METHOD FOR EXECUTING MONOLITHIC CONTINUOUS STRAIGHTS OR CIRCULAR STRUCTURAL WALLS AND A MACHINE FOR REALIZING SUCH A METHOD

Abstract: An equipment for executing straight or circular continuous monolithic structural walls, comprises a motor driven vehicle (2) provided with means for substaining a beam (8) which is orientable after a vertical and horizontal axis, a slide (10) on one side of said beam, an excavator (12) mounted onto said slide and comprising a chain (13) that is substantially vertical in an operative position, formwork means (21) provided with vibrators (23) and carried by said slide following said excavator and a hose (22) meant to convey concrete following the excavator inside the excavation.

Description: The object of the present invention is a method for executing monolithic continuous straight or circular structural walls and a device for realizing said method. A method is already known which consists of digging a trench for the structural wall, substaining the walls of the trench by introducing mixtures, usually with bentonite, and then inserting a diaphragm made of adjacent prismatic elements with a rectangular section. The main drawback of such a technique is that the elements of the diaphragm, being simply put near each other, do not guarantee a safe hydraulic sealing nor the complanarity of the various elements with consequent settlings when underground stresses occur. Moreover, when the walls of the trench are kept up by bentonitic mixtures, several yard equipment, usually very bulky, are required for making and storing the bentonite mixtures. A further problem occurs when the excavated soil is polluted with bentonite, so suitable dumps are needed together with transportation means provided with watertight dump boxes. This technique is not only used for executing straight structural concrete walls, but also for realizing wells and therefore structural walls with a circular shape. In this second case the method consists in executing, along the circumference of the wall, a sequence of reinforced concrete diaphragms. Such diaphragms are casted into trenches that are supported by bentonitic mixtures. The diaphragms are mainly executed in sequences, with opening and closing diaphragms alternatively fitted. The main drawback of this excavating technique is that the diaphragms are never perfectly vertical, so that it is impossible to execute a structural junction between the single diaphragms. So a further problem is that diaphragms guarantee the well to be functional only down to the level where they are perfectly positioned along the circumfernce of the wall. At deeper levels, due to the disalignment with the vertical line, the diaphragms work as isolated elements in the ground, being stressed by bending and shearing stresses. A device for the casting of structural walls is known from Patent application WO-A-8504210, which discloses a machine that exploits a computer controlled laser system laser system which is pivotally attached to the end of a telescopic hydraulically operated arm and is able to rotate about three perpendicular axes. Because of its structure, this machine has difficulties in the costruction of circular walls, especially large diameter ones, as it involves complicated manoeuvres for driving the excavator along a wide circle. Further difficulties arise when constructing a circular wall with variable depth because four independent rams have to work to maintain the vertical orientation of the work head unit. The purpose of the present invention is to overcome the above deficiences by proposing a method and equipment that can realise diaphragms with various thicknesses and without junctions in any kind of ground. Such diaphragms may be straight or circular, and in this second case they are made for executing large diameter wells, overcoming the problems thet the techniques known up to now have found. This is realised by executing continuous circular concrete walls that keep vertical for a greater depth guaranteeing the structure to work as a well. Such purposes are obtained according to the invention by means of a device for the simultaneous excavation and construction of straight or circular continuous monolithic structural walls, comprising a motor driven vehicle provided with first pivoting means for supporting a vertical beam for rotational movement about a vertical axis and second pivoting means for rotating the beam about a horizontal axis; an excavator comprising a chain that is substantially vertical in the operative position; concrete delivery means fitted between formwork means comprised of two parallel plates mounted on each side of of the excavator for delivering concrete to the excavated area following the excavator; characterised in that said first pivoting means comprise a rotary bracket supported by a horizontal thrust bearing connected to a horizontal boom carried by the vehicle; the excavator being supported by sliding means mounted for vertical movement on said beam, and the formwork provided with vibrators. Other characteristics and benefits of the invention will be evident further on in the description of a particular but not restrictive embodiment of the device and of the method, which are both shown in the annexed drawings, wherein: fig. 1 is a side view of the equipment that is used to realize the method according to the invention; figs. 2 and 3 are both plans showing the equipment according to the invention in two different operating conditions; fig. 4 is a lenghtwise diametral section of a well that has been excavated with the method according to this invention. Referring at first to fig. 1, a motor driven crawler track equipment, indicated as a whole with reference number 1, is used for realizing the method in accordance with the invention. The equipment 1 comprises a motor driven truck 2 provided with crawler tracks and with an operator's workstation 3. Equipment 1 also comprises a column 4 provided with a boom 5 mounted overhanging to which a rotable bracket 6 is connected by means of a thrust bearing 7 rotating around a vertical axis A. Bracket 6 supports a beam 8 that can oscillate round point 9 in a vertical plane. The orientation of beam 8 is realized by means of an hydraulic jack 9 having its cylinder fixed to bracket 6 and its piston rod pivotally connected to the lower end of beam 8. A slide 10 is mounted on the side of beam 8 which is opposite to the side with the articulated joint: said slide 10 holds a work head unit 11 for the excavator 12. Excavator 12 comprises a chain 13 carrying buckets or picks 14 and it extends itself between a top driving 13 pulley and a driven sheave 15. The ascending part of chain 13 is parallel to the descending part, so to dig a rectangular trench. A couple of parallel plates 16 are fitted one on each side of excavator 12. Plates 16 have the shape of an upside down right-angled trapezium wherein the longer base 17 and the shorter base 18 are united by oblique side 19 and by the side 20 which is perpendicular to both bases. A formwork 21 is defined between plates 16 and excavator 12; in said formwork a hose 22 is inserted which goes down along chain 13, and through this hose the concrete is casted into the formwork. One or more vibrators 23, meant for compacting the casted concrete, are mounted onto the longer bases 17 of plates 16. The concrete may be preparred and transported nearby the place where the wall has to be casted, by means of a truck mixer 24, connected by a flexible hose 25 to hose 22. A pump 26 is provided for a better conveyance of the concrete from truck mixer 24 to hose 22. The method for realizing a continuous monolithic structural wall, substantially straight as shown in fig. 2, is carried on as follows. The excavator 12 is positioned above the extremity of the structural wall to be built and so it is got to slide down along boom 8 and penetrate vertically into the ground, digging a hole as deep as the wall. After the excavator has been advanced for a short bit, the formwork 21 is slipped into the trench and it is fixed to the excavator in such a way that the shorter base 18 is level with sheave 15. The tube 22 is inserted from the top into the formwork 21; tube 22 is connected, with the outlet of cement pump 26 by means of flexible hose 25, which is fed by truck mixer 24. The equipment 1, by moving continuously and constantly in direction C, realizes a continuous trench wherein the walls are substained by formwork 21, and in which the concrete is conveyed and opportunely compacted by the action of vibrators 23 for a better setting and hardening. The process goes on this way until the whole length of the structural wall is realized. The process for executing a circular structural wall for the realization of large diameter wells, like the one in fig. 3, is brought on as follows. The excavator 12 is located in a position tangential to the hypothetical circumference of the well that is going to be dug. Then it is slided down along beam 8 and it is forced to penetrate vertically into the ground digging a hole as deep as the well. The excavator is then forced to move horizontally for a short bit and then the hose 22 is inserted in the hole following chain 13 and parallel to it. A circular trench is executed by driving the equipment in direction C′ and by rotating opportunely the excavator 12 round vertical axis A; the concrete 22 is conveyed through hose 22 into the trench, and such operations go on until the whole circular structural wall is completed. Once the structural wall is finished, the soil inside the wall may be excavated down to the depth of the wall. The process hereby described allows to realize circular wells in non reinforced concrete about 40 cm thick and 10 m deep. As it can be observed in figs. 3 and 4, the well has a diameter D, an excavated deepness H and a thickness S of the wall.

Claims: A device for the simultaneous excavation and construction of straight or circular continuous monolithic structural walls, comprising a motor driven vehicle (2) provided with first pivoting means for supporting a vertical beam (8) for rotational movement about a vertical axis (A) and second pivoting means for rotating the beam (8) about a horizontal axis; an excavator (12) comprising a chain (13) that is substantially vertical in the operative position; concrete delivery means (22) fitted between formwork means comprised of two parallel plates (16) mounted on each side of the excavator (12) for delivering concrete to the excavated area following the excavator; characterised in that said first pivoting means comprise a rotary bracket (6) supported by a horizontal thrust bearing (7) connected to a horizontal boom (5) carried by the vehicle (2); the excavator (12) being supported by sliding means (10) mounted for vertical movement on said beam (8), and the formwork provided with vibrators (23). A device according to claim 1 characterised in that said plates (16) have an upside down right-angled trapezium shape having the upper longer sides fitted with vibrating means (23). A method for simultaneously excavating and constructing straight or circular continuous monolithic structural walls using the device according to claim 1, the method comprising the steps of: providing a motor driven vehicle (2) having a vertically disposed excavator (12) vertically movable thereon; positioning said excavator (12) vertically in the ground at a desired depth; advancing the vehicle (2) so as to form a longitudinal trench by means of said excavator; introducing side plates (16) into said trench on either side of said excavator wherein an excavated area is defined by said excavator and side plates in the trench; fixing the plates (16) to the excavator (12); locating concrete delivery means (22) within said excavated area; pivoting the excavator (12) about a vertical axis (A) so as to define the angle between the direction of the excavator (12) and the direction of the vehicle (2); simultaneously advancing the vehicle (2) and feeding concrete to said concrete delivery means so as to form a vertical wall in the ground.

Inventors: TREVISANI, DAVIDE
Applicants: TREVI S.P.A.
Application year: 1990
Main classification: E02D17
IPC codes: E02D17, E02D5, E02F3, E02F5