Calcium and magnesium based nitrogen fertilizer, process and equipment for its production

Abstract: A fertilizer containing Ca, Mg and NH₄4, having a water content ranging between 15% and 35% in weight and a melting point ranging between 50 and 65 degrees C is prepared by etching of dolomite and/or limestone with nitric acid, neutralization, concentration and granulation.

Description: The present invention concerns a calcium and magnesium base nitrogenous fertilizer as well as a process and an equipment for the production thereof. As known, N, Ca and Mg are essential elements for growing plants. Nitrogen is generally administered as urea or ammonium nitrate (NH 4 NO 3 ) or also together with phosphorus and/or potassium in the so-called binary or ternary fertilizers; calcium is administered as "calcareous fertilizer" to prevent its washout from the soil or also in basic forms (e.g. CaO) when a pH adjustment of the soil is necessary. Another known form of calcium containing fertilizer is calcium nitrate, Ca(NO 3 ) 2 , in hydrate and deliquescent form. Magnesium is administered for instance as mixed potassium and magnesium sulfate. A disadvantage of the known fertilizing compounds lies in the fact that not all are mixable with each other: for example, ammonium nitrate is not mixable with lime and can be mixed with potassium and potassium-magnesium sulfate only just before the use. This means that at present there is no fertilizer available that contains and allows to administer simultaneously defined quantities of N, Ca and Mg and that is easily preservable and easily administrable, and wherein the aforementioned nutritional elements are in a form soluble in water and rapidly effective. BE-A-538-223 discloses a fertilizer composition obtained by the action of nitric acid on the dolomite and subsequent removal of the water. There is not any indication as to the specific range of the water content of the fertilizer composition. On the contrary there is a suggestion to remove as much as possible of the water fraction. In addition the fertilizer composition disclosed therein does not contain any ammonium nitrate. An object of the present invention is to overcome the inconveniences of know fertilizer by proposing a Ca and Mg base nitrogenous fertilizer provided with the aforesaid physico-chemical properties. A further object of the invention is to provide a process for the production of said fertilizer Said objects are achieved by means of the present invention that concerns a nitrogenous fertilizer, having a melting point ranging between 50 and 65°C comprising calcium nitrate and magnesium nitrate characterized in that it additionaly comprises ammonium nitrate and water, the latter being in the an amount ranging from 15 to 35% by weight. The invention moreover concerns a process for the production of a calcium and magnesium base nitrogenous fertilizer, characterized in that it comprises the following stages: prepare an aquous solution containing calcium nitrate and magnesium nitrate by etching with nitric acid of inorganic materials containing said elements; adding ammonium nitrate to the above solution by the addition of nitric acid and ammonia to a substantial neutral pH; concentrate the solution thus obtained to a total water content ranging between 15% and 35% in weight; and solidify by cooling said concentrated solution in atmosphere with controlled hygrometric degree. According to a preferential feature of the present invention etching with HNO 3 is performed on dolomite, a mineral with formula Ca Mg(CO 3 ) 2 , and possibly on limestone, addition to the solution thus obtained of more nitric acid and ammonia is performed up to neutral pH and granulation of the concentrated neutral solution is finally carried out. A Ca -Mg base nitrogenous fertilizer is thus obtained at reduced costs with optimal characteristics of hardness and flowability, reduced hygroscopicity and devoid of the tendency to free powders both during storage and distribution on soils. The invention will be now described more in detail with reference to the accompanying drawings given by way of illustration and without limiting purposes, where: figure 1 is a block diagram of an equipment according to the present invention; and figure 2 is a graph of the melting points of different products according to the invention. In the process according to the invention, the mineral is etched with nitric acid at the usual 54% concentration and a liquid solution of calcium and magnesium nitrate is obtained at a saline concentration around 56% and at a temperature ranging between 45 and 65 degrees C. Said reaction is performed in a stainless steel tower 1, fed from the top along the duct 1a with the mineral and from the bottom with nitric acid along the duct 1b. If necessary, as a function of the required Ca assay in the finished product (see example 2), a similar etching with nitric acid is carried out on limestone or similar CaCO 3 base mineral in a second reactor, or tower, 1' and this second solution is added to that obtained from the dolomite etching in the reactor 1 for their subsequent treatment in the reactor 2 where the solution is neutralized in case its pH, after acid etching of phase 1, results to be lower than 4.5. By neutralization it is meant that the pH of the neutralized solution is ranging in the interval between 4.5 and 7.5, preferably the solution pH ranges between 4.5 and 6.0. It is also possible to add limestone to dolomite before or during the acid etching. Preferably, in order to increase the nitrogen content of the final product, nitric acid and ammonia, preferably anhydrous, are introduced into the neutralizer 2 along ducts 2a and 2b respectively. In this way the initial solution is added with NH 4 NO 3 in such amounts as to obtain an ammonium nitrate concentration in the finished products ranging between 0 (no addition) and 10% in weight. Then the neutral solution at a temperature between 45 and 80 degrees C is conveyed to concentration (3) where the water content is reduced down to a value ranging between 15% and 35% in weight. The concentrator 3 is kept at a pressure below the atmospheric one, so as to evaporate water at relatively low temperatures and reach within short time the water content required to obtain the highest melting point of the solid product. This stage of the process is essential to be in position to obtain a final product with a sufficiently high melting point and therefore with hardness and physical properties (absence of powders) such as to have a commercially valuable product. Figure 2 shows the course of the melting point curve as a function of the water content in examples of mixtures (final products) according to the invention. The composition of these mixtures in weight is as follows: Tot N 13.5 - 16.0% Amm N 0.5 - 2.0% Ca(NO 3 ) 2 44.5 - 55.0% Mg(NO 3 ) 2 16.0 - 21.5% MgO 4 - 6% NH 4 NO 3 3.5 - 10.0% H 2 O q.s. to 100% Preferably the final mixtures according to the invention comprise at least 13% of total nitrogen and at least 5% of magnesium expressed as soluble MgO. The optimal composition, as for H 2 O content, of the final products can be checked by means of differential thermal analysis: in fact well defined melting points are obtained with a single major peak. In the final stage the concentrated hot solution is cooled and solidified in atmosphere with controlled and adjustable hygrometric degree with the purpose of preserving the physical characteristics obtainable thanks to the previous concentration at the desired water percentage. The solid product can be obtained in the requested size in any way known in the technique, for example by means of a traditional flaking machine. In the preferential embodiment to which figure 1 refers, the cooling-solidifying operation is performed in a granulator 4, of type known in the technique. More in particular the solution is sprayed by means of nozzles in a rotary agglomerating drum arranged with slanting generating line versus the horizontal one. The drum is provided with a system known per se that allows rotation about the axis. On the internal surface there are positioned devices allowing to obtain a curtain of granules that, assailed by the dispersed solution of hot product sprayed by means of nozzles, begin to grow as "onion peel" avoiding the possible phenomenon of undercooling. Inside the drum there are arranged the spraying nozzles, with or without air or other inert gas, that allow the adjustment and control of the size and shape of the small drops and the spray cone as a whole. The drum inclination imparts a helicoidal motion to the flow of solid particles, with outlet in the bottom section of the drum itself. Heat freed by the forming granules is eliminated thanks to an air flow that goes through the inside of the granulator 4 and is fed thereto by means of the duct 4a. The temperature of said cooling air is generally ranging between 40 and 0 degrees C in a way that the temperature of the granules going out from the granulation drum is below approximately 45 degrees C. The air hygrometric degree is controlled and kept below 35% (referred to 20 degrees C). The preferential temperature is 4-10 degrees C to avoid the condensate freezing in the heat exchanger; moisture at this temperature corresponds to saturated air at 4 degrees C (dew point at 4 degrees C). In order to improve the effectiveness of granulation, a fluid bed 5 can also be used, positioned for example inside the granulator or serially thereto and fed with air having the aforedescribed characteristics. The granular product, with high properties of hardness and free from the tendency to generate powders, can be furtherly cooled and still under the same conditions of dry air be conveyed to bag-filling 10 before storage. As it can be observed in the accompanying figure, granulator 4 and fluid bed 5 are provided with outlet ducts 6 that come out in an eddy chamber 7 for powders separation. Powders thus recovered are conveyed to the mixer-dissolver 8 where they are incorporated into the solution coming from the neutralizer 2. By means of the present invention optimal physical characteristics of the granule are obtained acting on its water content: in fact it has been amazingly noted that with a determined water percentage (water of crystallization), ranging between the aforementioned limits, it is possible to obtain granules with the highest melting point (50:65 degrees C) and with outstanding physical properties, whereas at the same time the operation of granulation takes place without formation of agglomerated masses. The following test examples are illustrative and not limiting of the domain of the present invention and they simultaneously show the application field therof. EXAMPLE 1 TO OBTAIN 1T OF GRANULAR PRODUCT CONTAINING 9.4% OF MgO AND 13.6% OF NITROGEN Raw materials: Dolomite (MgCO 3 =45%w, CaCO 3 =52%w) Nitric acid (50%w) Ammonia (anhydrous) a) In the stainless steel tower (1) dolomite (437 kg) is reacted with 54% nitric acid (1074 kg). 1285 kg of saline solution at a concentration of about 56% and at the temperature of approximately 50 degrees C and a gaseous effluent, consisting of carbon hydroxide formed in the reaction, saturated with steam, are obtained. b) The solution is conveyed to the neutralizer (2): about 32 kg of 54% nitric acid are introduced and neutralized with approximately 4.6 kg of ammonia (neutralization is monitored by means of pH-meter). c) The solution, added with ammonium nitrate in the previous operation, is conveyed to the concentrator (3) kept at a pressure of about 0.285 Ata; when the solution reaches a temperature of about 123 degrees C it is ready to be conveyed to the granulator (4) by means of a force ?? pump (9). d) A flow of dry air (dew point = + 4 degrees C) is blown into the granulator (4) at a temperature of about 10 degrees C with such a flowrate as to cool the produced granules down to approximately 40 degres C. Further cooling before bag-filling is carried out in a fluid bed (5), fed with air having the aforesaid characteristics, so as to reach a temperature of about 25 degrees C. CHARACTERISTICS OF THE FINISHED PRODUCT Chemical Total nitrogen = 13.6% in weight Ammonia nitrogen = 0.4% in weight Soluble CaO = 12.7% in weight Soluble MgO = 9.4% in weight H 2 O = 26% in weight Physical Diam. granules = 2 : 4 mm Hardness granule 3 mm = about 7000 g Critical moisture (25 degrees C) = 30% Melting point = about 60 degrees C Melting heat = about 17 cal/g EXAMPLE 2 TO OBTAIN 1T OF GRANULAR PRODUCT CONTAINING 5.2% OF MgO AND 15.5% OF NITROGEN Raw materials: Dolomite (MgCO 3 =44%w, CaCO 3 =56%w) Limestone (CaCO 3 =about 100%w) Nitric acid (54%w) Ammonia (anhydrous) a) In the stainless steel tower (1) dolomite (246 kg) is reacted with 54% nitric acid (622 kg) to obtain a solution (750 kg) at a saline concentration of about 55.5% and at the temperature of approximately 50 degrees C. In the tower (1') limestone (kg 173) is reacted with 54% nitric acid (404 kg) to obtain a solution (500 kg) at a saline concentration of about 57% and at approximately 50 degrees C. b) The two solutions thus obtained are conveyed to the neutralizer (2) where 54% nitric acid (150 kg) is introduced and under the control of a pH-meter is neutralized with ammonia (22 kg). A solution (1354 kg at about 80 degrees C) is obtained having the following composition: Ca(NO 3 ) 2 = 37.6%w NH 4 NO 3 = 7.6%w Mg(NO3)2 = 14.0%w H 2 O = 40.7%w c) The neutral solution is conveyed to the concentrator (3) where, operating at a pressure of about 0.5 Ata, it reaches the optimal content of H 2 O when the temperature goes up to about 130 degrees c. d) The concentrated solution is conveyed to the spraying bar of the granulator (4) that is cooled inside by an air flow (saturated at 4 degrees C) at the temperature of about 10 degrees C. The amount of cooling air is such as to bring the temperture of the granules outgoing from the drum around 40 degrees C. Then granules undergo further cooling in a fluid bed (5), fed with air having the aforesaid characteristics, so as to reach a temperature of about 25 degrees C. CHARACTERISTICS OF THE FINISHED PRODUCT Chemical Total nitrogen = 15.5% in weight Ammonia nitrogen = 1.8% in weight Soluble CaO = 17.4% in weight Soluble MgO = 5.2% in weight H 2 O = 20% in weight Physical Diam. granules = 2 : 4 mm Hardness granule 3 mm = 4000 g Critical moisture (25 degrees C) = about 20% Melting point = about 60 degrees C Melting heat = about 15 cal/g Solubility in H 2 O (30 degrees C) = about 65% in weight.

Claims: Nitrogen fertilizer, having a melting point ranging between 50 and 65°C comprising calcium nitrate and magnesium nitrate characterized in that it additionally comprises ammonium nitrate and water, the latter being in an amount ranging from 15 to 35% by weight. Nitrogen fertilizer according to claim 1, characterized in that it comprises: Ca(NO) 2 : 44.5 - 55.0%wt Mg(NO 3 ) 2 : 16.0 - 21.5%wt NH 4 NO 3 : 3.5 - 10.0%wt H 2 O: balance to 100%wt Nitrogen fertilizer according to claim 1 and 2, characterized in that it is in granular form. A process for the manufacture of a calcium, magnesium and ammonium nitrate nitrogen fertilizer characterized in that it comprises the following steps: preparing an aqueous solution containing calcium nitrate and magnesium nitrate by treatment with nitric acid of inorganic material containing said elements; adding ammonium nitrate to the above solution by the addition of nitric acid and ammonia to a substantial neutral pH; concentrating the solution thus obtained to a total water content ranging between 15 and 35% by weight; and solidifying by cooling said concentrated solution in atmosphere with controlled hygrometric degree. A process according to claim 4, characterized in that the inorganic material containing calcium and magnesium to be treated with nitric acid is dolomite. A process according to claims 4 and 5, characterized in that said concentrated solution is solidified by cooling in an air flow or other gas flow at a temperature of 0 to 40°C and a hygrometric degree below 35% at 20°C. A process according to claim 6, characterized in that granulation and cooling of said solution are performed simultaneously. A process according to claim 6, characterized in that said solution concentration is carried out at a pressure below atmospheric pressure.

Inventors: CRISPOLDI ANTONIO, CRISPOLDI, ANTONIO
Applicants: NUOVA TERNI IND CHIM SPA, NUOVA TERNI INDUSTRIE CHIMICHE S.P.A.
Application year: 1993
Main classification: C05C5
IPC codes: C05C5, C05C1