COMBINATION POPSICLE, METHOD OF MAKING THE SAME, AND DEVICE THEREFOR

Abstract: A combination popsicle having a flavored ice layer randomly rugged at the surface and integral with the core material, a method of making the popsicle, and a device therefor, in which the material of the ice layer comprises fine ice crystals evenly dispersed, coagulated into a lump, and then redispersed to have irregular sizes. The irregular ice crystals serve to form a sharp ruggedness on the popsicle surface consistently.

Description: FIELD OF THE INVENTION The invention relates to a combination popsicle having a core stuff made of ice cream, cookie and the like, and an ice layer of ice cream, a sherbet, cracked ice with syrup or the like, integrally formed on the outer periphery of the core stuff, a method of making the combination popsicle and a device used in the manufacturing method. BACKGROUND OF THE INVENTION Conventionally various ices of a bar type are on the market. For example, that of a single kind of ice cream 1 as shown in Fig. 17, an ice cream 1 covered with a layer of chocolate 2 as shown in Fig. 18, and a sherbet 3 forming a shell containing cracked ice with syrup 4 therein as shown in Fig. 19. These ices are shaped by using molds whose kinds are limited, so that it is hard to give a unique shape to the ices. As those ices have no characteristic appearance and their surface is flat, they have little factors which attract consumers' eyes. Although combination ices in which a surface of ice cream 1 is covered with relatively larger granules of cookie crunch or nuts 5, as shown in Fig. 20 are on the market recently, this type of combined ice has a disadvantage that the cookie crunch or the like thereon falls off the ice cream 1 easily when it is subject to physical impact upon transportation or in storage. GB 2 075 326 discloses a method of making a granular iced confection by rotating a core of edible material in conditions such that the introduction of a coating liquid forms an iced coating layer on the core, the coating conditions may be such that the resulting coated core has protrusions and recesses on its surface. Accordingly, an object of the present invention is to provide a combination popsicle wherein ice, such as ice cream, a sherbet and cracked ice with syrup is formed on the outer periphery of the core stuff integrally or in a body, the surface of the combination ice has unevenness or irregularity to give a novel appearance, a method of manufacturing the combination ice and a device to be used in the manufacturing method. The present invention provides, in a first aspect, a combination popsicle in which an ice layer having protruded parts and recessed parts on its surface at random is integrally formed on the outer periphery of a core of edible material. The popsicle is characterised in that the ice layer has scattered ice crystals and in that the mean difference in height between the protruded parts and the recessed parts is between 0.5 and 6mm. In a second aspect, the present invention provides a method of making such a combination popsicle comprising steps of preparing a semi-frozen ice mixture containing fine or minute crystals of ice, making the fine or minute crystals cohere to cake or lump, agitating the ice mixture to crush the lumps into crystals of uneven diameters and scattering the crystals in the semi-frozen ice mixture, preparing a core of edible material and cooling its surface, soaking the core in a bath of the semi-frozen ice mixture having the scattered crystals to cause a semi-frozen ice layer to be formed on the outer periphery of the core and quick-freezing the semi-frozen ice layer onto the core. In a third aspect, the present invention provides apparatus for manufacturing a combination popsicle according to the first aspect of the invention comprising a main conveyer of an intermittent feed motion, a sub-conveyor of an intermittent feed motion synchronized with that of the main conveyer, a first transferring means for transferring the core brought to a predetermined stopping position P by the main conveyer to a predetermined stopping position Q of the sub-conveyer, and a second transferring means for transferring the core brought to a stopping position R which is n pitch away from the stopping position Q to a stopping position S which is n pitch away from the stopping position P of the main conveyor, and a means for quick-freezing said core whilst it is transferred from position Q to the position R by the sub-conveyor. The inventors made a series of researches for providing a combination popsicle which has protrusions and recesses on the surface of an ice layer at random to give a unique appearance, without being restricted by molds, and found that when a core of edible material is soaked in a bath of semi-frozen ice mixture containing ice crystals of uneven diameters, the ice layer having random protrusions and recesses on its surface because of the ice crystals can be formed circumferentially on the core which led to the present invention. The term "ice mixture" used in the present invention is not limited only to a so-called ice mixture in a narrow sense but also include a mixture of cracked ice and syrup broadly. The "semi-frozen state or semi-freeze" is defined as a state that 4 to 70% of water content in the ice mixture is frozen. With not more than 4% of icing rate of the ice mixture, fluidity of the mixture is too high to make the obtained surface of an ice layer desired irregurality. On the contrary, with not less than 70%, fluidity of the ice mixture becomes too low to cover the core uniformly and initially provided unevenness is so extreme or radical that the protruded parts fall off easily. Next, the present invention is described in detail. Fig. 1 is a sectional view showing an example of the combination popsicle according to the present invention. In the drawing, reference numeral 1 denotes a core stuff made of ice cream, 2 an ice layer made of sherbet integrally layered on the outer periphery of the core stuff 1, 6 flesh of orange scattered in the ice layer 2, and 10 a wooden flat bar. The core stuff 1, for example, can be prepared in the following manner. At first, a predetermined ice cream 1a is prepared and then filled in a mold 11 soaked in refrigerant 12 as shown in Fig. 2. The end of flat bar 10 is inserted into the ice cream 1a as shown in Fig. 3 and the ice cream 1a is frozen in this state and then removed from the mold 11 to obtain a core stuff 1 with the flat bar 10. The core stuff 1 is made of ice cream 1a in the above example, but it may be made of any unfluidic material which is edible, such as ice confection, sponge cake and biscuits, not limited to the ice cream 1a. Also, the core stuff may be multi-layeredly formed having therein different edible material, such as chocolate or the like. When using ice material, such as ice cream, those of which overrun is within the scope of 0 to 150% is preferable. When overrun is not less than 150%, the core material 1, when soaked in the ice bath, melts unfavorably in the midst of operation. Furthermore, surface temperature of the core stuff 1 to be soaked in the ice bath is preferably set to 15 °C or lower and it is further preferable to soak the core stuff 1 after pre-cooling it to -5°C or lower. In particular, when the core stuff 1 with the surface temperature cooled to -13 to - 15°C is soaked in the ice bath, binding effect of the core stuff 1 and the ice layer 2 is strong to prevent the ice layer 2 from being peeled off. The ice layer 2 covering the circumference of the core stuff 1 is completed in such manner, as shown in Fig. 4, wherein an ice bath 13 containing semi-freeze sherbet 2a (with orange flesh 6 scattered therein) is prepared, the core stuff 1 is soaked for a predetermined time therein and then taken out of the bath to give a layer, making the sherbet 2a adhere on the outer periphery of the core stuff 1. The core stuff 1 with the layer formed thereon is soaked in a bath of liquid nitrogen for quickly freezing the sherbet 2a on the surface of the core stuff to thereby obtain a combined ice as shown in Fig. 1. The ice layer 2 is provided with unevenness or irregularities on its surface at random to give a unique appearance not provided conventionally. The protruded part and recessed part on the surface of the ice layer 2 are required that their average difference of height Ln is set to 0.5 to 6mm by, for example, controlling the freezing state of the sherbet. That is, when Ln is not more than 0.5mm, the difference in height between the protruded part and recessed part is too small and the surface is almost the same as the flat surface of ices obtained by using the conventional mold to look at, so that it is unable to give a unique impression. When Ln is not less than 6mm, the protrusions fall from the ice and the shape is broken in storage and upon transportation of the products. The mean difference of height Ln is determined as follows. A specimen of the combination popsicle is first cut vertically on a plane including the flat bar 10 as shown in Fig. 5. At any free point P on the outer peripheral edge of the section, an interval a (mm) between the bottom of a recess which is the closest to the point P and the surface of core stuff 1 and an interval b (mm) between the top of the protruded part which is the nearest to the point P and the surface of core stuff 1 are measured. Difference of the both intervals L (mm) is give by a following formula; L = b-a . The measurement is carried out for twenty specimens to obtain a mean value Ln of the interval L. In place of the sherbet 2a for the ice material, ice cream, cracked ice with syrup or the like may be used in combination of two kinds or more and flesh of various fruits, chocolate chips or the like may be scattered in the ice material as the above example. Considering the adhesion of the above ice material to the core stuff 1 in the form of crystals the temperature of the core stuff 1 is preferably set to be lower than temperatures of the ice bath, which are generally set to - 1.5 to -5 °C. When temperature of the ice mixture in the bath 13 is lower than -5°C , the adhering amount of ice material on the core stuff 1 tends to be variable. And when the temperatures are higher than -1.5 °C , there appears a tendency that the surface of ice material adhered on the core stuff 1 do not have random unevenness. Also, when total solid part of the ice material is more than 60% by weight ("%" is used for "% by weight" hereafter), viscosity of the material increases, so that the surface of ice material adhered on the core stuff 1 do not have protruded parts and recessed parts at random. Hence, total solid part is preferably set to 0 to 60%, particularly 10 to 50%. Furthermore, in the case that what is with overrun, such as ice cream or core stuff is employed as the ice material, their overrun is preferably set to 0 to 80% because when the overrun is more than 80%, there appears a tendency that a sufficient amount of ice material does not adhere on the core stuff 1 even when surface temperatures of the core stuff is kept at -5°C or lower. In the present invention, it is preferable to prepare an ice confection material in the following manner by using apparatus as shown in Fig. 6. First, the ice material is frozen by a freezer 20 to be brought into a semi-frozen state, wherein ice crystals 21a are scattered uniformly in the form of minute particles as shown in Fig. 8(a). The ice material is then transmitted through a feeding line 22 (return to Fig. 6) keeping it at a predetermined temperature, wherein the minute crystals of ice 21a are collected to be formed into lumps 21b of large diameter as shown in Fig. 8(b). Thereby the minute crystals 21a becomes in a lump form. The lumped ice crystals 21b do not pass through 2.2 mesh (Refer to Japanese Industrial Standard Z8801, 9.5mm in aperture size, 2.24mm in wire diameter). Time for transmitting through the feeding line for the cohering or collecting process is preferably 5 to 60 min. With less than 5 min., cohering of minute crystals 21a is insufficient, so that difference of height in unevenness on the surface of resultant ice layer 2 is poor. Also, with more than 60 min., the minute crystals 21a are condensed too much to larger lumps, so that they tend to be hard to be bound onto the core stuff 1. The ice material having minute 21a and lumped 21b ice crystals is then stored in the ice bath 13 and agitated by blades 23 or the like to be broken and scattered or dispersed again in semi-freeze ice mixture. Ice crystals 21c are thereby uniformly scattered therein in the form of uneven crystals as shown in Fig. 8(c). The crystals 21c in this state are able to pass through the above 2.2 mesh. This series of processes always stably provides an ice material to be an ice layer 2 with a unique uneven form as aforementioned. A core stuff 1 (with a flat bar 10) is soaked in the ice bath 13, as shown in Fig. 7, for 0.1 to 20 sec. and more preferably 0.1 to 3 sec. for putting the ice material onto the outer periphery of the core stuff 1 to obtain an combined ice as aforementioned. In Figs. 6 and 7, reference numeral 24 is a feeding line for fruit flesh 6. Conditions of the agitation for scattering the lumps 21b to be broken and scattered again as above depend on factors, such as temperatures, overrun, solid content, specific compositions of the ice material. When ice material of orange sherbet having 20% of solid content with 10% of over-run is used, favourable uneven crystals are provided by agitating at 150rpm for 15 min. When ice material of milk sherbet having 30% of solid content with 20% of over-run is used, it is preferable to agitate at 100rpm for 10 min. In the above-mentioned method, the freezer 20 is employed to bring the ice material into a semi-frozen state, but an ice crusher 25 may be used, as shown in Fig. 9, to provide minute ice crystals 21a to be fed into the feeding line 22. Then other material (a syrup, fruit juices or the like) except ice joins the flow of the fed minute crystals 21a through a line 26 connected to the feeding line 22 to join . It is preferable to conduct a series of operations, such as transferring of the core stuff 1, soaking and pulling up thereof in and from the ice bath 13 continuously by using a system as shown in Fig. 10. In the figure, A is a general Vita freeze operation line wherein, together with the movement of a conveyer 31 mounting molds 11 (twelve pieces in a row) at a predetermined interval, a core stuff 1 is frozen in each mold 11 and hot water is sprayed to the molds 11 at the downstream side of the molds 11 and thereby the core stuff 1 is taken out of each mold 11. B is a conveyer which conveys the core stuff 1 taken from the Vita freeze operation line A. During the conveyance, the core stuff 1 is applied on its surface with the ice material to give an ice layer 2 on the surface of the core stuff 1. The main conveyer B is provided at its downstream side with a sub-conveyer C which performs an intermittent feeding motion synchronized with an intermittent motion of the main conveyer B. The main conveyer B is provided from its upstream side to downstream side with four pairs of cylinders 40 - 43, each cylinder of the respective pairs facing with each other having the conveyer line therebetween. Grip plates 50 for carrying the ices are supplied in order on rails 44 of the conveyer line before the cylinders 40 at the upstream side of the conveyer operation. Fig. 11 is a sectional view of the line A-A' in Fig. 10, showing the grip plate 50 supplied on the rails 44. The grip plates 50 are supported at both of their right and left ends by the rails 44 having U-like shaped cross-section and are provided with twelve clips 51 arranged in a row laterally for grasping twelve core stuffs 1 in a row at a time. As shown in Fig. 12, a sectional view of C-C' in Fig. 11, the clip 51 is always pressed against the side surface of the grip plate 50 by a compressed spring 52, so that the flat bar 10 of the core stuff 1 can be gripped between the clip 51 and the side surface of the grip plate 50 by bringing down the grip plate 50. The grip plate 50 has at both ends protrusions 55 (refer to Fig. 11) and, as shown in Fig. 13, are held by a chain 56 of the conveyer B and moved in the direction shown by the arrow. The rails 44 of the main conveyer B are cut at the positions where the four pairs of cylinders 40 - 43 are disposed. Separate rail members 44a are supplemented therein as shown in Fig. 14, a sectional view of the line B-B' in Fig. 11. The rail member 44a is mounted to the end of a piston rod of each cylinder 40 to 43 to move up and down following vertical movement of the piston rod. The cylinders 40 placed at the most upstream side are adapted to move the grip plate 50 down and up when the grip plate 50 reaches the conveyer stopping position X of the conveyer along the rail 44 during stoppage of the conveyer so that the grip plate 50 takes out the core stuffs 1 of the molds 11 on the Vita freeze operation line A to transfer the core stuffs to the line of the conveyer B. The cylinders 41 operate similarly to the cylinders 40. They reciprocate to move down and up the grip plate 50 together with the rail members 44a when the grip plate 50 reaches the stopping position Y of the conveyer B so that the core stuffs 1 are soaked in the ice bath 13 under the conveyer line to cause the ice material to adhere on the outer periphery of the core stuffs 1. Reference numeral 61 denotes blades for agitating the ice material. The cylinders 42 reciprocate to move down and up the grip plate 50 together with the rail members 44a when the grip plate 50 reaches the stopping position P of the main conveyer B so that the grip plate 50 is transferred to a stopping point Q of the sub-conveyer C. When the sub-conveyer C receives at its stopping position Q the grip plate 50 engaged with the rail members 44a, it causes the grip plate 50 to be engaged with rails 45 extending along the sub-conveyer C and transferred by 2 pitches using a conveying chain (not shown). A liquid nitrogen tank 62 is disposed under the sub-conveyer C. The core stuffs 1 move within the liquid nitrogen tank 62 with 2 pitch feeding of the grip plate 50 and the ice material on the surface of the core stuffs 1 is frozen and set to give an ice layer 2 during this movement. The cylinders 43 reciprocate to move down and up the rail members 44a disposed at a stopping position S of the main conveyer B spaced by 2 pitches from the stopping position P so that the rail members 44a are moved down to a stopping position R of the sub-conveyer C spaced by 2 pitches from the stopping position Q and returned to the original position S, whereby when reaching the stopping position R the grip plate 50 is received by the rail members 44a to be returned to the main conveyer B. The main conveyer B is provided at the downstream end with a means (not shown) for loosening the clips 51 on the grip plate 50. The core stuffs 1 are released from the grip plate 50 and taken out of the conveyer line through a shooter 63. As seen, in the present apparatus, the core stuffs 1 are provided with ice material on their outer peripheries at the stopping position Y of the main conveyer B, moved at the stopping position P to the stopping position Q of the sub-conveyer C, transferred by 2 pitches with the sub-conveyer C to be passed through inside of the liquid nitrogen bath 62 so that the ice material on the core stuff is frozen and set, and returned at the stopping position R spaced by 2 pitches from the stopping position Q to the stopping position S of the main conveyer B (spaced by 2 pitches from the stopping position P). Therefore, even when the core stuff is required to have a very thick ice layer, it can be moved by 2 pitches in the liquid nitrogen bath 62 to thereby be fully frozen and set sufficiently. In this case, since the main conveyer B and the sub-conveyer C perform the same intermittent feeding motion synchronously, transferring of the core stuffs 1 is not delayed in time due to the above treatment. Also, since the core stuffs 1 are transferred always in a state of being suspended by the grip plate 50, they are neither slanted nor subjected to high impact and their quality is not deteriorated. With the above system, only one ice layer 2 is formed on the surface of the core stuff 1, but when an ice mixture layer 70 and a sherbet layer 71 are formed into layers alternately as shown in Fig. 15, the system comprises, as shown in Fig. 16, a main conveyer B, three sub-conveyers C₁ , C₂ and C₃ which perform intermittent feeding motion synchronized with that of the main conveyer B, and nine cylinders 81 to 89 to give a multi-layered ice. The core stuffs 1 picked up by the main conveyer B as well as in the above example, at a stopping position D of the main conveyer B, are first soaked in a sherbet bath 90 placed under the conveyer line by cylinders 81 to be applied with a sherbet material. The core stuffs 1 are then transferred at a stopping position E to the sub-conveyer C₁ by the cylinders 82 and they are soaked in a liquid nitrogen bath 91 disposed under the sub-conveyer and moved by a predetermined pitch in the bath 91 to freeze and set the sherbet material therein. At a stopping position F of the main conveyer B, cylinders 83 are moved down and up to return the core stuffs 1 to the main conveyer B. The core stuffs 1, when reached a stopping position G, are moved down by cylinders 84 to be soaked in an ice mixture bath 92 placed under the conveyer and applied with an ice mixture, and further transferred by the sub-conveyer C₂ between stopping positions H and I similarly to the above to cause the applied ice mixture to be frozen and set in a liquid nitrogen bath 93. After returning to the main conveyer B, the core stuffs 1, when reached a stopping position J, are moved down by cylinders 87 to be soaked in an underlying sherbet bath 94 and applied with a sherbet material, and further transferred by the sub-conveyer C₃ between stopping positions K and L similarly to the above to cause the applied sherbet to be frozen and set in a liquid nitrogen bath 95. Resultantly, the multi-layered ice alternately provided with an ice mixture layer 70 and a sherbet layer 71 is obtained as shown in Fig. 15. Freezing and setting process for forming ice layers are carried out by soaking the core stuffs in liquid nitrogen in the systems shown in Figs. 10 and 16, but it may alternatively be performed by using convection of powdered dry ice. Time for soaking the core stuffs in the baths can be simply adjusted, when required, by changing the number of transferring pitches of the conveyers. Thus, the combination ice according to the present invention has unevenness on the surface, a unique appearance which is unobtainable by the molds used conventionally and promotes consumers' interest to buy. Also, in the manufacturing method of a combined popsicle according to the present invention, minute crystals 21a contained in a semi-frozen ice material are temporarily gathered to form lumps 21b with large diameter and then the lumps are broken into crystals 21c and scattered, so that the crystals 21c are uneven in size to allow resultant ice layers to have protrusions and recesses at random on the surface. The feature of unevenness can always be obtained stably. Furthermore, in the apparatus according to the present invention, high productivity is achieved because the core stuffs can be treated being transferred by the sub-conveyer at the same speed as that of the main conveyer and the ice layers can be formed without delay with respect to the operation of the main conveyer. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic sectional view showing an example of a combination popsicle obtained by the present invention, Figs. 2 and 3 are explanatory views showing a manufacturing method of a core stuff used in the above example, Fig. 4 is an explanatory view showing a method of forming an ice layer on the circumference of the core stuff, Fig. 5 is an explanatory view showing a state of the surface of the ice layer in the above example, Figs. 6 and 7 are explanatory views showing a method of obtaining an ice mixture to be used as material for the above ice layer, Figs. 8(a), 8(b) and 8(c) are explanatory views showing the change of state of the ice mixture, Fig. 9 is an explanatory view showing another method of obtaining the ice mixture, Fig. 10 is a schematic diagram showing a system used for manufacturing the above example, Fig. 11 is a sectional view of A-A' in Fig. 10, Fig. 12 is a sectional view of C-C' in Fig. 11, Fig. 13 is a schematic diagram showing a feeding mechanism of a grip plate, Fig. 14 is a sectional view of B-B' in Fig. 10, Fig. 15 is a sectional view showing a combined ice of a multi-layered construction, Fig. 16 is a schematic diagram showing an apparatus for manufacturing a multi-layered combined ice, and Figs. 17, 18, 19 and 20 are explanatory views of conventional ices. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, the present invention is described based on examples. (Examples 1 and 2) An ice cream material which has 20% of overrun and 31% of total solids was first prepared in accordance with the following composition. The prepared ice cream was filled in a mold which was soaked in refrigerant and an end of a flat bar 10 was inserted in the ice cream. The ice cream in this state was frozen to form an ice cream bar having a core stuff (80 cc/bar). The ice cream bar was then taken out of the mold and soaked in a liquid nitrogen bath for 1 sec. to obtain surface temperature of -15 °C. 〈Composition of Ice Cream Material〉 Skimmed condensed milk 20.0 (parts by weight) Butter 10.0 Sugar 8.0 Stabilizer 0.3 Emulsifier 0.3 Flavor 0.2 Water 61.2 Also, two kinds of sherbets were prepared according to the composition shown in Table 1 and frozen by a freezer and 20 part by weight of orange flesh was added and scattered in the sherbets to obtain a sherbet material in a semi-frozen state and of 0% of overrun. 〈Composition of Sherbets〉 a b Sugar 15.0 - (parts by weight) Starch syrup (Bx70) - 70.0 Stabilizer 0.5 0.5 Colorant 0.5 0.5 Flavor 0.3 0.3 Water 83.7 28.7 Total solids of the resultant sherbet material a was 16% and that of sherbet b was 50%. Then, the sherbets were used to obtain a combination ice as follows. The sherbet material kept at -2°C was transferred at the speed of 50ℓ /min. in a pipeline of 60mm in diameter for five minutes so that minute crystals 21a in the sherbet cohere and form lumps 21b. The sherbet was placed in a soaking bath 13 (See Fig. 6) to be agitated at 150rpm by blades 23 for 15 min. so that the lumps 21b were broken into crystals 21c and scattered again. The core stuff 1 was soaked in the sherbet material contained in the bath 13 for 2 sec. and then pulled up to obtain an ice of the core stuff 1 having on the outer periphery 40cc of sherbet material in a form of unevenness. The ice was soaked in liquid nitrogen bath for 2 sec. to cause the sherbet layer on the surface to be quickly frozen, whereby a combination popsicle was obtained as shown in Fig. 1. (Example 3) Cracked ice of the following composition was used in place of the sherbet material used in the example 1. 〈Composition of Cracked Ice Mixture〉 Sugar 20.0 (parts by weight) Flavor 1.0 Colorant 0.5 Water 80.0 〈Composition of Cracked Ice Mixture Material〉 Cracked Ice Mixture 100 (parts by weight) Ice 200 As shown in Fig. 9, ice was first crushed by using an ice crusher 25 (IZUMI Food Machinery Inc., Drum Type Ice Crusher) to obtain minute ice crystals 21a. The minute crystals 21a were transferred to the feeding line 22 to which a cracked ice mixture cooled to 5 °C was added and mingled through a pipeline 26 to obtain cracked ice material. The cracked ice material was kept at -2 °C and transferred at the speed of 10 ℓ /min. in the feeding line of 60mm in diameter for five minutes to cause the minute crystals 21a in the cracked ice material to cohere and form lumps 21b.The cracked ice material was placed in the soaking bath 13 to be agitated at 150rpm by the blades 23 for 15 min. to cause the lumps 21b to be broken into crystals 21c scattered. The core stuff 1 was soaked in the cracked ice mixture material placed in the bath 13 for 2 sec. and pulled up to obtain an ice of the core stuff 1 having on the outer periphery 40cc of the cracked ice material in the form of irregularity. The ice was soaked in the liquid nitrogen bath for 2 sec. to cause the cracked ice layer on the surface of ice to be quickly frozen to thereby obtain a combination popsicle. (Comparative Example 1) A combination popsicle was obtained in the similar manner to the above examples except that the ice material as well as in the above example was frozen and then placed in the soaking bath 13 and the core stuff was soaked in the ice material instantly without cohering process of ice crystals. (Comparative Example 2) A combination popsicle was obtained in the similar manner to the foregoing examples of the present invention except that the ice material as well as in the foregoing examples of the present invention was frozen and then caused minute crystals 21a in the ice material were collected to be lumped 21b, the ice material including lumps was contained in a soaking bath 13, agitation by blades 23 is not conducted, and the core stuff was soaked in the bath 13. Uniformity and solid appearance of unevenness on the surfaces of the resultant combined ices were visibly examined by 20 professional panelists. Also, the mean difference of height Ln between protrusions and recesses was obtained by the foregoing method. Table 2 shows the examination results. The uniformity and Solid appearance were especially examined in the following manner. 〈Uniformity〉 Whether an uneven ice layer is formed over the whole surface of the core stuff or not was examined. ○ : duly formed ▵ : having a few flat parts X : having many flat parts 〈Solid Appearance〉 Whether a state of the unevenness on the surface of core stuffs is clear or not was examined. ○ : Difference in height between protruded parts and recessed parts is clear. ▵ : Difference in height between protruded parts and recessed parts is slightly small. X : Difference in height between protruded parts and recessed parts is small. Examples of the invention Comparative examples 1 2 3 1 2 Process forming ice layer Freezing done done crushing of ice done done Cohering done done done not done done Re-scattering done done done not done not done Evaluation Uniformity ○ ○ ○ X X Solid appearance ○ ▵ ○ X ○ Ln (mm) 4 1 3 0.3 10 From the above results, it is found that the products obtained by the examples according to the present invention have the shapes of protrusions and recesses over the whole surface of the core stuff and the unevenness is clear to be up-and-down. On the contrary, the ice confection of comparative example 1 are poor in variation of the unevenness and look flat as a whole. And the surface of the ices of the comparative example 2 is extremely raised in a part and does not have a preferable appearance.

Claims: A combination popsicle in which an ice layer (2) having protruded parts and recessed parts on its surface at random is integrally formed on the outer periphery of a core (1) of edible material characterised in that the ice layer (2) has scattered ice crystals and that the mean difference in height between the protruded parts and recessed parts is between 0.5 and 6 mm. A combination popsicle according to claim 1 in which the ice layer (2) is formed by soaking the core (1) in a semi-frozen ice mixture bath containing irregularly sized ice crystals. A combination popsicle according to claim 2 in which the ice crystals (21c) are formed by collecting minute ice crystals (21a) into lumps (21b) which are then crushed and the resulting crystals (21c) are scattered. A method of making a combination popsicle according to any of claims 1 to 3 comprising the steps of preparing a semi-frozen ice mixture containing fine or minute crystals of ice (21a), causing the fine or minute crystals to cohere into lumps or cake (21b), agitating the ice mixture to crush the lumps into crystals (21c) of uneven diameters and scatter the crystals in the semi-frozen ice mixture, preparing a core (1) of edible material and cooling its surface, soaking the core (1) in a bath (13) of the semi-frozen ice mixture having the scattered ice crystals (21c) to cause a semi-frozen ice layer (2) to be formed on the outer periphery of the core (1), and quick-freezing the semi-frozen ice layer (2) onto the core (1). Apparatus for manufacturing a combination popsicle according to any of claims 1 to 3 comprising a main conveyor (B) of an intermittent feed motion, a sub-conveyor (C) of an intermittent feed motion synchronized with that of the main conveyor (B), a first transferring means (42) for transferring the core (1) brought to a pre-determined stopping position P by the main conveyor (B) to a pre-determined stopping position Q of the sub-conveyor (C), and a second transferring means (43) for transferring the core (1) brought to a stopping position R which is n pitch away from the stopping position Q to a stopping position S which is n pitch away from the stopping position P of the main conveyor (B), and a means (62) for quick-freezing said core (1) whilst it is transferred from position Q to position R by the sub-conveyor (C). Apparatus according to claim 5 in which the means (62) for quick-freezing the core (1) comprises a bath of liquid nitrogen or powdered dry ice.

Inventors: MAKINO SUSUMU, SHIMAZAKI MASAKAZU, TAKENO KIMITAKA, TOMIOKA HISAHIRO, MAKINO, SUSUMU, SHIMAZAKI, MASAKAZU, TAKENO, KIMITAKA, TOMIOKA, HISAHIRO
Applicants: KANEBO LTD, KANEBO, LTD.
Application year: 1991
Main classification: A23G9
IPC codes: B65G47, A23G9, B65G23