SOLUBLE FLUORINATED POLY-P-PHENYLENES

Abstract: Disclosed are poly-p-phenylenes which have perfluoroalkoxy and perfluoroalkyl substituents, their copolymers and the precursors to these polymers. Polymers produced herein are useful as membranes, coatings, fibers and articles.

Description: XI-U-E SOLUBLE FLUORINATED POLY-P-PHENYLENES FIELD OF THE INVENTION This invention concerns poly-p-phenylenes which have perfluoroalkoxy and perfluoroalkyl substituents, their copolymers and the precursors to these polymers, including the perfluoroalkoxy- and perfluoroalkyl- substituted hydroquinones and triflate derivatives, and the corresponding biphenyl systems. Polymers produced herein are useful as membranes, coatings, fibers and articles . TECHNICAL BACKGROUND There is an ever-increasing need in electronic applications for polymeric materials which display enhanced physical properties, especially in the areas of lower dielectric constant, low moisture absorption and low coefficient of thermal expansion (CTE) . Polyphenylenes are highly rod-like materials and are therefore likely to give films with low in-plane CTE. Typical polyphenylenes are highly insoluble, intractable materials and therefore extremely difficult to process into useful products. Thus, it would be useful to develop materials that retain the low CTE but have better processability characteristics. The polymers and copolymers of the present invention melt without decomposition and show good processibility because of their solubility in selected polar organic solvents (e.g., THF) . This allows the casting of films and other shaped articles. In addition, copolymerization with appropriate flexibilizing comonomers could result in improved elongation of these highly rod-like homopolymers while maintaining, to a large extent, the other desirable properties of the backbone. This invention also affords a soluble polymer without the loss of the desired rigidity or an increase in the dielectric constant. Rehahn, et al. , Makromol . Chem. 1-21, p. 1991-2003 (1990) and Tour, et al., J. Amer. Chem. Soc. 113., 2309- 2311, (1991)) disclose that the solubility of p-linked arylenes can be increased by the presence of either some m-linkages in the chain or long alkyl chains attached to the phenyl rings. However, excessive amounts of such linkages or chains may result in the loss of the desirable rigid-rod properties. Rehahn, et al., Makromol. Chem. 191. 1990, p. 1991-2003) disclose that attaching methyl substituents does not increase the solubility of poly-p-phenylene. See, also, Percec et al. , J. of Polymer Sci., Polym. chem Ed. vol 31, 1993, p. 877-1087. See, further, Percec et al., Comprehensive Polymer Science, 1st Supp., G. Allen Ed., Pergamon Press, Oxford, p. 299-385 (1992) for a discussion on the solubilization of polyphenylenes . Marrocco, et al. (U.S. Pat. No. 5,227,457) disclose that increasing the solubility of rigid rod polymers by attaching either groups with molecular weights greater than 300, or between 15 and 300. However, this patent does not teach that the perfluoroalkyl and perfluoroalkoxy are preferred as solubility-increasing substituents, and does not exemplify these substituents. SUMMARY OF THE INVENTION This invention concerns a polyphenylene, comprising repeat units with the formula 0) wherein B is independently -OC r F 2r+ ι or -C q F 2q+1 , where r is 1, 2, 3 or 4 and q is 1, 2, 3 or 4; wherein the total number of repeat units is at least about 10 and provided that (I) is at least about 50 mole percent of said repeat units . It is most preferred if there are about 10 to 125 repeat units. The invention also concerns a compound of the structure: wherein Y is independently selected from the group consisting of H and -S0 2 X; X is selected from the group consisting of OH, alkyl, fluoroalkyl, aryl, Br, Cl, F and I; and each D is independently -OC r F 2r+ ι or -C q F 2q+1 , wherein r is 1, 2, 3 or 4 and q is 2, 3 or 4. In a preferred embodiment of the structure directly above, r is 1. It is also preferred that X be selected from the group consisting of -CH3, -CF3, phenyl and 4-methylphenylene. Additionally, the invention concerns a compound of the structure wherein Q is selected from the group consisting of OH, OS0 2 X, Cl, Br and F; X is selected from the group consisting of OH, alkyl, fluoroalkyl, aryl, Br, Cl, F and 1/ and each D is independently -OC r F 2r+1 or -C q F 2q+1 , wherein r is 1, 2, 3 or 4 and q is 2, 3 or . In a preferred embodiment of the structure directly above, r is 1. It is also preferred that X be selected from the group consisting of -CH3, -CF3, phenyl, 4-methylphenylene and 4-fluorophenylene. DETAILS OF THE INVENTION Incorporation of fluorinated groups onto the backbone of poly-p-phenylenes is a useful way of not only obtaining the desirable physical properties, such as low CTE, low moisture absorption and low dielectric constant, but also improving the solubility and thereby the processibility of polyphenylenes. Applications for such materials include membranes, encapsulated, coated or shaped articles, and fibers. The fluorinated diols and their derivatives are useful as monomers for making these polyphenylenes or copolymers containing these units. One would not generally expect short-chain, fluorinated alkyl substituents to enhance polymer solubility, but surprising increases in solubility have been found with this invention. Because these perfluoroalkyl and perfluoroalkoxy chains contain at most 4 carbon atoms, the substituted poly-p-phenylenes may be made at acceptable costs; longer chains and therefore more fluorine would make the final polymers prohibitive in cost. As taught by Rehahn, et al., Makromol. Chem. 191. 1991-2003 (1990), poly-p-phenylenes with hexyl or longer chains as substituents are completely soluble, whereas substituents of a chain length shorter than butyl are insoluble. As shown in the comparative examples, the methoxy substituted poly-p-phenylene is also insoluble in THF, DMSO, CHC1 3 and DMAc. The polyphenylene of the present invention may contain 1, 3-phenylene linkages provided that the percentage of 1, 3-phenylene linkages does not exceed about 20% of the total number of 1,4 plus 1,3 linkages. Polyphenylene copolymers may also be made, provided that the resulting polymer contains at least 50 mole % of repeat unit I. For example, polyphenylene copolymers may be made containing repeat unit I together with repeat units consisting of 1, -phenylene, 2-methyl-l, -phenylene, 2- (4-fluorobenzoyl) -1, 4- phenylene, 2, 5-bis-trifluoromethyl-l, -phenylene, 2- alkylcarboxyl-1, -phenylene, wherein the alkyl group contains from 1 to 20 carbon atoms, 2, 6-naphthylenyl, and -PhCOPh-. In general, preferred co-monomers for the poly-p- phenylenes can be any para oriented dihalo (preferably chloride), or dihydroxy aromatic monomer. One class of these is with single or C-C connected benzene rings. Examples of these are 4, 4 '-dihydroxy (or dichloro) biphenyl, p-dichlorobenzene, hydroquinone, 4,4'- dihydroxy (or dichloro) p-terphenyl or p-quaterphenyl. Such materials could also be substituted on one or more aromatic rings, for example, phenylhydroquinone and substituted phenyl hydroquinone. Fused aromatic systems are also possible e.g., dihydroxy (dichloro) naphthalene (with 1,4 or 1,5 or 2,6 orientation preferred) . Comonomers can be used up to a point where the resulting copolymer is no longer soluble or otherwise processible (e.g., melt) . Similar compounds but with meta substitution could also be used in relatively small amounts without substantially detracting from the beneficial properties of the rod-like backbone. Examples of such monomers are resorcinol, m-dichlorobenzene, dichloro- or dihydroxy-m-terphenyl, 3, 3 ' -dihydroxy (or dichloro) iphenyl . These monomers could be used up to the point where the properties of the rod-like backbone are adversely affected, e.g., lower modulus and strength, high thermal expansion coefficient. Other potential comonomers are those with connecting groups between aromatic rings. Examples of such monomers which substantially maintain a rod-like backbone would be , 4 '-dihydroxy (or dichloro) phenyl benzamide or , 4 '-dihydroxy (or dichloro) phenyl benzoate. Other linking groups which could be employed are -0-, C=0, S0 2 , C(CF 3 ) 2 , C(CH 3 ) 2 , -S-. Examples of such monomers are 4, 4 '-dihydroxy (or dichloro) diphenyl sulfone, 4, 4 '-dihdroxy (or dichloro) -2, 2-diphenyl hexa fluoropropane, Bisphenol A, 4, 4 '-dihydroxydiphenyl- ether, etc. plus other isomers and 4, 4 '-bis (4-hydroxy- phenoxy) diphenyl sulfone. Such groups should normally be chosen as to not seriously impact the high thermal stability of the polymer. In some cases such linking groups detract from the rod-like character of the backbone because of their non-linear nature, however, in some of these cases their isomers may not due to fact that they have highly rod-like conformations or crankshaft structures . Examples of such monomers are 3, 4 ' -dihydroxy (or dichloro) benzophenone and 3,4'- dihydroxy (or dichloro) diphenylether. Imide or other heterocyclic (e.g., benzoxazole) linking groups can also be employed, however, these will increase the polarity of the backbone. A wide range of copolymers is possible. In principle, any compound of one or several connected aromatic rings (connected either by direct bonding or some suitable linking group such as -0-, -S-, -S02-, -CO-, and =C(CF3)2 is possible provided that the compounds contain the proper functionality to allow incorporation into the polymer chain. Preferably, these comonomers allow rigid, rod-like orientation to be maintained so as to maintain the desired properties. However, a small amount of flexibilizing or kinking linkages may be acceptable or even desirable for optimum polymer properties. It is preferred that the monomers, the substituents they contain, and the linking groups be chosen and used at levels so as to not seriously detract from the thermal stability, rod-like character, or, especially for electronics applications, increase in the polarity of the system (which may increase dielectric constant and/or moisture absorption) . Copolymers of the present invention, illustrated in Examples 17-33, are soluble in contrast to the copolymers of comparative Examples C-F. In contrast to the comparative examples, the perfluorinated alkyl- and alkoxy-substituted poly-p- phenylenes exemplified herein are soluble as shown in Examples 15 through 34. Synthesis of Monomers The fluorinated hydroquinones of the present invention may be prepared from the corresponding 3- (OC r F2 r +ι)phenols or 3- (CqF2q+ι)phenols by an Elb reaction employing potassium persulfate as described by Feiring and Sheppard, J. Org. Chem., vol. 40, 2543 (1975) . 3- (CqF2q+ι)phenols are known in the art and may be prepared as disclosed by Sawada et al., Jpn. Kokai Tokkyo Koho JP 020595335. 3- (OC r F2 r +ι)phenols may be prepared by hydrolysis of the corresponding diazonium compounds generated by reaction of sodium nitrite with l-amino-3- (OC r F2 r +ι)benzenes . 3- Trifluoromethoxyaniline may be prepared starting from 3-aminophenol by reaction with CCI4 and HF as described in Feiring, U.S. Pat. No. 4,157,344. More generally, l-amino-3- (OC r F2 r +ι)benzenes, may be prepared by reaction of 3-nitrophenols with carbonyl fluoride or a perfluoroacyl fluoride in an autoclave at 100°C, followed by reaction with SF4 as documented by Sheppard, J. Org. Chem., vol. 29, 1 (1964) and reduction of the nitro group to amino by known processes. 4, 4 '-dihydroxy-2, 2 '-bis (OC r F2 r +ι)biphenyls may be prepared from 4, '-diamino-2, 2 '-bis (OC r F2 r +ι)biphenyl (Auman and Feiring, U.S. Pat. No. 5,175,367, 1992) by reaction with sodium nitrite followed by hydrolysis of the bis-diazonium derivative. 4, 4 '-dihydroxy-2, 2 '-bis (C q F2q+ι) biphenyls with q > 1 may be prepared from the corresponding 4,4'- diamino-2, 2 '-bis (CqF2q+ι) biphenyls by reaction with sodium nitrite followed by hydrolysis of the bisdiazonium derivative. The diamino compounds may be prepared from 3-bromo- or 3-iodonitrobenzene via reaction with perfluoroalkyliodides in the presence of copper to give 3-perfluoroalkylnitrobenzenes by a method similar to that disclosed in Estes et al., U.S. Patent 5,186,985, followed by hydrazo coupling and benzidine rearrangement (U.S. Pat. 5,175,367) . Alternatively, the 4, 4 '-diamino-2, 2 '- bis (CqF2q+ι)biphenyl compounds may be prepared from 2, 2-dibromo-4, 4 '-dinitrobiphenyls (Rogers et al., Macromolecules 1985, lfi, 1058-1068) by reaction with perfluoroalkyliodides in the presence of copper (in a similar manner to U.S. Pat. 5,186,985) followed by catalytic hydrogenation (or other known hydrogenation method) of the nitro groups to amino groups. It is expected that the longer the perfluoroalkyl chain the lower the resulting yield of product due to steric and other effects. Derivatives of the alcohols (phenols) may be synthesized from the alcohols (phenols) by reaction with the corresponding acid halides or anhydrides . Conditions have been described in Greene and uts, "Protective Groups in Organic Synthesis", 2nd edition, John Wiley & Sons, Inc., New York, 1991, pp. 168-90, or Echavarren and Stille, J. Am. Chem. Soc. 10_2, 1987, p. 5478. Bisphenols as described by (3) below can be prepared according to the procedure found in Horning, et al., Can. J. of Chem. -5_1, p. 2347-2348 (1973) . They are prepared from the diazonium salts of the corresponding benzidines according to the following scheme: In the above structures, R is independently -OCF 3 or -CF 3 . By a repeat unit herein is meant each arylene group contained in the main polymer chain. For instance, repeat units may be 1, -phenylene, 1,3- phenylene, 2, 6-naphthylene. These repeat units may contain substitution on the aryl rings of the arylene groups . The monomers which are used to form the polymer may contribute one or more repeat units . For instance, if a biphenyl compound is used as one of the monomers, each monomer molecule contributes two repeat units to the polymer. Synthesis of Polymers There are various methods of synthesizing poly-p- phenylene known to those skilled in the art. Common methods include the treatment of benzene with AICI 3 /CUCI 2 and coupling of aryl halides via the Ullmann and Fittig reactions. See also H. Marks, et al., Ed., Encyclopedia of Polymer Science and Engineering, 2nd ed., Vol 10, John Wiley and Sons, New York, 1987, p. 673-676. In the examples below, the substituted polyphenylenes are made from substituted hydroquinones via nickel-catalyzed coupling of their bistriflates, as described in V. Percec, et al . , Macromolecules 25., p. 1816-1823 (1992); Percec, U.S. Patent 5,241,044 (1993)or their bis mesylates; V. Percec et al., J. of Org. Chem., Vol. 60, p. 1066-1069 (1995) . The term "triflate" refers to trifluoromethanesulfonate. Following this method, the bistriflate monomer, Ni (Ph 3 P) 2 C1 2 , zinc powder, and tetraethylammonium iodide, and optionally, triphenylphosphine, are placed in a sealed tube and dried under reduced pressure for 10 hours. THF is added via a syringe through the rubber septum, and the mixture is stirred at room temperature for 20 minutes. The color of the mixture gradually changes to a deep red brown, and is then heated at 70°C for 24 hr. After cooling to room temperature the mixture is poured into 200 mL of methanol acidified with HC1, and the precipitate collected by filtration and dissolved in 3 mL of chloroform. After another filtration to remove the zinc powder, the solution is again poured into methanol. The precipitate is again collected by filtration and dried under vacuum. In the following examples, the following abbreviations are used: THF = tetrahydrofuran DMSO = dimethylsulfoxide CHC1 3 = chloroform DMAc = dimethylacetamide Ni(Ph 3 P) 2 Cl 2 = bis (triphenylphosphine) nickel chloride Ph 3 P = triphenyl phosphine mmol = millimole mol = mole eq = equivalent OTf = triflate = trifluoromethanesulfonate OMs = mesylate EXAMPLE 1 Synthesis of Trifluoromethoxyhydroquinone A round bottom flask was charged with 84.4 g (2.11 moles) NaOH in 1.05 L water. The solution was cooled in a ice/water bath and 75 g (0.42 moles) 3- trifluoromethoxyphenol was added. Under vigorous stirring 114 g (0.42 moles) potassium persulfate was added in small portions. The ice bath was allowed to melt, the solution was stirred for 18 hours, and then was acidified by the addition of 165 mL concentrated HC1 and extracted with 2 x 1 L diethyl ether. The combined ether phases were dried over magnesium sulfate and concentrated in vacuo. Distillation gave 24.94 g (0.14 mol, 33.3%) of starting material. The aqueous solution was treated with additional 470 mL of concentrated HC1 and boiled in an oil bath for 0.5 hrs. The cooled solution was extracted with 3 x 1 L of methylene chloride and the combined phases were dried over magnesium sulfate and concentrated on a rotary evaporator to a solid product. Crystallization from hexane gave 15.72 g (80.99 mmol, 19.3%) of a solid. The same compound from other preparations gave after flash-chromatography of 10.26 g (52.86 mmol) with 4:1 hexane/acetone 9.36 g (48.22 mmol) of a solid whose structure is assigned as trifluoromethoxyhydroquinone, X H-NMR (δ, DMSO-d6) : 9.28 (s, 1H) , 9.17 (s, 1H) , 6.82 (d, 1H) , 6.68-6.55 (m, 2H) ; 13 C-NMR (δ, DMSO-d6) : 149.89 (s), 142.01 (s) , 135.92 (s) , 120.42 (q, J=255.7 Hz), 118.06 (s) , 114.93 (s) , 109.51 (s) . EXAMPLE 2 Synthesis of 2-Trifluoromethoxy-1, 4- bis (trifluoromethylsulfonyloxy) -benzene Trifluoromethoxyhydroquinone (2.521 g, 12.99 mmol) was dissolved in 50 mL anhydrous pyridine and cooled with an ice/salt-bath to -10°C. Then slowly 5.1 mL (2.33 eq.) trifluoromethanesulfonic anhydride (triflie anhydride) were added with a syringe. The solution turned dark red and was allowed to warm up to room temperature and stirred for 24 hours. This reaction mixture was poured on water and extracted three times with diethyl ether. The combined organic layers were washed once with water, twice with 10% aqueous HC1, twice with water and twice with saturated NaCl solution. After drying with magnesium sulfate the organic layer was evaporated on a rotary evaporator giving 5.86 g of a yellow oil. After flash chromatography with petroleum ether a colorless liquid product was obtained. The distilled product crystallized. (Yield: 5.362 g, 90.0%) . 19 F-NMR (δ, CDCI3) : -73.74 (TfO) , -72.95 (TfO) , -58.88 (OCF 3 ) . The same compound from other preparations gave i H-NMR (δ, CDC1 3 ) : 7.54 (d, 1H, J=9 Hz), 7.42-7.32 (m, 2H) ; 13 C-NMR (δ, CDC13) : 148.01 (s) , 141.50 (s) , 140.16 (s), 125.09 (s), 121.07 (s), 120.11 (q, J=262.9 Hz), 118.70 (q, J=321 Hz), 118.63 (q, J=321 Hz), 116.31 (s) . EXAMPLE 3 Synthesis of 2-Trifluoromethyl-1, 4- bis (trifluoromethγlsulfonyloxy)benzene This reaction was performed in the same manner as in Example 2 from trifluoromethylhydroquinone. Yield: 67.8%. 19 F-NMR (δ, CDC1 3 ) : -73.74 (TfO), -72.92 (TfO), -61.84 (CF3); 1 H-NMR (δ, CDC13) : 7.70-7.58 (m, 3H) ; 13 C-NMR (δ, CDC1 3 ) : 147.59 (s), 145.22 (s), 127.02 (s), 125.56 (q, J=34.2 Hz), 124.70 (s) , 121.77 (q, J=4.7 Hz), 120.94 (q, J=274 Hz), 118.73 (q, J=321 Hz), 118.46 (q, J=320 Hz); mp: 15.8°C. The same compound from other preparations gave 90% yield. EXAMPLE 4 Synthesis of 2.2 '-Bis ( rifluoromethoxy) -4.4 '-dihydroxybiphenyl 2,2'-Bis (trifluoromethoxy) -4,4'-dihydroxybi¬ phenyl (3.705 g, 10.518 mmol) was dissolved in a solution of 22 mL HCl and 100 mL water and cooled with an ice bath to 5°C. A solution of 1.45 g (21.0 mmol) sodium nitrite in 10 mL water was added so that the temperature remained between 0 and 5°C. This solution was added to a cool solution of 20 mL phosphoric acid and 1.8 L water. After stirring for 5 minutes the orange mixture was heated to the boiling point . Evolution of a gas was observable. After boiling for 10 minutes the mixture was cooled and extracted with diethyl ether. The organic phase was extracted with 2N NaOH soution, the aqueous phase was acidified with 12 SUBSTITUTE SHEET (RULE 25) concentrated HCl and extracted with diethyl ether. The solvent was evaporated. After drying under high vacuum, an orange product was isolated. This product was combined with the product of a second reaction, which was performed in the same manner from 7.99 g (22.68 mmol) starting material. These combined raw materials were purified by a sublimation at 140°C/0.02 mm. It resulted in 7.708 g (65.5% yield) of a slightly yellowish material. 19 F-NMR (δ, DMSO-d6) : - 55.72 (OCF3); 1 H-NMR(δ,DMSO-d6) 10.15 (s, 2H) , 7.18 (d, 2H, J=8.4 Hz), 6.86 (dxd, 2H, J=8.4 Hz, J=2.4 Hz), 6.83 (d, 2H, J=2.4 Hz); 13 C-NMR (δ, DMSO-d6) : 158.23 (s), 148.50 (s), 132.69 (s) , 119.99 (q, J=256.50 Hz), 119.81 (s), 114,29 (s), 107.10 (s); mp: 145°C. EXAMPLE 5 Synthesis of 2, 2 '-Bis (trifluoro- methoxy) -4.4'-dihydroxybiphenyl (3a) Concentrated hydrochloric acid (70 mL) was added to a stirred suspension of the 2, 2 '-bis (trifluoro- methoxy) benzidine (70 mmole, 24.7 g) in water (140 mL) and the mixture thus obtained was cooled to 0°C and treated with a solution of sodium nitrite (10.6 g) in water (20 mL) . After 20 min. at 0°C a solution of sodium tetrafluoroborate (22 g) in water (70 mL) was added, and after 30 min. the product (diazonium tetrafluoroborate) was collected by filtration, washed with a small amount of ice-water and then with 100 mL of ether. The product was dried in vacuum 12 h. Potassium carbonate (3.8 g) was added at 0°C to trifluoroacetic acid (120 mL) , and then the diazonium tetrafluoroborate (13 g) was added. The resultant was stirred at reflux temperature for 28 h. The solution was added to water (300 mL) , and the solid wad collected by filtration and recystallized from ethanol. The slight yellow crystal thus obtained (9.0 g, 73%) λ H NMR: δ 7.02-7.06 (m, 4H) , 7.28 (d, J=9 Hz, 2H) . EXAMPLE 6 Synthesis of 2, 2 '-Bis (trifluoromethoxy) - 4.4 '-bis (trifluoromethylsulfonyloxy) biphenyl 4, 4 '-Dihydroxy-2, 2 '-bis (trifluoromethoxy)biphenyl (7.70 g, 21.7 mmol) was dissolved in 80 mL anhydrous pyridine and cooled to -10°C with an ice/salt bath. 9.1 mL (2.5 eq.) triflie anhydride were added dropwise with a syringe. The solution turned dark-red and precipitation was observed. This precipitate disappeared as the temperature rose to room temperature. The solution was stirred for 16 hours and worked up as described in Example 2. After the chromatography the product was sublimed at 118°C/0.01 mm, and 12.1 g (90.2%) of a white material was obtained. 19 F-NMR (δ, CDC1 3 ) : -73.06 (OTf) , -58.29 (OCF 3 ); 1 H-NMR (δ, CDC1 3 ) : 7.47 (d, 2H, J=8.6 Hz), 7.37 (dxd,2H, J=8.5 Hz, J=2.4 Hz), 7.35 (d, 2H, J=2. Hz); 13 C-NMR (δ, CDC1 3 ) : 149.61 (s) , 147.60 (s) , 133.00 (s) , 128.59 (s), 120.13 (q, J=267), 119.91 (s), 118.77 (q, J=321 Hz), 114.38 (s) ; mp: 73.2°C. EXAMPLE 7 Synthesis of 2, 2 '-Bis (trifluoro- methy1) -4.4 ' -dihydroxybiphenyl This compound was prepared from 2,2'- bis (trifluoromethyl)benzidine using the method in Example 5. The slight yellow oil was obtained (15 g, 74%) . X H NMR: δ 7.00 (d, J=8 Hz, 2H) 7.10-7.27 (m, 4H) . EXAMPLE 8 Synthesis of 2, 2 '-Bis (trifluoromethyl) - 4.4'-bis (trifluoromethylsulfonyloxy)biphenyl 4,4'-Dihydroxy-2, 2 '-bis (trifluoromethyl)biphenyl (4.20 g, 13.04 mmol) was dissolved in 50 mL anhydrous pyridine and cooled to -10°C. Slowly 6 mL (2.7 eq.) triflic anhydride was added and the solution was stirred overnight and allowed to warm up to room temperature. The reaction was worked up as described in Example 2. After chromatography a yield of 5.362 g (70.1%) was obtained. 19 F-NMR (δ, CDC1 3 ) : -73.07 (OTf) , -59.19 (CF 3 ) ; ^-H-NMR (δ, CDC1 3 ) : 7.69 (d, 2H, J=2.5 Hz), 7.55 (dxd, 2H, J=8.6 Hz, J=2.5 Hz), 7.45 (d, 2H, J=8.6 Hz); 13 C-NMR (δ, CDC1 3 ) : 149.27 (s) , 135.82 (s), 133.77 (s), 131.46 (q, J=32.4 Hz), 124.17 (s), 122.46 (q, J=275 Hz), 119.93 (s) , 118.82 (q, J=321 Hz); mp: 48.4°C. EXAMPLE 9 Synthesis of 2, 2 '-Bis (trifluoromethoxy) - 4.4'-Bis (methylsulfonyloxy)biphenyl The aryl mesylates were prepared by the reaction of methanesulfonyl chloride with the bisphenol in pyridine. A 100 mL flask was charged with bisphenol of Example 5 (7.1 g, 20 mmole) and 50 mL of pyridine and 0.1 g of dimethylamino pyridine. Methanesulfonyl chloride (6.9 g, 60 mmole) was dropped to the solution at 0°C under nitrogen. The mixture was stirred at 0°C for 1 h and at 23°C for 12 h. The crude product was collected by adding water and filtration. After recrystallization from ether and hexane (1:1) . The colorless crystals were obtained (6.5 g, 64%) . 1 H NMR: δ 3.24 (s, 6H) , 7.33-7.39 (m, 6H) . EXAMPLE 10 Synthesis of 2.2 '-Bi (trifluoromethyl) - 4.4'-Bis (methylsulfonyloxy)biphenyl This compound was prepared by the same method as for Example 9. Slight yellow crystals were obtained (16.1 g, 72%) . 1 H NMR: δ 3.26 (s, 6H) , 7.36 (d, J=8, 2H) , 7.51 (d, J=8, 2H) , 7.67 (d, J=2, 2H) . EXAMPLE 11 Polymerization of 2-Trifluoromethoxy- 1.4 '-bis (trifluoromethylsulfonyloxy)benzene A 50 mL round bottom flask with reflux condenser was filled under nitrogen with 0.216 g (0.33 mmol) Ni (Ph 3 P) 2 Cl 2 , 1.678 g (25.67 mmol) zinc dust and 0.790 g (3.07 mmol) tetraethylammonium iodide. The flask was evacuated three times and purged with nitrogen. Then 1 mL THF (freshly distil4 oVoVer" Na) was added and the mixture was stirred for 5 minutes . A color change to dark red was observed. Then 1.17 g (2.55 mmol) 2-trifluoromethoxy-1, 4-bis (trifluoromethyl- sulfonyloxy)benzene was added with a syringe. The temperature was raised to 70°C. After 1 hour the oil bath was removed and the suspension was allowed to cool. The reaction mixture was poured into 100 mL methanol acidified with concentrated HCl. The precipitate was filtered off and dried. The solid was dissolved in 10 mL chloroform and filtered. The chloroform solution was poured into methanol acidified with concentrated HCl. After filtration and drying 0.183 g (44.8%) of a white polymer was obtained. GPC (THF, PS Standard) : Mn=7560, Mw=16700; X H-NMR (δ, CDC1 3 ) : 7.8-7.4 (m, broad); 19 F-NMR (δ, CDC1 3 ) : -57.91 (m) , -57.57 (m) ; IR (KBr) : 2952 (w) , 2922 (m) , 2851 (m) , 1617 (w) , 1478 (m) , 1390 (w) , 1266 (s) , 1167 (s) , 818 (m) . The same compound from other preparations gave a weak UV absorption in THF: UV(THF, 1 cm) : λ max = 307 nm; ε = 85. EXAMPLE 12 Polymerization of 2, 2 '-Bis (trifluoromethoxy) - 4.4 '-bis (trifluoromethylsulfonyl xy)biphenyl This reaction was carried out as in Example 11 except that the monomer was dissolved in 4 mL THF and the polymer was redissolved in THF and not in chloroform, after precipitation and drying. Starting materials were 4 mL THF, 0.982 g (1.50 mmol) Ni (Ph 3 P) 2 Cl 2 , 7.49 g (0.115 mol) zinc dust, 3.58 g (13.9 mmol) tetraethylammonium iodide and 6.92 g (11.19 mmol) 2, 2 '-bis (trifluoromethoxy) -4, 4 '-bis (tri- fluoromethylsulfonyloxy)biphenyl in 4 mL THF. Yield: 0.328 g. GPC (THF, PS Standard) : Mn=54500, Mw=99400; i H-NMR (δ, THF-d8) : 8.0-7.4 (m, broad); 19 F-NMR (δ, THF-d8) : -56.49 (m) ; IR (KBr) : 1614 (w) , 1478 (m) , 1391 (w) , 1271 (s), 1264 ( sh) , 1250 (s), 1216 (s), 1167 (s), 820 (m) ; UV (THF, 1 cm) : λ max=302 nm; ε = 76. EXAMPLE 13 Polymerization of 2-Trifluoromethyl- 1.4-bis (trifluoromethylsulfonyloxy)benzene This reaction was carried out as in Example 11 except the polymer was redissolved in THF and not in chloroform after precipitation and drying. Starting materials were 7 mL THF, 0.998 g (1.53 mmol) Ni(Ph 3 P) 2 Cl 2 , 7.76 g (0.119 mol) zinc dust, 3.65 g (14.2 mmol) tetraethylammonium iodide and 8.77 g (19.8 mmol) 2-trifluoromethyl-1, 4-bis (trifluoromethyl¬ sulfonyloxy)benzene. Yield: 0.518 g. GPC (THF, PS Standard) : Mn=12400, Mw= 17300; ! H-NMR (δ, THF-d8) : 8.4-7.5 (m, broad); 19 F-NMR (δ, THF-d8) : -57.52 (m, CF3), -56.24 (m, CF3) , very weak: -73.93 (OTf) , -73.88 (OTf); IR (KBr) : 1617 (w) , 1480 (m) , 1430 (w) , 1428 (w) , 1411 (w) , 1394 (sh) , 1325 (s) , 1292 (m) , 1252 (m) , 1175 (s), 1136 (s), 1087 ( ) , 1069 (w) , 1060 (w) , 1047 (w) , 1026 (w) , 1005 (w) , 900 (w) , 833 (w) , 653 (w) ; UV (THF, 1 cm) : λ max=271 nm; ε = 74. EXAMPLE 14 Polymerization of 2, 2 '-Bis (trifluoromethyl) - 4.4'-bis (trifluoromethylsulfonyloxy)biphenyl This reaction was carried out as in Example 11, except the monomer was dissolved in 4 mL THF and the polymer was redissolved in THF and not in chloroform after precipitiation and drying. Starting materials were 2 mL THF 0.677 g (1.035 mmol) Ni (Ph 3 P) 2 C1 2 , 5.031 g (76.95 mmol) zinc dust, 2.395 g (9.313 mmol) tetraethylammonium iodide and 4.529 g (7.725 mmol) 2,2'-bis (trifluoromethyl) -4,4'-bis (trifluoromethyl¬ sulfonyloxy)biphenyl in 4 mL THF. Yield: 0.814 g. GPC (THF, PS Standard) : Mn=9450, Mw=18800; 1 H-NMR (δ, THF- d8) : 8.27 (s (b) , 1H) , 8.14 (d, 1H, J=7.3), 7.60 (d, 1H, J=7.2); 19 F-NMR (δ, THF-d8) : -57.50 (CF3) , very weak: -73.11 (OTf); IR (KBr) : 1480 (m) , 1422 (w) , 1408 (w) , 1388 (m) , 1313 (s), 1285 (sh) , 1249 (m) , 1174 (s), 1134 (s), 1084 (m) , 1059 (w) , 1047 (w) , 1002 (w) , 916 (w) , 900 (w) , 834 (w) , 681 (w) , 556 (w) ; UV (THF, 1 cm) : λ max=273 ran; ε = 90. COMPARATIVE EXAMPLE A Synthesis of 2-Methoxy-1, 4- bis (trifluoromethylsulfonyloxy) -benzene Methoxyhydroquinone (5.800 g, 46.72 mmol) was dissolved in 180 mL anhydrous pyridine and cooled with an ice/salt-bath to -10°C. Then slowly 19.0 mL (2.4 eq) trifluoromethanesulfonic anhydride (triflie anhydride) were added with a syringe. The solution turned dark red and was allowed to warm up to room temperature and stirred for 24 hours. This reaction mixture was poured on water and extracted three times with diethyl ether. The organic combined organic layer was washed once with water, twice with 10% aqueous hydrochloric acid, twice with water and twice with saurated sodium chloride solution. After drying with magnesium sulfate the organic layer was evaporated on a rotary evaporator giving an orange solid. Sublimation at 74°C/0.05 mm gave 14.54 g (80.1%) of a white solid. MP 69°C. 19 F-NMR (δ, DMSO) : -73.25, -72.23; 1 H-NMR (δ, DMSO) : 7.70 (d, 1H, J=9.1 Hz), 7.62 (d, 1H, J=2.9 Hz), 7.23 (dxd, 1H, J=2.9 Hz, J=9.1 Hz), 3.97 (s, 3H) ; 13 C-NMR (δ, DMSO) : 152.18 (s), 148.82 (s), 137.46 (s), 124.15 (s), 118.26 (q, J=321 Hz), 118.22 (q, J=320 Hz), 113.92 (s), 108.64 (s) , 57.50 (s) . COMPARATIVE EXAMPLE B Polymerization of 2-Methoxy-l , 4 - bis (trif luoromethylsulfonyloxy ) benzene A 50 mL round bottom flask with reflux condenser was filled under nitrogen with 0.430 g (0.657 mmol) Ni(Ph 3 P) 2 Cl 2 , 3.141 g (48.04 mmol) zinc dust and 1.479 g (5.75 mmol) tetraethylammonium iodide. The flask evacuated three times and purged with nitrogen. Then 2 mL THF (freshly distilled over sodium) was added and the mixture was stirred for 5 minutes. A color change to dark red was observed. Then 1.846 g (4.75 mmol) 2- methoxy-1, 4-bis (trifluoromethylsulfonyloxy)benzene dissolved in 3 mL THF (freshly distilled over sodium) was added with a syringe. The temperature was raised to 70°C. After 1 hour the oil bath was removed and the suspension was allowed to cool. The reaction mixture was poured into 100 mL methanol acidified with concentrated HCl. The polymer was washed with a solution of 10% HCl in methanol to get rid of the zinc. Yield was 44.8%. IR (KBr) : 3436 (s) , 2996 (w) , 2952 (w) , 2953 (w) , 2910 (w) , 2831 (w) , 1604 (s), 1569 ( ) , 1480 (s) , 1463 (s), 1419 (m) , 1388 (s), 1306 (m) , 1288 (w) , 1260 (m) , 1238 (s) , 1216 (s), 1179 (m) , 1139 (m) , 1039 (m) , 1027 (m) , 1003 (m) , 944 (w) , 892 (w) , 854 (w) , 813 (m) , 752 (w) , 724 (w) , 703 (w) . The same compound from other preparations gave a TGA onset 442°C, 10% weight loss 456°C. This compound was insoluble in THF, chloroform, DMSO and DMAc. EXAMPLES 15 THROUGH 33 Procedure of Polymerization The same polymerization method was used for Examples 15 through 33 and comparative Examples B through F. A typical polymerization example is provided below, and can be shown as the following scheme: Synthes is of Polymers The monomer 2, 2-bis (trifluoromethyl) -4, 4 ' - di (methanesulfonyloxy) biphenyl (0.837 g, 1.75 mmol) , Ni(Ph 3 P) 2 Cl 2 (0.115 g, 0.175 mmole) Zn powder (0.801 g, 12.25 mmol) , Et 4 NI (0.675 g, 2.63 mmole) and Ph 3 P (0.275 g, 1.05 mmol) were placed in a 125 mL Schlenk tube with a magnetic stirring bar. After sealing the tube with a rubber septum, the contents were dried at 22°C under reduced pressure for 10 h. The evacuation and filling with Ar was repeated four times. 2.0 mL of freshly distilled THF was added via a syringe through the rubber septum. The mixture was stirred at room temperature for 20 min. and during this time the color of the mixture gradually changed deep red brown. The reaction mixture was heated at 70°C oil bath for 24 h. After cooling to room temperature the mixture was poured into 200 mL of methanol acidified with HCl. The precipitate was collected by filtration and dissolved in 3 mL of CHC1 3 . The solution was filtered to remove Zn powder and poured into methanol. The precipitate was collected by filtration and vacuum dried. The yield was 0.42 g (83%) . Mn (GPC) = 4690, Mw/Mn = 2.4. Table 1 illustrates the solubility of the homopolymers and copolymers of the present invention. Numerical data for Mn and Mw/Mn indicates polymers sufficiently soluble in THF for determination by GPC. temperature at 10% weight loss recorded by Tg at a heating rate of 20°C/min. in N 2 . (Perkin Elmer DSC 7)

Claims: What is claimed is: 1. A polyphenylene comprising repeat units with the formula (D wherein each B is independently -OC r F 2r+1 or _ CqF 2 q +1 , where r is 1, 2, 3 or 4 and q is 1, 2, 3, or 4 wherein the total number of repeat units is at least about 10, and provided that (I) is at least about 50 mole percent of said repeat units. 2. The polyphenylene as recited in Claim 1 wherein the total number of repeat units is about 10 to about 125. 3. The polyphenylene as recited in Claim 1 wherein r is 1 and q is 1. 4. The polyphenylene of Claim 1 wherein such polyphenylene contains 1, 3-phenylene linkages, provided that the percentage of 1, 3-phenylene linkages does not exceed about 20% of the total number of 1,4 plus 1,3 linkages. 5. A compound of the structure wherein Y is selected from the group consisting of H and -S0 2 X; X is selected from the group consisting of H, alkyl, fluoroalkyl, aryl, Br, Cl, F and I; and each D is independently -OC r F 2r +ι or ~C q F 2q+ -., where r is 1, 2, 3 or 4 and q is 2, 3 or 4. 6. The compound as recited in claim 5 wherein r is 1. 7. The compound as recited in claim 5 wherein X is selected from the group consisting of -CH 3 , -CF 3 , phenyl or 4-methylphenylene. 8. A compound of the structure wherein Q is selected from the group consisting of OH, OS0 2 X, Cl, Br and F; X is selected from the group consisting of H, alkyl, fluoroalkyl, aryl, Br, Cl, F and I; and each D is independently -OC r F 2r+1 or -CqF 2q+1 , where r is 1, 2, 3 or 4 and q is 2, 3 or 4. 9. The compound as recited in claim 8 wherein r is 1. 10. The compound as recited in claim 8 wherein X is selected from the group consisting of -CH 3 , -CF 3 , phenyl or 4-methylphenylene. 11. A copolymer comprising repeat unit (I) of claim 1 and one or more other repeat units, provided that the repeat unit (I) comprises at least 50 percent of the total repeat units. 12. The copolymer as recited in claim 10 wherein the other repeat units are para oriented aromatic groups. 13. The copolymer as recited in Claim 11 wherein such copolymer contains 1, 3-phenylene linkages, provided that the percentage of 1, 3-phenylene linkages does not exceed about 20% of the total number of 1,4 plus 1,3 linkages. 14. The copolymer as recited in Claim 12 wherein the other repeat units are selected from the group consisting of 1, 4-phenylene, 2-methyl-l, -phenylene, 2- (4-fluorobenzoyl) -1, 4-phenylene, 2, 5-bis- trifluoromethyl-1, 4-phenylene, 2-alkylcarboxyl-l, 4- phenylene, wherein the alkyl group contains from 1 to 20 carbon atoms, 2, 6-naphthylenyl, or wherein Z is -C(=0)NH-, C=0, -C(=0)0, 0, S, S0 2 , 3,4*- diphenylene, 3, 3 '-diphenylene, C(CI-3)2, C(CF3)2- 1, 4 'phenylene, 4, 4 '-diphenylene, or nothing.

Inventors: AUMAN BRIAN CARL, FEIRING ANDREW EDWARD, GROB MARKUS CHRISTIAN, PERCEC VIRGIL, AUMAN, BRIAN, CARL, FEIRING, ANDREW, EDWARD, GROB, MARKUS, CHRISTIAN, PERCEC, VIRGIL
Applicants: DU PONT, E.I. DU PONT DE NEMOURS AND COMPANY
Application year: 1996
Main classification: C08G61
IPC codes: C07C39, C07C43, C07C309, C07C317, C08G61