Steam condenser

Abstract: A steam condenser has temperature regulation of an exposed surface with which outside air can come into contact. A heating control means is provided and includes a coiled electrically heated blanket (50) or articulated electrically heated panels movably positioned over the exposed surface to provide a freeze-proof environment and ensure efficient operation of the steam condenser.

Description: The invention relates to steam condensers. Patent Specification US-A-4,450,899 discloses a method and apparatus for regulating outdoor steam condensers whereby heating control means in the form of roll-shutters are employed outside of and at a distance from the steam condenser communicating with a steam pipeline. Through the implementation motors and the roll-shutters, a recirculation channel is created for heated air leading to condensation conduits and serves to avoid problems in connection with freezing at low outer environment temperatures. Another approach is the use of screening elements such as flaps or louvres which serve both to protect the steam condenser from the outside elements of the environment and as an apparatus for channelling heated air from the steam condenser over portions of the condenser that are subject to freezing. During cold weather operation of an air cooled vapour or steam condenser, the danger of water freezing in drain lines remains a significant problem and contributes to inefficient operation in heat exchanger sections. Although both the roll-shutter systems and the systems that employ flaps or louvres alleviate some of the freezing that occurs in the steam condensers, they are not total freeze-proof systems and offer only marginal protection from freezing at best. Due to the reliance on air recirculation to heat the heat exchanger bundles of the condenser, there is significant inefficiency in the time involved in increasing the condenser operating temperature to a desired level. Also, a temperature uniformity problem persists in that the operators have no control over which sections of the steam condenser will be heated first due to the unpredictability involved in their dependence on the recirculation of air. According to the invention there is provided a steam condenser having an exposed surface with an upper portion and a lower portion to allow outside air to come into contact with the condenser; heating control means connected to the condenser to regulate the temperature of the condenser; mounting means connected to the condenser to position the heating control means over the exposed surface of the condenser in one of a covered, uncovered, and partially covered position; and motor means connected to the condenser to move the heating control means between the covered, uncovered, and partially covered positions; characterised in that the heating control means comprise a plurality of electrically heated blankets or a plurality of articulated electrically heated panels; and that electrical means are connected to the motor means and the heating control means to carry electrical current to the heating control means. Thus heating control means can provide heat electrically to the condenser through the use of electrically heated blankets or electrically heated panels. The heating control means can be motor activated and rolled up and down along the outside of the steam condenser. In utilizing articulated electrically heated blankets or panels, a highly efficient means can be provided to ensure total freeze proof protection of the steam condenser. A steam condenser operator has full control of temperature regulation at his fingertips, and by simply and easily increasing the amount of electrical current into the articulated electrically heated blanket or panel, full freeze-proof protection can be ensured instead of having to rely on the unpredictability of flowing air currents. The operating temperature of the steam condenser can be regulated uniformly by heating the blankets and panels electrically. This prevents any variation in temperature between the numerous heat exchanger bundles. Such variations in temperature can lead to condensate freezing in some of the heat exchanger bundles. In addition, electrically heated blankets and panels can reduce the amount of time it takes to heat the heat exchanger bundles due to the inherent quickness involved in an electric heating system. The invention is diagrammatically illustrated by way of example in the accompanying drawings in which:- Figure 1 is a schematic perspective view of a steam condenser according to the invention with electrically heated blankets fully extended and covering heat exchanger bundles of the condenser; Figure 2 is a front elevation of part of the condenser of Figure 1 with the electrically heated blanket partially extended and covering a portion of the heat exchanger bundles; Figure 3 is a view similar to Figure 2 with the electrically heated blanket fully extended and covering the heat exchanger bundles; Figure 4 is a front elevation of the condenser of Figure 1 with the electrically heated blankets spooled, thus exposing the heat exchanger bundles to the outside environment; Figure 5 is a side elevation corresponding to Figure 1 with the blanket fully extended and covering the heat exchanger bundles; Figure 6 is a top plan view corresponding to Figure 1; Figure 7 is a side elevation view of an alternate embodiment of a steam condenser according to the invention utilizing electrically heated panels fully extended and covering heat exchanger bundles; Figure 8 is a side elevation corresponding to Figure 7 with the electrically heated panels fully retracted thereby exposing the heat exchanger bundles; Figure 9 is a partial front elevation corresponding to Figure 7 with the electrically heated panels fully extended and covering the heat exchanger bundles; and Figure 10 is a partial front elevation corresponding to Figure 7 with the electrically heated panels fully retracted thereby exposing the heat exchanger bundles. In Figures 1 to 10, the same reference numerals are utilized to designate functionally similar parts. Referring to Figures 1 to 6, a vapour or steam condenser has a horizontally positioned cylinder forming an inlet header 16, positioned above the ground and heat exchanger bundles 26 with an appropriate support structure forming a large "A" frame. Electrical heating apparatus 2 is provided for upper surface portions of the heat exchanger bundles 26 of the condenser and includes blanket casings 10 in which electrically heated blankets 50 can be stored. The blanket casings 10 are attached to, and positioned parallel to the top of the inlet header 16. Guide rails 30 are positioned over the heat exchanger bundles 26 and are connected to the inlet header 16 and to the blanket casing 10. Each guide rail 30 runs lengthwise and parallel to the outer edge of the first and last heat exchanger bundle 26 and is supported by a frame base 40. Each guide rail 30 is grooved throughout in order to allow guides 36 which anchor and secure the electrically heated blanket 50 to slide uniformly in guide rail grooves 32, shown at Figure 5, as it is moved between a covered and an uncovered position. An edge 20 of each blanket 50 runs parallel to the frame base 40 and is weighted with a weighty material such as lead in order to keep the electrically heated blanket 50 from separating from the guide rail 30. Figure 5 shows that the blanket casing 10 houses the electrically heated blanket 50 which is driven by a propelling shaft 60 powered by a motor 46. The shaft 60 is connected to the motor 46 and extends through the centre of the blanket casing 10 parallel to the blanket casing 10. The propelling shaft 60 is encompassed 360° by a spindle 56 and causes the spindle 56 to rotate when driven by the motor 46. The spindle 56 serves as an axle on which the electrically heated blanket 50 is spooled and unspooled in order to regulate the exposure and temperature of the heat exchanger bundles. The electrically heated blanket 50 is attached to the spindle 56 by a spindle connection 58. A blanket casing aperture 28, which is an opening extending the entire length of the blanket casing 10, allows the electrically heated blanket 50 to move from a coiled stored position in the blanket casing 10 along the grooves 32 in the guide rail 30 to an extended position. The electrically heated blanket 50 comprises an insulating material capable of holding heat generated from electricity from an electrical source 54 and carried through the motor 46 by means of an electric cable 52. The electric cable 52 is located within the propelling shaft 60 and leads into various portions of the electrically heated blanket 50. As shown in Figures 2 and 3, the electrically heated blanket 50 is designed to be unspooled or extended onto an exposed surface of the condenser and, when not in use, spooled into the casing 10. Figure 4 shows the spooled or retracted position with all heat exchanger bundles 26 exposed to the environment. Figure 6 depicts the steam condenser with the electrical heating apparatus 2 viewed from the top and including the inlet header 16, two of the blanket casings 10, two of the electrically heated blankets 50, the electric cables 52 and the propelling shafts 60. Figure 7 shows an alternate embodiment utilizing electrically heated panels 62 instead of the electrically heated blanket 50. The electrically heated panels 62 are provided in a plurality of sections and adjacent sections are joined together by panel joints 66. At each panel joint 66 and panel edge 70 of the electrically heated panels 62 are the guides 36 which ride along the grooves 32 set into the guide rail 30. The guide rail 30 extends from the frame base 40 upwardly while running parallel to the heat exchanger bundles 26 and extending above the inlet header 16. The movement of the electrically heated panels 62 is controlled through the employment of guide wires 34 which are connected to guide wire spools 38 located at the most upward position of the guide rail 30. Each guide wire spool 38 encompasses the propelling shaft 60 so that, as the propelling shaft 60 is rotated by the motor 46, each guide wire spool 38 will rotate synchronously with the propelling shaft 60. The rotation of the guide wire spools 38 through the propelling shaft 60 enables the guide wires 34 to spool or unspool from the guide wire spools 38 and thus regulate the movement of the electrically heated panels 62. Each guide wire 34 is held taut between its connection to the guide wire spool 38 and the guide 36. The electrically heated panels 62 can be heated through the use of an electrical charge that is carried from the electrical source 54 through the motor 46 and propelling shaft 60 by the electrical cable 52 that extends to the heating panel edge 70 through the guide rail 30. Figures 7 and 9 show the electrically heated panels 62 in the position covering the heat exchanger bundles 26, and Figures 8 and 10 show the electrically heated panels 62 in a stored position thereby exposing the heat exchanger bundles 26.

Claims: A steam condenser (16,26) having an exposed surface with an upper portion and a lower portion to allow outside air to come into contact with the condenser; heating control means (50,62) connected to the condenser to regulate the temperature of the condenser (16,26); mounting means (30) connected to the condenser (16,26) to position the heating control means (50,62) over the exposed surface of the condenser in one of a covered, uncovered, and partially covered position; and motor means (46,60) connected to the condenser to move the heating control means (50,62) between the covered, uncovered, and partially covered positions; characterised in that the heating control means comprise a plurality of electrically heated blankets (50) or a plurality of articulated electrically heated panels (62); and that electrical means (52,54) are connected to the motor means (46,60) and the heating control means (50,62) to carry electrical current to the heating control means (50,62). A steam condenser arrangement according to claim 1, including spindle means (56) connected to the motor means (46,60) to extend and retract the heating control means (50,62). A steam condenser arrangement according to claim 1, including casing means (10) connected to the condenser (16,26) at the upper portion of the exposed surface to house the heating control means (50,62). A steam condenser arrangement according to claim 1, wherein the mounting means includes a set of grooves (32) and the heating control means (50,62) is channelled through the grooves and over the exposed surface. A steam condenser arrangement according to claim 4, wherein the mounting means includes guiding means (36) connected to front ends of the heating control means (50,62) to guide the heating control means along the set of grooves (32).

Inventors: VICTORY SIDNEY P JR, VICTORY, SIDNEY P. JR.
Applicants: HUDSON PRODUCTS CORP, HUDSON PRODUCTS CORPORATION
Application year: 1993
Main classification: F28B11
IPC codes: F28B11, F28B1