Method of manufacturing freezing cylinders for ice cream making machines

Abstract: The invention relates to a method of manufacturing freezing cylinders (1) for ice cream making machines, with incorporated evaporator of the refrigerating circuit, characterized in that it comprises the steps of: forming a helical groove (301) on the outer surface of the freezing cylinder (101); winding a flat strip (2) of annealed mild steel along said groove (301) in screw-thread fashion, and shrink-fitting a heated cylindrical steel liner (4) on the crests of said thread (2).

Description: The present invention relates generally to a method of manufacturing a tubular heat exchanger, such as the freezing cylinder of an ice cream making machine. It is notorious that in order to chill the freezing cylinders of ice cream making machines, said cylinders are arranged in heat-exchange relationship with the evaporator of a refrigerating unit. Usually, this is carried out by helically winding the evaporator tubing about the outer surface of the freezing cylinder, and then by welding it or by fixing it with suitable heat-conducting adhesives to said cylinder, so as to promote heat transfer extensively between these two elements. This method is time-consuming and expensive, and it does not achieve an optimum heat transfer. It has been also suggested, as disclosed for instance in the Italian Patent No. 466.025 filed April 19, 1950, to line the freezing cylinder with an outer liner acting as an expansion chamber for the compressed gases coming from the compressor of the refrigerating unit. This system eliminates, due to the direct expansion of gases, the drawbacks connected to the heat-transfer; however, also this system cannot be worked out easily due to the difficulties in welding the outer liner to the surface of the freezing cylinder. From EP-A-0 395 080 a method for the manufature of a reactor vessel is known comprising the steps of forming an inner cylindrical sleeve from a single continuous sheet of metal with a single lengthwise weld, welding a continuous spiral support to the outer wall surface of said inner sleeve, forming an outer cylindrical shell around said sleeve by pressing said inner surface of said shell firmly against said continuous spiral support and forming a single longitudinal weld to form a continuous spiral flow path around said inner sleeve in cooperation with said spiral support. Also this method is difficult to be worked out, due to the difficulties in Welding the spiral support to the inner sleeve, and further due to the difficulties of tightly adhering the cylindrical shell against the said spiral support. From US-A-2 004 387 a method of manufacture of finned tubing is known comprising the steps of forming an edgewise Wound coil of metal ribbon, inserting a metal tube into said coil, forming a helical groove about said tube, inserting the metal ribbon edgewise into said groove, and progressively crimping the edges of the groove to cause the same to grip the metal ribbon. Again this method is difficult to be worked out, and a complex apparatus is required for progressively crimping the edges of the groove so as to grip the metal ribbon. Therefore, the object of the present invention is to provide a method of manufacturing freezing cylinders for ice cream making machines, provided with a space for the expansion of the refrigerating gas directly contacting said outer surface, adapted to overcome the drawbacks of the prior art methods of manufacturing cylinders of this type. The method of manufacture according to the invention comprises the steps mentioned in claim 1, whereby the thermal shrinkage of the steel liner creates a gas-tight engagement in the helical space defined between the inner surface of the liner and the outer surface of the freezing cylinder. Further advantages of the procedure according to the invention will become more apparent from the following detailed description, made with reference to the accompanying drawing, wherein: Figure 1 is a diagrammatic longitudinal sectional view of the first stage in the manufacture of the freezing cylinder of an ice cream making machine in working out the method according to the invention. Figure 2 is a view similar to Figure 1, showing the successive manufacturing step; and Figure 3 is a view similar to Figures 1 and 2, showing a finished freezing cylinder. With reference to the drawings, and with particular reference to Figure 1 thereof, 1 indicates the freezing cylinder of an ice cream making machine. Said cylinder 1 comprises, as shown, a length of stainless steel tube 101, provided in proximity of an end thereof with an annular flange 201 welded to its outer surface. The outer surface of the cylinder 1 is provided with a helical groove 301 extending over nearly its entire length. As shown in Figure 2, on the groove 301 there is wound a flat strip of annealed mild steel 2 so as to assume the shape of a screw thread. Hot-shrunk on the crests of the thread 2, as shown in Figure 3, is a tubular steel liner 4, the thermal shrinkage of which creates a proper interference fit to ensure a gas-tightness in the helical path of travel formed between the inner surface of the liner 4, the outer surface of the cylinder 1 and the thread 2. One end of the liner 4 is advantageously welded at 104 to the flange 201, and the opposite end of the liner 4 is sealed by means of a ring 5 which is welded both to the liner 4 and the cylinder 1 to complete the evaporator of the refrigerating circuit. The liner 4 is then provided with holes for the unions to the inlet manifold (6) and outlet manifold (7) for the refrigerating circuit gas. The cylinder 1 is then completed by welding a cover 8 to its rear end. The advantages of the method according to the invention are now apparent. It enables to create an expansion space directly in contact with the freezing cylinder, with all the advantages resulting from this technique, without resorting to the use of weldings, in a quick and inexpensive manner, and dispensing with some heat-treatments. Of course, though the invention has been described specifically in connection with the freezing cylinders of ice cream making machines, it may be applied, obviously, for the manufacture of any tubular beat exchanger, like a reactor vessel, or the like.

Claims: A method of manufacturing a tubular heat exchanger, such as the freezing cylinder of an ice cream machine with incorporated evaporator of the refrigerating unit, comprising the steps of forming a helical groove (301) on the outer wall surface of a first, inner cylindrical steel sleeve (101); winding a flat strip of annealed mild steel (2) in screw-thread fashion in said groove, without providing any stable mechanical bond between strip and groove; and shrink-fitting a heated second cylindrical steel sleeve (4) on the crests of said thread. A method according to claim 1, also comprising the steps of sealing the two ends of the annular space between the said first and second cylindrical steel sleeves. A method according to claims 1 and 2, also comprising the steps of forming, at the ends of said second steel sleeve, the tubular unions for connection to a refrigerating circuit.

Inventors: COCCHI GINO, COCCHI, GINO
Applicants: CARPIGIANI SRL, CARPIGIANI S.R.L.
Application year: 1992
Main classification: F25C1
IPC codes: A23G9, F28D7, F25C1, B21D53, B21D39, B23P15, F25B39