Contact device for a cable with one or more inner conductors

Abstract: A contact device for a cable comprising one or more inner conductors with inner insulating sheath and a common shield with outer insulating sheath, comprises a connection terminal for the shield and a connection element for each inner conductor. Further a guiding element and a stop element are provided for each inner conductor. The guiding element directs the corresponding inner conductor with its insulating sheath at the corresponding stop element in such a manner that during insertion of the cable into the contact device the inner insulating sheath is axially compressed by the stop element by the stop element. Seen from the corresponding guiding element each connection terminal for an inner conductor lies beyond the corresponding stop element. By application of this contact device it is no longer necessary to remove the inner insulating sheath.

Description: The invention relates to a contact device for a cable comprising one or more inner conductors with inner insulating sheath and a common shield with outer insulating sheath, said contact device comprising a connection terminal for the shield and a connection terminal for each inner conductor. In particular with coaxial or twinaxial cables adapted to be used in high frequency applications wherein the type of material of the inner insulating sheath(s) is such that removing these inner insulating sheath(s) to expose the inner conductor(s) by cutting or stripping the inner insulating sheath is hardly possible, connecting a known contact device of the above-mentioned type with the cable such as a coaxial or twinaxial cable, is rather complicated. US 4,719,697 discloses a method and device wherein the inner insulating sheath of an inner conductor is axially compressed by means of a special tool whereby the inner conductor is exposed. Subsequently the cable with exposed inner conductor is inserted into a usual contact device and attached in the same in the usual manner. Therefore this known solution requires a special preparation step of the cable which requires to provide a special tool device. The invention aims to provide a contact device of the above-mentioned type wherein connecting the cable with the contact device can be substantially simplified. According to the invention the contact device of the above-mentioned type is characterized to this end by the characterizing features of claim 1. In this manner a contact device is obtained wherein except for removing the outer insulating sheath and the shield no further preparation of the end of the cable to be connected is required and the cable can be connected with the contact device by simply inserting the inner conductor(s) through the corresponding guiding element, whereby the inner insulating sheath is automatically axially compressed by the stop element so that the inner conductor will be exposed at the corresponding connection terminal. Thereafter the inner conductor can be connected with this connection terminal in a usual manner. According to a simple embodiment of the contact device according to the invention each stop element is formed by an end edge of each corresponding connection terminal for an inner conductor and/or of a dielectric insert of the contact device. Preferably each guiding element is formed by an annular channel having an inner diameter corresponding with the outer diameter of the inner insulating sheath of the inner conductor. In this case in a very favourable embodiment of the invention each guiding element consists of electrically conductive material and is connected with the connection terminal for the shield. Thereby it is obtained that each inner conductor also along the part where the shield of the cable is removed, is nevertheless enclosed by a shielding. According to the invention it is preferred that the connection terminal for the shield is formed by a ring adapted to align the cable with its inner conductor(s) with the guiding element(s). Thereby the connection terminal for the shield provides a type of prepositioning of the cable whereby each inner conductor can be easily inserted into the corresponding guiding element. The invention will be further explained by reference to the drawings in which an embodiment of the contact device according to the invention is shown. Fig. 1 perspectively shows an embodiment of a contact device according to the invention, wherein an end part of a twinaxial cable is shown before the same is inserted into the contact device. Fig. 2 perspectively shows the contact device of fig. 1, wherein the cable end part is completely inserted into the contact device. Fig. 3a, 3b - 5a, 5b show partly in cross section a top view and a side view, respectively, of successive steps during the insertion of the cable and into the contact device of fig. 1. In the drawings there is shown a contact device 1 for a twinaxial cable 2, an end part of which is shown in fig. 1. It is noted that the contact device can of course also be adapted for a coaxial cable. The twinaxial cable 1 is provided with two inner conductors 3 with an inner insulating sheath 4 and a common shield 5 consisting of braided metal wire. The shield 5 is enclosed by an outer insulating sheath 6. In fig. 1 the end part of the cable 2 is stripped of a part of the outer insulating sheath 6 and a part of the shield 5, so that both inner conductors 3 with insulating sheath 4 extend out of the shield 5. The contact 1 comprises a connection terminal 7 for the shield 5, said connection element 7 consisting in this case of a flat ring. The connection terminal 7 is followed by a guiding element 8 for each inner conductor 3 with insulating sheath 4, which guiding element in the embodiment shown is made of the same material as the connection terminal 7 and is made as an annular channel fittingly enclosing the inner conductor 3 with insulating sheath 4. As shown in fig. 3a, 3b, the connection element 7 is located in such a manner with respect to the guiding elements 8 that during insertion of the inner conductors 3 with insulating sheath 4 in the connection terminal 7, said inner conductors 3 are aligned with the guiding element 8. Thereby pushing the inner conductors 3 with insulating sheath 4 into the guiding elements 8 is facilitated. The guiding elements 8 are followed by a connection terminal 9 for each inner conductor 3, wherein the connection terminals 9 are separated from the shield 11 of the contact 1 by a dielectric insert 10 consisting of insulating material. The drawing shows that the connection terminal 7 and the guiding elements 8 are formed of an extension of this shield 11. The coupling part 12 which can be connected to a coupling socket or the like, is not further shown and does not form part of the present invention. An end edge 13 of each connection terminal 9 and/or the dielectric insert 10 forms a stop element, by which the inner insulating sheath 4 of the corresponding inner conductor 3 is stopped during insertion of the cable 2 into the contact device 1. Fig. 4a, 4b, show the position in which the insulating sheath 4 of the inner conductors 3 just meets the end edge 13 of the connection terminal 9. By a suitable design of the insert 10 the stop element can completely be formed by an end face of this insert. When the cable 2 is now pushed further into the contact device 1, the insulating sheaths 4 of the inner conductors 3 are axially compressed by the stop elements 13, so that the ends of the inner conductors 3 will be exposed in front of the connection terminals 9 as shown in fig. 5a, 5b. Thereafter the ends of the inner conductors 3 can be simply connected with the connection terminals 9, for example by soldering. Fig. 2 shows the situation of fig. 5 in perspective view. After soldering the ends of the inner conductors 3, wings 14 of the shield 11 can be closed so that the shield 11 of the contact device 1 is completely closed again and thereby there is no interruption in the shielding anymore. From the foregoing it will be understood that connecting a contact device to the end of the cable 2 is very simple when using the described contact device 1. Removing the outer insulating sheath 6 and the shield 5 can be done in a usual manner, whereas it is not required to remove the inner insulating sheath 4 of the inner conductors 3. By simply inserting the inner conductors 3 with insulating sheath 4 into the connection terminal 7 and subsequently into the guiding elements 8, said inner conductors are automatically directed with their insulating sheath at the stop elements 13, whereby the insulating sheaths 4 are axially compressed and the inner conductors 3 are exposed. The guiding elements 8 further have the important advantage that they extend along a substantial part of the inner conductors 3, whereby also the part of these inner conductors 3 where the shield 5 is removed, still has a shielding. The invention is not restricted to the above described embodiment which can be varied in a number of ways within the scope of the claims.

Claims: Contact device (1) for a cable (2) comprising one or more inner conductors (3) with inner insulating sheath (4) and a common shield (5) with outer insulating sheath (6), said contact device comprising a connection terminal (7) for the shield and a connection terminal (9) for each inner conductor, characterized by a guiding element (8) and a stop element (13) for each inner conductor (3), wherein the guiding element is adapted to direct the inner conductor with its inner insulating sheath at the corresponding stop element (13) to axially compress the inner insulating sheath during insertion of the cable into the contact device, wherein, seen in cable insertion direction, each connection terminal (9) for an inner conductor (3) is located beyond the corresponding stop element (13). Contact device according to claim 1, characterized in that each stop element is formed by an end edge (13) of each corresponding connection terminal (9) for an inner conductor (3) and/or of a dielectric insert (10) of the contact device. Contact device according to claim 1 or 2, characterized in that each guiding element (8) is formed by an annular channel. Contact device according to claim 3, characterized in that each guiding element (8) consists of electrically conductive material and is connected with the connection terminal (7) for the shield (5). Contact device according to claim 4, characterized in that each guiding element (8) extends from the connection terminal (7) for the shield (5) up to adjacent the corresponding connection terminal (9) for the inner conductor (3). Contact device according to anyone of the preceding claims, characterized in that the connection terminal (7) for the shield (5) is formed by a ring adapted to align the cable (2) with its inner conductor(s) (3) with the guiding element(s) (8).

Inventors: BOOGHMANS HUBERT, JONCKHEERE LUC, BOOGHMANS, HUBERT, JONCKHEERE, LUC
Applicants: FRAMATOME CONNECTORS BELGIUM, FRAMATOME CONNECTORS BELGIUM N.V.
Application year: 1992
Main classification: H01R17
IPC codes: H02G1, H01R13, H01R24