Compositions and methods for destroying hydrogen peroxide

Abstract: The invention provides a process for the preparation of a tablet composition suitable for destroying substantially all of the hydrogen peroxide remaining after disinfecting a contact lens with a hydrogen peroxide solution, the tablet composition being a compressed tablet containing a non-mammalian derived catalase, but excluding tablets consisting of 1mg of A. niger catalase-R and a sorbitol carrier; which process comprises subjecting the catalase to conventional compression tableting conditions to produce a compressed tablet in which the stability of the catalase is greater than the stability of bovine catalase when subjected to the same conventional compression tableting.

Description: Background of the Invention This invention relates to the preparation of compositions for destroying hydrogen peroxide, for example, hydrogen peroxide used in disinfecting lenses, such as contact lenses. In particular, the invention relates to compositions and methods useful to quickly and effectively destroy hydrogen peroxide and disinfect, and preferably clean, such lenses while reducing eye irritation caused by disinfecting the lenses. Contact lenses should be periodically disinfected and cleaned by the user to prevent infection or other deleterious effects on ocular health which may be associated with contact lens wear. Currently, there are several different conventional systems and methods which enable the user to clean and disinfect his/her contact lenses between wearing times. These conventional cleaning and disinfection systems can be divided into "hot" and "cold" systems. Hot systems require the use of heat to disinfect the contact lenses, whereas cold systems use chemical disinfectants at ambient temperatures to disinfect the lenses. Within the realm of cold disinfection systems are hydrogen peroxide disinfection systems. Disinfecting hydrogen peroxide solutions are effective to kill the bacteria and fungi which may contaminate contact lenses. However, residual hydrogen peroxide on a disinfected contact lens may cause irritation, burning or trauma to the eye unless this hydrogen peroxide is destroyed, i.e., decomposed, neutralized, inactivated or chemically reduced. Therefore, destruction of the residual hydrogen peroxide in the liquid medium containing the disinfected contact lens is needed to enable safe and comfortable wear of the disinfected contact lens. Liquid media (not including the hydrogen peroxide contained therein) used to disinfect contact lenses should be substantially isotonic, for example, to the human eye, and preferably ophthalmically acceptable so as to reduce the chances of problems caused by placing the disinfected lenses in the wearer's eyes. Catalase, in particular bovine catalase, for example, catalase obtained from beef livers, has been effectively used to promote the destruction of residual hydrogen peroxide contact lens disinfectant. See, for example, Giefer U.S. Patent 4,585,488. The use of catalase in a contact lens context is also disclosed in WO-A-90/11786 and WO 92/11041. In both cases, the catalase tablets disclosed in the examples would have contained bovine catalose. While bovine catalase is very useful in this contact lens-related, hydrogen peroxide destruction service, it would be advantageous to employ a still more active and/or stable agent to facilitate the destruction of hydrogen peroxide contact lens disinfectant. Other catalases, that is catalases obtained from other than bovine sources, are known, for example, as agents useful in decomposing relatively low concentrations (in the parts-per million (ppm) range) of hydrogen peroxide in industrial waste waters. Baker U.S. Patent 2,635,069 discloses catalase obtained from molds, such as Penicillium chrysogenum, Penicillium notatum and Aspergillus niger to decompose hydrogen peroxide under industrial conditions, such as in the manufacture of furs, foam rubbers, textiles, feathers, soaps and foods. Beers, Jr. U.S. Patent 3,123,539 discloses catalase derived from bacterial sources, such as Micrococcus lysodeikticus, as being more active than catalase produced from other sources. This patent does not disclose any specific use for catalase. WO93//17721 (Genencor), which was published after the priority date of the present application, discloses the use of catalase-R from Aspergillus niger. Amongst the uses disclosed are the decomposition of hydrogen peroxide remaining after contact lens disinfection. A tablet consisting of 1 mg of the catalase-R and sorbitol as the carrier is disclosed. Japanese patent application JP 03 143598 A (Kurita Water Ind. Ltd) discloses the use of bacteria having catalase activity (namely Micrococcus luteus or E. coli ) for decomposing hydrogen peroxide in waste water. However, at least in the abstract of this document, there is no suggestion that the catalase should be used in an isolated form nor any suggestion that the bacteria or any catalase isolated therefrom should be used in contact lens disinfection. Thus, to the present inventors' knowledge, the prior art published before the priority date of this application has not disclosed or suggested the use of any non-mammalian derived catalase in contact lens disinfecting service. There continues to be a need for a contact lens care system which rapidly and effectively disinfects, and preferably cleans, a contact lens so that the lens can be safely and comfortably worn. Summary of the Invention In a first aspect, the invention provides a process for the preparation of a tablet composition suitable for destroying substantially all of the hydrogen peroxide remaining after disinfecting a contact lens with a hydrogen peroxide solution, the tablet composition being a compressed tablet containing a non-mammalian derived catalase, but excluding tablets consisting of 1mg of A. niger catalase-R and a sorbitol carrier; which process comprises subjecting the catalase to compression tableting conditions to produce a compressed tablet in which the stability of the catalase is greater than the stability of bovine catalase when subjected to the same compression tableting. In another aspect, the invention provides a compressed tablet composition suitable for destroying substantially all of the hydrogen peroxide remaining after disinfecting a contact lens with a hydrogen peroxide solution, the compressed tablet composition containing a non-mammalian derived catalase, the non-mammalian derived catalase being more stable in the compressed tablet than bovine catalase in tablets produced by the same compression tableting conditions; the tablet having a barrier component effective to delay release of the catalase in the hydrogen peroxide solution. In another aspect, the invention provides a method for destroying hydrogen peroxide remaining after disinfecting a contact lens with hydrogen peroxide, which method comprises the use of a tablet composition as hereinbefore defined. The invention also provides a method of disinfecting a contact lens, which method comprises contacting the lens with hydrogen peroxide, said contacting occurring at conditions effective to disinfect said contact lens, and thereafter destroying residual hydrogen peroxide using a tablet composition as hereinbefore defined. New compositions and methods useful in disinfecting, and preferably cleaning, a lens, preferably a contact lens, and in destroying residual hydrogen peroxide disinfectant have been discovered. These compositions and methods take advantage of enhanced properties of non-mammalian derived catalases, for example, relative to bovine catalase. Not only are the presently useful non-mammalian-derived catalases, hereinafter referred to as NMDC's, often more active than bovine catalase in this service, but such MMDC's have been found to have enhanced stability relative to bovine catalase. This enhanced stability facilitates commercial production and distribution of contact lens care products including such NMDC's. For example, NMDC's often have enhanced activity stability .during manufacturing, such as during the production of tablets containing such MMDC's. Also, the enhanced stability of the NMDC' s allows a longer effective product shelf life. Further, the present NMDC's are preferably more stable at elevated temperatures and/or over a broader pH range than is bovine catalase. This stability advantage allows one more latitude in choosing the conditions at which the contact lens is to be disinfected. In effect, such conditions can be chosen to assure rapid and effective lens disinfection with less concern that such conditions will interfere with the action of the catalase. Moreover, the presently useful NMDC's are preferably, less susceptible to deactivation in high concentrations of hydrogen peroxide. (such as that used in contact lens disinfecting) than is bovine catalase. This feature can result in more rapid destruction of hydrogen peroxide relative to the same initial active amount of bovine catalase or in comparable hydrogen peroxide destruction results with amounts of NMDC's which are reduced relative to the amount of bovine catalase needed to achieve such results. In one broad embodiment, the present invention involves methods for destroying hydrogen peroxide using the NMDC tablet compositions of the invention. Such methods comprise contacting a contact lens with a liquid medium containing hydrogen peroxide in the presence of MMDC in an amount effective to promote the destruction of substantially all the hydrogen peroxide in the liquid medium. The NMDC employed in the present methods has preferably been obtained as a result of the action of microorganisms, for example, microorganisms selected from the group consisting of bacteria, fungi, e.g., molds, and mixtures thereof. Particularly useful MMDC's include those obtained as a result of the action of Micrococcus luteus, Aspergillus niger and mixtures thereof. The contact lens included in the contacting step is preferably disinfected by the action of hydrogen peroxide during or prior to the contacting. In a further embodiment of the present invention, methods for disinfecting a contact lens are provided as hereinbefore defined. Such methods comprise contacting a contact lens with a first liquid medium containing a contact lens disinfecting amount of hydrogen peroxide. This contacting occurs at conditions effective to disinfect the contact lens. The disinfected lens is contacted with a second liquid medium containing hydrogen peroxide in the presence of NMDC in an amount effective to promote the destruction of substantially all the hydrogen peroxide in the second liquid medium. In one particularly useful embodiment, the first liquid medium and the second liquid medium are the same liquid medium, preferably an aqueous substantially isotonic liquid medium. In one embodiment, both of the above-noted contacting steps occur at least partially at the same time. The present invention is particularly directed to compressed tablet compositions. The compositions can be used to form an aqueous substantially isotonic, preferably ophthalmically acceptable, liquid medium containing NMDC. The aqueous substantially isotonic liquid medium preferably includes an effective pH controlling amount of a buffer component. In an embodiment of the present invention, compositions comprising a liquid medium containing a contact lens and a contact lens disinfecting amount of hydrogen peroxide are provided. In these compositions, NMDC is provided in an amount effective to promote the destruction of substantially all of the hydrogen peroxide in the liquid medium after being released in the liquid medium. The compositions of the invention can comprise an NMDC effective to promote the destruction of hydrogen peroxide; and a barrier component effective to delay the release of the NMDC in a hydrogen peroxide-containing liquid medium, hereinafter referred to as HPLM, for a period of time after the composition is initially contacted with the HPLM. Preferably, the NMDC is present in an amount effective to promote the destruction of substantially all the hydrogen peroxide present in the HPLM in which the composition is released. Detailed Description of the Invention The present invention is of value where hydrogen peroxide is used to disinfect all types of lenses, e.g., contact lenses, which are benefitted by periodical disinfecting. Such lenses may be made of any suitable material or combination of materials and may have any suitable configuration not substantially deleteriously affected by hydrogen peroxide, the present compositions or the present methods. The present invention takes advantage of the discovery that non-mammalian-derived catalase (NMDC) provides one or more substantial advantages, for example, enhanced stability, relative to bovine catalase in destroying hydrogen peroxide contact lens disinfectant, and in particular enhanced stability during compressing tableting. NMDC obtained as a result of the action of one or more microorganisms, preferably selected from bacteria, fungi and mixtures thereof, are particularly useful. Excellent results are obtained with NMDC obtained as a result of the action of microorganisms selected from Micrococcus luteus, Aspergillus niger and mixtures thereof. In one embodiment, methods for destroying hydrogen peroxide using the tablet compositions of the invention are provided. These methods comprise contacting a contact lens with a liquid medium, preferably an aqueous liquid medium, containing hydrogen peroxide in the presence of the NMDC in an amount effective to promote the destruction of substantially all the hydrogen peroxide in the liquid medium, preferably within about 3 hours or about 4 hours of the start of the contacting step. The present methods preferably involve the contact lens in the liquid medium being disinfected by the action of hydrogen peroxide, for example, during or prior to the contacting. In another embodiment, methods for disinfecting contact lenses are provided, as hereinbefore defined. Such methods comprise contacting a contact lens with a first liquid medium containing a contact lens disinfecting amount of hydrogen peroxide. This contacting occurs at conditions effective to disinfect the contact lens. The disinfected lens is contacted with a second liquid medium, preferably an aqueous liquid medium, containing hydrogen peroxide in the presence of the NMDC in an amount effective to promote the destruction of substantially all the hydrogen peroxide in the second liquid medium. Once substantially all the hydrogen peroxide has been destroyed, the disinfected contact lens can be removed from the second liquid medium and placed directly into the eye for safe and comfortable wear. Alternately, the disinfected contact lens can be removed from the second liquid medium, rinsed with saline solution or other suitable liquid medium to remove residual catalase from the lens, and then placed in the eye for safe and comfortable wear. Preferably, the first liquid medium and the second liquid medium are the same, or at least are derived from the same, liquid medium. The compositions can be used to form an aqueous substantially isotonic liquid medium containing the NMDC. Preferably, such aqueous substantially isotonic liquid medium includes an effective pH controlling amount of a buffer component, more preferably effective to control the pH of the liquid medium in the range of about 3 to about 10, for example, about 6 to about 8. Compositions comprising a liquid medium, for example, as described elsewhere herein, a contact lens and NMDC are also provided. The liquid medium contains a contact lens disinfecting amount of hydrogen peroxide. The NMDC is present in an amount effective to promote the destruction of substantially all the hydrogen peroxide in the liquid medium after being released in the liquid medium. In a particularly useful embodiment, compositions are provided which result in the delayed release of NMDC. In this embodiment, NMDC in an amount effective to promote the decomposition of hydrogen peroxide is included. A barrier component effective to delay the release of the NMDC in a HPLM for a period of time after the composition is initially contacted with the HPLM is provided. In this embodiment, the NMDC is present in an amount effective to promote the destruction of substantially all of the hydrogen peroxide present in the HPLM in which the composition is released. Although any number of NMDC catalases may be employed in accordance with the present invention, it is preferred that the NMDC be obtained as the result of the action of one or more microorganisms, more preferably one or more microorganisms selected from bacteria, fungi and mixtures thereof. The manufacture of such NMDC's may be achieved using conventional and well known processes and techniques. Therefore, a detailed description of such manufacturing processes and techniques is not presented here, and is not considered a part of the present invention. Excellent results are achieved if the NMDC is obtained as the result of the action of Micrococcus luteus, Aspergillus niger and mixtures thereof. The amount of NMDC employed is preferably sufficient to destroy all the hydrogen peroxide present in the HPLM in which the NMDC is released. Excess amounts of NMDC may be employed. However, very large excesses of NMDC, for example, more than about 300% of the amount needed to destroy all the hydrogen peroxide present in the HPLM, are to be avoided since such excessive amounts of NMDC may cause problems with the disinfected lens and/or with the ability to safely and comfortably wear such disinfected lens. NMDC is preferably present in an amount of about 10 to about 1000, more preferably about 20 to about 800, units of catalase activity per milliliter of liquid medium. The amount of NMDC employed depends not only on the amount of hydrogen peroxide to be destroyed, but also on the specific NMDC being used. For example, in an aqueous . solution containing about 3% (w/v) hydrogen peroxide, about 100 to about 1000 units of catalase activity/ml of solution is preferably used if the catalase is obtained by the action of Micrococcus luteus; and about 10 to about 200 units of catalase activity/ml of solution is preferably used if the catalase is obtained by the action of Aspergillus niger. In the present invention, hydrogen peroxide is preferably used in a disinfecting amount. A disinfecting amount preferably means such amount as will reduce the microbial burden by one log in three hours. More preferably, the amount of hydrogen peroxide used is such that the microbial load is reduced by one log order in one hour. Particularly preferred are those amounts which reduce the microbial load by one log unit in 10 minutes or less. Aqueous hydrogen peroxide solutions, preferably containing about 0.5% to about 6% of hydrogen peroxide, are known to be effective disinfecting solutions for contact lenses. These solutions are effective at killing bacteria and fungi and other microorganisms which may be found on contact lenses. The liquid media used are selected to have no substantial detrimental effect on the lens being treated, and on the wearer of the treated lens. The liquid media are constituted to allow, and preferably to even facilitate, the present lens treatment or treatments. The liquid media are preferably aqueous-based and more preferably are aqueous, substantially isotonic liquid media. Particularly useful aqueous liquid media are those derived from saline, e.g., a conventional saline solution or buffered saline solution. During the disinfecting contacting, it is preferred that the aqueous liquid medium have a pH in the range of about 2 or 3 to about 9. During the time in which the residual hydrogen peroxide disinfectant is being destroyed, the pH of the aqueous liquid medium is preferably about 3 or higher, for example, to about 10, or about 6 to about 8. One important advantage of certain of the NMDC's, for example, catalase obtained by the action of Aspergillus niger, is an ability to effectively function in destroying hydrogen peroxide over a broader pH range relative to the effective pH range of bovine catalase. This feature allows the disinfecting to occur under acid conditions, which is often preferred, and the hydrogen peroxide destruction to start at the same acid conditions. Thus, the time required to destroy all the hydrogen peroxide is reduced because it is not necessary to wait until the pH of the liquid medium is adjusted upwardly before contacting the HPLM with the NMDC. By the time the destruction of the hydrogen peroxide is complete, it is preferred that the pH of the liquid medium be in the range of about 6 to about 8. The liquid media, e.g., aqueous liquid media, employed preferably include a buffer component which is present in an amount effective to maintain the pH of the liquid medium in the desired range. This buffer component may be present in the liquid medium and/or may be introduced into the liquid medium, e.g., either separately or in combination with one or more of the other presently useful components, e.g., with the NMDC. Among the suitable buffer components or buffering agents which may be employed are those which are conventionally used in contact lens care products. Examples of useful buffer components include those with carbonate functionalities, bicarbonate functionalities, phosphate functionalities, borate functionalities, and the like and mixtures thereof. The buffers may be alkali metal and alkaline earth metal salts, in particular sodium and potassium. In one embodiment, solid compositions, which are preferably initially contacted with the HPLM at substantially the same time as is the lens to be disinfected, can provide for effective lens disinfection and, in addition, effectively destroy the residual hydrogen peroxide remaining in the liquid medium so that the disinfected lens can be removed from the liquid medium and placed into the eye for safe and comfortable wear. Such solid compositions may be present in the form of at least one item which includes a coated portion, e.g., a core such as a core tablet, and a barrier or delayed release component. The coated portion or core includes the NMDC. The barrier component acts to delay the release of the NMDC from the coated portion in the HPLM for a period of time, preferably sufficient to allow the lens to be disinfected. Preferably, the barrier component substantially surrounds or coats the coated portion. The delayed release of the NMDC into the liquid medium may be accomplished in any one of many suitable ways, a number of which are conventional and well known in the art. For example; the barrier component may be provided by coating a core tablet containing the NMDC with a slow dissolving coating material, which may ultimately be completely or only partially soluble in the liquid medium, or by including the NMDC in a matrix from which it may be slowly leached. Also, the matrix may be coated with a slow dissolving material so that the start of the slow release is delayed. The delayed release form of the NMDC is preferably such that substantially no release occurs during a delay period followed by rapid and substantially complete release of the NMDC at the end of the delay period. Such a result may be obtained by coating the NMDC with a slow dissolving coating. Barrier components suitable as either coatings or as matrices, include water soluble vinyl polymers, such as polyvinylpyrollidone, polyvinylalcohol and polyethyleneglycol; water soluble proteins; polysaccharide and cellulose derivatives, such as methyl cellulose, hydroxypropylmethyl cellulose, sodium carboxymethyl cellulose; alginic acid and its salts and other derivatives; and the like and mixtures thereof. Multi-layered delayed release including core and coating layers) tablets or pills are preferred. Delayed release technology is well known in the art as exemplified by the text Controlled Drug Delivery , 2nd Ed., Joseph R. Robinson & Vincent H.L. Lee, Eds., Marcel Dekker, Inc., New York, 1987. The amount of barrier component used is not critical in the present invention provided that such barrier component functions as described herein. The barrier component or components may suitably be present in the range of about 1% or about 5% to about 1000% or more, based on the weight of the NMDC. The present solid compositions are produced using compression tableting methods. In tableting a composition according to the invention, conventional tableting additives, such as sugar based excipients, e.g., lactose, surfactants, e.g., sodium lauryl sulphate, polyoxy-ethyleneglycol monoalkyl ethers, alkyl-aryl ethoxylates or saccharide esters, and water soluble polymers, such as polyvinylpyrollidone and polyethylene glycol, may be employed. In a particularly useful embodiment, the present compositions further include at least one enzyme effective to remove debris from a contact lens. Among the types of debris that form on contact lens during normal use are protein-based debris, mucin-based debris, lipid-based debris and carbohydrate-based debris. One or more types of debris may be present on a single contact lens. The enzyme employed may be selected from peroxide-active enzymes which are conventionally employed in the enzymatic cleaning of contact lenses. For example, many of the enzymes disclosed in Huth et. al. U.S. Reissue Patent 32,672 and Karageozian et al U.S. Patent 3,910,296 are useful in the present invention. These patents are incorporated in their entirety by reference herein. Among the useful enzymes are those selected from proteolytic enzymes, lipases and mixtures thereof. Preferred proteolytic enzymes are those which are substantially free of sulfhydryl groups or disulfide bonds, whose presence may react with the active oxygen in the HPLM to the detriment of the activity of the enzyme. Metallo-proteases, those enzymes which contain a divalent metal ion such as calcium, magnesium or zinc bound to the protein, may also be used. A more preferred group of proteolytic enzymes are the serine proteases, particularly those derived from Bacillus and Streptomyces bacteria and Aspergillus molds. Within this grouping, the still more preferred enzymes are the derived alkaline proteases generically called subtilisin enzymes. Reference is made to Deayl, L., Moser, P.W. and Wildi. B.S., "Proteases of the Genus Bacillus. II Alkaline Proteases", Biotechnology and Bioengineering, Vol. XII, pp 213-249 (1970) and Keay, L. and Moser, P.W., "Differentiation of Alkaline Proteases form Bacillus Species" Biochemical and Biophysical Research Comm., Vol 34, No. 5, pp 600-604, (1969). The subtilisin enzymes are broken down into two sub-classes, subtilisin A and subtilisin B. In the subtilisin A grouping are enzymes derived from such species are B. subtilis, B. licheniformis and B. pumilis. Organisms in this sub-class produce little or no neutral protease or amylase. The subtilisin B sub-class is made up of enzymes from such organisms a B. subtilis , B. subtilis var. amylosacchariticus , B. amyloliquefaciens and B. subtilis NRRL B3411. These organisms produce neutral proteases and amylases on a level about comparable to their alkaline protease production. One or more enzymes from the subtilisin A sub-class are particularly useful. In addition other preferred enzymes are, for example, pancreatin, trypsin, collaginase, keratinase, carboxylase, aminopeptidase, elastase, and aspergillo-peptidase A and B, pronase E (from S. griseus) and dispase (from Bacillus polymyxa ). An effective amount of enzyme is to be used in the practice of this invention. Such amount will be that amount which effects removal in a reasonable time (for example overnight) of substantially all of at least one type of debris from a lens due to normal wear. This standard is stated with reference to contact lens wearers with a history of normal pattern of lens debris accretion, not the very small group who may at one time or another have a significantly increased rate of debris accretion such that cleaning is recommended every day, or every two or three days. The amount of enzyme required to make an effective cleaner will depend on several factors, including the inherent activity of the enzyme, and the extent of its interaction with the hydrogen peroxide present. As a basic yardstick, the working solution should contain sufficient enzyme to provide about 0.001 to about 3 Anson units of activity, preferably about 0.01 to -about 1 Anson units, per single lens treatment. Higher or lower amounts may be used. Enzyme activity is pH dependent so for any given enzyme, there is a particular pH range in which that enzyme will function best. The determination of such range can readily be done by known techniques. The present solid compositions which include such lens cleaning enzymes may be structured to release the enzyme in the liquid medium which contacts the composition at any time relative to the other component or components of the composition provided that the released enzyme is effective at the conditions present in the liquid medium to perform the cleaning function, as described herein. In one particularly useful embodiment, the cleaning enzyme is released in the liquid medium prior to or at substantially the same time as NMDC is so released. Using the present compositions to disinfect, and preferably clean, a contact lens may be accomplished by contacting the lens to be disinfected with the composition, if the composition includes a liquid medium, or with a combination of the composition and a liquid medium at conditions effective to effectively disinfect the lens. In the event that a debris removing enzyme is present in the composition, the contact lens in the liquid medium is also effectively cleaned of such debris. This cleaning action can occur before the lens is disinfected, at the time the lens is being disinfected, or after the lens is disinfected. It is preferred that the NMDC not be released into the liquid medium until the lens has been contacted with, e.g., immersed in, liquid medium for a time sufficient, more preferably in the range of about 1 minute to about 4 hours and still more preferably in the range of about 5 minutes to about 1 hour, to effectively disinfect the lens. It is also preferred that substantially all of the residual hydrogen peroxide in the liquid medium be destroyed in less than about 3 hours or about 4 hours, more preferably in less than about 1 hour and still more preferably in less than about 30 minutes, after the NMDC is initially released in the liquid medium. The disinfecting contacting preferably occurs in a quantity, e.g., about 5 ml to about 15 ml, of an HPLM at a temperature to maintain the liquid medium substantially liquid. It is preferred that the contacting temperature be in the range of about 0°C to about 100°C, and more preferably in the range of about 10°C to about 60°C and still more preferably in the range of about 15°C to about 30°C. Contacting at or about ambient temperature is very convenient and useful. The contacting preferably occurs for a time to effectively disinfect the lens being treated. After this disinfecting contacting, the NMDC can be released in the liquid medium to destroy the residual hydrogen peroxide. This "hydrogen peroxide destruction" contacting can occur at the same temperature conditions at which the disinfecting contacting occurred. This contacting occurs for a time sufficient to destroy all the hydrogen peroxide present in the liquid medium. The NMDC may be present in a delayed release form, as described elsewhere herein. Alternately, the disinfected lens can be removed from the HPLM and placed in and contacted with a separate quantity, for example, about 5 ml to about 15 ml, of a liquid medium containing NMDC to destroy the hydrogen peroxide carried by the disinfected lens. This "separate" contacting can occur at the same temperature conditions at which the disinfecting contacting occurred. This contacting occurs for a time sufficient to destroy all the hydrogen peroxide present in the liquid medium, for example, in less than about 3 hours or about 4 hours, and preferably less than about 1 hour or about 30 minutes. After such contacting, the liquid medium preferably includes substantially no hydrogen peroxide, and the disinfected lens can be removed from this liquid medium and placed directly into the eye for safe and comfortable wear. Alternately, the disinfected lens can be rinsed, e.g., with saline solution, to free the lens of enzyme or enzymes prior to placing the disinfected lens into the eye. The following non-limiting examples illustrate certain aspects of the present invention. EXAMPLES 1 AND 2 A series of samples of NMDC's were tested to determine what effect tableting compression has on the activity of the catalase. Catalase obtained by the action of Micrococcus luteus was selected as the first composition (Example 1). Quantities of this catalase from four (4) separate production lots of this product sold by Solvay Enzymes, Inc. were subjected to conventional compression tableting conditions used to produce catalase tablets from bovine catalase to destroy hydrogen peroxide contact lens disinfectant. This catalase had a molecular weight of 225,000 to 250,000, and a specific activity of more than 65,000 International Units (IU)/mg. This product had a protein purity of more than 97%. Similarly, catalase obtained by the action of Aspergillus niger was selected as the second composition (Example 2). Quantities of this catalase from two (2) separate production lots of this product sold by Genencor Corporation and from two (2) separate production lots of this product sold by Purified Protein, Inc. were subjected to compression tableting as described above. These catalases had a molecular weight of about 323,000, a specific activity of about 7,000 to 12,000 IU/mg, and a protein purity of more than 97%. Catalase from bovine livers conventionally used to destroy hydrogen peroxide contact lens disinfectant has a molecular weight of about 240,000, a specific activity of more than 65,000 IU/mg and a protein purity of more than 97%. The theoretical activity of each of the above-noted eight (8) quantities of catalase was calculated. A tablet made from each of these eight quantities of catalase was tested, using conventional procedures, to determine the actual catalase activity of the tablet. Results of these tests were as follows: EXAMPLE 1 THEORETICAL ACTIVITY ACTUAL ACTIVITY LOSS,% TABLET A 7704 6880 10.7 TABLET B 5910 5118 13.4 TABLET C 5501 5533 0 TABLET D 7020 6450 8.1 AVE. 8.0 EXAMPLE 2 TABLET A 875 651 25.6 TABLET B 1686 1653 2.0 TABLET C 1228 1160 5.5 TABLET D 2606 2234 14.3 AVE. 11.8 Under similar conditions, catalase obtained from bovine livers lost an average of 24.0% of its theoretical activity. These results indicate that both Micrococcus luteus catalase and Aspergillus niger catalase are substantially more stable than catalase obtained from bovine livers when subjected to compression tableting conditions. Such compression tableting conditions are representative of the conditions to which catalase is subjected in making contact lens disinfectant destroying compositions. In effect, these results indicate that such NMDC's can be employed more effectively and efficiently than bovine catalase in a compressed tablet to destroy hydrogen peroxide contact lens disinfectant. EXAMPLES 3 TO 4 Tablets containing catalase obtained by the action of Micrococcus luteus and Aspergillus niger and bovine catalase were maintained at 45° C for a period of time of 90 days. Some of each of these tablets were tested at the beginning of the test, 30 days into the-test, 60 days into the test and 90 days into the test to determine catalase activity. Results of these tests were as follows: Raw Material Source TIME, DAYS 0 0 30 60 90 ACTIVITY (% OF INITIAL ACTIVITY) Micrococcus 5018 3508 2997 2177 Luteus (100%) (70%) (60%) (43%) A. Niger 2120 1464 1221 729 (100%) (69%) (58%) (34%) Bovine 5319 2242 634 404 Liver (100%) (42%) (12%) (7.6%) These tests indicate that the stability of the NMDC's is substantially greater than the stability of bovine catalase. Thus, the catalase obtained by the action of Micrococcus luteus and Aspergillus niger have increased effective shelf lives, thus making these materials very useful for consumer products, such as for contact lens-related products. The above examples make clear that the presently useful NMDC's are more stable than the conventionally used bovine catalase in contact lens treating service. EXAMPLE 5 A layered tablet, having a core tablet surrounded by a delayed release layer, is prepared. The layered tablet has the following composition: CORE TABLET Sodium Chloride 89.4 mg Dibasic Sodium Phosphate (Anhydrous) 12.5 mg Monobasic Sodium Phosphate Monohydrate (Anhydrous) 0.87 mg Polyethylene Glycol (Molecular Weight of about 3350) 1.05 mg Lyophilized Catalase Derived from Micrococcus luteus 7020 units COATING LAYER Hydroxypropylmethylcellulose 8 mg This layered tablet is used to disinfect a conventional soft contact lens as follows: 10 ml of a 3% (w/v) aqueous solution of hydrogen peroxide is provided at room temperature. The contact lens to be disinfected and the layered tablet are placed in the solution at the same time. For approximately 45 minutes, the solution remains substantially quiet, i.e., substantially no bubbling (gas evolution) takes place. For the next approximately 2 hours, the solution bubbles. After this period of time, the solution becomes and remains quiet: 3 hours after the contact lens is first introduced into the solution, it is removed from the solution, rinsed free of catalase with a saline solution and placed into the wearer's eye. It is found that the contact lens is effectively disinfected. Also, the lens wearer experiences no discomfort or eye irritation from wearing the disinfected contact lens. The bubbling of the solution provides an indication that hydrogen peroxide destruction is occurring an indication that the peroxide destruction is complete is provided when the bubbling stops. EXAMPLE 6 A layered tablet is prepared as in Example 5 except that sufficient subtilisin A is included as an outer layer to provide the tablet with 10 ppm (by weight) of this enzyme. This cleaning enzyme containing tablet is used to disinfect and clean a protein-based debris laden soft contact lens. 10 ml of a 3% (w/v) aqueous solution of hydrogen peroxide is provided at room temperature. The contact lens to be disinfected and cleaned and the cleaning enzyme-containing layered tablet are placed in the solution at the same time. For approximately 45 minutes the solution remains substantially quiet. For the next approximately 2 hours, the solution bubbles. After this period of time, the solution becomes and remains quiet. 10 hours after the contact lens is first introduced into the solution, it is removed from the solution, rinsed free of enzyme with a saline solution, and placed into the wearer's eye. It is found that the contact lens is effectively disinfected and cleaned of protein-based debris. The lens wearer experiences no discomfort or eye irritation from wearing the-disinfected and cleaned contact lens. EXAMPLE 7 A layered tablet, having a core tablet surrounded by a delayed release layer, is prepared. The layered tablet has the following composition: CORE TABLET Sodium Chloride 89.4 mg Dibasic Sodium Phosphate (Anhydrous) 12.5 mg Monobasic Sodium Phosphate Monohydrate (Anhydrous) 0.87 mg Polyethylene Glycol (Molecular Weight of about 3350) 1.05 mg Lyophilized Catalase Derived from Aspergillus niger 500 units COATING LAYER Hydroxypropylmethylcellulose 8 mg This layered tablet is used to disinfect a conventional soft contact lens as follows: 10 ml of a 3% (weight/volume) aqueous solution of hydrogen peroxide is provided at room temperature. The contact lens to be disinfected and the layered tablet are placed in the solution at the same time. For approximately 45 minutes, the solution remains substantially quiet. For the next approximately 2 hours, the solution bubbles. After this period of time, the solution becomes and remains quiet. 3 hours after the contact lens is first introduced into the solution, it is removed from the solution, rinsed free of catalase with saline solution, and placed into the wearer's eye. It is found that the contact lens is effectively disinfected. Also, the lens wearer experiences no discomfort or eye irritation from wearing the disinfected contact lens. EXAMPLE 8 A layered tablet is prepared as in Example 7 except that sufficient subtilisin A is included as an outer layer to provide the tablet with 10 ppm (by weight) of this enzyme. This cleaning enzyme containing tablet is used to disinfect and clean a protein-based debris laden soft contact lens. 10 ml of a 3% (w/v) aqueous solution of hydrogen peroxide is provided at room temperature. The contact lens to be disinfected and cleaned and the cleaning enzyme-containing layered tablet are placed in the solution at the same time. For approximately 45 minutes the solution remains substantially quiet. For the next approximately 2 hours, the solution bubbles. After this period of time, the solution becomes and remains quiet. 10 hours after the contact lens is first introduced into the solution, it is removed from the solution, rinsed free of enzyme with a saline solution, and placed directly into the wearer's eye. It is found that the contact lens is effectively disinfected and cleaned of protein-based debris. The lens wearer experiences no discomfort or eye irritation from wearing the disinfected and cleaned contact lens. While this invention has been described with respect to various specific examples and embodiments, it is to be understood that the invention is not limited thereto and that it can be variously practiced within the scope of the following claims.

Claims: A process for the preparation of a tablet composition suitable for destroying substantially all of the hydrogen peroxide remaining after disinfecting a contact lens with a hydrogen peroxide solution, the tablet composition being a compressed tablet containing a non-mammalian derived catalase, but excluding tablets consisting of 1mg of A. niger catalase-R and a sorbitol carrier; which process comprises subjecting the catalase to compression tableting conditions to produce a compressed tablet in which the catalase activity of the catalase is greater than the catalase activity of bovine liver catalase when subjected to the same compression tableting. A process according to claim 1 wherein the tablet composition includes a coated portion and a barrier or delayed release component. A process according to claim 2 wherein the said compressed tablet is a core tablet and including the step of coating the core tablet with a barrier component for delaying the release of the catalase. A process according to claim 2 or claim 3 wherein the barrier component is selected from water soluble vinyl polymers, water soluble proteins, polysaccharide and cellulose derivatives, alginic acid and its salts and derivatives, and mixtures thereof. A process according to claim 4 wherein the barrier component is hydroxypropylmethylcellulose. A process according to claim 1 wherein the said compressed tablet contains conventional tableting additives selected from sugar-based excipients, surfactants and water soluble polymers. A tablet composition prepared according to any one of the preceding claims. A compressed tablet composition suitable for destroying substantially all of the hydrogen peroxide remaining after disinfecting a contact lens with a hydrogen peroxide solution, the compressed tablet composition containing a non-mammalian derived catalase, the non-mammalian derived catalase being more stable in the compressed tablet than bovine catalase in tablets produced by the same compression tableting conditions; the tablet having a barrier component effective to delay release of the catalase in the hydrogen peroxide solution. A compressed tablet composition according to claim 8 comprising a core tablet coated with the barrier component. A compressed tablet composition according to any one of the preceding claims further including at least one enzyme effective to remove debris from a contact lens. A method for destroying hydrogen peroxide remaining after disinfecting a contact lens with hydrogen peroxide, which method comprises the use of a tablet composition as defined in any one of the preceding claims. A method of disinfecting a contact lens, which method comprises contacting the lens with hydrogen peroxide, said contacting occurring at conditions effective to disinfect said contact lens, and thereafter destroying residual hydrogen peroxide using a tablet composition as defined in any one of the preceding claims.

Inventors: COOK JAMES N, WORSLEY JOHN L, COOK, JAMES N., WORSLEY, JOHN L.
Applicants: ADVANCED MEDICAL OPTICS INC, ADVANCED MEDICAL OPTICS, INC.
Application year: 1994
Main classification: A61L12
IPC codes: A61L12