Alginate gel

Abstract: Alginate gels which have the form of a fibrous paste and which particularly have an alginate content (expressed as alginic acid) in the range 2 to 11 percent by weight may be prepared by treating a water-insoluble or water-swellable alginate fibre, for example calcium alginate fibre, with an aqueous solution of a solubilising salt, for example sodium chloride. The new gels are easier to handle than known alginate gels and are useful in wound dressing applications.

Description: This invention relates to alginate gels and their manufacture, particularly for use as wound dressings and in other medical and surgical applications. Alginates are naturally occurring substances which are extracted from brown seaweed. They are polysaccharides which are copolymers of guluronic acid (G) and mannuronic acid (M). The proportions of G and M in the polymer, and the distribution of G and M blocks in the polymer, depends on the source of the alginate. Some alginates, for example sodium and potassium alginates, are soluble in water. Other alginates, for example calcium and zinc alginates, are insoluble in water, as is alginic acid. Water-insoluble alginate fibres have been made by extrusion of an aqueous solution of a water-soluble alginate, for example sodium alginate, through a spinnerette into an aqueous solution containing a precipitating (insolubilising) cation, for example calcium. Water-soluble alginate fibres have been made by extrusion of an aqueous solution of a water-soluble alginate, through a spinnerette into a precipitating bath of a hydrophilic organic solvent, for example ethanol. Alginate gels have been made by mixing an aqueous solution of a water-soluble alginate with an aqueous solution containing a precipitating cation. The use of alginate materials in surgical dressings is well known, for example in the form of powders, fibres and gels. Alginate materials used in dressings may incorporate smaller or larger amounts of cations such as zinc, copper, silver, cerium, manganese or cobalt for therapeutic purposes. Alginate fibres may be used in dressings in the form of woven, knitted or non-woven fabrics. The alginate material used in dry alginate dressings (powders and fibres) is commonly calcium alginate or calcium sodium alginate in which the equivalent ratio of calcium to sodium is in the range 30:70 to 70:30 or 95:5. Dry alginate dressings may have a dehydrating effect on a wound, and it is common practice to wet such dressings with water or saline solution before application to the wound. Alginate gels used in wound dressing applications are commonly calcium sodium alginate gels. Such gels have a high moisture content and do not require wetting before application. Alginate materials which contain both a solubilising cation such as sodium and an insolubilising cation such as calcium may be preferred in some wound dressing applications. Such materials have a higher hydrophilicity and are more absorbent than those containing an insolubilising cation alone. Calcium sodium alginate fibres and gels are examples of such materials. Calcium sodium alginate fibres have good mechanical properties and are easy to handle, but their manufacture is a complex process involving partial replacement of the calcium ions in calcium alginate fibre by sodium ions. Known alginate gels are amorphous materials which are difficult to handle. It is an object of the invention to provide alginate gels with improved mechanical properties. It is another object of the invention to provide a convenient method of making such gels. G. Blaine, in Annals of Surgery, Volume 125 (1947), pages 102-114, describes the reaction of an aqueous sodium alginate solution with aqueous calcium chloride solution to form an alginate gel in the form of a soft, pliable clot. Alginates are reviewed in 'Properties of Alginates' by R.H. McDowell, 5th edition (1986), published by Kelco International (London). That publication states that alginate gel can be prepared by introduction of calcium ions into sodium alginate solution. High-strength gels are prepared from alginates containing a high proportion of G blocks. Reaction between free calcium ions and alginate is very rapid, so that the introduction of sufficient calcium to give strong irreversible gels poses the problem of its distribution throughout the whole volume without the shearing which would break down the rapidly formed gel network. WO-A-89/12471 describes a wound dressing prepared by wetting a pad comprising mixed salt alginate fibres which have first and second cations, the first cation (for example calcium) being capable of forming an insoluble alginate salt and the second cation (for example sodium) being capable of forming a soluble alginate salt, the equivalent ratio of the first to second cations being from 30:70 to 70:30, and preferably about 50:50. Because of the properties of the second (solubilising) cation, the sheet acquires gel-like qualities when wetted. The wetting liquid is preferably a sterile aqueous liquid such as distilled water or saline. The pad is generally provided in the form of a sheet, which may be a woven, knitted or preferably non-woven sheet. The invention provides in one aspect an alginate gel, characterised in that it has the form of a deformable, viscous, water-dispersible paste having visible fibrous structure and has an alginate content (expressed as alginic acid) in the range from 2 to 11 percent by weight, said gel being obtainable by treating a loose assembly of water-insoluble or water-swellable alginate staple fibres with an aqueous solution of a physiologically acceptable solubilising salt. The invention provides in another aspect a method of making an alginate gel according to the first aspect, characterised in that a loose assembly of water-insoluble or water-swellable alginate fibres is treated with an aqueous solution of a physiologically acceptable solubilising salt so as to form the gel. A solubilising salt is defined as a salt which contains a cation which is capable of forming a water-soluble alginate salt, and this cation may be referred to as a solubilising cation. The alginate gel according to the invention has the form of a viscous paste which is readily deformable, for example by moulding, spreading or extrusion through an orifice, and which has visible fibrous structure. The alginate gel of the invention generally takes the form of a transparent or translucent hydrocolloid or hydrogel. Fibrous structure can be seen in the gel either with the naked eye or microscopically, and fibrous material can be manually drawn in small amounts from it. Alginate gels of the invention can be handled considerably more easily than prior art alginate gels and have good shape retention. The alginate content of the fibrous gel according to the invention (expressed as alginic acid as beforesaid) is preferably no more than 10 per cent by weight. The alginate content of the gel may be at least 3 or 4 percent by weight. Gels having an alginate content in the range 3 to 7 per cent by weight may be preferred. The fibrous alginate gel according to the invention preferably contains sodium as solubilising cation and calcium as insolubilising cation. Those cations may be used alone or in conjunction with other suitable cations. The insolubilising cation may comprise a polymeric cation, for example chitosan. The fibrous alginate gel according to the invention generally has a sodium ion content in the range 0.6 to 1.4% by weight, preferably in the range 0.6 to 1.0%, more preferably in the range 0.6 to 0.9%, further preferably in the range 0.68 to 0.75%, by weight. The fibrous gel of the invention may be isotonic or moderately hypotonic or hypertonic. The fibrous gel of the invention may alternatively be highly hypertonic, containing for example at least 5 per cent or at least 10 per cent by weight sodium chloride. The gel according to the invention preferably has a calcium ion content of no more than 1% by weight, more preferably no more than 0.6%. The gel according to the invention preferably has a calcium content of at least 0.05% by weight, more preferably at least 0.1%, further preferably in the range 0.10 to 0.45% or in the range 0.15 to 0.35% by weight. The water content of the gel according to the invention is generally at least 85% by weight and may be at least 90%. The water content of the gel according to the invention is generally no more than about 97 or 98% by weight. The solids content (determined by oven drying) of the gel according to the invention is preferably in the range 3 to 10% by weight, more preferably in the range 3.5 to 8.0% by weight. The alginate may be a high-G or high-M alginate. High-M alginate having an M:G ratio of more than about 50:50, more preferably in the range about 55:45 to about 75:25, may be preferred. It has surprisingly been found that fibrous gels are more readily formed by the method of the invention from high-M than from high-G alginates. The ratio by weight of calcium to sodium ions in a high-M alginate gel according to the invention is preferably no more than 50:50 and is preferably at least 5:95, more preferably at least 10:90. The ratio by weight of calcium to sodium ions in a high-G alginate gel according to the invention is preferably no more than 20:80 and is preferably at least 2:98. The ratio by weight of calcium to alginic acid in a high-M alginate gel according to the invention is preferably no more than 0.06:1 and is preferably at least 0.02:1. The ratio by weight of calcium to alginic acid in a high-G alginate gel according to the invention is preferably no more than 0.03:1 and is preferably at least 0.0025:1. The alginate fibre used in the method of the invention generally has a unit weight in the range 1 to 10 decitex, preferably in the range 2 to 5 decitex. The alginate fibre may be used in the form of continuous filaments or staple fibre, although staple fibre is generally preferred. The staple length of such alginate fibre is not critical but may generally be in the range 5 to 100 mm. Fibre consisting of material of a range of decitex or staple length or both is suitable for use in the invention. Air-dry fibre or wet fibre, for example never-dried fibre, may be used in the invention. Before treatment with the solution of the solubilising salt the alginate fibre may be mixed with other pharmaceutically acceptable fibres, for example pectin or carrageenan fibres. The alginate fibre is preferably provided in the form of a loose assembly of staple fibre, for example a carded web. Treatment of alginate fibre with the solution of the solubilising salt in the method of the invention swells the fibre. it has been found that fibre restrained by incorporation in a fabric generally does not swell during treatment with a solution of the solubilising salt to the desired degree, and that in consequence a fibrous gel is not formed. Alginate powder does not form a fibrous gel when treated with an aqueous solution of a solubilising salt. The alginate fibre used in the method of the invention is conveniently a water-insoluble alginate, in particular calcium alginate. Other water-insoluble alginates, for example zinc alginate, may also be used. The cation in such water-insoluble alginates may be referred to as the insolubilising cation. Water-insoluble alginate fibre containing more than one type of insolubilising cation may also be used. Water-insoluble alginate fibre containing minor proportions of one or more solubilising cations may be used. The water-insoluble alginate fibre may alternatively contain hydrogen cations, for example alginic acid fibre or calcium hydrogen alginate fibre. The insolubilising cation may comprise a polymeric cation, for example chitosan. Water-swellable alginate fibre, for example calcium sodium alginate fibre, may alternatively be used. The solubilising salt is preferably a sodium salt, for example sodium chloride. Other sodium salts having physiologically acceptable anions, for example sodium acetate and sodium citrate, may also be used but are generally less preferred. Solubilising salts of other cations, for example magnesium, ammonium or substituted ammonium, may also be used. A solution of sodium alginate may be used. Mixtures of solubilising salts may be used. The concentration of solubilising salt in the solution is preferably chosen so as to provide a gel containing a physiologically acceptable concentration of the solubilising cation. Physiological or isotonic saline may be preferred as the solution for use in the method of the invention. The aqueous solution may optionally contain small proportions, generally no more than 10 per cent by weight, of one or more physiologically acceptable water-miscible organic solvents, for example ethanol. The method of the invention may be carried out by submersing the alginate fibre in an excess of the solution, followed by filtration, for example under weak vacuum or gravity, to remove the excess liquor. For example, 1 part of fibre may be submersed in 20 to 100 parts of solution. The method of the invention is preferably carried out at or near ambient temperature. The gel forms rapidly on submersion, and filtration can generally be carried out shortly thereafter, for example within 1 to 10 minutes after submersion. The cycle of submersion and filtration may be repeated to provide a more hydrophilic product; for example the cycle may be carried out up to 10 or 15 times, often 3 to 6 times. Insolubilising cation is progressively replaced by solubilising cation during such repetitions of the cycle. The alginate material generally takes the form of a gelatinous fibrous mass after a single treatment and the form of a translucent or transparent fibrous gel according to the invention after several treatments. Filtration is generally continued after each submersion until the gelatinous fibrous mass appears visibly dry or until the fibrous gel stops dripping, as the case may be. The method of the invention may alternatively be carried out by repeatedly adding portions of the solution to alginate supported on a filter and allowing the solution to drain through the alginate. Alternatively, the method of the invention may be carried out by continuously passing the solution of the solubilising salt through a thin bed of the alginate fibre until the fibrous gel is formed. Alternatively, the method of the invention may be performed by mixing suitably chosen alginate fibre with a suitable aqueous solution of a solubilising salt so as to form a fibrous alginate gel directly without the need for any filtration step. This alternative method is generally less preferred, because it may be found to be difficult to apply sufficiently vigorous mixing to form a homogeneous gel while retaining the fibrous nature of the gel. The alginate fibre should not be treated according to the method of the invention with the solution of solubilising salt to such an extent that the resulting gel has essentially no fibrous structure. The alginate gel of the invention contains a sufficient minimum proportion of insolubilising cation such that the gel possesses a fibrous structure as hereinbefore described. Alginate gel prepared according to the method of the invention can be dried to provide a material with a higher water absorbency, but it is generally preferred to use the gel as formed and collected. The method of the invention may be carried out using sterile materials and under sterile conditions. Alginate fibre may be sterilised prior to treatment with the aqueous solution of the solubilising salt, for example by exposure to ionising radiation, e.g. an electron beam or gamma rays, or to a chemical sterilising agent, e.g. ethylene oxide. Fibre sterilised using gamma rays has been found to be liable to give a lumpy gel which is prone to syneresis and this method of sterilisation is therefore generally less preferred. Alginate gel according to the invention may be sterilised to ensure its sterility before or preferably after packaging, preferably by autoclaving, for example 110-130°C for 10-30 minutes. Irradiation of the gel with gamma rays has generally been found to degrade the gel. The alginate gel of the invention may contain a free radical scavenger, for example a polyhydroxy alcohol such as mannitol or ribitol, to stabilise the gel against such effect of irradiation. The alginate gel of the invention may contain a conventional preservative for medical alginates, for example propylene glycol. The alginate gel of the invention may contain medicaments such as pharmaceutical or antimicrobial agents. Such materials may be dissolved or suspended in the solution of the solubilising salt so that they become incorporated into the gel during its manufacture. The alginate gel of the invention is preferably packaged in a syringe, tube or sachet from which it can be extruded for application onto a wound on a human or animal body. The alginate gel may alternatively be packaged in other ways, for example in jars, trays or other containers or in the form of a slab or sheet, e.g. 1 to 10 mm thick, placed between protective polymer films. The alginate gel of the invention is preferably packaged in single dose form. The alginate gel of the invention is generally stable on storage in sterile form over at least several months, during which time the gel retains its fibrous nature and does not exhibit any significant degree of syneresis. The alginate gels of the invention are mouldable and highly conformable. They are deformable and may therefore be used as dressings on curved surfaces. They may be used to pack deep wounds. Stiffer gels may be preferred for direct application to a wound and less stiff gels for extrusion onto a wound. They are absorbent and transmit water vapour from the wound surface. They have a debriding effect on wounds and are non-dehydrating. They may be removed from a wound when desired by washing with sterile distilled water or preferably with sterile saline solution. The invention is illustrated by the following Examples. Example 1 A known weight of air-dry alginate fibre having known contents of solubilising and insolubilising cations (Na and Ca) and containing known proportions of mannuronic and guluronic acids (M:G ratio) was placed in a screw-top bottle. Aqueous sodium chloride solution (100 ml) was then added to the bottle. The top was fitted to the bottle, which was then shaken and allowed to stand for at least 2 minutes. The mixture consisting of swollen fibre or fibrous gel in saline solution was filtered under vacuum (approximately 34 kPa absolute) through a Whatman No. 1 filter paper on a Büchner funnel. The appearance of the collected fibre or gel was noted and its weight recorded. The ratio of the weight of liquor in the collected fibre or gel to the weight of the original alginate fibre was calculated (Gel Ratio). The volume of the filtrate was measured and its calcium content determined by titration against 0.1M EDTA. The amount of calcium in the collected fibre or gel was calculated by difference, and the amount of calcium associated with bone-dry (B.D.) alginate was calculated on the assumptions that the fibre or gel consisted of calcium sodium alginate in association with a liquor having the same composition as the filtrate and that no alginate was dissolved in the filtrate. The percentages by weight of alginic acid (AlgH), sodium, calcium and water and the calcium to sodium ratio by weight in the fibre or gel were also calculated. The steps of treatment with aqueous sodium chloride, filtration and analysis were repeated until the filtration step became excessively slow. The following results were obtained using 2.5 g calcium alginate fibre having an M:G ratio 63:37 and 0.9% w/v saline solution Treatment No Gel Ratio Ca in B.D Alginate % Appearance AlgH % Ca % Na % H 2 O Ca:Na 0 - 9.41 F 77.4 8.00 0.17 14.4 98.2 1 4.5 6.87 G/F 14.2 1.12 0.72 84.0 61:39 2 8.6 5.29 F/G 8.1 0.50 0.72 90.7 41:59 3 12.1 4.14 F/G 5.9 0.29 0.70 93.1 29:71 4 15.6 3.50 F/G 4.7 0.19 0.67 94.5 22:78 5 17.8 3.05 F/G 4.1 0.15 0.66 95.1 19:81 6 20.2 2.66 F/G 3.7 0.12 0.65 95.6 16:84 7 21.2 2.39 F/G 3.5 0.10 0.65 95.8 13:87 Appearance is recorded as F for dry fibre, as G/F for gelatinous fibre, and as F/G for fibrous gel. Example 2 Example 1 was repeated, except that the weight of calcium alginate fibre was 5.0 g. The following results were obtained: Treatment No Gel Ratio Ca in B.D Alginate % Appearance AlgH % Ca % Na % H 2 O Ca:Na 0 - 9.41 F 77.4 8.00 0.17 14.4 98.2 1 2.9 7.63 G/F 19.7 1.71 0.68 77.9 72:28 2 5.0 6.51 G/F 13.0 0.97 0.75 85.3 56:44 3 7.5 5.30 F/G 9.1 0.58 0.75 89.5 44:56 4 9.6 4.68 F/G 7.3 0.41 0.74 91.6 36:64 5 12. 4.17 F/G 5.8 0.29 0.70 93.2 29:71 6 13.8 3.68 F/G 5.2 0.23 0.70 93.8 25:75 7 15.7 3.27 F/G 4.6 0.18 0.68 94.5 21:79 8 18.1 3.02 F/G 4.1 0.15 0.66 95.1 19:81 9 19.5 2.75 F/G 3.8 0.13 0.65 95.5 17:83 Example 3 Example 1 was repeated, except that the weight of calcium alginate fibre was 1.25 g. The following results were obtained: Treatment No Gel Ratio Ca in B.D Alginate % Appearance AlgH % Ca % Na % H 2 O Ca:Na 0 - 9.41 F 77.4 8.00 0.17 14.4 98.2 1 7.1 5.78 F/G 9.5 0.64 0.75 89.1 46:54 2 12.8 3.81 F/G 5.6 0.26 0.73 93.4 26:74 3 17.6 2.84 F/G 4.2 0.14 0.69 95.0 17:83 4 19.4 2.24 F/G 3.8 0.10 0.69 95.4 13:87 5 23.5 1.77 F/G 3.2 0.07 0.65 96.1 10:90 It will be noted that the value of the Gel Ratio was essentially the same for a given calcium content in B.D. alginate in each of Examples 1-3. Example 4 Example 1 was repeated, except that 1.35% w/v saline solution was used. The following results were obtained: Treatment No Gel Ratio Ca in B.D Alginate % Appearance AlgH % Ca % Na % H 2 O Ca:Na 0 - 9.41 F 77.4 8.00 0.17 14.4 98.2 1 4.9 6.13 G/F 12.7 0.91 0.93 85.4 49:51 2 10.0 4.28 F/G 7.1 0.37 0.91 91.7 29:71 3 13.5 3.31 F/G 5.3 0.22 0.89 93.6 20:80 4 16.3 2.73 F/G 4.5 0.15 0.87 94.5 15:85 5 19.4 2.28 F/G 3.8 0.11 0.84 95.2 12:88 It will be noted that the value of the Gel Ratio was generally lower for a given calcium content in B.D. Alginate in Example 4 than in Examples 1-3. Example 5 Example 1 was repeated, except that a calcium sodium alginate fibre having an M:G ratio 25:75 was used. The following results were obtained: Treatment No Gel Ratio Ca in B.D Alginate % Appearance AlgH % Ca % Na % H 2 O Ca:Na 0 - 8.00 F 77.4 6.80 1.81 14.0 79:21 1 3.3 6.50 G/F 18.2 1.32 1.01 79.5 57:43 2 3.0 5.67 G/F 19.2 1.21 1.26 78.4 49:51 3 3.3 5.03 G/F 17.9 1.00 1.35 79.7 43:57 4 4.2 4.46 G/F 15.0 0.74 1.30 83.0 36:64 5 4.8 3.93 G/F 13.3 0.58 1.28 84.9 31:69 6 5.1 3.46 G/F 12.7 0.49 1.31 85.5 27:73 7 5.9 2.98 G/F 11.2 0.38 1.27 87.1 23:77 8 6.2 2.51 F/G 10.8 0.31 1.30 87.6 19:81 9 8.8 2.04 F/G 7.9 0.19 1.09 90.8 15:85 10 8.0 1.67 F/G 8.6 0.17 1.20 90.0 12:88 11 8.8 1.31 F/G 7.9 0.12 1.16 90.9 9:91 12 10.2 0.96 F/G 6.9 0.08 1.09 91.9 7:93 13 11.3 0.71 F/G 6.3 0.05 1.04 92.6 5:95 14 14.8 0.39 F/G 4.9 0.03 0.91 94.2 3:97 Example 6 Example 1 was repeated with the following results: Treatment No Gel Ratio Appearance AlgH % Ca % Na % H 2 O Ca:Na 0 - F 77.4 8.00 0.17 14.4 98.2 1 5.4 G/F 14.2 1.12 0.72 84.0 61:39 2 9.6 F/G 8.2 0.50 0.72 90.7 41:59 3 13.2 F/G 5.9 0.29 0.70 93.1 29:71 4 16.6 F/G 4.7 0.19 0.67 94.5 22:78 5 18.8 F/G 4.1 0.15 0.66 95.1 19:81 6 21.2 F/G 3.7 0.12 0.65 95.6 16:84 The amount of alginate in the filtrate from each treatment was assessed by precipitation with calcium chloride solution and gravimetric analysis. The composition of the collected fibre or gel was calculated taking this dissolved alginate into account, with the following results: Treatment No AlgH % Ca % Na % H 2 O Ca:Na 0 77.4 8.00 0.17 14.4 98.2 1 13.7 1.12 0.72 84.5 61:39 2 7.5 0.50 0.67 91.3 43:57 3 5.2 0.29 0.62 93.9 32:68 4 4.0 0.19 0.56 95.2 25:75 5 3.5 0.15 0.53 95.5 22:78 6 3.0 0.12 0.50 96.4 19:81 Example 7 Calcium alginate fibre (25 g) having an M:G ratio 63:37 was supported on 100-mesh nylon gauze. A portion of 0.9% aqueous sodium chloride solution (1 1) was poured onto the fibre and allowed to drain through it at atmospheric pressure. The treatment with sodium chloride was carried out a total of three times. Weak vacuum was then applied until the gel stopped dripping. The alginate material on the gauze had the appearance of a fibrous gel. The gel weighed 283 g, contained 0.32% by weight calcium, and had a solids content (measured by oven-drying) of 6.4% by weight. The alginate content (expressed as alginic acid) of the gel was estimated to be about 6.5% by weight. Example 8 Calcium alginate fibre (2.5 g) having an M:G ratio 63:37 was added to a solution of trisodium citrate (0.5 g) in water (50 ml) with vigorous mixing. A fibrous gel formed immediately. The fibrous gel was calculated to contain 0.44% by weight calcium and to have a solids content of 5.5% by weight. If mixing was insufficiently vigorous, the gel tended to be lumpy; if mixing was excessively vigorous, the gel tended to lose its fibrous character. The alginate content (expressed as alginic acid) of the gel was estimated to be about 4% by weight. Example 9 Calcium alginate fibre (2.5 g) having an M:G ratio 63:37 was added with vigorous stirring to an aqueous solution containing 2.5% w/w sodium alginate (100 g). A fibrous gel formed immediately. The gel was calculated to contain 0.23% by weight calcium and to have a solids content of 5.0% by weight. If mixing was insufficiently vigorous, the gel tended to be lumpy; if mixing was excessively vigorous, the gel tended to lose its fibrous character. The alginate content (expressed as a alginic acid) of the gel was estimated to be about 4% by weight. Example 10 Calcium alginate fibre (5 g) having an M:G ratio 63:37 was washed with a solution which was a mixture of 0.1M HCl (200 ml) with water (50 ml). Excess liquor was drained off, and its calcium content assayed by titration against EDTA. This showed that 66% of the calcium ions had been removed from the fibre. The fibre was washed with distilled water, and the wet fibre added to 0.2M NaOH (70 ml) with vigorous stirring to form a fibrous alginate gel. The calcium content of the gel was estimated to be about 0.41% and the solids content to be about 6.7% by weight. The alginate content (expressed as alginic acid) of the gel was estimated to be about 5.5% by weight. Example 11 Absorption capacity of alginate gels was assessed in the following manner. A known quantity of the gel (10 +/- 0.5 g) was placed in a No. 1 sintered glass crucible and lightly pressed down. A solution containing 142mM sodium and 2.5mM calcium (made by dissolving the appropriate amounts of the chlorides in water) was added in 0.5 ml aliquots to the gel at 5 minute intervals until liquid was seen to pass through the gel and drip from the stem of the crucible. The total amount of solution added was recorded. Fibrous alginate gels according to the invention were prepared by the method of Example 1, except that 10 g calcium alginate fibre having an M:G ratio 63:37 was used. The following results were obtained, in which 'gel weight' is the weight of the fibrous gel obtained after treating the fibre repeatedly with portions of sodium chloride solution and filtration: Gel Weight g Ca % w/w Solids % w/w Absorption Capacity g 302 0.35 7.7 7.5 334 0.27 6.1 6.5 369 0.20 5.2 6.0 399 0.15 4.6 6.0 437 0.13 4.1 6.0 Example 12 Stiffness of alginate gels was measured in the following manner. A plastic sample container 60 mm in diameter and 50 mm deep was filled with the gel to be tested. The container was placed on the platform of a Stevens LFRA Texture Analyser fitted with a cylindrical probe of 1 in. (25 mm) diameter and 1.5 in. (38 mm) long. The probe was driven into the gel at 2 mm/sec to a depth of 10 mm and the result recorded in grams. The following results were obtained on gels prepared as described in Example 11: Gel Weight g Stiffness g 288 791 302 675 312 594 344 446 388 326 426 219 462 164 Stiffer gels are considered to be more appropriate for application to accessible wounds where the gel can be moulded to fit the wound. Less stiff gels are considered to be more suitable for application by syringe to inaccessible wounds. Example 13 Fibrous alginates prepared as described in Example 11 were sterilised by autoclaving at 121°C for 15 minutes. Absorbency measured by the method of Example 11 was reduced by 0.5 ml at all gel weights. The following results were obtained for stiffness, using the method of Example 12 and expressed in grams, before and after autoclaving: Before After 934 461 617 335 446 223 409 196 327 151 244 88 164 66 Comparative Example 1 A known weight of a needle-punched nonwoven calcium sodium alginate fibre wound dressing (M:G ratio 25:75, Ca:Na ratio 80:20), available from Britcair Limited under the Trademark "Kaltostat", was thoroughly wetted with water or 0.9% w/v saline solution and reweighed. In each case the wetted dressing took the form of a translucent coherent fabric sheet with high structural integrity which offered resistance to being torn by hand. The wetted dressings were not pasty or gelatinous and could not be moulded, spread or extruded. The wetted dressings were calculated to have the following compositions:- Treatment Weight Ratio AlgH % Ca % Na % H 2 O % Ca:Na Water 13.8 5.7 0.50 0.12 92.7 80:20 Water 13.0 6.0 0.53 0.13 92.3 80:20 Saline 11.2 7.0 0.61 0.48 91.0 56:44 Saline 10.3 7.6 0.66 0.49 90.3 58:42

Claims: An alginate gel, characterized in that it has the form of a deformable, viscous, water-dispersible paste having visible fibrous structure and has an alginate content (expressed as alginic acid) in the range from 2 to 11 percent by weight, said gel being obtainable by treating a loose assembly of water-insoluble or water-swellable alginate staple fibres with an aqueous solution of a physiologically acceptable solubilising salt. An alginate gel according to claim 1, characterised in that it has an alginate content (expressed as alginic acid) in the range 3 to 7 percent by weight. An alginate gel according to any preceding claim, characterised in that it has a sodium ion content in the range 0.6 to 1.4 percent by weight. An alginate gel according to claim 3, characterised in that it has a sodium ion content in the range 0.65 to 0.75 percent by weight. An alginate gel according to any preceding claim, characterised in that it has a calcium ion content in the range 0.05 to 0.60 percent by weight. An alginate gel according to claim 5, characterised in that it has a calcium ion content in the range 0.10 to 0.45 percent by weight. An alginate gel according to any preceding claim, characterised in that it has a solids content (determined by oven drying) in the range 3 to 10 percent by weight. An alginate gel according to claim 7, characterised in that the solids content is in the range 3.5 to 8.0 percent by weight. An alginate gel according to any preceding claim, characterised in that the alginate contains mannuronic and guluronic acid units in a ratio in the range of 55:45 to 75:25. An alginate gel according to claim 9, characterised in that the gel contains calcium and sodium ions in a weight ratio in the range 5:95 to 50:50. A method of making an alginate gel according to any one of claims 1 to 10, characterised in that a loose assembly of water-insoluble or water-swellable alginate fibres is treated with an aqueous solution of a physiologically acceptable solubilising salt so as to form the gel. A method according to claim 11, characterised in that the alginate fibre is provided for treatment in the form of a loose assembly of staple fibre. A method according to claim 11 or claim 12, characterised in that the alginate fibre is calcium alginate fibre. A method according to any one of claims 11 to 13, characterised in that the solubilising salt is sodium chloride. A method according to claim 14, characterised in that the solution of sodium chloride is physiological or isotonic saline. A method according to any one of claims 11 to 15, characterised in that the alginate is at least twice subjected to the cycle of submersion in an excess of the solution and collection by filtration until the gel has formed. A method according to claim 16, characterised in that the cycle of submersion and filtration is carried out 3 to 6 times. A method according to any one of claims 11 to 17, characterised in that the gel is subsequently sterilised by autoclaving. A wound dressing, characterised in that it comprises an alginate gel according to any of claims 1 to 10 or made by a method according to any of claims 11 to 18.

Inventors: THOMPSON JOSEPH, THOMPSON, JOSEPH
Applicants: ACORDIS FIBRES LTD, ACORDIS FIBRES (HOLDINGS) LIMITED
Application year: 1993
Main classification: C08B37
IPC codes: A61L15, A61L26, C08L5, D01F9