Container holder

Abstract: An article holding arrangement includes an article holder (110) which defines an article holding portion, is formed of an urethane type foamed body and having a higher density at an outer skin portion than that of a core portion. The article holder also includes an article fixing device (112,116) for holding an article set (101) in an article holding portion of an article holder with an article holding member, which comprises a first magnet (112), to which the article holding member is fixed, movably supported on the article holder for movement in an article holding direction, a second magnet (116) supported on the article holder in opposition to the first magnet, and the first and second magnets being provided the same magnetic poles at mutually opposing poles. The article holding arrangement further includes a damping device for preventing articles transported through a transportation line in series, which comprises a damping magnets (116) arranged at the mutually mating portions of the articles adjacent along the transportation line, which damping magnets of adjacent articles are provided the same polarities at the mutually opposing magnetic poles.

Description: The present invention relates to a container holder suitable for holding a container during transportation, storage or so forth of the containers. Conventionally, there have been proposed article holders such as that disclosed in Japanese Unexamined Patent Publication (Kokai) No. 59-222762. Such article holder is typically formed through cutting of a hard resin material, such as polyethylene, polypropylene or so forth. However, the article holder made of the hard resin is difficult to reduce the weight. As well, since the hard resin holder cannot provide damping and sound absorbing effect, it may cause rebounding upon collision with adjacent holders while a plurality of holders are arranged in side-by-side relationship with holding the articles for transportation, storage or so forth. On the other hand, Japanese Examined Patent Publication (Kokoku) 51-14952 discloses a damping material of foamed polyurethane. However, the disclosed damping material is adapted to be used in a condition placed in a packaging container. Therefore, it has not been suggested to form the article holder solely of the damping material. Furthermore, the disclosed damping material has a soft surface to cause a problem in durability. Also, since liquid, such as water, liquidous detergent and so forth may easily penetrate into the void in the formed material, variation of weight of the damping material can be caused due to penetration of such liquid in the extent that the variation may serve as not ignorable external disturbance for weight check of the article held therein. Another prior art document, EP-A-0359035 discloses a device for transport of containers through a filling or packing installation according to the preamble of claim 1, the device being made of injection moulded plastics. It is accordingly an object of the present invention to at least partly mitigate the above-mentioned difficulties. An embodiment of the present invention provides a container holder which has both durability and damping ability, is light in weight and does not permit penetration of water, liquidous detergent or so forth. According to the present invention there is provided a container holder for holding a container during transportation of said container on a transporting conveyor, the holder defining an article holding portion and being provided with a magnetic body, characterised in that the holder is formed of a urethane type foamed body which has a higher density at an outer skin portion than that of a core portion, and in that said magnetic body is located at a bottom of said holder. Since the container holder is formed of the urethane type foamed body and provides higher density at the outer skin portion than that of the core portion, the outer skin portion becomes hard enough to improve durability. Also, the core portion has higher foaming degree, a shock absorbing ability or damping ability can be improved with reducing of the weight. Furthermore, even when the container holder is washed by water, detergent or so forth, penetration of the water, detergent or so forth can be successfully prevented by the high density outer skin portion. This contributes for maintaining accuracy of checking weight of the container held in the container holding portion. By providing the magnetic body (magnet) in the bottom of the container holder, the magnetic body on the container holder can be drawn to the magnetic drawing means (magnetic body) provided in the conveyor, for example, to form a line in the article transporting line, a storage line or so forth to maintain the stable attitude of the container during transportation and storage. The present invention will be understood more fully from the detailed description given herebelow and from the accompanying drawings of the preferred embodiments of the invention, which, however, should not be taken to be limitative to the invention but art for explanation and understanding only. In the drawings: Figure 1 is a front elevation of one embodiment of an article holder according to the present invention; Figure 2 is a plan view of the article holder of Figure 1; Figure 3 is a bottom view of the article holder of Figure 1; Figure 4 is a section taken along line IV-IV of Figure 1; Figure 5 is a section taken along V-V of Figure 4; Figure 6 is a section taken along line VI-VI of Figure 4; Figure 7 is a diagrammatic illustration showing a transporting line for the article holder; Figure 8 is a chart showing a density distribution of urethane type formed body employed in the present invention. (A) Article Holder As shown in Figs. 1 ∼ 6 , the preferred embodiment of an article holder 10 , according to the present invention, is designed to hold an article 1 set in an article holding portion 11 by grasping the article 1 with a pair of article holding members 12 arranged at front and back sides thereof. A plurality of article holders 10 are sequentially transported through a transportation line formed with a transporting conveyer 13 . For example, the article 1 can be a sectionally elliptic detergent container which is filled with a detergent and caped while it is held by the article holder 10 and transported through the transportation line. The article holding members 12 are formed of an elastic body, such as rubber, nylon, hard urethane or so forth or a low friction body, such as a Teflon (tradename). First magnets 14 are arranged at the back sides of respective of the article holding members 12 . The first magnets 14 and the article holding members 12 are received within a guide holes 15 to be supported within an article holder body 10A of the article holder 10 in a movable fashion for movement in a direction for holding the article. On the other hand, the article holder 10 is further provided with second magnets 16 arranged in opposition to respective of the first magnets 14 . The second magnets 16 are secured to the article holder body 10A by means of mounting blocks 17 . The mounting blocks 17 for the second magnets 16 are disposed in a mounting holes 18 and fixed therein by means of fixing members 19 . The adjacent first and second magnets 14 and 16 are arranged with opposing the same poles (e.g. N pole) to each other. The peripheries of the first magnets 14 except for the surfaces mating with the second magnets 16 are covered with yokes 14A formed of thin steel strips or so forth and fixed to the article holding members 12 . On the other hand, the peripheries of the second magnets 16 except for the surfaces mating with the first magnets 14 are covered with yokes 16A formed of thin steel strips and fixed to the mounting blocks 17 . As set forth, the pair of article holding members 12 are arranged at the front and back sides. Therefore, the pair of article holding members 12 are opposed to each other across the article holding portion 11 . Magnets 20 for securing the article holders 10 on the floor of the transporting conveyer 13 are built-in the bottom of the article holder body 10A . On the other hand, a magnetic body 21 is arranged on the underside of the transporting conveyer 13 and extended in the transporting direction (see Fig. 7 ). By this arrangement, the magnets 20 on the article holder 10 generate a magnetic drawing force between the magnetic body 21 of the transportation line so that the article holder 10 can be stably transported along a predetermined transporting path. It should be noted that the magnets 20 are covered at the inner side peripheries adjacent the article holding portion 11 with a thin steel strip 20A and built-in the article holder body 10A . It should be noted that it may be possible to extend the second magnets 16 beyond the thickness of the mounting block 17 so that the magnetic pole (e,g, S pole) remote from the associated first magnets 14 is exposed through the outer periphery of the article holder body 10A . With this arrangement, when a plurality of the article holders 10 are transported through the transportation line in sequence with aligning the article holders 10 in series, the second magnets 16 are exposed from the mutually mating front and rear end surfaces so as to oppose the same magnetic poles (e.g. S pole) thereof. While the article holders 10 are sequentially transported through the transportation line, a repulsive magnetic field is formed between the opposing second magnets 16 of the adjacent article holders 10 so as to prevent the adjacent article holders 10 from directly colliding to each other. Thus, the collision between the adjacent article holders 10 can be successfully damped. The article holder 10 is formed of the urethane type foamed body and having the density at the outer skin portion higher than that at the core portion. Here, the density of the outer skin portion of the article holder 10 is preferred to be 1.5 to 2.0 times higher than that of the core portion. When the density at the outer skin portion is higher than that of the core portion in the extent less than 1.5 times of the later, the foaming degree at the outer skin portion becomes excessive to degrade lubrication relative to the transporting surface of the transportation line, or to possibly permit penetration of the water, detergent or so forth. On the other hand, when the density at the outer skin portion is higher than that of the core portion in the extent higher than 2.0 times, tendency of crucking during formation is increased and damping ability can be degraded. As the urethane foamed body, either of a hard urethane foam, a soft urethane foam, a semi-hard urethane foam, an integral skin foam (tradename) or so forth, can be employed. It should be noted that, in the preferred embodiment, the article holder body 10 may be formed of a polyurethane integral skin foam which is molded article of a polyurethane foam, in which a core portion and an outer skin portion are sequentially and integrally formed of the same polyurethane through one injection foaming process. The article holder 10 formed of the polyurethane integral skin foam varies the density distribution from the outer skin portion to the core portion so that the density becomes maximum at the outer skin portion and is reduced in parabolic characteristics to become minimum at the core portion, as illustrated in Fig. 8 . Formation of the outer skip portion is affected by an interaction of a mold temperature and a foaming pressure. The polyurethane integral skin foam can be classified into a soft integral foam and a hard integral foam depending upon degree of opening of cells. The process for forming the article holder 10 of the polyurethane integral skin foam is performed through the following steps, for example: (1) temperature adjustment of mold (40 ∼ 50 °C), cleaning, application of a separating agent (wax type), sweeping of the separating agent; (2) application of mold coat on the mold (surface coating is applied for the article holder 10 in conjunction with molding), drying; (3) setting of inserts (the magnet 20 , the york 20A and so forth) within the mold; (4) injection of urethane into the mold, clamping of an upper mold, foam curing, opening of the upper mold, releasing from mold, (5) primary inspection; and (6) completion of the article through flash processing or so forth. The properties of polyurethane integral skin foams are as shown in the following table 1. It should be noted, in the table 1, SKL-1019, SKL-3001, EC-5376, SKL3001-4 are tradename of Polyurethane Kasei K. K. SKL-1019 SKL-3001 SKL-3001-4 EC-5376 Skin Density 0.1 ∼ 0.5 0.2 ∼ 0.5 --- 0.5 ∼ 0.8 Core Density 0.6 ∼ 0.9 0.7 ∼ 0.9 --- 0.8 ∼ 1.0 Tension 27.78 13.07 16.1 --- Expansion 117 120 117 --- Shearing 9.54 5.0 6.3 --- Shore A 77.2 50 60 --- Discussion for the effects of the shown embodiment will be given herebelow. 1 ○ Since the article holder 10 is formed of the urethane type foamed body and provided higher density at the outer skin portion than that of the core portion, the outer skin portion becomes hard enough to improve durability. Also, the core portion has higher foaming degree, a shock absorbing ability or damping ability can be improved with reducing of the weight. Furthermore, even when the article holder 10 is washed by water, detergent or so forth, penetration of the water, detergent or so forth can be successfully prevented by the high density outer skin portion. This contributes for maintaining accuracy of checking weight of the article 1 held in the article holding portion 11 . 2 ○ By providing the magnetic body (magnet 20 ) in the bottom of the article holder 10 , the magnetic body on the article holder 10 can be drawn to the magnetic drawing means (magnetic body 19 ) provided in the conveyer 13 , for example, to form a line in the article transporting line, a storage line or so forth, to maintaining the stable attitude of the article during transportation and storage. 3 ○ When the article 1 is set in the article holding portion 11 of the article holder 10 , the article 1 is pushed into the article holding portion 11 with a force overcoming the magnetic repulsive force generated between the opposing same poles (e.g. N poles) of the first magnet 14 and the second magnet 16 so that the article holding member 12 is forced into the article holder 10 . When the article 1 is set in the article holding portion 11 , the article holding members 12 depressed onto the article 1 by the magnetic repulsive force between the first and second magnets 14 and 16 for certainly holding the article 1 . 4 ○ Since the depression force for depressing the article holding members 12 onto the article 1 for grasping the latter is generated by the magnetic repulsive force which can be maintained semi-permanently, the frequency of maintenance can be reduced. 5 ○ The shifting stroke against the magnetic repulsive force exerted on the article holding members 12 can be set at a substantial length. Accordingly, it becomes possible to accommodate the variation of size and configuration of the article 1 within the range of stroke of the article holding members 12 . Also, by the article holding members 12 , an appropriate depression force can be exerted for maintaining an appropriate holding condition irrespective of the difference of the configuration and/or size of the article 1 set in the article holding portion 11. Therefore, good adaptivity for variation of the size and configuration of the article 1 can be attained. 6 ○ Since the pair of article holding members 12 are opposed across the article holding portion 11 and are biased by substantially equal magnitudes of the magnetic repulsive force to grasp the article 1 therebetween, the article 1 can be successfully centered within the article holding portion 11 irrespective of the configuration and size thereof. It should be noted that, in the shown embodiment, the article holder body 10A is formed of the polyurethane integral skin foam with an overall average density of 0.6 ∼ 0.9 (d/cm³), a ratio of skin portion density versus core portion density of 1.5 ∼ 2, and the thickness of the skin portion of 2 mm. As a result, 70 ∼ 80 of hardness (rubber hardness C scale) can be obtained at the outer skin portion. Although the invention has been illustrated and described with respect to exemplary embodiment thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto, without departing from the spirit and scope of the present invention. Therefore, the present invention should not be understood as limited to the specific embodiment set out above but to include all possible embodiments which can be embodies within a scope encompassed and equivalents thereof with respect to the feature set out in the appended claims.

Claims: A container holder (10) for holding a container during transportation of said container on a transporting conveyor (13), the holder defining an article holding portion (11) and being provided with a magnetic body (20), characterised in that the holder is formed of a urethane type foamed body which has a higher density at an outer skin portion than that of a core portion, and in that said magnetic body (20) is located at a bottom of said holder. A container holder (10) as claimed in claim 1, wherein a pair of container holding members (12) are arranged in opposition across said article holding portion of said container holder.

Inventors: HATANAKA SHIGEMI, HONMA YASUHIRO, KAMISHIOIRI NOBUYUKI, KOBAYASHI HIROAKI, OHMORI TOSHIYUKI, HATANAKA, SHIGEMI, HONMA, YASUHIRO, KAMISHIOIRI, NOBUYUKI, KOBAYASHI, HIROAKI, OHMORI, TOSHIYUKI
Applicants: KAO CORP, KAO CORPORATION
Application year: 1992
Main classification: B67C3
IPC codes: B67C3, B65B43, B65G21, B65D81