Mountain-bike

Abstract: A bicycle (10) of the "mountain bike" type has two aligned foldable joints (38,39) in the frame (11), a folding handlebar assembly (21) and a foldable pedal (33). Each of the frame joints is mounted in a gap in a tubular frame member (14,15) and includes two disks (41) disposed flushly against the ends of the frame members with smaller plugs fast in the members, and two hinge leaves (42,43) extending across the gap longitudinally of the frame. A rivet (49) on one side of the joint joins two ears (48) on the leaves to form the hinge axis (40), and a headed fastener (51) with a hexagonal socket (52a) is recessed into the thickened central portion (47) of the upper leaf (42) and threaded into the lower leaf (43) to clamp the leaves together. Interlocking ribs (50) between two ears (48) on the other side of the joint prevent relative pivoting movement when the leaves are clamped together. The handlebar assembly (21) has upper and lower tubular adjustment sections for both upward and forward adjustment of the handlebar and an angled hinge (55) between these sections to enable folding of the handlebar into a lowered position in which it extends in a fore-and-aft direction alongside the frame (11).

Description: This invention relates to foldable bicycles, and in particular to a folding bicycle having a foldable frame and optionally a foldable handlebar assembly for reducing the bicycle to a relatively small, compact package for convenience in transporting and storing the bicycle when it is not in use. The invention is particularly suitable for, but not limited to, safety bikes, or so-called "mountain bikes", that have relatively large wheels and tires and relatively sturdy, generally triangular frames, for use not only on paved roadways but also on rougher surfaces such as trails. Folding bicycles have been known and used for many years, in various configurations and sizes and with a variety of different approaches to the folding of the bicycle. One very popular folding bicycle is that shown and described in US-A-4,433,852, designed to use relatively small wheels (e.g., sixteen inches in diameter) on a low-profile frame carrying handlebar and seat assemblies that fold and extend upwardly to dispose the handlebar and the seat at the desired height for any user, ranging from a child to a full-size adult. The reduced size of the wheels and low-profile frame of this patented bicycle permit the folding of the bicycle into a very compact package. The handlebar assembly includes an elongated post that is hinged at its lower end on an inclined axis to turn the handlebar into a front-to-rear attitude as it is folded down, and the frame is hinged at its longitudinal midpoint to fold the front and rear wheels into side-by-side relation. Larger bicycles also have been designed for folding, but folding full-size bicycles have not met with great popularity, perhaps because of the complexity and bulk of the folding features and in part because of the unsightliness or obtrusiveness of those features. Instead, it remains popular among serious cyclists to "break down" the bicycle to some extent by removing at least the front wheel, and to transport or store the bicycle in such a broken-down condition. It will be apparent that mere removal of the front wheel will not be sufficient to reduce a full-size bicycle to an easily stored or transported package. GB-A-339,497 describes, in accordance with the preamble of Claim 1, a folding bicycle with frame hinges between front and rear frame sections permitting folding of the frame about an upright axis. Each hinge includes first and second parts which are connected to the front and rear frame sections respectively and each hinge part includes a plurality of flat leaves which fully interleave with leaves of the other part of the hinge when the bicycle is unfolded. A pivot pin which permanently interconnects the leaves is located along one side of the frame and a securing pin is insertable into holes in the leaves so as to be located along the other side of the frame. An object of the present invention is to provide an improved foldable bicycle. Accordingly, the invention consists in a foldable bicycle as defined in claim 1. With such a bicycle an improved foldable bicycle is provided, with a foldable frame that is quickly, easily and securely operable to effect the folding and unfolding of the bicycle. The invention may be applied to a full-size bicycle for example a mountain bike and allows it to be collapsed into a relatively compact folded condition. The bicycle has the appearance, when unfolded, of a conventional bicycle without the interference or disturbance, either visually or functionally, of the folding components. In other words, the invention provides a foldable bicycle that looks, feels and performs like a non-folding bicycle, but which has the advantages of foldability in transporting and storing the bicycle. For these purposes, the bicycle of the present invention preferably has a foldable frame with at least one longitudinal frame member, and usually two, joined together by a rugged folding joint that is disposed in a gap in the frame member in substantially flush relation, and a foldable handlebar assembly which is held securely in the normal operating position in an inconspicuous manner and is easily releasable to swing into an out-of-the-way front-to-rear position alongside the frame about a relatively inconspicuous hinge that is positioned along one side of the handlebar post. Both the frame hinge and the handlebar hinge preferably have fasteners that are recessed, when engaged, into unobtrusive positions, and that may be released quickly and easily with one convenient tool, which may be usable to make adjustments in the handlebar position and the seat, as well. More specifically, as shown in the preferred embodiment illustrated herein, each of the novel folding joints comprises two substantially flush hinge mounts disposed in the gap in the frame member, preferably with plugs fitted tightly into hollow ends of the frame member and bodies that abut against the ends, and two side-by-side hinge leaves that are secured to the hinge mounts and extending across the gap from opposite sides thereof, longitudinally of the bicycle. The leaves are pivotally connected together by a hinge pin for swinging relative to each other as the two end portions of the frame member fold into side-by-side relation about a hinge axis that is midway between the front and rear wheel mounts, the axis being vertical when the bicycle is in its normal upright operating position, and the hinge leaves being horizontal. To secure the frame in the unfolded condition, clamping means, herein a headed fastener extending through one hinge leaf and threaded into the other, clamps opposed locking surfaces of the leaves together, and interlocking, opposed abutments are formed on these surfaces to prevent relative movement when the surfaces are clamped together. The hinge pin permits relative separating movement of the leaves axially of the hinge, to disengage these abutments for folding. The preferred hinge leaves are thickened lugs having generally semi-cylindrical central portions flush with the frame member, which typically is a tube of circular cross-sectional shape, and with laterally projecting ears that lie along the sides of the frame member. The head of the clamping fastener is recessed into one of the central portions and the fastener is threaded into a socket in the other, while the pivot pin is set in the two ears on one side and the interlocking ribs are formed on the adjacent surfaces of the other two ears on the other side. The fastener preferably is held captive by a lost-motion connection on the lug with the head recess, to prevent accidental loss when released, and the preferred head configuration is of the socket type, engageable by a non-circular driving tool such as a hexagonal wrench. In a bicycle having a frame with both top and bottom longitudinal frame members, called a "top tube" and a "down tube", two similar folding joints are provided in gaps that are aligned along a common hinge axis. Since the typical down tube is inclined downwardly and rearwardly from the fork stem at the front of the frame, the hinge leaves of the lower folding joint are disposed at an angle with the two end portions of the down tube. The frame preferably includes a novel folding handlebar assembly which has an inclined hinge on one side for folding into a front-to-rear attitude in the same general manner as in the bicycle of the aforementioned patent, but without the elongated post or the cup-like base of the post in that bicycle, and has a fastening device that is inconspicuously recessed into a component of the stem of the handlebar, for operation in the same manner as the fasteners securing the frame hinges. In the illustrative embodiment, the fastening device includes a coupling between upper and lower sections of the handlebar assembly, and a headed fastener that extends downwardly into the upper end of the lower section of the handlebar assembly. The fastener head preferably is recessed into the upper end of the coupler body with a non-circular socket for receiving the same driving tool that operates the fasteners of the frame folding joints. This tool also can be used for other bicycle mechanisms, such as the upward seat extension. The inclined hinge is connected between the coupler body and the lower section, to permit folding of the handlebar when the fastener is disengaged from the socket, the fastener having a lost-motion connection holding it captive on the coupler body when disengaged from the socket. In addition, the handlebar assembly has a forwardly adjustable extension mechanism between the coupler and the handlebar, as well as an upwardly adjustable extension mechanism below the coupler permitting customizing of the handlebar's operating position more effectively than has been possible with prior handlebar assemblies. These features combine to produce a highly versatile folding bicycle with virtually the same look, feel and performance as a non-folding bicycle, and provide for quick, easy and secure operation of the folding mechanisms. In order that the present invention may be more readily understood, reference will now be made to the accompanying drawings, in which:- FIGURE 1 is a side elevational view of the basic parts of an illustrative foldable bicycle embodying the novel features of the present invention, with parts broken away for clarity and the wheels shown only in broken lines; FIG. 2 is a top plan view of the foldable bicycle; FIG. 3 is a top plan view of the bicycle, in the folded condition; FIGS. 4a through 4e are diagrammatic views on a reduced scale showing the steps of folding the bicycle from the condition in FIG. 2 to the condition in FIG. 3; FIGS. 5a and 5b are side elevational and bottom plan views, respectively, of an illustrative tool for operating the folding mechanisms of the foldable bicycle, shown on an enlarged scale; FIGS. 6a through 6c are fragmentary diagrammatic perspective views showing the manner of use of the tool of FIGS. 5a and 5b in operating the upward and forward handlebar extensions and the upward seat extension; FIG. 7 is an enlarged fragmentary perspective view of the folding joint in the top tube, with parts broken away for clarity, the joint being in the closed operating condition; FIG. 8 is an enlarged fragmentary perspective view of the folding joint in the top tube, with parts broken away for clarity, the joint being in the open folded condition; FIG. 9 is an enlarged fragmentary perspective view of the folding joint in the down tube, with parts broken away for clarity, the joint being in the closed operating condition; FIG. 10 is an enlarged fragmentary perspective view of the folding joint in the down tube, with parts broken away for clarity, the joint being shown in a partly opened position; FIG. 11 is a fragmentary side elevational view of the handlebar assembly of the foldable bicycle of FIGS. 1 and 2, shown on an enlarged scale with parts in section for clarity of illustration and with moved positions and related portions of the frame shown in lighter, broken lines; and FIG. 12 is an exploded perspective view of parts of the handlebar assembly, from the upper end portion of the fork stem, shown fragmentarily at the lower right-hand corner of the figure, to the handlebar holder at the upper left-hand corner of the figure, some parts being partially broken away and shown in cross-section. General Structure As shown in the drawings for purposes of illustration, the present invention is incorporated in a bicycle, shown most clearly in FIGS. 1 and 2 and indicated by the general reference number 10, which is of the so-called "mountain bike" type having a relatively heavy frame 11 and front and rear wheels 12 and 13 that are heavier than the wheels of racing bicycles and the popular "10 speeds" that have been in use for many years. It is to be understood, however, that while the present invention is particularly well suited for this type of bicycle, it is not limited thereto. The illustrative bicycle 10 has a generally triangular frame 11 of basically conventional shape and design, including a horizontal frame member 14, usually called a "top tube", a downwardly and rearwardly inclined frame member 15, called a "bottom tube", a generally upright seat post 17 connecting the rear ends of these frame members, and a front wheel support 18 connecting their front ends, typically called a "head tube". This tube carries the front wheel, typically on a fork 19 that is inclined downwardly and forwardly from the head tube with a wheel mount 20 at its lower end and a handlebar assembly 21 connected to its upper end, above the head tube. A seat 22 is mounted on an extension post 23 that telescopes into the seat post 17 and is held by a clamp 24. A triangular rear frame structure is provided to support the rear wheel 13 on a wheel mount 25, the rear structure comprising a pair of upper struts 27, sometimes called "seat stays", that are inclined downwardly and rearwardly from the top tube 14 near the seat post 17 to the rear wheel mount, and a pair of generally horizontal lower struts 28, sometimes called "chain stays", that extend rearwardly to the rear wheel mount from the lower end of the seat post. The rear wheel mount comprises two mounting elements for engaging opposite ends of a rear axle 29, shown in FIGS. 2 and 3, and the front wheel mount comprises two similar elements for holding a front axle 30. Completing the basic components of the bicycle 10 is a pedal-and-sprocket assembly 31 that is rotatably mounted on the frame at the lower ends of the seat post 27 and the down tube 15, including a sprocket or "chain wheel" 32 on the right-hand side of the frame, the upper side in FIG. 2, and two pedals 33 mounted on cranks 34 that extend generally radially outwardly from the sprocket to drive the bicycle in a conventional manner through a chain (not shown) and a rear sprocket assembly (not shown) driven by the chain. The pedal 33 on the side of the frame opposite the chain wheel preferably is foldable upwardly, as shown in FIG. 3. These elements, and the usual gear-shifting mechanism (not shown) typically will be included with the bicycle but form no part of the present invention. Similarly,brakes will be included for operation by manual actuators 35 on the handlebar 21, through cables 37, but these also may be of conventional construction that does not require illustration herein. The Frame Hinge In accordance with the present invention, the frame 11 is provided with two inconspicuous folding joints 38 and 39 that are interposed in gaps in the top tube 14 and the down tube 15 and lie on a common hinge axis 40 in substantially flush relation with the two tubes. Two hinge mounts 41 (see FIG. 7) of each joint are secured to the adjacent ends of the associated frame member and two hinge leaves 42, 43 of each joint lie in side-by-side relation in the joint and are connected for relative swinging movement about the hinge axis. A non-protrusive fastener 44 is provided for selectively clamping the leaves securely together and releasing them for folding of the bicycle, and interlocking means are provided on the adjacent sides of the hinge leaves for positively preventing relative movement of the leaves when clamped together. More specifically, as can be seen most clearly in FIGS. 7 through 10, each of the hinge mounts 41 of the upper folding joint 38 comprises a circular disk that is joined coaxially to a small cylindrical plug that fits snugly into the open end of the top tube and is suitably secured therein, as by brazing, the disks having the same outside diameter as the top tube. Each hinge leaf 42, 43 extends longitudinally of the frame away from one of the disks 41 and lies on one side of a parting plane for the hinge, herein generally along the longitudinal axis of the top tube and generally horizontal when the bicycle is in the normal operating position. As shown in FIGS. 7 and 8, each hinge leaf 42, 43 is in the form of a thickened lug that preferably is formed integrally with the mounting disk 41 and has a generally semi-cylindrical central portion 47 and two portions or ears 48 on opposite lateral sides of the central portion. These ears project outwardly slightly beyond the lateral sides of the top tube and preferably have rounded outer ends. The hinge axis 40 is defined by a hinge pin 49 which is a rivet having heads on opposite sides of the two ears on one side, the left-hand side as viewed in FIGS. 7 and 8. The rivet is loose enough to permit a slight amount of vertical "play" in the joint when the fastener 44 is released for folding. This play permits the engagement and disengagement of the interlocking means, which are interfitting ribs and grooves 50 in the adjacent faces of the two ears 48 on the opposite side of the joint from the rivet 49. These ribs and grooves are complementarily shaped to nest together when the joint is closed as shown in FIG. 7, thereby to resist opening movement of the hinge. As can be seen in FIGS. 8 and 10, the central portion of the clamping face of each of the hinge leaves 42, 43 is recessed, to avoid interference with clamping of the end portions together. To clamp the interlocking ribbed and grooved faces 50 securely together, the fastener 44 is a bolt having a stem 51 which extends through a vertical passage generally centered in the top lug 42, with a head 52 disposed in a recess 53 on top of this lug formed by the enlarged upper end of the passage, and is threaded into an aligned, internally threaded passage 54 (FIG. 8) generally centered in the lower lug 43. The fastener bolt has a socket 52a in its head 52 for receiving a hexagonal driving tool, and preferably is held captive by a lost-motion connection between the bolt stem and the lug, permitting limited up-and-down motion between the locked and released positions shown in FIGS. 7 and 8 but preventing complete separation of the bolt from the lug. Interlocking annular reinforcing ridges and grooves (not shown) may be formed in the ears around the rivet to block lateral shifting of the lugs in the closed joint. The lower folding joint 39 (see FIGS. 9 and 10) is generally similar to the upper joint 38 but differs in the orientation of the lower hinge leaves relative to the longitudinal axis of the down tube, these leaves and other generally similar parts of the lower folding joint being indicated by corresponding primed reference numbers. Since the down tube 15 is disposed at an angle with the top tube 11 and the hinge axis 40, the hinge leaves 41' and 43' have opposing surfaces that are disposed at angles with the longitudinal axis of the down tube to lie in a parting plane that is parallel to the parting plane of the upper folding joint. Both of these planes are substantially horizontal when the bicycle is in the normal operating position. For this purpose, the lower hinge leaves 41' and 43' have opposed faces substantially in a horizontal plane that intersects the down tube at an angle of approximately forty-five degrees. The leaves are in the form of lugs of tapering thickness extending longitudinally of the bicycle 10 from two mounting disks 41' that are secured to the two sections of the down tube by plugs 45' of reduced diameter that are fast in the tube sections. The two lower mounting disks are shown as somewhat thicker than the upper mounting disks, but the lower folding hinge is in all other respects the same as the upper folding hinge. Accordingly, corresponding parts are indicated with the same reference numbers. The Handlebar Assembly Another important preferred aspect of the present invention is the foldable handlebar assembly 21 which uses an inclined hinge 55 (see FIG. 2 ) to dispose the handlebar assembly in a convenient out-of-the-way position when folded, and includes an inconspicuous and very effective fastening device for both securing the handlebar assembly in place and releasing it quickly and easily for folding. In addition, the handlebar assembly provides a greater degree of adjustability of the handlebar positions than has been available in other bicycles, providing both vertical and forward adjustments. As shown diagrammatically in FIGS. 1, 4b and 4c and in full lines in FIG. 11, the handlebar assembly 21 comprises, in addition to the handlebar 57 itself, an upper, handlebar-supporting section that is inclined downwardly and rearwardly from the handlebar and a lower handlebar stem section that is joined to the upper end of the fork 19 at the stem tube 18. The handlebar hinge 55 is disposed along one side of the handlebar stem at an angle that is both vertically inclined and laterally inclined, as seen in FIG. 2, to rotate the folded handlebar assembly into the front-to-rear attitude shown in FIGS. 4b, 4c and 4d as an incident to the downward swinging of the handlebar. The details of such swinging are explained in more detail in the aforesaid patent. The general construction of the handlebar assembly is best illustrated in FIG. 11, wherein it can be seen that the assembly is supported on a handlebar stem 60 that extends upwardly from an externally threaded tube 61 projecting upwardly from the front wheel fork 19 through the stem tube 18. As shown in both FIG. 11 and FIG. 12, the hinge pin 59 is carried by a lower, generally U-shaped hinge member 62 that has a base 63 (FIG. 12) with two arcuate surfaces 64 that abut against and are secured as by welding to the handlebar stem 60, on the generally rearward-facing side thereof. Two generally upwardly extending but tilted arms 65 on the base are formed with holes 67 for receiving the pivot pin 59. This pin is formed in two parts, one 68 (on the left in FIG. 12) a headed stud with a threaded hole 69 in its end and the other (on the right) a headed shoulder bolt 70 having a threaded end 71 for engagement in the threaded hole 69. These two parts are inserted into the holes 67 from opposite sides through an upper hinge member 72, and are threaded together with a tight fit. The upper hinge member 72, also shown in detail in FIG. 12, has a barrel-shaped lower end 73 through which the pivot pin 59 extends, and two generally parallel arms 74 that are connected at their ends by a web 75 and have curved sides 77 for connection to the handlebar assembly above the hinge. Both hinge members preferably are made as relatively heavy metal parts that are sufficiently rugged to sustain the forces encountered in folding and in supporting the folded, depending handlebar in the folded position shown in FIG. 4b. As will be seen, however, the hinge is not required to sustain any significant forces during normal operation, because these forces are not transmitted through the hinge. Instead, the handlebar assembly 21 includes a novel locking mechanism between the upper and lower handlebar sections that is both relatively inconspicious and very effective in securing the handlebar in place. For this purpose, a cup-like coupler 78 is joined to the upper handlebar section and normally seats against and rests on the upper end of the handlebar stem 60, as an upward extension of that stem. An end plug 79 (FIGS. 11 and 12) is secured in place in the upper end of the stem, and a fastener 80 extends downwardly through the coupler and a guide disk 81 therein and has an enlarged lower end that is threaded into a socket 82 in the end plug 79. The fastener herein is a bolt having a head 83 that is partially recessed into the upper end of the coupler, this end being a relatively heavy plug that has a center hole 84 into which the bolt head fits. A flange 85 around the upper end of the head abuts against the bottom 87 of shallow recess in the end plug around the center hole so that the head is substantially recessed into the coupler when tightened into the socket 82. The guide disk 81 has a threaded hole the same size as the socket, so that the slightly smaller stem of the fastener 80 slides freely in this hole. The guide thus functions as a stop, forming a lost-motion connection between the fastener and the coupler 78. At the lower end of the cup-shaped coupler 78, its annular lower edge portion 88 fits snugly around the raised central portion 89 of the plug 79 and tightly against a lower rim 90 (FIG. 12) of the plug. The surfaces 88 and 89 are shaped for snug, interfitting engagement when clamped together by the handlebar fastener, and herein are shown as being complementarily tapered for a very tight fit. The upper section of the handlebar assembly 21 is a first extension joint comprising a pair of telescoping support sections, herein two tubes 91 and 92 that provides both upward and forward adjustability of the handlebar. The larger, lower tube 91 is joined to the front side of the coupler 78 and extends upwardly and forwardly at an angle with the horizontal that preferably is between twenty-five and forty degrees, and the smaller upper tube 92 projects upwardly beyond the upper end of the lower tube a variable distance. A clamp 93 is provided adjacent the upper end of the larger tube, which may be split as shown in FIG. 12 to permit contraction of the outer tube about the inner tube for secure clamping. The clamp is formed by two cup-shaped clamp elements 94 and 95 secured to the tube 91 on opposite sides of the split, and a headed connector 97 with its head 98 received in one cup and its threaded end 99 threaded into the other cup to draw the two cups together. This connector also has a non-circular socket 100 for operation by the same tool used for the other clamping mechanisms. A second extension joint is provided between the upward extension 61 of the front wheel fork 19 and the handlebar stem 60, for upward adjustment of the handlebar assembly 21. This joint is formed by telescoping the handlebar stem 60 into the externally threaded upward extension 61 above the head tube 18, and includes another generally C-shaped clamp 101 disposed beneath a locknut 102 threaded onto the extension. As shown in FIG. 12, the clamp encircles the upper end of the extension and has two spaced ends 103 in front of the extension to be drawn together in order to secure the joint in a selected adjusted position. In this clamp, a two-piece clamping bolt 104, 105 similar to the pivot pin 59 clamps the two free ends tightly together. The bolt also has a non-circular socket 107 in its head. A pin 108 (FIG. 12) projects from the clamp 101 into a groove 109 in the threaded extension to prevent relative rotation of the parts. To mount the handlebar 57 on the handlebar assembly 21, another generaly C-shaped clamp 110 is secured to the upper end of the telescoping tube 92 with two free ends 111 of the clamp extending forwardly in vertically spaced relation as shown in FIG. 11. The center of the handlebar is disposed in this clamp, and another two-piece connector 112, 113, similar to the connector 104, 105, and the hinge pin 59, is operable to tighten the clamp around the handlebar. This connector also has a non-circular socket 114 for receiving the same driving tool. As best shown in FIGS. 1 and 2, the preferred handlebar configuration for the bicycle 10 of the present invention is of the type that has two laterally projecting, substantially straight central portions on opposite sides of the central clamp 110, rearwardly and outwardly inclined intermediate portions 115, and free end portions 117 that bend back outwardly to a lesser degree of rearward inclination. As can be seen in FIG. 1, the free end portions 117 carrying the grips 118 also are angled slightly downwardly. These bends not only position the grips conveniently for the rider but also cause the folded handlebar to "nest" compactly around the head tube 18 as shown in FIGS. 3 and 4c. In all other respects, the foldable bicycle 10 may be of basically conventional construction. The hand brake operators 35 are mounted on the handlebar 57 in a conventional manner, and a conventional gear-shifting mechanism (not shown) may be provided. The pedal/sprocket assembly may include different sizes of driving chain wheels, only one 32 being shown herein, and preferably will include at least one pedal 33 that is foldable. Herein, the left-hand pedal (facing forwardly) which remains outside the folded frame is foldable upwardly about its mounting 119 at the lower end of the crank on the left side, as shown in FIG. 3, 4d and 4e. A conventional pedal hinge may be used for this. Shown in FIG. 5a and 5b is a representative tool 120 for use with the various connections for the folding mechanisms. It comprises a hexagonal stem 121 and a conveniently gripped handle 122, herein shown as a bulb-shaped grip. Other tool configurations may be used as well, this tool being merely illustrative. Summary of Folding Operations and Adjustments The manner of operation of the various folding mechanisms will be apparent from the foregoing description and the following summary of those operations, with particular reference to FIGS. 4a through 4e. Beginning with the bicycle 10 unfolded as shown in FIG. 4a (and FIG. 1), the handlebar assembly 21 is released for folding into the lowered, front-to-rear position in FIG. 4b and 4c by unscrewing the vertical fastener bolt 80 in the coupler 78 from its socket 82 (FIG. 11) using the tool 120 in the hexagonal socket in the head 83 of the bolt. Then the handlebar 57 is simply lowered into the folded position. For the next step, the bolts 44 of the folding joints 38 and 39 are unscrewed from their sockets 54 and the frame 11 is folded about the hinge axis 40. With the hinge axis centered between the too wheel mounts 20 and 25, this brings the front and rear wheels 12 and 13 into side-by-side relation, as shown in FIGS 4d and 4e. The handlebar 57 is conveniently positioned alongside the two frame sections, and one pedal 33 on the right side of the unfolded frame now projects into the folded assembly. The other pedal 33 may be folded upward, as shown in FIG 4e, and the folding is completed. Shown in FIGS. 6a through 6c are three height adjustments for the bicycle. FIGS 6a and 6b show the telescoping adjustments permitted by the two extension joints above and below the handlebar hinge coupler 78, controlled by the clamps 101 and 110, the adjustment in FIG. 6b being both upward and forward. FIG. 6c shows the adjustment of the clamp 24 controlling the telescoping of the seat stem 23. The tool 120 may be used for all three of these clamps. Unfolding of the bicycle 10 is accomplished by reversing the sequence of operations shown in FIGS. 4a through 4e. with a small amount of practice, both folding and unfolding become very quick and easy operations. Equally important, the bicycle is held very securely in the normal operating condition when it is unfolded and the folding hinges 38 and 39 of the frame and 55 of the handlebar assembly are secured by their respective fasteners. From the foregoing, it should be apparent that the present invention provides a foldable bicycle in which the folding mechanisms are inconspicious but highly effective. It also will be apparent that, while a particular embodiment has been illustrated and described in detail, various modifications and changes may be made by those skilled in the art, without departing from the scope of the invention as defined by the following claims.

Claims: A foldable bicycle (10) having a frame (11) with at least one elongated frame member (14, 15) formed by two sections in end-to-end relation, and a folding joint (38, 39) comprising: first and second hinge mounts (41) for securing, respectively, to mutually adjacent ends of the frame member sections; first and second hinge leaves (42, 43) secured, respectively, to said first and second hinge mounts and disposed in side-by-side relation on opposite sides of a parting plane, said hinge leaves having opposed surfaces generally on opposite sides of said parting plane; means (48, 49) pivotally connecting the hinge leaves (42, 43) together to swing relative to each other about a hinge axis (40) substantially normal to said parting plane and positioned on the leaves (42, 43) to lie along one side of the frame member (14, 15), so that one of the frame member sections is swingable about said hinge axis into side-by-side relation with the other section; selectively operable means (44, 54) for clamping the hinge leaves (42, 43) together and releasing the leaves for movement away from each other; and means (50) on the hinge leaves (42, 43) for preventing pivoting of the leaves relative to each other about said hinge axis when the leaves are clamped together, thereby to hold the frame member (14, 15) securely in the extended position when the leaves are clamped together, characterised in that the clamping means (44, 54 ) is positioned on the leaves to be centrally located on the frame member, that the means on the hinge leaves (42, 43) for preventing pivoting comprise interlocking opposed abutment means (50) on opposed surfaces that are engaged when the leaves are clamped together, that the abutment means (50) are formed on portions (48) of the leaves (42, 43) spaced radially from the hinge axis (40), and are positioned to extend transversely of the frame member (14, 15), and that the abutment means are on portions (48) of the leaves (42, 43) disposed on the side of the frame member (14, 15) opposite the hinge axis (40), said clamping means (44, 54) being disposed between the abutment means and the hinge axis. A foldable bicycle as claimed in claim 1, wherein the abutment means (50) are in the form of opposed ribs. A foldable bicycle as claimed in claim 1 or 2, wherein the hinge mounts (41) comprise disks for abutting against the ends of the frame member sections, and plugs on said disks for fitting tightly inside said sections. A foldable bicycle as claimed in any preceding claim, wherein the selectively operable means for clamping the hinge leaves (42, 43) comprise a fastener (44) having a threaded stem (51) extending through one of the hinge leaves (42) toward the other hinge leaf (43), and a threaded hole (54) in the other leaf (43) receiving said stem, said fastener having a head (52) for abutting against said one leaf (42) and clamping the leaves together. A foldable bicycle as claimed in claim 4, wherein said one leaf (42) is formed with the recess (53) for receiving the fastener head (52) in a non-protruding position. A foldable bicycle as claimed in claim 4 or 5, wherein the fastener head (52) has a non-circular recess (52a) for receiving a non-circular driving tool (120). A foldable bicycle as claimed in any preceding claim, wherein the means pivotally connecting the hinge leaves (42, 43) together comprise a hinge pin (49) extending through first and second aligned holes in the first and second leaves, respectively, and heads on the opposite ends of said hinge pin, said heads being spaced apart to permit limited separation of the leaves. A foldable bicycle as claimed in claim 1, wherein the hinge leaves (42, 43) are leaves having generally semi-cylindrical central portions (47) for fitting substantially flush between frame member sections of circular cross-section and portions (48) projecting laterally from the central portions on each side; said clamping means comprises a fastener (44) having a head (52) recessed into the central portion of one leaf (42) and a stem (51) threaded into the central portion of the other leaf (43); said means pivotally connecting said leaves is a hinge pin (49) rotatably joining the two portions (48) on one side of the fastener; and the means for preventing pivoting when the leaves are clamped together comprises opposed, interlocking ribs (50) on adjacent surfaces of the ears on the other side of the fastener; said hinge pin (49) permitting movement of the leaves away from each other to disengage the ribs (50) for folding of the bicycle. A foldable bicycle (10) as claimed in any preceding claim, wherein the frame (11) includes a front end (18), a front wheel fork (19) having an upper end rotatably mounted on said front end, and a handlebar assembly (21) including a handlebar (57) and having a lower end joined to the upper end of the fork (19), said bicycle including an upper adjustment joint comprising an elongated upper supporting section (91, 92) supporting the handlebar (57) and inclined downwardly and rearwardly from the handlebar, a lower adjustment joint comprising two elongated telescoping lower supporting members (60, 61) joined to said front wheel fork (19) and extending upwardly therefrom, each of said adjustment joints including means (93, 101) for securing the telescoping members releasably in a selected telescoped position, folding joint means (55) pivotally connecting said upper adjustment joint to said lower adjustment joint for folding from an upright operating position in which the handlebar (57) extends transversely on the frame (11) to a lowered folded position in which the handlebar is disposed in a front-to-rear position alongside the frame, and coupling means (78) between the lower end of said upper adjustment joint and the upper end of said lower adjustment joint for securing the handlebar assembly (21) releasably in the upright operating position. A foldable bicycle as claimed in claim 9, wherein the coupling means (78) for said handlebar assembly (21) comprises an upward extension of the upper end of said lower adjustment joint secured to the lower end of the upper adjustment joint and releasably engaged with said upper end, and a fastener (80) extending downwardly through said extension and releasably coupled to said upper end. A foldable bicycle as claimed in claim 9, wherein the coupling means (78) for the handlebar assembly (21) comprises a cup-shaped base for the upper adjustment joint having a closed upper end with a passage therethrough and an open lower end fitted against the upper end of the lower adjustment joint, and a fastener (80) having a head (83) abutting against said closed upper end and a stem extending downwardly to the upper end of said lower adjustment joint, the latter having a threaded hole (82) therein for receiving the fastener to clamp said base against said upper end. A foldable bicycle as claimed in claim 11, wherein the upper end of the lower adjustment joint has an upwardly tapered surface (89) surrounded by an annular rim (90), and the open lower end of the base has a complimentarily shaped surface (88) clamped against said surface (89) by the fastener (80). A foldable bicycle as claimed in claim 11 or 12, wherein the upper end of the base has a recess (87) around the passage (84) therein, and the fastener head (83) is substantially recessed therein. A foldable bicycle as claimed in claim 11, 12 or 13, wherein the fastener head (83) has a non-circular socket therein for engagement with a non-circular driving tool (120). A foldable bicycle as claimed in any one of claims 1 to 8, having a frame (11) with a front end (18), a front wheel assembly having an upper element (61) rotatably mounted on said front end, and a foldable handlebar assembly (21) comprising: a handlebar (57) adapted to be disposed in a normal operating position extending transversely of the frame (11) generally above the front end (18) thereof; an upper handlebar supporting section (91, 92) secured to the central portion of the handlebar and extending downwardly and rearwardly therefrom; coupling means (78) for the upper section and secured to the lower end thereof; a lower handlebar supporting section adapted to be secured to the upper element (61) of the front wheel assembly, said lower section having an upper end disposed against the coupling means (78); folding joint means (55) connected between the base and the lower handlebar supporting section and supporting the upper handlebar section for folding about a hinge axis alongside said base into a folded position alongside the frame (11); and means for releasably securing the coupling means (78) to the lower handlebar section including a fastener (80) having an upper end adjacent the upper end of the base and a lower end releasably engageable with the upper end of the lower supporting section and normally holding said coupling means against the lower supporting section.

Inventors: CHENG GUO MING, HON DAVID T, LIAO CHUAN, CHENG, GUO MING, HON, DAVID T., LIAO, CHUAN
Applicants: DAHON CALIFORNIA INC, DAHON CALIFORNIA, INC.
Application year: 1992
Main classification: B62K15
IPC codes: B62K21, B62K15, B62K19