Prosthetic implant with spacers having tapered trailing edges

Abstract: A prosthetic implant (1) for insertion into a cement filled intramedullary canal including a plurality of spacers (20) formed from PMMA. The spacers include a body having a frontal portion (22) and a trailing portion (24). The body of the spacers (20) narrowing with distance from said frontal portion (22) toward said trailing portion (24). The narrowing body of the spacers (20) interrupting the flow of cement along the implant body (1) as the body (1) is inserted into a cement filled intramedullary canal. The narrowing trailing portion (24) of the spacers (20) cause the cement flow to smoothly re-attach to the implant body (1) without creating substantial disturbances or vortexes in the cement.

Description: This invention relates to prosthetic implants and will have specific relevance to a prosthetic implant with spacers having tapered trailing edges. BACKGROUND OF THE INVENTION Centralizers or spacers when used with cementable prosthetic implants provide an even spacing between the implant and the supporting bone thus uniformly controlling the thickness of the cement mantle. It is known that such spacers may be formed from polymethylmethacrylate (PMMA). Numerous types of centralizers or spacers for prosthetic hip stem implants are disclosed in the following: U.S. Patent 4,827,919 - Barbarito et al.; U.S. Patent 4,718,909 - Brown; U.S. Patent 4,549,319 - Meyer; U.S. Patent 4,404,692 - Eftekhar; U.S. Patent 3,793,650 - Ling et al.; U.S. Patent 2,104,391 - Lee et al.; and U.K. Patent Application 2 216 015 - Sheehan. Centralizers or spacers for articulated prostheses used in knees are illustrated in the following: U.S. Patent 4,538,305 - Engelbrecht et al.; U.S. Patent 4,523,587 - Frey; and U.S. Patent 4,268,920 - Engelbrecht et al. In general, the centralizers or spacers disclosed above in conjunction with stemmed prosthetic implants require some assembly by the surgeon to connect the spacers to the implant during surgery. Further, the spacers terminate in a blunt trailing edge relative to the leading insertion end of the implant. These blunt trailing edges can cause vortices within the cement as the spacers and implant are inserted into a cement filled intramedullary canal. In particular, US 3,793,650 discloses an intramedullary stem with a separate spacer device having an angular base with at least three spring members extending from spaced points around the base, the spring members extending radially outward. The spring members act to centralise the stem in the canal. Both the leading and trailing edges of the spacer device have blunt edges which can as explained above cause vortices within the cement. The vortices can cause voids adjacent the implant when the cement cures. Such voids are generally considered undesirable and may contribute to a weakened connection between the implant and the supporting bone. SUMMARY OF THE INVENTION The invention herein disclosed alleviates the problems discussed above by providing a prosthetic implant having spacers directly connected to the implant and having a tapered trailing portion. As the implant with spacers attached is inserted into a cement filled intramedullary canal, the smooth flow of cement along the implant is interrupted by the spacers. However, the spacers' tapered trailing portion causes the cement flow to smoothly reattach to the implant without creating vortices or eventual voids in the cement as may be experienced in the prior art spacers. The flow of cement over and about the spacers may be substantially likened to that of air flow across the upper surface of an airfoil. The implant may include a polymer coating to improve the bond between the cement and implant. The spacers in the preferred embodiment are preferably formed from poly methyl methacrylate (PMMA) and are preferable connected to the implant by ultrasonically welding the spacers to the polymer coating. Accordingly, it is an object of this invention to provide a novel prosthetic implant with spacers. Another object of this invention is to provide for a prosthetic implant with spacers wherein the spacers have a tapered trailing portion. Another object of the invention is to provide a novel prosthetic hip stem implant with a polymer coating wherein the spacers are bonded to the polymer coating. Yet other objects of the invention will become apparent from a reading of the following description taken with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a prosthetic hip implant with the spacers attached. Fig. 2 is a side elevational view of Fig. 1 Fig. 3 is a cross-sectional view taken along line 3-3 of Fig. 1 near the proximal end of the hip stem. Fig. 4 is a cross-sectional view taken along line 4-4 of Fig. 1 near the distal end of the implant stem. Fig. 5 is an enlarged view of the area circled in Fig. 2 designated by the numeral 5. Fig. 6 is a rear perspective view of the spacer illustrated in Figs. 1-5. Fig. 7 shows a spacer for connection to an implant which does not fall within the scope of Claim 1. DESCRIPTION OF THE PREFERRED EMBODIMENTS The preferred embodiments herein disclosed are not intended to be exhaustive or to limit the application to the precise forms disclosed. Rather, they are chosen and described to best explain the invention so that others skilled in the art may utilize their teachings. Referring now to the figures, a prosthetic hip implant 1 having an stem 2 and neck 3 is illustrated. A collar 4 projects from stem 2 in the manner illustrated and as is well known in the art. A through bore 5 is provided in the uppermost portion of stem 2 for engagement with an extraction instrument as is also known in the art. Stem 2 of implant 1 includes a proximal end 6, a distal end 7, and a pair of approximately opposite sidewalls 8 separated by a medial wall 9 and a lateral wall 10. Stem 2 further includes a polymer coating 11 preferably of polymethylmethacrylate (PMMA) near proximal end 11 and a polymer coating 12 also preferably of PMMA near distal end 7. The polymer coatings 11, 12 contact with bone cement during impaction of the implant to achieve a chemical bond therebetween. The polymer coating is substantially completely polymerized as a coating on the hip prosthesis prior to implantation. During impaction of the implant with fresh bone cement at the time of surgery, the polymer coatings 11, 12 will become securely bonded to the fresh bone cement as the fresh bone cement polymerizes. A more thorough explanation of the polymer coating and its reaction with the fresh bone cement may be obtained by a reading of U.S. Patent 4,795,472 issued to Crowninshield et al. It is highly desirable during impaction to position stem 2 of implant 1 within the medullary canal such that a cement mantle of a predetermined thickness is between the stem and canal wall. Therefore, spacers 20 are provided and are attached to implant 1 as by ultrasonic welding to bond the spacers to the polymer coating 11. The spacers of the invention formed in a variety of thicknesses to provide a variety of cement mantle thicknesses as may be desired by a particular surgeon. Spacers 20 are preferably formed from PMMA, such as by injection molding. The advantages of forming spacers from PMMA are thoroughly discussed in U.S. Patent 4,566,138, issued to Lewis et al. As illustrated, spacers 20 of the embodiment of Figs. 1-6 are essentially teardrop shaped and include a leading or frontal portion 22 and a trailing or rearward or trailing portion 24. Frontal portion 22 and rearward portion 24 are defined with reference to the insertion direction of the stem. Spacers 20 further include an inner wall 26 and an arcuate outer wall 28. Inner wall 26 is illustrated in Fig. 6 as being substantially flat but may be also contoured to conform to its intended supporting surface on the implant. An energy absorbing rib 30 extends outwardly from wall 26 prior to connection of the spacers to the implant. During ultrasonic welding rib 30 of spacer 20 is essentially melted to bond the spacer to the polymer coating 11, 12 on the implant. A more thorough understanding of ultrasonic welding of spacers to a prosthetic implant may be had by a reading of U.S. Patent 4,566,138. As can be readily seen by reference to Figs. 1-6, the trailing portion 24 of a spacer 20 is tapered or narrows with distance from frontal portion 22. Spacers 20 are oriented such that frontal portion 22 of the spacers initially contacts the fresh cement within an intramedullary canal as the implant with spacers attached is inserted. Further, insertion of the implant with spacers attached into the canal causes cement to flow over outer wall 28 of the spacers. Due to the tapered design of trailing portion 24, cement flow along the outer wall 28 of the spacer smoothly re-attaches to the outer wall of the implant without creating undesired vortices in the cement. As is shown best in the spacer side view of Fig. 5, the spacer is formed having a diminishing thickness and diminishing width from frontal portion 22 toward trailing portion 24 similar to a cross-sectional view of a typical airfoil. This configuration of the spacer causes the cement to smoothly flow over outer wall 28 and re-attach to the implant surface without creating a substantial disturbance or vortex in the cement. Contact between an outer wall 28 of a spacer 20 and the inner wall of the intramedullary canal (not shown) ensures a predetermined minimum thickness of cement between the stem of the implant and the supporting bone. With a spacer attached to each wall of the distal end of the implant, the spacers act to center the distal tip of the implant within the canal. Similarly, a spacer attached to each wall of the implant adjacent the proximal end acts to center the proximal end of the implant within the intramedullary canal. However, it should be understood that while the invention is illustrated as including a spacer on each wall of the implant, design criteria may dictate use of spacers on only one or some of the side walls. Such a modification should be considered enveloped in this disclosure. An alternative spacer which does not fall within the scope of Claim 1 is illustrated in Fig 7. As is clearly illustrated, spacer 32 includes a generally diamond shaped periphery having a thickened mid-portion 34 which gradually tappers off in all directions. A leading point 36 and a trailing point 35 is defined which causes the cement to smoothly flow over the outer surface of the spacer to smoothly re-attach to the supporting prosthetic implant. The tapered leading point 36 provides a smooth transition of the cement onto the outer surface 33 of spacer 32. Trailing point 35 provides for the smooth re-attachment of the cement flow from the spacer onto the outer surface of the implant. While not illustrated, it should be understood in keeping with the disclosure above that a rib (not shown) may be formed on the inner wall of spacer 32 for bonding the spacer to the polymer coating during ultrasonic bonding. It should also be understood that while the invention is illustrated in conjunction with a prosthetic hip stem this should not be considered limiting to the disclosure. Clearly the invention is equally applicable to any stemmed prosthetic implant inserted into a cement filled intramedullary canal such as is experienced in the field of prosthetic knee or other such joints. Further, it should be understood that any accepted method of bonding the spacers to the implant may be employed while keeping within the teachings of this invention. Finally, it should be understood that the invention is not to be limited to the details above, but may be modified within the scope of the appended claims.

Claims: A prosthetic implant (1) for insertion into a cement filled intramedullary canal, said implant (1) comprising a body (2) for insertion into said canal, a means (20) carried by said body (2) for spacing said body (2) a predetermined distance from an interior wall of said canal, said spacing means (20) including a body extending a distance along said implant body (2) characterised in that said body of said spacing means is substantially tear-drop shaped and includes a frontal portion (22) and a trailing portion (24), said portions (22,24) being defined with reference to the insertion direction of the body (2) of the implant (1), said spacing means (20) body narrowing with distance from said frontal portion (22) toward said trailing portion (24), the narrowing body of said spacing means (20) constituting means for interrupting the flow of cement along said implant body (2) as said body (2) is inserted into a cement filled intramedullary canal and causing said cement flow to smoothly re-attach to said implant body (2). The implant of claim 1 characterised in that said body (2) of the implant (1) includes a plurality of spacing means (20). The implant of claim 1 or claim 2 characterised in that the body (2) has a proximal end (6) and a distal end (7), said body (2) including a pair of side walls (8) spaced apart by a medial side wall (9) and a lateral side wall (10), spacers (20) being carried by said medial side wall (9) of said body (2) adjacent said proximal end (6), by each of said pair of side walls (8) and said medial side wall (9) and said lateral side wall (10) of said body (2) adjacent the distal end (7) of the body (2). The implant of claim 3 characterised in that a spacer (20) is also carried by each of said pair of side walls (8) and said lateral side wall (10) of said body (2) adjacent said proximal end (6). The implant of any preceding claim characterised in that the spacers (20) include an outer surface (28) and an inner surface (26), said inner surface (26) of said spacer (20) being substantially flat for abutting contact with the wall of said implant(1), said outer surface (28) of each of said spacers (20) being generally arcuate. The implant of any preceding claim characterised in that the body (2) further includes a layer of PMMA between said body (2) and said spacer (20). The implant of any preceding claim characterised in that said spacer (20) includes an extension projecting from said frontal portion (22) opposite said trailing portion (24), said extension narrowing with distance from said frontal portion.

Inventors: GEREMAKIS PERRY A, HEWKA LEDA C, LESTER MARK B, PARR JACK ELDON, GEREMAKIS, PERRY A., HEWKA, LEDA C., LESTER, MARK B., PARR, JACK ELDON
Applicants: ZIMMER INC, ZIMMER, INC.
Application year: 1992
Main classification: A61F2
IPC codes: A61F2, A61B17