Tool for simultaneous vertical connections

Abstract: This invention relates to a universal tool (10) for simultaneous vertical connections between two flow line terminals (12) and (13) to be connected, including two vertical hydraulic connectors (14, 15) for locking to the fishing mandrels (16, 17) of the bridge (11) of connectors, a telescopic system (18, 19) allowing for the adjustment of the horizontal spacing between the connectors, a vertical movement system allowing for the elevation of the second connector (15) in relation to the first connector (14) to facilitate the fitting of the bridge (11) and the compensation for vertical deviations between the flow line terminals (12, 13) to be connected, a spherical coupling system (21) set in split housings (22, 23) of spherical internal sections allowing for compensation of angular deviations, and spacings (24) and a set of springs (25) allowing for compensation of horizontal deviations between on the one hand those terminals (12, 13) and a slot key (26) in the first conector (14) and on the other hand a funnel (27) around the first fishing mandrel (16) allowing for the orientation of the tool (10) in case of re-entry operation in the bridge (11) of connectors.

Description: This invention relates to a universal tool for simultaneous vertical connections, the main purpose of which is to locate in one single easily handled instrument, which is easy to operate and to maintain, the whole active system involved. By means of appropriate mechanisms, the tool should be able to position a bridge of connectors correctly on two flow line terminals pertaining to equipment units to be connected. Subsea completion systems, the use of which is increasing, are becoming more complex with their orientation towards deep waters. It becomes vital, as a major step towards the development and improvement of those systems, to provide a remote connection system which does not overcomplicate the most complex equipment units in the system, and which provides also a method of maintenance and of adjustment in the connection system without the necessity of handling those complex equipment units. In order to fulfil the above requirements this invention provides a tool for simultaneous vertical connections for use in a system which introduces a concept of subsea remote connection between two terminal mandrels of flow lines which, since they are located in different structures (or equipment units), may present deviations for example due to manufacturing, erection, and installation tolerances. It is becoming necessary for the tool for performing this connection to be provided with systems which render it compatible with those deviations, the connection between the flow line terminals being carried out through a module (bridge) containing two hydraulic connectors united by a bridge of flexible or articulated lines which absorb the imposed movements as may become necessary. The tool of this invention is defined in claim 1. With the mechanisms required (hydraulic and mechanical) for the correction of the deviations (vertical, horizontal, and/or angular), it is possible to adjust the tool to fit the module of connectors. It is also possible to recover the tool for eventual maintenance, thus rendering recoverable all the active elements of the system, and allowing for greater flexibility in the use of the equipment and a rather significant simplification concerning the problem of tolerances. An advantage offered by this invention is that it is possible to ensure that the interruption of operation of one well, for the purpose of maintenance of some equipment, does not interfere with the production of other wells, since the concept herein presented implies a modularisation per well. Another advantage is the ability to transfer, to the tool for installing intervention connectors, the whole active system required for the compensation of deviations, thereby avoiding the need for very strict tolerances in the manufacturing and erection of the equipment units which directly or indirectly affect the final positioning of the flow line terminals, since the whole system required for the correction of misalignments is located in the tool and is capable of being maintained and adjusted. Another advantage is the simplification in the operation of the more complex equipment units (WCT-Manifold) and the reduction of the possibility of their failure during operation, since they no longer have the active connection of the system, transferring the possibility of failure in the connection from the complex equipment units to the bridge of connectors. This thereby reduces the possibilities of failure in the maintenance of the above mentioned equipment units, since those equipment units (WCT-Iree Module-Manifold) have a lower number of seals and a smaller number of simultaneous connections, and the connections are distributed in the connector bridges (one per well) and there are no longer any flexible or articulated pipelines located in those equipment units. The handling of those equipment units shall be avoided as much as possible since it sometimes becomes complex and time-consuming, as for example the WCT requires well killing, safety plug installation, etc., and the Manifold requires the production paralyzation of other wells until reconnection is made. Still another advantage is the standardization of one single tool to make connections between terminals containing any arrangement of flow lines, said standardization allowing the tool to be utilized with any arrangement of flow lines pertaining to any equipment units (WCT-Tree Module-Manifold-Export Line Connectors) which are to be connected. A second aspect of the invention relates to the method defined in claim 9. In order that the present invention may more readily be understood the following description is given, merely by way of example, with reference to the accompanying drawings, in which:- Figure 1 is a sectional view of an embodiment of a tool, in accordance with the invention, for simultaneous vertical connections, installed on a bridge of connectors which contains the flow line jumper necessary for the connection between two flow line terminals (also represented in the Figure); Figure 2 is an enlarged sectional view of the tool alone; Figure 3 is a further enlarged sectional view of the angular and horizontal compensation system of the connection tool; and Figure 4 is an enlarged sectional view, as compared with Figure 1, of the vertical compensation system of the connection tool. The Figures show the universal tool 10 for simultaneous vertical connections, utilized for installing a bridge of connectors 11 containing a jumper of flexible lines (flow lines, hydraulic umbilical lines, electric cable, in any desired arrangement), which makes the connection between two flow line terminals 12, 13. The tool 10 includes two vertical hydraulic connectors 14, 15 for locking to the fishing mandrels 16, 17 of the bridge 11 of connectors. A telescopic adjustment system allows for the adjustment of the spacing between the connectors 14, 15 through two arms 18, 19 (Figure 2), the arm 18 being movable axially within the horizontal arm 19. A vertical compensation system with upward and downward movement of the structure 20 which supports the second connector 15 in relation to the first connector 14 facilitates fitting the bridge 11 and the compensation of vertical deviations between the flow line terminals to be connected. An angular compensation system, incorporated in the second connector 15 by means of a spherical-shaped articulation 21 set in split housings 22, 23 of spherical internal section (Figure 3), allows for the compensation for angular deviations. The spacings 24 and a set of springs 25 allow for the compensation for horizontal deviations between those terminals. An orientation system including a slot key 26 in the first connector 14 and cooperating with a funnel 27 around the first fishing mandrel 16 allows for the orientation of the tool 10 during the operation of re-entry in the bridge 11 of connectors. The first connection made is of one of the connectors 28 of the bridge, to the first flow line terminal 12, and during this operation the correct positioning and necessary load are achieved through the movement of the operating column, the second connector 29 of the bridge being out of position at that time. The correct positioning of the second connector is then achieved through a spherical articulation system supported by a set of springs 25 allowing for angular and lateral (offset) compensation in relation to the first flow line terminal 12, whereas the vertical approach and the necessary download for the connection are achieved by means of a hydraulic system located in the body of the tool 10. In the telescopic adjustment system using the two tubular arms 18, 19, the adjustment is achieved by means of registration of one of the holes 30, 31, 32 (Figure 2) in the outer tubular arm 19, with the hole 33 in the internal tubular arm 18, and the position selected is maintained by means of an attachment pin 34. As many positions as desired may be utilized for the system, and not just the three as herein indicated. In the vertical compensation system, the upward movement is achieved through the application of pressure to the upper chamber 35 (Figure 4), and the downward movement is achieved through the application of pressure to the lower chamber 36. The movement of the structure 20 is achieved through the agency of the components 37, 39, 40 which are the moving components driven by means of pressure, and the central component or shaft 38 forms the rigid element of the system relative to which the components 37, 39, 40 may move. Dynamic sealing rings 41 provide the sealing required for the hydraulic pressure acting in the chambers 35, 36. The central shaft component 38 is also provided at its upper end with a female thread 42 compatible with the male thread of the operating column 43 of the equipment, and at its lower end it has a male thread 44 for connection with the upper end of the first connector 14. Two slot keys 50 maintain the positioning of the tool 10 attached to the operating column 43. In the angular compensation system utilized in the second connector 15, the spherical-shaped articulation 21 supports, by means of the pin 45, the supporting shaft 46 of the second connector 15. The articulation 21 slides on the spherical-shaped housings 22, 23 as a result of the motion induced by accommodating movements between the second connector 29 of the bridge 11 of connectors and the second flow line terminal 13. The horizonal compensation system utilized in the second connector 15 operates through a system of stops 47 and gaps 24 existing between the internal parts of those stops and the external parts of the spherical housings 22 and 23. The horizontal movement is induced by accommodating movements between the second connector 29 of the bridge of connectors and the second flow line terminal 13, whereas a set of springs 25 maintains the supporting shaft 46 in the vertical position when the angular compensation system is not being utilized. The orientation system including the slot key 26 (Figure 2) is guided through a helical slot 48 (Figure 1) within the upwardly divergent funnel 27 installed around the fishing mandrel 16 in the upper portion of the first connector 28 of the bridge. It must be pointed out that the tool 10 for simultaneous vertical connections can be utilized for connection between any flow line arrangements, and is therefore provided with the above mechanically adjusted telescopic system, providing the bridge of connectors with the spacing required for the lines to be connected. The adjustment system for the spacing may instead be operated hydraulically. Still in relation to the orientation system, a slot key 55 in the first connector 28 of the bridge may be guided through a helical slot 57 within the funnel 59, to allow for operation in the "system installation" made.

Claims: A tool for simultaneous vertical connection, for use in installing a bridge (11) of connectors containing a jumper of flexible lines and for achieving the connection between two flow line terminals (12, 13), consisting of two vertical hydraulic connectors (14, 15) for locking to fishing mandrels (16, 17) of the bridge (11) of connectors, characterised by including: a telescopic adjustment system allowing for the adjustment of the spacing between said connectors (14, 15) by means of arms (18, 19); a vertical compensation system providing upward and downward movement of the structure (20) which supports said second connector (15) in relation to said first connector (14); an angular compensation system used for positioning said second connector (15), by means of a spherical-shaped articulation (21) set in split housings (22, 23) of spherical internal section; a set of springs (25) allowing for compensation of horizontal deviations between the terminals (12, 13); and an orientation system having a slot key (26) in said first connector (14) and a funnel (27) around said first fishing mandrel (16) and allowing for the orientation of the tool (10) during the operation of re-entry in said bridge (11) of connectors. A tool according to claim 1, characterised by the fact that, in said telescopic adjustment system a first said arm (18) is horizontally movable within and relative to the second said arm (19), the adjustment being achieved by means of holes (30, 31, 32) in said second arm (19) registering with a hole (33) in said first arm (18), and in that an attachment pin (34) is provided for maintaining the position selected. A tool according to claim 1 or 2, characterised by the fact that, in said vertical compensation system, the upward movement of said structure (20) is achieved through the application of pressure in a fluid chamber (35), and the downward movement of said structure (20) is achieved through the application of pressure in a further fluid chamber (36). A tool according to claim 3, characterised in that the movement of said structure (20) is achieved by means of the movable components (37, 39, 40) driven by the fluid pressure, and in that the central component (38) forms the stator of the system relative to which the movement of the components (37, 39, 40) occurs. A tool according to any one of claims 1 to 4, characterised by the fact that, in said angular compensation system, said spherical-shaped articulation (21) supports, by means of a pin (45), the supporting shaft (46) of said second connector (15) and operates by accommodating movements between a second connector (29) of the bridge of connectors and the second flow line terminal (13) by sliding on said spherical-shaped housings (22) and (23). A tool according to any one of claims 1 to 5, characterised in that the horizontal compensation system utilized in positioning said second connector (15) operates by means of a system of stops (47) and gaps (24) existing between the internal parts of said stops (47) and the external parts of said spherical housings (22, 23), and in that the set of springs (25) maintains the said second connector (15) in a desired position after the horizontal compensation. A tool according to any one of claims 1 to 6, characterised by the fact that said orientation system has its slot key (26) able to be guided in a helical slot (48) located within said funnel (27) which is upwardly divergent and is installed around the fishing mandrel (16) in the upper portion of the first connector (28) of the bridge. A tool according to any one of the preceding claims, characterised by the fact that, in said orientation system, a slot key (55) in said first connector (28) of the bridge is able to be guided through a helical slot (57) within the funnel (59), allowing for orientation in the case of system installation operation. A method of using the tool according to any one of claims 1 to 8, characterised by using it to position a bridge (11) of connectors, containing two vertical connectors (28) and (29) united by flow/control lines in any desired arrangement between the two flow line terminals which are to be connected. A method according to claim 9, characterised in that said flow/control lines include production lines testing lines, gas lift lines, and water injection lines and also a hydraulic umbilical and/or electric cables for monitoring and/or driving equipment.

Inventors: MOTA JUENAL DIONI SOUZA, MOTA, JUENAL DIONI SOUZA
Applicants: CONFORJA EQUIPETROL S A, PETROLEO BRASILEIRO SA, CONFORJA EQUIPETROL S.A., PETROLEO BRASILEIRO S.A. -  PETROBRAS
Application year: 1991
Main classification: E21B43
IPC codes: E21B43