Cable connector apparatus for preventing radiation leakage

Abstract: Connector apparatus for connecting coaxial cable elements includes a primary connector body and connector elements for securing coaxial cable to the main connector body. The connector elements, in addition to the main connector body, include a lock ring, a nut held onto the connector body by the lock ring, and a outer rotating nut which and the rotation of which causes the rotation of the inner nut.

Description: TECHNICAL FIELD This invention relates to connector apparatus and, more particularly, to apparatus for connecting coaxial cable, such as used in the cable television industry. BACKGROUND ART In the cable television industry, there is a need to connect coaxial cables, and the prior art connector elements invariably do not make appropriate metal to metal contact to prevent radiation leakage. That is, there is typically a leakage of radiation at the connector elements. Radiation leakage is an undesirable characteristic and is monitored in a CATV system under F.C.C. regulations, so as to insure minimum radiation. US-3,854,789 describes a connector which includes a body and a nut threadably engaging the body. The tightening of the nut on the body provides a positive electrical contact between the cable and the connector. The nut is rotated on the cable with friction between the nut and cable and accordingly, there is a tendency to rotate the cable with the nut during tightening. This can be avoided by providing a separate floating outer connector element, but this has until now been made in such a way that metal to metal contact between the elements being connected has not been sufficient to prevent radiation leakage. The apparatus of the present invention makes metal to metal contact between the elements involved and accordingly substantially eliminates radiation leakage. DISCLOSURE OF THE INVENTION The invention described and claimed herein comprises connector apparatus for connecting, specifically, coaxial cable elements and metal to metal contact is provided to substantially eliminate radiation leakage. The metal to metal contact is effected using a double lock ring system, with an outer connector ring that essentially floats on the inner connector element to insure metal to metal contact. While the connector apparatus is illustrated in conjunction with coaxial cable as the use environment, and radiation is the flowing entity, the apparatus of the present invention is applicable to virtually any flowing entity, whether it be radiation, fluid, or the like. Among the objects of the present invention are the following: To provide new and useful connector apparatus having an inner connector element and an outer connector element floating on the inner connector element; To provide new and useful connector apparatus; To provide new and useful connector apparatus for coaxial cable; To provide new and useful connector apparatus in which metal to metal contact is provided between the elements being connected to prevent radiation leakage; To provide new and useful connective apparatus for connecting threaded elements in a leak-tight manner. BRIEF DESCRIPTION ON THE DRAWINGS Figure 1 is a perspective view of the apparatus of the present invention in a use environment. Figure 2 is a view in partial section taken generally along line 2-2 of Figure 1. Figure 3 is an exploded perspective view of the apparatus of the present invention. Figure 4 is an enlarged view in partial section taken generally from Circle 4 of Figure 2. Figure 5 is an enlarged view in partial section taken generally from Circle 5 of Figure 4. Figures 6 and 7 are enlarged views in partial section illustrating the consecutive operations involved with portions of the apparatus of the present invention. Figure 8 is an end view of a portion of the apparatus of the present invention. DESCRIPTION OF THE PREFERRED EMBODIMENT Figure 1 is a perspective of connector apparatus 10 of the present invention shown connected to a block 130. At the opposite end of the block 130, there is a second connector apparatus 10 indicated in dash dot line. Figure 2 is a view in partial section taken generally along line 2-2 of Figure 1 through the connector apparatus 10 and through an adjacent portion of the block 130. Figure 3 is an exploded perspective view of the connector apparatus 10 of the present invention. For the following discussion, reference will primarily be made to Figures 1, 2, and 3. The connector apparatus 10 includes a body 11 having two portions, a generally hexagonally shaped body portion 12 and a cylindrical body portion 16. A bore 32 extends axially through the body 11. The bore 32 is longitudinally extending, and in Figure 2 there is shown in dash dot line a center conductor 2. The hex shaped body 12 includes a front shoulder 14. The shoulder 14 comprises a transition area between the hex shaped body portion 12 and a front cylindrical portion 16. The front cylindrical portion 16 includes a lock ring groove 18 and an O ring groove 22. An O ring 42 is shown in Figures 2 and 3 disposed in the O ring groove 22. The front cylindrical portion 16 terminates in a front end or front face 24. The front face 24 is substantially perpendicular to the longitudinal axis of the connector apparatus 10 and to the bore 32 which extends through the apparatus 10. At the rear of the hex shaped body portion 12 is a threaded portion 26. The threaded portion 26 is externally threaded for connection to an appropiate element. An O ring groove 28 is disposed between the hex shaped body 12 and the rear threaded portion 26. An O ring 44 is shown in Figure 2 disposed in the O ring groove 28. The rear portion 26 terminates in a rear end 30. In Figure 2, a seal and insulator element 50 is shown extending into the bore 32 from the rear end face 30. The element 50 is, of course, made of nonconductive material. The center conductor 2 extends through the element 50. Disposed on the front cylindrical portion 16 is an inner lock element or inner nut 70. The inner lock element 70 includes a front or forward externally threaded portion 72 and a rear noncircular, hexagonally shaped portion 74. An O ring groove 76 is disposed at the juncture of the front threaded portion 72 and the rear hex portion 74. An O ring 46 is shown in Figures 2 and 3 disposed in the O ring groove 76. The front externally threaded portion 72 includes a front end face 78. The end face 78 is generally perpendicular to the longitudinal axis of a pair of bores which extend through the inner lock element 70. The bores include a front bore 80 and a rear bore 84. The bores 80 and 84 are best shown in Figure 2. Between the bores 80 and 84 is a sloping portion 82. The diameter of the bore 84 is greater than the diameter of the bore 80. The sloping portion 82 comprises a transition area between the two bores. The bore 84 receives the cylindrical portion 16 of the body 11, as shown in Figure 2. At the rear of the inner lock element 70 is a rear end face 86. The end faces 78 and 86 are generally parallel to each other, and both are generally perpendicular to the bores 80 and 84. A lock ring groove 90 extends into the inner lock element 70 from the rear bore 84. Details of the lock ring groove 90 are illustrated in Figures 3, 4, 5, 6, and 7. The lock ring groove 90 cooperates with the lock ring groove 18 on the front cylindrical portion 16 of the body 12. For the following discussion of the grooves 18 and 90, reference will primarily be made to Figures 4, 5, 6, and 7. Figure 4 is an enlarged view in partial section taken generally from Circle 4 of Figure 2, showing a lock ring 40 relative to the grooves 18 and 90. Figure 5 is an enlarged view in partial section taken generally from Circle 5 of Figure 4, showing the lock ring 40 as it is seated in the grooves 18 and 90. Figures 6 and 7 are sequential views illustrating the seating and employment of the lock ring 40. It will be noted that the lock ring groove 18 in the cylindrical portion 16 includes a step or shoulder 20. The step or shoulder 20 is on the front portion of the groove 18. The step or shoulder 20 is circumferentially extending in or on the groove 18. The groove 90 includes a sloping portion 92 which comprises a cam surface transitioning between the bore 80 and the main portion of the groove 90. At the rear end of the groove 90 is a shoulder 94. The shoulder 94 extends between the groove 90 and the bore 84. The shoulder 94 is substantially perpendicular to the longitudinal axis of the bore 84, and it is also substantially perpendicular to the axis of the groove 90. The longitudinal axis of the groove 90 is, of course, the same as the longitudinal axis of the bore 84. The lock ring 40 is shown spaced apart from the cylindrical portion 16 and the groove 18 in Figure 3. The lock ring 40 is, of course split, so as to be placed in the groove 18 and allow the lock ring to be compressed by the cam surface 92, as shown in Figure 6. As the inner lock element 70 is moved rearwardly on the front cylindrical portion 16, the lock ring 40 is squeezed or compressed circumferentially to allow it to move into the groove 18 as the rear end face 86 of the inner lock element 70 moves over the groove 18 and accordingly over the lock ring 40. To insure that the lock ring 40 is disposed within the groove 18, the sloping surface 92 acts as a cam as the inner lock element 70 is moved rearwardly relative to the front cylindrical portion 16. The lock ring 40 is then seated within the groove 18. This is shown in Figure 7. With the lock ring 40 seated in the groove 18, the inner lock ring 70 is secured to the forward cylindrical portion 16 of the body 11. In the groove 18, the ring 40 expands to the diameter of the groove 90. The inner diameter of the ring 40 is about the same as the outer diameter of the shoulder 20. As the inner lock element 70 moves forwardly as it extends into an internally threaded bore, such as when the connector apparatus 10 is secured to a block 130, the lock ring 40 expands radially outwardly into the groove 90. The expanded lock ring 40 then moves onto the step or shoulder 20 when it is moved or cammed forwardly by contact with the rear face 94 of the groove 90. This is as shown in Figure 5, and also as shown in Figure 4. The purpose of the lock ring 40 is, of course, to lock or secure the inner lock element 70 to or on the cylindrical portion 16 of the connector body. Once disposed within the grooves 18 and 90, the locking purpose is accomplished. Disposed about the inner lock element 70 is an outer lock element or outer lock nut 110. Figure 8 comprises a front view of the outer lock element 110. For the following discussion of the outer lock element 110, reference will be made to Figure 8, along with Figures 1, 2, and 3. The outer lock element 110 has an outer noncircular, but preferably hexagonal configuration 112. The lock element 110 includes a front face 114 and a rear face 116. The faces 114 and 116 are generally parallel to each other and are generally perpendicular to the longitudinal axis of an inner bore 118. The bore 118 has a noncircular configuration which matches the noncircular outer configuration of the inner lock element 70, which is preferably hexagonal. The bore 118 is accordingly hexagonal (hex). The hex bore 118 fits over the rear hexagonal portion 74 of the inner lock element 70. That is, the bore 118 is dimensioned to fit over the hex portion 74 of the inner lock element or member 70 in a rather close fitting, but not tight, relationship. The outer lock element 110 is tied to the inner lock element 70 such that rotation of the outer lock element 110 causes rotation of the inner lock element 70. The joint rotation of the elements 110 and 70 does not interfere with their relative longitudinal movement, as will be discussed below. This relative longitudinal movement is best shown in Figure 2, and may be understood from Figure 1. For purposes of illustrating the operation and structural functioning of the outer connector apparatus 110, some details of the block 130 to which the connector apparatus 10 is secured are shown best in Figure 2. The block 130 includes a front face 132 which is generally perpendicular to the longitudinal axis of a pair of coaxial bores 134 and 136. The bore 134 is a front, internally threaded bore. It extends rearwardly from the front face 132. The bore 136 extends rearwardly from the front internally threaded bore 134. The center conductor 2 is shown in Figure 2 extending through the bore 136 of the block 130. From the coaxial bores 32, 80, and 82. It will be noted also that Figure 2 shows a front nonconductive seal and insulator element 52 disposed in the bore 80 of the inner lock element 70. The conductor 2 also extends through the element 52. It will be further noted that the elements 50 and 52 are substantially identical to each other, since the diameter of the bore 80 is substantially the same as the diameter of the bore 32. The operation of the inner lock element 70, the outer lock element 110, and the body 11 with respect to the block 130 may best be understood from Figure 2. For the following discussion, reference will primarily be made to Figure 2. The connector apparatus 10 is secured to the block 130 through the inner lock element 70. The exterior threaded portion 72 of the inner lock element 70 extends into the internally threaded bore 134 of the block 130. The coupling of the threaded portions is accomplished by rotation of the outer lock element 110. It will be noted, as indicated above, that the inner lock element 70 is secured to the body 11 through the lock ring 40. Accordingly, securing the inner lock element to the block 130 also secures the body 11 to the block 130. This is shown in Figures 4 and 5. The use of the outer lock element 110 provides a positive electrical connection between the body 11 and the block 130 through direct contact between the rear face 116 of the outer lock element 110 with the front shoulder 14 of the body 12, and direct contact between the front face 114 of the outer lock element 110 and the rear face 132 of the block 130. The positive contacts between the two faces 114 and 116 of the outer lock element 110 and the shoulder 14 and face 132 is accomplished by continued rotation of the outer lock element 110 until the positive contacts are made. While the outer lock element 110 is being rotated, the inner lock element 70 moves into the threaded bore 134, which bore 134 is longer than the front threaded portion 72 of the inner lock element 70. As the inner lock element 70 moves forwardly under the rotation of the outer lock element 110, the outer lock element 110 moves rearwardly relative to the inner lock element 70 until positive contact is made by the front and rear faces of the outer lock element 110 and the rear face 132 of the block 130 and the front shoulder 14 of the body portion 12. Thus, positive electrical contact or connection is made between the body 11 and the block 130 which prevents the escape of radiation from the connectors. It will be noted that there is an O ring groove 138 between the front face 132 of the block 130 and the internally threaded bore 134. The groove 138 receives the O ring 46 which is also disposed in the O ring groove 76 between the externally threaded portion 72 of the inner lock element 70 and the rear hexagonally portion 74 of the element 70. This also provides a positive moisture seal between the two elements. While the principles of the invention have been made clear in illustrative embodiments, there will be immediately obvious to those skilled in the art many modifications of structure, arrangement, proportions, the elements, materials, and components used in the practice of the invention, and otherwise, which are particularly adapted to specific environments and operative requirements without departing from those principles. The appended claims are intended to cover and embrace any and all such modifications, within the limits only of the scope of the invention.

Claims: Connector apparatus for connecting two elements together comprising: first element means (130), and second element means (11) to be connected to the first element (130), the first (130) and second (11) element means having threaded portions (134, 72) for mating engagement between the two elements (130, 11), characterized by the threaded portion of the first element means (130) being an internally threaded bore (134) and the first element means comprising an end face (132) and the second element means (11) comprising a first portion (12), a second portion (16) having a generally cylindrical configuration, a shoulder (14) between the first (12) and second (16) portions, inner nut means (70) disposed on the second portion (16), including an internal bore (84) for receiving the second portion (16) of the second element means (11), an externally threaded portion (72) for the mating engagement with the internally threaded bore (134) of the first element means (130), and a noncircular external surface (74); means (40) for securing the second element means (11) and the inner nut means (70) together for joint axial movement; and outer nut means (110) disposed on the inner nut means (20), including a bore (118) having a noncircular internal configuration for matingly receiving the noncircular surface (74) of the inner nut means (70), a first end face (114) for engaging the end face (132) of the first element means (130), a second end face (116) for engaging the shoulder (14) of the second element means (11); whereby rotation of the outer nut means (110) causes rotation of the inner nut means (70) to move the second element means (11) and the inner nut means (70) relative to the outer nut means (110) by moving the externally threaded portion (72) of the inner nut means (70) into the internally threaded bore (134) of the first element (130) to provide contact between the first (114) and second (116) end faces of the outer nut means (110) and the end face (132) of the first element means (130) and the shoulder (14) of the second element means (11), respectively. The apparatus of claim 1 in which the means for securing the second element means (11) to the inner nut means (70) includes a lock ring (40). The apparatus of claim 2 in which the means for securing the second element means (11) to the inner nut means (70) further includes a circumferentially extending groove (18) on the second portion (16) of the second element means (11) and a circumferentially extending groove (90) in the internal bore (84) of the inner nut means (70), and the lock ring (40) is disposed in the grooves (18,90) to secure the second element means (11) and the inner nut means (70) together. The apparatus of claim 3 in which the second element means (11) further includes a step (20) in the circumferentially extending groove (90), and the lock ring (40) is disposed on the step (20). The apparatus of claim 1 in which the noncircular external surface (74) of the inner nut means (70) comprises a generally hexagonal configuration, and the non-circular internal configuration of the outer nut means (110) comprises a generally hexagonal configuration for matingly engaging the generally hexagonal configuration of the inner nut means (70). The apparatus of claim 4 in which the groove (90) in the bore (84) of the inner nut means (70) 'includes a sloping cam portion (92) for camming the lock ring (40) into the groove (18) of the second element means (11). The apparatus of claim 6 in which the groove (90) in the bore (84) of the inner nut means (70) further includes a rear shoulder (94) against which the lock ring (40) abuts for moving the second element means (11) and the inner nut means (70) as the outer nut means (110) is rotated. The apparatus of any of the preceding claims in which the second element means (11) includes a bore (32) extending through the first (12) and second (16) portions, and the bore (32) is aligned with the bore (84) in the inner nut means (20). The apparatus of claim 8 in which the bore (84) in the inner nut means (20) includes a first portion (84) having a first diameter for receiving the second portion (16) of the second element means (11), a second portion (80) having a second diameter, which second diameter is less than the first diameter, and a sloping portion (82) extending between the first (84) and second (80) portions. The apparatus of any of the preceding claims, whereby the second element means (11) to be connected to the first element means (130) has an internally threaded bore (134) and an end face (132) adjacent to the internally threaded bore (134).

Inventors: JACOBSEN INGOLF GOTTENBORG, SNOWBERGER JOHN R, JACOBSEN, INGOLF GOTTENBORG, SNOWBERGER, JOHN R.
Applicants: CON CABEL AS, CABEL CON A/S (REG. NO. 215.183)
Application year: 1994
Main classification: H01R9
IPC codes: H01R9, H01R13