UNITARY TAMPER-EVIDENT FITMENT AND CLOSURE ASSEMBLY

Abstract: A tamper-evident thermoplastic fitment (11a) having a spout (34a) and a closure (12) for said spout are welded to a polymer-coated paperboard or to a flexible plastic container via a flange (31a). The fitment and closure are molded simultaneously but with a substantial space between them. They are interconnected by elongates runner (42a) which is formed when molten plastic is conducted from the closure to the fitment. Upon retraction of the mold core, the closure is pulled into the spout until shoulders on the parts engage, whereupon the closure is stripped from the core. The runer comprises a tear tab which slides through an aperture (28) on the closure. When the parts engage, tangs (44a) on the tear tab slip through the aperture, making the assembly tamper-evident. The tab may be pulled by the consumer to open the container. The closure may be unscrewed from the spout.

Description: UNITARY TAMPER-EVIDENT FITMENT AND CLOSURE ASSEMBLY BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a new and improved spout fitment and a plug type cap for closing same. More particularly, the invention relates to a fitment which fits around a hole in a panel of a paperboard carton or around a hole in a flexible container such as used for packaging liquid products and powders and to a closure for such fitment. The invention is further characterized in that it is tamper evident. More particularly, the invention relates to a unitary fitment and closure molded in a single mold wherein the cap and the fitment are molded axially spaced apart. An elongated tear tab (which is one of the elements of the tamper-evident feature of the assembly) extends from the fitment up to the cap and functions during the molding process as a "runner." In other words, plastic material flows into the portion of the mold which forms the cap, thence down the tear tab runner and finally into the portion of the mold which forms the fitment. The cap may be assembled with the fitment as part of the molding process in that as the core of the mold retracts, the cap is drawn along with the core and assembles the two components together. The cap is then stripped from the core since the cap can move no further. The invention is applicable to packaging having long shelf-life wherein a separate piece of foil or plastic material is welded to the underside of the flange of the fitment and, optionally, to the bottom edge of the cap. 2. Description of the Related Art Generally speaking, prior fitments have spouts formed with external threads closed by caps with internal threads. So e fitments are used in conjunction with plastic bag containers, the fitment being integrally welded to the plastic bag. Other prior art fitments are attached to a polymer- coated paperboard container, such as a gable-top, container which, optionally, may be lined with foil or plastic. Prior art fitments for paperboard cartons usually include a thin flange which is welded to the polymer-coated paperboard surface of the container. It will be understood that instead of a screw thread engagement of the cap to the spout of the fitment, a snap-on, snap-off engagement may be used. Such an attachment has been previously used in the fitment art. Fitments of the prior art have a number of deficiencies as compared to the present invention. In the first place, they employ multiple components which increase the cost of the combination very greatly over the simple structure of the present invention. Secondly, the assembly is difficult and often involves rotary equipment which is difficult to control in practice and is expensive to install. Thirdly, because of the fact that the prior art spouts are externally threaded, the diameter of the opening in the spout is restricted inasmuch as there is only limited space on the panel of the container on which the flange can be located, thereby reducing the diameter of the fitment flange and correspondingly the internal diameter of the spout. Fourthly, commercially available fitment closure combinations have no external tamper-evident features, demonstrated, for example, by the internal foil seal of the spout opening of some prior art fitments. The openings in prior container panels have been closed by barrier layers, such as shown in U.S. Patent No.4,813,578. Such barrier layers are, however, usually part of the laminate of which the container panel is formed. Portions of the plug or cap are secured to the barrier so that when the plug is removed, the barrier is fractured, providing access to the interior of the container. The use of the laminate as the barrier involves manufacturing difficulties which do not occur in accordance with the present invention. All of the foregoing deficiencies are eliminated in the present invention. SUMMARY OF INVENTION In accordance with the present invention, a fitment having a spout into which the skirt of the cap fits is provided. Either the spout and cap skirt are formed with mating threads or the telescoping surfaces are so formed that they are engaged when assembled. A feature of the present invention is that the cap and fitment are molded together in a single mold, and the portion of the cavity which forms the cap is spaced from the portion which molds the fitment. The two portions are interconnected by a runner which ultimately comprises an elongated tear tab for the tamper-evident features of the assembly of cap and spout. The tab may be made long enough to be conveniently gripped by the consumer by reason of the fact that the two mold cavity portions are spaced apart. Another feature of the present invention is the fact that the core which forms the interior of the cap, as it moves downward relative to the spout, pulls the cap with it and assembles the cap and spout together by the time the molding operation is completed. For such purposes, the interior of the cap may be formed with an internal ring which seats in a groove in the mold core and prevents dislodgment of the core from the cap until the completion of the assembly operation. Alternatively the cap may be formed with an internal groove and the mold core with a ring to effect the same operation. Another feature of the present invention is the fact that the connection between the runner (tear tab) and the cap is frangible and ruptures through a sub-gating design. The subgate ruptures when the cavity is first removed. Thus as the core moves the cap toward the fitment, the tear tab slides relative to the cap. When the two components are assembled together, locking lugs on the tab slip through a hole in a flange extension of the cap to lock the system together in a tamper-evident manner. The fitment is then inserted through the hole in the container, and the flange of the fitment is welded to the container. The consumer grips the tear tab (which may be elongated because of the manner in which the parts are molded) and breaks the connection of the tear tab with the fitment, thereby giving evidence of tampering. In one form of the present invention, a foil disk of the same or greater diameter than the flange of the fitment is attached to the underside of the flange by welding, and the foil may also welded be to the bottom edge of the plug which fits into the spout of the fitment. The assembled fitment and plug are inserted through the opening in the container panel from the inside of the container and, if the foil is larger than the flange the foil may be welded to the underside of the container panel in liquid-tight fashion. Even if the foil is smaller than the flange, entry of air, odors, etc. into the container is inhibited, as hereinafter explained, increasing the shelf life of the product packaged in the container. In one form of the invention, instead of threads on the fitment and cap skirt, mating seals are provided which inter¬ engage when the cap is seated in the fitment preventing leakage. The spout is formed with a continuously smooth seal bead. The lower portion of the cap is likewise smooth. The seal bead engages the skirt in air-tight manner, even after initial opening of the container. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention: Fig. 1 is a side elevational view of the cap and fitment at the stage of the molding operation where molding is completed but prior to retraction of the mold core. Fig. 2 is a top plan view of the structure of Fig. 1. Fig. 3 is a sectional view taken substantially along the line 3 — 3 of Fig. 2. Fig. 3A is a view similar to Fig. 3 of a modification. Fig. 4 is a side elevational view of the cap and spout of Fig. 3 assembled together and installed on a container, the view being partially broken away in section to reveal internal construction. Fig. 4A is a view similar to Fig. 4 of the modification of Fig. 3A. Fig. 5 is a view similar to Fig. 1 of a further modification. Fig. 6 is a top plan view of the structure of Fig. 5. Fig. 7 is a vertical sectional view taken substantially along the line 7 — 7 of Fig. 6. Fig. 8 is an enlarged vertical, sectional view of the assembled structure of Fig. 7 applied to a container panel and also showing an aseptic foil attached thereto. Fig. 9 is a schematic view showing completion of the molding of the intermediate product of Fig. 3A and a vertical sectional view through the mold for molding same. Figs. 10-13 are sequential views of the mold of Fig. 9 until discharge of the assembled plug and fitment. Fig. 14 is an enlarged sectional view of a portion of the product shown in Fig. 9. Fig. 14A is a sectional view taken along line 14A—14A of Fig. 14. Fig. 15 is a fragmentary sectional view of a portion of the core of Fig. 9 and surrounding components of a modified construction. Fig. 16 is a view similar to Fig. 8 of a modified foil barrier. Fig. 17 is a fragmentary sectional view of a further modification of Fig. 8. Fig. 18 is a fragmentary sectional view of another modified fitment and closure prior to assembly. Fig. 19 is a view similar to Fig. 18 of still another modification. Fig. 20 is a fragmentary sectional view of the structure of Fig. 19 assembled and installed on a carton panel. Fig. 21 is a view similar to Fig. 18 of another modification. Figs. 22 and 23 are vertical sectional views of a modification showing a different means for attachment to the container around a container orifice. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to the preferred embodiments of the invention, examples of which are illustrated in the accompanyingdrawings. While the invention will be described in conjunction with the preferred embodiments, it will be understood that they are not intended to limit the invention to those embodiments. On the contrary, the invention is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims. As shown in Fig. 1, as molded, fitment 11 and cap 12 are spaced apart, the portion of the mold cavity which molds the fitment being connected to the portion of the cavity which molds the cap by means of a runner which, as hereinafter explained, comprises the tear tab 42. As the core of the mold retracts, the cap is pulled down to the position shown in Fig. 4, the tear tab 42 sliding upwardly relative to the cap 12. Some of the details of the mold and molding process are hereinafter described. In the form of the invention shown in Figs. 1 to 4, cap 12 comprises a top 16 from the periphery of which depends skirt 17. The exterior of the upper portion of skirt 17 is formed with external vertical ribs 18 which assist the user in unscrewing the cap after assembly. An outward extending flange 19 is formed at the lower ends of the ribs 18 having a shoulder 21 on its underside. Immediately below shoulder 21 is a seat 22 which comprises an enlargement on the exterior of skirt 17. External threads 23 are formed on the portion of skirt 17 below the seat 22. Cap 12 terminates in a lower, bottom edge 24; and one of the features of the present invention is the fact that the external surface 39 of the skirt above bottom edge 24 is smooth so that it may seal against the fitment 11 in assembled position. Internal bead 26 may be formed on skirt 17 just above the level of flange 19. The bead 26 is formed by a groove in the core of the mold, as hereinafter explained. The function of the bead 26 is the insure that the cap 12 retracts with the core just prior to the completion of the molding operation. At one location there is a space 27 between ribs 18 which is a flat surface on the top of flange 19 formed with an aperture 28. The underside of space 27 is formed with a bevel 29 below aperture 28. The fitment portion 11 comprises an annular flange 31 having an upward offset 32 at its inner edge merging into an annular rim 33 parallel to flange 31. Extending up from the inner edge of rim 33 is spout 34 which has an upper edge 36 with a peripheral flange 35 dimensioned to fit against the shoulder 21 in the assembled position shown in Fig. 4. The seat 22 of cap 12 fits immediately inside the upper edge of the spout 34. Internal threads 37 are formed on the interior of spout 34 shaped to mesh with the threads 23. The materials of which the fitment 11 and cap 12 are molded are sufficiently flexible so that when the cap 12 is pulled down relative to the fitment 11, the threads 23 and 37 slip past each other and then interengage. A seal ring 38 slants downward-inward to engage the smooth surface 39 on the exterior of skirt 17 below threads 23. The primary seal of the fitment and cap is preferably the seal of surface 38 with smooth surface 39. A modification of the structure of Figs. 3 and 4 is shown in Figs. 3A and 4A, respectively. The seal ring 38a is located spaced above the lower end of the spout 34a and this and the ring 38a engages the smooth exterior 39a of skirt 17 spaced upwardly from the bottom edge of said skirt. Both the ring 38a and the surface 39a are smooth and are characterized by the absence of parting lines. Hence, a leak-proof seal is readily achieved. Returning now to Figs, l and 3, projecting outward at the upper end of spout 34 immediately below edge 36 is a flange 35 and extending vertically upwardly in alignment with aperture 28 is tear tab 42 which, as heretofore explained, functions as a runner to deliver molten plastic from the cap to the fitment during the molding process. A notch 43 is made in the outer, lower corner of the juncture of flange 35 and tab 42 so that the tab 42 may be torn off. So long as the tab 42 is connected to fitment 11, however, the assembly shown in Fig. 4 is tamper evident. Extending outwardly and inwardly of tab 42 above upper edge 36, at a distance slightly greater than the thickness of space 27, are tangs 44. When the two parts are drawn together as shown in Fig. 4, tangs 44 slip through the aperture 28 and lock above the space 27, preventing the parts from being disassembled so long as the tab 42 is attached to the fitment 11. Directing attention to Fig. 4, the assembly of fitment 11 and cap 12 may be installed on a panel of container 51 having a hole 52 dimensioned therein which is approximately equal to the outside diameter of offset 32. Preferably the assembly of fitment and cap is inserted through hole 52 from below panel 51 as viewed in Fig. 4. Projections 47 on offset 32 may be used to engage the top surface of container 51 to hold fitment 11 in place. The flange 31 is welded or otherwise permanently secured to the polymer surface of container panel 51. To open the container, the user pulls the tab 42, fracturing the connection at the notch 43 and then unscrews cap 12. As shown on the left hand side of Fig. 4A flange 31a extends straight out from spout 34a and there is no offset such as offset 32 shown in Figs. 1-4. In Fig. 4A, right side, the paperboard carton 51a is welded to the flange 31a on the exterior of paperboard 51a. As shown in the left-hand side of Fig. 4A the paperboard 51a is welded to the exterior of flange 31a. Figs. 9-15 illustrate the molding sequence for the fitment lla and closure 12 illustrated in Fig. 3A. Fig. 9 shows the parts of the mold and the intermediate product consisting of fitment and cap at the conclusion of the molding operation. The mold parts are, of course, illustrated schematically and the means for actuating movement thereof are not shown but will be well understood by those skilled in the plastic molding art. Core 71, cavity 76 and slide 74 are machined to provide clearances (herein "voids") between abutting surfaces which are filled with plastic material to form the mold parts. By means not shown but well understood in the art, molten plastic is injected through the cavity 76 so that plastic fills the void between the cavity 76 and core 71 to form the cap and also causes plastic to extend down through tear tab 42a to form the fitment 30a as well. After the plastic has been injected and fills the mold void as shown in Fig. 9, core 71 and slides 74 retract to the position of Fig. 10. Slides 74 (only one of which is shown) are shown in Fig. 10 in closed position and of particular importance is the fact that a portion of each slide extends into the space between the exterior of skirt 17 and the inside surface of tear tab 42a. As shown in enlarged view Fig. 14, cavity 76 is formed with subgates 77. As cavity 76 is removed (Figs. 9 and 10) , subgates 77 cut the material joining tab 42a and flange 19 to form aperture 28. Thereafter tab 42a may slide relative to cap 12. By way of further explanation of the formation of the product molded in Fig. 9, reference is made to Figs. 14 and 14A. Steel portions of cavity 76 form the triangular voids below subgates 77. As the cavity moves from the position of Fig. 9 to the position of Fig. 10, the steel cuts between the subgates 76 and tab 42a, the subgates flexing to permit this cutting movement. To reinforce the tab 57a, a rim 86 is formed upstanding at its outer edge and radial gussets 87 join skirt 17 and rim 86. As shown in Fig. 11, the slides 74 retract. In this position the intermediate product of cap and fitment rest on the exterior of core 71 and above ejection ring 73. In Fig. 12, core 71 retracts further while ring 73 remains stationary. As this operation is performed, because of the groove 78 in core 71 (see Fig. 10) and the fact that the presence of such groove 78 has formed the internal bead 26, the cap is pulled downward toward the fitment. During this movement pull tab 42a moves upward through aperture 28 until the tangs 44a engage the upper surface of flange 35. Threads 23 and 37a slip past each other and then interengage. Shoulder 21 engages flange 35a, limiting further movement of cap 12 relative to fitment lla. The fitment and cap are now assembled. In Fig. 13, core 71 retracts further causing the ring 26a to disengage from the groove 78 thereby ejecting the end product in assembled condition. In the modification shown in Figs. 9-13, a groove 78 has been formed in core 71 to provide an internal bead 26a on skirt 17. In Fig. 15, a bead 79 is formed on the core 71a causing formation of a groove 81 in the interior wall of skirt 17A. The function of bead 79 and groove 81 is to provide an alternative means to pull the cap downward as the mold parts move from the position of Fig. 11 to the position of Fig. 12. Directing attention now to the modification of the invention shown in Figs. 5-8, the threads 23 and 37 of the preceding modifications are eliminated. Skirt 17c of cap 12c has an external retention bead 61 formed thereon while the interior of spout 34c has an internal retention bead 62 formed therein. When the cap 12c is seated in the fitment lie, as best shown in Fig. 8, the beads 61 and 62 fit tightly against each other. Top 16c is formed with a peripheral flange 56 which seats upon a peripheral flange 35c on the top edge 36c of fitment lie. At one location tab 57 projects outwardly and is formed with an aperture 58 shaped to receive tear tab 42c. When the cap is seated in the fitment as shown in Fig. 8, the tangs 44c rest on the upper surface of tab 57. The tab 57 has an additional use: It may be used to remove the cap 16c from the fitment spout 34c when it is necessary to dispense the contents of the container. Fig. 8 shows a further modification of the invention. The container is further sealed with a barrier foil 66. Asceptic or hermetic packaging can be achieved in this way. In the embodiment of Fig. 8., the foil 66 is larger than the exterior of flange 31c. This foil 66 may be of a metal or plastic composition. Adjacent the outer edge of foil 66, it is attached, for example by means of weld 67 to the underside of the container wall 51c and is also welded to the underside of flange 31c and preferably to the bottom edge of skirt 17c. When the container is filled with sterile product, the foil 66 keeps the container sterile during transportation and storage. When the cap 12c is removed, the weld 69 is preferably sufficiently secure so that the foil which would otherwise block the aperture is removed along with the cap. Teeth or sharp serrations 90 may be incorporated to assist rupture of the foil so that the removal force is not excessive. In addition, attachment means other than welds (i.e. adhesives or mechanical attachment) can be employed to achieve the joining at 67 and 69. It will be understood that Fig. 8 shows the aseptic foil 66 applied to the structure of Figs. 5-7. However, it will be understood that the same principle may be used in connection with a modification of Figs. 1-4. It will be noted that in Fig. 8 foil 66 extends outwardly beyond the periphery of flange 31e so that it is welded to the underside of carton wall 51c. In the modification shown in Fig. 16, the outer edge of foil disk 66e is spaced somewhat inwardly from the periphery of flange 31e. However, there is an annular zone indicated by X in Fig. 16 where the foil 66 engages the underside of flange 31e. In such a structure the effective diffusion path length for gaseous substances such as oxygen, water vapor or odors is the distance X. This extended length, combined with the relative thinness of flange 31e (approximately 0.020") produces a relatively extended path for diffusion of gaseous contaminants. Thus, the embodiment of Fig. 16 is suitable for extended shelf life products despite the fact that the barrier film 66e does not extend outward to engage the underside of the carton 51e. In the form of the invention shown in Fig. 16, the foil 66 is optionally not only welded to the underside of flange 31e but also to the bottom edge 24e of cap skirt 17e. Directing attention to the structure shown in Fig. 17, the barrier foil 66g is attached to the bottom of the fitment attachment flange and does not extend beyond the periphery of flange 31g. The barrier film 66g is attached to the exterior of the carton 51g by a suitable adhesive (not shown) if required. Optionally the bottom edge 24g of skirt 17g is also welded to the barrier film 66g. Fig. 18 illustrates an alternate construction. In this modification, a continuous frangible web connection 96 connects the plug 12h to the top edge 97 circumferentially around the parts. The parts may be installed on the container in the condition shown in Fig. 18. So long as the connector 96 is intact, the consumer is assured that there has been no tampering with the container. At the time of consumption, the user fractures the connection 96 either by twisting the closure 12h or other convenient means. The closure 12h may be installed on the fitment llh after part of the contents of the container have been dispensed merely by screwing the closure 12h into the spout 34h. The form of the invention shown in Fig 19, is particularly useful where the device is to be attached to a container having solid contents. Fig. 20 shows assembly of the closure 12b in the fitment spout 34b and attachment to the apertured panel 51b. The lower end of the fitment lib has a downward extending ring 98 which fits inside the hole 22b and is retained therein by an outward extending barb 99 which engages under the panel 51b. To stabilize and also to seal the fitment, an outer seal member 100 engages the top surface of the panel 51b. In Fig. 19 the parts are shown prior to assembly of the plug to fitment spout. It will be understood that normally closure 12b is attached to the fitment lib before the ring 98 is inserted in the panel 51b. A tamper-evident feature is included in the structure of Figs. 19 and 20. Surrounding skirt 17b is a narrow tamper-evident band 116 which is connected to the lower ends of ribs 18b by bridges 117. At diametrically spaced positions on the underside of band 116 are depending pawls 118 which engage sockets 119 in the upper exterior of spout 34b. By pulling a tab (not shown) outward, band 116 may be disconnected from closure 12b and the closure may be unscrewed from fitment lib since pawls 118 are out of sockets 119. Tearing of band 116 gives evidence of tampering with the contents of the container. Fig. 21 shows a very simple, tamper-evident construction. No threads are required on the closure or spout. Rather, the exterior of skirt 17d, immediately below ribs 18d is formed with a cylindrical external sealing surface 92 and below surface 92 is an undercut 93 merging into outward curved portion 94. Portion 94 extends around the circumference of closure 12d and is joined to the inner corner of top edge 97d of fitment lid by a frangible circumferential web 96d. Web 96d makes the combination tamper-evident since the container cannot be opened without breaking the same. When the consumer wishes to open the container, closure 12d is disconnected from fitment lid by breaking web 96d by any convenient means. For reclosure purposes, surface 24d contacts seal member 38d. In the modification of Figs. 22-23, fitment llf is applied to a container 101 of any convenient type such as one having an external locking bead 102 below top edge 103. Fitment llf has an annular top 106 having upward extending spout 34f. The underside of top 106 has an inner skirt or hollow plug 107 which fits inside the wall of container 101. Outward of plug 107 is a groove 108 which receives edge 103 and beyond groove 108 is a shoulder 109 which fits against the upper outer edge of container wall 101. A peripheral short skirt 111 has an internal bead 112 which locks under bead 102. The closure 12f is quite similar to that of Fig. 21. The lower edge of skirt 17f is bevelled and is initially connected by frangible connector 96f to the inner edge of the upper end of spout 34f. The closure as shown in Fig. 22 is tamper-evident. The consumer grasps closure 12f, breaking connector 96f. For reclosure purposes, closure skirt is inserted in spout 34f and pushed down to assume the closed position shown in Fig. 23. In other respects the modifications of Figs. 3A, 5-8, 16, 17, 18, 19-20, 21 and 22-23 resemble those of the preceding modifications and the same reference numerals followed by the subscripts a, c, e, g, h, b, d, and f respectively, are used to designate corresponding parts. The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use con¬ templated. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.

Claims: WHAT IS CLAIMED IS: 1. In combination, a cap and a fitment, said cap comprising a top, a skirt depending from said top, means forming an aperture extending outward from said cap, and first engagement means on said skirt, said skirt having an interior and an exterior, said fitment being remote from said cap, and comprising fastening means for fastening said fitment to a container surrounding a hole formed in said container, a spout extending upward from said fastening means shaped to receive a portion of said skirt and having second engagement means cooperable with said first engagement means to detachably secure said cap and fitment together, an elongated tab attached to said fitment extending up to at least a bottom edge of said means forming an aperture and located directly beneath and initially attached to said means forming an aperture with a frangible connection, and said tab comprising a runner for flow of molten plastic from said cap to said fitment during molding of said combination, and first and second seal means, said first seal means comprising a smooth cylindrical surface adjacent a lower end of said skirt and said second seal means comprising a downward-inward extending ring on an extreme lower end of said spout to seal against said cylindrical surface. 2. In combination, a cap and a fitment, said cap comprising a top, a skirt depending from said top, means forming an aperture extending outward from said cap, and first engagement means on said skirt, said skirt having an interior and an exterior, said fitment being remote from said cap, and comprising fastening means for fastening said fitment to a container surrounding a hole formed in said container, a spout extending upward from said fastening means shaped to receive a portion of said skirt and having second engagement means cooperable with said first engagement means to detachably secure said cap and fitment together, an elongated tab attached to said fitment extending up to at least a bottom edge of said means forming an aperture and located directly beneath and initially attached to said means forming an aperture with a frangible connection, and said tab comprising a runner for flow of molten plastic from said cap to said fitment during molding of said combination, a sealing foil having an external edge substantially co¬ extensive with an external edge of said fastening means, said foil being adhered to an annular area of said fastening means adjacent said external edge of said fastening means to comprise a barrier against gaseous substances. 3. The combination of Claim 2 in which said foil is adhered to a bottom edge of said skirt. 4. The combination of Claim 2 which further comprises a carton having a panel, said panel having an inner and an outer surface, said panel being formed with a hole, said fastening means being adhered to said inner surface surrounding said hole. 5. The combination of Claim 2 which further comprises a carton having a panel, said panel having an inner and an outer surface, said panel being formed with a hole, said foil being adhered to said outer surface of said panel surrounding said hole, said fastening means being adhered to said foil. 6. A method of forming a cap and a fitment comprising providing a mold shaped with a cavity to form a cap and a fitment, said cap comprising a top, a skirt depending from said top, means forming an aperture extending outward from said cap, and first engagement means on said skirt, said skirt having an interior and an exterior, said fitment being remote from said cap, and fastening means for fastening said fitment to a container surrounding a hole formed in said container, a spout extending upward from said fastening means shaped to receive a portion of said skirt and having second engagement means cooperable with said first engagement meanε to detachably secure said cap and fitment together, an elongated tab attached to said fitment extending up to at least a bottom edge of said means forming an aperture and located directly beneath and initially attached to said means forming an aperture with a frangible connection, and molding plastic in said mold to fill said cavity in a single shot whereby said cavity is filled with plastic, said tab comprising a runner for flow of molten plastic from said cap to said fitment during molding of said combination, said mold having a core shaped to form said interior of said cap formed with a groove located to form a bead on the inside of said skirt and which further comprises the step of retracting said core toward said fitment whereby said cap seats inside said fitment, said cap and said fitment having inter-engagement means limiting movement of said cap within said fitment, and further retracting said core from said cap skirt, said bead slipping out of said groove in said core. 7. The method of Claim 6 which further comprises moving said cap so that said skirt fits within said spout in a single straight movement parallel to a longitudinal axis of said cap. 8. The method of Claim 6 in which second engaging means comprises a groove in said core and first-engaging means comprises a bead on the inside of said skirt. 8. The method of Claim 6 in which said second engaging means comprises a groove in said core and said first-engaging means comprises a bead on the inside of said skirt. 9. A method of forming a cap and a fitment comprising: the step of providing a mold shaped with a cavity to form a connected cap and fitment of the type wherein said cap comprises a top, a skirt depending from said top, means forming an paerture extending outward from said cap, said aperture being spaced outwardly of said skirt, and first engagement means on said skirt, said skirt having an interior and an exterior, and said firment being spaced vertically apart from said cap, and comprises fastening means for fastening said fitment to container surrounding a hole formed in said container, a spout extending upward from said fastening means shaped to receive a portion of said skirt and having second engagement means cooperable with said first engagement means to detachably secure said cap and fitment together when said cap and fitment are assembled, an elongated vertically extending tab attached to said fitment extending up to at least a bottom edge of said means forming an aperture and located directly beneath and initially attached to said means forming an aperture with a frangible connection, and said tab comprising a runner for flow of molten plastic from said cap to said fitment during molding of said combination, and the step of molding plastic in said mold to fill said cavity in a single shot whereby said cavity is filled with plastic. 10. The method of Claim 9 in which said mold has a core, the exterior of said core being formed with skirt engaging means to form core-engaging means on said interior of said cap and which further comprises the step of retracting said core toward said fitment whereby said cap skirt seats inside said fitment spout, said skirt-engaging means and said core- engaging means causing said skirt to move with said core as said core retracts, said cap and said fitment having inter- engaging means limiting movement of said cap with said fitment, and further retracting said core from said cap skirt, said skirt engaging means disengaging from said core-engaging means. 11. The method of Claim 10 which further comprises moving said cap so that said skirt fits within said spout in a single straight movement parallel to an longitudinal axis of said cap.

Inventors: ADAMS BRIAN M, CHENAULT RAWSON L, LUCH DANIEL, ADAMS, BRIAN, M., CHENAULT, RAWSON, L., LUCH, DANIEL
Applicants: PORTOLA PACKAGING INC, PORTOLA PACKAGING, INC.
Application year: 1995
Main classification: B65D41
IPC codes: B65B7, B65D5, B65D47