DEVICE FOR THE ASSEMBLY OR DISASSEMBLY OF PROBES IN PROCESS PIPES, TANKS, ETC.

Abstract: Device for the assembly, resp. disassembly of probes (31) into process pipes, tanks (34), etc., comprising a nipple (25) mounted to the wall (36) of the pipe or tank (34), a ball valve (24) mounted to the nipple (25) and an hydraulically activated cylinder (2) which, for example, may be operated by using a pump. Its cylinder is connected to the ball valve (24), as the cylinder (2) is provided with a piston device (3) attached to the pump (23) through a first attachment (19) for the inflow and outflow of hydraulic fluids for pressure balancing within the cylinder (2) in order to bring the probe (31) into the nipple (25), through the ball valve (24) to the cylinder (2). The piston rod (5) is constructed so that it may be fastened to an attachment (32) on the probe (31). A second attachment (21) for outflow and inflow of hydraulic fluid being mounted to the cylinder wall (15) on the opposite side of the piston device (3) in the first attachment (19), also in order to bring the probe (31) out of the nipple (25), through the ball valve (24) and to the cylinder (2).

Description: Device for the assembly or disassembly of probes in process pipes, tanks, e-tc. The present invention concerns a device for the assembly or disassembly of probes in process pipes, tanks, etc., as stated in the introductory part of claim 1. Probes and similar devices are often employed, especially within the oil, gas and process industry, among other things in order to monitor any corrosion in the internal system. For example, this may be so-called ER or LPR probes or weightloss coupons which are screwed into process tubing, into well heads, into water injection systems, etc. By using a small threaded nipple (so-called "access fitting") with internal threads and sealing system, a probe may be screwed into the pipe, putting it in direct contact with the process medium. Both when it comes to different types of probes as well as weightloss coupons, these must be replaced relatively often. This may, for example, be due to variable and short working life of probes and planned inspection in connection with weightloss coupons. In order to carry out such replacements, the traditional method has been the application of mechanical tools, such as so-called retrievers. This involves a ball valve which may be screwed directly onto the nipple into which the probe is screwed. Further, a mechanical retriever is connected, which comprises a double cylinder and an internal, axially movable and rotable rod which makes it possible to screw a threaded plug with probe into or out from the nipple. A significant disadvantage with the traditional mechanical system is that the cylinder with the rod will be very long, ordinarily between 1.8 and 2.0 meters. This sets significant limitations on practical usage, insomuch as nipples which are located near other pipes, close to decks/floors or ceilings, etc., often cannot be serviced due to lack of space. The movable cylinder-part with rod can also represent an element of risk, since quick, axial displacement which may occur as the result of lack of pressure blancing in the retriever may cause damage to the operator. Relatively heavy weight also represents a disadvantage, inasmuch as both transportation as well as operation of the tool is physically heavy. A device is known from NO publication no. 162 632 which to a large degree solves the problems connected to known mechanical retrievers. In this publication, a device is shown where it is avoided to use an internal rod with mechanical transfer in or out of the nipple. Instead, the plug is fastened into the nipple which makes rotation unnecessary. Further, the plug and probe are constrαcted with sealing rings so that by taking advantage of an hydraulic pressure difference, the probe and plug may be pushed into or out of the nipple. However, the hydraulic retriever which are known through NO 162 832 may only be employed upon the availability of excess pressure in the pipe or tank. Further, the probe may fasten in specific instances, so that the excess pressure in the pipe is not sufficiently high to be able to have it removed. In such cases, it must be continued to use mechanical retrievers. Then the disadvantage arises where one may employ the familiar hydraulic retriever in those cases in which access is difficult, but additionally there must be made available a mechanic retriever for those places where there is a vacuum, low pressure, no pressure difference or a low excess pressure in the pipe or tank. Thus, the object of the present invention is to provide a device as mentioned, which also may be used in situations where there is insufficient excess pressure to remove a probe, etc. This object is achieved through a device with features as specified in the characterizing part of claim 1. Additional are described in the depending claims. In the following, the invention will be described more in detail b wa of exam le of construction and with reference to the accompanying drawings, wherein fig. 1 is a diagramma ic view of an hydraulic retriever of prior art, fig. 2 is a diagrammatic view of a first embodiment of an hydraulic retriever according to present invention, fig. 3 is a view of a second embodiment of an hydraulic retriever according to present invention, fig. 4 is a view of a nipple intended for employment together with a hydraulic retriever according to present invention, fig. 5 is a view of a ball valve for use together with an hydraulic retriever according to present invention, fig. 6 is a view of a third embodiment of an hydraulic retriever according to present invention, in a first position, fig. 7 is a view of the hydraulic retriever of fig. 6 in a second position, and fig. 8 is a view of the hydraulic retriver of fig. 6 in a third position. Fig. 1 shows a hydraulic retriever of prior art. It is generally designated with the reference numeral 1, and includes a cylinder 2 into which is placed a piston 3 with a piston rod 5. In the cylinder 2 is placed an attachment 19 for hydraulic fluid via a pipe 20. The piston rod 5 in the figure is shown mounted to a probe 31, which in this case is pulled out of, respectively is to be placed into a pipe or tank 34. That which here is mentioned as probe 31, includes both the sensor component, or other similar device, and organ which is connected to the sensor in order to keep it in place, for example a plug component. A nipple 25 is mounted to the pipe or tank 34. The probe 31 is fastened to the nipple with the help of plugs 27, for example four surrounding the circumference. A ball valve, generally designated 24, is in its turn mounted to the nipple 25. The use of this prior art hydraulic retriever is previously described in NO 162 832. Fig. 2 illustrates in principle one embodiment of an hydraulic retriever according to present invention. It comprises a double-acting cylinder, generally designated as 2. Two compartments, 2a and 2b, respectively, are delimited between the cylinder wall and the two sides of the piston 3. In addition to the attachment 19 and the pipe 20 for supply of hydraulic fluid, there is additional supply 21 with corresponding tube 22 for hydraulic fluid. This double-acting piston functions by letting hydraulic fluid supplied through the attachment 19 flow back through the attachment 21, and vice versa. Now, when a probe 31 is to be inserted into a pipe or tank 34, the piston 3 is put into effect so that the hydraulic fluid may flow through the attachment 19. The piston is then pressed against the pipe or tank 34. Upon withdrawal from the pipe or tank 34, the cylinder compartment 2b is activated by the hydraulic fluid passing through the attachment 21, and the hydraulic fluid in cylinder room 2a flows out through the attachment 19. The piston rod 5 is arranged in order to may be fastened to an attachment 32 on the probe 31. For example, this may occur at the threads 32. The tractive power which arises in the cylinder affects the probe 31, and it may be withdrawn from the pipe or tank 34 even if there is low pressure, or if the probe 31 has become stuck for other reasons. Fig. 3 illustrates still another embodiment of an hydraulic retriever according to present invention. Here, the cylinder has been scaled down by a shoulder 17, to create a first cylinder wall 15 which has a larger inner diameter than a second cylinder wall 16 which is located closer to the probe 31. Further, the piston 3 is divided into two piston bodies 3 and 4. The first piston 3 is placed inside the other piston 4, which is hollow. The piston 4 is constructed with a protruding part 6 in one end, which is placed against the cylinder wall 15. At the opposite end of the piston 4, a movable sealing component 10 has been inserted, which seals with an O-ring 12 against the piston rod 5, connected to the piston 3. The inwardly protruding component 10 seals against the cylinder wall 16 with an O-ring 11. A cavity is created when the piston ' s components 3 and 4 move forward, that is when hydraulic fluid flows through the attachment 19. It is this cavity which creates the "pulling inward" movement. The piston 3 has a protruding part 8 which seals against the inner wall of the piston 4. In this manner, a first cavity 13 is created between the first piston 3 and the other piston 4, and a second cavity 14 is created between the second piston 4 and the cylinder wall 15. In the piston 4 there are arranged one or more openings 18 in the vicinity of the sealing part 10, so that cavity 13 communicates with cavity 14. Pistons 3 and 4 will, in other words, act as a telescope. This provides the retriever with a long piston travel, even though it is not actually long. Fig. 4 illustrates a rather well known nipple 25 for application with the present invention. The nipple is fastened to the pipe or tank 34. The nipple 25 has a cylindrical hole 35 which contains the probe 31. Both the hole 35 in the nipple as well as the probe 31 with plug are scaled down so that the outer part has a larger diameter than the inner part. Upon insertion, the probe 31 will thereby stop against a conic narrowing, which is also used as a sealing surface. The probe 31 is fastened by four pins 27, which are placed around the circumference at a 90° angle to each other. The pins 27 are provided with threads, and may be screwed into tracks in the probe, or more correctly in the fastener plug part which belongs to it. The probe is thereby held in position. Fig. 5 illlustrates a ball valve 24, intended to be used in connection with the present invention. It is of a fairly well known type, with a valve body 26 in the shape of a ball, with a passing cylindrical opening. The valve body, or ball 26 may be adjusted between closed and open position with the help of an outer handle 23. In the following, the application of the double-acting cylinder will be explained, with reference to fig. 6-8. Upon replacing the probe 31, the operation begins by screwing off the cap of the nipple, and the ball valve 24 is mounted onto the nipple 25. The ball valve 24 is open. Then, the hydraulic retriever 1 is mounted to the upper part of the ball valve 24. The hydraulic attachments 19 and 21 are attached to a double-acting pump, e.g. a handpu p which may be adjusted from a first position where hydraulic fluid flows from one attachment to another attachment, and another position which is reversed. The pump is put into the first position, so that the hydraulic fluid flows through in the attachment 19 and out through the attachment 21. Cylinder 2 is then filled with oil, and the pump is operated until the pressure is identical with or somewhat higher than the pressure within the process pipe 34. The situation which is illustrated in fig. 6 has now been achieved. Now, the probe 31 is relieved of the pressure in the pipe or tank 34, and the locking pins 27 may be withdrawn to the point where they are no longer in engagement with the track in the plug. Then, the pump is adjusted to its second position, and upon operating the pump the pistons 3 and 4 will now be withdrawn back into the cylinder 2. If there is sufficient excess pressure in the pipe or tank 34, the probe 31 will be pushed out by the effect of this. If, on the other hand, there is low pressure in the pipe or tank 34, or the probe 31 is stuck in one way or another, the tractive force of the pistons 3 and 4 will pull out the probe 31. We now have the situation which is illustrated in fig. 7. After the probe 31 has passed the ball valve 24, the handle 23 may be turned, and the ball valve 24 closed. When the ball valve 24 is closed, the retriever 1 is released with the probe 31, whereupon the probe may be inspected, or replaced by a new before it is inserted back in. Insertion of probe 31 is accomplished by means of the reversal of the process described above. The retriever 1 with probe 31 is screwed onto the ball valve 24. By opening the ball valve 24, the cylinder chamber in front of the probe is filled with hydraulic fluid. The pump is set in its first position, and the hydraulic fluid is pumped back into the probe 31. The probe 31 may be pumped into position. When the probe 31 comes into position in the nipple 25, the locking pins 27 are screwed into place, locking the probe 31 into position. The retriever 1 and the ball valve 24 are then removed, and as extra security and as relief measure for locking pins 27, the cap is screwed on. You are thereby back in the same position as shown in fig. 4. The double-acting hydraulic retriever according to present invention has several advantages. It is constructed with emphasis especially on small size and light weight. This makes is more secure and simpler to operate, and makes it possible also to monitor placeswhere it would otherwise be impossible to have access because of the size of traditional mechanical extracting tools. If this tool is applied to pressurized systems of more than 5 bars, the pressure in the pipe or tank 34 may be used for pushing the probe out of the pipe or tank and into the retriever. S U BS TITUTE SHEET

Claims: Claims : 1. Device for the assembly, respectively disassembly of probes (31) into process pipes, tanks (34), etc., comprising a nipple (25) mounted to the wall (36) of the pipe or tank (34), a ball valve (24) mounted to the nipple (25) and an hydraulically activated cylinder (2) which, for example, may be operated by using a pump, where its cylinder is connected to the ball valve (24), as the cylinder (2) is provided with a piston device (3) attached to the pump (23) through a first attachment (19) for the in- and outflow of hydraulic fluids for pressure balancing within the cylinder (2) in order to bring the probe (31) into the nipple (25), through the ball valve (24) to the cylinder (2), c h a r a c t e r i z e d in that the piston rod (5) being constructed so that it may be fastened to an attachment (32) on the probe (31), a second attachment (21) for outflow and inflow of hydraulic fluid being mounted to the cylinder wall (15) on the opposite side of the piston device (3) in the first attachment (19), for also being able to bring the probe (31) out of the nipple (25), through the ball valve (24) and to the cylinder (2). 2. Device in accordance with claim 1, c h a r a c t e r i z e d in that a first piston (3) being inserted inside a second piston (4), so that a first cavity (13) is created between the first piston (3) and the second piston (4), and a second cavity (14) is created between the second piston (4) and the cylinder wall (15), which cavities (13, 14) communicate through an opening (18). 3. Device in accordance with claims 1-2, c h a r a c t e r i z e d in that the cylinder ' s inner wall (15,16) being scaled down by a shoulder (17) with an inner diameter which is smaller than the outer diameter of the other piston (4). 4. Device in accordance with claims 1-3, c h a r a c t e r i z e d in that the piston rod (5) being provided with threads (33) which correspond to threads on the attachment (32).

Inventors: WANG KJETIL, WANG, KJETIL
Applicants: CORROCEAN AS, CORROCEAN A.S
Application year: 1991
Main classification: G01M19
IPC codes: E21B33, E21B41, E21B47, G01L19, G01N17