DISPENSING APPARATUS

Abstract: A pump dispenser (101) connected to a container (107) of liquid has a first piston (3) reciprocatable in a first cylinder (5) for pumping a quantity of liquid at each depression of the piston. A valve member (8) received within a channel in the first piston is spring biassed into a position in which a dispensing outlet (19) is normally closed and is movable to release liquid in response to excess liquid pressure in the first chamber. A cylindrical extension (11) to the valve member defines a conduit (60) communicating with liquid in the container and is separable from the valve member to open a liquid inlet port (105) for recharging the first chamber. A second piston (39) is movable in tandem with the first piston and cooperates with a second cylinder (41) to provide suction on a return stroke of the pistons which is utilised to remove residual liquid from a dispensing channel (7) delivering pumped liquid to a nozzle (32). Residual liquid collected in the second chamber is returned to the container during the next subsequent actuating stroke of the pistons. The dispenser is particularly useful for water-borne liquid products because its self-cleaning action prevents clogging.

Description: DISPENSING APPARATUS This invention relates to apparatus for dispensing liquid from a container using a liquid pumping means having an actuator defining a liquid dispensing channel through which liquid is dispensed. In particular but not exclusively the invention relates to apparatus for dispensing water-borne liquid products. Satisfactory operation of such apparatus relies upon the dispensing channel remaining unclogged by deposits which may accumulate due to congealed residues of the product between successive actuations. It has been proposed in US 5,100,029 to purge the dispensing channel by releasing compressed air through the dispensing channel during a terminal portion of the dispensing stroke when actuating the liquid pu pir*- means thereby purging any residue which might otherwise lead to clogging. A disadvantage of such compressed air purging is that the terminal portion of the dispensing stroke will dispense the residue as an aerosol spray but with progressively different characteristics to the normal spray and sputtering of relatively large droplets will be ultimately produced. A further disadvantage is that in this arrangement the dispensing channel is purged satisfactorily only if the dispensing stroke is fully completed. If the travel of the actuator is insufficient to complete the normal dispensing stroke then the purging action will be curtailed or may even be completely omitted from the cycle of operation. According to the present invention there is disclosed a method of dispensing liquid from a container comprising the steps of actuating a reciprocatable first pumping means having a first chamber of variable volume so as to displace liquid from the chamber during actuating stroke of the first pumping means, recharging the first chamber with liquid from the container during a return stroke of the first pumping means, conducting liquid from the first chamber to a first nozzle via a dispensing channel during the actuating stroke such that a dispensed quantity of liquid is dispensed from the first nozzle and a residual quantity of the liquid remains in the dispensing channel, actuating during at least part of the actuating stroke and the return stroke of the first pumping means respectively a second pumping means having a second chamber of variable volume such that the volume of the second chamber is decreased during the actuating stroke and increased during the return stroke, connecting the second chamber by operation of a first valve means to the dispensing channel during the return stroke thereby withdrawing by suction the residual quantity of liquid into the second chamber, and connecting the second chamber by operation of a second valve means to an outlet port during a next subsequent actuating stroke. An advantage of such a method is that by applying suction to the dispensing channel during the return stroke the dispensing channel is purged of residues thereby avoiding the build up of deposits between successive actuations but without modifying the normal spray characteristic during the dispensing stroke. A further advantage of such a method is that purging air action is provided during the return stroke without the need for the dispensing stroke to be fully completed in the sense that the full available travel of the actuator need not be traversed. Preferably the outlet port communicates with the container and the method includes the step of thereby returning the residual quantity of liquid to the container from the second chamber. An advantage of this method is that the residual liquid is returned to the container without the possibility of leaking to the exterior of the apparatus during subsequent handling in which the apparatus may be inverted. Preferably the second chamber expands during the return stroke by a volume which is greater than the volume available within the dispensing channel to the residual quantity of liquid whereby the withdrawal of the residual quantity of liquid into the second chamber is accompanied by an inflow of air through the dispensing channel. An advantage of this arrangement is that the inflow of air assists in draining the dispensing channel of liquid and makes available within the second chamber a volume of air which can be exhausted into the head space of the container together with the residual liquid during the next subsequent actuating stroke. Preferably the first and second pumping means displace substantially equal volumes from the respective first and second chambers during the actuating stroke. This enables the pressure in the head space of the container to be maintained substantially equal to that of the ambient air. Conveniently the second valve means comprises a one way check valve whereby the second valve means opens in response to excess fluid pressure in the second chamber. The first and second pumping means may be actuated by depression of respective first and second actuating members relative to the first and second cylinders, the first and second actuating members being connected by connection means providing lost motion between the first and second actuating members and wherein the first valve means is operated to open and close communication between the dispensing channel and the second chamber in response to relative movement between the first and second actuating members provided by the lost motion. Advantageously the first pumping means comprises a liquid inlet valve which is operable to admit liquid from the container to the first chamber and the method comprises the steps of closing the liquid inlet valve during the actuating stroke and closing the first valve means during the actuating stroke prior to opening the liquid inlet valve. According to a further aspect of the present invention there is disclosed apparatus for dispensing liquid from a container comprising a reciprocatable first pumping means having a first chamber of variable volume and operable during an actuating stroke in response to movement of an actuator to displace liquid from the first chamber and to recharge the first chamber with liquid from the container during a return stroke, a dispensing channel defined by the actuator and communicating between the first chamber and a first nozzle for conducting pumped liquid during the actuating stroke, a second pumping means operable during at least part of the actuating stroke and the return stroke respectively in response to movement of the actuator and defining a second chamber of variable volume such that the volume of the second chamber is decreased during the actuating stroke and increased during the return stroke, a first valve means operable to connect the second chamber to the dispensing channel during the return stroke to thereby withdraw by suction residual liquid from the dispensing channel into the second chamber and a second valve means operable to discharge fluid from the second chamber during a next subsequent actuating stroke. According to a further aspect of the present invention there is disclosed a method of dispensing liquid from a container comprising the steps of actuating a reciprocatable first pumping means having a first chamber of variable volume so as to displace liquid from the first chamber during an actuating stroke of the first pumping means, recharging the first chamber with liquid from the container during a return stroke of the first pumping means, conducting liquid from the first chamber, to a first nozzle via a dispensing channel during the actuating stroke such that a dispensed quantity of liquid is dispensed from the first nozzle and a residual quantity of the liquid remains in the dispensing channel, actuating during at least part of the actuating stroke and the return stroke of the first pumping means respectively a second pumping means having a second chamber of variable volume such that the volume of the second chamber is decreased during the actuating stroke and increased during the return stroke, admitting air to the second chamber by operation of a first valve means during the return stroke, and connecting the second chamber by operation of a second valve means to the container during a next subsequent actuating stroke whereby air is displaced from the second chamber into the container. According to a further aspect of the present invention there is disclosed apparatus for dispensing liquid from a container comprising a first piston slidable in a first cylinder to vary the volume of an annular first chamber therein, a tubular first stem integral with the first piston and extending outwardly of the first chamber to define a liquid delivery duct, a valve member slidably received in the first stem and co-operable therewith in a rest position to close the delivery duct, the valve member having a separately formed cylindrical extension defining an inner wall of the first chamber and having an outer periphery maintained in continuous sliding engagement with an inner cylindrical wall of a tubular extension of the first cylinder, the cylindrical extension defining a conduit communicating with the container, a spring extending through the conduit and acting on the valve member to bias the valve member into the rest position, and connecting means providing lost motion between the valve member and cylindrical extension whereby the valve member and the cylindrical extension are movable into and out of engagement to respectively close and open a liquid inlet port communicating between the conduit and the first chamber, wherein the connecting means comprises co-operating stop formations of the valve member and cylindrical extension respectively co-operable to limit relative displacement therebetween. An advantage of this arrangement is that the valve member and the cylindrical extension can be assembled as a sub-assembly prior to the spring being inserted into engagement with the valve member. Preferred embodiments of the present invention will now be described by way of example only and with reference to the accompanying drawings. Figure 1 is a sectioned elevation of an apparatus in accordance wirh the present invention - 1 - shown in the rest position; Figure 2 is a sectioned elevation of the apparatus of Figure 1 at an intermediate position during an actuating stroke; Figure 3 is a sectioned elevation of the apparatus of Figures 1 and 2 at an intermediate position during the return stroke; Figure 4 is a sectioned elevation of the apparatus of Figures 1 to 3 showing the actuator in a fully depressed condition; Figure 5 is a sectioned elevation of an alternative apparatus similar to the apparatus of Figures 1 to 4 but having a modified first stem and actuator; Figure 6 is a plan view sectioned at VI-VI of the apparatus of Figure 1; Figure 7 is a plan view sectioned at VII-VII of the apparatus of Figure 1; Figure 8 is a plan view sectioned at VIII-VIII of the apparatus of Figure 1; Figure 9 is an enlarged sectioned elevation of the core of apparatus shown in Figure 1; Figure 10 is a plan view sectioned at IX-IX of the core of Figure 9; Figure 11 is a sectioned plan view of a modified core for use in the apparatus of Figure 1; Figure 12 is a sectioned elevation of a further alternative core for use in apparatus of the type shown in Figure 1; Figure 13 is a plan view sectioned at XII-XII of the core of Figure 12 ; Figure 14 is a sectioned elevation of a further alternative core for use in apparatus of the type shown in Figure 1 and Figure 15 is a plan view sectioned at XIV-XIV of the core of Figure 14. In Figure 1 an apparatus 101 has a first pumping means 2 constituted by a first piston 3 which is axially movable in a first chamber 4 defined by a first cylinder 5. A first stem 6 formed integrally with the first piston 3 is tubular so as to define a liquid delivery duct 7 through which liquid content of the first chamber 4 is expelled during a dispensing stroke during which the first stem moves downwardly towards the first cylinder 5. The first stem 6 constitutes an actuating member for effecting movement of the first piston 3. A valve member 8 extends axially within the liquid delivery duct 7 and is axially movable into and out of engagement with an annular valve seat 9 constituted by a radially inwardly projecting flange 10 of the first stem 6. The valve member 8 has an associated cylindrical extension 11 defining a conduit 60 and which is formed separately from and is axially movable relative to an enlarged lower portion 12 of the valve member. The enlarged lower portion 12 and the valve member 8 are upwardly biassed by a coil compression spring 13 such that the valve member cooperates with the valve seat 9 to form a liquid outlet valve (8,9) which is normally closed as shown in the rest position in Figure 1. The apparatus 101 has an actuator 20 having a stem engaging portion 21 defining a bore within which an end portion 24 of the first stem 6 is received as a tight fit thereby securing the actuator 20 in fixed relationship to the first stem 6. A depending skirt 27 of the actuator is spaced radially outwardly of the stem engaging portion 21. The actuator 20 further defines a radially extending bore 29 which defines a dispensing channel 30 through which liquid is dispensed so as to emerge from a nozzle aperture 31 defined by a nozzle 32 located in the bore. The cylindrical extension 11 has a lower end portion 14 which is slidingly engaged with an internal surface 15 of a tubular extension 16 depending from the first cylinder 5 and the tubular extension 16 is connected to a dip tube 17 through which liquid is drawn from a container 107. The cylindrical extension 11 defining conduit 60 is captively retained in coaxial relationship with a core 102 integral with the lower portion 12 of the valve member 8, cooperating annular flanges 103 and 104 being provided on the cylindrical extension 12 and the core 102 respectively. The flanges 103 and 104 constitute co-operating stop formations operable to limit axial separation of the extension 11 from the enlarged lower portion 12 of the valve member 8. In the rest position shown in Figure 1, the cylindrical extension 11 is spaced from the enlarged lower portion 12 to define a liquid inlet port 105 communicating between the conduit 60 and the first chamber 4. The coil compression spring 13 contacts the core 102 and biases the core into the position shown in Figure 1 such that in the rest position the first stem 6 projects fully in a direction away from the first chamber 4 and the actuator 20 is in its fully raised position. Friction between the lower end portion 14 and the internal surface 15 maintains the cylindrical extension 11 in its initial rest position during an initial part of the actuating stroke when the actuator 20 and first stem 6 are depressed. After taking up this initial lost motion, the liquid inlet port 105 is closed as shown in Figure 2 allowing liquid pressure to be built up within the first chamber 4. Excess pressure in the first chamber 4 results in movement of the valve member 8 relative to the first stem 6 such that it becomes unseated from the seat 9 and liquid is dispensed under pressure through the liquid delivery duct 7. During the return stroke as shown in Figure 3 in which the actuator 20 and first stem 6 move upwardly, frictional forces between the lower end portion 14 and the internal surface 15 result in the separation of the cylindrical extension 11 from the enlarged lower portion 12 thereby opening the liquid inlet port 105. Liquid drawn through the dip tube 17 from the container 107 is then able to recharge the first chamber 4 via the liquid inlet port 105 during the return stroke. The extension 11 and enlarged lower portion 12 thereby constitute a liquid inlet valve of the first pumping means 2. At successive actuations of the apparatus 101, liquid is thereby pumped by the first pumping means 2 such that pressurised liquid is expelled via the dispensing channel 30 so as to emerge in atomised form from the atomising nozzle 32. At the end of each actuating stroke a residual quantity of liquid will tend to remain within the dispensing channel 30 which is downstream of the valve seat 9 and upstream of the nozzle aperture 31 of . the nozzle 32. In order to remove the residual quantity of liquid the apparatus 101 is provided with a second pumping means 106 constituted by a second piston 39 reciprocatingly slidable in a second cylinder 41 to define an annular second chamber 40 of variable volume. The second cylinder 41 is coaxial with the first cylinder 5 such that the first stem 6 traverses axially the second cylinder and is received within a tubular second stem 37 integral with the second piston- The second stem 37 constitutes an actuating member for effecting movement of the second piston 39. The first and second stems 6,37 are connected by means of the stem engaging portion 21 in a manner providing lost motion between the stems as described below. In Figure 1 the apparatus 101 is shown connected to the container 107 by means of a screw ' fitting 44, the container having in its normal orientation as illustrated in the Figures a quantity of liquid contained in its lower portion and a volume of air occupying a head space 108. The body 42 is connected to a casing 43 of the apparatus 101 which includes a screw fitting 44 for connection to the container 107, the casing being formed integrally with an annular seal member 45 through which the second stem 37 is axially slidable. The casing 43 further includes a tubular skirt engaging portion 46 projecting upwardly into telescopic engagement with the depending skirt 27, the skirt 27 being slidably received in engagement with an internal cylindrical surface 47 of the stem engaging portion. As shown more clearly in Figure 6, although the first and second cylinders 5 and 41 are formed integrally so as to comprise a body 42, there are six circumferentially equispaced slots 109 formed in an annular interface 110 between the respective cylinders such that in the normal upright orientation of the apparatus 101 as shown in Figure 1 any liquid contained within the second chamber 41 is able to drain through the slots. An annular resilient gasket ill has a lip portion 112 providing a seal between the body 42 and the container 107 and further comprising a depending skirt 113 having an inwardly tapered inner periphery 114 which in the rest position as shown in Figure 4 makes sealing contact with the external surface of the first cylinder 5. The skirt 113 thereby defines an outer surface of the second chamber 41. The gasket 111 has sufficient resilience to accommodate deformation of the inner periphery 114 away from the body 42 in response to excess pressure within the second chamber 40 to allow the release of pressurised contents from the second chamber into the head space 108 through an outlet port 140 defined between periphery 114 and body 42. The inner periphery 114 thereby functions as a check valve. An annular air duct 38 is defined between the tubular first and second stems 6 and 37 respectively and communicates with the second chamber 40. The second stem 37 has an upper end portion 48 which is received within a cylindrical socket 22 defined in the actuator 20 in coaxial relationship with the end portion 24 of the first stem 6. The end portion 48 of the second stem 37 is of thin walled tubular form and is provided with an inner tubular portion 115 of smaller diameter and which is connected integrally with the end portion by a web 116 defining four circumferentially spaced slots 117 as shown in Figure 7. The inner tubular portion 115 makes sliding contact with the end portion 24 of the first stem 6 and in the rest position as shown in Figure 1 abutts against a shoulder 118 which acts as a stop to limit relative movement between the first and second stems. The actuator 20 is provided with a tubular projection 119 which projects within the socket 22 so as to extend between the end portion 48 of the second stem and the inner tubular portion 115. The end portion 48 of the second stem 37 has a cylindrical outer surface 121 which makes sliding sealing contact with the outer side wall 56 of the socket 22 thereby allowing a circumferential seal to be maintained between the actuator 20 and the external surface of the second stem 37 throughout relative movement between the actuator and the second stem. A radially extending bore 120 is provided in the first ste 6 at a location downstream of the seat 9 so as to communicate between the liquid delivery duct 7 and the gap formed between the tubular projection 119 of the actuator and the inner tubular portion 115 of the second stem 37. This gap in turn communicates via the slots 117 with the air duct 38 and the second chamber 40. During the actuating stroke of the apparatus 101, the initiation of downward movement of the actuator 20 moves the first stem 6 downwards in unison with the actuator while the second stem 37 initially remains stationary by virtue of frictional resistance between the second piston 39 and the second cylinder 41. Lost motion between the actuator 20 and the second stem 37 is eventually taken up by contact between the actuator 20 and the end portion 48 of the second stem such that as shown in Figure 5 the tubular projection 119 makes sealing contact with the end portion 48 and the inner tubular portion 115. Lost motion is also taken up between the core 102 moving downwardly with the first stem 6 and the cylindrial extension 11 which initially remains stationary due to frictional forces. The linear displacement required to take up the lost motion between the core 102 and cylindrical extension 11 is arranged to be slightly greater than the linear displacement required to take up lost motion between the actuator 20 and the second stem 37 so that the cylindrical extension 20 begins to move momentarily after the second stem 37. This difference in displacement ensures that pressurisation of liquid within the first chamber 4 does not commence until after the second chamber 40 has been isolated from the dispensing channel 30. Continued travel of the actuator 20 is accompanied by movement in tandem of the first and second stems 6,37 together with the first and second pistons 3,39 thereby pressurising the contents of the first and second chambers 4,40. Air and any liquid accumulated within the second chamber 40 is progressively expelled from the second chamber through the check valve constituted by the gasket 111 so that air and/or liquid from the second chamber is delivered into the head space 108. At the same time pressurised liquid from the first chamber 4 is expelled from the nozzle 32 via the dispensing channel 30 which becomes filled with liquid. The actuating stroke may be terminated either by the actuator 20 reaching a fully depressed position as shown in Figure 7 or by reaching an intermittent position determined by the release of finger pressure by the operator. When finger pressure is released from the actuator 20, the actuator will begin to return to its rest position throughout a return stroke in which return movement is provided by action of the spring 13. In the absence of downward movement of the first piston 3, the pressure within the first chamber 4 ceases to become sufficient for the valve member 8 to be unseated from the seat 9 so that the valve member is returned by spring 13 to a position in which it closes the liquid delivery duct 7. At this point a residual quantity of liquid will generally remain within the dispensing channel 30. As the actuator 20 begins its return stroke, the first piston 3 together with the first stem 6 begin to move upwardly relative to the second piston 39 and second stem 37 which initially remain static due to friction between the second piston and the second cylinder. This relative movement results in separation between the tubular projection 119 of the actuator and the inner tubular portion 115 thereby opening the gap which communicates between the air duct 38 and the liquid delivery duct 7 via the bore 120 provided in the first stem 6. The portions 115 and 119 thereby constitute a first valve means which is opened during the return stroke to allow withdrawal of the residual liquid by suction. During the remainder of the return stroke, the volume of the second chamber expands thereby creating suction which is communicated to the dispensing channel 30 such that residual liquid is drawn through the air duct 38 into the second chamber. The residual liquid so collected will accumulate at the lower end of the second chamber 40, passing through the slots 109 into contact with the gasket 111. During the next actuating stroke, positive pressure within the second chamber 40 will expel the collected liquid via the outlet port 140 provided between the inner periphery 114 of the gasket 111 and the body 42 into the head space 108 so that the residual liquid is returned to the bulk of liquid contained within the container. As can be seen from Figure 4 , the volume of the first chamber is reduced to an absolute minimum at the completion of the actuating stroke by shaping the valve member to be conformal to the interior of the first piston and by virtue of the constructional features of the extension 11 and lower portion 12 of the valve member. A high compression ratio of the first pumping means is thereby achieved and this facilitates the priming of the first chamber with liquid. A further modified apparatus 130 is shown in Figure 5 and will be described using corresponding reference numerals to those of Figure 1 where appropriate for corresponding elements. The apparatus 130 differs from the apparatus 101 of Figure 1 in the cons.truction of the actuator 20 and the end portion 24 of the first stem 6. Whereas apparatus 101 has a radial bore 120, no such bore is provided in the end portion 24 of apparatus 130 which instead is provided with an axially extending groove 131 in the actuator 20 which cooperates with the outer cylindrical surface 132 of the end portion 24 to define a conduit communicating between the socket 22 and the dispensing channel 30. During the return stroke of the apparatus 130 suction is applied to the dispensing channel 30 via the conduit defined by the groove 131 to thereby remove residual liquid which is then accumulated in the second chamber 40 and subsequently returned to the container during the next successive actuating stroke. The dimensions of the first and second pistons 3,39 and first and second cylinders 5,40 are selected such that the volumetric displacements of the first and second pumping means 2,106 meet the requirements of the particular application to which the apparatus is designed. In the embodiment of Figure 1, the apparatus 101 is designed to achieve equal volumetric displacements for the first and second pumping means 2,106 when measured over a complete actuating stroke so that the volume of liquid pumped from the container via the dip tube 17 is made equal to the total volume of residual liquid and air returned to the container via the check valve constituted by gasket ill. By this arrangement the pressure of contents within the container 107 remains substantially equal to ambient atmospheric pressure in use. For certain applications it may be desirable to achieve a positive pressure within the container. This can be achieved by choosing dimensions for the components of the first and second pumping means 2,106 such that the volumetric displacement of the second pumping means is greater than that of the first pumping means. At each actuating stroke, the total volume of fluid comprising air and residual liquid displaced from the second chamber so as to enter the head space will then be greater than the volume of liquid dispensed so that the fluid must be compressed into a volume equal to the volumetric displacement of the first chamber. An accumulated positive pressure within the container is thereby established. For other applications it may be desirable to achieve a negative pressure differential between the head space and ambient air in which case the volumetric displacement of the second pumping means may be arranged to be less than that of the first pumping means. The construction of the core 102 of the apparatus 101 shown in Figure 1 is illustrated further in Figures 9 and 10. The core 102 has four flanges 104, each formed on a respective leg 141 formed integrally with the enlarged lower portion 12. The legs 141 extend coaxially with the valve member 8 and are spaced apart as shown in Figure 10 to define axially extending flow channels 142 allowing liquid to freely flow between the conduit 60 and the liquid inlet port 105. This arrangement also facilitates assembly of the core 102 with the cylindrical extension 11, each of the flanges 104 having a leading ramped surface 143 such that when the core 102 is inserted into the extension 11 the legs are deformed inwardly by ramp action until the assembled position is reached in which the legs snap back to their rest position. Once assembled by this snap action, the core 102 remains connected to the extension 11 in a manner providing the lost motion referred to above. In the assembled apparatus 101, the spring 13 bears axially against the flanges 104 while the flange 103 formed on the cylindrical extension is spaced from the upper end of the spring by the flange 104 of the core 102. A modified core 144 is illustrated in Figure 11 and differs from the core of Figures 1, 9 and 10 in that each of the flanges 104 has a profile of smaller radius when viewed in axial projection than the radius of the outer circumference of the legs 141. A further alternative core 145 is illutrated in Figures 12 and 13 and comprises a solid central portion 146 depending from the enlarged lower portion 12 of the valve member 8. The outer periphery of the solid central portion 146 defines a cylindrical surface 147 interrupted by axially extending fluted recesses 148 which constitutes flow channels for liquid passing from the conduit 60 to the liquid inlet port 105. The shape of the recesses 148 is arcuate when viewed in axial projection. Recesses of other shapes may also be utilised in accordance with the present invention including for example recesses of rectangular sided profile. Flanges 104 including ramped surfaces 143 project radially from the cylindrical surface 147 and function in like manner to those of the cores 102 and 144. A further alternative core 149 is illustrated in Figures 14 and 15. The core 149 is similar to the core 145 in that it includes a solid central portion 146 and a cylindrical surface 147 interrupted by axially extending recesses 148. The recesses 148 are however of V shaped cross section when viewed in axial projection so as to define side walls 150 arranged at right angles to one another. When viewed in axial projection as shown in Figure 15 the core 149 thereby assumes a cruciform appearance. In each of the preferred embodiments, the cylindrical extension 11 makes continuous sliding contact with the internal surface 15 of the tubular extension 16. The lower end portion 14 is maintained to an extent under radial compression within the tubular extension 16 by being a force fit. Such an arrangement has been found preferable to alternative constructions in which the cylindrical extension 11 would be made to slide externally on a re-entrant portion of the tubular extension, a problem with such constructions being that it is found necessary to disengage the tubular extension from the sliding surface in the rest position to avoid deformation over time into a set position in which good sealing contact was no longer made. In the configuration shown in the preferred embodiments however the cylindrical extension when held in radial compression is found to be more resistant to deformation so that separation in the rest position is not necessary. By maintaining continuous sealing contact in the rest position as shown in the preferred embodiments, emptying of the first chamber 4 via the dip tube 17 during prolonged periods of non-actuation is avoided. In the rest position between successive actuating strokes, a residual quantity of liquid will generally reside in the second chamber 40 and it is believed that the presence of this liquid contributes to avoiding the solidification of any traces of liquid in the narrow passageways of the dispensing channel 30 since the liquid provides a vapour permeating through the dispensing channel. An additional small quantity of liquid will also in general reside in the liquid delivery duct 7 at a level beneath the location at which suction is applied during the return stroke. In the case of Figure 1 this level is that of the bore 120. Again the presence of this small quantity of liquid provides a vapour within the constricted dispensing channel 30 which avoids solidification of any traces of liquid which may remain after suction has removed the residual quantity of liquid. For the above reason it is believed to be desirable to locate the bore 120 at a finite axial separation above the location of the valve seat 9 in order to retain a droplet of liquid at this position.

Claims: CLAIMS : 1. A method of dispensing liquid from a container (107) comprising the steps of actuating a reciprocatable first pumping means (2) having a first chamber (4) of variable volume so as to displace liquid from the first chamber during an actuating stroke of the first pumping means, recharging the first chamber with liquid from the container during a return stroke of the first pumping means, conducting liquid from the first chamber to a nozzle (32) via a dispensing channel (30) during the actuating stroke such that a dispensed quantity of liquid is dispensed from the nozzle and a residual quantity of the liquid remains in the dispensing channel, actuating during at least part of the actuating stroke and the return stroke of the first pumping means respectively a second pumping means (106) having a second chamber (40) of variable volume such that the volume of the second chamber is decreased during the actuating stroke and increased during the return stroke, connecting the second chamber by operation of a first valve means (115,119) to the dispensing channel during the return stroke thereby withdrawing by suction the residual quantity of liquid into the second chamber, and connecting the second chamber by operation of a second valve means (114) to an outlet port (140) during a next subsequent actuating stroke. 2. A method as claimed in claim 1 wherein the outlet port communicates with the container and including the step of thereby returning the residual quantity of liquid to the container from the second chamber. 3. A method as claimed in claim 1 wherein the second chamber expands during the return stroke by a volume which is greater than the volume available within the dispensing channel to the residual quantity of liquid whereby the withdrawal of the residual quantity of liquid into the second chamber is accompanied by an inflow of air through the dispensing channel. 4. A method as claimed in claim 3 wherein the first and second pumping means displace substantially equal volumes from the respective first and second chambers during the actuating stroke. 5. A method as claimed in claim 2 wherein the second valve means comprises a one way opening check valve whereby the second valve means opens in response to excess fluid pressure in the second chamber. 6. A method as claimed in claim 1 wherein the first and second pumping means are actuated by depression of respective first and second actuating members (6,37) relative to the first and second cylinders, the first and second actuating members being connected by connection means (21) providing lost motion between the first and second actuating members and wherein the first valve means is operated to open and close communication between the dispensing channel and the second chamber in response to relative movement between the first and second actuating members provided by the lost motion. A method as claimed in claim 6 wherein the first pumping means comprises a liquid inlet valve (11,12) which is operable to admit liquid from the container to the first chamber and wherein the method comprises the steps of closing the liquid inlet valve during the actuating stroke and closing the first valve means during the actuating stroke prior to opening the liquid inlet valve. 8. Apparatus for dispensing liquid from a container (107) comprising a reciprocatable first pumping means (2) having a first chamber (4) of variable volume and operable during an actuating stroke in response to movement of an actuator (20) to displace liquid from the first chamber and to recharge the first chamber with liquid from the container during a return stroke, a dispensing channel (30) defined by the actuator and communicating between the first chamber and a nozzle (32) for conducting pumped liquid during the actuating stroke, a second pumping means (106) operable during at least part of the actuating stroke and the return stroke respectively in response to movement of the actuator and defining a second chamber (40) of variable volume such that the volume of the second chamber is decreased during the actuating stroke and increased during the return stroke, a first valve means (115,119) operable to connect the second chamber to the dispensing channel during the return stroke to thereby withdraw by suction residual liquid from the dispensing channel into the second chamber and a second valve means (114) operable to discharge fluid from the second chamber during a next subsequent actuating stroke. 9. Apparatus as claimed in claim 8 wherein the second valve means defines an outlet port (140) communicating between the second chamber and the container when the second valve means is opened. 10. Apparatus as claimed in claim 8 wherein the volumetric displacement of the second pumping means during the actuating stroke is greater than the volume of the dispensing channel such that an inflow of air is drawn by suction through the dispensing channel into the second chamber. 11. Apparatus as claimed in claim 8 wherein the volumetric displacement of the first pumping means during the actuating stroke is substantially equal to the volumetric displacement of the second pumping means. 12. Apparatus as claimed in claim 9 wherein the second valve means comprises a one way opening check valve responsive to excess fluid pressure in the second chamber. 13. Apparatus as claimed in claim 12 wherein the check valve is constituted by a tubular resilient gasket (114) having an inner periphery sealingly engaging an external surface of the first cylinder and displacable therefrom to define the outlet port in response to excess pressure in the second chamber. 14. Apparatus as claimed in claim 13 wherein the gasket (111) is formed integrally with a lip portion (112) providing an annular seal between a mouth of the container and a body (42) constituted by the first and second cylinders. 15. Apparatus as claimed in claim 3 wherein the first and seconri pumping means are actuable by depression of respective first and second actuating members (6,37) relative to the container, the apparatus further comprising connection means (21) providing lost motion between the first and second actuating members and wherein the first valve means is operable to open and close communication between the dispensing channel and the second chamber in response to relative movement between the first and second actuating members provided by the lost motion. 16. Apparatus as claimed in claim 15 wherein the connection means is constituted by the actuator being fixedly connected to the first actuating member, the actuator defining a socket (22) receiving an end portion (48) of the second actuating member and there being provided cooperating stop formations (118,119) on the second actuating member and the actuator to limit relative movement therebetween. 17. Apparatus as claimed in claim 15 wherein the first actuating member comprises a first tubular stem (6) defining a liquid delivery duct (7) communicating between a liquid outlet valve (8,9) of the first pumping means and the dispensing channel. 18. Apparatus as claimed in claim 17 wherein the first tubular stem is provided with a radial bore (120) communicating between the delivery duct and the first valve means and wherein the bore is axially spaced from the first valve means. 19. A method of dispensing liquid from a container (107) comprising the steps of actuating a reciprocatable first pumping means (2) having a first chamber (4) of variable volume so as to displace liquid from the first chamber during an actuating stroke of the first pumping means, recharging the first chamber with liquid from the container during a return stroke of the first pumping means, conducting liquid from the first chamber to a nozzle (32) via a dispensing channel (30) during the actuating stroke such that a dispensed quantity of liquid is dispensed from the first nozzle and a residual quantity of the liquid remains in the dispensing channel, actuating during at least part of the actuating stroke and the return stroke of the first pumping means respectively a second pumping means (106) having a second chamber (40) of variable volume such that the volume of the second chamber is decreased during the actuating stroke and increased during the return stroke, admitting air to the second chamber by operation of a first valve means (115,119) during the return stroke, and connecting the second chamber by operation of a second valve means (114) to the container during a next subsequent actuating stroke whereby air is displaced from the second chamber into the container. 20. Apparatus for dispensing liquid from a container (107) comprising a reciprocatable first pumping means (2) having a first chamber (4) of variable volume and operable during an actuating stroke in response to movement of an actuator (20) to displace liquid from the first chamber and to recharge the first chamber with liquid from the container during a return stroke, a dispensing channel (30) defined by the actuator and communicating between the first chamber and a nozzle (32) for conducting pumped liquid during the actuating stroke, a second pumping means (106) operable during at least part of the actuating stroke and the return stroke respectively in response to movement of the actuator and defining a second chamber (40) of variable volume such that the volume of the second chamber is decreased during the actuating stroke and increased during the return stroke, a first valve means (115,119) operable to admit air to the second chamber during the return stroke and a second valve means (114) operable to connect the second chamber to the container during a next subsequent actuating stroke whereby air is displaced from the second chamber into the container. 21. Apparatus (102) for dispensing liquid from a container (107) comprising a first piston (3) slidable in a first cylinder (5) to vary the volume of an annular first chamber (4) defined therein, a tubular stem (6) integral with the first piston and extending outwardly of the first chamber to define a liquid delivery duct (7) , a valve member (8) slidably received in the first stem and co-operable therewith in a rest position to close the delivery duct, the valve member having a separately formed cylindrical extension (11) defining an inner wall of the first chamber and having an outer periphery (14) maintained in continuous sliding engagement with an inner cylindrical wall of a tubular extension (16) of the first cylinder, the cylindrical extension defining a conduit (60) communicating with the container, a spring (13) extending through the conduit and acting on the valve member to bias the valve member into the rest position, and connecting means (103,104) providing lost .-notion between the valve member and the cylindrical extension whereby the valve member and the cylindrical extension are movable into and out of engagement to respectively close and open a liquid inlet port (105) communicating between the conduit and the first chamber, wherein the connecting means comprises co-operating stop formations (103,104) of the valve member and cylindrical extension respectively co-operable to limit relative displacement therebetween.

Inventors: CATER MIRO STAN, CATER, MIRO, STAN
Applicants: BESPAK PLC
Application year: 1994
Main classification: B65D47
IPC codes: B05B11, B65D47