Vehicle body

Abstract: A substructure of the body of a vehicle such as a railroad car is formed by linking first and second beams (10) and (11) with each other. The first beams (10) are formed of first and second members (22) and (23) respectively having locking grooves (25) and (25a), and the second beams (11) are arranged at intervals perpendicular to the first beams (10), thus realizing, for example, a thin-walled substructure. By virtue of the locking grooves formed thereon, the first members allow the attachment of seats or the like, and the second members allow the suspension of underfloor equipment.

Description: The present invention relates to the body of a vehicle such as a railroad car and, more specifically, to the structure of a vehicle body. Fig. 7 shows a typical prior-art technique, which is disclosed in Japanese Patent Laid-Open No.62-189251. As shown in the drawing, a floor 1, which is formed, for example, of aluminum or the like, includes extruded sections 2 and 3 formed by extrusion in the longitudinal direction, i.e., in the direction perpendicular to the plane of Fig. 7. The extruded sections 2 and 3 are welded together to extend in the width direction and have grooves 4, to which underfloor equipment is fastened by means of bolts or the like. Reference numeral 5 indicates a heat insulating material. A problem with this prior-art structure, in which the floor 1 is formed of the extruded sections 2 and 3, is that its thickness cannot be reduced to a level below a manufactural limitation. To allow welding operations to be performed, a certain level of thickness has to be secured, thereby making it difficult to attain a further reduction in weight. GB-A-2 036 150 discloses a substantially I-shaped light metal girder comprising two parallel webs to form a rectangular box-like double-web structure which has outwardly projecting flanges along its edges. Longitudinally extending grooves may be provided for connecting of other elements such as screws. It is an object of the present invention to provide a vehicle body structure which allows further reduction in weight and whose components are arranged in a rational manner so as to impart requisite functions and performance to it. This object is met by the invention as set out in claim 1. Preferred embodiments of the invention are described in the dependent claims. The first beams extend characteristically in the longitudinal direction of the vehicle. Both the first and second beams may be arranged in the longitudinal direction of the vehicle. Thus, in accordance with the present invention, the first and second members, extending in the longitudinal direction of the vehicle body or a direction perpendicular thereto, are linked together to form the first beams, which are linked with the second beams that are perpendicular thereto. This structure may be used as the substructure of a railroad car. By providing thereon thin floor panels or the like, it can be formed as a floor structure. Compared with the above floor structure of extruded sections, described with reference to Fig. 7, the floor structure of the present invention allows a further reduction in weight and can be formed using less material. By virtue of the locking grooves formed on the first and second members, any requisite components to be provided inside or on the outer side of the vehicle can be secured by utilizing the first or the second members, and such components can be detached easily. Examples of the components to be provided inside the vehicle include seats, room partitions, distribution panel, lavatory equipment or the like, telephone equipment, conductor's room, and food service equipment; and examples of the components to be provided on the outer side of the vehicle include underfloor equipment, pipes, electric cables, and ducts containing these items. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an exploded perspective view of an essential part of a vehicle body in accordance with a preferred embodiment of the present invention; Fig. 2 is a reduced perspective view of a part of a vehicle body with its covering removed; Fig. 3 is a sectional view of a vehicle portion around first and second beams shown in Fig. 1; Fig. 4 is a perspective view of seats mounted inside a vehicle body in accordance with the present invention; Fig. 5 is a perspective view of partitions provided inside a vehicle body in accordance the present invention; Fig. 6 is a perspective view of equipment attached to the outer side of a vehicle body in accordance the present invention; and Fig. 7 is a simplified sectional view of a prior-art vehicle body. DESCRIPTION OF THE PREFERRED EMBODIMENT Fig. 1 is a perspective view of a substructure 6 of a railroad car, and Fig. 2 is a perspective view of a part of a vehicle body 8 equipped with the substructure 6 of Fig. 2. In the substructure 6, one or more first beams 10 extend longitudinally to the vehicle body, and these first beams 10 are connected with second beams 11 arranged at fixed intervals and perpendicular thereto, thus forming the substructure 6. As shown in Fig. 1, the substructure 6 includes floor plates 12 and thin bottom plates 13 which are respectively fixed in position in the upper and lower sections of the substructure. In Fig. 2, the floor plates 12 and the bottom plates 13 are omitted. Rounded frames 14 are arranged at intervals in the longitudinal direction to form a body having a reverse-U-shaped sectional configuration. Arranged along these frames 14 are longitudinal members 15 extending in the longitudinal direction of the vehicle body. The end portions of the frames 14 and those of the second beams 11 are linked together by means of joint members 18. Strong longitudinal members 19 are attached to the end portions of the frames 14 in the vicinity of the joint members 18. Fixed to the lower and outer sides of the second beams 11 are longitudinal members 20 for reinforcing the bottom plates 13; the longitudinal members 20 are arranged at intervals in the width direction and extend in the longitudinal direction of the vehicle. A covering (not shown) is attached to the outer periphery of the longitudinal members 15 and the strong longitudinal members 19. Each of the first beams 10 consists of first and second members 22 and 23 and a web 24 connecting them together. The first member 22 includes a pair of opposite locking sections 26 and 27 defining a locking groove 25, mounting sections 28 and 29 extending outwardly from the locking sections 26 and 27, and another mounting section 30 extending on the opposite side of the locking groove 25 (i.e., downwards as seen in Fig. 1). Thus, the first member 22 has a symmetrical, or nearly symmetrical, sectional configuration. The second member 23 has a configuration which is the same or similar to that of the first member 22, and those portions thereof corresponding to those of the first member are indicated by the same reference numerals with an adscript "a". The locking grooves 25 and 25a extend in the longitudinal direction of the vehicle body. It is desirable that the first and second members 22 and 23 consist of sections of aluminum or the like formed by extrusion. The web 24 extends across the mounting sections 30 and 30a of the first and second members 22 and 23 and is fastened thereto by means of rivets or the like. The floor plates 12 are fastened to the mounting sections 28 and 29 of the first member 22 likewise by means of rivets or the like. The thin bottom plates 13 are fastened to the mounting sections 28a and 29a of the second member 23 by means of rivets or the like. Instead of rivets, the fastening may be effected by a combination of bolts and nuts or by welding. The cross section perpendicular to the axis of the first beam 10 thus formed has a substantially I-shaped configuration. Accordingly, the beam has a large modulus of section, thus providing an increased strength. By forming the first and second members 22 and 23 of completely or substantially the same size and configuration, it is possible to impart satisfactory sectional performance and balance to the first beam. Further, by changing the size and configuration of the first and second members 22 and 23 in accordance with any requirements in design, it is possible to realize proper design values. Further, with this construction, no side beams as used in the bodies of conventional railroad cars or the like are required, and the force acting on the coupler can be advantageously transmitted in the longitudinal direction of the first beams 10. Each of the second beams 11 has third and fourth members 33 and 34 and a web 35 connecting them together. As shown in Fig. 1, the third member 33 has mounting sections 36 and 37, and another mounting section 38 extending perpendicular to them. The third member 33 has a substantially T-shaped, axisymmetical or nearly symmetrical cross-sectional configuration. The fourth member 34 has a configuration which is the same or similar to that of the third member 33, and those portions thereof corresponding to those of the third member are indicated by the same reference numerals with an adscript "a". A plurality of the second beams 11 are arranged at intervals in the longitudinal direction of the vehicle body. As shown in Fig. 1, the mounting sections 30 and 30a of the first and second members 22 and 23 exhibit partial cutouts arranged at intervals longitudinally to the vehicle body, and the web 24 is accordingly separated into sections, thereby forming openings 32 through which the second beams 11 are passed. By virtue of this structure, the second beams 22 are joined with the first beams 10, as shown in Fig. 3. In certain constructions, the first and second beams 10 and 11 may be replaced by each other, in accordance with any design requirements, so that the second beams extend in the longitudinal direction of the vehicle body whereas the first beams extend across the body. In that case, the reinforcing longitudinal members 20 are arranged in parallel with the first beams 10. The mounting sections 28 and 29 of the first members 22 and the mounting sections 28a and 29a of the second members 23, both members belonging to the first beams 10, are respectively fastened to the mounting sections (36 and 37) and (36a and 37a) of the second beams 11 by means of rivets, a combination of bolts and nuts, welding or the like. The webs 24 and 35 are linked together by means of joint members (not shown) and fixed in position. As shown in Fig. 4, long and thin head sections of bolts 46 are fitted into the locking grooves 25 of the first members 22 of the first beams 10 and are locked therein. Components inside the vehicle are secured by fastening them with the shaft sections of the bolts 46 and nuts 47. Examples of the components inside the vehicle include seats 48 as shown in Fig. 4, partitions 49 for defining compartments as shown in Fig. 5, distribution panels, lavatory equipment or the like, telephone equipment, conductors room, and food service equipment. As shown in Fig. 6, long and thin head sections of bolts 50 are fitted into the locking grooves 25a of the second members 23 and are locked therein. Components on the outer side of the vehicle are secured by means of the shaft sections of the bolts 50 and nuts 51. Examples of the components to be provided on the outer side of the vehicle include, apart from underfloor equipment 52 as shown in the drawing, pipes, electric cables, and ducts containing these items. By using the above bolts 46 and 50, any requisite components can be fixed to desired positions on the body structure by an easy mounting operation, allowing the mounting of various components depending upon the type of vehicle. The present invention can be applied not only to railroad cars as in the above embodiment, but also to vehicles in general including ships and aircraft, thus providing a wide range of application. Thus, in accordance with the present invention, the first and second members are linked together through the intermediation of webs to form the first beams, which are linked with the second beams arranged perpendicular thereto. Compared with the structure composed of extruded sections, described with reference to the prior art shown in Fig. 7, the structure of the present invention allows a further reduction in weight and can be formed using less material. Further, in accordance with the present invention, the first and second members are equipped with locking grooves, which allow the attachment of requisite components inside or on the outer side of the vehicle. Furthermore, such components can be easily detached. Thus, the present invention can be realized in a variety of forms by mounting desired components depending upon the use of the vehicle.

Claims: A vehicle body which at least partially comprises first beams (10) and second beams (11) connected together, the second beams (11) extending perpendicularly to the first beams (10) and arranged at intervals in the longitudinal direction of the first beams (10), at least one of the first beams (10) comprising: (a) a first member (22) and a second member (23), each of the first and second members (22, 23) integrally having (i) a first plate-like mounting section (28, 29 or 28a, 29a), (ii) second mounting sections (30 or 30a) spaced from each other in the longitudinal direction of the first beam (10), each of the second mounting sections (30 or 30a) extending perpendicularly from one principal surface of the first plate-like mounting section (28, 29 or 28a, 29a), and (iii) a locking section (26, 27 or 26a, 27a) projecting from another principal surface of the first plate-like mounting section (28, 29 or 28a, 29a); and (b) webs (24), each of which is fixed at respective ends to the associated second mounting sections (30; 30a) of the first member (22) and second member (23); and at least one of the second beams (11) passing through an opening (32) defined by the first and second members (22, 23) and by the adjacent webs (24, 24), and being fixed to the first plate-like mounting section (28, 29 or 28a, 29a) of each of the first and second members (22, 23) of the at least one first beam (10). The vehicle body according to claim 1, characterised in that said first beams (10) are arranged longitudinally to the vehicle body (8), said locking sections (26, 27) of the first mounting section (28, 29) of said first beams (10) being located at positions which allow access from the inside of the vehicle. The vehicle body according to claim 1, characterised in that said first beams (10) are arranged longitudinally to the vehicle body (8), said locking sections (26a, 27a) of said second mounting sections (28a, 29a) of said first beams (10) being located at positions which allow access from the outside of the vehicle. The vehicle body according to claim 1, characterised in that said second beams (11) are arranged longitudinally to the vehicle body. The vehicle body according to claim 1 or 4, characterised in that at least one of the second beams (11) comprises a third member (33) and fourth member (34), at least one of these members (33, 34) being substantially T-shaped, and a web (35) connecting the third and fourth members together.

Inventors: ONISHI HIROYUKI, ONISHI, HIROYUKI
Applicants: KAWASAKI HEAVY IND LTD, KAWASAKI JUKOGYO KABUSHIKI KAISHA
Application year: 1992
Main classification: B61D17
IPC codes: B61D17