PROCESS FOR MANUFACTURING CYCLOSPORIN A BY HIGHLY PRODUCTIVE FUSANT STRAIN

Abstract: The present invention relates to a process for making a highly productive fusant of Tolypocladium inflatum, a producing strain of cyclosporin A with immunosuppressive property wherein the selection of the fusant KD461, designed to produce a large amount of cyclosporin A, was made available by the following steps of: developping amino acid-dependent mutant of Tolypocladium inflatum, wild strain isolated from soil, which induced by UV radiation: conjugating L-valine-dependent and L-leucine-dependent mutant to promote the demand and utility of L-valine and L-leucine, precursors of cyclosporin A, together with organic nitrogen-source. The fusant KD461 has following characteristics in comparison with wild strain: a) in a solid medium, slowly growing in a malt-yeast extract agar medium, b) darker as light grey color in colony, c) backside of colony with dark brown, d) in a liquid medium short and thick hyphae with many arthrospore.

Description: PROCESS FOR MANUFACTURING CYCLOSPORIN A BY HIGHLY PRODUCTIVE FUSANT STRAIN FIELD OF THE INVENTION The present invention relates to a microbial process for making a highly productive fusant of Tolypocladium Inflatum, a producer strain of cyclosporin A with immunosuppressive property and more particularly, to a method of producing cyclosporin A by submersed fermentation method comprising the steps of ; Based upon a wild strain Tolypocladium inflatum which produced a small amount of cyclosporin A, developing amino acid-dependent mutant strain induced by UV radiation ; conjugating other two amino acid-dependent mutants; making a highly productive fusant strain of cyclosporin A in paFallel with increasing demanding of amino acid and organic nitrogen-source ; and establishing the suitable condition and method of culture to these fusant to obtain the cyclosporin A by submersed fermentation method. DESCRIPTION OF THE P IOR ART In more detail, Tolypocladium inflatum Gams NRRL 8044, a producer strain of cyclosporin A, is fungus and cyclosporin A which this strain produces is cyclic peptide consisting of 11 amino acids and molecular weight is 1,201, molecular formula is C62H111N11O12, and there are 25 derivatives according to variation of amino acids. [Traber R. , HELVETICA ACTA, 70,13(1987)] Cyclosporin A, of which chemical name is Cyclo[{(E)-(2S, 3R,4R)-3-hydroxy-4-methyl-2-(methyl-amino)-6-octenoyl}-L-2-aminobutyryl-N -methyl-glycyl-N-methy1-L-1eucy1-L-valyl-N-methy1-L-1eucyl-L-alany1 -0-a1a nyl-N-methyl-L-leucyl-N-methyl-L-leucyl-N-methyl-L-valyl], is known to have antifungal, antiparasitic and anti inflammatory properties as well as a potent immunosuppressive property, and is important in the treatment of alograft rejection as well as autoimmune diseases[Borel 2 J.F. , Prog. Allergy 38, 9 (1986)]. In general, the productive capacity of a producing strain is very important in producing secondary metabolites by fermentation of icroorganisms. Sesquici llopsis rosariensis G.ARNOLD F605 with 3150 mg/L and Tolypocladium inflatum Wb6-5 with 1100 mg/L(U.S. Pat. No. 5,256,547, 1993) are known as the highest productive strains among known cyclosporin A-producing strains. The highly productive Cyclosporin A-forming strain among known strains has not been reported since cyclosporin A was for the first time isolated by A. Rueger et al. [Helv. Chem. Acta 59, 1075 (1976)], in spite of the fact that the highly productive mutant of Tolypocladium inflatum has been developed actively and used as industrial producing strain. SUMMARY OF THE INVENTION The inventors made a highly productive cyclosporin A-forming mutant and invented a method for its fermentation. This mutant is characterized by producing cyclosporin A in high concentration, thus requiring large amounts of L-valine and L-leucine as well as organic nitogen source to produce cyclosporin A. Cyclosporin A is cyclic peptide consisting of 11 amino acids ; valine at position of 5, 11, leucine at position of 4, 6, 9, 10 and their derivatives. Tolypocladium inflatum NRRL 8044, a cyclosporin A-producing strain, has known to produce cyclosporines selectively by adding special amino acids, the structural constituents of cyclosporines to a culture medium [H.Kobel, European J. Appl. Microbiol Biotechnol 14:237-240, (1982)]. BRIEF_DESCRIPTION OF THE DRAWINGS Figure 1 is to chromatograms (A), (B) and (C) of cyclosporin A, pure product and cyclosporin A produced by wild strain KDOl and the hi h-producing fusant KD 461 of Tolypocladium inflatum, respect ively. Figure 2 is to photographs (A) and (B) showing a colonial morphology of wild strain KDOl and the fusant KD 461 of Tolypocladium inflatum cultured in a malt-yeast extract medium, respectively. Figure 3 is to photographs (A) and (B) showing a morphology of hyphae, culturing wild strain KDOl and the fusant KD 461 of Tolypocladium inflatum in a liquid culture medium for 192 hours, respectively. DETAILED DESCRIPTION OF THE INVENTION The inventors made the targeted fusant with amplified cyclosporin A-producing capability, where it comprises ; as a method of amplifying production of cyclosporin A, mutating a poor producing strain of cyclosporin A, wild strain of Tolypocladium inflatum isolated from soil ; making L-valine-dependent mutant and L-leucine-dependent mutant, having a possibility to be precursor as constituent of target material, to amplify dependence on each amino acids ; fusing the cells of two amino acid-dependent mutants to increase dependence on both L-val ine and L-leucine. J1so1ation of eyelosporin A-producing wj1d_strain] Cyclosporin A-producing wild strain, Tolypocladium inflatum KDOl, was isolated from soil collected at Mt. Chiri in Choilabuk-do, Korea. Soil sample was cultured on a solid medium supplemented with a small amount of ampicillin to isolate fungi, from which family Moniliaceae including Tolypocladium inflatum was isolated by taxonominical characteristics of fungus. The strain with antifungal property against Aspergillus niger was selected from isolated strains of family Moniliaceae and then KDOl strain was selected from strains producing cyclosporin A corresponding with its pure product by TLC(Thin Layer Chromatography) and HPLC(High Performance Liquid Chro atography) analysis of their culture extract, identified as Tolypocladium inflatum with characteristics described as table 1 by a classified system of fungus. Isolated wild strain KDOl has low productivity of 175 mg cyclosporin A per liter. This strain has corresponding characteristics with Tolypocladium inflatum in terms of following ; a) slow growth in a malt-yeast extract agar medium, b)formation of colony in white and with 5-6 mm of the diameter, c)no formation of sexual generation, d) formation of conidium with 1.8-3.0 X 1.4-2.0 μm, oval form, hyaline and scar, e)conidiophores with bulbous form at base, and fJarthrospores with oval form in a liquid medium. Table 1. Identi fication of Tolypocladium inflatum and soi l -i sol ated strai n \ Strain Tolypocladium Soi I - isolated Criteria for inflatum strain KDOl identi fication I. Conidium 1. Condidium is formed directly from hyphae 0 2.Conidium isn't a coiled form 0 0 3. Conidium and conidiopore are hyaline and bright color 0 4. Typical conidium is a single cell with an oval form 0 11. Conidiophore 1. Conidiophore has an apparent form 0 2. Conidiophore is clearly distinguished from conidium 3. Conidiophore is branched and phial ides form in groups 4. Lower portion of conidiophore is a bulbous form 0 0 III. Arthrospore 1. Arthrospore is connected with segments 2. Arthrospore is a rod from 0 H.L. Barnett, Illustrated Genera of Imperfect Fungi, Burgess publishing Co. Minneapolis, 1972 [Se1ection of amino acid-dependent mutant] Spore suspensionOO /ml ) of Tolypocladium inflatum KDOl, a strain isolated from soil, was radiated by L'V ray wi h the intensi y of 300 μ .V/cm for 90 seconds to induce mutation, culturing for 20 hours in n nutrient medium to germinate. Spores and hyphae were col locted from culture and further cultured for 20 hours in a minimum medium with ammonium sulfate and ampicillin, of which final concentration is 20mλl and 3 mg/ml respectively, concentrating nitrogen source-dependent mutants. After this suspension was spread in a complete medium and cultured at 28 * C for 70 hours, appeared colonies were inoculated in minimum medi and cultured at 28 for 7 days. When fungus unable to grow in a minimum medium was inoculated in a minimal medium supplemented with amino acid of ImM and cultured for 7 days, mutant strains, KD38 and KD94 which grew in a medium with L-val ine or L-leucine, were obtained and identified as amino acid-dependent strains on L-val ine and L-leucine. [Preparation of protopIast^and selection of fusant] To prepare the fusant of L-val ine-dependent mutant KD38 and L-leucine-dependent mutant KD94 from selected amino acid-dependent strains, protoplast of each amino acid-dependent mutant was prepared first by modified method of Peberdy et al. [(Peberdy, J.E. , J.Gen. Microbiol. 69:325-330, (1971)]. It was first performed to prepare protoplast of individual amino acid-dependent mutant, which it comprises ; suspending fungi with biomass 50 mg/ml in solution containing cell-wall hydrolase, novozyme and cellulase, with individual concentration of 5 mg/ml, incubating at 28 'C for 3 hours for removal of fungal cell-wall, obtaining protoplast of 5 \ 10 8 /ml. Protoplasts of KD38 and KD94 prepared in this way were mixed in equal amounts and fused in 30 % solution of polyethyleneglycol containing calcium chloride of 0.01 M and glycin of 0.05 M at 30 * C for 10 minutes. It was regenerated by the following modified method of Anne et al. [(Anne, J. , J.Gen.Microbiol. 92:413-417, (1976)] : smearing in a regeneration medium(3 g N-N0 3 , 0.5 g KC1, 0.5 g MgSO,. • 7H 2 0, 0.01 g • 7H 2 0, 1 g KH 2 PO 4 , 40 g glucose, 0.7 M NaCl, 2 g yeast extract, 18 g agar per liter), culturing at 28 * C for 5 days. Cell-fused strains, growing only in a medium with both L-val ine and L-leucine, in frequency with 0.5 to 1.0 % by plating regenerated fungi in a minimum medium, used in the selection of am)no acid-dependent strain, supplemented with L-val ine, L-leucine and and both of them. After spreading the fusant on a solid complex medium, culturing for 5 to 6 days and obtaining colony, a highly productive fusant strain with large inhibition-zone was selected by bioassay using Aspergi l lus niger as test-microorganism. The second selection of fusant, first selected in this way, occurs in a liquid medium culture to select a highly cyclosporin A-producing fusant, where it comprises : a second submersed culture of fusant, selected by bioassay using Aspergil lus niger, in a medium supplemented with L-val ine and L-leucine, analysis of the extract of the broth by HPLC. Selected fusant not only require more L-val ine and L-leucine but also improved the productivity of cyclosporin A to the level of 8,920 mg/L, showing results of fermentation as the following Table 3. The highly productive fusant of present invention(KD 461) is deposited in Korean Institute of Science and Technology on Mar. 7, 1994 under accession number KCTC 8556P. For the international patent application, it was converted the original deposit to a deposit under the Budapest Treaty in the Korean Institute of Science and Technology on November 30, 1994 under accession number KCTC 0130 BP. A highly cyclosporin A-producing fusant was made from soil-isolated strain KDOl, identified as Tolypocladium inflatum, and its mycological characteristics were described in Table 2, compared with mother wild strain. 1. Characteristics in an agar nediun The highly productive fusant KD461 of Tolypocladium inflatum KDOl directly isolated from soil has the following characteristics in comparison with originally occurring wild strain ; slowly growing in a malt-yeast extract agar medium; forming somewhat small colony, forming less aerial mycelium, having irregular wrinkles in the surface of colony; and extruding in middle portion. While the surface of colony of wild strain is smooth and white with light yellow backside of medium, that of the fusant KD461 is light gray with dark brown backside of medium (as shown in Figure 2). While mycelium of wild strain is slender and elongate with thickness of 1-2 μm, less branched, with a needle-shaped head, that of the fusant is to some extent thick and short with thickness of 2-3 μm, swollen in the middle, more branched, with a head not being slender. Conidium of the fusant with about 1-2 X 10 9 CFU/ml, was less than that of wild strain with 2-3 X 10° CFU/ml. Tabl e 2. Compari son of mycol ogi cal characteri st i cs between soi l - isolated strai n, Tolypocladium inflatum KDOl and KD461 \Strain Mother strain Fusant of Tolypocladium Tolypocladium Characteristics inflatum KDOl inflatum KD461 1.Morphology of very short and low frequency of colony elongate form of aerial hyphae, aerial hyphae condensed hyphae with smooth and with irreqular unfolded surface wrinkles in the surface of colony 2. Size of colony 5 - 6 mm 4 - 5 mm (7 days) 3. Color of hyaline hyphae, 1 ight gray colony white colony 4. Color of light yellow dark brown backside 5.Conidium egg-shaped or egg-shaped or oval form 1.5-2.0 oval form 1.0-1.5 x 2.0-2.5 μm x 1.5-2.0 μm 6. Conidiophore conidiophore of conidiophore of apparent form apparent and ith round shape branched form in lower portion with round shape inlower portion 7.Arthropore oval form, 2-3 X 3-4 μm 3-4 X 4-5 μm 8. Production of cyclosporin A 175 8920 (mg/L) 2. Characteristics in a I \jquid nutrient edium The wild strain in a liquid nutrient medium has the following characteristics ; vigorous proliferation, slender and elongated hyphae, formation of stroma in a definite size, rapid formation of arthropores at 5-6 days of culture, production of cyclosporin A with gradual increase from 4 to 13 days of culture. The fusant proliferates slowly more or less at early stage, with thick and short hyphae, many arthropores(as shown in Figure 3). The production of cyclosporin A was shown to begin at 3 days and get to the maximum at 12 days in comparison with the wild strain. While the culture medium of the wild strain was light yellow color, that of the fusant was dark brown. 3. The productivity of cyclosporin A 1) Increased requirement of L-val ine and L-leucine for cyclosporin A production Mother strain KDOl and the fusant strain KD461, conjugated with L-val ine-dependent strain and L-leucine-dependent strain, were cultured in a nutrient medium, using glucose as carbon source and meat peptone as organic nitrogen source in various concentrations of L-val ine and L-leucine, constituents of cyclosporin A. As a result, as shown in Table 3, the concentrations of L-val in and L-leucine were 4 g/L respectively for cyclosporin A maximal production whilst that of the fusant KD461 was increased up to 18 g/L, thus improving the production of cyclosporin A by 8920 mg/L. In other words, the fusant KD461 has recognized some unique properties in that it requires the large-scale amount of L-val ine and L-leucine, precursor for the target compound and increases the production of cyclosporin A. Table 3. Feature in production of cyclosporin A in mother strain and the fusant KD 461 according to concentrations of L-val ine and L-leucine Addition of amino acids Production of cyclosporin A (g/L) (mg/L) L-valin L-leucine Mother strain. KDOl Fusant, KD 461 10 1 0 45 1221 2 2 137 2180 4 4 175 3973 6 6 172 5810 10 10 170 7173 15 14 14 162 8379 18 18 131 8920 20 20 109 8159 2) Increase of the utility of organic nitrgen source 20 While mother strain KDOl requires mainly fine protein source such as peptone among many organic nitrgen sources for the production of -cyclosporin A, a highly productive fusant KD461 has the increased proteolytic capability, in that it produces more amounts of cyclosporin A than known strain, using fine protein source like peptone as well as " crude, cheap and natural protein sources like soybean meal, cottonseed meal, peanut meal and cornsteep loquor. Although the best organic nitrogen source is meat peptone, in the case of using as medium constituents in combination with peptone and natural organic nitrogen sources like soybean meal, the production of cyclosporin A is increased more than using only natural organic nitrogen source. 3) Comparison with the known cyclosporin A-producing strain While the productivity of known cyclosporin A-producing strain has been to have 1100 mg/L of mutant wb6-5(IMET 43,899) of Tolypocladium inflatum and 3150 mg/L of mutant F605 of Sesquicil 1 iopsis rosariens G.ARNOLD, the fusant KD 461 of present invention has high yield of 8920 mg/L(Table 4) Table 4. Comparison productivity between known cyclosporin A-producing strain and the fusant KD461 The invention is described in more detail by the Examples as set forth hereunder. [ Example 1 ] Strain : Tolypocladium inflatum KD 461 Pre-culture medium : Glucose 40 g/L, Bactopeptone 20 g/L, Magnesium sulfate • 7H 2 03 g/L, Ferrous sulfate • 7H 2 00.01 g/L, Calcium phosphate 1 g/L, Potassium chloride 1 g/L, rice bran oil 1 g/L, pH 5.5 Producing medium : Glucose 120 g/L, Bactopeptone 20 g/L, Ammonium sulfate • 7H 2 O 10 g/L, L-val ine 18 g/L, L-leucine 18 g/L, Ferrous sulfate • 7H 2 00.07 g/L, Zinc sulfate • 7H 2 00.01 g/L, Cupric sulfate • 5H 2 O 0.0005 g/L, Manganese chloride 0.002 g/L, pH 4.0-4.5 Culture-condition: Spore suspension, collected after incubation in a malt-yeast extract agar medium, is inoculated in pre-culture medium and cultured at 28 'C with 220 rpm in a rotatory shaker. 10 % portions of culture are used to inoculated in a main medium and cultured at 28 °C for 13 days with 220 rpm in a rotatory shaker. Analysis of the production : It was preformed as the following processes: mixing for 13 days cultured broth, 2N-Sodium hydroxide solution and Butylacetate at the rate of 1 : 1 : 2 : extracting, separating solvent layer, vacuum drying: dissolving in mobile phase, analysis by HPLC, of which example is shown in figure 1. The volumetric productivity of cyclosporin A by the fusant is 8920 mg/L. Conditions for HPLC Column : Develosil C8-3 (3 μm, 4.6 X 75 cm) Mobile phase : D.W. : ACN = 30 : 70 Temperature : 75 * C Flow rate of mobile phase : 1.0 ml/min [ Example 2 ] Strain and pre-culture medium are the same as in Example 1, using bactopeptone 10 g/L and cornsteep liquor 10 g/L instead of bactopeptone 20 g/L in a main medium, yielding cyclosporin A of 8010 mg/L. [ Exam le 3 ] Strain and pre-culture medium are the same as in Example 1, performing pre-culture in a 7 L round-bottomed flask and main culture in a 30 L fermentor. The culture in fermentor occurs in the condition of temperature of 28 'C, aeration of lVΛ ' M, stirring at 500 rpm, period of 10 days. The yield of cyclosporin was 7980 mg/L. [ Example 4 ] Strain and pre-culture medium are the same as in Example 1, performing a first pre-culture in a 7 L round-bottomed flask and a second pre-culture in the same pre-culture medium in a 30 L fermentor and main culture in a 250 L fermentor at 28 * C, aeration of 1 VVM, stirring at 300 rpm for 10 days. The yield of cyclosporin A was 7710 mg/L.

Claims: Claims 1. A fusant KD461(Accession number KCTC 0130BP), conjugating L-val ine-dependent mutant and L-leucine-dependent mutant of wild Tolypocladium inflatum, with the amplified productivity of cyclosporin A by necessitating the demanding of L-val ine and L-leucine, and expanding the application of organic nitrogen source. 2. A Process for manufacturing cyclosporin A by fermentative and cultivating method of a fusant KD461, L-val ine and L-leucine-dependent strain of Tolypocladium inflatum.

Inventors: CHOI BYOUNG TACK, KIM JUNG WOO, LEE JIN MAN, LEE KWANG MOO, MIN KYEONG BOK, SUNG NAK KYU, CHOI, BYOUNG, TACK, KIM, JUNG, WOO, LEE, JIN, MAN, LEE, KWANG, MOO, MIN, KYEONG, BOK, SUNG, NAK, KYU
Applicants: CHOI BYOUNG TACK, CHONG KUN DANG CORP, KIM JUNG WOO, LEE JIN MAN, LEE KWANG MOO, MIN KYEONG BOK, SUNG NAK KYU, CHOI, BYOUNG, TACK, CHONG KUN DANG CORP., KIM, JUNG, WOO, LEE, JIN, MAN, LEE, KWANG, MOO, MIN, KYEONG, BOK, SUNG, NAK, KYU
Application year: 1995
Main classification: C12P21
IPC codes: C07K7, C12N1, C12P21, C12R1