Autoloader for cassettes and/or pallet

Abstract: A mechanism (50) and method for conveying a cassette (20), or similar like article, from a support surface into an adjacent apparatus. The mechanism (50) comprising:a first pinch roller assembly (52) having a central axis about which the first pinch roller (52) rotates; a second pinch roller assembly (54) having a central axis about which the second pinch roller assembly (54) rotates; a mechanism (50) for moving the first and second pinch roller assemblies (52),(54) toward each other so as to engage a cassette (20) therebetween with a predetermined amount of biasing force; and a motor for rotating the first and second pinch roller assemblies (52),(54) manner about their respective axis so as to move the cassette (20) from and/or on to the support surface.

Description: The present invention pertains to equipment used in processing photosensitive material, and more particularly to an autoloader for feeding cassettes and/or pallets containing cassettes to and receiving them from a computed radiographic reader. It is convenient to handle storage phosphorous film/plates within cassettes that protect the film from extraneous light and damage. Storage phosphorous film is read by photoelectrically detecting an image formed by scanning with stimulating radiation. An example of such a scanner/reader is disclosed in US-A-4,789,782. The document US-A-4,786,807 discloses a radiation image read-out apparatus comprising a sheet receiving section for receiving a stimulable phosphor sheet carrying a radiation image stored thereon. The sheet receiving section is provided with a cassette receiving member and a magazine receiving member. Additionally air suction arms are provided in the vicinity of the cassette receiving member for sucking the stimulable phosphor sheet and for vertical and horizntal movements. The sheet conveyance means of the apparatus has a screw rod for vertical and an other screw rod for horizontal movement. It is desirable to retain the x-ray film within a cassette except during actual processing. A hook extractor can be used with the x-ray cassette to move a photographic element to and from an x-ray reader for processing. It is desirable to provide an apparatus to automate the presentation of such x-ray cassettes or similar cassettes to such an extractor so that a number of x-ray cassettes could be processed in succession without attention from an operator. It is also desirable that such an apparatus be able to accurately position x-ray cassettes and/or pallets containing cassettes sequentially to simplify removal and reinsertion of the photographic elements and that the presentation apparatus be separate from the x-ray reader to permit interchange of units and reduce repair time. In this reference there is disclosed a positioner/autoloader for use with a plurality of x-ray cassettes and/or pallets containing cassettes which comprise first and second cog belts spaced apart so as to provide a plurality of cassette retaining sites one of which defines a cassette read site for presenting of the cassette to the reader. The belts are driven such that the cassettes are each individually positioned at the load site for removal of the photosensitive film therein for reading by the reader after which it is returned to the cassette. The positioner allows a plurality of individual cassettes to be placed thereon for automatic supplying to the reader thus freeing the operator to accomplish other duties. With such positioners it is important to provide a mechanism for properly locating a cassette with respect to the reader so that the reader can unlock the cassette and withdraw the photographic element therefrom. Likewise, the mechanism must be able to remove the cassette from the reader and return it to the cog belt and its appropriate storage position. It is important that the mechanism be designed to operate in such a manner so as to minimize any transfer of vibrations from the autoloader to the reader which can adversely affect the reader reading the information stored on the photo stimulable phosphorous film. It is also important that the cassette be properly positioned each time so that the mechanism for opening the cassette and removing the photo stimulable film is properly oriented so that misalignment of the unlatching mechanism does not occur. In accordance with the present invention there is provided a mechanism as claimed in claim 1 and a method as claimed in claim 16. In the detailed description of the preferred embodiment of the invention presented below reference is made to the accompanied drawing, in which: Figure 1 is a front perspective view of an x-ray cassette autoloader/positioner made in accordance with the present invention along with an x-ray reader and monitor illustrating the door assembly in the open position and the retractable shelf in the extended position; Figure 1A is a view similar to Figure 1 illustrating the retractable shelf in the retracted position and the door assembly in the closed position; Figure 2 is a perspective view of the autoloader of Figure 1 with the outer shell removed illustrating the cog belts used to move and store the cassettes; Figure 3 is a perspective view of the mechanism of the autoloader used to deliver the cassettes from the read site within the autoloader to the reader and then return the cassettes back to the read site; Figure 3A is an enlarge fragmentary view of a portion of the mechanism of Figure 3 as outlined by line 3A-3A; Figure 3B is an enlarged view of a portion of the mechanism of Figure 3 as taken along line 3B-3B. Figure 4 is partial top plan view of the mechanism of Figure 3 illustrating the pinch roller assemblies in the non-engaged position with respect to a cassette placed at the read site; Figure 5 is view similar to Figure 4 illustrating the pinch roller assemblies in initial engagement with the cassette at the read site; Figures 6-9 are enlarged partial side views of the mechanism of Figure 3 illustrating the progressive movement of the cassette from the read site to the presentation position in the reader for removal of the photo stimulable sheet from the cassette by the reader; Figure 10 is an enlarged perspective view of the rear portion of one of the arms of one of the pinch roller assemblies illustrated in Figure 4 illustrating how the pinch roller assembly is mounted to the autoloader; Figure 11 is a front elevational view of a portion of the mechanism of Figure 4 illustrating modified means for applying a biasing force to the pinch roller assemblies; Figure 12 is a perspective view of an alternate cable arrangement for use in the biasing means of Figures 2 and 3; Figure 13 is an exploded perspective view of Figure 12; Figure 14 is an enlarged perspective view of a pinch roller, partially broken away, and its associated drive motor which is utilized in the pinch roller assemblies made in accordance with the invention; Figure 15 is a perspective view a pair of pinch roller assemblies made in accordance with the present invention having an optional sensor for determining if a cassette is properly positioned above the read site, with the outline of a cassette located at the read site; Figure 16 is a top plan view of Figure 15 illustrating a cassette at the read site; and Figure 17 is a front elevation view of Figure 16 illustrating a cassette incorrectly positioned above the read site. Referring to Figures 1 and 1A there is illustrated an autoloader 10 made in accordance with the present invention positioned directly in front of an X-ray reader 12. The autoloader has a body 14 with a base 16 at the bottom and a monitor station 18 on top. The body 14 can be made of sheet metal or the like reinforced as necessary to support loads imposed by the autoloader components and x-ray cassettes 20 or pallets containing cassettes. The cassette is of the type wherein the photosensitive material is removed through one of the sides of the cassette. Briefly, the cassette comprises shell having upper and lower panels and three side caps joining the upper and lower panels, and a removable end cap. A photographic element, such as stimulable phosphor plate, is provided within the cassette and is secured to the removable end cap. The end cap includes a latching mechanism for releasing the end cap from the cassette. A latch bar having at least one hook is used to latch or unlatch the latching mechanism. It is to be understood that other cassette construction may be used as appropriate, such as that disclosed in US-A-5,065,866 and US-A-5,090,567. Additionally, as previously mentioned, the autoloader may also feed pallets containing cassettes. Monitor station 18 may include some means for preventing inadvertent movement of the monitor, such as indentations. At the rear, body 14 has an access opening 24, as best seen by reference to Figure 2, through which the forward end of a cassette is passed so that the forward end of the cassette 20 is placed within the adjacent x-ray reader 12. At the front, body 14 has a portal 26 which is generally rectangular in shape and provides access to the interior of body 14. Facing portal 26 is an operator station, which may be occupied by an operator. Door assembly 32 of body 14 is operable between a closed position, as shown in Figure 1A, in which the portal 26 is closed and an open position, as shown in Figure 1 in which the interior of body 14 is accessible through portal 26. Briefly, the door assembly includes a pair of panels 33,35 slideably mounted to body 14 such that when in the closed position the portal 26 is closed. However, for the purpose of this invention any door assembly desired may be utilized. Autoloader 10 includes a retractable table 34, which can be moved between an extended stacking position, as shown in Figure 1 and a storage retracted position, inside body 14. In the storage retracted position the retractable table 34 is disposed totally within the body 14 so that the door assembly 32 can be closed as shown in Figure 1A. Table 34 can be used to hold x-ray cassettes 20 and/or pallets 22 containing cassettes during loading and unloading. Alternatively, x-ray cassette 20 can be loaded or unloaded from a cart not shown. Controls are provided to permit the operator to either open the door assembly 32 and have the table 34 extended automatically, or to open only the door 32 without extending of the retractable table. A wide variety of means may be employed for controlling operation of the autoloader which are well known in the prior art. In the particular embodiment illustrated the autoloader is provided with a microprocessor which is appropriately linked up to various switches, motors and controls to operate the door assembly and retractable table and various other functions of the device in a pre-set pattern. Such controls are well known and therefore will not be discussed further. Referring to Figure 2 the autoloader is provided with a first and second conveyor assemblies 36, 38, respectively. Each conveyor assembly 36, 38 is provided with an endless cog belt 40. Each cog belt 40 having a plurality of regular space shelves 42. The cog belts 40 are aligned and driven such that the shelves 42 provide a plurality of vertically arranged cassette sites 44 within body 14. In line with the center of access opening 24 there is provided a read site 46 so that the cassette when placed in such position can be advanced for reading into the adjacent x-ray reader 12. The cassette sites 44 above reading site 46 are loading sites wherein cassettes which have yet to be read are placed. In the particular embodiment illustrated these loading sites are identified by numerals, one through ten, place on side panels 45,47 as shown in Figure 2. The cassettes sites 44 below read site 46 are unloading sites and are preferably identified by different indicia from that of loading sites. In the particular embodiment illustrated, the unloading sites are identified by letters and in particular, by the letters A-J. Cassettes 20 can be interchanged between loading sites easily since each cassette is supported by a pair of vertically aligned shelves 42 and cassettes 20 are spaced apart from each other by a distance sufficient to permit each individual cassette 20 to be gripped while positioned fully to the back of every cassette site 44. While only one read site is provided, any number of loading and unloading sites may be provided as desired. In the particular embodiment illustrated, there are provided ten loading sites and ten unloading sites. To prevent accidental placement or attempted removal of a cassette from read site 46, a cross bar 49 is secured to body 14 in front of read site 46. The cog belts 40 are driven in unison by a drive means provided. An example of a mechanism used to drive cog belts 40 is more fully described in copending patent US-A-5,278,410. Such mechanism is used to in seriatim place cassettes at the read site for removal of the photosensitive material and delivery to the reader and to unloading sites after the photosensitive material has been returned to the cassette. Referring to Figures 3-12 and 14 there is illustrated a mechanism 50 for gripping a cassette at the load site and positioning the cassette within the reader such that the photosensitive film therein may be removed by the reader 12. The mechanism 50 also serves to return the cassette back to its respective cassette position when the reader has completed its reading operation and returned the photosensitive element back within the respective cassette. The mechanism 50 includes a first pinch roller assembly 52 pivotally mounted to the frame 51 see Figure 2, as best seen by reference to Figure 2, of the conveyor assembly 36 and a second pinch roller assembly 54 which is also pivotally mounted to the frame of the conveyor assembly 38. While the first and second pinch roller assemblies 52,54 in the particular embodiment illustrated are shown mounted to the frame 51 of its respective conveyor assembly, the pinch roller assemblies 52,54 may be mounted directly to the frame 53 of the autoloader 10. The first and second pinch roller assemblies 52,54 are mounted in the same horizontal plane such that a cassette 20 positioned at the read site 46 may be firmly engaged therebetween. The first and second pinch roller assemblies are substantially identical, like numerals indicating like parts. The first and second pinch roller assemblies 52,54 each include a support arm 56 having a rear end 58 which is pivotally mounted to frame 51. The pinch roller assemblies 52,54 further include a support frame 60 located at the forward end 62 of the support arm 56. A motor 64 is secured to frame 60 and has a shaft 66 which extends through an opening, not shown, in frame 60. Secured to the outer end of shaft 66 is a pinch roller 70 designed to clampingly engage a cassette 20 located in the read site 46. In the particular embodiment illustrated, pinch roller 70 is secured to shaft 66 by a Trantorque bushing 72 made by Fenner Manheim. However, it is to be understood that pinch roller 70 may be secured to shaft 66 by any other means desired. The pinch roller 70 has an upper section 74 and a lower section 76. The upper section 74 has a substantially cylindrical drive surface 78. Drive surface 78 is preferably made of a material which is designed to grippingly engage the side of the adjacent cassette 20. In the particular embodiment illustrated, the drive surface 78 comprises an outer layer 79 of an elastomeric material, and more particular, layer 79 is made of polyurethane. This assists in gripping the sides of the cassettes. The lower section 76 has a generally tapered support drive surface 80 which extends radially outward from the lower end of upper drive surface 78. The tapered support drive surface 80 is made of a hard durable material that can withstand the repeated riding of cassettes along the surface. In the particular embodiment illustrated the drive surface 80 is made of stainless steel. The drive surface 80 forms an angle a with respect to a plane perpendicular to upper drive surface 78. The angle a may have a wide range of values as desired, for example from 5° to 40°, preferably from 10° to 25°. In the particular embodiment illustrated a is 15 degrees. Referring to Figure 10 there is illustrated the pivotal mounting of arm 56 and how it is mounted to frame 51. In particular there is provided a block 82 having a cylindrical hole 84 which extends through the block 82 and is oriented such that the axis of the cylindrical hole 84 is substantially parallel to the axis of the shaft 66 of motor 64. A cylindrical mounting pin 86 extends through hole 84 and has a lower end 88 and an upper end 90. The pin 86 is secured to block 82 by set screw 91. The cylindrical mounting pin 86 is mounted between an upper mounting block 92 and lower mounting block 94 which are secured to frame 51 of the respective conveyor assembly. The upper mounting block 92 is provided with an elongated slot 96 which allows the pin 86 to move in a single direction substantially parallel to the direction of movement of the cassette 20 into reader 12. The lower end 88 has a ball mount 98 designed to be received within a generally spherical opening/socket provided in lower mounting block 94, thus providing a typical ball and socket joint. The ball mount 98 allows the pin to rotate in any direction. However, the elongated slot 96 in upper block 92 restricts movement of the pin such that the pin 86 can rotate only two axes, that is, rotation about the shaft axis as indicated by arrow 99 and about an axis perpendicular to the slot 96 and passing through the center of ball 98 as indicated by arrow 101. This motion allows the rollers 70 to follow the movement of the cassette 20 as it is fed into the reader 12 by allowing the arm 56 to tip up when the cassette moves up when clamped. The mechanism 50 for advancing and removing the cassette 20 from the reader further includes means for biasing the pinch rollers 70 at spaced rest position, moving the pinch rollers toward each other so that they engage the cassette therebetween, driving the cassette in a predetermined direction, and for releasing engagement therewith. In particular referring to Figure 3 there is illustrated a biasing mechanism 100 mounted to the back plate 102 of the autoloader 10. The biasing mechanism 100 includes a first slide bar 104 that is slideably mounted to back plate 102 and a second slide bar 106 which is also slideably mounted to back plate 102. The slide bar 104 has a capture recess 108 designed to receive a projection 110 secured to the forward end 62 of support frame of the first pinch roller assembly 52. The position of projection 110 in slide bar 104 is illustrated by a dotted line in Figure 3A. The second slide bar 106 is provided with a pair of capture recesses 112,113 for receiving a projection 114 formed at the forward end 62 of frame 60 of the second pinch roller assembly 54. The slots 108,112,113 have a generally U-shaped configuration with the open end facing upward. The sides of the slots have a height such that the projections placed therein can slide in a vertical direction to accommodate vertical movement of the pinch roller assemblies while still maintaining side contact for horizontal movement of the slide bar. The first capture recess 112 is designed to receive projection 114 when the cog belts 40 are positioned at a first predetermined distance apart and the second capture recess 113 is designed to receive the projection 114 when the cog belts 40 are placed in a second spaced position for receiving a cassette of a smaller size. In the particular embodiment illustrated the cog belts 40 are spaced apart such that the projection 114 is received in capture recess 112. A first torsion spring 116 is provided for normally biasing slide bar 104 such that the first pinch roller assembly 52 is positioned away from cassette 20. In a like manner, a second torsion spring 120 is provided for biasing the second slide bar 106 for maintaining the second pinch roller assembly in a position away from the other side of the cassette 20. A split cable 122 is provided having legs 124,126,128. Leg 124 is secured to slide bar 104, second leg 126 is secured to the inner end of slide bar 106, and third leg 128 is secured to the lower end 129 of a spring 130. The upper end 131 of the spring 130 is connected to one end of drive cable 132, while the other end of the drive cable 132 is mounted to a take up reel 134 secured to a worm gear reduction assembly 138 which is secured to the autoloader in any conventional manner. Referring to Figure 3B there is illustrated an enlarged view of the worm gear reduction assembly 138 which includes a motor 136, a worm 137 secured to the shaft of motor 136, a worm gear 139 which is operatively connected to take up reel 134 for winding of the cable 132 thereon. When the motor 136 is activated it will cause the take up reel 134 to provide a pulling force on drive cable 132. Idler pulleys 140,142 and 144 are provided so as to direct the motion of split cable 122 and drive cable 132 as it winds the drive cable 132 onto reel 134. In particular, idler pulley 140 is placed adjacent slide bar 104 such that a pulling force on leg 124 will cause the slide bar 104 to travel in a substantially horizontal direction toward the other slide bar. Likewise idler pulley 142 is mounted such that the pulling force applied to leg 126 of split cable 122 will cause the slide bar 106 to move in a substantially horizontal direction toward slide bar 104. Pulley 142 is positioned such that a pulling force is applied at a substantially vertical direction to the upper end of spring and thereby apply substantially equal force to both legs 124,126. In the particular embodiment illustrated spring 116 is slightly weaker then spring 120 so that arm stop 153 provided on frame 60 will determine the location of the left side of the cassette by locating against a mating surface stop on the autoloader or reader. In the particular embodiment illustrated, spring 116 is designed to provide a force of 2,7216 N (6 lbs) and spring 120 is designed to provide force of 3,6288 N (8 lbs) of force, thus providing a 0,9072 N (2 lbs) force differential. This allows the arm stop 153 provided on pinch roller assembly 52 to establish a reference point for locating one side of the cassette. However the present invention is not so limited. If desired, the arm stop may be omitted and the strength of springs 116,120 may be made substantially equal. In this situation, the cassette when clamped by the pinch roller assemblies 52,54, as illustrated by Figure 5, would be able to freely move in the horizontal direction. This would allow the use of other means for aligning the cassette with the mechanism for extracting the photosensitive plate from the cassette. A pair of switches 146,148 are provided along the path of drive cable 132 which are electrically connected to microprocessor of the autoloader for controlling the operation of motor 136 as will be described later herein. An actuation member 150 is secured to the drive cable in between switches 146 and 148 and has a configuration such that it will engage either of the switches 146,148 as the cable is moved in that direction. In the preferred embodiment illustrated means are provided for determining when the pinch roller assemblies 52,54 are either in the engaged or non engaged position. Referring to Figures 4 and 5, switches 155 are placed adjacent each of the arms 56 of pinch roller assemblies 52,54. The switches are appropriately electrically connected to the autoloader as is well known to those skilled in the art and are also connected to the microprocessor controlling the autoloader for monitoring the status of the pinch roller assemblies. The switches 155 are positioned such that when the arms 56 are in non engaged position with respect to the cassette 20 as illustrated in Figure 4 the switches 155 are engaged and when the pinch roller assemblies are in the engaged position with respect to the cassette 20 the switches are not engaged as illustrated in Figure 5. Means are also provided for monitoring the position of the cassette at the read site 46 and for controlling the operation of motors 64 so that the cassette can be properly positioned back on the shelves at the read site 46. In particular, a light sensor assembly 154 is provided adjacent the cassette 20 at opening 24. The light sensor assembly 154 includes a light source 158 and a sensor 160 which are positioned such assembly 154 will sense when a cassette 20 is passing through opening 24 and when the leading or trailing edge as viewed from the direction of travel of the cassette of the cassette 20 passes that point. Thus, the cog belts 40 can be prevented from operating if a cassette is present in this area. Additionally when the cassette is being returned to the read site 46 from the reader the light sensor assembly 154 can be used to monitor the trailing edge of the cassette 20 and turn power off to motors 64 so that the cassette 20 can be properly placed back on the shelf at the read site. Referring to Figures 12 and 13 there is illustrated an alternate cable arrangement used to move the slide bars. In place of the split cable 122 there is provided a cable assembly 159 includes a block 162 having an generally circular opening 164 for receiving a circular pulley 166 designed to fit with opening 164. Pulley 166 has an annular groove 168 about its periphery. The block 162 also includes a slot 170 which extents from the bottom of the block 162 up to about to the top of the opening 164 and is sized so that cable 172 can pass through slot 170 and engage pulley 166 within groove 168 in pulley 166. The cable 172 has a first end 174 secured to slide bar 104 and a second end 176 secured to slide bar 106. A connecting rod 178 is provided having a threaded lower end 180 designed to engage a threaded opening 181 provided on the top of block 162 and an upper end having an opening 182 designed to engage the lower end of spring 130. This construction allows the cable 172 to self adjust with respect to the force being applied to the two slide bars 104,106 and also avoids any concentration of forces applied to any single point on the cable 172. Referring to Figure 11 there is illustrated of a modified biasing means 200 which is similar to biasing mechanism 100, like numerals indicating like parts. The only difference being the manner in which the slide bars 104,106 are biased. In place of torsion springs 116,120, coil springs 216,220 are used in conjunction with a pair of idler pulleys 222,224 and connecting cables 223,225. Cable 223 having one end connected to one end of spring 216 and the other end of cable 223 being connected to slide bar 104 opposite leg 124 of cable 122. Cable 225 having one end connected to one end of spring 220 and the other end of cable 225 being connected to slide bar 106 opposite leg 126 of cable 122. The second end of springs 216,220 being anchored to the back plate of the autoloader 10. The springs 216,220 apply a biasing force so as to maintain the slide bars and associated pinch roller assemblies away from each other, as illustrated in Figure 4. In order to more clearly understand the present invention, a detailed description of its operation will now be discussed. First, the operator opens the door assembly to the autoloader 10 and places cassettes 20 to be read in the loading sites 44. It is to be understood that the cassettes 20 may be placed directly on the shelves or on pallets designed to receive the cassettes which are in turn designed for placement on the shelves. Any cassettes that have been read and are present in the unloading sites 44 may also be removed by the operator. After this has been completed the operator will close the door assembly 32 and allow the autoloader to operate in its designed operational mode. Accordingly, the autoloader 10 then operates the endless cog belts 40 so as to locate the appropriate cassette at the read site 46. Once the appropriate cassette 20 has been located at the read site 46 the cassette 20 will be in the position as illustrated in Figures 4 and 6. Thereafter the biasing mechanism 100 is activated by turning on motor 136 winding drive cable 132 on to take up reel 134 which causes a pulling force to be applied to spring 130. The pulling force is transmitted through spring 130 to the third leg 128. The force is then transmitted to first and second legs 124 and 126 which, in turn, causes the force to be applied to slide bars 104,106 resulting in the slide bars 104,106 being moved toward each other. Since projection 110 of support frames are secured to the frame of each of the roller assemblies 52,54 the pinch roller assemblies 52,54 will be caused to be moved toward each other and clampingly engage the cassette 20 placed therebetween. As each pinch roller assembly 52,54 engages the cassette 20 therebetween, its movement will be resisted. As previously discussed spring 116 is weaker than spring 120, thus the projection 53 of pinch roller assembly 52 will seat against stop provided on the autoloader or reader leaving pinch roller assembly to apply the final clamping force therebetween as illustrated in Figure 5. The drive motor 136 will continue to apply force until such time as the actuation member 156 engages switch 148 at which time the motor 136 will be turned off. The worm gear arrangement as illustrated in Figure 3B assists in providing a breaking function so that a substantially constant force will be maintained. The spring 130 limits the amount of force that is being applied to the sides of the cassette 20 by pinch roller assemblies 52,54. Once the motor 136 is stopped, the drive motors 64 of each of the pinch roller assemblies 52,54 are turned on so that they rotate in a direction that will advance the cassette 20 toward the reader 12. Referring to Figures 15-17, there is illustrated an optional sensor means for determining if a cassette is properly positioned at the retaining site directly above the read site 46. In Figure 15, there is illustrated a perspective view of a portion of the mechanism 50 illustrated in Figure 1-14, like numerals indicating like parts. In this embodiment, a pair of sensor assemblies 160 are provided, one associated with each pinch roller assembly 52,54. Sensor assembly 160 is disposed atop support frame 60 and includes a switch 171 having a activation member 173 designed to engage the sides of a cassette placed in the retaining site directly above the read site 46. When no cassette is present in the cassette retaining site directly above the reading site 46, the activation members 173 will be fully extended. However, when a cassette is properly placed in the retaining site, the activation members 173 will be depressed so as to provide an appropriate signal to the microprocessor control unit. In certain situations, it may be possible to incorrectly position a cassette in the cassette retaining site. Referring to Figure 16, there is illustrated a cassette which has one side placed in the cassette retaining site directly above the read site 46 and the other side placed in the next above cassette retaining site. As can be seen, the cassette is not properly placed in a single cassette retaining site and can not be properly fed to the adjacent reader. In this situation only one of the activation members will be depressed, therefore, only one of the switches 171 will send a signal to the microprocessor. The microprocessor can be properly programmed to note that only one of the switches 171 has been activated and this can stop the autoloader from any further action that can cause damage and provide an appropriate error message to the operator. While in the particular embodiment illustrated sensor assembly is a mechanical sensor, it is to be understood that any desired sensor may be utilized to determine if the side of the cassette is in the adjacent retaining site. Referring to Figures 6-9 there is illustrated in sequence the movement of a cassette 20 being fed into the reader 12. As can be seen, there is an opening 24 through which the cassette 20 is fed from the autoloader 10 into the adjacent reader 12. Directly adjacent opening 24 inside reader 12 there is provided a clamping mechanism 152 for clamping of a cassette 20 after it has been fed into the reader 12. In particular the clamping mechanism comprises a backstop 184 and upper clamp jaw 186 and lower clamp jaw 188. As the cassette is driven into reader 12 the forward end of the cassette will be lifted from the shelves such that only the trailing edge of the cassette will be dragged along the shelf. The cassette is moved into the reader until it hits backstop 184 as illustrated in Figure 8. The motors 64 are left on until the cassette has been completely clamped as illustrated in Figure 9. This lifts the cassette 20 off the cog belts 40. At this time the motors 64 are turned off and the pinch roller assemblies 52,54 are returned to the disengaged position by springs 116,120 as illustrated in Figure 4. Thereafter the photographic element to be read is removed from the cassette 20 in any desired manner. In one particular embodiment, this is done through a mechanism as disclosed in the patent US-A- 5,330,309. The cassette in the clamped position is substantially free of any contact with the autoloader. Thus, in this position no substantial vibration will be transferred from the autoloader to the reader. This is of extreme importance when reading photo stimulable phosphorous plates. After the reader 12 has completed its reading of the photosensitive element it is then returned to cassette 20. The biasing means 100 is energized so that the pinch rollers engages the sides of the cassette 20. The clamping mechanism releases the cassette 20 and then the motors 64 of the first and second pinch roller assemblies 52,54 are activated in the reverse direction so as to cause the cassette 20 to return back to the position illustrated in Figure,5. Once the light sensor assembly 154 senses the trailing edge of the cassette 20, the motors 64 are turned off, thus providing means for accurately positioning the cassette back on the shelf of the cog belts 40. Thereafter, the autoloader activates the endless cog belts 40 such that the cassette at the next higher cassette site 44 is moved to the reading site 46 wherein the entire process is repeated. The cassette that has been read is lowered to one of the unload positions identified by letters A-J as illustrated in Figure 2. The present invention provides a mechanism for transferring of cassettes from the autoloader to an adjacent reader and back to the autoloader in a reliable manner while also precisely positioning of the cassette within the reader to allow proper clamping of the cassette and permit removal of the storage phosphorous film therein. The mechanism is also designed to minimize transfer of vibration to the reader which can adversely affect the reading of the photographic element.

Claims: A mechanism (50) for conveying a x-ray cassette (20) from a support surface to a reader (12), characterized by: a first pinch roller assembly (52) having a central axis about which the first pinch roller assembly (52) rotates; a second pinch roller assembly (54) having a central axis about which the second pinch roller assembly (54) rotates; means (100) for moving the first and second pinch roller assemblies (52, 54) from a spaced rest position toward each other so as to engage the x-ray cassette (20) therebetween with a predetermined amount of biasing force; means for rotating the first and second pinch rollers (70) about their respective axis so as to move the x-ray cassette (20) from or on to the support surface (80); and the first and second pinch rollers (70) having a configuration such that the forward end (60) of the x-ray cassette (20) is lifted from the support surface (80) so as to reduce drag as the cassette (20) is translated over the support surface (80). The mechanism (50) as claimed in claim 1 wherein means (100) for moving the pinch roller assemblies (52, 54) toward each other further comprises means (116, 140) for applying a biasing force on the first and second slide bars (104),(106) so as to move the first and second pinch roller assemblies (52),(54) away from each other. The mechanism (50) as claimed in claim 1 wherein the means (100) for moving the first and second pinch roller assemblies (52, 54) toward each other further comprises means (132, 134) for applying a pulling force on the third end of the cable (122) so as to over come the biasing force being applied to the first and second pinch roller assemblies (52, 54) and cause the first and second pinch roller assemblies (52, 54) to move toward each other. The mechanism (50) as claimed in claim 1 wherein the first and second pinch roller assemblies (52, 54) are pivotally mounted to the mechanism (50) about a first substantially vertical axis (99). The mechanism (50) as claimed in claim 2 wherein the means (116, 120) for applying a biasing force comprises a pair of springs (116, 120), one associated with each of the pinch roller assemblies (52, 54). The mechanism as claimed in claim 5 wherein one of the springs (120) provides a greater biasing force than the other spring (116) so that one of the pinch rollers (70) will move prior to the other pinch roller (70). The mechanism (50) as claimed in claim 1 wherein the means for moving the first and second roller assemblies (52, 54) are mounted so that it can freely move when a x-ray cassette (20) is clamped between the pinch rollers (70). The mechanism (50) as claimed in claim 1 wherein the means (100) for moving the first and second pinch roller assemblies (52, 54) toward each other comprises: a split cable (122) having first, second and third free ends (124, 126, 128), a first slide bar (104) having means for engaging the first pinch roller arm for moving the first pinch roller assembly (52) in a predetermined direction, the first free end (124) of the cable being connected to the slide bar (104); a second slide bar (106) having means for engaging the second pinch roller arm for moving the second pinch roller assembly (54) in a predetermined direction, the second end (126) of the cable being connected to the second slide bar (106); means (116, 120) for applying a biasing force on the first and second slide bars (104, 106) so as to move the first and second pinch roller assemblies (52, 54) away from each other; and means (134, 136) for applying a pulling force on the third free end (122) of the cable so as to over come the biasing force being applied to the first and second pinch roller assemblies (52, 54) and cause the first and second pinch roller assemblies (52, 54) to move toward each other. The mechanism (50) as claimed in claim 8 wherein the means (216, 220) for applying a biasing force on the first and second pinch roller assemblies (52, 54) comprises a cnil spring (216, 220). The mechanism (50) according to claim 8 wherein means (136) for applying a pulling force comprises a reversible motor. The mechanism (50) as claimed in claim 9 wherein the means (136) for applying a pulling force further includes means (130, 146, 148) for controlling the amount of force being applied. The mechanism (50) as claimed in claim 11 wherein the means (130, 136, 146, 148) for controlling the amount of force being applied comprises a coil spring (130) and a drive cable (132) connecting the third free end (122) of cable to the reversible motor (136). The mechanism (50) as claimed in claim 12 further comprising means (138) for maintaining a substantially constant pulling force on the drive cable (132). The mechanism (50) as claimed in claim 13 wherein the means (138) for maintaining a substantially constant pulling force on the drive cable (132) comprises a worm (137) secured to the shaft (66) of the motor (64) which engages a worm gear (138) used to wind the drive cable (132) onto a take up reel secured to the worm gear (138). The mechanism (50) as claimed in claim 1 through 14 wherein said first and second pinch roller (70) having an upper section (74) and a lower section (76), the upper section (74) having a substantially cylindrical upper drive surface (78) and the lower section (76) having a generally tapered lower support drive surface (80) which extends radially outward from and below the cylindrical upper drive surface (78). A method of delivering a x-ray cassette (20) from a support surface to a reader (12) comprising the steps of: providing the x-ray cassette (20) on a substantially horizontal support surface; providing means for removing the x-ray cassette (20) from the support surface in a substantially horizontal direction toward the reader (12); characterized by the steps of: engaging the x-ray cassette (20) between first and second pinch roller assemblies (52, 54); rotating first and second pinch rollers (52, 54) to move the x-ray cassette from the support surface and to advance the x-ray cassette (20) toward the reader (12) and lifting the forward end (60) of the x-ray cassette (20) from the horizontal support surface. The method according to claim 16, comprises the step of: rotating the first and second pinch rollers (52, 54) about their respective axis so as to move the x-ray cassette (20) on to the support surface.

Inventors: BOUTET JOHN CLAUDE, BRAHM ROGER STANDISH, DE WOLFF DARRYL DAVID, YASKOW JEFFREY JAMES, BOUTET, JOHN CLAUDE, BRAHM, ROGER STANDISH, DE WOLFF, DARRYL DAVID, YASKOW, JEFFREY JAMES, BOUTET, JOHN CLAUDE, EASTMAN KODAK COMPANY, BRAHM, ROGER STANDISH, EASTMAN KODAK COMPANY, DE WOLFF, DARRYL DAVID, EASTMAN KODAK COMPANY, YASKOW, JEFFREY JAMES, EASTMAN KODAK COMPANY
Applicants: EASTMAN KODAK CO, EASTMAN KODAK COMPANY
Application year: 1993
Main classification: H04N1
IPC codes: G03B42, H04N1, G03C3, B65H1