AN ARTICULATING DEVICE WITH AUTOMATIC ADAPTATION

Abstract: The articulating device according to the present invention consists of three parts (1, 4 and 7) integrating and interacting, namely a lower branch, a vertical branch, and an upper branch. The vertical branch (7) consists of two separate vertical stands, each being inserted in a corresponding recess in the lower branch (4), each allowing the corresponding vertical stand to slide forwards and backwards in a sagittal plane thus allowing the registering of the condylar distance, one side at a time, and independently without the need for encumbersome mechanisms to simulate the opposite side articulation.

Description: "AN ARTICULATING DEVICE WITH AUTOMATIC ADAPTATION" The present invention concerns an articulating device with automatic adaptation to the registered condyle distance. It is already well known that an articulator is a subsidy for odontotechnicians, as it simulates the cranio-facial skeleton limited to the upper jaw, to the mandible and to the temple-mandible articulations. The bone structure of said articulations consists of two fix elements, one for each side, inserted at the basis of the cranium, shown as glenoid cavities, and of two movable elements, the condyles, united one to the other by means of the mandible body. The condyles get placed at the centre of the relative glenoid cavities when the mouth is in occlusion position, i.e. in the position of maximum intercuspidation. When the mandible moves, the condyles inside the glenoid cavities move in synchrony; these movements are complex and tridimensional. In the articulator, the upper branch shows the jaw and the lower branch looks like a mandible, while the articulations have been transformed into mechanisms placed in part on the upper branch, in part on the lower branch. The articulators may be devided in two kinds: those that have the condylar part in the lower branch and the glenoid part in the upper branch and are called ARCON, i.e. articulating condyles, and those non- ARCON, that have the condyles in the upper branch and in the lower branch are provided with a system that simulates the glenoid cavity. The articulator may be personalized by adapting the mechanism that simulates the articulations to determined movements that the condyles perform in the glenoid cavity. Those movements, that are called condylar distances and shown like the edge or limit within which the functional movements of the mandible are performed, may be realized by means of extra-oral or intra-oral registrations. The extra-oral registrations make use of a pantograph system that is placed onto the face and is blocked onto the mandible and the jaw; by means of printers, lay-outs are obtained that are transferred onto adaptable articulators that are compatible with this kind of registration. For what concerns the intra-oral registrations, waxes are used that are indented by the mandible when the latter gets from a central position to a lateral-projecting one, that will be performed firstly on one and then on the other side. The distance that must be covered by the condyle from the central to the lateral-projecting position is transferred onto adaptable articulators in the mechanism simulating the articulations. After having obtained the chalk casting (models) of the two arches, the use process may be described as follows: 1. the upper model is plastered, in a correct position, onto the upper branch of the articulator by means of an appropriate instrument (transfer facial arch); 2. once the articulator has been turned upside-down, the upper model will be incuspidated to the lower one that will be plastered to the lower branch; 3. with thermoplastic material a base will be prepared, on the upper model, that covers part of the palate and of the occlusion surface limited to the molar and premolar teeth; this base will be realized in double copy; 4. a plurality of wax thicknesses are made adhere on the two sides of the occlusion surface of the bases; said softened wax registeres the lateral- projecting indenting; 5. once the base has been placed onto the palate, in the mouth the lateral-projecting positions of the mandible will be registered, e.g., first from right to left and then from left to right. Now the intra-oral registration considers only two positions of the condyles inside the glenoid cavity: A) the first position is when the mandible is centrated in occlusion; the condyles are placed at the centre of the glenoid cavity; B) the second position is when the mandible is laterally-projecting; from the side of the lateral projection the condyle is placed forewardly on the bottom and inside moves of about 1.00 cm, while on the other side it is placed upwards and backwards of 0.1 to 0.2 cm. From the ideal union between the two condylar positions - the central one and the lateral- projecting one - the condylar distance is obtained. As the distance covered by the condyle in its lateral-projecting movement takes place in three dimensions, the mechanical system that simulates the glenoid cavity rotates simultaneously around the transversal axis realizing an inclination from top to bottom and from back to front, together with an inclination that rotates around the vertical axis with an inclination to the inside, from back to front. These distances may be quantified in grades; on the sagittal plane the inclination of the condylar distance may be registered towards the bottom and on the horizontal plane the inward deviation of the condyle will be registered. The transferring of the extra-oral and intra-oral registrations is really very difficult when passing from the mouth to the articulator, and therfore compromises must be accepted when the mechanical parts are adapted to the condylar distances. Even if the fundamental structures and the difficulties are the same, criticisms are mainly turned to the adaptable articulators with intra-oral registration with the purposes of showing the needs being the base of the present invention. All articulators are composed of an upper part and a lower part; the latter shows the mandible. That part of the articulator showing the mandible consists in turn of a horizontal branch and two vertical branches, like the vertical branches of the mandible. Their feature is the one of being fixely jointed, like in nature, to the horizontal branch. This immobility is partially corrected in some articulators in which the vertical branches may perform, along a well delimited transversal axis, only a trans1atory movement towards the inside or the outside according to the intercondylar distance that is calculated in average in about 11.00 cm. As the mandible is more or less great a greater or smaller intercondylar distance may be transferred in some articulators by means of facial measurings or by means of the lateral movement. Furthermore, such measurings appear to be non relevant for the purpose of obtaining a better adaptation of the articulator to the condylar distance. Infact, the mandible moves onto immediate centres that will never intersecate with the condyles. The most relevant need is the one of obtaining an exact relevation of the lateral-projecting position of the mandible from the mouth to the articulator. When the wax that has registered the lateral- projecting position of the mandible, is transferred from the mouth to the articulator, the immobility of the vertical branches does not allow a monolateral registration, but always includes the two mechanisms that disturb and influence one the other. Practically, once the chalk models have been placed in the two arches of the articulator and the lateral-projection has been registred in the mouth on one side, 1. the base with the registration wax will be moved from the mouth to the upper model; 2. once the mechanisms showing the articulations have been loosened, the chalk model of the lower arch will be indented to the wax registered in the mouth. This operation appears to be very difficult because the registration of the condylar distance of the side where the condyle moves frontwardly, downwardly and inwardly is disturbed by the contemporary movement towards the top of the counterlateral condyle. As the two condylar distances may not be registered at the same time, the indentation of the registered wax on the side of the model fixed in the articulator, implies forceings that constrain and deform said wax forcing the operator to accept compromises. A further serious inconvenience consists in that the mechanical elements of the articulations do not get automatically adapted to the registered condylar distance, but must be guided and corrected by the operator, which means that where oscilations are noted the registration of the condylar distance is completely distorted. It is the aim of the present invention to completely solve all above mentioned inconveniences of the articulators actually known, by means of an articulating device with an automatic adaptation to the registered condylar distance, devided in three parts integrating one with the others and simulating the upper, the lower and the two vertical branches and that will allow the insertion of the vertical branch onto the lower branch, from front to back, so as to be able to perform the registration of the condylar distance one side after the other without the encumbersome mechanism simulating the temple- mandible articulation of the opposite side. The present invention will be described more in detail bereinbelow relating to the enclosed drawings in which a preferred embodiment is shown. Figure 1 shows a perspective view of an articulating device with automatic adaptation according to the present invention; figure 2 shows an exploded view of the components of the device according to the present invention; figure 3 shows the details of an embodiment of the articulator device according to the present invention before the vertical branches are placed in site; figure 4 shows an intermediate situation of the utilization process, with the placing in site of the vertical branches. The enclosed figures show an articulator device with automatic adaptation according to the present invention, mainly consisting of three parts: an upper branch 1, horizontally placed, T-shaped and provided at the two ends with the transversal axis 2, of small balls 3 that simulate the condyle; a lower (mandibolar) branch 4 having a shape similar to said upper one, provided at the ends with transversal element 5, with two undercut cavities 6, one for each side, that allow the separate insertion, from front to back and vice versa, of the vertical branches; said cavities 6 are placed in such a way as to propose the intercondylar distance of 11.00 cm; - two vertical branches 7 that, at their top, have a mechanism simulating glenoid cavities, that may be adjusted with rotating movements around transversal axis Al as well as around vertical axis A2; the base of the branches 7 has a shape 8 so as to allow the exact insertion in said cavities 6 of the lower branch 4. In particular, the possible adjustings of the articulator according to the present invention may be described as follows: - small balls 3 may slide in grooves 9 and be blocked by rest 10 with a screw pin 11, and by pin 12; the upper end 13 of the vertical branches 7 may rotate around the transversal axis Al and be blocked, by striction, by means of a pin 14 operating on the fissure 15 of element 16 surrounding said element 13; the end 17 of element 7 allows the rotation for adjusting around the vertical axis A2, of the whole upper part of the vertical branches 7 with respect to the cylindrical structure 18, out of one piece with said shapes 8. For what concerns the funcioning of the device according to the present invention, once the indenting of the wax in lateral-projection is obtained the latter will be brought back, with is base, onto the mandible model M already inserted in the lower branch 4 of the articulator. The indenting of the wax onto the lower model may be soft and delicate because there is no more obstacle to the positioning thereof. Once the indenting has been fixed by means of glue wax onto the lower model, model Ml already fixed onto the upper branch 1, will be inserted onto the base, so that the two condylar balls 3 may orientate on one side backwards, upwards and outwards and on the other side, proportionally, frontwards and downwads (exactly the contrary with respect to what occurs in nature, as in the mechanical system the anatomical relationship between the condyles and the glenoid cavity results turned upside-down). Therefore, while the ball 3 of the upper branch 1 is inserted in the rotating seat 9 of the vertical branch, this one with a movement from front to back is inserted and blocked on the base of the lower branch 4. The mechanical system of the temple-mandible articulations may automaticlaly register the condylar distance on the sagittal plane as well as on the horizontal plane, and may be blocked and kept in this position. If the registered vertical branch 7 is removed, the same operation may be performed on the other side. The registered vertical branches 7 , transferred onto the horizontal upper branch 1 and lower branch 4 form a personalized device of highest precision and perfectly woking. Beyond those already described, the device according to the present invention shows further advantages : due to the precision requested in the realization of a prothesis , the articulator adapted to one patient may not be used contemporarily for another patient; therefore , a plurality o f instruments must be used. With the articulator according to the present invention , the two horizontal branches are sufficient for housing, each time, an unprecised number of personalized vertical branches . Work and money are saved; - it is not necessary to sent a complete articulator from the studio to the laboratory, but only the chalk models and the registered vertical branches , if also the laboratory is provided with the two horizontal branches .

Claims: CLAIMS l.An articulating device with automatic adaptation devided in three parts that integrate one with the others, simulating the upper, the lower and the two vertical branches, that allows the insertion of the vertical branch onto the lower branch from front to back so as to be able to perform the registration of the condylar distance one side after the other without the encumbersome mechanism simulating the temple-mandible articulation of the opposite side. 2. A device according to claim 1 characterized in above mentioned three parts comprising: an upper branch (1) horizontaly placed, T-shaped and provided, at the two ends of the transversal axis (2), with small balls <3) simulating the condyle; a lower (mandible) branch (4) having a shape similar to above mentioned upper one, provided at the sides with transversal element (5), with two undercut cavities (6), one for each part, that allow the separate insertion, from front to back and vice versa, of the vertical branches; said cavities (6) are placed in such a way as to propose an intercondylar distance of 11.00 cm; two vertical branches (7) that at the top thereof show a mechanism simulating the glenoid cavity and that may be adjusted by means of rotating movements rotating around the transversal axis (Al) as well as around vertical axis (A2); the base of the branches (7) has a shape (8) so as to allow the exact insertion of said lower branch (4) in said cavities (6). 3. A device according to claim 1 characterized in the following adjustings: - the small balls (3) may slide in grooves (9) and be blocked by a rest (10) with screw in (11), and by pin (12); the upper end (13) of the vertical branches (7) may rotate around transversal axis (Al) and be blocked, by striction, by means of a pin (14) acting on the fissure (15) of element (16), surrounded by said element (13); the end (17) of said element (7) allows the rotation for adjusting around vertical axis (A2) of all the upper part of the vertical branches (7) with respect to the cylindrical stucture (18) out of one piece with said shapes (8). 4. A device according to claim 1 characterized in that once the indenting of the wax in lateral-projection is obtained the latter will be brought, with its base, onto the mandible model (M) already inserted in the lower branch (4) of the articulator without any obstacle to the positioning thereof. 5. A device according to claim 1 characterized in that once the indenting has been fixed with glue wax onto the lower model, the already fixed model (Ml) is inserted on its base onto the upper branch (1) , so that the two condylar balls (3) may turn., on one side, backwards, upwards and outwards and on the other side proportionally frontwards and downwards. 6. A device according to claim 1 characterized in that while ball (3) of the upper branch (1) is inserted in the rotating seat (9) of the vertical branch, the latter in turn will be inserted and blocked, with a movement from front to back, on the base of branch (4) so as to allow the registration of the condylar distance on the sagittal as well as on the horizontal plane. 7. A device according to claims 1 and 6 characterized in that the registered vertical branch (7) is removed, for performing successively the same operation on the other side, so that both registered vertical branches (7), transferred on the horizontal upper branch (1) and lower branch (4) compose a personalized device.

Inventors: FEDERICI EDMONDO, FEDERICI, EDMONDO
Applicants: FEDERICI EDMONDO, FEDERICI, EDMONDO
Application year: 1992
Main classification: A61C11
IPC codes: A61C11