Separable connector for an automotive transmission

Abstract: A separable low profile connector for a transmission includes a first elongated receptacle (20) aligned with a central axis. The first receptacle has a flange portion (30), a first cylindrical portion (32) and a first terminal housing portion (40). The first cylindrical portion (32) and the first terminal housing portion (40) are sized to be received within the bore (26), whereas the flange portion (30) is sized larger than the bore. The first cylindrical portion (32) is adjacent the flange (30) and has a diameter smaller than the bore. The first receptacle (20) has longitudinal openings (46) extending through the flange portion, the first cylindrical portion and the first terminal housing portion. Electrically conductive terminals (42) are located within the longitudinal openings (46) in the first terminal housing portion (40) and are juxtaposed to the inner wall (28) of the bore (26). At least one seal (35,36) is located on the cylindrical portion (32) adjacent the bore. A second receptacle (22) has a second cylindrical portion (74), and a second terminal portion (76). The second cylindrical portion (74) has a diameter smaller than the bore. The second terminal portion (76) has a recess (78) for receiving the first terminal portion (40). At least one seal (37) is located on the second cylindrical portion (74) adjacent the bore. A second electrical terminal (62) is connected to the second terminal portion (76) electrically connecting with the first terminal (42).

Description: The present invention relates to a separable connector and more specifically to a separable connector for a transmission in an automotive vehicle. In automotive transmissions, wires for controlling electrical components within the transmission are linked to a control unit outside the transmission through an opening in the transmission. Any holes in the transmission must be splash resistant from the outside to prevent water and other contaminants from entering into the transmission housing. In addition, any holes must prevent transmission fluid from leaking outside the transmission. One method for connecting a control module to electrical components within the transmission housing is by using a pass through connector. In such a design, a wire runs continuously from the electrical component to the control unit through the transmission housing using a pass through connector. Such a design is undesirable since serviceability becomes inconvenient because the wires remain connected when servicing the transmission. A disadvantage of prior transmission connector designs is that the connectors protrude a relatively large distance from the surface of the transmission housing. Because clearances are becoming ever smaller in automotive designs, having reduced extension from the transmission is desirable. Due to increasing packing requirements, it would therefore be desirable to provide a separable connector which protrudes minimally through the transmission housing as well as having the highly desirable qualities of splash and leak resistance and serviceability. US-A-5 348 498 describes a sealed electrical connector system that comprises a sealed "pass through" electrical connector that is mounted in a hole of an automotive transmission housing. The pass through connector includes an insert that co-operates with solid metal pins of specially designed two-piece male terminals to seal the mating end of the pass through connector. The insert serves as a secondary lock to ensure that the male terminals are retained in the terminal cavities. An external mating connector also has an insert that has the same secondary lock feature to retain female terminals in terminal cavities. The present invention provides a separable connector for an automotive transmission having a bore with a diameter having a central axis and bounded by an inner wall, said connector when in use comprising: a first elongated receptacle aligned with said central axis, said first receptacle having a first cylindrical portion and a first terminal housing portion, said first cylindrical portion and said first terminal housing portion sized to be received within said bore; said first cylindrical portion having a diameter smaller than said bore; said first receptacle having longitudinal openings extending through said first cylindrical portion and said first terminal housing portion; electrically conductive terminals located within said longitudinal openings in said first terminal housing portion; at least one seal located on said first cylindrical portion adjacent said bore; a second receptacle having a second cylindrical portion and a second terminal portion; electrical terminals connected to said second terminal portion electrically connecting with said terminals located in the first terminal housing portion, one of said first and second receptacles being provided with a flange portion adjacent its cylindrical portion, the flange portion being sized larger than said bore; characterised in that; said electrically conductive terminals in said first terminal housing portion are juxtaposed to said inner wall of said bore; said second terminal portion has a recess for receiving said first terminal portion; and said second cylindrical portion of said second receptacle has a diameter smaller than said bore and has at least one seal located on said second cylindrical portion adjacent said bore. The invention will now be described further, by way of example, with reference to the accompanying drawings, in which: Fig. 1 is a perspective of an automobile having a transmission with a connector according to the present invention; Fig. 2 is an exploded view of the outer portion of the connector; Fig. 3 is a cross-sectional view of the connector; Fig.4 is a side view of the top portion of the connector; and Fig. 5 is a top view of the connector. Referring to FIG. 1, an automotive vehicle 10 has an engine 12 connected to a transmission 14. Transmission 14 has a connector 16 which connects a control module 18 to electrical components within transmission 14, such as solenoids, through wires 19. Referring now to FIGS. 2 and 3, connector 16 is comprised of two interconnectable housings formed of an electrically nonconductive material such as a heat resistant plastic. The first housing is the outer receptacle 20 which is exposed to the exterior of transmission 14. The second housing is inner receptacle 22 which is a separate piece or may be integral to an electrical component such as a solenoid body inside transmission 14. Serviceability is improved from a pass through design since the two housings can be separated during servicing. Inner receptacle 22 may be connected directly to diagnostic equipment for troubleshooting. Connector 16 seals a bore 26 in the housing of transmission 14 as well as provides electrical connection through bore 26. Bore 26 is preferably machined to have a smooth finish on inner wall 28 to improve leak resistance. Connector 16 has a longitudinal axis 24 through its centre which aligned with the central axis of bore 26 in transmission 14. Outer receptacle 20 is shaped to fit partially within bore 26. Flange 30, having a diameter greater than bore 26, prevents the insertion of outer receptacle 20 completely through bore 26. A cylindrical portion 32 sized just smaller than bore 26 has two grooves 33 and 34 which house two O-rings 35 and 36. As shown, cylindrical portion 32 has two O-rings, however, the number of O-rings can vary depending on the particular application. A terminal housing portion 40 formed of walls extending longitudinally from cylindrical portion 32 contains electrically conductive terminals 42. As can best be seen in FIG. 3, a tab 44 holds terminal 42 from backing out of longitudinally extending holes 46 in outer receptacle 20. A spacer 48 fitted onto terminal housing portion 40 urges tab 44 to hold terminals 42 in place. Terminal housing portion 40 has keys 38 which are used to guide inner receptacle 22 into outer receptacle 20 in a unique manner to prevent misalignment of the electrical connection through terminals 42. After terminals 42 are inserted into housing portion 40, a grommet 50 is placed inside outer receptacle 20 to provide a seal to prevent leakage into longitudinally extending holes 46. A cover 52 holds grommet 50 securely in place by a bolt 54. A bolt grommet 56 is placed over bolt 54 to prevent leakage around bolt 54. Bolt 54 extends though outer receptacle 20 and push nut 58 to keep bolt 54 secured to outer receptacle 20 during installation. A cap 60 is placed over the outside of outer receptacle 20. Cap 60 provides initial leak protection by preventing a high force splash from reaching the point where terminals 42 extend through cover 52. Cap 60 has a low profile extending only about 17 mm from the surface of transmission 14. Inner receptacle 22 is sized to fit within bore 26 and is sealed against inner wall 28 by O-ring 37 which is in a groove 39. The inner receptacle 22 has a cylindrical portion 74 and a terminal portion 76 having a recess 78 which receiving said terminal portion 40 of the outer receptacle 20, when the two receptacles are assembled together. Inner receptacle 22 is shaped to receive electrical terminals 62 which are the mate to electrical terminals 42 within bore 26 of transmission 14. Providing the electrical connection within bore 26 of transmission 14 reduces length of connector 16 outside transmission 14. Electrical terminals 62 are preferably male terminals, whereas electrical terminals 42 are preferably the female terminals. Electrical terminals 42 are electrically connected to electrical components within transmission 14. Inner receptacle 22 also has an opening 64 receiving bolt 54. Upon tightening bolt 54 into opening 64, outer receptacle 20 is urged toward inner receptacle 22. Referring now to FIGS. 4 and 5, as an alternative to bolt 54, a bracket 70 may be provided to hold inner receptacle 22 and outer receptacle 20 together. Bracket 70 extends to flange 30 and is secured to transmission 14 by fastener 72. A strain relief 66 extending from flange 30 secures wires 19 using a tie wrap 68 or other securing means. Strain relief 66 prevents terminals 42 from becoming separated from their associated terminals 42 thus improving reliability of connector 16. Various modifications will be apparent to those skilled in the art. For instance, such modifications include providing a flange on the inner receptacle or providing different numbers of seals on either the inner or outer receptacles.

Claims: A separable connector for an automotive transmission having a bore (26) with a diameter having a central axis and bounded by an inner wall (28), said connector when in use comprising: a first elongated receptacle (20) aligned with said central axis, said first receptacle having a first cylindrical portion (32) and a first terminal housing portion (40), said first cylindrical portion (32) and said first terminal housing portion (40) sized to be received within said bore; said first cylindrical portion (32) having a diameter smaller than said bore (26; said first receptacle (20) having longitudinal openings (46) extending through said first cylindrical portion (32) and said first terminal housing portion (40); electrically conductive terminals (42) located within said longitudinal openings (46) in said first terminal housing portion (40); at least one seal (35,36) located on said first cylindrical portion (32) adjacent said bore; a second receptacle (22) having a second cylindrical portion (74) and a second terminal portion (76); electrical terminals (62) connected to said second terminal portion (76) electrically connecting with said terminals (42) located in the first terminal housing portion (40), one of said first and second receptacles (20,22) being provided with a flange portion (30) adjacent its cylindrical portion, the flange portion being sized larger than said bore; characterised in that; said electrically conductive terminals (42) in said first terminal housing portion (40) are juxtaposed to said inner wall (28) of said bore (26); said second terminal portion (76) has a recess (78) for receiving said first terminal portion (40); and said second cylindrical portion (74) of said second receptacle (22) has a diameter smaller than said bore and has at least one seal (37) located on said second cylindrical portion (74) adjacent said bore. A separable connector as claimed in claim 1, wherein said first terminal housing portion (40) comprises a longitudinally extending wall, said wall being shaped to fit within said recess (78). A separable connector as claimed in claim 2, wherein said wall includes a key (38) extending therefrom and said recess (78) is shaped to receive said key so that said first receptacle (20) connects with said second receptacle (22) in a particular direction. A separable connector as claimed in claim 1, 2 or 3, wherein said first receptacle (20) has a first hole extending therethrough along said longitudinal axis and said second receptacle (22) has a second hole (64), said connector further comprising a threaded fastener (54) received within said first and second holes for fastening said first receptacle (20) to said second receptacle (22). A separable connector as claimed in any one of the preceding claims, further comprising a cap portion (60) covering said longitudinally extending holes in said flange portion (30). A separable connector as claimed in claim 1, further comprising a bracket (70), said bracket (70) being mounted to said transmission and said first receptacle (20). A separable connector as claimed in any one of the preceding claims, further comprising wires (19) extending from said terminals (42) through said longitudinally extending openings (46), wherein said flange portion (30) has an extension (66) and said wires (19) are securely attached to said extension (66). A separable connector as claimed in any one of the preceding claims, further comprising a seal (50) sealing the longitudinally extending openings (46). A separable connector as claimed in claim 8, further comprising a cover (52) covering said seal (50). A separable connector as claimed in any one of the preceding claims, further comprising a spacer (48) received within said first terminal housing portion (40) and securing said terminals (42) within said first terminal housing portion (40). A separable connector as claimed in any one of the preceding claims, wherein said first cylindrical portion has two seals (35, 36) comprising O-rings.

Inventors: DENVER GARY JOSEPH, WALEGA KENNETH GERARD, DENVER, GARY JOSEPH, WALEGA, KENNETH GERARD
Applicants: FORD FRANCE, FORD MOTOR CO, FORD WERKE AG, FORD FRANCE S. A., FORD MOTOR COMPANY LIMITED, FORD-WERKE AKTIENGESELLSCHAFT
Application year: 1995
Main classification: H01R13
IPC codes: H01R13, B60R16