Improved device for automatically controlling the warp yarn tension in a loom

Abstract: A device for automatically controlling the warp yarn tension in a loom in which the fixed deviation bar (10) for the fabric under formation is supported only at its ends and directly supports a deformation sensor (18) electrically connected to a comparator (21) to which an adjustable set-value unit (24) is also connected, the output of said comparator being used to drive the geared motor (27) of the warp yarn feed beam (4).

Description: This invention relates to a control device which, by measuring the elastic deformation induced in the deviation bar by the tension of the fabric under formation and hence extending its action over the entire weaving width, allows effective, accurate and simple automatic control of the warp yarn tension in a loom. As is well known, in a loom the warp yarn tension must be constantly controlled otherwise it would vary as the delivery of said yarn by the beam proceeds, because the radius of the yarn wound on the beam decreases whereas the angular velocity of this latter remains constant, the tangential delivery speed of the warp yarn hence decreasing, with consequent increase in the yarn tension. In the current state of the art various types of devices are already known for controlling the warp yarn tension. With the most commonly used type the loom yarn holder is mounted on a rocker arm and opposed by a spring which is loaded to an extent representing the desired tension for the warp yarn, the inclination of said rocker arm to its normal working position being determined by a proximity sensor which drives the geared operating motor for said beam. In this manner indirect control of the warp tension is achieved by inclining said rocker arm to its normal working position. Such a known device is of simple low-cost construction but has the drawback of not being able to maintain the warp yarn tension constant when the rocker arm remains in its normal working position, following the different angular attitude which the warp yarn assumes as the yarn is finishing on the beam. To eliminate this drawback a fixed deviator roller is generally positioned in the path of the warp yarn between the beam and the yarn holding roller, resulting in a constant warp yarn direction towards the yarn holding roller as the inclination of said warp varies due to the continuous depletion of the yarn package on the beam. In addition to an obviously greater cost, this method has however the drawback common to all elastic mechanical systems, ie of having an inherent resonance frequency and an inherent inertia and of being subject to friction, which by introducing phasing errors and hence delays in intervention, results in deleterious abnormal excess tension in the warp yarn both during loom starting and during normal working. A control device is also known which does not suffer from these drawbacks. In this device the warp yarn tension is controlled by a tension sensor supported by a fixed deviation bar for the fabric under formation and directly measuring the tension in the fabric, this evidently being the same as the warp yarn tension given that this yarn is connected to the fabric. This device suffers however from the drawback that current tension sensors are of such dimensions as to be able to measure only the average tension in a small band of the fabric, so that the measurement cannot be sufficiently representative of the actual tension to which the entire width of the fabric and hence the entire warp yarn is effectively exposed. Another known device described by FR-A-2 201 361 which is considered as being the most relevant state of the art shows a control device using a breast beam to which a deformation sensor is directly mounted. The object of the present invention is to provide a control device according to the preamble of the unique claim which extends its action across the entire weaving width and ensures precise and effective control of the tension in the loom warp yarn. This may be substantially attained in that the effective warp yarn tension is determined indirectly by the elastic deformation which said tension generates over the entire forming fabric deviation bar, which for this purpose is supported by a support girder only at its ends to allow it to undergo flexure. In other words, a deformation sensor such as an extensometer is used which when applied directly to the deviation bar measures its deformation, which is indicative of the warp yarn tension, this measured value then being compared with a set value corresponding to the desired warp yarn tension value, the difference between the two said values being used to drive the geared motor which operates the beam. This ensures that the warp yarn tension always equals the predetermined set value, as the value measured by the sensor is that which effectively acts on all the warp yarns. Thus, according to the invention there is provided a device for automatically controlling the warp yarn tension in a loom comprising a warp yarn feed beam, a geared electric motor for operating said beam and a fixed deviation bar for said fabric under formation; a deformation sensor directly fixed to said bar being electrically connected to one of two inputs of a comparator the other input of said comparator being connected to an adjustable set-value unit the output of said comparator being connected to said geared motor, characterized in that said fixed deviation bar is supported by a support girder only at its ends to allow it to undergo flexure in response to the warp yarn tension. The invention is now described in detail hereinafter with reference to the accompanying drawing which illustrates a preferred embodiment thereof given by way of non-limiting example only, in that technical or constructional modifications can be made thereto but without leaving the present invention. In said drawing, the figure represents a partly sectional partial perspective view of a loom using the warp yarn tension control device in accordance with the invention. In the figure, the reference numerals 1 and 2 indicate respectively the two fixed loom shoulders supporting the shaft 3 of the beam 4 which feeds the warp yarns 5. Said warp yarns 5 pass about the yarn holder 6,pass through the heddle frames 7 and form the edge 8 of the forming fabric 9 which is deviated by the fixed deviation bar 10 to pass about the take-up roller 11, about the reversal roller 12 and about the diverting bar 13 to wind onto the beam 14 rotatably supported by said shoulders 1 and 2. Said fixed deviation bar 10 is fixed at its ends to a support girder 15, supported by said shoulders 1 and 2, via two spacers 16 and 17 which enable it to flex towards the girder 15. On said bar 10 there is mounted a deformation sensor 18 which is electrically connected by the leads 19 and 20 to one input of a comparator 21, the other input of which is connected to an adjustable set-value unit 24 by the electrical leads 22 and 23. The output of said comparator is connected by the electrical leads 25 and 26 to the geared electric motor 27 which operates said beam 4. The method of of operation of such a control device is as follows. If the tension in the warp yarns 5 and hence in the forming fabric 9 increases for any reason, the sensor 18 provides a signal greater than the predetermined set value, with the result that the comparator 21 provides a positive difference signal which correspondingly causes the unwinding speed of the beam 4 to increase, this resulting in a reduction in the warp yarn tension until it reaches the required predetermined set value. In contrast, a tension reduction causes the comparator 21 to provide a negative difference signal which causes the unwinding speed of the beam 4 to decrease, resulting in an increase in the warp yarn tension to the required value.

Claims: A device for automatically controlling the warp yarn tension in a loom comprising a warp yarn feed beam (4), a geared electric motor (27) for operating said beam (4) and a fixed deviation bar (10) for the fabric under formation; a deformation sensor (18)directly fixed to said bar being electrically connected to one of two inputs of a comparator (21) the other input of said comparator (21) being connected to an adjustable set-value unit (24) the output of said comparator (21) being connected to said geared motor (27), characterized in that said fixed deviation bar (10) is supported by a support girder (15) only at its ends to allow it to undergo flexure in response to the warp yarn tension.

Inventors: CORAIN LUCIANO, NOVELLA MARCO, SPANEVELLO ROBERTO, CORAIN, LUCIANO, NOVELLA, MARCO, SPANEVELLO, ROBERTO
Applicants: SULZER TESSILE S R L, SULZER TESSILE S.R.L.
Application year: 1993
Main classification: D03D49
IPC codes: D03D49