Method of manufacturing of a brightness intensifier tube comprising seals

Abstract: A brightness intensifier tube (1) is composed of a cylindrical sleeve portion (2) comprising supporting faces acting as reference surfaces for an entrance window and an exit (10) screen (16) so that a vacuumtight tube with exactly positioned parts can be formed by way of seals provided by application of a single compressive load. Because electrodes of an electron optical imaging system (22) are supported by the windows or the sleeve portion (2) in an exactly positioned fashion, assembly produces exact positioning of the electrode system in the tube.

Description: The invention relates to a method of manufacturing a vacuumtight brightness intensifier tube, comprising an envelope which is composed of a cylindrical sleeve portion which includes a radial supporting face for an entrance window at a first axial end, and a radial supporting face for an exit screen at a second axial end, said envelope accommodating an exactly positioned electron-optical imaging system. A brightness intensifier tube of this kind is known from US 4,171,480. The method according to the preamble of Claim 1 is known from GB-A-2 011 163. Assembly of such a tube usually requires many operations, for example the vacuumtight mounting of an exit window on a cylindrical wall portion, the mounting of an electron optical system in a bush thus formed, and the vacuumtight mounting of an entrance window. It is of essential importance that the electron optical system is exactly positioned and that distortion or contamination of the tube is prevented, during the mounting of, for example windows. In practice this implies a comparatively costly mounting procedure which often involves a comparatively high percentage of rejects. It is inter alia an object of the invention to allow for substantially faster assembly of the tube while maintaining or even improving exactness of electrode positioning. To achieve this, in accordance with the invention, a method of manufacturing a vacuumtight brightness intensifier tube is provided as defined in Claim 1. Because said components can be joined by single compressive loading, undesirable distortion as well as contamination of the tube can be avoided and inexpensive assembly is possible. Using this method of assembly, the risk of adverse non-parallelism of the entrance window and the exit window is also reduced. Prior to being mounted, an entrance window may be provided with a photocathode, on an inner surface assembly being executed so that the photocathode cannot be contaminated. In a further preferred embodiment, further electron optical parts of the electron-optical system are formed by providing electrically conductive layers on calibrated inner surfaces of the cylindrical sleeve portion. For a diode tube, a further electrode can be electrically conductively connected to an entrance electrode formed by the photocathode. Further preferred embodiments are set out in dependent Claims 3 to 7. Some preferred embodiments in accordance with the invention will be described in detail hereinafter with reference to the drawing. Therein: Fig. 1 is a sectional view of a brightness intensifier tube, and Fig. 2 shows embodiments of constituent components of such tubes. Fig. 1 of the drawing shows a brightness intensifier tube 1 which comprises a cylindrical sleeve portion 2 which is in this case composed of three axially successive circular-cylindrical bushes 4, 6 and 8. At a first end 9, the sleeve portion 2 is closed by an entrance window 10 which is in this case formed by a fibre-optical plate. A spherically curved inner surface 12 of the entrance window 10 supports a photocathode 14. At an opposite axial end 15, the sleeve portion is closed by an exit screen 16 which in this case consists of a glass plate, for example a fibre-optical plate, and which supports a fluorescent or luminescent layer 18. Between the bushes 4 and 6 there is provided a constriction 19 with a reference surface 191 and between the bushes 6 and 8 a constriction 21 with a reference surface 211. A beam of image carrying photoelectrons 20 emanating from the photocathode 14 is imaged on the fluorescent layer 18 by means of an electron-optical imaging system. An optical image formed thereon is subsequently detected by means of a sensor 24 and can be read via connection pins 26. The electron-optical imaging system comprises a bush-shaped electrode 25 and, in addition to the photocathode which serves as an entrance electrode and the fluorescent layer 18 which serves as an exit electrode, electrodes 27,28 and 29 which are provided on inner surfaces of the bushes 4 and 8. In the case of a diode version, the electrode 27 is electrically short-circuited to the photocathode; in the case of, for example a triode version, it can be maintained at a desired potential from an external source via a glass passage 30. The electrode 29, provided on the bush 8, is preferably electrically connected to the luminescent layer 18 which has been rendered electrically conductive.To achieve this, a luminescent layer may be provided with a so-called metal backing which is sufficient thick for electrical conductivity but thin enough so as not to impede incident, comparatively high-energetic photoelectrons. The exit screen 16 may also be formed by a closing plate which in that case need not necessarily be made of glass and on which a semiconductor detection device is provided instead of a luminescent layer, for example a device in the form of a matrix of electron detection elements or a combination of luminescent material and photodiodes. The photodiodes may then also form part of an image detection device 32 which is, therefore, optically or electrically coupled to the luminescent layer or to the matrix of p-n detectors. The tube is accommodated in a metal housing 34 which constitutes a rugged shield for the tube but which can also act as a shield against disturbing electrical and/or magnetic fields. Besides openings 38 which are provided with electrical insulation 36 and which serve for the contact pins 26, the housing comprises merely an opening 41 which is closed by a window 40 which is transparent to radiation to be detected. The housing 34 may accommodate (not shown) electronic circuitry for power supply and control and also a voltage generator. The entrance window and the exit screen are connected to the sleeve portion via seals 42 and 44. To this end, the envelope portion is provided at an entrance side with an end face 46 which is situated in a radial plane and with an end face 48 which is situated in a radial plane at an exit side. The planes 46 and 48 extend in parallel so that, inter alia because of a sufficiently ruggedly constructed sleeve portion, the entrance window, the sleeve portion and the exit screen can form a vacuumtight tube by way of seals formed by single compressive loading. The seals 42 and 44 consist, for example of indium-tin or indium-lead combinations. Because the electrodes 27, 28, 29 of the electron optical system are mounted directly on wall portions of the tube or are mounted therein with an unambiguous fit like the electrode 25, for example in that a mounting ring 50 thereof fits exactly in a calibrated bush 6 of the sleeve portion, the tube assembly also produces exact electrode positioning. Radial positioning can also be provided with respect to a central axis of the bush assembling. For the sake of clarity, Fig. 2 shows the components to be assembled for a two-stage diode sleeve and a three-stage triode sleeve. Fig. 2a shows the entrance window 10, the cylindrical sleeve portion 2, with reference faces 46 and 48 and with the constriction 21 having a reference face and for the tripple bush shaped housing further with a constriction 31 and a reference face, the electrode 25 and the exit screen 16 of a diode tube. All these components can be joined in a single operation by way of an axially directed compression/thermal treatment. The same holds good for the corresponding components of a triode tube, where the passage 30 for an electrode is indicated in the cylindrical sleeve portion 2.

Claims: A method of manufacturing a vacuumtight brightness intensifier tube comprising an envelope which is composed of a cylindrical sleeve portion (2) which includes a radial supporting face (46) for an entrance window (10) at a first axial end and a radial supporting face (48) for an exit screen (16) at a second axial end, said envelope accommodating an exactly positioned electron-optical imaging system including a bush-shaped electrode (25), the sleeve portion (2), the entrance window (10) and the exit screen (16) being provided with parallel reference surfaces for mutually exact positioning, and the bush-shaped electrode (25) of the electron-optical imaging system being provided with a reference surface (50) fitting to the sleeve portion (2), characterized in that the method comprises application of a single compressive load to sealing material disposed between the sleeve portion and, respectively, the entrance window (10) and the exit screen (16) such as to join the entrance window (10) and the exit screen (16) to the sleeve portion (2) and to mount the bush-shaped electrode (25). The method of manufacturing a brightness intensifier tube as claimed in Claim 1 or 2, characterized in that further electron optical parts (4,6,8) of the electron optical system are formed by providing electrically conductive layers (27,28,29) on calibrated inner surfaces of the cylindrical sleeve portion (2). The method of manufacturing a brightness intensifier tube as claimed in any one of the preceding Claims, characterized in that portions of inner sleeve surfaces which do not carry electrodes are covered with a, preferably transparent, chromium-oxide layer. The method of manufacturing a brightness intensifier tube as claimed in any one of the preceding Claims, characterized by providing a layer (18) of luminescent material on an inner surface of an optical window (16) which forms the exit screen. The method of manufacturing a brightness intensifier tube as claimed in any one of the Claims 1 to 3, characterized in that the method comprises providing a cover plate which supports a matrix of electron detection elements on an inner surface to form the exit screen. The method of manufacturing a brightness intensifier tube as claimed in any one of the preceding Claims, characterized in that the method comprises accomodating the brightness intensifier tube (1) in a metal housing (34) which comprises at an entrance side a window (40) which is transparent to radiation to be measured, and providing, at an exit side of the housing, insulated connection pins (26) which serve for an image pick-up device detecting the output image. The method of manufacturing a brightness intensifier tube (1) as claimed in Claim 6, characterized in that use is made of magnetic shielding material to form the metal housing (34).

Inventors: COSIJN JOHANNES CELESTINUS MAR, COSIJN, JOHANNES CELESTINUS MARIE
Applicants: PHILIPS ELECTRONICS NV, PHILIPS ELECTRONICS N.V.
Application year: 1990
Main classification: H01J31
IPC codes: H01J31, H01J9