Arrangement for cathodic protection

Abstract: Arrangement for cathodic protection from corrosion of a metal body (1) surrounded by an electrolytic medium (4), comprising a metal anode body (3) which is to be introduced into the medium (4) and has a lower electric quiescent potential in the medium (4) than the body (1) to be protected, where, by means of a circuit comprising at least a Schottky diode (7) operating above a certain threshold voltage, the body (1) to be protected and the anode body (3) are electrically interconnected such that there is provided a difference in potential between the anode body (3) and the body (1) to be protected which is at least equal to the threshold voltage, but smaller than the quiescent-potential difference of the body (1) to be protected and the anode body (3).

Description: The present invention relates to an arrangement for cathodic protection from corrosion of a metal body surrounded by an electrolytic medium, comprising a metal anode body which is to be introduced into the medium and has a lower electrical quiescent potential in the medium than the body to be protected. The quiescent potential of a metal body surrounded by an electrolytic medium is understood to mean the potential of a body freely exposed in this medium, that is to say that the body is not part of an electric circuit: The value of the quiescent potential is usually stated with regard to a certain reference electrode. In itself, cathodic corrosion protection of a metal body, such as a ship's hull, surrounded by an electrolytic medium, such as seawater, by means of a metal anode having a lower quiescent potential, such as a sacrificial zinc electrode, is known. When a zinc anode is used for the protection of a coated steel ship's skin, this anode is, for example, electrically short-circuited with the ship's skin. With the known zinc anode, corrosion of a body made of a certain type of metal can often be inhibited in an adequate manner. Besides this cathodic protection by means of a sacrificial electrode, which is known as a passive protection, there is a form of active protection according to which an anode is placed in the vicinity of the metal body to be protected and this anode is subsequently kept at such a potential that oxidizing reactions on the surface of the body to be protected are prevented. A disadvantage of the known arrangements for cathodic protection is that they often promote disbonding of a synthetic or plastic coating applied to a body to be protected. It is known that such disbonding can be caused by hydroxide ions produced in cathodic reactions on the surface of the body to be protected. In numerous practical situations there is a need for an arrangement for cathodic protection where any disbonding of a plastic attached to a metal to be protected does not occur. Moreover, in numerous practical situations there is a need for an arrangement for cathodic protection of a body comprising several types of metal which have different quiescent potentials in a particular medium. Sea-going vessels of which the hulls are made of a carbon steel are sometimes provided with specific underwater equipment. Such equipment is often accommodated in a stainless-steel housing which is necessarily provided with sealing interfaces to a synthetic material (plastic). When such underwater equipment is freely exposed in seawater, various types of corrosion may occur, with especially crevice corrosion posing a threat to the equipment. Crevice corrosion is a form of local attack occurring as a result of differences in the oxygen content of the electrolytic medium, seawater in the present case, in crevices and cracks in regard to the medium at the greater part of the stainless-steel surface. In the crevice, a depletion of oxygen takes place and the protective oxide film built up in normal conditions and existing on the stainless steel is broken down locally in the crevice, while, in addition to this, a galvanic action takes place between the crevice and the remaining part of the stainless-steel surface. In the crevice, the pH becomes lower and lower by the release of H + -ions, resulting in an increasingly fast progressing attack. Crevice corrosion may result in leakage. It has been found that an effective cathodic protection from corrosion of such a stainless-steel housing with sealing interfaces to a plastic material is not feasible by making use of a known arrangement. Especially, the development of disbonding of a plastic attached to stainless steel presents a problem. According to the present invention, there is now provided an arrangement as described in the opening paragraph, where, by means of a circuit comprising at least a rectifier device operating above a certain threshold voltage, and electrical connecting means for connecting the body to be protected and the anode body for obtaining a difference in potential between the anode body and the body to be protected being at least equal to the threshold voltage, but smaller than the quiescent potential difference of the body to be protected and the anode body. According to the invention, the electric interconnection of the anode body and the body to be protected gives rise to a galvanic couple whose anode current is determined by the value of an equilibrium potential to be set for this cell, which potential is determined by values of the quiescent potentials of the individual bodies to be protected and the anode body, as well as by the rate at which the cathodic and anodic reactions on the various metals take place, by the available surface area of the individual metals, and by the electric resistances between the respective metals. The rates of the cathodic and anodic reactions on the various metals is co-dependent of the condition of the electrolytic medium (e.g., salt content, oxygen content, temperature and flow rate of seawater). According to the invention, electrical connecting means are provided for connecting the anode body and the body to be protected, and a circuit comprising, in between two of the bodies connected, at least one rectifier device operating above a certain threshold voltage, for obtaining a potential difference between the bodies connected which is at least equal to the said threshold voltage, but smaller than the difference in quiescent potential of the relevant two bodies connected, for achieving a constant potential difference between these two bodies connected, regardless of the intensity of the current through the rectifier device. Now it has been found that the occurrence of undesirable phenomena, such as disbonding, is inhibited by limiting the potential difference which might develop between two metal bodies. The parameters of the rectifier device to be applied are determined by the metal dimensions and properties of the bodies to be protected and the anode to be used, and by the properties of the medium surrounding the bodies. A rectifier suitable for application according to the invention has such a threshold voltage that the potential difference between two bodies connected through this rectifier device is reduced when a current flows through the rectifier device, whereas the potential reduction is not so large that a body which is to be protected and is connected with the rectifier device becomes subject to anodic reactions. Furthermore, the present invention also relates to an arrangement for cathodic protection from corrosion of at least two metal bodies surrounded by an electrolytic medium, a first body of these having a lower quiescent potential in the medium than a second body; comprising a metal anode body which is to be introduced into the medium and has a lower quiescent potential in the medium than said first body, and electrical connecting means for connecting the anode body and the bodies to be protected, and a circuit comprising, in between two of the bodies connected, at least one rectifier device operating above a certain threshold voltage, for obtaining a potential difference between the bodies connected which is at least equal to said threshold voltage, but smaller than the difference in quiescent potential of the relevant two bodies connected. An exemplary embodiment of an arrangement according to the invention is characterized in that the electrical connecting means connecting the first body with the anode body comprise a conductor or an electric circuit, including the rectifier device, and the electrical connecting means between the second body is and the first body comprise a direct electrical contact. Another exemplary embodiment is characterized in that the electrical connecting means comprise a direct electrical contact between the first body and the anode body and a conductor or an electric circuit, including the rectifier device, between the second body and the first body. Still another exemplary embodiment is characterized in that the electrical connecting means comprise a first conductor or electric circuit, including a first rectifier device, between the first body and the anode body and a second conductor or electric circuit, including a second rectifier device, between the second body and the first body. A further exemplary embodiment is characterized in that the electrical connecting means comprise a conductor or electric circuit, including the rectifier device, between the first body and the anode body, and a direct electrical contact between the second body and the anode body. A further exemplary embodiment is characterized in that the electrical connecting means comprise a direct electrical contact between the first body and the anode body and a conductor or electric circuit, including the rectifier device, between the second body and the anode body. A further exemplary embodiment is characterized in that the electrical connecting means comprise a first conductor or electric circuit, including a first rectifier device, between the first body and the anode body and a second conductor or electric circuit, including a second rectifier device, between the second body and the anode body. According to the invention, the rectifier device comprises, e.g., a diode or a transistor whose base is "wire-connected" with its collector or its emitter, depending on the transistor type concerned. The rectifier device is preferably a Schottky diode whose forward direction corresponds with the difference in quiescent potential of the bodies connected through this diode. It has been found that on account of its steep current-voltage characteristic in the conducting-state region and its comparatively low threshold voltage (in the order of 100 - 400 mV) a Schottky diode is pre-eminently suitable for reducing, to a considerable extent and in a controllable manner, differences in voltages between a zinc anode and a metal body to be protected, which is made of, e.g., stainless steel, both of them being surrounded by seawater. In an arrangement for cathodic protection of metal bodies, e.g. a first body made of a carbon steel and a second body made of a stainless steel, surrounded by an electrolytic medium, such as salt water, especially seawater, comprising an anode body, e.g. made of zinc, which is to be introduced into this medium and is, through a circuit, electrically interconnected with the bodies to be protected, the first body is preferably, in direct electrical contact, connected with the anode body, and the second body is connected with the first body through a conductor or electric circuit including a Schottky diode whose forward direction corresponds with the difference in quiescent potential of the second and first body. It has been found that the inhibition of corrosion is optimal in such an arrangement wherein a carbon-steel first body and a stainless-steel second body are cathodically protected by means of a zinc anode . A major part of the potential difference between the zinc anode and the stainless-steel body which occurs in seawater is bridged by the electric connection of the stainless-steel body via the Schottky diode to the stainless-steel body, as a result of which the cathode currents on the stainless-steel body are reduced. With an arrangement according to the invention it is feasible to reduce the material consumption by a sacrificial anode (e.g., a magnesium, zinc or aluminium anode) considerably as compared with the material consumption in known arrangements. In addition, the arrangement is especially suitable for inhibiting the disbonding of plastic-metal connections or plastic coatings on a metal in an electrolytic medium. Since, in an arrangement according to the invention, it is possible to counter effectively the disbonding of coatings on a metal surface, the invention makes it feasible to apply types of paint and other coating materials which have been unsuitable up to now, but which are possibly preferable on account of economic or environmental considerations. The invention relates to both arrangements for passive cathodic protection and arrangements for active cathodic protection. With an arrangement according to the invention it is possible to provide both active and passive protection of a body surrounded by an electrolytic medium, even if this body includes a plurality of metal components having different quiescent potentials and/or is provided with sealing plastic attachments or coatings. An arrangement according to the invention is advantageously organized such that it can be continuously adjusted to the actual conditions, such as the temperature, salinity, and oxygen content of seawater, in which the body to be protected is. Hereinafter the invention will be further explained by means of exemplary embodiments with reference to the drawing. In the drawing, Figs. 1 through 6 show different exemplary embodiments of an arrangement for cathodic protection of two metal bodies which are surrounded by an electrolytic medium and have different quiescent potentials in this medium, using a sacrificial anode; Figs. 7 and 8 show sketches of a few examples of applications of an arrangement. Figs. 1 through 6 depict a first body 1 surrounded by an electrolytic medium 4, a second body 2 and an anode body 3, with the first body 1 having a lower quiescent potential than the second body 2, and the anode 3 having a lower quiescent potential than the first body 1 has. In Figs. 1 through 3, the second body 2 is electrically connected with the first body 1 through a line 6, while the first body 1 is connected with the anode 3 through a line 5. In Fig. 1, the first body 1 is connected with the anode 3 through a diode 7; in Fig. 2 the second body 2 is connected with the first body 1 through a diode 8; and, in Fig. 3, the second body 2 is connected with the first body 1 through a diode 8, and the first body 1 is connected with an anode 3 through a diode 7. The arrows in Figs. 1 through 3 represent the existing currents schematically. In Figs. 4 through 6, the first body 1 and the second body 2 are separately (electrically) connected by means of a line 5 and a line 9 respectively. In Fig. 4, the first body 1 is connected with the anode 3 through a diode 7. In Fig. 5, the second body 2 is connected with the anode 3 through a diode 10; and in Fig. 6, the first body 1 and the second body 2 are connected with the anode 3 through the diodes 7 and 10 respectively. Again, the arrows represent the existing currents symbolically. Furthermore, Fig. 2 shows a coating 11 around a portion of the second body 2. It has been found that an arrangement according to the embodiment of Fig. 2, in which, e.g., the first body 1 is made of a carbon steel and the second body 2 is made of a stainless steel to which a plastic coat 11 is attached, the anode 3 is a zinc anode, and the diode 8 is a Schottky diode, provides an exceptionally effective protection against disbonding of the plastic 11 from the second body 2. Fig. 7 shows an example of application of an arrangement on a carbon-steel ship 1, on the exterior of which there is a stainless-steel measuring instrument 12 directly connected with a stainless-steel frame 2, which frame 2 is mechanically connected with the ship's skin 1 through an insulating fastening 14. The instrument 12 is sealed such that it is watertight by means of a plastic hood 11 attached to it. The ship's skin 1 is directly connected with a sacrificial anode 3, the stainless-steel frame 2 is connected with the ship's skin 1 through a conductor or electric circuit 6 including two diodes D 1 and D 2 connected in series. The potential difference between the stainless-steel frame 2 and the ship's skin 1 is adjustable by means of the diodes D 1 and D 2 and the switches Sk 1 and Sk 2 , according to the conditions, such as the salt content and oxygen content of water 13. Capacitors C 1 and C 2 parallel-connected with the diodes D 1 and D 2 smoothen possible voltage ripples. Fig. 8 shows another example of application of the arrangement wherein the reference numbers have the same meaning as in Fig. 7. In deviation from Fig. 7, the ship's skin 1 is connected not directly with the anode 3, but through a line 7 including diodes D 3 and D 4 which may be short-circuited by switches Sk 3 and Sk 4 respectively. Finally, this figure shows a measuring electrode 15 connected with a measuring instrument 16, by means of which electrode the "mixed polyelectrode potential" of the galvanic couple made up of the ship's skin 1, stainless-steel frame 2 and anode 3 can be determined, on the basis of which the potential differences of anode 3 and frame 2 with regard to the ship's skin 1 can be adjusted by means of the diodes D 3 ,D 4 and D 1 , D 2 respectively, in combination with the associated switches. As to the arrangement shown in Fig. 8, the ease of operation is further augmented when the switches Sk 1 , Sk 2 , Sk 3 and Sk 4 are operated by a measuring and control system coupled to measuring instrument 16.

Claims: An arrangement for cathodic protection from corrosion of a metal body (1) surrounded by an electrolytic medium (4), comprising a metal anode body (3) which is to be introduced into the medium and has a lower electrical quiescent potential in the medium (4) than the body (1) to be protected, a circuit comprising at least a rectifier device (7) operating above a certain threshold voltage, and electrical connecting means for connecting the body (1) to be protected and the anode body (3) for obtaining a difference in potential between the anode body (3) and the body (1) to be protected being at least equal to the threshold voltage, but smaller than the quiescentpotential difference of the body (1) to be protected and the anode body (3). An arrangement as claimed in claim 1 for cathodic protection from corrosion of at least two metal bodies (1,2) surrounded by an electrolytic medium (4), a first body (1) of these having a lower electrical quiescent potential in the medium than a second body (2); comprising a metal anode body (3) which is to be introduced into the medium (4) and has a lower electrical quiescent potential in the medium (4) than said first body (1), and electrical connecting means for connecting the anode body (3) and the bodies (1,2) to be protected, and a circuit comprising, in between two of the bodies connected, at least one rectifier device (7,8,10) operating above a certain threshold voltage, for obtaining a potential difference between the bodies (1,2,3) connected which is at least equal to said threshold voltage, but smaller than the difference in quiescent potential of the relevant two bodies connected. An arrangement as claimed in claim 2, characterized in that the electrical connecting means connecting the first body (1) with the anode body (3) comprise a conductor (5) or an electric circuit, including the rectifier device (7), and the electrical connecting means between the second body (2) and the first body (1) comprise a direct electrical contact (6). An arrangement as claimed in claim 2, characterized in that the electrical connecting means comprise a direct electrical contact (5) between the first body (1) and the anode body (3) and a conductor (6) or an electric circuit, including the rectifier device (8), between the second body (2) and the first body (1). An arrangement as claimed in claim 2, characterized in that the electrical connecting means comprise a first conductor (5) or electric circuit, including a first rectifier device (7), between the first body (1) and the anode body (3) and a second conductor (6) or electric circuit, including a second rectifier device (8), between the second body (2) and the first body (1). An arrangement as claimed in claim 2, characterized in that the electrical connecting means comprise a conductor (5) or electric circuit, including the rectifier device (7), between the first body (1) and the anode body (3), and a direct electrical contact (9) between the second body (2) and the anode body (3). An arrangement as claimed in claim 2, characterized in that the electrical connecting means comprise a direct electrical contact (5) between the first body (1) and the anode body (3) and a conductor (9) or electric circuit, including the rectifier device (7), between the second body (2) and the anode body (3). An arrangement as claimed in claim 2, characterized in that the electrical connecting means comprise a first conductor (5) or electric circuit, including a first rectifier device (7), between the first body (1) and the anode body (3), and a second conductor (9) or electric circuit, including a second rectifier device (10), between the second body (2) and the anode body (3). An arrangement as claimed in any one of the preceding claims, characterized in that the rectifier device (7,8,10) is a diode. An arrangement as claimed in claim 9, characterized in that the rectifier device (7,8,10) is a Schottky diode whose forward direction threshold voltage corresponds with the difference in quiescent potential of the bodies connected through this diode. An arrangement as claimed in claim 2, for cathodic protection of metal bodies, e.g. a first body (1) made of a carbon steel and a second body (2) made of a stainless steel, surrounded by an electrolytic medium (4), such as salt water, especially seawater, comprising an anode body (3), e.g. made of zinc, which is to be introduced into this medium (4), and an electric circuit, electrically interconnecting the anode body and the bodies to be protected, characterized in that the electric circuit comprises a direct electrical contact between the first body (1) and the anode body (3) and a conductor or electric circuit, including a Schottky diode (8), connecting the second body (2) with the first body (1), the forward direction threshold of the Schottky diode (8) corresponding with the difference in quiescent potential of the second body (2) and first body (1).

Inventors: BRUMMELHUIS FRANCISCUS, BRUMMELHUIS, FRANCISCUS
Applicants: BRUMMELHUIS FRANCISCUS, BRUMMELHUIS, FRANCISCUS
Application year: 1993
Main classification: C23F13
IPC codes: C23F13