METHOD FOR ATTACHING A FIRST ELEMENT OF A FIRST MATERIAL TO A SECOND ELEMENT OF A SECOND MATERIAL BY A WELDING PROCESS

Abstract: The present invention relates to a method for attaching a first element (1) of a first material to a second element of a second material by a welding process, said two materials being substantially not weldable to each other, said first element (1) being connected to a third element (3) of said second material, which third element (3) is brought in contact with said second element (2), whereafter said third element (3) is welded to said second element (2) via a throughgoing hole (4) in said first element (1), and for the purpose of providing a product with reduced weight and a method which is suited for automatic equipment, it is according to the present invention suggested that there is used a third element (3) comprising a substantially cup-shaped means (3a) having an extending collar (3b) at its open end (3c) and being arranged with a close fit in said hole (4), whereafter the bottom (3d) of said substantially cup-shaped means (3a) is welded to said second element (2).

Description: METHOD FOR ATTACHING A FIRST ELEMENT OF A FIRST MATERIAL TO A SECOND ELEMENT OF A SECOND MATERIAL BY A WELDING PROCESS Background of the invention The present application relates to the a method for at¬ taching a first element of a first material to a second element of a second material by a welding process, said first element being connected to a third element of said second material, which third element is brought in con¬ tact with said second element, whereafter said third element is welded to said second element through a throughgoing hole in said first element. Prior art From DK patent publication 29716 there is known a connec¬ tion of weldable metal objects with non-weldable or hard- ly weldable objects, it being suggested that on the hard¬ ly weldable objects there will be mechanically attached elements of arbitrary shape, for example rings, plugs, lists or similar of easily weldable metal to which the weldable metal object can be welded. From SE-B-309 352 there is known a welding technique for welding a lining in a container, there being used sleeve- shaped connection elements, also known from SE-B-309 526. DE-A1-20 10 785 discloses welding of different metals, especially steel which has been covered by titanium or zirconium. US 2 985 747 relates to a method for attaching a titanium object to an iron containing metal main body, said iron containing metal main body having inserted thereinto an inlayt of vanadium, whereafter a hole is made in said titanium object for welding said titanium object through said hole to said vanadium inlay. In connection with structures wherein a material which cannot be welded to steel, is to be spot welded or welded to a steel structure, said prior art solutions are to the fact of attaching a steel plate to the product which is to be welded, either by screws or rivets, and thereafter via a throughgoing hole in the product to effect said welding. The disadvantages in connection with such solutions are to the fact that the weight will be too high, there will partly be induced large extra costs in connection with the required attachment elements and the mounting will further add to the costs thereof. Summary of the invention Thus, the invention relates to the design and mounting of a body which is weldable to a main structure, for example of steel, and which is the carrier element for a third material which cannot be welded to steel. An object of the present invention is to provide a weld¬ ing method wherein the element is of low weight, said element being easy to mount in automatic equipe ent, and said element being able to withstand loads prior to the welding, i.e. the pressing out force being sufficiently high. This is solved in connection with a method as stated in the preamble, which according to the invention is charac¬ terized in that said third element is shaped substantial- ly as a cup-shaped means having an extending collar at its open end, said means being arranged with a tight fit in said hole, and whereafter the bottom of said substan- tially cup-shaped means is welded to said second element. Further features and advantages provided by the present invention will appear from the following detailed des- cription of embodiments, as well as from the attached patent claims. Brief disclosure of the drawings Figures 1A and 1B illustrate a top view and a side view, respectively, of a substantially cup-shaped means having a collar extending from its open end. Figures 2A and 2B illustrate a plan view and a side view, respectively, of a first element of a first material provided with a throughgoing hole. Figures 3A and 3B illustrate a plan view and a side view, respectively, of a second element of a second material which is to be welded to said first element. Fig. 4 is a side view illustrating the substantially cup- shaped means arranged in the hole of said first element. Fig. 5 is a side view illustrating said second element being placed in close proximity of said first element and in close proximity to the bottom of said substantially cup-shaped means arranged in the hole thereof. Fig. 6 is a side view similarly to Fig. 5, and illustrat¬ es said first element, the substantially cup-shaped means arranged therein, as well as said second element welded to the bottom of said substantially cup-shaped means. Figures 7A and 7B illustrate perspective views of a second embodiment of a substantially cup-shaped means and an associated first element, respectively, especially adapted for taking large torque moments. Fig. 8 is a perspective view illustrating the substan¬ tially cup-shaped means of Fig. 7A assembled in the first element of Fig. 7B. Fig. 9 is a longitudinal section taken along the lines IX-IX of Fig. 8. Fig. 10 is a perspective view illustrating still another embodiment of a substantially cup-shaped means having a specific collar shape, mounted in a hole in a first element. Fig. 11 is a longitudinal section through still another embodiment of a cup-shaped means being adapted to a first element having varying plate thickness or being composed of several elements of various dimensions. Fig. 12 is a longitudinal section through yet another embodiment of a substantially cup-shaped means having a specific bottom portion contributing in a favourable holding effect when being arranged in an associated first element. Figures 13A and 13B illustrate a top view and a longitu¬ dinal section taken along the lines XIIIB-XIIIB in Fig. 13A, respectively, of still another embodiment of a sub¬ stantially cup-shaped means, here being designed as a double means having a specific intermediate portion therebetween. Fig. 14A is a perspective view of another embodiment of a substantially cup-shaped means according to the present invention. Fig. 14B is a longitudinal section through an embodiment of a substantially cup-shaped means as illustrated in Fig. 14A, arranged in an associated first element and being provided with a unique collar for further attach¬ ment to said first element. Fig. 15A is another embodiment of a substantially cup- shaped means according to the present invention, provided with still another unique collar. Fig. 15B is a longitudinal section through the embodiment of the means illustrated in Fig. 15A arranged in a throughgoing hole in an associated first element, said unique collar being arranged for further attachment to said first element or possibly to an intermediate element in further association therewith. Detailed description of embodiments In Figures 1-6 there are illustrated the various parts which can be included in an embodiment of a method ac¬ cording to the present invention, namely a method for attaching a first element 1 of a first material, see Figures 2A and 2B, to a second element 2 of a second material, see Figures 3A and 3B, by a welding process, the materials of said two elements 1 and 2, respectively, being substantially non-weldable to each other. In Figures 1A and 1B there is illustrated a top view and a side view of a third element 3 which is of the same material as said second element 2, which third element 3 is shaped substantially as a cup-shaped means 3a having an extending collar 3b at its open end 3c. This third element 3, see arrows A and B, will be placed with a tight fit in a hole 4, made in said first element 1, see Fig. 4, wherein said first element 1 and said third element 3 have been mounted together. The second element 2, see arrow C, can thereafter be is brought in position against an opposit surface of said first element 1, i.e. said second element 2 is brought in contact with said first element 1 and in contact with the bottom 3d of said third element 3, see Fig. 5, which illustrate an assembly just prior to the commencement of the welding process. After said first element 1 with its substantially cup- spaed means 3a with an extending collar 3b located in the hole 4 thereof, has been brought in contact with said second element 2, the bottom 3d of said cup-shaped means 3a will be welded with a welding connection 5 to said second element 2, see Fig. 6. It is to be understood that said first element 1 and said second element 2 cannot be welded to each other, said first element being of a material which for example can¬ not be welded to steel, whereas element 2 and said cup- shaped means 3 can be made of for example steel. In Fig. 7A there is illustrated in a perspective view another embodiment of a substantially cup-shaped third element 103, which third element 103 also here takes the form of a substantially cup-shaped means 103a having an upper extending collar 103b surrounding a multi-edged open end 103c and a corresponding bottom 103d. In Fig. 7B there is illustrated perspectively a further embodiment of a first element 101 of a first material being provided with a throughgoing hole 104 having a plurality of straight edges, adapted to letting the sub¬ stantially cup-shaped means 103c of Fig. 7A be located therein with a snug fit, as this is further illustrated in Figures 8 and 9. It should be noted that the multi-edged shape of the third element 103 fitting into the multi-edged hole 104 in said first element 101 will be specifically favourable in connection with the attachment to a second element and wherein the attachement will be subjected to larger torque forces. In Fig. 10 there is illustrated still another embodiment of a substantially cup-shaped third element 203 having an extending collar 203b made of sharp teeth or prongs which can contribute to a further attachment when sid cup- shaped means 203 is put in position in a throughgoing hole 204 in a second element 201 , the location therein still being effected with a snug fit. In Fig. 11 there is illustrated a section through yet another embodiment of a substantially cup-shaped element 303, said element having a cup-shaped means 303a provided with a collar of varying dimension, for example a collar portion 303b having a thicker dimension and another col- lar portion 303b 1 having a smaller dimension. Said cup- shaped element 303 can for example being adapted to fit into a hole in a first element 301 having various thick¬ ness, for example a first thickness 301a and a second thickness 301b, or possibly being adapted to first elements being constituted by two or more pieces. In Fig. 12 there is illustrated still another embodiment of a third element 403 being positioned in a first element 401 , namely in a throughgoing hole 404 made in said first element 401. In this specific embodiment the bottom portion 403d may appropriately be pressed into circumferentially extending recesses 404a of the bottom portion of said hole 404 in said first element 401 , for further locking therein prior to the welding to a previ- ously discussed second element (not illustrated). In Figures 13A and 13B there are illustrated a top view and a section through the lines XIIIB-XIIIB in Fig. 13A, respectively, of yet another embodiment of a third element 503, which still is substantially cup-shaped, but here with an embodiment including pairs of cup-shaped elements 503A and 503B, respectively. Each pair of sub¬ stantially cup-shaped elements 503A and 503B are tied together by an intermediate part 507 being of substan¬ tially the same thickness as the collar portion 503b of each pair of elements 503A and 503B, and being provided with a hole 508 therein. The bottom portion 503d of each cup-shaped element 503A and 503B may be somewhat bulged and/or somewhat flexible, depending on the field of app¬ lication. It is to be understood that such pairs of substantially cup-shaped elements can be affixed in corresponding holes in a second element (not illustrated) and with a snug fit. It is further to be understood that such pairs of third elements 503A and 503B could equally well be arranged in appropriate holes through pairs of first elements, such pairs of elements or any other number of elements being held together and being welded to said previously discussed second elements (not illustrated), with or without a further attachment means through said hole 508 in the intermediate portion 507 between said cup-shaped elements 503A and 503B. In Fig. 14A there is perspectively illustrated yet another embodiment of a substantially cup-shaped third element 603 including a cup-shaped means 603a surrounded by a collar 603b at its open end, which collar 603b has a further extension 607 with a hole 608 made therein. In Fig. 14B there is illustrated a longitudinal section through the element 603 being positioned in a first ele¬ ment 601 , namely in a hole 604 made therein, and with the extended collar 607 in contact with the upper surface thereof, and the hole 608 therein being arranged in line with a corresponding hole 609 made in said first element 601. It is to be understood that the cup-shaped means 603a can still be positioned in the larger hole 604 in said first element 601 with a close fit, and in addition said third element 603 can be attached to said first element 601 by further attachment means going through the hole 608 in the extended collar 607 of said third element 603 as well as the hole 609 in said first element 601 , for thereby securing said third element in said first element 601 prior to being welded to a second element (not illus¬ trated) . In Fig. 15A there is illustrated another embodiment of a third element 703 comprising a substantially cup-shaped means 703a provided with a collar 703b extending around the upper opening 703c thereof, said collar 703c being provided with a step-shaped extension 707 having a hole 708 therein. When being mounted in a first element 701 , as this appears from Fig. 15B, the substantially cup-shaped means 703a of the third element 703 will be located in a hole 704 in said first element 701 with a close fit, whereas the step-like extension 707 can be attached to an ele¬ vated member 701A of said first element 701 or an element independent thereof. Also here a second element (not illustrated) will be brought in contact with said first element 701 and in contact with the bottom 703b of said third element, sub¬ stantially in the same manner as illustrated and discus- sed in connection with Fig. 6, so that the bottom 703d of the cup-shaped means 703a can be welded by a welding connection to said previously discussed second element. It is to be understood that the welding process itself may be of any appropriate type.

Claims: P a t e n t c l a i m s 1. Method for attaching a first element (1) of a first material to a second element of a second material by a welding process, said two materials being substantially not weldable to each other, said first element (1) being connected to a third element (3) of said second material, which third element (3) is brought in contact with said second element (2), whereafter said third element (3) is welded to said second element (2) via a throughgoing hole (4) in said first element (1), c h a r a c t e r i z e d i n that there is used a third element (3) comprising a substantially cup-shaped means (3a) having an extending collar (3b) at its open end (3c) and being arranged with a close fit in said hole (4), whereafter the bottom (3d) of said substantially cup-shaped means (3a) is welded to said second element (2). 2. Method as claimed in claim 1, c h a r a c t e r i z e d i n that there is used a first element (1) and a third element (3) which can be welded to each other, preferably made of steel, whereas said second element (2) is made of a material which is regarded as non-weldable to steel. 3. Method as claimed in claim 1 or 2, c h a r a c t e r i z e d i n that there is used a second element (2) made of synthetic material, for example plastic, possibly reinforced synthetic material. 4. Method as claimed in any of the preceding claims, c h a r a c t e r i z e d by using a substantially cup- shaped means (103a) being provided with a multi-edged or polygonal wall portion, and a corresponding multi-edged or polygonal hole (104) in said first element (101). 5. Method as claimed in claim 1 or 2, c h a r a c t e r i z e d by using a substantially cup- shaped means (203a) having an extending collar portion (203b) co prosing sharp teeth or prongs. 6. Method as claimed in claim 1 or 2, c h a r a c t e r i z e d by using a substantially cup- shaped means (303a) having a collar portion including varying thickness (303b, 303b') adapted to a first element having varying thickness (301a, 301b) or being composed of several pieces. 7. Method as claimed in claim 1 or 2, c h a r a c t e r i z e d by using a substantially cup- shaped means (403a) which having been located in the corresponding hole (404) in said first element (401) will have its bottom portion (403d) pressed into recesses (404a) in said hole (404). 8. Method as claimed in claim 1 or 2, c h a r a c t e r i z e d by using substantially cup- shaped means which are connected in pairs (503A, 503B), said pairs (503A, 503B) being held together by an inter¬ mediate portion (507) possibly being provided with a smaller hole (508) therein. 9. Method as claimed in claim 1 or 2, c h a r a c t e r i z e d by using a substantially cup- shaped means (403a) having an extended portion (607) of said collar (603b), said extended collar (607) being provided with a hole (608) therein, which when said sub¬ stantially cup-shaped means (603a) has been brought in position in a larger hole (604) in said first element (601), then said smaller hole (608) in said extended collar (607) will register with a corresponding second hole (609) in said first element (601). 10. Method as claimed in claim 1 or 2, c h a r a c t e r i z e d by using a substantially cup- shaped element (703a) being provided with a collar por¬ tion (707) being designed with a step-like raised portion (707) having av hole (708) therein, so as to fit around an elevated portion (701A) of said first element (701) or around an element independent thereof, when said cup- shaped means (703a) has been arranged in the hole (704) of said first element (701).

Inventors: BERGER LAGE REHN, BERGET TRYGVE, BERGER, LAGE, REHN, BERGET, TRYGVE
Applicants: BERGER LAGE REHN, BERGET TRYGVE, HYDRO RAUFOSS AUTOMOTIVE A S, BERGER, LAGE, REHN, BERGET, TRYGVE, HYDRO RAUFOSS AUTOMOTIVE A/S
Application year: 1996
Main classification: B23K31
IPC codes: B23K5, B23K31, B23K37, F16B5