PRESSURE CONVERTER

Abstract: Pressure amplifier for mounting above the drill bit at the lower end of a drill pipe for generating an increased fluid pressure in a drilling fluid flow, for example for obtaining an increased drilling effect. A reciprocating piston (6) in a cylinder (1, 2, 3) at one side (low pressure side) is designed with a large piston area (11), a first, opposite piston area (13) and a second, opposite and relatively small piston area (12) which generates an increased pressure. The valve means (4A-B) control drilling fluid flows to and from the piston. Beyond one end (2) of the cylinder (1, 2, 3) there is provided a control valve (9) with a slide (8) and an accompanying slide rod (8A) for moving the slide in the control valve. The slide rod (8A) cooperates (6A-C) with the piston (6) for repositioning the slide (8) at two end positions of the piston. The control valve (9) communicates with an actuator cylinder (19) for moving said valve means under the influence of drilling fluid pressure applied from the control valve (8).

Description: PRESSURE CONVERTER This invention relates to an improved design of a pressure amplifier or converter for mounting above the drill bit at the lower end of a drill pip<-- for deep drilling, in particular for oil and gas, and for generating an increased fluid pressure by utilizing energy in a drilling fluid flow downwards through the drill string and the drill pipe. This may be, inter alia, for the purpose of obtaining an enhanced drilling effect, preferably by means of one or more high pressure jets adapted to have a cutting effect in the surrounding rock. The invention can be regarded as a further development and improvement of structures being described in Norwegian Patent Specifications Nos. 169.088, 171.322, 171.323 and 171.325. Norwegian Patent 171.323 is particularly directed to a valve assembly for this type of pressure converters, which advantageously can be replaceά by new and improved designs to be described in the following description. This new designs involve, inter alia, less wear of vital valve parts and besides better reliability and safety under the extreme conditions that the structures are subjected to in actual practice. As in the pressure converters according the above mentioned Norwegian Patent Specifications, the present invention takes its starting point in an arrangement comprising a reciprocating piston having a pressure stroke and a return stroke between opposite end positions in a cylinder, and being at one side (low pressure side) provided with a relatively large piston srea which during the pressure stroke is subjected to the drilling fluid pressure in the drill pipe, a first opposite area and a second, opposite and relatively small piston area which during the pressure stroke generates an increased pressure in a smaller portion (high pressure side) of the drilling fluid flow, valve means for controlling drilling fluid flows to and from the piston, a channel for connecting a space in front of the first, opposite piston area to tr-e annulus outside the drill pipe at least during the pressure stroke, a second channel with a check valve, connecting said high pressure side to a high pressure channel leading forward to the drill bit, and at least one additional channel being adapted to connect the low pressure side to the annulus outside the drill pipe during the return stroke. What is novel and specific in the pressure converter according to the invention in the first place consists therein that beyond one end of the cylinder there is provided a control valve with a ./lide member and an associated slide rod for moving the slide member in the control valve, the axis of which is parallel to the axis of the piston, that the slide rod cooperates with the piston for repositioning the slide member at the two end positions of the piston, and that the control alve communicates with the drill pipe, with the annulus and with a hydraulic actuator for moving at least one valve body which is incorporated in said valve means, under the influence of drilling fluid pressure supplied from the control valve. In the following description, the new structural solutions according to the invention as well as additional advantages and specific features thereof, will be more closely explained with reference to the drawings, wherein: Fig. 1 in longitudinal secti- al view shows a first embodiment of a pressure converter according to the invention, with the piston in an upper end position, fig. 2 shows a cross-sectional view along lines II- II in fig. 1, fig. 3 shows a sectional view similar to fig. 1, but with the piston in its lower end position, fig. 4 shows a cross-section along the line IV-IV in fig. 1, fig. 5 shows a second embodinent of the pressure converter according to the invention, in a similar sectional view as fig. 1, and fig. 6 schematically shows a group of pressure converters based upon an upper pressure converter according t-o the embodiment in figs. 1-4, coupled to other pressure converters which have a simplified design. Since the present pressure converter as far as the main features thereof are concerned, except for the valve arrangement, is closely related to corresponding structures according to the above mentioned Norwegian Patent Specifications, it seems to be sufficient here just to include a short discussion of these main features and functions. As in the previously proposed designs, the embodiments of fig. 1 comprises a generally cylindrical housing l, 2 and 3 adapted to accomodate the piston 6. This has three active piston are s, i.e. and upper relatively large piston area 11, a first opposite piston area 13 and a second opposide and relatively small piston area 12 at the lower end of piston member 6. This is adapted to be freely movable axially under the influence of varying drilling fluid pressure on the respective piston areas. The space or volume in front of piston area 11, can be designated low pressure space, whereas the volum in front of piston area 12 correspondingly can be denoted high pressure space. This latter space is connected through a channel 15A with a check valve 15, to a header cnannel 16 for the resulting drilling fluid flow at an increased pressure. Channel 16 runs through the whole longitudinal direction of the housing, i.e. the cylinder wall l, for the purpose of interconnecting several such pressure converter units into a group, as will be discussed below with reference to fig. 6. The valve arrangement according to the invention in the embodiment shown in figs. 1-4, comprises two rotatable valve bodies 4A and 4B each provided with respective through-flow openings 4A1, 4A2 and 4B1, 4B2. These valve bodies are provided ir: the cylinder wall I and diametrically opposite to one another. Valve bodies 4A and 4B are adapted to be moved from open to closed position of the openings 4A1, 4A2, 4B1 and 4B2 respectively. In fig. 1 (and fig. 2) there is accordingly a free opening for flow through the valve balls 4B1 and 4A2, whereas the other two are closed. A control and actuator device for bringing about the above re- positioning movements of the valve bodies 4A and 4B, will be explained more closely below. At this point, a short discussion of the main function of the pressure converter shall be given. Starting from the situation in fig. 1 where piston 6 is in the upper position and valve ball 4B1 admits drilling fluid to the upper side of the piston through the inlet channel 11B, piston 6 will be urged downwards. Fluid being present in front of piston area 13 at the underside of piston 6, thereby will flow out through channel 13A with the open valve ball 4A2 to the annulus 50 between the drill string or the cylinder wall 1 and the casing (not shown) . Thus, piston 6 will be driven downvards to its bottom position as shown in fig. 3. In order to obtain a return stroke of the piston, the valve arrangement is reset to the position shown in fig. 3, where there is opened for flow out to the outlet channel 11A. Outside the cylinder end wall at the low pressure side as shown in fig. 1 there is provided a control valve 9 with an associated slide member 8 having a slide rod 8A. This extends through the wall 2 and into a bore 6A in piston 6. The bottom of the bore is denoted 6B. Adjacent to the upper end of the bore there is provided ?.n abutment element 6C for cooperation with an end piece or first entrainer element 8C at the lower end of slide rod 8A, whereas a second entjainer element 8D is located at an upper portion of rod 8. As will appear from the following description, the mutual axial spacing between both entrainer elements 8C and 8D should be approximately equal to or a little smaller than the stroke of the piston 6. Thus in the position shown in fig. l, slide member 8 has been displaced upwards to an upper position in control valve 9, this being due to the fact that abutment element 6C in bore 6A has engaged entrainer element 8D during the terminating portion of the upward movement of piston 6. Control valve 9, which has various inlets and outlets 9A-9F, in cooperation with the movement of slide member 8 serves to control drilling fluid flows for the purpose of the above mentioned repositioning or movement of the valve means. Then reference is made to fig. 4. Fig. 4 shows an actuator cylinder 19 having a transverse orientation with respect to the central longitudinal axis corresponding to bore 6A in piston 6 in fig. 1. It is to be noted in this connection that for simplicity fig. 1 does not show the actuator cylinder 19, whereas fig. 4 on its part only shows a portion of control valve 9. A transmission mechanism for converting the linear movements of a through-running slide rod 19T in the actuator cylinder 19, to said rotary movement of the valve bodies 4A and 4B, according to fig. 4 comprises a chain element 21 engaging two gear wheels 14A and 14 r . keyed to the top of either valve body 4A and 4B (see fig. 1) . The two ends of chain element 21 are attached each to one end of the actuator slide rod 19T. Upon establishing a pressure difference between the two sides of the actuator piston 19S in cylinder 19, the slide rod 19T will provide for rotation of gear wheels 19A and 19B with the associated valve bodies. It is obvious that the specific transmission mechanism being illustrated in particular in fig. 4, can be modified in several ways, for example by replacing the chain element by a string or belt-like element, pulleys or the like without any toothing, could replace the wheels 14A and 14B. Another possibility would be to replace the gear wheels by simple arms and chain elements 21 by articulated links which would have to be pivotally connected to slide rod 19T and these arms respectively. For tr.-e desired control of drilling fluid flows and displacement of the actuator piston 19S with accompanying repositioning of valve bodies 4A and 4B, the respective inlets and outlets 9C-9F in control valve 9 in fig. l, are connected to correspondingly designated inlets and outlets 19C, 19D, 19E and 19F in actuator cylinder 19 in fig. 4. Thus 9D in fig. 1 is connected to l . O in fig. 4 and so forth. Besides in fig. 4 there are shown supply pipes or channels 50B and 10A being respectively in communication with the annulus 50 and with one of the longitudinal passages IA being incorporated in the total flow cross- section for supplying drilling fluid under pressure from above through the drill pipe and the pressure converter concerned. Pipe 10A leads to inlet 9A in control valve 9 in fig. 1, whereas pipe 50B leads to the opening 9B in the control valve. As a result of the connections explained here, control valve 9 will provide for the desired piston movement in actuator cylinder 19 so that the valve means is repositioned depending upon and coordinated with the reciprocating movement of piston 6. In the embodiment of figs. 1-4, where there are provided valve balls both for inlets and outlets at either side of th main piston areas or surfaces 11-13, each valve body 4A and 4B has a longitudinal extension in parallel with the axis ot piston 6, corresponding at least to the stroke of the piston. Their dimensional relationships are determined by the need for supplying drilling fluid under pressure onto piston area 11 during the pressure stroke, and onto piston area 13 during the return stroke, respectively. Fig. 3 shows the situation wher piston 6 assumes a bottom position, from which a return stroke shall be initiated when slide member 8B has been pulled down to its lower position and via the actuator cylinder has re-set valve bodies 4A and 4B to the positions shown in fig. 3. Here drilling fluid pressure will enter through valve ball 4B2 and channel 13B for acting on piston area 13, whereas the space above piston area 11 throυgh valve ball 4A1 and channel 11A permits discharge of drilling fluid to annulus 50, which has a substantially lower pressure. Fig. 5 shows another embodiment, wherein each valve body has only one valve ball, i.e. ball 24A and 24B respectively, each having associated gear wheels 34A and 34B respective?..y, for valve movement quice in analogy to what is described with reference to the preceeding figs. 1-4. Thus, in fig. 5 there is provided a c ntrcl valve 29 with a slide member 28 the function of which is the same as with respect to control valve 9 and slide member 8 in fig. 1. Accordingly in the embodiment of fig. 5 there is no valve function controlling in-flow or out -flow from the volume in front of piston area 13, since this volume via a channel 33 communicates directly with the annulus 50 during all movement stages of piston 6. This is per se a solution being also previously described, inter alia in Norwegian patent 169.088. As in the previous design the solution of fig. 5 can also comprise a return compression spring adapted to exert a pushing force against piston area 13. Also with respect to the v<>lve and actuator device the present invention can comprise embodiments having other structural features than those discussed above with reference to the drawings. Thus, for example the valve means or arrangement can be based on a plate-shaped, rotatable valve body as shown, intev alia, in the patent specification just referred to. Instead of an actuator cylinder with a linear movement as shown and described herein, al^o other forms of hydraulic actuators can be contemplated, being controlled by a control valve as described. As the previously known designs, in particular as described in Norwegian patent specifications Nos. 169.088 and 171.325, a pressure converter according to the present invention can be incorporated in a group of pressure converters for generating a resulting, larger drilling fluid flow at the desired, increased pressure. Fig. 6 shows such a pressure converter group, wherein an upper pressure converter JO is illustrated in the orm of the same pressure converter embodiment as in figs. 1-4. Moreover in fig. 6 there is scnematically shown two further pressure converters 20 and 30, which possibly can be followed by still further pressure converters below them, all being provided with valve bodies with inter-connections in the whole longitudinal direction of the group, so that valve bodies 4A and 4B in the uppermost pressure converter 10, drive the whole series of valve bodies below, such as valve bodies 64A and 64B in pressure converter 4 and valve 66A and 66B in pressure converter 30. These further pressure converters, for example 20 and 30, therefore can be of a simplified design without any specific means for bringing about the re¬ setting movement of their valves. As in the previously described pressure converter groups the pressure converters 10, ?. , 30 and so forth as illustrated here, are aligned along a common longitudinal axis 70, with a common, through-running high pressure header channel 16 and with the respective valve bodies axially aligned in relation to each other. For inter-connecting the two strings of valve bodies shown, there are provided drive axels 6A, B, ... 60G with associated axle couplings as shown for example at 60X between pressure converter 10 and pressure converter 20. For equalizing pressure impulses in the total resulting high pressure flow in header cht-nneJ 16, it may be an advantage to arrange the valve bodies in the pressure converter with angular orientations being alternately opposite, as will appear from the valve positions being indicated for the respective valve bodies in pressure converters 10, 20 and 30 in fig. 6.

Claims: C l a i m s 1. Pressure converter for mounting above the drill bit at the lower end of a drill pipe for deep drilling, in particular for oil and gas, and for generating an increased fluid pressure by utilizing energy in a drilling fluid flow downwards through the drill string and the drill pipe, comprising a reciprocating piston (6) having a pressure stroke and a return stroke between opposite end positions in a cylinder (1,2,3), and being at one side (low pressure side) provided with a relatively large piston area (11) which during the pressure stroke is subjected to the drilling fluid pressure in the drill pipe, a first opposite piston area (13) and a second, opposite and relatively small piston area (12) which during the pressure stroke generates an increased pressure in a smaller ,-ortion (high pressure side) of the drilling fluid flow, valve means (4A-B) for controlling drilling fluid flow to and from the piston, a channel (1L.- for connecting a spaco: in front of said first, opposite piston area (13) to the annulus (50) outside the drill pipe at least during the pressure stroke, a second channel (15A) with a check valve (15^ , connecting said high pressure side to a high pressure channel (16) leading forward to the drill bit, and at least one additional channel (11A) being adapted to connect the low pressure side to the annulus (50) outside the drill pipe during the return stroke, c h a r a c t e r i z e d in that beyond one end (2) of the cylinder (.,2,3) there is provided .-. control valve (9,29) with a slide member (8,28) and an associated slide rod (8A,28A) for moving said slide pemoer in the control valve, the axis of which is parallel to the axis of the piston, that said slide rod (8A,28A) cooperates (6A-C) with the piston (6) for re-positioning the slide member (8,28) at the two end positions of the piston (fig.l and fig.3 respectively), and that said control valve (9,29) communicated (10A) with the drill pipe, with the annulus (50) and with a hydraulic actuator (19) for moving at least one valve tody (4A-B, 24A-B) being incorporated in said valve means, under the influence of drilling fluid pressure 2. Pressure converter according tc claim 1, c h a r a c t e r i z e d in that said end (2) of the cylinder (1,2,3) corresponds to said low pressure side. 3. Pressure converter according tc claim 1 or 2, c h a r a c t e r i z e d in that said piston (6) has an axial bore (6A) for the slide rod (8A,28A), that the slide rod (8A,28A) has entrainer elements (8C-D,28C-D) at a mutual axial spacing being somewhat smaller than the stroke of said piston (6) , for cooperation with an abutment element (6C) in said bore '6A) . 4. Pressure converter according to claim 1, 2 or 3, c h a r a c t e r i z e d in thac said hydraulic actuator is an actuator cylinder (19) having a transverse orientation in relation to the axis of said piston (6) , and that there is provided a transmission mechanism (21, 14A-B) for converting the linear movement of the slide rod (19T) in the said actuator cylinder (19), into rotary movement of said valve body or bodies (4A-B,24A-B) . 5. Pressure converter according to claim 4, c h a r a t e r i z e d in that said transmission mechanism comprises a belt or chain-like element (21) being connected to at least one end of sail actuator slide rod (19T) and being at least in part engaged around the circumference of a pulley or gear wheel (14A-B,34A-B) which is rotationally connected to a valve body (4A-B,24A-B) . 6. Pressure converter according to any one of claims 1-5, c h a r a c e r i z e d by the pro/ision of two separate valve bodies (4A-B,24A-B) being preferrably located in the cylinder wall (1) diametrically opposed to each other in relation to the axis of said pis on (6) . 7. Pressure converter according to claim 4,5 or 6, c h a r a c t e r i z e d in that each valve body (4A-B,24A- B) comprises at least one valve ball (4A1,4B1) adapted to be rotated approximately 90° between an open and a closed osition. 8. Pressure converter according to any one of claims 1-7, c h a r a c t e r i z e d in that e.ich valve body (4A-B) has a longitudinal extension in parallel with the axis of said piston (6) , corresponding at least to the stroke of the piston. 9. Pressure converter group comprising two or more pressure converters (10, 20,30) for mounting above the drill bit at the lower end of a drill pipe for deep drilling, in particular for oil and gas, and for generating an increased fluid pressure by utilizing energy in a drilling fluid flow downwards through the drill string ind the drill pipe, for the purpose of obtaining and enhanced drilling effect, preferrably by means of one or more high pressure jets adapted to have a cutting effect in a surrounding rock, wherein at least one of the pressure converters (10) is a pressure converter according to any one of claims 4-8, and said high pressure channel (16) runs continuously through all pressure converters in the grou , c h a r a c t e r i z e d in that through-running drive axles (60A-G) and associated couplings (60C) transfer the rotary movements from the valve body or bodies (4A-B) in said one pressure converter (10) to similar valve bodies (64A-B,66A-B) in the other pressure converters (20,30) in the group, these other pressure converters having a simplified design without a separate control valve and actuator cylinder. 10. Pressure converter group accoruing to claim 9, c h a r a c t e r i z e d in that said valve bodies (64A- B,66A-B) in said pressure converters (10,20,30) have alternate, mutual angular displacements of preferrably 90°, about a common longitudinal axis for equalizing the resulting pressure inpulses in the high pressure channel (16).

Inventors: NILSEN NILS INGE, NILSEN, NILS, INGE
Applicants: NILSEN NILS INGE, NORSKE STATS OLJESELSKAP, DEN NORSKE STATS OLJESELSKAP A.S, NILSEN, NILS, INGE
Application year: 1995
Main classification: E21B7
IPC codes: E21B7, E21B21