Improvements in biocidal compositions

Abstract: A composition, eg a water-based polymer emulsion, cosmetics and the like, is preserved against microorganism growth, by incorporation of from 5-1000ppm of an inorganic biocidal component which comprises a sparingly soluble silver compound deposited on a synthetic oxidic support.

Description: The present invention concerns biocidal compositions. More especially, it concerns compositions comprising a silver compound supported on an oxidic support. Many proposals have been made to utilise the antimicrobial action of silver and silver compounds since the Romans discovered the bactericidal or bacteriostatic properties of silver drinking vessels. We have previously described (EP 251 783 A) an antimicrobial composition comprising an antimicrobial silver compound deposited on an inert oxidic support. The preferred composition is described as AgCl deposited on a support such as titania. The silver compound is deposited at a loading of 1-75% by weight of the support material, particularly at a loading of 15-25% by weight, that is 0.99%-42.9% silver compound on the basis of the composite itself and assuming that the silver species is silver chloride. This antimicrobial material has been marketed and sold under the trade mark "JMAC". JP 2-268103 (Kanebo and Tanaka) is a later disclosure of similar materials. US 5,180,585 (Jacobson et al ), EP 444 939 (Hagiwara Research Corporation and Japan Electronics Materials Corporation), EP 427 858 (Kanebo and Tanaka), DE 44 25 378 (BASF), WO 95/10940 (Du Pont) and JP 4268398 (Kao Corp) also disclose antimicrobial materials. The said EP 251 783 teaches the use of the antimicrobial material as a component of a coating system, particularly for medical devices such as catheters, or for impregnating plastics objects. EP 251 783 teaches that the antimicrobial material is to be incorporated into a polymer in an amount of 5-60% by wt. Furthermore, it teaches the use of the composition to provide an antimicrobial effect into the environment encountered during use, and not primarily as protection of the device or composition into which it is incorporated from the environment itself, although the levels of material to provide the duty required will certainly protect the system from the environment. We have now discovered that compositions comprising the JMAC product, show a surprising activity as biocidal and/or preservative components in a variety of materials, at concentrations very much lower than those previously recommended. The present invention provides a composition protected against microorganism growth, especially against bacteria, yeasts and moulds, comprising a biocidal component which is a sparingly soluble silver compound deposited on a synthetic oxidic support at a loading of 1-75% by weight of the support, characterised in that said biocidal component is dispersed in said composition in an amount of from 5-1,000ppm based on the total weight of the composition. The actual concentration of the biocidal component depends upon the nature of the major component of the composition, and may be determined by routine testing. In some preferred embodiments of the present invention, concentrations are from 10-600ppm, for example from 10-50ppm of the biocidal component. The biocidal component is conveniently that marketed by Johnson Matthey PLC as "JMAC", but may be any similar material. Preferred silver compounds are silver chloride, although silver iodide, phosphate, hydroxide, carbonate, bromide, acetate, citrate, lactate, salicylate and stearate, as well as mixtures thereof with one another or with other silver compounds may be used. Preferred supports are titania and other stable oxidic supports comprising an oxide or hydroxide or comprising an oxy-anion species such as phosphate or sulphate. The biocidal component of the invention may be prepared in the same manner as described in the above-mentioned EP 251 783. The biocidal composition may usefully be surface modified, that is, surface coated or treated to provide desired physical and/or chemical properties to improve performance in the composition. For example, the biocidal component may be surface coated with a polymer such as PVA, PEG or PVP to provide a chemical and/or physical pathway for silver. The composition of the invention may incorporate one or more diluents, adjuvants or other components, eg odour control substances, colouring or thickening substances, that either have no substantial adverse effect on the biocidal properties of the silver containing component or have a beneficial effect. For example, other biocides may be incorporated, or a surfactant. It has been found that certain surfactants have a particularly and unexpectedly beneficial effect on the preservative properties of the biocidal component. An especially preferred surfactant is sodium dioctyl sulphosuccinate (hereinafter called "DOSS"), which may be purchased from a variety of sources. This substance is reported to have slight bactericidal properties and to enhance the activity of phenolic and mercurial disinfectants, but appears to show a remarkable synergy with the silver-containing biocidal component. One of the properties of DOSS is to act as a thickener; in general, we have found that most alternative thickeners, including the commonly used xanthate gums, tend to adversely affect the silver-containing biocidal component. In a preferred embodiment, the biocidal component is suspended in a concentrate composition, eg containing 1-15wt% of biocidal component, together with about 15wt% of a DOSS solution, the balance being water. The DOSS solution may be in a glycol solvent, but other solvents, including alcohols, such as isopropyl alcohol or ethanol, may be used. For example, the DOSS may be present as a 60-70% by weight concentration in an alcohol/water or glycol/water mixture. Such a concentrate composition forms a part of the present invention. The concentrate composition is then available for dispersing into the final composition, at the desired concentration. Another suitable concentrate composition according to the invention is an emulsion, either of the water-in-oil or the oil-in-water type, in which the biocidal component is dispersed in one of the phases. The emulsion can then, in turn, be dispersed into the desired material to be preserved. It may be appropriate, for some materials, for the emulsion to be broken at this stage. The biocidal component is remarkably non-toxic for higher life forms, whilst being efficacious against a wide variety of micro-organisms, including bacteria, yeasts and moulds. This permits safe handling of the concentrate without excessive precautions, and demonstrates a remarkable contrast to prior existing preservatives in the art, which are all toxic organic compounds. The biocidal component remains effective at, on average, significantly lower concentrations in the final composition than most organic preservatives; the few organic preservatives that are effective at or around 5ppm are extremely toxic in concentrated form. The preserved compositions may be primarily a polymer or polymer solution or emulsion, for example a natural or synthetic latex, which may be intended for foaming to form a carpet backing, for coating or finishing fibres, fabrics or papers. The biocidal component may be incorporated into steam vulcanised latexes. Other compositions of particular interest, and in which the biocidal component is effective, are cosmetics, both "leave on" and "rinse off" type cosmetics, which can be subject to undesired bacterial growth, shampoos, sun-screens, water-based adhesives and paints, and detergent systems or liquid soaps. The composition may be, in a particular embodiment, a printing ink (whether or not pigmented) which may be printed or coated onto paper or plastics film packaging, for example to form a food packaging which inhibits microorganism growth at the interface between the packaging and a food product. In another embodiment of the invention, the biocidal component is incorporated into a moulding, extruding or spinning plastics or polymeric composition, in sintered, foamed or blown compositions, in an amount of up to 0.1% by wt; this is very much lower quantity than that taught in the EP 251 783 of 5 to 60 wt%, exemplified by a 15-40 wt% concentration for a 20% AgCl on TiO 2 biocidal component. To demonstrate the synergistic effect of the combination of commercial JMAC powder (20% silver chloride, 80% titanium dioxide) and DOSS, tests were carried out to compare the Minimum Inhibitory Concentration (MIC) of the powder as a dry solid (product 1), a combination of JMAC and DOSS (10% JMAC powder, 9% DOSS, 2.25% alcohol and 78.75% water - product 2), a concentrate composition according to the invention, and a commercial DOSS solution (70% DOSS, 15% water and 15% polyethylene glycol - product 3), for a wide variety of microorganisms. The results are shown below in the Table, from which it can readily be seen that although the JMAC powder (product 1) shows the lowest MIC, ie is the most potent, and the DOSS solution (product 3) has relatively little potency, the JMAC + DOSS mixture (product 2) is surprisingly effective given that the concentration of JMAC powder is only 10% of product 1. That is, the actual concentration of biocidal silver is much reduced in product 2 and a MIC of 400 becomes the equivalent to 40ppm of JMAC powder (product 1). This 10-fold equivalent reduction is shown in the brackets for product 2 in the Table. ORGANISM MIC in ppm Product 1 2 3 Bacteria S Aureus NCTC 10788 160 400 (40) 8000 S edidermis biotype 3 160 400 (40) 4000 Lactobacillus buchneri 160 400 (40) 4000 PS aeuginosa NCTC 6749 160 400 (40) 64000 E coli ATCC 8739 160 400 (40) 32000 Klebsiella pneumoniae ATCC 13315 160 400 (40) 32000 Serratia marcescens NCTC 1377 160 400 (40) 16000 Listeria monocytogenes NCTC 10357 160 400 (40) 4000 B subtilis NCTC 3160 160 400 (40) 8000 B cereus NCTC 7464 160 400 (40) 32000 Yeasts C albicans NCYC 597 160 400 (40) - C albicans NCPF 3179 160 400 (40) 1000 C parapsilosis 160 400 (40) - C bordinii 160 400 (40) 16000 Sacc cerevisiae NCYC 200 160 400 (40) 16000 Sacc rouxii NCYC 381 160 400 (40) 16000 Pink yeast 80 400 (40) - Oidium sp 80 400 (40) 16000 Moulds Aspergillus flavus >160 - 16000 Aspergillus fumigatus IMI 134735 >160 - 4000 Aspergillus niger IMI 17454 160 1600 (160) 8000 Aspergillus glaucus 160 400 (40) 8000 Moulds Penicillium notatum >160 400 (40) 4000 Cladosporium herbarum >160 400 (40) 4000 Trichothecium ciride >160 400 (40) 4000 Acternaria alternata >160 400 (40) 16000 Myrothecium verruccaria >160 400 (40) 16000 Verticillium psalliotae >160 400 (40) 8000 The invention will now be described with reference to the following examples of compositions according to the invention. EXAMPLE 1 100g of commercial JMAC powder, containing 20% AgCl on titania, was mixed with 150g of DOSS in 70% mixture by vol in propylene glycol/water, and the mixture diluted with 750g water. A concentrate suspension was obtained which is safe to handle, being non-irritant and non-sensitising to healthy human skin. The concentrate was admixed, in an amount of 20ppm, with a commercial leave-on facial cream. The final composition retained its colour and "feel" and was preserved, as tested by an established BP protocol, against challenge by a variety of microorganisms. EXAMPLE 2 The concentrate of Example 1 was added, at a concentration of 600ppm, to a commercial water-based white emulsion paint. No colour change could be detected. The paint was preserved against microorganism growth when challenged with a variety of moulds.

Claims: A composition protected against microorganism growth, comprising a biocidal component which is a sparingly soluble silver compound deposited upon a synthetic oxidic support at a loading of 1-75% by wt of the support, characterised in that said biocidal component is dispersed in said composition in an amount of from 5 to less than 1,000ppm based upon the total weight of the composition, and wherein said biocidal component optionally has a surface coating of a polymer. A composition according to claim 1, wherein the concentration of biocidal component is in the range 5-600ppm. A composition according to claim 2, wherein the concentration of biocidal component is in the range 10-50ppm. A composition according to any one of claims 1 to 3, wherein the composition is a leave-on or rinse-off cosmetic. A composition according to any one of claims 1 to 3, wherein the composition is a water based polymer emulsion. A composition according to claim 1, wherein the composition is a plastics or polymeric composition. A composition according to any one of the preceding claims, wherein the biocidal component is silver chloride deposited on titania. A composition according to claims 1 to 5 or claim 7 as dependent upon any one of claims 1 to 5, wherein the composition comprises a biocidal concentrate wherein said biocidal concentrate comprises a) 1-15% of a biocidal component which is a sparingly soluble silver compound deposited upon a synthetic oxidic support; b) about 15wt% of a sodium dioctyl sulphosuccinate solution which contains 60-70wt% sodium dioctyl sulphosuccinate; and c) the balance being water.

Inventors: BRUNT KEITH DOUGLAS, CORBETT RICHARD JOHN, MURPHY DENNIS, WOOD PHILIP NORMAN, BRUNT, KEITH DOUGLAS, CORBETT, RICHARD JOHN, MURPHY, DENNIS, WOOD, PHILIP NORMAN
Applicants: CLARIANT FINANCE BVI LTD, CLARIANT FINANCE (BVI) LIMITED
Application year: 1996
Main classification: A01N59
IPC codes: A61Q17, C09D5, A61Q19, A01N59, A61K8