METHOD OF MAKING TOOTHED BELT CONSTRUCTIONS AND SUCH BELT CONSTRUCTIONS

Abstract: A method of making a plurality of toothed belt constructions and a set of such belt constructions are provided, the method comprising the steps of disposing tubular sleeves (34) of stretchable fabric material (25-25B) respectively onto a plurality of toothed mold members (31-31B) having different diameters, forcing mold material (35-35B) against the outside surfaces (37) of the sleeves (34) to tend to stretch the fabric material (25-25B) into the grooves (33-33B) of the toothed mold members (31-31B) as the mold material enters the grooves of the mold members so that the resulting toothed belt constructions (20-20B) will have the fabric material (25-25B) thereof carried in certain positions relative to the respective teeth (23-23B) thereof, and forming the sleeves (34) from the same fabric material and with the same diameters in the nonstretched conditions thereof.

Description: "METHOD OF MAKING TOOTHED BELT CONSTRϋCTICWS AND SUCH BELT CONDUCTIONS" Technical Field This invention relates to a new method of making a plurality of toothed belt constructions and to a new set of such belt constructions. Background Art It is known to provide a method of making a plurality of toothed belt means comprising the steps of disposing tubular sleeves of stretchable fabric material respectively onto a plurality of toothed mold members having different diameters, and forcing mold material against the outside surfaces of the sleeves to tend to stretch the fabric material into the grooves of the toothed mold members as the mold material enters the grooves of the mold members so that the resulting toothed belt means will have the fabric material thereof carried in certain positions relative to the respective teeth thereof. For example, see the U.S. patent to Breher, No. 4,443,396 and the U.S. patent to Valerio et al, No. 3,419,449. It is also known to have fabric material disposed in each tooth of a toothed belt construction between the root and tip thereof. For example, see the U.S. patent to Skura et al, No. 4,392,842. Disclosure of the Invention It is one feature of this invention to provide a new method of making a plurality of toothed belt means respectively having different diameters and still being formed from sleeves of the same fabric material and having the same diameters in the nonstretched conditions thereof so that the fabric material will be carried in certain positions relative to the respective teeth thereof. In particular, it is well known to dispose a tubular sleeve of stretchable fabric material onto a toothed mold member and then forcing mold material against the outside surface of the sleeve to tend to stretch the fabric material into the grooves of the toothed mold member as the mold material enters the grooves of the mold member so that the resulting toothed belt means will have the fabric material thereof carried in a certain position relative to the respective teeth thereof. For example, see the aforementioned U.S. patent to Breher, No. 4,443,396, and the aforementioned U.S. patent to Valerio et al. No. 3,419,449, whereby these two U.S. patents are being incorporated into this disclosure by this reference thereto. While the toothed belt constructions being made by the methods set forth in the aforementioned two U.S. patents, Nos. 4,443,396 and 3,419,449, have the sleeves of fabric material thereof lining the exterior peripheral surface means of the teeth of the resulting toothed belt constructions thereof, it was found according to the teachings of this invention that the sleeve of fabric material could be disposed anywhere from the root of each tooth to the outer periphery or tip of the tooth and will still provide an improved belt life over belts produced without such fabric material. Therefore, it was further found according to the teachings of this invention that the same sized sleeve of the same fabric material can be utilized to produce belt constructions having various diameters so that the resulting method will be less costly than using sleeves of fabric material which must be formed so that each only makes a tooth face as in the prior mentioned U.S. patent Nos. 4,443,396 and 3,419,449. For example, one embodiment of this invention provides a method of making a plurality of toothed belt means comprising the steps of disposing tubular sleeves of stretchable fabric material respectively onto a plurality of toothed mold members having different diameters, forcing mold material against the outside surfaces of the sleeves to tend to stretch the fabric material into the grooves of the toothed mold members as the mold material enters the grooves of the mold members so that the resulting toothed belt means will have the fabric material thereof carried in certain positions relative to the respective teeth thereof, and forming the sleeves from the same fabric material and with the same diameters in the nonstretched conditions thereof. Accordingly, it is an object of this invention to provide a new method of making a plurality of toothed belt means, the method of this invention having one or more of the novel features of this invention as set forth above or hereinafter shown or described. Another object of this invention is to provide a new set of a plurality of toothed belt constructions, the new set of this invention having one or more of the novel features of this invention as set forth above or hereinafter shown or described. Brief Description of the Drawings The features of the invention, and its technical advantages, can be seen from the following description of the preferred embodiments, together with the claims and the accompanying drawings, in which: FIG. 1 is a fragmentary perspective view partially in cross section illustrating the toothed belt construction of this invention formed by the apparatus of FIG. 5; FIG. 2 is a view similar to FIG. 1 and illustrates another toothed belt construction of this invention that is formed by the apparatus of FIG. 6; FIG. 3 is a view similar to FIG. 1 and illustrates another toothed belt construction of this invention that is formed by the method illustrated in FIG. 7; FIG. 4 is a perspective view illustrating one of the steps in the method of this invention for forming one of the toothed belt constructions of this invention; FIG. 5 is a cross-sectional view illustrating the apparatus utilized to make the toothed belt construction of this invention that is illustrated in FIG. 1; FIG. 6 is a view similar to FIG. 5 and illustrates the apparatus for forming the toothed belt construction of this invention that is illustrated in FIG. 2 and that has a larger diameter than the diameter of the toothed belt construction of FIG. 1; and FIG. 7 is a view similar to FIG. 5 and illustrates the apparatus for forming the toothed belt construction of this invention that is illustrated in FIG. 3 and that has a larger diameter than the diameters of the toothed belt constructions of FIGS. 2 and 3. Best Mode for Carrying out the Invention While the various features of this invention are hereinafter illustrated and described as being particularly adapted to .provide belt constructions that have load carrying cord means, it is to be understood that the various features of this invention can be utilized singly or in various combinations thereof to provide toothed belt constructions having other types of load carrying means as desired. Therefore, this invention is not to be limited to only the embodiment illustrated in the drawings, because the drawings are merely utilized to illustrate one of the wide variety of uses of this invention. Referring now to FIG. 1, a new endless toothed belt construction of this invention is generally indicated by the reference numeral 20 and comprises an outer peripheral surface means 21, an inner peripheral surface means 22 defined by a plurality of radially inwardly directed teeth 23, a reinforcing cord means 24, and a teeth reinforcing fabric means 25 lining the teeth 23, whereby it can be seen that the toothed belt construction 20 of this invention has a configuration that is well known in the art, such as set forth in the aforementioned U.S. patent to Breher, No. 4,443,396, and the U.S. patent to Valerio et al, No. 3,419,449. Another endless toothed belt construction of this invention is generally indicated by the reference numeral 20A in FIG. 2 and parts thereof similar to the belt construction 20 previously described are indicated by like reference numerals followed by the reference letter "A". As illustrated in FIG. 2, the belt construction 20A is substantially identical to the belt construction 20 previously described except that the diameter of the belt construction 20A is larger than the diameter of the belt construction 20, as will be apparent hereinafter, and has the fabric material 25A thereof embedded in the teeth 23A intermediate the roots 26 thereof and the tips 27 thereof as illustrated in FIG. 2. Another endless toothed belt construction of this invention is generally indicated by the reference numeral 20B in FIG. 3 and parts thereof similar to the belt constructions 20 and 20A previously described are indicated by like reference numerals followed by the reference letter "B". As illustrated in FIG. 3, the belt construction 20B is substantially the same as the belt constructions 20 and 20A previously described except that the diameter of the belt construction 20B is larger than the diameters of the belt constructions 20 and 20A, as will be apparent hereinafter, and the fabric material 25B thereof is located at the roots 26B of the teeth 23B as illustrated in FIG. 3. Therefore, it can be seen that it is a feature of this invention to provide a set of a plurality of toothed belt constructions wherein the fabric material for the teeth thereof is located at the outer tips thereof so as to line the teeth thereof, is disposed at the roots of the teeth, or is embedded in the teeth anywhere between the roots thereof and the tips thereof, as it has been found according to the teachings of this invention that merely providing the fabric material so as to be in any position relative to the teeth thereof improves the belt life over a similar belt construction which does not utilize any fabric material in connection with the teeth thereof. It has been further found according to the teachings of this invention that the fabric material for forming the belt constructions of this invention can be disposed in a seamless sleeve form, be the same fabric material, and have the same diameters in the nonstretched conditions thereof so as to respectively form a plurality or set of toothed belt constructions having different diameters, with each belt construction having the sleeve of fabric material thereof disposed somewhere relative to the teeth thereof to reinforce such teeth. In one working embodiment of this invention, the fabric material comprises a knitted seamless nylon stocking that has a circumferential length in the nonstretched condition thereof of approximately 15.24 cm (6.0 inches) and has a circumferential length of approximately 35.56 cm (14.0 inches) when fully stretched so that no residual stretch characteristic remains therein. Such a sleeve of fabric material has been utilized to form a toothed belt construction wherein the pitch length thereof is approximately 19.0683 cm (7.5072 inches), the thickness thereof is approximately 0.114 cm (0.045 of an inch) and the number of teeth is ninety-two, whereby the outside diameter of the toothed belt construction is approximately 5.715 cm (2 1/4 inches). It is to be understood that while certain dimensions, etc. , have been set forth above for one working embodiment of this invention, such dimensions, etc., are not to be a limitation on this invention as other dimensions, etc. , can be utilized, as desired. The belt constructions 20, 20A and 20B of this invention can be respectively formed by the apparatus 30, 30A and 30B illustrated respectively in FIGS. 5, 6 and 7, wherein it can be seen that the apparatus 30, 30A and 30B are substantially identical except that the apparatus 30A is larger in diameter than the apparatus 30 and the apparatus 30B is larger in diameter than the apparatus 30A, whereby only the details of the structure and method of making the belt construction 20 with the apparatus 30 of FIG. 5 will now be described with the understanding that such description equally applies to the method of using the apparatus 30A and 30B for forming the belt constructions 20A and 20B. As illustrated in FIGS. 4 and 5, the apparatus 30 includes a substantially cylindrical toothed mold member 31 having an outer peripheral surface means 32 provided with a plurality of longitudinally disposed and equally spaced apart grooves 33 which will form the teeth 23 of the belt construction 20 of this invention, the mold member 31 being formed of any suitable material, such as the metallic material illustrated in the drawings. A stretchable sleeve 34 of seamless knitted fabric material is axially disposed on the mold member 31 by causing relative movement between the mold member 31 and the sleeve 34 so that the sleeve 34 is actually in a stretched condition on the mold member 31 but has a sufficient residual stretch characteristic therein so that the sleevp 34 will stretch fully into the grooves 33 of the mold member 31 to line the same in the manner illustrated in FIG. 5 when mold material 35 is injected into the apparatus 30 between the mold member 31 and an outer surrounding cylindrical casing 36 so as to engage against the outside surface 37 of the sleeve 34 and force the sleeve 34 into the grooves 33 of the mold member 31 to line the grooves 33 and, thus, line the resulting teeth 23 of the toothed belt construction 20 being formed in the apparatus 30 in the manner fully set forth in the aforementioned U.S. patent to Breher, No. 4,443,396. However, before the mold member 31 is disposed in the outer surrounding casing 36 of the apparatus 30, a suitable tensile cord means 24 is wrapped in a helical manner on the outer peripheral surface 37 of the sleeve 34 in the manner illustrated in FIG. 4 so that the mold material 35 will exude through the spacings between the coils of the cord means 24 to form the teeth 23 in the manner previously set forth. Once the mold material 35 has been exuded into the apparatus 30 in the manner illustrated in FIG. 5 to complete the configuration of the endless toothed belt construction 20, the material 35 can be solidified in the apparatus 30 in a manner well known in the art, the mold material 35 comprising any suitable polymeric material normally utilized to form toothed belt constructions. The resulting toothed belt construction 20 is removed from the apparatus 30 in a manner well known in the art and comprises a relatively wide belt sleeve means, whereby individual narrower toothed belts can be cut from the belt sleeve also in a manner well known in the art and as illustrated in FIG. 1. For example, see the aforementioned U.S. patent to Valerio, No. 3,419,449. Thus, it can be seen that when forming the belt construction 20A with the apparatus 30A of FIG. 6, the same belt sleeve 34 is being utilized with the mold member 31A, whereby the sleeve 34 must be in a greater stretched condition when initially disposed onto the mold member 31A than when disposed on the mold member 31 previously described so that the resulting residual stretch characteristic of the sleeve 34 is less than the residual stretch characteristic of the sleeve 34 when on the mold member 31. Thus, when the mold material 35A is disposed in the apparatus 30A, the mold material 35A will exude against the fabric material 25A and carry the same along therewith into the grooves 33A of the mold member 31A and will exude through the fabric material 25A once the remaining stretch characteristic thereof has been used up so that the material 35A exudes beyond the material 25A in each groove 33A as illustrated in FIG. 6 and FIG. 2. Likewise, since the mold member 31B of the apparatus 30B of FIG. 7 has a greater diameter than the diameter of the mold member 31A of FIG. 6, and since the same sleeve 34 of fabric material is being utilized to initially be disposed thereon as in the apparatus 30 and 30A, it may be found that the entire stretch characteristic of the sleeve 34 is used up in merely placing the sleeve 34 onto the mold member 3IB so that when the mold material 35B is subsequently disposed into the apparatus 30B, the mold material 35B will exude through the material 25B without carrying the same into the grooves 33B so that the fabric material 25B will merely be disposed at the roots 26B of the resulting teeth 23B as illustrated in FIGS. 3 and 7. Therefore, it can be seen that it is a unique feature of this invention to utilize the same sleeve of fabric material for forming belt constructions that have different diameters as such sleeve of fabric material improves the belt life of the resulting toothed belt construction regardless of where the fabric material ends up in the teeth thereof as the fabric material may be disposed at the outer tips of the teeth so as to line the teeth, may be disposed at the roots thereof, or may be disposed in the teeth anywhere between the tips and the roots thereof and still perform a belt life increasing function as previously set forth. Therefore, it can be seen that this invention not only provides a new method of making a plurality of toothed belt constructions, but also this invention provides a new set of a plurality of toothed belt constructions. While the forms and methods of this invention now preferred have been illustrated and described as required, it is to be understood that other forms and method steps can be utilized and still fall within the scope of the appended claims, wherein each claim sets forth what is believed to be known in each claim prior to this invention in the portion of each claim that is disposed before the terms "the improvement", and sets forth what is believed to be new in each claim according to this invention in the portion of each claim that is disposed after the terms "the improvement", whereby it is believed that each claim sets forth a novel. useful and unobvious invention.

Claims: CLAIMS: 1. In a method of making a plurality of toothed belt means comprising the steps of disposing tubular sleeves (34) of stretchable fabric material (25-25B) respectively onto a plurality of toothed mold members (31-31B) having different diameters, and forcing mold material (35- 35B) against the outside surfaces (37) of said sleeves (34) to tend to stretch said fabric material (25-25B) into the grooves (33-33B) of said toothed mold members (31-31B) as said mold material enters the grooves of said mold members so that said resulting toothed belt means (20-20B) will have said fabric material thereof (25-25B) carried in certain positions relative to the respective teeth (23-23B) thereof, the improvement characterized by the step of forming said sleeves (34) from the same fabric material and with the same diameters in the nonstretched conditions thereof. 2. A method as set forth in claim 1, characterized by the step of forming each sleeve (34) to be seamless. 3. A method as set forth in claim 1, characterized in that the step of disposing said sleeves (34) of fabric material (25-25B) respectively onto said plurality of mold members (31-31B) comprises the step of causing axial movement between said sleeves (34) and said mold members (31-31B). 4. A method as set forth in claim 3, characterized in that the step of disposing said sleeves (34) onto said plurality of mold members (31-31B) comprises the step of circumferentially stretching said sleeves as said sleeves and said mold members are being axially moved. 5. A method as set forth in claim 4, characterized in that each sleeve (34) on its respective mold member (31-31B) has as residual stretch characteristic after being stretched onto its respective mold member and before the step of forcing mold material (35, 35A) against said outside surface (37) thereof. 6. A method as set forth in claim 5, characterized in that one of said toothed belt means (20) has the sleeve (34) of fabric material (25) thereof substantially lining the outer peripheral surfaces of the teeth (23) thereof after the mold material (35) has completely entered the grooves (33) of said respective mold member (31). 7. A method as set forth in claim 5, characterized in that one of said toothed belt means (20A) has the sleeve (34) of fabric material (25A) thereof disposed in the teeth (23A) thereof after the mold material (35A) has completely entered the grooves (33A) of said respective mold members (31A) by exuding through said fabric material. 8. A method as set forth in claim 4, characterized in that one of said sleeves (34) on its respective mold member (31B) has substantially no residual stretch characteristic after being stretched onto its respective mold member and before the step of forcing mold material (35B) against said outside surface (37) thereof, whereby said sleeve (34) of fabric material (25B) is disposed substantially across the roots (26B) of the teeth (23B) of the resulting toothed belt means (20B) after the mold material (35B) has completely entered the grooves (33B) of said respective mold member (31B) by exuding through said fabric material (25B). 9. A method as set forth in claim 1, characterized in that said stretchable fabric material (25-25B) comprises a stretchable knit fabric material. 10. A method as set forth in claim 9, characterized in that said stretchable knit fabric material (25-25B) comprises a nylon stocking. 11. A method as set forth in claim 10, characterized in that one of said resulting toothed belt means (20-20B) has an outside diameter of approximately 5.715 cm (2 1/4 inches). 12. A method as set forth in claim 1, characterized in that said toothed belt means (20, 20A) each comprises a toothed belt sleeve (34). 13. In a set of a plurality of toothed belt constructions formed by the steps of disposing tubular sleeves (34) of stretchable fabric material (25-25B) respectively onto a plurality of toothed mold members (31-31B) having different diameters and then forcing mold material (35-35B) against the outside surfaces (37) of said sleeves (34) to tend to stretch said fabric material (25-25B) into the grooves (33-33B) of said toothed mold members Ol¬ 31B) as said mold material enters the grooves of said mold members so that said resulting toothed belt constructions (20-20B) will have said fabric material (25-25B) thereof carried in certain positions relative to the respective teeth (23-23B) thereof, the improvement characterized in that said sleeves (34) are formed from the same fabric material and with the same diameters in the nonstretched conditions thereof. 14. A set as set forth in claim 13, characterized in that each sleeve (34) is seamless. 15. A set as set forth in claim 13, characterized in that one of said toothed belt constructions (20) has the sleeve (34) of fabric material (25) thereof substantially lining the outer peripheral surface of the teeth (23) thereof after the mold material (35) has completely entered the grooves (33) of its respective mold member (31). 16. A set as set forth in claim 13, characterized in that one of said toothed belt constructions (20A) has the sleeve (34) of fabric material (25A) thereof disposed in the teeth (23A) thereof after the mold material (35A) has completely entered the grooves (33A) of its respective mold member (31A) by exuding through said fabric material. 17. A set as set forth in claim 13, characterized in that one of said toothed belt constructions (20B) has said sleeve (34) of fabric material (25B) disposed substantially across the roots (26B) of the teeth (23B) thereof after the mold material (35B) has completely entered the grooves (33B) of its respective mold member (31B) by exuding through said fabric material (25B). 18. A set as set forth in claim 13, characterized in that said stretchable fabric material (25-25B) comprises a stretchable knit fabric material. 19. A set as set forth in claim 18, characterized in that said stretchable knit fabric material (25-25B) comprises a nylon stocking. 20. A set as set forth in claim 19, characterized in that one of said resulting toothed belt constructions (20-20B) has an outside diameter of approximately 5.715 cm (2 1/4 inches).

Inventors: BECK HAROLD D, MITCHELL R MARK, SWANE JEFFREY A, VIRTUE DAN W, BECK, HAROLD, D., MITCHELL, R., MARK, SWANE, JEFFREY, A., VIRTUE, DAN, W.
Applicants: DAYCO PRODUCTS INC, DAYCO PRODUCTS, INC.
Application year: 1992
Main classification: F16G5
IPC codes: B29C43, B29D29, B29K105, B29L15, F16G1, F16G5