Vertical type forming, filling and closing machine for flexible package

Abstract: The present invention provides a vertical type forming, filling and closing machine for filling fluid substance (A) discharged from an injection nozzle (102; 302; 402; 902) to a predetermined height into a bag and packaging the same, which comprises: upper surface height detecting means (117) for detecting the height of the upper surface of fluid substance (A) filled in the bag; a cylinder (105) connected to the injection cylinder for moving the injection cylinder upwardly and downwardly; and a controlling apparatus (118) for controlling the cylinder (105) in response to the result of detection of the upper surface height detecting means (117) to move the injection nozzle (102; 302; 402; 902) upwardly or downwardly; the controlling apparatus (118) controlling the cylinder (105) so that the discharging opening (103) of the injection nozzle (102; 302; 402; 902) is always buried, during filling, to a predetermined level from the upper surface of the fluid substance (A) filled in the bag.

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a vertical type forming, filling and closing machine for filling an object substance in the form of a liquid or paste into a bag and sealing the bag to package the object substance. 2. Description of the Related Art Various vertical type forming, filling and closing machines for a flexible package are already known. A filling section of an exemplary conventional vertical type forming, filling and closing machines for a flexible package is shown in Figs. 1 and 2a which are side and front elevational views, respectively, of such a filling section and also in Fig. 2b which is a sectional view taken along line A-A of Fig. 2a. Referring to Figs. 1, 2a and 2b, the filling section of the conventional vertical type forming, filling and closing machine for a flexible package is constructed to fill object substance A injected from injection nozzle 902 into a flexible bag and to close the flexible bag. Injection nozzle 902 for injecting object substance A therethrough is fitted in injection pipe 911, and bag forming guide 913 for forming sheet film 925 into a tubular shape is mounted on the outer periphery at the substantially mid portion of injection pipe 911. Tubular film 901 formed into a tubular shape by bag forming guide 913 is then heat sealed along contacting surfaces along the opposite edges thereof by vertical sealing section 922 provided below bag forming guide 913. A pair of film feeding rollers 923 1 and 923 2 each composed of two disk-shaped rollers disposed such that tubular film 901 is held between the four rollers, a pair of cylindrical stripping rollers 924 1 and 924 2 for stripping the object substance A injected into tubular film 901 and a pair of horizontal sealing blades 920 1 and 920 2 for sealing the empty filling portion of tubular film 901 obtained by stripping rollers 924 1 and 924 2 are provided in an individually opposing relationship to each other on the opposite sides of tubular film 901 below injection pipe 911. Stripping rollers 924 1 and 924 2 are constructed for individual movement in a direction perpendicular to the direction of movement of tubular film 901, that is, in a leftward and rightward direction in Fig. 1, in order to move down tubular film 901, into which object substance A has been injected. Cutting blade 921 for cutting the empty filling portion of tubular film 901 is provided substantially at the mid portion of horizontal blade 920 1 . Guide stretching member 926 having two pins extending outwardly downward is mounted at the lower end of injection pipe 911. In the conventional vertical type forming, filling and closing machine for a flexible package having the construction described above, sheet film 925 is shaped into tubular film 901 by bag forming guide 913 and vertical sealing section 922, and as a motor (not shown) for driving the film feeding rollers 923 1 and 923 2 rotates, tubular film 901 is drawn out downwardly while it is put into an open condition by guide stretching member 926. Object substance A is injected when stripping rollers 924 1 and 924 2 and horizontal sealing blades 920 1 and 920 2 are held spaced away from each other after rotation of film feeding rollers 923 1 and 923 2 is stopped. After completion of this injection, striping rollers 924 1 and 924 2 are moved toward each other to hold tubular film 901 therebetween and then rotated in the directions indicated by each of the arrow marks in Fig. 1 together with film feeding rollers 923 1 and 923 2 . As a result of this rotation of stripping rollers 924 1 and 924 2 , tubular film 902 is drawn down, and the empty filling portion of tubular film 901 is formed by stripping rollers 924 1 and 924 2 . When tubular film 901 is drawn down to the position shown in Figs. 1 and 2a by rotation of rollers 923 1 , 923 2 , 924 1 and 924 2 , horizontal sealing blades 920 1 and 920 2 are advanced toward each other to a position at which they hold the tubular film 901 therebetween and perform sealing of tubular film 902, after which tubular film 902 is cut by cutting blade 921. Thereafter, stripping rollers 924 1 and 924 2 and horizontal sealing blades 920 1 and 920 2 are spaced away from each other to allow the sequence of operations described above to be repeated. Conventionally, injection of a fixed amount of an object substance into a bag is realized by injection of such object substance to a predetermined height from the bottom of the bag. In the conventional vertical type forming, filling and closing machine described above, since the object substance is injected into a bag through an object substance injection nozzle provided at a predetermined height from the bottom of the bag, air is often contained in the bag. Consequently, the amount of the object substance injected into the bag to a predetermined height from the bottom of the bag may not be fixed. Accordingly, significant errors in the packaging amount may be a problem. Further, while a fixed amount of the object substance to be injected into a tubular film is achieved, in the conventional vertical type forming, filling and closing machine for a flexible package described above, by limiting injection of the object substance to a predetermined height, the object substance injected into the tubular film will spread along the inner wall of the tubular film and the weight of the thus spread object substance will be applied to the inner wall of the tubular film to cause some deformation of the tubular film. In case this deformation occurs on the tubular film, even if the height of the object substance to be packed into the tubular film is limited to a predetermined height, the packaging amount will not be fixed. Accordingly, the amount of object substance to be packaged will not be fixed, and significant errors in the packaging amount may be a problem. While it seems a possible solution to inject the object substance by a predetermined amount in every injecting operation in order to cope with the problems described above, the solution still has a problem in that, when this construction is employed, if air is contained in the bag, the volume of the bag increases so as to cause deformation of the bag, and accordingly, bags thus produced will not be standard in shape. SUMMARY OF THE INVENTION It is an object of the present invention to provide a vertical type forming, filling and closing machine for a flexible package by which the amount of the object substance packaged is fixed to minimize the packaging error amount. According to the present invention, there is provided a vertical type forming, filling and closing machine for a flexible package for filling a fluid substance discharged from an injection nozzle to a predetermined height into a bag and packaging the same, as set out in claim 1. According to a preferred embodiment of the present invention, there is provided a vertical type forming, filling and closing machine as set out in claim 2. Further embodiments of the invention are the subjects of subclaims 3 to 6. Since the discharging opening of the injection nozzle is always buried, during filling, to the predetermined level from the upper surface of the fluid substance filled in the bag, no air will be contained in the bag at all. Further, where the vertical type forming, filling and closing machine for a flexible package comprises the shaping plate and/or the shutter plate, the bag is held by the shaping plate and/or the shutter plate so that otherwise possible deformation of the bag is prevented, and accordingly, errors in the packaged amount when the bag is filled to the predetermined height with liquid substance are minimized. The above objects, features and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings in which like parts or elements are denoted by reference characters. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side elevational view showing a conventional vertical type forming, filling and closing machine for a flexible package; Fig. 2a is an enlarged front elevational view showing details of a conventional vertical type forming, filling and closing machine for a flexible package, and Fig. 2b is a sectional view taken along line A-A of Fig. 2a; Fig. 3 is a front elevational view, partly in section, showing a filling section of a vertical type forming, filling and closing machine for a flexible package according to a first preferred embodiment of the present invention; Fig. 4 is a front elevational view of a stripping section of the vertical type forming, filling and closing machine for a flexible package of Fig. 3; Fig. 5 is a side elevational view, partly in section, showing part of a vertical type forming, filling and closing machine for a flexible package according to a second preferred embodiment of the present invention; Fig. 6 is a side elevational view, partly in section, showing part of a vertical type forming, filling and closing machine for a flexible package according to a third preferred embodiment of the present invention; Fig. 7 is a front elevational view showing the vertical type forming, filling and closing machine for a flexible package of Fig. 6; Figs. 8a and 8b are front and side elevational views, respectively, of a molding plate and a moving mechanism for a shutter plate of the vertical type forming, filling and closing machine for a flexible package of Fig. 6; Figs. 9a to 9j are illustrations schematically showing different steps of the filling operation of the vertical type forming, filling and closing machine for a flexible package of Fig. 6. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to Figs. 3 and 4, there is shown a vertical type forming, filling and closing machine for a flexible package according to a first preferred embodiment of the present invention. The vertical type forming, filling and closing machine for a flexible package of the present embodiment is constructed such that object substance A for packaging injected from injection discharging opening 103 of injection nozzle 102 is filled into tubular film 101 shaped into a tubular shape by bag forming guide 113. Cylinder stand 115 is provided on the upper face of base 114 while injection pipe 111 is provided on the lower face of base 114. Injection pipe 111 is fitted in bag forming guide 113 and also in the inside of tubular film 101 formed into a tubular shape by bag forming guide 113, and injection nozzle 102 is supported for sliding movement in upward and downward directions by upper guide 110 and lower guide 112 provided at the upper and lower end portions of injection pipe 111. Rod 106 and T-shaped joint 107 are disposed in the inside of cylinder stand 115 provided on base 114. One end of T-shaped joint 107 is connected by way of rod 106 to cylinder 105 provided on cylinder base 116 which is in turn provided on cylinder stand 115, and the other open end of T-shaped joint 107 positioned on a line of the length of rod 106 is connected to injection nozzle 102. Consequently, injection nozzle 102 moves upwardly and downwardly by cylinder 105. An open end formed on a peripheral wall between the two ends of T-shaped joint 107 is used as injection opening 104 and connected by way of a hose (not shown) to a pump (not shown) provided for pressure feeding object substance A for packaging so that object substance A for packaging may be discharged from injection discharging opening 103. A pair of film feeding rollers 201 1 and 201 2 and a pair of stripping rollers 204 1 and 204 2 are disposed in a spaced relationship above and below injection discharging opening 103 of injection nozzle 102, respectively, as shown in Fig. 4. Each of film feeding rollers 201 1 and 201 2 is composed of two rollers so disposed that tubular film 101 may be held between them. A pair of horizontal sealing blades 203 1 and 203 2 are disposed in a similar arrangement below stripping rollers 204 1 and 204 2 . Stripping rollers 204 1 and 204 2 and horizontal sealing blades 203 1 and 203 2 are individually disposed in a symmetrical relationship to each other with respect to the longitudinal direction of tubular film 101, that is, in the injecting direction of object substance A for packaging and are mounted for lateral movement in a direction perpendicular to the longitudinal direction. Film feeding rollers 201 1 and 201 2 and stripping rollers 204 1 and 204 2 are so constructed that the former are each composed of two disk-shaped rollers in combination, while the latter are each composed of a cylindrical roller similar to the conventional vertical type forming, filling and closing machine for a flexible package shown in Figs. 1, 2a and 2b. Object substance injection nozzle 102 is so provided that injection discharging opening 103 is inserted into the tubular film 101 from between film feeding rollers 201 1 and 201 2 . Further, a cutting blade (not shown) similar to that of the conventional vertical type forming, filling and closing machine for a flexible package is provided for horizontal sealing blade 203 1 . Furthermore, detecting sensor array 117 such as a photoelectric detecting sensor or a proximity sensor is provided as upper surface height detecting means for detecting the height of injected object substance A for packaging to adjust the injecting condition thereof. Operation of the components described above are controlled by controlling apparatus 118. Controlling apparatus 118 detects the feeding amount of tubular film 101, the filled amount of object substance and other information/data by means of detecting sensor array 117 provided at the filling part of the machine and controls, from these detected amounts, various operations of the machine such as the upward or downward movement of injection nozzle 102 by cylinder 105 and sealing operation of horizontal sealing blades 203 1 and 203 2 . The filling process of the vertical type forming, filling and closing machine for a flexible package of the present embodiment will be described below. (1) Tubular film 101 is center sealed at a vertical sealing section (not shown) provided at the exit location of bag forming guide 113 and is fed downwardly by film feeding rollers 201 1 and 201 2 to the position at which the filling operation is to be performed. The controlling apparatus 118 causes, when tubular film 101 comes to a predetermined position, a lateral sealing operation and a cutting operation for tubular film 101 to be performed by horizontal sealing blades 203 1 and 203 2 . By this horizontal sealing of tubular film 101, sealed portion 120 which makes the bottom of a bag is formed. (2) After completion of this horizontal sealing, injection nozzle 102 is moved downwardly by cylinder 105 so that injection discharging opening 103 thereof may be positioned in contact with sealed portion 120 which is the bottom of tubular film 101, and after completion of this downward movement, injection of object substance A for packaging by injection nozzle 102 is started. Upon this injection of object substance A for packaging, the controlling apparatus 118 monitors the height of the upper surface of object substance A injected into tubular film 101 and moves, as injection of object substance A proceeds, injection nozzle 102 upwardly by means of cylinder 105 so that injection discharging opening 103 of injection nozzle 102 may always be buried to a predetermined level from the upper surface of injected object substance A for packaging as seen in Fig. 3. (3) Thereafter, when the position of the upper surface of injected object substance A for packaging comes to a predetermined object substance level which indicates that object substance A has been injected by a predetermined amount into tubular film 101, stripping rollers 204 1 and 204 2 are moved toward the center of tubular film 101 to separate object substance A for packaging filled in tubular film 101 at the location to form an empty filling portion. (4) Then, tubular film 101 is fed by film feeding rollers 201 1 and 201 2 to the position at which horizontal sealing blades 203 1 and 203 2 are located, and a horizontal sealing and cutting operation for tubular film 101 are performed at the empty filling portion of tubular film 101 at which object substance A is separated. Subsequently, the steps described above are repeated successively to package the predetermined amount of object substance A for packaging. With the vertical type forming, filling and closing machine for a flexible package of the embodiment described above, since injection nozzle 102 is moved, in the filling operation for object substance A for packaging, upwardly so that injection discharging opening 103 thereof may always be buried to the predetermined level from the upper surface of injected object substance A for packaging, object substance A for packaging can be filled uniformly into tubular film 101 without allowing air to be contained in tubular film 101. Thus, errors in the packaged amount of the object substance for packaging actually found with a tubular film filled by a vertical type forming, filling and closing machine for a flexible package produced in accordance with the present embodiment were within 1% of a preset value. It is to be noted that, while the vertical type forming, filling and closing machine for a flexible package of the present embodiment is described to be so constructed that a detecting sensor is provided as upper surface height detecting means for detecting the height of the upper surface of injected object substance A in order that injection discharging opening 103 of injection nozzle 102 may always be buried to the predetermined level from the upper surface of injected object substance A for packaging, alternatively injection nozzle 102 may be moved in accordance with the filling condition of object substance A which is calculated from the discharging speed of object substance A for packaging discharged from injection discharging opening 103 and the capacity of tubular film 101. Referring now to Fig. 5, there is shown in side elevation a vertical type forming, filling and closing machine for a flexible package according to a second preferred embodiment of the present invention. The vertical type forming, filling and closing machine for a flexible package of the present embodiment is generally so constructed that object substance A for packaging injected from injection nozzle 302 is packaged into tubular film 301 shaped into a tubular shape by bag forming guide 313. A pair of film feeding rollers 318 1 and 318 2 each composed of two rollers so disposed in a spaced relationship that tubular film 301 may be held between the four rollers and another pair of stripping rollers 317 1 and 317 2 each composed of a cylindrical roller are provided below bag forming guide 313 similar to the vertical type forming, filling and closing machine for a flexible package of the preceding embodiment. Disposed below stripping rollers 317 1 and 317 2 are a pair of shaping plates 306 1 and 306 2 which are driven by a pair of cylinders 307 1 and 307 2 connected thereto, respectively, a pair of shutter plates 304 1 and 304 2 which are provided in a juxtaposed relationship to shaping plates 306 1 and 306 2 , respectively, a pair of shutter plate receivers 305 1 and 305 2 which hold shutter plates 304 1 and 304 2 thereon, respectively, and a pair of horizontal sealing blades 319 1 and 319 2 . Stripping rollers 317 1 and 317 2 , cylinders 307 1 and 307 2 (shaping plates 306 1 and 306 2 , shutter plates 304 1 and 304 2 and shutter plate receivers 305 1 and 305 2 ) and horizontal sealing blades 319 1 and 319 2 are disposed in an individually symmetrical relationship with respect to the longitudinal direction of tubular film 301, that is, in the injecting direction of the object substance and are mounted for movement in a direction perpendicular to the longitudinal direction that tubular film 301 may be held between the elements in each pair. Object substance injection nozzle 302 is so provided that an end thereof may be inserted into tubular film 301 from between film feeding rollers 318 1 and 318 2 . Further, a cutting blade (not shown) as in the vertical type forming, filling and closing machine for a flexible package of the preceding embodiment is provided on horizontal sealing blade 319 1 . Each of shaping plates 306 1 and 306 2 has a flat plate portion and is so disposed that the plane of the flat plate portion thereof may extend substantially parallel to the longitudinal direction of tubular film 301 and also to the longitudinal direction of horizontal seals to be formed by horizontal sealing blades 319 1 and 319 2 . Further, shutter plates 304 1 and 304 2 are each in the form of a flat plate and are so disposed that flat plate portions thereof may extend perpendicular to the longitudinal direction of tubular film 301. In addition, in order to detect the injected condition of the object substance, a detecting sensor (not shown) such as a photoelectric sensor or a proximity sensor is provided at object substance level L of a predetermined height. Operation of the components described above are controlled by a controlling apparatus (not shown). The controlling apparatus detects the feeding amount of tubular film 301, the filled amount of the object substance and other information/data by means of a plurality of sensors provided at various locations and controls, from those detected amounts, various operations of the machine. The filling operation of the vertical type forming, filling and closing machine for a flexible package of the present embodiment will be described below. (1) Tubular film 301 is center sealed at a vertical sealing section (not shown) provided at the exit location of bag forming guide 313 and is fed downwardly by film feeding rollers 318 1 and 318 2 to the lower filling position at which object substance A is to be filled. In this initial condition, shaping plates 306 1 and 306 2 , shutter plates 304 1 and 304 2 and horizontal sealing blades 319 1 and 319 2 are individually held spaced from each other in the leftward and rightward direction. The controlling apparatus thus causes, when tubular film 301 comes to a predetermined position, a horizontal sealing and cutting for tubular film 301 to be performed by horizontal sealing blades 203 1 and 203 2 . By this horizontal sealing of tubular film 301, the bottom portion of the bag is formed. (2) After completion of this horizontal sealing, shaping plates 306 1 and 306 2 and shutter plates 304 1 and 304 2 are moved toward the center of tubular film 301 by cylinders 307 1 and 307 2 , respectively, so that shaping plates 306 1 and 306 2 come to a position at which they hold the body portion of tubular film 301 therebetween during filling and shutter plates 304 1 and 304 2 hold the bottom portion of tubular film 301 from below. Then, injection of object substance A by object substance injection nozzle 302 is started. During this injection, since tubular film 301 is restricted in the horizontal direction by shaping plates 306 1 and 306 2 and restricted at the bottom thereof by shutter plates 304 1 and 304 2 , tubular film 301 will not be deformed by the weight of injected object substance A. (3) Thereafter, when the position of the upper surface of injected object substance A comes to predetermined object substance level L which indicates that object substance A has been injected by a predetermined amount into tubular film 301, stripping rollers 317 1 and 317 2 are moved toward the center of tubular film 301 to separate object substance A filled in tubular film 101 at the location to form an empty filling portion. (4) Then, cylinders 307 1 and 307 2 are driven to move shaping plates 306 1 and 306 2 and shutter plates 304 1 and 304 2 , respectively, away from each other to their respective original positions and then, tubular film 301 is fed by film feeding rollers 318 1 and 318 2 to the position at which horizontal sealing blades 319 1 and 319 2 are located. Subsequently, a horizontal sealing and cutting operation of tubular film 301 are performed at the empty filling portion of tubular film 301 at which object substance A' is separated. Thereafter, the steps described above are repeated successively to package the predetermined amount of object substance A'' for packaging. In the vertical type forming, filling and closing machine for a flexible package of the present embodiment described above, while the amount of the object substance to be packaged is determined by a separating operation by stripping rollers 317 1 and 317 2 at the third (3) step described above, since otherwise possible deformation of tubular film 301 then is prevented by shaping plates 306 1 and 306 2 and shutter plates 304 1 and 304 2 , errors in the packaged amount of object substance A'' for packaging actually found with a tubular film filled by a vertical type forming, filling and closing machine for a flexible package produced in accordance with the present embodiment were within 1% of a preset value. Referring now to Figs. 6 and 7, there is shown a vertical type forming, filling and closing machine for a flexible package according to a third preferred embodiment of the present invention. The vertical type forming, filling and closing machine for a flexible package of the present embodiment is a modification of the vertical type forming, filling and closing machine for a flexible package of the preceding embodiment in that the shaping plates and shutter plates are constructed for movement in the longitudinal direction of the tubular film so that a package of a small size for the object substance can be produced. If shaping plates are disposed between the injection nozzle and the horizontal sealing blades as in the vertical type forming, filling and closing machine for a flexible package of the second embodiment shown in Fig. 5, then the horizontal sealing blades which move to form the bag must necessarily be designed so that they not interfere with the shaping plates. This design makes the machine complicated. Further, while the bottom of the bag and the shutter plates are preferably positioned as close as possible, this arrangement is restricted where the shutter plates are fixed. Therefore, the vertical type forming, filling and closing machine for a flexible package of the present embodiment is so constructed that the shaping plates and the shutter plates are moved vertically downwardly when a horizontal sealing operation is to be performed. Injection nozzle 402, injection pipe 411, bag forming guide 413, a pair of sealing blades 420 1 and 420 2 , cutting blade 421, vertical sealing section 422, a pair of film feeding rollers 423 1 and 423 2 and a pair of stripping rollers 424 1 and 424 2 and guide stretching member 428 of the vertical type forming, filling and closing machine for a flexible package of the present embodiment are similar to injection nozzle 902, injection pipe 911, bag forming guide 913, sealing blades 920 1 and 920 2 , cutting blade 921, vertical sealing section 922, film feeding rollers 923 1 and 923 2 and stripping rollers 924 1 and 924 2 and guide stretching member 928, respectively, of the conventional vertical type forming, filling and closing machine for a flexible package shown in Fig. 1. Also operation of the components is similar to that of the corresponding components. Further, tubular film 401 and sheet film 425 are similar to tubular film 901 and sheet film 925, respectively. Thus, overlapping descriptions will be omitted herein to avoid redundancy. A pair of shaping plates 426 1 and 426 2 and a pair of shutter plates 431 1 and 431 2 are disposed for movement below stripping rollers 424 1 and 424 2 . Shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 are moved by a pair of cylinders 426 1 and 426 2 and another pair of shutter plates 429 1 and 429 2 , respectively, in the direction in which tubular film 401 is held between the plates in each pair. Cylinders 428 1 and 428 2 and cylinders 429 1 and 429 2 are connected to a pair of sliding members 427 1 and 427 2 which move in the longitudinal direction of tubular film 401 along a pair of support bars 426 1 and 426 2 , respectively. Shaping plates 426 1 and 426 2 , shutter plates 431 1 and 431 2 and cylinders 428 1 , 428 2 and 429 1 , 429 2 for them are individually disposed in a symmetrical relationship with respect to the longitudinal direction of the tubular film 401. Referring now to Figs. 8a and 8b, sliding members 427 1 and 427 2 , which move along support bars 426 1 and 426 2 , respectively, are connected to each other by connecting bar 604. Connecting bar 604 is moved upwardly or downwardly in the longitudinal direction of tubular film 401 by shaping plate vertically moving cylinder 603, and sliding members 427 1 and 427 2 and shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 provided in a juxtaposed relationship to sliding members 427 1 and 427 2 are moved upwardly or downwardly when connecting bar 604 is moved upwardly or downwardly. A pair of shaping plate guides 601 1 and 601 2 and a pair of shutter plate guides 602 1 and 602 2 for supporting shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 in the moving directions, respectively, are provided on sliding members 427 1 and 427 2 , respectively. The filling operation of the vertical type forming, filling and closing machine for a flexible package of the present embodiment having the construction described above is controlled by a controlling apparatus (not shown). Different steps of this filling operation are schematically shown in Figs. 9a to 9j. At the step of injecting the object substance illustrated in Fig. 9a, rotation of film feeding rollers 423 1 and 423 2 and stripping rollers 424 1 and 424 2 is stopped, and stripping rollers 424 1 and 424 2 , horizontal sealing blades 420 1 and 420 2 , shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 are individually spaced away from each other in the leftward and rightward direction. Further, shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 are positioned below horizontal sealing blades 420 1 and 420 2 . After completion of this injection of the object substance, shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 are moved upwardly by shaping plate vertically moving cylinder 603 (refer to Fig. 8) until they are positioned between stripping rollers 424 1 and 424 2 and horizontal sealing blades 420 1 and 420 2 as seen in Fig. 9b. Then, shutter plates 431 1 and 431 2 are moved by cylinders 429 1 and 429 2 (refer to Fig. 8), respectively, in the direction in which tubular film 401 is held between them until they support a portion of tubular film 401 which is to make the bottom portion of a bag. Subsequently, shaping plates 426 1 and 426 2 are moved by cylinders 428 1 and 428 2 (refer to Fig. 8), respectively, in the direction in which tubular film 401 is held between them as shown in Fig. 9c until they support another portion of tubular film 401 which is to make the body portion of the bag. After the operation of shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 to hold tubular film 401 which is to make the bag is completed, stripping rollers 424 1 and 424 2 are moved toward the center of tubular film 401 to a position at which the upper portion of the bag formed by tubular film 401 is closed as shown in Fig. 9d. The bag thereupon assumes a predetermined shape depending upon the positions of shaping plates 426 1 and 426 2 , shutter plates 431 1 and 431 2 and stripping rollers 424 1 and 424 2 , and consequently contains therein a fixed amount of the object substance for packaging therein. After completion of this movement of stripping rollers 424 1 and 424 2 , shaping plates 426 1 and 426 2 are moved in a direction in which they are spaced away from tubular film 401 as shown in Fig. 9e, and then shutter plates 431 1 and 431 2 are moved in a direction in which they are spaced away from tubular film 401 as shown in Fig. 9f, whereafter shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 are moved downwardly below horizontal sealing blades 420 1 and 420 2 . Subsequently, film feeding rollers 418 1 and 418 2 and stripping rollers 424 1 and 424 2 are rotated to cause tubular film 401 to form an empty filling portion in which the object substance filled in tubular film 401 is separated as shown in Fig. 9g. When the empty filling portion formed by this operation described just above comes to the position of horizontal sealing blades 420 1 and 420 2 , horizontal sealing blades 420 1 and 420 2 are moved toward tubular film 401 as shown in Fig. 9h to perform horizontal sealing and a cutting operation of tubular film 401 as shown in Fig. 9i. Then, injection of the object substance for packaging is performed by injection pipe 402 as shown in Fig. 9j. Thereafter, the steps described above are successively repeated to package a predetermined amount of the object substance for packaging. In the vertical type forming, filling and closing machine for a flexible package of the present embodiment, since shaping plates 426 1 and 426 2 and shutter plates 431 1 and 431 2 are movable in the direction in which tubular film 401 is moved to form a bag, the position of the bag at which the bag is held by shutter plates 431 1 and 431 2 is defined as the bottom of the bag, which further reduces errors in the packaged amount. In addition, the degree of freedom in designing stripping rollers 424 1 and 424 2 and horizontal sealing blades 420 1 and 420 2 is enhanced. With the vertical type forming, filling and closing machines for a flexible package manufactured in accordance with the present invention in which the injection nozzle was constructed for movement, since the injection discharging opening of the injection nozzle was always buried by a predetermined level from the upper surface of the injected object substance for packaging, the amounts of the object substance packaged in tubular films were fixed and errors in the packaged amounts were always small. With the vertical type forming, filling and closing machines in which shaping plates and shutter plates for preventing deformation of the bag during the filling operation were provided, bags formed thereon were the same in profile and the amounts of the object substance packed in tubular films were fixed, and errors in the packaged error amounts were small as well. With the vertical type forming, filling and closing machine in which the shaping plates were constructed for movement in the direction in which the bag was formed, the degree of freedom in designing was enhanced in addition to the advantages described above. With the vertical type forming, filling and closing machine in which the shutter plates were constructed for movement in the direction in which the bag was formed, since the shutter plates were moved to hold the bottom of the bag at the optimum position, errors in the packaged amounts were further reduced. In addition, if the movable injection nozzle and the shaping plates and shutter plates are provided in combination, then errors in the packaged amounts will be further reduced due to their advantages.

Claims: A vertical type forming, filling and closing machine for a flexible package for filling a fluid substance (A) discharged from an injection nozzle (102, 302, 402) to a predetermined height into a bag and packaging the same, having an injection nozzle (102; 302; 402) having a discharging opening (103) for filling a bag with a fluid substance (A); and a height detecting means (117) capable of detecting a height of upper surface of said contents supplied by said filling nozzle (102; 302; 402) during a filling operation and thereby controlling the filling operation, characterized by a cylinder (105) connected to said injection nozzle (102) for moving said injection nozzle (102) upwardly and downwardly; and a controlling apparatus (118) capable of controlling said cylinder (105) in response to the result of detection of said height of said upper surface by said height detecting means (117) and moving said injection nozzle (102; 302; 402) during filling in such a manner that the discharging opening (103) of said injection nozzle (102; 302; 402) is always buried, during filling, to a predetermined level from the upper surface of the fluid substance (A) filled in the bag. A vertical type forming, filling and closing machine according to claim 1 characterized by deformation preventing means capable of preventing deformation of the flexible package, said deformation preventing means including means (306 1 , 306 2 ; 426 1 , 426 2 ; 304 1 , 304 2 ; 431 1 , 431 2 ) for holding bottom and side portions of the flexible package during filling and height sensing, thereby preventing deformation of said flexible package and increasing the accuracy of said height detecting performed by said height detector (117). The forming, filling and closing machine of claim 2, wherein said deformation preventing means do not restrict an upper vertical height of said flexible package. The forming, filling and closing machine of claim 2 or 3, further including means (307 1 , 307 2 ; 426 1 , 426 2 ) for vertically moving said deformation preventing means. The forming, filling and closing machine of claim 4, having sealing blades (203 1 , 203 2 ; 319 1 , 319 2 ; 420 1 , 420 2 ) for forming a seal in a bag after filling, characterized in that said deformation preventing means having at least one of a shaping plate (306 1 , 306 2 ; 426 1 , 426 2 ) and a shutter plate (304 1 , 304 2 ; 431 1 , 431 2 ) to restrain movement of respective body portions of a bag during filling; and that said means (307 1 , 307 2 ; 426 1 , 426 2 ) for vertically moving said deformation preventing means is capable of vertically moving said deformation preventing means is capable of vertically moving said at least one of a shaping plate (306 1 , 306 2 ; 426 1 , 426 2 ) and a shutter plate (304 1 , 304 2 ; 431 1 , 431 2 ) to a position above said sealing blades (203 1 , 203 2 ; 319 1 , 319 2 ; 420 1 , 420 2 ) during filling and to a position below said sealing blades (203 1 , 203 2 ; 319 1 , 319 2 420 1 , 420 2 ) during sealing by said sealing plates. The vertical forming, filling and a closing machine of claim 5, including each of a shaping plate (306 1 , 306 2 ; 426 1 , 426 2 ) and a shutter plate (304 1 , 304 2 ; 431 1 , 431 2 ), wherein said means (307 1 , 307 2 ; 426 1 , 426 2 ) for vertically moving moves each of said shaping plate (306 1 , 306 2 ; 426 1 , 426 2 ) and a shutter plate (304 1 , 304 2 ; 431 1 , 431 2 ).

Inventors: IIZUKA KATSUZI, TSURUTA ORIHIRO, IIZUKA, KATSUZI, TSURUTA, ORIHIRO
Applicants: ORIHIRO CO LTD, ORIHIRO CO., LTD.
Application year: 1992
Main classification: B65B9
IPC codes: B65B9