Releasable piston and piston rod assembly for hydraulic plunger replacement

Abstract: A releasable piston (3) and piston rod (4) assembly is provided to permit ready removal and replacement of a hydraulic plunger and seal in a hydraulic intensifier device or the like. The releasing means is provided by a removable cartridge seal (10) and expandable collet retainer (15) for the hydraulic plunger.

Description: This invention relates to a piston rod and piston assembly with means to releasably secure the piston to the piston rod and more particularly to an intensifier hydraulic system that has a hydraulic plunger seal that interfaces against a water plunger. In such systems, replacement of the hydraulic plunger seals or the water plunger requires removal of a cylinder end cap. This operation requires time and penetration of the hydraulic system which generally results in loss of hydraulic fluid and time-consuming cleanup. DE-A-3 033 739 discloses a hydraulic arrangement with a piston and piston rod assembly in accordance with the preamble of claim 1. According to the present invention, there is provided a piston rod and piston assembly with means for releasably securing the piston rod to the piston, said piston having a socket formed therein for receiving said piston rod; said piston rod being provided with an expanded head for co-operative insertion in said socket, and said socket is provided with retention means selectively releasable by a release means axially deployed along said piston rod, characterised in that said retention means is a radially expanding retention means. For a better understanding of the invention, and to show how the same may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:- Figure 1 is a cross-section of an intensifier hydraulic system according to the prior art; Figure 2 is a cross-section of an intensifier hydraulic system incorporating the present releasable piston rod and piston assembly; Figure 3 is a cross-section of an intensifier hydraulic system showing insertion of a water plunger removal tool to dilate a release collet; Figure 4 is a cross-section of the intensifier hydraulic system showing removal of the water plunger in progress; Figure 5 is a cross-section of the intensifier hydraulic system showing the water plunger in position for reinsertion within the hydraulic piston; Figure 6 is a cross section of the release collet taken at Section A-A of Figure 2; Figure 7 is a partial cross-section of a plunger removal tool which dilates the collet by axial insertion; Figure 8 is a cross-section of part of a plunger removal tool which dilates the collet by axial insertion and rotation; and Figure 9 is a cross-section taken at Section B-B of Figure 8. Referring to Figure 1, a known intensifier hydraulic system is shown and generally indicated by the reference numeral 1. The intensifier includes a hydraulic cylinder 2 having a hydraulic piston 3 disposed within its bore. A plunger 4 is cooperatively attached to the hydraulic cylinder 2 by means of a plunger head 8 disposed within a bore 12 within the piston by means of a retainer 5. The cylinder is closed off by an end cap 6 having a hydraulic plunger seal 7 disposed within a bore 14 of the end cap. The plunger 4 reciprocates with the hydraulic piston 3 during normal operation of the intensifier. It will be appreciated that disassembly of the end cap 6 is required to remove the plunger 4 from the hydraulic piston 3. Referring now to Figure 2, the present assembly is shown, in which the water plunger 4 and the hydraulic plunger seals may be replaced by providing a removable cartridge 10 containing the hydraulic plunger seal 7 and an end cap seal 11. The cartridge 10 may be retained within the end cap by any conveniently removable means such as thread engagement between the cartridge 10 and the end cap 6 or by means of a bolted flange connection or the like (not shown). The cartridge can be removed from the end cap by unscrewing (if secured by threads); by pressurising the cavity between the hydraulic piston 3 and the end caps 6 if secured by interference fit, or by threaded extraction tool(s) (jackscrews). Once the cartridge 10 is removed, the seals may be replaced on the cartridge and the cartridge reinserted into the end cap 6. The cartridge also serves as a bushing to guide the plunger and as a structural element to react it against the hydraulic load. In addition to the removable cartridge seal, the water plunger may also be removed and replaced without disassembly of the end cap. Referring to Figures 2, 3, 4 and 6, removal of the water plunger is obtained by providing the hydraulic piston 3 with an expandable collet retaining means 15. The engaged contracted collet 15 is shown in Figure 2 reacting against a shoulder 9 on the plunger head 8 to retain the water plunger 4 in the hydraulic piston 3. The construction of the expandable collet 15 is best understood by referring to Figure 6. The head 8 of the water plunger 4 is retained within the bore 12 by means of a plurality of collet pins 22 disposed to project radially inward to contact the shoulder 9 of the plunger head thus preventing separation of the plunger 4 from the hydraulic piston. An "O" ring 23 is shown to maintain the collet pins 22 in the radially inward position depicted in Figure 6. A circumferential spring or individual spring means or the like may be utilised to retain the collet pins 22 in the radially inward position shown as an alternative. Disassembly of the water plunger 4 from the hydraulic piston 3 is accomplished by inserting a plunger removal tool 20 through the bore 14 of the end cap 6 and thereafter through the space vacated by the removed cartridge seal 10 to contact and expand the collet 15. The process is best understood by referring to Figures 3 and 4. The plunger removal tool 20 is provided with a bevelled end 25 best seen in Figure 7. The plunger removal tool is inserted through the end cap and into the piston retaining collet device 15. The collet is dilated by the tool either by inclined plane action along the tool axis or by cam action initiated by rotation of the tool using a castle ramp end 25' which is provided with a like number of end slots 26 to the number of collet pins 22 and in approximate circumferential registration therewith with each of the collet pins 22. Each of the slots 26 is further provided with a radially outward circumferential deploying ramp 25' best seen in Figure 9. The castle headed plunger removal tool 20' is inserted in the same manner as the plunger removal tool 20, however, instead of deploying the collet pins 22 radially outward upon axial insertion, the radial outward projection is accomplished by inserting the plunger removal tool 20' to a position wherein the collet pins 22 are surrounded by the slots 26. Thereafter the castle headed plunger removal tool 20' is rotated sufficiently to ramp the collet pins 22 out by means of the ramps 25'. It should be understood that either method accomplishes the dilation of the collet to permit removal of the water plunger 4 from the hydraulic piston 3 as shown in Figure 4. Upon removal, the plunger 4 may be serviced and reinserted in the piston as shown in Figure 5. A bevel 27 provided on the plunger head 8 dilates the collet to permit entry of the plunger head into the bore 12 of the hydraulic piston 3. Once the plunger 4 is pushed all the way into the bore 12 the collet will snap shut by the spring action of the retainer spring 23 thereby again securing the water plunger to the hydraulic piston 3. The cartridge seal 10 may then be reinstalled to complete the maintenance procedure. In this manner loss of substantial quantities of hydraulic fluid may be avoided particularly if the piston 3 is in the far right position or a drain is provided in the end cap to lower the hydraulic fluid level to below the seal 11 bore level.

Claims: A piston rod (4) and piston (3) assembly with means for releasably securing the piston rod to the piston, said piston having a socket (12) formed therein for receiving said piston rod; said piston rod being provided with an expanded head (8) for co-operative insertion in said socket, and said socket (12) is provided with retention means (15) selectively releasable by a release means (20) axially deployed along said piston rod (4); characterised in that said retention means (15) is a radially expanding retention means. An assembly according to claim 1, wherein said expanded head of said piston rod is provided with a means for displacing said retention means in one insertion direction and a means for abutting said retention means in a second removal direction. An assembly according to claim 1 or 2, wherein said release means comprises a cylindrical removal tool (20) axially deployable concentrically about said piston rod and being provided with a bevelled external end (25) for radially displacing said retention means upon axial deployment of said cylindrical removal tool into engagement with said piston and thereupon permit release of said piston rod from said piston. An assembly according to claim 1 or 2, wherein said release means comprises a cylindrical removal tool (20') axially deployable concentrically about said piston rod and being provided with a castle headed end (25') for radially displacing said retention means upon axial deployment of said cylindrical removal tool into engagement with said piston and rotation thereof relative to said piston and thereupon permit release of said piston rod from said piston. An assembly according to any one of the preceding claims, wherein said piston and piston rod is a hydraulic plunger. An intensifier hydraulic system incorporating an assembly according to claim 5.

Inventors: BENSON DAN, MARVIN LYLE E, BENSON, DAN, MARVIN, LYLE E.
Applicants: INGERSOLL RAND CO, INGERSOLL-RAND COMPANY
Application year: 1994
Main classification: F15B3
IPC codes: F15B3, F16J1, F15B15