High performance oil and water repellent compositions

Abstract: The invention relates to a water and oil repellency imparting composition which comprises: (a) a fluoroaliphatic radical-containing agent; and (b) a polymer comprising cyclic carboxylic anhydride groups. Additionally, the composition may comprise: (c) a softener and/or a plasticizer. The composition provides water and oil repellent properties to fibrous and other substrates treated therewith and it shows high compatibility with the commonly used softeners.

Description: This invention relates to a composition comprising a fluoroaliphatic radical-containing agent and a polymer comprising cyclic carboxylic anhydride groups for imparting water and oil repellency to fibrous substrates and other materials treated therewith. In another aspect, this invention relates to a method of using such composition to treat such substrates and materials, and in another aspect it relates to the so-treated substrates and materials. The treatment of fibrous substrates with fluorochemical compositions to impart water and oil repellency is known; see, for example, Banks, Ed., Organofluorine Chemicals and Their Industrial Applications , Ellis Horwood Ltd., Chichester, England, 1979, pp. 226-234. Such fluorochemical compositions include, for example, fluorochemical guanidines (US-A- 4,540,497), compositions of cationic and non-ionic fluorochemicals (US-A-4,566,981), compositions containing fluorochemical carboxylic acid and epoxidic cationic resin (US-A-4,426,466), and fluoroaliphatic alcohols (US-A-4,468,527). Additives have been employed to assist in the oil and water repellency of fluorochemical treating agents. US-A-4,215,205 discloses combinations of fluorochemical vinyl polymer and carbodiimide in compositions said to impart durable water and oil repellency to textiles. Some of the carbodiimides disclosed contain fluoroaliphatic groups. US-A-5,132,028 discloses compositions for imparting water and oil repellency to fabrics such as silk, said compositions containing a fluorochemical-type, water and oil repellent agent, a carbodiimide, and at least one component selected from the group consisting of plasticizer, metal alcoholate or ester, zirconium salt, alkylketene dimer, aziridine, and alkenyl succinic anhydride. US-A-3,955,027 discloses an improved process and composition for water and oil proofing textiles which comprises treating a textile with a polymeric fluorocarbon finishing agent and at least one reactive polymer extender having acid or anhydride functionality and curing the treated textile at from 80°C to 170°C for 0.1 to 60 min. The reactive polymer extenders are low molecular weight polymers having a molecular weight of less than about 8000. US-A-4,070,152 discloses compositions comprising a textile treating resin which is a fluorine-containing polymer and a novel copolymer of a maleic-anhydride copolymer and a fatty acid amine and an amino organo polysiloxane. Said compositions are useful for increasing the water and oil repellency of substrates such as textiles, paper, or leather. WO 93/01348 discloses aqueous treating compositions for providing water and oil repellency, stain resistance and dry soil resistance which comprise a) 0.3 to 30% by weight of a water soluble or dispensible fluoroaliphatic radical-containing polyoxyalkylene compound; b) 0.3 to 30% by weight of an anti-soiling agent, and c) water. The anti-soiling agent may include i.a. styrene-maleic anhydride copolymers and vinyl acetate-maleic anhydride copolymers. WO 92/17636 discloses compositions that comprise a fluorochemical agent, a copolymer extender and a blocked isocyanate extender. The extenders are taught to improve the fluorine efficiency of the fluorochemical agent in the oil and water repellent compositions of this patent application. The copolymer extender comprises repeating units derived from a monomer of the formula: CR 1 R 2 =CR 3 R 4 wherein each of R 1 , R 2 , R 3 and R 4 independently represents hydrogen, halogen, or an organic group; and repeating units derived from a monomer of the formula: CH 2 =CR 5 X wherein R 5 is hydrogen or methyl and X is a moiety comprising a functional group that can interact with a fibrous substrate. Although water and oil repellent treating agents are readily available, it is well known that they are expensive. Also, the efficiency in water and/or oil repellency is not always satisfactory. Furthermore, when they are employed for the treatment of textiles, they suffer from the disadvantage that they tend to give the treated textile a hard feeling. In order to overcome this problem, silicone softeners are commonly applied. However silicones are usually not compatible with the fluorochemical treating agent, and therefore, the treated substrates typically will show a decrease in water and oil repellency. It is an object of the present invention to provide a water and oil repellency imparting composition which is less expensive and which can give higher water and oil repellency with a simple one step treatment technique. A further object of the invention is the provision of a water and oil repellency imparting composition that shows high compatibility with common silicone softeners, so as to give the treated substrate a soft feeling, while maintaining the oil- and water repellency. These objects could be achieved by a water and oil repellency imparting composition as set forth in the claims. Applicants have found that a polymer comprising cyclic carboxylic anhydride groups when used together with a fluoroaliphatic radical-containing agent significantly increases the water and oil repellency imparting effect of the latter. It was also found that a significantly smaller amount of fluoroaliphatic radical-containing agent is required for imparting oil and water repellency to the treated substrate if a polymer comprising cyclic carboxylic anhydride groups is additionally used, whereas larger amounts are required when the fluoroaliphatic radical-containing agent is used alone. It was further found that the polymer comprising cyclic carboxylic anhydride groups when used together with a fluoroaliphatic radical-containing agent increases the compatibility of the latter with commonly used silicone softeners, hence treated substrates have a soft feeling while at the same time the high oil and water repellency is retained. Briefly, in one aspect the present invention provides a water and oil repellency imparting composition for fibrous and other substrates, said composition comprising a fluorochemical-type, water and oil repellent agent (such as a fluoroaliphatic radical-containing polyacrylate or polyurethane) and a polymer comprising cyclic carboxylic anhydride groups. The composition can further optionally comprise other additives such as, e.g., a softener and/or a plasticizer. The composition can be applied, e.g., to a fibrous substrate by contacting the substrate with the composition, for example, by immersing it in a bath of the composition or by spraying the composition onto the substrate. The treated substrate is then dried to remove the solvent therefrom. The composition of this invention imparts desirable water and oil repellency to the substrates treated therewith without adversely affecting other desirable properties of the substrate, such as soft hand (or feeling). The composition of the present invention can be used for providing water and oil repellency to fibrous substrates such as textiles, papers, non-woven articles or leather or to other substrates such as plastics, wood, metals, glass, stone and concrete. An important feature of compositions of the present invention is that any of the known fluoroaliphatic radical-containing agents useful for the treatment of fabrics to obtain repellency of water and oily and aqueous stains can be used. Fluoroaliphatic radical-containing agents include condensation polymers such as polyesters, polyamides or polyepoxides and vinyl polymers such as acrylates, methacrylates or polyvinyl ethers. Such known agents include, for example, those described in US-A-3,546,187; US-A-3,544,537; US-A 3,470,124; US-A 3,445,491; US-A-3,341,497 and US-A-3,420,697. Further examples of such fluoroaliphatic radical-containing water and oil repellency imparting agents include those formed by the reaction of perfluoroaliphatic thioglycols with diisocyanates to provide perfluoroaliphatic group-bearing polyurethanes. These products are normally applied as aqueous dispersions for fibre treatment. Such reaction products are described, for example, in US-A-4,054,592. Another group of compounds which can be used are fluoroaliphatic radical-containing N-methylolcondensation products. These compounds are described in US-A-4,477,498. Further examples include fluoroaliphatic radical-containing polycarbodiimides which can be obtained by, for example, reaction of perfluoroaliphatic sulfonamido alkanols with polyisocyanates in the presence of suitable catalysts. The fluorochemical component is preferably a copolymer of one or more fluoroaliphatic radical-containing acrylate or methacrylate monomers and one or more fluorine-free (or hydrocarbon) terminally ethylenically-unsaturated co-monomers. Classes of the fluorochemical monomer can be represented by the formulas: R f R 1 OCOC(R 2 )=CH 2 and R f SO 2 N(R 3 )R 4 OCOC(R 2 )=CH 2 where R f is a fluoroaliphatic radical; R 1 is an alkylene with, for example, 1 to 10 carbon atoms, e.g. methylene or ethylene, or is-CH 2 CH(OR)CH 2 -, where R is hydrogen or COCH 3 ; R 2 is hydrogen or methyl; R 3 is hydrogen or an alkyl with, for example, 1 to 10 carbon atoms, e.g. methyl or ethyl; and R 4 is an alkylene with, for example, 1 to 10 carbon atoms, e.g. methylene or ethylene. The fluoroaliphatic radical, called R f for brevity, is a fluorinated, stable, inert, preferably saturated, non-polar, monovalent aliphatic radical. It can be straight chain, branched chain, or cyclic or combinations thereof. It can contain heteroatoms, bonded only to carbon atoms, such as oxygen, divalent or hexavalent sulfur, or nitrogen. R f is preferably a fully-fluorinated radical, but hydrogen or chlorine atoms can be present as substituents if not more than one atom·of either is present for every two carbon atoms. The R f radical has at least 3 carbon atoms, preferably 3 to 14 carbon atoms, and preferably contains about 40% to about 78% fluorine by weight, more preferably about 50% to about 78% fluorine by weight. The terminal portion of the R f radical is a perfluorinated moiety, which will preferably contain at least 7 fluorine atoms, e.g, CF 3 CF 2 CF 2 -, (CF 3 ) 2 CF-, F 5 SCF 2 -. The preferred R f radicals are fully or substantially fluorinated and are preferably those perfluorinated aliphatic radicals of the formula C n F 2n+1 - where n is 3 to 14. Representative examples of fluorochemical monomers are: CF 3 (CF 2 ) 4 CH 2 OCOC(CH 3 )=CH 2 CF 3 (CF 2 ) 6 (CH 2 ) 2 OCOC(CH 3 )=CH 2 CF 3 (CF 2 ) 6 (CH 2 ) 2 OCOCH=CH 2 CF 3 (CF 2 ) 7 (CH 2 ) 2 OCOCH=CH 2 CF 3 CF 2 (CF 2 CF 2 ) 2-8 (CH 2 CH 2 ) 2 OCOCH=CH 2 Preferred co-monomers which can be copolymerized with the above-described fluoroaliphatic radical-containing monomers are not hydrophilic and include those selected from the group consisting of octadecylmethacrylate, 1,4-butanediol diacrylate, laurylmethacrylate, butylacrylate, N-methylolacrylamide, isobutylmethacrylate, vinylchloride and vinylidene chloride. The relative weight ratio of the fluoroaliphatic monomer(s) to the hydrocarbon co-monomer(s) can vary as is known in the art, and generally the weight ratio of them will be 50-95:50-5. The polymers comprising cyclic carboxylic anhydride groups which are used together with the fluoroaliphatic radical-containing agent include polymers wherein the cyclic carboxylic anhydride groups are integrated into the polymer chain as well as polymers wherein these groups are present as pendant cyclic carboxylic anhydride groups. The former include copolymers of a compound having a terminal ethylenically unsaturated bond and of a cyclic carboxylic anhydride having an ethylenically unsaturated bond whereas the latter include polymers and copolymers of ethylenically unsaturated compounds carrying the cyclic carboxylic anhydride groups as groups pending at the main polymer chain. Suitable copolymers of a compound having a terminal ethylenically unsaturated bond and a cyclic carboxylic anhydride having an ethylenically unsaturated bond useful in the composition of this invention are described, for example, in US-A-4,240,916 and US-A-4,358,573. The cyclic carboxylic anhydride can be an alkyl or aryl substituted or unsubstituted cyclic carboxylic anhydride wherein the alkyl groups contain preferably up to 6 carbon atoms each and the cyclic group contains preferably 4 to 15 carbon atoms, such as maleic or itaconic anhydride. Preferred is maleic anhydride. The compound having a terminal ethylenically unsaturated bond is preferably a 1-alkene, a styrene, a methylstyrene, a (meth)acrylic acid derivative, such as an acrylic or methacrylic acid ester, or a vinylether. Such monomers can be used alone or as mixtures. The cyclic carboxylic anhydride can be used in an amount of about 10-70, preferably about 35-70 mol percent. More preferably 45-60 mol percent of ethylenically unsaturated cyclic anhydride is copolymerized with 40-55 mol percent of at least one C 2 to C 30 aliphatic 1-alkene to produce a copolymer such as, e.g., a maleic anhydride/octadecene copolymer, maleic anhydride/decene copolymer, and maleic anhydride/tetradecene copolymer. It is also preferred to copolymerize 45-60 mol percent of a cyclic carboxylic anhydride with 40-55 mol percent of a vinylether of preferably less than 30 carbon atoms to produce a copolymer such as, e.g. a maleic anhydride/octadecyl vinylether copolymer or maleic anhydride/methylvinylether copolymer. It is further preferred to copolymerize 45-60 mol percent of a cyclic carboxylic anhydride with 40-55 mol percent of a styrene to produce, e.g. a maleic anhydride/styrene copolymer. The copolymers of a compound having a terminal ethylenically unsaturated bond and a cyclic carboxylic anhydride having an ethylenically unsaturated bond preferably used in the invention are composed of subunits of the following formula (I): wherein the residues R 1 and R 2 may be both hydrogen or one of them is hydrogen and the other is an aliphatic or aromatic group of not more than 30 carbon atoms which may contain up to 5 heteroatoms, R 3 and R 4 are independently hydrogen or methyl, n is an integer of 50 to 1000 and m is an integer of at least 1, which value depends on the molar ratios of the monomers used. R 1 or R 2 is preferably hydrogen, an alkyl group, an unsubstituted or C 1 -C 5 alkyl substituted phenyl group, an ether group, or a carboxylic ester group. If R 1 or R 2 is an alkyl group, it contains preferably up to about 28 carbon atoms, more preferably up to 22 carbon atoms. If R 1 or R 2 is an ether group or a carboxylic ester group, it contains preferably not more than 30 carbon atoms. n is preferably an integer from 50 to 750, and m is at least 1. The residues R 1 and R 2 need not necessarily all be the same. The most preferred copolymers are composed of subunits of the following formulae: wherein R 5 is hydrogen or alkyl having up to 30 carbon atoms, R 6 is alkyl with up to 30 carbon atoms and n is as defined above, the dashed line indicates that R 5 and OR 6 may be linked to any one of the two carbon atoms while the other carries a second hydrogen atom. Suitable polymers having pendant cyclic carboxylic anhydride groups include polyolefins and poly(meth)acrylic acid derivatives such as esters having such groups pendant at the main polymer chain. Specific examples are copolymers of octadecylmethacrylate (ODMA) with allylmethacrylate (AMA) grafted with maleic anhydride, or polybutadiene polymers grafted with maleic anhydride. The ratio of fluoroaliphatic radical-containing agent to polymer comprising cyclic carboxylic anhydride groups is preferably between 1:0.02 and 1:3, more preferably between 1:0.05 and 1:1.5 by weight. The composition of the present invention may further comprise other additives usually employed in oil and water repellency imparting compositions, such as softeners, e.g., silicone softening agents, and/or plasticizers. The softening agent will increase the soft feeling of the treated substrate. Suitable silicone softening agents include those selected from the group consisting of polydimethylsiloxanes, and polyhydroxymethylsiloxanes. If used, the softening agent is present in an amount between 5% and 300% by weight, preferably between 15% and 200% by weight, based on the fluoroaliphatic radical-containing agent. Suitable plasticizers include aliphatic or aromatic esters, such as dioctyladipate, dioctylazelate, ditridecyladipate, di(2-ethylhexyl)azelate, di(2-ethylhexyl)maleate, diethylhexylsebacate, butylbenzylphtalate, dioctylphtalate, dibutylphtalate, diisodecylphtalate, ditridecylphtalate, and diisononylphtalate; polyester type plasticizers such as Priplast plasticizers (available from Unichema Chemie GmbH, Emmerich, GERMANY); paraffins and substituted paraffins, such as Chlorparaffins (available from Hüls AG, Marl, GERMANY); epoxytype plasticizers, such as Rheoplast plasticizers (available from Ciba-Geigy AG, Basel, SWITZERLAND). If used, the plasticizer is present in an amount of between 10 and 200%, preferably between 20 and 100% by weight of the fluoroaliphatic radical-containing agent. For application, the water and oil repellency imparting composition can be used in solvent solution, emulsion and aerosol forms. Preferably, the composition is used in solvent solution form. Suitable solvents are those that are capable of solubilizing the fluoroaliphatic radical-containing agent, the polymer comprising cyclic carboxylic anhydride groups and the optional silicone softener and plasticizer. Suitable solvents include chlorinated hydrocarbons, isoparaffinic hydrocarbons, alcohols, esters, ketones and mixtures thereof. Usually, the solvent solutions will contain 0.1 to 10% or even up to 50% by weight solids. As the presence of water in solutions of the compositions of the invention may cause ring opening of the cyclic anhydride which will impact the performance properties of the cyclic anhydride copolymer, the solutions of the compositions of the invention are substantially water-free. This means that solutions of the composition of the present invention contain less than 0.5% by weight of water, based on the total weight of the composition. Most preferably the compositions of the invention and their solutions do not contain any water. The amount of the composition applied to a substrate in accordance with this invention is chosen so that sufficiently high or desirable water and oil repellencies are imparted to the substrate surface, said amount usually being such that 0.01% to 5% by weight, preferably 0.05 to 2% by weight, based on the weight of the substrate, of fluoroaliphatic radical-containing agent and polymer comprising cyclic carboxylic anhydride groups is present on the treated substrate. The amount which is sufficient to impart desired repellency can be determined empirically and can be increased as necessary or desired. The treatment of fibrous substrates using the water and oil repellency imparting composition of the present invention is carried out by using well-known methods including dipping, spraying, padding, knife coating, and roll coating. Drying of the substrate is done at 120°C or below, including room temperature, e.g. about 20°C, with optionally heat-treating the textile products in the same manner as in conventional textile processing methods. The substrates treated by the water and oil repellency imparting composition of this invention are not especially limited and include, e.g., textile fabrics, fibres, nonwovens, leather, paper, plastic, wood, metal, glass, concrete and stone. Respective data of water and oil repellency shown in the Examples and Comparative Examples are based on the following methods of measurement and evaluation criteria: Spray Rating The spray rating (SR) of a treated substrate is a value indicative of the dynamic repellency of the treated substrate to water that impinges on the treated substrate, such as encountered by apparel in a rainstorm. The rating is measured by Standard Test Number 22, published in the 1977 Technical Manual and Yearbook of the American Association of Textile Chemists and Colorists (AATCC), and is expressed in terms of the "spray rating" of the tested substrate. The spray rating is obtained by spraying water on the substrate and is measured using a O to 100 scale where 100 is the highest possible rating. Oil Repellency The oil repellency (OR) of a treated substrate is measured by the American Association of Textile Chemists and Colorists (AATCC) Standard Test Method No. 118-1983, which test is based on the resistance of treated substrate to penetration by oils of varying surface tensions. Treated substrates resistant only to Nujol® , mineral oil (the least penetrating of the test oils) are given a rating of 1, whereas treated substrates resistant to heptane (the most penetrating of the test oils) are given a rating of 8. Other intermediate values are determined by use of other pure oils or mixtures of oils, as shown in the following table. Standard Test Liquids AATCC Oil Repellency Rating Number Composition 1 Nujol® 2 Nujol®/n-hexadecane 65/35 3 n-Hexadecane 4 n-Tetradecane 5 n-Dodecane 6 n-Decane 7 n-Octane 8 n-Heptane Abbreviations : The following abbreviations and trade names are used in the examples: PA-18 : 1:1 Copolymer of 1-octadecene with maleic anhydride having a molecular weight of about 30000 to 50000, available from Chevron Chemical Company, Geneve, SWITZERLAND MA : maleic anhydride ODMA : octadecylmethacrylate AMA : allylmethacrylate ODVE : octadecyl vinylether GANTREZ AN119: Copolymers of polymethyl vinylether with GANTREZ AN169: maleic anhydride; Mn=20000 (GANTREZ AN119), GANTREZ AN179: Mn=67000 (GANTREZ AN169) & Mn=80000 (GANTREZ AN179), available from GAF chemical Corp., Wayne, N.J., U.S.A. SMA 3000A: Styrene-maleic anhydride copolymer, available from Atochem S.A., Paris, FRANCE Baysilan Ol M3 (Bay Ol M3) : Polydimethylsiloxane, available from Bayer AG., Leverkusen, GERMANY Lithene LX16-10MA: Liquid Polymers of Butadiene Lithene N4-5000-10MA : chemically modified by Lithene PM25MA: 10 weight % MA (LX16-10MA and N4-5000-10MA) or 25 weight % MA (PM-25-MA), available from Revertex, Harlow, U.K. SH8011 : A 50% solution in mineral spirits of polydimethylsiloxane, polyhydroxymethylsiloxane and Zn(BF 4 ) 2 available from Toray Industries Inc., Tokyo, JAPAN Wacker CT 51L (Wa CT 51L) : A 25% solution in toluene of a high molecular weight silicone, available from WackerChemie GmbH, München, GERMANY WPU : Wet pick up SOF : Solids on fibre MIBK : Methyl isobutyl ketone DOZ : Dioctylazelate Examples The following examples are intended to be illustrative and should not be construed as limiting the invention in any way. All parts, ratios, percentages, etc. in the examples and the rest of the specification, are by weight unless otherwise noted. Fluoroaliphatic radical-containing agents The fluoroaliphatic radical-containing agents used in the examples of the present invention are commercially available from 3M: FX-3530 is a fluoroaliphatic radical-containing polymethacrylate, sold as a 25% solution of fluoropolymer in ethylacetate/heptane. FX-3532 is a fluoroaliphatic radical-containing polyurethane, sold as a 40% solution of fluoropolymer in ethylacetate. FX-3534 is a fluoroaliphatic radical-containing polymethacrylate, sold as a 30% solution of fluoropolymer in methylethylketone. Commercially available substrates Pes/Co Utex : Grey polyester/cotton 65/35, style No. 2681, obtained through Utexbel N.V., Ghent, BELGIUM 100% Cotton : Bleached, mercerized cotton poplin, style No. 407, purchased from Testfabrics, Inc., U.S.A. 100% Silk: YIS Colour fastness test substrate. Synthesis of polymers comprising cyclic carboxylic anhydride groups in the polymer main chain. Several polymers comprising cyclic carboxylic anhydride groups as given in Table 1 have been prepared according to the general method as described below (as cyclic carboxylic anhydride, maleic anhydride was used): In a three necked flask equipped with a mechanical stirrer, a nitrogen inlet and a condenser were placed a compound having a terminal ethylenically unsaturated bond and maleic anhydride in a solvent at 50% solids (30% in case of the (meth)acrylic esters). The solvent used is listed in Table 1. To this mixture was added 2% by weight of azobisisobutyronitrile (AIBN), based on monomer weight (0.3% in case of the (meth)acrylic esters, plus 0.3% n-octylmercaptan). The reaction mixture was purged with nitrogen and reacted at 72°C under nitrogen during 16 hours (20 hours in case of the (meth)acrylic esters). In all cases clear viscous solutions were obtained. Preparation of polymers comprising cyclic carboxylic anhydride groups in the polymer main chain Used in Ex. No. Compound Having a Terminal Ethylenically Unsaturated Bond Mol Ratio Maleic Anhydride/Comp. Having a Terminal Ethylenically Unsaturated Bond Solvent 33 1-Octadecyl vinylether 50:50 Toluene 34 1-Hexadene 50:50 Toluene 35 1-Decene 50:50 Toluene 36 1-Tetradecene 50:50 Toluene 37 1-Hexene 50:50 MIBK C-13 Octadecylmethacrylate 0:100 Ethylacetate 71 Octadecylmethacrylate 45:55 Ethylacetate C-14 Butylmethacrylate 0:100 Ethylacetate 72 Butylmethacrylate 26:74 Ethylacetate 73 Butylmethacrylate 49:51 Ethylacetate Molecular weight analysis of the polymers comprising cyclic carboxylic anhydride groups in the polymer main chain. The GPC analysis has been done using a Perkin Elmer Series 400 pump autosampler from Polymer Laboratories. The columns (30cm-0.46cm) are packed with PL gel (polystyrene crosslinked with divinylbenzene) with a particle size of 10 micron. The eluent used is THF. Flow rate: 1ml/min. The calibration is done with polystyrene standards having molecular weights between 1200 and 2,950,000. The flow rate marker is toluene. The molecular weight is calculated with a PL GPC datastation version 3.0. Detection is done with a PE LC25 refractive index detector. The results of the analysis are given in Table 2 below: M w is the weight average molecular weight; Mp is the peak molecular weight; M n is the number average molecular weight and p is the polydispersity ( M w/ M n). Molecular weight analysis Copolymer of Maleic Anhydride with M n M w Mp p 1-octadecyl vinylether 131 832 145 622 1-Hexadecene 6 017 11 324 9 228 1.9 1-Decene 5 400 12 427 10 975 2.3 1-Tetradecene 7 092 11 924 9 890 1.7 1-Hexene 7 759 14 390 11 227 1.9 Synthesis of polymers comprising pendant cyclic carboxylic anhydride groups (Meth)acrylate polymers comprising pendant cyclic carboxylic anhydride groups have been prepared according to the general method as described below: In three necked flasks equipped with a mechanical stirrer, a nitrogen inlet and a condenser were placed octadecyl methacrylate and allylmethacrylate in a ratio of 90/10 and 80/20, respectively. The monomers were diluted with butylacetate to 40%. To these mixtures was added 0.75% by weight of initiator azobisisobutyronitrile (AIBN), and 1% chain transfer agent n-octylmercaptan (based on monomer weight). The reaction mixtures were purged with nitrogen and reacted at 72°C under nitrogen during 16 hours. In a second step, maleic anhydride was grafted to the methacrylic polymers, according to the following method: To the allyl (meth)acrylate copolymers prepared as described above, maleic anhydride was added in an amount to provide a 1/1 molar ratio of the maleic anhydride to the allyl(meth)acrylate. Additional 1% AIBN based on the total solids was added and the mixtures were further diluted with butylacetate to 30% solids. The mixtures were purged with nitrogen and further reacted at 72°C for another 16 hours. The copolymers ODMA/AMA 90/10 and 80/20, grafted with MA are evaluated in examples 74 and 75, respectively. The copolymers ODMA/AMA 90/10 and 80/20 that were not grafted with MA are used in comparative examples C-16 and C-17 (see also table 13). Examples 1 to 6 and Comparative Examples C-1 to C-3. In examples 1 to 6, blends were made of FX-3530, FX-3532 or FX-3534 with PA-18 in MIBK in different ratios as given in Table 3. The blends were applied to Pes/Co Utex fabric by solvent padding, at 100% WPU. The fabrics were dried at 70°C for 30 minutes. Alternatively, the fabrics were additionally ironed at 150°C for 5 sec. Comparative examples C-1 to C-3 were made without the addition of PA-18. In all cases, the tests were done in a way to give a concentration of the treating solution of 0.3% solids on fibre. The results are given in Table 3. Performance properties of Pes/co Utex substrate treated with fluoroaliphatic radical-containing agent - PA-18 mixtures Ex. No. Fluoroaliphatic Radical-Containing Agent (FC) Ratio FC/PA-18 Dried Dried + Ironed OR SR OR SR 1 FX-3530 90/10 4 100 4 100 2 FX-3530 80/20 4 100 4 100 3 FX-3532 90/10 4 70 4 70 4 FX-3532 80/20 4 70 4 70 5 FX-3534 90/10 4 100 4 100 6 FX-3534 80/20 4 100 4 100 C-1 FX-3530 100/0 4 70 4 80 C-2 FX-3532 100/0 4 50 5 50 C-3 FX-3534 100/0 4 90 4 90 The results of the experiments shown in this table indicate that in all cases an improvement of the spray rating is observed, even when small amounts (10%) of the fluoroaliphatic radical-containing agent are replaced by PA-18. The oil repellency rating remains at the same high level. Examples 7, 8 and Comparative Example C-4 In example 7, a treatment solution containing FX-3530, PA-18 and dioctylazelate plasticizer in MIBK was used. Example 8 was carried out the same way, except that SMA 3000A was used instead of PA-18. Comparative example C-4 was carried out in the same way but no polymer comprising cyclic carboxylic anhydride groups was used. The treatment solutions were applied to different substrates by solvent padding, at 100% WPU. The treated fabrics were dried at room temperature, eventually followed by a heat treatment for 15 sec at 150°C (ironed). This method provided the fabrics with 0.3% SOF FX-3530, 0.06% SOF polymer comprising cyclic carboxylic anhydride groups (except for C-4) and 0.15 % SOF plasticizer. The results are given in Table 4. Performance properties of substrates treated with mixtures of fluoroaliphatic radical-containing agent and polymer comprising cyclic carboxylic anhydride groups. Ex. No. Polymer Comprising Cyclic Carboxylic Anhydride Groups 100% Cotton Silk Air Dry Ironed Air Dry Ironed OR SR OR SR OR SR OR SR 7 PA-18 4 100 3 100 4 100 4 95 8 SMA 3000A 4 80 2 80 3 90 4 85 C-4 / 3 60 1 70 4 80 4 80 Again, it is shown that the tested treatment solutions containing a polymer comprising cyclic carboxylic anhydride groups give improved oil and water repellency as compared to the fluorochemical treatment solution without such polymers added. Both SR and OR values indicate that it is not required to give the fabric a heat curing treatment after application. Example 9 and Comparative Example C-5 The same kind of experiment as outlined for Example 4 was repeated but the treatment solutions were made in perchloroethylene for dry clean applications and no additional plasticizer was used. As substrate, Pes/Co Utex was chosen and the composition was applied by solvent padding to give a total of 0.1% SOF (0.08% SOF FX-3530 and 0.02% SOF PA-18 for example 9 and 0.1% SOF FX-3530 for C-5) after drying, which is a typical add-on for dry clean applications. The treated substrates have been dried at 70°C for 30 min, eventually followed by ironing at 100°C for 5 sec. Comparative example C-5 was made without PA-18. The results are given in Table 5. Performance properties of substrates treated with FX-3530 with and without PA-18, respectively. Ex. No Dried Dried + Ironed OR SR OR SR 9 1 80 1 100 C-5 0 50 0 50 The sample with the PA-18 reaches the minimum requirement for dry clean application, being an oil repellency rating of 1 and a spray rating of 100 after ironing. Examples 10 to 19 and Comparative Example C-6 In examples 10 to 13, FX-3530 was gradually replaced by PA-18, so as to obtain a constant level of 0.3% solids on fibre after drying. In examples 14 to 19, the level of FX-3530 was kept constant at 0.3% SOF and the amount of PA-18 was gradually increased. Comparative Example C-6 was made without the addition of PA-18. All treatment solutions in MIBK of examples 10 to 19 and Comparative Example C-6 were applied to Pes/Co Utex fabric. After treatment, the fabric was dried at 70°C for 30 min, eventually followed by heat treatment at 150°C for 5 sec (ironed). The results of oil and water repellency test are given in Table 6. Performance properties of Pes/Co Utex substrate treated with FX-3530 - PA-18 in different ratios Ex. No. % SOF Dried Dried + Ironed FX-3530 PA-18 OR SR OR SR 10 0.24 0.06 4 100 4 100 11 0.18 0.12 3 100 3 100 12 0.12 0.18 2 100 2 100 13 0.06 0.24 1 90 1 90 14 0.3 0.03 4 100 3 100 15 0.3 0.06 4 100 3 100 16 0.3 0.12 4 100 3 100 17 0.3 0.18 4 100 3 100 18 0.3 0.3 4 100 4 100 19 0.3 0.6 5 100 4 100 C-6 0.3 0 4 80 3 80 The results indicate that even a small amount of PA-18 gives. a significant improvement of the spray rating. The performance of the treated samples remain high, even when about half of the amount of FX-3530 is replaced by PA-18. The addition of higher amounts (higher than 0.3% SOF) of PA-18 to the fluoroaliphatic radical-containing agent does not increase the performance of the treated samples substantially, but it does not deteriorate the performance either. Examples 20 to 22 and Comparative Examples C-7 to C-9 In the examples 20 to 22 various silicon softening agents were evaluated in combination with the water and oil repellency imparting compositions of the present invention, to improve the softness of the treated fabric. Treatment solutions were applied to the fabrics by solvent padding, to give a concentration of 0.3% SOF of silicone softener, 0.3 SOF of FX-3530, 0.15% SOF Dioctylazelate and 0.06% SOF of PA-18. Comparative examples C-7 to C-9 were made without addition of PA-18. All treatment solutions (in MIBK) were applied to the fabric by solvent padding. The treated fabrics are dried at room temperature (examples 20 and 21 and comparative examples C-7 and C-8) or at 70°C for 30 min (example 22 and comparative example C-9) eventually followed by heat cure at 150°C for 15 sec (Ironed). The results are given in Table 7. Performance properties of substrates treated with mixtures of FX-3530, PA-18 and silicone softener Ex. No. Silicone type PA-18 SOF 100% Cotton Pes/co Utex Dried Ironed Dried Ironed OR SR OR SR OR SR OR SR 20 SH8011 0.3 6 100 3 100 5 100 3 100 C-7 SH8011 0 4 90 3 90 5 100 3 100 21 BayOl M3 0.3 2 100 2 100 1 100 2 100 C-8 BayOl M3 0 4 70 4 70 4 60 4 60 22 Wa CTS1L 0.3 5 100 5 100 C-9 Wa CT51L 0 5 70 5 70 Note : the samples containing Wacker CT 51L contain 0.13% SOF dioctylazelate. In most cases, the addition of PA-18 increases the spray rating of the treated fabric. Except for the Baysilan 01 M3, the oil rating remains about the same. Examples 23 to 29 and Comparative Example C-10 In examples 23 to 29, different amounts of PA-18 were used in combination with FX-3530 (0.3% SOF), silicone softener SH8011 (0.3% SOF) and Dioctylazelate plasticizer (0.15 SOF). The treatment solutions were applied to 100% cotton by solvent padding (MIBK). The treated substrates were dried at room temperature and conditioned overnight before testing. Comparative example C-10 was made without PA-18. The results of oil repellency and spray rating are given in Table 8. Performance properties of 100% cotton treated with FX-3530/PA-18 Ex. No PA-18, % SOF PA-18, % of FX-3530 Solids 100% Cotton OR SR 23 0.006 2 5 90 24 0.015 5 5 95 25 0.03 10 5 100 26 0.06 20 5 100 27 0.15 50 5 100 28 0.3 100 5 100 29 0.6 200 5 100 C-10 0.0 0 4 90 The results indicate that even a very small amount of PA-18 causes already an increase in oil repellency. It is also clear that there is no real limit on the addition of PA-18. Preferably a minimum amount of PA-18 of 5% of the FX-3530 solids is used. Examples 30 to 37 and Comparative Example C-11 In examples 30 to 37 blends were made of FX-3530 with different polymers comprising cyclic carboxylic anhydride groups in MIBK in a ratio of 80/20. The blends were applied to Pes/Co Utex fabric by solvent padding, at 100% WPU. The fabrics were dried at 65°C for 30 minutes, eventually also ironed at 150°C for 5 sec. Comparative example C-11 was made without the addition of such a polymer. The test was done in a way to give a concentration of the treating composition of 0.3% solids on fibre. The results of testing are given in Table 9. Performance properties of Pes/Co Utex substrate treated with mixtures of fluoroaliphatic radical containing agent and a polymer comprising cyclic carboxylic anhydride groups Ex. No. Polymer comprising Cyclic Carboxylic Anhydride Groups Dried Dried + ironed OR SR OR SR 30 Gantrez AN119 2 100 2 100 31 Gantrez AN169 2 100 2 100 32 Gantrez AN179 2 100 2 100 33 ODVE/MA 3 90 2 100 34 Hexadecene/MA 3 100 3 100 35 Decene/MA 2 100 2 100 36 Tetradecene/MA 3 100 3 100 37 Hexene/MA 3 100 2 100 C-11 / 3 80 3 80 Although 20% of the fluoroaliphatic radical-containing agent is replaced by a polymer comprising cyclic carboxylic anhydride groups, very little influence is seen on the oil repellency of the treated sample. Moreover, the water repellency is increased. Examples 38 to 57 In examples 38 to 57 different plasticizers were evaluated in the water and oil repellency imparting composition of the present invention. In all examples, a solution in MIBK of FX-3530 (0.3% SOF), silicone softener SH8011 (0.3% SOF), PA-18 (0.06% SOF) and plasticizer (0.15% SOF) was used to treat a 100% cotton substrate. The treated substrate was dried at room temperature and conditioned overnight before testing. The results are given in Table 10. Performance properties of 100% cotton substrate treated with fluoroaliphatic radical-containing agent, polymer comprising cyclic carboxylic anhydride groups, silicone softener and plasticizer Ex. No. Plasticizer Type 100% Cotton OR SR 38 Chlorparaffin 45 G 5 100 39 Chlorparaffin 40 N 5 95 40 Chlorparaffin 52 G 5 95 41 Chlorparaffin 40 G 5 100 42 Priplast 3124 6 95 43 Priplast 3155 5 90 44 Priplast 3114 5 100 45 Priplast 3126 5 100 46 Priplast 3157 5 100 47 Priplast 3159 5 100 48 Ditridecyladipate 6 100 49 Dioctylazelate 6 100 50 Diethylhexylsebacate 6 100 51 Diisodecylphtalate 6 100 52 Dibutylphtalate 3 100 53 Dioctylphtalate 6 100 54 Butylbenzylphtalate 6 100 55 Ditridecylphtalate 6 100 56 Diisononylphtalate 6 100 57 Rheoplast 39 6 100 Notes: - Chlorparaffin: available from Hüls - Priplast: available from Unichema - Rheoplast 39: epoxytype plasticizer from Ciba-Geigy The results in this table indicate that the performance of the treated substrate is high, independent of the structure of the added plasticizer. Examples 58 to 70 In examples 58 to 70 the amount of the plasticizer has been varied. In all cases, solutions in MIBK of FX-3530 (0.3% SOF), PA-18 (0.06% SOF), silicone softener SH8011 (0.3% SOF) and plasticizer (various amounts as given in table 11) were applied to 100% cotton. The plasticizers evaluated were butylbenzylphtalate (BBP) and dioctylazelate (DOZ). The treated substrates were dried at room temperature and conditioned overnight before testing. The results of oil repellency and spray rating are given in Table 11. Performance properties of 100% cotton substrate, treated with fluoroaliphatic radical-containing agent, polymer comprising cyclic carboxylic anhydride groups, silicone softener and plasticizer Ex. No. Plasticizer Type Plasticizer 100% Cotton SOF % Solids of FX-3530 OR SR 58 / 0 0 1 100 59 BBP 0.015 5 1 100 60 BBP 0.03 10 1 100 61 BBP 0.06 20 2 100 62 BBP 0.15 50 4 100 63 BBP 0.3 100 5 100 64 BBP 0.6 200 5 100 65 DOZ 0.015 5 2 100 66 DOZ 0.03 10 2 100 67 DOZ 0.06 20 3 100 68 DOZ 0.15 50 5 100 69 DOZ 0.3 100 5 100 70 DOZ 0.6 200 4 100 The results in this table indicate that it is preferable to add a plasticizer to the treatment solution of the present invention when also a silicone softener is used. The plasticizer can be added in various amounts, but preferably it is added at a minimum of 20% of the fluoroaliphatic radical-containing agent solids. Examples 71 to 73 and Comparative Examples C-12 to C-14 In examples 71 to 73, FX-3530 was gradually replaced by the copolymers of (meth)acrylic acid esters with maleic anhydride as given in Table 1, so as to obtain a constant level of 0.3% solids on fabric after drying. Comparative Example C-12 was made without the addition of such a copolymer. In Comparative Examples C-13 and C-14 a homopolymer of the (meth)acrylic acid ester was used. All treatment solutions in MIBK of Examples 71 to 73 and Comparative Examples C-12 to C-14 were applied to Pes/Co Utex fabric. After treatment the fabric was dried at 70°C for 30 min, eventually followed by heat treatment at 150°C for 5 sec (ironed). The results of oil and water repellency tests are given in Table 12. Performance of Pes/Co Utex fabric treated with FX-3530 and (meth)acrylic acid ester/maleic anhydride copolymers or (meth)acrylic acid ester homopolymers Ex. No. FX-3530 Solids Copolymer Solids Dried Dried + Ironed OR SR OR SR C-12 0.3 4 80 3 80 C-13 0.24 0.06 4 80 4 80 71 0.24 0.06 4 100 4 100 C-14 0.24 0.06 4 80 3 80 72 0.24 0.06 4 90 3 90 73 0.24 0.06 4 100 3 100 Examples 74 to 78 and Comparative Examples C-15 to C-17 In examples 74 to 78 blends were made of FX-3530 (0.3% SOF) with polymers comprising pendant cyclic carboxylic anhydrides (0.06% SOF) as given in table 13. Comparative example C-15 was made without the addition of a polymer comprising pendant cyclic anhydrides. In comparative examples C-16 and C-17, methacrylic acid ester copolymers of ODMA/AMA without grafted MA were used. The blends were applied to Pes/Co Utex fabric by solvent padding (MIBK), at 100% WPU. The fabrics were dried at 60°C for 30 minutes. Alternatively, the fabrics were additionally ironed at 150°C for 5 sec. The results of the performance of the treated fabrics are given in table 13. Performance properties of Pes/Co Utex substrate treated with fluoroaliphatic radical-containing agent (0.3% SOF) and polymer comprising pendant cyclic carboxylic anhydride groups (0.06% SOF) Ex. No. Polymer comprising pendant cyclic carboxylic anhydride Pes/Co Utex Dried Dried + Ironed OR SR OR SR 74 (ODMA/AMA 90/10) /MA 5 90 4 100 75 (ODMA/AMA 80/20) /MA 5 100 4 100 76 Lithene LX-16-10MA 3 100 3 100 77 Lithene N4-5000-10MA 3 100 3 100 78 Lithene PM-25MA 3 100 4 100 C-15 / 4 70 3 70 C-16 ODMA/AMA 90/10 5 70 4 70 C-17 ODMA/AMA 80/20 4 70 4 70 The results in table 13 indicate that the addition of a polymer comprising pendant cyclic carboxylic anhydride groups to the fluoroaliphatic radical-containing agent gives an overall higher performance of the treated fabric.

Claims: A water and oil repellency imparting composition comprising: (a) a fluoroaliphatic radical-containing agent; and (b) a polymer comprising cyclic carboxylic anhydride groups, (c) a solvent, the water and oil repellency imparting composition being free of water or containing water in an amount of less than 0.5% by weight, based on the total weight of the composition; with the proviso that, when the solvent is a mixture of C 6 to C 9 aliphatic hydrocarbons, C 1 to C 4 alcohols and trichlorotrifluoroethane, the composition is free of a flexibilizing polymer selected from the group consisting of polyisobutylene, styrene-olefin-styrene block polymer, or a copolymer of ethylene and vinylacetate, acrylate esters, methacrylate esters or alpha-olefins. The composition of claim 1, wherein component (b) is a copolymer of at least one compound having a terminal ethylenically unsaturated bond and at least one cyclic carboxylic anhydride having an ethylenically unsaturated bond. The composition of claim 1, wherein component (b) is a polymer having pendant cyclic carboxylic anhydride groups. The composition according to claim 2, wherein the compound having a terminal ethylenically unsaturated bond is an aliphatic compound having 2 to 30 carbon atoms. The composition according to claim 2, wherein the compound having a terminal ethylenically unsaturated bond is a (meth)acrylic acid derivative. The composition according to claim 2, wherein the compound having a terminal ethylenically unsaturated bond is a vinyl ether. The composition according to claim 2, wherein the compound having a terminal ethylenically unsaturated bond is an α-olefin containing an aromatic group. The composition according to claim 3, wherein the polymer having pendant cyclic carboxylic anhydride groups is a polyolefin. The composition according to claim 3, wherein the polymer having pendant cyclic carboxylic anhydride groups is a poly(meth)acrylic ester. The composition according to any one of claims 1 to 9, wherein the cyclic carboxylic anhydride groups are derived from maleic anhydride. The composition according to claim 2, wherein component (b) is composed of subunits of formula (I) wherein the residues R 1 and R 2 may be both hydrogen or one of them is hydrogen and the other is an aliphatic or aromatic group of not more than 30 carbon atoms which may contain up to 5 heteroatoms, R 3 and R 4 are independently hydrogen or methyl, n is an integer of 50 to 1000 and m is an integer of at least 1. The composition according to claim 11, wherein in Formula I, one of the residues R 1 and R 2 is an alkyl group having up to 28 carbon atoms, an ether group or carboxylic group having up to 30 carbon atoms or a phenyl group, the other of the residues R 1 and R 2 is hydrogen, one of the residues R 3 and R 4 is hydrogen or methyl and the other is hydrogen. The composition according to any one of claims 1 to 12, wherein the ratio between component (a) and component (b) is from 1:0.02 to 1:3 by weight. The composition according to any one of claims 1 to 13 additionally comprising a softener and/or a plasticizer. The composition according to claim 14, wherein the softener is a silicone softener. The composition according to claim 15, wherein the silicone softener is present in an amount of 5% to 300% by weight of component (a). Use of a water and oil repellency imparting composition for providing water and oil repellency to textiles or leather, said water and oil repellency imparting composition comprising: (a) a fluoroaliphatic radical containing agent; and (b) a polymer comprising cyclic carboxylic anhydride groups; (c) a solvent and said water and oil repellency imparting composition being free of water or containing water in an amount of not more than 0.5% by weight. Use according to claim 17 wherein the water and oil repellency imparting composition further comprises a softener and/or plasticizer. A textile or leather substrate treated with a water and oil repellency imparting composition comprising: (a) a fluoroaliphatic radical containing agent; and (b) a polymer comprising cyclic carboxylic anhydride groups; (c) a solvent and said water and oil repellency imparting composition being free of water or containing water in an amount of not more than 0.5% by weight. A textile or leather substrate according to claim 19 wherein said water and oil repellency imparting composition further comprises a softener and/or plasticizer.

Inventors: COPPENS DIRK M, COPPENS, DIRK M.
Applicants: MINNESOTA MINING & MFG, MINNESOTA MINING AND MANUFACTURING COMPANY
Application year: 1993
Main classification: D06M15
IPC codes: D06M15, D06M13