Orientable whipstock

Abstract: A whipstock device which allows for select orientation of the whipstock, includes a first means (21) that directs the drill bit, supported at a desired location along the well casing by a second means (22). The first means (21) can be oriented with respect to the second means (22) by an orientation means (52,54). The orientation of the second means (22) in its location along the well casing can be accurately detected, and thus by selective orientation of the first means (21) with respect to the second means (22) an accurate, desired orientation for diverting a drill bit or other tool as it contacts the first means can be obtained. The first means (21) of the device is retrievable and may be run multiple times to the same wellbore location to provide multiple orientations for creating wellbore bends and branching.

Description: The invention generally relates to a whipstock device for use in drilling subterranean wells. Whipstocks are commonly known and used equipment in the drilling of subterranean petroleum wells. A whipstock is a device which is positioned downhole within a wellbore to change the direction of the drilling bit. Whipstocks are often used in instances in which particular wellbore direction is desired, to direct the drill bit during drilling operations. The whipstock is placed in the wellbore at a desired location where a whipstock anchor retains and prevents downward movement of the whipstock. Drilling while employing a whipstock has been commonly referred to as directional drilling because the whipstock causes the drill bit to be directed in a desired direction causing the wellbore path to deviate in a desired configuration. It is very important in drilling subterranean wells to obtain a well hole particularly directed along a desired path. Direction of the well hole is often of utmost importance, in particular, in the case of subterranean petroleum wells. Petroleum (i.e. oil and natural gas) is often found in very unsymmetrically shaped subsurface formations. Only if a petroleum well hole is directed into specific locations within the surface formations will the well be successful for producing petroleum from the formation. In addition to advantages of directing well holes into specific subsurface formations, it is often advantageous to have the capability to selectively cause a well hole to deviate in its subterranean path. Deviation of the well hole is important, for example, in many of the newer well drilling practices, such as horizontal drilling. In horizontal drilling, a vertical wellbore is drilled to a desired subsurface level, at which level the wellbore is directed generally horizontally through a subsurface formation. Many other diversely configured wellbore arrangements are desired for particular applications due to differing sedimentary properties and desired well production arrangements. As previously mentioned, whipstocks have been employed in the past to cause the direction of wellbore drilling to deviate in desired directions. In those applications, a whipstock has typically been located within a wellbore at a desired location and permanently affixed there within the wellbore. Whipstocks have been fixed within the wellbore by a packer means or some other means for wedging the devices for securement at the desired locations. The prior art whipstock mechanisms have at least two significant problems. First, the prior art whipstocks are typically not easily selectively oriented. Second, the prior art whipstocks have not generally been easily retrievable from within the wellbore. Orientation of the prior art whipstocks is a problem because it is hard, if not impossible, to selectively fix and/or detect orientation of the whipstock when located and secured downhole within a wellbore. A number of prior art means have been employed to orient whipstocks. These means include radioactive detection means or a gyroscope type means. Those prior art means for orienting a whipstock typically have been employed to orient the whipstock device in a permanent packer located in the wellbore. In those arrangements, the whipstock is secured with the permanent packer within the wellbore. The orientation of the whipstock is, thus, dictated by the placement and orientation of the packer. Select packer orientation has been hard, if not impossible, to achieve in the prior art devices. This is because the packer must be manipulated from the surface, generally very remote from the packer location downhole, to the desired orientation. Accuracy of the orientation is, therefore, generally limited. Though the prior art means have achieved some degree of orientation accuracy of whipstocks, greater accuracy is desired. Additionally, only a single orientation of the prior art whipstock device is possible at each packer location because a single orientation is set at the outset by design of the whipstock and packer mechanisms. Even further, orienting a whipstock in these prior art manners is complicated by the fact that these orienting means and packers often become lodged in the wellbore other than as desired. Orientation of the prior art whipstocks, due to the operations and configurations of the prior art orienting means, is, thus, quite problematic. As for retrieval, the prior art whipstock orienting means and the prior art whipstocks have typically not been retrievable once placed and secured within a wellbore. Previously, a whipstock has been set within the wellbore on what is referred to as a permanent packer. In locating and securing the whipstock downhole in a wellbore, the permanent packer is first set. The whipstock is then run into a receptacle therefor incorporated with the permanent packer. The permanent packer typically has been set in an orientation detected from the surface. Such a permanent packer is not easily retrievable from the wellbore, so retrieval of the whipstock and other manipulations thereof are complicated. We have now devised an orientable whipstock device which allows a whipstock to be selectively located and oriented within a wellbore. The invention provides quite accurate location and orientation of the whipstock, and so overcomes the problems with the prior art operations and equipment for whipstock orientation downhole in a wellbore. Additionally, the invention allows for retrieval and resetting of the whipstock as desired. Because the prior art whipstock devices have not overcome these problems of orientation and retrieval, the present invention which overcomes these problems is a significant improvement in the technology and art. According to one aspect of the invention there is provided a system for use in directionally drilling a branch wellbore along a desired deviated angle from a main wellbore, as defined in claim 1. According to another aspect of the invention there is provided a whipstock as defined in claim 10 and 13. According to another aspect of the invention there is provided a method of drilling a branch wellbore from a main wellbore as defined in claim 14. Further features of the invention are defined in the dependent claims. In order that the invention may be more fully understood, embodiments thereof will now be described, by way of illustration only, with reference to the accompanying drawings in which: FIG. 1 is a longitudinal cross-sectional view through a wellbore containing an exemplary prior art whipstock device, secured and oriented within a wellbore by a permanent packer; FIG. 2. Is a vertical cross-sectional view through an exemplary subterranean wellbore illustrating branching of the wellbore direction, made possible by the present invention; FIG. 3 is a simplified, longitudinal cross-sectional view through a wellbore containing the Select-20® embodiment of orienting, retrievable whipstock anchor of the present invention with whipstock in place therein, illustrating embodiments of mechanisms which provide for select orientation and retrievability; FIG. 4 is a detailed, longitudinal cross-sectional view through a preferred embodiment of the Select-20® orienting, retrievable whipstock anchor of the present invention with whipstock in place therein; and FIG. 5 is a simplified, longitudinal cross-sectional view through a wellbore casing containing the Select-20® orienting, retrievable whipstock anchor of the present invention with whipstock in place therein, wherein the wellbore casing is incorporated with a different material to assist the whipstock in providing a select orientation of a drill bit to achieve a desired directional wellbore. The present invention provides a much improved apparatus and method for location and select orientation of a whipstock within a subterranean wellbore. The prior art apparatus and methods have not been precisely orientable and have not been easily retrievable. The present invention overcomes the prior art problems and provides a selectively orientable and easily retrievable whipstock device. Referring first to FIG. 1, a cross-sectional view through a wellbore containing a prior art whipstock device is simply illustrated. The wellbore 2 is seen to be cased by well casing 4. This section of the wellbore 2 would be located at a subterranean location of the wellbore 2. At this location within the wellbore 2, a permanent packer 10 is secured to the well casing 4. The permanent packer 10 contains a receptacle 11. The receptacle 11 of the permanent packer 10 serves to accept a whipstock device. Continuing to refer to Fig. 1, once the permanent packer 10 is securely set within the wellbore 2 at a desired location along the well casing 4, the whipstock mandrel 14 is lowered downhole. The whipstock mandrel 14 includes an angled face 12 on the upper end of the whipstock mandrel 14. At the lower end of the whipstock mandrel 14 is a section with wrench latch threads 16. The receptacle 11 of the permanent packer 10 includes threadings at its upper end for joining with the wrench latch threads 16 of the whipstock mandrel 14. Still referring to FIG. 1, the whipstock mandrel 14 is secured with the permanent packer 10 via the wrench latch threads 16 in the receptacle 11. The whipstock mandrel 14 is oriented by virtue of the permanent packer 10 position downhole and the positioning of the wrench latch threads 16 within the receptacle 11. The orientation may be varied, as desired, within some range of degree of accuracy, so that the angled face 12 of the whipstock mandrel 14 will deflect a drill bit lowered through the well casing 4 to pierce the well casing 4 and divert the wellbore 2 at an angle away from the sidewall of the well casing 4. Further referring to FIG. 1, note that the whipstock mandrel 14 and permanent packer 10 have no inherent means for variably orienting the angled face 12 of the whipstock mandrel 14. The orientation achieved is dictated by the packer 10 and whipstock mandrel 14 design, the positioning of the packer 10 within the wellbore 2, and the positioning of the whipstock mandrel 14 within the packer 10. Prior art means as previously described, for example, radioactive detection means or gyroscopic type means, are necessary to determine whether the whipstock mandrel 14 has been appropriately secured with the packer 10. The selectivity of the packer 10 positioning within the wellbore 2, however, is limited in the prior art device because the orientation of the packer 10 must be controlled from the terranean surface, which, of course, is usually very remote from the downhole packer 10 location. It is hard, if not impossible, to make an accurate detection of the packer 10 orientation within very close tolerance from such a remote location with presently available means. Because selectivity of packer 10 orientation is limited in the prior art device, improvement of the means and methods for orienting prior art whipstock devices would be advantageous. Further, still referring to FIG. 1, the prior art whipstock device is not easily retrievable. The permanent packer 10 is intended to remain within the wellbore 2 at the set location along the well casing 4. Removal of such a permanent packer 10 is, thus, not easily accomplished. Even further, removal of the whipstock mandrel 14 from securement with the receptacle 11 of the permanent packer 10 is complicated by the fact that the whipstock mandrel 14 is not easily grasped and released from the receptacle 11 due to the wrench latch threads 16. Those skilled in the art will readily observe that a more easily retrievable whipstock device, which would allow for removal and resetting at a desired location and orientation, would be a significant advantage. Referring now to FIG. 2, a cross-sectional view through an exemplary subterranean wellbore 2 is shown. The subterranean wellbore 2 has various branches 30. The exemplary subterranean wellbore 2 also includes a bend 31. As will be hereinafter more fully described, the present invention allows for drilling of a wellbore 2 having both desired bends 31 and branches 30. The present invention allows for both bends 31 and branches 30 due to the select locating, orienting and retrieval characteristics of the invention. Still referring to FIG. 2, a bend 31 is formed in a wellbore 2 by drilling in a fixed direction beyond the desired location of the bend 31. This section of the wellbore 2 beyond the desired location of the bend 31 is illustrated in phantom as segment 3 in FIG. 2. Within the segment 3 is located a Select-20® orienting, retrievable whipstock anchor 20 of the present invention. The whipstock anchor 20 is run with casing 4 (not shown in detail in FIG. 2) of the wellbore segment 3. Once the whipstock anchor 20 is run to a desired location within the casing 4, the present invention whipstock device 21 is lowered into the wellbore 2 until secured with the whipstock anchor 20. Due to the particular configuration of the whipstock anchor 20 and the whipstock device 21 of the present invention, the whipstock device 21 is selectively oriented within the segment 3 so that the whipstock angled face 28 of the whipstock device 21 will direct a drill bit proceeding through the wellbore 2 in a desired directional path. As is apparent in FIG. 2, once the whipstock device 21 is so located in the whipstock anchor 20, a drill bit proceeding through the wellbore 2 will be diverted as it contacts the whipstock angled face 28 of the whipstock device 21 and will proceed through the well casing 4 wall at a varied angle from the preceding wellbore 2 path, to create a bend 31 in the wellbore 2 path. Continuing to refer to FIG. 2, proceeding further down the wellbore 2, branches 30 of the wellbore 2 may be desired. Wellbore 2 branches 30 are illustrated in simplified form in FIG. 2. Branches 30 may be formed by locating a Select-20® orienting, retrievable whipstock anchor 20 within the wellbore 2 just downhole from the desired location of a branch 30. As well casing 4 (not shown in detail in FIG. 2) is run into the wellbore 2, one or more whipstock anchors 20, according to desired wellbore 2 configuration, may be run with the casing 4 and thereby located just beyond the desired location of branches 30. Once the whipstock anchors 20 are so located, a whipstock device 21 may be lowered into each anchor 20 and selectively oriented therein, as will be hereinafter more fully appreciated. Once the whipstock device 21 is oriented, an angled face 28 of the whipstock device 21 will cause a drill bit proceeding through the wellbore 2 to be directed from the preceding general path of the wellbore 2 in a desired manner creating a branch 30. Because the present invention whipstock device 21, by virtue of the present invention whipstock anchor 20, may be oriented downhole in any desired manner, multiple branches 30 may be created at any desired location within the wellbore 2. As also illustrated in FIG. 2, sub-branches 30a may even be drilled off branches 30 in like manner. Multiple branches 30 and sub-branches 30a are possible due to the select orientability and easy retrievability of the present invention. Next referring to FIG. 3, a simplified cross-sectional illustration of the orienting, retrievable whipstock anchor 20 and whipstock device 21 of the present invention is shown. From this simplified illustration, the general concepts of locating and orienting the device 21 can be best understood. The whipstock anchor 20 includes a cylindrical casing nipple 22 having key profiles 36 along the inner circumference thereof. The casing nipple 22 also has a nipple orienting groove 23 therein. The casing nipple 22 is configured to join and run with well casing 4 (not shown in FIG. 2) as a well is being cased during drilling. The nipple 22 can be located at a desired subterranean location within a wellbore 2 (not shown in FIG. 3) in this manner. Still referring to FIG. 3, once a casing nipple 22 is run on well casing 4 into a wellbore 2 to a desired depth, the orientation of the nipple orienting groove 23 is detected by at least one of a variety of means. Those means can, for example, include radioactive detection. In radioactive detection of nipple 22 orientation, once the nipple 22 is installed, an electric tool string is run into the well to identify a radioactive lug of the nipple 22. By determining the position of the radioactive lug, the orientation of the nipple 22 is detected. Continuing to refer to FIG. 3, after detecting the orientation of the casing nipple 22, appropriate actions may be taken to achieve a desired orientation of the whipstock device 21. The present invention whipstock device 21 (though not shown in detail in FIG. 3) is comprised of two portions capable of rotation and position with respect to each other. The lower portion contains an orienting lug 24 capable of meeting with the nipple orienting groove 23 of the casing nipple 22 to orient the whipstock device 21 with respect to the nipple 22. Because the two portions of the whipstock device are capable of varied respective rotation and positioning, the whipstock angled face 28 may be oriented and fixed in a desired rotational position with respect to the orienting lug 24. When the two portions of the whipstock device 21 are positioned as desired and the whipstock device 21 is lowered into the casing nipple 22 so that the orienting lug 24 meets with the nipple orienting groove 23, a known and desired orientation of the whipstock device 21 within the wellbore 2 is achieved. A preferred embodiment of the whipstock device 21 which allows for the relative rotation of the separate portions of the whipstock device 21 to achieve this select orientation is hereinafter described in detail. As will be more fully understood by the description of the preferred embodiment, the relative rotational positioning of the two portions of the whipstock device 21 also allows for multiple positioning to achieve wellbore 2 branching 30 as desired. Now referring to FIG. 4, a preferred embodiment of the Select-20® orienting, retrievable whipstock anchor 20 of the present invention is illustrated in detail. The Select-20® orienting, retrievable whipstock anchor 20 includes a Select-20® casing nipple 22 that is run into a wellbore 2 (not shown in FIG. 4) with well casing 4 (not shown in FIG. 4). The casing nipple 22 joins with well casing 4 via the upper casing threads 32 and lower casing threads 34 of the nipple 22. The casing nipple 22 also includes certain key profiles 36 along the interior circumference thereof. These key profiles 36 are important because they allow a whipstock device 21 to be set and retrieved from securement at the casing nipple 22. The setting and retrieval will be more fully described hereinafter. The casing nipple 22 also includes a spiralling nipple orienting groove 23. The nipple orienting groove 23 of the casing nipple 22 is shown in the FIG. 4 cross-section in phantom, along the outer circumference of the casing nipple 22. This nipple orienting groove 23 allows for the select orientation of a whipstock device 21 secured within the casing nipple 22. Still referring to FIG. 4, once the Select-20® casing nipple 22 is run with well casing 4 downhole to a desired location within a wellbore 2, a whipstock device 21 is lowered into the wellbore 2 to contact the casing nipple 22. The whipstock device 21 includes a fishing neck 40, a wedge mandrel 46, a locking pin mandrel 52, a keys 48 mandrel, and a bullet nose locating mandrel 56. The fishing neck 40 joins with the wedge mandrel 46 via inner threadings of the fishing neck 40 and outer threadings of the wedge mandrel 46. The locking pin mandrel 52 includes dual outer threadings. The upper outer threadings join with internal threadings of the keys 48 mandrel. The wedge mandrel 46 is internally concentric with the keys 48 mandrel, and slidingly engages therewith. The lower outer threadings of the locking pin mandrel 52 join with internal threadings of the bullet nose locating mandrel 56. The bullet nose locating mandrel 56 includes a locator section 47 that is internally concentric with the wedge mandrel 46 and may rotate (along with the entire bullet nose locating mandrel 56) with respect to the locking pin mandrel 52, keys 48 mandrel, wedge mandrel 46, and fishing neck 40. This rotation of the bullet nose locating mandrel 56 with respect to the other parts of the whipstock device 21 allows for selective and changeable orientation of the whipstock device 21. Continuing to refer to FIG. 4, the fishing neck 40 is the uppermost portion of the whipstock device 21. The fishing neck 40 has a whipstock angled face 28. This whipstock angled face 28 serves to deflect a drill bit proceeding through a wellbore 2 when the whipstock device 21 is located in place within a casing nipple 22 in the wellbore 2. This whipstock angled face 28 may be formed of the same material as the fishing neck 40, or, in the preferred embodiment, is fixed with a significantly stronger and more durable material suitable for deflecting a drill bit, without damage to the whipstock device 21. The fishing neck 40 is also equipped with a debris hole 42. The debris hole 42 allows passage through the whipstock device 21 of drilling debris, such as rocks and other sediments, so that those materials do not back up and jam the drill bit or cause other flow problems at the whipstock device 21. The fishing neck 40 is even further equipped with a seal 44. the seal 44 maintains downhole pressures by preventing passage of fluids and pressure across the whipstock device 21. The seal 44 seals the fishing neck 40 with the inner surface of the casing nipple 22. In an alternative embodiment, the fishing neck 40 may be equipped with retrieving lugs 26 (not shown in FIG. 4, but illustrated in FIG. 3) along the outer diameter of the fishing neck 40 for retrieval of the whipstock device 21 from downhole. In the preferred embodiment described and shown, the debris hole 42 has a smaller inside diameter at the angled face 28 and, at a point downward in the fishing neck 40 body, the inside diameter becomes larger. This varied inside diameter allows retrieval of the whipstock device 21 by a retrieval tool which enters the smaller inside diameter portion and then expands at the larger inside diameter portion. Further still referring to FIG. 4, the wedge mandrel 46 is secured with the fishing neck 40 by threadings. The wedge mandrel 46 includes one or more angled shoulders 50. These angled shoulders 50 allow the wedge mandrel 46 to selectively shift in relation to the keys 48 as will be hereinafter more fully explained. This shifting of the wedge mandrel 46 with respect to the keys 48 allows for securement of the whipstock device 21 within the casing nipple 22 at the key profiles 36 of the casing nipple 22. Even further referring to FIG. 4, the locking pin mandrel 52 is seen to join with the keys 48 mandrel and the bullet nose locating mandrel 56. The keys 48 extend upward from the locking pin mandrel 52 and are outwardly concentric with the wedge mandrel 46. The keys 48 include certain outer ridges which conform with the key profiles 36 of the casing nipple 22. The keys 48 also include a retention groove 51 which accepts and conforms with an angled shoulder 50 of the wedge mandrel 46. When the whipstock device 21 is being run into the wellbore 2 for location at the casing nipple 22, the angled shoulder 50 of the wedge mandrel 46 is located in place within the retention groove 51 of the keys 48. When so located, the keys 48 can ride within the well casing 4 until the casing nipple 22 is reached. Once the casing nipple 22 is reached, the keys 48 move outward to become positioned within the key profiles 36 of the casing nipple 22. Once the keys 48 locate within the key profiles 36, continued downward movement of the fishing neck 40 and wedge mandrel 46 causes the wedge mandrel 46 to move downward in relation to the keys 48. The angled shoulder 50 becomes dislocated from the retention groove 51 of the keys 48, and the angled shoulders 50 of the wedge mandrel 46 lodge beneath the keys 48 in a manner causing the keys 48 to fixedly wedge against the key profiles 36. Further still referring to FIG. 4, the locking pin mandrel 52 also includes one or more locking pins 54. These locking pins 54 serve to provide select orientation of the fishing neck 40, wedge mandrel 46, and bullet nose locating mandrel 56, with respect to the locking pin mandrel 52. This orientation of the dual assemblies provides the select orientation obtainable by the whipstock device 21. The upper assembly may be rotated as desired to provide the desired angled face 28 with respect to the position of the orienting lug 24, thereby allowing accurate and selective directional drilling. The locking pins 54 of the locking pin mandrel 52 are removable and replaceable so that the upper assembly may be positioned in a particular manner for particular directional drilling, then, the entire whipstock device 21 may be removed and the locking pins be released and the two assemblies reoriented. In this manner, multiple branches 30 (see FIG. 2) are possible from a single downhole location. Further still referring to FIG. 4, the locking pin mandrel 52 joins with the bullet nose locating mandrel 56. The bullet nose locating mandrel 56 has at its lowermost tip a spherical point which better helps to position the whipstock device 21 to enter the casing nipple 22. The casing nipple 22 below the key profiles 36 has a nipple orienting groove 23. The nipple orienting groove spirals along the inner circumference of the nipple casing 22. This nipple orienting groove 23 serves to orient the whipstock device 21 within the nipple casing 22. The bullet nose locating mandrel 56 includes an orienting lug 24. The orienting lug 24 is formed to meet with the nipple orienting groove 23 causing the bullet nose locating mandrel 56 to be particularly located as it moves down into set position within the casing nipple 22. The orienting lug 24 is caused to move outward into the nipple orienting groove 23 as the orienting lug 24 meets the groove 23, by means of a spring 58. The prior description of FIG. 4 discusses a preferred embodiment of the present invention. Those skilled in the art will appreciate that numerous alternative embodiments of the invention are possible and, that, though the description refers to the preferred embodiment, all alternatives are intended to be included in and to form the invention. Now referring to FIG. 5, an alternative embodiment of the present invention is illustrated. In this alternative embodiment, the same type of whipstock device 21 and Select-20® orienting, retrievable whipstock anchor 20 is employed. Note, however, that the well casing 4 at the whipstock angled face 28 is formed of a different material 60. In this alternative embodiment, the different material 60 could alternatively form a portion of the casing nipple 22. In any event, the different material 60 is oval shaped and is present in the sidewall of the wellbore 2 (whether well casing 4 or casing nipple 22 at the location). This different material 60 can be formed of a less strong material than the well casing 4 or casing nipple 22, as the case may be, and serves to promote directional movement of the drill bit as it encounters the angled face 28. The drill bit better pierces the different material 60 at an angle from the preceding wellbore 2 path since the different material 60 is a less strong material than that of the rest of the wellbore 2 wall. The herein described preferred embodiment of the Select-20® orienting, retrievable whipstock anchor 20 and whipstock device 21, and the numerous alternative embodiments and variations thereof described herein or otherwise apparent to those skilled in the art, thus, provide for advantages over the prior technology. In the manufacture of the anchor 20 and device 21, all parts are preferably formed of materials such as solid, strong steel, iron, composition, or combinations thereof. The parts are also preferably cast and precision machined to provide for maximum strength and appropriate tolerances. As is clearly seen, the present invention provides significant advantages in the technology. The present invention is believed to be especially effective when manufactured and employed as described herein, however, those skilled in the art will readily recognize that numerous variations and substitutions may be made in the device and method and its use, steps, and manufacture to achieve substantially the same results achieved by the embodiments and, in particular, the preferred embodiment expressed and described herein. Each of those variations is intended to be included in the description herein and forms a part of the present invention. The foregoing detailed description is, thus, to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims.

Claims: A system for use in directionally drilling a branch wellbore along a desired deviated angle from a main wellbore (2) comprising: (a) a casing nipple (22) adapted to form a section of a casing string in the main wellbore (2), the nipple (22) having an internal structure defining a spiral orienting groove (23) and a locking key profile (36); (b) a whipstock (21) sized to move through the casing string, the whipstock (21) having a lower assembly, an upper assembly, and a coupling assembly rotatably connecting the lower and upper assemblies for positioning the upper assembly at a desired angle of rotation with the lower assembly including means for locking the upper and lower assemblies at the desired angle; (c) means on the upper assembly defining a drill bit deflection face (28); (d) an orienting lug (24) on the lower assembly to engage the orienting groove (23) of the casing nipple (22) to position the whipstock device (21) at a desired angle of rotation in the nipple (22); and (e) a locating and locking key assembly on the whipstock (21) engageable with the key profile (36) of the casing nipple (22) to releasably lock the whipstock (21) in the casing nipple (22). A system according to claim 1, wherein the key assembly is mounted on the upper assembly of the whipstock (21). A system according to claim 1 or 2, wherein the coupling means of the whipstock includes a locking pin mandrel (52) and radially movable locking pins (54) for releasably locking the upper and lower assemblies at the desired positions of rotation to orient the drill bit deflection face (28) on the upper assembly at the desired angle. A system according to claim 1, 2 or 3, wherein the upper assembly includes a fishing neck (40) and the drill bit deflection face (28) is formed on the fishing neck (40) and the fishing neck (40) includes a debris hole (42) to disburse drilling debris. A system according to claim 1, 2, 3 or 4, wherein the lower assembly includes a bullet nose shaped locating mandrel (56) for guiding the whipstock (21) along a well casing. A system according to any preceding claim, wherein the orienting lug (24) of the lower assembly is a spring loaded outwardly biased laterally movable lug engageable in the orienting groove (23) of the casing nipple (22). A system according to any preceding claim, wherein retrieving lugs (26) are formed on the fishing neck (40) of the upper assembly for retrieval of the whipstock (21) from the wellbore (2). A system according to any preceding claim, for use in drilling a plurality of branch wellbores (30) from the main wellbore (2), wherein a plurality of casing nipples (22) form sections in tandem along the casing string in the main wellbore (2), each of the nipples (22) being located at a desired position for one of the branch wellbores (30), the locking key profiles (36) of the casing nipples (22) differing each from the other and the key assembly on the whipstock (21) being sequentially fitted to provide keys compatible with each of the nipple locking key profiles (36) to permit the whipstock (21) to be sequentially releasably locked at each of the nipples (22) for drilling a branch wellbore (30) from each nipple (22). A system according to any preceding claim, including a casing string drill section located adjacent to the deflection face (28) on the whipstock (21) when the whipstock (21) is landed and locked in the casing nipple (22), the drill section being of a more drillable material than the remainder of the casing string. A whipstock (21) for drilling a deviated wellbore from a main wellbore (2) comprising: (a) a fishing neck (40) provided with a drill bit deflection face (28) on one end; (b) a wedge mandrel (46) connected at one end into the opposite end of the fishing neck (40); (c) a tubular key mandrel mounted around the wedge mandrel (46); (d) a tubular locking pin mandrel (52) connected at one end with the key mandrel; (e) a tubular locating mandrel (56) connected with the other end of the locking pin mandrel (52); (f) a laterally moveable orienting lug (24) in the locating mandrel (56) for rotatably positioning the whipstock (21) in a casing nipple (22), the lug (24) being engageable with an internal locating recess (23) provided in the casing nipple (22); (g) changeable locating and locking keys (48) mounted on the key mandrel provided with external key profiles adapted to land and lock at a compatible key profile (36) in the casing nipple (22); and (h) the locating mandrel (56) and orienting lug (24) being rotatable relative to the fishing neck (40), key mandrel, and wedge mandrel (46) for rotating and locking the fishing neck (40) relative to the locating mandrel (56) for selectively positioning the drill bit deflection face (28) on the fishing neck (40). A system for drilling a deviated wellbore from a main wellbore comprising the whipstock (21) according to claim 10, in combination with a casing nipple (22) adapted to be installed in a well casing in the main wellbore (2), the casing nipple (22) being provided with a spiral locating groove (23) engageable by the orienting lug (24) on the locating mandrel (56) and an internal landing and locking key profile (38) engageable by keys (48) on the key mandrel. A system according to claim 11, including a plurality of landing nipples (22) connected in tandem in the well casing for drilling a plurality of branch wellbores (30) from the main wellbore (2), the landing nipples (22) each having the orienting groove (23) and a landing and locking key profile (36), the whipstock (21) being fitted for changeable landing and locking keys (48) compatible with each of the landing and locking key profiles (36) in each of the casing nipples (22) for sequentially drilling each of the deviated wellbores (30) with the whipstock (21). A whipstock (21) for use in a directionally drilling a branch wellbore along a desired deviated angle from a main wellbore (2) comprising: (a) a lower assembly, an upper assembly, and a coupling assembly rotatably connecting the lower and upper assemblies for positioning the upper assembly at a desired angle of rotation with the lower assembly including means for locking the upper and lower assemblies at the desired angle; (b) means on the upper assembly defining a drill bit deflection face (28); (c) an orienting lug (24) on the lower assembly to engage an internal orienting groove (23) in a nipple (22) along a casing in the main wellbore (2) to position the whipstock (21) at a desired angle of rotation in the nipple (22); and (d) a locating and locking key assembly on the whipstock (21) adapted to engage an internal landing and locking key profile (36) of the casing nipple (22) to releasably lock the whipstock (21) in the casing nipple (22). A method for drilling a branch wellbore from a main wellbore (2) comprising the steps of setting casing in the main wellbore (2) with a casing nipple (22) in the casing at the depth of the branch wellbore, the nipple (22) having an orienting groove (23) and a landing and locking key recess (36) for landing and locking keys (48) on a whipstock (21); running the whipstock (21) into the main wellbore (2), the whipstock (21) having a locating assembly (56) provided with an orienting lug (24) engageable in the groove (23) of the casing nipple and landing and locking keys (48) engageable with a key recess (30) of the casing nipple (22) and a fishing neck assembly (40) having a drill bit deflection face (28), the locating assembly (56) and the fishing neck assembly (40) of the whipstock (21) being rotatable relative to each other and lockable at positions of rotation to permit adjustment of the angle of the bit deflection face (28) relative to the orienting lug (24); and lowering a drill string with a drill bit through the existing wellbore until the drill bit engages the deflection face (28) of the whipstock (21) to drill the branch wellbore. A method of drilling a plurality of branch wellbores (30) from a main wellbore (2) in accordance with the method of claim 14, wherein a plurality of casing nipples (22) are connected in tandem in the well casing installed in the main wellbore (2), each of the casing nipples (22) being located at a position for drilling a branch wellbore (30) from the main wellbore (2) and each of the casing nipples (22) having a different internal landing and locking key profile (36) for selectively landing and locking the whipstock (21) at each of the casing nipples (22); and the whipstock (21) being sequentially provided with locking keys (48) compatible with the internal landing and locking key profiles (36) of each of the casing nipples (22) as each branch wellbore (30) is drilled, and the whipstock (21) being retrieved to the surface and the fishing neck assembly (40) and the locating assembly (56) of the whipstock (21) being rotated and locked relative to the other as each branch wellbore (30) is drilled to set the desired angle or rotation of the orienting lug (24) on the location assembly (56) of the whipstock (21) relative to the bit deflection surface (28) on the fishing neck assembly (40) of the whipstock (21) for properly positioning the bit deflection surface (28) at the location of each branch wellbore (30).

Inventors: ROBISON CLARK, ROBISON, CLARK
Applicants: HALLIBURTON ENERGY SERV INC, HALLIBURTON ENERGY SERVICES, INC.
Application year: 1994
Main classification: E21B7
IPC codes: E21B7