Can-wall with beads and can

Abstract: Can-wall with beads which can-wall as seen in a cross-section perpendicular to the beads displays a profile that, seen in one direction, comprises in succession a first joining part for joining onto a base part, a first unbeaded part, a beaded part with n beads b i , i = 1, ..., n, each bead comprising a bead valley and a bead peak which extend over a projected length λ i and include a bead height V i perpendicular to them between the top of the bead peak and the bottom of the bead valley, a second unbeaded part and a second joining part for joining onto a lid part, whereby at least at the position of bead b x , 1 < x < n, where the can-wall in the state whereby the base part and lid part join onto it is the most susceptible to deformation by a radial loading, λ i , i ≠ x > λ x .

Description: The invention relates to a can-wall with beads according to the preamble of claim 1 and a can comprising such a can wall. Such a can-wall is known from practice. A can provided with a base and lid must fulfil certain requirements in terms of axial and radial strength. In its unfilled state the can must be able without collapsing to withstand an axial loading by a force of for example 2000 N, and in its filled state a radial loading associated with an overpressure from the outside of for example 1.2 bars. In order to fulfil these requirements of stiffness and strength, the known can is provided with beads on its can-wall. The beads provide increased axial and, to a greater extent, radial strength. In this respect reference is made to GB 22,245 which discloses a metal barrel having a casing provided along its complete length with closely arranged circumferential corrugations for stiffening purposes. The search to reduce yet further the material quantity and the weight of the can by increasingly reducing the material thickness confronts a limit whereby the above named requirements of stiffness and strength can no longer be fulfilled. In accordance with the invention it is now possible with smaller material thickness by modifications to the bead geometry of the can-wall to achieve the same strength as previously, and with the same material thickness to create a better can in terms of stiffness and/or strength. In accordance with the invention the can-wall is provided to that end with a bead geometry which satisfies the conditions stated in claim 1. Of course in principle preventing permanent deformation in the can-wall under a given loading is achieved by selecting the correct material thickness and the correct material properties. But it is possible in accordance with the invention to contribute to this to a greater extent than is known by a correct selection of the bead geometry. Apart from the undulating pattern of the bead geometry not having to display any discontinuities, favourable parameters determining the bead geometry in accordance with the invention are the following: greater bead depth V i greater bead radius of curvature R i greater beaded area. These parameters are not independent however. It is clear that in the physical embodiment in a can, an infinitely deeper bead depth is associated with a small bead radius of curvature. In accordance with the invention the optimum for the bead b x most susceptible to collapsing is to select the smallest possible yet still acceptable bead length λ x , and to give the bead length elsewhere, depending on the lesser susceptibility to collapsing there, a larger bead length λ i > λ x . Preferably the bead length increases with the distance to the bead b x most susceptible to collapsing. This optimizes the material consumption in relation to the stiffness/strength of the can. More preferably this is achieved by allowing the bead length to run off with the susceptibility to collapsing of the can-wall. The invention is also embodied in a can-wall with beads, which can-wall, as seen in a cross-section perpendicular to the beads, displays a profile that, seen in one direction, comprises in succession a first joining part for joining onto a base part, a first unbeaded part, a beaded part with n beads b i , i = 1, ..., n, each bead comprising a bead valley and a bead peak which extend over a projected length λ i and include a bead height V i perpendicular to them between the top of the bead peak and the bottom of the bead valley, a second unbeaded part and a second joining part for joining onto a lid part, whereby the extremities of the bead valley and bead peak comprise a segment of a circle with radius of curvature R i , whereby for at least bead b x of the profile R x ≅ (λ x 2 + 4 V x 2 ) / 16 V x . The bead geometry is then in itself optimal. For a good stiffness and strength of the can-wall it is preferable if it at least in the position of bead b x , 1 < x < n, where the can-wall in the state whereby the base part and lid part join onto them is the most susceptible to deformation by a radial loading, λ i , i ≠ x > λ x and the extremities of bead valley and bead peak comprise a segment of a circle with radius of curvature R i and that for at least bead b x of the profile R x ≅ (λ x 2 + 4 V x 2 ) / 16 V x . This achieves the effect that maximum stiffness and strength occur with minimum material loss, certainly where each bead b i fulfils the proposed geometric proportions. In practice better cans are made in terms of stiffness and strength if the can-wall is characterized in that for each bead b i of the profile R i ≅ (λ i 2 + 4 V i 2 ) / 16 V i applies. In practice a good distribution of the fluctuation of the bead length is found with a change factor c, d of 1.05 or more. While in part the requirements of stiffness and strength are set with a view to the withstanding of loadings of the (unfilled) can-wall, the invention is also embodied in the finished (filled) can. After filling, the axial stiffness and strength of the can are no longer critical, but a radial loading from the outside is critical. The invention will now be illustrated by reference to the drawing in which Fig. 1 shows lines of constant can weight in a three-part steel can with different thicknesses for can-wall and base/lid. Fig. 2 shows a collapse loading diagram for a three-part can with different thicknesses of can-wall. Fig. 3 gives the meanings of the parameters λ, t, R, L and V. Fig. 4 shows a collapse loading diagram for a three-part can with different top lengths L. Fig. 5 shows a collapse loading diagram for a three-part can of different qualities of packaging steel. Fig. 6 shows a collapse loading diagram for a three-part can with different numbers of beads N. Fig. 7 indicates graphically how the optimum bead geometry is found in accordance with the invention. Fig. 8 shows an impression of a can with 24 equidistant beads whereby the beads have the optimum geometry in accordance with the invention. Fig. 9 shows an impression of a can with 16 beads whereby, besides each having an optimum geometry, the beads in accordance with the invention also have a falling bead length. In Fig. 1 the relationship between the thickness of the base and the lid, is expressed in mm vertically, and the thickness of the can-wall, is expressed in mm horizontally with the weight of a can  73 x 100 (mm x mm) indicated by lines of constant weight of 40, 45, 50, 55, 60 g. For such a can approximately 2/3 of the weight of the can is formed by the can-wall and 1/3 by lid and base. Therefore it is certainly worthwhile to reduce the thickness of the can-wall if it is desired to reduce the weight of a can as indicated by the arrow which is drawn from a starting point selected here as reference point for the known can. Figs. 2, 4, 5 and 6 always show horizontally the radial strength of a can-wall in bars, and vertically the axial strength in N. Each of the collapse diagrams indicates with a thick line 2060 N as critical axial strength, and 1.2 bars as critical radial strength. In the quadrant at the top right the can-wall geometry involved fulfils requirements. Fig. 2 shows what the important effect is of changing the thickness of the can-wall t and the bead height V. Here the number of beads was N = 20, the bead length λ = 3.22 mm, the top length (see Fig. 3) L = 0 and the material quality DR 580 packaging steel. Fig. 3 indicates with λ the bead length, with t the thickness of the can-wall, with R the radius of curvature with which the bead peak and bead valley are entered and left respectively, with L the top length and with V the bead height. Fig. 4 shows that in accordance with the invention the top length L = 0 must be selected. Fig. 5 shows that preference is given to use of packaging steel with a quality indicated as DR 580. Fig. 6 shows that the number of beads N must preferably be great, and the bead height V relatively small. This applies for a can-wall in unassembled state, that is one which lacks support from base and lid. Fig. 7 shows schematically how λ, V and R are related in the case of a relatively smooth bead (left) and a sharp bead (right). Fig. 8 shows an impression of a can-wall with a relatively large number of beads N = 24 and a relatively small bead length λ = 2.68 mm, whereby the bead geometry fulfils the relationship named earlier between λ, V and R: V = 0.35 mm, R = 1.58 mm. By selecting V between 0.3 and 0.4 mm the can-wall strength is the least dependent on variations in the bead height which always occur in the practice of manufacturing. Finally Fig. 9 shows an impression of a can-wall with 16 beads N = 16 whereby λ falls off by a factor c = d = 1.11323 such that λ x = 2.68 and λ i = λ 16 = 5.68 and V = 0.35 mm and R i fulfils the relationship named earlier. Particularly in this last can-wall an optimum compromise is found in terms of stiffness and strength with in addition a surprisingly new appearance for a finished can.

Claims: Can-wall comprising in succession a first joining part for joining onto a base part, a first unbeaded part, a beaded part, a second unbeaded part and a second joining part for joining onto a lid part, wherein the beaded part has n consecutively numbered beads bi, i = 1, ..,x,..., n, each bead comprising a bead valley and a bead peak which extend over a projected length λ i characterized in that for the bead bx most susceptible to collapsing a relatively small bead length is selected and in that the bead length elsewhere depending on the lesser susceptibility to collapsing there, is given a larger bead length λ i,i≠x > λ x . Can-wall in accordance with Claim 1 characterized in that λ i > λ i+1 for i = 1, ..., x-1 and λ i+1 > λ i for i = x + 1, ..., n. Can-wall in accordance with Claim 1 or 2 characterized in that λ i =d λ i+1 for i = 1, ..., x-1 and λ i+1 ≅ c λ i for i = x + 1, ..., n, where d and c are factors which are determined by the fluctuation of the susceptibility to deformation by the radial loading over the beaded part i < x and i ≥x, wherein c ≅ d ≥ 1.05. Can-wall in accordance with any of the preceding claims, characterized in that the extremities of the bead valley and bead peak comprise a segment of a circle with a radius of curvature R i , and in that for at least bead b x , R x ≅ (λ x 2 + 4V x 2 ) / 16V x , wherein V i is the bead height between the top of the bead peak and the bottom of the bead valley. Can-wall in accordance with Claim 4 characterized in that for each bead b i , R i ≅ (λ i 2 + 4V i 2 ) / 16V i applies. Can comprising a can-wall in accordance with one of the preceding Claims.

Inventors: KAMPERMAN STEPHANUS MARIA, VAN JAARSVELD HEIN WILLEM LEEN, KAMPERMAN, STEPHANUS MARIA, VAN JAARSVELD, HEIN WILLEM LEENDERT
Applicants: CORUS STAAL BV, IMPRESS BV, IMPRESS BV.
Application year: 1996
Main classification: B65D8
IPC codes: B21D51, B65D8