Level sensor

Abstract: The invention concerns an electric level sensor for measuring the liquid level in a tank such as a sewage pump station. The sensor comprises a hollow body (1) containing an electric switch (16) which is actuated by a balancing weight (10) arranged turnably within the hollow body (1).

Description: The invention concerns an electric level sensor for measuring the level in a liquid tank and which generates signals to a unit for controlling various functions. The invention is especially meant to be used in sewage pump stations for starting/stopping pumps, initiating alarm etc. A level sensor for this purpose is previously known which is designed as a free hanging, hollow and water tight body having such a weight allocation, that the body takes different angles with relation to the vertical line depending on if it is surrounded by liquid or air. A mercury switch within the body will then connect/disconnect an electric circuit in dependence of the elevation. An example on such a sensor is shown in US Pat No 3183 323. A main disadvantage with this indicator is that mercury is no longer allowed for environment reasons in some applications. The Swedish Patent application 8405668-0 describes a level sensor where the mercury switch has been replaced by a so-called micro switch which is influenced by a loose weight within the body which weight takes different positions in dependence of the elevation. This solution is however not entirely reliable, mainly because of the strong currents which are frequent in a pump station and which treat the level sensor quite roughly. The weight may then get stuck in one of its positions which will cause fault functions. The Swedish Patent No 449537 describes another solution including a micro switch where the sensor always takes a vertical position. Because of the reasons mentioned above, the rough treatment may cause fault functions. The German Patent No 270 6457 describes a solution where a material in powder form displaces a membrane which is utilized for connecting/disconnecting a switch in a level sensor, while the Swedish Patent No 335 568 shows the use of a ball for the same purpose. These known devices have in common that they are meant to float on the liquid surface which could risk fault functions as floating pollutions in the liquid may stick to the sensor. The US Patent No 4084073, (which discloses a sensor according to the preamble of claim 1), the German Patent No 2843484 and the French Patent No 2180495 show sensors which are attached to the device to be monitored via a lead, the latter controlling the movement of the switch and preventing it from floating freely. Said levers however, very easily obtain layers of pollutions which change the balance and cause faults. The invention is thus meant to obtain a free hanging level sensor which does not contain any material that is dangerous to the environment and which also is so designed that is has a faultless function, even when it is exposed to heavy strain in its operation environment. The problem is solved by help of the device stated in claim 1. The invention is described more closely below with reference to the enclosed drawings where Figs 1 and 2 show the level sensor in two different positions, while Fig 3 shows a cut through the interior of the sensor. In the drawings 1 stands for a hollow body, 2 an electric cable having a water tight entry 3 and an entry release 4. 5 stands for a connection disc with lugs 6. 7 stands for connection screws, 8 an axis, 9 a balancing weight and 10 its center of gravity. 11, 12, 13 and 14 stand for surfaces on the balancing weight 9, 15 a micro switch with a resilient actuating yoke 16 and 17 finally, the conductors of the electric cable. As previously mentioned, the weight and the volume of the hollow body is adapted to the density of the liquid to be supervised in such a way, that the body takes a strongly inclined position with regard to the vertical line when it is surrounded by the liquid. When the body is surrounded by air on the other hand, it takes a mainly vertical position. In the position shown in Fig 1, the body is thus entirely or almost entirely surrounded by air. The center of gravity 10 for the balancing weight 9 is then situated to the left of the bearing 6, 8 and the balancing weight thus tries to turn anti-clockwise around its bearing. The turning movement is stopped when one of the surfaces makes contact with the left hand edge of the disc 5. Just before the balancing weight reaches this position, its surface 13 has actuated the resilient yoke 16 on the micro switch 15 attached to the disc 5 in such a way that an electric circuit in the micro switch is connected or disconnected. As long as the level sensor is mainly surrounded by air - as long as the water level in the sewage station is below the sensor - the latter keeps an upright position and the micro switch keeps its connected or disconnected position. When the water level start to rise, the level sensor will eventually begin to tilt and finally reach a mainly horizontal position, Fig 2. By a suitable choice of volume and weight, the sensor will take this horizontal position independent of how high the water level rises above the sensor. When the sensor starts nearing its horizontal position the balancing weight 9, which then has its center of gravity 10 below and to the right of the bearing 6, 8, will turn clockwise around the latter. This rotation is limited by one of the surfaces of the balancing weight 9 making contact with the inner surface of the hollow body 1. During this movement the surface 13 of the balancing weight looses its contact with the disc 5 and with the resilient yoke 16. The micro switch is than actuated to take its other position which means that the switch is connected or disconnected. In order to secure distinct stops with the micro switch, the balancing weight 9 is relatively heavy and constitutes a considerable part of the total weight of the level sensor. At the same time however, the sensor must not be too heavy for manufacturing reasons. A minimum value to obtain an acceptable security is 30% of the total weight, but a suitable value is between 50 and 80%. In addition, the total weight/volume relation for the sensor shall be chosen with regard to the density of the liquid to be supervised to secure that the level sensor takes a mainly horizontal position when it is surrounded by the liquid. By help of the invention a level sensor is obtained which combines the reliability of the known mercury switch sensor with recent demands for a non-poisonous environment. The level sensor can be used in many fields to connect and disconnect electric circuits for starting and stoping of pumps, for generating alarm etc. A specific advantage with using the relatively heavy balancing weight to actuate the micro switch is that the latter may be designed with a hight disconnecting ability which means that the sensor can be used for controlling relatively strong currents.

Claims: A level sensor for connecting/disconnecting of an electric function such as starting/stopping the motor in an electrically driven pump in dependence of the level of the pumped medium, comprising a hollow body (1) attached to and hanging free from an electric cable (2) which is connected to a micro switch (15) arranged, within the hollow body, the switch being actuated to a connected/ disconnected position by help of a movable weight arranged within the body, wherein the weight, designed as a balancing weight (9), is supported in the hollow body and turnable between two distinct end positions, and one of the surfaces of the balancing weight is arranged to actuate the micro switch (15) directly or indirectly, characterized in that the level sensor has a drop formed symmetrical configuration, in that the balancing weight (9), the weight of which is at least 30% of the total weight of the sensor when surrounded by air, has its center of gravity (10) beside the central vertical line through the sensor when the latter is surrounded by air taking a mainly vertical position and in that the sensor is tilted away from vertical position and still hangs free from the electrical cable (2) when immersed in liquid. A level sensor according to claim 1, characterized in the weight of the balancing weight (9) is between 50 and 80 % of the total weight of the level sensor when surrounded by air. A level sensor according to claim 1, characterized in that the end positions of the balancing weight (9) are decided by its surfaces making contacts with stationary parts in the hollow body (1), the balancing weight, in one of its end positions, actuating a resilient yoke (16) which in its turn actuates the micro switch (15) to connect/disconnect an electric cicuit. A level sensor according to claim 2, characterized in that when the balancing weight (9) takes one of its end positions, its bottom surface (13) makes contact with a connection disc (5) attached to the hollow body (1) and which supports the micro switch (15) and that when the balancing weight (9) takes its other end psition, one of its side surfaces (11,12) makes contact with the inner surface of the hollow body (1). A level sensor according to claim 1, characterized in that the balancing weigt takes one of its end positions when the hollow body takes a mainly vertical position, while the balancing weight takes its other end position when the hollow body is mainly horizontally oriented.

Inventors: SOEDERGARD BENGT, SOEDERGARD, BENGT, Södergard, Bengt
Applicants: FLYGT AB ITT, ITT FLYGT AKTIEBOLAG
Application year: 1993
Main classification: H01H35
IPC codes: G01F23, H01H35