A rod of smoking material and cigarettes made therefrom

Abstract: A rod of smoking material having an inner wrapper of sidestream reducing paper containing carbon as part of its total filler content and an outer overwrapping cigarette paper.

Description: This invention relates to a rod of smoking material and a cigarette produced therefrom that gives reduced levels of sidestream smoke whilst maintaining acceptable smoke taste, puff number and tactile characteristics. In US-A-4225636 double-wrapped cigarettes are disclosed with carbon as filler in the inner wrapper. An alkali metal carbonate is an additional component of the inner wrapper. In FR-A-2163008 (US-A-3744496), alkali metal hydroxides, carbonates or bicarbonates are suggested as "burning chemicals" in a carbon-containing inner wrapper, which may also (as in the present invention) include alkaline earth metal carbonates or bicarbonates as fillers. Finally, US-A-4505282 discloses the presence of calcium citrate in a carbon-containing inner wrapper. According to the present invention a rod of smoking material has an inner wrapper of sidestream reducing paper containing carbon as part of its total filler content and an outer wrapper is characterized in that part of the filler content of the inner wrapper is magnesium hydroxide. The outer wrapping can be a conventional cigarette paper or a low sidestream cigarette paper made and supplied by, for example Ecusta (a Division of P.H. Glatfelter Co.), Papeteries de Mauduit, or Kimberly-Clark Corporation. The inner and outer wrappers can be of different porosity and it has been found that unexpected results for the burn rates of cigarettes with this type of construction can be obtained. For example, use of a carbon-filled paper with a porosity of 12 CORESTA gave a static burn rate of 4mm/min but when overwrapped with a paper of porosity 120 CORESTA a burn rate of 5.2 mm/min was obtained. This resulted in a cigarette having two less puffs than the cigarette which has the carbon filled paper, in addition the overwrapped cigarette gave rise to greater sidestream reduction (53%) relative to the cigarette with just the carbon paper (30%). The tobacco rod can be attached to a filter element and the invention also includes a cigarette incorporating such a smoking material rod. The cigarette rod and a cigarette incorporating the rod can be made in various ways and the accompanying drawing is a cross-section view through a cigarette incorporating the invention. As shown in the drawing the cigarette comprises a rod of smoking material, for example, tobacco 1 which is located within an inner wrapper 2 made from a sidestream reducing paper containing carbon. The inner wrapper is enclosed within an overwrapping outer wrapper 3 made from a conventional cigarette paper or from a low sidestream cigarette paper. A conventional filter element 4 made from, for example, cellulose acetate, polypropylene, paper or web materials is attached to the cigarette rod by a tipping paper 5. A range of cigarette design parameters relating to cigarettes incorporating the invention are set out below. RANGE OF CIGARETTE PARAMETERS PARAMETER RANGE PREFERRED VALUES Cigarette length (mm) 50 - 140 60 - 100 Tobacco rod length (mm) 40 - 100 50 - 90 Filter length (mm) 5 - 40 10 - 30 Tobacco rod circumference (mm) 10 - 30 17 - 25 Tobacco rod density (mg/cc) 120 - 300 180 - 275 Inner paper porosity (CORESTA units) 4 - 130 10 - 30 Outer paper porosity (CORESTA units) 4 - 300 20 - 300 Cigarette paper parameters for the invention are also shown as follows. PAPER SPECIFICATION PARAMETER INNER PAPER RANGE PREFERRED VALUES Basis Weight g/m² 20 - 60 35 - 50 % Carbon in filler 5 - 20 8 - 15 % Mg(OH)₂ in filler 5 - 20 6 - 11 % CaCO₃ in filler 5 - 20 15 - 20 Porosity (CORESTA units) 4 - 130 5 - 20 Although the invention is not limited to the particular parameters set out above they provide sufficient details to make cigarettes according to the invention. If desired the outer wrapper can be impregnated with or incorporate flavour components to improve the flavour of mainstream smoke and the aroma of sidestream smoke. Alternatively this can be achieved, for example, by impregnating the carbon portion of the filler material in the paper or by incorporating a flavour component in the filler materials. Additionally, irritant reducing and impact enhancing compounds can be added to the filler. Carbon used in the filler can have a range of surface areas and activities. Typically the surface areas of the carbon used can be in the range of 200 to 2000 m²g⁻¹ with activities (measured by the Carbon Tetrachloride method of absorption) in the range of 20 to 150%.

Claims: A rod of smoking material having an inner wrapper (2) of sidestream reducing paper containing carbon and an alkaline earth metal compound as part of its total filler content and an outer wrapper paper (3), characterized in that the alkaline earth metal compound is magnesium hydroxide. A rod of smoking material according to claim 1 wherein the carbon is 5 to 20% by weight of the filler. A rod of smoking material according to claim 1 or claim 2 wherein magnesium hydroxide is 5 to 20% by weight of the filler. A rod of smoking material according to claim 3 wherein the magnesium hydroxide is 6 to 11% by weight of the filler. A rod of smoking material according to any one of the preceding claims in which the outer wrapper (3) is a conventional cigarette paper. A rod of smoking material according to any one of the preceding claims in which the outer wrapper (3) is a low sidestream cigarette paper. A rod of smoking material according to claim 5 or claim 6 in which the inner wrapper (2) and outer wrapper (3) are of different porosity. A rod of smoking material according to any one of the preceding claims in which the carbon portion of the filler is impregnated with a flavour component. A rod of smoking material according to any one of claims 1 to 7 in which the filler material incorporates a flavour component. A rod of smoking material according to any one of the preceding claims in which the surface area of the carbon used in the filler is in the range of 200 to 2000 m²g⁻¹ with activities, measured by the Carbon Tetrachloride method of absorption, in the range of 20% to 150%. A rod of smoking material according to any one of the preceding claims which is attached to a filter element (4). A cigarette incorporating a rod of smoking material according to any one of the preceding claims.

Inventors: JONES DAVID HENRY DR, KIJOWSKI JERZY DR, JONES, DAVID HENRY, DR., KIJOWSKI, JERZY, DR.
Applicants: ROTHMANS INTERNATIONAL LTD, ROTHMANS INTERNATIONAL SERVICES LIMITED
Application year: 1992
Main classification: A24D1
IPC codes: A24D1, D21H27, D21H17