Method and apparatus for packaging compact discs into respective cases

Abstract: The following stations operate along a feed line ("A") for cases (3) to be processed: one station (15) for opening said cases, a first work station ("B") in which one leaflet (8) and one booklet (9) are respectively inserted in a housing portion (4) of the case (3) and a lid (5) of same, a second work station ("C") in which a compact disc (2) previously engaged with a tray (7) if present, and a cover (11) are respectively inserted in the case housing portion (4) and lid (5), and a final station (47) for closing the case. Overturning of the lid (5) for opening and closing the case (3) is obtained with the aid of blowing nozzles (20, 48) disposed in the opening (15) and closing (47) stations respectively, to direct an air blow against said lid.

Description: The present invention relates to an apparatus for packaging compact discs into respective cases, said cases being of the type having a housing portion on which a lid is laterally hinged, which lid is movable between a closed condition in which it lies upon the housing portion and an open condition in which it extends in coplanar relation with the housing portion itself, said apparatus comprising: a bearing framework; a case-feeding unit for arranging said cases in succession on a feed line defined on top of the bearing framework; feeding means operating on the cases coming from the case-feeding unit to cause them to progress following a stepping movement along said feed line; an opening station disposed along the feed line and operating on the individual cases to move the respective lids from the closed condition to the open condition; at least one work station located downstream of the opening station along said feed line and provided with compact disc-fitting means to engage at least one compact disc within each case disposed in the open condition; a closing station operating along the feed line downstream of said work station to bring said cases to the closed condition. The invention also relates to a packaging method for compact discs carried into effect by said apparatus, said method comprising the steps of: opening the case by shifting the lid from the closed condition to the open condition; introducing at least one compact disc into the housing portion of the case; closing the case by shifting the lid from the open condition to the closed condition. Such an apparatus and such a method are known in the art. The preambles of claims 1 and 13 are based on this prior art. It is known that optical discs of the type commercially referred to as "compact discs" and normally used for recording and playing back sounds and/or images and also for storing data for computers, are generally packaged into cases of transparent plastic material each of which is essentially defined by a housing portion on which a lid to be snap-closed is hinged like a book. In more detail, in one widely used type of case the compact disc is removably engaged on a so-called "tray" which in turn is mounted by restrained coupling to the housing portion of the case after introducing into said housing portion one leaflet generally reproducing notes and/or illustrations for example referring to a record album or data recorded on the compact disc. One booklet containing further pieces of information about the record album and/or the recorded data is also disposed on the lid, said booklet being engaged by sliding between the inner surface of the lid and appropriate retaining tabs projecting from the inside surface of the lid so as to retain the booklet at its opposite edges. There are several other types of cases differing from the previously described one due for example to the arrangement of a tray adapted to receive two compact discs on its opposite faces, while other cases are even devoid of the tray. In cases in which there is no tray, the compact disc is removably engaged on retaining lugs directly formed in the housing portion of the case. In this solution, the previously mentioned leaflet and booklet are replaced by a single sheet usually referred to as "cover". Such a cover is engaged internally of the lid by insertion of one of its bent edges in a pocket-like seat formed along the pivot edge of the lid on the housing portion. After the above statements, it is pointed out that the required operations for packaging compact discs into the respective cases are usually carried out with the aid of automatic apparatus, essentially provided with a plurality of work stations suitably distributed along a feed line. By means of such apparatus the cases, upon the action of a feeding unit picking them up individually from a magazine, are engaged one by one on movement means causing them to progress stepwise along the feed line. During this forward movement, each case first encounters an opening station wherein, upon the action of a grasping member provided with a suction cup and carried by an appropriate mechanical linkage, the case lid is moved, by a 180° overturning, from a closed condition in which it lies upon the housing portion of the case itself to an open condition in which it extends in a coplanar relation with said housing portion. Arranged downstream of the opening station is a first work station, where the above mentioned leaflet is introduced into the housing portion of the case. To this end, provision is made for appropriate insertion means intended to pick up the individual leaflets from a collection magazine inside which said leaflets are stacked upon each other and introduce them into the housing portion after suitably shaping said leaflet with the aid of an appropriate bending mould. Subsequently, the cases are submitted to the action of a second and a third work stations wherein the steps of inserting one tray in the housing portion of each case and engaging it therewith by restrained coupling are carried out in succession. In a fourth work station one booklet is disposed on the inner face of the case lid, and afterwards each case encounters a sixth work station in which one compact disc is brought into engagement with the tray disposed in the housing portion. Each case being processed finally encounters a closing station in which, with the aid of a pusher element operated by appropriate driving means, overturning of the lid from the open condition to the closed condition is executed. In the machines of the above described type, movement of the grasping members and pusher elements located in the opening and closing stations and operation of most of the movable members provided in all the work stations are achieved by a mechanical transmission. As a result, since it is necessary to impart a 180° rotation to the lid in order to move it between the closed and open conditions, the mechanical linkages for transmitting all said movements are necessarily of a very complicated structural construction. In addition, it is to be noted that these mechanical linkages must operate in a very precise manner, in that the plastic material of which the compact disc cases are usually made is easily breakable. In the light of the above, that is due to the complexity of the mechanisms present in said compact disc packaging machines for opening and closing said cases, the machines themselves have a very complicated structure, which brings about higher production costs and also increments in the servicing and setting-up costs. In addition, the above described apparatus of the known art are very bulky and their construction involves high costs because each of the operations provided in a packaging cycle requires the presence of a specific work station along the feed line of the cases. It should be also recognized that, besides the work stations for respectively carrying out the insertion of the leaflets, trays, booklets and compact discs, further work stations must be provided although they are likely to be often inactive. In fact such stations will be equipped with the appropriate devices only in case of need, for example for carrying out either the insertion of a second compact disc if trays intended for supporting two compact discs are used, or the insertion of the so-called "cover" if cases adapted to directly receive the compact discs are used, that is without involving the insertion of the tray, the leaflet and the booklet. The main object of the present invention is substantially to solve the problems of the known art, by providing an apparatus in which the opening and closing operations of the case are carried out in a greatly simplified manner, as compared with the known art. It is a further object of the invention to offer an apparatus in which the cooperation between all the mechanisms necessary for assembling the different components that will form the finished product takes place in a very reduced number of stations so as to greatly limit the overall dimensions and the production costs of the apparatus as a whole. The foregoing and further objects that will become more apparent in the course of the present description are substantially achieved by an apparatus for packaging compact discs into respective cases, characterized in that at least one of said opening and closing stations comprises at least one blowing nozzle arranged to direct an air blow against said lid in order to cause the movement of same between its closed and open conditions. In accordance with the present invention, this apparatus carries into effect a new method of packaging compact discs into the respective cases, characterized in that the movement of the lid in at least one of said steps of opening and closing a case comprises the sub-step of directing at least one air blow against said lid so as to obtain the at least partial displacement of same between its open condition and its closed condition. Further features and advantages of the invention will be more fully understood from the detailed description of a preferred embodiment of an apparatus for packaging compact discs into respective cases and a packaging method carried into effect by said apparatus in accordance with the invention. This description will be made hereinafter with reference to the accompanying drawings, given by way of non-limiting example, in which: Fig. 1 is a perspective view diagrammatically showing the main components of the apparatus of the invention; Fig. 2 is a side view of the main members present in an opening station of the apparatus for the purpose of opening each of the cases being processed; Fig. 3 is a side view of the main members present in a closing station of the apparatus for closing said cases; Fig. 4 is an exploded perspective view of one type of package to be assembled by the apparatus of the invention; Fig. 5 is an exploded perspective view of a second type of package to be assembled by the apparatus of the invention. Referring to the drawings, an apparatus for packaging compact discs into respective cases according to the invention has been generally identified by reference numeral 1. In the described embodiment, the apparatus 1 is intended for selectively carrying out packaging of compact discs 2 into two different types of cases 3. The first type of case 3, better shown in Fig. 4, essentially comprises a housing portion 4 and a closing lid 5 made of transparent plastic material and rotatably connected to each other at a commun hinging side 6. A tray 7 is fitted by restrained coupling in the housing portion 4. Said tray is provided with at least one seat 7a for receiving one compact disc 2. A leaflet 8 reproducing notes and/or images referring to the data or the record album contained in the compact disc is interposed between the tray 7 and the inner surfaces of the housing portion 4. Further indicative data is contained in a booklet 9 disposed on the inner surface of the lid 6 to which said booklet is secured by means of tabs and/or other retaining lugs 10 for maintaining it conveniently in place. We particularly refer now to Fig. 5 showing a second type of case 3. In said case 3 the engagement seat 7a for the compact disc 2 is of one piece construction with the inner surfaces of the housing portion 4. This type of case 3 is therefore devoid of the tray 7 and the above mentioned leaflet 8 and booklet 9 are replaced by a single cover 11 having an U-bent end border 11a. Said border will be inserted in a pocket-like seating 12 formed on the hinging side 6 of the closing lid 5. The apparatus 1 is now described. It comprises a bearing framework 13 on which a case-feeding unit 14 is operatively mounted. The unit 14 cyclically transfers the individual cases 3 being processed along a feed line, marked by arrow "A" in Fig. 1 and defined on the bearing framework itself. Said feeding unit will not be described in detail as known and conventional. For clarity purposes, it is pointed out that in the embodiment illustrated this feeding unit is comprised of a feeding magazine 14a containing a given number of empy cases 3 disposed consecutively so as to form a stack. The cases are individually taken from the bottom of said magazine by members known per se and therefore not shown, and transferred to the feed line "A". Conveying means (not shown as it can be made in any known manner) coperates along the feed line "A" and moves the cases according to a stepping motion. During this movement along the feed line "A", each case 3 first encounters an opening station generally denoted by 15, in which opening of the lid 5 is caused. For the purpose, the opening station 15 comprises lifting means 16 preferably consisting of at least one driving arm 17 rotatably mounted according to a horizontal axis to the bearing framework 13 and having an end portion 17a on which one or more grasping members are mounted. Said members preferably consist of suction cup elements 18 provided with respective bellows-like portions 18a by which the suction cup elements are fastened to the end portion 17a of arm 17. Upon the action of a fluid-operated actuator not shown, the driving arm 17 is oscillatably movable about an axis parallel to said hinging side 6 from a rest condition in which, as shown in dotted line in Fig. 2, it has its end portion 17a spaced away from the case 3 disposed on the feed line "A", to an operating position in which the suction cup elements 18 adhere to the lid 5 of the case itself. Once the driving arm 17 has reached the operating position, a suction action is created by the suction cup elements 18 so that, by effect of the resulting axial deformation of said elements at the bellows-like portions 18a, the lid 5 is brought from a closed condition in which it lies parallelly upon the housing portion 4 to a half-closed position in which it is slightly separated from the housing portion 4. In this half-closed condition a small opening 19 is defined between the lid 5 edge and the edge of the housing portion 4 opposed to the hinging side 6. Said action of the suction cup elements 18 for lifting the lid 5 can be assisted to advantage by one or more auxiliary suction cups fastened to the bearing framework 13 along the feed line "A" and operating on the lower surface of the housing portion 4 to stably fix the positioning of same before the opening station 15. Such auxiliary suction cups connected to a respective circuit for creating the vacuum have not been illustrated as they can be made in a manner known per se and conventional. Also arranged in the opening station 15 is at least one blowing nozzle 20 oriented inwardly of the small opening 19 to direct an air blow against the inner surface of the lid 5. Upon the action of said air blow, the lid 5 is advantageously overturned and passes from the half-closed condition to an open condition in which it extends in coplanar relation with the housing portion 4. Overturning of the lid 5 takes place after the suction cup elements 18 have been deactivated and the driving arm 17 moved towards its rest condition. The progressive moving away of the suction cup elements 18 advantageously accompanies the displacement of the lid 5 at the beginning of its overturning travel, that is when the action of the air blow produced by the blowing nozzle 20 is stronger, thereby preventing the lid from being overturned too abruptly. When opening is completed, said feeding means pick up the case 3 from the opening station 15 and convey it along the feed line "A" for submitting it to the action of one or more work stations "B", "C", at which assembling of the different components that will form the finished product is carried out. More particularly, in the case of packaging cases 3 of the type described with reference to Fig. 4, there will be the introduction into the case 3 of the leaflet 8, the booklet 9, the tray 7 and the compact disc 2, whereas if the packaging cases are of the type referred to in Fig. 5, only the compact disc 2 and cover 11 will be introduced thereinto. For the above operations it is advantageously provided that the case 3 taken from the opening station 15 should be brought to a first work station "B" by the feeding means carrying out one movement step. Disposed in said station "B", at respectively opposite positions relative to the feed line "A", are inserting means 21 for the leaflets and inserting means 22 for the booklets. The leaflet-inserting means 21 comprises a magazine 23 in which the leaflets 8 are stacked upon each other. The leaflets 8 are individually picked up each time from the bottom of the stack they form in the magazine 23, upon the action of grasping members not shown as they can be made in known manner, and transferred to a shaping mould 24 placed at a location alongside the feed line "A". The leaflet-inserting means 21 further comprises a plate-like countermould which is movable, upon command of actuators not shown, both in a vertical direction and in a horizontal direction perpendicular to the feed line "A". This plate-like countermould 25 can be introduced vertically into the shaping mould 24 to cause folding of two side flaps 8a of the leaflet 8 and subsequently raised and moved horizontally to bring the leaflet over the housing portion 4 of the case 3 located at the first work station "B. By a downward movement of the countermould 25, the leaflet 8 is inserted into the housing portion 4, then the countermould is moved away from the case 3 and brought back over the shaping mould 24 in which, meanwhile, a new leaflet 8 has been placed and is ready for processing. Picking up and releasing of the leaflets 8 by the countermould 25 are achieved by means of ducts not shown as known per se, opening onto the countermould lower surface and through which a suction action can be selectively started and interrupted to enable retention and release of each leaflet 8. The booklet-inserting means 22 in turn provides for the booklets 9 to be brought to the first work station "B by a belt conveyor 26 extending parallelly in side by side relation with the feed line "A". As they come to the work station "B", the individual booklets 9 are picked up by the belt conveyor 26 by means of a grasping member 27 movable in a vertical and a horizontal direction, and also rotatable about a vertical axis, upon command of actuators not shown. The grasping member 27 is adapted to pick up the booklet 9 and, upon rotation of same if necessary, for orienting it with its back edge 9a towards the case 3, to lay it down onto a platform 28 disposed alongside the feed line "A", on the opposite side relative to the shaping mould 24. A second grasping member 28 movable along two axes, in the same manner as said with reference to the plate-like countermould 25, picks up the booklet 9 from the platform 28 and inserts it between the inner surface of the lid 5 and the retaining tabs 10 associated therewith. A pair of guide blocks 29 which may be linked to the plate-like countermould 25 ensure the correct fitting of the booklet edges 9 under the retaining tabs 10, preventing said tabs from being undesirably passed over by said edges during fitting of the booklet 9. Obviously, the leaflet-inserting means 21 and the booklet-inserting means 22 arranged in the first work station "B" are active during packaging of compact discs 2 into cases 3 of the type shown in Fig. 4, whereas they are inactive if the compact discs 2 are to be packaged into cases 3 of the type devoid of a tray 7, as shown in Fig. 5. Downstream of the first work station "B" there is a second work station "C" with which compact disc-inserting means generally denoted by 30 is associated. The compact disc-inserting means 30 comprises a compact disc-feeding unit 31 adapted to individually arrange the compact discs 2 at a given grasping position. To this end, the feeding unit 31 is essentially comprised of a second belt conveyor 32, extending horizontally at a lowered position with respect to the feed line "A", and along which one or more loading spindles 33 are arranged. Said spindles carry each a given number of compact discs 2 slipped over a vertical rod 33a. The loading spindle 33 in use is stopped in alignment with the second work station "C", where a lifting fork 34 is introduced under a support plate associated with the spindle itself, to lift the compact disc row until the compact disc 2 disposed uppermost reaches the desired grasping position, preferably coplanar with the feed line "A". The compact disc-inserting means 30 also comprises a transferring unit 35 movable with a reciprocating motion in a direction perpendicular to the feed line "A". The transferring unit 35 carries a first grasping head 36, movable in a vertical direction and designed to pick up the compact disc 2 ready in place, by means of a suction effect produced through ducts opening onto the lower surface of the grasping head, and subsequently dispose it on a centering pin 37 mounted to the bearing framework 13. Also provided is a second grasping head 38, similar to the first head 36 and adapted to pick up the compact disc 2 from the centering pin 37 and transfer it to an assembling position where, if packaging into cases 3 of the type referred to in Fig. 4 is provided, a tray 7 is ready in place, being fed by a tray-feeding unit generally denoted by 39. The tray-feeding unit 39 comprises a tray-holding magazine 40 in which the trays 7 are vertically stacked so that they can be picked up one by one starting from the lower end of the stack upon the action of first transferring means not shown as they can be made in known manner. In the embodiment shown the tray-feeding unit 39 also comprises second transferring means consisting of an auxiliary belt conveyor 41 extending parallelly in side by side relation with the feed line "A" and adapted to be used for placing to the assembling position, the trays 7 coming from a feeding unit separated from the apparatus 1. In particular, the auxiliary belt conveyor 41 can be used for feeding trays 7 of the type usually provided with two engagement seats, 7a on opposite faces for receiving two compact discs 2. In this case in fact the trays 7 transferred by the auxiliary belt conveyor 41 are trays 7 already provided with one compact disc 2 previously supplied by a separate equipment and optionally connected to the apparatus 1 by other belt conveyor means or the like. A third grasping head 42 associated with the transferring unit 35 picks up the compact disc 2 from the assembling position and transfers it into the housing portion 4 of the case 3. If cases 3 of the type described with reference to Fig. 5 are used, the tray-feeding unit 39 stays inactive and the third head 42 picks up from the assembling position, the compact disc 2 alone which will be directly introduced into the housing portion 4 of the case. If the cases 3 being processed are of the type described with reference to Fig. 4, the compact disc 2 disposed in the assembling position is brought into engagement with the seat 7a of the tray 7 upon the action of the second grasping head 38 and subsequently the tray 7 is transferred together with the compact disc 2 to the inside of the housing portion 4, upon the action of the third grasping head 42. Thrust arms 42a can be also associated to advantage with the third grasping head 42. Said arms, on insertion of the compact disc 2 and tray 7 into the housing portion 4 lend themselves to exert thrust actions on the opposite corners of the tray 7 to ensure the correct engagement position of same within the case 3. Advantageously, cover-inserting means identified by 43 is also associated with the second work station "C". Said means 43, operates at a symmetrically opposite position relative to the compact disc-inserting means 30 and is adapted to be operated selectively and alternatively to the operation of the leaflet-inserting means 21, booklet-inserting means 22 and tray-feeding unit 39, in order to dispose a cover 11 on the inner face of the case lid 3, when the case 3 is of the type devoid of trays 7, as shown in Fig. 5. For this purpose, the cover-inserting means 43, essentially causes the first belt conveyor 26 to be used for bringing the covers 11 to the second work station "C", instead of carrying out transportation of booklets 9. An auxiliary grasping member 44, similar in structure and operation to the grasping member 27 previously described with reference to the booklet-feeding means, picks up the individual covers 11 from the belt conveyor 26 and, after a rotation about a vertical axis if necessary, lays them onto a bending mould 45 disposed alongside the feed line "A". An auxiliary countermould 46 a front edge 46a of which conforms in shape to the pocket-like seating 12, lowers, onto the bending mould 45 and causes the end border 11a of the cover 11 initially disposed in a flat configuration to be bent upwardly, by a suction effect produced through the auxiliary countermould 46. The cover 11 with its border 11a bent upwardly is then moved away from the bending mould 45 and disposed on the inner surface of the lid 5. During this step, the front edge 46a of the auxiliary countermould 46 enters the pocket-like seating 12 forcing the end border 11a of the cover 11 to take an "U"-bent configuration conforming to the pocket-like seating itself. Along the feed line "A" and downstream of the second work station "C" there is a second closing station 47 that will act on the lid 5 to bring the case 3 back to its closed condition. Advantageously, the closing station 47 comprises at least one second blowing nozzle 48 fastened to the bearing framework 13 and designed to direct an air blow against the lid 5 to bring said lid from the open condition to the above mentioned half-closed condition. Also associated with the closing station 47 is presser means acting on the lid 5 when it is in its half-closed condition and pushing it towards the housing portion 4, so that said lid will go back to its closed condition, overcoming the resistance of snap-closing means conventionally interposed between the housing portion and the lid. In a preferential solution, said presser means essentially consists of an idle roller 49 rotatably supported by the bearing framework 13 according to an axis perpendicular to the translation movement imparted to the case 3 upon the action of the movement means. The idle roller 49 interferes with the lid 5 as soon as the displacement of the case 3 from the closing station 47 begins, upon the action of the movement means disposed along the feed line "A". The cases 3 emerging from the closing station 47 can be moved away from apparatus 1 by an outfeed conveyor 50, and/or stacked upon each other by a stacker 51 known per se and conventional. In a preferential solution, the presence both of the outfeed conveyor 50 and the stacker 51 is provided and they are employed selectively for moving away the finished products and respectively arranging in a stack the products having defects, or vice-versa. The invention achieves the intended purposes. It is pointed out in fact that opening and/or closing of the case lid executed according to the modalities proposed by the present invention enables the mechanisms designed to carry out such operations to be greatly simplified in structure as compared with those of the known art. In greater detail, overturning of the lid to the open and/or closed position, obtained by an air blow, brilliantly overcomes all the difficulties that in the known art arose from the necessity of mechanically forcing the lid to execute an angular travel through 180° in a very short period of time, say of a few fractions of one second, while at the same time acting with the greatest attention and accuracy in order to prevent damages to the case and/or breaking of same. It should be also recognized that, since the means adapted to insert the leaflets, booklets, covers and compact discs respectively are concentrated in two work stations and at mutually opposite positions with respect to the feed line, an excellent versatility of the apparatus can be reached, along with a great reduction in the bulkiness of same.

Claims: An apparatus for packaging compact discs into respective cases, said cases (3) being of the type having a housing portion (4) on which a lid (5) is laterally hinged, which lid is movable between a closed condition in which it lies upon the housing portion (4) and an open condition in which it extends in coplanar relation with the housing portion itself, said apparatus comprising: a bearing framework (13); a case-feeding unit (14) for arranging said cases (3) in succession on a feed line ("A") defined on top of the bearing framework (13); feeding means operating on the cases (3) coming from the case-feeding unit (14) to cause them to progress following a stepping movement along said feed line ("A"); an opening station (15) disposed along the feed line ("A") and operating on the individual cases (3) to move the respective lids (5) from the closed condition to the open condition; at least one work station ("C") located downstream of the opening station (15) along said feed line ("A") and provided with compact disc-fitting means (30) to engage at least one compact disc (2) within each case (3) disposed in the open condition; a closing station (47) operating along the feed line downstream of said work station ("C") to bring said cases to the closed condition, characterized in that at least one of said opening and closing stations (15) comprises at least one blowing nozzle (20, 48) arranged to direct an air blow against said lid (5) in order to cause the movement of same between its closed and open conditions. An apparatus according to claim 1, characterized in that said opening station (15) comprises, in combination with at least one blowing nozzle (20), lifting means (16) arranged to engage the case lid (5) and move it from the closed condition to a half-closed condition in which said lid is slightly separated from the housing portion (4) of the case (3), said first blowing nozzle (20) being oriented towards the inside of a small opening (19) that in said half-closed condition is defined between an edge of the lid (5) and an edge of the housing portion (4) opposite to the mutual hinging side (6) of same. An apparatus according to claim 2, characterized in that said lifting means (16) comprises at least one grasping member (18) carried at the end by a driving shaft (17) movable between a rest position in which it is moved away from the case lid (5) and an operating position in which said arm has its end portion (17a) overlying said lid (5) in the closed condition, in order to lead the grasping member (18) to adhere to the lid itself. An apparatus according to claim 3, characterized in that said driving arm (17) oscillates between the rest position and the work position according to an axis parallel to the hinging axis (6) between the lid (5) and the housing portion (4) of the case (3). An apparatus according to claim 3, characterized in that said grasping member (18) comprises at least one axially deformable suction cup element to cause shifting of the lid (5) to the half-closed condition following a suction action produced in the suction cup element itself. An apparatus according to claim 1, characterized in that said closing station (47) comprises at least one second blowing nozzle (48) arranged to direct an air blow against the lid (5) to move it from the open condition to the half-closed condition in which it is slightly separated from the housing portion of the case, and presser means (49) acting on the lid (5) in the half-closed condition to move it to the closed condition by a thrust action towards the housing portion (4) of the case (3). An apparatus according to claim 6, characterized in that said presser means (49) comprises at least one idle roller rotatably supported according to an axis perpendicular to the translation movement imparted to the case (3) upon the action of the movement means and acting along said feed line ("A") downstream of the closing station (47) for interfering with the lid (5) bringing it to the closed condition as a result of the translation of the case itself. An apparatus according to claim 1, characterized in that it comprises a first work station ("B") at which leaflet-inserting means (21) operates for introducing at least one leaflet (8) into the housing portion (4) of the case (3) disposed in the open condition, and booklet-inserting means (22) operating in a symmetrically opposite position with respect to said leaflet-inserting means (21) for disposing one leaflet (9) in engagement with the inner face of said lid (5), said compact disc-inserting means (30) being associated with a second work station ("C") located along the feed line ("A") downstream of the first work station ("B"). An apparatus according to claim 8, characterized in that cover-inserting means (43) is also associated with said second work station ("C"), which means operates in a symmetrically opposite position with respect to the compact disc-fitting means (30) in order to bring one cover (11) in engagement with an inner face of the case lid (5), said cover-fitting means (43) being operable selectively and alternatively to the operation of the leaflet-inserting means (21) and booklet-inserting means (22) located in the first work station ("B"). An apparatus according to claim 9, characterized in that said compact disc-fitting means (30) comprises: a compact disc-feeding unit (31) to arrange the compact discs (2) individually at a given grasping position; a tray-feeding unit (39) to dispose at a predetermined coupling position at least one tray (7) provided with an engagement seat (7a) for one compact disc (2); a transferring unit (35) reciprocating in a direction transverse to the feed line ("A") and carrying one grasping head (36) designed to pick up one compact disc (2) from the grasping position and fit it on a centering pin (37) mounted to said bearing framework (13), a second grasping head (38) designed to pick up the compact disc (2) from the centering pin (37) and engage it with the tray (7) disposed in the coupling position and a third grasping head intended to pick up the compact disc (2) coupled with the tray and introduce it together with said tray (7) into the housing portion (4) of the case (3) ready in the second work station ("C"). An apparatus according to claim 10, characterized in that said cover-feeding means (43) can be activated selectively and alternatively to the activation of said tray-feeding unit (39). An apparatus according to claim 10, characterized in that said tray-feeding unit (39) comprises first transferring means to pick up the individual trays (7) from a tray-holding magazine (40) in which said trays (7) are disposed in a stack, and second transferring means (41) to be activated selectively and in alternative to the first transferring meansso as to dispose in the assembling position, the trays (7) coming from a feeding unit separated from said apparatus. A method of packaging compact discs into respective cases, said cases (3) being of the type having a housing portion (4) on which a lid (5) is laterally hinged, which lid is movable between a closed condition in which it lies upon the housing portion (4) and an open condition in which it extends in coplanar relation with the housing portion itself, said packaging method comprising the steps of: opening the case (3) by shifting the lid (5) from the closed condition to the open condition; introducing at least one compact disc (2) into the housing portion (4) of the case (3); closing the case (3) by shifting the lid (5) from the open condition to the closed condition, characterized in that the movement of the lid in at least one of said steps of opening and closing the case (3) comprises the sub-step of directing at least one air blow against said lid (5) so as to obtain the at least partial displacement of same between its open condition and its closed condition. A method according to claim 13, characterized in that the opening step comprises the sub-steps of: causing engagement of the lid (5) with at least one grasping member (18) movable for shifting the lid (5) from the closed condition to a half-closed condition, in which a small opening (19) is defined between the lid edge and an edge of the housing portion (4) on the opposite side relative to the side of their mutual hinging (6); directing a first air blow against the lid (5) through said small opening (19); - - moving the grasping member (18) away from the lid (5) to cause overturning of the lid to its open position upon the action of the air blow. A method according to claim 13, characterized in that said closing step comprises the sub-steps of: directing an air blow against said lid (5) to cause overturning of same from the open condition to the half-closed condition in which a small opening is defined between an edge of said lid (5) and an edge of said housing portion (4) on the opposite side with respect to the side (6) of their mutual hinging; submitting the case (3) to the action of a presser element (49) to cause movement of the lid (5) to the closed condition by exerting a thrust action on the lid towards said housing portion (4).

Inventors: PEREGO LUCIANO, PEREGO, LUCIANO
Applicants: TAPEMATIC SPA, TAPEMATIC S.P.A.
Application year: 1995
Main classification: B65B25
IPC codes: B65B25