Refining segment

Abstract: A refining segment for a disc refiner for defibering and processing lignocellulose-containing fiber material. The refining segment has the shape of a circle sector and a refining surface with bars and intermediate grooves, which extend across substantially the entire refining surface. The bars are oblique in relation to the radius of the refining segment, and the angle of the bars in relation to said radius is greatest closest to the centre and thereafter decreases in radial outward direction. The angle closest to the centre shall be in the interval 20-45° and farthest out in the interval -10 o to +20 o .

Description: This invention relates to a refining disc segment intended for a disc refiner for defibering and processing lignocellulose-containing fiber material. Such a refining segment is known from US-A-1114339. The pulp is produced in a refiner comprising two opposed refining discs, at least one of which is rotary. The material is supplied centrally through one of the discs and disintegrated in the refining gap between the discs in the presence of water. The refining discs are provided with a plurality of exchangeable refining segments in the shape of a circle sector and formed with a refining surface, which is provided with elevations in the form of bars and intermediate grooves. The bars extend across substantially the entire refining surface. The direction of the bars can be radial or oblique in relation to the radius. The fiber material is first defibered in the refining gap between the refining surfaces, i.e. the fibers are separated. This takes place in the inner portion of the refining gap where the distance between the refining surfaces is the greatest. The refining gap thereafter decreases outward in size so as to bring about the desired processing of the fiber material. For achieving this processing, great energy amounts are required. Simultaneously great amounts of steam are generated by the water following long. Depending on the desired processing degree, and thereby on the pulp quality, the refining surfaces are designed in various ways. The pulp quality is affected also by other factors, such as the size of the refining gap, the liquid content in the fiber material, the feed, temperature, etc. The appearance of the refining surface is of great importance especially with regard to the fiber length of the processed fiber material. When the bars are oriented substantially radially on the refining surface, a large proportion of long and well fibrillated fibers are obtained in the pulp. This can be explained by the fact that the fiber material in the refining gap orientates itself with the fiber direction substantially in parallel with the edges of the bars. The defibering and processing then takes place in such a way, that the fiber material substantially is rolled between the bars on opposed refining surfaces whereby the fibers are separated and fibrillated in their entire length. This type of pulp has a high strength and thereby is particularly valuable in many connections, e.g. for newsprint. The energy consumption at the production of this type of pulp is relatively high. When the bars are oriented obliquely in relation to the radius, the proportion of long fibers in the pulp decreases, because the edges of the bars in this case have a cutting effect on the fiber material. The fibrillation effect decreases simultaneously with the increase of the cutting effect. This type of pulp certainly has lower strength properties, but is particularly suitable for the making of finer paper qualities where formation, printability and opacity are highly valued. The bar angle also is important for the feed of the material through the refining gap. When the bars are angled obliquely outward, seen backward in the rotation direction, an outward pumping action is obtained, while angling in the opposite direction has a braking effect. The stay time of the material in the refining gap, thus, is affected by the angle of the bars. Known refining segments are designed so as to yield desired properties of the pulp. This implies often to make compromises with regard to the design of the refining surfaces in order to obtain a suitable balance between fibrillation and cutting of the fibers and, respectively, between feeding and braking. The present invention implies that a refining segment can be designed so as to yield an optimum pulp and at the same time to minimize the energy consumption. According to the invention, the refining disc segment comprises the features as defined in claim 1. The invention is described in greater detail in the following, with reference to the accompanying Figure showing schematically the refining surface on a refining disc segment according to the invention. The refining surface of the refining segment is divided into three zones, each of which occupies a portion of the radial extension of the refining surface,i.e. an inner zone A, an intermediate zone B and an outer zone C. Each zone is provided with bars forming an angle with the radius of the refining segment. In the inner zone A the angle is 20-45°, suitably 25-40°. The bars shall be angled for outward feed when the refining segment is used in a refiner. In this zone A, feed is desired and at the same time a first defibering of the material shall take place. The refining segment is shaped so, that the distance between opposed refining segments in the refiner in this inner zone A is so great, that neither an appreciable cutting nor fibrillation takes place. In the intermediate zone B, the angle is 10-30°. The bars still shall be angled for outward feed, but not as much as in the inner zone. The distance between opposed refining segments in this zone is smaller, and a certain processing of the fibers takes place. The bar angle implies a balance between feed and processing. In the outer zone C the final processing of the fibers takes place. The bar angle here varies between -10 and +20°, where a negative angle means that the bars are angled in the other direction in relation to the radius. It depends on the desired pulp quality which angle is to be used. A smaller angle yields more fibrillation, and a greater angle yields a higher cutting effect. In each zone A, B and, respectively, C the bars form one or several groups where the bars in each group are in mutual parallel relationship. Due to the fact that the angle of the bars is greatest closest to the centre and thereafter decreases in radial direction outward, the refining surface is utilized at optimum. This implies that a desired defibering and processing of the fiber material can be obtained along the entire refining segment, at the same time as the energy consumption is minimized. Instead of dividing the refining surface into three radial zones, more zones can be arranged. The angle of the bars, however, shall be in the interval indicated above for each third of the refining surface. It is also possible to decrease the bar angle successively along the refining surface. The bars then can be straight or arched with outward decreasing angle. The invention, of course, is not restricted to the embodiments described above, but can be varied within the scope of the invention as defined by the following claim.

Claims: A refining disc segment intended for a disc refiner for defibering and processing lignocellulose-containing fiber material, which segment has the shape of a circle sector and is formed with a refining surface provided with elevations in the form of bars and intermediate grooves, which extend across substantially the entire refining surface, which refining surface is divided into at least three radial zones (A,B,C), each comprising one or several groups of bars where the bars in each group substantially are in mutual parallel relationship wherein the angle of the bars in relation to the radius is greatest closest to the centre and thereafter decreases in radial outward direction, all bars are oblique in relation to the radius of the refining segment and the angle decreases from zone to zone whereby the angle in the zone (A) closest to the centre is in the interval +20° to +45°, in the zone (C) farthest out in the interval -10° to +20° and in an intermediate zone (B) in an interval +10° to +30°.

Inventors: VIRVING NILS, VIRVING, NILS
Applicants: SUNDS DEFIBRATOR IND AB, SUNDS DEFIBRATOR INDUSTRIES AKTIEBOLAG
Application year: 1993
Main classification: B02C7
IPC codes: B02C7, D21D1, D21B1