Whirl chamber powder inhaler

Abstract: Existing systems typically provide a single dose of an aerosol, whereafter a capsule is thrown away, which is harmful to the environment. Inhaler devices, for instance for CNSLD patients, wherein at each inhalation a capsule is placed therein, are frequently used in practice. Inhaler devices for several doses are still only commercially available on a limited scale. There are problems with these known inhaler devices in respect of their manageability and size, the required suction force on a mouth or nose piece and/or the accuracy of dosing. Known inhaler devices for several dosed are awkward to use and/or consist of a relatively large number of components, whereby manufacture becomes time-consuming and expensive. Such an inhaler device is known from EP-A-211595. The present invention provides a device for inhaling an aerosol, comprising: a reservoir (3) for storing a supply of medium for inhaling; an inhaling piece for sucking air (7) along a dose of medium for inhaling; and transporting means (11,55,56) for transporting a dose of medium for inhaling out of the reservoir, wherein a whirl chamber (16) is incorporated in the inhaling piece for taking the medium into the indrawn air with only a small suction force.

Description: The present invention relates to inhaler devices, in particular inhaler devices with which several doses can be administered. With such inhaler devices an aerosol is administered as medicine to the lungs, particularly the alveolar zone, by inhalation through nose or mouth. Existing systems typically provide a single dose of an aerosol, whereafter a capsule is thrown away, which is harmful to the environment. Inhaler devices, for instance for CNSLD patients, wherein at each inhalation a capsule is placed therein, are frequently used in practice. Inhaler devices for several doses are still only commercially available on a limited scale. There are problems with these known inhaler devices in respect of their manageability and size, the required suction force on a mouth or nose piece and/or the accuracy of dosing. Known inhaler devices for several doses are awkward to use and/or consist of a relatively large number of components, whereby manufacture becomes time-consuming and expensive. Such an inhaler device is known from EP-A-0 211 595. GB-A-1,118,341 discloses an inhalation device comprising: a reservoir for storing a supply of medium for inhaling; an inhaling piece for sucking air along a dose of medium for inhaling; and a whirl chamber for taking the medium into the indrawn air. In this known device an open cartrigde is placed inside the device, whereafter a lid is closed and a user places a mouth piece in the mouth. In this known device for every dose of medium for inhaling, the device has to be opened and closed again. The present invention provides a multi-dose aerosol inhaler device, comprising: a reservoir for storing a supply of medium or inhaling; an inhaling piece for sucking air along a dose of medium for inhaling; and a whirl chamber for taking the medium into the indrawn air, characterized by transporting means for actively transporting a dose of medium for inhaling out of the reservoir, said transporting means comprising a screw or worm, said medium being maintained under a certain pressure. The present invention provides an inhaler device that can be used in different positions. The operation of the inhaling piece, the transporting means and/or the whirl chamber are not adversely affected by the position of the inhaler device relative to the direction of the force of gravity. The whirling and high speed of the air are advantageous in obtaining particles for inhaling of a sufficiently small diameter (for instance smaller than 7, 5 or 1 µ m). The medium in the reservoir usually also comprises carrier material to cause the medium to flow easily, particularly from the reservoir to the whirl chamber where the particles for inhaling are then separated from the carrier particles (of usually greater diameter) by the shear forces generated by the air. Also in case the medium for inhaling does not comprise any carrier material, shear forces have to be applied thereto, since such inhaling medium is composed of complexes of relatively large diameter, for instance greater than 7 µ m. For inhalation into the alveolar zone the particle diameter also has to be reduced. With both types of medium there normally remains a non-inhalable fraction of for example 20% by vol. Transporting of the medium for inhaling takes place by means of a screw of worm since, as has been found in test, an accurate dose of medium can be transported herewith. Further preferred embodiments relate to the desired whirling of the air and the compactness of the inhaler device as specified in claims 2 - 8. In preference the inhaler device comprises two or more mutually interchangeable reservoirs with different medium. A patient then only needs to carry on inhaler device on his/her person, even when (s)he has to inhale different types of medium. Such reservoirs can be provided in a simple manner with a bayonet fitting for coupling to the remaining part of the inhaler device according to the present invention. Inhaler devices provided with a mixing chamber, wherein at each inhalation a capsule with a dose of medium is introduced, in addition to a reservoir for several doses of medium for inhaling are widely available, for instance for CNSLD patients. The medium for inhaling typically comprises a powder which during inhalation must be present in the air in a particular diameter of for instance less than 10 µ m, or less than 7, 5 or 1 µ m. To improve the transporting properties of the powder, carrier material can be incorporated therein with a particle diameter greater than the above mentioned diameter. Also when no carrier material in included in the powder, complexes of particles occur easily in the aerosol which have a diameter greater than above stated. Particles with a greater diameter than the above stated are undesirable in the aerosol as they cannot exert any medicinal effect, but can still result in irritations of the bronchial tubes, oral cavity and/or pharynx. It will be apparent that the present invention is not limited to the case wherein the medium is in powder form. Use of the device according to the present invention is equally conceivable for vaporized (liquid) medium. Further advantages, features and details of the present invention will be elucidated in the light of a description of preferred embodiments thereof with reference to the annexed drawing, in which: Fig. 1 shows a view, partly in section and partly in perspective, of an aerosol inhaler device Fig. 2 is the view of fig. 1 in the ready-for-use situation; Fig. 3 shows a view, partly in section and partly in perspective, of the aerosol inhaler device of fig. 1 and 2 for elucidation of several details thereof; Fig. 4 shows a view of an element to be included in the embodiment of fig. 1-3; Fig. 5 shows a partly broken away view in perspective of a preferred embodiment of the aerosol inhaler device according to the present invention; Fig. 6 is a view, partly in perspective and partly in section, of detail II of fig. 5; and Fig. 7A and 7B respectively show elements which can be incorporated in the embodiment as shown in fig. 5 and 6; and Fig. 8 shows a side view of an aerosol inhaler device. An aerosol inhaler device 1 according to the present invention comprises a housing 2 in which a reservoir 3 of inhalable material, which is medicinal in the embodiment shown, is held in a compressed state. Placed on the housing 2 is an inhaling piece 7, for example joined thereto in a manner not shown with a snap-on connection, so that after the reservoir has been emptied the inhaling piece can be placed on a new reservoir. The inhaling piece 7 is intended for placing on nose or mouth in order to be then sucked on. Placed over the inhaling piece 7 is a removable closing cap 8 provided with a protruding pin 9. As will be apparent particularly from fig. 2, when the closing cap 8 is removed, a plunger 11 is moved upward by means of the spring force of a second coil spring 12. The plunger 11 is provided with a recess between a top piece 13 and a bottom piece 14, wherewith a dose of powder can be transported in the desired dosage from the reservoir to a mixing space 16. As is indicated with the arrows, when the opening 17 is sucked on, suction takes place through three channels, of which the channels 18 and 19 are visible in the figure, and via whirling of the air a good mixing of the powder and the air is obtained in the desired manner. In preference the pin portion 9 of the closing cap 8 is provided with a tapering portion which fits into the conical opening 17 so that when the closing cap 8 is arranged the up and downward movable plunger 11 provided with a central channel 21 and the recess can be moved into the rest position shown in fig.1. For guiding the powder to the recess in the plunger the housing 2 is preferably provided with an upper piece 22 provided with collar-like portion 23 which protrudes into the powder reservoir. So that the powder-form material is carried well by the plunger, the latter is provided with a protrusion guided in a groove 24 that is arranged in the cylinder-shaped guiding 25 for the plunger, wherein this groove 24 causes the plunger to rotate slightly. In a further embodiment of the present invention (not shown), a shaft 40 provided with wing-like elements 41 can be included at the centre line of the device shown in fig. 1-3. Preferably a rotating mechanism is provided such that for every dose shaft 40 is rotated and powder is stirred by elements 41 whereby the flow of the powder is improved. The rotating mechanism can correspond to such mechanism as used in a ballpoint-pen for rotating the writing element thereof. The present inhaler device is suitable for giving a large number of doses and therefore for prolonged use. It can be manufactured from a comparatively small number of components, preferably of plastic. An embodiment of an inhaler device 51 (fig.5) is provided with a part 52 (fig.5, fig.6) in which is received a reservoir 53 for medium for inhaling in addition to a transporting mechanism 54 for transporting the medium out of the reservoir to a whirl chamber 55. The material for inhaling comprises carrier particles which are of minor importance in the effect on the bronchial tubes of a patient. These carrier particles are necessary however in order to prevent the medium M for inhaling from coagulating and thereby becoming barely transportable. For transporting the medium M in doses of precise size a screw or worm 56 is preferably used which can be operated using a rotating knob 57. It has been found in tests that such a transporting mechanism is capable of transporting a medium M with an accuracy of less than 5% out of the reservoir 53 into the whirl chamber 55 at each revolution of the opening 58 away from and up to a closing member 59 for this opening. The inhaler device is provided with an inhaling piece 11 for sucking in air via the nose or mouth of a patient along two feed channels 62 and 63 which are arranged in a peripheral wall 64 of the inhaler device. A flow of air, as designated with arrows F 1 , carries the medium brought into the whirl chamber 55 under cover plate 65 along a guide means 66 and then collides with the air flow designated with arrow F 2 which is drawn in along feed channel 63. With a comparatively small suction force great air speeds occur here, in addition to whirls when these air flows F 1 and F 2 collide with one another. Shear forces hereby occur which separate the particles with medicinal effect from the carrier particles which usually have a greater diameter than that of the medicinal particles. The member 16 for guiding the air (fig.7A) is provided on the side facing the feed channel 62 with a rounded form, while the side facing the feed channel 63 is sharp-edged and the angle is formed by flat wall porions 67 and 68 so that the air flow F 2 collides with the air flow F 1 transversely. In a further embodiment (not shown), the inhaler device according to the present invention is provided with a guide means 71 for guiding the air (fig.7B) partially similar to the guide means 66, but which is additionally provided with an air guide portion 72 rising in the direction of the inhaling piece 11 and preventing unwanted air, as indicated with arrow F 3 in fig. 1, on the side of the guide means 71 remote from the doses of medium for inhaling from passing into the inhaling piece 11. An inhaler device provided with such a guide means 71 therefore requires an even smaller suction force, which is particularly important in the case of children and older patients with lung disorders. The inhaler device according to the shown and described embodiment has, among others, the following advantages: the inhaler device is compact of structure and has a size such that it can easily be held in the hand; the inhaler device can be used in any desired position, with the inhaling piece horizontal or oriented upward or downward; the inhaler device requires little suction force, while great shear forces are applied to the medium or powder so that the medicinal particles are released from the carrier particles. A third embodiment of an inhaler device 81 (fig.8) according to the present invention comprises a schematically designated mixing chamber 82 in which a dosage for inhaling is mixed with air drawn into the mixing chamber 82 in a manner not shown. The inhaler device 81 can further be provided with a reservoir in which is received a supply of medium for inhaling, in addition to transporting means, likewise not shown, for transporting one dose of medium at a time out of this reservoir into the mixing chamber. Coupled to the mixing chamber 82 is a suction piece 83 comprising an inlet channel 84, an outlet channel 85 and a collecting chamber 86. The suction piece 87 is sucked on by the patient via nose or mouth. A fraction of the aerosol, designated with arrow B 2 whereof the particles have a comparatively large diameter, for example greater than 10, 7, 5 or 1 µ m, does not however reach the outlet channel 85 of the mass of the particles. These particles from the fraction B 2 are collected at the bottom of the collecting chamber 86 which must be emptied from time to time by releasing the cover 88. With the inhaler device (third embodiment) according to the present invention now proposed and still to be realized in practice, the angle enclosed by the centre lines of the outlet channel 85 and the inlet channel 84 has a value of approximately 60°, that is, the change of direction amounts to roughly 120°. The inlet channel is initially envisaged as having a diameter of approximately 1 cm, the outlet channel as having a diameter of 0.8 cm and the inlet channel as having a length of about 5 cm. The preferred embodiment shown is preferably realized in plastic. The figure is drawn to scale so that other proposed dimensions can be derived therefrom. The present invention is not limited to the preferred embodiment shown and described. The rights are determined by the claims following hereinafter.

Claims: An aerosol inhaler device (51), comprising: a reservoir (53) for storing a supply of medium (M) for inhaling; an inhaling piece (61) for sucking air along a dose of medium for inhaling; and a whirl chamber (55) for taking the medium into the indrawn air, characterized by transporting means (54) for actively transporting a dose of medium for inhaling out of the reservoir, said transporting means comprising a screw or worm (56), said medium being maintained under a certain pressure. An aerosol inhaler device according to claim 1, wherein the medium for inhaling is held under a certain pressure by a piston under spring pressure. An aerosol inhaler device according to claim 1 or 2, wherein the whirl chamber (55) is embodied such that air drawn in through a first opening (62) moves along the dose of medium for inhaling and subsequently collides with an air flow drawn into a second opening (63), wherein a whirling is excited such that the active constituents of the medium are released to a sufficient extent with sufficiently small diameter. An aerosol inhaler device according to claim 1, 2 or 3, wherein a mouth or nose piece (61) is disposed eccentrically of the central line of the aerosol inhaler device. An aerosol inhaler device according to any of claims 1-4, wherein a guide means (71) for guiding the airflow is arranged in the vicinity of the center of the inhaling piece. An aerosol inhaler device according to claim 5, wherein the guide means (71) is provided with a rounded portion and with a sharp-edged portion. An aerosol inhaler device according to claim 5 or 6, wherein the guide means (71) is provided with a guide portion for guiding the airflow upward to the mouth or nose piece. An aerosol inhaler device according to any of the claims 1-7, provided with two or more mutually interchangeable reservoirs with different medium.

Inventors: BOON GERHARDUS ANTHONIUS, PLOMP ADRIANUS, VAN SWIETEN ROY, ZANEN PIETER, BOON, GERHARDUS ANTHONIUS, PLOMP, ADRIANUS, VAN SWIETEN, ROY, ZANEN, PIETER
Applicants: PHARMACHEMIE BV, RAYTEC BV, PHARMACHEMIE B.V., RAYTEC B.V.
Application year: 1991
Main classification: A61M15
IPC codes: A61M15, A61M11