Device for applying an adhesive coating to an endless belt, and printing device provided with such a device

Abstract: A device for applying a coating of an adhesive substance to an endless belt (2, 12) forming part of a screen printing machine is described. The device comprises a trough (3, 13) and pumping means (6, 16) for filling the trough (3, 13) with a stock (4, 14) of an adhesive substance to such a level that the meniscus thereof comes into contact with the endless belt (2, 12). The excess adhesive substance is removed from the belt using doctor means (5, 15). The device can also comprise pressure setting means such as a pressure bellows (51), for setting the pressure at which the doctor means (45) rest against the surface of the endless belt (42).

Description: The present invention relates to a device according to the preamble of claim 1. Such a device is known from CH-A-628532 and can be used for the application of an adhesive substance to an endless belt present in, for example, a screen printing device. The endless belt in such a screen printing device is used for guiding, for example, a textile web, while rotary screen printing stencils roll along the surface of the textile material lying on the belt, forming dye patterns in the process. In order to ensure that the textile material remains in the same position relative to the rotary silk screen stencils during the printing, which is particularly important if several colours have to be printed in succession in register, it is usual to fix the textile web relative to the moving endless belt by means of a temporary adhesive substance. The adhesive substance to be used, for example polyvinyl alcohol, is generally applied in the form of an aqueous solution to the underside of the belt not in contact with the stencils and the textiles to be printed. The textile web material to be stuck to the belt is brought into contact with the surface of the moving belt under light pressure and adheres in that way; at the end of the horizontal path leading below the screen printing stencils, the textile material is pulled away from the adhesive layer again. As the belt turns further, the adhesive layer, which has served its purpose, is generally removed from the belt by washing, after which a new, fresh adhesive layer is applied. In the device according to CH-A-628532 the trough is on both sides provided with roller squeegees, one of which serving for setting the desired application of coating substance to the belt to be coated after said belt has come into contact with the coating substance. Through the presence of said roller squeegees such a known device has the disadvantage that it is heavy as a whole and is therefore difficult to handle. Furthermore, the device according to CH-A-628532 requires the presence of rollers in order to hold the belt to be coated in a downward position. Therefore, a large space is also necessary for setting up the device. The object of the present invention is to provide a device of the type indicated, which can be made very light and which also takes up as little space as possible. For this purpose, the invention provides a device of the type indicated, which is characterised in that there is a single doctor means which comprises a doctor blade on one side of the trough. It has been found that the device according to the invention is very light and easy to handle and ensures a very uniform layer of adhesive substance on the downward facing surface of a moving endless belt. The pumping means ensure a level of adhesive substance in the trough whereby the surface of a stock thus placed in the trough comes into contact with the underside of the endless belt and the desired application of adhesive substance to the surface of the endless belt is subsequently set by the doctor blade. In view of the invention reference is made to NL-A-7414939 which teaches a coating device comprising a closed chamber, one of the enclosing surfaces of the closed chamber being formed by a roller over which a web or paper material passes. Adjacent to the circumferential periphery of the roller a box is positioned which forms the closed chamber into which the coating liquid is charged. The closed chamber is arranged to operate under vacuum conditions. As the arrangement of the device according to NL-A-7414939 requires such a closed chamber it is not suitable to apply a coating to the downward facing surface of an endless belt. NL-A-8702413 discloses a device for applying a coating of an adhesive substance to an endless belt as well as a printing device which is provided with such a device. The device for applying the coating according to NL-A-8702413 uses transfer roller(s) rotating in the trough with adhesive substance to transfer said substance to the surface of the endless belt. Through the presence of said transfer roller(s) for adhesive substance the device is heavy as a whole and is therefore difficult to handle, while a large space is also necessary for setting up the device. In particular in the case of adhesive compounds which have a so-called convex meniscus, the pumping means can ensure such a quantity of adhesive substance that intermittent operation of pumping means will suffice, so that a new quantity of adhesive substance has to be fed in only if the level of the adhesive substance falls below a certain point. Otherwise, it is also possible to select continuous operation of the pumping means which is such that the quantity supplied by the pumping means is essentially the same as the quantity of adhesive substance applied to the belt, and therefore disappearing from the trough. This then takes into account the fact that a part of the quantity applied to the belt is removed by the doctor means and flows back into the trough. In a variant of the device, the pumping means are capable of continuous operation, and the trough comprises an overflow, so that the excess adhesive substance not taken up by the endless belt can run away through the overflow. Said overflow is opposite to the doctor blade and extends in the lengthwise direction In order to obtain the lowest possible capacity of the trough, the overflow is advantageously made in the form of a partition, the surface of which is parallel to the surface of the doctor blade present in the device. A collection compartment expediently connects to the overflow, for receiving the adhesive substance flowing over the overflow. The pumping means are preferably accommodated between a stock tank for the adhesive substance and the supply opening of the trough; if an overflow with a collection compartment is present in the device, it can be ensured that at least a part of the adhesive substance flowing into the collection compartment is returned to the stock tank. This permits a saving in adhesive substance, which is the maximum if all of the adhesive substance flowing into the collection compartment is returned. The doctor means forming part of the device very advantageously interact with pressure setting means; these pressure setting means are preferably in the form of a pressure bellows, which at one side rests on a fixed surface and at the other side rests against the doctor blade forming part of the device. Pressure setting means are known from EP-A-0 011 314 in relation to a squeegee structure for pressing a paint-paste through a screen of a printing machine, in particular a rotary screen printing machine. The use of such pressure setting means in a device according to the present invention is, however, not disclosed. The invention also relates to a printing device for printing a web material such as textiles in register in several colours, using screen printing, said device comprising at least two printing positions, an endless belt, and a device for providing the endless belt with a coating of an adhesive substance, characterised in that the device for providing the endless belt with a coating of an adhesive substance is a device of the type described above. The invention will now be described with reference to the drawing, in which: Figure 1 shows diagrammatically a device and its layout, in a first embodiment; Figure 2 shows the device of Figure 1, provided with a collection compartment; Figure 3 shows a device according to Figure 2, in which the overflow partition is parallel to the doctor blade accommodated in the device; and Figure 4 shows a device of the type shown in Figure 1, in which pressure setting means are present, for setting the pressure of the doctor blade. Figure 1 shows diagrammatically by 1 an endless belt which forms part of a textile printing device, such as a flat bed screen printing device or a rotary screen printing device. The lower track of the endless belt is indicated by 2; a trough of an application device for adhesive substance is indicated by 3, while a stock of the adhesive substance is indicated by 4. A doctor blade, which is fixed in a sealing manner to the trough 3, is indicated by 5. Pumping means 6 feed adhesive substance from a stock tank 9 to the supply opening 7 of the trough 3; a stock of adhesive substance 4 is formed. The trough 3 is bounded at the side lying opposite the doctor blade 5 by a partition 8, which can extend until it is close to the surface 2, or can even run against the surface 2. An essentially full trough 3 contains a stock of adhesive substance 4, the meniscus of which comes into contact with the surface 2 of the belt; the doctor 5 is set in such a way that a desired quantity of adhesive substance remains behind on the surface 2 of the belt 1. The material of the trough 3 can be selected from: steel, stainless steel, (anodised) aluminium or plastic. Stainless steel or glassfibre-reinforced plastic such as polyester is preferably used. In Figure 2 the endless belt is shown by 11, its surface by 12, the trough by 13, and the stock of adhesive substance by 14. The doctor means are indicated by 15; in this case the partition 18 lying opposite the doctor means 15 is in the form of an overflow. A stream of adhesive substance is pumped out of the stock tank 22 into the trough 13 by means of the pumping means 16, in order to form a stock 14; the excess adhesive substance runs over the overflow 18 into the collection compartment 19. This excess can be removed from the collection compartment through the line 20; the valve 21 makes it possible either to return this excess to the stock tank 22 or to remove it through line 23 and destroy it. The valve 21 also makes it possible to return a part of the excess to the stock tank 22 and to remove another part so that it can be destroyed. Figure 3 shows a situation in which the trough is shaped advantageously, in order to make its volume as low as possible. It can be seen that the surface of the overflow 38, in the form of a partition, is parallel to the surface of the doctor blade 35, which forms part of the doctor means of the device. Finally, Figure 4 shows diagrammatically a device according to the invention and its arrangement relative to an endless belt, the doctor pressure being influenced by pressure setting means, which in this case are in the form of a pressure bellows 51. The pressure bellows 51 rest on a fixed surface 50 at one side and against the clamped doctor blade 45 at the other. The degree of compression of the doctor blade 45 can also be set as desired by varying the pressure inside the pressure bellows 51. The trough forming part of the device according to the invention generally extends over the full width of the printing device in which it is being used; the device for applying a layer of adhesive substance to the belt of a printing machine can be removably mounted in the printing machine using means such as rails, which are not shown in any further detail. In general, it will be removed from the printing device by sliding along rails or another support in the lengthwise direction of the trough. It can happen that the adhesive does not have to be applied over the full width of the endless belt. In that case the trough can be provided with slidable side sealing means, which can be in the form of a plastic part fitting accurately into the trough; such a plastic part can advantageously be made of polyurethane in solid or foamed form. Other plastics and metals are, of course, also permitted, provided that a good side seal is ensured in the trough and the material is not attacked by the adhesive substance used. As regards the quantities of adhesive substance applied to the belt, it is pointed out that they can be, for example, of the order of 3 g/m 2 printing blanket. The printing blanket is approximately 3 metres wide; the printing speeds can be up to about 60 metres per minute in this case. In this way the device should be capable of applying quantities of around 0.5 kg adhesive per minute and more. It is found that with the device according to the invention such a quantity can be applied very well and in a very reproducible and uniform manner.

Claims: Device for applying a coating of an adhesive substance to the downward facing external surface (2) of an endless belt (1) in a screen printing machine, at least comprising an elongated trough (3) for holding a stock (4) of an adhesive substance, pumping means (6) which can interact with a supply opening (7) for the adhesive substance in the through (3) for forming and maintaining a stock (4) of adhesive substance in the trough (3), and doctor means (5) extending in the lengthwise direction of the trough (3), for setting a desired application of adhesive substance to said surface (2), characterised in that there is a single doctor means which comprises a doctor blade (5) on one side of the trough (3). Device according to claim 1, characterised in that the trough (3) comprises an overflow (18) extending in the lengthwise direction which overflow (18) is opposite to the doctor blade (15). Device according to claim 2, characterised in that the overflow is in the form of a partition (38), the surface of which is parallel to the surface of the doctor blade (35). Device according to claims 2 and 3, characterised in that a collection compartment (19, 39) connects to the overflow (18, 38), for receiving the adhesive substance flowing over the overflow (18, 38). Device according to one or more of claims 1 - 4, characterised in that a stock tank (9, 22) for the adhesive substance is present, and the pumping means (6, 16) can draw the adhesive substance therefrom and supply it to the trough (3, 13). Device according to claims 4 and 5, characterised in that means are present for returning adhesive substance flowing into the collection compartment (19) at least partially to the stock tank (22). Device according to one or more of the preceding claims, characterised in that pressure setting means are present for setting the pressure of the doctor blade (5, 15, 35) extending in the lengthwise direction of the trough (3, 13, 33). Device according to claim 7, characterised in that the pressure setting means comprise a pressure bellows (51) which at one side rests on a fixed surface (59) and at the other side rests against the doctor blade (45) forming part of the device. Printing device for printing a web material such as textiles in register in several colours, using screen printing, said device comprising at least two printing positions, an endless belt, and a device for providing the endless belt with a coating of an adhesive substance, characterised in that the device for providing the endless belt with a coating of an adhesive substance is a device according to one or more of the preceding claims.

Inventors: KEMPEN HENRICUS GERARDUS MARIA, KEMPEN, HENRICUS GERARDUS MARIA
Applicants: STORK BRABANT BV, STORK BRABANT B.V.
Application year: 1993
Main classification: B41F15
IPC codes: B41F15, B05C9