Method of manufacturing a dielectric display device

Abstract: The present invention discloses a dielectric display device comprising: a pair of substrates (31,32), at least one of which is transparent, spacing in a constant distance, and facing parallel to each other; a dielectric display material inserted between said pair of substrates; a pair of electrodes, at least one of which includes a plurality of line electrodes, each electrode being disposed facing the respective substrate; a static erasing conductor (41) disposed extending peripherally along, and spaced in a constant distance from, the ends of the electrodes.

Description: BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a dielectric display device, such as a liquid crystal cell and the like. Prior Art and Related References A dielectric display device of this kind used to date has a structure comprising: front side and back side substrates, at least one which is transparent, being disposed with a constant distance apart facing parallel to each other; a dielectric display such as insulator, ferroelectrics and semiconductor, being inserted into between the pair of substrates; and a pair of electrodes, at least one of which made of a plurality of line electrodes, being disposed on respective substrate surfaces in a facing relation. When a dielectric display device having a structure described above, is applied with selective voltages between the electrodes facing each other on the pair of substrate surfaces, the dielectric display material inserted between the substrates changes its state from an initial phase to another phase. The variation of the state causes a change of the optical characteristics of the dielectric display material such as refraction of index, behavior of birefringence, etc. which can be used for a particular visual display means. However, there occurs static electricity on the substrate when, in a preparing process of a liquid crystal cell, the substrates need be subjected to the rubbing treatment in which the surface of substrate is rubbed lightly in a direction with a cotton fabric for the purpose of aligning the molecules of liquid crystal. Meanwhile, thin film transistors (to be abbreviated generally as TFT) and other devices having an MIM (Metal Insulator Metal) structure, have become predominantly used in recent years as a switching device for applying selective voltages to the display electrodes of a liquid crystal cell. Such a switching device tends to have a voltage difference formed based on the static electricity above mentioned, particularly in a position where the interval of the electrodes are small. This voltage difference causes a discharge to thereby deteriorate the dielectric display material in its quality of display, shift switching characteristics, or damage the switching device at the worst. Japanese Patent No.1,163,234 discloses a process for preparing a dielectric display device in which accumulation of static charges, which would have occurred in conventional liquid crystal cells in forming wiring substrates as stated above, can be prevented, thus inhibiting the discharge in the insulator, semiconductor or the like from arising. The dielectric display device according to the Japanese Patent No.1,163,234 comprises, as shown in Fig.1 which will be referred to hereinafter, a liquid crystal (not shown) being hermetically confined between glass substrates 2 and 3 opposed to each other, transparent display electrodes (not shown) being disposed on the facing surfaces of respective substrates 2 and 3, and switching devices (not shown) made of TFTs or the like for applying the selective voltages to the display electrodes. Electric lead lines 4 connected at their ends to each of the display electrodes and switching devices, extend to the periphery of the glass substrate 3 to be jointed together at their other ends by a common short-circuit section 5. In a case where a liquid crystal cell with a twist nematic type liquid crystal sealed between the glass substrates 2 and 3, is prepared in the manner described above, that is, by providing a short-circuit section 5 to which all electric lead lines 4 are jointed together, even if static electricity is generated by the rubbing treatment for the glass substrate 3, no particular electrode accumulates static charges since all the display electrodes and switching devices (not shown) are equipotential due to the presence of the short-circuit section 5. The Japanese Patent No.1,163,234 also describes that, as shown in Fig. 2 to be referred to hereinafter, the periphery of the glass substrate 3 including the short-circuit section 5 is cut out in a direction of the thickness so as to make individual electric lead lines 4 separate before the following steps are executed. In a step, for example, at which the liquid crystal cell 1 is provided with driver integrated circuits as shown in Fig.3 to be referred to hereinafter, there is a fear that potential difference might occur due to static electricity caused by, for example, an operator's finger or any conductor with which the liquid cell 1 contacts in a processing apparatus. For this reason, in order to prevent a potential difference from occurring between the aforementioned conductor and the liquid crystal cell 1, there have been several measures taken such as earthing the operator's body or the apparatus, disposing a discharging blower or discharging bar for generating positive ions or negative ions to eliminate the static charges appearing on the liquid crystal cell 1, or other method. In cutting the peripheral short-circuit section of the aforementioned conventional dielectric display device, e.g., a liquid crystal cell, there is another fear that orientation films near electrodes in the liquid crystal cell, and dielectric display material of such as an insulator, ferroelectric substance, or semiconductor held between the electrodes might be damaged by the static electricity which is generated in cutting process by a rotating diamond cutter etc. In the liquid crystal cell 1 from which the short-circuit portion 5 has been removed, static electric charges may be brought into the liquid crystal cell 1 when the electric lead lines 4 exposed outside mistakenly come into contact with an operator's finger or other conductors in the processing apparatus etc. To overcome this difficulty, in a case where, as shown in Fig.3, driver integrated circuits (which will be called simply as "driver ICs") provided in the liquid crystal cell 1 (refer to Fig.2) from which the peripheral short-circuit section is removed are of the Chip-On-Film (which will be referred to as "COF") type; tape carrier packages (which will be referred to as "TCPs") 10 are arranged on the liquid crystal cell 1 from which the short-circuit section 5 has been removed. With the provision of the TCPs 10 to each of driver ICs, (here, four driver ICs are equipped, for example, in view of relation between the number of pixels and the packaging density, to respective sides of the square liquid crystal cell 1), the electric lead lines 4 being exposed outside can be kept from the static electricity which could be brought from without. Nevertheless, in a case where the Chip-On-Glass type arrangement in which a scanning side IC 15 and a signal side IC 16, both work as driver ICs for driving the liquid crystal cell 1, are mounted directly on the glass substrate 3, if the short-circuit section 5 is formed on the sides in which the scanning side IC 15 and the signal side IC 16 are disposed, this necessitates employment of multi-layered inter-connection, resulting in an increase of steps and decrease of production yield. For this reason, it is necessary to form the short-circuit section 5 on the sides to which neither the scanning side IC nor the signal side IC is connected as shown in Fig.4 (to be described hereinafter). For the liquid crystal cell 14 having a structure described immediately above, since the electric lead lines 4 still remain exposed after the scanning side IC 15 and the signal side IC 16 have been connected to the cell 14 with the short-circuit section 5 removed, it is apprehended that the exposed portion might be brought into contact with conductors. Even when a side in which neither the scanning side IC 15 nor the signal side IC 16 is disposed, specifically the side in which the short-circuit section 5 is cut out, indicated by an arrow 17 in Fig.4, is made to level with the sides of the upper and lower glass substrates 2 and 3 as shown in Fig.5, the portion 4a of the electric lead line 4 is exposed, so that there is still a possibility of intrusion of static charges. Meanwhile a Japanese Patent Laying-Open Application No.Hei-2-193,112 published on July 30, 1990 discloses "a process for preparing an interconnecting substrate", in which short-circuit sections 5 of a liquid crystal cell are chamfered as shown in Fig.6, so that, in a case where the cell is interconnected to another circuit substrate, the electric lead lines may not be damaged even if the electric lead lines interconnected meet the chamfered portion in the periphery of the interconnecting substrate. To make a liquid crystal cell as shown in Fig. 6, however, necessitates an extra step of chamfering the periphery of the cell by, for example, blowing water jet to the liquid crystal cell from which the peripheral short-circuit sections 5 have been removed, resulting in high cost. SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a method of manufacturing a display device in which even when the display device, such as, for example, a liquid crystal cell is brought into contact with an external conductive material, intrusion of static electricity from electric lead lines can be prevented. Another object of the present invention is to provide a method of manufacturing a display device, by which, in removing short-circuit sections of the display device, no static charge occurs or no break of electric lead lines or no failure in connection of the lines is caused by the edges of the sides along which the short-circuit sections have been cut out, and the short-circuit sections are readily removed. The present invention provides a method of manufacturing a display device comprising a pair of substrates which sandwich an electro-optic material, at least one of the substrates carrying a plurality of mutually parallel electrodes which extend towards an edge of the substrate, and a conductive element which extends across, and is spaced from, the ends of said electrodes to serve as an electrostatic shield, the method characterized in that the conductive element is initially formed contiguous with said electrodes and subsequently electrically disconnected therefrom, while maintaining the substrate intact, using laser irradiation. In accordance with the present invention, a conductive element is disposed extending peripherally across the electrodes at the edge of the substrate. With this arrangement, the ends of the electrodes of the display device will be electrostatically shielded by the conductive element, whereby the device is kept free from the effect of static electricity. The conductive element to which the electrodes are commonly connected, inhibits the influence of static electricity caused in, for example, a treatment of rubbing an orientation film. Subsequently, the substrate will be irradiated with a beam of laser, to separate the conductive element from the ends of the commonly connected electrodes. By this procedure, the substrates will not be damaged and the conductive element remains left around the line electrodes, so that the electrode ends of the display device will not be brought into direct contact with an external conductor. In addition, as the electrodes are electrostatically shielded by the separated conductor, they will suffer no influence due to static electricity. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a construction feature of a pair of substrates of a conventional dielectric display device; Fig. 2 is a perspective view showing a state in which peripheral short-circuit sections have been cut out from the dielectric display device in Fig. 1; Fig. 3 is a perspective view showing a feature in which driver ICs are provided by the COF method for the dielectric display device shown in Fig. 2, from which the peripheral short-circuit sections have been removed; Fig. 4 is a perspective view showing a feature in which driver ICs are provided by the COG method for the dielectric display device shown in Fig. 2, from which the peripheral short-circuit sections have been removed; Fig. 5 is a partially enlarged sectional view showing the portion indicated by the arrow 17 in Fig. 4; Fig. 6 is a perspective view showing a substrate structure of another conventional dielectric display device; Fig. 7 is a partially enlarged plan view showing a portion of electrodes of an active matrix type liquid crystal cell manufactured according to an embodiment of the present invention; Fig. 8 is a plan view showing an overall configuration of the liquid crystal cell shown in Fig. 7; Fig. 9 is a partially sectional view of Fig. 8 taken long line III-III; Fig. 10 is a partially enlarged plan view showing a structure of an electrode portion before a static erasing conductor shown in Fig. 8 has been separated; Fig. 11 is a perspective appearance view showing a built-in state of the liquid crystal cell shown in Fig. 8; and Fig. 12 is an illustration showing a method of cutting peripheral short-circuit sections of the liquid crystal cell shown in Fig. 8 by means of a laser beam. DESCRIPTION OF THE PREFERRED EMBODIMENT Fig. 7 is a partially enlarged plan view showing a structure of the electrodes portion of an active matrix type liquid crystal cell 30 manufactured according to an embodiment of the present invention. Fig. 8 is a plan view showing an overall elemental configuration of the liquid crystal cell 30. Fig. 9 is a partially sectional view of Fig. 8 taken along line III-III.In the liquid crystal cell 30, there are disposed a pair of glass substrates 31 and 32, on which of their facing sides are disposed respective electrodes. Between the glass substrates 31 and 32 are injected a liquid crystal 33, which are hermetically sealed by an adhesive agent 34. In this figure, the surface of the upper glass substrate 31 is covered in almost entire area with a common electrode 35, whereas the lower glass substrate 32 is provided via an insulator film 36 with line electrodes for scanning LG (to be referred to as, simply, electrodes LG) and electrodes for signals LS (to be referred to as, simply, electrodes LS) making right angles with one another. In addition, a thin film transistor (TFT) 37 and a pixel electrode 38 are arranged at each of the intersections between these electrodes LG and LS. Here, the TFT 37 is a switching device for selectively applying the voltage to the pixel electrode 38. A scanning side IC 39 and a signal side IC 40 are provided in a manner of the COG method on the glass substrate 32, to drive the electrodes LG and LS. A signal for a scanning line generated from the scanning side IC 39 and a signal for a data line generated from the signal side IC are applied to a gate (G) and a source (S) of the TFT, respectively, to turn the electrode 38 on and off. On the sides of the glass substrate 32 in which neither the scanning side IC 39 nor the signal side IC 40 is disposed, there is formed a static erasing conductor 41 which extends peripherally along, the ends of the electrodes LG and LS, being spaced in a constant distance from each end of the electrodes LG and LS with keeping a length "d" inside from the side edges of the glass substrate 32. The static erasing conductor 41 is formed at the same time when the electrodes LG and LS are formed on the glass substrate 32, and is separated from the electrodes LG and LS by a procedure which will be described hereinafter. Fig.7 shows that the static erasing conductor 41 indicated by a right-sloped hatching is formed along the ends of the electrodes LG and LS which are also indicated by the same right-sloped hatching. The static erasing conductor 41 is formed in the same process in which the electrodes LG and LS and switching devices are formed on the glass substrate 32, by sputtering or electron beam technique, and patterning the metal thin film consisting of, for example, Ta (tantalum) using photo-lithography. In this way, the formation of the static erasing conductor 41 can be done simultaneously with the formation of the gate electrodes of TFT 37. Thus, the static erasing conductor 41 is provided on the substrate peripherally along the ends of the electrodes LG and LS with keeping a constant distance from each end of the electrodes LG and LS, so that the ends of the electrodes LG and LS remain electrostatically shielded by the static erasing conductor 41 even when, for instance, the liquid crystal cell 30 would come in touch with conductors such as an operator's finger etc. in the process of the liquid crystal cell 30. By this, the TFT 37 can be protected from the static electricity from external conductors. Referring now to Figs. 10, 11 and 12, an explanation will be made on the process for preparing a liquid crystal cell 30 having the static erasing conductor 41 described above. Fig.10 is an enlarged plan view showing a structure of the electrode portion before the formation of the static erasing conductor 41, whereas Fig.11 is a perspective appearance view of the liquid crystal cell 30 at the time. Fig.12 is a view for illustrating the process of parting a short-circuit section 51 of the liquid crystal cell by means of a laser beam 55. Referring to Fig.10, the short-circuit section 51 to which all ends of the electrodes LG and LS, indicated by a right-sloped hatching, consisting of Ta are connected in common is formed, at the same time when the electrodes LG and LS are to be formed, on those sides of the lower glass substrate 32 in which neither the scanning side IC 39 nor the signal side IC 40 is arranged. The short-circuit section 51 is provided, as has been stated in the description of prior art so that static charges caused by the orientation treatment and the like may not accumulate between the electrodes LG or the electrodes LS. Subsequently, the upper glass substrate 31 is fit in and applied, as shown in Fig.11, to assemble the liquid crystal cell 30. Here, in this case, the short-circuit section 51 is formed on the sides indicated by arrows 52 and 53, of the liquid crystal cell 30. On completion of the liquid crystal cell 30, the short-circuit section 51 is no longer needed, so that the short-circuit section 51 will be separated from each end of the electrodes LG and LS, as shown in Fig.12, by irradiating the lower glass substrate 32 with the laser beam 55 emitted from a laser source 54. The laser beam 55 is emitted in a position indicated by an arrow 56, or specifically in a position between an adhesive agent 34 indicated by a left-sloped hatching and the short-circuit section 51 indicated by a right-sloped hatching, to part the electrodes LG or LS from the short-circuit section 51. With regard to the kind of laser beam 55, when, for example, the electrodes LG and LS are of Ta, 50µm wide and 3000 Å thick, as in this embodiment, a XeF excimer laser can be used to irradiate with an energy density of 5J/cm 2 or less in 15 nsec to cut the electrodes LG and LS without damaging the glass substrates 31 and 32. Electrodes LG and LS consisting of a metal other than Ta, will be able to be cut in a similar set-up condition. Thus, the short-circuit section 51 is cut inside the liquid crystal cell 30 by the laser beam 55, and thereby, as shown in Fig.7, the static erasing conductor 41 is formed outside, being spaced in a constant distance from the ends of the electrodes LG and LS, and still the upper and lower glass substrates 31 and 32 remain left outside the electrodes LG and LS. With this structure, the electrodes LG and LS would not be touched directly from without by conductors such an operator's finger and the like, so that it is possible eliminate the effect of static electricity caused by the contact of such electric conductors. Moreover, the remaining static erasing conductor 41 works to electrostatically shield the electrodes LG and LS, so that it is possible to protect these electrodes against adverse effects due to external static electricity. Although the explanation of this embodiment has been made on a transparent type liquid crystal cell, the present invention may be also applied to a reflection type or simple matrix type liquid crystal cell. The present invention is not limited to liquid crystal cells but can be applied generally to any display device weak in static electricity. As has been detailed above, according to the present invention, even though a dielectric display device (liquid crystal cell) comes into contact with an external conductor such as, for example, an operator's finger, contact portion in the processing apparatus, and the like, the electrodes portion is protected by the static erasing conductor, so that it is possible to prevent the static electricity due to contact with such conductors from penetrating into the cell from without. According to the process for preparing a dielectric display device of the present invention, a laser beam is employed to separate from each of electrodes of the dielectric display device a conductor or short circuit section which is provided and connected in common with each of electrodes for avoiding the accumulation of those static charges between the electrodes caused during the process for preparing the dielectric display device, so that the upper and lower substrates of the device cannot be damaged. With this procedure, the substrates entirely remain unremoved and cover the end of the electrodes unlike the conventional device in which both the upper and lower substrates are removed together with the short-circuit sections, so that conductors such as, for example, an operator's fingers and the like cannot touch the electrodes directly, and consequently the effect of static electricity due to the contact of such conductors can be inhibited compared to the conventional process. In addition, the short-circuit section parted from the electrodes works to shield the static electricity from without after when parted, so that it is possible to eliminate the adverse effect of static electricity in the steps after when the short-circuit section has been parted.

Claims: A method of manufacturing a display device comprising a pair of substrates (31,32) which sandwich an electro-optic material, at least one of the substrates (32) carrying a plurality of mutually parallel electrodes (LG;LS) which extend towards an edge of the substrate, and a conductive element (41) which extends across, and is spaced from, the ends of said electrodes to serve as an electrostatic shield, the method characterized in that the conductive element (41) is initially formed contiguous (51) with said electrodes and is subsequently electrically disconnected therefrom, while maintaining the substrate intact, using laser irradiation (55). A method according to claim 1, wherein said conductive element (41) is formed so as to be spaced from said edge of the substrate (32). A method according to claim 1 or claim 2, wherein the other ends of said electrodes (LG;LS) are connected to a driver integrated circuit (39;40) mounted on said one substrate (32). A method according to any preceding claim, wherein the laser irradiation step is performed after the two substrates (31,32) have been assembled together.

Inventors: AOKI KEIGO, OHNUMA YOSHINAO, AOKI, KEIGO, OHNUMA, YOSHINAO
Applicants: SHARP KK, SHARP KABUSHIKI KAISHA
Application year: 1992
Main classification: G02F1
IPC codes: G02F1