Device for edgewise stacking flat singled objects from a belt conveyor system or the like into a container or a fixed or mobile pile-up system

Abstract: A device for edgewise stacking flat singled objects (3) from a belt conveyor (4) system or the like into a container (7) or a fixed or mobile pile-up system is di­ sclosed. The container is mounted in a capsized man­ ner in front of the output module and moved downward­ ly. The sorting objects are guided by means of an inclined sliding plane (2) and flatwise stacked into the container. By turning over the container the objects (letters) result edgewise stacked while maintaining their orientation and face.

Description: The present invention relates to a device for edgewise stacking flat singled objets, particularly letters, coming from a belt conveyor system or the like, into a container or a fixed or mobile pile-up system. The singled objects, outgoing from the conveyor system through a belt, a cross-point module or a chute, are piled-up in an underlying container. The stacking of the objects within the container, in the known sorting systems such as the one described in US Patent 3 937 456, normally occurs flatways, namely the objects are stacked one above the other. The object of the present invention is to provide a stacker of the kind referred at the beginning, for edgewise stacking flat objects, particularly letters, within the container, keeping the orientation and the face of the letters (address position, stamping, etc.). This offers the advantage of facilitating the subsequent mail handling operations. Another object of the present invention is to provide a stacker of the kind referred at the beginning that be simple, and simultaneously allow an edgewise stacking of the objects within the container without sacrificing the pile-up speed. The above mentioned objects are obtained by a device for edgewise stacking flat singled objects from a belt conveyor system or the like into a container or a fixed or mobile pile-up system, said device having the features as set forth in the attached claims. The disclosure will be better understood from the following description of an embodiment taken in conjunction with drawings attached, as an indicative and therefore not limitative example, in which: figure 1 is a schematic overall view of the stacker according to the invention figure 2 shows schematically the device of figure 1 in a side view, and figure 3 shows a detail of the device in figure 1, where the outlet of the conveyor system is a chute. With reference to the figures, the device of the present invention consists essentially of a sliding plane 2 formed by a rectangular plate provided, along its longitudinal edge, with a reference rib 1 projecting upwards. Said plate, attached to the steady frame of the system, is arranged opposite to the outlets 4, 5 of the conveyor system, suitably inclined laterally towards rib 1, and angled downwardly towards the container 7. Downstream the sliding plane 2 there is provided a mobile support, consisting of a bearing bracket 8 suitably inclined from the vertical with which it makes an angle extending in the sense of the movement of the objects to be stacked, and designed to house the container 7 in the loading position. Conventional means (not shown) are connected to the bracket 8 to move this latter, and therefore the container, with a feed traverse motion and reverse along an inclined direction, as indicated by arrows A-A in figures 1 and 2. The bracket 8 is provided externally with a shaped guide 9 which, during the feed motion (downwards) and reverse (upwards) of the container, slides in a groove of a column (not shown) rigidly fixed to the frame of the system. In alternative the mobile support, the column and the means for translating the container can be rigidly fixed, with a stacking system separated from the frame of the conveyor system. Advantageously mobile support, column and means for translating the container can be installed on a carriage (not shown) to make easier the replacement operations of the container itself. After a description in a mainly structural meaning, the operation of the stacker according to the invention will now be described. The object 3 to be stacked, coming from an output module 4 (see figure 1) or chute 5 (see figure 3) of a belt conveyor system or similar, is launched on the suitably positioned and inclined sliding plane 2, whereby thanks to the combined action of the motion component of the object and of gravity, the object 3 is forced to conclude its trajectory with two of its adjacent edges in contact with two adjacent surfaces of the container, which constitute a reference dihedral angle, independently of the dimensions of the object 3 (within certain limits). Obviously, these faces forming the reference dihedral angle are constituted by the bottom of the container 7 arranged with its opening facing the advancing object 3, and in a position inclined of an angle in the sense of the object 3 motion with respect to the vertical, and by the lateral face which is located in continuation with reference rib 1 (see figure 1). The inclination of the container 7, with respect to the vertical, helps the positioning of the object 3 against the reference dihedral angle. A plate 10 arranged in front of the opening of the container (see figure 2) forms, upon downward motion of the container, a protection step so as to avoid the ejection due to rebound of the stacked objects. While the objects are piled-up, the container is gradually moved downwards in a known, conventional and electronically controlled manner until the complete filling of the container is over. Then, a particular signal alerts the operator that the container (or the carriage) is to be replaced. During such replacement, a proper control sends the objects in overflow. From what has been set forth, it is evident that the present invention achieves the objects mentioned at the outset. Indeed, thanks to the combined action of: gravity, the proper positioning of the sliding plane, and the electronically controlled gradual motion of the container, the alignment of the objects along a directrix and their stacking, one above the other, at a very high speed, are achieved. Of course, once the container is laid on its bottom, the objects appear as edgewise stacked and, in case of letters, both orientation and face are maintained, thus facilitating the handling operations by the employed personnel. However, it is understood the above description has been made by way of example and not as a limitation, whereby the materials, the dimensions and the manufacturing details may change according to the objects and to production and use requirements and contingencies, always complying with the features illustrated, described and herein below claimed.

Claims: Device for edgewise stacking flat singled objects from a belt conveyor system or the like into a container (7) or a fixed or mobile pile-up system, characterized in that it comprises : mobile support means (8), located in front of the outlet (4, 5) of said conveyor system, on which the container (7) is mounted sideways with its opening facing the advancing objet (3), and in a position in which the bottom of said container is inclined with respect to the vertical, with which it makes an angle extending in the sense of the movement of the objects ; means (9) for moving the container (7) back and forward along said inclined position ; and a sliding plane (2) interposed between said outlet (4, 5) of said conveyor system and said container opening, said sliding plane (2) being designed to receive the singled object (3) and to lead it in a predetermined orientation within the container (7), so that two adjacent edges of each of said objects come in contact with two adjacent surfaces of said container (7). Device according to claim 1, characterized in that said sliding plane (2) consists of a rectangular plate having, along its longitudinal edge, a reference rib (1) projecting upwards, said plate (2) being inclined forward, in the sense of the movement of the object (3) and laterally, at the side of reference rib (1), in order to give the object (3) an alignment guide by means of gravity and speed. Device according to the preceding claims, characterized in that it further comprises a plate (10) arranged between the guide element (2) and the opening of the container (7), parallelly to this latter, so as to form, upon the downward motion of the container (7), a protection step in order to avoid the ejection due to rebound of a stacked object (3). Device according to the preceding claims, characterized in that said container support (8) consists of a bearing bracket suitably oriented and adapted to receive the container in the loading position, said bracket (8) being provided with a shaped guide (9), slidable in a corresponding groove of a column connected to the steady structure of the system and constituting a translation means. Device according to the preceding claims, characterized in that said mobile support (8), said column and said translating means (9) are integral with a pile-up system, separated from the structure of the conveyor system. Device according the claims 1 to 4, characterized in that said container support (8), said column and said container translating means (9) are mounted on a carriage so as to form a mobile stacking system.

Inventors: PASSERO ADOLFO, SCATA MARIO, PASSERO, ADOLFO, SCATA, MARIO
Applicants: ALCATEL ITALIA, ALCATEL ITALIA S.P.A.
Application year: 1990
Main classification: B65H29
IPC codes: B07C3, B65H29, B65B25