Dispenser for dispensing a first fluid actuated by a pressurized second fluid

Abstract: A volumetrically variable soap chamber (52) partially collapses in response to an initial increased pressure state imposed by initiation of water flow through a second chamber (50) and a predetermined quantity of liquid soap will be dispensed. The soap chamber (52) is replenished from a source of liquid soap (30) in response to a reduced pressure state in the soap chamber imposed by the cessation of water flow. Both chambers (50) and (52) are in particular segregated by a diaphragm (54).

Description: The present invention relates to a dispenser for dispensing a first and a second fluid, in particular liquid soap and water in public and commercial wash stations. Public and commercial wash stations usually include apparatus for dispensing powder or liquid soap. The soap powder dispensers often have a vertically translatable manually actuated closure member for exposing an aperture at the bottom of a soap powder container. The powder soap drops through the aperture and usually into the user's hands placed therebeneath. A dispenser of this type, while usually very effective, suffers from several drawbacks. First, a substantial amount of soap powder falls onto the underlying surface, whether it be a section of a wash basin, the floor or other element. This dropped soap creates a mess if it becomes moistened or wetted. Whether in powdered, wetted or liquid form, efforts must be made for periodic cleaning. Second, manual contact with the closure member is necessary. Such manual contact permits the spread of bacterial and viral contamination. Other soap powder dispensers are known which include a push button, a horizontally actuated member of a pivoting member for dispensing a quantity of powder soap ; again, manual contact is necessary. Liquid soap dispensers have been in use for many years. Dispensation of the soap will occur upon reciprocal translation of a plunger, a push button release mechanism or simply tilting the dispenser to force outflow of soap through an aperture. All of these liquid soap dispensers require manual actuation of one element or another. Such actuation serves as a vehicle for transmission of bacterial and viral contaminants to subsequent users. There also exist pneumatically actuated mechanisms for dispensing soap in response to a triggering signal. These devices require a relatively substantial amount of power, usually in the form of electrical power, to maintain the air or gas pressure necessary to operate the pneumatic dispenser. For practical reasons, batteries are not a viable source for the electrical power. Electrically operated motor/pump units are known for dispensing liquid soap. Because of the magnitude of the current drawn to operate the electric motor, battery operation is generally not considered a practical and viable solution. Because conventional electrical power (220 volts AC) will create an electrical hazard in proximiLy to a wash basin, or the like, use of conventional electrical power to provide power for a soap dispenser is generally not considered a viable alternative. Hence, most soap dispensers found, whether for soap powder or liquid soap, are of the manually actuated type discussed above. An object of the present invention is now to provide a dispenser which is suited for separately dispensing a first and a second fluid, in particular fluid soap and water, and which does not require a manual actuation nor a substantial amount of electrical power for dispensing the first fluid. A dispenser according to the preamble of claim 1 is already disclosed in US-A-5 004 158. This known dispenser comprises a shower head and a spray nozzle for dispensing liquid soap (shampoo) from a resilient bulb pressurized by the water pressure in response to initiation of the flow of water to the shower head. In the known dispenser, water used for pressurizing said bulb is admixed into the liquid soap. The dispenser according to the invention is characterized by the characterizing features of claim 1. In this way, the quantity of first fluid received in said first chamber is dispensed upon initiation of the flow of second fluid, no further manually or automatically control mechanisms being required for controlling the flow of first fluid. In the dispenser disclosed in US-A-5 004 158, on the contrary, the presence of such mechanism is essential for the working of the dispenser. The dispenser according to the invention is in particular suited for dispensing fluid soap upon initiation of a flow of water in a wash basin and the like. However, it should be clear that the dispenser according to the present invention can also be used for dispensing another combination of fluids and this not only in sanitary fittings but also for example in laboratories, etc. in case a first fluid has to be dispensed in response to initiation or a flow or a second fluid. One or even both of these two fluids may be gases. In a preferred embodiment of the dispenser according to the present invention, said second chamber is provided for being connected to a water source. The dispenser itself is preferably provided for being mounted in sanitary fittings such as wash basins, showers, urinals, toilets, etc., and comprises in this embodiment a source of a fluid sanitary product such as liquid soap, shampoo, a disinfectant or a deodorant, in order to dispense a quantity or this product in response to initiation of a flow of water through the dispenser. Hence, the dispenser according to the present invention is very suited for being used in wash basins, showers, toilets, urinals, etc. Further particularities and advantages of the dispenser according to the present invention will become apparent from the following description which will be given in particular with reference to soap dispensing since this is one of the most interesting applications. However, as explained hereinabove, the dispenser according to the invention can clearly also be used for other applications. Further, the structural description of this particular dispenser is only given by way of example and is not intended to limit the scope of the present invention. The reference numerals relate to the annexed drawings wherein : Figure 1 illustrates a typical installation of an automated soap dispenser in proximity to a wash basin ; Figure 2 illustrates apparatus useful for effecting operation of the automated soap dispenser ; Figure 3 representatively illustrates the state of the apparatus prior to initiation of water flow ; Figure 4 representatively illustrates operation of the apparatus upon initiation of water flow ; Figure 5 representatively illustrates operation of the apparatus during ongoing water flow ; Figure 6 representatively illustrates the apparatus upon cessation of water flow ; Figure 7 illustrates apparatus for preventing water and soap mixing in the event of membrane leakage ; Figure 8 illustrates a variant structure for preventing intermixing of the soap and water ; and Figure 9 illustrates a further variant for accommodating leakage of the chamber segregating the diaphragm. It has become common practice to install automatic no-touch faucets in high traffic public wash rooms and in work places for the purpose of alleviating a user's fears of spread of bacterial and viral infections/diseases. Since washing with only water is not particularly effective in most cases, users generally expect and demand soap. Bar soap, individually packaged, provides a user with soap and generally tends to avoid or at least ameliorate the spread of infection/disease through contact by a previous person but the unused part of the soap, as well as the packaging, creates a source of refuse that will quickly accumulate. Moreover, substantial theft of the wrapped bar soap will occur and the cost of supplying the soap will increase dramatically. Presently available liquid soap dispensers generally function on the principal of a soap pump/peristaltic system. Such systems require substantial energy. If the energy is provided by the user, the resulting manual contact negates the sanitary benefits attendant the water dispensation system. To use conventional electrical power (such as 220 volt AC) to energize an electric motor to operate the pump for the soap dispenser creates a safety hazard. To use low voltage batteries as the energy source is not realistic because of the high power demands imposed by the pump. Referring to figure 1, there is illustrated in representative form a water faucet lO for dispensing water and a soap faucet 12 for dispensing liquid soap, both of which faucets extend from a pedestal 14. The pedestal may be secured to the edge of a wash basin or the like. A proximity detector 16 may be mounted upon the soap faucet, as shown, or upon the water faucet. It senses the presence of a user and generates a signal to actuate water flow through water outlet 18, as taught in U.S. patent No. 4,941,219. The water flows through a conduit 20 from a source of water under pressure to a container 22 disposed within water faucet 10 in the embodiment illustrated. The water flows out of the container through a conduit or directly through water outlet 18. The rapid pressure rise within container 22 actuates an internally mounted diaphragm to pump a quantity of soap through conduit 24 interconnecting the container with soap dispensing nozzle 26 in the soap faucet. Accordingly, liquid soap will be dispensed from soap faucet 16 upon initiation of water through water outlet 18 without any manual contact by a user. On cessation of water flow, prompted by operation of detector 16 as a result of the user moving out of range, the water flow through conduit 20 will cease. The resulting repositioning of the diaphragm within container 22 will draw a quantity of soap from a source of soap (not shown) through conduit 28 into the container. Thereby, container 22 becomes armed (or filled) for dispensing soap during the next cycle of operation. Referring to figure 2, further details attendant the apparatus illustrated in figure 1 are shown. The liquid soap may be contained within a replaceable tank 30. Conduit 28 may be simply inserted into the tank or attached thereto through a fitting engaging neck 32 of the tank. To fill initially conduit 28 and container 22 with soap, a squeezable hand pump 34 may be located in line with conduit 28. Hand pumps of this type are well known and readily available. By repetitively squeezing the hand pump, the soap will be drawn into and through conduit 28 and fill a soap chamber within chamber 22. To prevent reverse flow of the soap within the conduit and to maintain the conduit full, a check valve 36 is placed in line with the conduit. A check valve 38 is disposed in conduit 24 upstream of nozzle 26 to prevent air flow through the nozzle into container 22. Referring jointly to figures 3, 4, 5 and 6, there are shown schematic diagrams of the structure and function of the various elements necessary to effect soap dispensation upon initial water flow through the water outlet. To assist in understanding the schematic illustrations, the reference numerals depicted in figures 1 and 2 will be incorporated for common elements. Water conduit 20 is connected to a source 40 of water under pressure through a valve 42. The valve is automatically operated in response to a signal generated by detector 16 (see figure 1). Downstream of the valve there is disposed a check valve 44 to preclude upstream flow of water to the source of water when valve 42 is open (such upstream directional flow restrictions are generally required by most municipal water codes and the like). Container 22 defines a water chamber 50 and a soap chamber 52 segregated by a diaphragm 54. The diaphragm maintains the integrity of the different chambers to prevent cross flow there between. The diaphragm is pressure responsive and will tend to equalize the pressure in each chamber by flexing and stretching into the chamber having the lesser pressure. Accordingly, the volumes of the two chambers will vary as a function of the difference in pressures therebetween. Conduit 20 is connected to chamber 50 and defines an inlet 56. The water flows to nozzle 18 through an outlet 58 in fluid communication with chamber 50 and formed as part of a conduit 60 interconnecting the outlet with nozzle 18. To ensure a relatively rapid pressure rise within chamber 50 upon initial flow of water through conduit 20, inlet 56 may be sized substantially greater than outlet 58. Chamber 52 is interconnected with conduit 28 through inlet 62 in fluid communication with the chamber. Conduit 24 is in fluid communication with the chamber through outlet 64. The quiescent state prior to operation is illustrated in figure 3. Upon detection of a user by detector 16 (see figure 1), a signal is generated to open valve 42 in conduit 20. The opening of the valve will result in a flow of water through the valve, as depicted by arrow 70, as shown in figure 4. The pressure of the flowing water will open check valve 44. The water inflow into chamber 50 will cause a pressure rise therein. This pressure rise is presented by arrows 72 directed toward diaphragm 54. As a result, the diaphragm will flex upwardly as indicated, into chamber 52. As discussed with respect to figure 2, soap chamber 52 is initially filled with liquid soap. The incursion of diaphragm 54 into the soap chamber will result in a pressure rise therein. Check valve 36 in conduit 28 prevents flow of the liquid soap through the conduit into tank 30. The only remaining direction of flow is through conduit 24, check valve 38 and out through the nozzle, as depicted by arrow 74. Thus, upon initial flow of water into chamber 50, a quantity of liquid soap is dispensed through the nozzle from chamber 52. Shortly after the initial pressure surge within chamber 50, the pressure therein will stabilize as a result of water outflow, as depicted by arrow 76, through outlet 18 at the end of conduit 60. Figure 5 illustrates the state of the various elements during steady state water flow, as represented by arrow 76. When the pressure rise within chamber 52 has been dissipated through discharge of soap via conduit 24 and nozzle 26, the pressure on opposed sides of check valve 38 will be equalized and the check valve will be closed, as shown. Since water flow is ongoing through conduit 20, check valve 44 will remain open. Moreover, the pressure within chamber 50 will remain relatively constant, as depicted by arrow 72 and diaphragm 54 will remain distended. When water valve 42 is turned off, as a result of the signal(s) generated through operation of detector 16 (see figure 1), further water flow through conduit 20 will cease. The resulting equalization of pressure on opposed sides of check valve 44 will cause the check valve to close. The pressure within chamber 50 will drop to ambient pressure. The reduction of pressure in chamber 52 will result in diaphragm 54 assuming its quiescent state, as depicted in figure 6. The resulting volumetric increase in chamber 52 will create a low pressure environment, as represented by arrows 78. The resulting low pressure will be translated to conduit 24 but as check valve 38 is closed, air flow therethrough cannot occur. A similar low pressure environment will occur in conduit 28. Since ambient pressure is present with tank 30, the ambient pressure will act upon the inlet to conduit 28, which inlet is immersed within the supply of soap. The ambient pressure will force the flow of soap through the inlet and into conduit 28, as depicted by arrow 80. This flow will continue through check valve 36, displaced into the open position due to the difference of pressure there across, through hand pump 34 and through inlet 62 into chamber 52. It will therefore become evident that through operation of the elements, as depicted in figure 6, chamber 52 is replenished with liquid soap upon cessation of water flow through water outlet 18. Membrane 54, as depicted in figures 3 to 6, may be a dual element 90, 92 membrane for reasons of safety to prevent intermixing of the soap and water. A plurality of spacers 94 may be disposed between the membranes to maintain separation. Container 22 may include a plurality of apertures 96 in general alignment with the space between membranes 90,92 (see also figure 1). In the event one of membranes 90 or 92 is slit, punctured, or otherwise damaged, flow therethrough will enter the space between the two membranes and exhaust through one or more of apertures 96. Thus, intermixing between the soap and water will be prevented. Referring jointly to figures 7, 8 and 9, variants of container 22 will be described. Furthermore, additional details attendant the structure is shown. For sake of communality of reference and ease of understanding, reference numerals identifying common elements shown in other of the figures will be employed Chamber 52 depicted is relatively small in size, and may be practically nonexistent with diaphragm 54 is in the quiescent state (shown in figure 3). Additionally, a spring 100 may be disposed within chamber 52 to encourage deflection of the diaphragm into chamber 50. This spring has the further advantage of augmenting deflection of the diaphragm upon cessation of water flow to ensure sufficient volumetric increase in chamber 52 to draw liquid soap into the chamber through conduit 28. Figure 7 particularly illustrates the membrane as including two membranes 90,92 with spaces 94 therebetween and outlets 96, as described above. The variant shown in figure 8 does not include spacers 94 nor apertures 96. Instead, cavity 102 disposed between membranes 104, 106 may be filled with an inert gas, such as nitrogen or the like. Thereby, loss of integrity of one of the membranes will not result in intermixing of the soap and water. Figure 9 illustrates a container 22 having a single membrane 106 disposed therein to define chambers 50 and 52. Spring 100 may be employed to encourage reestablishment of chamber 52 upon cessation of water flow. In the event the membrane is damaged, intermixing of the water and the soap will probably occur. In such event, the water, being at substantially higher pressure than the soap, will be discharged through both water outlet 18 and nozzle 26. Water flow through conduit 28 into tank 30 will not due to the blocking function provided by check valve 36. Flow of soap into conduit 20 will not occur due to both check valve 44 and the fact that the water within conduit 20 will be at a much higher pressure when valve 42 is open ; without valve 42 being open, no flow of any sort will occur to source 40. While the principles of the invention have now been made clear in an illustrative embodiment, there will be immediately obvious to those skilled in the art many modifications of structure, arrangement, proportions, elements, materials and components used in the practice of the invention which are particularly adapted for specific environments and operating requirements without departing from those principles.

Claims: A dispenser for dispensing, through discharging means, a first fluid from a source of said first fluid (30) and a second fluid from a pressurised source (40) of said second fluid, the dispenser being actuated by the flow of said second fluid from the pressurized source (40) thereof and comprising : a) a first chamber (52) for receiving a quantity of first fluid from the source of said first fluid (30) and housing the quantity of first fluid prior to dispensation of the first fluid ; b) a second chamber (50) including an inlet (56) for pressurizing this second chamber (50) by means of second fluid from said pressurized source (40) and an outlet (58) different from said inlet (56) for accommodating said flow of second fluid from said pressurized source (40), through said second chamber (50), towards said discharging means ; c) means (54) for pressurizing said first chamber (52) in response to the increased pressure in said second chamber (50) ; d) means for dispensing said quantity of first fluid housed in said first chamber (52) through said discharging means upon initiation of the flow of second fluid by the pressure exerted thereon by said pressurizing means (54) ; e) means (54) for reducing the pressure within said first chamber (52) and for drawing first fluid from the source of said first fluid (30) into said first chamber (52) to house first fluid therein in response to the reduced pressure ; and f) a fluid flow control valve (42) for controlling dispensation of said first and second fluids through said discharging means, characterised in that said discharging means comprise a first nozzle for discharging said first fluid and a second nozzle for discharging said second fluid, said first nozzle being connected by a conduit (24) to said first chamber (52) whilst said second nozzle is connected by a separate conduit (60) to said second chamber, said fluid flow control valve (42) being further provided in a further conduit (20) between said second chamber (50) and said pressurized source of second fluid (40) in order to pressurize said second chamber (50) and to dispense said quantity of first fluid in response to initiation of said flow of second liquid, and the dispenser comprising further means for automatically actuating said fluid flow control valve including means (16) for detecting the proximity of a user. A dispenser according to claim 1, characterized in that said pressurizing means comprises a diaphragm (54) interconnecting said first chamber (52) and said second chamber (50). A dispenser according to claim 2, characterized in that said diaphragm (54) comprises a pair of membranes (90, 92) adjacent to but separated from one another. A dispenser according to claim 3, characterized in that it includes spacers (94) disposed intermediate said pair of membranes (90, 92) for maintaining said membranes (90, 92) separated from one another. A dispenser according to either one of the claims 3 and 4, characterized in that it includes a container (22) housing said first (52) and second (50) chambers and a space defined by said pair of membranes (90, 92) and said container (22), apertures (96) being provided in said container (22) for venting said space defined by said pair of membranes (90, 92). A dispenser according to any one of the claims 2 to 5, characterized in that said pressure reducing means comprise means (100) for urging said diaphragm (54) towards said second chamber (50) so as to establish a low pressure environment within said first chamber (52) upon cessation of the flow of second fluid to draw first liquid from said source of first fluid (30) into said first chamber (52). A dispenser according to any one of the claims 1 to 6, characterized in that said second chamber (50) is provided for being connected to a water source (40). A dispenser according to claim 7, characterized in that it is provided for being mounted in sanitary fittings such as wash basins, showers, urinals, toilets and in that it comprises a source (30) of a fluid sanitary product such as liquid soap, shampoo, a disinfectant or a deodorant.

Inventors: VAN MARCKE KAREL, VAN MARCKE, KAREL
Applicants: INT SANITARY WARE MFG, INTERNATIONAL SANITARY WARE MANUFACTURING CY, S.A.
Application year: 1993
Main classification: E03C1
IPC codes: E03C1, A47K5, G01F11