NUCLEAR FUEL ASSEMBLIES

Abstract: A nuclear fuel assembly has fuel rods (5) and a lower tie plate (3) supporting their lower ends. Coolant apertures (9, 21-24) extending through the upper face of the tie plate and a channel box (17) surrounds the fuel rods to confine coolant. To restrict leakage of coolant between the channel box and the lower tie plate, the coolant apertures in the tie plate comprise a plurality of first apertures (21) distributed in a first area spaced from the periphery of the upper face, and a plurality of second apertures (22,23,24) smaller in cross-section than said first apertures (21) and distributed in a second area surrounded by the first area. The sizes and spacings of said first and second apertures are such that the open area ratio of the first area is substantially larger than the open area ratio of said second area. The invention also provides venturis in the leakage path between the channel box and the tie plate, to restrict deformation of the tie plate.

Description: The present invention relates to nuclear fuel assemblies and, more particularly, to fuel assemblies suitable for boiling water reactors. A known fuel assembly used for a boiling water reactor is provided with upper and lower tie plates, a plurality of fuel rods whose upper and lower ends are held by the upper and lower tie plates, respectively, and fuel spacers for maintaining the spacing between adjacent fuel rods, as described in Japanese Laid-Open Patent Application JP-A-60-120282. The bundle of fuel rods is inserted into a channel box, which is attached to the upper tie plate. The lower tie plate is slidably inserted into the lower end portion of the channel box. Finger springs are disposed between the channel box and the lower tie plate. The finger springs suppress the leakage of the coolant in the channel box to the outside via the gap between the channel box and the lower tie plate. The finger spring of this conventional fuel assembly cannot completely prevent the coolant in the fuel assembly from leaking to the outside from the gap between the channel box and the lower tie plate. The conventional fuel assembly is therefore defective in that the amount of coolant leaking from the gap cannot be controlled. There is a risk of breakage of the finger springs. Additionally, the present inventors have found that the pressure difference between the inside and outside of the channel box causes creep deformation which increases the leakage rate over the exposure time of the fuel rods. The finger spring applies a force to the channel box that is directed outwardly. This force promotes creep deformation at the lower end portion of the channel box and expands the lower portion of the channel box outwardly. Japanese Laid-Open Patent Application JP-A-61-170692 discloses a structure that does not use the finger spring. As is shown in Fig. 1 of this prior art reference, steps having an inward inclination are disposed around the outer peripheral portion of the lower tie plate and the channel box is placed on one step of this structure. The channel box is thus kept in close contact with the lower tie plate by its own weight and this restricts the leakage of cooling water. Since the channel box is placed on the steps having an inward inclination, inward components of force are caused to act on the lower end portion of the channel box and outward deformation of the outside of the lower end portion is reduced. However, force still acts on the lower end portion of the channel box from inside to outside due to the pressure difference between the inside and outside of the channel box and this is likely to promote creep deformation. If the lower end portion of the channel box expands, the quantity of leaking cooling water increases. To reduce the leakage from the gap between the channel box and the lower tie plate, the present applicants have designed fuel assemblies in which the lower tie plate is provided with coolant flow apertures situated at or close to the outermost periphery of the upper face of the tie plate so as to produce a flow pattern of the coolant which suppresses the leakage of the coolant from the gap between the channel box and the lower plate when the fuel assembly is loaded into the core of a reactor. These proposals are disclosed in JP-A-61-212391 published on 25 August 1989 and are described below with reference to Figs 1 to 12. It is an object of the present invention to provide a fuel assembly which is capable of reducing or controlling the leakage of coolant via the gap between the lower tie plate and the channel box. It is another object of the present invention to provide a fuel assembly which is capable of reducing the creep deformation of the channel box. In one aspect, according to the present invention, the coolant apertures in the lower tie plate comprise a plurality of first apertures distributed, as seen in plan view on the upper face of the lower tie plate, in a first area spaced from the periphery of the upper face, and a plurality of second apertures smaller in cross-section than said first apertures and distributed in a second area surrounded by said first area. The sizes and spacings of the first and second apertures are such that the open area ratio of said first area is larger than the open area ratio of said second area. The open area ratio is the ratio of (i) the total cross-sectional area of all the coolant apertures (excluding any water rod apertures) at the upper face of the lower tie plate in said first area or said second area to (ii) the total surface area of said first area or said second area. Optional features of the invention, combinable with the main concept set out above, are set out in the dependent claims. Embodiments of the invention will now be described by way of non-limitative example with reference to the accompanying drawings in which:- Fig. 1 is a general vertical sectional view of a fuel assembly according to a now published proposal of the applicants, mentioned above; Fig. 2 is a detailed vertical sectional view on line II-II of Fig. 3 of the lower tie plate shown in Fig. 1; Fig. 3 is a plan view of the lower tie plate shown in Fig. 2; Fig. 4 is a sectional view of an alternative construction to that of Fig. 2 and showing the lower end of the channel box; Fig. 5 is a diagram illustrating a velocity distribution of the rate of cooling water above and in the vicinity of the lower tie plate; Figs. 6, 7, 9, and 10 are vertical sectional views of other alternatives to Figs. 2 and 4; Fig. 8 is a plan view of the lower tie plate shown in Fig. 7; Fig. 11 is a plan view of the lower tie plate shown in Fig. 10; Fig. 12 is a vertical sectional view of the fuel assembly of Figs. 10 and 11 on a smaller scale; Fig. 13 is a plan view of a lower tie plate of a fuel assembly in accordance with a first embodiment of the present invention; Fig. 14 shows each feed water port region of the lower tie plate shown in Fig. 13 and Fig. 15 is a diagrammatic indication of a flow velocity distribution inside a channel box when a lower tie plate in accordance with the present invention is used; The fuel assembly 1 of Figs. 1, 2 and 3 is provided with a plurality of fuel rods 5 and an upper tie plate 2 and a lower tie plate for holding the upper and lower ends of the fuel rods 5. Some of the fuel rods 5 are coupling fuel rods and couple the upper tie plate 2 and the lower tie plate 3. A water rod 14 with its ends held by the upper tie plate 2 and the lower tie plate 3, respectively, is disposed among the fuel rods 5. Springs contacting the upper end plugs of the fuel rods 5 press the fuel rods 5 toward the lower tie plate 3. Fuel spacers 15 are disposed in the vertical direction of the fuel assembly 1 at predetermined intervals so as to hold the fuel rods 5 spaced apart. A channel box 17 is attached to the upper tie plate 2 so as to surround the bundle of the fuel rods 5. The upper portion of the lower tie plate 3 is inserted into the lower end portion of the channel box 17. The channel box 17 and the lower tie plate 3 are engaged with each other such that the lower end of the channel box 17 does not come off the lower tie plate 3 even if the upper tie plate 2 moves upward due to the thermal expansion or radiation deformation of the fuel rods 5 during the operation of a reactor loaded with the fuel assembly 1. This general arrangement of a fuel assembly is known and need not be described further. The structure of the lower tie plate 3 will be explained in detail with reference to Figs. 2 and 3. The lower tie plate 3 is provided with a fuel supporting member 4 and a lower part 10. The lower part 10 is a part square and part conical body with a chamber 11 therewithin. The fuel supporting member 4 is attached to the upper end portion of the lower part 10 in such a manner as to cover the chamber 11. Typically the lower tie plate 3 is made in one piece, of suitable steel alloy. The fuel supporting member 4 is provided with a plurality of bosses 6A having holes 7 for receiving the lower end plugs of the fuel rods 5 or the water rod 14, and a multiplicity of ribs 6 connecting the adjacent bosses 6A. The outer wall of the bosses 6A and the ribs 6 constitute cooling water apertures or passages 8. The lower tie plate 3 is further provided with a plurality of peripheral cooling water apertures in the form of cooling water jet slits 9 in the vicinity of the four outer side surfaces 16A. The exits of the cooling water jet slits 9 are disposed between outermost holes 7 and the outer side surface 16A of the lower tie plate 3 parallel to the outer side surface 16A of the lower tie plate 3. Each cooling water jet slit 9 is a cooling water passage having a long and narrow rectangular cross-section and the exits of the cooling water jet also extend along the outer side surface 16A. Each of the cooling water jet slits 9 is formed such that the entrance communicates with the chamber 11 below the fuel supporting portion 4 and the exit is situated on the upper end surface of the lower tie plate 3. The center of the axis of the cooling water jet slit 9 is inclined at an angle of ϑ with respect to the outer side surface 16A of the lower tie plate 3. In other words, the dimension between the center of the entrance of the cooling water jet slit 9 and the outer side surface 16A is larger than the dimension between the centre of the exit of the cooling water jet slit 9 and the outer side surface 16A of the lower tie plate 3. This means that the centre of the axis of the cooling water jet slit 9 is also inclined with respect to the inner surface of the channel box 17 as illustrated in Fig. 4. In detail, the cooling water jet slit 9 has the following construction. The dimension t₁ between (i) the side wall portion P situated towards the outer side surface 16A of the tie plate 3, of the side walls of the cooling water jet slit 9 at the exit thereof, and (ii) the outer side surface 16A is smaller than the thickness t₂ of the side wall 16 of the lower tie plate 3. In fact the side wall portion P is situated closer to the outer side surface 16A than to the inner side surface 16B. It can also be said from another viewpoint that, the dimension L₁ between (i) the side wall portion P of the cooling water jet slit 9 situated towards the outer side surface 16A of the side surfaces of the cooling water jet slit 9 at the exit thereof, and (ii) the central axis of the lower tie plate 3 is larger than the dimension L₂ between the inner side surface 16B of the lower tie plate 3 and the central axis of the lower tie plate 3. In Fig. 2, no finger spring is provided between the lower tie plate 3 and the channel box 17, as shown in Fig. 1. When the fuel assembly 1 is loaded into the core of a boiling water reactor, the cooling water flows into the chamber 11 formed in the lower part 10 of the lower tie plate 3 and is supplied between the fuel rods through the cooling water passages 8, 9. Part of the cooling water from the chamber 11 flows out of the cooling water jet slits 9 towards the channel box 17 in the direction of the arrows 18, as shown in Fig. 4. The flows from the cooling water jet slits 9 gather in the form of a belt in the vicinity of the lower tie plate 3 and proceeds towards the channel box 17. These flows 18 meet the inner surface of the channel box 17 and flow upward along the inner surface of the channel box 17. Fig. 5 shows an idealised velocity distribution of the flow rate of the cooling water above and in the vicinity of the lower tie plate 3. In a lower tie plate of the prior art having uniform size coolant apertures distributed uniformly of the lower tie plate, as indicated by the broken line the flow rate of cooling water increases towards the central region in the cross-section of the channel box 17. In contrast, in the construction of Fig. 2, the flow rate of cooling water is increased in the vicinity of the channel box 17, as indicated ideally by the solid line. Such an ideal is not likely to be achieved in practice, but the constructions under discussion provide velocity peaks in the flow distribution at the upper face of the lower tie plate adjacent the periphery thereof. Of course, higher in the channel box, the velocity diagram changes from that at the lower tie plate. In the present constructions having such distribution of flow rate of cooling water, a relatively low-pressure area is formed in an area (represented by A in Fig. 4) in the vicinity of the inner surface of the channel box 17 as a result of the higher velocity from the cooling water jet slits 9. The leakage of cooling water from the channel box 17 through the gap between it and the lower tie plate is thus reduced. This action is caused due to the position of the exits of the cooling water jet slits 9 closer to the outer surface 16A than the outermost cooling water passages 8. Preferably, the exits of the cooling water jet slits 9 are wholly outside of the centre lines of the outermost holes 7. Especially, it is preferable that the side wall portions P of the cooling water jet slits 9 are situated closer to the outer side surface 16A of the lower tie plate 3 than to the inner side surface 16B. If the cooling water jet slit 9 is inclined at an angle of ϑ to such a degree as not to produce a downward component even if the jet flow 18 hits upon the channel box 17, it is possible to dispose the exit of the cooling water jet slit 9 on the portion on the side surface of the lower tie plate 3 which is covered with the channel box 17 without losing the above-described function. This construction can greatly suppress the leakage of the cooling water from the gap between the lower tie plate 3 and the channel box 17 due to the hydromechanical action of the flow jetted from the cooling water jet slits 9. This effect is achieved by a fuel assembly having a simple structure in which the cooling water jet slit 9 are provided without using a finger spring. Since the exit of the cooling water jet slit 9 extends along the outer side surface 16A, it is possible to form the area in which the flow rate of the cooling water increases in the vicinity of the channel box 17 over the entire periphery of the inner surface of the channel box 17. It is therefore possible to reduce the leakage of the cooling water from the gap formed between the lower tie plate 3 and the channel box 17 continuously along the entire periphery of the outer surface 16A of the lower tie plate 3. The angle ϑ is preferably determined so as not to produce substantially any downward component even if the jet flow 18 hits the channel box 17. If the exit of the cooling water jet slit 9 is disposed in the vicinity of the outer side surface 16A of the lower tie plate 3 (for example, closer to the outer side surface 16A than the hole 7 which is disposed on the outermost periphery and the point thereof which is the closest to the outer side surface 16A), it is possible to have the structure in which the centre of the axis of the cooling water jet slit 9 may be parallel to the inner surface of the channel box 17 (namely, parallel to the outer side surface 16A) without losing the above-described function. Fig. 6 shows such a structure. Fig. 6 shows a lower tie plate 3 which has the same structure as the lower tie plate described above except that the centre of the axes of the cooling water jet slits 9B are parallel to the outer side surface 16A of the lower tie plate. The exit of the cooling water jet slit 9B is situated closer to the outer side surface 16A of the lower tie plate 3 than the outer surface of the outermost fuel rods. In other words, the dimension t₁ between the side wall portion P of the cooling water jet slit 9B and the outer side surface 16A is smaller than the thickness t₂ of the side wall 16 of the lower tie plate, and the dimension L₁ between the side wall portion P of the cooling water jet slit 9B and the centre of the axis of the lower tie plate 3 is larger than the dimension L₂ between the inner side surface 16B of the lower tie plate 3 and the centre of the axis of the lower tie plate 3. This construction achieves the same effect as that of Fig. 2. The shape of the lower ends of the apertures 9B in Fig. 6 is significant. To increase the flow size through the peripheral apertures 9B compared with the apertures 8, friction at entry to the apertures 9B should if possible be lower than at entry to the apertures 8. The design in Fig. 6 achieves this. Another construction of a lower tie plate 3 is shown in Figs. 7 and 8, where the central cooling water passages 8 have a smaller passage cross-section than in the embodiments of Figs. 2, 4 and 6. The cross-section of the cooling water passages 8 is smaller than that of the fuel rod holes 7. Otherwise the structure and function of the lower tie plate 3 is substantially the same as in Fig. 2. The pressure loss of the fuel supporting member 4 in this embodiment is larger than in Fig. 2, so that the flow rate from the cooling water jet slits 9 is higher, i.e. the function of reducing the amount of cooling water leaking from the gap between the lower tie plate 3 and the channel box 17 is increased. In addition, the increase in the pressure loss of the fuel supporting member 4 leads to the amelioration of a phenomenon of unstable flow. Still another construction of a lower tie plate will be explained with reference to Fig. 9. This lower tie plate 3 has a flow rate limiter, which is a resistor, on the lower surface of the fuel supporting member 4. The plan view of the lower tie plate is the same as that shown in Fig. 3. The flow rate limiter 20 has an opening 20A at the central portion thereof. The area of the opening 20A is smaller than the total passage area of the cooling water passages 8 which communicate with the chamber 11 below the flow rate limiter 20 through the opening 20A. This tie plate has the same function as that of Fig. 2. The lower tie plate of Figs. 10 to 12 is provided with cooling water jet slits 9A each of which has a cross-section with a part thereof being the outer surface of the bosses holding the lower ends of the fuel rods. The cooling water jet slits 9A are disposed closer to the outer side surface 16A of the lower tie plate 3 than the outermost holes 7. In other words, in the lower tie plate 3, a part of the exit of the cooling water jet slit 9A is disposed between the outer side surface 16A and the hole 7. The widest point of the exit in the peripheral direction is outside the line joining the centre lines of the closest neighbouring holes 7. The fuel assembly shown in Figs. 10 to 12 has the same function as the fuel assembly shown in Fig. 2. Figs. 13 and 14 show in detail an example of the arrangement of the coolant apertures in accordance with the invention. The concepts described above with reference to Figs. 1 to 12 are included in, or may where appropriate be included in, the embodiments of the present invention herein disclosed. In the tie plate of Figs. 13 and 14 there are peripheral apertures 9 of non-circular shape opening at the upper face outside the lines joining the centre lines of the outermost fuel rod holes 7. These apertures 9 are widest at their sides closest to the periphery. They are partially within the thickness of the wall 16 (as shown in Fig. 6) and the inner face of wall 16 can be seen in Fig. 13. The lower tie plate is shown in Figs. 13 and 14 with screw-threaded holes 12 for the tie rods and two water rod holes 13. It has chamfers 4B at its top edge and ledges 4C lower down. The circular coolant apertures 21, 22, 23 and 24 away from the periphery are of four different sizes, decreasing towards the centre, except that the single centre aperture 24 is larger for constructional reasons. In this lower tie plate the total sectional area of the flow paths of the apertures 21 which are outermost (apart from the peripheral apertures 9) is larger and the total paths of the inner sets of apertures 22, 23 are smaller in order to further enhance the velocity distribution effect of the peripheral apertures 9 discussed above. The distribution of the sectional areas of the flow path of the apertures 9, 21-24 is defined as shown in Fig. 14. The sectional area of the flow path of each peripheral aperture 9 is a, the sectional area of the flow path of each aperture 21 is b, the sectional area of the flow path of each aperture 22 further inside is c, the sectional area of the flow path of each aperture 23 yet further inside is d and the sectional area of the flow path of the aperture 24 at the centre is e. Then, the sum of the sectional areas of the flow paths in each aperture region is expressed by the following formula: E = e The preferred proportion of the flow path area to the total flow path area in each of these regions is given in % in Table 1. The total flow path section area A of the peripheral apertures 9 is made as great as possible and is preferably 25 to 35%, and the total flow path sectional area of the apertures 21, too, is made as great as possible and is preferably 40 to 50%. The apertures closer to the centre are smaller. The total flow path sectional area of the apertures 22 is preferably 15 to 25%, the total flow path sectional area of the apertures 23 is preferably 2 to 10% and the total flow path sectional area of the feed water port 24 is preferably 0 to 5%. As a definite example, an example of a 9 by 9 fuel assembly is shown in Table 2. As shown in this table, the proportion of the total flow path sectional area of each region satisfies the range set forth in Table 1. The diameters of the apertures in each region is given just an example and is not limitative. Since the apertures 21-24 are for the most part uniformly spaced apart, the open area ratio as defined above is greater at the region of the apertures 21 than at the region of the apertures 22 and is smallest at the region of the central apertures 23, 24. The flow velocity distribution inside the fuel assembly after leaving the lower tie plate is ideally made flat as shown in Fig. 15 by increasing the flow path sectional area of the apertures at the outer peripheral portions of the lower tie plate and reducing the flow path sectional area of the apertures close to the centre. By reason of the velocity distribution achieved by the construction of Figs. 13 and 14, the pressure difference between inside and outside the channel box is reduced and the leakage from inside to outside the channel box can be restricted, compared with an arrangement of uniform apertures. The present construction provides another effect that the flow velocity distribution inside the channel box can be made more uniform than the conventional lower tie plate. Furthermore, the reduced static pressure adjacent the lower part of the channel box means that the outward creep deformation of the channel box is also reduced. Use of the fuel assemblies here described in the core of a boiling water reactor will be briefly explained. The core is disposed inside a pressure containment vessel of the reactor, and is formed by loading a large number of the fuel assemblies. The lower tie plate of each fuel assembly is supported by a fuel support grid disposed on the lower core support plate. One fuel support grid supports four fuel assemblies. The control rods can be inserted between the adjacent fuel assemblies through the fuel support grid. Cooling water is passed into the reactor pressure containment vessel and flows through the core. Cooling water that is supplied by the operation of a recirculation pump passes through a passage in the fuel support grid and is supplied from the lower tie plate into the fuel assembly. The major portion of water passes through the channel box and flows out from the top of the fuel assembly as described already. Part of cooling water leaks outward from the bottom of the channel box passage and rises in the gaps defined between the adjacent fuel assemblies. The present invention can remarkably restrict deformation of the channel box by simple structures using the coolant itself.

Claims: Nuclear fuel assembly comprising: (a) a plurality of fuel rods (5) having upper and lower ends and extending generally parallel to each other, (b) a lower tie plate (3) supporting said lower ends of said fuel rods and having an upper face (4A) and a plurality of coolant apertures (9, 21-24) extending through it and ending at said upper face, (c) a channel box (17) surrounding said fuel rods and having a lower end in which said lower tie plate (3) is received, whereby in use coolant after passing through said coolant apertures moves upwardly along said fuel rods within said channel box, characterized in that said coolant apertures comprise a plurality of first apertures (21) distributed, as seen in plan view on said upper face (4A), in a first area spaced from the periphery of the upper face, and a plurality of second apertures (22,23,24) smaller in cross-section than said first apertures (21) and distributed in a second area surrounded by said first area, the sizes and spacings of said first and second apertures being such that the open area ratio, as herein defined, of said first area is larger than the open area ratio of said second area. Nuclear fuel assembly according to claim 1 wherein said first and second apertures (21-24) are of circular cross-section. Nuclear fuel assembly according to claim 1 or claim 2 wherein said coolant apertures further include, adjacent the periphery of the lower tie plate, a plurality of peripheral apertures (9) which each provide a velocity peak located further from the axial centre line of the tie plate than the axial centre lines of the closest neighbouring fuel rods (5) to the aperture (9), said velocity peak being a peak in a diagram of coolant velocity distribution at the upper face (4A) of the lower tie plate along a line perpendicular to the direction of the periphery of the lower tie plate at the location of the aperture. Nuclear fuel assembly according to claim 3 wherein said tie plate (3) has an upper plate portion (4) supporting said fuel rods and providing said upper face (4A) and a side wall (16) extending downwardly from the periphery of said upper plate portion and bounding a chamber (11) for said coolant, said coolant apertures extending from said chamber to said upper face, said peripheral apertures (9) being at least partly located within the thickness of said wall (16). Nuclear fuel assembly according to any one of claims 1 to 4 wherein said channel box (17) is supported at its upper end and slidably receives said lower tie plate (3). Nuclear fuel assembly according to claim 1 or claim 2 wherein said coolant apertures in said lower tie plate further include, adjacent the periphery of the lower tie plate, a plurality of peripheral apertures (9) which each has, at a region of said upper face further from the axial centre line of the lower tie plate than the axial centre lines of the closest neighbouring fuel rods (5) to the aperture (9), a width in the direction parallel to the periphery of the lower tie plate which is greater than the width (if any) of the aperture (9) in said direction at the region directly between said closest neighbouring fuel rods. Nuclear fuel assembly according to claim 1 or claim 2 wherein said lower tie plate (3) has an upper plate portion (4) supporting said fuel rods and providing said upper face and a side wall (16) extending downwardly from the periphery of said upper plate portion and bounding a chamber (11) for said coolant said coolant apertures extending from said chamber to said upper face, and wherein said coolant apertures further include, adjacent the periphery of the lower tie plate, a plurality of peripheral apertures (9) which each is bounded by a boundary wall which, at least at said upper face, has a portion more remote from the axial centre line of said lower tie plate than the inner face (16B) of said side wall (16) bounding said coolant chamber. Nuclear fuel assembly according to claim 1 or claim 2 wherein said lower tie plate (3) has an upper plate portion (4) supporting said fuel rods and providing said upper face and a side wall (16) extending downwardly from the periphery of said upper plate portion and bounding a chamber for said coolant, said coolant apertures extending from said chamber to said upper face, and wherein said coolant apertures further include, adjacent the periphery of the lower tie plate, a plurality of peripheral apertures (9) which each is bounded by a boundary wall which, at least at said upper face, has a portion which is spaced from the periphery of the lower tie plate by a distance which is less than the general thickness of said side wall (16) bounding the coolant chamber. Nuclear fuel assembly according to claim 1 or claim 2 wherein said coolant apertures include a plurality of peripheral apertures (9) which, as seen in plan view on said upper face, are at least partly located outside fuel rod apertures in said upper face receiving the lower ends of the outermost of said fuel rods (5).

Inventors: AIZAWA, YASUHIRO, HIRAKAWA, HIROMASA, KAWADA, YOSHISHIGE, MARU, AKIRA, MIZUNO, TADASHI, NAKAJIMA, JUNJIRO, NARUSAWA APT. 11-201,, NAKAMURA, SHOZO, YANAGI, YOSHIHIKO, YASUDA, TETSUO
Applicants: HITACHI ENGINEERING CO., LTD., HITACHI, LTD.
Application year: 1990
Main classification: G21C3
IPC codes: G21C3