Remotely operable horizontal connection apparatus

Abstract: A remotely operable horizontal connection apparatus apparatus and method for establishing an annulus access connection with a wellhead housing (14) using the weight of the valve connection apparatus to aid in positioning and securing the valve connection apparatus to an annulus port (12) disposed on the wellhead housing. The apparatus comprises a wellhead housing with a substantially horizontal annulus access port, a valve (56) with a remotely operable collet connector (54) for sealingly engaging the access port, a guidebase (16) with an inclined ramp (18) extending laterally from the guidebase, and a cradle (24) for installing the valve utilizing the slope of the ramp and the weight of the cradle and valve and connector assembly to urge the connector into engagement with the annulus access port.

Description: This invention relates to a novel apparatus and method for establishing an annulus access connection with a wellhead housing using the weight of the valve connection apparatus to aid in positioning and securing the valve connection apparatus and thereby eliminate the need for remotely operable robotic manipulators in performing such operations. Horizontal annulus connections are typically made using an active method, i.e., requiring a combination of remotely operable robotics and remotely operated vehicle. In using this method four distinct operational stages are required to make a horizontal connection. The first stage requires a valve and connector assembly to be landed in close proximity of the remotely operable robotics. The second stage requires engaging the remotely operable robotics with the valve and connector assembly. The third stage requires operating the remotely operable robotics to preload the mating hubs of the connector and the annulus access port. The fourth stage calls for the connector to be closed to establish a fluid tight connection between the valve and connector assembly and the annulus access port. This four stage sequence requires the remotely operable robotics to perform a series of complex operations to provide for the initial alignment and preloading of the annulus connection. The use of an ROV operated apparatus for replacing the wing valve of a submarine, wellhead is known from the WO-A-89/07191. The use of these remotely operable robotics requires great skill and dexterity by the operator to be properly performed. The robotics themselves are complex hydraulically operated mechanical apparatus which are expensive to operate and require considerable maintenance. The present invention overcomes these problems by providing a novel method and apparatus for installing a valve and connector assembly without requiring the use of such complex and expensive extraneous machines. According to the present invention, apparatus for making a connection to an annular access port in the side of a submarine wellhead housing comprises a guidebase for location in a predetermined angular orientation about the wellhead housing, the guidebase carrying a ramp in alignment with the annulus port; and a cradle carrying a valve assembly for connection to the annulus port, the cradle being arranged to be landed on and to be guided down the ramp to a position in which the valve assembly is adjacent to the annulus access port and connection means of the valve assembly can be operated to effect a connection to the annulus access port. The invention also includes a method for establishing an annulus connection to a submarine wellhead housing having a lateral annulus access port, the method comprising installing a guidebase having a lateral inclined ramp in an angular orientation around the wellhead housing at which the ramp is aligned with the annulus access port; lowering a cradle which carries a valve assembly for connection to the annulus access port into engagement with the inclined ramp whilst observing the position of the cradle relatively to the ramp; allowing the weight of the cradle and parts carried thereby to carry them down the ramp into proximity to the annulus access port; and by remote operation forming a sealed connection between the valve assembly and the annulus access port. In the accompanying drawings: FIGURE 1 is an elevation view, partly in section, of the preferred embodiment of the remotely operable horizontal connection apparatus with the valve connection apparatus secured to the annulus access port. FIGURE 2 is an elevation view of the guidebase, wellhead housing and inclined ramp with the valve connection apparatus removed. FIGURE 3 is an elevation view of the guidebase, wellhead housing and inclined ramp with the rollers of the valve connection apparatus shown in position on the ramp. FIGURE 4 is an elevation view of the guidebase, wellhead housing and inclined ramp with an alternate embodiment with the valve connection apparatus for providing horizontal access. FIGURE 5 is an elevation view, partly in section, of the valve connection apparatus, wellhead hub and lubricator connector used for installing and removing annulus valve plugs. FIGURE 6 is a perspective view showing the valve connection assembly being lowered to the inclined ramp on the guidebase. FIGURE 7 is an elevation view of the guidebase, wellhead housing and inclined ramp similar to FIGURE 4 with the valve connection apparatus for providing horizontal access shown in greater detail. With reference to FIGURE 1, the remotely operable horizontal connection apparatus, denoted generally by numeral 10, is shown connected to a horizontal annulus access port at hub 12 disposed on wellhead housing 14. Wellhead housing 14 is vertically positioned within guidebase 16 with inclined ramp 18 (shown in phantom) laterally disposed thereon. Wellhead housing 14 is surmounted by a collet connector 20 which in turn connects to riser assembly 22. Riser assembly connects with a drilling rig and surface pressure control equipment in a manner well known to those skilled in the art. As best seen in FIGURE 6, the horizontal connection apparatus 10 comprises a support frame or installation cradle 24 with an upwardly facing guide funnel 26 disposed on its upper face. A clamp hub 28 is centrally located within guide funnel 26 and is connected to installation tool 30 during installation and retrieval operations. Pressurized hydraulic fluid for operating the installation tool 30 and the horizontal connection apparatus 10 is supplied through hoses (not shown) strapped to the installation tool in a manner well known to those skilled in the art. Positioned on support frame 24 is combination latching connector and lubricator tool 32 seen in section in FIGURE 5. Tool 32 connects to hub 34 of annulus valve connector assembly 36 which in turn connects to hub 12 of wellhead housing 14. Tool 32 includes collet connector 38 with hydraulically actuated lubricator tool 40 bolted thereto. Tool 32 is attached to support frame 24 and allows horizontal connection apparatus 10 to be disconnected from annulus valve connector assembly 36 and retrieved to the surface. Additionally hydraulically actuated lubricator tool 40 can be operated by a remotely operated vehicle (ROV) for installing a removable valve plug within annulus access port hub 12. A suitable means for engaging inclined ramp 18 are rollers 42 positioned in pairs on opposite sides of support frame 24. Referring to FIGURE 6, inclined ramp 18 includes track 44 defined by spaced apart ramp legs 46 which are parallel and slope inwardly and downwardly to stop legs 48. Extending laterally outwardly from stop legs 48 are upper legs 50 which are parallel to ramp legs 46 and spaced therefrom to further define track 44 and closely receive rollers 42. Rollers 42 are positioned on support frame 24 so that when horizontal connection apparatus 10 is landed on inclined ramp 18, tool 32 and annulus valve connector assembly 36 are horizontal as seen in FIGURE 1. A typical sequence of operations for using the remotely operable horizontal connection apparatus 10 is as follows. Guidebase 16 is installed over wellhead housing 14 positioned on the seabed and oriented by orientation key 52 with inclined ramp 18 adjacent annulus access hub 12 where the plug 57 is inserted. Annulus valve connector assembly 36 includes collet connector 54 and an annulus valve 56. The annulus valve 56 may be as shown in FIGURES 1, 3 and 6 (Item 56a) or as shown in FIGURES 4, 5 and 7 (Item 56b). FIGURES 1, 3 and 6 represent a vertical access embodiment while FIGURES 4, 5 and 7 represent a horizontal annulus access embodiment. Annulus valve 56a provides a vertical access hub 58 to which a vertical annulus monitor/injection line 60a may be connected. Annulus valve 56b provides a horizontal access 34 to which a horizontal annulus monitor/injection line 60b may be connected. Annulus valve connector assembly 36 is positioned within support frame or installation cradle 24 and tool 32 is connected by locking collet connector 38 to hub 34. Installation tool 30 is connected to clamp hub 28 and the horizontal connection apparatus 10 is lowered on drillpipe to a position adjacent the inclined ramp 18 in a manner well known to those skilled in the art. A TV camera may be positioned on horizontal connection apparatus 10 or a remotely operated vehicle may be used to provide visual position indication. Horizontal connection apparatus 10 is then positioned on track 44 of inclined ramp 18 and apparatus 10 is allowed to roll down ramp 18 under its own weight until connector 54 contacts hub 12 of wellhead housing 14. Connector 54 is then actuated to lock onto hub 12. Hydraulically actuated lubricator tool 40 is then used to retrieve plug 57 and thereby provide full access to the annulus. If annulus valve 56a has been used the vertical annulus monitoring/injection line 60 b may be connected to hub 58, by methods well known to those skilled in the art. If annulus valve 56b was used the hydraulically actuated lubricator 40 is retrieved and the horizontal connection apparatus 10 is used to run and make up the horizontal annulus monitoring/injection line 60b as shown in FIGURE 7. When the well servicing is complete the annulus monitoring/injection line 60b is disconnected and the hydraulically actuated lubricator tool 40 is deployed using the horizontal connection apparatus 10 to set the plug 57. With the plug 57 in place, valve assembly 56a or 56b can be retrieved to the surface for inspection and service using the horizontal connection apparatus 10.

Claims: Apparatus for making a connection to an annular access port (12) in the side of a submarine wellhead housing (14), characterized in that it comprises a guidebase (16) for location in a predetermined angular orientation about the wellhead housing, the guidebase carrying a ramp (18) in alignment with the annulus port; and a cradle (24) carrying a valve assembly (36) for connection to the annulus port, the cradle being arranged to be landed on and to be guided down the ramp to a position in which the valve assembly is adjacent to the annulus access port and connection means (54) of the valve assembly can be operated to effect a connection to the annulus access port. Apparatus according to claim wherein the valve assembly (36) comprises a collet connector (54) for connection to a hub of the annulus access port (12), and an annulus valve (56). Apparatus according to claim 2, wherein the cradle carries a tool (40) for retrieving, and setting, a plug (57) from, and in, respectively, the annular access port. Apparatus according to any one of the preceding claims, wherein the ramp (18) includes spaced apart ramp legs (46) defining a track (44) for the cradle (24). Apparatus according to claim 4, wherein the cradle has rollers (42) for engaging the track (44) of the ramp (18). Apparatus according to any one of the preceding claims, wherein the cradle (24) further includes a vertically disposed clamp hub (28) for engagement by a remotely operable installation tool. A method for establishing an annulus connection to a submarine wellhead housing (14) having a lateral annulus access port (12), the method comprising installing a guidebase (16) having a lateral inclined ramp (18) in an angular orientation around the wellhead housing at which the ramp is aligned with the annulus access port; lowering a cradle (24) which carries a valve assembly (36) for connection to the annulus access port into engagement with the inclined ramp whilst observing the position of the cradle relatively to the ramp; allowing the weight of the cradle and parts carried thereby to carry them down the ramp into proximity to the annulus access port; and by remote operation forming a sealed connection between the valve assembly and the annulus access port. A method according to claim 7, further comprising the steps of disconnecting the cradle (24) from the valve assembly (36), and retrieving the cradle.

Inventors: CZYREK ROMAN W, CZYREK, ROMAN W.
Applicants: COOPER CAMERON CORP, COOPER CAMERON CORPORATION
Application year: 1993
Main classification: E21B41
IPC codes: E21B43, E21B34