Method for processing slags of a waste incineration plant and concrete element

Abstract: The invention relates to a method for processing slags of a waste incineration plant. In order to contribute toward a solution for the ecological problem of the slag mass, the invention provides the method for processing slags of a waste incineration plant, characterized in that slags are pre-treated and mixed in a concrete mixer together with cement and water to a concrete mass and that thin-walled concrete elements are manufactured from this concrete mass. The final removal by way of dumping slags is hereby avoided or reduced and these are employed usefully.

Description: The invention relates to a method for processing slags of a waste incineration plant as indicated in the preamble of claim 1. Said method is disclosed in DE-A-3641786 JP-A-49-118355 and JP-A-61-189151. Said publications propose to produce full concrete elements such as street stones and/or wall stones from a mixture comprising slags of a waste incineration plant, in order to contribute to the ecological problem of the gigantic slag mass. The stones produced are of bad quality. They have cracks when the mixture comprises slags. This will probably be the reason for the fact that said known method has not been carried out up to now for substantially contributing to a solution for said gigantic slag mass. In order to really contribute toward a solution for the ecological problem of the slag mass, the invention provides the method according to claim 1. Although the production of thin-walled hollow concrete elements in general requires a better concrete mortar condition than the production of full concrete stones, it has been found that thin-walled hollow elements manufactured according to the invention do not present cracks. Any component which may form during the curing step of the manufacturing process can migrate out of the thin walls of the concrete element without this resulting in cracking or other destruction of the concrete element. The final removal by way of dumping slags can hereby essentially be avoided or reduced and these slags are employed usefully. The invention relates to and also provides a thin-walled hollow concrete element manufactured according to the method of the invention. Such concrete elements are found to be extremely useful in the building industry, for example as concrete blocks for brickwork of walls, partitions or foundations, or as ceiling filling elements. The invention will be elucidated in the description following hereinbelow with reference to a drawing, in which: figure 1 is a diagram showing the quality categories 4/1.2 and 6/1.6 for concrete blocks; figures 2-5 show perspective views of concrete elements according to the invention; and figure 6 shows a perspective view of another type of hollow concrete element. In a normal waste incineration plant, waste, for example domestic waste and/or other waste is incinerated, whereby the bottom ash of the furnace is cooled, for example in a water reservoir, and whereafter the thus created non-glazed bottom slags are divested of large elements, for example unincinerated objects, and de-ironed, for example by means of a rotating magnetic drum. Non-ferrous metals are optionally also removed from the non-glazed bottom slags. Said slags are the product of a normal waste incineration plant, wherein any grid and the ash lying thereon are not brought to such a high temperature that slags can glaze. A thermal after-treatment to glaze bottom slags is not applied with a view to an environmentally-friendly dumping. These non-glazed bottom slags are likewise subjected to a maturing process for some time, for example 2 or 3 months, at a storage location, wherein organic and inorganic substances react so that these slags become more stable. These slags are thereafter screened using a screen with a mesh width of 10 mm. It is conceivable to use larger or less large screen fractions. It is also possible to screen or wash out the finer screen fraction, for example from 0-2 mm, in which case the amount of cement required is reduced. The washing water can then optionally be re-used as extinguishing water to extinguish the furnace slag. The thus pre-treated non-glazed bottom slags are supplied batch-wise to a concrete mixer for preparation of a concrete mass. For each concrete mixer filling are fed to the concrete mixer: the components of cement, slags and water and optionally sand and/or gravel, for example in the weight ratio as indicated in the mix examples from the table below. It should be noted here that the examples are based on moist non-glazed bottom slags with a pre-measured moisture content of 26 to 27% and sand with a pre-measured moisture content of 6%. At other moisture contents the amount of water to be added is adapted. As cement can be used blast-furnace slag cement (such as CEM III/A, formerly known as HK (for example HK40)), but Portland cement (CEM I, formerly known as P (for example P50)) is preferably used. Other types of cement are also conceivable in different proportions as required. Additives can optionally be added to the concrete mix to alter the characteristics, such as water reducing means, air bubble formers, gas or foam generating means, plasticizing mineral powders, water-restraining means, bonding retarders, bonding accelerators, curing accelerators, antifreeze, permeability reducing means, liquid repellant means, adhesive means, corrosion inhibitors, alterers of the alkali granulate reaction, biocides and/or colouring means. After several minutes of mixing in a concrete mixer the prepared concrete is poured into moulds and these moulds are vibrated for a time, for example a few seconds. The resulting green elements are then removed from the moulds and cured, for example in forced manner by heating under atmospheric pressure or in an autoclave with steam under pressure. The curing preferably takes place by curing the green elements in a first curing step for a time, for example several hours or a day, in a substantially closed curing area which becomes hot and moist due to the heat and the moisture released during the curing reaction. This first curing step can take place by slowly moving the green elements on wagons through an elongated hall from one end to the other end. At the end of the first curing step the then form-retaining green elements are packed in stacks and stored on a stacking field to undergo a second curing step for a number of days under atmospheric conditions. When they have attained the required hardness, for example after 7 or 28 days, they are delivered and used as building elements, for example in brickwork, foundations or ceilings. Particularly suitable as hollow concrete elements are the thin-walled concrete blocks 13-16, flower tubs 17 with the shapes and dimensions according to figures 2-6 and similar hollow concrete elements. The concrete elements 13-17 are manufactured with a wall thickness of several centimetres, for example 2.5 - 6 cm, preferably about 3 to 4 cm, without metal reinforcement. In a ceiling 41 of figure 5 filling blocks 16 according to the invention are supported by reinforced concrete beams 19, while this structure is covered by a concrete layer 20. Figure 6 shows as a hollow thin-walled concrete element according to the invention a flower tub 17 which can optionally be set with pebbles 42 on its outer sides. If particular quality standards for hollow concrete elements such as the flower tub 17 are not set by quality specifications or if there are lower relevant quality requirements, it is even conceivable to manufacture such concrete elements from a concrete mix as according to trial mix 6. Any components occurring in the concrete during the curing step of the manufacturing process can easily migrate because of the thin-walled and porous state of this concrete, so that they cannot result in disturbing concrete cracks. Owing to the absence of steel reinforcing material such components do not result in corrosion of such a reinforcement. Also included in the table below for each mix with non-glazed bottom slags are values for several properties, while in the diagram of figure 1 the position of the concrete quality of the mix examples 1-12 is indicated. Understood by the apparent specific gravity G is the weight of the dry hollow block divided by the volume enclosed by the external block dimensions. To manufacture a light concrete block within the quality category 4/1.2 as many slags as possible are preferably processed. This means that no or little sand is used. In order to manufacture the concrete block just within the quality category 6/1.6 the minimum amount of sand is preferably used, that is, the maximum amount of slags, for example in the order of magnitude of three parts by weight of moist non-glazed bottom slags to two parts by weight of moist sand. According to the invention it is proposed to manufacture hollow thin-walled concrete blocks for example according to the stated compositions for trial mixes, with the exception of trial mix 6. It is conceivable, though illogical, to include gravel or other filling substances and/or reinforcement in the mix. Optional reinforcing fibres or reinforcement pieces consist for example of natural or artificial fibres or well clad steel. It is also possible to press the hollow concrete elements instead of compressing them by vibration. A mix is preferably chosen which results in concrete blocks falling within the quality category in a short time, for example 7 days, in order to reduce the required storage space. When trial mixes 4 and 7 are compared it can be seen that due to the use of more cement a trial mix not falling within the intended quality category can nevertheless be brought into this quality category. The compressive strength of trial mix 3 is so good that less cement will suffice, which is shown with trial mix 8.

Claims: Method for processing slags of a waste incineration plant, wherein slags are mixed in a concrete mixer together with cement and water to a concrete mass and wherein concrete elements are manufactured from this concrete mass, characterized in that thin walled hollow concrete elements are manufactured from said concrete mass. Method as claimed in claim 1, characterized in that the slags are subjected to a pre-treatment. Method as claimed in claim 2, characterized in that the pre-treatment comprises of: maturing the slags; removing large elements; de-ironing; and/or breaking and/or screening to prepare a slag mass with a usable granule size. Method as claimed in claim 3, characterized in that a slag mass is prepared with a granule size lying between 0 - 15 mm, preferably between 0 - 12 mm and more preferably between 0 - 10 mm. Method as claimed in any of the foregoing claims, characterized in that a slag mass is prepared, wherein fine granules are screened and/or washed out. Method as claimed in any of the foregoing claims, characterized in that roughly one part by weight of water to five parts by weight of moist slags are added, preferably gradually, to the concrete mixer. Method as claimed in any of the foregoing claims, characterized in that in the order of magnitude of one part by weight cement to 8-10 parts by weight of moist slags and moist sand are supplied to the concrete mixer. Method as claimed in any of the foregoing claims, characterized in that relatively light concrete blocks are manufactured within a quality category of high compressive strength, for example 6/1.6, wherein about three parts of weight of moist slags to two parts of moist sand are used. Method as claimed in any of the foregoing claims, characterized in that light concrete blocks are manufactured within a norm of compressive strength for light concrete blocks, for example quality category 4/1.2, wherein little or no sand is used. Thin-walled hollow concrete element, manufactured by application of the method as claimed in any of the foregoing claims.

Inventors: DE BRUYN RODOLPH, JURISSE MICHEL, PIEN ANDRE, DE BRUYN, RODOLPH, JURISSE, MICHEL, PIEN, ANDRE, Pien, André
Applicants: GEWESTELIJK AGENTSCHAP NETHEID, GEWESTELIJK AGENTSCHAP VOOR NETHEID
Application year: 1995
Main classification: C04B18
IPC codes: C04B18