WATER-SOLUBLE GLASS WATER-TREATING AGENT

Abstract: A water-soluble glass treating agent consisting essentially of, by weight: 55 to 80% of SiO₂, 19.5 to 42% of Na₂O and 0.5 to 3% of Ag₂O (conversion for AgNO₃) is disclosed. Also disclosed is a water-soluble glass treating agent further containing, by weight: 0.5 to 30% of Al₂O₃ in the above compositions. These glass water treating agents are of glass free from boron constituent but which function to kill or suppress bacteria and microorganisms and are low in cost because of the simple composition of the glass which is composed principally of three constituents at most. That agent which contains Al₂O₃ functions to increase concentration of Ag in glass and to decrease the deliquescent property of glass.

Description: This invention relates to a water-soluble glass water-treating agent of boron-free glass composition, and more particularly to a water-treating agent composed of water-soluble glass containing monovalent silver ion effective for the prevention of water putrefaction, formation of slime and growth of algae in water. It was proposed by a Japanese Patent Publication Laid-open No. 210098/1987 to prevent the putrefaction, formation of slime, and growth of algae by removing bacteria and microorganisms from water by treating the water with water-soluble glass composition containing monovalent silver therein. The present inventors previously proposed in Japanese Patent Application Serial No. 183055/1986 (Laid-open No. 39692/1988) and U.S. Patent Application Serial No. 07/311,105 an effective method of wrapping a water-soluble glass water-treating agent in a water-permeable fiber cloth or synthetic resin sheet and steeping the same in water to make Ag + ion flow out positively and gradually in the water while preventing the glass from becoming difficult to dissolve in the water. As the composition of the water-soluble glass of the type described above, it is general practice to use one or two kinds of SiO 2 , B 2 O 3 and P 2 O 5 as matrix-forming oxides in combination with one or more than two kinds of Na 2 O, K 2 O, CaO, MgO, BaO and ZnO in the form of matrix-modifying oxides. But in recent times, some people are anxious about the effects of the water supply system inclusive of drinking water upon the human body (accumulation of boron in the human body when drunk), and the appearance of water-soluble glass free of boron is desired. On the other hand, when the art of making the water-soluble glass is considered in connection with the art of causing the Ag + ion which is an effective constituent of the glass to flow out positively in the water, mere inference cannot be drawn but extensive experiments and studies are necessary for selecting a combination of a matrix-forming oxide with a matrix modifying oxide and for establishment of the composition range of oxides in bringing water solubility into compatibility with glass formability. The reason is that the phenomenon of the Ag + ion flowing out of the glass in the water is not theoretically sufficiently elucidated. In an attempt to obviate the disadvantages inherent in the prior art, this invention is intended to provide a water-treating agent consisting of boron-free water-soluble glass composition based on numerous systematic experiments and on a combination of and a composition range of matrix-forming oxide and matrix-modifying oxide. From the composition having a boron-free property, it is readily inferred that the water-treating agent of the invention can positively be used in a city water system containing drinking water. The invention relates to a water-soluble glass water treating agent consisting essentially of, by weight: 55 to 80% of SiO 2 , 19.5 to 42% of Na 2 O and 0.5 to 3% of Ag 2 O (conversion from AgNO 3 ). The invention relates also to a water-soluble glass water-treating agent further containing 0.5 to 30% of Al 2 O 3 in the composition thereof. SiO 2 is a matrix-forming oxide and serves to carry Ag + ion from Ag 2 O into the water by the structure of oxide making it possible for the oxide to dissolve itself into the water having the matrix structural unit therein, namely silver is not alone dissolved from the Ag 2 O to flow out in the water but is dissolved in the water together with the matrix unit of SiO 2 , and accordingly it is presumed that the original function of Ag + ion of killing or suppressing bacteria and microorganisms is incessantly ensured by the SiO 2 flowing out in the water. But since Si(OH) 4 produced by hydrolysis functions as an acid, it serves to modify pH in connection with the reaction equivalent of NaOH which will hereinafter be described. But when SiO 2 is less than 55% in content, the glass becomes easily dissolved, lacks a continuous matrix-unit structure and is made into SiO 2 of too small a unit to become suitable for dissolution of silver, and at the same time Na 2 O increases in content and the water tends to be alkaline. Excess of 80% of SiO 2 reduces the water solubility of glass, with the result that it takes a longer time for the glass to flow out in the water and also superhigh-temperature heating becomes essential for the production of glass. From the fact mentioned above, it is desirable to set SiO 2 content of glass in the range of 55 to 80%. On the other hand, Na 2 O is a matrix-modifying oxide and functions to take Ag 2 O into glass and ensures the water solubility of glass. The reason for this is thought to lie in cutting off the continuous matrix structure of SiO 2 , and when Na 2 O is increased in amount, water-solubility is enhanced, with the result that even solid glass takes on a deliquescent property and becomes unfit for preservation and that when the glass comes to contain 50% and more of Na 2 O, it becomes clear that vitrification is impossible. Also, the NaOH produced by hydrolysis is high in alkali, and accordingly increases pH in water and the water containing the NaOH produced by hydrolysis is unfit especially for the treatment of drinking water whose high alkalinity is prohibited. For reference, because tolerance of pH for drinking water is 5.8 to 8.6, the use of a large amount of Na 2 O must be prohibited in this sense. Conversely, when the amount of Na 2 O is small, it becomes impossible for the glass to take in a large amount of Ag 2 O. From this viewpoint, it is considered desirable that Na 2 O content in water be in the range of 19.5 to 42%. Ag 2 O is a principal part of the water-soluble glass for germicidal effect, and is thought to be taken as Ag 2 O into the SiO 2 based glass by the action of Na 2 O as mentioned above and to flow out in the water in the form of Ag + ion together with the matrix unit of SiO 2 . But when Na 2 O is less than 0.5% in content, the intended effects of killing or suppressing bacteria and microorganisms by Ag + ion cannot be expected but conversely when it exceeds 3%, it becomes difficult for the Na 2 O to dissolve itself into glass and is made unsuitable for glass manufacturing. Such being the fact, Ag 2 O is set in the range of 0.5 to 3%. The water- treating agent of the invention having the above range of composition kills bacteria and prevents the formation of slime and growth of algae by the action of Ag + ion which flows out in the water by steeping the agent in the water as it is left intact or by wrapping up the agent in water-permeable fiber cloth or a water-permeable synthetic resin sheet and steeping the wrapped agent in the water as disclosed in Japanese Patent Application No. 183055/1986, and particularly the application of the agent to a service water system inclusive of drinking water is significant because the agent is free from boron. It is significant in that the agent is fit for a city water system inclusive of drinking water. The effect of treatment brought about by the use of the treating agent according to the invention, as apparent from the examples to be later described, is demonstrated in that the growth of colon bacilli could be prevented even by the lapse of as many as more than 80 days for example, by slowly and continuously pouring tap water into the water tank. Incidentally, AgNO 3 is usually used as a raw material for Ag 2 O, but is calculated as conversion of Ag 2 O in the glass composition. To take a larger amount of Ag 2 O into the glass matrix structure of the water-soluble glass of the invention, the amount of Na 2 O should be increased, but the increased amount of Na 2 O provides the glass with a deliquescent property to thereby render it not only difficult for the glass to keep itself in shape but also to produce NaOH in large amounts to thereby reduce the alkali content of glass composition and to disadvantageously provide high alkalinity. This fact was previously described, and the researches and experiments conducted thereafter has made it clear that the use of Al 2 O 3 serves to render it possible for Ag 2 O to take a large amount of Ag 2 O into the matrix structure of glass and to moderate the deliquescence of glass. Namely, Al 2 O 3 is reduced from 6 to 4 in coordination number with respect to oxygen by the presence of Na 2 O and Ag 2 O to facilitate formation of the matrix structure, and in this connection, an Ag atom is bonded with an Al atom to increase the concentration of Ag in the glass matrix unit to thereby improve the action of killing or suppressing bacteria and microorganisms by Ag + ion, but because Al 2 O 3 itself is a high melting-point material, the use of too much Al 2 O 3 raises the melting point of a glass material to make vitrification difficult and reduce water solubility of the glass. Experiments show that the Al 2 O 3 content in the range of 0.5 to 30% is proper. An amount of less then 5% of Al 2 O 3 content barely produces any tangible effect, but on the contrary, more than 30% poses the problems described above. Al 2 O 3 in the specified range thus may be said to be an effective glass constituent for not only increasing the concentration of Ag in the glass matrix structure but also moderating the deliquescent property of glass. Substitution of part of Na 2 O by K 2 O and/or CaO makes it possible that the substitution serves to increase the concentration of Ag in glass in a slightly greater degree than when Na 2 O is used as a single alkali constituent. As CaO can be a source of supply of Ca ion necessary for the health of the human body, the use of CaO is increased in significance. When Al 2 O 3 is used, the solubility of glass is more or less reduced, but as Ag is increased in concentration, the total effect of killing or suppressing bacteria and microorganisms by Ag + ion is no less great. Example 1 I) Water-soluble glass water-treating agent:- 72% of SiO 2 , 27% of Na 2 O, and 1% of Ag 2 O (conversion from AgNO 3 ). II) Test:- The faucet of a tap water supply was connected to one side of a water tank with a capacity of 60 l , and an inflow rate of tap water was set at 0.1 l/min. and was incessantly let into the tank, while on the other hand, a drain pipe was connected to the other side of the tank to drain continuously but in a manner to keep the tank always full of water. 60g of the water treating agent was wrapped up in a synthetic resin non-woven cloth to form a bag of the agent and the bag was steeped in the tank to check up on the test items in the following table. In the tank were also steeped five nails and five clips to check the same for a state of corrosion. The results are shown in Table 1. Remarks (i)A simple test on corrosion behaviour shows that the nails and clips were kept throughout the test in the same manner as they were before steeping. (ii)Symbol o ○ in the table shows that there was no change effected in the growth of algae and turbidity. As apparent from Table 1, the use of the water-treating agent of the invention showed no production of colon bacilli even after a lapse of more than 80 days. During the period no change was noticed in respect with algae growth and turbidity. The hygienic effect brought about by the test can equally be expected from the swimming pool using a domestic water supply. Examples 2 - 7 The range of composition and observations on vitrification are shown in Table 2. In Table 2, although the addition of Al 2 O 3 showed the tendency of the melting point being higher than the absence of Al 2 O 3 , the specified range of use of Al 2 O 3 enable melting and vitrification. Out of the Examples 2 - 7 shown above, the results of a water quality examination made in the following procedure by the use of the water treating agent of Example 4 are shown in Table 3 and 4. Test 1:- After 250ml of tap water was poured into a trigonal flask with a capacity of 300 ml, 2g of water treating agent lump (800 ppm) in Example 4 was wrapped up in synthetic fiber non-woven cloth to form a bag containing the agent lump and the flask was placed in the sun. Change in the slack water was observed. Incidentally, five clips were also steeped in the five trigonal flasks to observe how they were corroded. This simple test is thought to be fit for storage of drinking water in such a place, where there is provided no domestic water distribution facility, as in an isolated island where tap water is irregularly stored, rainwater is used or storage of underground water is utilized. Remarks: 1. In Table, 3, items "Growth of algae", "Slime on wall surface", "Corrosion behavior", symbol o ○ indicates that no change is made in the specified items. 2. Stored water was kept clean during testing (result of observation). It is apparent from Table 3 that the water treating agent in Example 4 was effective for killing or suppressing bacteria and microorganisms as that in Table 1. Test II:- The germicidal agents used in swimming pools are restricted to chlorine-based germicides under the regulations prescribed in Japan. Sodium hypochlorite is often used in combination with cohesive precipitant PAC (polyaluminum chlorite). In recent years, harmful effects of the chloride used in killing bacteria in pools have come to be an issue in various respects. As a link in the chain of improvement, an attempt has been made to kill bacteria by the use of monovalent silver ion of the invention. With respect to a hot swimming pool (25 m x 13 m x 1.1m - 1.2 m) having a total water capacity of 375 m 3 , part of the water was collected after closing of business, and thereafter 10 kg (27 ppm) of powdered water-treating agent of the invention was scattered. Next day before opening of business, water was collected from the pool and thereafter further 3 kgs (8 ppm) of water-treating agent was scattered. The water collected was checked for quality in accordance with the water quality test items for drinking water. Remarks observed: The results of water quality test were all in the range that comes up to the drinking water standard. As apparent from the description so far given, the water-treating agent of the invention provides the advantageous effect that it is a glass free from boron but which functions to kill or suppress bacteria and microorganisms; in spite of this fact, because the glass is simple in the structure of glass composed principally of three constituents, it is low in cost; by setting SiO 2 -Na 2 O-Ag 2 O in the desired range of composition, the glass keeps a balance between vitrification, water solubility and pH value; and that it renders it possible to ensure incessant function to the water-treating agent of the invention because SiO 2 matrix unit which carries Ag + ion into the water is adequately held. Further, the invention provides the advantages that the concentration of Ag in the glass is increased and also the deliquescent property of glass is moderated by the use of Al 2 O 3 .

Claims: A boron-free, water-soluble glass water-treating agent consisting essentially of, by weight: 55 to 80% of SiO 2 , 19.5 to 42% of Na 2 O and 0.5 to 3% of Ag 2 O (conversion from AgNO 3 ). A water-soluble glass water-treating agent according to claim 1, wherein said agent consists essentially of, by weight: 72% of SiO 2 , 27% of Na 2 O and 1% of Ag 2 O (conversion from AgNO 3 ). A boron-free, water-soluble glass water-treating agent consisting essentially of, by weight: 55 to 80% of SiO 2 , 19.5 to 42% of Na 2 O, 0.5 to 3% of Ag 2 O (conversion from AgNO 3 ) and 0.5 to 30% of Al 2 O 3 . A water-soluble glass water-treating agent according to claim 3, wherein said agent consists essentially of, by weight: 60% of SiO 2 , 35% of Na 2 O, 1.36% of Ag 2 O (conversion from AgNO 3 ), and 3% of Al 2 O 3 . A water-soluble glass water-treating agent according to any of claims 1 to 4 wherein said Na 2 O is partly substituted by K 2 O and/or CaO.

Inventors: KUNO, TOYOHIKO
Applicants: KINKI PIPE GIKEN KABUSHIKI KAISHA
Application year: 1990
Main classification: C02F1
IPC codes: C02F1, C03C3, C03C4