Compositions for bonding organosiloxane elastomers to organic polymers

Abstract: Adhesion promoting compositions for bonding a layer of organic polymer to a layer of organosiloxane elastomer during curing of the elastomer by a platinum group metal-catalyzed hydrosilation reaction comprises (a) a copolymer containing repeating units derived from at least one ethylenically unsaturated organic compound and at least one silane containing an ethylenically unsaturated organic group and at least two silicon-bonded hydrolyzable groups per molecule, and (b) an organohydrogensiloxane containing an average of at least three silicon-bonded hydrogen atoms per molecule. If the adhesion promoting composition is to be used with an elastomer prepared by curing an organosiloxane elastomer at temperatures below 80°C., the adhesion promoting composition further includes an alkyl orthosilicate and an organotitanium compound.

Description: This invention relates to organosiloxane primer compositions that cohesively bond organosiloxane elastomers to organic polymer substrates during curing of the elastomers by a hydrosilation reaction. These compositions do not contain the objectionable ingredients required in prior art compositions to achieve adhesion when the elastomers are cured by a hydrosilation reaction. A disadvantage that may prevent wide acceptance of adhesion promoting compositions described in U.S. Patent Nos. 4,795,775 and 4,719,262 is the toxicity of some organosilicon compounds containing the bis-silylalkyl group that can be present in these compositions. Organosilicon compounds containing the bis-silylethylene group ≡SiCH 2 CH 2 Si≡ are particularly undesireable. This disadvantage has stimulated a search for less toxic organosiloxane adhesion promoters suitable for use with organosiloxane elastomers that cure by a hydrosilation reaction. Primer compositions containing various combinations of organosilicon compounds, organohydrogensiloxanes, organotitanates and/or alkyl orthosilicates are described in the prior art, such as U.S. Patent No. 4,491,650, U.S. Patent No. 4,900,362, Canadian Patent No. 2,069,564, Japanese Patent Publication No. 61/004865 and Japanese Patent Publication No. 3/031266. An objective of this invention is to define a class of adhesion promoting compositions that will cohesively bond organosiloxane compositions to organic polymer substrates by a hydrosilation reaction to form an elastomer while in contact with the organic polymer. It is another objective to do so without the presence of potentially toxic bis-silylethylene groups. The present invention provides a liquid, adhesion-promoting composition comprising (a) a copolymer derived from at least one ethylenically unsaturated organic compound and at least one silane containing an ethylenically unsaturated organic group and at least two silicon-bonded hydrolyzable groups per molecule, and (b) an organohydrogensiloxane. If this composition is to be used with organosiloxane elastomers that cure at temperatures below 80°C. while in contact with the organic polymer substrate, then our adhesion promoting composition also includes an alkyl orthosilicate and an organotitanium compound. These compositions are particularly suitable for achieving bonding between organosiloxane elastomers that cure by a hydrosilation reaction and the amorphous or "glassy" types or organic polymers such as polymethyl methacrylate and polycarbonates. A preferred application for laminates prepared by our invention is for windows, wind screens and other structures requiring optical clarity. This invention provides adhesion-promoting compositions for bonding an organic polymer substrate to a layer of organosiloxane elastomer during the curing of said elastomer by a hydrosilation reaction, where said composition comprises (A) from 5 to 50 parts by weight of a copolymer comprising repeating units derived from a) an ethylenically unsaturated organic compound, and b) a silane of the formula YR 1 a SiX 3-a , where R 1 represents a monovalent hydrocarbon radical, X represents a hydrolyzable group, Y represents an ethylenically unsaturated organic group that is bonded to the silicon atom by an alkylene radical and a is 0 or 1; (B) from 0.5 to 2 parts by weight of an organohydrogensiloxane containing an average of at least three silicon bonded hydrogen atoms per molecule; and (C) from 0 to 90 parts by weight of an organic solvent for said copolymer and said organohydrogensiloxane, said composition being characterized by the absence of compounds containing the (-O) 3 SiZSi(O-) 3 group where Z represents an alkylene radical. This invention also relates to a method for bonding organic polymer substrates to organosiloxane elastomers during curing of the elastomers by a hydrosilation reaction. Our method comprises the sequential steps of 1) coating the bonding surface of at least one of the organic polymer substrate and the uncured organosiloxane elastomer with our adhesion-promoting composition, 2) allowing any volatile materials from said composition to evaporate, 3) placing the bonding surfaces of the organic polymer substrate and the curable organosiloxane elastomer in contact with one another and 4) curing the organosiloxane elastomer. The aforementioned composition cohesively bonds the organosiloxane elastomer to the organic polymer by a hydrosilation reaction at temperatures of 80°C. and above. This invention also provides a laminate comprising a layer of an organic polymer substrate and a layer of an elastomeric organosiloxane composition cured by a hydrosilation reaction, wherein the layers of said laminate are cohesively bonded together by curing layers of the present adhesion-promoting compositions. When it is desired to cure the organosiloxane elastomer at temperatures below 80°C., our adhesion promoting composition also includes from 0.5 to 5 weight percent, based on the weight of said composition, of an alkyl orthosilicate and a catalytically effective amount of an organotitanium compound of the type used to promote the hydrolysis and condensation reaction of organosilicon compounds containing hydrolyzable groups. Alkyl orthosilicates are represented by the general formula Si(OR) 4 , where R represents an alkyl radical that preferably contains from 1 to 4 carbon atoms or an alkoxyalkyl radical. Our adhesion promoting compositions are specifically characterized by the absence of compounds containing the bis-disiloxyalkyl group, represented by the formula (-O) 3 SiZSi(O-) 3 , where Z represents an alkylene radical and the oxygen atoms are bonded to hydrocarbon or substituted hydrocarbon radicals. The organic/organosiloxane copolymer, ingredient A, comprises repeating units derived from 1) at least one silane containing an average of at least two silicon-bonded hydrolyzable groups and at least one ethylenically unsaturated organic group per molecule and 2) at least one ethylenically unsaturated organic compound that is copolymerizable with said silane by a free radical reaction. Copolymers corresponding to ingredient A, and methods for preparing them, are described in U.S. Patent No. 3,306,800. The ethylenically unsaturated organic compound used to prepare ingredient A can be any organic compound containing at least one polymerizable carbon-to-carbon double bond per molecule. Suitable classes of ethylenically unsaturated compounds include 1) hydrocarbons such as ethylene, propylene, butadiene and styrene, and 2) esters derived from ethylenically unsaturated carboxylic acids or alcohols. Preferred esters are reaction products of acrylic and methacrylic acid and at least one alcohol that is free of ethylenic unsaturation and contains from 1 to 5 carbon atoms. The other reactants used to prepare our ingredient A are silanes containing both hydrolyzable and ethylenically unsaturated groups. These silanes can be represented by the formula YR 1 a SiX 3-a , where R 1 represents an unsubstituted or substituted monovalent hydrocarbon radical, X represents a hydrolyzable group, Y represents an ethylenically unsaturated organic group that is bonded to the silicon atom of the silane through an alkylene radical and a is 0 or 1. The monovalent hydrocarbon radicals represented by R 1 can be alkyl such as methyl or ethyl, cycloalkyl such as cyclohexyl and aryl such as phenyl. If substituents are present, these are preferably halogen atoms. Preferred hydrocarbon radicals are alkyl containing from 1 to 4 carbon atoms, phenyl and 3,3,3-trifluoropropyl. This preference is based on the availability of the chlorosilanes or other intermediates used to prepare ingredient A. In preferred embodiments, X represents an alkoxy group containing from 1 to 5 carbon atoms, Y represents a (meth)acryloxyalkyl group and a is 0. Most preferably, X is methoxy or ethoxy and Y is 3-methacryloxypropyl. When R 1 is present, it is most preferably methyl. When preparing our copolymer, the molar ratio of the units in the ethylenically unsaturated organic compound to units derived from the silane reactant is typically from 10:1 to 30:1. This ratio is preferably about 20:1, which is equivalent to 95 mole percent of the organic compound, based on total monomers. The reactants used to prepare the copolymer preferably include about one mole percent, based on total reactants, of a mercapto-functional silane such as 3-mercaptopropyltrimethoxysilane as a chain terminating agent to control the molecular weight of the copolymer. This copolymer is typically prepared by a free radical initiated polymerization of the ethylenically unsaturated reactants. The free radicals can be generated photochemically by decomposition of a photoinitiator in the presence of ultraviolet light or by the thermally induced decomposition of an organic peroxide. Methods for conducting free radical polymerizations are sufficiently well known that a detailed discussion is not required as part of the present specification. Suitable procedures for preparing ingredient A are found in U.S. Patent No. 3,306,800. The copolymer constitutes at least 5 weight percent, preferably from 10 to 50 weight percent, of the present adhesion-promoting compositions. Our second ingredient, ingredient B, is an organohydrogensiloxane that contains an average of at least three silicon-bonded hydrogen atoms per molecule. The silicon-bonded organic groups present in ingredient B are selected from the same monovalent hydrocarbons and substituted hydrocarbon radicals as R 1 substituents of the silane reactant used to prepare ingredient A, with the proviso that the organic groups in ingredient B must be substantially free of ethylenic or acetylenic unsaturation. If more than one hydrocarbon radical is present on any one silicon atom of ingredient B, these can be identical or different. The silicon-bonded hydrocarbon radicals are preferably alkyl containing from 1 to 4 carbon atoms, phenyl or 3,3,3-trifluoropropyl. Most preferably at least one of the hydrocarbon radicals bonded to each silicon atom is methyl. The molecular structure of ingredient B can be straight chain, branch-containing straight chain, cyclic or network. The silicon-bonded hydrogen atoms in ingredient B can be located at the terminal as well as the non-terminal positions of the siloxane molecule. Preferably 100 percent of the non-terminal siloxane units contain a silicon-bonded hydrogen atom. Unless at least about 80 percent of the non-terminal siloxane units of this ingredient contain a silicon-bonded hydrogen atom, the cohesive bonding characteristic of our compositions is not satisfactorily achieved using the copolymers of ingredient A and the organohydrogensiloxane of ingredient B as our only reactive ingredients. While the molecular weight of ingredient B is not specifically restricted, viscosities in the range of 3 to 10,000 centipoise (0.003 to 10 Pa·s) at 25°C. are preferred. The organohydrogensiloxane constitutes from 0.5 to 2 weight percent, preferably from 0.8 to 1.2 weight percent, of our adhesion-promoting composition. Our adhesion promoting compositions optionally include 90 percent by weight or more, based on the weight of the total composition, of an organic liquid that is a solvent for all of the ingredients of the composition, with the exception of any fillers which may be present, and that will not react with these ingredients. The organic liquid preferably constitutes from 49 to 90 weight percent of the composition. Preferred organic solvents have a vapor pressure of at least 13.3 kPa (100 mm. Hg) at 25°C., allowing them to evaporate relatively rapidly under ambient conditions. Suitable organic solvents include hydrocarbons such as pentane, hexane, toluene and xylene, mixtures of hydrocarbons such as naphtha and mineral spirits and alcohols containing from 1 to 10 carbons. Ethylenically unsaturated alcohols such as 1-butenol and 2-methyl-3-buten-2-ol are particularly preferred. The presence of an alkyl orthosilicate, also referred to as a tetraalkoxysilane, is required when the temperature used to cure the organosiloxane elastomer portion of our composition is below 80°C. The alkyl orthosilicate can be represented by the general formula (R 2 O) 4 Si, where R 2 represents an alkyl or alkoxyalkyl radical containing from one to ten carbon atoms. The four R 2 O- groups bonded to silicon can be identical or different. In preferred embodiments, the four groups are identical and contain from 1 to 4 carbon atoms or are alkoxyalkyl radicals such as 2-methoxyethyl. The alkoxy groups are most preferably methoxy or ethoxy. We have found that when some organosiloxane compositions, particularly those containing reinforcing silica fillers, are cured at temperatures below 80°C., the identity of the alkoxy group represented by R 2 O- can affect the ability of our adhesion-promoting composition to cohesively bond the cured organosiloxane elastomer to the organic polymer substrate. For example, adhesion promoting compositions containing an alkyl orthosilicate, wherein the alkoxy group was methoxyethyl, achieved 100 percent cohesive failure between an organosiloxane elastomer cured at room temperature while in contact with either polymethyl methacrylate or a polycarbonate. However, less than 100 percent cohesive failure was obtained when the test was repeated wherein the methoxyethyl orthosilicate was replaced with methyl- or n-propyl orthosilicates. When the organosiloxane elastomer was cured by heating for one hour at 150°C., 100 percent cohesive failure was achieved using all three of these orthosilicates. See Example 2, supra. A cohesive failure of 100 percent implies that when a force is applied to separate the organosiloxane elastomer layer from the organic polymer substrate layer, the failure will occur within the body of the cured elastomer over more than 90 percent of the exposed interface between the elastomer and the organic polymer substrate. When required, the alkyl orthosilicate constitutes from 0.5 to 5 weight percent of our adhesion-promoting compositions. As discussed for the optional alkyl orthosilicate ingredient, an organotitanium compound may be required to achieve cohesive bonding between the organosiloxane elastomer and the organic polymer substrate when the temperature used to cure the organosiloxane composition is below 80°C. The organotitanium compound can be any of those known in catalyzing moisture initiated hydrolysis of siloxanes and silanes containing alkoxy or other hydrolyzable groups. Useful titanium compounds are titanium naphthenate, titanium esters such as tetrabutyl titanate, tetra-2-ethylhexyl titanate, tetraphenyl titanate and triethanolamine titanate; organosiloxytitanium compounds such as described in U.S. Patent No. 3,294,739; and betadicarbonyl titanium compounds described in U.S. Patent No. 3,334,067. Preferred catalysts include tetrabutyl titanate, tetraisopropyl titanate, bis-(acetylacetonyl)diisopropyltitanium and 2,5-di-isopropoxy-bis-ethylacetoacetate titanium. When present, the organotitanium compound constitutes from 0.01 to 0.5 percent by weight, preferably 0.1 weight percent, of our adhesion promoting compositions, which includes the organic solvent. Our adhesion promoting compositions are prepared by blending ingredients A, B and the organic solvent, if required, to form a solution. Optional ingredients C and/or D are included together with A and B when optional ingredients are used. The relative concentrations of the organohydrogensiloxane (ingredient B) and the alkyl orthosilicate (ingredient D) in our compositions are typically 100 parts by weight of ingredient A, from 1 to 20 parts by weight of ingredient B and from 1 to 50 parts by weight of ingredient D. A solution of our composition is then applied as a thin coating to at least one of the surfaces to be bonded. After the solvent has evaporated and sufficient time has elapsed to allow at least partial hydrolysis of the alkoxy groups present in ingredients A and C in the presence of atmospheric moisture, the surfaces are next placed in contact with one another and the resultant composite is heated under conditions that will promote curing of the organosiloxane elastomer. In preferred composite structures, a layer of curable organosiloxane elastomer is placed between two or more layers of organic polymers. Curable organosiloxane elastomers that can be bonded to organic polymer substrates using our adhesion promoting compositions cure by a platinum group metal catalyzed hydrosilation reaction. The ingredients of these curable organosiloxane elastomers typically include a liquid or gum type polyorganosiloxane containing at least two alkenyl radicals per molecule, an organohydrogensiloxane containing at least two silicon-bonded hydrogen atoms per molecule and a platinum-group metal or a compound of one of these metals, as a hydrosilation catalyst. To obtain a crosslinked elastomer following curing of the composition, the sum of the average number of alkenyl radicals present in a molecule of the polyorganosiloxane and the average number of silicon-bonded hydrogen atoms present in a molecule of the organohydrogensiloxane must be greater than 4. The curable organosiloxane elastomers can include additional ingredients to modify the physical properties or other attributes of cured elastomers prepared from our compositions or to improve the processability of our compositions. Typical additonal ingredients include reinforcing and non-reinforcing fillers, treating agents for the fillers, resinous organosiloxane copolymers, curing catalyst inhibitors or accelerators, dyes, pigments, adhesion promoters, heat stabilizers and flame retarding agents. Organosiloxane elastomers that are cured by a platinum catalyzed hydrosilation reaction are sufficiently well known from U.S. Patent No. 5,110,845 that a detailed discussion in this specification is not required. Curing of the elastomer portion of our laminated composites can be achieved by heating the composite in a heated press under a pressure that will ensure close contact between the elastomer and the layer(s) of organic polymer substrates along the entire interface(s) between these materials. To preserve integrity of the composite, the temperature to which the composite is heated should be below the glass transition temperature of the organic polymer. The organosiloxane elastomer can also be cured under ambient conditions where the temperature is typically from 20 to 30°C. In this instance, our adhesion-promoting composition preferably includes at least one alkyl orthosilicate and at least one organotitanium compound to facilitate hydrolysis and condensation of the alkoxy groups present in the primer composition. We have found that the particular orthosilicate yielding maximum adhesion of the cured organosiloxane elastomer to the organic polymer will vary with the composition of the curable organosiloxane elastomer. Preferred combinations of orthosilicates and curable organosiloxane elastomers are described and demonstrated in the accompanying examples. Other combinations yielding optimum adhesion can be determined by routine experimentation with a knowledge of the present invention. The ingredients of the present adhesion promoting compositions can be included as ingredients of an organosiloxane elastomer that is subsequently cured in contact with at least one layer of an organic polymer substrate using a platinum group metal catalyzed hydrosilation reaction. In this instance, the solvent typically required for primer compositions can be omitted. The curable elastomer containing the adhesion promoting additive is then placed in contact with at least one layer of an optically transparent organic polymer substrate and the resultant composite is heated under conditions that will cure the organosiloxane elastomer or alternatively the elastomer is allowed to cure under ambient conditions. Organic polymers that can be bonded to one another using the curable organosiloxane elstomers and adhesion promoting compositions of this invention are not restricted. Suitable polymers include: addition type polymers, including polyolefins such as polyethylene and polypropylene, polymers derived from other ethylenically unsaturated organic compounds such as styrene and esters of ethylenically unsaturated acids, such as lower alkyl eaters of acrylic and methacrylic acids; condensation type polymers, including polyesters such as polyethylene terephthalate, polybutylene terephthalate, polyamides and polycarbonates. The present adhesion promoting compositions are particularly suitable for bonding optically transparent amorphous polymers such as polymethyl methacrylate and polycarbonates using optically transparent sheets of organosiloxane elastomers that cure by a platinum catalyzed hydrosilation reaction. A preferred class of polycarbonates are prepared from phosgene and bis-phenols such as bisphenol A, 2,2-bis(4-hydroxyphenyl)propane. The following examples describe preferred adhesion promoting compositions, curable organosiloxanes and organic polymers that can be used to form novel and inventive composites. Unless otherwise specified, all parts and percentages in the examples are by weight and all viscosities were measured at 25°C. Primer compositions were prepared by blending the ingredients, including the methylbutenol solvent, to homogeneity, which typically required about ten seconds of mixing. The ingredients evaluated are represented by the following abbreviations: MMA/MPTMS - a copolymer prepared by reacting methyl methacrylate and 3-methacryloxypropyltrimethoxysilane in a molar ratio of 10:1, respectively, in the presence of 1 percent by weight, based on total monomers, of mercaptopropyltrimethoxysilane and 1 percent by weight of benzoyl peroxide. These reactants were dissolved or suspended in an amount of ethyl acetate equivalent to 79 weight percent of the total mixture. Ethyl orthosilicate = (C 2 H 5 O) 4 Si n-Propyl orthosilicate = (C 3 H 7 O) 4 Si Methoxyethyl orthosilicate = (CH 3 OC 2 H 5 O) 4 Si The organic polymer substrates to which our primer compositions and our curable organosiloxane elastomers were applied are optically transparent sheets of polymethyl methacrylate (PMMA) and a bis-phenol A type of polycarbonate (PC). The sheets measured 5 by 15 cm. The test samples used to evaluate adhesion were prepared by cleaning the organic polymer substrate using methanol. The primer composition to be evaluated was then applied to one surface of the substrate and the solvent was allowed to evaporate for 60 minutes. The curable organosiloxane elastomer was then applied over the primer as a layer of 0.060 inch (1.5 mm) in thickness. The organosiloxane elastomer was then cured under ambient conditions or by heating, as specified in the examples. The test samples cured at room temperature were allowed to remain under these conditions for 24 hours. The samples cured by heating were heated for one hour at from 125 ± 10°C. immediately after being applied to the organic polymer substrate. The adhesion of the cured elastomer was evaluated by making a series of parallel incisions through this entire thickness of the cured elastomer using a razor blade. The incisions were spaced from 0.125 to 0.25 inch (0.32 to 0.64 cm) apart. A metal spatula was then inserted in the area of the incisions and used to pry the cured elastomer away from the organic polymer substrate. If the cured material tore without separating from surface of the substrate at the interface, this was rated as 100 percent cohesive failure. If cured elastomer could be removed from the substrate intact without tearing and without leaving any of the elastomer adhering to the surface of the substrate, this was rated as 0% cohesive failure. The curable organosiloxane elastomers evaluated are identified as I and II. These elastomers were prepared by blending the following ingredients to homogeneity. (I) 70 parts of a mixture essentially consisting of 82 weight percent of a dimethylvinylsiloxy-terminated polydimethylsiloxane having a viscosity of 3 Pa·s at 25°C. and 18 weight percent of a resinous benzene-soluble copolymer containing triorganosiloxy units and SiO 2 units in the molar ratio of 0.7 mole of triorganosiloxy unit per mole of SiO 2 units, where the triorganosiloxy units were trimethylsiloxy and dimethylvinylsiloxy and the copolymer contained from 1.4 to 2.2 weight percent of silicon-bonded vinyl radicals; 37 parts of quartz with an average particle size of 5 micrometers; 0.1 part of a reaction product of hexachloroplatinic acid and sym-tetramethyldivinyldisiloxane that was diluted with a liquid dimethylvinylsiloxy terminated polydimethylsiloxane in an amount sufficient to achieve a platinum content of 0.7 weight percent; 3 parts of a trimethylsiloxy-terminated polydiorganosiloxane containing an average of five methylhydrogensiloxane units and three dimethylsiloxane units per molecule with a silicon-bonded hydrogen atom content in the range from 0.7 to 0.8 weight percent and 5 parts of chromium oxide. (II) 25 parts of a dimethylvinylsiloxy terminated polydimethylsiloxane having a viscosity of 2.1 Pa·s at 25°C.; 22 parts of silica containing trimethylsiloxy groups, 3.2 parts of titanium dioxide; 28 parts of a mixture containing 65 percent by weight of a dimethylvinylsiloxy-terminated polydimethylsiloxane having a viscosity of 2.1 Pa·s at 25°C. and 35 percent by weight of a benzene-soluble resinous copolymer essentially consisting of triorganosiloxy units and SiO 2 units in a molar ratio of about 0.7 mole of triorganosiloxy units per mole of SiO 2 units, where the triorganosiloxy units were trimethylsiloxy and dimethylvinylsiloxy and the resinous copolymer contained from 1.4 to 2.2 weight percent of silicon-bonded vinyl radicals; 21 parts of a dimethylvinylsiloxy terminated polydimethylsiloxane having a viscosity of 9 Pa·s at 25°C.; 0.2 part of a reaction product of hexachloroplatinic acid and sym-tetramethyldivinyldisiloxane that had been diluted with a liquid dimethylvinylsiloxy terminated polydimethylsiloxane in an amount sufficient to achieve a platinum content of 0.7 weight percent; 3.5 parts of a trimethylsiloxy-terminated polydiorganosiloxane containing an average of five methylhydrogensiloxane units and three dimethylsiloxane units per molecule with a silicon-bonded hydrogen atom content in the range from 0.7 to 0.8 weight percent and 0.2 part of cyclic methylvinylsiloxanes. Example 1 This example demonstrates the ability of our adhesion promoting compositions to achieve 100 percent cohesive failure between a cured organosiloxane elastomer and either polymethyl methacrylate or a polycarbonate substrate when the temperature used to cure the organosiloxane elastomer is above 80°C. A primer composition of this invention was prepared by blending a 10 percent by weight solution of the MMA/MPTMS copolymer (ingredient A1) in 2-methyl-3-buten-2-ol, referred to hereinafter as methylbutenol, with 1 percent, based on the weight of the solution, of a trimethylsiloxy terminated methylhydrogensiloxane containing 1.6 weight percent of silicon-bonded hydrogen (ingredient B1). Test samples were prepared by coating the curable organosiloxane elastomers identified as I and II over the dried primer layer and then curing the organosiloxane elastomers by heating them for one hour at 125 ± 10°C. The cured elastomers exhibited 100 percent cohesive failure. For comparative purposes, test samples were prepared by curing organosiloxane elastomer II in contact with four primer compositions outside the scope of the present invention. Sheets of polymethyl methacrylate were used as the substrate. 1) A 15 weight percent solution in methylbutenol of ingredient A1. 2) A 1 weight percent solution in methylbutenol of ingredient B1. 3) A 1 weight percent solution in methylbutenol of a trimethylsiloxy-terminated polydiorganosiloxane containing an average of five methylhydrogensiloxane units and three dimethylsiloxane units per molecule with a silicon-bonded hydrogen atom content in the range from 0.7 to 0.8 weight percent. 4) A 1 weight percent solution in methylbutenol of a dimethylhydrogensiloxy-terminated polydimethylsiloxane containing an average of 20 repeating units per molecule. All of the comparative primer compositions (1-4) exhibited 0 percent cohesive failure of the elastomer following curing of the elastomer compositions for one hour at 125 ± 10°C. Example 2 This example demonstrates the ability of our primer compositions containing the optional amounts of alkyl orthosilicate and organic titanate to cohesively bond organic polymer substrates to elastomers prepared by curing organosiloxane elastomers I and II at room temperature. It also demonstrates the selectivity required in the choice of alkyl group present on the orthosilicate using organosiloxane elastomers containing a treated reinforcing silica filler. Primer composition (5) contained 10 percent of the copolymer, 1.4 percent n-propyl orthosilicate, 1 percent of the organohydrogensiloxane of ingredient B1 in Example 1 and 0.12 percent of tetrabutyl titanate. Primer composition (6) contained the same ingredients as 1, with the exception that the n-propyl orthosilicate was replaced with an equal weight of methoxyethyl orthosilicate. Test samples were prepared as described in Example 1 using primers 5 and 6 individually, curable organosiloxane elastomer I, which contained quartz filler and both polycarbonate and polymethyl methacrylate sheets as the substrate. The organosiloxane elastomers were cured by allowing them to remain for 24 hours under ambient conditions. All of the cured samples exhibited 100% cohesive failure. For comparative purposes, a set of samples were prepared and cured as described in the preceding paragraph of this example, with the exception that organosiloxane elastomer II, which contained a reinforcing silica filler, was used in place of organosiloxane elastomer I. Following curing for 24 hours under ambient conditions all of the samples prepared using primer 5 exhibited 0 percent cohesive failure. The samples prepared using primer composition 6 in comparison exhibited 100 percent cohesive failure. When the samples described in this example containing primer 5 and organosiloxane elastomer II were cured by heating them for 30 minutes at 100°C. they also exhibited 100 percent cohesive failure. These results demonstrate the criticality of the type of alkoxy group bonded to the silicon atom of the orthosilicate when the organosiloxane elastomer is cured at room temperature. This criticality is not observed when the elastomer is cured at higher temperatures. A second set of comparative samples were prepared by curing organosiloxane elastomer I under ambient conditions while in contact with polycarbonate and polymethyl methacrylate substrates. All of the primer compositions evaluated lacked one optional or required ingredient of the primer compositions of this invention. The following primer compositions were evaluated: 1) 10 percent of ingredient A1, 1.4 percent of n-propyl orthosilicate and 0.12 percent of tetrabutyl titanate in methylbutenol; and 2) 10 percent of ingredient A, 1 percent of ingredient B1 and 1.4 percent of n-propyl orthosilicate. All of the test samples prepared using primer compositions 1 and 2 exhibited 0 percent cohesive failure following curing for 24 hours under ambient conditions.

Claims: A composition for promoting adhesion between (1) an organosiloxane elastomer cured using a platinum catalyzed hydrosilation reaction and (2) an organic polymer, said composition comprising: A) from 5 to 50 parts by weight of a copolymer comprising units derived from a) an ethylenically unsaturated organic compound, and b) a silane of the formula YR 1 a SiX 3-a , where R 1 represents a monovalent hydorcarbon radical, X represents a hydrolyzable group, Y represents an ethylenically unsaturated organic group that is bonded to the silicon atom of said silane through an alkylene radical and a is 0 or 1; B) from 0.5 to 2 parts by weight of an organohydrogensiloxane containing an average of at least three silicon bonded hydrogen atoms per molecule; and C) from 0 to 90 parts by weight of an organic solvent, where said composition is characterized by the absence of compounds containing the (-O) 3 SiZSi(O-) 3 group, where Z represents an alkylene radical. The composition according to claim 1 where the molar ratio of units in said copolymer derived from the ethylenically unsaturated organic compound to units derived from the silane is from 10:1 to 30:1, said organohydrogensiloxane constitutes from 0.8 to 1.2 weight percent of said composition and said ethylenically unsaturated organic compound is an alkyl ester of an ethylenically unsaturated carboxylic acid. The composition according to claim 2 where said composition further comprises an organic titanium compound and an alkyl orthosilicate corresponding to the formula (R 2 O) 4 Si, where R 2 represents an alkyl or alkoxyalkyl radical containing from one to ten carbon atoms. The composition according to claim 3 where said titanium compound is selected from tetraalkyl titanates or chelated titanium compounds. The composition according to claim 2 where said organic polymer is a polycarbonate or a polyalkyl methyacrylate, said ethylenically unsaturated organic compound is an alkyl ester of methacrylic acid, R 1 is methyl, R 2 is methyl or alkoxymethyl, X is an alkoxy group and Y is CH 2 =C(R 3 )C(O)O(CH 2 ) 3 - where R 3 is hydrogen or methyl, said organohydrogensiloxane is a triorganosiloxy-terminated alkylhydrogensiloxane and said solvent is selected from liquid hydrocarbons or alcohols. The composition according to claim 5 where said polyalkyl methacrylate is polymethyl methacrylate, said ethylenically unsaturated organic compound is methyl methacrylate, said polycarbonate is derived from a bisphenol, the alkyl radicals present in said organohydrogensiloxane are methyl and said solvent is an alcohol containing from 1 to 10 carbon atoms. The composition according to claim 6 where said solvent is an ethylenically unsaturated alcohol. A laminate comprising a layer of an organic polymer and a layer of an organosiloxane elastomer cured by a platinum catalyzed hydrosilation reaction, where the layers of said laminate are cohesively bonded together by the adhesion-promoting composition of claim 1 located at the interface of said layers. A method for bonding organic polymers to organosiloxane elastomers during curing of the elastomers by a hydrosilation reaction, where said method comprises the sequential steps of 1) coating the bonding surface of at least one organic polymer and an uncured organosiloxane elastomer with the adhesion-promoting composition of claim 1, 2) allowing volatile liquids present in said composition to evaporate, 3) placing the bonding surfaces of the organic polymer and the uncured organosiloxane elastomer in contact with one another and 4) curing the organosiloxane elastomer.

Inventors: LARSON KENT, LARSON, KENT
Applicants: DOW CORNING, DOW CORNING CORPORATION
Application year: 1994
Main classification: C09D143
IPC codes: C09J143, C09J5, C09J137