Coiling assembly for iron and steel products

Abstract: Coiling assembly for iron and steel products, which cooperates with an element (16) to feed the rolled product and includes a stacking element (11) associated with a coaxial cylindrical drum (13) so as to define an annular channel (14) to contain, form and accumulate spirals (15), an annular plate (17) being included to support the spirals (15) being formed and having a first high position (17a) for the start of coiling in cooperation substantially with the element (16) feeding the rolled product, a plurality of intermediate positions defined along the annular channel (14) and a position (17b) for the end of coiling in cooperation with the bottom (18) of the annular channel (14), circumferential means (19a, 19b) to contain spirals (15) being included in cooperation at least with the upper part of the annular channel (14) and in cooperation at least with one of the sidewalls (20, 21) thereof (14) and extending radially within the annular channel (14) at least along a determined initial segment thereof (14).

Description: This invention concerns a coiling assembly for iron and steel products, as set forth in the main claim. To be more exact, the coiling assembly according to the invention is applied in a rolling plant to the coil-forming station positioned downstream of the rolling train. The invention is used advantageously, but not only, in connection with iron and steel products such as wire, wire rod or rod having a diameter between 8 and 50 mm. and with a very high speed of feed thereof. This invention enables the method of distributing the spirals in a stacking assembly to be perfected. The rolled products leaving the finishing train in conventional rolling plants normally undergo a preliminary cooling before being sent to the coiling station, in which there is a spiral-forming assembly which generally, but not only, has a substantially vertical axis. The spiral-forming assembly is formed as a cylindrical tubular element comprising an inner stacking element and an outer jacket to define an annular channel to contain, form and accumulate the spirals. The spiral-forming assembly is rotated about its own axis in the spiral-forming step and cooperates with a unit which feeds the rolled product to be coiled and which consists of a pre-curving means, an introducing tube or another analogous means. It is known that the formation of a coil may lead to damage to the spirals inasmuch as the spirals scrape against the containing sidewalls of the cylindrical tubular element both during the step of descent within the annular channel and in the step of re-ascent during the raising of the plate and discharge of the coil. This causes problems of abrasion of the sidewalls of the annular channel containing the spirals and also damage to the rolled material. Patent GB-A-2 048 327 discloses a method and apparatus for gathering open coils of ring shaped wire rod, continuously conveyed by a conveyor into a gathering tube. The already ring shaped wire rod are piled on a coil plate around a central fixed sail. A first motor is provided for elevating and lowering the coil plate and a second motor is provided to actuate four radial cams cooperating with four corresponding levers located at four radial positions around the gathering tub. By selectively actuating the four levers, the rings of the coil are symmetrically shifted around the central fixed and non rotatable sail, for the sole purpose to asymmetrically distribute the already formed coils around the fixed sail. The present applicants have designed and embodied this invention to overcome these shortcomings, and to obtain a coiling assembly able to improve the degree of compaction of the coil and to increase its yield and also to solve the problems of the scraping and damage of the material during coiling. This invention is set forth and characterised in the main claim, while the dependent claims describe variants of the idea of the main embodiment. The purpose of the invention is to embody an assembly to coil iron and steel products which is suitable to achieve a high coefficient of filling and therefore to obtain a compact, dense and stable coil. The invention is applied advantageously, even if not only, to iron and steel products such as wire, wire rod or rod having a diameter between 8 and 50 mm. and fed at a high speed. A further purpose of the invention is to reduce and even to eliminate the possibility of scraping of the descending spirals against the sidewalls of the annular containing channel. The coiling assembly according to the invention includes a stacking element with a coiling axis generally, even if not only, vertical or almost vertical, the stacking element being associated with an outer cylindrical shell and cooperating with an annular base plate. This coiling assembly cooperates with an assembly which feeds the product to be coiled and which consists of an introducing tube, a pre-curving means or an analogous feeding means. According to one embodiment of the invention the feeding element during working is caused to oscillate from the outer diameter to the inner diameter of the annular channel in a manner advantageously synchronised with the variable speed of rotation of the coil-forming assembly for the purpose of distributing correctly and in an orderly manner the spirals over the whole surface of the annular plate. The feeding element can be of a type which can be elongated telescopically or of a stationary type. In the coiling assembly, at each start-up of the cycle the annular base plate is positioned in a first raised position in direct cooperation with the element feeding the product to be coiled. While the spirals are being formed to constitute a layer on the annular plate, the plate itself is lowered progressively at a speed correlated functionally with the speed of feed of the product and with the diameter thereof. The movement of descent is actuated in a controlled manner at each formation of a layer; the lowering advantageously corresponds substantially to the nominal diameter of the product to be coiled; this has the effect that the distance between the surface on which the coils are deposited and the product-feeding element remains substantially constant with a very small value during the coiling cycle. This situation leads to the obtaining of a more compact and dense coil, at the same time improving the coefficient of filling and therefore the yield of the assembly and producing a finished product, namely a coil, of a better quality. According to other embodiments of the invention the movement of descent is continuous and is correlated with the diameter of the product during the coiling step. When the coiling cycle has been completed, the annular plate reaches its fully lowered position, whence it is then raised for the expulsion and discharge of the coil. According to the invention the alternating movement of the annular plate is obtained by means of a plurality of chains working with a synchronised actuation. According to a variant the chains are connected to each other mechanically by a transmission and are driven by a motor. According to another variant a motor reducer unit is included on the machine to obtain a slow descent of the annular plate during the coiling and a motor reducer unit is positioned outside the machine for the speedy raising of the plate during the step of expulsion of the formed coil. According to another variant the chains are of a type which can be bent in only one direction. According to yet a further variant the chains are driven by respective motors connected together electrically. The chains run within stationary guides positioned at the sides of the annular containing channel and have one of their ends firmly secured to the annular plate; the guides within which the chains run are advantageously of a replaceable type. According to the invention the chains are of a type which can operate by drawing or by thrusting so as to obtain the alternating movement of the annular plate. The means which drive the chains comprise at least one pinion associated with a drive shaft. According to a variant the chains cooperate with a transmission. According to the invention circumferential containing means are included substantially in cooperation with the upper part of the coiling assembly and with the circumferential sidewalls which define the annular channel containing the spirals. These circumferential containing means extend in a substantially radial direction in relation to one of the two sidewalls of the annular channel and at least for an upper initial determined segment of the annular channel and partly towards the inside of the channel, thus restricting the space usable for formation of the spirals. According to another embodiment circumferential containing means are included on both the sidewalls of the annular channel. These circumferential containing means may consist of independent means and may cooperate with the conformation of the first upper segment of the sidewalls defining the annular channel containing the spirals. The coil being progressively formed thus has the respective innermost and outermost spirals separated from the sidewalls of the annular channel containing the spirals. During the step of expulsion of the annular plate when the coil has been completed, the circumferential containing means are displaced further apart to enable the annular containing channel to be opened and the coil to be discharged. According to one embodiment of the invention this opening is obtained automatically in the first segment of the discharge travel of the annular plate. The attached figures are given as a non-restrictive example and show some preferred embodiments of the invention as follows:- Fig.1 shows a longitudinal section of a preferred form of embodiment of the coiling assembly according to the invention; Fig.2, 3 and 4 are diagrams of three steps of the coiling cycle and, in particular, the starting step of the cycle, the finishing step of the cycle and the step of expulsion of the coil respectively; Fig.5 shows a variant of Fig.1; Fig.6 shows a variant of Fig.5; Fig.7 is a diagram of a possible system for transmission of the motion of the coiling assembly according to the invention; Fig.8 shows diagrammatically the steps of displacement of the element that feeds the product to the coiling assembly. A coiling assembly 10 shown in the figures includes an inner stacking element 11 or coil-forming element, which has a diameter "d1" and a vertical coiling axis 12 and cooperates with an outer cylindrical drum 13 having a diameter "d2" so as to define an annular channel 14 for the containing, forming and progressive accumulation of spirals 15. The coiling assembly 10 cooperates with a feeding element 16 feeding the rolled product and consisting of an introducing tube, a pre-curving means or another element having the same purpose. According to the invention (see Fig.8) the feeding element 16 oscillates during its working between two limit positions 16a and 16b for cooperation alternately with an outer sidewall 21 and inner sidewall 20 respectively defining the annular channel 14, thus enabling a more correct and orderly arrangement of the spirals 15 to be achieved on the whole surface of an annular supporting plate 17. The speed of oscillation of the feeding element 16 is correlated with the speed at which the coiling assembly 10 rotates. Moreover, the feeding element 16 may have an unchangeable length or be able to be elongated telescopically. The coiling assembly 10 rotates about a rotation axis 12 and forms the spirals 15 progressively. According to the invention at the beginning of the cycle the annular plate 17, which supports the coil being formed, is located in a fully raised position in direct cooperation with the feeding element 16 (position 17a, Fig.2). When the formation of a first layer 115 of spirals 15 has been completed, the annular plate 17 is lowered with a controlled movement to enable a new layer to be formed. The value of that lowering advantageously corresponds substantially to the thickness of the rolled product, so that the distance between the feeding element 16 and the last formed layer 115 of spirals 15 remains substantially constant. This situation obviates the inclusion of a free space for falling of the single spirals 15 into the annular containing channel 14 and leads to the formation of a dense and compact coil and to the improvement of the coefficient of filling of the coiling assembly 10. The lowering of the annular plate 17 proceeds progressively downwards until reaching the bottom 18 corresponding to completion of the coil (position 17b, Fig.3). From this position the annular plate 17 is raised for discharge of the coil. According to the invention circumferential means 19 to contain and define the space usable for formation of the spirals 15 are included in cooperation with the upper part of the coiling assembly 10. In particular, circumferential means 19a are included in cooperation with the inner sidewall 20 and circumferential means 19b are included in cooperation with the outer sidewall 21 of the annular containing channel 14. In the case shown in Fig.1 the circumferential means 19a cooperate with the conformation of a first upper segment of blades 111 which define the inner sidewall 20 of the annular containing channel 14, whereas the circumferential means 19b consist of independent means. These circumferential means 19a and 19b are formed as blades or circular sectors, each of which covers a desired angle of the inner and outer circumferences which define the annular containing channel 14. These circumferential means 19a and 19b extend at least partly radially into the annular containing channel 14 at least in its first upper segment. These circumferential means 19a and 19b have the task of restricting laterally the coil being formed so that the respective innermost and outermost spirals 15 of the coil do not scrape against the sidewalls 20, 21 of the annular containing channel 14 during lowering of the annular plate 17. This situation prevents possible abrasions and scraping of the sidewalls 20, 21 and of the product being coiled. During the step of expulsion of the formed coil the circumferential means 19a and 19b are moved further apart inasmuch as otherwise they would contact the coil and prevent its discharge (Fig.4). The invention includes means to separate further apart the circumferential means 19a, 19b, the actuation thereof being advantageously governed automatically by the start of the expulsion step. According to the embodiment shown in Fig.1 these separation means comprise upper actuators 22, which cooperate with the outer circumferential means 19b by means of levers 23 with which the outer circumferential means 19b are equipped, and also comprise lower actuators 24 which act on levers 25 provided at the end of the blades 111. The upper 22 and lower 24 actuators cooperate with resilient travel adapter means 26 and 27 respectively, which not only restrict in a desired and adjustable manner the maximum field of the outward movement of the circumferential means 19a, 19b but also ensure the return thereof to a starting position. Sensors 28 are included in this case to govern automatically the actuation of the actuators 22, 24 in the expulsion step and are positioned at the bottom 18 of the coiling assembly 10 and detect the first upward movement of the angular plate 17 during the expulsion step. In another possible embodiment, sensors 29, shown in Fig.3, are included and detect contact between the spirals 15 of the upper end of the formed coil and the surface of the circumferential means 19a, 19b and actuate the actuators 22, 24 for the opening of the circumferential means 19a, 19b. In this case the system for vertical alternating movement of the annular plate 17 comprises a plurality of chains 30, four in this specific case, the front end 30a of each of which is firmly secured to the annular plate 17. These four chains 30 are distributed symmetrically about the circumference of the annular plate 17; in this case the chains 30 are connected mechanically together by a transmission 32, which comprises shafts, gears and toothed wheels and is driven by a motor 23 advantageously of a hydraulic or electrical type. The toothed wheels may be replaced or integrated with universal couplings or other analogous elements for the transmission of motion. Each chain 30 is associated with a relative pinion 35, which is moved by a drive shaft 34. In the embodiment of Fig.7 the system for vertical movement of the annular plate 17 includes a first motor reducer unit 33 which is positioned on the machine and has the purpose of carrying out slow lowering of the plate during the coiling step, and also includes a second motor reducer unit 31 positioned outside the machine. The second motor reducer unit 31 positioned outside the machine is associated with an automatic disengagement system and has the purpose, upon completion of formation of the coil and with the coiling machine halted, of raising the annular plate 17 swiftly for quick expulsion of the completed coil. The chains 30 run within stationary guides 37 positioned parallel to each other at one side and the other side of the annular channel 14. According to the variant shown in Fig.6 the chains 30 cooperate with a transmission wheel 36 and have their rear end 30b secured to a counterweight 38 or another equivalent balancing system.

Claims: A coiling assembly for iron and steel rolled products, comprising a feeding element (16) to feed the rolled product, an inner stacking element (11) coaxially associated with an outer cylindrical drum (13) so as to define an annular channel (14) to contain, form and accumulate a plurality of spirals (15) of said rolled product, an annular plate (17) to support said plurality of spirals (15) and axially movable between a first high position (17a) for the start of coiling of said rolled product in cooperation substantially with said feeding element (16) and a second lower position (17b) for the end of coiling of said rolled product in cooperation with the bottom (18) of said annular channel (14), said annular plate (17) being raised towards said first high position (17a) in the step of discharge of the formed coil, said assembly being characterised in that means are provided for rotating said inner stacking element (11) and said outer cylindrical drum (13) about a rotational axis (12), means are provided for oscillating said feeding element (16) between two radial limit positions defined by the sidewalls (20, 21) of said annular channel (14), circumferential means (19a, 19b) are provided for containing and defining the space usable for the formation of said plurality of spirals (15), said circumferential means (19a, 19b) cooperating with at least the upper part of said annular channel (14) and with at least one of said sidewalls (20, 21) and extending radially within said annular channel (14) at least along a determined initial segment thereof (14). Assembly as in Claim 1, in which the circumferential means (19a, 19b) cooperate with the upper conformation of the sidewalls (20, 21) of the annular channel (14). Assembly as in Claim 1, in which the circumferential means (19a, 19b) consist of independent means. Assembly as in any claim hereinbefore, in which the circumferential means (19a, 19b) cooperate with actuator means (22, 24) performing outward separation of the circumferential means (19a, 19b) and governed functionally by the operations of expulsion of the coil. Assembly as in Claim 4, in which the actuator means (22, 24) performing outward separation are associated with resilient travel-limiting contrast means (26, 27). Assembly as in any claim hereinbefore, in which the annular plate (17) is associated with vertical displacement chains (30) which are actuated in synchronisation and can run within stationary guides (37) positioned at the sides of the annular channel (14). Assembly as in Claim 6, in which the chains (30) are distributed symmetrically in cooperation with the circumference of the annular plate (17). Assembly as in Claim 6 or 7, in which the chains (30) are connected together mechanically by a transmission (32) associated with motor means. Assembly as in Claim 6 or 7 inclusive, in which the chains (30) cooperate with respective motor means connected together electrically. Assembly as in Claim 8 or 9, in which the motor means comprise at least one first motor reducer unit (33) positioned on the machine for the slow displacement of the annular plate (17) in descent during the coiling step and at least one second motor reducer unit (31) positioned apart from the machine for the speedy displacement of the annular plate (17) in the step of expulsion of the formed coil. Assembly as in any claim hereinbefore, in which the chains (30) work to draw and to thrust the annular plate (17) and are of a type which can be bent in only one direction. Assembly as in any claim hereinbefore, in which the chains (30) cooperate with transmission means (36) associated with balancing systems (38). Assembly as in any claim hereinbefore, in which the feeding element (16) has a first limit position (16a) for cooperation with the outer sidewall (21) of the annular channel (14) and a second limit position (16b) for cooperation with the inner sidewall (20) of the annular channel (14). Assembly as in Claim 13, in which the speed of oscillation of the feeding element (16) is correlated functionally with the speed of rotation of the coiling assembly (10). Assembly as in any claim hereinbefore, in which the feeding element (16) is of a telescopic type with a variable length.

Inventors: BORDIGNON GIUSEPPE, DANIELSON KURT LENNART, LAVARONI GIORGIO, TOMAT FERRUCIO, BORDIGNON, GIUSEPPE, DANIELSON, KURT LENNART, LAVARONI, GIORGIO, TOMAT, FERRUCIO
Applicants: DANIELI OFF MECC, DANIELI & C. OFFICINE MECCANICHE S.P.A.
Application year: 1995
Main classification: B21C47
IPC codes: B21C47