Discharge-type ignition device for oil burner

Abstract: A discharge-type capable of accomplishing ignition of a wick at a position convenient or suitable for the ignition. Spark discharge for ignition of a wick (16) is started in the course of raising of the wick. Thus, any possible variation in height of the wick and deformation of the wick due to wear do not adversely affects ignition of the wick, because the ignition is carried out when a gap between the wick being raised and the discharge electrode is rendered optimum for the ignition. This permits a dry cell to be satisfactorily used as a power supply for the ignition.

Description: BACKGROUND OF THE INVENTION This invention relates to a discharge-type ignition device for an oil burner, and more particularly to a discharge-type ignition device for an oil burner which is adapted to carry out ignition of a wick of the oil burner by electric discharge. Conventionally, a filament-type ignition device has been commonly used for igniting a wick of an oil burner, which is generally constructed so as to red-heat a filament by means of a dry cell acting as a power supply, to thereby permit the red-heated filament to ignite the wick of the oil burner. Further, a discharge-type ignition device for an oil burner is also known in the art. The discharge-type ignition device is classified into an ignition device which uses combustion heat generated from an oil burner as a heat source and a commercial AC 100V power supply as a power supply for the ignition device and an ignition device which uses a battery means such as a dry cell as a power supply therefor. The latter discharge-type ignition device using a battery or dry cell as a power source for electric or spark discharge is disclosed in Japanese Utility Model Publication No. 35244/1988. Unfortunately, it fails to be put into practice due to various disadvantages. Such a conventional discharge-type ignition device using a dry cell as disclosed includes discharge electrodes arranged so as to be spaced from each other with a combustion wick being interposedly positioned therebetween. The present invention is directed to a discharge-type ignition device of the latter type which uses a battery or a dry cell as a power supply to carry out spark discharge between discharge electrodes, to thereby ignite a wick. The conventional discharge-type ignition device using a dry cell as the power supply has a disadvantage that the dry cell fails to permit spark discharge sufficient for ignition of a wick of an oil burner to occur between discharge electrodes. Also, the conventional discharge-type ignition device using a dry cell causes a variation in height of the wick, a deterioration in surface of the wick due to settling of the wick, adhesion of tar to the wick or the like, and deformation of the wick with lapse of time, resulting in a variation in dimension or distance between the wick and the discharge electrodes. This causes spark generated by discharge to be deviated from the wick, leading to a failure in ignition of the wick and/or generation of white fume of fuel oil from the wick. This would be the reason why the conventional discharge-type ignition device using a dry cell fails to be put into practice. Thus, an ignition device for an oil burner which is currently commercially available is limited to the above-described filament-type ignition device. In view of the foregoing disadvantage, the assignee proposed a discharge-type ignition device for an oil burner which is constructed so as to generate spark discharge in the course of upward movement of a wick for ignition to a normal combustion position, to thereby ensure positive ignition of the wick while permitting a dry cell to be satisfactorily used for the spark discharge. Such a device is described in US-5413479-A and comprises the features of the preamble of Claim 1. The discharge-type ignition device proposed smoothly or positively accomplishes ignition of the wick by spark discharge, because it can eliminate the above-described disadvantage of the prior art and is inherently free of a disadvantage of a filament-type ignition device that a filament is readily exhausted, deformed and/or broken. Nevertheless, it is still highly desirable to develop a discharge-type ignition device which is further simplified in structure and reduced in manufacturing cost. This is achieved by the characterising features of Claim 1. Further preferred features and advantages of the invention will become apparent from the subordinate Claims taken in conjunction with the following description and drawings, in which: Figure 1 is a fragmentary vertical sectional showing an example of an oil burner to which a discharge-type ignition device according to the present invention may be applied; Figure 2 is a front elevation view showing an essential part of an embodiment of a discharge-type ignition device for an oil burner according to the present invention; Figure 3 is a fragmentary plan view of the discharge-type ignition device shown in Fig. 2; Figure 4 is a fragmentary enlarged sectional view showing an essential part of a discharge electrode means in the discharge-type ignition device shown in Fig. 2; Figure 5 is a plan view or the discharge electrode means shown in Fig. 4; Figure 6 is a front elevation view showing an essential part of another embodiment of a discharge-type ignition device for an oil burner according to the present invention; Figure 7 is a front elevation view in section showing a further embodiment of a discharge-type ignition device for an oil burner according to the present invention; and Figure 8 is a fragmentary plan view of the discharge-type ignition device shown in Fig. 7. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Now, a discharge-type ignition device for an oil burner according to the present invention will be described hereinafter with reference to the accompanying drawings. Referring first to Fig. 1, an oil burner to which a discharge-type ignition device according to the present invention may be applied is illustrated by way of example. The oil burner shown in Fig. 1 includes a wick receiving cylinder structure 10 comprising an inner cylindrical member 12 and an outer cylindrical member 14 arranged so as to be radially spaced from each other with a space being defined therebetween. In the thus-formed space of the wick receiving cylinder structure 10 is arranged a wick 16 in a manner to be vertically movable. The wick receiving cylinder structure 10 is mounted substantially on an oil reservoir 18. Reference numeral 20 designates a wick operating shaft, which is adapted to vertically move the wick 16 when it is rotated. On the wick receiving cylinder structure 10 is supported a combustion cylinder structure 22 in which combustion of fuel oil takes place. The above-described construction of the oil burner per se is widely known in the art. Referring now to Figs. 2 to 5, an embodiment of a discharge-type ignition device according to the present invention is illustrated, which is so constructed that a wick is moved by lever operation. A discharge-type ignition device of the illustrated embodiment includes a discharge electrode means 24 which comprises a pair of discharge electrodes or a first discharge electrode 24a and a second discharge electrode 24b. In the illustrated embodiment, the first discharge electrode 24a acts as a positive-side discharge electrode and the second discharge electrode 24b acts as a negative-side discharge electrode. As shown in Fig. 4, the first discharge electrode 24a is so arranged that a distal end thereof faces a side surface of an upper portion of the wick 16 when the wick is raised to a normal combustion position and the second discharge electrode 24b is arranged so as to be opposite to a distal end of the first discharge electrode 24a with a gap being formed therebetween and in proximity to an upper end of the wick 16 when it is raised to an uppermost position. The discharge-type ignition device of the illustrated embodiment also includes an ignition knob 26 for rotating the wick operating shaft 20 in a wick raising direction. The ignition knob 26 is mounted one one end of a knob lever 28 which is pivotally moved by operation of the ignition knob 26. The wick operating shaft 20 is mounted thereon with a wick operating lever 30 so that it may be moved with the shaft 20. Thus, in the illustrated embodiment, the knob lever 28 is pivotally moved through the ignition knob 26, so that the wick operating shaft 20 may raise the wick 16. The discharge-type ignition device of the illustrated embodiment further includes an ignition switch 32 for selectively feed the discharge electrodes 24a and 24b with electricity. The ignition switch 32 is constructed so as to be operated depending on actuation of the ignition knob 26. More particularly, it is kept open when the ignition knob 26 is between a fire-extinguishing position and a wick raised combustion position and closed when it is moved to a wick further-raised position beyond the wick raised combustion position, to thereby cause electric or spark discharge to start to occur between the first and second discharge electrodes 24a and 24b. Thus, the illustrated embodiment permits ignition of the wick 16 to be carried out at a position suitable for the ignition while varying a height of the wick 16. The discharge-type ignition device of the illustrated embodiment further includes a return spring 34 for forcibly lowering or returning the wick 16 raised to the wick further-raised position for ignition to the wick raised combustion position. For this purpose, the return spring 34 is connected at one end thereof to a rotation plate 36 arranged coaxially with the knob lever 28. The rotation plate 36 is provided thereon with a holding section 38 engaged with the knob lever 28. Thus, in the illustrated embodiment, the knob lever 28 forces the rotation plate 36 through the holding section 38 engaged therewith. In addition, the discharge-type ignition device the oil burner. In the illustrated embodiment, the stopper 40 may comprise a holding shaft of a vibration sensing unit 42. The rotation plate 36 is securely engaged with the stopper 40 when it is moved to the wick raised combustion position; so that even when the wick 16 is raised beyond the wick raised combustion position, the return spring 34 returns the rotation plate 9 to a position at which it is engaged with the stopper 10. As described above, the ignition switch 32 is operated depending on actuation of the ignition knob 26. More specifically, in the illustrated embodiment, the ignition switch 32 is operated depending on actuation of the wick operating lever 30 operatively connected to the ignition knob 26. The vibration sensing unit 42 is actuated when it detects vibration of a predetermined magnitude or more such as earthquake and includes a vibration sensing weight 44 acting as a vibration detecting section of the vibration sensing unit 42. In the illustrated embodiment, the return spring 34 serves also as a fire-extinguishing spring for driving the vibration sensing unit 42. More specifically, when the vibration sensing weight 44 detects vibration of a predetermined magnitude or more during a combustion operation of the oil burner, it transmits the vibration to the stopper 40 to disengage the rotation plate 36 from the stopper 40. This results in the return spring 34 acting on the rotation plate 36 to rotate the wick operating shaft 20 from the wick raised combustion position to the fire-extinguishing position, leading to fire-extinguishing of the oil burner. For this purpose, the stopper 40 may be arranged on the vibration sensing unit 42. Reference numeral 46 designates a support plate for a wick operating unit. In the illustrated embodiment, the wick operating shaft 20, ignition knob 26, rotation plate 36, ignition switch 32 and vibration sensing unit 42 may be mounted on the support plate 46. Now, the manner of operation of the discharge-type ignition device of the illustrated embodiment thus constructed will be described hereinafter with reference to Figs. 1 to 5. When the ignition knob 26 is downwardly moved to rotate the wick operating shaft 20 in the wick raised direction, the wick 16 received in the space between the inner cylindrical member 12 and the outer cylindrical member 14 is raised, resulting in an upper end of the wick 16 being projected upwardly from the space into a lower part of the combustion cylinder structure 22. Then, further operation of the ignition knob 26 permits the ignition switch 32 to be turned on or closed while raising the wick 16, so that spark discharge may continuously occur between the first discharge electrode 24a and the second discharge electrode 24b, resulting in ignition of the wick 16 being carried out when a gap between the wick being raised and the discharge electrode 24b is optimum for the ignition. Whereas, the rotation plate 36 which is operatively connected through the holding section 38 to the ignition knob 26 and on which the return spring 34 is mounted is kept engaged with the stopper 40 at the wick raised combustion position. Thus, when the ignition knob 26 is operated, the rotation plate 36 is rotated to the wick further-raised position beyond the wick raised combustion position against the return spring 34, to thereby cause the ignition switch 32 to be closed or turned on. This results in spark discharge occurring between the first discharge electrode 24a and the second discharge electrode 24b, so that ignition of the wick 16 may be carried out when a gap between the wick being raised and the discharge electrode 24b is optimum for the ignition. When an operator's hand is released from the ignition knob 26 after ignition of the wick 16 is accomplished, the return spring 34 forcibly elastically returns the wick 16 from the wick further-raised position to the wick raised combustion position and renders the ignition witch 32 open to stop spark discharge between the discharge electrodes 24a and 24b, so that the wick 16 ignited may continue combustion while being kept at the combustion position. Thus, it will be noted that the wick 16 is raised to the uppermost position beyond the wick raised combustion position every time when ignition operation takes place, so that ignition of the wick may be positively ensured even when there occurs a variation in height of the wick 16. Referring now to Fig. 6, another embodiment of a discharge-type ignition device for an oil burner according to the present invention is illustrated. A discharge-type ignition device of the illustrated embodiment is of the lever-operation type as in the first embodiment described above. In the embodiment of Fig. 6, an ignition switch 32 is likewise operated depending on operation of an ignition knob 26. However, it is operated depending on operation of a rotation plate 36 rather than a wick operating lever 30. For this purpose, the ignition switch 32 is operatively connected to or associated with the rotation plate 36. The remaining part of the embodiment shown in Fig. 6 may be constructed in substantially the same manner as the embodiment described above with reference to Figs. 2 to 5. Referring now to Figs. 7 and 8, a further embodiment of a discharge-type ignition device for an oil burner according to the present invention is illustrated. A discharge-type ignition device of the illustrated embodiment is of the dial-operation type unlike the above-described embodiments. In the embodiments of Figs. 7 and 8, an ignition knob 26 is rotated to rotate a wick operating shaft 20, to thereby raise a wick 16. Also, a wick operating lever 30 of the wick operating shaft 20 is operatively connected to a holding section 38 of the rotation plate 36, so that the wick operating lever 30 forces the holding section 38 to raise a wick 16 against a return spring 34. Also, an ignition switch 32 is operatively connected to the holding section 38 of the rotation plate 36, resulting in being operated depending on operation of the wick operating lever 30 as in the embodiment shown in Figs. 2 to 5. The remaining part of the illustrated embodiment may be constructed in substantially the same manner as the embodiment of Figs. 2 to 5. As can be seen from the foregoing, the discharge-type ignition device of the present invention is so constructed that spark discharge may be started in the course of raising of the wick. Thus, any possible variation in height of the wick and deformation of the wick due to wear do not adversely affects ignition of the wick, because the ignition is carried out when a gap between the wick being raised and the discharge electrode is rendered optimum for the ignition. This permits a dry cell to be satisfactorily used as a power supply for the ignition. Also, in the present invention, the ignition switch is kept open or turned off when the wick is at the wick raised combustion position at which normal combustion takes places. Therefore, even if ignition of the wick is failed when it is returned to the combustion position, re-operation of the ignition knob permits the ignition operation to be readily repeated, resulting in the device of the present invention being highly convenient. In general, a wick of an oil burner is gradually deteriorated with repeated use even when a wick raised position at which normal combustion takes place is kept substantially constant. Such deterioration remarkably occurs at a portion of the wick at which normal combustion takes place. In the present invention, the wick is raised to a position above the wick raised combustion position when the ignition takes place, so that the ignition may be positively accomplished because a portion of the wick at which ignition takes place is positionally different from that of the wick at which combustion takes place.

Claims: A discharge-type ignition device for an oil burner including a pair of discharge electrodes (24a,24b) for location in the region of an upper portion of a wick (16) of an oil burner; discharge means for generating a spark discharge between said electrodes (24a, 24b) upon operation of an ignition switch (32); means (34) for biasing said wick (16) from an upper ignition position to a lower fire extinguishing position below a combustion position; manually operable means (26) for raising said wick (16) against said biasing means (34) from said fire extinguishing position and beyond said combustion position to said ignition position, the said manually operable means (26) being so coupled to said ignition switch (32) as to operate the latter during movement of said wick (16) from said combustion position to said upper ignition position, and means (40) for arresting said biasing means (34) when said wick (16) is lowered from said upper ignition position to said combustion position by said biasing means (34) upon release of said manually operable means (26), characterised in that said manually operable means (26) is directly mechanically linked to said wick (16) whereby the manually operable means (26) occupies a first position when the wick (16) is in the combustion position and a second position when the wick (16) is in the ignition position, and that the manually operable means (26) is so linked to said ignition switch (32) that the ignition switch (32) is open when said manually operable means (26) is in the first position and is closed when the manually operable means (26) is in the second position. A discharge-type ignition device as claimed in Claim 1, for an oil burner which includes a wick receiving cylinder structure (10) including an inner cylindrical member (12) and an outer cylindrical member (14) arranged so as to be spaced from each other with a space being defined therebetween, wherein said wick (16) is vertically movably arranged in said space of said wick receiving cylinder structure; a rotatable wick operating shaft (20) is provided for vertically moving said wick; said discharge electrodes (24a,24b) are arranged for generating a spark discharge therebetween sufficient to ignite a portion of said wick raised so as to extend upwardly from said space of said wick receiving cylinder structure; said manually operable means comprises an ignition knob (26) pivotally movable to rotate said wick operating shaft in a wick raised direction, and said biasing means comprises a return spring (34) to which said ignition knob is operatively connected. A discharge-type ignition device as defined in Claim 2, characterised in that: there is provided a rotation plate (36) to which said return spring (34) is operatively connected; a stop (40) is arranged to engage with said rotation plate when said wick is raised to said combustion position; said rotation plate includes a holding section (38) through which said ignition knob (26) is connected to said rotation plate; the arrangement is such that said ignition knob (26) is pivotally moved against said return spring (34) so as to cause said rotation plate (36) to be engaged with said stop (40) when it is pivotally moved for raising said wick; and that said rotation plate (36) is further pivotally moved beyond said stop (40) to move said wick to said ignition position. A discharge-type ignition device as claimed in Claim 3 wherein said ignition switch (32) is arranged to be actuated by said rotation plate (36). A discharge-type ignition device as defined in Claim 2, wherein said wick operating shaft (20) includes a wick operating lever (30) through which said wick operating shaft (20) is operatively connected to said ignition knob (26); and said ignition switch (32) is arranged to be actuated by said wick operating lever.

Inventors: KAWAMURA MASANORI, YAMADA TOSHIHIKO, KAWAMURA, MASANORI, YAMADA, TOSHIHIKO
Applicants: TOYOTOMI KOGYO CO LTD, TOYOTOMI CO., LTD.
Application year: 1995
Main classification: F24C5
IPC codes: F24C5