A hydraulic, lubricating and coupling composition comprising an organopolysiloxane and a phosphorus-containing anti-wear additive

Abstract: A hydraulic, lubricating and coupling composition which comprises an organopolysiloxane and, as an anti-wear agent, at least one compound of formulae (I) to (IV): wherein each of R₁ to R₄ is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; each of R₅ to R₇ is independently a divalent hydrocarbon group containing from 1 to 6 carbon atoms; each of X₁ to X₄ is independently oxygen or sulfur; each Y is independently a direct bond, oxygen or sulfur; and n is an integer of from 0 to 2, with the proviso that both X₂ and X₃ are sulfur when n is 0; wherein R₁ to R₇, X₁ to X₄, Y and n are as defined in formula (I); wherein each of R₁ to R₄ is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; each of R₅ to R₆ is independently a divalent hydrocarbon group containing from 1 to 6 carbon atoms; each of X₁ to X₄ is independently oxygen or sulfur; each Y is independently a direct bond, oxygen or sulfur; and n is an integer of from 0 to 2; wherein each of R₁ and R₂ is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; R₈ is a hydrocarbon group containing from 1 to 20 carbon atoms and containing at least one esterbond; each of X₁ and X₂ is independently oxygen or sulfur; and each Y is independently a direct bond, oxygen or sulfur.

Description: The present invention relates to a hydraulic, lubricating and coupling composition. More particularly, it relates to a composition having improved thermal stability which can be used at a high temperature for a long period without a significant increase in viscosity. By way of example, in a viscous coupling, a plurality of inner metal discs movably disposed on a driving shaft and a plurality of outer metal discs fixed on a driven shaft with predetermined spacings are combined together alternately and are accommodated in a housing, which is filled with a viscous operating oil for torque transmission. Under such an arrangement, a shearing force, i.e. a shear torque, is generated in the discs due to the difference in the rotation speed between the driving shaft and the driven shaft, whereby the torque is transmitted to the driven shaft. As the operating oil an organopolysiloxane, such as dimethylpolysiloxane or methylphenylpolysiloxane, generally having a high viscosity index, is used. The organopolysiloxane is subjected to thermal degradation or gelation when used at a high temperature because of its poor thermal stability, whereby its viscosity increases and its torque transmission ability cannot be stably maintained. To improve the thermal stability of the organopolysiloxane, it has been proposed to add an antioxidant such as iron octoate, aromatic amine derivatives and ferrocene derivatives. When a composition comprising the organopolysiloxane and the antioxidant is used in a viscous coupling, however, an increase in viscosity is observed. The present invention seeks to provide a hydraulic, lubricating and coupling composition, especially for use in a viscous coupling, whose viscosity increases only very slightly even when used at a high temperature for a long period. EP-A-0397507 discloses a fluid for use in a viscous coupling. The fluid comprises an organopolysiloxane to which a phosphorus type anti-wear agent, such as a triaryl phosphate, is added. DE-A-2533579 discloses a liquid composition for vibration damping in a hydraulic assembly. The composition contains silicone oil together with a compound capable of effecting the swelling of a rubber seal. The compound may be a phosphate such as tributyl phosphate, triethyl phosphate, triisopropyl phosphate, trioctyl phosphate, and tricresyl phosphate, among others. JP-A-2091196, abstracted in Patent Abstracts of Japan, Vol. 14, No. 290 (C-0731) likewise discloses the addition of a phosphorus type anti-wear agent to an organopolysiloxane. The present invention provides a hydraulic, lubricating and coupling composition which comprises an organopolysiloxane and, as an anti-wear agent, 0.01 to 5% by weight of at least one compound of formulae (I) to (IV) : wherein each of R 1 to R 4 is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; each of R 5 to R 7 is independently a divalent hydrocarbon group containing from 1 to 6 carbon atoms; each of X 1 to X 4 is independently oxygen or sulfur; each Y is independently a direct bond, oxygen or sulfur; and n is an integer of from 0 to 2, with the proviso that both X 2 and X 3 are sulfur when n is 0; wherein R 1 to R 7 , X 1 to X 4 , Y and n are as defined in formula (I); wherein each of R 1 to R 4 is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; each of R 5 to R 6 is independently a divalent hydrocarbon group containing from 1 to 6 carbon atoms; each of X 1 to X 4 is independently oxygen or sulfur; each Y is independently a direct bond, oxygen or sulfur; and n is an integer of from 0 to 2; wherein each of R 1 and R 2 is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; R 8 is a hydrocarbon group containing from 1 to 20 carbon atoms and containing at least one ester bond; each of X 1 and X 2 is independently oxygen or sulfur; and each Y is independently a direct bond, oxygen or sulfur. The composition may further comprise a storage stabilizer. It has been found that by adding a specific phosphorus type anti-wear agent, if necessary together with a storage stabilizer, to an organopolysiloxane, coatings are formed on the fresh metal surfaces of the metal discs, which are produced by wearing during the mutual contact of the metal discs. It is surmised that this controls any catalyzing action that the fresh metal surfaces may have on degrading the organopolysiloxane, whereby the increase in viscosity of the composition can be effectively prevented. Furthermore it has been found that by adding a combination of the anti-wear agents or a combination of the anti-wear agents and storage stabilizer to an organopolysiloxane, the same effect can be obtained. The organopolysiloxane, which is used as a base oil in the composition according to the present invention, has the following formula: wherein each R represents hydrocarbon groups containing 1 to 18 carbon atoms, which may be halogenated, and n is an integer of 1 to 3,000, preferably an integer of 1 to 2,000. Examples of suitable hydrocarbon groups include alkyl groups such as methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, t-butyl, n-pentyl, neopentyl, hexyl, heptyl, octyl, decyl and octadecyl; aryl groups such as phenyl and naphthyl; aralkyl groups such as benzyl, 1-phenylethyl and 2-phenylethyl; araryl groups such as o-, m- and p-diphenyl. Methyl and phenyl groups are preferable. Examples of suitable halogenated hydrocarbon groups include o-, m- and p-chlorophenyl, o-, m- and p-bromophenyl, 3,3,3-trifluoropropyl, 1,1,1,3,3,3-hexafluoro-2-propyl, heptafluoro-i-propyl, heptafluoro-n-propyl and trifluoromethylphenyl. Fluorinated aromatic or aliphatic saturated hydrocarbon groups containing 1 to 8 carbon atoms are preferable. The organopolysiloxane can be used as a mixture, such as a mixture of methylpolysiloxane and phenylpolysiloxane. Preferably, the organopolysiloxane having the viscosity of 1000 to 300,000 cSt (25°C) is used. The anti-wear agent of phosphorus type, which is added together with the organosiloxane in the first composition according to the present invention, is at least one selected from those of the following general formulas (I) to (IV). Compound of the general formula (I) : wherein each of R 1 to R 4 is hydrogen or monovalent hydrocarbon groups containing 1 to 20 carbon atoms, preferably linear and branched alkyl groups, aryl groups, aralkyl groups, araryl groups and halogenated hydrocarbon groups; each of R 5 to R 7 is divalent hydrocarbon groups containing 1 to 6 carbon atoms, preferably linear and branched alkyl groups, aryl groups, aralkyl groups, araryl groups and halogenated hydrocarbon groups; each of X 1 to X 4 is oxygen or sulfur; and Y is either absent or oxygen or sulfur; n is an integer of 0 to 2, provided that both X 2 and X 3 are sulfur when n is 0. The description "Y is absent" herein means that R 1 to R 4 are linked to phosphorus atom directly (not through Y). Compound of the general formula (II) : wherein R 1 to R 7 , X 1 to X 4 , Y and n are as defined in formula (I). Compound of the general formula (III) : wherein each of R 1 to R 4 is hydrogen or monovalent hydrocarbon groups containing 1 to 20 carbon atoms, preferably linear and branched alkyl groups, aryl groups, aralkyl groups, araryl groups and halogenated hydrocarbon groups; each of R 5 and R 6 is divalent hydrocarbon groups containing 1 to 6 carbon atoms, preferably linear and branched alkyl groups, aryl groups, aralkyl groups, araryl groups and halogenated hydrocarbon groups; each of X 1 to X 4 is oxygen or sulfur; and Y is either absent or oxygen or sulfur; n is an integer of 0 to 2. Compound of the general formula (IV) : wherein each of R 1 and R 2 is hydrogen or monovalent hydrocarbon groups containing 1 to 20 carbon atoms; R 8 is hydrocarbon groups containing 1 to 20 carbon atoms and containing at least one ester bond; each of X 1 and X 2 is oxygen or sulfur; and Y is either absent or oxygen or sulfur. R 1 to R 4 in the general formulas (I) to (IV) are preferably phenyl and alkylphenyl, considering the heat-resistance. R 1 to R 8 in the general formulas (I) to (IV) contain preferably 1 to 10 carbon atoms, considering their surface adsorbing properties on metals and their solubility in organopolysiloxane. The composition according to the present invention can contain one or more known anti-wear agents, which may be phosphorus type or sulfur type, in combination with the above anti-wear agent. The known anti-wear agent of phosphorus type includes the compounds of the general formulas (V) and (VI). Compound of the general formula (V) : (R-Y) 3 -P=X a wherein R is hydrogen or hydrocarbon groups containing 1 to 20 carbon atoms, preferably linear and branched alkyl groups, aryl groups, aralkyl groups, araryl groups and halogenated hydrocarbon groups; X is oxygen or sulfur; Y is oxygen or sulfur; and a is an integer of 0 or 1. The compound of the general formula (V) includes those having the following structure (1) to (6). Examples of the compound having the structure (1) are phosphate esters such as propylphenyl phosphate, butylphenyl phenyl phosphate, ethyl diphenyl phosphate, allyl diphenyl phosphate, ethylphenyl diphenyl phosphate, propylphenyl diphenyl phosphate, butylphenyl diphenyl phosphate, benzyl diphenyl phosphate, cresyl diphenyl phosphate, diethylphenyl phenyl phosphate, dipropylphenyl phenyl phosphate, dibutylphenyl phenyl phosphate, dicresyl phenyl phosphate, triphenyl phosphate, tricresyl phosphate, triethylphenyl phosphate, tripropylphenyl phosphate, tributylphenyl phosphate, dibutyl phosphate and tributyl phosphate; and acid phosphate esters such as lauryl acid phosphate, stearyl acid phosphate and di-2-ethylhexyl phosphate. Examples of the compound having the structure (2) are triphenyl phophorothionate and butyl methyl diphenyl phosphorothionate. Examples of the compound having the structure (5) are triisopropyl phosphite and diisopropyl phosphite. Example of the compound having the structure (6) is trilauryl thiophosphite. The compound of the general formula (V) is preferably triarylphosphate having the structure (1) and triaryl phosphorothionate having the structure (2), considering the heat stability. Compound of formula (VI) : (R-Y b ) 3 -P=X a wherein each R-Y b group may be identical or different, R is hydrogen or a hydrocarbon group containing from 1 to 20 carbon atoms, preferably a linear or branched alkyl group, aryl group, aralkyl group, araryl group or halogenated hydrocarbon group; X is oxygen or sulfur; Y is oxygen or sulfur; a is 0 to 1; and b is an integer of from 0 to 2. The compounds of formula (VI) include those having the following structures (7) to (21). Compound of formula (VII) : (R 2 N) a (RO) b -P=X wherein each R 2 N group and each RO group may be identical or different, R is hydrogen or a hydrocarbon group containing from 1 to 20 carbon atoms, preferably a linear or branched alkyl group, aryl group, aralkyl group, araryl group or halogenated hydrocarbon group; X is oxygen or sulfur; a is an integer of from 1 to 3; and b is an integer of from 0 to 2, with the proviso that a+b=3. The compounds of formula (VII) include those having the following structures (22) to (27). Example of the compound having the structure (7) is di-n-butylhexyl phosphonate. Example of the compound having the structure (8) is n-butyl-n-dioctyl phosphinate. Example of the compound having the structure (22) is hexamethylphosphoric triamide. Example of the compound having the structure (24) is dibutyl phosphoroamidate. The known anti-wear agent of sulfur type includes sulfides such as diphenyl sulfide, diphenyl disulfide, dibenzyl disulfide, di-n-butyl sulfide, di-n-butyl disulfide, di-tert-dodecyl disulfide and di-tert-dodecyl trisulfide; sulfurized oils and fats such as sulfurized sperm oil and sulfurized dipentene; thiocarbonates such as xanthic disulfide; and zinc thiophosphates such as zinc primary-alkyl thiophosphate, zinc secondary-alkyl thiophosphate, zinc alkyl aryl thiophosphate and zinc aryl thiophosphate. The anti-wear agent is used in an amount of 0.01 to 5 % by weight, preferably 0.1 to 3 % by weight of organopolysiloxane. When the used amount of the anti-wear agent is less than 0.01 % by weight, the desired effect is not obtained. On the other hand, when it is above 5 % by weight, the effect of the anti-wear agent is saturated, whereby there is no meaning using the anti-wear agent in an amount above 5 % by weight. When the anti-wear agent of phosphorus type is combined with the anti-wear agent of sulfur type, it is preferably used in an amount of 5 to 95 % by weight of the total anti-wear agent. If necessary, a storage stabiliser may be contained together with the specific anti-wear agent of phosphorus type in the composition according to the present invention. As the storage stabilizer, the following compounds are exemplified: aliphatic or aromatic amines such as dimethyl-sec-butylamine, methylethyl-n-butylamine, 2,6-di-t-butyl-α-dimethylamino p-cresol and p-aminophenol, as well as their mixture. The storage stabilizer is used in an amount of 0.001 to 5 % by weight, preferably 0.01 to 2 % by weight of organo-polysiloxane. When the used amount of the metal deactivator is less than 0.001 % by weight, the desired effect is not obtained. On the other hand, when it is above 5 % by weight, the effect of the storage stabilizer is saturated, whereby there is no meaning using the storage stabilizer in an amount above 5 % by weight. For further improving the thermal stability of the composition according to the present invention, the antioxidant may be contained. As the antioxidant, the following compounds are exemplified: amines such as dioctyl-diphenyl amine, phenyl-α-naphthyl amine, alkyl-diphenyl amine, N-nitroso-diphenyl amine, phenothiazine, N, N′-dinaphthyl-p-phenylene diamine, acridine, N-methylphenothiazine, N-ethyl-phenothiazine, dipyridyl amine, diphenylamine, phenolamine and 2,6-di-t-butyl-α-dimethylamino p-cresol; phenols such as 2,6-di-t-butyl p-cresol, 4,4′-methylene bis(2,6-di-t-butylphenol) and 2,6-di-t-butylphenol; organic iron salts such as iron octoate, ferrocene and iron naphthoate; organic cerium salts such as cerium naphthoate and cerium toluate; organic metal compounds such as zirconium octoate; and their mixture. The antioxidant is used in an amount of 0.001 to 5 % by weight, preferably 0.01 to 2 % by weight of organopolysiloxane. If necessary, the composition according to the present invention may contain the metal deactivator and/or the corrosion inhibitor. As the metal deactivator, the following compounds are exemplified: benzotriazole and its derivative, benzothiazole and its derivative, triazole and its derivative, dithiocarbamate and its derivative, indazole and its derivative, as well as their mixture. The metal deactivator is used in an amount of 0.001 to 1.0 % by weight, preferably 0.01 to 0.5 % by weight of organo-polysiloxane. When the used amount of the metal deactivator is less than 0.001 % by weight, the desired effect is not obtained. On the other hand, when it is above 1.0 % by weight, the resultant composition will contain a large amount of precipitates. As the corrosion inhibitor, the following compounds are exemplified: isostearate, n-octadecylammonium stearate, diamine dioleate, lead naphthenate, sorbitan oleate, pentaerythrite oleate, oleyl sarcocine, alkylsuccinic acid, alkenylsuccinic acid and their derivatives, and their mixture. The corrosion inhibitor is used in an amount of 0.001 to 1.0 % by weight, preferably 0.01 to 0.5 % by weight of organo-polysiloxane. When the used amount of the metal deactivator is less than 0.001 % by weight, the desired effect is not obtained. On the other hand, when it is above 1.0 % by weight, the resultant composition will contain a large amount of precipitates. Further, the composition according to the present invention may contain any conventional additives such as extreme pressure agent, friction modifier and color-dye agent. The composition according to the present invention is used mainly for a viscous coupling. It may be used for a fan coupling. Further, it may be used for a shock absorber, a damper, a rashajuster, an automatic transmission, an automatic tentioner and a G-sensor, in which the organopolysiloxane based compositions are used. Preferable Embodiment of the Invention In a preferable embodiment of the present invention, the composition comprises organopolysiloxane and a specific anti-wear agent of phosphorus type, optionally together with the antioxidant. Examples The present invention now being fully described, the same will be better understood by reference to certain specific examples which are included herein for purposes of illustration only and are not intended to be limiting of the invention or any embodiment thereof, unless specified. The materials used in the following examples can be prepared according to any methods known in the art. Example 1 To dimethylsilicone (viscosity 10000 mm 2 /s at 25°C), 0, 0.1, 0.5 or 1.5 % by weight of bis-dithiophosphate ester having the followinq formula: as the anti-wear agent of phosphorus type, optionally together with 1.0 % by weight of diphenylamine as the antioxidant was added. The resultant composition was filled in the viscous coupling having 111 discs with a filling degree of 85 vol % at 25°C. The viscous coupling was placed in a bath kept at 130°C and was operated at 50 rpm as the differential rotation for 50 hours, after which the changes in viscosity and torque were tested. The results are shown in Table 1. Example 2 The composition was prepared according to the procedure as described in Example 1, provided that bis-dithiophosphate was replaced with bis-dithiophosphate having the following formula. The resultant composition was tested as described in Example 1. The results are shown in Table 2. Example 3 The composition was prepared according to the procedure a described in Example 1, provided that bis-dithiophosphate was replaced with dithiophosphate having the following formula. The resultant composition was tested as described in Example 1. The results are shown in Table 3.

Claims: A hydraulic, lubricating and coupling composition which comprises an organopolysiloxane and, as an anti-wear agent, 0.01 to 5% by weight of at least one compound of formulae (I) to (IV): wherein each of R 1 to R 4 is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; each of R 5 to R 7 is independently a divalent hydrocarbon group containing from 1 to 6 carbon atoms; each of X 1 to X 4 is independently oxygen or sulfur; each Y is independently a direct bond, oxygen or sulfur; and n is an integer of from 0 to 2, with the proviso that both X 2 and X 3 are sulfur when n is 0; wherein R 1 to R 7 , X 1 to X 4 , Y and n are as defined in formula (I); wherein each of R 1 to R 4 is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; each of R 5 to R 6 is independently a divalent hydrocarbon group containing from 1 to 6 carbon atoms; each of X 1 to X 4 is independently oxygen or sulfur; each Y is independently a direct bond, oxygen or sulfur; and n is an inteaer of from 0 to 2; wherein each of R 1 and R 2 is independently hydrogen or a monovalent hydrocarbon group containing from 1 to 20 carbon atoms; R 8 is a hydrocarbon group containing from 1 to 20 carbon atoms and containing at least one esterbond; each of X 1 and X 2 is independently oxygen or sulfur; and each Y is independently a direct bond, oxygen or sulfur. A composition according to claim 1 which further comprises a storage stabilizer. A composition according to claim 1 or claim 2 which further comprises an antioxidant. Use of a composition as defined in any one of the preceding claims in a viscous coupling or a fan coupling. Use of a composition as defined in any one of claims 1 to 3 in a shock absorber or a damper. Use of a composition as defined in any one of claims 1 to 3 in a rashadjuster or an automatic transmission. Use of a composition as defined in any one of claims 1 to 3 in an automatic tensioner or G-sensor. A viscous coupling, fan coupling, shock absorber, damper, rashadjuster, automatic transmission, automatic tensioner or G-sensor which comprises a composition as defined in any one of claims 1 to 3.

Inventors: OHENOKI HITOSHI, TOMIZAWA HIROTAKA, UMEMOTO NOBORU, OHENOKI, HITOSHI, TOMIZAWA, HIROTAKA, UMEMOTO, NOBORU, OHENOKI, HITOSHI, C/O TONEN CORPORATION, TOMIZAWA, HIROTAKA C/O TONEN CORPORATION, Umemoto, Noboru, c/o Tonen Corporation
Applicants: TONEN CORP, TONEN CORPORATION
Application year: 1991
Main classification: C10M169
IPC codes: C10M169