Method for pressure-adhering tyre building component material and apparatus used therefor

Abstract: An improved method for pressure-adhering tyre building component material is provided which includes the steps of: (1) adhering sidewalls (61) to a first cover (2); (2) cutting each of the sidewalls at a given portion thereof; (3) provisionally securing a joint portion defined by the cut ends of each of the sidewalls; (4) enfolding a bead portion with a bead edge of the sidewall and entirely pressure-adhering each sidewall to the first cover; and (5) pressure-adhering the joint portion provisionally secured with a machine, wherein the step (5) is carried out separately from a production line in which the steps (1) to (4) are carried out.

Description: The present invention generally relates to the manufacture of tyres for automobiles. More particularly, it relates to a method for pressure-adhering tyre building component material, and an apparatus used therefor. In the manufacture of radial tyres for automobiles, the tyre building process includes a first stage wherein an inner liner and a ply carcass are wound onto a cylindrical drum, a bead member is fixed to each end of the ply carcass by bending the end of the ply carcass to wrap up the bead member to build a first cover, and sidewalls and the like are adhered thereto, then follows a second stage wherein the first cover is formed into a toroidal shape, followed by adhering a breaker reinforcement layer, a tread and the like onto the outer periphery of the first cover. The present invention is directed to a method for pressure-adhering edge portions of tyre building component materials such as sidewalls in the first stage of the tyre building process, and to an apparatus used therefor. More specifically, the present invention is directed to such a method capable of dispensing with the skill of a pressure-adhering operator, eliminating the burden imposed on the operator and reducing the operation time period required for pressure-adhering joint portions of tyre building material by the use of an apparatus separate from the tyre building apparatus, and to the apparatus used therefor. In the production process for rubber products such as tyres and belts, in general, it is necessary to join together rubber component materials some reinforced with fibres, or the like such as carcass, belt, sidewall, inner liner and bead. Joining steps need to be performed quickly and assuredly for improving the quality of the tyre or belt. Figs. 4 to 8 illustrate a conventional method of pressure-adhering the joint portion of sidewalls in a tyre building process. This conventional pressure-adhering method is summarised in brief as follows: (1) adhering sidewalls to a first cover (refer to fig.4); (2) cutting each sidewall automatically or manually (refer to Fig. 5); (3) mating the cut end portions of each sidewall with each other to form the joint portion (refer to Fig. 6); (4) pressure-adhering the joint portion completely with the use of a pressing roller or the like (refer to Fig.7); and (5) enfolding the bead portion of each sidewall and entirely pressure-adhering each sidewall to the first cover (refer to Fig.8); After the above procedure has been completed, the first cover is removed from the drum and then fed to the subsequent step. In the step of pressure-adhering the joint portion of each sidewall as shown in Fig.7, the joint portion 91 must be strongly compressed with a hand-operated roller 90 and completely crushed. This operation requires skill and effort of an operator. Further, the tyre building apparatus must be stopped for this operation and hence cannot be utilised effectively. Apparati for automatically performing such a pressure-adhering operation are disclosed in, for example, Japanese Unexamined Patent Publication No. 35709/1977 and Japanese Examined Patent Publication No 106847/1981. Although these apparati do not require the skill and effort of an operator, they have a pressing roller mounted on the tyre building apparatus and hence the apparatus still must be stopped during the pressure-adhering operation. This unavoidably results in loss in the tyre building process. Further, these apparati demand fine adjustments depending on the kind of tyre building component and hence cannot be simplified. The present invention is aimed to overcome the foregoing problems. It is, therefore, an object of the present invention to provide a pressure-adhering method which can dispense with the skill of an operator, relieve the operator of effort and eliminate the losses in the tyre building process, and an apparatus used therefor. According to one aspect of the present invention, there is provided a method for pressure-adhering tyre building component material, comprising the steps of: (i) adhering sidewalls to a first cover, said cover including an inner liner, a ply carcass, and a pair of bead members, one of said bead members being affixed to each end of the ply carcass by bending the end of the ply carcass to wrap up each of said bead members; (ii) cutting each of the sidewalls at a given portion thereof; (iii) provisionally securing a joint portion defined by the cut ends of each of the sidewalls; (iv) enfolding a bead portion with a bead edge of the sidewall and entirely pressure-adhering each sidewall to the first cover; (v) removing the first cover from a drum upon which the steps (i) to (iv) were carried out and (vi) pressure-adhering from both inside and outside the carcass the provisionally secured joint portion with a machine; wherein the step (vi) is carried out separately from a production assembly in which steps (i) to (v) are carried out. According to another aspect of the present invention, there is provided an apparatus for pressure-adhering a joint portion of a tyre building component material, comprising a vertically movable table for receiving thereon a cylindrical first cover with its axis oriented vertically and in a state where a joint portion of a component material is provisionally secured and a vertically movable roller means having a means for fixing the first cover, rollers for compressing the first cover and the provisionally secured joint portions of the tyre building component material from the inside and outside of the first cover, and a means for causing the rollers to move vertically. In the present invention, firstly the joint portion of a tyre building component is not pressure-adhered but provisionally secured, and after the completion of the other steps of the carcass assembly the provisionally secured joint portion is completely pressure-adhered on a separate line or machine. These and other objects, features and advantages of the present invention will be apparent from the following description in which the preferred embodiments are set forth in detail in conjunction with the accompanying drawings in which: Fig. 1 is a side elevation of a pressure-adhering apparatus according to the present invention; Fig. 2 illustrates the pressure-adhering apparatus as viewed in the direction indicated by arrow A of Fig. 1; Fig. 3 is a schematic representation showing the step of provisionally securing the joint portion of a tyre building component material in a tyre building process according to the present invention; Figs. 4 to 8 are process drawings of a part of a conventional tyre building process; and Fig. 9 is a schematic illustration explaining the overlapped state of the joint portion in the conventional tyre building process. As already described, the method and apparatus of the present invention are associated with the adhering of sidewalls to a cylindrical drum in the first stage of a tyre building process. In the first state, see Fig. 4 onwards, the steps of adhering sidewalls 61 to a cylindrical drum 60, cutting the sidewalls 61 with, for example, a cutter 71 and joint-mating the cut ends of each sidewall are carried out in the same manner as in the prior art shown in Figs. 4 to 6. In the joint-mating step, the joint portion is provisionally secured as shown in Fig. 3 with no provision of an overlap portion L as shown in Fig. 9. Conventionally, the joint portion has been pressure-adhered at this stage. In the present invention, however, with the joint portion maintained only temporarily secured, the bead portion is enfolded with the bead edge of the sidewall and then the sidewall is entirely pressure-adhered to the first cover before pressure-adhering the joint portions thereof. To entirely pressure-adhere herein is meant to evenly pressure-adhere the sidewalls to the case of the first cover, and this step also is carried out in the conventional manner as shown in Fig. 8. In the step shown in Fig. 8, the bead portion is enfolded by portions of the sidewalls at opposite ends of the cylindrical first cover and the portions of the sidewalls are immediately pressure-adhered to the first cover using a roller 101. Then the sidewalls are pressure-adhered to the case 103 over the entire width thereof by rolling a roller 102 from the opposite peripheral edges of the case 103 toward the centre thereof. The conventional joint-mating step has been achieved by forming an overlap portion L of about 2 to about 5 mm and crushing the overlap portion L with a roller 110 of 8 to 10 mm width, as shown in Fig. 9. In the present invention, however, the joint portion is only provisionally secured with no provision of the overlap portion, as shown in Fig.3. The joint portion is kept provisionally secured in this line, i.e. on the carcass building machine, and the pressure-adhering of the joint portion is performed late using a consolidation roller 40 in a separate line i.e. on a separate machine as will be described later. Where the joint portion having no overlap portion is pressure-adhered using the roller instead of the consolidation roller, the pressure-adhered portion would undesirably be shaped as depressed. In this embodiment, however, the use of a consolidation roller of, for example, 50 mm width will never cause the joint portion to be shaped as depressed. Further, since an overlap portion is not used, the variation of joints amount from one tyre to another is lessened. Still further, the pressure-adhering operation using the machine minimises the variation in adhering pressure and pressure-adhered area, thereby improving the tyre uniformity. This is particularly preferable where the sidewall is of a material having a large gauge difference (degree of variation in thickness of the sidewall in section), particularly of a material, which requires high adhering precision to avoid disadvantage in appearance, such as a white sidewall having characters in the sidewall portion thereof. Next the first cover in its state where each bead portion has been enfolded and the sidewalls are entirely pressure-adhered to the case of the first cover but with the joint portion still kept only provisionally secured is placed on a pressure-adhering apparatus 1. Fig. 1 is a side elevation of the pressure-adhering apparatus 1; and Fig. 2 illustrates the apparatus 1 as viewed in the direction indicated by arrow A. After the bead portions have been enfolded and the sidewalls have been entirely pressure-adhered to the case of the first cover 2 on its conventional production line, the first cover 2 is released from the drum of the tyre building apparatus and placed on a table 11 of the pressure-adhering apparatus 1 with the joint portions of the sidewalls positioned coinciding with a set position of pressure-adhering rollers. Upon placing of the first cover 2 on the table 11, a consolidation roller mechanism 5 having consolidation rollers 41,42 is moved forward (in the direction indicated by arrow B) along a frame 3 by means of an air cylinder (not shown). The table 11 is then raised to a predetermined level by a chain drive, followed by fixing the first cover 2 at an upper portion thereof by means of a clamp 6. Fig. 2 illustrates this state. The clamp 6 is caused to perform its fixing operation by a cylinder provided above. When the clamp 6 fixed the upper portion of the first cover 2, the joint portion to be pressure-adhered is sandwiched between the roller 41 on the outside surface of the first cover 2 and the roller 42 on the inside surface thereof. These rollers are driven up and down by the air cylinder to achieve the pressure-adhering operation. This up-and-down movement may be performed once or repeated two or more times. Prior to the fixing of the upper portion of the first cover 2 by the clamp 6, a laser marker is projected along the reciprocation path of the consolidation rollers 41,42 (the hatched portion C in Fig. 1 is the projection line), and the joint portion to be pressure-adhered is positioned to align with this portion C. Each consolidation roller is in the form of, for example a cylinder having a length of about 50 mm and a diameter of about 45 mm and knurled in a V-shaped fashion to a depth of 0.2. to 0.5 mm and at intervals of 1 mm. When the pressure-adhering operation is completed, an air cylinder (not shown) causes the consolidation roller mechanism 5 to return to an initial position, and the n the table 11 is lifted by a lifting mechanism. Finally, the first cover is conveyed to the second stage process by a shooter. As has been described, according to the present invention the joint portion of a tyre building component material is pressure-adhered using the pressure-adhering apparatus provided separate from the tyre building apparatus; hence the time required for the pressure-adhering operation on the tyre building apparatus can be saved. In addition, since the tyre building apparatus and the pressure-adhering apparatus are operated in parallel, the time required for building a large number of tyres can be significantly reduced. Further, the pressure-adhering of the joint portion is mechanically achieved by the pressure-adhering apparatus; hence, the pressure at which the pressure-adhering operation is carried out and the area to be pressure-adhered are less varied thereby improving the tyre uniformity. Still further, the simplified structure of the pressure-adhering apparatus facilitates adjustments according to the size of the tyre. While only certain presently preferred embodiments have been described in detail, as will be apparent with those familiar with the art, certain changes and modifications can be made without departing from the scope of the invention as defined by the following claims.

Claims: A method for pressure-adhering tyre building component material comprising the steps of: (i) adhering sidewalls to a first cover (2), said cover (2) including an inner liner, a ply carcass, and a pair of bead members, one of said bead members being affixed to each end of the ply carcass by bending the end of the ply carcass to wrap up each of said bead members; (ii) cutting each of the sidewalls at a given portion thereof; (iii) provisionally securing a joint portion defined by the cut ends of each of the sidewalls; (iv) enfolding a bead portion with a bead edge of the sidewall and entirely pressure-adhering each sidewall to the first cover; (v) removing the first cover from a drum upon which the steps (i) to (iv) were carried out and (vi) pressure-adhering from both inside and outside the carcass the provisionally secured joint portion with a machine; wherein the step (vi) is carried out separately from a production assembly in which steps (i) to (v) are carried out. An apparatus (1) for pressure-adhering a joint portion of a tyre building component material, characterised by a vertically movable table (11) for receiving thereon a cylindrical first cover (2) with its axis oriented vertically and in a state where a joint portion of a component material is provisionally secured and a vertically movable roller means (5) having a means (6) for fixing the first cover (2), rollers (41,42) for compressing the first cover (2) and the provisionally secured joint portion of the tyre building component material from the inside and outside of the first cover (2), and a means for causing the rollers (41,42) to move vertically.

Inventors: ENDO YOUICHI, ISEKI TSUTOMU, TAGUCHI MASAKAZU, ENDO, YOUICHI, ISEKI, TSUTOMU, TAGUCHI, MASAKAZU
Applicants: SUMITOMO RUBBER IND, SUMITOMO RUBBER INDUSTRIES LTD.
Application year: 1994
Main classification: B29D30
IPC codes: B29D30