A tieing device made of wire for connecting reinforcing rods for concrete constructions as well as apparatus for use in applying such device

Abstract: A tieing device in the form of a wire element preferably made of spring steel consists of a straight piece of wire with an elbow and two hooks (4A,4B) facing in opposite directions. The wire element is simple and inexpensive to manufacture and furthermore simple to apply. An apparatus for fitting the wire elements uses a particular oblique placement of a wire element magazine and two plungers, one of which displaces the wire element sideways and the other subsequently pushes one hook under one of the reinforcing rods.

Description: The invention concerns a tying device made of wire of the type mentioned in the preamble of claim 1 for connecting reinforcing rods for concrete constructions as well as apparatus and a method for use in applying such devices. From SE-B- 453 607 such a device is known for tying reinforcing rods, but it is fairly complicated to manufacture and in consequence expensive. From US-A-12 63 887 a wire clip is known, the ends of which grips one reinforcing rod and the middle part grips the crossing reinforcing rod. The wire is bent into a quite complex shape, but the retaining ability of this wire clip is not sufficient, because of the need for a fairly large distance between the points of attack of this clip. From DE-C-919 606 a spring clip of simple shape is known which according to one embodiment consists of a straight piece joining two hooks. The patent states that the shape of the hook parts is unimportant, and the retaining ability of this spring clip is entirely dependent on the stiffness of the straight piece. Also the fitting of the spring clip is difficult because the straight piece has a tendency to turn during application. According to the invention it has been realized that an improved result may be obtained with a simple device made of one piece of wire as defined by the characterizing part of claim 1. Known devices have not made use of positive friction between the clips and the reinforcing rods. The wire element according to the invention is particular in that it consists of a piece of wire with the ends bent into hooks on either side thereof and by providing the wire element with an elbow midway between the ends. This has the advantage that the wire element becomes self-centering whereby fitting becomes easier. In a preferred embodiment the very ends of the wire are straight pieces continuing the circular hooks into tangents including an angle between the central part and the tangent. If the outer ends of the bends are not made long enough they may lose the grip around the reinforcing rod during handling of the reinforcement or the subsequent pouring of the concrete and the vibration. An improved grip may be obtained in further preferred embodiment by letting the relaxed radius of curvature of the hook be slightly smaller than half the diameter of the reinforcing rod it has to grip. In a further preferred embodiment the hooks are shaped to take an elliptical shape when gripping the reinforcing rod. This elliptical shape is derived from the elliptical section of a plane cutting a cylinder at an oblique angle. The element is preferably made of spring steel but may also be made of a suitable plastic material. Technically the element is simple to manufacture because it may be made in one operation, and consequently it is also inexpensive. The wire element is fitted by threading one bend about a reinforcing rod and over the crossing reinforcing rod which is to be secured and by pushing the other bend about the first reinforcing rod. An apparatus according to the invention for use in fitting the wire element carrying a magazine for holding a number of such wire elements is particular in that the magazine is disposed at an angle and is turned around its longitudinal axis in order that the wire element which is prepared for fitting has one end disposed in a level below the lower reinforcing rod, and in that the wire element is disposed across the rods, so that the other end of the wire element is disposed in a level above the lower reinforcing rod, and in that it comprises a first plunger for sideways movement of the wire element out of the magazine and with the lower end of the wire element below the reinforcing rod, and the upper end above and to the side of the rod, whereby a second plunger controlled by a roller in guideways provides a push on the upper end of the wire element below the lower reinforcing rod. The invention will be described further in the following with reference to the drawing, in which Fig. 1 shows a wire element according to a prior art embodiment, Fig. 2 shows a wire element according to a first embodiment of the invention, Fig. 3 shows a wire element according to a second embodiment of the invention, Fig. 4 shows a section of a grid of reinforcing rods with a node connected by means of a wire element as shown in Fig. 2, Fig. 5 shows a section of the reinforcement for a pillar where a reinforcement bracket is fixed by means of a wire element as shown in Fig. 2. Fig. 6 shows an apparatus for applying the wire elements, without magazine and cover, section VI-VI of Fig. 8, Fig. 7 shows the apparatus seen from behind, with magazine fitted, section VII-VII of Fig. 6, Fig. 8 shows a section of the apparatus, section VIII-VIII of Fig. 6, Figs. 9-14 show a wire element during the application to two perpendicularly crossing reinforcing rods, where Figs. 9, 12, 13, and 14 are side views, while Figs. 10 and 11 are top views. In Fig. 1 is shown a prior art embodiment, which is a wire element made of spring steel. The wire element comprises a straight central piece 2 which at the ends changes into hook-shaped bends 4 which are disposed in the same plane as the body. The hooks are semi-circular and end with a straight piece 6 which is disposed at an angle to the central piece. A first embodiment of the invention is shown in Fig. 2 which is distinguished from the embodiment shown in Fig. 1 by an elbow 8 at the mid-point of the central piece 2. Thereby the two parts of the central piece and the hooks lie in planes which intersect on a line through the point 8. In this manner the application of the wire element is facilitated. The hooks have to have a certain minimum length in order not to lose the grip during the further handling of the reinforcement and pouring and vibration of the concrete. By bending the hooks 4 out of the plane comprising the central piece they will obtain a larger contact area with the reinforcing rod <see fig. 3>. In Fig. 4 is shown a section of a reinforcing grid which two reinforcing rods 10 and 12 being tied with a wire element as shown in Fig. 2. One end 4A of the wire element is threaded around the reinforcing rod 10, so that it crosses the other reinforcing rod 12. By pressing down on the other end 4B of the wire element it will center itself with the elbow situated on the crossing reinforcing rod 12. The end 4B is brought down adjacent to the reinforcing rod 10 and is displaced sideways below it in order that the hook springs up around the rod 10 when it is released. The fitting is quite simple to perform. The wire element also be used for tying a pillar reinforcement as shown in Fig. 5, where a reinforcing bracket 12 is fixed to a reinforcing rod 14 by means of a wire element 16 of the type shown in Fig. 2. An apparatus for fitting the embodiment of the wire element shown in Fig. 2 is shown schematically in Figs. 6-8. The apparatus is based on the wire elements being supplied in "clips" of a specific length, i.e. the wire elements are connected to each other in a long row in a known manner, e.g. by means of a varnish or glue. The apparatus comprises a magazine 20 for such "clips" of binders. In Fig. 7 the magazine is shown loaded with such a "clip" 22 of binders which is loaded into the magazine from one end and which is urged forward by a spring as is well known in this type of magazine. The wire elements are fitted by a combination of the position of the magazine with respect to the placement of the apparatus on the reinforcement and two plungers 24, 26. Apart from having an oblique position as shown in Fig. 7 the magazine 20 is turned whereby the wire elements receive the starting position shown in Figs. 9 and 10, where the wire element in Fig. 9 is seen from the side and in Fig. 10 from above. The wire element is disposed obliquely corresponding to the position of the magazine so that one end 4A with the hook is at a level below the lowermost reinforcing rod 10, and the other end 4B is at a level which is above the topmost reinforcing rod 12. The wire element is as yet quite unstressed. The bottom end 4A of the wire element is furthermore displaced sideways with respect to the bottom reinforcing rod 10. The rotation of the magazine about its longitudinal axis is adjusted in order that upper end 4B of the wire element is disposed more or less directly above the rod 10. This corresponds to the slanted end 28 of the plunger 24. The wire elements are expelled through the mouth of the magazine against two slide plates 30 and 32 shown in Fig. 7, where a wire element 16 is shown in place. The wire element is furthermore supported by the edge 28 of the plunger 24. The plunger 24 may be brought forward by means of a pneumatic cylinder 34 whereby the wire element 16 is broken loose from the "clip" 22 and sideways displaced to the position shown in Fig. 9 but where the bottom end 4A is pushed under the lower reinforcing rod 10, while the upper end 4B is pushed sideways. The wire element itself is still not stressed mechanically, and the angular position is the same as before. The movement of the second plunger 26 is controlled by means of rollers in guideways 36 on both sides. The plunger 26 is moved by means of a pneumatic cylinder 38 in the handle 40 of the apparatus. In Fig. 6 the plunger is shown in its starting position in broken lines where the upper end 4B of the wire element is pushed under the plunger corresponding to the position shown in Fig. 11. By activating the pneumatic cylinder the plunger 26 will press against the upper end 4B which initially will cause the wire element to pivot on the upper reinforcing rod 12 so that the bottom hook 4A grips the lower reinforcing rod 10 as shown in Figs. 11 and 12. In its further movement the plunger 26 will start a rotation caused by the guideway and push the end 4B of the wire element below the reinforcing rod 10 to the position shown in Fig. 13. At maximum extent of the travel of the plunger 26 the end 4B will spring upwards to engage the reinforcing rod 10. The two reinforcing rods 10 and 12 are thus linked at their point of intersection. In its final position a protruding end of the plunger 26 actives a pneumatic valve 42 mounted on the other plunger which causes the plungers to reverse to their starting position. In Fig. 6 the valve 42 is shown in its forward position in broken lines, with the plunger 26 at its maximum extent shown in unbroken lines. The apparatus is controlled by an activating lever 44, shown in Fig. 7. At the end of the handle 40 there is a frame 46, and a pneumatic valve 48 controlled by the lever 44 may be reached from the frame. The bottom end of the apparatus has two slots 50 at right angles to each other in order that the apparatus may be placed over intersecting reinforcing rods 10, 12. The entry to the slits define an angular space between them in order that the apparatus will find the correct position while engaging the reinforcing rods. The apparatus described above is simple to use and durable, and it ensures a secure fitting of the wire elements. Even quite small improvements and savings have a large influence, because a large number of ties have to be made even in fairly simple constructions of reinforced concrete, and in the case of e.g. large bridge constructions the influence on cost are dramatic. To illustrate the need for improvement it should be mentioned that although a number of spring clips of similar types are known, tying with simple iron wire is still widely performed because the known spring clips are relatively expensive and difficult to fit. These problems have been solved by the present invention.

Claims: A tying device made of spring wire, preferably of steel, for use in connecting crossing reinforcing rods for concrete constructions and comprising an intermediate portion (2) lying in one plane and out from said plane having a hook-shaped bend (4) at either end of said portion, said hooks (4) are designed for catching from the rear and from either side round the rear side of the rear reinforcing rod (10) at an intersection between crossing reinforcing rods (10, 12), the intermediate portion (2) thereby engaging the front side of the foremost reinforcing rod (12) and obliquely across the intersection, said tying device characterized in that the intermediate portion (2) is V-shaped in its said plane and thereby shaped with an elbow (8) at the mid-point of said intermediate portion (2) operable to engage with the foremost reinforcing rod at the inner side of the elbow, and in that the intermediate portion extends as substantially straight wire pieces between the elbow (8) and the respective hooks. A tying device according to claim 2, characterized in that the ends of the device are straight pieces continuing circular hooks (4) into tangents including an angle between the central part and the tangent. A reinforcing mesh for concrete constructions including tying devices according to any of the claims 1 to 5 for connecting the crossing reinforcement rods. A reinforcing mesh according to claim 3, characterized in that the radius of curvature of the hooks (4) is slightly smaller than the radius of the reinforcing rod it has to grip. A reinforcing mesh according to claim 3, characterized in that the hooks (4) are preformed to assume an essentially elliptical shape when gripping the reinforcing rod. An apparatus for use in applying tying devices to crossing reinforcing rods (10, 12) according to any of the claims 1 or 2 and comprising a magazine (20) for holding the tying devices, characterized in that the magazine is disposed at an angle and is turned about its longitudinal axis such that the tying device which is ready for application has one end (4A) placed at a level below the lower reinforcement rod (10), that the tying device is disposed obliquely across the reinforcing rods (10, 12) and that the apparatus comprises a first plunger (24) for sideways displacement of the tying device from the magazine (20) and with the lower end (4A) underneath the reinforcing rod (10), and the upper end above and to the side of the rod (10), and another, cam-controlled, plunger for turning down the upper end (4B) of the tying device under the reinforcing rod (10). An apparatus according to claim 6, characterized in that the plungers (24, 26) are operated by individual pneumatic cylinders (34, 38). An apparatus according to claims 6 or 7, characterized in that the first plunger (24) is fitted with a pneumatic valve (42) which is activated by the other plunger (26) in its extended position for reversing the plungers to their retracted positions. An apparatus according to claim 6, characterized in that it comprises a pneumatic valve (48) integrated with a handle and a frame and which is activated by means of a lever (44) in connection with the frame for operating the apparatus. An apparatus according to claim 6, characterized in that its operating end is fitted with two crossing slots (50) with V-shaped guide means for placing on the intersection between two crossing reinforcing rods. A method for fitting a tying device according to claims 1 or 2 on two crossing reinforcing rods, characterized in that the tying device be disposed obliquely on the intersection having one hook end (4A) at a level below the lowermost reinforcing rod (10) and the other hook end (4B) at a level above the topmost crossing reinforcing rod (12), thereupon sidewardly displacing the tying device until the first hook (4A) be disposed immediately behind the first reinforcing rod (10) and the intermediate portion (2) across the intersection, whereupon the other hook (4B) be pushed against the reinforcing rods until the first hook (4A) is in firm engagement with the reinforcing rod (10) and such that the intermediate portion with the elbow (8) has become centre-positioned on the crossing reinforcing rod (12), and that the other hook (4B) be pushed further and beyond the underlying reinforcing rod (10) upon which the hook be pushed underneath this and released whereby the hook end springs back into engagement with the reinforcing rod.

Inventors: HAGENS PETER, HAGENS, PETER
Applicants: HAGENS IND A S, HAGENS INDUSTRI A/S
Application year: 1993
Main classification: E04C5
IPC codes: E04G21, E04C5