MATERIAL FOR ELECTRICAL WIRING AND TRANSFORMER

Abstract: A material for electrical wirings provided with a cooling function. The material is characterized in that it comprises a slender hollow conductor (1) in which an operating liquid is sealed. Preferably, pieces (3) for electric connections are provided on the end parts or other parts of the hollow conductor (1). By such a configuration, when used for the wirings of electrical apparatuses, by virtue of the heat radiation due to the action of the operating liquid in the hollow conductor (1), there is no necessity to provide other cooling means in the electrical apparatuses, and the material for electrical wirings can contribute to the reduction of the size of the electrical apparatus. Also, this invention relates to a transformer in which the material for electrical wirings is used for the coil on its low voltage side. Since the coil heated by the large current flowing through it dessipates the heat by itself, there is no necessity to provide other coiling means.

Description: TECHNICAL FIELD This invention relates to an electrical wiring material and a transformer which uses the electrical wiring material, and more particularly to such an electrical wiring material that can also be used as cooling means for heating portions in electronic apparatuses and a transformer having a coil of one side also serving as the cooling means. BACKGROUND ART Means are known using a heat pipe having a small diameter as cooling means for transformers, LSI, IC and other heating parts in electronic apparatuses packaged with electronic components at high density. In general, in order to cool heating parts using a heat pipe, the heat pipe is installed to a heating part by appropriate means so as to bring a portion of the heat pipe into a contact with the surface of the heating part, and the heat of the heating part is removed by evaporating the operating fluid within the heat pipe at a contact portion between the heat pipe and the heating part. Consequently, the heat is radiated by condensing the vapor of the operating fluid at the other portion of the heat pipe. One of the issues in prior art is the fact that a cooling effect is influenced by a contact area between the heating part and the heat pipe. In particular, the contact area between the heating part and the heat pipe with a small diameter is extremely limited. An alternative one of the issues in prior art is the fact that the cooling effect is reduced by a thermal resistance of the contact portion between the heat pipe and the heating part, although it depends on the property of the heat pipe. A further alternative one of the issues in prior art is the fact that an apparatus thereof is large-sized as a whole, since an installation space of the heat pipe itself is especially required for cooling. Each issue of this kind is exactly similar to that in case a transformer loaded on the apparatus is cooled as well. US-A-3 537 049 discloses an electrical conduction apparatus including a significantly improved latent vaporization cooling and winding system for a transformer having a series of tubular sections providing a single continuous transformer winding with the tubular sections each having closed ends defining a plurality of discontinuous sealed liquid coolant chambers. An object of the present invention is to provide an electrical wiring material which does not need any special cooling means for cooling a heating part in case of using the electrical wiring material for a mutual electrical connection between the parts in an electronic apparatus and consequently, which can contribute to the miniaturization of the apparatus. Another object of the present invention is to provide an electrical wiring material which does not have any troubles relating to such as a contact area between the heating portion and the cooling means and a contact thermal resistance thereof although a large current flows through an electric circuit to generate heat and consequently, which can radiate the heat by itself. A further object of the present invention is to provide a transformer which does not need any other means only for cooling by having a self-cooling effect therefor. For attaining the above-mentioned objects, an electrical wiring material according to the present invention comprises a hollow conductive body having an elongated length, an operating fluid confined within said hollow conductive body, said hollow conductive body having deformed flattened portion at least at one location along said length thereby defining in said hollow conductive body a flattened electrical connection piece at said at least one location, and having stitch-like, folded or any other irregularities formed on one surface or both surfaces of said flattened portion of said electrical connection piece. Any kinds of material of a good conductive body may be used as a material of the hollow conductive body, but normally, copper or its alloys can be used. It is desirable that an electrical connection piece is provided at the end portion of the above-mentioned hollow conductive body or another arbitrary portion thereof. This electrical connection piece may be processed to the hollow conductive body itself or it may be attached to the hollow conductive body. It is properly decided where the electrical connection piece should be processed or attached to the hollow conductive body, while depending on the design of the electronic apparatus or its parts. It is preferable that the portion of the hollow conductive body is crushed flat so as to form a flat portion and the above-mentioned electrical connection piece is processed to this flat portion or attached thereto. Also, it is further preferable that stitch-like, folded or any other irregularities are formed on one surface or both surfaces of this flat portion. The entire portion or a portion of the above-mentioned hollow conductive body except the portion of the electrical connection piece can be arranged with an insulating covering or attached with a cooling body, if necessary. The shape of the above-mentioned hollow conductive body in cross section is not particularly restricted. However, generally, a cylindrical shape is preferable, and the entire portion or a portion of the hollow conductive body may be formed rectangularly in cross section or in an ellipsoidal shape in accordance with its necessity. Furthermore, it is desirable that a wick is provided in the internal portion of the above-mentioned hollow conductive body. For attaining the preceding objects, in accordance with the present invention, a transformer utilizes an electrical wiring material constituted by a long and hollow conductive body, into which operating fluid is sealed, to a coil on the lower voltage side. It is desirable that an electrical connection piece is provided at a suitable position or a cooling body is installed thereto, in the portion except the coil winding portion of the preceding electrical wiring material. It is also desirable that a wick is provided within the hollow conductive body constituting this electrical wiring material. Since the electrical wiring material in accordance with the present invention is constituted as described above, in case the electrical wiring material is wired so as to position it partially at the heating portion in an electronic apparatus and to position the rest portion thereof at a comparatively low temperature portion, the operating fluid within the internal portion evaporates at the heating portion to remove the heat of the heating portion, and the heat can be radiated due to the fact that the resulting vapor is transferred to another portion and condensed. Consequently, the electronic apparatus itself comes to get its own cooling function without using any other special cooling means. In addition, the electrical wiring material in accordance with the present invention is preliminarily embedded in the distributing board of an apparatus so as to position a portion of the electrical wiring material at a high temperature generating portion of the board and to position the other portion thereof at a comparatively low temperature portion. By so doing, it can produce a distributing board having its cooling function by itself. Furthermore, according to the electrical wiring material of the present invention, any overheat can be prevented by the self-cooling effect, even though a large current may flow into a wiring. Since the transformer in accordance with the present invention is constituted as described above, due to a coil itself on a low voltage side in which a large current flows, the heat generated in the coil can be radiated. Consequently, no other cooling means is needed to the transformer or it may be enough by installing with extremely small capacity cooling means. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a fragmentary perspective view showing an electrical wiring material as a preferred embodiment of the present invention; Fig. 2 is an enlarged sectional view showing the electrical wiring material of Fig. 1; Fig. 3 is a schematic front view showing an electrical wiring material as another embodiment of the present invention and a transformer as a preferred embodiment of the present invention; Fig. 4 is a fragmentary perspective view showing an electrical wiring material as a further embodiment of the present invention; Fig. 5 is a plan view showing an electrical wiring material as a still further embodiment of the present invention; Fig. 6 is a plan view showing an electrical wiring material as a yet further embodiment of the present invention; Fig. 7 is a fragmentary perspective view showing an electrical wiring material as a yet further embodiment of the present invention; Figs. 8 through 11 are fragmentary perspective views showing electrical connection pieces in electrical wiring materials as modifications of the present invention, respectively; Fig. 12 is a fragmentary perspective view showing an electrical connection piece in an electrical wiring material as another modification of the present invention; Fig. 13 a fragmentary exploded perspective view showing installation means for an electrical connection piece as another embodiment in an electrical wiring material of the present invention; Fig. 14 is a sectional view showing an end portion of the electrical wiring material of Fig. 13; Fig. 15 is a fragmentary exploded perspective view showing installation means for an electrical connection piece as a further embodiment in an electrical wiring material of the present invention; Fig. 16 is a fragmentary perspective view showing installation means for an electrical connection piece as a still further embodiment in an electrical wiring material of the present invention; Fig. 17 is a fragmentary exploded perspective view showing installation means for an electrical connection piece as a yet further embodiment in an electrical wiring material of the present invention; and Figs. 18 and 19 are fragmentary perspective views showing electrical wiring materials as yet further embodiments of the present invention, respectively. BEST MODE FOR EMBODYING THE INVENTION Referring now to attached drawings, the present invention will be explained more specifically in the following. In Fig. 1, reference numeral 1 indicates a hollow conductive body which has an internal portion formed with an unshown fine wick (groove) and is made of a copper pipe with 3 mm in outer diameter and 200 mm in length. After one end portion of this hollow conductive body 1 is sealed and simultaneously formed into a flat portion 2 by welding using an ultrasonic welding method, an internal portion thereof is deaerated and injected into with approximately 10% through 20% operating fluid (water in this embodiment). After then, the other end portion is sealed and simultaneously formed into another flat portion 2 by welding using an ultrasonic welding method, and the flat portions 2, 2 of both ends are processed by chipping or pressing into a bifurcated electrical connection piece 3. As described above, folded irregularities 20 are formed on both surfaces of the flat portion 2 of the sealed end. The width (the length of the irregularity 20 in its folded direction) of each flat portion 2 formed as described above is 5 mm through 6 mm and the length thereof is about 7 mm, respectively. An insulating covering 10 is provided in a portion excluding the portion of the preceding electrical connection piece 3 of the hollow conductive body 1 by coating or other appropriate means, and a radiation plate 4 is mounted on a portion of this insulating covering 10, as shown in Figs. 1 and 2. The electrical wiring material in the preceding embodiment is used for connecting IC, LSI and other parts to one another in mainly electronic apparatuses, but in case it is used under the condition that one portion 11 of the hollow conductive body 1 is positioned at a heating portion, the other portion 12 is positioned at a comparatively low temperature portion and the radiation plate 4 is connected to an unshown chassis of an electronic apparatus, the heat at the heating portion is removed by the evaporation of the operating fluid within one portion 11 of the hollow conductive body 1, the resulting vapor moves to the other portion 12 of the hollow conductive body 1 and the heat is radiated due to the cooling and condensation of the vapor at the portion 12, resulting in the cooling of the heating portion. In addition, by preliminarily embedding the electrical wiring material in the preceding embodiment in a distributing board under the condition that one portion 11 of the hollow conductive body 1 is positioned at the portion to be loaded with the heating part for generating high heat and the radiation plate 4 is exposed to a comparatively low temperature portion when the distributing board is produced, the distributing board is cooled by the action of the electrical wiring material when the board packaged with various elements is incorporated into an apparatus by mutually connecting with aid of the electrical wiring material. Furthermore, by use of this electrical wiring material, the wiring portion can be prevented by its own self-cooling action from abnormally overheating, even though a large current may happen to flow in an electric circuit. Consequently, in case the electrical wiring material in the preceding embodiment is used, a required portion of an apparatus can be cooled without mounting any special cooling means, the miniaturization of apparatuses can be contributed, since any special cooling means are not required, and at the same time, the degree of the freedom for designing the apparatus is enhanced. Then, in the electrical wiring material of the preceding embodiment, since the portion formed with the electrical connection piece 3 is processed into the flat portion 2 and this flat portion 2 is processed by attaching with the irregularity 20, this portion is strengthened by processing and hardening and the electrical wiring material in the preceding embodiment has an advantage not so as to be easily broken and cut off, even though the electrical connection piece 3 may receive any external forces. Instead of being processed as described above, the flat portion 2 in the hollow conductive body 1 may do Tig welding or Mig welding by crushing the end portion of the hollow conductive body 1 with an unshown suitable caulking jig. The irregularity 20 on the surface of the flat portion 2 can be formed in a stitch-like or any other form but not in such a folded form as illustrated. As for the operating fluid in the hollow conductive body 1, water, Freon and other operating fluids operating stably in the temperature range of a predetermined target can be used. Fig. 3 shows an embodiment of an electrical wiring material of the present invention and a transformer using the same, and reference numerals 5 and 50 indicate an iron core and a spool, respectively. 51 indicates a high voltage side coil densely rolled around the spool 50 and externally covered with an insulating covering, and 52 indicates a low voltage side coil externally rolled thereon, respectively. In the low voltage side coil 52, an unshown fine wick (groove) which is 2 mm in outer diameter and 1.4 mm in inner diameter is internally formed and an electrical wiring material constituted by a hollow conductive body 1 made of a cylindrical long copper pipe is used, while a proper amount of operating fluid is sealed in the preceding hollow conductive body 1. Both end portions of this hollow conductive body 1 are processed into flat portions 2 in similar to the electrical wiring material of the embodiment in Fig. 1 and each flat portion 2 is processed into a bifurcated electrical connection piece 3. Herein, reference numeral 4 indicates a radiation plate mounted at the position to closer to one end portion of the hollow conductive body 1 through the insulating covering 10. According to the transformer of the embodiment shown in Fig. 3, high heat is generated by flowing a large current through the low voltage side coil 52. However, since the coil 52 is constituted by the hollow conductive body 1 in which the operating fluid is sealed as described above, the heat is radiated by the coil 52 itself. Consequently, there is no need in installing with any other special cooling means due to the fact that this transformer is self-cooled. Fig. 4 shows an electrical wiring material of a further embodiment. At one end of a hollow conductive body 1 made of a copper pipe with a small diameter, a flat portion 2 is formed which has the irregularity 20 on a surface thereof in similar to the electrical wiring material shown in Fig. 1, and this flat portion 2 is processed into a bifurcated electrical connection piece 3. The hollow conductive body is deaerated and a proper amount of operating fluid is sealed therein. At same the time, a seal portion 6 is formed by welding at the other end portion to seal the hollow conductive body, and an electrical connection piece 30 is mounted at the position slightly apart from the preceding seal portion 6 of the hollow conductive body 1. Furthermore, the radiation plate 4 is mounted on the hollow conductive body 1 through the insulating covering 10 composed of thermal shrinkage tube over the portion between this electrical connection piece 30 and the seal portion 6. In case of using the electrical wiring material shown in Fig. 4 under the condition that the portion close to the electrical connection piece 30 at the end portion of the hollow conductive body 1 is positioned at the heating portion of an unshown apparatus and the radiation plate 4 is connected to a comparatively low temperature portion of the chassis in the unshown apparatus, the heat at the preceding heating portion is radiated by the action of the operating fluid in the hollow conductive body 1. Since other constitutions and actions of the electrical wiring material shown in Fig. 4 is in similar to those of the electrical wiring material shown in Fig. 1, further explanations thereof will be omitted. In an electrical wiring material of an embodiment shown in Fig. 5, at both ends of a hollow conductive body 1 made of a long copper pipe with a small diameter and proper portions between both ends thereof, a flat portion 2 similar to that of the electrical wiring material in Fig. 1 is formed, and the flat portions 2 at these four places are processed into annular electrical connection pieces 31, respectively. A proper amount of operating fluid is sealed in the hollow conductive body 1, but the hollow portions 13, 14 and 15 among the electrical connection pieces 31 are independent of one another. With reference to the electrical wiring material of Fig. 5, in case of using this electrical wiring material for the wirings of apparatuses, each of the hollow conductive portions 13, 14 and 15 in the hollow conductive body 1 acts as each cooling means, and further, in either the neighboring hollow portions 13 and 14 or 14 and 15, when one pair is heated, the other pair can become a radiation portion. Since other constitutions and actions of the electrical wiring material of the embodiment shown in Fig. 5 are almost similar to those of the electrical wiring material of the embodiment shown in Fig. 1, any further explanations thereof will be omitted. With reference to an electrical wiring material of an embodiment shown in Fig. 6, an annular electrical connection piece 31 is processed instead of the electrical connection piece 30 mounted on the hollow conductive body 1 of the electrical wiring material shown in Fig. 4, and other portions are constituted almost in similar to those of the electrical wiring material shown in Fig. 4. In the electrical wiring material shown in Fig. 6, each of the hollow portions 13 and 14 divided by the electrical connection piece 31 in the hollow conductive body 1 is independent. In case of using this electrical wiring material, one hollow portion 14 acts as self-cooling means for itself, and further, the other hollow portion 13 becomes a radiation portion for one hollow portion 14. Other actions of the electrical wiring material in this embodiment are almost in similar to those of the electrical wiring material shown in Fig. 4, and then, any explanations thereof will be omitted. In an electrical wiring material of an embodiment shown in Fig. 7, a hollow conductive body 1 made of a sectional rectangular copper pipe having 1.7 mm in short outer diameter and 3 mm in long outer diameter is used. An unshown wick is formed in the hollow conductive body 1, and a proper amount of operating fluid is sealed therein. Both ends of the hollow conductive body 1 are enclosed and welded by an ultrasonic welding method and formed in a flat portion 2, respectively. This flat portion 2 is processed into the annular electrical connection piece 31, and the radiation plate 4 is partially mounted through the insulating covering 10. The electrical wiring material shown in Fig. 7 is more preferable to be embedded preliminarily in an unshown distributing board, since the flat hollow conductive body 1 is used. Since other actions and effects are almost in similar to those of the electrical wiring material in Fig. 1, any explanations thereof will be omitted. As an electrical connection piece, instead of the preceding shape, such an electrical connection piece 32 that a flat portion 2 formed in the hollow conductive body 1 is processed in a hook form can be practised as shown in Fig. 8 or even such an electrical connection piece 33 that a flat portion 2 formed in the hollow conductive body 1 is processed in a cylindrical form can be also practised as shown in Fig. 9. Also, even an electrical connection piece 34 having an annular, hooked, bifurcated or any other form and mounted on a flat portion 2 formed in the hollow conductive body 1 as shown in Fig. 10 may be used. These electrical connection pieces 34 can be replaced with such an electrical connection piece 35 as a conductor shown in Fig. 11. Fig. 12 shows another modification of the electrical connection piece. An end portion of a long hollow conductive body 1 made of a copper pipe is welded and sealed by an ultrasonic welding method to form a flat portion 2, and a pin-like electrical connection piece 36 in a form of connector is welded to this flat portion 2 so as to be connected by inserting this electrical connection piece 36 into a pipe-like connector 7. This connector 7 is fixed to a radiation plate 70 supported to the chassis of an unshown apparatus under its through condition, and the heat of the hollow conductive body 1 is radiated more effectively by this radiation plate 70. Figs. 13 and 14 show another embodiments of the installation means for the electrical connection pieces against the end portion of the hollow conductive body 1. An electrical connection piece 3 is mounted on the end portion of the hollow conductive body 1 by engaging a connector 3b made of a short copper pipe with a seal portion 6 with a small diameter at the end portion of the hollow conductive body 1, inserting a base 3a of the bifurcated electrical connection piece 3 into the end portion of this connector 3b and then slightly caulking the connector 3b. Fig. 15 shows a further embodiment of the installation means for the electrical connection piece against the end portion of the hollow conductive body 1. The electrical connection piece 3 is mounted on the end portion of the hollow conductive body 1 by guiding the base 3a of the bifurcated electrical connection piece 3 to a short channel-like seal portion 60 formed at the end portion of the hollow conductive body 1 and then welding the seal portion 60 to the base 3a. The electrical connection pieces 3 shown in Figs. 13 through 15 are not in bifurcated form as illustrated, but they can be practised even though they may be replaced with those in other shapes. Fig. 16 shows a still further embodiment of the installation means for the electrical connection piece against the end portion of the hollow conductive body 1. The pin-like electrical connection piece 36 in a form of connector is guided to the short channel-like seal portion 60 formed at the end portion of the hollow conductive body 1 and welded thereto. Fig. 17 shows a yet further embodiment of the installation means for the electrical connection piece against the end portion of the hollow conductive body 1. The pin-like electrical connection piece 36 in a form of connector is connected to the short seal portion 6 with a small diameter formed at the end portion of the hollow conductive body 1 by means of the connector 3b composed of a short copper pipe. Each electrical wiring material shown in Figs. 16 and 17 is connected by inserting the electrical connection piece 36 into the pipe-like connector 7 in similar to that in Fig. 12. Fig. 18 shows a modification of the electrical wiring material of Fig. 3. On the hollow conductive body 1 made of a long copper pipe having the seal portion 6 formed at its both ends, the bifurcated electrical connection piece 3 is mounted by welding or another means at a position slightly close to both end portions thereof, and the radiation plate 4 is mounted between the seal portion 6 of one end portion of the hollow conductive body 1 and the electrical connection piece 3 through the insulating covering 10. Fig. 19 shows a yet further modification of the electrical wiring material of Fig. 3. On the hollow conductive body 1 made of a long copper rectangular pipe having the seal portion 6 formed at its both ends, the electrical connection piece 3 is mounted by welding or another means at a position slightly close to both end portions thereof, and the radiation plate 4 is mounted between the seal portion 6 at one end portion of the hollow conductive body 1 and the electrical connection piece 3 through the insulating covering 10. In the electrical wiring material of Figs. 18 and 19, an unshown wick is formed in the hollow conductive body 1, and at the same time, a proper amount of operating fluid is sealed therein. Then, these electrical wiring materials can be used for a coil on the low voltage side of a transformer in similar to the electrical wiring material of Fig. 3 and also used in similar to the electrical wiring material of Fig. 1. Also, in the electrical wiring materials of Figs. 18 and 19, the electrical connection piece 3 can be practised even though they may be replaced with the electrical connection piece in an annular, hook-like or another form, but not in a bifurcated form. POSSIBILITY OF UTILIZATION IN INDUSTRIES As described above, the electrical wiring material of the present invention can be used both as cooling means for the heating portions in electronic apparatuses. The transformer of the present invention can also cool the heat generated in the coil on the low voltage side thereof by itself and it is useful.

Claims: An electrical wiring material, comprising a hollow conductive body (1) having an elongated length, an operating fluid confined within said hollow conductive body (1), said hollow conductive body (1) having deformed flattened portion (2) at least at one location along said length thereby defining in said hollow conductive body (1) a flattened electrical connection piece (3,31,32,33, 34) at said at least one location, and having stitch-like, folded or any other irregularities formed on one surface or both surfaces of said flattened portion (2) of said electrical connection piece. The electrical wiring material according to claim 1, wherein said flattened electrical connection piece (3;31;32;33;34) has at least one of bifurcated, annular, cylindrical and channel-like shapes. The electrical wiring material according to claim 1, wherein said hollow conductive body (1) has an external insulating means (10) disposed at least partially along said length and around at least one remaining hollow segment. The electrical wiring material according to claim 1, wherein a substantial portion of said at least one hollow segment has at least flat or elliptical cross-sectional shape. The electrical wiring material according to claim 1, wherein a radiation plate is disposed at a position along said at lest one hollow segment. The electrical wiring material according to claim 1, further comprising a groove disposed within said hollow conductive body (1). A transformer in which the electrical wiring material according to claim 1, is used as a low voltage side coil (52). A transformer according to claim 7, further comprising a radiation plate (4) disposed along an unwound portion or electrical connection piece.

Inventors: NODA HAJIME R FURUKAWA DENKIKO, SATOH KUNIYOSHI, SOTANI JUNJI, NODA, HAJIME, R. 322, FURUKAWA DENKIKOHGYO K.K., SATOH, KUNIYOSHI, SOTANI, JUNJI
Applicants: FURUKAWA ELECTRIC CO LTD, THE FURUKAWA ELECTRIC CO., LTD.
Application year: 1991
Main classification: H01F27
IPC codes: H01F27