VARIABLE SPEED CONVEYING APPARATUS

Abstract: Variable speed conveying apparatus includes a conveyor (16) having a plurality of conveying surfaces (18) for engaging a stream (10) of articles along a path, and means for progressively changing the speed of the surfaces as they progress along the path. The conveyor may include a series of pivotally interconnected links (18), the angular disposition of the links being controlled as they move along the path. Typically the conveyor may be used for changing the height of a multi-layer stream of rod-like articles such as cigarettes. Similar conveyor arrangements may be used to convey articles or people by providing slats (322, 324) carried by conveyor links (318) or by providing independently-controllable carrier members (218) movable on an endless track (236).

Description: l Variable Speed Conveying Apparatus 2 3 This invention relates to variable speed conveying apparatus. In 4 one form the invention is concerned with conveying rod-like articles, 5 particularly articles of the tobacco industry such as cigarettes. β Cigarette packing machines generally assemble cigarettes in 7 groups prior to forming a packet around each group. The groups of s cigarettes usually comprise two or three rows of cigarettes. Cigarettes 9 are commonly transferred to the packing machine in a multi-layer ιo stream, often having a depth corresponding to ten cigarettes or more. a Conventional cigarette packing machine hoppers are capable of i2 receiving such a stream and providing an output of one or more rows of i3 cigarettes or forming a group suitable for packing. Such hoppers i4 operate intermittently, however, and can be a source of damage and/or is degradation to cigarettes. British patent specification No. 2175268A i6 discloses one form of apparatus for continuously converting a multi-layer i7 stream of cigarettes into a single row stream from which groups for use is in a packing machine may be obtained: this apparatus may also be i9 damaging to cigarettes, however, because the stream tends to be 20 squeezed between narrowing side walls. 2i According to one aspect of the present invention conveying 22 apparatus, particularly for changing the height of a stream of rod-like 23 articles moving in a direction transverse to the lengths of the articles, 24 comprises conveyor means having a plurality of conveying surfaces for 25 engaging the stream along a path, and means for progressively 26 changing the speed of said surfaces as they progress along said path. 27 The stream may be a multi-layer stream and the speed changing means 28 may be arranged to increase the speed of the conveyor surfaces: in this 29 form the apparatus may be used to reduce the height of a multi-layer 30 stream prior to delivery to a cigarette packing machine. Alternatively or 3i additionally the speed changing means may be arranged to decrease 32 the speed of the conveyor surfaces: the apparatus may then be used to 33 increase the height of a stream, including a single row stream, so that 34 the apparatus can be used as a stack former. 35 In a preferred arrangement said conveying surfaces are 36 interconnected and may form part of an endless conveyor. Preferably 37 the speed changing means comprises means for controlling the relative 38 rate of movement of said surfaces along said path. Preferably said 1 controlling means also controls, directly or indirectly, the relative 2 positions of said surfaces. Thus, each surface may form part of a link of 3 a link conveyor, the angular disposition of the links being controlled 4 along the path. Where the conveyor means comprises an endless s conveyor passing around upstream and downstream pulleys, the latter is β preferably driven at a higher speed than the former when it is desired to 7 reduce the height of the stream and at a lower speed when it is desired s to increase the height of the stream. Preferably the controlling means 9 includes means extending longitudinally adjacent said path. ιo According to a further aspect of the invention conveying a apparatus, particularly for changing the height of a stream of rod-like i2 articles moving in a direction transverse to the lengths of the articles, i3 comprises endless conveyor means including a series of pivotally i4 interconnected links, and means for controlling the relative disposition of is the links along a path of the conveyor, so that the longitudinal spacing i6 between corresponding parts of adjacent links progressively changes as i the links progress along said path. In a preferred arrangement the is controlling means controls the angular disposition of the links as they i9 progress along the path, preferably so that in at least a portion of said 20 path the links are relatively angularly disposed in such manner that 2i articles may settle in recesses formed by adjacent surfaces of said links. 22 The controlling means preferably includes drive means for said conveyor 23 means: in one preferred arrangement the controlling means comprises a 24 scroll member rotatable about an axis extending substantially parallel to 25 said path. 26 In another form the invention is concerned with conveying 27 apparatus capable of conveying articles generally (i.e. including but not 28 limited to rod-like articles) or people (i.e. as on a travelator). For 29 convenience reference will be made hereinafter to conveying articles 30 without, however, any intention to exclude the possibility of conveying 3i animate articles such as people. According to a still further aspect of the 32 invention conveying apparatus includes a series of conveying surfaces, 33 means for conveying said surfaces along a path, and means for 3 controlling relative position of said surfaces on said path so as to 3 accelerate or decelerate articles conveyed on said paths. Thus said 36 surfaces may comprise slats capable of relative overlapping, which may, 37 for example, be pivotally connected to links of a link conveyor where 38 drive is controlled as described herein above. Alternatively each surface 1 may be independently movable along a path (which is preferably 2 endless), e.g. by being carried by a movable member whose position is 3 controlled by a motor, which may be carried by the member itself or 4 maybe stationary (e.g. a linear induction or stepper motor). 5 The invention will be further described, by way of example only, with reference to the accompanying diagrammatic drawings, in which: 7 Figure 1 is a side view of part of a cigarette conveying apparatus, s Figure 2 is a further side view of the apparatus of Figure 1 , with 9 certain parts omitted and showing further details, io Figure 3 is a sectional view on the line Ill-Ill in Figure 1 , a Figure 4 is a side view of part of another conveying apparatus, i2 Figure 5 is a plan view of part of further conveying apparatus, and i3 Figure 6 is a side of part of still further conveying apparatus. i4 Referring particularly to Figures 1 and 2, a multi-layer stream 10 of is cigarettes is delivered to the apparatus by way of an endless band i6 conveyor 12. The stream is typically about ten cigarettes in depth and i7 may be delivered from a filter cigarette making machine, either directly or is from a cigarette reservoir. As will be explained hereinafter, the stream 10 i9 is conveyed by the apparatus and progressively reduced in height so 2o that the stream 10A delivered from the apparatus is typically two 2i cigarettes deep. 22 The stream 10 passes from the end of the conveyor 12 onto an 23 inclined stationary plate 14 having a low friction surface and from there 2 onto a link conveyor 16. As shown in Figure 3, the link conveyor 16 2 comprises laterally-spaced parts which support the stream 10 of 26 cigarettes. Each of the laterally-spaced parts is substantially the same in 27 construction and operation and comprises links 18, generally formed 28 from a plastics material such as nylon, each link being connected to its 29 neighbour by a first pivot 20 at one end and a second pivot 22 at the 30 other end. The pivots 20 are relatively short and serve simply to pivotally 3i connect the links 18 together: the pivots 22 serve also to control the 32 positions of the links and, unlike the pivots 20, each comprise a single 33 rod 22A extending between the laterally-spaced parts of the conveyor 34 16. 35 At its outer end each pivot 20 carries a stud 24 which is 36 engageable with drive sprockets 26, 28 at each end of the conveyor 16. 3 The pivots 22 also carry studs 24 engageable with the sprockets 26, 28: 3β they also extend outwards beyond the studs 24 and carry two further 1 axially-spaced studs 30, 32. The studs 30 are movable in a channel 34 2 formed in a stationary side plate 36. The studs 32 are engaged in a 3 helical grove 38 extending around a cylindrical scroll member 40 4 arranged with its longitudinal axis parallel to the upper run of conveyor 5 16. The pitch of the helical groove 38 progressively increases along the β length of the scroll member 40, in the direction of movement of the 7 conveyor 16. a A belt drive from a motor (not shown) rotates an input pulley 60 9 connected by way of gearing to a drive shaft 62 for one of the scroll io members 40. Further gears 64, 66 and 68, 70 transmit drive to a drive a shaft 44 for the sprockets 26. A belt drive 46 transmits drive from the i2 shaft 44 to the sprockets 28: typically these rotate about one third faster i3 than the sprockets 26. A further belt drive (not shown) transmits drive to i4 the other scroll member 40. The gear arrangement 64-70 could be i5 replaced by a belt drive and reduction gear box. i6 An endless conveyor band 50 extends between the i7 laterally-spaced parts of the link conveyor 16 and takes over conveyance is of the stream 10 at the end of the link conveyor. An endless upper band i9 52 is arranged above the belt 50 beyond the end of the link conveyor 16. 20 A refuser roller 54 is placed adjacent the upstream end of the band 52. 2i A belt drive 48 (Figure 3) for the band 50 is taken from the drive shaft 44. 22 In operation, rotation of the scroll members 40 controls 23 longitudinal spacing of the studs 32 on the upper run of the conveyor 16 2 by virtue of their engagement with the helical grooves 38, the 2 arrangement being such that the studs 32 become progressively spaced 26 further apart. Hence the relative angular disposition of the links 18 27 progressively varies along the upper run, as indicated in Figure 2. It will 28 be appreciated therefore that the longitudinal speed of the links 18 29 progressively increases according to the relative spacing between the 30 pivots 22, and a consequence of this is that the stream 10 of the 3i cigarettes arriving on the conveyor 16 from the end of the stationary 32 plate 14 is itself progressively accelerated. The height of the stream 10 33 is correspondingly reduced as the stream is conveyed by the link 3 conveyor 16. Note that the angular disposition of the links 18 assists in 35 providing engagement for the stream 10, cigarettes settling into the 36 V-shaped grooves between the links 18. In the region of the sprocket 28 37 the stream 10 (10A) is transferred to the band 50. Note also that the 38 scroll members 40 assist drive of the conveyor 16, in particular assisting 1 in overcoming cumulative friction forces resisting alteration of the 2 disposition of the links which otherwise could become excessive if drive 3 was confined to the end pulleys. 4 The stream 10A is conveyed between the bands 50 and 52 to 5 apparatus forming part of an arrangement for assembling groups of 6 cigarettes for insertion into packets. The construction and operation of 7 this apparatus or of an associated packing machine forms no part of this β invention. 9 Although the present apparatus has been described with io reference to conveyance of a stream 10 having a depth of about ten π cigarettes so as to convert it to a stream 10A having a depth of about two i2 cigarettes, similar apparatus is capable of performing differing reductions i3 in the height of the stream. In particular, the apparatus could be used to i4 reduce a multi-layer stream to a single row stream. is The apparatus shown in Figures 1 to 3 may be operated in i6 reverse, so as to convey cigarettes in the direction indicated by arrow i7 100 in Figure 2. In this mode the apparatus may comprise a stack is former: the stream of cigarettes 10A may be one or two cigarettes deep i9 and a multi-layer stream, e.g. up to 10 cigarettes deep, is progressively 20 formed on the link conveyor 16 and delivered to the conveyor 12. 2i It will be understood that with a scroll drive such as provided by 22 the scroll members 40 there is a maximum angle which the helical 23 groove 38 can make with a plane at right angles to the longitudinal axis 24 of the member beyond which the scroll becomes practically unusable. 25 Typically that angle is about 35°. The consequence of this is that any 26 single conveyor such as the link conveyor 16 can only provide a limited 27 velocity ratio (typically a maximum of about 5 to 1). In order to provide 28 greater velocity ratios similar link conveyors driven by separate scroll 29 drive members may be arranged in series. 30 Figure 4 shows part of an article conveyor 116 which is basically 3i similar to the conveyor 16 in construction and operation but is adapted 32 for carrying articles 120 such as packages by the addition of overlapping 33 slats 122 for supporting the articles. The slats 122 are pivoted to the 34 links 118 of the conveyor 116 and provide a substantially continuous 35 support surface for the conveyed articles 120. As shown in Figure 4 the 36 slats 122 overlap by a greater amount where the links 118 are relatively 37 closely spaced. 3β The conveyor 116 could be driven in either direction and could be l reversible. Articles 120 received at one end of the conveyor 116 are 2 progressively accelerated (or decelerated) and the spacing of 3 successive articles is correspondingly increased (or decreased) during 4 conveyance. One conveyor 116 driven in a direction so as to decelerate 5 conveyed articles 120 could be used to slow. the articles upstream of a 6 processing or inspection position with a similar conveyor downstream of 7 the position arranged to accelerate the articles up to their former speed. β Another example of possible use for the conveyor 116 is as a 9 moving walkway or travelator, e.g. as used in some airports. One io disadvantage of current walkways is that because they travel at constant a speed this speed is limited by the ability of people to safely get on and i2 off the conveyor. By providing one or more conveyors similar to the is conveyor 1 16 at each end of the moving walkway it is possible to i4 accelerate to and decelerate from a relatively high speed moving is walkway. Similar conveyors could be used at the top and bottom of i6 escalators, so as to allow the latter to safely move more rapidly. i7 When used for conveying articles or as a travelator drive pulleys is for the conveyor 1 16 could be mounted with their axes vertical with i9 substantially horizontal slats carried on their ends. This arrangement is 20 illustrated in Figure 5 wherein link conveyor 316 has links 318 with 2i overlapping slats 322, 324, 326, 328 etc. carried at the ends of the links, 22 the leading end 322A, 324A etc. of each slat being attached to one of the 23 pivot axes 320 of the conveyor. The leading end 322A etc. of each slat 2 322 etc. is overlapped by the trailing end 322B of the adjacent slat to the 25 left as viewed in Figure 5. 26 The rate of advance of the conveyors 16 and 116 is determined 27 by the pitch of the respective scroll members, which although variable is ∑β predetermined along the length of the conveyor. More generally, as 29 shown in Figure 6, a variable speed conveyor 216 may comprise a series 30 of members 218 each carrying overlapping slats 222 and being movable 3i on an operative run along a track 230 forming part of a conveying path 32 232 (for articles or people). The position of each member 218 is 33 controllable independently of its neighbour. In this way the conveyor 34 216 can be controlled so as to accelerate or decelerate articles along its 35 operative length, and could, if desired, simultaneously accelerate articles 36 along part of its length and decelerate articles along another part of its 3 length. The members 218 may be slidable relative to the track 230 and 38 be controlled by a series of induction motors or linear stepper motors in 1 the track. Alternatively, each member 218 could contain its own 2 powered servo motor. In either case control of the respective motors 3 would be by software, e.g. running in a microprocessor 233. Each member 218 is allowed to move only a certain distance away from its 5 neighbour, limited by the length of the overlapping slats 222. The β members 218 may but need not be physically connected but preferably 7 are movable on an endless path 234. The length of the return part of the s endless path may be variable, e.g. as indicated at 236, to accommodate 9 different numbers of members 218 according to the number of such o members in use on the track 230. 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8

Claims: Claims: 3 1. Conveying apparatus, particularly for changing the height 4 of a stream of rod-like articles moving in a direction transverse to the 5 lengths of the articles, comprising conveyor means having a plurality of 6 conveying surfaces for engaging the stream along a path, and means for 7 progressively changing the speed of said surfaces as they progress β along said path. 9 io 2. Apparatus as claimed in claim 1 , including a first conveyor u for delivering a stream of rod-like articles having a first height to said i2 conveyor means, and a second conveyor for receiving a stream of i3 rod-like articles having a second height from said conveyor means, and i4 means for driving said first and second conveyors at different speeds. 15 i6 3. Apparatus as claimed in claim 1 or 2 , wherein the i7 conveying surfaces are interconnected and form part of an endless is conveyor. 19 20 4. Apparatus as claimed in any preceding claim, wherein each 2i surface is carried by a link of a link conveyor, the angular disposition of 22 the links being controlled along said path. 23 24 5. Apparatus as claimed in claim 4, wherein each surface 25 comprises part of said link. 26 27 6. Apparatus as claimed in any of claims 1 to 4, wherein said 28 surfaces are carried by members capable of overlapping one another. 29 30 7. Apparatus as claimed in any preceding claim, wherein the 3i speed changing means comprises means for controlling the relative rate 32 of movement of said surfaces along said path. 33 3 8. Apparatus as claimed in claim 7, wherein said controlling 35 means controls the relative positions of said surfaces. 36 37 9. Apparatus as claimed in any preceding claim, wherein the 38 conveyor means comprises an endless conveyor passing around 1 upstream and downstream pulleys, the downstream pulley being driven 2 at a higher speed than the upstream pulley when it is desired to reduce 3 the height of a stream on said path and at a lower speed when it is 4 desired to increase the height of the stream. 5 6 10. Conveying apparatus, particularly for changing the height 7 of a stream of rod-like articles moving in a direction transverse to the s lengths of the articles, comprising endless conveyor means including a 9 series of pivotally interconnected links, and means for controlling the io relative disposition of the links along a path of the conveyor, so that the π longitudinal spacing between corresponding parts of adjacent links i2 progressively changes as the links progress along said path. 13 i 11. Apparatus as claimed in claim 10, wherein the controlling is means is arranged to control the angular disposition of the links as they i6 progress along the path. 17 is 12. Apparatus as claimed in claim 11 , wherein, on at least a i9 portion of said path, the links are relatively angularly disposed in such 20 manner that articles may settle in the recesses formed by adjacent 2i surfaces of said links. 22 23 13. Apparatus as claimed in claim 10 or 11 , including a series 2 of partially overlapping slats connected to said links so as to present a .25 relatively flat conveying surface. 26 2 14. Conveying apparatus including a series of conveying 28 surfaces, means for conveying said surfaces along a path, and means 2 for controlling relative position of said surfaces on said path so as to 30 accelerate or decelerate articles conveyed on said path. 31 32 15. Apparatus as claimed in claim 14, wherein said surfaces 33 are formed on slats, said slats being capable of overlapping so as to 3 present a relatively even conveying surface for conveyed articles within a 3 range of possible relative positions of adjacent slats. 36 37 16. Apparatus as claimed in claim 15, wherein said slats are 38 carried by an endless conveyor including a series of pivotally l interconnected links. 2 3 17. Apparatus as claimed in claim 13 or 16, wherein said slats 4 are carried with said surfaces substantially transverse to the pivot axes of 5 said links. 6 7 18. Apparatus as claimed in claim 14 or 15, wherein each s surface is independently movable along said path and said controlling 9 means comprises independently-controllable drive means for said io surfaces. 11 i2 19. Apparatus as claimed in any of claims 7 to 17, wherein the i3 controlling means includes means extending longitudinally adjacent said i4 path. 15 i6 20. Apparatus as claimed in claim 19, wherein the controlling i7 means includes means rotatable about an axis extending generally is parallel to said path, and carrying engagement means which, on rotation i9 of said means about said axis, causes said surfaces to be relatively 20 displaced. 21 22 21. Apparatus as claimed in claim 20, wherein said rotatable 23 means comprises drive means for advancing said surfaces along said 2 path. 25 ∑β 22. Apparatus as claimed in claim 20 or 21 , wherein said 27 rotatable means comprises a cylindrical member and the engagement 28 means follows a variable pitch helix around said member. 29 30 31 32 33 34 35 36 37 38

Inventors: BAILEY THOMAS WILLIAM, PATCHETT JEFFREY JOHN, STEMBRIDGE JAMES ROBERT, BAILEY, THOMAS, WILLIAM, PATCHETT, JEFFREY, JOHN, STEMBRIDGE, JAMES, ROBERT
Applicants: BAILEY THOMAS WILLIAM, MOLINS PLC, PATCHETT JEFFREY JOHN, STEMBRIDGE JAMES ROBERT, BAILEY, THOMAS, WILLIAM, PATCHETT, JEFFREY, JOHN, STEMBRIDGE, JAMES, ROBERT
Application year: 1995
Main classification: A24C5
IPC codes: A24C5, B65B19, B65G23, B66B21