METAL WASTE PROCESSING FACILITY

Abstract: The facility is designed to win metals, for instance zinc, from metal wastes and can be successfully used in industry. The facility represents an inclined casing faced inside with a heat insulating material and provided with mounted interchangeable reflectors made of bead-formed metal sheets. Onto a cantilever-supported casing shaft is set up a removable drum with a cross-shaped stiffening member inside. Solid wastes can be charged into the drum directly on the areas of formation and disposal of waste, still they can also be charged without removing the drum from upon the casing shaft through the open cover. Soot is taken away from the drum through the open cover, too. The facility has a temperature sensor and an automatic operating conditions control unit; while rotating, the drum is heated by means of a burner. Availability of a good heat insulation of the casing and that of an outlet pipe for ordered removal of combustion products makes the production process ecofriendly.

Description: METAL WASTE PROCESSING FACILITY The useful model refers to facilities treating process metal wastes. A facility is proposed to process metal waste including an inclined casing and a drum, rotating inside this latter, which is set up on a cantilever-supported shaft parallel with the casing bottom. The facility includes an inclined heat-insulated casing with a door and a cover, which can be displaced and, finally, removed. The inner surface of the casing is provided with removable sheets, forming the inner facing (reflectors), that are made of metal bead-formed sheets. Inside the casing, on the cantilever- supported shaft, is installed a melting drum, parallel with the sole, that can be mounted or removed from upon the shaft both charged or empty. The drum can be charged through the open cover when the casing door is open too, while inside the casing, it is kept installed on the shaft. A cross-shaped member to stiffen the drum is used for mixing as well. The drum is heated via a burner while the heating is controlled with a temperature sensor and by means of an automatic control unit. The useful model pertains to facilities treating such industrial metal wastes as, for instance, the solid ones resulting from hot zinc plating. Tubular rotating type furnaces are known to provide the reducing roasting process under the temperature above 1000°C. These furnaces are about 14 m long and 1.2 m in diameter; the period of construction of these latter is 2 years while that of their operation amounts to 15 years (See M.V. Teslitskaya, E.S. Razgon. New methods of processing raw zinc materials used abroad /in Russian/. Moscow. Central Research Institute for Nonferrous Metals, Economics and Information. 1984). Another shortcoming consists in a considerable fuel/power consumption rate during the multistage process of metal winning from the wastes when conventional facilities are applied, and in complexity of the structures used. A great advantage of the advanced facility is its simplicity, in particular, lack of roller conveyers, whose sizes in certain facilities are as large as 41 x 2.5 m and 50 x 3.6 m, respectively; yet another great advantage is ensured by the possibility of prompt replacement of the heat reflectors while in conventional furnaces, it amounts to 10 - 15 days. Cakings extraction from the conventional furnaces is fairly difficult whereas in the suggested model, it is effected promptly, upon removal of the cover, through the inlet orifice of the overturned melting drum. The proposed model has neither complicated seals system nor welded-in bandages that usually pose major problems when dealing with conventional furnaces. The objective of the model applied for consists in simplifying design, reducing overall dimensions, easing operation and maintenance, raising output, process acceleration, power-saving heat consumption (to process 1 t of wastes, 60 t of Diesel fuel are needed, and the process takes up 3 hours thus providing recuperation of 800 kg of zinc). To handle this problem, the casing of the facility is heat-insulated and also provided with easily interchangeable and removable sheets of the inner facing in the shape of bead-formed metal sheets (reflectors). The drum is set on the cantilever- supported shaft thus making possible to avoid the use of any stiffening belts and bearing rollers, ensuring prompt removal of the drum and its transportation to the charge area thus allowing to do without intermediary containers and to keep the drum capable to be charged while on. The casing has a door and a cover, located on the casing top, that can be displaced and, finally, removed. Prior to set the drum on the shaft, the casing door should be opened, then the cover is to be displaced along the respective guides meeting in this way the necessary observation requirements. The facility is equipped with a temperature sensor and an automatic temperature conditions control unit, which also optimizes the mixing process. The whole set of basic features of the proposed technical solution allows to bring the drum to the charge area, to replace one drum by another, this process being well-observed thanks to the displaceable cover, to remove soot from inside the drum through the inlet orifice, to replace promptly the inner facing sheets (reflectors), to reduce delay periods, as well as it allows to increase output. The top portion of the casing door bears an outlet pipe easing to remove combustion products on ordered base. The supporting elements of the casing base are ski-shaped. The metal waste processing facility (See Fig. 1) includes casing 1 with door 19 that is installed on inclined supports 2; the casing walls have heat insulation 11 and are provided with removable sheets of the inner facing made in the shape of bead-formed metal sheets (reflectors) 12; guides 3 are available on top of the casing to displace cover 4 up to its being totally removed ; the facility has temperature sensor 13 and automatic control unit 14. burner 15 to heat the drum, mould 16 to receive the prepared melt, pipe 17 to remove combustion products on ordered base, tray 18 onto which the melt is discharged through outlet orifice 10 from drum 7 having cross-shaped stiffening member 8 and cover 9; the drum is set up on shaft 6 to which mechanism 5 transmits motion. The facility operates as follows. The melting drum is mounted inside casing 1 with open door 19 and cover 4 is displaced along guides 3 to the shaft located parallel with the casing bottom. The drum may be set up both charged or empty. When empty, it is charged through a charging unit with cover 9 being open. Upon installation of the drum on the shaft and after the charging is completed, cover 9 is closed, cover 4 returns to its initial position, and door 19 is closed too. Next, the drum rotating mechanism is operated, fuel starts being fed to the burner to heat the drum . Using signals from the temperature sensor, the stable heating conditions of the drum and its contents are ensured with the use of the automatic control unit. The time required to process 1 t of wastes is 3 hours. Gases released in melting are evacuated in natural way through pipe 17. Upon completion of the melting, the drum is stopped in such a position that the metal outlet orifice is up; then the plug is removed (pricked up), and the drum is turned the outlet orifice down. Melt is discharged onto tray 18 and then via this latter into mould 16. In practice, this process can be effected continuously, since after discharging, the empty drum is taken away and replaced by other drum, already charged directly near the respective zinc plating baths, or this former is charged without being removed from upon the shaft after cover 9 will be opened. As compared with other similar facilities, the proposed one is far more productive, easy in maintenance while availability of the removable and interchangeable reflectors enlarges its life.

Claims: CLAIMS 1. A facility to process metal wastes, including a heat-insulated casing, melting drum with an outlet orifice and cover, burner, temperature sensor and automatic control unit, DIFFERING in that the casing is set on supports in such a manner that its longitudinal axis is inclined relative to the support base, and that it is provided with a door and a cover, this latter mounted to be in a position to move and be removed; the inner surface of the casing bears reflectors; the melting drum is located inside the casing on a cantilever- supported shaft in parallel with the casing base. 2. The facility under Claim 1 DIFFERING in that the inner casing surface is provided with easily removable reflectors made of metal bead-formed sheets. 3. The facility under Claim 1 DIFFERING in that the drum is removable and can be set up or taken away from upon the shaft both charged or empty. 4. The facility under Claim 1 DIFFERING in that the drum can be charged through an inlet orifice with the open casing door while it remains on the shaft inside the casing. 5. The facility under Claim 1 DIFFERING in that a cross-shaped member is located inside the drum that is also used to optimize the mixing process.

Inventors: ALEXEEV ALEXANDER, LINNAINMAA JARKKO, MAMEDOV KOSHKAR, VLASOV VLADIMIR, ALEXEEV, ALEXANDER, LINNAINMAA, JARKKO, MAMEDOV, KOSHKAR, VLASOV, VLADIMIR
Applicants: ALEXEEV ALEXANDER, LINNAINMAA JARKKO, MAMEDOV KOSHKAR, VLASOV VLADIMIR, ALEXEEV, ALEXANDER, LINNAINMAA, JARKKO, MAMEDOV, KOSHKAR, VLASOV, VLADIMIR
Application year: 1996
Main classification: C22B7
IPC codes: C22B7