Process for producing optically active alcohol

Abstract: A process for producing an optically active alcohol of the formula wherein R⁴ and R⁵ are different from one another and each is a C₁₋₆ alkyl group, a C₆₋₁₇ aryl group, a C₇₋₁₁ aralkyl group or a 2-substituted-1-triazoleethylene group represented by the general formula (III) (R⁶ is a halogen- or halomethyl-substituted or unsubstituted phenyl group or a cycloalkyl group) comprises bringing each of (A) an optically active amino alcohol represented by the general formula (I) wherein R¹ is an aryl group selected from a phenyl group optionally substituted with halogen, C₁₋₅ alkyl, C₁₋₅ alkoxy, cyano, C₇₋₁₀ aralkoxy, C₆₋₁₀ aryloxy or C₁₋₆ alkoxycarbonyl and a naphthyl group optionally substituted with halogen, C₁₋₅ alkyl, cyano, C₁₋₅ alkoxy or C₁₋₅ alkoxycarbonyl, R² is a C₁₋₄ alkyl group, R³ is a hydrogen atom or a C₁₋₄ alkyl group, and the carbon atoms having a mark * are each an asymmetric carbon atom and an acid, or a salt of the optically active amino alcohol (I) and an acid; (B) a metal borohydride; and (C) water; into contact with a prochiral ketone represented by the general formula (II) wherein R⁴ and R⁵ are as defined above.

Description: The present invention relates to a process for producing an optically active alcohol. More particularly, the present invention relates to a process for producing an optically active alcohol by reducing a prochiral ketone with a boron hydride type reducing agent modified with an optically active amino alcohol represented by the general formula (I) wherein R 1 is an aryl group, R 2 is a lower alkyl group, R 3 is a hydrogen atom or a lower alkyl group, and the carbon atoms having a mark * are an asymmetric carbon atom. We have found that optically active boron hydride type reducing agents obtained by reacting an optically active amino alcohol (I) with an acid and a metal borohydride are useful as asymmetric reducing agents for reducing ketones to obtain optically active corresponding alcohols. The finding was disclosed in, for example, JP-A-59-184168, JP-A-61-68471, JP-A-61-18722, JP-A-62-10024, US-A-4760149, EP-A-0171175, EP-A-0142566 and EP-A-0170350. We have also made a further study of the process of producing an optically active alcohol by the use of a boron hydride type reducing agent modified with the optically active amino alcohol (I). As a result, it was found that an optically active alcohol can be produced very efficiently by reacting a prochiral ketone compound with (1) a salt between the optically active amino alcohol (I) and an acid, and (2) a metal borohydride in the presence of (3) water. According to the present invention, there is provided a process for producing an optically active alcohol represented by the general formula (IV) wherein R 4 and R 5 are different from one another and each is a C 1-6 alkyl group, a C 6-17 aryl group, a C 7-11 aralkyl group or a 2-substituted-1-triazoleethylene group represented by the general formula (III) (R 6 is a halogen- or halomethyl-substituted or unsubstituted phenyl group or a cycloalkyl group) by reducing a prochiral ketone compound represented by the general formula (II) wherein R 4 and R 5 are as defined above with a boron hydride type asymmetric reducing agent modified with an optically active alcohol represented by the general formula (I) wherein R 1 is an aryl group selected from a phenyl group optionally substituted with halogen, C 1-5 alkyl, C 1-5 alkoxy, cyano, C 7-10 aralkoxy, C 6-10 aryloxy or C 1-6 alkoxycarbonyl and a naphthyl group optionally substituted with halogen, C 1-5 alkyl, cyano, C 1-5 alkoxy or C 1-5 alkoxycarbonyl, R 2 is a C 1-4 alkyl group, R 3 is a hydrogen atom or a C 1-4 alkyl group, and the carbon atoms having a mark * are each an asymmetric carbon atom, which process comprises bringing (1) the prochiral ketone into contact with each of the following individual components (2) a salt of an optically active amino alcohol represented by the general formula (I) and an acid, present as the salt or in situ as a mixture of the optically active amino alcohol represented by the general formula (I) and the acid, (3) a metal borohydride, (4) a solvent, (5) a secondary or tertiary alcohol, and (6) water; the molar ratio of the said amino alcohol-acid salt (2):the prochiral ketone (1) falling within the range of from 0.3:1 to 1:1 and the molar ratio, in terms of boron, of the metal borohydride (3):the said amino alcohol acid salt (2) falling within the range of from 1.25:1 to 5:1. The process may be carried out by reacting the ketone compound (II) with a salt between the optically active amino alcohol (I) and an acid, and a metal borohydride in the presence of water. Processes embodying present invention are described in more detail below. The asymmetric reducing agent used in the present invention is prepared from the optically active amino alcohol (I). The substituent R 1 in the optically active amino alcohol (I) is a phenyl group which may be substituted with halogen, C 1-5 alkyl, C 1-5 alkoxy, cyano, C 7-10 aralkyloxy, C 6-10 aryloxy or C 1-6 alkoxycarbonyl, or a naphthyl group which may be substituted with halogen, C 1-5 alkyl, cyano, C 1-5 alkoxy or C 1-5 alkoxycarbonyl. Specific examples of R 1 are aryl groups such as phenyl, p-tolyl, m-tolyl, o-tolyl, 1-naphthyl, 2,5-dimethylphenyl, 2,5-diethylphenyl, 2,4,6-trimethylphenyl, 2-methoxyphenyl, 2-ethoxyphenyl, 2-propoxyphenyl, 2-isopropoxyphenyl, 2-butoxyphenyl, 2-secbutoxyphenyl, 2-cyclopentyloxyphenyl, 2-cyclohexyloxyphenyl, 2-benzyloxyphenyl, 2-phenoxyphenyl, 2,4-dimethoxyphenyl, 2,4-dipropoxyphenyl, 2,4-dibutoxyphenyl, 2,5-dimethoxyphenyl, 2,5-diethoxyphenyl, 2,5-diisopropoxyphenyl, 2,5-dibutoxyphenyl, 2,4,6-trimethoxyphenyl, 2-methoxy-5-methylphenyl, 2-ethoxy-5-ethylphenyl, 2-methoxy- 5-isopropylphenyl, 2-methoxy-5-tert-butylphenyl, 2-cyanophenyl, 3-cyanophenyl, 4-cyanophenyl, 2-ethoxy-5-methylphenyl, 2-ethoxy-5-tertbutylphenyl, 2-propoxy-5-methylphenyl, 2-propoxy-5-ethylphenyl, 2-isopropoxy-5-methylphenyl, 2-isopropoxy-5-isopropylphenyl, 2-isopropyl-5-tert-butylphenyl, 5-chloro-2-methoxyphenyl, 5-chloro-2-ethoxyphenyl, 5-chloro-2-propoxyphenyl, 5-chloro-2-isopropoxyphenyl, 2-methoxycarbonylphenyl and 2-ethoxycarbonylphenyl. Of these, phenyl and 2,5-dimethoxyphenyl are preferred. The substituent R 2 is a lower alkyl group having 1-4 carbon atoms, namely methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl or tert-butyl. The substituent R 3 may be, for example, a hydrogen atom or the same lower alkyl group as mentioned for R 2 . Specific examples of the optically active amino alcohol (I) are 2-amino-1-phenyl-1-propanol, 2-amino-1-(2,5-dimethylphenyl)-1-propanol, 2-amino-1-(2-methoxyphenyl)-1-propanol, 2-amino-1-(2,5-dimethoxyphenyl)-1-propanol, 2-amino-1-(2,5-diethoxyphenyl)-1-propanol, 2-amino-1-(2-ethoxyphenyl)-1-propanol, 2-amino-1-(2-methoxy-5-methylphenyl)-1-propanol, 2-amino-1-(α-naphthyl)-1-propanol, 2-amino-1-(2-phenoxyphenyl)-1-propanol, 2-amino-1-(2-isopropoxyphenyl)-1-propanol, 2-amino-1-(2-propoxyphenyl)-1-propanol, 2-amino-1-(2-benzyloxyphenyl)-1-propanol, 2-amino-1-(2,4-dimethoxyphenyl)-1-propanol, 2-amino-1-(5-chloro-2-methoxyphenyl)-1-propanol, 2-amino-1-(2,5-dipropoxyphenyl)-1-propanol and ephedrine. The acid may be, for example, a mineral acid such as hydrochloric acid, sulfuric acid, nitric acid or phosphoric acid; a carboxylic acid such as acetic acid; or an organic sulfonic acid such as p-toluenesulfonic acid. The salt of the optically active amino alcohol (I) and an acid may be, for example a salt of the optically active amino alcohol (I) and one of the above acids. In the present process, the salt may be used as such, or may be formed from the optically active amino alcohol (I) and an acid in the system and successively used. The metal borohydride may be, for example, sodium borohydride, potassium borohydride, lithium borohydride or zinc borohydride. Sodium borohydride is ordinarily used because of its high availability. The substituents R 4 and R 5 in the ketone compound represented by the general formula (II) may be, for example, aryl groups having 6-17 total carbon atoms such as phenyl, halogen-substituted phenyl (e.g. o-, m- and p-chlorophenyls, o-, m-, p-bromophenyls, o-, m- and p-fluorophenyls, 2,3-, 2,4-, 2,5- and 2,6-dichlorophenyls), phenyl substituted with C 1-6 alkyl (e.g. o-, m- and p-methylphenyls, o-, m- and p-ethylphenyls, o-, m- and p-butylphenyls, 2,3-, 2,4-, 2,5- and 2,6-dimethylphenyls), phenyl substituted with C 1-6 alkoxy (e.g. o-, m- and p-methoxyphenyls, o-, m- and p-ethoxyphenyls, o-, m- and p-propoxyphenyls), benzyloxy-substituted phenyl (e.g. o-, m- and p-benzyloxyphenyls, 2-benzyloxy-3-methylphenyl, 2-benzyloxy-4-methylphenyl, 2-benzyloxy-5-methylphenyl, 2-benzyloxy-5-tert-butylphenyl, 2-benzyloxy-3-methoxyphenyl, 2-benzyloxy-4-methoxyphenyl, 2-benzyloxy-5-methoxyphenyl, 2-benzyloxy-3,5-dichlorophenyl), α-naphthyl, β-naphthyl, C 1-6 lower alkyl groups (e.g. methyl, ethyl, propyl, butyl, pentyl, cyclopentyl, hexyl, cyclohexyl, chloromethyl, bromomethyl, fluoromethyl, iodomethyl, 1-chloroethyl, 2-chloroethyl, 1-bromoethyl, 2-bromoethyl, 1-fluoroethyl, 1-chloropropyl, 3-chloropropyl, 1-bromopropyl, and 1-bromo-1-methylethyl), and C 7-11 aralkyl groups [e.g. benzyl, o-, m- and p-tolylmethyls, (o-, m- or p-ethylphenyl)methyl, (2,3-, 2,4-, 2,5- or 2,6-dimethylphenyl)methyl, 2-phenylethyl, 2-(o-, m- or p-tolyl)ethyl, (2,3-, 2,4-, 2,5- or 2,6-dimethylphenyl)ethyl, 3-phenylpropyl, (α-naphthyl)methyl and (β-naphthyl)methyl]. The substituent R 6 may be, for example, a 2-substituted-1-triazoleethylene group having, as the 2-substituent, phenyl, chlorophenyl, bromophenyl, dichlorophenyl, dibromophenyl, trifluoromethylphenyl, trichloromethylphenyl, tribromomethylphenyl or cyclohexyl. Typical examples of the ketone compound (II) are acetophenone, 2-chloroacetophenone, 2'-chloroacetophenone, 3'-chloroacetophenone, 4'-chloroacetophenone, propiophenone, 3-chloropropiophenone, butyrophenone, 4-chlorobutyrophenone, 2-bromoisobutyrophenone, isobutyrophenone, α-acetonaphthone, β-acetonaphthone, phenyl benzyl ketone, phenyl p-tolylmethyl ketone, phenyl m-tolylmethyl ketone, phenyl o-tolylmethyl ketone, 2-butanone, 2-pentanone, 2-hexanone, 3-hexanone, 2-heptanone, 2-octanone, 1-phenyl-2- (1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one, 1-(4-chlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one, 1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one, 1-cyclohexyl-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one, 1-(4-trifluoromethylphenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one, 1-(3-bromophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one and 1-(4-fluorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one. A method is now explained wherein the salt between the optically active amino alcohol (I) and the acid and the metal borohydride are reacted with the ketone compound (II) in the presence of water. The reaction is effected in the presence of a solvent. The solvent can be any unless it takes part in the reaction. Examples are aromatic hydrocarbons such as benzene, toluene, xylene and chlorobenzene; halogenated hydrocarbons such as methylene chloride, 1,2-dichloroethane, chloroform and carbon tetrachloride; ethers such as diethyl ether, tetrahydrofuran, diglyme and dioxane; and their mixtures. The solvent is used in an amount, ordinarily, of 1-50 parts by weight per part by weight of the ketone compound (II). An alcohol is used in combination with the above solvent. The use of a secondary or tertiary alcohol, in particular, together with the solvent brings about advantages such as improved optical yield . The secondary alcohol may be, for example, isopropanol, sec-butanol, cyclopentanol, cyclohexanol, menthol, methylpropyl alcohol, methylisobutyl alcohol for 2-octanol. The tertiary alcohol may be, for example, tert-butanol, tert-amyl alcohol, 1,1,2,2-tetramethylpropanol, 1,1,2-trimethylpropanol, 2,2,3-tri- methyl-3-pentanol, 2,2,3,4-tetramethyl-3-pentanol, 2,2,3,4,4-pentamethyl-3-pentanol, 3-methyl-3-pentanol, 3-methyl- 3-hexanol, 1-ethyl-1-ethylpropanol, 1,1-diethylpropanol, 1,1-dimethylbutanol, 2,3-dimethyl-3-pentanol or 2,3,4-trimethyl-3-pentanol. The secondary or tertiary alcohol is used in an amount, ordinarily, of at least 0.5 mole, preferably 1-30 moles, more preferably 3-15 moles per mole of the optically active amino alcohol (I). The reaction is ordinarily effected by adding water to a mixture consisting of a solvent, the metal borohydride, the salt of the optically active amino alcohol (I) and the acid, and the ketone compound (II). The reaction can also be effected by adding an aqueous solution of the metal borohydride to a mixture consisting of a solvent, the salt of the optically active amino alcohol (I) and the acid, and the ketone compound (II). The salt of the optically active amino alcohol (I) and the acid is used in an amount of 0.3-1 mole per mole of the ketone compound (II). The metal borohydride is used in an amount ordinarily, of, at least 0.5 mole, preferably 0.5-2 moles, more preferably 0.8-1.5 moles (in terms of boron) per mole of the ketone compound (II), and in an amount of 1.25-5 moles, preferably 1.4-3.5 moles (in terms of boron) per mole of the optically active amino alcohol (I). Water is used in an amount, ordinarily, of 1-20 moles per mole of the optically active amino alcohol (I). The reaction temperature is in a range, ordinarily, of 0° -100°C, preferably 0°-50°C. The reaction is effected ordinarily in an inert gas atmosphere such as nitrogen or argon. After the reaction has been effected as above, the reaction mixture is ordinarily mixed with an aqueous solution of a mineral acid such as hydrochloric acid or sulfuric acid to separate the organic layer from the aqueous layer. The organic layer is washed with water and dried. The resulting organic layer is subjected to distillation to remove the organic solvent and so easily obtain the desired optically active alcohol (IV). The optical yield can be determined by measuring the optical rotation of the product obtained, or by directly measuring the enantiomer ratio of the product by high-performance liquid chromatography with optically active packing materials. The optically active amino alcohol (I) can be easily recovered with the steric configuration kept unchanged, by adding an aqueous alkali solution to the above separated aqueous layer and then extracting the resulting mixture with an organic solvent, and can be reused. There can thus be obtained the desired optically active alcohol (IV). In a process embodying the present invention, a very short reaction time can be used; the preparation of the reducing agent and the reduction reaction can be effected simultaneously in the same container; the amount of the optically active amino alcohol (I) as a ligand can be low; therefore, the present process is advantageous in industrial application, in particular. Embodiments of the present invention will now be described in more detail below by way of Examples. Example 1 In a nitrogen atmosphere, 2.384 g (12.7 mmoles) of (+)-norephedrine hydrochloride and 0.9612 g (25.41 mmoles) of sodium borohydride were suspended in a solution consisting of 7.49 g (23.1 mmoles) of (E)-1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one (E/Z=99.7/0.3), 22.5 g of monochlorobenzene and 14.6 g of tert-butanol. The mixture was cooled to 15°C. Thereto was added by drops 2.0 g (111.1 mmoles) of water in 3.25 hours with stirring at the same temperature. Thereafter, the mixture was stirred for 1 hour at 25°C. 20 Milliliters of 10% hydrochloric acid was added. The mixture was stirred for 1 hour at 50°C. The organic layer was separated, washed with 10% hydrochloric acid and water in this order. The resultant mixture was dried and subjected to evaporation of the solvent to obtain 7.50 g of a product. The product was analyzed by gas chromatography. It consisted of 97.7 % of (E)-1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-ol [E-form alcohol], 2.1% of (Z)-1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-ol [Z-form alcohol] and 0.2% of 1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethylpentan-3-ol [saturated-form alcohol]. The conversion was 99.8%. The enantiomer ratio of the E-form alcohol was analyzed by high-performance liquid chromatography using an optically active column. The enantiomer ratio was 86% of a (-)-isomer and 14% of a (+)-isomer. Examples 2-12 Optically active alcohols were produced in the same manner as in Example 1 except that there were used the solvents shown in Table 1. The results are shown in Table 1. Example 13 An optically active alcohol was produced in the same manner as in Example 3 except that water was used in an mount of 1.25 g (69.4 mmoles) and the temperature and stirring time after water addition were 15°C and 3 hours, respectively. The conversion was 99.9%. The product composition was 97.5% of an E-form alcohol, 2.3% of a Z-form alcohol and 0.2% of a saturated-form alcohol. The enantiomer ratio of the E-form alcohol was 82.5% of (-)-isomer and 17.5% of (+)-isomer. Example No. Solvent(s) (g) Conversion (%) Product (-)/(+) ratio of E-form alcohol E-form alchols Z-form alchols Saturated-form alcohol 2 Monochlorobenzene (22.5) 99.8 97.8 2.0 0.2 86/14 tert-Amyl alcohol (17.3) 3 Monochlorobenzene (22.5) 97.5 97.3 2.2 0.5 81/19 sec-Butanol (14.6) 4 Monochlorobenzene (22.5) 93.4 97.7 2.1 0.2 68/32 n-Butanol (14.6) 5 Monochlorobenzene (22.5) 95.6 97.2 2.3 0.5 76/24 Cyclohexanol (19.7) 6 Monochlorobenzene (22.5) 95.7 97.7 2.1 0.2 81/19 2-Octanol (25.6) 7 Monochlorobenzene (22.5) 98.6 97.7 1.9 0.4 78/22 Isopropanol ( 9.8) 8 Monochlorobenzene (22.5) 93.1 96.1 3.5 0.4 72/28 9 Diethyl ether (22.5) 99.1 94.8 4.5 0.7 80/20 tert-butanol (14.6) 10 Cloroform (22.5) 99.7 97.3 2.0 0.7 86/14 tert-Butanol (14.6) 11 Toluene (22.5) 98.8 97.7 2.0 0.3 86/14 tert-Butanol (14.6) 12 1,2-Dichloroethane (22.5) 98.3 96.7 2.9 0.4 86/14 tert-Butanol (14.6) Example 14 An optically active alcohol was produced in the same manner as in Example 1 except that 35.2 g of monochlorobenzene and 1.3 g (6.93 mmoles) of (+)-norephedrine hydrochloride were used and that water was added at 10°C in 1.75 hours and then stirring was effected for 3.5 hours at 25°C. The conversion was 99.9%. The product consisted of 98.3% of an E-form alcohol, 0.8% of a Z-form alcohol and 0.9% of a saturated-form alcohol. The enantiomer ratio of the E-form alcohol was 77.4% of a (-)-isomer and 22.6% of a (+)-isomer. Example 15 An optically active alcohol was produced in the same manner as in Example 1 except that norephedrine hydrochloride was replaced by (-)-2-amino-1-(2,5-dimethoxyphenyl)-1-propanol hydrochloride. The results are shown in Table 2. Example 16 An optically active alcohol was produced in the same manner as in Example 1 except that norephedrine hydrochloride was replaced by (+)-2-amino-1-(2,5-dimethylphenyl)-1-propanol hydrochloride. The results are shown in Table 2. Example 17 An optically active alcohol was produced in the same manner as in Example 1 except that norephedrine hydrochloride was replaced by (-)-ephedrine hydrochloride. The results are shown in Table 2. Example No. Conversion (%) Product (-)/(+) ratio of E-form alcohol E-form alchols Z-form alchols Saturated-form alcohol 15 99.9 98.0 1.8 0.2 18/82 16 99.9 97.6 2.0 0.4 85/15 17 70.0 97.4 2.4 0.2 27/73 Example 18 5.61 Grams of crystals were obtained in the same manner as in Example 1 except that (E)-1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one was replaced by 5.66 g (19.53 mmoles) of (E)-1-(4-chlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one (E/Z=97/3), 18.7 g of monochlorobenzene and 17.5 g of tert-butanol were used, and water was added by drops at 10°C and the subsequent stirring was affected for 2 hours. The conversion was 94%. The product consisted of 93.3% of (E)-1-(4-chlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-ol (E-form alcohol), 5.6% of (Z)-1-(4-chlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-ol (Z-form alcohol) and 1.1% of 1-(4-chlorophenyl)- 2-(1,2,4-triazol-1-yl)-4,4-dimethylpentan-3-ol (saturated-form alcohol). The enantiomer ratio of the E-form alcohol was 83.5% of a (-)-isomer and 16.5% of a (+)-isomer. Example 19 An optically active alcohol was produced in the same manner as in Example 1 except that (E)-1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one was replaced by (E)-1-cyclohexyl-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one (E/Z=99.9/0.1) and water addition was made in 1 hour. The conversion was 100%. The product consisted of 95.2% of (E)-1-cyclohexyl-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-ol (E-form alcohol), 4.3% of (Z)-1-cyclohexyl-2-(1,2,4-trlazol-1-yl)-4,4-dimethyl-1-penten-3-ol (Z-form alcohol) and 0.5% of 1-cyclohexyl-2-(1,2,4-triazol-1-yl)-4,4-dimethylpentan-3-ol (saturated-form alcohol). The enantiomer ratio of the E-form alcohol was 14% of a (-)-isomer and 86% of a (+)-isomer. Example 20 An optically active alcohol was produced in the same manner as in Example 1 except that (+)-norephedrine hydrochloride wan replaced by (-)-norephedrine hydrochloride, and the procedure of suspending (+)-norephedrine hydrochloride together with sodium borohydride and adding water thereto by drops was replaced by suspending (-)-norephedrine hydrochloride only and adding dropwise a solution consisting of 0.961 g of sodium borohydride, 2.0 g of water and 7 mg of sodium hydroxide thereto in 2 hours. The conversion was 99.5%. The product consisted of 93.3% of an E-form alcohol, 6.4% of a Z-form alcohol and 0.3% of a saturated-form alcohol. The enantiomer ratio of the E-form alcohol was 84% of a (+)-isomer and 16% of a (-)-isomer. Example 21 In a nitrogen atmosphere, 0.834 g (4.44 mmoles) of (-)-norephedrine hydrochloride and 0.3363 g (8.89 mmoles) of sodium borohydride were suspended in a solution consisting of 1.1 g (7.42 mmoles) of phenyl isopropyl ketone, 25.1 g of 1,2-dichloroethane and 4.39 g of tert-butanol. The mixture was cooled to 25°C. To the mixture being stirred at the same temperature was dropwise added 0.6 g (33.3 mmoles) of water in 1 hour. The resulting mixture was stirred for 2 hours at 25°C. Then, the subsequent work up and analyses were conducted in the same manner as in Example 1. The conversion was 94.3%. The enantiomer ratio was 69.6% of a (-)-isomer and 30.4% of a (+)-isomer. Comparative Example 1 In a nitrogen atmosphere, 6.49 g of (+)-norephedrine hydrochloride was suspended in 96 ml of 1,2-dichloroethane. The suspension was cooled to -25°C. Thereto was added a solution of 1.31 g of sodium borohydride dissolved in 19 ml of dimethylformamide. The suspension was returned from -25°C to 25°C in 2 hours. To the suspension being stirred at the same temperature was added a solution of 7.49 g of the same (E)-1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one as used in Example 1, dissolved in 78 ml of 1,2-dichloroethane. The mixture was stirred for a total of 25 hours. (During the stirring, sampling of small amount was made after 1, 3 and 6 hours.) Then, the post-treatment and analyses were conducted in the same manner as in Example 1. The conversion was 97%. The produce consisted of 98.1% of an E-form alcohol, 1.7% of a Z-form alcohol and 0.2% of a saturated-form alcohol. The enantiomer ratio of the E-form alcohol was 85% of a (-)-isomer and 15% of a (+)-isomer. Incidentally, the conversions after 1, 3 and 6 hours were 23%, 52% and 77%, respectively. Comparative Example 2 2.384 g of (+)-norephedrine hydrochloride was suspended in 13.7 g of monochlorobenzene in a nitrogen atmosphere. The suspension was cooled to -25°C. Thereto were added a solution consisting of 0.961 g of sodium borohydride and 10 ml of dimethylformamide. The mixture was returned to 25°C in 2 hours. To the mixture being stirred at 15°C was added a solution consisting of 7.48 g of the same (E)-1-(2,4-dichlorophenyl)-2-(1,2,4-triazol-1-yl)-4,4-dimethyl-1-penten-3-one as used in Example 1 and 16.4 g of monochlorobenzene. The resulting mixture was stirred for 4 hours at the same temperature. Then, the work up and analyses were made in the same manner as in Example 1. The conversion was 98.2%. The product consisted of 63.9% of an E-form alcohol, 25.2% of a Z-form alcohol and 38.7% of a saturated alcohol. The enantiomer ratio off the E-form alcohol was 70.3% of a (-)-isomer and 29.7% of a (+)-isomer.

Claims: A process for producing an optically active alcohol represented by the general formula (IV) wherein R 4 and R 5 are different from one another and each is a C 1-6 alkyl group, a C 6-17 aryl group, a C 7-11 aralkyl group or a 2-substituted-1-triazoleethylene group represented by the general formula (III) (R 6 is a halogen- or halomethyl-substituted or unsubstituted phenyl group or a cycloalkyl group) by reducing a prochiral ketone compound represented by the general formula (II) wherein R 4 and R 5 are as defined above with a boron hydride type asymmetric reducing agent modified with an optically active alcohol represented by the general formula (I) wherein R 1 is an aryl group selected from a phenyl group optionally substituted with halogen, C 1-5 alkyl, C 1-5 alkoxy, cyano, C 7-10 aralkoxy, C 6-10 aryloxy or C 1-6 alkoxycarbonyl and a naphthyl group optionally substituted with halogen, C 1-5 alkyl, cyano, C 1-5 alkoxy or C 1-5 alkoxycarbonyl, R 2 is a C 1-4 alkyl group, R 3 is a hydrogen atom or a C 1-4 alkyl group, and the carbon atoms having a mark * are each an asymmetric carbon atom, which process comprises bringing (1) the prochiral ketone into contact with each of the following individual components (2) a salt of an optically active amino alcohol represented by the general formula (I) and an acid, present as the salt or in situ as a mixture of the optically active amino alcohol represented by the general formula (I) and the acid, (3) a metal borohydride, (4) a solvent, (5) a secondary or tertiary alcohol, and (6) water; the molar ratio of the said amino alcohol-acid salt (2):the prochiral ketone (1) falling within the range of from 0.3:1 to 1:1 and the molar ratio, in terms of boron, of the metal borohydride (3):the said amino alcohol acid salt (2) falling within the range of from 1.25:1 to 5:1. A process according to claim 1, wherein, in the formula (I), R 1 is a phenyl group, optionally substituted by a C 1-5 alkyl or C 1-5 alkoxy group, R 2 is a C 1-5 alkyl group; and R 3 in the general formula (I) is hydrogen or methyl. A process according to claim 1 or claim 2, wherein, in the alcohol represented by the formula (IV), R 4 is a C 1-6 alkyl group; and R 5 is a phenyl group or a 2-substituted-1-triazoleethylene group of the formula (III) given and defined in claim 1. A process according to claim 3, wherein R 5 is a 2-substituted-1-triazoleethylene group of the formula (III) and the substituent R 6 is phenyl, chlorophenyl, bromophenyl, dichlorophenyl, dibromophenyl, trifluoromethylphenyl, trichloromethylphenyl, tribromomethylphenyl or cyclohexyl. A process according to any preceding claim, wherein the acid is hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, acetic acid, benzenesulfonic acid or p-toluenesulfonic acid. A process according to any preceding claim, wherein the component (A) is a salt of the optically active amino alcohol (I) and an acid. A process according to claim 6, wherein the salt of the optically active amino alcohol (I) and an acid is a salt of the optically active amino alcohol (I) and a mineral acid, a carboxylic acid or a sulfonic acid. A process according to claim 6 or claim 7, wherein the salt of the optically active amino alcohol (I) and an acid is used in an amount of 0.3-1 mole per mole of the ketone compound (II). A process according to any preceding claim, wherein the metal borohydride is sodium borohydride. A process according to any one of claims 6 to 9, wherein the metal borohydride is used in an amount of 0.8-1.5 moles (in terms of boron) per mole of the ketone compound (II). A process according to any one of claims 6 to 10, wherein the metal borohydride is used in an amount of 1.4-3.5 moles (in terms of boron) per mole of the optically active amino alcohol (I). A process according to any preceding claim, wherein the secondary or tertiary alcohol is used in an amount of 3-15 moles per mole of the optically active amino alcohol (I). A process according to any preceding claim, wherein an aromatic hydrocarbon, a halogenated hydrocarbon or an ether is used as a solvent. A process according to claim 13, wherein the solvent is used in an amount of 1-50 parts by weight per part by weight of the ketone compound (II). A process according to any one of claims 6 to 14, which is effected by adding water to a mixture consisting of a solvent, the metal borohydride, the salt of the optically active amino alcohol (I) and an acid, and the ketone compound (II). A process according to any one of claims 6 to 15, wherein the water is used in an amount of 1-20 moles per mole of the optically active amino alcohol (I). A process according to any one of claims 6 to 16, wherein the reaction temperature is 0°-50°C.

Inventors: IKEDA TAKAHARU, KONYA NAOTO, SUZUKAMO GOHFU, YONEYOSHI YUKIO, IKEDA, TAKAHARU, KONYA, NAOTO, SUZUKAMO, GOHFU, YONEYOSHI, YUKIO, IKEDA, TAKAHARU, SUMITOMOKAGAKU HIGASHICHO AP. 213
Applicants: SUMITOMO CHEMICAL CO, SUMITOMO CHEMICAL COMPANY, LIMITED
Application year: 1990
Main classification: C07D249
IPC codes: C07D249, C07D521, C07C29