Method and apparatus for unloading powder from a container

Abstract: A bulk unloader (10) for emptying powder from an original box shaped shipping container (11) has a support platform (12) with a cradle (44) angularly mounted thereto for holding the container (11) in a tilted position so that one of its corners is lower than the others. A vibrator (42), attached to the cradle (44), loosens the powder to facilitate movement of the powder towards the container's (11) lowest corner. A pump (52) connected to the outlet end (56) of a hollow pick-up tube (54), having an inlet end (66) positioned adjacent the containers (11) lowest corner (76), draws powder from the container (11), into the inlet end (66) of the pick-up tube (54) and then transfers the powder to a powder spray gun (59). The lower end (66) of the pick-up tube (54) is designed to prevent the plastic bag (13) lining the shipping container (11) from blocking the inlet end (66) of the pick-up tube (54). A vibration dampening means (78,84,86) is provided between the cradle (44) and the support platform (12) to prevent vibrations from being transferred from the cradle (44) to the support platform (12).

Description: This invention relates to an apparatus and method for unloading powder from a shipping container. More specifically, the invention covers an apparatus and method for unloading powder coating material from a plastic liner within a box shaped shipping container. In electrostatic finishing with a powder coating material, the powder is typically delivered to a spray gun from a hopper. For example, the powder can be transferred from a shipping drum to a hopper associated with a powder spray system, as disclosed in U.S. Patent No. 4,5⊘5,623, assigned to Nordson Corporation, the assignee of this invention. The 4,5⊘5,623 patent shows and describes the fluidization and withdrawal of the powder from a cylindrical shipping drum being supported with its axis at a 45 degree angle to vertical. The fluidized powder is then transferred to a feed hopper and pumped from the feed hopper to a spray gun for application to a substrate. Alternatively to shipping powder in a drum, the original shipping container may also be a smaller container which is typically a square or rectangular cardboard box having an inner plastic liner, i.e. a plastic bag. Normally, the plastic bag is picked up out of the box and the powder is dumped from the plastic bag into the hopper which feeds the spray guns. Attempts have been made to transfer the powder directly from the box to the spray gun hopper or directly to a spray gun by means of a suction tube, however, various difficulties have been experienced with these prior attempts. For example, when the powder level is close to the bottom of the container, the powder tends to gets stuck in the folds of the plastic liner which then must be manually moved about to free the powder and direct it towards the suction tube, or alternatively, the suction tube must be moved to the location of the powder. During this manual procedure, the machine operator has to be careful that powder transfer from the container is not blocked by the plastic liner being sucked against the inlet of the suction tube. The problem of the plastic liner can occur whenever the powder level is near the bottom of the container and therefore the machine, even though it is intended as an automatic transport device, must be manned by an operator to ensure that substantially all of the powder is removed from the container. Moreover, if this type of a device is used to transport powder directly to a spray gun, rather than to an intermediate spray gun hopper, the powder flow through the gun can be very uneven, especially as the powder level is near the bottom of the box, even if the operator is carefully adjusting the bag and suction tube, which causes inferior powder coating. GB-A-2195975 describes a tiltable stand for a powder container including a cradle by which the container is positioned with a corner lowermost. A triangular cover is secured over the lower half of the container top face to prevent powder spillage as the container is tilted. Powder is withdrawn from a container supported on the stand by use of a probe either fixed to the cover or inserted in a socket therein. It is an object of the present invention to provide an apparatus and method for automatically unloading all of the powder from an original box type shipping container with a minimum of human operator attention. It is a further object of the invention to provide an apparatus for unloading powder coating material from a boxed shaped shipping container which is easily transportable and simple and inexpensive to manufacture. Apparatus for unloading powder from a plastic liner within a box-shaped container comprises a cradle for supporting the container in a tilted attitude with an edge or corner lowermost and in a predetermined position to provide a lowermost interior portion in a predetermined position, a pick-up tube having a lower inlet end with at least one inlet opening and an upper outlet end for discharging the powder, and means associated with the upper outlet end of the pick-up tube for drawing powder from the container into the inlet opening of the pick-up tube and discharging the powder material from the outlet end, characterised in that the apparatus includes a support arm projecting over the top of the container for supporting the pick-up tube, the support arm and cradle cooperating such that the pick-up tube is movable in a generally vertical direction to a substantially vertical orientation within the container with the lower inlet end of the pick-up tube in the lowermost interior portion of the container which is maintained in the predetermined position by the cradle. Another aspect of the invention comprises a cradle for supporting the container in a tilted attitude with an edge or corner lowermost and in a predetermined position to provide a lowermost interior portion in a predetermined position and a corner uppermost and in a predetermined position, a pick-up tube having a lower inlet end with at least one inlet opening and an upper outlet end for discharging the powder, and means associated with the upper outlet end of the pick-up tube for drawing powder from the container into the inlet opening of the pick-up tube and discharging the powder material from the outlet end, characterised in that the apparatus includes a support bracket releasably attachable to the uppermost corner of the container for supporting the pick-up tube, the support bracket and cradle cooperating such that the pick-up tube is movable in a generally vertical direction to a substantially vertical orientation within the container with the lower inlet end of the pick-up tube in the lowermost interior portion of the container which is maintained in said predetermined position by the cradle. The apparatus preferably includes a support platform, the cradle being mounted to the platform for supporting the box shaped container in a tilted position with respect to horizontal. The lowermost interior portion of the container, when in the tilted position, may be either an interior edge or interior corner. A mechanism associated with the cradle device, promotes the movement of the powder within the container towards the lowermost interior portion. The lower end of the pick-up tube may be closed and the inlet opening positioned above the closed end. Further, in a preferred embodiment of the second aspect the cradle is carried on a hand truck which further includes a rectangular basket for supporting the control unit of the apparatus in such a fashion that it is easily removed and replaced The cradle positions one corner of the container lower than all the others and another corner of the container higher than all others and the support bracket is installed on the highest corner. There is therefore also provided a method of unloading powder from a plastic liner within a boxed shaped container which includes the following steps. The boxed shaped container is supported in a tilted position to produce a lowermost interior portion of the container. Then, the powder within the container is moved towards the lowermost interior portion. Next, the powder is drawn from out of the lowermost interior portion of the container and transferred to a location external to the container. The structure, operation, and advantages of the presently preferred embodiment of the invention will become further apparent upon consideration of the following description taken in conjunction with the accompanying drawings, wherein: FIG. 1 is a side elevational view of a bulk unloader in accordance with the present invention; FIG. 2 is a back elevational view of the bulk unloader of the present invention taken along line 2-2 of FIG. 1; FIG. 3 is an elevational view in partial cross section of a suction tube in accordance with the invention; FIG. 4 is a view through line 4-4 of FIG. 3; FIG. 5 shows a side, elevational view of an alternative embodiment of the invention; FIG. 6 shows a front, elevational view of the hand truck employed in the FIG. 5 embodiment; FIG. 7 shows a top view of the bracket of the FIG. 5 embodiment installed on the uppermost corner of the container; and FIG. 8 shows a side, elevational view taken along line 8-8 of FIG. 7 of the bracket installed on the uppermost corner of the container. Referring to FIGS. 1 & 2, there is illustrated a bulk unloader 10 in accordance with one preferred embodiment of the present invention for unloading an original shipping container 11 of coating material. Shipping container 11 is a rectangularly shaped box which can be of various sizes and contains about 22.7kg (fifty pounds) of spray powder in a plastic bag forming a plastic liner 13. For example, the side walls, top and bottom of the box can typically be dimensioned anywhere from about 46cm (18 inches) by about 46cm (18 inches) to about 61cm (24 inches) by about 61cm (24 inches). However, the specific size of the container 11 is not critical as the unloader can be sized to accommodate containers having a wide range of rectangular or square shapes and sizes. The unloader 1⊘ has a movable, support structure such as a rectangular support platform 12 with wheels 14 at each of its four corners. A hollow, vertical control housing 16 is preferably mounted at one corner of the platform 12. The control housing has two triangular support arms 18 mounted at the upper end of the housing. A spray unit 2⊘ is disposed between the support arms 18 and pivotally secured thereto by conventional means, such as pivot pins 22. An air supply line 24 is connected at one end to the spray unit 2⊘. The spray unit 2⊘ controls the air flow through air lines 26 and 28. The control housing 16 has an air inlet 3⊘ which is connected to a source of pressurized air, not shown. The inlet 3⊘ delivers pressurized air into the air supply line 24. A gauge 32, connected to the air inlet 3⊘ by an air line 34, indicates the pressure of the air delivered to the spray unit 2⊘. The control housing also has an on/off switch 36 connected to a source of electrical power, not shown. An electrical line 37 carries electrical current from the switch 36 to a power regulator 38. The power regulator controls the amount of electrical current directed through a power line 4⊘ to a vibrator 42 secured to the cradle 44 discussed hereinafter. A support arm 46, connected at a first end 48 to the control housing 16, overlies the platform 12 and has a second end 5⊘ located above the cradle 44, as discussed herein. A powder pump 52 is positioned at the second end 5⊘ of the support arm 46. In the preferred embodiment, powder pump 52 is a Model 1⊘⊘ Plus™ pump manufactured by Nordson Corporation of Westlake, Ohio, although other powder pumps would also be suitable such as the one shown in U.S. Patent No. 4,615,649 Such pumps typically include two pressurized air line inputs, such as the lines 26 and 28 of FIG. 1. Air line 26 would be the flow air line and is directly connected to the pumping chamber which draws powder up pick-up tube 54 into the pump 52. Air line 28, on the other hand, would be the diffuser air line and would be connected to the diffuser chamber of the pump to evenly mix, or diffuse, the powder within the air stream and to vary the ratio of air to powder which is pumped from the pump. Pick-up tube 54, in the present invention as will be described below, is removably attached to the powder pump 52. A feed line 58 carries powder coating material transported by pressurized air from pump 52 to a powder spray gun 59. The pick-up tube 54 is removably attached to the pump 52 at its upper end 56, as seen in FIG. 3. Upper end 56 carries a pair of o-rings 58a, 58b which are received within a pair of grooves 59a, 59b, respectively. Upper end 56 first slides through hole 64 extending through end 5⊘ of arm 48 and is then frictionally received within bore 52a in the bottom of pump 52, which is similar to bore 76 in support block 75 of the 4,615,649 patent, by means of the compression of o-rings 58a, 58b between grooves 59a, 59b and bore 52a. O-rings 58a, 58b in this compressed state seal pick-up tube 54 to pump 52 against air leaks. The lower inlet end 66 of the tube 54, as seen in FIGS. 3 & 4, has a plug 68 to close the open end 7⊘ of the hollow bore 71 extending the length of tube 54. Inlet openings 72, extending through the walls of the tube 54, are disposed near the lower inlet end 66 and spaced slightly above the plug 68. While two openings 72 are illustrated, it is within the teachings of the invention to use any number of openings as required. The pick-up tube 54 is positioned to overlie the lower corner 76 of the cradle 44 in this preferred embodiment. The cradle 44 has a substantially square base plate 74 secured at lower corner 76 to the platform 12 by a vibration damping isolation mount 78. Two opposite corners 8⊘ and 82 of the base plate 74 are also connected to the platform 12 by vibration damping isolation mounts 84 and 86, respectively. The vibration damping isolation mounts 78, 84 and 86, are preferably constructed of an elastomeric material to prevent the transmission of vibrations generated by a vibrator 42 (later described) from the cradle 44 to the platform 12. While the upper corner 88 of the plate 74 is not illustrated as being connected to the platform 12, it is within the terms of the invention to provide a mounting between the plate and platform at upper corner 88, if desired. The cradle 44 has two, substantially square side plates 9⊘ and 92 which are mounted to the base plate 74 so as to project vertically upward from the base plate at a right angle thereto. Side plate 9⊘ has a lower edge surface 94 which is attached along the length of edge surface 96 of the base plate 74. Side plate 9⊘ has a side edge surface 98 which is abutted against and adjoined to a side edge surface 1⊘⊘ of the side plate 92. Side plate 92 has a lower edge surface 1⊘2 which is attached along the length of edge surface 1⊘4 of the base plate 74. The base plate 74 and two side plates 9⊘ and 92 converge to form lower or cradle corner 76 and form the base and adjoining side walls of a partial cube. The cradle 44 is supported by the isolation mount 78 on platform 12 so that lower corner 76 is positioned close to the platform 12. The plane through the base plate 74, as illustrated in FIG. 2, is preferably disposed at an angle "a" of about 25 to about 6⊘ degrees to the platform 12, more preferably at an angle of about 3⊘ to about 5⊘ degrees and most preferably at an angle of about 4⊘ degrees. The angle "a" of the cradle 44 to the platform 12 is important because it effects the movement of the powder towards the lower corner of the box which is received within lower corner 76 of the cradle, or towards the lowermost interior portion of box 11 in other embodiments of the invention. As the angle becomes smaller, the powder moves more slowly and finally too slowly towards the lower corner of the box. Conversely, as the angle becomes larger, the powder moves more quickly to the lower corner of the box and possibly too rapidly in some conditions. An adjustable vibrator 42 is secured to the bottom surface 99 of the base plate 74 of the cradle. The vibrator is preferably a Model 1 1/4" SAM, manufactured by The Cleveland Vibrato Company of Cleveland, Ohio and is controlled by the electrical power regulator 38. While an electrical vibrator 42 has been employed in the presently preferred embodiment, a pneumatic vibrator could also be employed. Vibrator 42 loosens the powder and causes it to move and fall by gravity to the lowermost interior corner of the box located in lower corner 76 of cradle 44. In operation, an original shipping container 11, i.e. a box, shown in phantom lines in FIGS. 1 and 2, containing a plastic liner 13 filled with a powder coating material, is positioned on the angled cradle 44 so that the bottom of box 11 is supported by the base plate 74 and two sides of box 11 rest against the side plates 92 and 94. Because of the angle of cradle 44, box 11 easily slides across the base plate 74 into the desired position. Original shipping boxes for powder coating material, while being typically rectangular, have a wide range of sizes. All of the typically sized shipping boxes can be securely received within cradle 44 of the present invention, and held their firmly by their own weight, even if the walls or top of the box project past the free edges of the bottom or side plates of cradle 44. Once box 11 is in cradle 44, the top flaps 1⊘a and 11b of the box 11 are opened, as illustrated in FIGS. 1 & 2, and the pick-up tube 54 is inserted through hole 64 in end 5⊘ of arm 46, into the top of the box and down through the powder until lower inlet end 66 hits the lowest corner 11a of box 11 resting in lower corner 76 of cradle 44. Pump 52 is now installed onto the top end 64 of pick-up tube 54, with o-rings 58a, 58b sealing against inlet bore 52a of pump 52. The vibrator 42 is turned on and adjusted by regulator 38 so that cradle 44 vibrates to loosen the powder contents of box 11 so that with the aid of gravity, the powder is continuously urged downwardly toward the lower inlet end of pick-up tube 54 in lower corner 11a of box 11. The isolation mountings, connecting cradle 44 to the platform 12 of the bulk unloader 1⊘, significantly reduce the transfer of vibrations to the platform 12. This is important because it localizes the effects of the vibrator in the powder contents of box 11 and reduces the energy requirements necessary to accomplish the loosening and movement of the powder in box 11. The spray unit 2⊘ is then operated by suitable controls (not shown) to turn on vacuum pump 52 by providing pressurized air through lines 26,28. As mentioned above, air line 26 creates a vacuum condition within a vacuum chamber in pump 52. Pick-up leg 54 is sealed against pump bore 52a and connected to this vacuum chamber so that the vacuum is transferred down hollow pick-up leg 54 and draws powder up and out of box 11 through the inlet openings 72 in the lower end 66 of tube 54. The powder flowing up tube 54 is drawn through pump 52 where it mixes with pressurized air from supply lines 26,28 and is pumped directly into the feed line 58 for delivery to a spray gun 59. Alternatively, feed line 58 could deliver the powder to a spray gun hopper (not shown) which would in turn deliver it to spray gun 59. As the powder is removed from box 11, a pocket or void tends to form at the bottom corner 11a of box 11 around the lower end of tube 54. The continuous vibration of cradle 44 and box 11 causes the powder to move towards the lowest, bottom corner 11a of box 11 and to continuously fill up the pocket as the incoming powder is being removed. While the above described operation of the machine is very effective to automatically unload original shipping containers and transfer the powder to a spray gun, the preferred embodiment includes a guard at the inlet end of the pick-up tube to prevent the plastic liner from covering the inlet holes 72 of the pick-up tube 54. That is, when the powder level in the box is very low, i.e. the powder is almost emptied from the box, the plastic liner 13 is no longer pressed against the inner walls of the box by the powder and tends to collapse into the box and cover the inlet holes 72, especially because of the influence of existing vacuum at inlet holes 72. Without the guard of the present invention, the collapse of the liner results in the machine operator having to manually hold plastic liner 13 away from tube 54 or having to replace the boxes of powder more frequently and transferring the left over powder to the new box, both dirty and time consuming operations which reduce the ease and profitability of the finishing process. The construction of the pick-up tube 54, with a closed bottom end 66 and inlet holes 72 in the sides thereof above closed end 66, is a significant aspect of the invention and overcomes the problem just mentioned. The closed bottom of tube 54 is used as a guard to hold the plastic liner 13 of the box away from inlet holes 72. That is, bottom inlet portion 7⊘ of tube 54 prevents plastic liner 13 from collapsing inwardly towards the holes 72 to such an extent that the plastic liner 13 blocks the inlet holes 72 and disrupts the powder flow up pick-up tube 54. In the embodiment illustrated in FIGS. 1 & 2, pump 52, support arm 46, control housing 16 and support platform 12 could become electrically charged by triboelectric or frictional charging caused by powder flow through the internal plastic parts within pump 52, and through pickup tube 54 which is typically plastic. That is, if the unit were not grounded, the static charge would be transferred from the pickup tube and pump to all metal components in contact with the pump. To avoid this problem, the support platform 12 is electrically grounded to control housing 16 by means of metal to metal contact between them, and control housing 16 is in turn grounded by a ground strap 1⊘5 connected at one end to a grounding lug 1⊘6 and at the other end to any suitable ground such as the powder coating booth by a removable spring clip (not shown) at the end of strap 1⊘5. In this way, support arm 56 is grounded by control housing 16 and pump 52 is grounded by arm 46 due to metal to metal contact between them. Having described one preferred embodiment of the invention, the alternative embodiment of the invention, shown in FIGS. 5 and 6, will now be described. As in FIGS. 1 and 2, the box 11 in the alternative embodiment is held with one corner lower than all of the others. Again, the box is held by a cradle 44a which is very similar to cradle 44 and cradle 44a is vibrated by a vibrator 42a which is similar to vibrator 42. The device is equipped with a control unit 11⊘ which includes all the functions of spray unit 2⊘ and would additionally include gauge 32, on/off switch 36 and powder regulator 38 (not shown in FIG. 5). A source of pressurized air (not shown) for pump 52 and an electric power line (also not shown) for vibrator 42a would be connected directly to control unit 11⊘. Note that control unit 11⊘ is placed in a rectangular basket 111 which is supported by frame members 113 of the hand truck type support structure 112. With this design, if there is any failure in control unit 11⊘, it can be easily replaced with a new or rebuilt control unit with little or no downtime for the unit. Handtruck 112 supports cradle 44a which in turn supports box 11 at an approximate 45 degree angle. Frame members 113 join to form a handle 114. Handtruck 112 also includes wheels 116 and a support pad 118. The design of this alternative embodiment of the invention is much more readily transportable than the design of the FIG. 1 embodiment, since to move the unit the operator simply pushes down on handle 114 to elevate support pad 118 above the floor to wheel the unit to any desired location within the plant. Another advantage of the FIG. 5 embodiment is the simplified pick-up tube support bracket 12⊘ best shown in FIGS. 7 and 8. Whereas handtruck 112 and cradle 44a support box 11 with interior corner 11a positioned as the lowest corner, bracket 12⊘ is installed at the highest corner 116 of box 11. In FIGS. 7 and 8, bracket 12⊘ includes a first clip 121 having a pair of legs 122, 124 attached to a top 126, and a second clip 127 having a pair of legs 128, 13⊘ attached to a top 132. Clips 121, 127 are positioned with respect to one another at a ninety degree angle by attachment to the rearward triangular section 14⊘ of a square pick-up tube support plate 142. The forward triangular section 144 of the tube support plate 142 includes a hole 146 which pick-up tube 54 slides through when installed on box 11, as will be described below. Forward section 144 is bent up 45 degrees so that section 144 is at an approximate 135 degree angle with respect to rearward section 14⊘. The reason for this is that cradle 44a preferably supports box 11 at a 45 degree angle with respect to the floor, and therefore, when bracket 12⊘ is installed on uppermost corner 11b of box 11, as will next be described, forward triangular section 144 is positioned horizontally parallel to the plant floor. To install bracket 12⊘ to box 11, box 11 is first installed in cradle 44a and then the flaps of the box are opened. The two flaps 1⊘a and 1⊘c which intersect at top corner 11b (See FIG. 7) would then be folded down flat against the outside of box 11 and bracket 12⊘ would be pushed down onto the corner with first clip 121 holding flap 1⊘a down, and second clip 127 holding flap 1⊘c down. In this position, forward triangular section 144 of bracket 12⊘ is held essentially horizontally. Next feed tube 54 is inserted through hole 146 until the bottom 66 of the tube 54 is positioned in the lowermost interior corner 11a of box 11. Next, pump 52 (shown in phantom lines in FIG. 5) is installed onto the top of pick-up tube 54. As in the FIG. 1 embodiment, vibrator 42a and pump 52 are then turned on to completely pump all of the powder coating material out of the box with a minimum of operator attention. Hole 146 of bracket 12⊘ is slightly oversized with respect to tube 54 to permit bottom end 66 of tube 54 to engage the bottom interior corner of the box regardless of the box's size or, shape. For example, box 11, shown in FIG. 5, is essentially cubical so that pick-up tube 54 is substantially vertical. With boxes having substantially different height, width and length dimensions, the tube 54 would not necessarily be vertical, but instead may be angled somewhat from vertical, but bracket 52 will permit this orientation and it will not effect the operation of the device. In the FIG. 5 embodiment, tube 54 is preferably metal such as aluminum to reduce static charging effects. That is, triboelectric or frictional charging caused by powder flow through the plastic parts of pump 52, is transferred from pump 52 to tube 54 through ⊘-rings 58a, 58b, which can be constructed from a conductive material, and from tube 54 to bracket 12⊘ due to the metal to metal contact therebetween. Pump 52, tube 54 and bracket 12⊘ are electrically grounded to frame member 113, however, by means of a ground strap 15⊘ preferably placed on tube 54. Frame member 113 of hand truck 112 would in turn be grounded by a ground strap 152 to any suitable ground such as the powder coating booth by a removable spring clip 154 at the end of strap 152. It is apparent that there has been provided in accordance with this invention an apparatus and method for unloading powder from a container that satisfies the objects, means and advantages set forth hereinbefore. While the invention has been described in one preferred embodiment and in one alternative embodiment, it is evident that many other alternatives, modifications, and variations will be apparent to those skilled in the art. While the most preferred embodiments have been described wherein the container is tilted with the lowermost interior portion of the container being a corner, it is possible to provide a cradle which tilts the container on an edge so that the lowermost interior portion of the container is an entire edge, and one or more pick-up tubes are used along the edge, or a single pick-up tube which is split into branch pick-up tubes arrayed along the edge is used to evacuate powder along the entire edge.

Claims: Apparatus for unloading powder from a plastic liner (13) within a box-shaped container (11) comprising a cradle (44) for supporting the container (11) in a tilted attitude with an edge or corner lowermost and in a predetermined position to provide a lowermost interior portion in a predetermined position, a pick-up tube (54) having a lower inlet end (66) with at least one inlet opening (72) and an upper outlet end (56) for discharging the powder, and means (52) associated with the upper outlet end (56) of the pick-up tube (54) for drawing powder from the container (11) into the inlet opening (72) of the pick-up tube (54) and discharging the powder material from the outlet end (56), characterised in that the apparatus includes a support arm (46) projecting over the top of the container (11) for supporting the pick-up tube (54), the support arm (46) and cradle (44) cooperating such that the pick-up tube (54) is movable in a generally vertical direction to a substantially vertical orientation within the container (11) with the lower inlet end (66) of the pick-up tube (54) in the lowermost interior portion of the container (11) which is maintained in the predetermined position by the cradle (44). Apparatus for unloading powder from a plastic liner (13) within a box-shaped container (11) comprising a cradle (44a) for supporting the container (11) in a tilted attitude with an edge or corner lowermost and in a predetermined position to provide a lowermost interior portion in a predetermined position and a corner uppermost and in a predetermined position, a pick-up tube (54) having a lower inlet end (66) with at least one inlet opening (72) and an upper outlet end (56) for discharging the powder, and means (52) associated with the upper outlet end (56) of the pick-up tube (54) for drawing powder from the container (11) into the inlet opening (72) of the pick-up tube (54) and discharging the powder material from the outlet end (56), characterised in that the apparatus includes a support bracket (120) releasably attachable to the uppermost corner (116) of the container (11) for supporting the pick-up tube (54), the support bracket (120) and cradle (44a) cooperating such that the pick-up tube (54) is movable in a generally vertical direction to a substantially vertical orientation within the container (11) with the lower inlet end (66) of the pick-up tube (54) in the lowermost interior portion of the container (11) which is maintained in said predetermined position by the cradle (44). Apparatus as claimed in Claim 2 wherein the support bracket (120) comprises a support plate (142) having a hole (146) through which the pick-up tube (54) is free to slide. Apparatus as claimed in Claim 2 or 3 wherein the support bracket (120) comprises clips (121, 127) each adapted to grip the sides of the container (11) adjacent the uppermost corner (116) thereof. Apparatus as claimed in any preceding claim wherein the means (52) for drawing powder from the container (11) comprises pump means (52) attached to the upper outlet end (56) of the pick-up tube (54) for transferring the powder drawn out of the container (11) into a feed tube (58) for delivery to a powder spray gun (59). Apparatus as claimed in any preceding claim wherein the feed tube (58) has an outlet which is directly connected to a powder inlet of the powder spray gun. Apparatus as claimed in any preceding claim wherein the cradle (44, 44a) has a base plate (74) and two adjoining side plates (90, 92) mounted vertically upward therefrom and converging therewith to form a cradle corner (76), the cradle (44) being adapted to support the container (11) with the container bottom surface on the base plate (74), two adjoining container sides bearing against the side plates (90, 92) and a lower container corner (76) located in the cradle corner (76), the lower corner (76) comprising the lowermost interior portion (11a) of the container and a plane through the base plate (74) extending at an angle with respect to the horizontal. Apparatus as claimed in any preceding claim further comprising means (42, 42a) associated with the cradle (44, 44a) for moving powder material towards the lowermost interior portion of the container. Apparatus as claimed in Claim 8 wherein the powder moving means comprises vibrator means (42, 42a) attached to the cradle (44, 44a) for vibrating the powder to loosen the powder and thereby encourage the powder to move by gravity towards the lowermost interior portion (11a) of the container (11). Apparatus as claimed in Claim 9, comprising vibration damping means (78, 84, 86) installed between the cradle (44, 44a) and its support structure (12). Apparatus as claimed in any preceding claim wherein the hollow pick-up tube (54) has a closed lower end (66). Apparatus as claimed in Claim 11 wherein the pick-up tube (54) has inlet holes (72) extending through the wall thereof above the closed end (66). Apparatus as claimed in any preceding claim further comprising guide means including a hole (64) through which the pick-up tube (54) is inserted, the hole (64) in use being disposed vertically above the lowermost interior portion of the container (11).

Inventors: HOLLEY KENNETH, MILLER WILLIAM S, PERRIN ROBERT E, HOLLEY, KENNETH, MILLER, WILLIAM S., PERRIN, ROBERT E.
Applicants: NORDSON CORP, NORDSON CORPORATION
Application year: 1992
Main classification: B65G65
IPC codes: B65G65, B05B5, B05B7