Magnetic transfer apparatus

Abstract: A magnetic transfer apparatus of a video software high-speed printing system is provided with a cleaning device which prevents breakdowns of the magnetic transfer apparatus caused by magnetic powder and the like adhered to a cleaning tape by effectively removing magnetic powder and the like adhered to the cleaning tape (23). Slits are provided in both end flanges of a guide pole (18) of the cleaning device and matter fallen from both edge surfaces of the cleaning tape is sucked through the slits. As a result, magnetic powder and the like fallen from both edge surfaces of both edges of the tape is effectively removed and it is possible to keep the surfaces of a mother tape (11) and/or a blank tape (12) clean at all times.

Description: This invention relates to a magnetic transfer apparatus for a video software high-speed printing system. A transfer apparatus for transferring video, audio or other information magnetically recorded on one tape (a mother tape) onto another tape (a blank tape) is disclosed in for example USP 4,979,691. In a video software high-speed printing system in which above kind of transfer apparatus is used, high-speed copying of video software information magnetically recorded on a mother tape onto a blank tape is carried out by the magnetic contact printing method. In the magnetic contact printing method a mother tape and a blank tape are mutually superposed, a bias magnetic field is applied and a pattern on the mother tape is copied onto the blank tape by a high-speed printer. The process of the magnetic contact printing method can be divided into three steps: a mother tape making step, a tape copying step and a loading step. A magnetic transfer apparatus for carrying out the tape copying step of the above-mentioned video software high-speed printing system is provided with a device for cleaning the mother tape and the blank tape by bringing these tapes into contact with a cleaning tape. Most of that which adheres to the cleaning tape of the cleaning device from the mother tape and the blank tape are magnetic powder of the blank tape and matter fallen from the surface of the tape base. Particularly, as a result of the cutting of the blank tape, a lot of magnetic powder falls onto the two edges of the cleaning tape and in some cases collection of the magnetic powder exceeding a certain amount becomes impossible and magnetic powder having formed lumps on the cleaning tape passes from the cleaning tape back onto the recorded tape. These lumps of magnetic powder cause large dropouts and have sometimes led to serious incidents of tape breakage including breakage of the mother tape when caught into the tape transport system of the magnetic transfer apparatus. WO-A-94/17523 discloses a magnetic tape duplicator in which cleaning tapes are in contact with the mother tape and the blank tape. This document reflects the preamble of claim 1. Accordingly, an object of this invention is to prevent breakdowns of a magnetic transfer apparatus caused by magnetic powder and the like adhered to a cleaning tape. Another object of the invention is to effectively remove magnetic powder and the like adhered to a cleaning tape. The above-mentioned objects of the invention are achieved by a magnetic transfer apparatus for transferring information magnetically recorded on a mother tape onto a blank tape by a magnetic contact print method having a cleaning device for bringing a cleaning tape into contact with at least one of the mother tape and the blank tape and cleaning said mother tape and said blank tape, characterized in that the cleaning device comprises a guide pole provided in the cleaning device for bringing the cleaning tape into contact with at least one of a mother tape or a blank tape and having two end flanges, a groove provided in each of the end flanges of the guide pole for sucking in matter fallen from both edge surfaces of the cleaning tape, a through hole provided inside the guide pole for connection each groove, and a suction air generating apparatus connected to the through hole. By disposing the grooves behind a position where the cleaning tape moves away from at least one of a mother tape and a blank tape after making contact therewith, sucking-in of magnetic powder and the like fallen from the edge surfaces of both edges of the tape can be carried out effectively. The suction air generating apparatus can be made one which generates suction air by converting pressurized air. Also, it is desirable that the suction air generating apparatus be provided with a filter for collecting sucked-in matter. Because the grooves are provided in the guide, which makes contact with at least one of the mother tape and the blank tape in the cleaning device for keeping the tape clean at all times, magnetic powder and the like fallen from both edge surfaces of the tape can be effectively removed by suction. Brief Description of the Drawings Fig. 1 is a configuration view showing the mechanical construction of a tape transport system of a magnetic transfer apparatus of a video software high-speed printing system in an embodiment according to the present invention; Fig. 2 is a configuration view of a cleaning device in the magnetic transfer apparatus of Fig. 1; Fig. 3 is a side view of a guide pole of the cleaning device of the magnetic transfer apparatus of Fig. 1; Fig. 4A is a view on the line A-A' of Fig. 3 and Fig. 4B is a view on the line B-B' of Fig. 3; Fig. 5 is a construction diagram of parts for generating pressurized air for magnetic powder suction of the cleaning device in the magnetic transfer apparatus of Fig. 1; and Fig. 6 is a construction diagram of a video software high-speed printing system. An embodiment of the invention will now be described with reference to the accompanying drawings. Fig. 1 is a configuration view showing the mechanical construction of a tape transport system of a magnetic transfer apparatus of a video software high-speed printing system in an embodiment according to the present invention; Fig. 2 is a configuration view of a cleaning device; Fig. 3 is a side view of a guide pole; Fig. 4A is a view on the line A-A' of Fig. 3 and Fig. 4B is a view on the line B-B' of Fig. 3; Fig. 5 is a construction diagram of parts for generating pressurized air for magnetic powder suction; and Fig. 6 is a construction diagram of a video software high-speed printing system. A video software high-speed printing system of this embodiment performs high-speed copying of video software by the magnetic contact printing method, and as shown in Fig. 6 the process of this printing method can be divided into three steps: a mother tape making step, a tape copying step and a loading step. In the mother tape making step, a VTR for the mother tape and a master VTR for delivering a program are connected together and a mother tape is made by fully automatic operation. In the tape copying step, the mother tape made in the mother tape making step is loaded into a high-speed printer. A blank tape is also loaded into the high-speed printer, the magnetic surfaces of the tapes are mutually superposed on a transfer drum, air pressure is applied and they are transported while being pressed together. At the same time a bias magnetic field is applied and the pattern on the mother tape is thereby transferred inverted onto the blank tape. The blank tape after transfer is continuously taken up and sent to the loading step. In the loading step, the printed tape made in the copying step is put in a loader and wound into a cassette shell. During this process, the loader reads a CUE signal recorded at the head of the program and automatically cuts the tape and winds it at high speed every one copy. In this way the video software is completed. A magnetic transfer apparatus according to this embodiment is used in the tape copying step of the video software high-speed printing system process. The mechanical construction of the tape transport system of the apparatus will now be described with reference to Fig. 1. The principle by which a magnetic pattern on a mother tape 11 is transferred to a blank tape 12 is based on a method of magnetically transferring a fine magnetic pattern. In a high-speed printer, the magnetic surfaces of the mother tape 11 and the blank tape 12 are brought into contact and a bias magnetic field is applied. When this is done, the bias magnetic field allows the magnetic pattern on the mother tape 11 to be transferred onto the magnetic surface of the blank tape 12 (the part in the ring A of Fig. 1). A magnetic material for the mother tape 11 has the coercive force about three times that of the blank tape 12 so that it does not demagnetize due to the bias magnetic field applied to transfer the magnetic pattern onto the blank tape 12. Currently, the coercive force of tape generally used for the blank tape 12 is about 700 oersteds, and that of the mother tape 11 is about 2000 oersteds. The mother tape 11 and the blank tape 12 are transported at high speed and kept in close contact without becoming misaligned, and in the apparatus of this embodiment a transfer drum system (not shown in the drawings) is used to make this possible. To clean the mother tape 11 and the blank tape 12, cleaning devices 17 each having a cleaning tape 23 and a guide pole 18 are provided in a total of four locations for severally cleaning the magnetic surfaces and the base and back-coated surfaces of the mother tape 11 and the blank tape 12, and during tape travel the cleaning devices 17 each clean a respective tape surface. The cleaning tapes 23 are each fed from a supply reel to a takeup reel at a rate of about 5mm per 250m of travel of the mother tape 11 and the blank tape 12. As shown in Fig. 2, each cleaning device 17 has a guide pole 18 for guiding the travel of the cleaning tape 23, and a characteristic feature of this invention is the structure of this guide pole 18. That is, as shown in Fig. 3, grooves 24 (see Fig. 4) are provided in both flanges 19 of the guide pole 18. These grooves 24 are connected to a through hole 20 passing axially through the central part of the guide pole 18, and the through hole 20 is connected to a branch pipe 22 for suction provided in the pipe wall of a guide pole seat 21. As a result, magnetic powder and the like fallen from both edge surfaces of the respective tape is sucked into the slits 24 and removed through the branch pipe 22 and an air hose not shown in the drawings. The grooves 24 of the guide pole 18 are disposed behind the position where the cleaning tape 23 moves away from the mother tape 11 or the blank tape 12 after making contact therewith. The grooves 24 are of a width such that they do not affect the travel of the tapes. The amount of magnetic powder falling onto the cleaning tape 23 differs depending on the maker of the tape used in the magnetic transfer apparatus, but with tapes of all makers the magnetic powder concentrates at both edge surfaces of the tape. Therefore, according to the embodiment described above of this invention, it is possible to remove magnetic powder falling from both edge surfaces of the tape by suction and prevent it from re-adhering to the tape surface, so that serious trouble such as breaking of the tape caused by lumps of magnetic powder can be prevented and the reliability of the magnetic transfer apparatus can be improved. Flow of air for sucking magnetic powder is generated by converting pressurized air used in the magnetic transfer apparatus. Also, the suction force thereof can be changed freely by changing the pressure of the pressurized air, and a suction force can be set so as to be suitable for the blank tape 12. A suction air pipe system diagram of the embodiment is shown in Fig. 5. In this embodiment, as shown in Fig. 5, because magnetic powder and the like is collected by suction, sucked-in magnetic powder and the like can be collected by a filter and prevented from being scattered into the vicinity. According to the present invention, because it is possible to remove magnetic powder fallen from both edge surfaces of a tape by suction through grooves provided in a guide pole of a cleaning device, it is possible to keep a mother tape and/or a blank tape for copying clean at all times.

Claims: A magnetic transfer apparatus for transferring information magnetically recorded on a mother tape (11) onto a blank tape (12) by a magnetic contact print method having a cleaning device (17) for bringing a cleaning tape (23) into contact with at least one of the mother tape and the blank tape and cleaning said mother tape and said blank tape, characterized in that the cleaning device comprises; a guide pole (18) provided in the cleaning device for bringing a cleaning tape into contact with at least one of a mother tape and a blank tape, the guide pole having two end flanges (19); a groove (24) provided in each of the end flanges of the guide pole for sucking in matter fallen from both edge surfaces of the cleaning tape; a through hole (20) provided inside the guide pole for connecting each groove; and a suction air generating apparatus connected to the through hole. A magnetic transfer apparatus according to claim 1, wherein the groove (24) is disposed behind a position where the cleaning tape (23) moves away from at least one of a mother tape and a blank tape after making contact therewith. A magnetic transfer apparatus according to claim 1, wherein the suction air generating apparatus produces suction air by converting pressurized air. A magnetic transfer apparatus according to claim 1, wherein the suction air generating apparatus is provided with a filter for collecting sucked-in matter.

Inventors: SAKAMOTO TAKEYOSHI, SAKAMOTO, TAKEYOSHI
Applicants: SONY CORP, SONY CORPORATION
Application year: 1995
Main classification: G11B23
IPC codes: G11B15, G11B5, G11B23