PORTABLE TENT ASSEMBLY FOR USE WITH A RADIO FREQUENCY SHIELDED ENCLOSURE

Abstract: This technical disclosure is for a structurally self-contained, RF-shielded enclosure which is rapidly deployable due to its ultra light weight and ease of assembly. Assembled by one person in half an hour, the enclosure becomes an RF-shielded, free standing room within an existing non-secure room or environment. Lightweight metallized fabric (2) is sewn together with rugged tent fabric (1) and ballistics cloth (3). Fiberglass rods (11c, 12a, 13a, 14) are connected to aluminum sleeves and unions (11a, 12b, 13g) to configure the room. A bulkhead aasembly (6) penetrates the side wall and provides filtered power and electronic signal interfaces. Honeycomb air guides (5) and an electric fan (16) facilitate air exchange within the room.

Description: PORTABLE TENT ASSEMBLY FOR USE WITH A RADIO FREQUENCY SHIELDED ENCLOSURE Field of the Invention This invention relates to a portable tent assembly that may be carried, assembled, and disassembled by one person. More particularly, the invention is directed to a portable tent assembly composed of a frame assembly and an enclosure of flexible material which blocks the passage of radio fre- quenσy (RF) transmission. Background of the Invention The requirement for low-cost, portable and rapidly deployable shielded enclosures for temporary RF-secure elec¬ tronic operations has long existed. During and immediately after fires, civil disturbances and natural disasters, the deployment or relocation of RF-secure electronic operations in a timely, efficient manner is often a critical part of the restoration to operational normalcy. The objective of this invention relates to the use of shielded rooms or enclosures, shielded specifically against radio frequency interference. The invention addresses the aforementioned requirements for a cost-effective, ultra¬ light, portable and rapidly deployable shielded enclosure for temporary, RF-secure electronic operations. The tempo- rary requirement can exist because of the aforementioned emergency situations or, for a non-emergency, short-term requirement that does not warrant the expense of a perma¬ nent, shielded facility. Although a handful of other devices are known, no other device meets the objectives of providing up to 60 decibels of attenuation across the preferred frequency range; and packaging as an ultralight portable, rapidly deployable, enclosure. Summary of the Invention The portable tent assembly of this invention comprises a free-standing RF-shielded room or flexible enclosure which one person can assemble within thirty minutes as a shielded room within a larger existing room. The enclosure design provides maximum useable floor space with sufficient elec¬ trical power, air exchange, and RF protection for temporary, RF-secure electronic operations. A specific embodiment of the flexible enclosure in¬ cludes three types of fabric. The first fabric or inner cloth is a lightweight, woven or non-woven, metallized fabric consisting of any of the following combinations of metal coatings: copper, nickel, nickel-on-copper, tin-on- copper, or silver-on-copper. The second fabric or outer cloth is a lightweight, woven, # 400 Denier nylon, tent fabric. The third fabric or floor liner is a rugged, poly¬ propylene fiber, ballistics fabric. The inner and outer cloths are folded and sewn together using the French-fold method. The French-fold adds strength to the seam and provides electrical continuity of the inner cloth throughout the enclosure. The enclosure includes two distinct floor space areas. A larger operations area or den is for equipment and person¬ nel habitation. A smaller access area or foyer is a pas¬ sageway for personnel to gain access to the larger area. The externally attached foyer reserves all floor space in the den for operational use and acts as an RF maze to pro- vide RF-secure entry and departure to and from the den during continual operation of the electronic equipment within the den. Two uniquely-designed doors each incorporate two spaced strips of conductive Velcro sewn around the door edge and around the door frame to form an air gap therebetween. This radio frequency securing means produces a radio frequency- secure door opening when the door is in a closed position. Rigid stabilizer members inserted into pockets sewn around the door and door frame provide a rigid surface for a positive seal between the frame and door. The stiffened door frame also provides support for the radio frequency securing means. An external or outer frame assembly supports the flexi¬ ble enclosure. The frame assembly comprises fiberglass rods inserted into aluminum sleeves which facilitate linear extension and connection between rods. Rod ends are insert- ed into milled, aluminum unions at all corners and junction points to facilitate the proper angular alignments needed to form the den and foyer. The attachment of the outer cloth to the frame assembly is made by inserting all of the top and bottom horizontal rods through cloth conduits sewn onto the outer cloth around the top and bottom edges of the enclosure. Elastically stretchable shock cords are attached to and stretched be¬ tween unions in an "X" pattern to add further stability to the assembled structure. In the preferred embodiment, the enclosure is con¬ structed with openings for honeycomb air-guides and a fan to provide air exchange, and for a bulkhead assembly to provide filtered power and signal connectivity. All air-flow and electrical power bulkhead hardware is rated for the appro- priate radio-frequency attenuation. The transport and storage bags for the current inven¬ tion are constructed of the same material as the floor liner. The bags stow all parts in pre-sized, pre-marked compartments for ease of identification and sequence of use during assembly. The lightweight, durability of construction and the ease of assembly of the present invention will become more readily apparent from a consideration of the following drawings and description. Brief Description of the Drawings Other objects of this invention will appear in the following description and appended claims, reference being made to the accompanying drawings forming a part of the specification wherein like reference characters designate corresponding parts in the several views. FIGURE 1 is a fragmentary perspective view of the fully-assembled enclosure and shows inner and outer cloths sewn together with the floor liner and supported by ' the external frame assembly. FIGURE 2 is a perspective view of the complete external frame assembly including the placement of shock cords. FIGURE 3 is a fragmentary cross-sectional view of the construction of a door and door-frame showing the inner and outer cloth (along with the two conductive Velcro strips and air gap), and placement of stabilizers within pockets sewn into the outer cloth. FIGURE 4 is a fragmentary elevational view showing stabilizer pockets sewn into the outer cloth around the door and door-frame and the access slots into which the stabi¬ lizers are inserted during assembly. FIGURE 5 is a fragmentary perspective view of the structure of Figure 4 showing the relational position of the stabilizers around the doors and frames with the inner and outer cloth removed. FIGURE 6 is an elevational view, in partial section, of the honeycomb air guide and fan (attached to the enclosure wall), which details the mechanical and electrical continu¬ ity between the inner cloth and the metal frames. FIGURE 7 is a fragmentary perspective view of the bulkhead assembly (attached to the enclosure wall), detail- ing the mechanical and electrical continuity between the inner cloth, the bulkhead frame and the bulkhead panel. FIGURES 8A, 8B, 8C, and 8D are elevational views of the four basic rod subassemblies used to configure the external frame assembly. FIGURE 9 is a cross-sectional view of the French fold seam used to connect the inner and outer cloths. FIGURE 10 is a perspective view of an assembled tent structure of the invention. Detailed Description The entire shielded enclosure includes multiple "off the shelf" items. In Figure 1, the shielded enclosure outer cloth 1 is a nylon tent material which covers and is sewn to an inner cloth 2 of metallized nylon ripstop fabric. Outer edges of outer cloth 1 and inner cloth 2 are folded and sewn together as shown in Figure 9 to produce a French-fold seam. (Refer to Figure 9). The floor liner 3 covers the floor and lower edge of the inside wall with ballistics-cloth. The shielded enclo¬ sure includes a foyer or access area 4 with both an inner door 7 and outer door 8. Air flow is provided through honeycomb air guides 5. Electrical and signal entry and egress is through a bulkhead assembly 6. The entire shielded enclosure is supported by a fiber¬ glass and aluminum outer frame assembly 9, rigidized with six shock cords 10 on three sides and two shorter shock cords 10A on the front of the foyer area 4. As evidenced in this disclosure, shock cords 10 and 10A are composed of elastically stretchable material to stretch between opposing top and bottom corners of selected vertically disposed sides of the outer framework assembly as shown. Figure 2 shows outer frame assembly 9 constructed of three specific types of rod subassemblies and one length of fiberglass rod as shown in Figures 8A, 8B, 8C, and 8D. The first rod subassembly or union 11 consists of a milled aluminum block 11a having four holes lib which are drilled to accept insertion of three horizontal rods and one verti¬ cal rod. A vertical rod lie is permanently inserted into a single vertical rod opening lib to form union 11. Milled openings lid receive attachment of shock cords 10 or 10A depending on the location of the particular union 11 as shown in Figure 2. The second rod subassembly or vertical rod subassembly 12 shown in Figure 8B consists of a fiberglass rod 12a permanently affixed to sleeve 12b at each end thereof. Vertical rod subassembly 12 is the center section of the seven vertical supports as shown in Figure 2. The third rod subassembly or horizontal rod subassembly 13 shown in Figure 8C consists of a fiberglass rod 13a permanently affixed to aluminum sleeve 13b at one end there¬ of. Six horizontal rod assemblies are located on three frame side sections along the closed periphery of each top and bottom frame subassembly 9a and 9b, respectively. The length of fiberglass rod or tie rod 14 shown in Figure 8D consists of a fiberglass rod with no permanent at¬ tachments. A tie rod 14 is inserted into unions 11 and vertical rod subassemblies 12 as required to construct the outer frame assembly 9. In this specific embodiment, rods lie, 12a, 13a, and 14 vary in length. The specific design of outer frame assembly 9 with frame subassemblies 9a and 9b includes fourteen unions 11, seven vertical rod assemblies 12, six horizontal rod assemblies 13, and sixteen tie rods 14. As shown in Figure 1, operations section 1 of the flexible enclosure includes outer sleeves la, lb, 4a, and 4b at intersecting portions of the enclosure. Outer sleeves la, lb, 4a, and 4b comprise rod holding means along corner or intersecting portions of the enclosure for removably locating at least one rigid member extending between two rigid coupling members as shown. The outer frame assembly, as shown in the drawings, includes horizontally disposed and substantially identically shaped top and bottom frame subassemblies 9a and 9b, each defining a closed periphery. Each of the top and bottom frame subassemblies 9a and 9b include at least one rod member extending between rod coupling members as shown. Thus, the closed periphery includes a plurality of frame side sections each having outer ends and an end rod coupling member located at each said outer end thereof as illustrat¬ ed. In this embodiment, rod subassemblies 11, 12, and 13, shown in Figures 8A, 8B, 8C, and 8D, comprise a rod fixedly attached to a rod coupling member. Rods 14 are removably connected to coupling members as are the free ends of rods lie, 12a, and 13a that are not fixed to a coupling member. As shown assembled, vertically disposed rod members are connected to corresponding end rod coupling members 11a at the outer ends of each frame side section when the top and bottom frame subassemblies 9a and 9b are registered with respect to each other. As evidenced by the drawings, the vertically disposed rod members with the horizontally disposed and registered top and bottom frame subassemblies 9a and 9b define a plu¬ rality of vertically disposed profiles each having two upper end joints and two lower end joints. In this specific embodiment, the vertically disposed profiles are rectangular and each have two upper corners and two lower corners. As seen assembled in Figures 1 and 2, elastic cord members 10 and 10a are removably connected to and stretched between opposing top and bottom joints of selected vertical¬ ly disposed profiles. In this specific embodiment, rod subassemblies 11, 12, and 13, and rods 14 are straight and form vertically disposed rectangular profiles having two upper corners and two lower corners. Thus, cord members 10 and 10a are connected to and stretched diagonally between opposing top and bottom corners to form an X across the rectangular profile as shown. In this embodiment, coupling members in rod subassembly 11 includes holes lid milled into each corner thereof as shown in Figure 8A. When mounted to the outer frame assembly 9, the shield¬ ed enclosure forms an operations chamber and an access chamber into which a person must enter through openings or doors 7 and 8 shown located in the enclosure side wall portion. The ingress and egress doors 7 and 8 are each located within a vertically disposed profile of the outer frame assembly 9 that has no cord members 10 stretched between its opposing top and bottom corners. As disclosed herein, the flexible enclosure and outer frame assembly have a combined weight effective to allow one adult person to carry the tent assembly when disassembled. The flexible enclosure and outer frame assembly rod member, coupling members, and cord members have a size effective so that only one adult person may erect the tent assembly. The fourteen first rod subassemblies or unions 11 are all identical and interchangeable as, top or bottom, corner or "T" unions. The seven vertical rod subassemblies 12, as shown, tie the top and bottom unions 11 together at each vertical support position. In this embodiment, there are six horizontal rod subassemblies 13 and sixteen tie rods 14. One horizontal rod subassembly 13 and one tie rod 14 are fitted together and inserted into rod holding sleeves la and slip fit into each top and bottom union 11 on three sides of the enclosure den area (as shown in Figure 2). The remaining tie rods 14 are inserted into rod holding sleeves 4a and lb and fitted horizontally into the top and bottom unions 11 at the foyer end of the den or operations area 1 and around the foyer or access area 4 to complete the outer frame assembly 9. The six long elastic shock cords 10 are installed in an "X" configuration as shown in Figure 2 on three sides of the den portion of the frame assembly 9 and the two shorter shock cords 10A are placed on the front of the foyer area 4. Figure 3 shows corrugated plastic flat stock as stabi¬ lizers 23 for both inner door 7 and outer door 8 and their respective frames. Two conductive, spaced pairs of Velcro strips 24 are disposed along the edge of the door frame structure and door edges to produce a radio frequency-secure door opening when the door is in a closed position. In this embodiment, the door frame structure and door edges overlap as shown. Figure 5 shows stabilizers 23 inserted into pockets 25 sewn into outer cloth 1 to make the frames of doors 7 and 8 more rigid and to assure positive contact of the conductive Velcro strips 24 sewn onto mating surfaces of the inner cloth 2. Figure 4 shows three vertical and two horizontal pock¬ ets 25 sewn around the frame of each door 7 and 8 with access slots 26 for insertion and removal of the stabilizers 23. Figure 5 depicts how the stabilizers 23 overlap when inserted into the pockets 25 providing rigidity to doors 7 and 8 and their respective frames. In this embodiment, the horizontally disposed stabilizers 23a overlap the vertical stabilizers 23b four inches and vertical stabilizers 23b overlap each other six inches. Figure 6 shows the honeycomb air-guide 5 and the at¬ tached fan 27 which provides air assistance during assembly of the shielded enclosure and air exchange during actual operations. The fan 27 and honeycomb air guide 5 are bolted together and attached to a frame 28. The frame 28 is perma¬ nently affixed to the shielded enclosure wall with the inner cloth 2 having a metal coating that makes full contact with the frame 28. The second honeycomb air-guide 5 (or ex¬ haust), (not shown),is treated identically to the intake air-guide except that there is no fan. Figure 7 shows the mechanical layout and identification of the bulkhead assembly components. A composite of the electrical and signal bulkhead assembly 6 includes an "L" shaped panel 29 with a ninety degree "swing" foot 30 for stabilization. The bulkhead panel 29 houses three RF fil¬ ters 31, three duplex receptacles 32, and three in-line fuse or circuit breaker assemblies 33 to provide three separate, twenty-ampere, RF-protected, electrical circuits. In addition, the bulkhead panel 29 houses two fiber optic guides 34 for signal entry and egress. The bulkhead assembly 6 is affixed to the enclosure wall with captive screws 35 entering a frame 36 which is permanently attached to the inner cloth 2. Other entry/egress connectors and methods will be affixed to the bulkhead panel 29 as require- ments dictate. Figure 9 shows the edges 20 and 21 of layered outer cloth 1 and inner cloth 2 overlapped and folded as shown. The overlapped and folded fabric edges 20 are sewn along locations 17, 18, and 19 as shown. The French-fold seam assures inner cloth electrical continuity throughout the enclosur . Figure 10 shows the outside dimensions of the assembled tent structure disclosing the air exhaust outlet 16, and Velcro strips 15a and 15b used to hold door 8 open as need- ed. These parts were in the cut away portion as shown in Figure 1. The foregoing disclosure and description of the inven¬ tion are illustrative and explanatory thereof, and various changes in size, shape and materials as well as in the details of the illustrated construction may be made without departing from the spirit of the invention.

Claims: CLAIMS What is claimed in the preferred embodiment is: 1. A portable tent assembly comprising: a) a flexible enclosure including a top ceiling portion, a bottom floor portion, and a side wall portion fixedly connected along a top edge to the top ceiling por¬ tion, and along a bottom edge to the bottom floor portion; b) an outer frame assembly including a plurality of rigid rod members, a plurality of rigid rod coupling members, and a plurality of elastically stretchable cord members; c) said flexible enclosure being composed of foldable flexible sheet material and including rod holding means fixedly disposed along intersecting portions of the enclosure for removably locating at least one rod member extending between two rod coupling members; d) said outer frame assembly including top and bottom frame subassemblies, each said frame subassembly defining a closed periphery; e) each said top and bottom frame subassembly including at least one rod member removably extending be¬ tween rod coupling members to form a plurality of frame side sections along said closed periphery, f) each frame side section having outer ends and an end rod coupling member located at each said outer end thereof; g) when assembled, said outer frame assembly including vertically disposed rod members removably connect¬ ed to corresponding end rod coupling members at the outer ends of each frame side section when the top and bottom frame subassemblies are registered with respect to each other; h) said vertically disposed and registered top and bottom frame subassemblies define a plurality of verti- cally disposed profiles each having two upper end joints and two lower end joints; i) when said outer frame assembly is assembled, an elastic cord member is removably connected to and stretched between opposing top and bottom end joints of selected vertically disposed profiles; j ) said enclosure side wall portion including an opening for ingress and egress from an enclosed chamber formed within the flexible enclosure when mounted to the assembled outer frame assembly; k) said ingress and egress opening being located within a vertically disposed profile of the outer frame assembly that has no cord members stretched between its opposing top and bottom end joints; 1) the flexible enclosure and outer frame assem¬ bly having a combined weight effective to allow one adult person to carry the tent assembly when disassembled; and m) the flexible enclosure and outer frame assem¬ bly rod members, coupling members, and cord members having a size effective so that only one adult person may erect the tent assembly. 2. An assembly as defined in Claim 1 wherein the enclosed chamber defines an operations work area to contain equipment for effecting electronic opera¬ tions, the foldable flexible sheet material precludes radio frequency transmission therethrough to provide radio frequency shielding for producing radio frequency-secure electronic operations, the side wall portion includes a radio frequency- secure ingress and egress door opening. 3. An assembly as defined in Claim 1 wherein the enclosed chamber defines an operations area and an access area, the foldable flexible sheet material precludes radio frequency transmission therethrough to provide radio frequency shielding for the enclosed chamber, and the operations area and the access area are sepa¬ rated by a wall portion having a radio frequency-secure ingress and egress door opening. 4. An assembly as defined in Claim 1 wherein the foldable flexible sheet material includes a metallized fabric contiguously disposed to an exterior fabric layer, said metallized fabric being effective to provide electrical continuity throughout the flexible enclosure producing a radio frequency shield, said exterior fabric layer being effective to provide physical protection. 5. An assembly as defined in Claim 4 wherein the flexible enclosure includes seams for connect¬ ing two fabric sheet edges together using a French-fold configuration for maintaining electrical continuity. 6. An assembly as defined in Claim 4 wherein a rugged ballistics cloth is contiguously disposed to the interior side of the metallized fabric to form a three-layered composite sheet material along the bottom floor portion. 7. An assembly as defined in Claim 1 wherein the foldable flexible sheet material precludes radio frequency transmission therethrough to provide radio frequency shielding, the side wall portion includes a radio frequency- secure ingress and egress door opening having a door member pivotally movable along one side thereof between a closed and open position, a door frame structure for providing stability along the edge of the door opening, and radio frequency-securing means to prevent radio frequency trans¬ mission along an outer edge of the door member and the adjacent edge of the door opening when the door member is in a closed position within the door opening. 8. An assembly as defined in Claim 7 wherein the radio frequency securing means includes two conductive, spaced pairs of Velcro strips disposed along the edge of the door frame structure and door edges to produce a radio frequency-secure door opening when the door is in a closed position. 9. An assembly as defined in Claim 7 wherein the door frame structure includes pocket means disposed along the edge of the door opening, and rigid stabilizer means removably disposed within the pocket means to stiffen the edge portion of the door opening for receiv¬ ing the door in a closed condition and for providing support for the radio frequency securing means. 10. An assembly as defined in Claim 9 wherein the pocket means includes a plurality of elongated pocket members and the stabilizer means includes a plurality of rigid stabilizer members each having a structural config¬ uration effective to be inserted into an elongated pocket member. 11. An assembly as defined in Claim 7 wherein the flexible enclosure includes an air intake opening, an air exhaust opening, and fixedly mounted elec¬ trical power bulkhead panel. 12. An assembly as defined in Claim 11 wherein the air intake opening and air exhaust opening are each defined within a rigid frame structure mounted to a honeycomb air guide, said air intake opening includes an electric flowing means attached to blow air through the honeycomb air guide into the enclosure whereby the blowing means provides an air assist during the initial assembly of the frame and enclosure, and air exchange during occupancy of the enclo¬ sure. 13. An assembly as defined in Claim 11 wherein the bulkhead panel is mounted to a frame structure fixedly connected to the side wall portion adjacent the bottom floor portion, said bulkhead panel including means for stabiliz¬ ing the panel in an upright position. 14. An assembly as defined in Claim 13 wherein said means for stabilizing the bulkhead panel includes a pivotally mounted foot member for extending outwardly from the panel onto the bottom floor portion. 15. An assembly as defined in Claim 13 wherein the panel includes a radio frequency interference filter, an electrical outlet receptacle, a circuit breaker assembly, a fiber optic guide, and means for electrically connecting the bulkhead panel to a source of externally disposed electrical power. 16. A frame assembly for a portable tent, said frame assembly comprising: a) a top frame subassembly and a bottom frame subassembly each defining a closed periphery; b) said top and bottom frame subassemblies in¬ cluding a plurality of rigid rod members, a plurality of rigid rod coupling members, and a plurality of elastically stretchable cord members for connecting the top and bottom subassemblies; c) each said top and bottom frame subassembly including at least one rod member removably extending be¬ tween rod coupling members to form a plurality of frame side sections along said closed periphery, d) each frame side section having outer ends and an end rod coupling member located at each said outer end thereof; e) when assembled, said outer frame assembly including vertically disposed rod members removably connect¬ ed to corresponding end rod coupling members at the outer ends of each frame side section when the top and bottom frame subassemblies are registered with respect to each other; f) said vertically disposed and registered top and bottom frame subassemblies define a plurality of verti¬ cally disposed profiles each having two upper end joints and two lower end joints; and g) when said outer frame assembly is assembled, an elastic cord member is removably connected to and stretched between opposing top and bottom end joints of selected vertically disposed profiles; h) the outer frame assembly rod members, coupling members, and cord members having a size effective so that only one adult person may erect the frame assembly. 17. An assembly as defined in Claim 16 wherein the top and bottom frame subassemblies are hori¬ zontally disposed and define substantially identically shaped closed peripheries, each of the frame subassemblies includes seven coupling members having three horizontal rod-receiving openings and one vertical rod-receiving opening, three sleeve coupling members having a horizontal rod-receiving opening at each end thereof, and eleven horizontal rods interconnecting the coupling members to form two rectangular horizontal profiles that share a common frame section. 18. An assembly as defined in Claim 17 wherein each of the fourteen coupling members include a vertical rod member permanently affixed within each vertical rod-receiving opening each thereby forming a first rod subassembly having a vertical rod member with a free end, and each of the six sleeve coupling members includes a rod member permanently affixed within one horizontal rod- receiving opening each thereby forming a horizonal rod subassembly. 19. An assembly as defined in Claim 18 wherein the vertically disposed rod members include two of said permanently affixed vertical rod members for removable connection to a vertical rod subassembly, said vertical rod subassembly includes a rod member having two ends thereof permanently affixed within a vertical rod-receiving opening of two sleeve coupling mem¬ bers each having a second vertical rod-receiving opening for removably connecting the free ends of said vertical rod members of said first rod assembly. 20. An assembly as defined in Claim 19 wherein a transport and storage bag includes pre-sized, and pre-marked compartments to receive the rods and coupling members when the frame assembly is disassembled.

Inventors: ALDRIDGE JOSEPH H, PAES NED Z, PHILLIPS TERRY, THOMAS ROBERT E, ALDRIDGE, JOSEPH, H., PAES, NED, Z., PHILLIPS, TERRY, THOMAS, ROBERT, E.
Applicants: BULWARK ELECTROMAGNETIC MAT, BULWARK ELECTROMAGNETIC MATERIAL APPLICATIONS INC.
Application year: 1993
Main classification: E04H15
IPC codes: E04B1, E04H15, H05K9