Cassette feeding apparatus in an automatic machine for loading tape into cassettes and method carried out thereby

Abstract: In a machine for loading tape into cassettes, the cassettes (2) to be processed are oriented horizontally and disposed one upon the other to form a stack (7) vertically engaged in a loading magazine (5). A collapsible support (9) located at the base of the loading magazine (5) engages the lowermost cassette (2) in the stack (7) in order to orient it vertically and let it fall into fitting guide pieces (4) associated with a processing station (3) located in the loading machine. A retention element (15) operable by an actuator (16) maintains the positioning of the cassette (2) on the collapsible support (9) while the latter is moving to the overturned or lropped position.

Description: The present invention relates to a cassette feeding apparatus in an automatic machine for loading tape into cassettes comprising: a loading magazine located at an overhead position relative to a processing station of said cassette loading machine and engaging a plurality of horizontally oriented cassettes disposed consecutively upon each other to form an upright stack; transferring means for picking up from said stack a cassette situated at the bottom and transferring it to said processing station while disposing the cassette according to a substantially vertical orientation. It is known that there are automatic machines for loading tape into cassettes of the type in which the cassettes to be loaded with the magnetic tape are disposed in a loading magazine located above a processing station designed to wind the magnetic tape into the individual cassettes. This loading or storage magazine is adapted to receive a given amount of cassettes to be processed which are horizontally oriented and disposed consecutively upon each other to form an upright stack, from the lowermost end of which the cassettes are picked up one by one upon the action of transferring means engaging them sequentially in the processing station for carrying out the tape loading operations. One example of such a cassette loading machine is given in the European Patent No. 0 281 884 by the same inventor, which is herein considered as the most pertinent state of the art. In such a feeding apparatus, the cassette stack located in the loading magazine is supported by a plate-like element movable from a rest position in which it is oriented in a horizontal plane to offer a resting seat to the cassette stack, to a second position in which it is inclined at an angle of about 30° in order to cause the bottommost cassette in said stack to run from the plate-like element to a pair of guide plates extending vertically between the loading magazine and the processing station of the cassette loading machine, by which guide plates said cassette is engaged at the opposite sides thereof. In greater detail the guide plates engage the cassette through corresponding slide grooves extending parallelly to each other according to a curvilinear extension. The cassette, while running along said slide grooves under gravity, is gradually rotated from the inclined orientation exhibited when entering the guide plates, to a vertical orientation taken close to the lower end portions of the slide grooves. Such lower end portions are arranged in alignment with corresponding fitting guides provided in the processing station and designed to receive the cassette coming out of the guide plates and operatively engage it in the processing station itself. The cassette descent along the slide guides is assisted by a support element operatively disposed between the guide plates and vertically movable between said plates in order to cause the gradual descent of the cassette as far as it reaches the fitting guides disposed in the processing station. The foregoing being stated, it will be noted that the above described apparatus may appear inappropriate for use in some situations in which the loading magazine is required to be disposed as much as possible close to the processing station of the cassette loading machine. In fact, the path travelled over by the cassette so that it may reach the complete orientation according to a vertical position by sliding along the guide plates makes it necessary to provide an important room between the magazine and the processing station. In addition, the time necessary to eject the cassette from the loading magazine, to bring it into engagement between the guide plates and move it along the whole extension of the slide grooves greatly and undesirably impairs the increasingly growing requirements concerning enhancement of the production rate in cassette loading machines. In view of the above, the main object of the present invention is substantially to solve the drawbacks of the known art by providing a feeding apparatus capable of operating according to a method adapted to enable a substantial reduction in space between the loading magazine and the processing station of the cassette loading machine, as well as an important reduction in the time necessary to transfer the individual cassettes from the magazine to the processing station. The foregoing and further objects that will become more apparent in the course of the present description are substantially achieved by a cassette feeding apparatus in an automatic machine for loading tape into said cassettes, said transferring means comprises: a collapsible support oscillatably engaged under the loading magazine; drive means for moving the collapsible support between a rest position in which it is substantially oriented in a horizontal plane for supporting at least one cassette disposed at the bottom in said stack, and an overturned or dropped position in which it is oriented in an angle to the horizontal plane, characterized in that the collapsible support in the over turned or dropped position is oriented in a substantially vertical plane for orienting said cassette vertically; at least one retention element is operatively engaged to the collapsible support and movable between a thrust condition in which it acts on said cassette to retain it on the collapsible support, and a release condition in which it is disengaged from said cassette; first actuating means are acting on the first retention element for selectively moving it to the thrust condition when the collapsible support is in its rest position, and to the release condition when the collapsible support is in the dropped position, to let the cassette fall vertically into said processing station. Still in accordance with the present invention, said apparatus puts into practice a new method of feeding tape cassettes in an automatic machine for loading tape into said cassettes, comprising the steps of arranging a plurality of cassettes in a horizontal orientation one upon the other to form a stack extending vertically at an overhead position relative to a processing station of said cassette loading machine; disposing at least one cassette situated at a lowermost position in said stack onto a collapsible support arranged in a rest position in which it horizontally supports the cassette itself while the cassette is still located at the lowermost position in said stack; moving the collapsible support to a dropped position in which the cassette is oriented in an angle to the horizontal orientation, characterized by maintaining the positioning of said cassette on the collapsible support by retaining means ; said dropped position of the collapsible support is a position in which the cassette retained thereon is oriented in a substantially vertical plane; releasing the cassette from the collapsible support to let it fall vertically into said processing station. Further features and advantages will be best understood from the detailed description of a preferred embodiment of a cassette feeding apparatus in an automatic machine for loading tape into said cassettes and a method put into practice by said apparatus, according to the present invention. This description will be given hereinafter, by way of non-limiting example, with reference to the accompanying drawings, in which: Fig. 1 is a diagrammatic perspective view showing the apparatus in a waiting operating step, which is maintained while the cassette loading machine with which the apparatus is associated is about to wind tape into a cassette; Fig. 2 is a diagrammatic perspective view of the apparatus in an operating step in which a cassette to be processed is engaged to a collapsible support that has disposed the cassette in a vertical orientation; Fig. 3 shows an operating step next to the one shown in Fig. 2, in which the cassette to be processed has been released from the collapsible support and is engaged to fitting guide pieces associated with the processing station of the cassette loading machine; Fig. 4 shows a construction detail of the apparatus in question to an enlarged scale. Referring to the drawings, a cassette feeding apparatus in an automatic machine for loading tape into cassettes according to the present invention has been generally identified by reference numeral 1. The apparatus 1 is mounted to a cassette loading machine, not shown as a whole as known per se and conventional, designed to operate sequentially on a plurality of cassettes 2 to be processed in order to wind a predetermined amount of magnetic tape into each of said cassettes. The magnetic tape winding operations take place at a processing station 3, not shown in detail as also known per se and conventional, exposed on a front wall 3a of the cassette loading machine. Associated with the processing station 3 in known manner is a pair of fitting guide pieces 4 designed to operatively engage the individual cassettes 2 at the opposite sides 2a thereof and selectively movable between a retracted position in which they are close to the front wall 3a for bringing the cassette 2 into engagement with the different members (not shown as known) of the processing station 3 for executing the tape winding operations, and an extended position in which, as shown in Figs. 2 and 3, they are spaced apart from the front wall for causing the release of a loaded cassette and the engagement of a new cassette 2 to be processed fed by the apparatus 1, as better clarified in the following. The cassettes 2 to be processed are stored in a loading magazine 5 disposed overhead relative to the processing station 3. In the embodiment shown the loading magazine 5 essentially comprises two holding plates 6 disposed vertically and jutting out from the front wall 3a. The cassettes 2 engaged between the holding plates 6 are oriented horizontally and disposed consecutively upon each other to form a stack 7 vertically standing between the plates themselves. The apparatus 1 further comprises transferring means 8 that, at each operating cycle, picks up from the stack 7 one cassette 3 situated at the bottom and transfers it to the processing station 3 where it is disposed according to a substantially vertical orientation. In greater detail, according to the apparatus in question feeding of the processing station 3 with the individual cassettes 2 takes place following a method in which, once the cassettes 2 have been arranged to form the stack 7 at an overhead position relative to the processing station 3, the following steps are carried out: disposing at least one cassette 2 situated at a lowermost position in said stack 7 onto a collapsible support 9 arranged in a rest position in which it horizontally supports the cassette itself; maintaining the positioning of said cassette 2 on the collapsible support 9; moving the collapsible support 9 to a dropped position in which the cassette 2 retained thereon is oriented in a substantially vertical plane; releasing the cassette from the collapsible support 9 to let it fall vertically into said processing station 3. To this end, a drive means 10 is associated with the collapsible support 9 rotatably engaged between the holding plates 6 of the magazine 5 according to an horizontal axis extending adjacent to the front wall 3a of the cassette loading machine, which drive means 10 selectively moves the collapsible support between a rest position in which it is substantially oriented in a horizontal plane for supporting at least one cassette 2 disposed at the bottom in the stack 7 and a dropped position in which it is oriented in a substantially vertical plane for orienting said cassette vertically. In the example shown, the drive means 10 essentially comprises a double acting primary cylinder operatively engaged between one of said holding plates 6 and the collapsible support 9 and operable upon command of an electronic control unit, not shown or described as known per se and at all events not of importance to the ends of the invention, which governs the operation of all members of the cassette loading machine. In a preferential solution, the collapsible support 9 essentially comprises a pair of arms 11 extending in cantilevered fashion from a horizontal pivot stem 12 rotatably engaged between the holding plates 6. Each of the arms 11 has a base portion 13 designed to offer a resting seat 13a for the cassette 2 when the collapsible support 9 is in its rest position, and a side portion 14 designed to act on one of the cassette sides 2a for guiding the fall of said cassette when the collapsible support is in the dropped position. Operatively engaged to the collapsible support 9 and more particularly the side portion 14 of one of the arms 11 associated therewith, is at least one retention element 15 movable by first actuating means consisting of a first fluid-operated actuator 16 for example, between a thrust condition in which it acts against one side 2a of the cassette 2 to retain it on the collapsible support, and a release condition in which it is disengaged from the cassette 2 in order to make said cassette fall into the processing station 3 and more particularly into the fitting guide pieces 4 of said station when the collapsible support 9 is in the dropped position. In fact, in the dropped position the collapsible support 9 and more particularly the arms 11 associated therewith are provided to extend substantially in the extension of the fitting guide pieces 4, so that the vertically oriented cassette 2 released from the collapsible support may be securely and exactly fitted in said guide pieces arranged in the extended position. Also provided is the presence of at least one stop element 17 movable between an operating position in which it is disposed along the falling path of the cassette 2 in the processing station 3 in order to stop said cassette when it has reached the predetermined positioning, and a non-operating position in which it is out of said cassette path in order to enable the cassette itself to fall down from the processing station 3 after it has been loaded with magnetic tape. More particularly, in the example shown two stop elements 17 are provided which essentially consist of the rods of corresponding fluid-operated actuators 18 operable upon cmmand of said electronic control unit. Advantageously, when the collapsible support 9 is in the dropped position, each of the stop elements 17 is at a distance from the lower end 11a exhibited by each of the arms 11 of the collapsible support 9, the amount of which substantially corresponds to, or is slightly greater than the cassette size in the vertical direction. In this manner, the location of the loading magazine 5 as near as possible to the processing station 3 is ensured, which is to best advantage because the cassette travel path and consequently also the overall bulkiness of the apparatus is reduced, which will bring about a gain in time when the cassette 2 is transferred to the processing station. Also operatively engaged to the loading magazine 5 and more particularly the holding plate 6 opposite to the plate carrying the primary cylinder 10 is at least one second retention element 19 that, upon command of a third fluid-operated actuator 20 or equivalent actuating elements, can be selectively moved between a work position in which it acts in thrust relation on a cassette 2 disposed immediately on top of the cassette engaged on the collapsible support 9 in order to maintain the positioning of the stack 7 in the magazine 5, and a rest position in which it is disengaged from the cassette to let the cassettes of said stack 7 fall onto the collapsible support. In order to prevent the support 9 from being dropped by the stack weight, due for example to an accidental cutout in the pneumatic and/or electric power supply to the cassette loading machine, which will bring about falling of the cassettes 2, the apparatus in question is advantageously provided with safety means 21 designed to rigidly fasten the collapsible support 9 to the magazine 5 when said support is at the rest position. In more detail, this safety means 21 essentially consists of at least one coupling portion 22 formed in the magazine 5 and for example embodied by a shaped plate fastened to one of the holding plates 6 and exhibiting a recess 22a adapted to operatively receive the first retention element 15 when the latter is returned to the release condition after the collapsible support 9 has been brought to the corresponding rest position. In other words, the engagement of the first retention element 15 in the recess 22a causes the coupling portion 22 to resist the force due to the stack weight that otherwise could lead the collapsible support 9 to the dropped position. In the accompanying drawings, 23 denotes a pusher element that in a manner known per se is horizontally movable below the loading station 3 in order to make the cassettes 2 move sequentially forward along a collection element 24 as said cassettes are released from the processing station itself. Still in known manner, in order to avoid the individual cassettes 2 falling directly on the collection element 24, the presence of a support disc 25 is also provided. Said disc 25 is vertically movable, upon command of an auxiliary actuator not shown in the figures, between a raised position in which it receives and supports the cassette 2 coming out of the fitting guide pieces 4 and a lowered position in which it is disposed substantially flush with a base surface 24a of the collection element 24 in order to deposit the cassette thereon. Also formed in the collection element 24, immediately downstream of the disc 25 with reference to the cassette feeding direction, is a transverse slot 26 through which possible faulty cassettes 2 are discharged from the collection element 24. To this end, associated with the slot 26 is one or more closing elements 27 consisting of blocks connected to corresponding fluid-operated actuators, selectively movable between a closing position in which they close off the cassette exit through the slot 26 in order to enable transferring of said cassettes along the collection element 24, and a opening condition in which they completely clear the slot in order to enable faulty cassettes to be discharged therethrough. The operating cycle of the apparatus in question described above mainly as regards structure, is as follows. As shown in Fig. 1, when tape is being wound into a cassette 2 engaged in the processing station 3, the collapsible support 9 is held in the rest position upon the action of the primary cylinder 10, so that the bottommost cassette 2 in the stack 7 arranged in the loading magazine 5 is suitably engaged to the arms 11 of the collapsible support itself. Under this situation the first retention element 15 is in the release position and, due to its engagement in the recess 22a of the coupling portion 22, no risks exist that the cassettes 2 may fall out of the magazine 5, should the pneumatic and/or electric power supply to the tape loading machine be accidentally cut off. At the end of the tape winding operation within the cassette 2 being processed, the fitting guide pieces 4 are moved away from the front wall 3a in order to cause the disengagement of the cassette from the processing station 3. The cassette 2 loaded with magnetic tape will be brought to rest on the disc 25 previously disposed to the raised position to be then put down onto the base surface 24a of the collection element 24, upon lowering of the disc. Simultaneously with the disengagement of the loaded cassette 2 from the processing station 3, the first retention element 15 is brought to the thrust condition, and the collapsible support 9 is moved to the dropped position in order to orient the cassette 2 engaged thereto vertically. The second retention element 19 previously borught to the work position upon command of the corresponding actuator 20, conveniently retains the cassette stack 7 preventing the cassettes from falling out of the magazine 5. When the collapsible support 9 reaches the dropped position, the first retention element 15 is brought to the release condition to cause the cassette 2 carried by the support to fall vertically into the fitting guide pieces 4, stopping against the stop elements 17 previously disposed in the operating position. Under this situation, the cassette 2 is completely disengaged from the collapsible support 9, which support therefore can be returned to the rest condition, upon disposition of the first retention element 15 to the thrust condition in order to prevent the latter from interferring with the coupling portion 22 when the collapsible support carries out a raising movement. Once the collapsible element 9 has reached the rest position, the first retention element 15 is brought again to the release condition and is fitted into the recess 22a while the second retention element 19 is brought to the rest position to cause lowering of the stack 7 between the holding plates 6 and consequent engagement of a new cassette 2 on the collapsible support 9. Meanwhile, the fitting guide pieces 4 are moved close to the front wall 3a to operatively engage the cassette 2 in the processing station 3, thereby starting a new magnetic tape winding cycle. The present invention attains the intended purposes. The apparatus in question is in fact conceived in such a manner that it enables the positioning of the magazine 5 very close to the processing station 3, which involves an important reduction in bulkiness as compared to the apparatus of the known art as well as a drastic reduction in the time necessary to transfer the individual cassettes from the magazine to the processing station. In addition the invention becomes of much simpler construction as compared to the feeding apparatus of the known art, since the guide plates and movement means connected thereto for causing the gradual orientation of the cassette from an inclined position to a vertical position (as required for insertion in the processing station) are eliminated. Obviously many modifications and variations may be made to the invention as conceived, without departing from the scope of the invention as defined in the appended claims. In particular the apparatus in question described with specific reference to feeding of VHS video cassettes to machines for winding tape thereinto, can be adapted to carry out, in the same manner as described above, feeding of cassettes of different types as well as box-shaped elements, such as tape cassette or compact-disc casings, to machines for executing other processings provided in the production cycle of articles of the type in question.

Claims: A cassette feeding apparatus in all automatic machine for loading tape into said cassettes comprising: a loading magazine (5) located at an overhead position relative to a processing station (3) of said cassette loading machine and engaging a plurality of horizontally oriented cassettes (2) disposed consecutively upon each other to form an upright stack (7); transferring means (8) for picking up from said stack (7) a cassette (2) situated at the bottom and transferring it to said processing station (3), while disposing the cassette according to a substantially vertical orientation, whereby said transferring means (8) comprises: a collapsible support (9) oscillatably engaged under the loading magazine (5); drive means for moving the collapsible support between a rest position in which it is substantially oriented in a horizontal plane for supporting at least one cassette (2) disposed at a lowermost position in said stack (7), and an overturned or dropped position in which it is oriented in an angle to the horizontal plane, characterized in that the collapsible support in the over turned or dropped position is oriented in a substantially vertical plane for orienting said cassette (2) vertically ; at least one retention element (15) is operatively engaged to the collapsible support and movable between a thrust condition in which it acts on said cassette to retain it on the collapsible support, and a release condition in which it is disengaged from said cassette; first actuating means (16) are acting on the first retention element (15) for selectively moving it to the thrust condition when the collapsible support is in its rest position, and to the release condition when the collapsible support is in the dropped position, to let the cassette fall vertically into said processing station. An apparatus according to claim 1, characterized in that it further comprises safety means (21) for rigidly fastening the collapsible support (9) in its rest position to the loading magazine (5). An apparatus according to claim 2, characterized in that said safety means (21) comprises a coupling portion (22) formed in said loading magazine (5) and exhibiting a recess (22a) arranged to house the first retention element (15) when the latter is returned to the release condition after the support (9) has been brought to its rest position. An apparatus according to claim 1, characterized in that it further comprises at least one stop element (17) movable between an operating position in which it is disposed on the falling path of the cassette (2) in the processing station (3) in order to stop the cassette itself to a predetermined positioning, and a non-operating position in which it is outside said path to let the cassette (2) fall from the processing station (3). An apparatus according to claim 4, characterized in that, when the collapsible support (9) is in the dropped position, the stop element is at a distance from a lower end (11a) of the collapsible support itself by an amount substantially corresponding to the cassette size in the vertical direction. An apparatus according to claim 1, characterized in that, in the dropped position, the collapsible support (9) extends substantially in the extension of the fitting guide pieces (4) associated with the processing station (3) and arranged to operatively engage the cassette (2) on opposite sides. An apparatus according to claim 1, characterized in that said collapsible support (9) comprises a pair of arms (11) extending in cantilevered fashion from a horizontal pivot stem (12) rotatably engaged to the loading magazine (5), each of said arms (11) exhibiting a base portion (13) arranged to offer a resting seat (13a) for the cassette (2) when the collapsible support (9) is in the rest position, and a side portion (14) arranged to act along one side (2a) of the cassette (2) to guide the fall of the cassette when the collapsible support (9) is in the dropped position. An apparatus according to claim 1, characterized in that it further comprises: at least one second retention element (19) operatively engaged to the loading magazine (5) and movable between a work position in which it acts on a cassette (2) disposed immediately on top of the cassette (2) engaged on the collapsible support (9) for maintaining the positioning of said stack (7) in the magazine itself, and a rest position in which it is disengaged from said immediately overlying cassette to let the cassettes forming said stack (7) fall onto the collapsible support (9); actuation means (20) associated with the second retention element (19) for selectively bringing it to the work position when the collapsible support (9) moves to the dropped position, and to the rest position when the collapsible support itself has taken the rest position again. A method of feeding tape cassettes in an automatic machine for loading tape into said cassettes, comprising the steps of : arranging a plurality of cassettes (2) in a horizontal orientation one upon the other to form a stack (7) extending vertically at an overhead position relative to a processing station (3) of said cassette loading machine; disposing at least one cassette (2) located at a lowermost position in said stack (7) onto a collapsible support (9) arranged in a rest position in which it horizontally supports the cassette itself while the cassette is still located at the lowermost position in said stack; moving the collapsible support (9) to a dropped position in which the cassette is oriented in an angle to the horizontal orientation, characterized by maintaining the positioning of said cassette (2) on the collapsible support (9) by retaining means (15); said dropped position of the collapsible support is a position in which the cassette retained thereon is oriented in a substantially vertical plane; releasing the cassette (2) from the collapsible support (9) to let it fall vertically into said processing station (3). A method according to claim 9, characterized in that simultaneously with the overturning or dropping step, the step of maintaining the positioning of the cassettes (2) in said stack (7) on top of the cassette retained on the collapsible support (9) is also carried out. A method according to claim 9, characterized in that it further comprises the step of intercepting the fall of the cassette (2) in the processing station (3) for stopping said cassette to a predetermined positioning.

Inventors: PEREGO LUCIANO, PEREGO, LUCIANO
Applicants: TAPEMATIC SPA, TAPEMATIC S.P.A.
Application year: 1994
Main classification: G11B23
IPC codes: G11B23