REUSABLE CRATE FOR HEAVY ROLLS OF SHEET MATERIAL

Abstract: A reusable crate for handling heavy rolls of sheet material. The crate (100) comprises a frame, means for retaining the roll by means of an inner solid support frame (60) having a further layer of foam (62). All walls are adjustable to facilitate access to loaded materials. The crate can be stacked in multiples and can be collapsed for easy storage and transport when empty.

Description: Reusabl e crate for heavy rol l s of sheet material BACKGROUND OF THE INVENTION This invention relates to shipping containers and more particularly to shipping containers for rolls of flexible sheet or film material which is reusable. Shipment of rolls of flexible sheet or film material heretofore has been accomplished using corrugated cardboard cartons. The material is wound around a cylindrical core and is supported at its ends by end plates. A representative container of this type is shown in U.S. Pat. No. 3,710,539. Such cardboard containers, however, can be easily damaged in transport by crushing, thereby damaging the film contained therein. Stacking of multiple containers is generally difficult, due to load constraints on the carton. Too, the cardboard carton is not reusable and cannot be returned. Non-reusable packaging in quantity presents a waste disposal problem and is ecologically undesirable. Large rolls of pressure-sensitive materials present further difficulties. Such rolls are typically stored and transported in wooden containers, in which the roll is fixed by wedge-like devices of formed polystyrene or comparable non- flexible material. Such wooden containers are also not reusable and consequently are expensive and add to the waste disposal problem. An object of this invention is to provide a rigid shipping container assembly for rolls of flexible sheet or film material. It is a further object of this invention to provide a foldable, stackable, reusable carton for rolls of flexible sheet or film material. Still another object is to prevent rolls of material from sustaining damage during transportation. The foregoing and other objects of the invention will become clear from a reading of the specification in conjunction with an examination of the drawings. DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a preferred embodiment of the reusable crate container; FIG. 2 is a view of the crate container shown in FIG. 1 partially disassembled taken on line 5-5; FIG. 3 is an end view of the crate container shown in FIG. 1 ; FIG. 4 is an end view of the crate container in a collapsed position shown in FIG. 1; FIG. 5 is a side elevation of the crate container shown in FIG. 1. DETAILED DESCRIPTION OF THE INVENTION FIG. 1 is the perspective view of crate 100 of the present invention with partial cutaway. Crate 100 comprises a frame, consisting of front wall 6, opposite rear wall 7, lateral walls 4 and 5 opposite each other, top panels 3 and 3a, bottom support 15 and solid support 60. In each corner of this rectangular frame is a vertically projecting arm, 8. Near the top of each vertically projecting arm is a horizontal arm 9, which connects each respective vertically projecting arm. Sidebar 20 is attached to vertically projecting arms 8 and runs the length of lateral walls 4 and 5. Crate 100 can be constructed of any suitable material, such as metal, wood, high density plastic or composite materials. Preferably the frame is made with metals, such as galvanized steel, casted steel, aluminum or other suitable alloys. Preferably, a material whose characteristics which would allow stacking of multiple crates is selected. Individual components of the crate are connected to each other by known methods in the art, such as welding or bolting. Projecting vertically from sidebar 20 are legs 10 which are interconnected to horizontal bar 21 which is attached to vertically projecting frame part 8. Legs 10 are positioned such that openings 11 are available for handling the crate by means of a fork lift or other handling device. Sidewalls 4 and 5 may be constructed of a single panel. Alternatively, sidewalls 4 and 5 may consist of one or more overlapping or adjacent panels. Such panels may be constructed of any suitable material, such as aluminum, steel, plastics or wood. The vertical frame parts 8 comprise two parts, lower section 23 and upper section 24. Extending means 41, FIG. 5, has a cut-away notch 48 near or at the mid-point of the length of extending means 41. Component 24 can be vertically elevated away from lower component 23 and positioned in an obliquely- opened position. Pin 47 is fixed in extending means 41 at or near the lower section of extending means 41. When upper section 24 is lifted vertically and placed in the oblique position, pin 47 moves within cavity 49, generally elliptical in shape, and is engaged by the edges of cavity 49 at or near the upper edges of cavity 49 to provide stabilization to upper section 24 in the open position. Crate 100 can be collapsed when empty. Front wall 6 and back wall 7 are connected to bottom support 15 by hinges 16 as shown in FIG. 3. With upper section 24 in the oblique open position, lateral walls 4 and 5 can be outwardly positioned parallel to bottom support 15 and stored beneath solid support means 60. FIG. 4 shows lateral wall 4 in the collapsed position. Upper section 24 can also be folded inwardly for collapsing crate 100 for storage and shipping when empty. Extending means 41 is raised vertically and pivoted around pin 47 inwardly such that vertical parts 24 will lie horizontally above solid support means 60. Top panels 3 and 3a, FIG. 1, are shaped to overhang front wall 6 and back wall 7 to be supported by the top edge of said walls when top panels 3 and ' 3a are in the closed position. Each top panel 3, 3a is attached to a corresponding lateral wall by means of hinges, not shown, or other suitable means, such as to allow top panels 3, 3a to be opened away from the closed position. Chain 50, FIG. 5, can be linked together when top panels 3, 3a are closed into a horizontal position as to prevent said panels from opening during transport and handling. Solid support means 60, FIG. 5, holds the roll contained within crate 100. Solid support means 60 is composed of a suitable solid material which will support the weight of the roll without deformation, such as but not limited to metals, metal alloys, hardened plastics and solid foams. On top of solid support plate 60 is carrying plate 61 with foam layer 62 in a position of contact with the roll placed therein. Carrying plate 61 is connected to lateral bar 63 which runs lengthwise of sidebar 20. Crate 100 can also be stacked. Opening 70, FIG. 1, is the cross- section of vertical upper section 24 which fits into the cross-sectional opening 72 of a corresponding lower cross-sectional opening of another crate so as to enable stacking of fully open crates. Edge plate 72 attached to the bottom end of lower vertical section 23 stabilizes said section 23 when it is placed onto opening 70 of a second crate positioned below it.

Claims: CLAIMS We claim: 1. A crate for containing a heavy roll of sheet material comprising a frame, walls and solid support means for retaining said roll. 2. A crate as claimed in claim 1 wherein said frame consists of four vertically extending components, each component having an upper and lower section, said upper section having a lateral wall connected thereto and being pivotally connected to said lower section such that said upper section can be folded inwardly to collapse said crate. 3. A crate as claimed in claim 1 wherein said solid support means for retaining said roll is comprised of metal. 4. A crate as claimed in claim 1 wherein said solid support means for retaining said roll is comprised of wood. 5. A crate as claimed in claim 3 wherein said solid support means has a layer of foam positioned as to be in contact with said roll. 6. A crate as claimed in claim 4 wherein said solid support means has a layer of foam positioned as to be in contact with said roll.

Inventors: GEUNS WILLY, POTARGENT JOHAN, GEUNS, WILLY, POTARGENT, JOHAN
Applicants: DU PONT, GEUNS WILLY, POTARGENT JOHAN, E.I. DU PONT DE NEMOURS AND COMPANY, GEUNS, WILLY, POTARGENT, JOHAN
Application year: 1995
Main classification: B65D85
IPC codes: B65D19, B65D85, B65D88