Safety tile, as well as cover plate to be used therewith

Abstract: The invention relates to a safety tile, consisting of a tile body of rigid material, such as concrete, and a cover plate provided with an enclosing edge and being of an elastically flexible material, such as rubber. The cover plate (1) has ribs (4) integrally formed therewith uniformly distributed at its bottom side directed towards the tile body, of which the bottom ends hanging down rest on the upper surface of the tile body. The ribs extend diagonally across the bottom side of the plate with main diagonals (5, 6) extending between two opposite corners (9, 10 and 7, 8 respectively) of the cover plate. Near each of the two opposite corners each main diagonal rib has a widened bearing face (13, 14 and 11, 12 respectively), which forms the basis of a locking part connected therewith, which locking parts have been locked in the tile body.

Description: The invention relates to a safety tile, consisting of a tile body of rigid material, such as concrete, and a cover plate provided with an enclosing edge and being of an elastically flexible material, such as rubber, which cover plate has ribs integrally formed therewith uniformly distributed at its bottom side directed towards the tile body, which ribs are spacing members, of which the bottom ends hanging down rest on the upper surface of the tile body, and further, also integrally formed therewith, locking parts, which are longer than the spacing members, and have their ends protruding beyond the spacing members locked in the tile body, and also to a cover plate to be used therewith. Such a safety tile is known from Dutch Patent Specification 181881. This concerns a safety tile, consisting of a concrete tile, covered by a cover plate of rubber, in which at mutually equal distances and parallel to the edges of the tile spacing ribs have been made according to a regular square pattern. A locking body is made in the cover plate and formed integrally therewith, and is situated near each corner of the square tile, with these locking bodies consisting of a thickened bottom part of the same height as the spacing ribs with a mushroon-shaped locking body protruding beyond it. In mounting these tiles one uses prefabricated concrete tiles, which have a cavity near their four corner for receiving the mushroom-shaped locking means. These cavities are filled with cement or another suitable type of kit, after which the cover plate is positioned onto the tile body with the locking means in the cement which is still wet and the ribs lying against the top side of the tile body. After drying and setting of the cement, concrete tile and cover plate form an inseparable unity, which represents an efficient safety tile. Thanks to the regular pattern of the spacing ribs, a good distribution of pressure across the cover plate occurs with loading, while the air cavities enclosed between the ribs guarantee a goed resilient working. Of great importance with a safety tile, is the absorption of pressure on impact load, as it can occur when for example a playing child suddenly falls, for example from a climbing frame, and hits its head or another part of the body on such a safety tile. With such an impact load it is important, that the applied local pressure is distributed as much as possible across the entire tile surface. If such an impact load occurs in the middle of the tile, the ribs will be able to provide a sufficient diversion of pressure. However, this is different, if the impact load occurs at one of the corners of such a tile where the locking is situated. The impact pressure on such a locking part is primarily absorbed locally, with the consequence, that no sufficient diversion of pressure can occur, so that in such a case a child, that hits its head or another part of the body precisely in that place, could get seriously injured. It is an object of the invention to provide a safety tile of the type mentioned above, in which the properties with respect to shock absorption have been improved, and which tile meets the most stringent safety requirements. It is also an object of the invention to provide a safety tile, which can be manufactured and mounted in a simple and economical manner. To that end, the invention provides a rectangular safety tile, as described in the descriptive portion, characterized in that the spacing members consist of a regular cross-hatch pattern of ribs extending diagonally across the bottom side of the cover plate with main diagonals extending between two opposite corners of the cover plate, and that each main diagonal rib has a widened bearing face near each of the two opposite corners, which forms the basis of one of the locking parts connected therewith. Besides maintaining the advantageous properties of the safety tile according to Patent Specification 181881, the safety tile according to the invention has the following advantages: 1. Because of the diagonal arrangement of the spacing ribs and through the main diagonals extending between opposite corners it is provided for, that through this diagonal a diversion of pressure can occur in each corner area of the tile. 2. By forming the locking parts with a widened bearing face, which is a widening and integral with these main diagonals, there is no "single point" shock absorption at these locking parts, but a distribution of pressure and diversion of pressure will occur there as well, by which these danger zones of the known tile have been eliminated effectively. Effectively, the invention can further be such, that each widened bearing face lies against a main diagonal rib between two successive end ribs, that cross this main diagonal rib. It has appeared that in this way an optimal shock absorption is obtained at such a locking part. In the above, the term cross-hatch pattern is always used in connection with the diagonal arrangement of the ribs. In case the tile is a rectangle with different length and width dimensions, one can speak of an actual cross-hatch pattern. In practice, most safety tiles are square, in which case the ribs form a diagonal pattern of squares. An effective embodiment is further such, that each locking part has a stem connected with its bearing face, which stem is smaller in cross-section than the bearing face. Under these circumstances, the bearing face has a similar efficient carrying function as the bearing shoulders according to Patent Specification 181881. However, the great advantage of the invention is, that these bearing faces form an extension of diagonal ribs, which can provide for further diversion of pressure. Like with Patent Specification 181881, the cover plate can be mounted onto prefabricated tiles provided with receiving cavities for the locking parts. In that case, mounting takes place by filling these cavities with a curable type of kit, such as synthetic resin mortar, cement etc., and subsequently pressing the cover plates with the locking means into these cavities, which is followed by drying and curing of the kit. However, it is also possible to provide the cover plate with a closing plate, which lies against the ribs and is provided with openings, through which the locking parts protrude. With a cover plate made like this, manufacturing the tile takes place by putting the cover plate turned upside down into a tile form and subsequently casting concrete. The closing plate prevents the necessary air cavities between the ribs from getting filled with concrete. This closing plate, which after manufacturing of the tile forms so to speak the top side of the tile body, plays no role in the properties of the cover plate. This closing plate can be relatively thin, but has to be sufficiently strong to be able to bear the cast concrete. It is mentioned, that it is known from the Dutch Patent Specification 139028, to use a closing plate of hardboard with casting concrete onto a rubber covering, in order to prevent the concrete from filling up the space to be kept open in the rubber covering. There, it concerns a loose plate, which is laid onto the cover plate upon casting. The invention will now be further explained by means of an embodiment referring to the drawings. In the drawings: Fig. 1 shows a cover plate of a safety tile according to the invention in plan view, fig. 2 shows this cover plate in bottom view, fig. 3 shows a transverse/ diagonal section of fig. 1, and fig. 4 shows a complete safety tile according to the invention in perspective and partly laid open. In all figures, like reference numbers are used for like parts. As shown in fig. 1, the cover plate is square-shaped in cross-section and intended for a usual square safety tile. The cover plate, which is made of rubber or a similar elastic material, has, as can be seen in fig. 1, a top layer 2 with an embossment of fine grooves, meant as antislip layer. The cover plate is at all sides enclosed by a downwardly bent edge 3 formed integrally with the cover plate. As can be seen in figs. 2 and 3, the cover plate 1 has a regularly distributed pattern of ribs 4 at its bottom side to be turned towards the tile. These ribs extend diagonally and enclose square rhombs. Both of the main or corner diagonals 5 and 6 are the diagonals between the opposite corners 7, 8 and 9, 10 of the tile respectively. Thus far, the design of the tile cover plate corresponds to that according to Dutch Patent Specification 181881 mentioned before, with this difference, that there the ribs extend parallel to the tile edges and not diagonally, as with the invention. Like with the tile shown in figs. 1 and 2 of Patent Specification 181881, the cover plate has four locking parts near the four corners, integrally formed with the cover plate, and serving to lock the cover plate in the tile body. However, a significant difference between the invention and the known construction is the way of fastening the locking parts to the cover plate. As can be seen in fig. 2, each of both the main diagonals 5, 6 shows widened parts 11, 12 and 13, 14 respectively near the opposite corners 7, 8 and 9, 10 respectively, which widened parts serve as bearing faces for the locking parts. It is also possible to locate the position of these widened bearing faces between two ribs crossing the main diagonal concerned near the corner concerned. One locking part has been mounted on each bearing face, of which only the locking parts 15 and 16 can be seen in fig. 3. As can be seen, the locking part 15 has a stem 17, which rests on the locking part 15. The stem 17, outwardly slightly narrowing, shows a widened anchor-shaped body 18 at the end part to be mounted in the concrete, the bottom end surfaces 19 of which body, as can be seen in fig. 3, being hemispheric or bevelled to an angle of 45°, in order to facilitate pressing the locking parts into synthetic resin mortar or grout during mounting the cover plate on a concrete tile. As shown in fig. 4, a tile plate formed in this way can be mounted on a concrete tile (20) in the same manner as indicated in Patent Specification 181881, which concrete tile has receiving cavities (21) near its corners, for the locking means, which can be cemented (22) therein. For this way of securing the cover plate on the tile, we further refer to said Patent Specification 181881. However, it is also possible, that the cover plate is not secured on a prefabricated concrete tile, but that the cover plate is put upside down into a tile form, after which concrete is cast in the way as described in the Dutch Patent Specification 139028 mentioned before. In chat case, however, the inside of the tile should be covered, since a resilient safety tile should have necessary air cavities in the rubber upper layer in view of the required elasticity. According to the invention, the cover plate 1 can therefore be efficiently equipped with a closing plate (not shown) pre-mounted therewith, which lies against the spacing ribs 4, but lets the locking means like 15, 15 through by suitable openings. Owing to such a pre-mounting, tile casting in forms can be done rapidly and efficiently and the result is completely equivalent to the result obtained according to the way of mounting mentioned before. In each of both cases, a safety tile is obtained, in which the resiliency is balanced such, that pressure on the upper layer is distributed and absorbed uniformly across the entire surface. Moreover, the tile is extraordinarily effective in absorbing impact loads, not just in the middle, but also when the impact load occurs near a corner of the tile. Due to the fact, that the locking parts are so to speak coupled to the main diagonals of the rib pattern, a very efficient diversion of pressure takes place there as well, so that sudden high pressures can be diversed and distributed across the tile, which strongly reduces the risk of injuries with falling hard on such a tile. Although the invention has been discussed in detail in the above by means of an embodiment, it will be obvious, that it is not limited to this embodiment, and that many variations and modifications are possible. For example, the tile does not have to be absolutely square, but it can also have a rectangular shape. It is also possible, that the cover plates of the tile are not used for separate tiles, but for example are laid together on a concrete floor, in which it is further possible, that previously made receiving cavities for the locking means are situated in this concrete floor, or that the concrete floor is cast wet and the cover plates are laid thereon, before the concrete has set. Further variations and modifications will be obvious to the expert after reading the above.

Claims: Safety tile, consisting of a rectangular tile body of rigid material, such as concrete, and a rectangular cover plate (1) provided with an enclosing edge and being of an elastically flexible material, such as rubber, which cover plate (1) has ribs (4) integrally formed therewith uniformly distributed at its bottom side directed towards the tile body, which ribs (4) are spacing members, of which the bottom ends hanging down rest on the upper surface of the tile body, and further, also integrally formed therewith, locking parts (15, 16), which are longer than the spacing members, and have their ends protruding beyond the spacing members locked in the tile body, characterized in that the spacing members consist of a regular cross-hatch pattern of ribs (4) extending diagonally across the bottom side of the cover plate (1) with main diagonals (5, 6) extending between two opposite corners (7, 8; 9, 10) of the cover plate (1), and that each main diagonal rib (5, 6) has a widened bearing face (11, 12; 13, 14) near each of the two opposite corners, which forms the basis of one of the locking parts (15, 16) connected therewith. Safety tile according to claim 1, characterized in that each widened bearing face (11, 12; 13, 14) lies against a main diagonal rib (5, 6) between two successive ribs near the respective corner of the cover plate, that cross this main diagonal rib (5, 6). Safety tile according to claim 1 or 2, characterized in that the ribs (4) form a diagonal pattern of little squares. Safety tile according to claim 1, 2 or 3, characterized in that each locking part (15, 16) has a stem (17) connected with its bearing face (11, 12; 13, 14), which in cross-section is equal to, or smaller than the bearing face, with a widened locking body (18, 19) at the end of the stem (17). Safety tile according to claim 1, 2, 3 or 4, characterized in that the cover plate (1) is provided with a closing plate lying against the ribs (4) and provided with openings, through which the locking parts (15, 16) project, to prevent the necessary air cavities between the ribs from getting filled with concrete.

Inventors: VAN EIJCK RICHARD JOHANNES FEL, VAN EIJCK, RICHARD JOHANNES FELIX
Applicants: RUBET INT BV, RUBET INTERNATIONAL B.V.
Application year: 1992
Main classification: E01C5
IPC codes: E01C5, E04F15, E01C13