A THREE DIMENSIONAL FRAME CONSTRUCTION AND A USE THEREOF

Abstract: A three dimensional frame construction connected by screws for the production of device cabinets, for example device cabinets for building plate-enclosed switch boards and control devices for electric material, is built of corner blocks (1), frame members (2), and bars (3). Alls parts are configured in modular dimensions M and m, so that M = 2 m. The parts are assembled by using screws or bolts (18, 19) that are placed inside the frame members or the bars, as a firmly mounted cross projection (13, 13') is provided transversely at each end of each bar or frame member.

Description: A THREE DIMENSIONAL FRAME CONSTRUCTION AND A USE THEREOF ***************** The invention relates to a three dimensional frame con¬ struction connected by screws as defined in the preamble of claim 1. From DK patent No. 149.875 a frame construction built of corner blocks and frame members is known. The parts are assempled by screws being inserted in bevelled pocked-like recesses in the members, which screws are screwed into bevelled tapped holes in the corner blocks. The corner blocks are manufactured by casting and cutting processing, for example from aluminium or other castable material. The frame members are manufactured by processing of iron or steel plates which during, the processing are bend into pro¬ file members at 90° bendings, so that hollow profile mem¬ bers appear which are subsequently finished. Holes, includ¬ ing tapped holes and other holes are configured at suitable places, usually longitudinally placed in rows, so that side plates and doors etc. can be mounted on the outside of the frame construction, and in such a manner that equipment, such as electric, electronic, pneumatic, hydraulic, or other sorts of control equipment can be installed inside the frame contruction, for example with the use of bars, shelves, plates and the like. For many years this system has been marketed for innumer¬ able applications, however, mainly for construction of so- called plate-enclosed electric installations. As electric and electronic installations have gradually become less voluminous and have been configured to contain a smaller number of mechanical parts, so that also the weight has been heavily reduced, a demand for a more simple system has arisen, which requires less material and in which the degree of processing the corner blocks and the frame members has been reduced, so that production of the system has become more inexpensive, and assempling can take place in a more simple and more readily manner. Neverthe¬ less, a new system must be sufficiently mechanically stable, even though less materials are used. The applicant's first draft of an improved three dimen¬ sional frame construction is defined ' in international ap¬ plication No. PCT/LK87/00001 (WO 88/05253) from which it appears that the purpose, among others, is to produce a three dimensional frame construction with a modular dimen¬ sion of 25 mm, so that the frame construction is more suit¬ ed for today's smaller and lighter components. Subsequently the applicant improved the above frame con¬ struction as shown in international application No. PCT/LK/87/00002 (WO 88/07810) from which it appears that the corner members longitudinally and with modular distance are provided with threaded pieces inserted in punched holes and in such a manner that the members comprise longitudinal grooves for these threaded pieces. However, these proposals have a number of drawbacks, as the frame members still require a large degree of processing and consequently become relatively expensive, and yet a corner block construction has not been found which offers the result of simplified assemply and low and competetive price of manufacture. Furthermore, all the known constructions, including the above mentioned proposals for amended constructions, still are not configured in such a manner that all dimensions in corner blocks and frame members have one and same modular dimenstions. advantages of the invention A three dimensional frame construction connected by screws according to the invention and with the features defined in the characterizing portion of claim 1 has the advantage that all important dimensions of .the corner block as well as the frame members have a modular dimension which permits still more combinations than those of the known construc¬ tions and at the same time provides for a rational and com- petitive production. At the same time, especially as for the corner block, a construction and form has been achieved which can be pro¬ duced by casting, in the main almost without any finishing treatment at all. After* the casting the only finishing treatment is the cutting of taps in a number of holes. As all holes are at right angles to each other as well as to the sides of the corner block, a rational production with adequate accuracy is achieved at low costs. All dimensions of importance are configured in modular di¬ mensions so that a very large number of variations and com¬ binations become possible, and so that frame constructions can be built and all important dimensions after the con- struction still have the same modular dimensions as previ¬ ously, especially the distance between the tapped holes, which are to be used for subsequent mounting of other parts on the frame construction. With the frame construction according to the invention a complete modular construction has thus been achieved which construction has the same modular dimensions both with re¬ spect to the dimensions as well as to the distance between the mounting holes. Hereby great improvements and simpli- fications have been obtained. The process of assempling has been considerably improved in relation to the known constructions, among other things in that one screw is sufficient for the mounting of one frame member to one corner; the screw is at right angles to the the corner block, so that oblique tension will not occur and the screw is placed inside the frame member, so that it will not obstruct the mounting of other parts and so that the frame members on the outside have a plane surface. By configuring the frame construction according to the in¬ vention as defined in the characterizing portion of claim 2 a simplified production is obtained without reducing the strength and in such a manner that processing is minimized. By configuring the frame' construction according to the in¬ vention as defined in the characterizing portion of claim 3 it is achieved that also the places, i.e. at each end of each frame member where a cross projection is provided in order to mount the member on a corner block, are provided with a mounting hole in the shape of a tapped hole with the same distance from other holes as that of the mounting holes in the middle of the members. Thus the means which are applied for connecting the frame members with the cor¬ ner blocks are configured in such a manner that no inter- ruptions occur in the row of modularly distanced mounting holes. In order to simplify the assempling of frame members with corner blocks the frame member is preferably configured as defined in the characterizing portion of claim 4. The cut¬ tings are thus configured that the mounting screws as well as the tool to be used in this connection can be inserted in a simple manner. The corner blocks according to the invention are preferably configured as defined in the characterizing portion of claim 5 in order to obtain a specific and secure assemply. In addition to the corner blocks and the frame members the frame construction according to the invention may comprise bars as defined in detail in claim 6. It is thus possible to construct any kind of internal division of the frame construction in such a manner that any kind of mounting can take place inside a cubboard or the like built by the frame construction. All parts and holes etc. on the bars are con- figured with the same modular dimensions as those of the corner blocks and the frame members, so that the parts can by assempled anywhere. Thus the bar according to the invention has the same ad- vantageous features as the frame member, cf. above. The frame construction according to the invention is pre¬ ferably configured with bars as defined in detail in the characterizing portion of claim 7, so that a simple produc- tion without reduced strength or reduced combination pos¬ sibilities is achieved as with the frame members. The bars of the frame construction are preferably config¬ ured with cuttings as defined in the characterizing portion of claim 8 to simplify assemply and any disassemply. The frame construction according to the invention is con¬ figured with modular dimensions as defined in the charac¬ terizing portion of claim 9, as thus a construction is achieved which is suited for modern components, and a con¬ struction with modular dimensions is achieved which dimen¬ sions can be applied for large as well as for small mechan¬ ical dimensions. The frame construction according to the invention is pre¬ ferably developed to be applied in the building of plate- enclosed switch-board and control devices as defined in claim 10, however, it can of course be applied for the building of device cabinets for other components, machine tools etc., for example pneumatic, hydraulic, or mechanical devices, without any appreciable adjustments. The drawing An example embodiment according to the invention is shown in the drawing and will be described in more detail in the following, where fig. 1 shows a corner block seen in a perspective view from the side which in a usual construction con- stitutes the internal side in a frame construc¬ tion, fig. 2 shows the same as fig. 1, seen from the opposite side, however, fig. 3 shows a frame member according to the invention, fig. 4 shows a bar according to the invention, and fig. 5 shows a corner composed of a corner block and three frame members as well as a bar mounted at a distance from the rectangular corner. Description of the example embodiment In figs. 1 and 2 is shown a corner block 1 according to the invention. The block consists of a cubic base member 4 which is entirely dice-shaped with the side length M. The three sides shown in fig. 2, which are to be the external sides, may be unbroken, however, as shown, one or more of the surfaces may have a central tapped hole 6' for an 8.0 mm screw. The adjacent external edges 7 are preferably rounded as shown. The three other sides which are to be the internal sides of the corner are provided with plug members 5 cast integrally with the base member 4. The plug members are slightly tapered to facilitate engagement with the frame members, as shown in fig. 5. The plug members 5 have smaller dimensions than those of the base member, so that a shoulder 8 occurs around the plug member, which shoulder is arranged to abut on the end surfaces of the frame members. The plug members 5 are placed centrally in such a manner that the outer sur¬ faces of a frame member will always be directly flush with the outer surfaces of the cubic base member 4. In the middle of each of the internal sides and thus in the middle of each plug member a tapped hole 6 for a 8.0 mm screw is provided. All the tapped holes 6, 6' are configured at right angles to the surface in which the hole is provided, and all tap¬ ped holes are thus at right angles to each other and cent¬ rally placed, i.e. at the distance m from the edge of the base member. The modular dimensions are M = 2 m = 25 mm, however, modu¬ lar dimensions other than 25 mm can of course be applied. The corner block is manufactured by casting, preferably from aluminium or aluminium alloy or from other castable materials with adequate strength and deformation-resist¬ ance. The shoulder 8 has preferably a debth of 2 mm, as the plate material, from which the below mentioned frame mem¬ bers and bars are made, preferably has a plate thickness of 2.0 mm. In fig. 3 is shown a frame member 2 according to the inven- tion. The frame members are made in various lengths, all a total multiplum of M, so that frame constructions in any multiplum of M, as to length, width, as well as heigth, can be built. As will be seen from fig. 3 the frame member is produced by bending of steel or iron plate, preferably a plate with a thickness of 2.0 mm. As will be seen from the drawing, the frame member can be made by three 90° bendings 17, so that a profile member with the sides 20 and with a square cross-sectional profile with the side lengths M ap- pears, however, in such a manner that the two adjacent free edges 17' end at a distance from each other, thus leaving out the fourth edge, and producing a through-going longit¬ udinal slit 25. The two sides on each side of the slit 25 each comprises a longitudinal row of holes 11, 11', 12, and in such a manner that a tapped hole 11, 11' for a 6.0 mm screw is always the first hole measured from the end sur¬ face 16. Besides, the mounting holes are usually configured in such a manner that every second hole 12 is not tapped. The tapped holes 11 occur by providing a pressing of mater- ial which is tapped. From the end surface 16 to the first tapped hole the distance is always m. Likewise, the dis¬ tance between the holes is m resulting in that the distance between the tapped holes is always M. The holes are placed in a row at the distance m from the nearest rectangular edge 17, so that all the holes are provided in the middle of a side in the square cross-sectional profile. The two opposite sides usually have no holes, but of course holes may be provided in a similar manner if required. At the ends of the frame members and at the distance m from the end surface 16 a cross projection 13 is provided. The cross projection has a tapped bore 11' in the side facing upwards shown in fig. 3. In the side facing downwards the projection 13 is cylinder-shaped and inserted in a smooth hole in the frame member in such a manner that the downward end portion of the cross projection 13 is on a level with the downward facing surface of the frame member. The cross projection 13 is thus firmly positioned in the frame member and can resist mechanical impacts in the longitudinal dir¬ ection of the frame member. In the longitudinal direction the cross projection comprises a through-going bore 14 which is not tapped, which bore is adapted to' render space for a connecting screw, as shown in fig. 5. The bore 14 is placed in the middle of the frame member, i.e. the centre distance is the distance m from all free sides 20. For in- sertion of the connection screw as well as for tools to be used in connection herewith cuttings 15 are configured at each end of the frame member 2 and near the cross projec¬ tion 13. As shown, the cuttings 15 may be configured with a cutting length of 3 m. In fig. 4 is shown a bar 3 according to the invention. The bar is substantially configured in a manner corresponding to that of the frame member in fig. 3, however, seen in cross-sectional profile the bar is configured like two cross-sectional profiles of the frame member side by side. Thus the bar is of the outer dimensions: thickness = M, height = 2 M and length = X M. Furthermore, the bars are configured with four rectangular bendings in such a manner that the longitudinal slit 24, corresponding to the slit 25 in fig. 3, occurs in the middle of one of the long sides of the bar. In each end of each bar a cross projection 13' is provided which is fastened in the manner explained in connection with fig. 3, however, the cross projection com¬ prises two holes 14 provided at the spacing M and at the distance m from the outer side of the bar. The bar has pre¬ ferably rows of tapped holes 11, 11' with intermediate tap¬ ped holes on three of the sides as shown on the drawing and in such a manner that only one side has no holes. The cross projections 13' are provided in a manner similar to that of those on the frame member, i.e. at the distance m from the end surface. In order to produce a bar as shown in fig. 2 four rectangular bendings 17 are required, as the bar is preferably made from the same plate material as the frame members. The bars are also produced in various lengths, all a multiplum of M. In cross-sectional profile each bar 3 comprises two short sides 22 and two long sides 23, of which one side comprises the slit 24. In fig. 5 a corner of a three dimensional frame construc¬ tion connected by screws according to the invention is shown, where a corner block 1, three frame members 2 and a bar 3 are screwed together. As shown in the drawing and the shown modular dimensions in figs. 1 - 4, it will be pos¬ sible to perform assemplings and mounting anywhere in such a construction by using the modular dimensions m and M. The connecting bolts 18 are preferably 8.0 mm Allen screws for assemply in the corner block, while the connecting screws 19 for mounting a bar 3 with a frame member are preferably 6.0 mm Allen screws.

Claims: C L A I M S 1. A three dimensional frame construction connected by screws for producing device cabinets etc. of various sizes and comprising frame members (2) arranged to be screwed to¬ gether by means of corner blocks (1 ) configured as cubic base members and with tapped holes (6, 6' ), which frame members and corner blocks are arranged in such a manner that the frame members together form angles of 90° at a corner block, and that the frame members are configured by bending metal or iron plate workpieces at right angles and so that the frame members have plane sides, of which some are provided with mounting holes (11, 11', 12), c h a r ¬ a c t e r i z e d in that the corner blocks and the frame members are configured in modular dimensions M and m, so that = 2m and a) that the corner blocks ( 1 ) have a base member (4) which is dice-shaped with the edge length M and with centrally placed tapped holes (6, 6') in some of the sides and at right angles and placed at the distance m from the edge, b) that the corner blocks ( 1 ) on some of the sides comprise plug members (5) facing outwards for engagement with a ' frame member (2), c) that the frame members (2) have square cross-sectional profile with external dimensions M, d) that the frame members (2) on some sides comprise tapped holes (11, 11') placed in a row at the distance M and in such a manner that the row of holes is on a line and in the middle of the frame side at the distance m from the edge, e) that the first tapped hole in the frame member measured from one of the ends of the frame member is at the distance m from the end surface (16), and f) that inside each end of the frame member a cross projec¬ tion (13) is provided at right angles to the longitudinal axis of the frame member comprising a transverse hole (14) positioned radially and congruent with the longitudinal axis of the frame member, where the cross projections are placed at the distance m from the end surface (16). 2. Frame construction according to claim 1, c h a r a c ¬ t e ri z e d in that a frame member comprises three par¬ allel longitudinal 90° bendings (17) and that the fourth corner edge (25) is left out, the frame member comprising two adjacent, plane sides (20) at right angles to each other and without mountirtg holes as well as, opposite the above sides, two plane sides (21) with mounting holes (11, 11', 12) where the neigbouring edges (17') do not meet in the corner. 3. Frame construction according to claim 1 or 2, c h a r ¬ a c t e r i z e d in that each cross projection (13) com¬ prises an axial tapped hole (11'). 4. Frame construction according to any of the claims 1 - 3, c h a r a c t e r i z e d in that cuttings (15) are con¬ figured in the end area of each frame member, which cut¬ tings preferably extend from the oppositely positioned neighbouring edges (17'). 5. Frame construction according to claim 1, c h a r a c ¬ t e r i z e d in that the plug members (5) of the corner blocks are configured preferably as a square workpiece in¬ tegral with the base member (4) and is of such size that one plug member can be inserted in the open end of a frame member whereby the end surface (16) rests against the base member (4) of the corner block. 6. Frame construction according to any of the claims 1 - 5 and further comprising bars (3) with same modular dimen¬ sions as the frame members, c h a r a c t e r i z e d in that the bars have rectangular cross-sectional profile, so that the long sides of the cross-sectional profile have the outer dimensions 2M and the short sides the outer dimen¬ sions M, and that each bar internally at each end comprises a cross projection (13) placed at right angles to the op- posite short sides of the bar and that two transverse holes (14) are provided in each cross projectioon (13), which transverse holes (14) are positioned parallel to the lon¬ gitudinal axis of the bar and at a mutual distance M as well as the distance m from the outer surfaces of the bar, where the cross projections are placed at the distance m from the end surface of the bar. 7. Frame construction according to claim 6, c h a r a c ¬ t e r i z e d in that a bar comprises four parallel 90° bendings, so that the bar has four complete longitudinal corner edges, however, in such a manner that a longitudinal and through-going area (24) is left out between adjacent plate edges (17'), and where three of the plane sides (22) of the bar have mounting holes (11, 11', 12) and the fourth plane side (23) has no mounting holes. 8. Frame construction according to claim 6 or 7, c h a r ¬ a c t e r i z e d in that the opposite edges (17' ) have cuttings (15) at each end of the bar. 9. Frame construction according to any of the claims 1 - 8, c h a r a c t e r i z e d in that the modular dimensions M = 25 mm and the modular dimensions m = 12.5 mm. 10. Application of the frame construction according to any of the claims 1 - 9 for building plate-enclosed switch boards and control devices for electric material.

Inventors: LOGSTRUP ERIK LANDSPERG, LOGSTRUP, ERIK, LANDSPERG
Applicants: LOGSTRUP ERIK LANDSPERG, LOGSTRUP, ERIK, LANDSPERG
Application year: 1993
Main classification: H05K7
IPC codes: H02B1, H05K7