Device for separating gas from liquid and discharging the separated gas

Abstract: A device for separating gas from liquid, in particular for separating air from water and for discharging the separated gas, is designed for placing in a liquid circulation system through which gas-containing liquid flows. The device comprises a housing with a feed aperture (4) and a discharge aperture (5) for the liquid to be degassed. The internal space of the housing is at least partially filled with open filling elements (7) which have a large surface area relative to the volume taken up. The filling elements (7) can be the shape of hollow cylindrical elements, known per se, comprising a cylindrical wall (8) provided with apertures, and projections (10) extending inwards from the wall. At the top side of the housing, in the wall thereof, a valve (17) for the discharge of the separated gas is provided. The valve is operated by a float (18) comprising a float element (19) and a float rod (20). The float (18) is guided in a freely movable manner in the axial direction by float rod guide elements (21, 24, 25), and is provided with a valve operating element (27) which in the non-working position lies clear of a valve opening element (35) connected to the valve (17), and for opening of the valve (17) can cooperate with said valve opening element (35).

Description: The present invention relates to a device for separating gas from water circulating through a closed system and discharging the separated gas from said system, consisting of a gas separating part comprising a housing with an inlet aperture and an outlet aperture for the water, and a gas discharging part comprising a housing placed on top of the housing of the gas separating part, the interior of the housing of the gas discharging part and the interior of the housing of the gas separating part being in communication with one another, and the housing of the gas discharging part being provided near its top with a float-operated gas discharge valve. Such a device is known from, for example, DE-A-3515936. However, the known device has the disadvantage that the gas separating capacity is often inadequate, so that too much gas remains in the liquid, which can have harmful consequences for certain parts of the system through which the liquid flows, such as pumps. The object of the present invention is to provide a device of the above-mentioned type with which the above-mentioned disadvantage is eliminated. This object is achieved by a device of the type mentioned above, which is characterized in that the interior of the housing of the gas separating part is at least partially filled with randomly distributed discrete open filling elements which have a large surface area relative to the volume taken up. Through the use of open filling elements in the gas separator, which are known per se in the processing industry, but are used there for other purposes, very good gas separation is achieved, which is the result of the fact that gas present in the liquid adheres to the surface of the filling elements and there forms small bubbles, which become larger by coalescence until they have sufficient floating power to break away from the filling elements and rise up in the liquid. Practical embodiments of a device according to the invention are claimed in the sub-claims and described in the example of an embodiment below with reference to the drawings, in which: Fig. 1 is a side view of a particular embodiment of a combined device for separating a gas from a liquid and discharging the separated gas; Fig. 2 is a cross-section of the device of Fig. 1; Fig. 3 shows a particular embodiment of the filling elements used in the gas separator of Figs. 1 and 2, on an enlarged scale Fig. 4 shows the float used in the device of Figs. 1 and 2, on an enlarged scale, and partially in cross-section; Fig. 5 shows the gas discharge valve used in the device of Figs. 1 and 2, on an enlarged scale, and partially in cross-section; Fig. 6 shows the valve opening element used for the valve of Fig. 5, in top view, and partially in cross-section; Fig. 7 shows an insert for fixing the valve of Fig. 5 in the device of Figs. 1 and 2, partially in cross-section; Fig. 8 shows another embodiment of a device for separating gas from liquid and discharging the separated gas; and Fig. 9 shows a device used with the device of Fig. 8 for discharging separated gas, in cross-section. Figs. 1 and 2 show a particular embodiment of a combined device for separating air from water and discharging the air which has been separated from the water. Such a device can be used in, for example, central heating plants. The device comprises an air separator 1 and an air venting device 2 fitted on top of it. The air separator 1 comprises a housing 3 with a feed aperture 4 and a discharge aperture 5 for the water to be de-aerated. The internal space 6 of the housing 3 is virtually completely filled with open filling elements 7, only one of which is shown, for the sake of clarity. These filling elements 7 have a large surface area relative to the volume taken up and offer only a slight resistance to liquid flowing through the housing. This is due, on the one hand, to the open structure of the filling elements 7 and, on the other hand, to the fact that the housing 3 has a considerably greater cross-sectional surface area at right angles to the direction of flow than the feed and discharge apertures 4 and 5, which means that the velocity of flow is relatively low in the housing 3. When water containing air flows through the housing 3, the air present in the water will adhere to the surface of the filling elements 7 and form little bubbles there. The small bubbles grow into larger bubbles by coalescence, until they have sufficient floating power to break away from the filling elements and rise to the surface of the water. The filling elements are known per se, and are used in the processing industry in plants for scrubbing gases, for example removing water from air. The filling elements are used as bulk packing. Examples of such filling elements are so-called Raschig rings and Pall rings. The example of an embodiment shown here shows filling elements 7 which are shown in side view in Fig. 3a and in front view in Fig. 3b, and are the shape of hollow cylindrical elements, known per se, comprising a cylindrical wall 8 which is provided with apertures 9 and projections 10 extending inwards from the wall 8. It will be clear that any other type of open filling element with a large surface area relative to the volume taken up can be used. In order to prevent the filling elements from disappearing out of the housing 3 through the feed aperture 4 and/or the discharge aperture 5, provision is made in front of said two apertures for grilles 11 and 12 which are clamped, for example, between the wall area of the housing 3 all round the apertures 4 and 5 and lobes 13 and 14 disposed on either side of the apertures 4 and 5 and projecting inwards from the wall of the housing 3. The apertures in these grilles 11 and 12 have dimensions which are smaller than the dimensions of the filling elements 7. The air venting device 2 comprises a housing 15 which is open at the bottom side and is screwed onto the housing 3 of the air separator 1. The housing 15 is provided with a projecting lobe 15a, in order to give a good grip during screwing onto the housing 3. The screwed connection is sealed by means of a sealing ring 15b. At the top side the housing 15 is provided with a projection 15c with a bore 16, in which a valve 17 is fitted for discharging air which has collected in the top of the housing 15. The valve 17 is operated by a float 18 accommodated in the housing 15. The float 18 comprises a float element 19 and a vertical float rod 20 extending coaxially through the float element 19. The float rod 20 is freely movable in the axial direction. In the lateral direction the float rod is held in place by an inward-extending guide pin 22, which is fixed in the top wall 21 of the housing 15 and projects with play into an axial bore 23 in the top end part of the float rod 20, and by a second guide pin 24 which projects with play into an axial bore in the bottom end part of the float rod 20, and which is fixed on a guide plate 25 which extends over the open bottom side of the housing 15 and is fixed at the peripheral edge to the aperture edge 26 of the housing 15. The guide plate 25 is provided with large apertures (not shown) for allowing through water and air from the air separator 1 to the air venting device 2. The float rod 20 is provided at the top side with a valve operating element 27 in the form of a collar extending outwards and fixed to the float rod 20. Fig. 4 shows the float 18 separately on an enlarged scale, and partially in longitudinal section. The axial bore 28 provided in the bottom end part of the float rod 20 can be seen in de righthand part of Fig. 4. The manner in which the float rod 20 is fixed in the float element 19 can also be seen. The bottom end part of the float rod 20 extends through a central bore 30 into the float element 19. At the top and bottom side the diameter of the bore 30 is enlarged, which produces two stops 31 and 32. A collar 33 on the float rod 20 rests against the stop 31, while at the bottom side an O-ring 34 clamped round the bottom end of the float rod 20 rests against the bottom stop 32. In this way the float rod 20 is fixed in the axial direction relative to the float element 19. When the air venting device is not working, the valve operating element 27 on the float rod 20 lies clear of a valve opening element 35 connected to the valve 17. The valve operating element 27 can cooperate with said valve opening element 35 for opening of the valve 17. The valve 17 fitted in the bore 16 in the housing 15 of the air venting device 2 is shown in greater detail in Fig. 5. The valve 17 comprises a valve seat 36 fitting in the bore 16 and having a central bore 37 through which air can escape when the valve is open. The valve seat 36 is provided at the outside with an annular groove 39 in which an O-ring 40 which seals against the inside wall of the bore 16 can be placed. The valve 17 also has a valve body 41 cooperating with the valve seat 36, and has the valve opening element 35. The valve seat 41 comprises a valve rubber 42 which cooperates directly with the valve seat 36 and a valve rubber holder 43. The valve opening element 35 shown in Figs. 6a, 6b, 6c and 6d on an enlarged scale in top view (partially in cross-section), side view, front view and rear view respectively comprises a sleeve-shaped part 44 in which the valve body 41 is fitted so that it can move in the axial direction. At the end lying at the valve seat side the sleeve-shaped part 44 is hingedly connected to the valve seat 36. The hinge connection is formed by two gudgeons 45 and 46 projecting at right angles from the sleeve-shaped part 44 and lying diametrically opposite each other, and having a semi-circular cross-section, and a plate part 47 which is fixed to the seat 36 and is bent in a U-shape, and which has disposed in the legs of the U diametrically opposite apertures 48 in which the gudgeons 45 and 46 are disposed in such a way that they rotate. At the end lying away from the valve seat the sleeve-shaped part 44 is provided with a lever 49 which extends in the lengthwise direction of the sleeve-shaped part 44, and the free end 50 of which can cooperate with the valve operating element 27 on the float rod 20. As can be seen in Fig. 6a, the lever 49 is in the form of a fork which grips round the float rod 20, and comprises two fork arms 51 and 52 which are fixed to the sleeve-shaped part. At the free ends the fork arms 51 and 52 are provided with cross pieces 53 and 54 which stand at right angles to the plane of the fork-type lever 49, and which can cooperate with the valve operating element 27 on the float rod 20. Between the valve body 41 and an axial end wall 55 of the sleeve-shaped part 44 situated at the side where the lever 49 is located, provision is made for a compression spring 56 which pushes the valve body 41 in the direction of the valve seat 36 and the valve opening element 35 into the rest position. The valve body 41 is also provided with an axial pin 57 which projects with some play through a central bore 58 in the end wall 55 of the sleeve-shaped part 44. The valve 17 is fixed in the axial direction in the bore 16 in the housing 15 of the air venting device 2 through a part 59 of the valve seat 36 with enlarged diameter being confined between an annular stop 60 in the bore 16 and an insert 61 which is fixed in the bore 16 by means of a clamping ring 62. The insert 61 is shown separately in Fig. 7. The insert 61 comprises a part 63 with reduced diameter which fits into a recess 64 in the valve seat 36. A part 65 with larger diameter is provided with a peripheral groove 66 in which an O-ring 66a can be placed and seals against the wall of the bore 16 in which the insert 61 is fitted. The insert 61 is provided with a central bore 67 which connects to the bore 37 in the valve seat 36, and which has an internally threaded part 68 of larger diameter into which a pointed screw is screwed. The pointed part 70 cooperates with the edge 71 of the bore 67 lying at the side where the pointed screw is provided, for regulation of the passage for the air escaping from the air venting device 2 through the bore 37 in the valve seat 36 and the bore 67 in the insert 61. The combined air separator/air venting device described above works as follows. Water containing air fed in through the feed aperture 4 flows along the filling elements 7 in the housing 3 of the air separator 1 to the discharge aperture 5. Initially the housing 3 of the air separator 1 will be full of water, and the housing 15 of the air venting device 2 will be largely full of water. The float 18 will be pressed upwards by the upward pressure, and the valve operating element 27 rests against the top wall 21 of the housing 15 of the air venting device 2. The valve operating element 27 here is fully clear of the valve opening element 35. The air present in the water will adhere to the surface of the filling elements 7 and form small bubbles there. These bubbles will become greater until they have sufficient floating power to break away from the filling elements and rise up in the water. The air bubbles go through the large apertures in the plate 25 and rise further to the water surface 72 in the air venting device 2. As more air goes into the air venting device, the water surface 72 will fall. At a certain point in time this water surface 72 has dropped so far that the upward force on the float becomes equal to the weight thereof. At this moment the float 18 will sink with the water surface 72, and the valve operating element will move in the direction of the valve opening element 35. When the float sinks further the valve operating element 27 will move the valve opening element 35 downwards, where it pivots about the hinge formed by the gudgeons 45 and 46 of the valve operating element 35 and the apertures 48 in the U-shaped part 47 connected to the valve seat 36. The valve element 41 accommodated in the sleeve-shaped part 44 is tilted, which makes the valve rubber 42 move partially clear of the valve seat 36 and produces an opening through which air present in the air venting device 2 can escape from the air venting device 2 via the bore 37 in the valve seat 36 and the bore 67 in the insert 61. The water surface 72 will rise again as a result, and the valve 17 will close again through the fact that the valve opening element 35 is pressed into the rest position again by the action of the spring 56. When air is separated from the water again, the water surface 72 will sink again, and the air venting process will be repeated. Fig. 8 shows a large-capacity air separator 75 and an air venting device 76 fitted on it. The air separator 75 comprises a tank 77 which is provided with connection branches 78 and 79, which may be flanged, for the infeed and discharge of water. Like the air separator 1 of Fig. 2, the tank 77 is filled up to a particular level 80 with filling elements 7 for the separation of air from water flowing through the tank 77. The embodiment of the air venting device 76, which is shown in greater detail in Fig. 9, differs slightly from the embodiment of the air venting device 2 shown in Fig. 2. The difference essentially lies in the embodiments of the guide of the float 81. In particular, the rod 82 of the float 81 is made so long that the float element 83 lies outside the housing 84 of the air venting device 76. The float rod 82, like the float rod 20 in the air venting device 2, can move freely in the vertical direction. At the top side the float rod 82 is guided in the same way as the float rod 20. The float rod 82 is, on the other hand, positioned in the transverse direction through the fact that the float rod 82 projects with play through a central aperture 85a in a guide plate 85, which is further designed and fixed on the housing 84 of the air venting device 76 in the same way as the guide plate 25 of the air venting device 2. The float rod 82 is provided with a collar 86 in order to limit the downward movement of the float 81. The float element 83 is fixed on the float rod 82 in the axial direction by means of two O-rings 87 and 88 clamped round the float rod. As can be seen in Fig. 8, the float element 83 projects into the tank 77 of the air separator 75. The float element 81 is surrounded by a housing 89 which connects to the air venting device 76, and the side wall of which is essentially closed, and which has an end wall 90 provided with apertures at the bottom side. By means of this housing 89 it is ensured that dirt floating on the water surface 91 in the air separator 75 cannot enter the air venting device 76. Provision is made in the side wall of housing 89 at the top side for a small aperture 92 through which air can flow, so that the pressure of the air in the housing 89 and in the air venting device 76 is always equal to the pressure of the air in the top of the air separator 75 above the water surface 91. The air separator 75 can also be provided with means (not shown here) for the removal of dirt floating on the water surface. The tank 77 is provided with a drain hole 93 at the bottom side. In all embodiments of the air venting device shown and described the internal transverse dimensions of the housing of the air venting device decrease from the open bottom side of the housing towards the top side, and the air discharge valve is provided in the top of the housing. In particular, the housing of the air venting device is essentially the shape of a truncated cone. This means that when there is an increase in the pressure of the water in the system to which the air venting device is connected the water level in the air venting device rises less than in the case where the internal transverse dimensions of the housing of the air venting device are the same over the height. The air discharge valve consequently remains further away from the water surface, which reduces the risk of soiling of the valve. The moving parts of the air venting device are preferably made of light, corrosion-resistant material. For example, the float and the float rod are made of plastic, in particular polypropylene, and the valve opening element is also made of plastic, in particular polyacetal (POM). These plastic parts can be made relatively simply by injection moulding. Various other embodiments of air separator and air venting device are, of course also possible within the scope of the invention as defined in the claims. For example, the air discharge valve and the float can be designed differently. The air discharge valve could possibly also be fitted in the top wall of the air venting device. The use of the air separator and air venting device described is not restricted to the discharge of air from systems containing water and air, such as, e.g., central heating systems. The device shown can in general be used as a device for the separation of gas from water and the discharge of the separated gas. The gas separator according to the invention with the open filling elements present in the housing has the advantage that a very good gas separation is achieved, and the resistance which the liquid flowing through the gas separator experiences from the filling elements is very low. The advantages of the gas discharge device according to the invention can be summarized as follows. The device is reliable. Due to the fact that there is contact between the float and the valve opening element only at the moment when the valve has to be opened for the discharge of gas, the valve is not influenced by the float for the remainder of the time. If there were constant contact between the float and the opening element, the movement of the water would constantly open the valve slightly, so that there would be a constant discharge of gas. This could make the liquid level rise to the valve, which would produce a great risk of soiling of the valve, thereby causing it to leak. In the gas discharge device the level of the liquid surface is virtually constant, so that the distance between the valve and the liquid surface is also virtually constant, which thus makes the risk of soiling of the valve slight.

Claims: Device for separating gas from water circulating through a closed system and discharging the separated gas from said system, consisting of a gas separating part comprising a housing (3;77) with an inlet aperture (4) and an outlet aperture (5) for the water, and a gas discharging part comprising a housing (15;84) placed on top of the housing (3;77) of the gas separating part, the interior of the housing (15;84) of the gas discharging part and the interior of the housing (3;77) of the gas separating part being in communication with one another, and the housing (15;84) of the gas discharging part being provided near its top with a float-operated gas discharge valve (27), characterized in that the interior of the housing (3;77) of the gas separating part is at least partially filled with randomly distributed discrete filling elements (7) which have a large surface area relative to the volume taken up. Device according to claim 1, characterized in that the filling elements (7) are the shape of hollow cylindrical elements, known per se, comprising a cylindrical wall (8) provided with apertures, and projections (10) extending inwards from the wall. Device according to claims 1 and 2, characterized in that inside the housing (3;77) of the gas separating part before the inlet aperture (4) and the outlet aperture provision is made for a grille (11;12), the apertures of which have dimensions which are smaller than the dimensions of the filling elements (7).

Inventors: NOBEL CORNELIS, NOBEL, CORNELIS
Applicants: FLAMCO BV, FLAMCO B.V.
Application year: 1990
Main classification: B01D19
IPC codes: F16K24, B01D19