Recessed screw

Abstract: A recessed screw (10) has a recess (12) formed in the head (11) of screw, and the recess (12) is defined as a superimposition of two equilaterally-triangular recesses (14) which each have arcuately shaped vertices (13) and are arranged coaxially with a phase shift of 60° around a longitudinal axis of the screw. The recess (12) thus has six grooves 915) alternating with six driven vanes (16) having side walls (16a) extending parallel with the axis, and an inner ridge of each vane is a conically curved sticking wall (18) inwardly slanted towards a bottom of the recess (12). The cross-sectional area (A) of each groove (15) is larger than that (B) of each vane (16). A driver bit has six driving vanes in conformity with the grooves (15) and six valleys each interposed between the adjacent driving vanes and corresponding to the driven vanes (16) in the recess (12), such that a biting action appears between the recess (12) and the bit. The driving vanes (16) can be strengthened, and any conventional bit for Torx screws can be used with the recessed screw.

Description: The invention relates to a recessed screw having a recess formed in the head thereof to receive a driver bit. A previously proposed recessed screw, called a "Torx" (a registered trademark, see Japanese Utility Model Publication No. Sho. 48-39959) comprises a screw head 1 in which a recess 2 engageable with a driver bit is formed as shown in Figures 6 and 7 of the accompanying drawings. This recess 2 is defined by semicylindrical concaves 3 and semicylindrical convexes 4 which alternate one with another, and each convex continues smoothly to the adjacent concaves. The concaves 3 are retracted radially and outwardly, with the convexes 4 protruding radially and inwardly so that they provide six grooves 5 and six thick vanes 6 to be driven. The side driven walls of each vane extend straight in parallel with a longitudinal axis of the screw. Because of this feature, the Torx screws are advantageous in that there arises no problem of "ride-out" of the drive bit when it is driven, thus permitting a high torque to be applied to the recessed screw. Contrary to usual screws each having a crossed recess, the Torx screws which lack the "biting" action for driver bits are disadvantageous in the automatic fastening of the screws. A clearance between the recess of a Torx screw and the drive bit is so large that the bit is likely to slip off the recess. This is a serious problem in particular when a self-drilling screw or an elongate self-tapping one is fastened at high rotational speeds by a vibrating bit. In general, the self-drilling and self-tapping screws are hardened before delivery to users. Thus, the driven vanes in their recesses are rendered harder and of a significantly higher mechanical strength as compared with non-hardened screws. On the other hand, the driver bit has driving vanes designed for engagement with the grooves 5 in the recess 2 of Torx screws. A cross-sectional area of the driving vane is therefore designed to match such an area "a" of groove 5, which however is much smaller than that "b" of each driven vane 6. Consequently, the driver bit will be worn soon if repeatedly used with the hardened screws of the self-drilling or self-tapping types. As noted above, the side wall of each driven vane 6 in the Torx screw recess 2 is composed of the semicylindrical concaves 3 and convexes 4 continuing one to another. Therefore, it is difficult for conventional instruments accurately to measure the dimensional precision of such curved walls. Since only a minute clearance is allowed between the recess 2 of a smaller screw and a drive bit fitting therein, it is not easy to ensure a satisfactory preciseness to those recess 2 and bit. EP-A-0524617 has a priority date of 22 July 1992, which is earlier than the priority date of the present application, but was published on 27 January 1993, that is, on a date later than the priority date of the present application. It discloses a screw having a recessed head, the recess being defined as a superimposition of two equilaterally-triangular recesses, each having arcuate vertices and arranged with a phase shift of 60 degrees about the longitudinal axis of the screw so as to form six grooves and six driven vanes alternating with one another, where the side walls of each driven vane extend in parallel with the axis, and the tip of each driven vane is chamfered in such a way as to form a conically curved sticking wall, which is inwardly slanted towards the bottom of the recess. According to the invention there is provided a recessed screw comprising a head and a recess formed therein, the recess being defined as a coaxial superimposition of two equilaterally-triangular recesses which each have arcuate vertices and are arranged with a relative angular difference of 60° around the longitudinal axis of the screw thereby to provide six engageable grooves and six driven vanes formed in the recess to alternate one with another, and inner ridges of the driven vane are chamfered each to form a conically curved sticking wall which is inwardly slanted to the bottom of the recess, such that the side walls of each driven vane converge to form a point at the lower end of the sticking wall as it intersects the bottom of the recess, wherein the side walls of each driven vane extend in parallel with the axis of the screw so as to provide flat planes each continuing to a partially cylindrical surface of the corresponding arcuate vertex, and that the cross-sectional area of the engageable grooves is larger than the cross-sectional area of the driven vanes, each cross-sectional area being defined between a circle inscribed by the points of the driven vanes and a circle which circumscribes the arcuate vertices of the engageable grooves. In this recessed screw, the cross-sectional area of each engageable groove is larger than that of each driven vane. Such a recessed screw can have a recess which surely bites a driver bit fitted therein, offers a possibility of remarkably raising the strength of the driving vanes of the bit and the driver bit for Torx screws. A driver bit used to fasten a recessed screw of the invention can have six driving vanes for engagement with the engageable grooves of the recess formed in the screw, such that six valleys are formed each between the adjacent driving vanes so as to fit on the respective driven vanes of the recess. When the screw is fastened by the driver bit fitted in the recess of the screw, bottoms of the valleys formed on the bit will tightly engage with the conically curved sticking walls in the recess whereby a biting action is produced for the drive bit. With a fastening torque being imparted to the bit in this state, the side surface of each driving vane will come into close contact with the side surface of each driven vane of the recessed screw so that the torque is transmitted from the former to the latter. No "ride-out" of the bit will occur during this operation, because all the side surfaces of driving and driven vanes extend in parallel with the axis of screw. Since each groove in the recess is substantially larger in cross-sectional area than each driven vane, the cross-sectional area of each driving vane of the bit can be made equal to that of the groove in the recess. This feature is advantageous in that the mechanical strength of driver bit can be improved to a remarkable degree as compared with the prior art driven bit for Torx screws. The invention is diagrammatically illustrated by way of example in the accompanying drawings, in which:- Figure 1 is a plan view of a recessed screw according to the invention; Figure 2 is a vertical cross section in part of the recessed screw of Figure 1; Figure 3 is a perspective view showing in part a driver bit together with the recessed screw of Figure 1; Figure 4 is a vertical cross section of the driver bit in engagement with a recess in the screw; Figure 5 is a vertical cross section of a prior art driver bit in engagement with the recess; Figure 6 is a plan view of a prior art recessed screw; and Figure 7 is a vertical cross section in part of the prior art screw. Embodiments of the invention will now be described below referring to the drawings, in which Figures 1 and 2 show a recessed screw provided herein and Figure 3 illustrates the screw in engagement with a driver bit. A recessed screw 10 has a head 11 having a recess 12 formed therein. The recess 12 has in cross section a contour defined by superimposing two equilaterally-triangular recesses 14 and 14 coaxial with one another. Each recess 14 has vertices each shaped arcuately to give a partially cylindrical surface 13, and those recesses are arranged symmetrically with a phase shift of 60° around a longitudinal axis "0 - 0" of the screw so that six engageable grooves 15 and six driven vanes 16 are formed. These grooves 15 and vanes 16 alternate one with another, and side walls 16a of each driven vane 16 are flat planes each continuing to the partially cylindrical surface 13 of the arcuate vertex 13. The cylindrical surface is a bottom of each engageable groove 15, and the side walls 16a extend in parallel with the axis "0 - 0" and reach a bottom 17 of the recess 12. The side walls 16a intersect one another to provide an inner ridge of the driven vane 16. Each ridge is chamfered to provide a sticking wall 18 which is conically curved in cross section and inwardly slanted at a gentle angle (of or less than about 10°) towards the bottom 17 of the recess 12. In detail, the sticking walls 18 which are intended to bite an inserted driver bit 25 as described below are sections of a conical surface having its centre aligned with the axis "0 - 0" and being inwardly slanted towards the bottom 17 of the recess 12. The transverse width of each sticking wall 18 gradually decreases from its upper end towards its lower end 19, which merges into an intersecting point of two side walls 16a, thus converging into the bottom 17. The mechanical strength of each driven vane 16 depends on, and is substantially in proportion to, a cross-sectional area "B" surrounded by a circumcircle 20 of the recess 12, the side walls 16a and the partially cylindrical surface 13. In the recessed screw provided herein, the cross-sectional area "B" is smaller than that "A" of each engageable groove 15. The cross-sectional area "A" is for a space which is defined and surrounded by an inscribed circle 21, the side walls 16a and partially cylindrical surface 13. The inscribed circle 21 includes every nodal line on which extrapolations of the adjacent side walls 16a intersect one another. This means that the driver bit 25 can have, for engagement with the grooves 15, driving vanes 27 each of a cross-sectional area larger than that "B" of each driven vane 16 in the recess 12. This feature makes it possible to strengthen the driver bit 25 to be more durable. Figures 3 and 4 show the driver bit 25 which is engageable with the recess 12 so as to fasten the described screw 10. The driver bit comprises the six driving vanes 27 ridge-shaped and formed at an end of a shank 26, in conformity with the grooves 15 in the recess 12. The driver bit further comprises six valleys 28 each disposed between the adjacent driving vanes 27, also in conformity with the driven vanes 16 in the recess 12. A bottom of each valley 28 is a conically curved surface 29 which can closely fit on the conically curved sticking wall 18 present in the recess 12. In use, the bit 25 will be inserted at first in the recess 12 of the screw 10 so that the conically curved bottom surfaces 29 of the bit come into close engagement with the conically curved sticking walls 18 of the recess, so that a biting action occurs between them. With a fastening torque being subsequently applied to the bit 25, one of side walls 27a of each driving vane 27 will contact the corresponding side wall 16a of each driven vane 16 in the recess 12 so as to transmit the torque through that side wall 16a to the screw 10. Since the torque-transmitting walls 16a and 27a are formed parallel with the axis "0 - 0" of the screw 10 and the bit 25, respectively, the torque transmitted from the bit does not produce any axial component but imparts only a rotational moment to the screw. Thus, the driver bit 25 will not be caused to "ride out" of the recess while fastening the screw, but will efficiently transmit the torque thereto. Even if the driver bit 25 is rotated at high speeds, it will never slip out of the recess 12. A ratio S/T of the diameter "S" of the inscribed circle 21 to the diameter "T" of the circumcircle 20 for the recess 12 is an important parameter. The diameter ratio S/T may be designed to be the same as that S'/T' for the diameter S' of an inscribed circle 21' and the diameter T' of a circumcircle 20' of the recess 2 in the prior art Torx screw shown in Figure 6. In such a case, a driver bit 30 for Torx screws can also fit in the recess 12 to drive the screw 10, as shown in Figure 5. Usually, the diameter ratio S'/T' will fall within a range from 0.70 to 0.75 for the Torx screws. As will be best seen in Figure 1, the side walls 16a and 16a of the adjacent driven vanes 16 in the recess 12 lie in parallel with each other. A distance "E" between the walls 16a can be measured easily with any conventional instrument, for a better control of the precision of the recesses 12. The same applies also to the driver bits. In summary, a recessed screw as described herein is satisfactory in its biting action for the inserted driver bit, which can now be driven a higher speeds, without any fear of slipping off the screw and without the problem of "ride-out". Therefore, the screw can be fastened more efficiently with a higher torque. As for the driver bit, the cross-sectional area of its driving vanes can be made so much larger than the driven vanes of the screw that the strength and durability of the bit can be remarkably improved. The arrangement of recessed screw and driver bit described is advantageous in particular for the self-drilling or self-tapping screws rotated at extremely high speeds to transmit a stronger torque.

Claims: A recessed screw (10) comprising a head (11) and a recess (12) formed therein, the recess (12) being defined as a coaxial superimposition of two equilaterally-triangular recesses (14) which each have arcuate vertices (13) and are arranged with a relative angular difference of 60° around the longitudinal axis of the screw (10) thereby to provide six engageable grooves (15) and six driven vanes (16) formed in the recess (12) to alternate one with another, and inner ridges of the driven vane (16) are chamfered each to form a conically curved sticking wall (18) which is inwardly slanted to the bottom (17) of the recess (12), such that the side walls (16 a , 16 a ) of each driven vane (16) converge to form a point (19) at the lower end of the sticking wall (18) as it intersects the bottom (17) of the recess (12), wherein the side walls (16 a , 16 a ) of each driven vane (16) extend in parallel with the axis of the screw so as to provide flat planes each continuing to a partially cylindrical surface of the corresponding arcuate vertex (13), and that the cross-sectional area (A) of the engageable grooves (15) is larger than the cross-sectional area (B) of the driven vanes (16), each cross-sectional area (A, B) being defined between a circle (21) inscribed by the points (19) of the driven vanes and a circle (20) which circumscribes the arcuate vertices (13) of the engageable grooves. A recessed screw according to claim 1, wherein the ratio of the diameter of the inscribed circle (21) of the recess (12) to the diameter of the circumscribed circle (20) falls in a range from 0.70 to 0.75.

Inventors: SHINJO KATSUMI, SHINJO, KATSUMI
Applicants: SHINJO SEISAKUSHO YK, YUGENKAISHA SHINJO SEISAKUSHO
Application year: 1993
Main classification: F16B23
IPC codes: B25B23, F16B23, B25B15