Method and device for automated assembling of cone half-bits of a valve of an internal combustion engine

Abstract: A method and a device are described for automated assembling of the cone half-bits (17, 18) and the stopper element (14) on the stem (6) of a valve of an internal combustion engine.

Description: The present invention relates to a method and a device for automated assembling of a valve in an internal combustion engine, said valve being of the type comprising a mushroom-shaped body including a stem on whose free end a stopper element is fixed having a conical inner surface which is tapered towards the head of the valve, and an annular outer flange for abutment of one or more valve closing helical springs, said stopper element being fixed on said end of the valve stem with the interposition of an annular body having an outer conical surface, also tapering towards the valve head, which is formed by two cone half-bits which are freely in contact with each other at a plane containing the axis of said annular body, said cone half-bits defining in their assembled condition one or more circumferential inner ribs which engage corresponding circumferential grooves provided on said end of the valve stem. The present invention relates in particular to the problem of automated assembling of the two aforesaid cone half-bits and their associated stopper element. Devices have been already made and used in the past which provide automatically for assembling the cone half-bits and the stopper element on the stem of a valve. Conventionally, the valves used in modern internal combustion engines for motor-vehicles have either one or three circumferential grooves on the free end of the stem which are engaged by an identical number of ribs formed on the inner surface of the two cone half-bits. Automated assembling of the cone half-bits on a stem provided with three grooves has some additional difficulty with respect to the case of a stem provided with a single groove, which has led up to now to the provision of different insertion devices and as a consequence of separate assembling stations, for the two different types of valves. The object of the present invention is that of providing a method and a device for automated assembling of the cone half-bits and the stopper element of a valve which can be used on both the above mentioned types of valves, so as to obtain a relevant simplification and reduction of costs with respect to the technique which is presently in use, as well as an increase of efficiency of the assembling station. In view of achieving this object, the invention provides a method for automated assembling of a valve of the type indicated at the beginning of the present description, characterized in that said two cone half-bits are assembled by making them to slide on the valve stem while keeping them temporarily in a diverging condition, with their ends of smaller diameter spaced apart from each other. In a preferred embodiment, said two cone half-bits and the stopper element are mounted on the valve stem through the sequence of the following stages: a) the valve is disposed in a seat in the engine and at least one valve closing spring is assembled around the valve stem, with one end of the spring resting against a support surface of the engine, b) the stopper element is laid down on the end of the spring opposite to that resting on said support surface and the two cone half-bits are positioned in contact with each other, so as to form said annular body, within the conical inner surface of the stopper element and with their ends of lower diameter resting above the end surface of the stem, c) an inserting device is provided comprising a tubular body movable along an axis coincident with the axis of the valve stem in the mounted condition of the latter and provided at a front end thereof which faces the valve with a plurality of equi-angularly spaced pushing fingers which are to engage the annular flange of the stopper element, as well as a plurality of jaws which are elastically deflectable outwardly in a radial direction, alternated to the pushing fingers and having inner inclined surfaces, diverging from each other in the direction of the valve head and adapted to engage the end surfaces of greater diameter of the two cone half-bits, said inserting device further including a pushing rod, slidably mounted within the tubular body and ending with a tip having a diameter corresponding to the inner diameter of said annular body defined by the two cone half-bits, said rod being biassed by spring means mounted within the tubular body towards an end position in which said tip projects from the front end of said tubular body, d) said inserting device is positioned with its front head adjacent to the free end of the valve stem and coaxially therewith, with said pushing fingers in contact with the annular flange of the stopper element and said tip lying immediately above the two cone half-bits which rest on the end surface of the stem, e) while keeping the valve in a fixed position, a movement is driven of the tubular body of the inserting device along with said pushing rod in the direction of the valve head, so that: in a first stage, said pushing fingers cause a corresponding movement of the stopper element, compressing the valve closing spring, and said tip enters between the two cone half-bits, in a second stage, the inclined surfaces of said resilient jaws engage from outside the ends of greater diameter of the two cone half-bits, so that said cone half-bits diverge from each other towards the valve head, with their ends of greater diameter resting on the tip of the pushing rod, and the ends of smaller diameter spaced from each other, and said jaws are radially deflected outwardly, in a third stage, while the tip is stopped against the end surface of the stem, further movement of the tubular body of the inserting device, which takes place against the action of the spring means biassing the pushing rod, causes the lowering of the two cone half-bits, in the above described diverging condition, above the end of the stem, up to the moment in which the inner circumferential grooves of the two cone half-bits which are closer to the ends of greater diameter reach the groove of the stem which is closer to the end surface of the latter, so that the two cone half-bits snap in the final assembling position, with their ribs engaged in the corresponding grooves of the stem, under the bias of said resilient jaws which return to their undeformed position, f) while keeping the tip of the pushing rod in contact with the valve stem, the tubular body of the inserting device is returned towards the starting position, so as to allow the stopper element to be forced above the two cone half-bits under the action of the valve closing spring. The present invention also provides the above described inserting device which is used in the method of the invention. Due to the above indicated features, it is possible to provide for automated assembling of the cone half-bits on the valve stem with a single type of inserting device, independently from the number of the circumferential grooves provided on the free end of the valve stem. Thus, engines having valves of different types can be assembled by the same equipment in the same assembling line. The invention will be now described with reference to the annexed drawings, given purely by way of non limiting example, in which: figure 1 is a cross-sectional view showing the inserting device according to the invention in a first stage of the assembling method according to the invention, figure 2 is a view at an enlarged scale according to arrow II of figure 1, figures 3 - 7 show at an enlarged scale and in cross section a detail of figure 1 in five subsequent stages of the method according to the invention, and figure 8 is a cross-sectional view taken along line VIII-VIII of figure 5. In figure 1, reference numeral 1 designates a portion of the cylinder head of an internal combustion engine provided with a valve 2. Valve 2 has a mushroom-shaped body, with a head 3 resting against an annular seat defined by a ring 4 mounted within the wall of an intake or exhaust passage 5 formed in the cylinder head 1. Valve 2 has a stem 6 which is slidably mounted within a whole 7 of the cylinder head 1 with the interposition of a bush 8 and having at its free end one or more circumferential grooves. Typically, the free end of the stem 6 has either one or three circumferential grooves. The illustrated example relates to the case of a stem provided with three circumferential grooves 9, 10 and 11. The following description however may be also applied to the case in which stem 6 is provided with a single circumferential groove. Cylinder head 1 has a cavity 12 in which there projects the end portion of the stem 6 and receiving one or more valve closing helical springs 13 coaxial with each other. The illustrated example relates to the case of a single helical spring, which has one end resting against the bottom surface 12a of cavity 12. In the final assembled condition of valve 2, a stopper element 14 (figure 7) is fixed on the free end of stem 6, having an inner conical surface 15 tapering towards the head 3 of the valve and an outer annular flange 16 against which the upper end (with reference to figures 1, 7) of spring 13 rests. Stopper element 14 is fixed on the free end of stem 6 with the interposition of an annular conical body, also tapering towards head 3 of the valve, defined by two cone half-bits 17, 18 which, in the final assembling condition shown in figure 7, are freely in contact with each other at a plane containing the axis of stem 6. In the initial stage of the method according to the invention, shown in figure 1, valve 2 is disposed in its seat, and spring 13 is assembled around stem 6 and placed in abutment against surface 12a of the cylinder head 1. At this time, stopper element 14 is placed on the upper end of spring 13 and the two cone half-bits 17, 18 are placed, in an assembled condition in which they define said annular body, above the end surface 6a of the stem 6 and within the inner conical surface of stopper element 14. It is to be noted that the inner surface of the annular body defined by the two cone half-bits 17, 18 in their assembled condition has three circumferential ribs 19, 20, 21 which are to engage said circumferential grooves 9, 10, 11 (figure 7) in the final assembled condition of the cone half-bits. Also with reference to figure 1, according to the invention, an inserting device generally designated by reference numeral 22 is provided comprising a tubular body 23 which is provided with its axis coincident with the axis of stem 6 and a front end 22a thereof facing the free end of stem 6 of valve 2, in the position shown in figure 1. With body 22 there are associated displacement control means of any known type (not shown) which serve for moving this body along the axis thereof, both downwardly and upwardly (with reference to figure 1). Said displacement control means are not shown both because, as indicated, they may be of any known type, and because, taken alone, they do not fall within the scope of the present invention and their deletion from the drawings renders the latter easier to understand. Naturally, in the case of simultaneous assembling of more valves on a cylinder head, it is possible to provide more inserting devices of the above indicated type which are driven simultaneously in any known way. At its front end 22a, tubular body 23 is provided with a plurality of pushing fingers 24 (see also figure 2) which are equi-angularly spaced from each other, and are to engage the annular flange 16 of stopper element 14. The front end 22a is also provided with a plurality of jaws 25 which are outwardly resiliently deflectable in a radial direction, alternated to the pushing fingers 24. Jaws 25 are carried by longitudinal arms 26 which are resiliently deformable, whose ends opposite to jaws 25 are connected to a ring 27 having a base flange 28 fixed to a head 29 of the tubular body 23 by screws 30. Within the inner cavity 31 of tubular body 23 there is slidably mounted a pushing cylindrical rod 32 ending with a tip 33 of a diameter corresponding to the inner diameter of the end of greater diameter of the annular body defined by the two cone half-bits 17, 18. The upper end of rod 32 has an enlarged head 34 which is biassed towards an end lower position in which it rests against an inner abutment surface 35 of the tubular body 23, by a helical spring 36. Spring 36 is interposed between head 34 of rod 32 and a body 37 screwed within a threaded end portion of the inner cylindrical cavity of the tubular body 23. In the lower end position, rod 32 has tip 33 which projects from front surface of tubular body 23 and is substantially contained within the space defined inside jaws 25. The latter have inner facing surfaces 25a (figure 7) which are inclined and diverge from each other towards the valve head. In the initial stage of the method according to the invention, after that spring 13, stopper element 14 and the two cone half-bits 17, 18 have been positioned in sequence in the condition shown in figure 1, inserting device 22 is provided in the position also shown in this figure, with pushing fingers 24 in contact with the annular flanges 16 of the stopper element 14 and tip 33 of rod 32 in contact with the end of greater diameter of the annular body defined by the two cone half-bits 17, 18. In this condition, jaws 25 are not in contact with the cone half-bits. Starting from this condition, and keeping valve 6 in a fixed position, the inserting device 22 is lowered (with reference to figure 1) so as to cause a lowering of tubular body 23 along with pushing rod 32 towards the head 3 of the valve. As a result of this movement, in a first stage (figure 3) pushing fingers 24 cause a corresponding lowering of the stopper element 14, compressing the valve closing spring 13 and tip 33 enters between the two cone half-bits 17, 18 resting above the end surface 6a of stem 6. In a second stage (figure 4), inclined surfaces 25a of jaws 25 engage from outside the ends of greater diameter of the two cone half-bits 17, 18, so that the latter diverge from each other towards the valve head with their ends greater diameter resting on the tip 33 of rod 32, and the ends of lower diameter spaced from each other (figure 4). In this condition, jaws 25 are radially deflected outwardly. In a third stage (figure 5) while tip 33 has stopped against the end surface 6a of stem 6, further movement of tubular body 23 of the inserting device, which takes place against the action of spring 36 biassing rod 32, causes the lowering of the two cone half-bits 17, 18, in the above described diverging condition, above the end of the stem (figure 5) up to when the circumferential ribs 19 closer to the ends greater diameter of the two cone half-bits 17, 18 reach groove 9 of the stem which is closer to the end surface of the latter, so that the two cone half-bits snap in the final assembled position, with their ribs 19, 20, 21 engaged within corresponding grooves 9, 10, 11 of stem 6, under the bias of said resilient jaws 25 which return to their undeformed condition (see figure 6). Naturally, in the case stem 6 is of the type provided with a single groove, the above described operation remains the same. At this time, while keeping tip of rod 32 in contact with stem 6 of the valve, tubular body 23 of the inserting device 22 is returned to the starting position, so as to allow the stopper element 14 to be forced above the two cone half-bits 17, 18, under the action of the valve closing spring 13, as shown in figure 7. In this condition, the inserting device may be raised completely and moved away from the valve. As it clearly appears from the foregoing description, the method and device according to the invention enable automated assembling of the cone half-bits and the stopper element on a valve of an internal combustion engine in an efficient and reliable way and with an equipment which remains the same also when the type of valve is different (i.e. with a stem provided with one or three grooves). Naturally, while the principle of the invention remains the same, the details of construction and the embodiments may widely vary with respect to what has been described and illustrated purely by way of example, without departing from the scope of the present invention.

Claims: Method for automated assembling of a valve (2) in an internal combustion engine, said valve being of the type comprising a mushroom-shaped body including a stem (6) on whose free end a stopper element (14) is fixed having a conical inner surface (15) tapering towards the head (3) of the valve (2), and an annular outer flange (16) for abutment of one or more valve closing helical springs (13), said stopper element (14) being fixed on said end of the stem (6) of the valve (2) with the interposition of an annular body having an outer conical surface, also tapering towards the head (3) of the valve (2), formed by two cone half-bits (17, 18) which are freely in contact with each other at a plane containing the axis of said annular body, said cone half-bits (17, 18) defining, in their assembled condition, one or more circumferential inner ribs (19, 20, 21) which engage corresponding circumferential grooves (9, 10, 11) provided on said end of the stem (6) of the valve (2), characterized in that said two cone half-bits (17, 18) are mounted by making them to slide on the stem of the valve while keeping them temporarily in a diverging condition, with their ends of lower diameter spaced apart from each other. Method according to claim 1, characterized in that said cone half-bits (17, 18) and the stopper element (14) are mounted on the stem (6) of the valve (2) through the sequence of the following stages: a) the valve (2) is disposed in a seat in the engine and at least one valve closing spring (13) is assembled around the valve stem (6), with one end of the spring (13) resting against a support surface (12a) of the engine, b) the stopper element (14) is placed on the end of the valve closing spring (13) opposite said support surface (12a) and the two cone half-bits (17, 18) are placed in contact with each other, so that they form said annular body, within the conical inner surface (15) of the stopper element (14) and with their ends of smaller diameter resting on the end surface (6a) of the stem (6), c) an inserting device (22) is provided, comprising a tubular body (23) movable along an axis coincident with the axis of the stem (6) of the valve (2) in the assembled condition of the latter and provided at its front end (22a) facing the valve (2) with a plurality of pushing fingers (24) which are equi-angularly spaced from each other, and are to engage the annular flange (16) of the stopper element (14), as well as a plurality of jaws (25) which are resiliently deflectable outwardly in a radial direction, alternated to the pushing fingers (24) and having inner inclined surfaces (25a), diverging from each other towards the valve head and adapted to engage the end surfaces of greater diameter of the two cone half-bits (17, 18), said inserting device (22) further including a pushing rod (32), slidably mounted within the tubular body (23) and ending with a tip (33) of a diameter corresponding to the inner diameter of said annular body defined by the two cone half-bits (17, 18), said rod (32) being biassed by spring means (36) mounted within the tubular body (23) towards an end position in which said tip (33) projects from the front end (22a) of said tubular body, d) said inserting device (22) is positioned with its front end (22a) adjacent to the free end of the stem (6) of the valve (2) and coaxially therewith, with said pushing fingers (24) in contact with the annular flange (16) of the stopper element (14), and said tip (33) immediately above the two cone half-bits (17, 18) resting on the end surface (6a) of the stem, e) while keeping the valve in a fixed position, a movement is driven of the tubular body (23) of the inserting device (22) along with said pushing rod (32), towards the valve head (3), so that: in a first stage, said pushing fingers (24) cause a corresponding movement of the stopper element (14), compressing the valve closing spring (13), and said tip (33) enters between the two cone half-bits (17, 18), in a second stage, the inclined surfaces (25a) of said resilient jaws (25) engage from outside the ends of greater diameter of the two cone half-bits (17, 18), so that said cone half-bits diverge from each other towards the valve head (3), with the ends of greater diameter resting on the tip (33) of the pushing rod (32), and the ends of smaller diameter spaced apart from each other, and said jaws (25) are radially deflected outwardly, in a third stage, while the tip (33) has stopped against the end surface (6a) of the stem (6), further movement of the tubular body (23) of the inserting device (22), which takes place against the action of the spring means (36) biassing the pushing rod (32), causes lowering of the two cone half-bits (17, 18), in the above described diverging condition, above the end of the stem (6) up to when the inner circumferential ribs (19) of the two cone half-bits (17, 18) which are closer to the end of greater diameter reach the groove (9) of the stem (6) closer to the end surface (6a) of the latter, so that the two cone half-bits (17, 18) snap in the final assembled position, with their ribs (19, 20, 21) engaged within corresponding grooves (9, 10, 11) of the stem (6), under the action of said resilient jaws (25) which return to their undeformed position, f) while keeping the tip (33) of the pushing rod (32) in contact with the stem (6) of the valve (2), the tubular body (23) of the inserting device (22) is returned towards the starting position, so as to allow the stopper element (14) to be forced on the two cone half-bits (17, 18) under the action of the valve closing spring (13). Inserting device for automated assembling of the cone half-bits (17, 18) and the stopper element (14) on a valve of an internal combustion engine, said valve being of the type comprising a mushroom-shaped body including a stem (6) on whose free end a stopper element (14) is fixed having a conical inner surface (15) tapering towards the valve head (3) and an outer annular flange (16) for abutment of one or more valve closing helical springs (13), said stopper element (14) being fixed on said end of the stem (6) of the valve with the interposition of an annular body having a conical outer surface, also tapering towards the valve head (3), formed by two cone half-bits (17, 18) which are freely in contact with each other at a plane containing the axis of said annular body, said cone half-bits defining, in their assembled condition, one or more inner circumferential ribs (19, 20, 21) which engage corresponding circumferential grooves (9, 10, 11) provided on said end of the stem (6) of the valve (2), characterized in that said inserting device (22) comprises means for assembling said cone half-bits (17, 18) making them to slide on the stem of the valve while keeping them in a diverging condition, with their ends of lower diameter spaced apart from each other. Device according to claim 3, characterized in that said inserting device comprises a tubular body (23) adapted to be moved along an axis coincident with the axis of the stem (6) of the valve and provided at a front end (22a) thereof with a plurality of pushing fingers (24) which are equi-angularly spaced and are to engage the annular flange (16) of the stopper element (14), as well as with a plurality of jaws (25) which are resiliently deflectable outwardly in a radial direction, alternated to pushing fingers and having inner inclined surfaces, diverging from each other in the direction of the head (3) of the valve (2) and adapted to engage the end surfaces of greater diameter of the two cone half-bits, said inserting device including also a pushing rod (32) slidably mounted within the tubular body (23) and ending with a tip (33) of a diameter corresponding to the inner diameter of said annular body defined by the two cone half-bits (17, 18), said rod (32) being biassed by spring means (36) mounted in the tubular body (23) towards an end position in which said tip (53) projects from the front end (22a) of said tubular body (23). Device according to claim 4, characterized in that said jaws (25) include longitudinal arms (26) which are resiliently deflectable, having their ends opposite to the jaws (25) connected to a ring (27) fixed to said tubular body (23) of the inserting device (22). Device according to claim 5, characterized in that each jaw has a substantially L-shaped body with a portion defined by said resiliently deflectable longitudinal arm (26), and the other portion defined by the jaw itself (25) extending above the front end surface (22a) of said tubular body (23).

Inventors: DI DIO LEONARDO, DI DIO, LEONARDO, DI DIO, LEONARDO (IT)
Applicants: COMAU SPA, COMAU S.P.A.
Application year: 1995
Main classification: F01L3
IPC codes: F01L3, B23P19