Control system for internal combustion engines

Abstract: A control system for an internal combustion engine (1) estimates an amount of fuel adhering to the inner surface of the intake passage (2), as well as an amount of fuel evaporated from fuel adhering to the inner surface of the intake-passage (2) and carried into the combustion chambers, determines an amount of supply fuel to be supplied to the engine (1), based upon operating conditions of the engine (1), the estimated adherent fuel amount, and the estimated carried-off fuel amount, and supplies the determined supply fuel amount into the intake passage (2). The control system corrects the estimated adherent fuel amount and the estimated carried-off fuel amount, in response to an amount of auxiliary air supplied to the fuel injection valves (6).

Description: This invention relates to a control system for internal combustion engines, and more particularly to a control system which controls the supply of fuel injected into an intake pipe in a manner compensating for a fuel amount adhering to the inner surface of the intake pipe. In conventional internal combustion engines of the type that fuel is injected into an intake pipe, there is a problem that some of injected fuel adheres to the inner surface of the intake pipe, so that a required amount of fuel cannot be drawn into the combustion chamber. To solve this problem, there has been proposed a fuel supply control method which estimates a fuel amount which is to adhere to the inner surface of the intake pipe and one which is to be drawn into the combustion chamber by evaporation from the fuel adhering to the intake pipe, and determines a fuel injection amount in dependence on the estimated fuel amounts (Japanese Provisional Patent Publication (Kokai) No. 61-126337). GB-A-2228592 also relates to a similar system in which an adherent fuel amount is estimated based on the quantity of fuel injected and the fuel adhesion and evaporation rates, the fuel adhesion rate being derived from throttle opening and coolant temperature, and the evaporation rate being derived from coolant temperature, intake air quantity and engine speed. On the other hand, a fuel injection system is known, in which air (so-called assist-air) is supplied to the fuel injection valves through ports provided in the vicinity thereof to promote atomization of fuel injected from the fuel injection valves (e.g. Japanese Provisional Patent Publication (Kokoku) No. 55-9555). The above proposed or known systems or methods are intended to solve their respective problems alone. However, in actuality, unless all the problems are solved at the same time, the air-fuel ratio of a mixture supplied to an internal combustion engine cannot be accurately controlled to a desired value. In any event, at least the problem of adherence of fuel to the inner surface of the intake pipe has to be taken into consideration in solving the problems mentioned above. However, a mere combination of two or more of the above-mentioned systems or methods cannot lead to successful control of the air-fuel ratio. It is a feature of the invention to accurately control the air-fuel ratio in dependence on the amount of fuel adhering to the intake pipe inner surface as well as the amount of auxiliary air (assist air) supplied to the fuel injection valves. The present invention provides a control system for an internal combustion engine having at least one combustion chamber, and an intake passage having an inner surface, the control system comprising: operating condition detecting means for detecting operating conditions of the engine; adherent fuel amount estimating means for estimating an amount of adherent fuel adhering to the inner surface of the intake passage; carried-off fuel amount estimating means for estimating an amount of carried-off fuel evaporated from fuel adhering to the inner surface of the intake passage and carried into the combustion chamber; supply fuel amount determining means for determining an amount of supply fuel to be supplied to the engine, based upon operating conditions of the engine detected by the operating condition detecting means, the adherent fuel amount estimated by the adherent fuel amount estimating means, and the carried-off fuel amount estimated by the carried-off fuel amount estimating means; and fuel supply means for supplying the supply fuel amount determined by the supply fuel amount determining means into the intake passage; characterised in that the engine has fuel injection means having an injection port, and auxiliary air supply means for supplying auxiliary air to the fuel injection means at a zone in the vicinity of the injection port; and in that the control system further comprises estimated fuel amount correcting means for correcting the adherent fuel amount estimated by the adherent fuel amount estimating means, and the carried-off fuel amount estimated by the carried-off fuel amount estimating means, in response to an amount of the auxiliary air. Preferably, the fuel injection means has heating means for heating fuel injected by the fuel injection means, the estimated fuel amount correcting means correcting the adherent fuel amount and the carried-off fuel amount, based upon an amount of heat generated by the heating means. Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Fig. 1 is a block diagram showing the whole arrangement of a fuel supply control system for an internal combustion engine, according to a preferred embodiment of the invention; Fig. 2 is a cross-sectional view of essential parts of a fuel injection valve provided in the system of Fig. 1; Fig. 3 is a flowchart of a program for calculating a fuel injection period Tout; Figs. 4 (a), (b), and (c) show tables for calculating correction coefficients for correcting a direct supply ratio A and a carry-off ratio B; Fig. 5 is a flowchart of a program for calculating an intake pipe-adherent fuel amount TWP(N); Fig. 6 is a graph showing the relationship between engine coolant temperature TW and heater supply power PH; Fig. 7 is a graph showing transient characteristics of the air-fuel ration A/F; and Fig. 8 is a block diagram showing a variation of an assist-air supply system employed in the Fig. 1 embodiment. Referring first to Fig. 1, there is illustrated the whole arrangement of a fuel supply control system of an internal combustion engine, according to a preferred embodiment of the invention. In the figure, reference numeral 1 designates an internal combustion engine for automotive vehicles. The engine is a four-cylinder type, for instance. Connected to the cylinder block of the engine 1 is an intake pipe 2 across which is arranged a throttle body 3 accommodating a throttle valve 301 therein. A throttle valve opening (Θ TH ) sensor 4 is connected to the throttle valve 301 for generating an electric signal indicative of the sensed throttle valve opening and supplying same to an electronic control unit (hereinafter "the ECU " ) 5. Fuel injection valves 6, only one of which is shown, are inserted into the interior of the intake pipe 2 at locations intermediate between the cylinder block of the engine 1 and the throttle valve 301 and slightly upstream of respective intake valves, not shown. The fuel injection valves 6 are connected to a fuel tank via a fuel pump (not shown), and electrically connected to the ECU 5 to have their valve opening periods controlled by signals therefrom. An intake pipe absolute pressure (PBA) sensor 10 is provided in communication with the interior of the intake pipe 2 via a conduit 9 at a location immediately downstream of the throttle valve 301 for supplying an electric signal indicative of the sensed absolute pressure within the intake pipe 2 to the ECU 5. An engine coolant temperature (TW) sensor 11 is mounted in the cylinder block of the engine 1, for supplying an electric signal indicative of the sensed engine coolant temperature TW to the ECU 5. An engine rotational speed (NE) sensor 12 is arranged in facing relation to a camshaft or a crankshaft of the engine 1, not shown. The engine rotational speed sensor 12 generates a pulse as a TDC signal pulse at each of predetermined crank angles whenever the crankshaft rotates through 180 degrees, the pulse being supplied to the ECU 5. An 0 2 sensor 13 as an exhaust gas ingredient concentration sensor is mounted in an exhaust pipe 14 connected to the cylinder block of the engine 1, for sensing the concentration of oxygen present in exhaust gases emitted from the engine 1 and supplying an electric signal indicative of the detected value of the oxygen concentration to the ECU 5. An atmospheric pressure sensor 20 is connected to the ECU 5 to supply same with a signal indicative of the sensed atmospheric pressure. Each fuel injection valve 6 is provided with a heater for heating injected fuel and an air chamber forming part of an assist air supply system (auxiliary air supply means), see Fig. 2. The air chamber is connected to the interior of the intake pipe 2 at a location upstream of the throttle valve 301 via an assist air passage 61. Arranged across the assist air passage 61 are an idling adjusting screw 63, an assist air amount control valve 64, and an air heater 65 which are commonly provided for all the engine cylinders. The assist air amount control valve 64 is formed by a solenoid valve, the valve opening of which can be linearly varied and which is electrically connected to the ECU 5 to be controlled by a control signal from the ECU 5. Fig. 2 shows the internal construction of the fuel injection valve 6. In the figure, reference numeral 601 designates a valve element which is axially slidably fitted in a valve housing 610. When the valve element 601 moves upward as viewed in the figure, the injection valve 6 opens so that fuel is injected into a passage 606 through a nozzle 602. The passage 606 opens into the intake pipe 2. An air chamber 604 is defined around the valve housing 610 and is communicated with the assist air passage 61 via an inlet port 603. The air chamber 604 is also communicated with two assist air injection holes 605 through which assist air is supplied to a zone in the vicinity of the nozzle 602. Provided around the passage 606 is a heater 608 formed, e.g., by a ceramic heater, and is electrically connected to the ECU 5 by means of a power supply wire 609. The heater 608 is supported on a heater collar 611. Electric power PH supplied to the heater 608, i.e. heating calories supplied to the heater 608, is controlled so as to increase as the engine coolant temperature TW is lower, as shown in Fig. 6. The heater 608 serves to promote atomization of injected fuel even when the engine temperature is low. The ECU 5 comprises an input circuit having the functions of shaping the waveforms of input signals from various sensors, shifting the voltage levels of sensor output signals to a predetermined level, converting analog signals from analog-output sensors to digital signals, and so forth, a central processing unit (hereinafter "the CPU") which executes programs for controlling the fuel injection valves 6 and the assist air amount control valve 64, etc., memory means storing maps and tables, referred to hereinafter, and various operational programs which are executed in the CPU and for storing results of calculations therefrom, etc., and an output circuit which outputs control or driving signals to the fuel injection valves 6, the assist air amount control valve 64, etc. The CPU operates in response to the above-mentioned signals from the sensors to determine operating conditions in which the engine 1 is operating, such as an air-fuel ratio feedback control region in which the fuel supply is controlled in response to the detected oxygen concentration in the exhaust gases, and open-loop control regions, and calculates, based upon the determined operating conditions, the valve opening period or fuel injection period Tout over which the fuel injection valves 6 are to be opened, by the use of the program of Fig. 3 in synchronism with inputting of TDC signal pulses to the ECU 5. The CPU supplies via the output circuit the driving signals based upon the fuel injection period Tout determined as above to the fuel injection valves 6 to open same over the fuel injection period Tout. The fuel injection period Tout is proportional to the fuel injection amount, and therefore will be hereinafter referred to as the fuel injection amount. Fig. 3 shows the program for calculating the fuel injection amount Tout. This program is executed upon generation of each TDC signal pulse and in synchronism therewith. At a step S1, a direct supply ratio A and a carry-off ratio B are calculated. The direct supply ratio A is defined as a ratio of a fuel amount directly or immediately drawn into a combustion chamber to the whole fuel amount injected in a cycle, the direct supply ratio including a fuel amount carried off the inner surface of the intake pipe 2 by evaporation etc., in the same cycle. The carry-off ratio B is defined as a ratio of a fuel amount carried off the inner surface of the intake pipe 2 by evaporation, etc., and drawn into the combustion chamber in the present cycle to the whole fuel amount which adhered to the inner surface of the intake pipe 2 in the last or immediately preceding cycle. The direct supply ratio A and the carry-off ratio B are read, respectively, from an A map and a B map set in accordance with coolant temperature TW and intake pipe absolute pressure PBA, in response to the detected TW and PBA values. The direct supply ratio A and the carry-off ratio B may be calculated by interpolation, if required. At the next step S2, first, second and third correction coefficients KA1 to KA3 and KB1 to KB3, which correct the direct supply ratio A and the carry-off ratio B, are calculated. The first correction coefficients KA1 and KB1 out of the correction coefficients KA1-3 and KB1-3 for the direct supply ratio A and the carry-off ratio B are determined based upon the assist air amount QA, as shown in Fig. 4(a). The assist air amount QA can be calculated from the atmospheric pressure PA and the intake pipe absolute pressure PBA, since the opening area of the assist air injection holes 605 of the fuel injection valve 6 is always constant. Alternatively, the assist air amount QA may be obtained by first detecting the valve opening of the assist air amount control valve 64, and then calculating the assist air amount QA from the detected valve opening and the engine rotational speed NE and the intake pipe absolute pressure PBA or from a valve opening command value for the control valve 64 and the NE and PBA values. The second correction coefficients KA2 and KB2 are determined from the electric power PH supplied to the heater 608 of the fuel injection valve 6, as shown in Fig. 4(b). The reason for increasing the first correction coefficients KA1 and KB1 as the assist air amount QA increases is that when the assist air amount QA supplied to the fuel injection valve 6 increases, the direct supply ratio A and the carry-off ratio B apparently increase correspondingly. Also the second correction coefficients KA2 and KB2 are similarly set as shown in Fig. 4(b). The third correction coefficients KA3 and KB3 are determined in response to the engine rotational speed NE, as shown in Fig. 4 (c). Specifically, according to Fig. 4 (c), the correction coefficient KA3 for correcting the direct supply ratio A is set such that it increases as the engine rotational speed NE increases. The third correction coefficient KB3 for correcting the carry-off ratio B is set likewise. The reason why the third correction coefficients KA3 and KB3 are thus increased as the engine rotational speed NE increases is that the direct supply ratio A and the carry-off ratio B apparently increase as the intake air flow speed in the intake pipe increases with an increase in the engine rotational speed NE. Next, at a step S3, corrected values Ae and Be of the direct supply ratio and the carry-off ratio are calculated by the use of the following equations (1) and (2): Ae = A x KA1 x KA2 x KA3 Be = B x KB1 x KB2 x KB3 Further, (l - Ae) and (l - Be) are calculated at a step S4, where the values Ae, (1 - Ae) and (l - Be) thus calculated are stored into a RAM of the ECU 5 for use in a program shown in Fig. 5, which will be described hereinafter followed by the program proceeding to step S5. At step S5, it is determined whether or not the engine is being started. If the answer is affirmative (YES), the fuel injection amount Tout is calculated based upon a basic fuel amount Ti for use at the start of the engine, and then the program is terminated. If the answer to the question of the step S5 is negative (NO), i.e. if the engine is not being started, a required fuel amount TCYL(N) for each cylinder, which does not include an additive correction term Ttotal, referred to hereinafter, is calculated by the use of the following equation (3), at a step S6: Tcyl(N) = TiM x Ktotal(N) where (N) represents a number allotted to the cylinder for which the required fuel amount Tcyl is calculated. TiM represents a basic fuel amount to be applied when the engine is under normal operating conditions (other than the starting condition) and is calculated in response to the rotational speed NE and the intake pipe absolute pressure PBA. Ktotal(N) represents the product of all correction coefficients (e.g. a coolant temperature-dependent correction coefficient KTW and a leaning correction coefficient KLS) which are calculated based upon engine operating parameter signals from various sensors excluding an air-fuel ratio correction coefficient K02 which is calculated based on an output signal from the 0 2 sensor 13. At a step S7, a combustion chamber supply fuel amount TNET, which should be supplied to the corresponding combustion chamber in the present injection cycle, is calculated by the use of the following equation (4): TNET = Tcyl(N) + Ttotal - Be x TWP(N) where Ttotal is the sum of all additive correction terms (e.g. an acceleration fuel-increasing correction term TACC), which is calculated based on engine operating parameter signals from various sensors. The value Ttotal does not include an ineffective time correction term TV, referred to later. TWP(N) represents an intake pipe-adherent fuel amount (estimated value), which is calculated by the program of Fig. 5. (Be x TWP(N)) corresponds to an amount of fuel, which is evaporated from fuel adhering to the inner surface of the intake pipe 2 and carried into the combustion chamber. A fuel amount corresponding to the fuel amount carried off the intake pipe inner surface need not be injected, and, therefore, is to be subtracted from the value Tcyl(N) in the equation (4). At a step S8, it is determined whether or not the value TNET calculated by the equation (4) is larger than a value of 0. If the answer is negative (NO), i.e. if TNET ≤ 0, the fuel injection amount Tout is set to 0, followed by terminating the program. If the answer at the step S8 is affirmative (YES), i.e. if TNET > 0, the TOUT value is calculated by the use of the following equation (5): Tout = TNET(N)/Ae x K02 + TV where K02 is the aforementioned air fuel ratio correction coefficient calculated in response to the output from the O 2 sensor 13. TV is the ineffective time correction term. Thus, a fuel amount corresponding to TNET(N) X K02 + Be x TWP(N) is supplied to the combustion chamber by opening the fuel injection valve 6 over the time period Tout calculated by the equation (5). Fig. 5 shows the program for calculating the intake pipe-adherent fuel amount TWP(N), which is executed upon generation of each crank angle pulse which is generated whenever the crankshaft rotates through a predetermined angle (e.g. 30 degrees). At a step S21, it is determined whether or not the present loop of execution of this program falls within a time period after the start of the calculation of the fuel injection amount Tout and before the fuel injection is completed (hereinafter "injection control period"). If the answer is affirmative (YES), a first flag FCTWP(N) is set to a value of 0 at a step S32, followed by terminating the program. If the answer at the step S21 is negative (NO), i.e. if the present loop is not within the injection control period, it is determined at a step S22 whether or not the first flag FCTWP(N) is equal to 1. If the answer is affirmative (YES), that is, if FCTWP(N) = 1, the program jumps to a step S31, whereas if the answer is negative (NO), i.e. if FCTWP(N) = 0, it is determined at a step S23 whether or not the engine is under fuel cut (the fuel supply is interrupted). If the engine is not under fuel cut, the intake pipe-adherent fuel amount TWP(N) is calculated at a step S24 by the use of the following equation (6), then a second flag FTWPR(N) is set to a value of O, and the first flag FCTWP(N) is set to a value of 1 at steps S30 and S31, followed by terminating the program: TWP(N) = (1 - Be) x TWP(N) (n - 1) + (1 - Ae) x (Tout(N) - TV) where TWP(N)(n - 1) represents a value of TWP(N) obtained on the last occasion, and Tout(N) an updated or new value of the fuel injection amount Tout which has been calculated by the program of Fig. 3. The first term on the right side corresponds to a fuel amount remaining on the inner surface of the intake pipe 2 without being carried into the combustion chamber, out of the fuel previously adhering to the inner surface of the intake pipe 2, and the second term on the right side corresponds to a fuel amount newly adhering to the inner surface of the intake pipe 2 out of newly injected fuel. If the answer at the step S23 is affirmative (YES), i.e. if the engine is under fuel out, it is determined at a step S25 whether or not the second flag FTWPR(N) has been set to a value of 1. If the answer is affirmative (YES), i.e. if FTWPR(N) = 1, the program jumps to the step S31. If the answer is negative (NO), i.e. if FTWPR(N) = 0, the adherent fuel amount TWP(N) is calculated by the use of the following equation (7) at a step S26, and then the program proceeds to a step S27: TWP(N) = (1 - Be) x TWP(N)(n -1) The equation (7) is identical with the equation (6), except that the second term on the right side is omitted. The reason for the omission is that there is no fuel newly adhering to the intake pipe inner surface, due to fuel cut. At the step 27, it is determined whether or not the calculated TWP(N) value is larger than a very small predetermined value TWPLG. If the answer is affirmative (YES), i.e. if TWP(N) > TWPLG, the program proceeds to the next step S30. If the answer at the step S27 is negative (NO), i.e. if TWP(N) ≤ TWPLG, the TWP(N) value is set to a value of 0 at a step S28, and then the second flag FTWPR(N) is set to a value of 1 at a step S29, followed by the program proceeding to the step, at a step S31. According to the program of Fig. 5 described above, the intake pipe-adherent fuel amount TWP(N) can be accurately calculated. Moreover, an appropriate fuel amount can be supplied to the combustion chamber of each cylinder, which reflects the fuel amount adhering to the inner surface of the intake pipe 2 as well as the fuel amount carried off the adherent amount. Further, according to the preferred embodiment described above, the direct supply ratio A and the carry-off ratio B are corrected by the first correction coefficients KA1 and KB1, which are determined in response to the assist air amount, and the second correction coefficients KA2 and KB2, which are determined in response to the electric power supplied to the heater 608. Thus, the fuel injection amount can be calculated with the assist air supply and/or heating by the heater taken into account. As a result, it is possible to accurately control the air-fuel ratio of a mixture supplied to the combustion chamber to a desired valve. This will be further explained with reference to Fig. 7. Let it be assumed that, as shown in the figure, the air-fuel ratio is controlled to a value of 14.7 as a desired value from an initial condition in which the air-fuel ratio is on the rich side with respect to 14.7. Unless the direct supply ratio A and the carry-off ratio B are corrected in response to the assist air amount, the transient response is such as shown by the broken line in Fig. 7 in the case where the assist air amount is small, whereas it is such as shown by the chain line in the case where the assist air amount is large. In contrast, according to the preferred embodiment, an excellent transient response can be obtained, as shown by the solid line. Fig. 8 shows the whole arrangement of another example of the assist air supply system applicable to the invention. The other elements and parts than those shown in the figure are identical with those in Fig. 1. In Fig. 8, a restriction 129 is provided in the assist air passage 61, and pressure sensors 127 and 128 are arranged in communication with the assist air passage 61 at opposite sides of the restriction 129. The pressure sensors 127, 128 are electrically connected to the ECU 5 to supply same with signals indicative of the respective pressure values. Provided across the assist air passage 61 downstream of the pressure sensors 127, 128 (on the fuel injection valve side) is an air pump 126, which is electrically or mechanically driven by the ECU 5 in response to operating conditions of the engine. By virtue of the provision of the air pump 126, the-assist air amount can be more suitably controlled in response to engine operating conditions, irrespective of the pressure difference between atmospheric pressure (PA) and the intake pipe absolute pressure PBA. In the present embodiment, the assist air amount QA is calculated based upon the opening area of the restriction 129 and the pressure values sensed by the pressure sensors 127, 128. According to the embodiment described above, the intake pipe-adherent fuel amount and the carried-off fuel amount are corrected in response to the assist air amount supplied to a zone in the vicinity of the fuel injection port of the fuel injection valve and the fuel injection amount can be calculated with the assist air supply as well as the intake pipe-adherent fuel amount taken into account, whereby it is possible to accurately control the air-fuel ratio of a mixture supplied to the engine cylinders to a desired value. Further, according to the preferred embodiment, the intake pipe-adherent fuel amount and the carried-off fuel amount are corrected in response to the heating calorie amount, whereby it is possible to more accurately control the air-fuel ratio.

Claims: A control system for an internal combustion engine (1) having at least one combustion chamber, and an intake passage (2) having an inner surface, said control system comprising: operating condition detecting means for detecting operating conditions of said engine (1); adherent fuel amount estimating means for estimating an amount of adherent fuel adhering to said inner surface of said intake passage; carried-off fuel amount estimating means for estimating an amount of carried-off fuel evaporated from fuel adhering to said inner surface of said intake passage (2) and carried into said combustion chamber (1); supply fuel amount determining means for determining an amount of supply fuel to be supplied to said engine (1), based upon operating conditions of said engine (1) detected by said operating condition detecting means, said adherent fuel amount estimated by said adherent fuel amount estimating means, and said carried-off fuel amount estimated by said carried-off fuel amount estimating means; fuel supply means for supplying said supply fuel amount determined by said supply fuel amount determining means into said intake passage (2); characterised in that said engine has fuel injection means (6) having an injection port, and auxiliary air supply means (61,64) for supplying auxiliary air to said fuel injection means at a zone (606) in the vicinity of said injection port; and in that said control system further comprises estimated fuel amount correcting means for correcting said adherent fuel amount estimated by said adherent fuel amount estimating means, and said carried-off fuel amount estimated by said carried-off fuel amount estimating means, in response to an amount of said auxiliary air. A control system as claimed in claim 1, wherein said fuel injection means has heating means for heating fuel injected by said fuel injection means, said estimated fuel amount correcting means correcting said adherent fuel amount and said carried-off fuel amount, based upon an amount of heating calorie generated by said heating means.

Inventors: HARA YOSHIHISA, MIYASHITA KOTARO, OGAWA KEN, HARA, YOSHIHISA, MIYASHITA, KOTARO, OGAWA, KEN
Applicants: HONDA MOTOR CO LTD, HONDA GIKEN KOGYO KABUSHIKI KAISHA
Application year: 1992
Main classification: F02D35
IPC codes: F02D43, F02D41, F01L9, F02D13, F02M25