Segmented resonator structure having a uniform response for electrophotographic imaging

Abstract: An electrophotographic device of the type including a flexible belt charge retentive member (10), driven along an endless path through a series of processing stations that create a latent image on the charge retentive surface, develop the image with toner, and bring a sheet of paper or other transfer member into intimate contact with the charge retentive surface at a transfer station (D) for electrostatic transfer of toner from the charge retentive surface to the sheet. For the enhancement of toner release from a surface at any of the processing stations, a resonator (152) suitable for generating vibratory energy is arranged in line contact with the back side of the charge retentive surface (10), to uniformly apply vibratory energy to the charge retentive member. The resonator comprises a horn (156), a continuous support member (154), and a continuous vibration producing member (150) that drives the horn at a resonant frequency to apply vibratory energy to the belt. The horn includes a platform or base portion (156), a horn portion (158) extending therefrom, and having a contacting tip (159). The horn is segmented, through the contacting tip to the platform portion, into a plurality of elements which each act more or less individually. In alternative embodiments, the vibration producing member that drives the horn, and/or the support member may also be segmented in a corresponding manner.

Description: This invention relates to an imaging apparatus including a flexible belt member and a resonator for uniformly applying high frequency vibratory energy said member. In electrophotographic applications such as xerography, a charge retentive surface is electrostatically charged and exposed to a light pattern of an original image to be reproduced to selectively discharge the surface in accordance therewith. The resulting pattern of charged and discharged areas on that surface forms an electrostatic charge pattern (an electrostatic latent image) conforming to the original image. The latent image is developed by contacting it with a finely divided electrostatically attractable powder or powder suspension referred to as "toner". Toner is held on the image areas by the electrostatic charge on the surface. Thus, a toner image is produced in conformity with a light image of the original being reproduced. The toner image may then be transferred to a substrate (e.g., paper), and the image affixed thereto to form a permanent record of the image to be reproduced. Subsequent to development, excess toner left on the charge retentive surface is cleaned from the surface. The process is well known and useful for light lens copying from an original and printing applications from electronically generated or stored originals, where a charged surface may be imagewise discharged in a variety of ways. Ion projection devices where a charge is imagewise deposited on a charge retentive substrate operate similarly. In a slightly different arrangement, toner may be transferred to an intermediate surface, prior to retransfer to a final substrate. Transfer of toner from the charge retentive surface to the final substrate is commonly accomplished electrostatically. A developed toner image is held on the charge retentive surface with electrostatic and mechanical forces. A final substrate (such as a copy sheet) is brought into intimate contact with the surface, sandwiching the toner thereinbetween. An electrostatic transfer charging device, such as a corotron, applies a charge to the back side of the sheet, to attract the toner image to the sheet. Unfortunately, the interface between the sheet and the charge retentive surface is not always optimal. Particularly with non-flat sheets, such as sheets that have already passed through a fixing operation such as heat and/or pressure fusing, or perforated sheets, or sheets that are brought into imperfect contact with the charge retentive surface, the contact between the sheet and the charge retentive surface may be non-uniform, characterized by gaps where contact has failed. There is a tendency for toner not to transfer across these gaps. A copy quality defect referred to as transfer deletion results. The problem of transfer deletion has been unsatisfactorily addressed by mechanical devices that force the sheet into the required intimate and complete contact with the charge retentive surface. Blade arrangements that sweep over the back side of the sheet have been proposed, but tend to collect toner if the blade is not cammed away from the charge retentive surface during the interdocument period, or frequently cleaned. Biased roll transfer devices have been proposed, where the electrostatic transfer charging device is a biased roll member that maintains contact with the sheet and charge retentive surface. Again, however, the roll must be cleaned Both arrangements can add cost, and mechanical complexity That acoustic agitation or vibration of a surface can enhance toner release therefrom is known. US-A 4,111,546 to Maret proposes enhancing cleaning by applying high frequency vibratory energy to an imaging surface with a vibratory member, coupled to an imaging surface at the cleaning station to obtain toner release. The vibratory member described is a horn arrangement excited with a piezoelectric transducer (piezoelectric element) at a frequency in the range of about 20 kilohertz US-A 4,684,242 to Schultz describes a cleaning apparatus that provides a magnetically permeable cleaning fluid held within a cleaning chamber, wherein an ultrasonic horn driven by piezoelectric transducer element is coupled to the backside of the imaging surface to vibrate the fluid within the chamber for enhanced cleaning. US-A 4,007,982 to Stange provides a cleaning blade with an edge vibrated at a frequency to substantially reduce the frictional resistance between the blade edge and the imaging surface, preferably at ultrasonic frequencies US-A 4,121,947 to Hemphill provides an arrangement which vibrates a photoreceptor to dislodge toner particles by entraining the photoreceptor about a roller, while rotating the roller about an eccentric axis. Xerox Disclosure Journal "Floating Diaphragm Vacuum Shoe, by Hull et al., pages 117 and 118, Vol. 2, No. 6, November/December 1977 shows a vacuum cleaning shoe wherein a diaphragm is oscillated in the ultrasonic range. US-A 3,653,758 to Trimmer et al., suggests that transfer of toner from an imaging surface to a substrate in a non contacting transfer electrostatic printing device may be enhanced by applying vibratory energy to the backside of an imaging surface at the transfer station. US-A 4,546,722 to Toda et al., US-A 4,794,878 to Connors et al and US-A 4,833,503 to Snelling disclose use of a piezoelectric transducer driving a resonator for the enhancement of development within a developer housing. Japanese Published Patent Appl JP-A 62-195685 suggests that imagewise transfer of photoconductive toner, discharged in imagewise fashion, from a toner retaining surface to a substrate in a printing device may be enhanced by applying vibratory energy to the backside of the toner retaining surface. US-A 3,854,974 to Sato et al. discloses vibration simultaneous with transfer across pressure engaged surfaces. However, this patent does not address the problem of deletions in association with corotron transfer Resonators for applying vibrational energy to some other member are known, for example in US-A 4,363,992 to Holze, Jr. which shows a horn for a resonator, coupled with a piezoelectric transducer device supplying vibrational energy, and provided with slots partially through the horn for improving non uniform response along the tip of the horn. US-A 3,113,225 to Kleesattel describes an arrangement wherein an ultrasonic resonator is used for a variety of purposes, including aiding in coating paper, glossing or compacting paper and as friction free guides. US-A 3,733,238 to Long et al. shows an ultrasonic welding device with a stepped horn. US-A 3,713,987 to Low shows ultrasonic agitation of a surface, and subsequent vacuum removal of released matter Coupling of vibrational energy to a surface has been considered in U.S. Defensive Publication T893,001 by Fisler which shows an ultrasonic energy creating device which is arranged in association with a cleaning arrangement in a xerographic device, and is coupled to the imaging surface via a bead of liquid through which the imaging surface is moved. US-A 3,635,762 to Ott et al. and US-A 3,422,479 to Jeffee show a similar arrangement where a web of photographic material is moved through a pool of solvent liquid in which an ultrasonic energy producing device is provided. US-A 3,190,793 to Starke shows a method of cleaning paper making machine felts by directing ultrasonic energy through a cleaning liquid in which the felts are immersed. In the ultrasonic welding horn art, as exemplified by US-A 4,363,992 to Holze, Jr., where blade-type welding horns are used for applying high frequency energy to surfaces, it is known that the provision of slots through the horn perpendicular to the direction in which the welding horn extends, reduces undesirable mechanical coupling of effects across the contacting horn surface. Accordingly, in such art, the contacting portion of the horn is maintained as a continuous surface, the horn portion is segmented into a plurality of segments, and the horn platform, support and piezoelectric driver elements are maintained as continuous members. It is an object the invention to provide an imaging apparatus with an improved resonator for uniformly applying vibratory energy to a surface, especially to a charge retentive surface of an electrophotographic device to cause mechanical release of a toner image from the charge retentive surface for enhanced subsequent toner removal. According to the present invention, there is provided an imaging apparatus including a flexible belt member with a charge retentive surface moving along an endless path; means for creating a latent image on the charge retentive surface; means for imagewise developing the latent image with toner, means for electrostatically transferring the developed toner image to a copy sheet; and a resonator for enhancing toner release from the charge retentive surface and producing high frequency vibratory energy, said resonator arranged and having a length thereof adapted for contact across an entire portion of the flexible belt member on which images are formed, extending transverse to the direction of movement thereof, the resonator including a horn member having a platform portion, a horn tip, and a contacting portion; and vibratory energy producing means, coupled to said horn platform portion, for generating the high frequency vibratory energy, characterized in that said vibratory energy producing means are arranged in a length coextensive with the horn member; said horn member has slits therein each of which starts at and extends away from the continuous platform portion, in a direction towards the contacting portion, along the length of the horn tip, thereby dividing said horn member into a plurality of horn segments, each horn segment having at least a portion which is in non-contacting relationship with adjacent horn segments; and said horn member and said vibratory energy producing means together form a single unitary body. In accordance with one aspect of the invention, an electrophotographic device of the type contemplated by the present invention includes a non-rigid member having a charge retentive surface, driven along an endless path through a series of processing stations that create a latent image on the charge retentive surface, develop the image with toner, and bring a sheet of paper or other transfer member into intimate contact with the charge retentive surface at a transfer station for electrostatic transfer of toner from the charge retentive surface to the sheet. Subsequent to transfer, the charge retentive surface is cleaned of residual toner and debris. For the enhancement of toner release from a surface at any of the processing stations, a resonator suitable for generating vibratory energy is arranged in line contact with the back side of the non-rigid member, to uniformly apply vibratory energy thereto. The resonator comprises a horn member or horn, a continuous support member, and a vibration producing member that drives the horn at a resonant frequency to apply vibratory energy to the belt. The horn includes a platform portion or base portion, a horn portion extending therefrom, and a contacting tip or portion. The horn is segmented, through the contacting tip to the platform portion, into a plurality of elements which each act more or less individually. In accordance with an other aspect of the invention, the effects of energy coupling across the resonator are further reduced by segmenting the vibration producing member into a plurality of elements, each corresponding to a single horn segment or limited number of horn segments. In accordance with yet another aspect of the invention, further improvement in reducing the effects of energy coupling across the resonator is obtained by segmenting the support member, each segment corresponding to a horn and vibration producing elements segment. The unitary construction of the resonator of the invention is advantageous for fabrication and mounting purposes, while for uniformity of effect the segmentation of the horn is very beneficial. A resonator which is driven as specified above may also be used for pre-clean treatment of a charge retentive surface and/or at the cleaning station of an electrophotographic machine. Reference may be made to EP-A-0 404 491 (corresponding to U.S. Patent No. 5,030,999) which suggests preclean treatment enhancement by application of vibratory energy. These and other aspects of the invention will become apparent from the following description used to illustrate a preferred embodiment of the invention read in conjunction with the accompanying drawings in which: Figure 1 is a schematic elevational view depicting an electrophotographic printing machine incorporating the present invention; Figure 2 is a schematic illustration of the transfer station and the associated ultrasonic transfer enhancement device of the invention; Figures 3A and 3B illustrate schematically two arrangements to couple an ultrasonic resonator to an imaging surface; Figure 4A and 4B are cross sectional views of vacuum coupling assemblies suitable for use with the invention; Figures 5a and SB are cross sectional views of two types of horns suitable for use with the invention; Figures 6A and 6B are, respectively, a view of a resonator and a graph of the response across the tip at a selected frequency and applied voltage; Figures 7A and 7B are, respectively, a view of another different resonator and a graph of the resonator response across the tip at a selected frequency and applied voltage; Figures 8A and 8B are, respectively, a view of still another resonator and a graph of the resonator response across the tip at a selected frequency and applied voltage; Figures 9A and 93 respectively show yet another resonator and a response therefrom across the tip at a selected frequency and applied voltage; Figures 10A and 10B respectively respectively show resonator drive responses derived when excited at a single frequency and when excited over a range of frequencies, and Figures 11A and 11B respectively show a resonator and driving arrangement, and a comparison of responses therefrom when each segment is excited with a common voltage, and when excited with individually selected voltages. Referring now to the drawings, where the showings are for the purpose of describing a preferred embodiment of the invention and not for limiting same, the various processing stations employed in the reproduction machine illustrated in Figure 1 will be described only briefly. It will no doubt be appreciated that the various processing elements also find advantageous use in electrophotographic printing applications from an electronically stored original. A reproduction machine in which the present invention finds advantageous use utilizes a photoreceptor belt 10. Belt 10 moves in the direction of arrow 12 to advance successive portions of the belt sequentially through the various processing stations disposed about the path of movement thereof. Belt 10 is entrained about stripping roller 14, tension roller 16, idler rollers 18, and drive roller 20. Drive roller 20 is coupled to a motor (not shown) by suitable means such as a belt drive. Belt 10 is maintained in tension by a pair of springs (not shown) resiliently urging tension roller 16 against belt 10 with the desired spring force. Both stripping roller 18 and tension roller 16 are rotatably mounted. These rollers are idlers which rotate freely as belt 10 moves in the direction of arrow 16. With continued reference to Figure 1, initially a portion of belt 10 passes through charging station A. At charging station A, a pair of corona devices 22 and 24 charge photoreceptor belt 10 to a relatively high, substantially uniform negative potential. At exposure station B, an original document is positioned face down on a transparent platen 30 for illumination with flash lamps 32. Light rays reflected from the original document are reflected through a lens 34 and projected onto a charged portion of photoreceptor belt 10 to selectively dissipate the charge thereon. This records an electrostatic latent image on the belt which corresponds to the informational area contained within the original document. Thereafter, belt 10 advances the electrostatic latent image to development station C. At development station C, a developer unit 38 advances one or more colors or types of developer mix (i.e. toner and carrier granules) into contact with the electrostatic latent image. The latent image attracts the toner particles from the carrier granules thereby forming toner powder images on photoreceptor belt 10. Belt 10 then advances the developed latent image to transfer station D. At transfer station D, a sheet of support material such as a paper copy sheet is moved into contact with the developed latent images on belt 10. First, the latent image on belt 10 is exposed to a pre-transfer light from a lamp (not shown) to reduce the attraction between photoreceptor belt 10 and the toner powder image thereon. Next, corona generating device 40 charges the copy sheet to the proper potential so that it is tacked to photoreceptor belt 10 and the toner powder image is attracted from photoreceptor belt 10 to the sheet. After transfer, a corona generator 42 charges the copy sheet to an opposite polarity to detack the copy sheet for belt 10, whereupon the sheet is stripped from belt 10 at stripping roller 14. Sheets of support material are advanced to transfer station D from supply trays 50, 52 and 54, which may hold different quantities, sizes and types of support materials. Sheets are advanced to transfer station D along conveyor 56 and rollers 58. After transfer, the sheet continues to move in the direction of arrow 60 onto a conveyor 62 which advances the sheet to fusing station E. Fusing station E includes a fuser assembly, indicated generally by the reference numeral 70, which permanently affixes the transferred toner powder images to the sheets . Preferably, fuser assembly 70 includes a heated fuser roller 72 adapted to be pressure engaged with a back-up roller 74 with the toner powder images contacting fuser roller 72. In this manner, the toner powder image is permanently affixed to the sheet. After fusing, copy sheets bearing fused images are directed through decurler 76. Chute 78 guides the advancing sheet from decurler 76 to catch tray 80 or a finishing station for binding, stapling, collating etc. and removal from the machine by the operator. Alternatively, the sheet may be advanced to a duplex tray 90 from duplex gate 92 from which it will be returned to the processor and conveyor 56 for receiving second side copy. A pre-clean corona generating device 94 is provided for exposing residual toner and contaminants (hereinafter, collectively referred to as toner) to corona to thereby narrow the charge distribution thereon for more effective removal at cleaning station F. It is contemplated that residual toner remaining on photoreceptor belt 10 after transfer will be reclaimed and returned to the developer station C by any of several well known reclaim arrangements, and in accordance with arrangement described below, although selection of a non-reclaim option is possible. As thus described, a reproduction machine in accordance with the present invention may be any of several well known devices. Variations may be expected in specific processing, paper handling and control arrangements without affecting the present invention. With reference to Figure 2, the basic principle of enhanced toner release is illustrated, where a relatively high frequency acoustic or ultrasonic resonator 100 driven by an A.C. source 102 operated at a frequency f between 20 kHz and 200 kHz. is arranged in vibrating relationship with the interior or back side of belt 10, at a position close y adjacent to where the belt passes through transfer station D. Vibration of belt 10 agitates toner developed in imagewise configuration onto belt 10 for mechanical release thereof from belt 10, allowing the toner to be electrostatically attracted to a sheet during the transfer step, despite gaps caused by imperfect paper contact with belt 10. Additionally, increased transfer efficiency with lower transfer fields than normally used appears possible with the arrangement. Lower transfer fields are desirable because the occurrence of air breakdown (another cause of image quality defects) is reduced. Increased toner transfer efficiency is also expected in areas where contact between the sheet and belt 10 is optimal, resulting in improved toner use efficiency, and a lower load on the cleaning system F. The resonator 100 is arranged with a vibrating surface parallel to belt 10 and transverse to the direction of belt movement 12, with a length approximately co-extensive with the belt width. The belt described herein has the characteristic of being non-rigid, or somewhat flexible, to the extent that it it can be made to follow the resonator vibrating motion. With reference to Figures 3A and 3B, the vibratory energy of the resonator 100 may be coupled to belt 10 in a number of ways. In the arrangement of Figure 3A, resonator 100 may comprise a piezoelectric transducer element 150 and a horn member or horn 152, together supported on a backplate 154. Horn 152 includes a platform portion 156 and a horn tip 158 and a contacting tip or portion 159 in contact with belt 10 to impart the acoustic energy of the resonator thereto. To hold the arrangement together, fasteners (not shown) extending through backplate 154, piezoelectric transducer element 150 and horn 152 may be provided. Alternatively, an adhesive epoxy and conductive mesh layer may be used to bond the horn and piezoelectric transducer element together, without the requirement of a backing plate or bolts. Removing the backplate reduces the tolerances required in construction of the resonator, particularly allowing greater tolerance in the thickness of the piezoelectric element. The contacting tip 159 of horn 152 may be brought into a tension or penetration contact with belt 10, so that movement of the tip carries belt 10 in vibrating motion. Penetration. can be measured by the distance that the horn tip protrudes beyond the normal position of the belt, and may be in the range of 1.5 to 3.0 mm. It should be noted that increased penetration produces a ramp angle at the point of penetration. For particularly stiff sheets, such an angle may tend to cause lift at the trail edges thereof. As shown in Figure 3B, to provide a coupling arrangement for transmitting vibratory energy from a resonator 100 to photoreceptor 10, the resonator may be arranged in association with a vacuum box arrangement 160 and vacuum supply 162 (vacuum source not shown) to provide engagement of resonator 100 to photoreceptor 10 without penetrating the normal plane of the photoreceptor. With reference to Figure 4A, resonator 100 may comprise a piezoelectric transducer element 150 and horn 152, together supported on a backplate 154. Horn 152 includes a platform portion 156, horn tip 158 and contacting tip 159 in contact with belt 10 to impart acoustic energy of the resonator thereto. An adhesive may be used to bond the assembly elements together. Figure 4A shows an assembly arranged for coupling contact with the backside of a photoreceptor in the machine shown in Figure 1, which presents considerable spacing concerns. Accordingly, horn tip 158 extends through a generally air tight vacuum box 160, which is coupled to a vacuum source such as a diaphragm pump or blower (not shown) via outlet 162 formed in one or more locations along the length of upstream or downstream walls 164 and 166. respectively, of vacuum box 160. Walls 164 and 166 are approximately parallel to horn tip 158 extending to approximately a common plane with the contacting tip 159, and forming together an opening in vacuum box 160 adjacent to the photoreceptor belt 10, at which the contacting tip contacts the photoreceptor. The vacuum box is sealed at either end (inboard and outboard sides of the machine) thereof (not shown). The entry of horn tip 158 into vacuum box 160 is sealed with an elastomer sealing member 161, which also serves to isolate the vibration of horn tip 158 from walls 164 and 166 of vacuum box 160. When vacuum is applied to vacuum box 160, via outlet 162, belt 10 is drawn in to contact with walls 164 and 166 and horn tip 158, so that horn tip 158 imparts the acoustic energy of the resonator to belt 10. Interestingly, walls 164 or 166 of vacuum box 160 also tend to damp vibration of the belt outside the area in which vibration is desired, so that the vibration does not disturb the dynamics of the sheet tacking or detacking process, or the integrity of the developed image. Figure 4B shows a similar embodiment for coupling the resonator to the backside of photoreceptor 10, but arranged so that the box walls 164a and 166a and horn tip 158 may be arranged substantially perpendicular to the surface of photoreceptor 10. Additionally, a set of fasteners 170 is used in association with a bracket 172 mounted to the resonator 100 connect the vacuum box 160a to resonator 100. Application of high frequency acoustic or ultrasonic energy to belt 10 desirably occurs within the area of application of the transfer field, and preferably within the area under transfer corotron 40. While transfer efficiency improvement appears to be obtained with the application of high frequency acoustic or ultrasonic energy throughout the transfer field, in determining an optimum location for the positioning of resonator 100, it has been noted that transfer efficiency improvement is at least partially a function of the velocity of the horn tip 158. As tip velocity increases, it appears that a desirable position of the resonator is approximately opposite the centerline of the transfer corotron. For this location, optimum transfer efficiency was achieved for tip velocities in the range of 300-500 mm/sec. At very low tip velocity, from 0 mm/second to 45 mm/sec, the positioning of the transducer has relatively little effect on transfer characteristics. Restriction of application of vibrational energy, so that the vibration does not occur outside the transfer field is preferred. Application of vibrational energy outside the transfer field tends to cause greater electromechanical adherence of toner to the surface, which creates a problem for subsequent transfer or cleaning. At least two shapes for the horn have been considered. With reference to Figure 5A, in cross section, the horn may have a trapezoidal shape, with a generally rectangular base 156 and a generally triangular tip portion 158, with the base of the triangular tip portion having approximately the same size as the the base. Alternatively, as shown in Figure 5B, in cross section, the horn may have what is referred to as a stepped shape, with a generally rectangular base portion 156', and a stepped horn tip 158'. The trapezoidal horn appears to deliver a higher natural frequency of excitation, while the stepped horn produces a higher amplitude of vibration. The height H of the horn appears to have an affect on the frequency and amplitude response, with a shorter tip to base length delivering higher frequency and a marginally greater amplitude of vibration. Desirably the height H of the horn will fall in the range of approximately 2.54 to 3.81cm (1 to 1.5 inches), with greater or lesser lengths not excluded. The ratio of the base width W B to tip width W T also affects the amplitude and frequency of the response with a higher ratio producing a higher frequency and a marginally greater amplitude of vibration. The ratio of W B to W T is desirably in the range of about 3:1 to about 6.5:1. The length L of the horn across belt 10 also affects the uniformity of vibration, with the longer horn producing a less uniform response. A desirable material for the horn is aluminum. Satisfactory piezoelectric materials, including lead zirconate-lead titanate composites, sold under the trademark PZT by Vernitron, Inc. (Bedford, Ohio), have high piezoelectric constant, D 33 , values. Displacement constants are typically in the range of 400-500 x10 -12 m/V. There may be other sources of vibrational energy, which clearly support the present invention, including but not limited to magnetostriction and electrodynamic systems. In accordance with the invention, in considering the structure of the horn 152 across its length L , several concerns must be addressed It is highly desirable for the horn to produce a uniform response along its length, or non-uniform transfer characteristics may result. It is also highly desirable to have a unitary structure, for manufacturing and application requirements. In Figure 6A, a partial horn segmentation is shown in accordance with known resonators for welding arts, where the tip portion 158a of horn 152 is cut perpendicularly to the plane of the imaging surface, and generally parallel to the direction of imaging surface travel, but not cut through the contacting tip 159 of the horn, while a continuous piezoelectric transducer 150, and a continuous backing plate 154 are maintained. Such an arrangement, which produces an array of horn segments 1-19, provides the response along the horn tip, as shown in Figure 6B, which illustrates the velocity response along the array of horn segments 1-19 along the horn tip, varying from from about 0.46 cm/sec to 1.04 cm/sec. (0.18 in/sec to 0.41 in/sec), when excited at a frequency of 61.1 kHz. The response tends toward uniformity across the contacting tip, but still demonstrates a variable natural frequency of vibration across the tip of the horn. It is noted that the velocity response is greater across the segmented horn tip, than across an unsegmented horn tip, a desirable result. When horn 152 is fully segmented, each horn segment tends to act as an individual horn. In Figure 7A a full horn segmentation is shown, where the horn 152 is cut perpendicularly to the plane of the imaging surface, and generally parallel to the direction of imaging surface travel, and cut through contacting tip 159a of the horn and through tip portion 158b, but maintaining a continuous platform portion 156. When the horn is segmented though the tip, producing an open ended slot, each segment acts more or less individually in its response. As shown in Figure 7B, which illustrates the velocity response along the array of horn segments 1-19 along the horn tip, the velocity response varies from from about 0.28 cm/sec to 1.04 cm/sec, (0.11 in/sec to 0.41 in/sec), when excited at a frequency of 61.1 kHz making the response more uniform across the tip, but still tending to demonstrate a variable natural frequency of vibration across the tip of the horn. It is noted that the velocity response is greater across the segmented horn tip, than across the unsegmented horn tip, a desirable result. The overall curve shows a more uniform response, particularly between adjacent segments along the array of segments. It will be understood that the exact number of segments may vary from the 19 segments shown and described herein. In Figure 8A fully segmented horn 152 is shown, where the horn 152 is cut perpendicularly to the plane of the imaging surface, and generally parallel to the direction of imaging surface travel, and cut through contacting tip 159a of the horn and through tip portion 158b, with continuous platform 156 and piezoelectric element 150, and with a segmented backing plate 154a. As shown in Figure 8B, which illustrates the velocity response along the array of horn segments 1-19 along the horn tip varying from about 0.23 cm/sec to 0.97cm/sec (0.09 in/sec to 0.38 in/sec), when excited at a frequency of 61.3 kHz still tending to demonstrate a variable natural frequency of vibration across the tip of the horn. It is noted that the velocity response is greater across the segmented horn tip, than across the unsegmented horn tip, a desirable result. The overall curve shows good uniformity of response between adjacent segments along the array of horn segments In Figure 9A, fully segmented horn 152 is shown, cut through the contacting tip 159a of the horn and through tip portion 158b, with continuous platform 156, a segmented piezoelectric element 150a and segmented backing plate 154a. As shown in Figure 9B, overall a more uniform response is noted, although segment to segment response is less uniform than the case where the backing plate was not segmented. Each segment acts completely individually in its response. A high degree of uniformity between adjacent segments is noted. While all the above resonator structures show backplates, the principle of segmentation limiting cross coupling would apply to a structure without a backplate. With reference to Figure 2, A. C. power supply 102 drives piezoelectric transducer 150 at a frequency selected based on the natural excitation frequency of the horn 160. However, the horn of resonator 100 may be designed based on space considerations within an electrophotographic device, rather than optimum tip motion quality. Additionally if the horn is transversely segmented, as proposed in Figures 7A, 8A and 9A the segments operate as a plurality of horns, each with an individual response rather than a common uniform response. Horn tip velocity is desirably maximized for optimum toner release, but as the excitation frequency varies from the natural excitation frequency of the device, the tip velocity response drops off sharply. Figure 10A shows the effects of the nonuniformity, and illustrates tip velocity in mm/sec. versus position along a sample segmented horn, when a sample horn was excited at a single frequency of 59.0. kHz. The example shows that tip velocity varies at the excitation frequency from less than 100 mm/sec. to more than 1000 mm/sec, along the sample horn. Accordingly, Figure 10B shows the results where A.C power supply 102 drives piezoelectric transducer 150 at a range of frequencies selected based on the expected natural excitation frequencies of the horn segments. The piezoelectric transducer was excited with a swept sine wave signal over a range of frequencies 3 kHz wide, from 58 KHz to 61 KHz, centered about the average natural frequency of all the horn segments. Figure 10B shows improved uniformity of the response with the response varying only from slightly less than 200 mm/sec to about 600 mm/sec. The desired period of the frequency sweep, i.e., sweeps/sec. is based on photoreceptor speed, and selected so that each point along the photoreceptor sees the maximum tip velocity, so that each point on the belt experiences a vibration large enough to assist toner transfer At least three methods of frequency band excitation are available: a frequency band limited random excitation that will continuously excite in a random fashion all the frequencies within the frequency band; a simultaneous excitation of all the discrete resonances of the individual horns with a given band; and a swept sine excitation method where a single sine wave excitation is swept over a fixed frequency band. Of course, many other wave forms besides sinusoidal may be applied By these methods, a single, or identical dilation mode is obtained for all the horns. It will also be noted from Figures 10A and 10B, as well as other resonator response curves 7B-9B that there is a tendency for the response of the segmented horn segment to fall off at the edges of the horn, as a result of the continuous mechanical behavior of the device. However, uniform response along the entire device, arranged across the width of the imaging surface, is required. To compensate for the edge roll off effect, the piezoelectric transducer elements of the resonator may be segmented into a series of devices, each associated with at least one of the horn segments, with a separate driving signal to at least the edge elements. As shown in Figure 11A, the resonator of Figure 9A may be provided with an alternative driving arrangement to compensate for the edge roll off effect, with the piezoelectric transducer elements of the resonator segmented into a series of devices, each associated with at least one of the horn segments, with a separate driving signal to at least the edge elements. As shown in Figure 11B, in one possible embodiment of the arrangement, wherein a series of 19 corresponding piezoelectric transducer elements and horns are used for measurement purposes, Curve A shows the response of the device where 1.0 volts is applied to each piezoelectric transducer element though 19. Curve B shows a curve where 1.0 volts is applied to piezoelectric transducer elements 3-17, 1.5 volts is applied to piezoelectric transducer elements 2 and 18 and 3.0 volts is applied to piezoelectric transducer elements 1 and 19, as illustrated in Figure 11A. As a result, curve B is significantly flattened with respect to curve A, for a more uniform response. Each of the signals applied is in phase, and in the described arrangement is symmetric to achieve a symmetric response across the resonator. Of course, instead of providing a piezoelectric element for each horn segment, separate piezoelectric elements for the outermost horn segments might be provided, with a continuous element through the central region of the resonator, to the same effect. As an alternative to the driving arrangement described above, it will no doubt be appreciated that an extended resonator structure might be provided, which, by extending beyond the length of the photoreceptor, maintains the best response region of the resonator over the photoreceptor. With reference again to Figure 1, it will no doubt be appreciated that the resonator and vacuum coupling arrangement described has equal application in the cleaning station of an electrophotographic device with little variation. Accordingly, as shown in Figure 1, resonator and vacuum coupling arrangement 200 may be arranged in close relationship to the cleaning station F, for the mechanical release of toner from the surface prior to cleaning. Additionally, improvement in pre-clean treatment is believed to occur with application of vibratory energy simultaneously with pre-clean charge leveling. The invention finds equal application for this purpose. As a means for improving uniformity of application of vibratory energy to a flexible member for the release of toner therefrom, the described resonator may find numerous used in electrophotographic applications. One example of a use may be in causing release of toner from a toner bearing donor belt, arranged in development position with respect to a latent image. Enhanced development may be noted, with mechanical release of toner from the donor belt surface and electrostatic attraction of the toner to the image. The invention has been described with reference to a preferred embodiment. Obviously modifications will occur to others upon reading and understanding the specification taken together with the drawings.

Claims: An imaging apparatus including a flexible belt member with a charge retentive surface (10) moving along an endless path; means (A, B) for creating a latent image on the charge retentive surface; means (C) for imagewise developing the latent image with toner; means (D) for electrostatically transferring the developed toner image to a copy sheet; and a resonator (100) for enhancing toner release from the charge retentive surface and producing high frequency vibratory energy, said resonator arranged and having a length thereof adapted for contact across an entire portion of the flexible belt member on which images are formed, extending transverse to the direction of movement thereof, the resonator including a horn member (152) having a platform portion (156), a horn tip (158), and a contacting portion (159), and vibratory energy producing means (150) coupled to said horn platform, portion (156) for generating the high frequency vibratory energy, characterized in that said vibratory energy producing means are arranged in a length coextensive with the horn member; said horn member (152) has slits therein each of which starts at and extends away from the continuous platform portion (156), in a direction towards the contacting portion (159), along the length of the horn tip (158), thereby dividing said horn member (152) into a plurality of horn segments (1-19), each horn segment having at least a portion which is in non-contacting relationship with adjacent horn segments; and said horn member (152) and said vibratory energy producing means (150) together form a single unitary body. The apparatus as claimed in claim 1, wherein the slits extend completely through the horn tip (158; 158b) from the platform portion (156) and through the contacting portion (159a) whereby associated contacting portions of adjacent horn segments are in non-contacting relationships. The apparatus as claimed in claim 1 or claim 2, wherein support means (154) is provided for supporting the combination of said vibratory energy producing means and said horn member. The apparatus as claimed in any of claims 1 to 3, wherein said slits have an orientation perpendicular to said belt member, and parallel to said direction of movement. The apparatus as claimed in any one of claims 1 to 4, wherein said vibratory energy producing means includes a continuous piezoelectric element (150) having a direction of vibration perpendicular to said belt member. The apparatus as claimed in any one of claims 1 to 4, wherein said vibratory energy producing means includes a plurality of piezoelectric elements (150a), said plurality corresponding in number to said plurality of horn segments, each piezoelectric element having a size and position across the belt member corresponding to one of said horn segments, said piezoelectric elements having a direction of vibration generally perpendicular to said belt member. The apparatus as claimed in claim 6 as dependent on claim 3 wherein said support member includes a plurality of supporting elements (154a), said plurality corresponding in number to said plurality of horn segments, each support element having a size and position across the belt member corresponding to one of said horn segments.

Inventors: ATTARDI ANTHONY A, COSTANZA DANIEL W, NOWAK WILLIAM J, ATTARDI, ANTHONY A., COSTANZA, DANIEL W., NOWAK, WILLIAM J.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1991
Main classification: G03G15
IPC codes: G03G21, G03G15