Improvements in refrigeration cycles

Abstract: The performance of a refrigerant is improved by adding to the refrigerant an additive gas which is inert with respect to the refrigerant and which does not condense under the condensing condition of the refrigerant, in an amount effective to reduce the power required in order to perform the compression step.

Description: The present invention relates to a method of improving the performance of refrigeration cycles, and to novel refrigerants used therein. It is well known in the art to employ various refrigerants, such as the fluoral compounds generally known under the name of "Freon", or of various mixtures of different gases, such as propane, butane, ethane, etc. These are employed in various refrigeration cycles as refrigerants, are compressed in a compressor to condensation, thereby gaining energy and are expanded in a heat exchanger by removing heat from the surroundings. It has now been surprisingly found, and this is an object of the invention, that it is possible to increase the efficiency of these cycles by adding additive amounts of a gas that does not undergo condensation under the conditions at which the refrigerant gas condensates. It has further been found, and this is another object of the invention, that it is possible to reduce the power needed in order to compress the refrigerant and to cause its condensation. The method according to the invention comprises adding to the refrigerant an additive gas which is inert with respect to the refrigerant, and which does not condense under the condensing condition of the refrigerant, in an amount effective to reduce the power required in order to perform the compression step. The amount of additive gas employed will vary according to the refrigerant used and the additive gas, and the optimal amount can be easily determined by the skilled person, case by case, by adding different amounts of the additive gas and measuring the power consumption obtained with each mixture. In most cases, however, it is not desirable to add additive gases in an amount higher than 20% by volume of the total gas mixture in the compressed state. A variety of gases can be employed as additive gases, the main requirement therefrom being that the gas does not react with the refrigerant. Some illustrative but non-limitative gases include methane, ethylene, CO₂ and N₂, and their mixtures. Similarly, many different refrigerants can be employed, and representative refrigerants include chlorofluoromethane, n-butane, ammonia, propylene, propane, ethane, methylamine, ethylamine, methyl formate, and their mixtures. Refrigerant mixtures comprising condensable and non-condensable gases according to the invention are also novel and as a class and as such also form part of the present invention. The above characteristics and advantages of the invention will be better understood through the following illustrative but non-limitative description of preferred embodiments. In all examples below, different refrigerant mixtures are compared with similar mixtures containing non-condensable gases according to the invention. All precentages of such mixtures are in volume percent, based on the total volume of the refrigerant mixture in the compressed state. Pressures are in MPa, and in each table below, mixtures according to the invention are compared to prior art refrigerants, the power being compared in each case to the power required for the compression of the prior art refrigerant, such power being taken in each table as 100. In order to illustrate the invention, Figs. 1 to 3 are provided, in which Fig. 1 and 2 are prior art refrigeration cycles, comprising a throttle (Fig. 1) or a turbine (Fig. 2), and Fig. 3 illustrates a cycle according to the invention. In the figures the numerals indicate the following parts: 1 - evaporator; 2 - compressor; 3 - condensator; 4 - throttle; 5 - motor; 6 - turbine; 7 - separator; 8 - evaporator-condensator (liquid refrigerant-gas refrigerant). Example 1 Chlorodifluoromethane (CDFM), which is a commonly employed refrigerant, is compared to a mixture of 90% of chlorodifluoromethane with 10% methane. Methane itself is non-condensable under the conditions in which CDFM is used, which are 250 K for the evaporator, and 320 K for the condensator. The results are shown in Table I, in which it can be seen that the comparative power decreases to 75.19% upon the addition of 10% methane. Example 2 n-Butane is compared with its mixture with 10% of methane. The results are shown in Table II. Here, again, the comparative power decreases to 69.71%. The above values are based on the same evaporation and condensation temperatures as in Example 1. No. Refr EVP CDP R CP 4 n-Bu 0.039159 0.4573 11.68 100 5 n-Bu (90%) + Methane (10%) 0.8996 0.5081 5.648 69.71 n-Bu = n-Butane Example 3 The propylene as a refrigerant has been compared with different mixtures of propylene and ethylene, as shown in Table III. As it can be seen, in each case mixtures are more effective than propylene alone, and the higher the content of ethylene the most effective refrigerant mixture. However, as will be appreciated, too high a content of inert gas is undesirable for technical reasons. The upper values are based on an evaporation temperature 285 K and a condensation temperature of 335 K. No. Refr EVP CDP R CP 6 Propylene 0.82165 2.6284 3.1989 100 7 Ethylene - - - - 8 Propylene (90%) + Ethylene (10%) 1.1137 2.9204 2.6222 89.27 9 Propylene (85%) + Ethylene (15%) 1.2855 3.0922 2.4054 84.90 10 Propylene (80%) + Ethylene (20%) 1.4788 3.2855 2.2218 81.03 Example 4 Table IV shows the effect of the addition of methane in different proportions to a refrigerant mixture comprising 60% propane, 30% n-butane and 10% ethane. The improvement attained is self-evident from Table IV, and in any case additional methane improves over the pure refrigerant mixture. The values in Table IV are based on 240 K of evaporation and 305 K condensation. No. Refr EVP CDP R CP 11 Mixture A 0.1927 1.3426 6.966 100 12 Mixture A (95%) + Methane (5%) 0.2633 1.4132 5.366 87.32 13 Mixture A (90%) + Methane (10%) 0.3419 1.4917 4.363 78.10 Example 5 Methylamine is compared to its mixture with a very small amount of ethylene (3%). As it can be seen from Table V, even this small addition of additive gas leads to a dramatic improvement in the performance of the refrigerant. These results are based on 258 K of evaporation temperature, and 318 K condensation. No. Refr EVP CDP R CP 14 Methylamine 0.067 0.659 9.882 100 15 Ethylene - - - - 16 Methylamine (97%) + Ethylene (3%) 0.149 0.858 5.760 72.1 Example 6 Ammonia was compared to its mixture with small amounts (5%) of nitrogen. The results are shown in Table VI, and show significant improvement over the use of pure ammonia. This is particularly interesting, as ammonia is a widespread refrigerant for many applications. The results in Table VI are based on 233 K evaporation temperature and 303 K condensation temperature. No. Refr EVP CDP R CP 17 Ammonia 0.07124 1.1871 16.664 100 18 N₂ - - - - 19 Ammonia (95%) + N₂ (5%) 0.1337 1.2496 9.345 72.04 Example 7 Ethylamine was tested as a refigerant, both alone and with the addition of only 1% CO₂. As can be seen from Table VII, the improvement achieved is drastic with even very low amounts of CO₂. The results in Table VII are based on 258 K evaporation temperature and 318 K condensation temperature. No. Refr EVP CDP R CP 20 Ethylamine 0.0222 0.2765 12.42 100 21 CO₂ - - - - 22 Ethylamine (99%) + CO₂ (1%) 0.0446 0.3619 8.12 78.2 Example 8 Table VIII illustrates the improvement achieved by the addition of 2% CO₂ to methyl formate. The results are self-evident, and need not be further explained. The results in Table VIII are based on 278 K of evaporation temperature, 338 K condensation temperature. No. Refr EVP CDP R CP 23 Methyl formate 0.0321 0.2570 8.01 100 24 Methyl formate (98%) + CO₂ (2%) 0.1088 0.4515 4.15 62.71 All the above has been provided for the purpose of illustration, and is not intended to constitute a limitation of the invention. Many different mixtures, additive gases, operating conditions and the like can be employed, all without exceeding the scope of the invention.

Claims: A method of improving the performance of a refrigerant, comprising adding to the refrigerant an additive gas which is inert with respect to the refrigerant and which does not condense under the condensing conditions of the refrigerant in an amount effective to reduce the power required in order to perform the compression step. A method according to claim 1, wherein the additive gas in present in an amount of up to 20% by volume of the total gas mixture in the compressed state. A method according to claim 1 or 2, wherein the additive gas is selected from methane, ethylene, CO₂, N₂ and their mixtures. A method according to any one of claims 1 to 8, wherein the refrigerant is selected from chlorfluoromethane, n-butane, ammonia, propylene, propane, ethane, methylamine, ethylamine, methyl formate and their mixtures. A refrigerant comprising a condensable gas together with additive amounts of a gas which does no condense under the conditions in which the refrigerant condenses. A refrigerant according to claim 5, wherein the additive gas is present in amounts of up to 20% by volume of the total gas mixture in the compressed state. A refrigerant according to claim 6, wherein the additive gas is selected from methane, ethylene, CO₂, N₂ and their mixtures. Apparatus for carrying out the method of any one of claims 1 to 4, essentially as described and illustrated, and with particular reference to Fig. 3.

Inventors: KAMINSKY PETER, KAMINSKY, PETER
Applicants: KAMINSKY PETER, KAMINSKY, PETER
Application year: 1992
Main classification: C09K5
IPC codes: F25B9, C09K5