CHARGE AIR SYSTEMS FOR TWO-CYCLE INTERNAL COMBUSTION ENGINES

Abstract: A two-cycle internal combustion engine (10, 46, 66, 75, 86) has a motor-assisted turbocharger (13) where the motor (17, 56, 65, 77, 95) is activated by an external power source (18) to operate the turbocharger (13) to apply scavenging and charging air for starting the engine (10, 46, 66, 75, 86). When sufficient exhaust gas energy is available to allow the turbocharger (13) to provide adequate scavenging and charging air, the motor (17, 56, 65, 77, 95) is de-energized to eliminate the need for external power. Thus, the charging system acts as a supercharger during start-up and as a turbocharger during normal running. A control system (19, 57, 68, 78, 88) is connected to the driving motor (17, 56, 65, 77, 95) that receives signals (25) so that power is supplied to the motor (17, 56, 65, 77, 95) during start-up and may also be supplied during low exhaust gas energy levels to maintain a sufficient supply of scavenging and charging air. These signals (25) may come from engine speed, turbocharger speed, intake manifold pressure, throttle position and the like.

Description: Description CHARGE AIR SYSTEMS FOR TWO-CYCLE INTERNAL COMBUSTION ENGINES Technical Field This invention is directed to apparatus and methods of supplying charge air for two-cycle internal combustion engines, including a motor- assisted turbocharger, a motor-driven compressor, or a motor-driven compressor connected in series with a turbocharger compressor. Background Art The most common internal combustion engine in use today is the four-cycle type, either spark ignited or diesel, wherein there is one power stroke for every two revolutions of the crankshaft. This type of engine has a suction stroke by which it can aspirate its own air, and thus it is able to start and run without the aid of an external or auxiliary air supply. In contrast, the two-cycle internal combustion engine does not have a separate suction stroke since there is a power stroke for every revolution of the crankshaft. Consequendy, the two-cycle engine must employ other means of exhausting and charging the cylinder with fresh air after each power stroke has been completed. Typically, two-cycle engines use either an engine-driven compressor or crankcase air compression to force air into the intake ports of the cylinders. Crankcase compression is undesirable due to the tendency to mix lubricant oil present in the crankcase with the air which can cause excessive lubricant oil consumption and increase the amount of pollutants in the exhaust gases. Thus, it is more desirable to use an air compressor driven separately than from the engine to provide the necessary air supply for starting and running the engine. When engine-driven compressors are used, the fuel consumption of the engine is increased by virtue of die horsepower absorbed by the compressor. Adding an exhaust gas-driven turbocharger in series with die engine-driven compressor is a substantial improvement. However, there is still a residual power drain on die engine caused by die engine-driven compressor and its gear train. Clutches between die engine-driven compressor and the engine have been used to disconnect the compressor from die engine when the turbocharger is capable of scavenging and charging e cylinders by itself. However, the addition of a clutch in die compressor drive train adds a very significant amount of cost and complication to the mechanical configuration of die engine. Disclosure of the Invention One very important objective of diis invention is to eliminate die need for an engine-driven compressor on a two-cycle engine by employing a turbocharger wim an internal, integral motor mat can be energized from an external power supply, such as a battery system. The motor can be supplied wim power during cranking of the engine thereby rotating die turbocharger compressor to a speed necessary to force air into the engine intake system to start me engine and permit it to run at idle. The motor remains active as long as the energy level in the exhaust gas in insufficient to allow the turbocharger to scavenge and charge me engine on its own. When the turbocharger is capable of providing an intake manifold pressure higher man me exhaust back pressure on the cylinder, the motor is de- energized and me power drain on me electrical system is eliminated. By suitable control means, the motor can be energized at any time me exhaust gas energy is insufficient to drive me turbocharger at a high enough speed to sustain proper engine operation. One method of control of me motor power supply is to sense me pressure in the engine intake manifold and turn me power on to me motor when the level falls below a predetermined level and vice versa. Odier means of control can also be employed where me motor remains energized at a low power level at all times to maintain the turbocharger rotor speed at a predetermined minimum level. In diis manner, the inertia of me turbocharger rotor is counteracted by the motor torque and the time to accelerate the turbocharger rotor where the engine tiirottle is opened is shortened signifϊcantiy. By substantially reducing this so-called "turbocharger lag," the engine accelerates faster, the vehicle driven becomes more responsive, and undesirable pollutants in die exhaust gases are markedly reduced. In order to aid in die understanding of mis invention, it can be stated in essentially summary form that it is directed to a motor-assisted turbocharger and/or a motor-driven compressor for use on two-cycle intemal combustion engines. The motor drive, which is separate from die operation of the two-cycle intemal combustion engine, permits the starting of die two-cycle internal combustion engine by supplying scavenging and charging air. Thus, it is a purpose and advantage of diis invention to provide a motor-assisted turbocharger where me compressor of the turbocharger is driven mainly by die motor at low speeds and by exhaust gas energy at high speeds. It is a further purpose and advantage of d is invention to supply a motor-assisted turbocharger which aids in the acceleration of the engine from low to high speed in a manner which produces less undesirable products of combustion. The features of the present invention which are believed to be novel are set forth with particularity in me appended claims. The present invention, botii as to its organization and manner of operation, togetiier widi further objects and advantages tiiereof, may be best understood by reference to die following description, taken in conjunction widi die accompanying drawings. Brief Description of e Drawings FIGURE 1 is a diagrammatic cross-sectional illustration of a uniflow-scavenged, two-cycle engine employing a motor-assisted turbocharger for supplying charge air for starting d e engine and operating die engine at low loads and speeds; FIGURE 2 is a diagrammatic cross-sectional view of a crankcase- scavenged, two-cycle engine using a motor-driven compressor to supplement the crankcase air supply for faster acceleration and higher horsepower output; FIGURE 3 is a diagrammatic cross-sectional view of a crankcase- scavenged, two-cycle engine widi a motor-assisted turbocharger used to augment the crankcase compression for higher power output and faster acceleration; FIGURE 4 shows a diagrammatic cross-section of a uniflow- scavenged, two-cycle engine using a conventional turbocharger and motor- driven compressor with their compressors arranged in series for charging and starting of die engine; FIGURE 5 shows a diagrammatic cross- section of a uniflow- scavenged, two-cycle engine using a motor-assisted turbocharger and a motor-driven compressor with tiieir compressors arranged in series for starting and charging the engine; FIGURE 6 shows a diagrammatic cross-section of a crankcase- scavenged, two-cycle engine using a conventional turbocharger and a motor-driven compressor witii dieir compressors arranged in series for charging and starting of die engine; FIGURE 7 shows a diagrammatic cross-section of a crankcase- scavenged, two-cycle engine using a motor-assisted turbocharger and a motor-driven compressor widi dieir compressors arranged in series for starting and charging the engine; FIGURE 8 shows a diagrammatic cross-section of a uniflow- scavenged, two-cycle engine using a conventional turbocharger and a motor-driven compressor, wid their compressors arranged in parallel, and check valves in each compressor oudet duct to prevent backflow of air through die compressor having inferior output pressure; and FIGURE 9 shows a diagrammatic cross-section of a uniflow- scavenged, two-cycle engine using a motor-assisted turbocharger and a motor-driven compressor with their compressors arranged in parallel and check valves in each compressor oudet duct to prevent back flow of air dirough die compressor having inferior oudet pressure. Best Mode for Carrying Out die Invention A first preferred embodiment of d e invention consists of a motor- assisted turbocharger diat has a centrifugal compressor connected to supply air to me intake ports of a two-cycle engine, as illustrated in FIGURE 1. The centrifugal compressor is also connected to be driven by an exhaust gas turbine, mounted on die same shaft, which is connected to receive exhaust gas from d e cylinders of die engine. The turbocharger is provided with an internal motor arranged to provide torque to die turbocharger rotor assembly. Suitable control means are provided to energize the motor even before die engine is cranked so as to supply charge air for starting me engine. The motor remains energized as long as die turbocharger is incapable of supplying scavenging and charging air to maintain proper running of the engine. Referring to FIGURE 1 , a two-cycle intemal combustion engine 10 is shown wim air intake ports 11 in die cylinder wall and exhaust valving 12 in the cylinder head to allow what is commonly termed uniflow scavenging of tiie combustion space. A turbocharger 13 is mounted to accept exhaust gas from the engine cylinders dirough manifolding 14, which expands through d e turbine 15 to drive compressor 16, mounted on die odier end of d e rotor shaft. The turbocharger 13 includes a turbocharger housing 13a having a shaft 101 rotatably mounted in the housing. An exhaust gas turbine scroll 102 and a compressor scroll 103 are mounted on die housing, and a turbine rotor 104 and a compressor rotor 105 are mounted to me shaft 101 for rotation within d e exhaust gas turbine scroll 102 and die compressor scroll 103, respectively. As known to tiiose skilled in the art, exhaust gas from the engine rotates die turbine rotor and the shaft which, in turn, rotates die compressor rotor so that the engine exhaust gas drives die compressor rotor to deliver compressed air to die inlet manifold when die engine is running. Also interposed internally in the turbocharger between die turbine rotor and die compressor rotor is an electric motor 17 arranged to impart driving torque to die compressor rotor when energized from an external power source 18. The power to the motor is turned on, modulated, or turned off by a control means 19 in response to various input signals (generally designated at 25) from operational parameters. These parameters can be engine speed, turbocharger speed, intake manifold pressure, throttle position, and die like. Outside air enters die intake of die turbocharger compressor 20, preferably from an air cleaner (not shown) and is directed to die intake manifold 21 in d e cylinder wall. On d e upstroke of die piston, die exhaust valve 12 closes, die intake ports 11 are covered, and compression of the air charge occurs. Fuel enters the cylinder near top dead center, where combustion occurs, forcing the piston down on die power stroke. When die piston reaches die latter part of the power stroke, die exhaust valve opens allowing blow down of die high pressure exhaust gas into the exhaust manifold, where it flows to d e turbocharger turbine 15. The piston then uncovers die intake port and allows charge air to enter die cylinder, force out die residual exhaust gas, and fill die cylinder widi a fresh charge for a repetition of the process each revolution of d e crankshaft. When die operator desires to start die engine, electric motor 17 is supplied widi power from control means 19 to supply adequate air for engine breatiiing. The turbocharger rotating assembly is then brought up to an adequate speed by electric motor power to provide charge air for starting. When sufficient air pressure is available from the turbocharger compressor, the engine is cranked over by the starting motor. After the engine is started, d e control means senses when the exhaust gas turbine is able to supply adequate pressurization of the intake manifold system without die motor. At that time, the intemal motor 17 can be de-energized allowing die engine to operate at normal speeds and loads. However, at any time the engine is operated at low speed and load or at idling conditions, d e motor is re-energized by an appropriate signal to die control means, in order to maintain the turbocharger operating speed high enough to provide enough charge air to keep the engine running. FIGURE 2 shows anotiier embodiment of this invention wherein an electric motor-driven compressor is connected to die air intake port of a crankcase-scavenged, two-cycle engine. In diis case, the motor is energized to aid in starting and in accelerating the engine. Since d e motor-driven compressor provides more air than can be generated by crankcase compression, additional fuel can be supplied to the cylinders during acceleration and at maximum power demand for enhancing die power output of a given size engine and for shortening the time to accelerate the engine and driven vehicle from low to high speed. The provision of more air during acceleration leads to more efficient combustion of fuel, and dius reduces die amount of pollutants present in the exhaust gas during die acceleration period. Suitable control means are provided to turn on current to die motor when needed. Suitable controls are also provided to maintain the motor-driven compressor at a predetermined minimum speed so as to miiiimize die restriction of air flow to the intake ports that might be present if the centrifugal compressor remains inactive. Referring to FIGURE 2, the engine 22 has a piston 24 which reciprocates up and down in a cylinder under control of crank 26. The crank operates in a closed crankcase 28. The air intake port 30 into the crankcase has a reed valve 32 which allows air only into die crankcase. As the piston moves down, die air in the crankcase which is compressed by the downward motion of me piston moves upward dirough transfer passage 34 into the cylinder. The exhaust port 36 is uncovered at diis position of die piston. Thus, die air scavenges the cylinder and provides a new charge of air. The air is compressed as die piston moves upward and closes off d e exhaust port. As fuel is introduced near to d e top dead center, die spark plug 38 initiates ignition. Rotary compressor 40 is driven by electric motor 42, which receives appropriate signals from control means 44 so that adequate air is supplied to the engine 22. Starting air is required, and acceleration can be enhanced by additional air. The control means 44 receives signals 25 indicating when starting is required and when acceleration is required so d at appropriate power is supplied to die electric motor to suitably drive the compressor 40. A third embodiment of this invention is illustrated in FIGURE 3 where a motor-assisted turbocharger is provided to augment the air supplied by crankcase compression in a crankcase- scavenged, two-cycle intemal combustion engine. The intemal motor in the turbocharger is energized when more power is required for accelerating die engine under load, and for maintaining the speed of the turbocharger rotor at a predetermined πiinimum level. The embodiment of FIGURE 3 has an engine 46, which is the same as engine 22. That is to say it has a transfer passage 48 witii an inlet port which is uncovered by the piston as it moves downward from the top dead center position shown in FIGURE 3. Exhaust port 50 is first uncovered so that high pressure exhaust gas is discharged to exhaust gas turbine 52. The exhaust gas turbine drives rotary compressor 54. The rotary compressor can also be driven by electric motor 56, which is between die turbine and compressor and mounted on die shaft tiierebetween. When mnning, the exhaust gas from the engine is sufficient to drive die exhaust gas turbine 52 witii enough power to drive the compressor 54 to supply adequate air flow through the air intake port and reed valve into die crankcase. However, during starting, the compressor is driven by die electric motor and supplies enough starting air to start the engine. The system can be configured so tiiat additional electric motor power may or may not be needed during times of engine acceleration. Control means 57 is similar to the previously described control means 44 and functions in the same manner. In a fourth embodiment of this invention illustrated in FIGURE 4, an electric motor-driven compressor 58 is provided in series with a turbocharger compressor 60. The air outlet 62 of the motor-driven compressor is connected to the air inlet of the turbocharger compressor. The outiet 64 of d e turbocharger compressor is connected to die air intake system of a two-cycle engine 66. The motor-driven compressor 58 is energized for starting the engine and supplies starting air dirough the open passages of the turbocharger' s centrifugal compressor 60. After starting, the motor-driven compressor 58 assists the turbocharger compressor's capability of supplying charge air to keep the engine 66 mnning at idle and low loads. Suitable control means 68 are provided to turn die motor 70 on when needed or to maintain the motor-driven compressor 58 at a predetermined minimum speed. The operation of die system shown in FIGURE 4 can be enhanced by d e addition of an internal motor in the turbocharger as illustrated in FIGURE 5. Specifically, FIGURE 5 shows a diagrammatic cross-section of a uniflow-scavenged, two-cycle engine using a motor-assisted turbocharger and a motor-driven compressor with their compressors arranged in series for starting and charging the engine. Similar to the embodiment of FIGURE 1 , the turbocharger shown in FIGURE 5 has an intemal motor 65 arranged to impart driving torque to the turbocharger rotor when energized from external power source 18. The power to the motor is turned on, modulated or turned off by control means 68 in response to input signals 25 from operational parameters. The internal motor 65 can be energized during starting to assist in supplying starring air to start die engine, and, in general, to provide additional electric motor power when needed. For example, it may be energized during times of engine acceleration under load or when die engine is operated at low speed and load or at idling conditions to ensure enough charge air is provided to keep die engine running properly. FIGURE 6 illustrates a motor-driven compressor 72 and a turbocharger compressor 74 connected in series, as applied to a crankshaft scavenged, two-cycle intemal combustion engine 75. The engine strucmre is similar to that shown in FIGURE 3 , and the turbocharger has the same connections. However, the compressor 72 driven by motor 76 is separate and series-connected in die air flow. The control means 78 controls motor 76 in response to the type of signals previously discussed. FIGURE 7 illustrates a crankcase-scavenged, two-cycle engine using a motor-assisted turbocharger and a motor-driven compressor with their compressors arranged in series for starting and charging d e engine. The embodiment of FIGURE 7 is similar to tiiat of FIGURE 6 except that the turbocharger is provided witii an intemal motor 77. As in previous embodiments, the intemal motor 77 can be energized when needed or desired to assist in supplying starting air for starting the engine, to provide additional power during times of engine acceleration under load, for mamtaining the speed of die turbocharger rotor at a predetermined minimum level, and die like. FIGURE 8 illustrates a motor-driven compressor 80 and a turbocharger compressor 82 connected in a parallel flow arrangement in which the compressed air from the motor-driven compressor 80 is admitted to the intake duct of d e engine 86 at a point between the turbocompressor 82 and d e engine intake manifold 84, providing nearly instantaneous supercharging of the scavenging system upon demand. When die turbocharger speed of die exhaust gas turbine 85 rises sufficiently to produce a pressure output exceeding that of the motor-driven compressor, d e motor control means 88 will signal the motor 90 to shut off. Backflow of air from either compressor through die other compressor is prevented by die placement of pressure activated reed check valves 92 and 94 or other types of fast-acting valves. Motor control means 88 is provided to command shutoff of the motor-driven compressor when not needed. The embodiment of FIGURE 9 is similar to that of FIGURE 8 except that an internal motor 95 is provided for the turbocharger. Specifically, FIGURE 9 illustrates a uniflow-scavenged, two-cycle engine using a motor-assisted turbocharger and a motor-driven compressor with their compressors arranged in parallel and check valves in each compressor outiet duct to prevent backflow of air through die compressor having inferior oudet pressure. As in previous embodiments, die turbocharger motor 95 can be energized when needed or desired to assist in supplying additional starting air for starting the engine, to provide additional power during times of engine acceleration under load, for maintaining the speed of d e turbocharger rotor at a predetermined level, and die like. This invention has been described in several of its presendy contemplated best modes, and it is clear tiiat it is susceptible to numerous modifications, modes and embodiments within the ability of those skilled in the art and without the exercise of the inventive faculty. Accordingly, die scope of this invention is defined by die scope of die following claims.

Claims: Claims 1. A motor-assisted compressor system for supplying charge air to a two-cycle intemal combustion engine, comprising: (a) a two-cycle intemal combustion engine having at least one cylinder and having an air intake valve or port for each cylinder, and an exhaust valve or port for each cylinder; (b) an intake manifold connected to supply charging and scavenging air to each inlet valve or port; (c) a compressor having a shaft and having a compressor rotor on said shaft, said compressor being connected to said intake manifold to supply air tiiereto; (d) an exhaust manifold connected to said engine, receiving exhaust gas from each cylinder; (e) an exhaust gas turbine having a rotor mounted on said shaft, said turbine being connected to said exhaust manifold, so as to receive exhaust gas from said exhaust manifold to drive said rotor and said shaft; (f) an electric motor being positioned on said shaft between said turbine rotor and said compressor rotor to drive said compressor rotor to supply air to said intake manifold; and (g) control means connected to said electric motor to supply power to said electric motor to drive said compressor rotor to supply charge air to said intake manifold for starting. 2. The motor-assisted turbocharger system of Claim 1 , where said control means is connected to receive signals from said engine so that said control means supplies power to said electric motor to drive said compressor rotor to supply charge air to said intake manifold whenever said turbine is unable to drive said compressor rotor to supply enough charge air to sustain engine operation. 3. The motor-assisted turbocharger system of Claim 1 , wherein said control means is connected to receive signals from said engine so that said control means supplies power to said electric motor to assist said turbine rotor in driving said compressor rotor when the engine is called upon to accelerate under load. 4. The motor-assisted turbocharger system of Claim 2, wherein said control means receives signals corresponding to engine rotative speed, intake manifold air pressure, or engine throttle position for control of said electric motor. 5. The motor-assisted turbocharger system of Claim 3, wherein said control means receives signals corresponding to engine rotative speed, intake manifold air pressure, or engine throttle position for control of said electric motor. 6. A motor-assisted turbocharger system, comprising: (a) an intemal combustion engine, said internal combustion engine having cylinders and pistons widiin said cylinders, said intemal combustion engine having an intake port or valve and an exhaust port or valve for respective admission of air into and exhaust of combustion gas from each cylinder; (b) an exhaust manifold connected to receive exhaust gas from each said exhaust port or valve, an exhaust gas turbine connected to receive exhaust gas from said exhaust manifold; (c) a turbocharger housing, said housing having a shaft theredirough, said shaft being rotatably mounted in said housing, an exhaust gas turbine scroll mounted on said housing, and a turbine rotor on said shaft within said exhaust gas turbine scroll so that exhaust gas rotates said turbine rotor and said shaft, a compressor rotor on said shaft and a compressor scroll mounted around said compressor rotor and mounted on said housing, an inlet manifold connected to receive compressed air from said compressor scroll so that engine exhaust gas drives said compressor rotor to deliver compressed air to said inlet manifold when said engine is running; and (d) an electric motor mounted on said shaft widiin said housing to drive said compressor rotor to deliver compressed air to said inlet manifold when tiiere is insufficient exhaust gas to supply sufficient air to said inlet manifold for charging and scavenging said engine cylinders. 7. The motor-assisted turbocharger system of Claim 6, further including control means for controlling said motor so that said motor is energized to supply adequate air to said intake manifold when there otherwise would be insufficient compressed air for proper engine operation. 8. The motor-assisted turbocharger system of Claim 7, wherein said control means receives signals corresponding to inlet manifold pressure and engine speed for supplying power to said electric motor. 9. The motor-assisted turbocharger system of Claim 8, wherein said control means also receives signals corresponding to the engine operator's desire for engine power in order to control die electric power to said motor. 10. A method of operating a two-cycle intemal combustion engine which has connected thereto a motor-assisted turbocharger, wherein a charging compressor is driven bom by an electric motor and an exhaust gas turbine comprising die steps of: (a) supplying initial scavenging and charging air for starting by energizing die electric motor and mnning die compressor while there is insufficient exhaust gas to supply starting air; and (b) ceasing motor energization after exhaust gas flow is sufficient to drive die compressor to supply adequate scavenging and charging air to the cylinders of d e two-cycle intemal combustion engine. 11. The method of Claim 10, further including d e step of collecting signals corresponding to intake manifold pressure, engine speed, and engine operator's power demand for determining the energization of the electric motor. 12. A motor-assisted turbocharger system for supplying charge air to a crankcase-scavenged , two-cycle intemal combustion engine, comprising: (a) a two-cycle intemal combustion engine having at least one cylinder and having an inlet port or valve for each cylinder and an exhaust port or valve for each cylinder; (b) a closed crankcase wherein die downstroke of d e piston causes air to be compressed; (c) a turbocharger housing, said housing having a shaft dierethrough, said shaft being rotatably mounted in said housing, an exhaust gas scroll mounted on said housing, a turbine rotor on said shaft widiin said exhaust gas scroll so diat exhaust gas rotates said rotor and said shaft, a compressor rotor on said shaft, and a compressor scroll mounted around said compressor rotor and mounted on said housing, said compressor scroll connected to said inlet port or valve to deliver compressed air to said engine cylinders; and (d) an electric motor mounted on said shaft widiin said housing to drive said compressor rotor to deliver compressed air to said intake port or valve to augment the air being compressed in said closed crankcase. 13. The motor-assisted turbocharger system of Claim 12, further including control means connected to said electric motor to energize said electric motor, said control means being connected to said two-cycle internal combustion engine to receive signals therefrom so that said two- cycle internal combustion engine receives air from said compressor scroll to allow additional power to be produced from said engine to achieve faster acceleration by said engine and to operate said two-cycle internal combustion engine so as to reduce exhaust pollutants. 14. The motor-assisted turbocharger system of Claim 12, including control means to supply power to said electric motor to maintain said compressor rotor at a predetermined nr imum speed to overcome resistance to air flow through said compressor rotor when said engine does not need crankcase compression augmented. 15. A motor-driven compressor system, comprising: (a) a crankcase-scavenged, two-cycle internal combustion engine having a crankcase and at least one cylinder witii a piston reciprocating dierein, said crankcase having an air inlet and an air outlet and otherwise being closed, wherein die downstroke of die piston causes air to be compressed in the crankcase; (b) a transfer passage connecting said oudet of said closed crankcase with an intake port in each said engine cylinder; (c) a compressor rotor rotatably mounted widiin a compressor scroll, the outlet of said compressor scroll being connected to die said inlet of said closed crankcase; (d) an electric motor attached to said compressor scroll so as to drive said compressor rotor; and (e) control means connected to said electric motor to supply power to said electric motor to drive said compressor rotor and deliver compressed air to said closed crankcase to augment the air being compressed by d e downstroke of said piston in said closed crankcase. 16. The motor-driven compressor system of Claim 15, wherein said control means delivers power to said electric motor when the engine is called upon to accelerate under load. 17. The motor-driven compressor system of Claim 15, wherein said control means supplies power to said electric motor to maintain said compressor rotor at a predetermined minimum speed to overcome resistance to air flow through said compressor rotor when said engine does not need crankcase compression augmented. 18. A two-stage charge system for two-cycle intemal combustion engines, comprising: (a) a two-cycle internal combustion engine having at least one cylinder witii a piston reciprocating therein and having an intake valve or port for each cylinder and an exhaust valve or port for each cylinder; (b) an intake manifold connected to supply charging and scavenging air to each said intake valve or port; (c) an exhaust mamfold connected to receive exhaust gas flow from each said cylinder; (d) a turbocharger having an exhaust gas turbine arranged to receive exhaust gas flow from said exhaust manifold and a centrifugal compressor having an air inlet and arranged to deliver compressed air to said intake mamfold; (e) a motor-driven centrifugal compressor having a compressor scroll, the outiet of said compressor scroll connected to said air inlet of said turbocharger centrifugal compressor; and (f) control means to supply power to said motor-driven centrifugal compressor to deliver charge air through said turbocharger centrifugal compressor to said intake mamfold of said engine for starting and mamtaining engine operation at low speed and load. 19. The system of Claim 18, wherein said control means de-energizes said motor-driven compressor when said turbocharger is capable of mamtaining engine operation on its own. 20. The system of Claim 18, wherein said motor-driven compressor is energized to augment the air delivered by said turbocharger centrifugal compressor by virtue of being connected in series arrangement so that the horsepower output of said engine can be substantially increased. 21. The system of Claim 18, wherein said control means supplies power to the motor-driven centrifugal compressor to maintain a predetermined nrinimum speed of said motor-driven centrifugal compressor to overcome resistance to air flow being drawn dirough said motor-driven centrifugal compressor by said turbocharger centrifugal compressor. 22. The system of Claim 18, further including control means connected to said electric motor to energize said electric motor, said control means being connected to said two-cycle intemal combustion engine to receive signals therefrom so that said two-cycle internal combustion engine receives air from said compressor scroll to allow additional power to be produced from said engine to achieve faster acceleration by said engine and to operate said two-cycle internal combustion engine so as to reduce exhaust pollutants. 23. A two-stage charge system for crankcase-scavenged, two- cycle internal combustion engines, comprising: (a) a two-cycle intemal combustion engine having a crankcase and at least one cylinder witii a piston reciprocating therein, said crankcase having an air inlet and an air outiet and otiierwise being closed, wherein the downstroke of said piston causes air to be compressed; (b) a transfer passage connecting said outlet of said closed crankcase widi an intake port in each engine cylinder; (c) an exhaust manifold connected to receive exhaust gas from said engine cylinder; (d) a turbocharger having an exhaust gas turbine arranged to receive exhaust gas flow from said exhaust manifold and a centrifugal compressor with an air inlet and an air oudet arranged to deliver compressed air to said air inlet of said closed crankcase; (e) a motor-driven centrifugal compressor having a compressor scroll, the outlet of said compressor scroll connected to said air inlet of said turbocharger centrifugal compressor; and (f) control means to supply electric power to said motor- driven centrifugal compressor to deliver charge air in series dirough said mrbocharger centrifugal compressor to augment the charge air delivered by said mrbocharger centrifugal compressor by virtue of being connected in series. 24. The system of Claim 23, wherein said control means de¬ energizes said motor-driven compressor when said mrbocharger is capable of mamtaining engine operation on its own. 25. The system of Claim 23, wherein said motor-driven compressor is energized to augment the air delivered by said turbocharger centrifugal compressor by virtue of being connected in series arrangement so that the horsepower output of said engine can be substantially increased. 26. The system of Claim 23, wherein said control means is connected to said two-cycle internal combustion engine to receive signals therefrom so that said two-cycle intemal combustion engine receives air from said compressor scroll to allow additional power to be produced from said engine to achieve faster acceleration by said engine and to operate said two-cycle intemal combustion engine so as to reduce exhaust pollutants. 27. A charger for supplying charging and scavenging air to a two-cycle internal combustion engine, comprising: a two-cycle internal combustion engine having at least one cylinder with a piston reciprocating therein and an inlet valve for each cylinder and an exhaust valve for each cylinder; an intake manifold connected to supply charging and scavenging air to each inlet valve; a compressor having a shaft and having a compressor rotor on said shaft, said compressor being connected to said intake manifold to supply charging and scavenging air thereto; an electric motor connected to rotate said shaft to drive said compressor rotor to supply air to said intake manifold; and control means connected to said electric motor to power said motor to drive said compressor rotor to supply compressor air to said intake mamfold whenever d e air supplied to said intake manifold becomes insufficient for proper engine operation to aid in starting and running said two-cycle intemal combustion engine with a minimum of uncombusted fuel to increase power output and efficiency of said two-cycle intemal combustion engine. 28. The charger for supplying charging and scavenging air to a two-cycle intemal combustion engine in accordance with Claim 27 further including: (a) an exhaust mamfold connected to said engine at each said exhaust port, said exhaust mamfold receiving exhaust gas from each said cylinder; and (b) a turbocharger, said mrbocharger having an exhaust gas turbine connected to receive exhaust from said exhaust gas manifold and a mrbocompressor connected to be driven by said exhaust gas turbine, said mrbocompressor being connected to supply charging and scavenging air to said intake mamfold, said motor-driven compressor being connected to also deliver charging and scavenging air to said intake mamfold. 29. The charger of Claim 28 wherein said motor-driven compressor is connected in series to said exhaust gas turbine-driven compressor. 30. The charger of Claim 28 wherein said motor-driven compressor is connected to deliver air to said intake manifold in parallel to said exhaust gas turbine-driven compressor. 31. The charger of Claim 30 wherein mere is at least one backflow preventing check valve in said compressor connections to said intake mamfold. 32. The system of Claim 18, and further including an electric motor in said mrbocharger and connected to said mrbocharger centrifugal compressor to drive said mrbocharger centrifugal compressor to provide increased air supply to said intake mamfold. 33. The system of Claim 32 wherein said control means is connected to said electric motor to energize said electric motor to provide increased air supply to said intake manifold when needed or desired for enhanced engine operation. 34. The system of Claim 23, and further including an electric motor in said mrbocharger and connected to said mrbocharger centrifugal compressor to drive said mrbocharger centrifugal compressor to provide increased air supply to said air inlet of said closed crankcase. 35. The system of Claim 34 wherein said control means is also connected to said electric motor to energize said electric motor to provide increased air supply to said air inlet of said closed crankcase when needed or desired for enhanced engine operation. 36. The system of Claim 28, and further including an electric motor in said mrbocharger and connected to said mrbocompressor to drive said mrbocompressor to provide increased air supply to said intake mamfold. 37. The system of Claim 36 wherein said control means is also connected to said electric motor to energize said electric motor to provide increased air supply to said intake mamfold when needed or desired for enhanced engine operation.

Inventors: HALIMI EDWARD M, MALOOF RALPH P, WOOLLENWEBER WILLIAM E, HALIMI, EDWARD, M., MALOOF, RALPH, P., WOOLLENWEBER, WILLIAM, E.
Applicants: HALIMI EDWARD M, MALOOF RALPH P, TURBODYNE SYS INC, WOOLLENWEBER WILLIAM E, HALIMI, EDWARD, M., MALOOF, RALPH, P., TURBODYNE SYSTEMS, INC., WOOLLENWEBER, WILLIAM, E.
Application year: 1996
Main classification: F02B37
IPC codes: F02B33, F02B37, F02B39, F02B75