Process for producing secretory immunoglobulin-A preparations

Abstract: Ssecretory immunoglobulin A preparations substantially not containing virus are produced by a process wherein secretory immunoglobulin A which might be contaminated with viruses is (1) heated about 60° C for about 10 hours, or (2) subjected to the reaction with tri-n-butyl phosphate and a surfactant and the heating as mentioned above, as liquidized form in an aqueous medium, and then polymerized matters are precipitated from the resulting solution by adding polyethyleneglycol thereto.

Description: This invention relates to a process for producing a secretory immunoglobulin A (hereinafter abbreviated as sIgA) preparation substantially not containing denatured sIgA. Secretory immunoglobulin A is an immunoglobulin contained in secretions from exocrine gland, particularly in a large amount in foremilk and it has protective function against bacteria and viruses on mucosa surfaces. It is known that sIgA is effective in the cases for which supplementary local immunotherapy on mucosa can be applied as referred to below; Primary immunodeficiency syndrome and difficult to treat diarrhoea and aphthous stomatitis accompanied by secondary immunodeficiency (immunodeficiency by infection, nutritional disorders, drugs, etc.) (S. Matsumoto et al., Birth Defect 18 , 229, 1983; Okino et al., Nihon Shonigakkai Shi, 84 , 158, 1990): Furthermore, it may be highly effective in treating recurrent upper respiratory inflammation or otitis media and in treatment after operation of biliary obstruction (Kurono et al., Therapeutic Research 10 , 4433, 1989). It can not be denied that there is fear for the mixing of viruses such as hepatitis virus, AIDS virus cytomegalovirus, etc. into sIgA purified from foremilk. Accordingly, the inactivation of these viruses is indispensable on processing the sIgA into preparations thereof. However, there is no known process wherein the inactivation of the viruses is combined with the processes for purifying sIgA from foremilk. With regard to the inactivation of viruses, a heating process has been applied to serum protein such as albumin etc. in the form of a liquid (hereinafter abbreviated as "heating as liquidised form") as the most reliable process for inactivating viruses which might be mixed therein, according to a report of Murray (The New York Academy of Medicine, 31 , 341, 1955). This process has been widely employed for a long time. However, this process can be applied to only a heat-resistant material such as albumin, while most proteins are easily denatured by heat which is liable to cause the decrease or disappearance of activity. Furthermore, this is not a process which can completely inactivate virus as far as hepatitis B virus is concerned. On the other hand, Horowitz et al. (Lancet Vol. 29, 1986 pp 706-710) disclosed that envelope-having viruses such as hepatitis B virus, AIDS virus, Non-A, Non-B Hepatitis virus, etc. can be completely inactivated by treating at 24° to 30°C for 6 hours in the presence of tri-n-butyl phosphate and a surfactant, and this process can be applied to many drugs originated from serum protein. However, this process seems to be ineffective to a group of viruses not having envelopes such as hepatitis A virus, etc. JP-A-51-118825 describes the viral inactivation of immunoglobulin A solutions by heat treatment in presence of stabilisers. This invention intends to provide a process for producing sIgA preparations substantially not containing infectious viruses, substantially not containing denatured sIgA, and having a high degree of safety. The present inventors carried out research for the above purpose, and, as the result, found that sIgA preparations having a high degree of safety and effectiveness are obtained by combining "heating as liquidised form" and fractionation with polyethyleneglycol (hereinafter abbreviated as PEG) and further found that sIgA preparations having higher safety are obtained by combining the treatment with tri-n-butyl phosphate and a surfactant with "heating as liquidised form" and PEG-fractionation. The present invention provides a process for producing a virus inactivated secretory immunoglobulin A preparation characterised in that secretory immunoglobulin A which might be contaminated with viruses is heated in a aqueous medium at a suitable temperature and for a suitable duration to inactivate viruses in the presence of at least one stabilising agent which is 1 to 3 molar amino acid and/or 20 to 60 w/v% sugar alcohol or disaccharide, and then polymerised matters are removed from the resulting solution at a pH of 6 to 8 by the addition of polyethylene-glycol thereto. Preferably, said heat treatment is carried out at about 60°C for about 10 hours. In the present invention, the starting material sIgA which might be contaminated with viruses is not limited particularly. It may be a sIgA fraction obtained from the milk of human or cattle, or a fraction of monoclonal antibody in sIgA type obtained from human or cattle, and it may be a fraction containing sIgA obtained from the foremilk of human or cattle, for example, a fraction containing sIgA obtained in each step of the following process. (I) Centrifuging process: The foremilk of human or cattle is centrifuged (e.g. 3,500 to 8,000 rpm., for 30 to 60 minutes), and then fat deposited as the upper layer or precipitates is removed. After filtration, the filtrate is adjusted to pH 4.2 to 4.6 and stirred at room temperature for 30 to 60 minutes, followed by removing precipitated casein by centrifugation. (II) Process of salting out and dialysing: The solution thus obtained is neutralised and subjected to salting out with ammonium sulfate (saturated to 50%). The precipitated sIgA fraction is recovered by centrifuging, and dissolved in 0.01 M phosphate buffer solution (pH 6.5 to 7.5), followed by dialyzation employing same buffer solution. (III) Process of treating with anion exchanger: The salted out fraction of sIgA is sufficiently dialyzed and then charged on a column of anion exchanger, preferably DEAE-Toyopearl® 650C or DEAE-Sephacel®, previously buffered with 0.01 M phosphate buffer solution (pH 6.5 to 7.5). The charging amount of the salted out sIgA fraction on the column is preferably 1 to 5 g as sIgA per 1 L of gel (filler) and the concentration of the protein is preferably 3 to 10 mg/ml. After washing the column with 5-fold column volume of the above buffer solution, sIgA is eluted from the column with 0.1 M phosphate buffer solution (pH 8.5 to 7.5) or a buffer solution prepared by adding 0.10 to 0.15 M of sodium chloride to 0.01 M phosphate buffer solution (pH 6.5 to 7.5). (IV) Process of treating with heparinoid-immobilizimg column: A column immobilizing heparinoid such as heparin-Sepharose®, heparin-Toyopearl® or heparin-Sulfate Cellulofine® is previously buffered with 0.1 M phosphate buffer solution (pH 6.5 to 7.5) or a buffer solution prepared by adding 0.1 to 0.15 M of sodium chloride to 0.01 M phosphate buffer solution (pH 6.5 to 7.5), and the above sIgA fraction eluted from the anion exchanger is charged on the buffered column. The charging amount of the sIgA fraction is preferably 10 to 50 g as sIgA per 1 L of gel (filler) and the concentration of the protein is preferably 3 to 10 mg/ml. By collecting fractions passed through the column without being adsorbed, sIgA fraction free of lactoferrin can be obtained. As the resin employed in this process, preferably employed in industry is Sulfate Cellulofine® not immobilizing high molecular substances thereon. This resin can be regenerated with 0.6 to 1.0 M sodium chloride. (V) Process of precipitation with polyethyleneglycol: By adding PEG #4000 so as to make its concentration 20% w/v to the sIgA fraction subjected to the treating with the heparin-immobilising column, sIgA fraction is precipitated. The precipitates are collected by centrifuging, dissolved in physiological saline to make about 20 mg/ml of sIgA solution. As the starting material of present preparations, any of the sIgA fractions obtained in the above "(II) Process of salting out and dialysing" and the consecutive processes may be employed. However, in the case of employing the fraction obtained in "(II) Process of salting out" or "(III) Process of treating with anion exchanger" for carrying out the process of present invention, it is preferable to perform the above process (III) or (IV) and the consecutive processes, after the present process. In the present invention, viruses are inactivated by heating in an aqueous medium, preferably at about 60°C for about 10 hours. sIgA can be dispersed in an aqueous solution of salts such as physiological saline and phosphate buffer solution to form a solution-like state and the heating is then carried out in this state. By heating at about 60°C for about 10 hours, a considerable amount of sIgA would normally be denatured, although sIgA still remains in the solution. However, it was found that the denaturation can be suppressed by the addition of a stabiliser (Ref. to Experiment 1). As the stabiliser, there may be used sugar alcohols such as sorbitol, disaccharides such as cane sugar, and amino acids such as glycine. One kind or more than one kind of these stabilisers may be used. When one kind of stabiliser is used, it preferably is a sugar alcohol such as sorbitol. A disaccharide and an amino acid are preferably used jointly with each other. After the heat-treatment, the solution contains polymerised sIgA dissolved therein, however, sIgA polymer and monomer can be separated each other, because the polymer precipitates by adding PEG to the solution, preferably to make PEG concentration 6 to 9% w/v%, preferably 7 to 8%, whereas sIgA monomer begins to precipitate from 10% of PEG concentration, and most of the monomer precipitates at 15% and almost completely precipitates at 20 to 25% of PEG. As PEG, there may be exemplified PEG #4000 (average molecular weight; 3,000), PEG #2000 (average molecular weight; 2,000), PEG #6000 (average molecular weight; 7,500), etc. By the above heat-treatment, most of viruses are inactivated, however, when contamination with a heat-resistant virus such as hepatitis B virus, etc. is considered, it is desirable also to carry out the treatment by reacting with tri-n-butyl phosphate and a surfactant. Accordingly, the possibility of combining the above heat-treatment with the treatment with tri-n-butyl phosphate and a surfactant was investigated. As the result, it was found that the combination itself is possible, however, sIgA is polymerised and coagulated to some extent even in the treatment with tri-n-butyl phosphate and a surfactant. Therefore, in order to remove efficiently the coagulated polymer, it is convenient to carry out the heat-treating after the treatment with tri-n-butyl phosphate and a surfactant and then fractionation by PEG. In the treatment with tri-n-butyl phosphate and a surfactant, the examples of the surfactant include nonionic surfactants such as Tween 80 (polysorbate 80) and anionic surfactants such as sodium cholate. As to the concentration of tri-n-butyl phosphate and a surfactant in the treatment, the former may be 0.2 to 0.4% and the latter may be any concentration but preferably not more than 1%, e.g. 0.2 to 1%. These agents may be reacted generally at 20 to 30°C for 5 to 7 hours. In an embodiment, 0.3% of tri-n-butyl phosphate and 1% of Tween 80, or 0.3% of tri-n-butyl phosphate and 0.2% of sodium cholate are added as respective final concentrations to a solution containing sIgA, and the mixed solutions are treated at 24°C and 30°C for 6 hours, respectively. The sIgA can be recovered from the tri-n-butyl phosphate and the surfactant in the sIgA solution which has been subjected to the above treatment can be by adding PEG to the solution so as to make PEG concentration 20 to 25% causing sIgA to precipitate, and then centrifuging. The resultant sIgA precipitates are dissolved by adding a medium such as physiological saline thereto, and the solution is heated at about 60°C for about 10 hours, preferably under the addition of stabiliser(s) mentioned above. Consecutively, the solution is subjected to the above PEG fractionation, thereby sIgA treated by the two steps of virus-inactivation is obtained. In other embodiment, sIgA was precipitated from a sIgA solution which had been subjected to the first step of virus inactivation, by adding PEG to the concentration of 20% thereto, and tri-n-butyl phosphate and the surfactant were removed from the precipitates by centrifuging. The resultant sIgA was dissolved by adding physiological saline thereto so as to make 1% w/v solution (pH 7). As stabilisers, 50% w/v sorbitol-2 M glycine were added to the solution, and the mixture was subjected to the above "heating as liquidised form" (60°C for 10 hours) and the fractionation with 8-23% PEG. Respective yields in the embodiments were 63 and 60%, which were lower to some extent than that of treating by heating alone. The neutralising antibody potency of the sIgA prepared by this invention is as follows: (1) Process of "heating as liquidized form" - PEG fractionation: SIgA prepared by the above process of "heating as liquidized form" and PEG fractionation, and sIgA prepared from same material by a process omitting the heat-treatment process from the above process were tested by direct agglutination employing Escherichia coli (NHI/J strain etc.) and the neutralizing antibody potency of these sIgAs to viruses such as rotavirus, echovirus, etc. were determined. By comparing the results obtained with both sIgAs, no difference was found between them in the direct agglutination with Escherichia coli as well as in the neutralizing antibody potency to the viruses, so that it was confirmed that the activity of sIgA is not impaired by this process (Ref. to Test Examples 1 and 2). (2) Process of tri-n-butyl phosphate - surfactant - "heating as liquidized form" - PEG fractionation: The direct agglutination employing Escherichia coli (NHI/J strain etc.) and the neutralizing antibody potency of sIgA prepared by this process was compared with those of sIgA prepared from same material by a process omitting the above steps. As the results, no large difference was observed between them in the direct agglutination of Escherichia coli as well as in the neutralizing antibody potency of viruses, so that the usefulness of present invention was found as in the above (1) (Ref. to Test Examples 3 and 4). From the above results, it was also found that sIgA preparations prepared by present invention do not contain denatured sIgA. Furthermore, according to a model experiment about the inactivation of viruses, it was clarified in high possibility that citomegalovirus and hepatitis A virus which are heat-resistant to the same extent as poliovirus as well as AIDS virus which is weaker in heat-resistance than the above viruses are inactivated by present heat-treating, and also even viruses which are highly heat-resistant such as hepatitis B or non-A non-B virus are inactivated by employing the treatment with tri-n-butyl phosphate and a surfactant jointly with the heat-treating (Ref. to Test Example 2). The sIgA solution obtained by present invention may be dialysed to physiological saline, etc. and then sterilised by membrane filtration, etc. The resulting solution may be administered as it is, or freeze-dried and processed to capsules to administer as an oral preparation. The form of the preparation varies according to the usage. In processing to the preparations, enteric coating may be applied, although this coating is not required particularly, because sIgA is a chemically and enzymatically stable substance. Present sIgA is employed as an agent for supplementary local immunotherapy on mucosa, hence oral administration and instillation in nose or eyes are considered in the administration, and intravenous injection is not necessarily appropriate, however, the mode of administration is not limited particularly. Present invention is explained further by exemplifying Experiments, Examples and Test Examples in the following: Experiment 1 (Tests of heat-stabilising agent and PEG fractionation for sIgA) Experiments of heating a solution containing sIgA at 60°C for 10 hours as a liquidised form in the presence or absence of heat-stabilisers were carried out, and the degree of polymerisation-coagulation of sIgA was analysed to screen best stabiliser as well as to investigate the optimal PEG concentration for removing the polymerised matters. Generally, the heat-denaturing of protein is accompanied by the phenomenon that the protein is coagulated by polymerisation and comes to be insoluble in water, and the reaction proceeds irreversibly. It is important in knowing the amount of denaturation of the protein to know the degree of polymerisation-coagulation. Accordingly, in the first place, the solution of the above sIgA in 1% w/v physiological saline was treated as it is or under the addition of a stabiliser mentioned below at 60°C for 10 hours. And then, the recovered amount of sIgA was analysed by employing a Superose® 8 (produced by Pharmacia Co.) column. The results are shown in Table 1. Provisional experiment of heat-treating sIgA solution "as liquidised form" Stabiliser Appearance after heat-treating Recovery ration of sIgA (1) not added whitely turbid 19% (2) 2 M glycine slightly, whitely turbid 66% (3) 50 w/v % sucrose almost clear 68% (4) 50 w/v % sorbitol almost clear 77% (5) 50 w/v % sucrose-2 M glycine almost clear 78% (6) 50 w/v % sorbitol 2 M glycine almost clear 80% The sIgA samples obtained in Table 1 was diluted, PEG was added thereto to a concentration of 5 to 10%, preferably 7 to 8%, and the mixture was allowed to stand at 4°C for 1 hour and then centrifuged. The amount of polymerised matters in the supernatant was investigated. As the result, it was found that most of the polymerised matters precipitates at the above PEG concentration in any of the cases. In order to know the yield of sIgA after removing sIgA polymer, PEG was further added to the supernatant of each sample containing 8% of PEG to make the final concentration 23%, whereby sIgA was completely precipitated and recovered. As the result, the recovery ratio of sIgA was 10% in the case that no stabiliser was added thereto, whereas respective yields of sIgA were 88, 87 and 73% in the cases that sorbitol, sucrose-glycine and sorbitol-glycine were added thereto as stabilisers, showing larger recovery ratios than in the above case: sIgA monomer begins to precipitate from 10% of PEG concentration, the most part of the monomer precipitates at 15% and almost completely precipitates at 20 to 30%. From these results, it was found that, in the case of adding no stabiliser, the coagulation and precipitation of sIgA is observed making the solution whitely turbid upon heating as liquidised form at 60°C for 10 hours, however it is considerably suppressed by the addition of stabilisers. Experiment 2 (Test of virus activity after treating of inactivation) In Experiment 1, it was confirmed that the denaturation of sIgA during heat-treatment at 60°C for 10 hours in the form of aqueous solution is suppressed by the presence of a stabiliser. However, this fact suggests a possibility that virus is not completely inactivated because there is a possibility that the protein constructing virus particles is also not denatured. Accordingly, in order to prove that the treatment according to the present invention is effective only to inactivate viruses, there were carried out experiments of virus inactivation by "heating as liquidised form" in the presence and absence of 50 % w/v sorbitol - 2 M glycine as stabilizer, employing poliovirus (type 1) and vesicular stomatitis virus (VSV). Furthermore, since it is considered that protein itself may possibly be a stabilizer for virus, there was carried out experiments of "heating as liquidized form" in the presence of 2 % or 50 % w/v sorbitol - 2 M glycine to 60° C for 10 hours, employing human albumin as a model protein. The results are shown in Table 2. Virus inactivation by "heating as liquidized form" Virus Stabilizer Heat-treated "as liquidized form" at 60°C for 10 hours Not treated Poliovirus None <3.1 5.6 X 10⁴ Presence <3.1 5.6 X 10⁴ HSA/Stabilizer <3.1 10.0 X 10⁴ VSV None <3.1 10.0 X 10⁴ Presence <3.1 17.8 X 10⁴ HSA/Stabilizer <3.1 31.6 X 10⁴ (In the Table, numerals are TCID₅₀) The results in Table 2 suggested high possibility that AIDS virus which is less heat-resistant than poliovirus, and cytomegalovirus and hepatitis A virus which are heat-resistant to same extent as poliovirus are inactivated. From the facts that any of poliovirus and VSV are inactivated by this treatment, it is considered that the inactivation has no relation to whether a virus has an envelope or not. However, it is not necessarily assured that hepatitis A and non-A non-B viruses which are highly heat-resistant can be inactivated only by this treatment. Accordingly, there were carried out virus-inactivation experiments by treating with tri-n-butyl phosphate - surfactant which is considered effective against a virus having envelope such as hepatitis B or non-A non-B virus, or the like. Employing VSV having an envelope and poliovirus not having an envelope as viruses to be tested, virus-inactivation experiments were carried out, wherein respective viruses were treated at 24° C and 30° C for 6 hours under the addition of 0.3 % tri-n-butyl phosphate - 1 % Tween or 0.3 % tri-n-butyl phosphate - 0.2 % sodium cholate. In consideration of the possibility that protein itself may be a stabilizer for viruses, experiments of treating by the above treatment under adding 2 % of human albumin (HSA) as a model protein to the above agents were carried out simultaneously. The results are shown in Table 3. Inactivation of viruses by treatment with tri-n-butyl phosphate (TNBP) - surfactant Virus HSA TNBP/Tween 80 TNBP/sodium cholate Treated Not treated Treated not treated Poliovirus Non 5.6X10⁵ 3.2X10⁵ 5.6X10⁴ 1.8X10⁴ Presence 3.2X10⁴ 5.6X10⁴ 3.2X10⁴ 5.6X10⁴ VSV Non 31 3.2X10⁵ 31 5.6X10⁵ Presence 31 1,8X10⁶ 31 1.0X10⁵ (In the Table, numerals are TCID₅₀) The results in Table 3 show that the treatment with tri-n-butyl phosphate - surfactant inactivates only a virus having an envelope and completely ineffective against a virus not having an envelope. Namely, it is considered that hepatitis B or non-A non-B virus, AIDS virus, etc. are inactivated, and hepatitis A virus, etc. can not be inactivated. From these results, it is apparent that "heating as liquidized form" can inactivate most of pathogenic viruses however more complete inactivation is required to a virus such as hepatitis B virus which can not be inactivated by 'heating as liquidized form" at 60° c for 10 hours, and hence it is desirable to perform the heat-treating together with treating with tri-n-butyl phosphate - surfactant. Example 1 After removing fat from 2 L of human foremilk by centrifugation, the supernatant was adjusted to pH 4.5 and casein was removed therefrom by centrifugation. The supernatant thus obtained was salted out by adding ammonium sulfate thereto to 50 % saturation. The resulting precipitates were collected and sufficiently dialyzed with 0.01 M phosphate buffer (pH 7.4). The dialyzate remained inside of the membrane was charged on 1 L of the column of DEAE-Sephacel® (produced by Pharmacia Co.) previously sufficiently buffered with the same buffer as above. After the column was sufficiently washed with the same buffer, sIgA was eluted therefrom with 0.01 M phosphate buffer solution - 0.1 M sodium chloride, pH 7.4 (PBS). Consecutively, the eluate was charged on 100 ml of the column of heparin-Shephrose® (produced by Pharmacia Co.) buffered sufficiently with PBS, and the unadsorbed portion was collected. By adding polyethylene glycol (PEG) #4000 (produced by Wako Pure Chemical, Ltd.) to the portion, sIgA was precipitated, the precipitates were collected and dissolved by adding physiological saline (produced by Otsuka Pharmaceutical Co., Ltd.) thereto to prepare 2 % sIgA solution. To per ml of the solution, 0.5 g of sorbitol (produced by Wako Pure Chemical, Ltd.) was added to dissolve therein, and the resulting solution was poured dividedly into hard glass bottles and sealed. These bottles were sunk into hot water of 60° C and heated for 10 hours. After the heating, the solution was diluted to 5-fold with physiological saline, PEG #4000 was added thereto so as to make its concentration 8 % w/v, the mixed solution was allowed to stand at 4° C for 2 hours, and the resulting precipitates were removed by centrifugation. To the solution thus obtained, PEG #4000 was added so as to make its final concentration 23 % and the solution was allowed to stand at 4° C for 8 hours. The resulting precipitates were collected by centrifugation and dissolved by adding physiological saline to make 2 % sIgA solution. This solution was dialyzed employing physiological saline and sterilized by membrane filtration. The yield of sIgA from the foremilk was 40 % (Lot 1/T). Furthermore, the above-mentioned precipitates at 20 % of PEG, which had not been heated, were dissolved with physiological saline to make 2 % sIgA solution. After dialyzing with physiological saline, the solution was sterilized by membrane filtration to make a preparation (Lot 1/N). Example 2 A sIgA preparation was prepared from human foremilk by the same manner as in Example 1. The yield of sIgA from the foremilk was 40 % (Lot 2/T). Another preparation was also prepared by dissolving the precipitates which were obtained at 20 % of PEG and had not been treated by heating into physiological saline to make 2 % sIgA solution, dializing the solution with physiological saline and sterilizing by membrane filtration (Lot 2/N). Example 3 Human foremilk was subjected to the removal of fat and casein and then to dialysis in the same manner as in Example 1. The resulting solution was charged on 7 L column of DEAE-Toyopearl® (produced by Tohso Corp.) previously sufficiently buffered with 0.01 M phosphate buffer (pH 7), and then the column was washed sufficiently with the same buffer, followed by eluting sIgA with 0.1 M phosphate buffer (pH 7). Consecutively, the eluate was charged on 600 ml column of Sulfate-Cellulofine® (produced by Seikagaku Kogyo Co.) previously sufficiently buffered with 0.1 M phosphate buffer (pH 7), the unadsorbed portion was collected, and PEG #4000 was added thereto so as to make the concentration of PEG 20 % w/v to precipitate sIgA. The resultant precipitates were collected and dissolved by adding physiological saline thereto to make 2 % sIgA solution. To per ml of the solution, 0.5 g of sorbitol and 0.15 g of glycine were added and dissolved therein and the mixed solution was treated at 60° C for 10 hours. After the above "heating as liquidized form", the solution was diluted to 5-fold with physiological saline, PEG #4000 was added to the diluted solution so as to make 7 % w/v of PEG concentration, the solution thus obtained was allowed to stand at 4° C for 1 hour, and then the resultant precipitates were removed by centrifugation. To the resulting solution, PEG #4000 was added to make a final concentration 20 %, the mixed solution was allowed to stand at 4° C for 6 hours, and the resulting precipitates were collected by centrifuging and dissolved by adding physiological saline to make 2 % sIgA solution. The solution thus obtained was dialyzed with physiological saline and sterilized by membrane filtration. the yield of sIgA was 48 % (Lot 3/T). Another preparation was also prepared by dissolving the precipitates which were obtained at 20 % PEG and had not been treated by heating into physiological saline to make 2 % sIgA solution, dializing the solution with physiological saline and sterilizing by membrane filtration. Example 4 In the same manner as in Example 3, 2 % sIgA solution was prepared by subjecting 10 L of human foremilk to the removal of fat and casein, dialysis, column chromatography with DEAE-Toyopearl® and Sulfate-Cellulofine®, collecting sIgA fraction, precipitating sIgA by the addition of PEG #4000 to the fraction to make 20 % w/v of PEG concentration, collecting the resulting precipitates and dissolving the precipitates with physiological saline. The sIgA solution thus prepared was divided to three aliquot portions. To one of the portions, tri-n-butyl phosphate was added so as to make 0.3 % and Tween 80 to make 1 %. To one other portion, tri-n-butyl phosphate was added so as to make 0.3 % and sodium cholate to make 0.2 %. After the former portion was treated at 24° C, and the latter at 30° C, for 6 hours respectively, PEG #4000 was added to the both portions so as to make 20 % w/v to precipitate sIgA. The precipitates resulting from each of the both portions were collected and dissolved by adding physiological saline thereto to obtain both 2 % sIgA solutions. To per ml of these solutions each, 0.5 g of sorbitol and 0.15 g of glycine were added and dissolved therein, and both of the mixed solutions were treated at 60° C for 10 hours. Each of the solutions treated by "heating as liquidized form" as mentioned above were diluted with physiological saline to 5-fold solution, PEG #4000 was added thereto so as to make 7 % v/w, and then allowed to stand at 4° C for 1 hour, followed by removing resultant precipitates by centrifuging. To each of the solutions thus obtained, PEG #4000 was added so as to make final concentration 20 % and allowed to stand at 4° C for 8 hours, the resultant precipitates were collected by centrifuging and dissolved by adding physiological saline thereto to make 2 % sIgA solution, and the solution was dialyzed with physiological saline, followed by sterilization by membrane filtration. The preparation obtained by employing a surfactant with Tween 80 in the virus inactivation was designated Lot 4/T, and another one obtained by employing sodium cholate was designated Lot 4/C. One other portion remained of the 3-divided portions was dialyzed with physiological saline, sterilized by membrane filtration and designated as non-treated lot (Lot 4/N). The yields of sIgA from foremilk were 40 % in Lot 4/T, 38% in Lot 4/C. Test Example 1 There were prepared solutions each containing 4 mg/ml of each lot of the sIgA preparations prepared in Examples 2 and 3, and each solution was mixed with 2 x 10⁷ of Escherichia coli strain NIH/J or strain b/8M. The agglutination images at 3 minutes after the mixing were compared each other. As the results, all of Lots 1/T, 2/T and 3/T showed the same agglutination images as those shown with Lots 1/N, 2/N and 3/N. While, in the case of a preparation which was made separately by subjecting to "heating as liquidized form" under adding no stabilizer at all and not subjecting to PEG fractionation, nearly 90 % of the sIgA was denatured, and hence the sIgA solution showed no agglutination image with the 2 strains of Escherichia coli similarly to the contrast consisting of physiological saline only. Test Example 2 Each Lot of sIgA preparations prepared in Examples 1 and 2 was subjected to determining neutralizing antibody potency to human rotavirus, poliovirus I, coxsakie B3 or A16 virus and echovirus. The results are shown in Table 4. In the results, the Lots 1/T, 2/T and 3/T of present sIgA preparation exhibited the same neutralizing antibody valencies to these viruses as Lots 1/N, 2/N and 3/N which were not treated by heat. Neutralizing antibody potencies of sIgA preparations to each virus: sIgA preparation Lot No. Neutralizing antibody potency to virus Rota Polio I Coxsakie B3 Coxsakie A16 Echo 6 1/N 4 10 76 22 19 1/T 5 10 56 27 19 2/N 19 5 2 7 4 2/T 19 4 2 7 6 3/N 726 2 8 6 7 3/T 670 2 8 7 7 Test Example 3 Each solution containing 4 mg/ml of each Lot of sIgA preparations prepared in Example 4 was prepared and mixed with 2 x 10⁷/ml of Escherichia coli strain NIH/J or B/8M-1. After 3 minutes from the mixing, agglutination images were compared with each other. As the results, both Lots 4/T and 4/C exhibited the same agglutination images as non-treated Lot 4/N. Test Example 4 Each Lot of preparations made in Example 4 was subjected to the determination of neutralizing antibody potency to human rotavirus, polio I virus, coxsakie B3 or A16 virus and echovirus. The results are shown in Table 5. In the results, there was not observed large difference between neutralising antibody potencies of present sIgA preparation Lot 4/C and 4/T and those of non-treated Lot 4/N. Neutralising antibody potencies of sIgA A preparations to each virus: sIgA preparation Lot No. Neutralising antibody potency to virus Rota Polio I Coxsakie B3 Coxsakie A16 Echo 6 4/C 203 1 33 1 1 4/T 241 1 40 1 1 4/N 298 1 48 1 1 [Method of the determination] The determination of sIgA was carried out by a developed sandwich ELISA method wherein anti-secretory-component-antibody (produced by Igaku Seibutsugaku Kenkyusho Co., Ltd.) is employed as a solid phase and peroxydase-labelled purified anti-alpha-chain-antibody prepared by the method of Hashida S. et al. (J. Appl. Biochem. 6 56 (1984) using anti-alpha-chain-antibody (produced by Daiichi Kagaku Yakuhin Co.) is employed. Infection valence of virus and neutralising antibody potency virus were calculated observing the cytopathic effect (CPE) caused with virus on a microplate employing the established cell line of MA104 originated from the kidney of rhesus monkey as cells for growing virus (Virus Jikkengaku Souron, Chapter 13, 1973; published by Maruzen Co.).

Claims: A process for producing a virus inactivated secretory immunoglobulin A preparation characterised in that secretory immunoglobulin A which might be contaminated with viruses is heated in a aqueous medium at a suitable temperature and for a suitable duration to inactivate viruses in the presence of at least one stabilising agent which is 1 to 3 molar amino acid and/or 20 to 60 w/v% sugar alcohol or disaccharide, and then polymerised matters are removed from the resulting solution at a pH of 6 to 8 by the addition of polyethylene-glycol thereto. A process as claimed in Claim 1, wherein said heat treatment is carried out at 60°C for 10 hours. A process as claimed in Claim 1 or Claim 2, further comprising treating the secretory immunoglobulin A which might be contaminated with viruses with tri-n-butyl phosphate and a surfactant in liquid form in an aqueous medium. A process as claimed in Claim 3, wherein tri-n-butyl phosphate is present at a concentration of 0.2 to 0.4% and the surfactant is in a concentration of 0.2 to 1% and the treatment is conducted for 5 to 7 hours at 20 to 30°C. A process as claimed in Claim 3 or Claim 4, wherein the surfactant is polyoxyethylene 20 sorbitan mono-oleate (polysorbate 80) or sodium cholate. A process as described in any preceding claim, wherein the secretory immunoglobulin A is of human, cattle or mouse origin. A process as described in any preceding claim, wherein the secretory immunoglobulin A is a polyclonal or monoclonal antibody. A process as claimed in any preceding claim, wherein the molecular weight of the polyethyleneglycol is 1,000 to 9,000. A process as claimed in any preceding claim, wherein following said heat treatment to a resulting solution containing 1 to 5% of secretory immunoglobulin A, the polyethyleneglycol is added so as to make its concentration 6 to 9 w/v%, the mixture is allowed to stand for not less than 1 hour at about 4°C, precipitated polymerised matters are removed at the same temperature by centrifugation, polyethyleneglycol is further added to the supernatant so as to make its concentration 15 to 20 w/v%, and the precipitated secretory immunoglobulin A is recovered.

Inventors: BABA MOTOKO, HIRATANI HAJIME, KATO KAZUO, SHIMIZU MITSUO, YUKI YOSHIKAZU, BABA, MOTOKO, HIRATANI, HAJIME, KATO, KAZUO, SHIMIZU, MITSUO, YUKI, YOSHIKAZU
Applicants: JAPAN CHEM RES, NIHON CHEMICAL RESEARCH KABUSHIKI KAISHA ALSO KNOWN AS JAPAN CHEMICAL RESEARCH CO., LTD
Application year: 1991
Main classification: A61L2
IPC codes: C07K16, A61L2, A61K39, A61K38