Method of preparing beer by using lipid-removed malt

Abstract: The present invention is directed to a malt for brewing beer prepared by removing lipids by using subcritical or supercritical carbon dioxide, a beer using the said malt, and a method of preparing the said beer. In the beer obtained by using the malt prepared by the method of the present invention, wort clarity is good, filtration becomes rapid, and filtration efficiency is improved. Also, the obtained beer has good foam head retention, good foam lacing, a refreshingly clean taste and good flavor stability.

Description: The present invention relates to a method of preparing beer using a lipid-removed malt. More specifically, the present invention relates to the use of a malt whose lipid has been extracted and removed using subcritical or supercritical carbon dioxide, and a method of preparing a beer containing the said malt. It is a well-known fact that the presence of lipid has various adverse effects on the beer quality and the efficiency of beer brewing process. For example, unsaturated fatty acids inhibit the synthesis of ester components, which are yeast-synthesized flavor components, and oxides of linolenic acid give beer a stale flavor and damage the flavor stability. In addition, lipid is an anti-foaming agent, and decreases the foam forming, foam lacing and foam stability of beer. Most of such lipids are derived from malt, the major raw material of beer, and they occur in malt and in the beer brewing process in various forms including simple lipids (fatty acids, triglycerides and other neutral lipids), complex lipids (glycolipids and phospholipids) and bound lipids such as those bound with starch grains. However, not all lipids have an adverse effect, i.e., the balance of these forms of lipids subtly affects the beer quality and the efficiency of beer brewing process; it remains unknown what balance is appropriate. It is also unknown what degree of total lipid content is preferable if lipids are to be removed. With the aim of removing these lipids from the raw material to avoid their adverse effects on the preparation of alcoholic beverages, various methods have been attempted, including (1) removal of germs which contain a higher content of lipids from the raw material cereals (polishing), (2) removal of lipids from the raw material cereals by ethanol extraction, (3) pretreatment of the raw material cereals with lipid decomposing enzyme (JP-B-22478/1973, JP-A- 55069/1987) or addition of lipid decomposing enzyme during the preparation process (JP-B- 21594/1984) and (4) removal of lipids by special filtration-separation. However, all these methods have various problems. For example, polishing is disadvantageous in that increasing the polishing ratio results in an extremely high cost of raw material, and no sufficient lipid removal can be achieved even when the degree of polishing is increased because the center of embryo of the raw material cereals is rich in lipids. In the case of removal of lipids by ethanol extraction, there is a problem that enzymes in the raw material cereals are greatly damaged so that an additional process such as enzyme replenishment should be necessary because the raw material cereals are kept in contact with a high concentration of ethanol for a long time and high temperature heating is necessary to remove this ethanol. In the method using a lipid decomposing enzyme, the bad influence of the substances produced upon enzymatic decomposition appears in alcoholic beverages unless removing the decomposition substances. There has been no method for removing these decomposition substances which is suitable to the preparation of various alcoholic beverages; their removal method is troublesome and requires a very large number of processes. For example, when using lipase, the amount of free fatty acids increases. A high content of these free fatty acids worsens the filterability and inhibits the synthesis of esters which are flavor components of alcoholic beverages. For this reason, a process is necessary to remove the free fatty acids. Methods for lipid removal by filtration-separation include a method using a lauter tun, by which a spent grain and insoluble substances are used as a filter layer, a method using a mash filter made of fabric or cotton, and centrifugal separation using a centrifuge. Lipid removal ratio increases in this order, though the time required for filtration-separation increases. In filtration-separation using a lauter tun, which is the most effective method in lipid removal ratio among these methods, a fair amount of initial filtrate must be returned to the original to form a stiff filtering layer, through which filtration is conducted. It requires a 1.5 to 2 times longer time than filtration-separation using a mash filter and other methods, and in addition, it is very difficult to superintend to control the formation of filtering layer. In filtration-separation using a mash filter, the lipid removal ratio is very low in the initial portion of filtrate. In the case of centrifugation, the lipid removal ratio is very low due to only solid-liquid separation without filtering layer. In any method, problems are inevitable, i.e., lipids cannot be sufficiently removed, the removal efficiency is extremely poor, much time is consumed, the costs are high, and the control over filtration-separation is impossible. Of these methods, the filtration-separation method has been only used for beer brewing, but this method cannot be said to be effective for the reasons described above. On the other hand, various methods based on extraction with subcritical or supercritical carbon dioxide have recently been attempted for removal of lipids from the subject substance. For example, US-A 3,939,281 describes a method of extracting and removing fats from starch-containing plants by carbon dioxide extraction, and JP-A-188053/1985 describes the method of treating the raw material brewing rice by carbon dioxide extraction. However, none of these methods has been reported to be applied to malt for beer brewing. Also, to apply this method to malt for beer brewing, it is necessary to avoid damaging of enzymes in the malt. Moreover, the problems remain to be solved which balance of lipids is appropriate and what degree of total lipid content is preferable, as stated above. FR-A-2 279 845 relates to a process, wherein malt or ground malt is treated with organic liquids in order to prepare a wort having a reduced content of intermediate substances which are involved in the production of stale flavours in beer. JP-A-60 224 487 relates to a koji treated with carbon dioxide in a liquid, gaseous or super critical state at -20 to 80°C and at ≧ 10 bar pressure. It is an object of the present invention to provide a malt suitable for beer brewing, wherein lipids, which adversely affect the beer quality and the efficiency of beer preparation process, have been removed from the malt by a method which permits selective removal of an effective amount of lipids and which does not damage the enzymes in the malt. It is another object of the present invention to provide the beer using the said malt. It is the other object of the present invention to provide the method of preparing the said beer, wherein the filterability of wort is good and the beer flavor stability, foam head retention and foam lacing are good. These objects could be achieved on the basis of the finding that the malt whose lipids have been extracted and removed using subcritical or supercritical carbon dioxide retains the activity of enzymes and can be used in the same manner for ordinary beer brewing, and that wort clarity is good, filtration becomes rapid, filtration efficiency increases, and the beer obtained using this as a raw material has good foam head retention, good foam lacing, a refreshingly clean taste and good flavor stability. Accordingly, the present invention essentially relates to a method of preparing beer using malt for beer brewing whose lipids have been removed, cf. Claim 1. Particularly, the present invention relates to the use of a malt whose lipids have been extracted and removed using subcritical or supercritical carbon dioxide and the method of preparing a beer containing the said malt. In the present invention, a lipid-removed malt means a malt treated by selectively removing the lipids in the malt. Such removal can be achieved by any method without limitation, as long as it efficiently removes lipids, which adversely affect the beer quality and the efficiency of beer brewing process, while having no effect on the enzymes in malt. Examples of such methods include the use of subcritical or supercritical carbon dioxide as an extracting agent. In the present invention, the subcritical or supercritical carbon dioxide used as an extracting agent is incombustible, harmless and cheap; it has a critical temperature of 31.3 °C and a critical pressure of 72.9 atm, which makes it easy to handle. In addition, it has a density close to that of liquid and a high diffusion coefficient close to that of gas, which characteristics make it possible to rapidly extract a large amount of various compounds with high yield. Moreover, the subcritical or supercritical carbon dioxide is easy to be separated from the extractant by slightly changing the pressure or temperature, and since a bacteriostatic effect and even a bactericidal effect can be expected as a specific advantage of carbon dioxide, the subcritical or supercritical carbon dioxide is harmless to the human body and sanitary; therefore, it is suitable for use in food and pharmaceuticals, and can be preferably used in the malt for the present invention. In the present invention, the lipid extraction and removal treatment is carried out under mild temperature and pressure conditions which do not damage the enzyme activity of the malt. The subcritical or supercritical carbon dioxide in the extraction vessel is necessarily kept at a temperature of normally 25 to 65°C, preferably 25 to 60°C, and a pressure of normally 5.9 to 39.2 MPa (60 to 400 kg/cm 2 ), preferably 9.8 to 34 MPa (100 to 350 kg/cm 2 ). If temperature and pressure are lower than the respective lower limits, efficient lipid extraction is impossible; if they are higher than the respective upper limits, no corresponding effect is obtained, and it is uneconomical due to high equipment cost. The malt subjected to lipid removal treatment in the present invention may be any one without limitation, as long as it is used for ordinary beer brewing. Also, when using subcritical or supercritical carbon dioxide as an extracting agent in the present invention, the degree of the grain size of the ground malt affects the efficiency in removing the lipids. In general, the smaller the average grain size, the higher the efficiency in removing the lipids; but too small an average grain size poses a problem of high resistance at the passage of the extracting agent. When the average grain size is larger, the efficiency in removing the lipids decreases, though the resistance at the passage of the extracting agent becomes small. Therefore, taking into consideration that this malt is to be used for preparing beer, the ground malt used in the present invention has an average grain size of 5 to 2000 µm, preferably 30 to 1200 µm. When using subcritical or supercritical carbon dioxide as an extracting agent in the present invention, extraction efficiency can be improved by carrying out the extraction-removal treatment in the presence of ethanol as an entrainer in carbon dioxide. This method offers specifically efficiency of phospholipid extraction in comparison with methods for extraction-removal, without an entrainer. The amount of ethanol added is preferably such that enzymes in the malt are not damaged, normally 1 to 25% by weight, preferably 3 to 20% by weight of carbon dioxide. According to the method described above, the lipids contained in the malt are thus removed. In the present invention, the lipid-removing ratio is normally 20 to 100%, practically 20 to 95%, of total lipids in the malt. In other words, the malt of the present invention thus obtained has a total lipid residual ratio of about 0 to 80%, practically 5 to 80%. When using subcritical or supercritical carbon dioxide as an extracting agent in the present invention, the apparatus used is not subject to limitation; any known apparatus which is commonly used for extraction. Similarly, when adding ethanol as an entrainer, a known method can be used. The malt used as a raw material for beer in the present invention includes the malt obtained by the lipid removing treatment of the present invention. In other words, the malt as a raw material for beer may comprise the lipid-removed malt alone or a mixture of untreated malt and the lipid-removed malt. In the present invention, the residual ratio of total lipid content in the whole malt used as a raw material for beer is defined to be calculated as follows. Although the malt used as a raw material for beer in the present invention may comprise the lipid-removed malt alone or a mixture of ordinary malt (malt without lipid removal) and the lipid-removed malt, as stated above, the residual ratio is defined as a relative percent ratio of the total lipid content in the whole malt used as a raw material of beer brewing relative to the total lipid content in the whole malt when ordinary malt alone is used as a raw material for beer brewing. This residual ratio may be preferably in the range of about 20 to 80%, more preferably 30 to 70%. Residual ratios of under 20% pose a problem of extension of fermentation period; residual ratios exceeding 80% offer no desired effect of the present invention. The malt whose lipids have been thus extracted and removed using subcritical or supercritical carbon dioxide can according to the present invention be used in the same manner for ordinary beer brewing, because the enzymes in the malt have been hardly damaged. Moreover, when beer is prepared using the malt obtained by the method of the present invention, wort clarity is good, filtration becomes rapid, and filtration efficiency is improved. Also, the obtained beer has good foam head retention, good foam lacing, a refreshingly clean taste and good flavor stability. EXAMPLES The present invention is hereinafter described in more detail by means of the following working examples and comparative examples, but the invention is never limited by these examples. Example 1 Using an extraction vessel having an inside capacity of 100 liters, lipids were extracted and removed from malt. Specifically, 47 kg of ground malt for ordinary beer brewing (median grain size of 1013 µm) was charged in the extraction vessel and subjected to extraction and separation of lipids using supercritical carbon dioxide at an extraction vessel pressure of 19.6 to 24.5 MPa (200 to 250 kg/cm 2 ) and a temperature of 50 to 55°C, a separator pressure of 4.9 MPa (50 kg/cm 2 ) and a temperature of 40°C. After carbon dioxide passage for about 3 hours, lipid-removed malt was obtained in the extraction vessel. The lipid content of the malt before and after lipid extraction and removal using carbon dioxide was determined by the method of MacMurray, Morrisonn et al. [MacMurray and Morrisonn, Journal of the Science of Food and Agriculture, 21 , 520 (1970)]. The results are shown in Table 1. The lipid content of the malt and malt weight were determined on dry weight basis. 45 kg of the malt obtained by the said above extraction and removal treatment of lipids was solely used as the raw material malt, and beer was prepared in accordance with the ordinary method of beer brewing. The beer preparation process using this raw material was observed with respect to wort filtration time, wort clarity and fermentation time. The results are shown in Table 2. Also, the obtained beer was evaluated as to foam quality and sensory test parameters. The results are shown in Table 3. The sensory test was conducted with respect to foam stability, foam lacing, taste (purity), after-taste (refreshing feeling) and flavor stability by a panel of five beer brewers well-trained for sensory tests. Foam lacing was determined by the method described by Junichi Kumada in "Kagaku to Seibutsu", 13, 504 (1975). Taste (purity) and after-taste (refreshing feeling) were evaluated in the following five grades: 1: Taste is not very clean and after-taste has no refreshing feeling. 2: Taste is not clean and after-taste has almost no refreshing feeling. 3: Usual. 4: Taste is clean and after-taste has refreshing feeling. 5: Taste is very clean and after-taste has very refreshing feeling. Flavor stability was evaluated in the following five grades after the obtained beer was stored at 40°C for 5 days. 1: Significantly staled. 2: Staled. 3: Usual. 4: Fresh. 5: Very fresh. Example 2 Using an extraction vessel having an inside capacity of 100 liters, lipids were extracted and removed from malt. Specifically, 41 kg of ground malt for ordinary beer brewing (median grain size of 413 µm) was charged in the extraction vessel and subjected to extraction and separation of lipids using supercritical carbon dioxide at an extraction vessel pressure of 14.7 to 19.6 MPa (150 to 200 kg/cm 2 ) and a temperature of 40 to 50 °C, a separator pressure of 4.9 MPa (50 kg/cm 2 ) and a temperature of 40°C . Incidentally, the carbon dioxide incorporated 15% by weight of ethanol as an entrainer. After carbon dioxide passage for about 3 hours, lipid-removed malt was obtained in the extraction vessel. The lipid content of the malt before and after lipid extraction and removal using carbon dioxide was determined in the same manner as in Example 1. The results are shown in Table 1. 22.5 kg (50 % by weight) of the said above malt obtained by the extraction and removal treatment of lipids and 22.5 kg (50 % by weight) of the untreated malt were used as the raw material malt, and beer was prepared in accordance with the ordinary method of beer brewing. The beer preparation process using this raw material was observed in the same manner as in Example 1. The results are shown in Table 2. Also, the obtained beer was evaluated as to foam quality and sensory test parameters in the same manner as in Example 1. The results are shown in Table 3. Example 3 Using an extraction vessel having an inside capacity of 100 liters, lipids were extracted and removed from malt. Specifically, 47 kg of ground malt for ordinary beer brewing (median grain size of 1013 µm) was charged in the extraction vessel and subjected to extraction and separation of lipids using supercritical carbon dioxide at an extraction vessel pressure of 19.6 to 24.5 MPa (200 to 250 kg/cm 2 ) and a temperature of 50 to 55°C, a separator pressure of 4.9 MPa (50 kg/cm 2 ) and a temperature of 40°C. Incidentally, the carbon dioxide incorporated 5% by weight of ethanol as an entrainer. After carbon dioxide passage for about 3 hours, lipid-removed malt was obtained in the extraction vessel. The lipid content of the said above malt before and after lipid extraction and removal using carbon dioxide was determined in the same manner as in Example 1. The results are shown in Table 1. 45 kg of the malt obtained by the said above extraction and removal treatment of lipids was solely used as the raw material malt, and beer was prepared in accordance with the ordinary method of beer brewing. The beer preparation process using this raw material was observed in the same manner as in Example 1. The results are shown in Table 2. Also, the obtained beer was evaluated as to foam quality and sensory test parameters in the same manner as in Example 1. The results are shown in Table 3. Example 4 Using an extraction vessel having an inside capacity of 100 liters, lipids were extracted and removed from malt. Specifically, 37 kg of ground malt for ordinary beer brewing (median grain size of 181 µm) was charged in the extraction vessel and subjected to extraction and separation of lipids using supercritical carbon dioxide at an extraction vessel pressure of 19.6 MPa (200 kg/cm 2 ) and a temperature of 35 to 45°C, a separator pressure of 4.9 MPa (50 kg/cm 2 ) and a temperature of 40°C. Incidentally, the carbon dioxide incorporated 15% by weight of ethanol as an entrainer. After carbon dioxide passage for about 2.5 hours, lipid-removed malt was obtained in the extraction vessel. The lipid content of the said above malt before and after lipid extraction and removal using carbon dioxide was determined in the same manner as in Example 1. The results are shown in Table 1. 29.25 kg (65 % by weight) of the said above malt obtained by the extraction and removal treatment of lipids and 15.75 kg (35 % by weight) of the untreated malt were used as the raw material malt, and beer was prepared in accordance with the ordinary method of beer brewing. The beer preparation process using this raw material was observed in the same manner as in Example 1. The results are shown in Table 2. Also, the obtained beer was evaluated as to foam quality and sensory test parameters in the same manner as in Example 1. The results are shown in Table 3. Example 5 38.5 kg (85.6 % by weight) of the said above malt obtained by the extraction and removal treatment of lipids in the same manner as in Example 4, and 6.5 kg (14.4% by weight) of the untreated malt, the same untreated one as in Example 4, were used as the raw material malt, and beer was prepared in accordance with the ordinary method of beer brewing. The beer preparation process using this raw material was observed in the same manner as in Example 1. The results are shown in Table 2. Also, the obtained beer was evaluated as to foam quality and sensory test parameters in the same manner as in Example 1. The results are shown in Table 3. Comparative Example 1 45 kg of the untreated malt in Example 1 was used solely as a raw material, and beer was prepared in accordance with the ordinary method of beer brewing. The beer preparation process using this raw material was observed in the same manner as in Example 1. The results are shown in Table 2. Also, the obtained beer was evaluated as to foam quality and sensory test parameters in the same manner as in Example 1. The results are shown in Table 3. Comparative Example 2 22.5 kg (50 % by weight) of the said above malt obtained by the extraction and removal treatment of lipids in the same manner as in Example 1, and 22.5 kg (50 % by weight) of the untreated malt in Example 1 were used as raw materials, and beer was prepared in accordance with the ordinary method of beer brewing. The beer preparation process using this raw material was observed in the same manner as in Example 1. The results are shown in Table 2. Also, the obtained beer was evaluated as to foam quality and sensory test parameters in the same manner as in Example 1. The results are shown in Table 3.

Claims: A method of preparing a beer, comprising: preparing a lipid removed malt by extracting and removing lipids from a malt using subcritical or supercritical carbon dioxide at a temperature of 25 to 65°C and a pressure of 5.9 to 39.2 MPa (60 to 400 kg/cm 2 ); preparing a malt raw material for preparing beer comprising said lipid removed malt; and brewing beer from said malt raw material. The method according to claim 1, wherein ethanol is added as an entrainer to the subcritical or supercritical carbon dioxide. The method according to claim 1, wherein a total lipid residual ratio in the whole malt used as the raw material for preparing beer is 20 to 80%. The method according to claim 3, wherein the malt used as the raw material for preparing beer consists only of the malt whose lipids are removed. The method according to claim 3, wherein the malt used as the raw material comprises the mixture of the malt whose lipids are removed and the untreated malt.

Inventors: ARAKAWA KAZUYA, FURUKUBO SUSUMU, HAMATANI KAZUHIRO, ONO MIYOKO, ARAKAWA, KAZUYA, FURUKUBO, SUSUMU, HAMATANI, KAZUHIRO, ONO, MIYOKO, Hamatani, Kazuhiro, c/o Sumitomo Seika Chem.Co.Ltd
Applicants: SUNTORY LTD, SUNTORY LIMITED
Application year: 1992
Main classification: C12C1
IPC codes: C12C1, C12C11