Organosilicon compounds

Abstract: Organosilicon compounds are disclosed which are multifunctional and possess utility as chain branching agents for aminofunctional polysiloxanes used in the softening of textiles and fabrics. The organosilicon compounds possess epoxy functionality and may have further alkyl functionality and/or polyalkylene oxide functionality.

Description: This invention relates to novel organosilicon compounds having an epoxy group attached to a silicon atom. Compounds according to the invention have utility, for example as chain branching agents for aminofunctional materials. In many European countries there is growing concern regarding the quantity of surfactant and other materials leached from fabrics and from textile mill effluents and their effect on the environment. Most surfactants by their very nature are water dispersible and, as they form no bond with the fabric or substances thereon, they are easily solubilised when the fabric is washed. One solution is to use functional surfactants capable of forming a chemical bond with either the fabric or a substance thereon. It is well known in the prior art to employ amino-functional organosilicon compounds in the treatment of textiles and fabrics for various purposes including the imparting of "softening" benefit to the materials being treated. Descriptions exemplary of such treatment are given for example in British Patent 1 549 180 dated 25th July 1979 and U.S. Patent 5,000,861 dated 19th March 1991. While emulsions containing linear aminofunctional siloxanes are used to impart softness to textiles and fabrics to which they are applied, such treatments suffer from the disadvantage in that there is some lack of prolonged durability of the aminofunctional siloxanes and hence there is not provided the handle characteristics which could be provided by an elastomeric finish. In addition, following application of the emulsion to the textile or fabric, substances from the emulsion, e.g. surfactants, are also free to be removed upon washing and therefore become another component of a chemical effluent requiring disposal. We have now found that a finish of improved durability may be produced using an emulsion containing linear aminofunctional siloxane and selected organosilicon compounds having an epoxy group attached to a silicon atom. While epoxy functional organosilicon compounds are not new in the art (see for example British Patents 834 326 dated 4th May 1960 and 1 140 536 dated 22nd January 1969) the prior art does not teach the structure of the polysiloxanes of the present invention. The invention provides in one of its aspects a compound having the formula wherein R is an alkyl group having from 1 to 6 carbon atoms, each of R 1 R 2 , R 3 , R 4 is selected from the group consisting of (a) an epoxy group attached to the silicon atom by a divalent alkylene or alkyleneoxy group, (b) a polyoxyalkylated substituent having oxyethylene and optionally oxypropylene units present in the molecule and having the formula -(CH 2 ) 3 O(C 2 H 4 O) x (C 3 H 6 O) y R 5 in which x and y are each integers having a value up to about fifty and R 5 is a group selected from the group consisting of hydrogen, alkyl groups having from one to about six carbon atoms, -OH, -OCH 3 and -OCOCCH 3 , and (c)the group -(CH 2 ) 3 (CH 2 ) z CH 3 wherein z is an integer having a value of from three to fourteen and wherein at least one of R 1 , R 2 , R 3 and R 4 is an epoxy containing group (a) and at least one of R 1 , R 2 , R 3 and R 4 is a polyalkoxylated substituent (b). Compounds according to the invention which contain two or more epoxy containing groups are capable of reaction with aminofunctional siloxanes to yield a cross-linked product. Preferred compounds have from about 5 to about 22 weight percent of the epoxy group per molecule. Compounds according to the present invention may be made by a hydrosilylation reaction of the corresponding silane and an unsaturated epoxide, for example allyl glycidyl ether in presence of a hydrosilylation catalyst. Compounds according to the invention also have a polyoxyalkylated substituent and may have an aliphatic group -(CH 2 ) 3 (CH 2 ) z CH 3 where z has a value from 3 to 14. The polyoxyalkylated substituent confers hydrophilic characteristics to the compound whereas the aliphatic group confers hydrophobic characteristics. Compounds may be prepared which have surfactant characteristics and which can be reacted with, and thus bonded to suitably reactive materials, for example aminofunctional siloxanes. Thus, compounds according to the present invention offer the advantage in that they possess reactive sites and are capable when added to aminofunctional softening compositions of curing to provide a finish of improved durability. The preferred compounds of this invention react with the amino group of the softener composition and provide a crosslinked network which cannot be washed away. Individual species of compounds are provided wherein R 1 and R 2 are epoxy containing groups, R 3 is a polyoxyalkylated substituent where the unit x has a value of from 7 to 18 and y is zero and R 4 is the group -(CH 2 ) 3 (CH 2 ) z CH 3 . The compounds have a viscosity of from about fifty to about two thousand centistokes measured at 25°C, ranging upwards to compounds which are waxy materials. The invention provides in another of its aspects a composition comprising in combination a compound according to the invention and an aminofunctional polysiloxane. The composition may be in the form of an aqueous emulsion and the aminofunctional polysiloxane may be any of those known for use in textile and fabric treating compositions. Preferred aminofunctional polysiloxanes are those according to the general formula where R is a hydrocarbon group, more preferably an alkyl group having from 1 to 6 carbon atoms, m has a value of 50 to 5000 and n has a value of 1 to 25. Compositions containing the aminofunctional siloxane and a compound according to the invention may be applied to textiles and induced to react thereon, for example by heating to about 80 to 100°C preferably in presence of a catalyst. In order that the invention may become more clear there now follows a description of example materials according to the invention and methods of preparing them. Tables I and II show eleven compounds B to M which were prepared in accordance with the present invention. In Table I, R 1 , R 2 , R 3 and R 4 conform to the groups shown in the above formulae. Table II shows some properties of compounds B to M. The examples which follow Tables I and II show how to prepare some of the compounds shown in Tables I and II and use of the compounds as modifiers for aminopolysiloxanes. COMPOUND R 1 R 2 R 3 R 4 SOLUBILITY IN WATER B Epoxy Epoxy (EO) 7 C 8 No C Epoxy Epoxy (EO) 7 C12 No D Epoxy Epoxy (EO) 7 C18 No E Epoxy Epoxy (EO)12 C 8 Slight F Epoxy Epoxy (EO)12 C12 Slight G Epoxy Epoxy (EO)12 C18 No H Epoxy Epoxy (EO)18 C 8 Yes J Epoxy Epoxy (EO)18 C12 Yes K Epoxy Epoxy (EO)18 C14 Yes L Epoxy Epoxy (EO)18 C16 Yes M Epoxy Epoxy (EO)18 C18 Yes By the expression "EO" is meant a polyethylene oxide group -(CH 2 ) 3 (OC 2 H 4 ) x OH, x being 7, 12 or 18. By the expressions "C8", "C12", "C14", "C16" and "C18" are meant the alkyl group (CH 2 ) 3 (CH 2 ) z CH 3 where z is 4, 8, 10, 12 or 14. COMPOUND APPEARANCE (RT) VISCOSITY (CS) % EPOXY (Wt) B Hazy Liquid 100 8.5 C Hazy Liquid 180 8.0 D Hazy Liquid 200 7.4 E Hazy Liquid 1000 6.9 F Hazy Liquid 1750 6.6 G Hazy Liquid 2000 6.2 H Waxy --- 5.6 J Waxy --- 5.4 K Waxy --- 5.1 L Waxy --- 5.2 M Waxy --- 5.3 The multifunctional silicone crosslinking agents may be prepared in accordance with the following schematic: The following examples are set forth for the purpose of illustrating the present invention. EXAMPLE I Into a flask equipped with a Dean/Stark apparatus there was added one hundred-fifty grams of allyl polyoxyethylene glycol CH 2 CHCH 2 (OCH 2 CH 2 ) 18 OH, forty-five grams of toluene and 54.5g of the compound tetrakis(dimethylsiloxy)silane Si(OSiMe 2 H) 4 . The contents were dried using the Dean/Stark apparatus and the flask was cooled to 90°C. To the flask was added 100 µl of chloroplatinic acid (H 2 PtCl 6 ) and 0.25g of sodium acetate (NaOAc) and the reaction was refluxed for two hours. The flask was cooled to room temperature. To the flask was added 34.5g of the alkene 1-hexadecene over a period of two hours and the flask was refluxed for another two hours. The flask was again cooled to room temperature. Into a second flask was added 57g of ally glycidyl ether and the second flask was heated to 120 to 130°C. The contents of the first flask were added to the second flask over a period of two hours. An additional ten grams of 1-hexadecene was added to the second flask, the flask was cooled, filtered and when the solvents had been stripped off a product was isolated and identified as Compound "L" which is shown in Tables I and II. EXAMPLES II-V Example I was repeated except that in Example II there was employed 17.3 grams of the alkene 1-octene; in Example III there was employed 25.9 grams of the alkene 1-decene; in Example IV there was employed 30.2 grams of the alkene 1-tetradecene; and in Example V there was employed 21.6 grams of the alkene 1-decene. In Tables I and II the compound formed in accordance with the method of Example II is shown as "H". Compound "K" was formed in accordance with the method of Example IV and is shown in Tables I and II. The compound formed in accordance with the method of Examples III and V is not shown in Tables I and II but the compound was structurally similar to products "H", "K" and "L" except for the number of carbon atoms in the R 4 group. EXAMPLE VI A three-necked 250ml round-bottomed flask equipped with a pressure equalising funnel, a condenser, a thermometer and an air driven stirrer, was charged with Si(OSiMe 2 H) 4 (20g, 0.24 mole SiH), allylpolyether (0.06 mole), sodium acetate (0.1g) and toluene (25g). The pressure equalising funnel was charged with alkene. The mixture was heated to 90°C and chloroplatinic acid solution (25ml) added. The mixture was heated to 120°C and after one hour the alkene (0.06 mole) was added dropwise from the funnel. The mixture was held at 120°C for a further one hour then cooled to ambient temperature. A second 250ml round bottomed flask equipped with a pressure equalising funnel, condenser, thermometer and air stirrer, was charged with allylglycidyl ether (20.55g, 0.18 mole) and chloroplatinic acid solution (10ml). The contents of the first flask were transferred to the pressure equalising funnel on the second flask. The allyl-glycidyl ether was heated to 120°C and the contents of the funnel added dropwise to the flask. Once addition was complete the mixture was heated for three hours at 120°C. The flask was cooled to ambient temperature, filtered through a bed of dicalite, the toluene and excess allylglycidyl ether removed under vacuum. The quantities of allylpolyether and alkene used for each run are given in Table III. Run No. Allylpolyether Wt.g Alkene Wt.g Compound 12 A 22 Octene 6.8 B 13 A 22 Dodecene 10.2 C 14 A 22 Octadaene 15.4 D 15 B 36 Octene 6.8 E 16 B 36 Dodecene 10.2 F 17 B 36 Octadecene 15.4 G 18 C 54 Octene 6.8 H 19 C 54 Dodecene 10.2 J 20 C 54 Tetradecene 11.8 K 21 C 54 Hexadecene 13.4 L 22 C 54 Octadecene 15.4 M A = CH 2 =CHCH 2 (OCH 2 CH 2 ) 7 OH B = CH 2 =CHCH 2 (OCH 2 CH 2 ) 12 OH C = CH 2 =CHCH 2 (OCH 2 CH 2 ) 18 OH EXAMPLE VII The compounds in Tables I and II were tested as reactive surfactants for amine functional polysiloxanes by preparing an emulsion containing 15 parts of an amine functional polysiloxane, nine parts of the compound of the present invention, 0.25 part of acetic acid and 75.75 parts of water. Each compound was mixed with the amine functional polysiloxane and acetic acid and heated to 80°C for sixteen hours. The products formed white emulsions which proceeded to form products which varied from soft gels to rubber-like gels, indicating that the compounds of the present invention were capable of functioning as reactive siloxanes rendering them useful in aminosilicone fabric softener emulsion systems. The compounds of the present invention form crosslinked networks with the aminosilicone materials. The amine functional polysiloxanes which were tested in accordance with this example are well known commercially available materials and have the formula: in which Me indicates methyl, m is an integer having a value of 50 to 5000 and n is an integer having a value of 1 to 125. The mole percent of amine of these amine functional polysiloxanes varied from about 0.6 to 2.3. It should be apparent from the foregoing that many other variations and modifications may be made in the structures, compounds, compositions and methods described herein without departing from the essential features and concepts of the present invention. Accordingly it should be clearly understood that the forms of the invention described herein are exemplary only and are not intended as limitations on the scope of the present invention.

Claims: A compound having the formula wherein R is an alkyl group having from 1 to 6 carbon atoms, each of R 1 R 2 , R 3 , R 4 is selected from the group consisting of (a) an epoxy group attached to the silicon atom by a divalent alkylene or alkyleneoxy group, (b) a polyoxyalkylated substituent having oxyethylene and optionally oxypropylene units present in the molecule and having the formula -(CH 2 ) 3 O(C 2 H 4 O) x (C 3 H 6 O) y R 5 in which x and y are each integers having a value up to about fifty and R 5 is a group selected from the group consisting of hydrogen, alkyl groups having from one to about six carbon atoms, -OH, -OCH 3 and -OCOCCH 3 , and (c)the group -(CH 2 ) 3 (CH 2 ) z CH 3 wherein z is an integer having a value of from three to fourteen and wherein at least one of R 1 , R 2 , R 3 and R 4 is an epoxy containing group (a) and at least one of R 1 , R 2 , R 3 and R 4 is a polyoxyalkylated substituent (b). A compound according to Claim 1 wherein the epoxy group is A compound according to either one of Claims 1 and 2 wherein two of R 1 , R 2 , R 3 and R 4 are epoxy containing groups. A compound according to Claim 1 wherein the unit x has a value of from 7 to 18 and y is zero. A compound according to any one of the preceding claims wherein one of R 1 , R 2 , R 3 and R 4 is the group -(CH 2 ) 3 (CH 2 ) z CH 3 as defined in Claim 1. A compound according to any one of the preceding claims having a viscosity from about fifty to two thousand centistokes measured at 25°C. A compound according to any one of Claims 1 to 5 which is a waxy material. A composition comprising the combination of an amine functional polysiloxane and a compound according to any one of the preceding claims. A composition according to Claim 8 wherein the amine functional polysiloxane has the formula wherein R is an alkyl group having from one to six carbon atoms m has a vlue of 50 to 5000 and n has a value of 1 to 125.

Inventors: MCVIE JAMES, ROWLANDS MARTIN, MCVIE, JAMES, ROWLANDS, MARTIN
Applicants: DOW CORNING, DOW CORNING LIMITED
Application year: 1992
Main classification: C07F7
IPC codes: D06M15, C08K5, C11D3, C08L83, D06M13, C08G77, C07F7