Flow-rate limiting device in a single-control mixer cartridge

Abstract: Flow-rate limiting device in a single-control mixer cartridge (1) for hot and cold water including a body (3) associated with a bottom (2) for containing a fixed plate (4) and a movable plate (5) coupled with an actuation lever (6) pivoted on a rotating coupling (6b); the flow-rate limiting device includes a bush (9) suitable to be associated with the lever and having a plurality of protrusions (11a,12a) of different thicknesses which are adapted to selectively constitute an element for contrast against the stroke limiter (7a) of the lever which corresponds to the maximum flow-rate position.

Description: The present invention relates to a flow-rate limiting device in a single-control mixer cartridge for hot and cold water. The widespread use of mixer cartridges is known; these cartridges are inserted in faucets and allow, by operating with a single actuation lever, both to vary the flow-rate delivered by the faucet from zero to a maximum value and to vary the temperature of the water by appropriately mixing the hot and cold water that reach the faucet. These devices comprise, inside a portion of space defined by a bottom with openings for the separate inflow of hot and cold water and for the outflow of hot, cold or mixed water and by a body associated with the bottom, a fixed plate made of ceramic material, which is provided with holes matching the openings of the bottom, and also comprise a movable plate, also made of ceramic material, which internally defines a mixing chamber and is associated, with a plate cover interposed or not, with said actuation lever, which is pivoted on a coupling rotatable within said body. In this manner the movable plate can assume different positions with respect to the fixed plate, and in particular it is known that a movement of the lever about the fulcrum changes the water flow-rate, whereas rotation of the coupling varies the temperature of said water. Due to reasons related to user requirements, it may be needed to reduce the maximum dispensed flow-rate, and for this purpose the known art provides devices usually associated with the faucet in which the cartridge is inserted; these devices have constructive complications and do not offer reliable operation. Also known from GB-A-2110340 is a a flow-rate limiting device in a single-control mixer cartridge as defined in the preamble of claim 1. The aim of the present invention is to provide a flow-rate limiting device which allows to obtain different values of the reduced maximum flow-rate, is easy to install and very simple. This aim is achieved by a flow-rate limiting device in a single-control mixer cartridge according to the invention as defined in the appended claim 1. A preferred embodiment of the invention is defined in the appended claim 2. Further characteristics and advantages of the present invention will become apparent from the following description of a preferred but not exclusive embodiment thereof, illustrated only by way of non-limitative example in the accompanying drawings, wherein: figure 1 is a view of the bush according to the present invention while being associated with a mixer cartridge; figure 2 is a perspective view of the bush according to the invention; figures 3 to 6 illustrate the four situations which occur at the stroke limit of the lever towards the maximum flow-rate position in the four possible conditions of association of the bush with said lever, figure 3 being a sectional view taken along the plane III-III of figure 1. With reference to the above figures, the reference numeral 1 generally designates a mixer cartridge comprising a bottom 2 which is provided with openings for the separate inflow of hot and cold water and with an opening 2a for the outflow of hot, cold or mixed water, and which is associated with a body 3 of the cartridge. The fixed plate 4 is superimposed on the bottom 2 and is provided with water flow openings corresponding to those provided in the bottom 2, and specifically a hot water inflow opening 4a, a cold water inflow opening 4b, and an opening 4c for the outflow of hot, cold or mixed water. A movable plate 5 is present on the fixed plate 4, internally defines the mixing chamber 5a and is suitable to assume different positions with respect to the fixed plate 4, since it is connected to the end 6a of an actuation lever 6, which is pivoted at 6b on a rotating coupling 7 comprised within the body 3. As is known, by turning the lever 6 about the fulcrum 6b the flow-rate delivered by the cartridge varies; this circumstance is pointed out by figure 1, showing said lever in the position which produces the maximum flow-rate, with the wall 6c in contact with the wall 7a of the coupling 7, which indeed constitutes its stroke limiting abutment; the reference numeral 8a designates the angle defined by the axis of the lever with respect to the longitudinal axis of the cartridge, which in this condition is also visible in figure 3. In this situation, the areas for the water flow from the inflow openings 4a, 4b in the fixed plate 4 towards the mixing chamber 5a comprised within the movable plate 5 are those shown stippled in figure 1 and designated by the letter k, and is it immediately apparent that these flow areas decrease, with a consequent decrease in the flow-rate, when the lever is moved in the direction of the arrow F1, with a corresponding movement of the movable plate 5 in the direction of the arrow F2. In other words, one might say that angles smaller than 8a between the lever axis and the longitudinal axis of the cartridge are matched by flow-rate values smaller than the maximum value, which occurs at the angle 8a. It should be noted that the situation shown in figure 1 relates to the middle position of the rotating coupling 7 in its rotation, and it is well-known that by turning said coupling the temperature of the delivered water is changed; however, this circumstance has been mentioned merely for the sake of completeness, since it is irrelevant for the present invention. This introduction allows to easily understand the functionality of the device according to the present invention, which aims at limiting the maximum flow-rate deliverable by the cartridge according to a series of different values. The device according to the invention thus comprises a bush 9, having four side walls suitable to make contact with the side walls of the lever 6, which has a square cross-section, when the bush is associated with said lever; protrusions with different thicknesses extend from three of these walls, whereas the fourth wall has no protrusions. More specifically, the reference numeral 10 designates the wall without protrusions, 11 designates the wall provided with the thinnest protrusion 11a, 12 designates the wall provided with the protrusion 12a of intermediate thickness, and 13 designates the wall provided with the thickest protrusion 13a. When the bush 9 is associated with the lever 6 so that the wall 10 with no protrusion makes contact with the wall 6c of said lever, the situation of figures 1 and 3 occurs; in this situation, the wall 6c itself makes contact, by stroke limit abutment, with the wall 7a of the coupling 7; the angle 8a allowed to the rotation of the lever 6 is the maximum one, and thus the flow-rate delivered by the faucet is the highest. Limitation of this maximum flow-rate is obtained by associating the bush 9 with the lever 6 in a different manner. By arranging the bush so that the wall 11 is in contact with the wall 6c of the lever, the situation shown in figure 4 occurs: the insertion of the protrusion lla so that it forms an element for contrast against the wall 7a of the coupling causes the maximum stroke angle allowed to the lever 6 to be 8b, which is smaller than 8a, and the maximum flow-rate delivered by the cartridge is consequently smaller than the one produced in the condition of figure 3. By arranging the bush 9 so that the wall 12 is in contact with the wall 6c, with insertion of the protrusion 12a of intermediate thickness so that it constitutes a contrast element as shown in figure 5, the maximum flow-rate deliverable by the cartridge is even smaller, since the maximum stroke angle allowed to the lever is now 8c, which is smaller than 8b, and said maximum flow-rate is even smaller when the wall of the bush 9 in contact with the wall 6c is the wall 13, with insertion of the thickest protrusion 13a, since in this case, shown in figure 6, the maximum stroke angle allowed to the lever is 8d, which is smaller than 8c. All the above points out the excellent functionality of the device according to the present invention, which is naturally provided with means, not shown in the figures, for removable fixing in the various positions shown, combined with its great constructive simplicity. It is obviously possible to provide more than one bush with protrusions having different thicknesses. The described device according to the present invention is susceptible to numerous modifications and variations, all of which are within the scope of the inventive concept; thus, for example, the number of walls of the bush, with the related protrusions, may be any. In the practical execution of the device according to the present invention, all the details may be replaced with other technically equivalent elements; the materials employed, as well as the shapes and dimensions, may furthermore be any according to the requirements. Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs.

Claims: Flow-rate limiting device in a single-control mixer cartridge (1) for hot and cold water, said cartridge comprising: a bottom (2) provided with openings for the separate inflow of hot and cold water and with an opening (2a) for the outflow of hot, cold or mixed water; a body (3) associated with said bottom; a fixed plate (4) superimposed on said bottom and provided with water flow openings (4a-c) corresponding to those present in said bottom; and a movable plate (5) possibly provided with a plate cover internally defining a mixing chamber (5a) and suitable to assume different positions with respect to the fixed plate since it is connected to an actuation lever (6) pivoted on a coupling (7) rotatable within said body; said flow-rate limiting device comprising a bush (9) associated with said lever and having a plurality of protrusions (11a,12a,13a) of different thicknesses suitable to selectively constitute an element for contrast against the stroke limiter (7a) of said lever which corresponds to the maximum flow-rate position, characterized in that said stroke limiter is constituted by the inner wall of the coupling (7), and in that said protrusions (11a,12a,13a) of different thicknesses are suitable to be selectively inserted as an element for contrast between said stroke limiter (7a) and the side wall of said lever (6). Flow-rate limiting device in a single-control mixer cartridge according to claim 1, characterized in that said cartridge comprises an actuation lever (6) having a square cross-section, and said bush (9) comprises four side walls (10-13) suitable to make contact with the walls of the lever, protrusions (11a,12a,13a) with different thicknesses extending from three (11-13) of said walls, the fourth wall (10) having no protrusion.

Inventors: BOSIO ORLANDO, BOSIO, ORLANDO
Applicants: AMFAG SRL, AMFAG S.R.L.
Application year: 1993
Main classification: F16K31
IPC codes: F16K31