Laser surveying system having a function of marking reference points

Abstract: In a laser surveying system (1) which has a laser measuring unit (10) which is operable independently of a laser projector (20), a laser spot pattern (h1..hm..hn) is first determined by using the laser measuring unit and projected onto the working face (Fc) of an objective structure by driving the laser projector (20). While marking the working face with the laser spot pattern formed by the laser projector (20) to execute the desired construction work, the laser measuring unit (10) is turned toward a different measuring object so as to independently make another measurement.

Description: This invention relates to a laser surveying system capable of measuring reference points necessary for executing building or civil engineering work by use of a laser and marking the reference points with laser spot pattern on the basis of the measuring results. For surveying, measurement and maintenance of all sorts of constructions such as buildings, roads and tunnels, there have been widely used various types of handy laser surveying systems capable of providing highly accurate measurement. Not infrequently there are times when measuring reference points on the construction as noted above are desired to be marked on the basis of structural data obtained as the result of the measurement. In a case of marking an objective structure such as a working pit face of a tunnel, a method in which reference points are manually marked one by one with paint while projecting one laser spot on the objective structure to indicate one of the reference points. In particular, the use of the visible laser is available in tunneling work which is carried out in a dark place. For example, in the so-called "NATM" tunneling method, a hard base rock in the working pit face of a tunnel is blasted with explosives. In the blasting tunneling work, explosive charging holes are previously bored in the working pit face at the geodetically specified points predetermined in accordance with the design of tunnel construction which are strictly made in advance. Although the specified points at which explosive charging holes are bored in the working pit face of the tunnel can be automatically designed by use of a computer, the work of marking the design points for boring the explosive charging holes has however been manually carried out, and automation of marking the working pit face in the tunneling construction cannot yet be accomplished. A laser projector used in a laser marking method for optically determining a plurality of surveying or working reference points on the working face of the objective structure to be marked radiates one laser beam to form one laser spot on the working face. Therefore, the aforesaid reference points were indicated by the laser spot one by one to be marked manually with paint. The manual marking work with paint is continued for other reference points in order, but turns out to be a very troublesome chore. Such a system is described in WO-A-8001003. To be more specific, when the explosive charging holes are bored in the working pit face in the tunneling work, one of the portions to be bored on the working pit face is optically indicated by the laser spot issued from the laser projector and marked manually with paint. Upon completion of marking one portion with paint, the laser projector is moved so as to form the laser spot on another objective portion in which the hole is bored in the working face. The objective portion is marked manually with paint while being indicated by the laser spot in the same manner. This marking work is repeated, but cannot be automatically executed and is much harder and more time-consuming than might be expected. Furthermore, the conventional laser marking device including the laser projector is disadvantageous in that the operation rate thereof is low. That is to say, the laser marking device of this type is used only when the marking is performed, but is out of operation when other measurement or work such as timbering is executed. Thus, the conventional laser marking device could not be used efficiently. For instance, in tunneling work, another measuring device is necessary for making a land survey or measuring displacement of a different objective structure when performing the optical marking on the working face by use of the laser projector. Thus, the conventional laser marking device has been used irrationally. An object of the present invention is to provide a laser surveying system having rational functions of continuously marking a plurality of reference points on an objective structure such as a tunnel by use of a laser projector which forms a laser spot pattern on a working face and simultaneously making measurement of other working points, which enjoys high operation rate and can be used efficiently. Another object of the present invention is to provide a high performance laser surveying system capable of being remotely controlled to effect reference point marking and surveying works with ease. To accomplish the objects described above according to the present invention there is provided a laser surveying system comprising a laser measuring unit for effecting distance and angular measurements, a laser projector issuing a laser beam to a working face to form a laser pattern with laser spots on the working face so as to optically indicate reference points onthe working face, and a controller unit for determining spot data on the basis of the surveying data outputted from the laser measuring unit and predetermined design data and controlling the laser projector in accordance with the spot data, the laser measuring unit being operated independent of the laser projector while forming the laser pattern on the working face by the laser projector. The laser measuring unit capable of distance and angular measurement may be held rotatably in all directions. The laser measuring unit is first located at a surveying base station, and operated by inputting the predetermined design data to the controller unit. On the basis of surveying data obtained as the result of the measurement conducted by the laser measuring unit, the laser spot pattern is projected from the laser projector to depict the laser spots on working reference points of the working face. While indicating the reference points on the working face by the laser spot pattern, the desired construction work is carried out in accordance with the reference points thus indicated. Since the laser measuring unit is operated independent of the laser projector, it can be directed to the other direction so that other measurement can be independently effected. The controller unit may be able to be remotely controlled by remote controlling means. The other objects and features of the present invention will be hereinafter explained in detail with reference to the accompanying drawings, wherein Figure 1 is a schematic view showing one preferred embodiment of the laser surveying system according to this invention, Figure 2 is an explanatory diagram showing the system of Figure 1, which is applied to tunneling work, and Figures 3(A) through 3(C) are explanatory diagrams showing the operation principle of the system of this invention. The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention. As illustrated in Figures 1 and 2, the laser surveying system 1 of this invention is located at a surveying base station Po and comprises a laser measuring unit 10 for measuring a distance from the surveying base station to a reference point Pn (n=1,2,3...) which is determined arbitrarily and an angle relative to the reference point, and a laser projector 20 for projecting a laser spot pattern on a working face (e.g. pit face in a tunnel) Fc to be marked, and a controller unit 30 for performing an arithmetic operation on the measured data obtained from the laser measuring unit 10 and controlling the laser measuring unit 10 and the laser projector 20. The aforementioned laser measuring unit 10 and laser projector 20 are mounted in a support frame 40 installed at the surveying base station by fixing means 42. When the laser surveying system 1 of this embodiment is applied to tunneling work as illustrated as one example, the fixing means 42 are suspending plates so as to suspend the laser surveying system 1 from the crown portion of the tunnel interior wall Tw as shown in Figure 2. In a case of installing the laser surveying system 1 on the ground in the tunnel, a tripod or table may be used as the fixing means 42 as a matter of course. The laser measuring unit 10 has a laser oscillator 12 which issues a laser beam b1 toward respective reflector targets T11 to T13 placed in position on the working face Fc and receive the returning beam b2 reflected from the target so as to measure the distance and angle of the target relative to the base station Po. The laser measuring unit 10 is mounted on a universal slewing means composed of a horizontally rotating motor 14a and a vertically rotating motor 14b. By jointly operating the horizontally and vertically rotating motors 14a, 14b, the laser beam b1 issued from the laser measuring unit 10 can be directed substantially in all directions. As the laser projector 20, there may be used an ordinary image displaying system capable of vertically and horizontally deflecting a laser beam issued therefrom to form the desired spot pattern Pb on the working face Fc. The laser projector 20 is provided with a directional control means 24 so as to allow the projector to angularly move vertically and horizontally. The controller unit 30 has a data input means such as a keyboard, a display means such as a CRT, and a memory unit for storing various data. As the controller unit 30, a general purpose computer, preferably, a handheld computer may be used. A printer for printing out measured data obtained resultingly may be used at need. The controller unit 30 is remotely controlled by use of a remote controlling means 34 composed of a transmit-receiver base unit 34a and a wireless control hand unit 34b which is carried by an operator. By operating the hand unit 34b at a place remote from the surveying base station Po, the laser measuring unit 10, laser projector 20 and controller unit 30 can be controlled by wireless. The procedure for marking reference points for boring explosive charging holes in the working face of a tunnel under construction by use of the laser surveying system according to this invention will be described with reference to generalized diagrams shown in Figure 3(A) and Figure 3(B). It is a matter of course that this invention is here applied for the marking of reference points for boring explosive charging holes in the tunneling work as one embodiment of this invention, but applicable to any other construction and industrial fields. Prior to execution of the tunneling work, a geological survey and a soil analysis are performed for preparing planning and executing designs so as to determine the number (n) and positions of explosive charging holes to be bored in the working face Fc at every location along the design route of the desired tunnel. The coordinates of the designed points for the explosive charging holes can be determined by the angles of the directions of X-axis, Y-axis and Z-axis. The designed points are expressed by mathematics which are programmed in the controller unit 30. When boring the explosive charging holes in the working face, the designed points for the boring holes are required to be marked on the working face Fc. The marking is optically made continuously by use of the laser surveying system of the present invention. First of the operations for marking the boring points designed as the reference points, the laser surveying system 1 of this invention is located confronting the working face (marking surface) Fc at the surveying base station Po remote from the working face Fc. The surveying base station Po may be determined at any place in the tunnel, but it is defined by predetermined positional coordinates (Xo, Yo, Zo) realized previously. Also, the laser surveying unit 1 may be installed anywhere in the cross section at the surveying base station Po, but it is preferably fixed on the crown portion of the tunnel by use of the fixing means 42 to keep out of the way in the tunnel as shown in Figure 2. The controller unit 30 is placed near the laser surveying unit 1, and connected to the laser measuring unit 10 and the laser projector 20 by wiring. In general, it is desirable to locate the laser surveying system 1 about 50 meters away from the working face Fc, when the route in the tunnel is straight. Next, at three datum points in a reference surface Fr which is arbitrarily determined in the tunnel, the reflector targets T11-T13 are located. In the first operation stage, the reference face Fr is the working pit face Fc of the tunnel. The absolute coordinates (Xrk, Yrk, Zrk) [k=1, 2, 3] of the datum points at which the targets are placed may be predetermined in designing the tunnel and recognized by the laser measuring unit 10 located at the surveying base station Po. As the targets T11-T13, there may be used cubic corner prisms capable of reflecting incident light to the direction in parallel to the incident light. Then, the laser measuring unit 10 is operated to irradiate the laser beam b1 toward the respective reflector targets T11-T13 so as to precisely measure the distances from the laser measuring unit 10 to the respective targets T11-T13 by analyzing the time difference between the laser beam b1 outputted therefrom and the reflected laser beam b2 returning from the targets T11-T13 and, at the same time, find the angles at which the laser beam b1 is directed to the respective targets. From the measured distances and angles (X-axis deflection angle ϑx and Y-axis deflection angle ϑy) relative to the respective targets, the relative position (absolute coordinates: Xo, Yo, Zo) of the laser surveying system 1 to the targets can be perceived with a high degree of accuracy. Upon completion of the measurement of the absolute positional coordinates of the laser surveying system 1 and the working face Fc, the predetermined positional data (coordinates: Xhm, Yhm, Zhm [m=1...n]) as noted above for determining the reference points at which the desired explosive charging holes are bored in the working face Fc are inputted to the controller unit 30 to perform an arithmetic operation and obtain control signals Sh and Sv for controlling the vertical and horizontal deflections of the laser beam issued from the laser projector 20. With the control signals Sh, Sv outputted from the controller unit 30, the laser projector 12 is operated to irradiate the laser beam toward the working face Fc so as to form a laser pattern Pb depicting spots (h1..hm..hn) by which the positions for boring the desired explosive charging holes are optically indicated as illustrated in Figure 3(B). While projecting the laser pattern Pb to optically mark the desired points on the working face, boring work can be carried out to bore the holes for charging the explosives in the working face without paint-marking, for example. Upon completion of boring of explosive charging holes in the working face, charging of the explosives into the bored holes, blasting, mucking, and timbering are subsequently carried out to drive forward the working face. If the working face Fc advances to the portion Fc′ beyond the reference surface Fr as the result of digging the tunnel, the laser spot pattern Pb designed in advance can be formed with the laser projector 20 on the advanced working face Fc′ by taking a measurement of the working face Fc′ by use of the laser measuring unit 10 in the same manner as above. While continuously projecting the laser spot pattern onto the working face to execute the desired construction work on the working face as described above, the laser measuring unit 10 can be turned toward other surveying object in order to make another survey or measurement on a second reference face Ft (arbitrarily defined cross section in the tunnel) on which reflector targets T21-T23 are disposed. That is to say, upon storing the positional data of the targets T11-T13 on the first reference surface Fr (working face Fc) in the controller unit 30, the laser measuring unit 10 is turned toward the second reference face Ft and issues a laser beam b1′ toward the respective reflector targets T21-T23. The desired measurement or survey on the second reference face Ft can be fulfilled on the basis of the time difference between the issued beam b1′ and reflected laser beam b2′ from the reflector target on the second reference face. The measured data obtained as the result of the aforesaid measurement are stored in the controller unit 30 in succession. Of course, in the same manner, any other measuring object can be measured by turning the laser measuring unit 10. Thus, by collectively analyzing the measured data obtained in numbers and stored in the controller unit 30, overall deformation, displacement and other physical changes of the construction such as a tunnel can be measured with a high degree of accuracy. The measured data and input data stored in the controller unit 30 can be graphically displayed together with the appearance of the objective structure including the surveying base station, working face and surveying reference points and optionally printed out by the printer 32 for postmortem. The control for projecting the laser spot pattern on the working face, confirmation of the location of the reference points, correction of input data and other necessary adjustment can be easily performed remotely by handling the remote controlling means 34. It is clear from the description given above that the laser surveying system offered by the present invention can fulfill a rational function of making measurement of some surveying objects while optically marking reference points on a different objective structure by use of a laser projector which forms a laser spot pattern on a working face of the objective structure. Thus, the laser surveying system enjoys high operation rate and can be used rationally. Besides, the laser surveying system of this invention can be controlled remotely to make the point marking and surveying works with ease.

Claims: A laser surveying system comprising a laser measuring unit (10) for effecting distance and angular measurements and outputting surveying data, a laser projector (20) issuing a laser beam to a working face (Fc) to form a laser pattern (Pb) with laser spots (h1..hm..hn) on the working face so as to optically indicate reference points on the working face (Fc), and a controller unit (30) for determining spot data according to the surveying data outputted from said laser measuring unit (10) and predetermined design data, and for controlling said laser projector (20) in accordance with the spot data, whereby said laser measuring unit (10) may be operated independent of said laser projector (20) while the latter is forming the laser spot pattern on the working face. The laser surveying system according to claim 1, characterised in that said laser measuring unit (10) is disposed rotatably in all directions independent of said laser projector (20). The laser surveying system according to claim 1, characterised in that said controller unit (30) is remotely controlled by use of a transmit-receiver base unit connected to said controller unit and a wireless control hand unit.

Inventors: FUKUNAGA NOBUYUKI, ISHIDA YOSHIAKI, KIMURA MUTSUHIKO, METOKI YASUO, MIYAHARA KENJI, SAITO TAKEO, FUKUNAGA, NOBUYUKI, ISHIDA, YOSHIAKI, KIMURA, MUTSUHIKO, METOKI, YASUO, MIYAHARA, KENJI, SAITO, TAKEO
Applicants: MAC CO LTD, SATO KOGYO, MAC CO.,LTD., SATO KOGYO CO., LTD.
Application year: 1991
Main classification: G01C15
IPC codes: G01C7, G01C15