Laser resonator assembly

Abstract: A resonator assembly (10) particularly suited for a diode pumped solid state laser includes a glass planar support plate (20). At least two transparent mirror mounts (26,28) are bonded to the plate (20) using a UV curable adhesive. The resonator mirrors (22,24) are in turn bonded to the mounts (24,28) using a similar adhesive. The structure is easy to align and assemble and is low in cost. In addition, the assembly can be formed from materials having a low coefficient of thermal expansion so that the thermal stability is enhanced. Further, the transparent mirror mounts (26,28) provide enhanced stability while allowing transmission of laser radiation. A block (40) of a gain medium such as Nd:YAG, may be mounted in a Faraday effect magnet (48) bonded to the plate (20) and the frequency change of the gain medium with temperature be such that the variation of the resonant frequency of the resonator (20,24,40) with temperature maintains stability of operation. A pump beam (74) from a pump diode (70) can be directed through a mirror mount (26) into the resonator (22,24,40).

Description: Technical Field The subject invention relates to a resonator assembly particularly suited for diode pumped solid state lasers. Background of the Invention Over the years, a considerable amount of effort has been directed to developing laser resonator assemblies. For commercial applications, resonator assemblies should be stable, sturdy, easy to build and relatively low in cost. In the field of diode pumped solid state lasers, the resonator elements are often supported in a machined or cast fixture. More specifically, metal fixtures have been designed for receiving and supporting the laser gain medium and resonator mirrors. Examples of such resonator assemblies can be found in the following U.S. Patents Nos. 4,730,335; 4,731,795; 4,890,296; 4,653,056; 4,656,635; and 4,665,529. All of the latter designs have a number of drawbacks. For example, the machined or cast parts require relatively complex fabrication steps with close mechanical tolerancing. In addition, common metals which are used to form the assemblies have relatively high coefficients of thermal expansion. For example, the coefficient for aluminum is 24 x 10⁻⁶/C° while brass is 19 x 10⁻⁶/C°. While some metal compounds, such as Invar, have much lower coefficients of thermal expansion, they are difficult to machine and are not generally used for these applications. When the more common metals such as brass or aluminum are used to house the laser elements, the resonator dimensions will vary significantly with temperature changes. As the resonator dimensions change, the laser is subject to mode hops. These mode hops can result in amplitude instabilities in intracavity frequency doubled lasers and discontinuities in the frequency tuning for tunable single frequency lasers. US-A-4 749 842 discloses a laser diode-pumped monolithic solid-state ring laser comprising a laser crystal connected to a Cu block through a UV curing cement. The Cu block is connected to a heater through a layer of low melting point solder. The heater is bonded to a base plate by a UV curable cement. The present invention is defined by the independent claims hereinafter, to which reference should now be made. Features of preferred embodiments of the invention provide: a new optical assembly which is mechanically rigid; an optical assembly which has a low coefficient of thermal expansion and therefore is very stable with respect to temperature fluctuations; a resonator assembly which has a coefficient of thermal expansion matched to the gain medium so that the change in mirror spacing causes a shift in the cavity axial mode frequency which tracks the frequency shift with temperature of the gain medium (this thermal matching allows continuous tuning of a single frequency laser by varying the temperature of the laser. The thermal matching also minimizes instabilities in a frequency doubled laser); an optical design that is low in cost and easy to assemble; and a mounting member for supporting an optical element wherein the mounting member is aligned with and transparent to laser radiation. A preferred embodiment of the invention has a resonator assembly having a planar support plate formed from a transparent material. A pair of mirror mounts are bonded to the support plate by a UV curable adhesive. The adhesive is of the type the remains viscous until subjected to UV radiation. Accordingly, during fabrication of the assembly, the position of the mirror mounts can be continuously adjusted until they are properly aligned. UV radiation is then directed through the transparent support plate to cure the adhesive and fix the mounts in place. The resonator mirrors can then be attached to the mirror mounts. In the preferred embodiment, the mirror mounts are also transparent and a UV curable adhesive is used to bond the mirrors to the mounts. By this arrangement, during assembly, the position of the mirrors can be adjusted until the cavity is aligned. Then UV radiation is passed through the mirror mounts to fix the position of the mirrors. As can be appreciated, the subject approach facilitates assembly and alignment of the resonator. In addition, the mounting system is mechanically strong. Further, the transparent mirror mounts allow radiation to pass into and out of the resonant cavity. Another advantage to the subject approach is that the support plate and the mirror mounts can be formed from materials with relatively low coefficients of thermal expansion thereby increasing the stability of the system. In the preferred embodiment, the transparent support plate is formed from glass having a coefficient of thermal expansion significantly lower than common metals. If maximum stability is desired for single frequency operation, the support plate is formed from fused silica or other commercially available composite glasses. Alternatively, the material for the support plate can be selected so that as the temperature of the gain medium is varied to vary the output frequency of the laser, the axial modes in the resonant cavity will change in frequency at approximately the same rate so that mode hopping can be minimized. In the illustrated embodiment of a diode pumped, Nd:YAG laser, the support plate is formed from Pyrex®. A further advantage is that the planar support plate lends itself to the construction of planar and near planar ring resonators. The invention will now be described by way of example with reference to the accompanying drawings in which: Figure 1 is a perspective view of a laser having a resonator formed in accordance with the invention. Detailed Description of the Preferred Embodiment Turning to Figure 1, there is illustrated a laser 10 formed in accordance with the subject invention. The laser 10 is a unidirectional, diode pumped, frequency doubled Nd:YAG laser. A planar ring configuration is created with a pair of mirrors and an angled refracting surface formed on the gain material. More details regarding the specifics of the laser itself can be found in European patent application No. 91303076.3 (publication no. 0452069). In accordance with the subject invention, the resonator of the laser 10 is mounted on a planar support plate 20. Planar support plate 20 is transparent to UV radiation. By transparent, it is meant that the material will transmit at least five percent of the UV radiation. In the preferred embodiment, the plate is formed from glass. In this laser, the resonator is defined by a pair of mirrors 22 and 24. These mirrors are supported by mirror mounts 26 and 28, respectively. In the preferred embodiment, the mirror mounts are formed from fused silica which is transparent to UV radiation. The mirrors 22, 24 are bonded to the mounts 26, 28 and the mounts bonded to the support plate 20 using a UV curable adhesive. There are a number of UV curable adhesives available on the market. These adhesives come in a variety of viscosities. one adhesive which has been found suitable for use herein is Norland 61. This adhesive is quite good for bonding planar parts. If the parts are not planar, a more viscous adhesive, such as Norland 68 would be preferred. The primary bonded surfaces of the resonator are all planar to maximize mechanical strength. The basic elements discussed above would be sufficient to form a conventional linear resonator in accordance with the subject invention. In the preferred method, the mirror mounts 26 and 28 are placed on the support plate as close as possible to the desired location. A template can be used to locate the mirror mounts. A sufficient quantity of the UV curable adhesive is applied between the support plate and the mirror mounts. Since the adhesive will remain uncured, the position of the parts can be continuously adjusted until proper alignment is achieved. At this time, UV radiation can be directed through the support plate to cure the adhesive. In the preferred embodiment, a fiber optic cable is used to deliver light from an arc lamp to a spot underneath the support plate and then direct the light upwardly so that the UV radiation will penetrate up through the support plate. When subjected to UV radiation, the adhesive will cure in a approximately one minute. Once the mirror mounts are in place, the mirrors 22 and 24 can be attached thereto. In the preferred embodiment, the mirrors are planoconcave. The planar side of the mirrors are attached to the one of the planar sides of the mirror mounts. In a manner similar to that discussed above, the mirrors are placed in their approximate position with the UV adhesive between the mirror and the mount. The placement of the mirror can then be adjusted by sliding its plane surface over the plane surface of the mirror mount. As is well known, by translating a planoconcave mirror in this manner, the angular alignment of the resonator can be varied. For optimal results, the alignment process can be performed while the laser is running. once the cavity is aligned, UV radiation can be shined through the mirror mounts to cure the adhesive and set the mirror position. By using a thin, planar adhesive layer, dimensional changes associated with the adhesive curing process are minimized. As can be appreciated, this approach provides a resonator assembly with excellent structural rigidity. In addition, the parts can be easily aligned and manufactured at low cost. The support plate can also be formed from a material with a low coefficient of thermal expansion so that the stability of the laser is enhanced. The remainder of the elements illustrated in the Figures and used in the commercial embodiment of the subject invention will now be discussed. Laser 10 includes a solid state gain medium defined by a block of Nd:YAG 40. One face 42 of the gain medium 40 is angled in a manner to deflect the laser beam 44 by refraction. Angled face 42 in conjunction with mirrors 22 and 24 cooperate to define the ring path of the beam. Gain medium 40 is mounted in a magnet 48. Magnet 48 is U-shaped in configuration and the gain medium is received in the slot 50 thereof. The magnet is used to generate a nonreciprocal polarization rotation of the beam based on the Faraday effect. Magnet 48 is bonded to the support plate using a UV curable adhesive. In the preferred embodiment, the positions of the two mirrors 22 and 24 and the gain medium 40 are adjusted and aligned before the adhesives are set. In order to force the laser into unidirectional operation, an element which creates reciprocal polarization is also necessary. In the illustrated embodiment, this effect is achieved by mounting a quartz rotator plate 54 at Brewster's angle in the path of the beam. Plate 54 is bonded to a mount 56 which is turn bonded to the support plate 20. In the preferred embodiment, mount 56 is formed from aluminum and is bonded to the support plate with a UV curable adhesive. The final element illustrated within the resonant cavity is a KTP crystal 58 for second harmonic generation. The crystal 58 is connected to Peltier cooler 60 to allow temperature control of the KTP. The connection also allows the angle of the crystal to be adjusted relative to the support plate 20 to ensure optimum phasematching conditions. The cooler is, in turn, bonded to the support plate. The gain medium 40 is optically pumped from light from a laser diode 70. Laser diode 70 is mounted to a heat sink 72. The heat sink 72 is bonded to the support plate. Light 74 from the diode 70 is collimated by lens 76 and then directed into the cavity by a pair of anamorphic prisms 78 and 80 and a focusing lens 82. The prisms 78 and 80 are bonded to the support plate by a UV curable adhesive and function to shape the diode beam to achieve a better mode match with the beam circulating in the resonator. As seen in Figure 1, the beam 74 from diode laser 70 passes directly through the transparent mirror mount 26 and into the resonant cavity. since the mount is transparent it can be formed as a solid member without any aperture for transmitting the pump beam. In this manner, the structural rigidity of the mount is enhanced. The circulating fundamental beam 44 is frequency doubled by the KTP crystal 58. The doubled beam 90 passes out of the cavity through output coupler mirror 24 and directly through transparent mirror mount 28. A lens 92 for collimating the doubled beam 90 can be provided. Lens 92 is connected to an aluminum mount 94 which is in turn adhesively bonded to the support plate. In the preferred embodiment, a photocell 96 is provided to monitor the output power of the doubled beam 90. Photocell is mounted in a manner to detect a back reflection from lens 92. Photocell is connected to a mount 98 which is in turn adhesively bonded to the support plate 20. Mount 98 is formed from Schott filter glass, #BG 40, which filters any light from the fundamental beam or pump light emerging from the cavity while allowing the doubled green light at 532nm to enter lens 92. Photocell 96 is affixed on the back side of the mount so that the light is filtered twice. As noted above, one advantage to the subject resonator assembly is that the glass support plate will provide greater mechanical stability with respect to temperature changes when compared to the metal support structures used in the prior art. If maximum stability at a fixed wavelength is desired, the plate can be formed from a material such as fused silica which has a coefficient of thermal expansion of 4.0 x 10⁻⁷/C°. Another possibility is a composite glass sold under the trademark Zerodur by the Schott glass company and having a coefficient of thermal expansion less than 1.5 x 10⁻⁷/C°. In the preferred embodiment of the subject invention, the support plate is formed from Pyrex which has a coefficient of thermal expansion of 3.3 x 10⁻⁶/C° which is greater than that of fused silica but is well matched to the performance of the Nd:YAG gain medium. As noted above, the frequency output of these types of lasers is typically tuned by varying the temperature of the gain medium. If the mirror spacing is fixed, changing the temperature of the gain medium will eventually result in a mode hop. However, if the resonator spacing can be changed in a manner to track the change in output frequency from the gain medium, the bandwidth which can be scanned before a mode hop occurs can be increased. To achieve this goal, the laser is tuned by changing the temperature of both the gain medium and the support plate with a conventional temperature controller (not shown). As the output frequency of the gain medium is decreased by increasing its temperature, the support plate will expand such that the spacing between the mirrors 22 and 24 will also increase, decreasing the frequency of the lasing axial modes and reducing the occurrence of mode hops. Another advantage to the use of a planar support plate is that it lends itself to the easy fabrication of planar and near planar ring resonator structures as well as to the mounting of other optical elements located before or after the resonator. Alignment of the optical elements can be easily achieved by mounting each of the elements a similar distance from the planar surface of the support plate. The optical plane of the elements will then be parallel with the plane of the support plate. In the illustrated embodiment, the plane of the resonant ring is 6mm from the plane of the plate. Although providing the bonded surfaces with a planar configuration is preferable, it is also possible to use the UV curable adhesive in conjunction with gimbal type mounting structures. For example, the bottom of the mirror mounts can be provided with a spherical configuration which contacts the planar support plate. The angle of the mirror mount can then be adjusted to the desired orientation and then fixed by exposing the adhesive to UV radiation. When using UV curable adhesive it is only necessary that one of the parts be transparent. In the preferred embodiment, both the support plate and the mirror mounts are transparent. In this manner, the mirrors can be attached to the mounts with the UV adhesive. In addition, the input pump beam and the doubled output beam can pass directly through the transparent mounts. A ring laser assembled in accordance with the above description was operated unidirectionally and pumped with 450mW of incident light from a laser diode. When the laser was.operated without a nonlinear optical material in the cavity, stable single frequency output of 120mW at 1064nm was achieved. When a 5mm long KTP crystal was added into the ring, stable single frequency output of 19mW at 532nm was achieved. While the subject invention has been described with reference to a laser, it could be used in other optical layouts such as an external resonant ring. In addition, the subject approach could be used to fabricate the optical layout for a structure employed for directly doubling diodes. In summary, there has been disclosed a new approach for constructing a resonator particularly suited for a diode pumped solid state laser. The assembly includes a transparent planar support plate. At least two transparent mirror mounts are bonded to the plate using a UV curable adhesive. The resonator mirrors are in turn bonded to the mounts using a similar adhesive. The structure is easy to align and assemble and is low in cost. In addition, the assembly can be formed from materials having a low coefficient of thermal expansion so that stability can be enhanced. Further, the transparent mirror mounts provide enhanced stability while allowing transmission of laser radiation. While the subject invention has been described with reference to a preferred embodiment, other changes and modifications could be made therein, by one skilled in the art, without varying from the scope of the subject invention as defined by the appended claims.

Claims: A resonator assembly including a planar support plate (20) and a pair of resonator mirror structures each including a mirror (22, 24) and a mirror mount (26, 28), either said planar support plate (20) or said resonator mirror mounts (26, 28) being formed from a material transparent to UV radiation, and further including a UV curable adhesive connecting said mirror mounts (26, 28) to said plate (20). An assembly according to claim 1, wherein both said plate (20) and said mirror mounts (26, 28) are transparent to UV radiation. An assembly according to claim 1 wherein in each mirror structure either said mirror (22,24) or said mirror mount (26,28) is transparent to UV radiation and wherein said mirror (22,24) has a planar mounting surface and an opposed curved surface and wherein said mirror mount (26,28) has a planar mounting surface and wherein the planar mounting surfaces of said mirror (22, 24) and said mirror mount (26,28) are bonded by a UV curing adhesive. An assembly according to any preceding claim, wherein said support plate (20) is formed from glass or fused silica. An assembly according to claim 1, further including a solid state gain medium (40) connected to said support plate (20) between said mirror structures (22,26; 24,28). A method of fabricating a resonator assembly comprising the steps of: forming a planar support plate (20); forming a pair of mirror structures each including a mirror (22,24) and a mirror mount (26,28) wherein either the support plate (20) or the mirror mounts (26,28) are formed from a material transparent to UV radiation; applying a UV curable adhesive between the support plate (20) and the mirror mounts (26,28); and directing UV radiation to the adhesive through the support plate (20) or the mirror mounts (26,28) to cure the adhesive. A method according to claim 6, said resonator including a mirror (22,24) having a curved reflecting surface and an opposed planar attachment surface, said mirror mount (26,28) having a planar attachment surface and wherein either said mirror (22,24) or said mount (26,28) is formed from a material that is transparent to UV radiation, said method comprising the steps of: placing the planar attachment surface of the mirror (22,24) against the planar attachment surface of the mirror mount (26,28) with a UV curable adhesive located therebetween; adjusting the position of the mirror (22,24) by sliding the mirror (22,24) with respect to the mount (26,28) along the opposed planar attachment surfaces until the desired angular alignment of the resonator is achieved; and directing UV radiation to the adhesive through the transparent material to cure the adhesive and bond the mirror (22,24) to the mount (26,28) in the desired position whereby the angular alignment of the resonator assembly is facilitated.

Inventors: HARRIS JOHN RUSTY, JOHNSON JOHN KELLY, NIGHTINGALE JOHN LAWRENCE, HARRIS, JOHN RUSTY, JOHNSON, JOHN KELLY, NIGHTINGALE, JOHN LAWRENCE
Applicants: COHERENT INC, COHERENT, INC.
Application year: 1992
Main classification: H01S3
IPC codes: H01S3, G02B7