Single use photographic film package and camera

Abstract: Recyclable, single use photographic film package (10) and camera mechanism (13) comprising a light-tight film enclosure having an exposure opening (16), a roll of unexposed filmstrip (11) withdrawn from its canister (42) and wound on a film winding reel (43) disposed on one side of the exposure opening (16) in the light-tight enclosure, the canister (42) disposed on the other side of the exposure opening (16), and an externally operable film winding thumbwheel (61) for winding the filmstrip (11) past the shutter (44) and image frame area and into its canister (42) as the filmstrip (11) is exposed frame by frame. When all frames are exposed, the camera (13) is recycled after processing the exposed film by substituting a fresh roll of film and new package (10) for resale. To prevent unauthorized reuse of the camera by refilling it with other than genuine film, a component (88) of the film frame counter advance cam (53) is damaged upon winding the last frame into the film canister (42) which renders the exposure counter (38) unusable until the cam (53) is replaced by an authorized recycler of the film package.

Description: The invention relates to a recyclable, single use, lens-fitted photographic film package and more particularly to a method and apparatus for rendering the camera mechanism non-reusable upon exposure of the film contained therein while allowing reuse by an authorized party by replacement of damaged components thereof. Photographic film packages containing a single role of film installed in a recyclable, lens-fitted camera intended for single use, as typified by the Kodak® "Fun Saver 35", have gained popularity in recent years for use by photographic enthusiasts on the spur of the moment. Such lens-fitted photographic film packages comprise the elements of a camera fitted with an exposure lens, a simple exposure mechanism which includes a film winding mechanism, a shutter mechanism and a 110 or a 35 millimeter size cartridge or canister packaged within the camera which can be sold wherever photographic film is sold for such spontaneous use. After the exposure of all frames of the film in the package, it is returned to a photo shop or photo laboratory without removing the film. There, the film package is opened, and the exposed film is developed to make prints therefrom while the paper packaging and camera mechanism without the film is either scrapped or returned to the manufacturer for recycling. The prints, together with the developed film, are returned to the customer. Such a lens-fitted single use film package makes it easy to take pictures because there is no need for film loading and unloading, and the cost is relatively low. Such a single use camera and photographic film package is disclosed in U.S. Patent Numbers 4,954,857 and 4,884,087. Referring now to Figures 1 and 2, there is shown a lens-fitted photographic film package of a type known in the prior art. The exterior package 10 is preferably made of cardboard and illustrated with trademarks and graphics of the manufacturer and comprises a main front cover section 12 and a back cover section 14 which forms a box-shaped camera mechanism and film container except in the cut-out openings to be described. The main front body section 12 is provided with openings for the exposure lens 16 and a view finder window 18. The top wall 20 has a pair of openings 22 and 24 therein for receiving the shutter release button and for viewing the underlying exposure counter number, respectively. A view finder eyepiece opening 28 is provided in the back cover section 19 for the view finder. A thumbwheel opening 30 is provided for access to a film advance thumbwheel which engages the film canister spool. In those film packages which employ 35 millimeter film, the film strip is withdrawn from the 35 millimeter film canister or container and prewound around a film winding reel during manufacture so that, in use, the filmstrip is advanced back into the canister as each image frame is exposed. It is therefore unnecessary to provide the camera mechanism with a rewind capability which would otherwise increase its cost and complexity. When the user is ready to take a picture, the film advance thumbwheel in opening 30 is wound in the direction indicated on the package until it stops. In that process, the thumbwheel rotates the film canister spool and to rewind the filmstrip back onto it. The sprocket engaging perforations in the moving filmstrip rotate a sprocket which in turn moves a cam causing a picker to decrement the counter wheel by one count. The remaining unexposed frames are indicated to the user by the number on the counter wheel appearing in the opening 24. When the last exposure frame is exposed, the user is instructed to continue to wind the thumbwheel until the counter reads "zero" which ensures that the exposed frames are wound completely into the film canister. Since there is no mechanism provided to withdraw the film from the canister, the camera mechanism is rendered unusable by the average amateur photographer. Thereafter, the entire package is submitted for development and printing of the film as indicated above. EP-A3-0 465 897 discloses a recyclable lens-fitted photographic film unit that is concerned with improvement of the structure of the film housing allowing for removal of the main body without damage when disassembling the film unit. Such known film unit can be easily reloaded even by parties other than the original manufacturer. The photographic film industry is highly competitive, and over the years instances of passing off of counterfeit film canisters have been uncovered. In single use cameras of the type described, it is not possible for a consumer to view the film canister actually installed within the camera mechanism which itself is enclosed within the package 10. Consequently, the camera mechanisms and external packaging identifying the genuine manufacturer are all that the consumer has to rely on that the film within the package is genuine. While the manufacturer makes an effort to have film processers return the film packages for recycling, the packages may become diverted to others who refill, repackage and resell the film package with counterfeit film at a considerable profit. There is a need for a simple mechanism to discourage such unfair competitive acts, and ensure consumers of the quality and reliability they expect to receive when purchasing the branded film package. The present invention solves the problem of providing a recyclable, single use film package and camera mechanism which cannot easily be reloaded with a new film canister without the replacement of certain key components. A recyclable, single use, photographic film package according to the invention is defined by claim 1. In a preferred embodiment of the present invention, the camera is provided with a thumbwheel operated by the user to advance the film by rotation of a sprocket wheel having teeth engaging the perforations in the edge of the filmstrip which in turn moves a cam causing a picker to decrement the counter wheel by one count or exposure. As the filmstrip is wound into the film canister after all the exposures have been made, the counter wheel counts to "zero". The circumference of the counter wheel is provided with teeth that engage with the picker rotated by cam the and sprocket except at one location where the tooth is replaced by a solid tab which interferes with the picker such as to bend or shear it off from the cam as the zero count is reached. The camera is thus rendered unusable until the cam with an damaged picker is replaced in the recycling of the camera after being returned to the manufacturer by the film processor. Figure 1 is a front perspective view of a recyclable single use photographic film package in which the present invention may be implemented; Figure 2 is a rear perspective view of the photographic film package of Figure 1; Figure 3 is an exploded perspective view of the recyclable camera mechanism and film cartridge contained within the photographic film package of Figures 1 and 2 illustrating the location and operation of the film counter, picker and cam; Figures 4A-4C are top views of a film counter, picker and cam of the present invention illustrating the process by which the picker is damaged in the final position of the frame counter; and Figure 5 is an expanded perspective view of the picker and cam of the present invention. Turning now to Figure 3, it depicts in an exploded perspective view the major components of the camera mechanism within a light-tight plastic camera body 13 which is not specifically illustrated for purposes of simplicity. Figure 3 is a perspective representation of the components of camera body 13 that are used to initially wind filmstrip 11 from canister 42 around film reel 43 and to rewind the filmstrip 11 back into the canister 42 each time an exposure of a frame is made. Shutter blade 44 contains an orifice 45 and frame post 46 is connected to the frame (not shown) of camera body 13. Frame post 46 is placed within orifice 45. A shutter spring (not shown) is used to hold blade 44 in the orientation shown in Figure 3, yet allow blade 44 to move in a clockwise direction. Trigger latch 47 has an arm 68 and arm 150. Arm 150 has a latch point 84. Trigger latch 47 is positioned to the frame of camera body 13 at tab 49. Sprocket 50 has an opening 51 at its center and teeth 77 along its circumference. Cam 53 has recesses 80 and 81 and is dropped through a hole in the frame of camera body 13 (not shown) and pushed into opening 51 of sprocket 50. Metering lever 55 has legs 60, 65 and 66 protruding from its hub. High energy assembly 58 comprises high energy lever 55, metering lever 54 and high energy spring 56. High energy spring 56 is assembled to high energy lever 55 and then metering lever 54 is assembled to top surface 57 of lever 55 and retained by spring leg 92 of high energy spring 56. High energy spring 56 is assembled to high energy lever 55 and then metering lever 54 is assembled to top surface 57 of lever 55 and retained by spring leg 92 of high energy spring 56. Assembly 58 is positioned over frame post 59 of camera body 13. Then leg 98 of spring 56 is placed beneath overhanging ledge 100. Ledge 100 is located in the frame of camera body 13. When leg 98 is placed in ledge 100, assembly 58 rotates about frame post 59 until high energy leg 60 pushes against opposite frame wall 101 of camera body 13 or leg 66 pushes against cam 53. Thumbwheel 61 is placed in an orifice in the frame of camera body 13 so that thumbwheel teeth 71 push against anti-back-up leg 68 of trigger latch 47. In the above position metering leg 70 of metering lever 54 is aligned with teeth 71 of thumbwheel 61. End 72 of filmstrip 11 from cartridge 42 is pressed through slot 73 of film roll 43 and retained by pressure darts 74 (that are affixed to reel 43). Cartridge 42 and film reel 43 are placed on the back of the frame of camera body 13 so that spool 105 of canister 42 meshes with a projection (not shown) on the bottom of thumbwheel 61 by passing through an orifice in the frame of camera body 13, and film sprocket hole 52 meshes with a tooth 77 on sprocket 50. The initial prewinding or withdrawal of filmstrip 11 out of canister 42 and onto film reel 43 is accomplished during initial assembly or recycling by pushing leg 65 of lever 55 to the left so that leg 66 is not touching cam 53. Leg 75 of metering lever 54 is pushed to the right so that leg 76 of lever 54 is not touching cam 53 and leg 70 of lever 54 is not touching thumbwheel 61. Anti-back-up leg 68 of latch 47 is pulled away from thumbwheel 61 clearing thumbwheel teeth 71. At this point, filmstrip 11 may be driven from cartridge 42 onto film reel 43. An automatic prewind device like a powered screwdriver (not shown) meshes with slot 106 of film reel 43, rotating roll 43 in a clockwise direction (as viewed from above). Filmstrip 11 is pulled from canister 42 causing thumbwheel 61, sprocket 50 and cam 53 to spin freely. Each subsequent tooth 77 on sprocket 50 meshes with a subsequent sprocket hole 52. Thus, tooth A of sprocket 50 will mesh with sprocket hole B. The prewind process continues until most of the remaining filmstrip 11 contained in canister 42 has been wound upon reel 43, and the tape which attaches the end of filmstrip 11 to spool 105 of canister 42 is pulled partially through slot 89 of canister 42. High energy lever 55, metering lever 54 and anti-back-up leg 68 of trigger latch 47 are then released. Subsequent winding of filmstrip 11 back into canister 42 is accomplished by having the camera operator's thumb or a mechanical substitute rotate thumbwheel 61 in the direction shown by arrow C. The thumbwheel rotates spool 105 of canister 42, thereby pulling filmstrip 11 into canister 42 and causing film reel 43, sprocket 50 and cam 53 to rotate. The rotation of cam 53 causes leg 66 of high energy lever 55 to move out of recess 81 which in turn causes lever 55 to rotate thereby forcing leg 65 and leg 60 to move past trigger latch point 84 and shutter blade trip point 90, respectively. Metering of filmstrip 11 is accomplished during the continued rotation of cam 53 through 360°. The operator rotates thumbwheel 61 until recess 81 of cam 53 has again aligned itself with leg 66 of high energy lever 55. At this point the force from high energy spring 56 causes high energy lever 55 to snap backwards allowing leg 65 of high energy lever 55 to pull back against latch point 84 of trigger latch 47. A fraction of a revolution after the foregoing, leg 76 of metering lever 54 encounters recess 80 in cam 53. The force from leg 92 of high energy spring 56 causes metering lever 54 to snap backwards, driving leg 70 of metering lever 54 sharply into engagement with teeth 71 on rotating thumbwheel 61. The above actions lock thumbwheel 61, preventing the operator from pulling more of filmstrip 11. The total length of film pulled is equivalent to the distance between eight sprocket holes 52 since there are eight teeth 77 on sprocket 50. Frames on filmstrip 11 are exposed by depression of the shutter button (Figures 1 and 2) of camera body 13 which pushes leg 150 of trigger latch 47 down until leg 65 of high energy lever 55 is released. High energy spring 56 rotates high energy lever 55 such that leg 60 of lever 55 hits trip point 90 on shutter blade 44 causing blade 44 to rotate upwards, hit frame post 91 of camera body 13 and rebound back to its initial position. High energy lever 55 continues to rotate until leg 60 hits rigid frame wall 101. Meanwhile, leg 92 of high energy spring 56 which is hooked near leg 75 of metering lever 54 pulls leg 70 of metering lever 54 out of engagement with teeth 71 of thumbwheel 61. This allows the user to advance the filmstrip 11 to the next frame by rotating thumbwheel 61. Turning now to the exposure counter 38, it comprises a circular disc-shaped face inscribed with alphanumeric characters, e.g.numbers 0 through 12,24, or 36 (the total number of available film frames), which is adapted to be rotated on axle 33 to present the remaining frame number in aperture 24 (Figures 1 and 2) by rotation of cam 53 and picker 88. Axle 33 is supported in a bore formed in the frame of camera body 13 (not shown). As described above, cam 53 rotates through 360° during film winding. Once each revolution, picker 88 engages a tooth 35 of exposure counter 38 and causes it to rotate one tooth position and present a new, decremented number in aperture 24. Picker 88 disengages from tooth contact at the beginning of film advance (after the previous exposure) when rotation of cam 53 drives leg 76 out of recess 80. At that same point, leg 78 disengages a hook (hidden beneath the face of counter 38) on axle 33 allowing counter 38 to rotate in the direction of arrow D. As cam 53 continues to rotate, picker 88 comes into contact with the next tooth 35, causing counter 38 to rotate until leg 76 again falls into recess 80, causing metering lever 54 to snap back and leg 77 to engage the hook on axle 33 and lock counter 38. When the final frame is exposed and the filmstrip 11 is wound back into canister 42 as described above, tab 37 projecting outward of the teeth 35 engages upwardly projecting axle shaft 85 of cam 53. Picker 88 rotates freely in the widened gap between the side of tab 37 and the adjacent tooth. Thus, any further rotation of cam 53 does not affect counter wheel 38. The camera mechanism as described above to this point and illustrated in Figures 1-3 is modified in accordance with a preferred embodiment of the present invention. The interaction of the tab 37 and picker 88 is affected by changes made to each to cause the picker 88 of cam 53 to be damaged as the filmstrip 11 is wound to the "zero" exposure frame and into canister 42. Turning now to Figures 4A-4C, they illustrate three positions of the cam 53 and picker 88 in relation to the exposure counter 38 of the present invention. The exposure counter 38 of the present invention includes a widened tab 37 which differs from the tab 37 depicted in Figure 3 in that an additional portion 39 fills the space of the adjacent last tooth on the circumference of the exposure counter 38. In addition, the picker 88 at the point where it joins the axle of the cam 53 is narrowed (as shown at 87 in Figure 5) so as to be readily bent over if pressure is exerted laterally against its sidewalls. In Figure 4A, the counter wheel 38 is depicted in a position near the last remaining unexposed frames and advancing frame by frame toward the zero count. In Figure 4B, the picker 80 is shown in the exposure frame number "1" position in the last tooth before the widened tab 39. Figure 4C illustrates the shearing force applied by the widened tab 39 against the sidewall of the picker 88 in the "zero" frame position. At that point, the user is unable to advance the filmstrip 11 any further by action of the tab 37. Referring now to Figure 5, it illustrates the cam 53 and picker 88, particularly the narrowed and weakened attachment of the plastic tab at joint 87 to the upright pin 85 whic defines the center of rotation of the cam 53. The cam 53 and picker 88 is a unitary plastic component that may be manufactured by conventional injection molding techniques to effect the weakened joint 87. The permanent deformation of the picker 88 renders it unable to advance the counter wheel 38 even after the count is reset upon reloading the camera mechanism with new film and winding it onto the spool 43 for reuse. It is thus necessary in this case to replace the cam 53. In this fashion, the film package is rendered unusable unless a new cam 53 is obtained. At the least, this inhibits reloading of the camera with new film by consumers and amateur photographers and encourages the authorized recycling that maintains overall low cost and related consumer prices. It is realized that the above description may indicate to those skilled in the art additional ways in which the principles of this invention may be used without departing from the scope of the appended claims.

Claims: Recyclable, single use, photographic film package (10) of the type having a camera body (13) fitted with a lens (16), a shutter release (22), a light-tight film container (42) comprising a film spool (105), an unexposed filmstrip (11) to be wound onto the film spool (105) a film advance mechanism (50, 53, 54, 55, 59, 61), winding control means (53, 55, 66, 81) responsive to operation of said film advance mechanism (61) for allowing the film spool (105) to rotate so as to enable the filmstrip (11) to be advanced by only one frame after every exposure, and an exposure counter (38), wherein the filmstrip (11) is advanced past an exposure image area, the exposed frames are indicated by the exposure counter (38) and the filmstrip (11) is exposed by the operation of the shutter release (22) successively until all frames are exposed and wound upon said spool (105), characterized by means (37, 39) responsive to the winding of the last exposed frame of the filmstrip (11) onto the film spool (105) of the light-tight film container (42) for effecting permanent damage to a predefined portion (88) of a component (53) of the winding control means to inhibit unauthorized reuse thereof without replacement of the damaged component. Lens-fitted photographic film package according to claim 1, wherein the winding control means (53, 55, 66, 81) comprises camming means (53) driven by movement of the filmstrip (11) past the exposure image area and providing at least one camming surface (80) and a picker element (88); lever means (76) adapted to be engaged against the camming surface (80) for effecting release of an externally operable frame advance member (61) after operation of an externally operable shutter member (44) for allowing the filmstrip (11) to be advanced past the exposure image area until the camming means (53) reaches its initial position and thereafter locking film advance member (61); the exposure counter (38) being driven by the picker element (88) of the camming means (53) for providing a series of frame numbers, one of which is adapted to be viewed at a time by the user; and means (39) associated with the frame counter means (38) for damaging the camming means (53) when the frame counter means (38) indicates no film frame capable of being exposed remaining. Lens-fitted photographic film package according to claim 2, wherein the exposure counter (38) comprises a flat disk having a series of alphanumeric characters on its flat surface and evenly spaced teeth (35) on its periphery adapted to be engaged by the picker element (88) during each rotation of the camming means (53) to advance a further decremented character into view by the user; and damaging means (39) carried by the disk in a location corresponding to the location at the end of the filmstrip (11) when wound into the light-tight film container (42) for bearing against and damaging the picker element (88) of the camming means (53). Lens-fitted photographic film package according to claim 3, wherein the picker element of the camming means (53) is a tab-shaped element (88) projecting outwardly from the center of rotation of the camming means and weakened at its juncture (87) with the camming means (53) sufficiently to be damaged by the damaging means (39) carried by the disk.

Inventors: KUCMEROWSKI DOUG EARL, KUCMEROWSKI, DOUG EARL, Kucmerowski, Doug Earl, c/o EASTMAN KODAK COMPANY
Applicants: EASTMAN KODAK CO, EASTMAN KODAK COMPANY
Application year: 1993
Main classification: G03B19
IPC codes: G03C3, G03B19, G03B17