Method and apparatus for controlling weft inserting in jet loom

Abstract: A method and an apparatus for controlling weft insertion are disclosed, capable of controlling weft insertion without depending on subjective professional feelings and experiences of an operator, on the basis of at least two kinds of information derived over mutually different periods, for correcting weft insertion. A plurality of control rules prepared according to control algorithms, a plurality of data table for weft insertion prepared according to the control algorithms, or approximate expressions are used for calculating the control conditions of an actuator (66) for weft insertion, and the actuator is controlled on the basis of the calculated control conditions.

Description: The present invention relates to a method of controlling weft insertion in a jet loom comprising controlling a weft insertion actuator according to control condition data derived from information about the operation of the loom and a jet loom comprising a weft insertion actuator, means for providing information about the operation of the loom and control means for controlling the actuator according to control condition data derived from said information There has been proposed such a technique for controlling weft insertion so as to ensure fabrics have predetermined qualities by correcting control conditions, that is, control parameters such as the pressure of the fluid jetted from a main nozzle (referred to hereinafter as "main pressure") or the pressure of fluid jetted from a subnozzle (referred to hereinafter as "subpressure") and then controlling actuators thereof on the basis of either running information, such as the rotational angle (arrival angle) of a main shaft when a weft inserted into a warp shed reaches a predetermined position, machine stoppage information such as the causes of a weaving machine stoppages and the frequency of stoppages and quality information such as slack filling in woven fabrics and the frequency thereof. Now, the correction of the control conditions due to the running information is practised on a relatively short timescale during the operation of the weaving machine. On the other hand, since the correction of the control conditions due to the machine stoppage information or quality information is practicable only when the weaving machine happens to stop or when the product quality is lowered, these corrections are practised on a relatively long timescale. The necessary corrections indicated by the running information, the machine stoppage information and the quality information may sometimes conflict. Consequently, even though the correction of the control conditions based on such a plurality of kinds of information may be merely employed simultaneously, the corrections due on the basis of these different catagories of information cancel each other and correction on the basis of these categories of information cannot be achieved simultaneously. In other words, for example, even though the control conditions may be corrected on the basis of the machine stoppage information after the weaving machine has stopped, the control conditions are thereafter returned to the control conditions before the stoppage by the correction of the control conditions on the basis of the running information while the weaving machine is operating. As described above, the techniques known per se only correct the control conditions using a single category of information selected from the running information, the machine stoppage information and the quality information, as disclosed in JP-A-56-107046 and JP-A-63-75149. Therefore, the control conditions could not be corrected simultaneously on the basis of a plurality of categories of information, and an operator had to rely on his professional feelings and experience without relying on any automatic generation of these corrections. It is an aim of the present invention to enable the weft insertion to be automatically controlled on the basis of a plurality of categories of information without relying on the operator's professional feelings and experience. A method of controlling weft insertion in a jet loom, comprising controlling a weft insertion actuator, according to control condition data derived from information about the operation of the loom, according to the present invention, is characterized in that said information consists of data, comprising running information, determinable in a relatively short period and data, comprising stoppage information or product quality information, determinable only in a relatively long period, and in that the control condition data is derived from said information by means of a rule-based expert system or an algorithm derived empirically from a skilled person's operation of a loom. A jet loom, according to the present invention, is characterised in that the information consists of data, comprising running information, determinable in a relatively short period and data, comprising stoppage information or product quality information, determinable only in a relatively long period, and in that the control means is operative to derive said control condition data from said information by means of a rule-based expert system or an algorithm derived empirically from a skilled person's operation of a loom. The rule-based expert system may be embodied in the form of a lookup table mapping the information onto control condition data. For example, in a rule-based embodiment where the control object is the main pressure and the information includes running information and either machine stoppage information or quality information, control may be effected in the following manner: "Increase the main pressure, irrespective of leading end troubles, blow-by at the leading ends, barrel slippings, an average value and a dispersion of final release timing, and an average value and a dispersion of arrival timing, when the slack fillings often happen"; "Do not change the main pressure when no slack filling happens, but when leading end troubles, blow-by at the leading ends and barrel slippings often happen and when the slack fillings happened before." "Decrease the main pressure, irrespective of leading end troubles, blow-by at the leading ends, barrel slipping, an average value and a dispersion of final release timing, and an average value and a dispersion of arrival timing, when no slack filing happens, but when leading end troubles, blow-by at the leading ends and barrel slippings often happen and when no slack fillings happened before." The expert system obtains the control condition data on the basis of a plurality of control rules using at least two kinds of information including running information with either machine stoppage information or quality information, for example, in the following manner: "Increase the main pressure by P, when a present slack filling frequency is often" "Do not change the main pressure, when no slack filling happens, but when leading end troubles, blow-by at the leading ends and barrel slipping often happen and when the slack fillings happened before" and "Decrease the main pressure by p, when no slack filling happens, but when leading end troubles, blow-by at the leading ends and barrel slippings often happen and when no slack filing happened before." In this case, the p may be a value for actually altering the pressure, a value for altering an objective value of the pressure, a value in common to the control rules or a different value every each control rule. The control condition data obtained is used to control an actuator, such as a pressure regulator, on the basis of the supplied control condition data. In case where a lookup table is used, data such as a corrected value for a control object, such as main pressure, or a corrected value for an objective value of the control object, every the combination of the running information with either the machine stoppage information or the quality information is used to address to read-out data. In this case, the data may be a value for actually altering the control condition such as a pressure, or a value for altering a target value for the control condition. In an embodiment, some weaving machines are actually operated by a skilled operator to obtain data such as the running information, the machine stoppage information or the quality information, and the control condition for the actuator at that time. Then, approximate expressions can be obtained from these data by a double regression analysis, for example. The approximate expressions thus obtained approximate to the control algorithm considered by the skillful operators. According to the control method and the control apparatus which employ the approximate expressions, weft inserting can also be controlled by using not only the running information under operation but also the machine stoppage information or the quality information, and the weft insertion can be performed satisfactorily. Embodiments of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which: Fig. 1 is a block diagram showing the electric circuit of a weaving machine provided with a weft inserting control apparatus of a preferred embodiment of the present invention; Fig. 2 is a block diagram showing the electric circuit of a weft inserting control apparatus of another embodiment of the present invention; Fig. 3 is a block diagram showing the electric circuit of a weft inserting control apparatus of a further embodiment of the present invention; and Fig. 4 is a view showing a data table used in the weft inserting control apparatus of Fig. 3. Referring now to Fig. 1, a weaving machine 10 is a jet loom of either an air or water type, and includes a drum type length measuring storage unit 14 for a weft 12. The weft 12 is wound in a weft package 16. The weft 12 is supplied from the weft package 16 to a weft inserting unit 18 known per se through the length measuring storage unit 14 and is inserted in a warp shed 22 from the preceding weft inserting unit. At the measurement time, the weft 12 is prevented from being released from a length measuring-and-storage drum 28 by an engagement pin 26, having a top portion operated by an electromagnetic solenoid 24, and is stored while having a predetermined length wrapped around the circumferential surface of the drum 28 by the rotation of a yarn guide 30. On the other hand, at the weft insertion time, the weft 12 is released from the drum 28 by the release of the pin 26, and is cut off after the weft 12 is ejected from a main nozzle 32 of the weft inserting unit 18 together with fluid so as to be inserted into the warp shed 22. The weft insertion unit 18 includes a plurality of subnozzles 34 for jetting the fluid to advance the weft 12 in a predetermined direction at the weft insertion time. Working fluid from a pressure source 36 is supplied to the main nozzle 32 through a pressure regulator 38 and a switching valve 40. The working fluid from the pressure source 36 is supplied to each subnozzle 34 through a pressure regulator 42 and a corresponded switching valve 44. The weaving machine 10 also includes a motor 48 for a main shaft 46 for driving a reed. The rotation of the motor 48 is transmitted from a connection mechanism 50 to the main shaft 46. The main shaft 46 is attached with both an encoder 52 for generating a rotational angle signal corresponding to the rotational angle of the main shaft and an electromagnetic brake 54 for the main shaft 46. The length measuring storage unit 14 and the weft insertion unit 18 are driven together with healds and reed in synchronism with the rotation of the main shaft 46. A weft insertion control apparatus for the weaving machine 10 includes a detection circuit 60 for detecting operating information with respect to the weft insertion, a memory circuit 62 for storing various information, data or the like, a setting circuit 64 for manually setting various information, an operation circuit 66 for obtaining a control condition on the basis of the information and data from each of the preceding circuits 60 through 64, a pressure controller 68 for controlling the pressure regulators 38 and 42 on the basis of the signal supplied from the operation circuit 66, a timing controller 70 for driving the switching valves 40 and 44 and the electromagnetic solenoid 24 on the basis of the signal supplied from the operation circuit 66, and a tension controller 72 for controlling a warp tension mechanism (not shown) on the basis of the signal supplied from the operation circuit 66. The operating information includes running information, machine stoppage information, quality information and a pick number. Therefore, the respective output signals 74a, 76a, 78a and 52a of a first detector 74 for detecting that the weft 12 has been inserted up to a final position thereof, a second detector 76 for detecting that the weft 12 has been inserted up to not less than a permissible position thereof, a release sensor 78 for detecting that the weft 12 has been released from the length measuring storage unit 14 and an encoder 52 are supplied to the detection circuit 60. The output signal 78a of the release sensor 78 is also supplied to the timing controller 70. The detection circuit 60 is provided with a circuit 60a for detecting the weft running state, a circuit 60b for detecting the cause of the stopping of the weaving machine, a circuit 60c for detecting a fabric quality and a circuit 60d for detecting picks or the like. As for the running information, for example, use is made of an average value and a dispersion of weft running timings such as so-called release timings indicated by rotational angle (release angle) of the main shaft when the weft at a predetermined winding stitch is released from the length measuring storage unit and so-called arrival timings indicated by the rotational angle (arrival angle) of the main shaft when a leading end portion of the weft reaches a predetermined position. As for the running timing, at least one selected from the following can be used, that is: so-called "final release timing" indicated by the rotational angle of the main shaft when the final roll of the weft is released from the length measuring storage unit; so-called "final arrival timing" indicated by rotational angle of the main shaft when leading end portion of the weft reaches the final position; and so-called "intermediate arrival timing" indicated by rotational angle of the main shaft when the weft reaches a predetermined position between the length measuring storage unit and the final position. As for a specific value of an average value of the running timings, for example, at least one selected from the following can be used, that is: the average value of running timings itself; the difference between an average value of running timings and target value thereof, that is, an average value error; the average value of the maximum or minimum value for running timings; and the difference between the average value of the maximum or minimum value for running timings and a target value therefore. As for a specific value of the dispersion of the running timing, for example, at least one selected from the following can be used, that is: the dispersion of running timing itself; the difference between the dispersion of the running timings and a target value therefore, that is, a dispersion error; the dispersion of the maximum or minimum value in running timings itself; and the difference between the dispersion of the maximum or minimum value for the running timings and a target value therefor. The machine stoppage information is the machine stoppage frequency for each cause of the stopping of machine. As for a machine stoppage cause, there are a so-called "H1 stop" due to the fact that the weft 12 cannot be detected by the first detector 74 and a so-called "H2 stop" due to the fact that the weft 12 cannot be detected by the second detector 76. As for the causes for H1 stop and H2 stop, for example, the following will be listed. H1 stop: leading end troubles Vent pick Warp looping Length measuring mistake Blow-by at the leading ends Cutting mistake Stop by running out H2 Stop: Barrel slipping Run out of constraint As for the quality information, the following will be listed: Slack filling Kinky thread fluff In the case where there are sensors for enabling automatic detection of individual phenomena, the machine stoppage information and the quality information can, however, be obtained by the input of these signals, and in the case where these sensors are not available, the preceding information can be obtained by manual input on the basis of the operator's judgement. Furthermore, the quality information is input in dependence on the sensor or the operator's judgement during the operation of the weaving machine or after the machine stops. As for the control conditions, that is, control parameters, for example, at least one selected from the following can be used, that is: Main pressure; Subpressure; Timing at the start of main nozzle; Timing at the end of a a fluid ejection from the fluid ejection from the main nozzle; Timing at the start of a fluid ejection from the subnozzle, Timing at the end of a fluid ejection from the subnozzle; Timing at the start of a weft release by the length measuring storage unit; Timing at the end of a weft release by the length measuring storage unit; and Start time for weft inserting, that is, start time for weft picking. Now, the start time for the weft insertion means is defined by both the timing at the start of a fluid ejection from the main nozzle and the timing at the start of a weft release from the length measuring storage unit, and is always a parameter when the start time for weft inserting, is set so that both of such timings may be altered interlockingly. The kinds of threads, the representative values (average value, median, mode, fastest value, latest value or the like) of the target values for the control parameters, the dispersion (standared deviation, range or the like) of the target values for the control parameters, the sample number (pick number, woven length, time) and the upper or lower limit value of operation content are all set in the setter 64. Any of correction values from a plurality of control rules and the control conditions and the approximate expressions are stored in the memory circuit 62, depending on selection either of an expert system, a data table or the approximate expressions for the control conditions. The correction values from a plurality of control rules and the control conditions are prepared according to a predetermined control procedure. On the other hand, the approximate expressions are obtained by causing the weaving machine to be actually operated by a skillful operator to give data for the running information, machine stoppage information or quality information, the control conditions for the actuator or the like at that time and then making the double regression analysis from the preceding data. As described in prior art, however, various automatic control systems operating on the basis of the running information are generally attached to the weaving machine as the control during the operation of the weaving machine. For example, as for the automatic control system, there are some systems for automatically varying the pressure and/or the jet timing so that a mainshaft angle for weft to reach a weft sensor, provided at a predetermined position in the weft insertion path, may be constant. If an automatic control system operating on the basis of the machine stoppage information or the quality information made after the weaving machine stops is merely added to this automatic control system, both of these automatic control systems interfere with each other and the functions thereof cannot be activated together. In the present invention, now, this problem has been solved by the following two techniques, respectively. (1) An automatic control system operating on the basis of running information is combined with an automatic control system operating on the basis of machine stoppage information to provide a control procedure, in which the running information, the machine stoppage information and the quality information are combined with one another, and according to this control procedure, the control conditions of a pressure, timing or the like are varied. (2) An automatic control system operated on the basis of running information is worked as it is, and a control procedure operating on the machine stoppage information and the quality information does not vary the control conditions of the pressure or the like, but corrects a set-point value to be used in an automatic control system operating on the basis of the running information. According to the above-described (1), any control conditions are corrected by combined control procedure operating on the basis of the running information, the machine stoppage information and the quality information, and consequently, control can be performed satisfactorily for each information category. According to the above-described (2), the set-point value to be determined in the existing automatic control system on the basis of running information, is adjusted by the automatic control system on the basis of the machine stoppage information and the quality information, and consequently, control is performed satisfactorily for information category without interference. The following will show one embodiment of the control procedure on the basis of the above-described example (1). In addition, the following control procedure is applicable in the case where the control condition is main pressure, but it may be applied to other control conditions or the combinations thereof. A1: Increase the main pressure, independently of any leading end troubles, blow-by at the leading ends, barrel slippage, the average value and the dispersion of final release timings and the average value and the dispersion of arrival timing, when there are slack fillings. A2: Do not change the main pressure, when there is no slack filling, and any leading end trouble, blow-by at the leading ends and barrel slippages often happen but when there were slack fillings before. A3: Decrease the main pressure, independently of the average value and the dispersion of final release timings and the average value and the dispersion of arrival timing, when there is no slack filling, leading end trouble, blow-by at the leading ends and barrel slippages often happen and there was no slack filling before. A4: Do not change the main pressure, when there is no slack filling, and leading end trouble, blowby at the leading ends and barrel slippages happen little, but when there were slack fillings before or leading end trouble, blow-by at the leading ends and barrel slippages did not happen before. A5: Increase the main pressure, when there is no slack filling, and leading end trouble, blow-by at the leading ends and barrel slippages happen little, but when there was no slack filling before, any leading end troubles, blow-by at the leading ends and barrel slippages happened little before and the average value of the final release timings corresponds to a late final release time or the dispersion thereof is large. A6: Increase the main pressure, when there is and was no slack filling and leading end trouble, blowby at the leading ends and barrel slippages happen little and happened little before, but when the average value of the final release timing corresponds to an early finl release time, the dispersion of the final release timing is small, the average value of arrival timing corresponds to a late arrival time and the dispersion of the arrival timing is large. A7: Increase the main pressure, when there is and was no slack filling and leading end trouble, blow-by at the leading ends and barrel slippages happen little and happened little before, but when the average value of the final release timings corresponds to an early final release time, the dispersion of the final release timings is small, the average value of arrival timings corresponds to a late arrival time, and the dispersion of the arrival timings is small. A8: Do not change the main pressure, when there is and was no slack filling and leading end trouble, blow-by at the leading ends and barrel slippages happen little and happened little before, but when the average value of the final release timings corresponds to an early release time, the dispersion of the arrival timings is large. A9: Decrease the main pressure, when there is and was no slack filling and leading end trouble, blow-by at the leading ends and barrel slippages happen little and happened little before, but when the average value of the final release timings corresponds to an early release time, the dispersion of the final release timings is small, the average value of the arrival timings corresponds to an early arrival time and the dispersion of arrival timings is small. In the control procedure described above, since slack fillings are a problem related to fabric quality, the control condition is corrected if a slack filling happens even only at one time. On the other hand, in the case of leading end troubles, blow-by at the leading ends and barrel slippages, the control condition is corrected depending on the generation frequencies thereof. It can be judged by comparing the generation ratios between the generation times during a certain period of time (hour, pick number and woven length) and each machine stoppage cause to the total machine stoppage during the certain period of time with limiting values therefore whether the frequencies are "large" or "small". The word "before" can mean an arbitrary time in the past, and for example, it can be set as a measure of the time while a weft package is consumed. Furthermore, the terms "small", "large", "fast", and "late" can be standardized using corresponding objective values and limiting values. Now, on the basis of the above description (2), one embodiment of the control algorithm for correcting actual control information by correcting the set point values of the control conditions will now be shown. This is an embodiment wherein the automatic control system controls the main pressure on the basis of running information so that the running timing of a weft may be arranged within target limits. The parentheses show the corrected state of the resulting main pressure. A10: Lower the target value for the average value of arrival timing. (Increase the main pressure), when there were slack fillings. A11: Lower the target values for the average values of the final release timings and arrival timings and increase the target values for both dispersions (Decrease the main pressure.), when leading end trouble happens often. A12: Increase the target values for the average values of final release timing and arrival timing and enlarge the objective values of both dispersions (Decrease the main pressure.), when blow-by at the leading ends happens often. A13: Increase the target values for the average values of the final release timings and the arrival timings and increase the target values for both dispersions (Decrease the main pressure.), when barrel slippages happen often. The control relationships, described above, can also be prepared with respect to the preceding control conditions, and it may be prepared using other information as well. In the case where the weft inserting control apparatus uses an expert system, a plurality of control rules prepared according to the preceding control procedure are stored in the memory circuit 62. On the other hand, in case where the weft inserting control apparatus uses the data table, a plurality of data for weft insertion, prepared according to the preceding control relationships are stored in a memory circuit. Furthermore, in the case where the weft inserting control apparatus uses the approximate expression, the approximate expression is stored in the memory circuit 62. Now, a specific method for controlling weft inserting will be explained. The following explanation relates to the case of controlling the main pressure, but it can also control other control conditions such as the subpressure, action timing of the engagement pin or the like in a similar manner. Other information may be used as well. First of all, referring now to Fig. 1, a detailed description of a control method for the main pressure wiring the approximate expression will be given. The following approximate expression for obtaining a corrected value of the main pressure is stored in the memory circuit 62. M = f(µk - µk0, σk - σk0, µt - µt0, σt - σt0, y, s) wherein, µk : the average value of the final release timings, σk : the dispersion of the final release timings, µt : the average value of the arrival timings, σt : the dispersion of the arrival timings, µk0 : the target value for the average value of the final release timings, σk0 : the target value for the dispersion of final release timings µt0 : the target value for the average value of the arrival timings, σt0 : the target value for the dispersion of the arrival timings, y : the frequency of slack filling, ΔM : the corrected value for the main pressure, and s : the ratio of the total of machine stoppage frequencies due to leading end troubles, blow-by at the leading ends and barrel slippages to the total machine stoppages frequency. The preceding approximate expression can be obtained by actually operating the weaving machine, experimentally recording each value of input variables at that time and the correction by a skillful operator, and making a double regression analysis using these values. The target value µk0 for the average value of the final release timings, the target value σkO for the dispersion of the final release timings, the target value µt0 for the average value of the arrival timings, and the target value σtO for the dispersion of the arrival timings are preliminarily set in the setting circuit 64. The operation circuit 66 calculates the average value µk and the dispersion σk of final release timings and the average value µt and the dispersion at of arrival timings on the basis of the final release timings and the arrival timing which are outputted from the running state detection circuit 60a. The operation circuit 66 also calculates a total value due to the leading end troubles, blow-by at the leading ends and barrel slippages, that is, a total machine stoppage frequency, a sum of the total of the machine stoppage frequency, and a ratio s of the total machine stoppage frequency to the overall machine stoppage frequency on the basis of machine stoppage signal for having a particular cause which is outputted from the machine stoppage cause detection circuit 60b. Furthermore, the operation circuit 66 calculates a slack filling frequency y on the basis of a slack filling signal which is output from a fabric quality detection circuit 60c, and further calculates a pick number (weft insertion frequency) on the basis of a detection signal which is output from the pick detection circuit 60d. By substituting the values of µk, µk0, σk, σk0, µt, µt0, σt, σt0, y and s into the preceding approximate expression every time the pick number reaches a set value in the setting circuit 64, the operation circuit 66 calculates a correction valve ΔM for the main pressure and adds the calculated correction valve to the present main pressure to give a new main pressure. The operation circuit 66 provides the calculated main pressure to a pressure controller 68 as it is, in a form of a new main pressure, in the case where the new main pressure is within the upper and lower limit values set in the setting circuit 64, while the operation circuit 66 provides a limiting value to the pressure controller 68 as a new main pressure in case where the calculated main pressure is at the outside of the upper and lower limit values. Accordingly, the pressure controller 68 adjusts the main pressure to a new value. As a result, the weft insertion is made so as to satisfy any of the running state, stopping state of the weaving machine and fabric quality criteria. The preceding process is carried out every predetermined pick number (or at regular time intervals.) The preceding approximate expression may be calculated for each kind of thread. Each coefficient for each kind of thread is defined as follows: filament yarn : 1, acetate yarn : 2, finished yarn : 3, glass yarn : 4 and span yarn; 5, and these coefficients may be incorporated into the approximate expression. According to the control method by use of the preceding approximate expression, the storage capacity of the memory circuit becomes remarkably small. Referring now to Fig. 2, the detailed description of a method for controlling weft inserting by use of an expert system will be given in the following. The operation circuit 66 comprises a circuit 80 for statistically processing the output signals received from the running state detection circuit 60a, the machine stoppage cause detection circuit 60b and the fabric quality detection circuit 60c, a counter 82 for counting the output signal from the pick detection circuit 60d until the output signal becomes equal to the value set in the setting circuit 64, an inference engine 84 for inferring correction values for control conditions on the basis of a plurality of control rules stored in the memory circuit 62, and a controller 86 for calculating renewed control conditions on the basis of the output signals from the circuits 64, 80, 82, and 84. An embodiment of the control rules R1 through R9 in the case of the control condition being the main pressure will be described. The control rules R1 through R9 correspond to the control procedure definitions A1 through A9, respectively. R' : If there are leading end trouble and, blow-by at the leading ends and barrel slippages happen little, then s = 0, and otherwise s = 1. R" ' If there are leading end troubles, and blow-by at the leading ends and barrel slippages previously happened little, then s' = 0, and otherwise s' = 1. R1 : If y > 0, then ΔM = +p. R2 : If y = 0, s = 1 and y' > 0, then ΔM = O. R3 : If y = 0, s = 1 and y' = 0, then ΔM =-p. R4 : If y = 0, s = 0 and beside y' > 0 or s' = 0, then ΔM= O. R5 : If y = 0, s = 0, y' = 0, s' = 0 and besides µk > µk0 or σk > σkO, then M = +p. R6 : If y = 0, s = 0, y' = 0, s' = 0, µk < µk0, and σk < σk0, besides µt > µt0 and σt > σt0, then ΔM = +p. R7 : If y = 0, s = 0, y' = 0, s' = 0, µk < µk0, and σk < σk0, besides µt > µt0 and σt < σt0, then ΔM = +p. R8 : If y = 0, s = 0, y' = 0, s' = 0, µk < µk0, and σk < σk0, besides µt < µt0 and σt > σtO, then ΔM = 0. R9 : If y = 0, s = 0, y' = 0, s' = 0, µk < µk0, and σk < σkO, besides µt < µt0 and σt < σtO, then ΔM = -p. In the preceding control rules R1 through R9, the symbols indicate as follows: µk : the average value of the final release timings, σk : the dispersion of the final release timings, µt : the average value of the arrival timings, σt : the dispersion of the arrival timings, σk0 : a threshold for the average value of the final release timings, µk0 : a threshold for the dispersion of the final release timings, µt0 : a threshold for the average value of the arrival timings, σt0 : a threshold for the dispersion of the arrival timings, y : the present slack filling frequency, y' : the previous slack filling frequency, ΔM : the corrected value for the main pressure, p : a variation quantity for the main pressure preliminarily given, s : the ratio of the total machine stoppage frequency due to leading end troubles, blow-by at the leading ends and barrel slippages to a present overall machine stoppage frequency, and s' : a ratio of the total machine stoppage frequency due to leading end troubles, blow-by at the leading ends and barrel slippages to a previous overall machine stoppage frequency. The average value and the dispersion µk and σk of the final release timings and the average value and the dispersion µt and σt of the arrival timings in the preceding control rules R1 through R9 are calculated in the statistical processing circuit 80 on the basis of the final release timings and arrival timings which are generated by the running state detection circuit 60a. Also, the total machine stoppage frequency due to leading troubles, blow-by at the leading ends and barrel slippages, the overall machine stoppage frequency, the ratio s and the ratio s' are calculated in the statistical processing circuit 80 on the basis of the individual causes of machine stoppage signals, generated from the machine stoppage cause detection circuit 60b. Furthermore, the present slack filling frequency y and the previous slack filling frequency y' are calculated in the statistical processing circuit 80 on the basis of the slack filling signals generated by the fabric quality detection circuit 60c. The threshold µkO the threshold kO the threshold µtO the threshold otO in the dispersion of arrival timing, and the variation p of the main pressure respectively, are preliminarily set in the setting circuit 64. The various threshold values can be the same as various target values used in the preceding embodiment. Whenever the output value of the counter 82 becomes equal to the previously set value in the setting circuit 64, the controller 86 receives the data from the statistical processing circuit 80 and provides the received data to the inference engine 84. Then, the inference engine 84 infers the correction value ΔM for the main pressure on the basis of the received data, and the control rules R', R" and R1 through R9 and provides the correction value ΔM to the controller 86. The controller 86 calculates a new value for the main pressure by adding the correction value ΔM to the present main pressure value. If the resultant value for the main pressure is within the upper and lower limit values, then the controller 86 provides the resultant value as the new present value for the main pressure through line 88 to the pressure controller 68 in Fig. 1. If the resultant value for the main pressure is outside the upper and lower limit values, then the limiting value is provided as the new value for the main pressure to the pressure controller 68 through line 88. Now, the pressure controller 68 adjusts the main pressure to the new value, and as a result, the weft insertion is performed under satisfactorily for each of the running state of the weft, the stopping state of the weaving machine and the fabric quality. The preceding process in this case is carried out every predetermined pick number (or at regular intervals of time). In this preferred embodiment, the main pressure valve itself is determined on the basis of the control relationships Ai through A9 in a combination with the running information, machine stoppage information and quality information. Instead of these relationships, use may be made of the control relationships A10 through A13 for correcting the setpoint value used in an automatic control system operating on the basis of running information. Referring now to Figs. 3 and 4, a method of controlling weft insertion by use of a data table will be explained in the following. This preferred embodiment is based on the control relationships A10 through A13, so that various running timings may be accommodated within the set-point values, of an automatic control system operating on the basis of running information, and corrects the set-point values, used in this automatic control system, on the basis of the machine stoppage information and the quality information. The output signals from the machine stoppage cause detection circuit 60b and the fabric quality detection circuit 60c are provided to data converting section 90 and 92 within the operation circuit 66. On the basis of the individual cause of a machine stoppage signal, generated by the machine stoppage cause detection circuit 60b, the data converting section 90 calculates both the total machine stoppage frequency due to leading end troubles, blow-by at the leading ends and barrel slippages and the overall machine stoppage frequency to obtain the ratio s of the total machine stoppage frequency to the overall machine stoppage frequency, and provides the value thus obtained to a Read Only Memory, that is, a ROM 94 in the memory circuit 62. On the other hand, the data converting section 92 calculates the slack filling frequency y on the basis of the slack filling signals received from the fabric quality detection circuit 60c to provide the calculated value y to the ROM 94. The ROM 94 stores the following data for each combination of the slack filling frequency y and the ratio s as a table (shown in Fig. 4(A)) according to the preceding control relationships A10 through A13; a correction value Δµk0 for the target value for the average value of the final release timings; a correction value AσkO for the target value for the dispersion of the final release timings; a correction value Δµt0 for the target value for the average value of the arrival timings; and a correction value Aσt0 for the target value of the dispersion of the arrival timings. Also, the ROM 94 receives the slack filling frequency y and the ratio s as address signals and then provides the correction values Δµk0, ΔσkO, ΔµtO, and Δσt0 corresponding to the received address signals through an output section 96 to an adder section 98 in the operation circuit 66. The adder circuit 98 adds the correction values Δµk0, ΔσkO, ΔµtO, and Δσt0 to the corresponding target values set in a target value setter 64a of the setting circuit to calculate new objective values µk0, σk0, µt0, and σt0, respectively. Then, the adder circuit 98 provides the calculated target values to a deviation calculating section 100 in the operation circuit 66. The deviation calculating section 100 calculates the average values µk and µt and the dispersions ak and at of the corresponding timings on the basis of the final release timings and arrival timings which are provided from the running state detection circuit 60a, and then calculates the deviations of the calculated values from the corresponding target values µk0, σk0, µt0 and σt0 supplied from the adder section 98. Then, the deviation calculating section 100 provides the deviations thus obtained to the Read Only Memory, that is ROM 104 in the memory circuit 62 through a data converting section 102 in operation circuit 66. The ROM 104 stores the variation ΔM for the main pressure as a table shown in Fig. 4(B), for each combination of actual values, that is, the deviation (µk - µk0) of the average value of the final release timings; the deviation (σk - σkO) of the dispersion of the final release timings; the deviation (µt - µt0) of the average value of the arrival timings; and the deviation (σt - σt0) of the dispersion of the arrival timings. In addition, the ROM 104 receives the preceding deviations as an address signal and outputs the variation ΔM corresponding to the received address signal to an adder section 106 in the operation circuit 66. The adder section 106 adds the variation ΔM supplied from the ROM 104 to the present main pressure M supplied from a memory section 108 and then provides the resultant value to a limiter section 110 in the operation circuit 66. When the main pressure supplied from the adder section 106 is within the upper and lower limit values set in a limiting value setter 64b the limiter section 110 provides the main pressure from the adder section 106 to the pressure-controller 68 in Fig. 1 through a line 112 as a new main pressure. The limiter section 110, however, outputs the upper limit value in case where the main pressure from the adder section 106 exceeds the upper limit value and the lower limit value in case where the preceding main pressure does not reach the lower limit value to the line 112 as a new main pressure. Accordingly, the pressure controller 68 adjusts the main pressure to a new value. As a result, weft insertion is carried out so as to satisfy each of the weft running state, the stopping state of the weaving machine and the fabric quality criteria. The preceding process is also carried out every a predetermined pick number (or at regular intervals of time). The new main pressure in the line 112 is stored in the memory section 108 to be used as a present main pressure in the subsequent correction process. A target value, set in an initial setter 64c of the setting circuit 64, is stored in the memory section 108 at the start of the operation of the apparatus for controlling weft insertion. The table shown in Fig. 4 is one of the embodiments, and the tables of the ROM 94 and ROM 104 are preferably subdivided within a permissible range of the memory capacity thereof. Incidentally, this preferred embodiment is based on the control relationships A10 through A13 for correcting the set-point value to be used in the automatic control system operating on the basis of the running information. Instead of this, it may be based on the control relationships A1 through A9 in combination with the running information, machine stoppage information and quality information in a manner similar to the preceding embodiment.

Claims: A method of controlling weft insertion in a jet loom comprising controlling a weft insertion actuator (32) according to control condition data derived from information about the operation of the loom (10), characterised in that said information consists of data, comprising running information, determinable in a relatively short period and data, comprising stoppage information or product quality information, determinable only in a relatively long period, and in that the control condition data is derived from said information by means of a rule-based expert system or an algorithm derived empirically from a skilled person's operation of a loom. A method according to claim 1, wherein said rule-based expert system is embodied in a lookup table. A jet loom comprising a weft insertion actuator (32), means (60) for providing information about the operation of the loom (10) and control means (66,68,38,70,40) for controlling the actuator according to control condition data derived from said information, characterised in that said information consists of data, comprising running information, determinable in a relatively short period and data, comprising stopping information or product quality information, determinable only in a relatively long period, and in that the control means is operative to derive said control condition data from said information by means of a rule-based expert system or an algorithm derived empirically from a skilled person's operation of a loom. A loom according to claim 3, wherein the control means comprises a memory (94,104) programmed with the rule-based expert system in the form of a lookup table mapping said information onto control condition data.

Inventors: SAINEN TSUTOMU, SAINEN, TSUTOMU
Applicants: TSUDAKOMA IND CO LTD, TSUDAKOMA KOGYO KABUSHIKI KAISHA
Application year: 1992
Main classification: D03D51
IPC codes: D03D47, D03D51