Stud welding device

Abstract: A stud welding device for use in welding T studs comprises a receiver into which T studs are fed from a feeding device and located in the path of a plunger which carries the stud into a welding position. Spring means are provided in the receiver to engage the head of a T stud fed into the receiver to hold the stud in place thus to reduce the possibility of jamming.

Description: This invention relates to a Stud Welding device according to the preamble of claim 1. A particular type of stud which is commonly used in stud welding devices is T shaped, having a shank and a head of greater diameter than the shank. Such studs, which are referred to as "T studs" are often used in large quantities e.g. in the manufacture of automobiles, and with the shank welded to a work piece provide a convenient basis for further attachments to be secured to the workpiece. To achieve a high rate of operation T studs are normally fed automatically by a feeding device to the stud welding device - frequently indeed the stud welding device is used in an automatic production line without the individual supervision of an operator. Should a stud be misfed into the stud welding device and jam, the whole operation of the production line may have to be stopped while the jam is cleared and the device returned to proper operations. It is one of the objects of the present invention to provide a stud welding device for use in welding T studs in which the possibility of the T stud becoming jammed in the device is much reduced. The present invention provides a stud welding device comprising a plunger movable between an advanced and a retracted position a receiver adapted to receive a T stud from a feeding device and to locate it in the path of the plunger so that the plunger in its movement from its retracted to its advanced position carries the stud to locate it against a workpiece for welding thereto the receiver comprising a T shaped transverse passage leading to an axial bore through which the plunger moves the axial bore being of a diameter corresponding to that of the head of a T stud characterized in that spring means are provided adjacent the axial bore arranged to engage a circumferential face of the head of a T stud fed along the passage from the feeding device into alignment with the bore. In the accompanying drawings:- Figure 1 shows, diagrammatically, a stud welding device; Figure 2 shows, partly broken away, a receiver member of the stud welding gun; Figure 3 shows a view in section taken along the line III-III of Figure 2; Figure 4 shows a view in section taken along the line IV-IV of Figure 3; Figure 5 shows a view corresponding to Figure 4 with a T stud in position A stud welding device 2 (Figure 1) which is largely of conventional construction comprises a plunger 4 which is movable between an advanced position (shown in Figure 1 and a retracted position (not shown). The device also comprises a receiver 6 which is adapted to receive a T stud T from a feeding device 8, part only of which is shown in Figure 1. The receiver 6 comprises an axial bore 10 in which a T stud may be located in the path of the plunger 4, which moves through the bore, so that the plunger 4 in its movement from its retracted to its advanced position carries the stud to a nose piece 12 to locate the stud against a workpiece for welding thereto. The receiver 6 is shown in more detail in Figure 2. It comprises a supporting member 14, by which it is attached to the body of the stud welding device, and a locating member 16. The bore 10 is provided by aligned bores 18, 20 provided respectively in the supporting member 14 and the locating member 16. A step 22 formed on the locating member 16 mates with a corresponding step on the supporting member 14 and the two members are secured together by two bolts 24 and a pin 25. A transverse passage 26 is formed between the two members 14 and 16, and is T shaped, comprising a narrow leg portion 28, formed in the member 16 and appropriate to accommodate the shank 30 of a T stud T, and a wider, head portion 32, formed between the members 14 and 16 and appropriate to accommodate the head 34 of a T stud T. The passage 26 comprises a widened, lead in portion 36 at its outer end portion, to enable studs fed from the feeding device readily to pass into the passage 26 (as indicated by the arrows in Figures 2 and 3). Located between the supporting member 14 and the locating member 16 are spring means 38 which are situated adjacent the bore 10 and are arranged to engage a circumferential face of the head 34 of a T stud fed from the feeding device into the receiver 6 (see Fig. 5). The spring means 38 comprises two wire spring members 40,42, which lie in grooves 44,46, formed in member 16, and in two similar grooves (not shown) formed in the member 14. The spring members are, as can be seen from Figure 3 arranged diametrically opposed across the bore 10 parallel to each other and to the direction in which the stud is supplied along the passage 26 into the receiver 6. The grooves 44,46, in the member 16 (and similarly the grooves in the member 14) have narrow end portions adapted to fit closely around the spring members 40 and 42 and somewhat wider portions towards the bore 10. A recess 48 a little deeper than the spring members 40,42, is formed between the two members 14 and 16 concentric with the bore 10. The spring members 40 and 42 are arranged so that central portions 50, extend slightly into the passage 10. When the stud welding device is in operation, a T stud is fed under air pressure from the feeding device 8 into the passage 26 while the plunger 4 is in its retracted position. The T stud passes into alignment with the passage 10, deflecting the spring members 40,42, slightly outwards into the recess 48, and the spring member 40,42, engaging the outer circumferential face of the head 34 of the T stud holds the stud in position in the receiver to be engaged by the plunger on its movement into its advanced position. Misorientation of the T stud, and possible jamming of the stud welding device is thus avoided. It will be understood that while, for the purposes of illustration, a hand held stud welding device 2 has been described, the construction of the invention is equally useful in an automatic, fixed, stud welding device.

Claims: A stud welding device comprising a plunger (4) movable between an advanced and a retracted position a receiver (6) adapted to receive a T stud from a feeding device (8) and to locate it in the path of the plunger (4) so that the plunger (4) in its movement from its retracted to its advanced position carries the stud to locate it against a workpiece for welding thereto the receiver comprising a T shaped transverse passage (26) leading to an axial bore (10) through which the plunger moves the axial bore (10) being a diameter corresponding to that of the head of a T stud characterized in that spring means (38) are provided adjacent the axial bore arranged to engage a circumferential face of the head of a T stud fed along the passage (26) from the feeding device into alignment with the bore (10) A stud welding device according to claim 1 characterized in that the spring means comprise two spring members arranged diametrically opposed across the bore parallel to each other and to the direction which the stud is supplied from the feeding device. A stud welding device according to claim 2 wherein each spring member is in the form of a wire having end portions clamped in the receiver.

Inventors: GERHARDT ALFRED, LIEBICH KURT, GERHARDT, ALFRED, LIEBICH, KURT
Applicants: EMHART INC, EMHART INC.
Application year: 1993
Main classification: B23K9
IPC codes: B23K9