Low pressure fumeless spray gun

Abstract: A low pressure fumeless spray gun comprising an atomizer (3) with a central nozzle (8) having a sized orifice concentric with the feed duct (9) for the liquid to be atomized, and a sleeve (14) surrounding said nozzle (8) and comprising at least a channel (15) by which compressed air is fed into the region downstream of the atomization region, characterised by further comprising a plurality of compressed air feed channels (11) communicating with the liquid feed duct (9) upstream of the atomization region.

Description: This invention relates to a low pressure fumeless spray gun. Fumeless spray guns of low pressure operation (about 500 mbar) are known comprising a handgrip through which compressed air flows, and an atomizer with a central nozzle having a sized orifice concentric with the paint feed tube. The high velocity achieved by the compressed air as it expands within the nozzle causes the paint to be drawn in, atomized and expelled in the form of mist. To prevent dispersal of the atomized paint into the environment, the nozzle is provided with a sleeve comprising an annular channel for an additional air jet forming a cone which surrounds the paint stream. A spray gun comprising these features is e.g. known from FR-A-1 325 474. These known spray guns have however certain drawbacks, and in particular: unsatisfactory atomization due to the working conditions (low pressure), so that such spray guns cannot be used for work requiring a high degree of atomization, such as vehicle body spraying, substantial energy consumption to achieve atomization. An object of the invention is to obviate these drawbacks by providing a spray gun which although operating at low pressure achieves an atomization comparable with that of high pressure spray guns. A further object of the invention is to provide a spray gun of low compressor energy absorption. These and further objects which will be more apparent from the ensuing description are attained according to the invention by a low pressure fumeless spray gun as described in claim 1 A preferred embodiment of the present invention is described hereinafter with reference to the accompanying drawings, in which: Figure 1 is a perspective view of a spray gun according to the invention; and Figure 2 is an enlarged detailed longitudinal section through the nozzle. As can be seen from the figures, the spray gun according to the invention comprises substantially a handgrip 1 provided with a quick-fitting connector 2 for connection to a compressed air main, and an atomizer 3 fixed to a container 4 containing the liquid to be sprayed. The handgrip 1 is provided with a trigger 5 acting on a stem 6, the head of which is housed in a corresponding seat 7 provided in a nozzle 8. The nozzle 8 communicates with a duct 9 leading to a tube 10 which has its other end inserted into the container 4 and immersed in the liquid. Four ducts 11 extend from the seat 7 to an annular duct 12 provided with exit holes 13. The nozzle 8 is surrounded by a projecting sleeve 14 comprising an annular cavity 15. The annular duct 12 and the annular cavity 15 communicate with duct 12 and the annular cavity 15 communicate with the compressed air main. The spray gun according to the invention is used as follows: When the user operates the trigger 5, the stem 6 is withdrawn and a valve is opened to allow air to enter the spray gun. The air enters the atomizer and leaves through the cavity 15 and the holes 13 of the nozzle, by which: the container 4 is put under vacuum to draw in a certain quantity of liquid, which mixes with the air passing through the ducts 11 and into the seat 7 for the stem 6, the air leaving the holes 13 is atomized with the previously formed air/liquid mixture, an air cone is formed by the cavity 15, to surround the atomized paint conveyed onto the surface to be coated. Experimental tests shown not only that the same atomizing effect is obtained for a smaller quantity of air absorbed (about 50%) and hence for a lesser compressor energy consumption, but also that the atomization is efficient although operating at low pressure. This is due to the fact that the air leaving through the holes 13 draws with it not liquid alone but instead the liquid/air mixture which has formed within the seat 7 and hence a mixture of lesser density, which therefore requires a smaller air quantity for its atomization.

Claims: A low pressure fumeless spray gun comprising an atomizer (3) with a central nozzle (8) having a sized orifice concentric with a feed duct (9) for the liquid to be atomized in an atomization region, and a sleeve (14) surrounding said nozzle (8) and comprising at least a first channel (15) by which compressed air is fed into the region downstream of the atomization region, characterised by further comprising a plurality of second compressed air feed channels (11) communicating with the liquid feed duct (9) upstream of the atomization region. A spray gun as claimed in claim 1, characterised in that said second channels (11) communicate with a seat (7) for the head of a spray gun valve stem (6).

Inventors: ZANETTI PAOLO, ZANETTI, PAOLO
Applicants: WALMEC SPA, WALMEC S.P.A.
Application year: 1992
Main classification: B05B7
IPC codes: B05B7