Optical wavelength-division multiplex modules

Abstract: An optical module for wavelength-division multiplex optical transmission comprises a first optical fibre (32), having a first port its one end, and second and third optical fibres (34, 36) fused to the first optical fibre (32) at the sides thereof such that the first optical fibre is positioned in the centre between the second and third optical fibres. The method of manufacturing such a module comprises a first step, for regulating the aspect ratio at the fused portion (46), in which the fused portion is heated and elongated at substantially zero speed or a very low speed, and a second step, for regulating the coupling length of the fused portion, in which the fused portion is elongated at a higher speed than in the aspect ratio regulating step under the conditions that the heating temperature of the fused portion is lowered and the aspect ratio kept unchanged.

Description: The present invention relates to optical modules for wavelength-division multiplex optical transmission and to methods of manufacturing such modules. In recent years, research and development has been carried out with a view to applying optical transmission systems to subscribers systems. What is indispensable in implementing bidirectional optical transmission for subscribers systems using wavelength-division multiplex is an optical module having a multiplexer/demultiplexer function for combining (multiplexing) optical signals of different wavelengths and separating (demultiplexing) signals combined by multiplexing. Establishment of mass production techniques for such optical modules represents one of the keys to successful implementation of an optical transmission system for subscribers systems. With reference to FIG. 1, an example of the structure of a previously-considered optical module for wavelength-division multiplex optical transmission will be described below. On a substrate 2 for common use for electronic circuits and optical circuits, there is provided an optical waveguide substrate 4. On the optical waveguide substrate 4, there are formed a plurality of optical waveguides 5, 5a, 5b, and 7. The optical waveguide 5 is divided into the optical waveguides 5a and 5b at a Y-branch portion 8. The optical waveguide 5 and optical waveguide 7 are disposed contiguously to each other at a directional optical coupler portion 6 having a demultiplexing function. The optical waveguide 5 has an input port 10 at its left end, while the optical waveguides 7, 5a, and 5b have a first, a second, and a third port 12, 14, and 16 at their right ends, respectively. An optical signal, which is a wavelength-division multiplexed signal including an optical signal with a wavelength of 1.3 µm and an optical signal with a wavelength of 1.55 µm, is transmitted over an optical fiber 18. When the multiplexed.optical signal is input to the input port 10, it is divided at the directional coupler portion 6 into an optical signal with the wavelength of 1.55 µm and an optical signal with the wavelength of 1.3 µm, of which the optical signal with the wavelength 1.55 µm is propagated through the optical waveguide 7 and output from the first port 12. The optical signal with the wavelength 1.3 µm is divided into two equal divisions at the Y-branch portion 8, which are propagated through the optical waveguides 5a and 5b and output from the second and third ports 14 and 16, respectively. Therefore, by disposing photodetectors opposite the ports 12, 14, and 16, the wavelength-division multiplexed optical signal can be received. In the FIG. 1 example, to make bidirectional optical transmission possible the first port 12 is connected to a photodetector 20 capable of receiving the optical signal with the wavelength 1.55 µm, the second port 14 is connected to a laser diode 24 outputting an optical signal with the wavelength 1.3 µm, and the third port 16 is connected to a photodetector 22 capable of receiving the optical signal with the wavelength 1.3 µm. Reference numeral 26 is an electronic circuit unit including a driver circuit of the laser diode, amplifiers for the photodetectors, etc. The optical-waveguide-based optical module for wavelength-division multiplex optical transmission shown in Fig. 1, suffers from a disadvantage in that it is difficult to obtain desired demultiplexing characteristics (wavelength dependence of the branching ratio) in a stabilized manner. Further, since it takes a long time in connecting an optical waveguide with an optical fiber, the module is not suited to mass production. Besides, there is a further disadvantage in that the connection loss between the optical waveguide and optical fiber is great. DE-A-2937580 discloses a fibre-optical signal transmission device, which may be considered to comprise: a first optical fibre; second and third optical fibres extending alongside and fused laterally to a length of the first optical fibre at a location near one end thereof so as to form a fused portion in which the first optical fibre is sandwiched between the second and third optical fibres, thereby to permit passage of optical signals between the first and second optical fibres and between the first and third optical fibres. This device is not described as having a multiplexing/demultiplexing function, however. According to a first aspect of the present invention there is provided a fibre-optical signal transmission device, for transmitting wavelength-division multiplex optical signals having respectively a first predetermined wavelength and a second predetermined wavelength less than the said first predetermined wavelength, comprising: a first optical fibre; second and third optical fibres extending alongside and fused laterally to a length of the first optical fibre at a location near one end thereof so as to form a fused portion in which the first optical fibre is sandwiched between the second and third optical fibres, thereby to permit passage of optical signals between the first and second optical fibres and between the first and third optical fibres; characterised in that: the first optical fibre has a first port at its said one end, the said second optical fibre has a second port at one end thereof that is near the said one end of the said first optical fibre, and the said third optical fibre has a third port at one end thereof that is near the said one end of the said first optical fibre; in cross-section of the fused portion the respective central axes of the three fibres lie substantially on a common linear axis and the fused portion has a first dimension, measured parallel to the said common linear axis, that is greater than a second dimension measured perpendicularly to that axis; and the respective values of the coupling length and of the ratio of the said first dimension to the said second dimension of the fused portion are preselected such that, when a light beam is introduced into the other end of the said first optical fibre and the wavelength of the introduced beam is varied, the resultant light beam emerging from the first port has an intensity maximum at the said first predetermined wavelength and the resultant light beams emerging respectively from the said second and third ports are equal in intensity to one another at the said second predetermined wavelength. Such a fibre-optical signal transmission device can provide a desired demultiplexing characteristic and can incur a desirably small connection loss between itself and an optical fiber. According to a second aspect of the present invention, there is provided a method of manufacturing a fibre-optical signal transmission device, for transmitting wavelength-division multiplex optical signals having respectively a first predetermined wavelength and a second predetermined wavelength (λ2) that is smaller than the first predetermined wavelength, comprising the steps of: (a) arranging first, second and third optical fibres so that the second and third optical fibres extend alongside a length of the first optical fibre at a location near one end thereof, the first optical fibre having a first port at its said one end, the said second optical fibre having a second port at one end thereof that is near the said one end of the said first optical fibre, and the said third optical fibre having a third port at one end thereof that is near the said one end of the said first optical fibre; (b) fusing the second and third optical fibres laterally to the said length of the first optical fibre so as to form a fused portion in which the first optical fibre is sandwiched between the second and third optical fibres such that in cross-section the respective central axes of the three fibres lie substantially on a common linear axis, the fused portion having in cross-section a first dimension, measured parallel to the said common linear axis, that is greater than a second dimension measured perpendicularly to that axis; (c) heating the fused portion so as to adjust the value of the ratio of the said first dimension to the said second dimension of the fused portion; and (d) following step (c), elongating the fused portion, whilst subjecting it to heating at a lower temperature than in step (c), so as to adjust the value of the coupling length of the fused portion whilst leaving the value of the said ratio substantially unchanged; the adjustments of the respective values of the coupling length and the said ratio being performed whilst introducing a light beam of varying wavelength into the other end of the said first optical fibre so as to permit those values to be preselected such that the resultant light beam emerging from the first port has an intensity maximum when the introduced light beam has the said first predetermined wavelength and the resultant light beams emerging respectively from the said second and third ports are equal in intensity to one another when the introduced light beam has the said second predetermined wavelength. Such a method of manufacturing a fibre-optical signal transmission device can enable a desired demultiplexing characteristic to be easily obtained and can provide a desirably small connection loss between the device and an optical fiber. The ratio (aspect ratio) of the first (longer) and second (shorter) dimensions of the fused portion determines the wavelength difference between the first predetermined wavelength λ1 (at which the intensity of the light beam output from the first port is maximized) and the second predetermined wavelength λ2 (at which the output light beams from the second and third ports become equal in intensity with each other). On the other hand, the coupling length of the fused portion determines the first predetermined wavelength λ1. Thus, according to the method of the present invention, a desired demultiplexing characteristic can be obtained with ease. For example, in a preferred embodiment the adjustment of the aspect ratio is performed such that the difference λ1 - λ2 becomes 0.25 µm and the adjustment of the coupling length is performed such that the first wavelength λ1 becomes equal to 1.55µm. Reference will now be made, by way of example, to the accompanying drawings, in which: Fig. 1 is a schematic plan view of a previously-considered optical wavelength-division multiplex module; Fig. 2 is a diagram showing parts of an optical module for wavelength-division multiplex optical transmission embodying the present invention; Fig. 3 is a diagram for explaining an aspect ratio in the Fig. 2 module; Fig. 4 is a graph showing relationships between coupling ratios and wavelengths in an optical module embodying the present invention; and Fig. 5 is a schematic plan view of an optical module embodying the present invention. Fig. 2 shows parts of an optical module for wavelength-division multiplex optical transmission embodying the present invention. The optical module is produced by first fusing together respective first, second and third optical fibres 32, 34 and 36, each thereof being of an ordinary single mode type in which dispersion becomes zero at the wavelength 1.33 µ m, at their side faces with the first optical fiber 32 positioned in the centre, and then elongating the fused portion 46. The first optical fiber 32 has a first port 40 at its right end, while the second optical fiber 34 and the third optical fiber 36 have a second port 42 and a third port 44 at their right ends, respectively. By using, for example, the first port 40 and the third port 44 as output ports and using the second port 42 as an input port, bidirectional optical transmission can be achieved. Referring to Fig. 2, L denotes the length of the fused portion 46, i.e., the coupling length. Fig. 3 is an explanatory diagram of the aspect ratio at the fused portion 46. As shown in Fig. 3, in cross-section of the fused portion the respective central axes of the three fibres lie substantially on a common linear axis. The aspect ratio at the fused portion 46 is expressed by the value (b/a) obtained by dividing the longer dimension (first dimension, measured parallel to the common linear axis) b of the cross-section of the fused portion 46 by the shorter dimension (second dimension, measured perpendicularly to the common linear axis) a . A method of manufacturing the optical module shown in Fig. 2 will be described below. The manufacturing method comprises a first step chiefly of fusing optical fibres together at their side faces and a second step chiefly of elongating the fused portion. In the first step, the fused portion is heated with the portion not elongated or slightly elongated and, in the meantime, the aspect ratio at the fused portion is adjusted. The aspect ratio reduces virtually in proportion to the heating temperature and the heating time. In the second step, the fused portion is elongated to obtain a desired coupling length while the heating temperature is lowered to the point at which the aspect ratio does not change. FIG. 4 is a graph showing relationships between coupling ratios of the optical module manufactured as described above and wavelengths. Here, the coupling ratios are the ratios, when a light beam is input from the input port at the left end of the first optical fiber 32, of the intensity of the light beams output from the first, second, and third ports 40, 42, and 44 to the intensity of the input light beam. Now we call the wavelength at which the intensity of the light beam output from the first port 40 is maximized the first wavelength λ 1 , call the wavelength at which the light beams output from the second port 42 and the third port 44 become equal in intensity with each other the second wavelength λ 2 (< λ 1 ), and denote the difference between these wavelengths by λ 0 ( = λ 1 - λ 2 ). Since the difference λ 0 is determined by the aspect ratio at the fused portion, the aspect ratio is adjusted in the first step such that the difference λ 0 becomes 0.25 µm. Further, since the first wavelength λ 1 depends on the coupling length, the coupling length is adjusted in the second step such that the first wavelength λ 1 becomes equal to 1.55 µm. By adjusting the aspect ratio and the coupling length as described above, a demultiplexing effect to separate light beams with the wavelength 1.55 µm and the wavelength 1.3 µm is produced between the first port 40 and the second and third ports 42 and 44, and a branching effect for the light beam with the wavelength 1.3 µm is produced between the second port 42 and the third port 44. Referring to FIG. 5, there is schematically shown a general-arrangement of the optical module according to an embodiment of the present invention. Component parts substantially equivalent to those in FIG, 2 are denoted by corresponding reference numerals, and duplicate explanation thereof will be omitted. In this embodiment, the fused portion 46 and the ports 40, 42, and 44 of the optical module are fixed on a quartz plate 38 with an adhesive and the quartz plate 38 is fixed on a substrate 54. Reference numeral 48 denotes a photodetector formed of an avalanche photodiode or the like disposed opposite to the first port 40 for detecting the wavelength 1.55 µ m, 50 denotes a light emitting device formed of a laser diode or the like disposed opposite to the second port 42 for emitting a light beam with the wavelength 1.3 µ m. Reference numeral 52 denotes a photodetector formed of an avalanche photodiode or the like disposed opposite to the third port 44 for detecting the wavelength 1.3 µ m. On the substrate 54, there are mounted an electronic circuit unit 56 including a driver circuit of the light emitting diode 48, amplifier circuits for the photodetectors 50 and 52, and the like. The first optical fiber 32 is connected to the optical transmission line and optical signals with an optical signal of the wavelength 1.3 µ m and an optical signal of the wavelength 1.55 µ m multiplexed therein are transmitted over the first optical fiber 32. The optical signal with the wavelength 1.55 µ m is output from the first port 40 and converted into an electric signal by the photodetector 48. The optical signal with the wavelength 1.3 µ m is output from the third port 44 and converted into an electric signal by the photodetector 52. On the other hand, an optical signal with the wavelength 1.3 µ m modulated in accordance with an input signal and output from the light emitting device 50 is input to the second optical fiber 34 through the second port 42, coupled with the first optical fiber 32 at the fused portion 46, and delivered to the optical transmission line connected with the first optical fiber 32. Thus, bidirectional optical transmission can be achieved. In an embodiment of the present invention, the connection between the optical module and the optical transmission line can be achieved by a connection between optical fibers. Therefore, the loss incurred by the insertion of the optical module is very small. In concrete terms, the insertion loss of the optical module excluding the coupling loss with the light emitting device or photodetector was 1dB at the port for the wavelength 1.55 µ m and 4dB at the ports for the wavelength 1.3 µ m including the branching loss (3dB). Incidentally, in the case of the example shown in FIG. 1, the insertion loss of the port for the wavelength 1.55 µ m was 2dB and that of the ports for the wavelength 1.3 µ m was 5dB. In order to improve the isolation of light beams at the port for light beam reception, it is preferable to insert an optical filter 58 transmitting the light beam with the wavelength 1.55 µ m and suppressing the transmission of the light beam with the wavelength 1.3 µ m between the first port 40 and the photodetector 48 and to insert an optical filter 60 transmitting the light beam with the wavelength 1.3 µ m and suppressing the transmission of the light beam with the wavelength 1.55 µ m between the third port 44 and the photodetector 52. By so arranging, an optical module having a high extinction ratio can be provided. Although, in the above described embodiment, two photodetectors were arranged for detecting an optical signal with the wavelength 1.3 µ m and another optical signal with the wavelength 1.55 µ m, the arrangement may be modified such that a light emitting device outputting a light beam with the wavelength 1.55 µ m is disposed in place of the photodetector 48, and only one optical signal with the wavelength 1.3 µ m is received by the reception portion, while a multiplexed signal of an optical signal with the wavelength 1.3 µ m and an optical signal with the wavelength 1.55 µ m is transmitted from the transmission portion.

Claims: A fibre-optical signal transmission device, for transmitting wavelength-division multiplex optical signals having respectively a first predetermined wavelength (λ1) and a second predetermined wavelength (λ2) less than the said first predetermined wavelength, comprising: a first optical fibre (32); second and third optical fibres (34, 36) extending alongside and fused laterally to a length of the first optical fibre (32) at a location near one end thereof so as to form a fused portion (46) in which the first optical fibre is sandwiched between the second and third optical fibres, thereby to permit passage of optical signals between the first and second optical fibres and between the first and third optical fibres; characterised in that: the first optical fibre has a first port (40) at its said one end, the said second optical fibre (34) has a second port (42) at one end thereof that is near the said one end of the said first optical fibre, and the said third optical fibre (36) has a third port (44) at one end thereof that is near the said one end of the said first optical fibre; in cross-section of the fused portion the respective central axes of the three fibres lie substantially on a common linear axis and the fused portion has in cross-section a first dimension (b), measured parallel to the said common linear axis, that is greater than a second dimension (a) measured perpendicularly to that axis; and the respective values of the coupling length (L) and of the ratio (b/a) of the said first dimension (b) to the said second dimension (a) of the fused portion are preselected such that, when a light beam is introduced into the other end of the said first optical fibre and the wavelength of the introduced beam is varied, the resultant light beam emerging from the first port has an intensity maximum at the said first predetermined wavelength (λ1) and the resultant light beams emerging respectively from the said second and third ports are equal in intensity to one another at the said second predetermined wavelength (λ2). A fiber optical device as claimed in claim 1, wherein the said respective values of the coupling length and the said ratio are preselected such that the said first wavelength (λ1) is 1.55 µm and the said second wavelength (λ2) is 1.3 µm. A fiber optical device as claimed in claim 1 or 2, further comprising: a first photodetector (48) located in opposition to the said first port (40) and adapted to detect a light beam having the said first wavelength (λ1) ; a light emitting device (50) located in opposition to the said second port (42) for emitting a light beam having the said second wavelength (λ2) ; and a second photodetector (52) located in opposition to the said third port (44) and adapted to detect a light beam having the said second wavelength (λ2). A fiber optical device as claimed in claim 3, further comprising a first optical filter (58) disposed between the said first port (40) and the said first photodetector (48) for transmitting a light beam having the said first wavelength (λ1) and suppressing transmission of a light beam having-the said second wavelength (λ2), and a second optical filter (60) disposed between the said third port (44) and the said second photodetector (52) for transmitting a light beam having the said second wavelength (λ2) and suppressing transmission of a light beam having the said first wavelength (λ1). A fiber optical device as claimed in claim 1 or 2, further comprising: a first light emitting device located in opposition to the said first port (40) for emitting a light beam having the said first wavelength (λ1); a second light emitting device located in opposition to the said second port (42) for emitting a light beam having the said second wavelength (λ2) ; and a photodetector located in opposition to the said third port (44) and adapted to detect a light beam having the said second wavelength (λ2). A fiber optical device as claimed in any preceding claim, wherein the said optical fibres (32, 34, 36) are constructed as single-mode fibres of substantially identical cross-sections and transmission characteristics. A method of manufacturing a fibre-optical signal transmission device, for transmitting wavelength-division multiplex optical signals having respectively a first predetermined wavelength (λ1) and a second predetermined wavelength (λ2) that is smaller than the first predetermined wavelength (λ1), comprising the steps of: (a) arranging first, second and third optical fibres (32, 34, 36) so that the second and third optical fibres (34, 36) extend alongside a length of the first optical fibre (32) at a location near one end thereof, the first optical fibre having a first port (40) at its said one end, the said second optical fibre (34) having a second port (42) at one end thereof that is near the said one end of the said first optical fibre, and the said third optical fibre (36) having a third port (44) at one end thereof that is near the said one end of the said first optical fibre; (b) fusing the second and third optical fibres laterally to the said length of the first optical fibre so as to form a fused portion (46) in which the first optical fibre is sandwiched between the second and third optical fibres such that in cross-section the respective central axes of the three fibres lie substantially on a common linear axis, the fused portion having in cross-section a first dimension (b), measured parallel to the said common linear axis, that is greater than a second dimension (a) measured perpendicularly to that axis; (c) heating the fused portion so as to adjust the value of the ratio (b/a) of the said first dimension (b) to the said second dimension (a) of the fused portion; and (d) following step (c), elongating the fused portion, whilst subjecting it to heating at a lower temperature than in step (c), so as to adjust the value of the coupling length (L) of the fused portion whilst leaving the value of the said ratio substantially unchanged; the adjustments of the respective values of the coupling length and the said ratio being performed whilst introducing a light beam of varying wavelength into the other end of the said first optical fibre so as to permit those values to be preselected such that the resultant light beam emerging from the first port has an intensity maximum when the introduced light beam has the said first predetermined wavelength (λ1) and the resultant light beams emerging respectively from the said second and third ports are equal in intensity to one another when the introduced light beam has the said second predetermined wavelength (λ2). A method as claimed in claim 7, wherein the said first predetermined wavelength (λ1) is 1.55µm and the said second predetermined wavelength (λ2) is 1.3µm.

Inventors: ARIMA TADAO, OKAMURA KOJI, ARIMA, TADAO, OKAMURA, KOJI, ARIMA, TADAO, C/O FUJITSU LIMITED, OKAMURA, KOJI, C/O FUJITSU LIMITED
Applicants: FUJITSU LTD, FUJITSU LIMITED
Application year: 1992
Main classification: G02B6
IPC codes: G02B6