Method of forming and maintaining an artificial snow layer

Abstract: A method of forming an artificial snow layer (3) is disclosed. Water content is added to to atmosphere (7) above a floor by a humidifying device (13), or water mist is added to the atmosphere (7) by a water-mist supplying device. The water content or the water mist is frost-frozen by a refrigerating device (6) incorporated at the floor, thus forming on the floor an accumulated frost layer as an artificial snow layer (3). A method of maintaining the formed artificial snow layer (3) is also disclosed. After the formation of the artificial snow layer (3), an atmosphere refrigerating device (12) is stopped or reduced in its operation so as to release the maintenance of the atmosphere below the freezing point. Then, the refrigerating device of the floor (6) is operated to prevent melting of the formed artificial snow layer (3) so as to prevent coagulation of water content in said atmosphere (7) on a surface of the artificial snow layer (3) through humidity adjustment of the atmosphere by a humidity adjusting device.

Description: BACKGROUND OF THE INVENTION 1 FIELD OF THE INVENTION The present invention relates to a method of forming and maintaining an artificial snow layer, and more particularly a method of forming and maintaining an artificial snow layer at e.g. an artificial snow indoor skiing slope. 2 DESCRIPTION OF THE RELATED ART Conventional methods of forming an artificial snow layer will be described. According to a first conventional method, indoor atmosphere present immediately above a floor surface is refrigerated to e.g. a low temperature ranging between - 6 and - 10 degrees in Celsius and then cold water is sprayed through a spraying nozzle onto the floor with compressed air. With this, through the adiabatic expansion effect associated with the nozzle spraying and the refrigeration of the indoor air, the sprayed water is frozen into fine ice particles. Then, as the ice particles are accumulated on and spread over the floor, an artificial snow layer comprised of ice particles is formed on the floor surface. According to a second conventional method, water-absorbent resin particles containing water are sprayed over a floor surface and the layer of the sprayed water-containing resin particles is frozen there by means of a refrigerating means incorporated at the floor. Then, this frozen layer is pulverized into fine particles by a pulverizing machine, thereby to form on the floor surface an artificial snow layer comprising the layer of frozen water-absorbent resin particles. This method is described, for instance, in the PCT/AU85/00267. However, according to the first conventional method, an enormous amount of energy is required for maintaining the indoor atmosphere (the atmosphere can be huge in volume in case of e.g. the indoor skiing slope) at such low temperature ranging between - 6 and - 10 degrees in Celsius regardless of the outdoor temperature. The amount of energy required will be significant in the summer season. Therefore, this method suffers the problem of significant cost for the formation of the artificial snow layer. Moreover, the maintenance costs will also be significant for maintaining the indoor atmosphere at the low temperature of - 2 to - 3 degrees in Celsius by preventing the snow layer from being melted. In addition, since the indoor atmosphere is maintained at such low temperature as described above during the snow-layer forming operation and also during the actual use of the formed snow layer, the user of the slope, i.e. a skier, or a worker tends to feel uncomfortably cold or even feel dizzy due to a thermal shock from the drastic change in the temperature between the extremely low indoor atmosphere and the warm or hot (may exceed 30 degrees in Celsius in summer) outdoor atmosphere when he/she comes in and out of the construction. Thus, this method may cause the problems of health hazard and discomfort for the users and workers as well. On the other hand, according to the second conventional method, the artificial snow layer consists of a great number of water-absorbent resin particles. Then, although the layer is pulverized into fine particles, the layer consisting of the pulverized particles still gives a considerably different skiing feel to the users than they get from natural snow. In W0-A-89/12793 (Clulow) there is disclosed a method of making snow involving controlling temperature and humidity during the formation of the snow wherein water droplets are discharged into a confined envelope of air maintained at a temperature below the freezing point of water and at a humidity below 100%. In the fifth paragraph of page 6 it is stated that after snow discharge has ceased air temperature should not be allowed to rise in excess of -1°C. SUMMARY OF THE INVENTION Taking the above described state of the art into consideration, a primary object of the present invention is to provide a method of forming and maintaining an artificial snow layer which can form the snow layer in an efficient manner. According to the invention, this object is achieved by a method as defined in claim 1. Functions and effects of the above features of the present invention will be described next. During the formation of an artificial snow layer, the water is frozen into ice particles through spraying of the water into the atmosphere maintained below a freezing point and the snow layer is formed by accumulation of the ice particles. Accordingly, there is no need for any treatment requiring a large power such as cutting and crushing of a frozen layer. Further, for additional formation of snow layer, no such treatment as formation of new frozen layer or cutting and crushing of this new layer is necessary. Thus, the formation of additional layer to the remaining snow layer can be done easily and efficiently within a short period of time. Moreover, after the formation of the artificial snow layer, the atmosphere refrigerating means is reduced in its work so as to release the maintenance of the atmosphere below the freezing point. Instead, a further refrigerating means incorporated at the floor is operated to refrigerate the snow layer in a direct and concentrated manner so as to prevent melting of the formed artificial snow layer. Thus, as compared with the case where for prevention of the melting of the snow layer the area atmosphere is continuously maintained below the freezing point after the formation of the snow layer, it is possible to significantly reduce the energy required for the refrigeration for the purpose of maintenance of the snow layer. Further, since the refrigerating means incorporated at the floor is used for the refrigeration of the snow layer, it is possible to effectively prevent the user of the artificial snow layer within the area from feeling uncomfortably cold or massive thermal shock during entrance to or exit from the area. Further, since coagulation of water content in the atmosphere on a surface of the artificial snow layer is prevented through humidity adjustment of the atmosphere by a humidity adjusting means, it is possible to avoid deterioration of the snow surface condition such as sticky condition of the snow surface resulting from such coagulation. Also, for the avoidance of such sticky snow surface condition, the method does not require any special treatment such as excessive reduction in the refrigerating temperature provided by the snow layer refrigerating means. As the results of the above, according to the method of the invention of maintaining an artificial snow layer, the artificial snow layer can be formed easily and at low costs without necessitating a large power. The further formation of additional snow layer, which is done for adding a new snow layer to the remaining old snow layer for compensating for e.g. decrease in the snow layer thickness, also can be effected within a short period of time, so that it is possible to reduce an idle time period when the snow layer is unusable for addition of a new snow layer. Further, the maintenance of the snow layer can be effected with reduced running costs and the reduction in the snow layer thickness can be effectively restricted, so that required frequency of the operation for forming additional snow layer per se can be reduced. Moreover, the method can provide the users, e.g. skiers with improvement in the comfort and hygiene respects as well as maintenance of the snow surface at a very good condition. BRIEF DESCRIPTION OF THE DRAWING The invention will be described further, by way of example, with reference to the accompanying drawing which is a schematic view showing a construction cf an indoor artificial snow skiing slope relating to a method of maintaining an artificial snow layer of the present invention. DESCRIPTION OF THE PREFERRED EMBODIMENT In the drawing numeral 1 denotes a building construction and a numeral 2 denotes a floor on which an artificial snow layer 3 as a skiing slope is to be formed. The floor 2 incorporates therein a plurality of refrigerating medium pipes 6 for circulating through a circulating passage 5 a refrigerating medium (e.g. brine at -10 to -20 degrees in Celsius) refrigerated by a refrigerating device 4. Numeral 28 is a unit for ventilation and humidity adjustment. In operation, a portion of outdoor atmosphere introduced from an air intake passage 29 is exhausted through an air exhaust passage 20 to the outdoor and also the rest of the introduced atmosphere is mixed with fresh outdoor atmosphere introduced through an outdoor air passage 21. Then, the mixed atmosphere is dehumidified by the dehumidifier 12 and is recycled to the indoor space 7 through an air intake duct 13. A total enthalpy heat exchanger, 24 as illustrated, operates to collect cold heat retained in the atmosphere to be exhausted into the outdoor and to preliminarily cool newly Introduced fresh outdoor atmosphere by means of the collected cold heat. Numeral 25 denotes a snow gun for making artificial snow. In operation, air compressed by a compressor 26 and cooled by a cooling device 17 and cold water cooled by a further cooling device 18 are supplied to the snow gun 25, so that the snow gun 25 sprays the cold water into the indoor space 7 together with the compressed low-temperature atmosphere. For forming the artificial snow layer 3 on the floor 2, the refrigerating medium (e.g. brine at - 20 degrees in Celsius) is fed by the refrigerating device 4 to be circulated to the refrigerating coil 10a of the air-conditioning device 10, so that the air-conditioning device 10 cools the indoor atmosphere down to a predetermined temperature Tc below the freezing point (e.g. - 5 degrees in Celsius). Then, while the air-conditioning device 10 continuously cools the indoor atmosphere to maintain this at the predetermined temperature Tc below the freezing point, the cold water together with the compressed low-temperature air are sprayed by the snow gun 25 into the indoor atmosphere. So that, through the adiabatic expansion effect associated with the nozzle spraying and the refrigeration of the indoor air, the sprayed water is frozen into fine ice particles. Then, as the ice particles are accumulated on and spread over the floor, an artificial snow layer comprised of ice particles and having a predetermined thickness is formed on the floor surface 2. Incidentally, prior to the formation of the artificial snow layer 3, it is conceivable to form a frozen sand layer on the floor 2. For this, the sand will be spread over the floor 2 and water will be added to this sand while the refrigerating device 4 feeds the refrigerating medium to the refrigerating-medium pipes 6 at the floor 2, so that the added water will be frozen. Alternately, without using such sand, the refrigerating device 4 will feed the refrigerating medium to the refrigerating-medium pipes 6 of the floor 2, so that water content contained in the indoor atmosphere will be frost-frozen by the refrigerating-medium pipes 6. And, this frost layer will be added with further water to be frozen also. These formations of the frozen sand layer and frozen frost layer will effectively protect the refrigerating-medium pipes 6. Preferably, for decreasing the load on the air-conditioning device 10 thus achieving energy saving, the formation of the artificial snow layer 3 is done during night when introduction of outdoor heat is minimum. For maintenance of the artificial snow layer 3 after the formation thereof, the amount of the refrigerating medium supplied to the air-conditioning device 10 will be reduced so as to release the maintenance of the indoor atmosphere at the temperature below the freezing point. Thereafter, the supply amount of the refriderating medium to the air-conditioning device 10 will be fine-adjusted within the reduced range so as to maintain the indoor atmosphere at a predetermined temperature Tw higher than the freezing point (e.g. 7 through 10 degrees in Celsius). With this, it is possible to prevent the skiers present indoors from feeling uncomfortably cold or a strong thermal shock during the entrance or exit to and from the indoor space. While the indoor atmosphere is maintained at the predetermined temperature Tw higher than the freezing point, the refrigerating medium is supplied to the refrigerating-medium pipes 6 of the floor 2 and also the amount of the refrigerating medium supplied to the pipes 6 is so controlled as to maintain the surface temperature of the snow layer 3 at the predetermined snow surface temperature Ts lower than the freezing point. In this way, melting of the snow layer 3 is prevented by the refrigerating function of the refrigerating-medium pipes 6 incorporated at the floor 2. Further, in addition to the prevention of melting of the snow layer 3 by means of the refrigerating function of the refrigerating-medium pipes 6, the dehumidifier 12 is operated, during which the dehumidifying, amount of this dehumidifier 12 is so controlled as to maintain a dew-point temperature of the indoor atmosphere at a value substantially equal to the surface temperature Ts of the snow layer 3, i.e. to maintain the water vapor pressure of the indoor atmosphere at a value substantially equal to the water vapor pressure of the surface of the snow layer 3. This can prevent transfer of water content from the indoor atmosphere to the snow layer 3. More particularly, the above can prevent the transfer of additional water content added to the indoor atmosphere through the breaths of the users present indoors and/or introduction of fresh outdoor atmosphere to the snow layer 3 thus preventing such additional water content from being coagulated on the surface of the snow layer 3. Consequently, this arrangement can prevent the snow surface from becoming sticky due to the coagulation and also prevent disadvantageous increase in the load on the refrigerating-medium pipes 6. Reversely, the arrangement can also prevent transfer of water content from the snow layer 3 to the indoor atmosphere thereby to prevent decrease in the thickness of the snow layer due to vaporization of the water content of the snow into the atmosphere. In the foregoing embodiment, the entire snow layer 3 is comprised simply of an accumulated layer of fine ice particles. Instead, an alternative arrangement is possible. That is, a lower layer portion of the snow layer 3 (e.g. the lower layer portion having 10 to 12 cm relative to the entire snow layer 3 having a thickness ranging about 15 cm) is added with additional water content, so that this additional water content is frozen by the refrigerating-medium pipes 6 so as to render this layer portion a frozen layer portion. With this alternative arrangement, the upper layer portion of the snow layer 3 will be maintained as the layer comprised of fine ice particles which nature is similar to that of natural snow. Whereas, the lower layer portion of the snow layer 3 is formed as the frozen layer portion which has good heat transmission efficiency between the pipes 6 and the snow layer 3. Accordingly, it becomes possible to reduce the load on the refrigerating-medium pipes 6 during the maintenance of the snow layer 3 and consequently, required energy can be significantly reduced. In case the surface of the snow layer becomes hardened by skiing actions, the hardened surface will be crushed by means of an appropriate crushing device so as to restore the original condition of the snow layer surface. In this respect, since this crushing operation is effected on the upper layer portion comprised of fine ice particles, the required force will be significantly smaller than a case where an ice layer is to be crushed. In case the thickness of the snob layer 3 decreases due to scraping of the layer by skiers or by elimination of soiled snow portion, like the process of the initial formation of the snow layer, the indoor atmosphere is cooled to the predetermined temperature Tc lower than the freezing point by means of the air-conditioning device 10 and in this condition fine ice particles are sprayed by the snow gun 25 to be accumulated on the remaining snow layer 3. In this way, the formation of additional snow layer can be done in an efficient manner. Thereafter, the maintenance of the indoor atmosphere at the temperature below the freezing point is released and the process is immediately shifted to the snow layer maintaining condition utilizing the snow layer refrigerating operation by the pipes 6 of the floor 2 and the humidity adjustment operation by the dehumidifier 12. In the formation of the snow layer, the air-conditioning device 10 for cooling the indoor atmosphere above the floor 2 at the temperature below the freezing point can be of any other types. Similarly, the spraying means for spraying the water into the cooled atmosphere to produce ice particles can be of any other conventional types. In the foregoing embodiment, as the snow layer refrigerating means, there are employed a plurality of refrigerating-medium pipes 6 disposed side by side. Instead, other constructions and types can be used, such as a plurality of refrigerating panels, or a construction using double floor structure in which the refrigerating medium is caused to pass at the gap between the two floors. In the foregoing embodiment, for the maintenance of the snow layer 3, the indoor atmosphere is dehumidified by the dehumidifier 12 so as to render the dew-point temperature of the indoor atmosphere substantially equal to the surface temperature of the snow layer 3, so as to prevent the water content in the atmosphere from being coagulated on the snow layer surface as well as to prevent scattering of the water content of the snow layer 3 into the indoor atmosphere. As the above-described humidity adjustment means 12 for dehumidifying the indoor atmosphere to prevent coagulation of the water content therein on the surface of the snow layer 3, various other types of constructions can be employed. The actual use of the artificial snow layer 3 formed and maintained by the method of the present invention is not limited to the use for skiing, but the snow layer can be used for other sporting activities such as bobsledding or other purposes, e.g. snow play for children or enjoyment of snow sight, etc.

Claims: A method of forming and maintaining an artificial snow layer in an indoor atmosphere, the method comprising the steps of: (a) maintaining the temperature of said indoor atmosphere above a floor surface (2) below the freezing point of water by an atmosphere refrigerating means (10); (b) forming said artificial snow layer (3) by spraying water into said indoor atmosphere and causing said water to freeze and accumulate as ice particles on said floor surface (2); (c) after step (b), reducing the work of said atmosphere refrigerating means (10) to no longer maintain the temperature of the indoor atmosphere below the freezing point of water; (d) operating a floor refrigerating means (6) incorporated at said floor surface (2) to prevent melting of the formed artificial snow layer (3); and (e) controlling the humidity of said indoor atmosphere by adjusting a humidity adjusting means (12) to maintain the water vapor pressure of said indoor atmosphere at a value substantially equal to the water vapor pressure at the surface of said artificial snow layer (3) and to prevent water in said indoor atmosphere from coagulating on said surface of said artificial snow layer (3). A method according to claim 1, wherein the indoor atmosphere above the floor surface (2) is maintained below the freezing point of water during step (a) by circulating a refrigerating medium to a refrigerating coil (10a) of said atmosphere refrigerating means (10) by means of a cooling device (4). A method according to claim 1, wherein said humidity adjusting means (12) comprises a dehumidifier.

Inventors: KASAHARA KO, MORIOKA KOJI, KASAHARA, KO, MORIOKA, KOJI
Applicants: TAIKISHA KK, TAIKISHA, LTD.
Application year: 1992
Main classification: F25C3
IPC codes: F25C3