Novel carbonate compounds, non-aqueous electrolytic solutions and batteries comprising nonaqueous electrolytic solutions

Abstract: A carbonate compound of formula (I): R¹CH₂-O-CO-O-CH₂R² (I) wherein: R¹ is a hydrogen atom, an alkyl group or an alkyl group substituted with one or more halogen atoms; and R² is an alkyl group having no hydrogen atom at the α-position thereof or an alkyl group substituted with one or more halogen atoms and having no hydrogen atom at the α-position thereof; with the proviso that R¹ is not identical to R².

Description: The present invention relates to novel asymmetric carbonate compounds, more specifically to compounds useful as solvents having excellent anti-oxidation properties, and for use as starting materials for various organic synthesis, pharmaceuticals or agricultural chemicals. The present invention further relates to a non-aqueous electrolytic solution comprising carbonate compounds and a non-aqueous electrolyte battery comprising the solution. The term "carbonate compound" herein used means a diester compound of carbonic acid represented by the formula R-O-CO-O-R'. Known carbonate compounds are symmetric carbonate compounds such as dimethyl carbonate and diethyl carbonate, and cyclic carbonate compounds such as ethylene carbonate and propylene carbonate. These carbonate compounds are used as special solvents in the fields of, for example, pharmaceutical chemistry and agricultural chemistry. These carbonates are also used as starting materials and intermediates for, for example, dyes, plant protective agents, synthetic resins, pharmaceuticals and agricultural chemicals (see, for example, JP-A-54-125617 and JP-A-54-63023). Further, it has been reported that electrolyte solvents comprising cyclic carbonate compounds are used for non-aqueous batteries containing alkali metals, alkaline earth metals or compounds containing these metals as cathode active materials, because of their high dielectric constants and good solubilities for inorganic materials. Though fluorine-containing carbonate compounds are not well known, some such carbonate compounds have been reported; examples are di-trifluoroethyl carbonate as a starting material for synthetic resins (US-A-4,349,486), di-hexafluoroisopropyl carbonate and ethyl hexafluoroisopropyl carbonate as agricultural chemicals (US-A-3,359,296) and di(perfluorophenyl) carbonate as a flame-retardant (US-A-4,102,912). Symmetric carbonate compounds are generally synthesized by a reaction of phosgene and an alcohol. On the other hand, for the synthesis of asymmetric carbonate compounds, it is necessary to introduce two alkoxy groups. As a method for the synthesis of such carbonate compounds, there have been proposed, for example, a reaction of a carbamate and an alcohol (JP-A-57-26645), and a reaction of an alcohol with a chloroformate. It is a basic requirement that organic solvents should be able to dissolve organic materials and, in addition, must be chemically and physically stable. They can be in a liquid state over a wide temperature range, have a low viscosity and have a high flash point, i.e., be difficult to catch fire. Further, depending on the purposes for which the solvents are used, it is also important that they have a high dielectric constant. While ordinary organic solvents such as benzene, methanol and acetone generally have a low flash point and easily catch fire, the above described carbonate compounds have a relatively high flash point. For example, the flash points of dimethyl carbonate and diethyl carbonate are 22°C and 25 °C respectively, and hence they do not easily catch fire. Moreover, they have excellent properties as a solvent. For example, they can dissolve organic materials sufficiently, are chemically and physically stable and have a high dielectric constant. For these reasons, electrolyte solvents for batteries comprising carbonate compounds have already been proposed (JP-A-61-64082). As described above, the symmetric carbonate compounds whose alkyl groups consist of carbon and hydrogen atoms have better properties than ordinary solvents. However, it cannot be said that they have sufficient characteristics for certain uses where the solvents are required to have a chemical and physical stability, a high flash point and high flame retardant properties such as in batteries and as electrolytic solutions for electrochemical reactions. In addition, compounds having a symmetric structure are generally prone to crystallize and have a relatively high melting point despite their low molecular weight (e.g., dimethyl carbonate has a melting point of 3 to 4 °C). This leads to a drawback that the temperature range where they can be used as a liquid is limited. The present invention seeks to provide compounds which are chemically and physically stable, have a high dielectric constant, can sufficiently dissolve organic and inorganic materials and, further, which are useful as solvents having a high flash point and a low melting point. Electric cells utilizing non-aqueous electrolytic solutions have been conventionally and widely used as electric sources of various consumer electronic equipment because of their reliability, such as storage characteristics. However, non-aqueous electrolytic solutions generally have an electro-conductivity which is tens to hundreds times lower than that of aqueous electrolytic solutions. In particular non-aqueous electrolytic solutions having a low decomposition voltage have poor charge/discharge cycle characteristics and a short life-time in batteries. Further, non-aqueous electrolytic solutions have another drawback, that is, when charge/discharge cycles are repeated in a non-aqueous electrolyte battery, needlelike metals, so-called "dendrites", are occasionally deposited. These are prone to be released from electrodes to form reactive metal powder, or to penetrate the separator separating the cathode and the anode to cause a short circuit. In order to improve the electro-conductivity of non-aqueous electrolytic solutions, it has been proposed to add a low-viscosity solvent such as dimethoxyethane, tetrahydrofuran or 1,3-dioxoran to a solvent having a high dielectric constant such as propylene carbonate, γ-butyrolactone and sulfolane (for example, Denki Kagaku (Electrochemistry), 53, No. 3, p.173 (1985)). Further, it has also been proposed to improve the durability of electrolytic solutions by using a carbonate having a high decomposition voltage such as diethyl carbonate instead of a solvent having a low decomposition voltage such as dimethoxyethane to improve the battery charge/discharge efficiency (e.g. JP-A-2-10666), or to add a phosphate to electrolytic solutions to make the solutions self-extinguishing JP-A-4-184870). Meanwhile, because batteries having a high energy density are desired, research on high voltage batteries is being conducted. For example, research has been conducted on a battery comprising a cathode of a complexed oxide of lithium and a transition metal such as LiCoO 2 , LiNiO 2 and LiMn 2 O 4 and an anode of metallic lithium, a lithium alloy or a lithium/carbon compound, which is capable of generating a voltage of 4 V. In such a battery, decomposition of electrolytic solutions due to oxidation is likely to occur, and therefore conventionally used esters such as γ-butyrolactone and ethyl acetate and ethers such as 1,3-dioxoran, tetrahydrofuran and dimethoxyethane are not preferred solvents since they have a low decomposition voltage and react with the cathode. When such a conventional solvent is used in the battery of this type, it has further drawbacks, for example the battery capacity is reduced every charge/discharge cycle and gas is generated which elevates the internal pressure of the battery. Therefore, electrolyte solvents having anti-oxidation properties have been desired. When metallic lithium, a lithium alloy or a complexed oxide is used for the anode of the battery, metallic lithium deposited during the charging or deposited due to overcharging is highly reactive and there is possibility that it reacts even with a electrolyte solvent having excellent anti-oxidation properties. Another drawback of batteries of this type has been pointed out from the viewpoint of use. When charge/discharge cycles are repeated in the battery, needlelike lithium crystals, so-called "dendrites", are occasionally deposited and are prone to be released from electrodes to form reactive lithium powder or to penetrate the separator which separating the cathode and the anode to cause a short circuit. The present invention also seeks to provide a non-aqueous electrolytic solution which has an excellent decomposition voltage, charge/discharge cycle characteristics and a high flash point, i.e., which is suitable for use as an electrolyte solvent. The present invention additionally seeks to provide a non-aqueous electrolyte battery which is capable of generating a high voltage and which has excellent battery characteristics. Chemical Abstracts 113:211176b discloses the compound C 2 H 5 OCO 2 CH 2 (CF 2 ) 4 H. No utility is given for this compound. JP-A-2/148,665 discloses compounds of formula R 1 OCO 2 R 2 wherein R 1 is not the same as R 2 but both are C 1-4 alkyl groups. These compounds are used as the main solvent of the electrolyte for a lithium secondary battery. We have found that the chemical stability of carbonate compounds can be improved and the flash point is elevated by introducing a substituent into at least one of the alkyl groups of the carbonate compounds at the β-position thereof. We have also found that the melting point is lowered by making the structure asymmetric. Thus the present invention provides a carbonate compound of formula [I]: R 1 CH 2 -O-CO-O-CH 2 R 2 wherein R 1 is a hydrogen atom, an alkyl group or an alkyl group substituted with one or more halogen atoms; and R 2 is an alkyl group having no hydrogen atom at the α-position thereof or an alkyl group substituted with one or more halogen atoms and having no hydrogen atom at the α-position thereof; with the proviso that R 1 is not identical to R 2 ; excluding the compound C 2 H 5 -O-CO-O-CH 2 (CF 2 ) 4 H. The group R 1 is preferably an alkyl group or an alkyl group substituted with one or more halogen atoms having 1 to 4 carbon atoms. Examples of such a group are methyl, ethyl, propyl, butyl and those groups constituted by the foregoing alkyl groups in which the hydrogen atoms are partially or totally replaced by halogen atoms. The group R 2 is preferably an alkyl group having 4 to 7 carbon atoms and not having a hydrogen atom at the α-position thereof. Examples of such a group are branched alkyl groups such as t-butyl and -C(CH 2 CH 3 ) 3 . The halogen atom-substituted alkyl group preferably has 1 to 4 carbon atoms and is a linear group. The halogen atoms may be fluorine, chlorine, bromine or iodine. In particular, a fluorine atom-substituted alkyl group is preferred. Examples of the fluorine atom-substituted alkyl group are fluoromethyl, fluoroethyl, fluoropropyl and fluorobutyl. Though the number of halogen atoms contained in the halogen atom-substituted alkyl group is not particularly limited, it is preferred that at least the hydrogen atoms at the α-position thereof are replaced by halogen atoms. Examples of the preferred halogen atom-substituted alkyl group include trifluoromethyl, tetrafluoroethyl, pentafluoroethyl and heptafluoropropyl. Examples of the compound of formula [I] are methyl neopentyl carbonate, methyl 2,2,2-triethylethyl carbonate, methyl 2,2,2-trifluoroethyl carbonate, methyl 2,2,2-trichloroethyl carbonate, methyl 2,2,2-tribromoethyl carbonate, methyl 2,2,2-triiodoethyl carbonate, ethyl 2,2,2-trifluoroethyl carbonate, methyl 2,2,3,3,3-pentafluoropropyl carbonate, methyl 2,2,3,3-tetrafluoropropyl carbonate, methyl 2,2,3,3,4,4,4-heptafluorobutyl carbonate and 2,2,2-trifluoroethyl 2,2,3,3,3-pentafluoropropyl carbonate. When the carbonate compounds of the present invention are used as a solvent, R 1 is preferably hydrogen, methyl (-CH 3 ) or trifluoromethyl (-CF 3 ) and R 3 is preferably t-butyl or trifluoromethyl. More preferably, R 1 is hydrogen or methyl and R 2 is trifluoromethyl. The carbonate compounds of the present invention are chemically stable, and in particular have an excellent oxidation resistance, do not react with water as they are, are not oxidized even if they are left in air and do not react with metallic lithium. Further, they are soluble in ethanol, ether, acetone and toluene and therefore they can be used as a solvent for, for example, various reactions, washing or cleaning solvents. In addition, because of their high dielectric constant, the carbonate compounds according to the present invention can dissolve not only organic materials such as ester compounds and carboxylic acids but also metal salts such as lithium hexafluorophosphate, lithium hexafluoroarsinate, lithium tetrafluoroborate, lithium trifluoromethanesulfonate and lithium perchlorate. Moreover, the carbonate compounds of the present invention are physically stable, that is they are not easily pyrolyzed, have a high flash point and flame retardant properties, and do not easily undergo electrochemical reduction or oxidation. Therefore, they are suitably used, for example, as an electrolyte solvent for batteries, or in for electrochemical reactions. The carbonate compounds of the present invention can be synthesized through an transesterification reaction represented by the following reaction scheme using a corresponding alcohol and a dialkyl carbonate such as dimethyl carbonate in the presence of a basic catalyst such as sodium methoxide or sodium hydroxide. CH 3 O-CO-OCH 3 + R 1 CH 2 OH Basic Catalyst / R 1 CH 2 O-CO-OCH 3 + CH 3 OH R 1 CH 2 O-CO-OCH 3 + R 2 CH 2 OH Basic Catalyst / R 1 CH 2 O-CO-OCH 2 R 2 + CH 3 OH As the basic catalyst used for the synthesis of the carbonate compounds of the present invention through the transesterification reaction of a carbonate and a monohydroxy alcohol, the carbonate of the alkali metal represented by M 2 CO 3 (wherein M is an alkali metal) in particular, may be used. These catalysts are stable and enable the carbonate to be formed with a high selectivity. Examples of the catalyst are sodium carbonate, potassium carbonate and lithium carbonate; potassium carbonate is preferred. The alkali metal carbonate is used in any shape, such as a powder, granules, sphere or cylinder. The particle size is preferably 0.1 to 10 mm. The amount of the catalyst is usually a molecular rate of 10 -5 to 10 -1 , preferably 10 -4 to 10 -2 . The carbonate compounds of the present invention are preferably prepared by the transesterification reaction described above, but they can be also prepared by a method where a chloroformate is reacted with an alcohol as shown in the following reaction scheme, and by a method where a carbamate is reacted with, for example, an alcohol. Cl-CO-OCH 2 R 2 + R 1 CH 2 OH → R 1 CH 2 O-CO-OCH 2 R 2 The carbonate compounds of the present invention can be used not only as solvents such as ordinary solvents for organic synthesis, washing or cleaning solvents, solvents for electrochemical reaction and electrolyte solvents for batteries but also as organic synthesis reagents such as halogenoalkylating agents and carbonylating agents for preparing pharmaceuticals, agricultural chemicals and flame-retardants. The non-aqueous electrolyte and battery of the present invention which utilizes the carbonate will now be further explained. The inventors have conducted research to produce a non-aqueous electrolyte battery capable of generating a high voltage and having excellent battery characteristics, and to provide a electrolytic solution having an excellent decomposition voltage and charge/discharge characteristics. As a result, it was found that when a hydrogen atom at the β-position of at least one alkyl group of a carbonate is replaced, the chemical stability and the anti-oxidation properties of the carbonate are improved and the reactivity with metallic lithium of the carbonate is reduced. Further, it was also found that the life-time of a battery after a charge/discharge cycle was improved by using an electrolytic solution comprising a carbonate in which a hydrogen atom at the β-position of at least one alkyl group of the carbonate is replaced. Thus the present invention also provides a non-aqueous electrolytic solution comprising a carbonate compound of formula [II] : R 3 -O-CO-O-R 4 wherein R 3 is an alkyl group or an alkyl group substituted by one or more halogen atoms; and R 4 is an alkyl group having no hydrogen atom at the β-position thereof or an alkyl group substituted by one or more halogen atoms and having no hydrogen atom at the β-position thereof. The non-aqueous electrolyte battery of the present invention utilizes an electrolytic solution containing a carbonate of formula [II] as the electrolytic solution. In the non-aqueous electrolyte battery of the present invention, the anode material is, for example, a metal material such as metallic lithium, a lithium alloy or a metal sulfide or a carbon material; carbon materials capable of storing and releasing lithium ions are particularly preferred. Such carbon materials may be graphite or amorphous carbon. All kinds of carbon materials such as activated carbon, carbon fibers, carbon black and mesocarbon microbeads can be used. The cathode material is, for example, a transition metal oxide or sulfide such as MoS 2 , TiS 2 , MnO 2 or V 2 O 5 , or a complexed oxide of lithium and a transition metal such as LiCoO 2 , LiMnO 2 , LiMn 2 O 4 or LiNiO 2 ; the complexed oxide of lithium and a transition metal is preferred. According to the present invention, by using an electrolytic solution containing the carbonate of formula [II], the reactivity with lithium is lowered, the decomposition of the electrolytic solution due to oxidation becomes unlikely, the flash point is elevated and the life-time of the battery following a charge/discharge cycle is lengthened. The non-aqueous solution of the present invention will now be explained further. In formula [II], the group R 3 is an alkyl group or an alkyl group substituted by one or more halogen atoms, preferably having 1 to 5 carbon atoms, and R 4 is an alkyl group having no hydrogen atom at the β-position thereof, preferably having 5 to 8 carbon atoms, or an alkyl group substituted by one or more halogen atoms, preferably having 1 to 5 carbon atoms. Examples of the alkyl groups include methyl, ethyl, propyl and isopropyl, and examples of the alkyl group having no hydrogen atom at the β-position thereof include neopentyl (-CH 2 C(CH 3 ) 3 ) and 2,2,2-triethylethyl (-CH 2 C(CH 2 CH 3 ) 3 ). As the alkyl group substituted by one or more halogen atoms, those containing fluorine and chlorine atoms are preferred and those containing fluorine atoms are particularly preferred. Examples of the alkyl group substituted by one or more halogen atoms include 2-fluoroethyl (-CH 2 CFH 2 ), 2,2-difluoroethyl (-CH 2 CF 2 H), 2,2,2-trifluoroethyl (-CH 2 CF 3 ), 2,2,3,3,3-pentafluoropropyl (-CH 2 CF 2 CF 3 ), 2,2,3,3-tetrafluoropropyl (-CH 2 CF 2 CF 2 H) and 1,1,1,3,3,3-hexafluoroisopropyl group (-CH(CF 3 ) 2 ). Examples of the carbonate include those containing an alkyl group having no hydrogen atom at the β-position thereof such as methyl neopentyl carbonate and methyl 2,2,2-triethylethyl carbonate, and those carbonates containing an alkyl group substituted by one or more halogen atoms such as methyl trichloroethyl carbonate, methyl tribromoethyl carbonate, methyl triiodoethyl carbonate, methyl 2,2,2-trifluoroethyl carbonate, ethyl 2,2,2-trifluoroethyl carbonate, methyl 2,2,3,3,3-pentafluoropropyl carbonate, methyl 2,2,3,3-tetrafluoropropyl carbonate, methyl 1,1,1,3,3,3-hexafluoroisopropyl carbonate, di-2,2,2-trifluoroethyl carbonate and 2,2,2-trifluoroethyl 2,2,3,3,3-pentafluoropropyl carbonate. These carbonates can be used alone or in any combination thereof as an electrolytic solution. The electrolytic solution may be exclusively composed of one or more carbonates of formula [II], but it may be a mixed solvent with cyclic carbonates such as propylene carbonate, γ-butyrolactone or sulfolane, and thereby the solubility of an electrolyte in the solvent is increased to further improve the electro-conductivity. The cyclic carbonate may be a 5- or 6-membered cyclic carbonate; 5-membered cyclic carbonates are particularly preferred. Particularly preferred cyclic carbonates are ethylene carbonate, propylene carbonate, butylene carbonate and vinylene carbonate. When the carbonate of formula [II] is used in a mixed solvent with a cyclic carbonate, the volume ratio of the carbonate of formula [II] to the cyclic carbonate may be 1:9 to 9:1, preferably 2:8 to 8:2. When the ratio is within the specified range, it is possible to obtain a low viscosity and a high dielectric constant, and hence a high electro-conductivity. A solvent for the electrolytic solution of the present invention may optionally be added, in addition to the carbonate of formula [II] and the cyclic carbonate. For example a non-aqueous solvent conventionally used as a solvent for battery electrolytic solutions such as an ether or linear carbonate may be used in an amount which does not deteriorate the characteristics of the electrolytic solution solvent of the present invention. The electrolyte contained in the electrolytic solution comprising the carbonate of formula [II] may be an electrolyte used in a conventional electrolyte solution; preferred examples include lithium salts such as LiPF 6 , LiBF 4 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 , LiAlCl 4 , LiN(SO 2 CF 3 ) 2 , LiC 4 F 9 SO 3 and LiC 8 F 17 SO 3 . Particularly preferred are LiPF 6 , LiBF 4 , LiCF 3 SO 3 and LiClO 4 . The concentration of the electrolyte in the solvent is usually 0.1 to 3 mol/liter, preferably 0.5 to 1.5 mol/liter. The non-aqueous electrolyte battery of the present invention comprises the non-electrolytic solution defined above as the electrolytic solution. Its shape or form may be freely selected within the scope of the invention. Figs. 1, 3, 5, 7, 9 and 11 show the IR spectra of one of the carbonate compounds of the present invention, the compounds of Examples 1, 2, 3, 4, 5 and 6 respectively. Figs. 2, 4, 6, 8, 10 and 12 show the NMR spectra of one of the carbonate compounds of the present invention, the compounds of Examples 1, 2, 3, 4, 5 and 6 respectively. Fig. 13 shows one embodiment of the non-aqueous electrolyte battery according to the present invention. In the drawing, 1 represents anode and 2 represents cathode. Fig. 14 shows the charge/discharge cycle characteristics of the non-aqueous electrolyte battery according to the present invention. EXAMPLES The present invention will be further illustrated in the following Examples. Example 1 Synthesis of methyl neopentyl carbonate (the compound of formula [I] where R 1 = H and R 2 = t-butyl) To a mixed solution of neopentyl alcohol (500 ml, 5.7 mol) and dimethyl carbonate (2070 g, 23.0 mol), a 28% sodium methoxide/methanol solution (11 g) was added and the mixture was heated to 100°C to remove the methanol by evaporation for 6 hours. After allowing the mixture to cool to room temperature, an aqueous solution of ammonium chloride was added to the mixture and the mixture was shaken to remove the sodium methoxide. The organic layer was washed with water, dried and distilled to give methyl neopentyl carbonate as a colourless liquid (450 g, yield 55%). The chemical structure of the compound produced was determined by the IR and NMR absorbance spectra shown in Fig.1 and Fig.2 respectively and the mass spectrometry spectrum (M/e = 146). The IR and NMR absorbance peaks are shown below. IR (neat): 2958 (C-H), 1443, 1372, 1280, 1260, 937 cm -1 NMR (CDCl 3 soln., δ ppm): 0.95 (s, 9H, C(CH 3 ) 3 ), 3.78 (s, 3H, OCH 3 ), 3.83 (s, 2H, OCH 3 ) The major physical properties are also shown in Table 1. Example 2 Synthesis of methyl 2,2,2-trifluoroethyl carbonate (the compound of formula [I] where R 1 = H and R 2 = trifluoromethyl) In a flask (3-liter volume) equipped with 10 distillation columns, 2,2,2-trifluoroethanol (790 g, 7.9 ml), dimethyl carbonate (2140 g, 23.7 mol) and a 28% sodium methoxide/methanol solution (15.3 g) were charged. The flask was heated to 100°C to allow the starting materials to react for 30 hours while removing the methanol from the distillation columns by evaporation. After allowing the mixture to cool to room temperature, an aqueous solution of ammonium chloride was added to the mixture and the mixture was shaken to remove the sodium methoxide. The organic layer was washed with water, dried and distilled to give methyl 2,2,2-trifluoroethyl carbonate as a colourless liquid (410 g, yield 33%). The chemical structure of the compound produced was determined by the IR and NMR absorbance spectra shown in Fig.3 and Fig.4 respectively and the mass spectrometry spectrum (M/e = 158). The IR and NMR absorbance peaks are shown below. IR (neat): 2966 (C-H) 1769 (C=O), 1448, 1412, 1317, 1256, 1171, 999, 980, 839, 788, 638, 592 cm -1 NMR (CDCl 3 soln., δ ppm): 3.86 (s, 3H, OCH 3 ), 4.40 (q, 2H, J=9Hz, OCH 2 CF 3 ) The physical properties are also shown in Table 1. By using the same starting materials and repeating the same procedures above except that a flask of 5-liter volume with 20 distillation columns was used and that the reaction was carried out at 120°C , methyl 2,2,2-trifluoroethyl carbonate could be obtained with a high yield (710 g, yield 57%). Example 3 Synthesis of ethyl 2,2,2-trifluoroethyl carbonate (the compound of formula [I] where R 1 = methyl and R 2 = trifluoromethyl) In a flask (5-liter volume), 2,2,2-trifluoroethanol (800 g, 8.0 mol), ethyl chlorocarbonate (867 g, 8.0 mol) and diethyl ether (1000 ml) were charged. While the flask was cooled so that the reaction was carried out at -5°C to 0 °C, a 29.5% by weight aqueous solution of potassium hydroxide (1500 g) was added dropwise to the flask for 6 hours and the mixture was stirred for 12 hours at room temperature. The ether layer was separated, washed with water, dried and distilled to give ethyl 2,2,2-trifluoroethyl carbonate as a colourless liquid (960 g, yield 70%). The chemical structure of the compound produced was determined by the IR and NMR absorbance spectra shown in Fig.5 and Fig.6 respectively and the mass spectrometry spectrum (M/e = 172). The IR and NMR absorbance peaks are shown below. IR (neat): 2982 (C-H), 1763 (C=O), 1446, 1415, 1372, 1310, 1246, 1170, 1020, 987, 881, 787, 640, 589 cm -1 NMR (CDCl 3 soln.,δ ppm): 1.35 (t, 3H, J=8Hz, OCH 2 CH 3 ), 4.27 (q, 2H, J=7Hz, OCH 2 CF 3 ), 4.50 (q, 2H, J=8Hz, OCH 2 CH 3 ) The major physical properties are also shown in Table 1. Example 4 Synthesis of methyl 2,2,3,3,3-pentafluoropropyl carbonate (the compound of formula [I] where R 1 = H and R 2 = pentafluoroethyl) In a flask (500-ml volume) equipped with 10 distillation columns, 2,2,3,3,3-pentafluoropropanol (100 g, 0.67 mol), dimethyl carbonate (180 g, 2.0 mol) and a 28% sodium methoxide/methanol solution (1.3 g) were charged. The flask was heated to 120°C to allow the starting materials to react for 10 hours while removing the methanol from the distillation columns by evaporation. After allowing the mixture to cool to room temperature, an aqueous solution of ammonium chloride was added to the mixture and the mixture was shaken to remove the sodium methoxide. The organic layer was washed with water, dried and distilled to give methyl 2,2,3,3,3-pentafluoropropyl carbonate as a colourless liquid (71 g, yield 51%). The chemical structure of the compound produced was determined by the IR and NMR absorbance spectra shown in Fig.7 and Fig.8 respectively and the mass spectrometry spectrum (M/e = 208). The IR and NMR absorbance peaks are shown below. IR (neat): 2964 (C-H), 1768 (C=O), 1447, 1402, 1377, 1354, 1290, 1203, 1155, 1105, 1048, 980, 786, 731, 642, 522 cm -1 NMR (CDCl 3 soln.,δ ppm): 3.86 (s, 3H, OCH 3 ), 4.59 (t, 2H, J=12.5Hz, OCH 2 CF 2 CF 3 ) The major physical properties are also shown in Table 1. Example 5 Synthesis of methyl 2,2,3,3-tetrafluoropropyl carbonate (the compound of formula [I] where R 1 = H and R 2 = 1,1,2,2-tetrafluoroethyl) In a flask (500-ml volume) equipped with 10 distillation columns, 2,2,3,3-tetrafluoropropanol (100 g, 0.76 mol), dimethyl carbonate (205 g, 2.3 mol) and a 28% sodium methoxide/methanol solution (1.4 g) were charged. The flask was heated to 120 °C to allow the starting materials to react for 10 hours while removing the methanol from the distillation columns by evaporation. After allowing the mixture to cool to room temperature, an aqueous solution of ammonium chloride was added to the mixture and the mixture was shaken to remove the sodium methoxide. The organic layer was washed with water, dried and distilled to give methyl 2,2,3,3-tetrafluoropropyl carbonate as a colourless liquid (70 g, yield 49%). The chemical structure of the compound produced was determined by the IR and NMR absorbance spectra shown in Fig.9 and Fig. 10 respectively and the mass spectrometry spectrum (M/e = 190). The IR and NMR absorbance peaks are shown below. IR (neat): 2964 (C-H). 1764 (C=O), 1446, 1396, 1277, 1204, 1106, 994, 834, 787, 662, 580, 534 cm -1 NMR (CDCl 3 soln.,δ ppm): 3.86 (s, 3H, OCH 3 ), 4.53 (t, 2H, J=12.5Hz, OCH 2 CF 2 CF 2 H), 5.90 (tt, 1H, J=53.1Hz, H=4.3Hz, OCH 2 CF 2 CF 2 H) The major physical properties are also shown in Table 1. Example 6 Synthesis of 2,2,2-trifluoroethyl 2,2,3,3,3-pentafluoropropyl carbonate (the compound of formula [I] where R 1 = trifluoromethyl and R 2 = pentafluoroethyl) First, in a flask (5-liter volume) equipped with 20 distillation columns, 2,2,2-trifluoroethanol (1000 g, 10.0 mol), dimethyl carbonate (1800 g, 20.0 mol) and a 28% sodium methoxide/methanol solution (15.3 g) were charged. Ater the flask was heated to 120 °C to allow the starting materials to react for 30 hours while removing the methanol from the distillation columns by evaporation, the flask was heated to 130 °C to allow the materials to react for 40 hours while removing the dimethyl carbonate from the distillation columns by evaporation. After allowing the mixture to cool to room temperature, an aqueous solution of ammonium chloride was added to the mixture and the mixture was shaken to remove the sodium methoxide. The organic layer was washed with water, dried and distilled to give di- 2,2,2-trifluoroethyl carbonate as a colourless liquid (407 g, yield 36%). Next, in a flask (500-ml volume) equipped with 10 distillation columns, 2,2,3,3,3-pentafluoropropanol (100 g, 0.76 mol), di- 2,2,2-trifluoroethyl carbonate (520 g, 2.3 mol) thus obtained and a 28% sodium methoxide/methanol solution (1.4 g) were charged. The flask was heated to 120 °C to allow the starting materials to react for 10 hours while removing the 2,2,2-trifluoroethanol from the distillation columns by evaporation. After allowing the mixture to cool to room temperature, an aqueous solution of ammonium chloride was added to the mixture and the mixture was shaken to remove the sodium methoxide. The organic layer was washed with water, dried and distilled to give 2,2,2-trifluoroethyl 2,2,3,3,3-pentafluoropropyl carbonate as a colourless liquid (103 g, yield 40%). The chemical structure of the compound produced was determined by the IR and NMR absorbance spectra and the mass spectrometry spectrum (M/e = 276). The IR and NMR absorbance peaks shown in Figs. 11 and 12 are shown below. IR (neat): 2980 (C-H), 1782 (C=O), 1446, 1420, 1263, 1203, 1109, 991, 841, 781, 641, 522 cm -1 NMR (CDCl 3 soln.,δ ppm): 4.58 (q, 2H, J=8Hz, OCH 2 CF 3 ), 4.66 (t, 2H, J=13Hz, OCH 2 CF 2 CF 3 ) The major physical properties are also shown in Table 1. For reference, the physical properties of dimethyl carbonate (Compound G), diethyl carbonate (Compound H), diisopropyl carbonate (Compound I) and di-2,2,2-trifluoroethyl carbonate (Compound J) are also shown in Table 1. Example Compound Formula Boiling Point (°C) Melting Point (°C) Viscosity cP (25°C) Specific Dielectric Constant (25°C) 1 A CH 3 OCOOCH 2 C(CH 3 ) 3 152-153 12 1.4 2.7 2 B CH 3 OCOOCH 2 CF 3 105-106 -48 1.1 7.2 3 C CH 3 CH 2 OCOOCH 2 CF 3 119-120 -61 1.2 7.8 4 D CH 3 OCOOCH 2 CF 2 CF 3 113-114 -41 1.4 6.2 5 E CH 3 OCOOCH 2 CF 2 CF 2 H 145-146 -100 3.0 8.8 6 F CH 3 CH 2 OCOOCH 2 CF 2 CF 3 126-127 -110 2.2 5.9 G CH 3 OCOOCH 3 91 3 0.6 2.6 H CH 3 CH 2 OCOOCH 2 CH 3 123 -43 0.7 2.8 I (CH 3 ) 2 CHOCOOCH(CH 3 ) 2 145 -38 1.3 2.5 J CF 3 CH 2 OCOOCH 2 CF 3 114-115 -39 1.7 7.5 As clearly seen from the results shown in Table 1, the carbonate compounds (A-F) of the present invention have a high boiling point and a low melting point, and hence a wide liquid state temperature range, and have a low viscosity. Therefore, the results indicate that the compounds of the present invention are useful as solvents. Examples 7 2,2,3,3,3-Pentafluoropropyl carbonate was prepared by the same manner as in Example 4 except that K 2 CO 3 (0.046 g) was used as a catalyst instead of a 28% sodium methoxide/methanol solution (1.3 g). After 2,2,3,3,3-pentafluoropropanol and dimethyl carbonate were allowed to react, the mixture thereof was passed through a column filled with silicagel (8 g) in order to remove K 2 CO 3 , and was distilled to give methyl 2,2,3,3,3-pentafluoropropyl carbonate as a colourless liquid (yield 55 %). Examples 8-13 Measurement of Flash Point The flash points of each of the compounds B, C, D and F obtained in Examples 2, 3, 4 and 6 and a solution prepared by mixing the compound of Example 2 or 3 and propylene carbonate in a volume ratio of 1:1 were measured by the Tag closed method (ASTM D-56). As references, the flash points of dimethyl carbonate (Compound G), di-2,2,2-trifluoroethyl carbonate (Compound J) and a solution prepared by mixing dimethyl carbonate and propylene carbonate in a volume ratio of 1:1 were also measured. The results of the measurements are shown in Table 2. Example Sample Flash Point (°C) 8 Compound B 37 9 Compound C 37 10 Compound D 46 11 Compound F >100 12 Compound B + PC 50 13 Compound C + PC 59 Compound G 22 Compound G + PC 24 Compound J >100 As seen from the results shown in the table above, the carbonate compounds of the present invention have a high flash point and therefore can be suitably used as solvents having excellent anti-oxidation properties. Examples 14 and 15 Reactivity with Metallic Lithium The reactivity with metallic lithium was determined for methyl neopentyl carbonate (Compound A) and methyl 2,2,2-trifluoroethyl carbonate (Compound B). In an argon box, metallic lithium (0.1 g) cut into a cubic shape was added into methyl neopentyl carbonate (Compound A, 5 g) and the lithium was pushed with a spatula in the liquid to expose a clean surface of the lithium. After leaving at 25°C for 48 hours, an appearance of the lithium surface and that of the liquid were examined to determine the reactivity of the solvent as compared with the initial state. The same experiments were carried out with methyl 2,2,2-trifluoroethyl carbonate (Compound B) and the conventional compounds, diethyl carbonate (Compound H) and diisopropyl carbonate (Compound I), as references. The results obtained are shown in Table 3 below. Example Electrolyte Solvent Reactivity with Li 14 Compound A Not reacted 15 Compound B Not reacted Compound H Reacted Compound I Reacted As clearly shown by the results of Table 3, Compound A and Compound B did not react with metallic lithium and therefore are extremely stable and suitable for electrolytic solutions. Examples 16-26 Measurements of Electro-conductivity and Decomposition Voltage As an electrolyte, lithium hexafluorophosphate (LiPF 6 , 3.8 g, 25 mmol) was dissolved in an electrolytic solution solvent to prepare 25 ml of a 1 mol/liter electrolytic solution of LiPF 6 . As the solvent, each of the carbonates synthesized above alone or a mixed solvent of each of the carbonates synthesized above and propylene carbonate (PC) (volume ratio = 1:1) was used. The electro-conductivity of each electrolytic solution was determined by an impedance meter at 10 kHz. Further, the decomposition voltage of each solution was measured by charging each solution in a three-electrode cell for voltage measurement equipped with platinum work and counter electrodes and a metallic lithium reference electrode and performing voltage scanning at 50 mV/s by a potentiostat. The voltage range where the electrolysis current of more than 0.1 mA does not flow was considered to be the decomposition voltage. The results are shown in Table 4. The measurements were also performed for PC alone and a mixed solvent of dimethyl carbonate and PC as references. The results are also shown in Table 4. Example Electrolyte Solvent (LiPF 6 =1M/l) Electro-conductivity (mS/cm) Decomposition Voltage (V) 16 Compound A 0.24 6.2 17 Compound B 1.7 6.3 18 Compound D 0.69 6.3 19 Compound E 0.59 6.3 20 Compound A + PC 4.2 6.3 21 Compound B + PC 5.7 6.3 22 Compound C + PC 4.8 6.3 23 Compound D + PC 3.6 6.3 24 Compound E + PC 3.5 6.3 25 Compound F + PC 3.6 6.3 26 Compound J + PC 3.2 6.3 Compound G + PC 10.7 5.6 PC - 6.1 As clearly seen from the results of Tables 2 and 4, the electrolytic solutions of the present invention have a high decomposition voltage and an excellent electro-conductivity at a practically useful level. These results show that they can be suitably used an an electrolyte solvent for batteries. Examples 27 and 28 Battery Life-time when charge/discharge cycle was repeated A non-aqueous electrolyte cell of coin-like shape such as shown in Fig.13 having a diameter of 20 mm and a height of 2.5 mm was manufactured. The cell had a cathode 1 of metallic lithium and a anode 2 formed by pressure-molding a mixture comprising 85 parts by weight of LiCoO 2 , 12 parts by weight of graphite as a conductor and 3 parts by weight of fluorocarbon resin as a binder. The cathode 1 and the anode 2 were bonded to the cathode can 4 and anode can 5 via a porous separator 3 made of polypropylene. An electrolytic solution for the cell was prepared by dissolving lithium hexafluorophosphate in a mixed solvent comprising methyl 2,2,2-trifluoroethyl carbonate (Compound B) and propylene carbonate (PC) in a volume ratio of 1:1 so that the solution had an electrolyte concentration of 1 mole/liter. The electrolyte was introduced into the cell from the sealing gasket 6, and the cell was sealed. Thus manufactured cell was charged with a current of 1.0 mA and a maximum voltage of 4.1 V for 10 hours and then discharged with a current of 1.0 mA so that the cell had a voltage of 3.0 V to determine the charge/discharge efficiency of the cell. This charge/discharge cycle was repeated a given number of times to determine the change of the charge/discharge efficiency of the cell. The results are shown in Fig.14, where the charge/discharge efficiency is plotted against the number of cycles (○). The results obtained in the same manner as above for a cell manufactured in the same way as used for the Compound B-PC system except that a mixed solvent of Compound A and PC (volume ratio = 1:1) was used were also plotted in Fig. 14 (▵). The results obtained in a comparative coin-like shape cell manufactured in the same manner as the Compound B-PC system except that a mixed solvent of diethyl carbonate (Compound H) and propylene carbonate (volume ratio = 1:1) was used as a electrolytic solution solvent were also plotted in Fig.14 (). As seen from the results shown in Fig.14, the cell utilizing the electrolytic solution solvent of the present invention maintained a high energy density even though it was subjected to a high voltage of more than 4 V, and had extremely excellent cycle characteristics. As clearly indicated by the above Examples, the novel asymmetric carbonate compounds of formula [I] where hydrogen atoms at the β-position of at least one alkyl group thereof are replaced are chemically and physically stable, have a low viscosity, high flash point and high dielectric constant and are capable of dissolving organic materials sufficiently. Therefore they are useful as ordinary organic solvents, particularly as electrolyte solvents for batteries. Further, the carbonate compounds of the present invention, particularly when they contain halogen atoms in at least one alkyl group thereof, have excellent flame retardant properties and hence can be used as flame-retardant solvents. The carbonate compounds of the present invention are, in addition to their use as solvents, useful as organic synthesis reagents, pharmaceuticals, agricultural chemicals. flame retardants and washing or cleaning agents. As seen from the above description, by using an organic solvent comprising the linear carbonates of formula [II] as an electrolytic solution, there is provided a non-aqueous electrolyte solution with high flash point, excellent electro-conductivity and decomposition voltage. Further, according to the present invention, by utilizing the non-aqueous electrolytic solution, there can be provided a battery with excellent charge/discharge characteristics and cycle characteristics as well as high energy density.

Claims: A carbonate compound of formula (I): R 1 CH 2 -O-CO-O-CH 2 R 2 wherein: R 1 is a hydrogen atom, an alkyl group or an alkyl group substituted with one or more halogen atoms; and R 2 is an alkyl group having no hydrogen atom at the α-position thereof or an alkyl group substituted with one or more halogen atoms and having no hydrogen atom at the α-position thereof; with the proviso that R 1 is not identical to R 2 ; excluding the compound C 2 H 5 -O-CO-O-CH 2 (CF 2 ) 4 H. A compound according to claim 1 wherein R 1 is a hydrogen atom, -CH 3 or -CF 3 , and R 2 is -C(CH 3 ) 3 , -CF 3 , -CF 2 CF 3 or -CF 2 CF 2 H. A compound according to claim 1 or 2 wherein R 1 is a hydrogen atom and R 2 is -CR 3 wherein each R is an alkyl group, a halogenated alkyl group or a halogen atom. A compound according to claim 3 wherein R 1 is a hydrogen atom and R 2 is -C(CH 3 ) 3 or -CF 3 . A process for preparing a compound as defined in any one of claims 1 to 4 which comprises: a) reacting a carbonate with an alcohol in the presence of a basic catalyst in accordance with either or both of the following reaction schemes: CH 3 O-CO-OCH 3 + R 1 CH 2 OH Basic Catalyst / R 1 CH 2 O-CO-OCH 3 + CH 3 OH R 1 CH 2 O-CO-OCH 3 + R 2 CH 2 OH Basic Catalyst / R 1 CH 2 O-CO-OCH 2 R 2 + CH 3 OH wherein R 1 and R 2 are as defined in claim 1; or b) reacting a chloroformate with an alcohol in accordance with the following reaction scheme: Cl-CO-OCH 2 R 2 + R 1 CH 2 OH → R 1 CH 2 O-CO-OCH 2 R 2 wherein R 1 and R 2 are as defined in claim 1. A non-aqueous electrolytic solution comprising a carbonate compound of formula (II): R 3 -O-CO-O-R 4 wherein: R 3 is an alkyl group or an alkyl group substituted by one or more halogen atoms; and R 4 is an alkyl group having no hydrogen atom at the β-position thereof or an alkyl group substituted by one or more halogen atoms and having no hydrogen atom at the β-position thereof. A solution according to claim 6 wherein at least one of the groups R 3 and R 4 is an alkyl group having no hydrogen atom at the β-position thereof or a fluorinated alkyl group having no hydrogen atom at the β-position thereof. A solution according to claim 6 or 7 wherein R 3 is -CH 3 , -CH 2 CH 3 or -CH 2 CF 3 , and R 4 is -CH 2 C(CH 3 ) 3 , -CH 2 CF 3 , -CH 2 CF 2 CF 3 , -CH 2 CF 2 CF 2 H or -CH(CF 3 ) 2 . A solution according to any one of claims 6 to 8 wherein R 3 is -CH 3 and R 4 is -CH 2 CR 3 wherein each R is an alkyl group, a halogenated alkyl group or a halogen atom. A solution according to claim 6 wherein R 3 is -CH 3 or -CH 2 CF 3 and R 4 is -CH 2 CF 3 or -CH 2 C(CH 3 ) 3 . A solution according to claim 6 wherein the carbonate compound is a compound of formula (I) as defined in any one of claims 1 to 4. A solution according to any one of claims 6 to 11 to which further comprises a cyclic carbonate compound. A solution according to claim 12 wherein the mixing volume ratio of the compound of formula (II) to the cyclic carbonate compound is from 1:9 to 9:1. A solution according to any one of claims 6 to 13 wherein the electrolyte is a lithium compound which is LiPF 6 , LiBF 4 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 , LiAlCl 4 , LiN(SO 2 CF 3 ) 2 , LiC 4 F 9 SO 3 or LiC 8 F 17 SO 3 . A non-aqueous electrolyte battery comprising a solution as defined in any one of claims 6 to 14.

Inventors: FUJITA SHIGERU, HIWARA AKIO, OMARU ATSUO, YOKOYAMA KEIICHI E, FUJITA, SHIGERU, HIWARA, AKIO, OMARU, ATSUO, YOKOYAMA, KEIICHI, HIWARA, AKIO, C/O MITSUI PETROCHEMICAL, OMARU, ATSUO, C/O SONY ENERGYTEC INC, KORIYAMA PL., YOKOYAMA, KEIICHI, C/O MITSUI PETROCHEMICAL
Applicants: MITSUI PETROCHEMICAL IND, SONY CORP, MITSUI PETROCHEMICAL INDUSTRIES, LTD., SONY CORPORATION
Application year: 1993
Main classification: C07C69
IPC codes: C07C69, H01M6, H01M10