DRYING PROCEDURE AND APPARATUS

Abstract: The invention concerns a drying procedure for non-destructive drying out of wet structures on concrete, stone, brick and/or block base, wherein on the surface (2) of the object to be dried (1) is directed dewatering radiation. As taught by the invention, microwaves are used for radiation.

Description: DRYING PROCEDURE AND APPARATUS The present invention concerns a drying proce¬ dure as specified in the preamble to Claim 1, and a drying apparatus as specified in the preamble to Claim 9, for drying structures without damaging the struc¬ ture. The drying of concrete in various applications to a condition fit to be coated may take several months. In order to accelerate the drying, it is pres¬ ent practice to use various heat blowers and infra-red radiators by means of which the surface of the drying concrete is heated and water is evaporated therefrom. Mainly the same, above-mentioned methods are also applied in repairing various occurrences of water- induced damage in concrete structures and equivalent. The problem with existing concrete-drying methods is their slow progress and their comparatively high energy requirements. The greater part of the warm air and of the thermal radiation has not time to exert its effect on the concrete that is being dried: it is dissipated into ambient space, along with air currents. Similarly, in various instances of damage caused to concrete structures by water, the drying operation may take several months, thus causing significant problems and costs to those who are using the premises in ques¬ tion. The object of the invention is to eliminate the drawbacks just mentioned. It is particularly an object of the invention, to provide a novel drying pro¬ cedure as well as a corresponding drying apparatus which enable concrete structures to be dried consider¬ ably faster, and with less energy consumption, than is possible in prior art. As regards the features characterizing the invention, reference is made to the Claims section. Concrete is composed of sand, cement and water. The proportion of sand is, depending on the grade of the concrete, about 82% by weight, that of cement is about 10% by weight, and that of water is about 8% by weight. Part of the water becomes chemical- ly bound in the concrete, as the concrete slowly gains its rated strength. On concluded chemical binding there remains loose water in the concrete in the amount of about 5% by weight. The relative moisture content of the concrete is then 100%. The aim with the procedure of the invention is to remove this loose water to such degree that the relative moisture content of the con¬ crete will be lowered to the level implied by the future treatment of the concrete. For instance, when concrete is overlaid with parquetry, without using any moisture barrier, the relative moisture content of the concrete should be less than 60%, whereby correspond¬ ingly the moisture in % by weight should be less than 3. In the drying procedure of the invention, the structure having a concrete, stone, brick and/or block base is not broken up or severed in any way whatsoever: its surface is subjected, as taught by the invention, to microwave radiation, which penetrates into the structures containing moisture and evaporates the moisture and drives it out. As has been found in studies that were carried out, the radiation mainly boils the water out from the structures, in a progressing zone from the surface towards the interior of the structure, at the same time pressing the water through the structure and out there¬ from. In an advantageous embodiment of the invention the microwave radiation is directed, in the form of continuous radiation, on the object that shall be dried. It is equally conceivable that the radiation is directed on the object to be dried in the form of peri¬ odic radiation or with varying or constant time inter- vals. When treating extensive surfaces, such as floors and walls, in an advantageous embodiment of the invention the radiation is directed at one go on the whole area to be dried, in the form of substantially uniform radiation. Hereby the warming-up of the object to be dried, ensuing in the course of the drying opera¬ tion, will take place uniformly, and no cracks due to thermal expansion will appear in the structure. Since the objects to be dried may be even great in size, it may be difficult to irradiate the whole object at one go. Therefore in one embodiment the radiation is only directed on part of the surface of the object to be dried at a time and the radiation source is shifted either periodically over the whole surface or at a uniform rate, so that the whole surface in question will be gone over. Advantageously, various periodic and partial drying steps are regulated and controlled in accordance with the temperature of the object to be dried. In that case, when the whole object is dried in one go, its temperature may be increased up to a certain value which the structure can well withstand and it may be held at this height substantially throughout the drying process, either by controlling the microwave radiation output or by intermittently shutting the radiation off altogether. When such irradiators are used which treat only part of the object to be dried, at a time, the ob- ject to be dried may be warmed with them stepwise up to the desired drying temperature so that no excessive differential temperatures will build up between differ¬ ent areas of the object to be dried which could through different thermal expansions result in cracking of the object. Advantageously, the drying procedure of the invention is applied in drying new concrete surfaces so that they can be after-treated, panelled, painted or otherwise surfaced, at a considerably faster rate than would be possible otherwise. The procedure of the invention may equally be applied in various instances of water damage which old structures have suffered, in which case, since the concrete structures have already attained their final strength they can be irradiated more strongly than new concrete and they can therefore be dried in comparatively short time. The procedure of the invention may also be used to dry structures com¬ posed of various blocks and bricks, and their joints. Likewise, the procedure of the invention can be em¬ ployed in thawing frozen ground. The drying apparatus of the invention compris- es a radiation chamber which is open towards the sur¬ face of the object to be dried, and substantially closed in other directions; at least one microwave source aimed inside said chamber and towards the ob¬ ject, such as a magnetron, with regulating and control apparatus; and a ventilating means disposed inside or outside the chamber in communication with the interior space defined by the chamber, to cool the magnetrons and to ventilate the moisture evaporating from the object to be dried. Advantageously, on the chamber are provided wheels with the aid of which it can be moved about on the surface of the object to be dried and which keep the chamber sufficiently close to the object to be dried so that only a minimal gap is left between the margins of the chamber and the surface of the object to be dried, through which no objectionable radiation quantity can escape into the ambience. Advantageously, safety switches are also provided in the vicinity of the chamber's lower margins, which immediately cut out the magnetrons when the chamber is lifted off the sur¬ face. It should be noted that although in this dis- closure only a magnetron is mentioned as microwave source, it is possible in the invention to use any radiation source whatsoever which supplies microwave at sufficient intensity. The advantage afforded by the invention over the state of art is that the drying of objects is made faster and less energy-consuming than what is feasible with existing methods and apparatus. In the following the invention is described in detail with the aid of the accompanying drawing, in which a drying apparatus according to the invention is presented, schematically and partly in section. A drying apparatus according to the invention, depicted in the drawing, comprises a radiation chamber 3 substantially in the shape of a rectangular parallel- epipedon, a box which is open in the direction facing the surface 2 of the object to be dried 1 but otherwise is a substantially enclosed construction. In the pres¬ ent fembodiment, inside the radiation chamber have been provided, substantially at equal spacing, three magne¬ trons 4, together with their reflector cones 9 aimed towards the object to be treated, 1. The magnetrons are connected to a joint control and power circuit 13, which can be connected to an external power source. It is essential in this design that the reflector cones and the magnetrons, respectively, are clearly spaced from the surface to be dried, whereby the radiations from different magnetrons will partly overlap and the radiation can act in substantially uniform manner all over the surface to be dried which is delimited by the chamber. In the drawing, the magnetrons and, respec¬ tively, the reflector cones, are braced against each other and against the walls of the chamber 3 with a supporting structure 14, which does not interfere with the air currents between magnetrons. Accordingly, in the top cover of the radiation chamber 3 is provided an aperture 10, in conjunction with which has been provid¬ ed a ventilation means 5 so that this means will blow- air into the radiation chamber to cool the magnetrons 4. On one wall of the radiation chamber is provided an exhaust aperture 11 fitted with wire netting substan¬ tially impermeable to microwave radiation, through which the ventilation air can flow out from the radia¬ tion chamber. In this way, at the same time, the ven¬ tilation means 5 removes from the radiation chamber moisture that has evaporated from the surface 2 which is being treated. Furthermore on the lower margins of the radia¬ tion chamber, e.g. adjacent to all four corners, wheels 6 have been mounted, with the aid of which the radia- tion chamber is easy to move about on the surface 2 of the object 1 to be treated. The wheels have been mount¬ ed so that they maintain the radiation chamber above the surface that is being treated, however with a gap 12 so narrow that microwave radiation is not admitted therethrough into ambience in any objectionable quan¬ tity. Moreover there have been provided safety switches 7 on the lower margin of the radiation chamber, e.g. adjacent to each wheel, which immediately deenergize the magnetrons 4 if the radiation chamber is lifted up, off the surface 2 of the object 1 to be dried. This is how access of harmful radiation to the space surround¬ ing the drying means is prevented. In practice, the drier with three magnetrons depicted in the figure has a length of about 1 m and it is about 1/3 m wide. It is possible to deposit several such units side by side and after each other on the surface to be dried, whereby they cover a greater area of the surface to be dried. However, care must be taken to ensure free ventilation air flow. In the foregoing the invention has been de¬ scribed ny way of example with the aid of the drawing, while different embodiments are conceivable within the scope of the inventive idea delimited by the claims

Claims: CLAIMS 1. A drying procedure for non-destructive drying out of wet structures on concrete, stone, brick and/or block base, wherein on the surface (2) of the object to be dried (1) is directed radiation dewatering the object, characterized in that microwaves are used for radiation. 2. Procedure according to claim 1, character- ized in that the radiation is directed in the form of continuous radiation on the object to be dried (1). 3. Procedure according to claim 1, character¬ ized in that the radiation is directed in the form of periodic radiation on the object to be dried (1). 4. Procedure according to any one of claims 1-3, characterized in that the radiation is directed at one go on the whole surface of the object to be dried (1). 5. Procedure according to any one of claims l-3, characterized in that the radiation is directed on part of the surface of the object to be dried (1) and is moved over the surface periodically or at a substan¬ tially uniform rate. 6. Procedure according to claim 4 or 5, char- acterized in that in the drying operation a plurality of consecutive similar drying periods are employed, and pauses thereinbetween, so that the temperature of the object (1) stays substantially constant or on a given level throughout the drying process . 7. Procedure according to any one of claims 1-6, characterized in that the power of the microwave radiation and/or the duration of its action is regu¬ lated in accordance with the temperature of the object to be dried (1) . 8. Procedure according to any one of claims 1-7, characterized in that the object to be dried con¬ sists of fresh concrete surfaces or of old concrete surfaces which have suffered damage from water, in them: floors, walls or ceilings, structures laid of bricks or other bodies and the joints thereof. 9. Drying apparatus for non-destructive dry- ing out of wet concrete, stone, brick and/or block- based structures, characterized in that the apparatus comprises a radiation chamber (3) which is open in the direction towards the surface (2) of the object to be dried (1) and substantially closed in other directions, at least one microwave source in said chamber on the side opposite to the object and aimed towards the object, such as a magnetron (4), with regulating and control apparatus, and a ventilation means (5) for cooling the magnetron and for removing from the radia- tion chamber the moisture evaporating from the object to be dried. 10. Drying apparatus according to claim 9, characterized in that on the lower margin of the radia¬ tion chamber (3) belong wheels (6) for facilitating the moving of same. 11. Drying apparatus according to claim 9, characterized in that to the radiation chamber (3) belong one or several safety switches (7) which are disposed in the vicinity of the surface to be dried so that the magnetrons are deenergized if the radiation chamber is distanced from the surface to be dried. 12. Drying apparatus according to claim 9, characterized in that a wire netting permeable to air and impermeable to microwave radiation is provided on the air exhaust aperture (11) of the cooling system.

Inventors: NAPARI JUKKA, NAPARI, JUKKA
Applicants: MIRAKU OY
Application year: 1991
Main classification: C04B41
IPC codes: B28B11, C04B40, E04B1, F26B3, F26B9, F26B19