Apparatus for drying a web

Abstract: A single tier drying section (16) is disclosed for drying a web (12). The drying section (16) includes a dryer (63) and a felt (72) guided about the dryer (63) such that the web (12) is disposed between the dryer (63) and the felt (72) for drying a first side of the web (12). A further dryer (94) is disposed downstream relative to the dryer (63) and a further felt (110) is guided about the further dryer (94) such that the web (12) is disposed between the further dryer (94) and the further felt (110) for drying a second side of the web (12). A dryer transfer mechanism (116) is used for transferring the web from the dryer (63) to the further dryer (94)

Description: This invention relates to an apparatus for drying a web of paper emerging from a press section of a paper making machine, said apparatus being of the kind as defined in the preamble of claim 1. The invention also relates to a method for drying a web extending through a single tier drying section, said method comprising the steps defined in the preamble of claim 3. Such an apparatus and such a method are known from WO-A-8806205 which teaches that a vacuum roll be utilized in the transfer section for transferring the web between successive drying sections. The vacuum generated by the vacuum roll will be set at a level which is sufficient to draw the web from the felt to the further felt as the two felts diverge relative to each other in the transfer section. However, such a vacuum level is insufficient to restrain the web at the point of transfer against shrinkage. An object of the invention is to ensure that the sheet is restrained against shrinkage not only while it is dried but also but also while it is transferred between successive drying sections. The object is achieved by the implementation of the features stated in the characterizing portions of claims 1 and 3. An advantage of the present invention is the provision of an apparatus for drying a web of paper in which the quality of the sheet is improved. More specifically, the dryer section, according to the present invention, has the capability of affecting the sheet properties as follows. First, the tensile strength and stretch of the web in the machine direction is improved. Second, the tensile strength and stretch of the web in the cross-machine direction is improved. Third, the tendency for the sheet to curl is reduced, and fourth, the tendency to generate edge cockles is reduced. According to the "Pulp and Paper Dictionary" by John R. Lavigne, "cockle" is defined as "a paper defect appearing as a wrinkle caused by non-uniform shrinking due to uneven drying or sheet formation". Furthermore, "cockling" is defined as "the process of producing a ripple-like defect or intentionally creating this type of paper surface by controlled, uneven drying of the sheet under minimum tension conditions". Once the sheet leaves the press section, the machine direction tensile and stretch are affected primarily by the press section draw and somewhat less by the draw between dryer sections. In conventional drying sections, these dryer draws are usually set as low as possible, but the minimum draw is dictated by runnability and sheet control. However, in the drying section, according to the present invention, there is no minimum draw requirement for runnability. Nevertheless, the machine direction properties can still be affected in the usual way by pulling a draw between sections if such is deemed desirable. In a somewhat similar manner, the cross-machine direction tensile and stretch are affected by the cross-machine direction sheet restraint. In an open draw, there is no restraint, so the sheet freely shrinks (although this shrinkage is greatest at the edges). In operation of a typical Uno-Run type drying section, there is a degree of web restraint as evidenced by the increase in trim and the decrease in edge cockles. In the drying section, according to the present invention, the sheet restraint is more positive than that provided by a typical Uno-Run system, and this further reduces any tendency for edge cockles to develop. With the improved restraint provided by the present invention, a slight increase in cross-machine direction tensile and a decrease in cross-machine direction stretch is evident. The decrease in cross-machine direction stretch is most pronounced at the edges where the sheet normally has the least restraint. Accordingly, the net effect, according to the present invention, will be a sheet with more uniform properties in the cross-machine direction. The propensity to curl is caused by three factors as follows. First, fiber orientation, second, fines and filler (bonding) distribution, and, third, residual fiber stress. The dryer section affects only the fiber stress. Curl is normally controlled by adjusting the drying from each side of the sheet by separate control of the top and bottom dryer steam pressures. Accordingly, in the drying section, according to the present invention, such control is provided by adjusting the steam pressures in subsequent sections. Another particularly important advantage of the present invention is the provision of an apparatus for drying fine paper grades where directionality is important. More particularly, restrained drying of the web is an important feature of the present invention in that it will not permit the edges of the sheet to shrink more than the center portion of the sheet. The key to restraining the sheet while it is not held between the felt and the dryer drum is the vacuum in the transfer, or turning roll, below adjacent drums and the vacuum means for transferring the web between dryer sections. The sheet will be restrained by application of a vacuum within the range 249.1-2491 Pa (1-10 inches WC) and preferably approximately 996.3 Pa (4 inches WC). As used throughout this specification, the term "single tier" or "single tier drying section" refers to a drying section having sequential rows of dryers with the axes of rotation of the dryers in each row lying in a common plane. Also, as used herein, the term "joint run of the felts" means a path of the felts wherein the felts are brought into sufficiently close proximity to each other to effect a transfer of the web from one felt to the other felt while minimizing web flutter. The joint run need not be a parallel run of the felts. More specifically, the vacuum means is a vacuum roll. Preferably, the single tier drying section extends from a press section to a calender section and includes a multiplicity of single tier subsections, and the dryer transfer means includes a plurality of transfer mechanisms with each transfer mechanism being disposed between adjacent subsections such that as the web progress through subsequent subsections, alternate sides of the web are dried. The arrangement is such that alternate sides of the web are sequentially dried as the web progresses through the subsections, and each of the subsections are disposed at different heights relative to each other with preferably every other subsection disposed at the same height relative to each other. The dryer transfer means also includes air nozzle means for assisting guidance of a tail of the web from the dryer to the further dryer. Additionally, the present invention relates to an apparatus and method for drying a web of paper emerging from the press section of a papermaking machine. The apparatus includes a first dryer section means for initiating the drying of the first side of the web. The first transfer means transfers the web from the press section to the first dryer section means. A second dryer section means is disposed downstream relative to the first dryer section means for initiating the drying of the second side of the web. The second side of the web is opposite to the first side of the web. A first dryer transfer means transfers the web without open draw between the first and the second dryer section means such that the first dryer transfer means permits both threading of the web without the assistance of threading ropes and the drying of both sides of the web. More particularly, the first dryer section means also includes a first dryer section for initiating the drying of the first side of the web and a second section disposed downstream relative to the first dryer section for continuing the drying of the first side of the web. A second dryer transfer means transfers the web without open draw between the first and the second dryer sections. The first dryer section includes a first plurality of dryers and a first plurality of vacuum rolls with each of the vacuum rolls being disposed adjacent to a corresponding dryer of the first plurality of dryers such that the web extends alternately past each vacuum roll and a dryer in serpentine configuration. The first felt extends around the first plurality of dryers and the first plurality of vacuum rolls in close conformity with the web. The second dryer section includes a second plurality of dryers and a second plurality of vacuum rolls with each vacuum roll of the second plurality of vacuum rolls being disposed adjacent to a corresponding dryer of the second plurality of dryers, such that the web extends alternately past each vacuum roll and dryer in serpentine configuration. A second felt extends around the second plurality of dryers and vacuum rolls respectively such that the second felt is disposed in close conformity with the web. The second felt and an unfelted portion of a downstream dryer of the first dryers defines a first pick-up section for transferring the web from the unfelted portion onto the second felt so that the web is transferred without draw from the first dryer section to the second dryer section. Each of the vacuum rolls of the first and the second dryer sections are disposed in spaced close proximity to their adjacent corresponding dryers such that the felt draw between each of the vacuum rolls and the corresponding dryer is minimal, thereby inhibiting any tendency of the web to flutter relative to the supporting felts. The apparatus also includes a base frame for rotatably supporting the first and the second plurality of dryers such that the axis of the first and the second plurality of dryers are disposed in a first plane. The frame also rotatably supports the first and the second plurality of vacuum rolls such that the axis of the first and second plurality of vacuum rolls is disposed in a second plane with the first plane being disposed above the second plane. An upstream vacuum roll of the second plurality of vacuum rolls is disposed in close proximity to the unfelted portion of the downstream dryer of the first dryer section. A first felt roll is rotatably supported by the base frame for guiding the second felt past and in conformity with the unfelted portion of the downstream dryer and thereafter around the upstream vacuum roll of the second dryer section such that the web is transferred from the unfelted portion to the second felt without open draw. The first transfer means for transferring the web from the press section to the first dryer section means also includes a lead-in roll which is disposed in spaced close proximity relative to the press section. The first felt extends around the lead-in roll for transferring the web from the press section to the first dryer section means. A guide roll is disposed between the lead-in roll and the first dryer section means for assisting the transfer of the web from the press section towards the first dryer section means. A transfer felt extends around the guide roll such that the transfer felt and the first felt define therebetween a transfer section for transferring the web from the press section towards the first dryer section means. The first transfer means also includes an upstream vacuum roll of the first dryer section means. This upstream vacuum roll cooperates with the first felt and the transfer felt such that the transfer section extends from the guide roll to the upstream vacuum roll so that the web emerging from the transfer section is guided around the upstream vacuum roll into the first dryer section means. The second dryer section means also includes a third plurality of dryers with each of the dryers of this third plurality of dryers being disposed downstream relative to the first dryer section means. A third plurality of vacuum rolls are each disposed in spaced close proximity relative to a corresponding dryer of the third plurality of dryers such that the web extends alternately past each vacuum roll and dryer of the second dryer section means in serpentine configuration. The third plurality of dryers and vacuum rolls are rotatably secured to the base frame such that the third plurality of dryers are disposed in a third plane and the third plurality of vacuum rolls are disposed in a fourth plane with the fourth plane being disposed above the third plane. A third felt extends past the third plurality of dryers and vacuum rolls such that the third felt supports the web through the second dryer section means with the second side of the web being urged by the third felt into close conformity with each dryer of the third plurality of dryers. The first dryer transfer means also includes a downstream vacuum roll of the first dryer section means, and a downstream felt roll of the first dryer section means. A second felt of the first dryer section means extends between the downstream vacuum roll and the downstream felt roll with the second felt supporting the web such that the web is conveyed and disposed between the second felt and the second dryer section means. The first dryer transfer means also includes an upstream vacuum roll of the second dryer section means and an upstream felt roll. A third felt extends between the upstream felt roll and the upstream vacuum roll of the second dryer section means such that the third felt and the second felt define therebetween a first dryer transfer means section for transferring the web without open draw from the second to the third felt. Subsequent dryer section means are provided such that the first, second, third and fourth dryer transfer means permit the transfer of the web between their respective dryer sections without open draw with an alternate reversing of the web such that the first and second sides of the web are alternately dried as the web extends through the apparatus and past succeeding dryer section means. The invention also includes a method of drying a web of paper emerging from a press section of a papermaking machine, the method comprising the steps of transferring the web from the press section to a first dryer section of the apparatus, initiating the drying of a first side of the web during passage of the web through the first dryer section and transferring the web without open draw between the first dryer section and a downstream second dryer section, the web transfer being such that the web is reversed so that drying of a second side of the web is initiated during passage of the web through the second dryer section, the second side of the web being opposite to the first side of the web. The method also includes the step of transferring the web without open draw between subsequent dryer sections such that the first and second side of the web are alternately exposed to the drying effect of the subsequent dryer sections in sequence. Although the following detailed description exemplifies a particular embodiment of the present invention, it should be understood by those skilled in the art that the present invention is not limited to such an arrangement. Rather, the present invention, as defined by the appending claims, envisages a multitude of variations thereof, including a single felt extending around the dryers of the first and second dryer sections rather than using a first and second felt as shown in the drawings. Furthermore, although the present invention shows the drying apparatus with a first, second, third, fourth and fifth dryer section means, the present invention is not limited to such an arrangement, and the various dryer section means may be staggered and disposed in any configuration thereof in order to reduce the overall length of the drying section without the introduction of an open draw. Various alternative methods of transferring the web from one dryer section to the next while reversing the web will be apparent to those skilled in the art, the important feature of all such arrangements being that the web is kept under restraint as it travels from one dryer section to the next dryer section. Various embodiments of the invention will now be described by way of example and with reference to the accompanying drawings in which:- Figure 1 is a side-elevational view of the apparatus according to the present invention showing the press section, the first transfer means, the first dryer section means, the second dryer section means, and the first dryer transfer means, according to the present invention; Figure 2 is an enlarged fragmentary view of Figure 1 showing the press section, and more particularly, the first transfer means for transferring the web from the press section to the first dryer section; Figure 3 is an enlarged fragmentary view of Figure 1 showing the first dryer section means, including the first dryer section and the second dryer section; Figure 4 is an enlarged fragmentary view of Figure 1 showing the second dryer section means; Figure 5 is an enlarged fragmentary view of the third dryer section means; Figure 6 is an enlarged fragmentary view of Figure 1 showing the fourth dryer section means; Figure 7 is an enlarged fragmentary view of Figure 1 showing the fifth dryer section means; Figure 8 is a side-elevational view of the present invention showing two of the vacuum rolls; Figure 9 is a side-elevational view of one embodiment of the present invention showing the air nozzle means for assisting guidance of the tail of the web from the dryer to the further dryer; Figure 10 is a side-elevational view of a further embodiment of the present invention showing a converging nip transfer; and Figure 11 is a side-elevational view of a further embodiment of the present invention in which the joint run of the felts is minimal. Similar reference characters refer to similar parts throughout the various embodiments of the present invention. Figure 1 is a side-elevational view showing the apparatus, generally designated 10, for drying a web 12 of paper emerging from a press section, generally designated 14, of a papermaking machine. The apparatus 10 includes a first dryer section means, generally designated 16, for initiating the drying of a first side 18 of the web 12. A first transfer means, generally designated 20, transfers the web 12 from the press section 14 to the first dryer section means 16. A second dryer section means, generally designated 22, is disposed downstream relative to the first dryer section means 16. This second dryer section means 22 initiates the drying of a second side 24 of the web 12, the second side 24 of the web 12 being opposite to the first side 18 thereof. A first dryer transfer means, generally designated 25, transfers the web 12 without open draw between the first and second dryer section means 16 and 22 respectively. The first dryer transfer means 25 permits both threading of the web 12 without the assistance of threading ropes and the drying of both sides 18 and 24 of the web 12. Figure 2 shows in more detail the first transfer means 20 and will be described in more detail hereinafter. Figure 3 shows in detail the first dryer section means 16. This first dryer section means 16 includes a first dryer section, generally designated 26, for initiating the drying of the first side 18 of the web 12. The first dryer section means 16 also includes a second dryer section, generally designated 28, which is disposed downstream relative to the first dryer section 26 for continuing the drying of the first side 18 of the web 12. A second dryer transfer means, generally designated 30, transfers the web 12 without open draw between the first and the second dryer sections 26 and 28 respectively. More particularly, with reference to Figure 3, the first dryer section also includes a first plurality of dryers 32, 34, 36, 38, 40 and 42 respectively. The first dryer section 26 also includes a first plurality of vacuum rolls 44, 46, 48, 50, 52 and 54 respectively. The first plurality of vacuum rolls 44, 46, 48, 50, 52 and 54 are disposed adjacent to a corresponding dryer of the first plurality of dryers 32, 34, 36, 38, 40 and 42 such that the web 12 extends alternately past each vacuum roll 44, 46, 48, 50, 52 and 54 and dryer 32, 34, 36, 38, 40 and 42 in serpentine configuration. A first felt 56 extends around the first plurality of dryers 32, 34, 36, 38, 40 and 42 and the first plurality of vacuum rolls 44, 46, 48, 50, 52 and 54 in close conformity with the web 12. The second dryer section 28 also includes a second plurality of dryers 58, 59, 60, 61, 62 and 63. The second dryer section 28 also includes a second plurality of vacuum rolls 64, 65, 66, 67, 68, 69 and 70. The vacuum rolls 64 to 70 are disposed adjacent to a corresponding dryer of the second plurality of dryers 58 to 63 such that the web 12 extends alternately past each vacuum roll 64 to 70 and dryer 58 to 63 in serpentine configuration. A second felt 72 extends around the second plurality of dryers 58 to 63 and the vacuum rolls 64 to 70, respectively, such that the second felt 72 is disposed in close conformity with the web 12. The second felt 72 and an unfelted portion 74 of the downstream dryer 42 of said first dryers 32, 34, 36, 38, 40 and 42 defines a first pick-up section, generally designated 76, for transferring the web 12 from the unfelted portion 74 onto the second felt 72 so that the web 12 is transferred without draw from the first dryer section 26 to the second dryer section 28. Each of the vacuum rolls of the first and the second dryer sections 26 to 28 are disposed in close proximity to their adjacent corresponding dryers such that the felt draw between each of the vacuum rolls and their corresponding dryers is minimal, thereby inhibiting any tendency of the web to flutter relative to the supporting felts 56 and 72 respectively. As shown in Figure 3, the apparatus 10 also includes a base frame 78 for rotatably supporting both the first and the second plurality of dryers such that the axis of the first and second plurality of dryers are disposed in a first plane 80 as shown in Figure 3. Additionally, the frame 78 rotatably supports the first and second plurality of vacuum rolls such that the axis of the first and the second plurality of vacuum rolls are disposed in a second plane 82 shown in Figure 3. The first plane 80 is disposed above the second plane 82, as shown in Figure 3. As shown in Figure 3, the apparatus 10 includes an upstream vacuum roll 64 of the second plurality of vacuum rolls, and this vacuum roll 64 is disposed in spaced close proximity to the unfelted portion 74 of the downstream dryer 42 of the first dryer section 26. A first felt roll 84 is rotatably supported by the base frame 78 for guiding the second felt 72 past, and in conformity with, the unfelted portion 74 of the downstream dryer 42 and thereafter around the upstream vacuum roll 64 of the second dryer section 28 such that the web 12 is transferred from the unfelted portion 74 to the second felt 72 without open draw. As shown in Figure 2 referred to hereinbefore, the apparatus 10 includes a first transfer means 20 for transferring the web 12 from the press section 14 to the first dryer section means 16. This first transfer means 20 further includes a lead-in roll 86 which is disposed in spaced close proximity relative to the press section 14. The first felt 56 extends around this lead-in roll 86 for transferring the web 12 from the press section 14 to the first dryer section means 16. A guide roll 88 is disposed between the lead-in roll 86 and the first dryer section means 16 for assisting the transfer of the web 12 from the press section 14 towards the first dryer section means 16. A transfer felt 90 extends around the guide roll 88 such that the transfer felt 90 and the first felt 56 define therebetween a transfer section 92 for transferring the web 12 from the press section 14 toward the first dryer section means 16. With further reference to Figure 2, the first transfer means 20 further includes an upstream vacuum roll 44 of said first dryer section means 16. The upstream vacuum roll 44 cooperates with the first felt 56 and the transfer felt 90 such that the transfer section 92 extends from the guide roll 88 to the upstream vacuum roll 44 so that the web 12 emerging from the transfer section 92 is guided around the upstream vacuum roll 44 into the first dryer section means 16. With reference to Figure 4, the second dryer section means 22 also includes a third plurality of dryers 94, 95, 96, 97, 98 and 99, the third plurality of dryers being disposed downstream relative to the first dryer section means 16. A third plurality of vacuum rolls 100, 101, 102, 103, 104, 105 and 106 are disposed in spaced close proximity relative to a corresponding dryer of the third plurality of dryers such that the web 12 extends alternately past each vacuum roll and dryer of the second dryer section means 22 in serpentine configuration. As shown in Figure 4, the base frame 78 rotatably supports each of the dryers of the third plurality of dryers such that the axis of the dryers are disposed in the third plane 107. The base frame 78 also rotatably supports each of the vacuum rolls such that the axis of each of the vacuum rolls of the third plurality of vacuum rolls are disposed in a fourth plane 108 with the fourth plane being disposed above the third plane. A third felt 110 extends past the third plurality of dryers 94-99 and vacuum rolls 100-106 such that the third felt 110 supports the web through the second dryer section means 22 with the second side 24 of the web being urged by the third felt 110 into close conformity with each dryer of the third plurality of dryers 94-99. As shown in Figure 4, the first dryer transfer means 25 includes a downstream vacuum roll 70 of the first dryer section means 16 and a downstream felt roll 112 of the first dryer section 16. The second felt 72 of the first dryer section means 16 extends between the downstream vacuum roll 70 and the downstream felt roll 112. The second felt 72 supports the web 12 such that the web is conveyed and disposed between the second felt 72 and the second dryer section means 22. The first dryer transfer means 25 also includes an upstream vacuum roll 100 and an upstream felt roll 114. The third felt 110 extends between the upstream felt roll 114 and the upstream vacuum roll 100 of the second dryer section means 22 such that the third felt 110 and the second felt 72 define therebetween a first dryer transfer means section 116 for transferring the web without open draw from the second to the third felts 72 and 110 respectively. The third felt 110 presses against the web such that the second side 24 of the web is pressed into close conformity with each dryer of the third plurality of dryers 94-99 such that the second side 24 of the web is dried. Figures 5, 6 and 7, respectively, show third, fourth and fifth dryer section means 118, 120 and 122 respectively, and third, fourth and fifth dryer transfer means 124, 126 and 128, respectively, for transferring and reversing the web as the web progresses through the drying apparatus. The first, third, fourth and fifth dryer transfer means 25, 124, 126 and 128 permit the transfer of the web between the respective dryer sections 16, 22, 118, 120 and 122 without open draw and with an alternate reversing of the web such that the first and second sides of the web are alternately dried as the web extends through the apparatus and past succeeding dryer section means. Figure 8 shows the details of two of the vacuum rolls 46, 48 in which seals or pressure seals 130 may be moved from the position shown with reference to the roll 46 to that shown relative to roll 48 for counteracting the tendency of the web 12 to part from the felt 56. Additionally, as shown in Figure 8, air nozzles 136 and 138 are disposed adjacent the vacuum rolls 130. The special air nozzles 136 and 138 are located near the edges of each dryer to ensure that the tail of the web follows the felt 56 and is transferred by the vacuum rolls 46 and 48. These air nozzles 136, 138 are disposed adjacent to each of the vacuum rolls to eliminate the need for threading ropes, threading equipment and maintenance. In one embodiment of the present invention, as shown in Figures 1-9, a single tier drying section generally designated 16 for drying a web comprises, in combination, a dryer 63 and a felt 72 guided about the dryer 63 such that the web is disposed between the dryer 63 and the felt 72 for drying a first side 18 of the web 12. A further dryer 94 is disposed downstream relative to the dryer 63, and a further felt 110 is guided about the further dryer 94 such that the web is disposed between the further dryer 94 and the further felt 110 for drying a second side 24 of the web. A dryer transfer means 25 transfers the web without open draw from the dryer 63 to the further dryer 94. More particularly, a dryer transfer means section 116 transfers the web without open draw from the dryer 63 to the further dryer 94. Additionally, the dryer transfer means section 116 includes a joint run of the felt 72 and the further felt 110 such that the web is disposed between the felt 72 and the further felt 110 during passage through the joint run. Also, the dryer transfer means section 116 further includes vacuum means 110 disposed downstream relative to the joint run for positively maintaining the web 12 in close conformity with the further felt 110 when the felt 72 and further felt 110 diverge relative to each other downstream relative to the joint run. In a specific embodiment of the present invention, the vacuum means 100 is a vacuum roll. Preferably, the single tier drying section 16 extends from a press section 14 to a calender section 140 shown in Figure 7 or to a size press (not shown) or throughout the entire dryer section. The single tier drying section includes a multiplicity of single tier subsections 16, 22, 118, 120 and 122. The dryer transfer means section 116 is repeated along the plurality of transfer mechanisms 124, 126 and 128. Each of the transfer mechanisms or dryer transfer means 25, 124, 126 and 128 are disposed between adjacent subsections such that as the web progresses through subsequent subsections 16, 22, 118, 120 and 122, alternate sides of the web are dried. The arrangement is such that alternate sides 18 and 24 of the web are sequentially dried as the web progresses through the subsections 16, 22, 118, 120 and 122. Additionally, the subsections 16, 22, 118, 120 and 122 are disposed at different heights relative to each other and preferably every other subsection 16, 118, 122, and 22 and 120 are disposed at the same height relative to each other. As shown particularly in Figure 9, the dryer transfer means section 116 also includes air nozzles means 132 for assisting guidance of the web from the dryer 63 to the further dryer 94. In an alternative embodiment shown in Figure 10, a web 12A is sandwiched between a felt 72A and a dryer 63A for drying a first side 18A of the web 12A. The web 12A supported by the felt 72A is immediately guided around a vacuum roll 70A such that the felt 72A is sandwiched between the web 12A and the vacuum roll 70A for restraining the web 12A against machine direction and cross-machine direction shrinkage. The restrained web 12A, thereafter supported by the felt 72A, extends through a first dryer transfer means section 116A. The felt 72A is thereafter guided around guide roll 112A. A further felt 110A is guided about a guide roll 114A. The felt 110A extends from the guide roll 114A towards and around a vacuum roll 100A disposed closely adjacent to the felt 72A such that a converging nip 142 is defined between the felts 72A and 110A. The arrangement is such that as the web 12A moves from the vacuum roll 70A towards the vacuum roll 100A, the web 12A moves towards the converging nip 142. The vacuum within roll 100A causes the web to follow the felt 110A as the felt 110A diverges relative to the felt 72A. Figure 11 is a side-elevational view of a further embodiment of the present invention wherein the transfer mechanism includes a vacuum roll 70C and a vacuum roll 100C disposed in close proximity relative to each other such that the joint run of felts 72C and 110C is minimal. In each of the embodiments, the ratio of the diameter of the vacuum roll, or the transfer roll, relative to the diameter of the dryer, or further dryer upstream or downstream dryers, is within the range 1:2 to 1:4. In operation of the apparatus, the web is transferred from the press section 14 to a first dryer section means 16 of the apparatus. Drying of the first side 18 of the web is initiated during passage of the web through the first dryer section means 16. The web is transferred without open draw between the first dryer section 16 and a downstream second dryer section means 22 with the web transfer being such that the web is reversed so that drying of the second side 24 of the web is initiated during passage of the web through the second dryer section means 22. In operation of the apparatus, the web is also transferred without open draw between subsequent dryer sections 118, 120, 122 such that the first and second sides 18, 24 of the web are alternately exposed to the drying effect of the subsequent dryer section in sequence. The present invention provides a drying section which is capable of operating at extremely high speeds as no open draw exists between the various sections thereof. Furthermore, the present invention enables threading of the drying section without the use of threading ropes. Additionally, the web is dried while being restrained against machine and cross-machine directional shrinkage, thereby reducing curl in the resultant web.

Claims: An apparatus (10) for drying a web (12) of paper emerging from a press section (14) of a paper machine, said apparatus (10) comprising a first single tier drying section (16) having a first plurality of drying cylinders (32, 34, 36, 38, 40, 42, 58 to 63) rotating in a first direction for drying a first side (18) of the web (12), the first drying section (16) including a first plurality of vacuum transfer rolls (44, 46, 48, 50, 52, 54, 64 to 70) rotating in a direction opposite to said first direction, said vacuum transfer rolls (44, 46, 48, 50, 52, 54, 64 to 70) being disposed between adjacent drying cylinders of said first plurality of drying cylinders (32, 34, 36, 38, 40, 42, 58 to 63), dryer felt means (56, 72) for conveying the web (12) in a serpentine path along said drying cylinders (32, 34, 36, 38, 40, 42, 58 to 63) and vacuum transfer rolls (44, 46, 48, 50, 52, 54, 64 to 70); a second single tier drying section (22) following said first drying section (16) and having a second plurality of drying cylinders (94 to 99) rotating in a second direction opposite to said first direction for drying a second side (24) of the web (12) and including a second plurality of vacuum transfer rolls (101 to 106) rotating in a direction opposite to said second direction and disposed between adjacent drying cylinders of said second plurality of drying cylinders (94 to 99), further dryer felt means (110) for conveying the web (12) in a serpentine path along said second plurality of drying cylinders (94 to 99) and said second plurality of vacuum transfer rolls (101 to 106), dryer transfer means (25) for transferring the web (12) without open draw from said first drying section (16) to said second drying section (22), said dryer transfer means (25) including a joint run of said felt means (72) and said further felt means (110) such that the web (12) is disposed between said felt means (72) and said further felt means (110) during passage through said joint run; and a vacuum roll (100) disposed downstream of said joint run for positively maintaining the web (12) in close conformity with said further felt means (110) when said felt means (72) and said further felt means (110) diverge relative to each other downstream of said joint run, each vacuum transfer roll (44, 46, 48, 50, 52, 54, 64 to 70; 101 to 106) applying a vacuum in the range of 248.9 Pa to 2,489 Pa (1 to 10 inches WC) to the web (12); characterized in that said vacuum roll (100) applies a vacuum in the range of 248.9 Pa to 2,489 Pa (1 to 10 inches WC) to said web (12). An apparatus (10) for drying a web as set forth in claim 1, wherein said felt means (72A) and said further felt means (110A) define a converging nip terminating on said vacuum roll (100A). A method for drying a web extending through a single tier drying section, said method comprising the steps of: guiding a felt (72) about a dryer (63) such that the web (12) is disposed between the dryer (63) and the felt (72) for drying a first side (18) of the web (12); guiding a further felt (110) about a further dryer (94) disposed downstream relative to the dryer (63) such that the web (12) is disposed between the further dryer (94) and the further felt (110) for drying a second side (24) of the web (12); transferring the web (12) from the dryer (63) to the further dryer (94) without open draw so that the web (12) is disposed between the felt (72) and the further felt (110) during transfer of the web (12) from the dryer (63) to the further dryer (94); and positively maintaining the web (12) in close conformity with the further felt (110) when the felt (72) and the further felt (110) diverge relative to each other by the application of a vacuum through the further felt; characterized in that said vacuum is within the range of 248.9 Pa to 2489 Pa. A method of drying a web as set forth in claim 3 wherein said vacuum is set at approximately 995.6 Pa.

Inventors: SKAUGEN BORGEIR, WEDEL GREGORY LYNN, SKAUGEN, BORGEIR, WEDEL, GREGORY LYNN
Applicants: BELOIT CORP, BELOIT CORPORATION
Application year: 1990
Main classification: D21F5
IPC codes: F26B13, D21G9, D21F5