Moving edge side registration device

Abstract: An apparatus in which a sheet (98) is registered during the movement thereof. The sheet is moved along a path in a forward direction (W) of movement by a drum (90) and a lateral force is applied thereto by means of a set of rollers (96). The rollers (96) are carried by the drum (90) and are freely rotatable about their own axes which are inclined to the axis of the drum. The rollers apply a lateral force to the sheet which causes the sheet edge (100) to engage a moving registration edge (92) of the drum at which time the lateral motion is discontinued and the sheet continues along its path with virtually no loss of velocity. As a result of the movement of the registration guide the relative velocity between the sheet and the guide is zero thereby substantially eliminating wear to the guide.

Description: This invention relates generally to a sheet registration system, and more particularly concerns a passive moving edge lateral registration system for use in an electrophotographic printing machine. In a commercial electrophotographic printing machine, the copy sheet is transported throughout various stations within the copy machine. In a typical registration transport, a force is applied on the copy sheets to move them to a fixed registration edge as the sheets are simultaneously moved through the machine. Proper registration is necessary at various points throughout the electrophotographic process. Proper registration is necessary in document handling, either in the pre-platen or post-platen stage or in the pre-scan or post-scan stage. It is also necessary in the copy paper handling section of the machine to ensure proper transfer of the image and in the area of any compiler or finisher in a machine system. In a typical registration transport system, a force is applied on the copy sheets or the documents to move them to a fixed registration edge. The driving force can be furnished by either a cross-roll device, a pinch roll, an angled ball on a belt or other similar type devices. With any of the above-type mechanisms, the driving force must be designed such that when the copy sheet engages the registration edge it can slip in the drive nip before it buckles. However, as the sheet slips, it must also continue to move forward through the various steps of the process in the machine. In such transports there is a delicate balance of forces whenever a wide range of sheet weights must be handled. There have been various attempts made to design a system that automatically adjusts the drive force as a function of the sheet weight. All of these systems, however, have used a fixed edge registration type system. US-A-4,432,541 discloses an apparatus consisting of a drive roll that is skewed in the direction away from the fixed side edge guide driving an idler roll that is skewed at a greater angle toward the side edge guide whereby when the sheet moves between the drive roll and the guide roll, it is laterally driven by the small idler roller to the edge guide and due to the greater coefficient of friction of the idler roller is held against the edge as it is driven forward by the drive roll. The skewing of the drive roll is provided to reduce the chance of damage to the sheet as it is laterally driven by the idler roller. US-A-342,274 discloses an inverter roll consisting of disclike end members with axial rods spaced around the circumference of the cagelike skeletal roller assembly on which small rollers are positioned. The small rollers are co-axially parallel with the main shaft of the large roller and are independently rotatable about their axes. US-A-4,744,555 discloses an idler roller pair mounted on a common shaft and spaced from one another to define a gap therebetween. The idler roller pairs are positioned in conjunction with a drive roller so that the drive roller occupies the space between the idler rollers. The idler roller pairs are skewed so that the longitudinal axis of the respective drive shafts is at a transverse angle with respect to the registration edge mounted on the side of a tray. As a sheet passes through the gap between the drive roller and its pair of idler rollers, it is urged to the registration edge whereupon it continues in the sheet feed direction. EP-A-0,491,344 discloses a lateral sheet registration system utilizing a feed drum with an axis of rotation at an angle less than perpendicular to the feed direction so as to impart a lateral force on a sheet as well as a force in the main feed direction. Small, freely rotatable rollers are mounted on the periphery of the drum so that their axis of rotation is parallel to the main feed direction. All of the above described patents utilize a fixed edge registration guide. One disadvantage of the fixed edge registration guide is the wear to the guide caused by the relative velocity between the sheets and the guide. Another disadvantage of the fixed edge registration guide is the damage potential to the sheets as a result of the lateral driving means continuing to act upon the sheet after it reaches the registration guide. It is an object of the present invention to provide a sheet registering apparatus in which these disadvantages are overcome. According to the present invention, there is provided an apparatus for driving a sheet in a primary sheet feeding direction and for positive lateral side edge registration of the sheet against a registration guide parallel with the sheet feed direction, characterised by a drum member rotatable about a central axis of rotation substantially perpendicular to the sheet feeding direction so as to rotate and carry the sheet in the primary sheet feeding direction; a plurality of rollers mounted to the circumferential surface of said drum member for engaging the sheet, said rollers being carried by said drum member to impart sheet driving forces to the sheet in both the primary sheet feeding direction and the lateral side registration direction as said drum member is rotated in the primary sheet feeding direction, and wherein said rollers are independently rotatable about their own axes, which roller axes are at an acute angle to the axis of rotation of said drum member; means for maintaining the sheet in contact with said drum member over at least a portion of the movement thereof; and ; the registration guide being affixed to the drum member, and said rollers being arranged to move the sheet so that one edge of the sheet moves into engagement with said registration guide. Once the sheet is aligned, the lateral moving means ceases to impart any lateral or side motion upon the sheet itself thereby preventing damage to the sheet. The sheet continues in the forward sheet feeding direction with virtually no loss of velocity. The invention provides a relatively simple, passive registration means which insures no damage to the sheet while maintaining sheet velocity along the paper path. Other aspects of the present invention will become apparent as the following description proceeds with reference to the drawings in which: FIG. 1 is a perspective view of an embodiment of the sheet transport and registration apparatus; FIG. 2 is a top elevational view showing the orientation of the skew rollers and the main sheet feeding drum of the sheet transport and registration apparatus; and FIG. 3 is a sectional elevational view taken along line A-A of FIG. 2; Referring to FIG. 1 of the drawings, the features of the sheet transport and registration device will be described. The sheet transport and registration device described is particularly, although not exclusively, useful in an electrophotographic printing machine. As shown thereat, sheet transporting and registering apparatus includes a main driving drum 90, a moving registration guide 92 affixed to the drum 90, a sheet guide or baffle 94 and small skew rollers 96 mounted to the drum 90. The main driving drum 90 is rotatably driven about its axis of rotation, which axis of rotation is perpendicular to the sheet feeding direction shown as arrow W. A curved baffle 94 is mounted in close proximity to the drum 90 so as to provide a normal force to the sheet 98 being transported. As the sheet 98 enters the opening between the drum 90 and the baffle 94 it is contacted by the skew rollers 96. As the sheet 98 is pulled in the direction of drum rotation, the skew rollers 96 are free to rotate in the opposite direction thereby imparting to the sheet 98 a force lateral to the sheet feeding direction W. The sheet 98 is transported both laterally and in the main feed direction W until its edge 100 contacts the moving registration guide 92. When the sheet edge 100 contacts the guide 92, the skew rollers 96 cease to roll and lateral motion of the sheet ceases. Turning now to FIG. 2, the orientation of the axis of rotation S of the skew roller 96 can be seen with regard to the axis of rotation R of the main feed drum 90 illustrated by angle . Two radial rows of skew rollers 96 are illustrated mounted within the main drum 90 so that a portion of the skew roller 96 protrudes above the circumferential surface 102 of the feed drum 90. Ideally, the skew rollers 96 are constructed of an elastomeric substance with a high coefficient of friction to achieve a positive grip on the feed sheet 98. Similarly, the sheet guide or baffle 94 is constructed of a smooth material with a low coefficient of friction to reduce sheet drag. As the sheet 98 enters the gap between the feed roll 90 and baffle 94 it is gripped by the skew rollers 96, which are free to rotate independently on their axes. As the sheet 98 is fed by the feed roll 90, the rotation of the skew rollers 96 causes the sheet 98 to be laterally shifted until it contacts the moving registration edge 92. Once the sheet 98 contacts the registration edge 92 the skew rollers 96 cease to rotate and the sheet 98 is driven only in the feed direction W. Thus, cessation of lateral motion prevents damage to the sheet 98. Additionally, as the registration guide 92 is moving at the same speed as the feed drum 90, the relative velocity between the sheet 98 and the guide 92 is zero and guide wear is eliminated. Referring now to FIG. 3, there is shown a sectional elevational view along line A-A in FIG. 2 in the direction of the arrows. It can be seen that the two rows of skew rollers 96 are arranged in a manner so as to provide an almost continuous gripping surface around the periphery of the drive drum 90. This arrangement allows the sheets 98 to be gripped, laterally shifted into proper alignment and continue in the feed direction with virtually no loss in sheet velocity. In recapitulation, the sheet transporting and registration apparatus includes a plurality of small skew rollers mounted in radial rows not axially parallel to the drive drum axis about the periphery of a larger drive drum. A curved baffle is mounted in close proximity to the drive drum to provide a normal force to a sheet driven by the drum. As a sheet enters the gap between the drum and the guide, it is gripped by the small skew rollers which are each independently free to rotate on their own axes. The small skew rollers rotate opposite the feed direction and due to their axial alignment, impart a lateral motion to the sheet. The sheet is driven laterally to the moving registration guide attached to the drive drum at which time the skew rollers cease to rotate. The sheet continues to be driven, now properly aligned, in the main feed direction with virtually no loss of velocity. Furthermore, as the relative velocity between the sheet and the registration guide is zero, edge guide wear is eliminated.

Claims: An apparatus for driving a sheet (98) in a primary sheet feeding direction and for positive lateral side edge registration of the sheet against a registration guide (92) parallel with the sheet feed direction, characterised by a drum member (90) rotatable about a central axis of rotation (R) substantially perpendicular to the sheet feeding direction (W) so as to rotate and carry the sheet in the primary sheet feeding direction; a plurality of rollers (96) mounted to the circumferential surface of said drum member for engaging the sheet, said rollers being carried by said drum member to impart sheet driving forces to the sheet in both the primary sheet feeding direction and the lateral side registration direction as said drum member is rotated in the primary sheet feeding direction, and wherein said rollers are independently rotatable about their own axes (5), which roller axes are at an acute angle () to the axis of rotation of said drum member; and means (94) for maintaining the sheet in contact with said drum member (90) over at least a portion of the movement thereof; the registration guide (92) being affixed to the drum member (90), and said rollers (96) being arranged to move the sheet so that one edge (100) of the sheet moves into engagement with said registration guide. The apparatus of Claim 1 wherein said maintaining means (94) comprises an arcuate member disposed axially parallel to said drum member. The apparatus of Claim 2 wherein said rollers (96) comprise elastomeric rolls having high coefficients of friction. The apparatus of Claim 2 wherein there is no significant slippage between said rollers (96) and the sheet (98), and wherein there is no significant variation in the primary sheet feeding direction velocity. The apparatus of any one of Claims 1 to 4 wherein said drum member (90) is rotatably driven on a fixed shaft substantially perpendicular to the primary sheet feeding direction. The apparatus of Claim 5 wherein said rollers (96) do not rotate about their own axes after the sheet engages said lateral side guide (92) and said rollers do not slip relative to the sheet. The apparatus of Claim 6 wherein said rollers (96) are spaced from one another circumferentially around the drum member (90) in a plurality of radial planes. An electrophotographic printing machine including the apparatus of any one of Claims 1 to 7.

Inventors: ATTRIDGE DAVID M, WONG LAM F, ATTRIDGE, DAVID M., WONG, LAM F.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1992
Main classification: B65H9
IPC codes: G03G15, B65H9, B65H15, B65H5