Reset only rocker guard for split case circuit breaker

Abstract: A split case magnetic circuit breaker has a bracket secured to the front of the breaker housing similar to that used to provide a rocker for operating the breaker manually and for resetting the breaker when tripped. The bracket is formed with a small access window so that the rocker can be reset, but cannot be manually switched off.

Description: The present invention relates generally to rocker actuated circuit breakers having a bracket assembly mounted to the breaker for providing ON and OFF movement of the breaker mechanism. The invention deals more particularly with an improved bracket assembly for such a rocker actuated breaker wherein the bracket assembly defines a guard designed to restrict manual rocker movement toward OFF and to nevertheless allow rocker movement toward reset or ON. The present invention relates to an electrical circuit breaker in combination with a rocker arm actuator according to the preamble of claim 1, as for example known from US-A-4,623,861. SUMMARY OF THE INVENTION The present invention resides in a rocker actuated circuit breaker of the type that is normally toggle operated, but which can be equipped with a bracket assembly having a rocker provided for moving the breaker mechanism from ON to OFF. The improvement of the present invention resides in providing the bracket assembly with a guard for the rocker such that the rocker cannot be moved to OFF, but can be moved to reset the breaker, or to turn the breaker ON. The bracket assembly comprises a molded plastic adapter plate and is resiliently deformable so that rearwardly extending legs at each end of the plate are adapted to engage slots in the ends of the split case circuit breaker. The adapter plate defines a rearwardly open recess of generally rectangular shape for receiving the rocker. The adapter plate has an integrally molded guard that inhibits movement of the rocker except to reset the breaker. The adapter plate defines a window to provide access for manually moving the rocker at least to its ON or reset position. The window is so defined that access to the rocker is not possible for switching the rocker OFF. The general object of the present invention is to provide an actuator bracket assembly for a split case circuit breaker such that the breaker can be fitted into a rectangular size panel opening and such that the circuit breaker can only be manually actuated to reset the breaker. The rocker cannot be conveniently actuated to OFF. Only with an appropriate tool can the breaker be switched to OFF. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an elevational view with portions of the breaker case broken away to illustrate a conventional split case magnetic circuit breaker fitted with a rocker bracket assembly in accordance with the present invention. The breaker mechanism is illustrated in the ON condition and the movable contact is also shown OFF in phantom lines. Fig. 2 is a view similar to Fig. 1 but illustrating only the upper end portion of the circuit breaker housing, and with the rocker shown in an alternative position corresponding to that of the tripped or OFF circuit breaker condition. Fig. 3 is an end view of the circuit breaker and rocker bracket assembly illustrated in Figs. 1 and 2 with portions of the bracket assembly and circuit breaker case broken away. Fig. 4 is a top plan view of the bracket assembly without the rocker and without the breaker. Fig. 5 being a side elevational view of Fig. 4. Fig. 6 being a bottom plan view of Fig. 5. DETAILED DESCRIPTION Turning now to the drawings in greater detail, Fig. 1 illustrates a magnetic circuit breaker of the type adapted to be fitted in a small circular opening of a panel, such circuit breaker being of the type generally described in prior issued patent No. US-A-4,347,488 entitled "Multi-Pole Circuit Breaker" issued August 31, 1982 and assigned to the assignee herein. The breaker shown in that patent is also referred to in Patent No. US-A-4,623,861 issued November 18, 1986 illustrating an alternative bracket assembly suitable for providing a circuit breaker of the type shown in the '488 patent in a relatively larger rectangular panel opening. The bracket assembly of the present invention differs from that shown in the '861 patent in that manual manipulation of the rocker is effectively prevented except when the rocker is to be reset or turned ON. By way of background the single pole circuit breaker shown in Fig. 1 includes a frame 10, which frame has a generally L-shaped armature member 12 pivotably mounted on a pin 14 provided in the frame, which armature is adapted to move between the position shown in Fig. 1 and a position where the armature contacts a pole piece 16 provided in an electromagnetic coil 18. The coil 18 is supported from the frame's horizontally extending leg 10a and includes a delay tube 11 in which a magnetizable core (not shown) is adapted to be moved from a lower position to a raised position for purposes of magnetically energizing the armature 12 to pull it in or downwardly against the pole piece 16 in response to overload currents in a series circuit that includes the terminals T1 and T2 of the breaker. Terminal T1 is preferably connected through a line L1 to one end of the electromagnetic coil 18, and the other end of the coil wire is connected by line L2 to movable contact member 20. Still with reference to the conventional circuit breaker mechanism, a collapsible link 22 is provided between this movable contact arm 20 (shown in two alternate positions in Fig. 1) and a pivotably mounted actuator link 24. This link 24 is provided for rotation between the positions shown for it in Figs. 1 and 2 on a pivot pin 26 mounted in the fixed frame 10. A torsion return spring 28 is provided on the pivot pin 26 for urging the actuator link 24 from the position shown for it in Fig. 1 to that illustrated in Fig. 2. This spring 28 acts between the frame 10 and a boss on the link 24 for this purpose. In Fig. 1, the rocker is ON and the movable contact arm 20 as shown in solid lines at 20 is closed. Toggle 24 has a portion 24a that engages an abutment on the fixed frame 10 so as to define this ON position for both the toggle 24 and the rocker 34. The OFF position of the rocker and of the toggle 24 is defined as a result of engagement between the upper end of the collapsible link 22 and the inside of the case as best shown in Fig. 2 at 40a. As best shown in Fig. 3, bosses 24a, 24a are provided on either side of the actuator link 24 and through opening is provided in these bosses 24a for receiving a rod or the like when the single pole circuit breaker shown is adapted to be used in a multi-pole environment. As in the '861 patent referred to previously the link 24 has a lower end defining a cross opening for pivot pin 30, which pin carries one end of the collapsible link 22 referred to previously. Fig. 2 shows the collapsible link 22 with its upper end engaging the abutment 40a defined by case 40. The upper end of the actuator link 24 carries a cross pin 32 the ends of which cross pin 32 protrude from the sides of the actuator link and are adapted to be engaged by downwardly open slots provided for this purpose in depending portions of the rocker 34. The rocker 34 is formed from a one-piece thermoplastic material, and has laterally projecting axle defining portions 34a, 34a that are adapted to be received in aligned openings 36a, 36a provided for this purpose in an adapter plate 36 to be described. As referred to in detail in the '861 patent the adapter plate 36 is secured to the circuit breaker by rearwardly or downwardly projecting legs 36g and 36c so that the bracket plate can be said to have a generally U-shaped configuration that allows it to be integrally molded from a thermoplastic material. Instead of providing at least one of the legs with a reduced cross sectional shape to permit its bending relative to the other leg as in the disclosure of the '861 patent, the present invention instead provides at least one and preferably two slots 36x and 36y as best shown in Fig. 5 to allow limited but nevertheless necessary movement of the integrally formed leg portions 36g and 36c with respect to one another. Such movement is required to permit clamping of the bracket plate on the split case circuit breaker housing or case, with the leg portions 36g and 36c engaging with undercut portions 40g and 40c respectively of the case 40. Whereas the above mentioned '861 patent discloses a bracket plate assembly that allows assembly of the rocker from the front of the plate bracket assembly, the present invention contemplates assembly of the rocker with the plate in a preliminary step prior to assembly of the plate with the circuit breaker. Thus, the axle defining portions 34a, 34a of the rocker are provided in clearance cavities 36z of the bracket plate 36 that lead into the openings 36a which ultimately receive these axle defining portions 34a. Figs. 4, 5 and 6 best illustrate these downwardly open clearance cavities of the bracket plate provided for receiving the rocker axle portions from underneath the plate rather than from on top of the plate as was true in the disclosure of the '861 patent. In addition to these clearance cavities 36z, 36z the lower part of the walls 36w, 36w between the slots 36x and 36y is resiliently deformable laterally to more readily accommodate the rocker axle portions at assembly. The rocker 34 is otherwise similar to that described in the prior '861 patent. However, the plate 36 of the present disclosure differs in other respects in addition to those described above by providing only a restricted window for access to the rocker 34. Instead of exposing the entire rocker as was true of the bracket assembly plate in the '861 patent the plate 36 of the present disclosure has upstanding side walls 36w which extend well above the rocker 34 as best shown in Fig. 1. The side walls 36w define, therebetween, a window W exposing one half of the rocker 34 to permit manual resetting. Further, a downwardly inclined half wall 36v is provided between sidewalls 36w to prevent access to that side of the rocker 34 which would otherwise permit movement of the rocker to OFF, corresponding to the circuit breaker open condition. This half wall 36v has a very small opening 36u which does permit access to the rocker 34 with a suitable instrument. However, without access to an instrument that will fit into the small openings 36u it will be apparent that the rocker 34 cannot be moved from the position shown for it in Fig. 1 to that of Fig. 2. The circuit breaker housing itself is identical to that disclosed in the '861 patent and earlier in the '488 patent. The terminals T1 and T2 are conventionally provided in aligned slots provided for them in the half sections or shells of such a split case circuit breaker, and the front face of such a breaker can be seen from Figs. 1 and 2 to be completely covered by the adapter plate 36 except for the window defined between the walls 36w and the half wall 36v. Circuit breakers are generally mounted in panels by inserting the front boss of the breaker housing into a panel opening. Threaded inserts are normally provided in recesses of the breaker housing for this purpose. As a result of the bracket assembly disclosed herein means must be provided to secure the bracket assembly of the present invention to such a panel. The plate 36 is provided with end opening recesses 36e for mounting threaded metal inserts all as described in greater detail in the prior '861 patent. The inserts preferably have a rectangular base such that they can be conveniently inserted in this manner. This construction provides threaded openings in the inserts whereby conventional fasteners can be provided to mount the circuit breaker and its associated bracket assembly in a conventional rectangular panel opening. The spacing provided between these inserts is suitably chosen so that the circuit breaker and bracket assembly can be fitted in such a panel.

Claims: An electrical circuit breaker in combination with a rocker arm actuator (36), wherein the circuit breaker is housed in a housing (40) having a raised boss on a front face thereof for cooperation with a small panel opening of a conventional mounting panel, and the adaptor clips over the front face of the circuit breaker and presents a larger raised boss for cooperation with a larger panel opening of a mounting panel, the adaptor housing a rocker switch (34) which cooperates with a set/reset linkage mechanism (20,22,24) of the actuator, CHARACTERISED IN THAT the adaptor has an integrally moulded front wall (36v) which shrouds a first portion of the rocker (34) but has a window (W) exposing a second portion of the rocker, whereby the window (W) permits manual actuation of the rocker (34) into one position and the shrouding front wall (36v) inhibits manual actuation of the rocker (34) into its other position. An electrical circuit breaker according to claim 1, wherein an aperture (36u) of limited size is formed in the shrouding front wall (36v) for permitting actuation of the rocker (34) into its said other position only by passing a narrow blade of an actuating tool through the aperture (36u) and into contact with the said first portion of the rocker (34). An electrical circuit breaker according to claim 1 or claim 2, wherein the window (W) is defined between a pair of side walls (36w) of the actuator which closely overlie the side walls of the rocker (34) over the entire range of rocker movement. An electrical circuit breaker according to any preceding claim, wherein the adaptor (36) is retained on the circuit breaker housing (40) by a pair of moulded adaptor leg portions (36g,36c) which extend down opposite end faces of the housing (40) into undercut portions (40g,40c) therein, and movement apart of the adaptor leg portions (36g,36c) for assembly of the adaptor onto the housing is facilitated by a pair of rearwardly open slots (36x) in the adaptor (36), permitting resilient deformation of the adaptor body. An electrical circuit breaker according to claim 4, wherein the adaptor (36) includes further rearwardly open slots (36y) to facilitate bending thereof.

Inventors: FASANO MICHAEL A, FASANO, MICHAEL A.
Applicants: CARLINGSWITCH INC, CARLINGSWITCH, INC.
Application year: 1995
Main classification: H01H71
IPC codes: H01H71, H01H9