Joint for spinal fixator

Abstract: An instrument used in spinal surgery - a so called spinal joint - comprises two blocks (1,11) which are pivotally connected to each other. One of said blocks (1) is provided with a bone screw by means of which it can be secured to a vertebra while the other one (11) has a guide (13) for a screw spindle for connecting the spinal joint with another spinal joint. In order to securely lock the two blocks relative to each other in various angular positions the pivotal connection between the blocks consists of a stud (19) which projects from one of the blocks (11) and which with a play fits in a hole (8) in the other block (1) and said stud is provided with serrations (19) which may be brought into engagement with corresponding serrations (9) in the hole (8) of said other block by means of a locking screw (36) acting upon said stud to displace it transversely. On each side of the serrations (9) of said hole there are recessed portions (10a,10b) to receive those serrations of stud (18) which are not in engagement with serrations of the hole (8).

Description: During spinal surgery in the human spine certain fixation apparatuses are used to accomplish a displacement and subsequent fixation of vertebrae relative to each other. A fixation apparatus used for such and similar purposes is for example shown in US-A-4 483 334 which corresponds with the preamble of claim 1 and comprises of two or more body members each of which being securable to a vertebra or bone by means of so called bone screws and connected to each other by means of screw spindles or other rigid connecting members which have the capability of changing their length such that the body members may be displaced by manipulating said screw spindles or the like whereupon the setting is secured, for instance by blocking the rotation of the screw spindle. It will however be noted that in fixation apparatuses with more than two such body members it is usually only necessary to displace those vertebrae which are connected to the outermost body members while the vertebrae therebetween will not be displaced and in such cases no displacement of the vertebrae connected to those body members will take place. Said body members usually are in the shape of two blocks from which one supports at least one bone screw and the other one forms a guide for the screw spindle and these blocks are so connected to each other that they may be turned a certain angle relative to each other and then locked in the desired mutual angular position. In the following such a body member will be called a joint for spinal fixation. It is obvious that it is necessary to put very rigorous demands upon such joints for spinal fixation. It is thus necessary that the bone screws may be locked to the blocks, that the joints for spinal fixation may be locked relative to each other via the screw and that the blocks may be securely locked upon each angular adjustment to each other and that the lockings are so effective that the entire fixation apparatus after completed locking constitutes a single rigid and resistant unit. Especially the locking of the blocks relative to each other after an angular adjustment has proved to be difficult to carry out with sufficient effect with the minor dimensions which are requested for the apparatus. Another demand is that the surgeon will have the possibility of carrying out all adjustments or settings and lockings easily and rapidly from one single direction and the apparatus further has to be so designed that it will have as light weight as possible. It is also important that the manufacturing costs are as low as possible. In order to fulfill these and other objects the invention has the characteristics of the claims. The accompanying drawing illustrates an exemplary embodiment of the invention and Fig. 1 shows, partly in section, the block which is intended to guide and be connected to the bone screw or bone screws, this block being called bone screw block, and Fig. 2 is a section along line II-II in fig. 1 Fig. 3 shows, partly in section, the block which is intended to serve as a guide for a screw spindle, this block being called spindle block, and Fig. 4 is an end view of the spindle block. Fig. 5 shows, partly in section, the upper portion of a bone screw and Fig. 6 a locking member for securing the bone screw to the bone screw block. Fig. 7 finally, is an exploded view of the main parts of the joint for spinal fixation shown as separated from each other. The bone screw block, generally designated by reference numeral 1, consists in the illustrated embodiment of a body which has the substantial shape of a square or rectangular body from the upper surface 2 of which extends a through, in the drawing vertical, hole 3, which at a distance from the upper surface 2 has a circumferential groove 4 for a purpose to be described, and further an upstanding portion 5 which has a threaded hole 6, which ends in an opening 8 extending from the front surface 7 of the body. This opening 8 has in the portion thereof which is remote from the threaded hole a serrated potion 9, which in a preferred embodiment extends over an angular distance of about 60°. At each side of said serrated portion there are grooved portions 10a, 10b for a reason to be explained. The spindle block, generally designated as 11, also consists of a body from the front surface 12 of which extends a through hole 13 and from the upper surface 14 of which extends an upstanding portion 15, which has a threaded hole 16 which ends in the hole 13 perpendicular thereto. From one side 17 of the body further extends a substantially cylindrical stud 18, which in the lower portion in fig. 3 and 4 has a serrated portion 19, which in a preferred embodiment extends over an angular space of about 120°. In the upper portion thereof the stud 18 further has a circumferential preferably milled groove 20, which according to fig. 4 suitably extends over an angular distance of about 180° and which preferably has a constant depth. In the stud 18 there is provided an axial hole 21. In the illustrated preferred embodiment the bone screws are designed as shown in fig. 5. Said bone screws 22 each have substantially plain and cylindrical upper portion 24 and a threaded lower portion 23 which latter is of conventional design. The upper portion 24 however has at a distance from the upper edge thereof a circumferential ridge 25, which preferably has the same profile as the groove 4 in the bone screw block, for instance triangular in section, and which is provided to fit into said groove. The upper portion of the bone screw further has an exterior key 26, for instance a hexagonal portion, and from the upper end surface there extends a central, axial, threaded hole 27, which continues in a tapered portion 28, which in turn continues in a lower hole 29, which preferably ends in or forms an interior key, for instance a hexagonal portion, 30. By means of two or more axial slots 31 the upper part of the bone screw is divided into a number of resilient segments, This makes it possible to press a bone screw block onto a bone screw 1, screwed into a vertebra whereupon the ridge 25 will snap into the groove 4 when it has been brought into register therewith. It is obvious that the bone screw then can be locked to the bone screw block against axial movements as well as against turning by using a locking element of the kind shown in fig. 6 and denoted 32. This locking element has an exterior thread 33 which corresponds to the interior thread 27 in the upper part of the bone screw as well as an exterior tapered portion 34 which is so dimensioned that it by cooperation with the internal tapered portion 28 of the bone screw will bring forth an expansion of the upper part of the bone screw. When the locking element is screwed in by means of a key which fits into an internal key 35 said expansion takes place and as a consequence thereof a very effective locking of the bone screw or the bone screws in relation to the bone screw block or blocks is effected. From the exploded view in fig. 7 the shape and cooperation of the various parts may be appreciated. To establish the pivotal connection between the spindle block 11 and the bone screw block 1 the stud 18 of the former is introduced into the hole of the latter. Between the stud 18 and the hole 8 there exists a play which somewhat exceeds the depth of the serrations 9 and 19 respectively. In a preferred embodiment said serrations which preferably may have a trapezoid profile have a depth of about 0,2 mm but the pitch of the serrations 19 of the stud 18 is somewhat bigger than the corresponding pitch of the serrations 9 of the hole 8. In the preferred dimensions, where the stud has a diameter of about 8 mm and the serrations are about 0,2 mm deep the stud preferably has 69 serrations/turn, i.e. for the area 120°=23 serrations while the hole 8 has 72 serrations/turn, i.e. for the angular area 60°=12 serrations. Owing to the play between the stud 18 and the hole 8 the spindle block and the bone screw block may be pivoted relative to each other but it is obvious that such pivoting may be prevented by bringing serrations 19 into engagement with serrations 9. This is accomplished by means of a locking screw 36 (see fig. 7) which has an exterior thread 37 which cooperates with the internal thread of the bone screw block 1 and a turned down end portion 38, which fits into the groove 20 of the stud 18 of the spindle block 11. After setting the blocks 1 and 11, which in the illustrated embodiment may be pivoted 60° relative to each other the set position is locked by screwing in the screw 36, which for that purpose has an interior key 39, such that the end surface of the end portion 38 thereof will be pressed against the bottom of the groove 20, which brings forth a radial displacement of the stud. The serrations are then guided into each other and an extremely effective locking is obtained since the serrations in this position exactly fit into each other. The serrations 19 which are not engaging the serrations 9 will then be out of contact with the wall portions surrounding the hole thanks to the recesses 10a, 10b. Since the end portion 38 of the locking screw 36 engages the groove 20 the blocks may be pivoted relative to each other as long as said end portion 38 is received in the groove 20 but not has been pressed against the bottom thereof and said pivoting may be carried out without risk for tilting and at the same time the force which brings the serrations 9 and 19 into engagement with each other will always act in a radial direction towards the serrations 9. The joint for spinal fixation now described may of course be varied in many respects within the scope of the claims. The serrations may of course be substituted by ridges which engage in the spaces between other such ridges and special steps may be taken to further lock settings respectively facilitate the operation. Thus- the portion 5 may have a deformable upper portion which by deformation may prevent the unintentional unscrewing of the locking screw and in order to facilitate the adjustment of the blocks 1 and 11 in relation to each other so called reposition means may be used. Such a means may for instance be detachably connected to the stud 18 by having a part which is insertable in the hole 21 of said stud. The parts of the joint for spinal fixation are preferably made of steel but other suitable materials may of course be chosen and the design of the members may also be varied according to actual needs. The term block is to be understood only as a body the shape of which therefore may be rounded, faceted or the like and with serration is meant a toothing where peripherally spaced grooves or ridges may engage each other to prevent a relative movement perpendicular to the length direction of said grooves or ridges. It should further be mentioned that the clearance between the stud and the hole need not be apparent in all radial directions and that the profile of the toothing may be triangular or have any suitable shape.

Claims: Joint for spinal fixation comprising two members (1,11) pivotally connected to each other, from which one (1), named bone screw block, constitutes a guide for one or several securing means such as bone screws to secure said member to a bone preferably a spinal vertebra and the other one (11), named spindle block, constitutes a guide for a screw spindle or other connecting means which connects the joint for spinal fixation to another joint for spinal fixation or some other means intended for spinal surgery, one of said members (11) having a stud (18) which for said pivoting connection is provided to be received in a corresponding hole (8) in the other member (1) and wherein a locking screw (36) is provided to lock the members relative to each other in various angular positions, characterized in that there is at least in some radial directions a clearance between said stud (18) and said hole (8), that there are in the wall portion of that member which has the hole (8) a plurality of peripherally spaced, axial toothings such as serrations (9) and that the stud (18) in part of its envelope surface has a plurality of axial toothings such as serrations (19) having the same profile as the serrations (9) of the hole (8) and that further the member (1) having the hole (8) is provided with the locking screw (36) which ends in said hole (8) and which is provided to displace the stud (18) in radial direction such that the serrations (19) of said stud (18) will engage the serrations (9) of the hole (8) and so lock the members (1,11) against pivoting relative to each other. Joint for spinal fixation according to claim 1, characterized in that the toothed portion (19) of the stud (18) extends over an angular distance less than 180° and preferably over 120° while the toothed portion (9) of the hole (8) extends over an angular distance of about half the angular distance of the toothing of the stud (18) and that at each side of the toothed portion (9) of the hole (8) there are provided grooved recesses (10a, 10b) which are so shaped and dimensioned that those serrations of the stud which are not in engagement with the serrations of the hole do not come into contact with the wall portions which surround said hole of the member in question. Joint for spinal fixation according to claim 1, characterized in that the stud (18) in that part of its envelope surface which is opposite to the toothing (19) has a groove (20) having a peripheral extension which at least corresponds to that of the toothing (19) of the stud (18) and that the locking screw (36) has an end portion (38) which fits in said groove (20) so that the stud (18) when the locking screw (36) is only partly screwed in is prevented from being pulled out of the hole (8) or to be tilted relative thereto and may also fulfill a pivotal movement in relation to the hole (8) to set the two members (1,11) relative to each other and will be radially pressed against the toothed portion (9) of the hole (8) to effect the locking of the two members (1,11) to each other when the locking screw (36) is tightened. Joint for spinal fixation according to claim 1, characterized in that the angular distance between the serrations (19) of the stud (18) exceeds the angular distance between the serrations (9) of the hole (8) in such a manner that said serrations (9,19) in their engaging position will engage each other substantially without play. Joint for spinal fixation according to claim 4, characterized in that the stud (18) has 69 serrations/turn while the hole has 72 serrations/turn. Joint for spinal fixation according to claim 1, characterized in that the bone screw block (1) for guiding one or more bone screws (22) has one or more holes (3) having substantially the same diameter as an upper, cylindrical portion (24) of the bone screws (22), that said bone screw (22) in said cylindrical portion (24) at a distance from the end portion thereof has a circumferential ridge (25), which preferably has a triangular section and which is provided to be received in a correspondingly shaped, circumferential groove (4) in said hole (3), that said cylindrical portion (24) by means of a number of slots (31) is divided into a number of resilient segments such that said bone screw block (1) may be pressed onto a bone screw (22) to a position in which said ridge (25) will snap into the groove (4) and that said bone screw (22) has an interior tapered portion (28) and an upper, internal axial thread (27) for cooperation with a corresponding external thread (33) of a locking screw (32) one end of which forming a tapered portion (34) which when the locking screw (32) is screwed into the bone screw (22) by cooperation with the tapered portion (28) of the bone screw (22) will bring forth a radial expansion of said segments and thus the locking of the bone screw (22) to the bone screw block (1).

Inventors: OLERUD SVEN, OLERUD, SVEN
Applicants: OLERUD SVEN, OLERUD, SVEN
Application year: 1991
Main classification: A61B17
IPC codes: A61B17