Fluorosilicone rubber composition

Abstract: A fluorosilicone rubber composition is described that yields fluorosilicone rubber moldings in which the gum components are highly compatible and which have excellent post-cure physical properties. The composition comprises a 3,3,3-trifluoropropylmethyl-siloxane-methylvinylsiloxane copolymer gum, a dimethylsiloxane-methylvinylsiloxane copolymer gum, a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer or a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer, a reinforcing silica that has a surface area of at least 50m²/g, and a curing agent.

Description: The present invention relates to a fluorosilicone rubber composition that cures to give fluorosilicone rubber moldings with excellent physical properties. Since fluorosilicone rubber compositions cure to form moldings with excellent oil resistance, gasoline resistance, heat resistance, cold resistance, and so on, they are employed in applications where these properties are critical. One widely accepted fluorosilicone rubber composition can be based on a mixture of a copolymer gum that comprising of predominant amount of a 3,3,3-trifluoropropylmethylsiloxane unit and a minor amount of a methylvinylsiloxane unit with a copolymer gum that comprises a large amount of a dimethylsiloxane unit and a small amount of a methylvinylsiloxane unit. These compositions are in great demand because they are less costly to manufacture and have a better processability in such operations as roll processing. However, due to the fundamental lack of compatibility between 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum and dimethylsiloxane-methylvinylsiloxane copolymer gum, phase separation often occurs between the two gums, resulting in a substantial lowering of physical properties such as mechanical strength. The present invention is as a result of research by the inventors directed at solving this problem. We have found that the addition of a special block copolymer to compositions based on 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum and dimethylsiloxane-methylvinylsiloxane copolymer gum results in enhanced compatibility of these gums and in excellent physical properties for their cured products. The present invention introduces a fluorosilicone rubber composition that yields fluorosilicone rubber moldings in which the gum components are highly compatible and which have excellent post-cure physical properties. The composition comprises a 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum, a dimethylsiloxane-methylvinylsiloxane copolymer gum, a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer or a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer, a reinforcing silica that has a surface area of at least 50m 2 /g, and a curing agent. The present invention is a fluorosilicone rubber composition comprising: (A) 100 weight parts of a 3,3,3-trifluoropropylmethylsiloxane -methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent, (B) 30 to 200 weight parts of a dimethylsiloxane-methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent, (C-1)0.5 to 20 weight parts of a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer, (D) a reinforcing silica micropowder having a surface area of at least 50 m 2 /g, in an amount of 10 to 100 weight parts for each 100 weight parts of the total of components (A), (B), and (C-1), and (E) a curing agent in a quantity sufficient to cure the composition. In another aspect, the present invention is a fluorosilicone rubber composition comprising: (A) 100 weight parts of a 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent, (B) 30 to 200 weight parts of a dimethylsiloxane-methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent, (C-2)0.5 to 20 weight parts of a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymeth ylvinylsiloxaneblock copolymer; (D) a reinforcing silica having a surface area of at least 50 m 2 /g, in an amount of 10 to 100 weight parts for each 100 weight parts of the total of components (A), (B), and (C-2), and (E) a curing agent in a quantity sufficient to cure the composition. Poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer and poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer are referred to as components (C-1) and (C-2), respectively, throughout this disclosure. However, each is shown separately as a component (C) in the independent claims. The 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum comprising the component (A) used in the composition of the present invention is a main or principal constituent and should have a degree of polymerization (DP) that provides a gum-like material. Such gums are known in the art and ordinarily have a DP in the range of 1,000 to 20,000. The vinyl group content of this copolymer should be 0.001 to 5 mole percent as methylvinylsiloxane unit referred to the 3,3,3-trifluoro-propylmethylsiloxane unit. Examples of the molecular chain end groups of the 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum include trimethylsiloxy, dimethylvinylsiloxy, hydroxydimethylsiloxy, and hydroxy(3,3,3-trifluoropropyl)methylsiloxy. The dimethylsiloxane-methylvinylsiloxane copolymer gum comprising the component (B) used in the present invention is, like component (A), a principal constituent of the composition and should have a DP that provides a gum-like material. Such gums are known in the art and ordinarily have a DP in the range of 1,000 to 20,000. The vinyl group content is a value that gives 0.001 to 5 mole percent methylvinylsiloxane unit referred to the dimethylsiloxane unit. Examples of the molecular chain end groups of the dimethylsiloxane-methylvinylsiloxane copolymer gum include trimethylsiloxy, dimethylvinylsiloxy, hydroxydimethylsiloxy, and hydroxy(3,3,3-trifluoropropyl)methylsiloxy. Component (B) should be added in the range of 30 to 200 weight parts per 100 weight parts component (A). The poly(3,3,3-trifluoropropylmethylsiloxane)polydimethylsiloxane block copolymer comprising component (C-1) of the present invention is a characterizing component. It functions as a compatibilizer to improve the compatibility between components (A) and (B). The DP of this poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer should fall in the range of 100 to 30,000 and preferably falls in the range of 1,000 to 20,000. This block copolymer preferably contains 20 to 80 mole percent 3,3,3-trifluoropropylmethylsiloxane unit. Examples of the molecular chain end groups of the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer include trimethylsiloxy, dimethylvinylsiloxy, hydroxydimethylsiloxy, and hydroxy(3,3,3-trifluoropropyl)methyl-siloxy. This poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer can be obtained by living polymerization in the presence of alkyllithium or lithium silanolate catalyst using the cyclic trisiloxanes of formula (a) and formula (b) below, as starting materials. In the preparation of this block copolymer, living polymerization is carried out on cyclic trisiloxane of formula (a) in the presence of alkyllithium or lithium silanolate catalyst. Cyclic trisiloxane of formula (b) is then added, and polymerization is continued. The polymerization apparatus should be preliminarily rendered anhydrous using, for example, dry nitrogen. The alkyllithium catalyst may be the type generally marketed as ether or hexane solution, and it should be used in a quantity that provides 1 lithium atom per 300 to 50,000 siloxane silicon atoms. Polymerization is carried out with stirring at a temperature ranging from room temperature to 100°C until the cyclic trisiloxane is consumed, and the polymerization time is generally 30 minutes to 1 day. The copolymer obtained under these polymerization conditions was confirmed to be an AB or ABA block copolymer. If an organic solvent is employed, it is preferable to use toluene, hexane, heptane, tetrahydrofuran, and similar solvents. Suitable cyclic trisiloxane concentrations are 10 to 80 weight percent. Furthermore, the use is preferred of dimethylformamide, dimethyl sulfoxide, or dimethylacetamide as a polymerization accelerator, which is ordinarily added at 0.1 to 20 weight percent of the quantity of cyclic trisiloxane. Component (C-1) should be added in the range of 0.5 to 20 weight parts per 100 weight parts component (A). No further benefit occurs at additions in excess of 20 weight parts. The poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer comprising component (C-2) of the present invention is also a characterizing component. Component (C-2) also functions as a compatibilizer to improve the compatibility between components (A) and (B). The DP of this poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer generally falls in the range of 100 to 30,000 and preferably falls in the range of 1,000 to 20,000. This poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxanepolymethylvinylsiloxane block copolymer preferably contains 20 to SO mole percent 3,3,3-trifluoropropylmethylsiloxane unit. The methylvinylsiloxane unit preferably comprises 0.001 to 5 mole percent of the total siloxane units. Examples of the molecular chain end groups of the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer include trimethylsiloxy, dimethylvinylsiloxy, hydroxydimethylsiloxy, and hydroxy(3,3,3-trifluoropropyl)methyl-siloxy. This poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer can also be synthesized by living polymerization in the presence of alkyllithium or lithium silanolate catalyst using cyclic trisiloxanes described by formula (a), above, formula (b), above, and formula (c) below, as starting materials. In the preparation of this block copolymer, living polymerization is first carried out on cyclic trisiloxane described by formula (a) in the presence of alkyllithium or lithium silanolate catalyst. A mixture of cyclic trisiloxane described by formula (b) and cyclic trisiloxane described by formula (c) is then added, and polymerization is continued. Alternatively, this 3,3,3-trifluoropropylmethylsiloxane-polydimethylsiloxane-polymethylvinylsiloxane block copolymer may be prepared by first polymerizing a mixture of cyclic trisiloxane described by formula (a) and cyclic trisiloxane described by formula (c) in the presence of alkyllithium or lithium silanolate catalyst. Then, a mixture of cyclic trisiloxane described by formula (b) and cyclic trisiloxane described by formula (c) is added and polymerization is continued. The polymerization apparatus should be preliminarily rendered anhydrous using, for example, dry nitrogen. The alkyllithium catalyst may be the type generally marketed as the ether or hexane solution, and it should be used in a quantity that provides 1 lithium atom per 300 to 50,000 siloxane silicon atoms. Polymerization is carried out with stirring at a temperature ranging from room temperature to 100°C until the cyclic trisiloxane is consumed, and the polymerization time is generally 30 minutes to 1 day. If an organic solvent is employed, it is preferable to use toluene, hexane, heptane, tetrahydrofuran, and similar solvents. Suitable cyclic trisiloxane concentrations are 10 to 80 weight percent. Furthermore, the use is preferred of dimethylformamide, dimethyl sulfoxide, or dimethylacetamide as a polymerization accelerator, which is ordinarily added at 0.1 to 20 weight percent of the quantity of cyclic trisiloxane. Component (C-2) should be added in the range of 0.5 to 20 weight parts per 100 weight parts component (A). No further benefit occurs at additions in excess of 20 weight parts. The reinforcing silica having a surface area of at least 50 m 2 /g, component (D), which is used in the present invention comprises those silicas known in the art as silicone rubber fillers. These silicas preferably has a surface area of 100 to 400 m 2 /g and are exemplified by the fumed and calcined silicas obtained by dry processes and the precipitated silicas obtained by wet processes, as well as by the hydrophobic silicas prepared by treating the surfaces of the aforesaid silicas with dimethyldichlorosilane or hexamethyldisilazane. Component (D) should be added at 10 to 100 weight parts and preferably at 20 to 50 weight parts, in each case per 100 weight parts of the sum of components (A), (B), and (C). The curing agent, component (E) of the present invention, functions to cure the composition and comprises those curing agents known in the art for silicone rubber compositions. This curing agent may, for example, be an organoperoxide. Examples of said organoperoxides include benzoyl peroxide, 2,4-dichlorobenzoyl peroxide, di-tert-butyl peroxide, tert-butylmonochlorobenzoyl peroxide, and 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexane. Another example is the combination of a platinum catalyst and organohydrogenpolysiloxane having at least 2 silicon-bonded hydrogen atoms per molecule. Examples of the organohydrogenpolysiloxane include trimethylsiloxy-terminated dimethylsiloxane-methylhydrogensiloxane copolymers, trimethylsiloxy-terminated methylhydrogenpolysiloxanes, and cyclic methylhydrogensiloxanes. Examples of the platinum catalysts include chloroplatinic acid, complexes of chloroplatinic acid and olefin compounds, and complexes of chloroplatinic acid with divinyltetramethyldisiloxane. The composition of the present invention is readily obtained simply by mixing to homogeneity components (A) through (E) which are described hereinbefore. Silanol-terminated diorganopolysiloxanes with a low DP are examples of one type of such additives. These diorganopolysiloxanes, known as additives or wetters, enhance the affinity between reinforcing silica (component (D)) and diorganopolysiloxane gums (components (A) and (B)), and generally have hydroxyl groups at both terminals. Examples of the organic groups of these diorganopolysiloxanes include alkyl groups, e.g. methyl, ethyl, and propyl; aryl groups, e.g. phenyl; alkenyl groups, e.g. vinyl and allyl; and 3,3,3-trifluoropropyl. Wetters preferred for the present invention comprise low-DP silanol-terminated dimethylpolysiloxane, low-DP silanol-terminated 3,3,3-trifluoropropylmethylpolysiloxane, and low-DP silanol-terminated dimethylsiloxane-3,3,3-trifluoropropylmethylsiloxane copolymer. The DP of these silanol-terminated diorganopolysiloxanes is preferably 1 to 100 and more preferably 2 to 30. Other additives may be included in the composition of the present invention insofar as the object of the present invention is not impaired. Examples of these additives include extenders, e.g. powdered quartz, diatomaceous earth, calcium carbonate, and aluminosilicates; heat stabilizers and flame retardants, e.g. iron oxide, cerium oxide, aluminum oxide, zinc oxide, and manganese carbonate; titanium oxide, carbon black, and like additives known in the art for use in silicone rubber compositions. Because the fluorosilicone rubber composition of the present invention consists of components (A) through (E), and in particular because it contains the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethyls iloxane block copolymer comprising component (C-1) or the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer comprising component (C-2), said composition gives fluorosilicone rubber moldings in which components (A) and (B) are highly compatible and which have excellent post-cure physical properties. The present invention is further explained in the examples that follow. In the examples, reference examples, and comparison examples, part denotes weight part, Vi represents the vinyl group, the viscosity is the value at 25°C, and cs stands for centistokes. Reference Example 1. Into a flask, after flushing the system with dry nitrogen to produce an anhydrous state, were introduced 0.27 g dimethylpolysiloxanediol containing 15 weight% hydroxyl group and 20 g preliminarily dried toluene. Lithium silanolate was synthesized by the addition of 1.5 ml hexane solution of n-butyllithium (concentration = 1.6 mole/l) using a syringe technique. To this lithium silanolate were added 3 g N,N-dimethylformamide and a preliminarily dried mixture of 300 g cyclic trisiloxane described by formula (d) below and 300 g toluene. After stirring at room temperature for 12 hours, analysis of the reaction mixture by gas/liquid chromatography (GLC) confirmed the disappearance of the cyclic trisiloxane described by formula (d). A mixture of 635.8 g cyclic trisiloxane described by formula (e) below and 300 g toluene was then added to the dimethylpolysiloxane, and high-speed stirring was carried out at room temperature. The reaction mixture became cloudy after 2 minutes, then after 10 minutes became transparent again and exhibited an increase in viscosity, and after 15 minutes had become a gum. The reaction was stopped by introducing dry ice. A gum was obtained by stripping for 6 hours under reduced pressure at a temperature of 150°C. When this gum was analyzed by 29 Si-NMR analysis, the peak for the (CH 3 ) 2 SiO unit was observed at -22.0 ppm and the peak for the CF 3 CH 2 CH 2 SiCH 3 O unit was observed at -19.6 ppm, and their integration ratio was 1 : 1. Clear glass transition points were observed at -123°C and -70°C in differential thermal analysis. These analytic results confirmed that the reaction product was a silanol-terminated poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethyls iloxane block copolymer. Example 1. Into a kneader mixer were introduced 3 parts of the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer synthesized in Reference Example 1, 50 parts dimethylvinylsiloxy-terminated 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum (average DP = 7,000) consisting of 99 mole% (CF 3 CH 2 CH 2 SiCH 3 O) unit and 1 mole% CH 3 ViSiO unit, and 47 parts dimethylvinylsiloxy-terminated dimethylsiloxane-methylvinylsiloxane copolymer gum (average DP = 7,000) consisting of 99.5 mole% (CH 3 ) 2 SiO unit and 0.5 mole% CH 3 ViSiO unit. A fluorosilicone rubber base was obtained by the addition of 25 parts surface-hydrophobicized fumed silica, having a surface area of 110 m 2 /g, with mixing to homogeneity followed by the elimination of volatile components by heating for 1 hour at 100°C. A fluorosilicone rubber composition was obtained by the addition of 0.5 part 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane to 100 parts of the aforesaid rubber base with mixing to homogeneity on a two-roll mill. The obtained composition was compression molded at 170°C/30 kgf/cm 2 for 10 minutes to obtain a sheet with a thickness of 2 mm. This sheet was additionally heated in an oven for 4 hours at 200°C. The physical properties of this sheet were measured in accordance with JIS K-6301, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 1 below. Reference Example 2. Into a flask, after flushing the system with dry nitrogen to produce an anhydrous state, were introduced 0.27 g dimethylpolysiloxanediol containing 15 weight% hydroxyl group and 20 g preliminarily dried toluene. Lithium silanolate was synthesized by the addition of 1.5 ml (2.4 millimole) hexane solution of n-butyllithium (concentration = 1.6 mole/l) using a syringe technique. To this lithium silanolate were added 3 g N,N-dimethylformamide and a preliminarily dried mixture of 300 g cyclic trisiloxane described by formula (d) as used in Reference Example 1, 1 g cyclic trisiloxane described by formula (f) below, and 300 g toluene, and the reaction was then stirred for 12 hours at room temperature. Analysis of the reaction mixture by GLC confirmed the disappearance of the cyclic trisiloxane described by formula (d) of Reference Example 1. Analysis by gel permeation chromatography (CPC) confirmed a dimethylpolysiloxane with weight-average molecular weight = 189,000, number-average molecular weight = 118,000, and dispersity index (MWw/MWn) = 1.6. No oligomer by-product was observed. To this dimethylpolysiloxane was then added a mixture of 635.8 g cyclic trisiloxane described by formula (e) as used in Reference Example 1, 1 g cyclic trisiloxane described by formula (f) below, and 300 g toluene, and high-speed stirring was carried out at room temperature. The reaction mixture became cloudy after 2 minutes, after 10 minutes again became transparent with an exhibited viscosity increase, and after 15 minutes had converted to a gum. The reaction was stopped by introducing dry ice. A gum was recovered by stripping for 6 hours under reduced pressure at a temperature of 150°C. When this gum material was analyzed by 29 Si-NMR analysis, the peak for the (CH 3 ) 2 SiO unit was observed at -22.0 ppm and the peak for the CF 3 CH 2 CH 2 SiCH 3 O unit was observed at -19.6 ppm, and their integration ratio was 1 : 1. Clear glass transition points were observed at -123°C and -70°C according to differential thermal analysis. These analytic results confirmed that the reaction product was a silanol-terminated poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer. Example 2. Into a kneader mixer were introduced 3 parts poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethyls iloxane-polymethylvinylsiloxane block copolymer as synthesized in Reference Example 2, 50 parts dimethylvinylsiloxy-terminated 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum (average DP = 7,000) consisting of 99 mole% (CF 3 CH 2 CH 2 SiCH 3 O) unit and 1 mole% CH 3 ViSiO unit, and 47 parts dimethylvinylsiloxy-terminated dimethylsiloxane-methylvinyl-siloxane copolymer gum (average DP = 7,000) consisting of 99.5 mole% (CH 3 ) 2 SiO unit and 0.5 mole% CH 3 ViSiO unit. A fluorosilicone rubber base was obtained by the addition of 25 parts surface-hydrophobicized fumed silica, having a surface area of 110 m 2 /g, with mixing to homogeneity followed by the elimination of volatile components by heating for 1 hour at 100°C. A fluorosilicone rubber composition was obtained by the addition of 0.5 part 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane to 100 parts of the aforesaid rubber base with mixing to homogeneity on a two-roll mill. The obtained composition was compression molded at 170°C/30 kgf/cm 2 for 10 minutes to obtain a sheet with a thickness of 2 mm. This sheet was additionally heated in an oven for 4 hours at 200°C. The physical properties of this sheet were measured in accordance with JIS K-6301, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 1 below. Example 3. A fluorosilicone rubber composition was prepared as in Example 2, but in this case using 5 parts of the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer used in Example 2, 50 parts of the 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum, and 45 parts of the dimethylsiloxane-methylvinylsiloxane copolymer gum. The physical properties of this composition were measured as in Example 2, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 1 below. Comparison Example 1. A fluorosilicone rubber base was prepared as in Example 2, but in this case without using the 3 parts poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer that was used in Example 2 and using 50 parts of the dimethylsiloxane-methylvinylsiloxane copolymer gum. Then, using 100 parts of this rubber base, a fluorosilicone rubber composition was prepared as in Example 2. The physical properties of this composition were measured as in Example 2, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 1 below. Example 1 Example 2 Example 3 Comp. Ex. 1 durometer hardness (JIS A) 23 26 27 25 tensile strength (kgf/cm 2 ) 60 78 70 30 elongation (%) 430 390 410 260 fracture surface uniform, smooth uniform, smooth uniform, smooth phase separation occurred Reference Example 3. Into a flask, after flushing the system with dry nitrogen to produce an anhydrous state, was introduced the preliminarily dried mixture of 300 g cyclic trisiloxane described by formula (d) as used in Reference Example 1 and 300 g toluene. Dimethyl sulfoxide in an amount of 1g was then added, and 1.5 ml hexane solution of n-butyllithium (concentration = 1.6 mole/l) was added using a syringe technique. After stirring for 9 hours at room temperature, it was confirmed by GLC that the cyclic trisiloxane had disappeared. GPC determination confirmed a dimethylpolysiloxane with weight-average molecular weight of 120,000 and a dispersity index of 1.2. Oligomer by-product was not observed. A mixture of 635 g cyclic trisiloxane described by formula (e) as used in Reference Example 1, 1 g cyclic trisiloxane described by formula (f) as used in Reference Example 2, and 300 g toluene was added, and high-speed stirring was carried out at room temperature. After 15 minutes, the reaction mixture had converted to a gum, and the reaction was stopped by introducing dry ice. A silanol-terminated poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethyls iloxane-polymethylvinylsiloxane block copolymer gum was obtained by stripping for 6 hours under reduced pressure at a temperature of 150°C. Example 4. Into a kneader mixer were introduced 2 parts silanol-terminated poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer as obtained in Reference Example 3, 50 parts 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum as used in Example 2, and 48 parts dimethylsiloxane-methylvinylsiloxane copolymer gum as used in Example 2. Hydroxyl-terminated dimethylsiloxane (average DP = 5) in an amount of 8 parts was also introduced into the kneader mixer. This was then followed by the introduction of 35 parts fumed silica, having a surface area of 300 m 2 /g, and a fluorosilicone rubber base was prepared by first mixing to homogeneity and then eliminating the volatile components by heating for 1 hour at 150°C. A fluorosilicone rubber composition was prepared by the addition of 0.5 part of 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane to 100 parts of the aforesaid rubber base and mixing to homogeneity on a two-roll mill. The obtained composition was compression molded at 170°C/30 kgf/cm 2 for 10 minutes to obtain a sheet with a thickness of 2 mm. The physical properties of this sheet were measured in accordance with JIS K-6301, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 2 below. Example 5. A fluorosilicone rubber composition was prepared as in Example 4, but in this case using 5 parts of the silanol-terminated poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer used in Example 4, 50 parts of the 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum, and 45 parts of the dimethylsiloxane-methylvinylsiloxane copolymer gum. The physical properties of this composition were measured as in Example 4, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 2 below. Comparison Example 2. A fluorosilicone rubber composition was prepared as in Example 4, but in this case without using the 2 parts silanol-terminated poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer used in Example 4 and using SO parts of the dimethylsiloxane-methylvinylsiloxane copolymer gum. The physical properties of this composition were measured as in Example 4, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 2 below. Example 4 Example 5 Comparison Example 2 durometer hardness (JIS A) 36 38 37 tensile strength (kgf/cm 2 ) 89 90 40 elongation (%) 380 430 250 fracture surface smooth, uniform smooth, uniform phase separation occurred Example 6. A fluorosilicone rubber composition was prepared by the addition of 1 part trimethylsiloxy-terminated methylhydrogenpolysiloxane with a viscosity of 20 mm 2 /s (cs), sufficient chloroplatinic acid/divinyltetramethyldisiloxane complex to give a platinum concentration of 25 ppm, and 0.05 part phenylbutynol as reaction inhibitor to 100 parts fluorosilicone rubber base prepared as in Example 2. This composition was compression molded for 10 minutes at 150°C/30 kgf/cm 2 to obtain a sheet with a thickness of 2 mm. The physical properties of this sheet were measured in accordance with JIS K-6301, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 3 below. Comparison Example 3. A fluorosilicone rubber composition was prepared as in Example 6, with the exception that 100 parts fluorosilicone rubber base in accordance with Comparison Example 1 was used instead of the fluorosilicone rubber base in accordance with Example 2 that was used in Example 6. The physical properties of this composition were measured as in Example 6, and the sheet's fracture surface was visually inspected after the measurements. These results are reported in Table 3 below. Example 6 Comparison Example 3 durometer hardness (JIS A) 46 47 tensile strength (kgf/cm 2 ) 75 38 elongation (%) 350 240 fracture surface smooth, uniform phase separation occurred

Claims: A fluorosilicone rubber composition, comprising: (A) 100 weight parts of a 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent; (B) 30 to 200 weight parts of a dimethylsiloxane-methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent; (C) 0.5 to 20 weight parts of a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer; (D) reinforcing silica having a surface area of at least 50 m 2 /g in an amount of 10 to 100 weight parts per 100 weight parts of the total of components (A), (B), and (C); and (E) a curing agent in a quantity sufficient to cure the composition. A fluorosilicone rubber composition, comprising: (A) 100 weight parts of a 3,3,3-trifluoropropylmethylsiloxane-methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent; (B) 30 to 200 weight parts of a dimethylsiloxane-methylvinylsiloxane copolymer gum having a concentration of methylvinylsiloxane unit in a range of 0.001 to 5 mole percent; (C) 0.5 to 20 weight parts of a poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxanenylsiloxane block copolymer; (D) reinforcing silica having a surface area of at least 50 m 2 /g, in an amount of 10 to 100 weight parts per 100 weight parts of the total of components (A), (B), and (C); and (E) a curing agent in a quantity sufficient to cure the composition. A composition according to claim 1, wherein the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer has a degree of polymerization in a range of 1,000 to 20,000. A composition according to claim 1, wherein the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer has a concentration of trifluoropropylmethylsiloxane unit in a range of 20 to 80 mole percent. A composition according to claim 1, wherein the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane block copolymer has a degree of polymerization in a range of 1,000 to 20,000 and a concentration of trifluoropropylmethylsiloxane unit in a range of 20 to SO mole percent, and the reinforcing silica is in an amount of 20 to 50 weight parts. A composition according to claim 2, wherein the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer has a degree of polymerization in a range of 1,000 to 20,000. A compooition according to claim 2, wherein the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer has a concentration of 3,3,3-trifluoropropylmethylsiloxane unit in a range of 20 to 80 mole percent. A composition according to claim 2, wherein the poly(3,3,3-trifluoropropylmethylsiloxane)-polydimethylsiloxane-polymethylvinylsiloxane block copolymer has a degree of polymerization in a range of 1,000 to 20,000 and a concentration of trifluoropropylmethylsiloxane unit in a range of 20 to 80 mole percent, and the reinforcing silica is in an amount of 20 to 50 weight parts. A composition according to claims 1 or 2, wherein the curing agent is an organoperoxide selected from benzoyl peroxide, 2,4-dichlorobenzoyl peroxide, di-tert-butyl peroxide, tert-butylmonochlorobenzoyl peroxide, and 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane. A composition according to claims 1 or 2, wherein the curing agent is a combination of a platinum catalyst and an organohydrogenpolysiloxane having at least 2 silicon-bonded hydrogen atoms per molecule. A composition according to claims 1 or 2, further comprising a silanol-terminated diorganopolysiloxane, having a degree of polymerization in a range of 1 to 100, selected from silanol-terminated dimethylpolysiloxane, silanol-terminated 3,3,3- trifluoropropylmethylpolysiloxane, and silanol-terminated dimethylsiloxane-3,3,3-trifluoropropylmethylsiloxane copolymer. A composition according to claims 1 or 2, wherein the reinforcing silica has a surface area in a range of 100 to 400 m 2 /g.

Inventors: KOBAYASHI HIDEKI, NISHIUMI WATARU, KOBAYASHI, HIDEKI, NISHIUMI, WATARU, KOBAYASHI, HIDEKI C/O DOW CORNING TOR.SILC.COMPANY, NISHIUMI, WATARU C/O DOW CORNING TOR.SILC. COMPANY
Applicants: DOW CORNING TORAY SILICONE, DOW CORNING TORAY SILICONE COMPANY, LIMITED
Application year: 1993
Main classification: C08L83
IPC codes: C08L83, C08K3