Surgical staple and endoscopic stapler

Abstract: A surgical stapler has a base portion (106), two arms (112, 114) extending from the base portion each arm having a distal end having an inwardly directed beveled surface a first bend (110) formed in each arm such that the distal ends (104) of each arm are curved inwardly towards the other arm. When the staple is crimped, the distal ends move towards each other to bring the beveled surfaces in to confronting relationship one with the other thereby to reduce the probability of inadvertent extraction of the staple.

Description: Field of the Invention The present invention relates generally to medical equipment and more particularly to an improved surgical staple which resists inadvertent pullout and to a device which may be inserted into the body through a small incision and subsequently utilized to insert the improved surgical staple into anatomical body portions and/or therapeutic devices within the body. A staple in accordance with the pre-characterising part of claim 1 below is disclosed in EP-A-0283127. Background of the Invention The development of modern endoscopic instrumentation has significantly affected the manner in which many surgical procedures are performed. Indeed, many procedures which have traditionally required large surgical incisions (e.g. laparotomy) may now be performed endoscopically, by inserting an endoscopic viewing device (e.g. a laparoscope, arthroscope, bronchoscope, etc.) along with various surgical instruments through natural body openings or small incisions. The development of modern endoscopic surgical procedures has enabled surgeons to perform major operative procedures at relatively low risk, without the need for deep muscle relaxation and with minimal blood loss and minimal post-operative discomfort. In particular, recent advancements in laparoscopic technology have enabled surgeons to perform various intra-abdominal surgical procedures through one or more relatively small (e.g. 1 cm) laparoscopy incisions rather than through the traditional, relatively large (e.g. 5-20 cm) laparotomy incision. In accordance with standard laparoscopic technique, an inflation needle is initially inserted into the peritoneum and carbon dioxide is passed therein to create a distended pneumoperitoneum. Thereafter, a small periumbilical incision is formed and a primary portal or trocar is inserted through such periumbilical incision into the distended peritoneum. The laparoscope is then inserted into the peritoneum through the primary umbilical trocar. One or more secondary trocars or accessory portals may also be inserted through one or more secondary incisions or puncture wounds formed in the abdominal wall. Such secondary trocars or accessory portals are generally used for passage of blunt forceps, cannulas and other instruments into the abdomen. After such instruments have been inserted through the accessory portals, the instruments are used to carry out the desired surgical excision and/or manipulation of organs and tissues within the abdomen while the surgeon views the operative site through the previously inserted laparoscope. Any surgically excised tissue or other material which is to be removed during the surgical procedure must then be extricated from the body, preferably by extraction through one of the previously made laparoscopy portal incisions. For example, a common hernia repair may be effected endoscopically by suturing a fabric mesh in place over the wound to provide support to the weakened area during the healing process. This is typically accomplished by using forceps or other surgical tools to manipulate a threaded needle through a trocar in order to form the sutures. The suturing process commonly is simultaneously observed through an endoscope inserted through a separate trocar. To accomplish suturing, the threaded needle must be passed through the trocar and into the inflated abdomen or pneumoperitoneum; the sutures must be formed; a knot must be tied and the thread cut when suturing is complete; and finally the needle and remaining thread must be extracted through the trocar. Although laparoscopic procedures have evolved to the point when internal incisions and the like may be repaired by manipulating a threaded needle endoscopically to form sutures, the ultimate success and feasibility of many such surgical procedures is dependent upon the ability of the surgeon to perform the procedure in a limited amount of time. Manual endoscopic suturing is a time-consuming task requiring a great deal of skill. Similar problems exist in suturing anatomical body portions and/or therapeutic devices, e.g. a fabric mesh, in other contemporary surgical procedures, including those which are performed through natural body openings such as the oral cavity, urethra, vagina, rectum, etc. Laparoscopy has, for some time, been used in the treatment of gynecologic diseases. More recently, and largely due to the development of highly efficient laser cutting and coagulation devices, laparoscopy has shown promise as a modality for performing various other general surgical procedures which had heretofore been performed through relatively large (e.g. 5-40 cm) laparotomy incisions. Indeed, frequently performed intra-abdominal surgical procedures such as cholecystectomy and appendectomy may now be approached with the laparoscope through a relatively small (e.g. 1 cm) abdominal puncture. The feasibility of performing such operations is, however, in part dependent upon the ability of the surgeon to close wounds, suture therapeutic devices in place, and suture anatomical body portions in place. Any endoscopic suturing or stapling must take place through a trocar inserted into one of the previously made laparoscopy portal incisions. Thus contemporary surgical staplers cannot be substituted for suturing since they cannot be inserted through the opening of a trocar. Prior art surgical staples generally suffer from the deficiency that, after stapling, they are undesirably prone to being pulled out of the anatomical body portion and/or therapeutic device into which they have been disposed. Such prior art surgical staples have straight arms which are not crimped toward each other. Thus, such prior art staples lack a mechanism to prevent their moving away from and out of engagement with the anatomical body portion and/or therapeutic device into which they have been inserted. Movement of the stapled anatomical body portions and/or therapeutic devices, as well as tension placed thereupon, may cause such prior art staples to be pulled out. In view of the problems associated with endoscopic suturing and similar surgical procedures, i.e. stapling, there exists in the art the need for an improved staple which is not substantially subject to being inadvertently pulled out and for an instrument which may be passed into the pneumoperitoneum or the like through a standard (e.g. 1 cm) laparoscopy incision to effect stapling of anatomical body portions and/or therapeutic devices. Summary of the Invention The present invention specifically addresses and alleviates the above mentioned deficiencies associated in the prior art. More particularly, the present invention is defined in the claims which follow and is embodied in a surgical staple defined in claim 1, an endoscopic stapler which includes the staple, and an endoscopic stapling system which comprises the staple and a stapler. The staple has arms which are curved toward each other such that the staple may be crimped so as to cause the arms to move toward each other into confronting relation, and thereby lock the staple into place. This crimping action substantially mitigates the likelihood of the staple being inadvertently pulled out or extracted. The staple also may have an abutting bend formed such that compression or squeezing together of the arms of leading or nested staples disposed serially within an endoscopic stapler is prevented and the occurrences of jamming are reduced. The abutment (abutting bend) also prevents the improved staple from slipping out of the jaws of the endoscopic stapler. The endoscopic stapler for effecting use of the improved surgical staple generally comprises an elongate tubular section which may be inserted through a standard (e.g. 1 cm) laparoscopy incision into a human body; a handle portion having a trigger for effecting the stapling process; a pair of extensible jaws disposed at the distal end of the elongate tube for positioning and crimping a staple in place; a feed mechanism for advancing a series of staples to the jaws; and a means for selectively adjusting the amount of crimp imparted to the staple. The improved staple and endoscopic stapler of the present invention permit a surgeon to rapidly secure anatomical body portions and/or therapeutic devices in place within the human body without requiring an incision in excess of approximately 1 centimeter. Brief Description of the Drawings Figure 1 is a perspective view of the endoscopic stapler of the present invention positioned to be inserted through a trocar and into a human abdomen; Figure 2 is an enlarged perspective view of the distal end of the endoscopic stapler of Figure 1 in the process of stapling a wound closed; Figure 3 is an enlarged cross sectional view of the handle of the endoscopic stapler of Figure 1; Figure 4 is an enlarged perspective view of the distal end of the endoscopic stapler of Figure 1; Figure 5 is an exploded perspective view of the distal end of the endoscopic stapler of Figure 4; Figure 6 is a sectional perspective view of the tension bar, the distal end of which is shown in Figure 5; Figure 7 is a perspective view of the extensible jaws of Figure 5 having the right jaw drawn in phantom and showing the undersides thereof; Figure 8 is an enlarged sectional perspective view of the lower half of the distal end of the elongate tube of the endoscopic stapler of the present invention showing the extensible jaws partially extended as during the insertion of a staple and showing a nested series of staples disposed therein; Figure 9 is a top plan view of the lower half of the distal end portion of Figure 8 showing the extensible jaws disposed in their retracted position; Figure 10 is a cross sectional side view of the distal end portion of Figure 9, additionally showing the upper half thereof; Figure 11 is a top plan view of the lower half of the distal end portion of the endoscopic stapler of Figure 8 showing the extensible jaws disposed in their extended position; Figure 12 is a cross sectional side view of the endoscopic stapler of Figure 11, additionally showing the upper half thereof, with the extensible jaws disposed in their extended position; and Figure 13 is an enlarged top plan view of the lower half of the distal end of the endoscopic stapler of Figure 11 illustrating the crimping action thereof, an uncrimped staple being shown in phantom lines and a crimped staple being shown in solid lines. Detailed Description of the Invention The detailed description set forth below in connection with the appended drawings is intended as a description of the presently preferred embodiment of the invention, and is not intended to represent the only form in which the present invention may be constructed or utilized. The description sets forth the functions and sequence of steps for constructing and operating the invention in connection with the illustrated embodiments. It is to be understood, however, that the same or equivalent functions and sequences may be accomplished by different embodiments of the invention. The present invention may be used in any type of endoscopic or other surgical procedure wherein it is desired to staple anatomical body portions and/or therapeutic devices in place through a relatively small opening. Because the present invention is particularly applicable to intra-abdominal laparoscopic surgical procedures, the invention will be described herein with particular reference thereto. The making of such particular reference to laparoscopic surgical procedures shall not, however, constitute a limitation on the overall description and intended application of the present invention. In fact, in addition to intra-abdominal laparoscopic procedures, the present invention may be usable in many other types of procedures. The improved surgical staple of the present invention is illustrated in Figures, 4, 5, and 8 - 13. The endoscopic stapler of the present invention is illustrated in Figures 1 through 13. Referring now to Figures 4 - 13 the improved staple of the present invention comprises a straight elongate base or rear portion 106 and proximal bends 108 attaching first 112 and second 114 arms to the base 106. An abutment bend 102 is formed upon each arm 112 and 114 such that an outboard bump or bulge is formed thereby in the outboard surface of each arm 112 and 114. A distal bend 110 is also formed in each arm 112 and 114 such that distal ends or tips 104 bend toward each other. The staple 100 is preferably fabricated of stainless steel although those skilled in the art will recognize that other biologically compatible materials having similar characteristics are likewise suitable. The improved staple 100 of the present invention provides a staple which may be used in an endoscopic stapler and which is substantially less subject to being inadvertently pulled out than prior art staples. The staple 100 is sized to be received within an endoscopic stapler. The base 106 generally has a length of less than 1 cm, with a length of 4 to 6 mm being preferred. Abutment bends 102 are provided to prevent subsequent staples 100 from "riding up" on preceding staples 100 as they are urged forward in a nested series (as best shown in Figures 8, 9, and 11). Without the abutment bend subsequent staples 100 may tend to urge the arms 112 and 114 of preceding staples 100 together, i.e. as when they are crimped, as the staples 100 are urged toward the distal end of the endoscopic stapler, thereby distorting the shape of the preceding staples 100 and potentially jamming the endoscopic stapler. The abutment bend 102 maintains the positioning of the tips 104 of subsequent staples 100 proximate the bases 106 of preceding staples 100 such that the arms 112 and 114 of the subsequent staples 100 do not tend to ride up along the arms 112 and 114 of the preceding staples 100. Thus, performance and reliability of the improved staple 100 is enhanced. The abutment bends 102 also prevent the staples 100 from inadvertently slipping out of the jaws 62 and 64 of an endoscopic stapler. This is necessary because of the generally "V" shaped configuration of the staples 100 which would otherwise be difficult to grasp from the sides. As can be seen in Figure 8, the abutment bends 102 contact the jaws 62 and 64 and prevent the staple 100 from moving distally prior to being crimped. The distal bend 110 formed in each arm 112 and 114 forms a preferential bending site which causes the tips 104 to curve toward each other such that crimping of the arms 112 and 114 brings the tips 104 closer together. Thus, crimping the improved staple 100 of the present invention firmly secures the staple 100 in place such that the probability of the staple 100 being inadvertently pulled out of the anatomical body portion or therapeutic device into which it is inserted is substantially reduced. The distal ends, that is, the tips 104 of each arm 112 and 114 are provided with an inwardly directed beveled surface 104A. These surfaces improve the capabilities of the staple 100 to penetrate tissue. Furthermore, the coming together of the tips 104 closer at their outside edges than on their inside edges (see Figure 13) reduces further the probability of inadvertent extraction, displacement or detachment of the crimped staples from the stapled tissue. As the staples 100 are crimped into place they tend to draw the two sides of a wound together, thus closing the wound in a desirable manner. Additionally, crimping causes the staple 100 to pull layered structures together. For example, when a fabric mesh is being stapled 100 to an anatomical body portion, stapling causes the staple 100 to pull the fabric mesh into tighter contact with the anatomical body portion as the staple 100 is crimped. Thus, not only does the improved surgical staple 100 of the present invention reduce the probability of the staple 100 being inadvertently pulled out, but also tends to close wounds and improve the contact of therapeutic devices with anatomical body portions in a desirable manner. Referring now to Figure 1, the endoscopic stapler for dispensing the improved staples 100 of the present invention is comprised generally of an elongate tubular section 18, sized to be inserted through a trocar 12 into a body 14; and a handle 20 having a trigger 22 pivotally attached thereto, for effecting actuation of the stapler mechanism. The handle 20 is further comprised of first 24 and second 26 body halves. Referring now to Figure 2, the distal portion 81 of the tubular member 18 of the endoscopic stapler 10 is illustrated in the process of inserting and crimping staples into a wound 79 of an anatomical body portion 16. As can be seen, a series or array of staples 100 are inserted such that they close the wound 79 and hold the two sides of the wound 79 in position for healing. As mentioned above, the crimping process tends to draw the sides of the wound 79 together such that desirable contact is maintained and healing is facilitated. Referring now to Figure 3, the actuation mechanism disposed within the handle 20 is shown. The actuation mechanism comprises those components which facilitate control of the stapling process, i.e. the trigger and linkage mechanisms. The trigger 22 has a finger stop 30 to improve the grip thereof and thus provide better control. The trigger 22 pivots about trigger pivot post 46 such that pulling the trigger 22 causes integral trigger arm 48 to move forward against the biasing of return spring 32. Return spring 32 is attached to the trigger arm 48 at aperture 52 and is attached to the second handle body half 26 by the spring post 34. The return spring 32 thus urges the trigger 22 into an extended or non-actuated position. A push rod attachment block 42 has a post 44 formed thereon which extends through a slot 50 formed in the trigger arm 48 such that forward motion of the trigger arm 48 causes similar forward motion of the push rod attachment block 42. The slot 50 permits the push rod attachment block 42 to remain in substantially the same horizontal plane as it travels forward. Fasteners or screws 40 attach the push rod attachment block 42 to a push rod 38 which extends substantially the length of the tubular member 18. A trigger stop screw 36 extends from the forward portion of the handle such that it limits the rearward travel of the trigger 22. A screwdriver slot 54 formed in the rearmost portion of the trigger stop screw 36 permits adjustment thereof through aperture 56 formed in the handle 20. The tubular member 18 is comprised of upper 58, and lower 60 housings. Fasteners or screws 28 attach the first 24 and second 26 handle body halves together. Referring now to Figure 4, an enlarged view of the distal portion 81 of the tubular member 18 is shown. Right 62 and left 64 jaws extend from an opening 66 formed in the lower tubular member housing 60 and hold an improved staple 100 of the present invention such that it may be inserted and crimped into place. A lap 85 extends downward from the upper housing 58. The abutment bends 102 formed in the staple 100 prevent it from sliding forward, out of the jaws 62 and 64. A crimped staple 100A is shown in phantom. Referring now to Figure 5, an exploded view of the distal portion 81 of the tubular member 18 is shown. Upper 58 and lower 60 housings contain and support the mechanisms for feeding, inserting and crimping the improved surgical staples 100. The upper housing 58 has an end wall 68 formed at the distal most portion thereof. The lower housing 60 has an opening 66 formed in the distal end thereof and continuous with a channel 43 formed therethrough and also has an upper surface 51. A jaw closing cam 27 extends upward from the lower surface 41 of the channel 43 proximate the opening 66. Push rod arm recesses 35 having rear surfaces 37 and forward surfaces 39 are formed in the lower housing 60. A track 45 having a lower surface 49 is formed substantially along channel 43. A jaw carrier 31 is formed upon the distal portion 98 of the push rod 38 such that the jaw carrier 31 extends toward the opening 66 of the lower housing 60 as the push rod 38 moves forward when the trigger 22 is actuated or depressed. The jaw carrier 31 comprises a jaw closing cam slot 29 formed in the distal most end thereof, pivot post apertures 25 formed on either side of the jaw closing cam slot 29, and a jaw recess 23 disposed proximate the pivot post apertures 25 and configured to receive a portion of the jaws 62 and 64. A jaw opening cam recess 21 is configured to receive a jaw opening cam 94 which is spring biased forward by coil spring 96. Cam spring recess 19 is disposed proximal the jaw opening cam recess 21 and receives the coil spring 96. Right 11 and left 13 push rod arms extend upward from the sides of the jaw carrier 31 and have camming surfaces 15 and upper surfaces 17 formed upon the forward upper portions thereof. Both push rod arms 11 and 13 have rear surfaces 33 (better shown in Figures 9 and 10) which will contact the rear surface 37 of the push rod arm recess 35 when the push rod 38 is disposed in its rearmost position as when the trigger 22 is not depressed or actuated. With particular reference to Figures 5 and 7, the jaws 62 and 64 have outboard surfaces 88, opening camming surfaces 92 (better shown in Figures 11 and 13), a staple platform 80, staple support grooves 84, closure camming surfaces 90 and pivot post apertures formed thereon. Jaw pivot posts 82 are received by the jaw pivot post apertures 86 and the jaw carrier pivot post apertures 25 such that the jaws 62 and 64 may pivot relative to the jaw carrier 31. The spring biased jaw opening cam 94 has an abutment surface 77 configured to abut the opening camming surface 92 of the jaws 62 and 64 such that they are cammed toward the open or non-crimping position thereof. The outboard surfaces 88 of the jaws 62 and 64 abut the channel 43 in the lower housing 60 when the jaw carrier 31 is not extended. The closure camming surfaces 90 of the jaws 62 and 64 abut the jaw closing cam 27 such that the jaws are urged into a closed or crimped position when the jaw carrier 31 is extended as when the trigger 22 is depressed or actuated. Staple platforms 80 is configured to receive and support an improved staple 100 of the present invention. The staple support grooves 84 capture a portion of the arms 112 and 114 to prevent inadvertent release of the staple from the jaws 62 and 64. With particular reference to Figures 5, 8, 9 and 11 a staple tray 72 is sized to be disposed within the track 45 in the lower housing 60 and has a channel 78 which is sized and configured to receive a series of nested improved surgical staples 100 of the present invention such that the staples 100 may be fed to jaws 62 and 64. Right 74 and left 76 guide members guide the series of staples 100 and maintain their positions as they are fed toward the jaws 62 and 64. A staple pressure plate 55 has camming surfaces 63 configured to contact the camming surfaces 15 of the push rod arms 11 and 13 such that the staple pressure plate 55 will be cammed upward when the push rod 38 is disposed in its forward most position as when the trigger 22 is depressed or actuated. A recess 59 formed in the staple pressure plate 55 receives a coil spring 57 which biases the staple pressure plate 55 downward. With particular reference to Figures 5 and 6, a tension bar 70 has a forward surface 69 and is configured to be received by the staple tray channel 78 such that when the tension bar 70 travels forward a series of nested staples 100 disposed therein are urged forward by the forward surface 69. A rod 71 (shown in Figure 6) is attached to the rear portion of the tension bar 70. An attachment aperture 75 provides access to a fastener or screw (not shown) disposed therein for attaching the rod 71 to the tension bar 70. A coil spring 73 disposed about the rod 71 urges the tension bar 70 forward such that it will cause a series of nested staples 100 to move forward toward the jaws 62 and 64. The rod 71 extends through the rear of the handle 20 such that the proximal end (not shown) thereof may be grasped and retracted against the urging of coil spring 73 such that staples 100 may be loaded through the opening 66 into the staple tray 72 as discussed in further detail below. The proximal end of the rod 71 may be knurled or have a knob formed thereon to facilitate grasping. Having thus described the structure of the improved staple 100 and endoscopic stapler 10 of the present invention, the operation thereof will be discussed in detail with reference to Figures 8 through 13 below. With particular reference to Figures 8, 11 and 12 the lower half of the distal portion 81 of the tubular member 18 is shown having the jaws partially extended and showing a series of nested staples 100 disposed within the staple tray 72 such that they may be fed forward or digitally toward the extensible jaws 62 and 64. A staple 100 is shown disposed within the jaws 62 and 64. The jaw carrier 31 has moved sufficiently forward for the closure camming surface 90 of the jaws 62 and 64 to contact the jaw closing cam 27 such that further forward motion will cause the jaw closing cam 27 to cam into a closed or crimping position. When the distal end 81 of the tubular member 18 is placed in contact with the anatomical body portion or therapeutic device to be stapled and the trigger 22 is partially depressed or actuated, the staple 100 is forced into the anatomical body portion or therapeutic device as the jaws 62 and 64 extend to the point illustrated in Figure 8. Further, depression or actuation of the trigger 22 causes the jaws to move further forward such that the jaw closing cam 27 cams against the closure camming surface 90 of the jaws 62 and 64, thereby affecting crimping of the staple 100. In Figure 8 a nested series of improved surgical staples 100 of the present invention are shown (in phantom) disposed within the staple tray 72. The staples 100 are nested since a portion of a previous (forward) staple is disposed within or between the arms of a subsequent (rear) staple 100. With particular reference to Figures 9 and 10, the distal end 81 of the tubular member 18 is shown with the extensible jaws 62 and 64 fully retracted into the channel 43 as they would be prior to depressing or actuating the trigger 22. In this configuration, the tips 104 of the forward most staple 100 disposed within the staple tray 72 abut the staple abutment surface 83 of the staple pressure plate 55 such that further forward movement of the series of nested staples 100 under the urging of the tension bar 70 (shown in Figures 5 and 6) does not occur. Depression or actuation of the trigger 22 will cause the push rod 38 to move forward thus causing the staple 100 disposed within the jaws 62 and 64, to extend from the opening 66 formed in the lower tubular member housing. The spring biased jaw opening cam 94 (best shown in Figure 5) is biased towards and contacts the opening camming surfaces 92 of the jaws 62 and 64. Thus, the spring biased jaw opening cam 94 would maintain the opened or spread apart positioning of the jaw 62 and 64 even if no staple 100 were presently disposed therein. This assures that the extendible jaws 62 and 64 will be positioned to accept the next or forward most staple 100 from the staple tray 72 after the staple 100 presently disposed within the extensible jaws 62 and 64 is dispensed. The camming surfaces 15 of the arms 11 and 13 do not contact the camming surface 63 of the staple pressure plate 55 (as best shown in Figure 10). Thus, the staple pressure plate 55 is free to travel downward under the urging of spring 57 such that it contacts the upper surface of staple 100 disposed within the extensible jaws 62 and 64. With particular reference to Figures 11 and 12, the distal end 81 of the tubular member 18 is shown with the extensible jaws 62 and 64 partially extended from the channel 43 as they would be after partially depressing or actuating the trigger 22. In this configuration the staple pressure plate 55 has been cammed upward by the push rod arms 11 and 13. The staples 100 disposed within the staple tray 72 can move distally under the urging of spring 73 until the distal most staple 100 abuts lip 85. Thus, the distal most staple 100 from the staple tray 72 may be urged downward into the extensible jaws 62 and 64 when the jaws 62 and 64 retract. The closing camming surfaces 90 of the extensible jaws 62 and 64 has just contacted the jaw closing cam 27 in Figures 11 and 12. Further depression or actuation of the trigger 22 would thus cause closing or crimping of the extensible jaws wherein the tips 104 of the staple 100 would be forced toward each other as the extensible jaws 62 and 64 move into their fully extended positions. With particular reference to Figures 13, the crimping action of the jaws 62 and 64 is depicted. Forward movement of the jaw carrier 31 forward of the position illustrated in Figures 8, 11 and 12 causes the closure camming surface 90 of the jaws 62 and 64 to abut and cam against the jaw closing cam 27 such that the tips 104 of a staple 100 disposed within the jaws 62 and 64 move toward each other from the position shown in Figure 11 to the position shown in solid lines 100. The camming action causes the jaws 62 and 64 to rotate against the urging of spring biased jaw opening cam 94, thereby forcing the jaw opening cam 94 backwards slightly against the urging of spring 96. The jaw opening cam 94 will urge the jaws 62 and 64 into an open position when the jaws retract into the tubular member 18 as the trigger 22 is released. The amount of crimping action applied to the staple 100 by the jaws 62 and 64 is determined by the positioning of the trigger stop screw 54 (shown in Figure 3) which limits the backward travel of the trigger 22 and thereby likewise limits the forward travel of the push rod 38. The trigger stop screw 36 can be adjusted by placing the blade of a flat tip screwdriver within the slot 54 formed therein and rotating. Aperture 56 is provided in the rear of the handle 20 to provide access to the slot 54 of the trigger stop screw 36. Thus, adjustment of the trigger stop screw 36 determines the amount which jaws 62 and 64 rotate as they are cammed by jaw closing cam 27. With the jaws 62 and 64 in their extended position, the camming surface 15 of the arms 11 and 13 contact the camming surfaces 63 of the stapler pressure plate 55, thus urging the staple pressure plate 55 upward. Releasing the trigger 22 causes the extensible jaws 62 and 64 to retract within the tubular member 18 to the position shown in Figures 9 and 10 such that the forward most staple disposed within the staple tray 72 may be loaded into the jaws 62 and 64. Rearward movement of the jaw carrier 31 causes the camming surfaces 15 of the arms 11 and 13 to cease camming the camming surface 63 of the staple pressure plate 55 such that the staple plate 55 is permitted to be urged downward by coil spring 57. With the jaws 62 and 64 in their extended position the forward most staple 100 in the staple tray 72 is free to travel forward such it will be positioned to be received by the jaws 62 and 64 when the trigger 22 is released and the jaws 62 and 64 retract. Thus, when the jaws 62 and 64 retract, the pressure plate 55 is permitted to urge the forward most staple into position such that it is received by the jaws 62 and 64. The endoscopic stapler of the present invention may be fabricated primarily of plastic and pre-loaded with staples at the time of manufacture such that it can be sold as a disposable item. Thus, there would be no need to refill the endoscopic stapler with staples. Alternatively, the endoscopic stapler could be fabricated of a more durable material, i.e. stainless steel, and disassembled, autoclaved, re-loaded with staples, and reassembled as required. Additionally, other forms of loading the endoscopic stapler are contemplated. It is understood that the exemplary improved surgical staple and the endoscopic stapler described herein and shown in the drawings represents only presently preferred embodiments of the invention. Modifications and additions may be made to such embodiments while remaining within the scope of the claims which follow. For example, the improved surgical staple need not be configured precisely as shown, but rather may utilize a variety of shapes that permit crimping and facilitate use with an endoscopic stapler. Thus, these and other modifications and additions may be obvious to those skilled in the art and may be implemented to adapt the present invention for use in a variety of different applications. Also, a variety of mechanisms are contemplated for effecting movement of the push rod 38. Thus the present invention need not be limited to the trigger and linkage mechanisms depicted.

Claims: A surgical staple comprising: (a) a base portion (106); (b) two arms (112, 114) extending from said base portion, each arm having a distal end (104) having a bevelled surface (104a); (c) a first bend (110) formed in each arm such that the distal ends of said arms are curved inwardly toward each other and move toward each other, when the staple is crimped: characterised in that (d) the bevelled surfaces are inwardly directed, such as to come into confronting relation when the staple is crimped thereby to reduce the probability of inadvertent extraction of the staple. A staple as claimed in claim 1 further comprising: (a) an abutment bend (102) formed in each of said arms intermediate said first bend and said base portion; and (b) wherein a plurality of said staples are disposable in a nested series fashion within an endoscopic stapler, with the distal ends of each staple abutting respective abutment bends (102) of an adjacent staple in the series. A staple as claimed in claim 2 wherein: (a) said base portion is substantially straight; and (b) said abutment comprises a second bend formed in said arms. A staple as claimed in claim 1, 2 or 3 and made from a length of metal wire. An endoscopic stapler for in vivo stapling of anatomical body portions and therapeutic devices, said stapler including at least one staple as claimed in claim 1, and comprising: (a) an elongate member (18) having a distal end; said elongate member sized to be received by a trocar (12); (b) said elongate member being adapted to accommodate a plurality of staples (100); (c) an actuating mechanism (22) disposed proximate the distal end of said elongate member; (d) jaw means (62, 64) positioned at the distal ends of said elongate member, said jaw means being adapted to receive a staple from within said elongate member; wherein actuation of said actuating mechanism causes said staple to be dispensed from the distal end of said elongate member and then to be formed by said jaw means such that: (i) said staple is urged into the anatomical body portion of therapeutic device being stapled; (ii) the distal ends (104) of said staple are crimped toward each other; and wherein the jaw means crimps said staple into a crimped position in which the distal ends of the staple face (104A) each other in a confronting relation. A stapler as claimed in claim 5 wherein said jaw means further comprises: (a) two opposing jaws (62, 64) configured to hold and crimp a staple (100); (b) a channel (78), sized and configured to receive a series of nested staples and to feed said staples toward said jaws; (c) wherein said jaws crimp a staple held therein and said channel (76) feeds the staples received thereby in response to the actuation of said actuating mechanism. A stapler as claimed in claim 6 wherein said actuating mechanism comprises: (a) a trigger (23); and (b) a push rod (38) attached to said trigger such that said push rod moves in response to actuation of said trigger, said push rod being attached to said jaws such that said jaws extend in response to motion of said push rod. A stapler as claimed in claim 7 further comprising a pressure plate (55) disposed within the distal end of said elongate member, said pressure plate being spring biased to urge staples into said jaws. A stapler as claimed in claim 8 further comprising: (a) a first camming surface (15) formed on said push rod (38); (b) a second corresponding camming surface (63) formed on said pressure plate; (c) wherein the motion of said push rod resulting from the actuation of said trigger causes said first and second camming surfaces to co-operate such that said pressure plate is urged away from said jaws to facilitate the feeding of a staple from said channel to said jaws. A stapler as claimed in claim 9 further comprising: (a) a spring (96) disposed proximate said jaws for biasing said jaws apart; (b) a third camming surface (27) formed within said elongate member; (c) fourth camming surfaces (90) formed upon said jaws; (d) wherein extension of said jaws causes said third and fourth camming surfaces to co-operate to urge said jaws together. A stapler as claimed in claim 7, 8, 9 or 10 and further comprising an adjustment means (54) disposed within said stapler for limiting the movement of said trigger such that the amount of crimp applied to a staple may be selectively varied. A stapler as claimed in any one of claims 6 to 11 and further comprising a spring (73) for urging a series of nested staples through said channel toward said jaws. A stapler as claimed in any one of claims 5 to 12 wherein the outer diameter of said elongate member (18) is less than one centimeter. An endoscopic stapling system for in vivo stapling anatomical body portions and therapeutic devices, said stapling system comprising: (a) a staple (100) as claimed in claim 1; (b) a stapler having jaw means (62, 64) configured to sequentially receive a plurality of said staples, and to crimp said staples to anatomical portions of the body and to therapeutic devices. A stapling system as claimed in claim 14 wherein: (a) said stapler comprises: (i) an elongate member (18) having a distal end, said elongate member sized to be received by a trocar (12), a plurality of said staples (100) being disposable within said elongate member; (ii) an actuating mechanism (22) disposed proximate the proximal end of said elongate member; and (b) wherein actuation of said actuating mechanism causes a staple to be disposed from the distal end of said elongate member such that (i) said staple is urged into the material being stapled; (ii) the distal ends (104) of said staple are crimped toward each other, to bring them into said confronting relation. A stapling system as claimed in claim 14 or 15 wherein: (a) said staple further comprises an abutment bend (102) formed in said arms intermediate said first bend and said base portion; (b) said stapler further comprises: (i) two opposing jaws (62, 64) configured to hold and crimp a staple; and (ii) a channel (78), sized and configured to receive a series of nested staples and to feed said staples toward said jaws; and (c) wherein: (i) said jaws are able to crimp a staple held therein; (ii) said abutment bend (102) prevents said staple from slipping from said jaws prior to being crimped; and (iii) said channel feeds staples received thereby to said jaws in response to the actuation of said actuating mechanism. A stapling system as claimed in claim 16 wherein: (a) said base portion (106) is substantially straight; (b) said abutment bend (102) comprises a second bend in said arms; and (c) said actuating mechanism comprises: (i) a trigger (22); and (ii) a push rod (38) attached to said trigger such that said push rod moves in response to actuation of said trigger, said push rod being attached to said jaws such that said jaws extend in response to motion of said push rod. A stapling system as claimed in any one of claims 14 to 17 wherein: (a) said stapler further comprises a pressure plate (55) disposed within the distal end of said elongate member and spring-biased (73) to urge staples into said jaws. A stapling system as claimed in claim 18 wherein: (a) at least one first camming surface (15) is formed on said push rod (38); (b) at least one second corresponding camming surface (63) is formed on said pressure plate (55); (c) wherein the motion of said push rod resulting from the actuation of said trigger causes said first and second camming surfaces to co-operate such that said pressure plate is urged away from said jaws to facilitate the feeding of a staple from said channel to said jaws. A stapling system as claimed in claim 19 further comprising: (a) a spring (96) disposed proximate said jaws for biasing said jaws apart; (b) a third camming surface (27) formed within said elongate member; (c) fourth camming surfaces (90) formed upon said jaws: (d) wherein extension of said jaws causes said third and fourth camming surfaces to co-operate to urge said jaws together. A stapling system as claimed in claim 17, or any one of claims 18 to 20 as dependent on claim 17, further comprising: (a) an adjustment means (54) disposed within said stapler for limiting the movement of said trigger such that the amount of crimp applied to a staple may be varied; (b) a spring (73) for urging said series of nested staples through said channel toward said jaws; and (c) wherein the outer diameter of said elongate member (18) is less than one centimeter.

Inventors: VELEZ MIGUEL A, VELEZ, MIGUEL A.
Applicants: UNITED STATES SURGICAL CORP, UNITED STATES SURGICAL CORPORATION
Application year: 1992
Main classification: A61B17
IPC codes: A61B17