Saw blade retention system

Abstract: A saw blade retention system for retaining a saw blade (48) to a reciprocating saw includes a shaft (32) connected to the saw for reciprocation and having a slot (46) for receiving the saw blade (48) . The saw blade retention system also includes a chuck (66) disposed about the shaft (32) and having a slot (86) aligned with the slot (46) in the shaft (32) in an unlocked position for allowing the saw blade (48) to be disposed in the slot (46) of the shaft (32). The saw blade retention system further includes a cam-type mechanism (80,90) for allowing the chuck (66) to rotate angularly relative to the saw blade (48) and shaft (32) to a locked position to prevent the saw blade (48) from exiting the slots and for allowing the chuck (66) to move axially relative to the shaft (32) to prevent axial movement of the saw blade (48) between the chuck (66) and the shaft (32). Complementary inclined surfaces (64 and 88) are provided on the saw blade (48) and the chuck (66) to center the blade (48) relative to its intended path of reciprocation.

Description: The present invention relates generally to saws and, more particularly, to a saw blade retention system for a reciprocating surgical saw. Generally, a reciprocating saw known as a "sternal saw" is used in splitting a sternum of a patient during thoracic surgery by cutting from either the suprasternal notch or the xiphoid process. Typically, the sternal saw is driven through a flexible drive shaft by an electric motor which may be operated by a foot control. The sternal saw includes a reciprocating shaft and saw blade. The saw blade is removably secured to the reciprocating shaft by a fastener such as a screw. One disadvantage of the above sternal saw is that the saw blade may rotate about the screw relative to the reciprocating shaft. Another disadvantage is that it is not convenient to change the saw blade after sterilization of the sternal saw. Yet another disadvantage is that a tool such as a screwdriver is required to change the saw blade. Still another disadvantage is that the saw blade and screw are packaged together which is undesired. A further disadvantage is that the screw increases the cost for changing or replacing the saw blade. One sternal saw that has been in wide use has been sold by Minnesota Mining and Manufacturing Company, St. Paul, Minnesota, under the trade designation "SARNS" Sternal Saw, Catalog No. 6090. This invention provides a saw blade and a saw blade retention system that are adapted to facilitate aligning a saw blade relative to a reciprocating or orbital saw, and that are adapted to securely retain the saw blade on the saw. In the case of the reciprocating saw, the saw blade and saw blade retention system are designed to bring the longitudinal axis of an elongate saw blade into alignment with the intended path of travel of the saw blade. Generally, a saw blade of the invention comprises a generally elongate blade portion having a plurality of teeth, and a shank portion extending from the blade portion for connection to a reciprocating saw. The saw blade has a longitudinal axis extending through the blade and shank portions. The shank portion is generally planar having opposite major surfaces, opposite lateral edges, and a generally linear or planar end edge extending generally perpendicular to the longitudinal axis of the saw blade. Each of the opposite lateral edges of the shank portion includes at least one inclined edge between the end edge and the blade portion, with the inclined edge generally facing away from the end edge and extending at an inclined angle relative to the longitudinal axis of the saw blade. The inclined orientation of the inclined edges relative to the end edge tends to facilitate alignment of the saw blade relative to a saw. Preferably, a pair of recesses are provided in the shank portion, with the recesses extending generally laterally inwardly toward one another from the opposite lateral edges of the shank portion. The inclined edges are formed along one edge of each recess. Preferably, the inclined edges extend at an angle of about 110 degrees relative to the longitudinal axis of the saw blade. Also, preferably, the inclined edges are disposed at an angle of about twenty degrees relative to the end edge, and an angle of about 140 degrees relative to one another. In a second aspect of the invention, a saw blade retention system is provided for a reciprocating saw. The saw blade retention system comprises a surgical saw blade as described above, and a reciprocating saw. The saw comprises a shaft mounted in the saw for reciprocation. The shaft has a first blade-receiving slot at one end of the shaft for receiving the shank portion of the saw blade, with the first blade-receiving slot having a bottom end and an open end. A chuck is disposed about the shaft. The chuck has a annular ledge extending radially inwardly at one end to define a blade-receiving opening, with a second blade-receiving slot extending through the ledge generally radially outwardly from the opening. The chuck is mounted on the saw for rotation relative to the shaft between an unlocked position and a locked position. In the unlocked position, the second blade-receiving slot in the chuck is aligned with the first blade-receiving slot in the shaft to allow the saw blade to be inserted into the first and second blade-receiving slots. In the locked position, the first and second blade-receiving slots are not aligned such that the ledge of the chuck holds the saw blade in the first blade-receiving slot. The ledge of the chuck has a generally frustoconical surface generally complementary to the inclined edges of the saw blade for engagement with the inclined edges of the saw blade when the chuck is moved to its locked position such that the end edge of the saw blade is held against the bottom of the first blade-receiving slot and the saw blade tends to be centered by the forces applied by the frustoconical surface and the bottom of the first blade-receiving slot. Preferably, the blade-receiving opening of the chuck has a diameter at least as large as the distance between the opposing recesses of the saw blade but less than the distance between the lateral edges of the shank portion of the saw blade. Also, preferably, cam slots are provided in one of the chuck and shaft, and a pin is mounted on the other of the chuck and shaft, with the pin extending into the cam slots. The cam slots are disposed at a helical angle relative to the axis of rotation of the chuck such that the frustoconical surface of the ledge moves closer to the bottom of the first blade-receiving slot as the chuck is rotated from its unlocked position toward its locked position. Most preferably, the inclined edges of the saw blade are disposed at an angle of approximately 20 degrees relative to the end edge of the saw blade; the frustoconical surface of the chuck is disposed at an angle of approximately 20 degrees relative to the bottom of the first blade-receiving slot; and the helical angle of the cam slots is approximately eight degrees. Also, preferably, a biasing means is provided for biasing the chuck toward its locked position. For example, the biasing means may comprise a torsion spring operatively linked with the chuck and shaft to bias the chuck toward its locked position relative to the shaft. According to one preferred aspect of the invention, a detent means is provided for releasably securing the chuck in its unlocked position to facilitate inserting the saw blade. One advantage of the present invention is that a saw blade retention system is provided for removably retaining a saw blade to a reciprocating or sternal saw. Another advantage of the present invention is that the saw blade retention system incorporates a self-centering blade feature which provides axial and radial locking action by a three point pinch, trapping the saw blade to prevent movement thereof. Yet another advantage of the present invention is that the saw blade retention system eliminates the use of screws and screwdrivers. A further advantage of the present invention is that the saw blade retention system allows for added convenience and decreases the cost of changing or replacing the saw blade. Other objects, features and advantages of the present invention will be readily appreciated as the same becomes better understood after reading the following description taken in conjunction with the accompanying drawings. The invention will be further described with reference to the drawing wherein corresponding reference numerals indicate corresponding parts throughout the several views of the drawing, and wherein: FIG. 1 is a perspective view of a saw blade retention system, according to the present invention, illustrated in operational relationship to a sternal saw system; FIG. 2 is a fragmentary elevational view of the saw blade retention system and a sternal saw of the sternal saw system of FIG. 1; FIG. 3 is an exploded perspective view of the saw blade retention system of FIGS. 1 and 2; FIG. 4 is an elevational view of the saw blade retention system of FIGS. 1 through 3; FIG. 5A is a sectional view taken along line 5-5 of FIG. 4 illustrating the saw blade retention system in an unlocked position; FIG. 5B is a sectional view taken along line 5-5 of FIG. 4 illustrating the saw blade retention system in a locked position; FIG. 6 is a fragmentary view of the saw blade retention system of FIG. 4 illustrating the saw blade retention system in a locked position; Figure 7 is an elevational view, similar to figure 4, of another embodiment of the saw blade retention system, showing a blade-retaining chuck held in its blade-releasing position; Figure 8 is an elevational view similar to figure 7 showing the blade-receiving chuck in its blade-securing position; and Figure 9 is a view of a portion of the blade-receiving chuck illustrating yet another embodiment of the saw blade retention system of the invention. Referring to the drawings and in particular to FIG. 1 thereof, a saw blade retention system 10, according to the present invention, is illustrated in operational relationship to a reciprocating or sternal saw system, generally indicated at 12. The sternal saw system 12 includes a sternal saw 14 driven through a flexible drive shaft 16 by an electric motor 18. The electric motor 18 has a plug 20 for connection to a foot control (not shown) which, in turn, is connected to a source of electrical power (not shown). Referring to FIG. 2, the sternal saw 14 is a reciprocating saw designed for use in splitting a sternum of a patient during thoracic surgery. The sternal saw 14 has a conventional rotatable shaft 22 which is operatively rotated by the drive shaft 16. The sternal saw 14 also has a conventional eccentric member 24 having a first shaft mounted in a bearing 26 in the housing of the sternal saw 14 for rotation along a common axis of rotation with the rotatable shaft 22, and an eccentric shaft connected to the rotatable shaft 22 and offset from the axis of rotation of the rotatable shaft 22. The sternal saw 14 further has a reciprocating shaft 28 mounted on the eccentric shaft of the eccentric member 24 by a bearing 30. The arrangement is such that rotation of shaft 22 rotates the eccentric member 24, in turn, reciprocating the shaft 28 along its axis of reciprocation. A sternal saw having rotatable, eccentric and reciprocating shafts for reciprocating a blade has been available from Minnesota Mining and Manufacturing Company, St. Paul, Minnesota, under the trade designation "SARNS" Sternal Saw, Catalog No. 6090. Referring to FIGS. 2 and 3, the novel saw blade retention system 10, according to the present invention, includes a retention shaft, generally indicated at 32. The retention shaft 32 is connected to the reciprocating shaft 28 by suitable means such as a fastener 34. Alternatively, the retention shaft 32 and the reciprocating shaft 28 could be one, integral piece. The retention shaft 32 is generally cylindrical in shape and extends longitudinally through an aperture 36 in a bushing 38 at one end of the sternal saw 14. It should be appreciated that the retention shaft 32 reciprocates due to the movement of the reciprocating shaft 28 of the sternal saw 14. The retention shaft 32 has a main portion 40 and a first stepped portion 42 at one end of the main portion 40. The first stepped portion 42 has a diameter less than a diameter of the main portion 40. The retention shaft 32 also includes a second stepped portion 44 at the end of the first stepped portion 42 and having a diameter less than a diameter of the first stepped portion 42. The retention shaft 32 further includes a blade-receiving aperture or slot 46 extending axially through the second stepped portion 44 and into the first stepped portion 42 to a blade seat 47 for a function to be described. The saw blade retention system 10 also includes a generally flat, elongate saw blade, generally indicated at 48. The saw blade 48 has a generally elongate blade portion 50 extending axially/longitudinally with a plurality of teeth 52. The saw blade 48 also has a shank portion 54 extending axially/longitudinally from the blade portion 50. In use, the shank portion 54 is disposed in the blade-receiving slot 46 of the retention shaft 32. The shank portion 54 is generally pentagonal in shape and has an end edge 56 which is linear or planar and side edges 58 which are linear or planar and generally perpendicular to the end edge 56. The shank portion 54 also has recesses 60 axially/longitudinally aligned and extending toward each other from opposite edges of the shank portion 54 to form a reduced portion 62 having a width less than a width of the shank portion 54. The shank portion 54 also has inclined edges 64 extending from the side edges 58 to the reduced portion 62 and toward the blade portion 50. The inclined edges 64 preferably extend at an angle ("α" in figure 6) of approximately 20 degrees relative to the lateral direction (i.e., the direction along the major surfaces of the blade 48 perpendicular to the longitudinal direction of the blade 48). As illustrated in FIGS. 1 and 2, the blade portion 50 may be supported at its free end by a conventional foot piece 65 connected to the sternal saw 14. Referring to FIGS. 2 through 4 and 6, the saw blade retention system 10 further includes a chuck, generally indicated at 66, for removably retaining or securing the saw blade 48 to the retention shaft 32. The chuck 66 is generally tubular and has a body portion 68 and a stem portion 70 at one axial end and a seating portion 72 at the other axial end. The body portion 68 is generally cylindrical in shape and has a first pocket 74 of a diameter to receive the shank portion 54 of the saw blade 48. The body portion 68 also has an outer surface formed with a plurality of recesses 76 extending axially and spaced laterally to form a gripping surface for a hand of an operator. It should be appreciated that the outer surface of the body portion 68 may be formed as a gripping surface by any suitable means such as knurling. The stem portion 70 extends axially from the body portion 68 and is generally cylindrical in shape. The stem portion 70 has an outer surface of a diameter less than a diameter of the outer surface of the body portion 68. The stem portion 70 also has a second pocket 78 of a diameter to receive the main portion 40 of the retention shaft 32. The second pocket 78 has a diameter greater than a diameter of the first pocket 74. The stem portion 70 further has at least one, preferably a pair of, cam grooves or slots 80 opposing each other and extending circumferentially and axially (e.g., helically) a predetermined amount. For example, the cam slots 80 extend circumferentially about sixty-nine degrees (69°), axially 1.14mm (.045 inch), and have a helix angle of approximately 8 degrees relative to the axis of rotation of the chuck 66. It should be appreciated that the cam slots 80 may have any suitable circumferential or axial length for a function to be described. The seating portion 72 is generally frustoconical in shape and extends axially from the body portion 68. The seating portion 72 has an annular ledge 82 at the end thereof which extends radially inwardly to form an aperture 84 having a diameter less than the diameter of the first pocket 74. The ledge 82 has a blade aperture or slot 86 extending axially through the ledge 82 of a width sufficient to allow the shank portion 54 to be received or disposed within the first pocket 74. It should be appreciated that the aperture 84 is of a sufficient diameter to allow the second stepped portion 44 of the retention shaft 32 to be received or disposed therein. The seating portion 72 also has an interior surface 88 on ledge 82 which is conical or inclined toward the aperture 84 at a predetermined angle, such as twenty degrees (20°), for example, approximately equal to and complementary with the angle of the inclined edges 64 of the blade 48. The interior surface 88 mates or cooperates with the inclined surfaces 64 of the shank portion 54 to center the saw blade 48 relative to an axial axis A of the retention shaft 32. It should be appreciated that the inclined surface 88 of the chuck 66 moves the shank portion 54 radially due to the contact between the inclined surface 88 and inclined edges 64 to center the saw blade 48. It should also be appreciated that the interior surface 88 cooperates with the shank portion 54 to provide a positive radial locking force to prevent radial movement of the saw blade 48 relative to the retention shaft 32. The saw blade retention system 10 also includes a pin 90 to cooperate with the cam slots 80. The pin 90 is generally cylindrical in shape and is disposed in a pin aperture 92 extending diametrically through the main portion 40 of the retention shaft 32. Preferably, the pin 90 is made of a softer metal material than the retention shaft 32 or chuck 66 and is press-fit into the pin aperture 92. The pin 90 is of a sufficient length to extend into the cam slots 80. The pin 90 cooperates with the cam slots 80 to limit the rotation of the chuck 66 and allow axial movement of the chuck 66 relative to the retention shaft 32. The saw blade retention system 10 further includes a spring 94 for urging the chuck 66 in a locked position when the pin 90 is at an upper end of the cam slots 80. The spring 94 is a torsional spring having first and second tangs 96 and 98. The spring 94 is disposed in an annular recess 99 extending radially inwardly between the main portion 40 and the first stepped portion 42. The first tang 96 is disposed in a tang pocket 100 extending axially into the body portion 68 of the chuck 66. The second tang 98 is disposed in a tang recess 102 extending axially into the main portion 40 of the retention shaft 32. The spring 94 is wound counterclockwise (e.g., left-hand thread) and, when relaxed, urges the chuck 66 to a locked position as illustrated in FIG. 5B. In operation, the chuck 66 is rotated relative to the retention shaft 32 by an operator to overcome the force or torque of the spring 94. As the chuck 66 rotates, the cam slots 80 move relative to the pin 90, in turn, moving the chuck 66 axially away from the retention shaft 32. The saw blade retention system 10 has an unlocked position when the slot 86 in the chuck 66 is aligned with the slot 46 in the retention shaft 32 as illustrated in FIG. 5A. In the unlocked position, the pin 90 is at a lower end of the cam slots 80 and interior surface 88 is at a maximum distance from the blade seat 47. The saw blade 48 is inserted through the slot 86 and into the slot 46 until the end edge 56 contacts the blade seat 47. Next, the chuck 66 is released. The spring 94 relaxes and rotates the chuck 66 relative to the retention shaft 32. As the chuck 66 rotates, the cam slots 80 move relative to the pin 90, in turn, moving the chuck 66 axially toward the retention shaft 32 and reducing the distance between the interior surface 88 and the blade seat 47. Since the chuck 66 and retention shaft 32 are coaxial, the interior surface 88 contacts the inclined edges 64 of the shank portion 54 to provide a force to center the saw blade 48 relative the axial axis A of the retention shaft 32. The saw blade retention system 10 has a locked position when the slot 86 in the chuck 66 is not aligned with the blade-receiving slot 46 in the retention shaft 32 as illustrated in FIG. 5B. In the locked position, the pin 90 is at an upper end of the cam slots 80 and the interior surface 88 and blade seat 47 contact the inclined edges 64 and end edge 56, respectively, of the saw blade 48 to provide a three point pinch or line contact, trapping the saw blade 48 and preventing rotational and axial movement thereof. The operation is reversed to unlock and remove the saw blade 48. As used herein, the "locked" position refers to the position in which the chuck 66 "locks" or secures the saw blade 48 on the sternal saw 14, and the "unlocked" or "open" position refers to the position in which the chuck 66 does not hold the saw blade in the sternal saw 14. In the "locked" position, the slot 86 of the chuck 66 is not aligned with the blade-receiving slot 46 of the retention shaft 32. In the "unlocked" position, the slot 86 of the chuck 66 is aligned with the blade-receiving slot 46 of the retention shaft 32. As such, the chuck 66 can be "locked" or held in its "unlocked" or "open" position for example by a detent, as discussed below with respect to figures 7-9. Accordingly, the saw blade retention system 10 incorporates a self-centering blade feature due to the interior surface 88 of the chuck 66 and the inclined edges 64 of the saw blade 48. The saw blade retention system 10 also incorporates a positive axial and radial locking action due to the interior surface 88 and blade seat 47 to trap the saw blade 48. The saw blade retention system 10 also eliminates the use of screws and screwdrivers by providing a ledge 82 and slot 86 for alignment and misalignment with the saw blade 48 and retention shaft 32 to allow insertion and retention of the saw blade 48 to the retention shaft 32. Figures 7 and 8 illustrate an alternative embodiment of the saw blade retention system of the invention, here designated 110. The saw blade retention system 110 includes a blade-retaining chuck 166, similar to chuck 66, but having generally L-shaped cam slots 180. One leg 180A of each of the L-shaped cam slots 180 is similar to cam slots 66, and the other leg 180B of the cam slots 180 provides a detent or locking feature to lock the chuck 166 in its blade-unlocked or open position (figure 7) relative to pin 190. Leg 180A will be referred to as the "cam" leg 180A, and leg 180B will be referred to as the "detent" leg 180B. In its open position (figure 7), the chuck 166 will allow saw blades 148 to be inserted into or removed from the chuck 166. The chuck 166 can be moved to its closed or blade-locking position (figure 8) by pressing the saw blade 148 or chuck 166 toward the main body of the sternal saw 14 as indicated at F, thereby moving the chuck 166 relative to the pin 190 until the pin 190 is in the cam leg 180A of the chuck 166, and rotating the chuck 166 or allowing the chuck 166 to rotate according to the bias of its torsion spring (not shown but similar in some respects to torsion spring 94) to its closed position. In its closed position, the blade aperture or slot (not shown but similar to slot 86) is not aligned with the blade-receiving slot of the retention shaft (not shown but similar to slot 46 in retention shaft 32) so that the blade 148 cannot be removed from the chuck 166. The longitudinal position that the locked "open" chuck 166 would be in is indicated in phantom in figure 8 relative to the "closed" chuck 166. The torsion spring of the blade retention system 110 is similar in some respects to the torsion spring 94 but in use may be more thoroughly characterized as a compression/torsion spring. The compression/torsion spring provides two different biasing forces having different consequences depending upon whether the pin 190 is in the cam leg 180A or the detent leg 180B. When the pin 190 is in the cam leg 180A, the compression/torsion spring functions identically to the torsion spring 94 to bias the chuck 166 toward its closed, blade-retaining position, in which the torsional bias of the spring tends to increase the space between the pin 190 and the detent leg 180B of the chuck 166. When the pin 190 is in the detent leg 180B the compressive/expansive bias of the spring urges the chuck 166 away from the retention shaft to releasably lock the pin 190 in the closed end of the detent leg 180B. It will be appreciated that the compression/torsion spring may provide both of these biases, compression and torsion, when the chuck 166 is in its closed and open positions and when moved between those positions but that the practical result of the biases should be to urge the chuck 166 as specified. Alternately, two separate springs (not shown) may be provided, one being a torsion spring similar to torsion spring 94 and the other being a coil compression spring, for example, which merely biases the chuck away from the retention shaft. In this alternate embodiment, the blade portion 150 of the saw blade 148 is preferably wider than the distance covered between the ends of the blade-receiving slots (not shown but similar to slots 86) so that the longitudinal force F to release the pin 190 from the detent leg 180B may be applied by pushing the saw blade 148 toward the sternal saw. The self-centering feature provided by the inclined edges 64 of the saw blade 48 and the inclined surfaces 88 of the chuck 66 of the embodiment of figures 1-6 may also be provided in the embodiment of figures 7-8. Figure 9 illustrates another alternative embodiment of the saw blade retention system, here designated 210, of the invention. Saw blade retention system 210 is similar in many respects to saw blade retention system 110 but additionally includes a detent notch 281 for releasably holding the chuck 266 relative to the pin 290 in the open position, and the cam slot 280 additionally includes an open end 280C allowing the chuck 266 to be placed on the sternal saw while the pin 290 is in the retention shaft. The saw blade retention system 210 may be assembled after the pin 290 has been inserted into the retention shaft (not shown but similar to retention shaft 32) by aligning the open ends 280C of the cam slots 280 relative to the free ends of the pin 290 and pushing the chuck 266 onto the retention shaft. When the pin 290 has reached the inner end of the open portion 280C of the cam slot 280, the chuck 266 is rotated to bring the pin 290 into the cam leg 280A of the cam slot 280. The cam leg 280A includes the detent notch 281 for releasably locking the chuck 266 in its locked, blade-retaining position on the pin 290. The open portion 280C of the cam slot 280 and the other portions 280A and 280B of the cam slot 280 define a cantilever arm 267 that, while stiff, has some springiness or flexibility so as to deflect slightly when the pin 290 is moved in or out of the detent notch 281. The cantilever arm 267, however, is preferably sufficiently stiff that the pin 290 cannot pass over a raised stop 267A at its free end when a blade (not shown but similar to blade 48 or 148) is inserted in the chuck 266. The chuck 266, however, can be released from the pin 290 for cleaning or maintenance when a blade (not shown) is not inserted into the chuck 266 by simply turning the chuck 266 relative to the pin 290 until the pin 290 is received in the open portion 280C of the cam slot 280. As various changes could be made in the above constructions without departing from the scope of the invention as defined in the claims, it is intended that all matter contained in the above description or shown in the drawing be interpreted as illustrative and not in a limiting sense.

Claims: A surgical saw blade (48; 148) for retention by a reciprocating or orbital saw (14), the saw blade (48; 148) comprising: a generally elongate blade portion (50; 150) having a plurality of teeth (52); a shank portion (54) extending from the blade portion (50; 150) for connection to a reciprocating saw (14), the saw blade (48; 148) having a longitudinal axis extending through the blade and shank portions (50 and 54; 150), the shank portion (54) being generally planar having opposite major surfaces, opposite lateral edges (58) and a generally linear or planar end edge (56) extending generally perpendicular to the longitudinal axis of the saw blade (48; 148); characterized in that each of the opposite lateral edges (58) of the shank portion (54) include at least one inclined edge (64) between the end edge (56) and the blade portion (50; 150), generally facing away from the end edge (56), and extend at an inclined angle relative to the longitudinal axis of the saw blade (48; 148), whereby the inclined orientation of the inclined edges (64) relative to the end edge (56) tends to facilitate alignment of the saw blade (48; 148) relative to a saw (14). A surgical saw blade (48; 148) according to claim 1 further characterized in that the opposite lateral edges (58) include recess-defining edges defining a pair of recesses (60) extending generally laterally inwardly along the shank portion (54) from the opposite edges (58) of the shank portion (54) toward one another, the recess-defining edges including the inclined edges (64). A surgical saw blade (48; 148) according to claims 1 or 2 further characterized in that the inclined edges (64) extend at an angle of about 110 degrees relative to the longitudinal axis of the saw blade (48; 148). A surgical saw blade (48; 148) according to claims 1, 2 or 3 further characterized in that the inclined edges (64) are disposed at an angle of about twenty degrees relative to the end edge (56). A surgical saw blade (48; 148) according to any of claims 1-4 further characterized in that the inclined edges (64) are disposed at an angle of about 140 degrees relative to one another. A surgical saw blade retention system (10; 110; 210) for a reciprocating saw (14), the system (10; 110; 210) comprising a surgical saw blade (48; 148) according to any of claims 1-5, and a reciprocating saw (14) comprising: a shaft (32) mounted in the saw (14) for reciprocation and having a first blade-receiving slot (46) at one end of the shaft (32) for receiving the shank portion (54) of the saw blade (48; 148), the first blade-receiving slot (46) having a bottom end (47) and an open end; and a chuck (66; 166; 266) disposed about the shaft (32) and having a annular ledge (82) extending radially inwardly at one end to define a blade-receiving opening (84), the ledge (82) having a second blade-receiving slot (86) extending therethrough and generally radially outwardly from the opening (84), the chuck (66; 166; 266) being mounted on the saw (14) for rotation relative to the shaft (32) between an unlocked position, wherein the second blade-receiving slot (86) is aligned with the first blade-receiving slot (46) to allow the saw blade (48; 148) to be inserted into the first and second blade-receiving slots (46 and 86), and a locked position, wherein the first and second blade-receiving slots (46 and 86) are not aligned such that the ledge (82) of the chuck (66; 166; 266) holds the saw blade (48; 148) in the first blade-receiving slot (46); characterized in that the ledge (82) of the chuck (66; 166; 266) has a generally frustoconical surface (88) generally complementary to the inclined edges (64) of the saw blade (48; 148) for engagement with the inclined edges (64) of the saw blade (48; 148) when the chuck (66; 166; 266) is moved to its locked position such that the end edge (56) of the saw blade (48; 148) is held against the bottom (47) of the first blade-receiving slot (46) and the saw blade (48; 148) tends to be centered by the forces applied by the frustoconical surface (88) and the bottom (47) of the first blade-receiving slot (46). A surgical saw blade retention system (10; 110; 210) according to claim 6 further characterized in that the opposite lateral edges (58) of the saw blade (48; 148) include recess-defining edges defining a pair of recesses (60) extending generally laterally inwardly along the shank portion (54) from the opposite edges (58) of the shank portion (54) toward one another, the recess-defining edges including the inclined edges (64); the blade-receiving opening (84) of the chuck (66; 166; 266) having a diameter at least as large as the distance between the opposing recesses (60) of the saw blade (48; 148) but less than the distance between the lateral edges (58) of the shank portion (54) of the saw blade (48; 148). A surgical saw blade retention system (10; 110; 210) according to claims 6 or 7 further characterized in that cam slots (80; 180; 280) are provided in one of the chuck (66; 166; 266) and shaft (32), and a pin (90; 190; 290) is mounted on the other of the chuck (66; 166; 266) and shaft (32) and extends into the cam slots (80; 180; 280), the cam slots (80; 180; 280) being disposed at a helical angle relative to the axis of rotation of the chuck (66; 166; 266) such that the frustoconical surface (88) of the ledge (82) moves closer to the bottom (47) of the first blade-receiving slot (46) as the chuck (66; 166; 266) is rotated from its unlocked position toward its locked position. A surgical saw blade retention system (10; 110; 210) according to claim 8 further characterized in that the inclined edges (64) of the saw blade (48; 148) are disposed at an angle of approximately 20 degrees relative to the end edge (56) of the saw blade (48; 148), the frustoconical surface (88) of the chuck (66; 166; 266) being disposed at an angle of approximately 20 degrees relative to the bottom (47) of the first blade-receiving slot (46), and the helical angle of the cam slots (80; 180; 280) being approximately eight degrees. A surgical saw blade retention system (10; 110; 210) according to any of claims 6-9 further characterized in that biasing means (94) is provided for biasing the chuck (66; 166; 266) toward its locked position. A surgical saw blade retention system (10; 110; 210) according to claim 10 further characterized in that the biasing means (94) comprises a torsion spring (94) operatively linked with the chuck (66; 166; 266) and shaft (32) to bias the chuck (66; 166; 266) toward its locked position relative to the shaft (32). A surgical saw blade retention system (210) according to any of claims 6-11 further characterized in that detent means (281) is provided for releasably securing the chuck (266) in its unlocked position to facilitate inserting the saw blade (48; 148).

Inventors: WRIGHT DAVID W, WRIGHT, DAVID W., WRIGHT, DAVID W., C/O MINNESOTA MINING AND
Applicants: MINNESOTA MINING & MFG, MINNESOTA MINING AND MANUFACTURING COMPANY
Application year: 1994
Main classification: A61B17
IPC codes: A61B17, B23D61, B23D51