Electron gun for a cathode ray tube

Abstract: An electron gun having at least one tube, a pair of holders for holding both ends of the tube, a plurality of electrode layers which are provided on the inner surface of the tube so as to form a part of a main lens, at least one conductive layer provided on the surface of the tube, and a plurality of electrodes for forming a part of triode. Also, a method of manufacturing an electron gun comprises the steps of forming a plurality of electrode layers on the inner surface of at least one tube, providing at least one conductive layer on the surface of the tube, providing a pair of holders so as to hold both ends of said tube, providing a voltage supplying device on one of the pair of holders, and welding a plurality of electrodes forming a part of a triode to the other of the pair of holders.

Description: BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to an electron gun for a cathode ray tube in accordance with the precharacterizing part of claim 1 and a manufacturing method thereof in accordance with the precharacterizing part of the independent method claim 5. Such an electron gun and a manufacturing method are known form EP-A-0 362 922. Description of the Prior Art FIG. 1 of the accompanying drawings shows an example of an electron gun for a cathode ray tube according to the prior art. This conventional electron gun is of a unipotential type in which first to fifth grids G 1 to G 5 serving as acceleration an converging electrodes are disposed on the same axis (Z axis) in alignment with a cathode K from which electron beams are emitted, as shown in FIG. 1. The electron beam emitted from the cathode K is converged on a phosphor screen (not shown) by action of a pre-focus lens formed of the second and third grids G 2 and G 3 and a main lens formed of the third to fifth grids G 3 to G 5 . These cathode K and first through fifth grids G 1 to G 5 are fixed to a beading glass by melt bonding and assembled unitarily. The first to fifth grids G 1 to G 5 are made of a metal such as a stainless steel or the like. An example of the above conventional electron gun, however, encountered with the problems which follow: In the arrangement of the above electron gun, a displacement tends to occur in concentricity among the electrodes, in particular, the third to fifth grids G 3 to G 5 so that an electron beam is shifted form the axis to cause a so-called defocusing. Further, a potential difference among the electrodes occurs in a step-wise fashion so that discharge tends to occur among the third to fifth grids G 3 to G 5 . Furthermore, a spherical aberration of a lens system becomes large, which makes a spot diameter of electron beam large. The electron gun described in EP-A-0 362 922 and corresponding to the precharacterizing part of claim 1 comprises a helical electrically conducting glass-enamel layer on the inner surface of a hollow cylindrical tube, e.g. made of glass or a ceramic material. The electrically conducting glass-enamel layer may also have the shape of one or more rings or a combination of one or more rings with a helix. This resistive layer on the inner surface of the longitudinal tube has as contrasted to a resistive layer on the outer surface the advantage that problems due to undefined charging of the inner wall cannot occur. The tube and the helical or ring-shaped electrically conducting glass-enamel layer forms as a whole a focusing structure, that is a lens structure. This lens structure of the known electron gun, however, does not comprise specific electrode layers on the inner surface of the tube in addition to said helical electrically conducting glass-enamel layer and therefore has a structure differing from the electron gun structure of the present invention. OBJECTS AND SUMMARY OF THE INVENTION It is an object of the present invention to provide an electron gun in which an axial displacement of an electron beam can be reduced by suppressing a displacement of a concentricity of a main lens system and a manufacturing method thereof. It is another object of the present invention to provide an electron gun in which a discharge among electrodes can be prevented by reducing a potential gradient among the electrodes forming a main lens and a manufacturing method thereof. It is a further object of the present invention to provide an electron gun in which a spherical aberration of a main lens can be reduced and a manufacturing method thereof. According to a first aspect of the present invention, an electron gun for a cathode ray tube comprising: at least one tube of high resistance material; a pair of holders for holding both ends of said tube in a fixed longitudinal position according to a length axis of said electron gun, a plurality of electrodes forming a part of a triode, and a resistance layer provided in ring form or helical form in said longitudinal direction and vertically thereto on the inner surface of said tube and having a resistance value lower than that of said tube, is characterized by a plurality of electrode layers provided on the inner surface of said tube so as to form a part of a main lens, whereby one electrode layer is provided at each end of the tube and at least one layer is provided at a central portion of the tube and at least one conductive layer provided on the outer surface of said tube between said electrode layers provided at the ends of said tube, wherein said resistance layer is provided between adjacent electrode layers such that said resistance layer is partly overlapped on the respective electrode layers provided at the ends of said tube and wholly overlapped on said electrode layers provided at a central portion of said tube (claim 1). According to a second aspect of the present invention, a manufacturing method for manufacturing an electron gun for a cathode ray tube comprises the steps of: fixing at least one tube between a pair of holders holding both ends of said tube in a fixed longitudinal position according to a length axis of said electron gun, providing a plurality of electrodes forming a part of a triode, and providing a resistance layer in ring form or helical form in said longitudinal direction and vertically thereto on the inner surface of said tube, said resistance layer having a resistance value lower than that of said tube, is characterized by following steps: providing a plurality of electrode layers on the inner surface of said tube so as to form a part of a main lens, whereby one electrode layer is provided at each end of the tube and at least one layer is provided at a central portion of the tube and providing at least one conductive layer on the outer surface of said tube between said electrode layers provided at the ends of said tubes, wherein said resistance layer providing step provides the resistance layer between adjacent electrode layers such that said resistance layer is partly overlapped on the respective electrode layers provided at the ends of said tube and wholly overlapped on said electrode layers provided at a central portion of said tube (claim 5). Claims 2 to 4 depending on claim 1 are specifying advantageous developments thereof, and claims 6 to 9 depending on claim 5 are specifying advantageous developments of claim 5. The above and other objects, features, and advantages of the present invention will become apparent from the following detailed description of illustrative embodiments thereof to be read in conjunction with the accompanying drawings, in which like reference numerals are used to identify the same or similar parts in the several views. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram showing an arrangement of a conventional electron gun; FIG. 2 is a cross-sectional view showing an overall arrangement of an electron gun according to a first embodiment of the present invention; FIG. 3A is a front view showing a cylindrical holder used in the first embodiment of the present invention; FIG. 3B is a cross-sectional view taken through a line a - 0 - a' in FIG. 3A; FIG. 3C is a cross-sectional view taken through a line b - b' in FIG. 3A; FIG. 3D is a cross-sectional view taken through a line c - c' in FIG. 3C; FIG. 4 is a plan view showing an HV shield used in the first embodiment of the present invention; FIG. 5 is a flowchart to which reference will be made in explaining a manufacturing process of the electron gun according to the first embodiment of the present invention; FIGS. 6A through 6F are schematic diagrams used to explain the manufacturing process of the electron gun according to the first embodiment of the present invention; FIGS. 7A to 7C are respectively schematic diagrams used to explain a first example of a method of forming the electrode layers and the conductive ring; FIGS. 8A through 8D are respectively diagrams showing a second example of the method of forming the electrode layers and the conductive ring; FIGS. 9A to 9C are respectively diagrams used to explain the electrode layers and the conductive ring formed by the second example of the method according to the present invention; FIG. 10 is a diagram showing a third example of the method of forming the electrode layers and the conductive ring according to the present invention; FIGS. 11A through 11E are respectively diagrams used to explain a fourth example of the method of forming the electrode layers and the conductive ring; FIGS. 12A and 12B are respectively diagrams showing a fifth example of the method of forming the electrode layers and the conductive ring according to the present invention; FIG. 13 is a schematic diagram showing an example of a coating method of a resistance paste; FIG. 14 is a schematic diagram showing an example of a trimming method of a resistance layer; FIG. 15 is a schematic diagram showing an example of a method of forming a helical-shaped resistance layer; FIG. 16 is a schematic diagram used to explain the role of the conductive ring; FIGS. 17A through 17D are respectively graphs used to explain the role of the conductive ring according to the present invention; FIG. 18 is a diagram used to explain a principle of the effects achieved by this embodiment; FIG. 19 is a cross-sectional view showing other example of a method of attaching the cylindrical holder according to the present invention; FIGS. 20A and 20B are schematic diagrams showing other example of a method of fixing the high resistance tube according to the present invention; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An electron gun for a cathode ray tube according to a first embodiment of the present invention will hereinafter be described with reference to FIG. 2 through FIGS. 20A and 20B. FIG. 2 shows an overall arrangement of the electron gun according to the first embodiment of the present invention. The electron gun according to this embodiment is of a unipotential type. As shown in FIG. 2, according to this embodiment, a neck tube 1 includes at a portion near its stem 2 a cathode K which emits an electron beam. A cup-shaped member G 3A that constructs a first grid G 1 , a second grid G 2 and a third grid G 3 is disposed adjacent to the cathode K so as to become coaxial with the neck tube 1. A high resistance tube 3, which is used to form a main lens as will be described later on, is provided at the position adjoining the cup-shaped member G 3A coaxial with the neck tube 1. The high resistance tube 3 includes an HV (high voltage) shield 4 and an HV spring 5 fixed to its upper end portion. The stem 2 includes a plurality of stem pins 6 embedded thereto. A cut-off voltage that controls a beam amount is applied to the first grid G 1 . A voltage that is positively higher than the cathode voltage of the cathode K by about several 100s of Volts is applied to the second grid G 2 adjacent to the first grid G 1 . The cup-shaped member G 3A which constructs the first grid G 1 , the second grid G 2 and the third grid G 3 is fixed to a pair of bead glass 7 disposed at both sides of the cup-shaped member G 3A by melt bonding, thereby forming a triode. A lead wire 24 of the first grid G 1 and a lead wire 25 of the second grid G 2 are respectively connected to the stem pins 6 to thereby fix the triode. The high resistance tube 3 is made of a conductive material which is rendered electrically conductive by mixing and sintering oxides such as Ti (titanium), W (tungsten), Cu (copper) or the like into alumina (Al 2 O 3 ), for example, and a material such as ferrite, titanium-based ceramics or the like which is also rendered electrically conductive. This material has a main component of an insulating material having a high withstand voltage property. The high resistance tube 3 is cylinder in shape and is high in degree of true circle (e.g., smaller than 20 µm). The high resistance tube 3 is coated on its inner surface at its respective end portions and at its central portion with ring-shaped electrode layers 8, 9, 10 made of RuO 2 - glass paste, for example. The electrode layer 8 constructs the third grid G 3 together with the cup-shaped member G 3A , and the electrode layers 9, 10 serve as the fourth grid G 4 and the fifth grid G 5 , respectively. Portions between the adjacent electrode layers 8, 9, 10, there are provided a plurality of ring-shaped portions (hereinafter referred to as conductive rings) made of the same materials as those of the electrode films 8 to 10, for example. The electrode layers 8 to 10 and the conductive rings 11 are all formed in the direction perpendicular to the longitudinal direction of the high resistance tube 3, i.e., tube axis (Z axis) direction. It is preferable that a resistance value of the high resistance tube 3 is set in a range of from 100 MΩ to 10TΩ between the electrode layers 8 and 9 and between the electrode layers 9 and 10 if a diameter of the high resistance tube 3 and a spacing between the electrode layers 8, 9 and a spacing between the electrode layers 9, 10 are selected to be about 12 mm, respectively. More preferably, the resistance value of the high resistance tube 3 is set to be about 1 GΩ. If the resistance value of the high resistance tube 3 is selected to be a value smaller than the above value, then the high resistance tube 3 tends to generate a heat. If on the other hand the resistance value of the high resistance tube 3 is selected to be larger than the above value, then the high resistance tube 3 tends to be electrified. Incidentally, if the above resistance value is set to be 1 GΩ, then a volume resistivity of the high resistance tube 3 becomes 10 8 Ω·cm. The high resistance tube 3 is coated on one outer surface thereof with a conductive layer 17 extended in its longitudinal direction. Further, there is formed a resistance layer 11 in such a fashion that the resistance layer 11 is partly overlapped on the electrode layers or films 8, 10 provided at the respective ends and that the resistance layer 11 is wholly overlapped on the electrode layer 9 provided at the central portion. Alternatively, the resistance layer 11 may be formed in a spiral fashion (helical fashion) among the electrode layers 8, 9 and 10. The high resistance tube 3 includes at its respective ends fixed cylindrical holders 12 (12a, 12b) which are used to connect the electrode films 8 and 10 electrically. The cylindrical holder 12 is made of a metal such as a stainless steel or the like, for example. Also, the cylindrical holder 12 includes a ring-shaped flange portion 13 fitted into the high resistance tube 3 as shown in FIGS. 3A to 3C. A pair of opposing protrusions 14 are provided on the inner periphery of the ring-shaped flange portion 13 at its three places. Inside protrusions of these protrusions 14 are brought in contact with the electrode films 10, 12 formed on the inner surface of the high resistance tube 3. The cylindrical holder 12a and the cylindrical holder 12b are electrically connected to each other via the conductive layer 17 formed on the outer surface of the high resistance tube 3. Referring back to FIG. 2, the high resistance tube 3 includes at its substantially central portion a G 4 pin 15. It is preferable that the G 4 pin 15 is made of cobalt iron or Ti alloy having an expansion coefficient substantially equal to that of the high resistance tube 3. The G 4 pin 15 is attached to the substantially central portion of the high resistance tube 3 so as to come in contact with the electrode layer 9 through an aperture 16 (see FIG. 6A) formed through the high resistance tube 3. As shown in FIG. 2, the G 4 pin 15 is connected with a lead wire 26. This lead wire 26 is connected to the stem pin 6, though not shown. As shown in FIG. 4, the HV shield 4 is a flat-shaped member made of SUS304 or the like, for example, and has through its central portion an aperture 18 bored to pass the electron beam therethrough. The HV shield 4 is fixed to the cylindrical holder 12 by welding. The HV spring 5 is made of Inconel, for example. As shown in FIG. 2, the HV spring 5 is fixed to the respective ends of the HV shield 4 by welding so that its tip end portions press the inner surface of the neck tube 1. The HV spring 5 is electrically connected to an anode button (not shown) through a conductive layer made of a carbon or the like. A method of manufacturing an electron gun according to the embodiment of the present invention will be described with reference to FIG. 5 and FIGS. 6A through 6F. Initially, the aperture 16 that is used to attach the G 4 pin 15 is bored through the high resistance tube 3 as shown in step S1 in FIG. 5 and FIG. 6A. Then, the high resistance tube 3 is rinsed by water and then dried as shown at step S2 in FIG. 5. Subsequently, the electrode layers 8 to 10 and the conductive ring 11 are formed on the inner surface of the high resistance tube 3 by coating according to the method below (see step S3 in FIG. 5 and in FIG. 6B). In this case, RuO 2 - glass paste (manufactured by E.I. du Pont de Nemours & Company under the trade name of #9516) is used as the conductive paste and the coating is carried out so as to form a uniform film thickness. A first example of a method of forming the electrode layers 8 to 10 and the conductive rings 11 will be described with reference to FIGS. 7A to 7C. FIG. 7A shows a method of coating the conductive paste. As shown in FIG. 7A, a rotatable rubber roller 18 having substantially the same length as that of the high resistance tube 3 is put into the inside of the high resistance tube 3, and the rubber roller 18 is urged against the inner surface of the high resistance tube 3 under spring force of a pair of springs 19. In this case, after a conductive paste 20 of a constant amount is put on the rubber roller 18 along its longitudinal direction as shown in FIG. 7B, the rubber roller 18 is set in the inside of the high resistance tube 3 as shown in FIG. 7A, and the high resistance tube 3 is rotated about a rotation axis O 1 . Thus, the rubber roller 18 also is rotated about a rotation axis O 2 to cause the conductive paster 20 to be coated on the whole inner surface of the high resistance tube 3. Thereafter, the rubber roller 18 is ejected from the high resistance tube 3 and then heated by a hot wind, for example, to dry the same, while rotating the high resistance tube 3. Thus, the conductive paste 20 can be prevented from being dropped. FIG. 7C shows a method of trimming the conductive paste 20. As shown in FIG. 7C, a supporting rod 21 includes a scribing disk 22 made of a cemented carbide attached to its top eccentrically. This supporting rod 21 is on the other hand pulled in the direction perpendicular to the longitudinal direction of the high resistance tube 3 under spring forces of a spring 23. In the trimming process, the high resistance tube 3 is rotated in the direction shown by an arrow a in FIG. 7C, and the supporting rod 21 is disposed within the high resistance tube 3. When the supporting rod 21 is moved in the direction shown by an arrow b or c and then brought to the unnecessary position of the conductive paste 20, the scribing disk 22 is urged against the conductive paste 20 under spring force of the spring 23, thereby trimming the conductive paster 20. On the other hand, the conductive paste 20 is left by releasing the spring 23 on the portion where the conductive paste 20 need be coated. Alternatively, the conductive paste 20 on the unnecessary position may be removed by a heat generated by the absorption of a laser light. A second example of the method of forming the electrode layers 8 to 10 and the conductive rings 11 will be described with reference to FIGS. 8A through 8D. This method is based on an exposure method using a negative type resist material (e.g., PVA - ADC, etc.). According to this method, as shown in FIG. 8A, a resist material 30 is coated on the inner surface of the high resistance tube 3 while the high resistance tube 3 is being rotated. Subsequently, as shown in FIG. 8B, into the high resistance tube 3, there is inserted a mask 31 and then they are positioned. The mask 31 is produced by forming patterns 32 as the same patterns as those of the electrode layers 8 to 10 and the conductive rings 11 around the outer periphery of ultraviolet transmission glass (e.g., quartz) having the same diameter as the inner diameter of the high resistance tube 3. Subsequently, as shown in FIG. 8C, an ultraviolet radiation lamp 33 is disposed within the mask 31 and an exposure is effected by the ultraviolet radiation lamp 33. Then, the development is carried out for the coated resist material by rinsing the same by water after the mask 31 had been removed from the high resistance tube 3, thereby forming electrode patterns of resists 34 as shown in FIG. 9A. Then, as shown in FIG. 8D, the high resistance tube 3 is disposed within a vacuum pump 35 and a wire 36 made of a metal, such as Al, Au or the like is heated by a heater 37, whereby a metal layer 38 is deposited on the inner surface of the high resistance tube 3 as shown in FIG. 9B. Further, the electrode films 8 to 11 and the conductive ring 11 are formed by carrying out a reverse development using H 2 O 2 and a baking (at 430°C for 30 minutes) as shown in FIG. 9C. A third example of the method of forming the electrode layers 8 to 10 and the conductive rings 11 will be described with reference to FIG. 10 (i.e., metal mask evaporation method). According to this method, a ring-shaped mask 38 made of a metal is fitted into the high resistance tube 3 so as to closely come in contact with the inner surface of the high resistance tube 3. Then, the high resistance tube 3 with the mask 38 is disposed within a vessel 39 coupled to a vacuum pump (not shown). Then, the vessel 39 is made vacuum and an evaporation metal 40 is heated by a heater 39a to be deposited on the inner surface of the high resistance tube 3 through the metal ring-shaped mask 38. A fourth example of the method of forming the electrode layers 8 to 10 and the conductive ring 11 will be described with reference to FIG. 11 (thermal transfer method). In the case of this method, a thermal transfer base film 41 made of polyester is shaped as a cylinder (see FIG. 11A). A thermal transfer sheet 43 is completed by sequentially coating respective layers of a stripping layer (not shown), conductive layers 42 and a bonding layer (not shown) on the base film 41 (see FIG. 11B). Subsequently, as shown in FIG. 11C, this thermal transfer sheet 43 is positioned and then inserted into the high resistance tube 3. Then, the thermal transfer sheet 43 is closely brought in contact with the inner surface of the high resistance tube 3 by an air pressure, and heated and then pressed by a silicon roller 44 which incorporates therein a heater (see FIG. 11D). Consequently, the conductive layers 42 on the thermal transfer sheet 43 are thermally transferred on the inner surface of the high resistance tube 3, thereby forming the electrode layers 8 to 10 and the conductive rings 11. Thereafter, the base film 41 is stripped and removed as shown in FIG. 11E. Then, as shown in FIGS. 12A and 12B, concave portions 3A, 3B are formed on the inner wall of the high resistance tube 3 in advance, and the electrode layers 8 to 10 and the conductive rings 11 of the predetermined patterns can be formed by coating the conductive paste 20 on the whole inner surface of the concave portions 3A, 3B by using the rubber roller 18 shown in FIG. 7. Alternatively, the above-mentioned electrode layers 8 to 10 and the conductive rings 11 can be formed by spraying the conductive paste 20 on the inner surface of the high resistance tube 3 according to an so-called ink jet system. After the electrode layers 8 to 10 and the conductive rings 11 had been formed by the above-mentioned methods, the leveling and drying are carried out (see step S4 in FIG. 5) in order to keep the film thickness uniform. Thereafter, the product is baked at, for example, 850°C for 10 minutes in the air (see step S5 in FIG. 5), thereby fixing the electrode layers 8 to 10 and the conductive rings 11 on the inner surface of the high resistance tube 3 made of a ceramic. This baking process becomes unnecessary if the third method (metal mask evaporation method) of the methods of forming the electrode layers 8 to 10 and the conductive rings 11 is used. Thereafter, as shown in FIG. 6C, to electrically connect the electrode layer 8 serving as the third grid G 3 and the electrode layer 10 serving as the fifth grid G 5 , a conductive layer 17 is formed by coating the above conductive paste 20 on the outer surface of the high resistance tube 3 in its longitudinal direction on the side in which the G 4 pin 15 is not provided. Then, the center of the high resistance tube 3 is determined by a positioning jig, and the cylindrical holders 12a and 12b are set to the high resistance tube 3. Also, the G 4 pin 15 is attached to the aperture 16 and fixed thereto by a jig, which are respectively baked at, for example, 850°C for 10 minutes through a frit glass g as shown in FIG. 6D (see steps S6, S7 in FIG. 5). Incidentally, the following variant is also possible. That is, after the electrode layers 8 to 10 and the conductive rings 11 had been formed, the leveling and drying (step S4 in FIG. 5) and the baking process (step S5 in FIG. 5) are not carried out but instead, the cylindrical holders 12 and the G 4 pin 15 are set and coated with the frit glass g, which are then baked at a time (see step S7 in FIG. 5). Subsequently, as shown in FIG. 6E, a resistance film 11A is coated on substantially the whole inner surface of the high resistance tube 3, i.e., leaving small portions of the high resistance tube 3 at its the respective ends where the electrode layers 8 and 10 are formed. As the resistance paste, there is used RuO 2 - glass paste (manufactured by E.I.du Pont de Nemours & Company under the trade name of #9516), and the coating is carried out so as to provide a uniform film thickness according to a method which will be described later on. FIG. 13 shows an example of a coating method of the resistance paste. As shown in FIG. 13, the high resistance tube 3 is rotated about the Z axis, i.e., tube axis direction, and a resistance paste 68 of a predetermined amount is supplied to the inner surface of the high resistance tube 3 from a nozzle 60 connected to a tank 69 of the resistance paste 68. Then, after the leveling and the drying were effected on the resistance layer 11A, the trimming and the rinsing of the resistance layer 11A are carried out by a method shown in FIG. 14. FIG. 14 shows an example of a trimming method. More specifically, while the high resistance tube 3 is being rotated about the Z axis, the high resistance tube 3 is moved in the X axis direction and the tip end of a scribing needle 61 is brought in contact with the surface of the resistance layer 11A, thereby the resistance layer 11A being scribed in a spiral or helical fashion. In this case, only the portions that are not overlapped on the electrode layers 8 to 10 are scribed. According to this process, the resistance layers 11A are helically formed between the electrode layers 8, 9 and between the electrode layers 9, 10 (see FIG. 6F). Incidentally, chips produced in the trimming process are completely removed from the high resistance tube 3 by some suitable means, such as a blow of air or the like (rinsing by water). On the other hand, the present invention is not limited to the above-mentioned method, and the resistance layers 11A may be formed in a helical fashion according to the following method. More specifically, after the leveling and the drying were carried out, as shown in FIG. 15, while the high resistance tube 3 is being rotated about the Z axis, the high resistance tube 3 is moved in the X axis direction and the resistance paste 68 can be supplied to the inner surface of the high resistance tube 3 from a dispenser 72 (needle) connected to the tank 69 of the resistance paste 68. After the helical-shaped resistance film 11A had been formed according to the above-mentioned process, the high resistance tube 3 is baked at, for example, 850°C for 10 minutes. Thus, the electrode layers 8 to 10 and the resistance layer 11A are dissolved to, fixed to and then stabilized on the high resistance tube 3. Thereafter, the HV shield 4 and the HV spring 5 are assembled on and welded to one cylindrical holder 12a by using the positioning jig. Whereas, the triode (cathode K, the first grid G 1 , the second grid G 2 and the cup-shaped member G 3A ) assembled in advance by the well-known beading method is assembled on the other cylindrical holder 12b by using the positioning jig and then welded thereto (see step S8 in FIG. 5). Further, the electron gun shown in FIG. 2 is formed by connecting the lead wires 24, 25 of the first and second grid G 1 , G 2 and the lead wire 16 of the G 4 pin 15 to the stem pins 6 embedded into the stem 2 (step S9 in FIG. 5). The conductive rings 11 thus formed according to the above-mentioned processes can function as follows: As shown in FIGS. 16 and 17A, a resistance on the surface of the inner wall of the high resistance tube 3 is fluctuated in its upper portion 45a and in its lower portion 45b. However, if the conductive rings 11 are provided on the high resistance tube 3 in its longitudinal direction (Z axis direction) and in its vertical direction (Y axis direction) according to the embodiment of the present invention, then the potentials in the Y axis direction are made equal so that the fluctuation of the resistance can be avoided. When the electrode layer 8 is provided at the position of Z = 0 mm and the conductive ring 11 is provided at the position of Z = 100 mm as shown in FIG. 17B, for example, resistance scattered values among the electrode layers 8 to 10 and the conductive ring 11 are reduced much more if the conductive ring 11 is provided (R 1 > R 2 , R 4 > R 5 ). If the conductive ring 11 is provided at also the position of Z = 50 mm, then as shown in FIG. 17C, the resistance scattered values can be further reduced (R 2 > R 3 , R 5 > R 6 = 0). Consequently, when the conductive ring 11 is provided among the electrode layers 8 to 10 as seen in the embodiment of the present invention, a spherical aberration of the electron lens system formed by the electrode layers 8 to 10 can be reduced. Then, as the number of the conductive rings 11 provided is increased and the accuracy with which the conductive rings 11 are provided is increased, there can be achieved similar effects that are achieved when the concentricity of the members forming the electron gun is reduced in the conventional apparatus. Further, potentials among the electrodes can be fine adjusted by changing the pitch and width of the conductive rings 11 as shown in FIG. 17D. In the electron gun thus arranged according to the embodiment of the present invention, since the electrode layers 8 to 10 corresponding to the third to fifth grids G3 to G 5 forming the main lens are formed integrally with the high resistance tube 3 formed with a high accuracy, axial displacement of these electrode layers 8 to 10 relative to the Z axis can be reduced. Therefore, according to the embodiment of the present invention, the axial displacement of the electron beam can be suppressed. Further, according to the embodiment of the present invention, since a plurality of conductive rings 11 are formed among the electrode layers 8 to 10, as shown in FIG. 18, a potential gradient (changing ratio of electric field intensity) among the electrode layers 8 to 10 can be reduced as compared with the example of the prior art with the result that a discharge among the electrode layers 8 to 10 becomes difficult to occur. Further, since the spherical aberration can be reduced as described above, the spot diameter of the electron beam can be reduced and therefore a resolution can be improved. In this case, since the high resistance substance exists among the electrode layers 8 to 10, the third to fifth grids G 3 to G 5 that form a desired main lens can be obtained by providing the conductive rings 11 of which number is less than that needed when electrodes are formed on a cylindrical member of low resistance value and the helical-shaped resistor members are provided among the electrodes. As a result, the electron gun can be manufactured with ease. Further, since the conductive rings 11 according to this embodiment is formed in the vertical direction relative to the Z axis, potentials among the electrode layers 8 to 10 can be stabilized. According to the embodiment of the present invention, since a current flows in parallel to the Z axis within the high resistance tube 3, a magnetic field is not generated within the high resistance tube 3, and hence the displacement of the electron beam can be prevented. While the electrode layers 8 and 10 are connected through the conductive layer 17 and the cylindrical holders 12a, 12b as described above, the present invention is not limited thereto and the cylindrical holders 12a, 12b can be connected by lead wires, for example. While the cylindrical holders 12a, 12b are fixed to the high resistance tube 3 by using the frit glass g as shown in FIG. 6D, for example, the present invention is not limited thereto and the following variant is also possible. That is, as shown in FIG. 19, for example, a concave portion 3a is formed on the outer surface of the high resistance tube 3 and the concave portion 3a and the protrusion 14 of the cylindrical holder 12 are fitted each other. In this case, the HV shield 4 and the cylindrical holder 12 may be welded in advance. Further, the HV shield 4 and the HV spring 5 may be fixed not by the welding but by the insertion. In addition, the number of the protrusions 14 provided on the cylindrical holder 12 is not limited to those described in the embodiment of the present invention and an arbitrary number of the protrusions 14 can be selected inasmuch as there are provided a plurality of protrusions 14. Further, while only the first grid G 1 , the second grid G 2 and the third grid member G 3A are fixed by using the bead glass 7 as described above, the present invention is not limited thereto and the HV shield 4 can also be fixed together with the first grid G 1 , the second grid G 2 and the third grid member G 3A by extending the bead glass 7, for example. With this structure, a stronger electron gun can be assembled. In this case, the first grid G 1 , the second grid G 2 , the third grid member G 3A and the HV shield 4 can be fixed by the bead glass 7 in the last assembly process of the electron gun. Further, the bead glass 7 need not be extended to the HV shield 4 but as shown in FIGS. 20A and 20B, the high resistance tube 3 is sandwiched by a pair of band-shaped belts B and the bead glass 7 is extended up to the intermediate portion of the high resistance tube 3, whereafter the high resistance tube 3 and the triode can be fixed by melt bonding the belts B to the bead glass 7. Furthermore, the present invention can be applied not only to the above-mentioned unipotential type electron gun but also to a bipotential type electron gun. As described above, according to the present invention, since the resistor cylindrical member having the electrodes forming the main lens which converges the electron beam is made of the high resistance substance, the displacement of the concentricity of the main lens system can be suppressed and the axial displacement of the electron beam can be reduced. Further, according to the present invention, since the potential gradient between the electrodes constructing the main lens is reduced, the discharge between the electrodes can be prevented. In addition, since the spherical aberration of the main lens can be reduced, the diameter of the beam or the beam spot can be reduced and therefore the resolution can be improved. Furthermore, since the conductive terminal of the fourth grid is led out from the predetermined position of the resistance cylindrical member, the axial potential can be fined adjusted with the result that the spherical aberration of the main lens can be reduced more. The electron gun of the present invention can be manufactured with ease by forming the electrodes or low resistance layers by coating the conductive paste on the inner surface of the resistance cylindrical member by using the roller. Having described preferred embodiments of the invention with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments and that various changes and modifications could be effected therein by one skilled in the art.

Claims: An electron gun for a cathode ray tube comprising: at least one tube (3) of high resistance material; a pair of holders (12a, 12b) for holding both ends of said tube (3) in a fixed longitudinal position according to a length axis (Z) of said electron gun, a plurality of electrodes (K, G 1 , G 2 , G 3 , G 4 , 15) forming a part of a triode, and a resistance layer (11, llA) provided in ring form or helical form in said longitudinal direction (Z) and vertically thereto on the inner surface of said tube (3) and having a resistance value lower than that of said tube (3), characterized by a plurality of electrode layers (8, 9, 10) provided on the inner surface of said tube (3) so as to form a part of a main lens, whereby one electrode layer (8, 10) is provided at each end of the tube (3) and at least one layer is provided at a central portion of the tube (3) and at least one conductive layer (17) provided on the outer surface of said tube (3) between said electrode layers (8, 10) provided at the ends of said tube (3), wherein said resistance layer (11, 11A) is provided between adjacent electrode layers (8, 9, 10) such that said resistance layer (11, 11A) is partly overlapped on the respective electrode layers (8, 10) provided at the ends of said tube (3) and wholly overlapped on said electrode layers (9) provided at a central portion of said tube (3). The electron gun as recited in claim 1, wherein the resistance value of said tube (3) falls in a range of from 100 MΩ to 1TΩ. The electron gun as recited in claim 1, wherein said tube is made of a ceramic. The electron gun as recited in claim 1, wherein said tube is formed of a ceramic including oxides selected from a group of aluminum, titanium, tungsten and copper. A method of manufacturing an electron gun for a cathode ray tube comprising the steps of: fixing at least one tube between a pair of holders holding both ends of said tube in a fixed longitudinal position according to a length axis of said electron gun, providing a plurality of electrodes forming a part of a triode, and providing a resistance layer in ring form or helical for in said longitudinal direction and vertically thereto on the inner surface of said tube, said resistance layer having a resistance value lower than that of said tube, characterized by following steps: providing a plurality of electrode layers on the inner surface of said tube so as to form a part of a main lens, whereby one electrode layer is provided at each end of the tube and at least one layer is provided at a central portion of the tube and providing at least one conductive layer on the outer surface of said tube between said electrode layers provided at the ends of said tubes, wherein said resistance layer providing step provides the resistance layer between adjacent electrode layers such that said resistance layer is partly overlapped on the respective electrode layers provided at the ends of said tube and wholly overlapped on said electrode layers provided at a central portion of said tube. The method of manufacturing an electron gun as recited in claim 5, wherein said step of forming said electrode layers comprises the steps of putting a roller and a conductive paste into said tube, rotating said tube and said roller for coating said conductive paste on the inner surface of said tube, drying said conductive paste, and trimming said conductive paste so as to form said electrode layers. The method of manufacturing an electron gun as recited in claim 5, wherein said step of forming said electrode layers comprises the steps of coating a sensitive material on the inner surface of said tube so as to form a resist layer, forming a resist layer by using a mask which is formed of a pattern of said electrode layers, depositing a metal on the inner surface of said tube in a vacuum, and removing said resist layer so as to form said electrode layers. The method of manufacturing an electron gun as recited in claim 5, wherein said step of forming said electrode layers comprises the steps of putting a ring-shaped metal into said tube, and depositing said ring-shaped metal on the inner surface of said tube in a vacuum so as to form said electrode layers. The method of manufacturing an electron gun as recited in claim 5, wherein said step of forming said electrode layers comprises the steps of providing a conductive paste so as to form said plurality of electrode layers on the outer surface of a cylindrical base film, putting said cylindrical base film into said tube, pressing and heating the inner surface of said tube by using said roller having a heater, and removing said cylindrical base film so as to form said plurality of electrode layers.

Inventors: MUTI TSUNEO, SAITO TSUNENARI, MUTI, TSUNEO, SAITO, TSUNENARI, MUTI, TSUNEO, C/O SONY CORPORATION, SAITO, TSUNENARI, C/O SONY CORPORATION
Applicants: SONY CORP, SONY CORPORATION
Application year: 1993
Main classification: H01J29
IPC codes: H01J29