Wrapping machine and method for wrapping a roll of material

Abstract: A wrapping machine for wrapping a roll (10) of material which requires protection against impact including a turntable 42 rotatable about a substantially vertical axis and provided with means 50 to accept a roll 10 to be wrapped characterised by a vertically adjustable support 28 provided with means 33 for carrying a supply of wrapping material 12, means for adjusting the vertical position of said support, and said means for accepting a roll 10 to be wrapped acting to support the roll with the outer portion of the lower end and the lower edge exposed and means for rotating the turntable (42).

Description: The present invention relates to a wrapping machine and method for protectively wrapping a roll of material requiring protection against impact, for example carbonless paper. The protective wrapping may comprise suitable cushioning material such as sheet foam wrap or sheet paper wadding, together with retaining material, such as stretch film or paper applied in an interleaved manner with the cushioning material or sequentially thereafter. Various wrapping machines are known for protectively wrapping rolls or carbonless paper in foam wrap and stretch film. However, these machines are generally complicated and expensive and intended for use in manufacturing facilities. These conventional wrapping machines are rather large, stationary, highly automated machines with a relatively high volume. Therefore, they are not usually located in distribution centres and warehousing facilities. US Patent Specification No. 4 807 427 discloses apparatus for wrapping by applying stretch wrapping material to a basiloid container type load carried on a rotatable turntable. The wrapping material is applied from a vertically adjustable support whilst the load is rotated on the turntable. In both the above disclosures the machines only have the ability to wrap the sides of the load and there is no provision for wrapping the vulnerable upper and lower edges, which, if they are to be protected, must be covered by some other means, for example as described in US Patent No. 4 807 427 by separate end covers, this Patent being directed to means of providing a continuous band to form a continuous compression band to hold the end caps in position. US 4 858 415 shows apparatus for wrapping a stack of tyres and in which the tyres are placed upon a mandrel mounted on a turntable and are held in place by compressing them. Stretch wrap is laid over the tyres so that it extends over the mandrels at the top and bottom. The pressure on the mandrels is released and the lower mandrel is pushed upwards to lift the tyres free of the bottom portion. The same action is taken at the top and the shrink wrap then folds itself downwardly over the edges of the tyres due to the ability of such material to recover to its prestretched condition. The invention is concerned with holding the tyres together in a stack and merely to prevent them from being scuffed or becoming dirty during transport. Such apparatus is incapable of being used as a sheet cushioning material as a wrapper because such material is incapable of recovering to its prestretched condition. US-A-4 691 497 discloses an apparatus and a method for wrapping a load with, for example, a web of foam. In this method, only the side walls of the load are covered with the wrapping. An object of the present invention is to provide a device and a method which will enable the portion of the lower side of the roll adjacent the lower edge and both the upper and lower edges to be wrapped while the rolls are vertically oriented. As a roll of paper moves through a distribution network, the packaging for these rolls can be damaged. For example, the packaging can be torn during unloading of the roll from a truck, storage of the roll in a warehouse or in many other situations. Presently, wrapping equipment is generally kept in the manufacturing facilities and not the distribution centres or warehousing facilities for the reasons noted above. Accordingly, when the packaging of a roll of paper is damaged after it leaves the factory, this roll must either be returned to the manufacturing facility for recycling or destroyed. Needless to say, any of these options are relatively expensive and undesirable. Since each roll can have a value of several thousand United States dollars, the ability to salvage a roll at the distribution site has tremendous economic advantages. Accordingly, it is another object of the present invention to provide a wrapping machine and method which can easily wrap rolls of carbonless paper with foam wrap and stretch film or with other kinds of sheet packaging materials. Yet a further object of the present invention is to provide a machine and method which can rewrap or originally wrap a roll of carbonless paper. It is another object of the present invention to provide a machine and method which do not require an excessive space, which are highly reliable and which are inexpensive. According to the present invention a wrapping machine for wrapping a roll of material against impact includes means for rotating a turntable about a substantially vertical axis, said turntable carrying a roll of material to be wrapped, a vertically adjustable support carrying a supply of wrapping material and means for adjusting the vertical position of said support characterised in that said wrapping material is in the form of sheet cushioning material and the turntable carries the roll to be wrapped with the outer portion of the lower end and the lower edge exposed, the relative positions of the turntable and the support being adjustable to wrap the lower edge and part of the exposed lower end of the roll with sheet cushioning material when the turntable is rotated. Thus the invention can be used, for example, for wrapping a roll of carbonless paper. The wrapping machine and method of the invention are described below as used for the wrapping of rolls with interleaved sheet foam and film packaging materials. It will however be appreciated that other packaging materials, for example paper wadding and paper may be used and that they may be applied sequentially rather than in an interleaved manner. Thus, if interleaved material is to be used said adjustable support means can be provided with means for carrying one or more rolls of wrapping material and these may be conveniently mounted on one or more spindles mounted on said support. Preferably means are provided for cutting at least one of the materials from its roll of material. It will be appreciated that foam wrap and stretch film can be fed from the support to the roll of paper on the turntable. Upon rotation of the turntable, the roll of paper can be encircled with foam wrap and stretch film. If the roll of paper is longer than the width of the foam wrap and stretch film the support can be vertically adjusted so that the roll of paper can be helically wrapped. There is a predetermined clearance beneath the lower end of the roll so that both the lower and upper edges of the roll can be enclosed. If desired means for locating and holding down the roll on the platform can be provided in order to maintain light or small rolls in position on the turntable. The invention also includes a method of wrapping a roll of material utilising the equipment and in this manner both the upper and lower edges of the roll are protected. A package visually identical to those wrapped with larger, more expensive machines, can be obtained with this apparatus. Further scope of the applicability of the present invention will be come apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this details description. The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein: Figure 1 is a perspective view with a partial cutaway of a roll of carbonless paper wrapped with multilayers of foam wrap and stretch film; Figure 2 is a front view of the wrapping machine of the present invention; Figure 3 is a perspective view of the wrapping machine of the present invention with a damaged package resting on the turntable; Figure 4 is a cutaway view of a roll of carbonless paper showing the hold down device of the instant invention; Figure 5 is a perspective view of the wrapping machine of the present invention with foam wrap and stretch film being fed to the roll of paper; Figure 6 is a perspective view of the wrapping machine of the present invention with foam wrap and stretch film being wrapped around the roll of paper; Figure 7 is a perspective front view of the wrapping machine of the present invention with a larger roll of paper on the turntable; and, Figure 8 is a perspective view of the present invention with a larger roll of paper on the turntable and after cutting of the foam wrap. Figure 1 is a perspective view of a roll of carbonless paper 10. This roll of paper 10 has stretch film 12 and foam wrap 14 encircling the sides thereof. A portion of the stretch film 12 and foam wrap 14 have been cut away in Figure 1. The carbonless paper 16 within the stretch film and foam wrap 14 can be seen in this cutaway portion. The roll of carbonless paper 10 in Figure 1 is oriented such that the longitudinal axis LL is horizontal. One edge 20 of the roll of carbonless paper is indicated in this Figure 1. It can be seen that the stretch film 12 and foam wrap 14 enclose this edge. Without provision of foam at the edge of the roll of carbonless paper, the roll will be subject to edge damage. This wrapping arrangement for the roll will protect the pressure-sensitive carbonless paper. Thus, the roll of paper 10 can easily be handled without damaging the carbonless paper 16. In the arrangement shown in Figure 1, two layers of foam wrap 14 and stretch film 12 are indicated. However, any number of layers of stretch film 12 and foam wrap 14 can be placed around roll 10. The stretch film 12 used in the present invention can be a film of 150 gauge to 200 gauge of either low density polyethylene (LLDPE) or polyvinyl chloride (PVC) stretch film. Additionally, any one of several polyolefin packaging foams, such as polypropylene or polyethylene having approximately a 1/8 inch thickness may be used. Any suitable foam wrap 14 or stretch film 12 can be used in the instant invention. Shown on one end of the roll 10 of carbonless paper is an end piece 18. While it is not shown, the other side of the roll 10 of carbonless paper can have a similar end piece. Through this end piece 18 and the roll 10 of carbonless paper 16 is an opening 22. Referring now to Figure 2, the vertical foam wrapping machine 24 of the instant invention will now be described in more detail. This machine includes a vertically adjustable support comprising a lift device 26 having a lift means 27 for raising and lowering a support arm 28. While a double chain arrangement 27 is shown as the lift means, it should be understood that any suitable arrangement (such as a hydraulic cylinder) can be used for raising and lowering the support arm 28. This support arm 28 is a single, continuous arm which has means 33 for holding a supply of foam wrap and stretch film. Specifically, this means 33 includes a first spindle 34 for the foam wrap and a second spindle 36 for the stretch wrap. The roll of foam wrap 30 and roll of stretch film 32 are placed on the respective spindles 34 and 36 as indicated in Figure 2. The first spindle 34 is located at one end of arm 28. The foam wrap 14 will be fed from this roll past a foam wrap cutting device 38. This cutting device 38 is positioned between the first spindle 34 and second spindle 36. The foam wrap 14 can then be fed in front of the roll 32 of stretch film and through guide rollers 40. As indicated in Figure 3, back guide rollers 40a and front guide rollers 40b can be provided. However, it should be understood that any suitable arrangement can be used for the guide rollers 40. In fact, the guide rollers 40 can be omitted and the foam wrap 14 and stretch film 12 can be fed directly to the roll 10 of paper. The stretch film 12 is also fed through the guide rollers 40 as indicated in Figure 2. Thus, the foam wrap 14 travels from the roll 30 past the cutting device 38, in front of the roll 32 of stretch film, though the guide rollers 40 and out an end 41 of the support arm. The stretch film 12 will move from the roll 32 past the guide rollers 40 and from the end 41 of support arm 28. It should be recognised that the positioning of the roll 30 and 32 could be altered on the support arm 28. Also, a second cutting device can be provided on the support arm for cutting only the stretch film 12 or only one cutting device could be provided for cutting both the stretch film 12 and foam wrap 14. Either of these cutting devices could be located adjacent the end 41 of the support arm 28 such that the stretch film 12 is cut after it passes through the guide rollers 40, for example. Nonetheless, in the arrangement of Figure 2, a cutting device 38 on support arm 28 is only provided for the foam wrap 14. In front of the lift device 26, a rotatable turntable is provided having turntable member 42. This turntable has a fixed base 44 which is anchored at 46. The top surface 48 of turntable member has a platform means 50 mounted thereon and which rotates with and forms part of the turntable proper. This platform means 50 includes a platform 51 having a top surface 52 and base 56. A port 54 is provided generally in the center of the top 52 of platform 51. The platform means 50 is rigidly affixed to the turntable member 42. When a roll 10 of carbonless paper rests on this platform 51, a predetermined, fixed distance 58 is provided between the bottom of the roll 10 and the top surface 48 of turntable member 42. This predetermined fixed distance 58 will enable wrapping of a lower edge of a roll of carbonless paper as will be described in more detail below. Referring now to Figure 3, a roll of carbonless paper with damaged packaging 74 can be placed on the platform means 50. If the roll of carbonless paper 16 is small or light, a hold down device 60 can be used in this arrangement. This hold down device 60 includes a hold down plate 62 with a crank 64 on a top surface thereof. As seen in Figure 4, this hold down plate 60 is generally centered on the roll of carbonless paper 16. A rod 70 is affixed to crank 64. This rod 70 will extend through the opening 22 in the end piece 18 and carbonless paper 16. An end 72 of the rod 70 is threaded. Within the port 54 of the platform is a mating threading engagement such that the rod 70 can be screwed into this port. A crank handle 66 is provided such that crank 64 can be rotated to screw rod 70 into port 54. A handle 68 is provided on plate 66 to aid an operator rotating crank 64. The hold down plate 62 will firmly engage the end piece 18 to hold the roll 10 on the top surface 52 of the platform means 50. It should be understood that this end piece 18 can be omitted and the hold down plate 62 would then directly engage the roll 10 of carbonless paper 16 if so desired. By provision of this hold down device 60, a light or small roll 10 of carbonless paper can be affixed on the platform 51. As will be discussed in more detail below, the turntable 42 will rotate during wrapping or rewrapping of the roll of paper. By provision of the hold down device 60, light or small rolls of paper will not slide from the platform means 50. The hold down device 60 and mating threads in part 54 therefore act as a means for locking 73. As can be seen in Figure 4, the predetermined distance is provided between the roll 10 or carbonless paper and the top surface 48 of member 42. This predetermined distance does not change during wrapping or rewrapping of the roll 10 of carbonless paper. Referring again to Figure 3, a control panel 96 is provided on the lift device 26. This control panel can be operated in order to cause turntable member 42 to rotate about a vertical axis. Also, controls on this panel 96 will enable raising and lowering of the support arm 28. Because it should be understood to one skilled in the art how the turntable member 42 can be rotated and how the lift arm 28 raised and lowered, these features will not now be described in more detail. As an example, it is noted that a belt and chain drive, a direct motor engagement or any other suitable means can be used to rotate the turntable member 42. Such an arrangement with the control means 96 can be thought of as the means 96 for rotating the turntable member 42 of the instant invention. Turning now to Figure 5, the damaged packaging 74 of the roll of carbonless paper has been removed by an operator and this roll 10 has been affixed to the platform means 50 by the hold down device 60. It should be understood that it a heavy roll of paper is to be used, this hold down device 60 can be omitted. Likewise, if the turntable member 42 rotates at a relatively slow speed with minimal tension from the stretch film 12 and foam wrap 14, this hold down device 60 would be unnecessary. As indicated in Figure 5, the foam wrap and stretch film 12 can be fed from the respective rolls 32, 30 to the roll of carbonless paper 10. An operator 80 can feed this stretch film 12 and foam wrap 14 or a device can be provided for automatically feeding the stretch film 12 and film wrap 14. In Figure 5, it is indicated that the leading edge 76 of the stretch wrap 12 is held by the operator as the turntable member 42 is rotated. In this manner, tape or other adhesives can be avoided for affixing the stretch film 12 to the roll 10 of carbonless paper. Once the turntable member 42 has begun rotating and a sufficient length of stretch film 12 is wound around the roll 10 of carbonless paper, the stretch film 12 will naturally "stick" to the roll of carbonless paper such that the operator no longer needs to hold this film. Thus, it is not necessary that the operator 80 hold the stretch film 12 until this stretch film completely encloses the roll 10 of carbonless paper. As indicated in Figure 5, a slightly longer length of stretch film than foam wrap 14 is initially applied around the roll 10 as indicated by the film leading edge 76 of the film and leading edge 78 of the foam wrap. If so desired, the roll 10 of carbonless paper can be completely encircled by the stretch film 12 before foam wrap 14 is fed thereto. Alternatively, exactly the same length of foam wrap 14 and stretch film 12 could be fed to the roll 10 of carbonless paper. The upper edge 20a of carbonless paper 16 is covered by the stretch film 12 and foam wrap 14 in Figure 6. This entire upper edge 20a can be completely covered by the foam wrap and stretch film. Similarly, the lower edge 20b can also be covered with stretch film 12 and foam wrap 14 upon rotation of turntable 42. Returning to Figure 1, it can be seen that the roll 10 of carbonless paper has a diameter 86. The portion of the lower edge of the roll covered by the top surface 52 of the platform means 50 is indicated by dotted lines 87 in Figure 1. The diameter of the platform means is therefore indicated by line 88. It can be seen that the exposed portion 90 on this side of the roll extends from the diameter 88 to the edge 20 of the roll 10 of carbonless paper. A section 92 of this portion 90 is covered by the stretch film 12 and foam wrap 14. The remainder 94 of this exposed portion is not covered by the stretch film 12 and foam wrap 14. The exact dimensions for the covered section 92 and remainder section 94 can vary. In fact, the foam wrap 14 and stretch film 12 can be fed up to the edge 87 of the top surface of the platform means 50. Returning now to Figure 6, the roll of carbonless paper can be wrapped a desired number of times by the foam wrap 14 and stretch film. For example, three layers of foam wrap can be provided around the roll 10. Due to the provision of the platform means 50 having the predetermined distance 58 between the roll 10 and the turntable member 42, the lower edge 20b of the roll can receive both the stretch film 12 and foam wrap 14. Also, the diameter of the hold down device is such that the upper edge 28 of the roll 10 of carbonless paper can receive both the stretch film 12 and foam wrap 14 without interference. After the roll 10 is wrapped a sufficient number of times, the cutting edge device 38 can be actuated to cut the foam wrap 14. The turntable member 14 can continue to rotate, if so desired, such that additional stretch film 12 is fed from roll 32 around the roll 10 of carbonless paper. After the desired amount of stretch film 12 is applied to the roll of carbonless paper, this stretch film 32 can be manually cut. As noted above, a separate cutting device could also be provided on the support arm 28 for the stretch film 12. By provision of this instant vertical foam wrapping machine, a foam wrap package can be provided which will protect the edges of the pressure-sensitive carbonless paper. This rewrapped or originally wrapped roll can easily be removed from the platform 51 without the need to adjust or otherwise move this platform. Also, hold down device 60 can quickly and easily be removed from the roll without interference to the new packaging on the roll. The finished package is free of wrinkles, bagging and waffling and has a smooth type overlap around the edges. Referring now to Figure 7, a larger roll 82 of carbonless paper is seen. This roll 82 has a length greater than the width of the stretch film 12 and foam wrap 14. Due to the size of this larger roll, the hold down device 60 can be omitted. However, if necessary, it should be understood that a hold down device 60 could also be used with larger rolls 82. It would merely be necessary to provide a rod 70 for the hold down device which has a sufficient length to extend through the roll of carbonless paper to the port 54 of the platform. Similarly with the smaller rolls of paper, the larger roll 82 is spaced a predetermined distance 58 from the turntable 42 by the platform means 50. In this manner, the lower edge of the larger roll 82 can also be enclosed with stretch film 12 and foam wrap 14. Initiation of feeding of the stretch 12 and foam wrap 14 can manually be carried out similarly to the smaller roll. The turntable member 42 can be rotated in order to enclose the larger roll 82 in stretch film 12 and foam wrap 14. After the lower edge of this larger roll 82 has at least been completely closed once by the foam wrap 14 and stretch film 12, the support arm 28 can be vertically raised by the lift device 26. The turntable member 42 will continue to rotate. In this manner, the larger roll 82 can spirally be wrapped with stretch film 12 and foam wrap 14. As indicated in Figure 8, the cutting device 38 is actuated in order to cut the foam wrap 14 at 84 so that this foam wrap 14 will encircle the upper edge 20a. The turntable member 42 can continue to rotate while the support arm 28 is lowered by the lift device 26. In this manner, only stretch film 12 will then be spirally wrapped around the large roll 82. When this large roll 82 has again been completely wrapped by the stretch film 12, this stretch film 12 can be cut. A finished package is then provided. Because the section of the smaller roll 10 or larger roll 82 having the stretch film 12 and foam wrap 14 does not extend beyond the radius 88 of the top 52 of the platform means 50, the finished roll can be easily removed from the turntable member 42. The platform means 50 will remain rigidly affixed to the turntable member 42. In this manner, a complicated and expensive device for enclosing the lower edge of the roll of carbonless paper is avoided. This relative simple platform means 50 is not subject to extensive maintenance, is not expensive to manufacture and can be readily incorporated into existing turntable arrangements. In the vertical foam wrapping machine 24 of the present invention, a method for wrappring the roll 10 or 82 of carbonless paper is provided. In this method, the lift device 26 is provided with the vertically adjustable support arm 28. The roll 10 or 82 of carbonless paper is placed on the platform 51 such that the axis LL of the roll is vertically oriented. The roll of paper will then be held on the platform 51 with the lower edge 20b being exposed. Foam wrap 14 and stretch film 12 can be fed from the rolls 30 and 32 while turntable member 42 is rotated. In this manner, the roll 10 or 82 can be encircled with foam wrap 14 and stretch film 12. By enclosing the lower edge 20b of the roll with stretch film 12 and foam wrap 14, this lower edge 20b will be protected. After the roll 10 or 82 is encircled with stretch film 12 and foam wrap 14, both the stretch film 12 and foam wrap 14 can eventually be cut. Throughout this process, the predetermined distance 58 between the roll of paper and the turntable member 42 is maintained. The roll of paper 10 or 82 is then removed from the turntable member 42 without the need for moving or adjusting the platform 51. The vertical foam wrapping machine and method of the instant invention are relatively simple and inexpensive to operate. Rolls of carbonless paper having torn packaging can be easily rewrapped or previously unwrapped rolls of carbonless paper can be wrapped for the first time. In either arrangement, the roll will have a package visually identical to those rolls wrapped on more complicated and expensive devices. The instant wrapping machine and method can be carried out in satellite locations such as distribution centers and warehousing facilities. In this manner, the need to return torn packages to the manufacturing facility or to scrap these torn packages is avoided. Because each roll represents a substantial investment, the salvaging of these rolls has tremendous economic advantages. In the instant machine and method, rolls of various diameters or lengths can easily be wrapped. Whilst the packaging materials described above provide adequate protection for a roll of pressure-sensitive carbonless paper, the foam wrap may sometimes present disposal problems after removal from the reel by the user. An alternative protective packaging material which does not present the same difficulties in disposal comprises cellulosic sheet wadding circumferentially or helically wrapped around the roll. The wadding may be faced on one or both sides with a paper sheet which may optionally comprise a stretchable paper such as crepe paper. The packaging may also comprise a film, for example a stretch film, or a paper sheet which is applied after or interleaved with the cellulosic wadding. As previously described, the wadding and film or paper sheet may extend over the edges of the reel at each end so as to partially cover the end faces of the reel and provide protection for the edges. The paper wadding may for example comprise a 40 gm² imitation parchment and 8 plies of 22.5 gm² recycled unbleached tissue laminated together by a starch size adhesive, the sheet wadding having a width of 330 mm. A suitable wadding is available from Papierfabrik Hedgwigsthal, D-5419 Raubach (Westerwald), Federal Republic of Germany. An alternative paper wadding which may be used comprises a 45 gm² paper sheet, for example imitation embossed parchment and 4 plies of 25 g/m² recycled unbleached tissue laminated together by embossing with a series of circular hatched patterns approximately 8 mm in size and at a spacing of 5 cms in both cross and machine directions. This wadding is available from Jiffy Packaging Co. Ltd., Industrial Estate, Winsford, Cheshire, CW7 3QJ, United Kingdom. A suitable stretch film is 30 micron unpigmented polyethylene film having a width 460 mm and available from DRG Plastic Films, Carsons Road, Mengotsfield, Bristol BS17 3LN, United Kingdom.

Claims: A wrapping machine for wrapping a roll of material which requires protection against impact, which includes means for rotating a turntable (42) about a substantially vertical axis, said turntable (42) carrying a roll of material (10) to be wrapped, a vertically adjustable support (28) carrying a supply of wrapping material (12) and means (50) for adjusting the vertical position of said support characterised in that said wrapping material (12) is in the form of sheet cushioning material and the turntable (42) carries the roll (10) to be wrapped with the outer portion of the lower end and the lower edge (20b) exposed, the relative positions of the turntable (42) and the support (28) being adjustable to wrap the lower edge (20b) and part of the exposed lower end of the roll (10) with sheet cushioning material when the turntable is rotated. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claim 1 characterised in that said adjustable support (28) has means (33) for carrying one or more rolls (30)(32) of wrapping material. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claim 2 characterised by one or more spindles (34)(36) mounted on said support (28) for carrying said rolls (30)(32) of wrapping material. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claims 2 to 3 characterised in that said support (28) carries means for cutting at least one of the wrapping materials from its roll (30)(32) of material. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claim 4 characterised in that two rolls (30)(32) of material can be carried on the support (28), said cutting means (38) acting on only one material and being located between the rolls (30)(32) of material when in position, said wrapping material being disposed for dispensing from a position beyond the second roll (32). A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claim 5 characterised by vertically extending guide rollers (40) located on said support (28) for dispensing said wrapping material. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claim 4, claim 5, or claim 6 characterised in that first and second wrapping material spindles (34)(36) are provided, said turntable (42) being positioned in front of said second spindle (36) and so that the wrapping material of said first spindle (34) can be fed past the cutting means (38), in front of the second spindle (36) and dispensed to the side of the roll (10), and wrapping material on said second spindle (36) can be fed to the side of the roll (10), with the material on the first spindle (34) being inside the material on the second spindle (36) when applied to the roll (10) and the turntable (42) is rotated. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claims 1 to 7 characterised in that vertical movement of the adjustable support (28) causes the wrapping material to be spirally wrapped around the roll (10) when it is simultaneously rotated on the turntable (42). A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in any one of preceding claims 1 to 8 characterised in that the carrier means (50) can be raised to a position in which the wrapping material or materials overlap the upper edge (20a) of the roll (10) on the turntable (42) and part of the outer portion of the upper end of the roll (10) to be wrapped when the turntable (42) is rotated. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in any one of the preceding claims 1 to 9 characterised by means (60) for locating and holding down said roll (10) on said turntable (42). A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claim 10 characterised in that said means (60) for locating and holding down said roll comprises a plate (62) which rests on the upper end of the roll (10) and a rod (70) insertable through an opening (22) in said roll (10) and locating in said turntable (42), and means for locating said rod (70) and said plate (62) in position. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in claim 11 characterised in that said rod (70) is screw threaded into said turntable and is provided with an operating crank (64) at its upper end. A wrapping machine for wrapping a roll of material which requires protection against impact as claimed in any one of the preceding claims characterised in that said turntable (42) is provided with a raised platform (51), on which a roll (10) can be located and which is spaced away from an upper part (48) of the turntable (42) to which it is rigidly attached. A method of wrapping a roll of material which requires protection using the apparatus claimed in any one of the preceding claims characterised by a) positioning one or more rolls (30)(32) of wrapping material on the adjustable support (28) b) placing a roll (10) of material to be wrapped on the turntable (42) c) feeding wrapping material to the roll (10) d) rotating the turntable (42) e) encircling the roll (10) with wrapping material whilst rotating the turntable (42) f) protecting the lower edge (20b) of the roll (10) by wrapping the outer portion of the lower end of the roll (10) g) cutting the wrapping material from its roll or rolls (30)(32) h) maintaining a predetermined distance between the roll (10) and the roll or rolls (30)(32) of wrapping material throughout steps d)-g) i) removing the wrapped roll (10) from the turntable (42). A method as claimed in claim 14 characterised by protecting the upper edge (20a) of the roll (10) by wrapping the outer portion of the upper side thereof with wrapping material. A method as claimed in claim 14 or claim 15 characterised by raising or lowering said support (28) during rotation of the turntable (42) to cause the roll (10) to be spirally wrapped between its ends. A method as claimed in claim 16 characterised in that the step of cutting cuts only the first wrapping material and rotation of the turntable (42) and adjustment of the support (28) continues to subsequently wrap only the second wrapping material around the roll (10) until it is finally cut. A method as claimed in claim 14, claim 15 or claim 16 characterised in that only a single roll (30) of wrapping material is used.

Inventors: IRIS LONNIE, SCHREIBER GLENN, WERTH REX, IRIS, LONNIE, SCHREIBER, GLENN, WERTH, REX
Applicants: APPLETON PAPER INC, APPLETON PAPERS INC.
Application year: 1992
Main classification: B65B11
IPC codes: B65B25, B65B11