Fastener head cover assembly for in-line roller skates

Abstract: Disclosed is an improved fastening system (15) for attaching a wheel (14a,b,c,d) to the frame (12) of an in-line roller skate (10). The system includes a fastening plug (55) insertable into the axle aperture (54a) in the side rail (12a) of an in-line roller skate frame. The system further includes a snap cover assembly (76) including an anchor (66) insertable into the axle aperture (54b) of the side rail (12b) from the other side thereof, a nut (53) insertable into a receptacle (69) disposed in the anchor, and a snap cover (76) for enclosing and covering the nut.

Description: The present invention relates in general to fastener head cover assemblies and in particular to those types of assemblies useful on in-line roller skates. In-line roller skates have a plurality of wheels mounted for rotation in a common plane on a frame that is attached to a boot. Initially, such skates were constructed using long, threaded end bolts to mount the wheels to the frame. The threaded ends of these bolts often extended substantially beyond the nut and presented a hazard to both other people and the outside environment in general. In particular, they were destructive to objects like furniture and to riding surfaces that were easily gouged or scratched. Wooden floors such as those found in skating rinks were particularly susceptible to damage by the axle bolts. As a result, many skating rinks banned the use of in-line roller skates because the owners thereof desired to protect the smooth finish of the floors from damage, thereby closing an important market to in-line roller skates. EP-A-0 295 824 discloses some improvements in the manner that the wheels are mounted to the frame, including the use of a low profile round head bolt having a head configured to eliminate destructive scratching and that received an allen-type wrench. This improvement essentially solved one side of the axle problem. The other side with the nut, remained a problem. In an effort to at least partially solve the problem, the axle bolt was shortened so that it did not project significantly beyond the nut when the nut was tightened thereon. Under certain circumstances, the nut, however, would still gouge the floors. Another problem with the fastening system of EP-A-0 295 824 is that two tools are required to assemble the wheels to the frame. First, an allen-wrench, screwdriver, hex head wrench or the like is needed for the head of the bolt, and, second, a box wrench or socket wrench or the like is needed for the nut that is tightened onto the threaded end of the axle bolt. It would be desirable to have a fastening system to attach wheels to the frame of an in-line roller skate that would not be likely to mark or scratch floors, injure other persons, is aesthetically pleasing, and would make assembly of the wheels to the frame an easier task. It is a principle object of the present invention to provide new and improved apparatus that is not subject to the foregoing disadvantages. It is another object of the present invention to provide a fastening system that is not likely to cause injury to persons or property. It is a further object of the present invention to provide a fastening system for the wheels of an in-line roller skate that would be acceptable in roller-rinks. It is yet a further object of the present invention to provide a fastening system of an in-line roller skate and a method for assembling an in-line roller skate that enables an assembler to use only a single tool to attach a wheel to a frame. It is still another object of the present invention to provide a fastening system for an in-line roller skate that is aesthetically pleasing. According to the present invention, there is provided a fastener system for attaching a wheel to an in-line roller skate, said skate including a frame with spaced-apart first and second side walls with said wheel disposed between said side walls, each of said side walls having aligned first and second apertures formed therethrough; said fastener system comprising: a wheel axle comprising a shaft having a first end with means to receive a fastening tool and a threaded second end, said axle being arranged, in use, to extend through said wheel and said first and second apertures with said first end opposing said first sidewall and said threaded second end extending through said second sidewall; and a fastener for threaded engagement with said threaded second end: characterised in that said fastener system further comprises a snap cover assembly including: an anchor having a bore formed therethrough for receiving said threaded second end, a lug portion arranged to be received, in use, within said aperture, and a stop surface arranged to surround said shaft and to oppose said second rail; and a snap cover having surfaces for releasably interlocking said snap cover with said lug portion, said snap cover being sized to cover said nut upon connection of said cover to said lug portion. The fastener system may comprise an anchor having a receptacle formed in the lug portion, the receptacle being sized to receive the fastener and prevent rotation of the fastener when the fastener is threadedly secured to the threaded second end. The anchor may have a bevelled peripheral edge and the cover may have opposing mating surfaces sized to interlock with the peripheral surface. The cover is then formed of resilient synthetic material to permit the cover to be slipped over the edge with the resilience of the cover urging the interlocking surfaces into interlocking engagement with the peripheral surface. The invention also provides an in-line roller skate including a frame with spaced-apart first and second side walls each of said side walls having aligned first and second apertures formed therethrough; a wheel disposed between said first and second side walls and a fastener system as described above; wherein said second aperture has a length greater than a diameter of said shaft, said fastener system further including a plug having a lug arranged to be received within said second aperture in at least one of two orientations with a hole through said plug disposed in different positions when said plug is received within said second aperture in either of said two orientations, said hole having a diameter approximately equal to the diameter of said shaft. An in-line roller skate according to the invention may comprise an anchor arranged to be received within said second aperture in any one of two orientations with said bore in a different position in each of said orientations with said positions of said bore aligned with said hole of said plug. The combined thickness of said lug portion of said anchor and said collar of said plug may be less than the thickness of said second side wall. One embodiment of the present invention comprises a fastening system for attaching a wheel to a frame of an in-line roller skate having a frame including first and second side rails, each having a predetermined thickness t, for mounting at least one wheel therebetween and having at least one pair of aligned substantially identically configured axle apertures, each of said apertures having a substantially eccentric configuration. The fastening system comprises a wheel axle comprising a bolt having a shaft and having a bolt head configured to receive a fastening tool means disposed at one end of said shaft and a threaded bolt end disposed at the other end of said shaft, a fastening plug including a collar and a lug, said lug configured for mateable reception by an aperture in said second side rail, said lug being inserted into said aperture from a first direction, said collar extending radially outward from said lug to bear against said side rail, said lug having a thickness t lug that is less than said thickness t, said plug including an axle bore configured to receive said wheel axle, and a snap cover assembly. The assembly includes a nut, an anchor including an anchor rim and an anchor lug, said anchor lug configured for mateable reception by said aperture in said second side rail, said anchor lug being inserted into said aperture from a second direction opposite to said first direction, said anchor lug having a thickness t anchor that is less than said thickness t, said anchor rim defined in part by an inner surface for bearing against said side rail, an outer surface including a central receptacle configured to receive said nut and prevent rotation thereof, and at least one outer side surface extending therebetween, said at least one outer side surface being inclined towards said axle, said anchor including an anchor axle bore coaxial with said nut for receiving said axle and a snap cover adapted to be yieldably snap fitted to said anchor member to cover said nut, said snap cover comprising a top portion and a peripherally downwardly projecting snap cover rim integral with said top portion, said snap cover rim having an internal snap fit groove defined therein for receiving said anchor rim. In a prefered embodiment of the invention, the system includes a dual position spacer, or fastening plug, that is insertable into an appropriately configured frame axle aperture from the inside of the frame and that is capable of receiving in a spacer axle hole therein a threaded wheel axle having a head turnable with an allen-type wrench. The system further includes a dual position anchor made of a synthetic material that is insertable into the frame apertures from the outside of the frame, that is capable of receiving the threaded wheel axle in an anchor axle bore therein, and that has a receptacle configured to receive a nut and prevent it from rotating. The system further includes a threaded fastener for tightening on to the threaded axle and a snap cover for aesthetically enclosing the anchor and nut and protecting a riding surface and human flesh from abrasions, cuts and gouging. In a preferred embodiment, the anchor axle bore has a smaller diameter than the threaded axle. This system can be assembled using a single allen-type wrench since the receptacle's configuration prevents the nut from turning as the axle is threaded into it. The system also preferably includes a one piece snap cover assembly wherein the anchor, nut, and snap cover are assembled as a unit prior to inserting the anchor into the frame aperture, thereby further simplifying the fastening of the wheel to the skate frame. Preferably the anchor is an unthreaded base made of a synthetic material such as nylon that has threads cut into it by the threaded end of the wheel axle as it is screwed into the anchor. The invention further provides a method for assembling an in-line roller skate using a fastening system and a fastening tool means, wherein said roller skate includes: a boot and a frame attached thereto, said frame including a first and a second side rail having first and second sides and said rails mutually facing each other and defining respective inside rail surfaces therebetween, each said side rail having an axle aperture; a wheel having a wheel axle bore; a wheel axle comprising a bolt having a shaft and having a bolt head at one end of said shaft configured to receive the fastening tool and a threaded bolt end disposed at the other end of said shaft, said wheel axle being received within said wheel axle bore and rotatably mounting said wheel; a fastening plug including a collar and a lug, said lug configured for mateable reception by said second side rail axle aperture, said collar extending radially outward from said lug to bear against said second side rail, said plug including an axle bore configured to receive said wheel axle; and a snap cover assembly, said assembly including a fastener for threaded engagement with said threaded bolt end of said shaft; an anchor including an anchor rim and an anchor lug, said anchor lug configured for mateable reception by said second side rail axle aperture, said anchor including a receptacle configured to receive said fastener and retain said fastener in a non-rotational condition and further including an anchor axle bore for receiving said axle; and a snap cover adapted to be yieldably snap fitted to said anchor to cover said fastener said method comprising the steps of: inserting said fastening plug into said second side rail axle aperture from said first side thereof such that said collar bears against said inside rail surface thereof; inserting said anchor into said second side rail axle aperture from said second side of said second side rail; inserting said fastener into said receptacle; placing said wheel between first and second side rails such that said axle aperture, said wheel axle bore, said plug axle bore, and said anchor axle bore are substantially aligned with each other; inserting said axle through said second rail and along said aligned axle apertures and said wheel axle bore, said plug axle bore and said anchor axle bore; threading said axle into said fastener using the fastening tool means; and attaching said snap cover to said anchor. The axle apertures may each have a substantially oval configuration. The anchor rim and said snap cover may have a substantially circular configuration. The anchor may be made of a synthetic material and have an axle bore having a diameter less than the diameter of said threaded bolt end, in which case said threading step includes cutting threads into said anchor axle bore. The side rails may each have a thickness t, said lug of said fastening plug has a thickness t lug , and said anchor lug has a thickness t anchor . These thicknesses may be such that: t lug + t anchor ≦ t. By way of example, an embodiment of the invention will now be described with reference to the accompanying drawings, in which: Figure 1 is a perspective view of an in-line roller skate having a fastening system in accord with the present invention, Figure 2 is an exploded perspective view partially taken in phantom and partially in section and showing a fastening system that embodies the present invention, Figure 3 is a cross sectional end view of a fastening system in accordance with the present invention taken along cutting plane 3-3 of Figure 1, Figure 4 is a partial cross sectional side view of a frame and anchor taken along cutting plane 4-4 of Figure 3 and showing an embodiment of an anchor in a first operating position, Figure 5 is a partial cross sectional side view of the same structure as Figure 4 wherein the anchor is in a second operating position, and Figure 6 illustrates in greater detail a cross sectional end view of the snap cover assembly of the present invention. An in-line roller skate 10 in which the present invention may be embodied is shown in a perspective view in Figure 1. Skate 10 includes a boot 11 attached to a frame 12 that rotatably supports a plurality of wheels, here 14a, 14b, 14c, and 14d. The wheels are attached to frame 12 by a fastening system 15 to be described in more detail with respect to Figures 2-6. Frame 12 is attached to boot sole 20 by a sole bracket 24 that is attached by means of rivets 22 to fore sole 26 of boot 11 and by a heel bracket 28 that is attached by means of rivets 22 to a rear sole 30. Other means of attaching in-line roller skate frames to boots are known in the art and are equally useful with the present invention. In addition, while Figure 1 shows four wheels attached to frame 12 it is well known in the art to use more or less than four wheels and thus a skate frame having any number of wheels is contemplated by the present invention. Referring now to Figures 2 and 3, wheel 14c comprises a tire 40 that is mounted on a hub 42 and that is rotatably supported by a pair of bearings 44 supported by a bearing sleeve 46. Bearing sleeve 46 includes a sleeve bore 47 through which an axle 48 passes as will be described in more detail later. In addition, each bearing 44 includes an inner race 37 and an outer race 38 rotatably supporting therebetween a plurality of rollers 39. Each bearing 44 further includes a bearing bore 45 for passage of axle 48. Wheel 14c is mounted between a first rail 12a, such as the inside rail of frame 12, and a second rail 12b, such as the outside rail of frame 12. As shown in Figure 1, side rails 12a and 12b may each include a wing 19 of a brake assembly 18. Referring again to Figure 2 and 3, first rail 12a and second rail 12b each include an identically configured axle aperture 54a and 54b respectively. As shown in Figure 2, axle apertures 54a and 54b, which are known to the prior art, have a substantially oval configuration to prevent rotation of the axle plugs and anchors to be hereafter described, but other configurations to prevent rotation are within the scope of and contemplated by the present invention. Focusing on first rail 12a, an axle aperture plug 55 having a lug 56 is insertable into axle aperture 54a of rail 12a. Plug 55 further includes a collar 57 that bears against the inside surface 32 of rail 12a, a bore 58 through which axle 48 may be inserted, and an integral washer portion 59 that confronts a bearing 44. Axle 48 comprises a shaft 49 having a head 50 with an allen type fitting 51 disposed at one end thereof and a threaded end portion 52 at the other end and to which a nut 53 may be threadably attached. Referring to Figures 2, 3 and 6, the remainder of fastening system 15 will be described. Second rail 12b has a thickness t in the area through which axle 48 passes. Disposed between wheel 14c and the inside surface 34 of rail 12b is a fastening plug 60. Plug 60 includes a lug 61 that is insertable into axle aperture 54b, a collar 62 that bears against the inside surface 34 of rail 12b, an eccentrically disposed bore 63 that is configured to receive shaft 49 of axle 48, and a washer portion 64 that bears against bearing 44. Fastening plug 60 is identical to axle aperture plug 55 in all respect save one. As shown in Figure 3, lug 56 of axle aperture plug 55 extends substantially all the way through side rail 12a while lug 61 of fastening plug 60 extends only partially through rail 12b. In other words, lug 56 of axle aperture plug 55 has a thickness substantially equal to thickness t of side rail 12a whereas lug 61 of fastening plug 60 has a thickness t lug that is less than the thickness t of side rails 12b and 12a. Further depicted in Figures 2 through 6 is an anchor 66 including an anchor lug 67 having a configuration substantially identical to lug 61 of fastening plug 60 but having a thickness t anchor that is less than t lug . The sum of the thicknesses of lug 61 of fastening plug 60 and lug 67 of anchor 66 should not exceed the thickness t of side 12b. Since both fastening plug 60 and anchor 66 have lugs 61 and 67, respectively, configured for insertion into aperture 54b, both plug 60 and anchor 66 are non-rotatable with respect to frame rail 12b. Anchor 66 further includes an anchor rim 68. Anchor rim 68 has a substantially circular configuration. Rim 68 has a substantially flat top surface 72 into which a receptacle 69 is disposed and also has a lower surface 73 that bears against rail 12b. Both upper surface 72 and lower surface 73 have a substantially concentric circular configuration such that the diameter of lower surface 73 is less than the diameter of upper surface 72. The two surfaces are connected by at least one side wall 71 which is inclined inwardly from upper surface 72 to lower surface 73. Anchor 66 further includes an anchor bore 70. Anchor 66 may be made of a plastics or plastics material, for example nylon, and manufactured such that bore 70 is of a smaller diameter than the diameter of axle 49. This reduced diameter allows threaded end 52 of axle 48 to cut threads in the side of anchor bore 70 as axle 48 is threaded therethrough into a nut 53. Anchor 66 thus acts as a nut for threaded end 52. Receptacle 69 has a substantially hexagonal configuration to receive a hexagonal nut 53 and to prevent nut 53 from rotating as axle bolt 48 is screwed therein. Receptacle 69 could equally well have other configurations as could nut 53 and such are contemplated within the scope of the present invention. Receptacle 69 should be configured however, such that it can hold a nut or other threaded fastener 53 in a non-rotational manner. The fastening system further includes a snap cover 76 that is yieldably snap fitted to anchor 66, thereby enclosing nut 53 and bolt end 52. Snap cover 76 has a generally shield-like configuration defined by a generally convex outer portion 78 and a generally concave inner portion 79. Snap cover 76 includes a snap cover rim 80 projecting peripherally downwardly from the outer portion 78. Snap cover rim 80 includes a snap groove 81 defined internally therein, which receives anchor rim 68 when attached to anchor 66. Snap groove 81 is configured to mate closely with anchor rim 68 and to removably retain snap cover 76 thereon. As shown snap groove 81 has a cross section substantially similar to a truncated triangle. Snap cover 76 is illustrated as having a solid configuration but could be configured to have an open center portion comprising an aperture therethrough. Snap cover 76 as described and shown thereby provides an aesthetically pleasing appearance that also functions to protect other skaters and the outside environment, including wooden skating surfaces, from injury due to bolt end 52 and nut 53. As previously mentioned, bore 63 of plug 60 is eccentrically positioned and plug 60, therefore, is capable of two positions with respect to aperture 54b. Similarly, bore 70 of anchor 66 is eccentrically disposed with respect to lug 67 and thus anchor 66 is also capable of dual positions with respect to aperture 54b. As shown in greater detail in Figures 4 and 5, an anchor 66 is shown in respective first and second positions with respect to aperture 54b. Thus in Figure 4 anchor 66 is positioned with respect to aperture 54b such that bore 70 of anchor 66 is disposed in the lower portion of aperture 54b. As shown in Figure 5, anchor 66 is disposed such that bore 70 is disposed in the upper portion of aperture 54b. Comparison of the Figures shows how the eccentric disposition of bore 70 allows the wheel to be mounted with respect to frame 12 at different heights so that skaters may selectively mount the wheels on an in-line skate frame at desired height relationships. When the present fastening system is to be used in relation to a wheel such as wheel 14d, whose axle supports brake assembly 18, a slight modification of the embodiment shown in the figures is necessary. As noted previously, wings 19 of brake assembly 18 may form part of side rails 12a and 12b. Under such a circumstance, wing 19 would include an axle aperture configured to receive lug 67 of anchor 66. Side rail 12b would have an axle aperture plug 55 rather than a fastening plug 60 that would be received by aperture 54b. Thus, with respect to wheel 14d, an aperture plug 55 would be used in lieu of fastening plug 60. In all of the respects, the fastening system for wheel 14d would be identical to the fastening system described previously. Having thus described the fastening system of the present invention, the method of attaching a wheel to a frame will now be described. Referring to Figures 2, 3, and 6 axle aperture plug 55 and fastening plug 60 are inserted within axle apertures 54a and 54b, respectively in the first rail 12a and second rail 12b respectively. Wheel 14c is then inserted between rails 12a and 12b such that bores 58 and 63 of aperture plug 55 and fastening plug 60 respectively are aligned with bore 47 of wheel 14. Nut 53 is inserted into receptacle 69 of anchor 66, which is inserted into aperture 54b of rail 12b from the outside surface 35 thereof in a direction opposite of that in which fastening plug 60 is inserted into aperture 54b. Anchor 66 may be inserted into aperture 54b either before or after wheel 14c is placed between rails 12a and 12b or before the plugs are inserted therein. Axle 48 is next inserted through bore 58 of aperture plug 55, bore 47 of wheel 14c, and bore 63 of fastening plug 60. Because anchor bore 70 has a smaller diameter than axle 48, axle 48 must now be threaded into and through bore 70. This is done by using an allen-type wrench attached to fitting 51 of head 50. As axle 48 is threaded into anchor 66 threads are cut into the bore 70. Anchor 66 thus acts as a locknut to retain axle 48 within frame 12 and to resist loosening during vibrations encountered during operation. Axle 48 is turned further into nut 53 for additional security. After axle 48 has been completely screwed into nut 53 snap cover 76 is snapped onto anchor 66. With the present fastening system, only one tool, in this particular instance, an allen-type wrench, is needed to assemble an individual wheel to frame 12. While an allen-type bolt head is shown, other types of bolt heads and tools therefore, such as a slotted head bolt or a phillips head bolt and a slotted screwdriver or a phillips screwdriver respectively, are also contemplated by the present invention. Additionally, any other type of bolt head/tool combination that can be used to turn axle 48 is within the scope of the invention as set out herein. While wheels 14 last for a considerable length of time, they can eventually become worn and need replacement. With the present invention, replacement or even initial installation of wheels can be considerably simplified. Thus, in the case of a replacement, axle 48 would be removed from frame 12 and wheel 14 would be removed and replaced by a new wheel. Because snap cover 76 is attached to anchor 66, snap cover 76, nut 53, and anchor 66 form a single unit that could be removed and then put back in place during the wheel replacement or could remain in place throughout the wheel replacement. In addition, if desired prior to an initial assembly of a frame and a wheel, nut 53 could be inserted into receptacle 69 and snap cover 76 attached thereto. The entire unit could then be inserted into aperture 54 and axle 48 screwed therein. In any event, the present fastening assembly simplifies the attachment of a wheel to a frame because only one tool is needed to do so. This simplifies the manufacture of an in-line roller skate, thereby reducing manufacturing costs. While the present invention has been shown with the axle being inserted into frame 12 from the inside such that the snap cover 76 is disposed on the outside rail 12b, reversing the direction of assembly such that axle 48 is inserted from the outside rail 12b and snap cover 76 is disposed against inside rail 12a is also within the purview of the present invention. Furthermore, the present invention contemplates the development of stronger materials for anchor 66 such that nut 53 and receptacle 69 can therefore be eliminated. Thus, the present invention includes such variations as a snap cover assembly comprising anchor 66 and cover 76 which could be made integral thereto. Furthermore, while aperture 54b into which anchor lug 67 is inserted is shown as being oval throughout from one side of the of rail to the other, it is within the scope of the present invention to have only that portion of aperture 54b that received anchor lug 67 have a non-circular configuration to prevent rotation thereof. In other words, it is within the scope of the present invention that aperture 54b have a first mating portion for receiving lug 61 of fastening plug 60 and a second mating portion for receiving anchor lug 67 of anchor 66. Thus, the first mating portion that receives lug 61 of fastening plug 60 could be circular rather than non-circular, thereby allowing rotation of plug 60, while the second mating portion and lug 67 would remain non-circular, thus preserving the non-rotational feature of anchor 66. Additionally, while anchor rim 68 and snap cover 76 are illustrated as having a circular configuration, other curved configurations such as an oval or parallelogram configurations such as a square are also within the scope of the present invention. Having thus described the present invention, other modifications, alterations or substitutions may now suggest themselves to those skilled in the art all of which are within the spirit and scope of the present invention. It is therefore intended that the present invention be limited only by the scope of the attached claims below.

Claims: A fastener system for attaching a wheel (14c) to an in-line roller skate (10), said skate (10) including a frame (12) with spaced-apart first and second side walls (12a, 12b) with said wheel (14c) disposed between said side walls (12a, 12b), each of said side walls (12a, 12b) having aligned first and second apertures (54a, 54b) formed therethrough; said fastener system comprising: (a) a wheel axle (48) comprising a shaft (49) having a first end (50) with means (51) to receive a fastening tool and a threaded second end (52), said axle (48) being arranged, in use, to extend through said wheel (14c) and said first and second apertures (54a, 54b) with said first end (50) opposing said first sidewall (12a) and said threaded second end (52) extending through said second sidewall (12b); and (b) a fastener (53) for threaded engagement with said threaded second end (52): characterised in that said fastener system further comprises a snap cover assembly including: (i) an anchor (66) having a bore (70) formed therethrough for receiving said threaded second end (52), a lug portion (67) arranged to be received, in use, within said second aperture (54b), and a stop surface (73) arranged to surround said shaft (49) and to oppose said second rail (12b); and (ii) a snap cover (76) having surfaces for releasably interlocking said snap cover (76) with said anchor (66), said snap cover (76) being sized to cover said fastener (53) upon connection of said cover (76) to said lug portion (67). A fastener system according to claim 1 wherein said anchor (66) has a receptacle (69) formed therein and sized to receive said fastener (53) and prevent rotation of said fastener (53) when said fastener (53) is threadedly secured to said threaded second end (52). A fastener system according to claim 1 or claim 2 wherein said anchor (66) has a bevelled peripheral edge (71) and said cover (76) has opposing mating surfaces (81) sized to interlock with said peripheral surface (71) with said cover (76) formed of resilient synthetic material to permit said cover to be slipped over said edge (71) with resilience of said cover (76) urging said interlocking surfaces (81) into interlocking engagement with said peripheral surface (71). An in-line roller skate including a frame (12) with spaced-apart first and second side walls (12a, 12b), each of said side walls (12a, 12b) having aligned first and second apertures (54a, 54b) formed therethrough; a wheel (14c) disposed between said first and second side walls (12a, 12b), and a fastener system according to any one of claims 1 to 3; wherein said second aperture (54b) has a length greater than a diameter of said shaft (49), said fastener system further including a plug (60) having a lug (61) arranged to be received within said second aperture (54b) in at least one of two orientations with a hole (63) through said plug (60) disposed in different positions when said plug (60) is received within said second aperture (54b) in either of said two orientations, said hole (63) having a diameter approximately equal to the diameter of said shaft (49). An in-line roller skate according to claim 4, wherein said anchor (66) is arranged to be received within said second aperture (54b) in either of two orientations with said bore (70) in a different position in each of said orientations with said positions of said bore (70) aligned with said hole (63) of said plug (60). An in-line roller skate according to claim 4 or claim 5, wherein the combined thickness of said lug portion (67) and said lug (61) is less than the thickness of said second side wall (12b). A method for assembling an in-line roller skate using a fastening system and a fastening tool means, wherein said roller skate includes: a boot (11) and a frame (12) attached thereto, said frame including a first and a second side rail (12a,12b) each having first and second sides and said rails mutually facing each other and defining respective inside rail surfaces therebetween, each said side rail having an axle aperture (54a,54b); a wheel (14c) having a wheel axle bore; a wheel axle (48) comprising a bolt having a shaft (49) and having a bolt head (51) at one end of said shaft configured to receive the fastening tool and a threaded bolt end (52) disposed at the other end of said shaft, said wheel axle being received within said wheel axle bore and rotatably mounting said wheel; a fastening plug (60) including a collar (62) and a lug (61), said lug configured for mateable reception by said second side rail axle aperture (54b), said collar extending radially outward from said lug to bear against said second side rail (12b), said plug including an axle bore (63) configured to receive said wheel axle; and a snap cover assembly, said assembly including a fastener (53) for threaded engagement with said threaded bolt end (52) of said shaft; an anchor (66) including an anchor rim (68) and an anchor lug (67), said anchor lug configured for mateable reception by said second side rail axle aperture, said anchor including a receptacle (69) configured to receive said fastener and retain said fastener in a non-rotational condition and further including an anchor axle bore (70) for receiving said axle; and a snap cover (76) adapted to be yieldably snap fitted to said anchor (66) to cover said fastener, said method comprising the steps of: inserting said fastening plug (60) into said second side rail axle aperture from said first side thereof such that said collar bears against said inside rail surface thereof; inserting said anchor (66) into said second side rail axle aperture from said second side of said second side rail; inserting said fastener (53) into said receptacle (69); placing said wheel (14c) between first and second side rails such that said axle aperture, said wheel axle bore, said plug axle bore, and said anchor axle bore are substantially aligned with each other; inserting said axle (48) through said second rail and along said aligned axle apertures and said wheel axle bore, said plug axle bore and said anchor axle bore; threading said axle (48) into said fastener (53) using the fastening tool means; and attaching said snap cover (76) to said anchor. A method according to claim 7 wherein said axle apertures each have a substantially oval configuration. A method according to claim 7 or claim 8, wherein said anchor rim (68) and said snap cover (76) have a substantially circular configuration. A method according to any one of claims 7 to 9, wherein said anchor (66) is made of a synthetic material and said anchor axle bore (70) has a diameter less than the diameter of said threaded bolt end (52) and wherein said threading step includes cutting threads into said anchor axle bore. A method according to any one of claims 7 to 10 wherein: said side rails each have a thickness t; said lug of said fastening plug has a thickness t lug ; said anchor lug has a thickness t anchor ; and wherein t lug + t anchor ≦ t.

Inventors: MALEWICZ ANDRZEJ M, MALEWICZ, ANDRZEJ M.
Applicants: ROLLERBLADE INC, ROLLERBLADE, INC.
Application year: 1991
Main classification: A63C17
IPC codes: A63C17