Liquid azo dye and ink composition containing the same

Abstract: A liquid azo dye represented by the formula: wherein, A stands for a phenylene group which may have a substituent, n is o or 1, Cp is a pyrazolone derivative residue or a naphthol derivative residue, X is -NH- or -COO- and R is an alkyl group having 3 to 12 carbon atoms .

Description: The present invention relates to a liquid dye which is used for writing ink, recording ink, stamping ink and the like. In particular, it relates to an azo type liquid dye having good solubility with organic solvents such as alcohols and glycols and an ink composition containing the same. Conventionally, as ink used for writing and recording on a material to be recorded, such as paper, or for ink-jet printing, various dyes or pigments which are dissolved or dispersed in liquid medium or binder have been used. The ink obtained by dispersing an organic pigment in a solvent has the advantage of excellent fastness such as light fastness. However, the pigment in such an ink deposits or agglomerates with time and a special treatment in the dispersion process is therefore necessary. Oil ink obtained by dissolving a dye in an organic solvent (e.g. hydrocarbons) is more profitable as it does not require such troublesome dispersion process. For such an ink, however it has recently become desirable that the organic solvent is changed to alcohols or glycols which have a low toxicity in the human body and therefore the dye should have excellent solubility in alcohol. There are various alcohol soluble dyes known which satisfy the above demand as much as possible; for instance, a salt of a basic dye and an acid dye, a basic dye treated with a fatty acid etc., a metal complex dye having a water soluble group such as a sulfonic group or an acid dye treated with an organic amine. However, the oil ink using the above listed alcohol soluble dyes (for instance, an amine salt dye of acid yellow 23, 42; acid red 73, 180; direct blue 87; acid black 52 or a salt-forming dye using a basic dye such as auramine, rhodamine, victoria blue, methyl violet, etc.) are not satisfactory in regard to stability of the ink and fastness of the written image (light fastness, water resistance etc.), resulting in the dye depositing with time or the ink increasing in viscosity when environmental ccnditions such as temperature and humidity change. FR-A-2 335 566 discloses dyes, i.e. pyrazolone bisazo compounds, the pyrazolone ring being not substituted by a group X-CH 2 CH(OH)CH 2 OR as defined below. EP-A-0 052 266 discloses a monoazo dye, the phenyl ring involved being substituted by an o-nitro group. EP-A-0 155 470 relates to monoazo dyes, wherein one phenyl ring involved is substituted by two cyano groups in the o-positions. FR-A- 2 305 475 relates to monoazo dyes involving a naphthalene ring, the latter being substituted by a -CO-NH-aryl moiety. JP-63 075 068 discloses an alcohol soluble dye containing the group-(CH 2 CH(OH)-R) n , wherein R may be -CH 2 -O- alkyl and n may be 1. BE-A-743 897 discloses a monoazo dye consisting of an alkoxy substituted naphthol moiety and an alkyl susbstituted phenyl group. This dye does not contain the group X-CH 2 CH(OH)CH 2 OR as defined below. The first objective of the present invention is to provide a liquid azo dye having excellent solubility in organic solvents, especially alcohols and glycols. The second objective of the present invention is to provide a dye composition and an ink composition using an alcoholic solvent, which is stable with time and stable to changes in environmental conditions such as temperature and humidity. It was found that liquid azo dyes obtained by introducing a sec-butylphenyl azo group and a glycidyl ether reaction residue into the structure of the dyes have a highly preferred alcohol solubility and exhibit excellent properties as coloring agentsof oil ink used for a writing pen such as a ball-point pen or a marking pen and thus the present invention has been accomplished. The present invention provides a liquid azo dye represented by the formula: wherein, A stands for a phenylene group which may have a substituent, n is o or 1, Cp is a pyrazolone derivative residue or a naphthol derivative residue, X is -NH- or -COO- and R is an alkyl group having 3 to 12 carbon atoms. The present invention also provides a dye composition and an ink composition containing the above liquid azo dye. The present invention provides in particular the liquid azo dyes represented by the following formulae 1 - 4 : or The first liquid azo dye of the present invention is obtained by diazotizing sec-butylaniline and coupling it with the following coupler (i): The second liquid azo dye of the present invention is obtained by diazotizing sec-butyl aniline and coupling it with the following coupler (ii); The third liquid azo dye of the present invention is obtained by diazotizing sec-butylaniline and coupling it with the following coupler(iii): The fourth liquid azo dye of the present invention is obtained by diazotizing an aminoazo compound having the following structure which is obtained by diazotizing coupling of sec-butylaniline and p-cresidine (3-amino-4-methoxytoluene), and then coupling it with the following coupler (iv): The azo dye of the present invention is obtained in the form of a viscous oil which contains, as an indispensable chemical structure, a sec-butylphenyl azo group introduced by the diazotization of sec-butylaniline. The azo dye of the present invention also contains a glycidyl ether reaction residue: -CH 2 CH(OH)CH 2 OR and its solubility with alcohol type solvents is drastically improved. The azo dye of the present invention is alternatively obtained by reacting a glycidyl ether with a mono- or disazo-dye which contains a sec-butylphenylazo group and at least one active hydrogen containing group selected from an amino group and a carboxyl group. The coupler components used in the synthesis of the liquid azo dye of the present invention are obtained by reacting a compound containing at least one active hydrogen containing group such as an amino group or a carboxyl group (for instance, 1-(3-aminophenyl)-3-methyl-5-pyrazolone, 1-phenyl-5-pyrazolone-3-carboxylic acid, 7-(tert-butyl)-2-hydroxy-3-naphthoic acid or 1-amino-7-naphthol) with a glycidyl ether (for instance, propyl glycidyl ether, butyl glycidyl ether, 2-ethylhexyl glycidyl ether, octyl glycidyl ether or dodecyl glycidyl ether) in the presence of a basic catalyst (for instance, alkanol amine such as diethanolamine, triethanolamine or N-methyl-N,N-diethanolamine) at 80-85 °C for more than 8 hours. In the present invention, the coupler component used for the aforesaid reaction is used without isolating it from the reaction system but eliminating unreacted glycidyl ether and the catalyst by such means as water washing. Since the azo dye of the present invention is obtained in the form of a viscous oil, the reaction product is washed with hot water and after separation, it is dissolved in an alcohol solvent, filtered and purified by thin film distillation. In industrial practice, after washing the reaction product with hot water, it is dissolved in an alcohol type solvent and in some cases it is filtered to obtain the final product in the form of concentrated (over 50 wt%) dye composition. The present invention also provides an ink composition containing the liquid azo dye of the present invention or the concentrated azo dye composition of the present invention. The liquid medium of the ink composition is mainly made of alcohols and/or glycols (including glycol ether or ester). Examples of the alcohols and glycols are monovalent alcohol (for instance, alcohols such as ethanol, n-propanol, isopropanol, n-butanol, amyl alcohol, benzyl alcohol, cyclohexanol, diacetone alcohol, etc.; monoalkyl ether of glycols such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monoethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, dipropylene glycol monoethyl ether, etc.; monoacetates of glycols such as ethylene glycol monoacetate, propylene glycol monoacetate etc.), divalent alcohol (for instance, glycols such as ethylene glycol, diethylene glycol, trimethylene glycol, trinethylene glycol, tetraethylene glycol, polyethylene glycol, propylene glycol, or butane diol), and the like. A hydrophyllic organic solvent such as methyl lactate, ethyl lactate or butyl lactate may be used with the above mentioned alcohol type solvent. According to the present invention, an ink which has no environmental or hygienic problem can be obtained by using a mixture of low or no toxic alcohols such as ethanol, n-propanol, isopropanol. benzyl alcohol, ethylene glycol, phenyl glycol, propylene glycol monoalkyl ether and lactic acid ester. The ink composition of the present invention is obtained by dissolving (e.g. under heating) 1-30 wt%, preferably 5-10 wt% of the liquid azo dye cf the present invention into the liquid medium comprising 60-95 wt%, preferably 75-85 wt% of the aforesaid organic solvent and 5-15 wt%, preferably 8-12 wt% of a binder resin, based on the total weight of the ink composition and then filtering it. If necessary, a small amount of additives such as a nonionic surfactant or an anticorrosive agent may be added. The content of dye is not restricted, but varies according to the usage of the ink. Generally, it is 15-25 wt% for ball-point pens, 5-15 wt% for marking pens and 3-10 wt% for ink jet recording. The binder resin for the ink composition of the present invention may be almost any kind of resin which is soluble in alcohol. Examples of the resins are a low condensate of vinyl pyrrolidone, an alkyd resin, an acrylic resin, a phenolic resin, a styrene-maleic resin, a ketone resin, a rosin resin, etc. The azo dye of the present invention contains a sec-butylphenyl azo group and a glycidyl ether reaction residue and has an excellent solubility in alcohols and glycols. The azo dye of the present invention may be prepared, upon necessity, as a concentrated alcohol dye composition and may be used for various oil inks. The ink for writing utensils using the azo dye of the present invention is free from degeneration and deposition of dye due to changes in environment such as temperature or humidity and it has an excellent time stability and fastness of the written image when compared to the salt forming dyes made from amines or basic dyes. The present invention provides a pollution-free ink using alcoholic solventsas the main ink solvent. BRIEF EXPLANATION OF DRAWINGS Fig. 1 is a diagram to show the high speed liquid chromatogram of the dye of Example (I). Fig. 2 is a diagram to show the visible absorbance spectrum of the dye of Example (1). Fig. 3 is a diagram to show the high speed liquid chromatogram of the dye of Example (3). Fig. 4 is a diagram to show the visible absorbance spectrum of the dye of Example (3). Fig. 5 is a diagram to show the high speed liquid chromatogram of the dye of Example (5). Fig. 6 is a diagram to shown the visible absorbance spectrum of the dye of Example (5). EXAMPLES The present invention is described in further detail with reference to the Examples. These Examples should not be interpreted to restrict the present invention. In the Examples, "part" means part by weight and "mol" in the parenthesis is on 100% basis. Example 1 Synthesis of example dye (1) According to the normal method, 30 parts (0.2 mol) of p-(sec-butyl)aniline was diazotized at 0 °C. Separately, 20 parts of diethanolamine was added to 38 parts (0.2 mol) of 1 -(3-aminophenyl)-3-methyl-5-pyrazolone and 52 parts (0.4 mol) of butyl glycidyl ether and reacted at 80-85 °C under stirring for 8 hrs. The obtained oily (resinous) reaction product was washed with hot water, dissolved by addition of sodium hydroxide and after making it an aqueous solution, the above obtained diazotizing liquid was added dropwise and the mixture was stirred for 3 hrs at 5-15 °C. The resulting oily product was washed with hot water (three times) and then dissolved in 200 parts of ethanol. After filtering, it was then purified by molecular distiller (Type 2-03 type thin film distiller manufactured by Shinko Faudler Co.) to obtain 80 parts of yellow liquid dye. The results of the analysis of the obtained liquid dye by high speed liquid chromatography (HPLC) are shown in Fig. 1. (Analytical conditions of HPLC) Column; L-Column ( 4.6 mm x 150 mm) Carrier Mobile phase A liquid B liquid Dioxane 60 ml Dioxane 90 ml Water 40 ml Water 10 ml Triethanol 0.1 ml Triethanol 0.1ml amine amine Acetic acid 0.3 ml Acetic acid 0.3 ml Linear gradient condition Initial condition - Final condition A liquid 80% A liquid 10% B liquid 20% B liquid 90% Column temperature 50 °C Flow rate 1.2 ml/min. Detecting wavelength 404 nm Preparation of sample: 0.1 ml of liquid dye is dissolved in 10 ml of carrier B liquid to prepare the analytical test solution. Analysis was made by using 5 µl of analytical test solution. The structural formula, color shade and maximum absorbance wavelength (λ max) of the thus-obtained dye are shown below. The visible absorbance spectrum (solvent: methanol) is shown in Fig. 2. Example 2 Synthesis of example dye (2) Except that 38 parts (0.2 mol) of 1-(3-aminophenyl)-3-methyl-5-pyrazolone was replaced for 69 parts (0.2 mol) of 1 -phenyl-5-pyrazolone-3-carboxylic acid, the rest of the process was conducted in the same way as in Example 1 and the liquid dye indicated below was obtained. Example 3 Synthesis of example dye (3) 30 parts (0.2 mol) of p-(sec-butyl) aniline was diazotized at 0 °C according to the ordinary method. Separately, 6 parts of diethanolamine was added to 50 parts (0.2 mol) of 7-(tert-butyl)-2-hydroxy-3-naphthoic acid and 52 parts (0.4 mol) of butyl glycidyl ether and the mixture was stirred at 80-85 °C for 15 hrs. to cause reaction. The obtained oily (resinous) reaction product was washed with hot water and dissolved by addition of sodium hydroxide and after making it into an aqueous solution, the above obtained diazotized liquid was added dropwise and the mixture was stirred for 3 hrs. at 5-15 °C. The obtained oily matter was washed with hot water (3 times) and dissolved in 300 parts of ethanol and after filtration, it was distilled by thin film distillation to obtain 90 parts of red liquid dye. In the same manner as in Example 1, the product was analyzed by HPLC (detecting wavelength: 510 nm). The results are shown in Fig. 3. The structural formula, color and maximum absorbance wavelength (λ max) of the obtained dye are shown below. The visible absorbance spectrum (solvent: methanol) of this dye is shown in Fig. 4. Example of dye (3): Example 4 Synthesis of Example dye (4) Except that 52 parts (0.4 mol) of butyl glycidyl ether was replaced for 75 parts (0.4 mol) of octyl glycidyl ether, the process was conducted in the same manner as in Example 3 and the liquid dye as shown below was obtained. Example 5 Synthesis of example dye (5) 30 parts (0.2 mol) of p-(sec-butyl)aniline was diazotized at 0 °C according to the ordinary method. Separately, the diazotized liquid of sec-butylaniline was added dropwise to the aqueous hydrochloric acid solution of 28 parts (0.2 mol) of p-cresidine and it was subject to acid coupling at 0-5 °C for 10 hrs. to obtain a monoazotized compound, followed by diazotization at 10-15 °C by the ordinary method. Separately, 5 parts of diethanolamine was added to 32 parts (0.2 mol) of 1-amino-7-naphthol and 52 parts (0.4 mol) of butyl glycidyl ether and stirred at 80-85 °C for 16 hrs. to react. The resulting liquid reaction product was washed with hot water, sodium hydroxide was added thereto to make an alkali aqueous solution. The aforesaid monodiazo liquid was added thereto and the mixture was stirred at 5-15 °C for 3 hrs. The resulting oily matter was washed with hot water (3 times) and it was dissolved in 200 parts of ethanol. The solution was filtered and the filtrate was subjected to thin film distillation to obtain 70 parts of purple colored liquid dye. In the same way as in Example 1, the product was analyzed by HPLC analysis (detecting wavelength: 568 nm). The results are shown in Fig. 5. The structural formula, color shade and maximum absorbance wavelength (λ max) of the obtained dye is shown below. The visible absorbance spectrum (solvent: methanol) of this dye is shown in Fig. 6. Example 6 Synthesis of Example dye (6) Except that 52 parts (0.4 mol) of butyl glycidyl ether was replaced for 97 parts (0.4 mol) of dodecyl glycidyl ether, the rest of the process was conducted in the same manner as in Example 5 and the liquid dye shown below was obtained. Comparative example 1 Japanese Kokai publication Sho 63-75068 discloses a dye composition which is soluble in alcohol and obtained by reacting the dye having an active hydrogen-containing group (for instance NH 2 , COOH, OH) with an epoxy compound. For instance, the solubility of the azo dye (comparative example dye (1)) of the following structure in n-propyl alcohol was not more than around 30% (w/w). Comparative example 2 Japanese Kokai Publication Sho 55-99959 discloses an azo dye which employs a long chain alkyl-substituted aniline for the diazo component and a compound having a carboxylic group as the coupler. For instance, the azo dye of the following structure (comparative example dye (2)) scarcely dissolves in a lower alcohol type solvent and dissolves only by about 5% (w/w) in such solvents as ligroin, toluene and xylene. Comparative example 3 The solubility of the following salt-forming dye (comparative example dye (3)) of an acid dye and a basic dye with the glycol type solvent is fairly good but the stability with time of the ink made of it and the water resistance of the hologram are inferior. Comparative example dye (3): Purple Salt-forming dye of C.I. Acid Yellow 42 and Basic Violet Solubility comparing test Table 1 shows the solubility of the liquid dyes (Examples of dye (1)-(6)) and the dyes of Comparative Example 1-3 in an alcoholic organic solvent. The values shown in Table 1 are the solubility of the respective dye in each solvent in terms of wt%. Dye No. Ethanol n-Propanol Ethylene glycol Mixture of phenyleneglycol/benzyl alcohol/oleic acid =4/1/1 Ex.1 50< 50< 50< 50 Ex.2 50< 50< 50< 50 Ex.3 50< 50< 50< 50 Ex.4 50< 50< 50< 50 Ex.5 50< 50< 50< 50 Ex.6 50< 50< 50< 50 Comp. Ex.1 10 30 30 30 Comp. Ex.2 <1 <1 20 20 Comp. Ex.3 <1 <1 10 30 - Method of solubility test - The dye was added into 100 parts of the solvent while stirring it by magnet stirrer. Using a spot of this mixture on a filter paper (Toyo Roshi No. 2), the saturated concentration was investigated. The sample which uses ethylene glycol or a mixed solvent was heated to 60-70 °C, to which the dye was added for determination of solubility. Ink for alcohol marker pen Example A Example dye (1) 7 parts Ethanol 68 parts Benzyl alcohol 5 parts Ethyl lactate 10 parts Phenolic resin 10 parts The above ingredients were uniformly mixed and dissolved at 40 °C to prepare a yellow ink. When stability with time of this ink was checked by low temperature/high temperature incubator (Tradename: INCUBATOR, manufactured by Sanyo Electric Co., Ltd.), deposition of dye and the like and an increase in viscosity of the ink were not observed even in a 3-month test (temperature range was -10 - 50 °C, repetition was made at every 60 minutes). Water resistance and light fastness of the written image were good as shown in Table 2. Example B Example dye (3) 8 parts Ethanol 59 parts n-propanol 10 parts Benzyl alcohol 5 parts Ethyl lactate 10 parts Ketone resin 8 parts When the above ingredients were uniformly mixed and dissolved at 60 °C and precisely filtered red ink was obtained. When stability with time was checked in the same way as in Example A, deposition of dye and the like and an increase in viscosity of the ink were not observed. Water resistance and light fastness of the written image were good as shown in Table 2. Example C Example dye (5) 10 parts Ethanol 65 parts Benzyl alcohol 5 parts Ethyl lactate 10 parts Phenolic resin 10 parts The above ingredients were uniformly mixed and dissolved at 60°C and precisely filtered to obtain a purple ink. When stability with time was checked, deposition of dye and the like and an increase in viscosity were not observed. Water resistance and light fastness of written the image were good as shown in Table 1. Oil ink for ball-point pens Example D Example dye (1) 5 parts Example dye (4) 20 parts Phenyl glycol 39 parts Benzyl alcohol 9 parts Activating agent 5 parts Polyvinyl pyrrolidone 2 parts Ketone resin 20 parts The aforesaid ingredients were uniformly mixed and dissolved at 60 °C and precisely filtered to obtain a red ink. When stability with time was checked in the same manner as in Example A, deposition of dye and the like and increase in viscocity were not observed. Water resistance and light fastness of the written image good as shown in Table 2. Example E Example dye (2) 5 parts Example dye (5) 30 parts Phenyl glycol 30 parts Benzyl alcohol 8 parts Activating agent 5 parts Polyvinylpyrolidone 2 parts Ketone resin 20 parts The above ingredients were uniformly mixed and dissolved at 60 °C and precisely filtered to obtain a black ink. When stability with time was checked in the same manner as in Example A, deposition of dye and the like and increase in viscosity were not observed. Water resistance and light fastness of the written image were good as shown in Table 2. Example No. Stability with time (-10 °C/-10 to 50°C) Water resistance of written image Light resistance of written image Ex. A Excellent/Excel lent Good Good Ex. B Excellent/Excel lent Excellent Good Ex. C Excellent/Excel lent Excellent Good Ex. D Excellent/Excel lent Excellent Good Ex. E Excellent/Excel lent Excellent Good (Stability with time test/evaluation) 30 ml of ink was taken into a glass bottle and its stability was tested in a low temperature/high temperature incubator (Tradename: INCUBATOR, manufactured by Sanyo Electric Co., Ltd.) for 3 months and deposition of dye and the like and increase in viscosity of the ink were checked and evaluated. Evaluation: : Excellent : Good (Water resistance test/evaluation) Ink was put into a pen which was used to write on JIS P3201 (writing paper). After 30 minutes of writing, the paper was immersed in distilled water for 24 hrs., taken out and dried by blowing air and the written trace was checked and evaluated. Evaluation: : Excellent : Good (Light fastness test/evaluation) Ink was put into a pen which was used to write on JIS P3201 (writing paper). The paper was then irradiated with light for 5 hrs. in a Long Life Fade Meter (carbon arc type) and the written trace was observed and evaluated. Evaluation: : Excellent : Good Ink for Comparative Example (a) Except that the dye of Example (3) of the present invention used in Example B was substituted by the dye of Example (2). a red ink was prepared in the same manner as in Example B. The obtained ink was not suitable for alcohol marker pens. Comparative Example (b) Except that the dye of Example (5) of the present invention used in Example C was replaced by the dye of Comparative Example (3). the process was conducted in the same manner as in Example C to obtain a purple ink. The obtained ink was unsuitable under the changing conditions of the environment such as change of temperature and humidity and a holograph with good water resistance was not obtained. Comparative Example (c) Except that the dyes of Examples (1) and (4) were replaced respectively by the dyes of Comparative Examples (1) and (2). the process was made in the same manner as in Example D to prepare red ink. The obtained ink was unsuitable for oil ink for ball-point pens.

Claims: A liquid azo dye represented by the formula: wherein, A stands for a phenylene group which may have a substituent, n is o or 1, Cp is a pyrazolone derivative residue or a naphthol derivative residue, X is -NH- or -COO- and R is an alkyl group having 3 to 12 carbon atoms. The liquid azo dye represented by the formula: or A dye composition comprising: (a) the liquid azo dye according to Claim 1 (b) a solvent selected from the group consisting of alcohols, glycols and mixtures thereof; the liquid azo dye being present in an amount of 50 % by weight or more. An ink composition comprising the liquid azo dye according to Claim 1. An ink composition comprising the dye composition according to Claim 3.

Inventors: AKASE TETSUI, ONO TAKASHI, YAGYU TATSUYA, AKASE, TETSUI, ONO, TAKASHI, YAGYU, TATSUYA
Applicants: ORIENT CHEMICAL IND, ORIENT CHEMICAL INDUSTRIES, LTD.
Application year: 1993
Main classification: C09B67
IPC codes: C09D11, C09B29, C09B67, C09B31