Electric socket contact for insertion into a socket housing

Abstract: In the case of an electric socket contact for insertion into a socket housing with a sleeve body and a laminated cage, which is attached axially to said sleeve body, for the displaceably pressing reception of a contact pin and attachment means, which are designed at the sleeve body, e.g. crimp extensions for connecting leads, there are for the purpose of making early contact and a reliable central guide of the contact pin the laminated cage (4), which is formed by a cylindrically rolled flat sheet metal blank (6), which exhibits a cylindrical base member (7) with two contact tongues (8), which are punched diametrically to each other and which are bent into the laminated cage in the direction of the free end and then are bent back toward the outside; and a cylindrical annular member (9) reaches at a distance over the free ends (8') near the plug opening (13); and wherein at a distance there are strip elements (14), which are connected rigidly to the annular member (9) and the base member (7) next to the contact tongues (8) and which exhibit depressions (10), hollows or the like, which point in the direction of the center longitudinal axis of the laminated cage, as mechanical guide members for the contact pin (11).

Description: The invention relates to an electric socket contact for insertion into a socket housing with a sleeve body and a laminated cage, which is attached axially to said sleeve body, for the displaceably pressing reception of a contact pin and attachment means, which are designed at the sleeve body, e.g. crimp extensions for connecting leads; (see EP-A-0 476 848). In the case of a socket contact (e.g. DE-A- 35 31 845) it is well-known to insert a laminated cage so as to be fixed axially in order to improve the contact in a sleeve body of the socket contact. The ends of the strip-shaped lamellas of the laminated cage are attached to annular strips and their length is bent in the direction of the center longitudinal axis of the laminated cage. When a contact pin is inserted into the laminated cage, the laminated cage allows only relatively late contacts and is not suited for preventing the contact pin from tilting and wobbling. The object of the invention is to cause for a socket contact of the above class the contacts near the plug opening and to provide a reliable central guide for the contact pin in the laminated cage. This problem is solved according to the invention as claimed in that the laminated cage is formed by a cylindrically rolled flat sheet metal blank, which exhibits a cylindrical base member with two contact tongues, which are punched diametrically opposed to each other, The contact songues having free ends on the plug opening side of the sleeve body which are bent into the laminated cage in the direction of the free ends and then are bent back toward the outside; and a cylindrical annular member (9) reaches at a distance over the free ends (8') near the plug opening (13); and that at a distance there are strip elements, which are connected rigidly to the annular member and the base member next to the contact tongues and which exhibit depressions, hollows or the like, which point in the direction of the center longitudinal axis of the laminated cage, as mechanical guide members for the contact pin. Thus, it is guaranteed that the contact between contact pin and socket contact are caused essentially with the start of the plugging operation; and upon insertion of the contact pin said contact pin is prevented from tilting motions and wobbling motions due to the interaction with the depressions in the laminated cage. The early contacts produced during the insertion operation make the socket contact especially suitable, e.g., for use between a generator and an electronic controlling device for inflatable retaining systems (airbags) in motor vehicles. As well known, contacts must be made in these systems before a jumper is lifted off; or the closing movement of the jumper must occur before the contact pin completes the contact with the contact socket. In addition, the socket contact gives a plug-in and plug-out protection for the contact pins owing to the depressions that extend as guide members directly next to the spring tongues and the prerequisite for a relatively tilt-free seat of the contact pin in the laminated cage. It is provided to design the entire length of the contact tongues with the same width in the longitudinal direction. However, there is also the possibility of designing the contact tongues with a width, which decreases in the direction of the free end in the longitudinal direction. Good contact can be obtained when the contact tongues are designed with a width that decreases in the direction of the free end and are defined in the longitudinal direction by means of side faces extending asymmetrically to each other. For a reliable guide of the contact pin in the laminated cage it is provided that the depressions extend essentially over the entire length of the spring tongues. It is obvious that the depressions can also be designed with sublengths or that the depressions can be designed by means of depression members that are spaced in succession. Furthermore, it is provided to design the laminated cage for axial fixing in position in the sleeve body so that the base member can be braced against a bend, hollow or the like of the sleeve body and that the sleeve body can reach clampingly over the outer edge of the annular element, situated near the plug opening. Thus, the end of the sleeve body can be guided with a short sublength internally over the annular member and forced against said annular member. The sleeve body end formed thus results in additional guide surfaces for the contact pin in the region of the plug opening of the socket contact. The invention is enucleated with reference to the embodiment shown in the drawings. Figure 1 is a side view of a socket contact, part of which is depicted as a sectional view. Figure 2 is a side view of a laminated cage, part of which is depicted as a sectional view. Figure 3 is a top view of a laminated cage. Figure 4 is a schematic drawing of a laminated cage with a contact pin; and Figure 5 depicts an unwinding of a laminated cage. The socket contact exhibits a sleeve body 1, to which are attached crimp extensions 2 and 3 for the purpose of connecting connecting leads. A laminated cage 4 is pushed into the sleeve body 1; the inner end of said laminated cage is braced against a bend 5 of the sleeve body 1 in order to attach it axially in the sleeve body; and a bend 1' of the sleeve body 1 reaches clampingly over the outer end of said laminated cage (Figure 1). The laminated cage 4 can be rolled from a flat blank 6, according to Figure 5. It exhibits a base member 7 and two punched spring tongues 8. Between the spring tongues 8 are strip elements 14, which connect rigidly the base member 7 to an annular member 9 extending over the free ends of the spring tongues 8. The strip elements 14 are provided with depressions 10, which project as mechanical guide elements for a contact pin 11 into the interior 1'' of the laminated cage 4. While in the embodiment of Figure 1 the depressions 10 extend essentially over the entire length of the spring tongues 8, there is the option of designing the depressions 10 with sublengths or by means of segments designed in rows (not illustrated). The spring tongues 8 are bent, as apparent especially in Figure 4, toward each other and in the direction of the free end, whereas the free ends 8' themselves are bent back toward the outside. The free ends 8' form incoming inclines in order to facilitate the introduction of the contact pin 11 into the laminated cage 4. The length of the spring tongues 8 can be designed with identical width. In the embodiment the spring tongues 8 are designed with decreasing width in the direction of the free ends 8' and they are designed asymmetrically. The asymmetric shape of the spring tongues 8' results in especially reliable contacts. The contact areas 12 of the spring tongues 8 extend as far as near the plug opening 13, thus enabling the earliest possible contact between contact pin 11 and laminated cage 4 during the plugging operation. Upon insertion of the contact pin 11 (Figure 4), the contacting commences virtually directly behind the plug opening 13, thus swinging outwardly the spring tongues 8 out of a tight position into a wide position. Simultaneously the contact pin 11 makes active contact with the depressions 10, whereby the contact pin can be plugged reliably in a straight line and without wobbling motions into the socket contact.

Claims: Electric socket contact for insertion into a socket housing with a sleeve body and a laminated cage, which is attached axially to said sleeve body, for the reception of a contact pin (11), the sleeve body being provided with attachment means such as crimp extensions for connecting leads; the laminated cage (4) being formed by a cylindrically rolled flat sheet metal blank (6) which exhibits a cylindrical base member (7) with: two contact tongues (8) punched diametrically opposed to each other, the contact tongues having free ends (8') on the plug opening side of the sleeve body and being bent into the laminated cage in the direction of the free ends and then bent back toward the outside; a cylindrical annular member (9) at a distance from the free ends (8') of the contact tongues near the plug opening (13); strip elements (14) spaced from the contact tongues, connected rigidly to the annular member (9) and the base member (7) next to the contact tongues (8) and provided with depressions (10) in the direction of the longitudinal axis of the laminated cage; wherein both the two contact tongues and the depressions are designed to be in early contact with the contact pin (11) upon insertion of the contact pin and wherein the laminated cage (4) is axially maintained between a bend (5) of the sleeve body (1) and a fold (1') of the free end of the sleeve body reaching clampingly over the outer end of the annular member (9) of said cage. Socket contact according to claim 1, characterized in that the entire length of the contact tongues (8) is designed with the same width in the longitudinal direction. Socket contact according to claim 1, characterized in that the contact tongues (8) are designed with a width that decreases in the direction of the free end (8') in the longitudinal direction. Socket contact according to claim 1, characterized in that the contact tongues (8) are designed with a width that decreases in the direction of the free end (8') and are defined in the longitudinal direction by means of side faces extending asymmetrically to each other. Socket contact according to claim 1, characterized in that the depressions (10) extend essentially over the entire length of the spring tongues (8) so as to project into the laminated cage (4).

Inventors: HOPF GUSTAV, STEINHARDT HELMUT, HOPF, GUSTAV, STEINHARDT, HELMUT
Applicants: FRAMATOME CONNECTORS INT, FRAMATOME CONNECTORS INTERNATIONAL
Application year: 1994
Main classification: H01R13
IPC codes: H01R43, H01R13