All purpose saw blade

Abstract: To provide a general-purpose saw blade which will saw different materials cost effectively, the saw blade includes a plurality of sets of teeth (15,16,17), each set including saw tooth having a large relief angle (set 17) and a small tooth angle which provide fast cutting speeds, and with saw tooth having a small relief (sets 15,16) angle and a large tooth angle which provide the resistance to chipping.

Description: TECHNICAL FIELD This invention relates generally to a saw blade according to the preamble of claim 1 and as known from EP-A-9036. Specifically it relates to a saw blade which embodies the fast cutting characteristics of saw teeth having a large relief angle with the low chipping incidence of saw teeth having relatively smaller relief angles. Although the invention is applicable to band saw blades, circular saw blades and hack saw blades, it will be described as applied to band saw blades. BACKGROUND OF THE INVENTION It is well known that cutting speeds can be maximized by employing teeth which have a large relief angle. The disadvantage of using large relief angles however is that the resultant stress on each tooth is so great that chipping occurs with considerable frequency and hence the life of the blade may be quite short, depending of course on other factors such as the type and hardness of material being out, and also speed, depth and pressure of cut. The high rate of chipping is believed to be traceable to the fact that a saw tooth which has a large relief angle has a comparatively small tooth angle so that the tips of the teeth become weak. A short blade life results not only in frequent replacement of the blade but also substantial downtime, or non-cutting time, to allow for blade replacement. In making an economic assessment of the cost of performing a given job, all of these factors -- blade cost, downtime, etc. must be taken into consideration. It is also known that the frequency of chipping can be reduced and thus the life of the blade increased, and blade change downtime reduced, if a blade is used in which the relief angle of the individual teeth is small. The decreased rate of chipping in such a saw tooth is believed attributable to the presence of a larger tooth angle which increases the strength of the teeth tips. The disadvantage of using a small relief angle however is that the cutting ability is reduced with the result that the speed of cut is much slower, as contrasted to the speed of cut with teeth having large relief angles, for the same job. Again, in making an economic assessment of the cost of performing a given job with teeth having small relief angles, all relevant factors -- blade cost, downtime for blade changeover, etc., must be taken into consideration and it is possible that even though blade consumption can be decreased as contrasted to teeth having large relief angles, the additional cutting time offsets these advantages. It should also be noted that in many shops improper cutting procedures are often employed despite the strenuous educational efforts by management and saw blade manufacturers which attempt to educate blade users on the shop floor to match the blade, together with other factors such as feed rate and pressure, to the job. Thus, for example, hard material should generally be cut at a slower lineal blade speed than softer material. However, resetting of saw's operating functions each time a sawing job is required is a time-consuming task which requires a skill level and attention to detail which is lacking in many shops. This is particularly true in small shops which have short runs on different materials as contrasted to high-production shops which may have sufficiently long runs on the same material to justify the extra effort and care required to match the saw conditions to the job on a job-by-job basis. Thus, in many small shops the same sawing parameters are used from job to job, including blade, speed, pressure, etc. As a consequence, over a period of time sawing operations are not performed as cost effectively as they could be if the sawing parameters more closely matched the sawing requirements. EP 009 036 discloses a saw-blade having sets of teeths each with a series of teeth. The teeth of one set differ from each other in size, pitch, angle of bend and rake angle. The rake angles of the shorter teeth have a more positive angle then the longer teeth, while the gullet depth and pitch first decrease progressively and then increase progressively. With this arrangement, reduced cutting noise and chatter may be achieved without the disadvantage of poor cutting speed. SUMMARY OF THE INVENTION It is an object to the present invention to provide a general-purpose saw blade which will saw different materials effectively. This object is achieved with the invention according to claim 1. According to the invention, a single saw blade combines, or substantially combines, the fast cutting speeds inherent in saw teeth having large relief angles and small tooth angles, with the resistance to chipping which characterizes saw teeth having a small relief angle and a large tooth angle. This saw blade is advantageous in that it can cut both shape steel and solid steel material at a high speed and at a reduced incidence of chipping. The saw blade according to the invention preferably includes repeating sets of teeth, each set of teeth having a plurality of sub-sets of teeth which differ from every other sub-set in at least one cutting characteristic. Each sub-set may consist of one or more teeth of a given configuration. Specifically, and with particular reference to a blade in which each set of teeth is composed of seven teeth, the blade of this invention may consist of a sub-set having one or more straight teeth, another sub-set having two or more primary cutting teeth, and another sub-set containing two or more secondary cutting teeth. For convenience of description a blade will be described which consists of a single straight tooth, two primary cutting teeth, one a left-sided tooth and the other a right-sided tooth, and four secondary cutting teeth, two being left sided and two being right sided, the left sided and right sided teeth in this sub-set being located in alternative order. It will be understood that not only may the number of teeth in each sub-set be varied but the order of the sub-sets may be varied. However, for ease of understanding and convenience of description the sub-sets of teeth will be described as related one to the other in the order mentioned immediately above. For further ease of understanding it will be assumed that the primary cutting teeth have a configuration which is generally, though not exactly, illustrated in U.S. Patent 5,018,421 and the secondary cutting teeth have a configuration which is generally, though not necessarily exactly, similar to the cutting teeth on an existing saw blade in which all teeth have an identically large relief angle. The single straight tooth, which will hereafter be referred to as S, has neither a leftward nor rightward configuration, but it has a relief angle of less than 30 degrees and, preferably, a relief angle which lies in the range of from about 15 degrees to about 30 degrees. Within this broad range a favorable range is about 15 degrees to about 25 degrees. For purposes of description a relief angle of about 23 degrees will be used since this angle represents the angle used in cutting tests which demonstrate the benefits of the invention. The tooth angle of the straight tooth should be less than 68 degrees. Within this broad range an optimal range has been found to be from about 55 degrees to about 68 degrees. For purposes of description a tooth angle of 59.5 degrees will be used since this angle represents the angle used in cutting tests which demonstrate the benefits of the invention. The rake angle of the straight tooth is preferably less than 10 degrees and most preferably in the range of 7 degrees - 10 degrees. For purposes of description a rake angle of 7.5 degrees will be used since this angle represents the angle used in cutting tests which demonstrate the benefits of the invention. The primary cutting teeth, which will hereafter be referred to as L 1 and R 1 , and which have a leftward configuration and a rightward configuration, respectively, when viewed in the cutting direction from the top of the blade, have a relief angle of less than 30 degrees, and preferably a relief angle which lies in the range of from about 15 degrees to about 25 degrees. For purposes of description a relief angle of about 23 degrees will be used since this angle represents the angle used in cutting tests which demonstrate the benefits of the invention. The tooth angle of the primary cutting teeth L 1 and R 1 should be less than 68 degrees. Within this broad range, an optimal range is from about 55 degrees to about 68 degrees. For purposes of description, a tooth angle of about 59.5 degrees will be used since this angle represents the angle used in cutting tests which demonstrate the benefits of the invention. The rake angle of the primary cutting teeth L 1 and R 1 is preferably less than 10 degrees, and most preferably in the range of from about 7 degrees to about 10 degrees. For purposes of description, a rake angle of 7.5 degrees will be used since this angle represents the angle used in cutting tests which demonstrate the benefits of the invention. The secondary cutting teeth, which will hereafter be referred to as L 2 , R 2 , L 3 , R 3 , and which have a leftward configuration and a rightward configuration, respectively, when viewed in the cutting direction from the top of the teeth, have a relief angle of over 30 degrees and preferably a relief angle on the order of about 32 degrees. The tooth angle of the secondary cutting teeth is on the order of about 48 degrees. Since the sum of the tooth angle, the relief angle and the rake angle is 90 degrees from geometry, it will be appreciated that the rake angle should be about 10 degrees. It should be noted that although the relief angle of the primary cutting teeth L 1 , R 1 and the relief angle of the straight tooth S may be identical, it is also feasible and desirable that the relief angle of the primary cutting teeth be smaller than the relief angle of the straight tooth, and that the relief angles of both the straight tooth and the primary cutting teeth be less than the relief angle of the secondary cutting teeth. Although the order of the sub-set may be varied, it is preferable that they be arranged in the order of S, L 1 , R 1 , L 2 , R 2 , L 3 , R 3 . In particular, it is preferable that the primary cutting teeth L1, R1 is placed just behind the straight tooth when viewed in the cutting direction from the top of the teeth. This is because when the distance between adjacent teeth having the same inclination angle becomes large, a large load is generally applied to the trailing one of the two, and when a straight tooth is placed between the two adjacent teeth having the same inclination angle, the distance between the two teeth becomes larger than the distance between other adjacent teeth having the same inclination angle between which no straight tooth is provided. It is further preferable that all the teeth S, L 1 , R 1 , L 2 , R 2 , L 3 , R 3 have the same height. This arrangement is advantageous in that it can cut a material accurately and the resultant cut surface is smooth. In addition, the shape, that is, a side view, of the straight tooth and the primary cutting tooth may be either straight or curved. A curved shape will result in a slightly larger mass of material behind the tooth tip and hence a somewhat stronger tooth tip. Another preferable saw blade in accordance with the present invention includes a first sub-set having one or more first straight teeth, a second sub-set having one or more first inclined cutting teeth, a third sub-set having one or more second inclined teeth, a forth sub-set having one or more second straight teeth, a fifth sub-set having one or more third inclined teeth, and a six sub-set having one or more forth inclined teeth. This saw blade is advantageous in that during cutting, a feeding direction of the saw blade relative to a material is hardly deviated from a desirable plane; in other words, it is easy to prevent the cutting deviation of the saw blade as described in U.S. Patent No. 4,355,555 from occurring during feeding of the saw blade in a material. BRIEF DESCRIPTION OF THE DRAWINGS The invention is illustrated more or less diagrammatically in the accompanying drawings wherein: Figure 1 is a side view of set of teeth in a first embodiment of a saw blade of the present invention, said set including three sub-sets S, and L 1 , R 1 , and L 2 , R 2 , L 3 , R 3 ; Figure 2 is a top view of a set of teeth in a saw blade as illustrated in Figure 1; Figure 3 is a side view of a prior art saw blade which utilizes a large relief angle and in which all teeth configuration are similar, said teeth having straight and leftward and rightward orientations as indicated by the base letter designations S, L and R; Figure 4 is a diagrammatic representation of a tooth profile illustrating the tooth angle, the relief or secondary angle and the rake angle; Figure 5 is a diagrammatic view of a cutting test of the saw blade of the invention which was performed on a structural shape, here an H-beam; Figure 6 is a bar graph showing the number of chips per cut of two conventional blades and the invention blade after the same number of cuts; Figure 7 is a bar graph showing the number of chips which occur in each tooth in conventional product 1, said teeth being denominated S, L 1 , R 1 , L 2 , R 2 , L 3 and R 3 , after the cuts which are totaled in Figure 6; Figure 8 is a bar graph showing the number of chips which occur in each tooth in the invention blade after the cuts which are totaled in Figure 6; Figure 9 illustrates the time required to cut a 150mm circular bar of S45C by two conventional blades and the blade of this invention; Figure 10 illustrates the time required to cut a 150m circular bar of SUS304 by two conventional blades and the blade of this invention; Figure 11 is a side view of set of teeth in a second embodiment of a saw blade of the present invention, said set including six sub-sets S 1 , and L 4 , R 4 , and L 5 , and S 2 , and R 5 , L 6 , and R 6 ; Figure 12 is a top view of a set of teeth in a saw blade as illustrated in Figure 11. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Like reference numbers will be used to refer to like or similar parts from Figure to Figure in the drawing. The first embodiment of the unique saw blade of this invention is indicated generally at 10 in Figure 1. The saw blade includes a body, indicated at 11, having an edge 12 which in this instance is lineal in contour. The saw blade may be formed of any suitable material which has heretofore been used for saw blades and may be of a conventional width or thickness. The front or working edge of the saw blade is composed of a plurality of teeth which are here designated as S, L 1 , R 1 , L 2 , R 2 , L 3 and R 3 . The seven teeth just identified form a set 13 of teeth as is indicated by the appearance of a second tooth S which appears at the left of the diagram to signify the start of a second, duplicate set to the set just described. The set 13 consists of, in this instance, three sub-sets of teeth, the sub-sets being (1) S, (2) L 1 , R 1 and (3) L 2 , R 2 , L 3 , R 3 and denominated as sub-sets 15, 16 and 17 respectively. Sub-set 15 will hereafter sometimes be referred to as the straight tooth or the straight tooth sub-set; sub-set 16 will hereafter sometimes be referred to as the primary cutting teeth sub-set; and sub-set 17 will hereafter sometimes be referred to as the secondary cutting teeth sub-set. Reference letter S stands for "straight", and the reference letters L and R indicate skewed or angled orientation (i.e. "set") of the tooth tip with respect to the cutting direction as a reference line. Thus, reference letter L 1 stands for the first left-angled cutting tooth, reference letter R 1 stands for the first right-angled cutting tooth, reference letter L 2 stands for the second left-angled cutting tooth and so on. The basis for the straight, left and right designations becomes apparent from Figure 2 which is a plan view of the front or working edge of the saw blade. Thus the tooth tip of the S tooth is aligned with the body 11 of the saw blade 10 and projects to neither one side or the other when viewed as in Figure 2. The tooth tip of the next tooth, L 1 , is so configured that a projection of the tooth tip in the plane of the paper lies to the left of the body 11. The tooth tip of the next tooth, R 1 , is so configured that a projection of the tooth tip in the plane of the paper lies to the right of the body 11, and so on through R 3 . The difference between the saw blade of this invention and the prior art is highlighted by a comparison of Figure 1 with the prior art saw blade 20 shown in Figure 3. Although the teeth tips of S, L 1 , R 1 , L 2 , R 2 , L 3 and R 3 of the prior art saw blade 20 may have straight and left and right configurations, all teeth are identical in shape in side view and thus provide no basis for a classification of the kind indicated at 15, 16 and 17 in Figure 1 except the characteristic of deviation from the cutting direction 18. In this instance the prior art teeth of Figure 3 have a large relief angle and thus are of the type of teeth having excellent cutting action, but an unacceptably high incidence of chipping. An understanding of the concept underlying this invention can be better appreciated from the general tooth geometry diagram of Figure 4. The tooth angle is indicated at a and the relief or secondary angle is indicated at b. The rake angle, which is the angle between a vertical line passing through the tooth tip and a line which represents the projection of the tooth face 22, is indicated at c. From geometry, the sum of the cutting tooth's (a) tooth angle, (b) relief angle and (c) rake angle is 90 degrees. Therefore, unless the rake angle is drastically altered, the tooth angle will increase when the relief angle becomes smaller, and the tooth angle will decrease when the relief angle becomes larger. Thus, generally speaking, teeth-tip strength increases when the relief angle is decreased. As the relief angle increases, the teeth tip can penetrate the material and the cutting ability is increased. However, as mentioned earlier, an increase in the cutting ability results in a much higher incidence of tooth chipping, and thereby a shortening of the useful life of the saw blade. Conversely, when the relief angle is smaller and tooth tip strength is increased, the useful life of the blade is extended, albeit at a decrease in penetration and cutting ability. Referring again to Figure 1 it will be noted that the teeth of sub-set 15 (i.e., tooth S) and sub-set 16 (i.e. L 1 and R 1 ) have substantially or exactly the same relief angle. As mentioned above, this relief angle of sub-sets 15 and 16 is less than 30 degrees and preferably in the range of about 15 degrees to about 25 degrees. A relief angle of 23 degrees has been found to be very satisfactory. It should be understood that although Figure 1 indicates that the relief angle of S and L 1 , R 1 are substantially equal, the relief angles of these two sub-sets need not be. If the relief angles are dissimilar it is preferred that the relief angle of sub-set 16 be less than the relief angle of sub-set 15. The relief angles of sub-set 17, by contrast to the relief angles of sub-sets 15 and 16, are substantially greater; an angle of over 30 degrees is preferred of which an angle of 32 degrees has been found to be very satisfactory. It should also be noted that tooth angles, i.e.: angle a of the first and second sub-sets i.e., S and L 1 , R 1 , should be less than 68 degrees and preferably in the range of from about 55 degrees to 68 degrees of which an angle of about 59.5 degrees has been found to be very satisfactory. By the same token, the tooth angle a of sub-set 17 i.e. L 2 , R 2 , L 3 , R 3 , should be about 48 degrees. And further, the rake angle of sub-sets 15 and 16 should be less than 10 degrees of which 7 degrees to 10 degrees is a preferred range. Within this range an angle of 7.5 degrees has been found to be very satisfactory. The rake angle of sub-set 17 may be of the same magnitude or slightly greater. It should further be noted that in the first embodiment, only the relief angles of the straight teeth S and the primary teeth L1, R1 are set to be small, i.e. less than 30 degrees, and the relief angles of the secondary teeth L2, R2, L3, R3 is set to be greater, i.e. over 30 degrees. An idea behind this arrangement is as follows. It is known that if the distance between adjacent teeth having the same inclination (i.e. "set") angle is large, a large stress is generally applied to a trailing one of the two teeth and the chipping is likely to occur in such trailing tooth. This is because during cutting, such trailing tooth has to remove a large amount of metal from the material. In the first embodiment, as shown in Fig. 2, the distance between the adjacent straight teeth S is D1, and the distance between the adjacent teeth L3 and L1 inclined to the left is D2, and the distance between the adjacent teeth R3 and R1 inclined to the right is D3. On the other hand, the distance between the adjacent teeth L2 and L3, for example, is d, which is smaller than D1, D2, D3. Thus it is expected that the large stress is applied to the straight teeth S and the primary teeth L1, R1. In view of this, the relief angles of the straight teeth S and the primary teeth L1, R1 are set to be small so as to increase the strength thereof. The unexpectedly excellent results which flow from the use of a set of teeth containing sub-sets 15, 16 and 17 are illustrated in Figures 5 - 10. In the first test the rate of chipping was examined. For this purpose, a structural shape, and specifically a steel H-beam, was cut as indicated in Figure 5. This is because it is known that the rate of chipping is generally high when cutting the shape steel such as the steel H-beam. Three tooth configurations were tested. A first band saw blade was composed of teeth having a large relief angle, such as illustrated in Figure 3. A second band saw blade was composed of teeth conforming to the disclosure in U.S. Patent 5,018,421. A third saw blade was composed as indicated in Figure 1; that is, a number of identical sets of teeth were formed in the band saw, each set being composed of three sub-sets 15, 16 and 17. A steel H-beam as illustrated in Figure 5 was the test material. In the test the cutting speed was set at 45 m/min and the cutting rate was set at 40 cm 2 /min. The results are shown in Figure 6 which is a bar graph illustrating the number of teeth which were chipped between 1-20 cuts, 21-100 cuts, 101-200 cuts, 201-300 cuts, 301-400 cuts, and 401-500, respectively, for each of the three blades. As seen from the "Total" bars, a total of 17 chipped teeth of the invention blade occurred after 500 cuts; a total of 15 chipped teeth occurred in the conventional product 2 of U.S. Patent 5,018,521 and a total of 199 chipped teeth occurred in the conventional product 1 which is represented by the configuration shown in Figure 3. From the above it will be noted that the invention saw blade was very nearly the equal of conventional product 2, and far superior to conventional product 1. A more detailed analysis of specific tooth chipping which occurred on the basis of location within the set of teeth is illustrated in Figures 7 and 8. From Figure 7 it will be seen that tooth S and teeth L 1 , R 1 in conventional product 1 experienced substantial chipping; indeed these three teeth accounted for 62% of all chipped teeth whereas the trailing four teeth, L 2 , R 2 , L 3 , and R 3 accounted for only 38% of the total number of chipped teeth. The benefit of the invention tooth set is dramatically illustrated in Figure 8 which shows that the three lead teeth of the invention, S, L 1 , R 1 experienced no chipping whatsoever as contrasted to 123 chipped teeth in conventional product 1 for the same number of cuts on the same test piece. In the second test the speed of cut of the teeth constituting the teeth of the invention as contrasted to the other two conventional teeth configurations was examined, as illustrated in Figures 9 and 10. For this purpose, a solid circular bar was cut since for such solid bar, the cutting resistance is generally large and the speed of cut is slow. A solid circular bar of 150mm diameter of S45C was specifically used in the test whose results are set out in Figure 9. The teeth configuration of the invention resulted in a cutting speed which was only about 8.5% slower than the fast cutting configuration of conventional steel 1, but was approximately 10% faster than the low chipping configuration of conventional tooth configuration 2. From Figure 10 it will be understood that, when utilizing a 150mm circular bar of SUS304 material, the invention configuration was about 13.5% slower than the fast cutting configuration of conventional steel 1 but about 23.5% faster than the configuration of conventional product 2. It will thus be seen that when both chipping and time of cutting are considered, the tooth configuration of this embodiment gave markedly better all around performance which translates into more cost-efficient cutting for both low volume and high production jobs at the saw. A second embodiment of the saw blade of the present invention is indicated generally at 110 in Figure 11. The front or working edge of the second embodiment is composed of a plurality of teeth which are designated as S1, L4, R4, L5, S2, R5, L6, R6. The eight teeth form a set 113 of teeth. The set 113 of the second embodiment consists of six sub-sets of teeth, the sub-sets being (1) S1, (2) L4, R4, (3) L5, (4) S2, (5) R5, L6, and (6) R6, and denominated as sub-sets 115, 116, 117, 118, 119, 120 respectively. It will be noted that the teeth of sub-set 116 (i.e. teeth L4, R4) and sub-set 119 (i.e., R5, L6) have substantially or exactly the same relief angle. This relief angle of the sub-sets 116 and 119 is less than 30 degrees and preferably in the range of from about 15 degrees to about 25 degrees. A relief angle of 25 degrees has been found to be very satisfactory. The relief angles of sub-sets 115, 117, 118, 120, by contrast to the relief angles of sub-sets 116 and 119, are substantially greater; the relief angle is greater than 30 degree and preferably in the range of from about 32 degrees to 35 degrees. The rake angle, i.e. angle c of the teeth S1, L4, R4, L5, S2, R5, L6, R6 are all the same and should be less than about 7 degrees. Further, the tooth angle of sub-sets 116 and 119 should be in the range of from about 58 degrees to about 65 degrees, and the tooth angle of the sub-sets 115, 117, 118, 120 should be in the range of from about 48 degrees to 55 degrees. It should be noted that in the second embodiment, two straight teeth are provided in a single set 113, so that it is unlike that the saw blade deviates in the lateral direction during cutting. This in turn means that during feeding of the saw into the material, a possible lateral deviation of the saw blade relative to a material is prevented from occurring. With the second embodiment, both shape steel and solid steel material can also be cut at the high speed and at the reduced incidence of chipping as in the first embodiment. It will thus be seen that the invention provides a saw blade capable of cutting both standardized, solid-shaped steel materials at a speed very comparable to the fastest cutting speeds achieved by current tooth configurations but at a dramatically reduced incidence of chipping. As a result, an economical, general purpose saw blade has been provided which is cost efficient for both high production and low production operations. This result is achieved by a saw blade formed with cutting teeth which have a relatively small relief angle and a relatively large tooth angle which enables the teeth to maintain tip strength and increase penetration. Although a specific description of the invention has been set out above, it will be understood that variations may be made within the scope of the claims. Accordingly, it is intended that the invention not be limited by the foregoing exemplary description but only by the scope of the hereafter appended claims when interpreted in light of the relevant prior art.

Claims: A saw blade, having a set of teeth, said set of teeth including a primary group (16;116,119) of teeth (R 1 , L 1 , R 4 , L 4 , R 5 , L 6 ) having a first relief angle and a secondary group (17;117,120) of teeth (R 2 , R 3 , L 2 , R 3 ; L 5 , R 6 ) having a second relief angle characterized in that the heights of the teeth (R,L) of the primary and the secondary group are the same, and the first relief angle and the second relief angle are dissimilar. The saw blade of claim 1 characterized in that the set of teeth further includes a straight tooth (S) aligned with a cutting direction (18) of the blade (11), and in that the primary group (16;116,119) of teeth and the secondary group (17;117,120) of teeth includes respectively teeth (R;L) angled in opposite directions from the cutting direction. The saw blade of claim 2 characterized in that the first relief angle and the relief angle of the straight tooth (S) are different from the second relief angle. The saw blade of claim 3 characterized in that the second relief angle is greater than the first relief angle and the relief angle of the straight tooth. The saw blade of claim 1, characterized in that the primary group of teeth includes a second sub-set (16) which includes at least one left-angled tooth (L1) and one right-angled tooth (R1) and the secondary group of teeth includes a third sub-set (17) which includes at least one left-angled tooth (L2,L3) and one right-angled tooth (R2,R3), and in that the set of teeth further includes a first sub-set (15) which includes a straight tooth (S), and in that the height of all the teeth (R,L,S) being substantially the same, and the relief angles of the teeth in the third sub-set (17) are greater than the relief angles of the teeth in either the first or second sub-sets (15,16). The saw blade of claim 5 characterized in that the relief angle of the teeth in the second sub-set (16) is less than the relief angle in the first sub-set (15). The saw blade of claim 5 or 6 characterized in that the relief angle of the teeth in the first sub-set (15) and the teeth in the second sub-set (16) are each no more than 30 degrees. The saw blade of any one of claims 5 to 7 characterized in that the relief angle of the teeth in the first and second sub-sets (15,16) each lie in the range of from about 15 degrees to about 30 degrees. The saw blade of claim 8 characterized in that the relief angles of the teeth in the first and second sub-sets (15,16) lie in the range of from about 15 degress to 25 degrees. The saw blade of any one of claims 5 to 9 characterized in that the relief angle of the teeth in the third set (17) are each greater than 30 degrees. The saw blade of any one of claims 5 to 10 characterized in that the third sub-set (17) includes at least two left-angled (L 2 ,L 3 ) teeth and at least two right-angled teeth (R 2 ,R 3 ). The saw blade of any one of claims 5 to 11 characterized in that the sub-sets of the teeth are arranged in the order of first sub-set (15), second sub-set (16) and then third sub-set (17). The saw blade of any one of claims 5 to 12 characterized in that the sum of the relief angle (b), the tooth angle (a) and the rake angle (c) of each tooth (L, R,S) is 90 degrees. The saw blade of any one of claims 5 to 13 characterized in that the rake angle (c) of each tooth (L,R,S) in each sub-set is no greater than about ten degrees. The saw blade of claim 14 further characterized in that the rake angle (c) of the teeth in the first and second sub-sets (15,16) lies in the range of from about 7 degrees to about 10 degrees. The saw blade of claim 1, characterized in that the primary group of teeth includes second and fifth sub-sets (116,119) each including at least one left-angled tooth (L4, L6) and one right-angled tooth (R4,R6), and the secondary group of teeth includes a third sub-set (117) and a sixth sub-set (120), the third sub-set including at least one of left-angled tooth (L5) and right-angled tooth and the sixth sub-set (120) including at least one of left-angled tooth and right-angled tooth (R6); and in that the set of teeth further includes a first sub-set (115) which includes a straight tooth (S1) and a forth sub-set (118) which include another straight tooth (S2); and in that height of all the teeth being substantially the same, and the relief angles of the teeth in the second sub-set and the fifth sub-set are substantially the same and are less than the relief angles of the teeth in either of the first, third, forth and sixth sub-sets. The saw blade of claim 16, wherein the relief angles of the first (15), third (17), forth (118) and sixth sub-sets (120) are all substantially the same.

Inventors: ARMSTRONG DONALD L JR, OKADA KUNIHIKO, YONEDA AKIYOSHI, ARMSTRONG, DONALD L., JR., OKADA, KUNIHIKO, YONEDA, AKIYOSHI
Applicants: AMADA CO LTD, ARMSTRONG BLUM MFG CO, AMADA COMPANY, LIMITED, ARMSTRONG-BLUM MFG. CO.
Application year: 1995
Main classification: B23D61
IPC codes: B23D61