EQUIPMENT STRESS MONITOR

Abstract: A stress monitor (1) has a multiplexer (2) with a number of inputs (3 to 6) representing the ambient temperature at various locations on the equipment being checked. The temperature at each location is mesured regularly, to determine in which of a number of different-sized temperature bands it lies, thereby providing an indication of the stress to which the equipment is subjected.

Description: EQUIPMENT STRESS MONITOR. The present invention relates to electrical or electronic apparatus. It is well-known that the expected life-time of electronic apparatus is very dependent on the temperature to which the apparatus has been subjected. For example, the expected life-time of semi-conductor based products may be halved for each prolonged rise in temperature of approximately 10 to 20°C. It is possible to formulate theoretical expectancy equations which relate the expected remaining life-time against time already operated at a certain temperature, from which estimates for the expected failure for the product can be established. However such equations are only valid on a large population, so for a user of only a few pieces of equipment it is not feasible to use this approach. The present invention provides electrical or electronic apparatus characterised by means to deteπnine in which of a pluraMty of predetermined temperature bands of differing size temperature ranges the apparatus ambient temperature is and means to record outputs of the determination means. In this way, there is produced a record of the degree of stress to which the apparatus has been subjected and so allows the user to have an indication of how the life-time of the product has been shortened. By having temperature bands of differing sizes, careful and accurate monitoring of temperature regions of particular interest can readily be achieved. In one example, size of a band decreases with increased temperature. The invention may have any one or more of the following features: - (i) the determining means is operable on a number of temperature bands with temperature ranges of different sizes such that the size of the temperature range in a band decreases for increased values of temperature; (ii) the frequency of measurement by the deterrαining means is dependent on the temperature band; (iii) the frequency of measurement increases as the temperature band of the previous measurement(s) increases; (iv) the apparatus ambient temperature comprises a temperature value based on the temperature of a section of the apparatus and/or the environs of such a section; (v) multiplexing means to switch the determining means between a plurality of measurement locations on the electronic apparatus and/or between a plurality of measurement locations on different pieces of equipment; (vi) means to estimate failure or deterioration based on output from the determination means and/or the recording means. The present invention also provides a method of monitoring electronic apparatus comprising determining in which of a plurality of predetermined temperature bands of differing size temperature ranges the apparatus ambient temperature is and recording outputs of the determination means. The information resultant from the invention can be used in a variety of different ways. For example, the information can be displayed to the user of the apparatus by an appropriate display means e.g. a hand-held terminal, a PC screen (whether LCD or cathode, ray tube) or a printer. Alternatively or additionally, the information can be stored for use later e.g. when the apparatus is being maintained, serviced and/or repaired; such information would also be of assistance to the manufacturer in quality analysis and/or predicting failure-rates or life-times of subsequent apparatus. The invention is applicable to a wide variety of types of apparatus, including in particular controllers, recorders, programmers, also flow, pressure or temperature transmitters. The invention is particularly beneficial because the results achieved by the apparatus and method of the invention can be applied to certain well known and well-defined relationships of aging and stress against temperature, thereby resulting in accurate life-expectancy predictions which can readily and simply obtained. Such characteristics for electronic and electrical equipment follow well-defined processes and equations, so that monitoring according to the present invention can give very valuable information on expected failure, whereas mechanical equipment do not follow such well-defined processes because other less-precise operations are involved including e.g. motion of parts, mechanical stress, metal fatigue. In order that the invention may more readily be understood, a description is now given, by way of example only, reference being made to the accompanying drawings, in which:- Figure 1 is a block schematic drawing of a circuit embodying the present invention; Figure 2 is a graphic representation of information derived from the circuit of Figure 1. Figure 1 shows a stress monitor generally designated as 1 within a temperature transmitter, the monitor 1 having a multiplexer 2 with a number of inputs 3 to 6 for temperature sensing at a number of locations while (for clarity), Figure 1 does not show the inputs for process signals e.g. of pressure, flow, temperature. Thus inputs 3 to 6 are for signals representing the ambient temperature at various locations indicated by (i) 3 l on the housing of a thermowell associated with the temperature transmitter, (ii) 4 1 on the printed circuit board of the thermowell, (iii) 5 1 on the housing of the main unit of the transmitter and (iv) 6 1 on the printed circuit board of the main unit. The ambient temperature is measured using the cold junction temperature sensor of a thermocouple. A microcontroller 7 passes selection signals 8 to multiplexer 2 to control switching of multiplexer 2 between inputs 3 to 6 and a zero output mode, such that multiplexer 2 outputs appropriate signals representing temperature for each of locations 3 1 to 6 at a frequency suitable for the respective locations and for the respective temperature values as explained below. Each temperature signal output from multiplexer 2 passes to amplifier 9 for modification to the appropriate level required for A/D converter 10 which provides the signal for input to micro controller 7. Typically, the temperature at each location is measured once in a specified time, e.g. every 5 seconds. Each measurement is compared to the previous one and, if it does not exceed the previous one, it is dumped; if it exceeds the previous one it is stored in RAM 11 and the previous one is dumped. After an hour the stored value, which is the highest temperature measured in that hour, is used in determining which temperature band is to be allocated to that hour period. The process is then repeated for the next hour period. However, in a variation, the frequency of selecting a temperature signal from each location (i.e. corresponding to the 5-second sampling above) and/or the frequency of determining and recording the relevant temperature band is or are dependent on what the location is and also the last temperature recording and/or sampling for that location. Thus the frequency of either or both operation increases when the temperature of that location increases and thereby the potential for stress effects increases. If there is some potential or actual relationship between temperature changes (whether in the same or opposite directions) in two or more locations due eg. to proximity or similarity in positions or components, then there may be appropriate changes in selection frequency of one such location commensurate with a change in selection frequency of another such location. At microcontroller 7, the signal is processed so as to determine in which of a number of temperature bands it lies; each location has its own set of temperature bands and, for each set of temperature bands, the bands become smaller in terms of the size of the range of temperatures as the temperature increases. In this way, due account is taken of the accumulation or increase of stress which arises due to temperature with appropriate increased accuracy and definition with heightened stress. Figure 2 represents graphically the temperature bands I to VHI for location 3 1 , namely the housing of the thermowell. The first temperature band I covers 0°C to 30°C i.e. a range of 30°C, whereas the next temperature band ϋ has a reduced range of 20°C and the subsequent band III has a further reduced range of 15°C, and so on. Once microcontroller 7 has determined in which temperature band the signal lies, the information is passed to RAM store 11 enabling various treatments e.g. averaging and filtering, and then non-volatile memory 12 is up-dated. Microprocessor 7 also sends the information to a display 13 which provides a representation of the accumulated time recorded for each temperature band, as shown on the right-hand side of Figure 2. This display gives the user an indication of the degree of excessive temperature to which the thermowell housing 3 1 has been subjected and enabling the user to estimate readily and easily the shortened life-time. Such analysis can be accurate and hence very valuable to the operator because the stress/temperature relationship for electrical and electronic equipment is well-known and well-defined, much more so than for mechancial equipment which is subjected to many more variables, at least some of which are not well-defined or readily predictable. The information on the temperature bands may also be input (either directly from microcontroller 7 or via RAM 11 or memory 12) into other equipment e.g. a hand-held terminal, a PC display (whether LCD or cathode ray tube) or a printer. The data can be presented in any appropriate form e.g. on a PC screen it can be done in a histogram form, with the temperature band on the x-axis and the hours on the y-axis. As well as being used by the user of the equipment, the accumulated information in memory 12 can be used when the product is being maintained, serviced or repaired; also the information can be used for quality analysis by the manufacturer. The information collated under the invention can be used to predict and/or estimate failure and/or deterioration. In an alternative version, the stress monitor can be embodied as a piece of equipment (whether stand-alone or incorporated into a controller or other apparatus) which monitors a number of separate products whether of the same type or different types e.g. flow transmitters, temperature transmitters, pressure transmitters, printers, valves, flow-meters.

Claims: CLAIMS 1. Electrical or electronic apparatus characterised by means to determine in which of a plurality of predetermined temperature bands of differing size temperature ranges the apparatus ambient temperature is and means to record outputs of the determination means. 2. Apparatus according to Claim 1 characterised in that determining means is operable on a number of temperature bands with temperature ranges of different sizes such that the size of the temperature range in a band decreases for increased values of temperature. 3. Apparatus according to Claim 1 or 2, characterised in that the frequency of measurement by the deteπnining means is dependent on the temperature band. 4. Apparatus according to Claim 3, characterised in that the frequency of measurement increases as the temperature band of the previous measurements) increase. 5. Apparatus according to any preceding Claim characterised in that the apparatus ambient temperature comprises a temperature value O 96/11388 PCMB95/00895 based on the temperature of a section of the apparatus and/or the environs of such a section. 6. Apparatus according to any preceding Claim characterised by multiplex means to switch the determining means between a plurality of measurement locations on the electronic apparatus and/or between a plurality of measurement locations on different pieces of equipment. 7. Apparatus according to any preceding Claim characterised in that the recording means comprises RAM means. 8. Apparatus according to any preceding Claim, characterised in that the recording means comprises non-volatile memory means. 9. Apparatus according to any preceding Claim, comprising means to estimate failure or deterioration of the apparatus based on output from the determination means anάVor the recording means. 10. A method of monitoring electrical or electronic apparatus comprising detern -Lning in which of a plurality of predetermined temperature bands of differing size temperature ranges the apparatus ambient temperature is and recording outputs of the determination means. 11. A method according to Claim 10 characterised in that the determining step comprises deterrnining between a plurality of temperature bands with temperature ranges of different sizes, such that the size of the temperature range in that band decreases for increased values of temperature. 12. A method according to Claim 10 or 11 characterised in that the frequency of measurement in the determining step is dependent on the temperature band. 13. A method according to Claim 12, characterised in that the frequency of measurement increases as the temperature band of the previous measurements) increases. 14. A method according to any of Claims 10 to 13 characterised by measuring the apparatus ambient temperature as a temperature value based on the temperature of a section of the apparatus and/or the environs of such a section. 15. A method according to any of Claims 10 to 14 characterised in that the determining step comprises multiplexing between a plurality of measurement locations on the electronic apparatus and/or between a plurality of measurement locations on different pieces of equipment. 16. A method according to any one of Claims 10 to 15, characterised in that the recording step comprises inputing into RAM means. 17. A method according to any one of Claims 10 to 16, characterised in that the recording step comprises inputting into non-volatile memory means. 18. A method according to any one of Claims 10 to 17 characterised by estimating failure or deterioration of the apparatus based on the deteπnining or recording stages.

Inventors: KROLL MARC, KROLL, MARC
Applicants: HONEYWELL SA, KROLL MARC, HONEYWELL S.A., KROLL, MARC
Application year: 1995
Main classification: G01K3
IPC codes: G01K3