Crosslinked polyesterimide toner compositions

Abstract: A toner composition comprised of a pigment, and a crosslinked polyesterimide.

Description: This invention is generally directed to toner compositions, and more specifically, the present invention is directed to toner compositions containing novel crosslinked polyesterimide resins, and reactive extrusion process for the preparation thereof, as well as a method of imaging and the developed image obtainable by such a method. There are summarized and illustrated in the Encyclopedia of Polymer Science and Engineering, 2nd edition, Volume No. 12, published by Wiley (1985) other polyesterimides. Moreover, there are also disclosed in Advances in Polyimides Science in Technology, edited by Claudius Fegere et al., and published by Technomic Publishing (1993), unsaturated polyimides and certain crosslinked polyimides. However, these unsaturated and crosslinked imide resins are completely aromatic and useful as high performance materials, and there is no teaching therein relating to toners. Also, in Eastman Kodak US-A-5,266,429 there are illustrated charge transport (CTL) polyesterimide binders for photoreceptors. Therefore, it is the object of the present invention to provide toner compositions with many of the advantages recited herein. This object has been achieved by a toner composition comprising a pigment and a crosslinked polyesterimide. The invention provides also a process for the preparation of a crosslinked polyesterimide which comprises heating and admixing a triacid or triacid anhydride, an unsaturated diacid or diester, a diamine and a diol of from 150°C to 190°C, followed by continued heating at from 190°C to 210°C at a pressure of from 0.013 kPa (0.1 mm Hg) to 13.3 kPa (100 mm Hg), reacting the so-formed unsaturated polyesterimides with a free radical initiator and thereafter isolating the product. Furthermore, the invention is directed to a method of imaging which comprises formulating an electrostatic latent image on a negatively charged photoreceptor, affecting development thereof with the toner composition recited above, and thereafter transferring the developed image to a suitable substrate. The present invention provides also a developed image obtainable by the method as described above, wherein the gloss of the image is from 1 to 30 gloss units; or wherein the developed image is matte. In embodiments, there are provided in accordance with the present invention toner compositions, especially low melting and broad fusing latitude toner compositions, comprised of certain crosslinked polyesterimide resins and pigment particles comprised of, for example, carbon black, magnetites, or mixtures thereof, cyan, magenta, yellow, blue, green, red, or brown components, or mixtures thereof thereby providing for the development and generation of black and/or colored images. In embodiments, there are provided in accordance with the present invention unsaturated polyesterimide resins of the following formula which resins are selected for the preparation of the crosslinked polyimides wherein x and y represent the number of random repeating segments and can be a number of from 10 to 10,000, and preferably up to about 1,000; R' is an alkyl group with from about 1 to about 25 carbon atoms; and R is an alkyl group, oxyalkylene or polyoxyalkylene. The aforementioned unsaturated polyesterimides are then reacted with free radical initiators such as, for example, with peroxides such as benzoyl peroxide and the like to yield crosslinked polyesterimides. Processes for the preparation of the toners of this invention include reactive extrusion process wherein the aforementioned unsaturated polyimide resin is admixed with peroxides, such as benzoyl peroxide, in an amount of from 0.1 percent to 3 percent by weight of unsaturated polyesterimide, and then extruded, for instance, utilizing a Davo Twin extruder operated at a barrel temperature of from 140°C to 180°C, thereby converting the linear unsaturated polyimide to the desired crosslinked polyimide followed by the addition of pigment. The toner compositions of the present invention in embodiments possess a number of advantages including low melting characteristics, excellent blocking characteristics of above 49°C (120°F), possess excellent nonvinyl-offset properties, and low relative humidity sensitivity such as from 1.2 to 3.0. The unsaturated polyesterimides of the present invention can in embodiments be generated by the reaction of at least one alkylene diamine, such as branched JEFFAMINES™ available from Texaco Chemicals as JEFFAMINE D-230™, D-400™, EDR-148™, EDR-192™, and are believed to be of the following formula EDR-148 n = 2; R = H EDR-192 n = 3; R = H D-230 n = 2,3; R = CH 3 D-400 n = 5,6; R = CH 3 The aforementioned polyimides exhibit in embodiments a number average molecular weight of from 3,000 grams per mole to 30,000 grams per mole as measured by vapor phase osmometer, have a glass transition temperature of from 45°C to 65°C, and more preferably of from 50°C to 62°C as measured by the Differential Scanning Calorimeter. Examples of advantages of the toner composition of the present invention include low fusing temperatures, such as from 115°C to 145°C, and therefore, lower fusing energies are required for fixing thus enabling less power consumption during fusing, and permitting extended lifetimes for the fuser system selected. Furthermore, the toner composition of this invention possesses in embodiments a broad fusing latitude, such as from 30°C to 100°C, with minimal or avoidance of release oil, which inhibits the toner from offsetting onto the fuser rollers usually associated with ghosting or background images on subsequent copies. Additionally, the fused image obtained with the toner compositions of the present invention in embodiments does not substantially offset to vinyl covers, such as those utilized for notebook binders, and possess low humidity sensitivity ratio of from 1 to 2.3 as calculated by the ratio of the triboelectric charge in microcoulombs per gram of the developer after placed in a chamber of 20 percent humidity for 48 hours to the triboelectric charge in microcoulombs per gram of the developer after placed in a chamber of 80 percent humidity for 48 hours. A number of toner resins are known, such as styrene acrylates, styrene methacrylates, polyesters, polyamides, and generally certain polyimides. In one embodiment R' is an alkyl with from 1 to 23 carbon atoms, and preferably from about 2 to about 6 carbon atoms. In one embodiment R' is methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, stearyl, lauryl, or mixtures thereof. In one embodiment R is the alkyl group selected from ethyl, propyl, butyl, pentyl, 2-methylpentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, stearyl, or the oxyalkylene, diethylene oxide, triethylene oxide, tetraethylene oxide, pentahexylene, butylene oxide, pentylene oxide, polyethyleneoxide, dipropylene oxide, tripropylene oxide, tetrapropylene oxide, pentapropylene oxide, and polypropylene oxide. In one embodiment the number average molecular weight of said polyesterimide is from 3,000 to 100,000 grams per mole and the weight average molecular weight is from 20,000 to 300,000 grams per mole. In one embodiment the free radical initiator is a peroxide selected from benzoyl peroxide, lauroyl peroxide, methyl ethyl ketone peroxide, isopropyl peroxy-carbonate, 2,5-dimethyl-2,5-bis(2-ethylhexanoyl-peroxy)hexane, di-tert-butyl peroxide, cumene hydroperoxide, dichlorobenzoyl peroxide, potassium persulfate, ammonium persulfate, sodium bisulfite, and mixtures of potassium persulfate and sodium bisulfite, which peroxide is selected in an amount of from 0.5 percent to 5 percent by weight of unsaturated polyimide. The unsaturated polyimide may be selected from the group consisting copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxyethylene), copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), copoly(4-oxycarbonyl-1,2-phthalimido-propyloxypropyloxypropyloxypropyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonylvinylidine-carbonyloxypropylene), and mixtures thereof. The crosslinked polyesterimide may be obtained from the reaction of from 0.96 mole equivalent to 0.995 mole equivalent of unsaturated polyesterimide, and from 0.005 mole equivalent to 0.05 mole equivalent of free radical initiator. In one embodiment of the present invention there are provided toners with low melt fusing temperatures of from 130°C to 145°C and a broad fusing latitude of from 30°C to 60°C;toner compositions comprised of crosslinked polyesterimides with a glass transition temperature of from 50°C to 65°C; and unsaturated polyesterimides with a number average molecular weight of from 3,000 grams per mole to 30,000 and a weight average molecular weight of from 10,000 grams per mole to 200,000 gram per mole. In yet another embodiment of the present invention there are provided developer compositions comprised of a crosslinked polyesterimide with number average molecular weight of from 6,000 grams per mole to 300,000 gram per mole as measured by vapor pressure osmometry. In yet another embodiment of the present invention there is provided a toner which displays low gloss such as from 1 to 30 gloss units as measured by the Gardner Gloss metering unit. Also, in an embodiment of the present invention to provide a toner which displays low relative sensitivity, such as from 1.0 to 2.3, as measured from the triboelectric charge ratio of 20 percent humidity level to 80 percent humidity level. Embodiments of the present invention provide toners which will enable the development of images in electrophotographic imaging apparatuses, which images have substantially no background deposits thereon, are substantially smudge proof or smudge resistant, and therefore, are of excellent resolution; and further, such toner compositions can be selected for high speed electrophotographic apparatuses, that is those exceeding 70 copies per minute. Additionally, in another object of the present invention there are provided processes for the preparation of unsaturated polyesterimides by the reaction of a dianhyride, an unsaturated monoanhydride, and an alkylene oxide diamime, such as a JEFFAMINE™, followed by crosslinking utilizing, for example, reactive extrusion as illustrated in copending patent applications U.S. Serial No 814,641 and US-A-5,227,460. These and other embodiments of the present invention embodiments provide toner compositions comprised of crosslinked polyesterimides, pigment particles and optional known toner additives. The unsaturated polyesterimide resins of the present invention can be prepared as illustrated herein, that is for example by melt condensation methods. More specifically, there can be charged into a reactor equipped with a bottom drain valve, double turbine agitator and distillation receiver with a cold water condenser from 0.75 to 0.95 mole of monomer, such as trimellitic anhydride or 1,2,4-benzene tetracarboxylic acid, 0.45 to 0.5 mole of flexible diamine, such as diamino terminated polyoxypropylene available as JEFFAMINE 230™ from Texaco Chemicals, 0.0001 mole to 0.02 mole of a polycondensation catalyst, such as butyltin oxide hydroxide, 0.95 to 1.0 mole of a diol, such as ethanediol or 1,2-propanediol, and of from 0.05 to 0.25 mole of unsaturated monomer such as maleic acid, maleic anhydride or fumaric acid. The reactor is then heated to 150°C to 190°C with stirring for a duration of about 3 hours whereby 0.5 to 0.9 mole of water byproduct is collected in the distillation receiver. The mixture is then heated to from 180 to 200°C, after which the pressure is slowly reduced from atmospheric pressure to about 0.1 kPa (1.0 millibar) over a period of from one hour to 5 hour period with collection of approximately 0.45 to 0.5 mole of glycol in the distillation receiver. The reactor is then purged with nitrogen to atmospheric pressure, and the resulting unsaturated polyesterimide, copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyl-1',2 '-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxyethylene), is collected through the bottom drain valve. The glass transition temperature of the resin can then be measured and was, for example, from 45°C to 65°C (onset) utilizing the 910 Differential Scanning Calorimeter available from E.I. DuPont operating at a heating rate of 10°C per minute. The number average molecular weight can be measured to be of from 1,500 grams per mole to 100,000 grams per mole by vapor phase calorimetry. The crosslinked polyesterimide resins of the present invention can be prepared as illustrated herein, that is for example by admixing and heating of from 0.94 to 0.999 mole percent of the aforementioned unsaturated polyesterimide with from 0.001 mole percent to 6 mole percent of an organo peroxide, such as benzoyl peroxide or lauryl peroxide, in a melt mixer or extruder at a temperature of from 110°C to 190°C for a duration of from 1 minute to 90 minutes. Generally, the crosslinked polyesterimides are prepared by the reaction of an unsaturated polyesterimide with a free radical initiator. Specific examples of unsaturated polyesterimide resins include copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine carbonyloxypropylene), copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxyethylene), copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), copoly(4-oxycarbonyl-1,2-phthalimido-propyloxypropyloxypropyloxypropyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxypropylene) and mixtures thereof, which resin is present in various effective amounts, such as, by way of example, from 85 percent by weight to 98 percent by weight of the toner comprised of, for example, resin and pigment. An aspect of the present invention is to provide a process for the preparation of a crosslinked polyesterimide which comprises heating and admixing a triacid or triacid anhydride, an unsaturated diacid or diester, a diamine and a diol of from 150°C to 190°C, followed by continued heating at from 190°C to 210°C at a pressure of from 0.013 kPa (0.1 mm Hg) to 13.3 kPa (100 mm Hg), and thereafter isolating the product. In one process embodiment the diol is selected from the group consisting of ethanediol, propanediol, 1,2-propanediol, 1,4-butanediol, 2,4-butanediol, 3,4-butanediol, 1,5-pentanediol, 2,5-pentanediol, 3,5-pentanediol, 2,3-butanediol, 2,2-dimethyl-1,3-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, hexanediol, heptanediol, octanediol, nonanediol, or mixture thereof, and represents from 0.2 to 0.475 mole percent of the unsaturated polyesterimide. In another process embodiment the triacid or triacid anhydride is selected from the group consisting of trimellitic anhydride, and 1,2,4-benzene tricarboxylic acid and represents from 0.4 to 0.475 mole percent of the unsaturated polyesterimide. In yet another process embodiment the unsaturated diacid is maleic anhydride, fumaric acid, maleic acid, itaconic acid, 2-methylitaconic acid, and the diester is selected from the group consisting of fumarate, maleate, and itaconate present in effective amounts of from 0.1 mole percent to 15 mole percent by weight of the unsaturated polyesterimide. In a further process embodiment the diamine is selected from the group consisting of diaminoethane, diaminopropane, 2,3-diaminopropane, diaminobutane, diaminopentane, diamino-2-methylpentane diaminohexane, diamino-trimethylhexane, diaminoheptane, diaminooctane, diaminononane, diaminodecane, diaminododecane, diaminoterminated diethyleneoxide, diaminoterminated triethyleneoxide, and a polyoxyalkylene of the formula wherein R represents a hydrogen or alkyl group; n represents monomer segments and is a number of from 1 to 10. Specific examples of triacid or acid-anhydride monomers that can be utilized to prepare the unsaturated polyesterimide include trimellitic anhydride, 1,2,4 benzenetricarboxylic acid and the like selected in an amount of from 0.40 to 0.5 mole equivalent, or preferably in an amount of from 0.4 to 0.475 mole equivalent of the unsaturated polyesterimide. Specific examples of diamino alkanes or diamino alkylene oxides that can be utilized to prepare the polyimide include diaminoethane, diaminopropane, 2,3-diaminopropane, diaminobutane, diaminopentane, diamino-2-methylpentane also known as DYTEK A™ available from E.I. DuPont Chemical Company, diaminohexane, diamino-trimethylhexane, diaminoheptane, diaminooctane, diaminononane, diaminodecane, diaminododecane, diaminoterminated-ethylene oxide, diaminoterminated-diethylene oxide available as JEFFAMINE EDR-148™ from Texaco Chemicals, diaminoterminated-diethylene oxide available as JEFFAMINE EDR-148™ from Texaco Chemicals, diaminoterminated-triethylene oxide available as JEFFAMINE EDR-192™ from Texaco Chemicals, diaminoterminated-polyoxypropylene oxide available as JEFFAMINE D-230™, JEFFAMINE 400™, JEFFAMINE 700™ all available from Texaco Chemicals and mixtures thereof, and selected in various effective amounts, such as from 0.4 mole equivalent to 0.6 mole equivalent, or preferably from 0.45 to 0.55 mole equivalent of unsaturated polyimide resin. Specific examples of unsaturated monomers utilized to form the unsaturated polyesterimide include maleic anhydride, fumaric acid, maleic acid, itaconic acid, 2-methylitaconic acid, diesters of fumarate, maleate, itaconate wherein the alkyl chain of the diester contains from 1 carbon to 23 carbon atoms and mixtures thereof, and employed in various effective amounts of, for example, from 0.05 mole percent to 0.2 mole equivalent, or preferably of from 0.1 to 0.15 mole equivalent of the unsaturated polyesterimide. Specific examples of diol monomers utilized to form the unsaturated polyesterimide include ethanediol, propanediol, 1,2-propanediol, 1,4-butanediol, 2,4-butanediol, 3,4-butanediol, 1,5-pentanediol, 2,5-pentanediol, 3,5-pentanediol, 2,3-butanediol, 2,2-dimethyl-1,3-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, hexanediol, heptanediol, octanediol, nonanediol, decanediol and mixtures thereof, selected in various effective amounts such as, for example, from about 0.4 to about 0.6 mole equivalent, and preferably from about 0.45 to about 0.55 mole equivalent of the unsaturated polyesterimide. Specific examples of free radical initiators selected for polymerizing the unsaturated polyesterimide to enable the crosslinked polyesterimides include azo-type initiators such as 2-2'-azobis(dimethyl-valeronitrile), azobis(isobutyronitrile), azobis(cyclohexane-nitrile), azobis(methyl-butyronitrile), mixtures thereof, and the like; peroxide initiators such as benzoyl peroxide, lauroyl peroxide, methyl ethyl ketone peroxide, isopropyl peroxy-carbonate, 2,5-dimethyl-2,5-bis(2-ethylhexanoyl-peroxy)hexane, di-tert-butyl peroxide, cumene hydroperoxide, dichlorobenzoyl peroxide; potassium persulfate, ammonium persulfate, sodium bisulfate, mixtures of potassium persulfate and sodium bisulfite, and mixtures thereof with the effective quantity of initiator selected being, for example, from 0.1 percent to 10 percent by weight of crosslinked polyesterimide resin. A number of known colorants can be selected, which colorants are present in the toner in an effective amount of, for example, from 1 to 25 percent by weight of toner, and preferably in an amount of from 1 to 10 weight percent. Typical colorants include carbon black, like REGAL 330 ® magnetites, such as Mobay magnetites MO8029™, MO8060™; Columbian magnetites; MAPICO BLACKS™ and surface treated magnetites; Pfizer magnetites CB4799™, CB5300™, CB5600™, MCX6369™; Bayer magnetites BAYFERROX 8600™, 8610™; Northern Pigments magnetites NP-604™, NP-608™; Magnox magnetites TMB-100™, or TMB-104™; and other equivalent black pigments. As colored pigments there can be selected known cyan, magenta, yellow, red, green, brown, blue or mixtures thereof. Specific examples of pigments include HELIOGEN BLUE L6900™, D6840™, D7080™, D7020™, PYLAM OIL BLUE™ and PYLAM OIL YELLOW™, PIGMENT BLUE 1™ available from Paul Uhlich & Company, Inc., PIGMENT VIOLET 1™, PIGMENT RED 48™, LEMON CHROME YELLOW DCC 1026™, E.D. TOLUIDINE RED™ and BON RED C™ available from Dominion Color Corporation, Ltd., Toronto, Ontario, NOVAperm YELLOW FGL™, HOSTAPERM PINK E™ from Hoechst, and CINQUASIA MAGENTA™ available from E.I. DuPont de Nemours & Company. Generally, colored pigments that can be selected are cyan, magenta, or yellow pigments, and mixtures thereof. Examples of magenta materials that may be selected as pigments include, for example, 2,9-dimethyl-substituted quinacridone and anthraquinone dye identified in the Color Index as Cl 60710, Cl Dispersed Red 15 and diazo dye identified in the Color Index as Cl 26050, Cl Solvent Red 19. Illustrative examples of cyan materials that may be used as pigments include copper tetra-(octadecyl sulfonamido) phthalocyanine, x-copper phthalocyanine pigment listed in the Color Index as Cl 74160, Cl Pigment Blue, and Anthrathrene Blue, identified in the Color Index as Cl 69810, Special Blue X-2137: while illustrative examples of yellow pigments that may be selected are diarylide yellow 3,3-dichlorobenzidene acetoacetanilides, a monoazo pigment identified in the Color Index as Cl 12700, Cl Solvent Yellow 16, a nitrophenyl amine sulfonamide identified in the Color Index as Foron Yellow SE/GLN, Cl Dispersed Yellow 33 2,5-dimethoxy-4-sulfonanilide phenylazo-4'-chloro-2,5-dimethoxy acetoacetanilide, and Permanent Yellow FGL. Colored magnetites, such as mixtures of MAPICO BLACK™ and cyan components, may also be used as pigments, and are employed in effective amounts of from about 1 weight percent to about 65 weight percent of the toner. The toner may also include known charge additives in various effective amounts such as from 0.1 to about 20, and preferably from 1 to 3 weight percent of the toner components such as alkyl pyridinium halides, bisulfates, the charge control additives of US-A-3,944,493; 4,007,293; 4,079,014; 4,394,430, and 4,560,635. Surface additives that can be added to the toner compositions of the present invention include, for example, metal salts, metal salts of fatty acids, colloidal silicas, metal oxides and mixtures thereof, which additives are usually present in an amount of from 0.1 to 1 weight percent, reference US-A-3,590,000; 3,720,617; 3,655,374 and 3,983,045. Preferred additives include zinc stearate and AEROSIL R972 ® available from DeGussa. In another embodiment of the present invention, there are provided, subsequent to known micronization and classification, toner particles with an average volume diameter of from 5 to 20 µm (5 to 20 microns) comprised of the crosslinked polyesterimide resin, pigment particles, and optional charge enhancing additives. Also, the charge enhancing additives of the present invention may be coated on the pigment particle in an effective amount of from 0.05 to 5 weight percent of toner. Examples of developers include admixtures of the toners, 1 to 3 parts per 100 parts of carrier. Examples of carriers include steel, ferrites, iron, coated or uncoated, which coatings include fluoropolymers like polyvinylflourides, terpolymers of styrene, methylmethacrylate, and an organo silane. Examples of carriers and coatings thereof are also illustrated in US-A-4,937,166 and 4,935,326. In the examples below the parts and percentages are by weight unless otherwise indicated. EXAMPLE I An unsaturated polyesterimide derived from trimellitic anhydride, fumaric acid, 1,2-propanediol, and diaminoterminated-polyoxypropylene available as JEFFAMINE EDR-148™ from Texaco Chemical Company was prepared as follows. Trimellitic anhydride (172.8 grams), polyoxypropyldiamine (66.6 grams) available as JEFFAMINE EDR-148™ from Texaco Chemicals, fumaric acid (18.4 grams), butyltin oxide hydroxide (0.3 grams) and 1,2-propanediol (122.5 grams) were charged in a 1 liter Parr reactor equipped with a double turbine agitator, bottom drain valve and distillation apparatus. The reaction mixture was heated to 190°C over a 1 hour period, and maintained at this temperature for an additional 2 hours wherein 41.5 grams of distillant was collected in the distillation receiver. The pressure was then reduced from atmospheric pressure to about 5 kPa (50 millibars) over a 30 minute period, and maintained under these conditions for an additional 45 minutes, followed by further decreasing the pressure to about 0.1 kPa (1 millibar) over a 75 minute period, and maintained at these conditions for an additional 70 minutes, wherein an additional 60 grams of distillate was collected. The unsaturated polyesterimide, copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)-copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), product was then discharged from the reactor through the bottom drain, and cooled uninterrupted to room temperature. The glass transition temperature of the polyesterimide was found to be 61.8°C as measured by an E.I. DuPont Differential Scanning Calorimeter. The number average molecular weight was found to be 3,804 grams per mole, and the weight average molecular weight was found to be 9,215 grams per mole, both measured by Gel Permeation Chromatography. EXAMPLE II A crosslinked polyesterimide derived from 0.5 percent by weight of benzoyl peroxide and 99.5 percent by weight of the unsaturated polyesterimide of Example I was prepared as follows. The unsaturated polyesterimide (59.7 grams) of Example I and 0.3 gram of benzoyl peroxide, available as LUCIDOL L-78™ from Penwalt Chemicals, was admixed in a Haake melt mixer at 160°C for a duration of 15 minutes. The crosslinked polyesterimide resin, crosslinked copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), was then collected and cooled to room temperature. The glass transition temperature of the aforementioned crosslinked polyesterimide was found to be 59.6°C as measured by the E.I. DuPont Differential Scanning Calorimeter. EXAMPLE III A crosslinked polyesterimide derived from 0.8 percent by weight of benzoyl peroxide and 99.2 percent by weight of the unsaturated polyesterimide of Example I was prepared as follows. The unsaturated polyesterimide (59.52 grams) of Example I and 0.48 gram of benzoyl peroxide available as LUCIDOL L-78™ from Penwalt Chemicals was admixed in a Haake melt mixer at 160°C for a duration of 15 minutes. The crosslinked polyesterimide resin, crosslinked copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), was then collected and cooled to room temperature. The glass transition temperature of the aforementioned crosslinked polyesterimide was found to be 59.0°C as measured by the E.I. DuPont Differential Scanning Calorimeter. EXAMPLE IV A crosslinked polyesterimide derived from 1.0 percent by weight of benzoyl peroxide and 99 percent by weight of the unsaturated polyesterimide of Example I was prepared as follows. The unsaturated polyesterimide (59.4 grams) of Example I and 0.60 gram of benzoyl peroxide available as LUCIDOL L-78™ from Penwalt Chemicals was admixed in a Haake melt mixer at 160°C for a duration of 15 minutes. The crosslinked polyesterimide resin, copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), was then collected and cooled to room temperature. The glass transition temperature of the aforementioned crosslinked polyesterimide was found to be 59.1°C as measured by the E.I. DuPont Differential Scanning Calorimeter. EXAMPLE V A crosslinked polyesterimide derived from 1.5 percent by weight of benzoyl peroxide and 98.5 percent by weight of the unsaturated polyesterimide of Example I was prepared as follows. The unsaturated polyesterimide (59.1 grams) of Example I and 0.90 gram of benzoyl peroxide available as LUCIDOL L-78™ from Penwalt Chemicals was admixed in a Haake melt mixer at 160°C for a duration of 15 minutes. The crosslinked polyesterimide resin, copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), was then collected and cooled to room temperature, about 25°C, throughout unless otherwise indicated. The glass transition temperature of the aforementioned crosslinked polyesterimide was found to be 62.4°C as measured by the E.I. DuPont Differential Scanning Calorimeter. EXAMPLE VI A crosslinked polyesterimide derived from 3.0 percent by weight of benzoyl peroxide and 97 percent by weight of the unsaturated polyesterimide of Example I was prepared as follows. The unsaturated polyesterimide (58.2 grams) of Example I and 1.80 grams of benzoyl peroxide available as LUCIDOL L-78™ from Penwalt Chemicals was admixed in a Haake melt mixer at 160°C for a duration of 15 minutes. The crosslinked polyesterimide resin, copoly(4-oxycarbonyl-1,2-phthalimido-ethyloxyethyloxyethyl-1',2'-phthalimido-4'-carbonyl)copoly(oxycarbonyl-vinylidine-carbonyloxypropylene), was then collected and cooled to room temperature. The glass transition temperature of the aforementioned crosslinked polyesterimide was found to be 60.6°C as measured by the E.I. DuPont Differential Scanning Calorimeter. EXAMPLE VII A black toner composition comprised of 94 percent by weight of the crosslinked polyesterimide resin of Example II and 6 percent by weight of REGAL 330 ® black pigment was prepared as follows. The crosslinked polyesterimide resin of Example II was in the form of granules and ground to smaller particles utilizing a Black and Decker Coffee Grinder. After grinding, 50 grams (94 percent by weight of toner) of the crosslinked resin polymer was mixed with 3.2 grams of REGAL 330 ® pigment (6 percent by weight of toner). The two components were mixed utilizing a Black and Decker Coffee Grinder. The mixed components were then extruded utilizing the CS-194A twin screw extruder available from Custom Scientific Instruments at a barrel temperature of 140°C. An 8 inch Sturtevant micronizer was used to reduce the particle size further. After grinding, the toner was measured to display an average volume diameter particle size of 7.7 microns with a geometric distribution of 1.42 as measured by the Coulter Counter. A developer composition was prepared by roll milling the aforementioned toner, 3 parts by weight with 100 parts by weight of carrier comprised of a steel core with polyvinylidenefluoride polymer coating thereof, 0.75 weight percent coating and with an average diameter of about 90 microns, which carrier is available from Xerox Corporation. The tribo data was obtained using the known blow-off Faraday Cage apparatus, and the toner developer was subjected to 20 percent humidity in a chamber for 48 hours, and at 80 percent humidity level in a chamber for 48 hours. The ratio of the corresponding triboelectric charge at 20 percent RH to 80 percent RH as given by equation 1 was measured to be .95. Unfused copies were then produced with the above toner using a Xerox Corporation 1075 imaging apparatus with the fusing system disabled. The unfused copies were then subsequently fused on the 1075 fuser using a process speed of 30.2 cm (11.9 inches) per second. Fusing evaluation of the toner indicated a minimum fixing temperature of about 141°C, and a hot-offset temperature of 180°C. The gloss of the solid area images were subsequently measured by a Gardner Gloss metering unit and found to display a gloss of 4 indicative of a matte finish. EXAMPLE VIII A black toner composition comprised of 94 percent by weight of the crosslinked polyesterimide resin of Example IV and 6 percent by weight of REGAL 330 ® black pigment was prepared as follows. The crosslinked polyesterimide resin of Example IV was in the form of granules and ground to smaller particles utilizing a Black and Decker Coffee Grinder. After grinding, 50 grams (94 percent by weight of toner) of the crosslinked polymer was mixed with 3.2 grams of REGAL 330 ® pigment (6 percent by weight of toner). The two components were mixed utilizing a Black and Decker Coffee Grinder. The mixed components were then extruded utilizing the CS-194A twin screw extruder available from Custom Scientific Instruments at a barrel temperature of 140°C. An 20 cm (8 inch) Sturtevant micronizer was used to reduce the particle size further. After grinding, the toner was measured to display an average volume diameter particle size of 7.4 µm (7.4 microns) with a geometric distribution of 1.45 as measured by the Coulter Counter. A developer composition was prepared by roll milling the aforementioned toner, 3 parts by weight, with 100 parts by weight of carrier comprised of a steel core with polyvinylidenefluoride polymer coating thereof, 0.75 weight percent coating, and with an average diameter of about 90 microns, which carrier is available from Xerox Corporation. The tribo data was obtained using the known blow-off Faraday Cage apparatus, and the toner developer was subjected to 20 percent humidity in a chamber for 48 hours, and at 80 percent humidity level in a chamber for 48 hours. The ratio of the corresponding triboelectric charge at 20 percent RH to 80 percent RH was measured to be 1.95. Unfused copies were then produced with the above toner using a Xerox Corporation 1075 imaging apparatus with the fusing system disabled. The unfused copies were then subsequently fused on the 1075 fuser using a process speed of 30.2 cm (11.9 inches) per second. Fusing evaluation of the toner indicated a minimum fixing temperature of about 161°C, and hot-offset temperature of 180°C. The gloss of the solid area images were subsequently measured by a Gardner Gloss metering unit and found to display a gloss of 6 indicative of a matte finish.

Claims: A toner composition comprising a pigment and a crosslinked polyesterimide. The toner composition as claimed in claim 1, wherein the crosslinked polyesterimide is obtainable from the reaction of a free radical initiator and an unsaturated polyesterimide. The toner composition as claimed in claim 2, wherein the unsaturated polyesterimide is of the formula wherein x and y represent the number of random monomer segments present and is a number of from 10 to 10,000; R' is an alkyl group and R is an alkyl, an oxyalkylene or a polyoxyalkylene. The toner composition as claimed in any one of claims 1 to 3, which possesses a low fixing temperature of from 130°C to 162°C and a broad fusing latitude of from 20°C to 80°C. The toner composition as claimed in any one of claims 1 to 4, wherein the glass transition temperature thereof is from 50°C to 65°C. The toner composition as claimed in any one of claims 1 to 5, wherein there is a relative humidity sensitivity of from 1.01 to 2.5. A process for the preparation of a crosslinked polyesterimide which comprises heating and admixing a triacid or triacid anhydride, an unsaturated diacid or diester, a diamine and a diol of from 150°C to 190°C, followed by continued heating at from 190°C to 210°C at a pressure of from 0.013 kPa (0.1 mm Hg) to 13.3 kPa (100 mm Hg), reacting the so-formed unsaturated polyesterimides with a free radical initiator and thereafter isolating the product. The process as claimed in claim 7, wherein heating from 150°C to 190°C is accomplished for a period of from 60 minutes to 900 minutes, and continued heating is accomplished for a period of from 60 minutes to 300 minutes. A method of imaging which comprises formulating an electrostatic latent image on a negatively charged photoreceptor, affecting development thereof with the toner composition according to any one of claims 1 to 6, and thereafter transferring the developed image to a suitable substrate. A developed image obtainable by the method as claimed in claim 9, wherein the gloss of the image is from 1 to 30 gloss units; or wherein the developed image is matte.

Inventors: DRAPPEL STEPHAN V, SACRIPANTE GUERINO G, YEUNG ANISSA B W, DRAPPEL, STEPHAN V., SACRIPANTE, GUERINO G., YEUNG, ANISSA B. W.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1995
Main classification: G03G9
IPC codes: G03G9