Process for the industrial preparation of pizzeria pizzas

Abstract: This invention relates to a process for the industrial preparation of pizzeria pizzas. The process comprises the following stages: a) dough preparation, b) kneading, c) tank-raising, d) portioning, e) topping, and f) baking. If stage d) comprises a piecing/rounding step and a step involving rolling with rollers or flattening with plates, the product is known as a ball-type pizza. If however stage d) comprises three steps, namely extrusion, rolling and punching, the product is known as a rolled and punched pizza. The process is particularly advantageous from a cost viewpoint in that the raising stage does not require the presence of raising cells in the plant.

Description: This invention relates to a process for the industrial preparation of pizzeria pizzas. Industrial processes for preparing pizzas are known in the prior art, but the product obtained is generally in the form of the so-called industrial pizza/focaccia. This is a product generally without the outer raised edge and without the special characteristics of pizzas eaten in artisan pizzerias, the so-called pizzeria pizzas. A pizzeria pizza means a pizza with the following special characteristics: a diameter of between 20 and 35 cm, a compact non-cellular or only minimally cellular structure of the dough below the topping, and a circular outer raised edge 1-2 cm high which is more baked and blistered. This pizza is easy to chew, is not rubbery or hard, is fragrant and is not greasy. One of the processes of the known art comprises a first dough preparation stage followed by kneading, portioning into balls of dough and rounding them. Raising by yeast action then follows in suitable cells at a temperature of between 30 and 35°C for a time of between 20 and 45 minutes, under an optimum relative humidity of between 70 and 85%. This is followed by rolling, topping, baking in an oven at 250-280°C for 10-12 minutes, and finally packaging and/or deep-freezing. Another known industrial process comprises dough preparation followed by kneading, raising in cells, extrusion into slabs of dough, rolling into a thin sheet, and punching to obtain a round product of the desired diameter and thickness. The known art has many drawbacks. Firstly the product obtained does not have the special characteristics of the pizzeria pizza. In this respect raising the punched or ball-produced pizza in a cell at 30-35°C always produces a more or less high cellular structure typical of the focaccia-type pizza, without the high blistered circular edge. In addition the use of raising cells is expensive, in that they represent 30-40% of the total plant cost. Baking then takes place in traditional ovens on a grid or on pans, with a relatively long baking time. The initially stated known process suffers from a further drawback, in that rolling is carried out with only two pairs of mutually perpendicular rollers. This makes it necessary to add glutin breakdown additives and/or large quantities of fat in order to obtain good results, ie to make the ball soft and rollable. The addition of large quantities of additives and fats can in addition make the dough sticky. For example, WO-A-8 503 847 discloses a process for the preparation of pizzas comprising the following steps: 1) dough preparation, kneading; 2) sheeting; 3) proofing and 4) cutting, while GB-A-368 396 discloses a process for accelerating the fermentation of dough or similar foodstuffs, including the step of placing the mixed dough of flour, water and yeast, in an air-tight sealed container in which the fermentation takes place under substantial super atmospheric pressure before dividing the dough. In both cases, however, the obtained product does not have the special characteristics of the pizzeria pizza. The object of the present invention is to obviate the aforesaid drawbacks. This object is attained by a process for the industrial preparation of pizzeria pizzas which consists of the following stages: a) dough preparation b) kneading c) raising d) portioning e) topping f) baking, characterised in that the raising stage c) is conducted directly in raising tanks, and further characterised in that the baking step f) is carried out at a temperature between 450 and 550°C and with a residence time between 30 and 60 seconds. The main advantage of the process according to the present invention is that as the raising stage takes place directly in the tank, raising cells are not required. This is particularly advantageous both in the operation of the plant and from a cost viewpoint. The use of suitably arranged rollers for rolling enables a product of the required thickness to be obtained much more easily. It also enables the typical recipe for pizzeria pizzas to be used for dough preparation, without having to add additives and/or high percentages of fats. The percentage of fats added is therefore less than or equal to 2%. It is also economically advantageous to use smaller-dimension ventilated ovens of refractory material to achieve shorter times and high temperature. The technical characteristics and advantages of the present invention will be more apparent from the description given by way of example with reference to the accompanying: diagram, which is a schematic representation of the succession of stages in the process of the present invention. In it the reference numeral 1 indicates the dough preparation stage, 2 the kneading stage, 3 the tank-raising stage, 4 the portioning stage, 5 the topping stage and 6 the baking stage. The said scheme therefore comprises a dough preparation stage 1 in which the dough is prepared by mixing flour, yeast, water and other ingredients together in the following proportions (expressed as parts by weight): Flour 100 W = 200-240 (flour force) P/L = 0.4 - 0.6 (flour elasticity) Water 50-65 Yeast 4-8 Salt 1-3 Fats 1-2 Saccharose 3-7 Malt 3-4 Stage 2 then follows using a spiral kneader, involving a time generally of between 10 and 25 minutes. The product obtained is then subjected to stage 3 of the present invention. Stage 3 consists of raising by yeast action directly in the tank at a temperature of between 25°C and 35°C for a time of between 20 and 45 minutes. When risen, the dough undergoes stage 4 involving portioning. Portioning can be conducted in a piecing/rounding machine in which the dough is divided volumetrically into balls and then rounded. The balls are then rolled by four pairs of rollers mutually perpendicular in pairs, or are pressed by a plate heated to 80-120°C. If portioning is done in the described manner, the result is known as a ball-type pizzeria pizza. Alternatively, the portioning stage can be conducted by extruding the dough by means of a dough extruder of the known art, and punching. Punching is effected after rolling, the rolling being again done by suitably arranged rollers to achieve a product of the desired thickness. If portioning is done by the said three steps, ie extrusion, rolling and punching, the result is known as a rolled and punched pizzeria pizza. The product from the portioning stage 4 is then subjected to the topping stage 5. This topping is done with tomato paste having a dry residue of 7-12% and using a quantity of between 0.4 and 0.8% of the dough. Cheese of mozzarella type, vegetables, salted meats etc. can also be used in addition to the tomato paste. Topping with the tomato paste must necessarily be done before baking, whereas the cheese, vegetables, salted meats etc. can be added after baking, especially if the product is to be deep-frozen. The product is then fed to the last stage of the process of the present invention, ie the baking stage 6, which is particularly important in obtaining pizzeria pizzas as the final product. For this, the oven used is of much smaller dimensions than traditional ovens. It can be gas, gas oil or electricity operated, and be of the type with either direct flame or only partially direct flame on the return refractory wall. The baking base is of refractory material and the baking chamber has weak ventilation in its upper part. The baking is carried out at a temperature of between 450°C and 550°C for a time of between 30 and 60 seconds. This type of rapid baking at high temperature on refractory material with ventilation gives the dough the typical structure, taste and masticability of the pizzeria pizza. The finished product obtained in this manner is then packaged and/or deep-frozen to ensure preservation of its organoleptic characteristics, and is then fed to distribution. The advantage of the process according to the present invention is principally the obtaining of a pizzeria pizza by industrial preparation. In addition the elimination of the raising cells results in a considerable cost saving. The process of the present invention allows the production of true pizzeria pizzas in a single plant at a rate of between 1000 and 10000 pizzas per hour. In addition to its providing the dough with the typical structure, taste and masticability of the pizzeria pizza, the use of ovens with the stated characteristics results in a considerable cost advantage.

Claims: A process for the industrial preparation of pizzeria pizzas, consisting of the following stages: a) dough preparation b) kneading c) raising d) portioning e) topping f) baking, characterised in that the raising stage c) is conducted directly in raising tanks and further characterised in that the baking step f) is carried out at a temperature between 450°C and 550°C and with a residence time between 30 and 60 seconds. A process as claimed in claim 1, characterised in that the dough preparation stage comprises adding a percentage of fats which is less than or at the most equal to 2%. A process as claimed in claim 1, characterised in that the portioning stage d) comprises a step in which balls of dough are formed by a piecing/rounding machine, and a roiling step. A process as claimed in claim 3, characterised in that the rolling step in the portioning stage d) is effected by four pairs of rollers mutually perpendicular in pairs. A process as claimed in claim 1, characterised in that the portioning stage d) comprises an extrusion step, a rolling step and a punching step. A process as claimed in claim 1, characterised in that the baking stage f) takes place in an oven of refractory material which is ventilated in the upper part of the baking chamber.

Inventors: DALBON GERARDO, DEGLI ANGELI ALESSANDRO, DALBON, GERARDO, DEGLI ANGELI, ALESSANDRO
Applicants: BRAIBANTI GOLFETTO SPA, BRAIBANTI GOLFETTO S.P.A.
Application year: 1993
Main classification: A21D13
IPC codes: A21D13