MARKING BRAKE LININGS

Abstract: The present invention relates to marking friction linings for drum brakes or for single-block brake pads in which the friction lining and the support member are made together by moulding a single material. According to the invention, the back (5) of the friction lining or the back (5) of the single-block brake pad (1) is provided with an insert (6) that is not oxidisable and that withstands a temperature of greater than 200 DEG C, the insert (6) having a surface (6a) that is visible outside the lining or the pad (1) and that is suitable for acting as a medium to carry indelible information. Advantageously, the insert (6) is in the form of a tongue (7), that projects towards the top of the brake calliper.

Description: Marking Brake Lininαs The present invention relates to indelibly marking brake linings for drum brakes or for disk brakes. At present, friction linings for drum brakes are marked either by ink jet marking directly on the lining or on a colour background previously deposited on the lining, or by marking using a transfer, or else by indentation by pressing a punch against the lining, in which case if it is desired for the marking to be coloured, a colour deposit film may be placed between the punch and the brake lining. Marking is performed either on the edge of the brake lining or else on its concave back face which is subsequently in contact with the brake lining support member in the calliper of the drum brake. Such marking serves to identify a new friction lining, but it cannot guarantee that a friction lining will continue to be identifiable throughout its lifetime, and in particular it cannot guarantee that the origin of a used lining can be determined. The present invention also relates to marking single-block brake pads which do not include a metal support member on which the friction lining is secured. FR-A-2,4 1,100 relates to such a brake pad made by moulding a preform for the support member out of organic material and a preform for the brake lining, and in which a metal reinforcing member is incorporated in the support member. That document represents the state of the art closest to the present invention. However, in that document the function of the reinforcing member is to stiffen the support member which is made or organic material. The object of the present invention is to provide a unique, unfalsifiable identification for a friction brake lining, or for a single-block brake pad, which identification lasts throughout the lifetime of the lining or pad, including after a possible accident. According to the invention, this object is achieved by the fact that the friction lining includes, in an unused portion thereof, an insert that is not oxidisable and that withstands temperatures greater than 200°C, said insert having a surface that is visible from outside the pad and that is suitable for serving as a medium for carrying indelible information. With a single-block brake pad, the insert is located in the rear portion of the pad which performs the support member or backplate function. The insert is then advantageously in the form of a tongue located on the back of the brake pad and projecting towards the top of the brake calliper. The tongue enables the pad to be extracted when worn out. A particularly preferred insert material is stainless steel, although other materials such as brass may be used. Other advantages and characteristics of the invention will be apparent from the following description given by way of example with reference to the accompanying drawings, in which: Figure 1 is a perspective view of a single-block pad for a disk brake and fitted with an insert of the invention, Figure 2 is a view of the friction face of the brake pad of Figure 1, Figure 3 is an end view of the Figure 1 brake pad, Figure 4 is a plan view of the Figure 1 brake pad, Figure 5 shows a method of positioning inserts on a trough-shaped preform, Figure 6 shows another method of positioning inserts on a friction lining preform, Figure 7 shows a variant of the Figure 5 method; and Figures 8 and 9 show a method of fixing an insert on a friction lining for a drum brake while said lining is being machined. Figures 1 to 4 show a single-block brake pad 1 made by moulding material in the form of a uniform powder mixture, the pad has a friction front face 2 designed to co-operate with a rotary part forming a portion of a brake, and a rear face 3 co-operating with a calliper. The front portion 4 of the pad 1 acts as a brake lining that is worn down by the rotary part, while the rear portion 5 acts as a support member co-operating with the calliper to take up the braking torque. A stainless steel insert 6 is secured to the rear portion 5 of the pad 1. The insert 6 has a surface 6a that is visible outside the pad 1 and on which it is possible to engrave indelible information making the pad 1 traceable even in the event of the front portion 4 that forms the brake lining being worn away. In the embodiment of Figures 1 to 4, the insert 6 is in the form of a thin, narrow strip having a portion locating in the rear portion 5 and having its remainder in the form of a tongue 7 that projects upwards in the brake calliper and that enables the brake pad 1 to be extracted when worn. The tongue 7 can be used to carry information enabling the pad to be uniquely identified. The insert 6 may be flush with the surface of the pad 1 or it may be set into a recess in the pad. What matters is that the insert always has a surface 6a that is visible from the outside of the pad 1. The insert 6 may be installed during a preforming operation that precedes the final moulding operation, or else during the operation of moulding the lining, or indeed during the final operation of machining the lining. If it is installed during the preforming operation, the insert may be applied manually on the friction lining preform or on the single-block pad preform, or it may be applied automatically by the piston of the preforming press. When the preforms 10 are trough-shaped, it is possible to use a mask 11 that is trough-shaped and that has openings 12 for positioning inserts 6 in such a manner that after moulding and cutting into individual linings, each lining has its own insert 6, as can be seen in Figure 5. The inserts 6 may also be pre- stuck on a sheet 13 that is placed in the preforming mould 14 after the friction substance has been placed therein, as shown in Figure 6. Instead of using separate inserts 6, it is possible to use a continuous strip 15 that is narrow and thin and that runs along one of the generator lines of the trough-shaped preform 10 (Figure 7), said strip having the same length as the trough, with the strip 15 being etched in such a manner that after the trough 10 has been moulded and cut up into a plurality of brake linings, each lining carries the necessary information. When the inserts 6 are installed during moulding of the friction lining preform, it is possible to slide a sheet between the preform and the mould, said sheet having the inserts 6 pre- positioned thereon. When moulding is completed, the sheet is withdrawn and the inserts remain in the lining. When the brake pad constitutes a single block that is made by moulding a powder mixture of friction material, it is possible to place the insert in the bottom of the mould or on the active face of the moulding piston. Finally, the insert may be fixed on the friction lining during final machining of the lining. As can be seen in Figure 8, the insert 6 may be a force-fit in the bottom of a blind hole 20 of dimensions that make it impossible to remove the insert. It is possible to install an insert 6 in the form of a washer in a pre¬ existing hole 21, the insert being a force-fit therein and coming to rest against a bearing surface 22 for a rivet head for which the hole 21 is, in fact, provided. This embodiment is shown in Figure 9.

Claims: CIAIHS 1. A brake lining for a vehicle drum or disk brake, of the type including a friction lining that is designed to co¬ operate with a rotary part of the brake and to co-operate with a brake calliper for taking up braking torque, characterised by the fact that the friction lining includes, in an unused portion thereof, an insert (6) that is not oxidisable and that withstand temperatures greater than 200°C, said insert (6) having a surface (6a) that is visible from outside the pad and that is suitable for serving as a medium for carrying indelible information. 2. A brake pad for a vehicle brake, the pad being of the type comprising a friction lining (6) designed to co-operate with a rotary part of the brake, and a support member (5) designed to co-operate with a brake calliper for taking up braking torque, the pad being characterised by the fact that the friction lining (4) and the support member (5) are formed together by moulding, and by the fact that the support member (5) includes an insert (6) that is not oxidisable and that withstands temperatures greater than 200°C, said insert (6) having a surface (6a) that is visible from outside the pad and that is suitable for serving as a medium for carrying indelible information. 3. A pad according to claim 2, characterised by the fact that the insert (6) has a tongue (7) located on the back of said pad (1) and projecting towards the top of the brake calliper. 4. A brake lining or brake pad according to any preceding claim, characterised in that the insert (6) is of stainless steel.

Inventors: CARON JEAN-PIERRE NICHOLAS, KAZURO JEAN M, CARON, JEAN-PIERRE, NICHOLAS, KAZURO, JEAN, M.
Applicants: CARON JEAN PIERRE NICHOLAS, FERODO ABEX SA, KAZURO JEAN M, T & N PLC, CARON, JEAN-PIERRE, NICHOLAS, FERODO ABEX S.A., KAZURO, JEAN, M.
Application year: 1995
Main classification: F16D65
IPC codes: F16D65, F16D69, G09F3, G09F21