An electronic apparatus and a manufacturing method therefor

Abstract: An electronic apparatus having a switching mechanism comprises a first side pattern (1a) and a second side pattern (1b), formed on a substrate (1). An external operating member (3) is disposed at the side of the electronic apparatus. A conducting member (2a) and an insulating member (2b) are provided between the side patterns (1a) and (1b) and the external operating member (3), the former on the side of the side patterns (la) and (lb) and the latter on the side of the external operating member (3), so as to obtain a unified elastic member (2). The conducting member (2a) connects the first side pattern (1a) and the second side pattern (1b), when the external operating member is pushed.

Description: The present invention relates to an electronic apparatus and manufacturing method thereof. In particular, it relates to an electronic apparatus having a switching mechanism for switching with an elastic member and to a manufacturing method of an electronic apparatus having a switching mechanism. As shown in Figure 8 of the accompanying drawings, in the prior art, an external operating member 13 is retained by a case 14 and incorporated into the same so as to be pushed and sprung back after its release. When the external operating member 13 is pushed, the tip thereof presses a conductive elastic member 12, so as to conduct to a pattern 11a of a substrate 11. When pressure applied to the external operating member 13 is removed, the conductive elastic member 12 returns to the original position because of spring pressure of a coil spring 17. It is known that the pattern 11a of the substrate 11 is electrically conducted to the conductive elastic member 12 and supports the same, as can be seen in the utility patent laid open publication JP-U-B-53-62675 (1978). Figures 9 and 10 of the accompanying drawings show a known electronic timepiece 25, in which an external operating member 23, a conductive elastic member 22, and substrate patterns 21a and 21b are all disposed with a display element 24. In the switching mechanism shown in Figure 8, the external operating member 13 is pushed and static electricity is generated. The static electricity flows from a pattern on a substrate to an IC 18 through the conductive elastic member 12, which brings a problem of malfunction of the IC 18. In an electronic apparatus in which a switch is disposed at the front of the electronic apparatus as shown in Figures 9 and 10, the area for the display element is reduced because the switch is provided at the front of the electronic apparatus. Consequently, it is hard to read each piece of information displayed. A further known switching mechanism is shown in European Patent Publication No. 0423924, forming the base of the preamble of claim 1, which describes a push button switch in which two circuit patterns are formed on the surface of a substrate. A push button pushes a resilient insulator towards the surface of the substrate to bring a conductive element attached to the resilient insulator into contact with the circuit patterns to close the switch. It is an object of the present invention to prevent the static electricity generated outside of the electronic apparatus from flowing into an IC. It is another object of the present invention to provide a switching mechanism at the side of the electronic apparatus in order to widen the display element as much as possible. It is a further object of the present invention to obtain a forming method of a side pattern employed by the switching mechanism. According to one aspect of the present invention, there is provided an electronic apparatus comprising: a case having a main surface and a side surface; a substrate disposed within the case and having a main surface and a side surface; a printed wiring circuit disposed on the main surface of the substrate, and characterised by further comprising; a first conductive pattern disposed on the side surface of the substrate and connected to the printed wiring circuit; a second conductive pattern disposed on the side surface of the substrate and connected to the printed wiring circuit, the second conductive pattern being spaced from the first conductive pattern; an elastic member having an insulating member and a conducting element disposed between the insulating member and the substrate and spaced from and facing the side surface of the substrate; and an operating member mounted on the side surface of the case and operable when depressed to elastically flex the elastic member to displace the conducting element into contact with the first and second conductive patterns on the side surface of the substrate. According to a second aspect of the present invention, there is provided a method for manufacturing an electronic apparatus comprising: forming a through hole on a substrate; forming a pattern on a side surface of the substrate by cutting the through hole; exposing a metal surface of the inner circumference of the through hole; dividing the pattern into first and second conductive patterns; connecting the first and second patterns to a printed wiring circuit disposed ont he main surface of the substrate; providing an elastic member having an insulating member and a conducting element disposed between the insulating member and the substrate and spaced from and facing the side surface of the substrate; and providing an operating member openable to elastically flex the elastic member to displace the conducting element into contact with the first and second conductive patterns. In order to solve the aforementioned problems, the inventive electronic apparatus having a switching function is so constructed that a first side pattem and a second side pattern are formed in a substrate, an external operating member is disposed at the side of the electronic apparatus, a conducting member and an insulating member are provided respectively on the side of the side patterns and on the side of the external operating member between the side patterns and the external operating member so as to form a unified elastic member. In an electronic apparatus having a switching function constructed as stated above, when the external operating member is pushed, then the tip of the external operating member presses the insulating member. As a result the conducting member conducts the first side pattern and the second side pattern formed on the substrate. In this case, when the external operating member is pushed and the static electricity is consequently generated therein, such static electricity of the external operating member is blocked by the insulating member. Thus it does not flow into the conducting member and the side pattern, so the inflow ofthe static electricity to the IC may be prevented. Preferably, the steps of exposing the metal surface of the inner circumference of the through hole to the outside and dividing the side pattern are carried out at the same time. Preferably, the steps of dividing a side pattern and forming a side pattern by cutting a through hole formed on a substrate and exposing the metal surface of the inner circumference of the through hole to the outside are carried out at the same time. A flow chart of a typical manufacturing method of the side pattern of the substrate in the present invention is shown in Figure 5 of the accompanying drawings. In Figure 5, a pattern forming step (Step 501) is to form a pattern on the substrate by etching. A through hole boring step (Step 502) is to bore for making a through hole. A through hole plating step (Step 503) is to form a metal surface by electrodes plating at the internal circumference of a bore formed in the boring step. A cutting step (Step 504) is to cut a completed through hole so as to expose the metal surface of the internal circumference of a through hole to the outside. A dividing step (Step 505) is to divide the side pattern for forming the first side pattern and the second side pattern after a step of forming a side pattern. This dividing step makes it possible to form a plurality of side patterns. Side patterns are not provided in the plural in prior art. In addition, according to the inventive manufacturing method of a side pattern, a plurality of the side patterns are formed adjacent to each other. Embodiments of the present invention will now be described with reference to the accompanying drawings, of which:- Figure 1 is a cross section of an embodiment of the inventive electronic apparatus having a switching mechanism; Figure 2 illustrates an embodiment of the inventive electronic apparatus having a switching mechanism; Figure 3 illustrates an embodiment of the inventive electronic apparatus having a switching mechanism, with the switching mechanism operated; Figure 4 is a plan view of an embodiment of the inventive electronic apparatus having a switching mechanism; Figure 5 is a process flow chart showing an embodiment of a manufacturing method of a side pattern in a substrate for the inventive electronic apparatus having a switching mechanism; Figure 6 is a process flow chart showing an embodiment of a manufacturing method of a substrate for the inventive electronic apparatus having a switching mechanism; Figure 7 is an explanatory diagram showing an embodiment of a switching section in a process of manufacturing a side pattern employed by the inventive electronic apparatus having a switching mechanism. Figure 8 illustrates a switching mechanism of a conventional electronic apparatus; Figure 9 is a plan view of a conventional electronic apparatus employing a switching mechanism; Figure 10 is a cross-section of a conventional electronic apparatus employing a switching mechanism. Embodiments of the inventive electronic apparatus having a switching mechanism will be explained hereinafter referring to the drawings. In Figures 1 and 2, a switch pattern 1a is preferably used as a first side pattern and a ground pattern 1b is preferably used as a second side pattern. The first or second side pattern may be connected to an electric potential of the plus side of an IC. A pipe 4a is provided at the side of a case 4. An external operating member 3 is inserted slidably into the pipe 4a. In order to prevent the pipe from falling out from the case 4, a stopping ring 7 is provided at the tip of the external operating member 3. Then, in order to keep a water-resistant characteristic, a gasket 8 is mounted between the outer operating member 3 and the pipe 4a. The case 4 guides the external operating member 3. When a force of pushing the external operating member 3 is released, the external operating member 3 gets back to the previous position by spring of a coil spring 17 (not shown). A substrate 1 includes a switch pattern 1a and a ground pattern 1b. An elastic member 2 is disposed between the substrate 1 and the external operating member 3. The elastic member 2 is obtained by disposing a conducting member 2a on the side by the switch pattern 1a or the ground pattern 1b and disposing an insulating member 2b on the other side, by the outer operating member 3, so as to unify them. The switch pattern 1a and the ground pattern 1b are manufactured in accordance with a single through hole. The switch pattern 1a and the ground pattern 1b are formed by processing the outline and dividing into two. The patterns are located at the side of the outer circumference so as to be exposed to the outside. The switch pattern 1a is disposed as that of a circuit formed on a circuit substrate. The ground pattern 1b is connected to a ground line of a circuit formed on a circuit substrate. The elastic member 2 is retained by a fixation member (A) 5 and a fixation member (B) 6 so as to face the switch pattern 1a and the ground pattern 1b formed on the substrate 1. Next, operations of the inventive electronic apparatus having a switching mechanism will be explained referring to Figure 3. When the external operating member 3 is pushed, the tip thereof presses the insulating member 2b. The conducting member 2a conducts to the switch pattern 1a and the ground pattern 1b formed on the substrate 1. When the external operating member 3 is pushed and the static electricity is thus generated, the static electricity does not flow from the switch pattern 1a and the ground pattern 1b into an IC provided to the substrate 1 (not shown), because the insulating member 2b blocks the static electricity. The material composing the insulating material 2b should be elastic, like silicon rubber, and capable of being shaped. The material of the conducting member 2a is preferably silicon rubber including conductive material such as carbon. However, a metal piece is also effective. Figure 4 is a plan view showing an embodiment of the inventive electronic apparatus having a switching mechanism. When the switching mechanism shown in Figure 3 is employed, a switch may be disposed at the side of an electronic apparatus without losing anti-static electricity. In the inventive electronic apparatus having a switching mechanism, a space used by the switching mechanism at the front of a conventional electronic apparatus such as that shown in Figure 8 may instead be used for display elements 6. The display elements 6 are set to be large in order to read displayed information easily according to the inventive electronic apparatus having a switching mechanism. Figure 7 is an explanatory diagram showing an embodiment of a switch section during a process of manufacturing a side pattern employed by the inventive electronic apparatus having a switching mechanism. The broken line in Figure 7 shows an outline of the switch section when the substrate is complete. The pattern is shaped by etching to be a suitable form as a pattern (Step 701). In accordance with the shape of a side pattern, bores 31e are provided as through holes where plane patterns 31c and 31d are located on the upper side and the under side respectively (Step 702). The shape of the bore is not restricted to being circular, but may also be, for example, a polygon, an ellipse or a semicircle. With electroless plating, a metal surface 31f is formed at the inner circumference of the bore 31e for a through hole, so that plane patterns 31c and 31d formed on the upper and under side respectively are electrically combined (Step 703). A through hole is cut with a metal mould. Then the metal surface 31f formed at the inner circumference of a through hole becomes a part of an outline of a substrate, and is exposed to the side so as to be a side pattern (Step 704). The side pattern is cut and divided by a metal mould and so on (Step 705). The side pattern, and the plane patterns 31c and 31d both of which are electrically combined with the side pattern, are cut at the same time, so that they function as two wirings in the substrate (Step 706). An alternative dividing method of the side pattern to the one shown in this embodiment utilises recessing and etching. Figure 6 is a process chart showing an embodiment of the inventive manufacturing method of a substrate. The process shown in Figure 6 differs from that of Figures 5 and 7 in its process step (Step 506). In this embodiment, a cutting step for cutting a through hole is done at the same time as a dividing step for cutting and dividing the side pattern. According to the invention, as described above, since a dividing step is provided after forming a side pattern, the first side pattern and the second side pattern may be formed on the substrate. Therefore, according to the invention, the following effects are obtained: When the external operating member is pressed while the static electricity is generated, the insulating member blocks the static electricity from the external operating member and then the static electricity does not flow into the conducting member and half-divided side patterns. As a result, the flow of the static electricity into an IC is prevented. Since the elastic member has an appropriate shape and elasticity coefficient, the external operating member may be returned to its previous position. As a result, a coil spring necessary in prior art switching mechanisms is not required. According to the inventive switching mechanism, the switch may be mounted to the side of the electronic apparatus without reducing anti-static electricity of the electronic apparatus. A space for a switch provided at the front of the electronic apparatus is not necessary. Thus the space may be used for display elements. As a result, the size of the display elements may become large. The aforegoing description has been given by way of example only and it will be appreciated by a person skilled in the art that modifications can be made without departing from the scope of the present invention, as defined by the claims.

Claims: An electronic apparatus comprising: a case having a main surface and a side surface; a substrate (1) disposed within the case and having a main surface and a side surface; a printed wiring circuit disposed on the main surface of the substrate, and characterised by further comprising; a first conductive pattern (1a) disposed on the side surface of the substrate and connected to the printed wiring circuit; a second conductive pattern (1b) disposed on the side surface of the substrate and connected to the printed wiring circuit, the second conductive pattern being spaced from the first conductive pattern; an elastic member (2) having an insulating member (2b) and a conducting element (2a) disposed between the insulating member and the substrate and spaced from and facing the side surface of the substrate; and an operating member (3) mounted on the side surface of the case and operable when depressed to elastically flex the elastic member to displace the conducting element into contact with the first and second conductive patterns on the side surface of the substrate. An electronic apparatus as claimed in claim 1; further comprising support means fixedly attached to the case for supporting the substrate and the elastic member. An electronic apparatus as claimed in claim 1 or claim 2; further comprising a display member disposed on the main surface of the case. An electronic apparatus as claimed in any preceding claim, wherein the insulating member (2b) has first and second surfaces, the conducting element being fixedly attached to said first surface, and said second surface being spaced from and facing the operating member. An electronic apparatus as claimed in any preceding claim, wherein the first conductive pattern comprises a switch pattern for performing a switch function, and the second pattern comprises a ground pattern. An electronic apparatus as claimed in any preceding claim, wherein the substrate is disposed parallel to the main surface of the case and perpendicular to the side surface of the case. A method for manufacturing an electronic apparatus comprising: forming a through hole on a substrate (1); forming a pattern (1a, 1b) on a side surface ofthe substrate by cutting the through hole; exposing a metal surface (31e) of the inner circumference of the through hole; dividing the pattern into first and second conductive patterns (1a, 1b); connecting the first and second patterns to a printed wiring circuit disposed on the main surface of the substrate; providing an elastic member (2) having an insulating member (2b) and a conducting element (2a) disposed between the insulating member and the substrate and spaced from and facing the side surface of the substrate; and providing an operating member (3) operable to elastically flex the elastic member to displace the conducting element into contact with the first and second conductive patterns. A method for manufacturing an electronic apparatus as claimed in claim 7, wherein: the steps of exposing the metal surface (3 le) of the inner circumference of the through hole to the outside and dividing the side pattern (1a, 1b) are carried out at the same time. A method for manufacturing an electronic apparatus as claimed in claims 7 or 8, wherein: the steps of dividing a side pattern (1a, 1b) and forming a side pattern by cutting a through hole formed on a substrate (1) and exposing the metal surface (31e) of the inner circumference of the through hole to the outside are carried out at the same time.

Inventors: INOUE TAKAYO, NAKAMURA HISAO, INOUE, TAKAYO, NAKAMURA, HISAO, INOUE, TAKAYO, C/O SEIKO INSTRUMENTS INC., NAKAMURA, HISAO, C/O SEIKO INSTRUMENTS INC.
Applicants: SEIKO INSTR INC, SEIKO INSTRUMENTS INC.
Application year: 1994
Main classification: H01H13
IPC codes: G04C3, H01H1, H01H11