Toothed power transmission belt with fabric reinforcement

Abstract: A toothed belt with a plurality of teeth (14) along one surface of the belt which surface includes a peripheral wear-resistant fabric (20) that is double woven with two sets of warp yarns (26,32) and two sets of weft yarns (28,34) that are tied together in a single layer.

Description: Background of the Invention The invention relates to a toothed power transmission belt, but more particularly, the invention relates to a fabric reinforcement associated with the teeth of such a belt. Power transmission belts have a polymeric body with a plurality of teeth along at least one surface of the belt. Many such belts have a tensile member embedded in the body as a load carrying member, and a wear resistant fabric at the periphery of the surface that includes the belt teeth for reinforcing such teeth and inhibiting wear. The type of wear resistant fabric has an impact on the load carrying capacity of the belt teeth, and consequently, the belt itself. U.S. Patent No. 3,937,094 and U.S. Patent No. 4,099,422 each disclose a toothed power transmission belt with trapezoidal belt teeth. The peripheral surface of the belt including the teeth, have two layers of fabric which provide a wear resistant surface to the teeth and structural reinforcement to the teeth. A problem during belt use with such a construction, is delamination of the two layers of fabric which are adhered together such as by means of a cement or a rubber layer. Another problem associated with the construction is that the two layers of fabric and the adhesive mechanism to preclude the fabrics from separating from each other, are a cost penalty in the manufacture of such a belt. U.S. Patent No. 4,392,842 discloses a toothed power transmission belt with rounded teeth formed at a surface of the belt. There are two layers of fabric adjacent the surface that includes the belt teeth. The fabrics are separated from each other with a cushion layer of elastomeric material so as to decrease the rigidity of the belt teeth in comparison to the previously mentioned two layer fabric constructions. While such a construction may be beneficial for a rounded toothed belt, the two layers of fabric, their spacing, and adhesion system for the fabric layers adds to the manufacturing steps and costs for producing such a belt. U.S. Patent No. 4,302,197 discloses a toothed power transmission belt with a single layer of fabric at the peripheral surface including the belt teeth where the fabric is constructed such that its outside has fiber with properties for abrasion resistance and the inside has fiber with properties for adhesion with the polymeric body of the belt. While such a fabric construction is beneficial for abrasion resistance and adhesion properties, it does not provide the tooth reinforcement exhibited by a belt construction with two layers of fabric of the previously mentioned belts. Summary of the Invention In accordance with the invention, a toothed power transmission belt is provided and is of the type with a polymeric body and a plurality of spaced teeth along at least one surface of the belt. The belt includes an embedded tensile member and a wear resistant fabric disposed at a periphery of the surface that includes the belt teeth. The wear resistant fabric is a single layer of fabric that is woven with at least two sets of warp yarns and two sets of weft yarns defining two integral layers. The two layers are periodically tied together during the weaving process with interlacing yarns so as to form a single fabric. An object of the invention is to provide a belt construction with a single wear resistant fabric that exhibits the properties of multiple fabrics in terms of tooth reinforcement and, exhibits the simplicity in manufacture and cost associated with manufacture a belt a single-ply, wear resistant fabric. Another object of the invention is to provide a belt construction with a single wear resistant fabric where the belt exhibits improved horsepower load carrying capabilities over belt constructions with single-ply fabric of the prior art. These and other objects and advantages of the invention will be apparent after reviewing the drawings and detailed description thereof wherein: Figure 1 is an enlarged fragmentary, longitudinal view of a side of a toothed belt of the invention; Figure 2 is an enlarged schematical view of fabric taken along line 2-2 of Figure 1; Figure 3 is a view similar to that of Figure 2 but showing an alternate form of fabric. Description of Preferred Embodiment Referring to Figure 1, a toothed power transmission belt 10 of the invention has a polymeric body 12, a plurality of spaced teeth 14 along at least one surface 16 for engagement with a toothed pulley (not shown), and a wear resistant fabric 20 disposed at a periphery 22 of the surface 16 which includes the belt teeth 14. The polymeric body may be of any desired material which include, by way of example, natural rubbers, synthetic rubbers, and blends thereof; urethanes such as of the liquid cast or millable gum variety; and thermo-plastics such as polyester. The embedded tensile member is of the endless type such as spirally wound cord and is made from a material with minimum elongation such as fiberglass and aramid. The profile of the belt teeth may be of any desired configuration such as trapezoidal, or with curvilinear flank surfaces such as shown in U.S. Patent Nos. 3,756,091 Miller, 4,605,389 Westhoff, 4,515,577 Cathey, et al. The belt tooth profile of Figure 1 is of the curvilinear type. Referring more particularly to Figure 2, the wear resistant fabric 20 is a single fabric of a multi weave type such as the double weave as shown with two sets of warp and weft yarns wherein a first woven layer 24 has a plurality of warp yarns 26 and a plurality of fill or weft yarns 28. A second fabric layer 30 has a plurality of warp yarns 32 and weft yarns 34. The woven fabric layers 24, 26, are periodically interlaced with tie yarns 36, 38, as fill or weft yarns. Optionally, the tie yarns can be either weft or warp yarns to achieve the desired fiber characteristics. As single fill yarns, they are pick yarns that interlace a group of each set 40, 42, of warp and weft yarns of each fabric. As illustrated in Figure 2, each group includes four warp yarn ends but a periodic frequency determinative of yarn ends interlaced, may be changed to include any multiple of yarn ends where the periodic frequency is sufficient to adequately and mechanically hold the two woven fabrics together into a single fabric 20. As shown in conjunction with Figure 1, the first woven fabric layer 24 faces the belt body 12 forming an inner or backside layer while the second woven fabric layer 30 is at the outside surface of the belt. Each layer may be woven with yarns suitable for its location within the belt. For example, the first layer 24 may be woven with yarns that enhance adhesion with the belt body while the second or outer fabric layer may be woven with yarns that enhance wear resistance properties in relationship to a belt being used in conjunction with a toothed pulley. There is a variety of combinations that can be used with the two sets of warp and weft yarns of the two fabric layers. A different number of yarn ends may be used in the fabrics so the first layer in comparison to the second layer; and different tenacity yarns, denier, and the like may, be used for each of the two layers. For example, a high tenacity fabric such as disclosed in U.S. Patent No. 4,826,472 may be used in the outer woven fabric layer while a more conventional fabric may be used as the fabric of the inner layer. Generally speaking, a high tenacity fabric is characterized with a tenacity of 5.0 gm/d'tex or greater whereas a low tenacity fabric has a tenacity of something less than 5.0 gm/d'tex. Different types of weaves may be used for each of the fabrics such as a square woven fabric, twill, sateen or basket weave. The difference in the fabrics may define an inside or backside of the fabric that is more open than the face side of the fabric such as for example where the backside fabric has from about 60 percent to less than 100 percent of the fabric weight as the outside woven fabric layer. As known in the art, fabrics are chemically treated to enhance chemical bonding with a polymer from which a belt is made. In rubber type belts, such an adhesive system may be chloroprene rubber cement in combination with RFL (resorcinol formaldehyde latex). Treatment of a fabric enhances the bond between the two woven fabric layers by creating a chemical bond in addition to the mechanical bond formed by the tie yarns. A special adhesive treatment and layering with rubber are not needed as required by prior art double fabric constructions. Referring to Figure 3, an alternate form of wear resistant fabric 44 is disclosed. However, the construction is very similar to that of Figure 2 except for the manner of interlacing the two fabric layers with tie yarns. The fabric 44 includes a first woven fabric layer 46 that has a plurality of warp yarns 48 and a plurality of weft yarns 50. Similarly, the second woven fabric has a plurality of warp yarns 54 and weft yarns 56. Some of the weft yarns of each layer form tie yarns 58, 60. The frequency or period of tieing the two layers of fabric layers together with the yarns may be as desired as long as it forms an acceptable yarn combination in the weaving process. As illustrated in Figure 3, a group of fifteen warp yarns of each layer tied with the weft yarns 58, 60. To illustrate the advantages of the features of the invention, 14 mm pitch, round toothed, belts of the invention were tested against similar prior art belts constructed in a similar manner except for the wear-resistant fabric. The prior art belts had a single ply of .044 ga wear resistant nylon fabric. The belts of the invention had a single ply of fabric characterized by the following: Double Woven Fabric fiber nylon weave 2 x 2 twill double First Layer warp denier 940 x 1, Dtex weft denier 78 x 6, Dtex Second Layer warp denier 940 x 1, Dtex weft denier 110 x 6, Dtex Tie Yarns 1 yarn tie per 16 warps 110 x 6, and 78 x 6, Dtex Test Results Conditions: 35 hp (26.1 kW) 28 tooth sprockets T 1 + T 2 = 312 lbs (141.52 kg) where T 1 and T 2 are span tensions Load life, this invention 2473 hrs. (3 belt avg.) Load life, prior art 586 hrs. (3 belt avg.) Thus, the belt of the invention displayed a load life that was over four times better than the compared prior art belt. It will of course be understood that the present invention has been described above purely by way of example, and modifications of detail can be made within the scope of the invention as defined in the claims.

Claims: A toothed power transmission belt (10) of the type having a polymeric body (12) with a plurality of spaced teeth (14) along at least one surface (16) of the belt, an embedded tensile member (19) and a wear resistant fabric reinforcement (20) disposed at a periphery (22) of the surface (16) including the belt teeth (14), characterised in that the wear resistant fabric reinforcement (20) comprises a multi-weave fabric with at least a first woven fabric layer (24,46) having a first plurality of warp (26) and weft (28) yarns and a second woven fabric layer (30) with a second plurality of warp (32) and weft (34,52) yarns and tie yarns (36,38) which periodically interlace warp yarns of the adjacent fabric layer tying the two fabric layers (24,46; 30) together into a single fabric. The power transmission belt as claimed in claim 1, wherein the tie yarns (36,38) are pick yarns. The power transmission belt as claimed in claim 1, wherein the tie yarns (36,38) include weft yarns (50,54) of each fabric layer. The power transmission belt as claimed in claim 1, 2 or 3, wherein the yarns of each fabric layer (24,46; 30) have substantially the same tenacity. The power transmission belt as claimed in claim 1, 2 or 3, wherein the yarns of one fabric layer have a greater tenacity than yarns of the other fabric layer. The power transmission belt as claimed in any one of claim 1-5, wherein the periodic interlace of the weft (50,56) with warp (48,54) yarns is sufficient to preclude delamination of the fabric during belt use. The power transmission belt as claimed in claim 4, wherein the weft yarns (50,56) periodically interlace a group of the warp yarns (48,54). The power transmission belt as claimed in claim 5, wherein the warp yarns (26,32,48,54) have a higher tenacity than the weft yarns (28,34,50,56). The power trransmission belt as claimed in any one of the preceding claims, wherein the wear resistant reinforcement fabric (20) is treated with a chemical adhesion means for chemically adhering the first (24,46) and second layers (30) together. The power transmission belt as claimed in any one of the preceding claims, wherein the first (24,46) and second (30,52) layers are of a twill weave. The power transmission belt as claimed in any one of the preceding claims, wherein the weight of one fabric layer is less than that of the other fabric layer. The power transmission belt as claimed in claim 9, wherein the weight of one fabric layer is from about 60 percent to less than 100 percent of the weight of the other fabric layer. The power transmission belt as claimed in claim 10, wherein the lighter weight fabric defines a back surface that faces the elastomeric body. The power transmission belt as claimed in claim 1, wherein a warp yarn count of one fabric layer (24,46) is different from a warp yarn count of the other fabric layer (30,52).

Inventors: CONLEY DOUGLAS A, DUTTON ROGER W, CONLEY, DOUGLAS A., DUTTON, ROGER W.
Applicants: GATES RUBBER CO, THE GATES RUBBER COMPANY
Application year: 1994
Main classification: F16G1
IPC codes: F16G1