Selective hydrogenation of conjugated diolefin polymers

Abstract: This invention provides a catalyst and a process for the hydrogenation of conjugated diolefin polymers which first involves the polymerization or copolymerization of such monomers with an organo alkali metal polymerization initiator in a suitable solvent thereby creating a living polymer. The living polymer is preferably terminated by the addition of hydrogen. Finally, selective hydrogenation of the unsaturated double bonds in the conjugated diolefin units of the terminated polymer is carried out in the presence of at least one bis(cyclopentadienyl)titanium (+3) compound of the formula: (C₅R''₅)₂-Ti-R where R is selected from the group consisting of alkyl, aralkyl, allyl, aryl, alkoxy, halogen, silyl or amine and R'', which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl or aryl.

Description: The present invention relates to a process for the production of selectively hydrogenated polymers of conjugated dienes and more particularly to such a process utilizing a titanium hydrogenation catalyst. The hydrogenation or selective hydrogenation of conjugated diene polymers has been accomplished using any of the several hydrogenation processes known in the prior art. For example the hydrogenation has been accomplished using methods such as those disclosed, for example, in U.S. Patent Nos. 3,494,942; 3,634,549; 3,670,054; 3,700,633 and Re. 27,145. These methods known in the prior art for hydrogenating polymers containing ethylenic unsaturation and for hydrogenating or selectively hydrogenating polymers containing aromatic and ethylenic unsaturation, involve the use of a suitable catalyst, particularly a catalyst or catalyst precursor comprising a Group VIII metal. In U.S. Patent 4,501,857 is disclosed that selective hydrogenation of the unsaturated double bonds in conjugated diolefin polymers could be achieved by hydrogenating such polymers in the presence of at least one bis(cyclopentadienyl)titanium (+4) compound and at least one hydrocarbon lithium compound wherein the hydrocarbon lithium compound can be an added compound or a living polymer having a lithium atom in the polymer chain. European patent application 0,339,986 discloses that this can be accomplished with the same titanium (+4) compounds in combination with an alkoxy lithium compound which can either be added directly or as a reaction mixture of an organo lithium compound with an alcoholic or phenolic compound. The use of these catalyst systems was said to be advantageous because the catalysts were said to be highly active so that they were effective even in such a small amount as not to affect adversely the stability of a hydrogenated polymer and require no deashing step. Further, the hydrogenation was said to be able to be carried out under mild conditions. In U.S. Patent 4,673,714, bis(cyclopentadienyl)titanium (+4) compounds were disclosed which preferentially hydrogenate the unsaturated double bonds of conjugated diolefins but do not require the use of an alkyl lithium compound. These titanium (+4) compounds were bis(cyclopentadienyl)titanium (+4) diaryl compounds. The elimination of the need for the hydrocarbon lithium compound was said to be a significant advantage of the invention disclosed in the last mentioned patent. From Kinet Katal 22(1), 170-6, 22-5 (Physical Organic Chemistry), Evdokumova E.V. et al, it was known to hydrogenate low molecular olefins and in particular 1-hexene and cyclohexene with LiAlH₄-CpTiX catalyst, wherein Cp represented cyclopentadienyl, X represented Cl or Br, and wherein the preferred ratio Al/Ti was 1:2. It was moreover indicated that the use of LiBH₄ instead of LiAlH₄ did not form catalytically active species. The present invention provides a catalyst and a process for the hydrogenation of conjugated diolefin polymers, particularly copolymers thereof with alkenyl aromatic hydrocarbons, which process may first involve the polymerization of copolymerization of such monomers with an organo alkali metal polymerization initiator in a suitable solvent thereby creating a living polymer. The living polymer is preferably terminated by the addition of hydrogen. The selective hydrogenation of the carbon-carbon double bonds in the conjugated diolefin units of the terminated polymer is carried out in the presence of at least one bis(cyclopentadienyl) titanium (+3) compound of the formula: (C₅R''₅)₂― Ti ― R wherein R is alkyl, aralkyl, allyl, aryl, alkoxy, halogen, silyl or amine and R'', which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl and aryl, the bis(cyclopentadienyl) titanium (+3) compound being optionally mixed with an organolithium compound promotor. If the polymer is terminated with hydrogen, addition of an initiator (cocatalyst) is not required. If an alcohol is used for termination, then an organolithium compound must be used as a cocatalyst to achieve good hydrogenation. Polymers which are suitable in the present invention, are polymers of conjugated diolefins, in particular copolymers thereof with alkenyl aromatic hydrocarbons. These copolymers may be random, tapered, block of a combination of these, as well as linear, star or radial and are prepared using commonly known techniques, such as solution anionic polymerisation using organo lithium initiators. Conjugated diolefin polymers and conjugated diolefin-alkenyl aromatic copolymers which may be used in the present invention are those copolymers described in U.S. Patents Nos. 3,135,716; 3,150,209; 3,496,154; 3,498,960; 4,145,298 and 4,238,202. Conjugated diolefin-alkenyl aromatic hydrocarbon copolymers which may be used in this invention are also block copolymers such as those described in U.S. Patent Nos. 3,231,635; 3,265,765 and 3,322,856. In general, linear and branched block copolymers which may be used in the present invention include those which may be represented by the general formula: A z -(B-A) y -B x Wherein: A is a linear or branched polymeric block comprising predominantly monoalkenyl aromatic hydrocarbon monomer units; B is a linear or branched polymeric block containing predominantly conjugated diolefin monomer units; x and z are, independently, a number equal to 0 or 1; y is a whole number ranging from 0 to 15, and the sum of x+z+y ≧ 2 . Polymers which may be treated in accordance with this invention also include coupled and radial block copolymers such as those described in U.S. Patent Nos. 4,033,888; 4,077,893; 4,141,847; 4,391,949 and 4,444,953. Coupled and radial block copolymers which may be treated in accordance with the present invention include those which may be represented by the general formula: [B x -(A-B) y -A z ] n -C-P n , Wherein: A, B, x, y and z are as previously defined; n and n' are, independently, numbers from 1 to 100 such that n+n' ≧ 3 ; C is the core of the coupled or radial polymer formed with a polyfunctional coupling agent; and Each P is the same or a different polymer block or polymer segment having the general formula: B' x' -(A'-B'') y' -A'' z' Wherein: A'' is a polymer block containing predominantly monoalkenyl aromatic hydrocarbon monomer units; B' is a polymer block containing predominantly conjugated diolefin monomer units; A'-B'' is a polymer block containing monoalkenyl aromatic hydrocarbon monomer units (A') and conjugated diolefin monomer units (B''), the A'-B'' monomer units may be random, tapered or block and when A'-B'' is block, the A' block may be the same or different from A'' and B'' may be the same or different from B'; x' and z' are, independently, numbers equal to 0 or 1; and y' is a number from 0 to 15, with the proviso that the sum of x'+y'+z' ≧ 1 . The radial polymers may, then, be symmetric or asymmetric. In the production of all of the polymers described above, the polymerization may be terminated by utilizing hydrogen or isotopes such as deuterium or a compound which releases hydrogen upon decomposition or a compound selected from boranes, ammonia, halogens, silanes and hydrocarbons containing a C-H group where the carbon is connected directly to a triply bound carbon or two doubly bound carbons. Hydrogen is preferred as a terminating agent. However, the conventional alcohol terminating agent may also be used prior to the selective hydrogenation process of the present invention. The living polymer, or more accurately, the living end of the polymer chain, is preferably terminated by the addition of hydrogen thereto. Said theoretical hydrogen termination reaction is shown using an S-B-S block copolymer for exemplary purposes: S-B-S⁻Li⁺ + H₂ → S-B-SH + LiH As shown above, it is theorized that lithium hydride, or lithium chloride, lithium boride, lithium amide using another terminating agent, is formed during the termination process. Formed in this manner, such a compound has appeared not to be a reactive polymerization initiator. It is inert to polymerization and does not interfere with the molecular weight control of the next polymerization batch as alcohol can. It is usually advisable to contact and vigorously mix the terminating agent, preferably being a gas, with the polymerization solution at the end of the polymerization reaction. More in particular according to the preferred embodiment, the contact and vigorous mixing can be effected by adding the hydrogen gas through spargers in a mixing vessel containing polymer solution. The time of contact should be at least ten seconds and preferably twenty minutes to allow sufficient contact time for the reaction to occur. This is dependent upon the efficiency of the gas contacting equipment, gas solubility, solution viscosity and temperature. Alternatively, a continuous system could be employed whereby hydrogen is pumped into a solution prior to going to a statically mixed plug flow reactor. Hydrogen could also be dissolved in an appropriate solvent and added to the polymer solution to be terminated. Another method would be to cause the hydrogen to be absorbed into an absorption bed and then cause the polymer solution to flow through the absorption bed. The hydrogen contact could also be carried out by adding a material which gives off hydrogen upon decomposition, i.e. diimide. When using hydrogen as a terminating agent, the problems of using alcohol, i.e. the formation of lithium alkoxides and excess alcohol impurities, are avoided. Furthermore, the hydrogen termination has been found to have significant advantage if the polymer made is to be hydrogenated. It has been found that if said hydrogen termination is used, the bis(cyclopentadienyl) titanium (+3) metal hydrogenation catalyst may be used without the necessity of an organolithium compound and in particular a hydrocarbon lithium or alkoxy lithium promoter, either added with the catalyst or present in the living polymer. Conventional alcohol termination may be used but then a catalyst promoter is required. The promoters which may be used included hydrocarbon lithium compounds of general formula LiR⁶, where R⁶ denotes an alkyl or aryl group of one to twenty carbon atoms. For example, methyl lithium, ethyl lithium, propyl lithium, butyl lithium, sec-butyllithium, hexyl lithium, phenyl lithium, benzyl lithium and the like, could be used as a promoter for the bis(cyclopentadienyl)titanium (+3) catalysts. Organic aluminum compounds, organic zinc compounds and organic magnesium compounds may be used too. As stated above, the hydrogenation step of the present process is carried out in the presence of a bis(cyclopentadienyl)titanium (+3) metal compound of the formula: (C₅R''₅)₂―Ti ― R (I) where R'' may be the same or different, and may be hydrogen, alkyl, aralkyl or aryl, and R is alkyl, aralkyl, allyl, aryl, alkoxy, halogen, silyl or amine. An example of a titanium (+3) allyl compound is the following wherein R in formula (I) is represented as: where R¹ may be the same or different and may be hydrogen, alkyl, aralkyl, aryl, alkoxy, halogen or silyl. The preferred allyl compound is the one in formula (II) where R¹ is hydrogen, because it is relatively easy to prepare. Many aralkyl compounds can be used to advantage in the present invention. One preferred class is compounds wherein R in formula (I) is represented by: ―CR²[C₆(R₅³)]₂ or where the definitions of R² and R³ are the same as that of R¹. The preferred compound of this type is benzhydryl wherein R² and R³ are hydrogen. Aryl compounds are also useful herein. A preferred class is represented by the following formula wherein R in formula (I) is represented by: ―C₆R 4 / 5 or where R⁴ has the same definitions as R¹, R² and R³. The preferred compound of this class is mesityl (2,4,6-trimethylbenzene). The process of the present invention will selectively hydrogenate poly(conjugated diolefins) without hydrogenating poly(alkenyl aromatic hydrocarbons) to any degree. Hydrogenation percentages of greater 50% are easily obtained but it has been found that in order to achieve hydrogenation percentages of greater than 95%, as is often desired, the alkali metal (e.g. lithium) to titanium (+3) ratio should be at least 2:1 and preferably is from 3 to 30 when no promoter is used. There has to be sufficient alkali metal to ensure quick and sufficient interaction between the two metals. A high viscosity (high molecular weight) polymer may require a higher ratio because of the lesser mobility of the metals in the polymer cement. If alkali metal hydride must be added to increase the ratio, it can be made in situ by adding an organo alkali metal compound and hydrogen to the polymer (i.e., sparge), either before or after termination of the polymerization. In general, the hydrogenation is carried out in a suitable solvent at a temperature within the range of from 0°C to 120°C, preferably 70°C to 90°C, and at a hydrogen partial pressure within the range from 1 atm (1 psig) to 82 atm (1200 psig), preferably from 21.7 bar to 56.2 bar (300 to 800 psig). Catalyst concentrations within the range from 0.01 mmol (millimoles) per 100 grams of polymer to 20 mmol per 100 grams of polymer, are generally used and contacting at hydrogenation include, among others, n-heptane, n-pentane, tetrahydrofuran, cyclohexane, toluene, hexane, diethyl ether and benzene. Because of the small amount of catalyst present in the polymer after hydrogenation, it is not necessary to separate the hydrogenation catalyst and catalyst residue from the polymer. However, if separation is desired, it may be carried out using methods well known in the prior art. The hydrogenation reactions maybe carried out in a batch process, or a semi-continuous process or a continuous process. According to a preferred embodiment the diolefin is selected from butadiene or isoprene and the alkenyl aromatic hydrocarbon is preferably derived from styrene. It will be appreciated that another aspect of the present invention is formed by bis(cyclopentadienyl) titanium (+3) compounds of the formula: (C₅R''₅)₂―Ti ― R wherein R is selected from the group consisting of alkyl, aralkyl, allyl, aryl, alkoxy, silyl, and amine, and R'', which may be the same or different, is selected from the group consisting of hydrogen alkyl, aralkyl, and aryl, the bis(cyclopentadienyl)titanium (+3) compound being optionally mixed with an organolithium compound promotor. The catalysts of the present invention are prepared by using methods well known in the prior art. Generally they are prepared by reacting a bis(cyclopentadienyl)titanium dihalide with either appropriate Grignard reagents or appropriate alkyl lithium salts. The catalyst are isolated and redissolved in solvents consistent with that of the hydrogenation process prior to the hydrogenation reaction. Examples Preparation of Bis(cyclopentadienyl)titanium (+3) allyl Bis(cyclopentadienyl)titanium dichloride (5 grams) was dissolved in 200 ml of anhydrous toluene. The solution was kept at room temperature. To this was added dropwise 7.3 grams of Mg(C₃H₅)Br over 30 minutes. After 24 hours of stirring, the deep purple solution was filtered and the compound was isolated by vacuum removal of the solvent. For further purification, the purple solid remaining was recrystallized from anhydrous hexane. ESR (Electron Spin Resonance) analysis of the material showed a single species with g-value of 1.993, which is consistent with literature values for compounds of this type. Elemental analysis gave consistent experimental values for carbon, hydrogen and titanium when compared to calculated values. Therefore, the catalyst was pure and homogeneous in nature. Preparation of Bis(cyclopentadienyl)titanium (+3) benzhydryl Bis(cyclopentadienyl)titanium dichloride (6 grams) was dissolved in 200 ml of anhydrous toluene. The solution was cooled to 0 °C. To this was added dropwise 12.6 grams of LiCH(C₆H₅)₂ dissolved in 150 ml anhydrous ether, over a period of 30 minutes. The reaction pot was left to stir for 2 hours. The solution was then filtered to remove LiCl and the final product was isolated from the filtrate by vacuum removal of the solvent. ESR analysis of the compound showed a single species with g-value of 1.996, which is consistent with literature values for compounds of this type. Elemental analysis gave consistent experimental values for carbon, hydrogen, and titanium when compared to calculated values. Therefore, the catalyst was pure and homogeneous in nature. Preparation of Bis-(cyclopentadienyl)mesityl titanium (+3) Bis-(cyclopentadienyl)titanium dichloride (2.5 grams) was dissolved in 200 ml of anhydrous toluene. The solution was cooled to 0 °C. To this was added dropwise over a 30 minute time period, 2.8 grams of LiC₆H₃(CH₃)₃ dissolved in 100 ml anhydrous ether. The reaction was left to stir for 2 hours. The solution was then filtered to remove LiCl and the final product was isolated from the filtrate by vacuum removal of the solvent. ESR analysis of the compound showed a single species with g-value of 1.996. Elemental analysis gave consistent experimental values for carbon, hydrogen, and titanium when compared to calculated values. Therefore, the catalyst was pure and homogeneous in nature. Methanol Terminated Polymer Solution Example 1 A 272 kg (600 lb) batch of polystyrene-polybutadiene-polystyrene (S-B-S-Li+) block copolymer 50,000 molecular weight was made by anionic polymerization using sec-butyl lithium as the initiator, in a 660 litre (150 gallon) pressurized reactor. The polymerization took place in a mixture of cyclohexane and diethyl ether at 60 °C for 3 hours. At the end of the polymerization reaction, methanol was added to terminate the polymerization. The resulting polymer solution contained 20% by weight. All hydrogenation runs were carried out under similar conditions unless otherwise noted. A typical hydrogenation run consisted of pressure transferring to a 4-litre reactor a 20% by weight polymer solution. The polymer solution was then diluted with cyclohexane to produce a solution containing 5% to 15% by weight polymer. The temperature of the reactor was maintained at 40 °C. The polymer solution was then sparged with hydrogen gas for 20 minutes, during which time the pressure of hydrogen gas within the reactor reached 5.8 atm (70 psig). The reactor was then vented. Sec-butyl lithium as a cocatalyst was added to the polymer solution and stirred for 10 minutes. At this point catalyst (titanium +3 based) was added to the reactor as a toluene or cyclohexane solution. After addition of the catalyst, the reactor was heated to 80 °C and pressurized to 35-49 atm (500-700 psig) with hydrogen gas. The reaction was allowed to run for 3 hours, during which time samples were drawn from the reactor and analyzed by proton NMR to determine percent conversion of olefin. Gel permeation chromatography was done on the final samples to determine molecular architecture. It was found that only the olefin segments of the polymer were hydrogenated and that the aromatic rings of the polystyrene blocks were totally unaffected by this process. (1 atm = 1.013 bar) Examples 2-4 Hydrogenation of Methanol Terminated Polymer Solution With Titanium (+3) Based Catalysts A polystyrene-polybutadiene-polystyrene type block copolymer of 50,000 molecular weight was prepared as in Example 1. The polymer solution was 5% by weight polymer. The polymer was hydrogenated following the procedure described previously, i.e. at 80 °C and 35 atm (500 psig) hydrogen, with approximately 3 mmol of titanium (+3) per 100 g of polymer. Table 1 is a summation of the results of these hydrogenation runs. All three titanium (+3) catalysts sufficiently hydrogenated the olefin segment of the block copolymer. Example Ti mmol per 100g polymer Li:Ti ratio (Li added as Cocatalyst) Olefin Conversion 2 (C₅H₅)₂Ti(C₃H₅) 3.2 5:1 98% 3 (C₅H₅)₂TiCH(C₆H₅)₂ 3.8 5:1 98% 4 (C₅H₅)₂TiC₆H₂(CH₃)₃ 3.8 5:1 98% Examples 5-10 Hydrogenation of Methanol Terminated Polymer With Varying Amounts of Catalyst A polystyrene-polybutadiene-polystyrene block copolymer of 50,000 molecular weight was prepared as in Example 1. The polymer solution was 5% by weight polymer. The polymer was hydrogenated at 80 °C and 49 atm (700 psig) hydrogen with varying amounts of bis(cyclopentadienyl)titanium (+3) allyl, Cp₂Ti(C₃H₅) and in some cases varying amounts of cocatalyst. Example Ti mmol per 100g polymer Li:Ti ratio (Li added as Cocatalyst) Olefin Conversion 5 3.2 3:1 98% 6 1.1 3:1 98% 7 0.7 14:1 98% 8 0.4 5:1 99% 9 0.2 10:1 87% 10 0.4 - 0% It is apparent from these results that with higher loadings of catalyst the hydrogenation proceeds very efficiently. When the catalyst loading reaches a low level, however, the effectiveness of the hydrogenation is hindered. Li:Ti ratios do not appear to have a major role in determining the extent of hydrogenation when using bis(cyclopentadienyl) titanium allyl catalyst. With addition of no cocatalyst to the methanol terminated polymer solution as in example 10, no hydrogenation occurs. Hydrogenation Terminated Polymer Solution Example 11 A 272 litre (600 lb) batch of polystyrene-polybutadiene-polystyrene (S-B-S-Li+) block copolymer 50,000 molecular weight was made by anionic polymerization using sec-butyl lithium as the initiator in a 660 litre (150 gallon) pressure reactor. The polymerization took place in a mixture of cyclohexane and diethyl ether at 60 °C for 3 hours. At the end of the polymerization reaction, the reactor temperature was approximately 60 °C. The reactor was sparged with hydrogen for approximately 15 minutes. A colorimeter was used to determine when the termination was complete since S-B-S-Li+ has a distinct orange color with an absorption maximum at 328 mµ. The solution will turn colorless when the living ends are terminated. The colorimeter reading still showed "color" after 15 minutes of sparge time. At that time, the sparge vent was closed and the reactor pressurized up to 6.4 atm (80 psig) with hydrogen. The temperature was raised to 67 °C to decrease viscosity and improve mass transfer. The solution was mixed for 20 more minutes. During that time, the colorimeter reading dropped to baseline which reflected a terminated polystyrene-polybutadiene-polystyrene (S-B-S) polymer. The resulting solution was 20% by weight as polymer. Example 12 Hydrogenation of Hydrogen Terminated Polymer Solution A polystyrene-polybutadiene-polystyrene type block copolymer of 50,000 molecular weight was prepared as in Example 11. The 20% by weight polymer solution was diluted with cyclohexane to a 15% by weight polymer solution. No cocatalyst was added to the reactor. The polymer solution was sparged with hydrogen for 20 minutes. The contents of the reactor were heated to 80 °C. Bis(cyclopentadienyl)titanium (+3) allyl dissolved in a 50 mL toluene was added to the reactor. After catalyst addition, the reactor was pressurized with hydrogen gas to 49 atm (700 psig). The hydrogenation was allowed to proceed for 3 hours. Table 2 compares the results of this run with those of a run performed under the same conditions with methanol terminated polymer solution in which sec-butyl lithium had been added as a cocatalyst (Example 9 from above) and shows that the H₂ termination helps achieve higher hydrogenation conversion. Example Ti mmol per 100g polymer Li:Ti ratio (Li added as Cocatalyst) Olefin Conversion 12 0.2 0 98% 9 0.2 10:1 87% Example 13-15 Hydrogenation of Hydrogen Terminated Feed With the Addition of a Cocatalyst A 15% by weight solution of a polystyrene-polybutadiene-polystyrene type block copolymer of 50,000 molecular weight was prepared as in Example 11. The polymer solution was heated to 40 °C, pressurized with hydrogen gas to 5.8 atm (70 psig) and allowed to stir for 20 minutes. The reactor was depressurized and sec-butyl lithium was added and stirred into the polymer solution for 10 minutes. The contents of the reactor were then heated to 80 °C. Bis(cyclopentadienyl)titanium (+3) allyl, dissolved in toluene, was added to the reactor. After catalyst addition, the hydrogen pressure within the reactor was raised to 49 atm (700 psig). The hydrogenation reactor proceeded for 3 hours. Table 3 summarizes the results of these runs. It is apparent that the addition of sec-butyl lithium to polymer solution that has been terminated with hydrogen gas hinders the extent of hydrogenation the polymer undergoes because Examples 13-15, where a promoter was used, produced less olefin conversion than Example 12 where no promoter was used. Example Ti mmol per 100g polymer Li:Ti ratio (Li added as Cocatalyst) Olefin Conversion 13 0.2 5:1 58% 14 0.2 10:1 34% 15 0.1 20:1 20% 12 0.2 0 98% Examples 16-19 Hydrogenation of Hydrogen Terminated Polymer A 20% by weight solution of polystyrene-polybutadiene-polystyrene type block copolymer of 50,000 molecular weight was prepared and hydrogenated as in Example 11. Table 4 highlights the results of these runs and expresses the consistent nature of the hydrogenation catalyst with a different polymer. Example Ti mmol per 100g polymer Addition of Li Olefin Conversion 16 0.2 0 97% 17 0.2 0 98% 18 0.2 0 98% 19 0.2 0 97%

Claims: Claims for the following Contracting States : BE, DE, FR, GB, IT, NL A catalyst for the selective hydrogenation of the carbon of carbon double bonds in the conjugated diolefin units of polymers containing said diolefin units, said catalyst comprising bis(cyclopentadienyl)titanium (+3) compounds of the formula: (C₅R''₅)₂―Ti ― R wherein R is selected from the group consisting of alkyl, aralkyl, allyl, aryl, alkoxy, silyl and amine and R'', which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl and aryl, the bis(cyclopentadienyl) titanium (+3) compound being optionally mixed with an organolithium compound promotor. The catalyst of claim 1 wherein R is an allyl moiety of the formula: -C₃R¹₅ where R¹, which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl, aryl, alkoxy, halogen and silyl. The catalyst of claim 2 wherein R¹ and R'' are hydrogen. The catalyst of claim 1 wherein R is of the formula: -CR²(C₆R³₅)₂ where R² and R³, which may be the same or different, are selected from the group consisting of hydrogen, alkyl, aralkyl, aryl, alkoxy, halogen and silyl. The catalyst of claim 4 wherein R², R³ and R'' are hydrogen. The catalyst according to claims 1-5 characterized in that R'' is hydrogen and R is The catalyst of claim 1 wherein the promoter is secbutyllithium. A process for the selective hydrogenation of the carbon to carbon double bonds in the conjugated diolefin units of polymers containing said diolefin units, said process comprising hydrogenating said polymers in the presence of hydrogen and a catalyst, comprising a bis(cyclopentadienyl) titanium (+3) compound of the formula (C₅R''₅)₂―Ti ― R wherein R is selected from the group consisting of alkyl, aralkyl, allyl, aryl, alkoxy, halogen, silyl and amine and wherein R'', which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl, and aryl, the bis(cyclopentadienyl) titanium (+3) compound being optionally mixed with an organolithium compound promotor. A process for the preparation of hydrogenated polymers containing conjugated diolefin units which comprises: (a) polymerizing or copolymerizing at least one conjugated diolefin with an organo-alkali metal polymerization initiator in a suitable solvent thereby creating a living polymer, (b) terminating the polymerization by the addition of hydrogen, deuterium, a compound that releases hydrogen upon decomposition, or a compound selected from boranes, ammonia, halogens, silanes and hydrocarbons containing a C-H group where the carbon is connected directly to a triply bound carbon or two double bound carbons, and (c) effecting selective hydrogenation of the unsaturated double bonds in the conjugated diolefin units of said termianted polymer by contacting the polymer with hydrogen in the presence of a bis(cyclopentadienyl)titanium (+3) compound of the formula: (C₅R''₅)₂―Ti ― R wherein R is selected from the group consisting of alkyl, aralkyl, allyl, aryl, alkoxy, halogen, silyl and amine and R'', which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl and aryl, in the absence of alkali metal promoter. Process according to claims 8 and 9, characterized in that a catalyst is used wherein R is an allyl moiety of the formula - C₃(R¹)₅ wherein R¹, which may be the same or different is selected from the group consisting of hydrogen, alkyl, aralkyl, aryl, alkoxy, halogen and silyl. Process according to claims 8 and 9, characterized in that R¹ and R'' are hydrogen. Process according to claim 9, characterized in that the diolefin is copolymerized with at least one alkenyl aromatic hydrocarbon. Process according to claim 9, characterized in that the diolefin is selected from the group consisting of butadiene and isoprene. The process of claim 10 wherein a diolefin is copolymerized with at least one alkenyl aromatic hydrocarbon. The process of claims 9 to 13 wherein the hydrogenation is carried out at a temperature from 0°C to 120°C and a pressure of from 1 atm (1 psig) to 82 atm (1200 psig) and the catalyst concentration is from 0.01 mmol to 20 mmol of titanium (+3) per 100 g of polymer and the contacting takes place for a period of time within the range of from 30 to 360 minutes. The process of claim 14 wherein the hydrogenation is carried out at a temperature from 70 to 90°C and a pressure from 21.7 to 56.2 bar (300 to 800 psig) and the catalyst concentration is 0.2 to 0.5 mmol catalyst per 100 g of polymer. Claims for the following Contracting State : ES A process for the selective hydrogenation of the carbon to carbon double bonds in the conjugated diolefin units of polymers containing said diolefin units, said process comprising hydrogenating said polymers in the presence of hydrogen and a catalyst, comprising a bis(cyclopentadienyl) titanium (+3) compound of the formula (C₅R''₅)₂―Ti ― R wherein R is selected from the group consisting of alkyl, aralkyl, allyl, aryl, alkoxy, halogen, silyl and amine and wherein R'', which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl, and aryl, the bis(cyclopentadienyl) titanium (+3) compound being optionally mixed with an organolithium compound promotor. A process for the preparation of hydrogenated polymers containing conjugated diolefin units which comprises: (a) polymerizing or copolymerizing at least one conjugated diolefin with an organo-alkali metal polymerization initiator in a suitable solvent thereby creating a living polymer, (b) terminating the polymerization by the addition of hydrogen, deuterium, a compound that releases hydrogen upon decomposition, or a compound selected from boranes, ammonia, halogens, silanes and hydrocarbons containing a C-H group where the carbon is connected directly to a triply bound carbon or two double bound carbons, and (c) effecting selective hydrogenation of the unsaturated double bonds in the conjugated diolefin units of said termianted polymer by contacting the polymer with hydrogen in the presence of a bis(cyclopentadienyl)titanium (+3) compound of the formula: (C₅R''₅)₂―Ti ― R wherein R is selected from the group consisting of alkyl, aralkyl, allyl, aryl, alkoxy, halogen, silyl and amine and R'', which may be the same or different, is selected from the group consisting of hydrogen, alkyl, aralkyl and aryl, in the absence of alkali metal promoter. Process according to claims 1 and 2, characterized in that a catalyst is used wherein R is an allyl moiety of the formula - C₃(R¹)₅ wherein R¹, which may be the same or different is selected from the group consisting of hydrogen, alkyl, aralkyl, aryl, alkoxy, halogen and silyl. Process according to claims 1 and 2, characterized in that R¹ and R'' are hydrogen. Process according to claim 2, characterized in that the diolefin is copolymerized with at least one alkenyl aromatic hydrocarbon. Process according to claim 2, characterized in that the diolefin is selected from the group consisting of butadiene and isoprene. The process of claim 6 wherein a diolefin is copolymerized with at least one alkenyl aromatic hydrocarbon. The process of claims 1 to 7 wherein the hydrogenation is carried out at a temperature from 0°C to 120°C and a pressure of from 1 atm (1 psig) to 82 atm (1200 psig) and the catalyst concentration is from 0.01 mmol to 20 mmol of titanium (+3) per 100 g of polymer and the contacting takes place for a period of time within the range of from 30 to 360 minutes. The process of claim 8 wherein the hydrogenation is carried out at a temperature from 70 to 90°C and a pressure from 21.7 to 56.2 bar (300 to 800 psig) and the catalyst concentration is 0.2 to 0.5 mmol catalyst per 100 g of polymer.

Inventors: CHAMBERLAIN LINDA RAE, GIBLER CARMA JOLEEN, KEMP RICHARD ALAN, WILSON STANLEY EDWARD, CHAMBERLAIN, LINDA RAE, GIBLER, CARMA JOLEEN, KEMP, RICHARD ALAN, WILSON, STANLEY EDWARD
Applicants: SHELL INT RESEARCH, SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ B.V.
Application year: 1991
Main classification: C08C19
IPC codes: C08F36, C08C19, C08F297, C08F8