PISTON UNIT WITH ROLLING MEMBRANE

Abstract: Piston units with rolling membrane are used for the handling of liquid products which require good hygiene, e.g. foodstuffs such as milk products. In a piston unit used as a pressure-compensating device pressure variations in a product line are dampened in that the side of the piston (6) remote from the product line (5) is subjected to a variable air pressure. Rolling membranes (7,8) are positioned on both sides of the piston and enclose between them a chamber (13) which is connected to a source of vacuum (14) so as to secure contact of the membranes with the piston. The vacuum is distributed in the chamber (13) with the help of a vacuum line (15) with enlarged outlet area, and is distributed over the end faces of the piston (6) by means of a network of ducts (19,20) in the piston.

Description: The present invention relates to a piston unit with rolling membranes which are positioned at opposite ends of the piston and are adapted so as to be acted upon in direction towards one another by means of vacuum. Piston units, such as pumps, valves and pressure-compensating devices are used frequently in the handling of different types of pumpable media. In cases of high demands on tightness, washability and hygiene, such as for example in the handling of pumpable foodstuffs, the piston unit often is provided with a rolling membrane, that is to say a flexible membrane which is connected in a liquid-tight manner to the cylinder wall and is adapted to be in contact with the piston and form a tight barrier between it and the pumped medium. On handling of foodstuffs, and in particular wholly or partly sterilized foodstuffs frequently also a second membrane situated at the opposite end (piston rod end) of the piston is used, the space between the two membranes being connected to a source of vacuum As a result the space situated between the membranes will serve as a barrier between the pumped goods and the environment, a possible leak being indicated immediately owing to its effect on the vacuum. Piston units of the above mentioned type provided with rolling membrane, are described in DE-A-1 936 811 and DE-A-2 553 981. The required low pressure is created with the help of an external device, e.g. a vacuum pump, which via a line is connected to the space between the two rolling membranes. The line opens into the cylinder wall on a level with the piston which means that during the movement of the piston one or both rolling membranes from time to time will cover the opening of the vacuum duct, which is a disadvantage, since during this tine the vacuum cannot be acted upon or controlled which entails the danger of a possible leakage not being immediately detected. To make sure that especially the rolling membrane situated at the free surface of the piston, i.e. the one not provided with a piston rod, makes contact completely and symmetrically with the piston end without the formation of folds or bubbles, it is essential that the vacuum prevailing in the space between the two rolling membranes is distributed completely evenly. This is especially difficult to secure in the case of pistons of a relatively large diameter and plane end face, since the rolling membrane after contact with the peripheral edge of the piston surface prevents the vacuum from reaching the volume enclosed between the piston top and the rolling membrane. Through this an enclosed air volume is produced between the end face of the piston and the membrane which entails the formation of folds in the membrane, and appreciably enhances the risk of asymmetrical stressing of the membrane, which during prolonged operation may lead to crack formation and leakages which are disastrous in the hygienic handling of e.g. previously sterilized foodstuff products. It is an object of the present invention to provide a piston unit comprising rolling membranes which are acted upon in direction towards one another with the help of vacuum so as to make contact with the face of a piston, but where the above-mentioned disadvantages have been overcome, and measures have been adopted so as to design the unit in such a manner that all parts of the rolling membrane are subjected permanently to a substantially uniform effect of the reduced pressure. It is a further object of the present invention to provide a piston unit on which good contact of the rolling membrane with the piston face is secured so that bubbles, folds and crack formations are avoided. It is a further object of the present invention to provide a piston unit on which existing rolling membranes are subjected to a minimum stress so that good tightness is assured even during prolonged operation. These and other objects have been achieved in accordance with the invention in that a piston unit with rolling membranes, which are positioned at opposite ends of the piston and adapted so as to be acted upon in direction towards one another by means of vacuum, has been given the characteristic that a vacuum line opening into the cylinder wall is provided with an enlarged outlet surface against which the edge of the rolling membrane is arranged to roll off. Preferred embodiments of the piston unit in accordance with the invention have been given, moreover, the characteristics which are evident from the subsidiary claims. By providing the inlet opening of the vacuum duct as well as the piston surface with vacuum ducts which are spread over a larger surface, a constant and evenly distributed pressure effect of the rolling membrane is secured in accordance with the invention. The symmetricaly distributed stressing achieved as a result is particularly advantageous for the handling of previously sterilized foodstuffs . A preferred embodiment of the piston unit in accordance with the invention will now be described in more detail with special reference to the attached schematic drawing which only shoows the details indispensable for an understanding of the invention. Fig. 1 shows in cross-section a piston unit in accordance with the invention. Fig.2 shows the piston in Fig.1 from the top. Fig.3 is a section through part of the cylinder wall on the piston unit in accordance with Figure 1. The embodiment of the piston unit in accordance with the invention shown in Figure 1 is designed as a pressure-compensating device for the absorption of pressure surges in a line, but the invention may be used also on piston units employed for other purposes, e.g. as pumps for pumpable foodstuffs, as valve units or other known applications. The piston unit 1 in accordance with the invention is designed as a pressure-compensating unit which pneumatically cushions and dampens pressure surges in a connected line, and comprises a cylinder 2 with an upper end wall 3 and a lower end wall 4 which connect the cylinder with connecting ducts through which e.g. a pumpable foodstuff is adapted to flow. Inside the cylinder 2 a piston 6 is present which has a smaller diameter that the inside diameter of the cylinder 2 and which is sealed against the cylinder walls with the help of a front rolling membrane 7 and a rear rolling membrane 8. The rear rolling membrane 8 has a central opening for the piston rod 9 of the piston 6 which, furthermore, extends through a corresponding opening in the end wall 3 which comprises a piston rod guide and/or a piston rod seal 10. The other end of the piston rod 9 is provided with a guide cam 11 which is intended in the extreme positions of the piston 6 to act upon a valve device 12 known in itself, which will be described in more detail in the following. Since the piston 6, as mentioned earlier, has a smaller outside diameter than the inside diameter of the cylinder 2, an annular vacuum chamber 13 is produced between the piston and the cylinder wall which is delimited upwards and downwards with the help of the two rolling membranes 7, 8. The vacuum chamber 13 is connected to a conventional vacuum device 14, e.g. a piston pump, by means of a vacuum line 15 which passes through the wall of the cylinder 2 and opens into a distribution chamber 16 extending in longitudinal direction of the cylinder, which has the shape of an elongated recess in the cylinder wall and is separated from the actual cylinder by a plate 17 which is provided with a number of through-holes 18. The vacuum line 15 is situated substantially on a level with the central part of the piston 6 when the piston is in its middle position, that is to say equally far from its two end positions. The length of the distribution chamber 16, seen in longitudinal direction of the cylinder 2, is such that its two outer ends are partially covered by adjoining rolling edges of the rolling membranes 7,8. In extreme positions if the piston 6 one or the other of the two rolling membranes 7,8 will cover substantially half the length of the distribution chamber whilst the nearest edge of the opposite rolling membrane will be wholly outside the plate 17. Irrespectively of the momentary position of the piston 6 thus at least half the area of the plate 17 will be in connection with the vacuum chamber 13 which ensures that the vacuum device 14 will be able via the line 15 to maintain continuously the desired vacuum in the chamber 13 without being hindered by the rolling membranes 7,8 adhering to the part of the cylinder wall where the vacuum line 15 opens into the cylinder. This ensures not only that the required vacuum is continuously maintained, but it also becomes possible continuously to monitor the prevailing vacuum, which is most essential, since a change in the vacuum indicates that a leak has appeared in anyone of the membranes 7,8. Whereas the rear rolling membrane 8 with the help of its central opening intended for the piston rod 9 is kept substantially centred in relation to the piston 6 and the cylinder 2, the front membrane 7 may be displaced slightly sideways at uneven stressing, since it is not fixed at the plane end face of the piston 6, but merely rests against the same owing to the pressure difference between the vacuum chamber 13 and the inlet and outlet ducts 5. To ensure that the vacuum in the chamber 13 affects the rolling membranes 7,8 uniformly over their whole free surface, so that the occurrence of blisters and folds is prevented, the piston 6 in accordance with the invention is provided, furthermore, with a number of vacuum ducts 19 which are located mainly in the end faces of the piston 6, but may also extend over the edge of the end face and up to adjoining parts of the piston,which appropriately is cylindrical, but has narrow conical or rounded portions adjacent to the end faces. The vacuum ducts 19 located in the end face of the piston 6 extend substantially radially,and are connected by a number of annular grooves 20 included in the surface, so that distributing spaces for the vacuum are obtained and intermediate parts of the end face of the piston 6,being at uniform height with one another, serve as supporting surfaces for the rolling membrane 7. The vacuum ducts 19, as mentioned earlier, may extend partially along the peripheral part of the piston, but it is also possible, of course, to provide the piston with internal ducts which connect the peripheral central part of the piston with the end faces of the piston. By establishing a connection between the central part of the end face of the piston and the vacuum chamber 13 it is ensured that the space between the piston top and the front rolling membrane 7 can be evacuated even if, as generally is the case, the first contact between the piston 6 and the rolling membrane 7 takes place in annular form along the edge of the piston top. The contact between the piston 6 and the rolling membranes 7,8 is particularly difficult to secure when the piston reaches its extreme positions, i.e. when owing to pressure variations in the line 5 it is moved into the vicinity of its end positions. To ensure a satisfactory dampening of the movements of the piston 6 (and thereby a good dampening of the pressure surges occurring in the line 5) and to prevent the piston 6 from attaining its mechanical end positions, use is made, as mentioned earlier, of the guide cam 11 to act upon the valve device 12. The valve device 12 is connected with an air chamber 21 located between the rolling membrane 8 and the upper end wall 3 of the cylinder which via the valve can be connected on the one hand to a pressure tank 22 - this occurs when the guide cam 11 controls an upper operating arm 23 on the valve 12 - and, on the other hand, to an outlet 24 to the atmosphere - this occurs when the guide cam 11 acts upon a lower operating arm 25 on the valve 12. Moderate pressure variations in the line thus will be dampened owing to movement of the piston 6 against the effect of the air volume enclosed in the chamber 21, whilst stronger pressure variations cause the valve 12 to be acted on so that the pressure in the chamber 21 is increased or reduced in order to brake the piston before it attains its mechanical end position in the front or rear respectively. This secures not only a good pressure compensation in the line, but also means that the loads on the two rolling membranes always can be kept within reasonable limits. By providing, in accordance with the invention, the opening of the actual vacuum line as well as the piston top with a distribution region it is ensured that a uniform and constant vacuum can be maintained between the rolling membranes, as a result of which the danger of air bubbles and asymmetrical contact between the rolling membrane and the piston can be appreciably reduced. Through this the membrane is stressed evenly over its whole surface with consequently reduced risk of crack formation or other damage.

Claims: A piston unit with rolling membranes (7,8) which are positioned at opposite ends of the piston (6) and adapted so as to be acted upon in direction towards one another by means of vacuum, produced and maintained in the vacuum chamber (13), characterized in that a vacuum line (15) opening into the cylinder wall is provided with an enlarged outlet surface, against which the edges of the rolling membranes (7,8) is arranged to roll off. A unit in accordance with claim 1, characterized in that the outlet system is constituted of an air-permeable plate (17). A unit in accordance with claim 2, characterized in that the plate (17) is a perforated plate. A unit in accordance with claim 1,2 or 3, characterized in that the outlet surface seen in the direction of movement of the piston (6) has a greater length that the distance of movement of the edges of the rolling membranes (7,8). A unit in accordance with one or more of the preceding claims, characterized in that the piston (6) is provided with vacuum ducts (19). A unit in accordance with claim 5, characterized in that the surface of the piston (6) is provided with recesses in the form of grooves (20), the piston parts located between the grooves forming supporting surfaces for the membrane (7). A unit in accordance with claim 5 or 6, characterized in that the free surface of the piston (6) has a pattern of radial ducts (19) which are connected with grooves (20) included in the surface.

Inventors: BORDINI, GIORGIO, SANTI, FRANCO
Applicants: TETRA DEV-CO
Application year: 1990
Main classification: F04B43
IPC codes: F16K47, F15B15, F16L55, A23L1, F04B43