A machine for the instantaneous preparation of fruit juices

Abstract: The machine (1) presents a central cutting and squeezing unit, with a fixed vertical knife (18) and a squeezing bolster actioned through two systems of connecting rods and crankshafts actioned from a central shaft that receives its impulses from the main motor (40) of the machine and that possesses thread form extremities (45) in the reversed sense, every one of which stimulates a helicoidal wheel (34) motoring each one of the crankshafts. The entrance of the pieces of fruit is realized through a guide that is fed by a tilting elevating system (5) able to move itself up and downwards in front of the storage area (1) of the pieces of fruit.

Description: This invention refers to a machine designed for the instant preparation of fruit juices, especially orange juice and similar fruit juices. As known, the consumers of fruit juices appreciate their instant preparation, which means, made at the very moment of consumption. For this reason, many different types of machines have been projected to realize fruit juices in a very fast way and with a very simple system, of which the mechanism is merely automatic, based on coins or on a button. Many of the machines known up to now, even if they allow to obtain fruit juices with an acceptable speed, present in many cases important inconveniences because of their mechanical complication, the dirtying of their elements, and so on. US-A-2,975,810 discloses a citrus fruit juicer comprising a frame, a fixed blade mounted on said frame, said blade having an elongated cutting edge, reamers mounted for rotation on said frame, pushing means on either side of the said blade having a first portion thereon operable to push on the fruit above the cutting edge to move the same downwardly to be divided into halves by said blade edge, and having a second portion thereon engageable with said halves to move said halves toward the reamers, means on either side of said blade in the path of movement of the fruit halves while being moved by said above mentioned means to turn the same from positions on each side of the blade and with the opposite cut faces of the halves facing the blade to positions with said cut faces facing in the same direction. US-A-3,060,984 discloses a juice machine, adapted for table-top use by consumers who themselves feed to it the fruit to be squeezed, comprising a feed bin with a sloping bottom, and a system of cups which raise the fruit to a chute leading to a cutting knife. The cutting mechanism includes fingers and a bow spring to stabilize the fruit, and a pair of swinging arms push both halves of the fruit against the squeezing heads. The machine which this patent deals with presents original construction characteristics and allows to realize the complete cycle of preparing an orange juice or other juices, starting from some means of storage of the pieces of fruit, transport systems for this fruit to a feeding system with a cutting system, means for the guidance of the two half oranges towards the squeezing unit. The machine which is the subject of this patent has as its main characteristics its great mechanical solidity, which allows to obtain a high functional viability and its fast functioning, which allows to obtain a very high production of juices. The invention provides a machine for the instant preparation of fruit juices, of the type that includes a driving motor (40), a series of storage tracks (2) for pieces of fruit (4), and a guidance system for the transport of these to a central cutting and squeezing unit in which is mounted a fixed blade (18) onto which the pieces of fruit are pushed downwardly, said central cutting and squeezing unit comprising a system of double squeeze caps in opposition (30,31), both caps being driven turning round the same axis (47), that takes its movement from a main driving axis (44) that propels systems of rods (21,22) for the up and downward cutting movement of a block assembly (19,20) which pushes the pieces of fruit (27), and several receiving pans (32) for half pieces of fruit after the cutting and before the squeezing, the pieces of fruit reaching said central unit through an alimentation track (15) that receives them through an elevating system (5) that operates in a front part of the fruit storage mechanism, which track is disposed to receive the spillage of the collected pieces when these reach their maximum height, the central cutting and squeezing unit further comprising the fixed blade (18) and pusher (19) that is driven by a double system of rods (21,22), each one of which is connected to a crankshaft (24) and intermediate rods, each crankshaft (24) being driven by a helicoidal wheel (34) propelled by one or other threaded extremity (45) of the main driving axis (44), these threaded axes being inverted and this main axis being driven, through a system of pulleys (41,42) and belts (43), by the driving motor (40), with the block (20), pusher (19), fruit piece (27) and blade (18) being aligned along the axis of the up and downward movement. Essentially, the machine, object of this patent, ,in the following preferred embodiments, holds first of all a storing system of the pieces of fruit ready for the preparation of juices, which holds multiple inclined tracks mounted in a frame in the form of a rather parallellopipedic cage. These tracks finish in a front part foreseen with a great deal of retention hooks and allowing an elevating system to move up and downward, able to elevate the oranges from any of the channels towards the higher part, where the unloading of the taken oranges happens towards a reserve and guidance line from which they move to the cutting and squeezing system. A possible variation of the elevating system has a unique vertical post in which some tilting transporting plates can move to the upper part, where a tilting system causes the fall of the oranges on the track. In the guidance and intermediate storage track for oranges or other pieces of fruit, some transversal marks are placed whose actioning is combined with the squeezing system of the piece of fruit at the moment of cutting, so that for every cycle of squeezing only one piece of fruit at a time is allowed to pass to the cutting line. The squeezing system holds two elements in the shape of caps with undulations, and similar, and foreseen of rotatory movement to produce the juice of half an orange combined with a little pan that receives the half orange through the convex outer part of itself, presenting it towards the rotatory squeezing caps and accompanying the rest of the orange after the squeezing towards the lower part of the machine. The machine has means to receive the juice that has been squeezed, which passes through a filtering grill to a tub that disposes of a float to control the level, and that starts or switches off the machine, allowing to have a certain reserve of freshly squeezed fruit juice for expenditure at any time. For the extraction of the juice from the lower deposit, the machine has an electropump connected on one side with the exit of this deposit and on the other side with an exit tap. The disposition of the electropump allows to regulate the extraction of the juice from the deposit and the realization of a greater homogeneity in the juice, which reverberates on a better taste of the juice. For a better understanding there are enclosed, as non limitative examples, some explanative drawings of a machine realized in accordance to this patent. Figure 1 is a front view of the fruit storage system, on which we can see the elevating mechanism. Figure 2 is a front view of the very system of storage, where we can see three different positions of the elevating system. Figure 3 shows a ground figure corresponding to the former designs. Figure 4 is a front view of the cutting and squeezing system. Figure 5 shows an elevated lateral sideview corresponding to figure 4. Figure 6 shows schematically a cleaning system for the sieve that receives the juice. Figure 7 shows an elevated sideview of the cutting knife. Figure 8 shows an elevated sideview of the cutting and squeezing system. Figures 9 and 10 are different elevated sideviews and front views of a variant realization with a unique post for the ascending and descending of the basculating supports of the oranges. Figure 11 is a ground view corresponding to the proper system of only one post. As it is shown on the figures, the machine, object of this patent, shows a storage system for the pieces of fruit that is mentioned with the general number -1-, on which we can see the disposition of many inclined ramps -2- that, in their front part, have some retention hook systems -3- for the pieces of fruit -4-. The disposal -1-is filled up at the back, having a great capacity of storage, so that the machine can operate with its own fruit reserves during several hours or even a complete day. For the withdrawal of the pieces of fruit from the storage mechanism -1- the machine has an elevating system -5- which can be seen on figure 2. This elevating mechanism presents a crosspiece -7- that can be moved along the vertical guides -8- and -9- being driven by a tackle block system -58- and the corresponding cables by a separate motor -10-. The elevator presents a central tilting tray -6- which is rotatory round an axis -11- and presents a series of fingers -12- grouped in pairs, as we can see on figure 2, which are able to take the pieces of fruit out of the inclined tracks where they are at first, and owing to the inclined position of the tray -6- and the fingers -12- the oranges will be deposited in the tray -6-, obliging this to tilt, as it is shown on figure 1, at this moment the elevator will be able to climb to the higher part of the storage mechanism without any interferences with other lines of oranges ready to be taken for use. When the elevator reaches the higher part of the storage mechanism -1- the actioning motor stops automatically through the action of end-of-the-road-buffers and besides, a clamp is unfastened -13- so that the tray and crosspiece can tilt, as it is shown in the dotted position -14- on figure 2, allowing the fruit to slide to a track -15- that will lead the pieces of fruit to the cutting and squeezing unit. A microinterruptor of end-of-the-road -16- situated in the inferior part of the storage unit, produces the automatic stop of the elevator when it comes to its lowest position. A preferable version of the lifting framework of the layers is the one presented on the figures 9, 10, and 11, in which one only vertical post -60- is run by a wagon -61- whose going up and down is controlled by a branch line cable -62- and -63- driven by an electromotor -64-. The layers -65- are tilting on an articulation axis -66- of the wagon -61-, where there is a system of fixed or mobile buffers to provoke the tilting of the trays. The toboggan -15- is formed by a series of bars who allow to realize the track of the pieces of fruit -17-figure 4, towards the cutting and squeezing unit, which first of all shows a stationary flat blade -18- and an arch-form squeezer -19- which is jointly shared by a vertical wagon -20- moved by the lateral connecting rods -21- and -22- that connect by their superior extremity to a transversal plate -23- and that connect by their bottom part to each crankshaft as -24-, represented on figure 5, rotatory to a horizontal axis -25- on an even cushion -26-and receiving the driving of the motoring organs of the machine, as we will explain further on. The up and down movement of the wagon -20- is transmitted in the compression action of the treader -19-on an orange or other similar fruit -27- which is pressed against the blade -18- to be cut in two halves that are guided through each lateral baffle -28- and -29- to the two squeezing caps -30- and -31-. To receive and present the half oranges, cut on the blade -18- to the squeezing caps -30- and -31-, the machine foresees the disposition of several pans, such as -32- one on each side of the machine, in correspondence with the respective cap, whose pans have a turning movement on pivots fixed to the helicoidal wheels -33- and -34-, receiving the cut piece of fruit and presenting it against the correspondent squeeze cap in the turning movement of the wheels -33- and -34-, which is translated into the total squeezing of the piece of fruit. Once squeezed, the rest of the orange is conducted through the inferior baffle plates -35- and -36- to a lower collection place, to allow its easy elimination. The juice obtained in the squeezing operation is collected in a lower deposit -37-, through a superior grille or sieve -38-. This deposit has a constant level control system -39- that provokes the starting or stopping of the machine according to the level of liquid established in the deposit -37-. For the extraction of the juice from the inferior deposit -37- the machine disposes of an electropump -58-on one side connected with the exit of this deposit and on the other side with an exit tap -59-. The place of the electropump allows to regulate the extraction of the juice from the deposit and to realize a better homogeneity of this juice, which reverberates in a better taste of the juice. The driving system of the machine has a main motor -40- which through pulleys -41- and -42- and the belt -43- produces the impulse of a central axis -44- gifted with two extreme sectors threaded in the inverse direction, of which only one is shown on the figure, mentioned under number -45-. From the middle part of the axis -44- and through the correspondent teeth, the toothwheel is propelled -46- which carries in its axis -47-the squeezing caps -30- and -31-. The reversely threaded sectors of the axis -44-drive the different helicoidal wheels -33- and -34-, as can be seen on figure 4 for the threading -45-. These wheels -33- and -34- will therefore turn in opposite directions, carrying the little pans coupled to collect the pieces of cut fruit, one of which is presented with number -32- and driving by its own axis one of the two driving connecting rods of the cutting and squeezing bolster of the machine, as explained formerly. The conduction pans of the cut orange halves, like the little pan -32- on figure 4, are foreseen of appendages -48- designed to interfere with a transversal bar -49- to produce its turning overcoming a spring, and presentation to the lowering piece of fruit. The mobile bolster of the machine moves jointly a crossbar or superior structure -50- of which the frames are prolonged inferiorly -51- and -52-, the first of which is much shorter than the second, so that at every complete up and down cycle, a piece of fruit -17- is liberated by the frame -52- and is held by the frame -51-, being thereafter liberated by the latter to be passed to the cutting zone of the machine. The cleaning of the filtering grill -38- is done with a bent arm with arms -53- and -54-, the first one of them carrying a changeable extreme plate -55- and the other one having an appendage -56- driven by the rod connected to the wheel -33-. A spring -57- produces the recuperation. It can be appreciated that with the mechanism of the described organs, the machine disposes of the mediums to work in a complete cycle, realizing the storage, extraction, alimentation, sectioning, and squeezing functions, totally automatically and very fast.

Claims: Machine for the instant preparation of fruit juices, of the type that includes a driving motor (40), a series of storage tracks (2) for pieces of fruit (4), and a guidance system for the transport of these to a central cutting and squeezing unit in which is mounted a fixed blade (18) onto which the pieces of fruit are pushed downwardly, said central cutting and squeezing unit comprising a system of double squeeze caps in opposition (30,31), both caps being driven turning round the same axis (47), that takes its movement from a main driving axis (44) that propels systems of rods (21,22) for the up and downward cutting movement of a block assembly (19,20) which pushes the pieces of fruit (27), and several receiving pans (32) for half pieces of fruit after the cutting and before the squeezing, the pieces of fruit reaching said central unit through an alimentation track (15) that receives them through an elevating system (5) that operates in a front part of the fruit storage mechanism, which track is disposed to receive the spillage of the collected pieces when these reach their maximum height, the central cutting and squeezing unit further comprising the fixed blade (18) and pusher (19) that is driven by a double system of rods (21,22), each one of which is connected to a crankshaft (24) and intermediate rods, each crankshaft (24) being driven by a helicoidal wheel (34) propelled by one or other threaded extremity (45) of the main driving axis (44), these threaded axes being inverted and this main axis being driven, through a system of pulleys (41,42) and belts (43), by the driving motor (40), with the block (20), pusher (19), fruit piece (27) and blade (18) being aligned along the axis of the up and downward movement. Machine for the instant preparation of fruit juices, according to claim 1, characterized by the disposition of several little pans (32), articulated on jointly shared eccentric axes of the helicoidal wheels (33), (34), carrying appendages able to establish contact with fixed buffers (49) of the machine to produce their tilting, these little pans (32) being able to receive the cut fruit halves for their presentation and squeezing against the squeeze (30), (31) caps. Machine for the instant preparation of fruit juices, according to claim nr 1, characterized by the disposition of a bent arm (53), (54) whose extremity (55) runs over the arch-form sieve (38) that receives the juice, and very close to it, cleaning the pulp that is expelled to the outside of the sieve (38) and this bent arm (53), (54) receiving its direct propelling with one of the propelling crankshafts (24) of one of the rod systems.(21), (22). Machine for the instant preparation of fruit juices, according to claim nr 1, characterized by the disposition of a crossbar (50) fixed to the block assembly, from which crossbar (50) two frames (51), (52) prolonge themselves below, able to introduce the pieces of fruit (17) transversally in the entrance track towards the cutting unit, allowing the gradual advance of the fruit, piece by piece, towards the cutting blades (18). Machine for the instant preparation of fruit juices, according to claim 1, characterized in that the mechanism for storing the pieces of fruit disposes of several lines of arched tracks (2), transversally placed in slightly inclined planes towards the zone of exit and foreseen of extreme hooks (3) that realize the retention of the pieces of, fruit (4) and that allow the passing of an elevator (5) that moves up and down through the front part of the storage mechanism of the fruit. Machine for the instant preparation of fruit juices, according to claim 5, characterized in that the elevating system (5) has a crossbar (5) sliding on vertical tracks (8, 9) situated on the front side of the mechanism of storing, this crossbar bearing a tray (6) that extends to its whole length and that is capable of receiving the pieces of fruit that the hooks of the elevator extract from the track channels (12) when the elevator reaches its highest point, towards the cutting and squeezing unit. Machine for the instant preparation of fruit juices, according to claim nr 6, characterized in that the transversal tray (6) that is a part of the elevating system (5) is constructed to tilt on one side, while on the other side it is held horizontal by a bolt that can be opened automatically when the elevator reaches its highest point, when the pieces are transferred through gravity to allow their passing to the cutting and squeezing mechanism. Machine for the instant preparation of fruit juices, according to claim nr 7, characterized in that the tray (6) of the elevator is by itself tilting along a longitudinal axis (11), parallel to the axis of the tray itself, which has a plurality of extracting pairs of benches (12) that coincide in the middle of each of the exit tracks of the pieces of fruit, allowing their extraction and being able to tilt this tray by way of the collected pieces of fruit, so that the correspondent extracting benches remain in a real vertical position and thus out of service. Machine for the instant preparation of fruit juices, according to claim nr 1, characterized in that the elevating mechanism (5) of the pieces of fruit is made of a unique vertical post (60) run vertically by a wagon (61) bearing the tilting transport bench (65), which is turning round a horizontal axis (66) of the wagon (61) in combination with a system of fixed and mobile buffers. Machine for the instant preparation of fruit juices, according to claim 9, characterized in that the fruit elevator, has a system of motorized cable (62), (63) of two strands for the propelling of the trays (65). Machine for the instant preparation of fruit juices, according to claim 3, characterized in that under the arcuate sieve (38) receiving the juice, a storage container (37) is arranged which lower part is connected to an outlet conduction having an intermediate electric pump (58) for forcing the juice towards an end dispensing tap (59).

Inventors: FIGUEIRAS ANGEL, FIGUEIRAS, ANGEL
Applicants: APROVISIONAMIENTO DE ZUMOS NAT, APROVISIONAMIENTO DE ZUMOS NATURALES, S.R.L.
Application year: 1992
Main classification: A23N1
IPC codes: A23N1