Lipstick article

Abstract: A lipstick article is provided which houses a lipstick with a water content of from 0.5 to 30% by weight. The lipstick is packaged in a casing including a base (1), an elongated cylindrical inner body (2) received in the base and containing the lipstick, a device (3) for elevating-retracting the lipstick from within the inner body, a hollow elongated cap (4) fitting over the inner body, and a hollow elongated plug sleeve (5) inserted within the cap and formed of a material more flexible than a material forming the cap, the plug sleeve sealingly contacting an outer wall of the inner body to prevent evaporation of water from the lipstick.

Description: The invention concerns a lipstick article which includes a water-containing lipstick formula within a casing that prevents moisture loss. BACKGROUND OF THE INVENTION Traditional lipsticks are formulated with hydrophobic ingredients such as oils and waxes. Water is ordinarily not present in such formulations. There has been reported in JP-A-61/83110, published April 26, 1986, a lipstick containing small amounts of water. There is also US Patent No. 5085856 to Dunphy et al., filed July 25, 1990, which discusses use of special emulsifiers to achieve homogeneous water incorporation into traditional lipstick compositions. Expected shelf life of a lipstick sometimes may be as long as 2.5 to 3 years. Even when not stored above room temperature, we have noted that there is loss of moisture over time. This loss can adversely affect the physical properties of the product as well as reduce moisture delivery to the lips. Presently available commercial packages have been found to be unsuitable for retaining moisture in the new type of lipstick product. These packages have caps whose inner walls are either smooth or fashioned with several longitudinally running ribs. Neither the smooth wall nor ribs provide sufficient barrier for vapour loss. European Patent Application No. 0 182 655 which discloses the features of the preamble of claim 1, describes a holder for cosmetic sticks containing a volatile material, particularly volatile silicones, the holder consisting of a holding base and a cap with sealing means to inhibit the evaporation of the volatile material from the stick. It is now an object of the present invention to provide a package for a water-containing lipstick formula that will prevent loss of moisture. Another object of the present invention is to provide a package for a water-containing lipstick formula wherein most components of existing standard casings can still be employed, thereby mimimizing package retooling costs. It is still a further object of the present invention to provide a package for a water-containing lipstick formula that provides good moisture-sealing properties while at the same time being a relatively simple device that avoids interference with package aesthetics. Thus according to the present invention there is provided a cosmetic article comprising a cosmetic stick, a package base, an elongated cylindrical inner body having a lower portion received in said package base and the cosmetic stick being received in said inner body, a means for elevating and retracting said cosmetic stick along the length of said inner body, said elevating and retracting means being formed therewithin, a hollow elongated cap fitting over and covering said inner body, and a hollow elongated plug sleeve inserted within said cap and formed of a material more flexible than the material forming the cap, said plug sleeve sealingly contacting an outer wall of said inner body so as to prevent evaporation of volatile materials from the cometic stick; characterised in that the cosmetic stick is a lipstick with a water content of from 0.5 to 20 % by weight, the material of said plug sleeve has a water vapour transmission rate at 37.8°C/24 hours of at most 5 g/m² under ASTM Method E-96-E at 1 mm material thickness, and the volatile material prevented from evaporation from the cosmetic stick is water. There are two preferred embodiments of the present invention, one of these being related to an all-plastic package, the other being related to an at least partially metal fabricated package. In the first embodiment, the plug sleeve has a smooth inner wall with sealing being further accomplished by a plurality of nibs within the base surrounding the body and serving to catch an open-end of the cap. The second embodiment utilizes a two-piece metal base and inner body. Here the hollow plug sleeve at an open end thereof has a tapered inner wall. Advantageously, there may also be an inwardly projecting ring circumferentially along the inner wall of the plug sleeve between the taper and a closed end of the plug sleeve. Within the inner body there is included a cup bearing the lipstick. At least one aperture is formed in the bottom of the cup. There is also a means below the aperture for sealing the aperture when the cup is in a retracted position. A plastic insert or a hot melt adhesive body may serve as the sealing means. Further objects, features and advantages of the present invention will better be understood in the light of the embodiment examples which are discussed below with the aid of drawings, wherein: Fig. 1 is a side perspective and partially cutaway view of a first embodiment of the lipstick article according to the present invention; Fig. 2 is a side perspective and partially cutaway view of cap and plug sleeve components of Fig. 1; Fig. 3 is a side perspective and partially cutaway view of the base and inner body components of Fig. 1; Fig. 4 is a cross-sectional view of a plug sleeve forming a second embodiment of the lipstick article according to the present invention; Fig. 5 is a cutaway perspective view of a track guide according to the embodiment of Fig. 1; Fig. 6 is a cutaway perspective view of a double-threaded track surrounding the track guide of Fig. 3 and inserted within track surrounding the track guide of Fig. 3 and inserted within the inner body shown in Fig. 1; Fig. 7 is a cutaway perspective view of a ribbed cup for holding the lipstick; Fig. 8 is a top view looking downward into the ribbed cup of Fig. 7; Fig. 9 is a separated elevational view of the inner body, seal insert and base according to the second embodiment of the invention; Fig. 10 is an exposed, partially cutaway view of the inner body and base as assembled from Fig. 9 including a lipstick; and Fig. 11 is a cross-sectional and partially cutaway view of the plug sleeve of Fig. 4 engaging an outer surface of the inner body according to the second embodiment of the invention. A system has now been devised which helps prevent the loss of moisture from the lipstick article of the present invention. Before discussion of the mechanical aspects of this invention, it is important to describe the new water-containing lipstick from which the problem of this invention arises and which constitutes an integral part of the present invention. Lipsticks of the present invention will include a certain amount of water in combination with oils, waxes, emulsifiers and, optionally, pigments. Water is an essential component and may range in amount anywhere from about 0.5 to about 30%, preferably from about 1 to about 20%, optimally between about 2 and 10% by weight. Oils are normally included in compositions of the present invention at levels from about 2 to about 97%, preferably from about 30 to 70% by weight of the composition. These oils are useful for a variety of purposes such as to impart viscosity, tackiness, drag and emollient properties. A chosen oil will normally be liquid at room temperature (i.e. 20°C) and can comprise a single oil or a mixture of two or more oils. Examples of suitable oils include caprylic triglycerides; capric triglycerides; isostearic triglycerides; adipic triglycerides; propylene glycol myristyl acetate; lanolin oil; polybutene; isopropyl palmitate; isopropyl myristate, diethyl sebacate; diisopropyl adipate; hexadecyl stearate; cetyl oleate; oleyl alcohol; hexadecyl alcohol; wheatgerm oil; hydrogenated vegetable oils; petrolatum; modified lanolins; branched-chain hydrocarbons, alcohols and esters; castor oil; corn oil; cottonseed oil; olive oil; palm kernel oil; rapeseed oil; safflower seed oil; jojoba oil; evening primrose oil; avocado oil; mineral oil; and volatile and non-volatile silicone oils. An emulsifier system will normally also be present in the lipsticks of the invention. Total levels of emulsifier may range from about 0.2 to about 10% by weight. Combinations of emulsifiers may be particularly useful, for instance, combinations of phospholipids combined with fatty acid derivatives. Examples of phospholipids are those within the categories of phosphoglycerides, lysophosphoglycerides, sphingomyelins and mixtures thereof. Especially useful as a phospholipid is lecithin. Fatty acid derivative-type emulsifiers may be of the type including monoacyl glycerol, diacyl glycerol and polyglycerol esters and combinations thereof. Especially preferred are glycerol monoalkanoates, an example of which are the monoglycerides of sunflower seed oil and of palm oil. Waxes may optionally be present in amounts ranging from about 1 to about 30%, preferably from about 5 to 20% by weight. Examples of waxes include candelilla wax, ozokerite wax, carnauba wax, beeswax, spermaceti, cetyl alcohol and stearyl alcohol. Pigments are here defined as including both inorganic compounds and organic dyes which may be present in amounts from about 0.5 to about 15%, preferably from about 2 to 10% by weight. Examples of pigments include inorganic salts such as bismuth oxychloride, iron oxide, titanium dioxide and mica. Organic dyes which may serve as pigments include Blue 1 Aluminium Lakes, Red 6 Barium Lakes, Red 7 Calcium Lakes, Red 21 Aluminium Lakes, Red 27 Aluminum Lakes, Red 27 Zirconium Lakes, Yellow 5 Aluminium Lakes, Yellow 6 Aluminium Lakes, Carmine, Manganese Violet, Orange 5, Red 21, Red 27, Red 36 and mixtures thereof. Skin-active ingredients in the form of both water-soluble and insoluble substances may be included within the lipstick formulations of this invention. These ingredients may range anywhere from about 0.0001 to about 10% by weight. Examples include zinc oxide; β-glycyrrhetic acid; chamomile oil; ginko biloba extract; pyroglutamic acid, salts or esters; sodium hyaluronate; 2-hydroxyoctanoic acid; sulphur; salicylic acid; carboxymethyl cystein and mixtures thereof. Now that the chemistry of the lipstick has been fully described, mechanical aspects of the present invention are set forth. Fig. 1 provides a partially cutaway view of a first or promotional embodiment of the present invention. The housing for the lipstick includes a package base 1 , an elongated cylindrical inner body 2 , an elevating-retracting system 3 , a hollow elongated cap 4 and a hollow elongated plug sleeve 5 . Fig. 2 provides a partially cutaway view of the hollow elongated cap 4 . Tightly fitting within cap 4 is the hollow elongated plug sleeve 5 . According to the first embodiment of this invention, plug sleeve 5 has a smooth inner wall which stretches more than halfway (between 50 and 90%) of a length of the cylindrical wall 7 forming cap 4 . Preferably, the plug sleeve inner wall length is about 80% that of the wall 7 . An important feature of the present invention is that the plug sleeve is formed of a material which is more flexible than material forming the cap. Flexibility is important to allow the plug sleeve to elastically engage over an outer wall of inner body 2 . Advantageously, the plug sleeve material will have a flexural modulus (at 23°C (73°F) under ASTM 790 Method) from about 70x10⁶ Pa (10x10³ psi) to about 3500x10⁶ Pa (500x10³ psi), preferably from about 250x10⁶ Pa (35x10³ psi) to about 1750x10⁶ Pa (250x10³ psi), optimally between about 700x10⁶ Pa (100x10³ psi) and about 1400x10⁶ Pa (200x10³ psi). On the other hand, the flexural modulus of the material forming the cap will range from about 1750x10⁶ Pa (250x10³ psi) to over 35000x10⁶ Pa (5000x10³ psi), preferably between about 2100x10⁶ Pa (300x10³ psi) and about 17500x10⁶ Pa (2500x10³ psi). Another important property of the plug sleeve material is that it requires a water vapour transmission rate (at 37.8°C/24 hr. under ASTM E96-E Method) of from nil to at most 5, preferably at most 0.5, optimally at most 0.2 g/m² at 1 mm material thickness. Particularly preferred for this use is high-density polyethylene, with possible other materials being polypropylene and polyethylene terephthalate. Cap 4 will be constructed of a relatively hard material such as polypropylene, ABS (acrylonitrile-butadiene- styrene), SAN (styrene-acrylonitrile) and combinations of ABS with sAN. Particularly preferred for the first embodiment of this invention is a 40:60 blend of SAN:ABS. Metallic material may also be utilized for the cap as well as base and inner body. Brass or chrome plated metal are particularly preferred. Fig. 5 through Fig. 8 illustrate components of the system for elevating-retracting the lipstick within inner body 2 . The system is based upon a cam mechanism comprising a carrier cup 8 , a spiral insert 10 and a cam track 12 . Fig. 5 illustrates the cam track 12 which includes a guide slot 14 along which a cam 16 can be directed. Fig. 6 illustrates the spiral insert 10 in which a double-threaded track 18 is slantingly formed. Fig. 7 and 8 illustrate carrier cup 8 which contains a series of ribs 20 for holding lipstick 30 and on an outer wall bears cams 16 projecting outwardly. Assembled, the cam mechanism will position ribbed carrier cup 8 within cam track 12 which, in turn, will be within spiral insert 10 . The full assembly is then positioned within inner body 2 . Base 1 is formed to receive a lower portion of inner body 2 such that these components rotatingly communicate with one another. Rotation is actuated through a twisting movement of base 1 , whereopon the ribbed carrier cup 8 with lipstick is slidingly engaged to move upwards along guide slot 14 by the action of double-threaded track 18 . Fig. 9 and 10 illustrate the combination of the inner body 2 , the cam mechanism and base 1 . All known commercial lipstick carriers such as carrier cup 8 include at least one aperture 17 in a floor of the carrier. This aperture permits relief of pressure which is built up by insertion of the lipstick into the carrier during manufacturing. Within the context of this invention, it is important that there be a seal 22 to prevent air communication through the aperture between the interior of carrier 8 and the outside atmosphere. Seal 22 may be accomplished through use of an elastic insert or, more preferably, an adhesive seal in the form of a hot melt adhesive. Suitable hot melt adhesives may be those of the acrylate or vinyl acetate polymer and copolymer type. A second embodiment of the present invention employs a plug sleeve insert of slightly different configuration than that of the first embodiment. Fig. 4 presents a plug sleeve 105 having an inner wall 106 with a taper 108 at an open end 110 of the cylindrical sleeve. The taper is optimally 7°, but may range from about 2 to about 30°, preferably between about 5 and 10°, with respect to a plane parallel to a straight portion of inner wall 106 . Taper 108 is dimensioned to engage over a stationary, outer collar 13 (see Fig. 1, 3 and 11) of inner body 2 . Since there is a tendency for taper 108 to slide upwardly away from engagement over collar 13 , a friction ring 112 is positioned between open and closed ends of plug sleeve 105 . Friction ring 112 is fashioned as a circumferentially inwardly projecting ledge moulded on inner wall 106 . The following example will more fully illustrate certain aspects of the present invention All parts, percentages and proportions referred to herein and in the appended claims are by weight unless otherwise indicated. EXAMPLE A series of experiments were performed to determine water evaporation levels as a function of utilizing a plug sleeve and/or hot melt adhesive under the aperture in the base. Lipstick articles were stored in a convection oven over a period of 16 weeks at temperatures of 21.1°C (70°F), 37.7°C (100°F) and 43.3°C (110°F). Every four weeks each of the lipstick articles were evaluated by weighing them to calculate weight loss and by performing a Karl Fischer water analysis. With regard to weight loss, it is to be noted that some loss was due to evaportion of the hot melt adhesive in those experiments containing same. Table I lists the results of these experiments. Weight Loss RT (10) 37.7°C(100°F) (10) 43.3°C (110°F) (11) A. Control lipstick case with hot melt adhesive in base and standard cap (no plug sleeve) 2.520% 4.877% 6.068% B. Control lipstick case with LDPE plug sleeve 1.703% 1.775% 5.605% C. Control lipstick case with LDPE plug sleeve and hot melt adhesive in base 1.713% 4.522% 5.493% D. Control lipstick case with HDPE plug sleeve 1.706% 4.576% 5.395% E. Control lipstick case with HDPE plug sleeve and hot melt adhesive in base .590% 3.948% 5.055% F. Control case (no hot melt adhesive and no plug sleeve) 1.629% 4.648% 5.434% Karl Fischer water analyses were performed on test and control samples to determine the water level in each lipstick. Results are presented in a Table II. Test Temperature % Water A RT 3.76 37.7°C (100°F) 2.23 43.3°C (110°F) 1.08 B RT 3.61 37.7°C (100°F) 2.17 43.3°C (110°F) 1.24 C RT 3.97 37.7°C (100°F) 1.73 43.3°C (110°F) 1.49 D RT 3.18 37.7°C (100°F) 1.90 43.3°C (110°F) 1.80 E RT 4.02 37.7°C (100°F) 4.00 43.3°C (110°F) 2.19 F RT 3.75 37.7°C (100°F) 3.61 43.3°C (110°F) 2.17 From Tables I and II, it is evident that the best results were obtained under condition "E", i.e. use of a high-density polyethylene plug insert combined with a hot melt adhesive in the base. Variable "E" had the lowest per cent weight loss and retained the highest per cent water under all conditions. The foregoing description and example illustrate selected embodiments of the present invention. In the light thereof, various modifications will be suggested to one skilled in the art, within the teaching of the claims.

Claims: A cosmetic article comprising: (i) a cosmetic stick; (ii) a package base (1); (iii) an elongated cylindrical inner body (2) having a lower portion received in the package base (1) and the cosmetic stick being received in the inner body (2); (iv) a means (3) for elevating and retracting the cosmetic stick along the length of the inner body (2), the means (3) being formed therewithin; (v) a hollow elongated cap (4) fitting over and covering the inner body (2); and a hollow elongated plug sleeve (5, 105) inserted within the cap (4) and formed of a material more flexible than the material forming the cap (4), the plug sleeve (5, 105) sealingly contacting an outer wall of the inner body (2) so as to prevent evaporation of volatile materials from the cometic stick; characterised in that the cosmetic stick is a lipstick with a water content of from 0.5 to 20 % by weight; the material of the plug sleeve (5, 105) has a water vapour transmission rate at 37.8°C/24 hours of at most 5 g/m² under ASTM Method E-96-E at 1 mm material thickness; and the volatile material prevented from evaporation from the cosmetic stick is water. An article according to claim 1, wherein the water vapour transmission rate is at most 0.2 g/m². An article according to claim 1 or 2, wherein the plug sleeve (105) at an open end (110) thereof has a tapered inner wall (106, 108). An article according to claim 3, wherein the plug sleeve (105) has an inwardly projecting ring (112) circumferentially along the inner wall (106) between the taper (108) and a closed end of the plug sleeve (105). An article according to any one of the preceding claims, wherein the inner body (2) includes a cup (8) bearing the lipstick, the cup (8) having at least one aperture (17) in a bottom thereof, and further comprising a means (22) below the aperture (17) for sealing the aperture (17) when the cup (8) is in a retracted position. An article according to claim 5, wherein the sealing means (22) is a body of hot melt adhesive. An article according to claim 5, wherein the sealing means (22) is an elastomeric insert.

Inventors: LOMBARDI MICHAEL HENRY, VACCARO JOHN, LOMBARDI, MICHAEL HENRY, VACCARO, JOHN
Applicants: UNILEVER NV, UNILEVER PLC, UNILEVER N.V.
Application year: 1992
Main classification: A45D40
IPC codes: A45D40, A61K8, A61Q1