PRINTED CIRCUIT BOARD CONNECTORS

Abstract: A PCB connector in which single insulating housings may carry both pad contact elements and beam contact elements to be supportable in opposed differently oriented pairs for beam to pad matable contact.

Description: PRINTED CIRCUIT BOARD CONNECTORS EeM This invention relates to connectors for printed circuit boards ("PCB"s), and more particularly to such connectors which include pressure mounted contacts. Background Printed circuit board connectors are known in which two relatively movable insulating housings carry as contact elements respectively conductor pads (or "blades") and conductor cantilever beams carrying pressure mounted surfaces, mounted on the housings for wiping engagement of contact surfaces of the pads and beams as the connectors are moved in a connector-mating direction. Summary We have discovered that a PCB connector element may desirably be provided with a plurality of sets of contact elements secured in a housing with contact surfaces of the contact elements facing away from the housing. In a preferred embodiment, the sets are arranged in rows spaced transversely of the housing, one set is of leaf spring cantilever beam contact elements with one end held in the housing, and the other set is surface mounted on the housing, with its ends held in the housing, contact elements of one set alternating longitudinally of the housing with contact elements of the other set. We have also discovered that a PCB connector element may desirably be provided with a pressure-mounted contact element, the contact element being a leaf spring cantilever beam with one end held in a housing, the beam being stressed into strain by an abutment in the housing limiting movement of the other end. In a preferred embodiment the beam portion between the held end and a contact surface portion has a cross-sectional area diminishing in the direction from the fixedly mounted end toward the contact portion, and the contact surface portion extends away from the housing through a hole therein. We have discovered also that a PCB connector may be provided which includes two connector elements mounted in relation to each other such as to matingly engage another PCB connector also having two connector elements, connector elements of one PCB connector including daughter board leads arranged to engage daughter board surface mounted contacts to provide a daughter board connector and connector elements of the other PCB connector including backplane leads adapted to engage backplane surface mounted contacts, to provide a backplane connector. In a preferred embodiment, the backplane connector has a central spine on which transversely opposed connector elements are carried and die daughter board connector has transversely spaced pairs of connector elements mounted on spacers corresponding in thickness functionally to the overall thickness of the backplane connector. We have discovered further that a PCB connector element may be desirably supplied in the form of a longitudinally extending support carrying a pair of transversely spaced housings each carrying transversely accessible contact surfaces. In preferred embodiments, one such connector element is transversely spaced by a spine on which housings are mounted and the other such connector element has housings held in spaced relation by spacers, the spacers having longitudinal edge ribs slidably fitting in tracks of mounting ribs, and the spined connector element being matably engageable with the spacer connector element, whereby on mating contact surfaces of the spine connector element wipingly engage contact surfaces of the spacer connector. Preferred Embodiments We turn now to description of preferred embodiments in the light of the following drawings. Drawings Fig. I is an enlarged sectional view of the preferred embodiment, taken at 1-1 of Figures 6 and 8. Fig. 2 is a broken-away sectional view taken at 2-2 of Fig. 4. Fig. 3 is a broken-away sectional view taken at 3-3 of Fig. 1. Fig. 4 is a front elevation, partially diagrammatic, of a subassembly of the preferred embodiment. Fig. 5 is a rear elevation, broken away and to a larger scale, of the subassembly of Fig. 4. Fig. 6 is a broken-away plan view of the backplane connector of said embodiment. Fig. 7 is a corresponding side elevation view of said backplane connector, with some details omitted, mounted on a printed circuit board. Fig. 8 is a corresponding plan view of the spine element of a modified embodiment. Fig. 9 is a corresponding side elevation view of said spine element. Fig. 10 is a side elevational broken-away view of a web adapted for winding on a reel, showing two beam contact elements of the invention. Fig. 11 is an isometric, partial, partially exploded view of a daughter-board-supporting spacer and the rails carried by it. Fig. 12 is an exploded isometric view, partially broken away, of a backplane spine of the preferred embodiment carrying a pair of housings and arranged to accept a D-pin carrying block. Fig. 13 is a bottom view, broken away and partially diagrammatic, of the daughter board connector of said preferred embodiment. Fig. 14 is a sectional view taken at 14-14 of Fig. 9. Fig. 15 is a partial plan view of a fixture for assembling the daughter board connector of the preferred embodiment. Fig. 16 is a sectional view taken at 16-16 of Fig. 15. Structure A connector assembly (indicated generally at 10 in Fig. 1) includes a backplane connector indicated generally at 12 and a daughter board connector indicated generally at 14. Backplane connector 12 and daughterboard connector 14 each includes a multiplicity of contact elements 20 and 22, one of each of which is shown in Fig. 1. There are in each of the housings 50 of each connector 12, 14 one fewer of the contact elements 22 than of the contact elements 20. As seen in Fig. 1 , in each connector the housings 50 are reversely transversely (vertically, in the figure) oriented. Also, as can be seen in Figs. 6 and 7 for the backplane connector 12, the housings 50 are longitudinally offset in both connectors 12 and 14. In fact, the parts are arranged (holes, tabs, dimensions) so that this offset is by an amount equal to half the centerline distances between holes 68 and between pads 44 (both of which are on identical centerline spacings), with centerlines of holes 68 and pads 44 arranged to occur alternately, as shown in Fig. 4. So far as the relationship of contact elements 20 and 22 (but not the relationship of tabs 80 and jaws 82) is concerned, Fig. 1 could be a vertical section in a single plane, rather than a section jogged into two planes as drawn in Figs. 3, 6. Each contact element 20 includes a daughter board contact portion 24, a lead portion 26, a support portion 28, a beam portion 30, a generally elliptical out-of-round arcuate contact contact portion 32 describing about certain points a circumference encompassing more than 180 degrees, and a second support portion 34 oriented about 90 degrees relative to the first support portion 28. Each contact element 22 includes a daughter board contact portion 40, a lead portion 42, a pad portion 44 and an end 46. End 46 and lead 42 are anchored in housing 50 (through their position, during injection molding of the housing), and pad 44 is supported by transverse support ribs 52 also injection molded as part of housing 50 and extending over the back of pad 44, generally longitudinally centrally of pad 44, partially inwardly transversely thereof on each rear side thereof. Ribs 52 are injection molded integrally with longitudinal ribs 54, which are integral with plastic portions 56 into which pad ends 46 are anchored. On each side of each pad 44 are ribs 58 molded integrally with plastic portions 56 and the rest of housing 50. Ribs 58 provide outer transversely curved surfaces 57 (Fig. 2) for guidance thereby of cantilever beam portions 32 onto pads 44 during assembly. Also injection molded in place in housing 50 is lead 42 to each pad 44. Pads 44 extend through holes 59 in housing 50 defined in part by ribs 58. Outer beam support housing portion 62 is spaced from housing rib 54 to provide therebetween space to accept beam portion 28 and lead portion 26, as shown also in Fig 3. Wider portions 28 are supported on spaced shelves 64 integral with lower portion 62 of housing 50, between which narrower lead 26 moves freely. Beam portions 32, 66 extend through rectangular holes 68 in housing 50 defined by thicker longitudinal ribs 60, outer crook housing portion 65 of housing 50 and longitudinal ribs 54. Thin ribs 70 serve as contact element separators. In the portion of a subassembly 100 shown in Fig. 4 can be better seen beam contact holes 68, pads 44, and ribs 58 of housing 50. Also shown are legs 102, for resting on a backplane 104 when part of a backplane connector 12, or sticking harmlessly in mid air when part of a daughter board connector 14 (Fig. 1). Backplane connector 12 has a contact element indicated generally at 122 and which is identical with contact element 22 except that it is bent at a greater angle between portion 42 and its PCB (here backplane) contact portion 122. The other contact element of backplane connector 12, which is indicated generally at 120, is identical with contact element 20, except that it is bent at a greater angle to portion 26 to provide the backplane contact portion indicated generally at 120. Housings 50 are supported, and longitudinally located relative to each other, on tabs 80, struck out from metal spine 130, as shown in more detail in Figs. 8 and 9. (Actually, Figs. 8 and 9 illustrate the spine of a modification, with tabs 80 entering not only upper portions of housing 50 as in Fig. 1 , but corresponding lower portions as well, the lower tabs being substituted for the grips 82 shown in Fig. 1 ; in the Fig. 1 embodiment the lower tabs of Fig. 1 extend outwardly to a greater distance from the spine, as would be better seen in a figure corresponding with Fig. 8, and have a configuration as would be seen in such a figure with flat longitudinally spaced edges having a transversely convex edge therebetween.) The spine includes also flange 132 to cooperate in mounting the spine on backplane 104, on which the spine 130 rests on coplanar edge 133 as well. Spine 130 also includes at each end (one not shown, but extending from the spine in the same transverse direction as the other, shown) an end support flange 134, with a lower surface like the lower surfaces of edge 133 and flange 132 coplanar and resting on backplane 104. Finally is middle support flange 136, struck out from spine 130 like the others, and with lower surface coplanar with theirs and resting on PCB 104 but extending transversely oppositely to flanges 132 and 134 to spine 130. Extending from the bottom edge of spine 130 are spaced dynamic contact pins 140 integral with the spine, for making compression contact through their elongated slot portions with conductive holes in PCB 104. Mounted in hole 144 of flange 136 (Figs. 6 and 7), and coaxial hole (not shown) in PCB 104 is guide post 148. There are shown in Figs. 6 and 7 two and a fraction sets of housings 50 of backplane connector 12. Ridges 162 and 164 (Figs. 1, 4) are in cross-section half a semicircle on their non- mating (away from contact surfaces of contact elements) sides; and on their other sides at 45 degrees to the plane of nearby surfaces (Fig. 5) 172 (longitudinally continuous) and 174 (longitudinally discontinuous), blending into an extension of the half semicircle already -A- mentioned into three-quarters of a semicircle, or about 135 degrees. At each end of ridges 162 and 164 the ridges are relieved angling upwardly, as seen for ridge 162 in Figs.4 and 5; as seen in Figs. 6 and 7, each housing 50 includes two ridges 162 and (not there shown) two ridges 164. Relief at the end of each ridge 162 and 164 is by planes through the back halves of the ridges at angles of 90 degrees to both the faces 172, 174 and 45 degrees to the ends of the housings, and through the front halves of the ridges by planes at 45 degrees to the faces 172, 174 and to the ends of the housings as well. The relieved portions at the ends of ridges 162, 164 are for crimping thereinto the inwardly extending upper and lower portions of tracks 220, to further secure relative thereto housings 50. Extending into the backs, or non-mating, sides (Fig. 5) of housing 50 are rectangular blind holes 168 extending from surfaces 172 partially through housing 50. Hole locations 168 are longitudinally spaced as are upper tabs 80 in the embodiment of Fig. 1, lower tabs 80 of Fig. 8 being replaced by the different tabs 82 as shown in Fig. 1 and already explained. As shown in Fig. 1, tabs or grips 82 are crimped around ridges 164 (after inserting tabs 80 and moving housing 50 into position). Also shown in Fig. 5 are ribs indicated generally at 180, each rib including a narrow outer surface 184 coplanar with surface 172. From each of the two edges of surface 184 extend a pair of guide surfaces 188 widening therebetween in a 45 degree chamfer. Between guide surfaces 188 are a row of holes 68 through which extend frontwardly (Fig. 1 , not shown in Fig. 5) the cantilever beam contact portions 66. Beneath pads 44 are narrow ribs 192 integrally injection molded with the rest of housing 50 separating beam portions 30 of contact elements 20 and 120. Integral with narrow ribs 192 are wide ribs indicated generally at 196 with central flat surfaces 202 coplanar with the outer surface of narrow ribs 192, and with 45 degree chamfer 206. Between the ribs 196 extend contact element portions 26 (Fig. 1). Above the wide ribs 196 in this view is housing portion 210. Daughter board connector 14 includes opposed housings 50 incorporating contact elements as seen identical in form (except for the angle of bend of their daughter board contact portions, already mentioned) and arrangement with the housing subassemblies in backplane connector 12. These subassemblies are slidably mounted on mating ridges 162, 164 in long, extruded aluminum track elements 220, simply cut to the desired length. The contact element portions 24, 40 and 42, 26 are soldered on soldered surface mounting pads carried in a way conventional in the art on, respectively, daughter board 250 and backplane 104. In Fig. 10 is seen a pair of shepherd ' s crook beam contact element 20, 120 precursors, while still integral through ribs 230, 234 with drive wheel contact portion 238, through which extend drive wheel pin receiving holes 242. The blanks for what will become pad contact elements 22, 122 are also prepared in reels to facilitate handling. Daughter boards 250 are held (against ear 252 surface 248) by screws (not shown) extending into threaded (not shown) holes 254 in extruded aluminum spacers indicated generally at 258 (Fig. 11) including ridges 262, 264 shaped and spaced just as are ridges 162, 164 for alignment therealong in the holding tracks 220. Also extruded into spacer 258 is groove 270, extending down to just above the top surface 272 of spine 130, for accepting spine 130 in notch 400, to align spacer 258. A spacer 258 is provided along tracks 220 between each longitudinally adjoining pair of housings 50, as well as outboard of each outermost such pair; in the preferred embodiment are four pairs of such housings and thus five spacers 258. Mounted on each of tabs 132, one on each side of tab 136 and both extending transversely of spine 130 in the same transverse direction, are (Fig. 12) extruded aluminum key blocks indicated generally at 300, through which in a transverse direction extend a wide slot 304, a narrower notch 308 opening thereinto, and a slot 312 opening into notch 308. Force fitted in both hole 316 extending through upper portion 320 of key block 300 and hole 322 extending through tab 132, thereby precisely relatively locating key block 300 and spine 130, is generally cylindrical knurled lower end portion 332 of D-pin key indicated generally at 336, with frustoconical guidance chamfer 340 and integral bottoming ring 344 and D-pin 348. The bottom of key pin 336 extends into notch 308 just enough to account for chamfer 340 and tolerances, to get full knurled contact with tab 132 and portion 320. Slot 312 facilitates manufacture by extrusion. Although not shown, all the inner corners of slot 304, notch 308, and slot 312 are provided with radii to facilitate extrusion and assembly. A D-pin 348 fits locatingly into a D-hole 352 (Fig. 13) extending upwardly into sintered stainless steel octagonal insert 356 force fitted into counterbore 360 to bottom thereon in spacer 258 at about a third of the spacer height above bottom surface 364, the counterbore 360 and hole 362 (Fig. 11) coaxial centerline being halfway between the two flat surfaces 368 and halfway between notch 270 and the ridges 262, 264 farther from ear 252 and extending parallel to all four surfaces 368, 372. Octagonal insert 356 includes pin guide countersink 376 and may be with D-pin 348 rotationally oriented as desired to affect pin mating. Bottom surface 364 of spacer 258 engages top surface 380 of key block 300 in each instance, to provide important locating orientation among the parts of the overall assembly. Post or guide pin 148 (Figs. 6, 7) at its upper end is : accepted by hole 362 in spacer 258, to index backplane 104 to daughter board 250. The beam contact members 20, 120 are supplied to customers still connected by the bar 230 (Fig. 10); after soldering 24 or 120 to a PCB pad, they may then break off leads 24, for example, at score lines (not shown) conveniently placed just outboard of where they are soldered to the board pads. Representative dimensions of the preferred embodiment are, in millimeters: housing 50, longitudinally 71.5, and transversely, centrally, 3.4; track 220, transversely, outside 12.93 by 3.7; beam 30 length 7J6, crook 32, 66 major axis (about) 2.7, and trapezoid 30 tapering from .71 to .31; leads 24 .25 wide (longitudinal of housing) by .20 thick; and block 300 slot 304, longitudinally of spine, 3.5 and slot 312 (in the same direction) 1.2; leads 24, beams 30, and pads 58 are each on 1.0 centerlines. Other Embodiments The leads extending from the top in Fig. 1 could be shaped like the leads extending from the bottom, whereupon a connector assembly for stacked PCB's would result. Or those at the bottom could be shaped like those at the top, to connect boards in line rather than either perpendicular or parallel. Each contact element could include a beam contact portion to contact that of the other; one contact portion surface might have its contact surface cylindrically concave to engage a convex cylindrical surface of the other. The single row of tabs 80 left remaining in Fig. 1 could be replaced with a second row of jaws 82 cooperating with mating notches in at least one of the ridges 162, 164 in order for relative longitudinal location as well as holding of the housings. Spacing, securing, and mounting may be in other ways. A further important embodiment is shown in Fig. 14. Female contact 404 is press-fitted in enlarged slot 408 of spacer 458, otherwise like spacer 258. Plated through hole 412 of backplane 104 provides the usual spool-shaped conductive coating element 416. Head 420 of a screw extending through daughter board 250 and into a threaded hole in ear 452 (which is identical with ear 252) rests on metal washer 424, which engages in turn lip 428 of a plated through conductive spool like 416, the other lip or flange of which is shown at 432. There is thus a conductive path from daughter board 250 through lip 432 and extruded aluminum spacer 452, 408 through contact 404, spine 130, 132 and spool 416 to backplane 104, a path highly suitable for use as a ground path. Still other embodiments are within our claims. Fixture A fixture useful in assembly of daughter boards according to the preferred embodiment is shown in Figs. 15 and 16. There is shown in Fig. 15 a bar indicated generally at 500. Illustrated is part of one spacer 258 accepting notch 504 and one subassembly accepting portion 508. For the preferred embodiment the bar includes four portions 508 and five portions 504, with a portion not shown and like portions 508 except shorter and without grooves 512. Grooves 512 are defined by rectilinear ribs 516, which include stepped portions 516a, 516b, and 516c. Recesses 520, 524 allow for acceptance of housing legs 102. Housings are fitted on jig 500 with ribs 58 in grooves 512 and ribs 516 toward pads 44. Once positional relationships are set, tracks 220 are crimped to fix these relationships. Bar 500 may then be removed downwardly.

Claims: Claims We claim: 1. A connector comprising a contact element including a board contact portion, a support portion, a first lead portion between said board contact portion and said support portion, a contact contact portion, a beam portion between said contact contact portion and said support portion, and a second lead portion extending from said beam portion away from said contact contact portion, said beam portion being a cantilevered leaf spring movable through arcs relative to said support portion, said contact contact portion being positioned to be accessible to a second contact contact surface of a second contact element of a second housing of a second connector upon movement of said first contact contact surface and said second contact contact surface in a relatively toward each other direction, and a housing including a first support for said support portion. 2. The connector of claim 1 in which said contact element includes a second support portion, and said housing includes a second support, said second support portion being adjacent said contact contact portion, and said second support being positioned to resist movement of said second support portion responsive to movement of said beam portion. 3. The connector of claim 2 in which said said contact contact portion is arcuate. 4. The connector of claim 2 in which said beam portion is a flat spring metal sheet generally trapezoidal in shape and narrowing in the direction from said support portion toward said contact contact portion. 5. The connector of claim 2 in which said support portion is positioned by and between said first support and a third support spaced therefrom an amount corresponding functionally to the thickness of said contact element. 6. A connector comprising in combination a first housing, a multiplicity of first contact elements, said first contact elements each including a contact contact portion -8- SUBS r UTE SHEET (RULE 26) integral with a cantilever beam portion mounted in said first housing, and, mounted in said first housing for mating engagement with a multiplicity of second contact elements carried by a second housing, said second housing, said multiplicity of second contact elements carried by said second housing, and a support for holding said first housing and said second housing in a predetermined contacting positional relationship. 7. The connector of claim 6 in which said support is a divider spine for said first housing and said second housing, each said housing being mounted on said support on a side opposed to the other thereof. 8. The connector of claim 7 in which said connector is a backplane connector. 9. The connector of claim 6 in which said support holds said first housing in an open spaced relation from said second housing. 10. The connector of claim 9 in which said connector is a daughter board connector. 11. The connector of claim 6 in which said second contact element includes a contact pad. 12. The connector of claim 11 in which said said second connector element is of conductive metal and includes a board contact portion, a lead, said pad, and a tip, and said second housing includes a hole overlain by said pad and integral short support ribs extending transversely of said pads therebehind, and encapsulates said tip. 13. The connector of claim 6 in which said contact contact portion extends through a hole in said first housing. 14. The connector of claim 9 in which said support includes a spacer between said first housing and said second housing to maintain said open spaced relation. 15. The connector of claim 14 in which said spacer is extruded. 16. The connector of claim 15 in which said connector is aluminum. 17. The connector of claim 15 in which said spacer includes a pair of transversely spaced longitudinal ridges along its outer edges and each said housing includes a pair of correspondingly spaced and shaped longitudinal ridges along its outer edges, and which includes a C-shaped in cross-section extruded track with indentation longitudinally slidably mating with said ridges and helping to maintain the structural integrity of said connector. 18. The connector of claim 6 in which said housings are structurally identical but are relatively positionally shifted. 19. The connector of claim 16 in which said shifted is longitudinally. 20. The connector of claim 16 in which said shifted is rotationally 180 degrees about lines transverse of said housings. 21. The connector of claim 20 in which said shifted is also longitudinally. 22. The connector of claim 11 in which a said contact contact portion is one of a first longitudinal row of such contact portions and said contact pad is one of a second longitudinal row of such contact pads, said contact portions and said contact pads being spaced on the same first centerline distances longitudinally, and alternating at said contact portion to said contact pad second centerline distances equal to half said first centerline distances. 23. The connector of claim 22 in which said first longitudinal row and said second longitudinal row are parallel and transversely spaced. 24. The connector of claim 1 in which said beam portion extends movably through a hole in said housing. 25. The connector of claim 3 in which said contact contact portion includes a generally elliptical arc of over 180 degrees. 26. The connector of claim 25 in which the longest diameter of said elliptical arc is generally perpendicular to the contact point of tangency of said arc. 27. The connector of claim 1 in which said second lead portion has parallel edges defining said second lead portion as narrower than said beam portion adjacent thereto. 28. The connector of claim 2 in which said second support is an abutment surface and said said second support portion is held thereagainst by spring force of said beam portion. 29. A PCB connector which comprises a spine, insulating housings carried by said spine, and contact elements carried by said housings. 30. The connector of claim 29 in which said spine and said housings each carry cooperating locating means. 31. The connector of claim 30 in which said locating means on said spine are transversely extending longitudinally spaced tabs and said locating means on said housings are cooperating holes sized and spaced to accept and maintain in location at least some of said tabs. 32. The connector of claim 29 in which said spine carries dynamic pins for mounting said spine in cooperating holes of a PCB. 33. The connector of claim 29 in which said spine carries feet extending perpendicularly therefrom for cooperative engagement with a PCB surface. 34. The connector of claim 29 in which said spine carries also a locating means for orienting a second connector. 35. The connector of claim 34 in which said locating means for said second connector is a pin extending toward said second connector. 36. The connector of claim 35 in which said pin is a D-pin. 37. The connector of claim 36 in which said D-pin includes an outer surface force fitted into an opening of a pin tab extending transversely of said spine. 38. The connector of claim 37 which includes a pin block and in which said outer surface is force fitted also into an opening of said pin block, said pin block slidably accepting said pin tab. 39. The connector of claim 38 in which an upper surface acts as a stop for a second connector surface. 40. The connector of claim 39 in combination with said second connector, said second connector surface being a lower surface of a spacer element of said second connector. 41. A PCB connector which comprises a plurality of longitudinally extending, transversely spaced insulating housings, a plurality of contact elements carried by each of said housings, and a plurality of transversely extending spacers, said spacers spacing said housings. 42. The connector of claim 41 in which lower surfaces of said spacers include longitudinally extending spine slots. 43. The connector of claim 41 in which said spacers include spaced pairs of track ridges and spaced mating tracks holding said spacers at said ridges for longitudinally slidable assembly and said spacers holding said tracks against relative transverse movement. 44. The connector of claim 43 in which said spacers include upwardly extending PCB- support surfaces. 45. The connector of claim 44 in which said surfaces are upwardly extending surfaces of ears. 46. The connector of claim 44 in which said ears include board attachment holes. 47. The connector of claim 29 which includes extending transversely from said spine longitudinally spaced from said housings a guide pin tab and, mounted on said tab and formed for simultaneous mounting on said PCB, a said guide pin. 48. The connector of claim 47 in which said guide pin extends upwardly and is round in horizontal cross-section. 49. A PCB connector assembly for electrically and mechanically connecting a pair of PCB's which comprises a first connector and a second connector, said first connector comprising an even multiple of insulating housings and a spine, each of said housings carrying a plurality of contact elements, and said spine carrying said housings thereon in opposed relation, said contact elements having contact surfaces accessible from sides of said housings opposed to said spine to contact surfaces of said second connector, said second connector comprising a corresponding said multiple of housings and a plurality of spacers, said housings each carrying a plurality of contact elements, and said spacers holding said housings transversely spaced a predetermined distance, said contact elements of said housings of said second connector having contact surfaces extending transversely toward said spine and spaced said predetermined distance so as to contact said contact surfaces of said first connector. 50. The connector assembly of claim 49 in which all said housings are identical. 51. The connector assembly of claim 50 in which opposed pairs of said housings of each said connector are longitudinally jogged to produce said contact of said contact surfaces. 52. The connector assembly of claim 51 in which said housings of each said connector are oriented at 180 degrees to each other about a transverse axis. 53. The connector assembly of claim 52 in which in each housing contact surfaces are arranged in a longitudinally extending pair of rows. 54. The connector assembly of claim 53 in which all said contact surfaces of each pair of rows are identical within the row. 55. The connector assembly of claim 54 in which the contact surfaces of one said row are on pads and the contact surfaces of the other said row are on cantilever beams. 56. A connector housing assembly which comprises a longitudinally extending insulating body, a first multiplicity of first contact elements carried by said housing, and a second multiplicity of second contact elements carried by said housing, said contact elements having respectively first and second contact surfaces accessible from the same longitudinally extending transverse side of said body. 57. The assembly of claim 56 in which said first contact elements are cantilever beams mounted for pressure of first contact surfaces thereof against mating contact surfaces. 58. The assembly of claim 57 in which said mating contact surfaces are on pads mounted to cooperate with said first contact surfaces of a second said housing. 59. The assembly of claim 58 in which said first contact surfaces and said pads are arranged in transversely spaced parallel longitudinal rows. 60. The assembly of claim 59 in which each of said first contact surfaces and said pads are spaced on first centerline spacings, the longitudinal spacing of said first contact surfaces and said pads being a second centerline spacing half said first centerline spacing. 61. The assembly of claim 57 in which said housing holds said beams at end spaced from said first contact surface by a flexing beam portion. 62. The assembly of claim 61 in which an abutment carried by said housing engages and holds in stressed condition an end of said first contact elements spaced from said flexing beam portion by said first contact surface. 63. The assembly of claim 60 in which said pads are transversely more centrally located transversely of said body than are said first contact surfaces. 64. The assembly of claim 58 in which ends of said pads are anchored in said body. 65. The assembly of claim 58 in which integral with said body are pad supports. 66. The assembly of claim 65 in which said pad supports extend longitudinally of said body transversely centrally of said pads. 67. The assembly of claim 66 in which said pad supports extend only partially across said pads. 68. The assembly of claim 64 in which separator ribs of said body transversely extend insulating from each other adjacent said first contact elements. 69. The assembly of claim 68 in which said ribs are chamfered to aid assembly therebetween of said first contact elements. 70. The assembly of claim 56 in which said body carries legs for support thereof on a PCB. 71. The assembly of claim 58 which includes between said pads and integral with said body transversely extending guide ribs for guiding said first contact surfaces. 72. The assembly of claim 58 in which said first contact surfaces extend through holes in said body. 73. The connector element of claim 50 in which said housings and said contact elements comprise housing assemblies and said assemblies are identical in their mating portions. 74. A PCB connector assembly for connecting a plurality of PCB s which comprises a first connector, said first connector comprising contact elements with contact surfaces facing in a first direction, a support for said first connector, a housing carrying said contact elements in insulating relation to said support, a second connector, said second connector comprising second contact elements with second contact surfaces facing in a second direction opposed to said first direction, a second support for said second connector, and a second housing carrying said second contact elements in insulating relation to said second support, said first connector and said second connector being in male and female relation for relative movement in a third direction with wiping of said contact surfaces and said second contact surfaces, said third direction being perpendicular to said first direction and said second direction, and said first support and said second support being electrically conductive and being brought into electrical connection upon said relative movement in a connecting direction. 75. The connector of claim 74 in which said support is a spine on which said housing is supported and said second support is a spacer on which said second housing is supported, said spacer carrying a cantilevered conductive receptacle engageable with said spine. 76. The method of manufacture of a connector which comprises the steps of providing spaced ribs on insulating housings in predetermined relation to contact elements carried by said housings, orienting said housings in a relationship with respect to other said housings using a jig chosen to interfit with said ribs, and securing said housings in said relationship in a support therefor. 77. The method of claim 76 in which said housings are engaged between said ribs are in selected sets of pairs of tongue portions, chosen from a plurality of said pairs spaced at different distances.

Inventors: COHEN THOMAS S, STOKOE PHILIP T, COHEN, THOMAS, S., STOKOE, PHILIP, T.
Applicants: TERADYNE INC, TERADYNE, INC.
Application year: 1995
Main classification: H01R9
IPC codes: H01R4, H01R12