Boiler water treatment composition

Abstract: There disclosed a boiler compound which comprises as the effective components thereof: (A) metabisulfurous acid or metabisulfites; (B) aliphatic dicarboxylic acids or salts thereof represented by the general formula: M¹OOC-(CH₂) n -COOM², wherein M¹ and M² are each a hydrogen atom, a sodium atom, a potassium atom or an ammonium group and n is an integer of 1 to 10; and optionally (C) a water-soluble polymer for scale inhibitor. The boiler compound is safe for human health, has excellent stability, can be used as a liquid formulation having anticorrosion activity (activity of eliminating oxygen) or both of anticorrosion activity and antiscale activity and exhibits enhanced anticorrosion activity by increasing concentration of sulfite ion which is an oxygen scavenger.

Description: BACKGROUND OF THE INVENTION 1. Field of the invention The present invention relates to a novel boiler compound. More particularly, it relates to a boiler compound which is safe for human health, has excellent stability, can be used as a liquid formulation having anticorrosion activity (activity of eliminating oxygen) or both of anticorrosion activity and antiscale activity and exhibits enhanced anticorrosion activity by increasing concentration of sulfite ion which is an oxygen scavenger. 2. Description of the prior art Various kinds of oxygen scavenger, for example hydrazine and sodium sulfite, have heretofore been used for prevention of corrosion in boilers. However, hydrazine has a drawback that it has a question in safety for human health. Sodium sulfite has drawbacks that its concentration in a solution tank is decreased by reaction with dissolved oxygen because of excessively large rate of reaction with oxygen and corrosion is not effectively inhibited or may even be accelerated because of the resultant insufficient addition and that a large amount of a solution of the compound has to be added to a boiler because amount of the compound dissolved into the solution is limited when the compound is dissolved together with an alkali agent, such as sodium hydroxide and the like, or a polymer to form liquid composite and this situation causes problems such as alkali corrosion and carrying-over because of excessive addition of the compound or the alkali agent. There has also been known a method in which an agent containing an organic polybasic acid having two or more carboxyl groups is used for treatment of boiling water in a boiler in combination with sulfite (Japanese Patent Application Laid-Open No. 1992-232285). However, this method has the same drawbacks as those described above caused by using the sulfite. Boiler compounds containing organic oxygen scavengers are recently used to replace the aforementioned agents. However, these compounds have a drawback that measurement of residual concentration of the oxygen scavenger is difficult and amount of addition of the compound is not easily adjusted in such a manner that concentration of the compound is always kept at the optimum value. SUMMARY OF THE INVENTION The present invention accordingly has an object to provide a boiler compound which is safe for human health, has excellent stability, can be used as a liquid formulation having anticorrosion activity (activity of eliminating oxygen) or both of anticorrosion activity and antiscale activity and exhibits enhanced anticorrosion activity by increasing concentration of sulfite ion which is an oxygen scavenger. Extensive investigations undertaken by the present inventors with the object described above lead to discovery that metabisulfurous acid, metabisulfites, specific aliphatic dicarboxylic acids and salts of the specific aliphatic dicarboxylic acids are safe for human health and combination of these compounds exhibits excellent effect for prevention of corrosion by the synergistic effect, that concentration of sulfite ion which is the effective component for oxygen elimination can be increased significantly by using metabisulfurous acid or metabisulfites and that effect of prevention of scale formation can be effectively exhibited together with the effect of prevention of corrosion by using a water-soluble polymer for scale inhibitor in combination with the aforementioned compounds. The present invention has been completed on the basis of the discovery. Thus, the present invention provides a boiler compound which comprises as the effective components thereof: (A) at least one kind selected from the group consisting of metabisulfurous acid and metabisulfites; and (B) at least one kind selected from the group consisting of aliphatic dicarboxylic acids and salts thereof represented by the general formula: M¹OOC-(CH₂) n -COOM², wherein M¹ and M² are each a hydrogen atom, a sodium atom, a potassium atom or an ammonium group and may be the same or different from each other and n is an integer of 1 to 10, content of the component (B) being 1 to 50000 weight % based on the amount of the component (A). The present invention also provides a boiler compound which comprises as the effective components thereof: said component (A); said component (B); and (C) a water-soluble polymer for scale inhibitor, in 1 to 200 weight % based on the amount of the component (A). The present invention also provides a boiler water treatment method which comprises adding to a boiler water in an amount of 0.01 to 1000 mg/liter based on an amount of the boiler water a boiler compound which comprises as the effective components thereof: (A) at least one kind selected from the group consisting of metabisulfurous acid and metabisulfites; and (B) at least one kind selected from the group consisting of aliphatic dicarboxylic acids and salts thereof represented by the general formula: M¹OOC-(CH₂) n -COOM², wherein M¹ and M² are each a hydrogen atom, a sodium atom, a potassium atom or an ammonium group and may be the same or different from each other and n is an integer of 1 to 10, content of the component (B) being 1 to 50000 weight % based on the amount of the component (A). DETAILED DESCRIPTION OF THE INVENTION The present invention is described in detail in the following. In the boiler compound of the present invention, (A) at least one kind selected from the group consisting of metabisulfurous acid and metabisulfites is used. A metabisulfite having good solubility in water can be used and kind of the metabisulfite is not particularly limited. Preferable examples of the metabisulfite are sodium salt, potassium salt, ammonium salt and the like. The metabisulfite may be used singly or as a combination of two or more kinds. In the boiler compound of the present invention, (B) at least one kind selected from the group consisting of aliphatic dicarboxylic acids and salts thereof represented by the general formula: M¹OOC-(CH₂) n -COOM² wherein M¹, M² and n are as defined above, is used. Examples of the aliphatic dicarboxylic acid are malonic acid (n=1), succinic acid (n=2), glutaric acid (n=3), adipic acid (n=4), pimelic acid (n=5), suberic acid (n=6), sebacic acid (n=8), decandicarboxylic acid (n=10) and the like. Among them, compounds having n in the range of 1 to 6 are preferable. Examples of the salt of aliphatic dicarboxylic acid are sodium salts, potassium salts and ammonium salts. The salt may be a monosalt or a disalt. The salt of aliphatic dicarboxylic acid may be used singly or as a combination of two or more kinds. In the boiler compound of the present invention, (C) a water-soluble polymer for scale inhibitor, which may be used additionally according to desire when scale prevention is particularly required is one or more kinds selected from the group consisting of homopolymers and copolymers of carboxylic acids.. Examples of the water-soluble polymer for scale inhibitor are polyacrylic acid, polymaleic acid, polymethacrylic acid, copolymers of acrylic acid and acrylamide, copolymers of acrylic acid and hydroxyallyoxypropanesulfonic acid and salts thereof. Kind of the salt is not particularly limited but any salt having good solubility in water can be used. Examples of the salt are sodium salts, potassium salts, ammonium salts and the like. The water-soluble polymer for scale inhibitor of the component (C) may be used singly or as a combination of two or more kinds. An alkali agent is generally contained in the boiler compound of the present invention. Examples of the alkali agent are sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and the like. The alkali agent may be used singly or as a combination of two or more kinds. Order of addition of the components in the boiler compound of the present invention is not particularly limited but the components may be added in a desired order. The aliphatic dicarboxylic acid or the salt thereof of the component (B) is contained in an amount of 1 to 50000 weight %, preferably 10 to 150 weight %, based on the amount of the metabisulfurous acid or the metabisulfite of the component (A). The water-soluble polymer for scale inhibitor of the component (C) is contained in an amount of 1 to 200 weight %, preferably 1 to 100 weight %, more preferably 5 to 30 weight %, based on the amount of the metabisulfurous acid or the metabisulfite of the component (A). The alkali agent is contained in an amount of 10 to 100000 weight %, preferably 30 to 300 weight %, based on the amount of the metabisulfurous acid or the metabisulfite of the component (A). When ratio of amounts of the component (A) and the component (B) is out of the specified range, the synergistic effect of the two components is not exhibited sufficiently. It is preferred that pH of the boiler compound of the present invention is adjusted to 12.0 or higher because stability of the sulfite ion which is derived from hydrolysis of the component (A) in the compound is enhanced significantly. It is preferred that the boiler compound of the present invention is used in an amount of 0.01 to 1000 mg/liter, preferably 10 to 500 mg/liter, based on the amount of the supplied water in the boiler. When the amount is less than 0.01 mg/liter, the object of the present invention is not achieved sufficiently. When the amount is more than 1000 mg/liter, the effect of prevention of corrosion is not so much enhanced as expected from the used amount. Mechanism of prevention of corrosion by the boiler compound of the present invention is described in the following. When potassium metabisulfite (K₂S₂O₅) is used as the component (A), 1 mol of K₂S₂O₅ is hydrolyzed to form 2 mols of potassium hydrogensulfite (KHSO₃). K₂S₂O₅ + H₂O → 2KHSO₃ Reaction of KHSO₃ with an alkali agent (for example, potassium hydroxide) leads to formation of potassium sulfite (K₂SO₃). KOH+KHSO₃→K₂SO₃+H₂O Thus, 1 mol of K₂S₂O₅ produces 2 mols of K₂SO₃ by the reaction with 2 mols of KOH. K₂S₂O₅ + 2KOH → 2K₂SO₃ This means that 1 mg of K₂S₂O₅ consumes 0.5 mg of KOH to form 0.72 g of SO₃²⁻ ion which reacts with 0.144 mg of oxygen. An aliphatic dicarboxylic acid or a salt thereof reacts with iron ion dissolved from an apparatus by corrosion and forms a scarcely water soluble compound. Thus, coating layer in the passive state is formed on the surface of iron to prevent further corrosion. Corrosion reaction of iron in the presence of oxygen is expressed as following. Reaction at anode to dissolve iron Fe → Fe²⁺ + 2e⁻ Reaction at cathode 1 / 2O₂ + H₂O + 2e⁻ → 2OH⁻ Therefore, Fe + 1 / 2O₂ + H₂O → Fe(OH)₂ The reaction proceeds further as following. 2Fe(OH)₂ + 1 / 2O₂ → Fe₂O₃ + 2H₂O Reaction of a metabisulfite to eliminate oxygen proceeds via K₂SO₃ formed by the reaction [4] according to the following equation. K₂SO₃+ 1 / 2O₂ → K₂SO₄ When the sulfite ion (SO₃²⁻) is present in a sufficient amount in relation to the amount of oxygen, oxygen is eliminated and the reaction at cathode [6] is suppressed to exhibit the effect of prevention of corrosion. However, when the amount of the sulfite ion (SO₃²⁻) is insufficient in relation to the amount of oxygen, the effect expressed by the reaction [9] is decreased to cause insufficient suppressing of the cathode reaction and corrosion is enhanced. The formation of coating layer in the passive state on the surface of iron metal with a scarcely water soluble compound formed by the reaction of the aliphatic dicarboxylic acid and iron ion can suppress the anode reaction [5] even in such a condition. The invention will be understood more readily with reference to the following examples; however, these examples are intended to illustrate the invention and are not to be construed to limit the scope of the invention. Preparation Example 1 Into a 1 liter beaker, pure water, K₂S₂O₅, KOH and each of aliphatic dicarboxylic acids listed in Table 1 were charged in this order at room temperature. The charged components were mixed to make a solution and a boiler compound shown in Table 1 was prepared. Concentration of SO₃²⁻ ion and effective concentration of KOH (concentration obtained by subtracting the amount consumed by the decomposition reaction of K₂S₂O₅ from the charged concentration) were selected first and concentrations of each components were decided on the basis of these concentrations. The boiler compound prepared above was left standing for 1 week in a chamber kept at a constant temperature of -5°C and then change in appearance was evaluated by visual observation according to the following criterion: ○: Solution was clear and no precipitate was found. ▵: Solution is turbid. X: A large amount of precipitate was found and solution was frozen. sample No. concentration of SO₃²⁻ (wt. %) concentration of component (wt. %) evaluation K₂S₂O₅ KOH aliphatic dicarboxylic acid polymer water kind amount 1 1 1.4 2 succinic acid 5 1.5 90.1 ○ 2 5 7 10 succinic acid 5 1.5 76.5 ○ 3 10 14 20 succinic acid 5 1.5 59.5 ○ 4 13 18 22 succinic acid 5 1.5 53.5 ○ 5 15 21 23 succinic acid 5 1.5 49.5 ○ 6 20 28 27 succinic acid 5 1.5 38.5 X 7 15 21 23 malonic acid 5 1.5 49.5 ○ 8 15 21 23 adipic acid 5 1.5 49.5 ○ 9 1 1.4 2 succinic acid 10 1.5 85.1 ○ 10 5 7 10 succinic acid 10 1.5 71.5 ○ 11 15 21 23 succinic acid 7 1.5 47.5 ○ 12 15 21 23 succinic acid 10 1.5 44.5 ○ Comparative Preparation Example 1 Boiler compounds shown in Table 2 were prepared using K₂SO₃ as the sulfurous acid compound and evaluated according to the same method as that in Preparation Example 1. Results are shown in Table 2. sample No. concentration of SO₃²⁻ (wt. %) concentration of component (wt. %) evaluation K₂SO₃ KOH aliphatic dicarboxylic acid polymer water kind amount 13 10 20 13 succinic acid 5 1.5 60.5 ▵ 14 13 26 13 succinic acid 5 1.5 54.5 X 15 15 30 13 succinic acid 5 1.5 50.5 X 16 20 40 13 succinic acid 5 1.5 40.5 X The results in Tables 1 and 2 show that a solution containing up to 15 weight % of SO₃²⁻ ion can be prepared from K₂S₂O₅ and, in contrast, a solution containing more than 10 weight % of SO₃²⁻ ion cannot be prepared from K₂SO₃. Therefore, 34 mg of Sample 5 (an agent of the present invention) is sufficient for eliminating 1 mg of oxygen while 50 mg of Sample 13 (a conventional agent) is required for eliminating the same amount of oxygen. Example 1 Change of a solution of agent with time Change of concentration of SO₃²⁻ ion was measured using Sample 5 prepared in Preparation Example 1 and Sample 13 prepared in Comparative Preparation Example 1 as test samples. Results are shown in Table 3. sample No. concentration of SO₃²⁻ ion (wt. %) after designated time (day) 0 7 21 30 100 5 15 15 15 15 14 13 10 8 6 5 3 Concentration of SO₃²⁻ ion was determined with a solution prepared by adding 5 ml of 6 N HCl, 5 ml of a 5 weight % aqueous solution of KI and a small amount of an aqueous solution of starch to 100 ml of a sample water by titration with a KIO₃ standard solution. When the colorless clear solution changed to a slightly blue solution, the titration reached the end point. The results in Table 3 show that Sample 5 (an agent of the present invention) showed almost no change in the concentration after 100 days while Sample 13 (a conventional agent) showed decrease in the concentration by 50 % after 30 days. Example 2 Test of prevention of corrosion Into a 5 liter test boiler, softened water (pH, 8.5; 185 µS/cm; M alkalinity, 50 mg CaCO₃/liter; Cl ion, 10 mg/liter; SiO₂, 27 mg/liter; SO₄ ion, 22 mg/liter; Na ion, 33 mg/liter; Total hardness, 1 mg CaCO₃/liter or less) was supplied at the rate of 5 liter/hour and steam of 215°C (pressure, 20 kg/cm²) was generated by heating. A specified amount of a solution of a compound dissolved in softened water was added to the supplied water using a constant rate pump. A test tube (soft steel; 176×20 mm⊘; surface area, 114 cm²) was dipped into the boiler water and amount of corrosion was obtained from difference of the weights of the test tube before and after the test. Blow ratio was 10 % and concentration of dissolved oxygen in the supplied water was 6 mg/liter. Results are shown in Table 4. sample No. amount of agent added to supplied water (mg/liter) amount decreased by corrosion (mg) SO₃²⁻ in water in boiler (mg/liter) blank 0 600 0 5 220 30 16 13 220 900 0 The results in Table 4 show that, in the case of Sample 13 (a conventional agent), the amount of the compound added to the supplied water was insufficient, leading to the result that SO₃²⁻ ion could not be detected in the boiler water, and the amount decreased by corrosion was larger than that in the blank sample. In contrast, in the case of Sample 5 (an agent of the present invention), SO₃²⁻ was detected in the boiler water and the result on corrosion was satisfactory. Elimination of oxygen with sulfite ion has a fatal drawback that degree of corrosion becomes higher than that in case when no sulfite ion is added when the added amount of an agent is insufficient. This method has another drawback that addition of an agent in a larger amount is often impossible or economically disadvantageous because of relation with other added components and increase of heating energy. Example 3 Test of prevention of scale formation Into the same kind of boiler as that used in Example 2, test water (pH, 8.5; 165 µS/cm; M alkalinity, 45 mg CaCO₃/liter; Cl ion, 10 mg/liter; SiO₂, 26 mg/liter; SO₄ ion, 20 mg/liter; Na ion, 30 mg/liter; Total hardness, 10 mg CaCO₃/liter or less) was supplied at the rate of 5 liter/hour and steam of 215°C (pressure, 20 kg/cm²) was generated by heating. Water in the boiler was blown continuously at the rate of 0.5 liter/hour (blow ratio, 10 %) and concentrated to the 10 times concentration of the original test water. A solution of a compound (Sample 5) dissolved in pure water was added to the supplied water using a constant rate pump. Scale formed was attached to the surface of the heating tube. Amount of the scale was obtained from collected scale by scraping the surface of the tube. Results are shown in Table 5. sample No. amount of added agent (mg/liter) amount of attached scale (mg/cm²) blank 0 2.1 5 50 0.78 5 100 0.35 5 220 0 5 400 0 The results in Table 5 show that Sample 5 (an agent of the present invention) exhibits sufficient effect of prevention of scale formation as well. To summarize the advantages obtained by the present invention, the boiler compound of the present invention is safe for human health, has excellent stability, can be used as a liquid formulation having anticorrosion activity (activity of eliminating oxygen) or both of anticorrosion activity and antiscale activity and exhibits enhanced anticorrosion activity by increasing concentration of sulfite ion which is an oxygen scavenger.

Claims: A boiler compound which comprises as the effective components thereof: (A) at least one kind selected from the group consisting of metabisulfurous acid and metabisulfites; and (B) at least one kind selected from the group consisting of aliphatic dicarboxylic acids and salts thereof represented by the general formula: M¹OOC-(CH₂) n -COOM², wherein M¹ and M² are each a hydrogen atom, a sodium atom, a potassium atom or an ammonium group and may be the same or different from each other and n is an integer of 1 to 10, content of the component (B) being 1 to 50000 weight % based on the amount of the component (A). A boiler compound which comprises as the effective components thereof: (A) at least one kind selected from the group consisting of metabisulfurous acid and metabisulfites; (B) at least one kind selected from the group consisting of aliphatic dicarboxylic acids and salts thereof represented by the general formula: M¹OOC-(CH₂) n -COOM², wherein M¹ and M² are each a hydrogen atom, a sodium atom, a potassium atom or an ammonium group and may be the same or different from each other and n is an integer of 1 to 10; and (C) a water-soluble polymer for scale inhibitor, contents of the component (B) and the component (C) being 1 to 50000 weight % and 1 to 200 weight %, respectively, based on the amount of the component (A). The boiler compound of Claim 2, wherein an alkali agent is further contained in an amount of 10 to 100000 weight % based on the amount of the component (A). The boiler compound of Claim 1, wherein the components are formulated in liquid composite to form a multipurpose boiler compound of which pH is 12.0 or higher. The boiler compound of Claim 1 or Claim 2, wherein the metabisulfurous acid and the metabisulfites are one or more kinds selected from the group consisting of metabisulfurous acid, sodium metabisulfite, potassium metabisulfite and ammonium metabisulfite. The boiler compound of Claim 1 or Claim 2, wherein the aliphatic dicarboxylic acids and salts thereof are one or more kinds selected from the group consisting of malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid and salts thereof. The boiler compound of Claim 2, wherein the water-soluble polymer for scale inhibitor is one or more kinds selected from the group consisting of homopolymers and copolymers of carboxylic adds. The boiler compound of Claim 3, wherein the alkali agent is one or more kinds selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate and potassium carbonate. A boiler water treatment method which comprises adding to a boiler water in an amount of 0.01 to 1000 mg/liter based on an amount of the boiler water a boiler compound which comprises as the effective components thereof: (A) at least one kind selected from the group consisting of metabisulfurous acid and metabisulfites; and (B) at least one kind selected from the group consisting of aliphatic dicarboxylic acids and salts thereof represented by the general formula: M¹OOC-(CH₂) n -COOM², wherein M¹ and M² are each a hydrogen atom, a sodium atom, a potassium atom or an ammonium group and may be the same or different from each other and n is an integer of 1 to 10, content of the component (B) being 1 to 50000 weight % based on the amount of the component (A).

Inventors: ITOH MORIYASU, TAYA SHIRO, UEDA TAKAYASU TOWA LIVETOWN SA, ITOH, MORIYASU, TAYA, SHIRO, UEDA, TAKAYASU, UEDA, TAKAYASU TOWA LIVETOWN SAGAMIHARA
Applicants: KURITA WATER IND LTD, KURITA WATER INDUSTRIES LTD.
Application year: 1993
Main classification: C02F5
IPC codes: C09K15, C23F11, C02F5, C23F14