HEAT EXCHANGER APPARATUS

Abstract: A heat exchanger apparatus (20) of the type having a rigid, unitary, parallel piped shaped core (21) mounted in a frame (22) defining support areas for the core. The core (21) is formed of a plurality of thin parallel plates (30, 30a) defining alternating passages (32, 34) for two different gas flows. Each plate (30) is connected to an adjacent plate by parallel elongated bars (31, 33) along side edges thereof, the bars being of stronger construction than the plates. The core (21) has four vertical corners, a pair of lower transverse corners and a pair of upper transverse corners. The frame (22) includes a pair of spaced parallel plates (23) and transverse structural connectors (24). Seal means (45, 46, 70) are provided both between the vertical corners (41) and the transverse corners (51) of the core (21) and the adjacent surfaces (26) of the frame defined by the pair of plates (23) and by the structural connectors (24).

Description: Title: Heat exchanger apparatus. This invention relates to a heat exchanger ap¬ paratus, such as plate type heat exchangers of the type using a cross flow system. Heat exchangers of the type including a plurality 5 of spaced, parallel metal plates, which provide therebetween alternative gas flow passages, are well known and commonly used, for example, in transferring heat from hot combustion exhaust gases to combustion air being fed into a combustion area. The heat exchanger may include a plurality of plate 10 modules positioned in a duct work system for conducting the. exhaust gases and intake air through the modules on separate flow paths which are at right angles to each other. The system includes a frame work for supporting the plate modules or core units formed by the plurality of plates. When the 15 heat exchanger is subject to hot gases during operation, the core unit expands relative to the frame work, and depending on design and quality of the core unit, they are subjected to distortion to some degree. The core units may be prefabri¬ cated as an integral unit such as that shown in Canadian 20 Patent No. 752,733, granted February 14, 19©7 to Koch, or they may be installed in the form of a pack of space parallel plates which are not fastened together, but wherein the pack is compressed by end walls such as shown in U.S. Patent No. 4,596,285, granted June 24, 1986 to Dinulescu. 25 It is important that there be a minimum of leakage from one path of gas flow to the other, and various forms of gas seals have been developed for use between the edges of the core units and the frame, many of which have not been fully effective particularly over a period of time, and/or 30 are of elaborate design and thus expensive to manufacture and install. Because of the relationship between the core and supporting frame and of the manner in which the seals are designed to cooperate with the core unit in some known heat exchangers, there is required a rather complicated procedure of assembly of the frame about the core. It is an object of the present invention to provide an economic heat exchanger of the cross flow type wherein a rigid unitary parallelpipe shaped core is provided which has a sealing system allowing installation of the core into an integral frame structure which results in an effective seal between the two paths of gas flow through the heat exchanger. According the heat exchanger of the present invention, there is provided a rigid, unitary parellelpipe shaped core, and an integral frame containing the core with seal means between the core and the frame. The core is formed by attached, space, parallel plates providing there¬ between a plurality of alternating cross flow paths for two different gases, the flow of a first gas of one temperature being horizontally through the core between fore and aft ends of the core and the flow path of a second gas of a different temperature being through the core between a first pair of opposite sides of the core disposed at right angles to the fore and aft ends of the core. The plurality of plates include a pair of outer plates and a plurality of inner plates between the pair of outer plates which have outer side surfaces defining a second pair of opposite sides of the core disposed at right angles to the ends of the core and to the first pair of sides of the core. Each inner plate is affixed to an adjacent plate on one side at horizontal edges thereof by a first pair of elongated edge bars thereby defining with the adjacent plate on that one side a flow passage for the first gas moving through the core between the fore and aft ends of the core. Each inner plate is further affixed to an adjacent plate on the other side thereof by a second pair of elongated edge bars disposed at right angles to the first pair of bars thereby .de ining with the adjacent plate on the other side a flow passage for the second gas moving through the core at right angles to the flow passage of the first gas and between the second pair of opposite sides of the core. The core has four vertical corners, a pair of lower of transverse corner edges and a pair of upper transverse corner edges. The frame includes a pair of panels joined by spaced elongated structural connectors, the panels being disposed adjacent the pair of outer plates of the core and having inner surfaces adjacent the outer side surfaces of the outer plates. The frame provides means supporting the core thereon and defines lower surface areas outwardly of the lower pair of transverse corner edges of the core, in the fore and aft directions, upper surface's opposed to and.spaced above the ' lower surface areas a distance greater than the height of the core to allow for expansion of the core in a vertical direction, and opposed inner side surface areas adjacent to and spaced transversely outward from the four vertical corners of the core to allow for transverse thermal expansion of the core. The seal means is attached between the core and the frame and includes a first set of seals including elongated seal, members positioned between each of the vertical corner edges of the core and the inner side surface areas defined by the frame, a second set of seals including a pair of elongated seal members joining the upper transverse corner edges of the core and the upper surfaces of the frame, the first and second sets of seals accomodating thermal expansion and contraction of the core in the transverse, vertical and fore and aft directions relative to the frame. A third set of seals is provided which includes a pair of elongated seals joining the lower transverse corner edges of the core to the lower surface areas defined by the frame and accomodating movement of the lower transverse corner edges in a fore and aft direction on the lower surfaces which supports it and also expansion of the lower edges in a transverse direction relative to the lower surface areas provided by the * frame. In the accompanying drawings, which illustrate examples of the present invention. Figure 1 is a perspective view of the core and frame in separated condition, Figure 2 is a perspective view of the core and frame of Figure 1 in an assembled condition; Figure 3 is a partial sectional view of the upper portion of the core as seen from the line 3—3 of Figure 1, Figure 4 is a partial sectional view showing the seals at the lower and upper corners between the assembled core and the frame as seen from the line 4—4 of Figure 2; Figure 5 is an enlarged partial perspective view of the seal member shown in Figure 4; Figure 6 is a partial sectional view of a corner seal between the core and' the frame as seen from the line 6—6 of Figure 2 ? Figure 7 is a perspective view of a portion of the seal shown in Figure 6; Figure 8 is a perspective view illustrating a spacer member disposed between plate members making up the core; Figure 9 is an enlarged perspective view of one end of the spacer of Figure 8; Figure 10 is a perspective view of a plate member showing an embossment on one side of the plate member for cooperation with the spacer of Figure 8; Figure 11 is a sectional view showing a connection arrangement between adjacent plates of the core and a connecting bar located therebetween; Figure 12 is a perspective view of a connection arrange- ment as an alternative or an addition to that shown in Figure 11? Figures 13 and 14 are sectional views similar to Figure 11 but showing alternative connection arrangements; Figure 15 is a view similar- to Figure 11 showing yet a further alternative connector arrangement but utilizing a retaining ring; and Figure 16 is similar to Figure 15 showing a connector arrangement utilizing a cap in place of the retaining ring of Figure 15 for the purpose of improving gas flow through the core. In Figures 1 and 2, the reference character 20 generally denotes the heat exchanger of the present invention which includes a core 21 and a frame 22. It should be appreciated that while the frame 22 is illustrated as comprising a unit of a size to simply contain the core 21, the frame 22 may form a portion of a larger frame system for containing a plurality of cores and being co-existent with ductwork for conducting gases through the core and through other cores in parallel or series with core 21. It is also to be realized that the core 21 and frame 22 are constructed separately and then assembled with the seal means which are described below being affixed between the core and frame as described later in more detail. In the embodiment of the invention shown in Figures 1 and 2, the frame 22 is an integral unit which includes a pair of spaced, parallel panels 23 connected by structural connectors 24. The panels are shown as forming side walls made up of a rigid frame work 25 to which there is welded on the inside surface thereof plates 26. The framework 25 may be formed of a plurality of steel structural members such as angle irons, channels or box shaped sections which are welded together. The structural connectors 24 include a lower pair of spaced transverse beams 27 and an upper pair of spaced transverse beams 28 in the embodiment of the invention shown in Figures 1 and 2. The core 21 is in the form of a rigid unitary parallelpiped member formed by attached, spaced, parallel plates 30, which are shown as being vertically disposed. The plurality of plates include outer plates 30a with the plurality of inner plates 30 contained therebetween. The inner plates 30 are affixed to an adjacent ' plate on one side thereof along its horizontal edges, i.e. the top and bottom edges as seen in Figure 1, by a pair of elongated horizontal bars 31 so that there is provided between that plate and the adjacent plate, flow passage 32 for a first gas. The plura¬ lity of passages 32 thus formed provide a horizontal gas flow " path through the core as indicated by arrows A. Each inner plate is also affixed to an adjacent plate on the other side thereof by a second pair of elongated bars 33 extended along the vertical edges of the plates so as to provide on the opposite side of each plate a flow passage for a second gas of a different temperature than the first. The plurality of passages 34 thus formed alternatively between plates 30 provide the flow path in the direction of the arrows B for the second gas. Thus, there is provided a plurality of alternating cross flow pass for two different gases, the flow path A of the first gas being at one tempera¬ ture and is in the horizontal direction through the core between the fore and aft sides of the core and the flow path B for the second gas of a different temperature is through the core between the a pair of opposite sides of the core disposed at right angles to the fore and aft ends, and in the present described embodiment, these sides are the top and bottom sides of the core. In Figure 3, there is illustrated one manner in which the plates 30 may be affixed to the bars 31 which is posi¬ tioned therebetween along the upper edges, such as by welding 35. The manner in which the plates may be welded to the bars 31, and also to the vertical bars 33 will be described in more detail below. As all of the plates are welded to the spacer bars which are located between it and an adjacent plate, a core is formed as a solid unit prior to installa¬ tion. As is apparent from Figure 1, there is provided on the lower transverse corners of the core, a pair of angle irons 36 which are welded to the core. Similarly, a pair of angle irons 37 are welded to the core along the upper transverse corners so as to make the entire unit more rigid and to provide smooth outer surfaces for attachment of the seals as will be described below. The core may be made of any size, and may be made of different widths in the transverse direction as shown in Figures 1 and 2 by utilizing different numbers of plates. The width of the flow passages 32 and 34 are determined, of course, by the width of the spacer bars 31 and 33 utilized. As can be seen in Figure 2, the panels 23 are vertically disposed in the presently illustrated embodiment of the invention with the lower transverse beams 27 and upper transverse beams 28 extending transversely therebetween and spacing inner wall surfaces 38 of the panel a distance slightly greater than the total transverse width of the core 21 so that as the core is heated during operation, there is sufficient room to allow for its transverse expansion. The outer plates 30a of the core define outer side surfaces 40 of the core, and when the core is positioned within the frame, the side surfaces 40 are located immediately inwardly of the inner surfaces 38 of the side panel 23. The parallelpiped core thus has four vertical corners 41, a pair of lower transverse corners 42 and a pair of upper transverse corners 43. The fore and aft sides of the core are defined within the vertical corners 41 and the lower and upper transverse corners 42 and 43 at the entry and exit sides of the core. The fore and aft sides of the core are shown as being vertically disposed, and when installed in the frame are positioned between the lower and upper transverse beams 27 and 28 of the frame. The second pair of side surfaces of the parallelpiped core are the top and bottom sides which are exposed respectively to* the space between the pair of upper transverse beams 28 and between the space between the pair of 8 lower transverse beams 27 when the core is installed in the frame. The third pair of sides of the parallelpiped core, which are perpendicular both to the fore and aft sides and to the top and bottom sides of the core are defined by the sides surfaces 40 of the outer plates 30a. The flow of the first gas through the core, as indicated above, is horizontally through the core and thus passes through the frame in a direction parallel to the panels 23 and between openings defined between the lower transverse beams and the upper transverse beams. The flow of the second gas is between the panels 26 in a direction also parallel to the panels, and in the embodiment shown in a vertical direction passes between the spaces between the upper pair of transverse beams and the space between the pair of lower transverse beams. There is provided at the four corners of 41 of the core a set of seals 44 (Figures 2 and 6) interconnecting the core at the vertical corners thereof and the inner surfaces 38 of the panels 23 which extend beyond the core in the fore and aft direction of the frame. Another set of seals 45 (Figure 4) interconnect the upper transverse corners 43 of the core to the upper transverse beams 28, and yet a third set of seals 46 (Figures 2 and 4) interconnect the lower transverse corners 42 of the core to the lower transverse beams 27. The lower transverse beams 27, are spaced in the fore and aft direction of heat exchanger a distance to support the lower transverse corners 42 of the core 21. As best shown in Figure 4, the channel shape member 27 which is affixed between the panels in an inverted orientation, provide on its upper web a lower surface 47 for supporting the core 21. The angle 35 welded to the lower transverse corner of the core provides a surface 51 which engages and rests on the lower supporting surface 47 of the lower trans¬ verse beam 27. The angle 35 also provides a front vertical surface 52 which extends upwardly relative to the surface 51 at right angles thereto. Welded on the surface 47 a distance spaced in front of the front vertical surface 52 is a stop member 53 which may be in the form of a solid metal bar. Also welded to the surface 47 on the side of the stop member 53 opposite to the , corner of the core is an angle member 54 which provides a vertical surface 55 which is spaced from and opposed to the vertical surface 52. Located between the vertical surfaces 52 and 55 is an elongated transverse seal member 56 which is formed of resilient material. The seal member 56, which extends entirely across the transverse distance between the side panels is a U-shaped member provided at opposite ends with a flange portion 57 which is normal to the elongated axis of the member and is provided for affixing to the inside wall surfaces 37 of the panels 23 by bolting or other means (not shown). The U-shaped cross section provides a curved central portion 6.0 (Figure 5) with opposite upwardly extend¬ ing leg portions 61. The leg portions 61 are bolted or attached by resistant welding (not shown) between the surfaces 52 and 55 of the upstanding flanges of the angle members 35 and 54. After attachment of the seal member 56 in place, seal weldings 62 are run completely along the upper edges of the legs 61 and the adjacent surfaces 52 and 55 of the angle members 35 and 54 thereby providing a complete seal between the lower transverse corners 42 of the core and the frame, which is the lower transverse beam 27 on which the core is supported. Along the length of the seal member 56 there is provided a series of pressed-in grooves 63 which extend transversely to the longitudinal direction of the seal member. These grooves permit elongation and contraction of the seal member in the longitudinal direction and thus accomodate relative movement of the core in the transverse direction with respect to the frame so as to compensate for the expansion of the core in the transverse direction on 10 being heated. As can also been seen, because the core rests on the lower support surface 47, it is free to slide not only in the transverse direction relative to the " frame, but also in the fore and aft direction. Sliding in the fore and aft direction is permitted by the legs 61 of the seal member 56 squeezing toward each other due to bending of the U shape portion of the seal. The movement of the core in the fore and aft direction is unhindered due to the space between the ' surface 52 of the angle member 35 and the stop member 53 which is opposed to the surface 52. Under extreme condi¬ tions, or should be heat exchanger be exposed to any shock conditions, the movement in the fore and aft direction of the core is limited due to the " existence of the stop member 53 and thereby avoids damage of the seal member. As .is also apparent from Figure 4, the upper transverse beam 28 is oriented in the opposite manner as the lower transverse member 27 so that the web thereof provides an upper surface 64 opposed to the lower supporting surface r 47 of the transverse beam 27. The vertical distance between the surfaces 47 and 64 is slightly greater than the total height of the core so that there is a gap 63 between an upper surface 51a provided by the angle member 36 welded to the upper corner of the core member. There is provided at the upper transverse corner 43 of the core the seal means 45 which is formed of elements similar to those used in forming the lower seal 46. A stop member 53a is welded to the surface 64 between the upper transverse corner 43 of the core and an angle member 54a welded to the lower surface 64 and provides a vertical surface 55a which is opposed to a vertical surface 52a provided by the angle member 36. A seal 56a, which may be of the same configuration of the seal 56 is located and attached in position in the same manner as the seal 56. When fixed in position, there are provided weld seal lines 62a between the leg portions 61a of the seal member and the surfaces 55a and 52a of the angles 54a and 36, respectively. The seal 56a allows for both movement of the core in the fore and aft direction and also in the transverse direction of the core due to expansion. Also, as the core is heated, it expands in the vertical direction which is also accommodated by the seal member 56 in that there is in effect a slight rolling action of the central portion 60 of the seal relative to the legs 61 as the surface 52a moves upwardly and downwardly relative to the vertical surface 55a. The structural connectors 24 and 25 may be of a shape different than the channel members shown, and it may be seen that seals of the configuration shown as 56 may be used regardless of whether the structural connectors are in the form of angle irons, box sections or of other shape, it being only necessary to provide a vertical member which has a surface which is substantially parallel to and spaced in front of the surfaces 52,52a provided by the angle irons 35 and 36 affixed to the transverse corners of the core 21. On the other hand, a seal member 70 is used in the set of seals at the vertical corners of the core member in the present embodiment, the seal member 70 being more of a Z-shaped cross section is practical for use between spaced parallel sur¬ faces, such as the outer surface 40 provided by the outside side surface of the outer plate 30a of the plates making up the core and the inner wall surface 38 of the plate 26 included in the panel 23. The seal member 70 (Figure 6 and 7) is provided with edge areas or flanges 71 and 72 which are disposed in spaced parallel planes joined by a central curved or bent portion 73. Flange 71 provides an outer flat surface 74 and edge flange 72 provides an outer flat side surface 75. The seal member 70 is attached by a connecting weld 76 located at the vertical corner 41 of the core and a corner 77 (Figure 7) of the seal member between the flange 71 and the central portion. The flange 72 may be provided with bolt hole openings 80 so that while the seal member 70 may be affixed to the core before installation into the frame 22, 12 after the core is placed in position resting on the lower transverse beams 27, the flange 72 is bolted to the plate 26 of the side panel of the frame by way of bolts 81 (Figure 6) passing through the openings 80 and aligned holes (not shown) in the plate 26. Prior to installation of the core in the frame, a seal weld 82 can be run along the outer edge of the flange 74. After installation into the frame, a seal weld 83 is run along the outer edge of the flange 72. The central portion 73 of the seal member 70 is of an open V-configura- tion provided by a first portion 82 extending away from the flange 71 and a second portioj 83 extending away from the flange 72 at an angle, the portions 82 and 83 being joined at an obtuse angle thereby forming the open V-configuration. In the embodiment shown, the portion 82 of the central portion extends away from the flange 71 substantially at a right angle while the portion 83 extends away from flange 72 at an obtuse angle. The seal member 70 is formed of spring steel and is elongated so as to extend the height of the core and to meet at its opposite ends with the transverse seals 56 and 56a (Figure 4). Along the length of the seal member 70 there are provided pressed-in transverse grooves 84 which allow some movement of the flanges 71 and 72 relative to each other in the longitudinal direction of the seal member 70. Because of the substantially perpendicular direction of the portion 82 in the central portion of the seal member away from the flange 71, it can be seen that the core 21 may expand and contract in the fore and aft direction of the core, this movement imparting some bending of the portion 82 about the angle which it forms with the flange 71. Moreover, the core may expand in the transverse direction because of the portion 83 which extends away from the inner surface 38 at a slight angle. This expansion would cause slight bending of the portion 83 at the angle 'connection between the portion 83 and the flange 72. Expansion or contraction of the core in the vertical direction causes movement of the flange 71 relative to the flange 72 in a direction parallel to the longitudinal direction of the seal, this later movement being accommodated by the pressed-in grooves which avoids stress fatigue in the central portion 83 of the elongated member. In the core structure 21 shown above, the plates 30 may be formed of relatively weak steel plate material, and in the case of excess stress will buckle slightly, but overall, the plates play a negligible role in the strength of the unitary core structure. The edge bars 31 and 33 are stronger than the plates and in the main control the movement of the plates. The plates follow the thermal deformation of the edge bars and provide virtually no resistance against this deformation. In the present invention there are provided, of course, stiffened corners because of the presence of the angle iron members 36 and 37 which extend transversely of the core member at both the lower transverse corners 42 and the upper transverse corners 43, respectively. The angle irons function as rigid elements which do not bend as a result of any differential thermal expansion of the edge part. Thus, the only displacement of the corners relative to the core is that of the linear thermal expansion in nature. One manner of connecting the plates to the edge bars 31 and 33 is as shown in Figures 3 and 11. The bars 31 maybe a solid steel bar, as shown, or a rectangular tube. An economical method of welding the plates 30 on the opposite sides of the bar 31 is to allow the plates 31 to extend slightly outwardly from outer surface 85 of the bar. Continuous seal welds 35 are then run along the entire length of the bar in the internal corners provided as shown. As illustrated in Figure 12, spot welding 86 may be carried out from the outer sides of the plate along the length of the bar 30, the spot welding 86 ' being carried out by either electri¬ cal resistance welding or arch welding to provide added structural strength of the plate-bar joint. In the embodi¬ ment shown in Figure 13, the bar 31a is provided with a groove 87 extending inwardly of the face 85 along the entire length of the bar 31a. In this embodiment, the outer edges of the plates 30 are flush with the outer surface 85 of the bar 31a. The groove or channel 87 is provided in the outer edge surface 85 of the bar 31a so as to prevent rapid cooling -of the seal welds 35a which are applied along the outer edges of the plates and the adjacent surface 85 of the edges of the bars. In the embodiment shown in Figure 14, the plates 30 are shown attached to the bar 31 by spot welds 86 as described above, but the plates 30 have outer edge portions thereof 90 bent at right angles to overlie the outer edge surface 85 of the bar 31, with inner edges of the bent over portions 90 being slightly spaced for reception of a seal weld 35b. In the embodiment shown in Figure 15, the outer edges of the plate 30 are flush with the outer edge surface 85 of the bar 30. ,A supplemental edge member or retaining ring 91, which -is C-shaped in cross section and has a width substantially equal to the width of the plate and bar combination is located at the outer edge surface 85 of the bar with the leg portions of the open side of the seal bearing thereagainst. The supplemental edge member forms an edge cap, and seal welds 35c are then run in the acute angular space or wedge-shaped channels between the legs of the C-section of the retainer ring and the outer edges of the plate 30 and the outer edge surface 85 of the bar. The edges of the core outwardly of the bars 31 are thus more rounded. The embodiment shown in Figure 16, has continuous seal welds 35c similar to that of Figure 15. However, instead of providing a C-shaped retaining ring or edge cap 91, the embodiment in Figure l€ utilizes an elongated cap member which is of cone shape in cross section. The outer pointed edge or apex 93 of the elongated cap member 92 may be shaped with a small angle of about 10 to 12° to allow a smooth flow transition from the flow between the plates to the extended flow outside of the core. Such cap members located at both the inlet and outlet sides of the core relative to the gas flow result in a reduction in pressure drop or pressure losses of the gases passing through the core. As indicated above, the plates 30 may be formed of relatively weak steel plate material which may experience • buckling. In order to eliminate the buckling, it is possible to position between the plates one or more spacers 95 as shown in Figure 8. These spacers are of a thickness equal to the distance between opposed side surfaces of adjacent plates, and they extend in the direction of the fluid flow between the plates. The spacers 95, which may be formed of steel or from towel members of box cross section as shown in Figures 8 and 9. The spacers thus maintain a constant distance between the blades, and a sufficient number of spacers are provided in the space between each pair of adjacent plates distance less than the distance which would be critical for buckling. The spacers 95 are preferably not affixed to the plate members but are held in position by mating embossments 96 which are formed in conventional ways, such as stamping the embossment from the sheet material or building up an embossment by way of welding. Alternatively, separate embossment members could be made and welded to the plates. The spacer 95 is provided with openings 97 at least at opposite ends thereof for reception of the embossments 96. While the above illustrated core structure has been described for use in a cross flow type which is normally con- sidered to include an arrangement wherein the flow of one gas is substantially entirely at right angles to the flow of the other gas, it is apparent that the features of the core structure described above can also be used in a core struc¬ ture wherein one gas path may have components which are not perpendicular to the flow path of the other but rather of a counter flow or parallel flow. For example the core may be elongated and the inlet area for one gas is disposed such that the gas flow is not transversely through the plates to the outlet area which may be located longitudinally there¬ from. The gas, after entering through the inlet area, changes direction approximately 90° and then flows in the direction of the elongation of the plates before again changing direction of about 90 and then exiting through the outlet. Moreover, while the outlet and inlet of one gas has been described as being on the fore and aft sides of the core, in the elongated structure the inlet and outlet areas may both be on one side, so that the gas enters at right angles relative to the plates of the inlet area, turns through about 90° and travels lengthwise through the elon¬ gated core before turning back through about 90°. " when exiting from the space between the plates at the outlet area which is on the same side of the core as the inlet area. Although a number of features of applicant's preferred embodiment are shown, it will also be apparent to those skilled in the art that modifications may be made within the spirit of the invention as defined in the appended claims.

Claims: THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS: 1. A heat exchanger apparatus of the cross flow type comprising a rigid, unitary, parallelpiped shaped core; an integral frame containing said core;- and seal means between said core and said frame; said core being formed by attached, spaced, parallel, plates providing therebetween a plurality of alternating •cross flow paths for two different gases, the flow path of a first gas of one temperature being horizontally through said core between fore and aft ends of the core and the flow path of a second gas of a different temperature being through said core between a first pair of opposite sides of said core disposed at a right angle to said fore and aft ends, said plurality of plates including a pair of outer plates and a plurality of innermost plates between the pair of outer plates, said outer plates having outer side surfaces defining a second pair of opposite sides of said core disposed at right angles to said ends and to said first pair of sides of said core, each inner plate being affixed to an adjacent plate on one side thereof at horizontal edges thereof by a first pair of elongated bars thereby defining with said adjacent plate on said one side a flow passage for said first gas between said fore and aft sides of said core, each inner plate being further affixed to an adjacent plate on the other side thereof at edges by a second pair of elongated bars disposed at right angles to said first pair of bars thereby defining with said adjacent plate on the other side a flow passage for the second gas between said second pair of opposite sides of said core, said core having four vertical corner edges, a pair of lower transverse corner edges and a pair of upper transverse corner edges; said frame including a pair of panels joined by spaced elongated structural connectors, said panels being disposed adjacent the pair of outer plates of said core and having inner surfaces adjacent said outer side surfaces of said outer plates, said frame providing means supporting said core thereon and defining, -=- (i) lower surface areas outwardly of said lower pair of transverse corner edges of sai*^ fore, i- +- ^ f--p. .ind aft directions, (ii) upper surfaces opposed to and spaced above the ■ lower surface areas a distance greater than the height of said core to allow for expansion of said core in a vertical direction, and (iii) opposed inner side surface areas adjacent to but spaced transversely outward form said four vertical corners of said core for permitting transverse thermal expansion of said core; said seal means being attached between said core and said frame and including: a first set of seals including elongated seal members positioned between each of the vertical corner edges of said core and said inner side surface areas defined 'by said frame, a second set of seals including a pair of elongated seal members joining said upper transverse corner edges of said core and said upper surfaces of said frame, said first and second sets of seals permitting thermal expansion and contraction of said core in the transverse, vertical and fore and aft directions relative to said frame, and a third set of seals including a pair of elongated seals joining said lower transverse corner edges of said core to said lower surface area defined by said frame and permitting movement of said lower transverse corner edges in a fore and aft direction on said upper surface, and expansion and contraction of said lower transverse edges in a transverse direction relative to the lower surface areas of said frame. 2. A heat exchanger apparatus of the cross flow type comprising a rigid, unitary, parallelpiped shaped core; an integral frame containing said core; and seal means between said core and said frame; said core being formed by attached, spaced, parallel, vertical plates providing therebetween a plurality of alternating cross flow paths for two different gases, the flow path of a first gas of one temperature being horizontal¬ ly between fore and aft sides of the core and the flow path of a second gas of a different temperature being between the top and bottom of said core, said plurality of plates including a pair of outer plates and a plurality of innermost plates between the pair of outer plates, said outer plates having side surfaces defining the sides of said core, each inner plate being affixed to an adjacent plate on one side at horizontal edges thereof by a pair of elongated horizontal bars thereby defining with said adjacent plate on said one side a horizontal flow passage for said first gas, each inner plate being further affixed to an adjacent plate on the other side at vertical edges by a pair of elongated vertical bars thereby defining with said adjacent plate on the other side a vertical flow passage for the second gas, said core having four vertical corner edges,, a pair of lower transverse corner edges and a pair' of upper transverse corner edges; said frame including a pair of side walls joined by a lower pair and an upper pair of horizontal transverse beams, said side walls being disposed adjacent the pair of outermost plates of said core and having inner surfaces spaced outwardly from said outer surfaces of said outermost plates thereby allowing expansion of said core in a transverse direction, said lower pair of horizontal transverse beams providing a pair of upper surfaces spaced to support thereon said lower pair of transverse corner edges of said core, said upper pair of horizontal beams spaced above said upper surfaces of the lower beams a distance for allowing expansion of said core in a vertical direction; said seal means including first and second sets of seals between said core in said frame, said first set of seals including elongated seal members positioned between each of said vertical corner edges of said core,.an said side walls of said frame, said second set of ^ s 1 *? '--luding a first pair of elongated seal members between said lower transverse corner edges of said core and said lower pair of elongated ' transverse beams and a second pair of elongated seal members between said upper transverse corner edges of said core and said upper pair of transverse beam. 3. An apparatus as defined in claim 1, wherein said upper surface areas of said frame are defined by a first spaced pair of said structural connectors, and said lower surface areas of said frame are defined by a second spaced pair of said structural connectors, and wherein said second set of seals are disposed between said upper •r transverse corner edges of said core and said first pair of structural connectors, and said third set of seals are disposed between said lower transverse corner edges of said core and said- second pair of structural connectors. 4. An apparatus as defined in claim 3, wherein said core defines vertical faces immediately adjacent said transverse corner edges and extending the width of said core, and said upper and lower surface areas of said structural connectors ar disposed horizontally at right angles to said vertical faces of said core, wherein said structural connectors have means defining vertical faces projecting at right angles from the horizontal surfaces and being spaced from and opposing one each of the vertical faces of said core, and wherein said elongated seal members of said second and third set of seals each extend transversely between the opposing vertical faces of said core and structural connectors of said frame. ~* 5. An apparatus as defined in claim 4, wherein said elongated i;e l memb j-s o " t-uic. second and third set of seals are formed of sheet spring steel and are of U-shaped cross section defined by a pair of opposed leg portions and a curved central portion. 6. An apparatus as defined in claim 5, wherein said leg portions of said elongated seal members terminate in parallel edges extending the length thereof, said leg portions of each elongated seal member being connected to the opposed vertical faces of said core and structural members, and further including seal welds between said parallel edges and said opposed faces running continuously the length of said elongated seal members. 7. An apparatus as defined in claim 5 or 6, wherein each elongated seal member includes a series of pressed- in grooves spaced along the length thereof, each groove being elongated in a direction transverse to the longitudinal direction of the elongated seal member and accommodating relative transverse expansion and contraction between said core and said structural connectors. 8. An apparatus as defined in claim 4, 5, 6 or 7, wherein stop means is affixed to said horizontal surface of said structural connectors and projects between the opposed faces, said stop means having a face opposing an adjacent vertical face on said core and being spaced therefrom, said face of said stop means being positioned to be engaged by the adjacent vertical face of said core for thereby limiting relative movement of said core in said frame in the fore and aft direction. 9. An apparatus as defined in claim 1, wherein said inner side surface areas of said frame are defined by elongated structural connectors, and said core defines faces immediately adjacent said vertical corner edges thereof and disposed at right angles to said inner side surface defined by said structural connec¬ tions, wherein each structural connector has means defining a face projecting at a right angle from the inner side surface defined thereby and being spaced from and opposed to each of .the face immediately adjacent the vertical corner of the core, and wherein each elongated_seal member of said first set of seals is disposed between the opposed faces. 10. An apparatus as defined in claim 9, wherein said elongated seal member is said first set of seals is formed of sheet spring steel of U-shaped cross section defined by a pair of opposed leg portions and a curved central portion, and further including a pair of seal welds between each leg portion of the U- shaped seal and one of the faces of said opposed faces, said U-shaped elongated seal member having a plurality of transverse pressed-in grooves along the length thereof for accommodating expansion and contraction of said core in the vertical direction relative to said frame. 11. An apparatus as defined in claim 1, wherein said panels are vertically disposed and said inner side surface areas of said frame are defined by said panels, and said core defines vertically extending surfaces adjacent each of said four vertical corner edges spaced from and parallel to said inner side surface areas of said frame, and wherein each elongated seal member of said first set of seals is positioned between the surface defined by said core and an adjacent core of the side surface areas of the frame. 12. An apparatus as defined in claim 11, wherein each of said elongated seal members of said first set is formed of spring steel and in cross section is defined by a pair of side flanges joined by a central portion, said side flanges being in different parallel planes, one flange being affixed to the surface defined by said core and the other affixed to the -adjacent one of the side surface areas of the frame. 13. An apparatus as defined in claim 12, said central portion of said elongated seal member of said first set is of Z-shaped cross section. 14. An apparatus as defined in claim 12, wherein said central portion of said elongated seal member of said first set in cross section is formed of two portions formed each integrally along the outside ' thereof ' to one of said flanges and formed integrally along the inside thereof to each other at an angle, each of said two portions extending away from its associated flange at an angle for thereby accommodating movement of said core relative to said frame in the transverse and fore and aft directions. 15. An apparatus as defined in claim 13 or 14, wherein said elongated seal member of said first set has a plurality of pressed in transversely extending grooves spaced along the length thereof for accommodating movement of said core relative to said frame in the vertical direction. 16. An apparatus as defined in claim 12, 13 or 14, wherein said side flanges have side edges and further includ¬ ing seal welds formed continuously between the edge of one of the flanges and said inner side surface area of said frame and the edge of the other flange and surface defined at the adjacent corner edge of said core said adjacent vertically extending surfaces of said core. 17. A rigid, unitary, parallelpiped shaped core for a heat exchanger of the type including a frame defining supporting areas for said core and a pair of side panels 24 joined by spaced structural connectors; said core being formed by attached, spaced parallel thin plates defining therebetween alternating passages for two different gas flows, said plates including a pair of outer plates and a plurality of innermost plates disposed between said outer plates, said plates having a first pair of side edges disposed in parallel planes defining a first pair of sides of the ' parallelpiped shaped core and a second pair of side edges at right angle to said first pair of edges and disposed in parallel planes defining a second pair of sides of said parallelpiped shaped core, said outer plates having side surfaces defining a third pair of sides of said parallelpiped shaped core and in a mounted position within said frame being adjacent and substantially parallel to said side panels, each inner plate being affixed to an adjacent plate at one side thereof by welded connections to a first pair of elongated bars extending along said first pair of side edges thereby defining one of said flow passages of one gas flow, each inner plate being fixed to an adjacent plate at the other side thereof by welded connections to a second pair of elongated bars extending along said second pair of side edges thereby defining one of said flow passages of the second gas flow, said first pair of sides and said second pair of sides of said parallelpiped shaped core intersecting at four corners extending between said third pair of sides, and elongated rigid corner members of right angled cross section affixed by welding to and encompassing said corners of said core. 18. A core as defined in claim 17 wherein said plates are formed of relatively weak steel plate material and said bars are of stronger construction than said plates whereby said plate movement is controlled by thermal deformation of said bars. 19. A core as defined in claim 18 wherein said elon¬ gated corner members limit displacement of said corners relative to said core to thermal expansion in the linear direction of said elongated corner members. 20. A core as defined in claim 19, and further compris¬ ing elongated rigid spacer members positioned in said flow passages between adjacent plates, said spacer members having a thickness substantially equal to said bars and extending in the direction of flow in said passages, said spacer members maintaining constant spacing between the adjacent plates and preventing buckling of said plates' in areas between said edge bars. 21. A core as defined in claim 20, wherein said spacer members are free of rigid attachment to said plates. 22. A core as defined in claim 21, wherein said plates are provided with projections extending from side surfaces thereof, said spacer members having openings for loosely received said projections and preventing movement of said spacer members in a direction parallel to said side surfaces of said plates. 23. A core as defined in claim 17, wherein said bars are of rectangular cross section having side surfaces in contact with said plates, an inner edge surface exposed to said passage and an outer edge surface opposed to said inner edge surface. 24. A core as defined in claim 23, wherein said side edges of said plates extend slightly beyond the outer edge surfaces of said bars thereby providing inside corners between adjacent plates and said outer edge surface of the bar, and including continuous seal welds entirely along said inside corners. 26 25. A core as defined in claim 23, wherein said side edges of pairs of adjacent plates are substantially flush with said outer surface of said bar and including a con¬ tinuous seal weld along the contact lines of said plates with said bar at opposite sides of said outer surface. 26. A core as defined in claim 24 or 25, wherein said side surfaces of said bar is attached to said plates in contact therewith by way of spot welding along the length of - the bar. 27. A core as defined in claim 25 or 26, wherein said outer surface of each bar is provided with a central channel extending the length of the bar. 28. A core as defined in claim 23, wherein the pair of adjacent plates at either side of each bar has a portion at the side edge thereof bent at right angles relative to the plate, the bent portions of the pair of plates project towards each other to thereby overlie the outer edge surface of the bar, the bent portions of the pair of plates defining a gap therebetween and further including a continuous seal weld in said gap and extending the length of the bar. 29. A core as defined in claim 23, wherein the side edges of pair of plates adjacent each bar are substantially flush with the outer side surface of the bar and including a supplementary edge member extending the length of said bar and covering said outer side surface. 30. A core as defined in claim 29, wherein said supplementary member in cross section has a central portion— terminating in inturned legs, said supplementary member being of approximately the same width as the sum of the width of the outer edge surface of the bar and thickness of the pair of plates, said internal legs forming a wedge-shape channel at the line of contact of the plates at either side of the outer edge surface of the bar, and including a continuous seal weld in said wedge-shaped channels. 31. A core as defined in claim 30, wherein said central portion is continuously curved to form a C-shape configura- tion ^ with said inturned leg portion. 32. A core as defined in claim 31, wherein said central portion is of cone shaped cross section to accomplish a stream-lining of gas flow into and out of said passages. 33. A core as-defined in claim 32, wherein said cone shaped central portion provides an apex of about 10 to 12 . AMENDED CLAIMS [received by the International Bureau on 13 May 1992 (13.05.92); original claim 1 amended; remaining claims unchanged (2 pages)] 1. A heat exchanger apparatus of the cross flow type compri¬ sing a rigid, unitary, parallelepiped shaped core; an integral frame containing said core; and seal means between said core and said frame; said core being formed by attached, spaced, parallel plates providing therebetween a plurality of alternating cross flow paths for two different gases, the flow path of a first gas of one temperature extending horizontally through said core between fore and aft ends of the core and the flow path of a second gas of a different temperature extending through said core betweem a first pair of opposite sides of said core disposed at a right angle to said fore and aft ends, said plurality of plates including a pair of outer plates and a plurality of innermost plates between the pair of outer plates, said outer plates having outer side surfaces defining a second pair of opposite sides of said core disposed at right angles to said ends and to said first pair of sides of said core, each inner plate being affixed to an adjacent plate on one side thereof at horizontal edges thereof by a first pair of elongated bars thereby defining with said adjacent plate on said one side a flow passage for said first gas between said fore and aft sides of said core, each inner plate being futher affixed to an adjacent plate on the other side thereof at edges by a second pair of elongated bars disposed at right angles to said first pair of bars thereby defining with said adjacent plate on the other side a flow passage for the second gas between said second pair of opposite sides of said core, said core having four vertical corner edges, a pair of lower transverse corner edges and a pair of upper transverse corner edges, said frame including a pair of panels joined by spaced elongated structural connectors, said panels being disposed adjacent the pair of outer plates of said core and having inner surfaces adjacent said outer side surfaces of said outer plates, said frame providing means supporting said core thereon and defining: (i) lower surface areas outwardly of said lower pair of transverse corner edges of said core, in the fore and aft directions, (ii) upper surfaces opposed to and spaced above the lower surface areas a distance greater than the height of said core to allow for expansion of said core ina vertical direction, and (iii) opposed inner side surface areas adjacent to but spaced transversely outward from said four vertical corners of said core for permitting tranverse thermal expansion of said core, said seal means being attached between said core and said frame, c h a r a c t e r i z e d b y a first set of seals including elongated seal members positioned between each of the vertical corner edges of said core and said inner side surface areas defined by said frame, a second set of seals including a pair of elongated seal members joining said upper transverse corner edges of said core and said upper surfaces of said frame, said first and second sets of seals permitting thermal expansion and contraction of said core in the transverse, vertical and fore and aft directions relative to said frame, and a third set of seals including a pair of elongated seals joining said lower transverse corner edges of said core to said lower surface area defined by said frame and permitting movement of said lower transverse corner edges in a fore and aft direction on said upper surface, and expansion and con¬ traction of said lower transverse edges in a transverse direc¬ tion relative to the lower surface areas of said frame. STATEMENTUNDERARTICLE19 With reference to the accompanying new main claim it can be remarked tha-t this substantially corresponds with the main claim as originally filed. The new claim is, however, divided into a preamble and a characterizing portion. In the preamble FR-A-1,125,663 is considered as state of the art.

Inventors: DINULESCU MIRCEA, DINULESCU, MIRCEA
Applicants: DINULESCU MIRCEA, DINULESCU, MIRCEA
Application year: 1991
Main classification: F28D9
IPC codes: F28D9, F28F9