Fixing device

Abstract: A fixing device for fixing a developing agent image on a recording medium includes a heat roller (41) and a compression roller (42) for pressing the recording medium (P) against the circumferential surface of the heat roller. A discharge guide (48) for guiding the recording paper passing between the rollers, away from the heat roller is arranged near the heat roller. The discharge guide has an end portion (48c) located adjacent to the heat roller, and is positioned by a positioning mechanism (60, 61a, 61b, 61c) so that a predetermined distance (A) is defined between the end portion (48c) of the discharge guide and the heat roller.

Description: The present invention relates to a fixing device for image forming apparatuses such as a copying machine, a laser printer, and the like, and to an image forming apparatus utilizing such fixing device. In recent years, image forming apparatuses such as a copying machine, a laser printer, and the like are rendered compact, and a fixing device used therein is also rendered compact. As a fixing device of this type, a heat roller type fixing device comprising a heat roller for melting and fixing a toner image on a recording member, and a compression roller for pressing the recording medium against the heat roller, is normally used, and a device whose heat roller has a diameter of 30 mm or less has been commercially available. In a conventional heat roller type fixing device, in order to prevent a recording medium from being wound around the heat roller, the distal ends of a plurality of peeling pawls biased by springs are pressed against the outer circumferential surface of the heat roller, thereby peeling the recording medium from the heat roller. In the conventional device, a cleaning member for cleaning the outer circumferential surface of the heat roller is fixed to a holder, and is pressed against the outer circumferential surface of the heat roller by a pressing member. However, when the distal ends of the peeling pawls are pressed against the surface of the heat roller to peel a recording medium from the roller surface, the roller surface is often contaminated by the peeling pawls, or a coating layer formed on the roller surface is worn. For example, when a recording medium is jammed, the surface of the heat roller may be damaged by the peeling pawls. When the roller surface is damaged, it is difficult to maintain a satisfactory fixing operation. Furthermore, when the distal end portions of the peeling pawls are worn upon contact with the heat roller, it is difficult to peel a recording medium from the surface of the heat roller by the peeling pawls. According to the conventional fixing device, the holder and pressing member provided exclusively for bringing the cleaning member into contact with the heat roller are required, resulting in poor assembly efficiency, and an increase in manufacturing cost. Another device for removing copy sheets from the surface of a fuser roller is described in US-A-4,821,064. This known device comprises a triangular stripping member and a pad positioned between the stripping member and a heat roller while being held in contact with the surface of the heat roller under the tension of a spring attached to the stripping member so as to position a stripping edge of the stripping member in a predetermined gap to the surface of the heat roller. The present invention has been made to solve the above problems, and has as its object to provide a fixing device which employs a small-diameter heat roller such that the leading end of a recording medium separates slightly from the surface of the heat roller due to stiffness of the recording medium itself, and which can prevent the surface of the heat roller from being contaminated and damaged, and can maintain a stable fixing operation for a long period of time while providing a fixing device which can reduce the number of parts and can facilitate assembly efficiency, thus reducing manufacturing cost. It is another object of the present invention to provide an image forming apparatus utilizing such fixing device. These objects are solved by a fixing device as defined by claim 1 or by an image forming device as defined in claim 9, respectively. According to the present invention as claimed, a leading end of a recording medium, which separates slightly from the surface of a heat roller of the fixing means due to stiffness of the recording medium, is brought into contact with the separating means and is guided away from the fixing means. In this manner, the recording medium can be prevented from being wound around the heat roller, by the separating means which is arranged in a non-contact state with respect to the fixing means. For this reason, the surface of the heat roller can be prevented from being contaminated and damaged, and a stable fixing operation can be maintained for a long period of time. In addition, the separating means can be prevented from being worn, and a recording medium can be stably peeled from the fixing means for a long period of time. According to the present invention as claimed, the fixing device also comprises cleaning means contacting with the fixing means to clean it. The cleaning means is supported by the separating means. With this structure, neither a holder nor a pressing member exclusively used for the cleaning means are required. Therefore, the number of parts can be reduced, and assembly efficiency can be facilitated, thus reducing manufacturing cost. This invention can be more fully understood from the following detailed description when taken in conjunction with the accompanying drawings, in which: Figs. 1 to 4 show an image forming apparatus provided with a fixing device according to an embodiment of the present invention, in which Fig. 1 is a sectional view showing the overall image forming apparatus, Fig. 2 is a plan view of the fixing device, Fig. 3 is a sectional view taken along a line III - III in Fig. 2, and Fig. 4 is a sectional view taken along a line IV - IV in Fig. 2. Fig. 1 shows an internal structure of a laser printer which employs a fixing device of the present invention. The printer comprises an apparatus main body 1. A control board storage portion 3 for storing a plurality of function-addition type control boards (not shown) and a main control board 2 is formed on a bottom portion in the main body 1, and an electrophotographic process unit 4 for forming an image is arranged above the storage portion 3. A paper cassette 5 is loaded in the right side portion of the main body 1, and a discharge portion 6 is formed on an upper portion of the main body 1. The process unit 4 has the following structure. The unit 4 comprises a photoconductive drum 20 as an image carrier. The drum 20 is arranged at a substantially central portion of the unit storage portion in the main body 1. A charger 21 formed of a Scorotron, an exposure portion 22a of a laser exposure unit 22 serving as an electrostatic latent image forming means, a developing unit 23, a transfer charger 24 formed of a corotron, a cleaning unit 25, and a pre-exposure device 26 are sequentially arranged around the drum 20 in its rotational direction. A paper convey path 27 is defined in the apparatus main body 1. A paper sheet P as a recording medium fed from the paper cassette 5 through a paper feed mechanism 28 travels along the convey path 27, and is guided to the discharge portion 6 via an image transfer portion 29 between the lower side of the drum 20 and the upper side of the transfer charger 24. A pair of aligning rollers 30 are arranged on the upstream side of the image transfer portion 29 with respect to the paper convey path 27. A fixing device 35 (described later), a gate 36 for selecting convey direction, and discharge rollers 37 are arranged on the downstream side of the transfer portion 29. As shown in Figs. 2 to 4, the fixing device 35 comprises a small-diameter heat roller 41 incorporating a heater lamp 40 and having a diameter of 30 mm or less, and a compression roller 42 which is pressed against the lower side of the heat roller and has substantially the same diameter as that of the roller 41. The heat roller 41 and compression roller 42 serve as fixing means. When a paper sheet P as a recording medium passes between these rollers 41 and 42, a toner image t formed on the paper sheet P is heated, and is melted and fixed on the paper sheet P. The compression roller 42 is enclosed by a lower casing 47, except for a contact portion with the heat roller 41. An entrance guide 45 and a discharge guide 46 are attached to the lower casing 47. The heat roller 41 is enclosed by an upper casing 49 attached with a discharge guide 48 (described later), except for a contact portion with the roller 42. A portion of the upper casing 49 is bent to form an entrance guide 50. The lower and upper casing 47 and 49 prevent heat inside the fixing device 35 from leaking outside the device as much as possible. The fixing device 35 comprises a thermistor 55 serving as a temperature sensor, which is fixed to the upper casing 49 to contact with the outer circumferential surface of the heat roller 41. The thermistor 55 detects the surface temperature of the roller 41. The heater lamp 40 in the heat roller 41 is ON/OFF-controlled according to the detection result of the thermistor 55 so that the surface temperature of the heat roller 41 can be kept at a predetermined temperature necessary for fixing. The discharge guide 48 serving as separating means comprises a guide plate 48a and a support plate 48b supporting this guide plate. These plates 48a and 48b extend in the axial direction of the heat roller 41 over almost the entire length of the roller 41. The support plate 48b has a pair of arms 57 extending from the two ends of its upper edge portion, and a projection 56 projecting toward the other arm is formed on the extending end of each arm. These projections 56 are engaged with bearings 58 formed on the upper casing 49. Thus, the discharge guide 48 is rotatable about the projections 56. The guide plate 48a has an end portion 48c located adjacent to the heat roller 41. The guide plate 48a extends from this end portion 48c in a direction to separate from the roller 41, and opposes the paper convey path 27. The support plate 48b extends from the guide plate 48a and is located between the roller 41 and the upper casing 49. A pair of spacers 60 formed of a resin having high heat and wear resistances, e.g., felt are adhered on the lower surface of the support plate 48b, i.e., on the surface opposing the heat roller 41. The spacers 60 are located on two end portions in the longitudinal direction of the support plate. Substantially V-shaped leaf springs 61a, 61b, and 61c as biasing members are arranged on the upper surface of the support plate 48b at the two end portions in the longitudinal direction corresponding to the adhered positions of the spacers 60 and the central portion in the longitudinal direction. One arm portion of each leaf spring is fixed to the upper surface of the support plate 48b by a screw, and the other arm portion is in contact with the inner surface of the upper casing 49. Therefore, the discharge guide 48 is biased by the leaf springs 61a, 61b, and 61c toward the heat roller 41, and the spacers 60 are pressed against the outer circumferential surface of the roller 41. Since the spacers 60 are in contact with the outer circumferential surface of the roller 41, the end portion 41c of the guide plate 48a of the discharge guide 48 is aligned at a position separated from the surface of the roller 41 by a predetermined distance A. The distance A is set to be 0.1 to 5 mm in accordance with the diameter of the heat roller 41. Note that the biasing force of the pair of leaf springs 61a and 61b arranged at the two end portions in correspondence with the spacers 60 are set to be larger than that of the leaf spring 61c arranged at the central portion. Thus, the spacers 60 as positioning members are satisfactorily pressed against the outer circumferential surface of the heat roller 41, and the distance A between the end portion 48c of the guide plate 48a and the outer circumferential surface of the roller 41 can be maintained with high precision. As shown in Figs. 2 and 4, a cleaning member 65 is adhered on the lower surface of the support plate 48b and located between the spacers 60. The cleaning member 65 is pressed against the outer circumferential surface of the heat roller 41 by the biasing force of the leaf springs 61a, 61b, and 61c, thereby cleaning the outer circumferential surface of the roller 41. When the laser printer with the above structure receives a print start signal from a host system (not shown), the photoconductive drum 20 is rotated, and the outer circumferential surface of the drum 20 is uniformly charged by the charger 21. The exposure unit 22 scans and exposes the outer circumferential surface of the photoconductive drum 20 with a laser beam a modulated upon reception of dot image data from the host system, thereby forming an electrostatic latent image corresponding to the image signal on the surface of the drum 20. The formed latent image is developed by a powder agent (toner) t in the developing unit 23, thus forming a toner image. Residual toner remaining on the drum 20 after the toner image is transferred onto a paper sheet P is removed by the cleaning device 25. A paper sheet P which is picked up from the paper cassette 5 in synchronism with the toner image forming operation is fed into the main body 1 via the aligning rollers 30. The toner image as a powder image formed on the drum 20 in advance is transferred onto the paper sheet P upon operation of the transfer charger 24. The paper sheet P on which the toner image is transferred is fed into the fixing device 35 along the paper convey path 27. In the fixing device 35, the toner image is melted and fixed on the paper sheet P. Thereafter, the paper sheet P is guided to the discharge rollers 37 via the selector gate 36, and is discharged onto the discharge portion 6. As shown in Figs. 3 and 4, in the fixing device 35, the paper sheet P passes through a nip portion N between the small-diameter heat roller 41 and the compression roller 42 and the toner image is melted and fixed onto the paper sheet P. The leading end of the paper sheet p passed through the nip portion N separates slightly from the surface of the heat roller 41 due to its stiffness, as indicated by G in Figs. 3 and 4. The leading end portion of the paper sheet P floating from the surface of the heat roller 41 is brought into contact with the guide plate 48a of the discharge guide 48, which is arranged so that its end portion 48c is located adjacent to the heat roller 41, and is guided by the plate 48a away from the heat roller 41. In this manner, the paper sheet P can be prevented from being wound around the heat roller 41, by the discharge guide 48 which is arranged in a non-contact state with respect to the heat roller 41. Residual toner remaining on the outer circumferential surface of the heat roller 41 after the fixing operation is removed by the cleaning member 65. According to the fixing device with the above-mentioned structure for the laser printer, a paper sheet P can be prevented from being wound around the heat roller 41, by the discharge guide 48 which is arranged in a non-contact state with respect to the heat roller 41. Thus, the surface of the heat roller can be prevented from being contaminated and damaged by the guide 48, and a stable fixing operation can be maintained for a long period of time, as compared to a conventional device in which the distal ends of a plurality of peeling pawls are pressed against the heat roller by biasing force of springs to peel a paper sheet P from the heat roller. Since the discharge guide 48 does not contact the heat roller 41, its end portion 48c can be prevented from being worn and damaged, so that a paper sheet P can be stably peeled from the heat roller 41 over a long period of time. The cleaning member 65 is fixed to the discharge guide 48, and is pressed against the heat roller 41 by utilizing the leaf springs 61a, 61b, and 61c for biasing the discharge guide. For this reason, neither a holder nor a pressing member exclusively used for the cleaning member 65 are required, and the number of parts can be reduced. As a result, assembly of the fixing device can be facilitated, and manufacturing cost can be reduced. The present invention is not limited to the above-mentioned embodiment, and various changes and modifications may be made within the scope of the Claims. For example, in the description of the above embodiment, the spacers 60 are kept in contact with the outer circumferential surface of the heat roller 41 by downward biasing force of the leaf springs 61a, 61b, and 61c to maintain the predetermined distance A between the end portion 48c of the discharge guide 48 and the surface of the heat roller 41. Alternatively, the spacers 60 may be kept in contact with the outer circumferential surface of the heat roller 41 by only the weight of the discharge guide 48 without using biasing members. The number of the spacers 60 may be changed if required.

Claims: A fixing device (35) for fixing an image on a recording medium (P), comprising: fixing means including a heat roller (41) for fixing the image by contacting the surface of the heat roller (41) with the recording medium (P); separating means (48) for separating the recording medium (P) from the heat roller (41); and positioning means for positioning the separating means (48), the positioning means having a contact member (60) which is in contact with the surface of the heat roller (41) so that a predetermined gap (A) is maintained between the surface of the heat roller (41) and the separating means (48); characterized in that cleaning means (65) for cleaning the surface of the heat roller (41) is provided, whereby the cleaning means (65) is fixed onto the separating means (48) to contact the surface of the heat roller (41). A fixing device according to claim 1, characterized in that said contact member comprises a pair of spacers (60) which are fixed to the separating means (48) and in contact with the surface of the heat roller (41), and said cleaning means (65) is arranged between said pair of spacers (60). A fixing device according to claim 1 or 2, characterized in that said positioning means includes means (61a, 61b, 61c) for biasing the separating means (48) in a direction wherein said contact member (60) and said cleaning means (65) are pressed agains said heat roller (41). A fixing device according to one of the preceding claims, characterized in that said gap (A) is determined in relationship to the diameter of the heat roller (41). A fixing device according to claim 3, characterized in that said biasing means includes first biasing members (61a, 61b) arranged in correspondence with said contact member (60), and a second biasing member (61c) arranged in correspondence with said cleaning means (65), said first biasing members having a larger biasing force than that of said second biasing member (61c). A fixing device according to claim 5, characterized in that a pair of said first biasing members (61a, 61b) is arranged in correspondence with said pair of spacers (60). A fixing device according to one of the preceding claims, characterized by further comprising a casing (49) which is arranged to cover said fixing means, and wherein said separating means (48) has a support portion (48b) rotatably supported by said casing (49) and opposing said fixing means, and a guide portion (48a) fixed to said support portion (48b) and having an end portion (48c) located adjacent to the fixing means, said guide portion (48a) extending from said end portion (48c) in a direction away from said fixing means. A fixing device according to claim 7, characterized in that said contact member (60) and cleaning means (65) are fixed to said support portion (48b). An image forming apparatus comprising: means for forming an image on an image bearing member (20); means (24) for transferring the image formed on the image bearing member (20) onto a recording medium (P); and a fixing device (35) according to any of claims 1 to 8.

Inventors: AOKI HIDETOSHI C O INTELLECTUA, TAKAHASHI TOMOHIKO C O INTELLE, AOKI, HIDETOSHI, C/O INTELLECTUAL PROPERTY DIV., TAKAHASHI, TOMOHIKO, C/O INTELLECTUAL PROPERTY DIV
Applicants: TOSHIBA INTELLIGENT TECH, TOSHIBA KK, KABUSHIKI KAISHA TOSHIBA, TOSHIBA INTELLIGENT TECHNOLOGY LTD.
Application year: 1990
Main classification: G03G15
IPC codes: G03G15