Procedure and apparatus for braking a squirrel-cage elevator motor fed by a frequency converter in fault situations

Abstract: Procedure and apparatus for braking a squirrel-cage elevator motor (1) fed by a frequency converter (10) in fault situations using a direct current supplied from a d.c. voltage source (11). In the procedure, the current in at least one of the motor phases and the rotational speed of the motor are measured, and the supply of direct current is controlled by means of a switching device (K1). When the elevator speed exceeds the value corresponding to the nominal slip and the motor current is less than the nominal magnetizing current, the switching device (K1) is caused to connect a direct current from the d.c. voltage source (11) to the motor.

Description: The present invention relates to a procedure for braking a squirrel-cage elevator motor fed by a frequency converter in fault situations, as defined in the introductory part of claim 1 and an apparatus as defined in the introductory part of claim 5. In certain countries, the elevator regulations stipulate that gearless elevators should be capable of so-called "dynamic braking", which means that it must be possible even in exceptional situations to decelerate the elevator by means of its motor; for instance in the event of failure of the brake arms, the motor must be able to reduce the speed of the elevator car. In the d.c. drives currently used, this problem has been solved by connecting a resistor to the armature winding in failure situations, enabling the motor to brake by acting as a generator. The regulations generally assume that the main circuit is inoperative or inaccessible, preventing normal motor action. In the case of an elevator with a squirrel-cage motor, a corresponding procedure cannot be applied because without its main cirucuit the motor will not be magnetized and therefore cannot generate a torque. In the present invention, dynamic braking of a frequency converter-fed gearless elevator is achieved as stated in claims 1 and 5 to follow by connecting a d.c. voltage source, such as a battery, directly to the motor windings. This enables the motor to act as an eddy-current brake, reducing the car speed to an acceptable value. The invention provides the following advantages: The preferred embodiment of the invention is cheap to implement because the battery is an advantageous means of producing a large current. For instance an ordinary automobile starting battery can deliver a current of several hundreds of amperes. Moreover, since the battery is not used continuously, it is possible to use a cheap starter-type battery. Besides, an elevator is provided with batteries in any case, e.g. to feed emergency lighting devices etc., which means that the maintenance of the braking batteries will not involve much extra work. Moreover, batteries are fully operable without a mains supply. An A.C. motor needs at least a magnetizing current. Using the apparatus of the invention does not require any changes to the frequency converter itself, so it is easy to add to an elevator system if necessary. Since the battery is not used continuously, a charger with a very low current rating can be used, thus lowering the cost. It is also possible to omit the charger altogether if the battery is replaced e.g. in conjunction with regular maintenance operations. It can be recharged at a service location and changed again during the next servicing. In the following, the invention is described in detail by the aid of an example by referring to the attached drawing, representing the apparatus of the invention for dynamic braking of an elevator. The elevator has a three-phase squirrel-cage motor (M) 1, which rotates a traction sheave 2. By means of a lifting rope 3, the traction sheave transmits the motion to the elevator car 4 and counterweight 5 suspended at the ends of the rope. The motor speed is measured by means of a tachometer generator (TC) 8. The motor is fed via a frequency converter 10 connected to a three-phase mains network 9. For the detection of fault situations, the elevator is provided with a current sensor S1 connected to one 11a of the motor supply conductors and measuring the phase current of the motor. Three-phase measurement can also be used. The signal from the sensor is applied to a signal processing device M1, which rectifies and filters it so as to produce a d.c. voltage Um proportional to the motor current. This voltage is passed to a comparator C1, whose other input is fed by a reference voltage Ur1 obtained from a variable resistor Rr1. The reference voltage is so selected that, if the motor current exceeds the nominal magnetizing current, the inverted output of comparator C1 will be in the "0" state. The voltage Uv from the tachometer 8 is fed into comparator C2, whose reference voltage Ur2, obtained from variable resistor Rr2, is so selected that it approximately corresponds to the value of the nominal slip of the motor. The signals from the two comparators are applied to the inputs of an AND circuit J1, whose state is "1" if the elevator speed exceeds the value (about 7 - 15 % of the maximum speed) corresponding to the nominal slip and no nominal magnetizing current is flowing in the motor. If the output of comparator J1 is "1", this is regarded as a fault situation and the contactor K1 of the battery 11 used as d.c. voltage source is closed, causing the d.c. voltage source to be connected to the motor supply conductors 11a - 11c (one of the battery terminals being connected to one conductor while the other terminal is connected to the other two conductors). Simultaneously, the normal supply via the frequency converter must be disconnected by means of another contactor K2 to avoid damage. The voltage level of the d.c. source must be so selected that the direct current is approximately equal to the nominal motor current. In this case the elevator speed will be limited to the value corresponding to the nominal slip of the motor if the car is empty or carrying a nominal load. Otherwise the speed will be lower. After the fault has been detected, the d.c. source will remain connected until the car or the counterweight reaches the buffer. If the braking reduces the elevator speed below the value determined by the reference value Ur2, the d.c. source will be disconnected and the elevator will continue falling, but there is no harm in this because the d.c. source will be reconnected as the speed increases. Since the direct current is of a magnitude equal to the nominal current, the motor losses are also close to the nominal values, which means that the motor temperature will not rise above the normal level. It is obvious to a person skilled in the art that different embodiments of the invention are not restricted to the example described above, but that they may instead be varied within the scope of the following claims.

Claims: Procedure for braking a squirrel-cage elevator motor (1) fed by a frequency converter (10) in fault situations using a direct current supplied from a d.c. voltage source (11), in which procedure the current in at least one of the motor phases and the rotational speed of the motor are measured, and in which procedure the supply of direct current is controlled by means of a switching device (K1), characterized in that, when the motor speed exceeds the value corresponding to the nominal slip and the motor current is less than the nominal magnetizing current, the switching device (K1) is caused to connect a direct current from the d.c. voltage source (11) to the motor. Procedure according to claim 1, in which the motor phase current is measured by means of a current sensing element (S1), the current signal provided by said element being used to produce a voltage (Um) proportional to the phase current, characterized in that the voltage (Um) is compared in a comparator circuit (C1) to a reference value (Ur1) corresponding to the nominal magnetizing current of the motor. Procedure according to claim 1 or 2, in which the rotational speed of the motor is measured by means of a device (8) measuring the rotational speed of the motor and providing a voltage (Uv) proportional to the rotational speed of the motor, characterized in that the voltage (Uv) is compared in a comparator circuit (C2) to a reference value (Ur2) corresponding to the nominal motor slip. Procedure according to any one of the preceding claims, characterized in that the d.c. voltage source consists of at least one battery. Apparatus implementing the procedure of claim 1 for braking a squirrel-cage elevator motor (1) fed by a frequency converter (10) in fault situations using a direct current supplied from a d.c. voltage source (11), said apparatus comprising a switching device (K1) for the control of the supply of direct current, at least one current sensing element (S1) for measuring the phase current of the motor, at least one processing device (S1) producing a voltage (Um) proportional to the phase current from the current signal, and a device (8) measuring the rotational speed of the motor and providing a voltage (Uv) corresponding to the rotational speed of the motor, characterized in that the apparatus is provided with at least one comparator circuit (C1) which compares the voltage (Um) proportional to the phase current to a reference value (Ur1) corresponding to the nominal magnetizing current of the motor, another comparator circuit (C2) which compares the voltage (Uv) corresponding to the rotational speed of the motor to a reference value (Ur2) corresponding to the nominal slip of the motor, and a control unit (J1) which, when the elevator speed exceeds the value corresponding to the nominal slip and the motor current is less than the nominal magnetizing current, causes the switching device (K1) to connect a direct current from the d.c. voltage source (11) to the motor. Apparatus according to claim 5, provided with another switching device (K2) placed between the frequency converter (10) and the motor (1), characterized in that the control unit (J1) causes the other switching device (K2) to disconnect the frequency converter from the motor at the same time when it causes the switching device (K1) to connect a direct current from the d.c. voltage source (11) to the motor. Apparatus according to claim 5 or 6, characterized in that the d.c. voltage source consists of one or more batteries.

Inventors: HAKALA HARRI, HAKALA, HARRI
Applicants: KONE ELEVATOR GMBH
Application year: 1991
Main classification: H02P3
IPC codes: H02P3, B66B5, B66B1