Connector assembly

Abstract: Connector comprising at least two connector parts for clamp­ ing a wire with an essentially rigid central conductor inbetween. One of the connector parts is provided with a contact strip being in mounted position in register with the rigid conductor. The other connector part is provided with at leat one recess at the point of overlap between the contact strip and the conductor. The opposed extremities of said recess provide in supports for the contact strip and conductor.

Description: The invention relates to a connector according to the preamble of claim 1. Such a connector is known from W0-A87/03144. The connector disclosed therein has two connector parts for clamping a cable in between for electrical contact between a substantial rigid conductor of this cable and a contact strip in one of the connector parts. The conductor and connector strip are arranged perpendicular to each other such that the area of contact is relatively small. Furthermore the contact strip is arranged cantilevered by having one fixed extremity and one free extremity. The contact strip and the protrusion are provided at the same side of the conductor. In practice, this solution proved to be satisfactory only in optimum static conditions, ie. the fixing between the cable is not subject to strain, while corrosive conditions do not occur either. In all other cases, the problem is that the contact pressure applied by, for example, screws is found to be inadequate after a longer period, so that the passage of current between conductor and contact strip is no longer guaranteed to be optimum. The object of the present invention is to avoid this disadvantage. This object is realized with a connector of this kind described above with the features described in the characterizing part of claim 1. With the arrangement according to the invention even in dynamic conditions and in corrosive environments this elastic, resilient pretension is sufficient to guarantee perfect current transmission. According to an advantageous embodiment of the invention, the connector comprises a connector block for accomodating the contact strip, an insertion part to be fitted at one side of the contact strip, and a clamping block to be fitted at the other side thereof. According to an advantageous embodiment in which the cable has a central conductor surrounded by an insulating material, both connector parts are provided with recesses, a conically tapered part merging into a channel for accomodating in a close fit a part of both the conductor and the insulating material, and in which the transition between said recesses is made conical in shape. According to another advantageous embodiment, the connector part are provided with hook means engaging the cable. They serve as a pull relief. If the cable is a coaxial cable, the connector is preferably provided with a further contact strip for contact with the sheath of said cable. The invention will be explained below in greater detail with reference to an example of an embodiment shown in the drawing, in which: Fig. 1 shows the connector according to the invention, in an exploded view; Fig. 2 shows the connector according to the invention assembled with a cable, in cross-section; Fig. 3 shows the connector according to the invention during assembly, partially exploded; and Fig. 4 shows the connector according to the invention connected to a number of cables after assembly. Fig. 1 shows a connector comprising three parts, connector block 1, insertion part 2, and clamping block 3. Connector block 1 contains contact strips 4 and 5, and recesses 6. According to the state of the art, for the accommodation of e.g a coaxial cable, the sheath would have been soldered to contact strip 5, while the central conductor would have been connected to contact strip 4 by soldering. Such soldering is very time-consuming, and with increasing miniaturization is becoming increasingly difficult. According to the invention, provision is made for the fitting of insertion part 2 in contact block 1. Insertion part 2 fits into recesses 6, and is itself provided with recesses 8. These recesses correspond to the external dimensions of the thickest part of the cable to be inserted. The position of insertion part 2 after its placing in connector block 1 is particularly evident from the exploded part of Fig. 3. It can be seen that insertion part 2 is placed behind contact strips 4 and 5. The insertion part is essentially used to permit production of the connector block 1 in a simple manner by injection moulding. Problems with removal can be avoided. It is also possible to use existing moulds, which had been intended for connector blocks with soldered connections, for the manufacturing of connector block 1. Clamping block 3 is also provided with recesses 9 for the accommodation of the insulating part of the cable. Recesses 8, 9 are followed by a conically shaped, tapering parts 10, 11 merging into a channel 12 of a size corresponding approximately to that of the conductor 18. A projection 13 is provided in channel 12 of the clamping block 3. Insertion part 2 contains a recess 14, provided with two bearing points 15 with a deepened part between them. As can be seen from Figs. 2 and 3, after the fitting of insertion part 2, contact strip 4 will lie in recess 14 and rest on the bearing points 15. Cable 16, which in this example comprises a number of coaxial cables 17, is then inserted. Each coaxial cable has a conductor 18 lying in the centre, and a sheath 19 turned back at one end of the cable. After placing clamping block 3 loosely and inserting coaxial cable 16, the clamping block 3 can be pressed further against the connector block 1 by tightening screws 20. In this process, the hooks 22 provided on insertion part 2 and 3, which grip the cable 17, provide pull relief on the cable. Turned-back screen part 19 of the sheath of the cable comes into contact with contact strip 5. The turning back produces a certain resilient effect. A conical space is bounded by the conically shaped parts 10, 11 of clamping block 3 and insertion part 2 respectively, so that the insulating part 25 of coaxial cable 17 projecting from the turned-back sheath 19 is centred against it and the conductor 18 is placed lying accurately in the channel 12 provided for it before contact strip 4. Through the fixing of clamping block 3, projection 13 will act on the conductor, which in turn rests on contact strip 4, which rests on bearing points 15. A slight elastic bend will be achieved in the process, so that a permanent elastic connection is provided between the central conductor 18 and contact strip 4. Fig. 4 shows the connector after assembly, and it does not differ in appearance in any way from conventional connectors. The connector can be used for a single cable, which is not a coaxial cable. It is also possible for the connection between clamping block and connector to be made in a manner other than with screws.

Claims: Connector, comprising at least two connector parts (2, 3) and an elongated contact strip (4) in one of said parts which can be clamped against each other to define an opening for receiving an essentially rigid conductor (18) of a cable (17) in between laying against the elongated contact strip (4) in one of said connector parts, wherein a first of said connector parts (2) comprises a recess (14) defined between two bearing points (15) and the second connector part (3) comprises a projection (13) arranged to be positioned opposite said recess (14) in the clamping position of the connector parts, wherein the bearing points (15) and projection (13) are arranged to contact the conductor (18), characterized in that the protrusion (13) is rigidly fixed to the second connector part (3) and the contact strip (4) is positioned between the bearing points (15) in said recess and extending in the same direction as the longitudinal axis of said opening. Connector according to claim 1, comprising a connector block (1) for accomodating the contact strip (4), an insertion part (2) to be fitted at one side of the contact strip, and a clamping block (3) to be fitted at the other side thereof. Connector according to one of the preceding claims, in which the cable has a central conductor, surrounded by an insulating material, and in which both connector parts (2, 3) are provided with recesses (8, 9), a conically tapered part (10, 11) merging into a channel (12) for accomodating in a close fit a part of both the conductor and the insulating material, and in which the conically tapered parts (10, 11) form the transition between said recesses (8, 9) and said channel (12). Connector according to one of the preceding claims, in which the connector parts (2, 3) are provided with cable-gripping hook devices (22). Connector according to one of the preceding claims, being provided with a further contact strip (5).

Inventors: VERHOEVEN LAURENTIUS MARIA, VERHOEVEN, LAURENTIUS MARIA
Applicants: CONNECTOR SYSTEMS TECH NV, DU PONT NEDERLAND, CONNECTOR SYSTEMS TECHNOLOGY N.V., DU PONT DE NEMOURS (NEDERLAND) B.V.
Application year: 1990
Main classification: H01R4
IPC codes: H01R9, H01R13, H01R4