MICROPERFORATED FILM AND PACKAGING BAG MADE THEREFROM

Abstract: A flexible film (11) and flexible food storage bag (10) for packaging produce such as vegetables and fruits wherein the film or bag has plurality of microholes (12) specifically designed to allow the produce to breathe in a controlled rate such that localized condensation and weight loss is minimized, which in turn reduces microbial (bacteria and mold) growth and reduces produce mushiness (softness) respectively.

Description: MICROPERFORATED FILM AND PACKAGING BAG MADE THEREFROM This invention relates to food packaging film and food storage bags made from said film for storing, for example, produce such as vegetables and fruits. More particularly, this invention relates to flexible produce storage bags having a pattern of microholes specifically designed to allow produce contained in the bag to breathe in a controlled rate, such that localized condensation is reduced, which in turn, reduces microbial (bacteria and mold) growth and produce mushiness (softness). The perforated bags of the present invention also control the weight loss of the stored produce, thus minimizing the shriveling and wilting of unpackaged products. Because fresh fruits and vegetables give off gases and retain moisture when stored in bags, it has long been a challenge for the packaging industry to provide a container or bag for storing produce that will help maintain the quality or shelf life of the produce while stored. There are several well-known techniques available for packaging of produce to maintain their quality or extend their shelf life, including, for example, the use of controlled modified atmosphere packaging, shrink wraps, functional or active packaging and impermeable plastic storage bags. However, such known procedures do not adequately control or maintain the quality of produce. There is still a need in the industry for a packaging material such asa storage bag that will minimize local condensation and produce weight loss. In an attempt to address the condensation problem of stored produce, U.S. Patent No.4,735,308 discloses an internally lined food storage bag useful in the storage of moisture- retentive foods, such as fruit and vegetables. The storage bag comprises a hand-closed water- impermeable outer bag containing an absorbent inner bag. The construction of the bag described in U-S. Patent No. 4,735,308 is complicated and does not involve the use of microperforations to control the perspiration of produce. Itis also known to provide a ventilated plastic bag, for example, a bag containing slits as described in U.S. Patent No. 3,399,822 or bags with microperforations as described in U.S. Patent No.4,886,37, for storing vegetables. U.S. 3,399,822, for example, provides slits in a plastic bag to prevent contamination of vegetables stored in the bag, but does not address the moisture or weight loss problem of stored vegetables. U.S. Patent No.4,886,372, for example, discloses controlling the ripening of produce and fruits by using a container or bag having a selected size and number of openings therein. However, the holes of the bags of U.S. 4,886,372 are too large, for example, from 20 mm to 60 mm, for adequate control of the weight loss of the produce. The prior art also describes bags having microholes-which are too small or too many and are not suitable for storing small quantities of produce for in-home consumer use. In view of the deficiencies of the prior art, it is desired to provide a film and food storage bag with microperforations of a size and number which maintains the quality of produce and reduces the problems associated with produce packaged in a prior art ventilated bag, in a totally sealed impermeable package or in a control/modified atmosphere package. The present invention is directed to a food storage bag or wrap which has a pattern of microholes specifically designed to allow produce, such as vegetables and fruits, to breathe in a controlled rate, thus minimizing waterdroplet accumulation, which reduces microbial (bacteria and mold) growth and produce mushiness (softness). The designed pattern of microholes controls the weight loss of produce which otherwise may lead to produce shriveling and wilting. According to the present invention, the microholes would maintain the quality and increase the apparent shelf life of vegetables and fruits- The present invention is independent of product, shape, amountand transpiration characteristics of stored produce as opposed to controlled atmosphere which generallyisdesigned foreachspecificpackaged product. One preferred embodiment of the present invention is directed to clear, microperforated zippered bags as opposed to opaque un perforated functional films. In addition, the microperforated bag of the present invention reduces localized condensation in the bag which localized condensation is evident with the use of regular unperforated storage/freezer plastic bags. The perforated bags of the present invention also control the weight loss of the stored produce, thus minimizing the shriveling and wilting of unpackaged products. Figure 1 shows a perspective view of a food storage bag of the present invention- Figure 2 shows a partial, enlarged cross-sectional view taken along line 2-2 of Figure 1- Figure 3 shows a partial, enlarged section of the bag illustrated in Figure 1. Figure 4 is a graphical illustrat.on of percent weight loss and Padres Number for produce versus hole size of a bag containing the produce. In its broadest scope, the present invention includes a flexible thermoplastic film material for packaging produce comprising a web of thermoplastic material having a selected number and size of microperforations- In producing the microperforations in a film web, small amounts of film material are removed from the film web to leave a void area sufficient to providethe film with a ratio of void area to surface area of web to sufficiently control weight loss and localized condensation of produce when such film is used for packaging produce. The thermoplastic material useful inthe present invention includes, for example, poiyolefins, such as polypropylene or polyethylene or other known plastics. The film can be made of a monolayer or multilayer construction. The film is preferably used for packaging or wrapping produce. In a more preferred embodiment, containers or bags are manufactured from the film. In one embodiment of the present invention, a flexible food storage bag with a preferred pattern of microperforations is prepared. One preferred embodiment of the bag of the present invention includes, for example, a zippered plastic bag as shown in Figures 1 to 3. The method of making such zippered bags is described in U.S. Patent No. 5,070,584 issued to Dais et al. Other features that can be added to the bag can include, for example, pleats, printed surfaces, tinted colors, textured or embossing by well known techniques. The zippered-type bags of the present invention are preferably produced from the film web using a well-known heat sealer described in U.S. Patent No. 5,012,561 issued to Porchia et al. Generally, the bag is produced by folding a web in half to create a bottom and then heat sealing along its sides leaving an opening at the top for a hand seaiable closure, such as a zipper means, that is, interlocking plastic ridges, which can be pressed together to seal the bag and pried or pulled apart to reopen the bag. The food products to be stored in the bags can be a variety of moisture-retaining type foods, such as fresh fruits and vegetables. Fruits and vegetables can include, for example, "low respiring" produce such as grapes and carrots, "medium respiring" produce such as lettuce, and "high respiring" produce such as broccoli. By "low respiring" it is meant produce having a range of respiration rate (ml CO.,/kg-hr) of less than 10; by "medium respiring" it is meant produce having a range of respiration rate of from 10-20; and by "high respiring" it is meant produce having a range of respiration rate of greater than 20. The terms "low respiring", "medium respiring", and "high respiring" are commonly known in the art and some examples are described in Table 1 of Postharvest Physiology of Vegetables. J. Weichmann, Marcel Dekker, Inc., New York, New York, 1987, page 33. For the best results in the storage of produce, the bag with produce is stored at refrigeration temperatures. Generally, the temperature is less than about 15°C, preferably less than about 0°C and more preferably less than about 5°C. The terms "microperforations" and "microholes" are used herein interchangeably to mean very small holes, the size of the holes being generally less than about 2000 microns (μ) in diameter. When storing any type of produce in the bags of the present invention, the microholes in the bag are preferably from greater than 250μto 1900μ in diameter; more preferably from 300μ to 800μ in diameter, and most preferably from 400μ to 600μ for minimizing weight loss and condensation of the produce regardless of the type of produce stored in a bag. When storing a produce having a specific respiration rate, the size of holes can vary. For example, for "low respiring" type produce, the size of the holes may be, for example, from 150μto 1900μ in diameter, preferably from 100μ o 1600μ in diameter, and more preferably from 180μ to 600μ in diameter. For "medium respiring" type produce, the size of the holes may be, for example, from 10Oμ to 1200μ in diameter, preferably from 150μ to 1000μ in diameter, and more preferablyfrom 200μto 800μ in diameter. For "high respiring" type produce, the size of the holes may be, for example, from greater than 250μ to 950μ in diameter, preferably from greater than 325μ to 850μ in diameter, and more preferably from 350μto 800μ in diameter. The number and size of the holes should be sufficientto provide the required void fraction or ratio of the total void area of the bag to the total surface area of the bag- The percent void area per bag area can be determined using the following formula: wherein V = the percent void area per bag area; H = hole diameter; D = hole density (which isthe number of holes per bag area). When storing any type of produce in the bag of the present invention, preferably the percent void area per bag area is in the range of from 0.05 to 2.75 percent, preferably from 0.07 to 0.5 percent, more preferablyfrom 0.12 to 0.27 percent. When storing a produce having a specific respiration rate, the void area per bag area can vary. For example, for "low respiring " type produce the percent void area is from 0.002 to 2.75 percent, preferably from 0-008 to 1.95 percent, more preferablyfrom 0.017 to 0.27 percent. For "medium respiring" type produce the percent void area is from 0.008 to 1.10 percent, preferably from 0.017 to 0.75 percent, more preferably from 0.03 to 0.5 percent. For "high respiring" type produce the percent void area is from 0.07 to 0.62 percent, preferably from 0.08 to 0.55 percent and more preferably from 0.09 to 0.5 percent. Generally, the hole density of the bag is from 3 holes/in 2 (3 holes/6.45 cm 2 ) to 8 holes/in 2 (8 holes 6.45 cm2); preferablyfrom 3.5 holes/in* (3.5 holes/6.45 cm 2 ) to 7 holes/in 2 (7 holes 6.45 cm 2 ); more preferably from 4 holes/in 2 (4 holes/6-45 cm 2 ) to 6.5 holes/in 2 (6.5 holes/6.45 cm 2 ). The shape of the microholes is not critical, as long as the holes allow moisture to pass therethrough. Typically, the holes are circularor elliptical in shape. In general, the microholes can vary in size, but preferably all of the microholes used in a bag are substantially the same size. To obtain the beneficial effects of the present invention, the microholes should be of a uniform size and uniformly distributed throughout the surface of the bag. By "uniformly distributed" it is meant that the microholes are substantially identically and substantially evenly spaced apart from each other over the entire surface area of a web film or bag. The microholes are preferably in a polka-dot like matrix or pattern wherein the holes are in a square pattern or triangle pattern equally spaced apart. The microholes can also be in a randomly scattered pattern, however, any two adjacent holes are preferably no more than about 2 inches (50.8 mm) apart so that localized condensation is minimized. More preferably, the distance of the spacing, D. and D 2 (as seen in Figure 3), of the microholes can be, for example, from 0.2 inch (5.08 mm) to 0.9 inch (22.9 mm) , preferably from 0.3 inch (7.62 mm) to 0.6 inch (15.24 mm), and more preferablyfrom 0.4 inch (-10.16 mm) to 0.5 inch (12.7 mm). As an illustration, the microholes can be distributed in a polka-dot like square pattern at 13/32 inch (10.32 mm) apart at a distance from center to center of the holes (Di and D 2 ) as shown in Figure 3. The film or bag of the present invention with an array of microholes as described herein advantageously minimizes the weight loss and localized condensation of produce packaged in such film or bag. Figure 4 shows a graphical representation of the weight loss and localized condensation (quantified by "Padres Number" described herein below) of produce versus hole size. It is desirable to reduce or minimize the weight loss of produce as much as possible and ideally to eliminate weight loss all together. Generally, if the weight loss is kept below about 8 percent, the produce is substantially preserved for use. Preferably, the produce weight loss is no more than about 6 percent, more preferably less than 5 percent and most preferably less than about 3 percent. The localized condensation of the produce in the present invention is quantified by use of the unit referred to herein as "Padres Number". The amount of condensation in the form of water that remains inside a bag after a period of storage is quantified in the present invention, as illustrated in Example 6 and Tables XIX to XXV, by assigning to the results a unit referred to herein as a "Padres Number" calculated as follows: Padres Number = Log This condensation is due to the weight loss of produce that remains in the bag. The curves of weight loss percent and Padres Number illustrated in Figure 4 are of one typical example of produce tested in accordance with the present invention. The actual Padres Number of a particular produce will be dependent on the characteristics of the storage conditions and the type of produce stored. The slope of the Padres Number curve in Figure 4 will change, for example, with produce type, temperature of storage, hole size of bag, length of time of storage and ambient relative humidity. In order to minimize condensation in the bag, the Padres Number in the present invention is generally less than 1.74, preferably less than about 1.7, more preferably less than about 1.65, most preferably less than about 1.6. Figure 4illustrates the correlation between Padres Number, weight loss and hole size. As shown in Figure 4, the smaller the Padres Number, the largerthe hole size, and therefore, there is less condensation present in a bag. On the other curve shown in Figure 4, the smaller the hole size, the lowerthe weight loss and then, in order to minimize weight loss, the hole size should be as small as possible. Consequently, as shown in Figure 4, where the two lines intersect for a particular produce at its respective storage conditions, the intersection point will be its optimum hole size for the void fraction for the bag of the present invention. With reference to Figures 1 to 3, again, there is shown a thermoplastic bag 10 made from a flexible web material normally used for such food storage bags, for exampte, a thermoplasticfilm web 11 such as polyethylene, polypropylene or other known plastics. The thickness of the wall ofthe bag is generally from 0.1 mil to less than 5 mils, preferably from 0.5 mil to less than 3 mils, more preferably from 1 mil to less than 3 mils and even more preferablyfrom 1.1 mil to 2.75 mils. The film 11 ofthe bag is provided with a plurality of microperforations 12 disposed in an arrangement or pattern, for example, as shown in Figure 1. If desired, as shown in Figure 1, the bag 10 is provided with a closure means 13, including, for example a zipper-type closure, adhesive tape, wire tie or the like. Preferably an interlocking zipper-like closure number 13 is used forthe bag 10. The microholes can be disposed, for example, on one side ofthe bag 10 or on two sides ofthe bag 10 as long as the microholes are uniformly distributed throughout the surface ofthe one side ortwo sides ofthe bag and the numbers and size ofthe microholes is sufficient to provide the required void fraction described above. To produce the microperforations in a film web or in the bag, any conventionally known perforating process or means can be used, including, for example, laser perforation, puncturing means, microperforating mean-; and air pressure means. Preferably, the microperforations are produced using a microperforating means, for example, using a microperforator described in U.S. Patent No.4,667,552. In each ofthe Examples below, the weight loss ofthe produce and the condensation in each ofthe bags described below was determined as follows: The produce was weighed initially (Wj) before being placed in a bag. After an elapsed period of time, the total weight ofthe bag and produce stored in such bag was measured (W ) at the time of the test measurement. Then, the produce was taken out ofthe bag and surface dried by wiping with a cloth, and the weight ofthe produce measured (W p ). Then, the inside surface ofthe bag was wiped dry of any moisture present in the bag and the weight of the bag (Wb) was measured. The difference between Wj - W p is the total weight loss (W t |) of the produce in grams and the percent weight loss is as follows: ~-- X 100 = percent weight loss ofthe produce (%) Wj The condensation (C) in the bag was calculated in grams as follows: t - (w p + b) = C (grams) The Padres Number is determined as herein above described and illustrated in Figure 4 and in Example 6, Tables XIX to XXV. Example 1 Figure 1 shows the pattern of microholes used in this Example. The pattern used consisted of a 20 x 20 hole matrix on each of the two faces of a one-gallon (10 and 9/16 inches (268.2 mm) wide by 11 inches (279.4 mm) deep; 1.75 milsthick) plastic bag. Bags containing 800 holes, at 10 micron, 100 micron and 439 micron hole size, were produced. Twelve bags containing broccoli ("high respiring produce"), 12 bags containing green peppers ("medium respiring produce") and 12 bags containing green grapes ("low respiring produce") were tested. The vegetables were stored in the bags at a temperature of 5°C and 30 to 35 percent relative humidity (RH) (refrigerator conditions) for two weeks. The weight loss of each produce was measured and physical appearance observed periodically during the two week period, that is, the produce's condensation, sliminess, mold growth, wilting or shriveling was visually evaluated during and at the end of the two week period. All of the results reported herein are based on an average of three measurements. The results of this Example can be found in Tables I, II and III. TABLE I Weight loss ( ) for Broccoli in gallon size bags with different hole size Time Hole size: Hole size: Hole size: Bag with no Control (unpackaged (Days) 439 microns (1) 100 microns 2) 10 mi r ns (3) holes (2) r Notes: (1) No water accumulated- (2) Water accumulated, off-odor on day 7. (3) Water accumulated and leaked. (4) Shriveling, rubbery, color change in day 3. TABLE II Weight Loss (%) for Green Peppers in gallon size bags with different hole size Notes: (1) No water accumulated. (2) Water accumulated, mushy and color change on day 10. (3) Shriveling, color change on day 7. TABLE III Weight Loss (%) for Grapes in gallon size bags with different hole size Notes: *ln crisper conditions (85-92% RH) (1) No water accumulated. (2) Water droplets in and moldy on day 7. (3) Shriveling, moldy in day 3. The above results indicate that bags with 439 microns size holes had the best results for all ofthe produce tested because no water accumulated in the bag and the vegetable was of good quality. Bags with 100 microns size holes performed well for the low and medium respiring produce. Bags with the 10 microns size holes and bags with no holes performed the same but did not reduce condensation which resulted in accumulating water droplets throughout the bag causing mushiness ofthe produce. The control (unpackaged) produce samples suffered significant weight loss which resulted in quality deterioration of the produce tested (shriveling and wilting). The results obtained in this Example for the bag containing microperforations at 439 micron size was compared to bags made from various other materials with no microperforations and the results are described in Table IV. TABLE IV Weight Loss (%) in 14 days Bag Sample Bag with microholes at 439 micron EVVIVO™ (manufactured by Domo Pak; this bag contains slits having a 200 micron equivalent diameter and a density of 100 slits/square inch (6.45wcm 2 )) Control (unpackaged produce) 52-00 19.50 18.00 Example 2 In this example, bags were prepared and measured as in Example 1. The following one gallon size bags Samples were tested at refrigerated and crisper conditions: Sample 1: a bag having 800 holes with an average hole size of 439 micron in diameter. Sample 2: a bag having 400 holes with an average hole size of 439 micron in diameter- Sample 3: a bag having one hole (1/4 inch (6.35 mm) in diameter). Sample 4: an unperforated ZIPLOC ® (trademark of The Dow Chemical Company) storage bag. Sample 5: control (no package). The storage conditions were as follows: Refrigeration: (5°C/30 to 35% relative humidity (RH)) for 14 days. Crisper: (5°C/85 to 92% RH) fo- 14 days. The produce tested included broccoli and green peppers (about 1 pound). The weight loss (%) was determined and observations recorded as described in Tables V and VI. The perforated bags samples listed in Tables V and VI are indicated by "(number of holes/diameter of holes (μ))." TABLE V Weight Loss (%) for Broccoli in different bags * In crisper. Notes: (1) Bags did not perform due to excessive condensation and off-odor development. (2) Did not perform well due to condensation. (3) Control (unpackaged) samples were rubbery, shriveled and discolored (brownish and yellowish color). Crisper condition did not help. (4) Had the best results- Few water droplets were observed. TABLE VI Weight Loss (%) for Green Peppers in different bags Notes: (1) Water accumulated. (2) Few water droplets. (3) Control (unpackaged) samples were shriveled. (4) No water accumulation. Example 3 In this Example bags were prepared and measured as in Example 1. The following one gallon size bags were tested at crisper storage conditions (5C785-95% RH) : Sample 6: a bag having 800 holes with an average hole size of 578 micron in diameter- Sample 7: a bag having 1200 holes with an average hole size of 414 micron in diameter. Sample 8: a bag having 800 holes with an average hole size of 439 micron in diameter. Sample 9: a bag having 600 holes with an average hole size of 405 micron in diameter. The produce tested included broccoli and green peppers. The weight loss (%) was determined and recorded as described in Tables VII and VIII- The perforated bag samples listed in Tables VII and VIII are indicated by "(number of holes/diameter of holes (μ)). " TABLE VII Weight Loss (%) for Broccoli in different bags Time Sample 6 (1> Sample 7' 3 ' Sample 8°' Sample 9< 2 ' (Days) (800/578) (1200/414) (800/439) (600/405) 3 3.14 1.38 1.25 0.98 7 6.04 2.20 2.10 1-80 14 9-42 4-10 3.40 2.85 Notes: (1) Samples were slightly shriveled (day 7). (2) Few water droplets were observed. (3) Had the best overall results (almost no water droplets, no discoloration with firm texture). TABLE VIII Weight Loss (%) for Green Peppers in different bags Notes: (1) Few water droplets were observed. (2) The quality ofthe produce stored was satisfactory. In this Example it was determined that weight loss (%) will be greater at the refrigerated conditions (30 to 35% RH) as compared to crisper conditions (85 to 92% RH). Based on the above results, it was determined that Sample 7 (414 micron/1200 holes) had the best overall results. Example 4 In this Example the effect of various temperatures was studied on the following one gallon size bags: Sample 10: a bag having 800 holes with an average hole size of 439 micron in diameter. Sample 11 : a bag having 1200 holes with an average hole size of 414 micron in diameter. Sample 12: a bag having 1600 holes with an average hole size of 337 micron in diameter. Sample 13: an unperf orated ZIPLOC ® storage bag. The storage conditions were as follows: 5°C, 10°C, 15°C/30to 35% RH The produce tested included broccoli and green peppers (about 1.0 pound). The weight loss (%) was measured and observation ofthe produce was recorded as described in Tables IX hrough XIV. The perforated bag samples in Tables IX through XIV are indicated by "(number of holes/diameter of holes (μ))." TABLE IX Weight Loss (%) for Broccoli at 5°C Time Sample 10' 1 ' Sample 11' 2 ' Sample 12< 2) Sample 13' 4 ' (Davs) (800/439) (1200/414) (1600/337) (no holes) 3 1-90 2.25 2.32 7 2-97 4.00 4.21 0.90 14 5-73 7.10 7.95 1.55 Notes: (1) Few water droplets (after day 7). (2) No water droplets. (4) Had water accumulation combined with strong off-odor- TABLE X Weight Loss (%) for Broccoli at 10°C Time Sample 10 (1) Sample 11' 2 ' Sample 12' 2 ' Sample 13' 3) (Davs) (800/439) (1200/414) (1600/337) (no holes) 3 1.94 2.23 2.73 7 3.62 4.85 6.00 1.10 14 6.20 8.13 9.30 1.93 Notes: (1) Water droplets were observed (day 7 and up). (2) Very few water droplets but slight shriveling was noticed- (3) Had water accumulation and strong off-odor. TABLE XI Weight Loss (%) for Broccoli at 15°C Time* Sample 10 Sample 1 1 Sample 12 Sample 13 (Davs) (800/439) (1200/414) (1600/337) (no holes) 3 2.98 3.66 3.94 7 5.20 7.26 8.89 2.42 Notes: *Experiment was terminated for all bags after day 7 due to excessive off-odor, shriveling and severe discoloration (yellowish and brownish color). TABLE XII Weight Loss (%) for Green Peppers at 5°C Notes: No water droplets were observed in all treatments except Sample 13 and the quality of peppers (color, odor, texture) was excellent. (1) Had water accumulation and off-odor but texture and color were very good. TABLE XIII Weight Loss (%) for Green Peppers at 10"C Time Sample 10 Sample 11 Sample 12 Sample 13 (Davs) (800/439) (1200/414) (1600/337) (no holes) 3 1.10 1.63 1.70 7 2.44 3.20 3.65 0.73 14 4.35 6.10 7.30 1.21 Notes: Same results as 5°C except a slight shriveling was observed in 1600/337. Water accumulation and strong off-odor in Sample 13. TABLE XIV Weight Loss (%) for Green Peppers at 15°C Notes: *Experiment was terminated after day 10 due to shriveling and discoloration (yellowish, reddish colors) in 1200/414 and 1600/337. (1) Sliminess, water accumulation and off-odor were observed- The above results of this Example indicated that the best results were obtained with Sample 1 1 and Sample 12 at refrigerated conditions (30 to 35% RH/5 to 10°C). The average temperature in a house-refrigerator is commonly below about 8°C. Example 5 In this Example the effectiveness of quart size (7 inches (177.8 mm) by 8 inches (203.2 mm); 1.7 mil thick) bags on maintaining the quality of produce was tested using the following bags: Sample 14: a bag having 1200 holes with an average hole size of 414 micron in diameter. Sample 15: a bag having 1600 holes with an average hole size of 337 micron in diameter. Sample 16: an unperforated ZIPLOC ® bag. The produce tested included broccoli and green peppers (about 1/2 pound (0.23 kilograms)). The storage conditions were as follows: 5°C and 10°C/30 to 35% RH. The weight loss (%) was measured and observations ofthe produce was recorded as described in Tables XV through XVIII. The perforated bag samples in Tables XV through XVIII are indicated by "(number of holes/diameter of holes (μ))." TABLE XV Weight Loss (%) for Broccoli at 5°C TABLE XVI Weight Loss (%) for Broccoli at 10°C TABLE XVII Weight Loss (%) for Green Pepper at5°C TABLE XVIII Weight Loss (%) for Green Pepper at 10°C Examples 6 In this Example the Padres Number was determined for different bag samples having different hole sizes as described in Tables XIX to XXV according to the same conditions in Example 5. TABLE XIX Broccoli at 5°C- day 7 Broccoli at 10°C- day 7 TABLE XX Broccoli at 5°C- day 10 Broccoli at 10°C-day 14 Lettuce at 5°C- day 7 Lettuce at 10°C- day 7 Average Padres Padres Total weight Number Number loss (%) 1.93 0.29 1.85 1.62 0.42 1.28 1.25 0.63 0.63 0.81 0.82 0.32 0.34 1.83 -1.0 0.45 1.85 -2.0 -0.22 2.75 -2.0 -2-0 7.77 -2.0 TABLE XXII Lettuce at 5°C- day 10 Lettuce at 10°C - day 10 Average Padres Padres Total weight Number Number loss (%) 1.93 0.34 1.82 1.73 0.63 1.15 1.26 0.85 0.97 0.76 1.40 0.51 -1.22 2.31 -0.7 0.15 2.74 -2.0 0.15 2.30 -2.0 Notes: Control discontinued after day 7. TABLE XXIII Lettuce at 5°C- day 14 Lettuce at 10°C - day 14 Average Padres Padres Total weight Number Number loss (%) 1.92 0.54 1.81 1.64 1.05 0.91 1.16 1.63 0.65 0.83 2.27 0.46 -0.05 4.48 -0.15 -0.22 5.83 -0.22 -2.0 5.30 -2.0 Notes: Control discontinued after day 7. TABLE XXIV Grapes at 5°C- day 7 Grapes at 10°C- day 7 Average Padres Total weight Number loss (%) 0.26 1.68 0.46 1.43 0.57 1.04 0.82 0.83 1.21 0.45 1.17 0.23 1.86 0.04 5.15 -2.0 TABLE XXV Grapes at 10°C- day 10 Grapes at 5°C- day 10 Example 7 In this Example the weight loss percent was determined for cut produce stored in quart size (7 inches (177.8 mm) wide by 8 inches (203.2 mm) deep; 1.7 mil thick) plastic bags at refrigerated conditions (10°C/ 70 to 80% RH) for 7 days. The experimental procedure in this Example was similarly carried out as in Example 1 except for the following samples and conditions as described in Table XXVI below: Sample 17: a bag having 576 holes with an average hole size of-414 micron in diameter. Sample 18: a bag having 768 holes with an average hole size of 337 micron in diameter. Sample 19: an unperforated plastic Ziploc ® bag. Sample 20: control is unpackage produce. The perforated bag samples listed in Tables XXVI are indicated by "(number of holes/diameter of holes(μ))." TABLE XXVI Average Weight Loss (Percent) Produce Notes: (1) Slight discoloration in Samples 17, 18 and 19. Control was wilted, shriveled and discolored. (2) Slight discoloration in Samples 17, 18 and 19. Control was shriveled. (3) Wet and slight slime in Samples 17 and 18, more wet and slight slime in Sample 19. Control deteriorated. (4) Samples 17 and 18 were satisfactory. Moisture build up in Sample 19. Control deteriorated. (5) Samples 17 and 18 were satisfactory. Sample 19 had moisture build up. Control produce was wilted and shriveled.

Claims: Claims : 1. Af lexible food storage bag comprising a flexible bag cfosable at the top thereof for produce storage, said bag being made from a thermoplastic material and said bag having a plurality of microholes uniformly distributed in the bag to provide a percent void area in the bag such that localized condensation in the bag and weight loss ofthe produce is 5 substantially minimized. 2. The bag of Claim 1 having a Padres Number of less than 1-74. 3. The bag of Gaim 1 wherein the weight loss of the produce is kept to less than about 8 percent. 4. The bag of Claim 1 wherein the size of the microholes is from 250 microns to 10 1900 microns in diameterwhenthe bag contains any type of produce. 5. The bag of Claim 1 containing low respiring produce and wherein the size of the microholes is from 50 microns to 1900 microns in diameter. 6. The bag of Claim 1 containing medium respiring produce and wherein the size of the microholes is from 100 microns to 1200 microns in diameter- 15 7- The bag of Claim 1 containing high respiring produce and wherein the size " of the microholes is from 250 microns to 950 microns in diameter- 8. The bag of Gaim 1 wherein the hole density is from 3 holes/in 2 (3 holes/6.45 cm2) to 8 holes/in 2 (8 holes/6.45 cm*). 9- The bag of Claim 1 wherein percent void area is from 0.05 to 2.75 percent. 20 10. The bag of Claim 1 wherein the percent void area of low respiring produce is from 0-002 percent to 2.75 percent- 11. The bag of Claim 1 wherein the percent void area of medium respiring produce is from 0.008 to 1.1 percent. 12. The bag of Claim 1 wherein the percent void area of high respiring produce is 25 from 0.07 to 0.62 percent. 13. The bag of Claim 1 wherein the thickness ofthe wall of the bag is less than about 5 mils. 14. The bag of Claim 1 wherein the temperature ofthe bag containing produce is kept at less than about 15°C. 30 15. The bag of Gaim 1 wherein the distance between any two adjacent microholes is from the diameter size of a microhole up to 2 inches (50.8 mm). 16. The bag ofGaim 1 wherein the bag contains a zipper type closure. 17. The bag of Claim 1 wherein the bag contains a pleat atthe bottom ofthe bag. 18. The bag of Claim 1 having a printed surface thereon- 35 19- The bag of Claim 1 having atintmaterial therein. 20. The bag of Claim 1 having a textured surface. 21. The bag of Gaim 1 having an embossed surface thereon. 22. A process for making a produce bag comprising incorporating a plurality of microholes in a bag adapted for produce storage such that the localized condensation in the bag is minimized to substantially prevent microbial growth and weight loss of the produce is kept at less than about 8 percent to substantially prevent shriveling and wilting. 23. A process for increasing the quality of produce comprising storing the produce in a zippered bag with specially designed pattern of microholes adapted for produce storage such that localized condensation in the bag is minimized to substantially prevent microbial growth, and weight loss ofthe produce is kept at less than 8 percent to substantially prevent shriveling and wilting. 24. A microperforated film for packaging food products comprising a film web of thermoplastic material having a plurality of microperforations substantially uniformly distributed in the surface of said film to provide a percent void area in the film such that localized condensation and weight loss of the food product is substantially minimized whereby microbial growth, shriveling and wilting is substantially prevented.

Inventors: DAIS BRIAN C, PORCHIA JOSE, SAAD ZAIN E M, DAIS, BRIAN, C., PORCHIA, JOSE, SAAD, ZAIN, E., M.
Applicants: DOWBRANDS INC, DOWBRANDS INC.
Application year: 1993
Main classification: B65D33
IPC codes: B65D33, B65D81, B65D85