Maintenance device in an ink jet printing apparatus

Abstract: An ink jet printing apparatus (10) includes a maintenance device (40) configured to minimize the occupied space. The maintenance device (40) includes a movable cap carriage (46) supporting a cap (50) and including two guide pins (48). The cap (50) is engageable with an ink jet head (32) of the ink jet printing apparatus (10). A cover (54) surrounds the cap carriage (46) and includes two guide slots (56, 58) receiving the two guide pins (48) of the cap carriage (46), respectively. When a printing carriage (24) engages a printing carriage engaging member (52) of the maintenance device (40), the guide pins (48) are caused to ride in the guide slots (48), enabling the movable cap carriage (46) to be shifted from a recessed position to an engaged position where the cap (50) engages the ink jet head (32). The two guide slots (56, 58) are inclined at different angles to minimize the frictional resistance during the shift from the recessed position to the engaged position. In other aspects of the invention, a spring (62) is disposed between the movable cap carriage (46) and a maintenance device frame (70) and is oriented at an angle substantially corresponding to one of the guide slots (56, 58) to facilitate the return of the movable cap carriage (46) from the engaged position to the recessed position. In addition, a wiper (42) is disposed to wipe residual ink from the ink jet head (32), and a retaining wall (60) is disposed adjacent the wiper (42) to prevent the wiper (42) from deflecting beyond a predetermined position.

Description: This invention relates to a maintenance device in an ink jet printing apparatus and, in particular, to a capping mechanism and a wiper arrangement in the maintenance device. The maintenance device in an ink jet printing apparatus is generally disposed at an end of the printing apparatus. Because printing cannot be performed in the area above the maintenance device, it is advantageous to minimize the size of the maintenance device to reduce the overall size of the printing apparatus and to increase a space where printing can be performed. A maintenance device in an ink jet printing apparatus generally performs maintenance operations to preserve the life of the ink jet head. The maintenance device includes a wiper for wiping residual ink from the nozzles of the ink jet head after completion of printing and a capping mechanism to cap the ink jet head for storage. The wiping and capping operations prevent the nozzles from becoming blocked and extend the life of the ink jet head. One such maintenance device is described in US-A-5,202,702, which describes a method and apparatus for cleaning an ink jet recording head using a flexible blade that is moved forwardly and backwardly in response to the capping operation of the front surface of the recording head and the movement of a carriage. The front surface of the recording head is wiped by the blade in response to the movement of the carriage. A problem arises, however, in that the blade and capping mechanism are moved forwardly and backwardly by at least one actuator, thereby increasing the manufacturing costs of the apparatus. In addition, because of the proximity of the blade and the capping mechanism, a situation may arise where the blade is deflected by the printing carriage into the path of the capping mechanism so as to be pinched between the capping mechanism and the recording head in the standby position. To lower the cost of the apparatus, there has been disclosed a device that operates without the use of a separate actuator for the wiping and/or capping functions. US-A-4,533,927 describes an ink jet system printer including a capping mechanism for covering a printer head when a carriage is located at a standby position. The capping mechanism includes a cap member supported by a slidable plate that is shifted toward the printer head as the printer head moves to the standby position through the use of links. The slidable plate is shifted by the traveling force of the carriage so that a separate drive source is not required. This patent, however, relies on the use of a large number of parts and relies on springs to perform the capping action. In addition, this patent does not suggest a way to reduce a size of a maintenance device including a capping mechanism and a wiper. EP-A-0 604 069 similarly describes a printer including wiping and capping means, but arranged on a cammed lever. JP-A-3 158 243, upon which the precharacterising portion of appended claim 1 is based, discloses an ink jet recording device having a maintenance area with a cleaning device for the recording head. The cleaning device is used when moving the recording head to a printing position and includes a blade with a heater positioned adjacent it. It is an aspect of the present invention to provide a maintenance device for an ink jet printing apparatus that overcomes the disadvantages of the prior art. It is another aspect of the invention to provide a maintenance device without the use of a separate actuator. It is still another aspect of the invention to provide a maintenance device for an ink jet printing apparatus wherein the space occupied by the maintenance device is minimized. According to the present invention, there is provided an ink jet printing apparatus comprising: a printing carriage that is movable between a maintenance area and a printing area, said printing carriage supporting a print cartridge having ink jet nozzles; and a maintenance device located at the maintenance area including a wiper disposed in a travelling path of said print cartridge to wipe residual ink from said ink jet nozzles of said print cartridge; characterised in that: the wiper is for wiping residual ink from said nozzles when said printing carriage is moved from said printing area to said maintenance area; and in that the ink jet printing apparatus further comprises means for preventing said wiper from deflecting beyond a predetermined position, said preventing means being spaced from said wiper to allow said wiper to deflect a predetermined amount before making contact with said preventing means, wherein said wiper and said preventing means are positioned such that said wiper and said preventing means face said printing carriage when said printing carriage is in the maintenance area. According to other aspects of the invention, an end portion of the print cartridge may extend outside of the printing carriage forming a stepped area adjacent the printing carriage, the wiper being disposed in the stepped area when the printing carriage is in the maintenance area. The ink jet printing apparatus may further include a maintenance device frame holding the maintenance device in the ink jet printing apparatus, wherein the wiper is fixed to the maintenance device frame. A retaining wall may be disposed in the vicinity of the wiper and integral with a cover surrounding the maintenance device. The retaining wall prevents the wiper from deflecting beyond a predetermined position. The maintenance device may include a movable cap carriage supporting a cap, and a spring disposed between the cap carriage and the retaining wall. In accordance with another aspect of the invention, there is provided an ink jet printing apparatus including a printing carriage that is movable between a maintenance area and a printing area, the printing carriage housing a print cartridge having ink jet nozzles; a maintenance device including a wiper fixed in the ink jet printing apparatus, the wiper wiping residual ink from the ink jet nozzles of the print cartridge when the printing carriage is moved from the printing area to the maintenance area; and a retaining member disposed in the vicinity of the wiper, the retaining member preventing the wiper from deflecting beyond a predetermined position. According to other aspects of the invention, an end portion of said print cartridge may extend outside of said printing carriage forming a stepped area adjacent the printing carriage, the wiper being disposed in the stepped area when the printing carriage is in the maintenance area. A maintenance device frame may be provided to hold the maintenance device in the ink jet printing apparatus, the wiper being fixed to the maintenance device frame. The retaining member may include a retaining wall that is integral with a cover surrounding the maintenance device. The maintenance device may comprise a movable cap carriage supporting a cap, and a spring disposed between the cap carriage and the retaining wall. A rigidity of the retaining member may be preferably greater than a rigidity of the wiper. The retaining member may be formed of a rigid plastic material, and the wiper may be formed of a flexible rubber material. While the embodiments described herein are preferred, it will be appreciated from the specification that various disclosed combinations of elements or single elements, alternatives, modifications, variations or improvements therein may be made by those skilled in the art that are within the scope of the invention. These and other aspects and advantages of the present invention will be described in or become apparent from the following detailed description of preferred embodiments when taken in conjunction with the accompanying drawings, in which: Fig. 1 is an isometric view of a printing apparatus generally showing a keyboard and a liquid crystal display; Fig. 2 is a side elevational view showing the paper conveying mechanism and ink jet carriage assembly; Fig. 3 illustrates a top view of the maintenance device of the present invention; Fig. 4 is a perspective view illustrating the maintenance device; Fig. 5 is a perspective view of the components of the maintenance device; Fig. 6 is a perspective view of the maintenance device in its recessed position; Fig. 7 is a perspective view of the maintenance device in its engaged position; Fig. 8 is a cross sectional view through the printing carriage of the printing apparatus, illustrating the components of the maintenance device; Fig. 9 is a cross sectional view, illustrating the maintenance device in its engaged position; and Fig. 10 is a conceptual illustration, illustrating force components of a spring in the maintenance device. Preferred embodiments of the invention will be described below with reference to the accompanying drawings. As shown in Figure 1, an ink jet typewriter 10 of the present invention comprises a keyboard 12 and a liquid crystal display 14 for displaying typed text before it is printed on a recording medium. The liquid crystal display 14 is mounted on a cover 16 that is pivotable to various set positions according to user preference. The pivotable panel 16 includes a control mechanism 18 for varying the light intensity and/or contrast of the liquid crystal display 14. The typewriter 10 also may include all necessary mechanisms found on conventional machines, such as a manual paper advancement knob 19. Fig. 2 shows details of the paper guidance and conveying mechanism 20 in relation to the reciprocable printing mechanism 22. The reciprocable printing mechanism 22 includes a printing carriage 24 and a print cartridge 26 that is fitted onto the carriage 24 using a flexible tab mechanism 28. The carriage 24 and the cartridge 26, as an integral unit, are reciprocated along a main shaft 30. As the printing unit 22 is reciprocated along the shaft 30, a print head 32, such as an ink jet print head having ink jet nozzles, prints characters onto a recording medium (not shown), such as cut sheet paper documents or other sheet material, which may have various thicknesses. The print head 32 is formed as an integral part of the cartridge 26. As illustrated in Figures 3 and 4, the maintenance device 40 for the printing apparatus is disposed at an end of the printing carriage travel path. Because printing cannot be carried out in the maintenance area, it is desirable to minimize the size of the maintenance device to thereby minimize the size of the printing apparatus and maximize a printing area. The printing carriage 24, during printing, is movable across a printing area PA by a driving force of a motor M transmitted by a timing belt (not shown). The printing apparatus can be of the type that prints in forward and reverse directions or either one thereof. The invention is not meant to be limited. When the printing apparatus is not being used for printing, the carriage is shifted to one end of the printing apparatus behind the printing area PA. This position is a maintenance area MA where the printing carriage 24 is disposed above the maintenance device 40. The structure of the invention enables the ink jet nozzles of the ink jet cartridge 26 to be wiped clean by a wiper 42 as the carriage 24 moves into the maintenance area and capped by a capping mechanism 44 when the printing carriage 24 is shifted from the printing area PA to the maintenance area MA. Fig. 5 illustrates the components of the maintenance device 40. In particular, the maintenance device 40 includes a movable cap carriage 46 supporting a cap 50 and including four guide pins 48 (two pins 48 in one side of the cap carriage 46 can be seen in Fig. 5). The cap 50 is shaped to fit over the nozzles of the ink jet head 32. The maintenance device 40 also includes a wiper 42 for wiping residual ink from the nozzles of the ink jet head 32. The wiper 42 is preferably formed of a flexible material such as rubber. The wiper 42 is fixed in its position and is disposed in a traveling path of the print cartridge 26 to wipe residual ink from ink jet nozzles of the ink jet head 32 when the printing carriage 24 is moved from the printing area PA to the maintenance area MA. A printing carriage engaging member 52 is disposed at one end of the movable cap carriage 46. The printing carriage engaging member 52 engages the printing carriage 24 when the printing carriage 24 moves in the maintenance area MA and moves the cap 50 into the capping position as discussed below. Referring to Fig. 6, a cover 54 surrounds the components of the maintenance device 40. In each side, the cover 54 includes a first guide slot 56 and a second guide slot 58. The guide pins 48 are adapted to move in guide slots 56, 58 so that the first and second guide slots 56, 58 and the guide pins 48 operate in a cam and a cam follower like manner. When the printing carriage 24 moves into the maintenance area MA, the printing carriage 24 abuts the printing carriage engaging member 52, which moves the cap carriage 46 with the guide pins 48 sliding in the guide slots 56, 58. Because the guide slots are inclined, movement of the cap carriage 46 shifts the movable cap carriage 46 between a recessed (uncapped) position (Fig. 6) and an engaged (capped) position (Fig. 7). The maintenance device 40 also includes a retaining wall 60 (Fig. 6) preferably integral with the cover 54 and disposed between the wiper 42 and the capping mechanism 44 (discussed below). In operation, when printing is completed, the printing carriage 24 is shifted from the printing area PA to the maintenance area MA. When the printing carriage 24 engages the printing carriage engaging member 52, the movable cap carriage 46 is moved toward the end of the printing apparatus (toward the left in Fig. 6) by the movement of the printing carriage 24. Because of the guide pins 48 engaging the guide slots 56 and 58, the movable cap carriage 46 is caused to lift and rotate from the recessed position illustrated in Figs. 6 and 8 to the engaged position illustrated in Figs. 7 and 9. In the engaged position, cap 50 completely covers the nozzles of the ink jet head 32. In an effort to minimize the space occupied by the maintenance device 40, the angle of incline of the guide slots 56 and 58 should be as steep as possible so as to raise the capping mechanism 44 in the shortest possible lateral distance. A problem arises, however, in that if the slope of the guide slots 56 and 58 is too steep, the frictional resistance of guide pins 48 in the slots 56 and 58 is high. Accordingly, in the present invention, the angle of incline of the second guide slot 58 is made relatively small to minimize the frictional resistance of its guide pin 48. On the other hand, the first guide slot 56 receiving the pin 48 adjacent the cap 50 is made steeper such that the cap 50 is disposed below a top surface 64 of the maintenance device cover 54 in the recessed position (Figs. 6 and 8). When the printing carriage 24 engages the printing carriage engaging member 52 and is moved from the printing area PA to the maintenance area MA, the cap carriage 46 is shifted and rotated into the engaged position (Figs. 7 and 9), engaging the ink jet head 32 of the ink jet printing apparatus. Referring to Figs. 8 and 9, the maintenance device 40 is fixed to the printing apparatus in a maintenance device frame 70. The wiper 42 is fixed to the frame 70 by any suitable securing means. In operation, when the ink jet head 32 is wiped by the wiper 42, the wiper 42 may be deflected slightly toward the maintenance area MA. As a result, after repeated uses, the wiper 42 may be permanently deflected. The retaining wall 60 prevents the wiper 42 from deflecting beyond a predetermined position, thus preventing this permanent deflection. The retaining wall 60 is preferably formed of a rigid material such as plastic and therefore has greater rigidity than the wiper 42. In addition, in the event that the wiper 42 is deflected by the print head 32, there may be an instance where the wiper blade 42 is caught between the cap 50 and the ink jet head 32 (see, for example, Fig. 3 of US-A-5,202,702, discussed above). The retaining wall 60 prevents the wiper 42 from being deflected into the path of the capping mechanism 44. Therefore, even though the wiper 42 is disposed very near the capping mechanism 44 to minimize the maintenance area MA, an interference between the cap 50 and the wiper 42 is avoided. The printing carriage 24 and the print cartridge 26 are disposed such that an end portion of the print cartridge 26 extends outside of (below in Fig. 8) the printing carriage 24 forming a stepped area 68 adjacent the printing carriage 24. Referring to Fig. 9, in the engaged position, the wiper 42 is disposed in the stepped area 68 such that there is a clearance between the wiper 42 and the printing carriage 24. The stepped area 68 enables the wiper blade 42 to fully recoil from any deflection caused during wiping of the ink jet head 32. As a result, the wiper 42 is prevented from becoming permanently deflected, thereby extending the life of the wiper 42. In addition, the stepped area 68 ensures that residual ink that is wiped from the ink jet head 32 is separated from the printing carriage 24 and print cartridge 26 into the maintenance device 40. Accordingly, the wiper 42 can be disposed below the carriage 24 without any problem when the carriage is in the maintenance area MA. This structure further minimizes the space for the maintenance device 40, while maximizing the amount of space available for printing. If the printing carriage 24 and the print cartridge 26 were not configured to form the stepped area 68, the deflected wiper 42 would give the print cartridge 26 great frictional resistance when the printing carriage 24 is shifted from the maintenance area MA to the printing area PA for printing. Further, residual ink that is wiped from the ink jet head 32 by the wiper 42 may dry on the printing carriage 24, causing the ink to be dropped on a paper during a subsequent printing operation. An ink buildup on the printing carriage 24 and/or the wiper 42 would significantly reduce the efficiency of the maintenance device. Referring to Figs. 8 and 10, a spring 62 is disposed between the movable cap carriage 46 and a base portion of the wall 60. The spring 62 is a compression spring, urging the movable cap carriage 46 toward the recessed position. When the printing carriage 24 is shifted from the maintenance area MA to the printing area PA for printing, the spring 62 causes the movable cap carriage 46 to shift from the engaged position (Fig. 9) to the recessed position (Fig. 8). The spring 62 is fixed so as to be disposed at an angle between the angles of the second guide slot 58 and the first guide slot 56, and preferably substantially corresponding to the angle of the second guide slot 58. As a result, substantially all of the force of the spring 62 will be directed along the axis of the second guide slot 58. In other words, referring to Fig. 10, force components F of the spring directed toward the edges of the slots will be minimized, thus further reducing friction of the pins 48 in the slots 56, 58. In an alternative arrangement, the cap 50 is telescopically slidable in an aperture 74 through the cap carriage 46. A spring 72 is disposed between the cap carriage 46 and the cap 50. As a result, when the cap carriage 46 is shifted into the engaged (capped) position, the spring 72 is compressed against the cap carriage 46, causing the cap 50 to seal around the ink jet head 32 with a positive capping force.

Claims: An ink jet printing apparatus (10) comprising: a printing carriage (24) that is movable between a maintenance area (MA) and a printing area (PA), said printing carriage (24) supporting a print cartridge (26) having ink jet nozzles (32); and a maintenance device (40) located at the maintenance area (MA) including a wiper (42) disposed in a travelling path of said print cartridge (26) to wipe residual ink from said ink jet nozzles (32) of said print cartridge (26) and a movable cap carriage (46) supporting a cap (50) to cover said nozzles (32); characterised in that: the wiper (42) is for wiping residual ink from said nozzles (32) when said printing carriage (24) is moved from said printing area (PA) to said maintenance area (MA) and is disposed very near said cap (50); and in that the ink jet printing apparatus (10) further comprises means (60) for preventing said wiper (42) from deflecting beyond a predetermined position, said preventing means (60) being spaced from said wiper (42) to allow said wiper (42) to deflect a predetermined amount before making contact with said preventing means (60), wherein said wiper (42) and said preventing means (60) are positioned such that said wiper (42) and said preventing means (60) face said printing carriage (24) when said printing carriage (24) is in the maintenance area (MA) and prevent said wiper (42) from deflecting into the path of said cap (50). The ink jet printing apparatus (10) as claimed in claim 1, wherein the means for preventing said wiper from deflecting beyond a predetermined position includes a retaining member (60) disposed in the vicinity of said wiper. The ink jet printing apparatus (10) as claimed in any one of claims 1 and 2, wherein an end portion of said print cartridge (26) extends outside of said printing carriage (24) forming a stepped area (68) adjacent said printing carriage (24), said wiper (42) being disposed in said stepped area (68) when said printing carriage (24) is in said maintenance area (MA). The ink jet printing apparatus (10) as claimed in any one of claims 1-3, further comprising a maintenance device frame (70) holding said maintenance device (40) in said ink jet printing apparatus (10), said wiper (42) being fixed to said maintenance device frame (70). The ink jet printing apparatus (10) as claimed in claim 2, wherein said retaining member (60) is integral with a cover (54) surrounding said maintenance device (40). The ink jet printing apparatus (10) as claimed in any one of claims 1-5, wherein said maintenance device (40) further comprises: a spring (62) disposed between said cap carriage (46) and said retaining member (60). The ink jet printing apparatus (10) as claimed in claim 6, wherein a rigidity of said retaining member (60) is greater than a rigidity of said wiper (42). The ink jet printing apparatus (10) as claimed in claim 7, wherein said retaining member (60) is formed of a rigid plastic material, and wherein said wiper (42) is formed of a flexible rubber material.

Inventors: FAHY CATHAL LORCAN, FAHY, CATHAL LORCAN
Applicants: BROTHER INT, BROTHER INTERNATIONAL CORPORATION
Application year: 1995
Main classification: B41J2
IPC codes: B41J2