Lubricant additive composition containing nonionic fluorochemical polymer and method of using same

Abstract: A substantially particulate-free homogeneous lubricant additive includes a first nonionic fluorochemical surfactant selected from the group consisting of fluoroaliphatic oxyethylene adducts and fluoroaliphatic oxypropylene adducts, and a second oil solubilizing nonionic surfactant and a transport or carrier medium ranging from light oil to grease.The additive also utilizes an antioxidant, a petroleum distillate solvent and a bactericide.

Description: This invention relates to a novel lubricant additive which utilizes a nonionic fluorochemical polymer surfactant as an important ingredient thereof, a modified lubricant composition using the additive hereof, and a method of using the additive hereof. EP-A-0102240 discloses a method of treating metallic or ceramic surfaces at a high temperature, using organic treating agents such as a polyalkylene glycol and a nonionic fluorine-containing compound. The prior art discloses various engine lubricant additive compositions containing polytetrafluoroethylene (PTFE) particles and a nonionic, anionic or cationic fluorochemical surfactant for stabilizing the dispersion of the particles in the lubricant. The PTFE particles perform the function of lubrication, being carried to the metal surface of the engine and adhering to it. An example of such a lubricant additive is found in US-A-4,224,173 which teaches a lubricant additive containing PTFE particles and a nonionic fluorochemical surfactant sold under the trade name ZONYL R , a modified polyethylene glycol-type surfactant. Other patents disclose lubricant additives of varying compositions. US-A-4,159,252 and US-A-4,127,491 each disclose lubricants including a halogenated organic lubricant or halocarbon oil, among other ingredients. US-A-2,582,282 and US-A-2,603,627 disclose other halogenated polymers or condensation products useful as lubricants or oil additives. US-A-2,510,540 notes that polymers of propylene oxide have been suggested as lubricants some time ago, but were deemed unsatisfactory because of their low viscosity. The patent discloses a mineral oil additive comprising a mixture of homopolymeric ethers of 1,2-epoxy linear hydrocarbons. US-A-3,980,715 is directed to particular nonionic fluorochemical surfactants, particularly those resulting as a reaction of 6-hydroxyhexyl with propylene oxide and ethylene oxide. The prior art teaches away from the use of propylene oxide polymers as lubricants, for the reason that their low viscosity indices make such polymers unsuitable for use as lubricants. This is stated in US-A-2,510,540. It is desirable to provide a substantially particulate-free homogeneous lubricant additive, which provides effective lubrication in the absence of solid particulates in the composition. In accordance herewith, there is provided a substantially particulate-free homogeneous liquid lubricant additive, comprising: from 0.33 to 0.46 percent by weight of a first surfactant comprising a nonionic fluorocompound selected from fluoroaliphatic oxyethylene adducts and fluoroaliphatic oxypropylene adducts and mixtures thereof; from 0.35 to 0.40 percent by weight of a second surfactant comprising a nonionic surfactant having oil solubilising capabilities; and from 94 to 99.4 percent by weight of a hydrocarbon-based carrier medium. This additive has excellent filming and lubricating capability, as well as cleaning capability. The hydrocarbon-based carrier medium may range in viscosity from a fine oil with a viscosity of about 2 x 10⁻⁶m²/s (2 cS) at 40°C to a heavy grease with a viscosity of about 1.1 x 10⁻³m²/s (1100 cS) at 40°C. Suitable carriers may include, but are not limited to, spindle oil, mineral oil, blended oil and grease. The lubricant additive may also include a petroleum distillate solvent, an amine antioxidant compound, and a bactericide. The present invention provides a lubricant additive having excellent filming, lubricating and cleaning capability and is excellent for use on metal, plastic, teflon, rubber and neoprene surfaces as well as other materials not here mentioned. The type and amount of the above-listed components can be varied so that the lubricant additive exhibits the effectiveness and characteristics desired. The composition of the present invention may also be added to diesel fuel or to gasoline to enhance lubrication of valve train components by application through the fuel system. For a more complete understanding of the present invention, reference is made to the following detailed description and accompanying examples. The homogenous lubricant additive composition of the present invention exhibits excellent lubricating and cleaning capability, without requiring the addition of a solid particulate such as graphite or polytetrafluoroethylene. The composition hereof is, therefore, substantially particulate-free. It has been found that the composition hereof provides enhanced lubrication, resulting in a substantial reduction in friction and consequently reduction in wear and reduced operation temperatures, of engines or machinery employing the lubricant composition or lubricant additive hereof. The composition may also contain an amine antioxidant compound present in an amount between .25 percent to .35 percent by weight; a bactericide present in an amount between from .15 percent to .20 percent by weight and a middle weight petroleum distillate present in an amount between .70 percent to .80 percent by weight. The nonionic fluorochemical polymer, used herein is an alkylene oxide adduct of a fluoroaliphatic compound. Useful alkylene oxides include ethylene oxide, propylene oxide or mixtures thereof. Useful fluoroaliphatic compounds are C₁ to C₄ fluoroaliphatic compounds with which the alkylene oxide is reacted. Preferably, the fluoroaliphatic compound employed herein is a propylene oxide adduct of hexafluoropropylene, sold commercially under the trade name FC-176 Fluorad R and is available from 3M Corp. The surfactant has extraordinary lubricating capability without requiring the use of solid particulates such as PTFE or graphite. Without dishing to be bound by any theory, it is believed that the inclusion of the nonionic fluorochemical surfactant causes the lubricant to strongly adhere to surfaces. The improved surface adhering capability of the lubricant results in decreased friction and decreased corrosion within the system. The surfactant also acts to disperse contaminant particles present in the lubricant until they are trapped by a filter. The second nonionic surfactant acts as an oil solubilizing agent. The oil solubilizing surfactant aids in the transport and effectiveness of other components of the composition. The second nonionic surfactant is generally present in an alkyl aryl alkoxylate, such as octyl, nonyl, decyl, dodecyl, or phenyl ethoxylate. The preferred nonionic surfactant for this purpose is nonyl phenoxy polyethoxy ethanol and is sold under the trade name Triton-N-60 and is available from Rohm and Haas Company. The carrier or transport medium employed in the composition hereof varies according to the composition of the lubricant to be used. The transport medium may range from a very light spindle oil having a viscosity of about 2 x 10⁻⁶ m²/s (2 cS) at 40°C to a heavy grease composition having a viscosity of about 1.1 x 10⁻³ m²/s (1100 cS) at 40°C. The carrier medium may comprise a very fine spindle oil for an additive to be used with alcohols, gasoline or kerosene. A blended base stock oil such as Pennzoil R or Quaker State R 5W-30, 10W-30, 10W-40 or 20W-50 or other commonly used grade may be utilized then the additive is for use in engine oil. 90 weight oil may be used for differentials or transmissions. Grease may be utilized when the additive is for use in axle grease. The present invention is adapted to be utilized any one of the carrier media within this range. Where used, the middle weight petroleum distillate acts as a solvent in the lubricant additive. The distillate solvent is used to disperse or eliminate sludge from the system. The petroleum distillate removes build-up from surfaces which results in less friction between the surfaces. The distillate contains naptha compounds and has a molecular weight range between 350 and 550 amu. The distillate is available under the trade name FS-22 available from the Betz Industrial Group. The antioxidant compound, present in the form of an amine, where employed, is used to inhibit corrosion. The amine may be an alicyclic or aliphatic amine as a readily oxidized and serve as highly effective antioxidants. The general formula for the alicyclic amine is: where R₁ equals C n H 2n+1 and n has a value between 8 and 10 and R₂ is an aliphatic compound and equals C n H 2n-1 where n has a value between 6 and 10. Examples of such amines are cyclohexylamine, N,N dimethylcyclohexylamine. Aliphatic amines having the formula: where R₁, R₂ and R₃ each may be hydrogen or may have the formula C n H 2n-1 , where n has a value between 1 and 10, may also be used in the practice of the present invention. The three R groups in the aliphatic amines may be identical or different. Examples of such usable amines are decyl dimethyl amine, N,N-dimethyl octyl amine, octyl amine, ethyl hexyl amine C₆ to C₁₀ and 2-ethyl-1-Hexylamine. The preferred antioxidant composition is N,N-dimethylcyclohexylamine. With the use of the antioxidant, corrosion is substantially reduced or virtually eliminated, and friction is minimized. The friction reduction in turn results in reduced operating temperatures and more efficient running of an engine or motor. A bactericide is preferably employed in the lubricant composition hereof to kill any bacteria present within the lubrication system and prevent new growth of bacteria within the system. Elimination of bacterial growth is important as it reduces friction due to the rubbing of bacteria contaminated surfaces, and also reduces carbon buildup in the lubrication system caused by the decomposition of bacterial remains within the system. Although any conventional bactericide may be used, the preferred bactericide is manufactured under the trade name BIOBOR JF R , manufactured by United States Borax Corporation. This formulation generally comprises as its ingredients a mixture of 2,2′-(1-methyltrimethylenedioxy)bis(4-methyl-1,3,2-dioxaborinane) and 2,2′-oxybis(4,4,6-trimethyl-1,3,2-dioxaborinane), because of its compatibility and utility with any of the transport media. A concentrated additive may be premixed in which the components exclusive of the carrier, make up from 8-40% of the total with the carrier making up the balance. In the actual use solution, the composition exclusive of the carrier should be from 0.5-5% by weight of the total composition, with the carrier making up the balance. For enhanced lubrication, the lubricant additive is added to an engine lubricant, such as engine oil, transmission fluid, or axle grease, and circulated therethrough to form a homogeneous composition employed with the lubricant as it is circulated through its particular system. When the composition hereof is prepared for use with a grease carrier medium, a molybdenum disulfite powder having the formula MoS₂ is added for enhanced lubrication. The powder is sold under the trade name Molykote R -Z Powder and is available from Dow Corning Corp. The Molybdenum disulfite additive is present in an amount between about .20 percent and about 1.00 percent of the total weight of the lubricant use composition. As the lubricant containing the additive contacts surfaces throughout the particular systems or parts of the particular system, the additive acts to clean surfaces by the removal of corrosion, sludge and bacteria from the system. The amine substantially prevents further corrosion from forming on the surfaces. The bactericide reduces the number of bacteria present as well as preventing further growth of the bacteria. The surfactants in the carrier medium enhance lubricating action to the cleaned surfaces and retention of oil on those surfaces. The enhanced lubrication provides a substantial reduction in friction and consequent decrease in wear and in system operating temperatures. The system is therefore able to run more efficiently, resulting in enhanced fuel savings. For a more complete understanding of the present invention, reference is made to the following examples. The examples are to be construed as illustrative and not limitative of the present invention. EXAMPLE I The following example describe a proposed formulation of a use solution of an oil utilizing the lubricant additive of the present invention. OIL ADDITIVE Ingredient Amounts Present in Percent By Weight Mass (g) Fluoroaliphatic Surfactant (FC-176 Fluorad R ) .39 66.3 Nonylphenoxypolyethoxyethanol (Triton-N-60) .36 61.2 Middle Weight Petroleum Distillate (FS-22) .80 136.0 Bactericide (Biobor R ) .18 30.6 Antioxidant-Amine .30 51.0 Transport Medium (Dearlube R ) 97.97 16,654.9 The composition is prepared by forming a first mixture by admixing the first three ingredients in a suitable vessel with stirring at temperatures between about 21°C (70°F) and about 27°C (80°F). A second mixture is formed by admixing the last three ingredients, with stirring in a suitable mixing vessel at the above stated temperatures. The first mixture is added to the second mixture at the above-stated temperatures to form the lubricant composition. EXAMPLE II The following example describes a proposed formulation of a use solution of a transmission fluid utilizing the lubricant additive of the present invention. AUTOMATIC TRANSMISSION FLUID ADDITIVE Ingredient Amounts Present in Percent By Weight Mass (g) Middle Weight Petroleum Distillate (FS-22) .80 136 Fluoroaliphatic Oxyalkylene Sold under the trade name (FC-176 Fluorad R ) .40 68 Nonylphenoxypolyethoxy Ethanol (Triton R N-60) .37 62.9 Dimethylcyclohexylamine .30 51 Bactericide .18 30.6 Transport Medium (Canfield R ATF) 97.95 16,651.5 The composition is prepared by forming a first mixture by admixing the first three ingredients in a suitable vessel with stirring at temperatures between about 21°C (70°F) and about 27°C (80°F). A second mixture is formed by admixing the last three ingredients, with stirring in a suitable mining vessel at the above-stated temperatures. The first mixture is added to the second mixture at the above-stated temperatures to form the lubricant composition. EXAMPLE III The following example describes a proposed formulation of a use solution of an axle grease utilizing the lubricant additive of the present invention. GREASE ADDITIVE Ingredient Amounts Present in Percent By Weight Mass (g) Middle Weight Petroleum Distillate (FS-22) .80 136 Fluoroaliphatic Surfactant (Fluorad FC-176) .39 66.3 Nonylphenoxypolyethyoxyethanol (Triton N-60) .36 61.2 Bactericide (Biobor R ) .18 30.6 Dimethylcyclohexylamine (MDS-2) .30 51.0 Molybdenum Disulfide (Molykote R -Z Powder) .66 112.2 Transport Medium (axle grease) 97.31 16,542.7 The composition is prepared by forming a first mixture by admixing the first three ingredients in a suitable mixing vessel with stirring at temperatures between about 21°C (70°F) and about 27°C (80°F). A second mixture is formed by admixing the last four ingredients with stirring in a suitable vessel at the above-stated temperatures. The first mixture added to the second mixture at the above-stated temperatures to form the lubricant composition. EXAMPLE IV PROPOSED GASOLINE ADDITIVE FOR USE WITH A TANK FUEL IN A RATIO OF ABOUT 227g (8 OZ.) ADDITIVE : 95l (25 GAL) FUEL Component % PPM Ethanol 96.68 966,756.3 Ethyl Acetate 0.997 9,966.6 Methyl-Isobutyl Ketone 0.997 9.966.6 Heptane 0.997 9,966.6 BF 3q +H₃PO₄ 0.1476 147.6 BF₃+(HOA c )₂ 0.00270 27.0 BF₃+Et₂O 0.00450 45.0 Dimethylcyclohexylamine 0.01336 133.6 C-176 Fluorad 0.04300 430.0 M60 0.00812 81.2 Methylethyl Ketone 0.10738 1,073.8 MEK Peroxide 0.07733 773.3 6% Cobalt 0.06326 632.6 PROPOSED DIESEL ADDITIVE FOR USE 227g (8 OZ.) ADDITIVE TO APPROXIMATELY 95l (25 GAL) FUEL Component % PPM Kerosene 95.57628 995,762.8 BF₃+H₃PO₄ 0.01445 144.5 BF₃+(HOA c )₂ 0.00264 26.4 BF₃+Et₂O 0.00441 44.1 Dimetylcyclohexylamine 0.01308 130.8 C-176 Fluorad 0.04211 421.1 NP-5 0.00795 79.5 Methylethyl Ketone 0.10517 1,051.7 MEK Peroxide 0.07573 757.3 6% Cobalt 0.06196 619.6 Biobor 0.01619 161.9 Fuel Solvent-22 (Betz Products) 0.02793 279.3 Methyl-Isobutyl Ketone 0.05209 520.9

Claims: A substantially particulate-free homogeneous liquid lubricant additive, comprising: from 0.33 to 0.46 percent by weight of a first surfactant comprising a nonionic fluorocompound selected from fluoroaliphatic oxyethylene adducts and fluoroaliphatic oxypropylene adducts and mixtures thereof; from 0.35 to 0.40 percent by weight of a second surfactant comprising a nonionic surfactant having oil solubilising capabilities; and from 94 to 99.4 percent by weight of a hydrocarbon-based carrier medium. A lubricant additive according to Claim 1, further comprising a middle weight petroleum distillate present in an amount of from 0.70 to 0.80 percent by weight. A lubricant additive according to Claim 1, further comprising a tertiary amine present in an amount of from 0.25 to 0.35 percent by weight. A lubricant additive according to Claim 1, further comprising a bactericide present in an amount of from 0.15 to 0.20 percent by weight. A lubricant additive according to Claim 1, wherein the second surfactant is nonylphenoxypolyethoxyethanol. A lubricant additive according to Claim 1, in which the carrier medium comprises a blended base stock motor oil. A lubricant additive according to Claim 1, in which the carrier medium comprises a transmission fluid. A method of enhancing lubricity of a hydrocarbon-based composition, comprising adding a lubricant additive according to any of Claims 1 to 7 to the hydrocarbon-based composition, and distributing the lubricant additive substantially homogeneously throughout the composition.

Inventors: OSGOOD L GORDON, OSGOOD, L. GORDON
Applicants: OSGOOD L GORDON, OSGOOD, L. GORDON
Application year: 1991
Main classification: C10M147
IPC codes: C10N70, C10M169, C10L1, C10M167, C10N30, C10N50, C10M147, C10M161, C10N40, C10M157