Polyimide toner compositions, process for the preparation of the polyimides and Deinking process

Abstract: A toner composition comprised of pigment, and a polyimide of the formulas OR wherein n represents the number of monomer segments, and R is alkylene, oxyalkylene, or polyoxyalkylene.

Description: This invention is generally directed to toners and developer compositions, and more specifically, the present invention is directed to toners containing novel polyimide resins, and process for the preparation thereof. Certain polyimide resins and, more specifically, liquid crystalline polyimide resins are known such as summarized and illustrated in the Encyclopedia of Polymer Science and Engineering, 2nd Edition, Volume No. 12, published by Wiley (1985). However, such polyimide resins are aromatic and useful as high performance materials, there being no disclosure for use as toners. It is therefore the object of the present invention to provide toners with certain polyimides, and which toners are useful for the development of electrostatic latent images including color images. This object has been achieved with a toner comprised of a polyimide of the formulas illustrated herein, and a pigment or mixtures thereof wherein n represents the number of monomer segments and n is from 10 to 100,000; and R is alkylene, oxyalkylene, or polyoxyalkylene. In embodiments, there are provided in accordance with the present invention, low cost, and deinkable toners comprised of certain economical polyimide amine resins obtained, for example, by melt condensation processes, and pigment particles comprised of, for example, carbon black, magnetites, or mixtures thereof, cyan, magenta, yellow, blue, green, red, or brown components, or mixtures thereof, thereby providing for the development and generation of black and/or colored images. In embodiments, there are provided in accordance with the present invention polyimide resins I, II, or mixtures thereof of the following formulas OR wherein n represents the number of repeating segments and is a number of from 10 to 100,000 and preferably from about 10 to about 50,000; and R is an alkylene, oxyalkylene or polyoxyalkylene. In one aspect of the present invention there are provided processes for the preparation of certain polyimides by melt condensation methods. In another embodiment of the present invention that are provided low melting toner compositions with rapid jetting rates, and wherein such toners avoid or minimize paper curl and enable high resolution developed images. In another embodiment of the present invention there are provided toners with low melt fusing temperatures of from about 130°C to about 145°C, and a broad fusing latitude of from about 30°C to about 60°C. Moreover, in another embodiment of the present invention there are provided toners comprised of polyimides with glass transition temperature of from about 50°C to about 65°C. In yet another embodiment of the present invention that are provided toners comprised of polyimides with a weight average molecular weight of from about 1,500 grams per mole to about 100,000 grams per mole as measured by GPC. In a preferred embodiment of the present invention toners are proveded which display high gloss such as from about 30 to about 60 gloss units as measured by the Gardner Gloss metering unit, and excellent crease characteristics. In an embodiment of the present invention a toner is provided which displays low relative sensitivity such as from about 1.0 to about 2.3 as measured from the triboelectric charge ratio at the 20 percent humidity level and 80 percent humidity level. Another embodiment of the present invention resides in the formation of toners which will enable the development of images in electrophotographic imaging and printing apparatuses, which images have substantially no background deposits thereon, are substantially smudge proof or smudge resistant, and, therefore, are of excellent resolution; and further, such toners can be selected for high speed electrophotographic apparatuses, that is those exceeding 70 copies per minute. Also, in another embodiment of the present invention there are provided polyimide resins with rapid jetting properties such as relative jetting rates of from about 1.0 to about 4.0, and preferably from about 1.2 to about 2.0. Preferably R is alkylene with from 1 to about 25 carbon atoms; or R is methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene, undecylene, dodecylene, stearylene, laurylene or mixtures thereof, or R is an oxyalkylene selected from the group consisting of diethyleneoxide, dipropyleneoxide, triethyleneoxide, polypropyleneoxides and mixtures thereof. The toner preferably comprises a polyimide having an M n of from 1500-20000 and an M w of from 2500 to 100 000 and/or which possesses a fixing temperature of from 120°C to 145°C and a broad fusing latitude of from 40°C to 120°C. Preferably the polyimides are prepared by heating and admixing two monomers, one of which is a dianhydride and the other is a diamine, to a temperature of from 150°C to 190°C followed by continued heating at from 190°C to 250°C and thereafter isolating the product. Furthermore the present invention provides a deinking method comprising treatment of a fused tower image comprising a toner in accordance with any of claims 1 to 7 comprising deinking by liberation from paper fibres and disintegrating into small ink particles. The toners of the present invention in embodiments possess a number of advantages including excellent deinkability, possess low fixing characteristics such as from about 120°C to about 135°C, excellent blocking characteristics such as from about 45°C to about 65°C, excellent nonvinyl-offset properties, and low relative humidity sensitivities. The polyimides of the present invention can in embodiments be generated by the reaction of a dianhydride such as 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride (III) or 5-(2,5-dioxotetrahydrol)-4-methyl-3-cyclohexene-1,2-dicarboxylic anhydride (IV) available as B-4400 and B-5060, respectively, from Dai Nippon Ink Company, and a diamino terminated oxyalkyl or polyoxy alkyl, such as JEFFAMINES'" available from Texaco Chemicals as JEFFAMINE D-230™, D-400™, D-700™, EDR-148™, EDR-192™ and believed to be of the following formula, or aliphatic diamines like DYTEK™ wherein EDR-148 n = 2; R = H EDR-192 n = 3; R = H D-230 n = 2, 3; R = CH 3 D-400 n = 5, 6; R = CH 3 . The aforementioned polyimides exhibit in embodiments a number average molecular weight of from about 2,500 grams per mole to about 100,000 grams per mole as measured by vapor phase osmometer, have a glass transition temperature of from about 45°C to about 65°C, and more preferably of from about 50°C to about 65°C as measured by the Differential Scanning Calorimeter, low fixing characteristics, such as from about 125°C to about 145°C, and excellent deinkability. Preferably the polyimides of the present invention can be branched or crosslinked by utilizing a branching agent, such as an alkytriamine or oxyalkyltriamine, preferably such as JEFFAMINE T-403™ available from Texaco Company, and believed to be of the formula wherein the summation of x, y and z is 5.3. The amount of branching monomer utilized is of from 0.5 to 6 percent by weight of polyimide. The polyimide resins of the present invention can be prepared as illustrated herein, and more specifically, by charging a reactor equipped with a bottom drain valve, double turbine agitator and distillation receiver with a cold water condenser with from 0.95 to 1.05 mole of dianhydride, such as 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride III or the 5-(2,5-dioxotetrahydrol)-4-methyl-3-cyclohexene-1,2-dicarboxylic anhydride IV available as B-4400 and B-5060, respectively, from Dai Nippon Ink Chemical Company, and 0.95 to 1.05 mole equivalent of a diamine, preferably of a flexible diamine, such as a diamino terminated polyoxypropylene available as JEFFAMINE 230™ from Texaco Chemicals. The reactor is then heated from about 150°C to about 170°C with stirring for a duration of from about 3 hours whereby 0.5 to about 0.9 mole of water byproduct is collected in the distillation receiver. The mixture is then heated at from about 180°C to about 190°C, after which the pressure is slowly reduced from atmospheric pressure to about 4x10 4 Pa (300 Torr) over a period of from about one hour to about 5 hours with collection of approximately 0.1 to about 0.3 mole of water in the distillation receiver, and wherein the total amount of water collected from the beginning of the reaction is from about 0.95 to about 1.0 mole equivalent. The reactor is then purged with nitrogen to atmospheric pressure, and the resulting product, such as poly(oxypropylene-5-(2,5-dioxotetrahydrol)-4-methyl-3-cyclohexene-1,2-imide), is collected through the bottom drain valve. The glass transition temperature of the resin can then be measured and in embodiments is from about 45°C to about 65°C (onset) utilizing the 910 Differential Scanning Calorimeter available from E.I. DuPont operating at a heating rate of 10°C per minute. The number average molecular weight can be measured and in embodiments is from about 1,500 grams per mole to about 20,000 grams per mole by vapor phase calorimetry. Specific examples of the polyimide resins of the present invention include poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-propyleneoxypropylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-ethylenoxyethylylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-diethylenoxydiethylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-ethylenoxyethyleneoxyethylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-propyleneoxypropyleneoxypropylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-propyleneoxypropyleneoxypropyleneoxypropylene), mixtures thereof. The resin can be selected in an amount of from about 65 to about 98 percent by weight of toner. Specific tetraacid or dianhydride monomers that can be utilized to prepare the polyimide, including 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride III or the 5-(2,5-dioxotetrahydrol)-4-methyl-3-cyclohexene-1,2-dicarboxylic anhydride IV available as B-4400 and B-5060, respectively, from Dai Nippon Ink Chemical Company, and mixtures thereof. These monomers are selected in various effective amounts, such as from about 0.45 mole equivalent to about 0.55 mole equivalent. Specific examples of diamino alkanes or diamino alkylene oxides that can be utilized to prepare the polyimides include diaminoethane, diaminopropane, 2,3-diaminopropane, diaminobutane, diaminopentane, diamino-2-methylpentane, also known as DYTEK A™ available from DuPont Chemical Company, diaminohexane, diamino-trimethylhexane, diaminoheptane, diaminooctane, diaminononane, diaminodecane, diaminododecane, diaminoterminated-ethylene oxide, diaminoterminated-diethylene oxide available as JEFFAMINE EDR-148™ from Texaco Chemicals, diaminoterminated-diethylene oxide available as JEFFAMINE EDR-148™ from Texaco Chemicals, diaminoterminated-triethylene oxide available as JEFFAMINE EDR-192™ from Texaco Chemicals, diaminoterminated-polyoxypropylene oxide available from Texaco Chemicals as JEFFAMINE D-230™, JEFFAMINE 400™, JEFFAMINE 700™, mixtures thereof, and the like. This component is selected in various effective amounts such as from about 0.45 mole equivalent to about 0.55 mole equivalent of the polyimide resin. Specific examples of branching agent that can be utilized to prepare the polyimides include JEFFAMINE T-403™ available from Texaco Chemical Company. Various known colorants, especially pigments, present in the toner in an effective amount of, for example, from about 1 to about 25 percent by weight of toner, and preferably in an amount of from about 1 to about 10 weight percent that can be selected include carbon black like REGAL 330® magnetites, such as Mobay magnetites MO8029™. As colored pigments there can be selected known cyan, magenta, yellow, red, green, brown, blue or mixtures thereof. The toner may also include known charge additives such as alkyl pyridinium halides, bisulfates, the charge control additives of U.S. Patents 3,944,493; 4,007,293; 4,079,014; 4,394,430 and 4,560,635, which illustrates a toner with a distearyl dimethyl ammonium methyl sulfate charge additive, negative charge additives like aluminum complexes, such as BONTRON E-88™, available from Orient Chemicals, and the like, and is present in the toner in amounts of, for example, from about 0.1 to about 5 weight percent. Surface additives that can be added to the toner compositions of the present invention include, for example, metal salts, metal salts of fatty acids, colloidal silicas, tin oxides, titanium oxides, mixtures thereof and the like, which additives are usually present in an amount of from about 0.1 to about 1 weight percent, reference for example US-A-3,590,000; 3,720,617; 3,655,374 and 3,983,045. Preferred additives include zinc stearate and AEROSIL R972® available from Degussa Chemicals. Also, waxes, such as polyproylene and polyethylene, can be added to the toner in amounts of, for example, from about 0.1 to about 3 weight percent. In another embodiment of the present invention there are provided, subsequent to known micronization and classification, toner with an average volume diameter of from about 5 to about 20 micrometers (microns) comprised of polyimide resin, and pigment particles, and optional charge enhancing additives. The polyimide resin is present in a sufficient, but effective amount, for example from about 70 to about 95 weight percent. Thus, when 1 percent by weight of a charge enhancing additive is present, and 10 percent by weight of pigment or colorant, such as carbon black, is contained therein, about 89 percent by weight of resin is selected. Also, the charge enhancing additive may be coated on the pigment particles. The toner and developer compositions of the present invention may be selected for use in electrostatographic imaging apparatuses containing therein known photoreceptors. Thus, the toner and developer compositions of the present invention can be used with layered photoreceptors, such as those described in US-A-4,265,990. Illustrative examples of inorganic photoreceptors that may be selected for imaging and printing processes include selenium; selenium alloys, such as selenium arsenic, selenium tellurium; halogen doped selenium substances; and halogen doped selenium alloys. Developer compositions include carrier particles, and the polyimide toners illustrated herein, examples of carriers being steel, iron, ferrites, silicon oxides, and the like, reference for example US-A-4,937,166 and 4,935,326. EXAMPLE I A polyimide resin derived from 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride and diamino terminated polyoxypropylene with an average molecular weight of 230 and available as JEFFAMINE D-230™ from Texaco Chemical Company was prepared as follows: A mixture of 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride (113 grams) and JEFFAMINE D-230™ (81 grams) were charged into a 300 milliliter Parr reactor equipped with a mechanical stirrer, distillation receiver and bottom valve drain. The resulting mixture was heated to 150°C and stirred for 30 minutes, followed by increasing the temperature to 175°C whereby water started to distill. The mixture was then maintained at 175°C for 2 hours whereby 10 grams of water (90 percent) was collected. The reactor temperature was then increased to 200°C with slow purging of nitrogen for 30 minutes. The bottom drain of the reactor was then opened, and the polyimide resin, poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-propyleneoxypropylene), was allowed to pour into a container cooled with dry ice, and measured to be grams. The number average molecular weight of the resin resulting was then measured to be grams per mole as measured by vapor pressure osmometry using toluene as the solvent. The glass transition temperature of the resin product was measured to about 70°C, using the DuPont Differential Scanning Calorimeter at 10°C per minute. 1.8 Grams of the aforementioned polyimide resin were then pressed into a pellet and subjected to the Shimadzu 500 Flowtester operated from room temperature to 130°C at 10°C per minute and utilizing a load of 20 kilograms with a die diameter and length of 1 millimeter by 2 millimeters. The softening temperature was found to be 105°C, the beginning of flow temperature (T 1 ) was found to be 124°C, and flow temperature (T 2 ) was found to be 130°C. EXAMPLE II to EXAMPLE VIII A series of polyimide resins derived from 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride and a mixture of diamino terminated polyoxypropylene with an average molecular weight of 230 grams per mole, and with an average molecular weight of 400 grams per mole and available from Texaco Chemical Company as JEFFAMINE D-230™ and JEFFAMINE D-400™, respectively, were prepared by essentially repeating the process of Example I. The molecular weights, glass transition temperatures and thermal properties of the corresponding resins are listed in Table 1. Polyimide Resins Derived From 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic Anhydride and JEFFAMINES™ EXAMPLE JEFFAMINE™ (Ratio) Tg (°C) Resin GPC Kg/mole Shimadzu flow temperature (°C) D-230 D-400 M n M w T f1 T f2 II 100 0 72.8 8.5 28.8 105 121 III 90 10 60.7 7.1 19.6 93 110 IV 85 15 57.3 7.2 21.2 91 108 V 81 19 53.1 7.5 22.5 92 109 VI 81 19 54.1 8.2 25.6 93 108 VII 81 19 56.1 10.2 37 93 110 VIII 81 19 55 10.0 39.9 91 110 EXAMPLE IX to EXAMPLE XIII A series of polyimide resin derived from 5-(2,5-dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, a mixture of diamino terminated polyoxypropylene with an average molecular weight of 230 grams per mole, and with an average molecular weight of 400 grams per mole and available from Texaco Chemical Company as JEFFAMINE D-230™ and JEFFAMINE D-400™, respectively, and the branching agent JEFFAMINE T-403™, also available from Texaco Chemical Company, were prepared by the process as described in Example I. The molecular weights, glass transition temperatures and thermal properties of the corresponding resins are listed in Table 2. Branched Polyimide Resins Derived From 5-(2,5-Dioxotetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylic Anhydride, JEFFAMINE D-234™,D-400™ and T-402™ EXAMPLE JEFFAMINES™ Tg (°C) Resin GPC Kg/mole Shimadzu flow temperature (°C) D-230 D-400 T-403 M n M w T f1 T f2 IX 81 19 1 56.2 9.4 41 96 113 X 81 19 2 56 10.2 52.3 99 117 XI 81 19 4 56.1 9 53 97 114 XII 81 19 6 56.5 8.5 63.4 103 127 XIII 84 16 4 60.3 10.1 102.9 101 126 EXAMPLE XIV A black toner composition comprised of 94 percent by weight of the polyimide resin of Example II and 6 percent by weight of REGAL 330® carbon black pigment was prepared as follows. The polyimide resin of Example I was in the form of a large chunk. The resulting polymer was ground to about 500 micrometers (microns) average volume diameter in a Model J Fitzmill equipped with an 850 micrometer screen. After grinding, 108 grams (98 percent by weight of toner) of polymer were mixed with 12 grams of REGAL 330® pigment (6 percent by weight of toner). The two components were dry blended on a roll mill. A melt mixer from Haake was then used to melt mix the aforementioned mixture at a barrel temperature of 120°C for a duration of 15 minutes. The extruded strands were broken into coarse particles utilizing a coffee bean grinder available from Black and Decker. An 8 inch Sturtevant micronizer was used to reduce the particle size further. After grinding, the toner was measured and displayed an average volume diameter particle size of 7.5 micrometers (microns) with a geometric distribution of 1.55 as measured by the Coulter Counter. The resulting toner was then utilized without further classification. A developer composition was prepared by roll milling the aforementioned toner, 3 parts by weight, with 100 parts by weight of 80 micrometer (micron) diameter carrier comprised of a steel core with polyvinylidenefluoride (KYNAR®) polymer coating thereof, 0.75 weight percent. Unfused copies were then produced using a Xerox Corporation 1075 imaging apparatus with the fusing system disabled. The unfused copies were then subsequently fused with the 1075 fuser. Fusing evaluation of the toner indicated a minimum fixing temperature of about 132°C, and hot-offset temperature of 155°C. EXAMPLE XV A black toner composition comprised of 94 percent by weight of the polyimide resin of Example III and 6 percent by weight of REGAL 330® pigment (a carbon black commercially available) was prepared as follows. The polyimide resin of Example I was in the form of a large chunk. The resulting polymer was ground to about 500 micrometers (microns) average volume diameter in a Model J Fitzmill equipped with an 850 micrometer screen. After grinding, 108 grams (98 percent by weight of toner) of polymer were mixed with 12 grams of REGAL 330® pigment (6 percent by weight of toner). The two components were dry blended on a roll mill. A melt mixer from Haake was then used to melt mix the aforementioned mixture at a barrel temperature of 120°C for a duration of 15 minutes. The extruded strands were broken into coarse particles utilizing a coffee bean grinder available from Black and Decker. An 8 inch Sturtevent micronizer was used to reduce the particle size further. After grinding, the toner was measured to display an average volume diameter particle size of 7.8 micrometers (microns) with a geometric distribution of 1.53 as measured by the Coulter Counter. The resulting toner was then utilized without further classification. A developer composition was prepared by roll milling the aforementioned toner, 3 parts by weight with 100 parts by weight of 80 micrometer (micron) diameter carrier comprised of a steel core with polyvinylidenefluoride (KYNAR®) polymer coating thereof, 1.25 weight percent. Unfused copies were then produced with a Xerox Corporation 1075 imaging aparatus with the fusing system disabled. The unfused copies were then subsequently fused the 1075 fuser. Fusing evaluation of the toner indicated a minimum fixing temperature of about 131°C, and hot-offset temperature of 150°C. EXAMPLE XVI A black toner composition comprised of 94 percent by weight of the polyimide resin of Example IV and 6 percent by weight of REGAL 330® carbon black pigment was prepared as follows. The polyimide resin of Example I was in the form of a large chunk. The resulting polymer was ground to about 500 micrometers (micons) average volume diameter in a Model J Fitzmill equipped with an 850 micrometer screen. After grinding, 108 grams (98 percent by weight of toner) of polymer was mixed with 12 grams of REGAL 330® pigment (6 percent by weight of toner). The two components were dry blended on a roll mill. A melt mixer from Haake was then used to melt mix the aforementioned mixture at a barrel temperature of 120°C for a duration of 15 minutes. The extruded strands were broken into coarse particles utilizing a coffee bean grinder available from Black and Decker. An 8 inch Strutevant micronizer was used to reduce the particle size further. After grinding, the toner was measured and displayed an average volume diameter particle size of 9.1 micrometers (microns) with a geometric distribution of 1.41 as measured by the Coulter Counter. The resulting toner was then utilized without further classification. A developer composition was prepared by roll milling the aforementioned toner, 3 parts by weight with 100 parts by weight of 80 micrometer (micron) diameter carrier comprised of a steel core with polyvinylidenefluoride (KYNAR®) polymer coating thereof, 0.75 weight percent. Unfused copies were then produced using a Xerox Corporation 1075 imaging apparatus with the fusing system disabled. The unfused copies were then subsequently fused with the 1075 fuser. Fusing evaluation of the toner indicated a minimum fixing temperature of about 128°C, and hot-offset temperature of 150°C. EXAMPLE XVII A black toner composition comprised of 94 percent by weight of the polyimide resin of Example VI and 6 percent by weight of REGAL 330® carton black pigment was prepared as follows. The polyimide resin of Example I was in the form of a large chunk. The resulting polymer was ground to about 500 micrometers (microns) average volume diameter in a Model J Fitzmill equipped with an 850 micrometer screen. After grinding, 108 grams (98 percent by weight of toner) of polymer were mixed with 12 grams of REGAL 330® pigment (6 percent by weight of toner). The two components were dry blended on a roll mill. A melt mixer from Haake was then used to melt mix the aforementioned mixture at a barrel temperature of 120°C for a duration of 15 minutes. The extruded strands were broken into coarse particles utilizing a coffee bean grinder available from Black and Decker. An 8 inch Sturtevant micronizer was used to reduce the particle size further. After grinding, the toner was measured and displayed an average volume diameter particle size of 8.9 micrometers (microns) with a geometric distribution of 1.4 as measured by the Coulter Counter. The resulting toner was then utilized without further classification. A developer composition was prepared by roll milling the aforementioned toner, 3 parts by weight with 100 parts by weight of 80 micrometer (micron) diameter carrier comprised of a steel core with polyvinylidenefluoride (KYNAR®) polymer coating thereof, 1.25 weight percent. Unfused copies were then produced using a Xerox Corporation 1075 imaging apparatus with the fusing system disabled. The unfused copies were then subsequently fused with the 1075 fuser. Fusing evaluation of the toner indicated a minimum fixing temperature of about 130°C, and hot-offset temperature of 155°C. EXAMPLE XVIII A black toner composition comprised of 94 percent by weight of the polyimide resin of Example X and 6 percent by weight of REGAL 330® carbon black pigment was prepared as follows. The polyimide resin of Example I was in the form of a large chunk. The resulting polymer was ground to about 500 micrometers (microns) average volume diameter in a Model J Fitzmill equipped with an 850 micrometer screen. After grinding, 108 grams (98 percent by weight of toner) of polymer were mixed with 12 grams of REGAL 330® pigment (6 percent by weight of toner). The two components were dry blended on a roll mill. A melt mixer from Haake was then used to melt mix the aforementioned mixture at a barrel temperature of 120°C for a duration of 15 minutes. The extruded strands were broken into coarse particles utilizing a coffee bean grinder available from Black and Decker. An 8 inch Sturtevant micronizer was used to reduce the particle size further. After grinding, the toner was measured and displayed an average volume diameter particle size of 8.4 micrometers (microns) with a geometric distribution of 1.38 as measured by the Coulter Counter. The resulting toner was then utilized without further classification. A developer composition was prepared by roll milling the aforementioned toner, 3 parts by weight with 100 parts by weight of 80 micrometer (micron) diameter carrier comprised of a steel core with polyvinylidenefluoride (KYNAR®) polymer coating thereof, 1.25 weight percent. Unfused copies were then produced using a Xerox Corporation 1075 imaging apparatus with the fusing system disabled. The unfused copies were then subsequently fused with the 1075 fuser. Fusing evaluation of the toner indicated a minimum fixing temperature of about 126°C, and hot-offset temperature of 160°C. EXAMPLE XIX Deinking of the fused images resulting from Example XVI using t-octylphenoxypolyethoxyethanol surfactant was accomplished as follows. The fused image of Example XVI comprised of a solid square area of 15.2 cm (6 inches) in diameter and with a toner mass per area of 1.1 milligram per square centimeter was immersed in a 4 liter beaker containing 2 liters of an aqueous solution of t-octylphenoxypolyethoxyethanol surfactant (20 grams) available as Triton X-100 from Sigma Chemicals. The immersed image was left undisturbed at ambient temperature, about 25°C, for 3 hours, during which the image was completely removed from the paper. The aqueous mixture was then neutralized with dilute one normal hydrochloric acid, and the organic portion was extracted with 100 grams of methylene chloride. The organic extract was then concentrated to a resin utilizing a rotary evaporater, and found to display a glass transition temperature of 57°C confirming that the toner resin was dissolved from the paper and not decomposed. EXAMPLE XX Deinking of the fused images resulting from Example XVIII, by the conventional repulping process as utilized by the paper recycling industry was accomplished as follows. Three-hundred grams dry weight (about 70 imaged copies of Example XVIII) were added to a laboratory repulper along with sufficient deionized water of a temperature of 45°C to achieve a pulp consistency to 3 percent. The pH was adjusted to 10.0 with sodium hydroxide, and 0.2 percent (based on the dry weight of copies) of Hipochem Dl-2000 deinking surfactant was added. This slurry was agitated in the repulper at 45°C for 60 minutes total repulping time. At the conclusion of repulping, samples of the pulp were drawn for preparation of standard TAPPI handsheets; 1.2 gram samples were used to prepare handsheets for brightness measurements, and 0.6 gram samples were used for handsheets for image analysis. Ink specks and other contaminants are most commonly removed from recycled pulp by the flotation technique. For flotation studies, an 867 gram sample of the repulped slurry was further diluted with deionized water to 1 percent consistency, or a total volume of about 2.6 liters. This sample was adjusted to 45°C, and added to a Denver Laboratory Flotation Cell. Flotation to remove the toner image specks was conducted at 1,200 RPM rotor speed for a total of three minutes with the ink-loaden foam being removed manually throughout the run. To determine the efficiency of toner removal, samples of the purified pulp slurry were again converted to handsheets using the procedures described above. The toner size of from 50 to 700 micrometers (microns) diameter, and frequency of toner specks in the handsheets were determined by image analysis over a total area of 0.5 cm 2 for repulped samples, and over 6 cm 2 for the flotation-purified samples. The brightness of the samples after repulping and after flotation was determined using the standard TAPPI brightness procedure. The results of the image analysis showed that images generated from Example XVIII disintegrated on repulping into very small particles, the most abundant of which were 50 to 75 micrometer (microns) in diameter, the lower limit of the image analyzer's resolution. By comparison, toner from images obtained on a Xerox Corporation 1065 imaging apparatus or copier with Xerox Corporation 1065 toner as a control was found to disintegrate into much larger particles, the most abundant of which were 125 micrometer (microns) in diameter. The larger particles from the 1065 toner were more difficult to remove by flotation. As measured by image analysis, only 93% of the 1065 toner specks as measured by area coverage was removed by floating, while 98 percent of the toner of Example XVIII was removed by flotation. The handsheets analyzed for brightness, which measures toner specks smaller than 50 micrometer (microns) in diameter, showed a similar result. Flotation produced a relative brightness gain of only 6 percent in pulp from 1065 images, while a 29 percent brightness gain resulted from flotation of the Example XVIII toner pulp. Images generated from the toner of Example XVIII, therefore, disintegrate on repulping into much smaller ink specks as compared to those from the toner control 1065 images, and these smaller specks are much easier to remove from the pulp by standard flotation techniques.

Claims: A toner comprising a pigment, and a polyimide of the formulas OR or mixtures thereof wherein n represents the number of monomer segments and n is from 10 to 100,000 and R is alkylene, oxyalkylene, or polyoxyalkylene. The toner in accordance with claim 1 wherein R is alkylene with from 1 to about 25 carbon atoms; or wherein R is methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene, undecylene, dodecylene, stearylene, laurylene, or mixtures thereof; or wherein R is an oxyalkylene selected from the group consisting of diethyleneoxide, dipropyleneoxide, triethyleneoxide, polypropyleneooxide, and mixtures thereof. The toner in accordance with claim 1 wherein the polyimide is selected from the group consisting of poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-propyleneoxypropylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-ethyleneoxyethylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-diethylenoxydiethylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-ethylenoxyethyleneoxyethylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-propyleneoxypropyleneoxypropylene), poly(5-(2,5-dioximide-tetrahydrol)-3-methyl-3-cyclohexene-1,2-dicarboxylimide-N-propyleneoxypropyleneoxypropyleneoxypropylene), and mixtures thereof; and is optionally selected in an amount of from 65 percent by weight to 98 percent by weight of toner. The toner in accordance with any of claims 1 to 3, wherein the polyimide has an M n of from 1500 to 20000 and an M w of from 2,500 to 100,000; and/or which possesses a fixing temperature of from 120°C to 145°C and a broad fusing latitude of from 40°C to 120°C. The toner in accordance with any one of claims 1 to 4, wherein the polyimide is obtained from the reaction of from 0.95 mole equivalent to 1.05 mole equivalent of an acid dianhydride, and from 0.95 mole equivalent to 1.05 mole equivalent of a diamine. A process for the preparation of the polyimides of claim 1 which comprises heating and admixing two monomers, one of which is a dianhydride and the other is a diamine, to a temperature of from 150°C to 190°C, followed by continued heating at from 190°C to 250°C, and thereafter isolating the product. The toner in accordance with claim 5, wherein said polyimide is branched or crosslinked with a branching agent of the formula selected in amounts of from 0.5 to 6 percent by weight of polyimide, and wherein the summation of x, y and z is equal to 5.3. Deinking method comprising treatment of a fused toner image comprising a toner in accordance with any of claims 1 to 7 comprising deinking by liberation from paper fibres and disintegrating into small ink particles.

Inventors: KITTELBERGER STEPHEN J, MCANENEY BRIAN T, SACRIPANTE GUERINO G, YEUNG ANISSA B W, KITTELBERGER, STEPHEN J., MCANENEY, BRIAN T., SACRIPANTE, GUERINO G., YEUNG, ANISSA B. W.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1995
Main classification: G03G9
IPC codes: C08G73, G03G9, C08L79