A shaped groove countermatrix for rotary matrix pipe bending machines

Abstract: The subject of the invention is a shaped groove countermatrix for rotary groove pulley matrix and countermatrix head pipe bending machines, comprising a semicircular cross section tract and an end tract (2) tapered, both longitudinally and transversely according to substantially elliptic profiles (20), with respect to the preceding tract, the edge of the groove remaining at the same level, which end tract has its cross section substantially determined by the arcs (4, 4') of two ellipses with their major axes parallel to and slightly offset with respect to the plane of longitudinally simmetry (8) of the groove, inferiorly radiused by an arc which is elliptic too (12), the tapering of the end tract (2) starting from substantially parabolic profile (14) having its axis on the plane of longitudinal simmetry (8) of the groove and its convexity (16) at a short distance from the exit section (18) of the groove; as well as endowed with means (22, 22') for feeding a lubricating fluid veil onto the groove, in fluid communication with that through a hole (24) by means of a wick (24') and endowed with recharge means (26).

Description: The present invention relates to a shaped groove countermatrix for rotary groove pulley matrix and countermatrix bending head for pipe bending machines according to the preamble of claim 1. The operating principle of such machines is to stress a pipe to be bent to bending arranging the latter between the grooves of the matrix and of the countermatrix and making the pulley matrix to rotate on its axis, which pulley matrix is assembled on a driving shaft and drags the pipe along a bending path by friction in its groove. In order to reduce the ovalization as much as possible and to avoid wrinklings and breakings of the pipe during the bending operation, countermatrices are used in the art that have grooves shaped according to suitable geometries, as is exemplified in Italian Patents No. 1,147,601 and No. 1,172,068 (closest prior art), granted to the same Applicant of the present application. Moreover, in most cases one proceeds to the lubrication of the contact between the pipe and the countermatrix, to avoid seizures during the bending operation. This lubrication must, for instance, be carried out necessarily for aluminum pipes and for the pipes with a sheath in plastic. The lubricant is sprayed or applied with a brush. The shaped groove of prior art that better achieves its end has been suggested by the same applicant of the present invention in the aforementioned Italian Patent 1,172,068, and has a semicircular cross section except in an end tract, which is the exit in the sense of feed of the pipe during the bending operation. Such an end tract is tapered both longitudinally and transversely towards the exit edge, starting from a semicircular cross section of the groove itself, and has its cross section made up of two ellipses with their major axes parallel to and slightly offset from the plane of longitudinal symmetry of the groove, which ellipses are equal to each other and inferiorly radiused by a tract which is elliptic too. However, such a countermatrix has the problem that the pipes bent utilizing it show a visible circular tapering at the ends of the bending tracts. As regards the lubrication of the preceding countermatrices to prepare them to the bending operation, it has the shortcoming of being difficult and of consuming time. The object of the present invention is to provide a shaped countermatrix that doesn't have the shortcoming of giving rise to a visible circular tapering in the bent pipe. Another object of the present invention is to provide a countermatrix that doesn't have to be lubricated by an operator, but that is, on the contrary, self-lubricated. Therefore, in order to achieve the first object mentioned above, the present invention relates to a shaped groove countermatrix for rotary groove pulley matrix and countermatrix bending head for pipe bending machines, according to claim 1. According to a preferred embodiment, the shaped groove countermatrix as set forth above comprises means for feeding a lubricating fluid veil on the groove, in fluid communication with the surface of the groove through a hole by means of wick means, and endowed with recharching means. The countermatrix of the present invention has the aesthetic advantage of extending, by virtue of its geometry, the collar tapering which was had in prior art along a substantially parabolic profile outstretched into the bending tract of the pipe, rendering it substantially unvisible at first sight. Another advantage is relevant to the fact that by virtue of its self-lubricated construction, it doesn't impose the operator a lubricant application downtime. The present invention will be better understood on the basis of the following detailed disclosure of its preferred embodiment, given only as a matter of example, considered with reference to the annexed drawings, wherein: figure 1 is a top view of the countermatrix of the present invention; figure 2 is the view of a cross section thereof; figure 3 is a front view; figure 4 is a section view according to line A-A in figure 3; figure 5 is a perspective view; figure 6 is a rear perspective view, and figure 7 is a section view according to line B-B in figure 6. As can be observed in figure 1, the shaped groove countermatrix of the present invention has a semicircular section except in an end tract 2, put into evidence by a network of lines in the figure. Such a tract, as can be observed from figures 3, 4 and 5, is tapered both in the transversal and in the longitudinal sense, according to substantially elliptic profiles. The cross section is constructed as is represented in figure 2. It is made up of two arcs 4, 4' of equal ellipses, with their major axes 6, 6' parallel to and slightly offset with respect to the plane of longitudinal symmetry 8 of the groove 10, which arcs are inferiorly radiused to each other by an arc of ellipse 12. The above mentioned tapering starts not from a cross section of the groove 10, but from a parabolic profile 14 depicted in figure 1. The portion of the groove that actively works upon the pipe during the bending is only the end tract 2 with its novel geometry, which spreads the tapering on the pipe onto the parabolic profile 2, rendering the tapering substantially not visible at first sight. The parabolic profile has its axis on the plane of longitudinal symmetry 8 of the groove 10, and pushes as far as in proximity 16 of the exit edge 18 of the groove 10. It is worthy to be pointed out the short tract 18' between the parabola and the exit section 18 of the groove 10, with a rise which is visible in figure 4. Figure 5 puts the elliptic profiles 20 according to which the tract 2 is tapered into evidence. As represented in figures 6 and 7, the countermatrix of the present invention is endowed with a well 22 for collecting the lubricating oil, closed by a plug 22', in fluid communication with the groove 10 through a hole 24 (see figure 5) through which the well feeds an oil veil by means of a wick 24'. A spring loaded ball check valve 26 of commercial type is provided to recharge the well 22. The present invention has been disclosed with reference to a preferred embodiment thereof, but it is to be understood that changes and/or additions can be made thereto, without departing from the scope of the protection as defined by the appended claims. For example, the lubricating veil feed could also come from a spigot arranged on the exterior of the countermatrix, instead of being directly incorporated thereto.

Claims: A shaped groove countermatrix for rotary groove pulley matrix and countermatrix bending head for pipe bending machines, comprising a semicircular cross section tract and an end tract (2) in the sense of feed of the pipe during the bending operation, which end tract is tapered, both longitudinally and transversely relative to the semicircular cross section tract according to substantially elliptic profiles (20), the edge of the groove remaining at the same level, and having its cross section substantially determined by the arcs (4, 4') of two ellipses with their major axes parallel to and slightly offset with respect to the plane of longitudinal symmetry (8) of the groove, inferiorly radiused by an arc which is elliptic too (12), characterized in that the tapering of the end tract (2) starts from a substantially parabolic profile (14) having its axis on the plane of longitudinal symmetry (8) of the groove, its convexity (16) at a short distance from the exit section (18) of the groove, and lying on a plane perpendicular to the plane of longitudinal symmetry of the groove and intersecting the groove, said arcs (4, 4') of the ellipses which define said tapered end tract starting from said parabolic profile (14). A shaped groove countermatrix for rotary groove pulley matrix and countermatrix bending head for pipe bending machines according to Claim 1, characterized in that it comprises means (22, 22') for feeding a lubricating fluid veil on the groove, in fluid communication with the surface of the groove through a hole (24) by means of wick means (24'), and endowed with recharging means (26).

Inventors: CAPORUSSO ALESSANDRO, CAPORUSSO MARIO, CAPORUSSO, ALESSANDRO, CAPORUSSO, MARIO, CAPORUSSO, ALESSANDRO, C.M.L. COSTRUZIONI, CAPORUSSO, MARIO, C.M.L. COSTRUZIONI
Applicants: CML COSTR MECC LIRI SRL, C.M.L. COSTRUZIONI MECCANICHE LIRI S.R.L.
Application year: 1993
Main classification: B21D7
IPC codes: B21D7