A multi-needle quilting machine provided with a thread cutter

Abstract: An electronically controlled multi-needle quilting machine including link means arranged between an eccentric (4) integral with a rotating spindle (2) and a lever (7), to drive in an oscillating motion a number of loopers (10,10',10'') which, in combination with a number of corresponding needles (13,13',13''), perform stiching operations by double chain stitches on a layered material (14) interposed between said members, said link means comprising a pneumatic cylinder (5) controlled to change the extension of its rod (6) during the various operational steps, whereby the link length is changed and the loopers (10,10',10'') may reach a position in which, by being provided with a blade (15) they perform a cutting operation on thread of respective needle.

Description: This invention concerns quilting machines and it relates in particular to a multi-needle quilting machine with double chain stitches, provided with a thread cutter. As it is known, a large share of the multi-needle quilting machines are presently of the electronically-controlled type, whereby they can be programmed to perform complicated stitching of a large variety of types. In particular, these machines are able to produce arrays of closed, mutually isolated patterns. For that purpose, a quilting machine is controlled in such a way that each needle, once a stitching has been finished, jumps to the next position without performing any stitching, so that an empty area is left between a pair of adjacent patterns. An important drawback of the known quilting machines is the fact that, between two patterns which have been stitched by the same needle, there is left an unsewn tensioned thread connecting, in particular, the stitching start and end point of a pattern to the corresponding point of the other pattern. Obviously, these superfluous threads have to be manually removed, and this involves longer times and higher costs to get the finished product. Automatic yarn cutting devices are known, such as from GB-A-2115025, in association with loopers of a tufting apparatus, wherein the operating needles, contrary to those of a quilting machine, are not really stitching by forming double chain stitches (with a lower yarn fed by a shuttle or a "crochet"), there being provided only a single yarn to form loop pile through engagement of a needle with the looper or, selectively, cut pile upon engagement with the looper and a knife. Therefore, the object of this invention is to provide a multi-needle quilting machine adapted to produce an array of closed pattern designs which are completely isolated from each other already at the end of an automatic manufacturing operation. Such an object is obtained by an electronically controlled multi-needle quilting machine of the above-mentioned type according to the preamble of claim 1 and provided with the features of the characterizing portion thereof. In addition to completely automating the manufacturing operations making them faster and more cost effective, this quilting machine affords the advantage of repeating the thread cutting with absolute uniformity, whereby the quilted product results to be extremely homogeneous. The above and other advantages of the machine according to this invention will become apparent from the following detailed description of an embodiment thereof, referring to the attached drawings wherein: Figure 1 is a schematic side elevational view of a portion of a quilting machine according to this invention, during the stitching step; Figure 2 is a schematic side elevational view of the same portion of the machine shown in Figure 1 during a thread cutting operation; and Figure 3 is a view of a detail of the subject machine. Referring now to Figure 1, the quilting machine according to this invention is shown to include a main spindle 1 which drives a secondary spindle 2 parallel thereto, by means of a belt 3 mounted on suitable pulleys. On spindle 2 there is mounted an eccentric 4 integral with a pneumatic cylinder 5 whose rod 6 is connected to an end of a substantially triangularly shaped lever 7. Said lever is pivoted on a shaft 8 carrying fastened thereon supports 9 of a first row of loopers 10 parallel to each other, only the first of which is visible in this figure. A second and a third row of loopers 10', 10'' are located on the front and rear side of said first row and pivoted around shafts 8', 8'' parallel to said first shaft 8, while at the ends of said shafts there are fastened respective levers 11, 11', 11'', hingedly connected by a transverse bar 12. Above the three rows of loopers, suitable dragging rollers (not shown) cause a sliding motion of the layered material 14 (which in the following, for sake of simplicity, is called fabric) which is operated upon by means of three rows of needles 13, 13' and 13'', each of which is positioned at a respective looper 10, 10', 10''. During the stitching step shown in Figure 1, rod 6 of pneumatic cylinder 5 is kept in a position of maximum extension, while said cylinder is actuated in a substantially reciprocating motion by means of eccentric 4 mounted on spindle 2. Therefore, cylinder 5 behaves like a link and it should be noted that in the known quilting machines, a link is in fact provided in place of cylinder 5. According to what has been said above, lever 7 is driven in an oscillating motion and it subjects to an alternating rotary motion both shaft 8 integral therewith and shafts 8' and 8'' through bar 12 and levers 11, 11' and 11''. Therefore, all the loopers of the machine are subjected to an oscillating motion and, in combination with the motion of the corresponding needles, they perform the double chain stitching used for quilting fabric 14. It should be noted that each double chain stitch is made by two threads only one of which, shown at 16, 16', 16'' passes through a respective needle 13, 13', 13''. It should further be noted that in this step each looper cooperates to working on the fabric with its upper portion only. When a machine operating cycle is over, i. e. when each needle has finished its stitching, the quilting machine control unit stops needles 13, 13', 13'' in a raised position relative to fabric 14, and with respective threads 16, 16', 16'' loaded on corresponding loopers 10, 10', 10'', while also main spindle 1 is stopped. Said threads, that during the stitching operations were substantially braked, are left free, and fabric 14 is moved forward through a span whose length may be programmed in order to control the length of the portion of thread inserted through the needle, with which the operation will have to be resumed next. At this point, after threads 16, 16', 16'' have been locked again through means already known, pneumatic cylinder 5 is biased in such a way as to bring rod 6 thereof in the minimum extension position, whereby lever 7 is rotated and, according to what has been said above, the same thing takes place for loopers 10, 10', 10''. In particular, the central row of loopers driven directly by lever 7, transmits an identical motion to the front and back row of loopers through bar 12 and levers 11, 11', 11'', whereby all the loopers result to be located in the position shown in the drawing, corresponding to a substantially larger rotation compared to the one performed during a regular oscillating motion during the stitching step. The figure shows that, following the above described motion, each thread 16, 16', 16'' slides all the way to the neck of a respective looper 10, 10', 10'' and it is in this point that the thread gets cut. In fact, Figure 3 shows that, at the neck of each looper 10 there is mounted a blade 15 for cutting the thread and, once said operation has been performed, the machine is brought back to the Figure 1 condition, and the normal stitching cycle is resumed. It should be noted that, when using a quilting machine according to this invention, in addition to doing completely away with the manual thread cutting step, it is possible to program the automatic cutting of said thread in such a way that the final look is improved. In fact, by dragging fabric 14 along a suitable span in the step ahead of thread cutting, "thread tails" are obtained (i.e. lengths of thread going from the cutting point to the needles eye) long enough to make it possible to resume normally the stitching operation after the cutting operation, but short enough to prevent the cut end of the thread to be left outside the surface of the fabric once the stitching has been resumed. It should eventually be noted that the subject machine can go through the sequence of operations necessary for the thread cutting cycle within few seconds, therefore without any substantial influence on the production times. It is understood that pneumatic cylinder 5 may be replaced by any known device, suitable for moving rod 6 according to the ways described herein above, while loopers 10, blades 15 mounted thereon, and all the mechanical components mentioned above may be of any other type suitable for their purpose. Therefore, the above and further modifications may be made by those skilled in this art to the quilting machine according to this invention without exceeding the scope of protection of this invention as defined in the appended claims.

Claims: An electronically controlled multi-needle quilting machine including link means arranged between an eccentric (4) mounted on a rotating spindle (2) and a lever (7) for actuating, by an oscillating motion, a number of loopers (10, 10', 10") which, in combination with respective needles (13, 13', 13") perform stitching operations by double chain stitches with yarns (16, 16', 16") on a fabric (14) interposed between said loopers and needles, characterized in that said link means comprises a pneumatic cylinder (5), with a piston rod (6) driven to vary the rod extension, and said loopers (10, 10', 10") are each provided with a blade (15). A quilting machine according to claim 1, characterized in that said blade (15) is provided in a neck zone of each looper (10, 10', 10"), with said lever (7) being pivotedly mounted on said piston rod (6) and adapted to drive through articulated means (8, 8',8"; 11, 11',11"; 12) said loopers for the stitching operation and, respectively, for engaging the yarns with said blade zone (15) and cutting the same with the piston rod (6) respectively extended and retracted.

Inventors: LANDONI GIANNINO, LANDONI, GIANNINO
Applicants: MECA SPA, MECA S.P.A.
Application year: 1993
Main classification: D05B11
IPC codes: D05B11, D05B65, D05B57