Lamp system having protective cover

Abstract: A lamp system (25) for erasing an electrically charged photoconductive surface (10; Fig.2) including an optically transmissive protective cover (31) fabricated from a polypropylene adhesive tape for being affixed to a segmented surface of a light pipe (29) so as to eliminate exposed gaps (37) in which contaminants may collect and for providing a smooth surface which can be cleaned more efficiently and effectively.

Description: The present invention relates generally to an apparatus for protecting and maintaining a contamination free environment surrounding the surface of an illumination lamp in an electrophotographic printing machine. In the electrophotographic process, certain areas of the photoconductive member which are initially charged to a substantially uniform potential may not be used for producing the latent image. These areas include edge margin regions adjacent the sides of the latent image recorded on the photoconductive member, as well as interdocument areas such as the non-image areas situated before the first electrostatic latent image, between adjacent latent images, and after the last latent image of a series of latent images recorded on the photoconductive member. If these non-image areas remain charged, the areas are subsequently developed with toner particles. Since these toner particles are not transferred to the copy sheet, they must be cleaned from the photoconductive member prior to the next successive imaging cycle or they will degrade the copy. Preventing development of these areas reduces toner consumption and failures in the cleaning system. As a result, it has become a common practice in the art to remove charge present in non-image areas on the photoconductive member, or "erase" these charged non-image areas so that they are discharged prior to development. Thus, the non-image areas on the photoconductive member will not be developed with toner particles and there is no requirement to clean the photoconductive member in these non-image areas. Various prior art devices to erase charge are known for erasing undesired charge from selected areas of a photoconductive member. Typically, an illumination device such as an erase lamp is used to remove charge present in non-image areas. For example, an erase lamp extending across the the photoconductive member perpendicular to the path of movement may be energized for a selected time period as a function of the velocity of the photoconductive member so as to illuminate the entire interdocument area in order to erase the charged area between a series of latent images on the photoconductive member. The selected time of energization varies as a function of the size of the interdocument area. By contrast, edge erase requires that the length of the erase lamp be adjusted to compensate for different size images. By way of additional background, interdocument erase lamps have also been utilized for generating so called "test patches" having a predetermined voltage level on the photoconductive member in the interdocument region, wherein the voltage level of such test patches can be measured and used to adjust certain variable parameters for maintaining optimum machine operation. Previously, the desirable erase function described above has been achieved by the use of multiple lamps or shutters. Thus, interdocument erase has been achieved by energizing a lamp extending the width of the photoconductive member for a preset time, while edge erase has been accomplished by energizing selected lamps on either side of the latent image to erase the edge areas. Using this approach, it is evident that some machine configurations may require many erase lamps to be located about the periphery of the photoconductive member for discharging selected non-image areas. In some cases, as many as five individual lamps have been used. Of course, these numerous lamps generate additional heat, and have the disadvantage of added cost and lower overall reliability. An extensive listing of references which disclose charge erase devices used in electrophotographic applications is provided in US-A-4,806,975. That patent discloses a multifunction plasma-erase lamp which incorporates a segmented electrode, each segment being selectively energized and associated with a specific erase function (interdocument, edge erase, formation of a test patch area, etc.). In addition, US-A-4,767,172 discloses the use of LED arrays used in electrophotographic machines for test patch generation as well as for interdocument and edge erasure of the photoconductive surface. US-A-4,255,042 discloses a segmented light pipe for accurate erasure of charge on a photoconductive member. From the above references, that various approaches have been devised for erasing unwanted charged areas of the photoconductive member. Ever demanding customer requirements for improved copy quality and extended product life have made it necessary to provide lamps with significantly improved light output stability, optimized spectral output, and improved life characteristics. However, one significant issue relating to copy quality, as further related to interdocument lamp output stability and product life, is the problem, associated most directly with the triboelectrification process, caused by the inadvertent escape of developing material, and, in particular, liquid or dry toner particles, from the developer housing. Airborne toner particles are readily attracted to the interdocument lamp, as well as various other processing stations and machine component surfaces within the electrostatographic apparatus. In addition, paper debris and other airborne contaminants are often generated by the movement of paper or other copy substrates through the machine. Contamination of the interdocument lamp surface adversely affects machine reliability and performance as well as copy quality by yielding non-uniform exposure, increased background, and generally unacceptable copy quality, often causing unscheduled maintenance and repair by skilled field service technicians. A secondary problem, associated directly with the contamination of segmented interdocument lamps, as disclosed in US-A-4,255,042, is that service technicians cleaning of the interdocument lamp actually exacerbates the contamination problem by pushing toner particles and other debris into the narrow gaps between each segment, thereby causing permanent copy quality defects and leading to premature replacement of the interdocument lamp. US-A-4837598 describes an erasing array for erasing an image on a photosensitive drum of the copying machine. The array includes a number of LED chips which are bonded to the surface of an auxiliary board. This board is then covered with a casing which independently covers the chips. The casing includes a number of window holes for guiding light emitted from the LED chips onto the photosensitive drum. In accordance with the present invention, we provide a lamp system for selectively erasing an electrically charged photoconductive surface, comprising: a light source; a segmented lens member for allowing light rays to be uniformly propagated from said light source to the photoconductive surface, said lens member including a plurality of individual lens segments; and an optically transmissive protective covet for preventing contamination of said lamp system to maintain uniform light output therefrom, characterised in that a predetermined number of light segments of the light source are arranged to generate a test patch on a selected portion of the charged photoconductive surface; and said lens segments corresponding to said test patch generating light segments provide delineation of the light rays propagated thereby. Pursuant to another aspect of the present invention, there is also provided an electrophotographic printing machine having the lamp system as claimed in any of the preceding claims to discharge selected portions of a charged photoconductive member in the printing machine, which have successive electrostatic latent images of original documents recorded thereon. The present invention will now be described by way of example with reference to the accompanying drawings, in which: Figure 1 is an exploded perspective view of an interdocument lamp showing the protective lamp cover of the present invention; and Figure 2 is a schematic elevational view depicting an illustrative electrophotographic printing machine incorporating an interdocument lamp with the protective lamp cover of the present invention. Referring to Figure 2, a schematic depiction of an exemplary electrophotographic reproducing machine is shown. For a complete description thereof reference is made to US Application No. 08/297,079, filed on 29 August 1994, a copy of which was filed with the present application. For similar descriptions of electrophotographic machines, refer to the disclosures in the above identified US patents. Although the apparatus of the present invention is particularly well adapted for use with an interdocument lamp of such a reproducing machine, it will become apparent that the lamp protective cover of the present invention is equally well suited for various other subsystems in which lamp surfaces are subject to contamination. In Figure 1, an exemplary interdocument lamp 25 is shown, including an array of light emitting diodes (LEDs) 27 situated in an extruded housing 23 and positioned adjacent to a segmented light propagating lens or light pipe 29. Light pipe 29 comprises a thin rod of plastic or glass having polished surfaces for propagating light emitted from the LED array 27 toward the photoconductive belt 10 (shown in Figure 2). The light pipe 29 permits propagation of light rays therethrough while causing a certain amount of light from each LED to be refracted such that the light rays tend to fill in gaps between each individual LED so as to provide for uniform light intensity exposure along the width of the photoconductor belt 10. Light pipe 29 is segmented to provide an independent light emitting component 35, corresponding to a predetermined area or number of LED segments 41 of the LED array 27 to be dedicated to the generation of a charged test patch on the photoconductive member in the interdocument area. Segmentation of the light pipe 29 prevents longitudinal propagation of light rays through the light pipe segments 35,39 so that light in one segment is prevented from traveling to adjacent segments, thereby creating a defined delineation of light wave propagation within the segmented light pipe 29, as well as in the area of exposure on the photoconductor belt 10. Segmentation of the light pipe 29 may be accomplished passively via simple separation of individual segments 35,39 such that air gaps 37 exist between individual segments. Alternatively, separators 43 such as opaque fins or aluminized polyester blocks may be inserted between each segment 35,39 to provide segmentation in the light pipe 29. It will be understood that various additional segments (not shown) may be provided in the light pipe 29 for selectively erasing specific charged areas of the photoconductive belt. The present invention is directed toward providing the exemplary interdocument lamp 25 having a segmented light pipe 29, as described above, with an optically transmissive, protective cover 31 for eliminating exposed gaps 37 in which contaminants may collect and providing a smooth surface which can be cleaned more efficiently and effectively while maintaining the segmentation aspect of the segmented light pipe by preventing longitudinal propagation of light rays. In a preferred embodiment, cover 31 of the present invention is provided in the form of a scratch resistant polypropylene film type adhesive tape designed to be applied directly to the surface of the segmented light pipe 29, such as, for example, J-LAR, a registered trademark of Permacel, Inc. of New Brunswick, New Jersey, U.S.A. Various other known products such as cellophane or acetate may also be suitable in certain operating environments. In the preferred embodiment, the material selected for use as the lamp cover 31 is particularly resilient, scratch resistant and intractable to drying with age or due to heat exposure. The film thickness is preferably approximately 31.25 µm (1.25 mils) in thickness, with a tensile strength of about 31.5 N/cm (18 lbs./inch) and a shrinkage rate on the order of 0% at 100 degrees Celsius. Most importantly, the protective lamp cover of the present invention is fabricated from a material and within operating specifications such that light propagation in the longitudinal direction can be eliminated, whereby individual segmentation of the LED array 27 can be exploited as described herein. Another important feature of the present invention is derived from the fact that the lamp cover 31 is provided as a field replaceable tape strip, with an adhesive acrylic backing supported on a peelably removable substrate 33. This feature allows the protective cover 31 to be easily installed on the lamp assembly at the machine location and does not require the use of any additional tools and/or equipment in order to affix the cover 31 into position on the lamp assembly. As such, a service technician can easily affix all of the protective cover 31 to the segmented light pipe 29 by removing the tape strip from the peelable substrate 33, aligning the cover on the light pipe 29 and lightly pressing the cover 31 along the complete length of the light pipe 29 to assure proper adhesion thereto. Thus, the interdocument lamp of the present invention includes an optically transmissive, protective cover 31 fabricated from a polypropylene adhesive tape has been designed to be applied to the surface of a segmented light pipe 29 for eliminating exposed gaps 37 in which contaminants may collect and providing a smooth surface which can be cleaned more efficiently and effectively. Although the lamp cover of the present invention has been described with respect to a segmented interdocument lamp of the type including an LED array 27 and a light pipe 29, it will be understood that the lamp cover may be used in various applications which may include, for example, interdocument lamps which do not include LED arrays, as well as for lamps having gaps 37 in general, not specifically interdocument lamps or even lamps used in electrophotographic applications.

Claims: A lamp system (25) for selectively erasing an electrically charged photoconductive surface (10), comprising: a light source (27); a segmented lens member (29) for allowing light rays to be uniformly propagated from said light source (27) to the photoconductive surface (10), said lens member including a plurality of individual lens segments (35,39); and an optically transmissive protective cover (31) for preventing contamination of said lamp system to maintain uniform light output therefrom, characterised in that a predetermined number of light segments of the light source are arranged to generate a test patch on a selected portion of the charged photoconductive surface; and said lens segments (35) corresponding to said test patch generating light segments provide delineation of the light rays propagated thereby. The lamp system of claim 1, wherein: said light source includes a plurality of individually controllable light segments for erasing selected portions of the charged photoconductive surface; and each lens segment corresponding to a predetermined number of said plurality of individually controllable light segments. The lamp system as claimed in claim 1 or claim 2, wherein each of said plurality of individual lens segments is separated by (1) an air gap (37), or (2) a separator element (43) . The lamp system as claimed in any of the preceding claims, wherein said protective cover (31) is an optically transmissive film. The lamp system as claimed in claim 4, wherein said optically transmissive film (31) is polypropylene. The lamp system as claimed in claims 4 or 5, wherein said optically transmissive film (31) includes an adhesive layer for affixing said protective cover to said lens member (29). The lamp system as claimed in any of claims 4 to 6, wherein said optically transmissive film (31) further includes a removable substrate (33) for facilitating affixation of said protective cover to said lens member (29). The lamp system as claimed in any of the preceding claims, wherein said lamp system (25) further includes a housing (23) for supporting said light source in fixed relation to said lens member. An electrophotographic printing machine having the lamp system (25) as claimed in any of the preceding claims to discharge selected portions of a charged photoconductive member (10) in the printing machine, which have successive electrostatic latent images of original documents recorded thereon.

Inventors: CAVALIERE GERALD J, OSBOURNE WILLIAM G, SANCHEZ-BANOS JULIO A, CAVALIERE, GERALD J., OSBOURNE, WILLIAM G., SANCHEZ-BANOS, JULIO A.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1995
Main classification: G03G15
IPC codes: G03G15, G03G21