Method of forming a color filter for a liquid crystal color display apparatus

Abstract: The present invention discloses a method of forming a color filter to be mounted on a transparent substrate (1) with electrodes of a liquid crystal display apparatus. The method comprises extending liquid crystal driving terminal portions of transparent electrodes (2) on a transparent substrate (1) so as to be doubled in level except one color portion to form terminals for electrodeposition (2A,2B), forming the liquid crystal driving terminal portions with a protective film (3) so as to have a notch (4) for exposing an end edge portion of a non-extended driving terminal of one color, forming the exposed portion of the terminal into a terminal for electrodeposition of that color, coating reuqired terminals for electrodeposition with a conductive material (5) having a flow property at the time of electrodeposition to place them in a conductive state, and applying a current between the transparent electrode and the opposed electrode in the electrodeposition bath liquid to form a color filter having a predetermined color on only the predetermined transparent electrode by electrodeposition.

Description: BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a method of forming a color filter to be mounted on a transparent substrate with electrodes of a liquid crystal display apparatus, and more particularly, to the processing of energizing terminal portions in case of using an electrodeposition process. Description of Prior Art In the case where a color filter is formed on a dot matrix type liquid crystal display apparatus by an electrodeposition process, generally, the color filter is formed, as shown in FIG. 3, by extending crystal driving terminals of electrodes on the signal side, providing terminals 21A, 21B and 21C for conduction during electrodeposition, placing only required electrodes into conduction by conductive material 22A such as conductive tapes, silver paste, etc. from those extended farthest from a display area, immersing transparent electrodes into an electrodeposition bath liquid so that the transparent electrodes face to opposed electrodes in the liquid, and applying a current between the selected transparent electrode and opposed electrode to form a color filter on only the required electrode. When the color filter has been calcinated, the filter will be an insulating article. Therefore, in the case where the second color electrode is placed in conductive state by a conductive material 22B for electrodeposition and a current is applied between the transparent electrode and the opposed electrode, non-conduction is formed between the first color electrode and the opposed electrode, and only the second color electrode is subjected to electrodeposition. Similarly, when the third color electrode is placed in conductive state by a conductive material for electrodeposition 22c and a current is applied between the transparent electrode and the opposed electrode, the third color electrode is subjected to electrodeposition. In this manner, a color filter having the required number of colors is formed. In this case, it is necessary to cover a portion of a liquid crystal driving terminal by a protective material 23 which can be removed later so that a color filter is not formed. However, in the case of the energizing means as described above, the electrodes required for the electrodeposition process are unnecessary regions as LCD panels. Therefore, an area of an LCD panel that can be manufactured by using a glass substrate of the same dimension is small as compared with other color filter forming processes. For example, in the case where a color filer of three colors is formed, generally, a length of an electrode of 3 to 5 mm per color is required, and therefore, a width of about 9 to 15 mm in total on the glass substrate is required. Further, when a central portion of a signal electrode is divided in order to increase the number of display lines due to the duty drive, terminals are necessary on both sides of a panel, requiring the width twice of the case where the central portion is not divided. Furthermore, in the case where the signal electrode is divided and in the case where a plurality of patterns are arranged on one and the same glass substrate in a direction in which terminals are adjacent to each other, the width required by the terminal for electrodeposition further increases. Document FEINWERKTECHNIK + MESSTECHNIK; Vol. 93, No. 3, April 1985, DE, pages 117-118; T. Ishida et al., describes a method of forming a color filter in which color layers are formed on transparent electrodes in a dispersion bath containing a galvanically separable polymer, dispersion agents, and pigments. The galvanically deposited polymer is non-conductive and the thickness of the polymer layer is adjusted by the voltage supplied to the electrode. The transparent conductive layer is made by chemical vapor deposition onto a glass substrate. The three color layers contain a red, green, or blue pigment, respectively, and are sucessively galvanically separated on the transparent electrodes by supplying a dc voltage to them. SUMMARY OF THE INVENTION It is an object of the present invention to provide a method of forming a color filter for a liquid crystal display apparatus which can considerably reduce an area on a transparent substrate during electrodeposition. According to the present invention, there is provided a method of forming a color filter according to claim 1. Claim 2 describes a preferred development. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view showing an embodiment of the present invention; FIG. 2 is a sectional view taken on line II-II of FIG. 1; and FIG. 3 is a plan view showing a conventional example. DESCRIPTION OF THE PREFERRED EMBODIMENT The present invention will be described in detail with reference to the drawings. FIGS. 1 and 2 show the case where a 3-color color filter is formed on a glass substrate with transparent electrodes of a dot matrix type LCD by an electrodeposition process. Liquid crystal driving terminals of transparent electrodes 2 on a glass substrate 1 are extended so that two color portions thereof to provide a first color terminal for electrodeposition 2A and a second color terminal for electrodeposition 2B. The liquid crystal driving terminal portion is coated with a protecting photoresist 3. In this case, a notch 4 is provided so that an end edge of a third color terminal is exposed. The exposed terminal portion serves as a third color terminal for electrodeposition 2C. That is, the third color terminal serves as a terminal for liquid crystal drive and electrodeposition. The protective film is formed by photolithography so as to have the notch 4, and is removed by a NaOH aqueous solution after electrodeposition. On the other hand, a conductive material 5 is coated from a terminal for electrodeposition farthest from a display area A in order that an electrode required when electrodeposition takes place. In the present embodiment, the first color terminal 2A is farthest, and the second color terminal 2B and the third color terminal 2C follow in that order. The conductive material 5 is to be coated at positions indicated at 5A, 5B and 5C. The conductive material 5 comprises a silver paste. This is because of the fact that the silver paste can contact into the terminal with less contact area while maintaining a sufficiently low resistance for electrodeposition. Thereby, a contact area between the silver paste 5 and the terminals 2A, 2B and 2C can be minimized, and the silver paste 5 is coated on the extreme end of the terminal for electrodeposition whereby even if the length of the terminal for electrodeposition is set to be 2 mm or less per color, a spacing of the silver paste between colors can be secured without any problem. When the third color terminal 2C is placed in conductive state, the notch 4 is completely filled up due to the flow property of the silver paste to positively prevent the electrodeposition of the color filter to the terminal portion. The silver paste 5 should be completely removed after a color filter has been electrodeposited in order to prevent short-circuit between terminals. Therefore, the sliver paste formed from a special resin as a binder is dried at a low temperature of 80 to 90°C, and the paste in the form of being coated on the glass substrate 1 is torn off. As described above, the liquid crystal driving terminal is protected by the photoresist 3, and the required terminals for electrodeposition 2A and 2B or 2C are placed in conductive state by the coating of the silver paste 5. The thus formed glass substrate 1 is immersed into an electrodeposition bath liquid so that the transparent electrodes face to the opposed electrodes in the liquid, and when a current is applied between the transparent electrodes and the opposed electrodes, a color filter having a predetermined color is formed on only a predetermined transparent electrode by electrodeposition. Examples of detailed numerical values will be shown below. In an ITO electrode having a pitch of terminal portions - 100 µm, a width of terminal - 50 µm, and a sheet resistance - 10 Ω/square, a silver paste was coated over the width of 2 mm. A length of a portion exposed from a notch 4 of a photo resist 3 of a third-color electrode 2C for electrodeposition is set to 0.5 mm, and a length of a first and second color terminals for electrodeposition is set to 2 mm and electrodeposition was carried out. Color filters for all of these three colors were formed on the electrodes of a display area. In this case, the width of the area on the glass substrate required for electrodeposition per one row of terminals is 2 mm for the first color and 2 mm for the second color, 4 mm in total. Considering the conventional process, if the length of terminal per color is set to 3 mm, 9 mm in total results. Therefore, a color filter by the electrodeposition can be formed with a space half or less as compared with the conventionl process. As described above, according to the present invention, the silver paste is used as the conductive material, and a protective film for a terminal portion is formed so that a terminal for electrodeposition for one color portion also serves as a liquid crystal driving terminal portion. Therefore, an area of an energizing terminal portion required for electrodeposition can be considerably reduced, and a rate of an effective display space occupied on the glass substrate can be considerably increased. Accordingly, it is possible to manufacture a number of liquid crystal panels on one and the same substrate, thus greatly contributing to the reduction in the manufacturing cost.

Claims: A method of forming a color filter on a dot-matrix liquid crystal display substrate (1), said substrate (1) having parallel transparent electrodes (2) thereon, said method comprising extending said electrodes (2) by a first length so as to constitute driving terminals and further extending only those electrodes corresponding to one or more predetermined filter colors other than a first predetermined filter color by a respective one or more further lengths so as to constitute respective sets of terminals (2A, 2B) for electrodeposition; coating said driving terminals with a protective photoresistive material (3) and carrying out photolithography so as to provide notches (4) in said protective coating (3) each notch (4) exposing the end of a respective one (2A) of said driving terminals corresponding to said first predetermined color; coating a strip of conductive material (5) across the ends of the longest set of terminals for electrodeposition and carrying out electrodeposition so as to form regions of a second predetermined color; consecutively repeating said coating a strip of conductive material step and said electrodeposition step for any further sets of terminals (2B, 2C, ....) for electrodeposition so as to form regions of any further predetermined colors; and coating a strip of conductive material (5) across the ends of said driving terminals corresponding to said first predetermined color, the conductive material having a flow property such that said notches (4) are completely filled up, and carrying out electrodeposition so as to form regions of said first predetermined color, wherein said electrodeposition is carried out by applying a current between the transparent electrode and an opposed electrode in the electrodeposition bath liquid. A method of forming a color filter according to claim 1, wherein said conductive material (5) comprises a silver paste.

Inventors: AIZAWA MASANOBU, KANAGAWA SHINJI, SEKINE HISAO, YAMAUCHI SHIGEKAZU, AIZAWA, MASANOBU, KANAGAWA, SHINJI, SEKINE, HISAO, YAMAUCHI, SHIGEKAZU
Applicants: STANLEY ELECTRIC CO LTD, STANLEY ELECTRIC CO., LTD.
Application year: 1991
Main classification: G02F1
IPC codes: G02F1, G02B5