PIGMENT MANUFACTURING PROCESS

Abstract: A process of preparing a quinacridone of formula (VII), wherein X is methyl, chloro or fluoro, and n is 0, 1 or 2, which comprises : (a) treating a dialkylsuccinate of formula (II), wherein R is alkyl of 1 to 3 carbons atoms, with at least the stoichiometric amount of a solution of a sodium alkoxide NaOR in an alcohol ROH, in a reaction medium principally comprising one or more aliphatic polyethers of the formula R<1>[O(CH2)m]nOR<1> wherein R<1> is C1-4-alkyl, m is 2 or 3, and n is 1, 2, 3 or 4, at a temperature of 70 DEG C to 120 DEG C, and maintaining the reaction mixture at a temperature of from 90 DEG C to 150 DEG C for a period sufficient to complete the formation of the dialkylsuccinylsuccinate (III), cooling the reaction mixture; (b) adding an aniline of formula (IV), wherein X is methyl, chloro or fluoro, and n is 0, 1 or 2, acidifying the reaction mixture, heating it to 60 DEG C to 100 DEG C to convert the dialkylsuccinylsuccinate (III) in the dihydro dianilinoterephthalic ester (V) wherein X and n are as defined for formula (IV), cooling the reaction mixture and neutralising it; (c) heating the reaction mixture under a vacuum to distil off water, alcohol ROH, and any unreacted aniline, placing the reaction mixture under an inert atmosphere, optionally adding more aliphatic polyether, and heating the reaction mixture to a temperature of 225-300 DEG C, whereby the dihydro dianilinoterephthalic ester (V) is converted to the dihydroquinacridone (VI); and (d) adding a mono-, di- or tri-ethanolamine or a 2-alkoxyethanol of formula F<2>OCH2CH2OH wherein R<2> is C1-4-alkyl, making the reaction mixture alkaline, oxidising the dihydroquinacridone (VI) to form the quinacridone (VII), and recovering the quinacridone from the reaction mixture.

Description: PIGMENT MANUFACTURING PROCESS This invention relates to a pigment manufacturing process, and more particularly to a process for preparing quinacridone and substituted quinacridones. Quinacridone has the structural Formula (I) (I) The numbers surrounding Formula (I) show the numbering system used to indicate the position of substituents in substituted quinacridones. A variety of methods have been proposed for the manufacture of quinacridone. Scheme A below shows the chemical steps involved in one such method. Scheme A Step 1 CII) (III) Step 2 Step 3 Step 4 CVI In Scheme A, the group R represents an al yl group (e.g. Cj.-j-alkyl, for example a methyl group), X is methyl, chloro or fluoro and n is 0, 1 or 2. When n is 2, the substituents X may be the same or different. According to Scheme A, a dialkylsuccinate (II) is treated with a sodium alkoxide in a solvent or diluent to form the cyclic dialkyl succinylsuccinate (III). Usually the succinate ester (II) is dimethyl succinate, and the sodium alkoxide is sodium methoxide. In this case, the compound (III) will be dimethyl succinylsuccinate, hereinafter referred to as DMSS. In Step 2 of Scheme A, the cyclic succinylsuccinate (III) is reacted with an optionally substituted aniline (IV) in an acidic medium to give the dihdyrodianilinoterephthalic ester (V). In Step 3 of Scheme A, the ester (V) is heated in a diluent or solvent to convert it into the dihydroquinacridone (VI). In Step 4 of Scheme A, the dihydroquinacridone (VI) is treated with an oxidising agent to convert it into the quinacridone (VII). With regard to Step 1 of Scheme A, it has been proposed to perform the reaction in the following reaction media: ethers, hydrocarbons, alcohols or dimethylsulphoxide (Japanese Patent Application 69/27,577); benzene (J. Indian Chem. Soc. 1964); aliphatic ethers or dioxan (UK Patent 751,035); excess of the dialkylsuccinate (German Patent Application 3423548); methanol (US Patent 4,435,589); or an aromatic hydrocarbon containing a proportion of polyethylene glycol, a monoether thereof, or diglyme (Japanese Patent Application 61-286343). With regard to Step 2 of Scheme A, it has been proposed to perform the reaction in an alcohol (German Patent Application 3,104,644). With regard to Step 3 of Scheme A, it has been proposed to use the following substances as the medium for the reaction: Dowtherm or Thermex, which are mixtures of diphenyl oxide and biphenyl, a methylnaphthalene, diethylphthalate, or a mineral oil boiling within the range 225-300°C (US Patent 2,821,530); benzene in an autoclave (Japanese Patent Application 44/3216); a ditolyl ether (German Patent Application 3,605,976); syrupy phosphoric acid (e.g. US Patent 3,072,660); a methylnaphthalene, diethylphthalate, or a mineral oil (US Patent 3,009,916); or N-methylpyrrolidone (Japanese Patent Application 45/16340). With regard to Step 4, it has been proposed to carry out the oxidation in a reaction medium comprising a mixture of aqueous sodium hydroxide with ethanol, acetone or ethylene glycol (US Patent 2,821,529); in an alcohol, glycerol, a 2-alkoxyethanol, ethanolamine or dioxan (US Patent 2,969,366); dimethyl sulphoxide (Japanese Patent Application 56/45512); sulpholane (French Patent Application 1,496,960); or Dowtherm and chloronaphthalene (German Patent Application 3,515,875). It has furthermore been proposed to carry out Steps 1, 2 and 3 consecutively without isolating the products (III) and (IV) formed in Steps 1 and 2 before proceeding with Step 3 (US Patent 2,821,529). It has also been proposed to carry out Steps 2 and 3 consecutively without isolating the product (IV) from Step 2 before proceeding with Step 3 (US Patent 2,821,530). In UK Patent 894610 it has been proposed to perform the cyclisation reaction of Step 3 using polyphosphoric acid as the reaction medium, and then to dilute the reaction mixture with water and oxidise the dihydro quinacridone (VI) _in situ to the quinacridone (I). It has now been discovered that certain aliphatic polyethers are suitable for use as a reaction medium in each of the Steps 1 to 4 of Scheme A above. The aliphatic polyethers include those having the formula R 1 [ 0 ( CH 2 ) t0 ] n 0R 1 wherein R 1 is alkyl of 1 to 4 carbon atoms , m is 2 or 3 , and n is 1 , 2 , 3 or 4 . Particular examples of these polyethers include the following : CH 3 OCH 2 CH 2 OCH 3 gly e CH 3 (OCH 2 CH 2 ) 2 θCH 3 diglyme CH 3 (OCH 2 CH 2 ) 3 OCH 3 triglyme CH 3 (OCH 2 CH 2 )ziOCH 3 tetraglyme C H 9 (0CH 2 CH 2 ) 2 0C 4 H 9 butyldiglyme As compared with materials previously used as reaction media for the processes outlined in Scheme A, the aliphatic polyethers have the advantage of lower toxicity. They are biodegradable and many are miscible with water. Mixtures of different aliphatic polyethers may be used as the reaction medium if desired. Where the steps of Scheme A are carried out separately, with the product of each step being isolated before use in the next step, the aliphatic polyether used as the reaction medium need not be the same one in each step. However, since the aliphatic polyethers are in general suitable as reaction media for each step of Scheme A, it is possible if desired to carry out two or more of the steps successively in the same reaction medium without isolating the intermediate product produced in each step. Thus Steps 1 and 2, 2 and 3, or 3 and 4 of Scheme A can be combined, or Steps 1 to 3 or even all four steps may be performed without isolating the intermediates. When performing Step 4 it is preferred to add a co-solvent, for example a 2- alkoxyethanol or an ethanolamine, to the reaction medium. According to the present invention, therefore, there is provided a process of preparing a quinacridone of Formula (VII): CVI O wherein X is methyl , chloro or fluoro , and n is 0 , 1 or 2 , which comprises : (a) treating a dialkylsuccinate of Formula (II): (H) CIII) - wherein R is alkyl of 1 to 3 carbon atoms, with at least the stoichiometric amount of a solution of a sodium alkoxide NaOR in an alcohol ROH, in a reaction medium principally comprising one or more aliphatic polyethers of the formula R 1 [0(CH 2 ) m ] rt 0R 1 wherein R 1 is alkyl, m is 2 or 3, and n is 1, 2, 3 or 4, at a temperature of 70°C to 120°C, and maintaining the reaction mixture at a temperature of from 90°C to 150°C for a period sufficient to complete the formation of the dialkylsuccinylsuccinate (III), cooling the reaction mixture; (b) adding an aniline of Formula (IV): IV} CO wherein X is methyl, chloro or fluoro, and n is 0, 1 or 2, acidifying the reaction mixture, heating it to 60°C to 100°C to convert the dialkylsuccinylsuccinate (III) in to the dihydro dianilinoterephthalic ester (V) wherein X and n are as defined for Formula (IV), cooling the reaction mixture and neutralising it; (c) heating the reaction mixture under a vacuum to distil off water, alcohol ROH, and any unreacted aniline, placing the reaction mixture under an inert atmosphere, optionally adding more aliphatic polyether, and heating the reaction mixture to a temperature of 225- 300°C, whereby the dihydro dianilinoterephthalic ester (V) is converted to the dihydroquinacridone (VI); and (d) adding a mono-, di- or tri-ethanolamine or a 2-alkoxyethanol of formula R 2 0CH 2 CH 2 0H wherein R 2 is C^-alkyl, making the reaction mixture alkaline, oxidising the dihydroquinacridone (VI) to form the quinacridone (VII), and recovering the quinacridone from the reaction mixture. In a variation of the foregoing process, the dihydroquinacridone (VI) is separated from the reaction mixture after its formation in step (c), and is then oxidised to the quinacridone (VII) in a reaction medium comprising a 2-alkoxyethanol (e.g. 2- ethoxyethanol or 2-methoxyethanol) and aqueous sodium hydroxide. In a further aspect, the present invention provides a process of preparing a dialkylsuccinylsuccinate of Formula (III), wherein R is alkyl of 1 to 3 carbon atoms, which comprises treating a dialkylsuccinate of Formula (II), wherein R is alkyl of 1 to 3 carbon atoms, with at least the stoichiometric amount of a solution of a sodium alkoxide NaOR in an alcohol ROH, in a reaction medium principally comprising one or more aliphatic polyethers of the formula R 1 [0(CH 2 ) m ] n 0R 1 wherein R 1 is Cx-^-alkyl, m is 2 or 3, and n is 1, 2, 3 or 4 at a temperature of 70°C to 120°C, maintaining the reaction mixture at from 90°C to 150°C for a period sufficient to complete the formation of the dialkylsuccinylsuccinate (III) cooling the reaction mixture, acidifying the reaction mixture, and recovering the dialkylsuccinylsuccinate (III). Preferably the process described above for the preparation of a dialkylsuccinate is carried out under an inert atmosphere, for example an atmosphere of nitrogen. The initial heating is preferably to a temperature of about 100°C while the heating following the addition of the sodium alkoxide is preferably to a temperature of 110°C and is continued for about 5 hours. In a further aspect, the invention provides a process of preparing a dihydrodianilinoterephthalic ester of Formula (V) wherein R is alkyl of 1 to 3 carbon atoms, X is methyl, chloro or fluoro and n is 0, 1 or 2, which comprises heating a dialkylsuccinylsuccinate of Formula (III, R^i^-alkyl) with an aniline of Formula (IV), wherein X and n are defined as above for Formula (V) in the presence of an acid, in a reaction medium comprising one or more aliphatic polyethers of the formula defined above, together with an alcohol of formula ROH, at a temperature of 60-100°C for a period sufficient to complete formation of the ester of Formula (V), and recovering the ester of Formula (V). In a further aspect, the invention provides a process of preparing a dihydroquinacridone of Formula (VI), wherein X is methyl, chloro or fluoro and n is 0, 1 or 2, which comprises heating under non- oxidising conditions a dialkyldihydrodianilinoterephthalic ester of Formula (V), wherein X and n are defined as for Formula (VI) above, and R is C^-alky!, in a reaction medium comprising one or more aliphatic polyethers of the formula defined above, to a temperature from about 225-300°C, and separating the dihydroquinacridone so formed from the reaction mixture. Preferably the reaction mixture is heated to a temperature of 235-280°C. Preferably the process is carried out under an inert atmosphere, for example an atmosphere of nitrogen. The dihydroquinacridone produced in the reaction is insoluble in the reaction medium and may be recovered at the end of the reaction by filtering it off. The invention further provides a process of preparing a quinacridone of Formula (VI), as described in the last foregoing paragraph, wherein the reaction medium additionally comprises a strong non-nucleophilic base. The inclusion of such a base can improve the yield of dihydroquinacridone (VI). The amount of base used is preferably equal in weight to the dialkyldihydrodianilinoterephthalic ester of Formula (V) but the exact amount is not critical, and more or less may be used if desired. The base used is preferably one which has a relatively high boiling point, that is to say a boiling-point which approaches or is equal to or greater than the temperature at which the reaction is carried out, since a base of low boiling point would be volatilised from the reaction mixture, with consequent loss of its effect. A suitable strong non-nucleophilic base is 1,8-bis (dimethyl amino)naphthalene, which is commonly referred to as "Proton Sponge". In a further aspect, the invention provides a process of preparing a quinacridone of Formula (VII) wherein X is methyl, chloro or fluoro and n is 0, 1 or 2, which comprises oxidising a dihydroquinacridone of Formula (VI) wherein X and n are defined as for Formula (I) in an alkaline reaction medium comprising one or more aliphatic polyethers of the formula hereinbefore defined and optionally further comprising a 2-alkoxyethanol of formula R 2 0CH 2 CH 2 0H wherein R 2 is an alkyl group of 1 to 4 carbon atoms, or mono-, di- or triethanolamine, and recovering the quinacridone (VII) so formed from the reaction mixture. The oxidation of the dihydroquinacridone (VI) may be brought about by a variety of oxidising agents, and the choice of oxidising agent is not critical. The oxidising agent may be for example, nitrobenzene, sodium m-nitrobenzenesulphonate, sodium polysulphide or oxygen. The alkaline reaction medium may be for example a mixture of one or more aliphatic polyethers as hereinbefore defined with an aqueous solution of an alkali, for example aqueous sodium hydroxide. The oxidation is preferably conducted at an elevated temperature, for example 100-160°C. The quinacridone (VII) produced in the process may be recovered from the reaction mixture by filtering it off, it may then be washed with an alcohol (e.g. methanol) to remove organic impurities, and then washed with water and dried if required. Examples of quinacridones which may be prepared by the process of the invention include 2,9-dimethylquinacridone, 2,9- dichloroquinacridone, 3,10-dichloroquinacridone, difluoroquinacridones, and unsubstituted quinacridone in its beta or gamma form. The invention is illustrated by the following Examples. Example 1 This Example illustrates the preparation of dimethyl succinylsuccinate (also referred to as DMSS) having the Formula (III, R=Me) in tetraglyme, an aliphatic polyether reaction medium, according to the invention. To a reactor is charged tetraglyme (400 kg) followed by dimethyl succinate (468 kg). A nitrogen blanket is applied and the mixture is heated to 100°C. Sodium methoxide liquor 27Z w/w (716 kg) is added slowly while the methanol is allowed to distil out. This is condensed for use later. The mixture is held at 110°C for 5 hours and cooled to approximately 30°C. A solution of sulphuric acid in water is added to liberate the free DMSS and the mixture is filtered. The product is washed with water until acid free and dried. The yield is 266 kg of dimethyl succinylsuccinate, equivalent to 732 theory. Example 2 This Example illustrates the preparation of DMSS Formula (III, R=Me) in diglyme, an aliphatic polyether reaction medium, according to the invention. Diglyme (400 kg) followed by dimethyl succinate (468 kg) is charged to a reactor under an atmosphere of nitrogen. The mixture is heated to 100°C and sodium methoxide liquor 272 w/w (716 kg) is added slowly while the methanol is allowed to distil out, and is condensed and collected for later use. The mixture is held at 110°C for 5 hours and then cooled to about 30°C. A solution of sulphuric acid in water is added to liberate the DMSS and the mixture is filtered. The product is washed with water until free of acid and dried. The yield is 266 kg of dimethyl succinylsuccinate, equivalent to 732 of theory. Example 3 This Example illustrates the preparation of dimethyldihydrodi-toluidinoterephthalic ester (also referred to herein as dimethyl DATE(M)) having the Formula (V, R-Me, X=4-Me) in an aliphatic polyether reaction medium, according to the invention. To a reactor is added dimethyl succinylsuccinate (100 kg), methanol (270 1) and tetraglyme (200 1) followed by p-toluidine (154 kg) and sulphuric acid (20 kg). The mixture is heated to 76°C and stirred at this temperature for 5 hours. Water (300 1) is then added and the mixture is filtered. The product paste is washed with water and then stirred with dilute hydrochloric acid to remove unreacted toluidine, and then refiltered and washed acid-free with water and dried. The yield is 170 kg of dimethyldihydroditoluidino terephthalic ester, equivalent to a yield of 962 theory. Example 4 This Example illustrates the preparation of dimethyl succinylsuccinate (DMSS, Formula III, R=CH 3 ) in an aliphatic polyether reaction medium, and its conversion into dimethyl dihydrotoluidino terephthalic ester (dimethyl DATE(M) having the Formula (V, R=Me, X=4- Me) in the same solvent. Tetraglyme (400 kg) followed by dimethyl succinate (468 kg) is charged to a reactor under an atmosphere of nitrogen. The mixture is heated to 100°C. Sodium methoxide liquor 272 w/w (716 kg) is added slowly while the methanol is allowed to distil out. This is condensed for use later. The mixture is held at 110°C for 5 hours and cooled to approximately 30°C. The methanol is returned followed by p-toluidine (400 kg) followed by addition of concentrated sulphuric acid (270 kg), allowing the temperature to rise to reflux (73°C). The mixture is held at reflux for 5 hours. Cooling is applied and the batch is neutralised to pH 8 with sodium carbonate. The mixture is filtered and the paste is washed with water, methanol and finally with water again, and dried. The yield is 455 kg of dimethyl DATE(M) , equivalent to 70Z theory. Example 5 This Example illustrates the preparation of 2,9-dimethyl- 6,13-dihydroquinacridone (also referred to herein as DMDHQ), having the Formula (VI, X-Me in the 2 and 9 positions) in an aliphatic polyether reaction medium, according to the invention. Tetraglyme (4000 kg), followed by dimethyldihydro- ditoluidinoterephthalic ester (400 kg) Formula (V, R=Me, X=4-Me) is charged to a reactor under an atmosphere of nitrogen. The vessel is heated to 277°C as fast as possible, and held there for 2 hours. During this time, some volatile material (methanol generated in the reaction plus some tetraglyme) distils out. The vessel is then cooled to 100°C. The mixture is filtered and the DMDHQ paste is dried. The yield is 316 kg, equivalent to 942 of theory. Example 6 This Example illustrates the preparation of 2,9-dimethyl- 6,13-dihydroquinacridone (DMDHQ) in a reaction medium comprising a mixture of aliphatic polyethers, according to the invention. A mixture of triglyme (2 parts) and tetraglyme (1 part) (4000 kg), having a boiling point of 238°C is charged to a reactor under an atmosphere of nitrogen, followed by dimethyldihydro- ditoluidinoterephthalic ester Formula (V, R=Me, X=4-Me) (400kg). The vessel is heated to the initial boiling point of the solvent as quickly as possible, and held there for 2 hours. The vessel is then cooled to 100°C and methanol is added. The mixture is filtered and the DMDHQ paste is dried. The yield is 146 kg, equivalent to 442 of theory. Example 7 This Example further illustrates the preparation of 2,9- dimethyl-6,13-dihydroquinacridone (DMDHQ). The procedure of Example 6 is followed, except that instead of the triglyme/tetraglyme mixture, butyldiglyme (having a boiling point of 257°C) is used as the reaction medium. The yield of DMDHQ is 178 kg, equivalent to 532 of theory. Example 8 This Example further illustrates the preparation of DMDHQ. The procedure of Example 6 is followed, except that l,8-bis(dimethyl amino)naphthalene (400kg) is charged to the reactor along with the reaction medium. The yield of DMDHQ is 208 kg, equivalent to 622 of theory. Example 9 This Example illustrates the conversion of dimethyl succinylsuccinate (DMSS) Formula (III, R=Me) to dimethyldihydrodi- toluidinoterephthalic ester (DATE(M)) Formula (V, R=Me, X=4-Me) and the conversion of the latter compound in the same reaction medium to 2,9- dimethyl-6,13-dihydroquinacridone (DMDHQ) . Tetraglyme (2000 kg), DMSS (100 kg) and methanol (270 1) are charged to a reactor under an atmosphere of nitrogen, followed by p- toluidine (154 kg) and sulphuric acid (20 kg). The mixture is heated to 76°C and held there for 5 hours. Sodium carbonate solution in water is added to neutralise the acid and the reactor is then set up for vacuum distillation. A vacuum of 20 millibars is applied and the volatile components are distilled out, with methanol coming off at 25-30°C, water and p-toluidine with some tetraglyme between 30 and 140°C, and only tetraglyme above 150°C at this pressure. The temperature is not allowed to rise about 150°C until all the unreacted toluidine has been removed; failure to do this reduces the yield and quality of the product. Nitrogen is admitted to the reactor to release the vacuum, and the reactor is heated to 277°C and kept there for 2 hours under a nitrogen atmosphere. The reactor is then cooled to 50°C and the DMDHQ is filtered off, washed with methanol and with water, and dried. The yield of DMDHQ is 120 kg, equivalent to 802 of theory. Example 10 This Example illustrates the preparation of 2,9-dimethy1- quinacridone (DMQ) by oxidation of 2,9-dimethyl-6,13-dihydroquinacridone (DMDHQ) in a reaction medium comprising 2-e.thoxyethanol. A mixture of 2-ethoxyethanol (6000 kg) and aqueous sodium hydroxide (472 w/w; 400 kg) is heated to 110°C under an atmosphere of nitrogen. DMDHQ (600 kg) and nitrobenzene (400 kg) are added, and the mixture is heated to 135°C and held there for 6 hours. The mixture is then cooled to below 100°C, diluted with about an equal volume of water, and filtered on a slurry filter. The DHQ is washed with methanol and then with water and dried. The yield of 2,9-dimethylquinacridone is 567 kg, equivalent to a yield of 952 of theory. Example 11 This Example illustrates the preparation of 2,9-dimethyl¬ quinacridone (also referred to herein as DMQ) by oxidising DMDHQ in a mixture of tetraglyme and 2-ethoxyethanol as the reaction medium. 2-Ethoxyethanol (1000 kg) is charged to a reactor maintained under an atmosphere of nitrogen, followed by sodium hydroxide solution in water (472 w/w; 400 kg), and the mixture is heated to 110°C to ensure complete dissolution of the sodium hydroxide. Tetraglyme (5000 kg) is then added, followed by DMDHQ (600 kg). Nitrobenzene (400 kg) is then added and the vessel is heated to 160°C and held there for 6 hours. The mixture is then cooled to below 100°C, diluted with water and filtered on a slurry filter. The 2,9-dimethylquinacridone paste is washed with methanol and then with water, and dried. The yield of DMQ is 567 kg equivalent to 952 of theory. Example 12 This Example illustrates the preparation of DMQ by oxidising DMDHQ in a mixture of tetraglyme and triethanolamine as the reaction medium. The procedure of Example 11 is followed, except that triethanolamine (1000 kg) is used instead of 2-ethoxyethanol. The yield of DHQ is 567 kg. Example 13 This Example illustrates the preparation of DMQ by oxidising DMDHQ with air in a mixture of tetraglyme and 2-ethoxyethanol as the reaction medium. The procedure of Example 10 is followed, but instead of adding nitrobenzene, air is bubbled through the reaction mixture to oxidise the DMDHQ to DMQ. The yield of DMQ is 567 kg. Example 14 This Example illustrates the preparation of 2,9-dimethyl¬ quinacridone from dimethyl succinate without isolation of the intermediate products. Tetraglyme (400 kg) and dimethyl succinate (468 kg) are charged to a reactor vessel under an atmosphere of nitrogen. The mixture is heated to 100°C and sodium methoxide solution in methanol (272 w/w; 898 kg) is added slowly while the methanol is allowed to distil out, and is condensed for later use. The mixture is held at 110°C for 5 hours and cooled to about 30°C. The methanol is returned, followed by p-toluidine (400 kg), followed by concentrated sulphuric acid (270 kg) added slowly, the temperature being allowed to rise to reflux (73°C). The mixture is held at reflux for 5 hours. The mixture is cooled and brought to pH 8 with sodium carbonate. The mixture, containing dimethyldihydroditoluidinoterephthalic ester Formula (V, R-Me, X=4-Me) is now transferred, still under nitrogen, to a second vessel equipped for vacuum distillation and the temperature is raised to 140°C under a vacuum of 20 mm mercury, whereby methanol, excess of toluidine and water are distilled out, together with some tetraglyme. The vacuum is released with nitrogen, and more tetraglyme (3000 kg) is added. The vessel is heated to 277°C as quickly as possible, and held there for 2 hours. During this time some methanol and tetraglyme distils out and is collected for future use. The vessel is then cooled to 100°C and the reaction mixture, now containing 2,9-dimethyl-6,13-dihydroquinacridone is transferred to third vessel, previously purged with nitrogen, for the oxidation stage. In this vessel is previously prepared a mixture of 2-ethoxyethanol (400 kg) and aqueous sodium hydroxide (472 w/w, 400 kg), which is heated to 110°C to ensure that the sodium hydroxide is in solution. Following the transfer of the reaction mixture, nitrobenzene (246 kg) is added, and the vessel is heated to 160°C for 6 hours. The mixture is then cooled to below 100°C, diluted with water and filtered on a slurry filter. The filtrate may be distilled to recover the tetraglyme and 2-ethoxyethanol, and the distillation residue may be incinerated. The product paste containing the 2,9-dimethylquinacridone is washed with methanol and then with water, and dried if required. The methanol washes may be worked up to recover tetraglyme.

Claims: CLAIMS A process of preparing a quinacridone of Formula (VII): wherein X is methyl, chloro or fluoro, and n is 0, 1 or 2, which comprises: (a) treating a dialkylsuccinate of Formula (II): CII) HID wherein R is alkyl of 1 to 3 carbon atoms, with at least the stoichiometric amount of a solution of a sodium alkoxide NaOR in an alcohol ROH, in a reaction medium principally comprising one or more aliphatic polyethers of the formula R 1 [0(CH 2 ) m ] n 0R 1 wherein R 1 is C h ¬ alky!, m is 2 or 3, and n is 1, 2, 3 or 4, at a temperature of 70°C to 120°C, and maintaining the reaction mixture at a temperature of from 90°C to 150°C for a period sufficient to complete the formation of the dialkylsuccinylsuccinate (III), cooling the reaction mixture; (b) adding an aniline of Formula (IV): IV) C wherein X is methyl, chloro or fluoro, and n is 0, 1 or 2, acidifying the reaction mixture, heating it to 60°C to 100°C to convert the dialkylsuccinylsuccinate (III) in the dihydro dianilinoterephthalic ester (V) wherein X and n are as defined for Formula (IV), cooling the reaction mixture and neutralising it; (c) heating the reaction mixture under a vacuum to distil off water, alcohol ROH, and any unreacted aniline, placing the reaction mixture under an inert atmosphere, optionally adding more aliphatic polyether, and heating the reaction mixture to a temperature of 225- 300°C, whereby the dihydro dianilinoterephthalic ester (V) is converted to the dihydroquinacridone (VI); and (d) adding a mono-, di- or tri-ethanolamine or a 2-alkoxyethanol of formula R 2 OCH 2 CH 2 OH wherein R 2 is C-^-alkyl, making the reaction mixture alkaline, oxidising the dihydroquinacridone (VI) to form the quinacridone (VII), and recovering the quinacridone from the reaction mixture. 2. A process of preparing a dialkylsuccinylsuccinate of Formula (III), wherein R is alkyl of 1 to 3 carbon atoms, which comprises treating a dialkylsuccinate of Formula (II), wherein R is alkyl of 1 to 3 carbon atoms, with at least the stoichiometric amount of a solution of a sodium alkoxide NaOR in an alcohol ROH, in a reaction medium principally comprising one or more aliphatic polyethers of the formula R 1 [0(CH 2 ) m ] n 0R 1 wherein R 1 is m is 2 or 3, and n is 1, 2, 3 or 4, at a temperature of 70°C to 120°C, maintaining the reaction mixture at from 90°C to 150°C for a period sufficient to complete the formation of the dialkylsuccinylsuccinate (III), cooling the reaction mixture, acidifying the reaction mixture and recovering the dialkylsuccinylsuccinate (III). 3. A process of preparing a dihydrodianilinoterephthalic ester of Formula (V) wherein R is alkyl of 1 to 3 carbon atoms, X is methyl, chloro or fluoro and n is 0, 1 or 2, which comprises heating a dialkylsuccinylsuccinate of Formula (III, with an aniline of Formula (IV), wherein X and n are defined as above for Formula (V), in the presence of an acid, in a reaction medium comprising one or more aliphatic polyethers of the formula defined in Claim 1, together with an alcohol of formula ROH, at a temperature of 60-100°C for a period sufficient to complete formation of the ester of Formula (V) and recovering the ester of Formula V. 4. A process of preparing a dihydroquinacridone of Formula VI, wherein X is methyl, chloro or fluoro and n is 0, 1 or 2 which comprises heating under non-oxidising conditions a dialkyl dihydrodianilinoterephthalic ester of Formula (V) , wherein X and n are defined as for Formula (VI) above, and R is in a reaction medium comprising one or more aliphatic polyethers of the formula defined in Claim 1, to a temperature from about 225-300°C, and separating the dihydroquinacridone so formed from the reaction mixture. 5. A process of preparing a quinacridone of Formula (VII) wherein X is methyl, chloro or fluoro and n is 0, 1 or 2, which comprises oxidising a dihydroquinacridone of Formula (VI) wherein X and n are defined as for Formula (I) in a reaction medium comprising one or more aliphatic polyethers of the formula defined in Claim 1 and optionally further comprising a 2-alkoxyethanol of formula R 2 OCH 2 CH 2 OH wherein R 2 is an alkyl group of 1 to 4 carbon atoms, or mono-, di- or triethanolamine, and recovering the quinacridone (I) so formed from the reaction mixture. 6. A process as claimed in Claim 5, wherein the reaction medium further comprises a strong non-nucleophilic base.

Inventors: PIKE LESLIE CLARK, WOOLLVEN PETER, PIKE, LESLIE, CLARK, WOOLLVEN, PETER
Applicants: PIKE LESLIE CLARK, WOOLLVEN PETER, ZENECA LTD, PIKE, LESLIE, CLARK, WOOLLVEN, PETER, ZENECA LIMITED
Application year: 1993
Main classification: C09B48
IPC codes: C07C67, C07C69, C07C249, C07C251, C07D471, C09B48