A PROCESS AND PLANT FOR THE PREPARATION OF ALKALINE CHROMATES FROM CHROMIUM MINERALS

Abstract: The present invention relates to the production of alkaline chromates from chromium minerals. The ground minerals are mixed finely with alkali. Then the mixture is continuously fed into a rotating reactor (1) positioned in a heating chamber (5) and heated to a temperature of between 500 DEG and 1500 DEG C. Simultaneously the mixture is fed through (4) with one or more oxidation gases containing oxygen with known, pre-established and adjustable composition in order to oxidize the trivalent chromium compounds in a controlled environment. The oxidized mixture is conveyed through means (3) and is then leached.

Description: "A PROCESS AND PLANT FOR THE PREPARATION OF ALKALINE CHROMATES FROM CHROMIUM MINERALS" The present invention concerns the oxidative disaggregation of chromium minerals, that is to say the preparation of hexavalent chromium compounds by means of the oxidation of trivalent chromium compounds and, in particular, of minerals containing trivalent 5. chromium. The extraction of trivalent chromium from the natural minerals which contain it (minerals which will henceforth be referred to with the generic term "c romite") involves oxidizing trivalent chromium present in the minerals to hexavalent chromium and then extracting 10. it, by means of subsequent leaching, in the form of hexavalent chromium soluble salts. Conventional methods for the oxidative disaggregation of chromite involve finely grinding the mineral, which is then oxidized in the presence of sodium carbonates and/or sodium hydroxide or of other 15. alkaline metals, at a temperature of between 600 and 1500°C. In addition, thinning materials and sometimes oxidants are added to the mixture. Generally ferrous oxides and leaching residues are used as diluents. The high temperatures necessary for the oxidation reaction are 20. obtained by heating the mixture directly, that is to say by putting the mass to be disaggregated in direct contact with the flame and with the combustion products of the burner usually diluted in the atmospheric air necessary for oxidation. Various working methods or compositions of the mix have been proposed with the aim of improving process yields. 5. For example, patents nos. DE-25 57 403 and DE-26 07 131 concern the disaggregation of chromite minerals lean in chromium but particularly rich in silica; patent no. DE-25 42 054 proposes a multi-phase process which, in its preferential form, foresees quite three hot oxidation cycles (roasting) , with the aim of raising the 10. yields of the transformation of the CR 0 of the chromite into 2 3 hydrosoluble chromate to values to between 70 and 85%. European patent no. EP-A-027 868 describes feeding furnaces with a mixture of minerals pelletized in an aqueous liquid, obtained in practice by the use of wet leaching residues. 15. The main disadvantage with all these known processes described above is the difficulty of obtaining a concentration of O in the oxidizing gases which is sufficient for the complete oxidation of the trivalent chromium present in the mineral, since the oxygen present in the combustion fumes enriched with air is usually no more 20. than about 8-10% of the total. In addition, the fact that both the combustion and dilution gases are brought into direct contact with the mixtures leads to the entrainment of the particles from the furnace. These particles must be separated, with consequent and not indifferent ecological damages, since they contain hexavalent chromium also. In order to improve the characteristics of the atmosphere inside the furnace, attempts have been made- to increase the oxygen content of the oxidizing gases. For example, Japanese patent no. 75905 (Nippon 5. K.K.) , which describes the immission of an oxygen-rich gas under the flame of a directly heated rotating tubular furnace. Such a solution brings however to an increase in the entrained particles and in the formation of rings of fouling without any valuable yields improvements. 10. In an alternative process, known since the beginning of the century, (we cite for example, German patents no. DE-163814 and no. DE-171089), the oxidation reaction of chromium minerals is carried out at a relatively low temperature (400-700°C) by using low flux mixtures, generally obtained thanks to the presence of high 15. quantities of alkaline hydroxides in the mixture. Oxidation is usually assisted either by injecting oxygen-containing gases into the melting bath or by the addition of oxygen donors (such as nitrogen acid alcohol salts, manganese oxides, lead oxides and the like) to the mixture. 20. A further problem arising from the known technique is due to the fact that the monochromate which forms during the reaction melts at the roasting temperature of the mineral. It has been found that the melted monochromate initially is dispersed in the material present in the reactor, and is "absorbed" 25. by it. When a certain weight percentage of monochromate (Na CrO ) of the total weight of material loaded into the reactor is surpassed the gangue of the chromite can no longer "absorb" and retain the melted monochromate, which comes into contact with the reactor, forming rings of fouling (in the case of tubular furnaces) , with all 5. the accompanying disadvantages. The chromite mineral usually contains a quantity of chromium oxides such as will give a weight of monochromate greater than the maximum percentage "absorbable", which for the known processes in dry phase is not usually higher than 40%. 10. This fact has caused various attempts to find different types of solutions so as to be able to work with economically acceptable conversion yields of chromium and alkaline compounds. A first solution, which is the one most widely adopted, consists in adding to the mixture to be subjected to oxidative disaggregation 15. one or more "thinning" materials with no or a very low chromium content, which can thus retain or "absorb" the melted monochromate. For this purpose, use is often made of the resultant earths from a previous oxidative disaggregation. This solution has the disadvantage of having to treat each time a 20. mass of material much larger than the ideal one, which consists of only minerals and alkali. A second solution is described in the U.S. patent US-3 963 824. In this technique the ground chromite mineral is dispersed in a bath of low flux alkaline salts and indirectly heated in a reactor, under agitation and with the injection of oxygen. The main disadvantage of this technique consists in the excessive consumption of alkaline salts, which must, be present in a ratio to the mineral varying 5. between 5:1 and 20:1, which makes this technique substantially unsuitable for application to industrial processes because of the high costs it involves. According to a further technique, described in patent US-3 295 954 a "binary" mixture, that is to say of only chromite minerals and 10. alkali, is subjected to oxidative disaggregation while the mixture is at rest. For this purpose the mixture is prepared in cakes, which are placed in special containers and dragged through and indirectly heated furnace, inside of which an atmospheric air current flows. In this way it is possible to avoid the escape of melted monochromate 15. from the mineral, even in the absence of thinning materials, thus obtaining a transformation yield of the chromium present in the mineral of about 90%. The disadvantage of this technique lies in the fact that it requires the mixture to be in a state of absolute rest during oxidation. 20. Continuous reactors such as rotary furnaces are esplicity excluded from this technique, as they would give rise to the above-mentioned phenomena of the formation of foulings and rings. Therefore it is easy to see the uneconomical nature of this technique also, as well as its difficult practical realization. 25. The present invention aims at a process which allows the oxidative disaggregation of materials containing trivalent chromium compounds, under controlled conditions, with high yields and without the formation of foulings and rings. A second aim of _.ιe invention is to carry out such oxidative disaggregation by means of a process which allows the chromium 5. compounds contained in the said minerals containing trivalent chromium to be converted in a short time. A third aim of the invention is to be able to disperse the combustion gases directly into the outside atmosphere without the need for plants for purifying fumes from the chromium residues. 10. A further aim of the invention is the realization of a plant for carrying out the invented process. All of these aims have been achieved by means of the present invention, which teaches a process for the production of alkaline chromates by means of oxidative disaggregation of minerals and/or 15. substances containing trivalent chromium compounds in the presence of alkali, characterized in that said oxidative disaggregation is carried out in dry phase by heating said material in a controlled environment and with a pre-established oxygen percentage adjustable according to the desired permanence time of the material in said 20. reactor. The invention further concerns a plant for the oxidative disaggregation of materials containing trivalent chromium, according to the process described about, including: a reactor for performing the said oxidative disaggregation by contact with the oxidative reaction atmosphere and the application of heat, characterized in that the said reactor is of a rotating type in which the flow of the mixture and the flow of the oxidizing gases move. By means of this process and its related plant a significant 5. increase in the transformation yield is obtained and there is a surprising increase in the the kinetics of the reaction, with a consequent reduction in firing time and great benefits in terms of furnace productivity. The invention will now be described, in greater detail, with 10. reference to the appended drawings which are to be considered in a purely illustrative and no limitative way, in which: figure 1 shows a longitudinal sectional view of a preferred embodiment of a plant according to the invention; figure 2 shows a diagram illustrating the phases of the process 15. according to the invention; figure 3 shows a graph, on which are marked the transformation yields both of soda and of chromite in relation to the time for different concentrations of oxygen, using the process according to the invention. 20. The process according to the invention involves oxidative disaggregation, that is to say that the material containing trivalent chromium compounds is initially ground to a pre-established granulometry and then mixed (preferably in dry phase) with alkali and, if necessary, with thinning materials, which 25. have also been ground to the desired granulometry. The mixture thus obtained can be pre-heated according to known techniques (for example, by the use of the hot gases from the plant) , and then fed into a reactor where the oxidation of the mineral, leading to the formation of alkaline chromates, takes 5. place. According to the principles of the invention, the heating means are distinct from the means used for feeding the oxidation gases, and the oxygen needed for this reaction is supplied by feeding the gases containing different, pre-established and adjustable concentrations 10. of oxygen, in a controlled way, to the mixture. In other words, unlike known processes, the oxidation phase takes place in a controlled environment in the absence of combustion products of burners, which in traditional processes supply the system both with the heat and the oxygen necessary for the reaction. 15. The heat required to bring the mixture to the reaction temperature, which is generally between 500 and 1500°C, is supplied to the mixture by means of direct or indirect heating of the same. In the preferred embodiment of the invention a direct heating of the mixture is carried out by means of burners placed inside the 20. reactor. In this case the heat passes throught the walls of the reactor, which walls therefore do not require being fettled. It is also possible to directly heat the mixture. In this case, however, electric resistances or equivalent heating means will be used, which allow operating in a controlled environment, with high 25. oxygen percentages and reduced gas volumes. At the end of the oxidation rection, the "frit" obtained is leached in the know manner in order to extract as aqueous solutions the alkaline chromates', object of the .present invention. The heating of the mixture as above described allows the verifying 5. of the composition of the oxidizing gases fed to it by adjusting the concentrations of 0 in relation to the composition of the mixture, the reaction temperature and the kinetics desired introducing gases with oxygen concentrations ranging from 8% to 100%. In addition to the adjustment of the oxygen concentration the 10. reaction can be controlled by adding oxidizing compounds to the mixture. Furthermore, the process according to the invention, as will be clearly seen from the examples cited below, as proved to be particularly advantageous in the case where the reactor is fed with 15. gases containing a volume of oxygen superior to that contained in air (about 21%), and particularly when the reactor is fed with substantially pure and heated oxygen. The heating of the mixture in a controlled environment keeps the combustion products from the burners separate from the oxidizing 20. gases and thus avoids entrainment of the particles in the gases originating from the eating of the reactor. Consequently, the expensive separation and purification plants indispensable to traditional processes are no longer necessary. The leaving combustion products free from particles, in particular from chromium, can be therefore directly sent to exchanging means for the heat recovering and then directly to the atmosphere. The gases resulting from the oxydation reaction in the case in which alkali present in the mixture include carbonates and/or bicarbonates 5. contain carbon dioxide generated from the decomposition od said carbonates/bicarbonates. A concentration of CO even higher than 90% can be obtained in the gases leaving the reactor by opportunely regulating the flow rate and the composition of the oxidizing gases. 10. This result has beeen achieved by using suitable means which prevent the gas dilution inside the rector. The carbon dioxide thus obtained, after being appropriately washed and cooled, can be advantageously directed to the acidification process to provide carbonation of the aqueous solution of alkaline 15. chromates obtained by leaching the oxidized mixture. At this point it should be noted that the present invention can therefore allow reactor outlet gases to be obtained with a high enough concentration of carbon dioxide to allow them to be fed directly to the means of carbonation of the chroma e solution, 20. without having first to concentrate the carbon dioxide. Furthermore, the volume of carbon dioxide obtained is such that it is entirely sufficient for the needs of the process of transformation of the chromate into alkaline dichromate for carbonation. The reactor generates high concentrations of carbon dioxide and thus obviates the need for special carbon dioxide production plants.. Another particularly advantageous aspect of the process according to 5. the invention is the fact that the gases from the reactor outlet are analyzed, thus making it possible to adjust the conditions of reaction and maximize the production cycle. In addition, by appropriate adjustment of the oxidation gases, this invention allows more or less complete conversion of alkali into 10. alkaline monochromates (see fig. 3), and this is reflected by the nature of the compounds resulting from the working of the chromite. In fact, contrary to what happens during the known processes of oxidative disaggregation in the absence of calcium compounds (or when the quantity of such compounds in the mixture is limited) , the 15. resultant earths obtained after leaching surprisingly do not have magnetic characteristics. This means that the chemistry of the firing and oxidation phases differs substantially from what is so far known, insofar as the present invention makes possible the complete transformation of the 20. carbonate into chromate. This particular result also makes it possible to control the extent of the use of alkali in the process of firing the mixture, in relation to the presence or absence of magnetic characteristics in the resultant earths. On this subject, it must be stressed that obtaining resultant earths with magnetic characteristics indicates that the described transformation has not been completed, possibly privileging plant capacity. 5. A series of preliminary tests will now be described, which were carried out in a laboratory muffle furnace. Their results form an important basis for finding new and important characteristics of the process, and consequently of the plant according to the invention. The chromium mineral mentioned in the following examples is a 10. chromite with the following composition: Cr O 46,2%, FeO 27,1%, Al 0 15,9%, MgO 9,7%, SiO 1,0%. EXAMPLE 1 A mixture, made up of 100 parts of chromium mineral, 66 parts of sodium carbonate and 120 parts of dried leaching residues derived 15. from previous disaggregations, is roasted at 1050°C for 30' in a laboratory muffle furnace. Numerous tests are made, changing the oxygen content of the gaseous mixture present in the furnace. The yields in terms of the transformation of the chromium present in 20. the mineral into sodium chromate, that can be leached from the reaction mixture vary as follows: yield 52% 70% 78% 83% 95% EXAMPLE 2 A mixture, made up of 100 parts of chromium mineral, 66 parts of sodium carbonate, 31,5 parts of lime and 88,5 parts of dried 10. leaching residues derived from previous disaggregations, is roasted at 1050°C for 30' in a laboratory muffle furnace. Tests are made, changing the oxygen content of the gaseous mixture present in the furnace. The yields in terms of the transformation of the chromium present in 15. the mineral into sodium chromate that can be leached from the reaction mixture vary as follows: 0 % Vol. yield 2 7 82% 10,5 87% 20. 21 90% EXAMPLE 3 A mixture, made up of 100 parts of chromium mineral and 48 parts of sodium carbonate, is roasted at 780°C for 3 hours in a laboratory muffle furnace. Two tests are made: the first in the air and the second in pure oxygen. 5 _ The yield in terms of the transformation of sodium carbonate into chromate passes from 71,9 to more than 99%. EXAMPLE 4 A mixture made up of 100 parts of chromium mineral, 54 parts of sodium carbonate and 46 parts of dried leaching residues derived 10. from previous disaggregations, is roasted at 960°C for 10' in a laboratory muffle furnace. Two tests are made: the first in the air and the second in pure oxygen. The yield in terms of the transformation of sodium carbonate into 15. chromate passes from 88,2 to more than 99%. EXAMPLE 5 A mixture, made up of 100 parts of chromium mineral and 33 parts of sodium carbonate, is roasted at 900°C for 10' in a laboratory muffle furnace. Two tests are made: the first in the air and the second in pure oxygen. The yield in terms of the transformation of sodium carbonate into 5. chromate passes from 88,7 to more than 99%. EXAMPLE 6 A mixture, made up of 100 parts of chromium mineral and 43 parts of sodium carbonate, is roasted in pure oxygen at 950° C for 10' in a laboratory muffle furnace. 10. Under such conditions, the yield in terms of the transformation of sodium carbonate into chromate is more than 98%. The frit is leached and 100 parts of the dried residue are mixed with 30 parts of sodium carbonate and once again roasted in oxygen, this time at 1050°C for 1 hour. 15. Under these conditions, the yield in terms of the transformation of the Cr O present in the mineral into sodium chromate rises to more than 95%. The final residue contains just 3,7% of Cr 0 , The data arising from the above-mentioned examples show how an increase in the transformation of chromium itself corresponds to the increase in the concentration of oxygen in the environment in which the tranformation ■ reaction of chromium takes place. These yields reach almost 100% in the case where pure oxygen is present in the 5. reaction chamber. The invention will now be further described by means of the following examples, which are to be considered purely as examples of the present invention and in no way restrictive. EXAMPLE 7 10. A mixture, made up of 100 parts of chromium mineral, 52,5 parts of sodium carbonate and 15 parts of dried leaching residues derived from previous disaggregations, is continuously sent to a pilot roasting plant. The said plant consists of an externally heated unfettled rotating tubular reactor in special alloy, having the 15. following remarkable dimensions: diameter - 250 mm; heated length - 3000 mm. The mixture is fed at a rate of 7,5 kg/hour and the internal temperature of the reactor is maintained at 980°C. With a countercurrent air flow, the yield in terms of the conversion of sodium carbonate into sodium chromate is just over 96%. 20. EXAMPLE 8 A mixture, made up of 100 parts of chomium mineral, 52,5 parts of sodium carbonate and 15 parts of dried leaching residues derived from previous disaggregations, is continuously sent to the plant described in the above example- . Maintaining the internal temperature of the reactor at 980°C, but sending in a countercurrent flow of pure oxygen, a feed rate of 28 kg/hour gives yields in terms of the conversion of sodium carbonate into sodium chromate of more than 5. 98%. The residues obtained after leaching the reaction product do not have any magnetic characteristics. The gas at the reactor outlet has the following indicative dry composition: CO 88%, O 11%, N 1%. 2 EXAMPLE 9 10. A mixture, made up of 100 parts of chromium mineral, 26,5 parts of sodium carbonate, 41 parts of sodium bicarbonate and 15 parts of dried leaching residues derived from previous disaggregations, is continuously sent to the plant described in example 7, maintaining inside the reactor a temperature of 980°C, by sending a 15. countercurrent pure oxygen flow, at the rate of 29,5 kg/hour, conversion yields of sodium carbonates into sodium chromate of more than 98% are obtained. The residues of the reaction product obtained after leaching do not have any magnetic characteristics. The gas at the reactor outlet has 20. the following indicative dry composition: CO 90%; 0 9%; N 1%. EXAMPLE 10 A binary mixture, made up of 100 parts of chromium mineral and 57,3 parts of sodium carbonate is continuously sent to the plant described in example 7. The mixture is fed at a rate of 28 kg/hour. The temperature inside the reactor is maintained at 990°C, and with a countercurrent flow of pure oxygen a yield is obtained in terms of the conversion of sodium carbonate into sodium chromate of more 5. than 97%. EXAMPLE 11 A binary mixture, made up of 100 parts of chromium mineral and 57,3 parts of sodium carbonate is continuously sent to the plant described in example 7, in which the temperature inside the reactor 10. is maintained at 990°C. With a countercurrent flow of pure oxygen, pre-heated to 800°C, a yield is obtained in terms of the conversion of sodium carbonate to sodium chromate of more than 97%, with stay times of the mixture being roasted of less than 10'. Under such conditions, the conversion of the Cr O originally present in the 15. mineral into sodium monochromate is more than 85%. Oxidation in a controlled oxygen content atmosphere gives, therefore, under the same working conditions, the desired tranformation yield with stay times short enough (see figure 3) not to allow the melted part to separate from the "inert" part. 20. in order words, the control of the 0 content of the oxidizing gases and of the other reaction parameters allows working with a very high reaction speed, enriching in a short time the gangue of the mineral with melted monochromate, and discharging it all as soon as the conversion has reached the desired percentage, before rings and foulings can form in the reactor. As described in the examples from 7 to 11 the preferred reactor is 5. made of an indirect heating rotating furnace, provided with means for continuously moving the mixture during its flowing inside the tubular reactor. The oxydizing gases are preferably fed in countercurrent to the mixture flow through the reactor. The special nature of the process according to the invention is 10. visually apparent also in the product thus obtained. It has in fact been observed that the mineral containing the monochromate which has undergone an oxidation process according to the invention comes out from the tubular reactor in the form of almost globular and, for the most part, porous particles. 15. This physical aspect of the roasted mineral is particular advantageous inasmuch as it allows the particles to be sent to a quencher while still hot, without too much powder, and without the necessity for crushing them previously, therefore facilitating the leaching of the material itself. 20. The quenching also takes place in more uniform and less violent manner, with respect to the commonly used plants. By the use of a binary mixture, as foreseen in the preferred embodiment of the process according to the invention, the weight ratio between monochromate content and the gangue or inert portion of the mineral is higher than the rate of 1:1, with obvious 5. advantages for its subsequent treatment. From the graph shown in figure 3 it will be very clear how the process according to the invention gives marked increases in the yields of soda and of chromium mineral, and at the same time a reduction in firing times. 10. The data shown refer to an oxidation reaction carried out at a temperature of 1000°C on a binary mixture. With reference to figure 1 , a diagrammatic description will now be given of a preferred plant for the realization of a process according to the present invention. As has already been mentioned, 20. such plant has a rotating tubular reactor 1, provided upstream with means 2 for feeding the mixture, and with means 9 for feeding the outlet gases from the reactor to the heat exchanger and/or to the means for recovering carbon dioxide and/or for analysing the gases (not shown) . At its downstream extremity, it is provided with means 25. 3 for conveying the oxidized mixure to the leaching means (not shown) and with means 4 for feeding oxidizing gases in countercurrent to the flow of the mixture; the plant also comprises sealing means 17 to prevent the gas dilution inside the reactor. The reactor 1 is mounted inside the structure 5, generally in refractory material, which forms the heating chamber of the furnace. The heating chamber 5 is provided with means, shown schematically with reference number 6, for the heating of the tubular reactor 1. The heating means 6 are known means such as, for example, burners 5. above and below the tubular reactor. On the upper part of the heating chamber 5 means 7 are provided for discharging the combustion gases of the heating elements 6. These technically known means include valve means 8 for controlling the draft of the furnace 5. 10. It is evident that the plant according to the present invention allows the combustion gases from the heating elements 6 to be fed to the heat recovery means (not shown) , as they are completely free from chromium particles, and that the refractory material of the heating chamber 5, being placed outside the reactor, is insulated from 15. the mixture containing the chromium compounds, thus avoiding any contamination of the furnace by the latter and making maintenance operations easier. Figure 2 is a schematic diagram showing a preferred embodiment of a plant according to the present invention, and the various working 20. phases. With reference to the said drawing, the chromite, the alkali and the thinning material, if any, are fed to the means 10 for grinding and/or mixing and subsequently to the tubular reactor 1 , which is simultaneously heated by combustion gases according to the method described above. The mixture is thus set in direct contact with the inner walls of the tubular reactor 1 , which acts as a means for transmitting heat -:and which, unlike traditional furnaces, does not have a layer or refractory material on its inner walls. 5. The oxidizing gases are fed into the reactor 11 along the line 12, in a direction which is countercurrent to the flow of the mixture: in this way the gases at the outlet of the reactor, rich in carbon dioxide (as described in the above examples) , can be directly passed by the line 13 to the means 14 for the acidification of the solution 10. of alkaline monochromate, which enters through the means 15 for leaching of the oxidized mixture. The alkaline bicarbonate formed during the said acidification process may be advantageously recycled, after appropriate treatment, to the mixing means 10. 15. The diagram shows a heat exchanger 16 which can be used to recover heat from the gases of the reactor's heating burners. As shown, the gases coming from the exchanger are directly discharged into the outside atmosphere, as they are free from chromium. As already underlined, the particular embodiment of the plant just 20. described must not be considered as limitative of the invention itself, the fundamental idea of the invention being able to take concrete form in quite different embodiments also. For example, it is possible to think of an embodiment in which the heating of the oxidative reactor takes place inside the same by means of electrical resistances of the known type. In this case also the oxidation of the trivalent chromium takes place in a controlled environment with the oxidizing gases, which are capable of 5. interacting entirely with the mineral to be oxidized.

Claims: C L A I S 1. A process for the production of alkaline chromates by means of oxidative disaggregation of minerals and/or substances containing trivalent chromium compounds in the presence of alkali c h a r a c t e r i z e d in that said oxidative disaggregation is 5. carried out in dry phase by heating said material in a controlled environment and with a pre-established oxigen percentage adjustable according to the desired permanence time of the material in said reactor. 2. A process according to claim 1 c h a r a c t e r i z e d in 10. that the said mixture is heated to a temperature of between 500 and 1500°C. 3. A process according to claim 1 c h a r a c t e r i z e d in that the oxidizing gases are fed with an oxygen concentration comprised in a range between 8 and 100%. 15. 4. A process according to claim 3 c h a r a c t e r i z e d in that pure air is fed. 5. A process according to claim 3 c h a r a c t e r i z e d in that substantially pure and hot oxygen is fed as an oxidizing gas. 6. A process according to claim 1 c h a r a c t e r i z e d in 20. that pre-established amounts of oxidizing compounds are added to said mixture. 7. A process according to any one of the previous claims c h a r a c t e r i z e d in that the alkali are chosen among carbonates, bicarbonates, sodium hydroxide and their compounds. 8. A process according to claim 7 c h a r a c t e r i z e d in 5. that gases leaving the reactor are used for the acidification of the said aqueous solution of alkaline chromates. 9. A process according to any one of the previous claims c h a r a c t e r i z e d in that the oxidation conditions are adjusted according to the composition of the gases leaving the 10. reactor. 10. A process according to any one of the previous claims c h a r a c t e r i z e d in that the oxidation conditions of the mixture are adjusted according to the magnetic characteristics of the resultant earths. 15. 11. A process according to any one of the previous claims c h a r a c t e r i z e d in that said mixture is indirectly heated by means of burners or similar combustion means and that combustion gases leaving the plant are fed to exchanging means for the heat recovering. 20. 12. A process according to any one of the previous claims c h a r a c t e r i z e d in that the said mixture containing chromium compounds and alkali and/or said oxidizing gases is pre-heated. 13. A process according to any one of the previous claims, c h a r a c t e r i z e d in that said mixture is directly heated by means of electric resistances or similar heating means. 14. A process for the oxidative disaggregation of materials 5. containing trivalent chromium compounds such as chromite, comprising the phases of: feeding a mixture of the said material with alkali to a rotating tubular reactor; continuously moving the said mixture inside the said reactor; introducing in countercurrent and in a controlled way into the said mixture one or more oxidizing gases 10. containing oxygen with a pre-established and adjustable composition, in order to oxidize the chromium compounds present in the mixture, heating the mixture contained in the said reactor; leaching the oxidized mixture in order to extract the alkaline chromates in an aqueous solution. 15. 15. A process according to claims 1 or 14 c h a r a c t e r i z e d in that the heat is brought to the mixture through the non-refractory walls of the reactor. 16. A plant for the oxidative disaggregation of minerals containing trivalent chromium, comprising a reactor to carry out the 20. said oxidative disaggregation by contact with the oxidative atmosphere of reaction and application of heat, characterized in that the said reactor is of the rotating type, with means for moving in the flow of the said materials mixed with alkali and the flow of oxidative gases. 17. A plant according to claim 16 c h a r a c t e r i z e d in that the said rotating reactor is made inwardly of an unfettled material. 18. A plant according to claim 17 c h a r a c t e r i z e d in 5. that the said rotating reactor is contained inside a heating chamber. 19. A plant according to claim 16 c h a r a c t e r i z e d in that said reactor comprises electric resistances or similar heating means placed inside the same. 10. 20. A plant according to claim 16 c h a r a c t e r i z e d in that it comprises means for conveying the heating gases directly into the atmosphere. 21. A plant according to claim 16 c h a r a c t e r i z e d in that it comprises means for discharging the oxidized mixture from 15. the said reactor in order to prevent dilution of the oxidating gases. 22. A plant according to claim 21 c h a r a c t e r i z e d in that it comprises means for recovering the carbon dioxide leaving the tubular reactor and means for sending the said carbon dioxide to 20. the aqueous solution of alkaline chromates obtained by leaching the oxidized mixture. 23. A plant according to any one of the previous claims c h a r a c t e r i z e d in that it comprises means for pre-heating the mixture. 24. A plant according to any one of the previous claims c h a r a c t e r i z e d in that it comprises means for pre-heating the oxidizing gases. 25. A plant according to any one of the previous claims c h a r a c t e r i z e d in that it comprises heat exchanging means for recovering heat from the gases heating the reactor. 26. Hexavalent chromium compounds as obtainable by means of a process according to any one of the claims from 1 to 15. 27. A material containing hexavalent chromium compounds as obtainable by a process according to any one of the claims from 1 to 15.

Inventors: BRUZZONE GIUSEPPE, PARODI ALFREDO, PERRONE DIEGO, BRUZZONE, GIUSEPPE, PARODI, ALFREDO, PERRONE, DIEGO
Applicants: STOPPANI LUIGI SPA, LUIGI STOPPANI S.P.A.
Application year: 1991
Main classification: C22B34
IPC codes: C01G37, C22B34