Method and apparatus for background control in an electrostatographic printing machine

Abstract: A method and apparatus for determining the presence of image information in the lead edge of an input document by comparing the average difference between a plurality of instantaneous optical density measurements of a reference strip and the average optical density for the reference strip to the average difference between a plurality of instantaneous optical density measurements of a lead edge of an original input document and the average optical density for the lead edge of the original input document. Analysis of optical density measurements during scanning of the lead edge of an original input document is accomplished so that image information on the lead edge of an original input document is not misinterpreted as indicative of a dark background original input document. The method and apparatus provides novel control of bias voltages applied to subsystems in an electrostatographic printing apparatus in response to the presence or absence of image information in the lead edge of an input document so that both background development and the loss of image density for images on the lead edge of a document is minimized by setting the exposure lamp voltage, and/or the developer bias, charging potential, as well as other variable parameters to predetermined settings in response to the detection of image information in the original input document.

Description: The present invention relates generally to electrostatographic printing machines, and more particularly, concerns a method and apparatus for providing exposure control for preventing inappropriate background development suppression in electrostatographic printing applications. The electrostatographic printing process is well known and is useful for light lens copying from an original input document, as well as for printing applications from electronically generated or stored originals. Original input documents that are being reproduced often vary considerably in terms of background image or color, resulting in different phototopic densities. For example, white documents may have absolute densities that range from 0.04 to 0.20 depending on factors such as quality and age. Other documents having colored or non-white backgrounds may have phototopic densities as high as 0.50. In the absence of compensating techniques, copiers or printers designed to reproduce large areas respond to an absolute level of input density and tend to produce unacceptable background imaging when copying non-white background documents. Various compensating techniques, known as background suppression or background stabilization, have been successfully implemented to reduce this undesirable result. For example, it is known to provide manual background stabilization in the form of a range of copy contrast settings on the control panel of a copier, whereby the high density background from a non-white original is suppressed by selecting a reduced contrast mode which typically increases exposure, increases developer bias, or performs a combination of the two. This technique has the disadvantage of being a hit-or-miss technique, causing considerable delays in the copying operation until the desirable compensation settings are found for the particular document. Various approaches and solutions to the problems of background development are known in the prior art and have been disclosed. In particular, a thorough summary of diverse automatic background stabilization and suppression techniques is presented in US-A-4,831,410. Additionally, it is noted that the model 5017 copier/printer manufactured by Fuji Xerox incorporates an "Automatic Exposure Control" feature for controlling exposure lamp voltage to prevent background development in the body of a copy sheet. US-A-4,372,674 discloses a copying machine having detectors for the background color and density of the original for facilitating creation of an improved quality reproduction of an original to be copied. The apparatus of that patent includes a first sensor for producing a signal in accordance with the density of the background of the original, a second sensor for producing a signal in accordance with the color of its background, and an electronic circuit for generating a bias voltage for application to a developing apparatus based on the sensed density and color of the background of the original. In accordance with the present invention, an electrostatographic printing apparatus for producing a copy of an original input document having image information and background thereon is disclosed, comprising: an imaging member; an imaging system for transmitting a light image of the original input document onto the imaging member to produce a latent image of the original input document thereon; sensing means for sensing optical density of the light image being transmitted by said imaging system characterized by means, coupled to said sensing means, for detecting image information in an area of the transmitted light image wherein said image information is employed to adjust the conditions for the printing process. Preferably, the detecting means includes: means for retrieving a plurality of instantaneous optical density measurements of the reference strip; means for calculating an average optical density for the reference strip from the plurality of instantaneous optical density measurements thereof; means for calculating an average difference between the plurality of instantaneous optical density measurements of the reference strip and the average optical density for the reference strip; means for retrieving a plurality of instantaneous optical density measurements of the lead edge of the original input document; means for calculating an average optical density for the lead edge of the original input document from the plurality of instantaneous optical density measurements thereof; means for calculating an average difference between the plurality of instantaneous optical density measurements of the lead edge of the original input document and the average optical density for the lead edge of the original input document; means for comparing the average difference between the plurality of instantaneous optical density measurements of the reference strip and the average optical density for the reference strip to the average difference between the plurality of instantaneous optical density measurements of the lead edge of the original input document and the average optical density for the lead edge of the original input document; and means, responsive to said comparing means, for providing a determination of whether image information is present in the lead edge of the original input document. The printing apparatus preferably further includes means, operative inresponse to a determination that image information is present in the lead edge of the original input document, for applying a predetermined bias voltage to said imaging system. The printing apparatus preferably further includes means, operative in response to a determination that image information is not present in the lead edge of the original input document, for applying a selectively variable bias voltage to said imaging system relative to the average optical density for the lead edge of the original input document. The printing apparatus preferably further includes: means for developing the latent image; means, operative in response to a determination that image information is present in the lead edge of the original input document, for applying a predetermined bias voltage to said developing means; and means, operative in response to a determination that image information is not present in the lead edge of the original input document, for applying a selectively variable bias voltage to said developing means relative to the average optical density for the lead edge of the original input document. The printing apparatus preferably further includes: means for applying a charge to said imaging member; means, operative in response to a determination that image information is present in the lead edge of the original input document, for applying a predetermined bias voltage to said charge applying means; and means, operative in response to a determination that image information is not present in the lead edge of the original input document, for applying a selectively variable bias voltage to said charge applying means relative to the average optical density for the lead edge of the original input document. In accordance with another aspect of the present invention, a method of detecting a presence of image information in a lead edge of an original input document having image information and background thereon is provided, comprising the steps of: incrementally scanning a reference strip to provide an instantaneous optical density measurement thereof; retrieving a plurality of instantaneous optical density measurements of the reference strip; calculating an average optical density for the reference strip from the plurality of instantaneous optical density measurements thereof; calculating an average difference between the plurality of instantaneous optical density measurements of the reference strip and the average optical density for the reference strip; incrementally scanning a lead edge of the original input document to provide an instantaneous optical density measurement thereof; retrieving a plurality of instantaneous optical density measurements of the lead edge of the original input document; calculating an average optical density for the lead edge of the original input document from the plurality of instantaneous optical density measurements thereof; calculating an average difference between the plurality of instantaneous optical density measurements of the lead edge of the original input document and the average optical density for the lead edge of the original input document; comparing the average difference between the plurality of instantaneous optical density measurements of the reference strip and the average optical density for the reference strip to the average difference between the plurality of instantaneous optical density measurements of the lead edge of the original input document and the average optical density for the lead edge of the original input document; and providing, in response to the comparing step, a determination of whether image information is present in the lead edge of the original input document. The present invention is directed toward an improved automatic exposure control method, wherein an optical input sensor and control circuitry are provided for differentiating between color background and information in the lead edge of an input copy sheet. Information in the lead edge region is detected as a variation in the signal from the optical input sensor, such that the presence of a significant variation relative to a standard deviation characteristic provides an indication that information is printed on the lead edge. An indication that printed information exists is used to alter biasing voltages applied to various xerographic subsystems. In this manner, normal background compensation techniques may be overridden or enhanced by adjusting the exposure level or other adjustable components in response to the existence of variations detected in an optical input sensor signal. These and other aspects of the present invention will become apparent from the following description in conjunction with the accompanying drawings in which: FIG. 1 is a flowchart depicting a sequence of operating steps for automatic background control as provided by the present invention; FIG. 2 is a graphic representation of an average voltage signal and the average variation in a voltage signal from an optical sensor with respect to time during the processing of the lead edge of a copy sheet having no image information therein; and FIG. 3 is a schematic elevational view of an electrophotographic copier incorporating the features of the present invention. Referring initially to FIG. 3, a schematic depiction of the various components of an exemplary electrophotographic reproducing apparatus incorporating the automatic exposure control system of the present invention is provided. Although the apparatus of the present invention is particularly well adapted for use in an automatic electrophotographic reproducing machine, it will become apparent from the following discussion that the present automatic exposure control system is equally well suited for use in a wide variety of electrostatographic processing machines and is not necessarily limited in its application to the particular embodiment or embodiments shown or described herein. As such reproducing apparatuses are well known, a detailed description thereof has been omitted from the present disclosure. For further information, reference is made to US Application SN 08/169,099, a copy of which was filed with the present application. In accordance with the present invention, the level of illumination within the optical path between the original document 32 and the belt 10 can be measured in order to control the voltage applied to various subsystems, such as, for example, the exposure lamp 42 for increasing or decreasing the intensity thereof in response to the level of illumination sensed in the optical path. In the illustrated embodiment of FIG. 3, an optical sensor 49 is connected to a controller 31 and disposed near lens 47 in the optical path of the image projected from original document 32. By way of example an adjustable illumination power supply 51 is controlled by optical sensor 49 via controller 31 for supplying selectively variable power to lamp 42. In a preferred embodiment the optical sensor 49 includes a solid state photosensor array comprising a multi-element charge-coupled device (CCD) array of sufficient width to monitor the entire image projected through the imaging station B. The details of the illumination system as well as the specific features thereof and the interaction between the optical sensor 49, the controller 31, and the various subsystems including the exposure lamp 42, will be discussed in greater detail herein with reference to FIGS. 1-2. As described hereinabove, an optical sensor 49 is positioned in the optical path for monitoring incremental segments of a document 32 as it is scanned by the illumination scan assembly 40. The sensor 49 is therefore capable of monitoring the entire length of the platen 34 and any documents supported thereon to provide a signal, indicated by reference numeral 80, to the controller 31, in response to a suitable timing signal therefrom. The optical sensor 49 produces an indication of optical density at any preselected or designated location along the platen 34 such that the optical density along a document being scanned, as well as the white reference strip (FIG. 1), can be provided. An exemplary optical sensor system, and control circuitry therefore, is disclosed in US-A-4,912,508. In typical operation, the optical sensor 49 provides a signal in response to the optical density of light reflected from the white reference strip 35. In addition, the optical sensor 49 detects the lead edge of the document 32 on the platen 34, producing a signal 80 which is provided to the controller 31. In response to a comparison of these signals, the controller 31 generates an illuminator bias signal, represented by arrow 84, which is transmitted to power supply 51 of lamp 42 to adjust the lamp voltage until the reflected light from the document reaches some predetermined target value. Thus, as the original document 32 is scanned, the optical sensor 49 determines the optical density or amount of background and/or the color of the original document 32 and transmits this information via signal 80 to controller 31. In response, the controller 31 provides an output signal 84 to power supply 51 for adjusting the illumination level of lamp 42 to eliminate background development that will appear on the copy sheet. In addition, the controller 31 may provide output signals to control the biasing voltages applied to the corona generating device 22 and the developer roll 58, as desired to produce an optimum output copy. In one known system, as described in previously referenced US-A-4,912,508 initial adjustment of the lamp voltage occurs in a lead edge area, say the first 320 milliseconds of document processing (corresponding to approximately 7mm of the input document). Thereafter, control of the lamp voltage is switched from control by the optical sensor 49 to a constant voltage control. The practice of automatic exposure control as described hereinabove, does not take into account the possibility that image information may be present in the lead edge region of the original input document. The presence of image information on this lead edge may result in an improper indication of the optical density of the original input document from sensor 49 such that the biasing voltage applied to illumination lamp 42, as well as to the corona generating device 22 and to the developer roll 58, may be improperly adjusted via controller 31. Thus, the presence of image information on the leading edge of an original input document 32 can cause the control system to erroneously alter voltage bias settings to eliminate background development as in the case of colored papers. That is, if image information exists in the printed area being monitored by the optical sensor 49, an automatic exposure control system as described hereinabove may respond by inappropriately increasing the lamp voltage. This can result in overexposed copies depending on the optical density of the image information in the area monitored by the optical sensor 49. The present invention monitors the optical density measurements to provide a determination of variability, or "noise", in the optical density measurements from the optical sensor 49. The presence of variability in this signal represents the presence of image information such that the auto-exposure control system should be bypassed, thereby setting the biasing voltages applied to the appropriate subsystems to the default parameters for a white input document or, alternatively, for providing some additional adjustment to the biasing voltages applied to the various subsystems. Figure 1 is a flowchart of an exemplary control algorithm or routine for monitoring variations in the signal from optical sensor 49 in order to detect the presence of image information in an optical density signal. As shown in the flowchart of FIG. 1, in order to initiate the process described herein, an operator must select the automatic exposure mode, typically accomplished via a switch (not shown) located on a control panel associated with the electrostatographic machine. It will be recognized, however, that the automatic exposure mode may be incorporated as a preset or default mode for the machine such that switch activation is not necessarily required for initiating the automatic exposure control process. If the automatic exposure mode is not enabled, the bias voltages for the various subsystems are set to either a default or a manual setting. In an initial portion of the routine, a reference value is established by scanning the white reference strip 35 prior to the actual scanning of the lead edge of the input document 32. This routine is initiated by incrementing a counter and simultaneously retrieving and storing multiple instantaneous optical density measurements (OD ref ), retrieved from optical sensor 49, in response to a timing signal. These measurements are summed and averaged to provide an average optical density for the white reference strip (OD ref avg ). Thereafter, the difference between a present instantaneous optical density measurement and the average optical density for the white reference strip (OD ref - OD ref avg ) and an average of this difference (Δ ref avg ) is computed and maintained. In addition, an average difference between all of the instantaneous optical density measurements for the white reference strip and the average optical density (Δ ref avg ). The sequence of computations described above is carried out for each incremental retrieval of an optical density measurement for the white reference strip and a counter is concurrently incremented until a predetermined area has been scanned. This area can be defined by a predetermined number of instantaneous optical density measurements. As shown in FIG. 1, an updated instantaneous optical density measurement and the concommitent calculations described above are made in 5 millisecond intervals until the counter is incremented to 150, equivalent to 750 milliseconds, or approximately 1 / 2 to 3 / 4 inch (12.7 to 19mm) of the reference strip. In addition, an average difference between all of the instantaneous optical density measurements for the white reference strip and the average optical density (Δ ref avg ) is computed. Figure 2 illustrates graphically the results of these computations, wherein the average difference (Δ ref avg ) will be utilized as a reference value for indicating whether or not image information exists in the lead edge of the input document. It will be recognized that the optical density variation resulting from scanning reference strip 35 may be generated by many factors, such as, variances within electrical components making up the optical sensor, electrical noise, dust on the reference strip, among others. Once the reference scan and associated value computations, as described above, have been completed, the input document lead edge is scanned to determine whether image information exists in the lead edge of the input document as well as whether background color is present in the input document. This routine is similar to that carried out for the reference strip, and is initiated by incrementing a counter and simultaneously retrieving and storing multiple instantaneous optical density measurements for the lead edge of the input document (OD doc ). A running average of these instantaneous optical density measurements is also computed and maintained to provide an average optical density for the lead edge of the input document (OD doc avg ). Thereafter, the difference between a present instantaneous optical density measurement and the average optical density for the lead edge of the input document (OD doc - OD doc avg ) and an average of this difference (Δ doc avg ) is computed and maintained. The sequence of computations described above is carried out for each incremental retrieval of an optical density measurement and a counter is concurrently incremented until a predetermined area on the lead edge of the input document has been scanned. In a preferred embodiment, an updated instantaneous optical density measurement and the concommitent calculations described above are made in 5 millisecond intervals until the counter is incremented to 150, equivalent to 750 milliseconds, or approximately 1 / 2 to 3 / 4 inch (12.7 to 19mm) of the lead edge of the input document. Subsequent to this initial 750 millisecond interval representing scanning of the lead edge of the input document 32, the parameters calculated for the optical density measurements from the reference strip are compared to those from the lead edge of the input document to provide a determination of whether image information is, or is not, present in the lead edge of the input document. More specifically, in the critical decision step, the average difference between instantaneous optical density measurements and average optical density for the case of both the reference strip (Δ ref avg ) and the lead edge (Δ doc avg ) are compared. If the average difference between instantaneous optical density measurements and average optical density for the input document lead edge (Δ doc avg ) is less than or equal to the average difference between instantaneous optical density measurements and average optical density for the reference strip (Δ ref avg ), a determination that no image information is present in the lead edge of the document is detected. In this case, the bias voltage setting for the illumination lamp 42 (of for other subsystems such as the bias applied to the developer roll 58 or charge corotron 22) is adjusted to prevent background development in the output copy sheet, as disclosed, for example, in previously referenced US-A-4,912,508. Conversely, if the average difference between instantaneous optical density measurements and average optical density for the input document lead edge (Δ doc avg ) is greater than the average difference between instantaneous optical density measurement and average optical density for the reference strip (Δ ref avg ), an indication that image information is present in the lead edge of the document is assumed. In this case, the bias voltage setting for the illumination lamp 42, as well as other Subsystems, as previously discussed, is set to a default setting so as to bypass or suppress any compensation or adjustment for background development which might occur. The analysis described hereinabove may be described with reference to FIG. 2, wherein, if the average difference comparison described above results in a value for Δ doc avg which is greater than the magnitude of Δ doc ref , such that a graphic plot of Δ doc avg falls outside the envelope shown in FIG. 2 for Δ doc ref an indication of image information in the lead edge is interpreted. It will be understood by those of skill in the art that the indication of the presence of image information in the lead edge may lead to further analysis of the optical density measurements which may determine the background color notwithstanding the presence of image information so as to provide alternate bias settings rather than merely applying default voltage settings. In recapitulation, it should now be clear from the foregoing discussion that the method and apparatus of the present invention provides a novel automatic control system adapted to determine the presence of image information in an optical signal during the processing of the lead edge of an input document. The present invention provides analysis of optical density measurements during scanning of the lead edge of an original input document so that image information on the lead edge of an original input document is not misinterpreted as indicative of a dark background original input document. This improvement is provided by monitoring the optical sensor signal during the lead edge processing of the original input document so that both background development and the loss of image density for images on the lead edge of a document is minimized by setting the exposure lamp voltage, as well as other variable parameters, to predetermined settings in response to the detection of image information in the original input document.

Claims: An electrostatographic printing apparatus for producing a copy of an original input document having image information and background thereon, comprising: an imaging member (12); an imaging system (48) for transmitting a light image of the original input document onto the imaging member to produce a latent image of the original input document thereon; sensing means (49) for sensing optical density of the light image being transmitted by said imaging system characterized by means (31), coupled to said sensing means, for detecting image information in an area of the transmitted light image wherein said image information is employed to adjust the conditions for the printing process. The electrostatographic printing apparatus of claim 1, wherein said imaging system includes an illumination lamp (42). The electrostatographic printing apparatus of claim 2, further including means, responsive to said detecting means, for varying the electrical bias (51) applied to said illumination lamp. The electrostatographic printing apparatus of claim 1, 2 or 3, further including: means (58) for developing the latent image; and means, responsive to said detecting means, for varying electrical bias applied to said developing means. The electrostatographic printing apparatus of any of claims 1 to 4, further including: means (22) for applying a charge to said imaging member; and means, responsive to said detecting means, for varying the electrical bias applied to said charge applying means. The electrostatographic printing apparatus of any of the preceding claims, wherein said imaging system (48) includes a reference strip (35) for providing a reference optical density to said sensing means. The electrostatographic printing apparatus of claim 6, wherein said original input document defines a lead edge and said means for detecting further comprises: first retrieving means for retrieving a plurality of instantaneous optical density measurements of said reference strip; first calculating means for calculating an average optical density for said reference strip from said plurality of instantaneous optical density measurements thereof; second calculating means for calculating an average difference between said plurality of instantaneous optical density measurements of said reference strip and said average optical density for said reference strip; second retrieving means for retrieving a plurality of instantaneous optical density measurements of said lead edge of said original input document; third calculating means for calculating an average optical density for said lead edge of said original input document from said plurality of instantaneous optical density measurements thereof; fourth calculating means for calculating an average difference between said plurality of instantaneous optical density measurements of said lead edge of said original input document and said average optical density for said lead edge of said original input document; comparing means for comparing said average difference between said plurality of instantaneous optical density measurements of said reference strip and said average optical density for said reference strip to said average difference between said plurality of instantaneous optical density measurements of said lead edge of said original input document and said average optical density for said lead edge of said original input document; response means, responsive to said comparing means, for providing a determination of whether image information is present in said lead edge of said original input document; and said electrostatographic printing apparatus further comprising bias voltage means, operative in response to a determination that image information is present in said lead edge of said original input document, for applying a predetermined bias voltage to said imaging system. The electrostatographic printing apparatus of claim 6, wherein said imaging system further includes: means for incrementally scanning said reference strip to provide an instantaneous optical density measurement thereof; and means for incrementally scanning a lead edge of the original input document to provide an instantaneous optical density measurement thereof. A method of detecting a presence of image information in an original input document having image information and background thereon, comprising the steps of: incrementally scanning a reference strip to provide an instantaneous optical density measurement thereof; retrieving a plurality of instantaneous optical density measurements of the reference strip; calculating an average optical density for the reference strip from the plurality of instantaneous optical density measurements thereof; calculating an average difference between the plurality of instantaneous optical density measurements of the reference strip and the average optical density for the reference strip; incrementally scanning a lead edge of the original input document to provide an instantaneous optical density measurement thereof; retrieving a plurality of instantaneous optical density measurements of the lead edge of the original input document; calculating an average optical density for the lead edge of the original input document from the plurality of instantaneous optical density measurements thereof; calculating an average difference between the plurality of instantaneous optical density measurements of the lead edge of the original input document and the average optical density for the lead edge of the original input document; comparing the average difference between the plurality of instantaneous optical density measurements of the reference strip and the average optical density for the reference strip to the average difference between the plurality of instantaneous optical density measurements of the lead edge of the original input document and the average optical density for the lead edge of the original input document; and providing, in response to said comparing step, a determination of whether image information is present in the lead edge of the original input document. The method of claim 9, further including the step of providing a predetermined voltage output in response to a determination that image information is present in the lead edge of the original input document. The method of claim 9 or 10, further including the step of providing a selectively variable voltage output relative to the average optical density for the lead edge of the original input document in response to a determination that image information is not present in the lead edge of the original input document.

Inventors: MAGDE JOHN M JR, SZLUCHA THOMAS F, MAGDE, JOHN M., JR., SZLUCHA, THOMAS F.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1994
Main classification: G03G15
IPC codes: G03G15