Process for producing foreign protein in escherichia coli

Abstract: By infecting with T4 phage denB and/or alc mutant at a low m.o.i. E . coli previously transformed with a plasmid carrying a fused DNA having a DNA fragment encoding a foreign protein downstream of a transcription initiation signal and translation initiation signal derived from an appropriate T4 phage gene and then culturing the infected transformant, the desired foreign protein can be produced in an extremely high yield, as compared to the prior art technique.

Description: BACKGROUND OF THE INVENTION FIELD OF THE INVENTION The present invention relates to a process for producing a foreign protein in Escherichia coli as a host by recombinant DNA technique. PRIOR ART Where a foreign protein is produced in E . coli by recombinant DNA technique, not a few foreign proteins are highly sensitive to proteases in E . coli and their productivity is therefore extremely poor in an ordinary expression system. Even though foreign proteins are not highly sensitive to protease in E . coli , many proteins are somehow affected by proteases so that their yield decreases. T4 phage is one of virulent phages, a host of which is E . coli , and has an excellent ability of producing, e.g., an inhibitor on host protease(s) which are involved in degradation of abnormal proteins [Simon et al., Nature, 275 , 424 (1978)]. For this reason, it is extremely beneficial from an industrial viewpoint to apply various functions of T4 phage, especially the ability to produce an inhibitor on host protease(s) to the production of useful substances by recombinant DNA technique using E . coli as a host. For the purpose of directly utilizing the functions of T4 phage, researches have been heretofore made to clone a DNA fragment encoding a foreign protein to T4 phage genome to convert T4 phage itself into an expression vector [Casna et al., Gene, 18 , 297 (1982), Noguchi et al., Gene, 44 , 133 (1986), Mattson et al., Japanese National Publication No. 60-502187]. All of these researches utilize DNA recombination activity of T4 phage, based on which there are caused replacement type of DNA recombination in vivo of T4 phage DNA cloned in a plasmid with the genome of T4 phage infected to a host due to their DNA homology, thereby to introduce the DNA fragment encoding a foreign protein into phage genome. According to this technique, a suitable T4 phage promoter ligated with the gene encoding a foreign protein to be expressed can be introduced into phage genome, thus at least succeeding to render T4 phage itself an expression vector [Casna et al., Gene, 37 , 31 (1985), Noguchi et al., Japanese Patent Application Laid-Open No. 62-232384]. T4 phage carries hydroxymethylcytosine (HMC), which is an abnormal base, in its DNA strand instead of normal cytosine (C). When mutations are introduced into genes 42 , 56 , denB and alc , however, the HMC is completely substituted with normal C [Snyder et al., Proc. Natl. Acad. Sci. (USA), 73 , 2098 (1976)]. Such a multiple mutant is generally called T4dC phage. Since T4dC phage is deficient in denB gene(endonuclease IV-deficient), the phage has an extremely high frequency of DNA recombination with a plasmid as compared to a wild type phage. Therefore, in the prior art technique, after the infection of T4dC phage, DNA recombination with a plasmid is caused to construct recombinant T4dC phage [Noguchi et al., Gene, 44 , 133 (1986)]. However, T4dC phage is a multiple mutant so that its proliferation ability is poor as compared to a wild type phage and its productivity of an expressed product also decreases. In order to express the desired foreign protein in a high quantity, in the prior art technique it was thus necessary to construct HMC recombinant phage by further hybridization of the recombinant T4dC phage with a wild type phage. As stated above, it was very complicated to render T4 phage itself an expression vector, including preparation of a hybrid plasmid. Furthermore, an amount of the desired foreign protein to be expressed was not sufficiently satisfactory [Noguchi et al., Japanese Patent Application Laid-Open No. 62-232384, Casna et al., Gene, 37 , 31 (1986)]. By Duvoisin, R.M. e.a.; GENE, Vol. 45, No. 2, Pages 193-202, 1986, Amsterdam NL has been taught a process for producing a foreign protein in Escherichia coli which is concerned with a one step proliferation of phage, in which phage prepared in large amounts are used to infect bacteria in large amounts at a high multiplicity of infection ( m.o.i. ) of phage ( m.o.i. = 10), using an expression promotor derived from T4 early gene 32 and using, as a phage for infection, gene 44 mutant which does not cause the expression of a late gene to prevent lysis. In this process it is indispensable to previously produce the phage to infect the host bacteria in large amounts, but mass production of the phage is extremely difficult. For efficient infection, it is required to strictly control the count of the phage and the count of bacteria. However, at such a high multiplicity of infection as m.o.i. = 10, it is very difficult to accurately control the count of a phage and the count of bacteria. Where the m.o.i. is less than 10, efficient phage infection does not occur; where m.o.i. exceeds 10, only rapid lysis is caused without phage proliferation. This is an obstacle as regards production of phage-infected cells in large amounts, so that it cannot be expected to recover a satisfactory amount of a desired protein per medium. This fact limits the exploitation of the process on an industrial scale. SUMMARY OF THE INVENTION The present inventors have made various investigations to develop a simpler process unlike the prior art technique involving conversion of T4 phage itself into an expression vector and as a result, have found that by infecting T4 phage denB and/or alc mutant at a low m.o.i. (multiplicity of infection) to E . coli transformed with a plasmid carrying a fused DNA having a DNA fragment encoding a desired foreign protein to be expressed downstream of a transcription initiation signal and a translation initiation signal derived from an appropriate T4 gene, the desired foreign protein can be produced in an extremely high yield, as compared to the prior art technique. The present invention has thus been accomplished. That is, the present invention is directed to a process for producing a foreign protein in Escherichia coli comprising the steps of: (A) ligating operably a DNA fragment encoding the foreign protein downstream of a transcription initiation signal and a translation initiation signal derived from a T4 phage gene and inserting the DNA fragment into a plasmid replicable in E . coli to construct a hybrid plasmid; (B) transforming E . coli with the hybrid plasmid obtained in step A; (C) proliferating the transformant obtained in step B in a medium in which said transformant can proliferate and infecting the transformant with a T4 phage denB and/or alc mutant at a multiplicity of infection (m.o.i.) of 0,05 to 1.0 (D) culturing the phage-infected transformant obtained in step C to express the foreign protein; and, (E) recovering the cultured transformants in step D to harvest the desired foreign protein. BRIEF DESCRIPTION OF THE DRAWING Fig. 1 shows construction of pHB-VLC28. DESCRIPTION OF THE PREFERRED EMBODIMENTS In the specification, the following terms are used to mean as defined below. The term "transcription initiation signal and translation initiation signal" refers to a DNA fragment containing a specific nucleotide sequence required for transcription from template DNA to messenger RNA (mRNA) and translation of information on mRNA into a protein. The nucleotide sequences of DNAs corresponding to the transcription initiation signal and translation initiation signal in T4 phage and in E . coli , which is a host of T4 phage, are somewhat different from each other [Rabussay, in "Bacteriophage T4", edited by Mathews et al., American Society for Microbiology, Washington, D.C., 167-173 (1983)]. After the infection of T4 phage, the host gene expression is therefore completely shut off and only the phage gene is expressed. For this reason, those derived from T4 phage gene or synthetic DNA fragments having the same function as in those derived from T4 phage gene are used in the process of the present invention as the transcription initiation signal and translation initiation signal. Specific examples of genes containing the transcription initiation signal and translation initiation signal derived from T4 phage gene which can be used in the present invention include an early or middle T4 phage gene such as uvsY gene and a late T4 phage gene such as gene 18 and gene 22 . The term "DNA fragment encoding a foreign protein" refers to a DNA fragment encoding a protein or peptide used for the purpose of producing a desired substance. The DNA fragment encoding a foreign protein which can be used in the process of the present invention is not restricted to its kind, origin, source, or the like and may be any one of DNA fragments obtained from natural matters such as animals, plants, microorganisms, etc.; DNA fragments obtained by acting a reverse transcriptase, etc. on mRNAs obtained from the natural matters described above; chemically synthesized DNA fragments, and the like. The term "plasmid" refers to a plasmid having a site which will be cleaved with a specific restriction enzyme and capable of replicating in E . coli . In the process of the present invention, any plasmid can be used so long as it meets the requirements described above. In order to enhance an amount of the desired protein or peptide produced, it is desired to use a plasmid having a high copy number in the cells. Preferred examples are plasmids of ColE1 type, pMB9 type, pBR322 type, pSC101 type, R6K type, etc. Specific examples include pBR322 [Boliver et al., Gene, 2 , 95 (1975)], pUC18, pUC19 [Messing et al., Methods in Enzymology, 101 , 20 (1983)], etc. The term "m.o.i." (multiplicity of infection) refers to the number of phage infected per cell. The process of the present invention is characterized by the following steps (A) through (E). (A) step of ligating operably a DNA fragment encoding the foreign protein downstream of a transcription initiation signal and a translation initiation signal derived from a T4 phage gene and inserting the DNA fragment into a plasmid replicable in E . coli to construct a hybrid plasmid; (B) step of transforming E . coli with the hybrid plasmid obtained in step A; (C) step of proliferating the transformant obtained in step B in a medium in which said transformant can proliferate and infecting the transformant with a T4 phage denB and/or alc mutant at a multiplicity of infection (m.o.i.) of 0.05 to 1.0. (D) step of culturing the phage-infected transformant obtained in step C to express the foreign protein; and, (E) step of recovering the cultured transformants in step D to harvest the desired foreign protein. I. Step A : A technique for ligation of a DNA fragment containing the transcription initiation signal and translation initiation signal derived from T4 phage gene and a DNA fragment encoding the foreign protein and a technique for inserting the fused DNA into a plasmid in step A are well known to the skilled in the art, especially, in the fields of biochemistry, molecular biology and genetic engineering. More specifically, these procedures may be carried out according to the methods described in, e.g., "Molecular Cloning" [edited by Maniatis et al., Cold Spring Harbor, Cold Spring Harbor Laboratory, New York (1982)]. II. Step B : E . coli used in step B is not particularly limited to kind of its strain as long as it is highly safe and easily handled. Where T4dC phage is used to infect, however, a restriction-deificient strain is desirable as E . coli strain. More specifically, there may be used JM105, JM109 [Messing et al., Methods in Enzymology, 101 , 20 (1983)], MC1061 [Casadaban and Cohen, J. Mol. Biol., 138 , 179 (1980)], etc. which are often used in recombinant DNA experiments. For transformation of E . coli , there may be used a conventional manner such as treatment of E . coli with calcium chloride at a low temperature to transduce a plasmid into the cells [Mandel et al., J. Mol. Biol., 53 , 159 (1970)], etc. III. Step C : The transformant may be cultured in a medium containing nutrient sources required for proliferation of E . coli such as carbon sources, nitrogen sources, etc. in a conventional manner. Using a medium as used for culturing E . coli such as 2xYT medium [Messing et al., Methods in Enzymology, 100 , 20 (1983)], LB medium, M9CA medium (edited by Maniatis et al., Molecular Cloning, supra ), etc., which is supplemented with chemicals, e.g., an appropriate antibiotic (ampicillin, tetracycline, etc.) to prevent the falling off of plasmid, etc., the transformant may be cultured at 20 to 40°C, if necessary and desired, with aeration and under stirring. In order to induce expression of the foreign protein, the transformant is infected with T4 denB and/or alc mutant at a low m.o.i., in a range from 0.05 to 1.0. As the T4 phage mutant to be used for the infection, where the desired foreign gene is expressed at the early stage or middle stage of T4 phage development using the transcription initiation signal and translation initiation signal derived from an early or middle T4 phage gene, it is preferable to use T4 alc mutant. In the infection of alc ⁺ phage, transcription from plasmid DNA containing normal cytosine is inhibited [Snyder, L., et al., Proc. Natl. Acad. Sci. USA, 73 , 2093 (1976), Kutter, E.M., et al., J. Virol., 40 , 822 (1981)]. On the other hand, where the foreign gene is expressed at the later stage of phage development using the transcription initiation signal and translation initiation signal derived from a T4 late gene, it is desired to use T4 denB ⁻ mutant. The denB gene is expressed at the early denB ⁻ stage of infection and its product degrades DNA containing normal cytosine [Warner, H.R. and Snustad, D.P., Bacteriophage T4, edited by Mathews, C.K., et al., American Society for Microbiology, Washington, D.C., 1983, pp. 103-109]. Therefore, in the infection of denB ⁺ phage, expression from the T4 late promoter in plasmid at the later stage of infection is extremely decreased. Recombination occurs between plasmid carrying transcription initiation signal and translation initiation signal derived from the late T4 phage gene and infected phage genome due to their homology and the plasmid is replicated as DNA containing HMC [Mattson, T., et al., J. Mol. Biol., 170 , 357 (1983)] so that alc mutation is unnecessary in this case. From a standpoint of productivity, however, it is preferred to use both denB and alc genes-mutated phage ( denB and alc mutant). Specific examples include T4dC phage which has mutation in genes denB and alc , and the like. Further for enhancing the productivity of the foreign protein, it may be effective to utilize lysis inhibition phenomenon ("Experimental Method for Bacteriophage", Junichi Tominaga, May 30, 1970, published by Iwanami Publishing Co.); in this case, it is preferred to use rII ⁺ phage. IV. Step D : Even after the phage infection, the cultivation of the transformant is conducted for several hours. Specifically, the phage-infected bacteria may be cultured at the temperature of 20 to 40°C for about 0.5 to about 10 hours. It is also desired to culture with sufficient aeration and under stirring. V. Step E : After the cultivation, the desired protein may be harvested from the cells by suitably applying a conventional manner. For example, the recovered cells are suspended in an appropriate buffer, the cells are disrupted in a conventional manner such as ultrasonic oscillation, etc. and the desired protein is extracted. After the cell debris is removed by centrifugation, the desired protein may be purified by ion exchange chromatography, gel filtration, etc. The process of the present invention comprises ligating operably the DNA fragment encoding the foreign protein downstream of the transcription initiation signal and translation initiation signal derived from an appropriate T4 phage gene, without the necessity of rendering T4 phage itself an expression vector as required in the prior art, and inserting the ligated DNA fragment into a plasmid replicable in E . coli to construct a hybrid plasmid (step A), transforming E . coli with the hybrid plasmid (step B), infecting the transformant with T4 phage denB and/or alc mutant at a low m.o.i. (step C) and expressing and recovering the desired foreign protein (steps D and E). In such an extremely simple manner, the foreign protein sensitive especially to E . coli protease, which had a poor productivity in E . coli according to conventional methods, can be produced in E . coli in a high quantity, utilizing T4 phage capable of producing a protease inhibitor. In addition, the expression system used in the process of the present invention can be constructed extremely easily and can enhance the productivity of the foreign protein due to infection of T4 phage denB and/or alc mutant at a low m.o.i. That is, the present invention provides, for the first time, a practical process for producing useful substances (proteins or peptides especially unstable in E . coli cells) by recombinant DNA technique using E . coli as a host, utilizing the protease inhibitor produced by T4 phage. Examples Production of human cardiac ventricular myosin L chain being extremely sensitive to E . coli protease is shown as examples. In the examples, purification of DNA, cleavage with restriction enzymes, phosphorylation with T4 polynucleotide kinase, ligation of DNA with T4 DNA ligase and transformation of E . coli were all performed according to the methods described in "Molecular Cloning" [edited by Maniatis et al., Cold Spring Harbor, Cold Spring Harbor Laboratory, New York (1982)]. Various restriction enzymes, T4 polynucleotide kinase and T4 DNA ligase, and cloning vectors pUC18 and pBR322 were all commercially obtained from Takara Shuzo Co., Ltd. (1) Preparation of human cardiac ventricular myosin L chain open reading frame (ORF) After the cleavage of plasmid pDR-VLC4 DNA containing cDNA encoding human cardiac ventricular myosin L chain (cf. Japanese Patent Application Laid-Open No. 1-240197) with restriction enzyme Bam HI, a 640 bp DNA fragment encoding human cardiac ventricular myosin L chain ORF was isolated and purified by agarose gel electrophoresis. This DNA was cleaved with restriction enzyme Fok I and the resulting DNA fragments of 201 bp and 389 bp were isolated and purified by gel electrophoresis on 10% polyacrylamide gel, respectively. In order for the 5'-region of human cardiac ventricular myosin L chain ORF to be ligated in frame to T4 phage uvsY gene, the following two DNAs were synthesized using DNA Synthesizer (manufactured by Pharmacia, Gene Assembler Plus). The synthesized two DNAs were phosphorylated at the 5'-ends using T4 polynucleotide kinase. After annealing, the double strand DNA was ligated with the previously obtained DNA fragments of 201 bp and 389 bp using T4 DNA ligase. After the ligation, DNA was recovered by ethanol precipitation and cleaved with restriction enzyme Bam HI. The thus obtained human cardiac ventricular myosin L chain ORF DNA of 627 bp was cloned at the Bam HI site of cloning vector pUC18, according to the method of Messing et al. [Methods in Enzymology, 101 , 20 (1983)] to construct a plasmid pUC-VLC28. (2) Ligation of human cardiac ventricular myosin L chain ORF with T4 uvsY gene promoter After pHTL8 DNA [Takahashi et al., Virology, 120 , 122 (1982), pHTL8-inserted E . coli C600 strain has been deposited in the Fermentation Research Institute of the Agency of Industrial Science & Technology of Japan (FERM P-8038) as E . coli K12 strain TNC101] was cleaved with restriction enzyme Hin dIII, a 1.4 Kb DNA fragment spanning T4 uvsY gene and gene 25 was isolated and purified by agarose gel electrophoresis. DNA obtained from the cleavage of plasmid pBR322 with restriction enzyme Hin dIII was ligated with this 1.4 Kb DNA fragment using T4 DNA ligase. E . coli C600 (FERM P-8037) was transformed with the resulting DNA. From the ampicillin-resistant and tetracycline-sensitive transformants, pHB5 in which the 1.4 Kb DNA fragment had been inserted into the Hin dIII site, was selected. Plasmid pHB5 carries gene 25 and uvsY gene and has an unique Bgl II site immediately downstream of uvsY promoter. Next, pUC-VLC28 DNA was cleaved with restriction enzyme Bam HI and a 627 bp DNA fragment was isolated and purified by agarose gel electrophoresis. This 627 bp DNA fragment was ligated with pHB5 previously cleaved with Bgl II using T4 DNA ligase. E . coli MC1061 [Casadaban and Cohen, J. Mol. Biol., 138 , 179 (1980)] was transformed with the resulting reaction solution. From the obtained ampicillin-resistant transformants, a plasmid pHB-VLC28 was selected. In pHB-VLC28, human cardiac ventricular myosin L chain ORF has been inserted downstream of T4 uvsY promoter along with the direction of transcription and its amino acid sequence is somewhat different from the original one. In detail, the second alanine from the N-end has been substituted with 4 amino acids (arginine-leucine-glutamic acid-aspartic acid). (3) Expression and induction of human cardiac ventricular myosin L chain by T4dC phage infection E . coli MC1061 carrying pHB-VLC28 (FERM BP-3206) was cultured at 37°C in 100 ml of M9CA medium [0.18% NaH₂PO₄.12H₂O, 0.3% NaCl, 0.05% NH₄Cl, 0.5% glucose, 0.5% Casamino acid (Difco Co.), 1 mM MgSO₄ (pH 7.2)] supplemented with 30 µg/ml of ampicillin. At the point when the density reached at 2 x 10⁸ cells/ml, T4dC phage GT7 ( denB ⁻, alc ⁻) [Wilson et al., Nature, 280 , 80 (1979)] was infected at m.o.i. of 0.1. After the infection, incubation was continued at 37°C for further 3 hours and the culture broth was centrifuged at 8000 x g for 10 minutes to collect the cells. The resulting cells were suspended in 10 ml of buffer [50 mM Trishydrochloride buffer (pH 7.8) containing 20 mM EDTA, 1 mM phenylmethanesulfonyl fluoride (PMSF) and 50 µM 2-mercaptoethanol]. The suspension was homogenized by ultrasonic oscillation to lyze the cells. Next, centrifugation was carried out at 10000 x g for 10 minutes to remove the cell debris. Using the supernatant fraction as a sample, human cardiac ventricular myosin L chain was quantitatively determined according to the method of Yazaki et al. (Japanese Patent Application Laid-Open No. 61-286752). Furthermore, the protein concentration in the sample was determined using Protein Assay Kit (manufactured by Bio-Rad Laboratories). For control, human cardiac ventricular myosin L chain was produced in the expression system (Japanese Patent Application Laid-Open No. 1-240197) using tac promoter [Boer et al., Proc. Natl. Acad. USA, 80 , 21 (1983)]. The results are shown in Table 1. As shown in Table 1, human cardiac ventricular myosin L chain was extremely unstable in E . coli cells so that its productivity was as low as 0.28 µg/mg protein in the conventional method. On the other hand, in the expression system of the present invention, human cardiac ventricular myosin L chain had the productivity of about 12 µg/mg protein due to the phage infection. Where a wild type T4 phage, which fell under denB ⁺ strain, was used for the infection instead of T4dC phage GT7, any enhanced production as achieved in the present system was not recognized at all. Next, T4dC phage GT7 was used for the infection at a variety of m.o.i., using M9CA medium to analyze the productivity of human cardiac ventricular myosin L chain. Table 2 shows the amount of myosin L chain produced per medium at 3 hours after the phage infection. As shown in Table 2, at high m.o.i. infection (e.g., m.o.i. = 5.00), lysis occurs immediately after the infection and the productivity was extremely poor as compared to the system at low m.o.i. Further analysis on the medium used as well as the productivity indicates that the productivity of 15 µg/ml medium was obtained in 2 x TY medium ( supra ) at 6 hours after the infection. As shown above, the present invention makes it possible to produce the foreign protein in a large quantity in E . coli , utilizing the substance productivity of T4 phage, in particular, host protease inhibitor productivity. E . coli MC1061 carrying pHB-VLC28 was deposited in the Fermentation Research Institute of the Agency of Industrial Science & Technology of Japan on January 19, 1990 and given FERM P-11198 as an Accession Number. Thereafter, the deposition was transferred to an international deposition under the Budapest Treaty on December 17, 1990, and given FERM BP-3206 as an Acesssion Number. T4dC phage GT7 can be prepared from T4 phage (ATCC 11303-B4) in a conventional manner [Snyder, et al., Proc. Natl. Acad. Sci. (USA), 73 , 2098 (1976), Wilson, et al., Nature, 280 , 80 (1979)].

Claims: A process for producing a foreign protein in Escherichia coli comprising the steps of: (A) ligating operably a DNA fragment encoding the foreign protein downstream of a transcription initiation signal and a translation initiation signal derived from a T4 phage gene and inserting the DNA fragment into a plasmid replicable in E . coli to construct a hybrid plasmid; (B) transforming E . coli with the hybrid plasmid obtained in step A; (C) proliferating the transformant obtained in step B in a medium in which said transformant can proliferate and infecting the transformant with a T4 phage denB and/or alc mutant at a multiplicity of infection (m.o.i.) of 0.05 to 1,0 (D) culturing the phage-infected transformant obtained in step C to express the foreign protein; and, (E) recovering the cultured transformants in step D to harvest the desired foreign protein. A process according to Claim 1, wherein the foreign protein is highly sensitive to a protease in E . coli . A process according to Claim 2, wherein the foreign protein is a human cardiac myosin. A process according to Claim 2, wherein the foreign protein is a human cardiac myosin light chain. A process according to Claim 1, wherein the T4 phage denB and/or alc mutant is T4dC phage. A process according to Claim 1, wherein the transcription initiation signal and translation initiation signal are derived from an early or middle T4 phage gene, and the transformant is infected with the alc mutant. A process according to Claim 6, wherein T4 phage uvsY gene is used as the transcription initiation signal and translation initiation signal. A process according to Claim 6, wherein the alc mutant is T4dC phage. A process according to Claim 1, wherein the transcription initiation signal and translation initiation signal are derived from a late T4 phage gene, and the transformant is infected with the denB mutant or with the denB and alc mutant. A process according to Claim 9 , wherein T4 phage gene 22 or gene 18 is used as the transcription initiation signal and translation initiation signal. A process according to Claim 9, wherein the denB mutant or the denB and alc mutant is T4dC phage.

Inventors: NOGUCHI TOSHITADA, TAKAHASHI HIDEO, NOGUCHI, TOSHITADA, TAKAHASHI, HIDEO
Applicants: YAMASA SHOYU KK, YAMASA SHOYU KABUSHIKI KAISHA
Application year: 1991
Main classification: C12N15
IPC codes: C12N15, C12P21, C12R1