Aluminate phosphor

Abstract: An aluminate phosphor comprising (a) at least one element selected from the group consisting of Ba, Sr and Ca, (b) Eu, (c) Mg and/or Zn, (d) optionally Mn and (e) Aℓ, said aluminate phosphor comprising a crystalline inorganic compound which shows, in its powder X-ray diffraction pattern upon incidence of X-rays of CuKα₁, no peak at Miller index 008 independent of a diffraction peak at Miller index 110.

Description: The present invention relates to an aluminate phosphor activated by bivalent europium or coactivated by bivalent europium and bivalent manganese. This phosphor is particularly suitable for a tri-color fluorescent lamp. In recent years, a tri-color fluorescent lamp has been developed and practically used in the field of common fluorescent lamps for illumination. The phosphor to be used for this lamp is the one obtained by mixing three types of blue, green and red-emitting phosphors having relatively narrow band emission spectrum distributions in a proper ratio, to realize high luminous efficiency and high color rendering. Recently, a tri-color fluorescent lamp wherein a bluish green phosphor or a deep red phosphor is incorporated in addition to such three types of phosphors, has also been practically used. This tri-color fluorescent lamp is known to undergo a color shift phenomenon if the change in luminous color and the decrease in the optical output during lighting up the lamp are substantial with respect to the respective phosphors, and the optical output and the luminous color become unbalanced among the phosphors. The aluminate phosphor activated by bivalent europium or coactivated by bivalent europium and manganese, shows high luminous efficiency under excitation with ultraviolet rays (see Japanese Examined Patent Publication No. 22836/1977), and it has often been employed as a blue- or bluish green-emitting phosphor for a tri-color fluorescent lamp (JOURNAL OF ELECTROCHEMICAL SOCIETY, 121 (1974) 1627-1631). However, this phosphor has had drawbacks that the decrease in the optical output is substantial, and when it is used as a blue color component for a tri-color fluorescent lamp, the fluorescent lamp tends to have substantial color shift as mentioned above. To overcome such a problem, it has been proposed to limit the composition of the aluminate phosphor to a very narrow range (Japanese Unexamined Patent Publication No. 106987/1991) or to incorporate a very small amount of manganese (Japanese Unexamined Patent Publication No. 106988/1991). However, further improvement is still desired. Further, to increase the amount of incorporated Eu (Proceedings for the 180 meeting of Keikotai Dogakukai (1980) 19-25, Z. Phys. Chem. 271 (1990) 1181-1190) is also one method for overcoming the drawback. However, if the conditions for reduction firing are not proper, impurities such as EuAℓO 3 tend to precipitate, whereby the effect of the above method on overcoming the color shift has been little in spite of the fact that expensive Eu is need to be used in a large amount. It is also known that for the production of a fluorescent lamp, baking treatment at a temperature of from 400 to 800°C is carried out at least once, and during this baking treatment, the phosphor tends to deteriorate, whereby the luminous efficiency (or luminous intensity) of the lamp will deteriorate. Especially, the aluminate phosphor activated by bivalent europium or coactivated by bivalent europium and manganese, has a drawback that the decrease in the luminous intensity by baking treatment during the production of a lamp, is substantial. If this problem can be solved, it is expected that the luminous efficiency of a tri-color fluorescent lamp can be further improved. The present inventors have found that as a method for solving the above-mentioned problem of color shift, it is effective to specify the crystal structure of the aluminate phosphor activated by bivalent europium or coactivated by bivalent europium and bivalent manganese. As a method for obtaining this specified crystal structure, a method of increasing the concentration of europium may be mentioned. However, if the concentration of europium is increased, there has been a problem that the decrease in the luminous intensity by baking treatment tends to be substantial. Further, Japanese Unexamined Patent Publication No. 17049/1994 discloses that a phosphor of the formula (M 1-x-y Eu x Mn y )O·aAℓ 2 O 3 ·bRE wherein M is at least one element selected from the group consisting of Mg, Ca, Sr and Ba, and RE is at least one element selected from the group consisting of Sm and Yb, is an aluminate phosphor having the color shift problem solved, and the one wherein b is at least 0.1, is particularly effective. However, by a duplication test conducted by the present inventors, it has been confirmed that when b is at least 0.1, impurities other than the aluminate phosphor will appear, and no pure phosphor can be obtained. In an attempt to solve the color shift phenomenon, the present inventors have studied in detail an aluminate phosphor activated by bivalent europium or coactivated by bivalent europium and bivalent manganese, and as a result, have found that a certain specific aluminate phosphor undergoes a less deterioration in the luminous intensity during lighting of the fluorescent lamp. The present invention has been accomplished by this discovery. Accordingly, it is an object of the present invention to provide an aluminate phosphor activated by bivalent europium or coactivated by bivalent europium and bivalent manganese, whereby the decrease in the luminous intensity is little during lighting of the fluorescent lamp. In the present invention, there is provided an aluminate phosphor comprising (a) at least one element selected from the group consisting of Ba, Sr and Ca, (b) Eu, (c) Mg and/or Zn, and (d) Aℓ, said aluminate phosphor comprising a crystalline inorganic compound which shows, in its powder X-ray diffraction pattern upon incidence of X-rays of CuKα 1 , no peak at Miller index 008 independent of a diffraction peak at Miller index 110, according to claims 1 and 6. In the accompanying drawings: Figure 1 shows the powder X-ray diffraction pattern in Example 1. Figure 2 shows the powder X-ray diffraction pattern in Comparative Example 1. Figure 3 shows the luminous intensity-maintaining ratio of the phosphor prepared with a formulation of (Ba 1-x ,Eu x )O·MgO·5Aℓ 2 O 3 in the X-ray irradiation test (0<x≦0.5). Figure 4 shows the luminous intensity-maintaining ratio of the phosphor prepared with a formulation of (Ba 0.9-z ,Sr z Eu 0.1 )O·MgO·5Aℓ 2 O 3 in the X-ray irradiation test (0<z≦0.4). Now, the present invention will be described in detail with reference to the preferred embodiments. The aluminate phosphor according to the present invention is an aluminate phosphor comprising (a) at least one element selected from the group consisting of Ba, Sr and Ca, (b) Eu, (c) Mg and/or Zn, and (d) Aℓ, said aluminate phosphor comprising a crystalline inorganic compound which shows, in its powder X-ray diffraction pattern upon incidence of X-rays of CuKα 1 , no peak at Miller index 008 independent of a diffraction peak at Miller index 110. Said crystalline inorganic compound is represented by the formula: (M 1 1-x ,Eu x )O·a(M 2 1-y ,Mn y )O·(5.5-0.5a)Aℓ 2 O 3 wherein M 1 is at least one element selected from the group consisting of Ba, Sr and Ca, M 2 is Mg and/or Zn, a is a real number of 0<a≦2, and x and y are real numbers of 0.1 ≤ x ≤ 0.5 and 0 ≦ y < 1, respectively. In the above formula, preferred values for x and y are determined for the following reasons. From the crystalline structure, x is variable from 0.1 to 0.5, to obtain adequate luminous intensity and to effectively prevent the deterioration in the luminous intensity during lighting of the fluorescent lamp. The luminous intensity tends to be low, if x is less than 0.1 or more than 0.5. Further, when x is less than 0.15, the effect for preventing the deterioration of luminous intensity is small, but in the case of 0.1≦x≦0.15, it is necessary that ratios of elements constituting M 1 in the above formula satisfy 0.2≦Sr/(Ba+Sr+Ca+Eu)<1, since such is effective to prevent the deterioration in luminous intensity during lighting of the fluorescent lamp. The larger the value of x, more effective for the prevention of the deterioration in luminous intensity. However, if it exceeds 0.5, precipitation of EuAℓO 3 tends to be remarkable, and the deterioration-preventing effect will be saturated. From the crystal structure, y is also variable from 0 to 1. However, to obtain adequate luminous intensity, y is preferably at most 0.2, and y may be 0. Further, M 1 is at least one element selected from the group consisting of Ba, Sr and Ca. However, with a chemical composition wherein the constituting ratio of Ca is within a range of 0≦Ca/(Ba+Sr+Ca+Eu)≦0.17, it is possible to reduce the temperature for preparation of the phosphor without formation of impurities. On the other hand, with a chemical composition wherein the constituting ratio of Ca is within a range of 0.17<Ca/(Ba+Sr+Ca+Eu), inclusion of impurities which are non-fluorescent substances, tends to be remarkable, and the luminous intensity tends to be low. The space group of the crystalline inorganic compound contained in the phosphor of the present invention is usually P6 3 /mmc. Determination of the space group is carried out by an electron diffraction method, an X-ray diffraction method or a neutron diffraction method. In order to obtain a phosphor having a good color hue, the lattice constant a of the crystalline inorganic compound contained therein is required to be a value satisfying 5.62<a<5.65Å, and the lattice constant c is required to be a value satisfying 22.50<c<22.65Å. Within this range, the smaller the lattice constant c, the less the decrease in luminous intensity during lighting the fluorescent lamp. The lattice constant c can be made small by reducing the amount of Ba having a large ion radius and increasing the amount of incorporation of Eu and Sr having small ion radii. Atomic positions of elements constituting the crystalline inorganic compound contained in the phosphor of the present invention can be determined by a Rietveld analysis on the basis of the powder X-ray diffraction pattern. According to this method, such elements are analyzed to occupy the atomic coordinate positions as shown in Table 1 or 2. Eu occupies the same position as an alkaline earth metal M 1 . On the other hand, Mn occupies the same position as M 2 . If instead of Ba having a large ion radius, Eu and Sr having small ion radii are substituted at positions for an alkaline earth metal M 1 , void spaces at these positions become small, whereby the deterioration-preventing effect increases. Two types of positions are conceivable for the positions occupied by M 2 and Mn. However, when they occupy seats 4f, a takes a value within a range of 1≦a≦2, and when they occupy seats 2a, a will be 1. When a<1, green color-emission of Eu becomes remarkable whereby it tends to be difficult to obtain a blue color or a bluish green color having a good color purity. Determination of the lattice constants and the atomic positions can be carried out by the above-mentioned various diffraction methods. The powder X-ray diffraction pattern obtained from a crystalline inorganic compound having such a crystal structure is, for example, as shown in Figure 1 in the case of a composition of (Ba 0.8 ,Eu 0.2 )O·MgO·5Aℓ 2 O 3 . However, in a case where transparent impurities which present no substantial adverse effects to emission, such as Aℓ 2 O 3 or MgAℓ 2 O 4 , are included in the phosphor, the powder X-ray diffraction pattern will be a pattern showing diffraction peaks of such impurities in addition to the diffraction peak shown in Figure 1. The crystalline inorganic compound contained in the phosphor of the present invention, which scarcely undergoes deterioration during lighting of the fluorescent lamp, shows a powder X-ray diffraction pattern upon incidence of X-rays of CuKα 1 generated from a copper cathode X-ray tube, wherein as shown in Figure 1, the diffraction peak at Miller index 008 has no maximum value (peak) independent of the diffraction peak at Miller index 110. On the other hand, when the pattern has an independent maximum value at Miller index 008, it will be a powder X-ray diffraction pattern as shown in Figure 2. Here, "the pattern has no independent maximum value" means that when the X-ray diffraction intensity is represented by I and the diffraction angle 2 is t degree, the primary differential value dI/dt has no negative value between the diffraction peak at Miller index 008 and the diffraction peak at Miller index 110. In order to prevent deterioration of the crystalline inorganic compound during lighting of the fluorescent lamp, it is necessary to stabilize the position of oxygen in the vicinity of Eu in this crystal. For this purpose, it is necessary to reduce the lattice constant c to a value satisfying 22.50<c<22.65Å. To reduce the lattice constant c means to let the diffraction peak at Miller index 008 be present on a higher angle side, which leads to stabilization of the oxygen position in the vicinity of Eu. On the other hand, the position of the diffraction peak at Miller index 110 has no interrelation with the reduction of the lattice constant c. Accordingly, "the primary differential value dI/dt has no negative value between the diffraction peak at Miller index 008 and the diffraction peak at Miller index 110" qualitatively means that the lattice constant c is small, and the decrease in luminous intensity during lighting of the fluorescent lamp is small. The phosphor of the present invention can be prepared as follows. As raw materials for the phosphor, (1) a barium compound such as barium oxide, barium hydroxide or barium carbonate, (2) a strontium compound such as strontium oxide, strontium hydroxide or strontium carbonate, (3) a calcium compound such as calcium oxide, calcium hydroxide or calcium carbonate, (4) a europium compound such as europium oxide or europium fluoride, (5) a magnesium compound such as magnesium oxide, magnesium hydroxide or magnesium carbonate, (6) a zinc compound such as zinc oxide, zinc hydroxide or zinc carbonate, (7) a manganese compound such as manganese oxide, manganese hydroxide or manganese carbonate, and (8) an aluminum compound such as aluminum oxide or aluminum hydroxide, are weighed in predetermined amounts, and a flux such as barium fluoride, aluminum fluoride or magnesium fluoride is incorporated thereto. The raw material mixture is thoroughly mixed. The obtained mixture is filled in a crucible and fired at least once in a reducing atmosphere at a temperature of 1200 to 1700°C over a period of from 2 to 40 hours. The higher the firing temperature, the higher the luminous intensity of the resulting phosphor. However, if the temperature exceeds 1700°C, the firing cost outweighs the effect for improvement of the luminous intensity. As a method for obtaining the reducing atmosphere, there is a method of firing in the presence of a reducing substance. For example, there may be mentioned a method in which the crucible filled with the raw material mixture, is embedded in a crucible filled with carbon, or a method wherein a carbon material such as graphite blocks or coconut shell powder is put into the crucible filled with the raw material mixture. To ensure the reduction, such a crucible may be fired in an atmosphere of nitrogen or nitrogen/hydrogen. Further, such an atmosphere may further contain steam. To optimize the conditions for reduction firing is very important to prepare the phosphor of the present invention. Namely, it is possible to produce the phosphor of the present invention by strongly reducing the raw material mixture with a reducing substance such as carbon or carbon monoxide in the entire stage of from the initiation to the end of firing. The fired product is subjected to dispersion, washing with water, drying and sieving to obtain a blue- or bluish green-emitting aluminate phosphor of the present invention. According to the present invention, it is possible to obtain an aluminate phosphor having a luminous intensity-maintaining ratio of at least 92%, preferably at least 94%, in the X-ray irradiation test. With conventional aluminate phosphors, the luminous intensity-maintaining ratio was only at a level of 90% at best in the X-ray irradiation test. Thus, the phosphor of the present invention has a very high luminous intensity-maintaining ratio. A particularly high luminous intensity-maintaining ratio can be attained when the crystalline inorganic compound in the aluminate phosphor is represented by the formula: (M 1 1-x ,Eu x )O·a(M 2 1-y ,Mn y )O·(5.5-0.5a)Aℓ 2 O 3 wherein M 1 is at least one element selected from the group consisting of Ba, Sr and Ca, M 2 is Mg and/or Zn, a is a real number of 1≦a≦2, and x and y are real numbers of 0.1≦x≦0.5 and 0≦y≦0.2, respectively, and when x is 0.1≦x≦0.15, the ratio of elements constituting M 1 in the formula satisfy 0.2≦Sr/(Ba+Sr+Ca+Eu)<1. It is preferable that the aluminate phosphor consists essentially of a single phase of the above crystalline inorganic compound. The X-ray irradiation test is carried out in such a manner that by means of a powder X-ray diffraction meter having a copper cathode tube as the X-ray generating source, white X-rays generated upon application of an electric current of 30 mA at an accelerating voltage of 40 kV, are irradiated for six hours on a test specimen apart in a distance of 18.5 cm from the copper cathode, whereupon the luminous intensity under excitation with ultraviolet rays having a wavelength of 253.7 nm, is measured and calculated as a maintaining ratio to the luminous intensity prior to the irradiation. Namely, when the luminous intensity under excitation with ultraviolet rays prior to the X-ray irradiation is represented by I i and the luminous intensity after the X-ray irradiation is represented by I f , the luminous intensity-maintaining ratio Mx after the X-ray irradiation will be Mx=100×I f /I i %. This X-ray irradiation test is very well interrelated with the luminous intensity-maintaining ratio during lightening of the fluorescent lamp. Figure 3 shows the luminous intensity-maintaining ratio Mx in the X-ray irradiation test of a phosphor prepared with a formulation of (Ba 1-x ,Eu x )O·MgO·5Aℓ 2 O 3 wherein 0<x≦0.5. Figure 4 shows the luminous intensity-maintaining ratio Mx in the X-ray irradiation test of a phosphor prepared with a formulation of (Ba 0.9-z Sr z Eu 0.1 )O·MgO· 5Aℓ 2 O 3' wherein 0≦z≦0.4. By using the aluminate phosphor activated by bivalent europium or coactivated by bivalent europium and bivalent manganese according to the present invention, it is possible to produce a fluorescent lamp whereby the decrease in luminous intensity during lighting is small. Accordingly, it is possible to obtain a tri-color fluorescent lamp showing high luminance and high color rendering over a long period of time. The phosphor of the present invention is applicable to a product whereby emission is obtainable under excitation with ultraviolet rays, and the applicability is not limited to a fluorescent lamp. For example, it may be employed, for example, to a plasma display or a rare gas discharge lamp. Furthermore, the phosphor of the present invention is effective for a product which is subjected to baking in its production process, particularly useful for a fluorescent lamp and a plasma display. Now, the present invention will be described in further detail with reference to Examples. However, it should be understood that the present invention is by no means restricted to such specific Examples. EXAMPLE 1 BaCO 3 0.8 mol Eu 2 O 3 0.1 mol MgO 1.0 mol Aℓ 2 O 3 (γ-type) 5.0 mol The above raw materials were mixed in a wet system using ethanol, then dried and molded into pellets under a molding pressure of 1000 kgf/cm 2 . The pellets were put into a crucible and covered with a lid. This crucible was put into a separate crucible containing carbon beads and covered with a lid, followed by firing in the atmospheric air at a maximum temperature of 1500°C for 4 hours. Then, obtained fired pellets were pulverized to obtain a bivalent europium-activated blue-emitting barium magnesium aluminate phosphor of (Ba 0.8 ,Eu 0.2 )O·MgO·5Aℓ 2 O 3 . The luminous intensity-maintaining ratio Mx of this phosphor in the X-ray irradiation test was 94.8%. Further, the space group of this phosphor was P6 3 /mmc, and the lattice constants were a=5.636Å and c=22.643Å, whereby the constituting elements occupied the atomic coordinate positions as shown in Table 1 or 2. The phosphor showed the powder X-ray diffraction pattern of Figure 1 upon incidence of X-ray of CuKα 1 and showed a pattern having no peak at Miller index 008 independent of the diffraction peak at Miller index 110. Further, Table 3 shows the relationship among the Miller indices, the diffraction angle 2 and the spacing. EXAMPLES 2 to 9 Aluminate phosphors were prepared in the same manner as in Example 1 except that the compositions of the raw material mixtures, the firing temperatures and addition or non-addition of AℓF 3 as flux were changed as shown in Table 4. Luminous intensity-maintaining ratios Mx of these phosphors in the X-ray irradiation tests are shown in Table 5. Further, with respect to the main Examples, the lattice constants are also indicated. The space groups, the atomic coordinate positions of constituting elements and the powder X-ray diffraction patterns of these phosphors were substantially the same as those in Example 1, and they showed patterns having no peaks at Miller index 008 which are independent of the diffraction peaks at Miller index 110. The preparation methods and the characteristics in Examples 1 to 9 are summarized in Tables 4 and 5. EXAMPLE 10 BaCO 3 0.8 mol Eu 2 O 3 0.1 mol 3MgCO 3 ·Mg(OH) 2 0.25 mol Aℓ 2 O 3 (γ-type) 5.0 mol AℓF 3 0.012 mol The above raw materials were mixed in a dry system, followed by drying and sieving, and then filled in a crucible. Further, a crucible containing carbon beads was placed on the raw materials and covered with a lid, followed by primary firing in a nitrogen atmosphere containing steam at a maximum temperature of 1450°C over a period of 11 hours inclusive of the temperature-raising time. Then, the fired powder was pulverized, sieved and again filled in a crucible. Further, a crucible containing carbon beads was placed thereon and covered with a lid, followed by secondary firing in a nitrogen/hydrogen mixed atmosphere containing steam at a maximum temperature of 1450°C over a period of 11 hours inclusive of the temperature-raising time. Then, the fired powder was subjected to dispersion, washing, drying and sieving treatments to obtain a bivalent europium-activated blue-emitting barium magnesium aluminate phosphor of (Ba 0.8 ,Eu 0.2 )O·MgO·5Aℓ 2 O 3 . The luminous intensity-maintaining ratio Mx of this phosphor in the X-ray irradiation test was 94.8%. Further, the space group, the lattice constants, the atomic coordinate positions of constituting elements and the powder X-ray diffraction pattern were the same as those in Example 1. EXAMPLE 11 BaCO 3 0.85 mol Eu 2 O 3 0.075 mol 3MgCO 3 ·Mg(OH) 2 0.25 mol Aℓ 2 O 3 (γ-type) 5.0 mol AℓF 3 0.012 mol A barium magnesium aluminate phosphorwas prepared in the same manner as in Example 10 except that the composition of the raw material mixture was changed as shown above. The luminous intensity-maintaining ratio Mx of this phosphor in the X-ray irradiation test was 93.1%. Further, the space group, the lattice constants, the atomic coordinate positions of constituting elements and the powder X-ray diffraction pattern of this phosphor were substantially the same as those in Example 1. EXAMPLE 12 BaCO 3 0.6 mol SrCO 3 0.2 mol Eu 2 O 3 0.1 mol 3MgCO 3 ·Mg(OH) 2 0.25 mol Aℓ 2 O 3 (γ-type) 5.0 mol AℓF 3 0.03 mol A barium strontium magnesium aluminate phosphor was prepared in the same manner as in Example 10 except that the composition of the raw material mixture was changed as shown above. The luminous intensity-maintaining ratio Mx of this phosphor in the X-ray irradiation test was 95.1%. The space group, the lattice constants, the atomic coordinate positions of constituting elements and the powder X-ray diffraction pattern of this phosphor were substantially the same as those in Example 1. COMPARATIVE EXAMPLE 1 BaCO 3 0.99 mol Eu 2 O 3 0.005 mol MgO 1.0 mol Aℓ 2 O 3 (γ-type) 5.0 mol A bivalent europium-activated blue-emitting barium magnesium aluminate phosphor of (Ba 0.99 ,Eu 0.01 )O·MgO·5Aℓ 2 O 3 was prepared in the same manner as in Example 1 except that the composition of the raw material mixture, was changed as shown above. The luminous intensity-maintaining ratio Mx of this phosphor in the X-ray irradiation test was 70.4%. Further, the space group of this phosphor was P6 3 /mmc and the lattice constants were a=5.636Å and c=22.686Å. Upon incidence of X-rays of CuKα 1 , this phosphor showed a pattern having a diffraction peak at Miller index 008 independent of the peak at Miller index 110, as shown in Figure 2. COMPARATIVE EXAMPLES 2 to 6 Alkaline earth magnesium aluminate phosphors were prepared in the same manner as in Example 1 except that the compositions of the raw material mixtures, the firing temperatures and addition or non-addition of AℓF 3 as flux were changed as shown in Table 4. The luminous intensity-maintaining ratios Mx of these phosphors in the X-ray irradiation tests are shown in Table 5. Further, with respect to main Comparative Examples, the lattice constants were also indicated. The powder X-ray diffraction patterns of these phosphors were substantially the same as the one in Comparative Example 1 and had independent diffraction peaks at Miller index 008. The preparation methods and the characteristics in Comparative Examples 1 to 6 are summarized in Tables 4 and 5. COMPARATIVE EXAMPLE 7 BaCO 3 0.90 mol Eu 2 O 3 0.05 mol 3MgCO 3 ·Mg(OH) 2 0.25 mol Aℓ 2 O 3 (γ-type) 5.0 mol AℓF 3 0.012 mol A barium magnesium aluminate phosphor was prepared in the same manner as in Example 10 except that the composition of the raw material mixture was changed as shown above. The luminous intensity-maintaining ratio Mx of this phosphor in the X-ray irradiation test was 90.4%. The powder X-ray diffraction pattern of this phosphor was substantially the same as the one in Comparative Example 1 and had an independent diffraction peak at Miller index 008. Miller indices Diffraction angle 2 ±0.1 (degree) Spacing Spacing (Å) h k 1 0 0 2 7.8 11.32 0 0 4 15.6 5.66 1 0 0 18.2 4.88 1 0 1 18.6 4.77 1 0 2 19.8 4.48 1 0 3 21.7 4.10 0 0 6 23.6 3.77 1 0 4 24.1 3.70 1 0 5 26.8 3.32 1 0 6 29.9 2.99 0 0 8 31.6 2.83 1 1 0 31.7 2.82 1 1 2 32.7 2.73 1 0 7 33.2 2.70 1 1 4 35.6 2.52 1 0 8 36.7 2.45 2 0 0 36.8 2.44 2 0 1 37.0 2.43 2 0 2 37.7 2.39 2 0 3 38.7 2.32 0 0 10 39.8 2.26 1 1 6 39.9 2.26 2 0 4 40.2 2.24 1 0 9 40.3 2.24 2 0 5 42.0 2.15 1 0 10 44.1 2.05 2 0 6 44.2 2.05 1 1 8 45.4 2.00 2 0 7 46.6 1.95 1 0 11 47.9 1.90 0 0 12 48.2 1.89 2 0 8 49.3 1.85 2 1 0 49.4 1.84 2 1 1 49.5 1.84 2 1 2 50.1 1.82 2 1 3 50.9 1.79 1 1 10 51.7 1.77 1 0 12 51.9 1.76 2 1 4 52.1 1.75 2 0 9 52.2 1.75 2 1 5 53.6 1.71 2 0 10 55.3 1.66 2 1 6 55.4 1.66 1 0 13 56.0 1.64 3 0 0 56.5 1.63 3 0 1 56.7 1.62 0 0 14 59.9 1.62 3 0 2 57.1 1.61 2 1 7 57.5 1.60 3 0 3 57.9 1.59 2 0 11 58.6 1.57 1 1 12 58.9 1.57 3 0 4 59.0 1.56 2 1 8 59.8 1.55 1 0 14 60.2 1.54 3 0 5 60.4 1.53 3 0 6 62.1 1.49 2 0 12 62.1 1.49 2 1 9 62.4 1.49 3 0 7 64.0 1.45 1 0 15 64.6 1.44 2 1 10 65.2 1.43 2 0 13 65.8 1.42 0 0 16 66.0 1.42 3 0 8 66.2 1.41 2 2 0 66.3 1.41 1 1 14 66.6 1.40 2 2 2 66.9 1.40 2 1 11 68.2 1.37 2 2 4 68.6 1.37 3 0 9 68.6 1.37 1 0 16 69.0 1.36 3 1 0 69.4 1.35 3 1 1 69.5 1.35 2 0 14 69.7 1.35 3 1 2 69.9 1.34 EXAMPLE 13 and COMPARATIVE EXAMPLE 8 Aluminate phosphors were prepared in the same manner as in Example 1 except that the compositions of the raw material mixtures were changed as shown in Table 6 and that the firing temperatures were changed for 1450°C. The powder X-ray diffraction pattern in Example 13 had no diffraction peak at Miller index 008 which are independent of the diffraction peak at Miller index 110. On the other hand, the pattern in Comparative Example 8 had an independent diffraction peak at Miller index 008. In each Example, no precipitation of impurities was observed, and a phosphor of a crystalline inorganic compound having substantially the same composition as the composition of the raw material mixture, was obtained.

Claims: An aluminate phosphor comprising (a) at least one element selected from the group consisting of Ba, Sr and Ca, (b) Eu, (c) Mg and/or Zn and (d) Al, said aluminate phosphor comprising a crystalline inorganic compound which shows, in its powder X-ray diffraction pattern upon incidence of X-rays of CuKα 1 , no peak at Miller index 008 independent of a diffraction peak at Miller index 110. wherein said crystalline inorganic compound is represented by the formula: (M 1 1-x ,Eu x )O·a(M 2 1-y ,Mn y )O·(5.5-0.5a)Al 2 O 3 wherein M 1 is at least one element selected from the group consisting of Ba, Sr and Ca, M 2 is Mg and/or Zn, a is a real number of 0<a≤2, and x and y are real numbers of 0, 15≤x≤0,5 and 0≤y≤0,2, respectively. The aluminate phosphor according to Claim 1, wherein a is a real number of 1≤a≤2. The aluminate phosphor according to Claim 1, wherein y=0. The aluminate phosphor according to Claim 1, which consists of a single phase of said crystalline inorganic compound. The aluminate phosphor according to Claim 1, wherein a luminous intensity-maintaining ratio of said aluminate phosphor in the X-ray irradiation test isat least 92%. An aluminate phosphor comprising (a) at least one element selected from the group consisting of Ba, Sr and Ca. (b) Eu, (c) Mg and/or Zn and (d) Al, said aluminate phosphor comprising a crystalline inorganic compound which shows, in its powder X-ray diffraction pattern upon incidence of X-rays of CuKα 1 , no peak at Miller index 008 independent of a diffraction peak at Miller index 110. wherein said crystalline inorganic compound is represented by the formula: (M 1 1-x ,Eu x )O·a(M 2 1-y ,Mn y )O·(5.5-0.5a)Al 2 O 3 wherein M 1 is at least one element selected from the group consisting of Ba, Sr and Ca, M 2 is Mg and/or Zn, a is a real number of 0<a≤2, and x and y are real numbers of 0.1≤x≤0.15 and 0≤y<1, respectively, and ratios of elements constituting M 1 satisfy 0.2≤Sr/(Ba+Sr+Ca+Eu)<1. The aluminate phosphor according to Claim 6, wherein a is a real number of 1≤a≤2. The aluminate phosphor according to Claim 6, wherein y=0. The aluminate phosphor according to Claim 6, which consists of a single phase of said crystalline inorganic compound. The aluminate phosphor according to Claim 6, wherein a luminous intensity-maintaining ratio of said aluminate phosphor in the X-ray irradiation test is at least 92%.

Inventors: HISAMUNE TAKAYUKI, KIJIMA NAOTO, MIURA CHISATO, NABU MASAKAZU, SHIMOMURA YASUO, TORIUMI KOICHI, HISAMUNE, TAKAYUKI, KIJIMA, NAOTO, MIURA, CHISATO, NABU, MASAKAZU, SHIMOMURA, YASUO, TORIUMI, KOICHI, HISAMUNE, TAKAYUKI,, KIJIMA, NAOTO, YOKOHAMA RES. CTR., MIURA, CHISATO, YOKOHAMA RES. CTR., NABU, MASAKAZU,, SHIMOMURA, YASUO, YOKOHAMA RES. CTR., TORIUMI, KOICHI,
Applicants: KASEI OPTONIX, MITSUBISHI CHEM CORP, KASEI OPTONIX, LTD., MITSUBISHI CHEMICAL CORPORATION
Application year: 1995
Main classification: C09K11
IPC codes: C09K11