HIGH DENSITY AQUEOUS COMPOSITIONS

Abstract: Aqueous compositions for use as drilling fluids or as workover fluids/completion fluids comprise calcium chloride and calcium nitrate. The compositions have a density of at least 1.35g cm<-3> and the weight ratio of calcium chloride to calcium nitrate is 5:95 to 95:5. The compositions may be formulated so as to have low crystallisation temperatures. Additional densifying agents such as calcium bromide and/or zinc bromide may also be included.

Description: HIGH DENSITY AQUEOUS COMPOSITIONS The present invention relates to aqueous compositions containing calcium chloride intended for use particularly (but not exclusively) in the drilling of wells in subterranean formations, e.g. for oil or gas exploration/recovery. It is known to use a solution of calcium chloride (a so-called calcium chloride brine) as a fluid for use in the course of oil-well drilling, both as a drilling fluid and as a workover fluid/completion fluid after an oil-well is in production. However, solutions containing calcium chloride as the only dissolved salt have a maximum practical density of about 1.35 g/cm ~ 3 which may not be sufficiently high for drilling at great depths or into high pressure formations. To increase the density of calcium chloride solutions, it is known to include calcium bromide and/or zinc bromide but the zinc bromide component has acute environmental and economic disadvantages. A further problem is that the low ambient temperatures encountered in oil/gas/hydrocarbon exploration in some areas of the world (e.g. the North Sea) can result in crystallisation of the calcium chloride from solutions containing more than 35% calcium chloride so that the fluid cannot be used. US-A-4 609 476 states that high density brine fluids for drilling operations may be solutions containing 10-60% by weight of salts such as CaCl 2 , NaBr, NaCl, KSCN, Ca(N0 3 ) 2 , ZnCl 2 , ZnBr 2 > CaBr 2 , KI, LiCl, Cal 2 , Ca(SCN) 2 and their mixtures having densities up to about 2.4g/c . Although one possible mixture which is covered by this statement would comprise calcium chloride and calcium nitrate, there is no specific disclosure of such a formulation in the patent and therefore no suggestion as to the relative proportions in which these two components would be used. According to a first aspect of the present invention there is provided an aqueous composition comprising water in which are dissolved calcium chloride and calcium nitrate wherein the composition has a density of at least 1.35g cm " " , and the weight ratio of calcium chloride to calcium nitrate is in the range 5:95 to 95: 5, e.g. 5:95 u 85:15. Although the compositions of the invention are defined as comprising dissolved calcium chloride and calcium nitrate, it should be appreciated that ( at least in certain cases) it may oe possible * .;- formulate the composi tions by dissolving other compounds which together provide the necessary calcium, chloride an i nitrate ions. Therefore the terms dissolved calcium chloride and calcium nitrate are not to be construed as implying that calcium chloride per se and calcium nitrate per se have been used in preparation of the composition but rather that ions equivalent to those obtained by- dissolution of calcium chloride and calcium nitrate are present in the solution. Thus, for example, in some cases compositions may be formulated by dissolution of sodium chloride and calcium nitrate. The present invention has been based on our investigations of aqueous compositions comprising calcium chloride and calcium nitrate, and more particularly investigations to determine how tne crystallisation temperature of such compositions varies with the formulation thereof. As a result of these investigations, we have established that it is possible to produce relatively high density formulations which have a predetermined crystallisation temperature provided that the relative amounts of calcium chloride and calcium nitrate are adjusted accordingly. The compositions may be formulated so that there is no substantial crystallisation above -10°C. Alternatively compositions may be formulated so as to crystallise only below -20°C, below -30°C, below -40°C, or below -50°C as desired. Such formulations are therefore useful in those areas of the world where oil / gas/hydrocarbon exploration (or exploitation) is effected in low ambient temperature conditions. It is however also possible to formulate compositions which crystallise only below, say, 10°C, or 20°C, or 30°C and such compositions are useful in tropical or equatorial ciimates. The actual density of the composition will be dependent on the total amount of calcium chloride and calcium nitrate in the composition. Generally the total amount of calcium chloride and calcium nitrate will be 35-70% bv weight of the composition. For any given density, the temperature at which crystallisation, of the composition occurs will be dependent on the caiciuπ chloride/calcium nitrate ratio. It may in f act be found that ( l c-r :_ given density) the same crystallisation temperature can be achieved a; two different calcium chloride/calcium nitrate ratios. For one 01 su t. ratios, the amount of calcium chloride may be less than the amount o: calcium nitrate whereas for the other ratio there is more nitrate than chloride. In one embodiment of the invention, the dissolved calcium chloride and calcium nitrate together provide at least 90% by weight of dissolved solids in the composition, and the composition has a density of 1.35 to 1.65g cm - 3 . The density of 1.65g cm " 3 is a practical maximum for a composition which contains only calcium chloride and calcium nitrate (optionally with a compatible soluble nitrate or chloride - see below) as the densifying agents since as the density approaches 1.7g cm - 3 there is substantial crystallisation at ambient temperature. Below 1.35g cm " 3 there is no practical advantage since densities up to 1.35 may readily be achieved using calcium chloride solutions. Further examples of compositions which may be formulated in accordance with the invention have a density of 1.4 to 1.65g cm - 3 , e.g. 1.45 to 1.6. As a more specific range the composition may be formulated to have a density of 1.48 to 1.52g cm - 3 , e.g. about 1.5g cm -3 . A composition having a density of 1.45 to 1.65g cm -3 may be formulated with a calcium chloride:calcium nitrate weight ratio of 30:70 to 65:35 and may have a crystallisation temperature below -15°C. For a crystallisation temperature below -20°C, the composition may have a calcium chloride:calcium nitrate ratio range of 32:68 to 58:42. The compositions of the invention may also incorporate at least one further compatible nitrate or chloride, particularly a soluble nitrate or soluble chloride. The amount of the compatible nitrate or chloride is preferably up to 20% by weight of that of the calcium nitrate (more preferably up to 10% by weight of the calcium nitrate ). The preferred compatible nitrate which may be included is ammonium nitrate. The use of ammonium nitrate produces (for compositions containing a given amount of calcium chloride and calcium nitrate) a further depression in the crystallisation temperature. Examples o: compatible chlorides which may be included are sodium chloride and ammonium chloride. The calcium chloride and calcium nitrate used lor preparing the compositions need not be pure. For example the calcium nitrate may contain up to 20% by weight of a compatible nitrate i.e.g. of the type discussed above). The calcium chloride may be provided for example, as a li quo: containing up to 35% CaCl 2 or as a solid grade product. Compositions in accordance with the invention whicn comprise calcium chloride, calcium nitrate and optionally a compatible nitrate- are particularly advantageous in that they allow the production ol compositions having a density of 1.35 to 1.65g cm " 3 without the use of bromides (e.g. calcium bromide or zinc bromide) thereby avoiding the abovementioned environmental and economical disadvantages. The aqueous compositions of the invention will generally be used as a drilling fluid or a workover fluid/completion fluid. When the composition is returned to the surface it will generally have undergone a reduction in density. It will generally be possible to re- densify the composition to a predetermined value (e.g. the original value) by addition of calcium chloride and/or calcium nitrate as necessary. Generally the "used" fluid will be re-densified by the addition of a mixture of calcium chloride and calcium nitrate (optionally also containing a soluble nitrate such as ammonium nitrate). This re-densifying mixture will generally be a solid having a calcium chloride:calcium nitrate ratio of 5:95 to 95:5 (e.g. 10:90 to 90:10). The density of the re-densifying agent will depend on the amount of water of crystallisation present therein but will generally be in the range of 1.98 to 2.2. The re-densifying agent may be prepared by admixing solid calcium chloride and calcium nitrate or by co-dissolving calcium chloride and calcium nitrate and then re - crystallising the product. Typically the re-densifying agent used will have the same calcium chloride:calcium nitrate ratio as that employee in the original fluid. For certain applications, the compositions of the invention may incorporate other densifying agents e.g. sodium chloride or a bromide such as zinc bromide and/or calcium bromide in situations where their use may be tolerated. For example, aqueous compositions comprising calcium chloric;- . calcium nitrate, and calcium bromide (optionally also incorporating .-. compatible soluble chloride or nitrate, e.g. ammonium nitrate ) may * * formulated to a density range of 1.35 to 1.84g cm " 3 , more preferably !.-_ to 1.82g cm " ". The incorporation of calcium bromide has been found to produce a synergistic effect in that i t allows higher density compositions with lower freezing points to be produced. Heretof ore density ranges of 1.66 to 1.84g cm - 3 have only been obtained by the incorporation of zinc bromide which is environmentally disadvantageous due to the zinc content. Such formulations will typically comprise 20-40% by weight of calcium bromide, 12-30% by weight calcium nitrate, and 5-25% by weight of calcium chloride, optionally also containing a compatible soluble chloride or nitrate, e.g. ammonium nitrate. Typically the weight ratio of calcium nitrate:calcium chloride will be 80:20 to 20:80, more typically 65:35 to 35:65. It will generally be preferred that the amount by weight of the calcium nitrate exceeds that of the calcium chloride. Additionally the weight ratio of calcium bromide to the total weight of calcium nitrate and calcium chloride will typically be in the range 70:30 to 30:70. Such formulations may be re-densified after use by admixture with a solid composition comprising the requisite amount of calcium chloride, calcium nitrate, and/or calcium bromide (e.g. in the same proportions as in the original formulation). Compositions of higher density, e.g. up to 2.3g cm " 3 may be obtained using formulations comprising calcium chloride, calcium nitrate, calcium bromide and the zinc bromide (and optionally also including a compatible nitrate or chloride). Although admixtures of calcium bromide and zinc bromide (without inclusion of calcium nitrate and calcium chloride) may be used for producing compositions having densities of 1.8-2.3 and relatively low crystallisation temperatures, such compositions have relatively high zinc content. The present invention allows the production of compositions having densities of 1.7 to 2.3 (e.g. 1.7 to 2.29) but including lower zinc contents. This is particularly advantageous in that zinc is environmentally unacceptable and the liquor must generally be treated for removal of zinc before it can be disposed of. Therefore lower amounts of zinc have the advantage of lower treatment costs. Compositions described in the preceding paragraph may be produced from commercially available zinc bromide (which additionally contains zinc bromide together with calcium chloride and calcium nitrate. For convenience, the composition rnav also be formulated by admixing a calcium bromide containing composition having a density of 1.66 to 1.84 (see above ) with the aforementioned commercially available zinc bromide. Such formulations may be re-densified after use by admixture with calcium chloride , calcium nitrate, calcium bromide, and/or zinc bromide in the requisite amounts (e.g. in the same proportions as in the original composition). It is also possible for the compositions to incorporate pH and/or viscosity modifying agents and/or corrosion inhibitors (e.g. as conventionally used to prevent corrosion in compositions containing calcium chloride or calcium bromide). The present invention has been derived by investigating the crystallisation temperatures (measured as described later) of calcium chloride/calcium nitrate solutions of a given density across a range ol calcium chloride:calcium nitrate weight ratios (from 100:0 to 0:100). Thus for a solution of given density (obtained by dissolving in water sufficient calcium chloride and calcium nitrate in the requisite ratio) it is possible to plot crystallisation temperature vs calcium chloride:calcium nitrate ratio. Using this approach, unexpectedly low crystallisation temperatures have been discovered at relatively high densities (i.e. 1.35g cm " 3 to 1.65g cm " 3 more preferably 1.40 to 1.60g cm " 3 ) as will be shown with reference to the drawings accompanying this application (as described later). The invention will be further described by way of example only with reference to the accompanying drawings, in which: Fig. 1 is a plot illustrating crystallisation temperatures for a range of calcium chloride/calcium nitrate formulations: and Fig. 2 illustrates the apparatus with which the crystallisation temperature plotted in Fig. 1 was measured. The data plotted in Fig. 1 represents the results of investigations to determine how the crystallisation temperature of compositions having a particular density varies with the relative amounts of calcium chloride and calcium nitrate in the composition. The calcium nitrate was provided by a commercially- " avail able product comprising 79% calcium nitrate, 15% water, and 6% ammonium nitrate. For the purposes of Fig. 1, the calcium chioride: calcium nitrate ratios are calculated on the basis of the total amount of nitrate provided by the commercial grade calcium nitrate (i.e. ' actual" calcium nitrate 79% by weight of commercial grade product) plus ammonium nitrate (6% by weight of commercial product). For this reason, the calcium nitrate values in Fig. 1 are depicted by Ca(N0 3 ) 2 * . For the purposes of Fig. 1, the behaviour of compositions of four different densities has been illustrated, the densities being 1.405g cm - 3 , 1.52g cm " 3 , 1.55g cm " 3 and l.όlg cm - 3 . For each of the four densities, a range of compositions was produced by varying the ratio (by weight) of calcium chloride to calcium nitrate over the range 0:100 to 100:0. Referring now to Fig. 1, all formulations to the left of the line T = -10°C are encompassed by the invention. For example, it can be seen that a formulation having a density of 1.405g cm " 3 and a crystallisation temperature below -10°C may be produced over a CaCl 2 :Ca(N0 3 ) 2 * range of about 5:95 to 85:15. The exact crystallisation temperature within this composition range depends on the actual CaCl 2 :Ca(N0 3 ) 2 * ratio. For example, with a CaCl 2 :Ca(N0 3 ) 2 * ratio in the range of about 30:70 to about 65:35 it is possible to produce compositions which do not crystallise above -50°C. In the case of compositions having a density of 1.61g cm - 3 , the CaCl 2 :Ca(N0 3 ) 2 * range for achieving a crystallisation temperature below -10°C is about 28:72 to about 48:52 (a narrower range than for densities of 1.405g cm " 3 ). Compositions which do not crystallise above -50°C can be achieved in the CaCl 2 :Ca(N0 3 ) 2 range of about 32:68 to about 48:52. As the temperature of such solutions is lowered below 0°C down towards -50°C there is an increase in viscosity but no crystallisation. It will also be noted that there is also a crystallisation temperature minimum at a CaCl 2 :Ca(N0 3 ) 2 * ratio of about 15:85 which provides further possibilities for producing formulations crystallising only below -10°C. The curves in Fig. 1 for compositions having densities of 1.52g cm " and 1.55g cm - 3 may be interpreted in a similar manner. It will be appreciated that, in general, a drilling * fluid as required for a particular application will be of a specified density and formulated so as not to crvstallise above a certain temoerature. It is a simple matter to formulate solutions of the required density ov.ir -. range of CaCl 2 :Ca(N0 3 ) ratios and thereby oυtain (for compositions of that density) a plot similar to that snown in Fiq. 1. From the plot so obtained, the optimum range of CaCI, :Ca(N0 ) ? ratios for the particular- application may be selected. Fig. 2 illustrates the apparatus used for measuring crystallisation temperature. The apparatus comprises a glass sample tube 1 which locates within a glass air jacket 2 which itself locates within a vessel 3 provided in a further vessel 4. The glass sample tube has inner and outer diameters of 2.2 and 2.6 cm respectively. The glass air jacket 2 has inner and outer diameters of 4.0 cm and 4.6cm respectively. A glass agitator 5 is provided in the sample tube 1 with approximately 0.1cm clearance between its bulbous end and the inner surface of tube 1. Foam insulating collars 6 and 7 are provided as shown. The whole apparatus is seated on a magnetic stirrer 8 and a magnetic follower 9 is provided within a vessel 4. Thermocouple leads 10-12 are arranged as shown and are connected as illustrated to channels 1-3 of a KM1420 data logger. The end of thermocouple lead 11 forms a loop around the end of glass stirrer 5. The thermocouples are NiCr+, NiAl-. To measure crystallisation temperature, the apparatus is thoroughly cleaned and dried. Ethylene glycol is contained in outer vessel 4. Approximately 10- 15cm 3 of sample mixture together with a bentonite seed is placed in sample tube 1 and gently agitated with the stirrer 8 ensuring that the loop of the thermocouple 11 is completely immersed. Agitation is continued for 10 minutes to allow air bubbles to be expelled. Solid carbon dioxide pellets are then placed in vessel 3 to surround the air jacket 2 to a level approximately 5 cm above the level of the sample solution and the da * . a logger is immedi ate:;. * started. The sample is agitated gent ly with the glass stirrer 5 ensuring that no air bubbles enter the sample solution. The crystallisation temperature c: tne solution . is tr.at temperature at which a white or opaque sol i d appears accompanied r- * * a sudden, usually large increase in temperature. The invention is further illustrated with ref erence to the following non-limiting Examples. Example 1 The Example illustrates the formulation of compositions of various densities and crystallisation temperatures (TCT) using calcium chloride and calcium nitrate. Density (g cm J ) TCT % 1.4 1.4 1.4 1.5 1.5 1.5 1.6 1.6 1.6 1.65 1.7 * Contains 6% ammonium nitrate. Example 2 This Example illustrates the formulation of compositions of various densities and crystallisation temperatures (T.C.T.) using calcium chloride, calcium nitrate and calcium bromide. (°C) Densit * . -9.6 1.8183 -21 1.8177 -14 1.815 -13 1.814 -14 1.7963 -13 1.7936 -13 1.788 -14 1.7852 -10 1.7758 -6 1.7755 17 1.72 -11 1.75 -21 1.7281 -10.: 1.697 Thus, for example, the solution of density 1.815g cm 3 in the above column may be prepared by dissolving together: Ca(N03)2* - 54.6g (85% w/w) (i.e. 79% w/w Ca(N0 3 ) 2 + 6% w/w NH ,N0 3 ) CaC12 - 36.4 g (79% w/w) CaBr2 - 145.5 g (1.71g/cm 3 ) Example 3 This Example illustrates the formulation of compositions of various densities and crystallisation temperatures (T.C.T.) using calcium chloride, calcium nitrate, calcium bromide and zinc bromide. ■ •"""Comparative Compositions in accordance witn the invention may be prepared by- admixing a commercially available zinc bromide solution (which contains 52.8g ZnBr 2 and 22.8g CaBr 2 per lOOg solution) with a further solution having a density of 1.81- 1.82g cm " 3 which contains 34g CaBr 2 , 19g Ca(N0 3 ) 2 » and 12g CaCl 2 per lOOg of solution. Thus, for example, a solution of density 1.9g cm - 3 may be prepared by admixing: 22.2g of the ZnBr 2 solution 77.8g of the solution of density 1.81-1.82g cm " 3 . The following data illustrates dilution of dense solutions and subsequent re-densification. Dense solution A of approx. 1.9g/cm 3 of composition; ZnBr 2 - 11.5% w/w CaBr 2 - 31% w/w Ca(N0 3 ) - 15.3% w/w CaCl 2 - 9.5% w/w Dilution of 171g of solution A with 10cm 3 water to give solution B of density 1.823 - 1.824 Re-densification of 181g solution B with: 44.5g ZnBr 2 /CaBr 2 solution (lOOg contains 52.8g ZnBr 2 and 22.8g CaBr 2 15.35g Ca(N0 3 ) 2 (85% w/w) 10.23g CaCl 2 (79% w/w).

Claims: CLAIMS 1. An aqueous composition comprising dissolved calcium chloride and calcium nitrate wherein the composition has a density of at leas t 1.35g cm " 3 , and the weight ratio of calcium chloride to calcium nitrate is 5:95 to 95:5. 2. An aqueous composition comprising dissolved calcium chloride and calcium nitrate which together provide at least 90% by weight of dissolved solids in the composition, and wherein the composition has a density of 1.35 to 1.65g cm " 3 . 3. A composition as claimed in claim 1 or 2 wherein the weight ratio of calcium chloride to calcium nitrate is 5:95 to 85:15. 4. An aqueous composition as claimed in claim 3 wherein the calcium chloride to calcium nitrate ratio is in the range 10:90 to 85:15. 5. A composition as claimed in any one of claims 1 to 4 additionally incorporating at least one further compatible nitrate. 6. A composition as claimed in claim 5 wherein the amount of the compatible nitrate is present in an amount up to 20% by weight of the calcium nitrate. 7. A composition as claimed in claim 6 wherein the compatible nitrate is present in an amount up to 10% by weight of the calcium nitrate. 8. A composition as claimed in any one of claims 5 to 7 wherein the compatible nitrate is a water soluble nitrate. 9. A composition as claimed in claim * -> wherein the compatible nitrate is ammonium nitrate. 10. A composition as claimed in any one of claims 1 to 9 -formulated to have a density of 1.4 to 1.65g cm " 3 . 11. A composition as claimed in claim 10 formulated to have a density of 1.45 to 1.60g cm " 3 . 12. A composition as claimed in claim 11 formulated to have a density of 1.48 to 1.52g cm " 3 . 13. A composition as claimed in claim 12 formulated to have a density of about 1.5g cm " 3 . 14. A composition as claimed in any one of claims 1 to 13 having a density of 1.45 to 1.65g cm " 3 and a calcium chloride:calcium nitrate weight ratio of 30:70 to 65:35. 15. A composition as claimed in claim 14 formulated to have a crystallisation temperature below -15°C. 16. A composition as claimed in claim 14 formulated to have a crystallisation temperature below -20°C and having a calcium chloride:calcium nitrate ratio range of 32:68 to 58:42. 17. A composition as claimed in claim 14 having a density of 1.48 to 1.52g cm " 3 and having a calcium chloride:calcium nitrate ratio range of 40:60 to 60:40. 18. A composition as claimed in any one of claims 1 to 9 comprising at least one additional densifying agent. 19. A composition as claimed in claim I S wherein the additional densifying agent is a bromide. 20. A composition as claimed in claim 19 wherein the bromide is calcium bromide and/or zinc bromide. 21. A composition as claimed in claim 20 wherein the additional densifying agent is calcium bromide and the composition has- a density of 1.66 to 1.84g cm " 3 . 22. A composition as claimed in claim 21 naving a density of 1.7 to 1.82g cm " 3 . 23. A composition as claimed in claim 2 or 22 comprising 20-40% by weight of calcium bromide, 12-30% by weight calcium nitrate, and 5-25% by weight of calcium chloride. 24. A composition as claimed in any one of claims 21 to 24 wherein the calcium chloride:calcium nitrate weight ratio is from 80:20 to 20:80. 25. A composition as claimed in any one of claims 21 to 24 wherein the amount by weight of the calcium nitrate exceeds that of the calcium chloride. 26. A composition as claimed in any one of claims 21 to 25 wherein the weight ratio of calcium bromide to the total weight of calcium nitrate and calcium chloride is in the range 70:30 to 30:70. 27. A composition as claimed in claim 20 comprising calcium bromide and zinc bromide as additional densifying agents. 28. A composition as claimed in claim 27 having a density of 1.7 to 2.3g cm - 3 . 29. A composition as claimed in any one of claims 1 to 28 so formulated that there is no substantial crystallisation of the composition above -10°C. 30. A composition as claimed in claim 29 so formulated that there is no substantial crystallisation of the composition above -20°C. 31. A composition as claimed in claim 30 so formulated that there is no substantial crystallisation of the composition above -30°C. 32. A composition as claimed in claim 31 so formulated that tnere is no substantial crystallisation of the composition above -40°C. 33. A composition as claimed in claim 32 so formulated that there is no substantial crystallisation of the composition above -50°C. 34. A solid material for use in formulating or re-densifying a composition as claimed in any one of claims 1 to 33, the material comprising calcium chloride and calcium nitrate in a weight ratio of calcium chloride:calcium nitrate of 5:95 to 95:5 and the material having a density of 1.98 to 2.2. 35. A method of drilling a subterranean formation comprising passing a composition as claimed in any one of claims 1 to 34 down to the drill bit. 36. A method of balancing the high pressure of a fluid in a subterranean gas or oil-well by providing in the drilled hole a composition as claimed in any one of claims 1 to 34. 37. A method as claimed in claim 35 or 36 wherein the composition is returned to the surface and re-densified with a solid material comprising calcium chloride and calcium nitrate in a weight ratio of calcium chloride:calcium nitrate of 5:95 to 95:5. 38. A method as claimed in claim 37 wherein the composition is additionally re-densified with calcium bromide. 39. A method as claimed in claim 37 wherein the composition is additionally re-densified with calcium bromide and zinc bromide.

Inventors: WOOLLEY GRAHAM EDWARD, WOOLLEY, GRAHAM, EDWARD
Applicants: BRUNNER MOND & CO LTD, BRUNNER MOND & COMPANY LIMITED
Application year: 1993
Main classification: E21B43
IPC codes: C09K8