Yarns treated with a superabsorbent material

Abstract: Found are multifilament yarns other than aramid yarns having high swelling values, which makes them suitable for use as a waterblocking reinforcement in communications cables. The yarns are characterised by containing on their surface a layer of a superabsorbent material comprising of from 0.3 to 40 wt.% of the yarn calculated on the dry weight of the yarn. The yarns are obtainable by applying to the surface of a yarn a layer of a water-in-oil emulsion which contains a superabsorbent material in its aqueous phase, the yarn having a swelling value of 100 or higher.

Description: The invention relates to a multifilament yarn containing on its surface a layer of a superabsorbent material. Such a yarn is known from EP-A-0 351 100, wherein Kevlar®, a commercially available aramid yarn, is impregnated with a superabsorbent material. After being impregnated the treated yarn is dried, so that a film is formed in and around the yarn's interstices. In one embodiment of this method of treatment the yarn is impregnated with a superabsorbent material derived from an aqueous solution comprising an acrylate polymeric material which combines functionalities and water. It is desired to provide superabsorbent-coated multifilament yarns, for use as reinforcing and/or water-blocking members, in particular as water absorbing medium in yarns in electrical and optical communications cables. It is known to protect communications cables from the action of water by applying water-blocking means other than multifilament yarns. Thus EP-A-0 314 991 discloses communications cables provided with a water-blocking tape consisting of a non-woven of polyethylene terephthalate, nylon, glass or polypropylene impregnated with a mixture of a superabsorbent material and water. The superabsorbent material is polyacrylic acid or polyacrylamide or salts thereof. Also, mixtures of copolymers of said materials may be employed. EP-A-0 261 000 describes an optical fibre cable provided with a water blocking means consisting of an inert base with a coating layer of a water absorbing and swelling material provided thereon. The base is a tape, braid or film of polyethylene, polyethylene terephthalate, polyvinyl chloride or aluminium. The water absorbing and swelling coating layer may be composed of minute particles of any substance which is water-soluble and capable of absorbing 10 to 100 times its own weight in water, more particularly a copolymer of acrylic acid salt, acrylic acid, and acrylonitrile. The particles are embedded in rubber or in a synthetic resin. The water absorbing and swelling coating layer is formed by impregnating the base with a mixture composed of the particles of the water absorbing and swelling material and a solution of a rubber or synthetic resin in an organic solvent, and then drying the material so treated. It has advantages, of course, to provide the multifilament yarns which are used in communications cables as a reinforcement anyway with the desired waterblocking capacity. However, the drawback to impregnating a yarn with a superabsorbent material dispersed in an aqueous system such as disclosed in EP-A-351100 is that, due to the superabsorbent material's high viscosity-enhancing action, steady feeding of it is extremely difficult if not impossible. Further, on account of the restricted superabsorbent concentration in the impregnating liquid only a small quantity of superabsorbent material can be applied to the yarn per treatment. Another drawback to this method is that the comparatively large amount of impregnating liquid which is applied to the substrate with the superabsorbent material has to be removed by evaporation. The resulting yarn, at least in part due to the disclosed process's drawbacks, leaves open desires for improvement, particularly in respect of its ability to swell. The swelling value, calculated as described below, of the aramid yarns disclosed in the examples of EP-A-351100 was experimentally found not to exceed 51, the value of the untreated aramid yarn being 21. Improved multifilament yarns with a larger increase of the swelling value are not known either from the above prior art publications or from the following background art relating to various methods for the treatment of various fibrous products other than multifilament yarns with a superabsorbent material. Wire Industry , October 1989, pp. 629-635, discloses the use in cables of swellable yarns (made from swelling nonwovens, i.e. not a multifilament yarn) and non-woven tapes composed of two or more layers of a synthetic fibres structure with a swellable powder embedded therein. The backing layer is composed of a thermally bonded non-woven of polyethylene terephthalate. The cover layer may contain a proportion of cellulose fibres. US-A-4 798 744 discloses a method of making superabsorbent fibrous porous support by impregnation of a porous support with a reverse suspension or emulsion. Said reverse suspension or emulsion results from the polymerization reaction and the removal of solvent from the support. The porous support can be a non-woven material, paper, fibre pile or a foam, of which the porosity is preferably greater than 0,5. Cellulose fibres are mentioned. The fibres treated are meant to comprise as much absorbent material as possible, so that the absorbent capacity is as large as possible. The superabsorbent material consists of a mixture of polyacrylic acid and an alkali acrylate, and a surfactant having an HLB value of 8-12. US-A-4 888 238 discloses a method of making superabsorbent synthetic fibres of which the surface is coated with a layer of superabsorbent polymer. As synthetic fibres suitable to be used are mentioned fibres of polyester, polyolefin, polyacrylonitrile, polyamide, rayon, cellulose acetate, dacron, and nylon, as well as bicomponent fibres. The fibres to be treated are added to an aqueous solution of an anionic polyelectrolyte, a polyvalent metal salt, and an ammonium compound as neutralising agent. Next, the thus impregnated fibres are dried in a stream of air, the neutralising agent evaporating and the polyelectrolyte complexing on the fibre surface. The thus formed complex decomposes at a pH of higher than 7. The method is used on short fibres. EP-A- 314 371 discloses the treatment of a non-woven of continuous polyester fibres with a superabsorbent material. The nonwoven's treatment consists in its being impregnated with a mixture of the superabsorbent material and water. The superabsorbent material is polyacrylic acid or polyacrylamide or salts thereof. Also, mixtures or copolymers of said compounds may be employed. US-A-4 366 206 discloses water-swellable fibres consisting of a sheath of hydrophilic cross-linked polymer and a core of an acrylonitrile polymer and/or another polymer. This product is made by subjecting fibres with a surface composed of polyacrylonitrile to such a treatment with a solution of an alkali hydroxide in water as will give a fibre with a cross-linked hydrophilic outer layer. JP-A-147630/81 describes a method of incorporating a highly water absorptive cross-linked polyacrylate in a water-insoluble substrate, which may be composed of fibres or some other material. The water absorbing polyacrylate is prepared by successively suspending an aqueous solution of the monomer in a hydrocarbon medium, subjecting the mixture to reverse phase suspension polymerisation, and evaporating the hydrocarbon. The resulting powdered solid is mixed with the substrate, optionally with water being added. Apart from not leading to an improved multifilament yarn such as desired, the known prior art methods of applying a superabsorbent material to the surface of a fibre or a product manufactured therefrom are attended with drawbacks. Several of the aforementioned known processes require the use of substances which are aggressive and/or environmentally harmful. The drawback of applying as much absorbent material on a fibrous support is that the support no longer can be applied in several fields, because of the volume and the weight of the treated support. Furthermore, in US-A-4 798 744, the support is humidified prior to applying the superabsorbent. By such humidification, the superabsorbent material is reversed on the support and so instabilised. The waterblocking capacity of such a material is diminished. Furthermore, the superabsorbent emulsions and suspensions mentioned in US-A-4 798 744 are found to be instable due to the emulsifier used. Mixtures of an organic liquid with dispersed therein solid particles of a superabsorbent material which is insoluble in said liquid generally are not very stable, so rendering it difficult if not downright impossible to turn it into end products with homogeneous properties. The disadvantage of handling superabsorbent materials in the powdered form is that special equipment is required and that, furthermore, it is hard to distribute the powdered material evenly over the substrate, the method thereby being unsuitable for treating (endless) multifilament yarns. An additional drawback to handling powders is that dust is raised, with the attendant risk of explosions and health hazards. The present invention obviates the aforementioned drawbacks and provides a multifilament yarn having improved properties for being used as a water-blocking and/or reinforcing means, preferably simultaneously as a water-blocking and reinforcement yarn in communications cables. The invention consists of a yarn as defined in the preamble, wherein the layer of superabsorbent material comprises of from 0.3 to 40 wt.% of the yarn calculated on the dry weight of the yarn and is obtainable by applying to the surface of the yarn a layer of a water-in-oil emulsion which contains a superabsorbent material in its aqueous phase and subsequently wholly or partially removing the liquid constituents of the emulsion from the yarn, the yarn having a swelling value of 100 or higher, with the proviso that if the yarn is a regenerated cellulose yarn it has a swelling value of at least 199, and most the yarn is not an aramid yarn. The disclaimer serves to distinguish the present invention from EP-A-0 482 703 (published 29-04-1992, filing date 17-10-1991, priority date 29-10-1990) which relates to an aramid yarn provided with a superabsorbent material in the above manner. The invention provides high quality-yarns having superabsorbent properties which are obtainable in a simple and economical manner. It should be noted that the swelling value of at least 100 is a high value not only in an absolute sense, it also means a considerable improvement, notably for yarns other than those made of regenerated cellulose (which in the untreated form was experimentally found to have a swelling value of 86). Also for regenerated cellulose yarn, however, a major improvement was found in a swelling value of 199 or more. The amount of superabsorbent material on the yarn is selected such as to give it the water absorbing properties desired for the envisaged application. Preferably, 0,5 to 20 wt .%, more particularly still 0,5 to 10 wt% of the superabsorbent material, calculated on its dry weight, is applied to the yarn. By a superabsorbent material is meant, within the scope of the invention, a water-soluble or water-insoluble material having hydrophilic properties which is capable of absorbing and holding a comparatively large quantity of water, optionally under pressure. Hence, in addition to the insoluble superabsorbent materials mentioned in P.K. Chatterjee, Ed., Absorbency (Amsterdam: Elsevier, 1985), p. 198 and in EP-A-0 351 100 there may also be employed according to the present invention superabsorbent materials which are wholly or partially water-soluble. In providing the yarns of the present invention preference is given to the use of superabsorbent materials from which stable water-in-oil emulsions can be prepared. Especially suitable are superabsorbent derivatives of polyacrylic acid. These include the homo- and copolymers derived from acrylamide, acrylamide and sodium acrylate, and acrylamide and dialkylaminoethyl methacrylate. These compounds belong to the groups of non-ionic, anionic, and cationic (co)polymers, respectively. In general, they are prepared by linking of the monomer units to form a water-soluble polymer. This can then be rendered insoluble by ionic and/or covalent cross-linking. Examples of superabsorbent materials that may be employed when obtaining the yarns according to the invention include: cross-linked polyacrylic acid partially neutralised into the sodium salt, polypotassium acrylate, copolymers of sodium acrylate and acrylamide, terpolymers of acrylamide and carboxyl groups- and sulpho groups-containing monomers (sodium salt), polyacrylamide polymers. Preferably, use is made of a terpolymer of acrylamide and carboxyl groups- and sulpho groups-containing monomers (sodium salt) or of a polyacrylamide copolymer. In order to obtain the multifilament yarns according to the invention, a superabsorbent material is applied to the yarn via a water-in-oil emulsion, the superabsorbent material being present in the aqueous phase of the emulsion. The preparation of such an emulsion is as follows: with the aid of an emulsifier a water-soluble monomer admixed with a quantity of water is dispersed in a non-polar solvent immiscible with water and the monomer, and then polymerised to form a water-in-oil emulsion. The polymer formed is in the aqueous phase of the emulsion. In this manner a liquid product is obtained which contains a high concentration of the superabsorbent material, while the liquid's viscosity remains low. Such emulsions and their preparative processes are known in themselves. For the water-soluble superabsorbent materials reference is made to the descriptions in, int. al., US Patent Specifications US-A-4 078 133, US-A-4 079 027, US-A-4 075 144, US-A-4 064 318, US-A-4 070 321, US-A-4 051 065, and German Auslegeschrift DE-B-21 54 081; water-insoluble superabsorbent materials are described in Japanese laid-open Patent Application No. JP-A-147630/81. As continuous oil phase of the emulsion may be used liquids which are immiscible or poorly miscible with water, such as linear, branched, and cyclic hydrocarbons, aromatic hydrocarbons, chlorinated hydrocarbons, etc. It is less desirable to have high boiling liquids since it is difficult to remove them from the fibre by means of evaporation. Preferably, linear, branched, and cyclic hydrocarbons are employed, or else petroleum fractions which are substantially made up of a mixture of such hydrocarbons and have a boiling point in the range of 150° to 250°C. The selection of the emulsifiers employed is such as will permit the conversion of said mixture into a water-in-oil emulsion. Therefore, the emulsifier should have an HLB (hydrophilic-lipophilic balance) value in the range of 3 to 6. With emulsifier is ment one ore more emulsifiers. In case the emulsifier used has a HLB value that is much higher, the emulsion obtained will be much less stable. The concentration of the superabsorbent material in the emulsion used according to the invention is 1-90%, preferably 2-50%, calculated on the overall weight of the emulsion. The commercially available water-in-oil emulsions which contain a superabsorbent material generally have a solids content of 20 to 70 wt.%. In the process according to the invention such products may be employed either as such, i.e. undiluted, or in combination with additives such as lubricants, stabilisers, emulsifiers and/or diluents. As examples of materials suitable for use as emulsifier and as lubricant may be mentioned ethoxylated oleyl alcohol and ethoxylated oleic acid. Examples of materials suitable for use as diluent include non-aromatic naphthenic and (iso)paraffinic hydrocarbons having a boiling point in the range of 150° to 280°C and isohexadecane, notably hydrogenated tetraisobutylene. To enhance their stability the dilute water-in-oil emulsions may contain 5-100 wt.%, preferably 20-80 wt.%, calculated on the undiluted emulsion, of one or more special stabilisers. These stabilisers should have an HLB value of less than 5. The meaning of the HLB (hydrophile-lipophile balance) value has been described in P. Becher, Emulsions, Theory and Practice , 2 nd edition (New York: Reinhold Publishing Corp., 1965), pp. 232-255. Examples of suitable stabilisers include sorbitan trioleate, mixtures of sorbitan trioleate and ethoxylated sorbitan trioleate, sorbitan mono(iso)stearate, and sorbitan mono-oleate. Materials with higher HLB values will generally give water-in-oil emulsions of inferior stability. The stabilisers incorporated into the emulsion also have the favourable property of preventing the yarn from becoming electrostatically charged, so that filament spreading and filamentation of the fibres are avoided. The viscosity of the commercially available water-in-oil emulsions is significantly reduced by their being diluted. As a result, it becomes possible to apply the superabsorbent material-containing water-in-oil emulsion to the yarn by means of a kiss roll. If so desired, the water-in-oil emulsions may contain the conventional additives such as bactericides and antioxidants. In the process to obtain the yarns according to the invention the water-in-oil emulsion may be applied using methods known in themselves, e.g. via a finishing bath, a kiss roll or a liquid applicator. Following the application of the water-in-oil emulsion the non-polar solvent present in the emulsion and the water are wholly or for the most part removed from the yarn, leaving a homogeneous layer of superabsorbent material on the yarn. The solvent and the water are preferably removed by means of evaporation. To this end the treated yarn is subjected to a drying process. Drying is carried out by the conventional methods, in which use may be made of means such as hot drums, hot sheets, hot rollers, hot gases, tube ovens, steam boxes, infra-red radiators, and the like. The drying temperature is 50° to 300°C, preferably 100° to 250°C. The dried material can optionally be wetted with a small quantity of water, say 5-50 wt.%, and redried in order to further improve its water blocking capacity. This procedure may be repeated several times if so desired. The process to obtain the yarns according to the invention may be carried out in various ways. The water-in-oil emulsion containing the superabsorbent material can be applied to the spun fibre (yarn) in a fully continuous manner and directly coupled to the fibre spinning process, optionally after the fibre has been washed, dried and/or drawn. The thus treated yarn is then dried. According to another embodiment, the yarn is treated with the superabsorbent material present in a water-in-oil emulsion in a separate process not integrated with the spinning process. The process to obtain the yarns according to the invention is especially suited to be used for combining, in one and the same process pass, the production of a yarn or some aftertreatment thereof, say a drawing and/or heat treatment to improve the yarn's mechanical properties, with the application of the superabsorbent. The yarns according to the invention may be of a wideranging composition, with the proviso that aramid yarns are excluded. The term multifilament yarn has the meaning it customarily has in the art, i.e., the fibres of which it is made are endless filaments. Textile Terms and Definitions (1988), pages 289-290 is referred to in this respect. Within the framework of the invention the fibres used in making the yarns according to the invention are endless filaments which may have any linear density common in actual practice, and the yarns may be made up of any desired number of endless filaments. Generally, the filaments or the yarns composed thereof will have a linear density of 0,01 to 20 000 dtex, while the endless filament yarns will be composed of more than 1 and up to 20 000 filaments. As suitable types of fibres may be mentioned fibres of organic as well as inorganic origin. The fibres of organic origin are synthetic. Examples of synthetic organic fibres include fibres of regenerated cellulose, rayon, polyesters, aliphatic polyamides, acrylonitrile, polyolefins, polyvinyl alcohol, polyvinyl chloride, polyphenylene sulphide, elastomers, and carbon. Examples of inorganic fibres include fibres of glass, metals, silica, quartz, etc., ceramic fibres, and mineral wool. In addition, fibres made up of mixtures of said materials or copolymers thereof or mixtures of said fibres may be employed. The aforementioned types of fibres and other ones suitable for use in the process according to the invention have been described in Kirk-Othmer, Encyclopedia of Chemical Technology, 3 rd Edition, Vol. 10 (1980), pp. 148-197 Preference is given to fibres composed of polyethylene terephthalate, nylon-6, nylon-6,6 or regenerated cellulose. Also highly suitable as a substrate are fibres composed of two or more of the aforementioned materials, e.g. bicomponent fibres. They may be of the sheath-core or the side by side type, or of some other wellknown type. Other suitable types of fibres are satellite fibres and split fibres. The fibres may be either solid or hollow. They may be round or flat or of any other desired cross-sectional shape, e.g. elliptical, triangular, star-shaped, kidney-shaped, etc. The application of the superabsorbent material to the yarn according to the invention does not have a negative effect on the yarn's principal mechanical properties. The water content of the yarns according to the invention does not, after drying, differ significantly from that of the corresponding yarn not treated with a superabsorbent material, nor does it do so after its subsequent lengthy exposure to the air. Apparently, the superabsorbent material present on the surface of the product obtained according to the invention absorbs only a small quantity of the water vapour present in the air. It is only when the product is contacted with water in the liquid form that it absorbs a large quantity thereof and so swells. Serving as a measure of the quantity of water absorbed by the product according to the invention when contacted with water in the liquid form is the swelling value. The method of experimentally determining the swelling value is described in further detail below. The yarns according to the invention have high swelling values. Depending on the nature of the yarn and the quantity and nature of the superabsorbent material applied thereto, the swelling value ranges from 100 to 700 or higher. The procedure to determine the swelling value of the yarns according to the invention is as follows. About 10 g of the yarn to be examined are cut into non-intertwisted fibres of some 12 cm in length. The thus treated sample is immersed completely, without stirring, in 600 ml of demineralised water of 20°-22°C in an 800 ml beaker. For 60 seconds (measured by stopwatch) the sample remains immersed in the water in a condition of complete rest, i.e. without being stirred, shaken, vibrated, or subjected to any other form of movement. Immediately afterwards the entire contents of the beaker, i.e. sample and water, are transferred to a bag (dimensions: about 10 cm x 15 cm) made of polyester curtain netting (mesh size 1,5 mm x 1 mm). In this process the water for the most part runs out through the meshes of the curtain netting, while the sample is left in the bag. Next, the bag and its contents are straightaway transferred to a centrifuge and then centrifuged for 120 seconds (measured by stopwatch), thus removing the still adhering water from the soaked sample. The centrifuge used is an AEG of the type SV 4528 (ex AEG Aktiengesellschaft, D-8500 Nuremberg), operates at a rate of 2800 revolutions per minute, and has a centrifugal drum with an inner diameter of about 24 cm. Immediately after it has been centrifuged the sample is transferred from the bag to a weighing box with a pair of tweezers and weighed to an accuracy of 0,0001 9 (sample weight: a grammes). The sample in the weighing box is thereupon dried to constant weight in an air oven at 105°C. Usually a drying time of 24 hours will suffice. After that the weight of the dried sample in the weighing box is determined to an accuracy of 0,0001 9 (sample weight: b grammes). The swelling value of the product is calculated by means of the following formula: swelling value = (a-b).100 b . Each determination is carried out in duplicate and the results are averaged. On account of the properties mentioned hereinbefore the yarns according to the invention are pre-eminently suited to be used as a reinforcing member with water absorbing and/or water blocking capacities, particularly as moisture-absorbing medium in cables, more particularly electrical and optical communications cables, and in all other cases in which the special properties of the products obtained according to the invention are of use. Example I At a yarn rate of 20 m/min and using a geared feed pump and a split applicator an untwisted filament yarn of polyester composed of poly(p-phenylene terephthalate) with a linear density of dtex 1100 f 210 was provided with a water-in-oil (W/O) emulsion. The emulsion contained in its aqueous phase a material having superabsorbent properties. Next, the yarn was dried with the aid of a tube oven (temperature: 225°C) and a hot sheet (temperature: 130°C). The residence time in the tube oven and on the hot sheet was about 2 and about 4 seconds, respectively. The water blocking action of the resulting yarn was determined using the yarn through-flow test. In this test the inner cylindrical space of a section of PVC (polyvinyl chloride) hose open on both sides is filled with a bundle of the yarn, such that the longitudinal axis of the yarn bundle is substantially parallel to the longitudinal axis of the cylindrical space in which the yarn bundle is arranged. The hose filled with the yarn is cut through in a direction perpendicular to its longitudinal axis in two places, such that a cylinder-shaped test tube of a length of 50 mm is formed and the ends of the yarn bundle present in the thus obtained test tube by and large coincide with the test tube ends. Next, one of the ends of the test tube is contacted with the contents of a vessel of liquid and subjected to the pressure of a column of water of a particular height. The time required to wet the entire yarn bundle in the test tube is referred to as the throughflow time. This time is a measure of the water blocking action of the yarn. The through-flow time is taken to be the time which passes after the application of water pressure to the one end of the test tube and prior to the first drop appearing at the other (free) end. The through-flow test is carried out under the following conditions: Type of hose polyvinyl chloride Hose, inner diameter 5 mm Hose, outer diameter 7 mm Length of test tube 50 mm Number of yarns in test tube such as will give the bundle a linear density of dtex 168 000 Height of liquid head 100 cm Testing liquid demineralised water The number of yarns in the test tube should be chosen such that the bundle formed from them will fully fill the internal cylindrical space of the test tube. This was found to be the case for an overall linear density of the yarn bundle of dtex 168 000. The composition of the water-in-oil emulsions with which the polyester yarn was treated was as follows. Mirox W 45985 (32,5%) 70 parts by weight Span 85 10 parts by weight Exxsol D80 20 parts by weight Mirox W 45985 is a terpolymer of acrylamide, carboxyl groups-, and sulpho groups-containing polymers (sodium salt) as water-in-oil emulsion in paraffinic hydrocarbons having a viscosity of 273 mm:/s (measured with an Ubbelohde viscometer at 25°C). It was supplied by Chemische Fabrik Stockhausen GmbH, D-4150 Krefeld 1, Federal Republic of Germany. Span 85 is sorbitan trioleate, supplied by ICI Holland B.V. Exxsol D80 is a mixture of non-aromatic naphthenic and (iso)paraffinic hydrocarbons with an atmospheric boiling range of 196° to 237°C, supplied by Exxon Chemical Holland B.V. The results of the tests are listed in Table A Exp. No. Amount of superabsorbent on yarn (wt.%) Through-flow time (100 cm water column) Swelling value 1 2.1 > 25 days 114 2 3,5 > 4 days 144 3 7,0 > 20 days 171 The through-flow time of the starting yarn, which was not treated with the superabsorbent-containing water-in-oil emulsion, was less than 1 minute. This untreated yarn had a swelling value of 9. It is clear from the data in Table A that the process used to obtain the yarns according to the invention permits the manufacture of a polyester yarn which has a high water absorbing capacity and, under the conditions of the through-flow test, is capable of withstanding water at a pressure of 1 m water head for more than 29 days. Example II An untwisted filament yarn of aliphatic polyamide composed of nylon-6,6 with a linear density of dtex 940 f 140 was treated with a water-in-oil emulsion of a superabsorbent material. The process and the water-in-oil emulsion were as described in Example I. The results of the tests are listed in Table B. Exp. no. Amount of superabsorbent on yarn (wt.%) Through-flow time (100 cm water column) Swelling value 4 2,1 > 29 days 116 5 3,5 > 5 days 154 6 7,0 > 5 days 193 The through-flow time of the starting yarn, which was not treated with the superabsorbent-containing water-in-oil emulsion, was less than 2 minutes. This untreated yarn had a swelling value of 11. It is clear from the data in Table B that the process used to obtain the yarns according to the invention permits the manufacture of an aliphatic polyamide yarn which has a high water absorbing capacity and, under the conditions of the through-flow test, is capable of withstanding water at a pressure of 1 m water column for more than 29 days. Example III An untwisted filament yarn of rayon (regenerated cellulose) having a linear density of dtex 1220 f 720 was treated by the process as given in Example I, with the proviso that the water-in-oil emulsion with which the yarn was treated was made up of undiluted Mirox W 45985 (32,5%) The results of the tests are compiled in Table C Exp. no. Amount of superabsorbent on yarn (wt.%) Through-flow time (100 cm water column) Swelling value 7 2 > 4 days 199 8 5 > 4 days 407 9 10 > 4 days 629 The starting yarn, which was not treated with the superabsorbent-containing water-in-oil emulsion, had a swelling value of 86. Although the through-flow time of this untreated rayon yarn was more than 5 days, the yarn bundle in the test tube was fully wetted in the process. It was found for the experiments 7-9 that such wetting did not occur in the case of the yarn treated according to the invention.

Claims: An multifilament yarn containing on its surface a layer of a superabsorbent material, characterized in that the layer of superabsorbent material comprises of from 0.3 to 40 wt.% of the yarn calculated on the dry weight of the untreated yarn and is obtainable by applying to the surface of the yarn a layer of a water-in-oil emulsion which contains the superabsorbent material in its aqueous phase, followed by at least partially removing the liquid constituents of the emulsion, and that the yarn has a swelling value, calculated as defined in the description, of 100 or higher, with the proviso that if the yarn is a regenerated cellulose yarn it has a swelling value of at least 199, and that the yarn is not an aramid yarn. A yarn according to claim 1, characterised in that the amount of superabsorbent material is of from 0,5 to 20 wt.%. A yarn according to claim 2, characterised in that the amount 0,5 to 10 wt.%. A yarn according to any one of claims 1-3, characterized in that the yarn is a polyester yarn, an aliphatic polyamide yarn, a cellulose yarn, a polyolefin yarn, a polyacrylonitrile yarn, a carbon yarn, a glass yarn, a metal yarn, or a combination of the foregoing yarns. A yarn according to claim 4, characterised by being a polyester yarn made up wholly or substantially of polyethylene terephthalate. A yarn according to claim 4, characterised by being an aliphatic polyamide yarn made up wholly or substantially of nylon-6 and/or nylon-6,6. A yarn according to claim 4, characterised by being a glass yarn. A yarn according to any one of the preceding claims, characterised in that the superabsorbent is a superabsorbent derivative of polyacrylic acid. The use of a yarn according to any one of the preceding claims as a reinforcing member and/or water-blocking means.

Inventors: GEURSEN HERMAN JOHAN, WILLEMSEN STEPHANUS, GEURSEN, HERMAN JOHAN, WILLEMSEN, STEPHANUS
Applicants: TWARON PRODUCTS BV, TWARON PRODUCTS B.V.
Application year: 1993
Main classification: D06M15
IPC codes: D06M15, D06M23