Intravascular drug delivery dilation catheter

Abstract: An intravascular catheter (10) designed to apply a liquid medicament or other substance to a stenotic lesion as the blood vessel is undergoing dilatation to facilitate the restoration and long-term maintenance of patency to the blood vessel. It comprises three concentrically arranged flexible plastic tubes (12, 14, 16) and a pair of concentrically arranged expander members (22, 30) located at the distal end of the tubes. The space between the outer wall of the inner tube (16) and the inner wall of the intermediate tube (14) is in fluid communication with the interior of the first expander member (22) while the space between the outer wall of the intermediate tube (14) and the inner wall of the outer tube (12) is in fluid communication with the interior of the second expander member (30). A plurality of minute holes (28) are formed through the second expander member (30) such that when the liquid medicament is introduced into the lumen (32) of the outer tube (12) while an inflation fluid is introduced into the lumen (34) of the intermediate tube (14), both expander members (22, 30) inflate with the drug or other substance being ejected out through the tiny pores (28) of the outermost expander member (22) while continued inflation of the inner expander member (30) provides the necessary pressure for dilatation of the lesion.

Description: This invention relates generally to an apparatus and method for performing percutaneous transluminal angioplasty and more particularly to an improved catheter arrangement for allowing simultaneous dilatation of the lesion being treated and the administration of an appropriate drug or other liquid substance at the treatment site. Prior to the mid-1970's, the principal method of treating atheromas or other stenotic lesions in a blood vessel was to surgically excise the blockage or, in the case of coronary arteries, bypass the plugged arteries with a graft usually harvested from the patient's leg. More recently, and following a procedure first advanced by Dr. A. Gruenzig, a balloon catheter is introduced at an appropriate location and routed through the vascular system to the site of the lesion to be treated. With the balloon juxtaposed relative to the blockage or constriction, an inflation fluid is introduced through the lumen of the catheter and made to inflate the balloon to expand same against the blockage and to spread or open the obstructed blood vessel. Such a procedure is far less traumatic than prior surgical procedures. US-A-4 423 725 describes a multiple surgical cuff for introduction into a body passage comprising a tubular base member encircled by three inflatable, longitudinally separated cuff members, the middle cuff member being double-walled and its outer wall being perforated so that on inflation of its inner wall anaesthetic may be expelled through the perforations from the space between the inner and outer walls. The patent literature contains an appreciable number of patents pertaining improvements in dilation catheter structures. Generally speaking, they address improvements in materials employed, torquing characteristics, and, of course, size reduction so that relatively small blood vessels can be treated. A problem still remains with the percutaneous transluminal coronary angioplasty (PTCA) procedure in that the treated blood vessel sometimes does not remain patent. In fact, and perhaps 33 percent of the cases, within 12 months it is necessary to repeat the procedure. It has long been known that certain drugs are effective in reducing the reformation of certain types of stenotic lesions. For example, there are drugs under evaluation which show a tendency to inhibit smooth muscle cell growth. Because of the nature of this drug, it is not desirable that it be injected as a bolus dose and merely be allowed to be carried by the blood stream to the situs of the lesion. This is because in the dosage which would be required, that drug can have undesirable side effects. However, and in accordance with the present invention, if that drug can be administered directly to the lesion, a significantly smaller dosage may be employed and the side effects minimized. It has also been suggested that following the angioplasty or atherectomy procedure that a mechanical stent be inserted and positioned at the treatment site to inhibit restenosis. However, to date no effective way, other than a direct surgical access, has been devised for positioning the stent. Because in the case of coronary artery repair rather traumatic surgery is required, the advantages of balloon angioplasty are wasted. It is accordingly a principal object of the present invention to provide an improved dilatation catheter. Another object of the invention is to provide a dilatation catheter which permits the administration of a liquid medicament or other substance directly to the lesion being treated to inhibit restenosis. Another object of the invention is to provide a dilatation catheter in which the stenotic lesion being treated can be spread and expanded at the same time that it is sprayed with a plaque reducing drug or a substance which forms a stent in situ . A yet further object of the invention is to provide a multi-lumen dilatation catheter having at its distal end a pair of concentric expanders, the outer one being supplied with a drug to be released and the inner one with an inflation fluid for effecting the dilatation and drug administration. The intravascular drug delivery dilatation catheter of the present invention comprises three elongated, flexible, plastic tubes which are concentrically disposed relative to one another. Located at the distal end of the concentric tubes are inner and outer hollow expansible sleeve means comprising a multiple balloon system. The inner expansible sleeve is bonded at its proximal end to the distal end portion of the intermediate tube while the distal end of that inner sleeve is bonded to the distal end of the innermost tube. In a somewhat similar fashion, the outer hollow expansible sleeve is bonded at its proximal end to the outermost tube and at its distal end to the distal end of the innermost tube. In this way, the interior of the innermost sleeve is in fluid communication with the lumen of the intermediate tube while the interior of the outermost sleeve is in fluid communication with the lumen of the outermost tube. The outermost sleeve is provided with a pattern of microholes such as formed by a precisely controlled laser beam. A suitable manifold is connected to the proximal ends of the three concentrically disposed catheters for allowing the introduction of an inflation fluid into the lumen of the intermediate tube and an appropriate drug or other substance in liquid form into the lumen of the outer tubular member. In this way, as the pressure is increased within the innermost sleeve causing it to "balloon" out, the drug is simultaneously forced through the micro-apertures to spray and bathe the lesion being treated with the medicament or substance. The foregoing features, objects and advantages of the invention will become apparent to those skilled in the art from the following detailed description of a preferred embodiment, especially when considered in conjunction with the accompanying drawing in which there is illustrated a greatly enlarged, partially sectioned intravascular drug delivery catheter in accordance with the present invention. Referring to the drawing, there is indicated generally by numeral 10 the intravascular, drug-delivery dilation catheter comprising a preferred embodiment of the invention. It is seen to include first, second and third concentrically or coaxially disposed elongated flexible plastic tubular members identified by numerals 12, 14 and 16, respectively. The three tubes may typically be approximately 135 cm. in length with the outermost tube 12 being dimensioned to readily pass through the portion of the vascular system proximal of the treatment site. The arrangement is depicted as an over-the-wire system in that it may be made to pass over an elongated guidewire 18 once that guidewire has been routed through a guide catheter (not shown) with the distal end of the guidewire passing through the site of the lesion and beyond. Appropriately bonded to the outer surface of the outermost tube 12 at its distal end 20 is a first expander member 22 in the form of an thin membrane sleeve. The distal end 24 of the sleeve 22 is bonded to the exterior surface of the innermost tube 16 at its distal end 26. A pattern of micropores as at 28 is formed through the wall of the expander member 22. Where the expander member 22 comprises a biaxially oriented thermosetting plastic material such as polyethylene terephthalate or polyvinyl chloride, the micropores 28 may be formed using a precision laser. Located in the interior of the outer expander member or sleeve 22 is an inner expander sleeve 30. It is bonded at its proximal end to the exterior surface of the intermediate tube 14. Its other (distal) end is bonded to the exterior surface of the innermost tube 16. It is readily apparent from the partially sectioned portion of the view that the lumen 32 of the outermost tube 12 is in fluid communication with the interior of the outer expander member 22 while the lumen 34 of the intermediate tube is in fluid communication with the interior of the innermost expander member 30. The lumen 36 of the innermost tube is reserved for the guidewire 18 as illustrated. Suitably attached to the proximal end of the catheter assembly is a molded plastic hub 38 having a pair of ports 40 and 42, respectively communicating with the lumens 32 and 34. The ports 40 and 42 may be configured with a Luer connection for facilitating the attachment of an inflation tool such as a syringe of the type shown in the Goodin et al Patent 4,723,938, which is assigned to the assignee of the present invention. Disposed on the proximal end of the hub 38 is a bore 44 which joins to the lumen 36 of the innermost tube for accommodating the guidewire 18. When the guidewire 18 is removed, the lumen 36 of the innermost tube may be utilized to perfuse blood distally of the treatment site to inhibit ischemia downstream or to introduce a contrast media. Alternatively, the lumen of the innermost tube 16 can be used as a way of measuring pressure at the treatment site or for aspirating any tissue particles which may break loose during the treatment procedure. The catheter bodies 12, 14 and 16 may be made from a variety of materials now commonly used in fabricating angioplasty and angiographic catheters. Typical materials are PVC, nylon and polyurethane. The guidewire 18 may be fabricated from stainless steel also in accordance with techniques well-known in the patent literature. In use, the guidewire 18 would conventionally be routed through a guide catheter (not shown) and across the lesion to be treated. Following that, the distal end of the innermost tube 16 is fitted over the proximal end of the guidewire and then advanced along the guidewire until the expander members 22 and 30 are juxtaposed with the lesion to be treated. In the drawing, the expanders 22 and 30 are shown in their inflated configuration, it being understood that during the routing operation, those expanders would tightly conform to the exterior of the tubular member 16. Once the distal end of the catheter is appropriately positioned with the aid of a radiopaque marker band 46, the selected drug or other material is introduced through the proximal port 40 and through the lumen 32 and into the confines of the outer expander member 22. The injection of the drug will cause some enlargement of the outer expander member 22 but typically the pressure at which the drug material is injected is below the point where substantial amounts of the drug are ejected out through the micropores 28. To perform the simultaneous substance delivery and dilatation, an inflation fluid is next injected through the port 42 and thence through the lumen 34 into the interior of the expander sleeve 30. As the pressure is increased, typically approaching seven to ten atmospheres, the expander member inflates to its predetermined maximum diameter and, in doing so, forces the liquid substance through the ports 28 to effectively spray the lesion being treated with a particular drug or other material. The expansion of the inner sleeve 30 also results in pressure being exerted against the lesion, forcing it against the vessel wall as the drug or other substance is delivered. The combination of the dilatation pressure and the drug substance release will been found to be effective in providing long-term patency to the treated blood vessel. While purely exemplary, drugs may include aspirin or persantin for inhibiting platelet aggregation at the site, a heparin or prostaglandim for inhibiting clotting or other drugs found to be effective in inhibiting smooth muscle cell growth. It is also contemplated that a light curable biocompatible silicone of the type offered by General Electric Corp., Dow Corning Corp. and others can be injected through the drug delivery catheter of the present invention and then immediately cured with 480 nm visible light, applied via an optical fiber, to form a solid tubular stent in situ .

Claims: An intravascular material delivery dilatation catheter (10) comprising: (a) first, second and third elongated, flexible, plastic tubular members (12, 14, 16) concentrically disposed relative to one another and each having a proximal end, a distal end and a lumen extending between said proximal end and said distal end; (b) first hollow expansible sleeve means (22) bonded at one end (20) to said distal end of said first tubular member (12) and at the other end (24) to said distal end (26) of said third tubular member (16), the interior of said first hollow expansible sleeve means (22) being in fluid communication with said lumen (32) of said first tubular member (12); (c) second hollow expansible sleeve means (30) bonded at one end to said distal end of said second tubular member (14) and at the other end to said distal end of said third tubular member (16), the interior of said second hollow sleeve means (30) being in fluid communication with said lumen (34) of said second tubular member (14), said first hollow sleeve means (22) including a pattern of minute holes (28) extending radially through said first sleeve means (22), said first and second expansible sleeve means comprising a concentrically disposed multiple balloon system; and (d) manifold means (38) connected to said proximal ends of said first, second and third tubular members (12, 14, 16) for introducing an inflation fluid into said lumen (34) of said second tubular member (14) and a liquid dispersant into said lumen (32) of said first tubular member (12) whereby said dispersant perfuses through said minute holes (28) in said first sleeve means (22) as said second hollow sleeve means (30) is inflated by said inflation fluid. The drug delivery dilation catheter (10) as in Claim 1 and further including a guidewire (18) insertable through said lumen (36) of said third tubular member (16). The material delivery dilation catheter (10) as in Claim 1 wherein said first and second sleeve means (22, 30) are made of a biaxially oriented thermoplastic film. The material delivery dilation catheter (10) as in Claim 3 wherein said film comprises a polyethylene terephthalate (PET).

Inventors: SHOCKEY RICK L, VAN TASSEL ROBERT A, SHOCKEY, RICK L., VAN TASSEL, ROBERT A.
Applicants: SCHNEIDER USA INC, SCHNEIDER (USA) INC.,
Application year: 1990
Main classification: A61M25
IPC codes: A61M25, A61M29, A61B17, A61F2, A61M16