Once-a-day metoprolol oral dosage form

Abstract: A sustained release oral solid dosage form of metoprolol pharmaceutical formulation includes a sustained release matrix and a pharmaceutical diluent. The formulation provides release of metoprolol for at least about 24 hours. Methods of preparation are also disclosed.

Description: BACKGROUND OF THE INVENTION The advantages of controlled release products are well known in the pharmaceutical field and include the ability to maintain a desired blood level of a medicament over a comparatively longer period of time while increasing patient compliance by reducing the number of administrations necessary to achieve the same. These advantages have been attained by a wide variety of methods. For example, different hydrogels have been described for use in controlled release medicines, some of which are synthetic, but most of which are semi-synthetic or of natural origin. A few contain both synthetic and non-synthetic material. However, some of the systems require special process and production equipment, and in addition some of these systems are susceptible to variable drug release. Oral controlled release delivery systems should ideally be adaptable so that release rates and profiles can be matched to physiological and chronotherapeutic requirements. While many controlled and sustained-release formulations are already known, it is often not possible to readily predict whether a particular sustained-release formulation will provide the desired sustained release for a particular drug, and it has generally been found that it is necessary to carry out considerable experimentation to obtain sustained release formulations of such drugs having the desired rate of release when ingested. There have been a number of patents in the prior art which relate to controlled release metoprolol formulations. For example, U.S. Patent No. 5,169,638 describes a buoyant controlled release pharmaceutical formulation in the form of a powder filled capsule in which an active ingredient of a basic character exhibits a pH-independent controlled release. The powder comprises the active agent, which may be metoprolol, a water-soluble salt of polyuronic acid, a pH-independent hydrocolloid gelling agent (e.g., hydroxypropylmethylcellulose, methylcellulose or hydroxypropylcellulose), and a binder (HPMC). The formulation is free of calcium ion and carbon dioxide producing material and is said to float gastric juices so that it will have extended residence time in the stomach. U.S. Patent No. 4,792,452 describes controlled release pharmaceutical compositions which are said to provide pH-independent release for a basic drug such as metoprolol. The formulations include a pH-dependent polymer which is a salt of alginic acid, a pH-independent hydrocolloid gelling agent and a binder. The salt of the alginic acid is preferably sodium alginate or potassium alginate. The weight ratio of the alginic acid salt to the hydrocolloid gelling agent is all within the range 0.1:1 to 10:1, and the formulation is free of calcium ion and carbon dioxide-producing material. U.S. Patent No. 4,957,745 also describes a controlled release metoprolol. The preparation includes a plurality of beads comprising metoprolol coated with a polymeric membrane comprising ethylcellulose with or without hydroxypropylmethylcellulose. U.S. Patent No. 4,871,549 describes a time controlled explosion system comprising metoprolol, a swelling agent such as a low substituted hydroxypropylcellulose, sodium starch glycolate or carboxymethylcellulose sodium, coated with a water-insoluble coating material so that drug release is caused by the explosion of the membrane after a definite time period. U.S. Patent No. 5,081,154 is directed to metoprolol succinate in an oral composition coated with an anionic polymer soluble at pH over 5.5 and a water insoluble quaternary ammonium substituted acrylic polymer. Previously, a heterodisperse polysaccharide excipient system and controlled release oral solid dosage forms were described in our U.S. Patent Nos. 4,994,276, 5,128,143, and 5,135,757. These systems are commercially available under the tradename TIMERx™ from Edward Mendell Co., Inc., N.Y., which is the assignees of the present invention. OBJECTS AND SUMMARY OF THE INVENTION It is an object of the present invention to provide oral solid sustained release formulations which release metoprolol over a time period of at least about 24 hours, when the formulations are exposed to an environment of use (e.g., the gastrointestinal tract). It is a further object of the present invention to provide methods for preparing sustained release metoprolol formulations which may be administered to patients on a once-a-day basis, or a desired longer time interval. The present invention relates to a sustained release oral solid dosage form for metoprolol or a salt thereof, comprising metoprolol or a pharmaceutically acceptable salt thereof in an amount necessary to render a therapeutic effect in a human patient; from about 25% to about 35% heteropolysaccharide gum; and an inert pharmaceutical diluent, preferably selected from the group consisting of monosaccharide, a disaccharide, a polyhydric alcohol, and mixtures thereof. The ratio of metoprolol to heteropolysaccharide gum is from about 1:1 to about 1:5. The dosage form provides a sustained release of metoprolol for at least about 24 hours when exposed to an environmental fluid, and is free from any homopolysaccharide gum. Preferably, the drug to gum ratio is from about 1:1.5 to about 1:4. . The formulations of the present invention are prepared as pharmaceutically acceptable oral solid dosage form, such as tablets. By "sustained release" it is meant for purposes of the present invention that the therapeutically active medicament is released from the formulation at a controlled rate such that therapeutically beneficial blood levels (but below toxic levels) of the medicament are maintained over an extended period of time, e.g., providing a 24 hour dosage form. The term "environmental fluid" is meant for purposes of the present invention to encompass, e.g., an aqueous solution, such as that used for in-vitro dissolution testing, or gastrointestinal fluid. DETAILED DESCRIPTION Metoprolol is a beta 1 -selective (cardioselective) adronoceptor blocking agent. It reduces oxygen demand of the heart, slowing the heart rate and reducing cardiac output at rest and upon exercise; reduces systolic blood pressure, among other things. The drug is available in then United States in as the tartrate salt (Lopressor® , Geigy Pharmaceuticals), as 50 mg and 100 mg tablets. The effective daily dose is 100 mg to 450 mg, and Lopressor is usually dosed as 100 mg given in two daily doses. Metoprolol is also available as 50 mg, 100 mg and 200 mg extended release tablets in the United States as the succinate salt (Toprol XL™ , Astra Pharmaceutical Products, Inc.), which may be dosed once daily. As reported in our previously in our U.S. Patent Nos. 4,994,276, 5,128,143, and 5,135,757, the heterodisperse excipient of the present invention comprising both hetero- and homo-polysaccharides which exhibit synergism, e.g., the combination of two or more polysaccharide gums produce a higher viscosity and faster hydration than that which would be expected by either of the gums alone, the resultant gel being faster-forming and more rigid. In the present invention, it has been found that a sustained release excipient comprising only the heteropolysaccharide, e.g., xanthan gum, is sufficient to provide a suitable sustained release of an insoluble medicament to provide a 24 hour formulation, nor to prevent an initial "burst" of drug release from the formulation when the formulation is exposed to a fluid in an environment of use, e.g. an aqueous solution or gastrointestinal fluid. The term "heteropolysaccharide" as used in the present invention is defined as a water-soluble polysaccharide containing two or more kinds of sugar units, the heteropolysaccharide having a branched or helical configuration, and having excellent water-wicking properties and immense thickening properties. An especially preferred heteropolysaccharide is xanthan gum, which is a high molecular weight (>10 6 ) heteropolysaccharide. Other preferred heteropolysaccharides include derivatives of xanthan gum, such as deacylated xanthan gum, the carboxymethyl ether, and the propylene glycol ester. The sustained release formulations of the present invention are substantially insensitive to the solubility of the medicament and likewise insensitive to the pH changes along the length of the gastrointestinal tract. Thus, the formulations of the present invention are pH-independent. In certain preferred embodiments where the sustained release of the medicament is provided substantially only by the heteropolysaccharide, the sustained release metoprolol formulation comprises from about 25% to about 35% heteropolysaccharide gum. The inert filler of the sustained release matrix preferably comprises a pharmaceutically acceptable saccharide, including a monosaccharide, a disaccharide, or a polyhydric alcohol, a pre-manufactured direct compression diluent, and/or mixtures of any of the foregoing. Examples of suitable inert pharmaceutical fillers include sucrose, dextrose, lactose, microcrystalline cellulose, fructose, xylitol, sorbitol, a starche, mixtures thereof and the like. If the mixture is to be manufactured without a wet granulation step, and the final mixture is to be tabletted, it is preferred that all or part of the inert diluent comprise a pre-manufactured direct compression diluent. Such direct compression diluents are widely used in the pharmaceutical arts, and may be obtained from a wide variety of commercial sources. Examples of such pre-manufactured direct compression excipients include Emcocel® (microcrystalline cellulose, N.F.), Emdex® (dextrates, N.F.), and Tab-Fine® (a number of direct-compression sugars including sucrose, fructose, and dextrose), all of which are commercially available from Edward Mendell Co., Inc., Patterson, New York). Other direct compression diluents include Anhydrous lactose (Lactose N.F., anhydrous direct tabletting) from Sheffield Chemical, Union, N.J. 07083; Elceras® G-250 (Powdered cellulose, N.F.) from Degussa, D-600 Frankfurt (Main) Germany; Maltrin® (Agglomerated maltrodextrin) from Grain Processing Corp., Muscatine, IA 52761; Neosorb 60® (Sorbitol, N.F., direct-compression) from Roquette Corp., 645 5th Ave., New York, NY 10022; Nu-Tab® (Compressible sugar, N.F.) from Ingredient Technology, Inc., Pennsauken, NJ 08110; Polyplasdone XL® (Crospovidone, N.F., cross-linked polyvinylpyrrolidone) from GAF Corp., New York, NY 10020; Primojel® (Sodium starch glycolate, N.F., carboxymethyl starch) from Generichem Corp., Little Falls, NJ 07424; Solka Floc® (Cellulose floc) from Edward Mendell Co., Carmel, NY 10512; Fast-Flo Lactose® (Lactose N.F., spray dried) from Foremost Whey Products, Baraboo, WI 53913 and DMV Corp., Vehgel, Holland; and Sta-Rx 1500® (Starch 1500) (Pregelatinized starch, N.F., compressible) from Colorcon, Inc., West Point, PA 19486. However, it is preferred that a soluble pharmaceutical filler such as lactose, dextrose, sucrose, or mixtures thereof be used. The sustained release matrices of the invention have uniform packing characteristics over a range of different particle size distributions and are capable of processing into tablets using either direct compression, following addition of drug and lubricant powder or conventional wet granulation. In wet granulation techniques, the desired amounts of the heteropolysaccharide gum, with or without the cationic cross-linking agent, and the inert diluent are mixed together and thereafter a moistening agent such as water, propylene glycol, glycerol, alcohol or the like is added to prepare a moistened mass. Next, the moistened mass is dried. The dried mass is then milled with conventional equipment to obtain the desired particle size. Once the sustained release excipient of the present invention has been prepared, it is then possible to blend the same with metoprolol, e.g., in a V-blender or via wet granulation. An effective amount of any generally accepted pharmaceutical lubricant, including the calcium or magnesium soaps may be added to the above-mentioned ingredients of the excipient at the time the medicament is added, or in any event prior to compression into a solid dosage form. An example of a suitable lubricant is magnesium stearate in an amount of about 0.5% to about 3% by weight of the solid dosage form. An especially preferred lubricant is sodium stearyl fumarate, NF, commercially available under the trade name Pruv® from the Edward Mendell Co., Inc. In certain preferred embodiments of the invention, the sustained release matrix further comprises a hydrophobic material in an amount effective to slow the hydration of the gum without disrupting the hydrophilic matrix formed by the heteropolysaccharide when the formulation is exposed to fluids in an environment of use. This may be accomplished by granulating the sustained release matrix with a solution or dispersion of hydrophobic material prior to the incorporation of the medicament. The hydrophobic material may be selected from ethylcellulose, acrylic and/or methacrylic acid polymers or copolymers, hydrogenated vegetable oils, zein, as well as other pharmaceutically acceptable hydrophobic materials known to those skilled in the art. Other hydrophobic cellulosic materials such as other alkyl celluloses nay also be used. The amount of hydrophobic material incorporated into the sustained release matrix is that which is effective to slow the hydration of the gums without disrupting the hydrophilic matrix formed upon exposure to an environmental fluid. In certain preferred embodyments of the present invention, the hydrophobic material may be included in the sustained release matrix in an amount from about 1% to about 20% by weight. More preferably, the hydrophobic material may be included in the sustained release matrix in an amount from about 3% to about 12%, and most preferably from about 5% to about 10%, by weight of the final formulation. The hydrophobic material may be dissolved in an organic solvent or dispersed in an aqueous solution for incorporation into the formulation The dosage forms of the present invention are preferably tablets. In certain embodiments, the complete mixture in an amount sufficient to make a uniform batch of tablets is then subjected to tableting in a conventional production scale tableting machine at normal compression pressure, i.e. about 1.379 x 10 7 to 1.103 x 10 7 Pa (2000-1600 1bs/sc in). However, the mixture should not be compressed to such a degree that there is subsequent difficulty in achieving hydration when exposed to gastric fluid. The average tablet weight may be from about 300 mg to 950 mg. For metoprolol tablets which are to contain about 100 mg of drug, the tablet weight is preferably from about 450 mg to 950 mg. The average particle size of the granulated excipient of the present invention ranges from about 50 microns to about 400 microns and preferably from about 185 microns to about 265 microns. The particle size of the granulation is not narrowly critical, the important parameter being that the average particle size of the granules, must permit the formation of a directly compressible excipient which forms pharmaceutically acceptable tablets. The desired tap and bulk densities of the granulation of the present invention are normally between from about 0.3 to about 0.8 g/ml, with an average density of from about 0.5 to about 0.7 g/ml. For best results, the tablets formed from the granulations of the present invention are from about 6 to about 8 kg hardness. The average flow of the granulations prepared in accordance with the present invention are from about 25 to about 40 g/sec. Tablets compacted using an instrumented rotary tablet machine have been found to possess strength profiles which are largely independent of the inert saccharide component. Scanning electron photomicrographs of largely tablet surfaces have provided qualitative evidence of extensive plastic deformation on compaction, both at the tablet surface and across the fracture surface, and also show evidence of surface pores through which initial solvent ingress and solution egress may occur. The amount of metoprolol or salt thereof incorporated into the unit dose formulations (e.g., tablets) of the present invention may be 50 mg, 100 mg or 200 mg, based on the tartrate salt. Of course, if other metoprolol salts are to be used, the weight of the particular metoprolol salt to be included may be calculated based on an equivalent weight to the tartrate salt. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The following examples illustrate various aspects of the present invention. They are not to be construed to limit the claims in any manner whatsoever. EXAMPLES 1-3 The sustained release excipient is prepared by dry blending the requisite amounts of xanthan gum, dextrose and calcium sulfate in a high-speed mixer/granulator for 2 minutes. While running choppers/impellers, the water is added and the mixture is granulated for another 2 minutes. The granulation is then dried in a fluid bed dryer to a loss on drying weight (LOD) of between 4 and 7%. The granulation is then milled using 20 mesh screens. The ingredients of the sustained release excipient of Example 1 are set forth in Table 1 below: PREPARATION OF SUSTAINED RELEASE EXCIPIENT Component %-Ex. 1 %-Ex. 2 %-Ex. 3 1. Xanthan gum 30 15 30 2. Dextrose 60 75 70 3. Calcium Sulfate 10 10 0 4. Water 10* 10* 10 Next, the sustained release excipient prepared as detailed above is dry blended with a desired amount of medicament (in the following examples metoprolol, provided as the tartrate salt) in a V-blender for 10 minutes. A suitable amount of tableting lubricant Pruv® (sodium stearyl fumarate, NF, commercially available from the Edward Mendell Co., Inc.) for the following examples is added and the mixture is blended for another 5 minutes. This final mixture is compressed into tablets, each tablet containing 100 mg metoprolol. The tablets of Example 1 weighed 618.5 mg. The tablets of Example 2 weighed 618.5 mg. The tablets of Example 3 weighed 618.5 mg. The drug:gum ratio of the tablets of Example 1 was 1:1.5. The drug:gum ratio of the tablets of Example 2 was 1:.75. The drug:gum ratio of the tablets of Example 3 was 1:1.5. The ingredients of the tablets of Examples 1-3 are set forth in Table 2 below: Component % 1. Sustained Release Excipient 80.8% 2. Metoprolol 16.2% 3. Pruv® 3.0% Dissolution tests were then carried out on the tablets of Examples 1-3. The dissolution tests are conducted in an automated USP dissolution apparatus (Paddle Type II, pH 6.8 buffer, 100rpm.) The results are set forth in Table 3 below: Effect of Single Gum Composition Time (hours) Ex.1 Ex. 2 Ex. 3 0 0.0 0.0 0.0 2 25.3 29.0 20.7 4 37.9 42.7 32.3 8 56.3 63.6 50.2 12 70.6 77.9 64.1 16 81.3 88.2 74.3 20 89.3 94.9 81.3 24 97.6 98.8 From the results provided in Table 3, it can be seen that formulations made with a greater concentration of gum produced slower drug release rates. It is also evident that the incorporation of calcium sulfate into single gum systems results in a faster drug release rates compared to formulations without calcium sulfate. The tablets of Examples 1 and 2 do not form part of the claimed invention.

Claims: A tablet for the sustained release of metoprolol or a salt thereof, comprising: metoprolol or a pharmaceutically acceptable salt thereof in an amount necessary to render a therapeutic effect in a human patient, in a sustained release matrix comprising from 25% to 35% of a heteropolysaccharide gum and an inert pharmaceutical diluent; the ratio of said metoprolol to said heteropolysaccharide gum being from 1:1 to 1:5; said tablet providing a sustained release of said metoprolol for at least 24 hours when exposed to an environmental fluid; and wherein the sustained release matrix is free from any homopolysaccharide gum. A tablet of claim 1, wherein the the drug:gum ratio is from 1:1.5 to 1:4. A tablet of claim 1, wherein said inert diluent is directly compressible prior to incorporation into said tablet. A tablet of claim 1, wherein said inert diluent is selected from the group consisting of sucrose, dextrose, lactose, microcrystalline cellulose, fructose, xylitol, sorbitol, a starch and mixtures thereof. A tablet of claim 3, wherein said inert diluent is selected from the group consisting of a compressible microcrystalline cellulose, dextrates, a directly compressible sugar, anhydrous direct tableting lactose, powdered cellulose, spray dried lactose, agglomerated maltodextrin, direct-compression sorbitol, crospovidone, sodium starch glyclolate, carboxymethyl starch, cellulose floc, pregelitinized starch, and combinations thereof. A tablet of any of the preceding claims, wherein said sustained release matrix further comprises a hydrophobic polymer selected from the group consisting of an alkylcellulose, a copolymer of acrylic and methacrylic esters, and a mixture of the foregoing, said hydrophobic polymer being included in an amount effective to slow the hydration of said heteropolysaccharide gum when exposed to an environmental fluid. A tablet of claim 6, wherein said hydrophobic polymer comprises ethylcellulose. A tablet of claims 6-7, wherein said hydrophobic polymer comprises from 1% to 20% of said matrix, by weight. A tablet of claims 6-8, wherein said hydrophobic polymer comprises from 5% to 10% of said matrix, by weight. A tablet of any of the preceding claims, which comprises 50mg, 100mg, or 200mg of metoprolol , based on its tartrate salt. A tablet of any of the preceding claims, wherein said heteropolysaccharide gum is xanthan gum. A method of preparing a 24 hour formulation of metoprolol, comprising: preparing a sustained release matrix comprising from 25 to 35% of a heteropolysaccharide gum and an inert pharmaceutical diluent; combining said sustained release matrix with metoprolol or a pharmaceutically acceptable salt thereof to provide a drug:gum ratio from 1:1 to 1:5; and tableting the resultant mixture such that each tablet includes a dose of metoprolol sufficient to provide a therapeutic effect for at least 24 hours; and wherein the sustained release matrix is free from any homopolysaccharide gum. A method of claim 12, further comprising adding a hydrophobic material to said mixture of said sustained release matrix and said metoprolol prior to tableting, in an amount effective to slow the hydration of said gum when exposed to an environmental fluid. A method of claims 12 or 13, further comprising wet granulating the sustained release matrix prior to incorporation of said metoprolol. A method of claim 14, wherein said hydrophobic polymer comprises ethylcellulose and said inert diluent is selected from the group consisting of sucrose, dextrose, lactose, microcrystalline cellulose, fructose, xylitol, sorbitol, a starch and mixtures thereof. A method of claim 14, wherein said hydrophobic polymer comprises from 1 to 10% of said matrix, by weight. A method of claims 12 16, further comprising the step of wet granulating said mixture with said metoprolol. A method of claims 12-17, wherein said heteropolysaccharide gum, said inert pharmaceutical diluent and said hydrophobic polymer are wet granulated to form a granulate. A method of claims 12-18, further comprising tableting said mixture such that each tablet contains 50mg, 100mg or 200mg metoprolol, based on the tartrate salt. A method of claims 12-19, wherein said heteropolysaccharide gum is xanthan gum. A method of claim 18, wherein said granulate has a particle size from 50 microns to 400 microns. A method of claim 18, wherein said granulate has a particle size from 185 microns to 265 microns. A method of claims 21 or 22, wherein the granulate has a bulk density of 0.3 to 0.8 g/ml. A method of claim 13, wherein said heteropolysaccharide is xanthan gum and said inert diluent is selected from the group consisting of sucrose, dextrose, lactose, microcrystalline cellulose, fructose, xylitol, sorbitol, a starch and mixtures thereof. A method of claim 14, wherein said hydrophobic polymer comprises ethylcellulose.

Inventors: BAICHWAL ANAND R, MCCALL TROY W, BAICHWAL, ANAND R., MCCALL, TROY W.
Applicants: PENWEST PHARMACEUTICALS CO, PENWEST PHARMACEUTICALS CO.
Application year: 1995
Main classification: A61K9
IPC codes: A61K9