Recording paper sorting and discharging device

Abstract: A recording paper sorting and discharging device designed to improve the construction of copiers, printers, or the like, in sorting, separating and discharging paper in which the ends of one side of a pair of paper discharging roller shafts (1, 3) are shifted in a direction essentially parallel to a recording paper discharging direction while the other ends of the shafts remain stationary. The paper discharging roller shafts each have at least one roller (2, 4), the rollers being separated from each other for a given period of time and, in response to detect signals, the rollers disposed on the shafts then contact each other. The recording paper (5) can thereby be discharged obliquely onto a paper discharging tray. Alternatively, a pair of paper discharging roller shafts (210, 220), each shaft having both a drive roller (211, 221) fixed on one side thereof in an axial direction and a driven paper discharging roller (212, 222) rotatably mounted on the other side thereof such that the respective drive and driven rollers on each shaft press against each other. By cutting off one of the paper discharging roller shafts from the drive system of the device, the recording paper is discharged smoothly and at an angle without generating wrinkles in the paper so the paper is thereafter presorted.

Description: The present invention relates generally to a recording paper sorting and discharging device for use in a printer, a copying machine or the like, and, in particular, to a recording paper sorting and discharging device which allows for easy sorting without damage to the recording paper. Generally, with the widespread networking of computers, it is now desired to connect two or more personal computers to a common printer so that there can be cost savings in less required printers. However, the need arises to be able to classify, sort and/or separate the recording paper on which the different information from the different computers has been printed. In order to sort the paper, copying machines, and the like, generally use a mechanism known as a sorter. However, a sorter of this type is complicated and large, requiring a large area within the machine which ultimately results in a larger overall machine. On the other hand, printing machines generally use a simple separation mechanism known as a jogger mechanism in order to sort the paper. Japanese Patent Publication No. 55-151455 of Showa discloses a jogger mechanism used as a paper discharging device of a copying machine. In this jogger mechanism, a brake shoe is pushed against one of two paper discharging rollers in response to a sorting signal to thereby forcibly stop that discharging roller. The rollers are axially spaced from each other. This causes the recording paper between the rollers to swing in one direction, with the stopped paper discharging roller acting as a fulcrum, to set that piece of recording paper at a different angle relative to the other recording paper before it is discharged and sorted. Also, Japanese Patent Publication No. 55-151455 of Showa describes a technique described in Japanese Patent Publication No. 44-2169 of Showa in which, at the time of completion of a series of copying operations from the same manuscript, a shaft with a paper receiving tray mounted thereto is rotated to pile up two or more sheets of copying paper at a new angle. According to Japanese Patent Publication No. 55-151455 of Showa, Japanese Patent Publication No. 44-2169 of Showa has a device adapted to swing a paper receiving tray right and left. The jogger mechanism disclosed in Japanese patent Publication No. 55-151455 of Showa does not require any external structures to be displaced thus eliminating the possibility that the external structure can be abutted against other parts or structures which can damage or break the same. However, the device disclosed in Japanese patent Publication No. 55-151455 of Showa still has the problem that, because the paper discharging roller is forcibly stopped by means of a brake shoe, when the recording paper is discharged at an angle, the recording paper is damaged because wrinkles are produced in the corners of the recording paper. German Patent Publication No. 4009416 discloses a paper sorting and discharge device comprising first and second discharging roller shafts respectively mounting first and second paper discharging rollers. The first discharge roller is supported by a plurality of levers from a shaft which form aligning means aligning the shafts in a direction slightly non-perpendicular to a paper discharging direction and separating means for rotatably displacing the first paper discharge roller from a first predetermined position where the first and second paper discharging rollers are engaged to a second position where the first and second paper discharging rollers are not engaged. This allows the paper passing through the device to be sorted by altering the position at which it is discharged. Accordingly, it is desired to provide an improved sorting and discharging device which will sort and discharge recording paper without damaging the paper. Generally speaking, the present invention provides a recording paper sorting and discharging device, comprising: a first discharging roller shaft rotatably supported; a first drive roller fixed to the first discharging roller shaft; and characterised by further comprising: a first driven roller rotatably mounted to a second discharging roller shaft; a second driven roller rotatably mounted to said first discharging roller shaft, said second driven roller engaging and rotating with said first drive roller; a second drive roller fixed to said second discharging roller shaft, said second drive roller engaging and rotating with said first driven roller, said second drive roller constructed to transmit rotation to said first driven roller; drive means for rotationally driving said first and second discharging roller shafts; and cut-off means for cutting off said rotational driving of at least one of said first and second discharging roller shafts. Accordingly, it is an object of the present invention to provide an improved paper sorting and discharging device. Another object of the present invention is to provide a paper sorting and discharging device having a construction that will occupy a small space for installation. Still another object of the present invention is to provide a paper sorting and discharging device which is able to sort recording paper smoothly without applying an unreasonable force onto the recording paper. A further object of the present invention is to provide a paper sorting and discharging device which is able to sort recording paper without damaging the paper. Yet another object of the present invention is to provide a paper sorting and discharging device which allows a user to take out the sorted recording paper easily. Still other objects and advantages of the invention will in part be obvious and will in part be obvious and will in part be apparent from the specification. The invention accordingly comprises the features of construction, combination of elements and arrangement of parts which will be exemplified in the constructions hereinafter set forth, and the scope of the invention will be indicated in the claims. For a fuller understanding of the invention, reference is made to the following description taken in connection with the accompanying drawings, in which: Fig. 1 is a perspective view of a recording paper sorting and discharging device in accordance with a first embodiment of the present invention; Fig. 2 is a cross-sectional view of a first embodiment of the present invention; Fig. 3 is a right side elevational view of the drive mechanism in accordance with the first embodiment; Fig. 4 is a partial cross-section view of the drive mechanism in accordance with a second embodiment of the present invention. The detailed description of the preferred embodiments will be given hereinbelow in which the present sorting and discharging device is applied to a printer. However, it is understood that this is by way of example and not by way of limitation. The disclosure hereinbelow is equally applicable to a copying machine or the like. In accordance with an embodiment of the present invention, reference is made to FIGS. 1-3, which depict a pair of paper discharging roller shafts 210 and 220 respectively mounted to the paper discharging section of a printer main body 201. As shown in FIG. 2, drive paper discharging rollers 211 and 221 are fixed to roller shafts 210 and 220, respectively. Driven paper discharging rollers 212 and 222 are rotatably mounted on roller shafts 210 and 220 through sleeves 213 and 223, respectively. Furthermore, rollers 211, 212, 221 and 222 are positioned on discharging roller shafts 210 and 220 in an alternately opposing manner, so that driven paper discharging roller 222 can contact drive paper discharging roller 211 and driven paper discharging roller 212 can contact drive paper discharging roller 221. FIG. 2 depicts a drive force transmission gear 208 connected to a drive motor 202 (shown schematically in FIG. 2), and a pinion 214 fixed to one end of paper discharging roller shaft 210 and meshing with gear 208. Also, another pinion 224 is rotatably mounted to one end of paper discharging roller shaft 220 through a spring clutch, generally indicated at 225. Pinion 224 meshes with pinion 214. If the two paper discharging roller shafts 210 and 220 are both rotated by a switching mechanism 204 (which will be described later), then the recording paper S is discharged in a direction perpendicular to shafts 210 and 220. However, if only paper discharging roller shaft 210 is rotated, then the recording paper S can be discharged at an angle with drive discharging roller 221 on the stopped paper discharging roller shaft 220 acting as a fulcrum. As more clearly illustrated in FIG. 3, a switching mechanism generally indicated at 204 includes a solenoid 205, mounted to a frame 202 of printer main body 201, situated adjacent to a spring clutch, generally indicated at 225, and an engagement claw 206 that is attracted and operated by solenoid 205. A coil spring 228 (FIG. 2) is wound round the respective boss portions of a bushing 226 and a pinion 224 coupling sleeve 224 and bushing 226. Bushing 226 is fixed to the end of the paper discharging roller shaft 220. If engagement claw 206 is engaged with a tooth 227a formed on the peripheral surface of a sleeve 227 to thereby prevent the rotational movement of sleeve 227, then a drive force from the pinion 224 is prevented from being transmitted to the bushing 226. Next, description will be given below of the operation of the present device in accordance with the first embodiment. When the recording paper S is discharged in a normal state, that is, when the recording paper S is discharged in a direction perpendicular to paper discharging roller shafts 210 and 220, solenoid 205, in its excited state, attracts engagement claw 206 to remove the engagement with sleeve 227. As a result, coil spring 228 tightens the respective boss portions of bushing 226 and pinion 224 to transmit the drive force of pinion 224 to paper discharging roller shaft 220 and thus rotate paper discharging roller shaft 220 together with paper discharging roller shaft 210 disposed above shaft 220, so that the recording paper S is discharged straight onto a paper discharging tray 203 by drive paper discharging rollers 211 and 221 respectively fixed to their shafts 210 and 220 and by driven paper discharging rollers 212 and 222. Both pairs of rollers 211 and 222, and 212 and 221 apply pressure against each other as well as against paper S. On the other hand, if recording paper S' is to be sorted, that is, recording paper S' has printed thereon information from a second personal computer, for example, then a solenoid drive circuit, on receipt of a detect signal from a paper detect sensor (not shown) and a sorting signal from the control circuit 230 (shown schematically in FIG. 3 ), deenergizes solenoid 205 to thereby bring engagement claw 206 into engagement with one of the teeth 227a on the peripheral surface of sleeve 227 (as shown in FIG. 3). As a result, coil spring 228 removes the tightening force which is joining the respective boss portions of the bushing 226 and pinion 224, to thereby stop the rotational movement of the lower paper discharging roller shaft 220. For this reason, paper discharging roller 212, which contacts drive paper discharging roller 221 fixed to shaft 220, also ceases any rotational movement. Therefore, while recording paper S' is discharging, it is discharged at an angle as shown by a two-dot chained line in FIG. 1 with paper discharging rollers 221 and 212 acting as the fulcrums thereof. Recording paper S' is therefore discharged onto paper discharging tray 203 at an angle relative to paper S and is clearly separated and sorted from the other recording paper S. In accordance with a second embodiment of the present invention, and as illustrated in FIG. 4, recording paper S can be sorted in three ways by discharging it straight or by discharging it at various angles with respect to a straight discharge path. The sorting and discharging device, in accordance with the second embodiment, is constructed and arranged such that two pinions 214 and 224 mesh with each other and are rotatably mounted on paper discharging roller shafts 210 and 220, respectively. Bushings 216 and 226 are respectively fixed to the end portions of paper discharging roller shafts 210 and 220. Shafts 210 and 220 are connected with pinions 214 and 224 through spring clutches 215 and 225, respectively. Furthermore, spring clutches 215 and 225 can be operated independently of each other by switching mechanisms 204 and 207 provided on a frame 202, respectively. Therefore, if the two spring clutches 215 and 225 are actuated, then the recording paper S can be discharged out straight. Also, if the drive force of one of the two paper discharging roller shafts 210 and 220 is cut off by means of the switching mechanisms 204 or 207, then recording paper S can be discharged at an angle relative to discharged sheets S, with the drive paper discharging roller on the stopped shaft and the driven roller opposite thereto acting as the fulcrums thereof, so that recording paper S' can be distinguished from the other recording paper S. As has been described above, according to the present embodiment, the pair of paper discharging roller shafts with the drive paper discharging roller fixed to one side of the shaft and the driven paper discharging roller mounted rotatably to the other side thereof are alternately disposed, such that the drive and driven rollers can contact each other, and at least one of the paper discharging roller shafts is structured such that it can be freely separated from the drive system. Therefore, in the normal paper discharging step, the recording paper can be discharged out straight while the two paper discharging roller shafts are being driven and, in the discharging and sorting step, by separating one of the paper discharging roller shafts from the drive system, the corresponding paper discharging roller can be stopped without producing friction between the other corresponding roller and itself, so that the recording paper can be discharged and thereby sorted at an angle while it is smoothly discharged without any wrinkles or the like being formed on the recording paper. In the sorting and discharging device according to the first or second embodiment of the present invention, the recording paper is sorted merely by rotating the paper. Therefore, it is not always necessary to increase the width of the paper discharging tray, thus resulting in a reduced space for installation of the device. It is to be understood that in the foregoing embodiments, disclosure has been given by way of example in which the present invention is adapted to a printer. Therefore, it is further understood that the invention disclosed herein can also be adapted to a copying machine or the like. It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained and, since certain changes may be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described.

Claims: A recording paper sorting and discharging device, comprising: a first discharging roller shaft (210) rotatably supported; a first drive roller (211) fixed to the first discharging roller shaft; and characterised by further comprising: a first driven roller (222) rotatably mounted to a second discharging roller shaft (220); a second driven roller (212) rotatably mounted to said first discharging roller shaft, said second driven roller engaging and rotating with said first drive roller; a second drive roller (221) fixed to said second discharging roller shaft, said second drive roller engaging and rotating with said first driven roller, said second drive roller constructed to transmit rotation to said first driven roller; drive means (202) for rotationally driving said first and second discharging roller shafts; and cut-off means (225) for cutting off said rotational driving of at least one of said first and second discharging roller shafts. A recording paper sorting and discharging device as claimed in claim 1, wherein said cut-off means (225) includes a solenoid (205) actuated clutch means coupled to said first and second discharging roller shafts (210,212) to selectively actuate said cut-off means (225).

Inventors: KANETA SATOSHI, KIMURA KENICHI, OHNO TOSHIAKI, KANETA, SATOSHI, KIMURA, KENICHI, OHNO, TOSHIAKI, Kaneta, Satoshi, c/o Seiko Epson Corp., Kimura, Kenichi, c/o Seiko Epson Corp., Ohno, Toshiaki, c/o Seiko Epson Corp.
Applicants: SEIKO EPSON CORP, SEIKO EPSON CORPORATION
Application year: 1993
Main classification: B65H33
IPC codes: B65H33