Outer rotor motor

Abstract: In an outer rotor motor (1): a hub base (3) is in a center of an upper side of the motor (1); a chucking magnet (16) for carrying a disk is near the hub base (3); a spindle (4) is fixed to a central hole of a rotor yoke which is provided with a permanent magnet (15) in its outer peripheral portion; the spindle (4) is supported by a bearing (5) fixed to a boss (7b) of a bearing housing (7) in which a ring-like rib (7c) is concentrically formed around the boss (7b) to form a circumferential groove (7d) therebetween and a hub of a stator (8) is mounted on the rib (7c); a leaf spring (12) is over the groove (7d) of the bearing housing placed under the base (3); and a drive pin (10) is fixed to a free end of the spring (12) to extend upward from the base (3) due to its resiliency through a hole of the hub base (3).

Description: The present invention relates to an outer rotor motor which is used as a spindle motor for driving a magnetic disk of a thin and small magnetic recording unit. In a prior art motor 21 which is shown in Figs. 1 and 2 and rotatably drives a recording medium or disk such as magnetic disks, optical disks and like discs in a recording unit, there is provided a drive pin 10 in its hub base 3 adapted to be loaded with the disk. The pre-characterising part of claim 1 is based on a similar prior art motor, known from JP-A-2-50350. The drive pin 10 engages with a reference hole formed in a hub portion of the disk, and is adapted to drive the disk upon energizing of the motor. As shown in Fig 2, the drive pin 10 is mounted on a free end of a leaf spring 12 which has its base portion fixedly mounted on an inner surface of the hub base 3 by means of screws or like fasteners, so allowing the leaf spring 10 to urge the drive pin 10 to extend from an outer surface side of the hub base 3 on its disk-loading surface side through a through-hole 13 formed in the hub base 3. In the motor shown in figs 1 and 2 there are provided: an indexing magnet 19 on the rotor yoke 2 of the motor for detecting a reference starting position in recording of the disk; and a magnetic detection device 20 (which includes a Hall effect device for detecting the indexing magnet) on a printed board 18. In the conventional motor 21, as shown in figs 1 and 2, the indexing magnet 19 is mounted on an outer peripheral surface of the rotor yoke 2 of the motor 21 and the magnetic detection device 20 is fixedly mounted on the printed board 18 so as to be disposed outside the rotor yoke 2. As described above, in the conventional motor 21, since the indexing magnet 19 is mounted on the outer peripheral surface of the rotor yoke 2 of the motor 21, it is necessary to precisely determine positions of both the indexing magnet provided on the rotor yoke and the drive pin provided in the hub base during assembly. When these positions are not determined properly during assembly, magnetic recording properties of the recording unit become inaccurate, which is a problem inherent in the conventional motor. In addition, since the indexing magnet extends horizontally outward from the outer periphery of the rotor yoke and the magnetic detection device for detecting it is provided on the printed board in the position outside the rotor yoke, it is actually impossible to provide other components on the printed board near the rotor yoke. consequently, hitherto, the printed board is not effectively used in its component-packaging space, and, therefore it is not possible for the motor to cope with a need that the motor should be small in size. A further disk drive motor is described in patent JP-A-1173470 in which a motor rotor comprises a non-magnetic disk at the periphery of which a ring magnet is mounted by being sandwiched between two annular rotor members. An indexing magnet is set into the non-magnetic disk and an associated sensor is mounted on part of a casing enclosing the disk. The indexing magnet does not perform any chucking function. It is an object of the present invention to provide an easily assembled small-sized motor in which motor: an indexing magnet is integrally formed with a chucking magnet to make it possible to precisely determine positions of a drive pin and an indexing magnet relative to each other. The object of the present invention is accomplished by providing an outer rotor motor for a disk drive having a construction in which a chucking magnet for carrying a disk is disposed in a position adjacent to a hub base which is press-fitted to a spindle of the motor, the chucking magnet being provided with a drive pin, characterized in that an indexing magnet is integrally formed with a chucking magnet and the drive pin is extended by a leaf spring through a hole formed in the hub base or in the chucking magnet, the leaf spring being provided on a surface of said chucking magnet or on a surface of a rotor yoke of the motor. Preferably a magnetic detection device for detecting the arrival of said indexing magnet is provided in a printed board constituting a base of said motor. In the accompanying drawings: Fig. 1 is a partially sectioned plan view of a conventional motor; Fig. 2 is a longitudinal sectional view of the motor shown in Fig. 1; Fig. 3 is a partially sectioned plan view of an example of a motor of the present invention in which the indexing magnet is integrally formed with the chucking magnet; Fig 4 is a longitudinal sectional view of the motor shown in Fig. 3; Fig. 5 is a partially sectioned plan view of another embodiment of the invention; Fig. 6 is a longitudinal sectional view of the motor shown in Fig. 5; Fig. 7 is a partially sectioned plan view of a further embodiment of the invention and; Fig. 8 is longitudinal sectional view of the motor shown in Fig. 7. Figs. 3 to 8 show various motors of the present invention in each of which an indexing magnet 19 is integrally formed with the chucking magnet 16. In the motor shown in Figs. 3 and 4 the spindle 4 of the outer rotor motor 1 is press-fitted to the hub base 3; in a position adjacent to the hub base 3, there is provided the chucking magnet 16 in a lower surface of which the indexing magnet 19 of round-bar type is integrally molded with the chucking magnet 16 so as to extend outward from the lower surface of the chucking magnet 16. A through-hole 13, through which the drive pin 10 passes to extend upward from an upper surface of the chucking magnet 16, is formed in the chucking magnet 16 at a position spaced apart from the indexing magnet 19 by an angle of 87° in a circumferential direction indicated by the arrow "A". The drive pin 10 is fixedly mounted on a free end of the leaf spring 12 having its base end be fixedly mounted on a lower surface of the chucking magnet 16 and is urged by the resiliency of the leaf spring 12 to extend from the upper surface of the chucking magnet 16 through the through-hole 13 thereof, so that the drive pin 10 engages with the reference hole of the disk to rotatably drive the disk. A magnetic detection device 20 for detecting a magnetic field of the indexing magnet 19 to determine a recording start reference position of the disk is provided in the printed board 18 so as to be placed in a position immediately under a circular path of the indexing magnet 19 which is rotatably driven together with the chucking magnet 16. The hub base 3 provided with the chucking magnet 16 is press-fitted to its rotating shaft or spindle 4 in a position oppositely disposed from the rotor yoke 2. In construction of the motor 1: the rotor yoke 2 provided with an outer peripheral flange having a rotor magnet 15 made of a soft magnetic material is provided on a lower end of the spindle 4; the spindle 4 is press-fitted to inner rings 5a of the radial ball bearings 5 each of which includes an inner ring 5a and an outer ring 5b; and, the outer rings 5b are held by a bearing housing 7 which is press-fitted to a hole formed in the printed board 18. Figs. 5 and 6 show another embodiment of the motor 1 having been modified to be of thin type by providing the chucking magnet described above in a central portion of the rotor yoke 2 of the motor 1. In this embodiment: the rotor yoke 2 provided with the rotor magnet 15 in its outer peripheral flange is provided with the hub base 3 in its central portion, and the chucking magnet 16 (which is adapted to carry the disk) in a position adjacent to the hub base 3; and a central portion of the hub base 3 is press-fitted to the rotating shaft or spindle 4. In a lower surface of the chucking magnet 16, there is provided the indexing magnet 19 of round-bar type which is integrally molded with the chucking magnet 16, so allowing the indexing magnet 19 to extend downward from the lower surface of the chucking magnet 16 through the hole formed in the rotor yoke 2. The spindle 4 is press-fitted to the inner rings 5a of the radial ball bearings 5 which have their outer rings 5b press-fitted to the bearing housing 7. The lower end of the housing 7 is press-fitted to the hole of the printed board 18 which is provided with a rib 7c concentrically formed with the housing 7 so allowing a circumferential groove 7d to be formed between the housing 7 and the rib 7c. The central hub of the stator 8 is press-fitted to the rib 7c. The indexing magnet 19 extending from the lower surface of the rotor yoke 2 is rotated together with the chucking magnet 16 in the circumferential groove 7d. On the other hand, the magnetic detection device 20 including a Hall effect device for detecting the magnetism of the indexing magnet 19 is provided in the circumferential groove 7d of the printed board so as to be immediately under the circular path of the indexing magnet 19. Figs. 7 and 8 show another embodiment of the motor 1 in which the indexing magnet 19 is integrally formed with the chucking magnet 16. In this embodiment, the bearing housing 7 has a unique construction to permit the motor 1 to be of a thin type. Namely, in this embodiment: a boss 7b of the bearing housing 7 is provided in the central portion of the housing base 7a; a ring-like rib 7c concentrically formed with the boss 7b is integrally formed with the outer peripheral portion of the housing base 7a, so allowing the circumferential groove 7d to be formed between the boss 7b and the rib 7c; the boss 7b is press-fitted to the outer rings 5b of the bearings 5 to support the bearings 5; and, the rib 7c is press-fitted to the hub of the stator 8. Thus, the indexing magnet 19 is extended downward from the hole (which is formed in the rotor yoke 2) so as to enter the circumferential groove 7d. On the other hand, the magnetic detection device 20 is provided in a notch hnle (i.e., packaging hole formed in a suitable position for example such as the bottom of the circumferential groove 7d, as shown in the drawings) so as to be brought into contact with the printed board 18. In this embodiment, the indexing magnet 19 is constructed of a round bar having a suitable L/A ratio (where "L" is a height, and "A" is a cross sectional area of the bar) which is equal to or more than 1.0. By employing the above construction, it is possible for the indexing magnet 19 to reduce its magnetic resistance and to substantially prevent the reduction of its magnetism at a low temperature. In these embodiments, there is no fear that the indexing magnet 19 will be misaligned with the drive pin 10 during assembly, which enables the motor to detect the recording start reference position of the disk in a very precise manner and to show more stable magnetic recording properties. Further, with the present invention, it is not necessary to provide the magnetic detection device outside of the rotor yoke in the printed board 18, which makes it possible to effectively use space on the printed board and to compactly package components of the motor, so allowing the recording unit of the motor to be of a smaller type. These are advantages inherent in the present invention.

Claims: A disk drive outer rotor motor (1) and hub assembly having a construction in which a chucking magnet (16) for carrying a disk is disposed in a position adjacent to a hub base (3) which is press-fitted to a spindle (4) of the motor (1), and the chucking magnet (16) is provided with a drive pin (10) which is extended by a leaf spring (12), the leaf spring provided on a surface of said chucking magnet (16) or on a surface of a rotor yoke (2) of the motor (1), through a hole formed in the hub base (3) or in the chucking magnet (16); characterised in that an indexing magnet (19) is integrally formed with said chucking magnet (16). The disk drive outer rotor motor (1) and hub assembly as set forth in claim 1, wherein a magnetic detection device (20) for detecting the arrival of said indexing magnet (19) is provided in a printed board (18) constituting a base of said motor.

Inventors: FUJITANI SAKAE, INAGAKI MASAAKI, SUZUKI YUZURU, FUJITANI, SAKAE, INAGAKI, MASAAKI, SUZUKI, YUZURU
Applicants: MINEBEA KK, MINEBEA KABUSHIKI-KAISHA
Application year: 1992
Main classification: G11B19
IPC codes: G11B17, G11B19, H02K7