Metal rod and a method for manufacturing same

Abstract: The invention relates to metal rod (1) with a substantially round cross section comprising at least six rows (16,17) of ribs (11) arranged in the surface spread over the periphery, the surface of which is preferably provided with six rows of ribs (11) and the ribs (11) of at least one row are optionally arranged obliquely in the surface relative to the rod direction, wherein the ribs of adjoining rows of ribs are optionally oriented in herringbone form.

Description: The present invention relates to metal rod, in particular steel rod which is used in the building industry, namely in concrete constructions. It is important here that the metal rod has a good adhesion to concrete. The adhesion of metal rod to concrete can be improved by providing the metal rod with ribs, wherein eventually the ratio of the rib surface over the peripheral surface is a measure of the concrete adhesion (f r value). The metal rod must nevertheless have the smoothest possible external surface in order to minimalize wear of the metal rod processing machines and to enable optimal handling. Care must moreover be taken herein that the processed metal rod has a round, preferably circular round, cross section. Such metal rods are generally known for instance from DE-A- 2 704 819 oder EP-A- 0 399 910. According to the invention metal rod with an adequate concrete adhesion is obtained if the metal rod comprises at least six rows of ribs arranged in the surface spread over the periphery. By arranging six or more rows of ribs in a substantially symmetrical distribution along the periphery, not only can the rib height remain relatively small but a deformation of the cross sectional form is moreover substantially avoided. Optimum concrete adhesion is obtained when the surface of the metal rod is provided with six rows of ribs. In order to avoid torsion in the metal rod during production and to achieve a maximum concrete adhesion, it is further recommended that the ribs of adjoining rows of ribs are oriented in herringbone form. The present invention likewise relates to a method for manufacturing metal rod which is provided with at least six rows of ribs arranged in the surface spread over its periphery. This method is characterized in that the rows of ribs are arranged in the surface of the metal rod in two successive rolling operations, that is, first three or more rows of ribs followed by three or more rows of ribs in the remaining original surface of the metal rod. Because the forming of the ribs in the surface of the metal rod can result in cross sectional deformations and possible flow of the metal rod, it is recommended that for the first rolling operation the rollers are provided with a convex rolling surface. Ribs are thus formed under pressure with the rollers of the first rolling operation whereby an outward deforming occurs in the adjoining portions of the original surface of the metal rod, which is preferably counteracted by using rollers for the second rolling operation which are provided with a flat rolling surface. It is thus possible to provide metal rod having a quality substantially the same as hot-rolled metal rod. Mentioned and other features of the metal rod and the method for manufacturing thereof will be further elucidated hereinafter in the light of a non-limitative embodiment only given by way of example, wherein reference is made to the annexed drawing. In the drawing: figure 1 shows a perspective view of the two rolling operations applied for manufacturing metal rod according to the invention; and figures 2 and 3 each show a cross sectional view respectively along the line II-II and the line III-III of figure 1. Figure 1 shows the manufacture of metal rod 1 according to the invention, in particular steel rod, by processing a substantially circular metal rod 2 in two rolling stations 3 and 4. The rolling station 3 comprises three rollers 5-7 which are disposed in mutual rotational symmetry and are each provided with a rolling profile 8 for forming in the surface 9 of the metal rod 2 ribs 10 which are mutually separated by recesses 11. In the second rolling station 4 ribs 15 are formed in the remaining original portions of the surface 9 in similar manner using three rollers 12-14. The rollers 12-14 of rolling station 4 are likewise disposed in rotational symmetry. Ribs 10 and 15 of mutually adjoining rows 16 and 17 each lie obliquely, preferably at an angle of 30-50°, more preferably 40°, to the rod direction such that a so-called herringbone form is created. The oblique orientation in the surface 9 not only avoids torsion but also reduces the notch effect. Figure 2 shows in more detail the rollers 5-7 of the first rolling station 3. Rollers 5-7 have a substantially convex rolling surface 18 in which are located recesses 19 so that ribs 10 and recesses 11 are formed. The rollers 12-14 of rolling station 4 have, as shown in figure 3, a flat rolling surface 20 with recessed indentations 21 for forming of the ribs 15 for the eventual rows 17. As shown in figures 1 and 3, the eventual metal rod 1 has arranged therein six rows of ribs 16, 17 spread over its periphery. In preference the rows 16, 17 are arranged around such that in the finished metal rod 1 there remains substantially no free surface 22.

Claims: A metal rod (1) comprising a substantially round cross-section having at least six rows (16, 17) of ribs (10) arranged on a peripheral surface of said rod (1) and at least one recess (11), having a substantially flat profile when viewed in transverse section, disposed between adjacent ribs in each row of ribs, characterized in that the recesses (11) have alternatively substantially flat and substantially concave profiles, when viewed in transverse section of the metal rod, between the alternating rows of ribs (10). Metal rod (1) as claimed in claim 1, wherein the surface is provided with six rows of ribs (10, 15). Metal rod as claimed in claim 1 or 2, wherein the ribs (10, 15) of at least one row (16, 17) are arranged obliquely in the surface relative to the rod direction. Metal rod (1) as claimed in claim 3, wherein the ribs (10, 15) of adjoining rows (16, 17) of ribs (10, 15) are oriented in herringbone form. Method for manufacturing a metal rod as claimed in claims 1-4, wherein at least six rows of ribs (10, 15) are arranged on a peripheral surface of the metal rod (1) in two successive rolling operations, wherein for the first rolling operation, the rollers (12, 14) are provided with a convex rolling surface (18), for providing the metal rod with concave profiled recesses, when viewed in transverse section of the metal rod, and wherein for the second rolling operation, the rollers are provided with a flat rolling surface (20) for providing the rod with flat profiled recesses, when viewed in transverse section of the metal rod.

Inventors: VAN MERKSTEIJN JACOBUS LAMBERT, VAN MERKSTEIJN, JACOBUS LAMBERTUS
Applicants: MERKSTEIJN JACOBUS LAMBERTUS V, VAN MERKSTEIJN, JACOBUS LAMBERTUS
Application year: 1993
Main classification: E04C5
IPC codes: B21B1, B21D53, E04C5