Capped electric lamp and connector for this lamp

Abstract: The capped electric lamp has a lamp cap (30) with a central cavity (33) which provides access to a first contact member (35), a first portion (2) of the lamp vessel (1) being fixed in this cavity. A second conductor (5) is connected to a second contact member (36) through a separate opening (37). The first contact member (35) is centrally positioned, the second (36) on a concentric cylinder. The lamp cap has means for fixation of a connector (60). A connector for the lamp has a central first contact (63) and a second contact (64) on a cylinder concentric therewith, as well as means (68, 69) for cooperating with the lamp cap for the purpose of fixation. The connector may be coupled to the lamp cap in several relative rotational positions.

Description: The invention relates to a capped electric lamp comprising a lamp vessel having a first and a second mutually opposing neck-shaped portion with seals through which a first and a second current supply conductor, respectively, extend to an electric element arranged in the lamp vessel; a metal clamping member which clamps around the first neck-shaped portion of the lamp vessel; a metal fixation member provided with first tongues which are connected to the clamping member; a lamp cap of insulating material connected to the lamp vessel and having at a side facing the lamp vessel first, circumferential cavity in which the fixation member is fixed and a second, central cavity in which the first neck-shaped portion of the lamp vessel is accommodated, which central cavity affords access to a side of the lamp cap facing away from the lamp vessel where the lamp cap supports a first and a second contact ember to which the first and the second current supply conductor, respectively, are connected, the first contact member being a centrally positioned cylindrical element, the lamp cap at its side facing the lamp vessel having an opening providing access to the side facing away from the lamp vessel, separated from the second cavity, through which opening a connection conductor extends from the second contact member alongside the lamp vessel to the second current supply conductor. The invention also relates to a connector used with lamp. Such a lamp in which the electric element is a pair of electrodes is known from EP-A 0.309.041. The lamp is designed for use as a vehicle headlamp. The lamp cap is provided with contact pins in an asymmetrical configuration. To render it possible to ignite such a lamp while it is still hot, not only a high voltage of several kV must be used, but also a high frequency of several kHz. Owing to its high brightness, the lamp renders it possible to use a headlight very small height, for example 5 cm. If the lamp is to be accommodated therein however, it must be of a compact construction. The known lamp can be replaced without tools in case of a defect, but it is difficult to provide a connector. Often there is little room behind the headlights in vehicles, and it is difficult to see in what position the connector is to be provided on an inserted lamp. In the electric discharge lamp described in EP-A 0 478 058 published 01.04.92 insulated cables issue from the lamp cap to the exterior, which cables may be connected to a supply source by means of, for example, welding. A disadvantage of this is that a defective lamp cannot be replaced without tools. It is an object of the invention to provide a capped electric lamp of the kind described in the opening paragraph which is of a simple and reliable construction and which renders the replacement by a new lamp and the electrical connection of the latter to a supply source easy. Another object of the invention is to provide a connector used with this lamp. According to the invention, this object is achieved in that the second contact member of the lamp cap is accommodated on a cylinder concentric with the former, while means are present for fixing a connector on the lamp cap. The geometry of the contact members renders it possible to place a connector on the lamp cap in a large number of rotational positions. It is favourable in this case when the means for fixing the connector comprise a circumferential groove or projection with which projections or hooks at the connector can cooperate. It is alternatively possible for the lamp cap to have projections, for example elastic projections, which clan snap into a circumferential groove or behind a circumferential projection of a connector. The electric element may be an incandescent body in an inert gas comprising a halogen. Such an incandescent body can have a high brightness combined with a satisfactory life if the gas has a high pressure during operation, for example, a few tens of bar. In that way the said lamp can also give a light beam of good quality with a reflector of small dimensions. A compact construction of the lamp is accordingly desirable. Embodiments of the electric lamp according to the invention, however, are also very suitable for the use of a pair of electrodes in an ionizable gas as the electric element. It is favourable if the first contact member is surrounded by a circumferential collar at the lamp cap. This collar may serve as a carrier for the second contact member. The latter may be, for example, recessed into an exterior surface of the collar. The collar is also useful for spatially separating the two contact members from one another, which is important when high voltages and high frequencies are used. It is convenient when the second contact member is a cylindrical ring with a longitudinal groove in which the connection conductor is fastened. The ring may be formed from strip material, the groove being a fold in this strip. The fold and an overlap in the strip where it is welded for forming the ring may be recessed into the collar so as to provide a fixation against rotation. In a favourable embodiment, the lamp cap carries a screen cap at its side facing the lamp vessel. The screen cap may become narrower towards the lamp vessel, for example stepped of tapering, if this is necessary for remaining outside the beam path of the light generated by the lamp towards the reflector of a headlamp lantern. Alternatively, however, the screen cap may be a flat disc, for example of ceramic material, for example of steatite. It screens the lamp cap at least for the major part against radiation generated by the lamp, such as UV, IR and visible radiation. The connector for use on the lamp cap of the capped electric lamp has a housing of insultating material provided with a cavity with a central first contact accommodated therein and a second contact on a cylinder concentric therewith, as well as means for cooperating with means at the lamp cap so as to fix the connector. It is favourable if the first contact of the connector is enclosed by a circumferential wall within the cavity. When being provided on the lamp cap, said wall can then be accommodated inside the circumferential collar at the lamp cap and separate the first contact and the first contact member from the second contact and the second contact member by means of a relatively long air path. Charge flashover is rendered difficult by this. In an embodiment, the second contact has several elastic tongues. This provides a high degree of certainty that a good contact with the second contact member of the lamp cap is obtained, also if one tongue should make a less good contact, for example, owing to an irregularity in the surface. Since there is usually little space behind the headlights in a vehicle, it is favourable if a cable to which the connector is coupled enters the connector laterally. The cable may approach the lamp cap from various directions. For a lamp inserted on the left in a vehicle this direction may be other than that for a lamp inserted on the right in the vehicle. It is favourable if the connector can be provided on the lamp cap in several rotational positions, not only on account of the ease of providing a connector on a lamp cap, but also on account of the possibility of using cables which are as short as possible. In a favourable embodiment, the lamp cap has a first and a second lateral projection forming means for fixing the connector, and the housing of the connector has several pairs of mutually opposing grooves provided in elastic portions for accommodating projections of the lamp cap for fixation purposes. The elastic portions may be created, for example, by means of a locally smaller material thickness or by incisions separating a portion from its surroundings. Favourable are L-shaped slots. Such slots may have a narrowed portion behind which a projection is locked. Given two pairs of L-shaped slots, it is already possible to bring a connector into electrical contact with the lamp cap and to fix it mechanically in four rotational positions. It is favourable to form the L-shaped grooves in such a way that, when the connector is passed over the lamp cap, the translational movement performed during this changes as it were naturally into a rotational movement. To avoid the risk of flashover when high voltages are used, possibly at high frequencies, it is favourable when the housing of the connector has a first and a second chamber facing away from the cavity, said chambers being closed with a cover, in which chambers a connection portion of a respective contact is accommodated to which a respective cable is electrically connected, entering the relevant chamber alongside the cover. The lamp cap and the connector may consist, for example, of a synthetic resin, for example,a thermoplastic synthetic resin such as a resin chosen from among polyether imide, polyether sulphon, polyphenylene sulphide, polyether ketone, polypropylene oxide, polyamide imide, polyimide, polybutylene terephthalate, which may be charged with powdery or fibrous substances such as, for example, glass or chalk. An embodiment of the electric lamp according to the invention and of the connector for this lamp is shown in the drawings, in which Fig.1 shows a lamp in side elevation, partly broken away; Fig. 2a is a cross-section taken on the line IIa-IIa in Fig. 1 with the screen cap 41 taken away; Fig. 2b is a cross-section taken on the line IIb-IIb in Fig. 1; Fig. 3 shows the fixation member of the lamp of Fig. 1 in side elevation; and Figs. 4a, b, c show a connector in side elevation and in elevation along the lines IVb and IVc in Fig. 4a, respectively. In Fig.1, the capped electric lamp has a lamp vessel 1 with mutually opposing first and second neck-shaped portions 2 and 3, respectively, with seals. A first 4 and a second 5 current supply conductor run through these seals to an electric element 6 arranged in the lamp vessel, in the Figure a pair of electrodes in an ionizable gas. A metal clamping member 10 (see Fig. 3) is present around the first neck-shaped portion 2 of the lamp vessel 1 with clamping fit. A metal fixation member 20 (see Fig. 3) provided with first tongues 21 is connected to the clamping member 10 by means of said toungues. The lamp has a lamp cap 30 insulating material which is connected to the lamp vessel 1. The lamp cap has at a side 31 (see Fig. 2a) facing the lamp vessel a first circumferential cavity 32 in which second tongues 22 keep the fixation member 20 fixed, and a second cavity 33 in which the first neck-shaped portion 2 is accommodated. This central cavity affords access to a side 34 of the lamp cap 30 facing away from the lamp vessel 1, where the lamp cap carries a first 35 and a second contact member 36 to which the first 4 and the second current supply conductor 5, respectively, are connected. The lamp cap 30 has an opening 37 with access to the side 34 facing away from the lamp vessel and separated from the second cavity 33 at its side 31 facing the lamp vessel. It is visible in Fig. 2a that the opening 37 also lies outside the first cavity 32. A connection conductor 7 extending from the second contact member 36 to the second current supply conductor 5 is passed through this opening 37. This conductor 7 is surrounded by an insulating body 8, for example made of Al₂O₃ or steatite, which enters the opening 37, in the Figure laterally of the lamp vessel 1. Alternatively, the conductor 7 may be coated with an insulator, for example, a layer of ZrO₂ or Al₂O₃. The fixation member 20 (Fig. 3) has second tongues 22 with free ends 23 which are bent back alongside the fixation member 20 so as to point towards the lamp vessel 1, and which lie with their free ends 23 in the first cavity with clamping fit. The lamp cap 30 has a centrally placed cylindrical element as the first contact member 35. The second contact member 36 is placed on a cylinder concentric therewith. Means 38 are present for fixing a connector on the lamp cap. In the Figure, the first contact member 35 is a hollow bush which was broken open at its top for passing the first current supply conductor 4 through it and connecting this conductor to the bush by means of a weld, for example, by arc welding. The first contact member 35 is surrounded by a circumferential collar 39 at the lamp cap 30, into whose exterior surface the second contact member 36 is recessed. The second contact member 36 in the embodiment drawn is a cylindrical ring with a longitudinal groove 45 in which the connection conductor 7 is fastened. This contact member is made from strip material and closed on an overlap 46 (Fig. 2b). The means for fixation of a connector comprise a first and a second lateral projection 38. The lamp cap has a screen cap 41 in the shape of a flat ceramic disc which is fixed by means of ultrasonically deformed pins 47. In Fig. 2a, the fixation member 20 in the first circumferential cavity 32 of the lamp cap 30 is visible with the free ends 23 of its second tongues 22 in the first circumferential cavity 32. The cavity is shaped so as to limit rotation of the fixation member 20. The first cavity 32 has a recess 42 in which a third tongue 24 (see Fig. 3) of the fixation member is enclosed. Reference locations 43 and a recess 44 as a lock against rotation determine the position of the lamp in a reflector of a headlight of a vehicle. The pair of electrodes 6 (Fig. 1) is aligned in relation thereto. In Fig. 3, the clamping member 10 and the first neck-shaped portion 2 with the seal 2' of the lamp vessel 1 are indicated diagrammatically. The first tongues 21 (Fig. 1) lie substantially entirely outside the first cavity 32 so as to be accessible for making-welded joints at the clamping member 10. The clamping member 10 is a tubular body. In Figs. 4a, b, c, the connector 60 used with the lamp cap 30 of the capped electric lamp has a housing 61 of insulating material provided with a cavity 62 with a first contact 63 centrally accommodated therein and, on a cylinder concentric therewith, a second contact 64, and in addition means 68, 69 for cooperating with means at the lamp cap for fixation of the connector. The first contact 63 is surrounded by a circumferential wall 66 inside the cavity 62 so as to be enclosed by the circumferential collar 39 at the lamp cap. The second contact 64 has several elastic contact tongues 67. The housing 61 is provided with several pairs 68, 68'; 69, 69' of mutually opposing grooves 68, 68', 69, 69' located in elastic portions for accommodating projections 38 of the lamp cap 30 for the purpose of fixation. The grooves in the embodiment shown are L-shaped slots. They each have a narrowed portion 70 behind which a projection can be locked and a widened insertion opening for affording projections easy access. The housing 61 has 1 first 71 and a second chamber 72, closed with a cover 77, remote from the cavity 62, in which chambers connection portions 73, 74 of respective contacts 63, 64, are accommodated, by means of which respective cables 75, 76 entering the relevant chambers alongside the cover 77 are electrically connected. The cover 77 is ultrasonically connected to the chamber walls in order to separate these chambers from one another. The capped electric lamp according to the invention, for example the capped electric discharge lamp of Fig. 1, and the connector used with the lamp cap of this capped electric lamp, for example the connector of Fig. 2, according to the invention are capable of forming an assembly. The combination is suitable for use in conjunction with a vehicle headlight.

Claims: A capped electric lamp comprising a lamp vessel (1) having a first (2) and a second (3) mutually opposing neck-shaped portion with seals through which a first (4) and a second (5) current supply conductor, respectively, extend to an electric element (6) arranged in the lamp vessel; a metal clamping member (10) which clamps around the first neck-shaped portion (2) of the lamp vessel (1); a metal fixation (20) member provided with first tongues (21) which are connected to the clamping member (10); a lamp cap (30) of insulating material connected the lamp vessel (1) and having at a side (31) facing the lamp vessel (1) a first, circumferential cavity (32) in which the fixation member (20) is fixed and a second, central cavity (33) in which the first neck-shaped portion (2) is accommodated, which central cavity (33) affords access to a side (34) of the lamp cap (30) facing away from the lamp vessel (1) where the lamp cap supports a first (35) and a second (36) contact member to which the first (4) and the second (5) current supply conductor, respectively, are connected, the first contact member (35) being a centrally positioned cylindrical element, the lamp cap (30) at its side (31) facing the lamp vessel (1) having an opening (37) providing access to the side (34) facing away from the lamp vessel, separated from the second cavity (33), through which a connection conductor (7) extends from the second contact member (36) alongside the lamp vessel (1) to the second current supply conductor (5), characterized in that the second contact member (36) is accommodated on a cylinder concentric with the former, while means (38) are present for fixing a connector on the lamp cap. A capped electric lamp as claimed in Claim 1, characterized in that the first contact member (35) is surrounded by a circumferencial collar (39) at the lamp cap into an exterior surface of which the second contact member (36) is recessed. A capped electric lamp as claimed in Claim 2, characterized in that the second contact member (36) is a cylindrical ring with a longitudinal groove (45) in which the connection conductor (7) is fastened. A capped electric lamp as claimed in Claim 1, 2 or 3, characterized in that the means (38) for fixation of a connector comprise a first and a second lateral projection. A connector used with the lamp cap (30) of the capped electric lamp as claimed in Claim 1, characterized by a housing (61) of insulating material provided with a cavity (62) with a first contact (63) centrally accommodated therein and a second contact (64) provided on a cylinder concentric therewith, and means (68, 68'; 69, 69') cooperating with the means (38) at the lamp cap (30) for fixation of the connector. A connector as claimed in Claim 5, characterized in that the first contact is surrounded by a circumferential wall (66) inside the cavity (62) so as to be able to be enclosed by the circumferential collar (39) at the lamp cap (30). A connector as claimed in Claim 5 or 6, characterized in that the second contact (64) comrises several elastic contact tongues (67). A connector as claimed in claim 5, 6 or 7, characterized in that the housing (61) has several pairs (68, 68'; 69, 69') of mutually opposing grooves located in elastic portions for accommodating projections (38) of the lamp cap (30) for the purpose of fixation. A connector as claimed in claim 8, characterised in that the grooves are L-shaped slots. A connector as claimed in Claim 9, characterized in that the slots each have a narrowed portion (70) behind which a projection (38) can be locked.

Inventors: VAN HEESWIJK JOHANNES ANTONIUS, VAN HEESWIJK, JOHANNES ANTONIUS ADRIANUS MARIA
Applicants: PHILIPS ELECTRONICS NV, PHILIPS ELECTRONICS N.V.
Application year: 1993
Main classification: H01J5
IPC codes: B60Q1, H01J61, H01J5