Fuel nozzle with non-axisymmetrical secondary spray

Abstract: The radial jets (28) of a fuel nozzle (22) for the combustor (10) of a gas turbine engine are non-axisymmetrically disposed around the tip of the fuel nozzle (22) to distribute the fuel into the swirler unevenly around the circumference to reduce pattern factor.

Description: This invention relates to combustors for gas turbine engines and particularly to the fuel nozzles. The fuel nozzles for gas turbine engine combustors typically include a primary fuel circuit and an independent secondary fuel circuit where the secondary fuel circuit is actuated solely during high power engine operation. As is well known the secondary circuit may include its own fuel nozzle or may be included in the fuel nozzle that incorporates the primary circuit. Such an arrangement is disclosed, for example, in FR-A-2 510 657. In the latter configuration, the secondary fuel circuit has been a single orifice concentric with the primary circuit orifice and coaxial with the axis of the tip of the fuel nozzle. Other fuel nozzle configurations include multiple orifices concentrically and symmetrically spaced about the axis of the nozzle tip referred to in the industry as radial jets. Generally, the high power fuel flow enters the burner through the secondary circuit, which typically produces a fuel distribution symmetric about the coincident axes of the air swirler and the fuel nozzle tip. In all of these secondary fuel circuits, it is necessary to achieve fuel spray penetration into the swirling air produced by the fuel nozzle's air swirlers and to prevent swirler-air-induced collapse of the fuel spray. The multiple secondary fuel orifices (radial jets) were an improvement over the single secondary fuel orifice inasmuch as it improved on these requirements. Both the single orifice and radial jet configurations for the secondary fuel circuit, as mentioned above, produce a fuel distribution just downstream of the fuel nozzle's air swirler in the form of a symmetrical spray. For a combustor to be efficient and effective the combusted gas medium must exhibit a desirable pattern factor prior to delivering the combusted gas medium to the engine's turbine. Heretofore, one of the methods of reducing pattern factor was to incorporate dilution air holes in the combustor to mix additional air with the products of combustion. Because of the increasing amount of air being admitted into the combustor through the front end, the ability to use the dilution zone air jets to effectuate the pattern factor is diminishing. The problem is exacerbated with advanced gas turbine combustors because of the increased combustor size and airflow. We have found that we can improve pattern factor for the advanced gas turbine engines by employing radial jets in a judicious manner to tailor fuel distribution during high power so as to lower combustor pattern factor without adversely affecting the spray penetration and the ability to prevent swirler-air-induced collapse of the fuel spray. This invention contemplates locating the radial jets in an asymmetrical pattern to produce fuel spray that is tailored to produce a desired temperature distribution at the end of the combustor just upstream of the turbine inlet. An object of this invention is to provide an improved fuel injection of the secondary fuel circuit for the fuel nozzles of a gas turbine engine. The invention provides a fuel nozzle for a gas turbine combustor having a primary fuel circuit and a centrally disposed primary fuel orifice, and a secondary fuel circuit and a plurality of secondary fuel orifices radially displaced from said primary orifice around said primary orifice, characterised in that second fuel orifices are disposed non-uniformly around the circumferential direction of the nozzle to produce, in use, a non-axisymmetrical fuel distribution. A feature of this invention is thus to locate the radial jets of a fuel nozzle asymmetrically about the nozzle tip and swirler axes to provide a fuel spray that will produce a given temperature gradient ahead of the engine's turbine section. Another preferred feature of this invention is to judiciously locate the radial jets of a fuel nozzle to obtain predetermined fuel spreading in the radial and circumferential directions. A preferred embodiment of the present invention will now be described by way of example only, with reference to the accompanying drawings, in which: FIG. 1 is a partial view partly in section and partly in schematic illustrating an annular combustor for a gas turbine engine and illustrating the potential temperature profiles utilizing the present invention, FIG. 2 is schematic illustration of the secondary fuel circuit of a prior art radial jet fuel nozzle, FIG. 3 are a series of graphs taken through various planes of the radial jet fuel nozzle of FIG. 2 plotting fuel distribution, FIG. 4 is a schematic illustration of the secondary fuel circuit of a radial jet fuel nozzle utilizing the invention, FIG. 5 are a series of graphs taken through various planes of the radial jet fuel nozzle illustrate in FIG. 4, FIG. 6 is a partial view in schematic of a plurality of radial jet fuel nozzles mounted in the front end of the combustor. As was mentioned in the description immediately above, in gas turbine fuel systems with separate primary and secondary circuits, fuel enters the combustor through the secondary circuit for high power engine operations. In heretofore known fuel nozzle design the fuel was distributed symmetrically about the coincident axes of the air swirler and the fuel nozzle tip. Such a fuel nozzle is exemplified in U.S. Patent Number 4,418,543 granted to J. E. Faucher on November 29, 1983 entitled "Fuel Nozzle for Gas Turbine Engine" and assigned to the applicant in this patent application. Suffice it to say that the fuel nozzles serve to distribute the fuel to be combusted in the burner to attain efficient burning and avoid producing smoke and noxious gases that would be injected into atmosphere. While this invention is utilized in annular combustors, it is to be understood that it is not so limited. It will be understood that this invention relates to only fuel nozzles that employ a secondary fuel circuit in addition to the primary circuit and that it is operated during the high power regime of the combustor's operating envelope. As best seen and shown in schematic form in FIG. 1 the annular combustor generally indicated by reference numeral 10 comprises an outer cylindrically or conically shaped liner member 12 and inner cylindrically or conically shaped liner member 14 defining the combustion chamber 16. While not fully shown, the liner is suitably supported to the diffuser case 18 and the fuel nozzles 22 are supported to dome 20 which is attached to the front end of the liners 12 and 14 forming an end wall. As is customary in these installations, the fuel nozzle is mounted in an air swirler 26 for mixing the air and fuel to obtain efficient combustion. For additional details of the combustor and supporting mechanism reference should be made to U.S. Patent Number 4,785,623 granted to H. G. Reynolds on November 22, 1988 which was assigned to the applicant in this patent application. As was mentioned in the above, in advanced engine technology, the fuel nozzle is designed with a central orifice at the tip for injecting fuel from the primary fuel circuit and radial jets circumferentially spaced around the primary orifice at the tip for injecting fuel from the secondary fuel circuit. The effect of this design can best be seen by referring to the schematic illustration in FIG. 2 and the three graphs shown in FIG. 3. As noted, the radial jets formed around the tip of fuel nozzle 22 which is mounted in swirler 26 are equally spaced around the circumference. Looking at the fuel distribution as illustrated in the three graphs in FIG. 3 which are a plot of the fuel extending from the tip center line radially outwardly through the three planes identified as plane A, plane B and plane C. As can be seen from these graphs the fuel in each of the planes is distributed identically. Next, comparing this distribution to the distribution obtained from a fuel nozzle designed in accordance with the present invention it will be appreciated that the fuel distribution is different in each of the planes A, B and C. (Like parts in all the FIGS. have the same reference numerals or reference letters) In FIG. 4 the radial jets 28 are non-axisymmetrically disposed about the circumference of the tip of fuel nozzle 22. Looking at the same planes A, B, and C as those taken through the swirler and tip center line D in FIG. 2, it will be noted from Fig. 5 that the fuel is distributed unevenly. In accordance with this invention, by judiciously selecting the location of the radial jets, the fuel can be distributed in the burner to produce a more desirable temperature distribution at the exit of the combustor. This effect is shown in FIG. 1 where curve H illustrates the temperature profile generated with conventional radial jets (FIG.2), and curve G illustrates the temperature profile when the asymmetric radial jets (FIG. 4) are used. When compared with curve G, curve H shows that non-axisymmetric arrangement of radial fuel jets can be used to flatten the temperature profile. There is a relationship between combustion-gas-exit temperatures and pattern factor; the production of a flatter temperature profile reduces pattern factor, i.e., reduces the peakedness. Hence, it is apparent from the foregoing that the number and circumferential locations of the radial jets can be selected to tailor the fuel distribution to enhance pattern factor and improve on combustion effectiveness. Pattern factor can be expressed mathematically and for the purposes of this invention it is defined as the measure of difference of maximum and average combustor exit temperature relative to average temperature rise. This invention also has another advantage in annular combustors by controlling or tailoring fuel spreading. In combustors where the combustor walls were equi-distance from the fuel injector axis, fuel spreading was not a factor. Obviously where the wall distances are constant engine-radial and engine-circumferential fuel spreading are identical and fuel spreading needn't be taken into consideration. However, in certain annular burners, radial and circumferential spreading distances are not equal. Obviously, radial spreading distances are determined by combustor dome height and circumferential spreading needs are governed by the distance between adjacent injectors. It thus follows, that a circular, hollow cone fuel spray of the type emitted from the fuel nozzle disclosed in U.S. Patent 4,418,543, supra, may not be optimal in annular burners. The use of oval shaped swirlers have been attempted to enhance circumferential spreading without affecting radial penetration. However, oval shaped swirler are not desirable for at least two reasons, namely, 1) they are more difficult to manufacture as compared to round swirlers and 2) the air distribution from oval swirlers is not easily managed because of the difficulty in maintaining air angular momentum in a non-circular passage. By virtue of this invention, however, the radial jets can be oriented to enhance fuel spreading as is evident by referring to FIG. 6. Referring to FIG. 6 a plurality of fuel nozzles 22 are circumferentially supported in dome 20. As is apparent the distance between the center lines of adjacent fuel nozzles and the distance from the fuel nozzles center line to the radial walls of the dome are not equal. According to this invention, the radial jets are nonaxisymmetrically spaced around the fuel nozzles' center line to compensate for this difference and reduce pattern factor in the combustor.

Claims: A fuel nozzle (22) for a gas turbine combustor (10), having a primary fuel circuit and a centrally disposed primary fuel orifice, and a secondary fuel circuit and a plurality of secondary fuel orifices (28) radially displaced from said primary orifice around said primary orifice, characterised in that said secondary fuel orifices are disposed non-uniformly around the circumferential direction of the nozzle for producing, in use, a non-axisymmetrical fuel distribution. A fuel nozzle (22) as claimed in claim 1 including a cylindrical body having a front face in which is defined said primary orifice at the central axis of the fuel nozzle said secondary orifices (28) being disposed in said front face radially disposed relative to said central axis of the fuel nozzle. A combustor (10) including one or a plurality of nozzles as claimed in claim 1 or 2. A combustor as claimed in claim 3 comprising an air swirler (26) mounted concentrically relative to a or each nozzle (22). A combustor as claimed in claim 3 or 4 wherein said combustor is an annular combustor, said nozzles (22) are equi-spaced circumferentially around the combustor, the distance (A) between the axes of adjacent nozzles being not equal to the distance (X,Y) of said axes from the radially inner (14) and outer walls (12) of the combustor. A combustor as claimed in claim 3, 4 or 5 wherein said combustor (10) is an annular combustor having a dome (20) forming an end wall at the forward end of said annular combustor and supporting the or each of said fuel nozzles in apertures formed in said dome. A combustor as claimed in claim 6 wherein said combustor (10) includes concentrically disposed inner liner (14) and outer liner (12) defining a combustion chamber, said dome (20) including a plurality of substantially identical said fuel nozzles (22) mounted in apertures formed in said dome (20) in circumferential equi-spaced relationship relative to each other, and wherein the distance (A) between the central axis of adjacent fuel nozzles (22,22',22") is not equal to the distance (X or Y) between said central axis of one of said fuel nozzles to the radial extent of said inner liner (14) or said outer liner (12) so that radial and circumferential fuel spreading distances are unequal, said secondary fuel orifices distributing fuel from said secondary circuit unevenly to produce an even radial and circumferential fuel spread to obtain a predetermined pattern factor. A combustor (10) as claimed in claim 3 or 4 comprising a plurality of fuel nozzles as claimed in claim 2, said combustor (10) including concentrically disposed inner liner (14) and outer liner (12) defining a combustion chamber, a dome (20) mounted on the front end on said inner liner (14) and said outer liner (12) for enclosing the front end of said combustion chamber and said dome (20) including apertures for supporting said fuel nozzles (22), said fuel nozzles (22) being in circumferential equi-spaced relationship relative to each other where the distance (A) between the central axes of adjacent fuel nozzles (22, 22', 22") is not equal to the distance (X, Y) between said central axis of one of said fuel nozzles (22) to the radial extent of said inner liner (14) or said outer liner (12) so that radial and circumferential fuel spreading distances are unequal, the arrangement being such as to produce an even radial and circumferential fuel spread by distributing the fuel from said secondary circuit of said radial orifices unevenly.

Inventors: CLARK JIM A, CLARK, JIM A.
Applicants: UNITED TECHNOLOGIES CORP, UNITED TECHNOLOGIES CORPORATION
Application year: 1994
Main classification: F23D11
IPC codes: F23R3