Process for producing vitamin A aldehyde

Abstract: The invention provide a process for producing vitamin A aldehyde in high yield by oxidizing vitamin A with a aldehyde of the general formula (1) wherein R₁, R₅ and R₃ are the same or different and respectively represents a lower alkyl group or a lower alkenyl group in the presence of an aluminum alkoxide or aluminum phenoxide in a catalytic amount.

Description: This invention relates to a process for producing vitamin A aldehyde (retinal). Vitamin A aldehyde is not only a valuable biologically active substance as itself but also a useful starting material for producing carotene. As a simple and easy productin process of vitamin A aldehyde, there is known a process oxidizing vitamin A obtained by the hydrolysis of commercially available vitamin A acetate. However, vitamin A or vitamin A aldehyde is thermally unstable because they have not only a number of double bonds sensitive to oxidation but also highly reactive allyl alcohol or α , β -unsaturated aldehyde structures, and further they must be handled under a condition cut off light and oxygen. Accordingly the oxidation of vitamin A and vitamin A aldehyde must be carried out under a mild condition. Also the reaction products tend to decompose under a severe condition of after treatment resulting in a poor yield of objective material. Further, vitamin A has all double bonds in trans form, so that it is required to be transformed into vitamin A aldehyde having all double bonds in trans form unchanged without isomerization. Under these restricted oxidation conditions, several methods have been disclosed as described below. For example: (1) An oxidizing method using manganese dioxide (R.A. Morton et. al., Biochem. J., 42 , 516 (1948)) or nickel peroxide (DE-A-2,415,928 (1973)) (2) An oxidizing method by oxygen in the presence of platinum catalyst (Karrer, et.al., Helv. Chim. Acta 40 , 265 (1957)) (3) An oxidizing method by oxygen in the presence of 4-oxo-2,2,6,6-tetramethylpiperidine-1-oxyl and copper chloride catalyst (JP-A-63-233943) (4) An oxidizing method by acetaldehyde in benzene in the presence of aluminum isopropoxide Al[OCH(CH₃)₂]₃ (Hawkins, et.al., J. Chem. Soc., 411 (1944)). These prior art methods have the following problems. The method (1) requires a large excess amount of solid metal oxide relative to vitamin A. And also the yield by the mothod (1) depends on the activity of the metal oxide. The method (2) requires an expensive platinum catalyst, and also has a lower yield. The method (3) requires expensive 4-oxo-2,2,6,6-tetramethylpiperidine-1-oxyl as a catalyst and also a solvent having a higher boiling point such as N,N-dimethylformamide. The medhod (4) requires a severe reaction condition resulting in a lower yield. An object of the invention is to provide a process for producing vitamin A aldehyde from vitamin A economically and in high yield without isomerization. According to the invention the aforementioned object can be accomplished by a process comprising the reaction of vitamin A with the aldehydes of the general formula (1) wherein R₁, R₂ and R₃ are the same or different and respectively represents a lower alkyl group or a lower alkenyl group in the presence of catalytic amount of an aluminum alkoxide or an aluminum phenoxide. R₁, R₂ and R₃ in the general formula (1) are described in detail. R₁, R₂ and R₃ of the general formula (1) respectively represents a lower alkyl or a lower alkenyl group. Lower alkyl groups are C₁₋₁₀ alkyl groups, preferably C₁₋₄ allyl groups, such as a methyl group, an ethyl group, a n-propyl group, an i-propyl group, a n-butyl group, a sec-butyl group, a t-butyl group and the like. Lower alkenyl group are C₁₋₁₀ alkenyl groups, preferably C₂₋₅ alkenyl groups, such as a vinyl group, an allyl group, a 2-methyl-2-propenyl group, a 3-methyl-3-butenyl group, a 3-methyl-2-butenyl group, an allenyl group and the like. Further R₁, R₂ and R₃ respectively are different or two or three of them are the same. Examples of the aldehyde of the general formula (1) include trimethylacetaldehyde, 2,2-dimethylbutanal, 2-ethyl-2-methylbutanal, 2, 2-dimethyl-4-pentenal, 2,2-dimethylpentanal, 2,2-dimethylpenta-3,4-dienal and the like. Particularly, trimethylacetaldehyde (boiling point 74 °C at 730 mmHg) and 2,2-dimethy-4-pentenal (boiling point 124°C at 760 mmHg) are preferable examples of the invention because the both substances themselves and the corresponding alcohols formed at the preparation of vitamin A aldehyde as side products have lower boiling points, so that these materials can be easily removed from the reaction mixtures at lower temperatures after the completion of the reaction. The amount of the aldehyde of the general formula (1) is one or more equivalents relative to the amount of vitamin A to be oxidized, but preferably in the range of from 1.1 to 3 equivalents for efficiently and economically carrying out of the reaction. Examples of aluminum alkoxides used as the catalyst of the reaction are derived from C 1-10' preferably C₁₋₄, alcohols and include aluminum isopropoxide, aluminum tert-butoxide and aluminum sec-butoxide. Examples of aluminum phenoxides are derived from optionally substituted phenols and include aluminum phenoxide (Al(OPh)₃). Aluminum isopropoxide is preferably used from the standpoint of versatility and economy. The amount of aluminum catalyst to be used is in the range of from 0.1 to 30 mole percent relative to vitamin A to be oxidized, however, normally an amount of the catalyst in the range of from 2 to 10 mole percent is used. Besides, water contamination in the reaction system degrades the catalytic activity of the aluminum alkoxide or phenoxide and tends to stop the reaction, so that the water contamination must be carefully avoided. The reaction is carried out at a temperature ranging from 10°C to 80°C depending on the reaction period, however, preferably ranging from 20°C to 50°C considering the stability of formed vitamin A aldehyde. For the present reaction, the use of a solvent is not necessarily required. But if the aluminum alkoxide or phenoxide as the catalyst hardly dissolves in the reaction mixture, a solvent selected from the group consisting of hydrocarbon type solvents such as toluene, hexane, etc., halogenated hydrocarbon type solvents such as methylene chloride, chloroform, etc., ether type solvents such as tetrahydrofuran, diethyl ether, etc., and ester type solvents such as ethyl acetate, etc. can be used. The reaction period of the reaction is normally in the range of from 10 min. to 2 hours depending on the amount of catalyst used and the reaction temperature. Stopping of the reaction is accomplished by the addition of water, aqueous hydrochloric acid solution, aqueous sulfuric acid solution and the like. After the addition of small amount of water for stopping the reaction, the aldehyde of the general formula (1) used for the reaction and the alcohol formed as a reaction byproduct are distilled off from the reaction mixture under a reduced pressure, followed by the purification and separation directly from the residue by means of column chromatography or recrystallization to obtain the objective vitamin A aldehyde easily. Also, after the completion of the reaction, the reaction mixture is extracted by an organic solvent such as toluene, hexane, diethyl ether, methylene chloride, ethyl acetate or the like, and subjected to separation. After the separated organic layer is washed with water, aqueous sodium carbonate solution and the like, the organic solvent is removed and thereafter subjected to column chromatography or recrystallization for the separation and purification to obtain the objective vitamin A aldehyde. The present invention is more particularly described by way of examples, which should not be construed as limiting the invention. Example 1 Synthesis of vitamin A aldehyde using trimethylacetaldehyde (1) Purification by column chromatography After the reaction of 11.6 g (33.67 mmol) of vitamin A acetate (purity 95.2%) with 5.6 g of an aqueous 50% sodium hydroxide solution in 80 g of methanol at room temperature for 1 hour, hexane and water were added to the reaction mixture and the organic layer was separated. After the obtained organic layer was washed with water, the organic solvent was removed by distillation under a reduced pressure to obtain 9.85 g of crude vitamin A. To the obtained crude vitamin A, 6.08 g (16.7 mmol) of trimethylacetaldehyde and 360 mg (1.75 mmol) of aluminum isopropoxide were added, and the reaction mixture was agitated at 45-50°C for 45 min. After the stopping of reaction by the addition of 0.15 ml of water, unreacted trimethylacetaldehyde and neopentyl alcohol formed as a reaction by-product were removed by distillation under a reduced pressure (50°C, 10 mmHg) to obtain 11.3 g of crude vitamin A aldehyde. The obtained crude vitamin A aldehyde was purified by column chromatography (eluent: hexane/ethyl acetate=85/15) to obtain 7.68 g of purified vitamin A aldehyde (yield 80%, total trans form ratio 98%, melting point 60-62°C). (2) Purification by recrystallization After 2.8 g (8.37 mmol) of vitamin A acetate and 1.2 g of an aqueous 50% sodium hydroxide solution were reacted in 15 g of methanol at room temperature for 1 hour, hexane and water were added and separated. After the obtained organic layer was washed with water, the solvent was removed by distillation under a reduced pressure to obtain 2.98 g of crude vitamin A. To the obtained crude vitamin A, 1.45 g (16.7 mmol) of trimethylacetaldehyde and 86 mg (0.42 mmol) of aluminum isopropoxide were added, and agitated at 40-45°C for 50 min. After the stopping of reaction by the addition of 0.07 ml of water, unreacted trimethylacetaldehyde and neopentyl alcohol formed as a reaction by-product were distilled off (at 50°C, 10 mmHg) to obtain 3.36 g of crude vitamin A aldehyde (purity 61.2%, yield 87%, total trans form ratio 98.4%). The obtained crude vitamin A aldehyde was recrystallized from hexane to obtain 1.45 g of purified vitamin A aldehyde (melting point 60-61°C). Example 2 Synthesis of vitamin A aldehyde using 2,2-dimethyl-4-pentenal After the reaction of 2.8 g (8.37 mmol) of vitamin A acetate (purity 98%) with 1.2 g of an aqueous 50% sodium hydroxide solution in 15 g of methanol at room temperature for 1 hour, hexane and water were added to the reaction mixture and the organic layer was separated. After the obtained organic layer was washed with water, the organic solvent was removed by distillation under a reduced pressure to obtain 3.05 g of crude vitamin A. To the obtained crude vitamin A, 1.86 g (16.5 mmol) of 2,2-dimethyl-4-pentenal and 86 mg (0.42 mmol) of aluminum isopropoxide were added, and the reaction mixture was agitated at 35-40°C for 60 min. After the stopping of reaction by the addition of 0.07 ml of water, unreacted 2, 2-dimethyl-4-pentenal and 2, 2-dimethyl-4-penten-1-ol formed as a reaction by-product were distilled off (at 60°6, 10 mmHg) to obtain 3.77 g of crude vitamin A aldehyde (purity 55.5%, yield 87%, total transform ratio 98%). The obtained crude vitamin A aldehyde was recrystallized from hexane to obtain 1.25 g of purified vitamin A aldehyde (melting point 60-61°C). Comparative example Vitamin A aldehyde was prepared by the method described in Hawkins, et.al., J. Chem. Soc. 411 (1944). After the reaction of 0.96 g (2.87 mmol) of vitamin A acetate (purity 98%) with 0.5 g of an aqueous 50% sodium hydroxide solution in 5 g of methanol at room temperature for 1 hour, hexane and water were added to the reaction mixture and the organic layer was separated. After the obtained organic layer was washed with water, the organic solvent was removed by distillation under a reduced pressure to obtain 1.2 g of crude vitamin A. In a pressure tube having a capacity of 100 ml, the obtained crude vitamin A, 15 ml of acetaldehyde, 2 g of aluminum isopropoxide and 40 ml of benzene were placed and reacted at 65-70°C for 48 hours. After the reaction mixture was cooled and added 30 ml of water, the reaction mixture was vigorously agitated, thereafter solids in the reaction mixture were removed by filteration with Celite. After the organic layer was separated and washed with an aqueous 1% hydrochloric acid solution and an aqueous 5% sodium hydrogencarbonate solution successively, the organic solvent was removed by distillation under a reduced pressure, to obtain crude vitamin A aldehyde which was found to contain 11.8%, 1.17 mmol of vitamin A aldehyde (yield 39.0%) and 1.8%, 0.17 mmol of vitamin A (recovery 5.9%) by liquid chromatographic analysis.

Claims: A process for producing vitamin A aldehyde which comprises reacting vitamin A with an aldehyde of the general formula (1) wherein R₁, R₂ and R₃ are the same or different and respectively represents a lower alkyl group or a lower alkenyl group in the presence of a catalytic amount of an aluminum alkoxide or an aluminum phenoxide. A process according to claim 1, wherein the aldehyde is trimethylacetoaldehyde or 2, 2-dimethyl-4-pentenal. A process according to claim 1 or 2, wherein the aldehyde is used in an amount of 1 or more equivalent(s) relative to vitamin A. A process according to claim 3, wherein the aldehyde is used in an amount of in the range of 1.1-3 equivalents relative to vitamin A. A process according to any of claims 1 to 4, wherein the aluminum alkoxide or phenoxide is used in an amount of in the range of 0.1-30 mole percent relative to vitamin A. A process according to any of claims 1 to 5, wherein the reaction is carried out at a temperature in the range of 10-80°C.

Inventors: KAZUO YAMAMOTO, TAKASHI ONISHI, TOSHIKI MORI, KAZUO, YAMAMOTO, TAKASHI, ONISHI, TOSHIKI, MORI
Applicants: KURARAY CO, KURARAY CO., LTD.
Application year: 1991
Main classification: C07C403
IPC codes: C07C403, B01J31, C07C47, C07C45, C07B61