Speaker system with detachable horn

Abstract: A horn speaker has a cabinet, a speaker body mounted in the cabinet, a horn including at least one horn piece, and threaded attachment bolts. The attachment bolts detachably attach the cabinet, speaker body and horn piece together in such a manner that the horn piece overhangs at least a portion of the speaker body and the cabinet. Each attachment bolt passes through apertures formed in the cabinet, speaker body and horn piece. The construction enables installation of the speaker body from the front of the cabinet and facilitates the assembly process.

Description: The present invention relates to a horn speaker formed of a speaker body housed in a cabinet and a horn disposed on a front plate of the cabinet and more particularly to a novel and highly effective horn speaker that can be assembled more easily and less expensively than conventional horn speakers. A conventional horn speaker typically includes a cabinet, a speaker body mounted in the cabinet, and a horn projecting forward from the speaker and cabinet and fixed to a front plate of the cabinet. In a conventional horn speaker constructed as described above, since the horn is fixed to the front plate of the cabinet and obstructs access to the cabinet from the front, the speaker body has to be inserted into the cabinet from the rear and fixed to the inner face of the front plate of the cabinet. Because of this, there are restrictions as to the shape of the speaker body, the size and shape of the horn, etc. US-A-4 225 010, on which the preambles of claims 1 and 11 are based, discloses a loudspeaker comprising a cabinet, a speaker mounted in the cabinet and at least one structure, such as a damper pad or reflector, attached to the cabinet and overhanging at least a portion of the speaker and the cabinet. The means for fixing the damper pad and reflector to the cabinet comprise a wood screw and a threaded nut/bolt arrangement, respectively. These means for attaching the damper pad and reflector structure to the cabinet are separate from the means (not shown) which attach the speaker to the cabinet. US-A-3 432 002 discloses a speaker whose drive unit is attached to the main structure of the speaker by screw threads. A cover member is positioned forwardly of the drive unit and is attached to the remaining speaker structure independently by bolts or the like. According to one aspect of the present invention there is provided a horn speaker comprising a cabinet, a speaker body mounted in the cabinet, and a horn including at least one horn piece overhanging at least a portion of the speaker body and the cabinet and being detachable from the cabinet,characterised in that the speaker body and the horn piece are integrally fastened to the cabinet by common attachment means. According to a further aspect of the present invention there is provided a method of assembling a horn speaker comprising the steps of disposing a speaker body within a cabinet and then disposing a horn piece to one side of the speaker body so that it detachably overhangs at least a portion of the speaker body and cabinet, characterised by applying common detachable fastening means to the cabinet, speaker body and horn piece to integrally fasten them together. In the hereinafter described and illustrated embodiments of horn speakers in accordance with the present invention the restrictions as to the shape of the speaker body, the size and shape of the horn, etc., are relaxed, so that it is easier to obtain the shapes required for these items by design considerations. In the illustrated embodiments the speaker body may be placed into the cabinet from the front of the cabinet, rather than from the rear, and fixed to the front plate of the cabinet together with the horn. As a result restrictions on the design of the speaker body and horn are relaxed. In one embodiment of the invention the horn has two separate horn pieces respectively detachably attached to the front plate of the speaker cabinet on opposite sides of an open portion in which the speaker body is housed. Embodiments of horns speaker in accordance with the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Fig. 1 is a section view taken in a plane parallel to a speaker axis and perpendicular to the planes in which its horn pieces lie, showing a first preferred embodiment of a horn speaker constructed in accordance with the present invention; Fig. 2 is a front view of the apparatus of Fig. 1; Fig. 3 is an enlarged sectional view of a key portion of the structure shown in Fig. 1; and Fig. 4 is a sectional view corresponding to Fig. 1 but showing a second preferred embodiment of a horn speaker constructed in accordance with the present invention. Preferred embodiments of a horn speaker constructed in accordance with the present invention are described below with reference to the accompanying drawings. Figs. 1 to 3 show a first preferred embodiment of the present invention. Figs. 1 and 2 show a cabinet 1 in the form of a box. The cabinet 1 can have a variety of shapes, for example, substantially the shape of a rectangular parallelpiped, as illustrated. The cabinet 1 has a front plate la formed with an open portion 2 having substantially the space of a square. Within the cabinet 1, there is housed a speaker body 3. Projecting forward from the sides 1l and 1r of the cabinet 1, there are provided respective horn pieces 4 and 5. One horn piece 4 is parallel to (coplanar with) the side wall 1r, to which it is permanently or detachably attached by adhesive, sonic welding, a separate screw plate, or in any other suitable way, and the other horn piece 5, which is connected to the sidewall 1l, slants so as to partly cover or overhang the front plate 1a, opening portion 2, and speaker body 3. The rear of the horn thus has a larger opening than the front. A part 5a of the horn piece 5 overhanging the speaker body 3 is arranged to be detachable. The "covering" or "overhanging" described above does not imply that the horn piece 5 physically touches the speaker cone or that it is suspended or attached at a position above the speaker cone. Rather, as seen from the front of the cabinet 1 or speaker body 3, the horn piece 5 extends from a position on one side of the speaker body 3 (e.g., the left side, the right side, the top side, the bottom side, etc.) to a position in front of the cabinet 1 and speaker body 3; i.e., to a position between the observer on the one hand and the cabinet 1 and speaker body 3 on the other. The dimensions of the horn piece 5 and the dihedral angle formed by the plane of the horn piece 5 and the plane of the front plate 1a, etc., are not critical so far as the present invention is concerned and can be selected by the manufacturer in accordance with space and acoustic design considerations. In principle, the horn piece 5 need not even be planar and can be curved in accordance with acoustic and design considerations. The present invention is particularly concerned with the manner in which the cabinet 1, speaker body 3, and horn piece 5 are assembled. In accordance with the invention, the speaker body 3 is inserted in the interior of the cabinet 1 through the opening portion 2, and four corners of a flange 3a at the front of the speaker body 3 are fixed to the cabinet 1 with respective bolts 6. The part 5a of the horn 5 is provided with two leg portions 5b disposed near its edge that abuts the cabinet 1. One leg portion 5b is near the top and the other near the bottom of the part 5a, and both leg portions project towards the cabinet 1. Since the leg portions 5b are aligned vertically with each other, only one leg portion 5b is visible in Fig. 1. Fig. 3 best illustrates the construction of the leg portions 5b. The leg portion 5b, the front plate 1a of the cabinet 1, and the flange portion 3a of the speaker body 3, which is sandwiched between the leg portion 5b and the front plate 1a, are adapted to be fastened together with a single one of the bolts 6 at each of the two locations where the part 5a is attached to the cabinet. In the embodiment of the invention described above, since the portion 5a of the horn 5 overhanging the speaker body 3 is detachable, the speaker body 3 can easily be inserted into the cabinet 1 through the opening portion 2 formed in the front plate 1a of the cabinet 1 while the portion 5a detached. Thereafter, the flange portion 3a of the speaker body 3 and the portion 5a of the horn piece 5 can be integrally fastened to the cabinet 1 with the bolts 6. Therefore, restrictions as to the shape of the horn piece 5, the shape, size and method of attachment of the speaker body 3, etc., can be relaxed, and it becomes easier to obtain the shape required by acoustic, mechanical, and aesthetic design considerations. As a result, fabrication becomes easier, productivity is increased, and a better end product results. Although the case where a portion 5a of the horn piece 5 is arranged to be detachable is described above, it is also within the scope of the invention to make the entirety of the horn piece 5 detachable. A pair of horn pieces 5 and 5' may be arranged to slant forwardly and inwardly as shown in Fig. 4, and both of the horn pieces 5 and 5' may be detachable. The horn pieces 5 and 5' in the embodiment of Fig. 4 are preferably mirror images of each other. In the embodiment of the invention illustrated in Fig. 4, the installation of the speaker body 3 in the cabinet 1 becomes still easier. In accordance with the invention, the two horn pieces may form the same or different angles with respect to the front plate and may form the same or different angles with respect to the sidewalls of the cabinet. In accordance with the present invention as described above, since at least one horn piece is detachably fixed to the cabinet, restrictions as to the shape of the horn and the shape, size, and method of attachment of the speaker body, etc., can be relaxed. Therefore, the degree of freedom in the designing of the entire assembly becomes greater, the product can be made better, its fabrication becomes easer, and, hence, productivity can be increased. While the best modes known to the inventor of practicing the invention are disclosed above and illustrated in the drawings, many modifications of it and the other preferred embodiments of the invention will readily occur to those skilled in the art. Accordingly, the preferred embodiments of the invention disclosed above are to be understood as merely exemplary, and the invention is not limited except by the appended claims.

Claims: A horn speaker comprising a cabinet (1), a speaker body (3) mounted in the cabinet, and a horn (4, 5) including at least one horn piece (5) overhanging at least a portion of the speaker body (3) and the cabinet (1) and being detachable from the cabinet (1), characterised in that the speaker body (3) and the horn piece (5) are integrally fastened to the cabinet by common attachment means (5b, 6). A horn speaker according to claim 1 wherein the cabinet (1), speaker body (3) and horn piece (5) are respectively formed with first alignable apertures and the attachment means (5b) comprises at least a first threaded member (6) that can be selectively passed through the first apertures for the purpose of securing the cabinet (1), speaker body (3) and horn piece (5) together or withdrawn from the apertures to detach the cabinet (1), speaker body (3) and horn piece (5) from one another. A horn speaker according to claim 2 wherein the first threaded member (6) comprises a bolt. A horn speaker according to claim 2 or 3 wherein the cabinet (1) is formed with a front plate (2), the speaker body (3) is formed with a flange (3a) extending around its periphery, and the horn piece (5) is formed with a leg portion (5b) extending therefrom, the first alignable apertures being respectively formed in the front plate (2), flange (3a), and leg portion (5b). A horn speaker according to claim 2, 3 or 4 wherein the cabinet (1), speaker body (3) and horn piece (5) are respectively formed with second alignable apertures and the attachment means (5b, 6) further comprises a second threaded member that can be selectively passed through or withdrawn from the second apertures. A horn speaker according to any one of the preceding claims, wherein the horn (4, 5) further comprises a second horn piece (5') which is substantially a mirror image of said at least one horn piece (5) and the attachment means (5b, 6) detachably attaches the cabinet (1), speaker body (3) and said at least one horn piece (5) together in such a manner that said at least one horn piece (5) extends in front of the speaker body (3) from one side thereof, and detachably attaches the cabinet (1), speaker body (3) and second horn piece (5') together in such a manner that the second horn piece (5') extends in front of the speaker (3) from a side thereof opposite to said one side. A horn speaker as claimed in claim 1, wherein the cabinet (1) has a front plate (2) formed with an open portion (2a) and the speaker body (3) is fixed to the front plate (2) at said open portion (2a) and said at least one horn piece (5) is disposed on an outer face of the front plate (2). A horn speaker according to claim 7, further comprising a second horn piece (5') attached to the front plate (2) of the cabinet (1), said at least one horn piece (5) and said second horn piece (5') being positioned near opposite edges of the front plate (2). A horn speaker according to claim 8, wherein the second horn piece (5') is detachably attached to the front plate (2). A horn speaker according to claim 8, wherein the second horn piece (5') is permanently attached to the front plate (2). A method of assembling a horn speaker comprising the steps of disposing a speaker body (3) within a cabinet (1) and then disposing a horn piece (5) to one side of the speaker body (3) so that it detachably overhangs at least a portion of the speaker body (3) and cabinet (1), characterised by applying common detachable fastening means (5b, 6) to the cabinet (1), speaker body (3) and horn piece (5) to integrally fasten them together.

Inventors: MATSUMOTO HIROSHI, YAMAGUCHI SHIN, MATSUMOTO, HIROSHI, YAMAGUCHI, SHIN
Applicants: SONY CORP, SONY CORPORATION
Application year: 1992
Main classification: H04R1
IPC codes: H04R1