Device for magnetic-inductive measurement of the quantity of mixture flowing through a pipeline, and method of manufacturing said device

Abstract: Device and method for its manufacture, for magnetic-inductive measurement of the quantity of mixture flowing through a pipeline in which the device has been incorporated. The device comprises a housing (3) having a measuring tube (1) with an electrically insulating lining (6) therein, said lining substantially consisting of wear-resistant, insulating ceramic material in the form of tiles applied on a layer of plastic material (9) having a thickness between 3 and 10 mm. The joints (10) between the tiles are filled up with plastic material. The housing (3) contains magnet coils (26) and a pair of electrodes are mounted in the measuring tube and extend through the wall of the measuring tube (1) and are insulated in relation to it, and within the housing they are connected to lines leading to measuring members for measuring the voltage difference generated in the flowing medium by the magnetic field of the magnet coils (26).

Description: The invention relates to a device for magnetic-inductive measurement of the quantity of mixture flowing through a pipeline, said device comprising a housing with a measuring tube in it, said tube being mountable in the pipeline by means of flanges or in a similar way and being provided with an electrically insulating inner lining, magnet coils being situated within the housing and outside of the measuring tube and a pair of radially opposed electrodes being mounted in the measuring tube and extending from the outside through the wall of the measuring tube and into the measuring tube, and being insulated in relation to the metal tube wall, in which at the outside of the tube wall, said electrodes are connected to lines leading to measuring members for measuring the voltage difference that can be generated in the flowing medium by the magnetic field of the magnet coils. Such a device is known from DE-A-1498397 and is used e.g. for determining the liquid flow of the mud mixture or the slurry in a mud transport line. Therein, solid material, such as sand, sludge, rock or coral and the like is carried along in the flowing medium, which usually will be water, as a consequence of which the wear of the measuring tube of the device will be considerable. In connection with that, in this known device the inner wall of the measuring tube is provided with an electrically insulating lining comprising individual elements adapted to the tube shape and consisting of e.g. wooden bars impregnated with phenol resin. However, under said extreme circumstances, the life of the measuring tube of this known device will be relatively short. Afterwards, repair of the device will be necessary. If possible, the measuring tube will be provided with a new wear-resistant layer, to which end the old layer has to be removed first, so that such a replacement will not be easy. Since certain sensitive members, such as the electrodes and the magnet coils, are situated in and near the measuring tube, removing and reinstalling a wear-resistant layer will at the same time involve the risk of damaging these members. Further, there is a chance that on damaging the inner wall of the measuring tube near the electrodes during operation, water or mud mixture will reach the magnet coils, as a result of which they could be damaged. It will be obvious that renewal of the wear-resistant layer will necessitate replacement of the entire device, which naturally will entail a standstill of the complete device for transport of dredged materials. The object of the invention is to improve the known device in such a way, that the life of the device, in particular that of the measuring tube, is extended. To this end, the invention provides a device according to claim 1. This has proven to be achievable in a suitable way, by coating the inner wall of the measuring tube with an insulating plastic layer having a thickness between 3 and 10 mm, having tiles from a wear-resistant insulating ceramic material fastened thereon by means of plastic, in which the joints between the tiles have been filled with an insulating plastic and the tiles have been applied in such a way that the joints between the tiles are aligned with each other in longitudinal direction of the measuring tube, the tiles present at the end portion of the lining being connected to an end ring mounted in the measuring tube and made of wear- and impact-resistant cast or rolled steel. While it has been shown that the life of a thus formed measuring tube will be extended considerably, at the same time, replacement of the lining of the measuring tube can realized easier and thus cheaper. By first applying the relatively thick plastic layer onto the inner wall of the measuring tube it is acieved, that if tiles would crack on account of heavy impact load, there wil be no short-circuit between the electrical field induced in the flowing medium between the electrodes and the steel tube. By fixing the tiles onto the initially applied plastic layer by means of plastic one obtains a particularly good connection between the tiles and the tube. Due to the fact that the joints between the tiles extend in longitudinal direction of the measuring tube, it is possible to obtain a very smooth inner surface of the measuring tube, also by the fact that the joints between the tiles are completely filled up with plastic. Due to that, there will be little chance that the edges of the tiles are damaged by rocks and the like hitting them. The benefit of applying the joints is twofold. Firstly a fixed, standard tile size can be used for all existing pipe diameters and secondly, tolerances in the dimensions of the tiles can be accomodated. Accordding to a preferred embodiment of the invention, aluminium oxide, Al 2 O 3 , will be used as the ceramic material for the tiles. As the plastic for obtaining the insulating layer on which the tiles are applied, for glueing the tiles onto the insulating plastic layer and for filling the joints between the tiles, one can suitably use polyurethane or a like material either a combination of materials. It is not absolutely necessary to use one type of plastic material for the various purposes. By connecting the tiles, present at the end portion of the lining, to an end ring made of wear- and impact-resistant cast or rolled steel the risk that said tiles are damaged by rocks or the like hitting them is considerably decreased. Said part of the measuring tube need not consist of electrically insulating material. In case of DE-A-1498397 the rubber lining either the ends of the wooden bars impregnated with phenol resin can easely be damaged by rocks or the like hitting them. Further it is pointed to EP-A-0242860 describing the use of ceramic tiles for coating the inner wall of a tube. Said tiles, however, are directly fixed to the inner wall of the tube in such a way that they are in close contact with each other, also by the fact that they are applied in a helical pattern. Thus, there is not any resilient, insulating layer between the tiles and the tube, while edges are formed that can be hit by rocks and the like. Due to that, the edges of the tiles will be exposed to damaging. From US-A-4130300 it is known to form the back wall of a pipe elbow from ceramic wear blocks, which are covered by a plate which fits over and rigidly holds the wear blocks in place. So no damping either gluing plastic material is present between said blocks and the wall of the pipe elbow. According to the invention, it is further provided for, that the end of each electrode projecting inwardly into the housing is mounted in a compartment being within the housing and being closed off in relation to the further part of the housing in that the electrical connection of the electrode is led watertight through the compartment wall too. If, due to damage to the tiles situated near the electrode, or to the electrode itself, water would penetrate into the housing, said water can not reach that part of the housing where the coils are situated. According to a further development of the invention, when the measuring tube is provided with flanges for mounting to the pipe line, said flanges can be connected to each other by substantially axial ribs or the like, which can extend directly between the flanges or between the flanges and parts of the housing. Owing to this, the rigidity of the measuring tube can be enhanced considerably without increasing the wall thickness of the tube. Due to this, the occurring deformation of the measuring tube can be largely limited and as a consequence of that, so can the chance of occurrence of cracks in the tiles. The device described above can suitably be combined with a mass concentration meter. The invention also relates to a method of manufacturing the device described above, according to which one acts in such a way, that the measuring tube provided with the housing is placed in a device for rotatably supporting it, that the end ring or end rings in the measuring tube are set, that during rotation of the measuring tube, plastic in liquid condition is applied in axial and radial direction on the inner surface of the measuring tube by means of a supply member, while after application of the layer of plastic, when it has not yet completely cured, tiles of ceramic material are applied on it with the help of glue. By centrifugally casting the plastic layer onto the tube in the way described, one can obtain a plastic layer meeting high requirements. In particular, the layer will have the proper roundness so that the final tube will have a proper cross-section as well. As glue for fixing the tiles onto the plastic one can use the same plastic as the one the layer concerned consists of. Naturally, one could also use another glue. According to a further development of the invention, it is provided for, that once the tiles are fixed, the joints between the tiles are filled up, in which the surface of the tiles is somewhat covered with plastic during rotation of the measuring tube and the use of the supply member for applying the plastic in liquid condition onto the tiles in radial and axial direction. The invention is further explained by way of an embodiment shown in the drawings in which: Fig. 1 shows a side view and a partial section across a device according to the invention; Fig. 2 shows in cross-section a part of the measuring tube of the device of Fig. 1 according to the line II - II of Fig. 1; and Fig. 3 shows in cross-section and on an enlarged scale a part of the measuring tube with the housing mounted on it, at the point where an electrode in a closed compartment is situated. Figure 1 shows a measuring device according to the invention consisting of the measuring tube 1, provided with flanges 2 and with a housing 3 that can extend around the measuring tube 1. Ribs 5 for stiffening the measuring tube 1 have been mounted between the flanges 2 and the side walls 4 of the housing 3. Possibly, ribs can also be mounted within the housing 3. The measuring tube 1 is provided with the lining 6 represented by ceramic tiles 7 and the end rings 8 of a wear-resistant and impact-resistant cast or rolled steel. The tiles are applied on a layer 9 of plastic such as polyurethane and the joints 10 between the tiles 7 are likewise filled with this material, while a thin layer of plastic can be present on the free surface of the tiles as well. The end rings 8 are connected to the tube 1 likewise substantially by means of the plastic layer 9. The thickness of the layer 9 can be from 3 to 10 mm and will preferably be about 7 mm. The tiles are preferably applied in such a way, that the joints extending in longitudinal direction of the measuring tube are aligned with each other. As appears in particular from Figure 2, due to this there will be less chance of irregularities occurring in the inner surface of the measuring tube. A dash line 11 indicates the situation in which the longitudinal joints of the tiles would be offset in relation to each other. Figure 3 shows the measuring tube 1 with on its inner wall the plastic layer 9, on which the tiles 7 have been applied, and on the outer wall the housing 3, in which by ) means of the wall 12 a compartment 13 is formed within which the one end 14 of an electrode 15 is situated. The other end 16 of the electrode is in the same plane as the inner surface of the tiles 7. The compartment 13 can have both a rectangular and a round shape. For fixing the electrode 15 in the tube, a plastic plug 17 is fastened in it, in which the electrode 15 is screwed before the tiles 7 are applied in the tube. With the help of the thread, the electrode can be set to the desired height. The tile being situated near the electrode is provided with a bore 18 through which the electrode extends with large play. On account of the thread on the electrode and the wide bore 18 in the tile, after pouring the tiles with plastic, the electrode 15 will be completely surrounded by plastic and be firmly incorporated therein. In a way not further indicated, the electrode 15 is connected to a line 19 extending sealingly through the wall 12 of the compartment 13. For this pressurized water-tight lead-through one can use e.g. a so-called glass lead-through 20. Since at the end of the life of the device, excessive overpressure in the compartment 13 could occur as a consequence of leakage, said compartment could be provided with an overpressure safeguard 28 for relieving it. Compartment 13 is accessible by means of the opening 21, around which the flange 22 extends and which can be sealed off by means of the cover 23 being fixable to the flange 22 by means of bolts 24. Between the cover 23 and the flange 22 lies the 0-ring 25 for sealing off the compartment 13 to the outside. For fastening the electrode in the tube wall, one can also use only the plastic by which the tiles are fixed. In that case, the electrode will have to be kept in its place by means of a fitting during application of the tiles. As already mentioned above, besides further electric and electronic components, magnet coils, illustrated diagrammatically and indicated by 26 in Figure 1, which are necessary for performing the measurements, can be present in the housing 3. The device can be combined with a mass concentration meter as well. With the method according to the present invention, one uses a supporting device, not shown in the drawing, for the measuring tube 1 provided with flanges and housing, in such a way that it can be rotated. Subsequently, the end rings 8 in the measuring tube 1 are set, such as by means of pins. Then, the measuring tube is rotated and during rotation of the measuring tube 1, the plastic 9 in liquid condition is sprayed onto the inner wall of the measuring tube with the help of the supply member 27. By this plastic, the end rings 8 are fixedly mounted in the housing too. While the plastic has not yet completely cured, the tiles 7 are applied on it with the help of glue. Subsequently, the joints 10 between the tiles are filled with plastic, also with the help of the supply member 27, in which a thin layer of plastic will be applied onto the tiles. This happens again during rotation of the device and in almost the same way as application of the plastic layer 9. Possibly, the supply member 27 can be provided with a nozzle not further indicated and be moved to and fro in order to distribute the plastic across the entire surface of the measuring tube. It will be clear, that only one possible embodiment of a device and method according to the invention has been illustrated in the drawing and described above and that many changes can be made without being beyond the inventive idea.

Claims: Device for magnetic-inductive measurement of the quantity of mixture flowing through a pipeline, said device comprising a housing (3) with a measuring tube (1) in it, said tube being mountable in the pipeline by means of flanges (2) or in a similar way and being provided with an electrically insulating inner lining (6), magnet coils (26) being situated within the housing (3) and outside of the measuring tube (1) and a pair of radially opposed electrodes (15) being mounted in the measuring tube (1) and extending from the outside through the wall of the measuring tube (1) and into the measuring tube, and being insulated in relation to the metal tube wall, in which at the outside of the tube wall, said electrodes (15) are connected to lines (19) leading to measuring members for measuring the voltage difference that can be generated in the flowing medium by the magnetic field of the magnet coils (26), characterized in that the inner wall of the measuring tube (1) is coated with an insulating plastic layer (9) having a thickness between 3 and 10 mm, having tiles (7) from a wear-resistant insulating ceramic material fastened thereon, by means of plastic, the joints (10) between the tiles being filled with an insulating plastic and the tiles (7) being applied in such a way that the joints between the tiles are aligned with each other in longitudinal direction of the measuring tube, the tiles present at the end portion of the lining being connected to an end ring (8) mounted in the measuring tube and being made of wear- and impact-resistant cast or rolled steel. Device according to claim 1, characterized in that the end (14) of each electrode (15), projecting inwardly into said housing (3), is mounted in a compartment (13) being situated within said housing (3), and being closed off in relation to the further part of the housing (3) in that the electrical connection (19) of said electrode (15) is led watertight through the wall of said compartment (13) too. Device according to claim 1 or 2, characterized in that the measuring tube is provided with flanges (2) for mounting to the pipe line, said flanges (2) being connected to each other, by substantially axial ribs (5) extending between the flanges (2) or between the flanges (2) and parts (4) of the housing (3). Method of manufacturing a device according to one or more of the preceding claims, characterized in that the measuring tube (1) provided with the housing (3) is placed in a device for rotatably supporting it, that the end ring or end rings (8) in the measuring tube (1) are set, that during rotation of the measuring tube, plastic (9) in liquid condition is applied in radial and axial direction onto the inner surface of the measuring tube (1) by means of a supply member (27), while after application of a layer of plastic (9), when it has not yet been completely cured, tiles (7) of ceramic material are applied on it with the help of glue. Method according to claim 4, characterized in that as glue for fixing the tiles (7) onto the plastic layer (9) one uses the same plastic as the one the layer (9) concerned consists of. Method according to claim 4 or 5, characterized in that once the tiles (7) are fixed, the joints (10) between the tiles are filled up, in which the surface of the tiles (7) is somewhat covered with plastic during rotation of the measuring tube (1) and the use of the supply member (27) for applying the plastic (9) in liquid condition into the joints (10) and onto the tiles (7) in radial and axial direction.

Inventors: BATENBURG ARIE CORNELIS, HEIJNSDIJK ALEXANDER M, KRAMERS CASPARUS H M, VAN BEKKUM AART JAN, VAN DEN BERG CORNELIS H, VISSER TEUNIS, ZUTPHEN ANTONIE C, BATENBURG, ARIE CORNELIS, HEIJNSDIJK, ALEXANDER M., KRAMERS, CASPARUS H.M., VAN BEKKUM, AART JAN, VAN DEN BERG, CORNELIS H., VISSER, TEUNIS, ZUTPHEN, ANTONIE C.
Applicants: IHC SYST BV, KROHNE ALTOMETER PRODUCTIEBEDR, IHC SYSTEMS B.V., KROHNE ALTOMETER, PRODUCTIEBEDRIJF VAN KROHNE AG AT BASEL
Application year: 1995
Main classification: G01F1
IPC codes: G01F1