Oligohexafluoropropylene oxide derivative and process of producing the same

Abstract: Oligohexafluoropropylene oxide derivatives represented by the general formula (I): wherein R f represents a perfluoroalkyl group having 1 to 10 carbon atoms and n is an integer of 0 to 100 or the general formula (II): wherein R f ′ represents a perfluoroalkylene group having 2 to 10 carbon atoms and a and b are each independently an integer of 0 to 20. These compounds are novel and are useful as intermediates for synthesizing iodine-containing oligohexafluoropropylene oxides useful as raw materials for fluororesins, fluororubbers, and fluorine-containing surfactants.

Description: 1. Field of the Invention The present invention relates to a novel oligohexafluoropropylene oxide derivative useful for the synthesis of fluororesins, fluororubbers, fluorine-containing surfactants, etc. and a process of producing the same. 2. Description of the Prior Art An industrially applicable process of producing iodine-containing oligohexafluoropropylene oxides represented by the general formula (ii): wherein R f ′ represents a perfluoroalkylene group having 2 to 10 carbon atoms and a and b are each independently 0 or an integer of 1 to 20 which are conventionally intermediates for synthesizing fluororesins, fluororubbers, fluorine-containing surfactants, etc. is not known yet. That is, hitherto, for example, to produce an iodine-containing oligohexafluoropropylene oxide of the general formula (i), a process is known wherein first, as is shown below, an oligohexafluoropropylene oxide carboxylic acid fluoride represented by the general formula (iii) used as a raw material is hydrolyzed to obtain a carboxylic acid (iv), then the carboxylic acid (iv) is converted to the silver salt (v) using silver oxide, and the silver salt (v) is thermally decomposed in the presence of I 2 to obtain the iodine-containing oligohexafluoropropylene oxide of the general formula (i) (Japanese Pre-examination Patent Publication (kokai) No. 63-30441 (1988)): However, according to the above process, the yield of the intended iodine-containing oligohexafluoropropylene oxide (i) is about 70 to 85%. Further, in most of the cases, the silver salt that is an intermediate is solid, which means that the handling is difficult, and in addition there is a defect that since expensive silver is used, recovery of the silver is necessary where the process is industrially employed. Further, where the process is performed industrially, many problems are involved, for example, the process includes 3 steps, hydrogen fluoride which is toxic is given off during the process, and a thermal decomposition reaction is necessary for obtaining the intended product. There are also such disadvantages that, in view of the cost, expensive raw materials are used and the cost of facilities increases. Therefore, it is demanded to produce an iodine-containing oligohexafluoropropylene oxide of the general formula (ii) industrially advantageously without such problems. SUMMARY OF THE INVENTION The present inventor has keenly studied in various ways to answer the above demand and has found that by reacting the oligohexafluoropropylene oxide carboxylic acid fluoride corresponding to the intended compound and a specific metal iodide, a novel oligohexafluoropropylene oxide derivative having a carbonyl iodide group is obtained easily in high yield without by-products even under atmospheric pressure at room temperature, and by irradiating the derivative with ultraviolet light at room temperature, carbon monoxide is given off from the derivative to give the intended iodine-containing oligohexafluoropropylene oxide of the general formula (ii) with a high conversion without generating any by-product. Therefore, an object of the present invention is to provide such a novel oligohexafluoropropylene oxide derivative and a process of producing the same. Novel oligohexafluoropropylene oxide derivatives That is, according to the present invention, there is provided an oligohexafluoropropylene oxide derivative represented by the general formula (II): wherein R f ′ represents a perfluoroalkylene group having 2 to 10 carbon atoms and a and b are each independently an integer of 0 to 20. As is described above, the oligohexafluoropropylene oxide derivatives represented by the general formula (II) provided by the present invention are novel compounds and are useful as intermediates for synthesizing the iodine-containing oligohexafluoropropylene oxides represented by the general formula (ii) useful as raw materials for fluororesins, fluororubbers, and fluorine-containing surfactants, and according to the present process, the oligohexafluoropropylene oxide derivatives represented by the formula (II) can be produced in high yield industrially advantageously. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is the infrared absorption spectrum of Example 1. Fig. 2 is the infrared absorption spectrum of Example 2. Fig. 3 is the infrared absorption spectrum of Example 3. Fig. 4 is the infrared absorption spectrum of Example 4. DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS In the general formula (II), R f ' represents a perfluoroalkylene group having 2 to 10 carbon atoms and specifically represents, for example, -CF 2 CF 2 -, -CF 2 CF 2 CF 2 -, -CF 2 CF 2 CF 2 CF 2 - or -CF 2 CF 2 CF 2 CF 2 CF 2 -, and a and b are each independently 0 or an integer of 1 to 20 and are each generally in the range of 0 to 10. When the compounds of the general formula (II) are irradiated with ultraviolet light, carbon monoxide is easily given off to produce iodine-containing oligohexafluoropropylene oxides represented by the general formula (ii) used as useful intermediates for synthesizing fluororesins, fluororubbers, fluorine-containing surfactants, etc. In comparison with a prior process for producing similar products (see for example JP-A-63 30441 (1988)) the process of producing a compound of the general formula (ii) from a compound of the general formula (II) has many advantages, for example, in that (1) the yield is very high, (2) the process does not use expensive silver oxide, (3) since the process comprises two steps, the steps can be simplified, (4) hydrogen fluoride which is toxic is not given off during the process, (5) the reaction temperature is low, and (6) the step where ultraviolet light is radiated requires only the irradiation with the ultraviolet light without requiring any other Particular procedure during the irradiation with the ultraviolet light and therefore if a tank for holding the reaction liquid is installed in the apparatus, the scale can be made infinitely large in theory, so that an iodine-containing oligohexafluoropropylene oxide represented by the general formula (ii) can be produced industrially advantageously. Consequently, the oligohexafluoropropylene oxide derivatives represented by the general formula (II) are quite useful as intermediates for synthesizing the compounds represented by the formula (ii). Process of the preparation The compound of the general formula (II) can be produced by reacting an oligohexafluoropropylene oxide carboxylic acid fluoride represented by the general formula (V): wherein R f ' represents a perfluoroalkylene group having 2 to 10 carbon atoms and a and b are each independently 0 or an integer of 1 to 20 and a metal iodide represented by the general formula (IV): MI c wherein M represents a metal atom and c represents the number equal to the valence of said metal atom. The above oligohexafluoropropylene oxide carboxylic acid fluoride represented by the general formula (V) can be produced by a known process (see U.S. Patent Nos. 3,250,808 and 3,322,826). Examples of the metal iodide of the general formula (IV) include an alkali metal iodide such as LiI and NaI, an alkaline earth metal iodide such as MgI 2 and CaI 2 and AlI 3 . The amount of the metal iodide to be used is such that the amount of iodine in the metal iodide is preferably 1 to 1.2 mol per mol of the group represented by the formula: which is contained in the oligohexafluoropropylene oxide carboxylic acid fluoride represented by the general formula (V), and specifically in the case of an alkali iodide, that amount of the iodine is desirably 1 to 1.2 mol and in the case of an alkali earth metal iodide, that amount of the iodine is desirably 0.5 to 0.6 mol. It is recommended that the reaction is carried out in the presence of a polar solvent. For example, a polar solvent is added to the oligohexafluoropropylene oxide carboxylic acid fluoride represented by the general formula (V) and a metal iodide is added little by little thereto with stirring. In this case, as the polar solvent, an aprotic solvent such as diethyl ether, diisopropyl ether, dibutyl ether, and acetonitrile can be preferably used. Where an alkali metal iodide is used, the amount of the polar solvent to be used is preferably 2 to 10 parts by weight per 100 parts by weight of the alkali metal iodide, while where an alkaline earth metal iodide is used, the amount of the polar solvent to be used is preferably 4 to 20 parts by weight per 100 parts by weight of the alkaline earth metal iodide. The reaction temperature is 0 to 100°C, preferably 20 to 50°C, and the reaction time is 2 to 50 hours, preferably 5 to 10 hours. In this case, since the raw materials and the products are highly hydrolizable, preferably the inside of the reactor is previously replaced well with an inert gas such as nitrogen and argon. After the completion of the reaction, the produced metal fluoride is removed by filtering, and the solvent is distilled off, so that the present oligohexafluoropropylene oxide derivative represented by the general formula (II) can be obtained in a high yield (at least 84 %). As described above, when these oligohexafluoropropylene oxide derivatives represented by the general formula (II) are irradiated with ultraviolet light, carbon monoxide is easily given off as shown below, so that the respective corresponding iodine-containing oligohexafluoropropylene oxide derivatives represented by the general formula (ii) can be obtained in high yield: In this case, for the irradiation with ultraviolet light, an ultraviolet-light irradiating apparatus equipped with a high-pressure mercury lamp having a quartz cooling tube can be used. The reaction can be carried out by charging the raw materials into this apparatus and irradiating the raw materials with ultraviolet light of λ = 180 to 380 nm, preferably λ = 200 to 300 nm, at a temperature of 0 to 60°C, preferably at room temperature for 2 to 30 hours. A solvent is not particularly required, but in some cases a stable solvent is added for dilution and the reaction can be carried out. As that organic solvent, perfluoroethane or perfluoroisononane can, for example, be used. This reaction is also preferably carried out under an atmosphere of an inert gas such nitrogen and argon. The thus obtained iodine-containing oligohexafluoropropylene oxide derivatives represented by the general formula (ii) are useful as intermediates for synthesizing fluororesins, fluororubbers, fluorine-containing surfactants, etc. EXAMPLES Now, the present invention will be described specifically with reference to the following Examples, but the present invention is not limited to the Examples. Example 1 A mechanical stirrer, a reflux condenser, and a gas introducing tube were attached to a four-necked flask with an internal volume of 0.5 ℓ. 350 g (0.82 mol) of a dicarboxylic acid difluoride represented by the following formula: and 7 g of acetonitrile were charged into the flask. While the contents were stirred, 242 g (1.80 mol) of lithium iodide was added thereto in portions little by little under a flow of argon. At that time, the amount of the lithium iodide added was controlled so that the temperature of the contents might not exceed 50°C. After the completion of the addition, the contents were stirred for about 3 hours. Then the contents were filtered through a glass filter to remove the solids. The obtained liquid was distilled to obtain 461 g of a product having a boiling point of 83°C/5 mmHg as a fraction. The yield was 87%. With respect to the obtained product, the elementary analysis and the measurement of GC-MS, infrared absorption spectrum, and 19 F-NMR were carried out. The results are shown below. Elementary analysis C F I O Calculated (%) 14.95 35.51 39.56 9.96 Found (%) 14.75 35.60 39.63 10.09 GC-MS m/e (M + ) molecular weight: 642 Infrared absorption spectrum A chart of the infrared absorption spectrum is shown in Fig. 1. From this chart, it is recognized that the absorption at 1890 cm -1 caused by disappeared and an absorption at 1785 cm -1 caused by appeared newly. 19 F - NMR δ (ppm): -44.4 (m, 2F, C F ) -8.3 (m, 4F, C F 2 ) -5.1 (m, 6F, -C F 3 ) From the above results of the measurement, it was confirmed that the product was a dicarboxylic acid diiodide represented by the following formula: Example 2 200 g (0.31 mol) of the dicarboxylic acid diiodide obtained in Example 1 was charged into an ultraviolet irradiating apparatus equipped with a high-pressure mercury lamp ( λ = 220 to 380 nm) having a quartz cooling tube and while the dicarboxylic acid diiodide was stirred with a magnetic stirrer, it was irradiated with ultraviolet light. The reaction was performed at 35 to 40°C for 28 hours using the 100-W high-pressure mercury lamp under a flow of argon. After the completion of the reaction, the reaction product was distilled to obtain 156 g of a fraction at 95°C/100 mmHg. The yield was 85%. With respect to the obtained product, the elementary analysis and the measurement of GC-MS, infrared absorption spectrum, and 19 F-NMR were carried out. The results are shown below. Elementary analysis C F I O Calculated (%) 12.29 38.91 43.34 5.46 Found (%) 12.38 38.97 43.56 5.31 GC-MS m/e (M + ) molecular weight: 586 Infrared absorption spectrum A chart of the infrared absorption spectrum is shown in Fig. 2. From this chart, it was recognized that the absorption at 1785 cm -1 caused by disappeared. 19 F - NMR δ (ppm): -14.3 (m, 4F, C F 2 ) -8.2 (m, 6F, C F 3 ) 0.9 (m, 2F, C F ) From the above results of the measurement, it was confirmed that the product was a compound represented by the following formula: Example 3 A mechanical stirrer, a reflux condenser, and a gas introducing tube were attached to a four-necked flask with an internal volume of 0.5 ℓ. 350 g (0.38 mol) of a dicarboxylic acid difluoride represented by the following formula: wherein a + b = 3 and 7 g of acetonitrile were charged into the flask. While the contents were stirred, 116.6 g (0.83 mol) of lithium iodide was added thereto in portions little by little under a flow of argon. At that time, the amount of the lithium iodide added was controlled so that the temperature of the contents might not exceed 50°C. After the completion of the addition, the contents were stirred for about 12 hours. Then the contents were filtered through a glass filter to remove the solids, thereby obtaining 398 g of a liquid product. The yield was 92%. With respect to the obtained product, the elementary analysis and the measurement of GC-MS, infrared absorption spectrum, and 19 F-NMR were carried out. The results are shown below. Elementary analysis C F I O Calculated (%) 17.89 50.00 22.28 9.82 Found (%) 17.72 49.83 22.49 9.96 GC-MS m/e (M + ) molecular weight: 1140 Infrared absorption spectrum A chart of the infrared absorption spectrum is shown in Fig. 3. From this chart, it is recognized that the absorption at 1890 cm -1 caused by disappeared and an absorption at 1785 cm -1 caused by appeared newly. 19 F - NMR δ (ppm): -68.9 (m, 3F, C F O) -44.7 (m, 2F, C F COI) -11.2 to -3.3 (m, 25F, C F 3 , C F 2 ) From the above results of the measurement, it was confirmed that the product was a dicarboxylic acid diiodide represented by the following formula: wherein a + b = 3 . Example 4 200 g (0.18 mol) of the dicarboxylic acid diiodide obtained in Example 3 was charged into an ultraviolet irradiating apparatus equipped with a high-pressure mercury lamp ( λ = 220 to 380 nm) having a quartz cooling tube and while the dicarboxylic acid diiodide was stirred with a magnetic stirrer, it was irradiated with ultraviolet light. The reaction was performed at 35 to 40°C for 18 hours using the 100-W high-pressure mercury lamp under a flow of argon. After the completion of the reaction, the reaction product was distilled to obtain 178 g of a fraction at 110°C/3 mmHg. The yield was 90%. With respect to the obtained product, the elementary analysis and the measurement of GC-MS, infrared absorption spectrum, and 19 F-NMR were carried out. The results are shown below. Elementary analysis C F I O Calculated (%) 16.61 52.58 23.43 7.38 Found (%) 16.49 52.65 23.41 7.45 GC-MS m/e (M + ) molecular weight: 1084 Infrared absorption spectrum A chart of the infrared absorption spectrum is shown in Fig. 4. From this chart, it was recognized that the absorption at 1785 cm -1 caused by disappeared. 19 F - NMR δ (ppm): -69.2 (m, 3F, C F O) -15.5 to -5.0 (m, 25F, CF 3 , CF 2 ) -1.0 (m, 2F, C F I) From the above results of the measurement, it was confirmed that the product was a compound represented by the following formula: wherein a + b = 3 .

Claims: An oligohexafluoropropylene oxide derivative represented by the general formula (II): wherein R f ' represents a perfluoroalkylene group having 2 to 10 carbon atoms and a and b are each independently 0 or an integer of 1 to 20. An oligohexafluoropropylene oxide derivative as claimed in claim 1, wherein R f ' represents -CF 2 CF 2 -, -CF 2 CF 2 CF 2 -, -CF 2 CF 2 CF 2 CF 2 - or -CF 2 CF 2 CF 2 CF 2 CF 2 -, and a and b are each independently 0 or an integer of 1 to 10. A process of producing an oligohexafluoropropylene oxide derivative as claimed in claim 1, comprising the step of reacting an oligohexafluoropropylene oxide carboxylic acid fluoride represented by the general formula (V): wherein R f ' represents a perfluoroalkylene group having 2 to 10 carbon atoms and a and b are each independently 0 or an integer of 1 to 20 and a metal iodide represented by the general formula (IV): MI c wherein M represents a metal atom and c represents the number equal to the valence of said metal atom. A process as claimed in claim 3, wherein said metal iodide of the general formula (IV) is LiI, NaI, MgI 2 , CaI 2 , or AlI 3 . A process as claimed in claim 3, wherein said reaction is carried out at 0 to 100°C in the presence of a polar solvent. A process of producing an iodine-containing oligohexafluoropropylene oxide derivative represented by the general formula (ii): wherein R f ' represents a perfluoroalkylene group having 2 to 10 carbon atoms and a and b are each independently 0 or an integer of 1 to 20, comprising the step of irradiating an oligohexafluoropropylene oxide derivative represented by the general formula (II): wherein R f ' and a and b have the same meanings as defined in the general formula (ii) with ultraviolet light.

Inventors: KOIKE NORIYUKI, OYAMA MASAYUKI, TAKAGO TOSHIO, KOIKE, NORIYUKI, OYAMA, MASAYUKI, TAKAGO, TOSHIO
Applicants: SHINETSU CHEMICAL CO, SHIN-ETSU CHEMICAL CO., LTD.
Application year: 1992
Main classification: C07C59
IPC codes: C07C59, C08G65, C07C51, C07C43