Encapsulated particles in protein from a polysaccharide-containing dispersion

Abstract: A process for encapsulating solid particles within a protein which comprises contacting a protein dispersion containing the solid particles with a polysaccharide in an aqueous medium at a pH above the isoelectric point of the protein to produce a mixture forming two phases, one of which is a concentrated heavier, lower phase comprising the solid particles encapsulated within the protein and the other of which is a diluted, lighter upper phase relatively rich in polysaccharide, and separating the concentrated, heavier lower phase to produce the solid particles encapsulated within the protein.

Description: The present invention relates to a process for encapsulating solid particles within a protein. In Food Hydrocolloids Vol. 2 No. 3 pp. 195-207, 1988, there is described a method of purifying and concentrating protein solutions, a method called membraneless osmosis. The basic idea underlying the membraneless osmosis process involves two physico-chemical phenomena (i) the thermodynamic incompatibility in solution of mixtures of different proteins as well as of proteins and polysaccharides at a pH above the protein isoelectric point; and (ii) a high asymmetry of phase diagrams of aqueous mixtures of these biopolymers. This means that mixtures of protein and polysaccharide solutions can separate into two phases, one which is relatively rich in the protein and another which is relatively rich in the polysaccharide. The difference between the concentrations of macromolecular components in the co-existing phases may be 10-fold or even more. Unlike the osmosis phenomenon, i.e. diffusion transfer of a solvent from the solution through a semi-permeable membrane separating the solvent from the solution, the membraneless osmosis process uses two solutions of thermodynamically incompatible macromolecular substances with different solvent chemical potentials. The function of a membrane in this process is performed by the interface between the two phases. This process is called membraneless osmosis, because it involves the transfer of a solvent, namely water, from one solution to another through the interface between the two phases. In other words, the membraneless osmosis uses two types of phase-forming macromolecular substances. One is a target to be concentrated, while the other, more hydrophilic, is diluted as the former is concentrated. Food proteins are concentrated using polymers suitable for use in foodstuffs. Usually these are polysaccharides. Generally, membraneless osmosis may be worthwhile, as an industrial-scale process, only if polysaccharides can be recovered more easily and cheaply from the dilute solution than proteins. It is therefore critically important to recycle the polysaccharide - to recover it from the dilute polysaccharide phase and re-use it in the process. It is also possible to make use of dilute polysaccharide solutions for some other purpose, e.g. to produce food products such as various drinks, jellies and whipped products. The use of anionic polysaccharides seems to be most promising, because it is easy to precipitate them from dilute solutions in the form of complexes with proteins at pH values below the protein isoelectric point. We have found that, by using a process which we believe is membraneless osmosis, it is possible to encapsulate solid particles within a protein. According to the present invention there is provided a process for encapsulating solid particles within a protein which comprises contacting a protein dispersion containing the solid particles with a polysaccharide in an aqueous medium at a pH above the isoelectric point of the protein to produce a mixture forming two phases, one of which is a concentrated heavier, lower phase comprising the solid particles encapsulated within the protein and the other of which is a diluted, lighter upper phase relatively rich in polysaccharide, and separating the concentrated, heavier lower phase to produce the solid particles encapsulated within the protein. The solid particles contained within the protein dispersion may be food ingredients such as cocoa fines, finely ground spices such as garlic or onions, flavours, peptides, other proteins, insoluble materials such as lipid droplets, living organisms such as bacteria, spores or viruses and meat particles including meat chunks. The amount of the solid particles dispersed in the protein may be from 1% to 10% by weight based on the total weight of the protein in the dispersion. The average diameter of the solid particles may vary from 5 µm to 5 millimetres. The protein material may be, for example, milk, skim milk, a vegetable extract containing protein such as soya bean milk or lupin bean milk, blood protein or coconut milk. The polysaccharide may be neutral or anionic, e.g. pectin such as high methoxy pectin, an alginate, arabic gum, locust bean gum or kappa-, lambda-, or iota-carrageenan. The polysaccharide may be used as a suspension, dispersion or solution in water. If desired, two or more polysaccharides may be used. The protein material may be contacted with the polysaccharide by adding either component to the other or by mixing the two components together. The solid particles may be mixed with the protein before mixing with the polysaccharide. The concentration of the protein in the protein material may be from 1 to 30% by weight and preferably from 2 to 25% by weight based on the total weight of the protein material. The concentration of the polysaccharide in the aqueous medium may be from 0.1 to 10% by weight and preferably from 0.2 to 7.5% by weight based on the total weight of the aqueous medium. The temperature at which the protein material together with the solid particles is contacted with the polysaccharide may be from 0°C to a temperature above the denaturing temperature of the protein, e.g. from 2°C to 70°C preferably from 10°C to 40°C and especially from 20°C to 35°C. The mixture of the solid particles encapsulated within the protein material and the polysaccharide may be separated in the two phases simply by settling, i.e. by standing for a period of a few seconds to a few minutes. However, the mixture is preferably agitated and then centrifuged to separate the two phases. If desired, the mixture may be centrifuged to separate the two phases without previous agitation. The upper light phase rich in polysaccharide may conveniently be removed by decantation. When the mixture is agitated, this may conveniently be carried out by gentle stirring for a period of time from 1 second to 60 minutes, preferably from 1 to 40 minutes and more preferably from 5 to 30 minutes. When centrifugation is carried out, the duration of the centrifugation may be from 1 to 60 minutes and preferably from 5 to 30 minutes. The centrifugation may have an acceleration of from 1000 to 100000 g, preferably from 5000 to 50000 g and especially from 10000 to 30000 g. The pH is preferably from pH 7 to pH 10 provided that it is above the isoelectric point of the particular protein. Although not wishing to be bound by theory, it is thought that the encapsulation of dispersed particles arises when the proteins, which are incompatible with the polysaccharide molecules, concentrate around the solid particles encapsulating them and causing them to separate, e.g. by sedimentation. Before separation, the protein may be gelified to form the coating either by heating or by adding salt. The encapsulated products may be used as additives for food products e.g. as flavours, or as new food products or even new food systems. The following Examples further illustrate the present invention. EXAMPLE 1 To 600 ml of skim milk are added 10 g of cocoa fines to form a dispersion. To this dispersion are added 200 ml of a suspension of high methoxy pectin at a concentration of 0.5% by weight. The mixture forms two phases, a heavier phase comprising the cocoa fines encapsulated within casein and a lighter phase rich in high methoxy pectin. The heavier phase is separated from the lighter phase by centrifugation at 1000 g for 15 minutes. The encapsulated cocoa fines are separated from the heavier phase by further centrifugation. EXAMPLE 2 To 600 of soya milk are added 20 ml of insoluble lipid droplets to form a dispersion. To this dispersion are added 200 ml of a suspension of high methoxy protein at a concentration of 0.5% by weight. The mixture forms two phases, a heavier phase comprising the lipid droplets encapsulated within the soya proteins and a lighter phase rich in high methoxy pectin. The heavier phase is separated from the lighter phase by centrifugation at 1000 g for 15 minutes. The encapsulated lipid droplets are separated from the heavier phase by further centrifugation.

Claims: A process for encapsulating solid particles within a protein which comprises contacting a protein dispersion containing the solid particles with a polysaccharide in an aqueous medium at a pH above the isoelectric point of the protein to produce a mixture forming two phases, one of which is a concentrated heavier, lower phase comprising the solid particles encapsulated within the protein and the other of which is a diluted, lighter upper phase relatively rich in polysaccharide, and separating the concentrated, heavier lower phase to produce the solid particles encapsulated within the protein. A process according to claim 1 wherein the solid particles are cocoa fines, finely ground spices, flavours, peptides, lipid droplets, meat particles, bacteria, spores or viruses. A process according to claim 1 wherein the amount of solid particles dispersed in the protein is from 1% to 10% by weight based on the total weight of the protein in the dispersion. A process according to claim 1 wherein the average diameter of the solid particles is from 5 µm to 5 millimetres. A process according to claim 1, wherein the protein material is milk, skim milk, soya milk or lupin protein. A process according to claim 1 wherein the polysaccharide is high methoxy pectin, an alginate, arabic gum, locust bean gum or kappa-, lambda- or iota-carrageenan. A process according to claim 1 wherein the concentration of the protein in the protein material is from 1 to 30% by weight based on the total weight of the protein material. A process according to claim 1 wherein the concentration of the polysaccharide in the aqueous medium is from 0.1 to 10% by weight based on the total weight of the aqueous medium. A process according to claim 1 wherein the mixture is agitated and then centrifuged to separate the two phases. A process according to claim 1 wherein the mixture is separated into two phases by centrifugation at an acceleration from 100 to 10000 g for from 1 to 60 minutes.

Inventors: RIVIER VINCENT, TOLSTOGUZOV VLADIMIR BORISOVIC, RIVIER, VINCENT, TOLSTOGUZOV, VLADIMIR BORISOVICH
Applicants: NESTLE SA, SOCIETE DES PRODUITS NESTLE S.A.
Application year: 1996
Main classification: A23J3
IPC codes: A23L1, A23J3, A23G1, A23J1