Milling apparatus with replaceable blades

Abstract: A pipe milling apparatus for milling away tubular casing encased within well bores has a tubular body (12) having at least two equi-­ circumferentially spaced longitudinal slots (14) formed through the circumferential wall of the body and a milling blade (40) radially extends through each slot, each milling blade having a longitudinally extending flange portion (42, 46, 47) inside the tubular body, the flange portion including a tab (46) for holding the blade within the tubular body. A radially inner surface (48) of each blade has a tapered surface for cooperating with a cylinderical mandrel (20) that is inserted into the tubular body, the mandrel having a taper corresponding to the taper on the blade such that the corresponding tapers frictionally abrade one another to wedge the blades radially outwardly of the tubular body. In a further embodiment of the invention two tapered rings are provided each having tapers for locating respective ends of a blade so that movement of the rings toward one another causes the blade to be moved radially outwardly. In such a further embodiment one of the rings is arranged to be flexible and the rings are biased toward one another by a compression spring.

Description: The present invention relates to subsurface well bore equipment and more particularly to an apparatus for milling away tubular conduits such as liners encased within well bores. There is a special need in the oil and gas industry for tools which can remove the casing in an oil and gas well, drill collars, drill pipe and jammed tools. This is accomplished from the surface with a tool on the end of a drill string. The drill string can range from hundreds to thousands of feet in length. Typically, the working area of the milling tool in a well is from three to ten thousand feet or more below the surface. In various operations at this subsurface point, a portion of the well casing may have to be removed so that drilling can be conducted in a different direction or a drill collar may have to be removed. One reason to remove casing is to permit the drilling of an additional well from the main well. Another use for the milling tools is to remove a tool jammed in the well. This latter use entails destroying the tool by milling through the tool and the borehole. This, then, reopens the hole so that drilling may be commenced. Milling tools have been used for many years in subsurface operations. Many of these tools have a lower pilot or guide section and an upper cutting section. These tools include pilot mills, drill pipe mills, drill collar mills and junk mills. These mills all have one thing in common, and that is, to remove some material or item from a well hole. Each of these mills accomplishes this function in the same way by reducing the item to shavings, hence, small chips. The various mills in use have different types of cutter blades. Most of these cutter blades, however, are permanently fixed to the outside surface of the tool by, for example, welding blades on the outer casing to perform the milling function. Once these blades are worn through, the milling tool then has to be replaced. This includes the entire body and connectors associated with the mill. The prior art is replete with examples of milling tools. An early example of a milling apparatus is found in U.S. Patent No. 2,855,994. This patent illustrates a number of radially extending milling blades that are metallurgically bonded to the outer casing of the body of the milling apparatus. The blades of the milling tool are oriented with respect to the length of the milling tool at different elevations such that the tool continues to perform the cutting function without flaring the pipe that the tool is cutting as the blades wear out. As heretofore indicated, once these blades wear out the tool needs to be replaced with a new tool. Another more recent patent relating to milling tools is U.S. Patent No. 4,717,290. This milling tool consists of a tool body which has a plurality of cutter blades extending from the body. Each cutter blade has a negative axial rake and essentially constant negative radial rake. Each cutter arm has a close packing of cylindrical cutting grade tungsten carbide inserts, each of the inserts being set at a lead angle of from 0 to 10 degrees. Each of the blades radially extending from the body of the milling tool is oriented in a spiral, or angled pattern, one from the other; each of the blades being equi-circumferentially spaced around the body of the tool. Again, as these blades wear away, the entire milling tool needs to be replaced including the body and the connecting ends, etc. There is a whole family of milling tools that have movably expandable arms that extend radially out from the body of the milling tool, the extending operation occurring down hole. U.S. Patent No. 3, 105,562 which discloses the features of the preamble of claim 1, is typical of these expanding type reamers and milling tools and forms the precharacterising clause of the subject claim 1. It is an object of the present invention to provide a pipe milling apparatus which obviates the need to replace the entire body of the milling apparatus by providing replaceable milling blades. According to this invention there is provided a pipe milling apparatus for milling and cutting pipe in energy exploration wells, said apparatus comprising: a tubular body having at least two circumferentially spaced longitudinal slots formed through the circumferential wall of said tubular body, a milling blade radially extending through each said slot, each said milling blade having a longitudinally extending flange portion inside said tubular body, which flange portion has at least one dimension larger than the slot, a radially inner surface of each blade having a tapered surface, and a cylindrical mandrel means for insertion into said tubular body, said mandrel means including taper means characterised in that said taper means has a taper corresponding to the taper on said tapered surface on said blade, said taper being in continuous contact with said blade tapered surface to support said milling blade, said tapered portion and tapered surface frictionally contacting against one another to wedge the blades radially outwardly of the tubular body such that a cutting surface of the blade moves parallelly to a longitudinal axis of said apparatus and when in such a wedging position opposing ends of said flange portion inside the tubular body extend over the slot to limit the extent of radial outward movement of said blades to prevent the blades from being removed outwardly from a respective slot. Preferably four equi-circumferentially spaced longitudinal slots are provided through which a corresponding blade extends. In one embodiment of the invention the mandrel means has a first end and a second pilot end the taper on said taper means being disposed between said first and second ends, the taper reducing in diameter from said second pilot end towards said first end, said first end being provided with a threaded connection, and retaining means is provided for securing said mandrel within said body. In said embodiment advantageously said body is prevented from rotation on said mandrel by key way means. In an alternative embodiment of the invention said cylindrical mandrel means comprises a cylindrical mandrel and said taper means comprises a tapered flexible ring and an axially spaced tapered rigid ring both said ring being slidingly located on said cylindrical mandrel a taper on each ring decreasing the diameter thereof toward the space between said rings, wherein the taper on said rings is arranged to cooperate with corresponding tapers on said blades so that relative movement between the rings facilitates radial movement of said blades. In said embodiment advantageously said flexible ring has a taper formed by a plurality of spring fingers and the rigid ring is biased toward the flexible ring by a spring means. Advantageously said body is connected to a bottom sub by a shouldered, screw threaded connection and conveniently a spacer cylinder is provided between the body and the mandrel said spacer cylirder being located between said bottom sub and said spring means for compressing said spring means. Preferably a collar is provided in the space between said rings on said mandrel said collar being attached to said mandrel for disassembly of said apparatus to move said rigid ring axially away from said flexible ring. Conveniently a stabiliser means is mounted on the body below, in operation, said blades. In a preferred embodiment said flange portion includes an extending tab protruding substantially perpendicularly to a leading, cutting surface extending longitudinally of each blade and substantially perpendicularly to the inner tapered surface on said blade, a pair of said tabs being positioned at each longitudinal end of said blades for engagement with said inside of said tubular body. Advantageously cutting means are provided on said cutting surface and said cutting means comprises tungsten carbide elements. Preferably either the cutting elements or the blades are angled to provide a negative rake angle with respect to a longitudinal axis of said apparatus. Advantageously negative rake angle is between 0 degrees and 20 degrees and preferably said negative rake angle is 7 degrees. The present invention obviates the need to return worn mills to the manufacturing facilities, cut off the portion remaining of the worn blades, heat up the whole boday, weld new blades to the body and subsequently dress each of these blades with cutting elements and grind the outside diameter of the mill before shipping out into the field again. Prior to this invention mill bodies cracked after repeated heating during redressing and subsequent cooling and mill bodies had to be rejected after few runs; mill blades could not be dressed in a controlled environment but only after they were welded to the body; also, a large number of mills were required to carry out a single job off-shore where sometimes more than 20 mill runs are required and logistics prevent shipping mills back to the workshop, redressing them and returning them to the rig. Mills according to the present invention do not have to be returned to manufacturing facilities for redressing; they can be disassembled at the rig and can, without applying any heat to the mill body, be equipped with new blades that were dressed in a controlled environment in the plant and that are individually ground to size. This reduces the number of mill bodies required for a single job and greatly increases the number of mill runs before a mill body has to be scrapped. The milling tool of the present invention is comprised of several components that when assembled, firmly lock a series of milling blades through slots in the body of the milling tool. When the blades become worn, the tool is simply disassembled, new blades are inserted through slots formed by a cylindrical housing from the inside of the housing and a central mandrel is then inserted within the housing, thereby locking each of the replaceable blades in place for further milling operations. The present invention, therefore, has an advantage over the prior art in that the cutting blades are easily replaceable. Still another advantage of the present invention over the prior art is that different types of milling blades may be utilized in the same body of the apparatus. Yet another advantage of the present invention over the prior art is that the blades are mechanically locked in place thereby obviating the need to weld the blades to the housing thereby compromising the integrity of the base metal of the blades and the cutting material secured thereto. The invention will now be described by way of example with reference to the accompanying drawings in which:- Figure 1 is a cross-section of one embodiment of a milling apparatus in accordance with this invention; Figure 2 is an exploded perspective view of the milling apparatus shown in Figure 1; Figure 3 is a partially cutaway view of the milling apparatus showing fixed pilot guide blades at the end of the apparatus; Figure 4 is a cross-sectional view along double arrow headed lines 4-4 of Figure 3 illustrating retention bolts that mechanically retain the mandrel within the surrounding housing if the mandrel should break during operation; Figure 5 is a side view of one of the replaceable cutter blades illustrating the tungsten carbide cutter discs mounted to the cutting surface of the blade; Figure 6 is a side view along double arrow headed line 6-6 of Figure 5 showing the tungsten carbide cutter discs mounted at a negative rake angle with respect to the longitudinal axis of the body of the pipe milling apparatus; and Figure 7 shows a longitudinal cross-section of part of another embodiment of the apparatus in accordance with this invention. In the Figures like reference numerals denote like parts. Referring to Figures 1 and 2, the milling apparatus 10 is shown inserted in a pipe encased well bore formed in a formation 11. The milling apparatus is connected to a drill string 17 (shown in phantom lines) at the top of the milling device. The milling device 10 is shown in contact with an end 19 of a metal well pipe 16. The milling apparatus 10 consists of a cylindrical body 12 having an upper threaded end 13 adapted to be connected to the drill string 17. The circumferential wall of the body 12 has four longitudinally extending slots 14 (shown in Figure 2) therethrough positioned between the end 13 and an open lower end 15 of the body 12. The lower end 15 has a series of equi-circumferentially spaced slots 27. These slots are designed to engage with pilot vanes 28 extending from a central mandrel 20. Four replaceable cutter blades 40 are each designed to be inserted through open end 15 of cylindrical body 12, the blades being subsequently pushed through slots 14 of the body 12 from the inside of the body. Tabs 46 and 47 (also particularly shown in Fiugures 5 and 6) are positioned at each end of the blades and oriented perpendicularly to cutter surface 43 and back surface 41 for preventing the blades 40 from being pushed all the way through the slots 14. The blade retention tabs 46 and 47 engage the inner wall 18 of the cylindrical body 12. The inner mandrel 20 has a body 22 which forms an inner fluid passage 24 that communicates with open end 13 of body 12. The passage is designed to transmit drilling fluid or "mud" through the milling apparatus 10 and serves to provide fluid to wash the cuttings or detritus from the ends 19 of the pipe casing 16 being milled. The downstream or bottom end 25 of mandrel 20 defines a finned pilot or guide end 25 of the apparatus 10. Blades 26 are welded to the end 25 of the mandrel 20 and the four blades 26 continue into longitudinal radially extending blades or fins 28. The blades are welded to the end 25 of the mandrel 20. The pilot end blades 26 and the extended fins 28 are welded along junction 31 formed between the blades and the outer surface of the mandrel body 22. The upstream end 29 of the four blades 28 extend within slots 27 formed in end 15 of cylindrical body 12 when the mandrel is inserted all the way into the cylindrical body 12. Each of the cutting blades 40 form a longitudinally extending angled surface 48. The surface is angled downwardly and radially outwardly from the longitudinal centerline of the milling apparatus 10. A conical surface 30 formed on the mandrel 20 is parallel with the angled surface 48 of the blade 40. The conical surface of the mandrel tapers from a large diameter at the pilot end 25 to a smaller diameter toward an opposite, threaded end 23. A locking nut 32 is threaded onto end 23 after the mandrel is inserted all the way into the body 12. When the mandrel is firmly inserted in the body 12, each of the blades 40 is firmly and mechanically locked within the slots 14 of the body 12. With reference now particularly to the exploded perspective view of Figure 2, the assembly procedure is readily discernible. The cutting blades 40 are inserted through the open end 15 of the body 12 and aligned with slots 14. When all of the four blades 40 are inserted through the slots 14 circumferentially spaced and preferably equi-circumferentially spaced around the body 12, the mandrel 20 is then inserted into the interior of the body 12. The longitudinally extending slots 28 equi-circumferentially spaced at 90 degree intervals around the end of the mandrel 25 are, of course, aligned with the slots 27 of the end 15 of the body 12. An O-ring 35 is first placed within a cavity formed in the end 23 of the mandrel 20. End 29 of the fins 28 are then inserted within the slots 27 and the nut 32 is threaded onto end 23 of the mandrel 20. Once the nut 32 is tightly screwed onto the end 23 of the mandrel 20, a split lock-ring 33 is snapped in place in a mating receptacle formed in the inner wall 18 of the body 12. Once the mandrel is securely positioned within the cylindrical body 12 each of the four cutters are mechanically locked to the body 12 and the milling apparatus is now ready for use to mill pipe downhole. Three mandrel retention bolts 34 are placed at 120 degree intervals around the mandrel and serve to prevent the mandrel from being ejected from the body 12 in the event the mandrel should be severed from the body 12 (see Figures 3 and 4). The mandrel retention bolts are inserted after the milling apparatus is assembled. The bolts 34 are positioned within enlarged holes 37 formed through body 12 to coincide with threaded holes formed in the mandrel body 22. Once the milling apparatus is assembled, the mandrel retention bolts are passed through the holes 37, the bolts indexing within the threaded holes in the mandrel. If the mandrel breaks, the head of the bolts 34 prevent the bottom portion of the mandrel from being ejected from the cylindrical body 12. Turning now to Figure 3, the lower pilot end 25 of the milling apparatus is illustrated. The lower end of the mandrel body 22 supports the pilot guide fins of the apparatus. The four pilot fins 26 are welded at end 25 along junction 31. The leading, or forward face, of the pilot fins 26 have, for example, an abrasive coating that facilitates removal of detritus that may be preventing the milling apparatus from seating on the top 19 of the casing 16. Each of the welded on tips 26 continues into longitudinal fins 28 welded to the mandrel body 22. As heretofore stated, end 29 of the fins 28 registers within slots 27 formed in the end of the cylindrical body 12. Figure 4 is a section taken through Figure 3 showing the positions of the mandrel retention bolts 34 in the body 22 of the mandrel. Figure 5 shows a side view of the separate cutting blades 40. Each blade has a cutting face 43 formed on a body 42, the angled inner surface 48 being perpendicular to the cutting face 43. The cutting surface 43 has a series of radially extending slots 44 formed in the leading, in use, face 43. Referring now to Figure 6, the slots 44 are angled downwardly and rearwardly with respect to the longitudinal axis of the milling apparatus, the angle being a negative rake angle with respect to the axis. The angle of each of the slots may be between 0 degrees and 20 degrees negative rake angle, but preferably 7 degrees. A multiplicity of, for example, tungsten carbide disc 45 are metallurgically bonded within the slots 44. Each of the multiplicity of tungsten carbide cutters are aligned substantially longitudinally to intersect the end 19 of the casing 16 to be milled thereby providing maximum cutting action to mill the casing. The tungsten carbide discs may, for example, be a Grade 363 or HS6 manufactured by RTW (Rogers Tool Works). The manufacturer is located in Rogers, Arkansas. It should be understood that other types of cutters may be utilized while remaining within the scope of the present invention. The tungsten carbide discs may be brazed to the blade 40 within a brazing furnace at tightly controlled temperatures to effect a maximum bond between the tungsten carbide discs and the slots 44 formed in cutting face 43 of the replaceable blades 40. This brazing process is well known in the art and the foregoing controlled brazing process maximizes the strength of the bond between the tungsten carbide and the replaceable blades without degradation of the blades. One or more radially disposed chip breaker ridges as described in our co-pending EPA-90301967.7 may be formed on a cutting surface of the individual tungsten carbide cutters (not shown). The chip breakers serve to break up long "tails" of cuttings removed from end 19 of the steel pipe casing 16 during operation of the milling apparatus 10 in the borehole. The cuttings, if not kept to a small size, could bind between the drill pipe 17 and the borehole 11 preventing the mud from removing the cuttings. Where the milling apparatus is to be used with other drill string components that are added to the bottom of the mill and which may require high axial pulling or pushing loads, then there may be a mechanical strength problem with the above described tool owing to the reduced diameter threaded end portion 23 of mandrel 20 engaging body 12. In such instances it may be desired to have a larger shouldered connection at the top and bottom of the apparatus providing a larger diameter for connection to the body and a bottom sub. In the embodiment now to be described the key type torque transfer of blades 28 within slots 27 is avoided. Referring now particularly to Figure 7, a body 120 has four equi-circumferentially spaced apertures for location of blades 140. The blades 140 have tabs 46, 47 similarly to the embodiment of Figures 1-6. The blades in the embodiment of Figure 7 are provided with tungsten carbide cutting elements 405 of the same grade tungsten carbide as the discs 45 except that the elements 405 are rectangular or square in shape and are located on the respective blades in a "brick work" fashion. The elements 405 are arranged to cut at a negative rake angle of between 0-20°, preferably 7°. The body 120 has an upward facing (in use) shouldered box thread 121 to connect the body to a drill string and a shouldered downward facing connection 122 having an internal screw thread to which is connected a bottom sub 400 having a corresponding mating external screw thread, a shoulder 123 of the bottom sub 400 abutting an end of the body 120. A mandrel 200 is secured by a screw thread 201 to the bottom sub 400 and the body 120, mandrel 200 and bottom 400 each have an internal bore for mud circulation. The bottom sub 400 supporting the mandrel 200 acts as a link between the milling apparatus and the next lower component of the bottom hole assembly (not shown). The equi-circumferentially disposed blades 140 have axially disposed, spaced, internal surfaces 141, 142 upon which are oppositely angled tapers such that the tapers on the blades increase radially outwardly toward the opposing ends thereof. The taper 141 is located on a tapered flexible ring 406 having a cooperating tapered surface with surface 141, the ring 406 being slidably located on the mandrel 200 and sealed to the mandrel by an O-ring 411 and to the body 120 by an O-ring 412. The O-rings 11 and 12 form a seal between the higher pressure of the mud stream being pumped down inside the apparatus and the mud flowing back toward the surface on the outside of the mill. The ring 406 is located in an internal shouldered portion 125 of the body 120. The ring 406 may be made of thin steel or have a solid ring of constant diameter steel with a plurality of tapered flexible spring fingers in abutment with the surface 141 of the blade 140. A tapered rigid ring 405 having a taper corresponding to the surface 142 is axially spaced from and faces the ring 406 and supports the opposite end of the blade from the ring 406, the ring 405 also being slidably located on the mandrel 200. The ring 405 is biased toward the ring 406 by a compression spring 408 formed by a plurality of spring discs. The spring 408 is located between the body 120 and the mandrel 200 and force is exerted on the spring by a spacer cylinder 409 located between body 120 and mandrel 200 as the cylinder 409 is moved axially upward when the bottom sub 400 is screwed into the mill body 120. A stabiliser sleeve 407 having a tapered connection 410 on the body 120 is located just below the lower end of the blades 140 on the outside of the body to keep the mill centrally located in a casing that is being milled. The apparatus of Figure 7 is assembed by the following steps: The O-rings 411 and 412 are located in groves in the flexible ring 406 and the ring 406 is inserted into the mill body 120. A sub-assembly is prepared by sliding the tapered rigid ring 405, the disc springs 408 and the spacer cylinder 409 over the lower part of the mandrel 200 and the mandrel 200 is screwed into the bottom sub 400 using a pipe wrench as is conventionally available on a rig. After the stabiliser sleeve 407 has been made up to the outside of the mill body 120, the blades 140 are inserted from inside the mill body through the slots and brought into contact with the previously installed flexible ring 406. The already prepared sub-assembly is guided into the bottom of the mill body. The top section of the mandrel 200 is inserted through the flexible ring 406 and seals against ring 411. As the sub-assembly moves further axially, so the tapered pin thread 122 of the bottom sub 400 is connected to the bottom box thread of the mill body 120. As the thread of the bottom sub enters the box thread of the mill body, the spacer cylinder 409 pushes against the disc springs 408 which in turn push the tapered rigid ring 405 against the mill blades 140. Conventional rotary tongs are used to achieve the high torque required to compress the stiff disc springs 408 that are necessary to lock the blades radially open while also obtaining the appropriate compression at the shoulder 123 of the connection between bottom sub 400 and the mill body 120. The tapered flexible ring 406 is just sufficiently flexible to distribute the radial forces of the taper substantially evenly to all the blades 140 so that all the blades are properly held in place. Without the compensation provided by the flexible ring 406 some of the blades could become loose while other blades are held tight because of differences in the dimension between the individual blades used as a result of manufacturing tolerances. The tapered rigid ring 405, as described above, is pushed against the lower portion of the mill blades 140 by the disc springs 408 which compensate for some wear on the gripping surfaces during milling and overall dimensional differences caused by the forenoted manufacturing tolerances of the mill components. A collar 413, which may be integrally formed or fixedly secured or a snap ring in a groove, is provided on the outer circumference of the mandrel 200 so that in disassembly, when the mandrel is moved to the right as shown in the Figure 7 so the collar pushes on the tapered rigid ring 405 to move the ring 405 away from the tapered bottom end of the mill blades 140. By such an expedient, if the ring 405 should become locked to the blades then the collar will ensure that the blades can collapse radially inwardly. By the embodiment of Figure 7 axial loads are transferred from the top connection through the mill body 120 and via the top of the body slots into the mill blades. If it is necessary to put weight on components of the bottom hole assembly below the bottom sub 400, for example to pull on the bottom hole components or to jar them free if they are stuck then strong, oil-field type shouldered connections are provided to withstand the necessary forces. Instead of the slots 14 being parallel with the apparatus longitudinal axis, each of the slots 14 in the cylindrical body 12 could alternatively be angled at a negative rake angle between 0 degrees and 15 degrees with respect to an axis of the milling apparatus 10. Although the slots 14 and associated blades 40 or 140 are preferably equi-circumferentially spaced, it will be realised by those skilled in the art that such equi-spacing is not essential for operation of the invention. The tungsten carbide cutters 45 could be brazed directly onto cutting surface 43 of the blades or into slots, the surface 43 and the bottom of the slots being parallel to the back surface 41 in such an alternative.

Claims: A pipe milling apparatus (10) for milling and cutting pipe (16) in energy exploration wells, said apparatus comprising: a tubular body (12; 120) having at least two circumferentially spaced longitudinal slots (14) formed through the circumferential wall of said tubular body, a milling blade (40; 140) radially extending through each said slot, each said milling blade having a longitudinally extending flange portion (42, 46, 47) inside said tubular body, which flange portion has at least one dimension larger than the slot, a radially inner surface (48) of each blade having a tapered surface, and a cylindrical mandrel means (20; 200, 405, 406) for insertion into said tubular body, said mandrel means including taper means (30; 405, 406) characterised in that said taper means (30; 405, 406) has a taper corresponding to the taper on said tapered surface on said blade, said taper being in continuous contact with said blade tapered surface to support said milling blade, said tapered portion and tapered surface frictionally contacting against one another to wedge the blades radially outwardly of the tubular body such that a cutting surface (43) of the blade moves parallelly to a longitudinal axis of said apparatus and when in such a wedging position opposing ends of said flange portion (42, 46, 47) inside the tubular body extend over the slot to limit the extent of radial outward movement of said blades to prevent the blades from being removed outwardly from a respective slot. A pipe milling apparatus as claimed in claim 1 wherein four equi-circumferentially spaced longitudinal slots (14) are provided through which a corresponding blade (40; 140) extends. A pipe milling apparatus as claimed in claim 1 or 2 wherein the mandrel means (20) has a first end (23) and a second pilot end (25, 26), the taper on said taper means (30) being disposed between said first and second ends, the taper reducing in diameter from said second pilot end towards said first end, said first end being provided with a threaded connection, and retaining means (32) is provided for securing said mandrel (20) within said body (12). A pipe milling apparatus as claimed in claim 1 or 2 wherein said cylindrical means comprises a cylindrical mandrel (200) and said taper means comprises a tapered flexible ring (406) and an axially spaced tapered rigid ring (405), both said rings (405, 406) being slidingly located on said cylindrical mandrel (200), a taper on each ring decreasing the diameter thereof toward the space between said rings, wherein the taper on said rings is arranged to cooperate with corresponding tapers (141, 142) on said blades (140) so that relative movement between the rings (405, 406) facilitates radial movement of said blades (140). A pipe milling apparatus as claimed in claim 4 wherein said flexible ring (406) has a taper formed by a plurality of spring fingers. A pipe milling apparatus as claimed in claim 4 or 5 wherein the rigid ring (405) is biased toward the flexible ring (406) by a spring means (408). A pipe milling apparatus as claimed in claim 6 wherein said body (120) is connected to a bottom sub (400) by a shouldered, screw threaded connection (122, 123). A pipe milling apparatus as claimed in claim 7 wherein a spacer cylinder (409) is provided between the body (120) and the mandrel (200), said spacer cylinder being located between said bottom sub (400) and said spring means (408) for compressing said spring means (408). A pipe milling apparatus as claimed in any of claims 4 to 8 inclusive wherein a collar (413) is provided in the space between said rings (405, 406) on said mandrel (200), said collar (413) being attached to said mandrel for disassembly of said apparatus to move said rigid ring (405) axially away from said flexible ring (406). A pipe milling apparatus as claimed in any preceding claim wherein a stabiliser means (407) is mounted on the body (120) below, in operation, said blades (140). A pipe milling apparatus as claimed in claims 1 to 3 wherein said body (12) is prevented from rotation on said mandrel (20) by key way means (27, 28). A pipe milling apparatus as claimed in any preceding claim wherein said flange portion includes an extending tab (46, 47) protruding substantially perpendicularly to a leading, cutting surface (43) extending longitudinally of each blade and substantially perpendicularly to the inner tapered surface (48) on said blade, a pair of said tabs being positioned at each longitudinal end of said blades for engagement with said inside of said tubular body. A pipe milling apparatus as claimed in claim 12 wherein cutting means (44, 405) are provided on said cutting surface and said cutting means comprises tungsten carbide elements. A pipe milling apparatus as claimed in claim 13 wherein either the cutting elements or the blades are angled to provide a negative rake angle with respect to a longitudinal axis of said apparatus. A pipe milling apparatus as claimed in claim 14 wherein said negative rake angle is between 0 degrees and 20 degrees. A pipe milling apparatus as claimed in claim 14 wherein said negative rake angle is 7 degrees.

Inventors: DESAI PRAFUL C, DESAI, PRAFUL C.
Applicants: SMITH INTERNATIONAL, SMITH INTERNATIONAL, INC.
Application year: 1990
Main classification: E21B10
IPC codes: E21B10, E21B29