DISPENSING DEVICE

Abstract: Purpose: to judge shortage of a discharge quantity, by identifying the presence of any bubbles at the time of discharge. Constitution: characteristics (101) involving bubbles provides a different internal pressure of a nozzle at nearly the end of discharge of a sample than that provided by characteristics (100) not involving bubbles. The nozzle internal pressure is detected at the time of judgement (105), and this detection value is compared with a threshold value. Accordingly, the occurrence of the bubbles can be judged, and shortage of a discharge quantity is judged on the basis of this judgement to give an alarm.

Description: The present invention relates to a pipetting apparatus, and more particularly relates to a pipetting apparatus having the ability to determine if the volume of a sample dispensed is insufficient, during the dispensing of samples into containers with the use of a nozzle, by detecting the presence of air bubbles inside the nozzle, for instance. There are known pipetting apparatuses for pipetting samples, which are used, for example, as distribution apparatuses that distribute blood extracted from human bodies and the like into a plurality of containers. In such apparatuses, aspiration of the sample is performed through a disposable nozzle. In this case, in order to make certain that a prescribed volume of sample is pipetted, it is required to make sure that an appropriate volume of sample is aspirated into the inside of the nozzle at the aspirating operation. However, when such aspiration is taking place without considering presence of bubbles, the accuracy of the volume of sample aspirated will not be precise if bubbles get aspirated together with the sample. Consequently, the volume of such sample pipetted will have a lower degree of accuracy. In this connection, the applicant of this application previously proposed, in Japanese Laid-Open Publication No. 2-196963, a pipetting apparatus, in which the pressure within an air tube connected to the nozzle is detected by a pressure sensor when aspirating sample, whereby an insufficient aspiration of the sample is determined when an integrated value of the detected pressure is lower than a predetermined reference value. However, if the volume of sample being dispensed is not precise at the time when the sample is dispensed, it is not possible to improve the pipetting accuracy. Namely, when tiny bubbles like foams seen in beer are generated due to vibrations and the like caused when the nozzle is being moved, and then thus generated tiny bubbles float up to collect near the top part of the sample contained in the nozzle, there is a case that these bubbles remain in the inside of the tip of the nozzle even after the sample has been dispensed, resulting in an inaccurate volume of sample being dispensed. Moreover, after a sample has been dispensed, there is a case that a small amount of the sample remains in the form of a balloon-shaped bubble that is formed around the tip of the nozzle and dangles down therefrom, and this also results in an inaccurate volume of sample being dispensed. Of course, in the conventional apparatus, factors such as the adhesion of the sample on the inside walls of the nozzle have been taken into account when determining the volume of sample to be aspirated. However, the above-mentioned unexpected cases have not been taken into account. Moreover, in the apparatus disclosed in Japanese Laid-Open Publication No. 2-196963, since the method for detecting an insufficient volume of sample is carried out only at the time of aspirating the sample, it is not possible for the apparatus to detect an insufficient volume of sample dispensed as a result of some volume of the sample remaining behind at the time of dispensing. Furthermore, as bubbles may momentarily go undetected during the aspiration of a sample, this further emphasizes the need for a way of detecting the presence of bubbles at the time of dispensing of a sample in order to improve the accuracy of the volume of sample pipetted. A pipetting apparatus having the features of the preamble of the claim is known from EP 0 341 438 A2. The present invention has been made in view of the above-mentioned problems. Therefore, it is an object of the present invention to provide a pipetting apparatus which can detect presence of bubbles inside the nozzle or in the vicinity of the tip thereof just before the dispensing of the sample is completed. This object is achieved with a pipetting apparatus having the features of the claim. According to the inventive construction, at the prescribed determination time the pressure sensor directly or indirectly detects the pressure inside the nozzle, and then this detected value is compared with the threshold value stored in the threshold value memory. At this time, if the detected value exceeds the threshold value, the determination section determines that bubbles are present. Namely, at the moment when the dispensing of a sample has been completed, if some portion of the sample in the forms of tiny bubbles remain inside the tip of the nozzle or when a balloon-shaped bubble is formed around the tip of the nozzle, or if tiny bubbles are discharged out of the nozzle Just before the completion of the dispensing of the sample, such bubbles become obstructions that block the opening of the tip of the nozzle. At this time, the dispensing air supplied from a pump to the inside of the nozzle for dispensing the sample is affected by the resistance of the bubbles that remain behind. As a result, the pressure inside the nozzle rises above the usual pressure. Accordingly, at the moment when this change in pressure arises relative to the usual pressure Just before the dispensing of the sample is completed, or more concretely stated, at the moment when most of the sample has been dispensed, by observing the pressure inside the nozzle at any time before the pressure inside the nozzle has returned to the atmospheric pressure, it is possible to determine the existence of bubbles and thereby determine that an insufficient volume of sample has been dispensed. In this regard, it should be noted that in order to obtain a proper volume of dispensed sample, it is essential for the apparatus to aspirate an accurate volume of sample. For this purpose, it is preferable to combine with the present invention a means for determining whether or not an accurate volume of sample has been aspirated, such as the means disclosed in the above-mentioned Laid-Open Publication No. 2-196963. By using the pipetting apparatus according to the present invention described above, it is possible to determine whether or not bubbles are present when carrying out dispensing of a sample with a nozzle. This determination makes it possible to determine whether or not a sufficient volume of sample has been dispensed, and in the case when it is determined that an insufficient volume of sample has been dispensed, this fact can be reported in the form of a warning to the operator of the pipetting apparatus. Thus, the present invention provides a pipetting apparatus that has improved accuracy. Fig. 1 is a block diagram illustrating the overall construction of a pipetting apparatus according to the present invention. Fig. 2 is a graph showing the change in pressure inside the nozzle over time when a sample is being dispensed with the pipetting apparatus of the present invention. Hereinbelow, a preferred embodiment of the present invention will be explained with reference to the drawings. Fig. 1 illustrates in block diagram form the essential elements of a preferred embodiment of a pipetting apparatus according to the present invention. As shown in Fig. 1, for the purpose of pipetting a sample, a nozzle 10 is provided to carry out the functions of aspirating and dispensing the sample. In the present embodiment, a disposable type nozzle is utilized for the nozzle 10. The nozzle 10 is in turn held by an XYZ robot 12 that enables the nozzle 10 to be freely movable in any side-to-side or up-and-down direction. The nozzle 10 is connected to a pump 16 via an air hose 14. The pump 16 is comprised of a cylinder 18 and a piston 20 and serves as a means for generating an aspirating force and a dispensing force. Connected to the air hose 14 is a pressure sensor 22 that detects the pressure inside the air hose 14, thereby enabling detection of the pressure inside the nozzle 10. Pressure detection signals outputted from the pressure sensor 22 are fed to a limiting circuit 26 after being amplified by a DC amp 24. The limiting circuit 26 serves to prevent excessive current from flowing into an A/D converter 28 provided as the next element in the sequence of elements. The A/D converter 28 in turn converts the signals based on detected pressure into digital signals and then the digital signals are fed to a control unit 30. The control unit 30 is used to control the overall operations of the pipetting apparatus according to the present invention. For example, the control unit 30 is used to control the operations of the pump 16, the XYZ robot 12 and the like. Furthermore, the control unit 30 includes a determination circuit 32 and a memory 34, the functions of which are described below. Fig. 2 shows a graph of an example of the change in pressure inside the nozzle 10 over time during the dispensing of a sample. In the graph of Fig. 2, the vertical axis represents the pressure detected by the pressure sensor 22, and the horizontal axis represents the progression of time. As shown in Fig. 2, a curve 100 represents the change in pressure over time for the dispensing of a sample under the normal condition in which no bubbles exist within the nozzle 10. In this case, the dispensing volume is 200 µl. As for the curve 101, it represents the change in pressure over time for the dispensing of a sample in the case where bubbles exist within the nozzle 10. In the particular case represented by the curve 101, bubbles of the volume of 50 µl exist therein, with all other conditions being the same as those for the normal condition. As shown in the figures, when the piston 18 shown in Fig. 1 is pushed into the cylinder 20, a dispensing force is generated which causes the pressure inside the nozzle 10 to rise, and this starts the dispensing of the sample contained in the nozzle 10. Before this operation is begun, the pressure inside the nozzle 10 is below that of the atmospheric pressure in order for the sample to be held within the nozzle 10. After a certain amount of time has elapsed from the moment that the dispensing of the sample was begun, all the sample will be dispensed. At this time, due to the viscosity of the sample, there is a tendency for the actual time required to dispense the sample to be slightly longer than the dispensing operation time of the pump. This is the primary cause for the occurrence of a smooth decrease in pressure after the pump is turned off. In this connection, as shown in Fig. 2, arrow 103 indicates the point in time when the pump is turned off (i.e., the point in time when the speed of the piston begins to slow down), and arrow 104 indicates the point in time when the action of the pump completely stops. As shown in the graph of Fig. 2, before the pump is turned off, both the normal curve 100 and the presence-of-bubbles curve 101 have substantially the same characteristics. However, after the pump is turned off. namely, at the moment just before the dispensing of the sample is completed, marked differences arise with regard to the characteristics of the curves 100 and 101. In other words, when the dispensing of a sample is close to being completed, the bubbles that exist in the top portion of the sample contained in the nozzle are either gradually dispensed from the nozzle or remain adhered to the inside of the tip of the nozzle, and the presence of such bubbles creates a resistance that has an effect on the pressure of the dispensing air flowing into the nozzle. This accounts for the upwards shift of the presence-of-bubbles curve 101 relative to the normal curve 100 after the pump has been turned off. Furthermore, as shown in Fig. 2, in the case where some bubbles continue to remain behind in the nozzle, or in the case where a balloon-shaped bubble remains adhered to the tip of the nozzle, the pressure inside the nozzle reaches a constant value that is higher than the atmospheric pressure. In other words, the pressure inside the nozzle does not return to the atmospheric pressure. However, in the case when these bubbles ultimately get discharged from the nozzle, the presence-of-bubbles curve 101 would finally begin to approach the dashed line indicating the atmospheric pressure. However, as shown in Fig. 2 which shows the characteristics of the normal curve 100 and the presence-of-bubbles curve 101 during the interval of time before the occurrence of such final discharge of bubbles, there still be a difference therebetween. Accordingly, by comparing the pressure detected inside the nozzle with the pressure previously measured for the normal case of no bubbles being present, for example, at the determination time 105 indicated in Fig. 2, it is possible to determine whether or not bubbles exist. For the purpose of carrying out such determination, a threshold value is established, as shown in Fig. 2. As for the determination time 105, it is preferably set at a time when the difference in characteristics of the normal curve 100 and the presence-of-bubbles curve 101 is easily distinguishable during the interval of time after the pump has been turned off and before the pressure inside the nozzle returns to the atmospheric pressure. With regard to the threshold value, it is established in view of such factors as the viscosity of the sample and the like. Now with regard to the determination circuit 32 shown in Fig. 1, it carries out determination of the presence or absence of bubbles by comparing the value of the pressure detected inside the nozzle, at the determination time just before the completion of the dispensing of the sample, with the threshold value stored in the memory 34. In the case when the determination circuit 32 determines that bubbles are in fact present, this means that there is an insufficient volume of sample dispensed, and therefore the control unit 30 generates a warning that alerts the person operating the pipetting apparatus. Explanation of the Reference Numerals 10 Nozzle 16 Pump 22 Pressure Sensor 30 Control Section 32 Determination Circuit 34 Memory

Claims: A pipetting apparatus having a nozzle (10) for carrying out aspirating and dispensing of a sample comprising a pressure sensor (22) for determining the pressure inside the nozzle (10), characterized in that the pressure sensor is provided such that it determines the pressure at a prescribed determination time (105) just before the completion of the dispensing of the sample, a threshold value storage section (34) is provided for storing a prescribed threshold value; and a determination section is provided which determines the presence of bubbles when the actual pressure inside the nozzle (10) determined on the basis of the output of the pressure sensor (22) exceeds the threshold value at the prescribed determination time (105).

Inventors: KATAGI HITOMI, KATO YUKO, KAWANABE JUNICHI, PELLETIER BRENT ALLEN, TAKEDA MASAAKI, KATAGI, HITOMI, KATO, YUKO, KAWANABE, JUNICHI, PELLETIER, BRENT, ALLEN, TAKEDA, MASAAKI, KATAGI, HITOMI ALOKA CO., LTD., KATO, YUKO ALOKA CO., LTD., KAWANABE, JUNICHI ALOKA CO., LTD., TAKEDA, MASAAKI ALOKA CO., LTD.
Applicants: ABBOTT LAB, ALOKA CO LTD, ABBOTT LABORATORIES, ALOKA CO., LTD.
Application year: 1992
Main classification: G01N35
IPC codes: G01N35, G01F23