Casing base for hard disc drive device and method of manufacture therefor

Abstract: In the manufacture of a casing base (1) for a hard disc drive device, an elongate intermediate product of a light metal such as aluminum having a predetermined sectional profile having opposite side frame portions (2), is extrusion molded and then cut to a predetermined length. The intermediate product is then formed with necessary holes (3a...3e) and pressed to form recessed or raised portions (4) , thus completing the casing base. Die casting cavities are thus avoided, so that it is possible to readily carry out washing and surface treatment. The large number of steps involved in press forming the entire casing base are avoided, and it is possible to permit mass production of a highly accurate and highly rigid casing base using a small number of steps and at a low manufacturing cost.

Description: This invention relates to a method of manufacturing a casing base for a hard disc drive device. Fig 5 shows an example of a prior art casing base for a hard disc drive device manufactured by die casting. This casing base is fabricated in the following steps. (1) An eventual casing base 11 of aluminum is die cast. (2) Then, gas such as air remaining in cavities which has fatal adverse effects on the performance of hard disc is removed, and also contaminants due to rusting or like cause are removed. (3) Further, surface treatment with a chemical or surface coating is made in order to maintain the cleanness of the surface. (4) Subsequently, the work is machined to correct the shape and dimensions. (5) Finally, the work is washed to maintain the cleanness. This process of manufacture has the following demerits. (a) The process involves a large number of steps from die casting to completion. (b) It is necessary to provide means for avoiding the generation of cavities. (c) If cavities are generated, washing for removing oil and other contaminants that may get into the cavities can not be readily made, and it is difficult to maintain the cleanness. Because of the difficulty of maintaining the cleanness, it is necessary to close the cavities by coating or carry out a surface treatment with a chemical to prevent rusting. (d) A casting die is necessary, which is generally expensive. (e) This leads to an increased cost of manufacture. There is another method of manufacture as shown in Figs. 6 and 7. In this case, an eventual casing base 12 of aluminum is formed with a recessed portion 14 using a press, and then frames 13 which have been press formed in advance are mounted on the opposite sides of the base 12. This method, unlike the method based on the die casting of aluminum, is free from the problem of cavities and is advantageous from the standpoint of securing the cleanness. This method, however, has the following demerits. (a) The frames 13 which are press formed in advance, have a very complicated shape, and their fabrication requires a large number of press forming steps. (b) A step of mounting the frames 13 on the base 12 is necessary, and the mounting position and mounting strength are stringently restricted. (c) Consequently, a high cost of manufacture is inevitable. This invention has an object of providing a method of manufacturing a casing base for a hard disc drive device, which is free from the problems discussed above, can ensure high accuracy, requires a reduced number of steps, and permits reduction of the cost of manufacture. A basic method of manufacture according to the invention features extrusion molding a semi-product or intermediate product of a light metal, which has a predetermined sectional profile having opposite side frame portions, cutting the semi-product to a predetermined length to obtain an eventual casing base, and forming this eventual casing base with required holes and recessed or raised portions using a press. The light metal may be aluminum or a light alloy. The holes are for mounting parts and also for wiring, the recessed or raised portions are for mounting various parts. The invention will now be described by way of example only with reference to the accompanying Figures in which: Fig. 1 is a plan view showing an intermediate state of a casing base which has been extrusion molded in the process according to the invention; Fig. 2 is a front view showing the molding shown in Figure 1; Fig. 3 is a plan view showing the product obtained by processing the molding with a press; Fig. 4 is a sectional view taken along line IV-IV of the product shown in Fig. 3; Fig. 5 is a sectional view showing a finished casing base formed by a prior art die casting process; Fig. 6 is a plan view showing a prior art casing base formed by using a press; and Fig. 7 is a sectional view taken along line VII-VII of the base shown in Fig. 6. An embodiment of the invention will now be described with reference to Figs. 1 to 4. According to the invention, an elongate semi-product of aluminum, for instance, having a predetermined sectionally profile having opposite side frame portions 2, is extrusion molded, and this semi-product is cut to a predetermined length to obtain an eventual casing base 1 as shown in Figs. 1 and 2. This eventual casing base 1 is then formed with various holes 3a to 3e and a recessed portion 4 for setting parts, as shown in Figs. 3 and 4, by using a press. Afterwards, if necessary, tapping of the holes 3a to 3e or high accuracy finish machining is made, and sometimes the cut portions are polished. The recessed portion 4 is for mounting a motor, and its central hole 3a is for mounting the spindle of the motor. The three holes 3b are for passing bolts for securing the motor. The hole 3c is for taking out the leads of the motor. The hole 3d is for mounting a spindle of a pivotal bearing which supports the step of a swing arm having a magnetic head at the free end. The hole 3e is an arcuate hole for guiding a guide pin of the swing arm. With the method of manufacture according to the invention, in which an elongate semi-product is of aluminum or like light metal is extrusion molded and cut to a predetermined length to obtain an eventual casing base which is then formed with necessary holes and recessed or raised portions using a press, unlike the case of die casting, there is no possibility of generation of cavities, and it is thus possible to permit ready washing and surface treatment of the work. In addition, unlike the case of press forming frames, the process is free from a large number of press forming steps, and there is no need of a step of mounting such frames. It is thus a feature of the invention that a highly accurate and highly rigid product can be mass produced in a small number of steps and at a low cost of manufacture.

Claims: A method of manufacturing a casing base (1) for a hard disc drive device comprising the steps of extrusion molding an elongate semi-product or intermediate product of a metal having a predetermined sectional profile having opposite side frame portions (2), cutting the semi-product to a predetermined length to obtain an eventual casing base, and forming the eventual casing base with necessary holes (3a...3e) and a recessed or raised portion (4) for mounting parts using a press. The method of claim 1, wherein the metal is aluminum. The method of claim 1 or 2, wherein the recessed or raised portion (4) is for mounting a motor. The method of any preceding claim, wherein the recessed or raised portion (4) has a central hole (3a) for mounting the spindle of a motor mounted on the recessed or raised portion (4). The method of any preceding claim, wherein the eventual casing base (1) is formed with a corner hole (3d) for mounting a pivotal spindle supporting the stem of a swing arm. The method of any preceding claim wherein the metal is a light metal. A hard disc drive casing base (1) including an extrusion molded metal member cut to length and formed with necessary holes (3a...3e) and a pressed recessed or raised portion (4) for mounting parts.

Inventors: OBARA RIKURO, YOSHIKAWA HIROSHI, OBARA, RIKURO, YOSHIKAWA, HIROSHI
Applicants: MINEBEA KK, MINEBEA KABUSHIKI-KAISHA
Application year: 1995
Main classification: G11B33
IPC codes: G11B25, G11B33