Apparatus for filling a container with a fluid substance having a high viscosity

Abstract: The apparatus disclosed comprises a tank, a device for discharging fluid from the tank, a conveyor having slats (22) with holes receiving containers (C) to be filled with the fluid substance and means for vibrating the container. The vibrating means comprises a hammer (94) for hitting the container, the hammer comprising a shank (96) and a head (98). The shank (96) is fixed to a rotatable shaft (99). A member (95) prevents the containers (C) from jumping out of the holes in the slats (22).

Description: The present invention relates to apparatus for filling a container with a fluid substance having a high viscosity, such as curry roux. In the field of, for example the food industry, there occurs the need to fill containers such as paper packs, plastic cups and bottles with a rather viscous substance. For this purpose, there have been proposed various methods therefor. For instance, as shown in Figure 8 of the accompanying drawings, the aforementioned fluid substance (W) having a viscosity of, for instance, not less than 10,000 cps has conventionally been charged in a container through a single nozzle (N). However, in such a case, the container is filled with the fluid substance to overflowing, which makes it impossible to properly seal the container with a cover and such method requires the use of a means for flattening the substance charged in the container. In addition, a method in which a plurality of nozzles (N) are used for filling a container with the substance, as shown in Figure 9 of the accompanying drawings, has been put into practical use in order to solve the foregoing problem. However, this method is still insufficient to completely eliminate such a drawback. In order to make the fluid substance filled in a container more smoother, it seems to be most effective to vibrate the container. To do this, there has conventionally been proposed a method in which a compressed air flow is intermittently directed to the bottom of a container during filling it with a highly viscous substance. However, this method suffers from various problems to be solved, such as first, the intermittent direction of the compressed air is effected by the switching (on-off) operation of an electromagnetic valve. Furthermore, such a valve has insufficient durability. Secondly, a hygiene problem is caused depending on the quality of the compressed air used. Even if the quality thereof is good, the compressed air disturbs the conditions of atmospheric air, which leads to the occurrence of other hygiene problems such as the contamination of the substance to be filled in a container by various dusts. The present invention provides apparatus for filling a container with a fluid substance having a high viscosity comprising a tank; a device for discharging the fluid substance and communicating with the tank; an intermittently drivable slat-conveyor provided with slats having holes for receiving containers and supporting, at the peripheral part of the hole, a rim of the container formed around the edge of an opening of the container, to be filled with the highly viscous substance; and means for vibrating the containers; characterised in that the vibrating means comprises a hammer for hitting the container, and comprised of a shank and a hammer head fixed at one end of the shank; a reversible, rotatable driving shaft horizontally disposed with the other end of the shank fixed thereto so that, when the shaft rotates, the hammer head hits the bottom of the container received by the slat with the conveyor stationary; and a member for preventing the container from jumping out, which faces at least part of the peripheral portion of the opening of the container and is spaced from the peripheral portion of the opening a distance smaller than the depth of the container. In the accompanying drawings: Figures 1 to 5 show a levelling device; Figure 1 being a plan view thereof, Figure 2 being an elevational view, Figure 3 being a side view, Figure 4 being a sectional view taken along the line IV-IV of Figure 2 and Figure 5 being a sectional view taken along the line V-V of Figure 3; Figures 6 and 7 show schematic views of the whole of a packaging machine, Figure 6 being a plan view thereof and Figure 7 being a side view thereof; Figures 8 and 9 are diagrams illustrating the filling operations of a conventional device; Figure 10 is a diagram illustrating the levelling operations. A packaging machine is provided with a slat-conveyor 11 as shown in Figures 6 and 7 which schematically illustrate it as a whole. The terms "before", "front" or "ahead" herein mean the direction along which containers are transported by the conveyor on the basis of the transporting direction along which the conveyor moves (the direction towards the right hand side in Figure 11 and 12) while the terms "behind", "rear" or "back" herein mean the direction opposite to the foregoing direction. In addition, the directions "right" and "left" are herein defined with respect to the direction "before", "front" or "ahead". A device 12 for transporting containers is disposed at the starting point of the transporting path along which the slat-conveyor 11 moves and, behind the slat-conveyor, there are disposed a series of devices comprising, in order, a filling device 13, a levelling device 14, a capping device 15 and a device 16 for sealing the cap. Moreover, a belt conveyor 17 is disposed before the slat-conveyor 11, having a transporting path which extends towards the left hand side from a position before the slat-conveyor as the starting point and a container exchanging device 18 is placed and extends from the end point of the path of the slat-conveyor 11 to the starting end of the path of the belt conveyor 17. Among the foregoing devices, an explanation of those except for the slat-conveyor 11 and the levelling device 14 is not necessary and is omitted for the sake of simplicity. The slat-conveyor 11 is shown in Figures 1 to 7 and is provided with a pair of right and left endless chains 21 which are disposed parallel to each other and move in a cycle in a vertical plane and a large number of slats 22 extending therebetween and fixed thereto. Six holes 23 having an approximately ellipsoidal cross section are formed on each of the slats 22 along its longitudinal direction so that the major axis of the ellipsoid coincides with the longitudinal direction of the slats 22. Rims of dish-like containers C are received and supported by the slats at the periphery of the holes. In this connection, the chain 21 is intermittently driven. The levelling device 14 serves to make, completely smooth, the fluid substance charged to the container C as seen from Figure 10, and the device comprises the slat-conveyor 11 provided with a hammer 94 for hitting container and a means for preventing the container from flying out, as shown in Figures 1 to 5. The hammer 94 comprises, as shown in Figure 4, a pair of right and left shanks 96 horizontally arranged in parallel and twelve hammer heads upward disposed to the front end of these shanks 96 through a connecting rod 97 which connects these two shanks together, two each of these hammer heads being assigned to one container C (in this case there are six container in all) supported by one slat 22 which is stationary at a desired position. The rear ends of the both shanks 96 are fixed to a horizontal shaft 99. Both of the ends of the horizontal shaft 99 are supported by, through respective bearings 102 and 103, a pair of right and left brackets 100 and 101 which stand facing each other and hold the slat-conveyor 11 therebetween. The right end of the horizontal shaft 99 projects in the right direction over the right supporting bracket 101 and the base portion of an arm 104 is fixed to the end of the projection. A slot 105 is formed within the arm 104 at the vicinity of the front end thereof as shown in Figure 3 and a female screw member 106 is inserted in and engaged with the slot 105 in a freely slidable manner. The female screw member 106 is engaged with a threaded rod 107 provided with a lever so that the female screw member 106 can go back and forth within the slot 105 by rotating the threaded rod 107. The female screw member 106 is provided with an integral horizontal pin 108 projecting towards the right direction, to which the piston rod 110 of a fluid pressure cylinder 109 is connected. The base portion of the fluid pressure cylinder 109 is connected to an eccentric shaft 11 as shown in Figure 5. The eccentric shaft 111 is integrally mounted to a mounting member 112 and the mounting member 112 is bolted to a driving shaft 113 at its left end. The driving shaft 113 is supported by two bearings 114 and, at its right end, a cooperating toothed wheel 115 is mounted on the shaft. The cooperating toothed wheel 115 engages a driving wheel 117 which is fixed to the output shaft of a motor 116. The means for preventing the containers from flying out of the openings in the slats 22 comprises, as shown in Figures 1, 2 and 4, twelve horizontal rod-like members 95 which are mounted to a pair of front and rear horizontal shafts 118 arranged over the conveyor 11 at its right and left directions and two each of the members is assigned to one container C (in this case, there are six containers in all) similar to the hammer heads 98. The members 95 face at least part of the peripheral portion of the opening of the container C and are spaced from the peripheral portion of the opening a distance smaller than the depth of the container. If the driving shaft 113 is rotated by starting the motor 116, a vibrational motion is transmitted to the arm 104 for vibrating the hammers 94 through a crank mechanism comprising the eccentric shaft 111 and the fluid pressure cylinder 109. Thus, the vibration of the arm 104 for vibrating the hammers 94 is followed by a reversible rotation of the horizontal shaft 99 and as a result, the head 98 of the hammer 94 which is mounted on the horizontal shaft 99 serving as a fulcrum hits the container C filled with the fluid substance. Thus, the container C can vibrate and, as a result, the fluid substance which fills, is made smooth in the container C. The amplitude and the frequency of the vibration may be selected dependent upon the properties of the contents of the container. However, specific examples thereof are 5 mm for the amplitude and 3 to 4 cycles/sec for the frequency. The adjustment of the amplitude may be attained by simply changing the position of the female screw member 106, as already explained before, while the adjustment of the frequency of the vibration may also be effected by simply changing the rotational speed of the motor 116. In addition, the height of the hammer head 98 may be changed by putting the piston rod 110 of the fluid pressure cylinder 109 into reciprocating motion, which makes it possible for this device to be adapted for a variety of containers C differing in depth. On the other hand, when the hammer 94 hits the container C, the container tends to fly out from the hole 23 which receives and supports the container C and is formed in the slat 22. However, this tendency is prevented due to the presence of the members 95 preventing the container from flying out therefrom. Moreover, if the member 95 collides with the container C to give a shock to the container C, the collison, together with the vibration of the hammers, exerts a synergistic effect an the container in levelling the contents of the container.

Claims: Apparatus for filling a container with a fluid substance having a high viscosity comprising a tank (31); a device for discharging the fluid substance and communicating with the tank; an intermittently drivable slat-conveyor (11) provided with slats (22) having holes (23) for receiving containers (C) and supporting, at the peripheral part of the hole, a rim of the container formed around the edge of an opening of the container, to be filled with the highly viscous substance; and means for vibrating the containers; characterised in that the vibrating means comprises a hammer (94) for hitting the container and comprised of a shank (96) and a hammer head (98) fixed at one end of the shank; a reversible, rotatable driving shaft (99) horizontally disposed with the other end of the shank (96) fixed thereto so that, when the shaft rotates, the hammer head (98) hits the bottom of the container (C) received by the slat (22) with the conveyor stationary, and a member (95) for preventing the container from jumping out, which faces at least part of the peripheral portion of an opening of the container (C) and is spaced from the peripheral portion of the opening a distance smaller than the depth of the container (C).

Inventors: IUCHI TETSUYA, NOBUTA MASAO, IUCHI, TETSUYA, NOBUTA, MASAO
Applicants: HOUSE FOOD INDUSTRIAL CO, HOUSE FOOD INDUSTRIAL CO., LTD.
Application year: 1991
Main classification: B65B1
IPC codes: B65B1, B65B3