GASOLINE COMPOSITION

Abstract: The present invention provides gasoline compositions and gasoline additive concentrates containing compounds of general formula (I), wherein R<1> represents a hydrogen atom or an alkyl, aryl or alkaryl group; R<2>O is a residue of a polyether mono-ol or a hydrocarbyl mono-ol of formula R<2>OH; and R<3> and R<4> each represent a hydrogen atom or together represent a carbon-carbon single bond, wherein when R<3> and R<4> each represent a hydrogen atom, then each of R<5> and R<6> independently represents a group -CH2N(R<7>)2 in which each R<7> independently represents a hydrogen atom or an optionally substituted alkyl group, and when R<3> and R<4> together represent a carbon-carbon single bond, then R<5> and R<6> each represent a cyano group; use of the compounds of formula (I) as gasoline additives for reducing intake valve deposit formation; novel compounds, being compounds of formula (I) above, with the proviso that when R<1> is a hydrogen atom or a C1-C4 alkyl group, R<3> and R<4> together represent a carbon-carbon single bond, and R<5> and R<6> each represent a cyano group, then R<2>O is a residue of a polyether mono-ol of formula R<2>OH; and a process for the preparation of the novel compounds of formula (I).

Description: GASOLINE COMPOSITION The present invention relates to gasoline compositions and gasoline additive concentrates containing certain dinitrile compounds and their derivatives useful as additives for reducing intake valve deposit formation. Gasoline compositions have traditionally been formulated to improve the performance of carburetor and throttle body injected engines. Beginning in about 1984, electronic port fuel injected engines were commonly introduced by automobile manufacturers. Shortly thereafter, in about 1985, problems began to be reported with intake valve deposits in electronic port fuel injected engines, which problems are characterized by hard starting, stalls, and stumbles during acceleration and rough engine idle. Conventional commercial gasoline additives contain nitrogen. The nitrogens are attached to a polymer, and the nitrogens are separated by two or three carbons. This structure provides a potential for chelation. However, steric hinderance reduces chelatability in conventional additives since the polymer is attached through one of the nitrogen atoms. Without limiting the invention by theories of operation, it has now been discovered that chelatability is advantageous for its deposit reducing tendencies. Accordingly, it would be desirable to have a new gasoline additive which has increased chelatability and thus reduces or eliminates undesirable intake valve deposits in electronic port fuel injected engines. Also, since some carburetor and throttle body injector engines will still be in use for the foreseeable future, it would be desirable if gasoline containing such an additive could also be compatible with these engines. Therefore, in accordance with the present invention, there is provided a gasoline composition comprising a major amount (more than 50%w based on total composition of a gasoline ' and a minor amount, e.g. from 5 to 1000, preferably from 50 to 500, more preferably from 75 to 350 and most preferably from 75 to 250 parts per million by weight (ppmw) based on the total composition, of a compound of the general formula: R -R 3 \ / 4 R C C R (I) 2 ' \ 6 R O R wherein R represents a hydrogen atom or an alkyl, aryl or alkaryl 2 group; R O is a residue of a polyether mono-ol or a hydrocarbyl 2 3 4 mono-ol of formula R OH; and R and R each represent a hydrogen atom or together represent a carbon-carbon single bond, wherein 3 4 5 when R and R each represent a hydrogen atom, then each of R and 6 7 7 R independently represents a group -CH N(R ) in which each R independently represents a hydrogen atom or an optionally 3 4 substituted alkyl group, and when R and R together represent a 5 6 carbon-carbon single bond, then R and R each represent a cyano group. l n this specification, unless otherwise stated, an alkyl group or an alkyl moiety in an alkaryl group may be linear or branched and preferably contains up to 20, more preferably up to 12, still more preferably up to 10, and most preferably up to 6, carbon atoms. A cycloalkyl group may contain from 3 to 8, preferably 3 to 6, carbon atoms. An aryl group may be any aromatic group, especially a phenyl or naphthyl group. An alkaryl group is an aryl group substituted by one or more, preferably one to two, alkyl groups. A heterocyclyl group may be any saturated or unsaturated ring system, e.g. a C -C ring system, containing at least one heteroatom selected from oxygen, nitrogen and sulphur, 5- and 6- membered rings being especially preferred, e.g. a tetrahydro- furanyl, furanyl, piperidinyl, pyridinyl, tetrahydrothiophenyl or thiophenyl (thienyl) group. It is preferred in formula I that R represents a hydrogen atom, a C -C alkyl group, or a phenyl or naphthyl group optionally substituted by one or more C -C alkyl groups. 1 λ 6 More preferably, R represents a hydrogen atom, a C -C alkyl 5 group, or a phenyl or naphthyl group optionally substituted by one or more, e.g. up to 3, C -C alkyl groups. Still more preferably, R represents a hydrogen atom, a C -C l . β alkyl group or a phenyl group. R is especially a hydrogen atom. 2 R 0 is a residue of a polyether mono-ol or a hydrocarbyl - * - 0 mono-ol of formula R OH. 2 When R OH is a hydrocarbyl mono-ol, the hydrocarbyl moiety may be aliphatic or aromatic, linear or branched and preferably contains up to 400 carbon atoms, more preferably up to 200 carbon atoms, e.g. from 50 to 150 carbon atoms. 15 R OH is preferably an oil soluble polyether mono-ol of the formula R -O- (R O) -H wherein R represents an aliphatic, 1 2 n 1 cycloaliphatic or aromatic hydrocarbon radical containing up to 40 carbon atoms, each moiety R , which may be the same or different, represents an alkylene radical containing up to 16, preferably up 20 to 12, carbon atoms, and n is an integer of at least 7. 2 R OH is more preferably of the formula R O- (EO) -(PO) -(BO) - l a b c (XO) ,-H wherein R represents an aliphatic, cycloaliphatic or d 1 aromatic hydrocarbon radical containing up to 40 carbon atoms, and wherein E is an ethylene moiety, P is a l,2-propylene moiety, B is 25 a butylene moiety, preferably a 1,2-butylene moiety, X is an alkylene moiety, preferably a 1,2-alkylene moiety, having from 5 to 16 carbon atoms; a, b, c and d are each from 0 to 100, and the sum 2 of a, b, c and d is at least 7. In this form of R OH, a, b and d each are preferably 0 and c is from 10 to 40. More preferably, 30 R R OO iiss aa mmooiieettyy rreessuullttii.ng from a ring opening of alpha-butylene oxide (1,2-epoxybutane) 2 In another preferred form R 0 is a residue of a polyether mono-ol where R is preferably a butyl or a C to C alkyl group I 12 18 and n is from 10 to 40, i.e., C., H O - C H O(-CH -CH(C H )0-) H; 12 23 18 37 2 2 5 n 35 or C H 0(-CH -CH(C H )0-) H, where n is from 10 to 40, and mixtures 4 9 2 2 5 n 2 thereof. Of this group R O more preferably is derived from C H 0(-CH -CH(C H )O-) H, where n is from 10 to 40. 4 9 2 2 5 n Preferably, the polyether mono-ol has a number average molecular weight (M ) not more than 5000. More preferably, the polyether mono-ol has a number average molecular weight in the range from 500 to 3000, still more preferably from 500 to 2500 and 2 especially from 1000 to 2000. Where R O is derived from 2 C H 0(-CH -CH(C H )0-) H, R O preferably has a number average 4 9 2 2 5 n molecular weight in the range from 1900 to 2100. 3 4 I is preferred in formula I that R and R each represent a 5 6 hydrogen atom, and each of R and R independently represents a 7 group -CH N(R ) as defined above. 7 Preferably each R independently represents a hydrogen atom or a C -C alkyl group optionally substituted by one or more, preferably one or two, substituents selected from halogen atoms (e.g. chlorine atoms) , nitro, hydroxyl, cycloalkyl, alkoxy, haloalkoxy, amino, dialkylamino, formyl, alkoxycarbonyl, carboxyl, alkanoyl, alkylthio, alkylsulphinyl, alkylsulphonyl, carbamoyl, alkylamido, aryl, alkaryl and heterocyclyl groups. When any of the foregoing substituents contain an alkyl moiety, this may be linear or branched and may contain up to 12, preferably up to 6, and especially up to 4, carbon atoms . 7 More preferably each R independently represents a hydrogen atom or a C -C alkyl group and is especially a hydrogen atom. A particularly preferred sub-group of compounds of formula I 1 2 is that in which R represents a hydrogen atom; R O is a residue of a polyether mono-ol of formula R -O- (R O) -H wherein represents a butyl group, R represents a C alkylene radical, preferably a 1,2-butylene radical, and n is an integer from 10 to 30; and either R and R each represent a hydrogen atom and R and R each 3 4 represent a group -CH NH , or R and R together represent a 5 6 carbon-carbon single bond and R and R each represent a cyano group. When used in a gasoline composition the compound of formula I is conveniently present in the gasoline in a quantity of 75 ppmw or higher based on the total composition. The compound of formula I is optionally admixed with at least one carrier component. Carriers include (i) a copolymer of a C to C monoolefin; (ii) an 2 6 oil soluble poly(oxyalkylene) alcohol, glycol or polyol or mono or di ether thereof; or (iii) a polyalphaolefin having a viscosity at 100°C of from 2 to 20 centistokes. These polymeric carriers for use with the compound of formula I of the invention are individually well known in the art and patents related to their manufacture and use include, e.g., U. S. Patents Nos. 2,692,257, 2,692,258, 2,692,259, 2,918,508 and 2,970,179. The copolymers of monoolefins which may be employed as carriers in the gasoline compositions of the invention are characterized by a number average molecular weight by osmometry preferably in the range from 500 to 1900 and more preferably in the range from 550 to 1500. Particularly preferred are those having a number average molecular weight in the range from 600 to 950. Mixtures of polymers wherein a substantial portion of the mixture has a number average molecular weight above 1500 may be less effective. The polyolefins may be prepared from unsaturated hydrocarbons having from two to six carbon atoms including, e.g., ethylene, propylene, butylene, isobutylene, butadiene, amylene, isoprene and hexene. Preferred for their efficiency and commercial availability are copolymers of propylene and butylene; particularly preferred are polymers of isobutylene. Also suitable for use in the present invention are derivatives resulting from hydrogenation of the above polymers. The polyoxyalkylene is the preferred carrier for use in the present invention. It can be a polyoxyalkylene compound of the formula R - 0 - (R.0) - R wherein each of R„ and R_ 3 4 m 5 3 5 independently represents a hydrogen atom, or an aliphatic, cycloaliphatic or aromatic hydrocarbon radical, each of which may contain up to 40 carbon atoms, R represents an alkylene radical, preferably a 1,2-alkylene radical, containing up to 12 carbon atoms, and m represents an integer of at least 7, preferably at least 20 when R 0 is a 1,2-propylene group. In the polyoxyalkylene chain - (R O) -, the group R is an alkylene radical. The 4 m 4 polyoxyalkylene chain optionally contains two or more dissimilar alkylene groups, which preferably are alkylene radicals of 2 to 8 carbon atoms, especially ethylene or 1,2-propylene groups. These groups are optionally distributed randomly throughout the chain or arranged in a pre-determined pattern of units or blocks, each containing one or a plurality of oxyalkylene radicals. In one embodiment of the invention, at least one of R and R is an alkyl or alkylphenyl group containing up to 20 carbon atoms, for example, propyl, butyl, pentyl, hexyl, octyl, nonyl, decyl, dodecyl, octylphenyl or nonylphenyl . Preferably, R is hydrogen and R is an alkyl group, more preferably, R is dodecyl or a mixture of alkyls from C to C . Suitable carriers include polyoxypropylene glycols and the glycols containing both ethylene and 1,2-propylene groups in the polyoxyalkylene chain as well as the mono- and di-alkyl ethers of such glycols. The commercially available polyoxyalkylene compounds are generally mixtures of compounds in which the values for and the molecular weight of such mixtures are only average values. The values of m of typical compounds are usually from 7 to 100, preferably from 8 to 80. The number average molecular weights vary from 400 to 6000, preferably from 500 to 4000 and more preferably from 1000 to 2000. When the carrier is a polyalphaolefin it has a viscosity at 100°C of from 2 centistokes to 20 centistokes. Such polyalpha- olefins are suitably hydrogenated oligomers derived from alphaolefinic monomers containing at least 6 carbon atoms. The hydrogenated oligomer itself preferably contains from 18 to 80 carbon atoms. Preferably the monomer contains from 6 to 24 carbon atoms and especially 8 to 12 carbon atoms, while the oligomer preferably contains from 30 to 80 carbon atoms. The preparation of these oligomers is described in Hydrocarbon Processing, February 1982, beginning at page 75. Mixtures, usually of equal amounts, of more than one kind of carrier can be used. The carrier is preferably a polyoxyalkylene alcohol, glycol or polyol and especially an ether thereof to help prevent low temperature intake valve sticking. Such a component is preferably used at 75 to 175 ppmw, and especially at 125 ppmw based on the total gasoline composition. Suitable liquid hydrocarbon fuels in the gasoline boiling range are mixtures of hydrocarbons having a boiling range of from 25°C (77°F) to 232°C (450°F) and comprise mixtures of saturated hydrocarbons, olefinic hydrocarbons and aromatic hydrocarbons . Preferred are gasoline blends having a saturated hydrocarbon content ranging from 40 to 80 percent volume, an olefinic hydrocarbon content ranging from 0 to 30 percent volume and an aromatic hydrocarbon content ranging from 10 to 60 percent volume. The base fuel can be derived, for example, from straight run gasoline, polymer gasoline, natural gasoline, dimer or trimerized olefins, synthetically produced aromatic hydrocarbon mixtures from thermally or catalytically reformed hydrocarbons, or from catalytically cracked or thermally cracked petroleum stocks, or mixtures of these. The hydrocarbon composition and octane level of the base fuel are not critical. The octane level, (R+M)/2, will generally be above 85. Any conventional motor fuel base may be employed in the practice of this invention. For example, in the gasoline, hydrocarbons can be replaced by up to substantial amounts of conventional alcohols or ethers conventionally known for use in fuels. The base fuels are desirably substantially free of water, since water impedes a smooth combustion. Preferably, the gasolines used in the present invention are lead-free, but may contain minor amounts of blending agents such as methanol, ethanol, methyl tertiary butyl ether, e.g. at from 0.1 to 15% volume of the base fuel. The gasolines may also contain antioxidants such as from 1 ppmw to 40 ppmw, based on the total gasoline composition, of phenolics, e.g., 2, 6-di-tert-butylphenol, or phenylenediamines, e.g., N,N' -di-sec-butyl-p-phenylenediamine; dyes; metal deactivators; dehazers such as polyester-type ethoxylated alkylphenol-formaldehyde resins; corrosion inhibitors, such as a polyhydric alcohol ester of a succinic acid derivative having on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 20 to 500 carbon atoms, for example, pentaerythritol diester of polyisobutylene-substituted succinic acid, the polyisbutylene group having a number average molecular weight of 950, in an amount of l to 1000 ppmw; and antiknock compounds such as a methyl cyclopentadienylmanganese tricarbonyl or ortho-azidophenol . The additives of the present invention can be introduced into the combustion zone of the engine in a variety of ways to prevent build-up of deposits, or to accomplish reduction or modification of deposits. Thus, the additives are injected into the intake manifold intermittently or substantially continuously, preferably in a hydrocarbon carrier having a final boiling point (by ASTM D86) lower than 232°C (450°F) . A preferred method is to add the additives to the gasoline. For example, the agent can be added separately to the gasoline or blended with other gasoline additives. Hence, the present invention further provides a gasoline additive concentrate comprising a gasoline-compatible diluent and from 20 to 80%w, calculated on the diluent, of a compound of formula I as defined above. Suitable gasoline-compatible diluents include hydrocarbons, e.g. heptane, alcohols or ethers, such as methanol, ethanol, propanol, 2-butoxyethanol or methyl tert-butyl ether. Preferably the diluent is an aromatic hydrocarbon solvent such as toluene, xylene, mixtures thereof or mixtures of tolune or xylene with an alcohol. The diluent is preferably toluene. Optionally, the concentrate may contain a dehazer, particularly a polyether-type ethoxylated alkylphenol-formaldehyde resin. The dehazer, if employed, can suitably be present in the concentrate in an amount of from 0.01 to 2%w, calculated on the diluent. In a further aspect, the invention provides a method for operating a spark-ignition internal combustion engine which comprises introducing into the combustion chambers of said engine a gasoline composition as defined above in accordance with the invention. In a still further aspect, the invention provides the use, as a gasoline additive for reducing intake valve deposit formation, of a compound of formula I as defined above. Some of the compounds of formula I are known compounds whilst others are novel. Accordingly, the present invention also provides a compound of the general formula: R 3 \ ' (I) 2 / R O * wherein R represents a hydrogen atom or an alkyl, aryl or alkaryl 2 group; R O is a residue of a polyether mono-ol or a hydrocarbyl 2 3 4 mono-ol of formula R OH; and R and R each represent a hydrogen atom or together represent a carbon-carbon single bond, wherein 3 4 5 when R and R each represent a hydrogen atom, then each of R and 6 7 7 R independently represents a group -CH N(R ) in which each R independently represents a hydrogen atom or an optionally 3 4 substituted alkyl group, and when R and R together represent a 5 6 carbon-carbon single bond, then R and R each represent a cyano group, with the proviso that when R is a hydrogen atom or a C -C 3 4 alkyl group, R and R together represent a carbon-carbon single 5 6 2 bond, and R and R each represent a cyano group, then R O is a 2 residue of a polyether mono-ol of formula R OH. The present invention further provides a process for the preparation of a novel compound of formula I as defined above which comprises reacting a compound of the general formula R 1 CN \ / C = = C (ID / \ RO CN wherein R represents an alkyl group, e.g. a C -C alkyl group, and 1 6 R is as defined above, with a polyether mono-ol or hydrocarbyl 2 mono-ol of formula R OH to produce a compound of formula I wherein 3 4 R and R together represent a carbon-carbon single bond, followed, 1 2 when R is a hydrogen atom or a C -C alkyl group and R 0 is a 2 residue of a hydrocarbyl mono-ol, and optionally followed when R 0 is a residue of a polyether mono-ol or when R is an alkyl group 2 having at least 5 carbon atoms, or an aryl or alkaryl group and R O is a residue of a hydrocarbyl mono-ol, by hydrogenating the resulting compound of formula I, optionally followed by reacting 7 the resulting compound of formula I wherein each R represents a hydrogen atom, with a compound of the general formula R — L (III) 7 wherein L represents a leaving group, e.g. a halogen atom, and R is as defined above other than a hydrogen atom. 2 Reaction of a compound of formula II with R OH is advantageously carried out at atmospheric pressure and at a temperature sufficient to maintain evolution of ROH, e.g. ethanol where R represents an ethyl group. Preferably, the temperature is in the range from 100 to 140°C. The reaction is preferably done in a batch process and reaction occurs for a time sufficient to obtain the desired amount of conversion, e.g. 4 to 5 hours. The dinitrile 2 ccoommppoouunndd ooff ffoorrmmuullaa IIII iss pprreeffeerraabbllyy reacted with R OH in the presence of a catalyst such as ZnCl, 2 Hydrogenation may be accomplished, for example, by reaction with a metal hydride such as aluminium hydride at atmospheric pressure and ambient temperature (20°C) . Sub-ambient temperatures are preferred where the reaction is exothermic. Alternatively, hydrogenation may be achieved by contact with hydrogen gas at elevated pressures in the presence of a hydrogenation catalyst such as a Raney cobalt or Raney nickel catalyst. Hydrogen pressures for use with such Raney catalysts are, e.g., from 2000 psi (13,790 kPa) to 3000 psi (20,684 kPa) . Temperatures are preferably from 80°C to 150°C. 7 Reaction of a compound of formula I wherein each R represents a hydrogen atom with a compound of formula III is conveniently carried out at atmospheric pressure and at a temperature in the range from ambient temperature (20°C) to 100°C. The compounds of formula III are known compounds or may be prepared by processes analogous to known processes. Similarly, the compounds of formula II are known compounds or may be prepared by processes analogous to known processes, e.g. as described in GB-A-542,403, GB-A-1, 018,455, GB-A-1,275, 882, GB-A-1,314,801, GB-A-1,579,438 and GB-A-2, 175, 900. A compound of formula II in which R represents a hydrogen atom and R represents an ethyl group may conveniently be prepared by reacting equimolar quantities of malonitrile, CH (CN) , and triethyl orthoformate, (C H O) CH, under substantially the same reaction conditions as are used in the first reaction step of the above process, i.e. in the preparation of a compound of formula I 3 4 in which R and R together represent a carbon-carbon single bond. The invention will be further understood from the following illustrative examples. Example 1 Preparation of 2-polybutylene oxide-1,1-dinitriloethene (a compound 1 2 of formula I in which R is H, R O is a residue of polybutylene aroup) (i) Polybutylene oxide (M 1500) obtained by the polymerisation of alpha-butylene oxide (1,2-epoxybutane) from Dow and ethoxymethylene malononitrile from Aldrich were mixed in a 1:1.02 molar ratio as a 50% xylene solution which also contained 0.08-0.2 wt% zinc chloride. The reaction temperature was maintained at a level sufficient to sustain ethanol evolution, typically from 100°C to 140°C. The reaction was complete with no further ethanol evolution after four to five hours . The reaction was allowed to cool to ambient temperature (20°C) whereupon zinc chloride was filtered off and xylene stripped to obtain solvent-free material for analysis. Analysis by Nuclear Magnetic Resonance Spectroscopy (NMR) revealed that about 100% of the polybutylene oxide was terminated with the dinitrile functional group, i.e. that the desired compound of formula I had been formed. 0 (ii) Step (i) was repeated except that ethoxymethylene malononitrile was replaced by equimolar quantities of malononitrile and triethyl orthofor ate. The amount of ethanol evolved was increased to three equivalents per equivalent of polybutylene 5 oxide. The desired product, 2-polybutylene oxide-1, 1-dinitrilo- ethene, was obtained. Example 2 Preparation of 2-polybutylene oxide-l, l-di (methyleneamino) ethane (a 1 2 compound of formula I in which R is H, R O is a residue of polybutylene oxide (C H 0(-CH -CH(C H )0-) H) , R 3 and R 4 each represent a hydrogen atom and R and R each represent a group 1:1 (v/v) solution of 2-polybutylene oxide-1, 1-dinitriloethene prepared as described in Example 1 in dry toluene was reduced with _,- commercial Na„AlH (OCH CH OCH ) „ (70% in toluene) . Due to the -. ■*■ * 2 2 2 2 3 2 exothermicity of the reaction, external cooling was employed. The product of the reaction was neutralized using an equimolar equivalent of 15% NaOH followed by quench with water. Conventional separation and drying provided the desired product. 30 Example 3 The procedure of Example 2 was repeated using a 2-polybutylene oxide-1, 1-dinitriloethene in which the polybutylene oxide moiety had M 1000. n 35 Example 4 The procedure of Example 2 was repeated using a 2-polybutylene oxide-1, 1-dinitriloethene in which the polybutylene oxide moiety had M 2000. n Example 5 - Engine Tests Fuels with and without the compounds of Examples 1 to 4 were tested in one or both of a 3.3 liter Dodge engine with Port Fuel Injection (PFI) , V-6 and a Quad-4 Oldsmobile engine with PFI for a period of 100 hours to determine the effectiveness of the compounds in reducing intake valve deposits. The base fuel comprised premium unleaded gasoline. No carrier was used except unreacted reactants resulting from incomplete reaction during preparation of the additive. The compound of Example 1 was added to the gasoline in a concentration of 198 ppmw active matter and 2 ppmw unreacted material, primarily polybutylene 2 oxide, R OH, whilst the compounds of Examples 2 to 4 were each added to the gasoline in a concentration of 125 ppmw active matter, i.e., 125 ppmw diamine and some remaining unreacted material. Each engine was in clean condition at the start of the test, i.e., oil and filters were changed and all deposits had been removed from the intake manifolds, intake ports and combustion areas of the engine. In order to test for the accumulation of deposits in the engine during each test, the engines were operated on a cycle consisting of idle mode and cruising modes of 30, 35, 45, 55 and 65 miles an hour (corresponding respectively to 48.3, 56.3, 72.4, 88.5 and 104.6 kilometres an hour) with accelerations and decelerations. The tests were conducted for 100 hours and the weight of the intake valve deposits was measured. Results of these tests are set forth in Table I below. Table I Average Additive concentration (ppmw) deposit weight Test Compound Compound Compound Compound per valve Run Engine of Ex. 1 of Ex. 2 of Ex. 3 of Ex. 4 (mg) 1 Dodge - - - - 188 2 Dodge 198 - - - 92 3 Dodge - 125 - - 56 4 Dodge - - 125 - 95 5 Dodge - - - 125 22 6 Olds - - - - 174 7 Olds 198 - - - 78 Results of these tests demonstrate that the gasoline compositions of the invention are very useful in very significantly preventing the accumulation of deposits in the engines tested as compared to the effects of the base fuel as shown by the much lower average valve deposits. The gasoline composition containing the compound of Example 4 showed particularly good performance. Example 6 - BMW Engine Test Intake valve detergency is generally measured by the BMW NA standard of intake valve cleanliness for unlimited mileage, which is an established correlation of driveability and intake valve deposit weight of 100 milligrams or less. Intake valve deposit tests were conducted at Southwest Research Institute in 1985 model BMW 318i cars equipped with the 1.8-liter, four-cylinder engine, and were operated for 10,000 miles (16,093 kilometres) on the test fuel. Before the test started, deposits were removed from the cylinder head, intake manifold and piston tops and new intake valves were weighed and installed. The oil and filter were changed, new spark plugs installed and the fuel injectors flow checked. Mileage was accumulated on public roads using trained drivers. The test route consisted of about 10% city driving, 20% on secondary roads and 70% highway driving (maximum speed of 65 mph (104.6 km/h) ) . The primary test data are the intake valve deposit (IVD) weights at the end of the 10,000-mile (16,093 km) test. IVD weights are also determined at 5,000 miles (8,047 km), where tests can be terminated if the results are not promising. BMW's pass criteria are as follows: an average deposit weight of 100 milligrams per valve or less at the conclusion of the test meets BMW requirements for unlimited mileage acceptance; and an average deposit weight of 250 mg per valve or less at the conclusion of the test meets BMW requirements for 50,000-mile (80,467 km) service. Premium unleaded base gasoline containing the compound of Example 4 at a concentration of 172 ppmw active matter was tested in the BMW engine test. The average intake valve deposit weight at the end of the test (10,000 miles/16,093 km) was 46 mg. Thus, the result of this test demonstrates that the gasoline composition of the invention passes the BMW unlimited mileage test with low deposits.

Claims: C L A I M S 1. A gasoline composition comprising a major amount of a gasoline and a minor amount of a compound of the general formula: 3 \ / 4 R C C R (I) 2 / \ 6 R 0 R wherein R represents a hydrogen atom or an alkyl, aryl or alkaryl 2 group; R O is a residue of a polyether mono-ol or a hydrocarbyl 2 3 4 mono-ol of formula R OH; and R and R each represent a hydrogen atom or together represent a carbon-carbon single bond, wherein 3 4 5 when R and R each represent a hydrogen atom, then each of R and 6 7 7 R independently represents a group -CH N(R ) in which each R independently represents a hydrogen atom or an optionally 3 4 substituted alkyl group, and when R and R together represent a 5 6 carbon-carbon single bond, then R and R each represent a cyano group. 3 4 2. A gasoline composition according to claim 1, wherein R and R each represent a hydrogen atom, and each of R and R independently 7 represents a group -CH N(R ) as defined in claim 1. 2 2 7 3. A gasoline composition according to claim 2, wherein each R independently represents a hydrogen atom or a C -C alkyl group. 4. A gasoline composition according to any one of claims 1 to 3, wherein R represents a hydrogen atom, a C -C alkyl group or a phenyl or naphthyl group optionally substituted by one or more C -C alkyl groups. 1 6 5. A gasoline composition according to any one of claims 1 to 4, 2 wherein R OH is an oil soluble polyether mono-ol of the formula R -O- (R 0) -H wherein R represents an aliphatic, cycloaliphatic or 1 2 n l aromatic hydrocarbon radical containing up to 40 carbon atoms, each moiety R , which may be the same or different, represents an alkylene radical containing up to 16 carbon atoms, and n is an integer of at least 7. 6. A gasoline composition according to any one of claims l to 5, 2 wherein R OH is of the formula R 0- (EO) -(PO), -(BO) - (XO) -H 1 a b e d wherein R represents an aliphatic, cycloaliphatic or aromatic hydrocarbon radical containing up to 40 carbon atoms, and wherein E is an ethylene moiety, P is a 1,2-propylene moiety, B is a butylene moiety, X is an alkylene moiety having from 5 to 16 carbon atoms; a, b, c and d are each from 0 to 100, and the sum of a, b, c and d 0 is at least 7. 7. A gasoline additive concentrate comprising a gasoline- compatible diluent and from 20 to 80%w, calculated on the diluent, of a compound of formula I as defined in any one of the preceding claims. 5 8. Use, as a gasoline additive for reducing intake valve deposit formation, of a compound of formula I as defined in any one of claims 1 to 6. 9. A compound of the general formula: 20 R 1 R 5 3 \ 4 R C C R (I) 2 \ 6 R O R wherein R represents a hydrogen atom or an alkyl, aryl or alkaryl j r 2 group; R O is a residue of a polyether mono-ol or a hydrocarbyl 2 3 4 mono-ol of formula R OH; and R and R each represent a hydrogen atom or together represent a carbon-carbon single bond, wherein 3 4 5 when R and R each represent a hydrogen atom, then each of R and 6 7 7 R independently represents a group -CH N(R ) in which each R 30 independently represents a hydrogen atom or an optionally 3 4 substituted alkyl group, and when R and R together represent a 5 6 carbon-carbon single bond, then R and R each represent a cyano group, with the proviso that when R is a hydrogen atom or a C -C 3 4 alkyl group, R and R together represent a carbon-carbon single 35 e g bond, and R and R each represent a cyano group, then R O is a 2 residue of a polyether mono-ol of formula R OH. 10. A process for the preparation of a compound of formula I as defined in claim 9, which comprises reacting a compound of the general formula R 1 CN \ / C = = C (ID / RO X cκ wherein R represents an alkyl group and R is as defined in claim 2 9, with a polyether mono-ol or hydrocarbyl mono-ol of formula R OH 3 4 to produce a compound of formula I wherein R and R together represent a carbon-carbon single bond, followed, when R is. a 2 hydrogen atom or a C -C alkyl group and R O is a residue of a 2 hydrocarbyl mono-ol, and optionally followed when R O is a residue of a polyether mono-ol or when R is an alkyl group having at least 2 5 carbon atoms, or an aryl or alkaryl group and R O is a residue of a hydrocarbyl mono-ol, by hydrogenating the resulting compound of formula I, optionally followed by reacting the resulting compound 7 7 ooff ffoorrmmuullaa II wwhheerreeiinn eeaacchh RR rreejpresents a hydrogen atom, with a compound of the general formula R 7 — L (III) 7 wherein L represents a leaving group and R is as defined in claim 9 other than a hydrogen atom.

Inventors: JOHNSON THOMAS HOWARD, JOHNSON, THOMAS, HOWARD
Applicants: SHELL INT RESEARCH, SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ B.V.
Application year: 1993
Main classification: C10L1
IPC codes: C07C217, C07C255, C08G65, C10L1, C10L10