Method and apparatus for forming a flat piece of dough from a dough body

Abstract: Apparatus and method for forming a flat piece of dough (12) from a dough body (11), wherein the dough body (11) is conveyed with a conveying velocity to a roller (13) for flattening by the roller (13). Before the piece of dough (11) reaches the roller (13) the conveying means (14) is accelerated to a higher conveying speed by adjustable driving means (15), as a result of which the orientation of the piece of dough (12) vis-à-vis the roller (13) is corrected by the inertia of the piece of dough (12) at the moment the piece of dough (12) strikes the roller (13).

Description: The invention relates to a method for forming a flat piece of dough from a dough body, wherein the dough body is conveyed with a conveying velocity to a roller and is flattened by the roller. The invention also relates to an apparatus for forming a flat piece of dough from a dough body, which apparatus is provided with a roller for flattening a dough body and a conveying means for conveying the dough body to the roller with a conveying velocity, wherein the conveying means is drivable by driving means. When manufacturing a dough product, for example baguette or bread for toasting, first of all a flat piece of dough is formed from a dough body which is then rolled up and further processed into the dough product in question. Forming the dough body into a flat piece of dough takes place in that the dough body is conveyed by a conveying means to a roller for flattening the dough body at a conveying velocity which is lesser than or equal to the peripheral velocity of the roller. In practise it has been shown, however, that if the piece of dough which generally has an elongated shape, is placed on the conveying means, the latter is not in all cases parallel with regard to the roller. Moreover, it has been shown that as a result of the difference in friction a dough body is not simultaneously taken along by all parts of the roller, even if the dough body is indeed placed parallel with regard to the roller. Due to this the flat piece of dough acquires a jagged shape, whereby rolling up the flat piece of dough is difficult and a rolled up flat piece of dough is formed which does not have a uniform section but which hangs down at the ends. Due also to the varying orientation of the piece of dough vis-à-vis the roller, a non-reproducible flat piece of dough is formed which leads to non-uniform dough products, such as baguettes and bread for toasting. In addition, it is in many cases necessary to remove the hanging down ends of the rolled up flat piece of dough, which leads to high wastage. Because the rolled up flat piece of dough has no uniform diameter it is impossible to divide elongated rolled up pieces of dough into several equal pieces for forming small baguettes, for example. It is, among other things, an object of the present invention to provide a method and an apparatus for forming a flat piece of dough from a dough body which enables forming a correctly positioned, almost rectangular flat piece of dough, thus furthering the production of reproducible dough products and in the course of which rolling up of the flat piece of dough is also facilitated, and in which the rolled up flat piece of dough acquires an almost uniform diameter whereby no head waste occurs and the rolled up flat piece of dough can be divided into several equal pieces. For this purpose, according to a first aspect of the invention, a method described in the preamble is characterized in that the conveying velocity is accelerated when the dough body is located at a predetermined distance from the roller. Because the piece of dough is accelerated before contacting the roller, the piece of dough hits the roller with a greater velocity. As a result of the inertia of the piece of dough the piece of dough assumes an orientation against the roller which is almost parallel with regard to the roller and an almost equal friction is acquired between the roller and the dough over the whole roller, so that the resulting flat piece of dough is almost rectangular, two rectangular sides being almost parallel to the roller. Due to this all disadvantages which occur with the known method are at least for the greater part removed. Preferably the conveying velocity is accelerated from a first velocity lesser than or equal to the peripheral velocity of the roller, to a second velocity greater than the peripheral velocity. Because of this it appears that at all common weights for the piece of dough, the piece of dough acquires an orientation parallel to the roller in the course of striking against the roller. If the conveying velocity is decelerated to the first velocity immediately after the dough body contacts the roller, then the flattening action of the roller is not negatively effected. According to a second aspect of the invention an apparatus for forming a flat piece of dough from a dough body is provided, which apparatus is provided with a roller for flattening a dough body and a conveying means for conveying the dough body to the roller with a conveying velocity, wherein the conveying means is drivable by driving means, characterized in that the driving means are adjustable driving means for accelerating the conveying velocity of the conveying means during the conveying of the dough body to the roller. By being able to adjust the conveying velocity it is possible to let the piece of dough strike the roller with such a velocity that the piece of dough is placed parallel to the roller and an almost constant friction between the roller and the dough is acquired over the whole roller, which furthers the further processing of the piece of dough. Preferably the conveying means is drivable by the adjustable driving means at a first velocity, lesser than or equal to the peripheral velocity of the roller, or at a second velocity, greater than the peripheral velocity, whereby despite the weight of the piece of dough, the latter is placed parallel to the roller. If the apparatus is provided with detection means for detecting contact between the dough body and the roller, it is possible to adjust the driving means to a lower velocity after the piece of dough contacts the roller, so that flattening by the roller is not negatively effected. A preferred embodiment of an apparatus according to the invention is characterized in that the detection means are also provided with sensors for detecting whether the dough body is located at a predetermined distance in front of the roller. Because of this the acceleration of the conveying means can be activated by the presence of the piece of dough at a certain place, so that superfluous accelerations are avoided and there is sufficient time for accelerating the piece of dough to the desired high velocity. If the conveying means is a slipping conveying means then undesired forces which are exerted on the conveying means when the piece of dough strikes the roller, are avoided. Some embodiments of an apparatus according to the invention will now be described on the basis of the drawing, in which figure 1 shows an apparatus for forming a flat piece of dough from a dough body in longitudinal cross section, figure 2 shows a top view of figure 1 with a number of pieces of dough, in which the known method is shown, figure 3 shows a view which is analogous to figure 2, in which the method according to the invention is applied, and figure 4 schematically shows the shapes of the dough in certain stages of the manufacture of a product. In figure 1 an apparatus for forming a flat piece of dough 12 from a dough body 11 is schematically shown. The apparatus is provided with a roller 13 for flattening a piece of dough 11 and a conveying means 14 for conveying the piece of dough 11 at a conveying velocity to the roller 13. The conveying means 14 is drivable by driving means 15. The transport means 14 which is made of, for example, a conveyor belt or a roller conveyor, conveys the piece of dough 11 at a velocity which is lesser than the peripheral velocity of the roller 13 to the roller 13. Having arrived at the roller 13, the piece of dough 11 is flattened between the roller 13 and a further conveying means 17 into the flat piece of dough 12 and conveyed further for subsequent processing. Such a subsequent processing can, for example, comprise rolling up of the flat piece of dough 12 by a roll up means 16. It is remarked here that also flattening a piece of dough between two rollers spaced at a small distance from each other can take place with a further conveying means placed behind there. In figure 2 a top view of figure 1 is shown, in which the known method is applied. Here two pieces of dough 21', 21'' are located on the conveying means 24 which is driven by the driving means 25 with a constant velocity which is lesser than or equal to the peripheral velocity of the roller 23. In practise, the pieces of dough 21' and 21'' do not always seem to be placed parallel to the roller 23 on the conveying means 24, but have, up to a point, an arbitrary orientation. As a result it happens that a piece of dough, for example 21'' passes under the roller 23 out of alignment, resulting in a jaggedly shaped flat piece of dough 2. This is increased in that the friction between the roller and the dough is not constant over the whole roller so that the dough is not passed along simultaneously through the roller. A suchlike jaggedly shaped flat piece of dough 22 is not only difficult to roll up but also gives a non-reproducible end product, also because of the arbitrary orientation. In addition the rolled up flat piece of dough does not have a uniform diameter which leads to head waste and whereby it is impossible to divide a rectangular rolled up flat piece of dough in several equal pieces. According to the invention these disadvantages are avoided by providing the apparatus with driving means which can be adjusted to accelerating the conveying velocity of the conveying means during the conveying of the dough body to the roller. A suchlike apparatus according to the invention is shown schematically in top view in figure 3. Herein pieces of dough 31' and 31'' are located on a conveying means 34, which is drivable by adjustable driving means 35 at varying conveying velocities. The apparatus further comprises detection means 36 and 36' for detecting contact between the piece of dough and the roller 33'. The detection means further comprise sensors 38, 38' for detecting whether a piece of dough is located at a predetermined distance in front of the roller 33. If the sensors 38, 38' detect that a piece of dough is located in between them, which is shown by connection 39 on the driving means 35, the driving means 35 accelerates the piece of dough from a first velocity, which is lesser than or equal to the peripheral velocity of the roller 33, to a second velocity, which is greater than the peripheral velocity. Thus the piece of dough has a higher velocity on the part of the conveying means between the position of the sensors 38, 38'. If the piece of dough, the piece of dough 31'' in figure 3 shown by the discontinuous lines, hits the roller 33, then as a result of its inertia, the piece of dough 31'' will come to be situated parallel with regard to the roller 33, as shown by the continuous lines. Thus the orientation of the pieces of dough is corrected by the acceleration of the conveying velocity. Moreover, because of this an at least almost constant friction between the roller and the dough is acquired. If the detection means 36, 36' detect that the piece of dough 31'' touches the roller, then the driving means are immediately adjusted to a first low velocity through the connection 37 so as not to negatively effect the flattening by the roller. In order to avoid undesired forces being transmitted to the conveying means 34 during the striking of the piece of dough against the roller, the conveying means 34 is preferably a slipping conveying means. Thus a reproducibly oriented flat piece of dough 32 is acquired by the apparatus and method according to the invention which can be reproducibly further processed in a simple way. Thus according to the invention a piece of dough 41 can be formed to a flat piece of dough 42 having a reproducibly oriented shape, which flat piece of dough 42 is easy to roll up into a rolled up piece of dough 43 with a uniform diameter, such as is schematically shown in figure 4. In this way dough products can be manufactured reproducibly.

Claims: Method for forming a flat piece of dough from a dough body, wherein the dough body is conveyed with a conveying velocity to a roller and is flattened by the roller, characterized in that the conveying velocity is accelerated when the dough body is located at a predetermined distance from the roller. Method according to claim 1, characterized in that the conveying velocity is accelerated from a first velocity lesser than or equal to the peripheral velocity of the roller, to a second velocity greater than the peripheral velocity. Method according to claim 2, characterized in that the conveying velocity is decelerated to the first velocity immediately after the dough body contacts the roller. Apparatus for forming a flat piece of dough from a dough body, which apparatus is provided with a roller for flattening a dough body and a conveying means for conveying the dough body to the roller with a conveying velocity, wherein the conveying means is drivable by driving means, characterized in that the driving means are adjustable driving means for accelerating the conveying velocity of the conveying means during the conveying of the dough body to the roller. Apparatus according to claim 4, characterized in that the conveying means is drivable by the adjustable driving means with a first velocity lesser than or equal to the peripheral velocity of the roller, or a second velocity greater than the peripheral velocity. Apparatus according to claim 4 or 5, characterized in that , the apparatus is provided with detection means for detecting contact between the dough body and the roller. Apparatus according to claim 6, characterized in that the detection means are also provided with sensors for detecting whether the dough body is located at a predetermined distance in front of the roller. Apparatus according to any one of the claims 4 to 7, characterized in that the conveying means is a slipping conveying means.

Inventors: VROUWENFELDER CURINUS CORNELIS, VROUWENFELDER, CURINUS CORNELIS
Applicants: KAAK JOHAN H B, KAAK, JOHAN HENDRIK BERNARD
Application year: 1995
Main classification: A21C3
IPC codes: A21C3