Stabilizer wedge zipper

Abstract: A reclosable bag (10) is formed of walls (12,14) defining a closure with a mouth (16). The closure includes an asymmetric arrowhead male profile (20,24) extending along an internal surface of one of the walls (12) and a female profile (22) having stubs (28) adapted to interengage with said male profile (20,24) and extending along an internal surface of the other wall (14). Both profiles (20,22) also include stabilizer wedges (36,38) on both sides thereof and parallel thereto across the width of the bag (10). The stabilizer wedges (36,38) give the zipper formed by the male and female profiles (20,22) a wide-track feel, and determine the force required to open the bag (10) both from inside and from outside.

Description: Background of the Invention 1. Field of The Invention This invention pertains to the art of reclosable plastic bags having extruded zippers, and more particularly to a reclosable bag according to the preamble of claim 1 having fastener profiles having wedge-shaped stops, which facilitate the joining attachment of the fastener profiles and which determine the amount of pull force required to open the bags. The fastener profiles are further of a design which makes inadvertent opening of the bags less likely. 2. Description of the Prior Art Reclosable bags used, for example, for storing household foodstuffs are typically made of polyethylene. As shown in U.S. Patent No. 3,416,199 to Imamura commonly assigned with the present invention, a reclosable bag may be formed of two opposed walls equipped at the mouth with fastener profiles. These profiles include a male profile attached to one wall and a female profile on the other wall. The profiles are shaped so that, when they are aligned and pressed together into an engaging relationship, they form a continuous closure for the bag. The bag may be opened by pulling the walls apart thereby separating the profiles. Various geometric shapes and arrangements for such profiles are shown in U.S. Patents Nos. Re. 28,969; 3,323,707; 4,212,337; 4,363,345; 4,561,108; and 4,812,056. In addition, U.S. Patents Nos. 4,736,496 and 5,012,561 disclose reclosable bags with profiles and internal ribs adjacent to the profiles. U.S. Patent No. 4,822,539 discloses a reclosable bag with interlocking profiles, internal guiding ribs disposed adjacent to the profiles, and stabilizing beams disposed on the outside surface of the bag wall. U.S Patent No. 3,338,285 discloses a reclosable bag having several parallel interlocking male and female profiles. In general, the profiles must he such as to provide relatively high resistance to opening from inside the hag while rendering the bag relatively easy to open from the outside. Document EP-A-0543736 discloses a reclosable bag corresponding to the preamble of claim 1 formed of walls defining a closure with a mouth. Adjacent to the mouth the bag is formed with interlocking male and female profiles for selectively opening and closing the mouth. Beams are also provided on both sides of the male profile to insure that the male and female profiles do not open inadvertently. Finger guide members may also be provided above the profiles to insure that the bag is closed propertly. Document US-A-4964739 teaches a flexible container having tamper evident closure comprising two opposing wall panels and a tamper evident frangible fastener profile assembly attached to the inside surface of said walls proximate to the top portion thereof, said tamper evident frangible fastener profile assembly comprising : a first lockable fastener profile element being formed of plastic and having a web portion with a rib extending lengthwise therealong, said rib comprising a neck portion formed on said web and with a head thereon with a tip at the distal end of said head and at least one side barb projecting outwardly from the side of said head ; said web portion further comprising first profile guide elements at the top and bottom of said web portion respectively on both sides of said rib and projecting outwardly from said web portion and extending lengthwise therealong, a second lockable fastener profile element being formed of plastic and having a web portion having a groove element extending lengthwise therealong, said groove element comprising a pair of jaws spaced to form a groove receptacle to receive said head therebetween and with an entrance opening leading into said groove receptacle and the groove receptacle shaped to correspond to the shape of said head, whereby said head is received by said groove receptacle thereby forming a locked interconnection, said locked interconnection being permanent ; said web portion comprising second profile guide elements at the top and bottom of said web portion respectively on both sides of said groove receptacle and inside said first profile guide elements and projecting outwardly from said web portion and extending lengthwise therealong, and a bridge portion connecting said groove element to the web of said second lockable fastener profile element, said bridge being frangible whereby said bridge will snap or break when the groove element and web portion of said second element are pulled apart, whereby opening of said bag is effective to sever said bridge thereby visually indicating the opened condition of said bag. Summary of the Invention In view of the above, an objective of the present invention is to provide a reclosable bag with improved closure means resistant to inadvertent opening. Other objectives and advantages of the invention will become apparent from the following description. The features of the reclosable bag in accordance with the present invention are defined in the enclosed claim 1 delimited in the two part-form in regard of prior art document EP-A-0543736. A reclosable bag constructed in accordance with this invention includes a front wall and a rear wall joined to form an enclosure with a mouth defined by wall edges at the top of the bag and male and female profile means having male and female members for selectively opening and closing said mouth. Stabilizer wedges are provided on each of the male and female profile means. Specifically, a stabilizer wedge is provided on each side of the male and female members on the male and female profile means. The wedges keep the zipper parallel during the application of the zipper to the film from which the bag is made and have a stabilizing effect during the attachment process. Further, the wedge action controls the force required to open the bag, and substantially increases the inside resistance to opening pressure from the product within the bag. Finally, the stabilizer provides the zipper as a whole with a wide-track feel. Brief Description of the Drawings Figure 1 shows a plan view of a reclosable bag constructed in accordance with the present invention; Figure 2 shows an enlarged side sectional view of the bag opening; Figure 3 shows an enlarged side sectional view, analogous to that presented in Figure 2, of the bag being opened from the outside; and Figure 4 shows another enlarged side sectional view, analogous to that presented in Figure 2, of the bag being opened from the inside. Detailed Description of the Preferred Embodiment Referring now to the drawings, and specifically to Figures 1 and 2, a reclosable bag 10 constructed in accordance with this invention includes front and rear walls 12,14 seamed along three edges thereby forming an enclosure with an opening or mouth 16 along the top or fourth edge 18. The bag 10 is preferably made of a thermoplastic material such as polyethylene by extrusion. Attached to internal faces, walls 12 and 14 are male and female profiles 20,22 respectively, which extend continuously from side to side of the bag. The profile serves to close the bag opening 16 when they are interlocked as shown in Figure 2. The male profile 20 includes an asymmetric arrowhead 24 which locks into a channel 26 formed by two inwardly curved members 28 having inwardly pointing stubs 30. The asymmetric arrowhead 24 is so called because its two barbs are not mirror images of one another. Barb 32 has an acute edge, while barb 34 has a rounded edge. Barb 34 is closer to the mouth 16 of the bag 10 than barb 32. The male profile 20 has two stabilizer wedges 36, which are on each side of the asymmetric arrowhead 24 and are parallel thereto across the width of the bag 10. The stabilizer wedges 36 are inclined toward one another and toward asymmetric arrowhead 24. In like manner, the female profile 22 has two stabilizer wedges 38, which are on each side of the inwardly curved members 28 and are parallel thereto across the width of the bag 10. The stabilizer wedges 38 are inclined away from one another, or, at least, have surfaces facing the inwardly curved members 28 which are inclined away from one another. When the male and female profiles 20,22 are interengaged as shown in Figure 2, stabilizer wedges 36 protrude to some preselected degree into the spaces between the stabilizer wedges 38 and the inwardly curved members 28 on the female profile 22. Bag 10 is normally opened by gripping edges 18 on the outside of the bag 10 and pulling them apart. In response to such action the lower stabilizer wedges 36,38, which are toward the inside of the bag 10, as shown in Figure 3, abut against one another. This braces the male profile 20 against the female profile 22, and allows the rounded barb 34 of the asymmetric arrowhead 24 to glide past its adjacent stub 30 to open the bag 10. The force required to open the bag 10 may be preselected by appropriately choosing the angles at which the surfaces of stabilizer wedges 36,38 contact one another. The situation that would arise from an opening force from within the bag 10 is shown in Figure 4. In response to such action, the upper stabilizer wedges 36,38, which are toward the outside of the bag 10, as shown in Figure 4, abut against one another. This again braces the male profile 20 against the female profile 22, and hooks the acute barb 32 of the asymmetric arrowhead 24 behind its adjacent stub 30 inhibiting the opening of the bag 10. The force required to open the bag 10 from within may be preselected by appropriately choosing the angles at which the surfaces of stabilizer wedges 36,38 contact one another. Bag 10 may be generated unitarily, for example, by extruding the walls 12,14, and the profiles 20,22 integrally. Alternatively, the closures may be extruded separately, and then may be bonded to sheets of bag forming material at some stage in the bag forming operation. Obviously, numerous modifications may be made to this invention without departing from its scope as defined in the appended claims.

Claims: A reclosable bag comprising: a first wall (12) and a second wall (14) joined to form an enclosure with a mouth (16) defined by wall edges (18); and a closure (20, 22) for selectively opening and sealing said mouth (16), said closure comprising an asymmetric arrowhead male profile (20) extending along an internal surface of said first wall (12) and a female profile (22) having stubs (30) adapted to interengage with said male profile (20) and extending along an internal surface of said second wall (14), said male profile (20) including a first stabilizer wedge (36) on one side thereof and parallel thereto, and a second stabilizer wedge (36) on the other side thereof and parallel thereto across said bag, characterized in that: said female profile (22) includes a first stabilizer wedge (38) on one side thereof and parallel thereto, and a second stabilizer wedge (38) on the other side thereof and parallel thereto across said bag, wherein said first and second stabilizer wedges (36) of said male profile (20) are inward of said first and second stabilizer wedges (38) of said female profile (22) with respect to said male and female profiles, when said male and female profiles (20, 22) are aligned to be interengaged, said first and second stabilizer wedges (36, 38) on said male and female profiles (20, 22) cooperating with one another to ensure that said male and female profiles (20, 22) remain parallel to one another when said reclosable bag is being manufactured and sealed, and increasing the rigidity of said closure to improve the alignment of said closure to said wall edges. The reclosable bag of claim 1 wherein said first and second stabilizer wedges (36) of said male profile (20) are inclined inwardly toward said male profile. The reclosable bag of one of claims 1 or 2 wherein said first and second stabilizer wedges (38) of said female profile (22) are inclined outwardly from said female profile. The reclosable bag of one of claims 1 to 3 wherein said asymmetric arrowhead male profile (20) has a first barb (32) and a second barb (34), said first barb (32) having an acute edge and said second barb (34) having a rounded edge, said second barb (34) being oriented toward said mouth (16) of said reclosable bag. The reclosable bag of one of claims 1 to 4 wherein said asymmetric arrowhead male profile (20) is an integral part of said first wall (12) and is coextruded therewith, and said female profile (22) is an integral part of said second wall (14) and is coextruded therewith. The reclosable bag of one of claims 1 to 4 wherein said asymmetric arrowhead male profile (20) is extruded and bonded to said first wall (12), and said female profile (22) is extruded and bonded to said second wall (14) The reclosable bag of one of claims 1 to 6 wherein said first stabilizer wedge (36) of said male profile (20) and said first stabilizer wedge (38) of said female profile (22) are inner stabilizer wedges with respect to said mouth (16), and make an angle with respect to one other when said bag is being opened from the outside, said angle controlling the force required to open said bag from the outside. The reclosable bag of one of claims 1 to 7 wherein said second stabilizer wedge (36) of said male profile (20) and said second stabilizer wedge (38) of said female profile (22) are outer stabilizer wedges with respect to said mouth (16), and make an angle with respect to one other when said bag is being opened from the inside, said angle controlling the force required to open said bag from the inside.

Inventors: MACHACEK ZDENEK, SCOTT RICHEMOND M, MACHACEK, ZDENEK, SCOTT, RICHEMOND M.
Applicants: ILLINOIS TOOL WORKS, ILLINOIS TOOL WORKS INC.
Application year: 1994
Main classification: A44B19
IPC codes: B65D33, A44B19