A METHOD AND A DEVICE FOR GRINDING THE ROLLERS OF ROLLER GUIDES IN ROLLING MILLS AND A ROLLER GUIDE ON WHICH THE METHOD CAN BE APPLIED

Abstract: The present invention relates to a method for grinding grooves in the rollers of roller guides for rolling mills. According to the invention, the roller (2) of a roller guide is caused to rotate in its own bearing (8, 9, 10) as the groove is ground. The invention also relates to a device for carrying out the method, and to a roller guide on which the method can be applied.

Description: A method and a device for grinding the rollers of roller guides in rolling mills and a roller guide on which the method can be applied The present invention relates to a method and to a device for grinding the rollers of rolling mill roller-guides, and a roller guide which enables the method to be carried out. High demands are placed on the bearings of guide rollers of the kind which function to guide rolled metal in between the rolls of a rolling mill, with the intention of preventing a bearing fracture that would interrupt continuity in produc¬ tion. Ideally, the guide bearings will have the same useful life span as the mill rolls. This aim has not been achieved in practice, despite endeavors to eliminate play in the bear- ings and to prevent bias loads acting thereon, by using pre- stressed precision bearings which are press-fitted into their respective bearing surfaces. This problem is particularly accentuated in modern rolling mills in which rolling speeds will reach 100 m/sec, and particularly in the final stage of the rolling mill where the guide rollers are required to rotate at very high speeds. The useful life span of present day roller guide bearings is not sufficiently long to permit still higher rolling speeds and the higher loads on the mill guide rollers that are occasioned by these higher rolling speeds. The object of the present invention is to increase the life span of roller guide bearings in rolling mills. According to the present invention this object is achieved with a method of grinding grooves in the roller-guide rollers of rolling mills, characterized in that the guide rollers are caused to rotate in their own bearings while grinding a groove. In this way, the groove formed in the roller will always lie precisely at right angles to the rotational axis of the roller and the rolled metal will move precisely in the rolling line. The invention also relates to a device for carrying out the method, said device being characterized in that it includes a carrier which supports a roller-guide roller and its bearing such as to enable the roller to rotate freely in its bearing, _ a grinding tool which is movable in a radial direction rela¬ tive to a roller supported by the carrier, and means for rotating the roller. A roller guide constructed in accordance with the invention is characterized in that the roller-guide roller and its bearing are built together to form a unit which can be readi¬ ly detached from the remainder of the guide. An exemplifying embodiment of the invention will now be described in more detail with reference to the accompanying drawings, in which Figure l illustrates from above one embodiment of an inventi¬ ve roller guide; Figure 2 is a front view of the guide shown in Figure 1; Figure 3 is a sectional view taken on the line III-III in Figure 1; Figure 4 illustrates the roller and the roller bearing of a roller guide according to Figure 3; and Figure 5 illustrates schematically an embodiment of an in- ventive device for grinding grooves in the roller illustrated in Figures 1-4. Figures 1 to 4 illustrate a roller guide for rolling mills, said guide being constructed to permit the inventive grinding method to be applied. The roller guide includes conventional¬ ly two grooved and rotatable rollers 1 and 2 which guide rolled material 3 (see Figure 2) therebetween in a metal rolling operation. The rollers 1 and 2 are carried by arms 4, 5, which are in turn carried by a holder 6. In accordance with the invention, the rollers 1, 2 and their respective journals or bearings have the form of units 7 which can be readily attached to and removed from the arms 4, 5. Figure 4 is an exploded view of one such unit 7. In addi- tion to the roller 2, this unit also includes an attachment sleeve 8, a bearing shaft 9 and a bearing part 10 which is comprised of two pairs of angle contact bearings 11, 12 which are separated by two co-ground spacing rings 13 which are 5 intended to impart a suitable axial bias to the bearings. As best seen from Figure 3, the bearing part 10 is press-fitted { into a seating means 14 in the attachment sleeve 8 and is pressed against an abutment collar 15 on the bearing shaft 9 by means of a nut 16 screwed onto the upper part of the 10 bearing shaft as seen in Figures 1-4. The bearing shaft 9 includes beneath the abutment collar 15 a slightly conical part 17 which fits into a central recess or aperture 18 with the same conicity in the roller 2, and the bottom end of the bearing shaft is terminated with a cylindrical screw thread 15 as seen in Figures 1-4. The roller 2 is urged against the underside of the abutment collar on the bearing shaft 9, by tightening a nut 19. As will be seen from Figures 3 and 4, the abutment collar 15 is thicker than the underside of the attachment sleeve 8. 20 . In order to enable the unit 7 to be attached to the arm 5, an upper part 20 of the attachment sleeve 8 has an internal screw thread which enables the unit 7 to be screwed onto a corresponding external screw thread on the arm 5. Figure 3 25 shows the unit 7 attached to the arm 5. The direction in which the unit is screwed onto the arm coincides with the direction in which the roller 2 rotates in operation, there¬ with ensuring that the attachment sleeve will not be unscre¬ wed from the arm 5 in operation. Thus, one of the units 7 has 30 a left-hand thread and the other a right-hand thread. The units 7 belonging to respective rollers 1 and 2 are of iden¬ tical construction with the exception of these different thread directions. 35 The roller 2 includes a cylindrical recess or aperture 21 which extends parallel with but excentrically to the rotatio¬ nal axis of the roller, and also a drainage passage 22 through which coolant sprayed onto the roller during opera¬ tion is drained-off. The arm 5 also includes air or lubricant passageways 23. When a rolling mill that includes roller guide of the afore- described kind is operating, the rolled metal that passes through the mill will cause the rollers 1, 2 to rotate to¬ gether with the bearing shafts 9 and the inner bearing rings, whereas the attachment sleeves 8 and the outer bearing rings will remain stationary. The described roller guides are intended for use in the final stages of a rolling mill and are constructed to permit rol¬ ling speeds of up to 170 m/sec. Since the rollers then have a diameter of about 45 mm, they will rotate at very high speeds, resulting in bias on the bearings, causing the bear- ings to wear rapidly and subsequent production stoppages in order to effect a bearing change. It is not unusual for this load bias on the bearings to occur because the roller guide grooves are not truly at right angles to the rotational axis of the rollers, owing to the fact that the axis of the tool that has produced the peripheral guide groove was not per¬ fectly coaxial with the rotational axis of the roller bear¬ ing. In order to eliminate this error source, it is proposed in accordance with the invention that the peripheral guide groove of a roller in a roller guide is formed by rotating the roller in its own bearing, and the aforedescribed roller guide is constructed to this end. Figure 5 illustrates an embodiment of a device for grinding a guide groove 24 in the roller 2 of the roller guide described with reference to Figure 1-4. This device includes a holder 25 for a unit 7 comprised of a roller-guide roller seated in its bearing, wherein the illus¬ trated holder includes an arm which is provided with an external screw thread corresponding to the internal screw thread on the upper part of the attachment sleeve 8. A grind¬ ing disc 26 is mounted on the upper side of the arm 25 in Figure 5, opposite the cylindrical outer surface of the roller 2 of a unit 7 mounted on the arm 25. This grinding disc 26 is rotatable about an axis that extends parallel with the axis of the arm 25, and thus also parallel with the rotational axis of the roller 2. The grinding disc can also be moved in a direction perpendicular to the axis of the arm 25. Finally, the device also includes means for rotating a fitted roller 2. In the case of the illustrated embodiment, this drive means comprises a pin 27 which is rotatable about an axis coinciding with the axis of the arm 25 and is located radially outside its rotational axis at the same distance therefrom as the distance of the hole 21 in the roller 2 from the rotational axis of said roller, and also has a smaller diameter than said hole. The described device operates as follows; After having fitted the unit 7 onto the arm 25 and inserted the pin 27 into the hole 21 in the roller, driving of the pin 27 is initiated and rotation of the grinding disc 26 i star¬ ted. The grinding disc and the pin are preferably rotated in different directions, although they may, of course, be rota¬ ted in mutually the same direction but at different speeds. As material is removed from the roller, the grinding disc is moved radially towards the centre of the roller until the peripheral groove thus obtained in the roller 2 has received the desired shape. Air is injected towards the unit 7 the desired shape 28 provided in the arm 25, with the intention of avoiding the ingress of grinding fragments, dust and other contaminant particles into the bearings. Because the diameter of the hole 21 is larger than the diameter of the pin 27 its rotational axis can be displaced slightly in relation to the rotational axis of the roller 2 without subjecting the roller to biasing loads. As will be understood, because the roller 2 rotates in its own bearing while being ground, it is ensured that the groove 24 formed in the roller will lie exactly at right angles to the axis around which the roller 2 rotates during a rolling process, and that no biasing forces will act on the bearings 11, 12 during a rolling process, by virtue of the fact that when forming the groove in the roller the roller or the groove-forming tool rotates about an axis which is slightly inclined to the axis about which the roller rotates in a mill rolling operation. It will be understood that the described device is also used to grind the roller 2 in the aforedescribed manner on subse- quent occasions, when the groove becomes worn. Figure 3 illu¬ strates in broken lines the contour of a roller 2 which has been ground down to a maximum. It will be understood that the described device can be modi- fied within the scope of the invention. For instance, the guide roller can be rotated by means other than the pin 27, for instance by means of roller driving means that are in contact with the outer cylindrical surface of the roller 2. Furthermore, the grinding disc may be stationary and the arm 25 and the means for rotating the roller may be movable at right angles to the rotational axis of the roller. The inven¬ tion method can also be applied to other types of rollers with other types of bearings, provided that the roller and its bearing can be removed as a unit from the remainder of the roller guide. The invention is therefore restricted solely by the contents of the following claims.

Claims: Claims 1. A method for grinding grooves in the rollers of roller guides in rolling mills, characterized in that the roller (2) of said guide is caused to rotate in its own bearing (8,9,10) during a grinding process. 2. A method according to Claim 1, characterized in that a rotating grinding disc (26) is brought radially into contact with the periphery of the roller (2) ; and in that the roller is rotated at a peripheral speed different to the speed at which the grinding disc is rotated. 3. A method according to Claim 1 or 2, characterized by injecting air under pressure against the inner surface of the roller (2) during a grinding process. 4. A device for grinding grooves in rollers (2) of a roller guide for rolling mills, characterized in that the device in¬ cludes a carrier (25) for supporting a roller (2) of a roller guide and the bearing (8,9,10) of said roller, so that the roller is able to rotate freely in its bearing, a grinding tool (26) which can be moved radially in relation to a roller (2) supported by the carrier (25) , and roller rotating means (27,21) . 5. A device according to Claim 4, characterized in that the roller rotating means is comprised of a pin (27) which can be rotated about an axis which extends parallel with the pin axis and which is separated from said pin axis by a distance which corresponds to the distance of the rotational axis of the roller (2) from a recess or aperture (21) provided in the roller, wherein the diameter of the pin is smaller than the diameter of the recess or aperture. 6. A roller guide for rolling mills, characterized in that the roller (2) of said roller guide is constructed together with its bearing (8,9,10) to form a unit (7) which can be readily removed from the remainder of the guide. 7. A guide according to Claim 6, characterized in that the bearing of said roller is comprised of an attachment sleeve _ (8) which includes a bearing seat (14) and an attachment part (20) provided with an internal screw thread, a bearing part (10) which includes ball bearings (11,12) having an outer and an inner bearing ring, and a bearing shaft (9) having an external screw thread on the ends thereof and an abutment collar (15) against which one side of the bearing part (10) can be pressed under axial bias by means of a nut (16) scre¬ wed onto one end of the bearing shaft (9) , and against which the other side of which the roller (2) can be pressed by means of a nut screwed onto the other end of the bearing pin (9). 8. A guide according to Claim 7, characterized in that the roller (1,2) has a cupped shape which includes a cylindrical wall and a bottom in which there is provided a central axial recess or aperture (18) and a further axial recess or apertu¬ re (21) located radially spaced from the central recess or aperture. 9. A guide according to any one of Claims 6-8, characterized in that the bearing part (10) includes two angular contact bearings (11,12). 10. A guide according to any one of Claims 6-9, characterized in that the end of the bearing shaft (9) which coacts with the central recess or aperture (18) of the roller (2) tapers conically in that part which coacts with said recess or aperture and has a shape which is complementary thereto.

Inventors: SOEDERBERG LENNART, SOEDERBERG, LENNART
Applicants: MORGAARDSHAMMAR AB, SOEDERBERG LENNART, SOEDERBERG, LENNART
Application year: 1994
Main classification: B24B1
IPC codes: B21B28, B21B39, B24B5, B24B19