Vehicle security system

Abstract: A transponder (22) embedded in a key (20) and a reader/exciter coil (26, 46) surrounding the lock cylinder (12, 60) are inductively linked to provide energization to the transponder (22), causing it to emit a digital identification code. A control circuit (28, 56) associated with the coil (26, 46) supplies energising coil current and analyses the emitted code to verify the authenticity of the key (20). The coil (26, 46) and control circuit (28, 56) are contained in a planar multi-layer hardboard printed circuit (18, 40) having high circuit integrity and being very thin for accommodation in the lock assembly. Alternatively, the coil (26, 46) and control circuit (28, 56) are contained in a flexible printed circuit (40). There the coil (46) includes two opposed elongated legs (48a, 48b) which are positioned on opposite sides of the lock cylinder (60) and folded in a way to conform to the cylinder surface, forming in effect a very thin cylindrical coil. An extension on the printed circuit (54) forms a path to the control circuit (56) which is remote from the cylinder (60).

Description: This invention relates to vehicle security systems and particularly to a reader/exciter coil associated with a lock cylinder for use with a transponder. It has previously been proposed to improve the security of a vehicle by incorporating in an ignition key an electronically readable code which verifies that the key is authentic, and preventing vehicle operation when the correct code is absent. Thus a vehicle theft cannot be accomplished by merely copying the key shape. The code device incorporated in the key is a miniature transponder which is well known as an implant in animals used for identification of individual animals. The implant comprises windings on a ferrite core to serve as an antenna, and an electronic circuit for transmitting serial data comprising the identification code. An external coil positioned to inductively couple with the antenna irradiates an AC signal of typically 125kHz to energise the transponder, providing sufficient power for its operation. The serial data signal emitted by the transponder is received by the external coil and then analysed by an associated electronic circuit to determine the code. The usage of this technology for vehicle ignition keys has been carried out by a wire coil wound on a bobbin which surrounds the ignition lock cylinder, and the coil terminations are connected to an electronic circuit for supplying the AC power to the coil to excite the transponder and for reading the code emitted by the transponder. This implementation of the reader/exciter coil leads to two problems: first, the shape and bulk of the coil and bobbin is not always compatible with the space available adjacent the lock cylinder; and second, the connection of the coil terminations to the electronic circuit is a source of electrical faults. An example of a security system of the type described above, and in the preamble of Claim 1, is disclosed in DE-U-9314256, where a coil formed on an annular circuit board surrounds the ignition lock cylinder, and connector pins protruding from the circuit board are coupled to a corresponding connector of an electronic control circuit for supplying AC power to the coil to excite the transponder and for reading the code emitted by the transponder. A problem with such a system is that the electrical interconnect between the coil connector pins and the corresponding electronic control circuit connector is a source of electrical faults. The present invention seeks to provide an improved vehicle security system. According to an aspect of the present invention, there is provided a security system as specified in claim 1. It is possible with the preferred embodiments to reduce the size of the coil to facilitate its addition to the lock mechanism. It is also possible to adapt coil shapes to available space adjacent the lock cylinder. The connections of coil termination to associated circuitry can also be eliminated. A preferred embodiment provides a printed circuit assembly having a reader/exciter coil on one part of the printed circuit and the necessary electronics on another part of the printed circuit so that the circuit traces connecting the coil and the electronics are integral with the coil and the electronic circuit. By using a printed circuit coil the bobbin can be eliminated and the space required is much smaller than that used by the conventional coil and bobbin. Two implementations of the printed circuit coil are described. A multi-layer hardboard circuit is well adapted to fit in a small space transverse to the lock cylinder axis, and a flexible circuit is adapted to assume a cylindrical shape to fit in a small cylindrical gap surrounding the lock cylinder surface. A preferred hardboard circuit comprises a planar multi-layer circuit board having a spiral trace in each layer interconnected to afford additive magnetic fields when energised, the traces surrounding an aperture which fits over the lock cylinder. Two pathways from the coil traces extend to an outboard portion of the circuit board to serve as input conductors of the electronic circuit which preferably comprises one or more integrated circuits. Preferably, the flexible circuit is formed from a blank comprising a thin flexible substrate having an elongated rectangular portion carrying the coil traces on each side and having a central slit along a longitudinal axis. The coil traces have elongated leg portions running parallel to the slit and interconnected at each end by end portions. The flexible circuit can be applied to the cylinder by folding the coil along the longitudinal axis, spreading the legs apart, and wrapping the legs around the lock cylinder to conform to its surface, thereby taking up very little space. The end portions of the coil and any extra length of the rectangular portion can be folded back against the conforming part of the legs. An extension of the flexible circuit may carry integral traces from the coil to the electronic circuit. An embodiment of the present invention is described below, by way of example only, with reference to the accompanying drawings, in which: Figure 1 is a cross-sectional view of an embodiment of printed hardboard reader/exciter circuit in a lock assembly with a key; Figure 2 a front view of the printed circuit of Figure 1; Figure 3 is a plan view of an embodiment of flexible printed reader/exciter circuit of planar form; Figures 4 and 5 are views of the printed circuit of Figure 3 in various stages of forming to attain a cylindrical coil shape; and Figures 6 and 7 are end views of the printed circuit of Figure 3 wrapped around a lock cylinder. Referring to Figures 1 and 2, a vehicle ignition lock assembly 10 includes a lock cylinder 12 mounted in a panel 14, which may be part of the vehicle steering column or of the instrument panel. A narrow space 16 surrounding the cylinder 12 and between a portion of the lock assembly and the panel 14 contains a printed circuit board 18. A key 20 for operating the lock cylinder 12 has an embedded transponder 22. Such a transponder is well known and includes an antenna coil wound on a ferrite core, and a circuit for sending a digital code when energised. The printed circuit board 18 is a multi-layer hardboard and has an aperture 24 for receiving the lock cylinder 12. A coil 26 comprises interconnected spiral traces in each layer of the circuit board surrounding the aperture, the spiral direction in each layer being chosen for additive effect. The circuit board has, for example, four layers and 30 coil turns on each layer, and is about 0.79 mm (0.031 inch) thick. Additional layers and thus more total turns can be employed without significant increase in thickness of the hardboard printed circuit. Outboard of the coil, electronic circuitry 28 which may include a microprocessor and an ASIC (application specific integrated circuit) is contained on the circuit board 18 and is integrally connected to the coil by a pair of terminal traces (not shown) which extend from the coil, so that soldered connections are not used. The electronic circuitry includes a capacitor for tuning the coil for operation at the desired frequency. In operation, the electronic circuitry 28 excites the coil 26 with a 125kHz signal to produce a magnetic field of that frequency within the coil. When the key 20 is inserted into the lock cylinder 12, the transponder 22 enters the magnetic field and is energised by the field. The circuit within the transponder 22 then modulates the magnetic field to impress the digital code on the field. This modulation is sensed by the coil and thus by the electronic circuitry which decodes the digital signal and compares it with a stored code. If the decoded signal matches the stored code a signal is issued to enable operation of the vehicle starter and/or fuel injection circuits. This embodiment of printed circuit assembly has the advantage over wire wound coils and electronics connected to such coils by soldered connections in that a much smaller gap between the lock assembly and the panel is required for the printed circuit, and the solder joints and attendant unreliability is eliminated. In addition, the printed coil can be more precisely reproduced in high volume production than a wire-wound coil, thus permitting optimum tuning of the circuit and repeatability from part to part. Another advantage is that because there is minimal risk of open or short circuits in the trace coil, it is not necessary to use additional circuitry to monitor coil integrity as is often done with wire coils. Finally, the printed circuit assembly simplifies the manufacturing process since the part count is reduced by eliminating separate coils and a bobbin. The second embodiment of printed circuit assembly begins as a planar flexible printed circuit 40 or blank, shown in Figure 3. An elongated rectangular portion 42 defining a longitudinal axis 44 contains a coil 46 having traces including elongated linear legs 48a and 48b on either side of and parallel to the axis 44, and end portions 50 interconnecting the traces on the linear legs. The traces are on both sides of the printed circuit substrate and interconnected by vias through the substrate. A slit 52 in the substrate along the axis 44 and coextensive with the linear legs separates the linear legs. The circuit includes a narrow runner 54 extending from one end of the rectangular portion 42 to an electronic circuit portion 56. Traces 58 integral with the coil 46 and the electronic circuit extend along the runner 54. There are a number of ways to fold the rectangular circuit portion 42 to arrange the legs 48a and 48b on either side of the lock cylinder to conform to the cylinder surface; one way is described here. Figure 4 shows the end portions folded along the longitudinal axis 44 to superimpose the two legs. Then the legs 48a and 48b are spread apart (Figure 5) to fit around opposite sides of the lock cylinder 60 (Figure 6). Each leg then assumes a semi-cylindrical form and together comprise a cylindrical coil. Each end portion 50 and any extra length in the legs is folded against the cylindrical coil as shown in Figure 7. The ends may be taped in place. The runner is then directed in a desired path to place the circuit portion 56 in a convenient location. Thus the folded flexible coil results in a very thin cylindrical coil conforming to the cylinder lock and having the number of windings which are formed by printed circuit technology on the planar blank. The coils are directly connected without solder joints to the electronic circuitry which resides on the same printed circuit. Other ways of folding the rectangular circuit portion may be devised by changing the order of some of the steps recited here, or by reversing the direction of one or more folds; the end result is electrically the same. The operation and the advantages are the same as recited above for the hardboard printed circuit, but it is adapted to fit in a differently shaped space adjacent the lock cylinder.

Claims: A security system for controlling access to a vehicle operating system including a lock cylinder (12, 60), a key (20) insertable into the lock cylinder, the key including a transponder (22) carrying an identification code; a reader/exciter coil (26), and an electronic control circuit (28) operative to communicate with the transponder via the reader/exciter coil so as to verify the identification code, wherein the electronic control circuit (28) and reader/exciter coil (26) are formed on a single printed circuit board (18, 40) without a connector interface between said reader/exciter coil (26) and said electronic control circuit (28), the electronic control circuit having components (28) mounted on the printed circuit board (18, 40) and electrically interconnected by conductor traces formed on at least one planar surface of said printed circuit board (18, 40), and the reader/exciter coil (26) is defined by extensions (26, 46) of said conductor traces surrounding the lock cylinder (12, 60); characterised in that the extensions (26,46) are formed in a spiral pattern; and in that said printed circuit board is a flexible circuit board (40). A security system according to claim 1, wherein the printed circuit board is a multi-layer hardboard (18) including an aperture (24) for receiving the lock cylinder; and the extensions of said conductor traces defining said reader/exciter coil (26) surround said aperture (24). A security system according to claim 1 or 2, wherein the printed circuit board (18, 40) is positioned transverse to a longitudinal axis of the lock cylinder. A security system according to any preceding claim, wherein the reader/exciter coil (26) is coaxial with the lock cylinder. A security system according to any preceding claim, wherein the extensions of said conductor traces defining said reader/exciter coil (26) are provided on each side of said flexible circuit board (40). A security system according to claim 5, including vias interconnecting the extensions of the conductor traces defining said reader/exciter coil (26). A security system according to any preceding claim, wherein the flexible circuit board (40) is formed from a blank having two elongated legs (48a, 48b) on opposite sides of and parallel to a centre line (44), the legs being joined by connecting portions (50) at either end and carrying the extensions of said conductor traces defining said reader/exciter coil (26), the blank being folded on the centre line (44) and the legs spread apart and disposed around the lock cylinder. A security system according to claim 7, wherein the legs (48a, 48b) conform to the shape of the lock cylinder and together form a cylindrical coil. A security system according to claim 7 or 8, wherein the ends of the legs (48a, 48b) and the respective connecting portions (50) are folded against the cylindrical coil.

Inventors: BASCHE STEPHEN MICHAEL, DIETZ GEORGE JOHN, HAMMER RANDALL EVANS, HAWES KEVIN JOSEPH, BASCHE, STEPHEN MICHAEL, DIETZ, GEORGE JOHN, HAMMER, RANDALL EVANS, HAWES, KEVIN JOSEPH
Applicants: DELPHI TECH INC, DELPHI TECHNOLOGIES, INC.
Application year: 1995
Main classification: B60R25
IPC codes: B60R25, H04B1, E05B49, G07C9