AMMONIUM ORGANO-PHOSPHORUS ACID SALTS

Abstract: Novel ammonium salts of organo-oxyphosphorus acids, organo-thiophosphorus acids and their esters and to the use thereof as additives for lubricants, especially for providing protection against extreme pressure and corrosion, to compositions containing these novel salts, a method for lubricating metal surfaces in frictional contact, and a metal surface treated with the salt or lubricant composition.

Description: AMMONIUM ORGANO-PHOSPHORUS ACID SALTS The present invention relates to novel ammonium salts of organo-oxyphosphorus acids, organo-thiophosphorus aci s and their esters and to the use thereof as additives for lubricants, especial ly for providing protection against extreme pressure and corrosion, to compositions containing these novel salts, a method for lubricating metal surfaces in frictional contact, and a metal surface treated with the salt or lubricant composition. In EP 277,711 there is disclosed a method for protecting metal surfaces against corrosion by treating the metal surface with the reaction product of a polyester and an amine or salt thereof with an organic acid, chloride or sulphate. It is also known to improve the wear resistance of metal surfaces by incorporating ammonium salts of organophosphorus acid derivatives in lubricating oi l compositions. Thus, it has been proposed in US 4,962,227 'to use ammonium salts of methyl phosphonic acid as lubricant additives and in US 4,514,311 to use specific ammonium salts of phosphate esters for a simi lar purpose. None of these compounds are who I ly satisfactory under al l operating conditions, particularly under extreme pressure. It has now been found that ammoni m salts of organo-oxyphosphorus acids, organo-thiophosphorus acids and their esters with the po I yesterami ne disclosed in EP 277,711 are especial ly effective as lubricant additives and provide a number of desirable properties, especial ly when incorporated in lubricating oi ls and greases. According to the present invention there is provi ed an ammonium salt of an organo-oxyphosphorus acid, an organo-thiophosphorus acid or esters thereof (hereinafter referred to as the "Polyester ammonium salt") with a po I yesterami ne of Formula I Y - CO - CO - A - C03n - Z - R I wher e i n A is a divalent hydrocarbon radical ; Y is a hydrogen atom or an optional ly substituted hydrocarbon group; n is an integer from 1 to 100; Z is a divalent bridging group; and R is an amino group. The precise structure of the chain terminating group Y is not critical provided it is inert to the other components of -the composition under the normal processing conditions to w ich it is subjected. It is preferably free from ionic and strongly polar groups and preferably has a molecular weight of less than 300 and contains onl C and H or C, H and 0 atoms. The group Y is preferably alkyl or alkenyl containing up to 35 carbon atoms, especial ly from 7 to 25, and more especial ly from 7 to 20 carbon atoms such as hepty I , octy I , undecy I , lauryl , heptadec I , heptadecenyl , heptadecadi eny I , stearyl , oLeyl , I i noI ey I or such a group substituted by a hydroxy, halo or a I oxy group, especial l Cι-4 alkoxy. Particularly preferred terminal groups Y-CO- are 12-hydroxysteary I and 12-hydroxyoI ey I . Other values for Y include, C4-8-eye I oaI ky I , such as cyclohexyl ; poI ycyc I oa I ky I s , for example, po I cyc I i c terpeny I groups which are .derivable from natural ly occurring acids such as abietic acid; aryl , such as pheny I ; aralkyl , such as benzyl and polyaryl , such as naphthyl , biphenyl , sti lbenyl and pheny Imethy I phen I . Such groups are preferably unsubst i tuted or substituted by a group selected from hydroxy, halogen and C1-4 alkoxy. The divalent hydrocarbon group represented by A may be an aromatic group but is preferably an alkylene or a I keny I ene group, especial ly one containing from 4 to 25 carbon atoms with at least 4 carbon atoms between the oxygen atom and carbony I group. Preferably n has a value of at least two. When n is greater than one, the groups represented by A in the polyester chain [0 — A —C0] n may be the same or different. it is general ly preferred that n is from 1 to 10, and especial ly from 1 to 6, when the group A is an al i phat i c chain containing nine or more carbon atoms and n is from I to 60 when the group A is an al.iphatic chain containing up to eight carbon atoms. The groups represented by A may carry other substituents which do not confer water-solubi 1 ity on the molecule, such as halogen and alkoxy. Preferred examples of the group (-0-A-C0-) are 12-oxystear I , 12-oxyoleyl and ό-oxycaproy I . The polyester residue of the formula: CO - [0 A -C0]„ - I I is conveniently derived from a mixture of 5 (i) a saturated or unsaturated al iphatic hydroxycarboxy I i c acid containing from 4 to 25 carbon atoms having at least 4 carbon atoms between the hydroxy and carboxyl groups or a eye I ic precursor thereof, such as a I actone and 0 (i i) an al iphatic carboxyl ic acid of the formula Y-C00H, where Y is as hereinbefore defined. Examples of suitable hydroxycarboxy I i c acids and precursors are 12—hydroxystear i c acid, 12—hydroxy—9—oJ e i c acid (or r i ci noI ei c • acid), 6-hydroxycaproi c acid and 5 E—capro I actone . Examples of suitable acids from which the end group —Y—CO— is derivable, by reaction with a terminal hydroxy group on the polyester chain, are lauric acid, palmitic acid, stearic acid and 9-o I e i c acid and mixtures containing these 0 acids w ich are derivable from natural products. The divalent bridging group, Z, is preferably of the formu Ia: - NQ - L - or - 0 - L - !5 where i n Q is a hydrogen atom or an alkyl group and L is an alkylene or hydroxya I ky I ene group, or N, Q and L, together with the nitrogen atom in the group R to which they are attached form a cycloal i phat i c bridging group. The group Q preferably contains up to 25 carbon atoms. The alkylene group which is, or w ich is present in, the group L preferably contains from 2 to 6 carbon atoms. Examples of the group represented by Q are methyl , ethyl , n-prop l , n-buty I and octadecy I and of the group represented by L are - ( CH2)2-, - ( CH2)3 _ , - CH2 4-, -(CH2)ό- , and -CH2-CHOH-CH2 - and an example of the cycloal i phat i c bridging group is p i peraz i n- 1 , 4—y I ene. The amino group R may be a primary, secondary or tertiary amino group and is preferably of the formula: τ1 —N where in T 1 and T 2 are independently hydrogen, C1-22 alkyl , substituted Cι-22 alkyl , alkaryl or cycloalkyl; or T 1 and T 2 may together with the nitrogen atom to which they are attached form a .5- or 6- membered ring. When T 1 or T 2 is alkyl , it is preferably C1-6 alkyl , such as methyl . When T 1 and T 2 form a ring it is preferably a piperidino, morphol ino or especial ly an N-alkyl piperazino ring. When T 1 or T 2 is alkaryl , it is preferably benzyl . When the bridging group Z is a eye I oa I i phat i c , one of T 1 or T 2 is incorporated into the bridging group. Thus, the group -Z-R may be of the formula rx τ1 —N N - T' It is preferred that both T 1 and T 2 are other than hydrogen, so that R is tertiary amino. The Po I yesterami ne can be prepared by processes described in UK Patent Nos 1342746, 1373660 and 2001083 and EP 127325 (with omission of the epox i dat i on) . The Po I yesterammon i um sal may be derived from the Po I yesterami ne alone or the latter may be used in admixture with a polyester of general formula III (hereinafter referred to as the "Polyester"), Y - C0 - [0 - A - C0]n - 0H I I I where A, Y and n are as hereinbefore defined. Such a mixture is conveniently obtained by reaction of the Polyester with less than the quantity of an amine necessary to completely convert the Polyester into the desired Po I esterami ne . It is general ly more convenient to prepare such a mixture than the pure Po I yesterami ne and it has been shown that Po I yesterammon i um salts prepared from such a mixture are effective lubrication additives. The acid from which the PoI yesterammon i um salt may be derived is conveniently an organo-oxyphosphorus acid or organo-th i ophosphor.us acid (hereinafter referred to as the Acid) or a partial ester thereof of Formula IV where i n R' is hydrogen, optional ly substituted C1-30 hydrocarbyl , a group -X-(A-0-)»R 2 or a group -X-P(X)-(XR 2 ) 2 ;. R 2 is hydrogen or optional ly substituted Cι-30 hydrocarby I ; A-0- is C 2 -6 alky leneoxy ; m is 0 to 50; and X is oxygen or sulphur; provided that when m is zero, R' and R 2 are not both hydrogen. The group R 1 is preferably Cs-20 hydrocarby I , and more especial ly Cs- 14 hydrocarby I . The group R 1 may be selected from alkyl which may be I inear or branched, aralkyl , alkaryl , ary I , cycloalkyl , alkenyl and alkynyl groups. Examples of suitable alkyl group are methyl , ethyl , n-propy I , π-buty I , isobutyl , sec-butyl , amy I , hexy I , octy I , nony I , 2-ethylhexyl , octyl , decy I , 2-hexy I decy I and octadecy I . Examples of aralkyl are benzyl and 2-pheny I ethy I . Examples of cycloalkyl are cyclohexyl , cycloheptyl , cyclooctyl , 2-methy I eyeI ohepty I , 3-butyl- cyclohexyl and 3-methy I eye I ohexy I . Examples of ary I are pheny I and naphthyl . Examples of alkenyl are vin l , amy I but—1-enyl , dodeceπy I , octadeceπy I and octadecadieny I . Examples of alkynyl are ethynyl , propynyl and butynyl . Any substituent_ present in R 1 should not, of course, adversely effect the desirable properties of the PoI esterammon i um salt or a lubricant additive. Preferred substituents are selected from halogen, especial ly chlorine and bromine; alkyl , especial ly C1-4 alkyl ; nitri le; tr i f I uorometh I ; R'CO; R'O; R'OCO and R'COO groups. It is preferred tha± R 1 is unsubst i tuted and is especial ly alkyl or cycloalkyl . When R 2 is optional ly substituted C1-30 hydrocarbyl , it is as defined for R 1 . A preferred class of the Acid comprises a phosphonic acid of Formula V and mono esters thereof -P -OH 0(A-0-) : where i π R 3 is optional ly substituted Cι-30 hydrocarby I ; and R 2 , A—0- and m are as hereinbefore defined. Examples of phosphonic acids of formula V and monoesters thereof are methyl , octyl , in particular n—octy I , 2-ethylhexyl , decy I , dodecy I , tetradecyl , phen I and benzyl phosphonic acids and the monoethy I ester of octy I phosphon i c acid and the mono(2—eth I hexy I ) ester of 2—ethy I hexy I — phosphonic acid. A further preferred class of the Acid comprises phosphorous acid esters of Formula VI wherein R 2 , A-0- and m are as hereinbefore defined; provided that when m is zero R 2 is not hydrogen. An example of a phosphorous acid ester is the mono oct l ester . A further .preferred class of the Acid comprises pyrophosphates of formula VII 0 P OH VI I where i n each R 4 is independently a group -0-(A-0-)«R 2 ; and R 2 , A-O- and m are as hereinbefore defined; provided that when m is zero, at least one R 2 is not hydrogen. Examples of suitable pyrophosphates are mono- and di-octyl and dihexyl pyrophosphates. An especial ly preferred class of the Acid comprises mono— and di— esters of phosphoric acid of Formula VIII, and mixtures thereof where i n each R ~ is independently a group -0-(A-0-)mR 2 ; and R 2 , A-0- and m are as hereinbefore defined; provided that when m is zero, both R 2 are not hydrogen. Exam les of phosphoric acid esters include the b i s(cyc I ohexy I ) , dihexyl , b is(2-ethy I hexy I ) , dibenzyl , didodecyl , di isooctyl , dioctadecyl and diphenyl esters. Exam les of phosphoric acid esters also include the monododecy I , mono. 2—eth I exy I , mono isooctyl , mono decy I , mono hexadecy I , including the mono 2-hexy I decy I , and mono octadecy I including the mono i so-octadecy I , esters. Examples of phosphoric acid esters further include the bis and mono-esters of alkyleneoxy derivatives of R 2 0H such as the phosphate esters of ethoxylated phenols, ethoxylated 2-ethy I hexano I , ethoxylated 4-nony I pheno I and ethoxylated Cό-20 alcohols and ethoxylated Cώ-20 amines. Phosphoric acid esters of alkoxylated alcohols, amines and phenols of this type are commercial ly ava i I ab I e as COPTAL, LENETOL and SUNAPTOL surfactants. (COPTAL, LENETOL and SUNAPTOL are trade marks, the property of ICI). An especial ly preferred class of the Acid comprises phosphorod i th i o i c acid of Formula IX, and partial esters thereof •5 where i n each R s is independently the group -0-(A-0-)mR 2 ; and R , A-0- and m are as hereinbefore defined; provided that when m is zero, both R 2 are not hydrogen. 15 Examples of phosphorodi thioi c acid esters are the 0,0-diethyl : 0,0-b is(2-ethy I hexy I ) ; 0-buty I -0-hexy I ; mixed 0,0-di-C|-i4 alkyl ; 0,0-di-nony Ipheno I ; 0,0-^d i -isodecy I ; 0,0-dioctyl and 0,0—d i i sopenty I esters. A st i I I further preferred class of the Acid comprises 20 phosphoroth ioi c acid of Formula X, and partial esters thereof. 25 wherein 30 each R 5 is independently the group -0-(A-0-) m R 2 ; and R 2 , A-0- and m are as hereinbefore defined; provided that when m is zero, both R 2 are not hydrogen. Examples of suitable phosphoroth i o i c acid esters are the 0,0-dimethyl diester, 0,0-dioctyl diester and 0,0-b i s(2-ethy I - 35 hexy I ) d i ester . The hydrocarbyl subst i tuent R 2 in Formulae IV-X is selected so as to render the Po I yesterammon i um salt compatible with, and more especial ly soluble in, the lubricant. The compatibi I ity of the Po I yesterammon i um salt with the lubricant or solubi l ity in the lubricant may be varied by altering the length and nature of the group -(A-0-) m . Thus, the group —(A—0—)m may be a monomer, a homo— or block ol i gomer or a co-polymer derived from ethylene oxide, propylene oxide and/or butyl ene oxide . The Acid of general formula V may be prepared by the reaction of an olef in with a phosphite. Thus, for example, tetradecene may be reacted with a molar excess of d imethy I phosph i te in the presence of a radical generator such as d i tert i arybuty I pheno i de at 130-150 * C to give tetradecy I phosphon i c acid (Formula V, R 2 is a hydrogen, R i s C14H29 and m is zero). Phosphate mono- and di- esters of general formula VI to X may be made by reacting a hydroxy compound R 2 (A-O-)m-OH with phosphorus pentoxide at an elevated temperature or pyrophosphor i c acid at room temperature in appropriate proportions, optional ly in the presence of an inert organic so I vent . The diesters are typical ly prepared by reacting excess hydroxy compound , with phosphorus pentoxide. Thus, d i hexy I phosphate (Formula VIII, R 2 is CόHi3 , m is zero) may be prepared by reacting 3 moles of hexanol .with 1 mole of phosphorus pentoxide. The phosphorod i thi o i c acid esters are prepared in analogous manner by replacing the phosphorus pentoxide with phosphorus pentasu I phi de . The Po I yesterammon i um salt may be prepared by mixing together the PoI yesteramine and the Acid or ester thereof in such relative proportions necessary to partial ly or ful ly neutral ise the Acid or ester. This is convenientl carried out by determining the 'base' value of the Po I yesterami ne and the 'acid' value of the Acid or ester and mixing the two components together in the appropriate proportions necessary to replace some or al I avai table hydrogen atoms in the Acid or ester. The 'base' value of the Po I yesterami ne derivative is conveniently determined by titration with a strong inorganic acid such as perchloric acid in an organic solvent such as glacial acetic acid, or hydrochloric acid. 10 The 'acid' value of the Acid or ester is conveniently determined by titration with a strong inorganic base such as potassium hydroxide in aqueous ethanol solution or tetraethy I ammon i um hydroxide in propan-2-ol , in the presence of an appropriate indicator, for example, bromopheno I blue, ' 5 phenoI phtha I e in or 1-naphthophtha I e i n. The acid value determined by bromophenol blue is used to provide a part neutral ised salt and the acid- value determined by pheno I phtha I e i n or 1-naphthophtha I e i n is used to provide a ful ly neutral ised salt. ° The 'base' value of the PoI yesteramine and 'acid' value of the Acid or esters thereof is conventional ly expressed in mg of KOH/g. The salts obtained are hereinafter referred to as ful ly or partial ly neutral ised depending on the extent of 5 neutral isation of the Acid or ester by the Po I yesterami ne . Formation of the Po I yesterammon i um salt can be effected at any temperature from 20*C to 200 * C, optional ly in the presence of a material such as tetrabutyl titanate. However, the salt is preferably formed at a temperature 0 from 50 to 150 * C and especial ly from 70 to 120*C. At elevated temperatures the Po I esterami ne sal is general ly formed within about 60 minutes. 35 Purification of the Po I yesterammon i um salt, such as separation from unreacted starting materials, is not normal ly required provided the Po I yesterami ne and Acid or ester are mixed in appropriate proportions. The Po I yesterammon i um salt may be formed from mixtures of different Po I yesterami nes and/or also mixtures of different Ac i ds or esters thereof . A particularly useful Po I yesterammon i um salt is the ful ly neutral i sed salt formed by heating (a) the reaction product of 2 moles of po I y( 12-hydroxystear i c acid) (acid value of 35 mg KOH/gm) and 1 mole of d imethy I ami nopropy I ami ne with (b) an equivalent amount of d i-n-hexy I phosphate . The preparation of (a) is described in Comparative Example C of EP 127,325, omitting the quatern i sat i on stage with d ime hy I su I phate . The Po I yesterammon i um salt is useful as an additive for lubricants in which it can provide protection against wear of surfaces in contact, protection against deposition of sludge, resistance to extreme pressure expe ienced in bearings and resistance to oxidation and corrosion. Lubricants in which the PoI esterammoni um salt may be used include oi ls and greases for protecting metal surfaces in frictional contact. The Po I yesterammoni um salt may be used at a concentration from 0.01 to 10% by weight, based on the total weight of the lubricant. As a further feature of the invention there is provided a lubricant composition comprising a lubricant containing from 0.01 to 10%, preferably from 0.05 to 5% and especial ly from 0.1 to 2% by weight of the Po I yesterammon i um salt. The lubricant may be an oi I or grease. The term oi I includes oi Is such as those described in standard texts on lubrication such as "Schmi ermi tte I -Taschenbuch" by Schewe-Kobek , (Huethig Verlag, Heidelberg 1974), and in "Schmi erstoffe and Verwandte Produkte" by D. KIamann, (Verlag Chemie, Weinheim 1982). The oi I is preferably a mineral oi I or a synthetic oi I or a mixture thereof. Examples of such oi ls include poI y(a I k I eneg I ycoIs) ; po I y(a I pha-o I ef i ns) ; esters, especial ly phthalates, such as i so—tridecyl phthalate, perf I uoroa I y I ethers and si l icones. The oi I may contain a hydrof I uorocarbon, hydroch I orof I uorocarbon or ch Iorof I uorocarbon or mixtures thereof such as are used in mechanical vapour recompress ion, heat transfer devices. Preferred lubricants are those used indust ial ly, especial ly gear and hydrau I ic oi Is. The oi I may contain other additives which are general ly incorporated in fluid lubricants, such as metal passivators, viscosity-index improvers, pour-point depressants, dispersing agents, detergents, and different additives providing protection against wear, extreme pressure, corrosion, rusting and oxidation. Examples of such additives are di closed in E 398,843 and US 4,962,227. More specif i caI ly, the oi I may contain the ant i—corros i on composition described in EP 455,451. The grease is preferably a mineral or synthetic oi l as hereinbefore described which has been thickened by the addition of a gel I i ng agent. The gel I i ng agent may be a soap, such as a I ithium soap, a I ithium complex soap, a non-soap gel I i ng agent such as a clay, a carbon black, a si I i ca or a poiyurea which is preferably incorporated into the oi l in finely divided form. Any clay is preferably surface—coated with an organic material such as a quaternary ammonium compound. Where the grease is based on a si I i cone oi l , the non-soap gel I i ng agent is preferably si I i ca , especial ly fused si l ica having an average particle diameter below one micron. Metals which benefit from the protection of the Po I yesterammon i um salt and lubricant compositions containing the Po 1 yesterammon i um salt include iron and steel and especial ly copper and brass where the Po I yesterammon i um salt has been found less aggressive than many commercial ly avai lable lubricant additives with this latter group of meta I s. The Po I yesterammon i um salt has been found particularly effective when the metal surfaces in frictional contact are part of a bearing. Thus, according to a further feature of the invention there is provided a metal surface, particularly a bearing, treated with the PoI yesterammon i um salt or a lubricant composition containing the PoI yesterammoni um salt. As _the Po I yesterammon i um salt also exhibits anti-corrosion and anti—oxidant properties it may be appl ied to metal surfaces in an appropriate carrier as described for example in EP 455415. The invention is further i l lustrated in the fol lowing examples in which al l parts and percentages are b_y weight unless otherwise stated. EXAMPLE 1 ANTIWEAR AGENT 1 A) Preparation of PoIyesteramine (PEA) The Po I yesterami ne was obtained by the reaction of two mole of po I y( 12—hydroxyoctadecanoi c acid) of molecular weight about 1600 (as determined by titration) with one mole of 1—ami no—3—N,N— imethy Iami nopropane as described in Comparative Example C of EP 127,325. This a ine when titrated with 0.1M perchloric acid in glacial acetic acid, had an 'base' value of 15.69 mg KOH per gram. B) Preparation of Hexy I Phosphate (HP) A mixture of mono and di-n-hexyl phosphate was prepared by reacting three mole of n-hexano I with one mole of phosphorous pentoxide. This material when titrated with 0.1M alcohol ic potassium hydroxide solution using 1—naphthophtha I e i n as indicator had an 'acid' value of 377.9 mg KOH per gram. C) Preparation of Antiwear Agent 1 A mixture of 0.41g of HP and 9.59g PED was heated at 100 * C for approximately one hour to ensure reaction. This gave a ful ly neutral i sed (FN) organophosphorus salt of PEA. EXAMPLE 2 LUBRICANT 1 A lubricant composition was prepared by adding 1 part of Antiwear Agent 1 to 99 parts of a solvent neutral base oi I (viscosity 24mm2 s- ■ at 40 * C; sulphur content 1.6%). EXAMPLE 3 A sample of Lubricant 1 was subjected to a four ba I I antiwear test based on IP239 (temperature 75 * C; time 1 hour; Load 40 Kg) using the same solvent neutral base oi I as control . At the end of the test the average wear scar diameters (WSD) were measured and these are recorded in Table 1. TABLE 1 Examp I e Add i t i ve WSD (mm) Antiwear Agent 1 0.44 Contro I Ni I I .16 EXAMPLE 4 ANTIWEAR AGENT 2 A) Preparation of Mono 2-Hexyldecyl Phosphate (PMH) This phosphate was prepared by reacting 2—hexy I decaπo I (242 g) (Ef i cay Chemicals) with pyrophosphor i c acid (213.6 g) (97%, Fluka) at room temperature for 4 days. The product was purified via the sodium salt, extraction into an inert organic solvent, and acidification. Yield 18%. This material had an acid value of 169.9 mg KOH per g from the first end-point as determined by auto-t i trat i on with M/10 tetraethy I ammon i um hydroxi e (TEAH) in propan-2-ol , in the presence of bromopheno! blue indicator. B) Preparation of Antiwear Agent 2 A mixture of 1.0 g of PMH and 10.15 g PED was Jieated at 100 * C for approximately fifteen minutes to ensure reaction. This gave a partly neutral ised orgaπophosphorus salt of PED. EXAMPLE 5 ANTIWEAR AGENT 3 A mixture of 1.0 g of b i s(2-ethy I hexy I ) phosphate from BDH (having an acid value of 169.9 mg KOH per g by auto- titration with M/10 tetraethy I ammon i um hydroxide (TEAH)) and 10.43 g PED was heated at 100*C for approximately fifteen minutes to ensure reaction. This gave a partly neutral ised organophosphorus salt of PED. EXAMPLE 6 ANTIWEAR AGENT 4 A mixture of 1.05 g 0,0-b i s(2-eth I hexy I ) phosphoro- monothioate (Hoechst) (having an acid value of 138.0 mg KOH «5 per g by auto-t i trat i on with M/ 10 tetraethy I ammon i um hydroxide (TEAH)) and 10.15 g PED was heated at 100'C for approximately fifteen minutes to ensure reaction. T is gave a ful ly neutral ised organophosphorus salt of PED. 10 EXAMPLE 7 ANTIWEAR AGENT 5 A mixture of 1.0 g of 0,0—diethyl phosphorod i th ioate (Aldrich) (having an acid value of 279.0 mg KOH per g by auto-t i trat i on with M/10 tetraethy I ammon i um hydroxide (TEAH)) 15 and 17.3 g PED was heated at 100 * C for approximately fifteen minutes to ensure reaction. This gave a ful ly neutral i sed organophosphorus salt of PED. EXAMPLE 8 20 ANTIWEAR AGENT 6 A mixture of 0.5 g of n-octy I phosphoni c acid (Johnson Matthey) (having an acid value of 320.7 mg KOH per g by auto-t i rat i on with M/ 10 tetraethy I ammon i um hydroxide. (TEAH)) and 5.89 g PED was heated at 100 * C for approximately fifteen 25 minutes to ensure reaction. This gave a 1 : 1 organophosphorus salt of PED. EXAMPLE 9 ANTIWEAR AGENT 7 30 A mixture of 1.0 g of 2-ethy I hexy I 2-ethy I hexy I- phosphonate from BDH (having an acid value of 180.8 mg KOH per g by auto-t i trat ion with M/10 alcohol ic potassium hydroxide solution using 1-naphthophtha I e i n as indicator) and 11.24 g PED was heated at 100'C for approximately fifteen 35 minutes to ensure reaction. This gave a ful ly neutral i sed organophosphorus salt of PED. EXAMPLE 10 ANTIWEAR AGENT 8 A) Preparation of Dihexyl Pyrophosphate (DHP). This phosphate was prepared as a mixture of symmetrical and non—symmetr i ca I esters by reacting two mole of n—hexano I with one mole of phosphorous pentoxide in the method of J.H. Cronje, J. S. African Chem. Inst. , 1949, 2, 15-27. This material when titrated with M/10 alcohol ic potassium hydroxide solution using I-naphthophtha I e i n as indicator had an acid value of 359 mg KOH per gram. B) Preparation of Antiwear Agent 8 A mixture of 1.06 g of DHP and 23.5 g PED was heated at 100 * C for approximately fifteen minutes to ensure reaction. This gave a_ful ly neutral ised organophosphorus salt of PED. EXAMPLE 11 ANTIWEAR AGENT 9 A) Preparation of Po I esterami ne (PCD) The Po I yesteramine was obtained by the reaction- of 55 g 6-capro I actone with 10 ml of 1-a i no-3—N,N—d imethy I- aminopropane in the presence of 0.1 ml tetrabutyl t i tanate with stirring for i .5 hr . at 160 to 165 * C. This amine when titrated with 0.1M hydrochloric acid, had an 'base' value of 15.69 mg KOH per gram. B) Preparation of Mono Iso-octadecy I Phosphate (I0P ) A mixture of mono and d i —i so-octadecy I phosphate was prepared by reacting three mole of i so—octadecanoI with one mole of phosphorous pentoxide. This material had an acid value of 169.9 mg KOH per g from the first end—point as determined by auto—t i trat ion with M/ 10 tetraethy I ammon i um hydroxide (TEAH). C) Preparation of Antiwear Agent 9 A mixture of 7.81 g of IOP and 12.96 g CPD was heated at 50 * C for about 20 minutes to ensure reaction. This gave a salt of PCD. EXAMPLE 12 ANTIWEAR AGENT 10 A) Preparation of Po I yesterami ne (PEP) The Po I yesterami ne was obtained by the reaction of one mole of po I y( 12-hydroxyoctadecano i c acid) of molecular weight about 1600 (as determined by titration) with two mole of piperazine dihydrate by heating, initial ly to 110'C and after removing solvent to 170 * C, to remove water and excess p i peraz i ne . This amine when titrated with 0-. IM perchloric acid in glacial acetic acid, had an 'base' value of 33.2 mg KOH per gram. B) Preparation of Antiwear Agent 10 A mixture of 7.81 g of HP and 12.96 g PEP was heated at 50"C for about 20 minutes to ensure reaction. This gave a ful ly neutral i sed salt of PEP. EXAMPLE 13 LUBRICANTS 2 TO 10 Lubricant compositions 2 to 10 were prepared from each of the Antiwear Agents 2 to 10 respectively as described in Examp I e 2. EXAMPLE 14 A sample of each of Lubricants 2 to 8 and 10 was tested as described in Example 3 to determine its WSD, and these are recorded in Table 2. TABLE 2 EXAMPLE 15 LUBRICANT 11 A lubricant composition 11 was prepared by adding 1 part of Antiwear Agent 9 to 99 parts of the synthetj_c ester di-iso-tr idecy I phthalate (ICI C&P) . EXAMPLE 16 A sample of Lubricant 11 was tested as described in Example 3 to determine its WSD, and this is recorded in Table 3. TABLE 3 Add i t i ve WSD (mm) Antiwear Agent 9 0.52 Ni I 0.92 EXAMPLE 18 LUBRICANT 12 A lubricant composition 12 was prepared by adding I part of Antiwear Agent 5 to 99 parts of a l ithium hydroxystearate base grease with a total soap content of 9.4%. EXAMPLE 16 A sample of Lubricant 12 was tested as descr i bed i n Example 3 to determine its WSD, and this is recorded in Table 4.

Claims: CLA I MS 1. An ammonium salt of an organo-oxyphosphorus acid, an organo-thiophosphorus acid or esters thereof with a po I yesterami ne of formula Y-CO-C0-A-CO] n -Z-R where i n 0 A is a divalent hydrocarbon radical ; Y is a hydrogen atom or an optional ly substituted hydrocarbon group ; n is an integer from 1 to 100; Z is a divalent bridging group; and ■ ^ R i s an amino group. 2. A salt as claimed in claim 1 wherein Y-CO- is 12—hydroxy-steary I or 12— ydroxyo I ey I . 0 3. A salt as claimed in claim 1 or 2 wherein n is from 1 to 10, and the group -0-A—CO- is 12—oxysteary I , 12-oxyoleyl or 6-oxycaproy I . 4. A salt as claimed in any one of claims 1 to 3 wherein Z 25 is of the formula -NQ-L- or -0-L where i n Q is hydrogen or alkyl ; L is alkylene or hydroxya I ky I ene ; or N, Q and L, together with the nitrogen atom in the group R to 30 which they are attached form a eye I oa I i phat i c bridging group. 5. A salt as claimed in any one of claims 1 to 4 wherein R has the formu I a 35 wherein T 1 and T 2 are independentl hydrogen, C1-22 alkyl , substituted Cι-22 alk l , alkaryl or cycloalkyl ; or T' and T 2 together with the nitrogen atom to which they are attached form a 5— or 6—membered ring. ~ * 6. A salt as claimed in any one of claims 1 to 5 wherein the organo-oxyphosphorus acid, organo-thiophosphorus acid or ester thereof has the formula 10 XH 15 where i n R 1 is l inear or branched alkyl , aralkyl , alkaryl , ary I , cycloalkyl , alkenyl or alkynyl , or a group X -X-(A-0-) m R 2 or a group -X-P-XR 2 ; 20 R 2 is hydrogen or optional ly substituted C1-30 hydrocarby I ; A—0- is C2-6 al yleneoxy; m is 0 to 50; and X is oxygen or sulphur; provided that when ,m is zero, R 1 and R 2 are not both hydrogen. 25 7.. A salt as claimed in claim 6 wherein the acid or ester thereof has the formula 30 OH 35 whe r e i n R s is independently a group -0-(A-0-)π>R 2 ; and R 2 , A-0- and m are as defined; provided that when m is zero, both R 2 are not hydrogen, or the formu I a SH where i n Rs j s independently the group -0-(A-0-) R 2 ; and R 2 , A-O- and m are as defined; provided that when m is zero, both R 2- are not hydrogen. 8. The ammonium salt formed from a) the reaction product of 2 mole po I y( 12—hydroxystear i c acid) and 1 mole d i ethy Iami nopropy I ami ne; and b) d i—n—hexy I phosphate. 9 A lubricant composition comprising a lubricant and 0.01 to 10% by weight of an ammonium salt as claimed in any one of c Ia ims 1 to 9. 10. A metal surface treated with an ammonium salt as claimed in any one of claims 1 to 8 or which is treated with a composition as claimed in claim 9.

Inventors: TURY BERNARD, TURY, BERNARD
Applicants: ICI PLC, TURY BERNARD, IMPERIAL CHEMICAL INDUSTRIES PLC
Application year: 1993
Main classification: C07F9
IPC codes: C07F9, C08G63, C08L67, C09D5, C10M137, C10N30, C23F11