SIMPLIFIED LASER APPARATUS AND METHOD FOR MEASURING STOCK THICKNESS ON PAPERMAKING MACHINES

Abstract: An apparatus for monitoring the dewatering performance of a forming section of a papermaking machine (10) includes a laser measurement assembly (A) having at least one laser displacement meter (40) supported above a paper forming fabric (12) which carries paper stock (P). The laser meter (40) is located at a laser reference position, and generates a displacement signal representing a first distance between the paper stock and laser reference position. A carrier stand (B, BI) is provided for carrying the laser meter and a baseline reference device (42, 120) which provides a baseline reference position against which the displacement signal is analyzed to provide a paper stock thickness signal representing the amount of water present. A controller (100) receives the displacement signal and, together with the baseline reference measurement from either a second laser meter (42) or a contact element (120) processes an output value indicating the thickness of the paper stock, and hence the water content of the paper stock.

Description: SIMPLIFIED LASER APPARATUS AND METHOD FOR MEASURING STOCK THICKNESS ON PAPERMAKING MACHINES Background of the Invention The invention is directed to an apparatus and method for measuring and monitoring the dewatering performance of the paper forming section of a papermaking machine. In the manufacture of paper on papermaking machines, a web of paper is formed from an aqueous suspension of fibers (stock) on a traveling mesh papermaking fabric and water drains by gravity and suction through the fabric. The web is then transferred to the pressing section where more water is removed by pressure and vacuum. The web next enters the dryer section where steam heated dryers and hot air completes the drying process. The paper machine is, in essence, a giant dewatering, i.e, water removal, system. The largest amount of water is taken out in the forming section as the stock is dewatered from a consistency to .2% - 1 1/2% solids to a web having a consistency of about 18% - 25% solids. A typical forming section of a papermaking machine includes an endless traveling papermaking fabric or wire screen which travels over a series of water removal elements such as table rolls, foils, vacuum foils, and suction boxes. The stock is carried on the top surface of the papermaking fabric and is dewatered as the stock travels over the successive dewatering elements to form a sheet of paper. Finally, the wet sheet is transferred to the press section of the papermaking machine where enough water is removed to form a sheet of paper with about 36% - 44% solids. The various dewatering stations in the forming section have rated capabilities for dewatering. It is advantageous to be able to measure the actual dewater occurring in the stock to determine if the dewatering elements are performing according to their capabilities. Various devices have been proposed for monitoring the dewatering or drainage efficiency of the papermaking fabric along the forming section. For example, it is know to use an ultrasonic meter to monitor the dewatering efficiency along the forming section. An ultrasonic transistor is placed at different positions under the papermaking fabric and a pulse of ultrasonic energy is reflected from the stock/air interface on top of the fabric. In this manner, information as to thickness of the stock, and hence the degree of dewatering, is obtained. However, since the ultrasonic meter measures the distance to the stock/air interface, there may be variations in the measurements which are not caused by changes in the moisture content. These variations may be due to disturbances in the surface, or due to air entrapment. To over come the deficiencies of the ultrasonic devices, Great Britain Patent No. 2,260,408 discloses a microwave moisture meter for monitoring the dewatering efficiency along the forming section. A microwave moisture meter is placed underneath the fabric, and energy is directed through the fabric and the stock by the meter. Modification of the microwave energy caused by the moisture content of the stock is monitored by the meter. It is said that this arrangement allows the moisture content to be measured substantially without having to make complicated or inconvenient allowances for variations in other parameters. However, the problem with both the ultrasonic and microwave moisture meters is such meters are operated underneath the papermaking fabric in the forming section of the papermaking machine. This creates difficulty in the ease at which the dewatering measurements may be taken, and can effect the accuracy of the measurements as well. In addition, it is known to use a device commonly referred to as a Gama- gauge to measure the dewatering efficiency at the various stations in the forming section. However, safety problems due to the radiation associated with these type of devices cannot be entirely ruled out. Also, these devices are relative sensitive which makes their transportation a problem. Other devices for measuring the moisture content of a moving sheet of paper during the manufacturing process on a papermaking machine are disclosed in United States Patent Nos. 3,614,450 and 3,851,175. These devices employ moisture gauges having two detectors of different wavelengths. Typically, one wavelength is highly sensitive to the moisture and the other wavelength is relatively insensitive to the moisture. The ratio of the two signals is utilized to provide a signal representative of the absolute moisture content. United States Patent No. 3,847,730 discloses a similar system wherein maximum and minimum moisture signals are compared for determining moisture content in the manufacture of paper. United States Patent No. 3,713,966 discloses a plurality of moisture gauges disposed across the width of the moving web which collectively indicate the moisture content of the web. Accordingly, an important object of the present invention is to provide an apparatus and method for monitoring the dewatering efficiency of a forming section of a papermaking machine which are simple and reliable. Another object of the present invention is to provide an apparatus and method for monitoring the dewatering efficiency of a forming section of a papermaking machine which does not require electrical devices underneath the papermaking fabric on which the papermaking stock is carried. Yet another object of the present invention is to provide an apparatus and method for monitoring the dewatering efficiency at various stations along the length of a forming section of a papermaking machine wherein the dewatering monitoring apparatus may be easily transported along the forming section for taking different measurements. Summary of the Invention The above objectives are accomplished according to the invention by providing an apparatus for monitoring the dewatering performance of a forming section of a papermaking machine. The forming section includes an endless paper forming fabric which travels about a plurality of rolls. The paper forming fabric has an upper run and a head box for depositing paper stock consisting of a water/fiber mixture on top of the upper run of the forming fabric. The paper forming fabric also has a plurality of dewatering mechanisms disposed sequentially underneath the fabric along the upper run of the fabric for removing water from the stock. The apparatus comprises a carrier stand having a support arm extending generally horizontally above the fabric, a laser instrument assembly carried by the support arm of the carrier stand having a laser beam, and a baseline reference device carried by the carrier stand for providing a baseline reference position for the laser instrument assembly. The carrier stand positions the laser instrument assembly above the upper run of the forming fabric so that the laser beam is reflected from a top surface of the paper stock. The laser instrument assembly has a receiver for receiving the reflected beam of the laser meter and generating a first, displacement signal corresponding to the reflected beam which is measured relative to the baseline reference position. A controller receives the displacement signal and computes and generates an output signal representative of a thickness of the paper stock, and hence the relative water content of the stock. Preferably, the laser instrument assembly includes a first laser beam and a second laser beam. The carrier stand mounts the laser instrument assembly above the upper run of the forming fabric so that the first laser beam is reflected from a top surface of the paper stock and the second laser beam is reflected from a bare edge surface of the forming fabric which is devoid of the paper stock to provide a second, reference signal that corresponds to and provides the baseline reference position. The laser assembly includes a receiver to receive the reflected beams of the first and second laser beams and generates the first and the second signals corresponding to the reflected beams. A controller receives the first and second signals and generates the output signal. In an advantageous embodiment, the laser instrument assembly includes first and second laser displacement meters for emitting and receiving back the first and second laser beams and generating the first and second signals, respectively. The carrier stand includes a fine vertical adjustment mechanism for individually adjusting the vertical positions of the first and second displacement meters above the upper run and paper stock. The carrier stand includes a lateral adjustment mechanism for individually adjusting the lateral positions of the first and second displacement meters above the upper run and paper stock. A remote control actuates the fine vertical adjustment from a remote location. In another embodiment, the baseline reference signal is provided by a mechanical contact element carried by the carrier stand in such a manner the contact element contacts a bottom surface of the upper run generally below the laser instrument assembly. An adjustable a base mount provides an adjustment for mounting the carrier stand to an associated structure of the forming section so that a location of the mechanical contact element along a length of the forming fabric may be adjusted. In this embodiment, the laser instrument assembly includes a single laser displacement meter for emitting and receiving back the first laser beam. The carrier stand may advantageously be provided with a handle instead of a frame attachment. An operator may hold the laser instrument and the baseline reference device by the handle in a known position while the apparatus generates an output signal representing the thickness of the paper stock. The handle is rigidly connected to a vertical leg portion of the carrier stand and extends outward of the upper run of the forming fabric for portable movement of the apparatus longitudinally along the length of the forming fabric to periodically determine the paper stock thickness. In accordance with the invention, a method of monitoring the dewatering performance of a forming section of a papermaking machine is provided which comprises establishing a laser reference position and establishing a baseline reference position corresponding to a surface of an upper run of the forming fabric. A first vertical distance is measured from the laser reference position to a top surface of the paper stock using the laser displacement meter. A second vertical distance is measured corresponding to a distance from the baseline reference position to the laser reference position. An electrical signal is generated corresponding to the first distance and the signal is processed along with the second distance to generate an output signal representative of a thickness of the paper stock as an indication of the water content of the paper stock. The baseline reference position may be established by providing a contact device carried by the carrier stand that contacts a bottom surface of the upper run of the forming fabric to establish the baseline reference position. The laser displacement meter is adjustably mounted at a lateral position across the width of the forming fabric so that the laser beam impinges upon the top surface of the paper stock directly above the contact device and is reflected back to the laser displacement meter. The baseline reference signal may also be provided by using a second laser displacement meter and measuring a second distance from an upper bare surface of the forming fabric, which is devoid of the paper stock, that constitutes the baseline reference position. First and second electrical signals may then be generated corresponding to the first and second distances and the first and second signals may be processed to generate an output signal representative of a thickness of the paper stock as an indication of the water content of the paper stock at the reference position. The first and second laser displacement meters are adjustably mounted at lateral positions across the width of the fabric so that the first laser beam impinges upon the top surface of the paper stock and is reflected back to the first laser displacement meter, and the second laser beam impinges upon the bare surface of the forming fabric and is reflected back to the second laser displacement meter. Description of the Drawings The construction designed to carry out the invention will hereinafter be described, together with other features thereof. The invention will be more readily understood from a reading of the following specification and by reference to the accompanying drawings forming a part thereof, wherein an example of the invention is shown and wherein: Figure 1 is a perspective view illustrating an apparatus and method for monitoring the dewatering efficiency of a forming section of a papermaking machine according to the invention; Figure 2 is an enlarged perspective view of an apparatus and method according to the invention; Figure 3 is a sectional view taken along lines 3-3 of Figure 2 illustrating an apparatus and method for monitoring the dewatering efficiency of a forming section of a papermaking machine according to the invention; and Figure 4 is a side elevational view of the forming section of a papermaking machine illustrating an apparatus and method for monitoring the dewatering efficiency of the forming section according to the invention; Figure 5 is a perspective view illustrating an alternate embodiment of apparatus for measuring the paper stock thickness and thereby monitoring the dewatering efficiency of a forming section of a papermaking machine according to the invention; Figure 6 is an enlarged perspective view of the alternate embodiment apparatus according to the invention; Figure 7 is a sectional view taken along line 7-7 of Figure 6 illustrating an apparatus for monitoring the dewatering efficiency of a forming section of a papermaking machine according to the invention; and Figure 8 is a side elevational view of the hand held embodiment of the apparatus in a position for measuring the paper stock thickness and thereby monitoring the dewatering efficiency of the forming section of a papermaking machine according to the invention. Description of a Preferred Embodiment Referring now in more detail to the drawings, a formation section of a papermaking machine, designated generally as 10, is illustrated. Typically, forming section 10 includes a papermaking fabric 12, which is commonly referred to as a fourdrinier or forming fabric or wire. Usually, the fabric or wire is formed from metal or plastic wires, e.g. plastic monofilaments. The mesh allows drainage from the paper stock supported on the fabric. The papermaking fabric travels about a breast roll 14, couch roll 16, drive roll 18, and a plurality of directional rolls 20. A head box 22 receives pulp fiber and water, mixes the water and fiber, and deposits the water/fiber mixture onto the papermaking fabric in a form commonly referred to as paper stock, which is designated generally as 24. As can best be seen in Figures 1 and 4, the paper forming section has a plurality of dewatering devices disposed at sequential dewatering stations. For example, the dewatering devices may include a forming board 26, and a plurality of foil boxes 28, such as 28a, 28b, 28c, and 28d. Following the foil boxes, there is a vacuum foil 30 and a plurality of suction boxes 32 which include a suction box 32a, 32b, 32c, and 32d. Finally, there is suction couch roll 16 and the paper stock is transferred from the forming section to the press section intermediate the couch roll and the directional roll 18 as shown by arrow 34. Forming board 26 supports the fabric between breast roll 14 and first foil box 28a and can be adjusted to provide a desired amount of drainage and dewatering. Gravity removes the water which falls through the open mesh of the papermaking fabric into water trays disposed below the forming section so that the water may be recirculated. Foil boxes 28 remove water by hydrodynamic suction while also supporting the papermaking fabric. The foils can be placed closer together or further apart to adjust the drainage per unit area of the papermaking fabric supported on the foils. Suction boxes 32 remove water at progressively higher vacuum levels toward the couch roll 16. Couch roll 16 is driven to drive both the papermaking fabric and the rest of the rolls, and may be grooved. If a suction couch roll is used, there is a hollow shell with drilled holes and the roll is operated at relative high internal vacuum. It will be understood that the foregoing dewatering mechanisms and forming sections are conventional. Accordingly, the aforementioned description contains only those features as is necessary to the understanding of the invention. Referring again to Figures 1 and 4, an apparatus and method for measuring and monitoring the dewatering performance of the forming section at various stations is illustrated. While monitoring of the dewatering may take place at any number of positions, dewatering is illustrated at stations 1-7 in the illustrated embodiment. Station 1 is at forming board 26. Positions 2-5 for monitoring dewatering efficiency are at foil boxes 28a-28d, respectively. Dewatering monitoring position 6 is at vacuum foil 30. Dewatering monitoring position 7 is at the last suction box 32d before the stock reaches the couch roll and is removed from the forming section and delivered to the press section as illustrated at area 34. As can best be seen in Figures 2 and 3, an apparatus and method for measuring the dewatering performance of a forming section of a papermaking machine is illustrated which includes a laser instrument assembly, designated generally as A, which is supported above an upper run 12a of forming fabric 12 by means of a carrier stand, designated generally as B. Laser instrument assembly A includes a first laser displacement meter 40 and a second laser displacement meter 42 which is laterally displaced from meter 40. As illustrated, laser instrument assembly A includes a first laser beam 44 and a second laser beam 46. As can best be seen in Figure 3, laser displacement meter 40 emits first laser beam 44 which includes a beam 44a which impinges upon a top surface 48 of paper stock P, and a reflected beam 44b which is reflected back and received by laser displacement meter 40. Similarly, second laser beam 46 includes a beam 46a which impinges upon a bare surface 50 of upper run 12a of forming fabric 12. There is a reflected beam 46b which reflects from the bare surface back to second laser displacement meter 42. The mounting position of laser meters 40, 42 on support arm 84 of carrier stand B constitutes a laser reference position. Base surface 50 of upper run 12a may be utilized as a baseline reference position. Reflected beam 46b may then be used to generate a baseline reference signal representing a vertical distance from the baseline reference position to the laser reference position. A first signal 52 is generated by laser displacement meter 40 in response to first reflected laser beam 44b. A second electrical signal 54 is generated by second laser displacement meter 42 in response to reflected beam 46b. Signal 54 is delivered to a sub-controller 60 which generates a baseline reference signal 62 representing the distance to bare surface 50 of forming fabric 12. Signal 62 is transmitted to a host controller 64 which receives displacement signal 52 representing the distance to the top surface 48 of paper stock P. Host controller 64 processes signals 52 and 62 and determines a differential signal representing the thickness "t" of paper stock P. This thickness, of course, will vary according to, and represent the moisture or water content of the paper stock at the reference position at which the measurement is being made. By measuring the thickness of the paper stock at different dewatering stations or elements, an indication of the dewatering performance of the forming section can be had. For this purpose, carrier stand B is illustrated as including an adjustable base mount 70 for mounting the carrier stand to an associated structure 72 which may be a side frame of the forming section as illustrated in Figure 2. In the illustrated embodiment, carrier stand B includes at least one upstanding leg 74 and a horizontal carrier stand arm 76 with a recess 76a for receiving a transversely extending dewatering element. Adjustable attachments 78 and 80 are provided for affixing leg 74 to associated structure 72. In some machines, forming sections include side frames 72 with a slot 72a. In this particular embodiment, the adjustable attachment 78 preferably includes an L-shaped bolt 78a having a threaded end 78b. A nylon bushing 82 is inserted through upstanding leg 74, as can best be seen in Figure 3. Threaded bolt 78a slides and rotates relative to this bushing. An adjustable turn knob 78c is threaded onto threaded end 78b. Threaded turn screw 80 is threaded into upstanding leg 74 as can also best be seen in Figure 3. A cantilevered support arm 84 is affixed to a cross-brace 86 which is affixed to horizontal stand arm 76 (Figure 2) . By adjusting turn screw 78c and turn knob 80, the level condition of cantilevered support arm 84 may be adjusted so that displacement meters 42 and 40 are in a level condition in the measuring reference position. For this purpose, a spirit level 85 may be affixed to arm 84. A vertical slot may be provided in leg 74 to accommodate adjusting bolt 78 (and bushing 82) to provide vertical adjustment of the carried stand, if needed. Preferably, displacement meters 40, 42 are adjustably carried by support arm 84 so that reliable positioning over the fabric and paper stock or sheet can be had. In the illustrated embodiment, this includes a slidable arm insert 84a received in an arm sleeve 84b which are included in arm 84. Each displacement meter 40, 42 is carried by a vertical adjustment brackets or mechanisms 88, 90 having micrometer-type turn screws 88a, 90a providing fine adjustment. Screws 88a, 90a are threadably journaled in back blocks to which meters 40, 42 are attached by any suitable manner so that the turn screws move the meters up and down in precision movements. The back blocks are constrained and guided by slide ways 88b, 90b. Also, there is a lateral adjustment for the individual adjustment brackets 88, 90 so that they may be individually adjusted laterally with respect to fabric 12 and paper stock or sheet P. Bracket 90 is attached to slidable arm insert 84a. Insert arm 84a is threadably journaled to a fine adjustment screw rod 92 which is journaled into vertical post 86a. Bracket 88 is affixed to arm sleeve 84b by means of removable bolts (not shown) so that its lateral position on arm 84b may be varied using mounting holes 94. It is also contemplated that the turning and control of lateral adjustment turn screw 92, and vertical adjustment turn screws 88a, 90a be accomplished electronically and from a remote location using any suitable means, such as electro/mechanical servos, as is well within the purview of one skilled in the art. This may be necessitated by the fact that the turning screws, so described, may be out of manual reach when the apparatus is installed for measuring /monitoring on a forming section of a papermaking machine. A suitable remote control for the turn screws is shown at 100. The vertical and lateral fine adjustments of displacement meters 40, 42 assures reliable measurements of the thickness "t" and hence the water content of paper stock P at the various positions. A measurement(s) may be taken at one station, and then the carrier stand may be moved to a different dewatering station for measuring and monitoring the water performance at that different station, for example, at stations 1-7 in Figure 4. Any suitable displacement meters may be utilized. One suitable displacement meter is a laser displacement meter manufactured by the Keyence Corporation of Osaka, Japan under the model designation KEYENCE LC-2320, and is available from the Keyence Corporation of America, Fair Lawn, New Jersey. Sub-controller 60 may be any suitable programmed logic controller (PLC) as may be host controller 64. The controller may be suitably programmed to perform a frequency analysis on the two laser beam signals, and provide a thickness signal representing the difference in their displacement (distance) measurements. The output 68 from host controller 64, may be any suitable RS-232 output which may be delivered to an external computer. Alternately, the output may be displayed by the host controller on an associated display panel. In another embodiment of the invention, a series of laser instruments are illustrated schematically at Figure 4 as A2 through A7. The laser units are mounted generally in a straight line down the length of the wet end section of the papermaking machine in the machine direction. Displacement signals from the various laser units are delivered to a suitable electronic control 102 which monitors, and automatically controls the dewatering performance of the dewatering devices at the wet end. This may be accomplished by automatically adjusting the angle of the foil blades and expanding the nip of the foils 28, and adjusting and controlling the vacuum in suction boxes 30, 32. In this manner, the performances of the various dewatering mechanisms along the length of the forming section can automatically be monitored and an adjustment be made to assure that the dewatering performance desired is achieved automatically during the process. In another embodiment of the invention, as can best be seen in Figure 1, a laser displacement meter 104 may be disposed on a suitable cross beam, designated generally as 106, which includes a worm 108 on which laser displacement unit 104 traverses back and forth across the width of the paper stock and forming fabric. For this purpose, a drive motor 103 is provided for turning the worm in reversing directions to move the laser displacement unit in reciprocal directions back and forth across the stock and fabric. In this manner, information can be obtained about any variations in the stock weight across the width of the forming section. Any variations in stock weight can be compensated for by making adjustments to the discharge openings in head box 32 so that a uniform weight of paper stock is distributed across the forming section. Displacement signals from laser meter unit 104 may be fed over suitable control line 112 to a control 114, and analyzed for controlling the discharge openings so that a uniform stock weight is maintained across the forming section. Referring now to Figure 5, an alternate embodiment of an apparatus and method for measuring paper stock thickness and thereby monitoring the dewatering performance of the forming section at various stations is illustrated. While monitoring of the dewatering may take place at any number of positions, dewatering is illustrated at station 4 in the illustrated embodiment. Station 1 is at forming board 26. Positions 2-5 for monitoring dewatering efficiency are at foil boxes. Dewatering monitoring position 6 is at vacuum foil 30. Dewatering monitoring position 7 is at the last suction box before the stock reaches the couch roll 16 and is removed from the forming section and delivered to the press section, as illustrated by arrow 34. As can best be seen in Figures 2 and 3, an apparatus and method for measuring the dewatering performance of a forming section of a papermaking machine is illustrated which includes a laser instrument, designated generally as A', which is supported above an upper run 12a of forming fabric 12 by means of a C-shaped carrier stand, designated generally as B'. The thickness "tf" of the upper run 12a is known for the type of forming fabric used. Laser instrument A includes a laser displacement meter 40. As illustrated, laser instrument A includes a laser beam 44 mounted at a laser reference position. As can best be seen in Figure 3, laser displacement meter 40 emits laser beam 44 which includes a beam 44a which impinges upon a top surface 48 of paper stock P, and a reflected beam 44b which is reflected back and received by laser displacement meter 40 representing the displacement of the stock from the laser reference position. A baseline reference position is provided by contact device 120 having an upper end 122 that establishes a baseline reference 14a at the bottom surface 14 of the upper run 12a. Laser reference position 15 is established at a parallel position above the baseline reference position 14a at the laser beam emitter and receiver position on the displacement meter 40. A first distance D is measured vertically between the laser reference position 15 and the baseline reference position 14a. A signal 124 is generated by the laser displacement meter 40 in response to reflected laser beam 44b representing a first vertical distance between the paper stock and the laser reference position. Signal 124 is transmitted through a switch S to a host controller 126. Host controller 126 processes signal 124, a second measured vertical distance D between the baseline and laser reference positions, the thickness "tf" of the forming fabric 12a, and determines a differential signal representing the thickness "t" of paper stock P. This thickness, of course, will vary according to the moisture or water content of the paper stock at the reference station at which the measurement is being made. By measuring the thickness of the paper stock between different dewatering stations, an indication of the dewatering performance of each forming section can be monitored. Carrier stand B' is illustrated as including an adjustable base mount 70 ' for mounting the carrier stand B' to an associated structure 72, which may be a side frame of the forming section as illustrated in Figure 6. In the illustrated embodiment, carrier stand B' includes a horizontal upper leg portion or support arm 130 for receiving the laser instrument A' . Carrier stand B is supported by an adjustable base mount 70'. Adjustable attachments 78 and 80 are provided for affixing vertical leg 74 to associated structure 72. In some machines, forming sections include side frames 72 with a slot 72a. In this particular embodiment, the adjustable attachment 78 preferably includes an L-shaped bolt 78a having a threaded end 78b. A vertical slot 82 in upstanding leg 74 allows for a vertical adjustment of the carrier stand B', as can best be seen in Figure 3. Threaded end 78b slides and rotates relative to this slot 82. An adjustable turn knob 78c is threaded onto threaded end 78b. Threaded turn screw 80 extends through upstanding leg 74 as can also best be seen in Figure 3. The upper leg portion 130 is part of the carrier stand B' having a lower leg portion 132 which is affixed to a horizontal leg 76 of the base mount 70 (Figures 6 & 7) . By tightening turn screw 78c and adjusting turn knob 80, the level condition of the upper support leg 84 may be adjusted so that displacement meter 40 is in a level laser reference measuring position. For this purpose, a spirit level 134 may be affixed to upper leg portion 130. A horizontal slot 136 may be provided in leg 76 to accommodate adjusting attachment 138 to provide a horizontal adjustment of the carried stand B' , if needed. Displacement meter 40 is carried by upper support arm 130 so that reliable positioning over the fabric and paper stock or sheet can be achieved. The displacement meter 40 is carried by a vertical adjustment bracket or mechanism 140 having a micrometer-type turn screw 140a providing fine adjustment like in the case of laser meters 40, 42 and brackets 90, 88 of Figure 2. The turn screw moves the meter 40 up and down in precision movements. Also, there is some lateral adjustment for the carrier stand B / so that displacement meter 40 may be adjusted laterally with respect to fabric 12 and paper stock or sheet P. The vertical fine adjustments of displacement meter 40 assures the laser reference 15 is positioned to give reliable measurements of the thickness "t" and hence the water content of paper stock P at the various stations along the paper stock. A thickness measurement may be taken at one station, and then the carrier stand B' may be moved to a different dewatering station for measuring and monitoring the a dewatering efficiency at that different station. Any suitable displacement meters may be utilized such as that disclosed in the embodiment of Figures 1-4. Controller 126 may be any suitable programmed logic controller (PLC) . The controller may be suitably programmed to perform an analysis on the laser beam signal, and provide a thickness "t" signal; being the first measured distance D less the sum of the second distance given by the laser beam signal 44a and the known forming fabric thickness "tf". The output 128 from host controller 124, may be any suitable RS-232 output which may be delivered to an external computer. Alternately, the output may be displayed by the host controller 126 on an associated display panel. In an embodiment of the method according to the invention, a series of laser instruments are mounted generally in a straight line down the length of the wet end section of the papermaking machine in the longitudinal machine direction as is the case of the embodiment of Figures 1-4. In a preferred embodiment of the invention, as can best be seen in Figure 8, laser instrument A' may be disposed on a portable carrier stand B' which has a handle C. Handle C has a tubular portion 146 which is attached to a bracket 148 having screws 148a that fix the handle C to the vertical leg portion 150 of the carrier stand B' . Any appropriate method to fix the handle at any selected angular orientation with respect to the carrier stand is within the scope of this invention. The operator of the apparatus holds the handle and positions the baseline contact device 120 in contact with the bottom surface 14 of the top run 12a of the forming fabric 12. A baseline device 120 makes contact with the bottom surface 14 at a top point 122. This point 122 establishes a baseline reference line 14a at the bottom surface 14. The handle C is held in a position such that the upper leg portion 130 of the carrier stand B' is positioned horizontally according to the level sensor 134. Upper leg portion 130 being horizontal establishes a horizontal laser reference line 15 for the displacement meter 40. The fine vertical adjustment screw 140a can be adjusted and a first distance D between the laser reference 15 and the baseline reference 14a is measured. Any conventional distance measuring device can be used to determine the first distance D, and the carrier stand does not need to be in its operating position for the first distance D to be accurately determined. The same method is used to obtain the paper stock thickness "t" as was disclosed with the fixed apparatus of Fig. 3. In a preferred embodiment of this hand held apparatus the cable containing the electrical signals 124, to be processed by the controller 126, are attached to the carrier stand B' and go into the hollow portion 146a of the tubular portion 146 of the handle C and exit the free end 152 of the handle. This provides for freedom of use in making the apparatus useful for portable operation at various stations along the length of the machine, and on both sides of the machine. A switch S' is also preferred to allow movement of the apparatus without continuous signal generation. While a preferred embodiment of the invention has been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the following claims.

Claims: What is claimed is: 1. An apparatus for monitoring the de-watering performance of a forming section of a papermaking machine, said forming section including an endless paper forming fabric which travels about a plurality of rolls; said paper forming fabric having an upper run, a head box for depositing paper stock consisting of a water/fiber mixture on top of said upper run of said forming fabric; a plurality of de-watering mechanisms disposed sequentially underneath said fabric along said upper run of said fabric for removing water from said stock; wherein said apparatus comprises: a carrier stand having a support arm extending generally horizontally above said fabric; a laser instrument assembly carried by said support arm of said carrier stand having a laser beam; a baseline reference device carried by said carrier stand for providing a baseline reference position for said laser instrument assembly; said carrier stand positioning said laser instrument assembly above said upper run of said forming fabric so that said laser beam is reflected from a top surface of said paper stock; said laser instrument assembly having a receiver for receiving said reflected beam of said laser meter and generating a first, displacement signal corresponding to said reflected beam which is measured relative to said baseline reference position; and a controller for receiving said displacement signal and for computing and generating an output signal representative of a thickness of said paper stock, and hence the relative water content of said stock. 2. The apparatus of claim 1 wherein: said laser instrument assembly includes a first laser beam and a second laser beam; said carrier stand mounting said laser instrument assembly above said upper run of said forming fabric so that said first laser beam is reflected from a top surface of said paper stock; said second laser beam is reflected from a bare edge surface of said forming fabric which is devoid of said paper stock to provide a second, reference signal that defines said baseline reference position; said laser assembly including a receiver for receiving said reflected beams of said first and second laser beams and generating said first and said second signals corresponding to said reflected beams; and said controller for receiving said first and second signals for generating said output signal. 3. The apparatus of claim 1 wherein said carrier stand includes an upstanding base leg on which said support arm is carried, and an adjustable base mount carried near a lower portion of said carrier stand which attaches base leg to said associated structure and is constructed and arranged to adjust the level condition of a support arm on which said laser instrument assembly is carried. 4. The apparatus of claim 1 wherein said support arm includes a laterally adjustable support by which said laser instrument assembly may be adjusted in its lateral position above said upper run. 5. The apparatus of claim 4 wherein said carrier stand comprises a fine vertical adjustment securing said laser instrument assembly to said support arm by which a vertical position of said instrument assembly may be adjusted relative to said upper fabric run and/or paper stock. 6. The apparatus of claim 1 wherein said carrier stand comprises an adjustable base mount for mounting said carrier stand to an associated structure of said forming section so that the position of said laser instrument assembly along the length of said forming fabric may be adjusted. 7. The apparatus of claim 2 wherein said laser instrument assembly includes first and second laser displacement meters for emitting and receiving back said first and second laser beams and generating said first and second signals, respectively. 8. The apparatus of claim 7 wherein said carrier stand includes a fine vertical adjustment mechanism for individually adjusting the vertical positions of said first and second displacement meters above said upper run and paper stock. 9. The apparatus of claim 8 wherein said carrier stand includes a lateral adjustment mechanism for individually adjusting the lateral positions of said first and second displacement meters above said upper run and paper stock. 10. The apparatus of claim 9 including a remote control for actuating said fine vertical adjustment from a remote location. 11. The apparatus of claim 1 wherein said baseline reference device comprises a mechanical contact element carried by said carrier stand in such a manner the said contact element contacts a bottom surface of said upper run generally below said laser instrument assembly to define said baseline reference position. 12. The apparatus of claim 11 wherein the apparatus comprises a base mount to provide an adjustment for mounting said carrier stand to an associated structure of said forming section so that a location of said mechanical contact element along a length of said forming fabric may be adjusted. 13. The apparatus of claim 11 wherein said laser instrument assembly includes a laser displacement meter for emitting and receiving back a first laser beam. 14. The apparatus of claim 13 wherein said laser displacement meter is carried by a laser bracket that includes a fine vertical adjustment mechanism for adjusting the vertical position of said displacement meter above said paper stock. 15. The apparatus of claim 13 wherein said apparatus comprises a base mount having a lateral adjustment mechanism for adjusting the horizontal position of said displacement meter above said paper stock. 16. The apparatus of claim 11, wherein said carrier stand has a handle used by an operator to hold said laser instrument and said baseline reference device by hand in a known position while said apparatus generates an output signal representing said thickness of said paper stock. 17. The apparatus of claim 16 wherein said handle is rigidly connected to a vertical leg portion of said carrier stand and extends outward of said upper run of said forming fabric for portable movement of said apparatus longitudinally along the length of said forming fabric to periodically determine said paper stock thickness. 18. A method of monitoring the de-watering performance of a forming section of a papermaking machine wherein said forming section includes an endless paper forming fabric of a known thickness which travels about a plurality of rolls; said paper forming fabric having an upper run, a head box for depositing paper stock consisting of a water/fiber mixture on top of said upper run; a plurality of de-watering mechanisms disposed sequentially underneath said fabric along said upper run for removing water from said paper stock, wherein said method comprises: establishing a laser reference position; establishing a baseline reference position corresponding to a surface of said upper run of said forming fabric for making measurements; measuring a first distance from said laser reference position to a top surface of said paper stock using a laser displacement meter; measuring a second vertical distance corresponding to a distance from said baseline reference to said laser reference position; generating an electrical signal corresponding to said first distance and processing said signal along with said first distance to generate an output signal representative of a thickness of said paper stock as an indication of the water content of said paper stock. 19. The method of claim 18 comprising establishing said baseline reference position by providing a contact device carried by said carrier stand that contacts a bottom surface of said upper run of said forming fabric to define said baseline reference position. 20. The method of claim 19 comprising adjustably mounting said laser displacement meter at a lateral position across the width of said forming fabric so that said laser beam impinges upon said top surface of said paper stock directly above said contact device and is reflected back to said laser displacement meter. 21. The method of claim 18 including: measuring said second distance from an upper bare surface of said forming fabric which is devoid of said paper stock that constitutes said baseline reference position; and generating first and second electrical signals corresponding to said first and second distances and possessing said first and second signals to generate an output signal representative of a thickness of said paper stock as an indication of the water content of said paper stock at said reference position. 22. The method of claim 21 comprising measuring said first and second distances by using first and second laser displacement meters disposed above said forming fabric at said laser reference position. 23. The method of claim 22 comprising adjustably mounting said first and second laser displacement meters at lateral positions across the width of said fabric so that said first laser beam impinges upon said top surface of said paper stock and is reflected back to said first laser displacement meter, and said second laser beam impinges upon said bare surface of said forming fabric and is reflected back to said second laser displacement meter. 24. The method of claim 22 comprising supporting said first and second laser displacement meters on a carrier stand which may be moved along the length of said forming fabric. 25. The method of claim 22 comprising adjusting the relative lateral and vertical positions of said first and second displacement meters from a remote location.

Inventors: FLEISCHER THOMAS BERG, OSTERMAYER VOLKER, FLEISCHER, THOMAS, BERG, OSTERMAYER, VOLKER
Applicants: WANGNER SYSTEMS CORP, WANGNER SYSTEMS CORPORATION
Application year: 1995
Main classification: D21F7
IPC codes: D21F7