Multi purpose motor mounting system for a string trimmer

Abstract: A motor mounting plate system enables a motor to be mounted within a string trimmer without the need for a plurality of precisely formed ribs to support the motor within the housing. The motor mounting plate apparatus (38) includes a planar mounting plate member (40) and a U-shaped bracket member (52) which are secured together to form a rigid motor mounting assembly. The U-shaped bracket member is connected to the stator of the motor (36) of the string trimmer. A lower portion of the housing includes two housing halves, each including a groove (26b) formed therein. The outer perimeter of the motor mounting plate is positioned in the groove of one of the housing halves during assembly to support the motor within the housing half without the need for the motor to rest on a rib or any other protruding portion of the interior of the housing. The remaining housing half is then secured to the first mentioned housing half such that the motor mounting plate is secured substantially around its entire periphery within the groove formed in each housing half. A bushing insert (62) is included for achieving a tight interference fit between the smooth armature shaft (70) of the motor and a plastic fan member (66). The motor mounting assembly also serves to absorb the force of the "bump" when the operator bumps the line spool of the trimmer against the ground to advance the cutting line.

Description: This invention relates to apparatus for cutting vegetation, and more particularly to a vegetation cutter in the form of a string trimmer having an internally disposed motor which is supported by a motor mounting plate within a housing of the string trimmer without the need for a plurality of ribs to be formed on interior surfaces of the housing string trimmer. String trimmers are used in a wide variety of applications to trim vegetation such as grass, weeds, etc. in areas closely adjacent walls, fences and other structure where lawn mowers and other similar vegetation cutters have difficulty or are unable to access sufficiently to perform the needed cutting. Such string trimmers typically include a flexible cutting member in the form of a flexible plastic line which is mounted upon some form of a holding spool. The holding spool is typically coupled to an armature of a motor which is mounted within a lower housing portion of the string trimmer. With many conventional string trimmers the motor is positioned within a housing by one or more protruding ribs which are integrally formed on interior surfaces of the housing. The housing is also typically constructed in two halves. During assembly the motor is placed on one or more of the protruding ribs of one of the housing halves and the other housing half secured to the first housing half to encapsulate the motor therein such that the motor is supported and held stationary within the housing halves by abutting contact with the ribs. While the above-described mounting arrangement operates satisfactorily to support a motor within a housing of a string trimmer, this mounting arrangement does require relatively precisely-positioned ribs on the interior surfaces of the housing halves. These ribs somewhat complicate the construction of the two housing halves, which are typically molded from plastic and requires more complex and expensive molds or dies for producing the two housing halves. Additionally, if the ribs are not relatively precisely positioned or of a relatively precise height, then the motor may be able to wobble or otherwise move or cause vibration during operation of the string trimmer. Still further, precisely formed and positioned ribs are often difficult to achieve when certain types of plastic are used to construct the housing. For example, it is usually at least slightly more difficult to precisely form the support ribs from polypropylene than from ABS plastic. It would be highly desirable, however, to be able to use polypropylene for the construction of the housing since it is less costly than ABS plastic. Accordingly, it would be desirable to have a more simple, yet secure method for mounting a motor of a string trimmer within the string trimmer housing to ensure secure mounting of the motor regardless of minor variations in dimensional or positional tolerances of the interior surfaces of the housing. In view of the above, it is a principal object of the present invention to provide an apparatus for enabling a motor to be mounted within a housing of a string trimmer in a quick, easy and efficient manner which ensures stable and precise positioning of the motor within a two-piece housing during assembly. GB 2,115,665 discloses such a string trimmer which comprises a handle, a shaft and a base constructed from a single clamshell which is formed from two mating halves. GB 2,115,665 comprises all of the features of the pre-charactering part of claim 1 and forms the closest piece of prior art. It is yet another object of the present invention to provide an apparatus for mounting the motor of a string trimmer within a housing of the string trimmer in a manner which reduces the overall cost of manufacture of the string trimmer, and further which reduces the complexity of the interior surfaces of the housing to thereby reduce the cost of manufacture of the housing and the overall cost of manufacture of the string trimmer. The above and other objects are accomplished by a motor mounting apparatus for a string trimmer in accordance with a preferred embodiment of the present invention. Accordingly, there is provided a line trimming apparatus comprising handle portion, an intermediate portion and a base portion wherein the base portion comprises a housing, a motor mounted within the housing, a groove formed on the internal surface of the housing which is used to mount the motor characterised in that there is further provided a mounting plate assembly upon which the motor is mounted and which is configured so that the motor is mounted without any direct contact with the housing. The motor mounting apparatus comprises a mounting plate assembly which is secured to a portion of a motor of a string trimmer apparatus.The mounting plate assembly may be dimensioned to be positioned within the interior of a pair of halves of a two-piece housing of the trimmer appartus. The halves of the two-piece housing include grooves which are formed circumferentially aboutan interior of each housing half. During assembly, the mounting plate assembly can be first secured to the motor and then a mounting plate member of the mounting plate assembly is positioned partially within the groove formed in a first one of the housing halves. The second one of the housing halves is then secured to the first housing half to encapsulate the motor within the assembled housing of the trimmer apparatus. The mounting plate assembly of the present invention allows the motor to be freely supported within the housing halves of the trimmer apparatus housing, thus obviating the need to precisely position the motor over a plurality of outwardly protruding ribs formed on the interior surfaces of the housing halves. Since a plurality of precisely positioned dimensioned ribs are not required to be formed on the interior of the housing halves, this significantly reduces the complexity and cost of manufacture of the housing. Moreover, the motor is even more positively held within the housing of the trimmer apparatus with an even less likelihood of unwanted vibration developing over the life of use of the trimmer apparatus. In a preferred embodiment, the mounting plate member of the mounting plate assembly further includes a plurality of apertures formed therein and is constructed of metal. The metal construction of the mounting plate member enables it to act as a heat-sink for the motor while the apertures allow air from a fan secured to an output shaft (i.e., armature) of the motor to be drawn around the motor. Thus, the mounting plate assembly does not interfere with the airflow, but rather even more positively helps to cool the motor. In a preferred embodiment of the present invention the motor mounting plate assembly includes a U-shaped bracket which is secured to a planar mounting plate member. The planar mounting plate member fits within grooves formed in the interior surfaces of the housing while the U-shaped bracket secures directly to the stator of the motor via conventional threaded screws. It will be appreciated then that the motor mounting plate does not require any external components such as threaded screws or the like to be secured to the interior surfaces of the housing of the trimmer apparatus. The motor mounting plate assembly and the grooves formed in the interior of the housing halves thus allow the motor to be quickly, efficiently and cost effectively assembled within the housing halves in a manner which reduces the overall cost and manufacturing complexity of the trimmer, as well as to even more positively maintain the motor precisely positioned within the housing. The various advantages of the present invention will become apparent to one skilled in the art by reading the following specification and subjoined claims and by referencing the following drawings in which: Figure 1 is a perspective view of a string trimmer apparatus incorporating the motor mounting apparatus of the present invention; Figure 2 is a fragmentary side view of a first half of a housing of the trimmer apparatus of Figure 1 showing the groove which is formed in the lower interior surface of each one of the housings halves of the trimmer apparatus; Figure 3 is a side view of the interior of a lower portion of the first housing half showing a motor of the trimmer apparatus and a mounting plate assembly in accordance with a preferred embodiment of the present invention supporting the motor within the groove formed in the first housing half; Figure 4 is a side view of the mounting plate assembly; Figure 5 is a plan view of the planar mounting plate member; Figure 6 is an exploded perspective view of an alternative preferred embodiment of the present invention incorporating a bushing insert for coupling the smooth armature shaft of the motor to a plastic fan member of the trimmer apparatus; and Figure 7 is a broken-away side view of the bushing insert of Figure 6 showing in even greater detail the construction of the internal threaded bore thereof. Referring to Figure 1, there is shown a string trimmer apparatus 10 incorporating a motor mounting plate assembly in accordance with a preferred embodiment of the present invention. The trimmer apparatus 10 is generally used for trimming vegetation such as weeds and grass in areas closely adjacent walls, fences etc. where vegetation cutters such as lawn mowers are unable to cut. The trimmer apparatus 10 includes a handle portion 12, an intermediate or stem portion 14 and a base portion 16. The base portion 16 is preferably constructed having housing halves 16a and 16b which are assembled after the internal components of the trimmer apparatus 10 are positioned within the base portion 16 such that the housing halves 16a, 16b encapsulate the interior components of the trimmer apparatus. At a lowermost portion 18 of the base portion 16 is formed a guard 20. The guard 20 helps to shield a flexible trimming line which is driven rotationally in conventional fashion below the lowermost portion 18 of the trimmer apparatus 10 by the motor of the apparatus 10. Referring now to Figure 2, the interior of housing half 16b can be seen. It will be appreciated that the interior of each of the housing halves 16a and 16b are essentially identical in construction. The housing half 16a includes a plurality of bosses 22 (shown in phantom) protruding from an interior surface thereof which each include a bore. The bosses 22 are positioned to align with openings 24 in housing half 16b such that a plurality of conventional threaded screws may be inserted through the openings 24 in the housing half and threadably advanced into the bores during assembly to hold the housing halves securely together. Housing half 16b further includes a groove 26b which is formed by a shoulder portion 28 protruding transversely of an interior wall 30 and a plurality of spaced apart, vertically protruding interior shoulder portions 32. Each of the vertical interior shoulder portions 32 has a height which presents an upper edge surface 34 at an approximate, predetermined distance from an undersurface 37 of the shoulder portion 28. The construction of the housing half 16a includes structure which is a mirror image of that formed by the shoulder portions 28 and 32 of the housing half 16b (with the exception of the presence of the bosses 22 which do not have openings formed completely therethrough). Thus, when the housing halves 16a and 16b are coupled together, a groove is formed virtually completely about the interior of the housing halves 16a and 16b with the groove in the housing half 16a mirroring the groove 26b shown in Figure 2. Referring now to Figure 3, a motor 36 of the trimmer apparatus 10 is shown supported within the housing half 16b by a motor mounting plate assembly 38 in accordance with a preferred embodiment of the present invention. The motor 36 is also shown coupled to a well-known trimming line spool or head 39 operable to advance a new length of trimming line when a bottom portion 39a is "bumped" against the ground while the motor 36 is running. With specific reference to Figure 4, the motor mounting plate assembly 38 includes a planar plate member 40 and a U-shaped bracket member 42. The plate member 40 is secured to the U-shaped bracket member 42 via a plurality of threaded screws 44 which extend through apertures 46 in the plate member 40 and threadably engage corresponding threaded apertures 48 in a base portion 50 of the U-shaped bracket member 42. With further reference to Figure 4, the U-shaped bracket member 42 includes a pair of transversely extending arm portions 52 which each include an aperture 54. A threaded screw or the like is inserted through each aperture 54 and threadably advanced into aligned, threaded apertures (not shown) in a stator 56 of the motor 36 shown in Figure 3. A conventional bearing end assembly 49 is secured by threaded screws (not visible in Figure 4) to the base portion 50 to help support the armature shaft of the motor 36 in response to radial loads placed thereon during use of the trimmer apparatus. With brief reference to Figure 5, the mounting plate member 40 includes a centrally disposed aperture 55 which allows a portion of the armature output shaft of the motor 36 to protrude therethrough. With further reference to Figure 4, the U-shaped bracket member 42 also includes a centrally disposed aperture 57 which enables the armature output shaft of the motor 36 to pass therethrough when the motor is assembled to the U-shaped bracket member. With further reference to Figures 4 and 5, the mounting plate member 40 includes a raised thrust absorbing portion 59. The raised thrust absorbing portion 59 helps to absorb the thrust or shock of the impact produced when the trimming line spool 39 is bumped against the ground to advance a new length of trimming line, which force would otherwise be absorbed by the motor 36. This feature will be described further in connection with Figures 6 and 7. When assembled together, the motor mounting plate 40, the U-shaped bracket member 42 and motor 36 form a rigidly coupled assembly. With further reference to Figure 3, during assembly the motor 36 is secured to the U-shaped bracket member 42 via a pair of threaded screws 61 (only one being shown in Figure 3). The entire assembly of the motor 36 and the motor mounting assembly 38 is then positioned within one of the housing halves 16a or 16b, in this instance housing half 16b, and a portion of the mounting plate 40 is inserted into the groove 26b. As mentioned earlier, the height of each of the vertically protruding interior shoulder portions 32 is such that the groove 26b has an approximate predetermined height which allows edge portions 40a (indicated in Figure 5) about the perimeter of approximately one half of the mounting plate member 40 to be inserted therein. The height of the groove 26b is further preferably sized such that a slight degree of force is required to seat two of the edge portions 40a of the mounting plate member 40 in the groove such that the mounting plate member does not wobble or otherwise "rock" in the groove. Once the mounting plate member 40 is inserted in the groove 26b, the entire motor 36 is supported within the housing half 16b such that no portion of the motor 36 touches the interior wall 30 of the housing half 16b. Accordingly, no other portion of the interior wall 30 of the housing half 16b or any other external component is required to support the motor 36. To complete assembly of the trimmer apparatus 10, the first housing half 16a is then placed over the second housing half 16b and the two halves secured together via threaded screws which, extend through the apertures 23 in the first housing half and into the bores 24 of the bosses 22 of the second housing half. As the first housing half 16a is positioned over the second housing half 16b, the remaining half of the mounting plate 40 is urged into the corresponding groove formed in the first housing half. The motor mounting plate assembly 38, and thus the motor 36, are both held securely within the housing halves 16a and 16b once the two halves are assembled together. It will be appreciated that the mounting plate assembly 38 of the present invention allows the motor 36 to be supported within the housing halves 16a and 16b without the need for a plurality of internally formed ribs to make abutting contact with any portion of the motor. This significantly simplifies the complexity of manufacture of each of the housing halves 16a and 16b, and thus the overall cost of manufacture of the trimmer apparatus 10. With further reference to Figures 5 and 6, in a preferred embodiment the motor mounting plate 40 includes a plurality of apertures 58 spaced circumferentially about the central aperture 55. While optional, the apertures 58 help to enable the mounting plate 40 to act as a heat-sink to help cool the motor 36 during prolonged operation of the trimmer apparatus 10. The mounting plate 40 and the U-shaped bracket member 42 are each preferably formed of metal to help conduct heat from the motor 36. It will be appreciated, however, that a wide variety of materials could be used for the mounting plate 40 and U-shaped bracket member 42, provided same have generally good rigidity and are thermally conductive. Referring now to Figure 6, an alternative preferred embodiment 60 of the motor mounting assembly of the present invention is shown. The motor mounting assembly 60 includes a bushing insert 62 which is adapted to be press-fit into a bore 64 in a boss portion 65 of a fan 66. The bushing insert 62 includes a bore 68 which receives an armature shaft 70 having a smooth outer surface to thus couple the fan 66 securely to the armature shaft. With reference to Figure 7, the bushing insert 62 includes a top portion 72 and a main body portion 74. The main body portion 74 is knurled and includes a longitudinally extending slot 76 and a bevelled edge portion 78. The bore 68 further includes a threaded inner wall 80 in which the tops of each of the threads have been removed to form flat portions 82. With further reference to Figures 6 and 7, when the bushing insert 62 is press-fit into the bore 64 of the fan 66, the slot 76 and knurled outer surface of the main body portion 74 cause it to form a tight interference fit with the interior of the bore 64. When the fan 66 and bushing insert 62 are then pressed onto the armature shaft 70 of the motor 36, the threaded inner wall 80 allows a second tight interference fit to be achieved, between the bore 68 of the bushing insert and the smooth exterior surface of the armature shaft 70. The threaded interior wall 80 and flat portions 82 further allow the level of hoop stress in the bushing insert 62 to be reduced. This is due to the combined thread-shearing and insert-expanding action that occurs when the smooth armature shaft 70 is inserted into the bore 68. With a conventional threaded interior where the thread pitch diameter approximates the diameter of the armature shaft 70, the increase in hoop stress could be several orders of magnitude higher than that experienced by the bushing insert 62 having the threaded interior wall 80 shown in Figure 7. Thus, the bushing insert 62 allows an extremely tight interference fit to be formed between the bushing insert 62 and the smooth armature shaft 70 without the bushing insert experiencing unacceptably high levels of hoop stress once press-fit onto the armature shaft. The bushing insert 62 thus compensates for slight variations in the diameters of the armature shaft 70 and the bore 64 to provide a secure coupling of the fan 66 and the armature shaft 70. Still another advantage provided by the bushing insert 62 and motor mounting plate assembly 38 is that they absorb impact forces which would normally otherwise be absorbed by the armature of the motor 36 when a "bump-feed" type of feed spool is coupled to the fan 66. As explained briefly herein, with conventional bump-feed spool mechanisms the operator bumps the spool 39 on the ground during operation to cause additional cutting line to be fed out from the spool. While relatively simple in operation, the armature of the motor 36 would normally be forced to absorb the shock of each "bump" every time the operator bumped the trimmer apparatus 10 on the ground to advance a new length of cutting line from the spool 39. By incorporating the bushing insert 62 and the motor mounting plate assembly 38, the "bump" forces experienced each time the operator bumps the spool 39 against the ground is absorbed by the thrust-absorbing portion 59 of the plate member 40 when the top portion 72 of the bushing insert makes contact therewith. Thus, the plate member 40, rather than the armature of the motor 36, absorbs the forces experienced during bump feeding of the cutting line. It will also be appreciated that the motor mounting plate assembly 38 also works to absorb the axial bump forces even when the bushing insert 62 is not incorporated. This is because the raised thrust bearing surface 59 would still absorb the impact from the boss 65 of the fan 66. While the motor mounting plate assembly 38 has been described in connection with a string trimmer apparatus 10, it will be appreciated that the assembly 38 is applicable, with little or no modification, to virtually any form of small electric tool or appliance which includes an internally mounted electric motor. The teachings of the invention described in connection with the preferred embodiments are further particularly applicable to any form of tool or appliance having an electric motor, where an armature shaft of the motor must absorb not only radial thrust loads, but axial thrust loads as well. Those skilled in the art can now appreciate from the foregoing description that the broad teachings of the present invention can be implemented in a variety of forms. Therefore, while this invention has been described in connection with particular examples thereof, the true scope of the invention should not be so limited since other modifications will become apparent to the skilled practitioner upon a study of the drawings, specification and following claims.

Claims: A line trimming apparatus comprising a handle portion (12), and intermediate portion (14) and a base portion (16) wherein the base portion (16) comprises a housing (16a, 16b), a motor (36) mounted within the housing (16a, 16b) and a groove formed on an internal surface of the housing which is used to mount the motor (36) characterised in that there is further provided a mounting plate assembly (38) upon which the motor (36) is mounted and which engages with the groove and which is configured so that the motor (36) is mounted within the housing (16a, 16b) without any direct contact with the housing (16a, 16b). A line trimming apparatus as claimed in claim 1 wherein the mounting plate assembly (38) acts as a heat sink for the motor (36). A line trimming apparatus as claimed in either of claims 1 or 2 wherein the mounting plate assembly (38) comprises a plurality of apertures to allow air to be drawn around the motor (36). A line trimming apparatus as claimed in any one of the previous claims wherein the mounting plate assembly (38) includes a planer plate member (40) which comprises at least one edge portion arranged to be slidably inserted into the groove in order to fixedly support the mounting plate assembly (38) in the housing (16a, 16b). A line trimming apparatus as claimed in claim 4 wherein the mounting plate assembly (38) comprises a u-shaped bracket (42) mounted on the planer plate member (40) upon which the motor (36) is mounted. A line trimming apparatus as claimed in any one of the previous claims wherein there is provided a shoulder portion (28) which protrudes from the interior wall of the housing (16a, 16b) and a plurality of spaced apart interior shoulder portions (32) protruding from the interior wall (30), each of the interior shoulder portions (32) having an upper edge surface and being formed such that the upper edge surfaces are substantially aligned within a common plane and co-operate with the under surface of the shoulder portion (28) to define the groove. A line trimming apparatus as claimed in any one of the previous claims wherein there is further provided a bushing insert (62) fixedly secured to the armature shaft of the motor (36) ; a fan (66) fixedly secured to the bushing (62); the bushing (62) comprising a top portion (72) adapted to abuttingly engage a thrust absorbing portion (59) of the mounting plate assembly (38), the top portion (72) and thrust absorbing portion (59) being arranged so that the thrust absorbing portion (59) absorbs axial thrust loads imparted by the fan (66) through the bushing (62) when the fan is bumped against the mounting plate assembly (38) during the operation of the trimming apparatus.

Inventors: ATOS SHELDON, PROSPER JACOB, ATOS, SHELDON, PROSPER, JACOB
Applicants: BLACK & DECKER INC, BLACK & DECKER INC.
Application year: 1995
Main classification: A01D34
IPC codes: A01D34