Positive photoresist composition

Abstract: A positive photoresist composition applicable for printing and making gas sensors, color filters and the like,without difficulties in process-control for making them, without any deteriorations in the good properties that photoresists originally have, which comprises a compound having at least one group selected from a sulfonamide, carboxylic acid amide and ureido group which are substituted at one position, a dissolution inhibitor and an organic solvent and with which a thin color filter having various excellent properties such as color darkness and color reproductivity can be obtained.

Description: This invention relates to a positive photoresist composition used for producing a positive pattern by utilizing the difference between the dissolving rates of exposed and unexposed parts of the photoresist to an alkaline developer which is yielded by exposing the photoresist film to a ray such as ultraviolet, far ultraviolet X ray or electron beam. In more detail this invention relates to a positive photoresist composition which can be used for producing semiconductors; printing plates, color filters used in solid-state color camera elements or color liquid crystal display elements; color images containing coloring matters such as printing inks; gas sensors which are produced by forming membranes containing compounds such as dyes into desired figures. Hitherto, for producing semiconductors or printing plates, positive photoresists comprising matrix resins such as alkaline-soluble resin or the like and dissolution inhibitors such as quinonediazide sulfonic acid esters have been used. Various kinds of applications of the resist, other than for semiconductors or printing plates, can be expected. However, in the printing field, for example, after forming a resist pattern, complicated processes for coloring with inks are required. Concerning the gas sensors using thin layers which are obtained by spin-coating a composition prepared by dissolving an electroconductive compound such as a phthalocyanine derivative and a resin into a solvent, a method for forming the thin layer into a desired figure has not yet been known. Recently, a method for producing color filters by using a resist composition prepared by adding a dye into a matrix resin, a solvent, etc. has been proposed. This method has an advantage that a thinner layer can be obtained comparing to a method by using a casein or a gelatin. However, in order to dye the thin film into dark color, a large quantity of a dye has to be added. Since dyes such as acid dyes and direct dyes, which have been used for color filters so far, do not have sufficient solubilities to the solvents, the dyes insufficiently dissolved in the resist often deteriorates the good properties the resist originally has. EP-A-0 628 599 (prior art according to Art. 54(3) EPC) relates to a photosensitive resin composition for color filters, which comprises a novolak resin containing repeating units represented by general formula (I) and having a molecular weight of about 1,000 to 50,000, a solvent, and a dye or pigment. In formula (I) R 1 through R 5 represent each hydrogen, alkyl, etc.; and R 6 and R 7 represent each hydrogen, alkyl, etc., provided that the α group is located at the o- or p-position with respect to the OH group. US-A-4,808,501 relates to a method for preparing a color filter element for optical usage and more particularly for use with a charge coupled device. The method comprises the steps of (a) forming a layer on a support with a composition comprising a positive photoresist and a dye; said dye being soluble in the solvent of the photoresist; (b) exposing predetermined portions of said layer to radiation adapted to increase solubility of said layer in the exposed areas; (c) removing said exposed areas by a contact with a developer for said photoresist; and (d) repeating said steps with a different color dye in said composition wherein said dye constitutes in excess of 10% of said composition, dry weight basis; said dye being substantially non-absorptive in the exposure wavelength of said composition and which provides predetermined absorptive characteristics for the specified filter element and said dye processing substantially the same polarity as said composition. EP-A-0 634 457 (prior art according to Art. 54(3) EPC) relates to an azo color for color filters which has at least one monosubstituted sulfonamide group in its molecule and is soluble in an aqueous alkali solution and organic solvents, and a process for producing a color filter having a number of colored filter elements which comprises the step (a) of forming an adherent layer by coating a substrate with a solution of a photoresist composition containing the azo colors in an organic solvent and drying the coating, the step (b) of exposing a predetermined part of the adherent layer to a radiation, the step (c) of forming a colored pattern by the alkaline development of an exposed or nonexposed area, and the step (d) of repeating the steps (a) through (c) with each of the different colors contained in the above composition. The object of this invention is to provide a positive photoresist composition which can solve the above-mentioned problems and is applicable, particularly, in the fields for printing, for producing gas sensors, color filters, etc. without any deteriorations in the good properties that the photoresist originally has, without difficulties in process-control. The invention relates to the subject-matter disclosed in the claims. This invention is a positive photoresist composition which comprises a compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at a hydrogen atom (hereinafter referred to as Compound A), a dissolution inhibitor and an organic solvent. As the compound A, for example; a cyan dye represented by the following formula (I) (SO 3 M) h -[Pc]-(SO 2 -NH-R) i wherein Pc is a phthalocyanine nucleus, h and i are the average substitution number of -SO 3 M and -SO 2 -NH-R respectively, R is an alkyl, cycloalkyl, alkylcarbonylaminoalkyl, alkylcarbonylamino, cyclohexylalkyl, alkoxy, alkoxyalkyl, aryl, aralkyl or alkylcarbonyloxy group and SO 3 M is a sulfonic acid or a sulfonic acid salt, provided that h+i≦4, h≦3 and i=1-4; a diazo dye or triazo dye represented by the following formula (II) A-N=N-B-(-N=N-D-) k -N=N-E wherein each of A, B, D and E is independently a benzene or naphthalene ring which may be substituted and k is 0 or 1, provided that at least one of the A, B, D and E is a benzene or naphthalene ring which is substituted by -SO 2 -NH-R or -SO 2 -NH-R and -CO-NH-R (R is as defined above); a yellow dye represented by the following formula (III) G-J-M' wherein M' is a group represented by the following formula wherein each of R 3 -R 5 is independently a hydrogen atom, an alkyl group, a halogen atom, a sulfonic acid group, a sulfonic acid salt group or -SO 2 -NH-R (R is as defined above), provided that at least one of the R 3 -R 5 is -SO 2 -NH-R, J is a linking group represented by one of the following formulae or wherein each of R 6 -R 14 is independently a hydrogen atom, an alkyl group, a halogen atom, a sulfonic acid group, a sulfonic acid salt group or -SO 2 -NH-R (R is as defined above), and G is above-mentioned M', a hydrogen atom or a phenylazophenyl, naphthylazophenyl or phenylazonaphthyl group which may be substituted; a magenta dye represented by the following formula (IV) wherein each of R 15 -R 18 is independently a hydrogen atom or an alkyl group or aryl group which may be substituted, each of R 19 -R 21 is independently a hydrogen atom, an alkyl group or aryl group which may be substituted, a sulfonic acid group, a sulfonic acid salt group or -SO 2 -NH-R (R is as defined above), provided that the substituent of the aryl group represented by R 15 -R 18 and at least one of the R 19 -R 21 are -SO 2 -NH-R (R is as defined above); a dye represented by the following formula (V) wherein m and n are the average substitution number of -SO 3 M and -SO 2 -NH-R, respectively, both of which being substituents of anthraquinone ring, and m and n are 0-4 and 1-6 respectively provided that m+n≦6, R is as defined above and -SO 3 M is a sulfonic acid or a sulfonic acid salt group; a dye represented by the following formula (VI) wherein each of A' and B' is independently a hydrogen atom or an alkyl or aryl group which may be substituted provided that both of A' and B' are not hydrogen atoms at the same time, m' and n' are the average substitution number of -SO 3 M and -SO 2 -NH-R, respectively, which may be a substitutent of the A' and/or B' or of anthraquinone ring, and m' and n' are 0-2 and 1-3 respectively provided that m'+n'≦3, R and -SO 3 M are as defined above; and compounds represented by the following formulae can be referred to; X o is -O-, -S- or -SO 2 -, and wherein R is as defined above, each of B 1 and B 8 is independently a hydrogen atom or lower alkyl, each of B 2 -B 7 is independently a carboxylic acid group, a carboxylic acid salt group, a sulfonic acid group, a sulfonic acid salt group, a hydroxy group, a lower alkyl group or a hydrogen atom and each of k' and j', which are the substitution number of -SO 2 -NH-R and -CO-NH-R respectively, (R is as defined above), is independently 0-3, provided that k'+j' ≧1 , and The compound A can be prepared as follows. When the compound is a dye, a dye selected from the group consisting of dyes, for example, listed in C.I. Acid Colour or C.I. Direct Colour etc. is reacted with thionyl chloride in dimethyl formaamide to obtain corresponding sulfonylchloride, and then the resulting sulfonyl chloride is reacted with a primary amine represented by the formula R-NH 2 to obtain the compound A. When the compound is not a dye, a phenolic compound which can be used as a starting material for a sensitizer, an ingredient of a positive photoresist for a production of semiconductors, or an alkali-soluble phenolic compound which can be used as an additive to the photoresist is reacted with conc. sulfuric acid, fuming sulfuric acid or chlorosulfonic acid to be substituted by a sulfonic acid group. Then the resulting compound is carboxylated if necessary, and reacted with thionyl chloride to obtain a sulfonylchloride, followed by being reacted with above-mentioned primary amine to obtain the compound A. As preferable examples of dissolution inhibitors, o-benzoquinonediazide sulfonic acid ester, o-naphthoquinonediazide sulfonic acid ester, a compound having two or more tert-butoxycarbonyloxy groups and the like can be referred to. o-benzoquinonediazide sulfonic acid ester or o-naphthoquinonediazide sulfonic acid ester usable as a sensitizer in a positive photoresist composition used for a production of semiconductors can be used, but preferable are those prepared by reacting o-benzoquinonediazide sulfonyl chloride or o-naphthoquinonediazide sulfonyl chloride with one of the phenolic compounds mentioned in JP- 90-84650 A or JP-91-49437 A, which are represented as formula (I) there, in the presence of an organic base such as triethylamine. As preferable examples of the compound having two or more tert-butoxycarbonyloxy groups, compounds represented by the following formulae can be referred to; and When the dissolution inhibitor is the compound having two or more tert-butoxycarbonyloxy groups, the positive type photoresist of this invention contains a photo-induced acid precursor. Any photo-induced acid precursor can be used in this invention as long as it can be used as an ingredient in a so-called chemical amplification type resist, decompose to directly or indirectly yield an acid by an irradiation of a ray and eliminate the tert-butoxycarbonyloxy group from the compound having two or more tert-butoxycarbonyloxy groups through a reaction using the thus yielded acid as a catalyst. As preferable examples of the photo-induced acid precursor, a compound represented by the following formula, wherein R 2' is an arylene, alkylene or alkenylene group which may be substituted and R 3' is an alkyl or aryl group which may be substituted; a trihalomethyltriazine compound mentioned in JP-92-163552 A; a disulfone compound mentioned in JP-89-57777 A; a compound represented by the following formula, R 22 -SO 2 -SO 2 -R 23 -SO 2 -SO 2 -R 24 wherein each of R 22 and R 24 is independently an alkyl, aryl, aralkyl, cycloalkyl or heterocyclic group which may be substituted and R 23 is an aryl group which may be substituted; a compound represented by the following formula, CF 3 -SO 2 O-(CH 2 )a-Y wherein Y is an aryl group which may be substituted and a is 0 or 1; a compound represented by the following formula, CF 3 -SO 2 O-(CY 1 Y 2 ) b CO-Y 3 wherein each of Y 1 and Y 2 is independently an alkyl, aryl or alkoxy group which may be substituted, Y 3 is an aryl group which may be substituted and b is 1 or 2; a compound represented by the following formula, CF 3 -SO 2 O-NY 4 -CO-Y 5 wherein Y 4 is an alkyl group which may be substituted and Y 5 is an aryl group which may be substituted;a compound represented by the following formula, CF 3 -SO 2 O-N=CY 6 Y 7 wherein Y 6 is a hydrogen atom, an alkyl or aryl group which may be substituted and Y 7 is an aryl group which may be substituted; and an onium salt represented by one of the following formulae, can be referred to. The positive photoresist composition of this invention may comprise a cross-linking agent in addition to the compound A, a dissolution inhibitor and an organic solvent mentioned below. Preferable examples of the cross-linking agent include a compound having a group represented by the following formula, -(CH 2 ) u OY 8 wherein Y 8 is a hydrogen atom or a lower alkyl group and u is an integer of 1-4. As examples of the compound having a group represented by above-mentioned formula, a compound represented by the following formula (VII), wherein Z is -NR 29 R 30 or an aryl group which may be substituted, each of R 25 -R 30 is independently a hydrogen atom or above-mentioned -(CH 2 ) u OY 8 (Y 8 and u are as defined above), provided that one of R 25 -R 30 is -(CH 2 ) u OY 8 ; and a compound represented by one of the following formulae, can be referred to. These cross-linking agents are known compounds which are mentioned, for example, in JP-89-293339 A, etc. The positive photoresist composition of this invention may further comprise a polymer such as a polymer having -SO 2 NH- or -CO-NH-CO- group as a matrix resin. However the amount of the polymer must be less than that of the dissolution inhibitor in order to attain the object of this invention. Preferable examples of the polymer having -SO 2 NH- group include an alkali-soluble polymer having said group on its side chain or main chain, which can be obtained, for example, by homopolymerizing or copolymerizing a monomer (hereinafter referred to as M1) having one or more -SO 2 NH- groups and one or more polymerizable unsaturated bonds or by copolymerizing M1 and one or more kinds of monomers (hereinafter referred to as M2) having one or more unsaturated bonds which is copolymerizable with M1 but not having -SO 2 NH- groups. As an example of above-mentioned M1, a compound represented by following formulae can be referred to: CH 2 =CQ 1 -Q 2 -Q 3 -SO 2 NH-Q 4 CH 2 =CQ 6 -Q 7 -Q 8 -NHSO 2 -Q 9 wherein each of Q 1 and Q 6 is independently a hydrogen atom or a methyl group, each of Q 2 and Q 7 is independently -CO 2 -, -CONQ 5 - or a direct bond, each of Q 3 and Q 8 is independently an alkylene, cycloalkylene, arylene or aralkylene group which has 12 or less carbon atoms and may be substituted or may have an ether group in the middle of the group, and each of Q 4 , Q 5 and Q 9 is independently a hydrogen atom, an alkyl, cycloalkyl, aryl or aralkyl group having 12 or less carbon atoms. As an example of above-mentioned M2, acrylic acid, acrylic acid ester, methacrylic acid, methacrylic acid ester, itaconic acid, crotonic acid, maleic anhydride, acryl amide, methacryl amide, styrenes, vinylethers and vinylesters can be referred to. When the polymer having -SO 2 NH- group is a copolymer of above-mentioned M1 and M2, preferable molar ratio of M1 to M2 is from 1 : 8 to 4 : 1. Preferable examples of the polymer having -CO-NH-CO- group include an alkali-soluble polymer having said group on its side chain or main chain and an alkali-soluble polymer having said group which forms a ring with the main chain. Examples of above-mentioned alkali-soluble polymer include a homopolymer and a copolymer of a monomer having one or more -CO-NH-CO- groups and one or more polymerizable unsaturated bonds (hereinafter referred to as M3), and a copolymer of M3 and one or more kinds of monomers which do not have -CO-NH-CO- group but have one or more unsaturated bonds which is copolymerizable with M3 (hereinafter referred to as M4). When the polymer having -CO-NH-CO- group is a copolymer of above-mentioned M3 and M4, preferable molar ratio of M3 to M4 is from 1 : 8 to 4: 1. Examples of the organic solvent include ethers such as dioxane, diethylene glycol dimethyl ether, methylcellosolve, ethylcellosolve, propylene glycol monomethyl ether, propylene glycol monoethyl ether and ethylene glycol monoisopropyl ether, ketones such as methylisobutylketone, methylethylketone, cyclopentanone and cyclohexanone, esters such as ethyl acetate, butyl acetate, methylcellosolve acetate, ethylcellosolve acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, methyllactate and ethyllactate, amides such as N,N-dimethylformamide and N,N-dimethylacetamide, pyrrolidones such as N-methylpyrrolidone, lactones such as γ-butylolactone and sulfoxides such as dimethylsulfoxide. These solvents can be used either independently or in combination of two or more. The amount of the organic solvent in the positive photoresist composition is determined depending on the situation where the resist is used. In the positive photoresist composition of this invention, the mixing ratio of the ingredients is preferably as follows: the compound A from 50 to 150 parts by weight, photoinduced acid precursor from 0 to 20 parts by weight and crosslinking agent from 0 to 20 parts by weight based on 100 parts by weight of the dissolution inhibitor. Preferable examples of the ray used for irradiation include ultraviolet light and far ultraviolet light. Since the positive photoresist composition of this invention comprises less amount of the matrix resin than the dissolution inhibitor or does not comprise any matrix resin at all, if, for example, it is used for production of color filter, a thin color filter (such as that having thickness of 1-2 µm or thinner) excellent in various properties such as color darkness and color reproductivity can be obtained. If this photoresist composition is used in printing field or for production of a color filter or a gas sensor, the process for the printing or for the production can be easily controled. Next, this invention will be explained in more detail with reference to the following examples. In the examples, "parts" represents "parts by weight" unless otherwise referred to. In the following examples, experiments were conducted according to the following condition unless otherwise referred to. After coated with the positive photoresist composition by mean of a spinner, a silicon wafer or a quartz glass plate was exposed to the ray through a patterned mask to decompose the dissolution inhibitor. Then the silicon wafer or the quartz glass plate was heated, if necessary, and developed to obtain a positive pattern. The exposure to the ray was conducted with I-line Stepper (HITACHI LD-5010-i, NA=0.40, manufactured by Hitachi Co.). As the developer, SOPD (manufactured by Sumitomo Chemical Co., Ltd.) or 3% aqueous solution of tetramethylammonium hydroxide was used. Referential Example 1 A mixture of 20g of an acid dye [Suminol Milling Yellow 4G, manufactured by Sumitomo Chemical Co., Ltd.] represented by the following formula, 100 ml of thionyl chloride and 15g of dimethylformamide was allowed to react under refluxing for 30 minutes. Thereafter, the resulting mixture was poured into ice water, extracted with an organic solvent, washed with water, dried and then concentrated to obtain a corresponding sulfonylchloride compound. The sulfonylchloride compound thus obtained was reacted with n-propylamine in tetrahydrofuran with the molar ratio of 1 : 2 to obtain a sulfonamide compound. Referential Example 2 Referential Example 1 was repeated except that an acid dye [Suminol Milling Yellow MR, manufactured by Sumitomo Chemical Co., Ltd.] represented by the following formula was used instead of Suminol Milling Yellow 4G used in Referential Example 1 to obtain a sulfonylchloride compound. The sulfonylchloride compound thus obtained was reacted with n-propylamine in tetrahydrofuran with the molar ratio of 1 : 1 to obtain a sulfonamide compound. Referential Example 3 Referential Example 1 was repeated except that C 2 H 5 O(CH 2 ) 3 NH 2 was used instead of n-propylamine used in Referential Example 1 to obtain a sulfonamide compound. Referential Example 4 Referential Example 1 was repeated except that an amine represented by the following formula was used instead of n-propylamine used in Referential Example 1 to obtain a sulfonamide compound. Referential Example 5 Referential Example 1 was repeated except that an acid dye [Sulpho Rhodamine B] represented by the following formula was used instead of Suminol Milling Yellow 4G and 3-(2-ethylhexyloxy)propylamine was used instead of n-propylamine to obtain a sulfonamide compound. Example 1 1.2 Parts of o-naphthoquinonediazide-5-sulfonic acid ester (wherein, on the average, two of the hydroxy groups were esterified) of a phenol compound represented by the following formula, 1.2 parts of the sulfonamide compound obtained in Referential Example 1, 2 parts of dimethylformamide and 10 parts of ethyllactate were mixed. The resulting mixture was filtered under elevated pressure through a membrane filter having a pore size of 0.2 µm to prepare a positive photoresist composition. Same procedures were repeated except that a sulfonamide compound obtained in each of Referential Example 2 to 5 was used instead of the sulfonamide compound obtained in Referential Example 1 to prepare positive photoresist compositions. Example 2 Example 1 was repeated except that Oleosol Fast Blue RL (having a copper-phthalocyanine nucleus, manufactured by TAOKA Chemical Co. Ltd.) was used instead of the sulfonamide compound used in Example 1 to prepare a positive photoresist composition. Example 3 After coated with each of the positive photoresist compositions prepared in Example 1 (which comprise a sulfonamide compound obtained in each of Referential Example 1 - 5) so as to give a thickness of 0.4 µm, a quartz glass plate was exposed to the ray and then developed with an alkali developper to obtain a positive pattern. Whole surface of the pattern thus obtained was exposed to the ray and then heated at 150°C for 15 minutes to obtain a color filter having various excellent properties such as color darkness. Example 4 After coated with the positive photoresist compositions prepared in Example 2 so as to give a thickness of 0.4 µm, a quartz glass plate was exposed to the ray and then developed with an alkali developper to obtain a positive pattern. Whole surface of the pattern thus obtained was exposed to the ray and then heated at 150°C for 15 minutes to obtain a dot-pattern having cyan color. Example 5 0.2 Part of the compound represented by the following formula, 1.2 parts of o-naphthoquinonediazide-5-sulfonic acid ester used in Example 1, 1.2 parts of Oreozol Fast Blue RL used in Example 2, 0.3 part of hexamethoxymethylolmelamine, 2 parts of dimethylformamide and 10 parts of ethyllactate were mixed. The resulting mixture was filtered under elevated pressure through a membrane filter having a pore size of 0.2 µm to prepare a positive photoresist composition. After coated with the positive type photoresist composition thus prepared so as to give a thickness of 0.4 µm, a quartz glass plate was exposed to the ray and then developed with an alkali developper to obtain a positive pattern. Whole surface of the pattern thus obtained was exposed to the ray and then heated at 150°C for 15 minutes to obtain a dot-pattern having cyan color. Example 6 5 Parts of the compound represented by the following formula, 2 parts of N-hydroxysuccinimide methane sulfonic acid ester (photo-induced acid precursor), 4 parts of the copolymer of N-(p-aminosulfonylphenyl)methacrylamide and ethylhexylacrylate having the weight-average molecular weight of 32400, 5 parts of Oleosol Fast Blue RL, 0.3 part of hexamethoxymethylolmelamine, 12 parts of dimethylformamide and 60 parts of ethyllactate were mixed. The resulting mixture was filtered under elevated pressure through a membrane filter having a pore size of 0.2 µm to prepare a positive photoresist composition. After coated with the positive photoresist composition thus prepared so as to give a thickness of 0.4 µm, a quartz glass plate was exposed to far ultra violet light (248nm), heated on a hot plate at 120°C for 1 minute, and then developed with 3% aqueous solution of tetramethylammonium hydroxide to obtain a cyan colored positive pattern having various excellent properties such as color darkness.

Claims: A positive photoresist composition which comprises a compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position, a dissolution inhibitor and an organic solvent, wherein said composition comprises a matrix resin in an amount less than that of the dissolution inhibitor or does not comprise any matrix resin. The positive photo resist composition according to claim 1 wherein the dissolution inhibitor is o-benzoquinonediazide sulfonic acid ester or o-naphthoquinonediazide sulfonic acid ester. The positive photoresist composition according to claim 1 wherein the compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position is a cyan dye represented by the formula (I) (SO 3 M) h -[Pc]-(SO 2 -NH-R) i wherein Pc is a phthalocyanine nucleus, h and i are the average substitution number of -SO 3 M and -SO 2 -NH-R respectively, R is an alkyl, cycloalkyl, alkylcarbonylaminoalkyl, alkylcarbonylamino, cyclohexylalkyl, alkoxy, alkoxyalkyl, aryl, aralkyl or alkylcarbonyloxy group and -SO 3 M is a sulfonic acid or a sulfonic acid salt provided that h+i≦4, h≦3 and i=1-4. The positive photoresist composition according to claim 1 wherein the compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position is a diazo dye or triazo dye represented by formula (II) A-N=N-B-(-N=N-D-) k -N=N-E wherein each of A, B, D and E is independently a benzene or naphthalene ring which may be substituted and k is 0 or 1, provided that at least one of the A, B, D and E is a benzene or naphthalene ring which is substituted by -SO 2 -NH-R and/or -CO-NH-R (R is as defined in claim 3). The positive photoresist composition according to claim 1 or 2 wherein the compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position is a yellow dye represented by formula (III) G-J-M' wherein M' is a group represented by the following formula wherein each of R 3 -R 5 is independently a hydrogen atom, an alkyl group, a halogen atom, a sulfonic acid group, a sulfonic acid salt group or -SO 2 -NH-R, provided that at least one of the R 3 -R 5 is -SO 2 -NH-R, (R is as defined in claim 3), J is a linking group represented by one of the following formulae or wherein each of R 6 -R 14 is independently a hydrogen atom, an alkyl group, a halogen atom, a sulfonic acid group, a sulfonic acid salt group or -SO 2 -NH-R, (R is as defined in claim 3), G is M', a hydrogen atom or a phenylazophenyl, naphthylazophenyl or phenylazonaphthyl group which may be substituted and R is as defined in claim 3. The positive photoresist composition according to claim 1 wherein the compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position is a magenta dye represented by the formula (IV) wherein each of R 15 -R 18 is independently a hydrogen atom or an alkyl or aryl group which may be substituted, each of R 19 -R 21 is independently a hydrogen atom, an alkyl or aryl group which may be substituted, a sulfonic acid group, a sulfonic acid salt group or -SO 2 -NH-R, provided that the substituent of the aryl group represented by R 15 -R 18 and at least one of the R 19 -R 21 are -SO 2 -NH-R (R is as defined in claim 3). The positive photoresist composition according to claim 1 wherein the compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position is a dye represented by the following formula (V) wherein m and n are the average substitution number of -SO 3 M and -SO 2 -NH-R, both of which are substituents of anthraquinone ring, respectively, and m and n are 0-4 and 1-6 respectively provided that m+n≦6, (R and -SO 3 M are as defined in claim 3). The positive photoresist composition according to claim 1 wherein the compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position is a dye represented by the following formula (VI) wherein each of A' and B' is independently a hydrogen atom or an alkyl or aryl group which may be substituted provided that both of A' and B' are not hydrogen atoms at the same time, m' and n' are the average substitution number of -SO 3 M and -SO 2 -NH-R, both of which may be substituted on only one of the A' and B', on both A' and B' or on anthraquinone ring, and m' and n' are integers of 0-2 and 1-3 respectively provided that m'+n'≦3, (R and -SO 3 M are as defined in claim 3). The positive photoresist composition according to claim 1 wherein the compound having at least one group selected from a sulfonamido, carboxylic acid amido and ureido group which are substituted at one position is a compound represented by any one of the following formulae: X o is -O-, -S- or -SO 2 -, and wherein R is as defined in claim 3, each of B 1 and B 8 is independently a hydrogen atom or lower alkyl, each of B 2 to B 7 is independently a carboxylic acid group, a carboxylic acid salt group, a sulfonic acid group, a sulfonic acid salt group, a hydroxy group, a lower alkyl group or a hydrogen atom and each of k' and j', which are the substitution number of -SO 2 -NH-R and -CO-NH-R respectively, (R is as defined in claim 3), is independently 0-3, provided that k'+j' ≧1, and The positive photoresist composition according to claim 1 wherein the dissolution inhibitor is a compound having two or more tert-butoxycarbonyloxy groups and which further comprises a photo-induced acid precursor. The positive photoresist composition according to claim 1 which comprises a polymer having a -SO 2 NH- or a -CO-NH-CO- group in its side chains or in its main chain as a matrix resin, the amount of said polymer being less than that of the dissolution inhibitor.

Inventors: HISHIRO YOSHIKI, HISHIRO, YOSHIKI
Applicants: SUMITOMO CHEMICAL CO, SUMITOMO CHEMICAL COMPANY LIMITED
Application year: 1994
Main classification: G03F7
IPC codes: G03F7, H01L21, G02B5