Aerosol dip tube

Abstract: A dip tube (8) whose tip portion (7) can reach every nook at the bottom of an aerosol container (2), so that an entire aerosol content (9) can be sprayed securely with no aerosol content (9) being left unused, leading to economical use of an aerosol product, and a weight (6) fixed around the dip tube does not hit the inner surface of the aerosol container (2), whereby causing neither damage nor corrosion on the inner circumference of the aerosol container (2). In an aerosol dip tube (8) being hung down in an aerosol container (2), with a substrative end portion thereof connected to a valve mechanism to induce an aerosol content (9) from a free end portion thereof to the valve mechanism, the dip tube (8) is comprised of a tube main body (5) made of a soft and elastic material, and a tubular weight (6) fixed to the outer peripheral surface of the tube main body (5), with a protruding tip portion (7) of said tube main body (5) protruding from the end of said tubular weight (6) by 5 to 15 mm.

Description: The present invention relates to an aerosol dip tube for inducing an aerosol content in an aerosol container to a valve mechanism provided on the aerosol container. An aerosol dip tube is disposed in an aerosol container with the substrative end portion thereof connected to a valve mechanism to induce the aerosol content to the valve mechanism for controlling spraying of an aerosol content encapsulated in the aerosol container. Such dip tubes include those made of relatively rigid resins which can hardly be bent and those made of soft and elastic resins which can easily be bent. If a dip tube made of a rigid resin is employed in an aerosol container, the tube cannot follow the aerosol content which moves when the aerosol container is slanted or inverted, because the container is not designed to be used in such slanted or inverted state. Accordingly, such aerosol container involves problems that some of the aerosol content remains unsed and that only the vaporization gas is exhausted, although the aerosol content still remains in the container, to make spraying of the aerosol content impossible. There proposed are dip tubes made of bendable soft and elastic materials so as to solve the problems described above. The dip tube made of such soft and elastic material is designed to be able to follow as the container is slanted and be constantly brought into contact with the aerosol content. As an example of a dip tube made of a soft and elastic material, there disclosed in Japanese Unexamined Utility Model Publication No. Sho 62-118552 a thick weight. The weight is fixed to the free end portion of a dip tube made of a soft and elastic material. According to this constitution, the dip tube is bendable as the aerosol container is slanted to allow the free end portion of the tube to move such that it can constantly be brought into contact with the aerosol content and that the aerosol content in the container may be used up. Another dip tube is devised and proposed with the similar object in Japanese Utility Model Publication No. Sho 56-39578. According to this device, there is a dip tube made of a soft and elastic material to which free end a holding frame is attached, and a thick weight is embedded in this holding frame. This constitution enables the tube to bend as the aerosol container is slanted and move the free end portion of the tube such that it can constantly be brought into contact with the aerosol content. Another dip tube is disclosed in Japanese Unexamined Utility Model Publication No. Sho 55-13626, in which a thick weight is attached to the free end portion of a dip tube made of a soft and elastic material, and the weight is covered on the circumference thereof with a shock absorbing material. However, in the dip tube having a thick weight fixed at the free end portion thereof, as disclosed in Japanese Unexamined Utility Model Publication No. Sho 62-118552, the free end of the dip tube cannot reach the nooks at the bottom of the aerosol container because the weight strikes the side of the aerosol container, which inevitably causes the content to remain not used up, disadvantageously. Additionally, in the dip tube having a weight fixed at the free end portion thereof, the weight hits the inner surface of the aerosol container, when the weight moves as the aerosol container is slanted, to possibly damage the coating etc. applied on the inner surface of the aerosol container. If the aerosol content is of corrosive, the aerosol container is liable to be corroded due to this damage to cause change of properties of the aerosol content or accidents such as gas leakage due to the damage of the aerosol container can happen, disadvantageously. Meanwhile, as disclosed in Japanese Utility Mode Publication No. Sho 56-39578, a dip tube to which a holding frame made of a soft and elastic material is attached at the free end thereof and a thick weight is embedded in this holding frame, involves disadvantages that the structure of the tube becomes complicated to cause troubles for producing the dip tube and that the production cost is elevated. Further, a weight provided at the free end portion of the dip tube strikes the side of the aerosol container, whereby preventing the free end of the dip tube from securely reaching the nooks at the bottom of the aerosol container and causing the content to remain not used up, disadvantageously. In a dip tube, as disclosed in Japanese Unexamined Utility Model Publication No. Sho 55-13626, in which the outer periphery of a thick weight attached to the free end of a dip tube is covered with a shock absorbing material, the inner surface of the aerosol container will not be damaged, but such disadvantages as the structure of the dip tube becomes complicated to elevate the production unit cost thereof or the content of the aerosol remains not used up are not eliminated so completely. GB-A-2234555 describes an aerosol container in which an aerosol dip tube is hung down therein with a substrative end portion of the aerosol container being connected to a valve mechanism to induce an aerosol content from a free end portion thereof to the valve mechanism. The aerosol dip further comprises a tube main body made of a soft and elastic material and a tubular weight. With such an aerosol dip tube however the mounting of the weight without damaging the inner container surface in use is somewhat complicated. Accordingly it is the object of the present invention to overcome those above mentioned problems of aerosol dip tubes of the prior art, and in particularly to simplify the mounting of the weight without damaging the inner container surface in use. According to the invention, proceeding from prior art aerosol dip tubes, and in particular that disclosed in GB-A-2234555, this object is achieved in that the tubular weight is fixed to the outer peripheral surface of said tube main body, with a protruding tip portion of said tube main body protruding from the end of said tubular weight by 5 to 15 mm, such that only the tip protrusion is brought into contact with the inner surface of the aerosol container. The dip tube according to the present invention having a tubular weight to be fixed on the outer peripheral surface of the tube main body realizes a small external diameter with a thin weight, accordingly such a tubular weight will have an external diameter with only a bit larger than that of the dip tube, thereby presenting a less changed external diameter of the tube main body as a whole. Additionally, the protruding portion of 5 to 15 mm length formed by protruding the free end portion of the tube main body from the tubular weight eliminates such inconvenience as restricted movement due to the weight struck against the side of the aerosol container even when the free end portion of the tube main body moves to every nook at the bottom of the aerosol container. As a conclusion, the free end portion of the tube main body is allowed to reach every nook at the bottom of the aerosol container, so that the entire aerosol content can be sprayed securely with no aerosol content being left unused, leading to economical use of the aerosol product. In this case, if the length of the tube main body to be protruded from the tubular weight is smaller than 5 mm, it is difficult for the free end of the tube main body to reach the nooks of the aerosol container. On the other hand, if the length of the tube main body to be protruded from the tubular weight is greater than 15 mm, the follow-up movement of the dip tube with the slanting of the aerosol container will be awkward, unfavorably. Further, even when the tube main body is swung as the aerosol container is slanted, only the free end of the tube main body may hit or touch the inner surface of the inner wall surface of the aerosol container, so that the tubular weight is not substantially brought into contact with the inner surface of the aerosol container since the tube main body is allowed to protrude by 5 to 15 mm from the lower end of the tubular weight. Thus, the inner surface of the aerosol container is substantially prevented from being damaged, thereby the weight does not need to be embedded in the holding frame nor to be covered with a shock absorbing material. Having a tubular form, the weight can be fixed onto the tube main body by fitting it on the outer perihery of the dip tube and caulking it lightly from the circumference; providing extremely easy procedures of attaching the tubular weight. The position of attaching the tubular weight can easily be selected by sliding the tubular weight along the outer peripheral surface of the tube main body before the weight is caulked. Accordingly, the optimum position of the tubular weight for spraying can easily be selected by freely moving the weight depending on the size of the aerosol container etc. In caulking the tubular weight, it is preferable to provide the tubular weight with a slit at the longitudinal direction thereof because which allows even and entire caulking over the length thereof to secure more reliable fixture on the tube main body. The weight having such a tubular form can be formed to have a small outer diameter so that a possibility that the weight hits the inner wall surface of the aerosol container can further be minimized. Accordingly, the tubular weight is preferably formed to have an outer diameter of 4 to 6 mm. An outer diameter of less than 4 mm provides poor workability in connection with the diameter of the tube main body; whereas that of more than 6 mm makes the weight readily hit the inner wall surface of the aerosol container, unfavorably. Meanwhile, the tubular weight is preferably formed to have a length of 20 to 40 mm. If the length of the tubular weight is less than 20 mm, sufficient weight cannot be secured, so that it will be difficult to allow the tube main body to securely follow the movement of the aerosol content when the aerosol container is, for example, slanted. On the other hand, if the length of the tubular weight is greater than 40 mm, bending of the tube main body will be awkward, unfavorably. A tubular weight made of a stainless steel material will offer high corrosion resistance, and even when the aerosol content is a corrosive material, the aerosol content can be used safely. The content of the invention is not limited to the above description, and the objects, advantages, features, and uses will become apparent by reference to the following description considered in connection with the accompanying drawings. Additionally, it should be noted that any appropriate alterations not departing from the spirit of the invention are to be included in the scopes of the invention. Fig. 1 shows in side view a state where a dip tube is connected to a housing. Fig. 2 shows in enlarged side view a tubular weight fixed on the tube main body. Fig. 3 shows in cross-sectional view a state where the protrusion of the free end portion of the tube main body from the tubular weight is reaching a nook at the bottom of an aerosol container. Fig. 4 shows in enlarged side view corresponding to Fig. 2 the tubular weight according to another embodiment. A preferred embodiment of the present invention is now be described below with reference to the accompanying drawings. A cover 1 is fixed to the upper end of an aerosol container 2. On the lower and inner surface of the cover 1, a housing 3 in which a valve mechanism (not shown) is mounted is fixed. A stem 4, which is connected at the lower end to the valve mechanism in this housing 3, is protruding upward from the upper end of the cover 1. The substrative end portion of a tube main body 5 made of a bendable soft and elastic material is inserted in the housing 3, and thus the tube main body 5 is connected to the housing 3 containing the valve mechanism. The tube main body 5 is fixedly provided, at the side of the free end portion of the outer peripheral surface thereof, with a tubular weight 6 made of a tubular stainless steel material. This tubular weight 6 is preferably formed to have an outer diameter of 4 to 6 mm and an inner diameter of 2 to 3 mm. More preferably, the length (vertical directions in the figure) and thickness of the tubular weight 6 are preferably decided between 20.0 mm and 40.0 mm and between 0.7 mm to 1.5 mm, respectively. In this embodiment, the tubular weight 6 is designed to have an outer diameter of 4.6 mm and an inner diameter of 3.4 mm, i.e. a thickness of 1.2 mm, and a length of 33.0 mm. Furthermore, the tubular weight 6 is preferably designed to have a weight of 1.5 to 3.0 g. In this embodiment, the tubular weight 6 is designed to have a weight of 2.5 g. The thus formed tubular weight 6 is fitted from the tip of the tube main body 5 and slid thereon to allow the free end portion of the tube main body 5 to protrude by 5 mm to 15 mm from the lower end of this tubular weight 6 so as to constitute a tip protrusion 7 from the tip of the tube main body 5. In this embodiment, this tip protrusion 7 is designed to have a length of 10 mm. The tubular weight 6 can be fixed onto the tube main body 5 by caulking the tubular weight 6. The caulking is carried out by allowing the tubular weight 6 to bite the tube main body 5 against the diameter thereof by 1/100 mm to 1/10 mm. By achieving caulking within this range, neither passage of an aerosol content 9 through the tube main body 5 is hindered, nor the tubular weight 6 slips off the outer peripheral surface of the tube main body 5. The tubular weight 6 may be caulked partly, or evenly over the entire length thereof. If the tubular weight 6 having a slit 10 at the longitudinal direction thereof, as shown in Fig. 2, is caulked, the tubular weight 6 can evenly be caulked over the entire length with minimized deformation in the circular cross section thereof. If the slit 10 is not to be formed, as shown in Fig. 4, the tubular weight 6 can be formed using a ready made stainless steel tube etc. In this case, the tubular weight 6 is partly caulked to be fixed onto the tube main body 5. The thus obtained dip tube 8 is used after being connected to and hung from the valve mechanism in the housing 3. When the aerosol content 9 is to be sprayed, the stem 4 is depressed via a push button (not shown) to open the valve mechanism. The opening of the valve mechanism allows the aerosol content 9 to be introduced from the free end of the tube main body 5 and sprayed through a nozzle of the push button etc. to the outside. When the aerosol container 2 is slanted, the tube main body 5 made of a soft and elastic material is bent by the weight of the tubular weight 6 in the same direction as the container 2 is slanted. Therefore, no matter how the aerosol container 2 is slanted or inverted, the tip protrusion 7 of the tube main body 5 follows the aerosol content 9 to keep contact therewith, thus enabling spraying of the aerosol content 9 to the last drop. Even if the tube main body 5 is swung by slanting and the like of the aerosol container 2, only the tip protrusion 7 is brought into contact with the inner surface of the aerosol container 2, and the thin tubular weight 6 fixed to the tube main body 5 above the tip protrusion 7 is not substantially brought into contact with the inner surface of the aerosol container 2. The constitution of the present invention is as described above. Accordingly, the tubular weight does not hit the inner wall surface of the aerosol container, thereby the tip protrusion of the tube main body having a small diameter can reach the nooks of the aerosol container, so that the aerosol product can economically be used with no aerosol content remaining unused therein. Since the aerosol content is constantly allowed to be in contact with the tip protrusion, it can be prevented that only the propellant gas contained in the aerosol container is exhausted to the outside to cause pressure reduction and the like in the container. Besides, since the tubular weight is designed not to hit the inner surface of the aerosol container even when the aerosol container is slanted, there is no possibility that the inner peripheral surface of the aerosol container is damaged to be corroded, etc. Further, the tubular weight is not coated on the outer periphery but can be directly fixed onto the tube main body, so that the procedures of attaching the weight can greatly be facilitated, improving workability and reducing the production cost. In addition, since the position of the tubular weight to be attached to the tube main body can freely be decided, the length of the tip protrusion can freely be adjusted depending on the size of the aerosol container, shape of nooks, etc., and thus it is possible to properly secure a state where the amount of the aerosol content remaining unsprayed is minimal and where the inner surface of the container is not damaged.

Claims: An aerosol dip tube (8) being hung down in an aerosol container (2) with a substrative end portion thereof connected to a valve mechanism to induce an aerosol content (9) from a free end portion thereof to said valve mechanism, said aerosol dip tube comprising a tube main body (5) made of a soft and elastic material, and a tubular weight (6), characterised in that the tubular weight (6) is fixed to the outer peripheral surface of said tube main body (5), with a protruding tip portion (7) of said tube main body protruding from the end of said tubular weight (6) by 5 to 15 mm, such that only the tip protrusion (7) is brought into contact with the inner surface of the aerosol container (2). The aerosol dip tube according to Claim 1, characterized in that said tubular weight is formed to have an outer diameter of 4 to 6 mm. The aerosol dip tube according to Claim 1, characterized in that said tubular weight is formed to have a length of 20 to 40 mm. The aerosol dip tube according to Claim 1, characterized in that said tubular weight is made of a stainless steel material. The aerosol dip tube according to Claim 1, characterized in that said tubular weight is fixed on said tube main body through caulking said tubular weight having a slit provided along the longitudinal direction thereof. The aerosol dip tube according to Claim 5, characterized in that said tubular weight is formed to have a length of 20 to 40 mm.

Inventors: HACHINOHE YUKIO, KOYAMA KUNIO, SAITOH HIDEAKI, HACHINOHE, YUKIO, KOYAMA, KUNIO, SAITOH, HIDEAKI
Applicants: TOYO AEROSOL IND CO, TOYO AEROSOL INDUSTRY CO., LTD.
Application year: 1995
Main classification: B65D83
IPC codes: B65D83, B05B9