INCREASING THE ELECTRICAL RESISTIVITY OF ESTER LUBRICANTS, ESPECIALLY FOR USE WITH HYDROFLUOROCARBON REFRIGERANTS

Abstract: The electrical resistivity of hindered polyol ester lubricants can be raised to very high levels by treating the lubricants with activated alumina, preferably after the acid values of the lubricants treated have already been reduced to low levels by conventional refining with alkali or other acid scavengers.

Description: INCREASING THE ELECTRICAL RESISTIVITY OF ESTER LUBRICANTS, ESPECIALLY FOR USE WITH HYDROFLUOROCARBON REFRIGERANTS BACKGROUND OF THE INVENTION Field of the Invention This invention relates to processes for increasing the electrical resistivity of ester lubricants, particularly esters of hindered polyols, which are defined for this purpose as organic molecules containing at least five carbon atoms, at least 2 -OH groups, and no hydrogen atoms on any carbon atom directly attached to a carbon atom bearing an -OH group, more particularly such esters that are intended to be used to lubricate refrigerating compressors and similar machinery which will bring the lubricant esters into contact with, and thus form mixtures of them with, hydrofluorocarbon refrigerants. Substantially chlorine- free hydrofluorocarbon refrigerants (hereinafter often abbreviated as "HFC's") are scheduled by international treaty and the laws and regulations of most in¬ dustrially advanced countries to replace the most common previously used chlorofluorocarbon refrigerant heat transfer fluids ("CFC's"), in order to reduce the threat to the earth's ozone layer from the chlorine content of the emissions from imperfectly sealed and/or discarded refrigerators. Statement of Related Art and Object of the Invention CFC's and the mineral oil lubricants normally used with them generally have high electrical resistivities. This resistivity was relied on to provide an important part of the electrical insulation needed in many existing compressor designs. Commercial HFC's themselves are more polar than and have lower electrical resistance than commercial CFC's, and commercial examples of the ester type lubricants that are often needed for adequate miscibility with HFC's have often had considerably lower electrical resistance than commercial mineral oil lubricants. There is therefore a demand for lubricants with higher electrical resistivities that also are well adapted for use with HFC's. Esters of hindered polyols have already been recognized in the art as high quality lubricant basestocks for almost any type of refrigeration machinery employing a fluorocarbon refrigerant, particularly one free from chlorine. However, these esters as practically made have often not had adequate electrical resistivity for the uses most demanding of this property. Providing such esters with higher electrical resistivity is a major object of this invention. DESCRIPTION OF THE INVENTION Except in the claims and the operating examples, or where otherwise ex¬ pressly indicated, all numerical quantities in this description indicating amounts of material or conditions of reaction and/or use are to be understood as modified by the term "about" in defining the broadest scope of the invention. Practice of the invention within the boundaries corresponding to the numerical quantities stated is usually preferable, however. Also, unless explicitly stated to the contrary, the description of more than one chemical compound or class of compounds as suitable or preferred for a particular purpose in connection with the invention shall be understood as implying that mixtures of any two or more of the entities so described individually as suitable or preferred are equally as suitable or preferred as the individual entities, and all descriptions of mixtures in terms of ratios, percentage, or parts shall be understood as ratios, percentages, or parts by weight or mass. Summary of the Invention It has now been found that treatment with activated alumina is surprisingly effective in increasing the electrical resistivity of lubricant esters as commonly made commercially in the past, even when the esters have already been extensively refined to reduce their acid values. This treatment is particularly effective when applied to esters of the types described in copending U. S. Patent Application Serial Nos. 08/027,628, 08/027,629, 08/028,856, 08/029,194, 08/029,196, and 08/029,204, all filed March 10, 1993, and in U. S. Patent 5,021 ,179 of June 4, 1991 to Zehler et al., the complete specifications of all of which, except to any extent contrary to any explicit statement herein, are hereby incorporated herein by reference. Description of Preferred Embodiments A process according to this invention at a minimum includes a step of contacting a liquid lubricant ester containing composition, also containing some impurities of unknown chemical character that are present in the starting materials and/or produced during the esterification reaction under practical conditions, with solid activated alumina, maintaining the contact for a selected period of time, and then separating the solids to produce a product liquid lubricant ester containing mixture with higher electrical resistivity. Preferably, contact between the solid activated alumina and the lubricant to be refined is assisted by mechanical agitation. The temperature during contact between the lubricant and alumina preferably is, with increasing preference in the order given, at least 30, 52, 72, 90, 98, 105, 111 , 116, or 119 ° C and independently preferably is, with increasing preference in the order given, not more than 300, 210, 188, 168, 150, 142, 134, 128, 124, or 121 ° C. The time of contact between alumina and ester before separation preferably is, with increasing preference in the order given, not less that 1 , 2, 4, 8, 16, 32, 40, 48, 52, or 56 minutes (hereinafter often abbreviated "min") and independently preferably is, with increasing preference in the order given, not more than 480, 360, 300, 280, 265, 255, 250, or 244 min. The ratio, expressed as percentage, of the mass of activated alumina used to the mass of liquid treated preferably is, with increasing preference in the order given, not less than 0.01 , 0.02, 0.04, 0.08, 0.16, 0.26, 0.35, 0.39, 0.43, 0.46, or 0.48 % and independently not more than 10, 5, 2.5, 1.8, 1.3, 0.80, 0.67, 0.62, 0.58, 0.55, or 0.52 %. The average particle size of the activated alumina used in the process preferably is chosen to be sufficiently large to separate easily when desired, by some well established and economical process such as filtration or centrifugation, and sufficiently small and/or porous to have a high surface area, inasmuch as it is believed that adsorption may contribute significantly to the increases in electrical resistivity achieved by a process according to the invention. More particularly, the alumina used preferably is, with increasing preference in the order given, fine enough to pass through screens with standard mesh sizes of 24, 40, 50, 60, 80, or 100 mesh and independently preferably is, with increasing preference in the order given, not fine enough to pass through screens or cloths with standard mesh sizes of 1000, 600, 400, or 320. Independently the specific surface area of the alumina used, measured by the conventional Brunauer-Emmett-Teller ("BET") nitrogen gas adsorption technique, is at least, with increasing preference in the order given, 100, 150, 200, 225, or 250 square meters per gram (hereinafter abbreviated as "m 2 /g"). Under some conditions it is advantageous to reduce the pressure over the mixture of activated alumina and lubricant being treated according to the invention. When such a partial vacuum is desired, the pressure of gas over the mixture of alumina and esters being treated preferably is, with increasing preference in the order given, not more than 100, 50, 25, 15, 10, 8, 7, 6, or 5 torr during at least half of the total contact time. The conditions above have been described for a single application of a process according to the invention. In practice, however, it has been found advantageous in many cases to repeat one or all of the steps of the process outlined above at least once, and sometimes more than once, as indicated in the working examples below. A somewhat less preferred, but nevertheless often useful, alternative to repeating all the steps outlined above is to use amounts of alumina nearer to the upper limits of the preferred values in a single step, rather than amounts nearer to the most preferred values. For example, instead of using 0.5 % alumina three times, 1.5 % alumina might be used in a single step. The effectiveness of activated alumina in raising electrical resistivity is substantially reduced if the lubricant ester containing mixture being treated contains free acids of any sort. Therefore, the lubricant mixture to be treated according to the invention preferably is first treated if necessary by alkali refining as generally known in the art in order to reduce its acid value (hereinafter often abbreviated as "AV"). The AV of the lubricant mixture to be treated before beginning treatment according to the invention preferably is, with increasing preference in the order given, not greater than 0.10, 0.085, 0.065, 0.050, 0.040, 0.032, 0.028, 0.026, 0.024, 0.022, 0.020, 0.018, 0.016, 0.014, 0.012, or 0.010. The effectiveness of the alumina can also be reduced by water present in the liquid being treated. Therefore, the liquid to be treated preferably is dried by partial vacuum and heat and/or by contact with desiccant before treatment according to this invention. One suitable method of drying is to maintain the ester mixture at 120° C for about 2 hours under a partial vacuum, with a pressure of not more than 2 torr, or preferably not more than 0.2 torr. However, other drying methods known in the art may also be used. The volume resistivity, measured according to ASTM method D 1169-80, of a lubricant product from a process according to this invention preferably is, with increasing preference in the order given, at least 1.O-1O 14 , 2.0*10 14 , 4.0 » 10 14 , 5.9'10 14 , 6.8 » 10 14 , 8.0 » 10 14 , 9.0*10 14 , or 10.0 » 10 14 ohm centimeters. A process according to the invention is particularly advantageously applied to esters made by reacting hindered polyols, preferably neopentyl glycol ("NPG"), trimethylolpropane ("TMP"), or pentaerythritol ("PE"), with pentanoic acid or 2-ethylhexanoic acid. The practice of the invention may be further appreciated by consideration of the following examples and comparative examples. Ester base stocks 1 and 2 were prepared by reacting TMP for #1 and PE for # 2 with pentanoic acid in the manner described in U. S. Patent 5,021 ,179 column 8 lines 9 - 62, using sodium hydroxide to remove residual acidity in the manner generally known in the art as "alkali refining". Different lots of each type of ester base stock were made at different times, using the same nominal directions but producing slightly different results, probably because of variations in the raw materials and/or process conditions within the ranges of permissible variation and practical control of these factors. The refined and dried ester lubricants were then treated according to the present invention with 0.5 % of their mass of Alumina F-1 with a particle size of -100 mesh, commercially ob¬ tainable from Alcoa Industrial Chemicals Division (Vidalia, Louisiana), for 1 - 2 hours per treatment step at 120° C. In some cases, as indicated in Table 1 below, more than one step of alkali refining and/or alumina treatment were used. The electrical resistance values were measured according to ASTM D 1169-80, using a test voltage of 500 volts per mm at a temperature of 25° C. Table 1 It is apparent from the results in Table 1 that alumina treatment is more effective than alkali refining in increasing electrical volume resistivity.

Claims: The invention claimed is: CLAIMS 1. A process for increasing the electrical volume resistivity of a first liquid mixture consisting essentially of esters of hindered polyols with organic carboxylic acids, said process comprising steps of: (I) mixing the first liquid mixture with solid activated alumina so as to form a solid-liquid mixture and maintaining mutual contact between the liquid and the alumina in said solid-liquid mixture for a time of at least 1 minute; and (II) separating the solid material from the liquid in the solid-liquid mixture formed at the end of step (I), to produce a second liquid consisting es¬ sentially of esters of hindered polyols with organic carboxylic acids and having an electrical volume resistivity that is higher than that of the first liquid mixture, wherein the esters of said first liquid mixture are selected from the group consisting of: (A) esters made by reacting one or more of NPG, TMP, and PE with 2-ethyl- hexanoic acid; (B) a mixture of polyol ester molecules in which (i) at least about 45 % of the alcohol moieties are those of TMP and a total of at least about 75 % of the remainder of the alcohol moieties are selected from those of the group consisting of NPG, TME, and PE and (ii) at least 70 % of the acyl groups are straight chain pentanoyl groups and at least about 75 % of the balance of the acyl groups are those selected from the group con- sisting of butanoyl, 2-methylpropanoyl, 2-methylbutanoyl, and 3- methylbutanoyl; (C) a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, and DPE and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the con¬ straints that (a) a total of at least about 3 % of the acyl groups in the mix¬ ture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; and (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid molecules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol moieties in the esters are those of PE; and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic; or (d)(2) at least about 2.0 %, but not more than about 13 %, of the acyl groups in the ester mix¬ ture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each; (D) a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 5 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; and (d) not more than about 2 % of the acyl groups in the es- ter mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid molecules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol moieties in the esters are those of PE; and not more than about 7.5 % of the acyl groups in the ester mixture are di¬ basic; or (d)(2) at least about 5.5 %, but not more than 13.5 %, of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each; (E) a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 15 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the ester mixture contain more than two carboxyl groups each; and (e) at least about 13.8 % of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mix¬ ture have either five or six carbon atoms each; (F) a mixture of polyol ester molecules in which at least about 85 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from PE, DPE, and TPE, at least about 20 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from DPE and TPE, and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 3 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and (e) a total of at least about 20 % of the acyl groups in the mixture are selected from the group consisting of the trimethylhexanoyl acyl groups and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic. 2. A process according to claim 1 , wherein the AV of the first liquid mixture at the beginning of step (I) is not more than 0.10, the temperature during contact between the first liquid mixture and the alumina in step (I) is in the range from 52 to 210 ° C, the time of contact in step (I) is between 8 and 480 min, the mass of activated alumina used in step (I) is from 0.04 to 10 % of the mass of the first liquid mixture, the particle size of the alumina is small enough to pass through a 40 mesh screen but not small enough to pass through a 1000 mesh cloth, and the specific surface area of the alumina is at least 100 m 2 /g. 3. A process according to claim 2, wherein the AV of the first liquid mixture at the beginning of step (I) is not more than 0.085, the temperature during contact between the first liquid mixture and the alumina in step (I) is in the range from 72 to 188 c C, the time of contact in step (I) is between 16 and 360 min, the mass of activated alumina used in step (I) is from 0.08 to 5 % of the mass of the first liquid mixture, the particle size of the alumina is small enough to pass through a 50 mesh screen but not small enough to pass through a 600 mesh cloth, and the specific surface area of the alumina is at least 150 m 2 /g. 4. A process according to claim 3, wherein the AV of the first liquid mixture at the beginning of step (I) is not more than 0.065, the temperature during contact between the first liquid mixture and the alumina in step (I) is in the 5 range from 90 to 168 ° C, the time of contact in step (I) is between 32 and 300 min, the mass of activated alumina used in step (I) is from 0.16 to 2.5 % of the mass of the first liquid mixture, the particle size of the alumina is small enough to pass through a 60 mesh screen but not small enough to pass through a 400 mesh cloth, and the specific surface area of the alumina is at least 200 m 2 /g. o 5. A process according to claim 4, wherein the AV of the first liquid mixture at the beginning of step (I) is not more than 0.050, the temperature during contact between the first liquid mixture and the alumina in step (I) is in the range from 98 to 150 ° C, the time of contact in step (I) is between 32 and 280 min, the mass of activated alumina used in step (I) is from 0.26 to 1.8 % of the s mass of the first liquid mixture, the particle size of the alumina is small enough to pass through a 80 mesh screen but not small enough to pass through a 320 mesh cloth, and the specific surface area of the alumina is at least 225 m 2 /g. 6. A process according to claim 5, wherein the AV of the first liquid mixture at the beginning of step (I) is not more than 0.040, the temperature during o contact between the first liquid mixture and the alumina in step (I) is in the range from 105 to 142 ° C, the time of contact in step (I) is between 32 and 280 min, the mass of activated alumina used in step (I) is from 0.35 to 1.3 % of the mass of the first liquid mixture, the particle size of the alumina is small enough to pass through a 100 mesh screen, and the specific surface area of the 5 alumina is at least 240 m 2 /g. 7. A process according to claim 6, wherein the AV of the first liquid mixture at the beginning of step (I) is not more than 0.028, the temperature during contact between the first liquid mixture and the alumina in step (I) is in the range from 111 to 134 ° C, the time of contact in step (I) is between 40 and 250 0 min, and the mass of activated alumina used in step (I) is from 0.39 to 0.80 % of the mass of the first liquid mixture. 8. A process according to claim 7, wherein the esters of the first liquid mixture are esters made by reacting one or more of NPG, TMP, and PE with 2- ethylhexanoic acid. 9. A process according to claim 7, wherein the esters of the first liquid 5 mixture are a mixture of polyol ester molecules in which (i) at least about 45 % of the alcohol moieties are those of TMP and a total of at least about 75 % of the remainder of the alcohol moieties are selected from those of the group con¬ sisting of NPG, TME, and PE and (ii) at least 70 % of the acyl groups are straight chain pentanoyl groups and at least about 75 % of the balance of the o acyl groups are those selected from the group consisting of butanoyl, 2-methyl- propanoyl, 2-methylbutanoyl, and 3-methylbutanoyl. 10. A process according to claim 7, wherein the esters of the first liquid mixture are a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol s moieties derived from TMP, DTMP, PE, and DPE and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about o 3 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, 5 whether branched or not, is not greater than about 81; and (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid molecules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol moieties in the esters are those of PE; o and not more than about 7.5 % of the acyl groups in the ester mixture are di¬ basic; or (d)(2) at least about 2.0 %, but not more than about 13 %, of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each. 11. A process according to claim 7, wherein the esters of the first liquid mixture are a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic car¬ boxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 5 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; and (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid molecules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol moieties in the esters are those of PE; and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic; or (d)(2) at least about 5.5 %, but not more than 13.5 %, of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each. 12. A process according to claim 7, wherein the esters of the first liquid mixture are a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic car¬ boxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 15 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that 5 are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the ester mixture contain more than two carboxyl groups each; and (e) at least about 13.8 % of the acyl groups o in the ester mixture are dibasic; and a total of at least about 82 % of the mono¬ basic acyl groups in the acid mixture have either five or six carbon atoms each. 13. A process according to claim 7, wherein the esters of the first liquid mixture are a mixture of polyol ester molecules in which at least about 85 % of the alcohol moieties are selected from the group consisting of the alcohol s moieties derived from PE, DPE, and TPE, at least about 20 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from DPE and TPE, and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon 0 atoms each, said alcohol moieties and acyl groups being further selected sub¬ ject to the constraints that (a) a total of at least about 3 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than 5 six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the es¬ ter mixture are part of acid molecules with more than two carboxyl groups each; and (e) a total of at least about 20 % of the acyl groups in the mixture are o selected from the group consisting of the trimethylhexanoyl acyl groups and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic. 14. Esters having a volume resistivity of at least 10 • 10 14 ohm centimeters, said esters being chosen from the group consisting of: (A) esters made by reacting one or more of NPG, TMP, and PE with 2-ethyl- hexanoic acid; (B) a mixture of polyol ester molecules in which (i) at least about 45 % of the 5 alcohol moieties are those of TMP and a total of at least about 75 % of the remainder of the alcohol moieties are selected from those of the group consisting of NPG, TME, and PE and (ii) at least 70 % of the acyl groups are straight chain pentanoyl groups and at least about 75 % of the balance of the acyl groups are those selected from the group con- o sisting of butanoyl, 2-methylpropanoyl . 2-methylbutanoyl, and 3- methylbutanoyl; (C) a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, and DPE and at least about 92 s % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the con¬ straints that (a) a total of at least about 3 % of the acyl groups in the mix- 0 ture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, 5 whether branched or not, is not greater than about 81 ; and (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid molecules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol o moieties in the esters are those of PE; and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic; or (d)(2) at least about 2.0 %, but not more than about 13 %, of the acyl groups in the ester mix- ture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each; (D) a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 5 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; and (d) not more than about 2 % of the acyl groups in the es¬ ter mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid molecules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol moieties in the esters are those of PE; and not more than about 7.5 % of the acyl groups in the ester mixture are di¬ basic; or (d)(2) at least about 5.5 %, but not more than 13.5 %, of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each; (E) a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 15 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the ester mixture contain more than two carboxyl groups each; and (e) at least about 13.8 % of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mix¬ ture have either five or six carbon atoms each; (F) a mixture of polyol ester molecules in which at least about 85 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from PE, DPE, and TPE, at least about 20 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from DPE and TPE, and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 3 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and (e) a total of at least about 20 % of the acyl groups in the mixture are selected from the group consisting of the trimethylhexanoyl acyl groups and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic. 15. Esters according to claim 14, which are esters made by reacting one or more of NPG, TMP, and PE with 2-ethylh exanoic acid. 16. Esters according to claim 14, which are a mixture of polyol ester molecules in which (i) at least about 45 % of the alcohol moieties are those of TMP and a total of at least about 75 % of the remainder of the alcohol moieties are selected from those of the group consisting of NPG, TME, and PE and (ii) at least 70 % of the acyl groups are straight chain pentanoyi groups and at least about 75 % of the balance of the acyl groups are those selected from the group consisting of butanoyl, 2-methylpropanoyl, 2-methylbutanoyl, and 3- methylbutanoyl. 17. Esters according to claim 14, which are a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, and DPE and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 3 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; and (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid molecules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol moieties in the esters are those of PE; and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic; or (d)(2) at least about 2.0 %, but not more than about 13 %, of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each. 18. Esters according to claim 14, which are a mixture of polyol ester 5 molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon o atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 5 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more s than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; and (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and either (d)(1) a total of at least about 20 % of the acid mole- o cules in the mixture are one of the trimethylhexanoic acids; at least about 90 % of the alcohol moieties in the esters are those of PE; and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic; or (d)(2) at least about 5.5 %, but not more than 13.5 %, of the acyl groups in the ester mixture are di¬ basic; and a total of at least about 82 % of the monobasic acyl groups in the 5 acid mixture have either five or six carbon atoms each. 19. Esters according to claim 14, which are a mixture of polyol ester molecules in which at least about 92 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from TMP, DTMP, PE, DPE, TPE, and TTMP and at least about 92 % of the acyl groups are selected 0 from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 15 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the ester mixture contain more than two carboxyl groups each; and (e) at least about 13.8 % of the acyl groups in the ester mixture are dibasic; and a total of at least about 82 % of the monobasic acyl groups in the acid mixture have either five or six carbon atoms each. 20. Esters according to claim 14, which are a mixture of polyol ester molecules in which at least about 85 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from PE, DPE, and TPE, at least about 20 % of the alcohol moieties are selected from the group consisting of the alcohol moieties derived from DPE and TPE, and at least about 92 % of the acyl groups are selected from the group consisting of the acyl groups of all the straight and branched chain monobasic and dibasic carboxylic acids with from four to twelve carbon atoms each, said alcohol moieties and acyl groups being further selected subject to the constraints that (a) a total of at least about 3 % of the acyl groups in the mixture are acyl groups of i-C 5 acid; (b) the ratio of the % of acyl groups in the mixture that contain 8 or more carbon atoms and are unbranched to the % of acyl groups in the mixture that are both branched and contain not more than six carbon atoms is not greater than about 1.56; (c) the % of acyl groups in the mixture that contain at least nine carbon atoms, whether branched or not, is not greater than about 81 ; (d) not more than about 2 % of the acyl groups in the ester mixture are part of acid molecules with more than two carboxyl groups each; and (e) a total of at least about 20 % of the acyl groups in the mixture are selected from the group consisting of the trimethylhexanoyl acyl groups and not more than about 7.5 % of the acyl groups in the ester mixture are dibasic. 21. A process according to claim 1 wherein said first liquid mixture is pre- treated by alkali refining in order to reduce the acid value of the mixture to not greater than 0.10. 22. A process according to claim 1 wherein the first liquid mixture is initially treated by alkali refining in order to reduce the acid value of the mixture to not greater than 0.010. 23. Esters of hindered polyols with organic carboxylic acid made form the process according to claim 1 wherein the esters have an electrical volume resistivity of at least 1.0 x 10 14 ohm. cm. 24. A process according to claim 1 wherein said second liquid is further subjected to steps (I) and (II). 25. A process according to claim 1 wherein said contact between the first liquid mixture and the activated alumina in step (I) is maintained at least in part under reduced pressure. 26. A process according to claim 25 wherein said first liquid mixture and said activated alumina are subjected to the pressure of not more than 10 torr during at least half the time they are in contact. 27. A process according to claim 1 wherein the separated second liquid is subsequently dried. 28. A process according to claim 27 wherein drying of said separated second liquid is effected by subjecting the second liquid to a temperature of about 120° C. for about two hours and under a reduced atmospheric pressure of between about 0.2 torr to about 2 torr.

Inventors: SCHNUR NICHOLAS E, SCHNUR, NICHOLAS, E.
Applicants: HENKEL CORP, HENKEL CORPORATION
Application year: 1995
Main classification: C10M105
IPC codes: C07C67, C07C69, C10M105, C10M171, C10N40