A suction-type robot hand

Abstract: A suction-type robot hand (1) comprising a hollow suction pad (2) having a gas-permeable obstacle at an opening of the suction pad and a main body (3) of the robot hand supporting the suction pad and having a vacuum passage (6) communicating with the suction pad. According to the robbot hand of the present invention, the provision of a net (5) on the opening of the suction pad makes it possible to suck fragile articles such as a fried cutlet, a roasted bean curd, a piece of bread and the like to a desired place.

Description: This invention relates generally to a suction-type robot hand and more particularly to a suction-type robot hand adapted to suck and transfer fragile articles such as a fried cutlet, a roasted bean curd, bread and the like to a desired place. There is known a robot hand of the prior art, for example, from Japanese Patent Disclosure No. 63-251186, which uses two fingers for gripping articles or materials and transferring them to a desired place. Other types of robot hands are disclosed, for example, in Japanese Patent Disclosure Nos. 64-8141 and 63-283884 wherein a suction pad mounted on a robot hand is adapted to suck articles or materials and transfer them to a desired place. Another type of robot hand is disclosed in Japanese Utility Model Disclosure No. 61-58084 wherein a suction hand has a grid at a predetermined depth from an opening thereof so as to suck a bag without forming crinkles thereon. However none of the robot hands mentioned above can at once grip fragile articles such as a fried cutlet, a roasted bean curd, a piece of bread and the like to a desired place. An air flow actuated, overhead pickup device for use in lifting sheet materials is disclosed in US-A-3796455 defining the closest prior art. It is an object of the present invention to provide a robot hand which can grip and transfer fragile articles at once without breaking the articles. The present invention provides a suction-type robot hand comprising (a) a hollow suction pad having a gas-permeable obstacle at an opening of the suction pad; and (b) a main body, of the robot hand, supporting the suction pad and having a vacuum passage communicating with the suction pad; characterised in that the robot hand further comprises (c) a pressure detector for detecting suction pressure in the suction hand; (d) suction adjusting means for adjusting pressure in the suction pad in accordance with the output of the pressure detector; and (e) a tank in the vacuum passage for retaining any material that passes through the gas-permeable obstacle at the opening of the suction pad. In the case of the robot hand of the present invention, the provision of the gas-permeable obstacle at the opening of the suction pad makes it possible to suck fragile articles on the opening and the obstacle without breaking them and transfer them at once to a desired place. Other objects and advantages of the present invention will become apparent from the following detailed description of a preferred embodiment of the present invention taken with reference to the accompanying drawings in which: Fig. 1 is an explanatory schematic view of a preferred embodiment of a suction-type robot hand of the present invention; Fig. 2 is a bottom view of a suction pad of the robot hand shown in Fig. 1; and Fig. 3 is a perspective view of the suction pad having a plurality of flexible projections on an opening thereof. As shown in Fig. 1 a suction-type robot hand 1 of the present invention is adapted to be mounted on a main body (not shown) of a robot and has a suction pad 2 and a main body 3 of the robot hand 1. The configuration of the suction pad 2 shown in Fig. 2 is cylindrical. However, there is no need to make it cylindrical and it may be any other configuration such as prism, cone, pyramid and the like. There is also no limitation to the material of the suction pad 2 and it may be formed by suitable material such as rubber, synthetic resin and the like. The suction pad 2 has a net 5 which is positioned at an opening 4 of the suction pad 2. Accordingly, the fragile article is sucked on the opening 4 and the net 5 without breaking the fragile article by suction because there is not applied large suction pressure to the article at a center of the opening 4. The robot hand 3 has a pressure detector 13 close to the suction pad 2. The pressure detector 13 is conneted with a control apparatus 15 so that the suction pressure in the suction pad 2 is controlled in accordance with the output of the detector 13 so as to appropriately keep the suction pressure in the section pad 2. The net 5 may be replaced by a cross grid 20 shown in Fig. 2 (B) and a linear grid 22 shown in Fig. 2 (C) which are formed integrally with a main body of the suction pad 2. The suction pad 2 is supported by the main body 3 of the robot hand 1 at the forward end thereof. A vacuum passage 6 is formed within the main body 3 of the robot hand 1 and one end of the vacuum passage 6 is communicated with the inside of the suction pad 2. The other end of the vacuum passage 6 is communicated with a tank 9 through a first vacuum pipe 7 and a first connecting pipe 8. The tank 9 is led to a pump 12 through a second connecting pipe 10 and a second vacuum pipe 11. The tank 9 serves to hold therein water or debris of fragile articles entrained by the sucked air and to prevent them from being led to the pump 12. With sufficient reduction of pressure within the tank 9 prior to the suction operation by the suction pad 2, it is possible to efficiently achieve the suction of articles in a short time. The first vacuum pipe 7 has flexibility and length sufficiently accomodated to the motion of the robot. In addition, the first connecting pipe 8 is provided with a first ball valve 14a and a second ball valve 14b. Then the operation of the suction-type robot hand 1 of the present invention will be explained. Firstly setting the ball valve 14a closed and the ball valve 14b opened. Then energizing the robot and moving the suction pad 2 toward above the objective articles. Then energizing the pump 12 and commencing the suction at a constant air flow rate. The air flow rate in this case shoud at least satisfy a following relation: (degree of vacuum) × (area of the opening of the suction pad) > (estimated maximum weight of the predetermined amount of the objective particles) The left side of the above expression indicates the suction force for elevating the objective particles. The vacuum obtained by the pump 12 is led to the inside of the suction pad 2 through the second vacuum pipe 11, the second connecting pipe 10, the tank 9, the first connecting pipe 8, the first vacuum pipe 7 and the vacuum passage 6 of the main body 3 of the robot hand 1. This results in that the fragile article is sucked on the opening 4 of the suction pad 2 and the net 5. Then moving the robot toward an objective place with the fragile articles sucked within the suction pad 2. Finally the ball valve 14b is closed and the ball valve 14a is opened. This causes introduction of the ambient air to the inside of the suction pad 2 through the first connecting pipe 8, the first vacuum pipe 7 and the vacuum passage 6 of the main body 3 of the robot hand 1. Thus the suction force is vanished from the suction pad 2 and the particles are released from the suction pad 2 onto the predetermined objective place. In this case, it would be possible to more rapidly release the particles from the suction pad 2 if pressurized air is supplied from an air source (not shown) connected to the ball valve 14a. The other embodiment of a pad, as shown in Figure 3, has a plurality of projections 30 which are circularly located on the opening, without any clearance. Each projection 30 has a thin portion, at its lower position so that they are inwardly bent by the suction in the pad 2. In accordance with the present embodiment, even though a surface of the article is not plane, it is possible to grasp the article by the pad 2 quickly and without breaking the article. The projections 30 may be formed by making a plurality of cuts 40 on a cylindrical member, which are parallel to an axis of the cylindrical member.

Claims: A suction-type robot hand (1) comprising (a) a hollow suction pad (2) having a gas-permeable obstacle (5, 20, 22) at an opening (4) of the suction pad (2); and (b) a main body (3), of the robot hand (1), supporting the suction pad (2) and having a vacuum passage (7, 8, 10, 11) communicating with the suction pad (2); characterised in that the robot hand (1) further comprises (c) a pressure detector (13) for detecting suction pressure in the suction hand (1); (d) suction adjusting means (15) for adjusting pressure in the suction pad (2) in accordance with the output of the pressure detector (13); and (e) a tank (9) in the vacuum passage (7, 8, 10, 11) for retaining any material that passes through the gas-permeable obstacle (5, 20, 22) at the opening (4) of the suction pad (2). A suction-type robot hand (1) according to claim 1 in which the gas-permeable obstacle is a net (5). A suction-type robot hand (1) according to claim 1 in which the gas-permeable obstacle is a cross grid (20) formed integrally with the main body (3) of the suction pad (2). A suction-type robot hand (1) according to claim 1 in which the gas-permeable obstacle is a linear grid (22) formed integrally with the main body (3) of the suction pad (2). A suction-type robot hand (1) according to claim 1 which a plurality of flexible projections (30) are provided at the opening (4) of the suction pad (2) without clearance.

Inventors: IWATA HITOSHI, SEKIGUCHI KAZUYA, TAGUCHI MASAO, IWATA, HITOSHI, SEKIGUCHI, KAZUYA, TAGUCHI, MASAO
Applicants: HOUSE FOOD INDUSTRIAL CO, HOUSE FOOD INDUSTRIAL CO., LTD.
Application year: 1992
Main classification: B25J15
IPC codes: B25J15