Image forming apparatus with rotable member press-contacted to image bearing member

Abstract: An image forming apparatus includes an image bearing member (3) movable along an endless path; a helical gear (2), adjacent an end of the image bearing member, for transmitting a driving force to the image bearing member (3); a rotatable member (6) contributable to image formation on the image bearing member and having a shaft urged toward the image bearing member (3); driving means for driving the shaft; and a coupler (8) disposed between the driving means and the shaft of the rotatable member, and effective to transmit rotational force in a direction of the shaft substantially without transmitting force in a radial direction of the rotatable member (6).

Description: FIELD OF THE INVENTION AND RELATED ART The present invention relates to an image forming apparatus such as a copying machine or printer or the like using an image formation process such as an electrophotographic process, an electrostatic recording system or a magnetic recording system. Conventionally, a drum unit is constituted by an electrophotographic photosensitive drum and flanges integral with the photosensitive drum at the opposite longitudinal ends of the photosensitive drum. One or both of the flanges has a gear integral therewith, called drum gear. The drum gear meshes with a drum driving gear, so that driving power is transmitted from a driving source such as motor through a drive transmission means to drive the photosensitive drum. An image forming process means for forming an image on the photosensitive drum includes one or more of the following rollers: (1) An image transfer roller which is rotated in the same peripheral direction and at the same peripheral speed as the image bearing member to press-contact the transfer material introduced between the image bearing member and the transfer roller to the surface of the image bearing member to sequentially transfer a transferable image (toner image) from the image bearing member onto a surface of the transfer material: (2) A cleaning roller which is contacted to the surface of the image bearing member after the image transfer and is rotated at such a speed as to provide a sliding contact therebetween to remove residual toner or other contamination from the surface of the image bearing member to permit repetitive use of the image bearing member: and (3) A contact type charging roller which is rotated in the same direction and at the same speed as the periphery of the image bearing member or at a speed to provide the sliding contact therebetween, to uniformly charge the surface of the image bearing member to the positive or negative polarity or to uniformly discharge it. The mechanism for permitting the pressure contact and the rotation of the rotatable member includes the bearings at the longitudinal opposite ends, the bearings being movable toward and away from the image bearing member, wherein pressing means such as springs act on the bearings to press-contact the roller to the surface of the image bearing member along the length thereof. In another type of the mechanism, a drive receiving gear is integrally mounted directly on the shaft of the roller, and the gear is meshed with one of drum gears of the photosensitive drum, or with an output gear of a driving gear train meshed with the drive gear, so as to rotate it at a predetermined rotational speed. As described hereinbefore, the other one of the drum gears is meshed with a drum driving gear. In order to rotate the photosensitive drum smoothly, the drum driving gear and the drum gear are helical gears (U.S. Patent No. 4,829,335 or EP-A- 0 251 693). The rotatable members such as the transfer roller, the cleaning roller or the contact charging roller is desirably contacted to the image bearing member at a constant pressure along the length with stabilization. If the pressure is not uniform along the length, the problems result such as non-uniform image transfer in the case of the transfer roller, the non-uniform cleaning in the case of the cleaning roller and the non-uniform charging (discharging) in the case of the contact type charging roller. They are all influential to the quality of the output image. When the roller has an integral drive receiving gear which is meshed with the driving gear, as in the conventional mechanism described above, the uniformity of the pressure therebetween along the length is adversely affected. More particularly, when the driving force is being transmitted by the engagement between gears, the forces tending to push the gears away from each other, are applied in the direction perpendicular to the shaft of the gear, depending on the pressure angle of the gears. Therefore, when the drive receiving gear is integral with the roller which is meshed with the driving gear, the component, in the direction perpendicular to the shaft of the gear, of the force applies due to the meshing engagement between the drive receiving gear and the driving gear, is produced. Therefore, more or less force applies in the direction influential to the pressure between the roller and the image bearing member, more particularly, in the direction to increase the pressure at the gear meshing side or in the opposite direction tending to separate them. It is very difficult in many cases to dispose the gear at a position non-influential to the pressure between the roller and the image bearing member, because of the usable gear and the rotational speed thereof. For these reasons, the pressure between the roller and the image bearing member becomes non-uniform along the length of the roller (large at the gear side, and small at the opposite side, for example). Even if an attempt is made to adjust the balance of the pressure between the opposite ends of the roller by, for example, changing the pressure spring at one of the longitudinal ends, the adjustment would be practically very difficult. The roller is generally constituted by an elastic member such as rubber and a penetrating shaft (core metal) made of iron or aluminum. When it is press-contacted to the photosensitive drum, it is slightly compressed. Therefore, where the driving gear is directly mounted on the roller and is meshed with the drum gear to transmit the driving force to the roller, the deformation by the compression upon the press-contact to the photosensitive drum increases if the elasticity of the roller is low. This results in the approach of the shaft of the roller toward the photosensitive drum. If this occurs, the distance between the drum gear and the driving gear of the roller is deviated from the optimum distance, with the result of non-uniform rotation. If the distance between the drum gear and the driving gear of the roller further decreases, the top end of the gear and the bottom end interfere, with the result of remarkably non-uniform rotation which leads to improper images. Thus, if the distance between the drum gear and the driving gear is not proper, the wearing of the drum gear and the driving gear of the roller is significant, even to the extent of damage thereof. When the drive gear of the roller and the drum gear are spur gears, the non-uniform rotation tends to occur because of unavoidable tolerance in the manufacturing of the gears. The roller is press-contacted to the photosensitive drum while it is rotated, and therefore, there exists a large friction force between the roller and the photosensitive drum, and therefore, the non-uniformity resulting from the gear is easily transmitted from the roller to the photosensitive drum. Particularly when it is rotated at a relatively high speed, the non-uniformity produces vibration. This produces pitch non-uniformity on the image. Document GB 2 141 520 A discloses a drive shaft connector connecting a drive shaft with a guide roller or a discharge roller in an image forming apparatus. This drive shaft connector is of an Oldham type coupling. The elements of the Oldham coupling are held in alignment with each other by elastic bands which are wound around the circumference of the elements of the Oldham coupling. However, due to this fact, the capability of movement in a direction perpendicular to the shaft axis is prevented and the axis cannot be biased against another roller element. Further, the JP-A-1 199 023 shows an image bearing member, a developing roller driven by contact with said image bearing member, and a coupling including a resilient body between the axis of a motor and the axis of the developing roller. Such a coupling transmits a rotational force substantially in the direction of the shaft without permitting a capability of movement in the direction perpendicular to the axis, and hence the shaft cannot be biased against another roller element, either. SUMMARY OF THE INVENTION Accordingly, it is a principal object of the present invention to provide an image forming apparatus wherein a rotatable member is press-contacted to an image bearing member with a pressure uniform along the length thereof. It is another object of the present invention to provide an image forming apparatus wherein the non-uniformity in the rotations of the image bearing member and the rotatable member is reduced to provide good images. The object is achieved by an apparatus comprising the features according to claim 1. According to an aspect of the present invention, there is provided an image forming apparatus, comprising: an image bearing member movable along an endless path; a helical gear, adjacent an end of said image bearing member, for transmitting a driving force to said image bearing member; a rotatable member contributable to image formation on said image bearing member and having a shaft urged toward said image bearing member; driving means for driving the shaft; and coupling means, disposed between said driving means and the shaft of said rotatable member, and effective to transmit rotational force in a direction of the shaft substantially without transmitting force in a radial direction of said rotatable member. Further improvements of the present invention are subject matter of the subclaims. These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a rotatable member and an image bearing member, according to an embodiment of the present invention. Figure 2 is a sectional view taken along a line A-A of Figure 1. Figure 3 is a partly sectional side view of a connecting portion and driving means of Figure 1. Figure 4 is a sectional view of an image forming apparatus according to an embodiment of the present invention. Figure 5 is an enlarged top plan view of an oldham's coupling. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to the accompanying drawings, embodiments of the present invention will be described. Referring to Figure 4, there is shown a laser beam printer as an exemplary image forming apparatus according to an embodiment of the present invention. A photosensitive drum 3 is rotated in the clockwise direction A. During its rotation, it is uniformly charged by a charging roller 33 contacted thereto. A video signal is supplied from an unshown controller to a laser scanning optical unit 45. The laser beam is projected onto the exposure position of the photosensitive drum 3 by way of reflection mirrors, so that a latent image is formed. The latent image is developed into a toner image by a developing sleeve of a developing device 34 carrying a thin layer of toner. A transfer material P stacked on a cassette 37 is fed out by a pick-up roller 38 in response to a signal from a central processing unit (CPU) not shown. The transfer material P is supplied to the transfer station by a registration roller 39 with a controlled timing in relation to the toner image on the photosensitive member 3. In the transfer station, the toner image is transferred from the photosensitive member 3 onto the transfer material by the transfer roller 6. The transfer material P is then conveyed along a conveyance guide 40 to an fixing device where it is subjected to the image fixing operation by a heated fixing roller 41. It is discharged to a sheet discharging portion 46 along a conveyance guide 42 and by discharging rollers 43. On the other hand, the photosensitive drum 3 after being subjected to the image transfer operation, is cleaned by a cleaning device 36 having a cleaning roller contacted to the photosensitive drum 3, so that the residual toner is removed therefrom and that it is prepared for the next image formation. The charging roller 33, the developing device 34 and the cleaning device 36 which are image forming process means actable on the photosensitive drum 3 and the photosensitive drum 3, constitute an integral process cartridge C. The process cartridge C is detachably mountable to the main assembly 100 of the apparatus in a direction perpendicular to the sheet of the drawing of Figure 4 along guide rails C1 and C2 fixed on the main assembly. The process cartridge C is not required to contain all of the above-mentioned process means but may require only the photosensitive drum 3 and at least one of the process means actable on the photosensitive drum 3. Figure 1 shows a driving mechanism for the photosensitive drum 3 and the transfer roller 6 usable with the image forming apparatus of Figure 4. To one longitudinal end of the photosensitive drum 3, a helical gear 1 integral with the flange is fixed: and to the other end, a second helical gear 2 integral with the flange is fixed. The directions of the twisting angles of the helical gears are opposite from each other. A drum driving gear 5 in the form of a helical gear is fixed to a core metal 4. It functions to transmit the driving force from an unshown motor to rotate the photosensitive drum 3 in the counterclockwise direction as seen from the left side of Figure 1 (direction of the arrow in the Figure). At this time, the photosensitive drum 3 receives thrust force D1 by the drum driving gear 5 toward left. The first helical gear 2 rotates in response to the rotation of the photosensitive drum 3 to transmit the drive to the second helical gear 7, and rotates the transfer roller 6 by way of an Oldham's coupling 8. At this time, the helical gear 7 receives thrust force T toward the right by the helical gear 2, so that the photosensitive drum 3 receives force D2 toward the left as a reaction. Thus, the force D1 received by the photosensitive drum 3 is a combination force or resultant force D3 of the force D1 and the force D2. Accordingly, the photosensitive drum or the process cartridge having the photosensitive drum is moved to abut a reference surface of the main assembly, so that the position does not vary when it is rotated. The transfer roller 6 is of elastic material such as chloroprene or EPDM, for example (soft rubber roller having rubber hardness of approximately 25 degrees). It is press-contacted to the drum 3 at a predetermined pressure by pressing means which will be described hereinafter. In addition, a driving mechanism which will be described hereinafter is effective to rotate it at the same peripheral speed and in the same peripheral direction D as the drum 3. The image transfer position is defined by a nip formed between the rotatable drum 3 and the rotatable transfer roller 6 of soft elastic rubber. To the transfer position, an unshown transfer material is supplied from an unshown sheet feeding station in synchronism with rotation of the drum 3. The transfer material thus supplied is pressed and contacted to the surface of the drum 3 by the transfer roller 6, while being passed through the transfer position. Thus, the toner image is sequentially transferred from the photosensitive drum 3 surface onto the transfer material surface by pressure transfer (by the pressure and the transfer bias applied to the transfer roller 6). As described hereinbefore, the transfer material passed through the transfer position is separated from the surface of the drum 3 and is supplied into an image fixing apparatus where it is subjected to the image fixing process. As shown in Figure 2, the transfer roller 6 is supported rotatably by bearings 10 and 10 at the opposite longitudinal ends of the roller shaft 9. The bearings 10 and 10 are meshed with guiding slots extending toward the drum 3 in an unshown side plate of the main assembly so as to be sliding toward the drum 3 along the slot. Springs 11 functions as transfer roller pressing means for normally urging the bearings 10 and 10 along the guide slot toward the drum 3. By the pressing means at the opposite sides, the transfer roller 6 is uniformly (along the length of the transfer roller) press-contacted to the drum 3. This is stably maintained at all times. In addition, the width of the nip is made uniform along the length of the transfer position. The uniformness is effective to provide a constant transfer efficiency along the length thereof by the nip between the drum 3 and the transfer roller 6, thus providing uniform images. Referring to Figure 3, there is shown an oldham's coupling functioning as coupling means between the helical gear (transfer roller 6 driving means) and the transfer roller. A helical gear 7 is faced to a shaft width of one side of the transfer roller 9 shaft and functions as driving means for the transfer roller coupled through the Oldham's coupling 8 functioning as the coupling means. The helical gear 7 is rotatable about a shaft 12 positioned and fixed on an unshown side plate of the main assembly of the apparatus. The Oldham's coupling 8 comprises a first member 8a and a second member 8b which constitute slidable groove-projection engagement in a direction perpendicular to the axis thereof, and a third member 8c which constitutes another slidable groove-projection engagement in a direction perpendicular to the sliding direction between the second member 8b and the first member 8a at a side opposite from the first and second members 8a and 8b. The first member 8a is telescoped on the boss of the helical gear 7, and is securedly fixed on the gear 7 by an unshown screw. The third member 8c is telescoped on the end of the transfer roller shaft 9 by a screw, and the gear 7 and the shaft 9 are thus coupled through the Oldham's coupling 8. In this manner, the rotational center of the helical gear 7 and the axis of the roller shaft 9 are coupled for sliding movement therebetween. The engagement between the groove of the first member 8a and the projection of the second member 8b, and the engagement between the groove of the third member 8c and the projection of the second member 8c permit the sliding movement, as shown in Figure 5, and therefore, the grooves are larger than the associated projections. In addition, in order to prevent disegagement between the projections and the grooves, the width of the end of the projection is larger than the width of the bottom of the projection, and the width of the bottom of the groove is larger than the width of the opening inlet of the groove. Therefore, if there are forces to separate the first member and the second member, and to separate the second member and the third member, the driving force is assuredly transmitted from the gear 7 to the transfer roller shaft 9. Therefore, if the thrust T is applied to the gear 7 as described hereinbefore, the drive transmission is further assured. The rotational force of the helical gear 2 is transmitted to the transfer roller 6 through the helical gear 7, the Oldham's coupling 8 and the transfer roller shaft 9, so that the transfer roller 6 is rotated in the same peripheral direction D and at the same speed as the drum 3. During the rotation with the meshing engagement between the helical gear 2 of the drum and the helical gear 7 of the transfer roller, the force is produced to separate the gears 2 and 7 away from each other, that is, the component perpendicular to the gear shaft. However, the component produced in the helical gear 7 at the transfer roller 6 side is absorbed by the Oldham's coupling 8 which transmits in addition to the transmission at the center of the shaft as seen in the longitudinal direction of the shaft 9, and therefore, it is not transmitted to the transfer roller shaft 9, and therefore, to the transfer roller 6. In other words, the transfer roller 6 is rotated without influence of the component force resulting during the rotation of the gears 2 and 7. Therefore, the press-contact state between the transfer roller 6 and the drum 3 can be defined by the pressure by the pressing means 11 and 11 acting on the shaft at the right and left side of the transfer roller 6. The right and left pressing means may be the same, by which the transfer roller 6 is maintained at all times at the press-contact established between the opposite ends. In other words, the transfer efficiency along the length of the transfer position constituted by the nip between the drum 3 and the transfer roller 6 can be made constant, so that the uniform images can be provided by the uniform image transfer, because the width of the nip is made uniform along the length of the transfer position. It is easy to finely adjust the pressure at each of the end portions of the transfer roller 6. Since the pressing means 11 and 11 at the opposite sides, may be the same, and therefore, the cost can be reduced with the advantage of less liability of erroneous assembling operation. If the pressing means 11 and 11 at the opposite ends are the same, the pressing actions are the same, and therefore, even if the load change during the rotation of the transfer roller 6 or even if the center of the transfer roller 6 is deviated, the uniform press-contacted state between the opposite ends can be maintained stably between the transfer roller 6 and the drum 3. Since the helical gear 7 of the driving gear for the transfer roller is connected with the transfer roller shaft 9 through the Oldham's coupling 8, and therefore, even if the transfer roller shaft 9 and the shaft 12 of the gear 7 are deviated at the respective axes, the driving force of the drum helical gear 2 is transmitted to the shaft 9, and therefore, to the transfer roller 6 without changing the angular speed. Accordingly, the transfer roller 6 is constantly and stably rotated at the same speed as the drum 3, so that the possibility of the image deviation attributable to the slippage between the transfer material and the drum 3, can be prevented. The transmission of the rotation can be established smoothly, and the stability of the rotation of the transfer roller is significantly increased firstly because the drum gear 2 and the transfer roller gear 7 are both helical gears, and secondary because the distance between the axes of these gears is stabilized. For example, when the shaft 9 of the transfer roller 6 is directly connected with the helical gear without through the Oldham's coupling 8, the distance between the axis of the helical gear 7 and that of the helical gear 2 is deviated with the result of incapability of the smooth rotational transmission because of the variation in the elasticity of the elastic material of the transfer roller 6 and because of the force tending to separating them produced during the rotation. If the gears 7 and 2 are spur gears, the non-uniform rotation occurs due to unavoidable manufacturing error of the spur gears even if the Oldham's coupling is used between the shaft 9 of the transfer roller 6 and the gear 7, and the distance between the shafts of the gears is maintained constant. Therefore, the transfer roller will be non-uniformly rotated because of the transmission of the non-uniformity through the Oldham's coupling and the transfer roller shaft. If the direction of the twisting angles of the gears 1 and 2 of the drum are made the same, the thrust forces D1 and D2 are directed toward the left and toward the right, respectively. Therefore, they are canceled. In this case, the resultant force D3 is small, so that the force for urging the photosensitive drum 3 in the predetermined direction becomes weak. When the thrust force D1 and the opposite force D2 variy significantly in their magnitudes for some reason or another, the directions of the forces may change, with the result of liability of the change in the position of the photosensitive drum 3 in the thrust direction. Therefore, it is preferable that the direction of the twisting angle is opposite in the helical gears at the opposite ends of the drum, as in Figure 1 embodiment. In this embodiment, the roller is used as the transfer roller. However, the embodiments apply to the cleaning roller for removing the residual toner from the photosensitive member and/or charging electrode roller for charging the photosensitive member to a predetermined potential or the like. The coupling means between the driving means and the roller may be in the form of a flexible coupling of a disk spring type, a flexible coupling of a diaphragm type or a coil spring type flexible coupling, if it has a function of dissipating the strain which is otherwise produced at the drive receiving side. If the driving gear 7 of the roller is meshed with the helical gear 1 of the drum meshed with the drum driving gear 5, the drum gear is meshed with three gears in total, because usually the drum gear is meshed with a sleeve gear or the like rotatable integral with the developing sleeve to rotate the developing sleeve. Then the load of the drum gear becomes large with the possibility of the fatigue damage. Recent image forming apparatus is required to be smaller and lighter, and therefore, the photosensitive drum is required to be small in diameter. This means the load of the teeth of the drum gear is increased. From this standpoint, it is not desirable to transmit driving forces for plural means. Therefore, as shown in Figure 1, it is desirable that both of the helical gear 1 for transmitting the drive to the drum and the helical gear 2 for transmitting the drum drive to the roller, are preferable. According to the present invention, described in the foregoing, the rotatable member of an image forming process means press-contacted to an image bearing member and driven for rotation, such as the transfer roller, the cleaning roller, the contactable charging roller or the like, is press-contacted substantially uniformly along the length of the roller at a predetermined pressure. The desirable state can be stably maintained. Thus, the deterioration of the quality of the output image due to the non-uniform image transfer, the non-uniform cleaning, the non-uniform contact charging or the like can be avoided. In addition, the non-uniform rotation attributable to the error in the meshing engagement between the gears for the image bearing member and the rotatable member, can be reduced, so that the non-uniform rotation attributable to the variation in the distance between the axes of the image bearing member and the roller, can be prevented. This is effective to reduce the non-uniformity in the pitch. If the direction of the twisting angle of the helical gear of the image bearing member, is made opposite between one side and the other side, the thrust forces applied to the image bearing member are directed in the same direction, so that the image bearing member can be urged to a reference position by the rotational driving of the image bearing member. This is also effective to maintain the high quality of the images. While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the scope of the following claims.

Claims: An image forming apparatus, comprising: a rotatable image bearing member (3) having at an end a first helical gear (2), a rotatable member (6) contributing to the image formation on said image bearing member (3), said rotatable member (6) having a shaft (9) urged toward said image bearing member (3) and a second helical gear (7) meshed with said first helical gear (2), wherein a coupling means (8) is disposed between said second helical gear (7) and said shaft (9) of said rotatable member (6) and is effective to transmit a rotational force in a direction of said shaft (9) substantially without transmitting the force in a radial direction of said rotatable member (6). An image forming apparatus according to claim 1, characterized in that said rotatable member (3) is an elastic roller. An image forming apparatus according to claim 1, characterized in that said image bearing member (3) has a first and a second gear on each side, respectively. An image forming apparatus according to claim 1, further comprising a process cartridge (C) detachably mountable to a main assembly (100) of the apparatus, said process cartridge (C) containing said image bearing member (3) and said first helical gear (2), and said main assembly (100) containing said rotatable member (6) and said second helical gear (7). An image forming apparatus according to claim 1, characterized in that said image bearing member (3) is an electrophotographic photosensitive drum, and that said rotatable member (6) is a transfer roller press-contacted with said photosensitive drum. An image forming apparatus according to claim 1, characterized in that said coupling means (8) is an Oldham coupling means. An image forming apparatus according to claim 6, characterized in that said second helical gear (7) is rotationally driven in such a direction that constituent members of the Oldham coupling are pulled away from each other. An image forming apparatus according to claim 1, characterized in that said first and second helical gears have directions of inclination of teeth thereof for urging said image bearing member (3) in a predetermined direction when it is driven. An image forming apparatus according to claim 8, characterized in that the teeth of said first and second helical gears (2; 7) are inclined in opposite directions. An image forming apparatus according to claim 1, further comprising a third helical gear, provided at an end of said image bearing member (3) for receiving a driving force from a driving helical gear (5). An image forming apparatus according to claim 10, wherein a direction of a force received by said first helical gear (2) from said second helical gear (7) along a generating line of said image bearing member (3) has substantially the same orientation as a force received by said third helical gear from said driving helical gear (5) along a generating line of said image bearing member (3).

Inventors: MIYAKE HIROAKI CANON KABUSHIKI, NOMURA YOSHIYA CANON KABUSHIKI, TSUCHIYA YOSHIRO CANON KABUSHI, MIYAKE, HIROAKI, CANON KABUSHIKI KAISHA, NOMURA, YOSHIYA, CANON KABUSHIKI KAISHA, TSUCHIYA, YOSHIRO, CANON KABUSHIKI KAISHA
Applicants: CANON KK, CANON KABUSHIKI KAISHA
Application year: 1991
Main classification: G03G15
IPC codes: G03G15, G03G21