Fluid pressure control device

Abstract: A fluid pressure control device having a housing (10) formed with a bore and a solenoid valve (1) mounted in the bore. The solenoid valve has a frame (3) of a magnetic material mounted in the bore. The frame and thus the solenoid valve are mounted in the bore of the housing and secured in position by means of a pin (16) received in a hole (15) formed in the frame and supported by the housing.

Description: The present invention relates to a fluid pressure control device in which the solenoid valve is fixed to the housing with a simple structure and which is lightweight and can be manufactured at low cost. Fig. 5 shows a conventional fluid pressure control device including a solenoid valve designated by numeral 1 in the figure. The solenoid valve 1 has a solenoid coil 2 and a frame 3 made of a magnetic material to function as a magnetic circuit. In the frame 3 is provided a fixed valve seat 4. By activating the solenoid coil 2, an armature 5, which is biased by a spring 6, is pulled by the magnetic force of the coil 2, so that a valve body 7 at the front end of the armature 5 moves away from the fixed valve seat 4. In this state, a fluid chamber 9 defined in front of the frame 3 communicates through a passage 8 with a fluid passage 11 (which is a discharge passage in this example). A changeover valve 12 is mounted, together with the frame 3 of magnetic material, in a bore formed in a housing 10. This changeover valve comprises a sleeve 12b and a spool 12a which has a fluid passage having an orifice and moves in the sleeve 12b to a point at which the pressures acting on both ends thereof balance, thereby changing over the state of fluid communication between an inlet leading to a pressure source (not shown) and first and second outlets leading to the wheel brakes. This type of changeover valve is well-known in the art. It is not important in the present invention whether or not the device includes such a changeover valve. Thus, its detailed description is omitted here. The point is that, irrespective of whether the device includes the changeover valve 12 or not, the solenoid valve 1 shows a stronger tendency to come out of the bore in the housing as the fluid pressure in the fluid chamber 9 increases. Thus, the device of Fig. 5 is provided with a seating plate 13 bolted to the housing 10 to prevent the solenoid valve 1 from coming out of the bore. Unexamined Japanese Patent Publication 4-228985 discloses other ways to retain the solenoid valve in a fixed position. In one embodiment, a frame of a magnetic material has a flange which is bayonet-fitted in a groove having a larger diameter than an inlet formed by recessing the opening of the bore. In another embodiment, both the frame and the bore are threaded to keep them in threaded engagement with each other. A fluid pressure control device for use in vehicle antilock or anti-spin control is required to be as small in size, lightweight and low-cost as possible. The device of Fig. 5 does not satisfy these requirements because it requires the seating plate 13 and bolts for retaining the plate. The device disclosed in Unexamined Japanese Patent Publication 4-228985 or the device in which the solenoid valve is screwed into the housing is high in manufacturing cost and low in mass-productivity. An object of the present invention is to provide a fluid pressure control device which is free of these problems. In order to attain this object, according to the present invention, the frame of the solenoid valve inserted in the bore of the housing is formed with a recess or hole into which a pin extending through the housing is inserted. The solenoid valve is fixed to the housing by means of the pin. The pin used may be a solid pin or a hollow pin. If a hollow pin is used, the bore in the pin is used as the fluid passage. If a solid pin is used, the gap between the pin hole formed in the housing and the outer periphery of the pin is used as the fluid passage. The housing may be partially caulked to secure the solenoid valve to the housing as an auxiliary means for fixing. The recess or hole for receiving the pin can be easily formed with an ordinary machining technique. Simply by inserting the pin into the recess or hole thus formed and holding it in position so as not to come out of the recess or hole, it is possible to eliminate the need to provide the frame with a flange having a special shape, to form threads on both the frame and the bore, or to hold the solenoid valve with a seating plate. The object of the present invention is thus attained. According to the present invention, since the solenoid valve is secured to the housing by means of a pin, no complicated fixing structure is necessary. It is possible to eliminate the need of providing a seating plate, which was a major cause of increased size and weight of the entire device. The fluid pressure control device of the present invention is thus compact in size and lightweight and can be mass-produced efficiently at low cost. Other features and objects of the present invention will become apparent from the following description made with reference to the accompanying drawings, in which: Fig. 1 is a sectional view showing one embodiment of the fluid pressure control device according to the present invention; Fig. 2 is a sectional view of another embodiment; Fig. 3 is a sectional view taken along line III-III of Fig. 2; Figs. 4A and 4B are views showing the sectional shape of one embodiment of the pin; and Fig. 5 is a sectional view of a conventional fluid pressure control device. Fig. 1 shows one embodiment of the fluid pressure control device according to the present invention. This device has the solenoid valve 1 combined with the changeover valve 12. In this embodiment, the magnetic material frame 3 and the sleeve 12b of Fig. 5 are replaced with an integral cylindrical sleeve 14. After inserting the sleeve 14 into a bore of the housing 10, a pin 16 is inserted into a hole 15 formed in the outer periphery of the sleeve 14. The pin is perpendicular to the bore of the housing. It partially fits in a pin hole 17 radially formed in the housing 10. The sleeve 14, the solenoid coil 2 and iron core of the solenoid valve, and an end frame 18 are fixedly coupled together. Thus, by inserting the pin 16 as shown, the solenoid valve 1 and the changeover valve 12 are securely fixed to the housing 10. The housing 10 of this device is caulked at the opening of the bore (as shown at 19 in the figure) so as to engage the peripheral edge of rear end of the sleeve 14. The sleeve 14 is temporarily fixed in position by caulking after inserted in the bore. This facilitates the subsequent work for inserting the pin 16. Numeral 20 in the figure indicates an end plug by which the pin hole 17 is liquid-tightly sealed. Figs. 2 and 3 show another embodiment. As shown, a plurality of sets of solenoid valves 1 and changeover valves 12 may be mounted in a single housing. In this arrangement, it is not desirable for workability and machinability to fix the respective solenoid valves with separate pins. Thus, in this embodiment, a single long pin 16 is inserted in annular grooves 21 formed in the outer periphery of the sleeves 14 to fix the plurality of solenoid valves 1 to the housing 10 with the single pin 16. The pin 16 may be a solid pin as shown in Fig. 4A but is preferably a hollow pin as shown in Fig. 4B (which shows a spring pin) because, with the hollow pin, fluid can flow through the pin and thus it is possible to use the pin holes 17 as a fluid passage. Even if a solid pin is used, it is possible to provide such a fluid passage by forming a suitable gap between the pin hole formed in the housing and the outer periphery of the pin.

Claims: A fluid pressure control device having a housing (10) having a fluid passage (11) and a solenoid valve (1) including a frame (14,18) and a valve portion (4,7) provided in said frame (14,18) for opening and closing said fluid passage (11), said frame (14,18) being formed with a hole (8) through which said valve portion (4,7) communicates with said fluid passage (11) formed in said housing (10), said housing (10) being formed with a bore having one end thereof open, said frame (14,18) being liquid-tightly mounted in said bore, characterized by said frame (14,18) being formed with a recess or a hole (15) into which a pin (16) supported by said housing (10) is inserted and retained in position to fix said solenoid valve (1) to said housing (10). A fluid pressure control device as claimed in claim 1 wherein said housing (10) is formed with a hole (17) for receiving said pin (16), said fluid passage (11) being a gap defined around said pin (16) inserted in said hole (17) in said housing (10). A fluid pressure control device as claimed in claim 1 wherein said pin (16) is a hollow pin, said fluid passage (11) being a bore in said hollow pin (16). A fluid pressure control device as claimed in any of claims 1-3 wherein said solenoid valve (1) is is fixed to said housing (10) not only by said pin (16) but also by partially caulking said housing (10).

Inventors: KOHNO TERUHISA, NOKUBO SEIJI, KOHNO, TERUHISA, NOKUBO, SEIJI, KOHNO, TERUHISA, C/O ITAMI WORKS OF, NOKUBO, SEIJI, C/O ITAMI WORKS OF
Applicants: SUMITOMO ELECTRIC INDUSTRIES, SUMITOMO ELECTRIC INDUSTRIES, LIMITED
Application year: 1994
Main classification: F16K31
IPC codes: B60T8, F16K31, F16K27, G05D16