AUTOMATIC TOILET PAPER FEEDER

Abstract: This invention relates to an automatic toilet paper feeder. A toilet paper driving motor (19) is actuated by a detection signal from a non-contact sensor (34) for a period set by a timer (33) to deliver a predetermined length of toilet paper, and when this paper is cut by cutters (24,24'), one operation cycle is completed to prepare for the next cycle. A safety circuit (S) of a cutter motor (28) is provided so that when foreign matters exceeding the cutting power of the cutters (24,24') are clamped between them, a cutter motor (28) is rotated reversely and the cutters (24,24') are returned to the original operation start position. Toilet paper driving rollers (10, 11) are made of non-metallic flexible members (10b,11b) divided into a plurality of segments in order to prevent the toilet paper, which is easily chargeable, from being entangled due to electrostatic suction and a contact portion (31b) having a small area is provided on a guide plate (31) below the cutters (24,24'). The movable blades (24b,24b') of the cutters (24, 24') are brought into pressure contact with fixed blades (24a,24a') by a spring (26) so as to cut sharply the soft and flexible toilet paper (5). A receiving portion (32) is formed in an L-shape so that the toilet paper (5) delivered in the predermined length can be folded into a predetermined width and supplied irrespective of its delivered length. The receiving portion is also adjustable in a vertical direction. An openable cover(1a) is disposed on the front surface of the case (1) so that when any paper or foreign matter is clamped in the toilet paper driving rollers (10,11) or the cutters (24, 24'), it can be removed easily by opening the cover (1a). When this cover (1a) is opened, the power switch is turned off so that the clamped matter can be removed safely.

Description: The present invention relates to an automatic toilet paper supplier capable of supplying a piece of paper cut by a required length without touching. Conventionally, a roll of toilet paper is mounted in a toilet paper holder installed in a toilet room, and the user draws it out by a required length to sever it for use. In toilet rooms located in public facilities, department stores, hotels and the like, unspecified individuals use the paper supplier, and accordingly, the users cannot help a feeling of reluctance and hesitation in using the supplier and it also presents problems that it is not desirable for the public from the point of sanitation. Further, although some kind of roll paper has means of separating by perforated lines to facilitate the cutting, much of paper loss occurs during the severing operation of careless users. Then, in order to eliminate above-mentioned drawbacks, an automatic toilet paper supplier capable of supplying paper and cutting in a required length by an operation of the supplier through a non-contact type switch and a driving motor during a pre-determined term, has been proposed by the present applicant in a pending patent application filed in Japan as Patent Application No. 890/1987 (publication number No. 171532/1988). Document US-A-4738176 also discloses a paper towels dispenser comprising the characteristics of the preambule of claim 1. The automatic paper supplier proposed in the application reveals, however, that, if the paper supplier operates on a defective part of a paper roll, e.g. a roll having an irregularly wound paper end folded in multiple layers, or if a foreign object of hardness beyond the capacity of the cutter becomes caught in its passage through the delivery rollers, whether inserted by accident or deliberately, the operation of the supplier may be interrupted and can result in the fuse in the power supply blowing, or serious over-heat damage to the cutter motor. Also, when a blockage of paper occurs at the paper driving rollers or between cutter blades, or a foreign object becomes caught in the rollers, attempt to clear the blockage can actuate the non-contact switch to exacerbate the blockage condition, or in the worst case, could cause injury to the user. Thin paper has a tendency to be electrically charged and as a consequence to stick to a paper driving roller or on a paper guide plate, with the result that risk of a blockage or jamming of paper delivery is increased. Furthermore, thin soft paper tends to be caught between blades of the paper cutter preventing the satisfactory cutting thereof. The aim of the present invention is to avoid the problems described above, and in accordance with the invention there is provided an automatic toilet paper supplier comprising means to mount a roll of toilet paper, paper driving rollers driven by a driving motor, a paper cutter consisting of a movable blade, driven by a reversible cutter motor, and a fixed blade, a control circuit for controlling operation of the paper driving motor and the cutter motor, and a holder case housing aforementioned components, said control circuit including a safety circuit for the cutter motor including a timer and switch means for reversing the cutter motor, to reset the movable blade to its starting position, if a cutting cycle of the cutter is not completed within a predetermined time period. With a paper supplier embodying the invention, the movable cutter blade is able automatically to regain its original start position, without blowing of the fuse in the power supply or causing a serious over-heat condition in the cutter motor, even when the supplier operates on the defective parts in the roll paper having irregularly wound paper end folded in multiple layers, or should any foreign substances of hardness beyond the capacity of the cutter be caught in the paper supplier. In a preferred embodiment of the invention said control circuit is arranged to start said paper driving motor, in response to a signal from a non-contact type sensor, to drive the paper drive rollers for a timer-determined time to deliver paper, and after the paper driving motor has stopped, to start said cutter motor to operate the paper cutter to complete one cycle of operation to cut paper and then to regain its initial position ready for the next cycle of operation. Furthermore, a switch door is installed on the front side of the holder case in front of the paper driving rollers, and opening the door, e.g. to clear a blockage of paper or due to a foreign object power to the motors in the case is interrupted by operation of an on-off action switch, whereby the blockage or foreign object can be removed safely. The paper driving rollers are preferably divided into a plurality of rollers spaced apart in the longitudinal direction of their shafts and made of non-metallic elastic material, and a guide plate for the paper is preferably configured so as to have a small contact area facing the delivered paper, to prevent electrically charged paper sticking or clinging onto the paper driving rollers or the guide plate. In the cutter assembly, a movable blade can conveniently be pressed onto a fixed blade by a spring so as to enable the cutter to cut reliably even a thin, soft paper. The paper receiver is preferably mounted under the holder case and in the form of an open cage with a vertical rear part fixed by its top to the case, a bottom part extending forwardly from the rear part and a vertical front part, and the bottom part being adjustable vertically step-wise relative to the rear part to receive a piece of paper folded therein in a constant width notwithstanding the length delivered. The foregoing and other preferred features of the invention will be clearly understood from the detailed description which follows, reference being made to the accompanying drawings, in which:- Fig. 1 shows an elevation view of an automatic toilet paper supplier to illustrate its inner composition; Fig. 2 shows a left side view of the same with its left side cover removed; Fig. 3 shows a right side view of the same with its right side cover removed; Fig. 4 shows a sectional view along line A - A in the direction of an arrow; Fig. 5 shows an external front view of the same with its cover fixed; Fig. 6 through 8 each shows a perspective view of various embodiments of a guide plate; Fig 9. shows a plan view of another embodiment of a cutter; Fig. 10 shows an electric control circuit with a safety circuit employed in the present invention; Fig.11 (a), (b), (c), (d) illustrate steps of behaviour of paper folded in the paper receiver in order of time. Detailed description of the invention The construction of an automatic toilet paper supplier of the present invention is explained in detail based on a preferable embodiment. As shown in Fig. 1 through 5, a holder case 1 consists of a front switch door, bottom plate 1b, back plate 1c, left side plate 1d and right side plate 1e, each in a stepped shape, intermediate cover 1f, left side cover 1g, right side cover 1h, assembled into a box. The switch door 1a is movable by hinges 2, 2 on its lower edge from its closed position to an outward open position shown in imaginary line, and the cover cooperates with a power switch 3 fixed on the left side plate 1d to make the power switch 3 on in its closed position, and cut the switch 3 off in its opened position. Reference number 4 indicates door knob on the switch door 1a. A roll of toilet paper 5 is mounted rotatably around a supporting shaft 6 in the holder case 1 and projecting rods 6a at the both ends of the shaft 6 engages with holes 7 provided on the upper part of left and right side plates 1d and 1e. Reference number 8 indicates a flap cover to prevent the roll of paper from loosening. The intermediate plate 1f is a horizontal plate slightly bent in wavy line, and its front edge and the top edge of switch door 1a are bent downward to form a guide slit 9 for passage of unwound paper from the paper roll 5. Directly below the guide slit 9, a pair of paper driving rollers, a front roller 10 and a rear roller 11 are fixed on the shafts 10a and 11a in parallel. These rollers 10, 11 are devided into short part rollers 10b and 11b made of non-metallic and elstic material, of rubber, for instance, to prevent roll paper 5, which tends to be electrically charged, stick and cling onto the surface of rollers. Shaft 10a and 11a each is supported on a horizontal shaft 10d and 11d through brackets 10c and 11c disposed between rollers 10b and 11b, and the shafts 10d and 11d are supported on the side plates 1d and 1e. Both ends of shaft 10a and 11a are inserted in horizontal slits 12, 12 provided on both of side plates 1d and 1e and are rotatable and movable back and forth, and the rear shaft 11a is is supported by means of bracket 13 at its fixed position on the side plates at both ends. While the front shaft 10a is supported to move back and forth along the slit 12 by means of swinging bracket 14 connected with the front shaft 10d at its bottom arm, and the top arm of swinging bracket 14 is biased by a spring 15 in the direction of rear driving roller 11 to let the front driving roller 10 contact tightly to the driving roller 11. At one end of the roller shaft 10a and 11a, a set of engaging gears 16 and 17 of the same diameter are fixed, and the geared pulley 18 disposed on one end of the rear shaft 11a and geared pulley 20 disposed on a out-put shaft of paper driving motor 19 in the holder case 1 are connected by an endless geared belt 21 to drive the two driving rollers 10 and 11 by the paper driving motor 19 in the direction of forward paper delivery. Below the paper driving rollers 10 and 11, there lies a scissor type cutter 24 composed of a fixed blade 24a supported on brackets 22 and 23, and a movable blade 24b beneath it, pivotted on the bolt bolt 25 at one end to the bracket 23. The movable blade 24b is pressed onto the fixed blade 24a by a pressing spring 26 engaged on the free end, and is connected at its middle to a crank bar 27 to be swung by a cutter motor 28 from its starting position to its cutting position, by controlling operation of a normal-close first limit switch 29 and a normal-open second limit switch 30, disposed alongside the blade 24 and regulated by a timer, described below. Below the cutter 24, a guide plate 31 to guide toilet paper 5 vertically to a paper receiver 32 is disposed. The plate 31 is provided with means of contacting of a size as small as possible to prevent the chargeable paper from electro-statically stick to it causing uneven delivery of paper. In Fig. 6, an example of the guide plate 31 is provided on its body plate 31a with a plurality of ribs 31b of small area to form convex face to the front by press formation. Other embodiments of the contacting means of small area are shown in Fig. 7 and 8. In Fig. 7, each of the ribs 31b is made of band plate and is fixed on the flat body plate 31a, and in Fig. 8, the ribs 31b are made by punching out the body plate 31a leaving bridging area as ribs 31b. In short, the various means are available to form ribs 31b in any style to reduce the contacting area between paper 5 and the guide plate 31 as much as possible. Fixed under the bottom plate 1b of the holder case 1, a paper receiver 32 is disposed. The paper receiver 32 is assembled with bars in a form of an open cage, and consists of a vertical rear part 32a fixed on its top to the case 1, a horizontal bottom part 32b engaged with the rear part 32a at its rear edge and extending forward, and a vertical front part 32c connected to the front side of the bottom part 32b, and the bottom part 32b together with the front part 32c are adjustable vertically stepwise with its hook 32d engaged with any of selected hangers 32e formed on the rear part 32a. The mode of vertical adjustment of the bottom part 32b with front part 32c is not limited to the embodiment described above, and can, of course, be modified in various manner. For example, the bottom part 32b with the front part 32c are supported on the rear part 32a by means of pressing spring plate to be able to slide along it without any step. Further in the drawings, reference numeral 33 represents a first timer, 34 is a non-contact type sensor, 35 is a relay depending to the sensor 34, 36 is a power switch, 37 is a fuse box and 38 is a plug for electric power source. Fig. 9 shows another enbodiment of the present invention having a cutter of parallel action type, instead of a scissor type cutter. The cutter 24' has a fixed blade 24a' and a movable blade 24b' engaged on the fixed blade 24a' by means of bolts 39 at their both ends parallel with each other, and the movable blade 24b' moves back and forth with its slits 40 disposed at both ends thereof along the bolts 39. By a pressing coil spring 26' inserted around the bolt 39, the movable blade 24b' contacts tightly on the fixed blade 24a', and is biased by a pair of tension spring 41 in the direction to leave from the fixed blade 24a'. The movable blade 24b' has a pair of rollers 42 on its rear edge, and they contact with a pair of eccentric cams 46 fixed on a cam shaft 45 driven by cutter motor 28 through gears 43 and 44, and one revolution of cam shaft 45 makes 1 cycle of back and forth motion of the movable blade 24b' to cut the paper 5 passing through the cutter 24'. At the position of starting and ending of the cutting motion, the first limit switch 29 and the second limit switch 30 are disposed alongside of the movable blade 24b' to be regulated by a timer, as described regarding to the blade 24 before. Fig. 10 shows an overall electric control circuit including a safety circuit S employed in the present invention. Besides the reference numerals shown before, 47 represents a self retaining circuit relay (CR), 47a is its contact point, 48 is a normal-close first timer switch, 49 is a normal-open second timer switch, 50 is a reverse switch for the cutter motor (M1) 28, 51 is the second timer to actuate a reverse switch 50 when the cutter 24 does not terminate its cutting cycle action in the pre-determined time. Operation Next, the operation of the present invention shall be explained. Before the use of the supplier, a roll of toilet paper 5 is mounted in the holder case 1 by inserting the projecting rods 6a of the supporting shaft 6 in the holes 7 on the side plates 1d and 1e. Then, with the plug 38 inserted, the power switch 36 is turned on. Inserting of the tip end of the toilet paper 5 between the paper driving rollers 10 and 11 through the guide slit 9 enables the supplier to be ready for starting. Inserting the paper 5 is possible without opening of the switch door 1a. To start with the use of the supplier, firstly, the first timer (TR1) 33 is set to hold a time to deliver the paper 5 in a length enough. Then, an action of a hand of the user in front of the non-contact sensor 34 to cut the beam thereof makes the normal-open relay 35 close for a moment. That makes the output of the relay 35 through the normal-close first limit switch 29 actuate the self retaining circuit relay 47 to keep its contact point 47a closed to start the operation of the first timer 33 (TR1), while, through the first switch 48, the paper driving motor (M1) 19 starts to drive the front and rear paper driving rollers 10 and 11 in a direction of delivery of paper 5, through the driving system composed of the geared pulley 20 on the motor shaft, the geared belt 21, the gear 17 on the rear shaft 11a and the gear 16 on the front roller shaft 10a. Both of the rollers 10 and 11 are formed of the roller 10b and 11b, devided into a plurality and made of non-metalic and elastic material, and should the rollers 10b and 11b be charged, the charging never occurs throughout the rollers, and the paper 5 is delivered smoothly on the driving rollers 10 and 11 without sticking or clinging around them. After the elapse of the pre-determined time on the first timer (TR1) 33, by the signal of the timer 33, the first timer switch 48 opens and the paper driving motor (M1) 19 stops and the paper 5 stops at its length. While, at the same time, the normal-open second timer switch 49 closes to make the circuit of the cutter motor (M2) 28 through the reverse switch 50 in forward position, and the movable blade 24b of the cutter 24 starts its operation. At the same time, the circuit of the second timer (TR2) 51 is closed to start its operation. With the start of the blade 24b, the normal-close first limit switch 29 is opened to release the close-holding of the contact point 47a by the signal of the self retaining circuit relay 47. With the cut-off of the power circuit of the first timer (TR1) 33 and the paper driving motor (M1) 19, the first timer switch 48 regains its original closed state, and the second timer switch 49 regains its original open state, and at the same time, the normal-open second timer switch 30 closes. Here, with the return of the first timer switch 48 to the closed state, the circuit works eqally by the opening of the contact point 47a, and with the return of the second timer switch 49 to the open state, the circuit works equally by the closing of the second limit switch 30, and the halting of the paper driving motor (M1) 19, the action of the cutter motor (M2) 28, and the operation of the second timer (TR2) 51 are continued respectively. And by the operation of the movable blade 24b, the paper 5 is cut into a required length, then, after the return of the blade 24b after 1 cycle to the starting position, the first limit switch 29 is closed and the second limit switch 30 is opened to stop the cutter motor (M2) 28 as well as the second timer (TR2) 51 is stopped its action to terminate the delivery and the cutting of the paper 5, to be ready for the next cycle. During the operation of 1 cycle mentioned, if any foreign substance of hardness beyond the capacity of the cutter 24 is involved in the cutter 24 and the movable blade 24b does not return to the start position in the pre-determined time for 1 cycle of operation, then the safety circuit S of the present invention starts to work. By the signal of the second timer (TR2) 51, the reverse switch 50 is changed over to the reverse direction, and the cutter motor (M2) 28 drives the movable blade 24b in reverse direction to return to the start position, and return the first limit switch 29 to close, and return the second limit switch 30 to open to be ready for the next operation. Accordingly, even when the cutter is over-loaded beyond its capacity, troubles such as the break down of the fuse 37 and the over-heat damage of the cutter motor 28 are prevented. Fig. 11 illustrates the process of receiving the toilet paper 5 in the receiver 32 in the order of the delivery and folding operation. In Fig. 11(A), when the paper 5 is delivered by the driving of the front and rear rollers 10 and 11, the tip of the paper 5 descends toward the rear part 32a of the receiver 32 according to the curling of the paper 5 to reach the bottom part 32b. Dotted line shows the next movement of forming the fold. In Fig. 11(B), further delivery of the paper 5 lays the paper on the bottom part 32b flat and then the following hanging part reaches to the front part 32c to be folded there toward the rear part 32a. Dotted line shows the next step of forming the second fold. In Fig. 11(C), the second fold reaches to the rear part 32a and the hanging part descends on top of the folded paper to be laid in a manner of dotted line to form the third fold. In Fig. 11(D), the given time for the first timer (TR1) 33 elapses to actuate the cutter 24 to cut the hanging part of the paper 5 to drop and form the third fold and lay it on the preceding part of paper in a required length in 4 layers. That means the paper 5 is folded in the width along the length of the bottom part 32b to be folded times corresponding to the length of cutting of the paper 5 in the receiver 32. If the height of the receiver 32 is adjusted to determine the length of required paper, the last part of the paper is folded neatly without producing any odd part. Industrial Applicability The present invention offers an automatic toilet paper supplier capable of supplying a piece of paper in a folded form of a required length without touching the supplier, and the supplier is not only applicable for toilets located in public facilities, department stores, hotels and the like, where unspecified individuals use the paper supplier, but for toilets in average homes, and is very easy and convenient to use without a feeling of sanitary hesitation. Moreover, the invention presents a trouble-free convenient paper supplier with promissing popularity to contribute to the present high level of living.

Claims: An automatic toilet paper supplier comprising means to mount a roll of toilet paper (5), paper driving rollers (10, 11) driven by a driving motor (19), a paper cutter (24, 24') consisting of a movable blade (24b, 24b') driven by a reversible cutter motor (28), and a fixed blade (24a, 24a'), a control circuit for controlling operation of the paper driving motor (19) and the cutter motor (28), and a holder case (1) housing aforementioned components, characterised in that said control circuit includes a safety circuit (S) for reversing the cutter motor (28), to reset the movable blade (24b, 24b') to its starting position, if a cutting cycle of the cutter is not completed within a predetermined time period. An automatic toilet paper supplier as claimed in claim 1, wherein said paper cutter is a scissor type cutter (24) or a parallel action type cutter (24'). An automatic toilet paper supplier as claimed in claim 1 or 2, wherein said movable blade (24b, 24b') is pressed onto the fixed blade (24a, 24a') by a spring (26, 26'). An automatic toilet paper supplier as claimed in claim 1,2 or 3, wherein said control circuit is arranged to start said paper driving motor (19), in response to a signal from a non-contact type sensor (34), to drive the paper drive rollers (10,11) for a timer-determined time to deliver paper, and after the paper driving motor (19) has stopped, to start said cutter motor (28) to operate the paper cutter (24, 24') to complete one cycle of operation to cut paper and then to regain its initial position ready for the next cycle of operation. An automatic toilet paper supplier as claimed in any preceding claim, wherein said paper driving rollers (10, 11) are divided into a plurality of rollers (10b, 11b) spaced apart in the longitudinal direction of their shafts and made of non-metallic elastic material. An automatic toilet paper supplier as claimed in any preceding claim, said supplier further comprising a paper receiver (32) fixed under the holder case (1), said paper receiver (32) having the form of an open cage having a vertical rear part (32a) the top of which is fixable to the case (1), a horizontal bottom part (32b) engaged with the rear part at its rear edge and extending forward, and a vertical front part (32c) connected to the front side of the bottom part (32b), and said bottom part (32b) being adjustable along the rear part (32a) vertically step wise to receive a piece of paper folded therein a constant width notwithstanding the length of paper delivered. An automatic toilet paper supplier as claimed in any preceding claim, wherein a guide plate (31) is positioned under said paper cutter (24, 24'), said guide plate (31) being shaped to have a minimum contact area (31b) facing the delivered paper. An automatic toilet paper supplier as claimed in any preceding claim, wherein said holder case (1) includes a door (1a) in front of the paper driving rollers (10, 11), an on-off action switch (36) for connecting the two motors in the case to a power source being actuated by the opening and closing of the door.

Inventors: WATANABE YUKINOBU, WATANABE, YUKINOBU
Applicants: WATANABE YUKINOBU, WATANABE, YUKINOBU
Application year: 1990
Main classification: A47K10
IPC codes: A47K10