Easily transported and assembled wall structure with sliding door

Abstract: A wall structure with a sliding door (16) comprises a perimetral frame (1) consisting of a plurality of perimetral elements (2, 3, 4, 5) joined together, to the opposing faces (7, 8) of which there being fixed the wall panels (14, 15) of said structure, between said wall panels (14, 15) there being defined a compartment (41) into which said door (16) can slide to be totally contained therein. The structure comprises elongate modular elements (21, 22, 10, 10A, 11, 11A) to be associated with said perimetral elements (2, 3, 4, 5), said modular elements (21, 22, 10, 10A, 11, 11A) defining guide means (12) for the door (16) during its movement and support means (10, 10A, 11, 11A) for the wall panels (14, 15), which are slidingly engaged with the perimetral elements before being finally fixed to them, said support means comprising adhesive means (60) arranged to cooperate with said wall panels (14, 15) to retain them at least prior to their fixing to the perimetral elements (2, 3, 4, 5).

Description: The invention relates to wall structures in accordance with the preambles of claims 1 and 15, and to a method for assembling a wall structure as defined in claim 1 according to the preamble of claim 16. Various wall structures with sliding doors are known. One of these, for example, comprises a preformed element of parallelepiped shape to be associated with the perimetral elements of the wall structure and having a seat for receiving the sliding door during its movement. The wall panels of the structure (for example of plasterboard) are fixed to said element by screws or equivalent members. Those regions in which said screws are inserted into the wall panels are then suitably plastered over. This known arrangement has various drawbacks such as the large dimensions of the preformed element (at least equal to those of the sliding door), resulting in obvious problems in terms of transport, weight and handling during the assembly of the wall structure. Because of the dimensions of the preformed element, the method of its fixing to the wall panels and the transport difficulties, several persons (at least two) are required for assembling the wall structure, so negatively affecting the assembly cost. This cost is also increased by the need to finish the wall panels (of plasterboard) after these have been fixed to the preformed element, by covering the regions in which the screws used for fixing them to said element are present. In addition, this known arrangement only enables wall structures of predetermined dimensions to be obtained, each requiring an appropriate preformed element of suitable dimensions. This means that a provider of such structures must necessarily stock elements of all possible dimensions, resulting in very high storage costs. Finally, because of the dimensional constraint of known wall structures it is not possible to form structures of special non-standard dimensions. Another known arrangement is applicable in particular when the frame of the building into which the aforesaid wall structure is to be inserted is mainly of wooden beams. In this case, having chosen the position in which the structure with the sliding door is to be located, elements (also of wood) are fixed to said beams to define the compartment for said door, the plasterboard wall panels then being fixed to these. This arrangement also has various drawbacks, including the fact that it can be used only for particular sizes of wall structure and only in buildings having a wooden beam frame. In addition, as the plasterboard wall panels are fixed by screws (or equivalent fixing members), the said plastering already described in relation to the other known arrangement must also be carried out. Moreover the assembly of the sliding door structure requires several persons, resulting in considerable cost. Lastly, from US 4561210 is known a wall structure with a sliding door according to the preamble of claim 1. An object of the invention is to provide a wall structure which obviates the drawbacks of analogous known structures. A particular object of the invention is to provide a wall structure the components of which are easily transported, are of small dimensions allowing them to be packaged into a box, and can be assembled by one person. A further object is to provide a wall structure of considerable applicational versatility, enabling wall structures of different dimensions to be obtained from the same basic components. A further object is to provide a wall structure of the stated type which does not require particular finishing and which can be assembled in a very short time. These and further objects which will be apparent to the expert of the art are attained by a wall structure in accordance with the accompanying claims. The present invention will be more apparent from the accompanying drawing, which is provided by way of non-limiting example and in which: Figure 1 is a perspective view of a known perimetral frame used in the wall structure according to the invention; Figure 1A is a schematic perspective view of the main components of the wall structure according to the invention; Figure 2 is a perspective view of some of the components of Figure 1; Figure 3 shows a stage in the fixing together of the components of Figure 2; Figure 4 shows a stage in the fixing of the components of Figure 2 to a usual perimetral frame of the wall structure according to the invention; Figure 5 shows a further stage in the assembly of the structure according to the invention; Figure 6 is an enlarged view of the detail indicated by A in Figure 5; Figure 7 is an enlarged view of the part indicated by B in Figure 5; Figure 8 shows a further stage in the assembly of the structure according to the invention; Figure 9 shows a further stage in the assembly of the wall structure according to the invention; Figure 10 shows a further stage in the assembly of the wall structure according to the invention; and Figure 11 is a section on the line 10-10 of Figure 9 taken through the finished wall structure. With reference to said figures, a wall structure according to the invention comprises a known perimetral frame 1 comprising, in the illustrated example, four perimetral or peripheral elements i.e. a first element 2, a second element 3, a third element 4 and a fourth element 5 fixed together in the usual manner. Each of these latter has a C-shaped cross-section and comprises an intermediate part 6 from which flanges 7 and 8 project from its lateral edges. The dimensions of this structure can be varied in known manner by using second and fourth elements 3 and 5 of different lengths and/or by fixing them in different positions to first and third elements 2 and 4. The fourth perimetral element 5 has a length such that its free end 5A is spaced from the first element 2 by a distance L equal to the width of the sliding door to be used. According to the invention, the wall structure comprises a plurality of rectilinear support elements, i.e. a first element 10, a second element 10A, a third element 11 and a fourth element 11A, respectively defining support means for wall panels 14 and 15 (see for example Figure 11), for example of plasterboard, and guide means 12 for the sliding door 16 (see Figure 11). This latter slides along the guide means 12 via wheels 17 fixed to the door by usual fixing elements 18, a known brake 20 being provided to counter the free movement of these wheels along the means 12. Specifically, these latter comprise a rail 21 fixed to a rail support element 22, for example of wood or of plastic material of wooden appearance. The rail support element 22 comprises a portion 23 of the same length as the rail 21 and two portions 24 and 25 of lesser length fixed to the portion 23 such as to define between them a recess 26 in which the rail 21 is positioned. These latter portions have a length L equal to the width of the door. To the rail support element 22 there are also fixed in known manner a plurality of strip-like spring clips 27 of omega shape comprising opposing lugs 28 and 29 spaced from said element 22 and bent towards the interior of this latter. These spring clips are arranged to engage the second peripheral element 3 in order to support said element 22 and the rail 21 (fixed to said element in the manner described hereinafter) prior to the final fixing of the guide means to said element 3 by screws or the like. Prior to the fixing of the rail 21 to the element 22 and before cooperating with the second peripheral element 3, these spring clips cooperate with an element 30 preferably (for reasons of lightness) of expanded material, such as polystyrene, which protects said spring clips during transportation of the structure components (contained in a box 100 shown in Figure 1A) and at the same time acts as a support surface and a spacer during the fixing of the rail 21 to the rail support element 22. The stages of this fixing procedure are shown in Figures 2 and 3, whereas those of the engagement and fixing of the guide means 12 to the frame 1 are shown in Figure 4. With reference to these latter figures, the rail 21 is coupled and fixed to the element 22 by placing the rail on the portion 23 of the element, between the portions 24 and 25 thereof, while resting the element 21 on the element 30. The parts are then finally fixed together by screws 35 (only one visible in Figure 3) using a suitable known tool 36. The element 30 is then withdrawn from the lugs 28 and 29 of the spring clips 27 (arrow K of Figure 3). The assembly obtained in this manner is the placed (Figure 4) against the second peripheral element 3. The guide means 12 are then coupled to this latter by forcing the spring clips 27 about it so that their inwardly bent lugs grip over said element 3. The guide means 12 are then fixed to said peripheral element by screws 37 (of which only one is visible in Figure 4) using a suitable known tool 36. Advantageously the rail 21 or the rail support element 22, or both, comprises or comprise at at least one of their opposing free ends a metre scale 39 enabling the length of the guide means 12 (measured along the element 23) to be reduced according to requirement. By virtue of this characteristic of the invention, starting with a single element 22 and a single rail, a plurality of guide means 12 can be obtained having different lengths, so as to be able to use sliding doors of dimensions variable at will. This is enabled by the aforesaid characteristic which, using a suitable known tool 40 (Figure 2), allows their length to be reduced before fixing these means to the frame 1. As stated, the structure according to the invention comprises first, second, third and fourth rectilinear support elements 10, 10A, 11, 11A respectively, arranged to support the plasterboard wall panels 14 and 15 and define a compartment 41 into which the sliding door 16 disappears when moved along the guide means. These rectilinear support elements are arranged to cooperate with at least one (3) of the second and fourth, peripheral elements 3 and 5, and are of two types depending on their position of use along said perimetral elements. Specifically, the third and fourth rectilinear support elements 11 and 11A are to be positioned at the end 5A of the fourth peripheral element 5, whereas the first and second rectilinear support elements 10 and 10A can assume any position along this latter. The first and second rectilinear support elements 10 and 10A (see Figure 1A, 5 and 11) are preferably of metal and are of substantially omega cross-section. They comprise a central portion 43 raised relative to flat lateral portions 44 and 45. From the free edges of these latter there perpendicularly project two flanges 47 facing the respective wall panels 14 and 15 and having a height less than the height of the central portion. In other words, this latter comprises a flat part 49 lying in a plane located at a greater distance from that in which the portions 44 and 45 lie than the plane in which the ends 47A of the flanges 47 lie. The central portion 43 of each of said first and second rectilinear support elements 10 and 10A comprises opposing slots 50 into which a corresponding flange 7 or 8 of the fourth peripheral element 5 penetrates such that this insertion provides a temporary connection between each element 10 and 10A and said fourth peripheral element. The third and fourth rectilinear support elements 11 and 11A (see Figures 1A, 5, 6, 7 and 11) are very similar to the first and second elements 10 and 10A, those parts thereof which are equal to the already described parts of these latter being indicated by the same reference numerals. The difference between said pairs of rectilinear support elements is that the flanges 47 extending from the portions 45 of the elements 11, 11A have an end 47B bent towards the part 49, and an external projection or rib 53 arranged to cooperate with a corresponding slot 54 provided in a portion 24 or 25 of the adjacent means 12. The bent end 47B lies in a plane situated a greater distance from that in which the portion 45 lies than the plane in which the part 49 lies. In this manner a space is created between said planes in which the end 47B and the part 49 lie. This space receives and end 14A (or 15A) of a corresponding plasterboard wall panel 14 or 15. The assembly of the rectilinear support elements 10, 10A, 11, 11A is shown in Figures 5, 6, 7 and 8. With reference to these latter, this assembly is achieved by drawing each of these elements over the flange 7 or 8 of the fourth perimetral element 5 (arrow X in Figure 6). The flange penetrates into the slots 50 so that each rectilinear support element 10, 10A, 11, 11A remains associated with the perimetral frame 1. Each of the first and second rectilinear support elements 10 and 10A is positioned in the required position (depending on the length of the fourth peripheral element 5) and each of the third and fourth rectilinear support elements 11 and 11A is positioned at the end 5A of the fourth peripheral element 5 (by sliding it along this latter in the direction of the arrow Z of Figure 7) so as to insert the rib 53 into the slot 54 in the corresponding portion 24 or 25 of the adjacent guide means 12. These operations are facilitated by the ability of each rectilinear support element 10, 10A, 11, 11A to slide along the frame 1. It should be noted that each rectilinear support element has a length less than that of the first and third peripheral elements 2 and 4. As a result of this, after each rectilinear support element has been drawn over the fourth peripheral element 5, said element becomes positioned with one of its ends to the side of the rail 21. After carrying out the said operations the rectilinear support elements are fixed to the fourth peripheral element 5 and to the rail 21 by screws 57 using a tool 36 (Figure 8). The screws are inserted through holes 58 provided in the flat part 49 of each support element positioned in correspondence with the fourth peripheral element 5, and through holes 59 in those portions 44 and 45 which are positioned to the side of the rail 21. This procedure fixes the guide means 12 and the rectilinear support means for the wall panels 14, 15 (defined by the support elements 10, 10A, 11, 11A) to the frame 1 of the structure according to the invention. On their flat part 49, said rectilinear support elements comprise a biadhesive band or tape 60 which can be continuous (as in Figures 1A, 5 and 8) or in the form of separate portions. This band has a removable protection layer 61 which after fixing said elements to the frame 1 is removed (Figure 8) to expose an adhesive part 62 of this band. During the assembly of the wall structure according to the invention, after fixing the guide means and rectilinear support means as described, the protection layer 61 is removed from the biadhesive band 60 (Figure 8), a wall panel (14 in the example illustrated in Figure 9) is positioned in front of the frame 1 and is slid (arrows N of Figure 9) along this frame so as to insert the end 14A of said wall panel (or 15A of the wall panel 15) into the space between the planes in which the part 49 and the end 47B of the third rectilinear support element 11 lie (arrows Y of Figure 9). This sliding terminates when said end 14A abuts against the flange 47 of said rectilinear support element. Having done this, the wall panel is pressed against the adhesive part 62 of each biadhesive tape to achieve an instantaneous fixing of the wall panel to the first and third rectilinear support elements 10 and 11 and hence to the frame 1. This fixing is made permanent (Figure 10) by screwing the wall panel 14 to the second and third perimetral elements 3 and 4 of the frame 1 by screws 66 using tool 36. This screwing is easily achieved without any danger of the wall panel 14 moving on the frame because of its previous adhesion to the first and third rectilinear support elements 10 and 11. The structure assembly terminates with known operations, comprising the fixing of usual doorposts (not shown) to the structure 1 (provided with a usual brush 120 for the dust), the arrangement of an end closure member 70 for the rail 21 (see Figure 1A), the fixing of the wheels to the door previously inserted into the rail, and other known operations related to the assembly of said structure. Summarising, the assembly of the structure comprises the following operations: a) assembling the frame in known manner by joining the first, second, third and fourth perimetral or peripheral elements 2, 3, 4 and 5 together; b) fixing the rail 21 to the rail support element 22 to define the door guide means, this fixing being achieved by resting the element 22 on a base 30 removably associated with this latter; this base, kept associated with the rail support element 22 by spring clips 27 fixed to this latter in known manner, is then removed from the guide means 12 after their assembly. The guide means 12 are then fixed to a peripheral element (3) of the frame 1 of the structure by two successive operations, comprising firstly engaging the spring clips 27 with said first peripheral element 3 and then fixing the guide means 12 to this latter by known fixing means (preferably screws); c) fixing the first, second, third and fourth rectilinear support elements 10, 10A, 11, 11A to the perimetral frame 1 by inserting flanges 7 and 8 of a peripheral element (5) into seats (50) provided at the end of each rectilinear support element. Preferably each of these latter comprises seats 50 at each opposing free end to provide a considerable versatility for the person assembling the wall structure according to the invention. Said rectilinear support elements can be of fixed length (as in the figures) or of variable length. In this latter case they can be of telescopic type, lockable in two or more elongate positions, or modular with parts fixed together by bayonet-insertion, snap-insertion or in another known manner. In this manner rectilinear support elements of different heights can be obtained; d) each plasterboard wall panel is fixed to the corresponding rectilinear support elements by firstly attaching them to corresponding adhesive surfaces 60 associated with each of said elements and then finally securing them to the frame 1 of the wall structure by fixing the wall panels 14, 15 to its peripheral elements (2, 3, 4 and 5). Advantageously the adhesive surfaces 60 are prepared for the attachment of said wall panels by removing a protective layer 61 after fixing the rectilinear support elements 10, 10A, 11, 11A to the perimetral frame 1; e) inserting the wheels 17 into the rail 21 of the guide means 12, closing the rail 21 by fixing an end closure member 70 to it, arranging usual doorposts around the opening provided in the wall structure to be closed by the sliding door and fixing the door to said wheels. The aforedescribed operations can be quickly carried out by a single person with considerable saving in the cost of assembling the wall structure. In addition the basic components of this latter (the peripheral elements, the rail, the element for supporting it and the rectilinear support elements) can be contained in a single box 100 (see Figure 1A), so facilitating their transport. Moreover, two guide means 12 can be joined together by joining elements 110 (Figure 1A) joinable to adjacent rails 21 or to adjacent elements 22. Finally in accordance with a second aspect of the invention according to claim 15, if the peripheral element 5 is not used, a spacer 115 (having the shape of a piece of perimetral element) is associated with each pair of support elements 10, 10A, 11, 11A to maintain the required distance for passage of the sliding door between them and to maintain them parallel. Various embodiments of the invention have been described. Others are however possible in the light of the present description, the scope of the present invention being defined in the appended claims.

Claims: A wall structure with a sliding door (16) comprising a peripheral frame (1) consisting of a plurality of interconnected elongated elements joined together, comprising a first, a second, a third, and a fourth peripheral element (2, 3, 4, 5), to the opposing faces (7, 8) of said interconnected elongated elements there being fixed the wall panels (14, 15) fixed on opposing faces (7, 8) of said wall structure, a compartment (41) being defined between said wall panels (14, 15) into which said door (16) can slide to be totally contained therein, whereby the wall structure comprises elongate constructional elements (21, 22, 10, 10A, 11, 11A) located proximate to said peripheral elements (2, 3, 4, 5) a first set of said elongate elements (21, 22) defining guide means (12) for guiding the door (16) during its sliding movement and a second set of said elongate elements defining rectilinear support means (10, 10A, 11, 11A) for supporting the wall panels (14, 15), said rectilinear support means comprising a first, a second, a third, and a fourth rectilinear support element (10, 10A, 11, 11A) forming two pairs, said rectilinear support elements being slidingly engageable with the peripheral elements before being finally fixed to them, characterised in that said rectilinear support elements comprise adhesive means (60) arranged to cooperate with said wall panels (14, 15) to retain them at least prior to their fixing to said peripheral elements (2, 3, 4, 5), and in that the guide means (12) comprise a rail (21) and a rail support element (22), this latter comprising elastic coupling means (27) arranged to cooperate with the third peripheral element (3) of the interconnected elongated elements (2, 3, 4, 5) of the peripheral frame (1) to retain said guide means engaged with said frame at least until they have been fixed to said third peripheral element (3). A structure as claimed in claim 1, characterised in that the elastic coupling means are a plurality of spring clips (27) fixed to the rail support element (22) and comprising mutually converging lugs (28, 29) arranged to cooperate with the third peripheral element (3). A structure as claimed in claim 2, characterised in that the spring clips (27) cooperate with an elongate member (30) removably associated with the rail support element (22), said member being removed from this latter in order to engage the spring clips (27) with the third peripheral element (3). A structure as claimed in claim 1, characterised in that the rail support element (22) comprises a first portion (23) of greater length and two parallel portions (24, 25) positioned spaced apart at one end of said first portion (23), between said parallel portions there existing a cavity (26) able to receive a part of the rail (21). A structure as claimed in claim 1, characterised in that the rectilinear support elements (10, 10A, 11, 11A) are in the form of section bars comprising, at least at one of their ends, means (50) for their fixing to one of the faces (7, 8) of the fourth peripheral element (5) of the interconnected elongated elements of the peripheral frame (1). A structure as claimed in claim 5, characterised in that the rectilinear support elements (10, 10A, 11, 11A) are substantially of omega shape and comprise a central part (43) raised relative to flat lateral portions (44, 45), the central part (43) comprising opposing slots (50) to act as means for their fixing to the fourth peripheral element (5), a face (7, 8) of this latter being positioned within said slots. A structure as claimed in claim 6, characterised in that the central part (43) comprises a flat portion (49), at least one of said lateral portions (44, 45) comprising an edge flange (47) extending away from said lateral portion (44, 45), the end (47A) of said flange (47) lying in a plane located at a lesser distance from that in which the lateral portions (44, 45) lie than from that in which the flat portion (49) of the central part (43) lies. A structure as claimed in claim 7, characterised in that the third and fourth rectilinear support elements (11, 11A), positioned at one end (5A) of the fourth peripheral element (5) with which they are associated or positioned at the opening closable by the sliding door (16), comprise a flange (47) extending away from the flat portion (46, 47) closer to said opening and provided, on the outside of each rectilinear support means, with a longitudinal rib (53) arranged to cooperate with a seat (54) provided in one of the spaced-apart parallel portions (24, 25) of the guide means (12) adjacent to said third and fourth rectilinear support elements (11, 11A), said flange (47) having a bent flat end (47B) lying in a plane located at a greater distance from that in which said flat portion (46, 47) lies than the plane in which the flat portion (49) of the central part (43) lies, between this latter plane and the first plane there being defined a space in which a corresponding wall panel (14, 15) is to be positioned, an end (14A, 15A) of this latter abutting against said flange (47). A structure as claimed in claim 1, characterised in that the adhesive means (60) are positioned on the flat portion (49) of the central part (43) of each rectilinear support element (10, 10A, 11, 11A). A structure as claimed in claim 9, characterised in that the adhesive means are a biadhesive tape (60). A structure as claimed in claim 1, characterised in that the rectilinear support elements (10, 10A, 11, 11A) for the wall panels (14, 15) are of variable length. A structure as claimed in claim 11, characterised in that the rectilinear support elements (10, 10A, 11, 11A) are of modular type and comprise a plurality of portions which can be joined together. A structure as claimed in claim 11, characterised in that the rectilinear support elements (10, 10A, 11, 11A) are of telescopic type and can be locked in a plurality of extended positions. A structure as claimed in claim 1, characterised by comprising connection means (110) arranged to cooperate with two adjacent guide means (12) to increase the dimensions of the wall structure. A wall structure differing from the structure as claimed in claim 1 only in that, instead of at least one of the first, second or fourth peripheral elements (2, 3, 5), support means (115) are arranged for connecting said rectilinear support elements (10, 10a, 11, 11a) of each of said pairs, so as to maintain said rectilinear support elements apart and parallel, said support means (115) comprising a body of substantially U cross-section for each of said pairs for cooperating with a slot provided in each of the rectilinear support elements (10,10a,11,11a). A method for assembling the wall structure claimed in claim 1, comprising forming a peripheral frame (1) in known manner by joing together a first, a second, a third and a fourth peripheral elements (2, 3, 4 and 5), characterised by further comprising: fixing a rail (21) to a rail support element (22) to define guide means (12) for the door (16); engaging the guide means (12) obtained in this manner with the third (3) of the peripheral elements (2, 3, 4, 5) of said frame; fixing the guide means (12) to the peripheral frame by engaging elastic elements (27) fixed to the rail support element (22) with the third peripheral element (3) of the frame and then fixing the guide means (12) to the frame by known fixing means; engaging elongate constructional elements defining a first, a second, a third and a fourth rectilinear support elements (10, 10A, 11, 11A) with the peripheral frame (1) and then fixing these rectilinear supporting elements to this latter by known fixing means; engaging each wall panel (14, 15) with the rectilinear support elements (10, 10A, 11, 11A) and then fixing each wall panel to the peripheral frame (1) by attaching it to corresponding adhesive means (60) associated with each of said rectilinear support elements; positioning sliding elements (17) in the guide means (12) and connecting the door (16) to these elements (17). A method as claimed in claim 16, characterised in that the rail (21) is fixed to the rail support element (22) by arranging this element on a base (30) removably associated with this latter, this base being maintained associated with said rail support element (22) by the elastic elements (27) fixed to this latter, and then being removed from the guide means after their assembly. A method as claimed in claim 16, characterised in that the rectilinear support elements (10, 10A, 11, 11A) are engaged with the peripheral frame (1) by inserting flanges (7, 8) of a fourth peripheral element (5) of said frame into seats (50) provided at the end of each rectilinear support element. A method as claimed in claim 16, characterised in that , after having being each fixed to the rectilinear support elements (10, 10A, 11, 11A) by attaching it to corresponding adhesive means (60) associated with each of said rectilinear support elements, each wall panel is finally secured to the frame (1) of the wall structure by fixing said wall panel (14, 15) to the peripheral elements (2, 3, 4 and 5).

Inventors: MIGLIORINI MASSIMO, MIGLIORINI, MASSIMO
Applicants: KRONA I S P A, KRONA I S.P.A.
Application year: 1996
Main classification: E06B3
IPC codes: E06B3