Cloth feeding apparatus for quilting machines

Abstract: The apparatus has a pair of chains (19,20) on which a bar (26) is transversely fixed. The bar (26) is provided with clamps for gripping the front edge of a cloth to be quilted. The chains (19,20) move the cloth from a position for gripping its front edge to a quilting position, where it is transferred onto the clamps of a carriage (49) which transfers the cloth onto a removal device.

Description: The present invention relates to an apparatus for feeding a quilting machine with a cloth to be quilted. In the continuation of the description and in the claims, the term "cloth" is used to designate any single- or multiple-layer element perimetrically open or closed in a bag-like form. In conventional quilting machines, which quilt individual cloths, each individual cloth is manually fixed onto a cloth supporting frame with a considerable waste of time. US-A-3 500 777 discloses a quilting apparatus which embodies a frame adapted to support an individual piece of material to be quilted in a horizontal position for movement longitudinally and laterally between the sewing heads and the shuttle heads of the apparatus. The longitudinal and lateral movements are provided for by a lower supporting frame slidably on rails along a first direction perpendicular to the direction of feed of the material, and an upper supporting frame slidable on the lower supporting frame along a second direction parallel to the direction of feed of the material. Mounted at each lateral side of the upper supporting frame is an upper endless chain and a lower endless chain mutually disposed such that the upper run of the lower chain and the lower run of the upper chain are parallel and?face each other, and extend essentially in the direction of feed of the material. The material is first prepared on a loading table which is displaced towards the upper supporting frame so that alternate nubs provided on the mutually facing chain runs engage and grip the lateral edges of the material and draw it from the loading table forwardly in the feed direction so as to be fully mounted on the upper supporting frame, with the mutually facing chain runs gripping the lateral edges of the material. After the material is drawn entirely onto the upper supporting frame, the front and rear edges of the material are clamped by clamps comprising transversely mounted bars pivotally supported at opposite ends thereof to the upper supporting frame. US-A-3 960 095 discloses an automatic quilting machine which includes an arrangement for forming and feeding a continuous layer of fabric from a material feed station, through a material sewing station, and to a fabric discharge station. At the material feed station, a plurality of fabric layers from separate rolls are fed together so as to form a continuous fabric layer to be quilted. Such continuous fabric layer extends through the material sewing station and is engaged at the fabric discharge station by a system of motorized rollers. At the material sewing station, opposed pairs of longitudinally and transversely extending clamping sections are provided for stretching and holding under tension the side edges and the front and rear edges, respectively, of that portion of the material from the rolls of stock which is to be formed into a quilted unit. A technical aim of the present invention is to provide, for feeding a quilting machine, an apparatus allowing to automatically take the cloth to be quilted from a feeder, then lay it on a surface to allow quilting thereof, and finally remove and transfer it towards a removal conveyor while a new cloth is delivered to the quilting machine. Within the scope of this aim, an object of the present invention is to provide an apparatus which is structurally simple and safely reliable in operation. With the foregoing and other objects in view, there is provided, in accordance with the invention, an apparatus for feeding a quilting machine with a cloth to be quilted as defined in the appended claims. The characteristics of the present invention will become apparent from the following description of some preferred embodiment thereof, illustrated only by way of non-limitative example in the accompanying drawings, wherein: figure 1 is a perspective view of a quilting machine equipped with an apparatus according to the present invention; figure 2 is a side view of the machine and of the apparatus of figure 1; figure 3 is a front view thereof; figure 4 is a top view thereof; figure 5 is a front view of a constructive detail thereof; figure 6 is a perspective view thereof; figures 7a-7d are views of the first and second clamps in different operating positions; figure 8 is a perspective view of the means for the transverse retention of the cloth; figure 9 is a view of a detail of the means of figure 8; figure 10 is a view of a different embodiment of the means for the transverse retention of the cloth; and figures 11 and 12 are two side views of two different embodiments of the apparatus. With reference in particular to figures 1 to 4, the reference numeral 1 designates a quilting machine composed of a framework 2 for supporting a carriage 3 which carries one or more conventional sewing machines (not shown). The framework 2 is composed of four vertical posts 4, 5, 6 and 7 arranged at the corners of a rectangle. The posts 4, 5 and 6, 7 have upper ends which are mutually connected by a pair of longitudinal beams 8 and 9, and two transverse beams 10 and 11. Two mutually parallel rail members 12 and 13 extend between the transverse beams 10, 11, and extend parallel to the longitudinal beams 8 and 9. The carriage 3 is composed of a pair of horizontal lower and upper parallel beams, respectively indicated by the reference numerals 14, 15 (figure 2), which are located above and below the plane of arrangement of the cloth to be quilted. The horizontal beams 14, 15 have opposite ends which are mutually connected and are rigidly suspended from respective shoulders 16, 17. Rollers 18 are rotatably connected to the shoulders 16, 17 and rest on the rails 12, 13. The carriage 3, by means of a conventional motorization unit such as, e.g., an electric motor and kinematic transmission means (not shown in the drawings) is movable back and forth along the rail 12, 13 in the direction X. A head for moving the needle of a sewing machine is mounted on the upper beam 14; a crochet device of said sewing machine is mounted on the lower beam 15. In a known manner, by means of a further conventional motor unit, not shown, the sewing machine, i.e. the head and the crochet device, is actuated in the direction Y which is at right angles to direction X, so that it is possible to produce a quilting line on the cloth along the desired path by actuating the carriage 3 and the sewing machine. To take the cloth to be quilted, feed it below the sewing head and remove it after quilting, there is an apparatus composed of a pair of flexible elements 19 and 20 (figures 1 and 8) which extend along a rectangular path. More precisely, these flexible elements comprise two chains which are closed in a loop and have two upper horizontal and parallel portions extending between the beams 14 and 15 of the carriage 3. The two chains 19 and 20 run in respective guides 21 (see figure 5) which are fixed to a pair of beams 22 and 23 which are mounted at the top of supports 24 and 25 and are at right angles to direction X. A bar 26 extends between the chains 19 and 20 and is composed of a straight portion 27 and of an arc-like portion 28 which connects the opposite ends of the portions 27 to the chains. A plurality of clamps 29 (see figures 7a-7d) is mounted on the portion 27; each clamp comprises a pair of superimposed brackets 30 and 31 protruding in a cantilevered manner from the bar 26 and forming a recess 32. An arc-shaped lever 33 is articulated to the end of each upper bracket 30, is kept in abutment against the lower bracket 31 by means of a spring (not shown), and forms a guide together with said lower bracket. The lever 33 furthermore has an arm 34 which rises from the bracket 30. The clamps 29 are distributed along the bar 26 and are provided to receive the front edge of a cloth P manually inserted between the levers 33 and the lower bracket 31. Two profiled elements 35 and 36 extend parallel to the chains 19 and 20 and proximate to the inner side thereof; their opposite ends are rigidly coupled to respective sliders 37 (see figures 5 and 6) which rest on platforms 38 fixed at the top of uprights 39 which extend upwardly from the framework 2. The sliders 37 are connected to pneumatic jacks 40 supported on the platforms 38 and active in direction Y, so that the profiled elements 35 and 36 can be spaced apart and moved mutually closer. The profiled elements 35 and 36 have a substantially L-shaped cross-section, are symmetrical with respect to a longitudinal centerline plane and have a horizontal face 41, on which a groove 42 is formed, and a vertical face 42a, along an edge of which a strip 43 is rigidly coupled and extends above the face 41 in a cantilevered manner. A plurality of levers 44 is articulated to the strips 43; said levers are equidistantly spaced and oscillate in a longitudinal vertical plane. The levers 44 are actuated by respective springs (not shown), thereby engaging the free ends of the levers 44 in the grooves 42. The purpose of the levers 44 is, as will become apparent hereinafter, to insert the lateral edges of the cloth to be quilted into the grooves 42 and act as clamps which grip the lateral edges of the cloth to allow to stretch it transversely when the profiled elements 35 and 36 are spaced by actuating the jacks 40. The cloth is stretched longitudinally by pulling the front edge, gripped by the clamps 29, while the rear edge is held by a cloth presser bar 45. As shown by figure 8, the cloth presser bar 45 is supported, at its ends, by a pair of jacks 45a and 45b mounted in the supports 24 so that said bar is arranged above the beam 22. A plurality of U-shaped brackets 46 (figure 9) is supported in the bar 45; said brackets surround the bar 45 from below. The brackets 46 are vertically guided by bolts 46a which are slideable in slots 46b formed in the parallel portions of the brackets and are actuated by springs (not shown) towards the underlying beam 22, so as to elastically clamp the cloth against said beam. The brackets 46 furthermore allow to compensate for the thickness of the chains 19 and 20 when the bar 45 lowers onto the beam 22. The described apparatus is completed by a grip element, generally designated by the reference numeral 47, which takes the quilted cloth and transfers it onto a removal conveyor 48 (figures 2 and 4). The grip element 47 is supported by a transfer carriage 49 which is slideable on a portion of the same rail 12 and 13 used for the sliding of the carriage 3 which extends above the conveyor 48. The carriage 49 comprises two lateral supports 50 and 51 (see figures 2 and 4) provided with rollers for rolling on the rail 12 and 13. The supports 50 and 51 extend downwards and support a beam 52. The jaws 53 and 54 of further clamps 55 are articulated under the beam 52 (see figures 7a-7d) at the regions between the clamps 29, and constitute as a whole the grip element 47; said clamps 55 are suitable to grip the front edge of the cloth P which is transferred to them by the clamps 29 of the bar 26. The lower jaws 54 are positioned by the abutment of an expansion thereof 56 under the beam 52, so that their end is at a higher lever than the portion 27 of the bar 26. The upper jaws 53 are constituted by L-shaped elements actuatable by pneumatic jacks 57 between a position in which they rest below the beam 52 and a position in which they are in contact with the lower jaws 54. Conveniently, the portion 27 of the bar 26 at the regions between the clamps 29 has an upper face 58 which is shaped like an inverted V (figure 7a) and which, by making contact with the lower jaws 54, allows to guide said jaws below the front edge of the cloth P during the transfer of said edge from the clamps 29 to the clamps 55. The operation of the described apparatus is as follows. In the initial condition, the bar 26 supporting the clamps 29 is on standby in position A (figure 2) upstream of the cloth presser bar 45. The operator first of all inserts the front edge of the cloth P in the clamps 29 so that it remains gripped between the levers 33 and the lower brackets 31. The chains 19 and 20 are then activated and, by moving the bar 26 in direction X, arrange the cloth between the sewing head and the crochet device of the sewing machine. At the same time, the lateral edges of the cloth slide between the levers 44 and the face 41 of the profiled elements 35 and 36 and are pushed into the grooves 42 by the levers 44. It should be noted that the bar 26, during its movement in direction X, raises the levers 44 (see figure 6), which are allowed to fall back by a step 26a of the bar in order to produce an impact on the cloth which is sufficient to insert it in the groove 42. It should furthermore be noted that the clamps 29 arranged at the ends of the bar 26 slide outside the levers 44 under the strip 43 to ensure the widening of the cloth up to the vertical walls of the profiled elements 35 and 36. When the cloth P has been moved into the quilting machine and the bar 26 has reached position B, the jacks 45a and 45b (figure 8) are activated; by lowering the cloth presser bar 45, said jacks block the rear edge of the cloth between the brackets 46 and the underlying beam 22. Then the jacks 40 (figures 5 and 6) are activated, spacing apart the profiled elements 35 and 36 and stretching the cloth transversely (direction Y). Since the necessary longitudinal stretching (direction X) of the cloth has already been performed by the traction of the bar 26 and by the braking effect of the cloth presser bar 45, the cloth is ready to be quilted. Quilting is performed by moving the sewing machine along the beams 14 and 15 of the carriage 3 and by moving the carriage 3 along the rail 12 and 13 so as to trace a sewing line according to the required path. Once quilting has ended, the cloth is removed. For this purpose, the grip element 47 is moved adjacent to the bar 26 to change the grip of the front edge of the cloth from the clamps 29 to the clamps 55. During this approach step (figure 7a), the lower jaws 54 of the clamps 55 pass between the clamps 29 and are guided (figure 7b) by the inverted-V shape 58 below the front edge of the cloth P (figure 7c). With the further movement of the carriage 47 (figure 7d), the beam 52 acts on the arms 34 of the levers 33, which rise and thus release the front edge of the cloth. At the same time, the jacks 57 are activated and, by acting on the upper jaws 53, block the front edge of the cloth P against the lower jaws 54. It should be noted that, as soon as the front edge of the cloth is gripped by the clamps 55, the chains 19 and 20 are activated again in the direction X, so that the bar 26 and the clamps 29 reach the starting position A, ready for applying the next cloth to be used. After gripping the front edge of the cloth P, the grip element 47 is actuated so as to transfer the cloth P onto the removal conveyor 48 while said cloth is extracted from below the levers 44. Conveniently, while the carriage 47 removes the quilted cloth, the chains 19 and 20 are actuated so as to move the subsequent cloth, which in the meantime has been inserted in the clamps 29 by the operator, into the quilting machine, so as to reduce inactive periods to a minimum. The cycle is then repeated in the above described manner. The described apparatus is susceptible to numerous technically equivalent modifications and variations. For example, it is possible to provide disks 59 instead of the levers 44 (figure 10); said disks are guided vertically and are loaded downwards by springs 60. Figures 11 and 12 illustrate a solution having, on the chains 19 and 20, three equidistant bars 26 for supporting clamps 29 so that when one bar leaves position B another bar occupies position A. The quilted cloth can be released by the clamps 29 onto a surface 61 lying below the chains 19 and 20 or can be transferred onto a lateral surface 62 by a clamp 63 which grips its rear edge. In particular, it is possible to widen or reduce the distance between the profiled elements 35 and 36 according to the width of the cloth. For this purpose, the uprights 39 which supports the profiled elements 35 and 36 can be adjusted along transverse beams 64 of the framework (figure 3). Naturally, one of the chains 19 and 20 is also adjustable in its distance with respect to the other one, whereas the bar 26 which supports the clamps 29 is telescopically extendable to adapt to the width of the cloth. Advantageously, the apparatus has a cloth supporting surface to prevent said cloth from sagging under its own weight. Said surface is constituted by the upper horizontal portions of a plurality of belts 65 (figure 4) which are parallel to the chains 19 and 20. The belts 65 are wound in a rectangular loop (figure 2) around pulleys 66 and 67 which are mounted on shafts 68 and 69 supported by the shoulders 24 and 25, and the ends 70 and 71 of their upper horizontal portions are rigidly coupled upstream and downstream of the beam 15 supporting the crochet devices. In this manner, the belts 65 move together with the carriage 3 and support the cloth during quilting. Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs.

Claims: Apparatus for feeding a quilting machine with a cloth (P) to be quilted, comprising: a pair of horizontally spaced flexible elements (19, 20) each of which is closed in a loop along a respective vertical plane and each having an upper horizontal portion movable in a direction X, the horizontal portions of the flexible elements being mutually parallel; at least one bar (26) fixed transversely to said flexible elements and provided with first clamps (29) positioned for gripping the front edge of the cloth (P) to be quilted; means for actuating said flexible elements for the advancement of the cloth in said direction X from a position for gripping the front edge of the cloth to be quilted to a quilting position and from said quilting position to a position in which said clamps (29) release said cloth on removal means; and second clamps (44) arranged at the sides of said horizontal portions of said flexible elements in order to grip the lateral edges of said cloth and retain it in said quilting position. Apparatus according to claim 1, characterized in that it comprises a stationary beam (22) which extends transversely below the cloth and a bar (45) which is parallel to said beam above the cloth and is provided with movable elements (46) actuated by springs in a downward direction, said bar (45) being movable in a downward direction against said beam by means of jacks (45a, 45b) so as to retain the rear edge of the cloth in said quilting position between said elements (46) and said beam (22). Apparatus according to claim 1 or 2, characterized in that it comprises a carriage (49) which can slide parallel to said flexible elements (19, 20) and is provided with third clamps (55), said carriage being actuated between a grip position, in which said third clamps swap with said first clamps (29) to grip the front edge of the cloth, and a position for releasing said cloth onto a removal conveyor (48). Apparatus according to claim 3, characterized in that each one of the first clamps (29) comprises a pair of superimposed brackets (30, 31), a lever (33) being articulated to the upper bracket (30), said lever being kept in abutment against the lower one by means of a spring and being shaped so as to form a guide for the insertion of the front edge of the cloth (P) to be quilted and for the retention thereof, said lever (33) being provided with an arm (34) which cooperates with said carriage (49) so as to open said first clamps (29) when said third clamps (55) are actuated so as to grip said front edge. Apparatus according to claim 3 or 4, characterized in that said carriage (49) for supporting said third clamps (55) comprises a beam (52) which is transverse to the direction of advancement (X) of the cloth (P) and lies above the upper portions of said flexible elements (19, 20), superimposed pairs of jaws (53, 54) being articulated below said beam, said jaw pairs constituting said third clamps and being aligned with respect to said first clamps (29) so that they can pass between them, the lower jaws (54) being arranged at such a level as to pass above the supporting bar (26) of said first clamps during the movement of said carriage (49) into the position for gripping the front edge of the cloth, the upper jaws (53) being constituted by L-shaped elements which can be actuated by pneumatic jacks (57) into said grip position to clamp said front edge against the lower jaws. Apparatus according to one of claims 1 to 5, characterized in that said flexible elements (19, 20) are constituted by chains, the upper portions whereof can run in horizontal guides (21). Apparatus according to one of claims 1 to 5, characterized in that said second clamps comprise two profiled elements (35, 36) having a substantially L-shaped cross-section and parallel to said horizontal portions of said flexible elements (19, 20), said profiled elements being arranged mirror-symmetrically, each profiled element having a horizontal face (41), on which a longitudinal groove (42) is formed, and a vertical face (42a) to which a plurality of levers (44) is articulated, said levers oscillating in a plane which extends along said groove and constituting said second clamps, said levers (44) being actuated by springs so as to engage, with their ends, said grooves (42) in order to retain the lateral edges of said cloth. Apparatus according to claim 7, characterized in that said profiled elements (35, 36) are rigidly coupled to sliders (37) guided at right angles to them and actuated by pneumatic jacks (40) so as to space said profiled elements in order to stretch said cloth transversely during quilting. Apparatus according to claim 7 or 8, characterized in that the first clamps (29) arranged at the opposite end of the bar (27) slide on the outside of the levers (44) for retaining the lateral edges of the cloth. Apparatus according to one of the preceding claims, characterized in that said bar (26) provided with the first clamps (29) is telescopically extendable. Apparatus according to one of the preceding claims, characterized in that it comprises a surface for supporting the cloth (P) composed of the upper horizontal portions of a plurality of parallel belts (64) which are closed in a loop around pulleys (64, 65) and the opposite ends whereof are rigidly coupled to the carriage (3) for supporting the sewing machine which quilts the cloth.

Inventors: RESTA MARIO, RESTA ROBERTO, RESTA RODOLFO, RESTA, MARIO, RESTA, ROBERTO, RESTA, RODOLFO
Applicants: RESTA SRL, RESTA S.R.L.
Application year: 1993
Main classification: D05B11
IPC codes: B65H29, B65H5, D05B11