each pair of wells that share a common row, and at least one ofthe plurality of ribs is disposed between the bottoms of each pair of wells that share a common column. 12. The microplate according to claim 11, wherein the grid of ribs separates the layer of light permeable material into a plurality of compartments with each ofthe plurality of compartments including the bottom of a single one ofthe plurality of wells. 13. The microplate according to claim 1, wherein the light permeable material is selected from the group consisting of polystyrene, polyacrylonitrile, polycarbonate, polyolefin, polyester, polymethylpentene, and acrylic. 14. The microplate according to claim 1 , wherein the light impermeable material includes: a material selected from the group consisting of polystyrene, polyacrylonitrile, polycarbonate, polyolefin, polyester, polymethylpentene, and acrylic; and at least one pigment selected from the group consisting of titanium dioxide, zinc oxide, zinc sulfide, carbon black and thiopene. 15. The microplate according to claim 1 , wherein the layer of light permeable material, the plurality of wells and the at least one rib are molded together. 16. The microplate according to claim 1 , wherein the layer of light permeable material has a lower surface, and wherein the at least one rib of light impermeable material extends outwardly from the lower surface ofthe layer of light permeable material. 17. A microplate for use in assaying samples, comprising: a frame including a plurality of wells; a light permeable plate forming a bottom of each ofthe plurality of wells; and means for preventing light from passing between adjacent ones ofthe plurality of wells through the light permeable plate. 18. The microplate according to claim 17, wherein each ofthe plurality of wells includes light impermeable sidewalls. 19. The microplate according to claim 17, wherein the means for preventing light from passing between adjacent ones of the plurality of wells through the light permeable plate includes a plurality of light impermeable ribs extending entirely through the light permeable plate. 20. The microplate according to claim 19, wherein the plurality of ribs separates the light permeable plate into a plurality of compartments with each of the plurality of compartments including the bottom of a single one ofthe plurality of wells. 21. The microplate according to claim 19, wherein each of the plurality of wells includes light impermeable sidewalls, and wherein each ofthe plurality of ribs is contiguous with the sidewalls of each ofthe plurality of wells. 22. The microplate according to claim 19, wherein the plurality of wells and the plurality of ribs are formed from a same light impermeable material. 23. The microplate according to claim 20, wherein the light permeable plate, the frame and the plurality of ribs are molded together. 24. The microplate according to claim 17, wherein the light permeable plate and the frame are molded together. 25. A microplate for use in assaying samples, comprising: a plurality of wells including at least first and second wells having light impermeable sidewalls; a layer of light permeable material that forms a bottom of each ofthe first and second wells, the layer of light permeable material having a thickness; and at least one rib of light impermeable material extending through greater than 75% ofthe thickness ofthe layer of light permeable material, the at least one rib being disposed between the first and second wells. 26. The microplate according to claim 25, wherein the at least one rib extends from and is contiguous with the sidewalls ofthe first and second wells. 27. The microplate according to claim 25, wherein: the layer of light permeable material forms a bottom of each ofthe plurality of wells; the at least one rib includes a plurality of ribs of light impermeable material each extending through greater than 75% ofthe thickness ofthe layer of light permeable material; and the plurality of ribs separates the layer of light permeable material into a plurality of compartments with each ofthe plurality of compartments including the bottom of a single one of the plurality of wells. 28. A method of making a microplate having a plurality of wells, each of the plurality of wells having light impermeable sidewalls and a light permeable bottom wall, the method comprising the steps of: (A) inserting a plate of light permeable material into a mold cavity that includes sections shaped to form the sidewalls ofthe plurality of wells, the plate being positioned adjacent the sections shaped to form the sidewalls ofthe plurality of wells in a location corresponding to the bottom walls ofthe plurality of wells; (B) injecting molten light impermeable material into the mold cavity; and (C) cooling the light impermeable material to form the microplate with the light impermeable material forming the sidewalls of each of the plurality of wells and the plate of light permeable material forming the bottom wall of each ofthe plurality of wells. 29. The method of making a microplate as recited in claim 28, wherein step (B) includes a step of injecting the molten light impermeable material into the mold cavity at a temperature and pressure sufficient to cause the light impermeable material to penetrate at least partially through the plate of light permeable material. 30. The method of making a microplate as recited in claim 28, wherein step (B) includes a step of injecting the molten light impermeable material into the mold cavity at a temperature and pressure sufficient to cause the light impermeable to penetrate completely through the plate of light permeable material at predetermined locations. 31. The method of making a microplate as recited in claim 30, wherein: step (A) includes a step of inserting the plate of light permeable material into the mold cavity so that the plate separates the mold cavity into first and second chambers, the mold cavity providing no path for the molten light impermeable material to pass between the first and second chambers other than through the plate of light permeable material. 32. The method of making a microplate as recited in claim 30, wherein: step (A) includes steps of inserting into the mold cavity a plate of light permeable material that has surface irregularities at the predetermined locations along a first surface, and inserting the plate so that the plate separates the mold cavity into first and second chambers with the first surface ofthe plate facing the first chamber; and step (B) includes a step of injecting the molten light impermeable material into the first chamber ofthe mold cavity. 33. The method of making a microplate as recited in claim 30, wherein: step (A) includes inserting the plate of light permeable material into a mold cavity having an inner surface for receiving the plate, the inner surface including channels coπesponding to the predetermined locations so that the inner surface ofthe mold cavity does not contact the plate of light permeable material at the predetermined locations. 34. The method of making a microplate as recited in claim 30, wherein step (A) includes steps of: molding the plate of light permeable material; and inserting the molded plate of light impermeable material into the mold cavity. 35. The method of making a microplate as recited in claim 30, wherein step (A) includes a step of inserting into the mold cavity a plate of light permeable material that has surface at the predetermined locations. 36. The method of making a microplate as recited in claim 35, wherein: step (A) includes a step of inserting the plate of light permeable material into a mold cavity having an inner surface for receiving the plate, the inner surface including channels coπesponding to the predetermined locations so that the inner surface ofthe mold cavity does not contact the plate of light permeable material at the predetermined locations. 37. The method of making a microplate as recited in claim 36, wherein: step (A) includes a step of inserting the plate of light permeable material into the mold cavity so that the surface iπegularities on the plate of light permeable material are aligned with the channels in the inner surface ofthe mold cavity. 38. The method of making a microplate as recited in claim 36, wherein: step (A) includes a step of inserting the plate of light permeable material into the mold cavity so that the plate separates the mold cavity into first and second chambers, the mold cavity providing no path for the molten light impermeable material to pass between the first and second chambers other than through the plate of light permeable material. 39. The method of making a microplate as recited in claim 38, wherein: step (A) includes steps of inserting the plate of light permeable material into the mold cavity so that the surface iπegularities face the first chamber; and step (B) includes a step of injecting the molten light impermeable material into the first chamber ofthe mold cavity. 40. The method of making a microplate as recited in claim 30, wherein: step (A) includes a step of inserting the plate of light permeable material into a mold cavity having a surface for receiving the plate, the surface including channels coπesponding to the predetermined locations so that the inner surface ofthe mold cavity does not contact the plate of light permeable material at the predetermined locations; and step (B) includes a step of injecting the molten light impermeable material into the mold cavity so that the molten material fills the channels in the mold cavity surface. 41. The method of making a microplate as recited in claim 40, wherein: step (A) includes a step of inserting the plate of light permeable material into a mold cavity wherein the channels on the inner surface ofthe mold include at least one channel disposed between sections ofthe mold shaped to form the sidewalls of adjacent wells, so that the molten material that fills the at least one channel forms a rib disposed between the first and second wells to prevent light from passing therebetween through the plate of light permeable material. 42. The method of making a microplate as recited in claim 40, wherein: step (A) includes a step of inserting the plate of light permeable material into a mold cavity wherein the channels on the inner surface ofthe mold are disposed between sections ofthe mold shaped to form the sidewalls of adjacent wells, so that the molten material that fills the channels forms a plurality of ribs that separates the layer of light permeable material into a plurality of compartments with each ofthe plurality of compartments including the bottom of a single one ofthe plurality of wells. 43. The method of making a microplate as recited in claim 40, wherein: step (B) includes a step of injecting a light impermeable material that includes a plastic selected from the group consisting of polystyrene, polyacrylonitrile, polycarbonate, polyolefin, polyester, polymethylpentene, and acrylic, and at least one pigment selected from the group consisting of titanium dioxide, zinc oxide, zinc sulfide, carbon black and thiophene. 44. The method of making a microplate as recited in claim 43, wherein: step (A) includes a step of inserting a plate of a light permeable material selected from the group consisting of polystyrene, polyacrylonitrile, polycarbonate, polyolefin, polyester, polymethylpentene, and acrylic. 45. A microplate for use in assaying samples, comprising: a plurality of wells including at least first and second wells, the first and second wells each having light impermeable sidewalls and a light permeable bottom; and at least one rib of light impermeable material disposed between the bottoms ofthe first and second wells so that any plane passing through the bottom of the first well and the bottom of the second well intersects the at least one rib. 46. The microplate according to claim 45, wherein the at least one rib is contiguous with the sidewalls ofthe first and second wells. 47. The microplate according to claim 46, wherein the light permeable bottoms ofthe first and second wells, the sidewalls of the first and second wells, and the at least one rib are molded together. 48. The microplate according to claim 45, wherein: the light permeable bottoms ofthe first and second wells are formed from sections of a single light permeable plate; and a section ofthe light permeable plate extending between the bottoms ofthe first and second wells is offset from the sections ofthe plate that form the bottoms ofthe first and second wells so that no plane passing through the bottoms ofthe first and second wells passes through the entire section ofthe plate extending between the bottoms ofthe first and second wells. 49. The microplate according to claim 45, wherein the sidewalls ofthe first and second wells and the at least one rib are formed from a same light impermeable material. 50. The microplate according to claim 45, wherein: a light permeable plate forms a bottom of each ofthe plurality of wells; the at least one rib includes a plurality of ribs of light impermeable material, each one of the plurality of ribs being disposed between the bottoms of a pair of adjacent wells so that any plane passing through the bottoms of both ofthe pair of adjacent wells intersects the one ofthe plurality of ribs; and the plurality of ribs separates the light permeable plate into a plurality of compartments with each ofthe plurality of compartments including the bottom of a single one ofthe plurality of wells. 51. The microplate according to claim 50, wherein each ofthe plurality of ribs is contiguous with the sidewalls of each of the plurality of wells. 52. The microplate according to claim 51 , wherein the light permeable plate, the plurality of wells and the at least one rib are molded together. 53. The microplate according to claim 50, wherein each of the plurality of wells includes sidewalls formed from the light impermeable material. 54. The microplate according to claim 50, wherein the light permeable plate, the plurality of wells and the at least one rib are molded together. 55. The microplate according to claim 45, wherein the light permeable bottoms ofthe first and second wells are formed from a material selected from the group consisting of polystyrene, polyacrylonitrile, polycarbonate, polyolefin, polyester, polymethylpentene, and acrylic. 56. The microplate according to claim 45, wherein the light impermeable material includes: a material selected from the group consisting of polystyrene, polyacrylonitrile, polycarbonate, polyolefin, polyester, polymethylpentene, and acrylic; and at least one pigment selected from the group consisting of titanium dioxide, zinc oxide, zinc sulfide, carbon black and thiophene.

Inventors: SZLOSEK PAUL M, SZLOSEK, PAUL, M.
Applicants: CORNING COSTAR CORP, CORNING COSTAR CORPORATION
Application year: 1996
Main classification: B01L3
IPC codes: B01L3, G01N21