Shield wall structure of a magnetic-shielded room and procedure for producing a magnetic-shielded room

Abstract: The present invention relates to a shield wall structure of a magnetic-shielded room and a method for producing a magnetic-shielded room. The shield wall structure consists of at least one shield structure layer when each shield structure comprises a first aluminium sheet layer (11), a two-ply layer composed of µ metal sheets (12,13), and a second layer (14) composed of aluminium sheets. In the aluminium sheet (11) constituting the first layer, holes (15) have been made at a hole spacing equivalent to the width of the µ metal sheets (12,13). Support members (16) have been disposed in the holes (15). Supported to the support members (16), the first layer of µ metal sheets (12) has been suspended, and on top of these, a second layer of µ metal sheets (13) in another direction. On top of the two-ply µ metal sheet structure (12,13), base sheets (14) of aluminium have been positioned in the support members (16). Tightening members (18) have been positioned in the support members (16) for compressing the entire wall structure (11,12;13,14) into a compact package.

Description: The present invention relates to a shield wall structure of a magnetic-shielded room, consisting of at least one shield wall structure when each shield structure layer comprises a first aluminium sheet layer, a two-ply layer made from µ metal sheets, and a second layer made from aluminium layers. The invention also relates to a method for producing a magnetic-shielded room, the shield wall structure of said room comprising at least one shield structure layer when each shield structure layer comprises a first layer made from aluminium sheets, a two-ply layer made from µ metal sheets, and a second layer made from aluminium sheets. For providing an interference-shielded space, the function of the structures used can be to prevent penetration of external electromagnetic energy into said shielded space or also to limit the electromagnetic energy within a space surrounded by a structure by preventing leakage of an interfering field into the surroundings. Structures of this type are known in the art and they are generally used for shielding sensitive structures against electromagnetic radiation and for enabling measurements free of radio frequency interferences e.g. in industries employing data transmission and high frequency technology, in research, and e.g. in hospitals, see e.g. US-A-4 959 504. Irrespective of the use of the shielded space, the most poorly absorbing part in the shielding is usually formed by the contact point between a door, window, hatch or equivalent indispensable to be opened for access into the shielded space, and the fixed structure. To avoid the effect deteriorating the shielding properties of the door, the electric contact of the moving part of the door and the door frame, and the redundance path, when shielding against low-frequency magnetic field, is required to be as continous as possible and correspond to the properties of the rest of the structure. The absorption properties of the joint between the door and the frame can be improved, above all at high frequencies, with a labyrinth structure positioned at the point of contact where, for ensuring the contact, the knifelike contact tongues are pressed between the contact springs disposed in a runner running around the aperture. However, in prior art door designs, the performance values achieved in practice have been limited by the fact that especially using a repeated labyrinth structure has not, because of the requisite tight fits, been possible so that the normal convenience of use of the door and the operation properties of a door hinged in a normal way are maintained. When an efficient and complicated labyrinth structure is used, the contact tongues peneterating between the springs tend to, owing to the tight fits, damage the sealing structure by urging the sealing springs off from their locations by means of the swivelling movement of a normally turning door, and on the other hand, closing such door requires enormous press force, e.g. 100 to 150 kp. Finnish patent No. 63992 discloses a door in a structure intended for prevention of transmission of interference fields in which the movement of the door is provided by a rotary movement around an axis determined by a hinge means and by a substantially rectilinear movement producing a contact which prevents transmission of interference fields. It has, however turned out to be that, particularly in large-size door designs, the rotary movement around the axle is not the best possible solution. In such instance, the heavy weight of the door poses high requirements on the hinge means. So, the great forces and torques directed at the rotary hinging of the heavy door structure create more stress in the hinging than in light-weight door structures. Finnish patent No. 73043 discloses a door in a structure preventing transmission of interference fields, particularly highfrequency electromagnetic fields, relative to which the door has been arranged to be moved with hinge means and whereby the door and/or fixed structure has/have been provided with members to have a contact between the door and the fixed structure to prevent transmission of interference fields. The door has been arranged to move with the aid of first hinge means substantially rectilinearly in a direction which is in the direction of the normal to the door plane, and with the aid of second hinge means substantially in the direction of the plane of the door. The first hinge means comprise first coupling means and second coupling means, either of which having been disposed to move while in contact with the cooperative coupling means. The first coupling means consist of a toothed wheel and the second coupling means consist of a pinion rack, whereby the gear has been arranged to move along the teeth of the rack. The second hinge means comprise rollers supported by which the door has been arranged to move on a guide bar. The interferences inhibiting precise magnetic measurements can be classified into two groups: those caused by humans and those caused by nature, such as the magnetic field of the earth. When moving far off from the sphere influenced by the humans an environment is created in which the interferences by humans are insignificant. In general, it is desirable to make measurements in a laboratory environment. Now, powerful interferences are caused, among other things, by lifts, vibrations of the constructional steels, passing vehicles, and electric apparatus. In a magnetic-shielded room endeavours are made to absorb interferences of the laboratory surroundings to the extent that research applying the most sensitive measurement devices is possible in the "inner interiors". Magnetic shielding is implemented utilizing three different methods. These are as follows: passive ferromagnetic shielding, swirl shielding, and active compensation of the interference field. The ferromagnetic shielding consists of one or more nested µ metal shells. Each wall is made of two µ metal layers, the metal strips of which being positioned e.g. cross-wise. The µ metal layers have been mounted between two aluminium plates (thicknesses 2 mm and 5 mm). The 5 mm aluminium plates serving as the support structure have been joined to each other to form a uniform structure conducting electricity well. In said structure the inducing swirls absorb the alternating current magnetic field which is trying to enter. An active shielding is implemented with coils installed around the magnetic-shielded room, to which the electric current is conducted, the magnetic field generated by which is as great within the magnetic-shielded room but reverse in direction as the external interfering magnetic field trying to enter the room. The active shielding is efficient at low frequencies and its shielding capacity is limited merely by the noise of the magnetometers and electronic apparatus used. The properties of passive ferromagnetic shielding may be enhanced considerably by superposing a relatively large alternating current magnetic field (H S = 5 A/m, , rms) into an interference, whereby the effective permeability of the µ metal increases significantly, thus causing increase in the shielding factor. The English name of this processing is "shaking". It is possible to be shielded against static and slowly varying magnetic fields on a large scale merely by building the walls of the space to be shielded from µ metal or by using active compensation of the magnetic field. A material of high permeability can be thought of acting as a good conductor concerning a magnetic field and shielding the space enclosed therewith by conducting the fields into itself. The shielding factor of the ferromagnetic shell is proportional to the permeability of the material and the thickness of the shell layer. By building a multiplied shield, a higher shielding factor can be obtained with the same quantity of material than by using one single screen of the same weight. Shaking or superposing alternating current magnetic field on the walls of the shield has clearly been found to improve the shielding factor. The effective permeability of the µ metal has been found to be improved with shaking treatment into twice to seven times greater in 0 to 100 Hz frequency range. The shaking frequency can in practice be varied in the range 3 to 200 Hz. The most useful frequency is in general the 50 Hz mains frequency because the shaking causes a relatively strong interference field in a shielded space. On the mains frequency, the interference level has already been high, and preparations have to be made in any case to absorb the interferences, e.g. using filtering in the measurement apparatus. The shielding factor has been found to be improved both at interference frequencies above and below the shaking frequency. If the walls of the shielded space have been built from a conductive material, the swirls produced in the shielding shell absorb the varying interference field within the room. It goes without saying that the static field is not affected by the swirl shielding at all. The swirls commence to exert their effect at frequencies at which the penetration depth of an interference field is of the order of the thickness of the shielding shell. As the frequency increases, the shielding factor caused by the swirls increases expontentially. The upper limit of the shielding factor is determined by the field entering the room through the apertures and joints. Active compensation apparatus of magnetic field is used in a plurality of applications, however, not in general in combination with passive shielding methods. The magnitude of an interference magnetic field is measured at a distance from the target to be shielded, with the purpose that the magnetic field produced by the compensation coil would have no effect on the measurement. The current of the compensation coil is controlled with a precise current generator so that it is directly proportional to the interference field being measured. An interference field may also be measured at a number of points, and the current of the compensation coils can be controlled according to the appropriately weighted mean of the measurement values. If in a magnetic shielding using merely active compensation the interference magnetic field is measured in the proximity of a shielded space or therewithin, also the magnetic field being studied is compensated in addition to the interference field, so that the closed control of the current of the compensation coils is not functional. When active compensation is used in conjunction with passive magnetic shielding, a closed control of the current of the compensation coil is conceivable. The current of the compensation coil is controlled by a closed control circuit which tends to maintain the measured magnetic field constant. After the measured magnetic field is stabilized, also the residual field prevailing in the magnetic-shielded space is constant. In practice, the residual field cannot be turned completely into a constant field because the magnetic field provided by the compensation coil is not homogeneous in the shielded space. When estimating the shielding factor of a magnetic-shielded room, three situations and shielding mechanisms differing from each other can be identified: (a) Shielding caused by a ferromagnetic material to the static field of the earth, that is, the static shielding. (b) Shielding caused by a ferromagnetic material against slowly varying interference fields (f < 1 Hz), that is, so-called quasistatic shielding. (c) Combined effect of swirls and ferromagnetic shielding with increased frequency (f > 1 Hz), that is, dynamic shielding. The above frequency limits are exemplary and dependent on the thickness of the walls of the shield and the materials used. A magnetic-shielded room and a door structure to be positioned in the door aperture thereof is required to possess specific properties, in order to have a sufficient shielding factor. A magnetic-shielded room is in general built as follows. The room is assembled from separate wall elements to be joined, and the magnetic contact between the wall elements is ensured with the aid of µ metal corner pieces installed on the lateral edges. The magnetic-shielded room can be erected preferably in a volume reserved for it, most preferably on concrete pillars cast on the bedrock so that the walls and the inner floor are mechanically either separated or joined. The wall elements are built to be supported by an aluminium support structure. The different layers of the wall element from the outside to the inside are as follows: support structure profile, one 5 mm aluminium sheet, two 1 mm µ metal sheets and one 2 mm aluminium sheet. The thickness of one wall element with the support structure can be 175 mm. The elements are assembled by joining the aluminium and µ metal sheets into one package. The wall sheets are mounted on the support structure. The walls, the floor and the ceiling are joined together by welding the innermost 5 mm Al sheets of the elements into one. Thereafter, in order to provide a good magnetic contact for the edges, two pieces of 1 mm µ metal corner lists are attached on on top of each other outside the walls, and as a support, a 4 mm Al corner list. The corner lists are secured by riveting. Thereafter, the support structures of the elements are connected to each other with corner clamps, which are welded in place. The walls are assembled element by element, starting from the innermost layer, and mounted on the lower layer with bolts. The inner floor of the magnetic-shielded room is built to stand supported by an aluminium framework supported by the legs mounted directly onto the concrete base. Thus, the floor will not be in direct contact with the walls of the room. Therewith efforts are made to minimize the vibration of the walls. For the floor material, timber is in general used, and the floor is usually assembled from plates which are easy to move away from the room. In the technology known in the art in producing magnetic-shielded room involves as the greatest drawback the way of how to bore holes for the rivets needed in the shield wall structure. Since the boring is made through the entire laminated structure, the permeability of the µ metal sheets is greatly weakened and therethrough, respectively weakening the shielding factor of the magnetic-shielded room. The objective of the present invention is to provide an improvement in the wall structures of the magnetic-shielded rooms and to create a method for producing a magnetic-shielded room so that the harmful weakening of the permeability of the µ metal sheets is avoided. The shield wall structure of the magnetic-shielded room according to the present invention is characterized in that in the aluminium sheet forming the first layer, holes have been made at a hole distance which is equivalent to the width of the µ metal sheets, that support members have been inserted in said holes, that a first layer of µ metal sheets has been suspended supported to said support members, and thereon, a second layer of µ metal sheets in another direction, that on top of the two-layer µ metal sheet structure, base sheets made of aluminium have been positioned in the support members, and that tightening members have been positioned in the support members to compress the entire wall structure into a compact package. The method according to the present invention for producing a magnetic-shielded room is characterized in that (a) in the aluminium sheet structure forming the first layer, holes are made at a hole distance which is equivalent to the width of the µ metal sheets, (b) support members are inserted in said holes, (c) to said support members, a first layer of µ metal sheets is suspended, (d) on top of the µ metal sheets forming the first layer a second layer of µ metal sheets is suspended in another direction, (e) on top of the two-ply µ metal sheet structure, aluminium base plates are disposed in the support members, and (f) press members are disposed in the support members for compressing the entire wall structure into a compact package. Using the shield wall structure of a magnetic-shielded room and procedure for producing a magnetic-shielded room according to the invention, a plurality of remarkable advantages are gained in comparison with the state of art. The design according to the invention makes it possible that at least one shield layer can in general be omitted from the shield structure layers of the shield wall structure without impairing the shielding factor of the magnetic-shielded significantly room because the permeability of the µ metal sheet structure is not substantially impaired. In addition, with the design of the invention the installation work is greatly accelerated and facilitated. A shield wall structure according to the invention can also be readily dismounted and moved to a new target of operation. The invention is described in detail, reference being made to the principle design of the invention presented in the figures of the accompanying drawing, to which the invention is not intended to be exclusively confined. Fig. 1 presents schematically in front view a wall structure of the invention in a production step in which µ metal sheets have been positioned cross-wise one on top of the other. Fig. 2 presents a µ metal sheet used in wall structure in front view. Fig. 3 presents a part of a µ metal sheet of Fig. 2 treated in the manner of the invention, on enlarged scale. Fig. 4 presents part of the µ metal sheet of Fig. 3 suspended to the support members, in front view. Fig. 5 presents a fastening point of a wall structure of the invention as schematical cross-sectional image. According to the embodiment according to Figs. 1 to 5, in 5 mm aluminium sheet 11, holes 15 are bored at a given hole distance which is equivalent to the width of the µ metal sheet 12,13 used. If the width of the used µ metal sheet is e.g. 600 mm, holes 15 are bored in aluminium sheet 11, starting in the middle of the room to be magnetically shielded at 600 mm hole spacing. From the µ metal sheets 12 and 13, material is removed from both edges of the sheet at respective hole spacing so that indentations 17 are formed on the edges of sheets 12,13. Indentations 17 are produced advantangeously e.g. by cutting so that the cutting will not essentially change the permeability of the µ metal sheets 12,13. Thereafter, the wall structure is assembled as follows. In the holes 15 bored in the aluminium sheet 11, support members 16 are attached, such as bolts made from stainless steel. Thereafter, a first layer of µ metal sheets 12 are suspended to the support members 16, and thereupon, a second layer of µ metal sheets 13 in other direction, e.g. cross-wise. Then, on top of the µ metal sheet structure 12,13 of twoply structure aluminium base sheets 14 are positioned in the support members 16. Finally, nuts 18 are attached to the threaded part of the steel bolts 16 and the entire wall structure is compressed into a compact package. The size of the aluminium base sheets 14 is so selected that the wall structure 11,12;13,14 can be compressed into a compact package. In the foregoing, merely the principle design of the invention is described, and it is obvious to a person skilled in the art that a plurality of modifications can be made within the scope of the inventive idea presented in the accompanying claims. The present invention relates to a shield wall structure of a magnetic-shielded room and a method for producing a magnetic-shielded room. The shield wall structure consists of at least one shield structure layer when each shield structure comprises a first aluminium sheet layer (11), a two-ply layer composed of µ metal sheets (12,13), and a second layer (14) composed of aluminium sheets. In the aluminium sheet (11) constituting the first layer, holes (15) have been made at a hole spacing equivalent to the width of the µ metal sheets (12,13). Support members (16) have been disposed in the holes (15). Supported to the support members (16), the first layer of µ metal sheets (12) has been suspended, and on top of these, a second layer of µ metal sheets (13) in another direction. On top of the two-ply µ metal sheet structure (12,13), base sheets (14) of aluminium have been positioned in the support members (16). Tightening members (18) have been positioned in the support members (16) for compressing the entire wall structure (11,12;13,14) into a compact package.

Claims: A shield wall structure of a magnetic-shielded room, consisting of at least one shield structure layer when each shield structure layer comprises a first aluminium layer (11), a two-ply layer composed of µ metal sheets (12,13) and a second layer (14) composed of aluminium sheets, characterized in that in an aluminium sheet (11) constituting the first layer, holes (15) have been made at a hole spacing which is equivalent to the width of the µ metal sheets (12,13), that in said holes (15) support members (16) have been inserted, that supported to said support members (16) a first layer of µ metal sheets (12) have been suspended, and on top of these, a second layer of µ metal sheets (13) in another direction, that on top of the two-ply µ metal sheet structure (12,13), aluminium base sheets (14) have been positioned in the support members (16), and that tightening members (18) have been positioned in the support members (16) for compressing the entire wall structure (11,12;13,14) into a compact package. Shield wall structure according to claim 1, characterized in that the µ metal sheets (12,13) are provided with indentations (17) on both edges of the sheets at a space corresponding to said hole spacing. Shield wall structure according to claim 1 or 2, characterized in that said support members (16) are bolts and said tightening members (18) are nuts. Shield wall structure according to any one of claims 1 to 3, characterized in that when the width of the µ metal sheets (12,13) is 600 mm, the hole spacing of the holes (15) is 600 mm. Shield wall structure according to any one of claims 1 to 4, characterized in that the size of the base sheets (14) has been so selected that the wall structure (11,12; 13,14) can be compressed into a compact package. A method for producing a magnetic-shielded room, the shield wall structure of said room consisting of at least one shield structure layer, when each shield structure layer comprises a first layer (11) composed of aluminium sheets, a two-ply layer composed of µ metal sheets (12,13), and a second layer (14) composed of aluminium sheets, characterized in that (a) in the aluminium sheet structure (11) forming the first layer, holes (15) are made at a hole spacing which is equivalent to the width of the µ metal sheets (12,13), (b) support members (16) are positioned in said holes (15), (c) to said support members (16), the first layer of µ metal sheets (12) are suspended, (d) on top of the µ metal sheets (12) forming the first layer, a second layer of µ metal sheets (13) are suspended in another direction, (e) on top the two-ply µ metal sheet structure (12,13), base sheets (14) made of aluminium are positioned in the support members (16), and (f) in the support members (16) tigthening members (18) are positioned in order to compress the entire wall structure (11,12;13,14) into a compact package. Method according to claim 6, characterized in that from both of the edges of the µ metal sheets (12,13) material is removed at a spacing corresponding to said hole spacing in that indentations (17) are formed on the edges of the µ metal sheets (12,13). Method according to claim 6 or 7, characterized in that when the width of the µ metal sheets (12,13) is 600 mm, the hole spacing of the holes (15) is 600 mm. Method according to any one of claims 5 to 8, characterized in that the size of the base sheets (14) is so selected that the wall structure (11,12;13,14) can be compressed into a compact package.

Inventors: SOHLSTROEM LASSE, SOHLSTROEM, LASSE, Sohlström, Lasse
Applicants: EUROSHIELD OY
Application year: 1995
Main classification: H05K9
IPC codes: E04C2, H05K9, E04B1