INFRARED OPTICAL PART AND MEASURING INSTRUMENT

Abstract: An infrared optical part, such as a prism consisting of synthetic diamond and capable of carrying out an ATR spectroscopic analysis of a sample to be measured, which is deposited on an object in a place in bad environment, a structure or clothes, by merely bringing the prism into pressure contact with these objects, and a sample holding slide plate, which consists of synthetic diamond and has a long useful life, for an infrared microscope; and a measuring instrument using this prism. Since a total reflection (ATR) prism (14) of synthetic diamond the crystals of which have a nitrogen content of not more than 3 ppm and a boron content of not more than 3 ppm, optical mirrors (12, 17), lenses (13, 16) or fibers are used, a total reflection (ATR) spectroscopic analysis of a sample is carried out by bringing the prism into direct pressure contact with the sample (15) without using a holder.

Description: The present invention relates to optical parts primarily for use in infrared spectral analysis and, more particularly, to an ATR (attenuated total reflectance) prism capable of measuring ATR spectra only by bringing the prism into pressure contact with a measuring object. In a conventional infrared ATR spectrometer, first, with the use of a prism 1 as shown in Fig. 1, a sample 2 processed into a thin piece is put into contact with a prism surface 3, on which measuring light 4 is made incident. Then, upon total reflection of the light by an interface 3 between the sample and the prism, there occurs a penetration which causes an absorption unique to the sample. By measuring the spectrum of transmitted light 5 that has undergone the absorption is measured, the sample and impurities contained therein are measured. It is to be noted that details of this method is as described in "Development of Transparent Optical Parts for Large Output CO 2 Laser," by Takeo Miyata. Conventionally, as the material of this prism 1 for infrared ATR spectral analysis, such substances as shown in Table 1 have been available. As the material of the prism 1, among other natural diamonds, the optimum one is that designated type IIa, that exhibits no absorption in the infrared region. However, as shown in Table 1, conventionally available substances except diamonds have had some problems such as: (1) narrow transmission region; (2) toxic; (3) liable to damage; and (4) deliquescent. On account of the above defects, it has hitherto been quite difficult to conduct measurement in non-air-conditioned, poor-environment rooms, or at any places outdoors. Moreover, their insufficiency in durability or strength would make it difficult to push the prism into direct contact with the sample itself for measurement, which required the sample to be formed into a thin piece and put into contact with the prism by using a special holder. On the other hand, whereas diamonds have almost no defects in terms of material quality, the type suitable for infrared spectral analysis among diamonds is the one so called type IIa that shows no absorption in the infrared region. This type of diamond is as small in quantity as 1-2% of the total yield of natural diamonds, such that those of large size as much as several millimeters enough to be used for prisms are very rare in yield, almost unavailable in actual cases. The present invention consists in an infrared optical part which comprises an attenuated total reflectance (ATR) prism, made from a synthetic diamond having a nitrogen content of not more than 3 ppm and a boron content of not more than 3 ppm contained in the crystal, the prism having a surface adapted to be placed in contact with a sample and an incident surface through which incident light can be directed onto the sample and reflected therefrom, characterised in that the prism has a transmitting surface or surfaces so configured that incident light reflected from the sample can pass straight out through said transmitting surface or surfaces without total internal reflection. The infrared optical part of the invention can be incorporated in a measuring instrument which solves the above described problems and which allows ATR spectral analysis to be conducted by simply pushing a prism into contact with a measuring object, in measurement anywhere with a poor environment, measurement of structures themselves, or measurement of samples that have stuck to cloths or the like. A compact measuring instrument can be fabricated by combining an optical-use mirror or optical fiber or optical-use lens and the aforementioned synthetic diamond, which makes it possible to conduct measurement by pushing the instrument into direct contact with the sample. To obtain better incidence or convergence of ATR measuring light, the prism is preferably formed into a shape such that it is covered with small planes that will not reflect ATR light. To obtain better convergence or measuring accuracy of incident light or ATR measuring light, a lens, a prism, or a mirror formed of a substance with a diamond-equivalent refractive index (ZnSe, KRS-5, etc) can be combined in contact with a diamond ATR prism. It is noted that the diamond ATR prism of the present invention is usable also as a common prism, and that the spectral analysis system of the invention allows measurement even in visual and ultraviolet regions without being limited to the infrared region. Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings wherein: FIG. 1 is a front view showing a measuring method using a conventional ATR prism; FIG. 2 is a front view showing an ATR measuring instrument in which a prism is fixed downward during measurement; FIG. 3 is a front view showing an ATR measuring instrument in which a prism is located upward of a sample and lowered into contact therewith during measurement; FIG. 4 is a front view showing an ATR measuring instrument according to the present invention in which a probe and a measuring instrument are connected to each other by an optical fiber; FIG. 5 is a front view showing a measuring instrument employing a prism covered with small planes according to the present invention; and FIG. 6 is a front view showing a measuring instrument employing a prism in combination with a substance having a diamond-equivalent refractive index according to the present invention. (1) Function of using a synthetic diamond having a nitrogen content of not more than 3 ppm and a boron content of not more than 3 ppm: Among diamonds, those suitable for infrared spectral analysis are the so-called type IIa that exhibits no absorption in the infrared region. This type of diamond is as small in quantity as 1 - 2% of the yield of natural diamonds such that those of large size as much as several millimeters enough to be used for prisms are very rare in yield, virtually non-existing. Thus, the present invention has employed a synthetic diamond that can be synthesized into large size. Since this synthetic diamond generally uses a metal solvent of Fe, Ni, Co, or the like, nitrogen and boron atoms existing in the solvent are incorporated into crystals, so that absorption peaks appear in the infrared region. Absorption by the nitrogen element appears as a sharp peak at 1332 cm -1 and a gentle, large peak of 1130 cm -1 . The former, with the use of an FTIR (Fourier Transform Infrared Radiation) spectral analysis system, appears as a pseudo peak, resulting in a measurement error. The latter's large absorption peak, in the case of prisms, causes the ratio of (transmitted measuring light) / (incident light) to lower because of a long light path of infrared light, with an increased S/N ratio and an also increased measurement error. Prisms will be affected to greater extent by the latter, in which case diamonds suitable for the material have been found to have a nitrogen content of not more than 3 ppm. Further, absorption by the boron element shows sharp absorptions at 2935 cm -1 , 2807 cm -1 , 2459 cm -1 , and 1332 cm -1 , such that wrong measurement results may be derived as pseudo peaks. However, it has been found that such a problem will not occur when the boron content is not more than 3 ppm. (2) Effect of fabricating a compact probe in combination of a synthetic diamond and an optical-use mirror and the like: In measurement in which the prism is put into direct contact with a measuring object, the most superior material in durability and corrosion resistance is diamond, so that the present invention employs a synthetic diamond from the advantages as described in the preceding paragraph (1). In the conventional ATR measuring method, as shown in Fig. 1, measurement was conducted in such a state that the sample 2 was processed into a thin piece or a flat plate and put into contact with the prism surface 3 and pushed thereagainst by a holder or the like. In this case, samples which can be easily processed into a thin piece or flat plate are measurable. However, unmovable structures themselves or samples sticking to cloths or the like could not be measured as they were. From this point of view, the present invention has found three ways to solve such problems: (a) For measurement with the arrangement that a diamond prism is installed downward and a sample is set thereon and pushed thereagainst by a jig etc., a mirror or a lens is fixedly installed to improve the introduction of incident light onto the diamond prism and convergence of the transmission side measuring light. A typical example of this is illustrated in Fig. 2. Referring to Fig. 2, designated by numeral 14 is a prism, and by 15 is a sample. Incident light 11, which makes incident vertically from underside, enters into the prism 14 as converged by a converging mirror 12 and a converging lens 13, where it is reflected and absorbed at the interface on the prism 14 with the sample 15, transmitting the prism 14 into measuring light 18, which is led downward by a converging lens 16 and a converging mirror 17, thus subjected to measurement. In this way a small probe can be fabricated in combination of a prism, mirrors, and lenses. (b) For measurement with the arrangement that a diamond prism is installed upward, a sample is set downward thereof, and that the diamond prism itself is lowered and pushed against the sample, a mirror or a lens was arranged so that measurement can be conducted even with a slide of the prism. A typical example of this is illustrated in Fig. 3. Referring to Fig. 3, designated by numeral 24 is a prism, 25 is a sample, and 26 is a sample base on which the sample is to be placed. Incident light 21, which makes incident in the horizontal direction, is led downward by a turning mirror 22 and applied to the prism 24 by a converging mirror 23. If the prism 24 is lowered to be pushed against the sample 25, the incident light 21 is reflected and absorbed at the interface between the prism and the sample, measuring light 29 being led upward by a converging mirror 27 and led toward the horizontal direction by a turning mirror 28. With this arrangement, even if the prism 24 moves up and down, measurement can be conducted with the place to which the measuring light 29 is led unchanged. (c) To make a diamond prism movable to any arbitrary place, an optical fiber was used for introduction and transfer of incident light, and for convergence and transfer of transmitted measuring light. A typical example of this is illustrated in Fig. 4. Referring to Fig. 4, incident light 31 is introduced to a prism 33 through within an optical fiber 32, reflected and absorbed at the interface between the prism 33 and a sample 34, coming out of the prism 33, passing through within an optical fiber 35 as measuring light 36, thus led to a measuring instrument (not shown). Since the probe and the measuring instrument are connected by an optical fiber, the probe can be easily moved to a measuring point, facilitating the measurement. (3) Function of forming the prism into a shape that it is covered with small planes that will not totally reflect light, to obtain better convergence of ATR measuring light: Diamond has a high refractive index, so that it involves repeated reflection within the prism, which leads to a deteriorated convergence efficiency of ATR light disadvantageously. In the present invention, to better the efficiencies of incidence and convergence of light, the prism is covered with small planes so as to prevent reflection loss at the surface where the ATR light is applied to or emitted from the prism. A typical example of this is illustrated in Fig. 5. Referring to Fig. 5, incident light 41 is converged by a lens 42, entering a prism 43. Then the incident light is reflected at the interface between a sample 45 and the prism 43, radiated out of the prism. To reduce any loss that occurs when the ATR light reflected at the surface radiates out of the prism, the prism 43 is covered with small planes 44. Radiated measuring light 47 is turned by a mirror 46, thus sent to the measuring system. (4) Function of contact-combining a diamond and an optical part formed of a substance with a substantially diamond - equivalent refractive index: Diamonds are so poor in workability that a curved surface cannot be obtained. Also, their prices are so high that the greater the anvil, the higher the price, unfavorably. For this reason, a substance with a substantially diamond-equivalent refractive index (e.g. ZuSe, KRS5, etc.) is previously worked and contact-combined with a diamond, thereby preventing any loss in incidence and convergence of light. Further, partly replacing the diamond with these substances will allow a larger prism to be obtained, improving the measuring accuracy. An example is shown in Fig. 6. Incident light 51 comes into a substance 53 with a diamond-equivalent refractive index which has been subjected to curved surface and other processing, via a converging mirror 52, entering a diamond prism 54 without being reflected. It is then totally reflected at the interface with a sample 55, thus emitted out of the substance 53 with a diamond-equivalent refractive index. In this emission, the substance 53 with a diamond-equivalent refractive index, having been worked into a curved surface, will involve almost no reflection loss. Emitted measuring light 57 is converged by a mirror 56. The following examples further illustrate the invention. (Example 1) A high-purity single crystal was synthesized by using a temperature difference method under such a pressure - temperature range that diamond holds stable. An Fe - 40 Co alloy was used for the solvent applied to the synthesis. To remove nitrogen, an AlTi alloy was added. Also, to examine the effect of the boron element, a solvent metal incorporating materials of different purities was prepared and used for synthesis. The synthesized crystal was processed as shown in Fig. 2, and subjected to ATR spectrometer. As seen from Table 2, it can be understood that the material having a nitrogen content of not more than 3 ppm and a boron content of not more than 3 ppm as contained in crystal is suitable for the ATR prism of the present invention. (Example 2) The prism used in Experiment No. 1 in Example 1 was reworked into a shape as designated by numeral 24 in Fig. 3. The prism 24 was set as shown in Fig. 3, where incident light 21 was turned by a turning mirror 22, and entered into the prism 24 by a turning mirror 23. The set prism 24 was lowered and pushed against a sample 25 on a sample base 26. The incident light 21 was repeatedly totally reflected at the interface between the prism 24 and the sample 25, thereby absorbed, and radiated in the direction opposite to that in incidence. Measuring light 29 that had permeated the prism 24 was converged by a Cassegrain mirror 27, thus led to the measuring system by a turning mirror 28. By the above method, ethylene glycol sticking to a PVC plate was successfully fixed. (Example 3) As shown in Fig. 6, a semi-spherical KRS-5 lens 53 was put on and into close contact with a diamond disc 54. These were fixed and urged on a sample 55, in which state ATR measurement was conducted. Incident light 51 was applied vertically from the right side, converged by a mirror 52, thus introduced into the semi-spherical lens 53 (KRS-5). The introduced light was not reflected at the interface with the diamond disc 54, but was reflected at the interface between the sample 55 and the diamond disc 54, thereby absorbed. Reflected light was emitted outside without involving any reflection loss at the surface of the semi-spherical lens 53. Emitted measuring light 57 was led to the measuring system by a mirror 56. By the above method, impurities mixed in a polyethylene film were fixed successfully. Also, when measurement was conducted with the semi-spherical lens 53 removed, the strength of the measuring light 57 was so low that the impurities could not be fixed.

Claims: An infrared optical part which comprises an attenuated total reflectance (ATR) prism (33, 43, 54), made from a synthetic diamond having a nitrogen content of not more than 3 ppm and a boron content of not more than 3 ppm contained in the crystal, the prism having a surface (3) adapted to be placed in contact with a sample and an incident surface through which incident light can be directed onto the sample and reflected therefrom, characterised in that the prism has a transmitting surface or surfaces (43) so configured that incident light reflected from the sample can pass straight out through said transmitting surface or surfaces without total internal reflection. An infrared optical part as claimed in claim 1 wherein an incident surface or transmitting surface of the prism (43) is covered with a plurality of surfaces (44) having no attenuated total reflection property, thereby reducing loss of incident light (41) and transmitted light (47). An infrared optical part as claimed in claim 1 wherein a substance (53) with a diamond-equivalent refractive index is surface-processed into a curved surface to reduce reflection loss of incident light and transmitted light of the prism, and put on the synthetic diamond prism (54) in close contact therewith. A measuring instrument which comprises a prism (33, 43, 54) as defined in any one of claims 1 to 3, and, in combination therewith, an optical-use mirror (46,52,56), lens (42), or fiber (32, 35), whereby attenuated total reflection (ATR) spectral analysis can be carried out by pushing the prism into direct contact with a sample (34,45, 55) without using a holder or the like.

Inventors: KATOH JIRO, KAWATE KATSUYUKI, SATO SHUICHI, SUMIYA HITOSHI, KATOH, JIRO, KAWATE, KATSUYUKI, SATO, SHUICHI, SUMIYA, HITOSHI, KATOH, JIRO, ITAMI WORKS OF SUMITOMO, KAWATE, KATSUYUKI, ITAMI WORKS OF SUMITOMO, SATO, SHUICHI, ITAMI WORKS OF SUMITOMO, SUMIYA, HITOSHI, ITAMI WORKS OF SUMITOMO
Applicants: SUMITOMO ELECTRIC INDUSTRIES, SUMITOMO ELECTRIC INDUSTRIES, LTD.
Application year: 1993
Main classification: G01N21
IPC codes: G01N21, G02B1