Improvement to orthoses for the upper body

Abstract: An orthosis for the upper body is provided for controlling the shoulder and the arm. The orthosis employs a connection between a waist band (2) and the upper part of the orthosis, specifically an upright member (35) which has an upper (23) and a lower (24) linked joint. Preferably, the lower joint (24) is attached centrally to the waist band (2) and is a spherical zone joint which accommodates bending at the waist and variation in the shape of the torso. The upper joint (23) is preferably a pivot joint which accommodates rotation about an axis parallel to the long axis of the upright member (35) upon the lower end of which, preferably, it is mounted.

Description: This invention relates to orthoses which are used on the upper body, such as shoulder braces. Bracing of the upper body is now widely practised and in many procedures there is a requirement, following injury or surgery, to rehabilitate the shoulder in a particular fixed position or with a restricted range of motion. Because of the rapid growth in sophisticated shoulder surgery, particularly by the arthroscopic method, surgeons have recently begun to seek more complex rehabilitative bracing solutions. Formerly, traditional slings made from bandages or stockinet or abduction pillows were generally regarded as adequate. Nowadays, this is frequently not the case and several shoulder braces have been introduced in the last few years which offer a restricted range of motion in some or all of abduction, flexion, extension and rotation. In addition may braces offer control of motion of the arm and the elbow joint. Many modern shoulder braces have a number of structural elements in common. Typically there is a side member disposed as an upright strut which is attached, at its lower end to a waist band and near its upper end to a chest band. The abducting element, which may be a range of motion mechanism, a fixed angle strut or a variable, locked position strut, is fixed at the top end of the upright strut. The arm section of such braces is variable and may or may not offer control of motion at the elbow. Some of these braces have arm sections which may be extended so that they may be fitted to patients of varying size. Straps attached to the waist band and chest band secure the brace onto the body and this arrangement, in conjunction with the arm element of the orthosis, generally provides adequate prevention of circumferential migration about the torso. Such braces are lined with padding to minimise any discomfort from hard components lying close to the body surface and the arm sections typically have paddles or shells which, in conjunction with suitable straps, have the effect of stabilising the arm within the orthosis. Most braces of this generic type do not compensate for the highly variable geometry of the human torso which, when seen from the front or back, may range from the profound 'V' of the athlete or model to the ovoid of an obese person. One modern shoulder brace which does so compensate is the subject of US-A-5,033,461 granted to one of the present inventors D E Young, and to K P Davis. This brace is sold commercially under the name of Masterhinge (R) Shoulder Brace. The compensating mechanism is in the form of a hinged arrangement between the upright strut and the waist band. The hinge is basically of the single axis yoke type with the axis designed to lie in the horizontal plane and directed antero-posteriorally. Patient tolerance and compliance towards shoulder braces is a problem because although they function well during the day and whilst the patient is upright, they are uncomfortable when the patient sits or lies down. Even when the patient rests propped up by several pillows, there is a tendency for the front of the waist band to dig into the lower abdomen, the upper front aspect of the thigh or inguinal area, causing discomfort and often disturbed sleep. Because it is very difficult for the patient to avoid loading such a brace in a manner and to an extent which is outside its primary purpose, deleterious effects on components may be produced over an extended period of use. It has been conventional thinking, amongst those skilled in the art, that to try to introduce relative motion between the waist band and the upright strut in a shoulder brace would lead to loss of control of flexion and abduction at that joint, thus risking compromise of the outcome of recent surgery, or alternatively to unacceptable loss of rotational stability of the orthosis at the waist. A number of investigations led the present inventors to the conclusion that this need not be the case. According to the present invention there is provided an orthosis for the upper body of a patient, comprising a waist member and an upright member, the upper end of the upright member being adapted to connect to a chest member and a connection being provided between the lower end of the upright member and the waist member, the connection comprising a first joint and a second joint, said first joint being a spherical joint adapted to accommodate bending at the waist of the patient and variation in the shape of the patient's body and said second joint being a pivotal joint adapted to accommodate rotation about an axis extending in the same direction as the longitudinal axis of the upright member. The present invention is intended to operate over a useful physiological range and provides improvements to upper body orthoses for the shoulder or arm, used following injury or surgery, in which a novel arrangement between an upright strut and a waist band provides means for enhancing patient comfort, especially during sitting or lying down and which, additionally, considerably reduces the loads in this area to which prior art braces are subject. Furthermore, trials have shown that when orthoses according to the present invention are properly fitted, control of the shoulder is well maintained and loss of stability does not occur. The present invention aims to provide a mechanism for improving any orthosis for the upper limb which includes a rigid upright member attached at its lower end to a waist band or plate and near its upper end to a chest band or plate and an arm section comprising at least a strut provided with means to support and stabilise the arm. It is to be understood that any orthosis of the type under consideration may have the waist band, chest band and arm support means lined with suitable pads to enhance comfort and will also be provided with securing strap means in order that the orthosis may be attached to the patient. In such an orthosis connection between the torso section and the arm section may be in the form of a fixed angle strut or a variable locked position strut or alternatively an abducting mechanism, which may be a range of motion device. Further, the arm section may optionally incorporate a hinge at the elbow which may be unrestricted or which may offer control of motion. According to one preferred aspect of the invention, the mechanism of connection between the rigid upright member and the waist band of an upper body orthosis is effected by the provision of joint means wherein a first element is in the form of a suitable mount, conveniently formed in metal such as stainless steel and attached to the waist band and wherein a central portion extends laterally and terminates in a bearing which is a modified sphere. A second preferred element comprises an upwardly directed stem provided with a downwards extension terminating in an annulus. The annulus is provided with a bearing having an inner surface which substantially defines a spherical zone which is so sized that it fits intimately over and onto the spherical portion of the first element in a generally antero-posterior alignment so as to provide a spherical joint. A third preferred element comprises a mounting block which is attached to or integral with the lower end of the upright member of the upper body orthosis and is adapted by the provision of a circular hole, the axis of which is parallel to the long axis of the upright member, to receive and retain the upwardly directed stem of the second element. The stem of the second element and the hole of the third element are mutually adapted to fit intimately and rotatably together such as to provide a pivotal joint. The mechanism of connection between the waist band and the upright member of the upper body orthosis of the present invention thus provides for substantially unrestricted rotation in a pivotal joint (when the orthosis is not fitted to a patient) about an axis disposed on or parallel to and closely spaced apart from the long axis of the upright member and which is generally vertical during standing. The mechanism also provides for substantially unrestricted antero-posterior travel in a spherical joint about a horizontal axis normal to the mount of the first element and which lies on a diameter of the modified spherical bearing and also passes centrally through the laterally extending central portion. It is, therefore, an object of this invention to provide an orthosis for the upper body which is substantially unrestricted over the physiological range of motion likely to occur at the waist, such as during bending, sitting or lying and which will offer the benefit of enhanced comfort for the patient. It is another object of the invention to provide an orthosis for the upper body which can compensate for variation in the shape of the human torso by virtue of travel at a spherical bearing, towards or away from the waist band during the fitting and strapping procedure. It is yet another object of this invention to eliminate significant tractive, compressive and torque loads between the upright member (together with its associated structures) and the waist band assembly. Other features, objects and advantages will become apparent from the specification and drawings. The present invention will now be described in more detail, by way of example only, with reference to the accompanying drawings, in which:- Fig. 1 is a general perspective view of an improved upper body orthosis for the shoulder and arm, according to the invention, with straps and padding omitted; Fig. 2 is an exploded perspective view of a first preferred embodiment of the mechanism for attaching the upright member to the waist band reinforcing strip; Fig. 3 is a section of the assembled mechanism of the first preferred embodiment for attaching the upright member to the waist band reinforcing strip; Fig. 4 is an exploded perspective view of a second preferred embodiment of the mechanism for attaching the upright member to the waist band reinforcing strip; and Fig. 5 is a section of the assembled mechanism of the second preferred embodiment for attaching the upright member to the waist band reinforcing strip. Referring to the first preferred embodiment shown in Figs. 1 to 3, an orthosis 1 for the upper limb has a partial waist band 2 die-cut from plastics and fitted along its mid-line with a reinforcing strip 3 preferably made from a formable grade of stainless steel. Attachment means in the form of rivets 4, 5, 6 and 7 secure reinforcing strip 3 to waist band 2 and also serve to retain guides 8, 9, 10 and 11 respectively for a circumferential strap (omitted) used to secure the orthosis about the patient's waist. A mount 12 is attached centrally to partial waist band 2 and/or reinforcing strip 3 and comprises a load spreading plate 13 and a lateral extension 14. Lateral extension 14 terminates in a substantially spherical bearing portion 15 flattened near its distal end and provided with a counter-bored hole 42 adapted with thread means to receive screw 16. Mount 12 is provided with holes 17, 18 and 19 and attachment means between it and reinforcing strip 3 are provided in the form of rivets 20, 21 and 22, respectively. A stem 23, preferably made of metal, is of substantially circular cross-section and is adapted at its lower end to form a ring or annulus 24. Annulus 24 constitutes a journal and is fitted with a suitable hard bearing 25, the inner surface of which substantially defines a spherical zone and is so sized and adapted that it fits intimately and securely over and around the surface of spherical bearing portion 15 of mount 12. This arrangement constitutes a first joint which is a spherical joint. Stem 23 engages intimately, slidingly and rotatably with a mounting block 26 which is adapted to receive it. This arrangement constitutes a linkage and a second joint which is a pivotal joint. Mounting block 26 is further adapted by the provision of blind holes 27, 28, 29 and 30 having thread means to accept attachment means in the form of screws 31, 32, 33 and 34 respectively, which are used to secure it in axial alignment to an upright member 35 preferably made of steel. It is to be understood that the provision of mounting block 26 as a separate component secured to upright member 35 by screws 31, 32, 33 and 34 is preferred for ease of manufacturing only and that its function could equally be achieved by the provision of a single integral component, made by machining or casting, for example, and combining the principal features of mounting block 26 and upright member 35. The remaining parts of the orthosis of the preferred embodiment correspond to the features and elements described in US-A-5,033,461 to Young and Davis, and are incorporated herein by reference. In Fig. 2, it may be seen, additionally, that the adaptation of mounting block 26 to receive stem 23 is in the form of a substantially circular hole 36 in the mounting block the axis of the hole being in parallel alignment to the longitudinal axis of upright member 35. Stem 23 is provided with a circumferential groove 37. When stem 23 is correctly engaged in hole 36 groove 37 lies beneath a hole 38 in the mounting block 26. Hole 38 extends perpendicularly into hole 36 and is provided with thread means to receive a set screw 39 which is of such a length that when its lower end 40 engages groove 37 of stem 23, the upper end of the set screw lies just under-flush with respect to surface 41 of mounting block 26. Thus, the set screw provides retaining means for stem 23 within mounting block 26. Set screw 39 is so sized and positioned that it allows stem 23 to rotate around its principal longitudinal axis within hole 36 of mounting block 26, constituting a pivotal joint. In the assembled condition, annulus 24 is ultimately restrained and retained upon spherical bearing 15 by the threaded engagement of screw 16 within counter-bored hole 42, as can be most clearly seen in Fig. 3, wherein the mechanism described with reference to Fig. 2, is shown assembled, in section. Referring now to the second preferred embodiment shown in Figs. 4 to 5, in all important respects, the external appearance and the majority of components of the second preferred embodiment are similar to those of the first preferred embodiment. However, as may be seen by reference to Fig. 4, details of mount 12 1 , stem 23 1 and mounting block 26 1 differ. Mount 12 1 comprises a load spreading plate 13 1 and a lateral extension 14 1 . In this embodiment, lateral extension 14 1 is a substantially cylindrical spigot 43 with a shouldered portion 44 provided with a counter-bored hole 42 1 adapted with thread means to receive screws 16 1 . Mount 12 1 is provided with holes 17 1 , 18 1 and 19 1 and attachment means between it and reinforcing strip 3 of Fig. 1, are provided in the form of rivets 20, 21 and 22, respectively. Stem 23 1 is adapted at its lower end to form annulus 24 1 . Annulus 24 1 is fitted with a suitable hard bearing 25 1 the inner surface of which substantially defines a spherical zone and is so sized and adapted that it fits intimately and securely over and around part of the surface of a modified spherical bearing 45. Modified spherical bearing 45 has two parallel flat faces (of which only face 46 may be seen) the centres of which lie on a diameter which is also the axis of a substantially cylindrical through-hole 47. Hole 47 in modified spherical bearing 45 fits intimately and slidingly over spigot 43 and is retained there by screw 16 1 which also restrains annulus 24 1 , as can be more clearly seen in Fig. 5, wherein the mechanism described with reference to Fig. 4, is shown assembled, in section. This arrangement constitutes the first joint of the second preferred embodiment which is a spherical joint. Mounting block 26 1 is adapted to receive stem 23 1 by the provision of a substantially circular threaded hole 36 1 the axis of which is in parallel alignment to the long axis of upright member 35. Stem 23 1 has a male threaded portion 48 which, when correctly engaged with the female thread means of hole 361 allows stem 23 1 to rotate around its principal axis and ensures its retention therein. Mounting block 26 1 is further adapted by the provision of blind holes 27 1 , 28 1 , 29 1 and 30 1 having thread means to accept attachment means in the form of screws 31, 32, 33 and 34 respectively employed to secure the mounting block to upright member 35. This arrangement constitutes the linkage and second joint of the second preferred embodiment which is a pivotal joint. This embodiment has the advantage of allowing the orthosis to be packed and shipped more easily. However, there is a requirement for stem 23 1 to be assembled to mounting block 26 1 prior to use. Other, less preferred embodiments are contemplated and have been made, including inversions of the two preferred embodiments described above. The first joint which is a partial sphere, will allow a large range of free motion forwards and backwards (with respect to the vertical or standing position) around that part of it which has a full circumference. This motion is disposed about a first substantially horizontal axis which is normal to mount 12, 12 1 and which lies on a diameter of the spherical bearing portion 15, 45 and which also passes centrally through lateral extension 14, 14 1 . When worn by a patient, this axis is effectively normal to the lateral aspect of the waist of the wearer on the side under treatment and the motion of the joint makes sitting and lying down very easy. The present invention is in marked contradistinction to prior art orthoses where the connection between waist band and upright is fixed and unyielding, making bending difficult and uncomfortable. In addition, the disposition of the first joint will allow that part of the orthosis above it to accommodate a wide variation in the shape of the torso by virtue of motion over part of the circumference of the sphere, which occurs as the upright member 35 moves towards or away from the plane of the mount 12, 12 1 on the waist band 2, during the fitting and strapping procedure. This motion occurs about a second substantially horizontal axis perpendicular to the first axis of motion. The first joint is also capable of some rotation around a third, substantially vertical axis and a zonal spherical joint is preferred to a ball and socket spherical joint because this motion and the accommodative range are greater, in this context, with the zonal solution. The provision of the generally upwardly directed second, pivotal, joint allows that portion of the orthosis above the waist band to rotate freely when it is off the patient. However, during use, the upper part of the orthosis is secured on the patient's upper torso by a chest strap and also about the arm by further straps. Furthermore the chest and arm portions are linked and this overall arrangement stabilises the orthosis in position. Thus, during use, the function of the second, pivotal, joint is to eliminate torsional stresses and stress reversals in the orthosis which, in prior art devices, build up rapidly during sitting and other normal movements which involve bending at the waist. The reactive forces which produce such stresses in prior art devices develop at points of impingement of the orthosis upon the body of the patient and are well known to be sufficient to override the cushioning effect of the padded liners supplied. The effect is manifested as discomfort which can be prolonged and quite severe, especially when sitting down for extended periods. The present invention relieves these effects and in addition drastically reduces the risk of fatigue in components of the orthosis. From the foregoing it will be realised that this invention provides an improved orthosis for the upper limb having a free moving jointed connection between the waist band and the upright member, greatly improved comfort for the patient and enhanced longevity of the orthosis due to large reductions in stresses on components. Although various embodiments have been illustrated, this was for the purpose of describing but not limiting the invention. Various modifications, which will become apparent to one skilled in the art, are within the scope of this invention.

Claims: An orthosis for the upper body of a patient, comprising a waist member (2) and an upright member (35), the upper end of the upright member (35) being adapted to connect to a chest member and a connection being provided between the lower end of the upright member (35) and the waist member (2), characterised in that the connection comprising a first joint (15, 24; 24 1 , 43, 45) and a second joint (23, 36; 23 1 , 36 1 ), said first joint (15, 24; 24 1 , 43, 45) being a spherical joint adapted to accommodate bending at the waist of the patient and variation in the shape of the patient's body and said second joint (23, 36; 23 1 , 36 1 ) being a pivotal joint adapted to accommodate rotation about an axis extending in the same direction as the longitudinal axis of the upright member (35). An orthosis according to claim 1 wherein said second joint comprises an upright stem (23; 23 1 ) which cooperates with a hole (36; 36 1 ) formed in a mounting block (26; 26 1 ) on the lower end of the upright member (35). An orthosis according to claim 2, wherein the stem (23) is retained in the hole (36) by means of a set screw (39) which engages with a circumferential groove (37) formed on the stem (23). An orthosis according to claim 2, wherein the step (23 1 ) is provided with external threads (48) to cooperate with internal threads in the hole (36 1 ) to retain the stem (23 1 ) in the hole (36 1 ). An orthosis according to any of claims 2 to 4 wherein said first joint comprises a spherical bearing portion (15; 45) and an annulus (24; 24 1 ). An orthosis according to claim 5, wherein said annulus (24; 24 1 ) is formed on the lower end of the stem (23; 23 1 ). An orthosis according to claim 5 or claim 6, wherein the spherical bearing portion (15) is formed on the distal end of an extension (14) from the waist member (2), the annulus (24) being retained on the spherical bearing portion (15) by means of a screw (16). An orthosis according to claim 5 or claim 6, wherein the spherical bearing portion (45) fits onto a spigot (43) extending from the waist member (2), the annulus (24 1 ) being retained on the spherical bearing portion (45) and the spherical bearing portion (45) being retained on the spigot (43) by means of a screw (16 1 ). An orthosis according to any preceding claim, wherein said waist member comprises a waist plate (2) and a mount (12).

Inventors: JONES ANTHONY, YOUNG COLIN, YOUNG DAVID, JONES, ANTHONY, YOUNG, COLIN, YOUNG, DAVID
Applicants: PROTECTAIR LTD
Application year: 1996
Main classification: A61F5
IPC codes: A61F5