Pressure-intensifying type fluid pressure cylinder

Abstract: A pressure-intensifying type fluid pressure cylinder, comprising an auxiliary cylinder chamber (21;71) provided outside a rod cover (4;54) and a pressure intensifying piston (10;60) which is axially and slidably disposed on the outer peripheral portion of a piston rod (6;56) in the auxiliary cylinder chamber (21;71). In some embodiments, steel balls (63) are disposed around the piston rod in space defined by a tapered surface on the pressure intensifying piston. In other embodiments, a concave locking portion (6c) is formed on the outer peripheral portion of the piston rod and locking member (16) is provided in the pressure intensifying piston which locking member is adapted to make the pressure intensifying piston (20;60) and the piston rod act as a single body as a result of the locking member being engaged in the concave locking portion (6c). When the piston rod reaches a little before the end of full extension, fluid pressure enters, via a passageway in the auxiliary cylinder chamber, between the pressure intensifying piston and the rod cover. When the pressure intensifying piston moves, the locking member is fixed in the concave locking portion and the pressure intensifying piston is locked with regard to the piston rod, or, the steel balls lock the pressure intensifying piston with respect to the piston rod, and the application force resulting from the movement of the pressure intensifying piston is added to application force of the piston rod until the piston rod has been fully extended, and the application force of the piston rod towards the end of its extension is thus increased.

Description: The present invention relates to a fluid pressure cylinder such as an air cylinder or an oil hydraulic cylinder, and particularly to a pressure-intensifying type fluid pressure cylinder, the application force of which is intensified towards the end of the extension of a piston rod from the cylinder. Fluid pressure cylinders are used in various types of operating mechanisms such as clamping mechanisms, compression mechanisms, and caulking mechanisms. In clamping mechanisms, compression mechanisms, and the like, normally, a high application force is not necessary at the beginning of the application while a high application force is necessary at the end of the application. Accordingly, a fluid pressure cylinder which drives the mechanism should supply a greater application force towards the end of extension of the piston rod compared with that at the start of extension or at an intermediate position. Therefore, when the size of a cylinder tube of a fluid pressure cylinder for a clamping mechanism or the like is determined, a fluid pressure cylinder is normally selected by which the necessary application force at the end part of the application can be obtained. So, conventionally, there is a problem that, even in a case when a small sized fluid pressure cylinder (the diameter of a cylinder tube whose cylinder is small) is sufficient with regard to the period from the beginning of extension of the piston rod to a position a little before the end of the fully extended condition, due to the relatively high application force required at the end of the piston extension, a fluid pressure cylinder which is big, heavy, and expensive must be used. Because of this, conventionally, a fluid pressure cylinder with a booster apparatus which is connected with a pipe line for supplying fluid pressure to the fluid pressure cylinder is also used for increasing the application force towards the end of piston extension by applying higher pressure in this condition. However, this kind of a booster apparatus has the problem that not only is its structure complicated but also it requires at least four solenoid operated valves, which leads to increased cost. A pressure cylinder is known from JP-A-58 005507 which comprises: a cylinder tube; a rod cover which is fixed to an end portion of the cylinder tube, the rod cover having a passageway within it to enable fluid pressure to enter an auxiliary chamber formed outside the rod cover; a piston rod which is disposed in the cylinder tube and which is supported by the rod cover; the pressure intensifying piston being axially slidably disposed within the auxiliary cylinder chamber on the outer periphery of the piston rod. In accordance with the present invention, a pressure-intensifying type fluid pressure cylinder is provided which comprises a cylinder tube, a rod cover which is fixed to an end portion of the cylinder tube, the rod cover having a passageway within it to enable fluid pressure to enter an auxiliary cylinder chamber formed outside the rod cover when a piston rod which is disposed in the cylinder tube and is supported by the rod cover, reaches a position a little before its fully extended state; a pressure intensifying piston which is axially slidably disposed on the outer peripheral portion of the piston rod and in the auxiliary cylinder chamber, characterised in that the inner surface of the pressure intensifying piston which embraces the piston rod having a tapered surface which embraces an inner space; and a plurality of steel balls disposed in said space, embraced by said tapered surface of the piston and adapted to lock the pressure intensifying piston with respect to the piston rod when fluid pressure enters the auxiliary cylinder chamber and the pressure intensifying piston is moved. With a pressure-intensifying type fluid pressure cylinder having the above arrangement, fluid pressure is applied to the cylinder chamber between the head cover and the piston and the piston and a piston rod are driven in the extending direction. Here, when the piston rod reaches a position a little before its fully extended state, fluid pressure enters, via the passageway disposed in the rod cover, the auxiliary cylinder chamber between the pressure intensifying piston and the rod cover, this fluid pressure urging the pressure intensifying piston in the direction of the piston rod, and together with this, the steel balls located inside the pressure intensifying piston are strongly pressed against the outer peripheral portion of the piston rod by the tapered surface, whereby the pressure intensifying piston is locked with respect to the piston rod. In this way, after this and until the piston rod is fully extended, the application force from the movement of the pressure intensifying piston due to the fluid pressure is added to the application force of the piston rod, whereby the application force of the piston rod is increased around the end of extension. The object of the present invention, as described in the above, to provide a pressure-intensifying type fluid pressure cylinder with which increased application force can be provided around the end of extension of a piston rod, is thus achieved with a structure which is comparatively simple, and miniaturization of which is possible. The invention is described further hereinafter, by way of example only, with reference to the accompanying drawings, in which:- Fig. 1 is a plan view of a fluid pressure cylinder showing an embodiment of the present invention; Fig. 2 is an enlarged sectional view taken along the line VIII-VIII of Fig. 1; Fig. 3 is a sectional view taken along the line IX-IX of Fig. 2; Fig. 4 is a sectional view showing a state when a different level portion of a piston rod touches a pressure intensifying piston; Fig. 5 is a sectional view showing a state when the pressure intensifying piston is locked with the piston rod through steel balls for locking; Fig. 6 is an enlarged sectional view of a fluid pressure cylinder showing a further embodiment of the present invention; and Fig. 7 is an enlarged sectional view around the end of extrusion of the fluid pressure cylinder. Fig. 1 is a plan view of embodiment of fluid pressure cylinder in accordance with the present invention. Fig. 2 is an enlarged sectional view taken along the line VIII-VIII of Fig. 1. A head cover 52 is fixed at the rear end of a cylinder tube 51 so as to close the rear end of the cylinder tube 51. A rod cover 54 is fixed on the front end of the cylinder tube 51 so as to slidably support a piston rod 56 and so as to close the open portion of the tube. Further, an auxiliary cylinder tube 51a is connected with and fixed to the outside of the rod cover 54. An auxiliary rod cover 53 is fixed to the front end of the auxiliary cylinder tube 51a so as to close the end portion and so as to slidably support the piston rod 56. An auxiliary cylinder chamber 71 is formed in the auxiliary cylinder tube 51a. A piston 55 is disposed in the cylinder tube 51. The piston rod 56 is fixed to the piston 55. As shown in Fig 8, the piston rod 56 has a portion of larger radius 56a at its rear end. Following the portion of larger radius 56a, a rod portion of normal radius extends to the front end by way of a tapered shoulder portion 56b. A hole through which the piston rod 56 passes is provided in the middle of the rod cover 54. The radius of the hole corresponds substantially to the portion of larger radius 56a of the piston rod 56 so that the portion of larger radius 56a can just slide tightly through the hole. A sealing member 57 is fixedly attached on the inner peripheral side of the hole. Also, a metal bearing 58 and a sealing member 59 are fixedly attached in a recess in the middle of the auxiliary rod cover 53 which slidably supports the piston rod 56. A pressure intensifying piston 60 is slidably located in the auxiliary cylinder tube 51a between the rod cover 54 and the auxiliary rod cover 53, that is, in the auxiliary cylinder chamber 71. A coil spring 61 is disposed between the pressure intensifying piston 60 and the auxiliary rod cover 53. By means of the coil spring 61, the pressure intensifying Piston 60 is biassed to the right, as viewed, in Fig. 2, that is, towards the base portion. The piston rod 56 is located in an aperture in the pressure intensifying piston 60, the latter aperture being bored in the centre of and in the direction of the axis of the pressure intensifying piston 60. An abutment portion 60a for engaging the shoulder portion 56b of the piston rod 56 is formed on the outer peripheral portion of the hole. Further, a space (virtually conically concave portion) 62 having a tapered surface (conically tapered surface) 62a is formed around the piston rod 56 and inside the pressure intensifying piston 60. The space 62 is located so as to surround the piston rod 56, and its tapered surface 62a is formed so as to be tapered in the direction of the bottom end of the piston rod 56. In addition, for example, eight steel balls 63 are disposed in the space 62 so as to surround the piston rod 56. The steel balls 63 have an outer radius by which the steel balls 63 may touch the tapered surface 62a and the outer peripheral surface of the piston rod when the portion of larger radius 56a enters the space 62 of the pressure intensifying piston 60. A sealing member 64 is fixedly attached to the outer peripheral portion of the pressure intensifying piston 60, and a sealing member 65 is fixedly attached to the inner peripheral portion of the pressure intensifying piston 60. Furthermore, a lock release portion 67 for releasing the lock by the steel balls for lock 63 is protrudingly provided in the space 62 on the side of the auxiliary cylinder chamber 71 of the rod cover 54. The lock released portion 67 releases the lock by the steel balls for lock 63 by pressing the steel balls for lock 63 towards the front end when the piston rod 56 is operated to retract. A supply and exhaust port 75 which connects the rod cover 54 with the cylinder chamber 70 by way of a passageway 77 is disposed in the rod cover 54. Also, a supply and exhaust port 76 which connects the rod cover 54 with the auxiliary cylinder chamber 71 by way of a passageway 78 is disposed in the rod cover 54. A valve seat 79 is formed on the side of the auxiliary cylinder chamber 71 at the open end portion of the passageway 78. A sealing member 66 is fixedly attached to the side of the pressure intensifying piston which faces the valve seat 79. When the pressure intensifying piston 60 engages the rod cover 54, the sealing member 66 closely adheres to the valve seat 79 and closes the open portion of the passageway 78. Thus, the sealing member 66 and the valve seat 79 form a valve. A passageway 80 which connects the auxiliary rod cover 53 with the auxiliary cylinder chamber 71 is formed in the auxiliary rod cover 53 of the front end portion. The passageway 80 is connected with the passageway 77 through a pipe line 81, the passageway 77 itself being connected with the cylinder chamber 70. On the other hand, a supply and exhaust port 74 which connects the head cover 52 with the bottom portion of the cylinder chamber 70 is disposed in the head cover 52 of the bottom portion (see Fig. 1). The operation of the fluid pressure cylinder having the above arrangement is now described in the following. The supply and exhaust ports 74 and 76 are connected with one port of a directional control valve which valve itself is connected with a fluid pressure source. The supply and exhaust port 75 is connected with the other port of the directional control valve. When the directional control valve is switched so as to apply fluid pressure to the supply and exhaust ports 74 and 76 with the piston rod 56 in the retracted position or an intermediate position (Fig. 2), the piston 55 receives an application force to the left, as viewed in Fig. 2, and the piston rod 56 moves in its extending direction. In this condition, the fluid pressure is also applied to passageway 78 through the supply and exhaust port 76 and the pressure intensifying piston 60 is urged to the left in Fig. 2. However, as the coil spring 61 is stronger, the pressure intensifying piston 60 does not actually move. The piston rod 56 moves to the left in Fig. 2, and, when its shoulder portion 56b enters the space 62 in the pressure intensifying piston 60 from the rod cover 54, the piston rod 56 goes farther to the left with its tapered shoulder 56b lifting each of the steel balls of lock 63 around the portion of larger radius 56a. When the piston rod 56 reaches the position which is shown in Fig. 4, the shoulder portion 56b engages the abutment portion 60a of the pressure intensifying piston 60. As a result, the pressure intensifying piston 60 is urged to the left and it begins to move. Then, the rear surface of the pressure intensifying piston 60 (the seal member 66), which closely adheres to the valve seat 79, leaves the valve seat 79 and fluid enters the auxiliary cylinder chamber 71 through the passageway 78. Due to this fluid pressure, the pressure intensifying piston 60 is urged to the left, and at the same time, fluid enters the space 62. Due to the movement of the pressure intensifying piston 60 to the left (in the direction of extension of the piston rod 56) by being urged by the fluid pressure, the steel balls for the lock 63 in the space 62 are strongly pressed against the outer peripheral portion of the portion of larger radius 56a of the piston rod 56 by the tapered surface 62a. By this, the pressure intensifying piston 60 is locked by the steel balls with respect to the piston rod 56. Therefore, when the piston rod 56 reaches the position shown in Fig. 5, it is driven to full extension by the application force of the pressure intensifying piston 60 in addition to the application force of the piston 55. In other words, a little before the end of its full extension, the application force of the piston rod 56 is increased by the area of the pressure intensifying piston 60 which receives the pressure, and with this state of intensified pressure, the piston rod 56 is moved to its fully extended condition. On the other hand, when the piston rod 56 is operated to retract, the directional control valve is switched, fluid pressure is applied from the supply and exhaust port 75, and the supply and exhaust port 76 is connected with the exhaust side. As a result, the pressure applied to the rear side of the pressure intensifying piston 60 is released, and the pressure intensifying piston 60 moves back to the right in Fig. 5 together with the piston rod 56. When the pressure intensifying piston 60 goes back to the position which is shown in Fig. 4, that is, to the position where its rear surface engages the valve seat 79 of the rod cover 54, the steel balls for lock 63 are moved by being pressed to the left (as viewed in Fig. 4) by the lock release portion 67 and the locking of the pressure intensifying piston 60 with respect to the piston rod 56 is released. After that, the piston rod 56 is fully retracted by force to the right which is received by the front surface of the piston 55 from the cylinder chamber 70. It is to be noted that application force can be increased further towards the end of extension of the piston rod by making the radius of the auxiliary cylinder tube 51a of the auxiliary cylinder chamber larger than the radius of the cylinder tube 51, increasing the radius of the pressure intensifying piston, and then increasing its area presented to the pressure. Figs. 6 and 7 show a still further embodiment of the present invention. In a pressure-intensifying type fluid pressure cylinder of this embodiment, a piston rod 86 is formed by a rod of uniform radius with no shoulder portion, and a pressure intensifying piston 90 having no abutment portion is fixedly attached to the outer peripheral portion of the piston rod 86. There is no valve portion between the rod cover 54 and the pressure intensifying piston 90. The end of the passageway 78 is opened to the inside of the auxiliary cylinder chamber 71 between the pressure intensifying piston 90 and the rod cover 54. Further, a magnet 85 is fixed on the outer peripheral portion of the piston 55. A proximity switch 87, acting as a detecting means for detecting when the piston 55 has reached a position a little before the end of its full extension is attached to the outer peripheral portion of the cylinder tube 51. On the other hand, a control valve 88 is connected with a fluid pressure pipe line which pipe line itself is connected with the supply and exhaust port 76 connected with the passageway 78 (connected with the fluid pressure source together with the supply and exhaust port 74), and the valve 88 is controlled so as to be opened by a control circuit 89 when the proximity switch 87 detects that the piston has reached a position a little way before the end of full extension. Other parts are arranged in the same way as in the earlier-described embodiments. In a pressure-intensifying type fluid pressure cylinder having the latter arrangement, when the directional control valve is switched and fluid pressure is applied to the supply and exhaust port 74 with the piston rod 86 in the retracted position or an intermediate position, the piston 55 receives an application force to the left (as viewed in Fig. 6) and the piston rod 86 moves towards its extended position. When the piston rod 86 reaches the position which is shown in Fig. 6, that is, a little before full extension, the proximity switch 87 detects the presence of the magnet 85 on the piston 55. The control circuit 89 to which this detecting signal is inputted controls the valve 88 to be opened. Fluid pressure is then applied to the passageway 78 and fluid pressure enters the auxiliary cylinder chamber 71 between the rod cover 54 and the pressure intensifying piston 90. The pressure intensifying piston 90 is thereby urged to the left in the figure by the fluid pressure, and at the same time, fluid pressure also enters the space 62. Due to the movement of the pressure intensifying piston 90 to the left by being urged by the fluid pressure, the steel balls for lock 63 in the space 62 are strongly urged against the outer peripheral portion of the piston rod 86 by the tapered surface 62a. By this, the pressure intensifying piston 90 is locked by the steel balls for lock 63 with respect to the piston rod 86. Therefore, when the piston rod 86 reaches the position shown in Fig. 7, it is driven to its fully extended condition by the application force of the pressure intensifying piston 90 in addition to the application force of the piston 55, so that a little before the end of extension, the application force of the piston rod 86 is increased by the area of the pressure intensifying piston 90 which receives the pressure, and with this state of intensified pressure, the piston rod 86 is displaced to its fully extended position. As described in the above, in this embodiment of a pressure-intensifying type fluid pressure cylinder of the present invention, when the piston rod reaches a point a little before its fully extended position, fluid pressure comes between the pressure intensifying piston and the rod cover in the auxiliary cylinder chamber from a passageway in a rod cover, the pressure intensifying piston is urged in the direction of full extension of the piston rod, and, at the same time, the steel balls lock the pressure intensifying piston with respect to the piston rod. By this arrangement, during the time from this point until the piston rod is fully extended, the application force of the pressure intensifying piston receiving fluid pressure is added to the application force of the piston, and the application force of the piston rod towards its fully extended position can be greatly increased compared with that with a conventional fluid pressure cylinder of the same radius. Further, because the structure is such that an auxiliary cylinder chamber is provided at the front end portion of a cylinder tube and the pressure intensifying piston is provided in it, the cylinder can be formed with a very small size, its structure is comparatively simple, and it can be manufactured at a low cost.

Claims: A pressure-intensifying type fluid pressure cylinder comprising: a cylinder tube (51); a rod cover (54) which is fixed to an end portion of the cylinder tube (51), the rod cover (54) having a passageway (78) within it to enable fluid pressure to enter an auxiliary cylinder chamber (71), formed outside the rod cover when a piston rod (56), which is disposed in the cylinder tube (51) and is supported by the rod cover (54), reaches a position a little before its fully extended state; and a pressure intensifying piston (60) which is axially slidably disposed on the outer peripheral portion of the piston rod (56) and in the auxiliary cylinder chamber (71), characterised in that the inner surface of the pressure intensifying piston (60) which embraces the piston rod (56) having a tapered surface (62a) which embraces an inner space; and a plurality of steel balls (63) disposed in said space, embraced by said tapered surface (62a) of the piston (60) and adapted to lock the pressure intensifying piston (60) with respect to the piston rod (56) when fluid pressure enters the auxiliary cylinder chamber (71) and the pressure intensifying piston (60) is moved. A pressure-intensifying type fluid pressure cylinder as claimed in claim 1, wherein a shoulder portion (56b) is provided on the outer peripheral portion of the piston rod (56), which portion (56b) is adapted to engage the pressure intensifying piston (60) when the piston rod (56) reaches said position a little before its fully extended state, and fluid pressure is applied to the auxiliary cylinder chamber (71) by opening a valve in said passageway (78) as a result of the shoulder (56b) engaging and displacing the pressure intensifying piston (60). A pressure-intensifying type fluid pressure cylinder as claimed in claim 1, including a detecting means for detecting the condition that the piston rod (56) has reached said position a little before its fully extended state, and a control valve disposed in a pipe line connected with said passageway (78) in the rod cover (54), the control valve being adapted to be opened and fluid pressure to be applied to the auxiliary cylinder chamber (71) when the piston rod (56) reaches said position a little before its fully extended state. A pressure-intensifying type fluid pressure cylinder as claimed in claim 1, 2 or 3, wherein a lock release portion (67) is protrudingly provided on the part of the rod cover (54) facing the auxiliary cylinder chamber (71), the lock released portion being adapted to release the lock by engaging the steel balls (63) when the piston rod (50) is operated so as to be retracted.

Inventors: MATSUI AKIO, MATSUI, AKIO
Applicants: MATSUI AKIO, MATSUI, AKIO
Application year: 1992
Main classification: F15B15
IPC codes: F15B15, F15B11