A METHOD AND AN APPARATUS IN VACUUM DRYING OF A MATERIAL, PARTICULARLY TIMBER OR THE LIKE

Abstract: The invention relates to a method and an apparatus in vacuum drying of a material, particularly timber or the like. The apparatus comprises a drying chamber (1), a vacuum producing unit (6) coupled with the same, a cooler structure (2, 4), and devices for heating the drying chamber (1). The cooler structure (2, 4) and the drying chamber (1) are coupled together by a compression unit (9) placed substantially within the drying chamber (1). The cooler structure (2, 4) is placed at least partially in a heat transfer connection with the drying chamber (1).

Description: A method and an apparatus in vacuum drying of a material, particularly timber or the like The invention relates to a method in vacuum drying of a material, particularly timber or the like, as set forth in the introduction of claim 1. The apparatus using the method comprises a drying chamber, a vacuum producing unit connected with the same, a cooler structure, and a compression unit. The present invention relates substantially to vacuum drying of a material, particularly timber. The process itself is generally known, wherein the pressure of the drying chamber is lowered in order to make evaporation of water effective in as low a temperature as possible, in view of power consumption, quality of dried wood and time needed for completing the drying process. A steam atmosphere as pure as possible is created in the drying chamber. Normally, drying is conducted by an ordinary vacuum pump. The drying process can also be made more effective particularly in the beginning by heating up the timber e.g. by blowing steam, particularly superheated steam into the drying chamber. For maintaining the steady condition of the drying process after said preheating stage, steam prevalent in the drying chamber is usually superheated by supplying heat to the drying chamber and by discharging steam from the drying chamber, whereby evaporation of water from the timber or the like can be continued. The drying chamber is externally connected to a condenser and a collector, where the steam removed from the drying chamber is condensed. The condensed liquid is removed from the collecting chamber e.g. by a conventional pump. The drying process can be accelerated, as mentioned above, by supplying supplementary energy to the drying chamber from the outside, e.g. by using heat exchangers placed inside the drying chamber, and also by cooling the condenser. In a con¬ ventional drying process, heat from the condenser is useful for a secondary purpose but its direct utilization in the actual drying process is impractical, because the temperature of the heat released by the condenser is lower than the temperature in the drying chamber. In respect of prior art, reference is also made to the publications US- 4,753,016 and US-4, 194,296 disclosing solutions for raising the temperature of the steam released from the drying chamber in order to re-use heat energy discharged from the process in the drying process. From US-4,753,016, vacuum drying is developed in a manner that in addition to the actual vacuum pump used for producing a vacuum, the steam channel comprises upstream a separate compressor or a steam pump for raising the pressure and temperature of the steam coming from the drying chamber. Further, using a separate water circulation and a heat exchanger, the heat from the driving motors of the vacuum pump and the compressor is utilized by feeding the return water from said water circulation into an annular water pump used as the vacuum pump. When the drying process is effective and has a good operating efficiency, both compressors must be continuously operating and the liquid evaporated in the drying chamber must pass primarily through both compressors, whereafter the collected heat energy is re-used in the drying process. The publication US-4, 194,296 discloses a vacuum pump producing steam sucked from the drying chamber, the heat of the steam being collected into a heat exchanger placed downstream from the vacuum pump, wherein a heat transfer medium used for heating the drying chamber is conveyed to the heat exchanger. It is an aim of the present invention to improve the process of vacuum drying further in a manner that the heat energy of the steam produced in the drying process of a material, particularly timber, can be utilized efficiently. Consequently, the primary aim of the present invention is to raise the standard of technology in the field. For achieving these aims, the method according to the invention is primarily characterized in that steam is discharged from the drying chamber through a compression unit, that the pressure and temperature of the steam are raised by the compression unit, and that part of the heat energy of the steam, having a pressure and temperature raised in the compression unit, is trans¬ ferred to the drying chamber by using the cooler structure. On the basis of what is presented above, the invention consequently utilizes a tried and found vacuum drying process, where the steam discharged from the drying chamber is condensed in a cooler structure connected to the drying chamber, whereby said condensation substantially maintains the vacuum drying process in a steady state. Such a vacuum process involves a compression unit, particularly a compressor, provided in front of the cooler structure, for raising the pressure and temperature of the steam discharged from the drying chamber. Thanks to this compression unit, the temperature of the steam in the cooler structure is higher than the temperature in the drying chamber. Consequently the cooler structure, which may be at least partially placed in a heat transfer connection with the drying chamber, either directly or indirectly, can release a substantial part of the heat energy of the steam streaming in the cooler structure into the drying chamber. This heat energy is released preferably upon cooling of superheated steam and upon condensation of steam. The cooler structure can be either partially or wholly placed within the drying chamber. The cooler structure can also be partially or wholly separate from the drying chamber, wherein the heat energy of the steam contained in the cooler structure can be transferred to the drying chamber by a separate heat transfer circuit in connection with the cooler structure. Some advantageous embodiments of the method according to the invention are disclosed in the other dependent claims on the method. The invention is also related to an apparatus for vacuum drying of a material, particularly timber or the like. The primarily characteristic features of the apparatus are presented in the characterizing part of the independent claim relating to the apparatus. Some advantageous embodiments of the apparatus are presented in the appended dependent claims on the apparatus. In the following, the invention will be described in more detail with reference to embodiments shown in the appended drawing. In the drawings, Figs. 1 and 2 show schematics views of alternative embodiments of the apparatus according to the invention and Fig. 3 shows a schematic HS-diagram of the process according to the invention. A vacuum drying process, where the apparatus according to the invention is placed, comprises a drying chamber 1 , in which the material to be dried is placed and closed for the time of the drying process. In the embodiment shown in Figure 1 , the drying chamber 1 is provided with a first part 2 of the cooler structure and possibly with one or several parallel by-pass lines, such as a by-pass tube 15, which are connected by a connecting line 3 to a second part 4 of the cooler structure outside the drying chamber, connected via a valve structure 5 to a unit 6 for producing a vacuum. The vacuum producing unit 6 is used particularly in the beginning of the drying process as well as for controlling the process. Downstream from the cooler structure 2, 4 in the process line, there is a collecting chamber 7 for collecting condensed water and removing it from the process by a pump 8. Two or more compression units 9 are provided in the drying chamber 1 , each consisting of a combination of a compressor 10 and a motor 11 for driving the same. The unit formed by one or several compressors 10 and a cooler structure 2, 3 is provided with one or several valves 12 or 12' for adjusting the level of condensation in different parts of the cooler structure 2, 4. Particularly Figure 2 shows an alternative for the apparatus according to the invention, where the cooler structure 2, 4 is placed outside the drying chamber 1 and a heat transfer circuit 13 is formed in connection with the same on at least part of the heat transfer surface of the first part 2 of the cooler structure. This heat transfer circuit 13 is, in turn, placed partially within the drying chamber 1. As shown in Figures 1 and 2, the drying chamber is also provided with an additional heating circuit 14, e.g. water, electricity, steam or gas. The circuit 14 can also be provided for cooling. The drying process can be adjusted e.g. by valves 12, 12' for adjusting the quantity of heat energy from the steam to be cooled and/or condensed released to the part 2 of the cooler structure in the drying chamber (Fig. 1) or to the part 13a of the heat transfer circuit 13 in the drying chamber (Fig. 2) and on the other hand to the second part 4 of the cooler structure. This adjustment can be made also alternatively with or in addition to the adjustment mentioned above by adjusting the pressure of the compressor 10. When a kinetic compressor is used, the pressure adjustment is preferably made by adjusting its rotational speed. Further, the drying chamber 1 can be provided with various systems, e.g. fans and guide means, for circulating heat in the drying chamber 1 and thus for transferring it into the material to be dried. It is also advantageous to provide optimal thermal insulation of particularly the drying chamber 1 in a manner that the heat energy to be utilized in the drying process, at a suitable high temperature, is not exessively released from the drying process. It is particularly advantageous in the apparatus according to the invention that the compressor with its driving motor 11 , i.e. the compression unit 9 is placed wholly within the drying chamber, whereby the waste heat of both the compressor and the driving motor can be totally used in heating up the drying chamber 1. The compressor is advantageously axial or radial, operating on the kinetic principle. The bearings of the compression unit 9 can have oilless bearings, particularly magnetic bearings, whereby the suspension is accomplished by a magnetic field. Alternatively for lubricated bearings, such as gas or liquid lubricated bearings, steam or liquid can be used for lubrication, preferably by liquefying steam produced in the drying process and/or by an inert gas or liquid which can be mixed into the gases and liquids in the process without interfering the process. The cooler structure, particularly its first part 2, can be constructed of several parts, wherein preferably each part is provided with at least one valve 12 and/or 12' adjusted according to the need for heat transfer. Further, one or several by-pass tubes 15 can be coupled, isolated from the drying chamber 1 (Fig. 1) or extending outside the same (Fig. 2). Thus it is possible to adjust the first part 2 of the cooler structure at different levels of usage. The process described above is still illustrated in Figure 3, where points A to D indicate the phase of the steam at corresponding points A — D-j or D 2 in Figure 1. At point A, the steam exiting the drying chamber 1 is slightly superheated. This point also corresponds to the situation on the suction side of the compression unit 9. At point B, the pressure and temperature of the steam are raised, the steam is further superheated and its heat energy is increased. Between points B to C, the steam releases its heat energy of the superheated range in the cooler structure 2, 4, wherein its temperature is decreased. Between points C to D, the steam is cooled at a constant temperature (i.e. the process is approximately isotermic), releasing its heat energy into the drying chamber 1 , wherein alternatively the substantial enthalpy of the steam available is released inside the drying chamber 1 , wherein the point D-i = D in Fig. 3 or in a manner that a part of the enthalpy of the steam is released outside the drying chamber 1 , wherein the point D 2 = D in Fig. 3. Further in the cooling structure 2, 4 the process follows approximately the isobar, i.e. has a constant pressure. Using the compression unit 9, particularly its pressure level, as well as the valve 12, 12', the operating range and the quantity of heat transfer can be adjusted in the heat transfer process. By circulating the steam of the drying chamber as well as by the speed of the drying process, the quantity of steam superheating and power consumption for drying can be affected. At an ordinary drying speed and at that stage of the process with the highest power consumption, drying can be effected at 1/20 of the power consumption compared with conventional drying. Consequently the total energy consumption of the mill as well as the connected load required by it are remarkably decreased.

Claims: Claims: 1. Method in vacuum drying of a material, particularly timber or the like, wherein - the material to be dried is placed in a drying chamber (1), where a vacuum is produced by a vacuum producing unit (6) and wherein steam produced by the vacuum is discharged from the drying chamber (1), a heat transfer process is conducted using a cooler structure (2, 4) placed in a heat transfer connection with the drying chamber (1) as well as using a compression unit (9) for utilizing the heat energy of the steam in vacuum drying, characterized in that steam is discharged from the drying chamber (1) through the compression unit (9), that the pressure and temperature of the steam are raised by the compression unit (9), and that - the heat energy of the steam, having a pressure and temperature raised in the compression unit, is transferred at least partly to the drying chamber (1) by using the cooler structure (2, 4). 2. Method according to claim 1 , characterized in that the heat transfer process is adjusted by a control device, such as a valve (12, 12') or the like, placed downstream of the cooler structure (2, 4) and upstream of the vacuum producing unit (6), and/or by changing the pressure level of the compression unit (9). 3. Method according to claim 1 or 2, characterized in that a by-pass line (15) is placed at least partly in parallel with the cooler structure (2, 4) and is connected with a control device, such as a valve (12) or the like, for controlling the heat transfer process by directing the steam discharged from the compression unit (9) either to the cooler structure (2, 4), to the by-pass line (15), or to both. 4. Method according to claim 1 , characterized in that the compression unit (9) is placed substantially in the drying chamber (1). 5. Apparatus in vacuum drying of a material, particularly timber or the like, comprising a drying chamber (1), a vacuum producing unit (6) connected to the same, a cooler structure (2, 4) and a compression unit (9), characterized in that the cooler structure (2, 4) and the drying chamber (1) are connected by the compression unit (9), for raising the pressure and temperature of the steam to be discharged from the drying chamber (1) by said compression unit (9), and that the cooler structure (2, 4) is placed at least partly in a heat transfer connection with the drying chamber (1), for transferring the substantial heat energy of the steam, having a pressure and temperature raised in the compession unit (9), to the drying chamber (1). 6. Apparatus according to claim 5, characterized in that the cooler structure (2, 4) is at least partially placed in the drying chamber (1). 7. Apparatus according to claim 5, characterized in that the cooler structure (2, 4) is at least partially coupled as a part of the heat transfer circuit (13), a part (13a) of it being in the drying chamber (1). 8. Apparatus according to claim 5, characterized in that the driving equipment (11) of the compression unit (9) is placed substantially in the drying chamber (1). 9. Apparatus according to claim 5 or 8, characterized in that the compression unit (9) comprises a combination of at least one compressor (10) and driving equipment, particularly a driving motor (11 ), coupled to each. 10. Apparatus according to claim 5, characterized in that a control device, such as at least one valve (12, 12') or the like, is placed in the cooler structure (2, 4). 11. Apparatus according to claim 5, characterized in that the at least one compressor (10) in the compression unit (9) operates on the kinetic principle, wherein by adjusting its rotational speed, the temperature and pressure level of the steam to be supplied to the cooler structure (2, 4) is controlled. 12. Apparatus according to claim 5, characterized in that the bearings of the compression unit (9) are arranged to be lubricated by steam produced in the drying process, in its liquefied phase, by a liquid, and/or by an inert gas, which can be mixed into the gases or liquids in the process without interfering the process. 13. Apparatus according to claim 5, characterized in that the bearings of the compression unit (9) are arranged by magnetic suspension bearings. 14. Apparatus according to claim 5, characterized in that the compression unit (9) is placed in heat transfer connection with the drying chamber (1), preferably at least partially within the drying chamber (1). 15. Apparatus according to claim 5, characterized in that a supplementary heating and/or cooling circuit (14) is placed within the drying chamber (1). 16. Apparatus according to claim 5, characterized in that the cooler structure (2, 4) has two parts, that the first part (2) is provided in the drying chamber (1) and the second part (4) is provided outside the drying chamber, and that a control device (12), such as a valve or the like, is placed between the first (2) and the second (4) parts.

Inventors: HELEVIRTA KAUKO, HELEVIRTA, KAUKO
Applicants: HELEVIRTA KAUKO, HIGH SPEED TECH LTD OY, HELEVIRTA, KAUKO, HIGH SPEED TECH OY LTD.
Application year: 1995
Main classification: F26B5
IPC codes: F26B3, F26B5, F26B9, F26B23