Differential gear

Abstract: This invention intends to provide a smaller sized and low priced differential gear of a comparatively simple structure wherefrom reliable revolution difference restricting effects can be obtained. Namely, when a casing and a retainer are rotated around their axis, such torque is transmit to the groove of each rotary member via the rolling elements and the pair of rotary members rotate together with the casing. When a revolution difference occurs between said pair of rotary members, rolling elements retained in the guide slots of said retainer rolls along the grooves of said pair of rotary members to make reciprocal movement within the range of said guide slots. At this time, when a force which causes revolution difference between said pair of rotary members is applied from the side of only one of said pair of rotary members, since the rolling elements which come to the following side when revolution difference is occurring work to let trail the groove which comes to the leading side when revolution difference is occurring to their own movements, the reaction force occurring here works as a resistance to restrict the revolution difference between said pair of rotary members. This invention can therefore provide reliable torque-sensitive revolution difference restricting effects without need for addition of a special mechanism to obtain the revolution difference restricting effect.

Description: The invention relates to a differential gear according to the preamble of claim 1 and 5, respectively. The DE-C 391 583 discloses a differential gear having a pair of coaxially positioned rotary members facing each other in the axial direction, a casing to house said rotary members, multiple number of rolling elements inserted between the two surfaces facing each other in the axial direction of said pair of rotary members, and a retainer which works to retain said rolling elements in positions between said two rotary members, said retainer being provided with multiple number of guide slots with their longitudes being directly radially, forming through openings, in the axial direction of said rotary members through all the thickness of said retainer for free rolling of said rolling elements, said rotary members being provided with grooves, which engage with said rolling elements, on their surfaces facing each other in the axial direction in continuation in the peripheral direction and said grooves being so designed that, when revolution difference occurs between said two rotary members, said rolling elements make reciprocal movement along said guide slots. A differential gear of a vehicle is a mechanism permitting revolution difference between the left-hand and right-hand driving wheels or between the front and rear driving wheels for four-wheel drive vehicles and it is a gear train consisting of a pinion gear being engaged between a pair of bevel gears connecting to the output shaft and when a torque is transmit to the pinion gear shaft from outside, said pinion gear starts autorotation when revolution difference occurs thus permitting one output shaft to revolve faster than the other. Nevertheless, when one of the driving wheels only enters a surface area where the friction factor is extraordinarily small, such as on the snowy ground or sandy surface, said driving wheel only slips by the function of the differential gear losing the overall driving force and the vehicle more probably gets trapped at said spot. when a vehicle travels on a curve at a high speed, if the load on the inner wheel is substantially reduced by centrifugal force, the driving force to negotiate the curve at a high speed tends to be lost by idling of said inner wheel. To make up for such a drawback, some vehicles are being equipped with a revolution difference restricting mechanism such as of the clutch disk engaging type. However, with this mechanism, pre-pressure is usually being applied to the clutch discs to acquire necessary driving force even when one of the driving wheels is not catching the ground and, consequently, with this type, the two driving wheels become bound each other even during engine idling period when driving force is not being transmit from the engine or when a vehicle speed is being decelerated, thus making it difficult to make a combined application with a device demanding independence for revolution of respective wheels such as the anti-lock brake system. Also, recently, revolution-sensitive revolution difference restricting mechanisms using viscous coupling are being widely used. The viscous coupling is a kind of viscous clutch which transmits torque by means of the shear resistance of a viscous fluid (such as silicone oil). Therefore, with this type, smoother revolution difference restricting effect can be obtained corresponding to the extent of occurring revolution difference. However, since the viscous fluid provides initial resistance, binding between the two driving wheels becomes inevitable although not as prominent as with the case of the clutch disc engaging type. Being known as a differential gear capable to restrict the rotation difference during driving period only, with lesser restriction of respective driving wheels during engine idling period or when activating the brake, include the torque reacting type differential gear incorporating combinations of worm gears like the one having been disclosed by the Japanese Patent Laid-Open Publication No. 271926/1992. With this type, a pair of screw-shaped worms that can coaxially rotate independently are being engaged with multiple worm wheels with the axis of rotation perpendicular to that of said pair of worms and when the worms are driven to rotate, the worm wheels rotate smoothly, while if they are let driven from the worm wheel side, they resist to rotate. This property characteristic with worm gears is being made use of with the aforesaid type, thus providing revolution biasing effect or revolution difference restricting effect to meet the requirements. The revolution difference restricting mechanism of revolution sensitive type, being represented by ones using the viscous coupling, however, has a disadvantage to the effect that its torque transmissibility relies only on the viscosity of the fluid, when the viscosity of said fluid changes by variation in the temperature, the torque transmissibility itself changes making it difficult to acquire always stable revolution difference restricting effects. Another problem with this type is that time lag occurs between the occurrence of revolution difference and the implementation of revolution difference restriction, thereby making it difficult to instantly react to changes in the vehicle movements. While with the differential gears using worm gears, although the revolution difference restricting effect is stable with a differential gear using worm gears wherewith revolution difference restriction is being performed mechanically, its structure becomes complex because of its requirement for larger number of parts and extraordinarily high precision is necessary for machining and assembly of these parts and, moreover, the overall size of the mechanism becomes too large for its allowable torque level. To comply with these objects, the differential gear of the invention comprises the features of claim 1 and 5, respectively. This invention intends, in view of the aforesaid issues, to provide a differential gear of a simpler construction whereby more stable revolution difference restricting effects can be obtained. To achieve the purpose, the differential gear of this invention consists of a pair of rotary members positioned coaxially facing each other in the axial direction, a casing to house these rotary members, multiple rolling elements located in the space between the two rotary members facing each other in the axial direction and retainer that works to retain respective rolling elements in their positions between the two rotary members, said retainer being provided with multiple number of guide slots with their longitudes directed in the radial directions of said rotary members such guide slots opening through all the thickness of said retainer toward the axial direction of said rotary members to retain respective rolling elements allowing free movements, the axially facing surfaces of said pair of the rotary members being provided with grooves to engage to said multiple number of rolling elements in continuation in the peripheral direction and said grooves being so formed and positioned that when revolution difference occurs between the two rotary members, the multiple number of rolling elements make reciprocal movements inside said guide slots. With this structure, when the casing and the retainer rotate around the axis, the rotary force, or torque, can be transmit to the grooves of the two rotary members via the multiple number of rolling elements, thus allowing the pair of rotary members to rotate integrally with the casing. Now, when a revolution difference occurs between the two rotary members, respective rolling elements housed in respective guide slots of said retainer roll along the grooves provided in said rotary members to make reciprocating movement inside said guide slots. At this time, when force causing a revolution difference between the two rotary members is applied to one of the two rotary members, the rolling elements which come to the following-side when a revolution difference occurs work to let trail the groove which comes to the leading side when the revolution difference occurs to their own movements and the reaction force occurring at this time become a resistance to restrict the revolution difference occurring between the two rotary members. In said case, the magnitude of the reaction force occurring between the grooves and rolling elements is being determined by the degree of the contact angle between the grooves and the rolling elements. Consequently, with the differential gear of this invention, addition of a special mechanism to obtain the revolution difference restricting effect is not necessary and stable torque-sensitive revolution difference restricting effects can be obtained thus making it possible to provide an extraordinarily small sized and low priced differential gear of unprecedented advantages. Also, with the differential gear of this invention, since the revolution difference restricting effect settings can be optionally selected, wide range of applications can be expected. BRIEF DESCRIPTIONS OF THE DRAWINGS Fig. 1 is a side sectional view of the differential gear of the first exemplary embodiment of this invention. Fig. 2 shows the cross-section A-A of the drawing in Fig. 1. Fig. 3 is a perspective exploded view of the differential gear. Fig. 4 is an explanatory drawing indicating the movement in the differential gear. Fig. 5 is an explanatory drawing indicating the movement in the differential gear. Fig. 6 is an explanatory drawing indicating the movement in the differential gear. Fig. 7 is an explanatory drawing indicating the reactions occurring in the differential gear. Fig. 8 is an explanatory drawing indicating the reactions occurring in the differential gear. Fig. 9 is an explanatory drawing indicating the reactions occurring in the differential gear. Fig. 10 is an explanatory drawing indicating the reactions occurring in the differential gear. Fig. 11 is a front view of the disc plate of the second exemplary embodiment of this invention. Fig. 12 is an enlarged view of the grooves. Fig. 13 is an explanatory exploded view of the grooves on a plane surface. Fig. 14 is a front view of the disc plate of the third exemplary embodiment of this invention. Fig. 15 is a front view of a disc plate with some other combination of grooves. Fig. 16 is an exploded perspective view of the important section of the differential gear. Fig. 17 is an exploded perspective view of the important section of the differential gear of the fourth exemplary embodiment of this invention. DESCRIPTIONS OF THE PREFERRED EMBODIMENTS Referring more particularly to the exemplary embodiment of this invention, Fig. 1 through Fig. 10 show the first exemplary embodiment, Fig. 1 being a side sectional view of the differential gear of the first exemplary embodiment, Fig. 2 showing cross-section A-A of the drawing in Fig. 1 and Fig. 3 being an exploded perspective view of said differential gear. Said differential gear consists of a gear case 1, a gear case cover 2 closing one end of said gear case 1, a pair of disc plates 3 (referred to as rotary members in the claims) coaxially facing each other, a center plate 4 (referred to as retainer in the claims) located between the two disc plates 3 and multiple number of balls being sustained for free rolling by the center plate 4, said disc plates 3 constituting side rotary members, said center plate 4 constituting a retainer structure to hold said rolling elements and said balls constituting the rolling elements. Said gear case 1 is of a cylindrical construction with its one end opened and with a bearing la supporting one of the disc plates 3 installed at its center. Around the periphery of the gear case 1, flange 1b is provided wherein multiple number of holes 1c for bolting are opened. Also, groove 1d is provided inside the gear case 1, which works to fasten the center plate 4. Said gear case cover 2 is of a disc shape being provided with, at its center, a bearing 2a to support one of said disc plates 3. Around the periphery of said gear case cover 2, flange 2b is provided wherein multiple number of holes 2c for bolting are opened. It means that the gear case cover 2 is being attached to said gear case 1 by bolts 2d clamping said flanges 1b and 2b together. Facing surfaces of the respective disc plates 3 are being flatly formed and the other side of each disc plate 3 is being formed into a coupler structure for connection with the wheel side drive shaft 6. On the mutually facing surfaces of said disc plates 3, a groove 3b is formed, in each surface, by which said multiple number of balls 5 are being sustained for free rolling and each groove is being formed in continuation along the peripheral direction. As shown in Fig. 2, each groove 3b consists of the first guide zones 3b-1 along which the balls 5 can move from inside toward outside in the radial direction and the second guide zones 3b-2 along which said balls 5 can move from outside toward inside in the radial direction in an alternate continuation and, with one of the pair of disc plates 3, said first guide zone 3b-1 is formed with a longer distance in the peripheral direction than said second zone 3b-2, while with the other disc plate 3, said second guide zone 3b-2 is formed with a longer distance in the peripheral direction than said first zone 3b-1. Namely, on the opposing surfaces of respective disc plates 3, when the points wherefrom the ball movement direction is being changed of the two facing grooves 3b overlaps (at the outside ends in case of Fig. 4), the other ends of the points are being dislocated in the peripheral direction (at the inside ends in case of Fig. 4). Also, a thrust washer 3c each is being inserted between one of said disc plates 3 and the gear case 1 and between the other disc plate 3 and the gear case cover 2. Both surfaces of the center plate 4 are formed to flat planes and said center plate is being attached inside the gear case by the pins 4b which engage with grooves 4a provided on the periphery of said center plate 4 and mating grooves 1d formed inside the gear case 1. In said center plate 4, 8 slots 4c are opened in equal intervals in the peripheral direction which work to house said balls 5, respectively, for free rolling, the longitude of said slots 4c being directed radially, forming through openings in the axial direction. Namely, said slots 4c constitute the guide space. Each ball 5 is housed in each slot 4c formed in said center plate 4 and contacting each groove 3b provided in each disc plate. With a differential gear of the aforementioned structure, a ring gear (being omitted from the drawing) which works to transmit the drive force being output from the engine is connected to the flange 1b of the gear case 1 and the whole mechanism rotates around the axis of said gear case 1. It means that, when a drive force is transmit to said gear case 1, the center plate 4 integrally rotates together with said gear case 1 and this torque is then transferred to the grooves 3b of respective disc plates 3 via the balls 5 which then is transmit to the left-hand and right-hand drive shafts 6 being connected to respective disc plates 3. Explanations shall hereafter be made on the movements in said differential gear in case revolution difference is not occurring between respective drive shafts 6, in case revolution difference is occurring between respective drive shafts 6 and in case revolution of one of the two drive shafts 6 is under a slippery environment. First, in case revolution difference is not occurring between respective drive shafts 6 such as when a vehicle is travelling straight on a road surface with a sufficient friction factor, revolution difference does not occur between respective disc plate 3 and the balls 5 do not roll around and said disc plates 3 rotate integrally together with the center plate 4. Next, in case revolution difference is occurring between respective drive shafts 6 while torque of the drive force is being transmit to respective drive wheels such as when a vehicle is making a turn on a road surface with a sufficient friction factor, revolution difference between respective drive shafts 6 is being provided by the following movements and performances. That is, when respective disc plates 3 start to make relative-rotation between themselves in the opposing directions to compensate for the revolution difference between respective drive shafts 6, the ball 5 housed in each slot 4 rolls along the grooves 3b in respective disc plates 3 to make a reciprocating movement inside each slot 4c. Namely, a ball 5 having been resting at an outside end in the radial direction of the groove start to move inward in the radial direction along the first guide zone 3b-1 of respective grooves and, after it arrives at the inward end position before changing its direction, the ball starts to move toward outside in the radial direction along the second guide zone 3b-2 of respective grooves 3b. At this time, as shown in Fig. 4, although a half of all the balls or every other balls reach the direction changing points at the outside end points with respective grooves 3b, the direction changing points of a groove 3b meet those of the opposing groove at the inside end or outside end, the corresponding positions at the other outside or inside end of the two grooves being so designed to deviate each other, half of the balls cannot reach the direction changing point at the inside end, for example. In other words, if all the balls come to the direction changing points of respective grooves 3b, power cannot be transmit via the balls 5 and the grooves 3b and, therefore, it is necessary to so arrange that all the balls 5 may not come to the direction changing points of respective grooves 3b at the same time. Then, in case revolution of one of the drive shafts 6 only is under a slippery environment such as when one of the drive wheels fails to catch the road surface with sufficient friction, revolution difference between respective drive shafts is limited by the following movements and performances. Namely, when revolution difference between respective disc plates 3 is occurring from even force, respective grooves 3b can let balls 5 roll along smoothly. While, when one of the two disc plates 3 only is being turned from its drive shaft 6 side, its groove 3b only of the facing two grooves acts to roll the balls 5 around and reaction force occurs at the contact planes between groove 3b and balls 5. This reaction resists to trailing of the other disc plate 3 to the one of the two mentioned above thus restricting the revolution difference between the two drive shafts. Referring to the principle of said revolution difference restricting effect using Fig. 7 and Fig. 8, Fig. 7 represents a status when a ball 5 and the groove 3b being viewed from the axial direction of a differential gear and, as shown in Fig. 7, torque A of the main shaft is being applied to the center of said ball 5. Here: At this time, a force C perpendicular to the contact surface with said ball 5 occurs with the groove 3b and its components are A' which is parallel with the torque A and B which is perpendicular to A'. Since C is perpendicular to the contact surface with said ball 5, it coincides with a line segment passing the center of said ball 5 and, assuming the angle produced between A' and C as α, the magnitude of C becomes: C = A' x 1/cos α As shown in Fig. 8, when said ball 5 and groove 3b are seen from the direction of Z of Fig. 7, the actual reaction force working perpendicular to the contact surface between said groove 3b and said ball 5 is D and its components are E which is parallel to the axial direction of the gear case 1 and said C which is perpendicular to E. Since said ball 5 rolls along in a diagonal contact with said groove 3b, C and E work as a force occurring from rolling friction and sliding friction but E is being called a thrust force in particular. Since D is perpendicular to the contact surface with said ball 5, it coincides with the line segment passing the center of said ball 5 and assuming the angle being produced by D and C as β , the magnitude of the bearing pressure D becomes: D = C x 1/cos β Also, the magnitude of the thrust force E can be indicated as: E = C x tan β Using the above equations (1), (2) and (3), the reaction force D can be calculated by: D = A x 1/cos α x 1/cos β According to the equations (1) and (2), one of the components C can be calculated by: C = A x 1/cos α According to the equations (1), (2) and (4), the other component, or the thrust force E, can be obtained by: E = A x 1/cos α x tan β Namely, the reaction force D can be divided to components C and E and these components work as rolling friction and sliding friction and, at the same time, each thrust washer 3c is being pressed toward the axial direction by the thrust force E which then produces sliding friction to the main shaft revolution thus providing a revolution difference restricting effect. At this time, by setting the contact angles α and β between said ball 5 and said groove 3b optionally, required revolution difference restricting effect can be obtained. Meanwhile, it is also possible to optionally adjust the degree of the revolution difference restricting effect by the thrust force E by use of some other inclusion than said thrust washer 3c, such as a bearing. The rolling friction occurring when said ball 5 rolls along said groove 3b or the sliding friction occurring when said ball 5 rolls along said groove 3b in diagonal contact also constitute a factor of said revolution difference restricting effect. By the way, as shown in Fig. 9, since the distance between said ball 5 and the main shaft S (the axis of the gear case 1) changes when said ball 5 moves inside each slot 3b being guided by said groove 3b, the torque A of said main spindle S being applied to the contact surface between said ball 5 and said groove 3b changes. Consequently, by letting the contact angles α or β continuously change depending on the contact point between said ball 5 and said groove 3b pursuant to variation of the torque A to maintain said friction force C and thrust force E constant, the revolution difference restricting effect can always be maintained to a constant level at which rotary position said disc plates 3 may be. First, when changing the contact angle α, assuming the distance between said ball 5 and said main shaft S as L1 and L2, since the transmitted torque T is always constant, the torque A1 and A2 applied to said ball 5 at its respective positions can be indicated as: A1 = T/L1 A2 = T/L2 Consequently, assuming the contact angle at respective positions as α 1 and α 2 and using the equations (6) and (8): C = T/L1 x 1/cos α 1 = T/L2 x 1/cos α 2 Also, using the equation (7): E = T/L1 x 1/cos α 1 x tan β = T/L2 x 1/cos α 2 x tan β Therefore, the contact angles α 1 and α 2 should be set to satisfy the above equation. Then, when changing the contact angle β, assuming the contact angle at respective positions as β 1 and β 2, using the above equations (6) and (8): C = T/L1 x 1/cos α = T/L2 x 1/cos α Also, using the equation (7): E = T/L1 x 1/cos α x tan β 1 = T/L2 x 1/cos α x tan β 2 The contact angles β 1 and β 2 should therefore be set to satisfy the above equation. Meanwhile, at this time, although the equation (11) cannot be used to find the condition to maintain the friction force C constant since α is constant, as the magnitude of the friction force C is far less influencing than the thrust force E, the revolution difference restricting effect can be maintained almost constant if the thrust force E is constant. Meanwhile, the contact positions of a certain ball 5 with respective grooves 3b lean toward outside with one of the two grooves 3b and lean toward inside with the other groove 3b, as shown in Fig. 10. Consequently, since the distance Lo and distance Li from the contact surface between said ball 5 and respective grooves 3b and the main shaft S differs even with a single ball 5, the thrust force E occurring at respective groove (3b) side also differs. Therefore, by setting the contact angles β o and β i of the ball with respective grooves 3b so that the thrust force E can be maintained constant, pursuant to respective distances Lo and Li, the revolution difference restricting effect toward respective disc plates 3 can be maintained constant. Like aforementioned, the differential gear of this exemplary embodiment can provide torque sensitive revolution difference restricting effects of reliable performances using a simpler structure and in smaller dimensions since the revolution difference is being restricted by the reaction force (friction force) occurring from the contact surface between said ball 5 and said groove 3b, when a torque is applied from one of the two disc plates 3 only, by letting said ball 5 move reciprocally inside the slot 4c along the guidance of respective grooves 3b. Also, by setting the contact angles α and β between respective balls 5 and respective grooves 3b appropriately, a specific revolution difference restricting effect can also be obtained optionally. Referring to another exemplary embodiment of this invention, Fig. 11 through Fig. 13 show the second exemplary embodiment of this invention which differs from the aforementioned first exemplary embodiment in the shape of the groove. In these drawings, 10 stands for the disc plate, 10a does the groove and 11 does a ball. Said groove 10a consists of the first guide zone 10a-1 along which said ball 11 can move from inside toward outside in the radial direction, the second guide zone 10a-2 along which said ball 11 can move from outside toward inside in the radial direction and the third guide zone which works to sustain said ball 11 within a prescribed range in the radial direction (at a fixed position in the radial direction in case of this drawing) of said disc plate 10 in repetitions along the peripheral direction, the first guide zone 10a-1 and the second guide zone 10a-2 carrying equal contact angle formation with said ball 11. Also, with one of the two disc plates 10, the third guide zone 10a-3 is being located within the range of the first guide zone 10a-1, while with the other disc plate 10, said third guide zone 10a-3 is being located within the range of the second guide zone 10a-2. By this arrangement, when the pair of said disc plates 10 are placed face to face, similar to the case of the aforementioned first exemplary embodiment, when a set of direction changing points (from inward or from outward) of the pair of the disc plates 10 meet together, the other set of direction changing points of said two disc plates 10 deviates in position. Also, said groove 10a is so formed that the ball 11 makes a return trip in the radial direction when said disc plate 10 rotates by 90° in the angle of rotation which can be exploded on a plain surface as shown in Fig. 13. Although power transition does not occur between said ball 11 and said groove 10a at the radial direction changing points and within the third guide zone 10a-3, since the contact angle with said ball 11 is always equal within other ranges where power is being transmit, occurring thrust force also becomes constant. Namely, in Fig. 13, by forming the overall structure of said groove 10a so that when any ball 11 is at a position where power transition does not occur, some other ball 11 is always at a position where power transition is effective while satisfying: a ≦ a', b ≧ b', c ≦ c' and d = d', always constant thrust force can be obtained wherever angle of rotation the disc plate 10 may be at. Also, since it is so designed that the contact angle with said ball 11 remains equal within the first guide zone 10a-1 and the second guide zone 10a-2, the cross-sectional shape of said groove 10a a can stay equal through the periphery thus making the machining process simpler. Referring to some other exemplary embodiment of this invention, Fig. 14 through Fig. 16 shows the third exemplary embodiment, Fig. 14 and Fig. 15 being front views of the disc plate and Fig. 16 being exploded perspective view of the important section of the differential gear of the third exemplary embodiment. In these drawings, 20 stands for the center plate , 21 stands for one of the two disc plates, 22 stands for the other disc plate and 23 stands for the ball and difference from. the aforementioned first exemplary embodiment is that the shape of the groove 21a and that of the groove 22a being provided in respective disc plates 21 and 22 are prominently different. The groove 21a provided in one of the two disc plates 21 being indicated by continuous lines in Fig. 14 consists of the first guide zone 21a-1 along which said ball 23 can move from inside toward outside in the radial direction of said disc plate 21 and the second guide zone 21a-2 along which said ball 23 can move from outside toward inside in the radial direction of said disc plate 21, in repetitions in the peripheral direction, respective guide zones 21a-1 and 21a-2 carrying equal contact angle with said ball 23. Namely, 21a-1 and 21a-2 are being made symmetrical each other, different from the aforementioned first and the second exemplary embodiments, and in one of the two disc plates 21, four each of the first guide zones 21a-1 and the second guide zones 21a-2 are being formed alternately. Also, the groove 22a provided in the other disc plate 22 being indicated by broken lines in Fig. 14 consists of, similar to said disc plate 21, three each of the first guide zone 22a-1 and the second guide zone 22a-2 being formed symmetrically each other. The center plate 20 is provided with total seven slots 20a and the number of balls 23 is also seven. When the number of guide zones is difference between said groove 21a and said groove 22a, since the number of ball direction changing points is different between the two, said disc plate 21 and said disc plate 22 rotates at different revolution and the ratio between the two different revolutions equals to the inverse of the number of the guide zones. Namely, in case of this exemplary embodiment, said ratio between one of the two disc plates 21 and the other disc plate 22 becomes 4 : 3. Consequently, the differential gear of this exemplary embodiment is for applications such as to the center differential gear of four-wheel drive vehicles where torque transmission under different fixed distribution ratios to respective drive shafts to the front wheels and the rear wheels, rather than for applications as the differential gear for installation between the left-hand and right-hand driving wheels like with the aforementioned first or second exemplary embodiments. Also, with this exemplary embodiment, by matching the total number of the first guide zones 21a-1 or the second guide zones 21a-2 in one of the two disc plates 21 and of the first guide zones 22a-1 or the second guide zones 22a-2 of the other disc plate 22 and the total number of balls 23, the torque transmission loss can be limited to the minimum. Namely, the number of the first or second guide zones of the disc plate 21 being four and that of the other disc plate 22 being three, the number of balls 23 becomes seven. Thus, existence of the duplication of the direction changing points of the groove 21a and the groove 22a where the ball 23 cannot transfer the driving force is always upto one point at any angle of rotation and at least six other balls 23 always remain at positions where they contact the grooves 21a and 22a in an inclined angle to the direction of action of the torque. Also, when a groove 21b consisting of total four first guide zones 21b-1 or second guide zones 21b-2 and a groove 22b consisting of total seven first guide zones 22b-1 or second guide zones 22b-2 are combined, the number of balls 23 and the number of slots 20b formed in the center plate 20 become eleven, respectively, as shown in Fig. 15. Meanwhile, when the numbers of the first or second guide zones of respective disc plates are mutually even numbers, the chance of occurrence of simultaneous duplication of the direction changing points becomes at upto 2 points. Referring further to some other exemplary embodiment of this invention, Fig. 17 shows the fourth exemplary embodiment which uses rollers, rather than balls, as the rolling element. In this drawing, 30 stands for the center plate, 31 stands for one of the two disc plates, 32 stands for the other disc plate and 33 stands for the roller. Namely, similar to the aforementioned exemplary embodiments, slots 30a are formed in the center plate 30 and in each slot 30a, each roller 33 is housed directing its rolling axis to the direction of the axis of rotation of the two disc plates 31 and 32. Also, in respective disc plates 31 and 32, grooves such as the groove 31a (since only one disc plate 31 is being facing this way in the drawing) are provided similar to the aforementioned other exemplary embodiments and said groove 31a is so formed to appropriately match the ends of said rollers 33. With this structure, force being applied to respective rollers 33 is always in the direction perpendicular to the axis of rotation of respective disc plates 31 and 32, reaction force in the direction of the axis of rotation, means thrust force, does not occur.

Claims: A differential gear consisting of, a pair of coaxially positioned rotary members (3;10;31,32) facing each other in the axial direction, a casing (1) to house said rotary members, multiple number of rolling elements (5;11;33) inserted between two surfaces facing each other in the axial direction of said pair of rotary members and a retainer (4;30) which works to retain said rolling elements in position between said two rotary members, said retainer being provided with multiple number of guide slots (4c;30a) with their longitudes being directed radially, forming through openings, in the axial direction of said rotary members, through all the thickness of said retainer for free rolling of said rolling elements, said rotary members being provided with grooves, which engage with said rolling elements, on their surfaces facing each other in the axial direction in continuation in the peripheral direction and said grooves being so designed that, when revolution difference occurs between said two rotary members, said rolling elements make reciprocal movement along said guide slots, characterized in that said grooves of said rotary members (3;10;31,32) consist of first guide zones (3b-1;10a-1) which work to move said rolling elements (5;11;33) from one side of said guide slots (4c) toward the other side thereof and second guide zones (3b-2;10a-2) which work to move said rolling elements (5) from said other side of said guide slots (4c;30a) toward the opposite side thereof in an alternate continuation in the peripheral direction, said first guide zones of one of said pair of rotary members being made longer than said second guide zones thereof and said second guide zones of the other rotary member being made longer than said first guide zones thereof. A differential gear according to claim 1, characterized in that the contact angle (α) between said grooves (3b) and said rolling elements (5) in the radial directions of said rotary members (3) being so determined that, even if the distances between the axis of respective rotary member (3) and respective rolling elements (5) change, the magnitude of the reaction force said grooves (3b) received from said rolling elements (5) remains always constant. A differential gear according to claim 1, characterized in that the contact angle (β) between said grooves (3b) and rolling elements (5) in the axial direction of said rotary members (3) being so determined that, even if the distances between the axis of respective rotary member (3) and respective rolling elements (5) change, the magnitude of the reaction force said grooves (3b) received from said rolling elements (5) remains always constant. A differential gear according to one of claims 1 to 3, characterized in that said grooves (10a) of said rotary members (10) additionally comprise third guide zones (10a-3) which work to keep said rolling elements (11) within prescribed range of said guide slots (4c) in an alternate continuation in the peripheral direction, being so designed that the degree of contacts with said rolling elements (11) within said first guide zones (10a-1) and within said second guide zones (10a-2) remains the same, while providing said third guide zones within the range of said first guide zones (10a-3) with one of said pair of rotary members (10) and providing, said third guide zones (10a-3) within the range of said second guide zones (10a-2) with the other rotary member (10) (Fig. 11 to 13). A differential gear consisting of, a pair of coaxially positioned rotary members (21,22) facing each other in the axial direction, a casing to house said rotary members (21,22), multiple number of rolling elements (23) inserted between two surfaces facing each other in the axial direction of said pair of rotary members (21,22) and a retainer (20) which works to retain said rolling elements (23) in position between said two rotary members, said retainer (20) being provided with multiple number of guide slots (20a) with their longitudes being directed radially, forming through openings, in the axial direction of said rotary members (21,22), through all the thickness of said retainer (20) for free rolling of said rolling elements (23), said rotary members (21,22) being provided with grooves (21a,22a), which engage with said rolling elements (23), on their surfaces facing each other in the axial direction in continuation in the peripheral direction and said grooves (21a,22a) being so designed that, when revolution difference occurs between said two rotary members (21,22), said rolling elements (23) make reciprocal movement along said guide slots (20a), characterized in that said grooves (21a,22a) of said rotary members (21,22) consist of first guide zones (21a-1,22a-1)) which work to move said rolling element (23) from one side of said guide slots (20a) toward the other side thereof and second guide zones (21a-2,22a-2) which work to move said rolling elements (23) from said other side of said guide slots (20a) toward the opposite side thereof in an alternate continuation in the peripheral direction, and that in said grooves (21a,22a) of said rotary members (21,22) the number of the first guide zones (21a-1) or second guide zones (21a-2) of one of said pair of rotary members (21) differs from the number of the first guide zones (22a-1) or second guide zones (22a-2) of the other rotary member (22) (Fig. 14 to 16).

Inventors: MIMURA KENJI, MIMURA, KENJI
Applicants: MIMURA KENJI, MIMURA, KENJI
Application year: 1995
Main classification: F16H48
IPC codes: F16H48