Method and apparatus for separating air

Abstract: The present invention relates to a method and an apparatus for separating specific component gas from mixed gas, wherein granular absorbent is held in a sealed space in a layered state, easily adsorptive gas is absorbed to the granular absorbent by blowing the mixed gas into said absorbent layers and contacting said granular absorbent with counter-current of mixed gas, and said granular absorbent is transferred gradually out of said sealed space, and reactivated by desorbing said easily adsorptive gas from said granular absorbent, and said reactivated granular absorbent is returned to the inside of said sealed space to be reused. Therefore, frequent actions of opening and closing valves are unnecessary, so that it is possible to separate and produce excellent product gas with high purity.

Description: The present invention relates to a method of separating oxygen and nitrogen from air, and an apparatus used therefor. Although there are various methods for separating specific component gas (product gas) such as nitrogen and oxygen from mixed gas such as air, a method of separation using absorbent is recently employed widely for its easiness of designing an apparatus and low cost of equipment. Such a method of separation using absorbent is generally called PSA method, wherein plural adsorption towers are filled with absorbent, and operations such as supply of mixed gas to these adsorption towers, adsorption of specific component gas, desorption of specific component gas, and reactivation of absorbent are conducted alternately by switching valves. And, supply of material gas is conducted in compressed condition and desorption of the specific component gas is conducted in normal pressure or by vacuum suction. In an apparatus for the PSA method, the number of times for opening and closing valves is extremely high, since the above-mentioned operations are conducted one after another, which shortens life duration of valves, and, at the same time, intensively frequent stitching of valves greatens fluctuations of pressure in the adsorption towers. As a result, a difficult point arises that is an increment of fluctuations of purity of the specific component gas. Also, when the pressure is equalized and the like, noise occurrence by instantaneous inflow of large quantity of gas is unavoidable. Moreover, each adsorption tower is compelled to be arranged on a same plane in the apparatus, so that the apparatus requires a huge space. It has been desired to eliminate frequent actions of opening and closing valves, to dispel unevenness of purity caused by fluctuations of pressure and noise, to implement high yield, and to save space. The present invention provides an apparatus and method for the separation of air into nitrogen and oxygen gas according to the claims set out herein. In the present invention, unlike the PSA method currently in use wherein the absorbent is fixed in the adsorption towers, the granular absorbent is held in the first sealed space such as adsorption space in the absorption tower, air is blown out of nozzles into the granular absorbent held in the layers, and the above absorbent is contacted with counter-current of air by the pressure of the blowout, so that the easily adsorptive nitrogen gas in air is absorbed onto the absorbent. Then, the absorbent which absorbed the nitrogen is gradually transferred to the second sealed space such as a desorption-reactivation vessel and desorbs the nitrogen there, and the absorbent is reactivated at the same time. And, the reactivated absorbent is returned to the first sealed space to reuse circularly. In this way, a large numbers of valves and frequent opening and closing of valves, that is required in the PSA method, are unnecessary. Fluctuations of pressure are significantly reduced to eliminate uneven purity of product gas in the present invention since adsorption and desorption of easily adsorptive nitrogen gas are conducted for recyclable use during the process of transference of the granular absorbent in the invention. Moreover, in accordance with the invention, the absorbent contacts the air only statically in the first sealed space because the absorbent is held in the absorbent spaces of the absorbent tower and the like in a layered state, and the air is blown out of the nozzles, which can suppress powdering phenomenon of the absorbent caused by an impact of sudden transference of the absorbent. The present invention is now described in further detail. The apparatus of the invention could be used for the concentration and recovery of specific effective gas (H 2 , CO, hydrocarbon, and the like, for example) from air or from a mixed gas in a production process for industrial gas, purification of gas containing harmful gas, and the like. Among the granular absorbents employed in the invention, there are zeolite, silica gel, activated alumina, activated carbon, and the like, and they are used independently or in combination. For example, zeolite molecular sieve as the absorbent for nitrogen, carbon molecular sieve as the absorbent for oxygen, and zeolite molecular sieve for carbon dioxide, and the like are employed. Also, silica gel and activated alumina are suitably employed for dehumidification, and activated carbon and the like are used for the adsorption of hydrocarbon in air. These absorbents are needed to be in a granulated state for they are required to be able to transfer. In the invention, a granulated state signifies that the absorbent itself is formed to be able to transfer, and neither shape nor dimension of the granule has to be brought up as the matter. For example, it will not interfere with the invention whether or not the shape is flat, pellet, fine grain, or ultra fine powder, although sphere is preferred. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic process diagram showing an embodiment of the present invention; Fig. 2 is an enlarged view of a part A circled in Fig. 1; Fig. 3 is an enlarged plane view of said part A in Fig. 1; Fig. 4 is an enlarged view of a part B circled in Fig. 1; Fig. 5 is an enlarged sectional view of a classifier 24; Fig. 6 is a schematic process diagram showing still another embodiment of the present invention; Fig. 7 is an enlarged view of a part A' circled in Fig. 6; Followings are description of examples of the embodiments. EXAMPLES Fig. 1 shows an example of separating air into oxygen and nitrogen Referring to the figure, material air is compressed in a blower 3 by way of an air filter 1 and a continuous dehumidifier of adsorption system 2, and fed into a heat exchanger 5a in an adsorption-reactivation vessel 5 installed beneath an adsorption tower 4. In the adsorption-reactivation vessel 5, nitrogen gas (easily absorptive gas) is desorbed from a granular absorbent (will be abbreviated as 'absorbent' hereinafter) 14, which absorbed nitrogen in the adsorption tower 4, in order to reactivate the absorbent 14, and the adsorption-reactivation vessel 5 is constantly kept in a decompressed state by a vacuum pump 6. The heat exchanger 5a heats said absorbent 14, and stimulates the desorption of nitrogen, that is, the absorbent 14 is exothermic when it absorbs gas, and endothermic when it desorbs. Therefore, nitrogen gas gets hardly desorbed when a temperature of the absorbent 14 declines with an advance of desorption in the above-mentioned adsorption-reactivation vessel 5. In the present example, the above heat exchanger 5a carries heat of compression from the blower 3 with the material air, and said absorbent 14 is heated by the heat of compression, which suppresses the temperature fall of the absorbent 14. Consequently, a desorbing speed and the like of the absorbent 14 do not decrease. The air material which accordingly heated the absorbent 14 is cooled by an after cooler 7, cooled still more in a water cooled cooling system 8, and led into the adsorption tower 4 in a temperature controlled within a range of -40 °C to 40°C . Inner space of said adsorption tower is divided into three vertically by two partitioning plates 9 and 10, and a space between the partitioning plates 9 and 10 is designed to be an adsorption space 11. A number of nozzles 12 to blow out the material air and flow holes 13 to allow the absorbent 14 to flow down gradually are formed at the lower partitioning plate 9 shown in Fig. 2 and the plane view, Fig. 3. Wire gauzes 12a cover opening ends of the nozzles 12 in order to prevent admission of the absorbent 14. Also, flow nozzles 13a extend downward from flow holes 13 to allow the absorbent 14 to flow down evenly dispersing in the space. Reference numeral 15 is a shielding plate installed to form a space under the lower partitioning plate 9 for introducing the material air, and said flow nozzles 13a extend downward through the shielding plate 15. The absorbent 14 stored on the lower partitioning plate 9 is contacted and absorbed by the blowout pressure of the material air, and flows downward in order of the lower part of the absorbent by way of the flow holes 13 and the flow nozzles 13a. The absorbent 14 flowing downward has absorbed nitrogen gas by the above-mentioned contact-absorption in the adsorption space 11. In the upper space of the adsorption space 11, oxygen gas is held. That is, the nitrogen gas of the material air is desorbed and eliminated by said absorbent 14, and, as a result, oxygen gas remains and stores in the upper quart of the adsorption space 11. A reference numeral 16 is a product oxygen withdrawal pipeline 16 for withdrawing the oxygen gas as product oxygen gas. The upper partitioning plate 10 forming a ceiling of the adsorption space 11 has a structure shown in Fig. 4. In the same way as the lower partitioning plate 9 shown in Fig. 2, the nozzles 12 covered with the wire gauzes 12a and the flow holes 13 installed with the flow nozzles 13a are provided at the upper partitioning plate 10. Only, a cutting hole 15a is formed at the center of a shielding plate 15', and a part of the oxygen gas held at the upper part of the adsorption space 11 is introduced thereto. The introduced oxygen gas is discharged through an exhaust pipe 17 to outside by way of the nozzles 12 and the upper space in the vessel of the absorbent 14. In this way, pressure in the adsorption tower 4 is kept almost equally. In the adsorption tower 4, the absorbent 14 (nitrogen gas is absorbed) flowing downward through flow holes 13 and the nozzles 13a installed at the lower partitioning plate 9 flows down to a first buffer vessel 19 by a rotary valve 18 always rotating counterclockwise at a constant speed. The first buffer vessel 19 is located between the adsorption tower 4 and the above-mentioned desorption-reactivation vessel 5, and has an effect of keeping a vacuumed state of the desorption-reactivation vessel 5. Another rotary valve 20 always rotating counterclockwise at a constant speed is installed beneath the above-mentioned first buffer vessel 19, which gradually transfers the absorbent 14 in the first buffer vessel 19 into the desorption-reactivation vessel 5. As mentioned hereinbefore, the desorption- reactivation vessel 5 is decompressed by vacuum power of suction of the vacuum pump 6 to be in a decompression state (preferably 1.33 to 66.5 x 10 3 Pa (10 to 500 torr)), and heated by an effect of the heat exchanger 5a, so that desorption of the nitrogen gas is efficiently conducted. The reactivated absorbent 14, wherein the nitrogen gas is desorbed, is transfered to a second buffer vessel 22 by a rotary valve 21 always rotating counterclockwise at a constant speed which is installed beneath the desorption-reactivation vessel 5. The second buffer vessel 22 is provided so that the pressure in the adsorption tower 4 does not directly influence the inside of the desorption-reactivation vessel 5 through a carrier system 23. A fourth rotary valve 22a always rotating counterclockwise at a constant speed is also installed beneath the second buffer vessel 22 in order to constantly supply the determined amount of reactivated absorbent into the carrier system 23. In the carrier system, a belt conveyor for conveyance (not shown in the figure) is provided at a horizontal section 23a, and a bucket conveyor (not shown in the figure) is provided at a vertical section 23b. The absorbent 14 is transferred horizontally, then vertically to be returned to the upper part of the adsorption tower 4. A classifier 24 is installed on the upper section 23c of the carrier system 23 with an object of preventing transfer condition of the absorbent from change, which classifies and eliminates the absorbent 14 crushed and powdered in the process of the above-mentioned transfer, and prevents the transfer condition from the change caused by interminglement of the powdered absorbent. Said classifier 24 is structured as shown in Fig. 5. That is, the classifier 24 comprises an external cylinder 25 and an internal cylinder 26, and the internal cylinder 26 is formed out of wire gauze. A low-frequency vibrating motor 27 is installed under the external cylinder 25 so that both external and internal cylinders 25 and 26 are vibrated. A reducer 28 installed beneath the external cylinder 26 withdraws the classified powder absorbent to outside through a hose 29. A reference numeral 30 is a hose band connecting said hose with the reducer 28. Above-mentioned classifier 24 can be vibrated with its right and left sides connected with the carrier system 23 through rubber hoses (not shown in the figure). The absorbent 14 reactivated in this way is supplied to the upper part of the adsorption tower 4 and reused as mentioned hereinbefore. Purity of the product oxygen gas obtained as mentioned hereinbefore was 95.1%, which is an excellent record. On the other hand, purity of oxygen gas obtained by employing a triple-tower PSA apparatus currently in use filled with zeolite molecular sieve was 93% (Said PSA apparatus has the same performance as the apparatus for separating gas mentioned above as the example). Also, yield in a fixed-bed PSA was about 50% while yield in the present example was 92%, which is very high. Although the obtained nitrogen gas is vacuum-exhausted by the vacuum pump 6 and emitted into the air in the example shown as Fig. 1, said nitrogen gas can be collected without being emitted into the air if nitrogen gas were necessary. Fig. 6 shows an example of producing product nitrogen gas and product oxygen gas. In the example, the purity of the nitrogen gas is raised, and, at the same time, a yield of oxygen is improved by refluxing a part of the product nitrogen gas through 6a to the adsorption tower 4 and passing it through the absorbent 14 again. Describing further detail, a block (refer Fig. 2) of the lower partitioning plate 9 shown in Fig. 1 is replaced by a block with an exhaust line shown in Fig. 7 while a third partitioning plate 9' is reinforced under the block of the lower partitioning plate 9 in the same way as the block of the lower partitioning plate 9 shown in Fig. 2, and the block of the third partitioning plate 9' is connected with a reflux line 6a' extended from the exhaust line 6a in the example. And, the nitrogen gas introduced to the lowest block of the third partitioning plate 9' by way of the reflux line 6a' is blown upward from nozzles 12 of the third partitioning plate 9' into layers of the absorbent 14 held on the third partitioning plate 9', only the nitrogen is absorbed, and remains are allowed to flow down to the lowest level of the adsorption tower 4 from nozzles 13a while impurity is moved upward and exhausted through the exhaust line 30. The other sections are in the same way as the ones in Fig. 1., and the same reference numerals are given to the same sections. Improvement of the purity of product nitrogen gas is accomplished in the present example. Purity of the product nitrogen gas obtained in this way was 99.93%. In contrast, purity of product nitrogen gas obtained in the fixed-bed PSA apparatus which has about the same performance as the apparatus mentioned in the example was about 88%. As mentioned hereinbefore, the method of present invention comprises processes of supporting granular absorbent in a first sealed space in a layered state, blowing out air into the above granular absorbent layers from nozzles, making above absorbent contact with counter-current of the air by the pressure of the blowout in order to absorb the easily adsorptive nitrogen onto the absorbent, transferring the above-mentioned held granular absorbent which has absorbed nitrogen gradually in order to desorb the nitrogen and reactivate the absorbent, and returning the reactivated granular absorbent into the first sealed space such as the adsorption space. Therefore, unlike a separating method employing PSA apparatus currently in use, frequent actions of opening and closing valves are unnecessary, and fluctuations of pressure in the adsorption tower are reduced, so that it becomes possible to separate and produce stable product gas with excellent purity. Especially, the apparatus disclosed in the present invention is not constituted with a large number of valves, and can be long-lived since frequent actions of opening and closing valves are unnecessary. Also, purity of product gas can be kept stable because the fluctuations of the pressure caused by the frequent opening and closing of valves do not occur in the adsorption tower. Moreover, it is possible to obtain high yield nearly two times better than that in the fixed-bed PSA apparatus currently in use, And, a required space for the site is substantially reduced since the apparatus can be constructed with three-dimentional advantages. Also, in contrast with a continuous adsorption tower (heat reactivation system) although a field of the invention is different thereof, the apparatus of a heat vacuum reactivation system (PTSA) according to the present invention displays efficient reactivation, and, because of a transferring-bed system employing the partitioning plate block which is developed in the invention, powdering of the absorbent is limited. Besides, it is an advantage that quantity and purity of the products can be easily changed in accordance with demands by variable control of circulating quantity of the absorbent, rates of reactivation in reactivation means (vacuum pressure, temperature, and the like) and the like, and that the energy needed is not proportionally followed by losses.

Claims: Apparatus for separation of air comprising a first chamber (11) and a second chamber (5), each chamber having means for withdrawing gas accumulating therein, the second chamber being able to withstand a reduced pressure, a vacuum pump (6) for decompressing the second chamber, at least one nozzle (12) in the bottom wall (9) of the first chamber for continuously introducing air into the first chamber, the first and second chambers being in fluid communication by means of at least one hole (13) in the bottom wall (9) of the first chamber allowing granular material (14) to flow continuously from the first to the second chamber, and means (23) for continuously withdrawing granular material from the second chamber and returning it into the first chamber. Apparatus according to claim 1 in which the open end(s) of the at least one nozzle (12) is covered with wire gauze (12a) to prevent admission of granular material. Apparatus according to claim 1 or 2 further comprising flow nozzle(s) (13a) extending downwardly from the said at least one flow hole (13). Apparatus according to any preceding claim further comprising a third chamber between the first (11) and second (5) chambers and in fluid communication therewith, and at least one nozzle for continuously introducing gas withdrawn from the second chamber (5) into the third chamber. Apparatus according to any preceding claim further comprising a heat exchanger (5a) for heating material held in the second chamber (5). A method for the continuous separation of air which comprises (i) introducing air into a first chamber (11), in which is held a granular sorbent (14) for absorbing nitrogen gas, through at least one nozzle (12) extending through the wall of the first chamber and into the granular sorbent held therein; (ii) providing a second chamber (5) in fluid communication with the first chamber and causing the granular sorbent to flow from the first to the second chamber in a direction counter-current to that of the introduced air; (iii) withdrawing non-absorbed oxygen gas from the first chamber; (iv) heating and decompressing the granular sorbent in the second chamber to cause desorption of nitrogen and reactivation of the sorbent; (v) withdrawing nitrogen from the second chamber; and (vi) withdrawing reactivated sorbent from the second chamber and returning it to the first chamber. Method according to claim 6 including the step of introducing some of the nitrogen gas withdrawn from the second chamber into a third chamber positioned between the first and second chambers. Method according to any of claims 6 to 7 in which the air is compressed before introduction into the first chamber and the heat of compression is used to heat the second chamber.

Inventors: KIYAMA HIROMI, MIHOICHI NOBUHIKO, YOSHINO AKIRA, KIYAMA, HIROMI, MIHOICHI, NOBUHIKO, YOSHINO, AKIRA
Applicants: DAIDO HOXAN INC, DAIDO HOXAN INC.
Application year: 1993
Main classification: B01D53
IPC codes: B01D53