PRODUCTION OF XYLANASE AND CELLULASE IN B. SUBTILIS

Abstract: Increased production of a heterologous cellulase is achieved by transforming Bacillus subtilis and Bacillus licheniformis with genetic constructs containing a Bacillus licheniformis ATCC 53926 protease promoter and signal sequence to express alkalophilic cellulase genes.

Description: Production of Xylanase and Cellulase in B. Subtilis BENEFIT OF EARLIER FILING DATE UNDER 35 U.S.C. 3119(e) This application claims the benefit of earlier filed and copending provisional application serial number 60/002,106, filed on August 10, 1995. BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to the enhanced production of cellulases by Bacillus sp. More specifically, the invention relates to Bacillus subtilis and Bacillus licheniformis transformed with genetic constructs containing a Bacillus licheniformis ATCC 53926 protease promoter and signal sequence to express alkalophilic cellulase genes. SUMMARY OF THE INVENTION It has been discovered that increased production of a heterologous cellulase can be achieved in a Bacillus host by using an expression system composed of either a native or modified P300 promoter, ribosomal binding site, initiation codon and signal sequence. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a comparison of cellulase production in MLBSP medium for all the constructs according to the invention. Figures 2 and 3 show a comparison of cellulase production in the C1 through C4 KAN constructs in B. subtilis grown in MLBSP and 2XYT media. Figures 4 and 5 show that the C4TET construct produced much more cellulase than the other constructs. Figure 6 is a depiction of the ATCC 53962 protease and CelB cellulase gene fusions. Figure 7 is the DNA sequence of the P300-CelB fusion construct #1. Figure 8 is the DNA sequence of the P300-CelB fusion construct #2. Figure 9 is the DNA sequence of the P300-CelB fusion construct #3. Figure 10 is the DNA sequence of the P300-CelB fusion construct #4. DESCRIPTION OF THE PREFERRED EMBODIMENTS Other than in the claims and in the operating examples, or where otherwise indicated, all numbers expressing quantities of ingredients or reaction conditions used herein are to be understood as modified in all instances by the term "about". The term P300, as used in this specification, is synonymous with B. licheniformis ATCC 53926. The P300 strain and the Bacillus lentus alkaline protease (BLAP) gene are described in U.S. patent number 5,352,604, the entire contents of which are incorporated herein by reference. The present invention uses a Bacillus licheniformis ATCC 53926 protease promoter and signal sequence to express alkalophilic cellulase genes within species of Bacillus. Increased production of a heterologous cellulase can be achieved in a Bacillus host by using an expression system composed of either a native or modified P300 promoter, ribosomal binding site, initiation codon and signal sequence. A principal advantage of this invention is the enhanced production of cellulases by Bacillus sp. in both shake flasks, pilot scale fermenters, and large scale commercial fermentations. In addition to cellulase yield increases, which are much greater than the yields associated with the native cellulase gene and its controlling elements, the production of the cellulase also occurs at earlier times in the fermentation process. The improvements for cellulase production in both Bacillus subtilis and Bacillus licheniformis are shown in Figures (1 through 5) which compare cellulase production in shake flasks using two typical growth media's, either 2XYT or MLBSP. Any suitable fermentation medium can be used to grow the transformed organisms described herein. Figure 1 shows a comparison of cellulase production in MLBSP medium for all the constructs. As can be seen from these results, variable but increased cellulase yields were observed for all but one construct (C2TET), as compared to the native CelB cellulase gene present in C5TET and C6KAN. Figures 2 and 3 compare cellulase production in the C1 through C4 KAN constructs in B. subtilis grown in MLBSP and 2XYT media. In both MLBSP and 2XYT the C4 and C3 constructs produced the highest yields of cellulase. Some of the better constructs demonstrated a ten to forty fold increase in cellulase yields as compared to the Bacillus subtilis DB104 control host strain with the native CelB gene cloned into either C5TET or C6KAN. As shown in Figures 2 and 3, the B. subtilis DB104 host strain did not produce detectable cellulase at any assay time during the experiment. Only the TET versions of the constructs were tested for cellulase production in Bacillus licheniformis. The experimental results in Figures 4 and 5 show that the C4TET construct produced much more cellulase than the other constructs and a 7 to 8-fold in cellulase relative to the native CelB gene present in construct C5TET. These results clearly show the increased production of a heterologous cellulase which can be achieved in a Bacillus host by using an expression system composed of either a native or modified P300 promoter, ribosomal binding site, initiation codon and signal sequence. STRATEGIES TO CLONE AND OVER EXPRESS THE CelB ALKALINE CELLULASE GENE FROM BACILLUS SP. N4 (ATCC 21833) 1 ■ Construct #1 : Hybrid signal between P300 and CelB cellulase A. Introduce a SphI site in pMc13C between the Aval and Nhel sites (within the P300 signal sequence) using site-directed mutagenesis. The PCR fragment carrying the new SphI site will be cloned back into pMc13C as an Aval/Nhel fragment. This new plasmid will be labeled pMc13Sph. B. Amplify partial CelB signal and mature sequences as a Sphl/Sstl fragment using PCR. C. Prepare pMc13Sphl DNA, digest plasmid with SphI and SstI, and purify the large fragment (vector) using HPLC. D. Clone fragment from (B) into vector in © as a Sphl/Sstl fragment, and transform into E. coli WK6. This new clone will be labeled P300NK2C1. E. Prepare P300NK2C1 DNA, digest plasmid with Aval/Sstl, and purify the small fragment (insert) which contains the P300-CelB fusion using HPLC. F. Prepare pC51 and pH70 DNAs, digest each plasmid with Aval and SstI, and purify the large fragment (vector) from each plasmid using HPLC. G. Clone the P300-CelB fusion from (E) into the vectors from (F). The Tc construct will be labeled C1TET and the Km construct C1 KAN. Transform C1TET and C1KAN into B. subtilis DB104 and B. licheniformis ATCC 53926. Construct #2: Hybrid signal between P300 and CelB cellulase (includes most of the CelB cellulase signal sequence) A. Introduce a Bglll site in pMc13C between the Aval and Nhel sites (within the P300 signal sequence) using site-directed mutagenesis. The PCR fragment carrying the new Bglll site will be cloned back into pMc13C as an Aval/Nhel fragment. This new plasmid will be labeled pMc13Bgl. B. Amplify partial CelB signal and mature sequences as a Bglll/Sstl fragment using PCR. C. Prepare pMc13Bgl DNA, digest plasmid with Bglll and SstI, and purify the large fragment (vector) using HPLC. D. Clone fragment from (B) into vector in © as a Bglll/Sstl fragment, and transform into E. coli WK6. The new clone will be labeled P300NK2C2. E. Prepare P300NK2C2 DNA, digest plasmid with Aval and SstI, and purify the small fragment (insert) which contains the P300-CelB fusion using HPLC. F. Prepare pC51 and pH70 DNAs, digest each plasmid with Aval and SstI and purify the large fragment (vector) from each plasmid using HPLC. G. Clone the P300-CelB fusion from (E) into the vectors from (F). The Tc construct will be labeled C2TET and the Km construct C2KAN. Transform C1TET and C1KAN into B. subtilis DB104 and B. licheniformis ATCC 53926. 3. Construct #3: Hybrid between P300 signal and CelB mature cellulase sequences A. Introduce a PstI site at the end of the P300 pre region in pC51 between the Aval and Hindlll sites using site-directed mutagenesis. The PCR fragment carrying the new PstI site will be cloned back into pC51 as an Aval/Hindlll fragment. This new plasmid will be labeled pC51 Pst. B. Amplify the CelB mature cellulase as a Pstl/Sstl fragment using PCR. C. Prepare pC51Pst DNA, digest plasmid with PstI and SstI and purify the large fragment (vector) using HPLC. D. Clone fragment from (B) into vector in © as a Pstl/Sstl fragment and transform into B. subtilis DB104 and B. licheniformis ATCC 53926. This new construct will be labeled C3TET. E. Prepare pH70 and C3TET DNAs and digest each plasmid with Aval and SstI. Purify the large fragment (vector) from pH70 and the small fragment (insert) from C3TET using HPLC. F. Clone the insert from (E) into the vector, and transform into B. subtilis DB104 and B. licheniformis ATCC 53926. This construct will be labeled C3KAN. 4. Construct #4: Hybrid between the P300 BLAP Cla Fusion signal and the CelB mature cellulase sequence A. Introduce a PstI site at the end of the P300 pre region of pCB56P3 between the Aval and Nhel sites using site-directed mutagenesis. The PCR fragment carrying the new PstI site will be cloned back into pC51 as an Aval/Nhel fragment. This new plasmid will be labeled 56P3Pst. B. Prepare 56P3Pst DNA, digest plasmid with PstI and SstI and purify the large fragment (vector) using HPLC. C. Clone the CelB mature cellulase amplified as a Pstl/Sstl from (3B) into vector in (B) as a Pstl/Sstl fragment, and transform into B. subtilis DB104 and B. licheniformis ATCC 53926. This new construct will be labeled C4TET. D. Prepare C4TET and pH70 DNAs and digest each plasmid with Aval and SstI. Purify the small fragment (insert) from C4TET and the large fragment (vector) from pH70 using HPLC. E. Clone the insert from (D) into the vector, and transform into B. subtilis DB104 and B. licheniformis ATCC 53926. This new construct will be labeled C4KAN. 5. Construct 5: Cloning of the entire CelB cellulase gene into pBC16 as a Sphl/Xbal fragment A. Prepare pBC16 DNA, digest plasmid with SphI and Xbal, and purify the large fragment (vector) using HPLC. B. Amplify the entire CelB cellulase gene as a Sphl/Xbal fragment using PCR (insert). C. Clone the amplified fragment in (B) into vector in (A) in the counter clockwise direction and transform into B. subtilis DB104 and β. licheniformis ATCC 53926. This construct will be labeled C5TET. 6. Construct #6: Cloning ofthe entire pNK2 cellulase gene into pUB110 as a Sphl/Xbal fragment A. Prepare pUB110 DNA, digest plasmid with SphI and Xbal, and purify the large fragment (vector) using HPLC. B. Clone the amplified fragment in (5B) into vector in (A) in the counter clockwise direction, and transform into B. subtilis DB104 and B. licheniformis ATCC 53926. This construct will be labeled C6KAN. EXAMPLE 1 1. The pNK2 alkaline cellulase gene was cloned into plasmid pTZ18R as a EcoRI/Hindlll fragment and transformed into E^cρJi BCE101. This new clone was labeled pCelBN4 (as received from Duesseldorf). The pNK2 alkaline cellulase gene is referred in the literature as the CelB gene from Bacillus sp. N4 (ATCC #21833). 2. REFERENCE "Nucleotide Sequence of Two Cellulase Genes from Alkalophilic Bacillus sp. Strain N-4 and Their Strong Homology" Fukumori, et. al. (1986) Journal of Bactriology, Nov., p. 479-485. 3. The nucleotide and amino acid sequences for all constructs will be copied into notebook #7557. Media for Production of Cellulase 1. Composition of MLBSP Medium Component Quantity (for 1 liter of media) deionized water 750 ml Difco Casitone 10 gm Difco Tryptone 20 gm Difco Yeast Extract 10 gm NaCI 5 gm Na-Succinate 27 gm Adjust media to pH 7.2 by addition of NaOH, and the volume to 815 ml with water. Autoclave at 121 °C, 15 psi for 15 min. Cool media before addition ofthe following sterile stock solutions: Component Quantity (for 1 liter of media) MgS0 4 -7H 2 O (100 mg/ml stock, autoclaved) 1 ml CaCI 2 -2H 2 O (30 mg/ml stock, autoclaved) 2.5 ml MnCI 2 -2H 2 O (1 mM stock, autoclaved) 0.5 ml FeSO 4 -7H 2 O (1 mM stock, filter sterilized) 0.5 ml Glucose (25% (w/v) stock, autoclaved) 80 ml PIPES Buffer 1 (pH 7.2, 1 M stock, autoclaved) 50 ml KPO 4 Buffer 2 (pH 7.0, 1.5 M stock, autoclaved) 50 ml 1 Piperazine-N,N'bis(2-ethane sulfonic acid). 2 A sufficient amount of 1.5 M dibasic phosphate (K 2 HPO„) was added to 200 ml of 1.5 M monobasic phosphate (KH 2 P0 4 ) to adjust pH to 6.0. The final pH was adjusted to 7.0 with 4 M KOH. Either kanamycin or tetracycline antibiotic stock solutions were added to the media just before use to a final concentration of 20 μg/ml and 15 μg/ml respectively. 2. 2X YT Medium 1.6% Difco Bactopeptone 1.0% Yeast Extract 0.5% NaCI EXAMPLE 2 Shake Flask Procedure for Evaluating Cellulase Production Inoculate preculture flasks containing 40 ml Luria Broth with Bacillus subtilis DB104, and the following pUB110 Kanamycin resistant BaciHus subtiHs DB104 constructs: C1 Kan, C2 Kan, C3 Kan, C4 Kan. Add Kanamycin at 20 μg/ml to all flasks except DB104 containing flask. Incubate all flasks at 37 °C, 250 RPM for 9 hours on a bench top shaker. Inoculate duplicate shake flasks containing MLBSP (without glucose) and 2 x YT media for each culture. Use a 5% inoculation into 100 ml of each media with 20 μg Kanamycin (except for DB104) in 500 ml baffled shake flasks. Place flasks on a floor shaker at 37 °C, 250 RPM. Remove 7 ml samples from each shake flask at 12, 19, 34.5 and 42 hours. Centrifuge samples at 12,000 RPM in an SA-600 rotor for 10 min to separate cells from supernatant. Pour off supematant into Corning centrifuge tubes and store at 4 °C until ready to assay for cellulase. EXAMPLE 3 Reagents: 0.5M NaOH: Dissolve 20.0 g NAOH into distilled H 2 O to a final volume of 1 L. 50mM Glvcine Buffer DH=9.0: 3.75 g Glycine 800 ml distilled H 2 O adjust with 2M NaOH to pH=9.0 Add to 1 L with distilled H 2 O 1% PABAH Solution (containing 1mM Bismuth ) in NaOH: 1g PABAH 100 ml 0.5M NaOH 100 μl bismuth stock solution Substrate Solution 2.5% Carboxymethylcellulose (CMC ) DH=9.0: 2.5 g Carboxymethylcellulose (low viscosity) dissolve in a final volume of 100 ml Glycine buffer pH=9.0 Bismuth Stock Solution: 1 M Bismuth-nitrate 1M Ka-Na-tartrate 3M NaOH dissolve in a final volume of 100 ml distilled H 2 0 Enzyme Solution: Dilute supematant samples taken from shake flask experiment as necessary in 50mM Glycine buffer pH 9.0. Procedure: Add 250μl 2.5% CMC substrate solution to 2.2ml capped test tubes using a positive displacement pipet. Add 250μl enzyme solution to test tube containing CMC substrate solution and vortex to mix. Assay triplicate samples of enzyme solution. Prepare an additional test tube containing 250μl 2.5% CMC solution to use as a blank for each set of triplicate samples. Incubate all tubes at 40 °C in a water bath for 30 min. Remove test tubes from water bath and add 500μl 1 % PAHBAH solution to each sample containing enzyme solution and to blanks. Add 250μl enzyme solution to each blank. Incubate all test tubes in a water bath at 70 °C for 10 min. Place tubes in a water bath at 10-15 β C for 1-2 min to cool. Read samples on spectrophotometer at 410nm immediately. Calculation: To calculate nmol/ml/min glucose released in assay use the following formula: difference in absorption (ave sample absorbance-blank)* assay volume * dilution factor 0.065 ml/nmol * 0.25 ml * 30 min DEPOSIT OF MICROORGANISMS A living culture of plasmid C4TEt in Bacillus subtilis, assigned the ATCC Designation 69878, has been accepted for Deposit under the Budapest Treaty on the International Recognition of the Deposit of Microorganisms for the purposes of patent procedure by the American Type Culture Collection, 12301 Parklawn Drive, Rockville, MD 20852. Applicant's or agent's file I Intemationai applicatic o reference number M5 / 39C0G/KGaA 1 1 INDICATIONS RELATING TO A DEPOSITED MICROORGANISM (PCT Rule \3bts) A. The indications made below relate to the microorganism referred to in the description B. IDENTIFICATION OF DEPOSIT Further deposits are identified on an additional sheet ~\ Name of depositary institution American Type Culture Collection Address of depositary institution (including postal code and country) 12301 Parklawn Drive Rockville, MD 20852 Date of deposit Accession Number June 11 , 1996 ATCC Designation 69878 C. ADDITIONAL INDICATIONS (leave blank if not applicable) This information is continued on an additional sheet Q D. DESIGNATED STATES FOR WHICH INDICATIONS ARE MADE (if the indications are not for all designated States) E. SEPARATE FURNISHING OF INDICATIONS (leave blank if not applicable) The indications listed below will be submitted to the International Bureau later (specify thegeneral nature of the indications e g , "Accession Number of Deposit") For International Bureau use only I j This sheet was received by the International Bureau on Authorized officer

Claims: What is claimed is: 1. An expression system, designated C3 in this specification, composed of a DNA sequence comprising in the direction of transcription, a promoter element, a ribosomal binding site, an initiation codon and all of the signal sequence of the Bacillus licheniformis ATCC 53926 alkaline protease gene operably linked to a DNA sequence encoding the mature sequence of a cellulase or xylanase enzyme. 2. An expression system, designated C1 in this specification, composed of a DNA sequence comprising in the direction of transcription, a promoter element, a ribosomal binding site, an initiation codon and the first twelve amino acids of the signal sequence of the Bacillus lichenifomiis ATCC 53926 alkaline protease gene operably linked to a DNA sequence encoding approximately fourteen amino acids of the signal sequence and all of the mature sequence of a cellulase or xylanase enzyme. 3. An expression system, designated C2 in this specification, composed of a DNA sequence comprising in the direction of transcription, a promoter element, a ribosomal binding site, an initiation codon and of the Bacillus licheniformis ATCC 53926 alkaline protease gene operably linked to a DNA sequence encoding the both the signal sequence and the mature sequence of a cellulase or xylanase enzyme. 4. An expression system, designated C4 in this specification, composed of a DNA sequence comprising in the direction of transcription, a modified ATCC 53926 alkaline protease promoter element, a ribosomal binding site, an initiation codon and the first twenty-one amino acids ofthe signal sequence ofthe Bacillus licheniformis ATCC 53926 alkaline protease gene operably linked to a DNA sequence encoding the last five amino acids of the BLAP signal sequence and all of the mature sequence of a cellulase or xylanase enzyme. 5. An expression system, designated as C5 or C6 in this specification, composed of a DNA sequence comprising in the direction of transcription, a promoter element, a ribosomal binding site, an initiation codon of the Bacillus licheniformis ATCC 53926 alkaline protease gene operably linked to a DNA sequence encoding all of the signal sequence and the mature sequence of a cellulase or xylanase enzyme. 6. Plasmids capable of replicating in Bacillus sp. which carry the expression system described in claim 1. 7. Plasmids capable of replicating in Bacillus sp. which carry the expression system described in claim 2. 8. Plasmids capable of replicating in Bacillus sp. which carry the expression system described in claim 3. 9. Plasmids capable of replicating in Bacillus sp. which carry the expression system described in claim 4. 10. Plasmids capable of replicating in Bacillus sp. which carry the expression system described in claim 5. 11. A transformed Bacillus host comprising a plasmid carrying an expression system described in claim 1. 12. A transformed Bacillus host comprising a plasmid carrying an expression system described in claim 2. 13. A transformed Bacillus host comprising a plasmid carrying an expression system described in claim 3. 14. A transformed Bacillus host comprising a plasmid carrying an expression system described in claim 4. 15. A transformed Bacillus host comprising a plasmid carrying an expression system described in claim 5.

Inventors: CHRISTIANSON TERRI, MAURER KARL-HEINZ, TANG MARIA R, WEISS ALBRECHT, WILSON C RON, CHRISTIANSON, TERRI, MAURER, KARL-HEINZ, TANG, MARIA, R., WEISS, ALBRECHT, WILSON, C., RON
Applicants: HENKEL CORP, HENKEL CORPORATION
Application year: 1996
Main classification: C07H21
IPC codes: C12N1, C12N9, C12N15, C12R1