Abrasive sheets

Abstract: An abrasive sheet 1 for a sanding or polishing machine, comprising a body portion 3 and a tip portion 5 providing a working point 11, the tip portion 5 being defined by a weakened region 7 between the body portion 3 and the tip portion 5, wherein the tip portion 5 can be separated from the body portion 3, turned through an angle (Figure 2) and re-positioned adjacent the body portion 3 to change the working point 11. As a result, an iron-shaped abrasive sheet, for example, can be provided with a plurality of working points 11. The sheet can, therefore, be used for longer periods before it is worn out.

Description: This invention relates to abrasive sheets, such as sandpaper, glass paper or any sheet material used for sanding or polishing. Hand-held electric sanders are well known. Many such sanders are designed to carry rectangular sand paper sheets of quarter size, third size or half size, more usually third size sheets. Although such sanders have been very popular, they have not always enabled a user to sand in tight corners, for example. Hence, sanders have been designed to accommodate triangular sheets of sand paper or sheets of sand paper having a shape similar to an iron base. Both of these sheet shapes enable the user of a sander to reach into tight corners of a workpiece to achieve complete sanding of the workpiece (See for example EP-A-0 610 801). By providing a sand paper sheet which is triangular, the sheet is effectively provided with three different tips. Hence, since it is usually the tip of a sand paper sheet which wears out first, a triangular sand paper sheet can be made to last up to three times as long as a sheet with only one tip simply by removing the sheet from the base of the sander, rotating the sheet through 120° and replacing the sheet on the sander base. This can, of course, be done twice before the three tips of the sand paper sheet are worn out. In contrast to a triangular sand paper sheet, the iron-shaped sand paper sheet has only tip for use in tight corners of a workpiece. The sheet does, however, in general have a greater surface area than a triangular sheet which can be useful when a significant amount of plane sanding is also required. Further, the rounded edges of the iron-shaped sheet in the regions approaching the tip of the sheet enable the sander to work up close to a surface perpendicular to the work surface being sanded by the sander, by virtue of the sander "rolling" along the perpendicular surface. In view of the foregoing, the present invention aims to improve upon the known prior art iron-shaped sanding sheets by providing a sheet having a plurality of tips. According to the present invention, there is provided a method according to claim 1. By virtue of the removable tip portion, a complete sanding sheet having an iron-shape, for example, can be manufactured from a single sheet, and yet the sheet can still have more than one working point to enable the sheet to last longer, during use. The weakened region may comprise a line of perforations. Alternatively, a score line may be drawn on the sheet, during manufacture, to define the weakened region. Other ways of producing a weakened region may, of course, alternatively be used. The tip portion preferably includes four working points. As a result of this, an abrasive sheet according to the present invention has a third more working points than a prior art triangular abrasive sheet, for example. If the tip portion includes four working points, the tip portion is preferably substantially square. The tip portion preferably has sides which, when the tip portion is in position adjacent the body portion, complement the sides of the body portion to produce an iron-shaped sheet. More particularly, if the sheet is an iron-shaped sheet, the sides of the tip portion will bulge slightly outwardly to define the curvature of the sheet adjacent the working points. As mentioned above, if a curved surface is provided, it enables the sanding machine to "roll" along a perpendicular wall adjacent a workpiece, thereby sanding right into the corner between the perpendicular wall and the workpiece. Apertures may be provided in the sheet through which dust and debris can be removed by a sanding machine, during use. With this in mind, many sanding machines now incorporate dust extraction equipment, such as suction devices. Although many different ways of attaching an abrasive sheet to a sanding or polishing machine are known, it is preferable that means are provided on one side of the sheet for attaching the sheet to a sanding or polishing machine. The attachment means may be hooks or eyes of a VELCRO (Registered Trade Mark)-type fastening system. In such a case, the sanding or polishing machine to which the sheet is to be applied must also be provided with eyes or hooks to receive the hooks or eyes of the abrasive sheet. If a VELCRO-type system is used, the tip portion of the sheet can simply be pulled away from the base of the sanding machine, turned through an angle and placed back on the base of the sanding machine. Hence, a new working point can be provided within seconds. A specific embodiment of the present invention is now described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 is a plan view of an abrasive sheet according to the present invention; Figure 2 is a plan view of the sheet of Figure 1 with the tip portion of the sheet separated from the body portion of the sheet; Figure 3 is a side view of the sheet of Figure 1; and Figure 4 is an enlarged sectional side view in the direction IV-IV shown in Figure 1. With reference to the drawings, an iron-shaped abrasive sheet 1 comprises a body portion 3 and a tip portion 5. The sheet 1, during manufacture, is simply cut from a third-size abrasive sheet. A line of perforations 7 is also formed during manufacture to define the extent of the tip portion. The tip portion 5 is, however, still attached to the body portion 3 at the end of the manufacture of the abrasive sheet 1, so that a complete sheet is purchased by a user of a sanding or polishing machine with a pre-defined working point 11. A plurality of apertures 9 are formed in the sheet 1 through which dust and debris can be removed by a suction device of a sanding machine, during use. The arrangement of apertures 9 will, of course, need to be designed to satisfy the suction ducts formed in the sanding machine with which the abrasive sheet is to be used. As can be seen from Figure 1, the tip portion 5 of the abrasive sheet 1 has edges which are shaped to complement the edges of the body portion 3 to define a complete iron-shape, as shown. Further, if the tip portion 5 is removed from the body portion 3 by tearing of the perforations 7, as shown in Figure 2, the tip portion 5 can be rotated through an angle of, say, 90° and replaced in position adjacent the body portion 3 to produce, once again, an iron-shaped abrasive sheet 1. The working point 11 of the abrasive sheet 1 will, however, have changed. As shown in the Figures, the tip portion 5 has four working points 11. Hence, the tip portion 5 can be rotated three times after a working point 11 has been worn out before the complete tip portion becomes useless. This is clearly a significant advantage over the triangular sheets of the prior art. As can be seen from Figure 4 of the drawings, the abrasive sheet 1 comprises a support medium 13, such a mesh or web, carrying on one side a layer 15 of abrasive material in a resin and on the other side a layer 17 of loops or eyes of a VELCRO-type fastening system. The hooks or eyes of the layer 17 are designed to cooperate with hooks on a base (not shown) of a sanding machine to hold the abrasive sheet 1 in position on the base of the sanding machine. By using a VELCRO-type fastening system, the tip portion 5 can easily be removed, rotated and reinstated in position on the base of the sanding machine. Although not specifically disclosed in the drawings, tip portions 5 having two, three, five, six, seven etc working points 11 could, in theory, alternatively be used. It will of course be under stood that the present invention has been described above purely by way of example, and that modifications of detail can be made within the scope of the invention.

Claims: A method of providing an iron shaped sandpaper sheet (1) having a plurality of tips (11) characterised by providing said sheet as a body portion (3) having a tip portion (5), said tip portion (5) having a plurality of working points (11), positioning said tip portion adjacent the body portion (3) for presenting a working point (11), rotating said tip portion (5) through a predetermined angle and repositioning it adjacent the body portion (3) to change the working point (11). A method as claimed in claim 1 in which said tip portion is attached to said body portion by a weakened region defining said tip portion , comprising the step of separating said tip portion from said body portion along said weakened region. A method as claimed in either of the preceding claim in which said tip portion comprises four working points, wherein said tip portion is rotated through a predetermined angle of substantially 90° A method as claimed in any one of the preceding claims in which the tip portion is repositioned adjacent the body portion following rotation to complement the sides of the body portion to produce the iron shaped sheet.

Inventors: COCKBURN ERIC, MARTIN MIKE, PUGH COLIN, COCKBURN, ERIC, MARTIN, MIKE, PUGH, COLIN
Applicants: BLACK & DECKER INC, BLACK & DECKER INC.
Application year: 1995
Main classification: B24D11
IPC codes: B24D11, B24B23