Optical fiber dispensing system

Abstract: An optical fiber dispensing system includes a canister (42) within which an optical fiber (12) is wound, and a helix dampener (40) that reduces the helical diameter of the optical fiber (12) as it is paid out from the canister (42) along a payout axis (20). The canister (42) is either a cylinder or a slightly tapered cone. The helix dampener (40) is a structure overlying the payout end of the canister (42) and extending beyond the canister (42) along the payout axis (20). The interior surface of the helix dampener (40) defines a locus (36) of points whose distance from the payout axis (20) decreases with increasing distance from the canister (42), to an opening (38) through which the optical fiber (12) is dispensed. The interior surface of the helix dampener (40) is preferably as a series of discontinuous rings (48) whose central opening diameter decreases with increasing distance from the canister (42), or as a smooth continuous axially symmetric surface (84) whose distance from the payout axis (20) decreases with increasing distance from the canister (42). The gradual reduction of the diameter of the helical pattern of the optical fiber (12) by the helix dampener (40) stabilizes the path of the optical fiber (12) prior to its exiting from the dispenser .

Description: BACKGROUND OF THE INVENTION This invention relates to optical fibers, and, more particularly, to the dispensing of optical fibers from a canister within which they are wound. Optical fibers are strands of glass fiber processed so that light beams transmitted therethrough are subject to total internal reflection. A large fraction of the incident intensity of light directed into the fiber is received at the other end of the fiber, even though the fiber may be hundreds of meters long. Optical fibers have shown great promise in communications applications, because a high density of information may be carried along the fiber and because the quality of the signal is less subject to external interferences of various types than are electrical signals carried on metallic wires. Moreover, the glass fibers are light in weight and made from a highly plentiful substance, silicon dioxide. Glass fibers are typically fabricated by preparing a preform of glasses of two different optical indices of refraction, one inside the other, and processing the preform to a fiber. The optical fiber is coated with a polymer layer termed a buffer to protect the glass from scratching or other damage. As an example of the dimensions, in a typical configuration the diameter of the glass optical fiber is about 125 micrometers, and the diameter of the fiber plus the polymer buffer is about 250 micrometers (approximately 0.010 inches). For such very fine fibers, the handling of the optical fiber to avoid damage that might reduce its light transmission properties becomes an important consideration. The optical fiber is typically wound onto a cylindrical or tapered bobbin with many turns adjacent to each other in a side-by-side fashion. After one layer is complete, another layer of optical fiber is wound on top of the first layer, and so on. The final assembly of the bobbin and the wound layers of optical fiber is termed a canister, and the mass of wound optical fiber is termed the fiber pack. When the optical fiber is later to be used, the optical fiber is paid out from the canister in a direction parallel to the axis of the bobbin and the canister, termed the payout axis. It has been found by experience that, where the optical fiber is to be paid out from the canister in a rapid fashion, as for example over a hundred meters per second, the turns of optical fiber must be held in place on the canister with an adhesive. The adhesive holds each turn of optical fiber in place as adjacent turns and layers are initially wound onto the canister, and also as adjacent turns and layers are paid out. Without the use of an adhesive, payout of the optical fiber may not be uniform and regular, leading to snarls or snags of the fibers that damage them or cause them to break as they are paid out. On the other hand, the use of an adhesive requires attention to the "lift off" of each turn of optical fiber from the fiber pack, to ensure smooth payout. In one application, an optical fiber is used to transmit sensor signals from, and guidance commands to, a moving vehicle from a stationary or moving controller. The canister is mounted in the rear of the vehicle, and the optical fiber paid out from the canister as the vehicle moves. The optical fiber must be paid out in a uniform manner without undue stress, to avoid breakage or kinking of the optical fiber. A fiber dispensing system according to the preamble of claim 1 is known from JP-A-01275377. This known fiber dispensing system uses a light fiber reel on which an optical fiber is wound. The reel is surrounded by a shell, which is tapered towards the opening, to which the fiber is paid out with high speed. The CH-A-427519 shows a wire magazine for a wire guided missile. The wire is wound on a cylinderical bobbin, which is surrounded by a shell, which is conically tapered to a payout opening. A ring is provided in the conical portion of the shell, for decreasing the danger of rupture of the wire. SUMMARY OF THE INVENTION It is the objective of the present invention, to provide an optical fiber dispensing system, having an improved payout of the optical fiber, also in cases, where both the vehicle carrying the optical fiber dispensing system and the controller are moving and turning during the payout process. It is a further aspect of this object, that the frictional effects during the fiber payout are minimised. This object is solved according to the invention by the subject matter of claim 1. Preferred embodiments of the invention are the subject matter of the subclaims. As the optical fiber is paid out parallel to the payout axis of the bobbin without such a dampening means, it traces a helical pattern that introduces a periodic transverse movement into the optical fiber. The magnitude of the transverse movement gradually decays with increasing distance from the canister, until it is barely perceptible at a large distance from the bobbin. The present invention provides that the transverse movement be damped out much faster than would naturally be the case, through the use of a helix dampener that extends from the bobbin along the payout axis. The dampener structure is a series of rings of decreasing diameter. At the end of the helix dampener remote from the canister is an opening through which the optical fiber is drawn, the opening being sized such that the maximum permissible transverse vibrational amplitude of the optical fiber as it passes through the opening is acceptably small. The approach of the invention results in improved payout of the optical fiber from the canister. "Blooming", an unconstrained lateral vibration of the optical fiber after it has left the canister, is greatly reduced. Possible mechanical and aerodynamic interference between the paid out optical fiber and the moving vehicle containing the canister is reduced. Other improvements to the canister system are made possible by this approach. Other features and advantages will be apparent from the following more detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a diagrammatic side view of a conventional payout system for an optical fiber and the helical path followed by the optical fiber; Figure 2 is a side sectional view of the dispenser system, mounted in an optically guided missile; Figure 3 is a diagrammatic side view of a preferred optical fiber dispenser; Figure 4 is a side sectional view of an alternative embodiment of an optical fiber dispenser. DETAILED DESCRIPTION OF THE INVENTION A conventional payout system 10 for payout of an optical fiber 12 from a moving vehicle 14 is illustrated in Figure 1. The optical fiber 12 is wound onto a bobbin 16, the wound pack of optical fiber 12 and the bobbin 16 together forming a canister 18. During payout, the optical fiber 12 is unwound from the canister 18 by the application of a payout force F. The vehicle 14 may be moving with the optical fiber 12 held relatively motionless (stationary controller), or the vehicle 14 may be moving with the optical fiber 12 also moving in the same general direction but at a lower velocity (moving controller). The optical fiber 12 is paid out from the canister 18 along a payout axis 20. The bobbin 16 is cylindrical or conical with a taper of less than about 5 degrees, and the payout axis 20 generally coincides with the respective cylindrical or conical axis of the bobbin 16 and canister 18. The manner of payout causes the optical fiber 12 to assume a helical pattern 22 as the separation point at which the optical fiber 12 separates from the bobbin 16 travels around the circumference of the bobbin 16. Alternatively, the pattern followed by the optical fiber 12 can be viewed as one of periodic transverse motion in the direction perpendicular to the payout axis 20. The helical pattern 22 of the optical fiber 12 persists for some distance behind the moving vehicle 14. At a distance D from the canister 18, the helical pattern becomes damped out and the magnitude of the transverse motion becomes so small that the optical fiber 12 may be regarded as substantially straight, except for curvature introduced as the vehicle 14 turns. The distance D may be many times the length of the canister 18, with the helical pattern 22 extending well behind the vehicle 14. This extended helical pattern 22 can interfere with the smooth payout of the optical fiber 12 and even with the vehicle 14. Moreover, it has been observed that the unconstrained helical pattern 22 can interfere with the manner in which the optical fiber 12 separates from the fiber pack on the bobbin 16. In a preferred application, the optical fiber dispensing system is used in an optically guided missile. Figure 2 illustrates a missile 24 having a sensor 26 in one end thereof. A missile guidance unit 28 within the body of the missile 24 receives signals from the sensor 26. An optical fiber dispenser 30 includes a length of the optical fiber 12 wound upon the bobbin 16 of the canister 18. The canister 18 is mounted on the opposite end of the missile 24 from the sensor 26, and payout of the optical fiber 12 is made in the direction generally parallel to the payout axis 20. One end of the optical fiber 12 is connected to the missile guidance unit 28, while the other extends to a stationary controller (not shown) on the ground or in another vehicle. The optical fiber dispenser includes a helix dampener 32, mounted over the canister 18 and extending rearwardly from the canister 18 in the direction toward which the optical fiber 12 is paid out from the canister 18. The helix dampener 32 includes an interior surface 34 that defines a locus of points 36 whose distance from the payout axis 20 decreases with increasing distance from the canister 18 in the direction toward which the optical fiber 12 is paid out. The helix dampener 32 has an opening 38 in the end thereof remote from the canister 18, the opening 38 having a diameter that is substantially smaller than the diameter of the canister 18, and typically is only about 1/2 inch in diameter. The helix dampener 32 removes the transverse component of the movement of the optical fiber 12 at the location of the opening 38 by a mechanical dampening effect. Thus, the optical fiber 12 emerging from the opening 38 follows a substantially straight line. Alternatively stated, the helical motion of the optical fiber 12 illustrated in Figure 1 is entirely removed in a distance that is much less than the normal, unconstrained distance for removal, D in Figure 1. The helical motion of the optical fiber 12 is confined to a much shorter length, preferably less than about two lengths of the canister, during payout with the approach of the invention. The optical fiber 12 emerges from the back of the vehicle 14 from a nearly point source at the opening 38, rather than in a helical pattern. The optical fiber 12 does follow a rapidly damped helical pattern inside the helix dampener 32 before emerging from the opening 38 and vehicle 14, but thereafter has no transverse component of motion resulting from the manner of payout. (Some transverse motion of the optical fiber may, however, arise after the optical fiber leaves the opening due to other factors.) Structures of the helix dampener 32 in accordance with the invention are illustrated in more detail in Figures 3-4. A preferred ring-type helix dampener 40 is shown in Figure 3, together with a conical canister 42. The optical fiber 12 is wound as a fiber pack 44 upon the bobbin 16, which in this case is conical with a taper of about 3 degrees. The helix dampener 40 includes a cylindrical support shell 46 and a plurality of rings 48 supported along the length of the shell 46. The shell 46 is of sufficient diameter that it fits over the canister 42, and extends a distance in a payout direction 50. Each ring 48 is supported from the shell 46 by a ring support 52. The diameters of the rings 48 decrease with increasing distance from the canister 42 in the payout direction 50. The ring supports 52 are dimensioned to support the rings 48 concentrically with the payout axis 50, so that the ring supports 52 further from the canister 42 must extend further inwardly than the ring supports 52 nearer the canister 42. The ring 48 furthest from the canister 42, here indicated as the ring 48′, forms the opening 38 through which the optical fiber 12 passes out of the helix dampener 40. The mutual tangents to the rings 48 define the locus of points 36 within which the optical fiber 12 is constrained while it is within the interior of the helix dampener 40. Since the applied payout force F is effectively applied from the center of the opening 38, the helical pattern followed by the optical fiber 12 converges toward the opening 38. Any tendency for the helical pattern to diverge to a larger transverse amplitude is checked by contact of the optical fiber 12 with one of the rings 48. The rings 48 are preferably formed with a rounded interior diameter 54. The rounded surface 54 prevents snagging of the optical fiber 12 by the rings 48 as the optical fiber 12 moves rapidly past the rings 48. The rings 48 may be made of a solid material having a low coefficient of friction, such as teflon (polytetrafluoroethylene), to reduce the force F required to effect payout. A reduction in this force reduces the likelihood of failure or crimping of the optical fiber, and also reduces the severity of the angle through which the optical fiber is bent as it separates from the fiber pack. Since the fractional optical transmission of the optical fiber decreases with increasing severity of bends to which it is subjected, the reduction of the force F contributes to improved system performance. The rounded surface 54 also prevents an accumulation of adhesive on the interior diameter of the ring 48, where the optical fiber 12 is retained on the bobbin 16 with an adhesive. Any adhesive transferred from the optical fiber 12 to one of the rings 48 is forced to a lee side 56 of the ring 48. Any accumulated adhesive on the lee side 56 cannot exert a drag force on the optical fiber 12, nor can it be transferred back to the optical fiber at another location that passes the ring at a later time. Another form of helix dampener 60 is illustrated in Figure 4. In this case, a canister 62 includes a cylindrical bobbin 64 upon which the optical fiber 12 is wound as a fiber pack 66. The helix dampener 60 includes a shell 68 that is cylindrical in the portion overlying the canister 62, and then is tapered inwardly in the portion that extends in the payout direction 50 rearwardly from the canister 62. A plurality of rings 70 are mounted directly to the interior wall of the shell 68, without the need for separate ring supports. The ring 70′ furthest from the canister 62 forms the opening 38. A further feature of the dispenser of Figure 4 is a helix expansion ring 72 attached to the rearward end of the canister 62. The ring 72 forms a radial enlargement of the canister 62 over which the optical fiber 12 must rise and pass during payout. The helix expansion ring 72 provides a flange against which the fiber pack 66 can be wound, so that there is no need for a special set back type of winding format at the end of each layer of optical fiber in the fiber pack to keep each layer in place. The adhesive normally used to hold the optical fiber in place in the layer can also be reduced or even eliminated in some cases when the expansion ring configuration is used. As the optical fiber 12 is paid out from the fiber pack 66, it passes radially outwardly over the helix expansion ring 72 before converging inwardly as the helix is damped so that the optical fiber can pass through the opening 38. The optical fiber dispenser of the invention confines the helical motion of the optical fiber during payout to a much shorter length than would otherwise be the case. The reduction of the helical pattern reduces the likelihood of damage to the optical fiber by contact with the structure or exhaust plume of the missile. It also reduces the radar signature of the missile and turbulence around the missile that can interfere with its guidance. The helical dampener also causes the optical fiber to lift up from the bobbin more readily, thereby causing the optical fiber to lift over the helix expansion ring (where present) more easily and reducing friction between the optical fiber and the fiber pack. The optical fiber dispenser of the invention thus provides an advance in the art of rapid payout of optical fibers from canisters.

Claims: An optical fiber dispensing system comprising: a bobbin (16, 64), the bobbin having an optical fiber (12) wound thereon, said optical fiber being arranged on the bobbin to pay out from the bobbin along a payout axis which coincides with the longitudinal axis of said bobbin and a shell (46, 48) surrounding the bobbin characterised in that a helix dampener (40, 60) is provided for attenuating the diameter of the helical path traced by the paid out fibre, said dampener being disposed to overlie the bobbin and extend beyond the bobbin in the direction parallel to the payout axis, the helix dampener (40, 60) includes a plurality of rings (48, 70), arranged concentrically along the payout axis (20), the inner diameters of the rings (48) decreasing with increasing distance from the bobbin (16, 64) in the payout direction. A dispensing system according to claim 1, characterised in that the shell (46) is cylindrical and each ring (48) is supported from the shell (46) by a ring support (52). The dispensing system according to claim 1 or 2, characterised in that the bobbin (16) is a conical, with a conical taper of less than about 5 degrees and the payout axis (20) is coincident with the conical axis of the bobbin. A dispensing system according to claim 1, characterised in that the portion of the shell (68), overlying the bobbin is cylindrical (64) and the remaining portion tapers inwardly towards the payout axis (20) and that the rings (70) are mounted directly to the interior wall of the shell (68). The dispensing system according to claim 4, characterised in that the bobbin (64) is cylindrical and the payout axis is coincident with the cylindrical axis of the bobbin. The dispensing system according to at least one of claims 1 to 5, characterised in that the dampener rings (48, 70) have a rounded inner surface to prevent snagging of the optical fiber thereupon. The dispensing system of claims 5 or 6, wherein the inner surfaces of the dampener rings (48, 70) are made of polytetrafloureothylene. The dispensing system according to at least one of claims 5 or 6, wherein the inner surfaces of the dampener rings (48, 70) are lubricated. Use of an optical fiber despensing system according to any one of claims 1 to 8 in an optically guided missile (24), comprising: an elongated cylinderical missile body ; a sensor (26) in one end of the missile body ; a missile guidance unit (28) within the body of the missile arranged to receive sensor signals from the sensor and feed introduces message signals into the optical fiber (12) ; said dispensing system being arranged at the other end of the missile body.

Inventors: PETERSON STANLEY P D, REDFORD GARY R, PETERSON, STANLEY P.D., REDFORD, GARY R.
Applicants: HUGHES AIRCRAFT CO, HUGHES AIRCRAFT COMPANY
Application year: 1991
Main classification: G02B6
IPC codes: B65H49, B65H57, F41G7, F42B15, G02B6