Applicator

Abstract: Disclosed is an applicator in which the internal pressure of the fluid tank (1) can selectively be increased, and the fluid to be applied is prevented from being discharged excessively during application. In the applicator of the invention, the cap (6) is provided with a short first inner barrel (7) and a long second inner barrel (8) which are disposed in such a way that the openings of these inner barrels may face in opposite directions, so that, when the neck of the applicator is inserted to the short first inner barrel to seal the tip (3), the pressure rise in the first inner barrel is adapted to be small so as not to substantially increase the internal pressure of the fluid tank, whereas when the neck is inserted to the long second inner barrel, the pressure rise in the second inner barrel is adapted to be great so as to increase the internal pressure of the fluid tank. Alternatively, the applicator may additionally be provided with a pressurizing means (9) having a plurality of sealing barrels with different lengths (91,92,93), so that when the tip is sealed by inserting the neck into one of the sealing barrels, the internal pressure of the corresponding sealing barrel may be increased depending on its length whereby to increase the internal pressure of the fluid tank (1).

Description: This invention relates to an applicator combination according to the preamble of claim 1 and to an applicator and an accessory according to the preamble of claim 2, both with an applicator which is filled with a highly viscous fluid to be applied such as correction fluid and make-up fluid. In an applicator having a spherical form of application member (application ball), a tip is attached to the neck formed at the front end of a fluid tank which is filled with a fluid to be applied, and the tip bears rotatably therein an application ball in such a way that the application ball may partly be exposed from the front edge thereof like in a ball-point pen. The application ball is resiliently urged by a spring so as to bring the application ball into intimate contact with the caulked front edge of the tip, when the applicator is not used, whereby to allow the application ball and the front edge of the tip to form a valve structure, preventing the fluid from being discharged. When the application ball is pressed against a surface to be treated for application of the fluid, the application ball retracts against the resilience of the spring to provide a clearance between the application ball and the front edge of the tip, allowing the fluid deposited to the hidden portion of the application ball locating within the tip to be delivered through the clearance to the outside of the tip and applied as the application ball rolls. However, since the fluid is highly viscous, the fluid cannot normally be fed fully to the surface of the application ball. Accordingly, the fluid tank is molded by means of blowing using a flexible material so as to be squeezable, and the fluid tank is pressed between the fingers to increase the internal pressure of the fluid tank when the applicator is used to allow the fluid to be fed out to the exposed surface of the application ball with the aid of the thus increased pressure. Thus, the prior art applicator suffers inconveniences that the handling thereof is troublesome since the fluid tank must be pressed between the fingers to increase the internal pressure when the fluid is to be applied, and besides the production cost elevates since the fluid tank must be molded by means of blowing using a flexible material. Therefore, if according to Patent Abstracts of Japan, Vol. 017, No. 368 (M-1443), July 12, 1993, and JP-A-05 058 090 (Hori Jiro), March 9, 1993, on which the preambles of claims 1 and 2 are based, a cap is designed to be able to be push-fitted to the neck of the applicator with the front end portion of the tip being sealed with the inner barrel of the cap to reduce the volume of the sealed space defined within the inner barrel in the process that the cap is engaged with the neck, the internal pressure of the inner barrel can be increased. Accordingly, the application ball retracts to allow the air in the inner barrel to intrude into the fluid tank and increase the internal pressure of the fluid tank, and thus the fluid tank need not be pressed between the fingers for application of the fluid. However, since the internal pressure of the fluid tank is increased each time the cap is fitted in such cap pressurizing system, the internal pressure of the fluid tank becomes too high, and it sometimes happens that the fluid to be applied is discharged excessively when the applicator is used. Under such circumstances the present invention is directed to provide an applicator combination as well as an applicator and an accessory in which the level of increase in the internal pressure of the fluid tank can be selected so as to prevent the fluid from being discharged excessively during application. In order to attain the intended objects, the applicator according to a first aspect of the invention as set forth in the appended Claim 1 has an application ball retained rotatably in a tip such that the application ball may partly be exposed from the front edge of the tip, a spring for resiliently urging the application ball to be abutted against the caulked front edge of the tip, a neck holding the tip therein, and a fluid tank formed contiguous to the neck, in which a highly viscous film-forming fluid to be applied is contained; the tip being adapted to be sealed by a cap when the outer circumference of the neck is brought into intimate contact with the inner circumference of the inner barrel of the cap; wherein a short first inner barrel and a long second inner barrel are disposed in the cap so that the opening of the first inner barrel and that of the second inner barrel may face in opposite directions; and when the neck is inserted to the short first inner barrel to seal the tip, the internal pressure of the first inner barrel is increased a little, so that the internal pressure of the fluid tank may not substantially be increased, whereas when the neck is inserted to the long second inner barrel to seal the tip, the internal pressure of the second inner barrel is increased greatly, so that the internal pressure of the fluid tank may be increased. Meanwhile, according to a second aspect of the invention as set forth in the appended Claim 2, the applicator has an application ball retained rotatably in a tip such that the application ball may partly be exposed from the front edge of the tip, a spring for resiliently urging the application ball to be abutted against the caulked front edge of the tip, a neck holding the tip therein, and a fluid tank formed contiguous to the neck, in which a highly viscous film-forming fluid to be applied is contained, wherein the applicator additionally has as an accessory a pressuring means provided with a plurality of sealing barrels having different lengths, so that the internal pressure of the fluid tank may be increased, when the neck is inserted to one of the sealing barrels to seal the tip and increase the internal pressure of the corresponding sealing barrel to a level depending on the length thereof. More specifically, in the first aspect of the invention, since the internal pressure of the fluid tank is adapted not to be substantially increased when the neck is inserted to the short first inner barrel to seal the tip but to be increased when it is inserted to the long second inner barrel to seal the tip, the internal pressure of the fluid tank can be maintained at the optimum level by selecting the inner barrel to which the neck is to be inserted depending on the condition that the fluid is discharged, preventing the fluid from being discharged excessively. Meanwhile, in the second aspect of the invention, a pressurizing means provided with a plurality of sealing barrels having different lengths is additionally provided as an accessory. Accordingly, when a suitable length of sealing barrel is selected and the neck is inserted thereto to seal the tip thereby, the internal pressure of the sealing barrel is increased depending on the length thereof to allow the internal pressure of the fluid tank to be maintained at the optimum level, preventing the fluid from being discharged excessively. BRIEF DESCRIPTION OF THE DRAWINGS The features of this invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with the objects and advantages thereof, may best be understood by reference to the following description of the preferred embodiments taken in conjunction with the accompanying drawings in which: Fig. 1 shows a cross-sectional view of the applicator according to the first aspect of the invention; Fig. 2 is an explanatory view showing how to use the cap according to the first aspect of the invention; Fig. 3 shows a cross-sectional view of the applicator according to the second aspect of the invention; and Fig. 4 shows a cross section of the applicator. DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS The present invention will now be described below specifically based on the embodiments shown in the attached drawings. In Fig. 4, a tip 3 is fitted in the front opening of a neck 2 having a reduced sealing portion 21 at the front end. The sealing portion 21 which is to be brought into intimate contact with the inner circumference of the inner barrel of a cap, as will be described later, may be provided with an annular ridge at the front edge thereof so that the annular ridge may be brought into intimate contact with the inner circumference of the inner barrel of the cap. The tip 3 is made of stainless steel into a bullet form, and an application ball 4 which is a hard ball having a diameter of 1.0 mm is rotatably retained in the ball house defined at the front end portion of the tip 3 so that the application ball 4 may partly appear from the front edge of the tip 3. Incidentally, the tip 3 may be made of a metal pipe. A small spring 5 having a spring power of 40 g is disposed in the tip 3 and resiliently urges the application ball 4 to be in press contact with the caulked front edge 31 of the tip 3 and to allow the application ball 4 and the front edge 31 of the tip 3 to constitute a valve mechanism. The neck 2 is formed integrally with a fluid tank 1, as shown in Fig. 1. The fluid tank 1 is injection molded using an ordinary rigid synthetic resin and can be produced at a low cost compared with those molded by means of blowing using flexible materials. A fluid to be applied, for example a correction fluid having a high film-forming property with a viscosity of 30 to 40 cps is charged in the fluid tank 1 through the cavities in the neck 2 and tip 3. The fluid to be applied may also be a so-called ink having a viscosity of about 30 to 40 cps, and in such cases the applicator can be used in the same manner as writing with a ball-point pen. Figs. 1 and 2 show an embodiment according to the first aspect of the invention. The cap 6 is molded using a synthetic resin and has a short first inner barrel 7 and a long second inner barrel 8 formed integrally therein such that the opening of the first inner barrel 7 and that of the second inner barrel 8 may face in opposite directions, as shown in Fig. 1. While the neck 2 can be inserted to either the first inner barrel 7 or the second inner barrel 8, the internal portion of the first inner barrel 7 or of the second inner barrel 8 assumes a sealed space when the inner circumference of the first inner barrel 7 or of the second inner barrel 8 is brought into intimate contact with the outer circumference of the sealing portion 21 of the neck 2, thus sealing the tip 3. After completion of application, the neck 2 is inserted to the first inner barrel 7, as shown in Fig. 1. Since the first inner barrel 7 is short, the edge of the first inner barrel 7 slides only a little on the sealing portion 21 of the neck 2 when the cap is fully engaged with the neck 2. In other words, since the loss in the volume of the sealed space in the first inner barrel 7 is very small, the internal pressure of the first inner barrel 7 is increased a little, and thus the internal pressure of the fluid tank 1 is not substantially increased. Accordingly, the internal pressure of the fluid tank 1 is not excessively increase by fitting the cap 6 but can be maintained at the same level before fitting of the cap. Accordingly, the fluid is prevented from being discharged excessively when the applicator is used next time. Next, when the internal pressure of the application tank 1 is dropped in the course of application and the discharge of the fluid to be applied becomes small, the neck 2 is inserted to the long second inner barrel 8, as shown in Fig. 2. In this process, the edge of the second inner barrel 8 is brought into intimate contact with the outer circumference of the sealing portion 21 of the neck 2 to provide a sealed space in the second inner barrel 8. When the cap 6 assuming such state is further pushed forward, the inner circumference of the second inner barrel 8 slides on the outer circumference of the sealing portion 21 while maintaining intimate contact with the sealing portion 21 to reduce the volume of the sealed space in the second inner barrel 8, and the air in the second inner barrel 8 is pressurized. Thus, the application ball 4 is retracted by this pressure to provide a clearance between the application ball 4 and the front edge 31 of the tip 3, so that the air in the second inner barrel 8 intrudes into the fluid tank 1 to increase the internal pressure of the fluid tank 1. Accordingly, when the cap 6 is removed so as to apply the fluid, the fluid is fully fed to the application ball 4 so that the fluid tank 1 need not be pressed between the fingers, and thus the fluid can securely be applied by using the applicator in the same manner as writing with a ball-point pen. Incidentally, if a valve member, for example, a thin annular rubber packing having a center hole is disposed in the second inner barrel 8, the internal pressure of the fluid tank 1 can efficiently be increased without elongating so much the second inner barrel 8. The valve member is abutted against the application ball 4 to force the application ball 4 to retract in the process that the neck 2 is inserted into the second inner barrel 8, and the abutment of the valve member with the application ball 4 is released, when the cap 6 is fully engaged with the neck 2, to allow the application ball 4 to resume contact with the front edge 31 of the tip 3. Next, Fig. 3 shows an embodiment according to the second aspect of the invention. In this embodiment, an ordinary cap (not shown) which is not particularly designed to increase the internal pressure of the fluid tank when engaged with the applicator is used, but a pressurizing means 9 is provided in addition to the cap. The pressurizing means 9 is provided with a plurality of, for example 3, sealing barrels 91,92,93 having different lengths. While the neck 2 can be inserted to any of the sealing barrels 91,92,93, the tip 3 is adapted to be sealed by one of the sealing barrels 91,92,93 when the inner circumference at the front end portion thereof is brought into intimate contact with the outer circumference of the sealing portion 21 of the neck 2 to provide a sealed space in the sealing barrel 91,92 or 93. Thus, depending on the state of pressurization in the fluid tank 1, one of the sealing barrels 91,92,93 is selected. Namely, when the discharge of the fluid is small due to the low internal pressure, the neck 2 is inserted to the long sealing barrel; whereas when the internal pressure is relatively high and no prompt pressurization is required, the neck 2 is inserted to the short sealing barrel until the application ball 4 is abutted against the bottom of the sealing barrel. Accordingly, the internal pressure of the sealing barrel is increased depending on the length thereof, and thus the application ball 4 is retracted to allow the pressurized air to intrude into the fluid tank 1. However, since the internal pressure of the fluid tank 1 is maintained at the optimum level, it never happens that the fluid is discharged excessively. As has been described heretofore, a short first inner barrel and a long second inner barrel are provided in the cap in the applicator according to the first aspect of the invention, so that the internal pressure of the fluid tank may not substantially be increased when the neck is inserted to the short first inner barrel and that the internal pressure of the fluid tank may be increased when the neck is inserted to the long second inner barrel. Accordingly, the internal pressure of the fluid tank can be maintained at the optimum level by selecting the inner barrel to be engaged with the applicator depending on the state that the fluid is being discharged, and thus the fluid is prevented from being discharged excessively. Further, the fluid tank need not be pressed between the fingers when the applicator is used, and besides the fluid tank need not be molded by means of blowing using a flexible material but can be injection molded using an ordinary rigid synthetic resin, so that the applicator can be produced at a low cost. Meanwhile, in the applicator according to the second aspect of the invention, a pressurizing means provided with a plurality of sealing barrels having different lengths is additionally provided as an accessory, the internal pressure of the fluid tank can be maintained at the optimum level by selecting an appropriate length of sealing barrel to be engaged therewith, preventing the fluid from being discharged excessively. Although two embodiments of the present invention have been described herein, it should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the invention as claimed.

Claims: An applicator combination, comprising a cap (6); an application ball (4) retained rotatably in a tip (3) such that said application ball (4) may partly be exposed from the front edge (31) of said tip (3); a spring (5) for resiliently urging said application ball (4) to be abutted against the caulked front edge (31) of said tip (3); a neck (2) holding said tip (3) therein; and a fluid tank (1) formed contiguous to said neck (2), in which a highly viscous film-forming fluid to be applied is contained, and said tip (3) being adapted to be sealed by said cap (6) when the outer circumference (21) of said neck (2) is brought into intimate contact with the inner circumference of an inner barrel (7, 8) of said cap (6); characterized in that said cap (6) is provided with a short first inner barrel (7) and a long second inner barrel (8) which are disposed in such a way that the opening of said first inner barrel (7) and that of said second inner barrel (8) may face in opposite directions; and when said neck (2) is inserted in said short first inner barrel (7) to seal said tip (3), the internal pressure of said first inner barrel (7) is increased a little, so that the internal pressure of said fluid tank (1) may not substantially be increased, whereas when said neck (2) is inserted to said long second inner barrel (8) to seal said tip (3), the internal pressure of said second inner barrel (8) is increased greatly, so that the internal pressure of said fluid tank (1) may be increased. An applicator and an accessory, comprising: an application ball (4) retained rotatably in a tip (3) such that said application ball (4) may partly be exposed from the front edge (31) of said tip (3); a spring (5) for resiliently urging said application ball (4) to be abutted against the caulked front edge (31) of said tip (3); a neck (2) holding said tip (3) therein; and a fluid tank (1) formed contiguous to said neck (2), in which a highly viscous film-forming fluid to be applied is contained; characterized in that said applicator has as said accessory a pressurizing means (9) provided with a plurality of sealing barrels (91, 92, 93) having different lengths, so that the internal pressure of said fluid tank (1) may be increased when said neck (2) is inserted to one of said sealing barrels (91, 92, 93) to seal said tip (3) and increase the internal pressure of the corresponding sealing barrel (91, 92, 93) to a level depending on the length thereof.

Inventors: OKAMOTO HIDESHI, OKAMOTO, HIDESHI, OKAMOTO, HIDESHI, C/O SAILOR PEN CO LTD.
Applicants: SAILOR PEN CO LTD, SAILOR PEN CO., LTD.
Application year: 1994
Main classification: B43K5
IPC codes: B43M11, B05C17, B43K7, B65D83, B43K1, B43K23, A45D34