Method of preparing oxide superconducting wire

Abstract: In a method of preparing an oxide superconducting wire comprising the steps of filling up raw material powder for an oxide superconductor in a metal sheath and rolling the same in this state, frictional force on surfaces of rolls employed for rolling is increased in the rolling step in order to improve denseness of the raw material powder, thereby improving the critical current density of the oxide superconducting wire. In order to increase the frictional force, films having large frictional force are formed on the roll surfaces, a coating material is applied to the roll surfaces during rolling, or the roll surfaces are roughened, for example.

Description: The present invention relates to a method of preparing an oxide superconducting wire, and more particularly, it relates to improvement for increasing the critical current density as well as the length of an oxide superconducting wire. Description of the Background Art In recent years, superconductive materials of ceramics, i.e., oxide superconductive materials, are watched with interest due to higher critical temperatures thereof. For example, bismuth, yttrium and thallium oxide superconductive materials, which exhibit high critical temperatures of about 110 K, 90 K and 120 K respectively, are expected for practical application. For example, it is known that a bismuth oxide superconductor contains phases having critical temperatures of 110 K, 80 K and 10 K respectively. It is also known that the 110 K phase has a 2223 composition in a composition of Bi-Sr-Ca-Cu or (Bi, Pb)-Sr-Ca-Cu with Bi being partially replaced by Pb, while the 80 K phase has a 2212 composition in the same composition. In a method of preparing an oxide superconductor, an oxide superconductor or raw material powder therefor is filled up in a metal sheath of silver or a silver alloy, for example, and subjected to deformation processing and heat treatment, so that the oxide superconductor or the raw material powder contained in the metal sheath is sintered and brought into a superconducting state. This method is advantageously applied to preparation of a long superconducting wire, for example. A method according to the pre-characterising part of claim 1, is, for example, known from EP-A-0 356 969. In order to apply an elongated oxide superconducting wire to a cable or a magnet, it is necessary to provide a high critical current density uniformly along its longitudinal direction. In order to increase the critical current density, it is necessary to improve the density of the powder which is filled up in the metal sheath. However, the powder, which is generally filled up in the metal sheath and then subjected to deformation processing such as wiredrawing or rolling, may be insufficiently consolidated in such deformation processing, and deteriorated in denseness. SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a method of preparing an oxide superconducting wire, which can improve denseness of an oxide superconductor or raw material powder therefor, being filled up in a metal sheath, thereby providing a high critical current density uniformly along its longitudinal direction. The present invention is directed to a method of preparing an oxide superconducting wire comprising the steps of filling up raw material powder for an oxide superconductor in a metal sheath and rolling the same in this state, and in order to solve the aforementioned problem, the frictional force on surfaces of rolls employed for the rolling is increased by roughening said roll surfaces and two rolling steps are included, whereby the load applied to the superconductive wire in the second rolling step is greater than that applied during the first rolling step. Throughout the specification, the term "raw material powder for an oxide superconductor" includes powder of an oxide superconductor already exhibiting superconductivity, raw material powder, not yet exhibiting superconductivity, capable of forming an oxide superconductor, and a mixture of such powder materials. The frictional force on surfaces of rolls employed for subsequent rolling is made larger than that for the preceding rolling. The reason is that the preceding rolling is carried out with the intention of applying uniform deformation to the metal sheath, while the purpose of the subsequent rolling is to apply larger load rather than deformation. The frictional force on the surfaces of the rolls for the rolling is increased by roughening the roll surfaces. According to the present invention, the frictional force on the surfaces of the rolls is so increased as to apply a larger load to the powder which is filled up in the metal sheath, thereby further densifying the powder and improving bonding properties between grain boundaries. According to the present invention, therefore, the raw material powder for an oxide superconductor, which is filled up in the metal sheath, is so densified that it is possible to obtain a long oxide superconducting wire having a high critical current density. The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention. DESCRIPTION OF THE PREFERRED EMBODIMENT Bi₂O₃, PbO, SrCO₃, CaCO₃ and CuO were mixed to prepare powder containing Bi, Pb, Sr, Ca and Cu in composition ratios of 1.8:0.4:2:2.2:3. This powder was heat treated at 800°C for 8 hours, and pulverized in an automatic mortar for 2 hours. Thereafter the as-formed powder was heat treated at 860°C for 8 hours, and again pulverized in a similar manner to the above. The as-obtained fine powder was filled up in silver pipes of 30 mm in outer diameter and 20 mm in inner diameter, and subjected to wiredrawing and rolling. Such samples were drawn into 1 mm in outer diameter, while surfaces of rolls employed for rolling these samples were under the following conditions: (A) maintained in general states with no change; (B) roughened with an abrasive in accordance with the invention; (C) baked with fluororesin; (D) coated with a volatile coating material before rolling; and (E) coated with the volatile coating material in the condition (D) during rolling. Here it should be mentioned that only sample (B) was treated according to the inventive method, the other samples (A) and (C) to (E) serving merely for the purposes of comparison. After the rolling, the samples were heat treated in the atmosphere at 845°C for 50 hours, and then gradually cooled. The samples were again rolled under conditions similar to the above, and heat treated at 840°C for 50 hours. Critical current densities of the as-obtained oxide superconducting wires were measured at a temperature of 77.3 K over lengths of 1 m, 10 m, 100 m and 1000 m respectively, while values of denseness in portions of 1 m in length were also measured. Table 1 shows the results. Rolling Condition A B C D E Wire Length (m) Critical Current Density (A/cm²) 1 15000 22000 30000 32000 32200 10 11000 20000 24500 15000 27000 100 8000 15000 22000 10000 24000 1000 4000 12000 20000 5000 22000 Denseness in Portion of 1 m (g/cm³) 5.6 6.1 6.3 6.4 6.4 As understood from Table 1, densities in superconductor portions were increased and higher critical current densities were obtained under the conditions (B), (C), (D) and (E) as compared with the sample under the general condition (A). Under the condition (D), the critical current density was reduced as the wire was elongated, since the coating material was peeled with rolling. Under the conditions (D) and (E), the coating materials were transferred to the wires after rolling, while it was possible to remove these coating materials with acetone. Although the present invention has been described in detail, it is clearly understood that the same is by way of example only and is not to be taken by way of limitation, the scope of the present invention being limited only by the terms of the appended claims.

Claims: A method of preparing an oxide superconducting wire comprising the steps of filling up raw material powder for an oxide superconductor in a metal sheath and rolling the same in this state, characterized in that frictional force on surfaces of rolls employed for rolling is increased by roughening said roll surfaces, that two rolling steps are included and that the load applied to the superconductive wire in the second rolling step is greater than the load that is applied during the first rolling step. A method of preparing an oxide superconducting wire in accordance with claim 1, wherein said oxide superconductor is a Bi-Sr-Ca-Cu or (Bi, Pb)-Sr-Ca-Cu oxide superconductor. A method of preparing an oxide superconducting wire in accordance with claim 1 or 2, wherein said metal sheath is made of silver or a silver alloy. A method of preparing an oxide superconducting wire in accordance with any of claims 1 to 3 further comprising a step of heat treating said wire after at least one of said rolling steps. A method of preparing an oxide superconducting wire in accordance with claim 4, wherein rolling and heat treating steps are carried out at least once after said heat treating step.

Inventors: HIKATA TAKESHI C O OSAKA WORKS, SATO KENICHI C O OSAKA WORKS O, HIKATA, TAKESHI, C/O OSAKA WORKS OF, SATO, KENICHI, C/O OSAKA WORKS OF
Applicants: SUMITOMO ELECTRIC INDUSTRIES, SUMITOMO ELECTRIC INDUSTRIES, LIMITED
Application year: 1992
Main classification: B21B1
IPC codes: B21B27, C04B35, B21F19, B21B1, B23K20, H01L39, H01B12, H01B13, B21B3, B21B45, C22C29