OPTICAL ISOLATOR

Abstract: An optical isolator comprising a polarizer, an analyzer, a Faraday rotor and a permanent magnet for magnetizing the Faraday rotor and inducing a Faraday effect. Degradation of isolation characteristics occurs near a critical temperature (0 °C or 70 °C) of a practical temperature range of from about 0 to 70 °C if adjustment and assembly are made in such a manner that maximum isolation is accomplished at the ambient temperature and for the wavelength used for the assembly. Therefore, the temperature position of maximum isolation is controlled by assembling the isolator at room temperature and for a wavelength which is shifted by a very small wavelength Δλ from the wavelength λ used so that maximum isolation can be obtained at an arbitrary use temperature by utilizing temperature dependence of the Faraday rotor.

Description: This invention concerns a method of assembling an optical isolator which uses temperature dependence to control the maximum isolation temperature. Background Technology With the development of long-distance optic communications technology using LD (semiconductor lasers), optical isolators have been developed in order to prevent LD noise from reflected, returning light. With the proliferation of high density communications systems, the importance of these devices has grown considerably. The basic structure consists of a Faraday rotator composed of two polarizers and a garnet crystal, along with a permanent magnet to produce the Faraday effect by the magnetization of the Faraday rotator. For the polarizer, one could use a Rochon polarizing prism, polarized beam splitter, Grant-Thompson prism, or polarized glass depending upon the application. In order to achieve small size and a high magnetic field, a Rare-earth permanent magnet is used. The Faraday rotator was the part which determined the characteristics of the optical isolator. JP-A-62-138 828 discloses a structure of a Faraday rotator to compensate the temperature coefficient composed of the mixed crystals to be shifted mole ratio of each other. There are currently two types of materials being used. One is where the FZ method is used to produce a bulk YIG (Y₂ Fe₅ O₁₂) single crystal and the other is where the liquid phase epitaxial(LPE) method is used in order to produce a BiRIG (Rare earth Bismuth-Iron Garnet) film on a garnet type of substrate. The Faraday rotation angle  f is proportional to the thickness of the crystals, and the  f per unit of length is different from each material. In order to obtain an angle  f = 45° as required for an optical isolator, the YIG should be about 2mm, and the BiRIG should be 200 to 500µm. In consideration of mass production and lowered costs, after the FZ method has been used to obtain the bulk YIG, in order to produce the required shape on the substrate using the LPE method without wasteful machining, it is possible to produce a large film 1/4 of the thickness but equivalent to the YIG in the Faraday rotator. This is of great benefit for the economic proliferation of these elements. However, in using these YIG and LPE garnet crystals, there have some differences in optical characteristics which result in temperature or wavelength dependence in the Faraday rotation. Figure 1 shows the temperature dependence (a) and the wavelength dependence (b) of  f , for a BiRIG. Depending on the materials, there are variations in the reverse slope, but generally, the  f corresponds to temperature and wavelength. Optical isolators are adjusted and assembled to have a maximum isolation at the wavelength and the ambient temperature which they are assembled. However, in temperature ranges from 0 to 70°C where these devices will be practically used, near the temperatures at either end of this range ( 0°C and 70°C ), the isolation characteristics tend to deteriorate. In YIG crystals, the Faraday rotation temperature dependence coefficient is generally K T = -0.04 deg/°C. With the LPE method, in materials where there is essentially little absorption, it is K T = -0.04 to -0.07 deg/°C. When the optical isolators are assembled at room temperature (about 23 °C) , they are adjusted so that  f = 45° at 23°C. However, if we assume the temperature coefficient of an LPE garnet element to be -0.07deg/°C, then at the upper end of 23±20°C (eg. 43°C),  f = 45 - 0.07 × 20 = 43.6°. At the lower end of 3°C, this becomes 46.4° . This greatly degrades the isolation due to the slippage from  f = 45° . In principle, isolation is -10log [sin²(45- f )]. so in the previous example, at 3°C and 43°C it would be 32dB. The graph in Figure 2 (1) shows the temperature dependence of isolation for a typical optical isolator. The peak of isolation is at 23°C, and it falls off below and above that temperature in a nearly-symmetrical curve. In this case, when considering a temperature range from 0 to 76°C, at the limit temperatures, the Faraday rotation angle is 44deg. for 24 → 0°C and 46deg. from 24 → 70°C. Table 1 shows the isolation at 0°C and 70°C when the isolation has an angular displacement angle Δ  from 45° according to -10log(sin² Δ ) for YIG and LPE Garnets (when the temperature coefficient = -0.06 deg./°C). Temp. Coefficient Isolation (dB) (deg/°C) 0°C 70°C YIG garnet -0.04 -35.5 -29.9 LPE garnet -0.06 -32.0 -26.3 If we assume that 30dB or greater of isolation is required from 0 → 70°C, then problems would appear with either method at the high temperature end of the range. In order to reduce this problem, the materials used in the Faraday rotator should have a low temperature coefficient, but at the current time, such low absorption materials are not available. The following methods can be considered as ways of providing high isolation at a temperature range of 0 to 70°C: 1) Assemble the optical isolators at a temperature mid-way in the above range, eg. 35°C. 2) Produce isolators with a maximum isolation temperature of 35°C by moving the polarizer angle of rotation Δ  from an angle of 45°. 3) Produce isolators with a maximum isolation temperature of 35°C by deviating Δ  from the 45° Faraday rotation angle. If the first of the above methods were used, an assembly system would have to be established where the ambient temperature was higher than room temperature. If the method 2) were adopted, during the mechanical displacement by Δ  from 45°, it would be impossible to fix the peak for the standard isolation. so the resulting products would have some fluctuation in their characteristics. In the case of 3), it would involve increasing or reducing the thickness of the Faraday rotator, and the  ± Δ  adjustment would be complex. In any of the above cases, it would not be practical to implement such production. Considering costs and production for a multi-purpose optical isolator (for optic communications of subscribers, Cable TV optic communication systems). it would be difficult to meet the requirements except by using the LPE method garnet. Thus, there is a demand for optical isolators which are produced using the LPE method but which have little absorption and are stable in the face of temperature variations. Disclosure of the Invention In this invention as defined in the claims, in the assembly of optical isolators comprised of polarizers, analyzers using Faraday rotators, and permanent magnets to magnetize the Faraday rotators to produce the Faraday effect, the wavelength-dependence characteristics of the Faraday rotator are utilized by finely adjusting the wavelength Δ λ so that the maximum isolation is exhibited at a temperature which is higher than the temperature at which the device was assembled. When the temperature coefficient of Faraday rotation angle is K T and the wavelength coefficient is K λ , then the variation in the Faraday rotation angle due to a small temperature change Δ T is adjusted by changing the wavelength Δ λ in order to compensate for this according to: K λ ·Δλ=K T ·ΔT This is the equivalent of the change in wavelength: Δ λ= (K T /K λ ) Δ T. When optical isolators are normally assembled at room temperature (T R ), they show their highest isolation capacity at that temperature. As a result, as shown in Figure 2, curve (1), the peak value for the isolation is displaced somewhat to the low temperature side of T R . However, if the Δ λ of equation (1) is brought into consideration, when optical isolators are assembled so that the maximum isolation is at a wavelength λ ± Δ λ at room temperature, then the maximum isolation is at T R ± Δ T when operating at wavelength λ. In other words, if the change in Faraday rotation due to temperature is compensated by changing the wavelength at the time of assembly, the maximum isolation temperature could be controlled by changing the wavelength Δ λ according to equation (1). In cases where this is a module with the LD, then the LD should be produced with a tolerance of about ±30nm. For optical isolators which are assembled to be used at a certain wavelength, this principle can be used as described. With an LD module, the temperature characteristics tend to vary considerably, so the wavelength of the LD can first be determined, and then the isolator can be assembled so that the maximum isolation temperature matches according to the adjusted wavelength as determined by Equation (1). This makes it possible to provide LD modules which have uniform temperature characteristics. Further, if maximum isolation is desired at particular wavelength, then Equation (1) can be used to determine the assembly temperature at which this can be realized in order to get the characteristics desired at the designated wavelength. Brief Description of the Drawings Figure 1 contains graphs of the temperature dependence (a) and the wavelength dependence (b) of a BiRIG Faraday rotation angle  f . Figure 2 is a graph showing the isolation temperature dependence of an optical isolator of this invention. Figure 3 is a graph showing the isolation temperature dependence of an optical isolator of this invention. Figure 4 is a graph showing the isolation temperature dependence of an optical isolator in which the assembly temperature is varied. Figure 5 and 6 are graph of data on isolation temperature characteristics of the optical isolator examples of this invention. Figure 7 is a schematic depiction of an optical isolator. Detailed Description of the preferred Embodiment --In Fig. 7, an optical isolator arrangment is shown which is composed of an optical isolator 20 which receive light of wavelength λ from a light source such as a semiconductor laser (laser diode) LD. Optical isolator 20 comprises a polarizer 21 and a Faraday rotator 22 which has a Faraday rotation element that is magnetized by permanent magnet. The polarization of the light incident on the rotator is rotated so that reflected light can be cut off by polarizer 21 at the input end while transmitted light passes through the analyzer 23 at the exit end of the rotator 22. To this extent, Fig. 7 represents a conventional optical isolator and the inventive method and arrangement will now be described relative to the following examples.-- Example 1. A Faraday element was used with a Faraday rotation capability which would allow a maximum isolation temperature of 34°C as indicated in Equation (2). The isolator was assembled using an assembly wavelength of 1540 nm, as determined by Equation (3), at a temperature of 23°C. Figure 2, curve (2) shows the temperature dependence of the resulting optical isolator when measured at a wavelength of 1550nm. The maximum isolation temperature was 34°C. Similarly, (3) shows the curve for an isolator assembled at 1530nm, and (4) shows the curve for one assembled at 1560nm.  1 = 3619.7881 3.388 λ 1000 +435 Where  f is the Faraday Rotation (deg/cm) at wavelength λ (nm) T ps = 45  fo × fk -45 K T +T r Where:  fc : The Faraday rotation capability (deg/cm) at the central wavelength  fk : The Faraday rotation capability (deg/cm) at the adjusted assembly wavelength T r : Assembly temperature K T : Temperature coefficient (deg/°C) for the Faraday rotator T ps : Maximum isolation temperature Thus, in this example, where the actual wavelength is λ, then when a λ ± Δ λ wavelength light source is used to adjust the maximum isolation angle, the desired maximum isolation temperature can be achieved for the optical isolator. Example 2. The wavelengths selected for assembly were λ = 1310nm Fig.3, curve (5), 1318nm Fig.3, curve (6), and 1326nm Fig.3, curve (7) and the temperature used for adjusting the maximum isolation was 23°C. After assembly, the isolation temperature was changed and the isolation was measured at a wavelength of 1310nm to obtain the results shown in Figure 3. As the assembly wavelength increased, the peak position moved to the high temperature side, as shown in the Figure. When a λ = 1318 assembly wavelength was used, and measurements taken at λ = 1310, the isolation was about 30dB at 0°C and 29.5dB at 70°C. When compared to devices assembled at λ = 1310nm, the peak point was shifted to a position at 35°C. The temperature coefficient of the Faraday rotator used was -0.06 deg/°C. In this case in order to move the peak by 12°C, it was necessary to use an assembly wavelength which was different from the usage wavelength by about 8nm. Example 3. The same parts were used as in Example 2, but the assembly took place in constant temperature baths of 23°C Fig.4, curve (8), 35°C Fig.4, curve (9) and 45°C Fig. 4, curve (10) in setting the maximum isolation. Affixing was performed using a fiber optic-guided YAG welding method in order to attach the isolator to a stainless steel holder. In this case, both the assembly wavelength and the measurement wavelength were λ = 1310. Figure 4 shows the characteristics of the optical isolators which were assembled at the above-mentioned temperatures. The unit which was assembled at 35°C had an isolation of 29.0dB at 0°C and 29.5dB at 70°C. Thus, it can be seen that about the same level of isolation is achieved in the optical isolators assembled as in Example 2 as is achieved when they are assembled at various temperature. Example 4. An optical isolator was envisioned using a 1535nm wavelength and having a maximum isolation temperature 45°C. 4 devices were prepared using different assembly wavelengths and then temperature characteristics were measured. The LPE method was used in order to obtain a Bi-substituted Rare-earth Iron Garnet for the Faraday rotator. It had a temperature coefficient of -0.06 deg/°C and a Faraday rotation wavelength coefficient of about -0.068deg/nm, so the relationship between Δ T and Δ λ was as follows: -0. 068(deg/nm) × Δ λ (nn) =-0. 065 (deg/°C × (45-23) (°C) Therefore, Δ λ = about 22nm. Thus, assembly took place using a wavelength 22nm longer than 1535nm: 1557nm. Figure 5 shows the temperature characteristics of the 4 optical isolators. The maximum isolation was not at 45°C but fell between 42 and 44°C. Thus, characteristics which were close to those forecast were obtained. Example 5. An optical isolator for use at 1310nm wavelengths was prepared as in Example 4, but assembled using a wavelength 15nm longer, 1325nm. Figure 6 shows the temperature characteristics. Using the adjustment of the assembly wavelength according to this invention it is possible to control the maximum isolation temperature as desired in order to obtain high isolation characteristics in the temperature range where the device will be used. By setting the maximum isolation in the middle of this temperature range, it is possible to make effective utilization of extinction properties. When assembling with an LD, by using an assembly wavelength corresponding to the LD wavelength, one can easily manufacture optical isolators which are appropriate to the variations in wavelength inherent in LD production.

Claims: A method of assembling an optical isolator (20) having a polarizer (21), a Faraday rotator (22), an analyzer (23), and a permanent magnet which magnetizes the Farady rotator (22) for obtaining a Faraday rotation angle, for use in a predetermined temperature range with a light source (LD) having a predetermined wavelength, comprising the steps of: a) determining the middle of the predetermined temperature range; b) determining the temperature at which the optical isolator will be assembled; c) selecting a wavelength at the assembling temperature so that maximum isolation of the optical isolator (20) will occur both at the predetermined wavelength at the temperature in the middle of the predetermined temperature range and at the selected wavelength at the assembling temperature; d) assembling the optical isolator (20) by setting the Faraday rotation angle of the Faraday rotator (22) by using light of the selected assembling wavelength. The method according to claim 1, wherein the difference Δ λ between the selected assembling wavelength and the predetermined wavelength of said light source (LD) is selected in accordance with the equation: Δλ = (K T / K λ )ΔT where K T is a temperature coefficient of the Faraday rotation angle of the Faraday rotator, K λ is a wavelength coefficient, and Δ T is the temperature variation within the temperature range from said temperature in the middle of said predetermined temperature range.

Inventors: KONNO YOSHIHIRO, KUME HIROSHI, KONNO, YOSHIHIRO, KUME, HIROSHI
Applicants: NAMIKI PRECISION JEWEL CO LTD, NAMIKI PRECISION JEWEL CO., LTD.
Application year: 1990
Main classification: G02B27
IPC codes: G02F1, G02B27