Power-supply unit

Abstract: In an electrical appliance including an electronic circuit, step-down of the commercial power source voltage is carried out by taking electric power in a predetermined region of phase-angle from the commercial power source only with an electronic circuit without use of a transformer.

Description: 1. FIELD OF THE INVENTION The present invention relates to a power-supply unit for an electrical appliance such as a cooked-rice container for keeping rice warm, a rice boiler, an iron, a vacuum-cleaner or the like in which an electronic circuit is not isolated from a commercial power source. 2. DESCRIPTION OF THE RELATED ART In recent years, domestic electrical appliances generally have an electronic circuit including an active element, such as CPU. In such an appliance, an internal circuit generally consists of a power source circuit and some electronic circuits. For convenience' sake, the commercial power source is referred to as "primary circuit" hereinafter. FIG.5 is a circuit diagram showing a known circuit combined with the conventional primary circuit and an electronic circuit. In FIG.5, an auto-transformer 21 is connected to an A.C. power source 1 so that a voltage of the A.C. power source is adjusted into a predetermined value. A pair of rectifiers 22 are connected to the secondary side of the auto-transformer 21. One end of a capacitor 23 is connected to a positive line 24 and the other end thereof is connected to a negative line 25. An electronic circuit 8, which is a load, is connected in parallel with the capacitor 23. Next, operation of the above-mentioned conventional power-supply unit is described. A.C. voltage of the A.C. power source 1 is reduced to an appropriate voltage by the auto-transformer 21. This step-down voltage is rectified by the rectifiers 22 and is smoothed by the capacitor 23. D.C. output voltage is dependent on a secondary voltage of the auto-transformer 21. However, since the above-mentioned power-supply unit has the transformer 21, there exist unavoidable shortcomings. For example, many electric components and much material are necessary; the cost of production is high; it is not easy to lower the price; the unit is heavy and large: efficiency is not very good; heat loss is great. A power-supply unit of the kind defined by the precharacterizing features of claims 1 and 3, respectively, is known from the EP-0 399 598. The DE-A-32 45 238 discloses a circuit for generating low D.C. voltages from A.C. voltages. As can be seen from Fig. 3 and the corresponding description, the switch element only turns on when the positive voltage is rising within a term of half-wavelength of positive A.C. wave. Therefore, the capacitor C 3 is not charged in the latter half of the half-wavelength, and electric power is not sufficiently obtained. As a result, it is difficult to keep a load voltage constant when an input voltage decreases. OBJECT AND SUMMARY OF THE INVENTION An object of the present invention is to offer a power-supply unit of the kind defined by the precharacterizing features of claims 1 and 3, respectively, which can efficiently supply a load with electric power without using a transformer. This object is attained by the characterizing features of claims 1 and 3, respectively. Advantageous developments of the invention are defined in the subclaims. While the novel features of the invention are set forth particularly in the appended claims, the invention, both as to organization and content, will be better understood and appreciated, along with other objects and features thereof, from the following detailed description taken in conjunction with the drawings. BRIEF DESCRIPTION OF THE DRAWINGS FIG.1 is a circuit diagram showing an example of a power-supply unit forming a forerunner of the present invention. FIG. 2 is a circuit diagram of an alternative of the circuit of Fig. 1. FIG. 3 is a circuit diagram showing a power-supply unit of the first embodiment in the present invention. FIG.4 is a circuit diagram showing a power-supply unit of the second embodiment in the present invention. FIG.5 is the circuit diagram showing the conventional power-supply unit. DESCRIPTION OF THE PREFERRED EMBODIMENT Hereafter, preferred embodiments of the present invention are described with reference to Fig. 3 and 4 the accompanying drawings. In the first place two examples for a power supply unit not covered by the enclosed claims, but having some components referred to in the description of the invention, are described in some detail. As shown in FIG. 1 a rectifier 2 is connected to a terminal A of a commercial A.C. power source 1, thereby forming a positive half-wave rectifier circuit. A first reference-voltage generation circuit 3 consists of a resistor 3a, a transistor 3b and a Zener diode 3c. One end of the resistor 3a is connected to a line C, which is an output end of the rectifier 2, and the other end of the resistor 3a is connected to the base of the transistor 3b. The emitter of the transistor 3b is connected to the cathode of the Zener diode 3c, and the anode of the Zener diode 3c is connected to a terminal B of the A.C. power source 1. A first reference voltage is generated at a point D, which is the cathode of the Zener diode 3c, by a current flowing through the resistor 3a, base-emitter of the transistor 3b and the Zener diode 3c. A second reference voltage generation circuit 4 consists of a Zener diode 4a, a resistor 4b and the Zener diode 3c. The cathode of the Zener diode 4a is connected to the line C which is the output end of the rectifier 2. One end of the resistor 4b is connected to tiie anode of the Zener diode 4a, and the other end of the resistor 4b is connected to the point D which is the cathode of the Zener diode 3c. A junction E of the Zener diode 4a and the resistor 4b acts as an output point of the second reference voltage generation circuit 4, and its output voltage is a sum of operating voltage of the Zener diode 3c and the Zener diode 4a. Power supply to a capacitor 7 arid a load 8 is controlled by switch 5 which is in the concrete a transistor in this embodiment. hereafter, the switch 5 is referred to as the transistor 5. By making the base current on or off, the transistor 5 turns on or off, thereby acting as a switch. A control circuit 6 consists of a resistor 6a, a transistor 6b, the resistor 3a and the transistor 3b. This control circuit 6 receives outputs of the first reference voltage generation circuit 3 and the second reference voltage generation circuit 4 and controls the transistor 5. One end of the resistor 6a is connected to the output point E of the second reference voltage generation circuit 4, and the other end of the resistor 6a is connected to the base of the transistor 6b. The emitter of the transistor 6b is connected to the emitter of the transistor 3b, and the collector of the transistor 6b is connected to the resistor 3a and the base of the transistor 3b. An output voltage of the control circuit 6 arises at the collector of the transistor 3b, and this collector is connected to the base of the transistor 5. A capacitor 7 is impressed with a D.C. voltage developed between the collector of the transistor 5 and the terminal B. The load 8, which is connected in parallel with the capacitor 7, is generally an electronic circuit such as a constant-voltage circuit. Next, operation of the above-mentioned circuit of FIG.1 is described. The first reference voltage generation circuit 3 is not operated by the time when the output voltage of the rectifier 2 reaches the first reference voltage, which is the operating voltage of the Zener diode 3c constituting the first reference voltage generation circuit 3, from zero volt. For simplicity of explanation, an operating voltage (approx. 0.6v) of the transistor 3b is disregarded, and each operating voltage (approx. 0.6v) of all the transistors will be disregarded hereafter. When a voltage on the line C reaches the operating voltage of the Zener diode 3c, the transistor 3b turns on from off, and thereby current flows from the emitter of the transistor 5 to the Zener diode 3c through the base of the transistor 5, the collector of the transistor 3b and the emitter of the transistor 3b. The transistor 5 thereby turns on. When the voltage on the line C increases further and reaches the second reference voltage, which is a sum of operating voltages of two Zener diodes 3c and 4a, the transistor 6b turns on through a bias resistance of the resistor 6a. As a result of turning-on of the transistor 6b, current flows from the resistor 3a to the emitter of the transistor 6b, and thereby the collector and the emitter of the transistor 6b have substantially equal potentials to each other. The transistor 3b thereby turns off, and the transistor 5 turns off. Subsequently, the voltage on the line C increases further up to the peak voltage. Upon arrival of the peak values, the voltage begins to decreases. When the voltage reaches the second reference voltage again, the transistor 5 turns on and its on-state is held until the voltage on the line C reaches the first reference voltage. When the voltage reaches the first reference voltage, the transistor 3b turns off, and thereby the transistor 5 turns off. During an on-period of the transistor 5, the capacitor 7 is being charged and an electric power is being supplied to the load 8 at the same time. During an off-period the transistor 5, the capacitor 7 acts as a power source which supplies the load with charged electric power. As has been stated above, the transistor 5 is on during the voltage on the line C is in a range between the first reference voltage and the second reference voltage, thereby supplying the capacitor 7 and the load 8 with electric power. FIG.2 is a circuit diagram of an alternative to that one of Fig. 1. Corresponding parts and components to the circuit diagram of Fig. 1 are shown by the same numerals and marks, and the description thereon made above similarly applies. The circuit of shown in Fig. 2 is equivalent to a circuit which is obtained by short-circuiting the Zener diode 3c of FIG.1. Hereafter, operation of the circuit of Fig. 2 is described. In the circuit of Fig. 1, the first reference voltage of the first reference voltage generation circuit 3 is the operating voltage of the Zener diode 3c, whereas in the second embodiment the first reference voltage is zero volt. Therefore, the circuit of FIG.2 is equivalent to the circuit of FIG.1 in which the Zener diode 3c is short-circuited. Therefore, the transistor 5 turns on at the time when the voltage on the line C is still zero volt. This is not actually zero volt but approx. 0.6 volt which is an on-voltage of the transistor 3b. however, since the on-voltage of a transistor is disregarded as has been described, it may be expressed that the transistor 5 turns on from "zero volt". Operation of the circuit is similar to that of the circuit of FIG.1 except that the first reference voltage is zero-volt. Next, a first embodiment of the present invention is described. FIG.3 is a circuit diagram showing the first embodiment. Corresponding parts and components to the circuit of Fig. 1 are shown by the same numerals and marks, and the description thereon made above similarly applies. A first phase-angle voltage generation circuit 9, which generates a voltage corresponding to a specific phase angle of the A.C. power source. consists of resistors 9a, 9b and a capacitor 9c. One end of the resistor 9a is connected to the line C which is an output end of the rectifier 2, and the other end of the resistor 9a is connected to each one end of the resistor 9b and the capacitor 9c which are connected in parallel with each other. The other end of the resistor 9b and the other end of the capacitor 9c are connected to the terminal B of the A.C. power source 1. An output voltage of the first phase-angle voltage generation circuit 9 is issued at a junction (output point) G of the resistors 9a and 9b. A second phase-angle voltage generation circuit 10 consists of resistors 10a, 10b and a capacitor 10c. One end of the resistor 10a is connected to the line C, and the other end of the resistor 10a is connected to each one end of the resistor 10b and the capacitor 10c which are connected in parallel with each other. The other end of the resistor 10b and the other end of the capacitor 10c are connected to the terminal B of the A.C. power source 1. An output voltage of the second phase-angle voltage generation circuit 10 is issued at a junction (output point) II of the resistors 10a and 10b. A control circuit 11 consists of comparators 11a, 11c, a resistor 11b, diodes 11d, 11f and a transistor 11e. The non-inverted input terminal of the comparator 11a and the inverted input terminal of the comparator 11c are connected in common to the line C. The inverted input terminal of the comparator 11a is connected to the output point G of the first phase-angle voltage generation circuit 9. The non-inverted input terminal of the comparator 11c is connected to the output point H of the second phase-angle voltage generation circuit 10. The output terminal of the comparator 11a is connected to the base of the transistor 11e by way of the resistor 11b. The anode of the diode 11f is connected to the emitter of the transistor 11e, and the cathode of the diode 11f is connected to the terminal B of the A.C. power source 1. The cathode of the diode 11d is connected to the output terminal of the comparator 11c, and the anode of the diode 11d is connected to the base of the transistor 11e. The collector of the transistor 11e, which serves as an output terminal of the control circuit 11, is connected to the base of the transistor 5. Hereafter, operation of the above-mentioned first embodiment of FIG.3 is described. In the first phase-angle voltage generation circuit 9, the voltage on the line C is divided by the resistors 9a and 9b, and a voltage developed across the resistor 9b is held by the capacitor 9c. By this holding effect, the first phase-angle voltage generation circuit 9 generates a voltage which is in proportion to the peak voltage of the output voltage of the rectifier 2. A voltage having a constant ratio to the peak voltage is a voltage corresponding to a specific phase-angle of a frequency of the A.C. power source with respect to the phase of the A.C. power source. Even when the A.C. voltage fluctuates, the first phase-angle voltage generation circuit 9 always generates a constant first phase-angle voltage which corresponds to a specific phase-angle. In the similar way to the above, the second phase-angle voltage generation circuit 10 generates a second phase-angle voltage which corresponds to a second phase-angle of the A.C. power source. When the second phase-angle is made larger than the first phase-angle, the voltage corresponding to the second phase-angle is larger than the voltage corresponding to the first phase-angle. When an output voltage of the rectifier 2, which is the voltage on the line C, is smaller than the first phase-angle voltage, an output voltage of the comparator 11a is of low level, and an output voltage of the comparator 11e is of high level. However, the transistor 11e does not turn on for the reason of existence of the diode 11d. Therefore, the transistor 5 keeps its off-state. When an output voltage of the rectifier 2 is in a range between the first phase-angle voltage and the second phase-angle voltage, output voltages of the comparators 11a and 11c are both high levels. Therefore, the transistor 11e is on, and thereby the transistor 5 is also on. When an output voltage of the rectifier 2 is larger than the second phase-angle voltage, an output voltage of the comparator 11a is of high level, and an output voltage of the comparator 11c is of low level. At that time, the base voltage of the transistor 11e is approximately 0.6 volt owing to existence of the diode 11d. Therefore, the transistor 11e is off and the transistor 5 is also off. The diode 11f is provided in order to ensure the turning-off of the transistor 11e. As has been stated above, in the first embodiment the transistor 5 is on at the time when the output voltage of the rectifier 2 is in a range between the voltage corresponding to the first phase-angle and the voltage corresponding to the second phase-angle of the A.C. power source 1, and the transistor 5 is off at the time except the above-mentioned time period for on state. Electric power supply to the capacitor 7 and the load 8 is carried out in the similar way to the circuit of Fig. 1. FIG.4 is a circuit diagram showing a second embodiment of the present invention. Corresponding parts and components to the first embodiment (FIG.3) are shown by the same numerals and marks, and the description thereon made in the first embodiment similarly applies. In FIG.4, a first reference voltage generation circuit 12 consists of a resistor 12a, one end of which is connected to the line C, and a Zener diode 12b connected to the other end of the resistor 12a. The anode of the Zener diode 12b is connected to the terminal B of the A.C. power source 1. A first reference voltage, which is an operating voltage of the Zener diode 12b, is issued from an output point J on the cathode of the Zener diode 12b. A first mixing circuit 13, which consists of a resistor 13a and a resistor 13b, mixes the first reference voltage and the first phase-angle voltage. The output point G of the first phase-angle voltage generation circuit 9 is connected to one end of the resistor 13a, and the output point J of the first reference voltage generation circuit 12 is connected to one end of the resistor 13b. Respective other ends of the resistors 13a and 13b are connected to each other, thereby acting as an output point K of the first mixing circuit 13. A second reference voltage generation circuit 14 consists of a resistor 14a, one end of which is connected to the line C, and a Zener diode 14b connected to the other end of the resistor 14a. The anode of the Zener diode 14b is connected to the terminal B of the A.C. power source 1. A second reference voltage, which is an operating voltage of the Zener diode 14b, is issued from an output point L on the cathode of the Zener diode 14b. A second mixing circuit 15, which consists of resistors 15a and 15b, mixes the second reference voltage with the second phase-angle voltage. One end of the resistor 15a is connected to an output point H of the second phase-angle voltage generation circuit 10, and one end of the resistor 15b is connected to the output point L of the second reference voltage generation circuit 14. Respective other ends of the resistors 15a and 15b are connected to each other, thereby acting as an output point M of the second mixing circuit 15. A third control circuit 16 consists of a comparators 16a, 16c, a resistor 16b, diodes 16d, 16f and a transistor 16e. The non-inverted input terminal of the comparator 16a and the inverted input terminal of the comparator 16c are connected to the line C. The inverted input terminal of the comparator 16a is connected to the output point K of the first mixing circuit 13. The non-inverted input terminal of the comparator 16c is connected to the output point M of the second mixing circuit 15. The output terminal of the comparator 16a is connected to the base of the transistor 16e by way of the resistor 16b. The anode of the diode 16f is connected to the emitter of the transistor 16e, and the cathode of the diode 16f is connected to the terminal B of the A.C. power source 1. The cathode of the diode 16d is connected to the output terminal of the comparator 16c, and the anode of the diode 16d is connected to the base of the transistor 16e. The collector of the transistor 16e, which serves as an output terminal of the control circuit 16, is connected to the base of the transistor 5.

Claims: Power-supply unit comprising: a rectifier circuit (2) connected to an A.C. power source (1); switching means (5) for opening/closing an electric line which supplies a load circuit (8) with electric power from said A.C. power source via said rectifier circuit; a capacitor (7) connected in parallel to said load circuit which is charged with electricity by an output voltage of said rectifier circuit (2) and supplies said load circuit (8) with electric power; a control circuit (11) for making said switching means (5) on when said output voltage is in a range between two voltages, characterized by a first voltage generation RC-circuit (9, 9a, 9b, 9c) connected after said rectifier for generating a first phase-angle delayed voltage at a capacitor (9c) in said first voltage generation RC circuit (9) based on said output voltage and corresponding to a first voltage of a first phase-angle of said A.C. power source voltage; and a second voltage generation RC-circuit (10, 10a, 10b, 10c) connected in parallel to said first voltage generation RC circuit (9) for generating a second phase-angle delayed voltage at a capacitor (10c) in said second voltage generation RC circuit (10) based on said output voltage and corresponding to a second voltage of a second phase-angle of said A.C. power source voltage and which is larger than said first phase-angle; wherein said control circuit (11) makes said switching means (5) on within every half period of said output voltage when said output voltage is increasing in a range between said first phase-angle voltage and said second phase-angle voltage and decreasing in said range, and said control circuit makes said switching means off within said half-period when said output voltage is outside said range; and wherein said capacitor (7) is charged with electricity by said output voltage when said output voltage is in said range. Power-supply unit in accordance with claim 1, wherein said first phase-angle is zero degree. Power-supply unit comprising: a rectifier circuit (2) connected to an A.C. power source (1); switching means (5) for opening/closing an electric line which supplies a load circuit (8) with electric power from said A.C. power source via said rectifier circuit (2); a capacitor (7) connected in parallel to said load circuit which is charged with electricity by an output voltage of said rectifier circuit (2) and supplies said load circuit (8) with electric power; a control circuit (16) for making said switching means on when said output voltage is in a range between two voltages, characterized by a first voltage generation RC circuit (9, 9a, 9b, 9c) for generating a first phase-angle delayed voltage at a capacitor (9c) in said first voltage generation RC circuit (9) based on said output voltage and corresponding to a first voltage of a first phase-angle of said A.C. power source voltage; and a second voltage generation RC circuit (10, 10a, 10b, 10c) for generating a second phase-angle delayed voltage at a capacitor (10c) in said second voltage generation RC circuit (10) based on said output voltage and corresponding to a second voltage of a second phase-angle of said A.C. power source and which is larger than said first phase-angle; a first reference voltage generation circuit (12) for generating a first reference voltage based on said out-put voltage; a second reference voltage generation circuit (14) for generating a second reference voltage based on said out-put voltage and larger than said first reference voltage; a first mixing circuit (13) for generating a first mixed voltage which is obtained by mixing said first reference voltage with said first phase-angle delayed voltage by means of a first mixing ratio; a second mixing circuit (15) for generating a second mixed voltage which is obtained by mixing said second reference voltage with said second phase-angle delayed voltage by means of a second mixing ratio; wherein said control circuit (16) makes said switching means on when said output voltage is increasing in a range between said first mixed voltage and said second mixed voltage and decreasing in said range and said control circuit makes said switching means off within said half - period when said output voltage is outside said range and wherein said capacitor (7) is charged with electricity by said output voltage when said output voltage is in said range. Power-supply unit in accordance with claim 3, wherein said first mixed voltage is zero volt. Power-supply unit in accordance with any one of claims 1 to 4, further comprising: a current limiting circuit (18) connected in series to said switching means.

Inventors: FUKUSHIMA YOSHIO, FUKUSHIMA, YOSHIO
Applicants: MATSUSHITA ELECTRIC IND CO LTD, MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Application year: 1992
Main classification: H02M7
IPC codes: H02M7, G05F1