Storage device and method with positive displacement dispenser by means of egress through a pierced septum.

Abstract: A positive displacement ampule (10)for storing a fluid (21) therein and dispensing the fluid (21) therefrom. The ampule (10) includes an elongate vessel (12) for storing the fluid (21) having a large diameter base portion (16) at one end thereof joined to a small diameter stem portion (14) at the other end thereof, a piston (18) disposed in the vessel (12) at the base end (20) thereof for forcing the fluid (21) from the vessel (12), a fracture probe (26) for fracturing the base end (20) of the vessel (12) and a needle (32) for inserting into the fractured base end (20) of the vessel (12) and for piercing the piston (18) such that one end of the needle (32) protrudes outwardly from the vessel (12) and the other end of the needle (32) communicates with the fluid (21) in the vessel (12). In this manner, the fluid (21) is pumped from the vessel (12) through the needle (32) by pushing the piston (18) in the direction of the fluid (21). The positive displacement ampule (10) is manufactured by providing the elongate (12) vessel with the stem end (14) of the vessel (12) being open and the base end (20) of the vessel (12) being closed, injecting a monomer liquid into the vessel (12) through the open stem end (14) thereof, polymerizing the liquid so as to convert the liquid to a solid designed to function as a piston (18), injecting the fluid (21) into the vessel (12) through the open stem end (14) thereof in such a manner as to maintain the fluid (21) between the piston (18) and the stem end (14) and sealing the stem end (14) of the vessel (12).

Description: The present invention relates to a storage device of the type as described in the preamble of claim 1 and to a method of removing fluid from this storage device of the type as described in the preamble of claim 10. A storage device and a method of removing fluid from the storage device is disclosed in US-A-1 770 632. The known storage device is an ampule to be inserted into a syringe. The syringe includes holding and centering means for the ampule and a needle to be moved towards this holding and centering means. The ampule includes an elongated vessel and a piston disposed within the vessel at one end thereof. The vessel has at its piston end a tip to be manually broken off before the ampule is inserted into the syringe in order to gain access to the piston which is to be pierced by the needle for gaining access to the fluid contained in the vessel. In a further embodiment the wall of the vessel is open at one end and is closed and sealed by the piston. There are three types of ampules that are presently known: a pressurized ampule, an evacuated ampule and a non-pressurized ampule. The pressurized ampule contains fluid or powder which is at a pressure greater than atmospheric pressure such that the fluid or powder is propelled from the ampule by breaking the tip of the ampule. This type of ampule is manufactured by introducing the fluid or powder into the opened tip end of the ampule in a pressurized atmosphere and thereafter sealing the ampule. The evacuated ampule is primarily designed for conducting chemical analyses of water. The evacuated ampule contains a fluid at a pressure that is less than atmospheric pressure. The analysis is conducted by breaking the tip of the ampule while immersed in the water being analyzed. Due to the low pressure in the ampule relative to the environment, the water is forced into the ampule and mixes with the analyzing fluid or powder. The water is analyzed by observing the change in color of the mixed fluid. The non-pressurized ampule includes stem portions at opposite ends and is filled with a fluid, such as a medicine, at atmospheric pressure. To dispense the fluid, both stems are broken and the fluid is drained from the ampule. There are no known ampules having positive displacement capabilities which permit the user to pump the fluid contained in the ampule therefrom. Further, there are no known positive displacement devices which store fluids with gases trapped in predictable volume regions. The present invention as claimed in claims 1 and 10 reside in a positive displacement ampule which allows the user to pump the fluid therefrom. The positive displacement ampule comprises an elongate vessel for storing a fluid therein having a large diameter base portion at one end thereof joined to a small diameter stem portion at the other end thereof, a piston disposed in the vessel at the base end thereof for forcing the fluid from the vessel, an access means including a fracture probe for fracturing the base end of the vessel and a needle for inserting into the fractured base end of the vessel and for piercing the piston such that one end of the needle protrudes outwardly from the vessel and the other end of the needle communicates with the fluid. In this manner the fluid is pumped from the vessel through the needle by pushing the piston in the direction of the fluid. The base of the vessel has a weakened area which permits the fracturing thereof by the access means. The positive displacement ampule is manufactured by manufacturing the elongate vessel with the stem end of the vessel being open and the base end of the vessel being closed, injecting a monomer liquid into the vessel through the open stem end thereof, polymerizing the liquid so as to convert the liquid to a solid, the solid being designed to function as a piston, injecting the fluid into the vessel through the open stem end thereof in such a manner as to maintain the fluid between the piston and the stem and sealing the stem end of the vessel. An embodiment of the present invention is hereinafter described by reference to the figures, wherein Figure 1 is an elevational view of the positive displacement ampule according to the present invention; Figures 2 through 4 are elevational views showing the method by which the fluid in the ampule is withdrawn therefrom; and Figures 5 through 11 are elevational views showing the method of manufacturing the ampule according to the present invention. Referring to Figure 1, the positive displacement ampule 10 is an elongate vessel 12 having a small diameter stem 14 at one end thereof joined to a relatively large diameter portion 16 at the other end thereof. A cylindrical piston 18 is disposed at the base 20 of the large diameter portion with fluid 21 being contained between the piston 18 and the bottom 22 of the stem 14. The base 20 has a weakened area 24 at the central portion thereof such that the user can fracture that portion of the base with a probe 26 illustrated in Figure 2. The weakened area 24 can be formed by, for instance, reducing the thickness of the base of the vessel, scoring a circle in the base or providing a ceramic piece in the base. According to the preferred embodiment of the invention, the vessel 12 is made of glass and the base 20 has a plastic coating adhered to the exterior thereof. In this manner, when the base 20 is fractured the glass shards are retained by the coating. As illustrated in Figure 2, the probe 26 has a pointed end 28 for fracturing the base 20 and has a bore 30 extending axially therethrough for slidably receiving a needle 32. Figures 2 through 4 illustrate the manner in which the fluid 21 is withdrawn from the vessel 12. Referring to Figure 2, as noted above, the base 20 of the vessel 12 is fractured by pushing the probe 26 in the direction of arrow A against the base with the necessary force. Since the base is coated with plastic, the glass shards resulting from the fracturing of the base are retained by the base. After the base 20 has been fractured, the needle 32 is pushed in the direction of arrow B illustrated in Figure 3 to thereby pierce the piston 18 such that the needle extends into the interior of the vessel so as to communicate with the fluid 21. Thereafter, as shown in Figure 4, both the probe 26 and the needle 32 are moved in the direction of arrow C causing the fluid to be pumped through the needle and ejected from the vessel as illustrated by arrow D. The glass shards are forced into the area 34 disposed between the base 20 of the vessel 12 and the piston 18 such that they do not contaminate the ejected fluid. Accordingly, as can be seen from the foregoing, the fluid in the vessel can be withdrawn without the necessity of fracturing the vessel in two places as in the conventional ampule discussed above. Rather, only one end of the vessel need be fractured. Figures 5 through 11 illustrate the method by which the ampule 10 is manufactured. Referring to Figure 5, initially, the vessel 12 is open at the top of the stem 14 and closed at the base 20 of the large diameter portion 16. A needle 36 is inserted into the opening and a coating agent 38 applied to the interior of the base 20. The coating agent is designed to insure that the piston liquid that is subsequently injected and polymerized does not stick to the interior of the vessel 12. After coating the base, another needle 40 is inserted through the opening and a monomer 42 containing a polymerizing agent in the form of a liquid is injected into the vessel as shown in Figure 6. An important characteristic of the polymerizeable monomer is than, once polymerized, it expands when exposed to an aqueous solution (i.e., it is water-swellable). The specific monomer utilized is in the HEMA family and has the chemical name POLYHYDROXYETHYLMETHACRYLATE. An example of a polymerizing agent is BENZOYL PEROXIDE (which is polymerized by heat) or 2,2,DIETHOXY ACETOPHENONE (which is polymerized by ultraviolet light). As illustrated in Figure 7, the monomer liquid 42 is polymerized by exposing the liquid to ultraviolet light or, alternatively, to heat. By polymerizing the liquid, the cylindrical piston 18 is formed which is utilized to force the fluid in the vessel therefrom, as described above. If it is important to maintain the gas concentration of the fluid in the vessel after the fluid has been polymerized, the vessel 12 may be filled with a tonometered gas mixture 44 and, thereafter, a tonometered calibrant fluid 46, as illustrated in Figures 8 and 9, respectively. The calibrant fluid 46 contains a known amount of carbon dioxide, oxygen and nitrogen in terms of partial pressure. This is important because when analyzing the oxygen and carbon dioxide content of blood a flow cell must be calibrated by passing a calibrant fluid having a known amount of carbon dioxide and oxygen into the flow cell. In order to prevent the calibrant fluid from releasing any of its gases and to thereby maintain the proper ratio of gases in the calibrant fluid when injecting the fluid into the vessel, it is recommended that the vessel be filled with a gas mixture having the same percentage of gases as the calibrant fluid. Accordingly, as noted above, a gas mixture 44 having a known percentage of gases, which are correspondingly present in the calibrant fluid 46, is injected into the vessel 12 prior to the injection of the calibrant fluid 46. Subsequent thereto, as noted above, the calibrant fluid 46 is injected utilizing a needle, as illustrated in Figure 9, such that the fluid extends up to the bottom 22 of the stem 14. At this time, the piston 18 swells sufficiently to press firmly against the interior wall of the vessel to thereby provide an adequate piston seal, as shown in Figure 10. Specifically, the piston seals the fluid 21 in the vessel 12 such that when the weakened central area 24 of the base 20 is fractured the fluid 21 does not leak past the piston 18 and from the vessel 12. After the fluid has been injected into the vessel, the top of the stem 14 is sealed, as shown in Figure 11. While the above description describes the manner in which a monomer liquid is injected into the vessel and thereafter polymerized to form the piston, it is of course understood that the invention is not intended to be limited to this embodiment. Rather, any liquid (i.e., any viscous substance) that can be converted to a solid may be used to form the piston. For instance, an epoxy liquid could be injected into the vessel and thereafter converted to a solid by curing it. Moreover, while the above embodiment is directed towards filling the vessel with a calibrant fluid, it should be understood that any appropriate fluid could be stored in the vessel, such as a wash fluid. Thus, the step of injecting a tonometered gas mixture is not always required. The vessel is capable of being filled to greater than 90% of its volume. Moreover, the stem design insures that all of the gases in the vessel are trapped in the stem 14 of the vessel, and therefore, do not mix with the fluid. In particular, the inner diameter of the stem is designed to be less than 1mm such that the stems act as a capillary tube. In this manner, the surface tension of the fluid acts to prevent the fluid from mixing with the gases. Thus, according to the invention, the fluid can be pumped from the ampule with the ampule disposed in any orientation without effecting the position of the gases in the vessel, as discussed above. Moreover, the pump arrangement allows the fluid to be pumped from the ampule at a specific rate. Of course, it is understood that the vessel 12 need not include the stem 14 if it is not important to prevent the mixing of the fluid and the gases. When the fluid is withdrawn from the vessel in the manner described above, an air bubble forms at the leading edge of the flow to thereby form a negative fluid meniscus. The leading edge of the negative fluid meniscus serves to scrape previous fluids from the walls of the path, such as in a flow cell, so as to prevent the previous fluids from mixing with the present fluid thereby preventing what is commonly referred to as "carry-over." The vessel can be made out of a gas impermeable material such as glass so as to insure that the gases in the fluid do not permeate the vessel. Alternatively, the vessel can be made out of gas permeable material such as plastic if maintaining the gas concentration in the fluid is not important.

Claims: A storage device (10) comprising: an elongate vessel (12) for storing a fluid (21) therein; piston means (18) disposed in one end (20) of said vessel (12) for forcing said fluid (21) from said vessel (12), said fluid (21) being disposed between said piston means (18) and the other end (14) of said vessel (12); and a needle (32) for inserting in said one end (20) of said vessel (12) and for piercing said piston means (18) such that one end of said needle (32) protrudes outwardly from said vessel (12) and the other end of said needle (32) communicates with said fluid (21), wherein said piston means (18) is moved in the direction of said other end (14), said fluid (21) is pumped from said vessel (12) through said needle (32), characterized by access means (26, 32) for passing through a portion of the wall or said vessel (12) at said one end (20) thereof, said access means (26, 32) including fracture means (26) for fracturing said one end (20) of said vessel (12); and said needle (32) for piercing said piston means (18). The device of claim 1 wherein said fracture means (26) is a probe having a needle receiving bore (30) disposed therein, and wherein said needle (32) is slidably disposed in said bore (30). The device of claim 2 wherein said probe (26) is pointed at one end (28) thereof for fracturing said vessel (12). The device of any one of claims 1 to 3 wherein said piston means (18) is a waterswellable polymer which expands when saturated with a fluid so as to function as a piston. The device of claim 4 wherein said vessel (12) is cylindrical in shape and wherein said polymer is initially smaller than an inside diameter of said vessel (12) such that when said polymer is saturated with fluid, said polymer expands so as to press against the inside circumference of said vessel (12). The device of any one of claims 1 to 5 wherein said one end (20) of said vessel (12) has a weakened area (24) for permitting fracturing thereof. The device of claim 6 wherein said weakened portion (24) comprises one of a ceramic portion, a scored portion, and a reduced thickness portion. The device of any one of claims 1 to 7 wherein said one end (20) is a large diameter base portion and said other end (14) is a small diameter stem portion, said base portion being joined to said stem portion. The device of claim 8 wherein the inside diameter of said stem portion is less than 1 mm. A method of removing fluid from a storge device (10), said device (10) including an elongate vessel (12) for storing fluid (21) therein, a piston (18) disposed in said vessel (12) at one end (20) thereof and fluid (21) disposed in said vessel (12) between said piston (18) and the other end (14) of said vessel (12), said method comprising the following steps: fracturing said one end (20) of said vessel (12), inserting a needle (32) into said one end (20) of said vessel (12) so as to pierce said piston (18) such that one end of said needle (32) protrudes from said vessel (12) and the other end (14) of said needle (32) communicates with said fluid (21); and pushing said piston (18) towards said other end (14) of said vessel (12) so as to pump said fluid from said vessel (12) through said needle (32), characterized by the step of penetrating a portion of the wall of said vessel (12) at said one end (20) thereof by an access means (26, 32) for fracturing said one end (20) and inserting said needle (32).

Inventors: GOLDRING LIONEL S, GOLDRING, LIONEL S.
Applicants: SPACELABS MEDICAL INC, SPACELABS MEDICAL, INC.
Application year: 1991
Main classification: A61J1
IPC codes: A61M5, A61J1, B65D83, B65B23