Cast dental model articulator system and method

Abstract: An articulator (36) comprising two U-shaped wire frames (38, 40) joined by hinges (60) and springs (42). The frames (38, 40) are snapped onto plastic clips (48-58) cemented to dental casts (32, 34). The clips (48-58) allow the casts to be removed and reintroduced in repeatable positions. A slip-joint (44) provides for left and right height adjustment between the dental casts (32, 34) to be adjusted or separated completely.

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The invention relates generally to dentistry and more specifically to articulators used with cast dental models that assist doctors and technicians in the construction of prosthetic dentures or denture elements by providing a model for fitting outside the patient's mouth. 2. Description of the Prior Art Many different types of articulators have been commercially available for several years and are sold throughout the world. Articulators, or correlators as they are sometimes called, range from very simple to very complex devices. Disposable models exist as do models designed for re-use. Some articulators are capable of simulating the full range of occlusal and masticatory registrations observed in the patient population. A lack of such registration capabilities can often lead to inconveniencing the patient by requiring several visits for fitting. Simple articulators are easy to use but have a limited range of registrations. Complex articulators have a wide range of registrations, but are so difficult to use that formal training of the users is necessary. Either extreme results in higher costs for everyone involved. Beyond simulating occlusal and masticatory registrations, an articulator should allow the inside area of the casts to be accessed. One way to do this is to hinge the upper cast to the lower cast. Figs. 1 shows a prior art method of doing this that is disclosed in United States Patent 4,382,787, issued May 10, 1983 to Huffman. Fig. 1 is an assembly, referred to by the general reference numeral 10, comprised of an upper cast 11, a lower cast 12, and an articulator 13. The articulator has a pair of mounts 14, a pair of ball joints 15, and a pair of hinges 16. The hinges 16 allow the distance between the mounts 14 on casts 11 and 12 to be adjusted. Articulator 13 is a disposable type, because ball joints 15 are intended to be adhesively locked after casts 11 and 12 are registered. Locking ball joints 15 prevents articulator 13 from being reused. Fig. 2 is a prior art non-disposable articulator, referred to by the general reference numeral 20, and is similar to a type manufactured by Crescent Dental Manufacturing Company (Lyons, Illinois) under its "Flexi" trademark. Articulator 20 is a very simple device made of wire that has a pair of springs 22, a pair of hinges 24, an upper U-frame 26, and a lower U-frame 28. U-frames 26 and 28 are intended to be inserted into sockets in upper and lower dental casts (e.g., casts 12 and 14, respectively). The sockets are then plastered to retain articular 20. Articulator 20 cannot be removed from the casts without ruining the casts. Access to the inside area of the casts is possible by swinging upper U-frame 26 away from lower U-frame 28 on hinges 24. Articulator 20 does not allow a full range of registration, and the sockets in the casts intended to receive U-frames 26 and 28 must be precisely positioned. To remove articulator 20 from the casts, the casts probably will suffer some damage and this is certainly not a procedure that is likely to be attempted more than once. A correlator similar to that of Fig. 2, but with several more complex features, is described in United States Patent 2,430,177, issued Nov. 4, 1947, to Johnson, et al. A piano type hinge with an axle having the appearance of a cotter-pin joins two dental casts through four pins inserted into the casts, two in the upper cast and two in the lower cast. The cotter-pin axle allows the correlator to be separated by withdrawing the axle from the hinge, and it also allows the casts to be pivoted into an open position. Four wire helixes between each pin that enters into the casts and the hinge give some flexibility in the assembly. The correlator lacks a means to adjust the height of the upper cast to the lower cast and therefore makes the placement of where the pins enter the casts very critical. The method of holding the pins in, while removeable, is not as convenient, nor is it as easy to separate as the present invention, described below. SUMMARY OF THE PRESENT INVENTION It is therefore an object of the present invention to provide an articulator that has a wide range of registrations and is simple to use. Briefly, a preferred embodiment of the present invention is an articulator comprising two U-shaped wire frames joined by hinges and springs. The frames are snapped onto plastic clips cemented to dental casts. The clips allow the casts to be removed and reintroduced in repeatable positions. A slip-joint provides for left and right height adjustment between the dental casts to be adjusted or separated completely. An advantage of the present invention is that dental casts may be easily removed and re-attached to the articulator in a highly repeatable position. These and other objects and advantages of the present invention will no doubt become obvious to those of ordinary skill in the art after having read the following detailed description of the preferred embodiments which are illustrated in the various drawing figures. IN THE DRAWINGS Fig. 1 is an elevational view of a prior art articulator attached to two dental casts; Fig. 2 is an elevational view of a prior art wire frame articulator; Fig. 3 is a perspective view of a preferred embodiment of an articulator of the present invention attached to two dental casts by clips attached to the upper and lower frames; Fig. 4 is an end view of the articulator of Fig. 3 with the upper wire frame and dental cast raised up and vertical; Fig. 5 is an elevational view of the articulator of Fig. 3 shown without the dental casts and clips; Fig. 6 is an elevational view of the articulator of Fig. 5 showing how the dowels attached to the hinges on the upper frame separate from the compression nuts and sleeves on the lower frame; and Fig. 7(a) is a top view, Fig. 7(b) is a side view, and Fig. 7(c) is an end view of one of the clips shown in Fig. 4. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Fig. 3 is an exemplary assembly, referred to by the general reference numeral 30, having an upper dental cast 32, a lower dental cast 34, and an articulator 36. The articulator 36 comprises an upper U-shaped frame 38, a lower U-shaped frame 40, a pair of springs 42, a pair of slip-joints 44, a pair of dowels 46, and clips 48, 50, 52, 54, 56, and 58. The upper and lower frames 38 and 40 are connected through a pair of hinges 60. The slip-joints 44 each have a compression sleeve (not shown) within a compression nut 62 that locks dowels 46 into their respective places. Slip-joints 44 allow dowels 46 to be individually locked into a number of positions. This allows both the height and the left-right tilt (referring to the view in Fig. 4) of hinges 60 to be adjusted in relation to frame 40. Fig. 4 shows details and the attachment positions of clips 48, 50, 52, 54, 56, and 58. Clips 48, 52, 54, and 58 are oblong, while clips 50 and 56 are round. The oblong shape allows each clip to grasp frames 38 and 40 in two places. This will prevent horizontal twisting of dental casts 32 and 34. Other than that just described, the actual shapes of the clips are essentially immaterial. The U-bend in frame 38 in the exemplary embodiment is such that there would be little room for, e.g., clip 48 to replace clip 50. Three points of attachment are minimally preferred for frame 38 to cast 32 and for frame 40 to cast 34. Clips 48, 50, 52, 54, 56, and 58 are preferably made of plastic such that frames 38 and 40 will easily snap into them and will be held securely in place. Preferably, clips 48, 50, 52, 54, 56, and 58 are glued to casts 32 and 34 using a high strength adhesive. Alternatively, clips 48, 50, 52, 54, 56, and 58 could be screwed into casts 32 and 34, or attached by similar means. The attachment can be made any number of suitable ways, and the above means are only exemplary. In an alternative embodiment, clips 48, 50, and 52 are replaced by one very large plastic clip that snaps onto frame 38 in at least three places (to stabilize the plane of dental cast 32). Clips 54, 56, and 58 are also replaced by a very large plastic clip that snaps onto frame 40 in at least three places (to stabilize the plane of dental cast 34). Fig. 5 is perspective view of articulator 36 without the clips and dental casts mounted to it. Fig. 6 shows how dowels 46 can be pulled completely out of slip-joints 44. Dowels 46 can also be locked in slip-joints 44 at various positions by tightening compression nut 62. Dowels 46 preferably have lateral grooves or ridges to help the locking action and the outside of slip-joints 44 are knurled to aid in hand tightening or loosening. Since the frames 38, 40 are made up of wire and are U-shaped, there is some elasticity between the right side or leg r and the left side or leg l of each frame allowing twisting of each frame in its U-bent. Therefore, the right hand dowel 46r may be inserted into the right hand slip-joint 44r in Fig. 6 by a different amount than the left hand dowel 46l into the left hand slip-joint 44l and locked. This creates different distances between the right and left hand sides of the frames 38 and 40, and each distance may be chosen as desired. Therefore, the slip-joint 44r - dowel 46r - combination is an adjusting means for adjusting the relative distance between the right side of the upper frame 38 to the right side of the lower frame 40, and the slip-joint 44l - dowel 46l - combination is an adjusting means for the left side of the articulator 36. Figs. 7(a-c) illustrate details of clip 48, and are also exemplary of clips 50, 52, 54, 56, and 58. Each clip has a base member 70 and at least one pair of tongues or ribs 71, 72 which define a channel or passage 73 for a leg of the wire frames 38, 40 to be inserted. The cross-section of the channel or passage 73 is such that a part of frame 38 snaps into clip 48. Engagement is by friction and may include a component of interlocking engagement. Three clips 48, 50, 52 or 54, 56, 58 are necessary to define a path so that a first position of the upper frame 38 or a second position of the lower frame 40 are unequivocally defined. Frame 38 can be pried or twisted out of clip 48 and then later snapped back into place. Clip 48 is permanently secured to dental cast 32 and is disposable. Frame 38 is preferably plated with chrome or nickel. Alternatively stainless steel can be used. A smooth finish on frame 38 will help clip 48 snap on and off frame 38 easily. In any case, the clips 50, 52, 54, 56 and 58 are attachment means for securing directly to the upper and lower dental casts 32, 34 and directly to the upper and lower frames 38 and 40. No plaster is needed for attachment purposes. Therefore, the attachment means are able to non-destructively release the upper and lower casts from the upper and lower frames and are able to directly recapture the frames, without the help of plaster (and therefore the articulator can be termed "plasterless").

Claims: An articulator (36) for registering an upper dental cast (32) to a lower dental cast (34) comprising an upper frame (38) with left (l) and right (r) sides and a lower frame (40) with left (l) and right (r) sides; at least one hinge member (60) engaged to one of the frames such that one frame can be pivoted relative to the other frame; coupling means (42) flexibly connecting the upper frame (38) to the lower frame (40); non-destructive detachable connection means (44, 46) joined to one of the frames for disengaging the upper and lower frames (38, 40) such that the upper and lower frames (38, 40) may be separated; characterized by clip means (48-58) adapted to be secured directly to said upper dental cast (32) and to engage the upper frame (38) so defining a predetermined (first) postion for the upper dental cast (32), and to be secured directly to said lower dental cast (34) and to engage the lower frame (40) so defining a predetermined (second) position for the lower dental cast (34), the clip means (48-58) being able to non-destructively release said upper dental cast (32) and said lower dental cast (34) from the upper and lower frames (38, 40), respectively, and able to directly recapture the upper and lower frames such that the clip means (48-58) and the frames (38, 40) can be repeatedly separated but with the predetermined positions substantially repeated upon securing the clip means to the frames. The articulator of claim 1 wherein said clip means (48-58) each comprise a base member (70) and at least a pair of tongues or ribs (71, 72) defining a channel for snapping onto the frame (38, 40). The articulator of claim 1 or 2 wherein at least three clips (48, 50, 52) are attached to said upper cast (32) along a path that follows said upper frame (38), and at least three clips (54, 56, 58) are attached to said lower cast (34) along a path that follows said lower frame (40). The articulator of any of claims 1 to 3 wherein said clips (48-58) are made of plastic and are cemented onto the casts (32, 34). The articulator of any of claims 1 to 3 wherein said clips (48, 58) are made of plastic and are screwed into the casts (32, 34). The articulator of any of claims 1 to 5 wherein said upper and lower frames (38, 40) are made up of wire. The articulator of any of claims 1 to 6 further comprising right adjusting means (44r, 46r) coupled to the frames (38, 40) to adjust the relative distance between said right side (r) of the upper frame (38) and said right side (r) of the lower frame (40) and left adjusting means (441, 461) coupled to the frames to adjust the relative distance between said left side (l) of the upper frame (38) and said left side (l) of the lower frame (40). The articulator of claim 7 wherein the left and right adjusting means each comprise a dowel (46) and a slip-joint (44), said dowels (46) being connected to one (38) of said frames and said slip-joints (44) being connected to the other (40) of said frames. The articulator of any of claims 1 to 8 wherein said non-destructive detachable connection means (44, 46) comprise a dowel (46) and a compression sleeve and nut (62), said dowel (46) being connected to one (38) of said frames and said compression sleeve and nut (62) being connected to the other (40) of said frames, said dowel (46) being adapted to be inserted into said compression sleeve and nut (62). The articulator of any of claims 1 to 9 wherein the coupling means comprises springs (42). A method of plasterless fixing of an upper dental cast (32) and a lower dental cast (34) to an articulator having an upper frame (38) and a lower frame (40) comprising the steps of forming a first attachment means (48, 50, 52) having at least three attachment places on said upper dental cast (32) by fixing clip means on the upper side of the upper dental cast (32); securing said upper dental cast (32) directly to said upper frame (38) in a first predetermined position by frictionally engaging said upper frame (38) and said first attachment means (48, 50, 52); forming a second attachment means (54, 56, 58) having three attachment places on said lower dental cast (34) by fixing clip means on the lower side of the lower dental cast (34); and securing said lower dental cast (34) directly to said lower frame (40) in a second predetermined position by frictionally engaging said lower frame (40) and said second attachment means (54, 56, 58) such that the frames can be non-destructively released from the casts and then recaptured in substantially said first and second predetermined positions. A method of arranging an upper dental cast (32) to a lower dental cast (34) following the steps of claim 11 and with an articulator (36) having left (l) and right (r) sides of the frames, further comprising the steps of adjusting the relative distance between said right side (r) of the upper frame (38) and said right side (r) of the lower frame (40) by shifting relatively to one another a right side dowel (46r) and a right side slip-joint (44r) which are respectively connected to said upper and lower frames (38, 40), and locking the slip-joint in an appropriate position, and adjusting the relative distance between said left side (l) of the upper frame (38) and said left side (l) of the lower frame (40) by shifting relatively to one another a left side dowel (46l) and a left side slip-joint (44l) which are respectively connected to said upper and lower frames (38, 40), and locking the slip-joint in an appropriate position.

Inventors: CALLNE LARS E, CALLNE, LARS E.
Applicants: NU LOGIC DENTAL MFG INC, NU-LOGIC DENTAL MFG., INC.
Application year: 1991
Main classification: A61C11
IPC codes: A61C11