Percutaneous stent

Abstract: A method of combining first and second self-expanding stents to form a stent assembly for insertion into a body passageway by: forming first and second stents each from a continuous first length of wire formed into a closed zig-zag configuration having an endless series of straight sections joined at their ends by a plurality of bends, the second stent having bends at one end defining eyes open at the straight sections of the second stent, engaging the eyes at one end of the second stent about bends at one end of the first stent and closing the eyes.

Description: This invention relates to stents and, in particular, the invention relates to modifications to the Gianturco Expandable Wire Stent. It is desirable in various situations to provide means for expanding a constricted vessel portion or for maintaining an open passageway through a vessel portion. Such situations arise, for example, in conjunction with arteriosclerosis that restricts or stops blood flow through a vessel, or in conjunction with diseases of the prostrate gland which restrict or stop flow through the urethra. A percutaneous stent developed by Dr. Cesare Gianturco is formed of a stainless steel wire arranged in a closed, zig-zag pattern, as more fully described in US Patent No. 4,580,568. The Gianturco stent, or the Z-stent as it is also known, is compressed into a reduced size shape with an outer diameter which is many times smaller than its outer diameter in an expanded shape. The stent is positioned in a passageway by means of a sheath while the stent is retained in the compressed reduced size shape. A pusher or flat-ended catheter is used through the sheath to hold the stent in place in the passageway while the sheath is withdrawn, thereby allowing the stent to expand in the passageway into its expanded shape to hold the passageway open and enlarged. Thus, the Z-stent provides a self-expanding means for maintaining an open passageway. Fig. 6 of the above referenced US-A-4 580 568 illustrates the use of the well-known Z-stent wire within a body passageway. Fig. 7 of the above referenced US-A-4 580 568 illustrates the use of several Z-stents along a limited length of a body passageway. In illustrated arrangement, two stents are situated in an overlapping arrangement, while a third stent is disposed slightly downstream from the other two stents. As discussed more fully in the above-referenced Gianturco '568 patent, each of the three stents must be separately inserted using the sheath and pusher described above. Since the initial development of the expandable wire Z-stent, it has been discovered that over time a Z-stent may continue to expand to its maximum diameter even though it was originally deployed in a passageway that had a diameter somewhat smaller than the maximum outer diameter of the expanded stent. Thus, the end result has been in some cases that the stent becomes embedded deeply into the walls of the passageway. In an effort to address this particular problem, others in the art have modified the expandable Z-stent to form eyes at the bends or joints of the zig-zag configuration. A monofilament line is then threaded through each of the eyes at one end of the stent to form, in essence, a continuous flexible ring which restricts the expansion of the wire stent. The monofilament line is sufficiently elastic in the tensile direction to control the expansion of the stent to an optimal desired diameter. Further description of this modified expandable wire Z-stent is found in the following references: "Modified Gianturco Expandable Wire Stents in Experimental and Clinical Use", J. Roach, CIRSE, Porto Cervo, Sardinia, May 25-29, 1987, Vol. 31-No. 2, 1987 "Modifications of Gianturco Expandable Wire Stents", Barry T. Uchida, AJR 150:1185-1187, May 1988, American Roentgen Ray Society "Experimental Intrahepatic Portacaval Anastomosis: Use of Expandable Gianturco Stents", Josef Rosch, M.D., RSNA, 1987, Volume 162 No. 2 "Superior Vena Cava Syndrome Associated with Massive Thrombosis: Treatment with Expandable Wire Stents", RSNA, June 1988 "Gianturco Expandable Wire Stents in the Treatment of Superior Vena Cava Syndrome Recurring After Maximum-Tolerance Radiation", Reprinted from CANCER, Vol. 60, No. 6, September 15, 1987. There remains, however, a need for a percutaneous stent that includes several stent sections for insertion along a greater length of a body passageway than has been permitted by expandable stents of the prior art. There is also a need for a stent capable of combination with multiple stent sections that does not require multiple catheterizations for insertion operations. According to the invention we provide a method of combining a first and second self-expanding stent to form a stent assembly for insertion into a body passageway comprising the steps of: forming a first stent from a continuous first length of wire formed into a closed zig-zag configuration having an endless series of straight sections joined at their ends by a plurality of bends; forming a second stent from a continuous second length of wire formed into a closed zig-zag configuration having an endless series of straight sections joined at their ends by a plurality of bends, the bends at one end defining eyes open at the straight sections of the second stent; characterised by engaging the eyes at the one end of the second stent about bends at one end of the first stent; and closing the eyes at the one end of the second stent. Fig. 1 is a side elevational view of an embodiment of the present invention. Fig. 2 is a side elevational view of another embodiment of the present invention. For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. Multiple stents may be combined as shown in Figs. 1 and 2. In the embodiment of Fig. 1, two self-expanding stents 10' and 10'' are connected or attached at the eyes 20' and 20'' at the ends of each of the stents. Each of the stents 10' and 10'' are generally identical to the stent 10 just described. In constructing the union between the two stents 10' and 10'', the first stent 10' is formed from a single length of stainless steel wire 11'. The length of wire 11' is formed into the zig-zag and eye configuration although the cusps 14' are not immediately soldered. The free ends of the length of wire 11' are joined by way of the sleeve 12'. Once the first stent 10' has been formed, the second stent 10'' is formed from a second length 11'' of stainless steel wire. The second length 11'' is formed into the zig-zag and eye configuration so that the eyes 20'' formed at one end of the stent are interlocked with the eyes 20' of the first stent 10'. Once the second stent 10'' is complete, a sleeve 12'' is used to connect the ends of the length of wire 11' and the cusps 14' and 14'' can then be joined or soldered. A similar method of construction can be used to interconnect a stent 10''', which is identical to the stent 10 described above, with a single skirt stent 16', as shown in Fig. 2. In this particular embodiment, the single skirt stent 16' does not have a number of eyes defined at the free end of the skirt. The free end of the skirt 16' may be formed into the configuration of hooks to prevent migration of the stent and skirt combination once the combination is placed within the body passageway. It is understood that in the embodiments of Figs. 1 and 2, the eyes at one end of one stent or skirt may be connected to a stent having only bends or cusps at its connecting end, in a manner similar to the connection between skirt 16' and a similar skirt 16'' shown in Fig. 2.

Claims: A method of combining a first and second self-expanding stent to form a stent assembly for insertion into a body passageway comprising the steps of: forming a first stent from a continuous first length of wire (11') formed into a closed zig-zag configuration having an endless series of straight sections joined at their ends by a plurality of bends (14'); forming a second stent from a continuous second length of wire (11'') formed into a closed zig-zag configuration having an endless series of straight sections joined at their ends by a plurality of bends (14''), the bends at one end defining eyes open at the straight sections of the second stent; characterised by engaging the eyes at the one end of the second stent about bends at one end of the first stent; and closing the eyes at the one end of the second stent. The method of claim 1 wherein: the step of forming the first stent includes forming eyes (20') at the one end of the first stent, the eyes open at the straight sections of the first stent; and the step of engaging the eyes (20'') at one end of the second stent includes interlocking the eyes of the second stent with the eyes of the first stent and closing the eyes at the one end of the first stent.

Inventors: GIANTURCO CESARE, OSBORNE THOMAS A, GIANTURCO, CESARE, OSBORNE, THOMAS A.
Applicants: COOK INC, COOK INCORPORATED
Application year: 1990
Main classification: A61M29
IPC codes: A61F2