CABLE TERMINATION

Abstract: The present invention aims to obtain a simplified connection system for high voltage power cables having ratings up to 400 KV and above. There is obtained a common cable connection system for all accessories and interconnection. The connection system uses a generally applicable interface (4, 5, 6; 13, 14, 15; 30, 40) for interconnection with a number of different apparatus and includes a cable termination (30) consisting of an elastomeric body (36), integrated therein a stress relief device (34), a connector shield (35), an insulation having a conical interface surface (37) and an outer conductive screen (39) and a rigid insulator (41) having a conical interface surface (42) corresponding to the interface surface (37) of the cable termination (30).

Description: Cable termination Description The present invention relates to a device for interconnecting a high voltage cable with an apparatus and/or with a second high voltage cable consisting of a cable termination and a rigid insulator. When connecting such high voltage power cables in normal joints, in transition joints, to transformers and other SF6 and oil filled apparatus and accessories and out-door terminals, the interfaces are usually different for each application. Therefore, the object of the present invention is to provide a simplified connection system for the above cables having ratings up to 400 KV and above. The features of the invention are defined in the accompanying patent claims. With the present invention there is obtained a common cable connection system for all accessories and interconnections. The interface between the cable end and any accessory, between two cable ends or between two apparatus is generally applicable, resulting in a number of advantages, such as factory pretesting, reduction of installation time and cost, reduction of tools and simplified field testing. The stress cone design and dimensions would also be the same for all applications, the only variation being the diameter of the cable or apparatus entrance. A further advantage is that the interface components does not include any gas or oil and, therefore, they cannot leak or explode. Above mentioned and other features and objects of the present invention will clearly appear from the following detailed description of embodiments of the invention taken in conjunction with the drawings, where Figures 1 to 3 illustrate three different principles of interface between a cable end and accessories, and Figures 4 to 12 illustrate several applications of the invention. In Figure 1 , 2 and 3 are illustrated three interface methods, - respectively called an inner cone concept, an outer cone concept and a no cone or slight inner cone concept. The type of cone concept refers to the shape of the connector on the apparatus side. In all three figures an apparatus or accessory 1, 2 and 3 respectively, are indicated to the left. Connectors 4, 5 and 6 are respectively provided with an inner cone 7, an outer cone 8 and a slight inner cone 9. The interface could also be obtained by using plane contacting surfaces. To the right in Figures 1 to 3 are illustrated three cables 10, 11 and 12, respectively provided with terminations 13, 14 and 15 having end surfaces 16, 17 and 18 fitting the corresponding coned surfaces 7, 8 and 9. The conductor joints (plug-in, welding, clamping etc) are not part of the present invention and will not be described here. We have only indicated cable connectors 19, 20 and 21 on the cable terminations 13, 14 and 15 respectively. In the following detailed description of examples of cable connections we have chosen to show the outer cone concept, it being understood however, that the same series of interconnections can be obtained with the inner cone concept and with the slight inner cone (or plane) concept. A general advantage of the outer cone concept over the inner cone is that the outer cone separates the cable connection further from the apparatus it is connected to, than does the inner cone. Hence a fault at one side is less likely to affect the other side. The inner cone concept would have the advantage that a shorter solution could be used outside an SF6 cubicle. Problems with the coned surfaces may arise when components are made by different suppliers. The apparatus connectors are usually made of epoxy or similar non- compressible, rigid material, whereas the cable terminations usually are made of rubber and similar compressible or elastomeric materials. The outer cone concept would have the advantage over the inner cone concept that it is easier to expand the rubber material than to compress it. An advantage of the substantially plane surface interconnection is that this simplifies complete alignment of the meeting surfaces without risking glow discharges. Figure 4 and 5 illustrate the components of an SF6 terminal using the outer cone concept and the present invention. As will be seen from the succeeding drawings, the concept of the cable termination illustrated in Figure 4 is the generally applicable building block of all applications. The cable termination 30 shown in the lower part of Figure 4 is arranged on a cable end 31 provided with a cable connector 32 and a stress relief cone 33 comprising a voltage deflector 34 as a stress relief device and a connector shield 35 embedded within a body 36 of elastomeric insulation. The body 36 of elastomeric insulation is covered by a conductive screen 39 and is enclosed within an outer rigid casing 38. The termination 30 fits to an interface device 40 including a rigid insulating body 41, e.g. made of an epoxy resin, having a conical interface surface 42 which fits to the interface surface 37 of the elastomeric body 36 of the termination 30. When the interface device 40 is used in connection with an SF6 terminal, the rigid insulator 41 is provided with a connector 43 which may have a compact version 44 or an IEC 859 standard (longer) version 45. In Figure 5 an SF6 termination of the present invention is illustrated. In addition to the components 30, 40 and 43, the drawing indicates an SF6 casing 46 and a connector 47. The usual hollow insulator used in conventional terminations is replaced by the compact or rigid epoxy body 41 around the conductor. Advantages over conventional terminals are: Compact design, lower material and installation cost, complete independence between gas insulated switch gear and cable installations, standardization. In Figures 6 and 7 are illustrated two versions of transformer terminals. Figure 6 shows an application of the invention with a transformer 50 having an oil-filled box 51 with a bushing 52 to which a cable termination 30 and connector 53 are connected. The connector 53 corresponds to the parts 40 and 43 in Figure 4. In Figure 7 a transformer 55 is provided with bushing 56 comprising the rigid insulating body 41 with the interface surface 42 which is connected directly to a cable termination 30, having the corresponding interface surface 37 as indicated in Figure 4. This transformer terminal version is useful with the outer cone concept only. This version implies enhanced safety due to the omission of the oil-filled box with its highly combustible oil. In Figures 8 and 9 are shown two versions of out-door terminals. In Figure 8 the terminal 60 consists of components 30 and 40 combined with a conductor 61 which together with the epoxy insulator 40 is covered by tracking resistant EPDM rubber or silicone rubber sheath 62. This design eliminates the need for an oil- or SF6- filled insulator, while maintaining the mechanical rigidity of the omitted insulator. In Figure 9 is illustrated an out-door terminal 65 including a surge supressor device 66. This terminal is in principle similar to that described in US 5,206,780 (J Varreng 6). The device 66 which consists of non-linear material such as ZnO or SiC, is separated from the conductor 67 by a layer of insulation material 68. The interconnctions from the non-linear material layer, at the bottom to ground and at the top to the conductor 67 are not shown. The device 66 may be a continuous tube or it may consist of a number of series connected annular elements. The device 66 and insulator 40 are covered with tracking resistant EPDM rubber or silicone rubber sheath 69 as in Figure 8. The Figure 10 illustrates a straight through a joint 70. The epoxy component 40 is shaped as a symmetrical double cone which forms a center piece of a plug-in joint joining two cable terminations 30. This design may be more expensive than a pure elastomeric joint, but it has the advantage of factory testing and quick installation. Figure 11 illustrates a transition joint 75 between a dry cable and an oil-filled cable. The epoxy component may be extended to form an insulator housing 76 on the oil- filled side 77. Advantages are as above, - lower material and installation cost as well as a compact design. In Figure 12 is illustrated a joint 78 between two apparatus 79 and 80, e.g. between a transformer and a switching station. Rigid insulators 81 and 82 fastened to the apparatus e.g. as bushing devices have conical interface surfaces 83 and 84 corresponding to the interface surfaces 85 and 86 of the connection device 87. This device consists of a connector 88 for electrical conductors, not shown in this Figure, a connector shield 89, an insulating body 90 made of an elastomeric material and covered by a conductive screen 91. This complete device is enclosed within an outer rigid casing 92. For optimizing the products described in the above detailed description and for making sure their high operating reliability in high or extra high voltage installations an essential characteristic is the outer surface configuration of the rigid insulator having the conical interface surface. Therefore, the Figure 13 illustrates a rigid insulator 93, corresponding to the insulator 41 in Figure 4, to be used in the above embodi¬ ments of this invention. The claimed angle is the angle between the longitudinal axis 94 and the boundary surface 95 of the insulator 93. This angle defining the cone of the insulating body should be between 15° and 45°. The above detailed description of embodiments of this invention must be taken as examples only and should not be considered as limitations on the scope of protection.

Claims: Patent Claims 1. Device for interconnecting a high voltage cable with an apparatus and/or with a second high voltage cable, consisting of a cable termination and a rigid insulator, characterized in that the cable termination (30) is consisting of an elastomeric body (36), integrated therein a stress relief device (34), a connector shield (35), an insulation having a conical interface surface (37) and an outer conductive screen (39), and a rigid insulator (41) having a conical interface surface (42) coresponding to the interface surface (37) of the cable termination (30). 2. Device for interconnecting high voltage apparatus, characterized in rigid insulators (81, 82) having conical interface surfaces (83, 84) and fastened to each apparatus (79, 80) being interconnected and an elastomeric body (90) integrated therein a connector shield (89), an insulation with conical interface surfaces (85, 86) and an outer conductive screen (91 ) corresponding to the conical interface surfaces (83, 84) of the rigid insulators (81, 82). 3. Device for interconnecting purposes according to claim 1 or 2, characterized in that the material of each rigid insulator (41, 81, 82, 43) is an epoxy resin. 4. Device for interconnecting purposes according to claim 1 or 2, characterized in that the material of each rigid insulator (41, 81, 82, 43) is a polyurethane. 5. Device according to claim 1 or one of the following, characterized in that the elastomeric body (36, 90) is enclosed within an outer rigid casing (38, 92). 6. Device according to claim 1 or one of the following, characterized in that the interface surface of the elastomeric body (37, 85, 86) is being formed to fit an inner cone (7) terminal of an apparatus and/or a cable. 7. Device according to claim 1 or one of the following, characterized in that the interface surface of the elastomeric body (37, 85, 86) is being formed to fit an outer cone (8) terminal of an apparatus and/or a cable. 8. Device according to claim 1 or one of the following, characterized in that the interface surface of the elastomeric body (37, 85, 86) is being formed to fit a plane or slightly inner/outer coned terminal (9) of an apparatus and/or cable. 9. Device according to claim 1 or one of the following, characterized in that the angle α defining the cone of the interface surface of the rigid insulator (41, 81, 82, 93) is between 15° and 45°. 10. Device according to claim 1 or one of the following, characterized in that the rigid insulator (41, 81, 82, 93) is fitted to an SF6 terminal. 11. Device according to claim 1 or one of the following, characterized in that the rigid insulator (41, 81, 82, 93) is fitted to a transformer terminal. 12. Device according to claim 1 or one of the following, characterized in that the rigid insulator (41, 81, 82, 93) forms a part of an out-door terminal (Fig. 8). 13. Device according to claim 1 or one of the following, characterized in that the rigid insulator (41, 81, 82, 93) forms a part of an out-door terminal (Fig. 9) including a surge supressor (66). 14. Device according to claim 1 or one of the following, characterized in that the rigid insulator (41, 81, 82, 93) forms a part of a straight through joint (Fig. 10). 15. Device according to claim 1 or one of the following, characterized in that. the rigid insulator (41, 81, 82, 93) forms a part of an oil-filled transition joint (Fig. 11).

Inventors: BECKER JEAN, CABAUX JULES, CHATTERJEE SHOTU, VARRENG JAN SVERRE, BECKER, JEAN, CABAUX, JULES, CHATTERJEE, SHOTU, VARRENG, JAN, SVERRE
Applicants: ALCATEL CABLE, BECKER JEAN, CABAUX JULES, CHATTERJEE SHOTU, VARRENG JAN SVERRE, BECKER, JEAN, CABAUX, JULES, CHATTERJEE, SHOTU, VARRENG, JAN, SVERRE
Application year: 1995
Main classification: H01R13
IPC codes: H01R13, H02G15