Wall system

Abstract: A wall system includes one or more wall members (2), and a number of retaining devices (11) fixed to columns or posts and engaged with the wall members (2) for retaining the wall member (2) in place. The wall member (2) includes a number of beams (21) each having a hollow interior, and a number of intermediate ribs (211) formed between the beams (21) so as to solidly couple the beams (21) together. An outer layer can be formed on the outer peripheral portion of the wall member (2) and engaged with the openings (23) of the intermediate ribs (211) so as to form a smooth outer appearance.

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wall system, and more particularly to a wall system having a novel configuration. 2. Description of the Prior Art Typically, wall systems are formed by bricks, or formed by molding processes, i.e., building, with wood boards, a mold cavity having a shape corresponding to that of the wall systems, and pouring concrete into the mold cavity in order to form the wall system, the wall systems are suitable for building houses only. Recently, huge buildings are built with steel construction, mold boards are then fixed around the steel construction, and concrete is then engaged in the mold cavity formed by the mold boards, it is also complicated to build the mold boards. From US-A-3,982,368, which discloses a wall system having the features of the preamble of claim 1, a wall, such as a load bearing wall, is known. The wall comprises a core member having a substantial void therein and reticulated sheets of reinforcing material positioned on both sides of the core and spaced therefrom. The wall is formed as by spraying cementitious material through and around a sheet material thus to produce a composite wall comprising first and second panels of reinforced cementitious material in spaced relation, having a hollow core therebetween, said panels being joined together as a unitary structural member. According to this document this wall system is constructed in support means comprising at least one wall member and retaining means secured to said supporting means for retaining said member in place. Nevertheless, the construction of such a wall is rather complicated and much effort is needed to realise such a wall. The present invention has arisen to mitigate and/or obviate the afore-described disadvantages of the conventional wall systems. SUMMARY OF THE INVENTION The primary objective of the present invention is to provide a wall system which can be easily constructed. In accordance with one aspect of the invention, there is provided a wall system for being constructed in supporting means comprising at least one wall member including two side portions, and retaining means secured to the supporting means for retaining the wall member in place. The wall member includes a plurality of beams each having a hollow interior formed therein, and a plurality of intermediate ribs formed between the beams so as to solidly couple the beams together. Each of the intermediate ribs includes a plurality of openings formed therein, the wall system further comprises an outer layer secured to the wall member and engaged with the openings of the intermediate ribs. The wall member includes a plurality of brackets engaged with the openings for supporting rods. Each of the beams includes two open ends, and a plug engaged with each of the open ends of the beams so as to enclose the beams, the plug includes an aperture formed therein for inserting tubes or electric wires. The wall member includes two side ribs each having a plurality of orifices formed therein, the wall system further comprises an outer layer secured to the wall member and engaged with the orifices of the side ribs. The wall member includes a plurality of tubes connected between the beams so as to communicate the hollow interiors of the beams with one another. Further objectives and advantages of the present invention will become apparent from a careful reading of a detailed description provided hereinbelow, with appropriate reference to accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partial exploded view of a wall system in accordance with the present invention; FIG. 2 is a plane view of the wall member; FIG. 3 is a cross sectional view of the wall member; FIG. 4 is a cross sectional view of the wall system; FIG. 5 is an enlarged schematic view illustrating portion of the wall system; FIG. 6 is a cross sectional view taken along lines 6-6 of FIG. 4; FIGS. 7, 8 and 9 are schematic views illustrating three applications of the wall system; FIG. 10 is a front view illustrating another application of the wall system; and FIG. 11 is an enlarged view illustrating portion of the wall system as shown in FIG. 10. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to the drawings, and initially to FIGS. 1 to 6, a wall system in accordance with the present invention comprises a number of retaining members 11 fixed, by screws 12, to supporting means 1, such as column, ceiling or floor, best shown in FIG. 6, in order to engage with wall members 2, such that the wall members can be stably retained in place by the retaining members 11, the wall members 2 can be made with plastic materials, metal or steel materials or other construction materials, and can be made to different sizes, each of the wall members 2 includes a number of beams 21 each having a hollow interior formed therein and each having two open ends enclosed by plugs 22, the plugs 22 may be formed with an aperture 220 for threading electric wires or tubes, the beams 21 form the primary construction of the wall system and are secured together by intermediate ribs 211 each having a number of openings 23 formed therein, each of the wall members 2 includes two side ribs 212 each having a number of orifices 24 formed therein, as shown in FIGS. 4 and 5, the wall members 2 can be secured together by wires 25 which are threaded through the orifices 24 formed in the side ribs of the wall members 2. A number of reinforcing ribs are formed on the outer peripheral portions of the beams 21. As shown in FIG. 4, the wall system includes one or more wall members 2 secured together, and an outer layer 10 of concrete material having a thickness close to 1.5 cm, the concrete material is sprayed or injected onto the wall members 2 with a rate close to 20 l/min, or 1200 l/hr, such that 80 m 2 of the outer layer 10 can be formed within one hour, the concrete material can be dried within 60 minutes, and can be cured within 120 minutes. The concrete material on both sides of the wall members 2 are solidly secured together via the openings 23 and the orifices 24. In order to increase sound shielding effect and the heat resistive effect, foamable materials or other heat resistive material may be injected into the hollow interior of the beams 21. Referring next to FIG. 7, a number of brackets 26 can be hung on the wall members 2 with the openings 23 of the wall members 2, and a number of steel rods 27 can be retained in place by the brackets 26 so as to reinforce the wall system. Referring next to FIG. 8, instead of the steel rods 27 as shown in FIG. 7, a net member 3 can be secured to the wall member 2 by the brackets 26 which include tips for supporting the net member 3. Referring next to FIG. 9, illustrated is an application of the tubes and electric wires can be installed within the beams. Referring next to FIG. 10, a number of pipes 28 can be provided to communicate the hollow interiors of the beams 21 together, such that, if required, warm air may be injected into the wall members 2 and may flow through the beams 21 via the pipes 28, so as to warm the wall system during winter. Accordingly, the wall system in accordance with the present invention includes a greatly simplified configuration which can be easily constructed. Although this invention has been described with a certain degree of particularity, it is to be understood that the present disclosure has been made by way of example only and that numerous changes in the detailed construction and the combination and arrangement of parts may be resorted to within the scope of the appended claims.

Claims: A wall system for being constructed in supporting means (1), comprising at least one wall member (2), and retaining means (11) secured to said supporting means (1) for retaining said wall member (2) in place, said wall member (2) including a plurality of beams (21) each having a hollow interior formed therein, characterized in that a plurality of intermediate ribs (211) is formed between said beams (21), so as to solid couple said beams (21) together, each of said intermediate ribs (211) including a plurality of openings (23) formed therein, said wall system further comprising an outer layer (10) of concrete material secured to both sides of said wall member (2) and engaged with said openings (23) of said intermediate ribs (211). A wall system according to claim 1, wherein said wall member (2) includes a plurality of brackets (26) engaged with said openings (23) for supporting rods (27). A wall system according to claim 1, wherein each of said beams (21) includes two open ends and a plug (22) engaged with each of said open ends of said beams (21), so as to enclose said beams (21). A wall system according to claim 3, wherein said plug (22) includes an aperture (220) formed therein for inserting tubes or electric wires. A wall system according to claim 1, wherein said wall member (2) includes two side ribs (212), each having a plurality of orifices (24) formed therein, said outer layer (10) is engaged with said orifices (24) of said side ribs (212). A wall system according to claim 1, wherein said wall member (2) includes a plurality of tubes (28) connected between said beams (21), so as to communicate said hollow interiors of said beams (21) with one another.

Inventors: KUO CHING-LIANG, KUO, CHING-LIANG
Applicants: KUO CHING LIANG, KUO, CHING-LIANG
Application year: 1995
Main classification: E04B2
IPC codes: E04B2, E04B1