MULTILAYER BARRIER FILM

Abstract: An oxygen and moisture impermeable multilayer barrier film (10) is provided including a barrier layer (12) comprising a homopolymer of vinylidene chloride or a copolymer of vinylidene chloride and vinyl chloride or methyl methacrylate. The barrier layer is coextruded with or laminated to at least one heat sealable skin layer (14) comprising a thermoplastic polyurethane, a substantially linear copolymer of ethylene and an alpha -olefin, or a homogeneously-branched linear olefin resin to form the barrier film. The multilayer film may be used for reusable ostomy bags (24), for systems for the transdermal delivery of drugs, and for heat sealable bags used in packaging.

Description: MULTILAYER BARRIER FILM The present invention relates to an oxygen and moisture impermeaoie multilayer barrier film, and to articles produced therefrom including ostomy bags, laminates for transdermal delivery of drugs, and heat sealable bags. Plastic film laminates having oxygen and moisture vapor barrier oroperties are desirable for current packaging requirements, as well as for use in medical applications such as the fabrication of ostomy bags or transdermal drug delivery systems. Such films have been provided through the use of multi-ply film laminates where at least one of the plies is oxygen and moisture vapor impermeable Typically, the films comprise chlorinated polyethylene films or plasticized poiyvmyl chloride films, poiyvinylidene chloride copolymer films, or multilayered structures such as ethylene vinyl acetate-poiyvinylidene chioπde/ethylene vinyl acetate combination films. Several other methods for producing barrier films have been proposed. For example, Manne et al, U.S. Patent 3,753,828 describes a method of preparing oxygen impermeable film packaging materials using an adhesive-containing Saran resin which is applied to one ply of a two-ply laminate and then cured. However, the process requires the addition of an adhesive and involves curing steps which equιre the use of a printing press or laminator Lustig et al, U.S. Patent 4,348,437 relate to a coextruded multilayer food packaging film comprising a first layer of an ethylene vinyl acetate copolymer, a second layer comprising a poiyvinylidene chloride copolymer or an ethylene vinyl alcohol copolymer, and a third layer comprising a blend of a polyurethane polymer and an ethylene vinyl acetate copolymer. However, the film does not provide other αesirabie physical properties such as softness and low noise characteristics which are required for ostomy applications Accordingly, the need still exists for multilayer barrier films which may be produced by simple and inexpensive conventional processes and for films which are impermeable to moisture and oxygen, provide odor barrier, softness, and low noise properties, and which have a heat sealable surface for forming bags or the like. The present invention meets that need by providing an oxygen and moisture impermeable multilayer barrier film which may be produced by coextrusion or lamination techniques. The film provides excellent adhesion between layers, odor barrier and softness characteri sties, and provides a heat sealable surface for the fabrication of bags. According to one aspect of the present invention, an oxygen and moisture impermeable multilayer barrier film having a heat seal strength of at least 1.0 lb/inch of film width, and preferaoly greater than 1.5 lb/inch of film width, is provided. By " oxygen impermeable" , it is meant that the film has an oxygen transmission rate of eαual to or less than 90 cc/m2/dayatm. By " moisture impermeable" , it is meant that the film has a water vapor transmission rate of equal to or less than 5 gm/m 2 /day. in one embodiment, the film comprises a barrier layer with at least one heat sealable skin layer thereon. The barrier layer comprises, for example, any suitable barrier layer material which wi ii provide the desired oxygen and moisture impermeability while being compatible with the heat sealable skin layer or layers. A preferred barrier material is a copolymer of vinylidene chloride with vinyl chloride or methyl methacrylate. Where the barrier layer includes a copolymer of vinyiidene chloride with vinyl chloride or methyl methacrylate, the barrier layer may also optionally include from 0 to 6 percent by weight of a copolymer of ethylene and vinyl acetate, and more preferably from 4-6 percent as a processing aid. In one embodiment of the invention, the barrier layer is coextruded with at least one heat sealable skin layer. To provide the desired softness characteristics, the heat sealable skin layer preferably has a 2 percent secant modulus of less than 15,000 psi in both the machine ( D) and transverse (TD) directions. The heat sealable skin layer preferably comprises either a thermoplastic poiyurethane, a substantially linear copolymer of ethylene and an α-olefin having a density in the range of from 0.87-0.92, or a homogeneously-branched linear polyolefin resin. To aid in processing of the film, the ski * " ayer or layers may contain from O to 10 percent by weight of a copolymer of ethylene and v: - acetate, and more preferably, from 0.5-5 percent of the copolymer as a processing aid. In aαα.uon, the skin layer may optionally contain from 0.5 to 6 percent by weight of a slip additi e/antiblocking agent package. Where the skin layer is a substantially linear copolymer of ethylene and an α-olefin, it may be desirable to coextrude an adhesive tie layer of a copolymer of ethylene and vinyl acetate between the skin and barrier layers to improve adhesion of those layers. In a preferred embodiment of the invention, the barrier layer is coextruded between two heat sealable skin layers, where the skin layers comprise 70 percent by volume (thickness) of the film and the barrier layer comprises 30 percent by volume (thickness) of the film. This construction may be used to form reusable ostomy bags or pouches. The barrier and skin layer or layers may also be formed separately and then laminated together using suitable adhesive polymers, liquid adhesives, or hot melt adhesives. The multilayer barrier films of the present invention exhibit a noise of less than 85 dB when subjected to flexing through a 65° angle at 0.45 Hz, preferably exhibit a noise of less than 83 dB when subjected to flexing through a 65° angle at 0.45 Hz, and most preferably exhibit a noise of less than 81 dB when subjected to flexing through a 65° angle at 0.45 Hz. In another embodiment of the invention, additional layers may be added to the barrier film to form a system for transdermal delivery of drugs. The system preferably comprises a backing layer of the barrier film which functions as a barrier to the drug system. An adhesive containing an active drug is reterably adhered to one surτace of the film Adjacent the adhesive is a controlled release membrane which is adapted to contact a patient s skin and to controllably release the drug. In another form of this embodiment, the backing layer may form a reservoir for containing the active drug with the controlled release memorane covering the ODening of the reservoir to control the diffusion of the drug into a patient's skin. A peripheral or overall adhesi e may be used to adhere the transdermal deli ery system to a patient's skin Preferably, a release liner oven les the adhesive and membrane to protect the construction prior to use Accordingly, it is a feature of the present invention to provide an oxygen and moisture impermeaole multilayer barrier film which may be produced using coextrusion or lamination processes. Further features of the invention include odor barrier, softness, and low noise properties. Additionally, a heat sealable surface for use in forming bags and pouches is provided. These, and other features and advantages of the present invention will become apparent from the following detailed description, the accompanying drawings, and the appended claims. Fig. 1 is a schematic cross-section of one embodiment of the multilayer barrier film of the present invention; Fig 2 is a schematic cross-section of another embodiment of the multilayer barrier film of the present invention; Fig. 3 is a schematic cross-section of one e^ - diment of a transdermal drug delivery system in accordance with the present invention. Fig. 4 is a schematic cross-section of another embodiment of a transdermal drug delivery system in accordance with the present invention; and Fig. 5 is a front elevational view of an ostomy bag or pouch formed from the multilayer barrier film of Figs. 1 or 2 of the present invention. In one embodiment, the multilayer barrier film of the present invention may be produced using standard extrusion techniques such as feedblock coextrusion, multi-manifold die coextrusion, or combinations of the two The volume (thickness) of each individual layer may be controlled as it is extruded. Thus, the overall thickness of the multilayer structure may be controlled. Alternatively, the individual layers may be formed separately and laminated together using suitable adhesive bonding layers. The polymers in the films are not intentionally stretched or oriented other than as a natural consequence of their manufacture to preserve their low noise characteristics. For example, films produced by a pi own process will inherently have some orientation in both the machine (MD) and transverse (TD) directions, while cast films will remain unoπented in the transverse direction. Generally, the less orientation which is introduced into the films, the less noisy they will be. The multilayer oarπer films of the present invention exhibit a noise of less than 85 dB wnen subjected to flexing througn a 65° angle at 0 45 Hz. preferably exhibit a noise of less than 83 dB when subjected to flexrng through a 65° angle at 0.45 Hz, and most preferably exhibit a noise of less than 81 dB wnen subjected to flexing through a 65° angle at 0.45 Hz Additionally, to provide the desireo softness characteristics, the heat sealable skin layer preferaDly has a 2 percent secant modulus of less than 15,000 psi in both the machine (MD) and transverse (TD) directions. 2 percent secant modulus is a measure of the stiffness or softness of a film. We have found that the lower the value for 2 percent secant modulus for the heat sealable skin layer, the softer the resulting film will be. Generally, it is desirable for the 2 percent secant modulus of the film to be as low as possible and yet still remain processable by conventional equipment. For the overall multilayer film, it is preferable that the 2 percent secant modulus be 30,000 psi or below. The resulting multilayer films possess low oxygen and vapor transmission rates, as well as having the odor barrier, softness, and low noise properties needed for ostomy applications. Referring now to Fig. 1 , an oxygen and moisture impermeable multilayer barrier film 10 is illustrated. The film 10 includes a barrier layer 12 which may be of a copolymer of vinyl chloride (15-20 percent by weight) and vinylidene chioride (80-85 percent by weight) or a copolymer of vinylidene chloride (93-94 percent by and methyl methacrylate (6-7 percent by weight). Examples of suitable barrier mater * 3 * nciude Saran 3 469 and Saran* MA, commercially available from The Dow Chemical Company Where a Saran - barrier layer material is used, the barrier layer may also include from 0 to 6 percent by weight of a copolymer of ethylene and vi nyl acetate, and more preferably from 4-6 percent by weight of the copolymer as a processing aid. A suitable class of etrylene/vinyl acetate copolymer compositions are those copolymers sold commercially as Elvax* resins by E.I. du Pont de Nemours & Co., Inc. As shown, the barrier layer is preferably coextruded with or laminated between two heat sealable skin layers 14 comprising either a thermoplastic polyurethane, a substantially linear copolymer of ethylene and an α-olefin having a density in the range of from 0.87-0.92 gm/cc, or a homogeneously-branched linear polyoiefin resin. Suitable thermoplastic polyurethanes include those based on the reaction of a polyisocyanate (aromatic or aliphatic) with polyester, polyether, or polycaprolactone polyols. Chain extenders such as diois and diamines may also be used in the reaction. Such thermoplastic polyurethanes are commercially available from the B.F. Goodrich Co. under the trademark Estane *5 and from The Dow Chemical Company under the trademark Pellathane*. A preferred thermoplastic polyurethane composition is Pellathane' 2355-95AE. To aid in processing of the thermoplastic polyurethane skin layers, the bkin layers may contain from O to 10 percent by weight of a copolymer of ethylene and vinyl acetate, and more preferably, from 0.5-5 percent by weignt In addition, the skin layers may contain from 0 5-6 percent by weignt of a siip additive and/or antiblocking agent sucn as Akzo 16LB 15, commercially available from Akzo Chemicals Inc. The thermoplastic Dolyuretnane skin layers used in the present invention typically will provide a heat seal strength in the range of from 7 to 9 lb/inch of film width (measured in accordance with ASTM D 903) A suitable substantially linear copolymer resin of ethylene and an α-oiefin is taught in commonly-assigned published PCT application PCT/US92/08812, published April 27, 1993, the disclosure of which is hereby incorporated by reference. These coDoiymer resins are commercially available from The Dow Chemical Company as polymer resins made using Insite™ constrained geometry catalyst technology (CGCT) The constrained geometry catalysts are described in commonly-assigned copending U.S. application Serial Nos. 545,403, filed July 3, 1990; 758,654, filed September 12, 1991 ; 758,660, filed September 12, 1991 ; and 720,041 , filed June 24, 1991. The catalysts may be generally characterized as comprising a metal coordination complex of a metal of Groups 3-10 or the Lanthanide series of the Periodic Table of Elements and a delocalized α-bonded moiety substituted with a constram-inducing moiety. Such substantially linear copolymers have the strength and toughness of linear low density polyethylene (LLDPE) but with processability si ilar to highly branched low density polyethylene (LDPE). Thus, the polymers have processing irdices (Pi's) less than or equal to 70 percent of those of a comparable linear olefin polymer arc a critical shear rate at onset of surface melt fracture of at least 50 percent greater than :- = critical shear rate at onset of surface melt fracture of a traditional linear olefin polymer at the same l 2 and M w /M η , where l 2 is the melt index measured according to ASTM D-1238, Condition 190°G2.16 kg (formerly known as "Condition E"), M w is the weight average moleoJar weight, and M n is the number average molecular weight of the polymer. The substantially linear copolymers will have from 0.01 to 3 long chain branches 1000 carbon atoms along tne polymer backbone, where long chains are defined as a chain length of at least 6 carbon atoms. The substantially linear copolymers also have homogeneous branching distributions. Copolymers having homogeneous branching distributions are those in which the comonomer is randomly distributed within a given molecule and wherein all the copolymer molecules have the same ethylene/comonomer ratio, as described in U.S. Patent No. 3,645,992, to Elston, the disclosure of which is incorporated herein by reference. Moreover, these substantially linear copolymers have desirable quietness for use in ostomy applications. Such substantially linear ethyiene/α-olefin copolymers typically will provide a heat seal strength in the range of from 2 to 3 lb/inch of film width (ASTM D 903). Thus, these substantially linear copolymers are preferred for use in the present invention because they possess a unique combination of processability, quietness, and heat seal strength. A suitable homogeneously-branched linear polyolefin resin is commercially available from Exxon Corporation under the trademark Exact* or from Mitsui Chemical Co. under the trademark Tafme-" 1 These resins also provide good heat seal strength and have desirable quietness oroDerties. The barrier film 10 may be used to form a reusaDle ostomy bag or pouch oy folding the film and heat sealing either the thermoplastic polyurethane, substantially linear ethylene/α-olefin copolymer, or homogeneously-branched linear polyolefin resin skin layers to each other. Preferably, the bag will have an oxygen permeabi lity of less than 90 cc/m 2 /dayatm (1.8 cc/100 ιn 2 /dayatm). The Darner film 10 may have a total thickness of between 35 and 100 micrometers, with the barrier layer 12 making up from 10 to 30 percent of the total thickness of the film. The skin layers (and adhesive layers, if needed) wiil typically make up 70 to 90 percent of the total thickness of the film. The multilayer barrier films of the present invention may also be formed by lamination techniques using suitable adhesives. For example, the barrier and skin layer or layers may be formed separately and then laminated together using adhesive polymers, liquid adhesives, or hot melt adhesives. Suitable adhesive polymers to bond the barrier and skin layers include, but are not limited to, ethylenically unsaturated coσolymers of vinyl acetate, ethyl acrylate, ethyl methacrylate, methyl acrylic acid, acrylic acid, and carbon monoxide. Other examples include ionomers of ethylene and methyl acrylic acid or acrylic acid and grafted anhydride copolymers. Suitable liquid or hot melt adhesives include, but are not limited to, adhesives based on urethanes, copolyesters, and copoly e r s of amide acrylates. Fig. 2 schematically illustrates a five-layer c -en and moisture impermeable barrier film 10. The film 10 includes a barrier layer 12 of a suitable barrier material as discussed above. The barrier layer is preferably coextruded with two outer heat sealable skin layers 14 with adhesive layers 13 sandwiched therebetween. The heat sealable skin layers in this five layer embodiment may comprise the substantially linear coDolymer of ethylene and an α-olefin of published PCT application No. PCT/US92/08812 or homogeneously branched linear polyolefin resins such as the Exact* and Tafmer* resins. Suitable adhesives for layers 13 include copolymers of ethylene and vinyl acetate which improve the adherence of the barrier and skin layers to each other. Fig. 3 illustrates another embodiment of the invention in which additional layers are included with the barrier film to form a system 16 for transdermal delivery of drugs. In its simplest form, the barrier layer 12 and skin layers 14 of the film serve as a backing film that is a barrier to the drug system. The barrier film further includes an adhesive layer 18 containing an active drug blended in a matrix therein adhered to one surface of the film. The adhesive which is selected shouid be compatible with the active drug and permeable to the drug. There are many active drugs which can be administered to a patient in this manner including, for example, estrogen, nitroglycerin, nicotine, and scopolamme. In theory, almost any drug may be administered in this manner. A controlled release memorane 20 adapted to contact a patient s skin and to controllablv release the drug overlies adhesive layer 18 An additional adhesive layer 22 which may be applied Deπpherally or over the entire surface of memorane 20, may also be present to secure the transdermal delivery system 16 to a patient s skin The adhesives used in the practice of this emoodiment of the invention should be medical grade adhesives such as si cone, acrylic, or vinyl acetate adhesives Generally, in this embodiment, the system 16 will be sealed in a package or secured to a second barrier film which is removed prior to use Fig 4 illustrates an alternative form of a transdermal drug delivery system 16 in accordance with the present invention Barrier layer 12 and skin layer 14 form a barrier film which is formed into a reservoir to contain active drug 17 thereιn The opening to the reservoir is covered by a controlled release membrane 20 An adhesive 18, which may either be peripherally applied or applied over the entire area of membrane 20, acts to secure system 16 to a patient's skin Again, the adhesive which is selected should be compatible with the active drug and permeable to the drug Preferably, a release liner 23 or the like covers and protects the adhesive 18 and membrane 20 prior to use Fig 5 illustrates a typical reusable ostomy Dag 24 including an opening 26 formed from the multilayer barrier films of either Figs 1 or 2 The bag may be formed by folding and heat sealing the edges of multilayer film 10 The film is preτerably folded and sealed such that one heat sealable skin layer provides the inner surface of +^e bag or pouch 24 The barrier film of the present invention provides softness and quietness -=- ** ures which are desirable for ostomy applications, as well as moisture resistance and oαo r and oxygen barrier properties As will be appreciated by those skilled in the art, the barrier fnms of the present invention may also find use in other packaging applications where moisture and oxygen barrier properties are required In orderthatthe invention may be more readily understood, reference is made to the following examples, which are intended to be illustrative of the invention, but are not intended to be limiting in scope Example 1 A five-layer barrier film was produced in accordance with the present invention and included a core barrier layer, two outer skin layers, and two intermediate tie layers joining the core and outer skin layers together The layers were coextruded using conventional techniques The core Darner layer was Saran ® 469, commercially available from The Dow Chemical Company and included 4 percent by weight of a processing aid (Elvax s 3180 resιn available from E I du Pont de Nemours & Co., Inc ) The two outer skin layers comprised a thermoplastic polyurethane (Pellathane ® 2355-95AE, available from The Dow Chemical Company) which included 5 percent by weight of a slip additive (Akzo 16LB15, commercially available from Akzo Chemicals >nc ) The two intermediate tie layers were also a thermoplastic polyurethane (Pellathane* 2355-95AE) The resulting multilayer barrier fiim had a thickness of approximately 2.0 mi is and an ultimate tensile strength (ASTM D-882) of 12,330 (MD) and 7,492 (TD) psi, respectively. The film had an oxygen transmission rate (ASTM D-3985) of 0.39 cc/100 in-Vdayatm and a water vapor transmission rate (Permatran W) of 0.181 gm/100 in 2 /day. The film also had a 2 percent secant modulus (ASTM method D-882 using an Instron tensile tester) of 18,450 psi (MD) and 21 , 180 psi (TD). Example 2 Three different five-layer barrier films were produced in accordance with the present invention, and each film included a core barrier layer, two outer skin Iayers, and two intermediate tie Iayers joining the core and outer skin Iayers together. The Iayers were coextruded using conventional techniques. The core barrier layer in each instance was Saran* 469, commercially available from The Dow Chemical Company and included 4 percent by weight of a processing aid (Elvax* 3180 resin (28 percent vinyl acetate, 25 melt index) available from E.l. du Pont de Nemours & Co., Inc.). The two outer skin iayers comprised the polyolefin resins reported in Table 1 below. The two intermediate tie iayers were copolymers of ethylene and vinyl acetate available from Exxon Corp. under the designation Exxon LD 740.16 (23 percent vinyl acetate, 5 melt index). The resulting multilayer barrier films had nominal thicknesses of approximately 3.0 mils, with the core layer and tie Iayers making up apor * - * ately 10 percent of the film thickness and the outer skin Iayers making up approxima-.€ 90 percent. The films also had a 2 percent secant modulus (ASTM method D-882 using an Instron tensile tester) as reported below. These films were tested for quietness by formi g a 4"x4" piece of the film into a cylinder and flexing the film through an angle of 65° at a frequency of 0.45 Hz and measuring the sound level in decibels (dB). Data are reported in Table 1 below. The noise levels show the improved quietness for the substantially linear α-olefin polymers (Samples 2 and 3) of the present invention versus conventional low density polyethylene (Sample 1 ). Example 3 Three samples of four-layer barrier films were produced in accordance with the present invention, and each film included a core barrier layer, a tie layer and a seal layer, and an outer skin layer. The Iayers were coextruded using conventional techniques. The core barrier layer in each instance was Saran* 469, commercially available from The Dow Chemical Company and included 4 percent by weight of a processing aid (Elvax ® 3180 resin (28 percent vinyl acetate, 25 meltindex) available from E.l. du Pont de Nemours & Co., Inc.). The outer skin layer comprised the polyolefin resins reported in Table 2 below. The intermediate tie layer and seal layer were copolymers of ethylene and vinyl acetate available from Exxon Corp. under the designation Exxon LD 740.16 (23 percent vinyi acetate, 5 melt index). The resulting multilayer barrier films had nominal thicknesses of approximately 4.0 mils, with the core layer and tie layer making up TABLE 1 2% secant Modulus Sample Noise Polymer Resin # (psi) (dB) ( M ps D i') TD 1 Low density polyethylene 89 23,000 23,000 (0.9245 g /cc, 1.9 MI) 2 Blend of 50% CGCT substantially 81 9,500 11,000 linear ethylene/α-olefin copolymer (0.909 g/cc, 3.2 MI)/50% CGCT substantially linear ethylene/ ' α- olefm copolymer (0.870 g/cc, 1.0 MI) 3 Blend of 25% CGCT substantially 81 8,600 9,000 linear ethylene/α-olefin copolymer (0.909 g/cc, 3.2 MI)/75% CGCT substantially linear ethylene/ α- olefin copolymer (0.870 g/cc, 1.0 MI) approximately 10 percent of the film thickness. The seai layer represented approximately 20 percent of the film thickness, while the outer skin layer made up the remainder of the structure. These films were tested for quietness by for- *- - -g a 4"x4" piece of the film into a cylinder and flexing the film through an angle of 65° ax a - uency of 0.45 Hz and measuring the sound level in decibels (dB). Data are reported in Table 2 below. The noise levels show the improved quietness for the substantially linear α-olefin polymers (Sample 2) of the present invention versus conventional low density polyethylene (Sample 1). Comparable noise levels are shown in comparison to a commercial film with a cn.cr:πated polyethylene resin (Sample 3). TABLE 2 2% secant Modulus Sample Noise Polymer Resin # (psi) (dB) MD TD (psi) 1 Low density poiyethylene 86 27,000 28.000 (0.925 gm/cc, 1.9 MI) 2 Blend of 50% CGCT substantially 31 17,000 17.000 linear ethylene/α-olefϊn copolymer (0.909 g/cc, 3.2 MI)/50% CGCT substantially linear ethylene/ α- oiefϊn copolymer (0.870 g/cc, 1.0 MI) 3 Chlorinated polyethylene 80 17,000 17,000 Example 4 To demonstrate the quietness of the skin Iayers used in the multilayer barrier films of the present invention, a number of monolayer films were prepared using a cast film process. Monolayer films of a thermoplastic polyurethane and a substantially iinear ethylene/α-olefin copolymer of the present invention were cast and tested for comparison purposes against prior art chlorinated polyethylene and he - :geneously-branched polyethylene films. The monolayer films were tested for quietness by forming a 4" x4" piece of the film having a 2.0 mil thickness into a cylinder and flexing the film through an angle of 65° at a frequency of 0.45 Hz and measuring the sound level in oe:.2eis (dB). Data are reported in Table 3 below. The data show that the films using the thermoplastic polyurethane (Samples 6 and 7) and constrained geometry catalyst technology (CGCT) Iinear ethylene/α-olefin copolymers (Samples 3-5) of the present invention were at least comparable in quietness to chlorinated polyethylene (Sample 8) and better than other conventional low density polyethylene films (Samples 1 and 2) in commercial use. The films also had a 2 percent secant modulus (ASTM method D-882 using an Instron tensile tester) as reported below. TABLE 3 2% secant Modulus Sample Noise Polymer Resin # (psi) (dB) MD TD (psi) 1 Ultra low density polyethylene 86 16.000 16,500 (Dow Attane 3 4202, 0.912 g/cc, 3.2 MI) 2 Linear low density polyethylene 85 18,000 18,500 (Dow Dowlex- 5 2047, 0.917 g cc, 2.3 MI) 3 CGCT substantially linear ethylene/ 79.5 11.500 11,500 α-olefin copolymer (0.9096 g/cc, 4.7 MI) 4 CGCT substantially linear ethylene/ 83.5 8.500 8,000 α-olefin copolymer (0.9015 g/cc, 4.5 MI) 5 CGCT substantially linear ethylene/ 80.5 6,500 6,500 α-olefϊn copolymer (0. 8966 g/cc, 1.9 MI) 6 Thermoplastic polyurethane (Dow 81.5 7.: oo 7,000 Pellathane* 2355-95AE) 7 Thermoplastic polyurethane (Dow 79.5 .00 5,000 Pellathane ® 2363-90AE) 8 Chlorinated polyethylene 79.5 4.000 4,000 While certain representative embodiments and details have been shown for purposes of illustrating the invention, it will be apparent to those skilled in the art that various changes in the methods and apparatus disclosed herein may be made without departing from the scope of the invention, which is defined in the appended claims.

Claims: CLAIMS I An oxygen ana moisture impermeable multilaye ** barrier film naving a heat seal strength of at least 1 0 lb/inch width of said film, said film comprising a barrier layer and at least one heat sealable sκιn layer, said skin layer comprising a thermoDlastic polymer having a 2 percent secant modulus of less than 15,000 psi in both the machine and transverse directions, said barrier film exhibiting a noise of less than 85 dB when subjected to flexing tnrougn a 65° angle at 0 45 Hz 2 The multilayer oarner film of claim 1 wherein said skin layer comDrises either a thermoplastic polyurethane, a substantially Iinear copolymer of ethylene and an α- olefin resin having a density in the range of from 0 87-0 92 gm/cc and from 0 01 to 3 long chain branches/1000 carbon atoms along the polymer backbone, or a homogeneously-branched Iinear olefin resin 3 The multilayer barπer film of claim 1 wherein said heat sealable skin layer comprises a thermoplastic polyurethane, and said skin layer contains from O to 10 percent by weight of a coDolymer of ethylene and vinyl acetate 4 The multilayer barrier film of claim 1 wherein said barrier layer is selected from the group consisting of a homcoolymer of vinylidene chloride, a copolymer of vinylidene chloride with vinyl chloride or methyl methacrylate 5 The multilayer barrier film of claim 1 wh=-eιn said film has an oxygen transmission rate of less than 90 cc/m 2 /dayatm 6 The multilayer barrier film of claim 1 ne-jin said barrier layer is positioned between two heat sealable skin Iayers 7 The multilayer barrier film of claim 6 whe eιn said skin Iayers comprise 70 percent by weight of said film and said moisture barrier laver comprises 30 percent by weight 8 The multilayer barrier film of claim 1 wherein said skin Iayers contain from 0 5-5 percent by weight of a slip additive/anti blocking agent σackage 9 The multilayer barrier film of claim 3 wherein said skin Iayers contain from 1-10 percent by weight of a copolymer of ethylene and vinyl acetate 10 The multilayer barrier film of claim 1 wherein said skin layer is a substantially Iinear copolymer of ethylene and an α-olefin having a density in the range of from 0 87-0 92 gm/cc, from 0 01 to 3 long chain branches/1000 carbon atoms along the polymer backbone I I The multilayer barrier film of claim 10 including an intermediate tie layer of a copolymer of ethylene and vinyl acetate between said barrier layer and said skin layer 12. The multilayer barrier film of claim 1 w erem said barrier layer comprises a homopolymer of vinylidene chloride or a cooolymer of vinylidene cnlonde with vinyl chloride or methyl methacrylate, and from 1-6 percent of a copolymer of ethylene ana vinyl acetate. 13. The multilayer barrier fi lm of claim 1 wherein said barrier fiim further includes: a) an adhesive containing an active drug aαhereα to one surface of said barrier film; and b) a controlled release membrane adjacent said adhesive and adapted to controllably release said drug to a patient's skin. 14. The multilayer barrier fiim of claim 13 further including an adhesive adhered to a least a portion of said controlled release membrane and a release liner overlying said adhesive and release membrane to form a system for transdermal delivery of drugs. 15. The multilayer barrier fiim of claim 13 wherein said at least one skin layer is heat sealed along its edges to form a bag or pouch.

Inventors: ALLEN SCOTT I, FERGUSON MICHAEL, TUNG HARVEY, ALLEN, SCOTT, I., FERGUSON, MICHAEL, TUNG, HARVEY
Applicants: DOW CHEMICAL CO, THE DOW CHEMICAL COMPANY
Application year: 1994
Main classification: B32B27
IPC codes: A61F5, B32B27, B65D65, B65D81