DEVICE FOR REPLACING IMMERSED NOZZLES

Abstract: A device for replacing immersed nozzles used for molten metal casting from a molten metal container, wherein replacing operation of the immersed nozzles can be very easily and quickly performed with respect to a tundish or the like, and the said device comprises: a rail (4) laid in the vicinity of a flow-out nozzle (2) for casting molten metal from a molten metal container (1); a self-propelled truck (5) running on the rail (4); a holding portion (7) mounted on the truck (5), for holding the immersed nozzle at the forward end thereof; and a moveable arm (6) having a cleaning device (18) for cleaning the bottom face of the flow-out nozzle (2) after the used immersed nozzle (33) is removed.

Description: Technical Field This invention relates to an immersion nozzle exchanging apparatus for attachment and detachment of an immersion nozzle to be used in casting a molten metal from a molten metal container such as a tundish. Background of the Invention One example of the immersion nozzle exchanging apparatus of this kind is disclosed in Japanese Utility Model Publication SHO 57(1982)-54,919. The immersion nozzle exchanging apparatus of this patent specification is constructed by setting a vertically operable cylinder on a supporting member fixed on the lateral wall or the bottom of a tundish or in a slide gate valve equipment, for example, attaching an item of hardware to the leading terminal of a piston rod of the cylinder in such a manner as to be freely rotated in the horizontal direction, interlocking a supporting arm slidably and rotatably to the hardware, and providing immersion nozzle fixtures one each at the opposite terminal parts of the supporting arm. Since the conventional immersion nozzle exchanging apparatus is fixed to a tundish or a slide gate valve equipment, the attchment or detachment of an immersion nozzle to or from the immersion nozzle exchanging apparatus requires a worker to approach the tundish and work in a hot atmosphere. The safety of this work, therefore, is extremely dubious. The apparatus also has a fault in respect that the immersion nozzle is deficient in the ability to allow close adhesion thereto of a molten metal because a jointing material such as mortar or packings and metal adhering to the outlet nozzle of the tundish defy removal. Disclosure of the Invention The immersion nozzle exchanging apparatus of this invention which is designed for the exchange of an immersion nozzle to be used in the casting of a molten metal from a molten metal container comprises rails laid so as to approximate closely to an outlet nozzle to be used for the casting of a molten metal from the molten metal container, a self-propelling truck adapted to travel on the rails, retainer parts mounted on the self-propelling truck and adapted to retain the immersion nozzle at the leading terminal thereof, and a movable arm furnished with a cleaning device for cleaning the lower terminal surface of the outlet nozzle after removal of a used immersion nozzle. The immersion nozzle exchanging apparatus which preferably embodies this invention is provided at the leading terminal of the movable arm with a first retainer part for retaining a used immersion nozzle and a second retainer part for retaining an immersion nozzle to be attached to the lower terminal of the outlet nozzle. The immersion nozzle exchanging apparatus which preferably embodies this invention is provided at the leading terminal of the movable arm with a block so as to be extended in a horizontal direction perpendicular to the longitudinal direction of the movable arm, with the first retainer part disposed on one terminal side in the extended direction of the block and the second retainer part disposed on the other terminal side thereof. The immersion nozzle exchanging apparatus which preferably embodies this invention is provided with the cleaning device in the medial part of the block relative to the extended direction thereof. The first retainer part which is used in the immersion nozzle exchanging apparatus which preferably embodies this invention comprises a pair of plates and grooves formed one each in the upper surfaces of the plates. The first retainer part which is used in the immersion nozzle exchanging apparatus which preferably embodies this invention is provided with a pair of forks which are each provided in the leading terminal part thereof with a slanted surface intended to form an inclination in the direction of the basal terminal thereof and in the basal terminal part thereof with a horizontal surface. In the immersion nozzle exchanging apparatus of this invention which is constructed as described above, the work of exchanging an immersion nozzle enjoys high safety and permits labor saving because this work can be performed with the art at a position separated from the tundish. During the exchange of the immersion nozzle, the immersion nozzle has the close adhesiveness or sealing property thereof improved because the cleaning device is capable of removing the jointing material such as mortar or packings and the metal from the lower terminal surface of the outlet nozzle on the tundish side. Brief Description of the Drawings Fig. 1 is an overall plan view illustrating an apparatus embodying this invention. Fig. 2A is a cross section taken through Fig. 1 across the line II-II. Fig. 2B is a magnified diagram of the essential part of the cross section of Fig. 2A. Fig. 3 is a perspective view of the leading terminal part of an arm. Fig. 4 is a perspective view of the upper part of an immersion nozzle. Fig. 5 is a cross section taken through Fig. 2B along the line V-V. Best Mode of Embodiments of the Invention Now, the embodiments of this invention will be described below with reference to the accompanying drawings. With reference to Fig. 1 and Figs. 2A and 2B, an immersion nozzle 3 is attached to and detached from the lower terminal of an outlet nozzle 2 of a tundish 1. Rails 4 are laid so as to approximate closely to the outlet nozzle 2 of the tundish 1. A self-propelling truck 5 is set on the rails so as to travel between a retracting position A and an immersion nozzle exchanging position C. This self-propelling truck 5 is provided with a movable arm 6 disposed in a lateral direction perpendicular to the direction of travel of the self-propelling truck 5. The movable arm 6 is provided at the leading terminal thereof with a block 7 for supporting the immersion nozzle 3, a cleaning device 18 for cleaning the lower terminal surface of the outlet nozzle 2, etc. The arm 6 is capable of freely advancing, retracting, fanning, and tilting and further capable of being vertically reciprocated by means of a cylinder (not shown). As illustrated in Fig. 3, the arm 6 is provided at the leading terminal thereof with the block 7 which is disposed so as to extend in a horizontal direction perpendicular to the longitudinal direction of the arm 6. The block 7 is provided at one terminal side in the longitudinal direction thereof with a pair of plates 8, 9 having vertical surfaces and extending in a direction perpendicular to the extending direction of the arm 6. On the upper surfaces of these plates 8, 9 are provided immersion nozzle retainer parts severally furnished with grooves 10, 11. On the side opposite to the plates 8, 9, a pair of forks 12, 13 are extended from the block 7. These forks 12, 13 are provided with immersion nozzle retaining parts incorporating respectively therein slanted surfaces 14, 15 (the slanted surface 14 not shown in Fig. 3) inclined upwardly in the direction of block 7 and horizontal parts 16, 17 (the horizontal part 16 not shown in Fig. 3). On the upper surface of the block 7, a cleaning device 18 provided with a rotary wire brush or a sharpening stone having the axis of rotation in the vertical direction and adapted to clean the lower terminal surface of the outlet nozzle is installed. The immersion nozzle 3, as illustrated in Fig. 4, is provided on the upper terminal thereof with a holder 3a from which pins 19, 20 are projected in a diametric direction. The immersion nozzle 3 is retained in the leading terminal part of the arm 6 in such a manner that the pins 19, 20 lie astraddle the grooves 10, 11 or the horizontal parts 16, 17. Denoted by 21 is a packing. In Figs. 2A and 2B, 22 stands for a mold. In the lower terminal part of the tundish 1, such a lower nozzle (immersion nozzle) fixing cylinder device 50 as disclosed in Japanese Utility Model Publciation SHO 63(1988)-31819 titled "Lower nozzle fixing device for molten metal container" is seated. A support 23 is extended from the cylinder device 50 to a level below the outlet nozzle 2. This support 23 is vertically reciprocated by the cylinder device 50. The support 23 is provided with a depressed part 24 in which the pins 19, 20 of the immersion nozzle 3 are set. The immersion nozzle 3 is supported by the support 23 by the fact that the pins 19, 20 thereof are hooked in the depressed part 24. The joining of the immersion nozzle 3 with the outlet nozzle 2 is attained by the pulling of the support 23 by the cylinder device 50. The operation for exchange of the immersion nozzle 3 by the use of the immersion nozzle exchanging apparatus constructed as described above will be described below. At first, the self-propelling truck is located at the retracting position A shown in Fig. 1, where a used immersion nozzle 3 taken out of the tundish 1 is extracted. Then, the self-propelling truck is moved to the waiting position B, where it is loaded with an immersion nozzle 3 to be newly attached to the tundish 1 and then kept waiting. The extraction of the used immersion nozzle 33 from the tundish 1 requires the tundish 1 to be elevated to a height at which the used immersion nozzle 33 avoids colliding against the upper surface of the cover for the mold 22. Subsequently, the immersion nozzle fixing cylinder device 50 is set into motion to move the used immersion nozzle 33 downwardly from the set position (the position at which the union with the outlet nozzle 2 is formed) to break the union. The block 7 of the immersion nozzle exchanging apparatus is moved closely to the support 23 of the immersion nozzle fixing cylinder device of the mold 22. Then, the worker sets the packing 21 on the immersion nozzle 3 newly supplied as supported on the block 7. Subsequently, the arm 6 is moved so that the slanted surfaces 14, 15 of the forks 12, 13 may be interlocked with the pins 19, 20 of the used immersion nozzle 33 supported by the support 23. As a result, the used immersion nozzle 33 supported by the support 23 is lifted and liberated from the support 23. Finally, after the pins 19, 20 have been joined to the horizontal parts 16, 17, the extraction of the used immersion nozzle 33 is attained by retracting the arm 6 from under the outlet nozzle 2. Thereafter, the cleaning of the lower terminal surface of the outlet nozzle 2 is effected by causing the rotary wire brush or sharpening stone 18 to be placed below the outlet nozzle 2, pressing the rotary wire brush or sharpening stone 18 against the lower terminal surface of the output nozzle 2, and setting it into rotation. After this cleaning is finished, the setting of the newly supplied immersion nozzle 3 is accomplished by moving the newly supplied immersion nozzle 3 retained dangllingly by the grooves 10, 11 of the plates 8, 9 to the nozzle center position of the outlet nozzle 2 and allowing the pins 19, 20 to be hooked by the support 23. Then, the immersion nozzle fixing cylinder device 50 is put to operation and, as a result, the support 23 is moved upwardly and the immersion nozzle 3 is joined to the lower terminal of the outlet nozzle 2 and immobilized there. Thereafter, the self-propelling truck 5 having the used immersion nozzle 33 retained fast thereon is returned to the retracting position A. As described above, the attachment and detachment of the immersion nozzles 3, 33 to and from the leading terminal part of the arm 6 can be carried out under remote control. This work of exchanging the immersion nozzles 3, 33, therefore, enjoys high safety and permits labor saving unlike the work which is performed near the mold. Further, since the rotary wire brush or sharpening stone 18 cleans the lower terminal surface of the outlet nozzle 2, close mutual adhesion is established between the outlet nozzle 2 and the immersion nozzle 3 and the casting can be carried out in a mold of high sealing property. Industrial Applicability In accordance with the immersion nozzle exchanging apparatus of this invention, since the work of exchanging the immersion nozzles relative to the tundish can be carried out substantially automatically as described above, the work enjoys ideal operational efficiency and permits labor saving and the work in a hot atmosphere similarly enjoys very high safety. Moreover, in the apparatus of this invention, since the mutual adhesion of the outlet nozzle and the immersion nozzle is attained with conspicuously improved closeness, the mold defies leakage of air and the cast metallic article consequently acquires improved quality.

Claims: An immersion nozzle exchanging apparatus for the exchange of an immersion nozzle attached to a molten metal casting outlet nozzle disposed as on the bottom surface of a molten metal container or in a slide gate valve equipment, which apparatus comprises rails laid so as to approximate closely to the molten metal casting outlet nozzle of the molten metal container, a self-propelling truck adapted to travel on the rails, and a movable arm mounted on the self-propelling truck and provided at the leading terminal thereof with retainer parts for retaining immersion nozzles and a cleaning device for cleaning the lower terminal surface of the outlet nozzle after removal of a used immersion nozzle. An immersion nozzle exchanging apparatus as set forth in claim (1), wherein the movable arm is provided at the leading terminal thereof with a first retainer part for retaining the used immersion nozzle and a second retainer part for retaining an immersion nozzle to be newly attached to the lower terminal of the outlet nozzle. An immersion nozzle exchanging apparatus as set forth in claim (2), wherein a block is disposed at the leading terminal of the movable arm in such a manner as to extend in a horizontal direction perpendicular to the longitudinal direction of the movable arm and the first retainer part is seated on one terminal side in the extended direction of the block and the second retainer part on the other terminal side thereof. An immersion nozzle exchanging apparatus as set forth in claim (3), wherein the cleaning device is disposed in the medial part in the extended direction of the block. An immersion nozzle exchanging apparatus as set forth in claim (2), wherein the first retainer part comprises a pair of plates and grooves formed one each in the upper surfaces of the plates. An immersion nozzle exchanging apparatus as set forth in claim (2), wherein the first retainer part is provided with a pair of forks and the forks are each provided at the leading terminal part thereof with a slanted surface inclined upwardly toward the basal terminal thereof and at the basal terminal part thereof with a horizontal surface.

Inventors: ANDO SHIGERU, OSADA MOTOTSUGU, TANIGUCHI TADAO, YAMAMOTO KENJI, ANDO, SHIGERU, OSADA, MOTOTSUGU, TANIGUCHI, TADAO, YAMAMOTO, KENJI
Applicants: SHINAGAWA REFRACTORIES CO, SHINAGAWA REFRACTORIES CO., LTD.
Application year: 1991
Main classification: B22D41
IPC codes: B22D11, B22D41, B22D43