Removing ammonia from an ammonia-containing gas mixture

Abstract: Process of removing ammonia from an ammonia-containing gas mixture comprising introducing a precursor of nitrogen oxides into the gas mixture at a temperature above the decomposition temperature of the precursor and subsequently contacting the gas steam with a catalyst composition which catalyses the reduction of nitrogen oxides in the presence of ammonia to obtain a gas mixture having a reduced ammonia content.

Description: The present invention relates to a process of removing ammonia from an ammonia-containing gas mixture by means of oxidation in the presence of a catalyst composition which catalyses the reduction of nitrogen oxides in the presence of ammonia. The amount of ammonia in such a gas mixture is in the range of from 1 ppmv (part per million by volume) to 90 %v (per cent by volume), and typically the amount of ammonia is in the range of from 100 ppmv to 2 %v. European patent application publication No. 393 917 discloses a process of removing excess ammonia by oxidizing the ammonia with molecular oxygen in the presence of a metal promoted zeolite. DE-A-4314896 relates to a process for removal of ammonia. The process comprises enriching the ammonia containing gas with nitrogen oxide, and leading the gas mixture over a DeNO x -catalyst. The nitrogen oxide can be obtained by contacting the ammonia containing gas at sufficient high temperature with an oxidation catalyst. In EP-A-290 947 oxidation of ammonia has been described. The process can comprise converting ammonia into nitrogen oxide, and reacting the thus obtained product with ammonia containing gas. The present invention differs from these processes in that a precursor of nitrogen oxide is used for converting the ammonia. The use of a precursor has the advantage that it will lower the temperature of the gas mixture due to decomposition and optionally vaporisation. This makes that an apparatus can be used which only can withstand lower temperatures. The present invention relates to a process of removing ammonia from an ammonia-containing gas mixture comprising introducing a precursor of nitrogen oxides into the gas mixture at a temperature above the decomposition temperature of the precursor and subsequently contacting the gas mixture in a reactor with a catalyst composition which catalyses the reduction of nitrogen oxides in the presence of ammonia to obtain a gas mixture having a reduced ammonia content. In the specification and in the claims the expression 'precursor of nitrogen oxides' is used to refer to a compound from which nitrogen oxides are formed by decomposition, wherein nitrogen oxides are preferably selected from the group containing NO and NO 2 . A preferred precursor of nitrogen oxides is nitric acid. A further preferred precursor is an aqueous solution of nitric acid. The concentration of nitric acid in water is not critical. Suitably the concentration of nitric acid is between 20 and 60 per cent by mass. On heating at atmospheric pressure to a temperature above about 50 °C nitric acid will decompose into water, nitrogen dioxide and molecular oxygen. Above about 150 °C nitrogen monoxide is formed as well. Another preferred precursor is a nitrate or a nitrite, or an aqueous solution of a nitrate or a nitrite. Preferred salts are those that are stable below about 50 °C and that decompose below about 500 °C and preferably below 200 °C; examples of cations of such salts are cobalt, iron, lead, magnesium and nickel. A further suitable precursor is nitrous acid or an aqueous solution of nitrous acid, which nitrous acid decomposes into nitric acid, nitrogen monoxide and water. It is preferred to use liquids such as aqueous solutions, as the temperature of the gas mixture will be lowered due to vaporisation. Unless otherwise stated, the temperature at which the nitrogen oxide precursor decomposes is the decomposition temperature at the pressure of the ammonia-containing gas mixture. To achieve decomposition of the precursor dispersed in the ammonia-containing gas mixture, the temperature of the dispersed precursor should be above its decomposition temperature. On the condition that the temperature of the ammonia-containing gas mixture is sufficiently high, this can be achieved by allowing the gas mixture to heat the precursor to above its decomposition temperature. Preferably a catalyst composition is used that catalyses the reduction of nitrogen oxides in the presence of ammonia, for example a catalyst composition containing a noble metal (platinum, rhodium, ruthenium, palladium) or a metal of the iron group (iron, cobalt, nickel), or a catalyst composition containing oxides of vanadium, titanium, tungsten or molybdenum. The catalyst composition can include a support, for example silica or alumina, or mixtures. A further suitable catalyst composition is a metal promoted zeolite such as described in European patent application publication No. 393 917. Another suitable catalyst composition includes titanium and vanadium compounds as described in European patent specification No. 217 446. An especially preferred catalyst comprises a vanadium compound on a titania carrier. The temperature at which the gas stream is contacted with the catalyst composition which catalyses the reduction of nitrogen oxides in the presence of the above catalysts is in the range of from 120 to 350 °C. It is especially preferred to apply the present invention to gases containing a relatively small amount of ammonia, such as less than 5000 parts per million by weight (ppm), preferably less than 2000 ppm. The invention will now be described by way of example in more detail with reference to the accompanying drawing showing schematically a layout of the process of the invention. Through conduit 1 an ammonia-containing gas mixture at a temperature in the range of 200 °C is passed towards reactor 3. A precursor of nitrogen oxides, in the form of aqueous nitric acid, is introduced through distributor 5 in the gas mixture passing through conduit 1. The precursor is dispersed in the ammonia-containing gas mixture as the gas mixture passes via mixing vessel 7 and conduit 8 to the reactor 3. Because the temperature of the ammonia-containing gas mixture is above the decomposition temperature of the precursor, nitrogen oxides are formed. As a result a mixture of the ammonia-containing gas and nitrogen oxides is supplied to the reactor 3. Reactor 3 is filled with a catalyst composition which catalyses the reduction of nitrogen oxides in the presence of ammonia at a temperature in the range of from 120 to 350 °C. From the reactor 3 a gas mixture having a reduced ammonia content is withdrawn, this gas mixture is supplied via conduit 9 to chimney 10, through which the gas mixture is vented. The amount of precursor is determined by the amount of ammonia that has to be removed from the ammonia-containing gas mixture. The system as shown in the drawing can be provided with means to control the amount of precursor supplied to the ammonia-containing gas mixture. For the sake of simplicity the system has not been shown in the drawing. The above described oxidation of ammonia with nitrogen oxides can precede the oxidation of ammonia with molecular oxygen, this two-stage process is suitably applied when the ammonia-containing gas contains already molecular oxygen. In this two-stage process both oxidation reactions take place in the same reactor. The oxidation of ammonia with nitrogen oxides starts at a lower temperature than the temperature at which the oxidation of ammonia with molecular oxygen starts. As the oxidation of ammonia is an exothermic reaction, the catalyst composition in the reactor is heated; the temperature above which the oxidation of ammonia with nitrogen oxides starts plus the adiabatic temperature increase is above the temperature at which the oxidation of ammonia with molecular oxygen is supported. The two-stage process of removing ammonia from an ammonia-containing gas mixture which ammonia-containing gas mixture further contains molecular oxygen then comprises introducing a precursor of nitrogen oxides into the gas mixture at a temperature above the decomposition temperature of the precursor and subsequently contacting the gas mixture in a reactor with a catalyst composition which catalyses the reduction of nitrogen oxides in the presence of ammonia to obtain a gas mixture having a reduced ammonia content, and then interrupting the introduction of precursor into the ammonia-containing gas mixture and allowing molecular oxygen to oxidize ammonia in the reactor. The application of this two-stage process has the advantage that as the oxidation of ammonia is an exothermic reaction, the catalyst composition in the reactor is heated and with time the temperature in the reactor will rise to a level sufficient to support the oxidation with molecular oxygen. Interrupting the introduction of precursor is done when the temperature in the reactor has reached the level required to support the oxidation of ammonia with molecular oxygen.

Claims: Process of removing ammonia from an ammonia-containing gas mixture comprising introducing a precursor from which nitrogen oxides are formed by decomposition into the gas mixture at a temperature above the decomposition temperature of the precursor and subsequently contacting the gas mixture in a reactor with a catalyst composition which catalyses the reduction of nitrogen oxides in the presence of ammonia to obtain a gas mixture having a reduced ammonia content. Process according to claim 1, wherein the precursor of nitrogen oxides is nitric acid, or an aqueous solution of nitric acid. Process according to claim 1, wherein the precursor of nitrogen oxides is a nitrate, or an aqueous solution of a nitrate. Process according to claim 1, wherein the precursor of nitrogen oxides is a nitrite, or an aqueous solution of a nitrite. Process according to any one of the claims 1-4, wherein the precursor of nitrogen oxides is an aqueous solution. Process according to any one of the claims 1-5, wherein the ammonia-containing gas mixture contains molecular oxygen, which process further comprises interrupting the introduction of precursor into the gas mixture, and allowing molecular oxygen to oxidize ammonia in the reactor.

Inventors: WOLDHUIS ALEX FREDERIK, WOLDHUIS, ALEX FREDERIK
Applicants: SHELL INT RESEARCH, SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ B.V.
Application year: 1995
Main classification: B01D53
IPC codes: B01D53