Tape drive and cassette with precise registration

Abstract: A high speed tape transport system is provided with precise registration means for guide posts of a cassette. A fixture is provided with spaced apart precise annular registation surfaces which are located in the same reference plane. The guide posts each have a precise annular registration surface at one end. A bottom wall of the cassette is supported by the fixture independently of the fixture registration surfaces and includes a portion which is also in the same reference plane. The bottom wall has a pair of spaced apart openings aligned with the fixture registration surfaces. The one end of each guide post is placed through a respective bottom wall opening and with the annular registration surface of each guide post engaging a respective annular registration surface of the fixture, the guide posts are fixed to the bottom wall by an epoxy resin. This sets the distance between certain points on the guide post relative to the reference plane. This also sets the axis of the guide posts precisely perpendicular to the reference plane and precisely parallel to each other. The connection of each guide post to the bottom wall is the sole connection of the guide posts to the cassette so the settings will not be disturbed by the engagement or tolerances of the guide posts with other members. The surfaces of each spindle and the axis of each spindle are also set relative to the same reference plane. A tape drive is provided which has spaced apart precise annular registration and support surfaces which are in the same plane which replicates the spaced apart precise annular registation surfaces and the reference plane of the fixture. The drive also has a third registration portion in the same plane which replicates the portion in the reference plane on the fixture supporting the bottom wall. When the cassette is placed onto the drive, the annular registration surface of each guide post is the only part of the cassette that engages a respective one of the annular registration and support surfaces of the drive and the same portion of the bottom wall, which engaged the portion of the fixture in the reference plane, engages the third registration portion of the drive. In this manner, the distances to certain points on the guide posts from the reference plane on the drive remain the same as set and the axes of the guide posts and spindles are precisely parallel to each other and all relative points on the spindle and the guide posts remain precisely the same.

Description: This invention relates to a tape cassette according to the preamble of claim 1, in particular to a high speed tape transport digital audio tape (DAT) cassette for carrier tape, such as magnetic recording tape and optical recording tape. A tape cassette according to the preamble of claim 1 is known from WO 87/07424-A. Further prior art is known from FR-A-21 53 732 disclosing a tape cassette having guide rolls loosely contained in the cassette housing, and a drive system having positioning pins for positioning the guide rolls. It is the object of the present invention to provide a cassette and a combination of a cassette and a drive system allowing a higher tape speed. This object is solved by a tape cassette according to claim 1 and a drive system containing such a cassette according to claim 8. A fixture is provided with spaced apart precise annular registration surfaces which are located in the same reference plane. The guide posts each have a precise annular registration surface at one end. A bottom wall of the cassette is supported by the fixture independently of the fixture registration surfaces and includes a portion which is also in the same reference plane. The bottom wall has a pair of spaced apart openings aligned with the fixture registration surfaces. The one end of each guide post is placed through a respective bottom wall opening and with the annular registration surface of each guide post engaging a respective annular registration surface of the fixture, the guide posts are fixed to the bottom wall by an epoxy resin. This sets the distance between certain points on the guide post relative to the reference plane. This also sets the axis of the guide posts precisely perpendicular to the reference plane and precisely parallel to each other. The connection of each guide post to the bottom wall is the sole connection of the guide posts to the cassette so the settings will not be disturbed by the engagement with and / or tolerances of the guide posts with other members. The surfaces of each spindle and the axis of each spindle are also set relative to the same reference plane. A tape drive is provided which has spaced apart precise annular registration and support surfaces which are in the same plane which replicates the spaced apart precise annular registration surfaces and the reference plane of the fixture. The drive also has a third registration portion in the same plane which replicates the portion in the reference plane on the fixture supporting the bottom wall. When the cassette is placed onto the drive, the annular registration surface of each guide post engages a respective one of the annular registration and support surfaces of the drive and the same portion of the bottom wall, which engaged the portion of the fixture in the reference plane, engages the third registration portion of the drive. The annular registration and support surfaces of the drive are of a smaller diameter than the annular registration surface of the guide posts in order that they will only engage the guide post registration surface and not the bottom wall. In this manner, the distances to certain points on the guide posts from the reference plane on the drive remain the same as set and the axes of the guide posts and spindles are precisely parallel to each other and all relative points on the spindle and the guide posts remain precisely the same. Figure 1 is a plan cutaway view of a cartridge embodying the present invention; Figure 2 is a front view of the cartridge of Figure 1; Figure 3 is a front section view of one hub of the cartridge of Figure 1; Figure 4 is a view of a motor and spindle, for engagement with the hub illustrated in Figure 3, and a schematic diagram of a tape tension control scheme; Figure 5 is an enlarged view of a magnet section of the spindle of Figure 4; Figure 6 is a front section view of the hub of the cartridge of Figure 3 shown in engagement with the spindle of Figure 4; Figure 7 is a view of two guide posts being attached to the bottom wall of the cartridge; Figure 7A is an enlarged view of a grooved portion of a guide post illustrated in Figure 7; and Figure 8 is a partial cross-sectional side view of the cartridge positioned on a tape drive. Referring now to Figures 1 and 2, there is shown a cassette tape cartridge housing 10 embodying the present invention. Cartridge housing 10 is substantially rectangular and has top and bottom walls 12 and 14, respectively. In Figure 1, the housing 10 is shown with the top wall 12 removed. Connected between the top and bottom walls 12 and 14 are three side walls 16, 18, and 20. Along a fourth side of the housing 10 is an opening 22 that can be enclosed by a movable lid (not shown). To the rear of the opening 22 is a support wall 24. Opening 22 gives access to the interior of housing 10. A supply of tape 28 is contained in the cartridge housing 10. Tape 28 is wound in packs 30 and 32 on identical respective rotatable supply and take-up flangeless hubs 34 and 36. Pack 32 is at its maximum diameter, while pack 30 is at its minimum diameter. A pair of guide posts 38 and 40 extend between the top and bottom walls 12 and 14 at the corners of housing 10 which are at the opposite ends of and adjacent to the opening 24. Guides 38 and 40, having an axis 39 and 41, respectively, guide tape 28 between hubs 34 and 36 in a span 42 extending along the opening 22 of housing 10. Access to tape 28 in span 42 is achieved by raising the lid (not shown), after which a loop of tape 28 can be extracted from housing 10, or a recording or reading transducer (not shown) can be inserted into opening 22 to engage tape 28. Between guide 38 and pack 30 is a span 44 of tape 28. Guide 38 guides tape span 44 on to and off of pack 30. Between guide 40 and pack 32 is a span 46 of tape 28. Guide 40 guides tape span 46 on to and off of pack 32. Referring to Figure 3, only one hub 34 is shown with the description of hub 34 and its associated portion of the cartridge housing 10 and spindle structure also applying to identical hub 36 and its associated cartridge housing and spindle structure. Hub 34 is rotatably retained in the housing 10 at its lower end by a circular opening 48 provided in the bottom wall 14 of housing 10. At its upper end, hub 34 is kept in the confines of housing 10 by a circular retainer 50 that is integral with top wall 12 of housing 10. At the lower end of the hub 34 is a precisely constructed downwardly facing (in the axial direction) annular bottom edge 52 for a purpose to be explained hereinafter. Also at the lower end of the hub 34 is a precisely constructed inner annular axially extending bearing surface 54 for a purpose to be explained hereinafter. The surface 54 is constructed against the edge 52 to simplify the task of precisely constructing the edge 52 and inner surface 54. At the upper end of the hub 34 is a generally circular cap 56 which is made of magnetically attractive material for a purpose to be explained hereinafter. An annular flange 58 extends radially from the hub 34. Tape 28 is wound around the flange 58 to form the pack 30 (Figure 1). The inner surface of the hub 34 is formed with a plurality of circumferentially spaced apart, axially extending projections or splines 60 for rotatably coupling of the hub 34 with a respective drive shaft or spindle 62 (Figure 4) of a tape recording or reproducing device. Referring to Figure 4, the tape recording or reproducing device includes a direct drive motor 63 having a drive shaft 64 that has formed thereon the spindle 62 at its upper end. The spindle rotates about an axis of rotation 67. A pair of drive protrusions 69 extend from the spindle 62 for engaging the splines 60. The spindle has a precisely constructed upwardly facing (in the axial direction) annular edge 68 and is constructed to be axially aligned with the annular bottom edge 52 of the hub for precise engagement therewith. The spindle also has a precisely constructed outer annular side surface 70 extending upwardly from the annular edge 68 for precise engagement with the precisely constructed inner annular bearing surface 54 of the hub 34. The surface 70 is constructed against the edge 68 to simplify the task of precisely constructing the edge 68 and outer surface 70. At the upper end 72 of the spindle 62 is a magnet assembly 74 for coacting with the cap 56 to hold the hub 34 in engagement with the spindle. A fixture 88 (see Figure 7), replicating a drive, is provided for fixing the axial location of the annular edge 68 on the spindle 62 and for aligning the axis of rotation 67 to be precisely parallel (within close tolerances) with the axes 39 and 41 of the guides 38 and 40. The annular edge 68 is cut while on the fixture 88 with its reference being reference plane RP. The axis of rotation 67 of the spindle 62 is set to be perpendicular to the reference plane RP. Each hub 34 and 36 has a tape transport center line TCL that passes midway of the axial length of the flange 58 which is located a distance D TCL from the reference plane RP. The spindle annular edge 68 is located on the spindle relative to the reference plane RP such that when it engages the hub in the drive position, the tape center line TCL of the hubs will be a distance D TCL from the reference plane RP and be aligned in the same plane with tape center lines TCL of the guide posts 38 and 40 (see Figure 8) Furthermore, when the position of the hub edge 52 with spindle edge 68 prevents hub flange 58, or any other portion of hub 34 and tape 28, from contacting the bottom wall 14 or top wall 12 of housing 10, or from contacting any liner (not shown) that may be positioned between the top and bottom walls 12 and 14 and hub 34. For instance, when the hub is in the position illustrated in Figure 3, there will be approximately a clearance of 1.016 mm (.040 inch) between the bottom of circular retainer 50 and the top of flange 58. When the hub is raised from the position in Figure 3 to the tape transport position by the spindle as shown in Figure 6, there will be a clearance of about 0.508 mm (.020 inch) between the bottom wall 14 surface and the bottom of the flange 58 and a clearance of about 0.508 mm (.020 inch) between the bottom of circular retainer 50 and the top of the flange 58. Referring to Figure 5, the magnet assembly 74 is shown in more detail. Designs for the magnet assembly 74 having a confined magnetic field are well known to those skilled in the art. In particular, magnet assembly 74 includes a magnet 76. Preferably magnet 76 is a permanent magnet made of a strong magnetic material, such as neodimium-lron boron or samarium-cobalt. Preferably magnet 76 is cylindrical in shape, and axially aligned and symmetrical with the axis of rotation 67. The magnet 76 is surrounded by an insulating shell 78, which preferably consists of an air gap or can be aluminum, epoxy, plastic, or some other nonmagnetic material. Like magnet 76, shell 78 is axially aligned and symmetrical with the axis of rotation 67. The bottom surface 80 of magnet contacts a magnetic shell 82 that surrounds insulating shell 78. Magnetic shell 82 preferably consists of a ferromagnetic material or other material capable of conveying magnetic flux. Shell 82 is also axially aligned and symmetrical with axis of rotation 67. The distance D 1 (Figure 4) between the precisely constructed edge 68 on the spindle 62 and the top surface 84 of the magnet 76 is less than the distance D 2 (Figure 6) between the precisely constructed edge 52 of the hub 34 and the bottom surface 86 of the cap 56. This will provide for the bottom surface 86 of the cap 56 being spaced by an air gap G (Figure 6) from the top surface 84 of the magnet 76 when the spindle 56 is inserted into the hub 34. Referring to Figure 6, when the tape cartridge 10 is in operating position on a drive, the upper portion 72 of the spindle 62 will be inserted into the hub 34. The magnet assembly 74 magnetically attracts adjacent hub cap 56, and hence hub 34, onto spindle 62 with a force sufficient to prevent hub 34 from moving away from spindle 62 in a linear direction along the axis of rotation 67 of hub 34 and spindle 62. The distances D 1 and D 2 on the spindle 62 and the hub 34, respectively are designed that magnet assembly 74 is contiguous to, but not in contact with, hub cap 56. This provides for an inexpensive holdown since with this construction, cartridge 10 can be removed from spindles 62 without jarring to hub 34, and hence to pack 30, that could occur were magnet assembly 74 in contact with hub cap 56, and that contact was broken. In the latter construction, a spring is usually provided which acts in a manner to urge the hub away from the magnet, once the contact is broken. The distances D 1 and D 2 on the spindle 62 and the hub 34, respectively are further designed that the gap G between the hub cap 56 and the magnet assembly 74 is such that the size and power needed for magnet assembly 74 to reliably attract hub cap 56 is minimized. The gap G will generally be around 0.4064 mm (.016 inch). The housing 10 is designed with enough clearance between hub 34 and attached hub cap 56 and the surrounding bottom wall 14 and top wall 12 such that spindle edge 68 can engage hub edge 52 and lift hub 34 away from bottom wall 14 (and any liner), while magnet assembly 74 attracts hub cap 56, and hence hub 34, away from the top wall 12. In this manner, hub 34 is held in relatively precise vertical orientation with its tape center line TCL aligned in the same plane as the tape center line TCL of the guide posts 38 and 40 (see Figure 8) and the rotational axis of the hub being coincident with the rotational axis 67 of the spindle 62. The magnetic attraction between magnet assembly 74 and hub cap 56 does more than just prevent hub 34 from moving away from spindle 62. The attraction acts to reduce any tendency of hub 34 to wobble. As hub 34 starts to wobble (perhaps due to a sudden increase or decrease in tension on tape 28 wound in the pack 30 on hub 34), hub 34 would tend to deviate from its plane of rotation, a plane that should be perpendicular to axis of rotation 67. However, any deviation of hub 34 would cause hub cap 56 to tilt on rotation axis 67, a motion which would be opposed by the magnetic force attracting hub cap 56 to magnet assembly 74. When the spindle 62 is inserted into hub 34, there is engagement of the inner annular hub surface 54 with the outer annular spindle surface 70. This engagement also provides resistance to or counters wobble of the hub 34 on the spindle 62. Since the hub 34, hub cap 56, magnet assembly 74 and spindle 62 are all circular and aligned with the axis of rotation 67, they are of a shape and orientation which facilitates the hub 34, spindle 62 assembly to rotate at high speeds. The magnet assembly 74 is constructed so that the magnetic field generated by assembly 74 is confined to the immediate vicinity of the magnet 76, magnetic shell 82 and hub cap 56, reducing the likelihood of the magnetic field disturbing the magnetic domains on tape 28 and thereby induce errors in data stored on magnetic tape 28. Of course, the magnetic field would not generate errors to present types of optical tape 28. Although generally cylindrical shapes are shown for magnet 76, insulating shell 78, magnetic shell 82 and hub cap 56, other shapes are possible. The cylindrical shape has the advantage of being relatively easy to design and manufacture. In particular, cylindrical magnets 76 are available, "off-the-shelf," in many materials and dimensions. However, it would be well known to one skilled in the art to alter the shapes to create a design better able to attract hub cap 56 and hub 34 to magnet assembly 74, yet not adversely impact any data on magnetic tape 28 as well as speed of the hub, spindle assembly. Referring now to Figure 7, the configuration of identical guides 38 and 40 is disclosed in greater detail. The guides 38, 40 are each a one piece metal member having an upper stationary flange 92 and a lower stationary flange 94 that are placed close enough to each other to allow little vertical movement of tape 28 between the flanges 92 and 94. Each of the flanges 92 and 94 has a sloped tape lead in edge 93 for guiding the tape into a position between the flanges. The guides 38, 40 are each stationary. With stationary flanges 92 and 94, any contact between a flange 92 or 94 and an edge of tape 28 will only act to push the tape 28 vertically and to impart drag on the tape 28 in a direction opposite to the direction of the motion of the tape 28. In contrast, were flanges 92 and 94 allowed to rotate, the turning of a flanges would act to pull the tape 28 edge along with the turning flange, in a horizontal direction perpendicular to the direction of tape 28 motion, thereby distorting the edge. Preferably for a standard width digital audio tape (DAT) (e.g., the DAT standard is 3.81 + 0.0000 and -0.0203 mm (0.1500 + 0.0000 and - 0.0008 inches) in width, while the de facto industry standard is 3.8049 +/- 0.0051 mm (0.1498 + /- 0.0002 inches)), the distance D 3 between the flanges 92 and 94 are machined to within 0.0051 mm (0.0002 inch) of the width of tape 28. Preferably each flange 92 and 94 has either sharp corners 95 or very little corner relief (e.g., corner relief of 0.1016 mm (0.004 inch)is excessive). This configuration of guides 38, 40 does cause some coining of the edges of tape 28. Preferably the diameter and height of each guide 38 and 40 and other components of cartridge 10 conform to the DAT standard, herein incorporated by reference, so that cartridge 10 can be used with standard DAT devices (not shown). The middle portion 96 of guides 38, 40 between flanges 92, 94 is stationary and is a grooved surface consisting of a long helical concave groove 98. The helical groove is cut with a single point tool and provides a surface roughness average in the middle portion of guides 38, 40 that is between 20 and 40 microinches. The grooved portion can also be a plurality of axially spaced circular concave grooves with a surface roughness average between 0.508 µm and 1.016 µm (20 and 40 microinches). The helical groove is preferred. Hereinafter, when referring to both a helical groove and spaced circular grooves, the term grooves will be used to apply to both types of grooves since even though a helical groove is one long groove, for practical purposes a helical groove is a plurality of grooves which are adjacent to and spaced each other and spaced from each other along the axis of the guide member. The depth of the concave grooves is in a general range between 1.016 µm and 2.54 µm (40 and 100 microinches) and the pitch is in a general range between 1.010 µm and 8.128 µm (40 and 320 microinches). Referring to Figure 7A, the concave grooved surface 97 can be defined as rounded grooves or valleys with generally sharp peaks 99 between the grooves 97 as contrasted to a groove which is a sharp V-shaped groove or valley with rounded convex mountain tops between the grooves. In essence, the concave grooves with rounded valleys with generally sharp peaks between the grooves provide a surface which has substantially more air exposure and less metal surface than sharp V-shaped grooves with rounded convex mountain tops between the grooves. This surface profile will provide a good air bearing effect during tape transport allowing tape 28 to glide over middle portion 96 on a layer of friction-reducing air. The traditional approach would be to use a middle portion that rotates. Using a rotating middle portion would reduce wear on the back surface of tape 28. However, experiments have shown that using a stationary middle portion 96, rather than a rotating portion, aids tracking of tape 28 (and hence aids the building of even packs 30,32), provided, that is, proper attention is paid to the surface profile of middle portion 96 as set forth above. Experimental data have shown that at relatively high tape 28 speeds (i.e., tape 28 speeds in excess of 5.08 m/s (200ips)) the best tracking results occur when the surface profile of the middle portion 96 has concave grooves 98 as defined above that provide a surface roughness average between 0.508 µm and 1.016 µm (20 and 40 microinches). The lower ends of the guide posts 38, 40 each have a positioning opening 100 for receiving a positioning protrusion 102 of drive 89 therein. The protrusion 102 is secured to the upper part of a registration post 104 and extends from an annular registration and support surface 106 which extends in a plane perpendicular to the axis of the protrusion 102. The plane of surface 106 is wholly within the reference plane RF of the drive. The annular registration and support surface 106 is slightly smaller in diameter than an annular registration surface 108 on each guide 38, 40 surrounding its respective opening 100 so the annular registration and support surface 106 will engage only the guide post registration surface 108 for a reason to be explained hereinafter. The fixture 88 comprises two registration posts 110 and 112 each having an annular registration surface 114 and 116, respectively, with protrusions 118 and 120 extending from a respective surface 114, 116. The annular registration surfaces 114 and 116 are each wholly in the reference plane RP. The axis of the protrusions are perpendicular to the plane of the registration surfaces 114 and 116. The fixture 88 has a third point of registration (not shown) for planar referencing with registration surfaces 114 and 116. The bottom wall 14 of the cassette 10 is partially supported by a member (not shown) of the fixture adjacent to the registration posts, but which is separate from the registration posts 110 and 112 and the bottom wall is also supported on by the third point of registration. A pad 117 (Figure 2), extends from the bottom surface of center of the rear of the bottom wall 14 which engages the third point of registration. The bottom wall 14 is supported so that its lower surface is generally in the plane of the reference plane RP. The bottom wall 14 has two openings 122 and 124 for receiving the lower end of a respective guide post 38 and 40 therethrough. The openings 122 and 124 are slightly larger than the guide annular surface 108 and the axial length between the guide registration surface 108 and the bottom surface of the flange 94 is slightly greater than the thickness of the the bottom wall 14 to permit relative movement between the guides 38 and 40 and the bottom wall 14 during assembly. The guide posts are positioned onto the bottom wall 14 of the cassette 10 in the following manner. A highly viscous epoxy resin 125 is applied to the bottom surface of the flange 94 of the guide posts 38 and 40 and then the guide posts are positioned over the protrusions 118 and 120, respectively, and then lowered into the openings 122 and 124 of the bottom wall 14 and guide registration surfaces 108 engage the fixture registration surfaces 114 and 116 so that the axis 39 and 41 of the guides are perpendicular to the reference plane RP. At the same time, the guide members are spun to spread the epoxy into the space between each guide member and the upper surface of the bottom wall 14 and inside the openings 122 and 124 and allowed to cure when the guides are in their proper position. In this manner, since the axis 39 and 41 of the guides and the axis 67 of the spindles have been set to be perpendicular to the same reference plane RP, these four axes will be parallel to each other within close tolerances. This is a very important factor contributing to a high speed tape transport system. Furthermore, in addition to the tolerance of the guide itself, only the tolerance between the guide registration surface 108 and the fixture registration surfaces 114 and 116 is involved in affecting the distance D TCL between the reference plane and the tape center line TCL of each guide post 38 and 40 which is midway in the axial direction between the flanges 92 and 94 (1/2 of D 3 ). The bond between the guide posts 38 and 40 and the cassette bottom wall 14 by the epoxy resin is sufficient to withstand all of the forces exerted on the guide posts during tape transport. Therefore, the upper portion of each guide post 38 and 40 is left floating and is not connected to the upper wall 12 of the cassette 10 in order to avoid affecting the set aligned axes of the guide posts. Referring to Figure 8, the tape cassette 10 is shown mounted on the tape drive 89. Only half of the cassette is shown since the relationship of the cartridge to the drive by the other half is exactly the same. The drive is essentially a replica of the fixture 88 with the registration post 104 and its protrusion 102 and its annular registration and support surface 106 being replicas of the registration posts 110, 112 and their protrusions 118, 120 and their annular registration surfaces 114, 116 of the fixture 88. As stated previously, the lower end surface 108 of the guide post member 38 is supported on the registration and support surface 106 of the registration post 104. Likewise, the lower end surface 108 of the guide post member 40 is supported on registration and support surface of its respective registration post. The drive has a third support surface (not Shown) which is a replica of the third point of reference of the fixture. The pad 117 of the cassette bottom wall 14 engages this third support surface and thereby a third support point is provided for the cassette 10. The annular registration and support surface 106 engaged by the bottom surface 108 of the guide post member 38 and the annular registration and support surface engaged by the bottom surface 108 of the guide post member 40 and the third support surface engaged by the pad 117 all lie in the same reference plane RP that was the reference plane on the fixture. Therefore the distance D TCL from the reference plane RP will be the same for the guide posts 38 and 40 and for the hubs 34 and 36 thereby positioning the tape center line for each in the same plane. This is very important since if the tape center line for each of the guide posts and the hubs is misaligned, the tape will not wind in a proper manner and will tend to ride off the hub and either twist or cause edge damage. This is another very important factor contributing to a high speed tape transport system. Proper tension of the tape 28 must be maintained. The tension will depend upon the tape material and the thickness of the tape 28 and is well known to those skilled in the art. Mechanisms for maintaining tape 28 tension are well known to those skilled in the art. In brief, one approach is illustrated in Figure 4. In Figure 4 there is shown one of the two direct drive electric motors 63 having an encoded wheel 130 having periodic marks (not shown) (e.g., a gray scale pattern or other suitable pattern of marks well known to one skilled in the art) inscribed on the outer end. As shaft 64 rotates, marks pass by a sensor 132, which detects the passage of marks and passes this information as electrical signals to controller 134, where the information is interpreted as the position of spindle 62. Similarly, controller 134 receives electrical signals from the sensor 132 associated with the other motor and interprets the information to determine the position of the other spindle. Controller 134 controls both motors in response to signals received from the sensors 132 for both motors and the known length of tape 28. In the system in which the cartridge 10 is used, searching for files is conducted with the tape withdrawn from a reading or recording transducer (not shown) and the tape is entirely within the cartridge in contact only with the guides 38 and 40 between the packs 30 and 32. When searching, the current position of the tape is known and the approximate position on the tape of the file desired is known. The tape is then forwarded or reversed at very high speeds to a position just prior to the position of the file desired and then the tape is slowed down and withdrawn from the cartridge and engaged with the reading head to read the headers until the desired file is found. It is important that the files be found as fast as possible and therefore the construction of the elements within the Cartridge housing 10 should be designed as much as possible for very high tape transport speeds. The magnetic hold down connection between the hub 34 and the spindle 62 and the lateral support between inner surface 54 of the hub 34 and the outer surface 70 of the spindle 62 aids in providing hub rotation at high speeds. Wobbling of the hub is at a minimum allowing the hubs 34 and 36 to rotate at higher speeds and the packs 30 and 32 to form properly. To constrain the axial movement of a hub, many cassettes hold the hubs of the cassettes towards the spindles that engage the hubs. To do this, the cartridges include a bias spring, such as a leaf spring, having one end connected to the cassette housing and the other end rotatably contacting a cap on the hub, such that the spring biases the hub towards the spindle. While this approach performs adequately at relatively low speeds, at higher speeds the friction between the leaf spring and the cap can impart undesirable vibrations, high frictional force and create debris, all of which is eliminated by the magnetic hold down connection between the hub 34 and the spindle 62. Moreover, to overcome this frictional force, a larger motor must be provided to drive the spindles that engage the hubs. The provision of flangeless hubs 30 and 32 being suspended or spaced from the upper and lower walls 12 and 14 of the cartridge housing 10 so the tape does not contact any flange or either wall 12, 14 or a liner, but contacts only the stationary guides 38, 40 also contributes to permitting the hubs running at high speeds since there is a minimum amount of frictional contact with the tape. The provision of stationary guide posts 38 and 40 which are metal, so that a minimum amount of static charge is created when the tape 28 passes over the guides, and which have concave grooves with a surface roughness average of between 0.508 µm and 1.016 µm (20 and 40 microinches), to aid in tracking of the tape to form a proper pack on the flangeless hubs 34 and 36 and to create an air bearing, also contributes to permitting the tape 28 and the hubs 30, 32 to run at very high speeds. Using different brands of tape in the cartridge 10 described, top transport speeds of between 8.89 m/s and 12.192 m/s (350 and 480 IPS) have been successfully obtained. This compares to top speeds of about 3.556 m/s (140 IPS) normally obtained with cartridges of the same size. While the invention has been described with reference to the structures disclosed, it is not confined to the specific details set forth, but is intended to cover such modifications or changes as may come within the scope of the following claims.

Claims: A tape cassette comprising (a) a housing (10) having a top wall (12) and a bottom wall (14), (b) a first hub (34) rotatably mounted in said housing between said top and bottom walls at one side of said housing; (c) a second hub (36) rotatably mounted in said housing between said top and bottom walls at the opposite side of said housing than said first hub; (d) said housing having an access opening (22) located between said hubs; (e) a first generally cylindrical guide member (38) located between said top and bottom walls at one side of said opening (22) on said one side of said housing, (f) a second generally cylindrical guide member (40) located between said top and bottom walls at the opposite side of said opening on said opposite side of said housing; (h) each of said guide members and each of said hubs having an axis which extends in a direction transverse to said top and bottom walls and being substantially parallel to each other; (i) said bottom wall (14) having two openings extending therethrough; (j) one end of each of said guide members being received in a respective one of said bottom wall openings (122, 124), (k) each said one end of each said guide member having outer exposed precise surface means (108); and (l) a tape (28) extending in a tape transport path from said first hub (34) to and engaging said first guide member (38) and across said access opening (22) to and engaging said second guide member (40) and then to said second hub (36), characterized by (m) bonding material (125) forming a bonded connection of each said guide member to said bottom wall, and being located between said one end of each said guide member (38, 40) and at least a portion of the edge of its respective opening (122, 124) surrounding said one end of said guide member; (n) said bonded connection between each said guide member and said bottom wall being the sole connection of each said guide member to said housing; (o) said outer exposed precise surface means being in a plane that is substantially perpendicular to the axis (39, 41) of each guide member; (p) said exposed precise surface means (108) of each said guide member being aligned in the axial direction with each other in the same plane which is substantially perpendicular to the axis of each guide member. The tape cassette as recited in claim 1 wherein each said one end of each said guide member has an exposed axially extending drive positioning opening (100) for receiving a respective drive positioning pin therein. The tape cassette as recited in claim 2 wherein each said guide member (38, 40) is of a material that is different than the material of said bottom wall (14). The tape cassette as recited in claim 3 wherein each of said guide members has a stationary flange (94, 92) at both ends thereof and a stationary central portion (96) between said flanges. The tape cassette as recited in claim 4 wherein each said guide member (38, 40) is metal. The tape cassette as recited in claim 5 further comprising (a) each of said guide members having a central grooved portion (96) between said flanges; and (b) said grooved portion (96) comprising concave grooves (98) extending in a direction transverse to the axis of its respective said guide member and providing a surface roughness average between 0.5 mm and 1.0 mm. The tape cassette as recited in claim 6 wherein said guide members are the sole members in said housing engaged by said tape in said tape transport path between said hubs. A tape transport system containing a cassette according to claim 1 and comprising (a) a pair of rotatable spindles (62), one for each respective hub, each having an axis of rotation substantially parallel to each other and parallel to the axes of said guide members; (b) each said hub of said cassette further having an opening therein extending in a generally axial direction of said hub and having its center substantially coincident with the hub axis; (c) each said spindle (62) being received in a respective said hub opening, (d) a drive connection (69, 60) between each said spindle and its respective said hub to impart rotation to said hub when said spindle rotates; (e) drive means (88) having a pair of spaced apart substantially precise registration and support surfaces (106) being aligned with and engaging said precise surface means (108) of a respective one of said guide members (38, 40) and being aligned with each other in the same plane which is substantially perpendicular to the axis (39, 41) of each guide member, and (f) each of said registration and support surfaces (106) being of a dimension to engage solely said precise surface means of its respective said guide member. The system as recited in claim 8 wherein each said one end of each said guide member (38, 40) has an exposed axially extending drive positioning opening (100) and said drive means has a pair of positioning pins (102) extending axially upwards from a respective one of said registration and support surfaces (106) which is aligned with and extends into a respective one of said guide member positioning openings (100). The system as recited in claim 9, wherein said drive means comprises support means separate from said registration and support surfaces for engaging a portion of said bottom wall to help support said cassette along with said registration and support surfaces. The system as recited in claim 10 wherein each said guide member (38, 40) is of a material that is different than the material of said bottom wall. The system as recited in claim 11 wherein each of said guide members has a stationary flange at both ends thereof and a stationary central portion between said flanges. The system as recited in claim 12 wherein each said guide member is metal. The system as recited in claim 13 wherein (a) each of said guide members (38, 40) has a central grooved portion (96) between said flanges; and (b) said grooved portion (96) comprises concave grooves (98) extending in a direction transverse to the axis of its respective said guide member and provides a surface roughness average between 0.5 mm and 1.0 mm. The system as recited in claim 14 wherein said guide members (38, 40) are the sole members in said housing engaged by said tape (28) in said tape transport path between said hubs. The system as recited in claim 15 wherein (a) each of said hubs has a tape engagement portion (58) having an axial dimension and which has a tape center line (TCL) in a plane which is substantially perpendicular to the axes of said hubs and intersects each of said tape engagement portions at the center of its axial dimension; (b) each of said guide members has a tape center line (TCL) in a plane which is substantially perpendicular to the axes (67) of said guide members and intersects each of said guide members at the center of said grooved central portion (96), and (c) the tape center lines (TCL) of each of said guide members and each of said hubs are substantially in the same plane. The system as recited in claim 8 wherein (a) each of said hubs has a tape engagement portion (58) having an axial dimension and which has a tape center line in a plane which is substantially perpendicular to the axes of said hubs and intersects each of said tape engagement portions at the center of its axial dimension; (b) each of said guide members has a tape center line (TCL) in a plane which is substantially perpendicular to the axes of said guide members, and (c) the tape center lines (TCL) of each of said guide members and each of said hubs are substantially in the same plane.

Inventors: DONINELLI PETER D, LALOUETTE MARK J, STARK DENNIS C, WEZA KENNETH A, DONINELLI, PETER D., LALOUETTE, MARK J., STARK, DENNIS C., WEZA, KENNETH A.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1994
Main classification: G11B23
IPC codes: G11B23