Ionizing air gun

Abstract: A self-cleaning, non-fouling ionizing air gun for static neutralization, comprises: a barrel (12, 14) having an open rearward end for drawing ambient air from the outside into the barrel (12, 14) and a forward nozzle end for discharging high velocity ionized air toward a target area, ion emitter electrode means (30) positioned at a medial portion of said barrel (12, 14), and means for producing at least one jet (18) of compressed air positioned in front of said electrode means (30) and arranged to draw ambient air from outside the barrel (12, 14) over said electrode means (30) to effect ionization thereof without allowing contaminants in the compressed air to impinge directly upon said ion emitter electrode means (30).

Description: This invention relates to ionizing air guns or nozzles in which a high velocity stream of air is directed over an ionizing emitter electrode to expel an ionized stream of air toward a target area to effect static neutralization of charged particles and removal thereof from the targeted surface. More particularly, this invention relates to an ionizing air gun which employs a compressed gas for discharging a high velocity stream of ionized air against a surface in order to neutralize and blast charged particles from a selected area. In prior U.S. Patents No. 3, 156, 847 and No. 3, 179, 849, there is shown and described ionizing air guns or nozzles in which an A.C. high voltage generator or power supply is connected directly or capacitively across a pointed needle electrode co-axially disposed within the nozzle of the gun's barrel. A stream of air from a compressed air line is directed through the nozzle parallel with the needle axis and becomes ionized in its passage through the conically radiating high voltage field. Since the air stream reinforces the pattern of the ionizing field, an extended range of ionized air is delivered from the nozzle so as be highly effective both in dislodging particles clinging to a surface by electrostatic attraction and in neutralizing charges on the particles and/or on the surfaces preventing re-attraction. US-A-3643128 discloses an apparatus for projecting ionized air in which a conducting tube has a number of ionizing tips extending radially outwards, and air passages adjacent the tips. An outer tube is coaxially provided, and has air passages corresponding to the ionizing tips. Compressed air flows through the conducting tube, and over the surface of the ionizing tip to ionize the air. The ionized air is projected through the air passages of the outer tube. In the above cited prior art as well as in the patent art set forth below, compressed air or gas from a cylinder or tank is utilized as the source for expelling the high velocity air through the nozzles: Patentee U.S. Patent No. MOULDEN 4,333,123 LARIGALDIE 4,417,293 SAURENMAN 4,498,116 BLITSHTEYN 4,665,462 CUMMING 4,834,297 Ion emitter points by virtue of the high voltage imposed on them and because of their geometric configuration tend to attract dust from the atmosphere. The dust is electro-statically attracted to and collects on the sharp tip of the ion emitter point due to the high electric field required for the ionization process. The dust typically collects as a small sphere on the pointed tip, which as it accumulates interferes with the ionization process. When sufficient dust has accumulated, ionization will cease since the point is no longer effectively sharp to cause breakdown of the air dielectric. Existing devices typically mount the ion emitter point directly in the jet of compressed air. Since compressed air usually contains contaminants, such as water, oil and dirt, the emitter point when directly exposed to such contaminants becomes itself contaminated and dirty. Such contaminants tend to accumulate as a film on these ionizing elements and often lead to conductive paths causing fouling that reduces high voltage or produce arcing, degradation and burn-out. According to this invention, a self-cleaning, non-fouling ionizing air gun for static neutralization, comprises: a barrel having an open rearward end for drawing ambient air from the outside into the barrel and a forward nozzle end for discharging high velocity ionized air toward a target area; and, ion emitter electrode means positioned at a medial portion of said barrel, and characterised in that a means for producing at least one jet of compressed air positioned in front of said electrode means and arranged to draw ambient air from outside the barrel over said electrode means to effect ionization thereof without allowing contaminants in the compressed air to impinge directly upon said ion emitter electrode means. With the ionizing gun in accordance with this invention, the ion emitter point is not exposed to potentially contaminated compressed air streams. The compressed air draws in ambient air from the rear and over the electrode at a velocity high enough to keep said electrode clean. Preferably the ionizing air gun includes a plurality of circumferentially spaced compressed air jets which are directed in a conical pattern in front of the electrode to draw high velocity ambient air over said emitter electrode from the rear of the gun. A particular embodiment in accordance with this invention will now be described, with reference to the accompanying drawings, in which:- Figure 1 is a side sectional view of an ionizing air gun embodying this invention; Figure 2 is a sectional view taken along lines 2-2 of Fig. 1; and Figure 3 is a sectional view taken along lines 3-3 of Fig. 1. Referring now in greater detail to the drawings in which similar reference characters refer to similar parts, there is shown an ionizing air gun for static neutralization and blow-off of charged particles electro-statically adhered to a surface, comprising a barrel, generally designated as A, an ion emitting electrode B mounted in a medial portion of the barrel A, and a grip assembly C for hand holding the gun and directing a stream of high velocity air toward a desired location. The barrel A is moulded of a suitable insulating plastic material, such as a polycarbonate resin, and includes an open forward open end or nozzle 12 for expelling air at high velocity. The rearward portion of the gun is also open at 14 to permit drawing in of ambient air from the outside when compressed air is admitted into a peripheral chamber 16 and expelled as high velocity jets through a plurality of circumferentially spaced ports 18. The jet ports 18 are so oriented to define a pattern directed toward the apex of a cone pointed toward the open nozzle end 12. When the jets 18 discharge compressed air, ambient air is drawn through the rear open end 14 of the barrel A and then washes over the ion emitter B for discharge through the open nozzle end 12 at high velocity along with the conical jet stream produced by the ports 18. The chamber 16 is formed by an annular recess defined about a tubular insert 20 when forced into the interior of the barrel A by an insulated plastic nipple 22, such as nylon, threaded into the rearward portion thereof. Suitable 0-rings seals 24 and 26 seated in complementary grooves act as resilient closures for the high pressure chamber 16 to prevent compressed air leakage. The emitter electrode B includes a pointed pin electrode 30 which is mounted on a post 32 up-standing from the insulated nipple 22. The pin electrode 30 is of a suitable conductive material, such as stainless steel, connected to the high voltage side of a high voltage power supply by way of a cable 34 and resistor 36, the latter being encapsulated by a potting compound in recess 38. The reference electrode 40 constitutes a ring shaped member co-axially surrounding the point of the needle electrode 30 and is connected to the opposite side of the power supply or high voltage transformer G by way of high voltage resistor 42 and cable 44. Recess 46 is filled with potting compound similar to recess 38 to encapsulate the resistor 42. Thus, a high voltage field is created in the gap between point of the pin electrode 30 and the periphery of the ring electrode 40 to generate ions in a generally radiating pattern toward the exit nozzle end 12 of the barrel A. The high voltage power supply G comprises any suitable A.C. power source, as for example a generator shown in Patent No. 3,156,847, delivering an A.C. high voltage of approximately 5,000 to 15,000 volts across the lead wires 34 and 44. If a balanced ion emission is desired, a floating reference electrode of the type shown in our prior U.S. Patent No. 5,153,811 may be utilized. The grip C contains a longitudinally extending bore 48 which is adapted to be coupled to a high pressure cylinder or tank (not shown) by way of a threaded union 50. A trigger D having a presser button 52 enables a valve 54 to connect the bore 48 with an internal passageway 56 leading to the chamber 16 thereby squirting the jets of compressed air through ports 18 in a conical pattern in front of the emitter tip 30. An eyelet 58 at the top of the barrel A allows the ionizing air gun to be conveniently hung. As is apparent from the foregoing description, actuating the button 52 of trigger assembly D in hand grip C allows compressed air from the cylinder or tank which is coupled to passageway 48 by way of union 50 to be admitted to the chamber 16. The discharge of this compressed air through the ports 18 causes a conical pattern of air to be expelled in front of the pin electrode 30, the ionization therefrom reinforcing the air discharge. At the same time, air will be drawn from the atmosphere and wash over the pin electrode to effect cleansing thereof so that ionized air will be expelled through the nozzle 12 at the target area. The injection of compressed air through the ports 18 along the interior of the interior cylindrical wall of the barrel A tends to produce a high velocity air flow along the wall that isolates the ions from the wall and propels them from the gun. While a plurality of circumferentially spaced ports 18 may be employed, an appropriately designed single port may direct a stream of air within the barrel A for placement of an air jet astride the electrode 30.

Claims: A self-cleaning, non-fouling ionizing air gun for static neutralization, comprising: a barrel (12, 14) having an open rearward end for drawing ambient air from the outside into the barrel (12, 14) and a forward nozzle end for discharging high velocity ionized air toward a target area, and ion emitter electrode means (30) positioned at a medial portion of said barrel (12, 14), and characterised in that a means for producing at least one jet (18) of compressed air is positioned in front of said electrode means (30) and arranged to draw ambient air from outside the barrel (12, 14) over said electrode means (30) to effect ionization thereof without allowing contaminants in the compressed air to impinge directly upon said ion emitter electrode means (30). An ionizing air gun according to claim 1, in which the barrel (12, 14) is annular. An ionizing air gun according to claim 1 or 2, in which the ion emitter electrode means (30) comprises a pointed ion emitter electrode, having a pointed tip directed towards the front end of the barrel (12, 14). An ionizing air gun according to any one of the preceding claims, in which the ion emitting electrode means (30) includes a means for connecting an ion emitting electrode to an AC high voltage power source. An ionizing air gun according to claims 3 and 4, wherein said ion emitter electrode means further comprises a conductive ring (22) spaced thereabout and insulated from it, and the means for connecting an AC high voltage power supply connects the power across the electrode with said tip and said ring whereby, in use, air is ionized in the large electric field gradient adjacent said tip and emitted from said tip toward said ring in a direction generally toward said nozzle end. An ionizing air gun according to claim 5, wherein the electrode (32) with the pointed tip is axially disposed within said barrel (12, 14). An ionizing air gun according to any one of the preceding claims, wherein said means for providing at least one jet of compressed air comprises a chamber (16) around the periphery of said barrel (12, 14) and a plurality of spaced ports (18) communicating with said chamber and said barrel and aligned in a direction generally toward the nozzle end. An ionizing air gun according to claim 7, wherein said ports are circumferentially spaced and aligned in a conical pattern the apex of which is at the nozzle end.

Inventors: RODRIGO RICHARD D, RODRIGO, RICHARD D.
Applicants: ILLINOIS TOOL WORKS, ILLINOIS TOOL WORKS INC.
Application year: 1994
Main classification: H05F3
IPC codes: H05F3