Image-transfer apparatus

Abstract: An image-transfer apparatus for producing an aesthetically fine transfer image, which comprises a platen (8) having a cut-off portion (9) on the surface and being formed for attaching an image-forming material and a transfer cylinder (1) having a cut-off portion (2) on the surface and being formed for attaching an image receptor, and which allows the introduction of the image-forming material and the image receptor into a nip formed by the platen and the transfer cylinder by the rotation of the platen and the transfer cylinder to transfer an image formed in a photosensitive layer of the image-forming material to the image receptor heated to a transfer temperature, wherein: the transfer cylinder other than the cut-off portion has a cylindricity of 100 µm or less, a circumferential deviation, measured in the radius direction of the transfer cylinder, of 60 µm or less and a straightness, measured on a cylinder surface, of 60 µm or less when heated to and kept at a transfer temperature.

Description: The present invention relates to an image-transfer apparatus which can give an aesthetically fine transfer image. More specifically, it relates to an image-transfer apparatus which can give an aesthetically fine multi-color transfer image free of flawed registering. In recent years, a single-color or multi-color prepress proof is increasingly prepared for proof printing, and the prepress proof is produced by preparing an image-forming material formed of a substrate and a photosensitive layer coated on one surface of the substrate, exposing the photosensitive layer to form an image, and transferring the image formed in the photosensitive layer to an image receptor such as paper generally under heat, generally approximately between 80 and 150°C. The above image-forming material is generally formed of a substrate, a photosensitive layer formed on one surface of the substrate, and a protective layer. The substrate and protective film refer to a thin films or sheet formed of a material such as cellulose acetate, polystyrene, polyvinyl chloride or polyethylene terephthalate. The image receptor includes paper and a film. As the apparatus for producing the above prepress proof, there has been proposed an apparatus for forming a transfer image on an image receptor, generally, by attaching image-forming material(s) to a platen, attaching an image receptor to a transfer cylinder, and bringing the platen and the transfer cylinder into contact under pressure such that the image-forming material(s) and the image receptor face each other to transfer image(s) formed in the photosensitive layer(s) to the image receptor in a nip portion formed by the platen and the transfer cylinder. For producing a multi-color printed matter or prepress proof, an original multi-color image is color-separated (color-scanned), then image-forming materials are exposed to form images of colors such as an image of yellow, an image of magenta, an image of cyan and an image of black in photosensitive layers of the image-forming materials, and the images of these colors are consecutively transferred to one image receptor. That is, for producing a prepress proof, etc., one image receptor and a plurality of image-forming materials are used. For this reason, it is required to correctly position a plurality of these image-forming materials as against one image receptor in order to obtain an aesthetically fine multi-color image. For facilitating the registering of each color, it is general practice to use a pin bar as a device for attaching each image-forming material to the platen. The pin bar refers to a plurality of pins provided on a plate extending in the direction of length of the shaft of the platen. When, however, the pin bar is directly provided on the platen, the following problem occurs. That is, there is a distinct difference in height between the platen surface and the pin bar, and the registering accuracy is often insufficient due to nonuniform slackening of the image-forming materials. For overcoming this problem, Applicant (including the present inventors) has proposed an image-transfer apparatus as disclosed in Japanese Patent Application No. 119680/1992, which relates to a position and method for placing a pin bar. In a device for attaching and holding an image-forming material on the platen surface, disclosed in the above Application, a device for attaching the top portion of the image-forming material (that portion of the image-forming material which is attached to the platen in the beginning) is formed of a pin bar constituted by providing pins which are projected from inside a blanket in a partial cut-off portion provided on the platen and a slanting portion continued from the partial cut-off portion. As a result of detailed studies by the present inventors, however, the registering accuracy is not adequately improved although it is improved to some extent. With the hereinafter described and illustrated embodiment of apparatus it is an aim to provide an image-transfer apparatus comprising a transfer cylinder to which an image receptor is to be attached and a platen to which an image-forming material is to be attached, which apparatus is capable of achieving excellent registering accuracy to give an aesthetically fine image. According to the present invention there is provided an image-transfer apparatus, comprising a platen arranged to carry an image-forming material on a portion of the surface thereof and a transfer cylinder arranged to carry an image receptor on a surface portion thereof whereby, in use, an image formed in a photosensitive layer of the image-forming material is transferable to the image receptor when the surface portion of the transfer cylinder is heated to a transfer temperature and the platen and transfer cylinder are rotated to introduce the image-forming material and the image receptor into a nip formed between the platen and the transfer cylinder; characterised in that the surface portion of the transfer cylinder has a cylindricity, as defined herein, of about 100 µm or less, a circumferential deviation, as defined herein, measured in the radial direction of the transfer cylinder, of about 60 µm or less and a straightness, as defined herein, measured on a cylindrical surface, of about 60 µm or less, measured when the surface portion of the transfer cylinder is at a said transfer temperature. Further, there is also provided an image-transfer apparatus of the above type, whose transfer temperature is selected from 80 to 150°C. According to a further aspect of the present invention, there is also provided a method of manufacturing a transfer cylinder for use in an image-transfer apparatus additionally including a platen, the surfaces of the transfer cylinder and platen being arranged in the apparatus to carry an image receptor and an image-forming material, respectively, whereby, in use, an image formed in a photosensitive layer of the image-forming material is transferable to the image receptor, when the portion of the surface of the transfer cylinder carrying the image-forming material is heated to a transfer temperature and the platen and transfer cylinder are rotated to introduce the image-forming material and the image receptor into a nip formed between the surfaces of the platen and the transfer cylinder, the method being characterised by comprising forming at least the final shape of said surface portion of the transfer cylinder when at least said surface portion of the transfer cylinder is at a said transfer temperature; and in that said surface portion of the transfer cylinder surface has a cylindricity, as defined herein, of about 100 µm or less, a circumferential deviation, as defined herein, measured in the radial direction of the transfer cylinder, of about 60 µm or less and a straightness, as defined herein, measured on a cylindrical surface, of about 60 µm or less, when measured with at least said surface portion of the transfer cylinder at a said transfer temperature. An embodiment of apparatus in accordance with the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Fig. 1 is a schematic cross section of an image-transfer apparatus. Fig. 2 shows a schematic cross section of a transfer cylinder. Fig. 3 shows a schematic plan view of a transfer cylinder. Fig. 1 is a schematic cross section of an image-transfer apparatus comprising a platen to which an image-forming material suitable for use in the present invention is to be attached and a transfer cylinder to which an image receptor is to be attached. In Fig. 1, numeral 1 indicates a transfer cylinder, numeral 2 indicates a partial cut-off portion, numeral 3 indicates a claw, numeral 4 indicates a claw seat, numeral 5 indicates a claw, numeral 6 indicates a claw seat, and numeral 7 indicates an actuation shaft. The partial cut-off portion 2 is provided on a surface of the transfer cylinder 1, and a leading clamp formed of the claw 3 and the claw sheet 4 for holding the top (leading) end of an image receptor (not shown) and a trailing clamp formed of the claw 5 and the claw seat 6 for holding the bottom (trailing) end of the image receptor are placed in the partial cut-off portion 2. Each of the claws 3 and 5 is provided with the actuation shaft 7 which is manually or electrically actuated, and the claws are switched to open or close by the rotation of the actuation shaft. The image receptor (not shown) such as paper is attached to the transfer cylinder by holding the top end of the image receptor with the leading clamp, turning the transfer cylinder in the direction indicated by an arrow with tensing the image receptor, and holding the bottom end of the image receptor with the trailing clamp. Numeral 8 indicates a platen, numeral 9 indicates a partial cut-off portion, numeral 10 indicates a blanket, numeral 11 indicates a blanket fixing means, numerals 12 indicate slanting portions, and numeral 13 is a pin bar. The partial cut-off portion is provided on the surface of the platen 8, and the blanket 10 coating on the surface of the platen 8 is fixed inside the partial cut-off portion 9 with the blanket fixing means 11. Each slanting portion 12 is provided between the partial cut-off portion 9 and a platen surface (circumferential surface). The pin bar 13 is provided in one slanting portion 12. The pin bar is placed by pressing it to the platen surface with the blanket having holes whose positions correspond to the positions of pins. The pin bar 13 has such a height that the top end of the pin bar does not go beyond the circumferential surface of the platen 8. As a result, the pin bar 13 is not damaged, and the pin bar 13 does not damage the surface of the transfer cylinder 1, when the platen 8 and the transfer cylinder 1 are rotated. A magnet sheet 14, which is tiltable or pivotable, may be provided in the partial cut-off portion 9. Numerals 15 indicate adhesive tapes. One adhesive tape 15 is provided in a place which is on a platen surface and near the slanting portion 12 where the pin bar 13 is provided, and the other adhesive tape 15 is provided in a place which is on a platen surface and near the other slanting portion 12. The magnet sheet 14 has such a width as to cover the pin bar 13 but end before reaching the former adhesive tape when it is tilted in the direction opposite to the direction of an arrow. An image-forming material (not shown) has holes corresponding to places of pins of the pin bar 13, and the image-forming material is placed so that the pins are inserted through the holes. Then, the image-forming material is pressed with the magnet sheet 14, and the platen 8 is rotated in the direction of the arrow. The top end side of the image-forming material is fixed to a platen surface with one adhesive tape 15, and the bottom end side thereof is fixed to a platen surface with the remaining adhesive tape 15. Fig. 2 shows a schematic cross section of a transfer cylinder. Fig. 3 shows a schematic plan view of the transfer cylinder. The transfer cylinder 1 is provided with a heating means (not shown) within it. For smoothly transferring an image formed in a photosensitive layer of the image-forming material to an image receptor, the surface of the transfer cylinder is generally heated up to 80 to 150°C with the heating means. However, a detailed study by the present inventors has revealed that the surface of the transfer cylinder 1 is expanded nonuniformly in the entirety of the surface as shown by surfaces 20 in Figs. 2 and 3. It has been also found that the expansion particularly greatly occurs near a cut-off portion 2. It has been further found that due to this nonuniform expansion, it is difficult to accurately transfer an image formed in the photosensitive layer of the image-forming material to an image receptor and the registering accuracy of each color in multi-color printing is insufficient. On the basis of the above findings, the present inventors have made a further study on the surface form of the transfer cylinder for obtaining an aesthetically fine transfer image, and as a result have found that a transfer image which is satisfactory in practical use and excellent in registering accuracy can be obtained when the following conditions, a, b and c, are satisfied at a transfer temperature. a. The cylindricity of the cylinder surface of the transfer cylinder other than the cut-off portion is 100 µm or less. The term "cylindricity" as used herein refers to the cylindricity defined by JIS B0621. That definition is adopted herein and is a distance between a geometrically correct cylinder inscribed in the transfer cylinder coaxially with the transfer cylinder and a geometrically correct cylinder circumscribed about the transfer cylinder coaxially with the transfer cylinder, the distance being measured in the radius direction of the transfer cylinder. b. The circumferential deviation of the transfer cylinder is 60 µm or less. The term "circumferential deviation" as used herein refers to that defined by JIS B0621. That definition is adopted herein and is a difference between a maximum distance value and a minimum distance value when distances are measured from a geometrically correct axial line of a transfer cylinder to transfer cylinder surfaces. c. The straightness, measured on a cylinder surface, is 60µm or less. The term "straightness" as used herein refers to that defined by JIS B0621. That definition is adopted herein and is a distance between two geometrically correct parallel lines, one being inscribed in a surface of a transfer cylinder, the other being circumscribed about the surface of the transfer cylinder, and the distance being measured in the radius direction of the transfer cylinder. For producing the transfer cylinder 1 whose surface satisfies the above conditions, i.e., whose surface has the form shown by a surface 21 in Figs. 2 and 3, it is required to take the expansion at a transfer temperature into consideration in processing a transfer cylinder material. At room temperature, however, it is difficult to process the transfer cylinder material so that the resultant transfer cylinder satisfies the above conditions. It is therefore the most preferred to process the transfer cylinder while heating the transfer cylinder such that the surface of the transfer cylinder has a transfer temperature, i.e., a temperature between 80 and 150°C, whereby the resultant cylinder satisfies the above conditions. According to the present invention, there is provided an image transfer apparatus which overcomes the defective registering caused by thermal expansion of the transfer cylinder and gives a multi-color prepress proof or a print as an aesthetically fine transfer image.

Claims: An image-transfer apparatus, comprising a platen (8) arranged to carry an image-forming material on a portion of the surface thereof and a transfer cylinder (1) arranged to carry an image receptor on a surface portion thereof whereby, in use, an image formed in a photosensitive layer of the image-forming material is transferable to the image receptor when the surface portion of the transfer cylinder (1) is heated to a transfer temperature and the platen (8) and transfer cylinder (1) are rotated to introduce the image-forming material and the image receptor into a nip formed between the platen (8) and the transfer cylinder (1); characterised in that the surface portion of the transfer cylinder (1) has a cylindricity, of about 100 µm or less, a circumferential deviation, measured in the radial direction of the transfer cylinder, of about 60 µm or less and a straightness, measured on a cylindrical surface, of about 60 µm or less, measured when the surface portion of the transfer cylinder (1) is at a said transfer temperature. An image-transfer apparatus according to claim 1, wherein the platen (8) additionally has a cut-off portion (9) and the transfer cylinder (1) additionally has a cut-off portion (2), formed on their respective surfaces. An image-transfer apparatus as claimed in claim 1 or claim 2, wherein suitable transfer temperatures are between about 80°C and 150°C. A method of manufacturing a transfer cylinder (1) for use in an image-transfer apparatus additionally including a platen (8), the surfaces of the transfer cylinder and platen being arranged in the apparatus to carry an image receptor and an image-forming material, respectively, whereby, in use, an image formed in a photosensitive layer of the image-forming material is transferable to the image receptor, when the portion of the surface of the transfer cylinder (1) carrying the image-forming material is heated to a transfer temperature and the platen (8) and transfer cylinder (1) are rotated to introduce the image-forming material and the image receptor into a nip formed between the surfaces of the platen (8) and the transfer cylinder (1), the method being characterised by comprising forming at least the final shape of said surface portion of the transfer cylinder (1) when at least said surface portion of the transfer cylinder is at a said transfer temperature; and in that said surface portion of the transfer cylinder surface has a cylindricity, of about 100 µm or less, a circumferential deviation, measured in the radial direction of the transfer cylinder, of about 60 µm or less and a straightness, measured on a cylindrical surface, of about 60 µm or less, when measured with at leapt said surface portion of the transfer cylinder (1) at a said transfer temperature. A method as claimed in claim 4, wherein the said transfer temperature is in the range of about 80°C to 150°C. A method as claimed in claim 4 or claim 5, wherein said surface portion of the transfer cylinder is only part of the surface of the transfer cylinder (1). An image-transfer apparatus as claimed in any of claims 1-3 and comprising a transfer cylinder (1) manufactured in accordance with the method claimed in claim 4. An image-transfer apparatus including a transfer cylinder manufactured in accordance with the method claimed in any of claims 4 to 6.

Inventors: IMABAYASHI ARATA, KIMURA TAKAYUKI, IMABAYASHI, ARATA, KIMURA, TAKAYUKI, IMABAYASHI, ARATA, C/O TOYO INK, KIMURA, TAKAYUKI, C/O TOYO INK
Applicants: TOYO INK MFG CO, TOYO INK MANUFACTURING CO., LTD.
Application year: 1993
Main classification: B41F16
IPC codes: B41F7, B41M5, B41F13, B41F16