Photochromic composition and method of producing photochromic cured product

Abstract: A photochromic composition which can be polymerized and cured upon irradiation with ultraviolet light comprising 100 parts by weight of a radical polymerizable monomer component, 0.001 to 0.2 parts by weight of a photochromic compound component, and 0.01 to 1 part by weight of a photopolymerization initiator.

Description: The present invention relates to a photochromic composition which can be polymerized and cured upon irradiation with active energy rays such as ultraviolet rays to exhibit favorable photochromism. Photochromism, a reversible action exhibited by certain compounds, has been of interest for several years. Such compounds quickly change color when irradiated with sunlight or ultraviolet light from, for example a mercury lamp, and return to their original color when no longer irradiated. A compound having this property is called a photochromic compound. Compounds having various structures, without any common skeleton, are known to be photochromic. A polymer that exhibits photochromism may be obtained by applying a photochromic compound onto the surfaces of a pre-formed polymer, or by dissolving a photochromic compound in a radical polymerizable monomer and then polymerizing the monomer. Radical polymerizable monomers can be generally polymerized either by heat or by light. When a radical polymerizable monomer in which a photochromic compound is dissolved is polymerized with light to obtain a photochromic polymer, the photochromic compound itself absorbs ultraviolet rays (intended for polymerizing the monomer) and as a result develops colour. Thus, the transmission of light is hindered, making it difficult to polymerize favorably the monomer. Furthermore, it is known from the present inventors that when a photochromic compound is dispersed in such insufficiently polymerized matrix polymer, the resulting photochromism lasts only for a short period of time. Therefore, photochromic polymers are usually obtained by thermal polymerization in which a photochromic compound is dissolved. Thermal polymerization is usually, however, lengthy, which is unproductive. Thus, an object of the present invention is to obtain a polymer which can be easily and quickly polymerized and which exhibits excellent photochromic property. In order to solve the above-mentioned problems, the present inventors have studied the matter, and have discovered that a photochromic compound at a particular low concentration combined with a monomer and an initiator can produce the desired effects. Thus, the present invention provides a photochromic composition comprising: (A) 100 parts by weight of a radical polymerizable monomer, (B) 0.001 to 0.2 parts by weight of a photochromic compound, and (C) 0.01 to 1 part by weight of a photo polymerization initiator having a main absorption in the ultraviolet region and a molar absorption coefficient of 150 L/mol-cm or larger. The invention also provides a method of producing a cured photochromic polymer, which comprises light irradiating a composition comprising: (A) 100 parts by weight of a radical polymerizable monomer, (B) 0.001 to 0.2 parts by weight of a photochromic compound, and (C) 0.01 to 1 part by weight of a photopolymerization initiator; thereby photopolymerizing the composition. A first component in the photochromic composition of the present invention is a radical polymerizable monomer. As such a radical polymerizable monomer, there can be used any widely known monomers having a radical polymerizing group without any limitation. Examples of the radical polymerizing group include acrylate group, methacrylate group, vinyl group, and the like. Radical polymerizable monomers that can be suitably used in the present invention include monomers of the following formulas, which can be used being mixed together in two or more kinds. That is, a diacrylate compound or a dimethacrylate compound represented by the general formula (I) wherein R 1 and R 2 may be the same or different and are hydrogen atoms or methyl groups, and A is the same or different alkylene group, oxyalkylene group, or a group of the following formula which may be substituted, wherein R 3 is a hydrogen atom or a methyl group, X is a halogen atom, k and m are integers of from 0 to 1, a is an integer of from 0 to 4 representing the substitution number of halogen atoms, and n is an integer of from 1 to 20, and preferably -(A) n contains 1 to 20 carbon atoms, an acrylate compound or a methacrylate compound having an epoxy group represented by the general formula (II) wherein R 1 and R 4 are hydrogen atoms or methyl groups, and R 2 and R 3 may be the same or different and are alkylene groups or groups of the following formula which may be substituted, (for example by one or more halogen atoms or alkyl groups), wherein m and n are 0 or 1, and a vinylbenzyl compound represented by the general formula (III) wherein R 1 , R 2 , R 3 and R 4 may be the same or different and are halogen atoms, X 1 , X 2 and X 3 are oxygen atoms or sulfur atoms, j, k and m are 0 or 1, respectively, and j=0 when k=0 or k=j=0 when m=0, but X 1 , X 2 and X 3 are not simultaneously sulfur atoms when m=k=1 and j=0. Concrete examples of the radical polymerizable monomer that can be favorably used in the present invention include the following compounds. That is, a diacrylate compound or a dimethacrylate compound represented by the formula (I), such as diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, butanediol dimethacrylate, hexamethylene dimethacrylate, 2,2-bis(4-methacryloyloxyethoxy-3,5-dibromophenyl) propane, and 2,2-bis(4-methacryloyloxyethoxyphenyl) propane; an acrylate compound or a methacrylate compound having an epoxy group represented by the general formula (II), such as glycidyl acrylate, glycidyl methacrylate, β-methylglycidyl acrylate, β-methylglycidyl methacrylate and bisphenol A-monoglycidyl ether methacrylate; and a vinylbenzyl compound represented by the general formula (III), such as bis-4-vinylbenzyl ether, bis-4-vinylbenzyl sulfide, 1,2-(p-vinylbenzyloxy) ethane, 1,2-(p-vinylbenzylthio) ethane, bis-(p-vinylbenzyloxyethyl) sulfide, etc. Here, these radical polymerizable monomers may be used together with other radical polymerizable monomers that are copolymerizable therewith. Examples of those other radical polymerizable monomer include unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic anhydride, and fumaric acid; acrylic and methacrylic ester compounds such as methyl acrylate, methyl methacrylate, benzyl methacrylate, phenyl methacrylate, tribromophenyl methacrylate, 2-hydroxyethyl methacrylate, bisphenol-A dimethacrylate, trifluoromethyl methacrylate, urethane acrylate and epoxy acrylate; fumaric ester compounds such as monomethyl fumarate, diethyl fumarate and diphenyl fumarate; allyl compounds such as diallyl phthalate, diallyl terephthalate, diallyl isophthalate, diallyl epoxysuccinate, diallyl maleate, allyl cinnamate, allyl isocyanate, diallyl chlorendate, diallyl hexaphthalate, diallyl carbonate, and allyl diglycol carbonate; and aromatic vinyl compounds such as styrene, chlorostyrene, α-methylstyrene, α-methylstyrene dimer, vinyl naphthalene, isopropenyl naphthalene, bromostyrene and divinylbenzene. These monomers may be used in a single kind or being mixed together in two or more kinds. Even among the above-mentioned radical polymerizable monomers, it is desired to use the diacrylate compound or the dimethacrylate compound represented by the above general formula (I) or the vinylbenzyl compound represented by the general formula (III) in an amount of from 30 to 90% by weight, to use the acrylate compound or the methacrylate compound having epoxy group represented by the general formula (II) in an amount of from 0.1 to 40% by weight, and monomers copolymerizable therewith such as 2-hydroxyethyl methacrylate, benzyl methacrylate, α-methylstyrene and α -methylstyrene dimer in amounts of from 0.1 to 50% by weight, by taking into consideration the durability in the photochromic property and color-developing/color-extinguishing speed exhibited by the polymer which is obtained by photo-polymerizing a mixture of the photochromic compound of the present invention and radical polymerizable monomers. When a spiro-oxazine compound that will be described later is used as the photochromic compound, in particular, it is desired to use the radical polymerizable monomer represented by the general formula (II) in combination with the commercially available radical polymerizable monomer represented by the general formula (I) from the standpoint of suppressing color produced by the solvatochromism of the spiro-oxazine. A second component in the photochromic composition of the present invention is a photochromic compound. As the photochromic compound, there can be used any compound without limitation provided it absorbs the light in the visible range when it develops color. If absorptions in the visible range are concretely described, a photochromic compound that exhibits absorption characteristics around 400 to 480 nm develops orange color tone, a photochromic compound that exhibits absorption characteristics around 480 to 550 nm develops red to violet color tone, and a photochromic compound that exhibits absorption characteristics around 550 to 600 nm develops violet to blue color tone. These photochromic compounds may be used in a single kind or in a combination of two or more kinds to obtain intermediate color tones such as grey, brown, amber, etc. Examples of the photochromic compound desirably used in the present invention include chromene compounds, fulgide compounds or fulgimide compounds and spiro-oxazine compounds. It is more desired to use the chromene compound and the spiro-oxazine compound than to use the fulgide and fulgimide compounds from the standpoint of accomplishing the photo polymerization in a decreased period of time. As the chromene compound, any widely known compound can be used without limitation provided it has a chromen skeleton and photochromic property. For instance, a chromene compound represented by the following formula (1) can be preferably used wherein R 1 , R 2 , R 3 and R 4 may be the same or different and are hydrogen atoms, hydrocarbon groups, substituted amino groups, aromatic hydrocarbon groups, unsaturated heterocyclic groups or saturated heterocyclic groups which may be substituted, R 3 and R 4 together may form a ring, and groups represented by are aromatic hydrocarbon groups or unsaturated heterocyclic groups which may be substituted. As the spiro-oxazine compound, any widely known compound can be used without limitation provided it has a spiro-oxazine skeleton and exhibits photochromic property. For instance, a spiro-oxazine compound represented by the following formula (2) can be suitably used, wherein R 1 , R 2 and R 3 may be the same or different and are alkyl groups, cycloalkyl groups, cycloaralkyl groups, alkoxy groups, alkyleneoxyalkyl groups, alkoxycarbonyl groups, alkoxycarbonylalkyl groups, aryl groups, aralkyl groups, aryloxy groups, alkylenethioalkyl groups, acyl groups acyloxy groups or amino groups, R 2 and R 3 together may form a ring, R 1 , R 2 and R 3 may have a substituent, and the substituent may be a halogen atom, a nitro group, a cyano group or a heterocyclic ring in addition to the above groups, and groups represented by are aromatic hydrocarbon groups or unsaturated heterocyclic groups which may be substituted, and groups represented by are aromatic hydrocarbon groups or unsaturated heterocyclic groups which may be substituted. As the substituents, the same groups as those represented by R 1 , R 2 and R 3 may be used. Among them, however, groups represented by -NR 4 R 5 wherein R 4 and R 5 are alkyl groups, alkoxy groups or allyl groups which may be substituted, and R 4 and R 5 may be bonded and cyclized together to form a nitrogen-containing heterocyclic ring, are preferred. Among the chromene compounds represented by the above-mentioned formula (1), however, it is desired to use those compounds in which R 1 and R 2 are both hydrogen atoms, R 3 and R 4 are alkyl groups which together form a bicyclo(3,3,1)nonylidene group or norbornylidene group, and the group is a naphthalene ring which may be substituted. Furthermore, the spiro-oxazine compound represented by the above-mentioned formula (2) is desirably the one in which R1 is an alkyl group or an alkoxycarbonylalkyl group, R 2 and R 3 are cycloalkyl groups which together are forming a ring, the group is an aromatic hydrocarbon group which may be substituted, the group is an aromatic hydrocarbon group which may be substituted and, particularly, a naphthalene ring substituted with an amino group. Examples of the chromene compound and spiro-oxazine compound that can be suitably used in the present invention include the following compounds. Chromene compounds: 1) Spiro(norbornane-2,2'-(2H)benzo(h)chromene), 2) 7'-Methoxyspiro(bicyclo(3,3,1)nonane-9,2'-(2H)benzo(h)chromene), 3) 4'-Methylspiro(bicyclo(3,3,1)nonane-9,2'(2H)benzo(f)chromene), 4) 3'-Methylspiro(norbornane-2,2'-(2h)benzo(f)chromene), and 5) 2,2-Dimethyl-7-octoxy(2H)benzo(h)chromene). Spiro-oxazine compounds: 1) 6-Fluoro-1'-methyl-8"-methoxy-6"-morpholinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine), 2) 1'-methoxycarbonylmethyl-8"-methoxy-6"-(4-methylpiperazino)dispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine), 3) 1'-(2-(dioxazine-2-il)ethyl)-6"-morpholinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-1)(1,4)oxazine), 4) 5-Fluoro-1'-methyl-6"-piperizinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine), 5) 8"-Methoxy-1'-methyldispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(2,3-a)(1,4)oxazine), and 6) 6'-Fluoro-1'-isobutyl-6"-morpholinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine). In the present invention, it is essential that the photochromic compound is blended in an amount of from 0.001 to 0.2 parts by weight and, preferably, in an amount of not smaller than 0.01 part by weight but smaller than 0.1 part by weight with respect to 100 parts by weight of the radical polymerizable monomer. With the photochromic compound being blended in the above-mentioned amount, the radical polymerizable monomer polymerizes well upon photo polymerization and it is allowed to obtain a polymer exhibiting photochromic property that withstands for extended periods of time and exhibiting color at a desirable concentration. When the amount of the photochromic compound is not larger than 0.001 parts by weight, the photochromic property is not obtained with sufficient degree of color concentration. When the amount of the photochromic compound is larger than 0.2 parts by weight, on the other hand, the polymerization with the light is not completed in a short period of time. When the radical polymerizable monomer is not polymerized to a sufficient degree, photochromic property tends to be deteriorated within short periods of time. According to the present invention, the third component is a photo polymerization initiator. As the photo polymerization initiator, any widely known compound can be used fullfilling the definition set out in claim 1. Among the photo polymerization initiators that can be suitably used in the present invention, it is desired to use an acetophenone photo polymerization initiator, an α-dicarbonyl photo polymerization initiator, an acylphosphine oxide photo polymerization initiator and a bisacylphosphine oxide photo polymerization initiator from the standpoint of favorably carrying out the photo polymerization and obtaining the polymer with no color. Concretely speaking, it is desired to use the compounds represented by the following formulas (3), (4) and (5) wherein R 1 and R 2 are alkyl groups which together may form a cyclohexane ring, and R 3 is an alkyl group or a hydrogen atom, wherein R 4 is the same or different and is a methyl group, a methoxy group or a chlorine atom, e is 2 or 3, and R 5 is phenyl group or methoxy group. Examples of the photo polymerization initiator that can be preferably used in the present invention are as described below. Acetophenone polymerization initiators: 1) 1-Phenyl-2-hydroxy-2-methylpropane-1-one, 2) 1-Hydroxycyclohexylphenyl ketone, and 3) 1-(4-Isopropylphenyl)-2-hydroxy-2-methylpropane-1-one. α-Dicarbonyl compounds: 1) 1,2-Diphenylethanedione, and 2) Methylphenylglyoxylate. Acylphosphine oxide photo polymerization initiators: 1) 2,6-Dimethylbenzoyldiphenylphosphine oxide, 2) 2,4,6-Trimethylbenzoyldiphenylphosphine oxide, 3) Methyl 2,4,6-trimethylbenzoyldiphenylphosphinate ester, 4) 2,6-Dichlorobenzoyldiphenylphosphine oxide, and 5) 2,6-Dimethoxybenzoyldiphenylphosphine oxide. These photo polymerization initiators can be used in a single kind or in a combination of two or more kinds. Bisacylphosphine oxide photo polymerization initiator: 1) Bis(2,6-dimethoxybenzoyl)-2,4,4-trimethylpentylphosphine oxide. Among the above-mentioned photo polymerization initiators, those that have a main absorption in the ultraviolet region and have a molar absorption coefficient at 400 nm of not smaller than 150 l/mol-cm are selected and can be cured even by using visible light and are desired since they deteriorate photochromic compounds little during the polymerization. Concrete examples include: 1) 2,4,6-Trimethylbenzoylphenylphosphine oxide, and 2) Bis(2,6-dimethoxybenzoyl)-2,4,4-trimethylpentylphosphine oxide. It is further allowable to add heat polymerization initiators in addition to the photo polymerization initiators. Any known heat polymerization initiator can be added without limitation. In the present invention, the photo polymerization initiator is added in an amount of from 0.01 to 1 part by weight and, preferably, from 0.05 to 1 part by weight per 100 parts by weight of the radical polymerizable monomers. When the amount of its addition exceeds 1 part by weight, the obtained polymer loses uniformity in the inside thereof and exhibits poor hue. When the amount of its addition is smaller than 0.01 part by weight, the polymer is not cured to a sufficient degree. The photochromic composition of the present invention can be photo-polymerized by a known polymerization method by pouring the composition into a mold. A representative example consists of pourin the photochromic composition of the present invention into between molds that are held by an elastomer gasket or a spacer, curing the composition with activated energy rays such as ultraviolet rays, and taking the composition out of the mold. It is desired that the source of light used for the photo polymerization emits ultraviolet rays, such as metal halide lamp, low-pressure mercury lamp, high-pressure mercury lamp, ultrahigh-pressure mercury lamp, sterilizer lamp, xenon lamp and the like. It is also allowable to use visible light rays such as sunbeams. The irradiation time varies depending upon the wavelength and intensity of the source of light, shape and material of the polymer, and should be determined in advance by conducting experiments. To carry out the photo polymerization, at least the surface of the mold to be irradiated with light must be transparent and a glass or the like is usually used for this portion. It is particularly desired to use a quartz glass or the like material that permits ultraviolet rays to easily pass through but there is no particular limitation on the material provided it is transparent. Moreover, the polymerization may be carried out under the application of a pressure from the external side during the molding. In carrying the photo polymerization, it is allowed to selectively use, as required, a variety of stabilizers and additives such as parting agent, ultraviolet-ray absorbing agent, ultraviolet-ray stabilizer, antioxidizing agent, coloring-preventing agent, antistatic agent, fluorescent dye, dye, pigment, perfume, etc. Moreover, the polymer that exhibits photochromic property obtained by the above-mentioned photo polymerization method can be subjected to the following processings depending upon the use. That is, machining and secondary processing such as reflection-preventing processing, antistatic processing, etc. by dying using a dispersion dye or the like dye, by vaporizing a thin film of a metal oxide or by applying a thin film of an organic high molecular material, such as a silane coupling agent or a hard coating agent comprising chiefly sol components of silicon, zirconium antimony, aluminum, tin or tungsten, or a metal oxide such as SiO 2 , TiO 2 or ZrO 2 . By using the photochromic composition of the present invention as described above, it is allowed to favorably carry out the polymerization with the irradiation of light within short periods of time. The obtained polymer changes from the colorless state to the colored state upon the irradiation with sunbeams or the light containing ultraviolet rays such as the light of a mercury lamp, the change being reversible, and exhibiting excellent dimming property. Moreover, the photochromic property is exhibited for extended periods of time. Therefore, the polymer obtained by photo-polymerizing the photochromic composition of the present invention is useful as an organic glass to exhibit photochromic property, and can be desirably used for the applications of photochromic lenses. EXAMPLES The invention will now be described by way of Examples. In Examples, "parts" are all by weight. The following radical polymerizable monomers were used in the Examples. 1) Tetraethyleneglycol dimethacrylate, 2) Triethyleneglycol dimethacrylate, 3) 2,2-Bis(4-methacryloyloxyethoxyphenyl)propane, 4) Glycidyl methacrylate, 5) Benzyl methacrylate, and 6) 2-Hydroxyethyl methacrylate. The following photochromic compounds were used: 1) Spiro(norbornane-2,2'-(2H)benzo(h)chromene), 2) 7'-Methoxyspiro(bicyclo(3,3,1)nonane-9,2'-(2H)benzo(h)chromene), 3) 4'-Methylspiro(bicyclo(3,3,1)nonane-9,2'(2H)benzo(f)chromene), 4) 3'-Methylspiro(norbornane-2,2'-(2H)benzo(f)chromene), and 5) 2,2-Dimethyl-7-octoxy(2H)benzo(h)chromene), Spiro-oxazine compounds: 1) 6-Fluoro-1'-methyl-8"-methoxy-6"-morpholinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine), 2) 1'-Methoxycarbonylmethyl-8"-methoxy-6"-(4-methylpiperazino)dispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine), 3) 1'-(2-dioxane-2-il)ethyl)-6"-morpholinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine), 4) 5-FLuoro-1'-methyl-6"-piperizinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine), 5) 8'-Methoxydispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(2,3-a)(1,4)oxazine, and 6) 6'-Fluoro-1'-isobutyl-6"-morpholinodispiro(cyclohexane-1,3'-(3H)indole-2'-(2'H),3"-(3H)naphtho(3,2-a)(1,4)oxazine). Photo polymerization initiators: 1) PHMP: 1-Phenyl-2-hydroxy-2-methylpropane-1-one, 2) HCPK: 1-Hydroxycyclohexylphenyl ketone, 3) MPG: Methylphenylglyoxylate, 4) TMDPO: 2,4,6-Trimethylbenzoyldiphenylphosphine oxide, 5) IPTX: Isopropylthioxyxanthone, and 6) BDTPO: Bis(2,6-dimethoxybenzoyl)-2,4,4-trimethylpentylphosphine oxide. The polymers obtained by the following Examples were measured for their properties by the methods described below. The results were as shown in Tables. Color density: The obtained polymer (2 mm thick) was irradiated with the light emitted from a xenon lamp, Model L-2480(300 W)SHL-100, manufactured by Hamamatsu Photonics Co. through an aeromass filter (manufactured by Corning Co.) at 20 ± 1°C with beam intensities of 365 nm = 2.4 mW/cm 2 and 245 nm = 24 µ W/cm 2 on the surface of the polymer for 30 seconds to develop color. A difference in the light absorbency ε (30) - ε (0) was found and was regarded to be a color concentration, where ε (30) represents the absorbency at a maximum absorption wavelength of the photochromic compound of when it has developed color being irradiated with the light under the above-mentioned conditions for 30 seconds, and ε (0) represents the light absorbency at the same wavelength as that of developing color prior to being irradiated with the light. Durability (life) of photochromic property: Durability was measured by using a xenon fade meter, FA-25AX-HC, manufactured by Suga Shikenki Co. After irradiated with the light from the xenon fade meter for 200 hours (T 200 ), color of the polymer was developed by the above-mentioned method and the light absorbency at a maximum absorption wavelength based on the color developed by the photochromic compound was expressed as a ratio to the light absorbency based on the color of before being irradiated with the light from the fade meter (T 0 ). Durability of photochromic property is expressed as A 200 /A 0 (%) in Tables. Color tone: The polymer was placed under the sunbeam for 10 minutes and its color tone was observed by eyes. A polymer was obtained by photo-polymerizing a composition without containing the photochromic compound under the same conditions. The thus obtained colorless polymer was compared in regard to color with the above-mentioned polymer that exhibits photochromic property and that was heated, after having been photo-polymerized, at 70 °C for 30 minutes not to develop color. The color of the polymer exhibiting the photochromic property was evaluated as described below. In Table 1, the item of this color is expressed as initial color. o ○ : Colorless like a polymer which is blended with no photochromic compound. ○ : Faint yellow compared with the polymer blended with no photochromic compound. X: Yellow compared with the polymer blended with no photochromic compound. The results were as shown in Table 1. (Example 1) 70 Parts of a tetraethylene glycol dimethacrylate, 15 parts of a triethylene glycol dimethacrylate, 10 parts of a glycidyl methacrylate, 5 parts of a 2-hydroxyethyl methacrylate, a chromene compound as a photochromic compound in amounts as shown in Table 1, 0.1 part of TMDPO as a photo polymerization initiator, and 0.1 part of HCPK, were mixed together to a sufficient degree. The mixture solution was poured into a mold constituted by a glass plate and a gasket made of an ethylene/vinyl acetate copolymer, and was irradiated with the light emitted from a metal halide lamp of an output of 120 W/cm 2 for two minutes. After the polymerization, the polymer was taken out from the mold. The results were as shown in Table 1. No. Chromene compound No. Amount of chromene (parts) T 0 T 200 Initial color color density color tone A 200 /A 0 (%) 1 1 0.04 0.42 yellow 78.2 o ○ 2 2 0.04 0.45 orange 81.6 o ○ 3 3 0.04 0.28 yellow 79.2 o ○ 4 4 0.04 0.26 orange 78.5 o ○ 5 5 0.04 0.31 orange 80.7 o ○ 6 2 0.01 0.32 orange 72.4 o ○ 7 2 0.08 0.54 orange 84.6 o ○ 8 2 0.15 0.60 orange 68.7 o ○ 9 2 0.0003 0.05 orange 40.0 o ○ 10 2 0.25 0.60 orange 15.0 ○ *Nos. 9 and 10 are Comparative Examples. (Example 2) The procedure was carried out in the same manner as in Example 1 but using a spiro-oxazine compound as a photochromic compound in amounts as shown in Table 2. (Example 3) The procedure was carried out in the same manner as in Example 1 but using, as the photochromic compound, a chromene compound 2) in amounts as shown in Table 3 and a spiro-oxazine compound 1) in amounts as shown in Table 3 in combination. In the measurement of life being irradiated with the fade meter, the light absorbency was measured at a maximum absorbency wavelength based on the color developed by the spiro-oxazine compound. Moreover, the color tone of the polymer was observed by eyes under the sunbeams before the polymer was irradiated with the fade meter and after the polymer was irradiated with the fade meter (T 0 : 0 hour, T 200 : 200 hours). The results were as shown in Table 3. (Example 4) The procedure was carried out in the same manner as in Example 3 but using radical polymerizable monomers of a composition of 70 parts of 2,2-bis(4-methacryloyloxyethoxyphenyl) propane, 20 parts of benzyl methacrylate and 10 parts of glycidyl methacrylate. (Example 5) The procedure was carried out in the same manner as in Example 3 but photo-polymerizing the compositions that are shown in Table 5. The results were as shown in Table 5. (Example 6) A glycidyl methacrylate was added in amounts as shown in Table 6 to a mixture of 70 parts of a tetraethylene glycol dimethacrylate, 15 parts of a triethylene glycol dimethacrylate, 5 parts of a 2-hydroxyethyl methacrylate, 0.04 parts of a spiro-oxazine compound (6), 0.1 part of TMDPO and 0.1 part of HCPK as photo polymerization initiators. The mixture was stirred to a sufficient degree and was polymerized in the manner as in Example 1. The obtained polymers were measured for their absorbancy of initial colors. The detected wavelength was the same as the maximum absorption wavelength of when the spiro-oxazine compound (6) developed its color. The results were as shown in Table 6. No. Amount of glycidyl methacrylate (parts) absorbancy 1 0.05 0.1 2 0.1 0.02 3 0.5 0.02 4 1 0.02 5 5 0.02 6 10 0.01 7 15 0.01 8 0 1.0 Throughout this specification it shall be understood that: Alkyl groups may be straight or branched and generally contain from 1 to 6, preferably from 1 to 4, carbon atoms and may be for example methyl, ethyl, n-propyl, i-propyl, n-butyl, s-butyl or t-butyl groups. Alkoxy groups may be straight or branched and generally contain from 1 to 6, preferably from 1 to 4 carbon atoms and may be for example, methoxy, ethoxy, n-propoxy, i-propoxy, n-butoxy, s-butoxy or t-butoxy groups. Alkenyl and alkynyl may be straight or branched and generally from 2 to 6, preferably 2 to 4 carbon atoms. Alkylene and oxyalkylene groups may be straight or branched and generally contain from 1 to 6, preferably 2 to 4 carbon atoms. Alkylene groups are more preferably -CH 2 CH 2 -. Cycloalkyl groups may be saturated or unsaturated and generally contain 5, 6 or 7 atoms in the ring. They may be unsubstituted or substituted by one or more hydrocarbyl, for example alkyl, substituents. Heterocyclic groups may be saturated or unsaturated and generally contain 5, 6 or 7 atoms in the ring of which one or two are typically heteroatoms such as nitrogen and/or oxygen. Such groups may be unsubstituted or substituted, for example by one or more substituents such as halogen, nitro, or cyano or hydrocarbyl substituents such as alkyl. Aryl groups are typically phenyl or naphthyl groups which may be unsubstituted or substituted by one or more substituents such as halogen, nitro or cyano or hydrocarbyl substituents such as alkyl. Aralkyl groups may for example be benzyl or phenethyl groups. Amino groups may for example be unsubstituted primary amino groups, or secondary alkylamino or tertiary dialkyl amino groups wherein the alkyl substituents are the same or different. Hydrocarbon groups include alkyl, alkenyl, alkynyl, alkylene, cycloalkyl, aryl and aralkyl groups.

Claims: A photochromic composition comprising: (A) 100 parts by weight of a radical polymerizable monomer component, (B) 0.001 to 0.2 parts by weight of a photochromic compound component, and (C) 0.01 to 1 part by weight of a photopolymerization initiator having a main absorption in the ultraviolet region and a molar absorption coefficient at 400 nm of 150 L/mol-cm or larger. A composition according to claim 1 wherein the radical polymerizable monomer component (A) comprises a difunctional monomer which is a diacrylate, dimethacrylate, an acrylate or methacrylate containing an epoxy group or a bis-vinylbenzyl compound wherein the benzyl groups are linked by an alkylene group optionally interrupted by one or more oxygen and/or sulphur atoms wherein any oxygen or sulphur atom is not directly bonded to a further oxygen or sulphur atom. A composition according to claim 1, wherein the radical polymerizable monomer component (A) comprises one or more of the following as a difunctional monomer: a diacrylate or dimethacrylate compound of formula (I), an acrylate or methacrylate compound containing an epoxy group of formula (II), or a bisvinylbenzyl compound of formula (III); wherein formula (I) is: wherein n is from 1 to 20, R 1 and R 2 may be the same or different and each is hydrogen or methyl, and each group A is the same or different and is an alkylene group, oxyalkylene group, or a group of the following formula wherein R 3 is hydrogen or methyl, X is a halogen atom, k is 0 or 1, m is 0 or 1, and each a is 0, 1, 2, 3 or 4 and the values of a are the same or different; formula (II) is: wherein m and n are the same or different and each is 0 or 1, R 1 and R 4 are the same or different and each is hydrogen or methyl, and R 2 and R 3 are same or different and each is alkylene or a group of formula: which may be unsubstituted or substituted; and formula (III) wherein X 1 , X 2 and X 3 are the same or different and each is oxygen or sulphur, j, k and m are the same or different and each is 0 or 1, and j=0 when k=0 and k=j=0 when m=0, and the aromatic groups may be unsubstituted or substituted by one or more halogen atoms. A composition according to claim 2 or 3, wherein the radical polymerizable monomer component (A) further comprises a monomer that is copolymerizable with the difunctional monomer. A composition according to claim 4, wherein the radical polymerizable monomer component (A) comprises, as copolymerizable monomer, an acrylic ester, a methacrylic ester, a fumaric ester, an arylated compound or an aromatic vinyl compound or a mixture thereof. A composition according to claim 5, wherein the radical polymerizable monomer component (A) is a composition comprising 30 to 90% by weight of a diacrylate or dimethacrylate or bis-vinyl benzyl compound or 0.1 to 40% by weight of an acrylate or methacrylate containing an epoxy group, the balance comprising monomer copolymerizable with the difunctional monomer. A composition according to claim 6 which comprises 0.1 to 50% by weight of monomer copolymerizable with the difunctional monomer. A composition according to any one of the preceding claims wherein the photochromic compound component (B) comprises at least one chromene or spiro-oxazine compound. A composition according to claim 8, which comprises a chromene compound of formula (IV) wherein R 1 , R 2 , R 3 and R 4 may be the same or different and each is hydrogen or an aliphatic or aromatic hydrocarbon group, unsubstituted or substituted amino, or a saturated or unsaturated heterocyclic group which may be unsubstituted or substituted, or R 3 and R 4 together may form a ring, and is an unsubstituted or substituted aromatic hydrocarbon or unsaturated heterocyclic group. A composition according to claim 8, which comprises a spiro-oxazine compound of formula (V). wherein R 1 , R 2 and R 3 may be the same or different and each is hydrogen, alkyl, cycloalkyl, cycloaralkyl, alkoxy, alkyleneoxyalkyl, alkoxycarbonyl, alkoxycarbonylalkyl, aryl, aralkyl, aryloxy, alkylenethioalkyl, acyl, acyloxy or substituted or unsubstituted amino, or R 2 and R 3 together may form a ring, which groups R 1 , R 2 and R 3 may be unsubstituted or substituted by halogen, nitro, cyano or a heterocyclic group, and is an unsubstituted or substituted aromatic hydrocarbon group or unsaturated heterocyclic group, and is an unsubstituted or substituted aromatic hydrocarbon or unsaturated heterocyclic group. A composition according to any one of the preceding claims in which the photochromic compound component (B) comprises a spiro-oxazine compound which composition further comprises: 0.01 to 20 parts by weight of (D) an epoxy compound per 100 parts by weight of radical polymerizable component (A). A composition according to any one of the preceding claims comprises from 0.01 to 0.1 parts by weight of photochromic component (B) per 100 parts by weight of radical polymerizable component (A). A composition according to any one of the preceding claims wherein the photopolymerization initiator (C) is an acetophenone, α-dicarbonyl, acylphosphine oxide or bisacylphosphine oxide photopolymerization initiator. A method of producing a cured photochromic polymer, which comprises light irradiation a composition as defined in claims 1-13, thereby photopolymerizing the composition. A method according to claim 14 wherein the photochromic composition is irradiated with light having an emission spectrum of at least 250 nm. A method according to claim 14 or 15 wherein the photopolymerization initiator (C) comprises an acetophenone initiator, an α-dicarbonyl initiator, an acylphosphine oxide initiator or a bisacylphosphine oxide initiator. A shaped articled comprising a photochromic cured composition obtainable by a method according to any one of claims 15 to 16.

Inventors: KOBAYAKAWA TAKASHI, MOMODA JUNJI, KOBAYAKAWA, TAKASHI, MOMODA, JUNJI, KOBAYAKAWA, TAKASHI, C/O TOKUYAMA CORP., MOMODA, JUNJI, C/O TOKUYAMA CORP.
Applicants: TOKUYAMA CORP, TOKUYAMA CORPORATION
Application year: 1995
Main classification: C09K9
IPC codes: G03C1, C08F2, C09K9