Displacement detector in transfer apparatus and driving controller of transfer member

Abstract: The invention relates to a displacement detector for a wire rope (2) made of a magnetic substance, said displacement detector being provided in a transport apparatus having a pulley (13) engaging with said wire rope (2) and a transport unit travelling together with said wire rope (2) or said pulley (13), and said detector being designed to detect a relative position between the wire rope (2) and the pulley (13), comprising: displacement detecting coils (19) disposed at an equal interval of one side face of the pulley (13) and electrically connected in series, a revolving side coil (28) disposed on the pulley (13) and connected to the end of the displacement detecting coils (19) connected in series, a stationary side coil (30) disposed opposite of the revolving side coil (28), and forming a transformer together with the revolving side coil (28) by being applied with a DC voltage, and a detecting means connected to both ends of the stationary side coil (30) for detecting an impedance change generated in the displacement detecting coils (19).

Description: Technical Field This invention relates to a displacement detector of a rope against a guide member for detecting a displacement degree when the rope guided by a guide member such as a pulley is displaced from a standard point set in the guide member, and to a drive control device of a transfer member for controlling a driving speed by means of the displacement detector. Background Art Heretofore, a transfer apparatus having a rope guided by a guide member includes, for example, a lift device, car gondola device, ropeway, and cable car (hereinafter referred to as the lift device) which consist of pulleys and wire ropes, and what is generally known is a ski lift which is disposed at skiing grounds. In such a ski lift, because of its structure, carriers suspended from the wire rope have a drawback of being easily influence by a side wind with resect to the moving direction of the carriers. In addition, since the ski lift is disposed among the mountains where a gust of wind blows, there is a danger that the wire rope easily comes off the pulley because of the sway of the carriers from side to side due to a side wind. For a safety precaution, an off-position detector is disposed on each lift device to detect the off-position of the wire rope from a pulley on one hand, and a monitor camera is used to monitor the sideward sway of the carriers on the other hand. The above off-position detector detects the off-position of the wire rope from a pulley when the wire rope displaced from the pulley presses a switch such as a limit switch which is disposed on the side of the pulley. And, to monitor the sideward sway of carriers with the monitor camera, monitor cameras are disposed at a plurality of places along the stretched direction of the wire rope, and a man keeps observing the sideward sway of carriers due to wind on monitors from the cameras. In the lift device, the pulley is generally fixed and the wire rope is designed to travel, but there is a lift device where the wire rope is conversely fixed and the pulley travels, and there is a danger in the same way as above that the pulley is easily displaced from the wire rope because of a sideward swat of the carrier due to a side wind. Now, description will be made with reference to an example where the wire rope travels. Incidentally, the aforementioned conventional off-position detector is aimed at preventing a secondary hazard which may be caused by operating the lift with the wire roped displaced from a pulley, and has a problem that it cannot prevent the off-position of the wire rope from the pulley. And, monitoring of the sideward sway of carriers through the monitor cameras can hardly prevent the wire rope from coming off of the pulley groove due to a gust of wind. Further, the recent ski lift is operated at a high speed and the number of lifts carrying a plurality of passengers are increasing, and a gondola and ropeway are enlarging in size, and accordingly the possibility of off-position of the wire rope from the pulley is increasing, leading to the increase of injured people due to accidents every year. In addition, to monitor the sideward sway of carriers through the conventional monitor cameras, it is not efficient because a man has to keep watching, and there is a defect that a standard for judging the presence or not of danger as to the degree of sideward sway of carriers is vague. Furthermore, to dispose the above plurality of monitor cameras to many existing lift facilities, construction work is made on a large scale, and so there is a disadvantage that the cost of construction becomes high. In view of the above, this invention aims to provide a displacement detector of a metallic rope against a guide member which detects a displacement degree of a wire rope from a guide member, so that the off-position of the rope from the pulley can be prevented automatically efficiently, and which can be easily installed to existing lift facilities; and also aims to provide a drive control device of the transfer member which detects a displacement degree of a rope from a standard position in a pulley groove at a plurality of points, controls an operating speed of the transfer member according to each displacement degree to prevent the off-position of the rope from the pulley groove automatically and efficiently, improves the safety and carrying capacity of the lift substantially, and can be easily disposed on exiting lift facilities. Disclosure of the invention The invention provides a displacement detector for a wire rope made of a magnetic substance, said displacement detector being provided in a transport apparatus having a pulley engaging with said wire rope and a transport unit traveling together with said wire rope or said pulley, and said detector being designed to detect a relative position between the wire rope and the pulley, comprising: displacement detecting coils disposed at an equal interval of one side face of the pulley and electrically connected in series, a revolving side coil disposed on the pulley and connected to the end of the displacement detecting coils connected in series, a stationary side coils disposed opposite of the revolving side coil, and forming a transformer together with the revolving side coil by being applied with a DC voltage, and a detecting means connected to both ends of the stationery side coil for detecting an impedance change generated in the displacement detecting coils. According to this invention, a displacement degree of the rope, particularly a displacement degree from a standard position when displaced from an optional position as a standard can be detected by a simple structure, so that the off-position of the rope such as a wire rope from the guide member such as a pulley can be prevented automatically and efficiently by disposing the detector at a prescribed position. And, this invention provides a speed control means to drive the transfer member to the displacement detector, and this speed control means is a drive control device of the transfer member for controlling a speed of the transfer member according to an output signal of a displacement degree from the displacement detector. According to the device of this invention, a displacement degree of the rope from the standard point determined within the guide member is detected by the displacement detector, and according to the displacement degree, the operating speed of the transfer member is synthetically controlled according to the displacement degree so as to be able to prevent the rope from being displaced from the guide member automatically and efficiently, improving the safety and carrying capacity of the transfer member substantially. Brief Description of the Drawings Fig. 1 is a sectional view showing the displacement detector according to an eleventh embodiment. Fig. 2 is a side view showing the above displacement detector. Fig. 3 is a circuit diagram showing the above displacement detector. Fig. 4 is a sectional view showing the displacement detector according to a twelfth embodiment. Fig. 5 is a circuit diagram of the above displacement detector. Fig. 6 is a view showing the detection unit corresponding to a lay of the wire rope according to a seventh embodiment. Best Mode for Carrying out the Invention The displacement detector of a rope according to the invention detects a displacement degree of a wire rope with respect to a guide member according to an output voltage from a magnetoelectric conversion means which is disposed in a magnetic circuit formed by a magnet and a wire rope wherein the magnet is disposed to face the wire rope which is made of a magnetic substance to form the rope. In other words, magnetism is used as a medium for detecting a position emitted from the detector toward the rope. The displacement detector 1 according to an embodiment shown in Fig. 1 and Fig. 2 comprises a pulley 13, displacement detecting coils 19, a revolving part 27, a revolving side coil 28, a stationary part 29, a stationary side coil 30, a detecting part 35, a rectifying part 34, and a differential amplifying part 6. The above displacement detecting coils 19 are disposed at an equal interval in the peripheral direction on one side of the pulley 13 as shown in Fig. 2, and each displacement detecting coil is connected to the detecting part 35 via a rotary transformer 31 which consists of the stationary side coil 30 and the revolving side coil 28, to be described afterward, mutually connected in series on the circuit as shown in Fig. 3. In this embodiment, they are disposed at three points at an equal interval in the peripheral direction, but may be disposed in more numbers. The above revolving part 27 is a small projected part formed coaxially with the pulley 13 on one side of the pulley 13, and the above revolving side coil 28 is wound in certain turns on the outer periphery of the revolving part 27. The above stationary part 29 is formed in the shape of a cylinder which has a larger diameter than the revolving 27 and whose one end is closed, and the above stationary side coil 30 is wound in certain turns on the inner periphery of the stationary part 29. The above detecting part 35 comprises the oscillator 37 which is connect in parallel to the above stationary side coil 30 as shown in Fig. 3. The above stationary side coil 30 has a high-frequency signal applied by the oscillator 37, and when the wire rope 2 is displaced from the standard position of displacement to approach to the displacement detecting coil 19, mutual induction is caused between the wire rope 2 and each displacement detecting coil 19, causing an impedance change in each displacement detecting coil 19. A voltage which is applied between both ends of the displacement detecting coil 19 at this time is applied with its voltage changed to both ends of the above stationary side coil 30 via the above rotary transformer 31. The above rectifying part 34 is connected to both ends of the stationary side coil 30, and a voltage signal which is applied between both ends of the stationary side coil 30 is rectified into a DC voltage signal by the smoothing circuit consisting of the diode 32 and the capacitor 33. The above differential amplifying part 6 is a common differential amplifying circuit which comprises an operation amplifier 38 whose plus and minus terminals on the input side are connected with two output lines from the above rectifying part 34, and a deviation of the DC voltage signal outputted between both output lines is amplified to a certain level and obtained as a displacement degree. Therefore, the AC signal by the oscillator 37 is applied to the displacement detecting coil 19 via the rotary transformer 31 consisting of the stationary side coil 30 and the revolving side coil 28, falling in a state supplied. And, when wire rope 2 is displaced from the standard point in the groove of the pulley 13 and approached to the displacement detecting coil 19, the impedance of the displacement detecting coil 19 is changed. Thus, a voltage applied to both ends of the displacement detecting coil 19 is changed, the changed voltage is rectified into a DC voltage in the rectifying part 34 via the rotary transformer 31, and then amplified to a certain level in the differential amplifying part 6 to obtain a displacement degree. In other words, the application of the AC signal to the displacement detecting coil 19 and the detecting of the impedance change of the displacement detecting coil 19 can be made without contacting to the pulley 13. The displacement detector 1 of a twelfth embodiment shown in Fig. 4 comprises displacement detecting coils 19, magnets 3, a revolving part 27, a revolving side coil 28, a stationary part 29, a stationary side coil 30, a rectifying part 34, and a differential amplifying part 6. The above displacement detecting coils 19 are disposed at an equal interval in the peripheral direction on one side of the pulley 13, and each displacement detecting coil 19 is connected in series as shown in Fig. 4. As shown in Fig. 24, both ends of the displacement detecting coil 19 connected in series are connected to the rectifying part 34 via the rotary transformer 31 consisting of the revolving side coil 28 and the stationary side coil 30 to be described afterward. In this embodiment, they are disposed at three points at an equal interval in the peripheral direction. The above magnets 3 are disposed apart from the displacement detecting coil 19 on the back of the above displacement detecting coil 19 far from the pulley's groove as shown in Fig. 4. These magnets 3 are to form magnetic flux B which is generated from N pole and passes across the wire rope 2. The above revolving part 27 is a small projected part formed coaxially with the pulley 13 on one side of the pulley 13, and the above revolving side coil 28 is wound in certain turns on the outer periphery of the revolving part 27. The above stationary part 29 is formed in the shape of a cylinder which has a larger diameter than the revolving 27 and whose one end is closed, and the above stationary side coil 30 is wound in certain turns on the inner periphery of the stationary part 29. The above rectifying part 34 is connected to both ends of the stationary side coil 30 as shown in Fig. 5, and a voltage signal due to an induced electromotive force generated in the above revolving side coil 28 is rectified into a DC voltage signal by the smoothing circuit consisting of the diode 32,and the capacitor 33. The above differential amplifying part 6 is a common differential amplifying circuit which comprises an operation amplifier 38 whose plus and minus terminals on the input side are connected with two output lines from the above rectifying part 34 as shown in Fig. 5, and a deviation of the DC voltage signal outputted between both output lines is amplified to a certain level and obtained as a displacement degree. Therefore, when wire rope is displaced from the standard point in the groove of the pulley and approached to the displacement detecting coil, magnetic flux B interlinking with the coil is changed, causing an induced electromotive force in the coil. Thus, a voltage applied to both ends of the displacement detecting coil 19 is changed, the changed voltage is rectified into a DC voltage in the rectifying part via the rotary transformer again, and then amplified to a certain level in the differential amplifying part to obtain a displacement degree. In other words, the detecting of the induced electromotive force generated in the displacement detecting coil 19 can be made without contacting to the pulley 13. The displacement detector 1 according to a thirteenth embodiment shown in Fig. 6 is a detector using a strand such as the wire rope 2 as the metallic rope in the same way as in the seventh embodiment. In this embodiment, two sets of coils 19 and the magnet 3 are disposed in parallel with an interval of 1/2 of pitch P of the lay along the axial direction of the wire rope 2 as shown in Fig. 6, and the output voltage from each coil 19 is synthesized, so that the ripple component can be removed from the output voltage. In other words, the output voltage having a phase inverted by 180 degrees from each coil 19 is obtained, and by adding each output voltage, the ripple component can be removed, so that without being influenced by the lay of the wire rope 2, a displacement degree can be detected at high accuracy.

Claims: A displacement detector for a wire rope (2) made of a magnetic substance, said displacement detector being provided in a transport apparatus having a pulley (13) engaging with said wire rope (2) and a transport unit travelling together with said wire rope (2) or said pulley (13), and said detector being designed to detect a relative position between the wire rope (2) and the pulley (13), comprising: displacement detecting coils (19) disposed at an equal interval of one side face of the pulley (13) and electrically connected in series, a revolving side coil (28) disposed on the pulley (13) and connected to the end of the displacement detecting coils (19) connected in series, a stationary side coil (30) disposed opposite of the revolving side coil (28), and forming a transformer (31) together with the revolving side coil (28) by being applied with a DC voltage, and a detecting means (35) connected to both ends of the stationary side coil (30) for detecting an impedance change generated in the displacement detecting coils (19). A displacement detector according to claim 1, characterized by said detecting means (35) comprising an oscillator (37) connected in parallel to said stationary side coil (30) for applying a high-frequency signal to said stationary side coil (30). A displacement detector according to claim 1, characterized by magnets (3) disposed on the back face of the displacement detecting coils (19) in the same number as the displacement detecting coils (19).

Inventors: ISHIBASHI TOSHIYUKI, ITO NORIO, MATSUZAWA MITSUHO, OKEYA MAKOTO, SHIMODA TATSUYA, UEKI YASUNORI, WAKO SUMITAKA, ISHIBASHI, TOSHIYUKI, ITO, NORIO, MATSUZAWA, MITSUHO, OKEYA, MAKOTO, SHIMODA, TATSUYA, UEKI, YASUNORI, WAKO, SUMITAKA
Applicants: COSMO SYSTEM CORP, SEIKO EPSON CORP, COSMO SYSTEM CORPORATION, SEIKO EPSON CORPORATION
Application year: 1992
Main classification: B61B12
IPC codes: B61B12