Cell with terminals and circuit substrate

Abstract: A cell with terminals and a circuit substrate are disclosed. An arrangement of terminal elements 2 and 3 which are mounted respectively on terminal surfaces of the cell 1 mounted on a plain-plate like terminal element of a mating equipment is provided with a pair of engaging-portion spaces C which are formed respectively by forward end portions 2b and 3b in which peripheral ends are worked in bending into a circle so as to form openings A1 in one surface, and projections 2a and 3a which partially project inwardly in the other surface, and uses metallic material in which a wall thickness is within a range of 0.15 - 1.0 mm, a Vickers hardness is 250 - 450 HV, and a spring limit value is 30 - 60 kgf/mm².

Description: The present invention relates to a cell assembly having terminals by which a cell can be detachably mounted to a circuit substrate and to a circuit substrate having terminals for detachably mounting a cell. Generally, a primary or a secondary cell such as a lithium or an alkali cell or the like shaped like a coin, a button or a cylinder is frequently used as a backup power source for memories in electronic instruments or the like. Terminals are mounted on the cell by resistance welding, laser welding (YAG laser, exima laser or CO 2 laser) or the like and the cell is directly mounted on a circuit substrate by soldering the terminals thereto. Thus, an operation for changing the cell at a service time or at the time the guaranteed life of the cell service life ends is difficult. Further, it is desirable to recycle a cell which uses various kinds of metallic oxides and rare metals such as lithium, zinc and the like. For this reason, as disclosed in the Japanese Patent Unexamined Publication No. 60-131753 and Japanese Patent Publication No. 3-40464, a cell holder has been employed in which a cell can easily be retrieved. Where the cell is mounted on the cell holder, a space for receiving the cell holder on a circuit substrate is required. In view of recent miniaturisation or electronic devices, it is difficult to provide a space for receiving the cell holder on the circuit substrate. The present invention intends to solve the above-discussed problems, and an object of the invention is to provide a cell with terminals which allow easy exchange of the cell and in which a fixing strength of the cell is excellent, or alternatively, to provide a circuit substrate. Accordingly, one aspect of the present invention provides a cell assembly comprising: a cell with terminal surfaces; and a pair of terminal elements attached to the terminal surfaces of the cell; characterised in that each of said terminal elements comprises an engaging portion for receiving one of a pair of mating terminal elements of a device to which the cell assembly is to be attached; and that said engaging portion of each of said terminal elements comprises peripheral ends which are bent to form an interior region and a first surface with an opening, and a second surface with a projection projecting partially into the interior region from the second surface. A second aspect of the present invention provides a circuit assembly comprising: a circuit substrate; and a pair of terminal elements mounted on the substrate; characterised in that each of the terminal elements comprises an engaging portion for receiving one of a pair of mating terminal elements of a cell which is to be mounted on the substrate; and that the engaging portion of each of said terminal elements comprises peripheral ends which are bent to form an interior region and a first surface with an opening, and a second surface with a projection projecting partially into the interior region from the second surface. The foregoing and further features of the present invention will be more readily understood from the following description of preferred embodiments with reference to the drawings of which:- Fig. 1 is a front elevational view showing a coin-shaped cell which is provided with a pair of terminal elements according to a first embodiment of the present invention; Fig. 2 is a top plan view showing the coin-shaped cell of Fig. 1; Fig. 3 is a side elevational view showing the coin-shaped cell of Fig. 1; Fig. 4 is a front elevational view of the coin-shaped cell of Fig. 1 in which a pair of plain-plate like terminal elements of a mating device are fitted respectively in the terminal elements of the cell; Fig. 5 is a cross-sectional view of a principal portion of a terminal along line V-V of Fig. 4; Fig. 6 is a front elevational view showing a coin-shaped cell which is provided with a pair of terminal elements according to a second embodiment of the present invention; Fig. 7 is a front elevational view showing the coin-shaped cell of Fig. 6; Fig. 8 is a side elevational view showing the coin-shaped cell of Fig. 6; Fig. 9 is a front elevational view of the coin-shaped cell of Fig. 6 in which a pair of plain-plate like terminal elements of a mating device are fitted respectively in the terminal elements of the cell; Fig. 10 is a cross-sectional view of a principal portion of a terminal along line X-X of Fig. 9; and Fig. 11 is a side elevational diagrammatic view showing a third embodiment of the present invention. The description will be given as an example of a cell which is provided with a pair of terminal elements according to the present invention on respective surfaces of the cell. Fig. 1 is a front elevational view showing terminal elements 2 and 3 according to the present invention which are welded and fixed respectively to terminal surfaces of respective positive and negative poles of a coin-shaped lithium cell 1, by means of laser welding. The terminal elements 2 and 3 each have a forward end thereof which defines an engaging-portion C . Each engaging portion C comprises peripheral portions (2b, 3b) bent to form an opening (A1) in a surface A , as shown in an enlarged cross-sectional view of a principal portion in Fig. 5, and a projection (2a, 3a) partially projecting inwardly from another surface B . The reference characters 2c and 3c denote terminal insertion guides or positioning guides for mounting on the terminals of the mating equipment. Fig. 2 is a top plan view of Fig. 1, while Fig. 3 is a side elevational view of Fig. 1. Fig. 4 is a front elevational view showing the cell 1 with a pair of mating plain-plate like terminal elements 4 fitted respectively in the engaging-portion C of the terminals 2 and 3. Fig. 5 is a cross-sectional view taken along line V-V in Fig. 4. Accordingly, Fig. 5 shows a cross-section of one of the terminals with a plain-plate like terminal element 4 of the mating device fitted therein. The terminal elements 4 are engaged with and fixedly mounted on, respectively, the terminal elements according to the present invention. That is, they are engaged with and fixedly mounted on by means of crimping. The arrangement is such that, for a spacing between forward-end surfaces A2 and A3 of the peripheral portions (2b, 3b) and a forward-end surface B1 of the projection given as D , and a wall thickness of each of the mating terminal elements 4 given as T , then, D and T satisfy the following relationship indicated by the equation (2). T - D ≥ 0.1 to 0.5 The terminal elements according to the present invention are formed from a metallic material whose wall thickness is 0.15 to 1.0 mm, whose Vickers hardness is 250 to 450 HV, and whose spring elastic modulus is 30 to 60 kgf/mm 2 . The reason why the wall thickness must be 0.15 to 1.0 mm is as follows. Where the terminal elements are mounted respectively on terminal surfaces of a cell by a method such as laser welding, resistance welding, ultrasonic welding or the like, great heat generation occurs upon welding in a case where the wall thickness is equal to or more than 1.0 mm. Accordingly, the material within the cell can be damaged. Where the wall thickness is equal to or less than 0.15 mm, even if the material of the terminals is a material within the range or scope of the invention, ie one in which the spring elastic modulus is 30 - 60 kgf/mm 2 , and the Vickers hardness is 250 - 450 HV, no problem under a normal oscillation condition is encountered. However, under the oscillation condition which can occur upon conveyance such as by a truck or the like, detachment occurs because of an insufficient mounting strength. This is undesirable. Furthermore, the reason why the Vickers hardness is 250 - 450 HV and the spring elastic modulus is 30 - 60 kgf/mm 2 is that the material in which the Vickers hardness is less than 250 HV and the spring limit value is less than 30 kgf/mm 2 has conventionally been used as terminal material of this kind. However, material of this order is too weak and low in strength to be used in the invention, and is not used for the following reason. That is, in a case of where the material has a spring limit value of 30 kgf/mm 2 , repeated mounting and demounting of the cell causes the spring restoring force to deteriorate. In a case where the Vickers hardness is less than 250 HV, ie for material which is soft upon insertion, and whose wall thickness is less than 0.15 mm, demounting of the terminal causes the terminals to become deformed. In a case where the Vickers hardness is equal to or more than 450 HV, since the hardness of the material is too high with respect to oscillation, there are many cases where the terminal elements break due to stress concentration. Further, when the terminal elements are bent into an arcuate form, it is sufficient that, normally, the radius of curvature is of the order of twice the wall thickness. However, processing cannot be performed if the radius of curvature is of the order of five times the wall thickness. This is not desirable for space-saving reasons. Accordingly, the material of the terminal elements and the material of the terminals to be mounted therein are substantially the same in wall thickness to each other, the wall thickness being within a range of 0.15 mm to 1.0 mm, the Vickers hardness being 250 to 450 HV, and the spring elastic modulus being within a range of from 30 to 60 kgf/mm 2 . Figs. 6 to 10 show a second embodiment according to the present invention. The arrangement of this embodiment is similar to that of the first embodiment illustrated in Figs. 1 to 5 except that the projections 2a and 3a which project inwardly from the surfaces B of the terminal elements 2 and 3 comprise spherical segments 2a' and 3a'. Further B 1 ' denotes a forward end surface of the spherical segment. The rate of occurrence of defective contact for terminal elements according to the present invention used to package a manganese dioxide lithium cell CR 2020 with terminals as shown in Fig. 1 being mounted and demounted 50 times and 500 times, and the rate of occurrence of cell detachment under an oscillation test carried out under an oscillation experimental condition of MIL-STD-202E are indicated in (TABLE 1) and (TABLE 2) respectively. (TABLE 1) shows experimental results which establish the relationship between an engaging-portion spatial distance D of the terminals according to the present invention and the wall thickness T of the material of the plain-plate like terminal elements to be mounted therein. The results show the case where nickel material whose wall thickness is 0.15 mm, whose Vickers hardness is 350 HV and whose spring elastic modulus is 35 kgf/mm 2 is used as a terminal element material, while (TABLE 2) shows the results of the case where nickel material whose wall thickness is 0.5 mm, whose Vickers hardness is 300 HV, and whose spring elastic modulus is 32 kgf/mm 2 is used. (TABLE 3) shows the comparison between terminal element material in which the wall thickness of each of the terminal elements to be mounted is 0.3 mm and one has a material according to the present invention, specifically, material whose Vickers hardness is 300 HV, whose spring elastic modulus is 40 kgf/mm 2 and the other has a conventional material, specifically, material whose Vickers hardness is 230 HV and whose spring elastic modules is 25 kgf/mm 2 as terminal element material. In this connection, either of the terminal element materials comprise stainless steel, and the experiment was carried out on terminals being bent such that the curvature R of bends in the terminals is twice the wall thickness. T-D value Rate of Occurence of Contact Defective (%) Cell Detachment Rate Due to Oscillation Experiment (%) 50 times 500 times 1 ○ 0 1 3 18 2 ○ 0.05 0 3 10 3 ○ 0.1 0 0 0 4 ○ 0.3 0 0 0 5 ○ 0.5 0 0 0 T-D value Rate of Occurence of Contact Defective (%) Cell Detachment Rate Due to Oscillation Experiment (%) 50 times 500 times 1 ○ 0 3 7 35 2 ○ 0.05 1 5 20 3 ○ 0.1 0 0 0 4 ○ 0.3 0 0 0 5 ○ 0.5 0 0 0 Rate of Occurence of Contact Defective (%) Cell Detachment Rate Due to Oscillation Experiment (%) 50 times 500 times Article according to the Present Invention 0 0 0 Conventional Article 3 25 80 Further, the embodiment of the present invention illustrated in (TABLE 3) shows an example in which stainless steel having a wall thickness of 0.3 mm is used. However, the experiment revealed that, if material other than stainless steel such as nickel, copper, steel, phosphor bronze, brass, aluminium copper or the like having physical properties within a range according to the present invention, or a composite material, or a surface-treatment working or processing material, advantages similar to those of the experiment results shown in (TABLE 1), (TABLE 2) and (TABLE 3) are provided, and these materials can be used. Fig. 11 shows a third embodiment of the present invention, and is a side elevational diagrammatic view showing an example in which a pair of terminal mounting elements 6 according to the present invention are provided on a circuit substrate 5. Fig. 11 shows a cell 1 in which a pair of plain-plate like terminals 7 thereof are mounted respectively on positive and negative pole terminal surfaces of the cell 1 and are inserted into a pair of terminal mounting elements provided on the circuit substrate. Similar experiments show that advantages similar to the aforesaid advantages can be produced, by the fact that the arrangements of the terminal mounting elements in this embodiment are similar to the other arrangements of the present invention.

Claims: A cell assembly comprising: a cell (1) with terminal surfaces; and a pair of terminal elements (2, 3) attached to the terminal surfaces of the cell; characterised in that each of said terminal elements (2, 3) comprises an engaging portion (C) for receiving one of a pair of mating terminal elements of a device to which the cell assembly is to be attached; and that said engaging portion of each of said terminal elements comprises peripheral ends (2b, 3b) which are bent to form an interior region and a first surface (A) with an opening (A1), and a second surface (B) with a projection (2a, 3a; 2a', 3a') projecting partially into the interior region from the second surface (B). A cell assembly as claimed in claim 1, characterised in that each of the projections (2a', 3a') comprises a spherical segment. A cell assembly as claimed in claim 1 or claim 2, characterised in that the material of said terminal elements (2, 3) is metallic and has a wall thickness of 0.15 to 1.0 mm, a Vickers hardness of 250 to 450 HV and a spring elastic modulus of 30 to 60 kgf/mm 2 . A cell assembly as claimed in any preceding claim, characterised in that, for each terminal element (2, 3), the relationship between a distance D from forward end surfaces (A2, A3) of the peripheral ends (2b, 3b) forming a first surface (A) to a surface (B1; B1') of the projection (2a, 3a; 2a'; 3a') and a thickness T of one of a pair of mating terminal elements to which the terminal (2, 3) of the cell assembly is to be attached is given by T - D ≥ 0.1 to 0.5. A cell assembly as claimed in any preceding claim, characterised in that the material of the terminals (2, 3) is one selected from stainless steel, nickel, copper, steel, phosphor bronze, brass, aluminium copper, or a composite thereof, or a surface treatment working material thereof. A circuit assembly comprising: a circuit substrate(5); and a pair of terminal elements (6) mounted on the substrate (5); characterised in that each of the terminal elements (6) comprises an engaging portion (c) for receiving one of a pair of mating terminal elements (7) of a cell (1) which is to be mounted on the substrate (5); and that the engaging portion of each of said terminal elements (6) comprises peripheral ends (2b, 3b) which are bent to form an interior region and a first surface (A) with an opening (A1), and a second surface (B) with a projection (2a, 3a; 2a', 3a') projecting partially into the interior region from the second surface (B). A circuit assembly as claimed in claim 6, characterised in that each of the projections comprises a spherical segment. A circuit assembly as claimed in claim 6 or claim 7, characterised in that the material of said terminal elements (6) is metallic and has a wall thickness of 0.15 to 1.0 mm, a Vickers hardness of 250 to 450 HV and a spring elastic modulus of 30 to 60 kgf/mm 2 . A circuit assembly as claimed in one of claims 6 to 8, characterised in that, for each terminal element (6), the relationship between a distance D from forward end surfaces of the peripheral ends forming a first surface to a surface of the projection and a thickness T of one of a pair of mating terminal elements to which the terminal (6) of the circuit assembly is to be attached is given by T - D ≥ 0.1 to 0.5. A circuit assembly as claimed in any one of claims 6 to 9, characterised in that the material of the terminals (6) is one selected from stainless steel, nickel, copper, steel, phosphor bronze, brass, aluminium copper, or a composite thereof, or a surface treatment working material thereof.

Inventors: DAIO FUMIO, MIZUTANI SEIICHI, DAIO, FUMIO, MIZUTANI, SEIICHI
Applicants: MATSUSHITA ELECTRIC IND CO LTD, MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Application year: 1994
Main classification: H01R13
IPC codes: H01M2, H01R13