Integrated device for controlling the volume of fluids flowing through electrovalves for liquid distributing machines and washing machines

Abstract: Integrated device for controlling the volume of fluids flowing through electrovalves, for liquid distributing machines, comprising: an electrovalve (10); an impeller (4) inserted in a duct (B) for the passage of fluids, provided with one or more radial exciters, such as permanent magnets, an outside detector of the angular position of the exciters and a transductor electrically connected to the electrovalve which controls the passage of the liquid, particularly for washing machines.

Description: The present invention refers to a device connectable to a supply line of a fluid, for the measurement and the volumetric control of the fluid flowing in a utilizing household appliance, as defined in the preamble of the annexed claim 1. Various systems are known for controlling the volume of liquids and fluids in general which flow through ducts having a prefixed capacity, so as to exactly control the quantity arriving from a source into other containers or anyway flowing from an external source. The purpose of the invention, though not limitative, is the construction of an integrated, alternative device comprising all the organs necessary for controlling the precise volume of the water flowing into the tanks of washing machines or liquid distributing machines in which, as is known, such a control is usually made by the use of a pressure metering device, commonly called pressure switch. Such devices generally comprise an elastically deformable membrane or another similar organ sensitive to the variations of pressure, subjected to the pressure of a column of air or water. When the level of the water in the washing tank of the machines reaches the prefixed limit, the deformation of said membrane causes the closure of an electric switch which, in turn, closes the known electrovalve which presides the flow of water into the tank of the machine. These known devices, as well as the various operations of wiring and installation, may present several functional problems, such as: the possible blockage of the duct carrying air or water to the expansion vessel associated to the elastic membrane; the possible hardening of the elastic membrane with the consequent delay in the operation of the electrovalve. Control devices of the type of that being the subject of the present invention are also known, and substantially comprise a flow meter, with the relevant processing unit, and an electrovalve, said electrovalve being caused to close when the volume of fluid measured by the flow meter is equal to a prefixed volume. A typical example of said prior art is known from US-A-5.007.453, which describes a control devices of the above type, being of complex realization and suffering of precision problems, namely due to: the pressure variability, always present in the water mains, which can determine critical errors in the measurement, the delay of the electrovalve in closing the passage through which the fluid flows: in fact, during the time required for the closure of the electrovalve, an excess in the quantity of the fluid will pass through the device and in the case of high pressure and high rate of flow, the cited delay in closure determines notable errors in the measurement of the volume of the fluid, the stress to which the flow meter is subject, namely in the case of high rates of flow, with the consequent rapid wear and reduced useful life of the same; the unsatisfactory efficiency of the flow meter in presence of low rate of fluid. As stated above, the main purpose of the invention is to provide an integrated device for the exact control of the volume of liquids, which offers maximum reliability and precision and, at the same time, has a simple structure and is economically convenient. The device according to the invention also has the purpose of considerably facilitating the intervention of the electrovalves, guaranteeing the functionality and the precision of operation in that said operation is no longer subjected to the chancy possibility of reaching an uncertain level of liquid flowing in, but is rather subject to a prefixed volume of said liquid. An example can be found in washing machines in which the volume of water arriving in the washing tank is no longer inversely proportional to the entity of the space taken up by the items to be washed present in the tank which, uncontrollably, alter the level and therefore the quantity of water sent into the tank. In view of the above stated purposes the device according to the invention comprises a free impeller, inserted into the duct through which the liquid flows, radially provided with one or more elements capable of exciting an outside sensor associated to a transducer which can be rated and which, following a prefixed number of impulses received, causes the closure of an electrovalve which intercepts the flow of the liquid through the controlled duct, as well as the activity of other accessory devices such as acoustic and/or luminous warning devices, discharge pumps and any other such devices; the device according to the invention further includes the characterizing features of the annexed claim 1. Other improvements and embodiments of the invention are then indicated in the dependent claims. Further characteristics of the device according to the present invention are described below with reference to the schematic drawings attached for greater clarity, in which: Figure 1 is an elevated view of a one- or two-way hydraulic electrovalve, with the detecting device applied upstream; Figure 2, on a larger scale, is a longitudinal section of the device on its own; Figure 2A is a transverse section of the same, made along the line II-II of Figure 2; Figure 3, similar to figure 1, on a different scale, illustrates the device applied to the top of an electrovalve with a discharge course; Figure 4A schematically illustrates the device applied directly downstream of a water intake point connected to the water mains, to feed a washing machine, a dishwashing machine or a liquid distributing machine; Figure 4B also schematically illustrates the device, applied to the inside of the housing of any washing machine, dishwashing machine or liquid distributing machine. In the drawings, in Figures 1, 2, 2A, reference 1 indicates a hollow body, in nonmagnetic material, such as any suitable synthetic material, which can be connected in -A- to a water source; 9 indicates a removable filter for cleaning purposes. A flow regulator is mounted downstream of the filter 9, said regulator comprising a passage 7 and an elastically deformable membrane 8, these organs both being known. According to the device, under the flow regulator 7, 8, a diffuser 5 is mounted coaxially with a coaxial pin 6 which supports, rotatable and loose, an impeller 4 with helicoidal vanes. On one or more of the vanes of the impeller 4, elements 3 are applied, such as magnets of a permanent or similar nature, cooperating with an active or passive sensor-detector 2. The elements 3 are constituted, for example, by permanent magnets, by metal tips or may be constituted by the impeller 4 itself, provided with at least one dielectric diamagnetic radial sector. The water flowing in -B- sets the impeller 4 into angular movement; therefore the elements 3, placed on the vanes of said impeller, interfere with the angular position of the sensor 2, in which they generate instantaneous impulses. In any case the impulses generated in the sensor 2 are transmitted by the same to an electronic unit, not illustrated, which processes them and transforms them into an electric signal. This signal, on the basis of the revolutions/volume ratio, determines the quantity of water passing in -B-. Once the prefixed volume of water has been reached, the electronic units causes the electrovalve 10 to close. The closure of the electrovalve intercepts the water flow in -B-. The device guarantees that the precise prefixed volume of water arrives in the tank of washing machines, without any excess or deficiency in quantity, however cumbersome the presence in the tank of clothes or other objects may be. In the case of breakdowns, accidental flooding and/or disorders caused by an excessive or insufficient volume of water are avoided, such problems being attributed to the stoppage of the filter 9, to the lack of, or insufficient distribution of water in the mains, to the abnormal function or breakdown of the flow regulator 8 with the consequent excessive flow of water. In Figure 1 the device cooperates with a two-way -C, D- electrovalve 10. In Figure 3 the device is applied in combination with a one-way discharge flow electrovalve 10. In Figure 4A the device is applied directly downstream of a water mains point -E- for a washing machine -F-. In both these cases total safety conditions against flooding are obtained. In Figure 4B, the same device is mounted on the top of the electrovalve and inside the housing -G- of any kind of washing machine. In the various possible solutions, as regards the radial positioning of the sensor 2 with respect to the impeller 4 and to the electrovalve 10, which organs constitute a single block, the dimensions of the unit as a whole are always advantageously reduced and compact; therefore minimum assembly space is required for use. From what has been described above, it is clear that the use of the device is advantageous in all cases where it is necessary to control the exact volume of a liquid flowing from a tank and sent on into various containers, as in all liquid distributing machines, as well as for the control of the water sent into the tanks of washing machines in general.

Claims: An integrated device connectable to a supply line of a fluid, for the measurement and the volumetric control of the fluid flowing to a utilizing appliance, of the type comprising a hollow body (1) defining internally a passage duct (A,B) for the fluid to be measured and controlled, said body (1) having at least an inlet port (A) connectable to said supply line (E) and at least an outlet port (B) connectable to said utilizing appliance (F) downstream the device; an electrovalve (10) for intercepting the fluid flowing towards said utilizing appliance (F); a rotary impeller (4), disposed within said passage duct (A,B), and set into angular movement by the passage of the fluid, said impeller being capable of generating impulses in a sensor (2), said impulses being representative of the rotation of said impeller (4); a sensor unit (2) for sensing the impulses from said impeller (4) and generating electrical signals being representative of the number of revolution of said impeller (4); a transducer unit for processing said electrical signals and producing an output control signal for said electrovalve (10); said device being characterized in that the rotation axis of said impeller (4) is substantially coaxial with said duct (A,B), and therefore with the main direction of the flow of the fluid, and in that a flow regulator (7,8) is arranged coaxial with the impeller (4) within said duct (A,B). An integrated device according to claim 1, characterized in that a flow diffuser (5) is disposed within said duct (A,B), directly upstream of and coaxial with said impeller (4). An integrated device according to claim 2, characterized in that said diffuser (5) supports said impeller (4), in particular by means of a coaxial pin (6). An integrated device according to claim 1, characterized in that said flow regulator (7,8) comprises an elastically deformable membrane (8) within said duct (A,B) and a passage (7) of said duct (A,B). An integrated device, according to claim 1, characterized in that a filter (9) is disposed within said duct (A,B). An integrated device, according to claim 5, characterized in that said filter (9) is arranged upstream of said diffuser (5) and coaxial with it. An integrated device according to claim 1, characterized in that said sensor unit (2) is arranged outside said duct (A,B), in a radial position with respect to said impeller (4), and in that in at least one vane of said impeller (4) an element (3) capable of exiting said sensor unit (2) is provided. An integrated device according to claim 1, characterized in that said output signal of said transducer unit causes the activity of a warning device, or of a discharge pump.

Inventors: SASSONE LUIGI, SASSONE, LUIGI
Applicants: ELTEK SPA, ELTEK S.P.A.
Application year: 1992
Main classification: D06F39
IPC codes: G01F1, D06F39, G05D7, G01F15, A47L15