Titanium-aluminium based lightweight, heat resisting material

Abstract: A Ti-Al based lightweight-heat resisting material containing, by weight percentage, 30 to 42 % of Al, 0.1 to 2 % of Si, 0.1 to 5% of Nb and the balance being substantially Ti. The addition of Si and Nb markedly improved the oxidation resistance of Ti-Al alloys.

Description: This invention relates to a Ti-Al based lightweight heat-resisting material, and more particulary to the improvement in its oxidation resistance. In recent years, high-speed reciprocating members such as engine valves, pistons, rocker arms and the like, or high-speed rotating members such as the turbine blades of gas turbines or jet engines and turbo charger rotors and the like, have with the development of high-powered and highly efficient engines come to be required more and more to be light and heat-resistant. In accordance with those requirements, many studies and much development of materials for such members have been actively undertaken. At the present time, Ni-based superalloys are used mainly as materials for high-speed moving members. In addition, titanium alloys or ceramic materials are used. However, Ni-based superalloys and ceramic materials lack reliability as a material for such members because Ni-based superalloys are disadvantageously heavy in weight and ceramic materials are inferior in toughness. Therefore, Ti-Al based materials mainly consisting of an intermetallic compound Ti-Al have been attracting interest lately. Ti-Al based materials are superior to Ni-based superalloys in lightness and also surpass ceramic materials in toughness. However, Ti-Al based materials are inferior in oxidation resistance. For this reason they have not been put into practical use as yet. EP-A-0363598 discloses a heat-resistant Ti-Al alloy consisting of from 29 to 35 wt% Al, 0.5 to 20 wt% Nb, at least one element selected from 0.1-1.8 wt% Si and 0.3-5.5 wt% Zr, and a balance of titanium and incidental impurities. The present invention was made in view of the aforementioned problems of the prior art and aims to provide a Ti-Al based lightweight heat-resisting material having excellent oxidation resistance as well as being tough and light in weight. Accordingly, the present invention provides a Ti-Al based lightweight heat-resisting material containing by weight percentage from 30 to 42% of Al, 0.1 to 2% of Si, 0.1 to 0.4% of Nb and a balance of Ti and incidental impurities. Embodiments of the present invention will now be described by way of example only, with reference to the accompanying drawings, in which:- Figure 1(a) and Figure 1(b) are photomicrographs showing microstructures of Ti-Al based materials; Figure 2 is a graph showing the thermal cyclic pattern applied to specimens in the oxidation resistance test; and Figure 3 is a graph showing the relationship between the Al content and the oxidation gain obtained through the oxidation resistance test. The inventors in the process of making this invention experimented by adding Si and Nb independently into a Ti-Al based material. As a result of that experimental work, it was found that the oxidation resistance of Ti-Al based materials is improved by the addition of Si or Nb. However, the degree of improvement in oxidation resistance is not completely satisfactory. By including Si up to 3% independently, the oxidation gain of the Ti-Al based material is merely reduced to one-third of that of the Si-free material, and by including Nb up to 1% independently, the oxidation gain of the material is merely reduced to one-quarter of that of the Nb-free material. The inventors then tried to make Si coexist with Nb, and it was found that the oxidation resistance of Ti-Al based material is improved remarkably by the synergistic effect of Si and Nb. This invention was accomplished in accordance with such knowledge. The main essence of the invention is to add those elements within a prescribed range in the Ti-Al based material as described above. Although the detailed reason why the oxidation resistance of Ti-Al based materials is improved remarkably by the coexistence of these elements is not yet clear, it has been confirmed phenomenally that the thickness of an oxide film formed on the surface of Ti-Al based material containing Si and Nb decreases remarkably as compared with that material in which those elements are not contained. For example, Figure 1(a) shows a microphotograph at the outer layer of a Ti-Al based material in which 1% Si and 1% Nb are added to a Ti-Al based material containing 33.5% of Al, and Figure 1(b) shows a microphotograph at the outer layer of a Ti-Al based material free from Si and Nb. Figure 1(a), although not in accordance with the present invention, is included to illustrate the marked improvement in the oxidation resistance of a Ti-Al based material including both Si and Nb. It is clear from a comparison of Figures 1(a) and 1(b) that the thickness of the oxide film can be decreased remarkably by the addition of both the elements Si and Nb. In addition to the above, it is also confirmed that the oxide film formed on a Ti-Al based material containing Si and Nb (the oxide film shown in Figure 1(a)) is extremely difficult to scale off from the surface of the material compared to the oxide film formed on a Ti-Al based material in which those elements are not contained (the oxide film shown in Figure 1(b)). It seems that these are the reasons why the oxidation resistance of the Ti-Al based material is improved. The reason why the chemical composition of the Ti-Al based material according to this invention is limited will be described below in detail. Al is an element forming an intermetallic compound together with Ti. It is necessary to include not less than 30%. When the Al content is less than 30%, too much Ti₃Al is formed and the ductility and the toughness of the material at room temperature are degraded. Further, the oxidation resistance of the material is degraded. Ti₃Al improves the cold ductility so far as it exists in proper quantity. However, Ti₃Al brings deterioration of said characteristics when it exists in an amount greater than the proper range. When the Al content is more than 42%, Al₃Ti is formed in large quantities and the cold ductility and toughness are degraded. Accordingly, in this invention the Al content is limited to a range of from 30 to 42 wt%. In addition, the range of from 31 to 36 wt% Al is more preferable. Si is an indispensable element for improving the oxidation resistance. The oxidation resistance is improved sharply by including not less than 0.1% Si in the coexistence of Nb according to the synergistic effect of Si and Nb. However, it is impossible to obtain the same effect when the Si content is less than 0.1%. When the Si content is more than 2% silicides are formed in abundance and the cold ductility and toughness are degraded. For this reason, Si is contained within a range of from 0.1 to 2.0 wt% in this invention. However, the range of from 0.2 to 1 wt% is more preferable in regard to the Si content. Nb is an element for improving the oxidation resistance in a similar manner to Si, and it is necessary to include at least 0.1% of Nb. When the Nb content is less than said value, it is impossible to obtain a sufficient effect for improving the oxidation resistance. Although the oxidation resistance is improved as the Nb content increases, an upper limit of the Nb content is defined as 0.4%. When Nb is contained in a greater amount, the specific gravity of the Ti-Al based material increases because the density of Nb is greater than that of Al or Ti. Accordingly, an advantage of the Ti-Al based material, which is originally characterised by lightness, is nullified. In addition to the above, a further disadvantage is that the cost of the raw material increases with the addition of a large quantity of Nb which is very expensive. Examples The following examples illustrate the present invention without limiting it. Examples of a Ti-Al based lightweight heat-resisting material according to this invention are described below together with comparative examples in order to make clear the characteristics of this invention. By using sponge titanium and high purity granulated aluminum as raw materials, Ti-Al based materials were melted in an atmosphere of Ar using a plasma skull crucible furnace to obtain 100mm diameter 15kg ingots having chemical compositions as shown in Table 1. The respective ingots were subjected to a heat treatment at 1300°C for 24 hours and cooled in a furnace, from which specimens of 3mm (thickness) x 10mm (width) x 25mm (length) were cut out. The specimens were subjected to the following oxidation resistance test. The results of that test are shown in Table 1. [Oxidation resistance test] Method : measuring an oxidation gain caused by cooling down after heating up to 900°C repeatedly Testing apparatus : kanthal furnace with thermo-regulator Testing condition : 900°C/96 hours (heating time) Number of repetitions for heating and cooling : 192 cycles Atmosphere : synthetic air of which dew point is 20°C Heating-cooling pattern : repeatedly cooling down to 180°C after heating up to 900°C and maintaining for 30 minutes as shown in Figure 2. No. Chemical composition(wt%) Oxidation gain (g/m²) Aℓ Si Nb Ti Example 1 30.3 0.13 0.15 Bal. 92 2 33.8 0.11 0.13 Bal. 96 3 33.4 1.8 0.12 Bal. 61 4 35.8 0.3 0.4 Bal. 21 5 41.7 0.15 0.14 Bal. 43 Comparative Example 1 30.5 - - Bal. 493 2 33.6 - - Bal. 413 3 36.2 - - Bal. 235 4 42.0 - - Bal. 214 5 30.1 1.8 4.7 Bal. 46 6 33.3 0.12 4.7 Bal. 66 7 33.2 1.9 4.8 Bal. 27 8 33.5 0.3 0.5 Bal. 43 9 33.1 1.0 0.9 Bal. 33 10 41.7 1.9 4.7 Bal. 16 Figure 3 shows the relationship between the Al content and the oxidation gain obtained from the results shown in Table 1. Table 2 shows the effect of including Si and Nb in the Ti-Al based material in an easy-to-read manner obtained by rearranging the results in in Table 1. Si and Nb contents Ratio of oxidation gain against that of Si and Nb-free material 0.1 Si-0.1 Nb 1/4 ∼ 1/5 0.1 Si-5 Nb 1/6 ∼ 1/7 2 Si-0.1 Nb 1/6 ∼ 1/7 0.3 Si-0.5 Nb 1/10 ∼ 1/11 1 Si- 1 Nb 1/13 2 Si- 5 Nb 1/11 ∼ 1/15 As apparent from the results, the oxidation gain decreases remarkably in a state in which Si and Nb coexist. When Si and Nb are included independently, the inhibitive effect against oxidation gain is insufficient as described above. For example, when Si is contained in an amount up to 3% the oxidation gain is about one-third of that of Si-free material, and when Nb is contained in an amount up to 1% the oxidation gain is about one-quarter of that of Nb-free material. Although examples according to this invention have been described in detail, this is only one instance, therefore this invention may be made in the form given with various changes according to the knowledge of those skilled in the art without departing from the scope of this invention defined in the appended claims.

Claims: A Ti-Al based lightweight heat-resisting material containing by weight percentage from 30 to 42% of Al, 0.1 to 2% of Si, 0.1 to 0.4% of Nb and a balance of Ti and incidental impurities. A Ti-Al based material as defined in claim 1, including by weight percentage from 31 to 36% of Al. A Ti-Al based material as defined in claim 1 or claim 2, including by weight percentage from 0.2 to 1% of Si.

Inventors: SAYASHI MAMORU C O NISSAN MOTO, SHIMIZU TETSUYA, SAYASHI, MAMORU, C/O NISSAN MOTOR COMPANY LIM., SHIMIZU, TETSUYA
Applicants: DAIDO STEEL CO LTD, NISSAN MOTOR, DAIDO TOKUSHUKO KABUSHIKI KAISHA, NISSAN MOTOR COMPANY LIMITED
Application year: 1990
Main classification: C22C14
IPC codes: C22C14