Polycarbonate resin composition containing graft-copolymer

Abstract: A resin composition comprising (A) 50 to 99 % by weight of a polycarbonate and (B) 1 to 50 % by weight of a graft-copolymer; the graft copolymer (B) prepared by graft-polymerizing a monomer mixture (2) comprising mainly 40 to 100 % by weight of a C₁ to C₆ alkyl acrylate onto a rubber polymer (1) prepared by copolymerizing 60 to 100 % by weight of a C₆ to C₁₀ alkyl acrylate, and small amounts of a crosslinking compound and a graftlinking monomer. The resin composition is remarkably excellent in impact strength at low temperature as well as is excellent in thermal stability and weatherability.

Description: The present invention relates to a resin composition, and more particularly to a resin composition comprising a polycarbonate resin and a graft-copolymer prepared by graft-polymerizing a monomer mixture onto a rubber polymer, which is excellent in thermal stability, weatherability and impact strength at a low temperature and suitable for use of outside parts for automobiles. Recently, engineering plastics such as polycarbonate resins have been extensibly used for outside parts for automobiles. They have been required to have an excellent impact strength at a low temperature in a temperature range of -40° to -10°C , in addition to an excellent thermal stability on on-line coating and weatherability. The impact strength at low temperature is shown by a transition temperature from a ductile fracture region to a brittle fracture region (a brittle-ductile transition temperature, hereinafter referred to as "B-D transition temperature"). The lower the B-D transition temperature, the more excellent the impact strength at low temperature. Although the polycarbonate resin is an engineering plastic having excellent impact strength, weatherability, mechanical properties and physical properties, its B-D transition temperature is high compared to the above-mentioned temperature range. Accordingly, the outside parts for automobiles prepared from the polycarbonate resin alone are insufficient in impact strength at low temperature. Nevertheless, methods for improving the B-D transition temperature of the polycarbonate resins have hitherto been scarcely proposed, and some methods for improving the impact strength at room temperature or the processability, as mentioned below, have been merely proposed. For instance, Japanese Examined Patent Publication No. 38-15225 proposes a method wherein an ABS resin prepared by graft-polymerizing styrene and acrylonitrile onto a butadiene rubber polymer is admixed with a polycarbonate resin. Also, Japanese Examined Patent Publication No. 39-71 proposes a method wherein an MBS resin prepared by graft-polymerizing methyl methacrylate and styrene onto a butadiene rubber polymer, which has hitherto been known as a reinforcement for vinyl chloride resins, is admixed with the polycarbonate resin. The resin compositions according to the above-mentioned Japanese publications, however, have defects that the thermal stability and weatherability are poor, caused by, probably, the butadiene components. On the other hand, Japanese Examined Patent Publication No. 48-29308 proposes that in order to improve the thermal stability and weatherability, a graft copolymer using an alkyl acrylate polymer as a rubber component is admixed with the polycarbonate resin. According to the above-mentioned method, as the alkyl acrylate, alkyl acrylates having an alkyl group with 5 or less carbon atoms, particularly n-butyl acrylate, are mainly used because they are cheap and can be easily handled. Although the above-mentioned composition can be improved in thermal stability and weatherability, it is higher in B-D transition temperature than the composition using the butadiene rubber polymer. Different polycarbonate compositions are described in EP -A- 0 186 917, EP -A- 0 297 517, US -A- 4,378,449, DE -A- 2 037 419, EP -A- 464 462, EP -A- 0 456 030 and EP -A- 0 362 786. As mentioned above, a resin composition containing a graft-copolymer which is satisfactory in all of the thermal stability, the weatherability and the impact strength at low temperature shown by the B-D transition temperature cannot be obtained according to the conventional methods. An object of the present invention is to provide a resin composition comprising mainly a polycarbonate resin which is excellent in all of the thermal stability, the weatherability and the impact strength at low temperature. This and other objects of the present invention will become apparent from the description hereinafter. It has now been found that when a graft - copolymer using a C 6 to C 10 alkyl acrylate polymer as a rubber component is admixed with a polycarbonate resin in a predetermined weight ratio, a resin composition having excellent impact strength at low temperature shown by the B-D transition temperature and having excellent properties can be obtained. It has hitherto been known that the glass transition temperature of an alkyl acrylate homopolymer depends an the number of carbon atoms of the alkyl group in the alkyl acrylate, and that homopolymers of an alkyl acrylate having an alkyl group with 6 or more carbon atoms have a lower glass transition temperature than homopolymers of an alkyl acrylate having an alkyl group with 5 or less carbon atoms such as n-butyl acrylate (Polymer Handbook, 2 , 1975). However, it has not been attempted at all to change the number of carbon atoms of the alkyl group in an alkyl acrylate used in the rubber component of a graft-copolymer to be incorporated in a poycarbonate resin, thereby improving the B-D transition temperature of the polycarbonate resin. Further, it has not been known that the B-D transition temperature is improved by particularly using a C 6 to C 10 alkyl acrylate. In accordance with the present invention, there is provided a resin composition comprising: (A) 50 to 99 % by weight of a polycarbonate resin and (B) 50 to 1 % by weight of a graft-copolymer; wherein said graft-copolymer (B) is obtainable by graft-polymerizing (2) 50 to 15 parts by weight of a monomer or a monomer mixture comprising (a) 40 to 100 % by weight of an alkyl methacrylate having a C 1 to C 6 alkyl group, (b) 0 to 60 % by weight of at least one monomer selected from the group consisting of an alkyl acrylate having a C 1 to C 8 alkyl group and an unsaturated nitrile compound, and (c) 0 to 30 % by weight of a monomer copolymerizable therewith onto (1) 50 to 85 parts by weight of a rubber polymer obtainable by copolymerizing, in the absence of a crosslinking agent, (i) 60 to 100 % by weight of an alkyl acrylate having a C 6 to C 10 alkyl group excepting a C 6 alkyl group, (ii) 40 to 0 % by weight of a copolymerizable monomer therewith, said copolymerizable monomer being at least one member selected from the group consisting of an alkyl acrylate having an alkyl group with 5 or less carbon atoms or 11 or more carbon atoms, acrylic acid, a metal salt of acrylic acid, acrylamide, an N-substituted acrylamide, an alkyl methacrylate, methacrylic acid, a metal salt of methacrylic acid, methacrylamide, an N-substituted methacrylamide, an aromatic vinyl compound, acrylonitrile, methacrylonitrile, a vinyl ether compound, a vinyl ester compound, a halogenated vinyl compound and a halogenated vinylidene compound, and (iii ) 0.01 to 3 parts by mole, based on 100 parts by mole of the total of the components (i) and (ii), of a graftlinking monomer, the total amount of the components (1) and (2) being 100 parts by weight. Fig. 1 is a graph showing a relationship between an Izod-impact strength V-notched concerning a 1/4 inch bar and a measuring temperature; and Fig. 2 is a graph showing a relationship between an Izod-impact strength V-notched concerning a 1/8 inch bar and a measuring temperature. The resin composition of the present invention can be obtained by mixing the graft-copolymer (B) prepared by graft-polymerizing the monomer mixture (2) comprising the alkyl methacrylate as the main component onto the rubber polymer (1) comprising mainly the alkyl acrylate having excellent thermal stability and weatherability with the polycarbonate resin (A). In the present invention, it has first been found that when an alkyl acrylate having a C 6 to C 10 alkyl group is used in the rubber polymer, the B-D transition temperature can be remarkably improved as compared to the composition using the alkyl acrylate having an alkyl group with 5 or less carbon atoms, which has hitherto been widely used, particularly n-butyl acrylate. That is, when the alkyl acrylate having a C 6 to C 10 alkyl group is used, though the improvement of the impact strength at room temperature, which is a usual problem to be solved, is not so remarkably exhibited, the impact strength at low temperature, which has recently grown into an important matter, can be remarkably improved. Further, in the present invention, it has been found that it is very important to make the amounts of a graftlinking monomer small for producing the wanted low temperature property of the alkyl acrylate and making the B-D transition temperature low. That is, in the present invention, it is essential that crosslinking agent is not used and the amount of the graftlinking monomer is set at not more than 3 parts by mole, respectively. When each of the amounts of these components is more than 3 parts by mole, the B-D transition temperature cannot be sufficiently improved even if using the alkyl acrylate having a C 6 to C 10 alkyl group. In a composition wherein a graft-copolymer, prepared by graft polymerizing a monomer mixture comprising an alkyl methacrylate as the main component on a rubber polymer comprising an alkyl acrylate, having excellent thermal stability and weatherability, is mixed with the polycarbonate resin, when in the preparation of the rubber polymer an alkyl acrylate having a C 6 to C 10 alkyl group is used and the amounts of the graftlinking monomer are respectively set at not more than 3 parts by mole, the B-D transition temperature is remarkably improved, as a result, the polycarbonate resin composition which is excellent in all of the thermal stability, the weatherability and the impact resistance at low temperature can be obtained. The resin composition of the present invention is obtained by mixing the polycarbonate resin (A) with the graft-copolymer (B). The polycarbonate resin (A) can be obtained by reacting a bis(hydroxyaryl)alkane such as 2,2-bis(4'-hydroxyphenyl)propane with a carbonic diester such as diphenyl carbonate or phosgene. The graft-copolymer (B) is obtained by graft-polymerizing the monomer mixture (2) on the rubber polymer (1). The rubber polymer (1) is obtained by copolymerizing (i) 70 to 100 % by weight, of an alkyl acrylate having a C 6 to C 10 alkyl group excepting a C 6 alkyl group, (ii) 30 to 0 % by weight, more preferably from 20 to 0 % by weight, of a copolymerizable monomer therewith, and (iii) 0.01 to 3 parts by mole, preferably from 0.01 to 2.5 parts by mole, based on 100 parts by mole of the total of the components (i) and (ii), of a graftlinking monomer. As the alkyl acrylate component (i), an alkyl acrylate having an alkyl group with 6 to 10 carbon atoms excepting a C 6 alkyl group is used. If an alkyl acrylate having an alkyl group with 5 or less carbon atoms or an alkyl acrylate having an alkyl group with 11 or more carbon atoms is used, a satisfactorily low B-D transition temperature cannot be obtained. Examples of the alkyl acrylates (i) are, for instance n-heptyl acrylate, n-octyl acrylate, 6-methylheptyl acrylate, 2-ethylhexyl acrylate, n-nonyl acrylate, 7-methyloctyl acrylate, n-decyl acrylate, 8-methylnonyl acrylate, and the like. Among them, the alkyl acrylates having a C 8 alkyl group are preferable. More preferred, there are n-octyl acrylate, 6-methylheptyl acrylate and 2-ethylhexyl acrylate. The alkyl acrylate (i) may be used alone or as a mixture thereof. The alkyl acrylate (i) can be replaced by the monomer (ii) copolymerizable with the alkyl acrylate (i) in an amount of not more than 30 % by weight, more preferably not more than 20 % by weight. Examples of the copolymerizable monomers (ii) are, for instance, alkyl acrylates having an alkyl group with 5 or less carbon atoms or 11 or more carbon atoms, acrylic acid, metal salts of acrylic acid, acrylamide, N-substituted acrylamides, alkyl methacrylates, methacrylic acid, metal salts of methacrylic acid, methacrylamide, N-substituted methacrylamides, aromatic vinyl compounds, acrylonitrile, methacrylonitrile, vinyl ether compounds, vinyl ester compounds, halogenated vinyl compounds, halogenated vinylidene compounds, and the like. The copolymerizable monomer (ii) may be used alone or as a mixture thereof. A crosslinking agent has two or more functional groups, each functional group being the same in reactivity as the others. In contrast, the graftlinking monomer used in the present invention has two or more functional groups, at least one functional group being different in reactivity from the others. Examples of the graftlinking monomers (iii) are, for instance, allyl methacrylate, allyl acrylate, and the like. The graftlinking monomers (iii) may be used alone or as a mixture thereof. In the present invention, no crosslinking agent is used.- Also, the amount of the graftlinking monomer is from 0.01 to 3 parts by mole, based on 100 parts by mole of the total of the components (i) and (ii), preferably from 0.01 to 2.5 parts by mole. It is particularly important that the amounts of these components are adjusted to the above-mentioned ranges, for making the B-D transition temperature low. If the graft-copolymer prepared from the rubber polymer obtained by using more than 3 parts by mole of the graftlinking monomer is mixed with the polycarbonate resin, it is difficult to obtain a resin composition having a low B-D transition temperature. Also, it is preferable that the amounts of these components are made as small as possible so long as the other properties are not lowered. An excellent low temperature property that the alkyl acrylate originally possesses can be exhibited by making the amounts small. On the other hand, when the amount of the graftlinking monomer is less than 0.01 part by mole, the effect obtained by using the graftlinking monomer cannot be exhibited. In the present invention, as the monomer mixture (2) to be graft-polymerized onto the rubber polymer (1), a monomer mixture comprising (a) 40 to 100 % by weight, preferably from 50 to 100 % by weight, of an alkyl methacrylate having a C 1 to C 6 alkyl group, (b) 60 to 0 % by weight, preferably from 50 to 0 % by weight, of at least one monomer selected from the group consisting of alkyl acrylates having a C 1 to C 8 alkyl group and unsaturated nitrile compounds, and (c) 0 to 30 % by weight, preferably from 0 to 20 % by weight, of other monomers copolymerizable with the alkyl methacrylate (a) and the monomer (b). When the amount of the alkyl methacrylate (a) is less than 40 % by weight, or when the amounts of the monomer (b) and the monomer (c) are more than 60 % by weight and 30 % by weight respectively, the composition of the polycarbonate resin (A) mixed with the thus obtained graft copolymer is insufficient in impact strength at low temperature and thermal stability. Examples of the alkyl methacrylates (a) having a C 1 to C 6 alkyl group are, for instance, methyl methacrylate, butyl methacrylate, and the like. Examples of the alkyl acrylates having a C 1 to C 8 alkyl group are, for instance, ethyl acrylate, butyl acrylate, and the like. Examples of the unsaturated nitrile compounds are, for instance, acrylonitrile, methacrylonitrile, and the like. Examples of the copolymerizable monomers (c) are, for instance, alkyl methacrylate having an alkyl group with 7 or more carbon atoms, methacrylic acid, metal salts of methacrylic acid, methacrylamide, N-substituted methacrylamide, alkyl acrylates having an alkyl group with 9 or more carbon atoms, acrylic acid, metal salts of acrylic acid, acrylamide, N-substituted acrylamide, vinyl ether compounds, vinyl ester compounds, halogenated vinyl compounds, halogenated vinylidene compounds, maleimide, N-substituted maleimide, and the like. The monomer (c) may be used alone or as a mixture thereof. Among them, there is most preferred methyl methacrylate as the alkyl methacrylate (a), for improving the thermal stability and the impact strength at low temperature. The graft-copolymer (B) is prepared by graft-polymerizing 50 to 15 parts by weight of the monomer mixture (2) onto 50 to 85 parts by weight of the rubber polymer (1), the total amount of the components (1) and 5 (2) being 100 parts by weight, preferably graftpolymerizing 40 to 15 parts by weight of the monomer mixture (2) onto 60 to 85 parts by weight of the rubber polymer (1), in a usual emulsion polymerization to give a latex of the graft-copolymer (B). The obtained latex is spray-dried or after subjecting to salting-out or coagulating by an acid, it is filtered, washed and dried to give the desired graft-copolymer (B). During coagulation, an antioxidant or a ultraviolet stabilizer can be added. When the amount of the rubber polymer (1) is less than 50 parts by weight, the impact strength at low temperature is insufficiently exhibited. On the other hand, when the amount is more than 85 parts by weight, the graft-copolymer (B) tends to form a mass upon the recovery from the latex thereof, so it is difficult to uniformly mix the graft copolymer (B) with the polycarbonate resin (A). In the present invention, it is preferable to use the particles of the graft-copolymer (B) having a particle size of about 1000 Å to 5000 Å. The resin composition of the present invention can be obtained by mixing the graft-copolymer (B) with the polycarbonate resin (A). The mixing ratio of (A) to (B) depends on the use of the resin composition. In the present invention, 50 to 1 % by weight, preferably from 40 to 3 % by weight, of the graft-copolymer (B) is mixed with 50 to 99 % by weight, preferably 60 to 97 % by weight, of the polycarbonate resin (A). When the amount of the graft-copolymer (B) is more than 50 % by weight, excellent properties of the polycarbonate resin are not exhibited. On the other hand, when the amount of the graft-copolymer (B) is less than 1 % by weight, the effect obtained by using the graft-copolymer (B) is not exhibited. A mixing method of the polycarbonate resin (A) and the graft-copolymer (B) is not particularly limited, and known methods such as extrusion and roll-kneading method can be adopted. The present invention is more specifically described and explained by means of the following Examples in which all % and part are by weight unless otherwise noted. Example 1 [I] Preparation of a seed used in preparation of a rubber polymer (1) A glass reactor was charged with a mixture [I] as shown below. Mixture [I] Distilled water 250 parts Potassium rhodinate 0.5 part Sodium oleate 0.5 part Formaldehyde polycondensate of 0.2 part naphthalenesulfonate (commercially available from Kao Atlas Kabushiki Kaisha under the trademark " Demol N" ) Sodium formaldehyde sulfoxylate (SFS) 0.2 part Na 3 PO 4 .12H 2 O 0.45 part EDTA.2 Na 0.008 part Ferrous sulfate. 7H 2 O 0.002 part The temperature of the reactor was elevated to 40°C in an atmosphere of nitrogen with stirring, then 5 % of a monomer mixture of 100 parts of n-octyl acrylate, 0.5 part of allyl methacrylate and 0.2 part of cumene hydroperoxide was added to the reactor. Then, 95 % of the remaining monomer mixture was added dropwise to the reactor over 4 hours. After the completion of the addition, the post-polymerization was conducted for 1.5 hours to complete the polymerization. The yield of the obtained rubber latex was 97 % and the average particle size was 0.09 µm (900 Å). [II] Preparation of a rubber copolymer (1) Seed polymerization was conducted, using the rubber latex obtained in the reaction (I) as seeds. That is, a glass reactor was charged with a mixture (II) as shown below. Mixture [II] Distilled water 250 parts Rubber latex obtained in reaction (I) 10 parts (solid matter) Demol N 0.2 part EDTA. 2Na 0.008 part Ferrous sulfate.7 H 2 O 0.002 part The temperature of the reactor was elevated to 40°C in an atmosphere of nitrogen with stirring, then a monomer mixture of 90 parts of n-octyl acrylate, 0.45 part of allyl methacrylate and 0.2 part of cumene hydroperoxide was continuously added to the reactor over 4 hours, simultaneously with addition of 20 parts of a 5 % aqueous solution of sodium oleate over 4 hours. After completion of the addition, 0.05 part of cumene hydroperoxide was added to the reactor, and the post-polymerization was conducted for 2 hours to give a rubber latex in a conversion of 97 %. An average particle size of the latex was 0.2 µm (2000 Å). [III] Preparation of a graft-copolymer (B) A glass reactor was charged with a mixture [III] as shown below. Mixture [ III] Rubber latex obtained in the reaction (II) 70 parts (solid matter) Demol N 0.2 part EDTA.2 Na 0.004 part Ferrous sulfate. 7H 2 O 0.001 part The temperature of the reactor was elevated to 45°C in an atmosphere of nitrogen with stirring, then a monomer mixture of 21 parts of methyl methacrylate, 9 parts of styrene and 0.2 part of cumene hydroperoxide was continuously added to the reactor over 3 hours. After completing the addition, 0.05 part of cumene hydroperoxide was added to the reactor, and the post-polymerization was conducted for 2 hours to give a graft-copolymer latex in a conversion of 97 %. The graft-copolymer latex was subjected to salting-out, dehydrated and dried to give a graft-copolymer (B). Then, a mixture of 90 % of a polycarbonate resin (commercially available from Teijin Kasei Kabushiki Kaisha under the trade mark " L-1250") and 10 % of the graft- copolymer (B) obtained in the reaction [III], and 1.0 part, based an 100 parts of the mixture of the polycarbonate resin and the graft copolymer (B), of a phosphorus stabilizer (commercially available from Nissan Ferro Organic Chemistry Co., Ltd. under the trademark " Ferro-904") was kneaded and extruded at a resin temperature of 270°C by using a vent-type twin-screw extruder (40 m/m, L/D=28) to give pellets. After drying the pellets at 120 °C for 2 hours, injection molding was conducted to give samples for testing the impact strength (6.35 mm (1/4 inch) bar and 3.16 mm (1/8 inch) bar, respectively). The Izod impact strength V-notched was measured according to JIS K 7110, using the 6.35 mm (1/4 inch) bar and the 3.16 mm (1/8 inch) bar respectively, while changing the measuring temperature. Figs. 1 and 2 are graphs showing the measuring temperature entered to the horizontal axis in the rectangular coordinate and the Izod impact strength (kg.cm/cm) entered to the vertical axis, respectively. Fig. 1 shows the results of the Izod impact strength V-notched with respect to the 6.35 mm (1/4 inch) bar and Fig. 2 shows the results of the Izod impact strength V-notched with respect to the 3.16 mm (1/8 inch) bar. From Figs. 1 and 2, a temperature at which the Izod impact strength changes from not less than 45 kg.cm/cm to less than 45 kg.cm/cm was determined as the B-D transition temperature. The results are shown in Table 1. Abbreviations in Tables 1 to 3 and Figs. 1 and 2 are as follows. BA: n-Butyl acrylate OA: n-Octyl acrylate 2-EHA: 2-Ethylhexyl acrylate LA: n-Lauryl acrylate AIMA: Allyl methacrylate DAP: Diallyl phthalate Example 2 and Comparative Examples 1 and 2 A graft-copolymer (B) was prepared in the same manner as in Example 1 except that an alkyl acrylate shown in Table 1 was used instead of n-octyl acrylate. Samples for testing the Izod impact strength were prepared in the same manner as in Example 1. Then, the Izod impact strength was measured and the same graphs as Figs. 1 and 2 were made from the results. From the graphs, the B-D transition temperature was determined in the same manner as in Example 1. The results are shown in Table 1. From Table 1, it would be recognized that though the resin compositions wherein the polycarbonate resin (A) is admixed with the graft-copolymer (B) prepared using an alkyl acrylate having a C 8 alkyl group, namely n-octyl acrylate (Ex. 1) or 2-ethylhexyl acrylate (Ex. 2) are not so greatly different in impact strength at room temperature from the resin composition wherein the polycarbonate resin is admixed with the graft-copolymer prepared using a C 4 alkyl acrylate, namely n-butyl acrylate (Com. Ex. 1), the B-D transition temperature of the compositions of Exs. 1 and 2 becomes remarkably low as compared to the composition of Com. Ex. 1. In other words, the compositions of the present invention are remarkably improved in impact strength at low temperature. Also, it would be recognized that when using the C 12 alkyl acrylate, namely lauryl acrylate, sufficient impact strength at low temperature cannot be obtained. Examples 3 and 4 and Comparative Examples 3 and 4 A graft copolymer was prepared in the same manner as in Example 1 except that an alkyl acrylate and a graftlinking monomer shown in Table 1 respectively were used. Then, samples for testing Izod impact strength were prepared, and the B-D transition temperature was decided in the same manner as in Example 1. The results are shown in Table 2. As shown in Table 2, even if using the C 8 alkyl acrylate, when the amount of the graftlinking monomer is more than 3 % by mole, the B-D transition temperature is remarkably shifted to a high temperature (Com. Exs. 3 and 4). From the results, it would be recognized that for obtaining a low B-D transition temperature, it is important to control the amount of the graftlinking monomer to a low value. Examples 5 to 8 and Comparative Examples 5 and 6 A graft-copolymer was prepared in the same manner as in Example 1 except that an alkyl acrylate and a graftlinking monomer shown in Table 3 were used in amounts shown in Table 3, respectively. Samples for testing Izod impact strength was prepared in the same manner as in Example 1. The Izod impact strength was measured and the B-D transition temperature was decided in the same manner as in Example 1. The results are shown in Table 3. Although, in Example 1, methyl methacrylate was used as the component (a) and styrene was used as the component (b) in the monomer mixture (2 ), other suitable monomers can be replaced so long as the mixture comprises a C 1 to C 6 alkyl methacrylate (a) as the main component and is compatible with the polycarbonate resin. As mentioned above, the resin composition of the present invention is excellent in physical properties such as impact strength at low temperature shown by the B-D transition temperature. In addition to the ingredients used in the Examples, other ingredients can be used in the Examples as set forth in the specification to obtain substantially the same results.

Claims: A resin composition comprising: (A) 50 to 99 % by weihgt of a polycarbonate resin and (B) 50 to 1 % by weight of a graft-copolymer, wherein said graft-copolymer (B) is obtainable by graft-polymerizing (2) 50 to 15 parts by weight of a monomer or a monomer mixture comprising (a) 40 to 100 % by weight of an alkyl methacrylate having a C 1 to C 6 alkyl group, (b) 0 to 60 % by weight of at least one monomer selected from the group consisting of an alkyl acrylate having a C 1 to C 8 alkyl group and an unsaturated nitrile compound, and (c) 0 to 30 % by weight of a monomer copolymerizable therewith, onto (1) 50 to 85 parts by weight of a rubber polymer obtainable by copolymerizing, in the absence of a crosslinking agent, (1) 70 to 100 % by weight of an alkyl acrylate having a C 6 to C 10 alkyl group excepting a C 6 alkyl group, (ii) 30 to 0 % by weight of a copolymerizable monomer therewith, said copolymerizable monomer being at least one member selected from the group consisting of an alkyl acrylate having an alkyl group with 5 or less carbon atoms or 11 or more carbon atoms, acrylic acid, a metal salt of acrylic acid, acrylamide, an N-substituted acrylamide, an alkyl methacrylate, methacrylic acid, a metal salt of methacrylic acid, methacrylamide, an N-substituted methacrylamide, an aromatic vinyl compound, acrylonitrile, methacrylonitrile, a vinyl ether compound, a vinyl ester compound, a halogenated vinyl compound and a halogenated vinylidene compound, and (iii) 0.01 to 3 parts by mole, based an 100 parts by mole of the total of the components (i) and (ii), of a graftlinking monomer, the total amount of the components (1) and (2) being 100 ports by weight. The composition of Claim 1, wherein said alkyl acrylate (i) is at least one member selected from the group consisting of n-heptyl acrylate, C 8 alkyl acrylates, n-nonyl acrylate, 7-methyloctyl acrylate, n-decyl acrylate and 8-methylnonyl acrylate. The composition of Claim 1, wherein said alkyl acrylate (i) is a C 8 alkyl acrylate. The composition of Claim 1, wherein said alkyl acrylate (i) is at least one member selected from the group consisting of n-octyl acrylate, 6-methylheptyl acrylate and 2-ethylhexyl acrylate. The composition of any one of Claims 1 to 4, wherein the amount of said graftlinking monomer is from 0.01 to 2.5 parts by mole per 100 parts by mole of the total of the components (i) and (ii). The composition of any one of Claims 1 to 5, wherein said graftlinking monomer is at least one member selected from the group consisting of allyl methacrylate and allyl acrylate .

Inventors: AOYAMA TAIZO, HOSOI HIDEKI, HOSOKAWA KENZI, NAGATA NORIO, AOYAMA, TAIZO, HOSOI, HIDEKI, HOSOKAWA, KENZI, NAGATA, NORIO
Applicants: KANEGAFUCHI CHEMICAL IND, KANEGAFUCHI KAGAKU KOGYO KABUSHIKI KAISHA
Application year: 1991
Main classification: C08L69
IPC codes: C08L69, C08L51