A COMPONENT WITH SPACING MEANS

Abstract: A component in the form of a substrate (10) comprises spacing means (14) extending in a direction outwardly from a surface (11) of the substrate (10) which spaces the surface (11) and any substance (13), such as an adhesive, carried thereon from any other surface when located adjacent the component. The spacing means (14) has a non-adhesive contactable surface and is non-deformable in normal use of the component so as to inhibit contact between the said surface (11), or any substance (13) carried thereon, and the said other surface.

Description: A Component With Spacing Means This invention relates to a component comprising substrate having a surface and spacing means extending a direction outwardly from the said surface such that t said surface is spaced from contact with another surfa when located adjacent the component. There are many instances where it is necessary to mainta separation of a surface carrying an adhesive and adjacent surface until it is required that the t surfaces shall unite one with another by the adhesive. In US-A-4392897 there is disclosed a manufacturing proce for applying to a plastics film a channel shaped plasti strip having an adhesive extending longitudinally therei An object of the process is to provide a bag closure coextruding the strip on to a moving web of plastics fi which subsequently is formed into plastics bags. The composition of the strip is such that the spac parallel ribs which comprise opposite facing walls of t channel section located on a wall of a bag are deform away from one another when the wall is engaged und pressure by an opposite facing wall of the bag. consequence, the ribs do not prevent unintentional closu of the bag and if the adhesive is aggressive s premature closure could render the bag useless. Furthermore, coextrusion of the strip and the web requires costly, complex and dedicated machinery with a requirement of sophisticated control. In each of US-A-3592722 and WO 87/05315 there is disclosed a method of holding off contact between two surfaces, one of which is provided with an adhesive, by locating particles between the surfaces. A disadvantage of such an arrangement if one of the two surfaces is a plastics film which is to be wound into a reel, is that the pressure in a radial direction inwardly towards a central longitudinal axis of the reel resulting from winding of successive turns of the web causes the particles to be forced into the adhesive and become embedded therein thereby reducing the efficacy of the separation provided by the particles. In consequence, the two surfaces are united over a greater area and the reel becomes "blocked", i.e. the turns become adhesively secured one to another with a result that it would be impossible to unwind the reel. Accordingly, it is an object of the present invention to provide a means of spacing a substance carried on a surface of a substrate from another surface in such a manner as to prevent unintentional contact between the substance and the other surface, the substance and th other surface being contactable one with another only by deforming the substrate and/or the other surface. A further object of the present invention is to provid simple and inexpensive methods of producing substrates including spacing means. Another object of the present invention is to provide method of applying a component to a web of material i such a manner as to form a closure for a bag. A further object of the present invention is to provide method of forming a separation means integral with th substrate. The invention is characterised in that spacing mean extending outwardly from a surface of a substrate of component has a non-adhesive contactable surface and i non-deformable in normal use of the component so as t inhibit contact between the said surface of the substrat and another surface when located adjacent the component. Following is a description, by way of example only an with reference to the accompanying drawings, of one metho of carrying the invention into effect. In the drawings:- Figure 1 is a diagrammatic transverse cross-section of on embodiment of a component in accordance with the presen invention, Figure 2 is a diagrammatic transverse cross-section of another embodiment of a component in accordance with the present invention, Figure 3 is a diagrammatic transverse cross-section of another embodiment of a component in accordance with the present invention, Figure 4 is a diagrammatic transverse cross-section of another embodiment of a component in accordance with the present invention. Figure 5 is a diagrammatic transverse cross-section of another embodiment of a component in accordance with the present invention. Figure 6 is a diagrammatic transverse cross-section of another embodiment of a component in accordance with th present invention. Figure 7 is a plan view of another embodiment of component in accordance with the present invention, Figure 8 is a cross-section on the line VIII - VIII o Figure 7, Figure 9 is a diagrammatic transverse cross-section o another embodiment of a component in accordance with th present invention. Figure 10 is a diagrammatic transverse cross-section o another embodiment of a component in accordance with th present invention. Figure 11 is a view in the direction of the arrow "A" o Figure 10. Figure 12 is a plan view of another embodiment of component in accordance with the present invention. Figure 13 is a cross section on the line XIII - XIII o Figure 12, Figure 14 is a cross section of another embodiment of component in accordance with the present invention, and Figure 15 is a diagrammatic transverse cross section o another embodiment of a component in accordance with th present invention. Referring now to Figure 1 of the drawings, there is sho a web 10 of flexible material having an upper surface 1 and a lower surface 12. The upper surface 11 is coat with a substance 13, such as a pressure sensitive conta adhesive which may be peelable or permanent or a cohesi being an adhesive which adheres only to itself. The adhesive 13 has located thereon a plurality of upstanding spacer members 14 each being spaced from an adjacent member 14. When the web 10 is wound into a reel, the spacer members 14 have the effect of separating the surfaces 11 and 12 from one another and thereby prevent undesirable contact between the surface 12 and the adhesive 13 and/or transfer of the adhesive 13 from the surface 11 to the surface 12. The web 10 may thus take the form of an adhesive web which does not require the presence of a release coating on the lower surface 12 to ensure that adhesive 13 is not either partially or wholly transferred when the web 10 is reeled. It will be appreciated that the adhesive characteristics of such a web would not be impaired by the presence f the spacer members 14 if the spatial relationship of the members 14 one from another and the dimension of each of the members 14 in a direction outwardly from the surface 11 beyond the adhesive 13 is such as to ensure that the adhesive 13 remains spaced from contact with any surfac extending across the members 14 and yet is such as t permit contact between the adhesive 13 and any surfac extending across the spacer members 14 on flexure o either or both of the web 10 and the surface. The spatial relationship of the members 14 one f o another may be a distance not exceeding eighty units o the dimension of each member 14 in the direction outwardl from the surface 11 beyond the adhesive 13. Referring now to Figure 2 of the drawings, there is show a web 15 of flexible material having an upper surface 1 and a lower surface 17. The upper surface 16 is coate with a pattern of adhesive 18 and a complementary patter of upstanding spacer members 19 each being spaced from a adjacent member 19. The dimension of the adhesive 1 upwardly from the upper surface 16 is less than th dimension of each spacer member 19 in the same directio thereby ensuring that the adhesive 18 is spaced from an surface bridging the spacer members 19. In Figure 3 of the drawings there is shown a configuratio similar to the configuration shown in Figure 2 in tha there is provided a web 20 of flexible material having upper surface 21 and a lower surface 22, the upper surfa 21 being coated with a pattern of an adhesive 23 and the being a complementary pattern of upstanding spacer membe 24 each being spaced from an adjacent member 24. Howeve unlike the configuration shown in Figure 2 , the upstandi spacer members 24 are formed integrally with the web 20. Referring now to Figure 4 of the drawings, there is sho a web 25 of flexible material having an upper surface and a lower surface 27. The web 25 is profiled or contoured so as to provide a pattern of upstanding spacer members 28. The upper surface 26 of the web 25 is provided with a pattern of an adhesive 29 which is complementary to the upstanding spacer members 28 in that the adhesive 29 is provided on the upper surface 26 between the upstanding spacer members 28. In Figure 5 of the drawings there is shown a web 30 of flexible material having an upper surface 31 and a lower surface 32. The upper surface 31 is provided with a coating of an adhesive 33 which is formed to provide a plurality of upstanding members 34 extending upwardly from the surface 31 beyond the uniform thickness of the coating 33. The upper surface of each of the upstanding members 34 is coated with a non-adhesive substance 35 so that, when the web 30 is reeled the lower surface 32 of the web is not adhesively united with the members 34. In each of the embodiments shown in Figures 1 to 5 inclusive, each of the upstanding spacer members 14, 19, 24, 28, and 34, of the webs 10, 15, 20, 25 and 30 may be elongate and may extend longitudinally of the corresponding webs 10, 15, 20, 25 and 30. Furthermore, each of the webs 10, 15, 20, 25 and 30 may be slit longitudinally to form a plurality of tapes each comprising a pair of upstanding members 14, 19, 24, 28, 34 extending from a substrate 10, 15, 20, 25 and 30 beyond a coating of adhesive 13, 18, 23, 29, 33 on a substrate 10, 15, 20, 25 and 30. The lower surface 12, 17, 22, 27 and 32 of each of the webs 10, 15, 20, 25 and 30 may be coated with a pressure sensitive contact adhesive so that the web 10, 15, 20, 25, 30, or tapes slit therefrom, may be applied to another surface. In Figure 6, for example, the web 10 of the embodiment shown in Figure 1 is provided on the lower surface 12 thereof with a pressure sensitiv contact adhesive 36. However, if each of the webs 10, 15, 20, 25 and 30 is provided with a pressure sensitiv contact adhesive on a lower surface thereof and the web, or tapes slit therefrom, are wound into reel formation, i will be necessary to provide upper surfaces of the space members 14, 19, 24, 28 and 34 with a release coating t ensure that the reel does not become "blocked". In Figur 6, for example, the release coating is shown at 37. Alternatively, the spacer members 14, 19, 24, 28 and 3 may be or may include a release substance. Referring now to Figures 7 and 8 of the drawings there i shown a web 38 of flexible material having an uppe surface 39 and a lower surface 40. The upper surface 3 is provided with a coating of pressure sensitive contac adhesive 41 and the web 38 is provided with a plurality o apertures 42 formed by inserting hot needles through th web 38 the effect being that portions of the web 3 extending circumferentially of each of the apertures 4 form annular cusps which, on cooling, provide space members 43 extending circumferentially of each aperture 42 outwardly of the adhesive layer 41 in a direction away from the upper surface 39 of the web 38. The lower surface 40 of the web 38 may be provided with a coating of pressure sensitive adhesive. Each of the webs of the embodiments described above may be provided with lines of weakening so that the webs may be separated into tapes. Referring now to Figure 9 of the drawings there is shown, in cross-section, a tape 44 comprising a substrate 45 having an upper surface 46 and a lower surface 47. The upper surface 46 is coated with a pressure sensitive contact adhesive 48 and the adhesive has adhered thereto a pair of spacers 49, 50 extending parallel one to another and longitudinally of the substrate 45. The spacers 49, 50 are spaced inwardly from corresponding longitudinal edges of the tape 45 to provide exposed margins 51 , 52 of the adhesive 48 and the spacers 49, 50 are spaced transversely one from another to provide.a central expose strip 53 of the adhesive 48. The tape 44 is intended to be used as a closure device fo bags made from a web of plastics film material 54 havin an upper surface 55 and a lower surface 56 and provide with a longitudinal slot 57. The tape 44 is applied t the lower surface 56 of the web 54 such that the margina portions 51 , 52 of the adhesive 48 unite wit corresponding margins of the lower surface 56 of the we 54 adjacent the slot 57. During manufacture of the bags the web 54 is formed to provide two layers, one containin the slot 57 and the other being superimposed on th spacers 49, 50, as shown at 54a the two layers formin opposite facing walls of completed bags and the bags bein closed by deforming the substrate 45 or the opposit facing layer 54a formed from the web 54 or both th substrate 45 and the opposite facing layer 54a so that th central portion 53 of the adhesive 48 unites the substrat 45 and the opposite facing layer 54a to effect closure o the bags. The adhesive 48 may be a peelable adhesive so that th bags can be opened and reclosed repeatedly Alternatively, the adhesive 48 may be an agressiv adhesive to effect permanent closure of the bags. If so the substrate 45 may be provided with a longitudinal lin of weakening 58 extending between the spacers 49, 50 s that when the bag is opened by severing the material the substrate 45 longitudinally of the line of weakeni 58 evidence of such opening is effected. Referring now to Figures 10 and 11 of the drawings, the is shown a web 59 of flexible material having an upp surface 60 and a lower surface 61. The upper surface is coated with an adhesive or cohesive substance 62 and the substance 62 carries a pattern of non-adhesive, preferably thermoplastic or ink, spacers 63 which are united with the substance 62. The spacers 63 may be applied to the substance 62 by means of a printing process. The spacers 63 may comprise substances including expandable microspheres. It will be appreciated that the spacers 63 may comprise profiled elongate members. It will also be appreciated that, with each of the embodiments referred to above, the spacing means and/or the adhesive may be coloured so as to provide positive identification. Furthermore, it will be appreciated that a component in accordance with the present invention may not be provided with an adhesive. In Figures 12 and 13, for example, there is shown a web 64 having a surface 65 and spacing means 66 extending in a direction outwardly from the surface 65. The arrangement is similar to the web 38 except that the surface 65 of the web 64 is not provided with an adhesive layer. The web 64 provides a peelable backing strip for an adhesive tape or label 67 whereby the web 64 comprises the backing strip and the spacing means 66 separates the said surface 65 of the web 64 from contact with adhesive 68 of the tape or label 67. Similarly, in Figure 14 there is shown an embossed web 6 of polyethylene film which, in cross section, is of wav formation. An upper surface of the film is coated with release substance, such as silicone, only on the crests o the wave formation, as shown at 70. The portions of th wave formation between the crests and the troughs compris spacing means and the web 69 also can be used as peelable backing strip for an adhesive tape or labe because the crests, being coated with the releas substance, provide the facility which enables the backin strip to be peeled from the adhesive of the tape or label It will be appreciated that other embodiments may b constructed in accordance with the present invention. Fo example, a component may comprise an adhesive tape havin a perforated backing layer united with an adhesive coatin of the tape. The backing layer provides spacing mean which spaces the adhesive from any other surface wit which the backing layer may be placed in contact However, the tape may be secured to the other surface b means of the adhesive by deforming the tape and/or t other surface so that the surface and the adhesive uni one with another through apertures of the perforat layer. Another embodiment of a component in accordance with t present invention is shown in Figure 15 and comprises web 71 of flexible material having an upper surface 72 and a lower surface 73. The upper surface 72 is coated with a pressure sensitive contact adhesive 74 which may be peelable or permanent and the lower surface 73 has located thereon or formed integrally therewith a plurality of depending spacer members 75. As with the embodiment shown in Figure 1 , when the web 71 is wound into a reel, the spacer members 75 have the effect of separating the surface 73 of the web 71 from the adhesive 74 and thereby eliminate the need for a release coating. This is because the surface area of the spacer members 75 which contact the adhesive 74 is small compared with the surface area of the lower surface 73 and, on unwinding of the reel, the spacer members 75 detach from the adhesive 74.

Claims: Claims 1. A component comprising a substrate (10) having surface (11) and spacing means (14) extending in direction outwardly from the said surface (11) suc that the said surface (11) is spaced from contact wit another surface when located adjacent the componen characterised in that the spacing means (14) has non-adhesive contactable surface and is non-deformabl in normal use of the component so as to inhibi contact between the said surface (11) and the sai other surface. 2. A component as claimed in Claim 1 characterised i that the said contactable surface comprises substance (37) which facilitates separation from th said other surface. 3. A component as claimed in Claim 1 or Claim characterised in that the said surface (11) carries adhesive (13). 4. A component as claimed in any one of the precedi Claims characterised in that the spacing means (19) united with the substrate (15). 5. A component as claimed in any one of the precedi claims characterised in that the substrate (3 comprises a plurality of apertures (42) and t spacing means comprises a plurality of annular members (43) each extending circumferentially of a corresponding one of the apertures (42). 6. A component as claimed in any one of the preceding claims characterised in that the substrate (10) is provided with an adhesive (36) on a surface (12) of the substrate remote from the said surface (11) of the substrate (10). 7. A component as claimed in any one of the preceding claims characterised in that the substrate (45) is provided with a line of weakening (58). 8. A component as claimed in any one of the preceding claims characterised in that the spacing means (14) comprises a plurality of members arranged such that each member is spaced from an adjacent member a distance not exceeding eighty units of a dimension of the spacing means (14) in a direction outwardly from the said surface (11) of the substrate (10). 9. A method of manufacturing a component as claimed in any one of the preceding claims comprising the step of forming a substrate (10) with a plurality of substantially non-deformable spacing means (14) spaced one from another. 10. A method as claimed in Claim 9 characterised in that the spacing means (14) is united with the substrate (10) by adhesive (13).

Inventors: SANDERS BERNARD, SANDERS, BERNARD
Applicants: SANDERS BERNARD, SANDERS, BERNARD
Application year: 1991
Main classification: C09J7
IPC codes: B32B3, B32B7, B65D30, C09J7