Drum winder

Abstract: The invention concerns a drum winder, which comprises winding drums (18,19) that support the roll (20) that is being formed and which is provided with a cutter device (10) for cutting the web before new winding is started. The cutter device (10) comprises a cutter blade (16), an actuator, and power transmission means (13,14), which are operationally connected with the cutter blade (16) of the cutter device so that the movement of the actuator is fitted to be transferred by the intermediate of the power transmission means (13,14) to the cutter blade (16) so that the cutter blade (16) is fitted to move along a curved path of movement so that the position of the cutter blade (16) in the lower position is substantially more distant from the winding drum (18) than it is in the upper position. On the blade beam (15) of the cutter blade (16), seal units (21,22) are fitted so as to seal the winding drums (18,19) from below. The gap between the winding drums (18,19) is sealed from above by means of an upper end-seal unit (23) in itself known, whereby the gap between the winding drums (18,19) can be pressurized. On the blade beam (15) of the cutter blade (16), for example, a sealing doctor blade (21) is fitted. The blade beam (15) is provided with an end seal (22).

Description: The invention concerns a drum winder according to the preamble of claim 1, which is based on DE-U-92 12 571. In drum winding, it is desirable to lower the nip loads produced by the weight of the growing roll, because otherwise the linear loads that act upon the nips usually become excessively high, which results in roll defects. With respect to the prior art, further reference is made, for example, to the publications DE 1,047,001, DE 1,111,496, DE 3,618,955, and US 3,497,151 . In these solutions that are known from the prior art, it is known to pass a pressure into the gap formed by the roll that is being formed and by the winding drums, whereby a relief effect is applied to the roll that is formed, because of which effect the linear loads in the nips cannot become excessively high. In order that the pressure should be retained in the gap formed by the roll and by the winding drums, it is known from the prior art to seal the gap from above and from below, respectively, by means of various sealing constructions. From the paper DE 1,047,001 , it is known to move the upper roll-end sealing unit in the axial direction. From the paper US 3,346,209 , it is known to regulate the pressure present in the gap formed by the roll and by the winding drums by means of the lower drum by moving the drum in the direction up-down. Even though, by means of the prior-art solutions described above, considerable improvement is achieved, they, however, involve certain drawbacks. Sealing of the gap formed by the roll that is formed and by the winding drums is, as a rule, problematic. The pressure always leaks to some extent, which results in problems of dust formation. Owing to the leakage of the pressure, a very large quantity of air is needed to maintain the pressure, which air spreads into the working environment, for which reason the dust is readily separated from the web that is wound and spreads into the working environment. On the other hand, the prior-art solutions restrict or at least hamper some operations that are necessary in the roll formation. One of these operations is, for example, the roll change, wherein, when the roll that is wound becomes complete, a new roll spool must be fed into the gap between the winding drums, the web that is wound must be cut off, and the end of the cut-off web must be attached to the new roll spool. Thus, during roll change, various actuators are needed, such as web holders, cutting means, devices for the feed of a new roll spool, etc. In the applicant's FI Patent Application No. 902890 of earlier date, a cutter device is described for a web winder. The cutter device comprises a frame construction and a cutter blade, by means of which cutter blade the web in the roll formed on support of the winding drums is cut off before new winding is started. The cutter device comprises an actuator and power transmission members, which are operationally connected with the cutter blade of the cutter device so that the movement of the actuator is fitted to be transferred by the intermediate of said power transfer members to the cutter blade so that the cutter blade is fitted to move along a curved path of movement so that the position of the cutter blade in the lower position is substantially more distant from the carrier drum than in the upper position. If necessary, such a cutter device may be connected with a blower device for holding the cut-off web end, with a web holder, and with a threading member for the new web. The cutter blade of the cutter device is fitted to move along a curved path of movement into the gap between the winding drums, for example, from below. By means of a cutter device in accordance with the FI Pat. Appl. 902890, the advantage is obtained that, for the cutter device, it is not necessary to make any installation pit for the frame construction of the cutter device into the floor of the production plant. The cutter device can be attached to the frame of any drum winder whatsoever. To the cutter device, it is easy to attach other accessories that are necessary for carrying out the roll change. Such accessories include, for example, the above blower for holding the cut-off web end, the web holder, and the threading device, etc. The object of the invention is to provide an improvement over the prior-art drum winders. It is a more specific object of the invention to provide a drum winder that has the same advantages as the so-called pressure winders have but in which some of the drawbacks involved in the prior-art solutions are avoided. The objectives of the invention are achieved by means of a drum winder, which is characterized by the features of the characterizing clause of claim 1. By means of the drum winder in accordance with the invention, the same advantages are obtained as by means of so-called pressure winders known from the prior art, but in the drum winder in accordance with the invention the actuators necessary for the roll change are already present, for which reason the solution in accordance with the invention does not produce any problems in the operation of the roll change devices. Also, the sealing of the gap formed by the roll that is formed and by the winding drums is, in the drum winder in accordance with the invention, solved so that numerous drawbacks present in the prior-art solutions are avoided. The invention will be described in detail with reference to some preferred embodiments of the invention illustrated in the figures in the accompanying drawings. Figure 1 is a side view of a drum winder known from the prior art, which is provided with a web cutter. Figure 2 is a side view of a preferred embodiment of the drum winder in accordance with the present invention in the sealing/cutting position. Figure 3 is a side view of the drum winder as shown in Fig. 2 in the threading/cleaning/start-run position. Figure 4 is a side view of a second preferred embodiment of the drum winder in accordance with the invention in the sealing/cutting position. Figure 5 is a side view of the drum winder as shown in Fig. 4 in the threading/cleaning/start-run position. Figure 6 is a side view of a third preferred embodiment of the drum winder in accordance with the invention in the sealing/cutting position. Figure 7 shows the embodiment as shown in Fig. 6 in the threading/cleaning/start-run position. The prior-art cutter device shown in Fig. 1 is denoted generally with the reference numeral 10. The cutter device 10 comprises a frame 11, a synchronizing pipe 12, a first set of pivotally fitted arms 13, a second set of pivotally fitted arms 14, a frame 15 of the cutter blade, and a cutter blade 16 and an actuator 17. The frame pipe included in the frame 11 is denoted with the reference numeral 11a. The frame pipe 11a passes in the transverse direction through the drum winder to the other side. In Fig. 1, the cutter device 10 is applied to a drum winder that comprises an ordinary winding drum 18 and a winding drum 19 formed by the roll 19a and by a second roll, which is not shown, and by a belt 19b. The web roll is denoted with the reference numeral 20. The cutter blade 16 of the cutter device 10 is passed into the gap between the winding drums 18 and 19 from below. The cutter device 10 is attached to the frame construction. The cutter device 10 as shown in Fig. 1 operates as follows. The movement of the actuator 17, such as a hydraulic cylinder, acts upon the first arms 13, which are linked with the second arms 14. The pivoting movement of the arms 13 is synchronized by means of the synchronizing pipe 12. The frame 15 of the cutter blade 16 is linked with the second arms 14. The movement of the actuator 17 is transferred by the intermediate of the arms 13 and 14 to the frame 15, in which case the frame 15 of the cutter blade 16 and the blade 16 attached to said frame end up in a curved rotating movement in relation to the face of the winding drum 18. This curved movement of rotation has been chosen so that the centre of rotation of the cutter blade 16 is separate from the centre of rotation of the winding drum 18. The centre of rotation of the blade 16 can be chosen fully freely as long as the centre of rotation of the blade 16 does not coincide with the centre of rotation of the winding drum 18. In Fig. 1, the dashed lines indicate the lower position of the cutter blade 16, and the corresponding solid line indicates the upper position. It comes out clearly from Fig. 1 that in the lower position the cutter blade 16 is at a certain distance from the face of the winding drum 18, and in the upper position the cutter blade 16 is very close to the face of the winding drum 18. The cutting proper of the web takes place either exclusively because the blade 16 is sufficiently sharp to pierce the web that is placed tight on the roll 20. Cutting of the web placed on the roll 20 may also take place so that the roll 20 is pushed by means of an ejector device in itself known, in which case the tight web forms a sufficient angle in relation to the cutter blade 16, for which reason the web is cut off. In the embodiment as shown in Figs. 2 and 3, the prior-art solution illustrated in Fig. 1 has been developed further so that a sealing doctor blade 21 has been fitted on the blade beam 15 of the cutter blade 16. The end seal of the blade beam 15 is denoted with the reference numeral 22. The upper end seal is denoted with the reference numeral 23. Into the gap between the winding drums 18 and 19, it is possible to supply air through the blade beam 15 in order to produce pressure, but this is not necessary. The blade beam 15 may, of course, be a sealing beam only, the air being supplied into the gap between the winding drums 18 and 19 in some other way in order to produce pressure. The embodiment shown in Figs. 4 and 5 is in the other respects similar to that shown in Figs. 2 and 3, but in the embodiment of Figs. 4 and 5, in stead of the sealing doctor blade, a seal plate 121 is used, preferably a curved seal plate, and an end seal 122 of the beam, which end seal is fitted on the seal plate. Also in this embodiment, the supply of air into the gap between the winding drums 18 and 19 can be carried out through the blade beam 15, or the blade beam 15 may operate as a seal alone, in which case the air is supplied in some other way in itself known in order to produce pressure in the gap between the winding drums 18 and 19. In the embodiment of Figs. 6 and 7, the sealing of the gap between the winding drums 18 and 19 from below has been produced by means of the end seal 222 of the blade beam 15 and by means of a similar end seal 222 of stationary box 221. The intermediate seal between the blade beam 15 and the stationary box 221 is denoted with the reference numeral 223. If necessary, the stationary box 221 can be lowered. Also in this embodiment, the air can be supplied into the gap between the winding drums 18 and 19 in the ways corresponding to those described in the preceding embodiments. Above, just some preferred embodiments of the invention have been described, and it is obvious for a person skilled in the art that numerous modifications can be made to said embodiments within the scope of the inventive idea defined in the accompanying patent claims.

Claims: Drum winder, which comprises winding drums (18,19) that support the roll (20) that is being formed and which is provided with a cutter device (10) for cutting the web before new winding is started, said cutter device (10) comprising a cutter blade (16), a blade beam (15) on which the cutter blade is attached, an actuator (17), and power transmission means (13,14), which are operationally connected with the blade beam (15) of the cutter blade (16) of the cutter device (10) so that the movement of the actuator (17) is fitted to be transferred by the intermediate of said power transmission means (13,14) to the blade beam (15) of the cutter blade (16) so that the cutter blade (16) is fitted to move along a curved path of movement so that the position of the cutter blade (16) in the lower position is substantially more distant from one (18) of the winding drums than it is in the upper position, wherein the gap between the winding drums (18,19) is sealed from above by means of an upper end-seal unit (23), whereby the gap between the winding drums (18,19) can be pressurized, characterized in that, on the blade beam (15) of the cutter blade (16), seal units (21,22;121,122;221,222) are fitted so as to seal the winding drums (18,19) from below. Drum winder as claimed in claim 1, characterized in that a sealing doctor blade (21) is fitted on the blade beam (15) of the cutter blade (16), and that the blade beam (15) is provided with an end seal (22). Drum winder as claimed in claim 1, characterized in that a seal plate, preferably a curved seal plate (121), is fitted on the blade beam (15) of the cutter blade (16), and that said seal plate (121) is provided with an end seal (122). Drum winder as claimed in claim 1, characterized in that a stationary box (221) is fitted on the blade beam (15) of the cutter blade (16), and that the blade beam (15) and the stationary box (221) are provided with an end seal (222). Drum winder as claimed in claim 4, characterized in that there is an intermediate seal (223) between the blade beam (15) and the stationary box (221). Drum winder as claimed in claim 4 or 5, characterized in that the stationary box (221) can be lowered if necessary. Drum winder as claimed in any of the claims 1 to 6, characterized in that, in view of subjecting the gap between the winding drums (18,19) to pressure, the air is fed into the gap between the winding drums (18,19) through the blade beam (15).

Inventors: RAUDASKOSKI VESA, RAUDASKOSKI, VESA
Applicants: VALMET CORP, VALMET CORPORATION
Application year: 1994
Main classification: B65H18
IPC codes: B65H18, B65H19