Tape cassettes and a method of assembly thereof

Abstract: A plurality of tape cassettes are provided. Each cassette contains tape (34, 36, 38) of a different width for the printing thereon of characters by a tape writing machine. Each cassette comprises an upper casing (52a, 52b) selected from N upper casings of different shape, combined with a lower casing (78a, 78b) selected from M lower casings of different shape. Each cassette comprises a different combination of said M lower casings and N upper casings. Each of said N upper casings is combinable with each of said M lower casings. N and M are positive integers with one of them, at least, being greater than 1.

Description: The present invention relates to a plurality of tape cassettes and to a method of assembly thereof. Two kinds of tapes of, for example, 12mm and 9mm width have been used as tapes installed in a tape cassette which is to be attached to a tape writer for making a tape on which desired characters or symbols are printed. Four kinds of cassette casings comprising an upper casing and a lower casing corresponding to a tape of 12mm width and an upper casing and a lower casing corresponding to a tape of 9mm width are required to form a tape cassette for storing tapes of 12mm width and 9mm width, respectively. Each of the tape cassettes are formed by combining an upper casing and a lower casing corresponding to the tape width. However, if an upper casing and a lower casing are required for each of tapes of two different widths, two kinds of upper casings and two kinds of lower casings are required to form cassette casings for the tapes of two different tape widths. That is, four kinds of casings are required in all. If a tape cassette is formed by an upper casing and a lower casing for each of tapes of different widths, more than three kinds of upper casings and more than three kinds of lower casings are required to make printed tapes of more than three kinds of widths. If the kinds of upper casings and lower casings increases, manufacturing means for each casing is required and it takes much time and labour to manufacture upper casings and lower casings. Another problem exists wherein, for example, much labour is required to manage many kinds of upper casings and lower casings. DE-A-3005260 discloses a cassette in accordance with the preamble of claim 1. The different shapes of the upper casing and the lower casing are provided for by separate (non-integral) guidepieces which have to be added to the main portions of the casing. This hinders assembly of the cassette and can cause problems if the guidepieces become loose. According to a first aspect of the present invention there is provided a plurality of tape cassettes each containing at least one tape, said at least one tapes being of different widths such that each of said cassettes contains at least one tape of a different width to at least one tape contained in each of the other of said cassettes, each cassette comprising an upper casing selected from N upper casings of different shape, combined with a lower casing selected from M lower casings of different shape, each of said cassettes comprising a different combination of said M lower casings and N upper casings and each of said N upper casings being combinable with each of said M lower casings, N and M being positive integers with one of them, at least, being greater than 1, characterised in that the different shapes of the M lower casings and the different shapes of the N upper casings are defined by integrally formed portions of the casings, which portions define the internal shapes of the cassettes. There is thus provided a plurality of tape cassettes with which manufacturing means for upper casings and lower casings and manufacturing labour can be reduced and the management of upper casings and lower casings can be simplified. According to a second aspect of the present invention there is provided a tape writing machine containing one cassette of the plurality of tape cassettes of the first aspect of the present invention, wherein the machine is provided with sensors for identifying the shape of the upper and lower casings of the cassette contained therein from the identification means to determine the width of tape contained in the cassette. According to a third aspect of the present invention there is provided a method of assembling one of the plurality of tape cassettes of the first aspect of the present invention, the method comprising determining the width of said at least one tape to be contained in the said one cassette, selecting an upper casing from said N upper casings of different shape and a lower casing from said M lower casings of different shape, which selected upper and lower casings will, when combined, define a cassette casing of an internal shape appropriate to the determined tape with, and forming the cassette casing by combining the selected upper and lower casings with said at least one tape received therein. Because the tape cassette is formed by combining various kinds of upper casings and various kinds of lower casings, the tape cassette requires approximately half of the kinds of previously required upper casings and lower casings. This allows manufacturing means of the upper casings and the lower casings and manufacturing labor to be reduced and the management of the upper casing and the lower casings to be simplified. In a tape cassette constructed as described hereinafter, characters or symbols are printed on a tape, an upper casing having a shape corresponding to the width of the tape stores the tape in combination with a lower casing, the lower casing having a shape corresponding to the width of the tape, the lower casing stores a tape in combination with the upper casing, and a tape cassette stores a tape by exchanging either one of the upper casing or the lower casing with the upper casing or the lower casing of a shape corresponding to the tape width to combine with the lower casing or upper casing. A first projection part disposed on an upper casing of the tape cassette is detected by a distinction means of an upper casing of the tape writer corresponding to the shape of the upper casing, and a second projection part disposed on the lower casing is detected by a distinction means of a lower casing of the tape writer corresponding to the shape of the lower casing. An embodiment of the invention will now be described, by way of example only, with reference to the following drawings wherein: Fig. 1(a) is a cross-sectional view of a cassette casing storing a tape of 24mm width; Fig. 1(b) is a cross-sectional view of a cassette casing storing a tape of 18mm width; Fig. 1(c) is a cross-sectional view of a cassette casing storing a tape of 12mm width; Fig. 1(d) is a cross-sectional view of a cassette casing storing a tape of 6mm width; Fig. 2 is a plan view of a tape writer seen from the upper side; Fig. 3 id a plan view of a tape writer opening a cover of the tape cassette installation part of Fig. 2; Fig. 4 is a block diagram of a control structure of a tape writer; Fig. 5 is a plan view of the main part of a tape cassette without an upper casing installed in the tape cassette installation part; Fig. 6 is a cross-sectional view of a tape cassette showing projections and sensors of the installation of a tape cassette in the tape cassette installation part; Fig. 7(a) is a flow chart illustrating an operation sequence when input character size is larger than tape size; and Fig. 7(b) is a table describing the steps performed in the Fig. 7(a) flow chart. An illustrative embodiment of the present invention is explained hereafter with reference to the accompanying drawings. First, the outline of a tape writer 12 to which a tape cassette 10 of the present invention is attached is explained. Key input part 18 is disposed on an upper front side (the lower side in Fig.3) of the tape writer 12. The tape writer 12 is operated by an operator's key operation from the key input part 18. A power supply key for switching ON/OFF of the tape writer's power supply, character input key for inputting desired characters, symbols, etc., size key for setting the size of characters and symbols input by operations of character input keys, print key for printing by the print device installed in the tape writer 12, and various keys are installed on the key input part 18. A liquid crystal display 20 is disposed in the upper left side of the key input part 18. Characters, symbols or messages input by the key input part 18 are displayed on liquid crystal display 20. A tape cassette installation part 14 is disposed in the upper right portion of the key input part 18. Tape cassette 10 described below is installed in the tape cassette installation part 14. A tape cassette 10 is attached to and detached from the tape cassette installation part 14 through an opened cover 16, which opens and closes the tape cassette installation part 14 shown in Fig.3. Thermal head 22, spool drive shaft 30, roller drive shaft 32, etc. are disposed in the tape cassette installation part 14. Thermal head 22 prints characters or symbols on film tape 34 by melting ink of a heat transfer ribbon 38 based on the print pattern of the characters or symbols. Thermal head 22 is installed in the front left side of the tape cassette installation part 14. Spool drive shaft 30 and roller drive shaft 32 transmit a rotational drive by pulse motor 24 to a ribbon winding spool 26 and an adjustment roller 28 disposed in the tape cassette 10. The spool drive shaft 30 is installed almost in the center of the tape cassette installation part 14, and the roller drive shaft 32 is installed in the left side of thermal head 22. The tape cassette installation part 14 is large enough to store all kinds of tape cassettes 10 having different widths corresponding to a tape width of various tapes (film tape 34, double-coated adhesive tape 36, and heat transfer ribbon 38) stored in tape cassette 10. A distinction sensor A or B for distinguishing a kind of tape cassette 10, a tape cutting device (not shown), etc. are installed in the tape cassette installation part 14. The structure of the control system of tape writer 12 is explained with reference to Fig.4. Tape writer 12 is controlled by CPU 40, and ROM 44, CGROM 46, RAM 48 and I/O device (I/O) 50 are connected to CPU 40 via a bus 42. ROM 44 memorizes the program by which CPU 40 controls tape writer 12. Based on the program, CPU 40 controls CGROM 46 and RAM 48, and also controls pulse motor 24, thermal head 22, liquid crystal display 20, etc. connected to CPU 40 via I/O device 50 according to the signal from key input part 18, sensor A and sensor B via I/O device 50. CGROM 46 memorizes print patterns of characters and symbols. CGROM 46 changes data of characters or symbols input by the control of CPU 40 into print patterns of the characters or the symbols. RAM 48 memorizes the print patterns, and RAM 48 memorizes print patterns of characters and symbols changed from data of the characters or the symbols by the control of CPU 40. I/O device 50 connects CPU 40, the input device of key input part 18, sensor A, sensor B, etc., and the output device of pulse motor 24, thermal head 22, liquid crystal display 20, etc.. I/O device 50 changes signals from the input device into a form that CPU 40 can read, and I/O device 50 changes signals from CPU 40 into a form enabling each output device to execute its operation. Next, the structure of tape cassette 10 of the present invention attached to tape writer 12 of the above-mentioned structure is explained. Tape cassette 10 which stores supply spools and winding spools of tapes and ribbons (film tape 34, double-coated adhesive tape 36, and heat transfer ribbon 38) is installed detachably in the tape cassette installation part 14. Space 54 is formed in tape cassette 10 so that thermal head 22 can be provided in the space 54 when the tape cassette 10 is attached to the tape cassette installation part 14. Double-coated adhesive tape spool 56 is pivotably installed in the upper direction of the space 54. One side of double-coated adhesive tape 36 is covered with exfoliative sheet, and double-coated adhesive tape 36 is wound counterclockwise around the double-coated adhesive tape spool 56 with the exfoliative sheet facing outside. Adjustment roller 28 is pivotably installed in the left side of space 54. The adjustment roller 28 is engaged to roller drive shaft 32 on the tape writer 12 and the adjustment roller 28 is driven clockwise by roller drive shaft 32, when tape cassette 10 is attached to the tape cassette installation part 14. The double-coated adhesive tape 36 wound around the double-coated adhesive tape spool 56 is engaged to the adjustment roller 28 clockwise with its exfoliative sheet facing inside. The double-coated adhesive tape 36 is sent off to exit 58 by the clockwise rotation of the adjustment roller 28. Ribbon winding spool 26 is pivotably installed in the upper right direction of space 54. When tape cassette 10 is attached to the tape cassette installation part 14, the ribbon winding spool 26 is engaged to spool drive shaft 30 on tape writer 12 and the ribbon winding spool 26 is driven to rotate counterclockwise by the spool drive shaft 30. Ribbon supplying spool 60 is pivotably installed in the lower right direction of ribbon winding spool 26. Heat transfer ribbon 38 having almost the same width as double-coated adhesive tape 36 is wound around the ribbon supplying spool 60 counterclockwise with its ink surface facing inside. The heat transfer ribbon 38 wound around the ribbon supplying spool 60 is led to thermal head 22 by guides 62 and 64 with its ink surface facing outside, and it is led to ribbon winding spool 26 by guides 66, 68, and 70 with its ink surface facing inside. Since the rotational drive of spool drive shaft 30 by pulse motor 24 rotates ribbon winding spool 26 counterclockwise, the heat transfer ribbon 38 led to ribbon winding spool 26 is wound by the rotation. Film tape spool 72 is pivotably installed in the upper right direction of the ribbon winding spool 26. Transparent film tape 34 of the same width as double-coated adhesive tape 36 is wound around the film tape spool 72 in a clockwise direction. The film tape 34 wound around the film tape spool 72 is led to the outside of the heat transfer ribbon 38 on the thermal head 22 by guides 74 and 64. Subsequently, the film tape 34 is led to the outside of the double-coated adhesive tape 36 on adjustment roller 28 by guide 76, and the film tape 34 is adjusted with the double-coated adhesive tape 36, and the film tape 34 is then sent off to the exit 58 with the double-coated adhesive tape 36. Support portion 92 is supported pivotably to tape cassette 10 around shaft 90 disposed on tape writer. Platen roller 94 is pivotably disposed on the support portion 92 confronting thermal head 22 via heat transfer ribbon 38 and film tape 34. Feeding roller 96 is pivotably disposed on the support portion 92 confronting adjustment roller 28 via double-coated adhesive tape 36 and film tape 34. Platen roller 94 is pressed against the support portion 92 when the support portion 92 is selectively biased by the bias member(not shown), and feeding roller 96 is pressed against adjustment roller 28. Second projection part 80 described below is installed in the upper left direction of film tape spool 72 of lower casing 78. Hole 82 is located in the right side of the second projection part 80. First projection part 84 is installed on upper casing 52 (not shown). The first projection part 84 projects its top through the hole 82 to the outside of tape cassette 10. As shown in the cross-sectional view (Fig.1) of C-C line shown in Fig.5, tape cassette 10 of the above-mentioned structure is formed by combining either one of upper casing 52a or upper casing 52b whose guide ribs 86 have heights which differ by 6 mm and either one of lower casing 78a or lower casing 78b whose spools and outer walls 88 have heights which differ by 12 mm from one another corresponding to the tape width of the tape installed in tape cassette 10. For example, the height of guide ribs 86 of upper casing 52a and upper casing 52b differ by 6mm from each other, and the height of guide rib 86 of upper casing 52a is 6mm lower than that of upper casing 52b. Among tape cassettes 10 formed by the upper casing 52a or 52b, tape cassette 10a for storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 24mm width is formed by combining upper casing 52a and lower casing 78a. Tape cassette 10b for storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 18mm width is formed by combining upper casing 52b and lower casing 78a. Thus, lower casing 78a can form both tape cassette 10a for storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 24mm width and tape cassette 10b for storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 18mm width. On the other hand, the height of spools and outer walls 88 of lower casing 78a and the height of those of lower casing 78b differ by 12mm, and the height of spools and outer walls 88 of lower casing 78a are higher than the height of those of lower casing 78b. Therefore, among tape cassettes 10 formed by lower casing 78b whose spools and outer walls 88 are lower than those of lower casing 78a by 12mm and upper casing 52a or 52b, tape cassette 10c storing tapes of (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) 12mm width is formed by combining upper casing 52a and lower casing 78b. Tape cassette 10d storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 6mm width is formed by combining upper casing 52b and lower casing 78b. Thus, lower casing 78b can form tape cassette 10c for storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 12mm width and tape cassette 10d for storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 6mm width. Four kinds of tape cassettes (10a, 10b, 10c, 10d) for storing various kinds of tapes (24mm, 18mm, 12mm, 6mm, respectively) whose tape width are different by 6mm each other can be formed by combining each of the two kinds of upper casings 52a and 52b and two kinds of lower casings 78a and 78b. The explanation of tape writer 12 to which tape cassette 10 is attached is provided hereafter. Second projection part 80 of tape cassette 10 is formed corresponding to a kind of lower casing 78. That is, second projection part 80a of lower casing 78a does not project its top to the outside of tape cassette 10 (lower direction of tape cassette 10 shown in Fig.5). On the other hand, second projection part 80b of lower casing 78b projects its top to the outside of tape cassette 10 (lower direction of tape cassette 10 shown in Fig.5). When tape cassette 10c or 10d formed by lower casing 78b having second projection part 80b which projects its top to the outside of tape cassette 10 is attached to tape writer 12, the second projection part 80b is inserted into the hollow of sensor B disposed on the tape writer 12. When tape cassette 10a or 10b formed by lower casing 78a having second projection part 80a which does not project its top to the outside of tape cassette 10 is attached to tape writer 12, the second projection part 80a is not inserted into the hollow of sensor B disposed on the tape writer 12. On the other hand, first projection part 84 of tape cassette 10 is formed corresponding to a kind of upper casing 52. That is, first projection part 84a of upper casing 52a projects its top through hole 82 of lower casing 78 to the outside of tape cassette 10 (lower direction of tape cassette 10 shown in Fig.5), and first projection part 84b of upper casing 52b does not project its top to the outside of tape cassette 10 (lower direction of tape cassette 10 shown in Fig.5). When tape cassette 10a or 10c formed by upper casing 52a having first projection part 84a which projects its top to the outside of tape cassette 10 is attached to tape writer 12, the first projection part 84a is inserted into the hollow of sensor A disposed on tape writer 12. When tape cassette 10b or 10d formed by upper casing 52b having first projection part 84b which does not project its top to the outside of tape cassette 10 is installed in tape writer 12, the first projection part 84b is not inserted into the hollow of sensor A disposed on tape writer 12. Each of sensor A and sensor B which is the main element of the distinction means for distinguishing the kind of tape cassette 10 has a luminescence part and a receiving part of infrared radiation corresponding to first projection part 84 and the second projection part 80. Electric current is changed to infrared radiation and infrared radiation is generated in the luminescence part of sensor A (or sensor B). If infrared radiation is received in the receiving part, an electric charge is generated in the receiving part of sensor A (or sensor B). Because the first projection part 84b (or second projection part 80a) is not inserted into the hollow of sensor A (or sensor B) when tape cassette 10 having first projection part 84b (or second projection part 80a) is attached to tape writer 12, the infrared radiation generated in the luminescence part is received in the receiving part. However, because the first projection part 84b (or second projection part 80b) is inserted into the hollow of sensor A (or sensor B) when tape cassette 10 having the first projection part 84b (or second projection part 80b) is attached to tape writer 12, the infrared radiation generated in the luminescence part is cut off by first projection part 84a (or second projection part 80b), and the infrared radiation is not received in the receiving part. The generation of an electric charge is determined by whether infrared radiation is received in the receiving part or not, and the kind of upper casing 52 (or lower casing 78) is distinguished by the generation of the electric charge. The kind of cassette case 10 is distinguished by the combination of the distinguished upper casing 52 and lower casing 78. Installation and use of above-mentioned tape cassette 10 of making a tape 98 on which desired characters and symbols are printed with it attached to tape writer 12 is explained. First, tape cassette 10 storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of desired tape width is attached to tape cassette installation part 14, and the power supply of tape writer 12 is turned on by an operator. For example, tape cassette 10c storing a tape of 12mm width is attached to tape writer 12. Tape cassette 10c is formed by upper casing 52a and lower casing 78b as shown in Fig.1. Both of the first projection part 84a and the second projection part 80b project their tops to the outside of the cassette casing 10c as shown in Fig. 6. When characters or symbols are input from key input part 18 by an operator, CPU 40 of tape writer 12 reads the input characters or symbols via I/O device 50 and displays them on liquid crystal display 20. Next, if the print key is pressed and the signal from the print key is sent to CPU 40, infrared radiation is generated in the luminescence parts of sensor A and sensor B by the signal from CPU 40 according to the program memorized in ROM 44. When infrared radiation is generated, CPU 40 checks whether an electric charge is generated in the receiving part or not. Since first projection part 84a and second projection part 80b of tape cassette 10c are inserted into the hollows of sensor A and sensor B respectively, an electric charge is not generated in the receiving parts of sensor A and sensor B. As a result, CPU 40 identifies the kind of the installed tape cassette 10 as tape cassette 10c because CPU 40 reads that an electric charge is not generated in the radiation receiving parts of sensor A and sensor B. After the tape cassette 10c is identified as tape cassette 10c, CPU 40 determines whether the size of the input characters or symbols fit in the tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 12mm width stored in tape cassette 10c. If the character size fits in the tape width, the characters or symbols are printed, and if the character size does not fit in the tape width, an error display appears on the display 20. Figs. 7(a) and 7(b) illustrate an operation sequence when character size set by the size key does not fit within the tape of the installed tape cassette case 10. In step S71, CPU 40 identifies the installed tape cassette. The CPU 40 then determines in step S72 whether the size of input characters fits within the tape size of the installed cassette case 10. If the character size fits (step S72:YES), characters are printed on the tape in step S73. If, however, the character size does not fit (step S72:NO) an error message is displayed in step S74. For example, it is assumed that the character size in which characters or symbols are printed using a full width of 24mm is input from key input part 18, although tape cassette 10c storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 12mm width is attached to tape writer 12. In this case, since a part of thermal head 22 contacts platen roller 94 directly, if printing is started, a part of thermal head 22 which contacts with platen roller 94 directly also generates heat. As a result, the part of platen roller 94 which contacts the thermal head 22 directly is damaged and thermal head 22 may be broken down. Therefore, printing is not executed in this case, and messages such as, for example, "inappropriate character size" or "impossible to print" are displayed on the display and signal an operator to change the input character size, or to exchange the installed tape cassette 10c with tape cassette 10a storing tapes (film tape 34, double-coated adhesive tape 36, heat transfer ribbon 38) of 24mm width. By displaying messages on the display to signal an operator, damage to platen roller 94 and break down of thermal head 22 are prevented. On the other hand, when the character size fits in the tape width, the data of input characters or symbols is changed to the print pattern by CGROM 46 and the print pattern is memorized in RAM 48 by signals from CPU 40. Then, CPU 40 controls the speed or the amount of rotational drive of adjustment roller 28 and ribbon winding spool 26 by controlling pulse motor 24. As a result, CPU 40 controls the speed and the feeding amount of double-coated adhesive tape 36 engaged to the adjustment roller 28, film tape 34 bonded to the double-coated adhesive tape 36, and heat transfer ribbon 38 wound around ribbon winding up spool 26. At the same time, CPU 40 also controls the generation of heat from thermal head 22, and the print pattern stored in RAM 48 is printed from heat transfer ribbon 38 between thermal head 22 and platen roller 94 to film tape 34. The print surface of film tape 34 and the adhesive surface of the double-coated adhesive tape 36 are adjusted by adjustment roller 28 and feeding roller 96 pressed against the adjustment roller 28 sandwiching film tape 34 and double-coated adhesive tape 36. The tape 98 adjusted between the adjustment roller 28 and feeding roller 96 is fed to exit 58 and sent outside of tape writer 12 by rotational drive of the adjustment roller 28. When the tape 98 extended out of tape writer 12 is cut off from tape 98 inside tape writer 12 by the tape cutting device installed in tape writer 12, the process of making a tape 98 (a piece of tape) on which desired characters or symbols are printed is completed. It is to be understood that the present invention is not restricted to the particular forms shown in the foregoing embodiment. Various modifications and alterations can be made thereto without departing from the scope of the inventions encompassed by the appended claims. For example, although tapes installed in each of tape cassettes 10a, 10b, 10c and 10d in this embodiment have tape widths of 24mm , 18mm, 12mm, and 6mm tape width, respectively, tapes of tape width other than 24mm, 18mm, 12mm, and 6mm are permitted to be used, and the difference between tape width is not restricted to 6mm. Two kinds of upper casings 52 of tape cassette 10 and two kinds of lower casings 78 of tape cassette 10 are used in the embodiment. However, tape cassette 10 storing tapes (film tape 34, double-sided adhesive tape 36, heat transfer ribbon 38) of the same width can be formed by using more than two kinds of upper casings 52 or more than two kinds of lower casings 78, even if there are tapes of more than five kinds of tape width. In this case, the number of sensors is increased to identify tape cassette 10, and a plurality of projection parts (non-projection part) corresponding to each kind of upper casings 52 or lower casings 78 are formed in first projection part 84 of upper casing 52 or second projection part 80 of lower casing 78. If the input character size is not appropriate to the installed tape cassette 10, in the illustrated embodiment an error message is displayed on the display 20 to inform the operator of the error and to change the character size or to exchange the tape cassette 10. However, the tape writer may be arranged to automatically change the character size to one which suits the installed tape cassette 10 and to begin printing. Although in the illustrated embodiment the tape cassette is shown as comprising three tapes, it may contain other numbers of tapes. For example, the cassette may contain only a film tape and heat transfer ribbon.

Claims: A plurality of tape cassettes each containing at least one tape (34, 36, 38), said at least one tapes being of different widths such that each of said cassettes contains at least one tape of a different width to at least one tape contained in each of the other of said cassettes, each cassette comprising an upper casing (52a, 52b) selected from N upper casings of different shape, combined with a lower casing (78a, 78b) selected from M lower casings of different shape, each of said cassettes comprising a different combination of said M lower casings and N upper casings and each of said N upper casings being combinable with each of said M lower casings, N and M being positive integers with one of them, at least, being greater than 1, characterised in that the different shapes of the M lower casings (78a, 78b) and the different shapes of the N upper casings (52a, 52b) are defined by integrally formed portions of the casings, which portions define the internal shapes of the cassettes. A plurality of tape cassettes as claimed in claim 1, wherein said integrally formed portions of the M lower casings (78a, 78b) include outer walls (88) of the M lower casings. A plurality of tape cassettes as claimed in claim 1 or claim 2, wherein said integrally formed portions of the N upper casings (52a, 52b) include guide ribs (86). A plurality of tape cassettes as claimed in any of the preceding claims, wherein said at least one tapes are wound around spools (56, 72) and said integrally formed portions define spaces within the cassettes to suit the widths of the spools. A plurality of tape cassettes as claimed in any of the preceding claims, wherein said upper and lower casings (52a 52b, 78a. 78b) are provided with means (80, 84) for the identification of their respective shapes, whereby when the cassettes are, in use, associated with a tape writing machine, the machine is able to identify the shape of the upper and lower casings to determine the width of the said at least one tape (34, 36, 38) contained in the cassette. A plurality of tape cassettes as claimed in claim 5, wherein said identification means (80, 84) comprise shaped portions of the upper and lower casings. A plurality of tape cassettes as claimed in claim 5 or claim 6, wherein said identification means (80, 84) comprise projections. A tape writing machine containing one cassette of the plurality of tape cassettes claimed in any of claims 5 to 7, wherein the machine is provided with sensors (A, B) for identifying the shape of the upper and lower casings of the cassette contained therein from the identification means to determine the width of tape (34, 36, 38) contained in the cassette. A tape writing machine as claimed in claim 8, wherein the sensors (A, B) comprise at least one pair of radiation sensors and receivers, the or each receiver being arranged to sense whether or not radiation from a respective radiation sensor is obstructed by said tape cassette identification means (80, 84). A tape writing machine as claimed in claim 8. or claim 9, further comprising character size selection means for selecting a character size, and processing means (40) for identifying tape width based on a signal from said sensor means, said processing means being arranged to determine whether the selected character size will fit a tape of the identified tape width. A tape writing machine as claimed in claim 10, further comprising indication means (20) for indicating when said processing means (40) determines that the selected character size will not fit a tape of the identified width. A method of assembling one of the plurality of tape cassettes claimed in any of claims 1 to 7, the method comprising determining the width of said at least one tape (34,36, 38) to be contained in the said one cassette, selecting an upper casing from said N upper casings of different shape and a lower casing from said M lower casings of different shape, which selected upper and lower casings will, when combined, define a cassette casing of an internal shape appropriate to the determined tape with, and forming the cassette casing by combining the selected upper and lower casings with said at least one tape received therein.

Inventors: NAGAO YOSHIAKI C O BROTHER KOG, NAGAO, YOSHIAKI, C/O BROTHER KOGYO K. K.
Applicants: BROTHER IND LTD, BROTHER KOGYO KABUSHIKI KAISHA
Application year: 1992
Main classification: B41J32
IPC codes: B41J15, B41J32