Tennis ball

Abstract: Pressureless tennis ball (10) comprising a hollow core (11) and a cover (12), the core being formed from a composition including rubber and a plastomer defined as a copolymer of ethylene and one or more alkenes containing 4 to 10 carbon atoms, said alkenes being selected from the class of butene, hexene and octene. Said plastomer comprises from 70 - 90.5 % by weight of ethylene and from 9.5 - 30 % by weight of alkenes. The composition includes 100 parts by weight of rubber and 10 to 50 parts by weight of plastomer per 100 parts of rubber. The plastomer has a specific gravity of 0.86 to 0.91, a melt index of 0.5 to 30, a Shore D hardness of 20 to 50, and a flexural modulus of 1000 to 10000 psi.

Description: This invention relates to a pressure less tennis ball comprising a hollow core and a cover. Tennis balls conventionally include a hollow rubber core and felt cover. The core of most new tennis balls is pressurized in order to provide greater rebound. A new pressurized tennis ball conventionally has an internal pressure of about 0.6895 to 1.03425 bars gauge. Because of the pressure differential between the internal pressure in the core and the ambient pressure, the pressurized gas in the core slowly leaks through the core. As a result, new tennis balls must be packaged in airtight pressurized cans in order to maintain the internal pressure in the balls. However, once the can is opened, the pressurized gas in the core begins to leak through the core. As the internal pressure decreases, the rebound or coefficient of restitution of the ball decreases, and the ball eventually becomes unfit for play. Pressureless tennis balls are available which have little or no increased internal pressure relative to atmospheric pressure. Pressureless tennis balls do not need to be packaged in a pressurized, airtight container, and the rebound of such balls does not decrease because of leakage of internal pressure. GB-A-2038643 describes a core for a pressureless or low-pressure tennis-ball having an internal pressure of up to 7 p.s.i. above atmospheric pressure, which is made from a rubber composition wherein up to 60% by weight of the total polymer content comprises either a copolymer of ehtylene and propylene or a terpolymer of ethylene, propylene and up to 12% by weight of a non-conjugated diene monomer. The most suitable elastomers are those containing 70 mole percent or more of ethylene. The non-conjugated diene may be 1,4 hexadiene, ethylidene norbornene or di-cyclo-pentadiene. The specifications of the United States Lawn Tennis Association for tennis balls includes the following: "The ball shall have a bound of more than 53 inches (135 cm.) and less then 58 inches (147 cm.) when dropped 100 inches (254 cm.) upon a concrete base. "The ball shall have a forward deformation of more than .220 of an inch (.56 cm.) and less than .290 of an inch (.74 cm.) and a return deformation of more than .350 of an inch (.89 cm.) and less than .425 of an inch (1.08 cm.) at 18 lb. (8.165 kg.) load. The two deformation figures shall be the averages of three individual readings along three axes of the ball and no two individual readings shall differ by more than .030 of an inch (.08 cm.) in each case." The internal pressure of a pressurized tennis ball increases the resilience and rebound of the ball. The core of a pressureless tennis ball is typically designed to be higher in rebound and stiffer than the core of a pressurized tennis ball to compensate for the lack of internal pressure. However, previous attempts to increase the stiffness of a tennis ball core have resulted in a decrease in resilience and rebound of the core, which adversely affects the performance of the tennis ball. The invention relates to a pressureless tennis ball with an improved core. The problem is solved by the teaching according to the independent claims. Particular developments are given in the dependent claims. The invention provides an improved core for a pressureless tennis ball, the core being formed primarily from a composition including rubber and a plastomer defined as a copolymer of ethylene and one of more alkenes containing 4 to 10 carbon atoms. The alkenes of this tennis ball my be selected from the class of butene, hexene, and octene, the plastomer may comprise from 70 to 90.5 % by weight of ethylene and from 9.5 % to 30 % by weight of alkenes. The invention relates to a tennis ball in which the composition includes 100 parts by weight of rubber and 10 to 50 parts by weight of plastomer per 100 parts of rubber. The plastomer should have a specific gravity of 0.86 to 0.91, a melt index of 0.5 to 30, a Shore D hardness of 20 to 50, and a flexural modulus of 68.95 to 689.5 bars. The core is formed from a compound which provides improved stiffness with little or no decrease, and in some cases an increase, in resilience and rebound. More advantages, characteristics and details of the invention and inherent to the same may be derived from the following description of illustrative and preferred embodiments along with the accompanying drawings, in which Fig. 1 illustrates a tennis ball, partially broken away, formed in accordance with the invention; Fig. 2 is an exploded perspective view of the core of the tennis ball; and Fig. 3 illustrates the bonded core. A tennis ball 10 includes a resilient elastomeric core 11 and a felt cover 12. The cover 12 is formed from two dumbbell-shaped pieces 13 of felt which are bonded to the core by adhesive 14. The two pieces 13 of felt are separated by an adhesive seam 15. The core 11 is formed from a pair of hemispherical half shells 16 which are bonded together to form a hollow sphere. Conventional tennis ball cores are molded from a blended compound which includes rubber as the principal ingredient. As used herein the term "rubber" means any natural or synthetic polymer which can be vulcanized or cured so as to exhibit elastomeric properties. The term "rubber" includes natural rubber, polyisoprene, butyl rubber, polybutadiene, etc. and mixtures thereof. Conventional rubber cores also include-additional ingredients such as fillers, dispersants, accelerators, and a vulcanizing agent such as sulfur. The core of this invention differs from conventional cores primarily in the addition of a plastomer. A plastomer is defined as a copolymer of ethylene and one or more alkenes containing from 4 to 10 carbon atoms. The plastomer preferably contains from 70 to 90.5 % by weight of ethlene and from 9.5 to 30 % by weight of alkenes. The plastomer preferably has the following physical properties: specific gravity 0.86 to 0.91 melt index 0.5 to 30 Shore D hardness 20 to 50 flexural modulus 68.95 to 689.5 bars. Suitable materials include ethylene-butene and ethylene-hexene copolymers which are available from Exxon Chemical Co. under the trademark "Exact" and ethylene-octene copolymers which are available from Dow Chemical Co. under the trademark "Engage." We believe that "Exact" plastomers are described in US-A-4,978,717, which is incorporated herein by reference. The compound for making the core of this invention includes 100 parts by weight of rubber and from 10 to 50 parts by weight of a plastomer per hundred part of rubber. Other conventional ingredients can also be included such as fillers and sulfur as the vulcanizing agent. Specific Examples Four core compounds are set forth in Table I and are identified as J1, J2, P3 and P4. J1 and J2 are control compounds which do not contain plastomer. The J1 and J2 compounds are nearly identical. J2 was developed as a slightly harder version of J1 and has a slightly higher level of HS-870 resin, magnesium carbonate, and silica. The table lists the weight of each ingredient in terms of parts per hundred parts of rubber. The size, weight, deformation, and rebound of pressureless cores molded from the compounds are listed at the bottom of Table I. Deformation is a measure of the hardness or stiffness of a tennis ball and is measured using an industry standard testing device, called a Steven's Deflectometer. A tennis ball is placed between two flat parallel plates of the Steven's machine and is preloaded to 1360.77 g compressive load. The instrument is then "zeroed," and an additional 8164.62 g compressive load is applied. The amount the tennis ball deflects due to the additional 8164.62 g load is then recorded as the deformation of the ball. The lower the value, the stiffer the ball. Measurements are made on three orthogonal axes and then averaged. Rebound is a measure of the bounce characteristics of the ball. A ball is dropped from a height of 254 cm, as measured to the bottom of the ball, onto a rigid, granite plate. The maximum rebound height of the ball, as measured to the bottom of the ball, is then recorded as the rebound height of the ball. Three individual measurements are made and then averaged for the final value. The ingredients in Table I other than Exact 4033 plastomer are conventionally used in cores for tennis balls. The core compounds were blended in the conventional manner on a Banbury mixer and molded into half shells which were bonded together to form pressureless hollow cores. For the formulations of Table I, Exact 4033 plastomer was effective for increasing the hardness (decreasing deformation) of the core and simultaneously increasing rebound height. DESCRIPTION SPECIFIC GRAVITY J1 J2 P3 P4 #1 RSS - Natural Rubber .93 100.0 100.0 100.0 100.0 EXACT 4033 Plastomer .88 - - 20.0 40.0 NICHIMEN HS - 870 Styrene 1.05 6.52 7.39 - - PLIOLITE S8B Hi - Styrene 1.05 - - 4.35 4.35 MAGNESIUM CARBONATE 2.24 13.0 13.91 13.0 13.0 SILICA (190 Surf. Area) 2.00 15.2 15.65 15.2 15.2 ZINC OXIDE 5.60 7.0 7.0 8.2 9.3 STEARIC ACID .84 1.1 1.1 1.1 1.1 DPG (Diphenyl-guaindine) 1.20 0.74 0.74 0.8 0.8 DEG (Diethylene - Glycol) 1.12 1.1 1.1 1.1 1.1 MBTS (Thiofide - Accel.) 1.53 1.74 1.74 1.8 1.8 SULFUR (100%) 2.07 6.75 6.75 7.0 7.0 VULKALENT B/C (Retarder) 1.51 1.3 1.3 1.3 1.3 VULKANOX KB (Antioxid.) 1.03 3.04 3.04 2.8 2.8 DISPERGATOR FL (Dispers.) 1.25 3.48 3.48 3.5 3.5 "CORE ONLY DATA" - - - - - SIZE (cm) - 6.1595 - 6.1214 6.1595 WEIGHT (grams) - 50.0 - 47.9 47.1 DEFORMATION (cm) - .93726 - .762 .67818 REBOUND (cm) - 164.084 - 165.862 166.116 Cores made from P3 and P4 compounds were covered with conventional woven felt covers to form pressureless tennis balls and compared with tennis balls made from control cores (J2). The results are listed in Table II.

Claims: A pressure less tennis ball (10) comprising a hollow core (11) and a cover (12), the core being formed from a composition including rubber and a plastomer defined as a copolymer of ethylene and one or more alkenes containing 4 to 10 carbon atoms. The tennis ball of claim 1 in which the alkenes are selected from the class of butene, hexene, and octene. The tennis ball of claim 1 in which the plastomer comprises from 70 to 90.5 % by weight of ethylene and from 9.5 % to 30 % by weight of alkenes. The tennis ball of one of the claims 1 to 3 in which the composition includes 100 parts by weight of rubber and 10 to 50 parts by weight of plastomer per 100 parts of rubber. The tennis ball of one of the claims 1 to 4 in which the plastomer has a specific gravity of 0.86 to 0.91, a melt index of 0.5 to 30, a Shore D hardness of 20 to 50, and a flexural modulus of 68.95 to 689.5 bars.

Inventors: DILLON WILLIAM E, MATHENY JERRY, SIMONUTTI FRANK M, TOLLEY PETER R, DILLON, WILLIAM E., MATHENY, JERRY, SIMONUTTI, FRANK M., TOLLEY. PETER R.
Applicants: WILSON SPORTING GOODS, WILSON SPORTING GOODS COMPANY
Application year: 1996
Main classification: A63B39
IPC codes: C08L21, C08L23, A63B39