Valve assembly for gas cylinder

Abstract: A gas inlet (4), an inlet passage (8), a stop valve (7), an outlet passage (9) and a gas outlet (5) are communicated orderly with one another within a valve casing (3). The outlet passage (9) is communicated with the inlet passage (8) through a gas charging passage (10). A check valve (11) for blocking a flow from the inlet passage (8) to the outlet passage (9) is arranged in the gas charging passage (10). When a vacant gas cylinder (1) is charged with a high-pressure gas, the charge gas is supplied to a gas charging mouthpiece (17) connected to the gas outlet (5) while the stop valve (7) is kept closed. Thereupon, an interior space (A) of the gas cylinder (1) is charged with the charge gas from the outlet (5) through the check valve (11) and the gas inlet (4) in order.

Description: The present invention relates to a valve assembly adapted to be attached to a gas cylinder containing a compressed gas and a liquefied gas for use in the taking-out and charging of such gases. Generally, in such a valve assembly for a gas cylinder, a stop valve is disposed between a gas inlet and a gas outlet within a valve casing. The charging of an empty gas cylinder with a new high-pressure gas is carried out in accordance with the following procedures. Firstly, a gas charging mouthpiece is connected to the gas outlet and a hand-wheel of the stop valve is turned in the valve opening direction to open the stop valve, then the gas cylinder is charged with the gas. After completion of the gas charging, the hand-wheel is turned in the valve closing direction to close the stop valve. In such an example, it is necessary to turn the hand-wheel twice, in the valve opening direction and in the valve closing direction, for every gas charging operation; this is troublesome and inefficient. Some improvements are described in the Japanese Utility Model Publication No. 49-43951 and the Japanese Patent Laid Open Publication No. 5-215299. It is an object of the invention to provide a valve assembly which enables the efficient performance of a gas charging operation and which can be manufactured in compact form. The state of the art to which the preamble of the main claim herein corresponds is represented by WO-A-82/03900. The present invention provides a valve assembly for a gas cylinder comprising a stop valve arranged between a gas inlet and a gas outlet within a valve casing, the gas outlet being suitable for attaching a gas charging mouthpiece, a gas charging passage arranged in parallel to the stop valve for communicating the gas outlet with an interior space of the gas cylinder, and at least one first check valve arranged in the gas charging passage for blocking flow from the interior space to the gas outlet, characterised by a second check valve for blocking flow from the gas outlet to the stop valve and the first check valve. The gas inlet may communicate with the gas outlet via an inlet passage and an outlet passage disposed on opposite sides of the stop valve; the stop valve may comprise a stop valve seat, a stop valve chamber and a closure member inserted into the stop valve chamber which is adapted to be opened and closed with respect to the stop valve seat by an opening and closing means. The first check valve may be arranged in parallel to the stop valve seat between the stop valve chamber and the inlet passage. Alternatively the first check valve may be arranged in parallel to the stop valve seat between the outlet passage and the inlet passage. The gas charging passage may be arranged in parallel to the inlet passage and the first check valve may be arranged in the end portion of the gas charging passage. A boss portion may project from a peripheral wall of the stop valve chamber so that the first check valve is mounted on the boss portion, a portion of the valve casing may swell out from the peripheral wall of the stop valve chamber substantially in the opposite direction to the projecting direction of the boss portion so that the outlet passage is formed in the swell portion, and the second check valve may be mounted at a midway portion of the outlet passage, whereas when a pressure of the interior space of the gas cylinder exceeds a predetermined value, the second check valve is opened by that pressure against a checking spring and when the pressure falls to the predetermined value, the second check valve is closed automatically by the checking spring. A pressure reducing valve may be arranged between the stop valve and the gas outlet, and the first check valve may be arranged in parallel to the stop valve and the pressure reducing valve. Means may be provided for forcibly opening the first check valve. These means may comprise a cylinder bore formed in series relative to a check valve chamber and a check valve seat of the first check valve and a piston hermetically inserted into the cylinder bore, one end surface of the piston is disposed to face a checking member of the first check valve and the other end surface of the piston is disposed to face an outside space of the valve casing through the cylinder bore. The above and other objects, advantages and features of the invention will be become apparent when considered with the following detailed description and accompanying drawings wherein: Figs. 1 and 2 show a first embodiment of a valve assembly for a gas cylinder of the present invention; Fig. 1 is a vertical sectional view of the valve assembly; Fig. 2 is a system diagram of the valve assembly; Fig. 3 shows a second embodiment of a valve assembly thereof and is a view corresponding to Fig. 1; Fig. 4 shows a third embodiment of a valve assembly thereof and is a view corresponding to Fig. 1; Fig. 5 shows a fourth embodiment of a valve assembly thereof and is a partial view corresponding to Fig. 1; Fig. 6 shows a fifth embodiment of a valve assembly thereof and is a view corresponding to Fig. 5; Figs. 7 and 8 show a sixth embodiment of a valve assembly thereof; Fig. 7 is a view corresponding to Fig. 1; Fig. 8 is a partial sectional view of the valve assembly of Fig. 7 viewed from the left side; Figs. 9 and 10 show a seventh embodiment of a valve assembly thereof; Fig. 9 is a view corresponding to Fig. 3; Fig. 10 is a system diagram corresponding to Fig. 2; Fig. 11 shows an eighth embodiment of a valve assembly thereof and is a view corresponding to Fig. 4; Fig. 12(a) shows a ninth embodiment of a valve assembly thereof and is a view corresponding to Fig. 1; Fig. 12(b) is a sectional view taken along the B - B line in Fig. 12(a) ; Fig. 13 shows a first variant example of the valve assembly of the above-mentioned respective embodiments and is a view corresponding to Fig. 2; and Fig. 14 shows a second variant example of the valve assembly thereof and is a view corresponding to Fig. 2. Figs. 1 and 2 show a first embodiment of the present invention. Firstly, a schematic constitution of a valve assembly will be explained with reference to a system diagram of Fig. 2. A valve assembly 2 fixedly secured to a gas cylinder 1 has a valve casing 3 provided with a gas inlet 4 and a gas outlet 5 formed in its external surface. A stop valve 7 is disposed in a gas taking-out passage 6 extending from the gas inlet 4 to the gas outlet 5. The gas taking-out passage 6 comprises an inlet passage 8 and an outlet passage 9. A gas charging passage 10 for making the gas outlet 5 communicate with an interior space A of the gas cylinder 1 is arranged in parallel to the stop valve 7. The gas charging passage 10 is provided with a first check valve 11 for blocking a flow from the interior space A of the gas cylinder I to the gas outlet 5. Further, the outlet passage 9 is provided with a second check valve 12 for holding a residual pressure. This second check valve 12 is mounted thereto so as to block flows from the gas outlet 5 to the stop valve 7 and the first check valve 11. Incidentally, a safety valve 15 of the bursting plate type is disposed in a relief passage 14 branched out from the inlet passage 8. A gas charging mouthpiece 17 is made connectable to the gas outlet 5. In this mouthpiece 17, there is provided a forcible valve opening means 18 for forcibly opening the second check valve 12. The valve assembly 2 is used as follows. When taking out the gas, the stop valve 7 is opened so that the high-pressure gas within the gas cylinder 1 can be taken out from the gas outlet 5 through the stop valve 7 and the second check valve 12 in that order. During the taking-out of the gas, when a reversely flowing gas has entered the gas outlet 5 due to any reason, since the second check valve 12 serves to block the reverse flow, the interior of the gas cylinder 1 can be prevented from being contaminated by the reversely flowing gas. When a residual pressure within the gas cylinder 1 has decreased to a predetermined value due to repetition of the gas taking-out, the second check valve 12 is closed automatically by a checking spring (herein, not illustrated). Thereby, further gas taking-out is prevented, so that the residual pressure within the gas cylinder 1 is maintained at the predetermined pressure. As a result, even when the stop valve 7 is kept open by mistake, it can be prevented that the atmosphere enters the vacant gas cylinder 1. When charging the vacant gas cylinder 1 with the new high-pressure gas, the gas charging mouthpiece 17 is connected to the gas outlet 5 leaving the stop valve 7 closed. Thereupon, the second check valve 12 is opened by manipulating with the forcible valve opening means 18 mounted to the mouthpiece 17 (or by a pressure of the charge gas itself). Subsequently, the high-pressure charge gas is supplied from the mouthpiece 17. Thereupon, the charge gas flows from the gas outlet 5 through the second check valve 12 and the first check valve 11 in order and then the interior space A of the gas cylinder 1 is charged with the gas. The specific constitution of the valve assembly 2 will be explained by Fig. 1 with reference to Fig. 2. A threaded leg portion 21 of the valve casing 3 of the valve assembly 2 is threadably secured to a neck portion la of the gas cylinder 1. During the transportation and the storage of the gas cylinder 1, a protection cap (not illustrated) is threadably secured to an external peripheral portion of the neck portion 1a so as to cover the valve assembly 2 with the protection cap. The gas inlet 4 is opened in the lower surface of the threaded leg portion 21. An outlet nozzle 22 is projected leftwards from a midway-height portion of the valve casing 3 and the gas outlet 5 is opened in the outlet nozzle 22. Within the valve casing 3, the gas inlet 4 is connected to the gas outlet 5 through the inlet passage 8, a stop valve seat 24, a stop valve chamber 25 and the outlet passage 9 in order. A closure member 26 is inserted into the stop valve chamber 25 so as to be raised and lowered, and the closure member 26 is adapted to be opened and closed with respect to the stop valve seat 24 by a spindle 27 and a handle 28. These spindle 27 and handle 28 constitute an opening and closing means 29. Further, a boss portion 31 is projected rightwards from the valve casing 3. The first check valve 11 is mounted to a cover bolt 32 threadably secured to the boss portion 31. That is, between the stop valve chamber 25 and the inlet passage 8 there are provided a first check valve seat 33, a first check valve chamber 34 and a communicating passage 35 in that order. A first checking member 36 inserted into the first check valve chamber 34 is brought into contact with the first check valve seat 33 by a first checking spring 37. At the time of gas charging, the first checking member 36 is separated from the first check valve seat 33 against the first checking spring 37 by a pressure which has entered the stop valve chamber 25 from the gas outlet 5. The gas charging passage 10 comprises an outlet passage 9, the stop valve chamber 25, the first check valve chamber 34, the communicating passage 35 and an inlet passage 8 and is arranged in parallel to the stop valve seat 24 between the gas outlet 5 and the gas inlet 4. The second check valve 12 is accommodated within a cassette tube 39 internally fitted into the outlet nozzle 22. That is, a tubular second checking member 41 inserted into a second checking valve chamber 40 is brought into valve closing contact with a second check valve seat 43 by an inside pressure of the valve chamber 40 and a second checking spring 42. At the time of gas taking-out, the second checking member 41 is separated from the second checking valve seat 43 against the second checking spring 42 by a pressure gas which has flown into a second check valve inlet passage 44 from the stop valve chamber 25. When the gas charging mouthpiece 17 (herein, not illustrated) is connected to the outlet nozzle 22, the second checking member 41 is separated from the second check valve seat 43 by an valve opening member 18a of the forcible valve opening means 18. According to the above-mentioned valve assembly 2, the following advantages can be obtained. Since the gas taking-out and the gas charging can be carried out by using the one gas outlet 5, it is not necessary to provide a second conventional gas charging opening or a gas charging connection opening in the valve casing 3 and the gas charging nozzle can be omitted from the valve casing 3. Therefore, the valve casing 3 can be manufactured small in diameter and low in height. Further, since a space of a peripheral wall portion of the stop valve chamber 25 can be used as a mounting space for the first check valve 11, the valve casing 3 can be manufactured more compactly. Further, since it becomes also unnecessary to form in the protection cap a through-hole for inserting the gas charging mouthpiece in a gas charging opening, a previously-used protection cap can be used as it is. Incidentally, a safety valve of the bursting plate type (herein, not illustrated, but refer to the symbol 15 in Fig. 2) is arranged at the endmost portion of a relief passage 14 branched out from the inlet passage 8. The safety valve is mounted to the boss portion projected from the valve casing 3 in the backside direction in Fig. 1. Instead of this, the safety valve may be mounted to a right boss portion in Fig. I and the first check valve may be mounted to a backside boss portion. Figs. 3 through 12 show second through ninth embodiments of the present invention. Fig. 3 shows the second embodiment. In this case, the first check valve 11 has substantially the same constitution as that of the second check valve in the first embodiment. That is. the stop valve chamber 25 is communicated with the inlet passage 8 through a first check valve inlet passage 46 and the first check valve seat 33 in order. The tubular first check valve member 36 inserted into the first check valve chamber 34 is brought into valve closing contact with the first check valve seat 33 by the inside pressure of the valve chamber 34 and the first checking spring 37. At the time of the gas charging, the first checking member 36 is separated from the first check valve seat 33 against the first checking spring 37 by the pressure gas which has entered the first check valve inlet passage 46. The second check valve shown specifically in the first embodiment is disposed within the outlet nozzle 22 or at a midway height portion or the like of the valve casing 3 (not shown in Fig.3). Fig. 4 shows the third embodiment. In this case, the outlet nozzle 22 is projected upwards from the valve casing 3. The stop valve chamber 25 of the stop valve 7 is arranged horizontally, and the spindle 27 and the handle 28 are arranged so as to project leftwards. Within the outlet nozzle 22 there is provided the same second check valve 12 as that of the first embodiment. The first check valve 11 is disposed on the opposite side to the stop valve chamber 25 and arranged in parallel to the stop valve seat 24 between the outlet passage 9 and the inlet passage 8. According to this embodiment, since a space of a bottom wall portion of the stop valve chamber 25 can be used as a mounting space for the first check valve 11, the valve casing 3 can be manufactured compactly and low in height. Fig. 5 shows the fourth embodiment. The gas charging passage 10 is arranged in parallel to the inlet passage 8, and an endmost portion 10a of the gas charging passage 10 is opened in the lower surface of the threaded leg portion 21 (refer to a figure depicted by the alternate long and two short dashes line in Fig. 2). The first check valve 11 is arranged in the endmost portion 10a. This first check valve 11 comprises a cassette tube 48 fixedly secured to the threaded leg portion 21, the first checking member 36 mounted to the cassette tube 48 and the first checking spring 37 for bringing the first checking member 36 into valve closing contact with the first check valve seat 33. Incidentally, the safety valve 15 of the bursting plate type is accommodated within a boss portion 49 projected rightwards from the valve casing 3 and a cap nut 50. The symbol 14 designates a relief passage. In this fourth embodiment, since the cassette tube 48 is projected into the interior space A of the gas cylinder 1, it becomes possible to prevent external enlargement of the valve casing 3 which might be caused by the first check valve 11. Fig. 6 shows the fifth embodiment, which is obtained by modifying the fourth embodiment shown in Fig. 5 as follows. The first check valve seat 33 and the first check valve chamber 34 are formed orderly in the endmost portion 10a of the gas charging passage 10. The first checking spring 37 for urging the first checking member 36 to the first check valve seat 33 is retained by a tubular spring retainer bolt 51. In this fifth embodiment, since the first check valve 11 doesn't project from the valve casing 3, an external dimension of the valve assembly becomes smaller. Figs. 7 and 8 show the sixth embodiment. Fig. 7 is a view corresponding to Fig. 1, and Fig. 8 is a partial sectional view of the left side of the embodiment shown in Fig. 7. The boss portion 31 is projected outwards horizontally from a peripheral wall of the stop valve chamber 25, and the first check valve 11 is mounted to the boss portion 31. That is, as shown in Fig. 7, the first checking member 36 is inserted into a cylindrical bore 54 of the cover bolt 32. An interior space of the cylindrical bore 54 is communicated with the first check valve chamber 34 by a through-hole 55 of the first checking member 36. In addition, as shown in Figs. 7 and 8, the valve casing 3 is swelled out from a peripheral wall of the stop valve chamber 25 substantially in the opposite direction to the projecting direction of the boss portion 31. The outlet passage 9 is formed in that swelled out portion 3a. The outlet nozzle 22 is formed in a peripheral wall of the endmost portion of the outlet passage 9. Further, the second check valve 12 is mounted to a midway portion of the outlet passage 9. That is, another cover bolt 56 is fixedly secured to the swelled-out portion 3a, and the second checking member 41 is hermetically inserted in to the second check valve chamber 40 within another bolt 56. The second check valve chamber 40 is communicated with the gas outlet 5, and the stop valve chamber 25 is communicated with the second check valve inlet passage 44 through a communication hole 57. Similarly to the first embodiment (refer to Figs. 1 and 2), under a condition that a pressure within the interior space A of the gas cylinder 1 exceeds a predetermined value, the second checking member 41 is moved to its opened position against the checking spring 42 by a pressure of the gas which has entered the second check valve inlet passage 44 through the stop valve chamber 25. When the pressure of the interior space A falls to the above-mentioned predetermined value, the second checking member 41 is automatically moved to its closed position by the checking spring 42. Further, when the reversely flowing gas has entered the gas outlet 5 from outside, the reversely flowing gas enters the second check valve chamber 40, so that the second checking member 41 is strongly pushed onto the second check valve seat 43 by the entered gas pressure and the checking spring 42. Thereby, the reversely flowing gas is prevented from entering the gas cylinder 1. Incidentally, when charging the vacant gas cylinder 1 with the new gas, the second checking member 41 is to be moved to its opened position by a valve opening member 18a of the forcible valve opening means 18 arranged in the gas charging mouthpiece. In this sixth embodiment, since a portion of the valve casing 3 is swelled out substantially in the opposite direction to the boss portion 31 to which the first check valve 11 is mounted and the second check valve 12 is mounted to the midway portion of the gas outlet 9 formed in that swelled-out portion 3a, a projecting length of the outlet nozzle 22 from the valve casing 3 is short even in the case of provision of the second check valve 12. Figs. 9 and 10 show the seventh embodiment. Fig. 9 shows such a valve assembly as obtained by adding means for forcibly opening the first check valve to the valve assembly of Fig. 3. Fig. 10 is a system diagram. As shown in Fig. 10, in addition to the forcible valve opening means 18 for the second check valve 12, there is provided another means 68 for forcibly opening the first check valve 11. The means 68 has a cylinder bore 76 arranged in series with respect to the first check valve chamber 34 and the first check valve seat 33 and a piston 77 hermetically inserted into the cylinder bore 76. A piston rod 78 projected rightwards from the piston 77 is made to face the first checking member 36, and the left end surface of the piston 77 is made to face an outside space of the valve casing 3 through a communication port 79. The communication port 79 is covered with a dust-proof cap 80. When carrying out the vacuum suction for the interior of the vacant gas cylinder I prior to the gas charging for the gas cylinder 1, the valve assembly is operated as follows. Firstly, the dust-proof cap 80 is detached from the communication port 79 under a condition that the stop valve 7 is held in the closed state. Subsequently, an actuation member 82 is inserted from the communication port 79 into the cylinder bore 76 so as to separate the first checking member 36 from the first check valve seat 33 by the actuating member 82 through the piston 77 and the piston rod 78. Under this condition, the vacuum suction is carried out through the gas charging mouthpiece 17 connected to the gas outlet 5 of the outlet nozzle 22. Thereupon, the residual gas within the gas cylinder I is sucked outside through the gas inlet 4, an inside of the first check valve seat 33, the first check valve inlet passage 46, the stop valve chamber 25, the outlet passage 9 and the gas outlet 5 in order. Incidentally, prior to the vacuum sucking, it is preferable to actuate also the second check valve 12 so as to be opened by the forcible valve opening means 18. Additionally, during the vacuum suction, the actuation member 82 may be detached from the communication port 79. That is, the piston 77 is pushed to the valve opening side on the right side by a differential pressure between an atmospheric pressure on the side of the communication port 79 and a negative pressure on the side of the inlet- passage 8 and held in the valve opened posture by a friction force of an 0-ring 84. Incidentally, in order to strongly hold the actuation member 82 in the valve opened posture, a suitable holding member (not illustrated) may be disposed between the actuation member 82 and the valve casing 3. Fig. 11 shows the eighth embodiment and shows such a valve assembly as obtained by adding another forcible valve opening means 68 to the valve assembly of Fig. 4. In this case, the stop valve chamber 25 and the handle 28 are disposed behind the valve casing 3, and the cylinder bore 78 and the communication port 79 of another forcible valve opening means 68 are formed at a midway height portion of the valve casing 3. Incidentally, the cylinder bore 76 and the stop valve chamber 25 are communicated with each other through a valve seat port 86. Fig. 12 shows the ninth embodiment and shows such a valve assembly as obtained by adding another forcible valve opening means 68 to the valve assembly of Fig. I. Fig. 12(a) is a vertical sectional view and Fig. 12(b) is a sectional view taken along the B - B line in Fig. 12(a). In this case, the outlet nozzle 22 is formed in a back portion of the valve casing 3, and the cylinder bore 76 and the communication port 79 of another forcible valve opening means 68 are formed at a midway height portion of the front section of the valve casing 3. Incidentally, the cylinder bore 76 and the stop valve chamber 25 are communicated with each other through a groove 88. The outlet passage 9 within the outlet nozzle 22 is communicated with the stop valve chamber 25 through a port 89, and the second check valve (not illustrated) similar to that of Fig. 1 is mounted to the outlet passage 9. Incidentally, above-mentioned forcible valve opening means 68 is applicable to the valve assembly of the sixth embodiment (refer to Figs. 7 and 8) and so on. Figs. 13 and 14 are system diagrams which illustrate several variations by reference to Fig. 2. As shown in the system diagram of Fig. 13, the stop valve 7 and a pressure reducing valve 62 are arranged in that order between the gas inlet 4 and the gas outlet 5, the gas charging passage 10 are disposed in parallel to these stop valve 7 and the pressure reducing valve 62, and the first check valve 11 is mounted to the gas charging passage 10. The first check valve 11 is constituted by two check valves 11a, 11b connected to each other in series. A passage portion between these check valves 11a, 11b and a passage portion between the stop valve 7 and the pressure reducing valve 62 are connected to each other by a branch passage 73. The second check valve 12 for holding the residual pressure is disposed between the gas outlet 5 and the check valve 11b as well as the pressure reducing valve 62. The gas flow from the second check valve 12 to the pressure reducing valve 62 is blocked by a third check valve 63. The valve opening means 18 for forcibly opening the second check valve 12 is arranged in the gas charging mouthpiece 17 to be connected to the gas outlet 5. The valve opening means 68 for forcibly opening the other check valve 11b is arranged in the valve casing 3. A filter 66 for the valve assembly is arranged between the gas inlet 4 and an inlet of the stop valve 7, and a primary filter 67 for the pressure reducing valve is arranged on the inlet side of the pressure reducing valve 62. The primary safety valve 15 is arranged in the relief passage 14 branched out from the inlet passage 8 of the stop valve 7. A safety valve 65 on the reduced pressure outlet side is arranged between the pressure reducing valve 62 and the third check valve 63. Further, a gas inducing passage 70 of a secondary safety valve 69 is communicated with the gas outlet 5 and has an opening and closing portion P arranged therein. This opening and closing portion P is adapted to be closed by an actuating portion 71 formed in the forcible valve opening means 18 of the gas charging mouthpiece 17. The valve assembly 2 is used as follows. Incidentally, the gas cylinder 1 is charged with the high-pressure gas whose pressure is about 300 kgf/cm 2 which is two times a conventional charge pressure (about 150 kgf/cm 2 ). When the stop valve 7 is opened at the time of taking out of the gas. the high-pressure gas within the gas cylinder 1 is reduced to a predetermined pressure by the pressure reducing valve 62. After that, the gas can be taken out from the gas outlet 5 through the third check valve 63 and the second check valve 12 in order. During this taking-out of the gas, even when the pressure of the gas outlet 5 is abnormally increased by a gas leakage from the check valve lib which might be caused by intrusion of foreign material and so on, the abnormal pressure is released from the secondary safety valve 69. Further, even when the pressure of the gas outlet 5 is abnormally increased by such reasons as intrusion of foreign material into the pressure reducing valve 62 and so on, the abnormal pressure is released from the secondary safety valve 69 or the safety valve 65 on the reduced pressure outlet side. Incidentally, when a relief capacity of the secondary safety valve 69 is set to a sufficient value, the safety valve 65 on the reduced pressure outlet side may be omitted. During the taking-out of the gas, when the reversely flowing gas enters the gas outlet 5 by any reason, the reverse flow is blocked by the second check valve 12 to prevent the interior of the gas cylinder 1 from being contaminated by the reversely flowing gas. When the residual pressure within the gas cylinder 1 is decreased to a predetermined pressure by repetition of the gas taking-out, the third check valve 63 is automatically closed by a spring (herein, not illustrated) as well as also the second check valve 12 is automatically closed by a spring (herein, not illustrated). Thereby, further gas taking-out is prevented, so that the residual pressure within the gas cylinder 1 is maintained at the predetermined pressure. As a result, even when the stop valve 7 is kept open by mistake, it can be prevented that the atmosphere enters the vacant gas cylinder 1. When the high-pressure gas is charged into the vacant gas cylinder 1, firstly the gas charging mouthpiece 17 is connected to the gas outlet 5. Thereupon, the second check valve 12 is opened by a manual operation (or a pressure of the charge gas) through the forcible valve opening means 18 mounted to the mouthpiece 17. Simultaneously with the connection of the mouthpiece 17, an opening and closing portion P of a gas inducing passage 70 of the secondary safety valve 69 is closed by an actuating portion 71 formed in the mouthpiece 17. Subsequently, the high-pressure charge gas is supplied from the gas charging mouthpiece 17 under the closed condition of the stop valve 7. Thereupon, the charge gas passes from the gas outlet 5 through the second check valve 12 and the first check valves 11b, 11a in order and then the gas cylinder 1 is charged with the gas through the gas inlet 4. By the way, at the time of gas charging, while the stop valve 7 is opened, the gas cylinder 1 is charged with the gas through the above-mentioned route and also through the branch passage 73 and the stop valve 7 in order. At the time of this gas charging, since the opening an closing portion P is in the closed state, the high-pressure charge gas supplied to the gas outlet 5 doesn't enter the secondary safety valve 69. Therefore, the blowing-out of the charge gas from the secondary safety valve 69 can be prevented. When the vacuum suction for the gas cylinder 1 is carried out prior to the gas charging, the second check valve 12 and the stop valve 7 are to be opened and the other first check valve 11b is to be opened by the forcible valve opening means 68. Incidentally, when the gas within the gas cylinder 1 is taken out in the high-pressure state, the check valve 11b is opened by the forcible valve opening means 68 and the stop valve 7 is opened. Thereupon, the high-pressure gas within the gas cylinder 1 is taken out from the gas outlet 5 through the stop valve 7, the check valve 11b and the second check valve 12. In this first variant example, since the first check valve 11 comprises the two check valves 11a, 11b connected to each other in series, the gas within the interior space A of the gas cylinder 1 can be prevented more reliably from leaking to the gas outlet 5 through the gas charging passage 10 while being stored within the gas cylinder 1 with the stop valve 7 closed. A second variant may be obtained by simplifying the first variant (Figure 13) as shown in Fig. 14. That is, only one first check valve 11 is arranged in the gas charging passage 10; other features and operations are the same as those in the first variant example. Incidentally, when the vacuum suction for the gas cylinder 1 is carried out prior to the gas charging, the first check valve 11 may be opened by another forcible valve opening means 68. When the gas within the gas cylinder 1 is taken out in the high-pressure state, the first check valve 11 is opened by the forcible valve opening means 68 to take out the high-pressure gas within the gas cylinder 1 from the gas outlet 5 through the first check valve 11 and the second check valve 12.

Claims: A valve assembly for a gas cylinder (1), comprising a stop valve (7) arranged between a gas inlet (4) and a gas outlet (5) within a valve casing (3), the gas outlet being suitable for attaching a gas charging mouthpiece (17), a gas charging passage (10) arranged in parallel to the stop valve (7) for communicating the gas outlet with an interior space (A) of the gas cylinder (1), and at least one first check valve (11, 11a, 11b) arranged in the gas charging passage (10) for blocking flow from the interior space (A) to the gas outlet (5), characterised by a second check valve (12) for blocking flow from the gas outlet (5) to the stop valve (7) and the at least one first check valve (11, 11a, 11b). A valve assembly as set forth in claim 1 in which the gas inlet (4) communicates with the gas outlet (5) via an inlet passage (8) and an outlet passage (9) disposed on opposite sides of the stop valve (7), the stop valve comprising a stop valve seat (24), a stop valve chamber (25) and a closure member (26) inserted into the stop valve chamber (25) which is adapted to be opened and closed with respect to the stop valve seat (24) by an opening and closing means (29). A valve assembly as set forth in claim 2, wherein the first check valve (11) is arranged in parallel to the stop valve seat (24) between the stop valve chamber (25) and the inlet passage (8). A valve assembly as set forth in claim 2, wherein the first check valve (11) is arranged in parallel to the stop valve seat (24) between the outlet passage (9) and the inlet passage (8). A valve assembly as set forth in claim 2, wherein the gas charging passage (10) is arranged in parallel to the inlet passage (8) and the first check valve (11) is arranged in the end portion (10a) of the gas charging passage (10). A valve assembly as set forth in claim 2 or claim 3, wherein a boss portion (31) projects from a peripheral wall of the stop valve chamber (25) so that the first check valve (11) is mounted to the boss portion (31), a portion of the valve casing (3) swells out from the peripheral wall of the stop valve chamber (25) substantially in the opposite direction to the projecting direction of the boss portion (31) so that the outlet passage (9) is formed in the swell portion (3a), and the second check valve (12) is mounted at a midway portion of the outlet passage (9), whereas when a pressure of the interior space (A) of the gas cylinder (1) exceeds a predetermined value, the second check valve (12) is opened by that pressure against a checking spring (42) and when the pressure falls to the predetermined value, the second check valve (12) is closed automatically by the checking spring (42). A valve assembly as set forth in claim 1, wherein a pressure reducing valve (62) is arranged between the stop valve (7) and the gas outlet (5), and the first check valve (11) is arranged in parallel to the stop valve (7) and the pressure reducing valve (62). A valve assembly as set forth in any foregoing claim, wherein there is provided means (68) for forcibly opening the first check valve (11). A valve assembly as set forth in claim 8, wherein the valve opening means (68) comprises a cylinder bore (76) formed in series relative to a check valve chamber (34) and a check valve seat (33) of the first check valve (11) and a piston (77) hermetically inserted into the cylinder bore (76), and one end surface of the piston (77) is disposed to face a checking member (36) of the first check valve (11) and the other end surface of the piston (77) is disposed to face an outside space of the valve casing (3) through the cylinder bore (76).

Inventors: ARAI NORIAKI, DAICHO NORIO, HATORI TERUO, KAWAHARA MASAKATSU, YONEZAWA KEITARO, ARAI, NORIAKI, DAICHO, NORIO, HATORI, TERUO, KAWAHARA, MASAKATSU, YONEZAWA, KEITARO
Applicants: NERIKI KK, KABUSHIKI KAISHA NERIKI
Application year: 1995
Main classification: F16K1
IPC codes: F16K1, F17C13