METHOD FOR FORMING PICTURE

Abstract: The editing and layout processing of a gradient image such as a photograph, and a non-gradient image inputted into an image processing means (13) shown in (Fig. 2) is performed, and based on a data file, a dye accepting layer (21) is formed in a gradient image forming region of a mount (26) shown in (Fig. 3) by an image forming means (18). A gradient image (22) is formed in the dye accepting layer by a thermal transfer method, and a non-gradient image (23), such as of characters, combined with the gradient image is printed before or after forming the gradient image. Further, a protective layer (24) is formed on the gradient image (22) and, if necessary, on the non-gradient image (23) by a protective layer transferring means incorporated in the image forming means (18), thereby fabricating a card such as a business card set with a photograph, and a pamphlet such as a passport. The gradient and non-gradient images can be formed on an ordinal paper without damaging the texture and facility of writing by forming the accepting layer region only in the gradient image region part. Also, by using thermal transfer image receiving sheets formed with a pattern (such as ground tint), the background of an image, such as of ground tint can be formed, preventing forgery and alteration of such cards and pamphlets.

Description: FIELD OF THE INVENTION The present invention relates to an image forming method by which it is possible to form a gradation image such as a photograph of face, landscape, etc. on visiting card, post card, advertising leaflets, personal history statement, personal record, identification card, driver's license, season ticket, membership card or other paper mount, or plain paper, or to form a non-gradation image such as characters, symbols, etc., to easily form a gradation image such as photograph of face on a desired area of passport, pocket-book, coupon ticket booklet, notebook, etc. in order to prevent alteration and falsification. TECHNICAL BACKGROUND It is now often mandatory to print not only characters and symbols, but also gradation image such as photograph of face of a person or a product on papers, cards, etc. such as visiting card, post card, advertising leaflets, personal history statement, personal record, identification card, etc. For example, visiting cards are now widely used as a kind of identification cards regardless of the type of profession, and it is now practiced to use a photograph of face of the bearer on a part of visiting card in order to increase the credibility of the visiting card. As a method to add a photograph of face of the bearer on a visiting card, there is a method to attach a photograph of face, photographed or printed, on a mount of the visiting card, but this method is expensive and complicated. There is another method to provide a photograph of face by printing it when the visiting card is produced. Because the visiting cards are produced usually not in very large quantity, this requires expensive cost and long time until the visiting cards are completed, thus resulting much inconveniences. Such problem is not limited to the visiting cards, but it occurs in the cases of paper mounts on various types of greeting cards, such as new year cards, letter of appreciation to the attendant in wedding ceremony, report on birth of a child, etc. In general, to form characters, symbols and photographic images on plain paper at the same time, general-purpose photogravure or offset printing are widely used. However, expensive photoengraving and printing processes are required for such methods, and this results in the problem of cost in case of small-lot printing of several to several tens of copies although there is no such problem if printed in large quantity such as several thousands to several tens of thousand copies. To solve the problem, various types of personal printers have been developed for personal use. However, it is difficult to form a gradation image such as photograph of face by heat fusion type thermal transfer. On the other hand, sublimation type thermal transfer can provide excellent gradation reproducibility and color reproducibility and can provide characters, symbols, etc. at the same time with a gradation image such as photograph of face, whereas special-purpose image receiving paper having resin layer in the surface is required. Fig. 1 shows a transfer mechanism in such sublimation transfer method. In the figure, a transfer film 1 comprises a heat-resistant smooth layer 1a, a transfer base material 1b and dye layer 1c, which are laminated via primer for the better adhesion to the coating material. A film with easily adhesive treatment may be used. The heat-resistant smooth layer 1a consists of a mixture of polyvinyl butyral, polyisocyanate, and phosphoric acid ester. The transfer base material 1b consists of polyethylene terephthalate, polyimide, etc., and the dye layer 1c consists of sublimation dye of indoaniline type, pyrazolone type, azo type, etc. and a binder of polyvinyl acetal, cellulose type, etc. The image receiving paper 2 comprises a receiving layer 2b and an image receiving paper base material 2a laminated via primer. The receiving layer 2b consists of saturated polyester, polyvinyl chloride, etc., and the base material 2a consists of synthetic paper, foamed polyester, foamed polypropylene, etc., and a rear surface layer consists of binder, lubricant, etc. A film of polyvinyl chloride resin may be used as the image receiving paper. Around a platen roll 3, an image receiving paper 2 is wound. A transfer film 1 is closely overlapped on it. By applying a thermal head 4 on back side of the transfer film 1 and by heating, the sublimation dye is heated, moved and attached on the receiving layer 2b. In a sublimation transfer method, the dye is moved to the receiving layer according to the applied heat, and a recording with gradation can be provided according to the heat for each pixel dot. In such sublimation transfer method, the quantity of the sublimation dye of the thermal transfer film is controlled according to image information and an image is recorded. Therefore, it is necessary to have special-purpose paper, which has a receiving layer where the sublimation dye can be attached. In the thermal fusion type thermal transfer method, it is impossible to provide a gradation image such as photograph of face, while special-purpose image receiving paper is needed for the sublimation type thermal transfer method. For this reason, the following method is known: On plain paper surface, a dye receiving layer is partially formed by transfer, and a gradation image is formed on this receiving layer, while a non-gradation image such as characters, symbols, etc. are formed by heat fusion type thermal transfer on the other area. However, dye is attached on the dye receiving layer in this method, and the dye image has some sort of durability such as anti-scratching property, while the image formed by heat fusion type thermal transfer method uses wax as a vehicle. Thus, the image lacks antiscratching property, and only the wax image is deteriorated during handling. This leads to the deterioration of the image quality as a whole. To solve such problem, there is another method to provide a transparent protective film on the wax image, whereas this means the addition of one more process and results in more complicated procedure. With rapid internationalization of business activities and the increased popularity of overseas sightseeing travel, more and more passports are issued, and there arises a problem of passport falsification with such trend. On a passport, a photograph of face of the bearer is attached together with character information such as address, name, bar code, etc. to certify personal status of the bearer. To attach a portrait photograph on a passport, a photograph of face separately photographed is usually attached on a mount of the passport by an adhesive. As described above, however, this method is troublesome and results in higher cost. Also, smoothness of the surface is lost due to the irregularities on the surface, and this is one of the causes of the delay in the issuance of the passports. In a passport with the attached photograph, there is a problem of falsification or alteration by re-attaching another photograph. This problem is not limited to passports, and there are similar problems with pocketbook, coupon tickets, notebook, etc., for which it is desirable to attach such photograph. By the image forming method based on the sublimation transfer as described above, a photograph of face is provided as dye is attached into a base material of a card. This ensures surface smoothness, and the prevention of alteration and falsification. However, this is not totally effective in eliminating alteration or falsification of photograph and other information by removing protective layer using solvents, acids, bases, etc. The present invention is to solve the above problems. It is an object of the present invention to readily provide a gradation image such as a photograph of face and a non-gradation image such as characters on for example a paper mount. DISCLOSURE OF THE INVENTION According to the present invention therefore there is provided an image forming method for forming a gradation image and a non-gradation image on a paper mount, wherein layout processing is performed to determine an arrangement of the gradation image and the non-gradation image, said non-gradation image is formed by a heat fusion thermal transfer method, a dye receiving layer is formed over an area of the paper mount to receive said gradation image and also over said non-gradation image, and said gradation image is formed on said dye receiving layer by sublimation thermal transfer. Preferably, the non-gradation image is a character or a symbol. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematical drawing of a conventional type heat-sensitive sublimation transfer recording apparatus; Fig. 2 is a schematical diagram of an image forming method according to the present invention; Fig. 3 is a drawing for explaining a cross-section of a receiving layer transfer sheet; Fig. 4 is a drawing for explaining a sublimation type thermal transfer sheet; Fig. 5 is a drawing for explaining a cross-section of a heat fusion type transfer sheet; Fig. 6 is a drawing of plain paper where wax images are formed; Fig. 7 is a drawing of a gradation image transferred on the plain paper of Fig. 6; BEST MODE FOR CARRYING OUT THE INVENTION Detailed description is given in an image forming method of the present invention, referring to a preferred aspect of the invention shown in Fig. 2. A paper mount to be used in the present invention is preferably a paper card such as visiting card, post card or identification card, whereas it is not limited to a card type paper mount and may be a general paper mount of plain paper or wood-free paper or a plastic card. A gradation image is inputted in image processing means 13 from gradation image inputting means such as a CCD scanner 11 or a camera 12. Driving a computer such as a personal computer 14, non-gradation image data such as characters are inputted to image processing means 13 from data file of an external memory unit such as a magnetic tape 15, a floppy disk 16, a compact disk 17, etc. The gradation image and the nongradation image correspond to each other on said processing means 13, and said two images are laid out to determine an arrangement. Data of the two images corresponded or laid out are prepared and are filed in the external memory unit 15, 16 or 17. Next, image forming means 18 connected to said image processing means 13 is operated by a personal computer 14, and an image is formed on a paper mount 19 supplied to the image forming means 18, and a visiting card 20 is prepared. The above image forming means 18 comprises a printer of sublimation transfer type as a main unit, and further contains a dye receiving layer transfer means, and a non-gradation image forming means such as a thermal transfer printer of heat fusion type, a laser printer, an ink jet printer, a dot impact printer or a pen plotter. (In the following, the thermal transfer printer of heat fusion type is described as an example.) As shown by the cross-section of Fig. 3, in a receiving layer transfer method to be used in the image forming means 18, a resin layer 31 stainable by sublimation dye such as polyester resin or a polyvinyl chloride-polyvinyl acetate copolymer is formed on one side of a film 1b of a base material such as polyester film, polyimide film, etc., and an adhesive layer 32 containing an adhesive agent such as a polyvinyl chloride-polyvinyl acetate copolymer, acrylic resin, polyamide, etc. is formed on the above resin layer. On the opposite side, a transfer sheet with a heat-resistant smooth layer 1a is used when necessary, and, by placing it on the surface of the paper mount and by heating and pressing by thermal head, hot stamper, heat roll, etc. from the back surface, the dye receiving layer can be transferred to a desired area of the paper mount made of plain paper. Such receiving layer transfer method is described in detail in the specifications of prior applications by the present applicant (Japanese Provisional Patent Publications No. 64-87390, No. 64-72893 and No. 1-16068). As shown in Fig. 4, the sublimation transfer method is such that sublimation dye of yellow 41, magenta 42 and cyan 43, and of black 44 when necessary, is applied by a binder on one side of a base material film 1b, and a heat-resistant smooth layer 1a is provided on the back surface as necessary. By printing with thermal head of a printer, a gradation type full-color image as desired with any density can be formed in the receiving layer. The heat fusion type transfer method to be used in the present invention is as shown in Fig. 5. In this method, an ink layer 51 containing wax and pigment molten by heat of the thermal head and transfer on paper is provided on one side of the base material film 1b, and a heat-resistant smooth layer 1a is furnished on the back surface as necessary. By printing with thermal head of the printer, a non-gradation image with high density such as characters, symbols, etc. can be obtained. The transfer method itself has been known in the past, and it can be used in the present invention. Concrete description is now given of the features of the present invention in connection with the embodiments. In the following, "part" or "%" is based on weight unless otherwise stated. [Example 1] On surface of a polyethylene terephthalate film (#25; Toray Industries, Inc.) having a heat-resistant smooth layer on its back side, a coating solution for forming a receiving layer with the following composition was coated by a bar coater to have a coating of 5.0 g/m 2 when dried with width of 30 mm and spacing of 120 mm. Further, a coating solution for forming an adhesive layer as described below was coated to have a coating of 2.0 g/m 2 when dried, and this was dried to form a receiving layer. Composition of coating solution for receiving layer: Polyvinyl chloride-polyvinyl acetate copolymer (1000AS; Denki Kagaku Kogyo K.K.) 100 parts Amino denatured silicone (X-22-343; Shin-Etsu Chemical Co., Ltd.) 5 parts Epoxy denatured silicone (KF-393; Shin-Etsu Chemical Co., Ltd.) 5 parts Methylethylketone/toluene (weight ratio: 1/1) 500 parts Composition of coating solution for adhesive layer: Ethylene-vinyl acetate copolymer heat sealer (AD-37P295; Toyo Morton Co., Ltd.) 100 parts Pure water 100 parts On a non-coated area of the above polyester film, ink of yellow, magenta and cyan as described below was repeatedly coated with width of 30 mm and spacing of 60 mm to have a coating of about 3 g/m 2 when dried. After drying, a sublimation dye layer was obtained. Yellow ink Disperse dye (Macrolex Yellow 6G; Bayer AG; C.I. Disperse Yellow 201) 5.5 parts Polyvinyl butyral resin (Eslek BX-1; Sekisui Chemical Co., Ltd.) 4.5 parts Methylethylketone/toluene (weight ratio: 1/1) 89.0 parts Magenta ink The same as in the case of yellow ink, except that magenta disperse dye (C.I. Disperse Red 60) was used as dye. Cyan ink The same as in the case of yellow ink, except that cyan disperse dye (C.I. Solvent Blue 63) was used as dye. Next, on a non-coated surface of the same polyester film, ink for forming a protective layer with the following composition was coated by gravure coating method to have a coating of 5 g/m 2 in solid standard with width of 30 mm and spacing of 120 mm and was dried. Further, the following ink for an adhesive layer was coated to have a coating of 1 g/m 2 at solid standard and was dried to form a protective layer. A receiving layer, a dye layer and a protective layer were sequentially formed to prepare a thermal transfer sheet. Next, on the surface of polyester film similar to the above, ink for a detachment layer with the following composition was coated by gravure coating method to have a coating of 1 g/m 2 at solid standard and was dried to form a detachment layer. Ink for detachment layer Acrylic resin 20 parts Methylethylketone 100 parts Toluene 100 parts Next, the following ink was coated on the surface of the above detachment layer by gravure coating method to have a coating of 3 g/m 2 and was dried to form a heat fusion type ink layer, and heat fusion type thermal transfer sheet was prepared. Heat fusion type ink Acryl/vinyl chloride/polyvinyl acetate copolymer type resin 20 parts Carbon black 10 parts Toluene 35 parts Methylethylketone 35 parts Combining a CCD scanner (trade name GT-6000; Epson Co., Ltd.) with a personal computer (trade name PC-9801; NEC Corporation), a sublimation transfer printer (trade name VY-100; Hitachi, Ltd.) and a heat fusion printer (trade name X-22; Okabe Marking System Co., Ltd.), a 3-color separation signal of face photograph by CCD scanner was reproduced on an image processing unit. Character information such as company name, address, telephone number, etc. filed in floppy disk was called and combined, and this was laid out within a frame on a visiting card. Next, description is given on the case where a dye image and a wax image are formed on plain paper without increasing the number of processes, referring Fig. 6 and Fig. 7. As shown in Fig. 6, a wax image 72 is formed on plain paper 71 by a heat fusion type transfer sheet. Next, a receiving layer 73 having similar shape as a gradation image is transferred to an area where gradation image is to be formed, and similar receiving layer 74 is transferred and formed on the surface where the above wax image 72 has been formed. Because this receiving layer 74 is formed of colorless, transparent resin with high durability, it functions as a dye receiving layer to the dye image, while it works as a protective layer to the wax image 72. After a gradation image (dye image) such as a face photograph has been formed on the receiving layer, the receiving layer may be transferred on the image. In this case, stainable resin is used as the receiving layer resin, e.g. polyester resin, polyvinyl chloride acetate resin, styrene resin, vinyl chloride resin, polyvinyl acetate resin, polycarbonate resin, etc. Further, a mold releasing agent of silicone type, fluorine type, etc. may be contained in the receiving layer. Also, an adhesive layer may be provided on the receiving layer which is transferred on the image. As such adhesive layer, there are resins such as acryl, polyvinyl chloride acetate, polyester, polyamide, urethane, etc. In the transfer of the receiving layer in this case, the receiving layer is partially transferred, and the receiving layer of the next image may be used, or a transfer sheet may be used, which has the receiving layer twice as long as the dye layer (in flowing direction). Then, as shown in Fig. 7, by transferring the gradation image (dye image) 75 such as face photograph on the receiving layer 73, a print having a wax image 72 and a dye image 75 in mixed state and with high durability can be obtained without forming a protective layer for protecting a wax image 72 by separate process. As the paper to be used for this purpose, there is no restriction, and plain paper such as visiting card, post card, paper for notebook, paper for report, PPC paper, etc. may be used. [Example 2] On the surface of polyethylene terephthalate film (#25; Toray Industries, Inc.) having a heat-resistant smooth layer on its back side, a coating solution for forming receiving layer with the following composition was coated by a bar coater to have a coating of 5.0 g/m 2 when dried and with width of 30 mm and spacing of 120 mm. Further, a coating solution for forming adhesive layer as described below was coated on it by the same procedure to have a coating of 2.0 g/m 2 when dried and was dried to form a receiving layer. Composition of coating solution for receiving layer: Polymethyl metacrylate (BR-85PMMA; Mitsubishi Rayon Co., Ltd; 1000AS) 100 parts Amino denatured silicone (X-22-343; Shin-Etsu Chemical Co., Ltd.) 5 parts Epoxy denatured silicone (KF-393; Shin-Etsu Chemical Co., Ltd.) 5 parts Methylethylketone/Toluene (Weight ratio: 1/1) 500 parts Composition of coating solution for adhesive layer Ethylene-polyvinyl acetate copolymer resin type heat sealing agent (Toyo Morton Co., ltd.; AD-37P295) 100 parts Pure water 100 parts On the non-coated area of the above polyester film, ink of yellow, magenta and cyan was coated sequentially by the same procedure as in the Example 1 to have a coating of about 3 g/m 2 when dried and with width of 30 mm and spacing of 30 mm and was dried to prepare a 3-color sublimation dye layer. Next, on the surface of the same polyester film as above, the same ink for detachment layer as in the Example 1 was coated by gravure coating method to have a coating of 1 g/m 2 in solid standard and was dried to prepare a detachment layer. Then, using the same heat fusion type ink as in the Example 1, a thermal transfer sheet of heat fusion type was prepared by the same procedure, and layout was performed in a frame on a visiting card by the same apparatus. Next, a wax image such as characters, symbols, etc. as desired was prepared by a printer having a heat fusion type thermal transfer sheet, and a receiving layer was transferred on a wax image and other desired area. Then, a full-color face photograph was transferred on the receiving layer of the other area by the dye layer to prepare a visiting card with a face photograph. When a patch of gauze was pressed closely on the visiting card thus prepared and was rubbed, but none of the images was stained or deteriorated. In contrast, in case of a print, for which the receiving layer was not transferred on the wax images by the above method, the wax images collapsed when rubbed with the same gauze and the area around the characters was stained in black. Thus, by forming wax images on the surface of plain paper and by forming the receiving layer for forming a dye image on the surface of the wax images, a print can be easily obtained, where wax image and dye image with high durability coexist without increasing the number of processes. INDUSTRIAL APPLICABILITY According to the present invention, a gradation image such as photograph and a non-gradation image such as characters, symbols, etc. are inputted, edited and laid out, and a gradation image is formed by transfer using thermal transfer method by providing a dye receiving layer in a gradation image forming area. As a result, it is possible to form a gradation image without impairing texture feeling and writability of plain paper, and this can be applied for forming a gradation image such as photographs together with characters, symbols, etc. on visiting card, post card, advertising leaflets, personal history statement, personal records, identification cards, driver's license, season tickets, membership cards or on a booklet such as passport, pocketbook, coupon tickets, notebook, etc.

Claims: An image forming method for forming a gradation image and a non-gradation image on a paper mount, wherein layout processing is performed to determine an arrangement of the gradation image and the non-gradation image, said non-gradation image is formed by a heat fusion thermal transfer method, a dye receiving layer is formed over an area of the paper mount to receive said gradation image and also over said non-gradation image, and said gradation image is formed on said dye receiving layer by sublimation thermal transfer. An image forming method according to Claim 1, wherein said non-gradation image is a character or a symbol.

Inventors: KITA TATSUYA, OHSHIMA KATSUYUKI, UENO TAKESHI, YAMAUCHI MINEO, KITA, TATSUYA, OHSHIMA, KATSUYUK, UENO, TAKESHI, YAMAUCHI, MINEO, KITA, TATSUYA, DAI NIPPON PRINTING CO., LTD., OHSHIMA, KATSUYUKI, DAI NIPPON PRINTING CO., LTD., UENO, TAKESHI, DAI NIPPON PRINTING CO., LTD., YAMAUCHI, MINEO, DAI NIPPON PRINTING CO., LTD.
Applicants: DAINIPPON PRINTING CO LTD, DAI NIPPON PRINTING CO., LTD.
Application year: 1991
Main classification: B41M5
IPC codes: B41J2, B41M5, B41M3, B41M7