Thin-film magnetic head

Abstract: Thin-film magnetic head comprising a substrate (2), an inductive element (23) and a magnetoresistive element (7) and three substantially parallel extending magnetically conducting flux guides (3, 4, 5) for magnetic cooperation with said elements. A non-magnetic read gap (17) adjacent to a head face (1) extends between a first flux guide (3) and a second flux guide (4) and a non-magnetic write gap (27) adjacent to the head face extends between the second flux guide and a third flux guide (5). Viewed from the substrate, the gaps are situated one behind the other. The second flux guide extending between the first flux guide and the third flux guide is built up layer by layer and comprises two soft-magnetic layers (4A, 4B) and an insulation layer (4C) of a non-magnetic material extending substantially parallel to the substrate and being situated between the soft-magnetic layers. The soft-magnetic layers are interconnected in a magnetically conducting manner proximate to the head face.

Description: The invention relates to a thin-film magnetic head comprising a substrate, a first transducing element and a second transducing element, which elements are located at different distances from the substrate, and three substantially parallel extending magnetically conducting flux guides for magnetic cooperation with said elements, a non-magnetic read gap adjacent to a head face extending between a first flux guide and a second flux guide of said flux guides and a non-magnetic write gap adjacent to the head face extending between the second flux guide and a third flux guide, said gaps, viewed from the substrate, being situated one behind the other. A magnetic head of this type is known from JP-A 62-145527. The known magnetic head is a combined write/read head having a contact face, which is manufactured in accordance with a thin-film technique and comprises three flux guides, viz . two outer flux guides and one central flux guide. An inductive element in the form of an electric conductor and a non-magnetic layer are provided between one of the outer flux guides and the central flux guide, the non-magnetic layer defining a write gap. The known magnetic head thereby forms a write portion, with areas of a medium, for example, a magnetic tape moving along the contact face being magnetized for writing information on the magnetic medium when the electric conductor is controlled. A magnetoresistive element, a bias winding and a non-magnetic layer defining a read gap are provided between the central flux guide and the other, outer flux guide. The portion of the known magnetic head formed thereby is a read portion for detecting magnetic areas on the medium moving along the contact face and thus reading information on the medium. In the known magnetic head the central flux guide is a shared flux guide which forms part of a magnetic yoke of the write portion as well as of the magnetic yoke of the read portion of the magnetic head. It is known per se that a write gap may function as a read gap when information is being read. This phenomenon is utilized in a structure in which information is written and read by one and the same inductive element. However, in the write/read magnetic head known from said Japanese Patent publication the write gap functioning as a read gap has the detrimental result that a part of the magnetic flux of the passing medium which is opposite the write gap is guided towards the magnetoresistive element via the shared central flux guide. As a result, extra magnetic pulses are introduced into the magnetoresistive element in the case of, for example, a medium comprising digital information, which pulses interfere with the magnetic pulses guided towards the magnetoresistive element via the read gap, which perturbs the signal to be measured and detrimentally influences the signal-to-disturbance ratio. The detrimental phenomenon described above, which occurs in the known magnetic head during operation, is elucidated as follows. If it is assumed that a small magnetized area on a recording medium, for example, a magnetic tape is present just in front of the write gap, this area can be considered to be an almost ideal flux source due to the low permeability of the medium. A part of the flux, which is dependent on the distance from and the size of the write gap, will enter the write portion via the outer flux guide adjacent to the write gap and will leave the write portion via the central flux guide, or vice versa . The greater part of the magnetic flux entering the write portion returns to the contact face via the magnetic yoke of the write portion. However, since the outer flux guide adjacent to the read gap extends parallel to and at a short distance from the shared central flux guide, a certain part of the flux sucked up in the write portion will cross over to the last-mentioned outer flux guide. This part of the flux subsequently traverses the sensitive magnetoresistive element and then returns mainly via the central flux guide to the magnetized area on the medium. The flux part which directly crosses over to said magnetic area from the outer flux guide adjacent to the read gap is negligibly small due to the relatively large distance between this flux guide and the magnetic area and due to the exponential character of the distance losses then occurring. Dependent on the direction of movement of the medium, the part of the flux traversing the magnetoresistive element gives rise to an extra pulse before or after the main pulse which results from reading said magnetized area by the magnetic head. Measurements and calculations which have been carried out on magnetic head structures related to the known magnetic head show extra pulses with an amplitude ranging between 5 and 15% of the amplitude of the main pulse, dependent on the thickness of the central flux guide and on the permeability of the soft-magnetic material of the flux guides. Moreover, when information is being written the quantity of magnetic flux generated by the inductive element and guided towards the magnetoresistive element via the shared flux guide may be so much that the magnetoresistive element is destabilized, which may considerably reduce its sensitivity. It is an object of the invention to provide a magnetic head of the type described in the opening paragraph in which a better magnetic separation between the write portion and the read portion of the magnetic head is achieved. To this end, the magnetic head according to the invention is characterized in that the second flux guide built up by layers and extending between the first flux guide and the third flux guide comprises two soft-magnetic layers and an insulation layer of a non-magnetic material extending substantially parallel to the substrate and being situated between the soft-magnetic layers, the soft-magnetic layers being in contact with each other in an area adjacent to the head face, the insulation layer being present outside this area. Due to the sandwich-like structure of the central flux guide in the magnetic head according to the invention the first flux guide and one of the soft-magnetic layers, notably the adjoining layer, constitutes a first magnetic circuit, provided with the read gap, for the magnetoresistive element, and the third flux guide and the other soft-magnetic layer of the second flux guide constitute a second magnetic circuit, provided with the write gap, for the inductive element. A distance is created between the two soft-magnetic layers so as to form large magnetic crossover resistances between said magnetic circuits in order to inhibit the crossing of magnetic fluxes. In order to inhibit the insulation layer between the two soft-magnetic layers of the second flux conductor from functioning as a read gap, said soft-magnetic layers are in contact with each other at the head face. The magnetic head according to the invention is suitable for analog as well as digital applications. For example, multi-track audio, video and data recording are possible applications. An embodiment of the magnetic head according to the invention is characterized in that the insulation layer is situated at a distance from the head face, the second flux guide having an end portion situated at the head face and formed exclusively from a soft-magnetic material, the insulation layer being adjacent to said end portion. In this embodiment disturbing magnetic pulses as a result of the central flux guide itself are prevented. It has been found that in the magnetic head according to the invention the thickness of the insulation layer between the two soft-magnetic layers of the second flux guide plays an important role in the extent to which interfering pulses are passed on. Very good results can be achieved with the embodiment of the magnetic head according to the invention which is characterized in that the insulation layer between the soft-magnetic layers has a thickness which is at least equal to 3 h 2 /µ r .t, in which h is the height of the shortest soft-magnetic layer of the second flux guide, viewed from the head face, µ r = µ ra .µ rb , in which µ ra and µ rb are the relative permeabilities of the material of a first and a second layer, respectively, of said soft-magnetic layers, and in which t = t a .t b , in which t a and t b are the thicknesses of the first and the second layer, respectively. In a practical embodiment the insulation layer has a thickness of at least 1 µm and the soft-magnetic layers have substantially the same thickness, for example, 3 µm. The invention is particularly suitable for thin-film magnetic heads in which the first transducing element is a magnetoresistive element and the second transducing element is an inductive element and in which the first flux guide is an interrupted layer having two spatially separated flux guide parts between which a space bridged by the magnetoresistive element is present. In such a magnetic head a further decrease of interfering pulses passed on to the magnetoresistive element can be achieved by providing the magnetoresistive element at a side, remote from the inductive element, of the first flux guide. An additional advantage is an efficiency improvement of the read portion of the magnetic head. A technologically attractive embodiment is characterized in that the first flux guide is the flux guide situated most proximate to the substrate being a non-magnetic substrate, the magnetoresistive element extending between said flux guide and the substrate. An embodiment is characterized in that at least one of the transducing elements extends as far as the head face. As a result the height of the shortest soft-magnetic layer of the second flux guide may be relatively small. An advantage thereof is a small extra pulse. Technological advantages are the planar structure and the insensitivity to gap height variations. The invention will be described in greater detail by way of example with reference to the accompanying drawing in which Fig. 1 is a cross-section of a first embodiment of the magnetic head according to the invention and Fig. 2 is a diagrammatic cross-section of a second embodiment. The thin-film magnetic head according to the invention shown in the Figure has a head face or contact face 1 for cooperation with a magnetic recording medium such as a magnetic tape which is movable with respect to the magnetic head in the direction of the arrow A shown. The magnetic head comprises a non-magnetic substrate 2 of, for example a ceramic material such as Al 2 O 3 /TiC on which a first flux guide 3, a second flux guide 4 and a third flux guide 5 are formed successively. The flux guides are formed from a soft-magnetic material such as NiFe, AlFeSi or an amorphous alloy. For forming a read portion an electrically conducting magnetoresistive element 7 having barber pole strips or stripes 8 is situated between the substrate 2 and the first flux guide 3. Such an element is described, for example, in US 4,052,748. Opposite the magnetoresistive element 7 the flux guide 3 is interrupted for forming a non-magnetic space or gap 9 which is bounded by two flux guide parts 3a and 3b partly overlapping the element 7. Generally, a bias winding 11 for generating a magnetic field for premagnetizing the magnetoresistive element 7 is provided between the first flux guide 3 and the second flux guide 4. Insulating layers of a magnetic and electrically insulating material such as an oxide, for example, SiO 2 or Al 2 O 3 , a synthetic resin or a photoresist are provided on the substrate 2 and between the conducting layers which are present for forming the magnetoresistive element 7, the flux guide 3, the bias winding 11 and the flux guide 4. The joint layers are denoted by the reference numeral 13. The first and the second flux guides 3 and 4 define a read gap 17 at the head face 1, in which gap a non-magnetic material such as an oxide is present, likewise as in the space 9. The gap length is denoted by g p . The flux guides 3 and 4, which may be magnetically interconnected in an area 15 via a through-hole in the intermediate insulating layer constitute a magnetic circuit for the magnetoresistive element 7. A write portion comprising the above-mentioned second and third flux guides 4 and 5 and an inductive element 23, particularly a coil or winding is present on the read portion. The inductive element 23 is situated between the last-mentioned flux guides 4 and 5 which bound a non-magnetic write gap 27 having a gap length g R at the head face 1 and are in contact with each other in an area 21. In the write gap 27 as well as around the inductive element there are insulating layers 25, 26 of, for example oxides or a photoresist. The second flux guide 4 forming part of both the read portion and the write portion of the magnetic head is built up layer by layer. The flux guide 4 comprises two soft-magnetic layers 4A and 4B extending substantially parallel to the substrate, between which layers an insulation layer 4C of a non-magnetic material such as an oxide or a resist extends. Both soft-magnetic or magnetically conducting layers 4A and 4B have interconnected end portions 4A1 and 4B1 adjacent to the head face 1. The insulation layer 4C is spaced apart from the head face 1 and adjoins the interconnected end portions 4A1 and 4B1. Like the rest of the magnetic head, the central shared flux guide 4 may be manufactured by means of known thin-film techniques, using processes such as sputtering, vapour deposition, etching. The soft-magnetic layers 4A and 4B have the same or approximately the same thickness t a and t b . The insulation layer 4C has a substantially constant thickness t i which is at least equal to 3 h 2 /µ r .t, in which h is the height, viewed from the head face 1, for example 50 µm, of the soft-magnetic layer 4B. The term µ r is equal to √µ ra .µ rb , in which µ ra is the relative permeability of the material of the layer 4A and µ rb is the relative permeability of the material of the layer 4B. A practical value for µ r is 2000. t is equal to √t a .t b , in which t a and t b are the thicknesses of the layers 4A and 4B, respectively. The height h 1 of the end portion 4A1 is preferably one or several microns. The magnetic head according to the invention shown in Fig. 2 largely corresponds to the embodiment shown and will therefore be described briefly. The magnetic head has a read portion and a write portion provided with a non-magnetic read gap 117 having a gap length g p and a non-magnetic write gap 127 having a gap length g R . The read portion has a structure formed on a substrate 102 which comprises a magnetoresistive element (MR element) 107, a first flux guide 103 and a second flux guide 104. The write portion has a structure which comprises the second flux guide 104, a third flux guide 105 and an inductive element 123 adjacent to the head face 101 and extending between the two flux guides 104 and 105. The shared flux guide 104 is composed in a sandwich-like manner from two soft-magnetic layers 104A and 104B and an insulation layer 104C extending in between, the layers 104A and 104B extending as far as the head face 101 where they contact each other and are particularly tangential to each other, while the insulation layer 104C is situated only at a distance from the head face. Suitable insulating layers 113, 125 of electrically and/or magnetically insulating materials are provided between the electrically and/or magnetically conducting layers. It is to be noted that the invention is not limited to the embodiments shown. For example, the invention is eminently suitable for use in thin-film heads having various juxtaposed combinations with read and write functions. Embodiments in which an inductive element instead of an MR element is used in the read portion benefit from the central flux guide built up layer by layer. The present application is related to copending patent applications EP-A-0 521 563 and EP-A-0 521 552.

Claims: A thin-film magnetic head comprising a substrate (2; 102), a first transducing element (7; 107) and a second transducing element (23, 123), which elements are located at different distances from the substrate, and three substantially parallel extending magnetically conducting flux guides for magnetic cooperation with said elements, a non-magnetic read gap (17; 117) adjacent to a head face (1, 101) extending between a first flux guide (3; 103) and a second flux guide (4; 104) of said flux guides and a non-magnetic write gap (27; 127) adjacent to the head face extending between the second flux guide and a third flux guide (5; 105) of said flux guides, said gaps, viewed from the substrate, being situated one behind the other, characterized in that the second flux guide (4; 104) built up by layers and extending between the first flux guide (3; 103) and the third flux guide (5; 105) comprises two soft-magnetic layers (4A, 4B; 104A, 104B) and an insulation layer (4C; 104C) of a non-magnetic material extending substantially parallel to the substrate (2; 102) and being situated between the soft-magnetic layers, the soft-magnetic layers being in contact with each other in an area adjacent to the head face (1; 101), the insulation layer being present outside this area. A magnetic head as claimed in Claim 1, characterized in that the insulation layer (4C; 104C) is situated at a distance from the head face (1; 101), the second flux guide (4; 104) having an end portion (4A1, 4B1) situated at the head face and formed exclusively from a soft-magnetic material, the insulation layer being adjacent to said end portion. A magnetic head as claimed in Claim 1 or 2, characterized in that the insulation layer (4C; 104C) between the soft-magnetic layers (4A, 4B; 104A, 104B) has a thickness (t i ) which is at least equal to 3 h 2 /µ r .t, in which h is the height of the shortest soft-magnetic layer of the second flux guide (4, 104), viewed from the head face (1; 101), µ r = µ ra .µ rb , in which µ ra and µ rb are the relative permeabilities of the material of the respective soft-magnetic layers (4A, 4B; 104A, 104B), and in which t = t a .t b , in which t a and t b are the overall thicknesses of the respective soft-magnetic layers. A magnetic head as claimed in Claim 3, characterized in that the thickness (t i ) of the insulation layer (4C; 104C) is at least 1 µm. A magnetic head as claimed in Claim 1, 2, 3 or 4, characterized in that the soft-magnetic layers (4A, 4B; 104A; 104B) have substantially the same thickness. A magnetic head as claimed in Claim 1, 2, 3, 4 or 5, in which the first transducing element is a magnetoresistive element (7; 107) and the second transducing element is an inductive element (23; 123) and in which the first flux guide (3; 103) is an interrupted layer having two spatially separated flux guide parts (3A, 3B) between which a space (9) bridged by the magnetoresistive element is present, characterized in that the magneto-resistive element (7; 107) is present at a side, remote from the inductive element (23; 123) , of the first flux guide (3; 103). A magnetic head as claimed in Claim 6, characterized in that the first flux guide (3; 103) is the flux guide situated most proximate to the substrate being a non-magnetic substrate (2; 102), the magnetoresistive element (7; 107) extending between said flux guide and the substrate. A magnetic head as claimed in any one of Claims 1 to 5, characterized in that at least one of the transducing elements extends as far as the head face (1; 101).

Inventors: PRONK FRANCISCUS ANTONIUS, RUIGROK JACOBUS JOSEPHUS MARIA, PRONK, FRANCISCUS ANTONIUS, RUIGROK, JACOBUS JOSEPHUS MARIA
Applicants: PHILIPS ELECTRONICS NV, PHILIPS ELECTRONICS N.V.
Application year: 1992
Main classification: G11B5
IPC codes: G11B5