Specimen tube transfer carrier

Abstract: A single cavity specimen test tube carrier especially adapted to connect to like carriers along one axis or a different axis or in a matrix. The carrier includes a test tube holder, a viewing slot, a side-to-side coupling mechanism and a front-to-back joining mechanism to attach the carriers together along a specified axis or in a matrix. The side-to-side coupling mechanism includes a boss and boss receiving cavity which snap together in a force fit. The front-to-back joining mechanism includes a plurality of knob-like protrusions that fit snugly into the viewing slot of an adjacent carrier and a horizontal bar that slides under a corresponding ledge of the adjacent carrier.

Description: Field of the Invention The present invention broadly relates to an apparatus for transferring test tubes containing specimens from one location to another in laboratories or medical facilities. More specifically, the present invention relates to a single cavity test tube carrier which can be joined with other single cavity carriers to form multiple cavity carriers along a single axis, or which alternatively can be formed in matrices of manageable sizes. Background of the Invention Test tubes perform a vital function in the operation of any laboratory or medical facility. For instance, test tubes store liquid or solid specimens that are used by the medical community for analyzing and treating medical problems. Generally, test tubes are handled rather frequently as they are filled, stoppered, labeled, sorted, processed, unstoppered and re-stoppered as the contents are analyzed, emptied and perhaps cleaned for reuse. Test tubes are generally cylindrical in shape, varying in diameter and length and may be made of either glass or synthetic resins. The cylindrical shape and varying size often make it difficult to grasp a test tube firmly. Difficulty in grasping, combined with the need for frequent handling, often results in breakage of the test tubes and/or spillage of the tubes' contents. Test tubes often are transported and stored at medical facilities in test tube carriers. Conventional test tube carriers typically comprise single unit containers having multiple test tube cavities for holding a number of test tubes. The fixed size and inflexible orientation of conventional multiple cavity carriers detracts from their ability to be handled by automatic handling equipment. As a result, test tubes stored in conventional carriers often need to be manually removed from the carrier for examining, sorting and then must be manually replaced in the carrier. Such manual manipulation of the test tubes is time and labour intensive. A test tube carrier that would hold test tubes securely, would permit grouping of the test tubes in various physical directions and formations for processing in automatic equipment and which would permit viewing of the test tube contents or labels without the need for removal of individual test tubes from the test tube carrier would increase productivity and decrease test tube damage and specimen spillage. EP-A-0 313 977 discloses a storing unit for test tubes, wherein said unit is adapted for selective intercoupling with other like devices. Summary of the Invention The problems outlined above are in large measure solved by a single cavity specimen test tube carrier embodying the present invention. The test tube carrier hereof is specially adapted to be linked to other single cavity test tube carriers to form lines or matrices for storage and transportation. In addition, a test tube carrier embodying the invention permits viewing of the contents of the test tube or a test tube label through a viewing slot in one face of the test tube carrier. According to the present invention there is provided a test tube transfer carrier device adapted for selective intercoupling with other like devices and for facilitating transfer of the device along a predetermined path, the device comprising: holding means including an upper portion and a base and defining an elongated test tube receiving cavity for removably carrying the test tube; a side-to-side coupling mechanism and a front-to-back joining mechanism characterised in that the side-to-side coupling mechanism includes an upper coupling mechanism carried by the upper portion and a lower coupling mechanism carried by the base, the upper and the lower coupling mechanisms each including a rounded boss positioned on a first side of the device and a boss receiving cavity on an opposing second side of the device, the bosses being sized so as to snap snugly into the boss receiving cavities of a like device with a force fit so as to enable a plurality of such devices to be connected in a first direction; the front-to-back joining mechanism includes a lower front-to-back joining mechanism including a generally rectangular protrusion on a back face of the base, an elongated slot in an opposing front face of the device, the slot being adapted for mateable reception with the protrusion on the back face of a like device such that a portion of the test tube is viewable through the elongated slot, and an upper front-to-back joining mechanism including two rectangular protrusions on a back face of the upper portion, the upper portion further including protrusion receiving recesses on an opposing front face, the rectangular protrusions being sized to fit snugly into the protrusion receiving recesses of a like device so as to enable a plurality of such devices to be connected in a second direction; and the base includes opposed track receiving grooves, the grooves being adapted to be operably engaged by carrier engaging tracks for movement of the device along a predetermined path by automated handling equipment. Matrices are formed by connecting the devices with both the side-to-side coupling mechanism and front-to-back joining mechanism into a matrix of desired size. Brief Description of the Drawings Fig. 1 is a perspective view of a large test tube; Fig. 2 is a perspective view of a small test tube; Fig. 3 is a right side perspective view of a test tube carrier embodying the present invention; Fig. 4 is a left side perspective view thereof; Fig. 5 is a rear elevational view of the carrier; Fig. 6 is a front elevational view of the carrier; Fig. 7 is a left side elevational view of the carrier; Fig. 8 is a right side elevational view of the carrier; Fig. 9 is a top plan view of the carrier; Fig. 10 is a front elevational view showing a plurality of carriers connected together along a single axis; Fig. 11 is a top plan view of a plurality of carriers connected together along a single axis; Fig. 12 is a fragmentary, right side elevational view depicting the carrier held within a tracked receiver; Fig. 13 is a top plan view depicting a plurality of carriers connected together along a single axis received within a tracked receiver, and depicting one of the carriers engaged by robotic selector elements; Fig. 14 is a top plan view of a plurality of carriers connected along a single axis different from the axis of connection depicted in Figs. 10, 11 and 13; Fig. 15 is a top plan view of a plurality of carriers connected into a two axis matrix. Detailed Description of the Invention Reference is now made to the drawings, wherein like reference numerals denote like elements throughout the several views. A test tube carrier 10 embodying the present invention is depicted in various ones of the figures with a test tube 12 carried within. Referring to Figure 1, a large test tube 12 is depicted, plugged by a stopper 14 and with bar code label 16 attached to the side of the test tube 12. Referring to Figure 2, a smaller test tube 12' is depicted which likewise includes a stopper 14' and label 16'. Referring to Figures 3 and 4, the test tube carrier 10 is a unitary piece and broadly includes an upper portion 20, a base 22, a mid-portion 24 extending between the upper portion 20 and base 22, a side-to-side coupling mechanism 26, front-to-back joining mechanism 28 and a viewing slot 30. For ease of discussion, the front 32 of the test tube carrier 10 is designated as the face of the test tube carrier carrying the viewing slot 30. The back face 34 of the test tube carrier 10 is the face opposed to the front face 32. The left face 36 and right face 38 of the test tube carrier 10 are designated as right and left while viewing the front face 32 of the test tube carrier 10. It is understood that the designations front, back, right and left may be changed as the orientation of the test tube carrier 10 varies. The upper portion 20 is formed by exterior surfaces presenting a generally cube-like shape with an embossed arrow 40 carried on the upper planar surface 42. A generally cylindrical interior surface 44 defines the upper portion of a test tube receiving cavity 46. A generally square recessed opening 48 is presented by the upper portion 20 on the right face 38 of the carrier 10. The embossed arrow 40 extends from the back face 34 to the interior surface 44. The base 22 is a generally cube-like shape with a planar bottom floor 50 and generally square recessed opening 48 presented on the right face 38 of the carrier 10. The base 22 broadly includes the lower portion of the test tube receiving cavity 46 and opposed track receiving grooves 52. Referring to Figure 6, the lower portion of the test tube receiving cavity 46 includes a drainage passage 54 extending from the cavity 46 through the floor 50 of the base 22. Referring to Figures 5 and 6, the opposed track receiving grooves 52 each include opposed horizontal track walls 56, 58 with outwardly flared ends 60, 62. The mid-portion 24 includes the mid-portion of test tube receiving cavity 46 defined by a cylindrical test tube receiving bore 64 extending from the upper portion 20 to the base 22. An outer cylindrical surface 66 of mid-portion 24 generally extends around the test tube receiving bore 64. The side-to-side coupling mechanism 26 includes an upper coupling mechanism 68 carried by the upper portion 20 and a lower coupling mechanism 70 carried by the base 22. The upper coupling mechanism 68 and the lower coupling mechanism 70 each include a boss 72 positioned along the left face 36 of the test tube carrier 10, and an opposed boss receiving cavity 74 positioned within the recessed opening 48. Each boss 72 broadly includes opposed vertical, side surfaces 76, 78, opposed upper and lower curved surfaces 80, 82 and a circular indentation 84. The upper and lower curved surfaces 80, 82 include a beveled edge 86 along the margin between the curved surfaces 80, 82 and the outer margin 88 of the boss 72. The boss 72 is sized to snap snugly into the boss receiving cavity 74 of an adjacent carrier 10 with a force fit. Each boss receiving cavity 74 is defined by opposed arcuate walls 90, 92 opposed flexible tension channels 94, 96 and circular well 98. The tension channels 94, 96 extend inwardly and horizontally from the vertical side walls 100, 102 of the recessed opening 48. The arcuate walls 90, 92 are molded to the tension channels 94, 96 and are of a curvature and vertical distance apart to snugly engage the upper and lower curved surfaces 80, 82 of boss 72 of an adjacent carrier 10. The circular well 98 is centered between the arcuate walls 90, 92. Referring to Figures 3-9, the front-to-back joining mechanism 28 includes an upper front-to-back joining mechanism 104 carried by the upper portion 20 and a lower front-to-back joining mechanism 106 carried by the base 22. The upper front-to-back joining mechanism 104 includes a rectangular protrusion 108, opposed protrusion receiving guide 110, a horizontal bar 112 extending along the back face 34 of the test tube carrier 10 and a complementary bar receiving channel 114 presented by the front face 32 of the test tube carrier 10. The rectangular protrusion 108 presents opposed beveled edges 116, 118. The rectangular protrusion 108 is sized to fit snugly into the protrusion receiving guide 110 of an adjacent test tube carrier 10. The protrusion receiving guide 110 includes opposed ledges 120, 122 presented by the viewing slot 30. The horizontal bar 112 extends along the back face 34 opposed to the bar receiving channel 114. The lower joining mechanism 106 includes a generally rectangular knob 124 carried along the back face 34 of the carrier 10. The knob 124 presents beveled margins 126, 128 and is sized to fit snugly into the viewing slot 30. The viewing slot 30, presented along the front face 32 of the test tube carrier 10, extends from the upper portion 20 of the test tube carrier 10 into the base 22. Opposed slot side walls 130 extend along and define viewing slot 30. In operation, the test tube carrier 10 can be connected to adjacent test tube carriers 10 as depicted in Figures 10 and 11. A plurality of test tube carriers 10 are depicted in Figures 10 and 11 as connected in a row through the side-to-side coupling mechanism 26. The side-to-side coupling mechanism 26 connects two adjacent test tube carriers 10 together by the snapping of the boss 72 of the upper coupling mechanism 68 and the boss 72 of the lower coupling mechanism 70 of a first carrier 10 into the corresponding boss receiving cavities 74 on the upper portion 20 and base 22 of an adjacent, second carrier 10. As depicted in Figure 10, the test tube receiving cavity 46 is of sufficient diameter to rotate test tubes 12 placed within the test tube receiving cavity 46 so that the bar code label 16 is easily visible through viewing slot 30. Any spillage or moisture on the test tube 12 can pass outside the carrier 10 through the drainage passage 54. Referring to Figure 11, the bosses 72 of the upper coupling mechanism 68 and lower coupling mechanism 70 of each carrier 10 have been connected to the corresponding boss receiving cavities 48 of the adjacent test tube carrier 10. The beveled edges 86 of each boss 72 guide the bosses 72 into a force fit with each respective boss receiving cavity 74. The tensions channels 94, 96 urge the arcuate walls 90, 92 snugly against the upper and lower curved surfaces 80, 82 of each boss 72. It will be noted in Figure 11 that the two test tube carriers 10 on the far left contain test tubes 12, 12' of different sizes while the two test tube carriers 10 on the right are empty. Referring to Figure 12, the opposed track receiving grooves 52 are operably engaged by the carrier engaging tracks 132 for movement of the carrier along a predetermined path by automated handling equipment. The flared ends 60, 62 of the track walls 56, 58 guide the track reciving grooves 52 into operable engagement with the tracks 132. Referring to Figure 13, a pair of robotic arms 134 are depicted as grasping a selected test tube carrier 10 as a plurality of connected test tube carriers 10 carry the test tubes 12 through the automatic processing equipment. The front-to-back joining mechanisms 42 of adjacent carriers 10 are depicted in Figure 14 as connecting a plurality of test tube carriers 10 in a column. The front-to-back joining mechanisms 42 connect each test tube carrier 10 to an adjacent test tube carrier 10 by the insertion of the rectangular protrusion 108 of respective upper joining mechanisms 104 snugly into the opposed protrusion receiving guides 110 of adjacent test tube carriers 10 and by the fitting of the rectangular knob 124 of the lower joining mechanisms 106 snugly into the lower portion of the viewing slot 30 of adjacent test tube carriers 10. In addition, the horizontal bar 112 of respective carriers are received into the bar receiving channel 114 of adjacent test tube carriers 10. Referring to Figure 15, a plurality of test tube carriers 10 are joined in a two axis matrix. Note that the embossed arrow 40 readily identifies the front of each carrier 10. Having disclosed the subject matter of this invention, it should be apparent that many substitutions, modifications, and variations of the invention are possible in light of the above teachings. It is therefore to be understood that the invention as taught and described herein is only limited to the extent of the breath and scope of the appended claims.

Claims: A test tube transfer carrier device (10) adapted for selective intercoupling with other like devices and for facilitating transfer of the device along a predetermined path, the device comprising: holding means including an upper portion (20) and a base (22) and defining an elongated test tube receiving cavity (46) for removably carrying the test tube; a side-to-side coupling mechanism (26); and a front-to-back joining mechanism (28), characterised in that the side-to-side coupling mechanism (26) includes an upper coupling mechanism (68) carried by the upper portion (20) and a lower coupling mechanism (70) carried by the base (22), the upper and the lower coupling mechanisms (68,70) each including a rounded boss (72) positioned on a first side (36) of the device (10) and a boss receiving cavity (74) on an opposing second side (38) of the device (10), the bosses (72) being sized so as to snap snugly into the boss receiving cavities (74) of a like device with a force fit so as to enable a plurality of such devices to be connected in a first direction; the front-to-back joining mechanism (28) includes a lower front-to-back joining mechanism (106) including a generally rectangular protrusion (124) on a back face (34) of the base (22), an elongated slot (30) in an opposing font face (32) of the device (10), the slot (30) being adapted for mateable reception with the protrusion (124) on the back face (34) of a like device such that a portion of the test tube is viewable through the elongated slot (30), and an upper front-to-back joining mechanism (104) including two rectangular protrusions (108,112) on a back face (34) of the upper portion (20), the upper portion (20) further including protrusion receiving recesses (110,114) on an opposing front face (32), the rectangular protrusions (108,112) being sized to fit snugly into the protrusion receiving recesses (110,114) of a like device so as to enable a plurality of such devices to be connected in a second direction; and the base includes (22) opposed track receiving grooves (52), the grooves (52) being adapted to be operably engaged by carrier engaging tracks for movement of the device (10) along a predetermined path by automated handling equipment. The device of claim 1 wherein the track receiving grooves (52) have outwardly flared ends (60,62) to guide the grooves (52) into operable engagement with the carrier engaging tracks.

Inventors: EUMARIAN CHARLES, NELMS GEORGE E, EUMARIAN, CHARLES, NELMS,GEORGE E.
Applicants: AUTOMED INC, AUTOMED, INC.
Application year: 1993
Main classification: B01L9
IPC codes: B01L9