Improved frames and rams for terminal applicators

Abstract: A frame (24) and ram 32 for terminal applicators (20,22) can be used for applicators (20) for ladder strip terminals 2 and can be used for applicators (22) for in-line strip terminals (12). The frame (24) has first and second mounting sites (38,38') for strip feeders (96,96'), the first mounting site (38) being used when a ladder strip applicator (20) is being produced. The second mounting site (38') is used for the feeding mechanism for an applicator (22) for in-line strip terminalls (12). The applicator ram (32) has first and second slots (58,58') therein in which racks (60,60') can be mounted. A rack (60) is mounted in the first slot (58) for cooperation with the strip feeder for a ladder strip (2) and a rack (60') is mounted in the second slot (58') or channel for cooperation with a strip feeder for in-line strip (12)

Description: This invention relates to terminal applicators and particularly the frames and rams for terminal applicators which can be used for applicators for ladder strip terminals and for applicators for in-line strip terminals. A widely used type of crimping apparatus for electrical terminals comprises a conventional press and a terminal applicator. The applicator has an applicator frame, which is mounted on the press platen, and an applicator ram which is coupled to the press ram. The applicator also has a strip feeding mechanism for feeding terminal strip to a crimping zone which contains fixed and movable crimping tooling. Terminal strip is provided in two general types; terminals in ladder strip form comprises terminals in side-by-side parallel relationship with each terminal being integral with a continuous carrier strip that extends for the length of the strip. Terminals are also manufactured in the form of in-line strip in which the contact portion of each terminal in the strip is connected to the crimp portion of the next adjacent terminal. Different types of applicators are required for the two types and in general, applicators for ladder strip terminals have few parts which are interchangeable with applicators for in-line strip. A manufacturer of applicators must therefore produce a large number of different parts if he is to offer a complete line of applicators for all types of terminal strip. The present invention is directed to the achievement of a press or applicator frame and ram which can be used in applicators for ladder strip terminals and can be used for applicators for in-line strip terminals. According to one aspect thereof the present invention consists in a frame for a terminal applicator, as defined in claim 1. According to another aspect thereof the present invention consists in a frame and a reciprocable ram, as defined in claim 3. According to a further aspect thereof the present invention consists in a frame and a reciprocable ram, as defined in claim 9. There is disclosed in US-A-3 343 398 an applicator frame comprising first and second feed means mounting sites, in the form of flat surfaces, and terminal applicators including a first or a second feed track mounted on a base of the frame. There is disclosed herein a reciprocable ram for a terminal applicator. The complete applicator has a crimping zone, a feed track for guiding a terminal strip to the crimping zone, strip feeding means for feeding the strip towards the crimping zone, and fixed and movable crimping tooling on the ram and on the frame. The frame and ram are usable in applicators for ladder strip, in which the terminals are in side-by-side parallel relationship, and can be used for applicators for in-line strip in which the terminals are connected end to end. The frame and ram are characterized in that the frame comprises a ram housing, a base portion, and a connecting neck which extends between the housing and the base portion. The ram housing has a passageway extending therethrough and the ram is slidably contained in the passageway. The crimping zone is proximate to the base portion and in alignment with the ram. First and second feeding means mounting lugs are provided on the frame and first and second feed track mounting means are provided on the base portion. A first feed track, when mounted on the base portion, extends from the crimping zone in a first direction and is effective to guide ladder-type strip towards the crimping zone. A second feed track, when mounted on the base portion, extends from the crimping zone in a second direction and is effective to guide in-line strip towards the crimping zone. There is an included angle between the first and second feed tracks when mounted on the base portion and the neck is offset from the passageway and is within the included angle. An applicator for ladder strip is thus produced by mounting a first feeding means and a first feed track on the first mounting site and the first mounting means, respectively. An applicator for in-line strip is provided by mounting a second feeding means and a second feed track on the second mounting site and the second mounting means, respectively. In the preferred embodiment, the ram has first and second actuating means mounting channels thereon proximate to the first and second feeding means mounting lugs respectively. Each of the actuating means mounting sites is intended to receive an actuating means for a feeding means mounted on the associated feeding means mounting site. The actuating means mounting sites are preferably intended to have a rack mounted thereon for cooperation with a pinion. An embodiment of the invention will now be described by way of example with reference to the accompanying drawings in which: FIGURE 1 is a perspective view of an applicator for terminals in ladder strip form in accordance with an embodiment of the invention. FIGURE 2 is a view similar to Figure 1 showing some of the parts exploded from each other. FIGURE 3 is a frontal view of the applicator of Figure 1. FIGURE 4 is a perspective view from a vantage point 90 degrees to the right of Figure 1. FIGURE 5 is a view looking in the direction of the arrows 5-5 of Figure 1. FIGURE 6 is a perspective view of an applicator for in-line strip terminals. Figure 1 shows a section of ladder strip 2 comprising terminals 4 in side-by-side parallel relationship. Each terminal comprises crimp portions 8,9 and a contact portion 10. The crimp portion 9 is intended for the insulation of a wire and is integral with a continuous carrier strip 6. The strip is fed to the crimping zone 92 of the applicator in the direction parallel to the carrier strip as shown in Figure 1. A typical section of in-line strip 12, Figure 6, comprises terminals 14, each of which has a contact portion 13 and crimp portions 15. The leading end of the contact portion of each terminal is integral with the trailing end of the crimp portion of the next adjacent terminal. This type of strip is fed axially to present the leading terminal to the crimping zone of the applicator. Figure 1 shows a side feed applicator 20 and an end feed type applicator is shown at 22, Figure 6. The side feed applicator is described in detail below and the end feed applicator 22 will be described subsequently. The side feed applicator 20 comprises a frame 24 which in turn is made up of a frame base 26, a ram housing 28, and a connecting neck section 30, 38, 38'. The connecting section comprises two arms 38, 38' which are integral with each other and with the ram housing as shown at 30. A ram receiving passageway 34 extends through the housing and has a lower end 36 which is spaced from the base 26 of the frame. A first ear 40 extends from the ram housing adjacent to the surface 42 of the arm 38 and a second ear 40' extends from the housing adjacent to, and spaced from, the surface 42' of the arm 38'. These ears define mounting sites for feed mechanisms as will be described below. The passageway 34 in the ram housing is enlarged as shown at 44 for reception of the movable crimping tooling 52 which is mounted on the arm. Grooves, or channels, 46, 46' are provided on the surface of the passageway and extend axially adjacent to the ears 40, 40' and adjacent to and past openings 48, 48'. The ram 32 is generally cylindrical but has an axially extending flat surface 50 against which the movable crimping tooling 52 is mounted. On its upper end, rotatable dials 54 are provided for adjusting the positions of the crimping dies as explained in US-A-3 184 950. The ram has a coupling 56 on its upper end to permit coupling to the ram of the press in which the applicator is mounted. First and second channels or grooves 58, 58' extend axially on the surface of the ram adjacent to the grooves or channels 46, 46' in the housing. In the embodiment of Figure 1, a rack 60 is mounted in the channel 58. The base 26 of the frame comprises a generally rectangular plate having opposite sides 62, 64 and having a laterally extending ear 66 projecting from its side 62. Three openings 68 are provided for fasteners which secure the base plate to the arms 38, 38' and to the section 30 of the neck. The base plate has a plurality of openings and slots as shown. Slots 79 receive the strip guides described below. The openings 67 are provided for the fixed crimping tooling and the fixed shear block 152. The applicator 20 has a side feed strip guide 70 mounted above the base plate for guiding the terminal strip to the crimping zone. The strip guide is positioned on the base by means of a rib 78 on its underside which is received in a recess 79 in the base plate and secured by fasteners. The end 76 of the strip guide is located adjacent to the crimping zone 92 and the end 74 is spaced from the crimping zone as shown in Figure 1. The strip material 2 is fed from a reel past the end 74 and over the upper surface of the strip guide. This upper surface has a central recess 80 extending along the path of strip feed thereby to provide support surfaces 82, 84 on each side of the recess for the terminal strip. In addition, an adjustable central support bar 86 for the terminal strip is provided. This central support bar is adjustably secured to the plate by means of screws 90 and slots 88. The adjustability of this central supporting bar permits the strip guide to be used with different types of terminals. A confining cover 94 for the strip is secured to the arm 38 and extends from a location adjacent to the end 74 of strip guide 70 to the crimping zone 92. The strip 2 is intermittently fed to the lower or fixed tooling 92 by means of a reciprocable feed pawl 96 which is on the end of an arm 98 that extends laterally from a block 100. The block is pivoted to a pin 102 which extends between ears 104 that in turn extend from a split collar 106. A torsion spring is provided (not specifically shown) for biasing the feed pawl and the block 100 in a clockwise direction, as viewed in Figures 1 and 2 so that the feed pawl can swing upwardly when it is retracted. The collar 106 is firmly clamped to the external surface of a hollow cylindrical housing 108, which serves as a pawl carrier, by means of ears 110 which extend from the adjacent ends of the split collar and a screw 112 which draws the ears towards each other. The housing 108 has an end wall 114, Figure 5, which is supported for free rotation on a bearing 115 which is on a fixed pin or shaft 116 which is supported at its ends in the arm 38 and in the ear 40. The interior of the cylindrical housing 108 contains a coupling assembly 118 in the form of a cylindrical body having an extension 119 by means of which it is keyed at 120 to a gear 122. The cylindrical body is, in effect, an oscillatory shaft supported on fixed shaft 116. The coupling member 118 has a plurality of recesses 124 extending radially inwardly from its surface. Each recess contains a spring 126 and a bearing shoe 128 of graphite or similar material which is urged against the internal surface 129 of the housing 108. The arrangement is such that the housing 108 is effectively coupled to the cylindrical coupling 118 so long as the torque applied to the coupling body 118 does not exceed a predetermined limit. If the limit is exceeded, the coupling body 118 will rotate independently of the housing 108. The gear 122, to which the coupling body 118 is keyed, is in mesh with an idler gear 130 that is supported for free rotation on a fixed pin or shaft 132 that extends from the ear 40. The idler gear, in turn, is in mesh with a pinion 134 supported on a shaft 136 that extends through the ram housing. The pinion 134 is in mesh with the previously identified rack 60 on the ram. When the ram moves downwardly from the position shown in Figure 1, the gear 122 is rotated in a clockwise direction by the pinion and the idler gear. The collar is thus moved in a clockwise direction and the feed pawl is retracted. Upon subsequent upward movement of the ram, the feed pawl is moved rightwardly as viewed in Figure 1 thereby to feed the strip material and position the leading terminal on the strip in the crimping zone. It is necessary to be able to limit the stroke of the feed pawl in each direction, that is, it is necessary to limit the feeding stroke and the retraction stroke. The stroke is limited by a fixed stop 144 which extends from a mounting arm 146 which is secured to the edge of the arm 38 of the frame. The fixed stop is engaged by movable stops 140 which are secured to the collar 106. The movable stops have slots therein and are secured to the collar by fasteners 142. The stops 140 can be adjusted so as to cause the feed stroke or the retraction stroke to end at any desired time. The crimping zone contains the fixed tooling which is mounted on the base plate by means of recesses and fasteners. It is also necessary to dispose of the carrier strip as it is fed past the crimping zone and emerges from the applicator. To this end, a movable shearing block 150 is provided which is contained in a support block 152. The movable shearing block 150 has a slot through which the carrier strip is fed and the exit side of this slot cooperates with an edge on the fixed block to shear the carrier strip into short sections which fall from an inclined surface of the fixed shear block 152. An end feed applicator 22, Figure 6, can be produced from the frame and ram assembly described above by simply mounting the strip feeding mechanism between the ear 40' and the arm 38'. The rack 60' is mounted on the ram in the groove 46' adjacent to the ear 40 for cooperation with a pinion and an idler gear as described above. The strip guide 154 for in-line strip has a channel 156 which guides the strip to the crimping zone so that the leading terminal of the strip is located on the fixed or lower tooling 158 in the crimping zone. Guide plate 154 is precisely located on base 26 by a slot 79'. It will be apparent from the foregoing description that where a family of applicators must be provided to the users of terminals, the present invention can result in a significant reduction in the number of individual parts which must be produced to provide applicators of all types. The applicator frame and the applicator ram, as described above, can be used in any side feed applicator which is required and can also be used in any end feed applicator. It merely remains, then, to provide a specific strip guide for the particular applicator which is required and to provide the specific fixed and movable tooling for the applicator.

Claims: A frame (24) for a terminal applicator (20,22), the applicator having a reciprocable ram 32, crimping tooling (52) on the ram, a crimping zone (92), and a strip feeding means for feeding terminal strip (2,12) to the crimping zone (92), the frame (24) comprising: a ram housing (28), a base (26), a first feeding means mounting ear (40) for reception of a first feeding means (96,106), a first feed track mounting means (79) for reception of a first feed track (70), a second feeding means mounting ear (40') for reception of a second feeding means (96',106'), and a second feed track mounting means (79') for reception of a second feed track (154), the first and second feed track mounting means (79,79') being on the base (26), the first feed track (70), when mounted on the first feed track mounting means (79), extending from the crimping zone (92) in a first direction, the second feed track (154), when mounted on the second feed track mounting means (79'), extending from the crimping zone in a second direction, the ram housing (28) extending normally from the base portion (26) and having a passageway (34) therethrough for reception of the ram (32), the first feeding means (96) and the first feed track (70), when mounted on the frame (24), being effective to feed a first type (2) of terminal strip to the crimping zone (92), the second feeding means (96') and the second feed track (154), when mounted on the frame, being effective to feed a second type (12) of terminal strip to the crimping zone whereby, the applicator frame (24) can be used for applicators for the first type (2) of terminal strip and can also be used for applicators for the second type (12) of terminal strip. A frame (24) as set forth in claim 1 characterized in that the base portion (26) is connected to the ram housing (28) by a connecting neck (30), the neck being offset from the passageway (34) and being between the positions occupied by the first and second feed tracks (26,154). A frame (24) and a reciprocable ram (32) for a terminal applicator (20,22), the applicator having a crimping zone (92), feed track means (70,154) for guiding a terminal strip (2,12) to the crimping zone (92), and strip feeding means (96,106,96',106') for feeding the terminal strip, the frame and ram being characterized in that: the frame (24) comprises a ram housing (28) and a base portion (26), the ram housing has a passageway (34) extending therethrough, the ram (32) being slidably contained in the passageway, the crimping zone (92) being in alignment with the passageway (34), first and second feeding means mounting ears (40,40') are provided for the first and second strip feeding means (96,106,96',106'), first and second feed track mounting means (79,79') are provided on the base portion (26) for first and second feed tracks (70,154) respectively, first and second actuating means mounting channels (58,58') are provided on the ram (32) proximate to the first and second feeding means mounting ears (40,40') respectively, each of the actuating means mounting channels being intended to receive an actuating means (60,60') for a feeding means (96,106,96',106') mounted on the associated feeding means mounting ear, the first feeding means (96,106) and the first feed track (70), when mounted on the frame (24), being effective to feed ladder strip (2), comprising terminals (4) in side-by-side relationship, to the crimping zone (92), the second feeding means (96',106') and the second feed track (154), when mounted on the frame, being effective to feed in-line strip (12), comprising terminals (14) connected to each other end-to-end, to the crimping zone whereby, the applicator frame (24) and ram (32) can be used for applicators for ladder-type terminal strip and can be used for applicators for in-line terminal strip. A frame (24) and ram (32) as set forth in claim 3 characterized in that the first and second feeding means mounting ears (40,40') are on the ram housing (28). A frame (24) and ram (32) as set forth in claim 4 characterized in that each of the actuating means mounting channels (58,58') is intended to have a rack (60,60') mounted thereon for cooperation with a pinion (134). A frame (24) and ram (32) as set forth in claim 3 characterized in that the first feed track (70), when mounted on the first feed track mounting means (79), extends from the crimping zone (92) in a first direction, the second feed track (154), when mounted on the second feed track mounting means (79'), extends from the crimping zone in a second direction. A frame (24) and ram (32) as set forth in claim 6 characterized in that the ram has an axis of reciprocation, the first and second feeding means mounting ears (40,40') being angularly spaced apart at an angle of substantially 90 degrees with respect to the axis of reciprocation, the first feed track (70), when mounted on the frame, being proximate to the first feeding means mounting ear (40), the second feed track (154), when mounted on the frame, being proximate to the second feeding means mounting ear (40'). A frame (24) and ram (32) as set forth in claim 6 characterized in that the base (26) is connected to the ram housing (28) by a connecting neck (30) which is offset from the passageway (34) and is between the positions occupied by the first and second feed tracks (70,154). A frame (24) and a reciprocable ram (32) for a terminal applicator (20,22), the applicator having a crimping zone (92), a feed track (70,154) for guiding a terminal strip (2,12) to the crimping zone (92), strip feeding means (96,106,96',106') for feeding the strip towards the crimping zone, and fixed and movable crimping tooling (52,148) in the crimping zone and on the ram respectively, the frame (24) and ram (32) being usable in applicators for ladder strip (2), in which the terminals are in side-by-side parallel relationship, and being usable for applicators for in-line strip (12), in which the terminals are connected end-to-end, the frame and ram being characterized in that: the frame (24) comprises a ram housing (28), a base portion (26) and a connecting neck (30) which extends between the ram housing and the base portion, the ram housing (28) having a passageway (34) extending therethrough, the ram (32) being slidably contained in the passageway (34), the crimping zone (92) being proximate to the base portion 26 and in alignment with the ram (32), first and second feeding means mounting ears (40,40') are provided on the frame, and first and second feed track mounting means (79,79') are provided on the base portion (26), a first feed track (70), when mounted on the base portion, extending from the crimping zone (92) in a first direction and being effective to guide ladder strip (2) towards the crimping zone (92), a second feed track (154), when mounted on the base portion, extending from the crimping zone (92) in a second direction and being effective to guide in-line strip (12) towards the crimping zone, there being an included angle between the first and second feed tracks (90,154) when mounted on the base portion, and the neck (30) is offset from the passageway (34) and is within the included angle whereby, an applicator (20) for ladder strip (2) is provided by mounting a first feeding means (96,106) and a first feed track (70) on the first mounting ear (40) and the first mounting means (79), and an applicator (22) for in-line strip (12) is provided by mounting a second feeding means (96',106') and a second feed track 154 on the second mounting ear (40') and the second mounting means (79'). A frame (24) and ram (32) as set forth in claim 9 characterized in that the ram (32) has first and second actuating means mounting channels (58,58') thereon proximate to the first and second feeding means mounting ears (40,40') respectively, each of the actuating means mounting channels (58,58') being intended to receive an actuating means for a feeding means (96,106,96',106') mounted on the associated feeding means mounting ear (40,40'), each of the actuating means mounting channels being intended to have a rack (60,60') mounted thereon for cooperation with a pinion (134,134').

Inventors: SKOTEK DAVID ANTHONY, SKOTEK, DAVID ANTHONY
Applicants: WHITAKER CORP, THE WHITAKER CORPORATION
Application year: 1992
Main classification: H01R43
IPC codes: H01R43