SOLDER-HOLDING CLIPS FOR APPLYING SOLDER TO CONNECTORS

Abstract: An array and method of forming an array of solder-holding clips (17) is provided, suitable for fabrication by automatic progressive stamping techniques, and for ganged application to a corresponding array of terminal pins (33) of an electrical device, for soldering such pins (33) directly to the conductive pads (41) or internally plated holes (35) of a substrate, or to provide a lead connecting such pins (33) to a substrate.

Description: Solder Holding Clips for Applying Solder to Connectors The present application claims the benefit of prior provisional application Serial No. 60/006,205 filed November 3, 1995, in the names of Joseph Cachina, Jack Seidler, and James R. Zanolli, entitled "SOLDER-HOLDING CLIPS FOR APPLYING SOLDER TO CONNECTORS OR THE LIKE. " BACKGROUND OF THE INVENTION The present invention concerns apparatus and methods for joining connectors or other electrical components, having solder-less pin-type or other terminals, to substrates, such as printed circuit boards, or to other components. When joining a multi-terminal component, such as a connector, to a substrate by soldering, particularly a substrate with internally plated holes, special provisions have often been required, such as shown in U.S. patents Nos. 4,597,625; 4,802,862; 4,883,435; 5,139,448; and 5,334,059. Such components have terminals which do not carry solder, so that these situations have generally required special means for providing solder to the component terminals and to contact pads on the substrate, and/or to the electro¬ plated lining of holes in the substrate. One approach to providing solder to the component terminals and contact pads is to provide solder paste in and around the particular area, such as a hole. However, this approach generally does not provide a sufficient volume of solder to properly join the component terminals and contact pads. Such connectors commonly have their pins gold-plated, which must then interface gold-to-gold with gold plating on the substrate. Accordingly, the connectors cannot be wave soldered, and are commonly either hand-soldered or have solder doughnuts placed on each terminal pin and then reflowed with hot air. For connectors with a large number of terminals, this assembly method is costly. The present invention provides a simple and inexpensive way of applying solder in such situations, which may readily be automated, without requiring separately applying solder paste to the component terminals or to the plated holes or contact pads of the substrate. SUMMARY OF THE INVENTION According to the present invention, an array of solder- holding clips is provided, which is readily applied manually or by automation to a corresponding array of connector or other component terminals, facilitating joining such terminals to the contact pad and in- hole plating of a substrate or like device. The present invention will become more apparent from the following Brief Description of the Drawings and Description of Preferred Embodiments. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a plan view of a fragmentary length of a blank for producing an embodiment of the present invention; Figure 2 shows a plan view of a fragmentary length of a finished product according to the present invention, using the blank of Fig. 1 ; Figure 3 shows a cross-sectional view of Fig. 2 taken along line 3-3 thereof; Figure 4 shows a plan view of a fragmentary length of an embodiment of the present invention joining a connector having pin terminals to a substrate; Figure 5 shows an enlarged cross-sectional view of an embodiment of Figure 4 taken along line 5-5 thereof; Figure 6 shows a cross-sectional view of an embodiment of the present invention similar to Fig. 5, after ref low of the solder and breaking away of the carrier strip; Figure 7 shows a cross-sectional view similar to Fig. 5, of another embodiment of the present invention, with the solder-holding clip in a different position; Figure 8 shows a plan view of a fragmentary length of a blank for producing a modified form of the present invention; Figure 9 shows a plan view of a fragmentary length of a solder-holding clip array using the blank of Fig. 8; Figure 10 shows a cross-sectional view of Fig. 9 viewed along line 10-10 thereof; Figure 1 1 shows a plan view of a fragmentary length of the clip holder arrangement of Fig. 9 joining a connector to a substrate; Figure 12 shows an enlarged cross-sectional view of Fig. 1 1 viewed along line 12-12 thereof; Figure 13 shows a fragmentary plan view of a modification of the device of Fig. 12, adapting it to connect to a second substrate; Figure 14 shows a side view of the device of Fig. 13; Figure 15 shows a plan view of another embodiment of the present invention; Figure 16 shows a cross section of the embodiment of Figure 15 viewed along line 16-16 thereof; Figure 17 shows a fragmentary top view of Figure 16 viewed along the line 17-17 thereof; Figure 18 shows the device of Figure 15 assembled on a pair of connectors; Figure 19 shows an alternative embodiment for surface mounting a connector on a substrate; Figure 20 shows a plan view of another embodiment of the present invention; Figure 21 shows a perspective view of a portion of the device of Fig. 20; Figure 22 shows the device of Fig. 20 positioned between a connector and a circuit board, prior to solder reflow; Figure 23 shows the device of Fig. 22, after solder reflow; and Figure 24 shows an elevational view of another embodiment of the present invention. DESCRIPTION OF PREFERRED EMBODIMENTS Figs. 1 -6 shows one embodiment of the present invention. As seen in Fig. 1 , a long flat strip 1 1 of electrically conductive material such as copper or beryllium copper is stamped into the shape of the intermediate blank shown. This is preferably done by progressive stamping to produce an array of a large number of repeated blanks 17 for one form of clip-holder according to the present invention. Alternatively, the strip 1 1 need not be formed from electrically conductive material, since the solder portions attached to the clips provide the necessary conductivity to electrically connect a terminal to a substrate or other component. The strip 1 1 is formed with a longitudinally extending carrier section 15 having customary indexing or sprocket holes 13 spaced along its length, to aid in moving the strip in successive steps through a progressive stamping machine. The carrier strip 15 is integral with individual clips 17 extending laterally therefrom at regular intervals therealong, spaced correspondingly to the spacing of terminals or pins on the electrical connectors with which the clips 17 are to be used in the manner described below. By way of example, the clips 17 may be spaced with a pitch of 0.05 or 0.100 inch. Integrally formed with the carrier strip 1 5 are a pair of spaced fingers 19 on each clip, joined to the carrier strip 1 5 by a connecting piece 21 , which has a notch 23 formed therein to permit the carrier strip 15 to be readily broken away or otherwise separated from the sequence of clips 17. The fingers 19 are spaced apart a distance d coordinated with the width of the pins or terminals of the circuit element 31 (see Figs. 4 to 6) with which the clip 17 is used. As seen in Figs. 2 and 3, a solder mass 25, preferably in the form of a section of solder wire, is placed across the pairs of fingers 19, which are then rolled partially around the solder mass 25, sufficiently to hold the solder in place. This is readily fabricated in the course of the progressive stamping, by laying a solder wire 25 (which preferably includes a solder flux) across a number of the clips 17, curling the fingers 19 around the solder wire 25 as shown in Figs. 2 and 3, and cutting away the solder in the area between the clips 17, leaving a solder mass 25 held by each pair of fingers 19, and of a volume appropriate for the required soldering action. In use, as shown in Figs. 4 and 5, a connector or other circuit component 31 having a plurality of aligned terminals or pins 33 is passed through correspondingly spaced internally electro-plated holes 35 of a substrate 37. While the substrate 37 is illustrated as oriented vertically in Fig. 5, it will be understood that it may be horizontal or with other orientations, as may be appropriate. A ganged strip of clips 17 of which a portion is shown in Fig. 2, with a number of clips corresponding to the number of component terminals to be soldered to the substrate 37, is then placed over the array of connector terminals 33 as illustrated in Fig. 4. For example, if the component 31 has 21 terminals in alignment, a section of the clip array of Fig. 4 having 21 clips will be applied over the component terminals 33 as shown, and severed from the remainder. The separation of the fingers 19 of each clip is selected so that there will be a frictional engagement between each clip 17 and its corresponding connector terminal 33, so that the strip of clips will be retained in the position shown in Figs. 4 and 5 during subsequent operations. It will be understood that where the component 31 has two or more rows of terminals, each row of terminals of the component 31 may be provided with a strip of the clips of Fig. 4, although only one row is shown in Figs. 4 and 5. Then, heat is applied to the solder, as by heated air or other conventional means, which causes the solder to reflow and to be drawn by capillary action into the space between the terminal 33 and the sides of the plated substrate hole 35. The hole 35 has a metallic surface, as by being electro-plated on its interior, as indicated at 39. The plating may extend around onto the flat surface of the substrate 37 to form contact pads, as illustrated at 41 . Normally, a slight space 43 is left between the terminal 33 and the plating 39 of the substrate hole 35, into which the molten solder will be drawn. In normal practice this space may not be deliberately provided, since the customary slight irregularities in formation of the component terminal or the electro¬ plating 39 in the hole 35 will permit the molten solder to flow therebetween to bond the terminal 33 to the electro-plated layer 39, as indicated in Fig. 6. After the soldering is completed, the carrier strip 1 5 is broken away from the individual clips 1 7 at the breakaway notches 23, leaving the clips 17 in place but soldered to the component terminal, the plating of the hole, and to the contact pad 41 . If desired, the carrier strip may be broken away before the soldering is accomplished, although this is not preferred. Figure 7 shows an alternate way of using the clips of Figs. 2 and 3. In this instance, a connector or other component 31 a is shown having two rows of terminal pins 33 instead of one row as shown in Figure 5. In this instance the clips 17 are positioned on the component pins 33 before the component pins 33 are inserted into the substrate 37, and are positioned between the component 31 a and the substrate 37. Heat is supplied as in the case of Figures 5 and 6 to join the pins 33 to the plated hole 39 of the substrate by soldering. Figures 8 through 1 2 show a modified form of the present invention. As seen in Figure 8, the blank has a carrier strip 1 1 5 with indexing holes 1 13 similar to Figure 1 . Extending laterally from the carrier strip 1 1 5 are the individual solder-holding clips 1 17. As seen in Figure 8, each clip blank 1 17 is joined to the carrier strip 1 15 by a connecting piece 121 having a breakaway notch 123. The individual clip blank 1 17 includes a body portion 147 having slits 149 extending adjacent the edges of the body portion 147 to form fingers 1 19 integral at one end with the body portion 147. As indicated in Fig. 9, a solder wire 151 (preferably including a solder flux) is laid over the successive body portions 147 of a portion of the array of clips 1 17 as the array moves along the progressive stamping apparatus. As seen in Figs. 9 to 1 1 , the fingers 1 19 are then curled around the solder wire 1 51 to hold it on the body portions 147. After the solder wire 1 51 is applied and held by the fingers 1 19, holes 145 are formed as seen in Fig. 9, as by punching through the clip bodies 147. At the same time, the solder wire 151 is separated into two segments straddling each hole 145 and a gap 153 is made in the solder wire 1 51 between adjoining clip bodies 147 as seen in Figs. 9 and 1 1 . In this way, each body portion 147 carries two solder masses 125, straddling its hole 145. The holes 145 are dimensioned to engage the component terminals 133 frictionally, to position a solder mass on either side of the respective terminal 133 as shown in Fig. 1 1 . In this way the array of clip bodies is retained on the component terminals 133. The solder masses 1 25 remaining held by each clip body 147 are dimensioned to provide adequate solder for joining each clip 1 17 to its respective component terminal 133. As seen in Figures 1 1 and 12, this form of solder-holding clip may be used in the same manner as shown in Figures 6 or 7 or 12. Further, the clip 1 17 may he used to join a component 31 or 131 with any desired further substrate or another component, whether or not substrate 137 is present. As shown in Figures 13 and 14, the clips 1 17 may be formed with extensions 161 which may be used as terminals or leads to other apparatus. For example the end of each extension 161 may be formed into an edge clip shape 163 for a substrate as shown in Fig. 13 and 14, to permit coupling of the component 131 pins to a further substrate (not shown) parallel to the component 131 or in alignment thereto. By bending extension 161 at right angles, the further substrate may be perpendicular to substrate 137. In place of edge clip 163, the end of each extension 161 may be formed for surface mounting to a substrate contact pad, or may have any other desired configuration. Figures 15-18 show a further modification of the present invention. In this instance, each solder-holding clip 219 is formed with a pair of sides 201 joined by a back 203. Each side 201 has a pair of fingers or tabs 205 extending partially around a solder mass 225, leaving a space 207 between the solder mass 225 and the back 203, for receiving a terminal pin 209 of a connector 21 1 . Alternatively, preferably the spacing between the arms 201 is dimensioned to frictionally engage the pins 209. As shown in Figure 18, the pin 209 passes through a substrate 213, having an internally plated hole and/or a conductive pad to which the pin 209 is to be soldered. This form of invention also ' is adapted for multi-stage progressive stamping. In fabrication, an elongated strip of conductive material is stamped as shown in Figure 15 to have a carrier strip 21 5 with a series of the clips 219 extending laterally therefrom. The body is bent into the U-shape shown in Figure 17 to form clip sides 201 each with a pair of tabs or fingers 205. A solder wire 225 of a diameter conforming to the separation between the pairs of fingers 205 is laid between the pairs of fingers 205, and the fingers are then bent partially around and staked into the solder wire 225. The solder wire 225 is then cut between the clips 219, leaving an amount of solder appropriate for the specific use for the clips. A connecting portion 221 serves to join the clip 219 to the carrier strip 215, and is bent with an offset as shown in Figures 17 and 18, so that when assembled to a row of terminals 209, interference is avoided between the terminal pins 209a and 209b and the carrier strip 21 5. The spacing between the clips 209 is correlated to the spacing between the pins 209a or 209b of the connector 21 1 , so that in use a section of the strip of Figure 1 5 having a number of clips 219 equal to the number of pins 209 in a row of the connector 21 1 , may be inserted over the pins 209 as shown in dashed lines 209 in Figure 1 5 and also in Figure 18. Figure 18 shows connectors 21 1 illustratively of the dual row type, having terminal pins 209a and 209b equally spaced in the direction perpendicular to the plane of the paper. It will be understood that the present invention may be used with any number of rows of terminal pins, from one row up. By way of illustration, the connectors 21 1 may be of the J1 or J2 type, and the substrate 213 may be a PC104 board. Illustratively the terminals 209 may be spaced at 0.100 inch intervals, and the pins may be 0.480 inches long with a 0.025 inch square cross section. Upon reflowing, the solder will flow around the pins 209 and by capillary action into the internally plated holes of the substrate 213. After the soldering is completed, each clip has its joining section 221 broken or cut off, as by a notch 223 formed therein. The solder-holding clips of the present invention are usable not only to solder a connector or other component having non-solder- bearing terminals to through-plated holes of a substrate, but may also be used to solder a lead having any desired terminal configuration to a pin or other terminal of an electrical component. Fig. 19 shows the lead clip 219 with its lead 221 bent out at a right angle to terminal pin 209, and terminated in a solder-holding arrangement 250 to permit surface mounting of connector 21 1 on a substrate (not shown). The solder-holding arrangement may have any appropriate construction, such as shown in U.S. Patent No. 4,679,889. Referring now to Fig. 20, therein is shown an alternative embodiment of the present invention, which is similar to that shown in Figs. 1 -6. However, as seen in Fig. 20, clip 317 is provided with two pairs of fingers 319, with one pair of fingers being located on the side of clip 317 adjacent carrier strip 15, and the other pair of fingers being located on the opposite side of clip 317. Clip 317 has a generall double l-shape, which may be formed by a progressive stamping operation. Two solder portions 321 are positioned laterally across the two pairs of fingers 319. The solder portions 321 may be formed in much the same manner as solder wire 25 (Fig. 2). Each pair of fingers 319 is then curled around the corresponding solder portion 321 to thereby securely retain the solder portion 321 (Fig. 21 ). As shown in Fig. 20, the solder sections 321 extend partially into the central aperture in clip 317. Referring now to Fig. 22, therein is shown a connector or other circuit component 31 having a plurality of pins 33, with each of the pins 33 passing through the central aperture of a corresponding clip 317. Because the solder portions 321 extend partially into the central aperture, they act to frictionally engage the inserted pin 33. After the clips 317 are positioned on the connector 31 , the pins 33 are subsequently inserted into corresponding holes 35 of a substrate 37. Heat is then applied, which causes the solder sections 321 to reflow and be drawn into the space between the terminals 33 and the sides of the holes 35 (Fig. 23). Although the clip 317 shown in Figs. 20-23, is shown as being positioned between the connector 31 and substrate 37, the clip 317 may also be used where it is positioned rfter the substrate 37 is mated with the clip 317, similar to Fig. 5. Referring now to Fig. 24, therein is shown the use of a pair of clips 21 9 (after the removal of connecting portion 221 ) for soldering a pair of pins 33 on a connector 31 to a pair of contact pads 350 positioned on opposite sides of a substrate 37. Effectively, the pair of clips 219 provide a "straddle mount" between the connector pins 33 and the substate 37. As shown in Fig. 24, the clips 219 are positioned with their solder portions 225 facing each other. The connector pins 33 are then inserted into the opposed clips 219, and the substrate is positioned in between clips 219 so as to be frictionally engaged by the opposed solder portions 225. Heat is applied, as described above, to cause the solder to reflow. The clips 219 may be provided as a pair of arrays to thereby solder an edge connector to two rows of contact pads, wherein each row is positioned on opposite sides of the substrate 37. It will be understood that the solder elements 25, 125, 1 51 and 321 may incorporate customary solder flux to facilitate the proper soldering operation. While the solder-holding clips of the present invention are illustratively described as used with the terminals of a connector, it will be understood that these clips may be used in joining terminals of integrated circuit chips, chip holders, resistors, capacitors and other non-solder bearing electrical components ' to contact pads or plated holes of printed circuit boards or other substrates. The foregoing embodiments should be understood as exemplary only, the present invention being defined by the following claims.

Claims: WHAT IS CLAIMED IS 1 . A method of joining a terminal of a first electronic device to a conductive area of a second device comprising the following steps: providing a body, having an opening dimensioned for receiving said body on said terminal, said body having a solder-holding conformation adjacent said opening, with a solder mass held by said conformation, inserting said body opening over said terminal in a position with said solder adjacent to said terminal and said conductive area, and reflowing and thereafte cooling said solder mass to solder said terminal to said conductive area. 2. The method of claim 1 , wherein said body opening is dimensioned to frictionally engage and retain said body in said position on said terminal. 3. The method of claim 1 , wherein said solder-holding conformation is adjacent a first side of said opening, said body being provided with a second solder-holding conformation adjacent a second side of said opening, said first side being substantially opposite said second side, said second solder-holding conformation having a second solder mass held thereby, said first anc! second solder masses being positioned to frictionally engage and retain said body in said position on said terminal. 4. The method of claim 1 , wherein said body has at least one finger integral with said body and adapted to hold said solder mass against said body. 5. The method of claim 1 , wherein said body has a pair of fingers, one on each side of said opening, and a solder mass held by each of said fingers adjacent to but not overlying said opening. 6. The method of claim 1 , wherein said conductive area is an internally plated hole in said second device, and said solder mass is positioned adjacent said hole. 7. The method of claim 1 , wherein said conductive area is in a plane substantially perpendicular to said terminal, and said solder mass is positioned adjacent said area. 8. The method of claim 1 , wherein said conductive area is in a plane substantially parallel to said terminal, and said solder mass is positioned adjacent said area. 9. The method of claim 1 , comprising positioning said body between said first and second devices. 10. The method of claim 8, further comprising the following steps: positioning said terminal in and extending beyond said hole, and thereafter positioning said body on said terminal adjacent said hole. 1 1 . The method ov claim , wherein a solder mass is positioned in each side of but not overlying said opening. 1 2. A method of joining a first electrical device having a terminal to a second electrical device comprising the steps of: providing a clip having a body, with an opening for receiving said terminal, said opening being dimensioned for frictionally engaging and retaining said clip on said terminal, said body having a solder-holding conformation adjacent said opening with a solder mass held by said conformation, inserting said clip opening over said terminal with said solder mass adjacent to said terminal and frictionally held by said terminal, reflowing and thereafter cooling said solder mass to solder said terminal to said clip, said clip having an extension and soldering a second device to said extension. 13. A method of joining a first electrical device having a terminal to a second electrical device comprising the steps of: providing a clip having a body, with an opening for receiving said terminal, said body having a first solder-holding conformation adjacent a first side of said opening, with a first solder mass held by said conformation, said body also having a second solder- holding conformation adjacent a second side of said opening, said first side being subtantially opposite said second side, said second solder- holding conformation having a second solder mass held thereby, said first and second solder masses being positioned to frictionally engage and retain said body in said position on said terminal. inserting said clip opening over said terminal with said first and second solder masses adjacent to said terminal and frictionally held by said terminal, reflowing and thereafter cooling said solder masses to solder said terminal to said clip, said clip having an extension and soldering a second device to said extension. 14. A method of joining an array of terminal pins to a substrate having an array of plated holes comprising the steps of: providing an elongated strip of material with a longitudinally extending section of said strip providing a carrier strip, said strip having an array of clips integral with said carrier strip and spaced along said carrier strip in correspondence with the spacing of said holes, each said clip having a body portion with an opening for receiving a terminal pin, said openings being dimensioned for frictionally engaging and retaining said clips on said terminal pins, each said body portion having a solder-holding conformation adjacent each said opening with a solder mass held by said conformation, inserting said array of clips over corresponding pins of said array of terminal pins in a position with each said solder mass adjacent to a respective plated hole and with each said clip body being frictionally held by its respective pin in said position, inserting said array of pins in said holes of said substrate with each said solder mass adjacent a respective one of said holes, reflowing said solder masses to cause solder to flow by capillary action into each hole containing a respective pin, and cooling said solder to join each said pin to its respective plated hole. 1 5. A method of joining an array of terminal pins to a substrate having an array of plated holes comprising the steps of: providing an elongated strip of material with a longitudinally extending section of said strip providing a carrier strip, said strip having an array of clips integral with said carrier strip and spaced along said carrier strip in correspondence with the spacing of said holes, each said clip having a body portion with an opening for receiving a connector pin, each said body portion having first and second solder-holding conformations positioned on opposite sides of said opening, each said solder-holding conformation having a solder mass held thereby, said solder masses being positioned for frictionally engaging and retaining said clips on said terminal pins, inserting said array of clips over corresponding pins of said array of terminal pins in a position with each said solder mass adjacent to a respective plated hole and with each said clip body being frictionally held by its respective pin in said position, inserting said array of pins in said holes of said substrate with each said solder mass adjacent a respective one of said holes, reflowing said solder masses to cause solder to flow by capillary action into each hole containing a respective pin, and cooling said solder to join each said pin to its respective plated hole. 16. The method of claim 14, further comprising the steps of: inserting said clips over said pins after inserting said connector pins into their respective substrate holes, and thereafte; reflowing said solder mass. 17. The method of claim 6, further comprising the steps of: inserting said array of cups over said connector pins for frictionally engaging said clips on s uid pins, and thereafter inserting said connector pins into their respective substrate holes. 18. A method of joining a terminal of a first electric device to a second device, comprising the steps of: providing a solder-holding clip having a body with an opening, said opening being dimensioned for engaging said clip on said terminal, said body having a solder-holding conformation adjacent said opening and a solder mass held by said conformation, inserting said opening over said terminal with said solder mass adjacent to said terminal, and reflowing said solder to join said clip to said terminal electrically and mechanically. 1 9. The method of claim 18, further comprising the step of: concurrently joining said clip to said second device. 20. A method for forming a solder-holding clip for joining to a terminal of an electrical device, comprising the steps of: providing a clip having a body with an opening, said opening being dimensioned to frictionally engage said terminal, providing a solder-hoiding conformation on either side of said opening, said conformation comprising a finger integral at one end with said body, laying a solder wire on said body over said opening, and on either side thereof over said fingers bending said fingers over said wire, and removing solder overlying said opening. 21 . A method of forming a solder-holding clip for joining to a terminal of an electrical device, comprising the steps of: providing a clip having a flat body portion with two opposed edges, providing a solder-holding conformation on each body edge, each said conformation comprising a finger integral with said body at one end, laying a solder wire on said body over said fingers, forming an opening in said body between said fingers, said opening being dimensioned to engage said clip on said terminal, bending said fingers to hold said wire on said body, and removing said solder overlying said opening. 22. The method of claim 21 , further comprising the step of: simultaneously performing said opening-forming and solder-removing steps. 23. A solder-holding clip for joining to a terminal of an electrical device, said clip comprising: a body having an opening for receiving said terminal, said opening being dimensioned for engaging said body on said terminal, said body having a solder-holding conformation adjacent said opening, end a solder mass held b*/ said conformation. 24. The clip of claim 23, wherein said clip is in a plane substantially parallel to a conductive area of a second device. 25. The clip of claim 23, wherein said clip is in a plane substantially perpendicular to a conductive area of a second device. 26. The clip of claim 23, wherein: said body has at least one finger integral with said body and holding said solder mass against said body. 27. The clip of claim 26, wherein said body has a pair of fingers integral therewith, one along each edge of said body, said fingers holding at least one solder mass against said body. 28. The clip of claim 27, wherein each of said fingers is on a respective side of said opening, and said solder mass is held by each said finger adjacent said opening but not overlying said opening. 29. The clip of claim 23, wherein: said body has a porticn with a U-shaped conformation with a pair of spaced sides joined by a back portion, said solder mass is held by said sides, and said opening is formed by said back portion and said sides. 30. An array of solder-holding clips for joining to an array of terminals of an electrical device, said array comprising: an elongated strip of material, a longitudinally extending section of said strip forming a carrier strip, a plurality of clips integral with and extending laterally from said carrier strip, said clips being spaced correspondingly to said array of terminals, each clip having a body portion with an opening therein and a solder-holding conformation adjacent said opening, each said opening being dimensioned to frictionally engage a respective terminal, each body portion having at least one solder mass held by said conformation adjacent said opening. 31 . An array of solder-holding clips for joining to an array of terminals of an electrical device, said array comprising: an elongated strip of material, a longitudinally extending section of said strip forming a carrier strip, a plurality of clips integral with and extending laterally from said carrier strip, said clips being spaced correspondingly to said array of terminals, each said clip having a body portion with an opening for receiving one of said terminals, each said body portion having first and second solder-holding conformations positioned on opposite sides of said opening, each said solder-holding conformation having a solder mass held thereby, said solder masses being positioned for frictionally engaging and retaining each said clip on each said terminal. 32. The array of solder-holding clips as in claim 24, wherein said clips are adapted to join said array of terminals to a corresponding array of conductive areas * ε second device, and wherein said array of conductive areas Is in a plane substantially parallel to said array of terminals. 33. The array of solder holding clips as in claim 30, wherein said body portion is flat. 34. The array of solder holding clips as in claim 30, further comprising a lead extending from each said body portion for forming a respective terminal to a further device. 35. The solder-holding clip of claim 23, wherein: said body has a U-shaped conformation with a pair of sides and a back joining said sides, each side having a pair of spaced tabs, and said solder is held between said pair of tabs of each pair of sides. 36. The solder-holding clip of claim 35, wherein: said solder is spaced from said clip back to form with said clip sides a terminal - receiving opening therebetween.

Inventors: CACHINA JOSEPH, SEIDLER JACK, ZANOLLI JAMES R, CACHINA, JOSEPH, SEIDLER, JACK, ZANOLLI, JAMES, R.
Applicants: CACHINA JOSEPH, NORTH AMERICAN SPECIALITIES, SEIDLER JACK, ZANOLLI JAMES R, CACHINA, JOSEPH, NORTH AMERICAN SPECIALTIES CORPORATION, SEIDLER, JACK, ZANOLLI, JAMES, R.
Application year: 1996
Main classification: H01R9
IPC codes: H01R4, H01R43, H05K3