Fuel filter and fixing apparatus thereof

Abstract: The fixing apparatus for fixing a fuel filter (1) in the present invention comprises a ring portion (5a) for fixing fuel filter body (1) securely by utilizing contraction force of resin. The fixing apparatus is made of resin softened by heat. The resin fixing apparatus has ring portion (5a) for accommodating and fixing a fuel filter. The inside shape of the ring portion (5a) is formed similar and somewhat smaller than the outer cylindrical shape of the fuel filter body (1). When the ring portion (5a) is heated and the resin become flexible, the fuel filter is allowed to be press fitted into the ring portion (5a).

Description: The present invention relates to a fuel filter and fixing apparatus for fixing the fuel filter to an automotive body. An fuel injection apparatus used generally for automobiles is shown in Fig. 1. Fuel in fuel tank 90 is pumped by electrically powered fuel pump 80 and is supplied to an engine (not shown) through fuel passage 50 in which fuel filter 100 is installed. Fuel adjusted to a predetermined pressure value by pressure regulator 70 is atomized via injectors 60a, 60b, 60c, 60d towards an intake manifold. Fuel filter 100 is fixed to a body, etc of an automobiles. With reference to a fixing apparatus (bracket), metal bracket and resin bracket are practically utilized. According to Japanese Unexamined Utility Model Publication No. 2-139358, a metallic fuel filter case is fastened to a metallic bracket by a screw and the bracket is mounted to a body via double vibration declining mechanisms made of rubber. Vibration of fuel filter is caused by operation of a fuel pump and/or injectors. The vibration damping mechanism is effective to prevent noise caused by transmission of the vibration of fuel filter. However, since metallic bracket requires the vibration declining mechanism, it costs high. Further, metallic bracket is heavy and easy to corrode. US-A-4 667 920 describes an elastic support arrangement composed of two different devices, a suspension device and a connecting device. The suspension device has an u-shaped form with two integrally formed suspension members or arms which are connected to the connecting device with their lateral ends. The connecting device comprises one or two connecting elements or loops which grips (press-fits) a cylindrically formed fuel pump. Fuel filter is fixed by a resin bracket. For example, a fuel filter is cramped by utilizing elasticity of a resin arm. Two resin arms forming C shape cramp fuel filter. Facing two end portions of the arms are fastened by a bolt. The fuel filter is fastened between arms. The resin bracket is light weight and low cost. It is ,however, hard to fix securely. Fuel filter has fuel pipes. When fuel filter is deviated to a rotational direction, fuel pipes are deformed and loosed. An object of the present invention is to provide a fixing apparatus for fixing fuel filter securely with simple construction and a method for manufacturing the same. The fixing apparatus for fixing a fuel filter in the present invention comprises a ring portion for fixing fuel filter body securely by utilizing contraction force of resin. The fixing apparatus is made of resin softened by heat. The resin fixing apparatus has ring portion for accommodating and fixing a fuel filter. The inside shape of the ring portion is formed similar and somewhat smaller than the outer cylindrical shape of the fuel filter body. When the ring portion is heated and the resin and resin become flexible, the fuel filter is allowed to be press fitted into the ring portion. Heating temperature is desired to be higher than normal usage temperature range. Under this heating condition, the fuel filter is press fitted. In ordinal usage condition, the resin is hardened and contracted and the fuel filter is fixed securely. Since a bolt, etc to fasten the filter is not required, secure fixing is achieved with simple construction. The fixing apparatus is required to have concave and/or convex portions on the ring portion in order to snap into concave and/or convex portions formed on the fuel filter body. These concave and/or convex portions restrict the filter to move a rotational direction thereof. Further, concave and/or convex portions on the ring portion are desired to have a shape restricting the filter to slip off from the ring portion. The fixing apparatus has a fixing portion extending from the ring portion. Ribs having plate shape are formed as a reinforcing member between the fixing portion and the ring portion. In particular, ribs broadened on the same plane as the rotational direction of the fuel filter improve strength of the fixing portion at a rotational direction of the fuel filter, so that deformation of pipes is prevented when pipes are connected to the fuel filter. Other features and characteristics of the present invention as well as the function of related elements of the structure will become apparent to one of ordinary skill in the art from a study of the subject application and the appended claims and drawings, all of which form a part of this application. In the drawings, like reference numeral represent like elements and: Fig. 1 shows a schematic view of ordinary fuel supply route in vehicles; Fig. 2 shows a front view of a fuel filter and fixing apparatus of first embodiment of the present invention; Fig. 3 shows a top view of a fuel filter and fixing apparatus of the first embodiment of the present invention; Fig. 4 shows a partially cross sectional view of a positioning portion of the first embodiment of the present invention; Fig. 5 shows a front view of other fuel filter and fixing apparatus having modified positioning portion; Fig. 6 shows a front view of other fuel filter and fixing apparatus having modified positioning portion; Fig. 7 shows a front vied of other fuel filter and fixing apparatus having modified positioning portion; Fig. 8 shows a partially cross sectional view taken along line II-II of Fig. 7; Fig. 9 shows a partially cross sectional view of a modified a positioning portion; Fig. 10 shows a front view of a fuel filter and fixing apparatus having modified positioning portion; Fig. 11 shows a top view of a fuel filter and fixing apparatus having modified positioning portion; Fig. 12 shows a partially front view of a fuel filter and fixing apparatus having modified positioning portions; Fig. 13 shows a front view of a fixing apparatus and an electric heater heating the fixing apparatus; Fig. 14 shows a partially schematic front view in which the fuel filter located on the jig is being inserted into the fixing apparatus; and Fig. 15 shows a partially schematic front view in which the fuel filter located on the jig is inserted into the fixing apparatus. The first embodiment applied to this invention is explained based on Figs. 2 to 4. Fuel filter body 1 is made of cylindrical metric housing having an outlet and an inlet for fuel on the upper and lower portions thereof. Unions 2 and 3 for being connected with fuel route pipes are installed in the outlet and inlet. Bracket 5 supports fuel filter body 1 and is fixed to a member of the vehicle side. Each parts 5a to 5n of bracket 5 is integrally formed by resin. As shown in Fig. 3, bracket 5 has a cylindrical ring portion 5a for press-fitting fuel filter body 1. Fixing portions 5b and 5c are in a plate configuration from the front view and are extending in a flare shape from the top view. Holes for threading through bolts are formed in the ends of fixing portions 5b and 5c. Ribs 5d and 5e having a plate configuration are formed so as to sandwitch ring portion 5a and fixing portions 5b and 5c from upside and bottomside. These ribs 5d and 5e have two reinforcing members. One is for reinforcing ring portion 5a and surrounding the periphery of ring portion 5a. The other is for reinforcing fixing portions 5b and 5c by extending to both sides of fixing portions 5b and 5c. Connecting portions for connecting ring portion 5a, fixing portions 5b and 5c form triangle shapes, and are disposed in between them in order to reinforce the connecting portions. Further, fixing portions 5b and 5c have ribs 5h, 5i, 5j, 5k, 5l and 5m extending the vertical direction between ribs 5e and 5d as shown in Fig. 3. As shown in Fig. 2, ribs 5f and 5g are disposed parallel with ribs 5d and 5e. These ribs 5f and 5g connect with ring portion 5a and fixing portions 5b and 5c. Ribs 5h, 5i and 5j cross rib 5f at right angles, and ribs 5k, 5l and 5m cross rib 5g at right angles. Ring portion 5a has a circular hole functioning as bracket side positioning portion 5n and fits with the projection functioning as body side positioning portion 4 disposed in the side of fuel filter body 1. A cross-sectional view of the fitting portion is shown in Fig. 4. Fixing portions 5b and 5c are fixed by bolts to the vehicle body. As the result, fuel filter body 1 is fixed to the vehicle body securely. Bracket side positioning portion 5n on the side of ring portion 5a fits with body side positioning portion 4 on the side of fuel filter body 1. Even if an excessive force is added to fuel filter body 1 in a loosing direction 10, fuel filter body 1 is prevented from moving. Further even if fastening force is added to connect fuel route pipes, fuel filter body 1 is prevented from rotating in rotational direction 11. Further, when excessive force is added in loosing direction 10 and rotational direction 11, bracket 5 is required to prevent from deforming and destructing. Therefore, the reinforcing means, ribs 5d to 5m are disposed. The above resin bracket 5 accepts and holds fuel filter body 1 by the use of a heat expanding difference of the resin. Ring portion 5a of resin bracket 5 before assembled is formed smaller than fuel filter body 1 in a diameter. When assembling, ring portion 5a is preheated, and fuel filter body 1 is press-fitted therein when ring portion 5a is in a soft condition. At this time, body side positioning portion 4 provided to fuel filter body 1 is fitted with bracket side positioning portion 5n provided to bracket 5. As a result, fuel filter body 1 fits to bracket 5 by contraction of the resin material. In order to design fitting area between body side positioning portion 4 and bracket side positioning portion 5n larger, a long semi-spherical shape shown in Fig. 5 (4 and 5n), a polygon shape shown in Fig. 6 (4 and 5n) and the like are acceptable to prevent fuel filter body from loosing and rotating. As shown in Figs. 7 or 8 (4 and 5n), it is acceptable that concave portion 4 in the fuel filter body side is fitted to convex portion 5n in the bracket side. As modification convex portion 4 in the fuel filter body side may be fitted to concave portion 5n in the bracket side as shown in Fig. 9. Further, as shown in Figs. 10 and 11, it is acceptable to control only the movement of fuel filter in the rotational direction by providing convex portion 4 in the fuel filter body side extending along the longitudinal direction of fuel filter body 1 and concave portion 5n in the bracket side extending along the longitudinal direction of fuel filter body 1 to fit convex portion 4. Ultrasonics means and press-fitting in a normal temperature are acceptable ways in which to press-fit fuel filter body 1 to bracket 5. According to the above embodiment, the present invention provides a fixing apparatus for a fuel filter and is lightweight, has a low price, and superior corrosion resistance. In Fig. 12 a partially front view of a fuel filter and a fixing apparatus having modified positioning portions is shown. A manufacturing process is explained in Fig. 13-15. Fuel filter 1 is prepared. Fuel filter 1 has body side positioning portion 4 on a metallic casing thereof. A resin casing is also available. Resin bracket 5 is also prepared. In this embodiment, bracket 5 is integrally made of resin. Bracket side positioning portion 5n is also formed. As modification, it may design that only ring portion 5a is made of resin material softening and expanding when heated. As shown in Fig. 13, cylindrical electric heater 13 is inserted into ring portion 5a of bracket 5. Heated ring portion 5a is softened and expanded by energized heater 13. Heating temperature by heater 13 is about 100°C -150°C which is higher than ordinary usage temperature. Instead of heating only ring portion 5a by heater 13, it may heat whole bracket 5 in constant temperature tank. Fuel filter 1 is disposed on receiving jig 34 as shown in Fig. 14. Bracket 5 is disposed on filter 1 to fit body side positioning portion 4 and bracket side positioning portion 5n accurately. Press-fit jig 32 partially shown in Figs. 14 and 15 is lowered downwardly to press-fit ring portion 5a of bracket 5 into filter 1. Press-fit jig 32 is stopped at condition shown in Fig 15. Consequently fuel filter 1 is accommodated in ring portion 5a. In the inserting process, it is important that ring portion 5a is maintained at a high temperature condition and also in a softened and expanded condition. After this inserting process, ring portion 5a is cooled and then hardened and contracted. Fuel filter 1 is securely fastened and fixed in ring portion 5a. After that, untivibration grommet (not shown) is installed into fixed bolt holes 51 and 52 formed at both ends of fixing portion of bracket 5. Bolts (not shown) is inserted into the grommet and fastened to an automotive body and/or parts fixed on an automotive body. Then pipes from a fuel tank and to an engine are connected to fuel filter. Further other modifications are considered. At least ring portion 5a of bracket 5 may be made of material contracted by heat. In this case, filter 1 is inserted or press-fitted into ring portion 5a firstly. Ring portion 5a is heated and contracted secondly. The fixing apparatus for fixing a fuel filter 1 in the present invention comprises a ring portion 5a for fixing fuel filter body 1 securely by utilizing contraction force of resin. The fixing apparatus is made of resin softened by heat. The resin fixing apparatus has ring portion 5a for accommodating and fixing a fuel filter. The inside shape of the ring portion 5a is formed similar and somewhat smaller than the outer cylindrical shape of the fuel filter body 1. When the ring portion 5a is heated and the resin become flexible, the fuel filter is allowed to be press fitted into the ring portion 5a.

Claims: A fixing apparatus (5) for fixing a fuel filter body (1) comprising: fastening means having a ring portion (5a) made of heat-softening resin for fixing said filter body (1), wherein said ring portion (5a) having an inside shape formed similar and smaller than the outer shape of said filter body (1) in order to press-fit with said filter body (1), said ring portion (5a) having a positioning portion (5n) to fit with a positioning portion (4) of the filter body (1); and fixing portions (5b, 5c) integrally formed with said fastening means for supporting said fastening means and fixing said fastening means and said filter body (1) directly to an automobile. A fixing apparatus for fixing a fuel filter body (1) according to claim 1, wherein said ring portion (5a) comprises a concave portion (5n) and convex portion (5n) to fit to a convex portion (4) and concave portion (4) of said filter body (1), respectively. A fixing apparatus for fixing a fuel filter body (1) according to claim 2, wherein said concave portion (5n) of said ring portion (5a) is a hole. A fixing apparatus for fixing a fuel filter body (1) according to claim 1 to 3, further comprising at least one rib (5f, 5g) extending to a direction perpendicular to said longitudinal direction of said filter body (1) between said ring portion (5a) and said fixing portions (5b, 5c). A fixing apparatus for fixing a fuel filter body (1) according to claim 4, further comprising at least one rib (5h, 5i, 5j, 5k, 5l, 5m) extending in a right angle to said at least one rip (5f, 5g) which extends to a direction perpendicular to said longitudinal direction of said filter body (1) between said ring portion (5a) and said fixing portions (5b, 5c). A fuel filter arrangement for filtering fuel supplied to an internal combustion engine comprising: a fixing apparatus according to any one of claims 1 to 5. A method for manufacturing a fuel filter arrangement for filtering fuel supplied to an internal combustion engine comprising the following steps: manufacturing a fuel filter having a cylindrical outer shape and having an outlet and inlet at both ends thereof; manufacturing a fixing apparatus having a ring portion (5a) made of resin for accommodating and fixing said filter and having fixing portions (5b, 5c) integrally formed with said ring portion (5a) for supporting said ring portion (5a); accommodating said filter inside of said ring portion (5a); and fastening sad filter by contracting said ring portion (5a). A method for manufacturing a fuel filter arrangement according to claim 7, wherein said ring portion (5a) is made of resin softened by heat and has an inside of said ring portion (5a) formed similar and somewhat smaller than the outer shape of said filter, said accommodating step includes accommodating said filter when said resin is softened by heating said ring portion (5a), said fastening step includes lowering a temperature of said ring portion (5a). A method for manufacturing a fuel filter arrangement according to claim 7, wherein said fuel filter manufacturing step includes forming one of said concave and convex portions (4) on a part of said cylindrical outer shape of said filter, said fixing apparatus manufacturing step includes forming one of said concave and convex portions (5n) on a part of said ring portion (5a), said accommodating step includes fitting one of said concave and convex portions (4) of said filter to one of said convex and concave portions (5n) of said ring portion (5a), respectively. A method for manufacturing a fuel filter arrangement according to claim 7, wherein said fixing apparatus manufacturing step includes forming said ring portion (5a) and said fixing portions (5b, 5c) integrally with the same resin.

Inventors: IZUTANI KOUJI, MATSUMOTO NORIYA, OKABE KENJI, OOYA YOSHIHIKO, IZUTANI, KOUJI, MATSUMOTO, NORIYA, OKABE, KENJI, OOYA, YOSHIHIKO, IZUTANI, KOUJI, C/O NIPPONDENSO CO., LTD., MATSUMOTO, NORIYA, C/O NIPPONDENSO CO., LTD., OKABE, KENJI, C/O NIPPONDENSO CO., LTD., OOYA, YOSHIHIKO, C/O NIPPONDENSO CO., LTD.
Applicants: DENSO CORP, DENSO CORPORATION
Application year: 1994
Main classification: B01D35
IPC codes: B01D35, F02M37