DASHBOARD FOR A MOTOR VEHICLE

Abstract: The dashboard comprises a cross-bearer (1) and an instrument panel (17) attached thereto. The cross-bearer comprises a hollow section, into which pipes are inserted which are made of an elastic plastics material and which serve to conduct fresh air or conditioned air from a heating or air-conditioning apparatus (7), disposed in the middle of the cross-bearer, to the outer ends of the cross-bearer. The outer ends (24) of the pipes (13) are connected via connectors (25) to air outlet openings (19, 20, 23) provided in the instrument panel (17).

Description: DASHBOARD FOR A MOTOR VEHICLE The invention relates to a dashboard for a motor vehicle according to the preamble of Claim 1. In a known dashboard of this kind (German Auflegeschrift 12 39 583) the instrument panel composed of three parts is mounted on the cross-bearer and, in addition to openings for the reception of a glove compartment, instruments, radio and the like, contains air ducts leading to defrosting nozzles for the windscreen. The connection of these ducts to a heating or air-conditioning apparatus and also ducts and air outlet openings, through which fresh or heating air can flow into the interior of the vehicle, are not shown. From German Offenlegungsschrift 34 07 670 a dashboard is known which comprises a baseplate extending substantially over the full width of the passenger compartment and having front, back and top wall parts conjointly delimiting a plurality of air ducts which lie one above the other and from which air can flow through corresponding openings to the interior of the vehicle and to the wind-screen. This dashboard is not only expensive to manufacture, but also has the disadvantage that the heating air first heats the dashboard, and is thus cooled, before it flows into the interior of the vehicle, and that while the vehicle is still cold it is possible for condensed water to be deposited from the heating air on the walls of the ducts and, in certain circumstances, to drip out of the air outlet openings. The object of the invention is to provide a dashboard of the type defined which has a relatively simple construction and with which cooling of the heating air and condensation of water are avoided. According to the invention this object is achieved by the features indicated in the characterizing part of Claim 1. According to the proposal made by the invention, the cross-bearer is a simple component. Owing to the fact that the air ducts provided in the cross-bearer are formed by individual pipes made of flexible plastics material, it is made impossible for heat to be taken from the heating air by heat transfer to the cross-bearer and for water from the heating air to condense on the cold walls of the cross-bearer while the vehicle is still cold. Owing to the fact that the instrument panel as an individual component completely covers the cross-bearer, not only is the aesthetic appearance improved, but it is also possible for the instrument panel to be produced as a preassembled unit with all instruments and fittings and also with the air outlet nozzles, while the air outlet nozzles are connected to the ends of the pipes, inserted into the cross-bearer, by laying the instrument panel on the cross-bearer, without any assembly work being required. Because of their material, the pipes used to conduct the air already constitute good thermal insulation for the heating air. This thermal insulation can be further improved if the pipes are provided on their outer surfaces with projections which keep the pipes at a distance from the inside surface of the cross- bearer. On account of the flexibility of the pipes, which are made of plastics material, they can be inserted without difficulty from the middle cutout into the side regions of the cross-bearer until their outer ends are in line with the apertures at the ends of the cross-bearer. To facilitate the connection of these pipes to the heating or air-conditioning apparatus arranged in the cutout, it is expedient for each pipe to be of bellows- like construction near its inner end, so that these inner ends can be pushed slightly outwards when the heating or air-conditioning apparatus is inserted or - if the heating or air-conditioning apparatus has been installed previously - when the cross-bearer is inserted, and can then be fitted onto the side connections of the heating or air-conditioning apparatus. The cross-bearer preferably comprises a middle part of approximately L-shaped cross-section and two side parts of polygonal cross-section which are attached thereto and receive the pipes, while the gap between the inner ends of the side parts serves to receive the heating or air-conditioning apparatus. All the parts of the cross-bearer may be formed by light metal extruded sections, which are welded together. An exemplary embodiment of the invention is described below with reference to the drawings, in which: Figure 1 is an exploded view in perspective of a dashboard. Figure 2 is a partial horizontal longitudinal section of the cross-bearer with a pipe inserted. Figure 3 is a section along the line 3-3 in Figure 2 on a larger scale, and Figure 4 is a view in perspective of a pipe. The dashboard shown in Figure 1 has a cross- bearer 1 which extends over the entire width of the interior of the vehicle and at its ends 2 is bolted to the A-posts of the vehicle body. It comprises an approximately L-shaped middle part 3 and side parts 4 having a box-shaped profile. The parts 3 and 4 preferably comprises light metal extruded sections, which are welded together, while, as can be seen in Figure 2, the inner ends 5 of the side parts 4 lie at a distance from one another, so that a gap 6 is formed, which is covered over by the middle part 3 and into which projects a heating or air-conditioning apparatus 7 fastened to the front bulkhead of the vehicle. The apparatus 7 has a top throughflow opening, which is in line with an air passage opening 8 in the middle part 3 of the cross-bearer, and also side outlet connections 9 and a middle outlet opening 10. Each side part 4 of the cross-bearer is provided at its outer end with an aperture 12 in the front side 11 facing the interior of the vehicle. As can be seen in Figure 2, into e ^ . side part 4 a pipe 13 is inserted which is made of flexible plastics material and extends from the aperture 12 to one of the air outlet connections 9 of the heating or air-conditioning apparatus 7 and at their inner ends have a collar 14 which is fitted onto the connection 9. In order to facilitate this operation, each pipe 13 has, near its inner end, a portion 15 which is in the form of a bellows and which permits axial movement of the inner end of the pipe 13. The pipes 13 have been omitted in Figure 1 for the sake of clarity. Because the heating air is conducted through the pipes 13, it cannot come into contact with the inside surface of the side parts 4 of the cross-bearer, so that it is made impossible for heat to be taken from the heating air by heat transfer to the side parts 4 of the cross-bearer and for condensed water from the heating air to be deposited on the cold walls of the side parts 4 when the vehicle is cold. The thermal insulation can be further intensified if, as shown in Figures 2 and 3, projections 16 are provided on the outer surface of each pipe 13 to serve as spacers between the pipe 13 and the inside surface of the cross-bearer side parts 4 and to form an insulating air gap. A preassembled instrument panel 17 is fastened on the cross-bearer 1, completely covering the latter and already containing essentially all its fittings, including, inter alia, defroster nozzles 18, side outlet nozzles 19 and 20, and the control apparatus 21 for the heating or air-conditioning apparatus 7 with its central outlet nozzles 22, and side through openings 23 through which heating or cooling air is conducted into the front doors of the motor vehicle and from there into the rear compartment. For the connection of the outlet opening 24 of each pipe 13 to the outlet nozzles or outlet openings 19, 20, 23 a distributor 25 (Figure 1) is provided, which is fitted on the outer end of the cross-bearer side part 4 and has branches 26, 27 and 28 which, when the instrument panel 17 is mounted on the cross-bearer 1, are connected to the outlet openings 19, 20, 23. The air passage opening 8 in the middle part 3 of the cross- bearer is then also connected to a duct from which the defroster nozzles 18 lead out, and the air outlet opening 10 of the heating or air-conditioning apparatus 7 is connected to the middle outlet nozzles 22. In the exemplary embodiment, the cross-bearer 1 is composed of the middle part 3 and the side parts 4, which are welded together. The cross-bearer could, of course, also comprise a single hollow body, which is then provided in the middle region with a cutout, corresponding to the gap 6, to receive the heating or air-conditioning apparatus 7.

Claims: Patent Claims 1. Dashboard for a motor vehicle, comprising a cross-bearer (1), which extends over the width of the interior of the vehicle, and an instrument panel (17) fastened thereto, and comprising ducts for supplying fresh air or conditioned air to the interior of the vehicle, characterized in that the cross-bearer (1) comprises a box-shaped hollow section, has in the middle region a cutout (6) in its bottom bounding wall to receive a heating or air-conditioning apparatus (7) and in its top bounding wall at least one air passage opening (8) , and is provided at each of its ends with an aperture (12), in that two pipes (13) are inserted into the cross- bearer which are made of flexible plastics material and extend in each case from an aperture (12) at one end of the cross-bearer to the cutout (6) and at their inner ends have a collar (14) for connection to the heating or air-conditioning apparatus (7) , and in that the instrument panel (17) covers the cross-bearer on the vehicle interior side and is provided with air outlet openings (18, 19, 20, 22, 23) which are in communication with the air passage opening (8) in the cross-bearer (1) or with the outer ends (24) of the pipes (13). 2. Dashboard according to Claim 1, characterised in that each pipe (13) is provided on its outer surface with projections (16) to form a space between the pipe and the inside surface of the cross-bearer. 3. Dashboard according to Claim 1 or 2, characterised in that each pipe (13) has, near its inner end, a portion (15) having a bellows-like configuration. 4. Dashboard according to one of Claims 1 to 3, characterised in that the pipes (13) are blow mouldings of a polyethylene having a low density and high elasticity. 5. Dashboard according to Claim 1, characterised in that the cross-bearer (1) comprises a middle part (3) of approximately L-shaped cross-section and two side parts (4) of polygonal cross-section which are attached thereto and receive the pipes (13), while, between the inner ends of the side parts, a gap (6) is provided to receive the heating or air-conditioning apparatus (7) . 6. Dashboard according to Claim 5, characterised in that the middle part (3) and the side parts (4) comprise light metal extruded sections, which are welded together.

Inventors: PASCH ERICH, VORTANZ CARSTEN, ZUSCHANKO HANS, PASCH, ERICH, VORTANZ, CARSTEN, ZUSCHANKO, HANS
Applicants: AUDI NSU AUTO UNION AG, PASCH ERICH, VORTANZ CARSTEN, ZUSCHANKO HANS, AUDI AG
Application year: 1993
Main classification: B62D25
IPC codes: B60H1, B60K37, B62D25, B62D29