Disc brake

Abstract: The invention relates to a disc brake that is less likely to squeak during braking. A guide portion (3) on a torque member (2) has a point (A) at which the force counteracting the braking force is produced. This point (A) is disposed nearer to the center of the disc (D) than is a line (L) passing the center (O) of the brake cylinder (4) and extending tangentially from the disc. Thus, due to the tangential force (Fax,Fbx) produced during braking, an angular moment (M2) is produced in the same direction as the angular moment (M1) produced due to the radial components (Fay,Fby) of the braking force. The sum of these two angular moments (M1,M2) acts to restrain the rotation of the pads (1). The movement of the pads (1) are thus strongly restrained, so that they are less likely to vibrate. Thus, it is possible to prevent squeaking of the brake resulting from vibrations of the pads (1).

Description: The present invention relates to a disc brake according to the claims. A conventional disc brake has a pair of pads, which are to be brought into frictional contact with the brake disc, mounted between guide portions provided opposite to each other on its torque member or caliper so as to be slidable in the axial direction of the disc (e.g. EP-A-0 002 399 (1)). The guide portions have guide grooves or protrusions in or on which the backing plates of the pads engage to unrotatably hold the pads and to carry braking force applied from the pads on their torque-carrying surfaces. The guide portion has a point at which a force reacting or counteracting the braking force applied from the pads is produced. On the conventional disk brake, this point is disposed on the line passing the center of the brake cylinder for biasing the pads and extending tangentially of the disc, or nearer to the outer circumference of the disc than is the above line. In this arrangement, as shown in Fig. 3A, braking forces Fa and Fb that act on given two points of the pads at their leading and trailing sides have Y-components Fay and Fby in opposite directions. The components Fay and Fby produce a moment M1 that tends to rotate the pads 1 counterclockwise in the figure. Since the pads 1 are inclined counterclockwise relative to the torque member 2, the reactive force is produced at the point where the pads 1 engage the guide portion at the trailing side of the disc, i.e. the point A at the outermost end of a torque-carrying surface 3a (see Fig. 3B). On the other hand, the tangential components (or tangential forces) Fax and Fbx of the forces Fa and Fb have a center that coincides with the center of biasing force, that is, the center O of the brake brake cylinder 4. Since the point A at which the reactive force is produced is located nearer to the outer circumference of the disc than is the center O of the brake cylinder, a moment M2 is produced that tends to rotate the pads clockwise. Thus, the sum of the moments M1 and M2 acting on the pads tend to be small because they negate each other. In this prior art arrangement, the pads tend to vibrate during braking because it is impossible to restrain the movement of the pads with a sufficiently strong force. In an arrangement in which the point A at which the reactive force is produced is on the line passing the point O and extending tangentially of the disc, the moment M2 is not produced because the length of its moment arm is zero. Thus, only the moment M1 acts to restrict the movement of the pads, which is not sufficient to restrain them, so that it is impossible to eliminate vibrations of the pads. Squeaks of a disc brake are the result of resonance of the entire brake, which occurs if its pads vibrate due to fluctuating torque resulting e.g. from stick slip. Thus, in order to prevent squeaks of a disc brake, its pads have to be mounted rigidly so that they may not vibrate. Unexamined Japanese Utility Model Publication 56-7129 discloses a technique for producing moment in a reverse direction that is greater than the moment in the normal direction. In this arrangement, since the two moments, which are opposite in direction, negate each other, it is impossible to restrain the pads with a sufficiently strong force. The main object of the present invention is to provide a disc brake having means for restraining the pads strongly during braking, and thereby reducing squeaking of the brake. This object is achieved by the features of claims 1 and 2, according to a first and second aspect of the invention. The disc brake comprises first liners having resilient arms and provided between backing plates of the pads and the guide portion at the trailing end of the disc, and second liners having resilient arms and provided between the backing plates and the guide portion provided at the leading end of the disc, the first liners and the second liners having their resilient arms positioned so as to bias the pads radially inwardly of the disc and radially outwardly of the disc, respectively. With this arrangement, the moment M2 produced due to diametrical displacement of the center of tangential forces from the point at which the reaction force is produced coincides in direction with the moment M1 in the normal direction that is produced due to the components Fay and Fby shown in Fig. 3A. Thus, the sum of the moments M1 and M2 act to restrict the movement of the pads at the point at which the pads engage, so that the pads are restrained more strongly than in conventional arrangements. The pads are thus less likely to vibrate, so that the brake squeaks little. The disc brake according to the first aspect of the invention has lock-preventive or protection liners provided with resilient arms to bias the pads toward the outer circumference of the disc. According to the second aspect of the invention, the resilient arms on the liners in the present invention bias the leading and trailing ends of the pads in mutually opposite directions so that an angular moment is produced in the same direction as the moment M1 in the normal direction. Thus, the pads can be restrained in a predetermined position more strongly during braking. This prevents not only rattling of the brake while the car is traveling. Since the movement of the pads is strongly restrained at the beginning of braking, it is possible to prevent squeaks of the brake more effectively. The invention will now be described with reference to the accompanying drawings, in which: Fig. 1A is a view of a disc brake according to the first aspect of the invention, the caliper being shown with its inner side cut away; Fig. 1B is a sectional view taken along line b-b of Fig. 1A; Fig. 2 is a view of the second aspect of the invention, the caliper removed; Fig. 3A is a view showing angular moments that act on the pads during braking; and Fig. 3B is a view showing angular moment in a reverse direction which is produced in a conventional disc brake under reaction force. Fig. 1 shows a disc brake of the first embodiment according to the present invention. It comprises pads 1, a torque member 2 having guide portions 3 provided opposite to each other in the tangential direction of the disc, a caliper 5, a brake cylinder 4 defined in the caliper 5 and integral with the caliper 5, a brake piston 6 mounted in the cylinder 4, and slide pins 7 having one end thereof fixed to the caliper 5. The slide pins 7 loosely fit in guide holes 8 formed in the torque member 2 to support the caliper 5 so that the caliper 5 can slide in the axial direction of the disc. The pads 1 are provided opposite to each other on both sides of the disc D (Fig. 1B). They have lobes 10 at both ends which engage in guide grooves 9 formed in the guide portions 3 of the torque member so as to extend axially of the disc. The pads are thus supported so as to be slidable axially of the disc. As is well-known in the art, in a floating caliper type disc brake such as shown in this invention, the inner pad 1 is brought into frictional contact with the disc D, biased by the brake piston 6, while the outer pad is brought into frictional contact with the disc, biased by outer jaws of the caliper 5, which slide inward by under reactive force. In the arrangement of the present invention, as shown in Fig. 1A, the outermost end of a torque-carrying surface 3a on the guide portion 3, that is, the point A at which the force that counteracts the braking force is produced, is disposed nearer to the center of the disc than is the line L extending in a tangential direction of the disk and passing the center of the brake cylinder 4. Thus, the aforementioned moments M1 and M2 act on the pads 1 in the same direction. This means that the sum of the moments M1 and M2 act on points A and B. The pads 1, bound or held by a strong force which is the sum of the moments, are less likely to vibrate. As shown in Fig. 1A, liners 11 are attached to the guide portions 3. They have a resilient arm 12 which biases the pad at its leading and trailing ends radially outwardly of the disc to eliminate play or gaps between the pads and the guide grooves, thereby preventing rattling while the vehicle is moving. In the arrangement shown in Fig. 2, the liners 11 are mounted in such a way that the pads 1 are always kept in the position they assume during braking. Namely, the liner 11 at the disc leading side of the pads are mounted in the same way as those shown in Fig. 1A. The liner 11 at the trailing side of the pads are mounted oppositely to bias the pads radially inwardly of the disc. Thus, the pads 1 are always urged counterclockwise and kept in engagement with the torque member 2 at points A and B. With this arrangement, the pads 1 will never move when the brake is applied, so that it is possible to prevent vibrations of the pads that may be triggered by the movement of the pads when the brake is applied. Also, since the movement of the pads is positively restrained by the liners 11, it is possible to eliminate rattling sounds while the car is moving, as well as its clonking sounds when the brake is applied. The guide grooves 9 formed in the torque-carrying surfaces of the guide portions 3 may be replaced with protrusions which are engaged in recesses formed in backing plates of the pads. As described above, according to the present invention, the movement of the pads are securely restrained during braking. As a result, the vibration of the pads decreases, so that self-excited vibrations of the pads and rotor decrease. This leads to reduced squeaks of the brake. Since the pads are always retained at the position where they are supposed to be restrained in position during braking by biasing the pads with the resilient arms of the liners, it is possible to prevent the movement of the pads at the beginning of braking, so that squeaks can be attenuated more effectively. Any conventional disc brake can be converted to the disc brake according to the present invention simply by changing the position of the torque-carrying portion. There is no need to add any extra elements. Thus, it is possible to manufacture disc brakes having improved characteristics at low cost.

Claims: A disc brake comprising a disc (D), pads (1) adapted to be brought into frictional contact with said disc (D), a caliper (5), a brake cylinder (4) defined in said caliper (5), a piston (6) mounted in said brake cylinder (4) for biasing said pads (1) against said disc (D), a torque member (2) having pad guide portions (3) provided opposite to each other at leading side and trailing side of the disc, said guide portions (3) unrotatably supporting said pads (1), while permitting axial sliding movement of said pads (1), and adapted to carry braking force transmitted from said pads (1), one of said guide portions (3) having a point at which a force that counteracts the braking force transmitted from said pads (1) is produced, said point being disposed nearer to the center of said disc than a line passing the center of said brake cylinder (4) and extending tangentially of said disc (D), characterized in that first liners (11) are provided between backing plates of said pads (1) and the guide portions (3) at said trailing side of said disc (D) and have a resilient arm (12) positioned so as to bias said pads (1) radially outwardly of said disc (D), and that second liners (11) are provided between said backing plates and the guide portion (3) provided at said leading side of said disc (D) and have a resilient arm (12) positioned so as to bias said pads (1) radially outwardly of said disc (D) (Fig. 1A). A disc brake comprising a disc (D), pads (1) adapted to be brought into frictional contact with said disc (D), a caliper (5), a brake cylinder (4) defined in said caliper (5), a piston (6) mounted in said brake cylinder (4) for biasing said pads (1) against said disc (D), a torque member (2) having pad guide portions (3) provided opposite to each other at leading side and trailing side of the disc, said guide portions (3) unrotatably supporting said pads (1), while permitting axial sliding movement of said pads (1), and adapted to carry braking force transmitted from said pads (1), one of said guide portions (3) having a point at which a force that counteracts the braking force transmitted from said pads (1) is produced, said point being disposed nearer to the center of said disc than a line passing the center of said brake cylinder (4) and extending tangentially of said disc (D), characterized in that first liners (11) are provided between backing plates of said pads (1) and the guide portions (3) at said trailing side of said disc (D) and have a resilient arm (12) positioned so as to bias said pads (1) radially inwardly of said disc (D), and that second liners (11) are provided between said backing plates and the guide portion (3) provided at said leading side of said disc (D) and have a resilient arm (12) positioned so as to bias said pads (1) radially outwardly of said disc (D) (Fig. 2).

Inventors: HIRAI MINORU, SHINOMIYA TAKASHI, HIRAI, MINORU, SHINOMIYA, TAKASHI, Hirai, Minoru, Itami W. of Sumitomo Elec. Ind. Ltd, Shinomiya, Takashi, Itami W. Sumitomo Elec Ind Ltd
Applicants: SUMITOMO ELECTRIC INDUSTRIES, SUMITOMO ELECTRIC INDUSTRIES, LTD.
Application year: 1995
Main classification: F16D65
IPC codes: F16D55, F16D65