Variable light beam flashlight

Abstract: A flashlight including a tube (10) for receiving a battery (12), a control ferrule (20) threadedly engaged on the upper end of the tube (10), a face cap (30) and a reflector (41) engaged on an upper end of the control ferrule (20), a sleeve (50) and a socket (60) engaged in the upper end of the tube for receiving a light bulb (70), a ring (80) engaged in the sleeve (50) and electrically connected to the upper end of the tube (10), the light bulb (70) including an annular flange (72) connected to the ring (80) and being caused to move relative to the reflector (41) when the control ferrule (20) is rotated relative to the tube (10).

Description: The invention relates to a variable light beam flashlight. Known from U.S. patent number 4,577,263 entitled as "MINIATURE FLASHLIGHT". filed on September 6, 1984, is a flashlight which includes a first conductor 39, a side contact conductor 42 and a lower insulator receptacle 41, each of these components has a complicated configuration and therefore results in inconvenience of assembling and manufacturing, and the head 24 can drop off from the barrel 21 when adjusting the beam by rotating the head 24. The objective of the invention is to provide a flashlight which has a simplified configuration such that the manufacturing cost thereof is greatly reduced. This objective is achieved with a flashlight according to claim 1. Another objective of the present invention is to provide a flashlight which has a feature of preventing the control ferrule 20 from disengaging from the cylindrical tube 10. FIG. 1 is an exploded view of a flashlight; FIG. 2 is a partial cross sectional view of the flashlight; and FIG. 3 is a perspective view of a member of the flashlight. Referring to FIGS. 1 and 2, a flashlight comprises a cylindrical tube 10 having a tail cap 11 disposed on the lower end, at least one battery 12 disposed in the body 10, a control ferrule 20, a face cap 30, a barrel 40, a sleeve 50, a socket 60, and a light bulb 70. The cylindrical tube 10 includes an annular groove 101, an outer thread 103 and an annular recess 105 defined on the upper and outer peripheral portion thereof and an inner thread 104 formed in the upper and inner peripheral portion thereof. A sealing ring 102 is engaged in the annular groove 101, and a clamping ring 106 is engaged in the annular recess 105. The control ferrule 20 includes an inner thread 21 formed therein for threaded engagement with the outer thread 103 of the cylindrical tube 10, and an outer thread 22 formed on the outer peripheral portion thereof. The sealing ring 102 provides a water-tight seal between the cylindrical tube 10 and the control ferrule 20. The clamping ring 106 prevents the control ferrule 20 from disengaging from the cylindrical tube 10. The face cap 30 includes an inner thread 31 formed in the lower portion for threaded engagement with the outer thread 22 of the control ferrule 20, and an annular cavity 32 formed in the upper portion for receiving a sealing ring 320. A lens 33 is received in the face cap 30 and is engaged with the sealing ring 320. The barrel 40 has an upper peripheral edge engaged with the lens 33 and has a lower peripheral edge engaged with the upper peripheral edge of the control ferrule 20 so that the barrel 40 can be stably retained in place and moves in concert with the control ferrule 20 and the face cap 30. The barrel 40 includes a parabolic reflector 41 formed integral in the upper portion thereof. The sleeve 50 includes a disc 51 formed integral on the top thereof, an outer thread 52 formed on the outer peripheral surface thereof for threaded engagement with inner thread 104 of the cylindrical tube 10, and an opening 53 formed therein (FIG. 3). The disc 51 includes a hole 510 formed in the center thereof. A ring 80 which is made of conductive materials is engaged in the sleeve 50 and includes a protrusion 81 extended through the opening 53 of the sleeve 50. As best shown in FIG. 2, the protrusion 81 is caused to contact with the upper end of the cylindrical tube 10 when the sleeve 50 is threadedly engaged to the cylindrical tube 10. The outer peripheral surface of the socket 60 is preferably tapered so that the socket 60 can be engaged within the sleeve 50 by force-fitted engagement. The socket 60 includes an annular flange 61 formed on the lower end thereof for engagement with the lower end of the sleeve 50. The socket 60 and the sleeve 50 are made of insulating materials. The light bulb 70 has a base portion engaged in the bore 63 of the socket 60 and includes a contact 71 formed in the bottom of the base portion and an annular flange 72 provided on the middle portion thereof. The annular flange 72 includes a swelling 720 formed thereon. Contact 71 and annular flange 72 are electrically connected to opposite ends of the bulb filament (not shown). The contact 71 contacts the center electrode of the battery 12. The annular flange 72 is electrically connected to the ring 80, which is in turn electrically connected to the cylindrical tube 10 via the protrusion 81 thereof. The cylindrical tube 10 can be electrically connected to the case electrode of the battery 12 when, for example, the tail cap is pressed by a user. One type of the configuration is shown and disclosed in applicant's prior U.S. Patent No. 4,949,231. A rotational movement of the control ferrule 20 makes the reflector 41 move upward relative to the light bulb 70 so that the light bulb 70 longitudinally slides relative to the reflector 41 so as to produce a variable dispersion of the light beam. Accordingly, the flashlight has a simplified configuration including few parts, which greatly reduces the manufacturing costs thereof.

Claims: A flashlight comprising a cylindrical tube (10) having a tail cap (11) provided at a lower end thereof; at least one battery (12) disposed in said cylindrical tube (10); a control ferrule (20) threadedly engaged on an upper end of said cylindrical tube (10); a face cap (30) engaged on an upper end of said control ferrule (20); a reflector (41) ; a sleeve (50) engaged in said upper end of said cylindrical tube (10); a socket (60) engaged in said sleeve (50); a light bulb (70) having a base engaged in said socket (60) and including a first electrode (71) connected to a central electrode of said battery (12); said light bulb (70) being caused to move relative to said reflector (41) when said control ferrule (20) is rotated relative to said cylindrical tube (10), the characteristic comprising: A barrel (40) engaged in said face cap (30) and moved in concert with said face cap and said control ferrule, said barrel (40) including said reflector (41) formed therein, said sleeve (50) having a disc (51) formed on an upper portion thereof, said disc (51) having a hole (510) defined in a center thereof through which an upper portion of said light bulb (70) extends, a ring (80) engaged with said disc (51) and an opening (53) defined in said sleeve (50) below said disc (51), an outer thread (52) defined in an outer peripheral surface of said sleeve (50) for threaded engagement with an inner thread (104) of said cylindrical tube (10); said ring (80) having a protrusion (81) extending from said opening (53) of said sleeve (50) in order to be electrically connected to said upper end of said cylindrical tube (10), and said second electrode (72) of said light bulb (70) having a swelling (720) formed thereon for being electrically engaged to said ring (80). The variable light beam flashlight as claimed in claim 1 wherein said cylindrical tube (10) has an upper end and an annular recess (105) defined in an outer peripheral portion thereof in which a clamping ring (106) is engaged so as to prevent said control ferrule (20) from disengaging from said cylindrical tube (10).

Inventors: WANG HOWARD, WANG, HOWARD
Applicants: WANG HOWARD, WANG, HOWARD
Application year: 1992
Main classification: F21L15
IPC codes: F21V14, F21L4