METHOD AND APPARATUS FOR COOLING A PRODUCT USING A CONDENSED GAS

Abstract: A method of chilling, cooling or likewise refrigerating a product with the aid of the cold content of a condensed gas, wherein the product, preferably in a gas or liquid state, is caused to pass at least one product-cooling heat-exchanger. According to the invention, the condensed gas is vaporized in at least one evaporation heat-exchanger and the vaporized gas is delivered to the product-cooling heat-exchanger for cooling the product therein. The gas heated by the product in the product-cooling heat-exchanger is then returned to the evaporation heat-exchanger for vaporization of the condensed gas therein. The invention also relates to an arrangement for use in carrying out the method.

Description: METHOD AND APPARATUS FOR COOLING A PRODUCT USING A CONDENSED GAS. The present invention relates to a method of cooling, chilling or refrigerating a product vvith the aid of the cold content of a condensed gas, referred to hereinaf¬ ter as cooling, wherein the product is caused to pass through at least one product cooling heat-exchanger, preferably in a gas or liquid state. The invention also re¬ lates to an arrangement for use when carrying out the method. Many large gas consumers have the gas delivered in a condensed state. When the gas is to be used, the gas is normally vapourized in an air evaporator. The use of an air evaporator results in the loss of the cold content of the condensed gas. In order to be able to recover the cold that is at present lost in this way, there is needed flexible and inexpensive equipment which can be used for cooling a num¬ ber of different products, preferably in a gas or liquid state, without the products being frozen. Neither should the equipment used require separate drive means, such as pumps or fans, or other energy consuming units, since ail supplied energy that must be chilled off contributes to increasing the cooling losses. The equipment shall also be able to operate without the use of an additional heat transfer medium of low freezing point that is cooled by the condensed gas and in turn cools the product, since such means requires the use of a pump or like device which supplies energy to the heat transfer device and therewith reduces the cold content thereof. The main object of the present invention is to provide a method and an ar¬ rangement for utilizing the cold content of condensed gas highly efficiently with the aid of simple and inexpensive standard components which do not require the use of pumps, fans or other energy supplying equipment and which wiil eliminate the risk of the product to be cooled being frozen. The invention is based on ihe understanding that this object can be achieved by cooling the product with the aid of the cold gas that is obtained when vapourizing, or evaporating, the condensed gas, and by using the gas heated in the cooling process to effectively vapourize the condensed gas, and by vapourizing the condensed gas and cooling the product in separate heat-exchangers of standard type. Naturally, one requirement of the invention is that the temperature of the product to be cooled lies above the boiling point of the condensed gas used. According to the present invention, the particular characteristics of a method of the kind defined in the first paragraph reside in vapourizing the condensed gas in at least one evaporation heat-exchanger, delivering the evaporated or vapourized gas to the product cooling heat-exchanger to cool the product therein, and by re¬ turning the gas heated by the product in the product cooling heat-exchanger back to the evaporator heat-exchanger to vapourize the condensed gas therein. Thus, according to the invention, product cooling is achieved with the aid of the condensed gas after the gas has been vapourized, while also using the gas as a heat transfer medium. The risk of the product becoming frozen is minimized by virtue of the fact that the condensed gas does not come into direct contact with the product. Furthermore, as the vapourized gas merely cools the product indirectly, through the medium of the partition walls in the heat-exchanger, the gas and the product never come into contact with one another. The heat-exchanger used is conveniently comprised of standard components of co-flow, contraflow or cross-flow type. As a result of the separate components, the components may in themselves be optimized to achieve an effective process, which as a result of the use of stan- dard components can be achieved at low cost. For the purpose of further improving the recovery of the cold content of the condensed gas, the product is cooled suitably in at least two series-connected product-cooling heat-exchangers, wherein the gas vapourized in the evaporation heat-exchanger is delivered to one of said heat-exchangers as the cooling medium, or refrigerant, and the gas which is used to vapourize the gas in the evaporation heat-exchanger and which is now cold is delivered as a cooling medium to the other of said series-connected heat-exchangers. This method therewith enables cold to be recovered from the gas returned to the evaporation heat-exchanger. In order to ensure that the heat content of the gas delivered to the evapora- tion heat-exchanger is sufficient to completely vapourize the condensed gas therein, even after cooling products to low temperatures, it may be ensured that a larger mass flow will pass on the hot side of the evaporation heat-exchanger than on the cold side thereof. The condensed gas is preferably divided between two or more evaporation heat-exchangers and the gas vapourized therein is delivered commonly to one of the product-cooling heat-exchangers, wherein the gas heated therein is returned to said one evaporation heat-exchanger to vapourize that part of the condensed gas that passes therethrough, wherein the thus chilled or cooled gas is delivered to the other of said product-cooling heat-exchangers, and wherein the gas heated therein is returned to the other of said evaporation heat-exchangers to vapourize that part of the condensed gas that passes therethrough. In the case of a particularly preferred embodiment of the aforedescribed process which uses two evaporation heat-exchangers, the product is cooled in three series-connected product-cooling heat-exchangers, wherein the gas which is cooled by vapourization of the condensed gas and returned to said other evapora¬ tion heat-exchanger is delivered to the additional product-cooling heat-exchanger. This embodiment enables the use of the cold content of the gas that is returned to the other evaporation heat-exchanger. According to the invention, it is preferred generally to always use one more product-cooling heat-exchanger than the number of evaporation heat-exchangers. The condensed gas may be nitrogen, argon, oxygen, carbon dioxide or natural gas, for instance. The main characteristic features of an arrangement for use when carrying out the method are evident from the following apparatus Claims. The invention will now be described in more detail with reference to exempli¬ fying embodiments thereof and aiso with reference to the accompanying drawings. Fig. 1 is a principle diagram of an inventive arrangement which includes a produci-cooling heat-exchanger and a condensed-gas evaporation heat-exchanger. Fig. 2 illustrates an embodiment which includes two product-cooling heat- exchangers and one evaporation heat-exchanger. Fig. 3 illustrates another embodiment which includes two product-cooling heat-exchangers and two evaporation heat-exchangers. Fig. 4 illustrates a preferred embodiment of an inventive arrangement which includes three product-cooling heat-exchangers and two evaporation heat- exchangers, with the product-cooling heat-exchangers coupled in "co-flow" as seen in the flow direction of the product. Fig. 5 illustrates an embodiment corresponding to the Fig. 4 embodiment, but in which the product-cooling heat-exchangers are coupled in "contraflow". Shown in Fig. 1 is a product-cooling heat-exchanger 20 and a condensed- gas vapourizing heat-exchanger 30. Both heat-exchangers are of a standard type and operate with indirect heat transference between the cold and the hot (warm) medium, i.e. there is no direct contact between the medium. The heat-exchangers may be of the co-flow, contraflow or cross-flow type. The product to be chilled, cooled or likewise refrigerated is delivered, suita- bly in a liquid or gaseous state, to the heat-exchanger 20 through a conduit 1 , wherein the cooled product leaves the heat-exchanger through a conduit 2. The cooling medium, or refrigerant, which according to the invention is comprised of a vapourized gas of lower boiling point than the temperature of the product, is deliv¬ ered to the heat-exchanger 20 through a conduit 3 and departs through a conduit 4. The vapourized gas in the conduit 3 is obtained from the evaporation heat- exchanger 30, to which condensed gas, e.g. liquid nitrogen, is delivered through a conduit 5. The condensed gas is vapourized in the heat-exchanger 30, by returning to the heat-exchanger 30, through the conduit 4, the gas that is heated when cool¬ ing the product in the heat-exchanger 20, whereafter the gas is discharged through the conduit 6. In the aforedescribed arrangement, a product is cooled indirectly by means of the cold content of a condensed gas, with insignificant risk of the product being frozen and without using a separate heat transfer device and pump or fan means to this end. This is achieved by using the gas that has been vapourized from the con- densed gas as a heat transfer medium, which is driven around the system by an overpressure generated in the input conduit. An important advantage gained with this arrangement is that cooling of the product and vapourization of the gas take place in two separate heat-exchangers, which may be of very simple and inexpensive standard design and each of which can be optimized to provide the best possible result. The arrangement thus requires no specially manufactured components and can be constructed entirely from com¬ mercially available standard components. With the intention of illustrating the function of the arrangement, there is given in Table 1 , Appendix 1 , by way of example, those measurement values ob¬ tained with data simulation at the measuring points marked in the Figure, wherein the product is assumed to be water having a temperature of 40°C and the con¬ densed gas is assumed to be liquid nitrogen having a temperature of -169°C, in the illustrated case. Fig. 2 illustrates an embodiment in which there is also recovered part of the cold content in the gas which is used to vapourize gas in the heat-exchanger 30 and which is therewith cooled in the process, this cooled gas leaving the heat- exchanger through the conduit 6. To this end, a further product-cooling heat- exchanger 21 is connected in series with the heat-exchanger 20 and the cooled or chilled gas is delivered to said heat-exchanger through the conduit 6. The product is thus further cooled in the further product-cooling heat-exchanger before being discharged through the conduit 7. The gas used to cool the product in the heat- exchanger 21 leaves the heat-exchanger through the conduit 8. The cold content of the condensed gas originally delivered is used more effectively in this latter embodiment, as will be evident from the data simulated values set forth in Table 2, Appendix 1 , this data relating to a circuit arrangement according to Fig. 2. Naturally, the positions of the heat-exchangers 20 and 21 in the circuit may be reversed if so desired, so that the product will first be delivered to the heat-exchanger 21 and thereafter to the heat-exchanger 20. In order for the arrangement to function according to calculations, it is nec¬ essary to achieve complete evaporation, or vapourization, of the condensed gas delivered to the evaporation heat-exchanger. In order to achieve complete vapouri¬ zation, it is necessary for the gas that is delivered to the evaporation heat- exchanger 30 from the product-cooling heat-exchanger 20 to contain sufficient heat to this end. This can be ensured, even when cooling a product which has a relative¬ ly low input temperature, by causing the mass flow on the hot side of the heat- exchanger 30 to be larger than the mass flow which passes on the cold side of said heat-exchanger. This enables the heat quantity to be adapted in accordance with the heat required to achieve complete vapourization, even at low temperatures. As illustrated in Fig. 3, the condensed gas entering the conduit 5 may ac¬ cordingly be divided into two subflows, each being vapourized in a respective evaporation heat-exchanger 30 and 31. The vapourized gas subflows are delivered through respective conduits 9 and 10 to the common conduit 3 which, as in the earlier described embodiments, delivers the total flow to the heat-exchanger 20. After being heated in the heat-exchanger 20, the total gas flow is then returned to the evaporation heat-exchanger 30 through the conduit 4, in which heat-exchanger 30 only half of the total amount of condensed gas delivered through the conduit 5 shall be vapourized, for instance. Thus, the gas flow on the hot side of the heat- exchanger will be twice as large as the flow on the cold side thereof. The gas flow chilled in the heat-exchanger 30 then passes to the aforesaid further product- cooling heat-exchanger 21 , in which it is heated and then returned to the further evaporation heat-exchanger 31 , through the conduit 11. Thus, the further evapora¬ tion heat-exchanger 31 also receives the total hot gas flow for evaporation or va- pourization of the other half of the condensed gas. The gas then leaves the heat- exchanger 31 through a conduit 12. This embodiment enables the heat content of the whole of the vapourized gas flow to be used to vapourize in each stage solely half of the total amount of condensed gas, thereby ensuring complete vapourization of the gas. Similar to the case of the earlier described embodiments, Table 3, Appendix 2, discloses by way of example only some of the measurement values obtained at the measurement points given in the Figure by data simulation. Naturally, the posi¬ tions of the heat-exchangers 20 and 21 in the circuit may also be reversed in this case, if so desired. Fig. 4 illustrates an example of the embodiment of an inventive arrangement most preferred, which for the purpose of recovering cold from the second evapora¬ tion heat-exchanger 31 also includes a third product-cooling heat-exchanger 22. The gas that was returned to the second evaporation heat-exchanger 31 and cooled therein as a result of the vapourization process is delivered to the third heat- exchanger 22 through a conduit 13 for further cooling of the product in said heat- exchanger 22. The product is discharged through a conduit 14 and the gas is dis¬ charged through a conduit 15. The function of this arrangement, in which the three product-cooling heat- exchangers 20-22 are connected in co-flow with regard to the direction of flow of the product, will be evident from the values given by way of example in Table 4, Appendix 3. Fig. 5 illustrates an arrangement which corresponds to the arrangement shown in Fig. 4 but in which the order between the product-cooling heat- exchangers 20-22 has been changed to obtain a "contraflow" heat-exchanger con¬ nection with regard to the direction of product flow. The order in which the heat- exchangers are arranged may also be changed so as to obtain different combina¬ tions of the embodiments illustrated in Figs. 4 and 5. In the case of the embodiments illustrated in Figs. 2, 4 and 5, the number of product-cooling heat-exchangers is greater than the number of evaporation heat- exchangers, which improves the yield of cold in the condensed gas. Thus, if the number of evaporation heat-exchangers is increased to more than the two heat- exchangers included in the Figs. 4 and 5 embodiments, the three product-cooling heat-exchangers will also be increased by the same number in order to maintain said difference. The invention is therefore not restricted to the number of heat- exchangers illustrated in the drawings but that this number can be chosen in accor¬ dance with requirements, wherewith the person skilled in this art will be able to connect the heat-exchangers in a manner which will provide optimal functioning in each individual case. The invention can be applied for cooling different products and the person skilled in this art will be able to chose an appropriate condensed gas for each appli¬ cation, for instance nitrogen, argon, oxygen, carbon dioxide or natural gas. TΛIILE 1 APPENDIX 1 TABLE 2 TABLE 3 APPENDIX 2 Mellianol, kg/hour 2000 2000 2000 Temper aim e, °C Pi esstire, bars I'roixM ti-niiig gas phase Nitrogen, kg/liour TABLE 4 APPENDIX 3

Claims: CLAIMS 1. A method of cooling a product with the aid of the cold content of a con¬ densed gas, in which the product, preferably in a gas or liquid state, is caused to pass at least one product-cooling heat-exchanger, characterized by vapourizing the condensed gas in at least one evaporation heat-exchanger; delivering the va¬ pourized gas to the product-cooling heat-exchanger so as to chill, cool or likewise refrigerate the product therein; and returning the gas that is heated by the product in the product-cooling heat-exchanger back to the evaporation heat-exchanger for vapourization of the condensed gas therein. 2. A method according to Claim 1 , characterized by cooling the product in at least two series-connected product-cooling heat-exchangers; delivering the gas vapourized in the evaporation heat-exchanger to one of said series-connected product-cooling heat-exchangers as a cooling medium; and by delivering the gas which is used to vapourize gas in the evaporation heat-exchanger and which is therewith cooled by said process to the other of said product-cooling heat- exchangers as a cooling medium. 3. A method according to Claim 2, characterized by dividing the condensed gas between two evaporation heat-exchangers; commonly delivering the gas va¬ pourized in said heat-exchangers to a first of the product-cooling heat-exchangers; returning the gas heated therein to a first evaporation heat-exchanger to vapourize the condensed gas therein; delivering the thus cooled gas to the second of said product-cooling heat-exchangers; and returning the gas heated therein to the sec¬ ond evaporation heat-exchanger for vapourization of the condensed gas therein. 4. A method according to Claim 3, characterized by cooling the product in three series-connected product-cooling heat-exchangers, wherein the gas which is returned to said second evaporation heat-exchanger and which is heated during vapourization of the condensed gas therein is delivered to the additional or third product-cooling heat-exchanger. 5. A method according to any one of Claims 1 -4, characterized in that the condensed gas is condensed nitrogen, argon, oxygen, carbon dioxide or natural gas. 6. An arrangement for chilling, cooling or likewise refrigerating a product with the aid of the cold content of a condensed gas, said arrangement including at least one product-cooling heat-exchanger (20) through which the product, preferably in a gas or liquid state, is intended to pass, characterized in that the arrangement also includes at least one evaporation heat-exchanger (30) for vapourizing the con¬ densed gas, means (3) for delivering the vapourized gas to the product-cooling heat-exchanger (20) for cooling the product therein, and means (4) for returning the gas heated by the product in the product-cooling heat-exchanger (20) to the evapo¬ ration heat-exchanger (30) for vapourization of the condensed gas therein. 7. An arrangement according to Claim 6, characterized in that the arrange¬ ment includes at least two series-connected product-cooling heat-exchangers (20, 21 ); means (3) for delivering the gas vapourized in the evaporation heat-exchanger to a first (20) of said heat exchangers; and means (6) for delivering the gas that is used to vapourize gas in the evaporation heat-exchanger and thereby cooled to the second product-cooling heat-exchanger (21 ) as a cooling medium. 8. An arrangement according to Claim 7, characterized in that the arrange- ment includes two evaporation heat-exchangers (30, 31 ); means for dividing the condensed gas between said heat-exchangers; means (3) for delivering to a first of the product-cooling heat-exchangers (20) the total flow of the gas vapourized in the two evaporation heat-exchangers; means (4) for returning the gas heated in said product-cooling heat-exchanger (20) to the first evaporation heat-exchanger (30) for vapourization of the condensed gas therein; means (6) for delivering the therewith cooled gas to the second of said product-cooling heat-exchangers (21); and means (11) for returning the gas heated therein to the second evaporation heat-exchanger (31 ) for vapourization of the condensed gas therein. 9. An arrangement according to Claim 8, characterized in that the arrange- ment includes three series-connected product-cooling heat-exchangers (20, 21 , 22); and means (13) for delivering the gas which is returned to said second evapo¬ ration heat-exchanger (31) and cooled therein during vapourization of the con¬ densed gas in said heat-exchanger to the additional, or third, product-cooling heat- exchanger (22). 10. An arrangement according to any one of Claims 6-9, characterized in that all heat-exchangers are comprised of separate heat-exchangers of the co-flow, contraflow or cross-flow type.

Inventors: EKEBLAD PER OLOF, JOHANSSON SVEN-AAKE, EKEBLAD, PER, OLOF, JOHANSSON, SVEN-AAKE
Applicants: AGA AB, EKEBLAD PER OLOF, JOHANSSON SVEN AAKE, EKEBLAD, PER, OLOF, JOHANSSON, SVEN-AAKE
Application year: 1995
Main classification: F17C9
IPC codes: B01D5, F17C9, F25D9, F25J5