Process for purifying halosilanes

Abstract: A process for purifying halosilanes consisting of contacting a mixture comprising a halosilane and a hydrocarbon with an adsorbent selective for the hydrocarbon, thereby reducing the hydrocarbon content of the mixture. The present process is particularly useful for removing hydrocarbon contaminates from chlorosilanes, where the hydrocarbon contaminates have a boiling point similar to that of the chlorosilanes.

Description: The present invention is a process for the purification of halosilanes. The process consists of contacting a mixture comprising a halosilane and a hydrocarbon with an adsorbent selective for the hydrocarbon, thereby reducing the hydrocarbon content of the mixture. Our process is particularly useful for removing hydrocarbon contaminates from chlorosilanes, where the hydrocarbon contaminates have a boiling point similar to that of the chlorosilanes. Hydrocarbon contaminates in halosilanes create quality problems such as undesirable odor and color not only in the halosilanes, but in products made from the halosilanes. Additionally, in cyclic processes using halosilanes as feed and where unreacted materials are recovered and fed back to the process, hydrocarbons accumulate in the process leading to a decrease in process capacity and operational control. Often it is hard to remove these hydrocarbon contaminates from the halosilanes by standard processes such as distillation because of similar boiling points. This process is particularly useful for removing hydrocarbon contaminates from halosilanes prepared by the reaction of an organohalide with silicon metalloid in the presence of a suitable catalyst, as described by U.S. Patent 2,380,995. The use of adsorbents to recover hydrocarbons from air and hydrocarbon mixtures, such as those generated during the production and transfer of petroleum products, is described in the following: U.S. Patent 4,056,369; U.S. Patent 4,066,423; U.S. Patent 4,462,811.and U.S. Patent 4,338,101. A typical adsorbent used to recover these hydrocarbons is activated carbon. U.S. Patent 4,305,734 describes a process for recovering methane vented from industrial operations such as coal mines. It consists of passing a hydrocarbon-carrier gas mixture through an adsorbent bed capable of selectively adsorbing the hydrocarbon components from the mixture to produce a stream of substantially hydrocarbon-free carrier gas. The process is particularly useful for separating methane from air and also for separating ethylene from air or nitrogen streams which vent from polyethylene manufacturing facilities. U.S. Patent 4,784,672 teaches that activated carbon can be used to remove hydrocarbons and halohydrocarbons from methane and carbon dioxide present in landfill gases. U.S. Patent 4,421,532 discloses a process for recovering volatile organic substances from industrial waste gases. The process involves the passing of the waste gas through a bed of an adsorbent, such as activated carbon, silica gel, alumina or molecular sieve, to remove volatile organic substances. Then the adsorbent bed is regenerated by stripping with steam or a hot gas. Czech. Patent 89396 shows a process for the recovery of methyl chloride from the direct process for producing organochlorosilanes. In this process, the gaseous mixture resulting from the direct process is first treated with a dilute NaOH or KOH solution to remove hydrolyzable, methylchlorosilanes. The treated gas is then contacted with activated carbon which adsorbs the methyl chloride. The methyl chloride is subsequently recovered from the activated carbon by thermal desorption, in some cases with simultaneous pressure reduction. GB-A-1 567 096 discloses a process for removing biphenyls from impure silanes and siloxanes comprising (1) passing a first stream of impure silanes and siloxanes containing biphenyls into contact with an adsorbent bed selected from the class consisting of molecular sieves and charcoal and (2) adsorbing the biphenyls from said first stream of silanes and siloxanes on said adsorbent bed, and (3) removing a second stream of purified silanes and siloxanes from said adsorbent bed containing a smaller amount of biphenyls than said first stream. US-A-4 156 689 discloses a process for the purification of hydrogen-containing silanes and siloxanes comprising (1) contacting hydrogen-containing silanes and siloxanes having no aromatic substituent groups with an adsorbent bed comprising an adsorbent material selected from the class consisting of charcoal and molecular sieves so as to remove therefrom all impurities which would poison the platinum catalyst, and (2) removing the purified silanes and siloxanes from the adsorbent bed. We have found that hydrocarbon contaminates present in halosilane liquids and gases can be unexpectedly reduced by contacting the halosilane liquid or gas with an adsorbent selective for the hydrocarbon. The prior art does not recognize that such adsorbents selectively adsorb hydrocarbon contaminates from halosilane liquids and gases. Our invention is a process for reducing hydrocarbon content of halosilanes, the process comprising contacting a liquid mixture comprising a halosilane having the formula R a H b SiX 4-a-b , where a=0 to 3, b=0, a+b=0 to 3, X is halogen and R is selected from methyl, ethyl, propyl, tert-butyl, vinyl and allyl, and a hydrocarbon with an adsorbent selective for the hydrocarbon selected from activated carbons, synthetic carbonaceous materials and high silica zeolites, thereby reducing the hydrocarbon content of the mixture. The preferred halogen, X, is chlorine. The halosilane may be trimethylchlorosilane, dimethyldichlorosilane, tetrachlorosilane, methylvinyldichlorosilane and dimethyldivinylchlorosilane. Hydrocarbons removed by the present process are those which are typically found in trace amounts in halosilanes after distillation processes. The specific types of hydrocarbons present in the halosilanes will depend upon the particular halosilane and its separation history. These hydrocarbons can include saturated hydrocarbons, unsaturated hydrocarbons and halogenated hydrocarbons. Our process is especially useful for removing those hydrocarbons having boiling points similar to the halosilane of interest, where the hydrocarbons cannot readily be separated by distillation. The present process is especially useful for removing hydrocarbons comprising one to 12 carbon atoms from chlorosilanes. The mixture comprising a halosilane and a hydrocarbon is contacted with an adsorbent selective for the hydrocarbon, thereby reducing the hydrocarbon content of the mixture. The adsorbents selective for the hydrocarbon are generally characterized by the following properties (1) hydrophobic, (2) organophilic, (3) neutral surface, and (4) no polarizable pendant groups. Said adsorbents are selected from activated carbons, high silica zeolites such as ZSM-5 and synthetic carbonaceous materials including carbon molecular sieves. Specific examples of such adsorbents are provided in the examples herein. The mixture comprising a halosilane and a hydrocarbon can be contacted with the adsorbent selective for the hydrocarbon by standard methods for contacting a gas or liquid halosilane with a solid. Preferred is when the mixture is a liquid. The process can be run as a batch process or a continuous process. In a preferred process, once the adsorbent becomes saturated with hydrocarbon and breakthrough occurs, the adsorbent is then desorbed and recycled in the process. The process can be run as a continuous process using multiple beds of adsorbent material, where adsorption and desorption of the beds is staged to provide a continuous process. Adsorption and desorption of the adsorbent selective for hydrocarbon can be accomplished by standard methods such as a pressure swing adsorption and desorption process, a temperature swing adsorption and desorption process or a combination of pressure and temperature swing adsorption and desorption processes. The method of desorption of the adsorbent is not critical to our process and can be any of those methods known in the art. In one preferred embodiment the process claimed according to the present invention comprises desorbing the adsorbent by reducing the pressure below that pressure at which the mixture was contacted with the adsorbent. In another preferred embodiment the process claimed according to the present invention comprises desorbing the adsorbent by raising the temperature of the process higher than that at which the mixture was contacted with the adsorbent. The length of time the mixture containing halosilane and hydrocarbon is in contact with the adsorbent selective for the hydrocarbon will depend upon the particular adsorbent used, the hydrocarbon to be adsorbed and the hydrocarbon concentration. Examples of useful contact times are provided herein. Generally, any contact time sufficient for any or all of the hydrocarbon to be adsorbed from the mixture is considered useful. The following examples are provided to illustrate the present invention. These examples are not intended to limit the scope of the present claims. The chlorosilanes treated in the examples were purified by distillation prior to treatment. The concentration of hydrocarbons in these chlorosilanes were determined by gas chromatography (GC) analysis using a flame ionization detector (FID). Example 1 The ability of a crosslinked polystyrene polymer to remove hydrocarbons from trimethylchlorosilane was evaluated. The evaluation was conducted by placing 1 g of Amberlite™ XAD-4 Resin, Rohm and Haas, Philadelphia, PA, into a flask. A 20 g sample of trimethylchlorosilane containing 3977 ppm saturated hydrocarbons was placed in the flask. The flask containing the mixture was shaken for two hours and then a sample taken and analyzed by GC-FID. No significant reduction in the hydrocarbon content of the trimethylchlorosilane was observed. Example 2 The ability of an ion exchange resin to remove hydrocarbons from dimethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of XUS-40285™ Ion Exchange Resin, The Dow Chemical Company, Midland, MI, into a flask. A 42 g sample of dimethyldichlorosilane containing 410 ppm saturated hydrocarbons was placed in the flask. The flask containing the mixture was shaken for four hours and then a sample taken and analyzed by GC-FID. No significant reduction in the hydrocarbon content of the dimethyldichlorosilane was observed. Example 3 The ability of a high silica zeolite to remove hydrocarbons from trimethylchlorosilane was evaluated in a shaker test. The evaluation was conducted by placing 3 g of dried Purasieve™ 423 zeolite, UOP, Tarrytown, NY, into a flask. This zeolite is described as a high silica zeolite having uniform sized cavities connected by a matrix of 0.5 to 0.8 nm pores providing over 0.3 cm 3 /g of micropores. A 30 g sample of trimethylchlorosilane containing 2389 ppm saturated hydrocarbons, 212 ppm unsaturated hydrocarbons and 12 ppm chlorinated hydrocarbons, was added to the zeolite. The flask containing the mixture was periodically shaken for a period of 55 hours. A sample was then withdrawn from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 94.2 percent, the unsaturated hydrocarbon content was reduced by 99.6 percent and the chlorinated hydrocarbon content was reduced by 50 percent. Example 4 The ability of a high silica zeolite to remove hydrocarbons from trimethylchlorosilane was evaluated using a packed column of the zeolite. A 4.6 cm inside diameter column was loaded with 116 g of Purasieve™ 423 zeolite. Trimethylchlorosilane containing hydrocarbons was fed through the column at a rate of about 35 mL/h. The trimethylchlorosilane feed contained 2851 ppm saturated hydrocarbons, 21 ppm unsaturated hydrocarbons and 67 ppm chlorinated hydrocarbons. After the adsorbent was saturated, the column was drained and the adsorbent regenerated by blowing heated nitrogen through it at a rate of 330 mL/min thereby raising the temperature of the column to 240°C. Desorbed material was collected in a cold trap at -20°C. Nearly 3.6 g of hydrocarbons were collected in the cold trap. Trimethylchlorosilane at a rate of 35 mL/h was again fed to the column until the adsorbent was saturated with hydrocarbons and the column desorbed as previously described. Some 4.4 g of hydrocarbons were collected in the cold trap. In the trimethylchlorosilane collected from the column, the saturated hydrocarbon content was reduced by 96.8 percent, the unsaturated hydrocarbon content was reduced by 95.2 percent and no chlorinated hydrocarbons were detected. Example 5 The ability of a synthetic carbonaceous adsorbent to remove hydrocarbons from trimethylchlorosilane was evaluated. The evaluation was conducted by placing 0.5 g of Ambersorb™ 575 carbonaceous adsorbent, Rohm and Haas, Philadelphia, PA, into a flask. Ambersor™ 575 is a pyrolyzed sulfonated styrene/divinylbenzene resin having a mesoporosity of 0.20 mL/g and a surface area of 800m 2 /g. A 10 g sample of trimethylchlorosilane containing 3696 ppm of saturated hydrocarbons, 17 ppm of unsaturated hydrocarbons and 25 ppm of chlorinated hydrocarbons was added to the flask. The flask was shaken for two hours then a sample was taken from the flask and analyzed by GC-FID. Analysis of the chlorosilane sample showed that the saturated hydrocarbon content was reduced by 22.7 percent, the unsaturated hydrocarbon content was reduced by 52.9 percent and the chlorinated hydrocarbon content was reduced by 44.0 percent. Example 6 The ability of a high silica zeolite to remove hydrocarbons from dimethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of dried Purasieve™ 423 zeolite into a flask. A 42 g sample of dimethyldichlorosilane containing 410 ppm unsaturated hydrocarbons was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The unsaturated hydrocarbon content of the chlorosilane sample was reduced by 44.2 percent. Example 7 The ability of a synthetic carbonaceous adsorbent to remove hydrocarbons from dimethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of Ambersorb™ 575 carbonaceous adsorbent and 42 g of dimethyldichlorosilane as described in Example 6 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The unsaturated hydrocarbon content of the chlorosilane sample was reduced by 60 percent. Example 8 The ability of an activated carbon to remove hydrocarbons from dimethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of PWA™ Pulverized Activated Carbon, Calgon, Pittsburgh, PA, into a flask. A 42 g sample of dimethyldichlorosilane containing 410 ppm unsaturated hydrocarbons was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The unsaturated hydrocarbon content of the chlorosilane sample was reduced by 56.6 percent. Example 9 The ability of an activated carbon to remove hydrocarbons from dimethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of 114A AWD™ Activated Carbon, Calgon, Pittsburgh, PA, into a flask. A 42 g sample of dimethyldichlorosilane containing 410 ppm unsaturated hydrocarbons was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The unsaturated hydrocarbon content of the chlorosilane sample was reduced by 54.4 percent. Example 10 The ability of a synthetic carbonaceous adsorbent to remove hydrocarbons from dimethylchlorosilane was evaluated. The evaluation was conducted by placing 5 g of Ambersorb™ 575 carbonaceous adsorbent into a flask. A 37 g sample of dimethylchlorosilane containing 791 ppm saturated hydrocarbons, 3782 ppm unsaturated hydrocarbons and 2612 ppm chlorinated hydrocarbons was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 16.3 percent, the unsaturated hydrocarbon content was reduced by 10.8 percent and the chlorinated hydrocarbon content was reduced by 34.4 percent. Example 11 The ability of an activated carbon to remove hydrocarbons from dimethylchlorosilane was evaluated. The evaluation was conducted by placing 5 g of PWA™ Pulverized Activated Carbon and 37 g of dimethylchlorosilane as described in Example 10 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 7.0 percent, the unsaturated hydrocarbon content was reduced by 14.1 percent and the chlorinated hydrocarbon content was reduced by 2.2 percent. Example 12 The ability of an activated carbon to remove hydrocarbons from dimethylchlorosilane was evaluated. The evaluation was conducted by placing 5 g of 114A AWD™ Activated Carbon and 37 g of dimethylchlorosilane as described in Example 10 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 21.0 percent, the unsaturated hydrocarbon content was reduced by 8.1 percent and chlorinated hydrocarbon content was reduced by 75.6 percent. Example 13 The ability of a high silica zeolite to remove hydrocarbons from phenylmethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of Purasieve™ 423 zeolite into a flask. A 45 g sample of phenylmethyldichlorosilane containing 940 ppm chlorinated hydrocarbons, 2979 ppm aromatic hydrocarbons and 29 ppm chlorinated aromatic hydrocarbons was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The chlorinated hydrocarbon content of the chlorosilane sample was reduced by 98.7 percent, the aromatic hydrocarbon content was reduced by 84.4 percent and chlorinated aromatic hydrocarbon was not detected. Example 14 The ability of a synthetic carbonaceous adsorbent to remove hydrocarbons from phenylmethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of Ambersorb™ 575 carbonaceous adsorbent and 45 g of phenylmethyldichlorosilane as described in Example 13 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The chlorinated hydrocarbon content of the chlorosilane sample was reduced by 93.7 percent, the aromatic hydrocarbon content was reduced by 99.0 percent and chlorinated aromatic hydrocarbon was not detected. Example 15 The ability of an activated carbon to remove hydrocarbons from phenylmethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of PWA™ Pulverized Activated Carbon and 45 g of phenylmethyldichlorosilane as described in Example 14 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The chlorinated hydrocarbon content of the chlorosilane sample was reduced by 28.3 percent, the aromatic hydrocarbon content was reduced by 59.4 percent and the chlorinated hydrocarbon content was reduced by 30.4 percent. Example 16 The ability of an activated carbon to remove hydrocarbons from phenylmethyldichlorosilane was evaluated. The evaluation was conducted by placing 5 g of 114A AWD™ Activated Carbon and 45 g of phenylmethyldichlorosilane as described in Example 13 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The chlorinated hydrocarbon content of the chlorosilane sample was reduced by 75.7 percent, the aromatic hydrocarbon content was reduced by 89.6 percent and the chlorinated aromatic hydrocarbon content was reduced by 32.3 percent. Example 17 The ability of a high silica zeolite to remove hydrocarbons from phenyltrichlorosilane was evaluated. The evaluation was conducted by placing 3 g of Purasieve™ 423 zeolite into a flask. A 60 g sample of phenyltrichlorosilane containing 462 ppm of aromatic hydrocarbons was placed in the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The aromatic hydrocarbon content of the chlorosilane sample was reduced by 88.8 percent. Example 18 The ability of a synthetic carbonaceous adsorbent to remove hydrocarbons from phenyltrichlorosilane was evaluated. The evaluation was conducted by placing 3 g of Ambersorb™ 575 carbonaceous adsorbent and 60 g of phenyltrichlorosilane as described in Example 17 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The aromatic hydrocarbon content of the chlorosilane mixture was reduced by 90.2 percent. Example 19 The ability of a high silica zeolite to remove hydrocarbons from trichlorosilane was evaluated. The evaluation was conducted by placing 5 g of Purasieve™ 423 zeolite into a flask. A 42 g sample of trichlorosilane containing 847 ppm saturated hydrocarbon was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 22.0 percent. Example 20 The ability of a high silica zeolite to remove hydrocarbons from tetrachlorosilane was evaluated. The evaluation was conducted by placing 5 g of Purasieve™ 423 zeolite into a flask. A 48 g sample of tetrachlorosilane containing 1216 ppm saturated hydrocarbons was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 20.7 percent. Example 21 The ability of a synthetic carbonaceous adsorbent to remove hydrocarbons from tetrachlorosilane was evaluated. The evaluation was conducted by placing 5 g of Ambersorb™ 575 carbonaceous adsorbent and 48 g of tetrachlorosilane as described in Example 20 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 21.1 percent. Example 22 The ability of an activated carbon to remove hydrocarbons from tetrachlorosilane was evaluated. The evaluation was conducted by placing 5 g of PWA™ Pulverized Activated Carbon and 48 g of tetrachlorosilane as described in Example 20 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 3.1 percent. Example 23 The ability of an activated carbon to remove hydrocarbons from tetrachlorosilane was evaluated. The evaluation was conducted by placing 5 g of 114A AWD™ Activated Carbon and 48 g of tetrachlorosilane as described in Example 21 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 6.7 percent. Example 24 The ability of a high silica zeolite to remove hydrocarbons from dimethylvinylchlorosilane was evaluated. The evaluation was conducted by placing 5 g of dried Purasieve™ 423 zeolite into a flask. A 37 g sample of dimethylvinylchlorosilane containing 134 ppm saturated hydrocarbons, 858 ppm unsaturated hydrocarbons and 1557 ppm chlorinated hydrocarbons was added to the flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 94.8 percent, the unsaturated hydrocarbon content was reduced by 97.4 percent and the chlorinated hydrocarbon content was reduced by 37.3 percent. Example 25 The ability of a synthetic carbonaceous adsorbent to remove hydrocarbons from dimethylvinylchlorosilane was evaluated. The evaluation was conducted by placing 5 g of Ambersorb™ 575 carbonaceous adsorbent and 36 g of dimethylvinylchlorosilane as described in Example 24 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 85.8 percent, the unsaturated hydrocarbon content was reduced by 98.4 percent and the chlorinated hydrocarbon content was reduced by 37.3 percent. Example 26 The ability of an activated carbon to remove hydrocarbons from dimethylvinylchlorosilane was evaluated. The evaluation was conducted by placing 5 g of PWA™ Pulverized Activated Carbon and 35 g of dimethylvinylchlorosilane as described in Example 24 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 67.2 percent, the unsaturated hydrocarbon content was reduced by 90.8 percent and chlorinated hydrocarbon content was reduced by 32.4 percent. Example 27 The ability of an activated carbon to remove hydrocarbons from dimethylvinylchlorosilane was evaluated. The evaluation was conducted by placing 5 g of 114A AWD™ Activated Carbon and 37 g of dimethylvinylchlorosilane as described in Example 24 into a flask. The flask was shaken for four hours and then a sample was taken from the flask and analyzed by GC-FID. The saturated hydrocarbon content of the chlorosilane sample was reduced by 86.6 percent, the unsaturated hydrocarbon content was reduced by 98.5 percent and the chlorinated hydrocarbon content was reduced by 38.7 percent.

Claims: A process for reducing hydrocarbon content of halosilanes, the process comprising contacting a liquid mixture comprising a halosilane having the formula R a H b SiX 4-a-b where a=0 to 3, b=0, a+b=0 to 3, X is halogen and R is selected from methyl, ethyl, propyl, tert-butyl, vinyl and allyl, and a hydrocarbon with an adsorbent selective for the hydrocarbon selected from activated carbons, synthetic carbonaceous materials and high silica zeolites, thereby reducing the hydrocarbon content of the mixture. A process according to claim 1 where the process is run as a continuous process using multiple beds of adsorbent material and adsorption and desorption of the beds is staged to provide a continuous process. A process according to claim 1 where the adsorbent is a high silica zeolite, the hydrocarbon comprises one to 12 carbon atoms and the halosilane is selected from a group consisting of trimethylchlorosilane, dimethyldichlorosilane, tetrachlorosilane and dimethylvinylchlorosilane. A process according to claim 1 where the adsorbent is activated carbon, the hydrocarbon comprises one to 12 carbon atoms and the halosilane is selected from a group consisting of dimethyldichlorosilane, tetrachlorosilane and dimethylvinylchlorosilane. A process according to claim 1 where the adsorbent is a synthetic carbonaceous material, the hydrocarbon comprises one to 12 carbon atoms and the halosilane is selected from a group consisting of trimethylchlorosilane, dimethyldichlorosilane, tetrachlorosilane and dimethylvinylchlorosilane. A process according to claim 1 further including the steps of desorbing the adsorbent to remove the hydrocarbon, and reusing the adsorbent. A process according to claim 1 where desorbing the adsorbent is accomplished by reducing the pressure below that pressure at which the mixture was contacted with the adsorbent. A process according to claim 1 where desorbing the adsorbent is accomplished by raising the temperature of the process higher than that at which the mixture was contacted with the adsorbent.

Inventors: ALMQUIST CATHERINE LYNN BOTHE, DIAZ MICHAEL ANTHONY, HALM ROLAND LEE, HASLER JAMES RICHARD JR, SMITH JAMES SCOTT, ALMQUIST, CATHERINE LYNN BOTHE, DIAZ, MICHAEL ANTHONY, HALM, ROLAND LEE, HASLER, JAMES RICHARD, JR., SMITH, JAMES SCOTT
Applicants: DOW CORNING, DOW CORNING CORPORATION
Application year: 1995
Main classification: C07F7
IPC codes: B01J20, B01D15, C07F7, C01B33