Connector with one piece ground bus

Abstract: A micro-strip type connector (40) has a one-piece receptacle ground bus (48). The connector includes two parallel rows (46) of signal contacts (44), one row on each side of the ground bus (48), the signal contacts (44) and the bus bar (48) having solder tails (54) that extend through plated through holes (58,64,62) in a substrate (59), and are soldered in place there. The one-piece receptacle ground bus (48) includes a flat vertically disposed root section (74), a plurality of first contact beams (76) in a row and extending from the top edge of the root section (74) and a plurality of members extending from the bottom edge which are bent around through 180 degrees to be parallel with the root section (74) and extending upwardly to form another row of second contact beams (86), the two rows of beams (76,86) converging. A plurality of solder tails (54 ) extend from the bottom edge of the root section (74).

Description: The present invention relates to printed circuit board electrical connectors of the type having a ground bus adjacent a row of signal terminals or between two parallel rows of such terminals. Known controlled characteristic impedance electrical connectors for interconnecting printed circuit boards employ a ground bus which parallels one or more rows of signal contacts. Where relatively high speed, error free data transmission is required, special care must be taken when designing the components of these connectors to assure proper spacing and to minimize the effects of discontinuities. Such a known connector is disclosed in US-A-4,762,500, which discloses a blade-like male ground bus and a mating female receptacle ground bus where the receptacle ground bus is constructed from two mating halves. The two mating halves include flat opposing contact sections for mating electrical contact with the blade type male ground bus, and solder tails which extend into plated through holes in a printed circuit board and are soldered in place. The electrical connector of the above construction has the advantage of properly spacing the signal contacts and reducing discontinuities. However, on the other hand, the connector having the above construction has the following disadvantages. The two separate pieces of the receptacle ground bus are not easily assembled into the connector housing. The present invention overcomes the above-mentioned problems by providing a receptacle ground bus of unitary construction that will maintain the controlled characteristic impedance of the connector while enabling easy installation. Further, an important advantage of the one-piece ground bus of the present invention over the known art two-piece ground bus is that the one-piece ground bus is more easily assembled and is automatically maintained in proper position within the slots in the connector housing prior to assembling and soldering to the printed circuit board. Additionally, the characteristic impedance of the connector is maintained while utilizing a less expensive one-piece ground bus structure. The present invention consists in an electrical connector as defined in claim 1. An electrical connector according to the preamble of claim 1 is disclosed in US-A-4 710 133. An embodiment of the present invention will now be described by way of example with reference to the accompanying drawings in which: FIGURE 1 is an isometric view showing a plug connector in exploded parts format; FIGURE 2 is a view similar to that of Figure 1 showing a receptacle connector having a ground bus in accordance with the teachings of the present invention; FIGURE 3 is a cross-sectional view of the connectors of Figures 1 and 2 shown assembled; FIGURE 4 is a front view of a portion of the ground bus shown in Figures 2 and 3; FIGURE 5 is a flat pattern view of the ground bus prior to forming; and FIGURES 6 and 7 are cross-sectional views taken along the lines 6-6 and 7-7 respectively in Figure 4. There is shown in Figure 1 a plug connector 8 composed of an insulating connector housing 10 having a main body portion 12, side shrouds 14, and a side 16 for mounting against a surface of a printed circuit board. Two parallel rows of cavities 18 are formed along the length of the housing 10 for receiving male signal contacts 20, each of which has a contacting portion 22 for electrically contacting a receptacle contact and a post or solder tail portion 24 extending from the side 16 for inserting into a plated through hole in the printed circuit board. The housing 10 includes several openings 26 for receiving posts or solder tails 28 of a ground bus bar 30, the tails also extending from the side 16 for inserting into holes in the printed circuit board. The plug connector 8 is arranged to mate with a receptacle connector 40, shown in Figure 2, having an insulating connector housing 42. A plurality of signal receptacle contacts 44 are arranged in two parallel rows of cavities 46 which correspond to and are in alignment with the cavities 18 of the plug connector 8. The receptacle connector 40 includes a receptacle bus bar 48 composed of one or more sections each having a plurality of leads in the form of solder tails 54. The sections of bus bar 48 are arranged in slots 56 disposed in the connector housing 42 so that the solder tails 54 extend out of one side 60 of the housing for insertion into plated through holes 58 disposed in a printed circuit board 59. Additionally, each of the signal receptacle contacts 44 includes a post or solder tail 45 that extends out of the side 60 for insertion into holes 62 and 64 disposed in the printed circuit board 59. There is shown in Figure 3, in cross section, the connectors 8 and 40 in mating engagement with the solder tails 24,28,45, and 54 inserted into position within their respective plated through holes in the two printed circuit boards. The solder tails are soldered in place within the holes. However, the solder has been omitted from Figure 3 for clarity. For a more detailed description of the plug and receptacle connectors 8 and 40, please refer to US-A-4 762 500 referenced above. There is shown in Figure 4 the receptacle bus bar 48 including a carrier strip 70 which is removed just prior to assembly into the housing 42 by blanking along the phantom lines 72. A flat pattern of the bus bar as initially blanked and prior to forming is shown in Figure 5 including a root section 74 having a substantially rectangular cross section. There are three first beams 76 extending from one side 78 of the root section 74 and three members 80 extending from the opposite side 82 of the root section. Note that the three beams 76 and the three members 80 are spaced so that they are staggered. The reason for this will be set forth below. Four solder tails 54 extend from the side 82 in the same direction as and adjacent the members 80 as shown. After the initial blanking operation, the members 80 are bent outwardly along an arcuate path for substantially 180 degrees, thereby forming a radius 83, so that the members 80 each have a shank portion 84 that is substantially parallel to the root section 74, as best seen in Figures 4 and 7. A second beam 86 extends from and in generally the same direction as the shank 84 and terminates in a contact 88 for each member 80. The first beams 76 each terminate in a contact 79 as shown in Figures 6 and 7. While the first and second beams 76 and 86 are not directly opposed but rather are staggered, as best seen in Figure 4, their respective contacts 79 and 88 converge slightly toward an imaginary plane between the two rows of beams. This convergence is chosen so that when the male bus bar 30 is mated to the receptacle bus bar 48, as best seen in Figure 3, the normal force at the point of contact with the contacts 79 and 88 is within the desired range. In the present example, the bus bar 48 is made of phosphorous bronze having a stock thickness of about 0.15 mm (0.006 inch). The root section 74 is about 2.54 mm (0.100 inch) long and the first beam 76 also is about 2.54 mm (0.100 inch) long, as viewed in Figure 7. The shank portion 84 is about 2.92 (0.115 inch) long and the second beam 86 is about 2.16 mm (0.085 inch) long. The reason why the first beam 76 is longer than the second beam 86 is because the first beam is more stiff due to the root section 74 being adjacent the base of the first beam while the base of the second beam is adjacent the shank which has substantially the same width as the beam. This extra length is chosen to compensate for the extra stiffness and thereby substantially equalize the displacement and force of the two contacts 79 and 88 as the male bus 30 is inserted therebetween. The contact force in the present example is about 80 grams. The root section 74 and shank portion 84 are spaced apart a distance that assures a line to line contact or a slight interference fit with the walls of the slots 56. Such line to line contact has the advantage of maintaining the ground bus receptacle 48 in proper position prior to mating with the ground bus 30. An important additional advantage is that the characteristic impedance of the connector is more easily controlled because, as set forth in the above mentioned patent US-A-4 762 500, the signal contacts 44 and the ground bus 48 are urged into contact with a common dielectric wall as best seen in Figure 3. A U-shaped channel 104 is formed in the solder tails 54 along their longitudinal length, as shown in Figure 6. The channel 104, which may be V-shaped or some other suitable shape, stiffens the solder tails to help maintain their mutual alignment prior to insertion into the holes 58 in the substrate 59. There are four barbs 106, as seen in Figures 2, 4, and 5, which interfere with the end walls of the slots 56 to retain the receptacle ground bus sections 48 within the housing 42 in the usual manner. As set forth above, the beams 76 and 86 are staggered so that each space between adjacent first beams 76 is opposed by a second beam 86 and each space between adjacent second beams 86 is opposed by a first beam 76. This is done to facilitate plating of the first and second contacts 79 and 88. As will be appreciated by those skilled in the art, it is difficult to adequately plate opposing contacts that are very close together. However, assuming this were of no concern, the positions of each member 80 and an adjacent solder tail 54 may be switched yielding opposed beams 76 and 86 and consequently opposed contacts 79 and 88 without departing from the teachings of the present invention. Further, while the member 80, in the present example, is bent through an arcuate path forming the radius 83, the path need not follow a radius. It may simply be a pair of right angle bends or a V-shaped bend terminating in a shallow bend on each leg of the V, or some other suitable shape. According to the present invention, the one-piece ground bus is more easily assembled and is automatically maintained in proper position within the slots in the connector housing prior to assembling and soldering to the printed circuit board. Additionally, the characteristic impedance of the connector is maintained while utilizing a less expensive one-piece ground bus structure.

Claims: A controlled impedance electrical connector (40) in which a plurality of signal contacts (44) arranged in at least one row (46) are positioned adjacent a ground bus (48), the signal contacts (44) of said one row (46) being separated from the ground bus (48) by a dielectric wall, and said ground bus (48) extending along a portion of the length of said one row (46) and including a root section (74) of approximately rectangular cross section, a plurality of spaced apart first beams (76) extending from one side of said root section (74) and each terminating in a first contact (79) and a plurality of leads (54) extending from the opposite side of the root section (74) for making electrical contact with circuits on a substrate (59), characterized in that: a plurality of spaced apart members extend from the opposite side of said root section (74) wherein each member is bent through substantially 180 degrees to extend substantially parallel to said root section (74), thereby forming a shank (84), and then extends further to form a second beam (86) and terminates in a second contact (88). The connector according to claim 1 wherein said bus root section (74) is substantially flat and each shank (84) of said plurality of members is substantially parallel to said bus root section (74). The connector according to claim 1 or 2 wherein said first and second beams (76,86) mutually converge toward their respective first and second contacts (79,88). The connector according to claim 1, 2 or 3 wherein the length of said first beam (76) is greater than the length of said second beam (86). The connector according to any one of claims 1-4, wherein adjacent first beams (76) include a space therebetween and each said space is opposed by a second beam (86) so that said first and second beams (76,86) are mutually staggered. The connector according to any one of claims 1-5, including an insulating housing (42) containing said at least one row (46) of signal contacts (44) and at least one slot (56) arranged substantially parallel to said row (46), wherein said ground bus (48) is disposed in said slot (56) and said dielectric wall is a wall of said slot (56). The connector according to any one of claims 1-6, wherein said shanks (84) and said root section (74) are spaced apart a distance that is substantially equal to or greater than the width of said slot (56) thereby establishing a line to line fit or slight interference fit therewith. The connector according to any one of claims 1-7, including a second row (46) of signal contacts (44) disposed in said housing (42) parallel to said one row (46) on a side of said ground bus (48) opposite that of said one row (46), said second row of contacts (46) being separated from said ground bus (48) by a second dielectric wall which is another wall of said slot (56) opposite the first-mentioned dielectric wall.

Inventors: SINISI DAVID BEATTY, SINISI, DAVID BEATTY
Applicants: WHITAKER CORP, THE WHITAKER CORPORATION
Application year: 1993
Main classification: H01R13
IPC codes: H01R13, H01R12