Controlled release pharmaceutical tablet having lenticular form

Abstract: Controlled release pharmaceutical tablet having a lenticular form consisting of three layers of which the central one or core (a) contains the active principle and the two outer layers or barriers (b) and (c) comprise gellable and/or erodible polymeric material, said barrier layers being equal or different among themselves for composition and/or thickness, while the central layer has a limited external annular surface exposed to the dissolution medium, through which the active principle is released.

Description: FIELD OF THE INVENTION The present invention concerns a controlled release tablet, having a lenticular form, consisting of three concentric overposed layers, of which the central one or core (a) contains the active principle and the remaining two outer layers (b) and (c) equal or different among themselves for composition and thickness contain erodible polymeric materials. The new pharmaceutical form has only a limited part of the lateral surface of the core containing the active principle in direct contact with the dissolution medium. PRIOR ART In the recent years the controlled release pharmaceutical forms and in general the so called therapeutic systems able to release an active substance vehiculated into them for a prolonged period of time and if possible preprogrammable by suitable tests in vitro, have assumed more and more importance. To reach the controlled release objective, all the systems used in the different application fields need the vehiculation of an high quantity of active substance which, when the system works correctly is gradually released from the system carrying on its activity for a prolonged period of time. Controlled release compositions are used in agriculture (for insecticides, insect-repellents, slug-killers, fertilizers), in the cosmetic industry (environment and person deodorants, moisturizings) as well as in the pharmaceutical industry. However, in the pharmaceutical field the need to have "systems" able to release the active substance, for a prolonged period of time, at a suitable velocity for determining and maintaining high and effective plasmatic levels, is more marked. As signed above, for all the applications fields, but particularly for the pharmaceutical one, the controlled release systems of the active substance need the vehiculation of active substance quantities as higher as longer is the expected period of effectiveness, in other words as longer the active principle release must result to assure effective therapeutic levels. The embodiments carryed out and commercialized until today, for obtaining a prolonged therapeutic covering, or the maintenance of therapeutically effective plasmatic levels of the substance, are numerous. Examples of such embodiments are the so called "reservoir" systems, the osmotic pumps ("OROS"), the "PUSH-PULL" systems. However such systems nearby the undoubted advantages show some inconvenients of structural and functional kind which limit their massive use and in general for long periods of time. One of the disadvantages associated to such systems is attributable to an accidental and fortuitous deviation from the fixed release program. In fact the difficulty to control the initial release or the accidental abrasion or the breaking of the polymeric membrane, which generally modulates the active substance release, imply the emission of active substance high quantities in very short times, causing a massive adsorption with consequent high hematic levels and sometimes very superior to the tolerability value and this causes the appearance of toxicity phenomena which in some cases result even serious. The consequences of such a phenomenon may be reversible or not but in each case they result extremely dangerous and sometimes letal. In general the release of the active principle in a short period of time, better known as "dose dumping", results particularly critical for the controlled release forms, which contain high quantities of active principle in comparison to the conventional forms. The phenomenon of "dose dumping" happens mainly immediately after the therapeutic system administration and it results particularly evident in the oral administration of pharmaceutical forms. Even without achievement of irreversible toxic effects, many pharmaceutical forms or therapeutic systems for oral use are commonly characterized by a more or less evident initial phase of "dose dumping", leading to collateral reversible symptoms which are in every case badly suffered by the patient. Moreover it needs to point out that some therapeutical systems for oral use are obtained applying a coating on the core; for example the osmotic pump OROS consists of polymeric materials insoluble and not biodegradable in the gastro-intestinal tract and this may imply, as recently occurred, in some patients, phenomena of accumulation in the intestine of the exausted envelopes, which may cause serious consequences and in some cases intestinal occlusions too. Moreover the quantity of active principle vehiculable in the OROS system results limited because the greatest part of it is constituted by excipients necessary for the relative activation: for example the administration of 90 mg. of nifedipine implies the use of a very voluminous pharmaceutical form having a diameter of about 14 mm. and weight of about 1 g, which makes its administration almost difficult and problematic, also considering that such a pharmaceutical form cannot be administered in divided or fractionated form for the above reasons. In literature also other controlled release therapeutic systems which utilize different action mechanism have been described. Among these there are the so called hydrophilic gellable matrices, of great use in therapeutic field, characterized, in general, by a high initial release of the active principle caused by the release of the drug present on the surface of the pharmaceutical form (about 20 - 40% in the first hour), followed by a more gradual and constant release. So in the first phase the collateral phenomena linked to the "dose dumping" may occur. For avoiding the "dose dumping" phenomenon with this kind of hydrophilic matrices a process has been realized to apply an impermeable polymeric film on a part of the matrix systems surface (as it is described for example in the patent US 4,839,177), or, a process of compression and moulding of barrier impermeable to the drug, for a determined range of time (as it is described for example in EP-A-0432607). A different approach for avoiding the "dose dumping" phenomenon consists in the use of therapeutic forms able to release the active principle vehiculated in them after a determined range of time ("1ag time") which may be predetermined on the basis of suitable tests in vitro. Among the utilizable processes, what is described in the Italian Application MI92A001174 is worthy to be cited, which reports a complete coating method of hydrophilic matrices, by compression, using polymeric materials able to allow the release of the drug vehiculated in the hydrophilic matrix only after a well determined range of time, depending on the chemical and physical characteristics of the used polymeric materials and on the thickness of the coating layer. If this pharmaceutical form is perfectly realized, it allows to obtain correct active principle releases answering to the expectations. However due to the industrial technology used (dry coating or double compression process) the practical accomplishment of such methodology may show drawbacks and limitations. In fact if the centering of the core containing the drug is not perfectly regulated, the coating material layer determining the delay of the release, does not show homogeneous thickness around the core and this causes a delay not regular and not standardizable with precision of the drug release and so it determines an uncertainty in the administration effectiveness. SUMMARY OF THE INVENTION It has been now unexpectedly found that it is possible to prevent the inconveniences of the controlled release compositions of the prior art with the controlled release tablet which is the subject of the present invention. Therefore, subject of the present invention is a controlled release pharmaceutical tablet having lenticular form consisting of three superposed and concentric layers of which the central one is the core (a) containing the active principle and the outer ones are the barriers (b) and (c), said barriers layers being equal or different from each other for composition and/or thickness and being applied in such way to leave at direct contact with the dissolution medium the lateral anular surface of the core (a) and characterized in that: the barrier layers (b) and (c) comprise erodible polymers of the class of hydroxy propylmethylcellulose, having molecular weight between 1000 and 4.000.000 said erodible polymers being in amount of 50% to 90% by w. of the total weight of the barrier layer, the lateral exposed core (a) surface is comprised between 10% and 35% of the total surface of the tablet. Suitably selecting the exposed core surface percentage it is possible to have a release zero or an extremely limited release of the active principle in the first minutes or in the first hours of administration. With the controlled release tablet according to the present invention it is possible to avoid completely the "dose dumping" phenomenon and it is moreover possible to administer the tablet for the treatment of all the morbid symptoms obeying circadian rithms and for which it is convenient that the active principle release begins after a determined range of time from the administration. Moreover with the tablet according to the present invention some release profils may be programmed in relation to the specific therapeutic requirements and of solubility of a certain active principle. In any case when at least one of the external coatings is eroded, we have the release of the active principle from its matrix with a behaviour programmable by tests in vitro. DETAILED DESCRIPTION OF THE INVENTION The characteristics and the advantages of the controlled release tablet object of the present invention will be shown more in detail during the present description. For the preparation of the tablet according to the present invention active principles with different solubility in water or aqueous media may be used; in the case we use high solubility active principle particular technological processes for slowing the dissolution rate will be used. Nevertheless moderately soluble in aqueous fluids active principles dependently or not on the pH value of dissolution medium, and therefore moderately soluble in the gastro-intestinal tract are preferably used. In the case of insufficiently soluble active principles we can appeal to particular adjuvants use for modifying the solubilization rate as it is for example reported in the volume "Techniques of Solubilization of Drugs" by S.H. Yalkowsky - Ed. M. Dekker, New York 1985 and in EP-A-0468392. Non steroid antiinflammatory drugs (NSAID) as diclofenac or its pharmacologically acceptable salts and preferably sodium diclofenac, indomethacin, ibuprofen, ketoprofen, diflunisal, piroxicam, naproxen, flurbiprofen, tolmetin or its pharmacologically acceptable salts and preferably sodium tolmetin as well as steroid antiinflammatory drugs as: prednisone, prednisolone, hydrocortisone, desametasone, cortisone, methylprednisolone and their derivatives may be used as active principles in the tablet according to the present invention. Sleep inductors and tranquillizers as diazepam, nitrazepam, flurazepam, oxazepam, chlordiazepoxide, medazepam, lorazepam; active principles for the anginous attacks prevention as nifedipine, nitrendipine, nicardipine, antistaminic and/or antiasthmatic drugs as efedrine. terfenadine, theophilline, chlorpheniramine or beta-lactamic antibiotics or their derivatives or their pharmacologically acceptable salts as ampicillin, amoxicillin, cefradin, if necessary in association with betalactamase inhibitors as for example the clavulanic acid may be used too. The core or central layer (a) of the tablet according to the present invention comprises in addition to the active principle polymeric substances able to modulate (to slow and/or to accelerate) the active principle release. Crosslinked polyvinylpyrrolidone, hydroxypropylmethylcellulose, hydroxypropylcellulose, crosslinked sodium carboxymethylcellulose, carboxymethyl starch, acrylic and methacrylic acid polymers and copolymers, polyesters, polyanhydrides copolymers polymethylvinylether/anhydride, /anhydride, potassium methacrilate-divinylbenzene copolymer, polyvinylalcohols, glucan, scleroglucan, mannan, starchs, starchs derivatives, betacyclodextrins and cyclodextrins derivatives containing linear and/or branched polymeric chains may be used for said purpose, in an amount between 1 and 90% by weight on the total core (a) weight (preferably between 10 and 45%). For each polymer above described different kinds having different chemical and physical characteristics as molecular weight and consequently the viscosity exist in commerce; therefore they may result soluble in the dissolution medium or tendentially gel or swell according to the fact that the relative molecular weight (or viscosity) is low, medium, or high. For example about the hydroxypropylmethylcellulose different kinds having different molecular weight (between 1000 and 4.000.000) and different substitution degree inside the polymeric chain may be used for the preparation of the present invention tablet core (a). Said hydroxypropylmethylcellulose kinds show different characteristics being mostly erodible (soluble) or mostly gellable depending on the viscosity and the substitution degree shown in the polymeric chain. Therefore the skilled in the field is able to select among polymers with equal molecular structure but different for molecular weight and viscosity, according to how the active principle release from the core must occur. The core or central layer (a) can eventually contain adjuvant substances of synthetic or natural origin able to further slow the release of the active principle from the core. The core may contain excipients normally used in the pharmaceutical technology. For example mannitol, lactose, sorbitol, xilitol and starchs of different origin are used as hydrophilic diluents, when the penetration of water or aqueous fluids in the central layer or core is to be favoured. Surface-active agents, wetting substances and in general substances helping the penetration of water in the compact may be also used. Excipients as glyceryl monostearate, hydrogenated castor oil, waxes, mono-bi and trisubstituted glycerides are preferably used as hydrophobic diluents, when the penetration of water or aqueous fluids in the core is to be slowed down. The barrier layers (b) and (c) have the purpose to prevent, for a programmable range of time, the release of the drug contained in the central layer (a). The barrier layers, as above pointed out, may be equal or different one another both for composition and thickness. The barrier layers (b) and (c) may contain adjuvant and plasticizing substances. The polymers of erodible kind contained in the barrier layer are selected from the group consisting of hydroxypropylmethylcellulose with molecular weight comprised between 1000 and 4.000.000. Said polymers are generally present in amounts between 50% and 90% by weight with respect to the total weight of the barrier layer. The adjuvant substances are selected from glyceryl monostearate and semi-synthetic triglycerides derivatives, semi-synthetic glycerides, hydrogenated castor oil, glyceryl palmitostearate, cetyl alcohol, polyvinylpyrrolidone, glycerol, ethylcellulose, methylcellulose, sodiumcarboxymethylcellulose and other natural or synthetic substances well known to the skilled in the field, for example magnesium stearate, stearic acid, talc, sodium benzoate, boric acid, polyoxyethylenglycols and colloidal silica are used. The adjuvant substances combined to polymeric materials of erodible kind allow to better modulate the resistance time of the barrier layers, making such range variable between 15 minutes and 6-8 hours according to the required therapeutical profile. The plasticizing substances are selected from: hydrogenated castor oil, cetyl alcohol, cetostearyl alcohol, fatty acids, glycerides and triglycerides as they are or substituted in different ways, polyoxyethylenglicols or their derivatives with different molecular weight usually selected in a range included between 400 and 60.000. The plasticizing substances have the function to give to the barrier layer the characteristics of compressibility, adherence and cohesion. Moreover the barrier layers (b) and (c) may contain if necessary diluents, binders, lubricants, buffer solutions, antiadherents etc. Preferred embodiments of the controlled release three layers lenticular tablet, of which the central layer contains the active principle while the two external barrier layers prevent its release for a pre-arranged period of time, are respectively reported in figures 1, 2 and 3 of the table 1. From the same figures it is evident that, in the lenticular tablet, only a very limited part of the central layer containing the active principle is directly exposed to the dissolution medium. In fact the Applicant has found that it is possible to avoid the "dose dumping" phenomenon if the surface of the central layer containing the active principle directly exposed to the dissolution medium is comprised between 10% and 35% of the tablet total surface. This purpose is reached if we give to the tablet the particular lenticular structure according to the present invention, the barrier layers being applied to the core so to leave exposed only a limited portion of the same core lateral surface. The amount of active substance released in the first administration phase may be programmed regulating the exposed surface and the components constituting the layer (a) matrix, all obviously depending on to the same active principle solubility. The three layers tablet may be produced using systems of largely consolidated use in the pharmaceutical field, therefore able to assure a precise and secure realization with extremely limited costs. On said finished tablets, a polymeric material film will be further applied, coating the whole tablet and further contributing, to modulate the active principle release. This coating allows a further slowing in the release starting phase. It may be soluble in acid medium or permeable to the same or it may be gastroresistant and enterosoluble, in view of allowing the tablet activation only after that the tablet has reached the duodenointestinal tract. Said films may be also used for the preparation of tablets specifically projected and assigned to release the active principle only in the last part of the intestinal tract, that is to the colon level. For obtaining the gastroresistance, polymeric materials as the cellulose acetophthalate, cellulose acetopropionate, cellulose trimellitate, acrylic and methacrylic polymers and copolymers with different molecular weight and with solubility dependent on different pH values may be used. Said materials may be applied on the finished pharmaceutical form (three layers tablet) by the classic film-coating process using solutions in organic solvents or aqueous dispersions and operating by nebulization in basin or in fluidized bed. The tablet submitted to a film-coating process may be further coated with sacchariferous coating by conventional kind techniques, with natural and/or synthetic rubbers as the lacquer gum, sandarac gum and so on, or polymeric materials as cellulose derivatives, for example hydroxypropylmethylcellulose and derivatives. The invention is further illustrated by examples whereby. Only examples 3 and 5 are according to the present invention. EXAMPLE 1 - PREPARATION OF A SERIES OF 5000 TABLETS AS REPORTED IN THE FIGURE 1, CONTAINING 30 mg OF NIFEDIPINE 1-a: Preparation of the granulate containing the active principle A granulate, according to the procedures later described, is prepared, which is used in the layer (a) of the figure 1 preparation. The layer contains 30 mg of the active principle and shows the following unit composition: Nifedipine (Italian Chemical Industries 3671) 30,0 mg Sodium carboxymethylcellulose (AcDiSol-FMC) 90,0 mg Hydroxypropylmethylcellulose (Methocel K 100M Colorcon, Oripington, UK) 52,0 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 20,0 mg Magnesium stearate (C. Erba, Milano, I) 0,8 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,4 mg Total 193,2 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of active principle, sodium carboxymethylcellulose and hydroxypropylmethylcellulose ; the homogeneous powder mixture is wetted with a 10% (w/v) solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. (Bachofen - Basel - CH) powder mixer and added with magnesium stearate and colloidal silica and mixed for further 20 minutes. The lubricated granulate is analyzed for the active principle content and then submitted to the compression stage as forward described. 1-b: Preparation of the granulate forming the first barrier layer (gellable). A requested amount of granulate for obtaining 5000 barrier layers (layer (b) in the figure 1) each having the following composition, is prepared: Hydroxypropylmethylcellulose (Methocel R K 100M Colorcon, Orpington, UK) 45,0 mg Hydrogenated castor oil (Cutina HR, Henkel, Dusseldorf D) 12,0 mg Polyvinylpyrrolidone (Plasdone R K29-32. Gaf Corp., Wayne, NY, USA) 2,0 mg Brown lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate (USP grade C. Erba, Milano, I) 0,6 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,3 mg Total 60,0 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel K100M: viscosity 100.000 cps), hydrogenated castor oil and brown lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate of clear brown colour which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 1-c: Preparation of the granulate constituting the second barrier (erodible). A requested amount of granulate for obtaining 5000 barrier layers (layer (c) in the figure 1) each having the following composition, is prepared: Hydroxypropylmethylcellulose (Methocel R E50 Premium Colorcon, Orpington, UK) 45,0 mg Hydrogenated castor oil (Cutina HR, Henkel, Dusseldorf D) 12.0 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 2,0 mg Orange lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate (USP grade C. Erba, Milano, I) 0,6 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,3 mg Total 60,0 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel 50 E: viscosity 50 cps), hydrogenated castor oil and orange lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate of orange colour which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 1-d: Preparation of the three layers systems (by compression) The granulates obtained according to what described and according to patterns well known to the skilled in the field are loaded in the three loading hoppers of a rotating press suitable to produce three layers tablets (ex. Manesty Layer - Press, Liverpool UK). In particular in the first hopper the granulate described at point 1-b is loaded; in the second hopper the granulate described at point 1-a is loaded, while in the third hopper the granulate described at point 1-c is loaded. The press machine is equipped with circular convex punchs of 10 mm diameter and bending radius R = 12 mm. The machine is adjusted for producing three layers systems constituted by a first share of 60 mg of slow hydration barrier granulate (gellable barrier), a second layer of 193.2 mg containing the active principle (equivalent to 30 mg of nifedipine) and a third layer of 60 mg of erodible barrier (amounts of used barriers being necessary to obtain the thickness of about 1.0 mm). 1-e: Comparison tablets To estimate the effect of the two barriers applied to the central core, working as formerly described a tablets series (cores without barriers) using the formulation described in 1-a, obtaining convex tablets of 10 mm diameter (R=12 mm) and 193,2 mg weight convex tablets containing 30 mg of active principle, and a series of tablets with only one barrier and precisely using the granulates described in 1-a (granulate with active principle) and 1-b (gellable barrier) obtaining convex tablets of 10 mm diameter (R=12 mm) and 253,2 weight (i.e. with 193,2 mg of granulate equivalent to 30 mg of active principle and 60 mg of the barrier described in 1-b) have been prepared. 1-f: Dissolution test To estimate the releasing characteristics of the finished systems the equipment 2 is used, (paddle USP XXII) adapted to a 5 1 capacity container for mantaining the "sink conditions" working at 100 r.p.m. and using 5 1 of deionized water at 37 °C as dissolution fluid. The active principle release is followed by 237 nm U.V. spectrophotometric determination using an automatic system of sampling and reading (Spectracomp 602 by Advanced Products - Milan). The results of the effected tests are reported in the table I and the dissolution profiles in the figure 4. Time (h) Core released% Core+one barrier released% Core+two barriers released% 0,5 6,9 5,9 0,0 1 10,1 8,3 0,6 2 14,8 12,0 2,3 3 19,2 15,4 4,7 4 24,9 19,6 8,9 5 30,8 23,8 14,0 6 37,0 28,6 20,1 8 50,5 39,4 33,9 10 65,3 51,0 47,7 12 78,9 63,4 60,3 16 96,2 88,8 81,3 20 99,8 98,6 96,2 It is possible to point out how the drug release from the two barriers tablet occurs after a starting range of 3 hours during which the active principle is not practically released or anyway during which the release is extremely slowed. Then a second phase occurs very different from the former, during which the drug is released at controlled rate of about 6%/h while using just the core without any barrier or the system with one only gellable barrier, the active principle release begins immediately. Such behaviour answers completely to the invention aims. Total area 266,6 mm 2 ; exposed area 54,3 mm 2 ; exposed area 20,3%. EXAMPLE 2 - PREPARATION OF A SERIES OF 5000 TABLETS AS REPORTED IN THE FIGURE 1, CONTAINING AS ACTIVE PRINCIPLE 30 mg OF NIFEDIPINE WITH DIFFERENT AMOUNT OF ERODIBLE BARRIER 2-a: Preparation of the granulate containing the active principle A granulate according to the procedures described in the former example at the point 1-a which is used in the preparation of the layer (a) of the figure 1 is prepared. 2-b: Preparation of the granulate forming the first barrier layer. An amount of granulate required for obtaining 5000 barrier layers (layer (b) in the figure 1) is prepared as described in the former example at the point 1-b. 2-c: Preparation of the granulate constituting the second barrier layer. An amount of granulate required for obtaining 5000 barrier layers (layer (c) in the figure 1) each having the following composition is prepared: Hydroxypropylmethylcellulose (Methocel R E 50 Premium Colorcon, Orpington, UK) 90 mg Hydrogenated castor oil (Cutina HR, Henkel, Dusseldorf D) 24,0 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 4,1 mg Orange lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate ( USP grade C. Erba, Milano, I) 1,2 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,6 mg Total 120,0 mg The manufacture process consists in the preparation of a granulate by mixing in a sigma Erweka K5 type mod. (Frankfurt am. M., D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel 50 E: apparent viscosity 50 cps), hydrogenated castor oil and orange lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate of light orange colour which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 2-d: Preparation of the three layers systems (by compression) The granulates obtained according to what formerly reported are loaded in the three loading hoppers of a rotating press suitable to produce three layers tablets (ex. Manesty Layer - Press, Liverpool UK). In particular in the first hopper the granulate described at the point 2-b is loaded; while in the second hopper the granulate according to what is described at the former point 2-a is loaded and in the third hopper the granulate described at the point 2-c is loaded. The pressing machine is equipped with circular convex punchs of 10 mm diameter and R = 12 mm. The machine is adjusted for producing three layers systems constituted by a first share of 60 mg slow hydration barrier granulate (gellable barrier), a second layer of 193.2 mg containing the active principle (equivalent to 30 mg of nifedipine) and a third layer of 120 mg of erodible barrier (the amount of barrier used for this last layer being necessary to obtain the thickness of about 2,0 mm). Working as formerly described, three layers tablets of 343,2 mg average weight each containing 30 mg of active principle are obtained. 2-e: Dissolution test To estimate the releasing characteristics of the finished systems the equipment and the methods described in the former example at the point 1-e are used. The results of the effected tests are reported in the table II and the dissolution profiles in the figure 5. Time (h) % released from the system with 120 mgofbarrier ex.2 % released from the system with 60 mg of barrier ex.1 1 0,7 0,6 2 2,0 2,3 3 4,2 4,7 4 8,0 8,9 5 12,0 14,0 6 17,1 20,1 8 30,1 33,9 10 45,1 47,7 12 59,3 60,3 16 85,7 81,3 20 98,2 96,2 24 100,3 100,3 It is possible to point out that the prepared system is activated only after a range of about 3 hours during which the drug is practically not released or anyway the release is extremely slowed, and a second phase, very different from the former, during which the drug is released at controlled rate of about 7%/h. The result confirms that the erodible barrier, applied on a base of the tablet is eroded and/or solubilized in a predeterminable range of time, independently from the applied amount, leaving free for the active principle release a well determined surface of the core on which the barrier layers are applied. Total area 287,3 mm 2 ; exposed area 53,9 mm 2 ; exposed area 18,7%. EXAMPLE 3 - PREPARATION OF A SERIES OF 5000 TABLETS AS REPORTED IN THE FIGURE 1, CONTAINING 60 mg OF NICARDIPINE HCl AS ACTIVE PRINCIPLE 3-a: Preparation of the granulate containing the active principle A granulate is prepared according to the procedures forward described which is used in the preparation of the layer (a) of the figure 1. The layer contains 60 mg of active principle and shows the following unit composition: Nicardipine HCl (Medioplast B. 5/91) 60,0 mg Mannitol (C.Erba, Milano, I) 120,0 mg Hydroxypropylmethylcellulose (Methocel K 15 M, Colorcon, Orpington, UK) 30,0 mg Polyvinylpyrrolidone (Plasdone R K29-32 Gaf Corp. Wayne, NY, USA) 14,0 mg Magnesium stearate (C. Erba, Milano, I) 4,0 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 2,0 mg Total 240 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of active principle, mannitol and hydroxypropylmethylcellulose; the homogeneous powder mixture is wetted with a 10% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid obtaining a regular granulate which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. (Bachofen - Basel - CH) powder mixer, added with magnesium stearate and colloidal silica and mixed for 20 minutes. The granulate lubricated and analyzed for the active principle content,is submitted to the compression stage as forward described. 3-b: Preparation of the granulate constituting two equal barrier layers (erodible). An amount of granulate necessary for obtaining 10.000 barrier layers, each having the following composition is prepared: Hydroxypropylmethylcellulose (Methocel R E 5 Premium Colorcon, Orpington, UK) 45,0 mg Hydrogenated castor oil (Cutina HR, Henkel, Dusseldorf D) 12,0 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 2,0 mg Orange lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate (USP grade C. Erba, Milano, I) 0,6 mg Colloidal silica (Syloid 244, Grace GmbH,Worms.D) 0,3 mg Total 60,0 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel E5: apparent viscosity 5 cps), hydrogenated castor oil and orange lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid obtaining a regular granulate of light orange colour which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 3-c: Preparation of the three layers systems (by compression) The granulates obtained according to what is formerly reported and according to the patterns well known to all the skilled in the field, are loaded in the three loading hoppers of a rotating press suitable to produce three layers tablets (ex. Manesty Layer - Press, Liverpool UK). In particular in the first and in the third hoppers the granulate described at the point 3-b is loaded; while in the second hopper the granulate according to what is described in the former point 3-a is loaded. The pressing machine is equipped with circular convex punchs of 10 mm diameter and R = 12 mm. The machine is adjusted for producing three layers systems consisting of a first share of 60 mg of erodible barrier granulate, a second layer of 240 mg containing the active principle (equivalent to 60 mg of nicardipine HC1) and a third layer of 60 mg of erodible barrier. Working as formerly described, three layers tablets of 360 mg average weight each containing 60 mg of active principle are obtained. 3-d: Dissolution test To estimate the releasing characteristics of the finished systems the equipment 2 (paddle USP XXII) at 100 r.p.m. is used and as dissolution fluid 1 liter of simulated gastric fluid pH=1,2 (according to USP XXII, without enzymes) at 37 °C is used. The active principle release is followed by 240 nm U.V. spectrophotometric determination using an automatic system of sampling and reading (Spectracomp 602 by Advanced Products - Milano). The results of the effected tests are reported in the table III. Time (h) % released 1 2,3 2 4,8 3 6,8 4 9,4 5 16,6 6 30,0 8 48,0 10 64,1 12 84,3 16 97,6 18 99,8 It is possible to point out that from the prepared systems it is obtained a range during which the drug release results extremely slowed, for at least 3/4 hours, and a second phase, clearly different from the former, during which the drug is released at controlled rate of 8-10%/h. Such behaviour completely answers to the invention aims. Total area 253,6 mm 2 ; exposed area 62,7 mm 2 ; exposed area 24,7% . EXAMPLE 4 - PREPARATION OF A SERIES OF 5000 TABLETS AS REPORTED IN THE FIGURE 1, CONTAINING 500 mg OF DIFLUNISAL AS ACTIVE PRINCIPLE 4-a: Preparation of the granulate containing the active principle A granulate, according to the procedures further described, which is used in the preparation of the layer (a) of the figure 1 is prepared. The layer contains 500 mg of active principle and shows the following unit composition: Diflunisal (Morson's Lot 008H152) 500,0 mg Mannitol (C.Erba, Milano, I) 100,0 mg Hydroxypropylmethylcellulose (methocel K 15 M, Colorcon, Orpington, UK) 120,0 mg Polyvinylpyrrolidone (Plasdone R K29-32,ISP USP) 30,0 mg Magnesium stearate (C. Erba, Milano, I) 8,0 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 2,0 mg Total 760 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of active principle, mannitol and hydroxypropylmethylcellulose; the homogeneous powder mixture is wetted with a 10% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate, which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. (Bachofen - Basel - CH) powder mixer, added with magnesium stearate and colloidal silica and mixed for further 20 minutes. The granulate lubricated and analyzed for the active principle content,is submitted to the compression stage as forward described. 4-b: Preparation of the granulate constituting two equal barrier layers. An amount of granulate necessary for obtaining 10.000 barrier layers (layers (b) and (c) of the figure 1), each having the following composition is prepared: Hydroxypropylmethylcellulose (Methocel R K 100M Colorcon, Orpington, UK) 82,5 mg Hydrogenated castor oil (Cutina HR, Henkel, Dusseldorf, D) 22,0 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 3,8 mg Orange lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate (C. Erba, Milano, I) 1,1 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,5 mg Total 110,0 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel K 100M: viscosity 100.000 cps), hydrogenated castor oil and orange lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogenously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate, of light orange colour which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 4-c: Preparation of the three layers systems (by compression) The granulates obtained according to what is formerly reported and according to the patterns well known to all the skilled in the field, are loaded in the three loading hoppers of a rotating press suitable to produce three layers tablets (ex. Manesty Layer - Press, Liverpool UK). In the first and in the third hoppers the granulate described at the point 4-b is loaded, while in the second hopper the granulate according with what is described at the former point 4-a is loaded. The pressing machine is equipped with oval convex punchs of dimensions 9x19 mm. The machine is adjusted for producing three layers systems constituted by a first share of 110 mg of slow hydration barrier granulate , a second layer of 760 mg containing the active principle (equivalent to 500 mg of diflunisal) and a third layer of 110 mg of slow hydration barrier. Working as formerly described, three layers tablets of 980 mg average weight each containing 500 mg of active principle are obtained. 4-d: Dissolution test To estimate the releasing characteristics of the finished systems the equipment 2 is used (paddle USP XXII) at 100 r.p.m. is used, using as dissolution fluid 1 liter of simulated intestinal fluid pH=7,5 (according to USP XXII, without enzymes) at 37 °C. The active principle release is measured by 360 nm U.V. spectrophotometric determination using an automatic system of sampling and reading (Spectracomp 602 by Advanced Product, Milano). The results of the effected tests are reported in the table IV. Time (min) % released 15 0,9 30 1,7 60 4.8 90 12,9 120 24,1 150 44,4 180 76,4 240 99,0 300 100,0 It is possible to point out that from the prepared systems it is obtained a range during which the drug is practically not released for at least 1 hour, and a second phase, clearly different from the former, during which the drug is released at controlled rate in about 4 hours. Total area 483,2 mm 2 ; exposed area 154,0 mm 2 ; exposed area 31,9% . EXAMPLE 5 - PREPARATION OF A SERIES OF 5000 TABLETS AS REPORTED IN THE FIGURE 1, CONTAINING 500 mg OF DIFLUNISAL AS ACTIVE PRINCIPLE 5-a: Preparation of the granulate containing the active principle A granulate according to the procedures described in the example 4-a is prepared. 5-b: Preparation of the granulate forming the two equal barrier layers. An amount of granulate required for obtaining 10.000 barrier layers each having the following composition is prepared: Hydroxypropylmethylcellulose (Methocel R E5 Premium Colorcon, Orpington, UK) 82,5 mg Hydrogenated castor oil (Cutina HR, Henkel, Dusseldorf, D) 22,0 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 3,8 mg Green lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate ( USP grade C. Erba, Milano, I) 1,1 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,5 mg Total 110,0 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M., D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel E5, viscosity 5 cps), hydrogenated castor oil and green lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate of light green colour which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 5-c: Preparation of the three layers systems (by compression) The granulates obtained according to what is formerly reported and according to the patterns well known to all the skilled in the field, are loaded in the three loading hoppers of a rotating press suitable to produce three layers tablets (ex. Manesty Layer - Press, Liverpool UK). In particular in the first and in the third hoppers the granulate described at the point 5-b is loaded, while in the second hopper the granulate according to what is described at the former point 5-a is loaded. The pressing machine is equipped with oval convex punchs of dimensions 9x19 mm. The machine is adjusted for producing three layers systems constituted by a first share of 110 mg of erodible barrier granulate , a second layer of 760 mg containing the active principle (equivalent to 500 mg of diflunisal) and a third layer of 110 mg of the same erodible barrier. Working as formerly described, three layers tablets of 980 mg average weight each containing 500 mg of active principle are obtained. 5-d: Dissolution test To estimate the releasing characteristics of the finished systems the equipment and the methods described in the example 4 at the point 4-d, are used. The results of the effected tests are reported in the table V. Time (min) % released 15 1,7 30 5,7 60 17,8 90 34,9 120 52,8 150 72,9 180 90,8 240 100,8 It is possible to point out that from the prepared systems it is obtained a range of 30 minutes during which the drug release results extremely slowed and a second phase, clearly different from the former, during which the drug is released at controlled rate in about 4 hours. Such behaviour completely answers to the invention aims. Total area 480,2 mm 2 ; exposed area 151,0 mm 2 ; exposed area 32,0%. EXAMPLE 6 - PREPARATION OF A SERIES OF 5000 TABLETS AS REPORTED IN THE FIGURE 1, CONTAINING 100 mg OF KETOPROFENE AS ACTIVE PRINCIPLE 6-a: Preparation of the granulate containing the active principle A granulate, according to the procedures forward described, which is used in the preparation of the layer (a) of the figure 1, is prepared. The layer contains 100 mg of active principle and shows the following unit composition: Ketoprofene (Sims - batch n. 1657) 100,0 mg Mannitol (C.Erba, Milano, I) 40,0 mg Hydroxypropylmethylcellulose (methocel K 4 M, Colorcon, Orpington, UK) 75,0 mg Polyvinylpyrrolidone (USP grade) 15,0 mg Magnesium stearate (C. Erba, Milano, I) 1,0 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,5 mg Total 231,5 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M. -D) mixer, the proper amounts of active principle, mannitol and hydroxypropylmethylcellulose; the homogeneous powder mixture is wetted with a 10% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate, which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. (Bachofen - Basel - CH) powder mixer. Magnesium stearate and colloidal silica are then added to the mixture and mixed for further 20 minutes. The granulate lubricated and analized for the active principle content is submitted to the compression stage as forward described. 6-b: Preparation of the granulate forming the first slow hydration barrier layer. An amount of granulate required for obtaining 5.000 barrier layers (layer (b) of the figure 1) each having the following composition is prepared: Hydroxypropylmethylcellulose (Methocel R K 4M Colorcon, Orpington, UK) 40,5 mg Mannitol (C. Erba, Milano, I) 40,5 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 7,6 mg Red lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate ( USP grade C. Erba, Milano, I) 0,9 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,4 mg Total 90,0 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M., D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel K 4M: viscosity 4000 cps), mannitol and red lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate, of pink color which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 6-c: Preparation of the granulate forming the second barrier layer An amount of granulate required for obtaining 5.000 barrier layers (layer (c) of the figure 1) each having the following composition is prepared: Hydroxypropylmethylcellulose (Methocel R E50 Premium Colorcon, Orpington, UK) 67,5 mg Hydrogenated castor oil (Cutina HR, Henkel, Dusseldorf, D) 18,0 mg Polyvinylpyrrolidone (Plasdone R K29-32, Gaf Corp., Wayne, NY, USA) 3,1 mg Orange lacquer (Eingemann-Veronelli, Milano, I) 0,1 mg Magnesium stearate (USP grade C. Erba, Milano, I) 0,9 mg Colloidal silica (Syloid 244, Grace GmbH,Worms,D) 0,5 mg Total 90,0 mg The manufacture process consists in the preparation of a granulate by mixing, in a sigma Erweka K5 type mod. (Frankfurt a. M., D) mixer, the proper amounts of hydroxypropylmethylcellulose (Methocel 50E: apparent viscosity 50 cps), hydrogenated castor oil and orange lacquer; the homogeneous powder mixture is wetted with a 20% (w/v) alcoholic solution of polyvinylpyrrolidone and the mass homogeneously damp is forced on a 25 mesh (710 µm) grid, obtaining a regular granulate, of clear orange color which is dried in a 40-45 °C air circulation stove. The granulate, dried to a constant weight, is placed in a Turbula T2A mod. powder mixer and added with magnesium stearate and colloidal silica and mixed for 20 minutes. The lubricated granulate is submitted to the compression stage as forward described. 6-d: Preparation of the three layers systems (by compression) The granulates obtained according to what formerly reported are loaded in the three loading hoppers of a rotating press suitable to produce three layers tablets (ex. Manesty Layer - Press, Liverpool UK). In particular in the first one the granulate described at the point 6-b is loaded; in the second hopper the granulate according to what is described in the former point 6-a and in the third hopper the granulate described in the point 6-c are loaded. The pressing machine is equipped with circular convex punchs of 12mm diameter and R=12 mm. The machine is adjusted for producing three layers systems constituted by a first share of 90 mg of slow hydration barrier granulate , a second layer of 231 mg containing the active principle (equivalent to 100 mg of ketoprofene) and a third layer of 90 mg of erodible barrier. Working as formerly described, three layers tablets of 411,5 mg average weight each containing 100 mg of active principle are obtained. 6-e: Dissolution test To estimate the releasing characteristics of the finished systems the equipment 2, (paddle USP XXII), at 100 r.p.m. is used, using as dissolution fluid 1 liter of simulated intestinal fluid pH=7,5 (according to USP XXII, without enzymes) at 37 °C. The active principle release is measured with spectrophotometric determination U.V.: at 262 nm using an automatic system of sampling and reading (Spectracomp 602 by Advanced Products - Milano). The results of the effected tests are reported in the table VI. Time (h) % released 1 0,9 2 2,4 3 7,5 4 12,9 6 23,8 8 42,9 10 72,0 12 90,5 14 100,9 It is possible to point out that from the prepared systems it is obtained a range of 3-4 hours during which the drug is practically not released or the release results extremely slowed,and a second phase, clearly different from the former, during which the drug is released at controlled rate in about 14 hours. Total area 309,8 mm 2 ; exposed area 37,9 mm 2 ; exposed area 12,2%. To clear up we give hereon a summary table of the total surfaces of the lenticular tablets according to the invention, prepared according to the examples 1 - 6 before described in detail, and of the exposed surface of the core containing the active principle. It is clear that the drug release profile and in particular the null or practically null release starting time, are controlled by the percentage of the surface exposed to the physiologic liquids, able to release the active principle. Said profiles are reported in the table 2, figures 4 and 5, for the examples 1 and 2 respectively while they are reported in the table 3, respectively in the figures 6, 7, 8, 9, for the examples 3, 4, 5, 6. Summary table: core surface exposed to the release Three layers system Total area (mm 2 ) Exposed area (mm 2 ) Exposed area (%) Ex.1: (Nifedipine 30 mg) 226,6 54,3 20,3 Ex.2: (Nifedipine 30 mg) 287,3 53,9 18,7 Ex.3: (Nicardipine 60 mg) 253,6 62,7 24,7 Ex.4: (Diflunisal 500 mg) 483,2 154,0 31,9 Ex.5: (Diflunisal 500 mg) 480,2 151,0 32,0 Ex.6: (Ketoprofen 100 mg) 309,8 37,9 12,2

Claims: A controlled release pharmaceutical tablet having lenticular form consisting of three superposed and concentric layers of which the central one is the core (a) containing the active principle and the outer ones are the barriers (b) and (c), said barriers layers being equal or different from each other for composition and/or thickness and being applied in such way to leave at direct contact with the dissolution medium the lateral anular surface of the core (a) and characterized in that : the barrier layers (b) and (c) comprise erodible polymers of the class of hydroxy propylmethylcellulose, having molecular weight between 1000 and 4.000.000 said erodible polymers being in amount of 50% to 90% by w. of the total weight of the barrier layer, the lateral exposed core (a) surface is comprised between 10% and 35% of the total surface of the tablet. The tablet as claimed in claim 1, wherein a further outer polymeric film is applied, coating the whole tablet and further contributing to modulate the active principle release. The tablet as claimed in claim 2, wherein said outer polymeric film is gastroresistant and enterosoluble. The tablet as claimed in claim 3, wherein the outer polymeric film may be such to allow the activation of the tablet with the active principle release only in the last part of the intestinal tract or at the colon level.

Inventors: CONTE UBALDO, LA MANNA ALDO, MAGGI LAURETTA, CONTE, UBALDO, LA MANNA, ALDO, MAGGI, LAURETTA
Applicants: JAGOTEC AG
Application year: 1994
Main classification: A61K9
IPC codes: A61K9