Braking device for a self-orientating twin castor

Abstract: Braking device for a self-orientating twin castor composed of two wheels (12) which are rotatably mounted at the opposite ends of a spindle (6) that is driven through a seat of a support (1) which is composed of a vertical wall (2) that lies between the wheels (12) and in which a cylindrical recess (8) is formed with a vertical axis that is eccentric with respect to said spindle, the recess (8) being open in an upward region for the engagement of a pivot for mounting the castor in a piece of furniture; characterized in that it comprises a lever element (28) which can be coupled to the wall (2) so that it can oscillate between two positions about an axis that is parallel to said spindle (6), the lever element comprising an arm (30) for blocking said wheels (12), which lies between the wheels, and an actuation arm (29), which can be accessed by a user, retention means being furthermore provided for retaining the lever element (28) in the two positions, the blocking arm (30) being suitable to block the rotation of the wheels (12) in one of the two positions and to allow their rotation in the other one of the two positions.

Description: The present invention relates to a braking device for a self-orientating twin castor. The so-called twin castors that are mounted on pieces of furniture (tables, chairs, chests of drawers, and so forth) are generally constituted by two wheels provided with axial bushes for rotatably mounting them on a supporting spindle. The spindle is driven through a support which is constituted by a vertical wall that lies between the wheels and by a sort of semicylindrical hood that covers the wheels in an upward region. A cylindrical recess is formed in the wall and has a vertical axis that is eccentric with respect to the spindle and is open upwardly. Said recess acts as a rotation seat for a self-orientation pivot to be inserted and fixed in an appropriate seat of the piece of furniture on which the castor is to be mounted. Safety rules very often require castors to be self-braking. For this purpose, said castors are provided with devices that keep the wheels in a constantly braked condition until the user deactivates these devices temporarily. These castors have some hardly negligible drawbacks. First of all, in order to provide the support for self-braking castors it is necessary to provide molds that are different from those of castors that do not have a self-braking device. Secondly, the assembly of self-braking castors is relatively complicated and considerably affects the manufacturing cost. US-A-4 911 269 discloses a twin wheel caster with an integral brake assembly. In particular, the integral brake assembly includes a resilient braking arm which is integrally hingedly connected at its inner end to the central body of the caster. This integral hinge connection does not permit that the braking arm may be used in an optional manner. US-A-4 333 207 discloses a twin wheel caster brake including a brake lever that extends through a slot of a wheel cover and that is pivotally mounted intermediate its ends between a pair of lugs by a pivot pin. GB-A-2 151 470 discloses a caster with a brake mechanism movably disposed in the caster support, in which the brake mechanism is movably inserted in an upper rabbet and pivotally linked to a tortuous portion of the caster support by a lever pin through aligned pin holes. Both US-A-4 333 207 and GB-A-2 151 470 disclose conventional expensive pivotal connections, without teachings relating to optional brake use, and with visibly compromising apertures through which the brakes extend. GB-A-2 166 046 discloses a twin-wheel castor with a brake lever having an intermediate portion moulded as a hollow part-cylinder with an axial split to allow the portion to be compressed sufficiently for it to be inserted into a bearing recess in a body moulding through an outer aperture. GB-A-2 166 046 does not discuss the optional use of the brake lever, and even if such brake lever were not employed, the outer appearance of body moulding would be compromised by the presence of the outer aperture. The technical aim of the present invention is to provide a braking device that can be associated with a twin castor after said twin castor has been assembled, so that the user can choose to provide the castor with or without a braking device. In accordance with the invention, there is provided a braking device for a self-orientating twin castor as defined in the appended claims. The particularities of the invention will become apparent from the following description of some embodiments, illustrated only by way of non-limitative example in the accompanying drawings, wherein: figure 1 is an exploded perspective view of a twin castor provided with the braking device according to the present invention; figures 2 and 3 are side views of the twin castor according to figure 1, in the locking and release positions respectively; figures 4 and 5 are respectively a side view and a plan view of the blocking arm of the lever element for the twin castor of figures 1-3; figure 6 is a side view of the support of the castor of figures 1-3; figure 7 is a side view of a support for a twin castor according to another embodiment; figure 8 is a sectional view, taken along the plane VIII-VIII of figure 7; figure 9 is a side view of a modified wheel; figure 10 is a sectional view, taken along the plane X-X of figure 9; figure 11 is a plan view of a different embodiment of the lever element that can be applied to a castor provided with wheels according to figures 9 and 10; figures 12 and 13 are two partial plan views of two further different embodiments of the lever element; and finally figure 14 is a sectional view, taken along the plane XIV-XIV of figure 12. With reference to figures 1 to 6, the reference numeral 1 designates the support of a self-orientating twin castor which is formed monolithically, for example by molding plastics or metal. The support 1 comprises a substantially semicircular vertical wall 2 on the upper profile whereof there is a semicylindrical hood 3. At the center of the lower edge 4 of the wall 2, and concentrically to the hood 3, there is a bore 5 that acts as a seat for the support of a horizontal spindle 6 which is driven through said seat. A hollow expansion 7 is formed in the wall 2, protrudes above the hood 3, and forms a vertical recess 8 that is eccentric with respect to the spindle 6 and in which a pivot (not shown) is rotatably accommodated; the castor is applied to a piece of furniture by means of said pivot. A respective tubular portion 9 protrudes outwardly concentrically to the hole 5 from each face of the wall 3; arc-like teeth 10 are formed inside said tubular portion and form shoulders 11 which are spaced from the wall 2. Two wheels 12 (only one is shown in the drawing) are rotatably mounted on the opposite ends of the spindle 6 and are sized so as to be covered peripherally by the hood 3. Each wheel 12 comprises a disk 13; a cylindrical ring 14 protrudes from the peripheral region of said disk (with reference to the castor assembly position) towards the wall 2, constitutes the surface for the rolling of the wheel, and is internally provided with a set of teeth which is composed of axial triangular teeth 15. A bush 16 protrudes from the center of the disk 13 again towards the wall 2, is coaxial to the ring 14, and ends with an outer annular flange 17. The regions where the ring 14 and the bush 16 join the disk 13 are reinforced by radial ribs 18 and 19. The wheels 12 are retained axially on the spindle 6 by forcing the insertion of the bushes 16 in the tubular portions 9, so that the flange 17 engages behind the shoulders 11 formed by the teeth 10. An additional retention element which is suitable to ensure greater safety against accidental extraction of the wheels from the spindle is constituted by annular ridges which are located inside the bushes 16 and are arranged so as to engage by forcing in respective annular grooves 20 of the spindle 6. In any case it should be noted that the wheels 12, when mounted on the spindle 6, remain spaced so that their internal edges do not make contact with the expansion 7. A slot 21 (figure 6) is formed in the wall 2 on the side located opposite to the expansion 7 with respect to the tubular portions 9 and is open towards the lower edge 4 of the wall 2. The slot 21 is shaped like a circular arc centered substantially on the rounded end 22 of the hood 3, which extends below the edge 4 with a small portion 23. The slot 21 is surrounded by a perimetric expansion 24 and has a protrusion 25 on its inner edge. A tooth 26 is formed below the inlet of the slot 21, on the outside of the tubular portions 9, has a rounded cross-section, and protrudes parallel to the spindle 6 from the opposite faces of the wall 2. A similar tooth 27, having a saw-tooth cross-section, is formed inside the portion 23 of the hood 3 at the corner formed with the edge 4 of the wall 2. The elements 21-27 are part of the braking device according to the invention, which is furthermore formed by a lever element, generally designated by the reference numeral 28 (see figures 1, 4, and 5), which is also produced by molding plastics or metal. The element 28 comprises an actuation arm 29 and a blocking arm 30 which is connected to the arm 29 so that it can be coupled to the support and can oscillate between a position for blocking the wheels 12 and a position for allowing their free rotation. The arm 29 includes a wing 31 and a portion 32 which are arranged so as to include an obtuse angle. When the lever element 28 is coupled to the support 1, the wing 31 is substantially radial with respect to the hood 3 and constitutes the pushbutton for actuating the braking device. The portion 32 is tangent to a groove 33 which is shaped complementarily to the end 22 of the hood 3. The center of the oscillation of the lever element 28 is located in the groove 33, as will become apparent hereinafter. The arm 30 is composed of two flat and parallel plates 34 which form a fork together with the arm 29. The plates 34 have an edge 35 which lies opposite to the portion 32 of the arm 29 and forms, together with said arm, a channel 36 which is open upwards and forms an acute angle in cross-section. Recesses 37 are formed in the edges 35 of the plates 34 directly above the groove 33 and are shaped complementarily to the tooth 27. The inner peripheral edges of the plates 34 have a circular shape and are reinforced by expansions 38 in which notches 39 are formed. Said notches 39 are located at a distance from the groove 33 that is substantially equal to the distance between the teeth 26 and 27. The top portions of the plates 34 form expansions 40 which are mutually connected by a cylindrical rod 41 which diameter is equal to the radial width of the slot 21. The rod 41 is located, with respect to the groove 33, at a distance that is equal to the distance between the slot 21 and the end 22 of the hood 3. Respective pivots 42 are formed coaxially to the rod 41 but externally with respect to the expansions 40 and have, on a plane that is substantially radial with respect to the groove 33, teeth 43 which are shaped complementarily to the teeth 15 of the wheels 12. Since the arm 30 remains inserted between the pair of wheels 12 when the lever element 28 is mounted in the support 1, the distance between the outer faces of the plates 34 is set so that it is less than the distance between the inner edges of the wheels. From the above description it is evident that the wheel can be used with or without a braking device. In the second case, the presence of the slot 21 and of the sets of teeth 15 does not compromise the outward appearance of the castor. Instead, when one wishes to obtain a wheel that can be braked, the lever element 28 is added. For this purpose, the end of the blocking arm 30 provided with the expansions 40 is inserted in the space between the wheels 12 while the lever element 28 is kept at right angles to the wall 2. Then, by rotating the lever element 28 into a position at right angles to the spindle and so that the wing 31 arranges itself below the end 22 of the hood, the pivots 42 are inserted below the sets of teeth 15 of the wheels 12. At this point, after placing the end 22 of the hood 3 in the inlet of the channel 36, and after placing the rod 41 in the inlet of the slot 21, by applying an adequate pressure on the lever element 28 and by utilizing the elasticity of the material the tooth 27 is inserted with a snap-together action in the recesses 37 and the rod 41 is likewise inserted in the slot 21, so that the lever element 28 oscillates about the end 22. By acting downwardly or upwardly on the wing 31, the lever element 28 can assume two stable positions. By pressing on the wing 31, the lever element 28 reaches a first position, shown in figure 2, which is the position for blocking the wheels 12; in this position the tooth 26 engages the notch 39 of the plates 34 and the rod 41 engages the bottom of the slot 21 beyond the protrusion 25. The wheels 12 are blocked by the engagement of the teeth 43 between the teeth 15 that lie inside the rolling rings 14. In the second position, which is shown in figure 3 and is the position in which the wheels 12 turn freely, the wing 31 has been raised so as to disengage the tooth 26 from the notch 39 and make the rod 41 pass beyond the protrusion 25. In this position, which is set by the abutment of the portion 32 against the outer wall of the hood 3, the teeth 43 are disengaged from the teeth 15 so that the wheels 12 can rotate freely. It is evident that since the braking device can be applied at a later time, that is to say after completing the assembly of the castor and without requiring visible modifications thereof to apply it, it allows to provide a single type of support and of wheels, thus providing a considerable saving in setting up the molds and the parts store. There is also a considerable saving in the cost of the assembly, which can be performed by the final user since it is simple. The described device is susceptible of numerous modifications and variations, all of which are within the scope of the same inventive concept as defined in the appended claims. Figures 7, 8, 12, and 14 illustrate a different embodiment of the support 1 in which the slot 44 (which corresponds to the slot 21 of the previous example) is closed, and instead of the rod 41 there are two coaxial shanks 45 which protrude from the plates 34 towards each other. In order to facilitate the insertion of the shanks 45 in the slot 44, a wedge 46 (see figure 8) is formed in the lower edge of the wall 2, and the shanks 45 have chamfers 47 which flare out towards the wedge 46, so that during the application of the lever element 28 the wedge 46 can move the plates 34 apart and allow the shanks to slide over the sides of the wedge to engage in the slot 44 in a snap-together manner. Figure 13 illustrates a different embodiment of the lever element 28 in which there is no rod or shank between the plates 34. Actually, the rod 41 or the shanks 45 are not strictly necessary for the operation of the device, since their presence is useful to strengthen the plates 34 and form, together with the protrusion 25, a further blocking element which, together with the engagement of the tooth 26 in the notch 39, increases the safety of the retention of the lever element 28 in the two positions for locking and releasing the castor. Figures 9 and 10 illustrate a different embodiment of the wheels in which axial ridges 48 are provided instead of the set of teeth 15 and blend with the radial ribs 19. The ribs 48 are spaced so as to form, between them, recesses 49 in which pivots 50, rigidly coupled to the expansions 40, can engage. The pivots 50 (see figure 11) perform the same functions as the pivots 42 described above, but differently from said pivots they are cylindrical or shaped complementarily to the recesses 49 so that they can engage in them and prevent the rotation of the wheels 12. Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs.

Claims: Braking device for a self-orientating twin castor comprising two wheels (12) which are rotatably mounted at the opposite ends of a spindle (6) that is driven through a seat of a support (1) which is composed of a vertical wall (2) that lies between said wheels (12) and in which a cylindrical recess (8) is formed with a vertical axis that is eccentric with respect to said spindle, said recess (8) being open in an upward region for the engagement of a pivot for mounting the castor in a piece of furniture, the castor further comprising a semicylindrical hood (3) which covers said wheels, and the braking device further comprising a lever element (28) with means for selectively coupling the lever element at one end of said hood so the lever element can oscillate between two positions about an axis that is parallel to said spindle (6), said lever element comprising an arm (30) for blocking said wheels (12), which lies between said wheels, and an actuation arm (29), which can be accessed by a user, retention means being furthermore provided for retaining said lever element (28) in said positions, said blocking arm (30) being suitable to block the rotation of said wheels (12) in one of said positions and to allow their rotation in the other one of said positions, wherein when said lever element (28) is coupled at said hood (3) by said selective coupling means said actuation arm (29) of said lever element extends outwardly from below a lower edge of said semicylindrical hood (3) and said blocking arm (30) of said lever element extends from said lower edge underneath said semicylindrical hood (3), and wherein said selective coupling means are in the form of an elastic snap-together coupling (27,33,37) disposed underneath said semicylindrical hood for selectively pivotally connecting said lever element (28) at said hood (3) after said support (1) and said wheels (12) are mutually connected. Device according to claim 1, characterized in that said vertical wall is semicircular, said wheels (12) comprise a disk (13) from which a cylindrical ring (14) protrudes concentrically with respect to said spindle towards said wall (2), and said blocking arm (30) being provided with blocking means (43) which are suitable to engage the inner surface of the rings (14) of said wheels (12) to block the rotation of said wheels in one of said positions and to allow rotation in the other one of said positions. Device according to any one or more of the preceding claims, characterized in that said means for coupling said lever element (28) comprise a groove (33) which is suitable to be engaged by an end of said hood (3), a recess (37) formed in said groove, and a tooth (27) which is parallel to said spindle (6), is formed at said end, and is suitable to engage in said recess (37) by forcing. Device according to any one or more of the preceding claims, characterized in that said lever element (28) comprises an actuation arm (29), which forms an actuation lever, and a blocking arm (30), which is composed of two flat and parallel plates (34) which lie laterally with respect to said wall (2) between said wall and the inner edges of said rolling rings (14), pivots (42) being provided at an end of said plates, said pivots being coaxial and parallel to the rotation spindle (6) of said castor and protruding inside said rings (14) which are rigidly associated with said wheels (12), said pivots (42) being suitable to engage against the inner surface of said rings (14), when said lever element is in the blocking position, in order to block the rotation of said wheels. Device according to claim 4, characterized in that said retention means are constituted by a tooth (26) which is rigidly coupled to said support (1) and is suitable to engage in a notch (39) of said plates (34) to retain said lever element (28) in said blocking position. Device according to any one or more of claims 4 and 5, characterized in that said pivots (42) have teeth (43) which are suitable to engage between the teeth (15) of a set of teeth formed on the inner surface of said rings (14). Device according to any one of claims 4 and 5, characterized in that said pivots (42) engage between ridges (19) formed on the inner surface of said rings. Device according to any one or more of the preceding claims, characterized in that said rings (14) form the rolling surface of said wheels. Device according to any one or more of the preceding claims 4 to 8, characterized in that said retention means furthermore comprise: an open slot (21), which is formed in said wall (2) and is curved along a path that is centered on the oscillation axis of said lever element (28); a rod (41) which connects said plates (34), is driven through said slot (21), and cooperates with a protrusion (25) formed on the edge of said slot (21) to retain said lever element (28) in the position for blocking said wheels (12). Device according to any one or more of the preceding claims 4 to 8, characterized in that said retention means furthermore comprise: a closed slot (44), which is formed in said wall (2) and is shaped like an arc that is centered on the oscillation axis of said lever element (28); two coaxial shanks (45), which protrude from the opposite faces of said plates (34) and have chamfers (46) that cooperate with a wedge-shaped portion (46) of an edge of said wall (2) that lies below said slot (44) so as to allow the mutual spacing of said plates (34) during the mounting of said lever element (28) on said support (1) and allow the insertion of said shanks (45) in said slot (44).

Inventors: MELARA FRANCESCANTONIO, MELARA, FRANCESCANTONIO
Applicants: EMILSIDER MECCANICA, EMILSIDER MECCANICA S.P.A.
Application year: 1994
Main classification: B60B33
IPC codes: B60B33, B62B5