Color photographic processes comprising a bleach starter

Abstract: A method of preparing a bleaching solution for a photographic element comprising combining a photographic bleach starter comprising sodium acetate, potassium acetate or ammonium acetate with a photographic solution having bleaching ability.

Description: This invention relates to processing a silver halide color photographic element, and more specifically to bleaching a silver halide photographic element. Color silver halide photographic elements are generally processed by the steps of development, desilvering and washing and/or stabilization. In the color development step, the exposed silver halide is reduced with a color developing agent to generate silver whereupon the oxidized color developing agent reacts with a color coupler to provide a dye image. It is then necessary to remove the silver image which is formed coincident with the dye image. This can be done by oxidizing the silver using an oxidizing agent, known as a bleaching agent, in the presence of halide ion to form silver halide. The silver halide is then dissolved using a silver halide solvent, commonly referred to as a fixing agent. Alternatively, the bleaching agent and fixing agent can be combined in a bleach-fixing solution and the silver removed in one step. The above described desilvering process can be carried out in either a continuous or batch mode of processing. In the batch mode, all or part of the processing solutions are replaced whenever the amount of film processed reaches a predetermined quantity. In the continuous mode, replenisher solutions are added to the processing solutions in an amount proportional to the amount of film processed. Such replenishment is generally expressed in milliliters per square foot or milliliters per number of rolls of film processed. The pH of the developer must be alkaline in order for proper development to occur. In contrast, the pH of the bleach must be acidic. In some processing systems there is a stop bath in between the developer and the bleach which serves to modify the alkalinity of the developer. However, many modern bleaches act as both a stop bath and a bleach for metallic silver. It is therefore necessary to use bleach replenishers which have a lower pH than the bleach tank solutions into which they are replenished. This is done in order to offset the alkaline developer solution which is carried over into the bleach solution by the photographic element. Thus, the bleaching tank solution is generally of higher pH than the bleach replenisher solution. To start up either a batch or replenished system it is necessary to make a bleach tank from a bleach replenisher solution. Bleach replenisher solutions are insufficient to provide desired photographic performance. When starting bleach tanks are prepared, a solution commonly knob in the photographic industry as a "bleach starter" is added to the bleach replenisher solution. Water may also be added. The purpose of the bleach starter is to increase the pH of the bleach replenisher to the desired pH of the starting bleach tank solution. Typically bleach starters are alkaline. Known bleach starters include ammonia, ammonium hydroxide, potassium hydroxide, potassium carbonate, and sodium hydroxide. US-A-5,176,988 and US-A-5,070,004 describe a bleach starter that contains an imidazole or a primary or secondary amine having a hydroxyalkyl radical as an alkaline agent. US-A-5,217,852 discusses the use of many common alkali agents that may be used as bleach starters including potassium carbonate, ammonia water, imidazole, monoethanolamine or diethanolamine. US-A-5,215,872 and US-A-5,178,993 describe adjusting solutions which have bleaching ability with various alkali agents including potassium hydroxide, sodium hydroxide, imidazole, monoethanolamine, diethanolamine, imidazole, and most preferably aqueous ammonia. Although all of the above mentioned alkaline agents are able to adequately adjust the pH of the bleach replenisher solution to that of a starting bleach tank, they all are undesirable due to odor or safety problems. Ammonia water, ammonium hydroxide and many amines cause an unpleasant odor themselves, or when mixed with the acidic replenisher solution. Other alkali agents, such as potassium hydroxide, cause undesirable precipitation when mixed with bleach replenishers, while agents such as potassium carbonate cause unwanted effervescence or foaming. Thus, there is a need for a bleach starter that effectively adjusts the pH of a bleach replenisher solution without concomitant odor, precipitation, effervescence or safety problems. This invention provides a method of preparing a bleaching solution for a photographic element comprising combining a photographic bleach starter comprising sodium acetate, potassium acetate or ammonium acetate with a photographic solution having bleaching ability. The bleach starter used in this invention allows the preparation of photographic bleaching solutions without the problems of odor, precipitation, safety or effervescence. The versatility of these compounds for use as starters is that they can be added to the bleach replenisher solution as either a solid or in a water solution. This is advantageous over previous bleach starters used in the photographic industry which have characteristically been used in aqueous solutions only. This invention also provides a method for processing silver halide color photographic elements using a bleach starter which permits desirable processing with acceptable photographic processing performance. The bleach starter used in this invention is sodium acetate, potassium acetate, or ammonium acetate. These compounds may be used singly or in combination. They may be used either as solids or in aqueous solutions. When used in aqueous solutions the concentration of the compounds may be from 0.1 mol/liter to the solubility limit of the compound. Preferably higher concentrations are used to reduce packaging and needed quantities. The pH of the aqueous bleach starter is preferably from 7.0 to 10.5. The bleach starter is combined with a solution having a bleaching function (generally a bleach replenisher) prior to processing a color silver halide photographic element. The bleach starter is added to the bleach replenisher until the replenisher reaches the desired pH to be used during processing. Water or other bleaching components may also be added to the bleach replenisher The bleaching replenishers used in this invention contain a bleaching agent. Bleaching agents include compounds of polyvalent metal such as iron (III), cobalt (III), chromium (VI), and copper (II), peracids, quinones, and nitro compounds. Typical bleaching agents are iron (III) salts, such as ferric chloride, ferricyanides, bichromates, and organic complexes of iron (III) and cobalt (III). Ferric complexes of aminopolycarboxylic acids and persulfate are most commonly used as bleach agents with ferric complexes of aminopolycarboxylic acids being preferred. Some examples of useful ferric complexes include complexes of: nitrilotriacetic acid, ethylenediaminetetraacetic acid, propylenediamine tetraacetic acid, diethylenetriamine pentaacetic acid, ortho-diamine cyclohexane tetraacetic acid ethylene glycol bis(aminoethyl ether)tetraacetic acid, diaminopropanol tetraacetic acid, N-(2-hydroxyethyl)ethylenediamine triacetic acid, ethyliminodipropionic acid, methyliminodiacetic acid, ethyliminodiacetic acid, cyclohexanediaminetetraacetic acid glycol ether diamine tetraacetic acid. Preferred aminopolycarboxylic acids include 1,3-propylenediamine tetraacetic acid, methyliminodiactic acid and ethylenediamine tetraacetic acid. The bleaching agents may be used alone or in a mixture of two or more; with useful amounts typically being at least 0.1 moles per liter of bleaching solution, with at least 0.5 moles per liter of bleaching solution being preferred. In addition, water-soluble aliphatic carboxylic acids such as acetic acid, citric acid, propionic acid, hydroxyacetic acid, butyric acid, malonic acid and succinic acid may be utilized in any effective amount. Useful amounts are typically at least 0.35 moles per liter of bleaching solution, with at least 0.7 moles being preferred and at least 0.9 moles being most preferred. These ferric aminopolycarboxylate complexes are used in the form of salts, for example as sodium, potassium, or ammonium salts. The bleaching solutions may contain other addenda known in the art to be useful in bleaching compositions, such as sequestering agents, sulfites, non-chelated salts of aminopolycarboxylic acids, bleaching accelerators, re-halogenating agents, anti-calcium agents, and/or anti-phosphate agents. The bleaching solution is generally used at a pH of 0.45 to 9.0, more preferably 4.0 to 6.8, and most preferably 4.0 to 5.5. The bleach replenisher solution is generally at a pH of 0.2 to 8.75, more preferably 3.25 to 5.0 and is adjustable to the pH range of the bleaching solution by adding the bleach starter. The solutions having a bleaching function are included in the processing procedures as shown below: (1)development→bleaching→fixing (2)development→bleach fixing (3)development→bleach fixing→fixing (4)development→bleaching→bleach fixing (5)development→bleaching→bleach fixing→fixing (6)development→bleaching→washing→fixing (7)development→washing or rinsing→bleaching→fixing (8)development→washing or rinsing→bleach fixing (9)development→fixing→bleach fixing The above mentioned bleach and fixing baths may have any desired tank configuration including multiple tanks, counter current and/or co-current flow tank configurations. A stabilizer bath is commonly employed for final washing and hardening of the bleached and fixed photographic element prior to drying. Alternatively, a final rinse may be used. A bath can be employed prior to color development, such as a prehardening bath, or the washing step may follow the stabilizing step. Other additional washing steps may be utilized. Additionally, reversal processes which have the additional steps of black and white development, chemical fogging bath, light re-exposure, and washing before the color development are contemplated. In reversal processing there is often a bath which precedes the bleach which may serve many functions, such as an accelerating bath, a clearing bath or a stabilizing bath. The bleaches may be used with any compatible fixing solution. Examples of fixing agents which may be used are water-soluble solvents for silver halide such as: a thiosulfate (for example, sodium thiosulfate and ammonium thiosulfate); a thiocyanate (for example, sodium thiocyanate and ammonium thiocyanate); a thioether compound (for example, ethylenebisthioglycolic acid and 3,6-dithia-1,8-octanediol); or a thiourea. These fixing agents can be used singly or in combination. Thiosulfate is preferably used in the present invention. The concentration of the fixing agent per liter is preferably 0.2 to 2 mol. The pH range of the fixing solution is preferably 3 to 10 and more preferably 5 to 9. In order to adjust the pH of the fixing solution an acid or a base may be added, such as hydrochloric acid, sulfuric acid, nitric acid, acetic acid, bicarbonate, ammonia, potassium hydroxide, sodium hydroxide, sodium carbonate or potassium carbonate. The fixing solution may also contain a preservative such as a sulfite (for example, sodium sulfite, potassium sulfite, and ammonium sulfite), a bisulfite (for example, ammonium bisulfite, sodium bisulfite, and potassium bisulfite), and a metabisulfite (for example, potassium metabisulfite, sodium metabisulfite, and ammonium metabisulfite). The content of these compounds is 0 to 0.50 mol/liter, and more preferably 0.02 to 0.40 mol/liter as an amount of sulfite ion. Ascorbic acid, a carbonyl bisulfite acid adduct, or a carbonyl compound may also be used as a preservative. The photographic elements processed in this invention can be single color elements or multicolor elements. Multicolor elements typically contain dye image-forming units sensitive to each of the three primary regions of the visible spectrum. Each unit can be comprised of a single emulsion layer or of multiple emulsion layers sensitive to a given region of the spectrum. The layers of the element, including the layers of the image-forming units, can be arranged in various orders as known in the art. In an alternative format, the emulsions sensitive to each of the three primary regions of the spectrum can be disposed as a single segmented layer, for example, as by the use of microvessels as described in US-A-4,362,806. The element can contain additional layers such as filter layers, interlayers, overcoat layers and subbing layers. The element may also contain a magnetic backing. Suitable materials for use in the emulsions and elements are described, for example, in Research Disclosure , December 1989, Item 308119, published by Kenneth Mason Publications, Ltd., Dudley Annex, 12a North Street, Emsworth, Hampshire P010 7DQ, ENGLAND. The silver halide emulsions employed in the elements can be either negative-working or positive-working. Other suitable emulsions are (111) tabular silver chloride emulsions such as described in US-A-5,176,991; US-A-5,176,992; US-A-5,178,997; US-A-5,178,998; US-A-5,183,732; and US-A-5,185,239 and (100) tabular silver chloride emulsions such as described in EPO 534,395. The silver halide emulsions can be chemically and spectrally sensitized in a variety of ways. The elements can include various couplers. The photographic elements or individual layers thereof can contain among other things brighteners, antifoggants and stabilizers, antistain agents and image dye stabilizers, light absorbing and scattering materials, hardeners, plasticizers and lubricants, antistatic agents, matting agents and development modifiers. The photographic elements can be coated on a variety of supports. They can be exposed to actinic radiation, typically in the visible region of the spectrum, to form a latent image and then processed to form a visible dye image. Processing to form a visible dye image includes the step of contacting the element with a color developing agent to reduce developable silver halide and oxidize the color developing agent. Oxidized color developing agent in turn reacts with the coupler to yield a dye. The color developing solutions typically contain a primary aromatic amino color developing agent. These color developing agents are well known and widely used in a variety of color photographic processes. They include aminophenols and p-phenylenediamines. In addition to the primary aromatic amino color developing agent, color developing solutions typically contain a variety of other agents such as alkalies to control pH, bromides, iodides, benzyl alcohol, anti-oxidants, anti-foggants, solubilizing agents and brightening agents. Photographic color developing compositions are employed in the form of aqueous alkaline working solutions having a pH of above 7 and most typically in the range of from 9 to 13. To provide the necessary pH, they contain one or more of the well known and widely used pH buffering agents, such as the alkali metal carbonates or phosphates. Potassium carbonate is especially useful as a pH buffering agent for color developing compositions. With negative working silver halide, the processing step described above gives a negative image. To obtain a positive (or reversal) image, this step can be preceded by development with a non-chromogenic developing agent to develop exposed silver halide, but not form dye, and then uniformly fogging the element to render unexposed silver halide developable. Alternatively, a direct positive emulsion can be employed to obtain a positive image. The following examples are intended to illustrate, without limiting, this invention. Examples The following bleach replenisher (pH=4.50), water and various bleach starters were used to make fresh bleaching tank solutions having a pH of 4.75. The bleach starters are described in Table I and were added as aqueous solutions until the desired pH was reached. Bleach Replenisher liters of water 0.58 grams 1,3-PTDA 43.01 ml NH4OH (57%) 80.5 ml HOAc 92 grams Rexpronal Acid 0.92 grams NH4BR 28.75 grams Fe(NO3)3*9H2O in 290 ml Water 51.58 Adjusted to pH 4.50 The bleach solutions were tested in various small processors. Where foaming occurred, if the bleach starter was added in one portion, the foaming would start immediately. If the starter was added slowly, the foaming started immediately upon normal agitation. If a precipitation was noted, it would form in the first ten minutes, often immediately. Precipitants formed both in the bleach solution and on the sides of the tank. The results are shown in Table 1. Comparison of Various Bleach Starters Bleach Starter Odor Precipitation Foaming or Effervescence Remark Ammonia Water 27 % solution Yes No No Comparison Ammonium Hydroxide 28-30 % solution Yes No No Comparison Potassium Hydroxide 85 % solution Slight Yes No Comparison Potassium Carbonate 47 % solution No No Yes Comparison Sodium Acetate 4.0 mol No No No Inventive Potassium Acetate 4.0 mol No No No Inventive Ammonium Acetate 4.0 mol No No No Inventive The data of Table 1 illustrate that the use of sodium acetate, potassium acetate and ammonium acetate eliminates all of the common problems associated with conventional bleach starters.

Claims: A method of preparing a bleaching solution to be used for processing a photographic element comprising adding a photographic bleach starter comprising sodium acetate, potassium acetate or ammonium acetate to a bleach replenisher until the replenisher reaches the desired pH to be used during processing. The method as claimed in claim 1 wherein the bleach starter is a solid. The method as claimed in claim 1 wherein the bleach starter is an aqueous solution of sodium acetate, ammonium acetate or potassium acetate at a concentration of 0.1 mol to the solubility limit of the acetate. The method as claimed in claim 1 wherein the pH of the bleach starter is 7.0 to 10.5. The method as claimed in claim 1 wherein the bleach starter is an aqueous solution of sodium acetate having a pH of 7.0 to 10.5. The method as claimed in claim 1 wherein the photographic solution having bleaching ability comprises as a bleaching agent a ferric complex of an aminopolycarboxylic acid.

Inventors: FOSTER DAVID GEORGE, FOSTER, DAVID GEORGE, FOSTER, DAVID GEORGE, C/O EASTMAN KODAK COMPANY
Applicants: EASTMAN KODAK CO, EASTMAN KODAK COMPANY
Application year: 1994
Main classification: G03C7
IPC codes: G03C7