Shape control in a strip rolling mill of cluster type

Abstract: A strip rolling mill of cluster type has, on at least one side of the strip path, a work roll (3), a plurality of intermediate rolls (45) supporting said work roll and a plurality of backing bearing assemblies (6) supporting said intermediate rolls. Each backing bearing assembly has a row of backing bearing units (6a-6f) and shape control means (9) by which the backing bearing units (6a-6f) are adjustable relative to the work roll axis so that strip shape control can be applied. All backing bearing assemblies (6) on one side of the strip path have such shape control means (9). In the mill at least two of the shape control means (9) are independently operable so as to apply respectively different shape control patterns to the work roll.

Description: This invention relates to strip rolling mills of the cluster type according to the precharacterising portion of claim 1, such as Sendzimir mills, and is particularly concerned with a method of applying strip shape control according to the precharacterising portion of claim 14. In this specification, the term strip is used to describe the metal workpiece which passes through such a mill, although in this art various other terms are also employed. The present invention is concerned with control of the shape of the strip, mainly the flatness of the strip and also cross-sectional shape. For the cold rolling of thin hard material such as stainless steel, silicon steel, high nickel alloys and other material such as copper and copper alloys, work rolls of small diameter are required. To meet this requirement, multi-roll cluster rolling mills were developed many years ago, the primary example being the Sendzimir mill. In cluster mills, on each side of the strip path the work roll is supported by two intermediate rolls, which in turn are each supported either by two intermediate rolls or two backing bearing assemblies. Typically, a so-called twelve high mill has on each side of the strip path a work roll, two intermediate rolls and three backing bearing assemblies, while a twenty high mill has a work roll, two first intermediate rolls, three second intermediate rolls and four backing bearing assemblies. Although more complex in construction, the twenty high mill is advantageous from the point of view of reduction of diameter of the work roll, while keeping the rolling torque transmission capability necessary for wide strip rolling. Rolling torque can be fed through the second intermediate rolls, which is more advantageous than through the first intermediate rolls which is necessary in a twelve high mill. This is because the driving spindle diameter can be bigger at the second intermediate roll than at the first intermediate roll. From the point of view of surface quality of the products, the twenty high mill is also superior, since the tendency for so-called bearing marks to be transferred from the backing bearings through the intermediate rolls to the work roll and thus to the rolled strip can be much reduced. When work rolls of small diameter are used, the rigidity of the work roll is low, so that it is liable to bend under the rolling forces in a complicated manner. There have therefore been developed strip shape adjustment systems which can apply roll bending through the backing bearings, by adjusting the position of the various backing bearing units along a row of them. Such adjustment systems have come to be known as AS-U devices, and can be operated during rolling to effect shape adjustment. US-A-2169711 is an early disclosure of such adjustment of the backing bearings, to apply bending to the work rolls, by individually adjusting the position of the backing bearing units which are arranged in a row along a shaft of the backing bearing assembly while each being supported against the mill housing by a saddle. By means of members mounted eccentrically with respect to the shaft, the support position of each backing bearing unit can be adjusted, by rotating the eccentric member relative to the shaft. US-A-2169711 shows a twelve high mill, and it is mentioned that this adjustment system, operable during rolling by the mill, can be applied to at least one of the series of the backing bearing rollers. A twenty high mill and a six high mill are also briefly referred to. The adjustment of shape control, during rolling, using the adjustment of the backing bearings just described is separate from the adjustment of the backing bearing assembly as a whole, often known as "screwdown" control, which is used when the strip thickness is changed, when the work roll size is changed or as the intermediate rolls wear. This screwdown control typically also employs other eccentric support members fixed onto the shaft of the backing bearing assembly. GB-A-1 445 577 shows this type of adjustment of the whole of a bearing assembly. US-A-3147648 is concerned primarily with a cartridge system for insertion and removal of the rolls, but also mentions the control means for the crown, contour or flatness of the workpiece. The system employed is similar to that already described, involving eccentric rings controlling the exact position of each portion of the shaft of the backing bearing assembly. It is mentioned that this control means may be provided on any one or all of the shafts, and in the preferred embodiment only the upper two shafts, among the four shafts in the upper part of the mill, are provided with this control. The shape control adjustment of the two shafts is effected simultaneously, through a single control means which operates equally on the respective eccentrics for corresponding backing bearing units on the two adjacent shafts. US-A-3528274, which describes a one-two-one-four type of Sendzimir mill employing only a single second intermediate roll, also mentions that each backing bearing assembly may have eccentric rings mounted on the shaft, such that different configurations of the work roll may be obtained. It is mentioned that by adjusting individual ones of the bearing shafts or by combinations of the shafts, various strip shapes are possible. US-A-4289013 which illustrates the features of the precharacterising portion of claims 1 and 14 and shows crown control adjustment operating on the two top backing elements of a twenty high mill, these two backing assemblies having crown control applied to them in conjunction and not individually. A paper "Lubrication of Sendzimir Mills" by L.R. Seeling, 3rd annual meeting of the Lubrication and Wear Group, 1964 (Institution of Mechanical Engineers, London) describes shape control by eccentric adjustment of the backing bearings of the outermost two backing bearing assemblies in the strip path direction, rather than the two topmost bearing assemblies as mentioned above. A rolling mill embodying this concept is manufactured by Kobe Steel Limited and is in the form of a twenty high mill or a twelve high mill. The two backing bearing assemblies are adjusted in concert, i.e. not independently, to effect shape control. The prior art can be summarised in that, although certain entirely general proposals have been made as to applying shape control adjustment to more than two of the backing bearing assemblies, the purpose or effect of this is not discussed, and in practice such shape control adjustment capability has been applied in Sendzimir mills only to two of the backing bearing assemblies, i.e. either the top two backing bearing assemblies or the outermost two backing bearing assemblies above the strip path, and the two backing bearing assemblies have not been independently adjusted for strip shape control. Although the problems of work roll bending and bearing mark transfer are partially solved by the measures described above, the present invention is based on the concept that further improvements in the solution of these problems can be obtained. An object of the invention is to provide a strip rolling mill of the cluster type in which improved shape control can be applied to the work roll. A further object of the invention is to provide a strip rolling mill of cluster type in which the tendency for bearing marking to transfer to the strip is decreased. The invention is set out in claims 1 and 14. The present invention lies in the concept of applying different shape control patterns to the work roll by independent adjustment of the shape control means of at least two backing bearing assemblies. This permits a wider range of overall shape control of the work roll, and better fitting of the overall shape control pattern to the ideal. As explained below, the effect of applying two different shape control patterns using two independently adjustable backing bearing assemblies can be greater than twice the effect of using a single backing bearing assembly. In a preferred embodiment, the invention provides the concept of providing all of the backing bearing assemblies on at least one side of the strip path with shape control means, and preferably providing also at least some of the backing bearing assemblies on the other side of the strip path with shape control means. These shape control means can be all controlled independently, or at least one adjacent pair may be controlled in conjunction, as illustrated below. Different shape control patterns may be applied by two backing assemblies which are on the same side of the mill centre plane or on opposite sides of the mill centre plane. The mill centre plane is a term used herein to mean the plane common to the two work roll axes, which is usually the central vertical plane. In another preferred aspect, this invention provides a mill in which the backing bearing units of the adjacent backing bearing assemblies are staggered axially. This enables finer control of the shape control pattern applied to the work roll, with reduced risk of bearing mark transfer to the rolled strip. In more detail in the rolling mills of the invention, each backing bearing in all the backing bearing assemblies at one side of the strip path may be provided with a control device for individually regulating the support position of the backing bearings, and therefore the strip shape can be controlled in all rows, corresponding to the rolling load distributed in all rows of the backing bearing devices, and the strip shape control capacity of the entire rolling mill is synergistically improved, thereby realising a mill possessing a shape control capability extended both quantitatively and qualitatively. Furthermore, at one side of the strip path, each backing bearing in all backing bearing assemblies may be provided with a control device for individually regulating the support position of backing bearings, and therefore the shape adjustment capability limit due to backing bearing pitch can be decreased and the shape control can be adjusted at a more appropriate position, thereby realising a rolling mill capable of obtaining a favourable shape control performance. Embodiments of the invention will now be described by way of non limitative example, with reference to the accompanying drawings in which:- Fig. 1 is a general schematic perspective view of a Sendzimir strip rolling mill, to which the invention can be applied; Fig. 2 is a diagrammatic sectional view, in a plane parallel to the direction of movement of the strip, of a Sendzimir rolling mill to which the invention is applied; Fig. 3 is a diagrammatic sectional view similar to that of Fig. 2, showing another embodiment of a Sendzimir mill to which the invention is applied; Fig. 4 is a further diagrammatic sectional view, similar to that of Fig. 2, showing yet another embodiment of a Sendzimir mill to which the invention is applied; Fig. 5 is a vertical section, at the mill centre plane, of a Sendzimir mill to which the invention can be applied; Fig. 6 is a diagrammatic side view of a roll cluster at one side of the rolling path, in a Sendzimir mill to which the invention may be applied; Fig. 7 is a further diagrammatic view illustrating the shape control adjusting mechanism applicable to the construction of Fig. 6; Figs. 8(A) and 8(B) are sectional views of backing bearing for screwdown with Fig. 8(A) showing two sections, on opposite side of the vertical centre line, respectively at lines A-A and B-B in Fig. 8(B) illustrating a single eccentric adjustment mechanism; Figs. 9(A) and 9(B) illustrate further details of the shape control adjustment mechanism in a Sendzimir mill, to which the invention is applied, Fig. 9(A) being two sections, on opposite sides of the vertical centre line of the figure, corresponding respectively to section lines C-C and D-D of Fig. 9(B); Fig. 10 is a diagrammatic side view of a Sendzimir mill showing the rolling force paths; Fig. 11 is a diagrammatic vertical section in the mill centre plane showing roll deflection effects; Fig. 12 is a diagrammatic side view of another Sendzimir mill embodying the invention; Fig. 13 illustrates in side view a braking device of a backing bearing assembly adjustment mechanism embodying the invention; Fig. 14 is a vertical section of the apparatus shown in Fig. 13 in which the pin 26 is rotated to its top position; Figs. 15(A) and 15(B) illustrate diagrammatically backing bearing assembly adjustment mechanisms applied to the outermost backing bearing assemblies on a Sendzimir mill, in accordance with the invention; Fig. 16 is a top view of the mill partly shown in Fig. 15; Fig. 17 is a diagrammatic side view of the mill of Fig. 16; Figs. 18(A) and 18(B) illustrate the shape control patterns which can be obtained in embodiments of the present invention and a comparative mill; and Fig. 19 diagrammatically illustrates another embodiment of the invention. Fig. 1 of the accompanying drawings shows the housing 1 of a Sendzimir strip rolling mill, though which passes a strip 2 from an uncoiler to a coiler. In the mill, there is a cluster of rolls including work rolls which act upon the strip 2. These rolls are illustrated and described more below. Fig. 2 shows a conventional arrangement of rolls, in a twenty high Sendzimir mill. The small diameter work rolls 3 are each supported by a pair of first intermediate rolls 4, and the first intermediate rolls 4 are supported by three second intermediate rolls 5. The second intermediate rolls 5 are in turn supported by four backing bearing assemblies 6 labelled clockwise A, B, C, D at the upper side of the mill and E, F, G, H at the lower side of the mill. Each backing bearing assembly 6 comprises as is known a plurality of individual backing bearings mounted on a common shaft and spaced axially along the second intermediate rolls 5. Typically there are six such backing bearings 6a to 6f as seen in Fig. 5 to be described later. The position of the shaft of the backing bearing assembly 6 can be adjusted relative to the mill pass line by a coarse adjusting mechanism which operates on the ends of the shaft and is described more below. Secondly, individual fine adjustment mechanisms in the form of strip shape control means are provided along the shaft so that each of the backing bearings 6a to 6f, may be individually set so as to exert together a shape control pattern to the work roll, through the intermediate rolls 4,5. As mentioned, these adjustment mechanisms are operable during rolling, and are known as AS-U devices, which term will be used below sometimes. Fig. 2 shows an embodiment of the invention in which three backing bearing adjustment mechanisms 9a, 9b and 9c are indicated, under control of a control unit 100. The adjustment mechanism 9a controls the operation of the backing bearing assembly A, while the adjustment mechanism 9c controls the backing bearings of the backing bearing assembly D. The control mechanism 9b controls the two backing bearing assemblies B, C in conjunction, so that, as is already known, a corresponding pair of the backing bearings of the assemblies B, C respectively are adjusted simultaneously and in concert. Thus Fig. 2 shows an embodiment in which all four of the backing bearing assemblies on the upper side of the mill have adjustment mechanisms (AS-U devices) and can be adjusted during rolling of the strip in order to provide a required shape control pattern. The outermost pair of backing bearing assemblies A, D are each controlled independently, and the topmost pair, B, C are adjustable in conjunction and independently of the assemblies A, D. In an alternative arrangement, according to the invention, illustrated in Fig. 12, the backing bearing assemblies A and B are controlled for applying a desired shape control pattern by a single adjustment mechanism 9a (AS-U device) and similarly the backing bearing assemblies C, D are also controlled by a second adjustment mechanism 9b. As in Fig. 2, all four of the backing bearing assemblies above the strip are controlled, in this case in two independent pairs. In known twenty high mills AS-U devices for adjusting shape control patterns have been installed only in the topmost two backing bearing assemblies B,C or in the outermost two backing bearing assemblies A,D and have not been operated independently. The effect of the embodiment of the invention shown in Fig. 2 is to expand the capability of the mill to apply shape control both quantitatively and qualitatively. Table 1 below shows the distribution of the rolling load P to the backing bearing assemblies 6. Reference here should be made to Fig. 10 of the accompanying drawings which shows how the individual loads P A , P B , P C and P D at the respective shafts of the four backing bearing assemblies are arrived at from the path of the forces through the roll cluster. The particular example of Table 1 is for a ZR21AN type mill, with backing bearing diameter of 406mm and two different work roll diameters of 80mm and 65mm. Work Roll Diameter 80mm 65mm Rolling load (P) 100% 100% A, D shaft support load (P A , P D ) 55% 60% B, C shaft support load (P B , P C ) 45% 40% Because of symmetry, the load distribution is the same between the backing bearing assemblies A and D and similarly the same between the assemblies B and C. The amount of the adjustment movement of the individual backing bearings of each backing bearing assembly is limited by the permissible amount of bearing mark and also from considerations of life, as well as from design limitations. The effect of the adjustment of each backing bearing assembly on the deflection of the work roll is proportional to the distribution of the rolling load to the backing bearing assembly, according to the principle of conservation of energy. Based upon the load distributions shown in Table 1, the effect on the deflection of the work roll for a conventional device in which only backing bearing assemblies B and C are capable of shape control adjustment, and the embodiment of Fig. 2 can be compared in the following Table 2. Effect of shape control adjustment at roll bite Work roll diameter 80mm 65mm Relative effect at roll bite Control at B, C only 45% 40% Control at A, B, C, D 100% 100% Table 2 thus shows that compared with the conventional mill in which control is effected only at backing bearing assemblies B, C, the arrangement of Fig. 2 provides a shape control capacity of 2.2 times greater (at work roll diameter 80mm) or 2.5 times greater (at work roll diameter 65mm). Furthermore, almost the same shape control capacity (100%) is available at both work roll diameters, whereas in the conventional device the shape control capacity decreases from 45% with a work roll diameter of 80mm to 40% with a work roll diameter of 65mm. The shape control in the invention is also enhanced qualitatively, since finer adjustment may be achieved. Using two independently adjustable bearing assemblies permits this, and further such benefit can be obtained by staggering the locations of the backing bearings in the axial directions of the respective shafts of the backing bearing assemblies A and B, and likewise staggering the backing bearings on the respective shafts of the backing bearing assemblies C and D. Referring now to Fig. 11, this shows the deflection of the work roll in a typical twenty high Sendzimir mill. The work roll 3 is first bent at the edge of the strip 2 by the first intermediate roll 4, but this bending at an edge can be prevented by positioning the taper edge of the first intermediate roll 4 near the strip edge part. The second intermediate roll 5 is supported by the backing bearings and is deflected less, but in the contact area there is a spring effect due to Hertz flattening. The work roll 3, first and second intermediate rolls 4, 5 are extremely small in diameter as compared with the diameter of the ordinary work roll of a four high rolling mill, and even the largest second intermediate roll has less than half the diameter of the latter. Therefore, bending action occurs in the second intermediate roll 5 at the outer side of the strip width, and the second intermediate roll 5 is deflected in a curve of higher order than a quadratic curve taking the mill centre to be the origin, and therefore the work roll 3 is deflected through the first intermediate roll 4. It is hence necessary to correct the deflection of the second intermediate roll 5. Incidentally, in the twenty high rolling mill with the strip width of about 1200mm, the diameter of the second intermediate roll 5 is about 200mm, and in this case the axial deflection of the second intermediate roll 5 is nearly expressed by a quadratic curve, centering on the point approximately spaced from the strip edge to the middle by the distance of 1.5 times the roll diameter. That is, in the case of strip width of 1200mm, this centre is 200 x 1.5 = 300mm from strip centre and taking the strip centre as the origin, this characteristic is nearly the same as the curve of the fifth power. Therefore, the deflection of the second intermediate roll 5 must be corrected and controlled by shape control applied by the backing bearings (AS-U) but since the strip width varies, it is desired that the start points of AS-U can be set continuously as much as possible. However, for reasons of strength and design, the number of backing bearings in one row cannot be increased. The number of sections of bearing allowed in a rolling mill with a maximum strip width of 1200mm is about six. Therefore, the control pitch is about 200mm, which is large and discontinuous. In the multiroll rolling mill of the invention, for example, by staggering the shape control (AS-U) action points of the backing bearings of the A, D shafts 100mm each with respect to those of the B, C shafts, a fine shape control adjustment capability with 100mm pitch is realised, since the backing bearings A, D are adjustable independently of the backing bearings B, C. Thus deflection of the second intermediate roll 5 can be corrected more accurately regardless of the strip width. In this way the qualitative effect of the AS-U control is enhanced. Fig. 3 shows a further embodiment of the invention in which, as in Fig. 2, all of the backing bearing assemblies A, B, C, D have shape control adjustment though the adjustment mechanisms 9a, 9b and 9c as already described, and additionally the two outermost backing bearing assemblies E, H at the lower side of the mill have independent shape control adjustment capability through shape control adjustment mechanisms 9d and 9f. Fig. 4 illustrates another alternative embodiment in which again all the upper four backing bearing assemblies A, B, C, D are controlled for shape control adjustment, as in Fig. 2, and additionally the two lowermost backing bearing assemblies F, G at the lower side of the mill have shape control capability through a bearing adjustment mechanism 9e which operates on the bearings of the assemblies F, G in conjunction, i.e. these backing bearing assemblies are controlled, for shape control adjustment, in the same way as the backing bearing assemblies B, C. Figs. 2 to 4 thus illustrate the principles of the invention. Details of the backing bearing assemblies and their adjustment mechanisms are now given, and reference may also be made by the expert to the prior art discussed above and also existing mill practice. Fig. 5 is a section on the plane of the centre axis of the work rolls 3 and shows also the shaft 60 of one backing bearing assembly 6 on which the bearing units 6a to 6f are mounted. At the axial ends of the shaft 60 are screwdown gears 8, by which coarse adjustment of the position of the shaft 60 is achieved through screw-down cylinders 7 (see Figs. 5 and 16). The shape control mechanism, which adjusts the position of each bearing 6a to 6f, i.e. by applying a bending force to shaft 60, comprises a plurality of adjustment cylinders 9 connected through rods to respective eccentric mechanisms 10 which are also described below. Figs. 6 to 9 illustrate the screwdown control mechanism operated by the screwdown cylinders 7 and the shape control adjustment mechanism for each bearing 6a to 6f, operated by the cylinders 7. These figures show portions of the adjustment mechanisms actuating the topmost backing bearing assemblies B, C and do not show any corresponding mechanisms for the backing bearing assemblies A and D, but, according to the invention, these are provided in an analogous manner, although the mechanisms for the assemblies A and D adjust only a single assembly, whereas that for assemblies B and C adjust both assemblies. Furthermore, to aid understanding Fig. 8 illustrates the case where there is no adjustment of the backing bearings, and only the screwdown adjustment, i.e. there is only a single eccentric adjusting ring on the shaft 60. Looking first therefore at Fig. 8(B), there can be seen an eccentric ring 19 which supports the shaft 60 in a supporting saddle 20 of the assembly. The ring 19 is rotatable around the shaft 60 in the saddle 20, so that its rotational position determines the location of the axis of the shaft 60. The backing bearing 6a and the other bearings 6b-6f not seen here are mounted directly on the shaft 60. Rotation of the ring 19 is achieved by the adjacent ring 11 fixed to the ring 19. The ring 11 has a toothed sector which meshes with a rack 8 (Fig. 6) driven vertically (in this example) by the screwdown cylinder 7. The degree of screwdown eccentricity is considerable, being represented by the space between the respective centres C C of the bearing shaft 60 and C S of the saddle supporting surface seen in Fig. 8(A). Referring now to Fig. 9, this illustrates a combination of screwdown adjustment for the shaft 60 and fine adjustment means for the individual backing bearings. As can be seen, adjacent each backing bearing unit are two fine adjustment eccentric rings 21, for effecting fine adjustment of the position of the axis of the shaft 6 at that backing bearing. Thus at the left hand side of the endmost backing bearing 6a shown in Fig. 9(B), there can be seen two eccentric rings 19, 21 also illustrated at the right hand side of Fig. 9A. The first of these effects the coarse screwdown adjustment as described above, and the second ring 21 effects the fine shape control adjustment. Rolling bearings 22 are shown separating these rings from each other and from the saddle 20. As Fig. 6 shows, the fine adjustment eccentric ring 21 has a toothed sector 12, which meshes with a rack 10 at the end of a rod connected to the adjustment piston 9. Operation of the piston 9 causes rotation of the ring 21 through the rack 10 and toothed sector 12 to cause fine adjustment of the position of the axis of the shaft 60 at the location of the relevant backing bearing. Fig. 5 shows, as described, that each adjustment mechanism for the backing bearings is operated by a piston 9, there being seven such pistons and adjustment mechanisms for the six backing bearings 6a to 6f. Each backing bearing 6a to 6f has, at its axial ends, a pair of the adjustment rings 21. An alternative embodiment of the control mechanism of the rings 21 is shown in Fig. 7 in which the rack 10 is moved by driving system comprising a vertical rod 17 connected to the rack 10 and driven vertically in the manner of a lead screw by a central screw thread on a worm gear wheel mounted in a worm drive mechanism 16. The worm gear wheel is driven at its periphery by a worm which in turn is driven by a shaft 15 driven by a hydraulic motor 14 under control of an electromagnetic directional valve 13. Fig. 6 illustrates how the racks 8 and 10 have toothing on both sides, meshing with the respective toothed sectors 11 and 12 of both the backing bearing assemblies B and C. Fig. 9(A) shows the respective centres of the respective circles making up the eccentric system. C c is the centre of the bearing shaft and C s is the centre of the saddle supporting surface. C a is the centre of the eccentric ring 21. Fig. 9(A) illustrates the AS-U eccentricity C a i.e. the amount of fine control of the position of the backing bearing unit, which is used to effect shape control of the rolled strip. Referring again to Fig. 8, it will be noted that the screwdown component force on the bearing 6a acts on the screwdown eccentricity E s , to generate a moment tending to rotate the shaft 60, but since there is metal contact between the screw-down eccentric ring 19 and the shaft 60, such rotation of the shaft 60 can be prevented due to self-locking by the friction at the metal contact surfaces. As mentioned, in Fig. 9 the eccentric ring 21 is supported by the shaft 60 on the saddle 20 through needle bearings 22 in order to reduce the friction resistance enabling operation of the adjustment device 9 during rolling. With the provision of the needle bearings, there is no metal-metal contact as in Fig. 6, so that there is no self-locking against rotation of the shaft 60 under the screw-down component force. This problem is solved by braking means described below. Fig. 12 illustrates schematically the case already described above, where two shape control adjustment mechanisms 9 are provided, respectively operating upon the backing bearings of the backing bearing assemblies A and B on the one hand and C and D on the other hand. Both these adjustment mechanisms 9a are constructed as described above for the adjustment mechanism 9b which effects simultaneous and uniform control of two backing bearing assemblies. The embodiment of Fig. 12 permits a wide variety of control of shape, by independent adjustment of the two pairs of backing bearing assemblies A and B on the one hand and C and D on the other hand. It must be remembered that the effect of individual backing bearings, using the adjustment mechanism 9 is very small, and large variations of roll diameter, for example, are accommodated by means of the screwdown adjustment. This fine control of the individual backing bearing units permits a very favourable characteristic for fine control of the strip shape, even in automatic control of the strip shape during rolling. Figs. 13 and 14 illustrate a braking mechanism applicable acting upon the outermost backing bearing assemblies A and D, in the embodiment of Fig. 12. As mentioned, the rolling force tends to rotate the shaft 60 due to the screwdown eccentric amount E c (see Fig. 8(A)). The construction of Figs. 13 and 14 brakes the shaft 60 against such rotation, and may also be applied, for example, to backing bearing assemblies E and H in the lower part of the mill. Figs. 13 and 14 show a braking cylinder 27 pivotally mounted in the mill frame and having a piston rod 27a connected to a pin 26 eccentrically fixed on a rotating gear 25. The gear 25 meshes with the ring 11 fixed to the eccentric ring 19 which provides the coarse adjustment of the position of the shaft 60, in the manner described above. Through the gear 25, pin 26 and rod 27a, the tendency of the shaft 60 to rotate under the screw down force is resisted by fluid in the cylinder 27, While rotation of the ring 19 can be permitted when desired, by control of the cylinder 27, this construction provides sufficient resistance to prevent unwanted rotation of the shaft 60. Figs. 15 to 17 show the braking mechanism and details of the shape control adjustment mechanism 9 for the backing bearing assemblies A and D, in the embodiment illustrated by Fig. 12 where the backing bearing assemblies A and B on the one hand and C and D on the other hand are operated in conjunction by respective shape control adjustment mechanisms. The rod 17 connecting the adjustment cylinder 9 to the rack 10 in each adjustment mechanism extends obliquely into the housing 1 of the mill and is guided by a bush 28. The position of the adjustment mechanism at any time can be monitored by means of a position detector 29. Fig. 18 shows the effect of the control of strip crown (strip shape) at the location of the work roll. Fig. 18A shows the effects obtainable when the backing bearing assemblies B and C have shape control adjustment, while Fig. 18(B) shows the case where in accordance with the invention, all of the shafts A to D have shape control adjustability, the shafts A and B being controlled in conjunction with each other and the shafts C and D being controlled in conjunction with each other, i.e. the arrangement illustrated by Fig. 12. It can be seen that the effect at the work roll can be much greater in the case of Fig. 18(B) and also that the possibilities for variation of shape control are greater. In the case of Fig. 18(A), diagram (a), the permissible value of the positional difference between adjacent backing bearings in the axial direction of the rolls is limited within a certain range (l) from considerations of the bending stress on the shaft 60 or from considerations of the production of bearing marks on the product. This limits the total amount of strip crown which can be formed. On the other hand in diagram (a) of Fig. 18(B), the amount of crown which can be applied is greatly expanded. Diagram (b) show how the shape control applied by the shafts A and B on the one hand and C and D on the other hand can be combined to create various possible roll curves, improving the qualitative nature of the shape adjustment. Diagram (c) show levelling effects which can be obtained. In a monoblock cluster mill, levelling of the work roll on the operation side and the driving side is achieved only by the shape control adjustment devices. Therefore in the case of Fig. 18(A), when the levelling and shape correction are employed simultaneously, the possibilities for shape control are significantly limited. In the present invention, however, the levelling effect can be obtained by one shape control adjustment device and shape control by another such device, permitting independent control of these two effects. A further possibility within the invention to achieve finer control of the strip shape is to stagger the backing bearings of two adjacent backing bearing assemblies, in the axial direction of the rolls. This is illustrated by Fig. 19, for the case corresponding to Fig. 2 where three shape control adjustment mechanisms 9 are provided operating respectively the bearing assembly A, the bearing assemblies B and C and the bearing assembly D. Fig. 19 illustrates how the six backing bearings of the assemblies B and C are staggered relative to the five backing bearings of the shafts A and D. This permits a control pattern with effectively half the pitch of the backing bearings, and qualitative control is further improved. Furthermore, the risk of production of bearing mark transfer to the rolled strip is reduced. The invention has principally been illustrated by the reference to twenty high mills, and mainly to the upper rolls of such mills, but it will be apparent to those skilled in this art that the same principles can be applied to twelve high mills or other cluster mills, and also that the invention can be applied to the lower rolls of such mills.

Claims: A strip rolling mill of cluster type having, on at least one side of the strip path, a work roll (3), a plurality of intermediate rolls (4,5) supporting said work roll and a plurality of backing bearing assemblies (6) supporting said intermediate rolls spaced circumferentially from each other with respect to the work roll axis and each comprising a row of backing bearing units (6a-6f) extending parallel to the work roll axis, wherein each said backing bearing assembly includes shape control means (9) by which said backing bearing units (6a-6f) of the assembly are respectively adjustable relative to the work roll axis so that strip shape control can be applied, characterized in that in said mill the backing bearing units (6a-6f) of one (A) of the backing bearing assemblies (6) are arranged to be adjustable during rolling by the respective shape control means (9) independently of the backing units (6a-6f) of at least one other (B,C,D) of the backing bearing assemblies (6) so that two said backing bearing assemblies simultanously apply respectively different shape control patterns to said work roll. A strip rolling mill according to claim 1 wherein said two independently operable shape control means (9) belong to two adjacent ones (A,B; C,D) of said backing bearing assemblies (6) one of which is more remote from the mill centre plane than the other. A strip rolling mill according to claim 2 wherein said backing bearing units (6a-6f) of said two adjacent ones of said backing bearing assemblies are axially staggered relative to each other. A strip rolling mill according to any one of claims 1 to 3 having, on at least one side of the strip path, said work roll (3), a pair of first intermediate rolls (4) supporting said work roll, three second intermediate rolls (5) supporting said first intermediate rolls (4) and four said backing bearing assemblies (6) supporting said second intermediate rolls (5), said backing bearing assemblies being in two pairs (A,B; C,D) on opposite sides of the mill centre plane each pair having a first said assembly (B,C) close to said plane and a second said assembly (A,D) further from said plane than said first assembly, wherein each of said four backing assemblies has said shape control means (9), said shape control means (9) of said two first backing bearing assemblies (B,C) being linked so that their backing bearing units are adjusted in conjunction, while said shape control means of said second backing bearing assemblies (A,D) are operable independently of the shape control means of said first backing bearing assemblies (B,C). A strip rolling mill according to claim 1 having, on at least one side of the strip path, said work roll (3), a pair of first intermediate rolls (4) supporting said work rolls, three second intermediate rolls (5) supporting said first intermediate rolls and four said backing bearing assemblies (6) supporting said second intermediate rolls, said backing bearing assemblies being in two pairs (A,B; C,D) on opposite sides of the mill centre plane, each said pair having a first said assembly (B,C) close to said plane and a second said assembly (A,D) further from said plane than said first assembly, wherein each of said four backing bearing assemblies further has said shape control means (9), said shape control means of said first and second backing bearing assemblies (A,B; C,D) in each said pair thereof being linked so that their backing bearing units are adjusted in conjunction, while the shape control means of the two said pairs are independently operable. A strip rolling mill according to any one of claims 1 to 3 having, on each side of a horizontal path of movement of strip being rolled, said work roll (3), a pair of first intermediate rolls (4) supporting said work rolls, three second intermediate rolls (5) supporting said first intermediate rolls and four said backing bearing assemblies (6) supporting said second intermediate rolls, said backing bearing assemblies on each side of said path of strip movement being in two pairs (A,B; C,D; E,F; G,H) on opposite sides of the mill centre plane each said pair having a first said assembly (B,C,F,G) close to said plane and a second said assembly (A,D,E,H) further from said plane than said first assembly, wherein each of said four backing bearing assemblies (A-D) at the side above said path of strip movement and each of the two said second backing bearing assemblies (E,H) at the side below said path of strip movement has said shape control means while the two said first backing bearing assemblies (F,G) at the side below said path of strip movement do not have such shape control means. A strip rolling mill according to any one of claims 1 to 3 having, on each side of a horizontal path of movement of strip being rolled, said work roll (3), a pair of first intermediate rolls (4) supporting said work rolls, three second intermediate rolls (5) supporting said first intermediate rolls and four said backing bearing assemblies (6) supporting said second intermediate rolls, said backing bearing assemblies on each side of said path of strip movement being in two pairs (A,B; C,D; E,F; G,H) on opposite sides of the mill centre plane each said pair having a first said assembly (B,C,F,G) close to said plane and a second said assembly (A,D,E,H) further from said plane than said first assembly, wherein each of said four backing bearing assemblies (A-D) at the side above said path of strip movement and each of the two said first backing bearing assemblies (F,G) at the side below said path of strip movement has said shape control means while the two said second backing bearing assemblies (E,H) at the side below said path of strip movement do not have such shape control means. A strip rolling mill of cluster type according to claim 1 in which on said one side of the strip path there are at least three backing bearing assemblies (6) of which two (A,D) are remote from the mill centre plane on opposite sides thereof and at least one (B,C) is closer to the mill centre plane than said two remote ones, and (a) at least one of said two remote backing bearing assemblies (A,D) and (b) said closer backing bearing assembly (B,C) have respective shape control means (9). A strip rolling mill of cluster type according to claim 1 in which at least two adjacent backing bearing assemblies (6) on said one side of the strip path have independently operable shape control means (9) and said backing bearing units of said two adjacent backing bearing assemblies (6) are staggered relative to each other in the axial direction of said work roll. A strip rolling mill of cluster type according to claim 1, wherein at least one said backing bearing assembly (6) has a rotatable shaft (60) carrying said backing bearing units, at least one support (20) for said shaft, position adjustment means for said shaft comprising at least one eccentric ring (19) around said shaft and mounting said shaft in said support (20) therefor, rotating means (7,8) for rotating said eccentric ring around said shaft so as to adjust the position of said shaft relative to said support, and braking means (27) for said shaft (60) resisting rotation of said shaft caused by the mill rolling force. A strip rolling mill according to claim 10 wherein said braking means comprises a first rotatable toothed element (11) fixed on said shaft, a second rotatable toothed element (25) meshing with said first rotatable toothed element (11) and a piston-and-cylinder unit (27,27a) connected to said second toothed element to selectively resist rotation thereof. A strip rolling mill according to claim 10 or claim 11 having at least one fine adjustment means (9) for said shaft (60) comprising at least one eccentric ring (21) around said shaft and interposed between said shaft and said support (20) and rotating means (10) for rotating said eccentric ring (21) of said fine adjustment means around said shaft to adjust the position of a portion of said shaft relative to said support. A strip rolling mill according to claim 12 wherein said eccentric ring (19) of said position adjustment means and said eccentric ring (21) of said fine adjustment means are arranged one radially inside the other with a rolling bearing (22) between them. A method of applying strip shape control in a strip rolling mill of cluster type having, on at least one side of the strip path, a work roll (3), a plurality of intermediate rolls (4,5) supporting said work roll and a plurality of backing bearing assemblies (6) supporting said intermediate rolls spaced circumferentially from each other with respect to the work roll axis and each comprising a row of backing bearing units (6a-6f) extending parallel to the work roll axis, said backing bearing units in at least two said backing bearing assemblies being adjustable by shape control means (9) relative to the work roll axis so as to apply strip shape control, wherein each said backing bearing assembly (6) on said one side of said strip path has said shape control means (9), which method is characterised by simultaneously applying during rolling at least two different shape control patterns to said work roll (3) by independently adjusting the backing bearing units (6a-6f) of one of the backing bearing assemblies (A) independently of the backing bearing units (6a-6f) of at least one other of the backing bearing assemblies (B,C,D). A method according to claim 14 comprising independently adjusting two of said backing bearing assemblies (6) of which one (A,D) is more remote from the mill centre plane than the other (B,C). A method according to claim 14 or claim 15 comprising independently adjusting two of said backing bearing assemblies (6) which are on opposite sides of the mill centre plane. A method according to claims 14 to 16 comprising independently adjusting two of said backing bearing assemblies whose respective backing bearing units are axially staggered.

Inventors: ASOTANI ISAO, KAJIWARA TOSHIYUKI, KOYAMA KENICHI, NISHI HIDETOSHI, TANIGUCHI TETSUJI, ASOTANI, ISAO, KAJIWARA, TOSHIYUKI, KOYAMA, KENICHI, NISHI, HIDETOSHI, TANIGUCHI, TETSUJI
Applicants: HITACHI LTD, NISSHO IWAI CO LTD, SENDZIMIR INC T, SENDZIMIR JAPAN LTD, HITACHI, LTD., NISSHO IWAI CORPORATION, SENDZIMIR JAPAN, LTD., T. SENDZIMIR, INC.
Application year: 1991
Main classification: B21B13
IPC codes: B21B37, B21B13, B21B29