Pulsed arc welding apparatus having a consumable electrode wire

Abstract: A pulsed arc welding apparatus includes a consumable electrode wire (51) which is fed toward a workpiece at a wire feeding rate, a power supply (53) for supplying a welding current to the wire to produce a droplet at the end of the wire by the heat of arc, a pulse form setting part (54) for setting a pulse form of the welding current supplied by the power supply, based on a peak current and a pulse duration, an optimum pulse determining part (55) for determining a peak current and a pulse duration for each of pulses of the welding current based on an average current and for supplying the peak current and the pulse duration to the pulse form setting part (54) so that each respective peak current and each respective pulse duration of the welding current supplied to the wire have a minimum value needed to transfer a droplet from the wire to the workpiece for each pulse at a rate synchronous with the wire feeding rate, and an average current setting part (56) for setting the average current based on the wire feeding rate and for supplying the average current to the optimum pulse determining part (55).

Description: BACKGROUND OF THE INVENTION (1) Field of the Invention The present invention generally relates to a pulsed arc welding apparatus according to the preamble of the enclosed patent claim 1. (2) Description of the Related Art It is known that when a pulsed arc welding is performed to weld a workpiece by using a consumable welding wire an electromagnetic arc force due to the arc current is applied to the workpiece. If the workpiece has portions with various thicknesses to be welded, it is likely that a thin portion of the workpiece may completely melt by the heat of arc at the end of the wire through the pulsed arc welding and become undesirably perforated at the weld portion. In order to eliminate this problem, it is necessary to reduce the electromagnetic arc force. In the case of a conventional pulsed arc welding apparatus, the peak current or the duty ratio of a peak pulse time within a total duty-cycle time for a thin portion of the workpiece is reduced to a smaller value than a value of the peak current or the duty ratio of a peak pulse time within a total duty-cycle time for a thick portion of the workpiece. However, in the conventional pulsed arc welding apparatus, the peak current must be preset prior to the start of the welding operation. It is known that the arc discharged between the wire and the workpiece will become unstable as the peak current is changed to a smaller value. The arc length between the wire and the workpiece will not be stabilized if the discharged arc becomes unstable. If the arc length is not stable, it is likely that undesired spatter and weld-bead problems may be produced by the conventional pulsed arc welding apparatus. For these reasons, in the conventional pulsed arc welding apparatus, the peak current is preset to a relatively great value, and the duty ratio of a peak pulse within a total duty-cycle time is predetermined so as to control the arc force appropriate for a weld portion. However, when the welding of a workpiece having portions with various thicknesses is performed, it is likely that undesired spatters and weld bead problems appear. If the duty cycle is reduced to a smaller value at the time of the welding of a thin portion of the workpiece, the average current needed to discharge the arc between the wire and the workpiece cannot be maintained at a desired current. For example the JP-A-58-141859 teaches a prior art pulse arc welding method of that kind. The purpose of the method of this document is to ensure the stability of arc from low current to high current and to improve the efficiency of welding work. It is taught by the welding method of this document that the peak current of the pulse arc welding is changed to be greater as the average welding current becomes low. It is also taught that the peak current of the pulse arc welding is changed to be small when the average welding current is high, so as to prevent the diameter of the droplet from the electrode wire from being excessively great as required for the welding. It is difficult, with the conventional pulsed arc welding apparatus, however, to transfer a droplet from the welding wire to the workpiece for one pulse at an appropriate rate. As a result, an adequate thickness for a weld joint may not be obtained and the mechanical strength of the resulting weld joint may be deteriorated. SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a pulsed arc welding method which can efficiently prevent the inclusion of blowholes in a weld joint during the welding and can increase the strength of the weld joint when a steel sheet including a blowhole-inducing component material is welded. This object of the present invention is achieved by a pulsed arc welding apparatus according to the patent claim 1. Therefore, the inventive apparatus comprises: a consumable electrode wire which is fed toward a workpiece at a wire feeding rate; power supply means for supplying a welding current to said wire to produce a droplet at the end of the wire by the heat of arc; average current setting means for setting the average current based on the wire feeding rate, and pulse form setting means for setting a pulse form of the welding current supplied by said power supply means, based on a peak current and a pulse duration, optimum pulse determining means for determining a peak current and a pulse duration for each of pulses of the welding current based on an average current, and for supplying the peak current and the pulse duration to said pulse form setting means, so that each respective peak current and each respective pulse duration relating to the welding current has a minimum value needed to transfer a droplet from the wire to the workpiece for each pulse at a rate synchronous with the wire feeding rate; wherein said average current setting means supplies the average current to said optimum pulse determining means. According to the present invention, it is possible to supply to the consumable electrode wire a pulsed arc welding current arranged in the optimum pulse form for performing an appropriate welding of each of the workpiece weld portions with various thicknesses. The arc between the wire and the workpiece is suitably controlled by such welding current supplied to the wire. The pulsed arc welding apparatus according to the present invention can provide a good bead appearance and an adequate weld strength when the weld portions of the workpiece have various thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description when read in conjunction with the accompanying drawings in which: FIG.1 is a block diagram showing a first embodiment of a pulsed arc welding apparatus according to the present invention; FIG.2 is a diagram showing a pulsed arc welding machine to which the present invention is applied; FIGS.3A and 3B are diagrams showing the operation of the pulsed arc welding machine for explaining the necessity of setting of a minimum base duration when the average current is reduced; FIGS.4A and 4B are diagrams showing the operation of the pulsed arc welding machine for explaining the necessity of setting of a critical peak current when the average current is reduced; FIG.5 is a flow diagram for explaining the operation of a pulse determining part of the pulsed arc welding machine in FIG.2; FIG.6 is a chart showing the pulse form of the welding current set by a pulse form setting part of the pulsed arc welding machine in FIG.2; FIG.7 is a chart showing the relationship between the peak current, the pulse duration and the critical peak current; FIG.8 is a chart for explaining the determination of a peak current value and a pulse duration value based on an average current; DESCRIPTION OF THE PREFERRED EMBODIMENT A description will now be given, with reference to FIGS.1 through 4B, of a first embodiment of the pulsed arc welding apparatus according to the present invention. FIG.1 shows the first embodiment of the pulsed arc welding apparatus according to the present invention. In FIG.1, a power supply 53 supplies a welding current to a welding wire 51 (a consumable electrode wire) so as to produce a droplet at the end of the welding wire 51 by the heat of arc and transfer the droplet to a workpiece 52 at a rate synchronous with a wire feeding rate. A pulse form setting part 54 sets a pulse form of the welding current supplied from the power supply 53, based on a peak current Ip of the welding current and a pulse duration Tp thereof. An optimum pulse determining part 55 determines the peak current Ip and the pulse duration Tp based on a desired average current Iav supplied from an average current setting part 56, so that the respective pulses of the welding current have a minimum, necessary value to transfer one droplet from the welding wire 51 to the workpiece 52 for each of the pulses of the welding current at a rate synchronous with the wire feeding rate. The average current setting part 56 sets the desired average current Iav so that it sustains the wire feeding rate of the welding wire 51 appropriate for obtaining an adequate weld strength and a good bead appearance. FIG.2 shows a pulsed arc welding machine to which the present invention is applied. In FIG.2, a rectifier 21, a smoothing circuit 22 and an inverter 23 are provided on the primary current side of a high frequency transformer 24. These parts and the high frequency transformer 24 serve as the power supply that supplies power to a welding wire 33 which is a consumable electrode wire. The output of the rectifier 21 is connected to the input of the smoothing circuit 22, and the output of the smoothing circuit 22 is connected to the input of the inverter 23. The inverter 23 serves to arrange a welding current having a desired pulse form based on a signal supplied from a pulse form control part 41 (which will be described later), and the inverter 23 supplies the arranged welding current to the input of the transformer 24. The output of the transformer 24 on the secondary current side has a positive terminal and a negative terminal, and the output of the transformer 24 is connected to the input of a rectifier 25 shown in FIG.2. A positive terminal at the output of the rectifier 25 is connected to a contact tip 30 via a rectifier 25. The positive terminal at the output of the rectifier 25 is connected to a contact tip 30 via a power cable 28, and the power cable 28 has a reactor 26 connected in series. The negative terminal at the output of the rectifier 25 is connected to a workpiece 31 via a power cable 29, and the power cable 29 has a shunt 27 connected in series. A welding wire 33 which is a consumable electrode wire used by the welding machine is fed from a wire reel 32, and the welding wire 33 is inserted in the contact tip 30. The leading edge of the welding wire 33 is placed near the workpiece 31 through the center axis of the contact tip 30. The welding wire 33 within the contact tip 30 is electrically conductive with the power cable 28, and the power is supplied from the power supply to the welding wire 33 so as to discharge the arc between the workpiece 31 and the welding wire 33. The welding wire 33 is fed to the workpiece 31 at a wire feeding rate by means of a pair of feeding rollers 34, and the feeding rollers 34 are rotated by a motor (not shown). A motor control unit 35 is provided for controlling the rotation of the motor to feed the welding wire 33 at the wire feeding rate. The output of the motor control unit 35 is connected to the motor, and the rotating speed of the motor is controlled according to a control signal supplied from the motor control unit 35. Thus, the wire feeding rate of the welding wire 33 is determined by the signal supplied from the motor control unit 31. In the pulsed arc welding machine in FIG.2, a three-phase alternating current is supplied to the rectifier 21, and the alternating current is converted into direct current at the output of the smoothing circuit 22. The direct current input to the inverter 23 becomes the base current on which the pulsed arc welding current output from the transformer 24 is superimposed. The pulse form of the current (or the peak current and the pulse duration) at the input of the transformer 24 is arranged in accordance with a signal supplied from the pulse form control part 41. The primary current input to the transformer 24 is subjected to the voltage transformation, and it is converted into a secondary current. The secondary current at the output of the transformer 24 is subjected to the rectification by the rectifier 25. At the output of the rectifier 25, the pulsed arc current appears in which the base current supplied from the smoothing circuit 22 and the optimum pulse current supplied from the pulse form control part 41 are superimposed. The stream of the welding current in which the above pulses repeat at controlled intervals is continuously supplied to the welding wire 33. The arc is discharged between the welding wire 33 and the workpiece 31 to produce a droplet by the heat of the arc for each respective pulse. According to the present invention, the pulse form of the welding current is controlled to transfer the droplet from the welding wire 33 to the workpiece 31 at a rate synchronous with the wire feeding rate determined by the motor control part 35. In the pulsed arc welding machine shown in FIG.2, a voltage detector 36 is connected to both the power cables 28 and 29 in parallel so as to detect a voltage difference between the power cables 28 and 29. This voltage difference indicates the arc voltage between the welding wire 33 and the workpiece 31. Generally, the length of the arc from the leading edge of the welding wire 33 to the workpiece 31 is varied depending on the arc voltage. Therefore, in order to maintain the length of the arc at a constant length, it is necessary to maintain the voltage applied to the welding wire (or the voltage difference between the power cables 28 and 29) at a constant level. The voltage detector 36 supplies a signal indicating the detected voltage difference to one input of a voltage comparator 37. An average voltage setting part 38 is connected to the other input of the voltage comparator 37. The average voltage setting part 38 supplies a given reference voltage to the other end of the voltage comparator 37. The voltage comparator 37 compares the voltage difference from the voltage detector 36 with the reference voltage from the average voltage setting part 38, and it supplies a signal indicating the result of the comparison to a base duration setting part 39. The base duration setting part 39 sets the base duration Tb of the welding current based on the signal supplied from the voltage comparator 37. Thus, the base duration Tb of the welding current is set by the base duration setting part 39 so as to maintain the measured voltage difference between the power cables 28 and 29 (or the welding current between the welding wire 33 and the workpiece 31) at a level according to the reference voltage from the average voltage setting part 38. In the pulsed arc welding machine in FIG.2, a current detector 40 is connected to the shunt 27 provided on the power cable 29. This current detector 40 detects the current across the shunt 27, and the detected current is the arc welding current used to discharge the arc between the welding wire 33 and the workpiece 31. The current detector 40 supplies a signal indicating the measured arc current to the pulse form control part 41. In the pulsed arc welding machine in FIG.2, the base duration setting part 39 supplies a value of the base duration Tb to the pulse form control part 41. A pulse determining part 45 (which will be described later) determines values of the peak current Ip and the pulse duration Tp based on the average current Iav. A setting part 42 supplies the values of the peak current Ip and the pulse duration Tp, determined by the pulse determining part 45, to the pulse form control part 41. A base current setting part 43 sets a value of the base current Ibo and supplies it to the pulse form control part 41. The pulse form control part 41 in FIG.2 determines a pulse form of the welding current based on the base duration value (Tb), the peak current value (Ip), the pulse duration value (Tp) and the base current value (Ibo). The pulse form control part 41 compares the welding current having the determined pulse form with the measured welding current supplied from the current detector 36, and the pulse form control part 41 supplies a signal indicating the result of the comparison to the inverter 23. The welding current supplied by the inverter 23 to the transformer 24 is controlled by the pulse form control part 41 so as to make the welding current to suit a measured welding current change. The pulse form of the welding current is set by: the base duration Tb from the base duration setting part 39; the peak current Ip and pulse duration Tp from the setting part 42; and the base current Ibo from the base current setting part 43. For example, when the arc length between the welding wire end and the workpiece is relatively small, the voltage difference between the power cables is detected by the voltage detector 36 as being lower than the reference voltage from the average voltage setting part 38. In response to this, the base duration setting part 39 sets the base duration Tb to be a smaller value. The welding current is controlled by the pulse form control part 41 so as to increase the average of the welding current so that the welding wire 33 is more rapidly consumed. Thus, the arc length between the welding wire end and the workpiece is increased so that it will become a greater arc length. On the other hand, when the arc length is relatively great, the voltage difference is detected as being higher than the reference voltage. In response to this, the base duration setting part 39 sets the base duration Tb to be a greater value. The welding current is controlled so as to reduce the average of the welding current. Thus, the distance between the welding wire end and the workpiece, or the arc length therebetween, is reduced so that it will become smaller. The base current Ibo supplied to the pulse form control part 41 is set by the base current setting part 43 as the minimum current necessary to sustain the discharging of the arc between the welding wire and the workpiece. The base current Ibo is preset to a fixed value, and it is determined depending on the material of the electrode wire and on the material of the shield gas. The pulse determining part 45 of the pulsed arc welding machine in FIG.2 corresponds to the optimum pulse determining part 55 of the pulsed arc welding apparatus in FIG.1. The pulse determining part 45 determines the peak current Ip and the pulse duration Tp based on the average current Iav in a manner such that the arc welding is performed with a determined peak current and pulse duration for transferring one droplet from the welding wire to the workpiece for each of the pulses of the welding current at a rate synchronous with the wire feeding rate. The average current Iav is set so that it can sustain the wire feeding rate of the welding wire 33 appropriate for obtaining an adequate weld strength and a good bead appearance. According to the present invention, the arc welding is performed with a welding current having the determined peak current and pulse duration, and it is possible to transfer one droplet from the welding wire to the workpiece at an appropriate rate for each of the pulses of the welding current. It is possible for the pulsed arc welding apparatus to obtain a good bead appearance and an adequate weld strength. Generally, it is desirable that the peak current Ip and the pulse duration Tp determined by the pulse determining part 45 are always values appropriate for transferring one droplet from the welding wire to the workpiece at a rate synchronous with the wire feeding rate for each of the pulses of the welding current. This is shown in FIG.3A. For this reason, when the average current Iav is a relatively great value, the pulse determining part 45 reduces the peak current Ip to the minimum necessary value for sustaining the average current Iav. The peak current Ip can be reduced to the minimum necessary value while the pulse duration Tp is changed to be as great as the maximum value and the base duration Tb is changed to be as small as the minimum value. However, if the base duration Tb is changed to an excessively small value so as to reduce the peak current Ip, it is impossible to transfer one droplet from the welding wire to the workpiece at an appropriate rate, as shown in FIG.3B. In order to eliminate the above mentioned problem, a minimum base duration setting part 46 is provided in the pulsed arc welding machine in FIG.2 for setting the minimum value Tbo of the base duration to be supplied to the pulse determining part 45. Thus, the base duration Tb relating to the pulse form of the welding current determined by the pulse determining part 45 is always set to be equal to or greater than the minimum base duration Tbo supplied from the minimum base duration setting part 46, so that a droplet is stably transferred from the wire to the workpiece at an appropriate rate. When the average current Iav is a relatively small value, the pulse determining part 45 increases the base duration Tb and reduces the number of the pulses of the welding current per unit time, to ensure that one droplet is transferred from the welding wire to the workpiece at an appropriate rate, as shown in FIG.4A. The base duration Tb is set to be equal to or greater than the minimum base duration Tbo. The pulse determining part 45 determines the peak current Ip in accordance with the minimum base duration Tbo. Generally, the peak current Ip can be set to a smaller value when the pulse duration Tp is increased to be as great as possible. However, if the pulse duration Tp is increased to be excessively large, it is impossible to transfer one droplet from the welding wire to the workpiece at an appropriate rate, as shown in FIG.4B. In order to eliminate the above mentioned problem, a critical peak current setting part 47 is provided in the pulsed arc welding machine in FIG.2 for setting the critical value of the peak current Ip to be supplied to the pulse determining part 45. Thus, the peak current Ip relating to the pulse form of the welding current determined by the pulse determining part 45 is always set to be equal to or greater than the critical peak current value Ipcr from the critical peak current setting part 47 when the average current Iav is relatively small. The pulse determining part 45 determines the pulse duration Tp in accordance with the thus determined peak current Ip so as to transfer one droplet from the welding wire to the workpiece at an appropriate rate. Thus, the pulsed arc welding machine in FIG.2 can transfer one droplet from the welding wire to the workpiece at an appropriate rate when the average current Iav is relatively small. Next, a description will be given with reference to FIGS.5 through 8 of the operation of the pulse determining part 45 shown in FIG.2. The peak current Ip and the pulse duration Tp supplied from the pulse determining part 45 are used to set the optimum pulse form of the arc welding current to be supplied to the welding wire 33. FIG.5 shows the operation of the pulse determining part 45 to determine the peak current Ip and the pulse duration Tp of the welding current. The pulse determining part 45 determines the base duration Tb, the peak current Ip and the pulse duration Tp, based on the average current Iav, the minimum base duration Tbo and the critical peak current Ipcr. The pulse determining part 45 outputs the base duration Tb to the base duration setting part 39, and the pulse determining part 45 outputs the peak current Ip and the pulse duration Tp to the setting part 42. At the start of the operation of the pulse determining part 45 in FIG.5, step 101 is performed. Step 101 reads the average current Iav from the wire feeding rate setting part 44, reads the minimum base duration Tbo from the minimum base duration setting part 46, and reads the critical peak current Ipcr from the critical peak current setting part 47. After step 101 is performed, step 102 determines the peak current Ip based on the average current Iav read from the wire feeding rate setting part 44, and determines the pulse duration Tp in accordance with the peak current Ip so as to ensure that one droplet is transferred from the welding wire to the workpiece at an appropriate rate. An example of the pulse form of the welding current determined by the pulse determining part 45 is shown in FIG.6. The pulse form of the welding current can be appropriately determined by the pulse determining part 45 if the peak current Ip and the pulse duration Tp are determined. Generally, the average current Iav can be represented by the following equation: Iav = k·f (Ip·Tp + Ibo·Tbo) where k denotes a given coefficient, f denotes a pulse frequency, Ibo denotes the minimum base current needed to continue the arc welding, and Tbo denotes the minimum base duration determined depending on the material of the welding wire and on the diameter of the welding wire. The minimum base current Ibo used in this embodiment is equal to 50 A. In this embodiment, a steel electrode wire with the outside diameter of 1.2 mm is used as the welding wire 33, and the minimum base duration Tbo is preset to approximately 0.5 seconds. It is known that, in order to smoothly transfer one droplet from the welding wire to the workpiece for each of the pulses of the welding current, the following relationship between the peak current Ip and the pulse duration Tp must be satisfied. (Ip) a ·Tp = constant where "a" is a peak current exponent. The value of the peak current exponent "a" can be determined through experiment, and the value is usually in a range between 1.5 and 2.0. FIG.7 shows the relationship between the pulse duration Tp and the peak current Ip pursuant to the relationship (2). The critical peak current Ipcr is indicated in the chart in FIG.7. The pulse frequency is the rate at which a pulse form action repeats. Based on this definition, the pulse frequency f in the equation (1) is represented as follows. f = 1/(Tp + Tbo) At step 102 shown in FIG.5, the pulse determining part 45 determines the peak current Ip and the pulse duration Tp based on the average current Iav pursuant to the above equations (1) and (2). Additionally, the pulse determining part 45 determines the pulse frequency f pursuant to the above equation (3). After step 102 is performed, step 103 is performed. Step 103 detects whether the peak current Ip determined at step 102 is greater than the critical peak current Ipcr at step 101. If the result at step 103 is negative (Ip < Ipcr), the function to transfer one droplet from the welding wire to the workpiece for one pulse of the welding current at an appropriate rate cannot be attained because the peak current Ip is not greater than the critical peak current Ipcr. At this time, steps 104 and 105 are performed. Step 104 sets the peak current Ip to be equal to the critical peak current Ipcr. Step 105 determines the pulse duration Tp corresponding to the peak current Ip (= Ipcr) at step 104, and determines the base duration Tbo based on the pulse duration Tp pursuant to the above equation (3). After steps 104 and 105 are performed, step 106 is performed. Step 106 outputs the peak current Ip and the pulse duration Tp to the setting part 42, and outputs the base duration Tbo to the base duration setting part 39. Then, the operation of the pulse determining part 45 in FIG.5 is temporarily performed. When the average current Iav is so small that the peak current determined at step 102 is smaller than the critical peak current, the peak current Ip is adjusted to be equal to the critical peak current Ipcr. The base duration Tbo is also adjusted pursuant to the thus determined peak current Ip such that the above relationship (1) will be satisfied with the peak current Ip, the pulse duration Tp and the base duration Tbo. On the other hand, if the result at step 103 is affirmative (Ip ≥ Ipcr), step 106 is performed and steps 104 and 105 are not performed. In the present example, the function to transfer one droplet from the welding wire to the workpiece for one pulse of the welding current at an appropriate rate can be attained by using the pulse form of the welding current determined with the peak current Ip and the pulse duration Tp at step 102. FIG.8 shows the manner by which the peak current Ip and the pulse duration Tp are determined based on the average current Iav. In FIG.8, the relationship between the peak current Ip and the pulse duration Tp (according to the equation (2)) is indicated by the right hand graph, and the relationship between the peak current Ip and the average current Iav (according to the equation (1)) is indicated by the left hand graph. In FIG.8, when an average current value Iav1 is read from the wire feeding rate setting part 44, the pulse determining part 45 determines a peak current value Ip1 based on the average current value Iav1 in accordance with the left hand graph, as described above at the step 102. Based on this peak current value Ip1, the pulse determining part 45 determines a pulse duration value Tp1 in accordance with the right hand graph in FIG.8. Thus, the function to transfer one droplet from the welding wire to the workpiece for one pulse at an appropriate rate can be attained with the pulse form of the welding current determined with the peak current value Ip1 and the pulse duration value Tp1. In FIG.8, when an average current value which is smaller than a critical average current (corresponding to the critical peak current Ipcr) is read from the wire feeding rate setting part 44, the pulse determining part 45 determines the peak current Ip such that it is equal to the critical peak current Ipcr described at the above step 104. The pulse determining part 45 at this time determines a pulse duration value and a base duration value so as to make the average current equal to or greater than the critical peak current Ipcr.

Claims: An apparatus for welding a workpiece with an electrode wire by supplying a pulsed arc welding current to the welding wire, said apparatus comprising: a consumable electrode wire (51) which is fed toward a workpiece (52) at a wire feeding rate; power supply means (53) for supplying a welding current to said wire to produce a droplet at the end of the wire by the heat of arc; average current setting means (56) for setting the average current based on the wire feeding rate, and pulse form setting means (54) for setting a pulse form of the welding current supplied by said power supply means, based on a peak current and a pulse duration, characterized in that said apparatus comprises: optimum pulse determining means (55) for determining a peak current and a pulse duration for each of pulses of the welding current based on an average current, and for supplying the peak current and the pulse duration to said pulse form setting means (54), so that each respective peak current and each respective pulse duration relating to the welding current has a minimum value needed to transfer a droplet from the wire to the workpiece for each pulse at a rate synchronous with the wire feeding rate; wherein said average current setting means (56) supplies the average current to said optimum pulse determining means (55). An apparatus according to claim 1, characterized in that said optimum pulse determining means (55) comprises means (46) for setting a minimum base duration value relating to a base duration of the welding current supplied by said power supply means (53), so that said base duration is equal to or greater than the minimum base duration value. An apparatus according to claim 1, characterized in that said optimum pulse determining means (55) comprises means (47) for setting a critical peak current value relating to the peak current determined by said optimum pulse determining means (55), so that said peak current is equal to or greater than the critical peak current value. An apparatus according to claim 1, characterized in that said apparatus comprises base duration setting means (39) for adjusting a base duration relating to the welding current supplied by said power supply means (53) in response to a voltage difference between the wire and the workpiece, so that the pulse form of the welding current is determined by said pulse form setting means (54) in accordance with the base duration adjusted by said base duration setting means (39). An apparatus according to claim 4, characterized in that said base duration setting means (39) adjusts said base duration by comparing a measured voltage difference with a reference voltage, so that the voltage difference between the wire and the workpiece is maintained at a desired voltage. An apparatus according to claim 1, characterized in that said average current setting means (56) supplies a signal indicating the wire feeding rate to a motor control unit (35) so that the wire is fed toward the workpiece by a motor at the wire feeding rate.

Inventors: MATSUI HITOSHI, SHIONOYA SOTOSHI, MATSUI, HITOSHI, SHIONOYA, SOTOSHI, MATSUI, HITOSHI, C/O TOYOTA JIDOSHA K.K., SHIONOYA, SOTOSHI, C/O TOYOTA JIDOSHA K.K.
Applicants: TOYOTA MOTOR CO LTD, TOYOTA JIDOSHA KABUSHIKI KAISHA
Application year: 1994
Main classification: B23K9
IPC codes: B23K9