Adaptor with electromagnetic shielding capabilities

Abstract: An adaptor includes an adaptor casing, a circuit board (2) and a cover piece (5). The adaptor casing includes lower and upper casing halves (3, 4) which are made of plastic and which are coated entirely with a layer (301, 401) of conductive material. The circuit board (2) is disposed in the adaptor casing and has a top surface provided with a switch unit (23) that is aligned with an opening (44) formed in the upper casing half (4) and that extends out of the adaptor casing via the opening (44), a first edge provided with a first connector (21), and an opposite second edge provided with a second connector (25). Each of the first and second connectors (21, 25) has a support plate (22, 26) which closes a respective one of front and rear open ends of the adaptor casing. The support plates (22, 26) and the adaptor casing cooperatively form an enclosure for confining the circuit board (2) therein. The cover piece (5) is made of plastic and is coated entirely with a layer (501) of conductive material. The cover piece (5) is fitted detachably in the opening (44) of the upper casing half (4).

Description: The invention relates generally to adaptors, and particular embodiments relate to an adaptor with improved electromagnetic shielding capabilities. The need to reduce the effects of electromagnetic interference grows in importance as the complexity and precision of electronic equipment increases. Since it is not uncommon to transmit and amplify weak signals in multiple stages, interference in the original signals may exceed tolerable levels during the final stage. Presently, several filter and amplifier stages are employed to reduce the effects of signal interference during signal transmission. Such a solution increases the costs incurred and does not necessarily provide ideal results. Referring to Figure 1, a previously proposed adaptor comprises a circuit board (10), a DIP switch unit (101) provided on the circuit board (10), and an adaptor casing which includes lower and upper casing halves (11, 12) that are made of plastic. The upper casing half (12) is formed with an opening (121) that is aligned with the switch unit (101), thereby enabling the latter to extend out of the adaptor casing to facilitate operation thereof. The lower and upper casing halves (11, 12) are joined together so as to enclose the circuit board (10) therein. As the requirement for purity of signals becomes more stringent, the density and complexity of the adaptor circuit similarly increases. The presence of the switch unit (101) enables the adaptor to operate in different signal conversion modes. However, due to the complexity of the adaptor circuit, which results in a longer transit time for signals, and the presence of multiple contacts at the switch unit (101), signal interference is likely to occur since the plastic adaptor casing only serves to protect the circuit board (10) and does not serve to reduce the presence of electromagnetic interference. United States Patent No. 5, 128, 835 discloses a non-invasive coupler assembly that is useful for sensing and transmitting electrical signals from conductor wires of a twisted pair cable of a data bus. The assembly comprises a housing that has an electromagnet provided therein which generates and senses, by induction, signals running through a wire engaging the magnet. The housing is coated with a conductive coating in order to reduce EM interference. The preamble of claim 1 is based on this prior art. Therefore, the object of the present invention is to alleviate at least some of the problems associated with the prior art. In accordance with the present invention there is provided an adaptor comprising: an adaptor casing which includes a lower casing that is made of non-conductive material and that has a bottom wall with two opposite sides provided with side walls, and an upper casing that is made of non-conductive material and that has a top wall and two opposite sides provided with side walls that engage corresponding ones of the side walls provided on the bottom wall thus forming the adaptor casing, said lower and upper casings each being coated with a layer of conductive material; and a circuit board disposed in the adaptor casing and having a top surface, a first edge of said circuit board being provided with a first connector that has a first support plate which closes a front open end of the adaptor casing; the adaptor being characterised in that: the top surface is provided with a switch unit, a second edge of said circuit board opposite said first edge is provided with a second connector that has a second support plate which closes a rear open end of the adaptor casing, the first and second support plates and the adaptor casing cooperatively forming an enclosure for confining the circuit board therein; an opening is formed in the top wall of the upper casing, said switch unit being aligned with said opening; and a cover piece made of non-conductive material and coated with a layer of conductive material is detachably fitted in the opening of the upper casing. The adaptor of the present invention has improved electromagnetic shielding capabilities since the adaptor casing and the cover piece are coated with respective layers of conductive material. An embodiment of the present invention will now be described by the way of example only with reference to the accompanying drawings, in which: Figure 1 is an exploded view of a previously proposed adaptor; Figure 2 is an exploded, partly sectional, inverted perspective view of a first preferred embodiment of the present invention; Figure 3 is a schematic view illustrating the assembly of the first preferred embodiment; and Figure 4 is a sectional view of an adaptor casing of a second preferred embodiment of the present invention to illustrate how upper and lower casing halves of the adaptor casing are joined. Referring to Figure 2, the first preferred embodiment of the present invention comprises a circuit board (2), an adaptor casing including lower and upper casing halves (3, 4), and a cover piece (5). A first connector (21), such as a 15-pin D-sub connector, is mounted on a first edge of the circuit board (2) and is provided with a grounded support plate (22). A second connector (25), such as a 15-pin high-density D-sub connector, is mounted on an opposite second edge of the circuit board (2) and is similarly provided with a grounded support plate (26). A conductor (9) has two ends connected respectively to the support plates (22, 26) and is connected electrically to a ground point (24) on the bottom surface of the circuit board (2). The conductor (9) has an intermediate portion which is formed with a connecting ring (91). The connecting ring (91) defines a hole which is aligned with one of two fastener holes (20) (only one of which is shown) formed in the circuit board (2). A DIP switch unit (23) is provided on the top surface of the circuit board (2) and serves as a function select switch to enable the adaptor to perform selectively different functions. The lower casing half (3) is made of a lightweight plastic material that is coated entirely with a layer (301) of conductive material. Preferably, the layer (301) of conductive material has a low resistivity to increase the electromagnetic shielding capability of the lower casing half (3). The lower casing half (3) has a bottom wall (30) which is formed with a pair of screw holes (31) that are aligned with the fastener holes (20), and a pair of side walls (32) which project from opposite sides of the bottom wall (30). Each of the side walls (32) has a distal end surface that is formed with a longitudinally extending projection (321). The upper casing half (4) is made of a lightweight plastic material that is coated entirely with a layer (401) of conductive material. Preferably, the layer (401) of conductive material has a low resistivity to enhance the electromagnetic shielding capability of the upper casing half (4). The upper casing half (4) has a top wall (40) which is formed with a pair of tubular internally threaded sockets (41) and a pair of side walls (42) which project from opposite sides of the top wall (40). The threaded sockets (41) extend toward the lower casing half (3) and are aligned with and extend through the fastener holes (20). The interiors of the sockets (41) are also coated with the layer (401) of conductive material. Each of the side walls (42) has a distal end surface that is formed with a longitudinally extending groove (421) to receive the projection (321) of a corresponding one of the side walls (32) therein. The top wall (40) is further formed with an opening (44) that is aligned with the switch unit (23), thereby enabling the latter to extend out of the adaptor casing to facilitate operation thereof. The cover piece (5) is made of a plastic material that is coated entirely with a layer (501) of conductive material. The cover piece (5) includes a plate portion (51) which has an area that is larger than that of the opening (44), and a loop projection (52) which projects from the plate portion (51) and which conforms with the shape of the opening (44) so as to extend fittingly and detachably therein. When the circuit board (2) is disposed in the adaptor casing, the threaded sockets (41) extend through the fastener holes (20) in the circuit board (2), thereby clamping the connecting ring (91) of the conductor (9) between a distal end of one of the threaded sockets (41) and the bottom wall (30) of the lower casing half (3). Conductive screws (8) engage threadedly the screw holes (31) in the lower casing half (3) and the threaded sockets (41) of the upper casing half (4) so as to join the lower and upper casing halves (3, 4). The support plates (22, 26) of the first and second connectors (21, 25) close respectively front and rear open ends of the adaptor casing. Preferably, the the diameter of the hole defined by the connecting ring (91) is slightly smaller than the diameter of the conductive screws (8) to permit tight contact between the connecting ring (91) and one of the screws (8) so as to establish electrical connection therebetween. The threaded engagement among the screws (8) and the lower and upper casing halves (3, 4) also establishes electrical connection thereamong. Therefore, aside from interconnecting the support plates (22, 26), the conductor (9) also serves as a path for connecting electrically the lower and upper casing halves (3, 4) to the ground point (24) on the circuit board (2). Electrical connection between the cover piece (5) and the upper casing half (4) is also achieved when the former is mounted on the latter. Thus, the cover piece (5), the upper and lower casing halves (4, 3), and the support plates (22, 26) not only cooperate to form an enclosure to protect the circuit board (2), but also serve as an electromagnetic shield of the adaptor of the present invention. When the lower and upper casing halves (3, 4) are joined together, the projections (321) on the lower casing half (3) are received in the grooves (421) in the upper casing half (4). The projections (321) and the grooves (421) not only serve to improve the structural connection between the lower and upper casing halves (3, 4), but also serve to increase the area of the connecting surface therebetween to achieve better electromagnetic shielding effects. Referring to Figure 3, because the area of the plate portion (51) of the cover piece (5) is greater than that of the opening (44), an electromagnetic barrier region (a) is formed around the switch unit (23) when the cover piece (5) is mounted in the opening (44), thereby resulting in an enhanced electromagnetic shielding effect. Figure 4 illustrates how upper and lower casing halves (4', 3') of the adaptor casing of the second preferred embodiment of the present invention are joined. The upper and lower casing halves (4', 3') are further provided with a second pair of side walls (43, 33) which are parallel and adjacent to the first pair of side walls (42', 32'). Each of the side walls (43, 33) has a distal end surface which is formed with a longitudinal projection (431, 331). The projections (331) are disposed posterior with respect to the projection (431) on a corresponding one of the side walls (43) and abut tightly with the same when the lower and upper casing halves (3', 4') are joined. The side walls (43, 33) further increase the electromagnetic shielding capability of the adaptor. It should be noted that the connection between the side walls (33, 43) should not be limited to that in the disclosed embodiment. For example, a connection similar to that used in the side walls (32, 42) of the first preferred embodiment may be used to obtain the same result.

Claims: An adaptor comprising: an adaptor casing which includes a lower casing (3) that is made of non-conductive material and that has a bottom wall (30) with two opposite sides provided with side walls (32), and an upper casing (4) that is made of non-conductive material and that has a top wall (40) and two opposite sides provided with side walls (42) that engage corresponding ones of the side walls (32) provided on the bottom wall (30) thus forming the adaptor casing, said lower and upper casings (3, 4) each being coated with a layer (301, 401) of conductive material; and a circuit board (2) disposed in the adaptor casing and having a top surface, a first edge of said circuit board, being provided with a first connector (21) that has a first support plate (22) which closes a front open end of the adaptor casing; the adaptor being characterised in that: the top surface is provided with a switch unit (23), a second edge of said circuit board (2) opposite said first edge is provided with a second connector (25) that has a second support plate (26) which closes a rear open end of the adaptor casing, the first and second support plates (22,26) and the adaptor casing cooperatively forming an enclosure for confining the circuit board (2) therein; an opening (44) is formed in the top wall (40) of the upper casing (4), said switch unit (23) being aligned with said opening (44); and a cover piece (5) made of non-conductive material and coated with a layer (501) of conductive material is detachably fitted in the opening (44) of the upper casing (4) . An adaptor according to Claim 1, wherein the cover piece (5) includes a plate portion (51) which has an area larger than that of the opening (44). An adaptor according to Claim 2, wherein the cover piece (5) comprises a loop projection (52) which projects from the plate portion (51) and which fits detachably into the opening (44). An adaptor according to any of claims 1 to 3, wherein: the bottom wall (30) has a screw hole (31); the top wall (40) has a tubular internally threaded socket (41) that is aligned with and extends towards the screw hole (31); the circuit board (2) has a fastener hole (20) that permits extension of the threaded socket (41) therethrough, and a bottom surface that is provided with a ground point (24) ; the adaptor comprises a conductor (9) having ends that are connected to the support plates (22, 26) of the first and second connectors (21, 25), said conductor (9) being connected electrically to the ground point (24) and having an intermediate portion formed with a connecting ring (91) that defines a hole which is aligned with the fastener hole (20) and which is clamped between one end of the threaded socket (41) and the bottom wall (30); and a conductive screw (8) extending through the fastener hole (20) and the hole defined by the connecting ring (91) and engaging threadedly the screw hole (31) and the threaded socket (41) so as to join the lower and upper casings (3, 4). An adaptor according to claim 4, wherein the hole defined by the connecting ring (91) has a diameter which is slightly smaller than that of the conductive screw (8). An adaptor according to any preceeding claim, wherein the non-conductive material is plastics material. A adaptor according to any preceding claim, wherein each casing (3, 4) forms substantially half of the adaptor casing. An adaptor according to any preceding claim, wherein the switch unit (23) extends out of the adaptor casing via the opening (44). An adaptor according to any preceding claim, wherein the casings (3, 4) and cover piece (5) are completely coated with the layers (301, 401, 501) of conductive material. An adaptor according to any of claims 1 to 8, wherein, in relation to the casings (3, 4) and cover piece (5), at least those parts which face outwards in the assembled adaptor are coated with the layers (301, 401, 501) of conductive material.

Inventors: HUANG GEORGE YING-LIANG, HUANG, GEORGE YING-LIANG
Applicants: HUANG GEORGE YING LIANG, HUANG, GEORGE YING-LIANG
Application year: 1995
Main classification: H01R31
IPC codes: H01R13, H01R31