Process for preparing optically active 6-t-butoxy-3,5-dihydroxyhexanoic esters

Abstract: An optically active 6-t-butoxy-3,5-dihydroxyhexanoic ester represented by the formula: wherein t-Bu represents a t-butyl group; and R represents a (C1-4) alkyl group, is prepared by asymmetrically hydrogenating a 4-t-butoxy­ acetoacetic ester in an alcohol as solvent in the presence of a ruthenium-optically active tertiary phosphine complex of specified formula to obtain an optically active 4-t-­ butoxy-3-hydroxy-butanoic ester, reacting the ester in an alcohol as solvent with a lithium enolate of an acetic ester to obtain an optically active 6-t-butoxy-5-hydroxy-­ 3-oxohexanoic ester, and asymmetrically hydrogenating the resulting ester in the presence of a diruthenium-tetrachloro optically active phosphine complex of specified formula as a catalyst. The desired product can be obtained in good yield at high stereoselectivity and is useful as a precursor of a lactone moiety of compactin, mevinolin or analogues there­ of.

Description: This invention relates to a process for preparing an optically active 6- t -butoxy-3,5-dihydroxyhexanoic ester useful as an intermediate of starting materials for synthesizing drugs. 6- t -Butoxy-3,5-dihydroxyhexanoic esters in which the steric configurations at the 3- and 5-positions are (R)-configuration and (S)-configuration, respectively are known to be easily converted to a lactone moiety of the chemical structures of compactin and mevinolin which are attracting attention as cholesterol-reducing agents [cf. K. Prasad et al., Tetrahedron Lett. , Vol. 25, p. 3391 (1984)]. The lactone moiety stated above is assumed to be an active part of an inhibitor on 3-hydroxy-3-methylglutaryl-CoA reductase, one of the predominant enzymes regulating cholesterol biosynthesis, and a number of analogues having this lactone moiety have been synthesized [cf. J.R. Prous (ed.), Drugs of the Future , Vol. 12, No. 5, p. 437 (1987)]. Conventional processes applicable to synthesis of optically active 6-t-butoxy-3,5-dihydroxyhexanoic esters include a process for synthesizing an optically active 1,3-diol compound by making use of naturally occurring D-glucose as reported in T. Lee et al., Tetrahedron Lett. , Vol. 26, p. 4995 (1985) and Y. Yang et al., Tetrahedron Lett. , Vol. 23, p. 4305 (1982). Further, methods for constructing the two asymmetric carbon atoms one by one include a method comprising diastereoselective reduction by using a trialkylboron as a specific reactant as described in K. Chen et al., Tetrahedron Lett. , Vol. 28, p. 155 (1987), a method comprising asymmetric aldol reaction as described in J.E. Lynch et al., Tetrahedron Lett. , Vol. 28, p. 138 (1987), a method of using asymmetric epoxidation as described in K. Prasad et al., Tetrahedron Lett. , Vol. 25, p. 3391 (1984), and a method of using a microorganism as described in P.R. Ortizo De Montellano et al., J. Am. Chem. Soc. , Vol. 98, p. 2018 (1976). The process for obtaining an optically active 1,3-diol compound by using a naturally occurring substance is disadvantageous in that long reaction steps are required for obtaining the desired product. The processes starting with an optically active substance obtained by optical resolution are inevitably attended by production of an unnecessary enantiomer, giving rise to a problem of production efficiency. Further, in the processes using a microorganism, the steric configuration of the product is limited in many cases and, also, separation of the product from microbial cells is complicated. A diastereoselective technique in which one asymmetric point is made use of to induce another asymmetry may be applied to synthesis of the 1,3-diol compound according to the present invention. However, such configurational control generally requires an expensive reagent. Our EP-A-0295109 describes the preparation of an optically active alcohol e.g. of formula by asymmetrically hydrogenating at 25-100°C a β-keto acid derivative as above but wherein the x HO- group is O=, e.g., methyl acetoacetate, in the presence of a ruthenium-BINAP optically active catalyst where BINAP moiety can have t-butyl or tolyl substituents e.g. RuHCl(t-Bu-BINAP), [Ru-BINAP](PF6)₂ or [Ru-BINAP](Cl0₄)₂ where BINAP is as defined below. The product is useful as an intermediate for synthesis. We use different BINAP catalysts and a specific t-butyl protective group as the substituted alkyl group in the starting material of the present invention. One object of this invention is to provide a process for preparing an optically active 6- t -butoxy-3,5-dihydroxyhexanoic ester with industrial advantages. As a result of extensive investigations, the inventors have found that the above object of this invention is accomplished by a process for preparing the desired 6- t -butoxy-3,5-dihydroxyhexanoic ester in high yield with stereoselectivity, which comprises (1) asymmetrically hydrogenating a 4- t -butoxyacetoacetic ester which is easily synthesized from diketene, in the presence of a ruthenium-optically active phosphine complex as a catalyst to obtain an optically active 4- t -butoxy-3-hydroxybutyric ester, (2) reacting the product with a lithium enolate of an acetic ester to obtain an optically active 6- t -butoxy-5-hydroxy-3-oxo-hexanoic ester, and (3) diastereoselectively hydrogenating the product using a ruthenium-optically active phosphine complex as a catalyst. The present invention provides a process for preparing an optically active 6- t -butoxy-3,5-dihydroxyhexanoic ester represented by formula (VII): wherein t-Bu represents a t -butyl group; and R⁴ represents a lower alkyl group, comprising asymmetrically hydrogenating a 4-t-butoxyacetoacetic ester represented by formula (I): wherein t-Bu is as defined above; and R¹ represents a lower alkyl group, in the presence of a ruthenium-optically active phosphine complex represented by formula (II): Ru(R²-BINAP)(O₂CR³)₂ (II) wherein R²-BINAP represents a tertiary phosphine represented by formula (III): R² represents a hydrogen atom or a methyl group; and R³ represents a lower alkyl group or a trifluoromethyl group, to obtain an optically active 4-t-butoxy-3-hydroxybutanoic ester represented by formula (IV): wherein t-Bu and R¹ are as defined above, reacting the compound represented by formula (IV) with a lithium enolate of an acetic ester to obtain an optically active 6- t -butoxy-5-hydroxy-3-oxohexanoic ester represented by formula (V): wherein t-Bu and R⁴ are as defined above, and then subjecting the compound represented by formula (V) to asymmetric hydrogenation using a ruthenium-optically active phosphine complex represented by formula (VI): Ru₂Cℓ₄(R²-BINAP)₂(NEt₃) (VI) wherein R²-BINAP is as defined above; and Et represents an ethyl group, as a catalyst. The term "lower alkyl group" as referred to in the definition for the foregoing formulae preferably means an alkyl group containing from 1 to 4 carbon atoms. The compound represented by formula (I) which is used as a starting material of the process according to the present invention, can be obtained from easily commercially available 4-chloroacetoacetic esters by the process described in D. Seebach et al., Synthesis , p. 37 (1986). The ruthenium-optically active phosphine complex represented by formula (II) can be obtained by the process disclosed in JP-A-62-265293 (the term "JP-A" as used herein means an "unexamined published Japanese patent application"). In more detail, the complex of formula (II) wherein R³ is a lower alkyl group can be prepared by reacting Ru₂Cℓ₄(R²-BINAP)₂(NEt₃) with a carboxylic acid salt in an alcohol solvent, e.g., methanol, ethanol, or t-butanol, removing the solvent from the reaction mixture by distillation, and extracting the residue from a solvent, e.g., diethyl ether or ethanol. The complex of formula (II) wherein R³ is a trifluoromethyl group can be obtained by reacting the thus prepared complex Ru(R²-BINAP)(O₂CR³)₂ with trifluoroacetic acid in methylene chloride. Specific examples of the ruthenium-optically active phosphine complex of formula (II) are shown below. Ru(BINAP)(O₂CCH₃)₂ [wherein BINAP represents 2,2′- bis (diphenylphosphino)-1,1′-binaphthyl] Ru(Tol-BINAP)(O₂CCH₃)₂ [wherein Tol-BINAP represents 2,2′- bis (di- p -tolylphosphino)-1,1′-binaphthyl] Ru(BINAP)(O₂CCF₃)₂ Ru(Tol-BINAP)(O₂CCF₃)₂ The ruthenium-optically active phosphine complex represented by formula (VI) can be obtained by the processes disclosed in T. Ikariya et al., J. Chem. Soc., Chem. Commun. , p. 922 (1985) and JP-A-61-63690. That is, it is prepared by reacting ruthenium chloride and cycloocta-1,5-diene (hereinafter abbreviated as COD) in ethanol to obtain [RuCℓ₂(COD)] n and then heating the resulting compound and R²-BINAP in a solvent, e.g., toluene or ethanol, in the presence of triethylamine. Specific examples of the ruthenium-optically active phosphine complex of formula (VI) are shown below. Ru₂Cℓ₄(BINAP)₂(NEt₃) Ru₂Cℓ₄(Tol-BINAP)₂(NEt₃) Phosphine derivatives in the above-enumerated ruthenium-optically active phosphine complexes include the respective enantiomers, though not shown. The present invention is carried out as follows. A 4-t-butoxyacetoacetic ester (I) is dissolved in an alcohol, e.g., methanol, ethanol, or isopropanol. A ruthenium-optically active phosphine complex (II) is added to the solution in an amount of from 0.001 to 0.1 mole, preferably from 0.002 to 0.01 mole, per mole of the substrate (I), and hydrogenation is conducted at a temperature of from 25 to 100°C under a hydrogen pressure of from 49 to 1471 Pa (5 to 150 kg/cm²), preferably from 294 to 686 Pa (30 to 70 kg/cm²) until the substrate is completely consumed to obtain an optically active 4- t -butoxy-3-hydroxybutanoic ester (IV). The ester (IV) is then reacted with a lithium enolate of an acetic ester prepared by the process described in T.E. Linth et al., Tetrahedron Lett. , Vol. 28, p. 1385 (1987) in tetrahydrofuran at a temperature of -50°C, and the reaction mixture is worked-up in a usual manner to obtain a 6-t-butoxy-5-hydroxy-3-oxohexanoic ester (V). The resulting ester (V) is dissolved in an alcohol, e.g., methanol, ethanol, or isopropanol. To the solution is added a ruthenium-optically active phosphine complex (VI) in an amount of from 0.001 to 0.1 mole, preferably from 0.002 to 0.01 mole, per mole of the substrate (V), and hydrogenation is conducted at a temperature of from 5 to 100°C, preferably from 30 to 50°C, under a hydrogen pressure of from 98 to 1176 Pa (10 to 120 kg/cm²) preferably from 50 to 100 kg/cm². The solvent is removed by distillation, and the residue is purified by silica gel column chromatography to obtain the desired optically active 6-t-butoxy-3, 5-dihydroxyhexanoic ester (VII). The t -butyl group as a protective ether group in the starting ester (I) may be replaced with other protective groups, such as a benzyl group or a trialkylsilyl group. However, a t -butyl group is superior to other protective groups from the standpoint of providing the highest stability and the highest yield in the subsequent reaction. In order to obtain an optically active syn -diol compound (VII) in the final stage (diastereoselective asymmetric hydrogenation), where the steric configuration of the 5-positioned carbon atom of the substrate (V) is an (S)-configuration, it is essential to combine ruthenium with (R)-BINAP; and where said steric configuration is an (R)-configuration, ruthenium should be combined with (S)-BINAP. The present invention will now be illustrated in greater detail by the following Examples, wherein all the percentages are by weight unless otherwise specified. Analyses of products obtained in these examples were performed by means of the following analytical instruments. Gas Chromatography: Chromatograph: Shimadzu GC-9A, manufactured by Shimadzu Corporation Column: OV-101 silica capillary (diameter: 0.25 mm; length: 25 m), manufactured by Gasukuro Kogyo K.K. Measurement Temp.: 100 to 250°C, at a rate of temperature rise of 10°C/min High-Performance Liquid Chromatography: Chromatograph: Hitachi Liquid Chromatography L-6000, manufactured by Hitachi, Ltd. Column: Develosil® 100-3 (diameter: 4.6 mm; height: 250 mm), manufactured by Nomura Kagaku K.K. Developing Solvent: diethyl ether/hexane: 1/9 (by volume), at a flow rate of 1 mℓ/min Detector: UV Detector L-4000 (UV 254 nm), manufactured by Hitachi, Ltd. EXAMPLE 1 Preparation of Methyl (3S)-4-t-Butoxy-3-hydroxybutanoate: In a 100 mℓ-volume egg plant shaped flask equipped with a three-way cock whose atmosphere had been replaced with nitrogen was charged 90 mg (0.106 mmole) of Ru((R)-BINAP)(O₂CCH₃)₂, and 20 g (106 mmole) of methyl 4-t-butoxy-3-one-butanoate and 60 mℓ of methanol were added thereto to form a solution. The solution was transferred to a 200 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen and stirred at 30°C for 16 hours under a hydrogen pressure of 100 kg/cm² to conduct hydrogenation. The solvent was removed by distillation, and the residue was distilled under reduced pressure to obtain 21.1 g (yield: 100%) of methyl (3S)-4-t-butoxy-3-hydroxybutanoate as a colorless transparent substance. Boiling Point: 78°C/2 mmHg ¹H-NMR δ ppm: 1.20 (s, 9H), 2.50 (d, J=7Hz, 2H), 3.31 (d, J=6Hz, 2H), 3.65 (s, 3H), 4.10 (m, 1H) The methyl (3S)-4-t-butoxy-3-hydroxybutanoate thus obtained was reacted with (R)-(+)-α-methoxy-a-trifluoromethylphenylacetyl chloride to obtain an ester. On analysis by high-performance liquid chromatography (HPLC), the product was found to be a mixture comprising 98.2% of methyl (3S)-4-t-butoxy-3-hydroxybutanoate and 1.8% of methyl (3R)-4-t-butoxy-3-hydroxybutanoate, and the optical purity of the methyl (3S)-4-t-butoxy-3-hydroxybutanoate was 96.4 %ee. EXAMPLE 2 Preparation of Methyl (3R)-4-t-Butoxy-3-hydroxybutanoate: In a 100 mℓ-volume egg plant shapedflask equipped with a three-way cock whose atmosphere had been displaced with nitrogen was charged 6.1 mg (0.066 mmole) of Ru((S)-Tol-BINAP)(O₂CCF₃)₂, and 1 g (7 mmole) of methyl 4-t-butoxy-3-one-butanoate and 50 mℓ of methanol were added thereto to form a solution. The solution was transferred to a 100 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen and stirred at 30°C for 16 hours under a hydrogen pressure of 100 kg/cm² to conduct hydrogenation. The solvent was removed by distillation, and the residue was distilled under reduced pressure to obtain 649 mg (yield: 65%) of methyl (3R)-4-t-butoxy-3-hydroxybutanoate as a colorless transparent substance. The methyl (3R)-4-t-butoxy-3-hydroxybutanoate thus obtained was reacted with (R)-(+)-α-methoxy-α-trifluoromethylphenylacetyl chloride in the same manner as in Example 1 to form an ester compound. Analysis by HPLC revealed that the optical purity of methyl (3R)-4-t-butoxy-3-hydroxybutanoate was found to be 96.4 %ee. EXAMPLE 3 Preparation of Methyl (3S)-4-t-Butoxy-3-hydroxybutanoate: In a 100 mℓ-volume egg plant shapedflask equipped with a three-way cock whose atmosphere had been displaced with nitrogen was charged 90 mg (0.106 mmole) of Ru((R)-BINAP)(O₂CCH₃)₂, and 20 g (106 mmole) of methyl 4-t-butoxy-3-one-butanoate and 60 mℓ of ethanol were added thereto to form a solution. The solution was transferred to a 100 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen and stirred at 30°C for 18 hours under a hydrogen pressure of 100 kg/cm² to conduct hydrogenation. Thc solvent was removed by distillation, and the residue was distilled under reduced pressure to obtain 20 g (yield: 95%) of methyl (3S)-4-t-butoxy-3-hydroxybutanoate as a colorless transparent substance. The methyl (3S)-4-t-butoxy-3-hydroxybutanoate thus obtained was reacted with (R)-(+)-α-methoxy-α-trifluoromethylphenylacetyl chloride in the same manner as in Example 1 to form an ester compound. On analysis by HPLC, the optical purity of methyl (3S)-4-t-butoxy-3-hydroxybutanoate was found to be 90 %ee. EXAMPLE 4 Preparation of t-Butyl (5S)-6-t-Butoxy-5-hydroxy-3-oxohexanoate : To a three-necked flask equipped with a dropping funnel and a thermometer was charged 80 mℓ of tetrahydrofuran and cooled to 0°C in ice-water. To cooled tetrahydrofuran was added 60 mℓ (60 mmole) of lithium diisopropylamide, and a solution of 6.7 mℓ (50 mmole of t-butyl acetate in 15 mℓ of tetrahydrofuran was added dropwise thereto through the dropping funnel over a period of 30 minutes. After completion of the dropwise addition, the mixture was stirred for 15 minutes to synthesize a lithium enolate of t-butyl acetate. The reaction mixture was cooled to -50°C in dry ice-acetone, and a solution of 3.3 g (16.5 mmole) of methyl (3S)-4-t-butoxy-3-hydroxybutanoate as prepared in Example 1 in 15 mℓ of tetrahydrofuran was added to the mixture through the dropping funnel over 20 minutes, followed by stirred for an additional 1.5 hours. After confirming the completion of the reaction by gas chromatography, 30 mℓ of a saturated aqueous solution of ammonium chloride and 100 mℓ of diethyl ether were added to the reaction mixture to conduct extraction. The organic layer was dried over anhydrous magnesium sulfate, and the solvent was removed by distillation. The residue was purified by silica gel column chromatography (diethyl ether/hexane: 1/1 by volume) to obtain 2.3 g (yield: 46%) of t-butyl (5S)-6-t-butoxy-5-hydroxy-3-oxohexanoate. ¹H-NMR δ ppm: 1.10 (s, 9H), 1.45 (s, 9H), 2.65 (d, J=6Hz, 2H), 3.35 (d, J=6Hz, 2H), 3.40 (s, 3H), 4.15 (m, 1H) EXAMPLE 5 Preparation of t-Butyl (3R,5S)-6-t-Butoxy-3,5-dihydroxyhexanoate: In a 100 mℓ-volume egg plant shaped flask equipped with a three-way cock whose atmosphere had been displaced with nitrogen was charged 15 mg (0.009 mmole) of Ru₂Cℓ₄((R)-BINAP)₂(NEt₃), and 500 mg (1.75 mmole) of t-butyl (5S)-6-t-butoxy-5-hydroxy-3-oxohexanoate as synthesized in Example 4 and 60 mℓ of methanol were added thereto to form a solution. The solution was transferred to a 100 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen and stirred at 30°C for 16 hours under a hydrogen pressure of 50 kg/cm² to conduct hydrogenation. The solvent was removed by distillation, and the residue was purified by silica gel column chromatography to obtain 340 mg (yield: 68%) of t-butyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate. ¹H-NMR δ ppm: 1.18 (s, 9H), 1.42 (s, 9H), 1.65 (d, J=6Hz, 2H), 2.35 (d, J=7Hz, 2H), 3.25 (d, J=5Hz, 2H), 4.05 (m, 2H) The t-butyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate thus obtained was reacted with acetone dimethyl acetal to synthesize an acetal. The product was found by gas chromatography to comprise 91% of t-butyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate and 9% of t-butyl (3S,5S)-6-t-butoxy-3,5-dihydroxyhexanoate. Accordingly, the diastereoselectivity of the t-butyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate was 82 %de. EXAMPLE 6 Preparation of t-Butyl (3S,5S)-6-t-Butoxy-3,5-dihydroxyhexanoate: In the same manner as in Example 5, 15.8 mg (0.009 mmole) of Ru₂Cℓ₄((S)-Tol-BINAP)₂(NEt₃) was weighed, and 500 mg (1.75 mmole) of t-butyl (5S)-6-t-butoxy-5-hydroxy-3-oxohexanoate as synthesized in Example 4 and 50 mℓ of methanol were added thereto to form a solution. The resulting solution was transferred to a 100 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen, and the mixture was stirred at 30°C for 21 hours under a hydrogen pressure of 50 kg/cm² to conduct hydrogenation. The solvent was removed by distillation, and the residue was purified by silica gel column chromatography (diethyl ether/hexane: 5/1 by volume) to obtain 345 mg (yield: 70%) of t-butyl (3S,5S)-6-t-butoxy-3,5-dihydroxyhexanoate. The diastereoselectivity of t-butyl (3S,5S)-6-t-butoxy-3,5-dihydroxyhexanoate was determined in the same manner as in Example 5 and found to be 71 %de. EXAMPLE 7 Preparation of Methyl (3R,5S)-6-t-Butoxy-3,5-dihydroxyhexanoate: Methyl (5S)-6-t-butoxy-5-hydroxy-3-oxohexanoate synthesized in the same manner as in Example 5, except for replacing t-butyl acetate with methyl acetate was used. That is, 16.9 mg (0.01 mmole) of Ru₂Cℓ₄((R)-BINAP)₂(NEt₃) was weighed, and 500 mg (2.15 mmole) of methyl (5S)-6-t-butoxy-5-hydroxy-3-oxohexanoate and 50 mℓ of methanol were added thereto to form a solution. The solution was transferred to a 100 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen, and the solution was stirred at 30°C for 21 hours under a hydrogen pressure of 50 kg/cm² to conduct hydrogenation. The solvent was removed by distillation, and the residue was purified by silica gel column chromatography (diethyl ether/hexane: 5/1 by volume) to obtain 323 mg (yield: 65%) of methyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate. ¹H-NMR δ ppm: 1.20 (s, 9H), 2.40 (d, J=7Hz, 2H), 3.25 (d, J=5Hz, 2H), 3.70 (s, 3H), 4.10 (m, 2H) The diastereoselectivity of methyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate was determined in the same manner as in Example 5 and found to be 65 %de. EXAMPLE 8 Preparation of t-Butyl (3R,5S)-6-t-Butoxy-3,5-dihydroxyhexanoate: In the same manner as in Example 5, 15 mg (0.009 mmole) of Ru₂Cℓ₄((R)-BINAP)₂(NEt₃) was weighed, and 500 mg (1.75 mmole) of t-butyl (5S)-6-t-butoxy-5-hydroxy-3-oxohexanoate as synthesized in Example 4 and 50 mℓ of ethanol were added thereto to form a solution. The solution was transferred to a 100 mℓ-volume autoclave whose atmosphere had been displaced with nitrogen, and the solution was stirred at 30°C for 16 hours at a hydrogen pressure of 50 kg/cm² to conduct hydrogenation. The solvent was removed by distillation, and the residue was purified by silica gel column chromatography (diethyl ether/hexane: 5/1 by volume) to obtain 300 mg (yield: 60%) of t-butyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate. The diastereoselectivity of the t-butyl (3R,5S)-6-t-butoxy-3,5-dihydroxyhexanoate was determined in the same manner as in Example 5 and found to be 60 %de. As described above, the present invention provides a process for advantageously obtaining an optically active 6-t-butoxy-3,5-dihydroxyhexanoic ester which is a precursor of a lactone moiety of compactin, mevinolin, or an analogue thereof useful as a cholesterol synthetase inhibitor, which process comprises asymmetric hydrogenation using an optically active ruthenium complex as a catalyst, chain lengthening reaction, and diastereoselective hydrogenation using an optically active ruthenium complex as a catalyst. The process of the invention achieves high enantioselectivity and high diastereoselectivity in hydrogenation which could never been attained by conventional techniques, proving to be an industrially excellent process.

Claims: A process for preparing an optically active 6-t-butoxy-3,5-dihydroxyhexanoic ester represented by formula (VII): wherein t-Bu represents a t-butyl group; and R⁴ represents a lower alkyl group, comprising asymmetrically hydrogenating a 4-t-butoxyacetoacetic ester represented by formula (I): wherein t-Bu is as defined above; and R¹ represents a lower alkyl group, in the presence of a ruthenium-optically active phosphine complex represented by formula (II): Ru(R²-BINAP)(O₂CR³)₂ (II) wherein R²-BINAP represents a tertiary phosphine represented by formula (III): R² represents a hydrogen atom or a methyl group; and R³ represents a lower alkyl group or a trifluoromethyl group, to obtain an optically active 4-t-butoxy-3-hydroxybutanoic ester represented by formula (IV): wherein t-Bu and R¹ are as defined above, reacting the compound represented by formula (IV) with a lithium enolate of an acetic ester to obtain an optically active 6-t-butoxy-5-hydroxy-3-oxohexanoic ester represented by formula (V): wherein t-Bu and R⁴ are as defined above, and then subjecting the compound represented by formula (V) to asymmetric hydrogenation using a ruthenium-optically active phosphine complex represented by formula (VI): Ru₂Cℓ₄(R²-BINAP)₂(NEt₃) (VI) wherein R²-BINAP is as defined above; and Et represents an ethyl group, as a catalyst. A process as in claim 1, wherein in the asymmetric hydrogenation of the 4-t-butoxyacetoacetic ester of formula (I), the ruthenium-optically active phosphine complex of formula (II) is used in an amount of from 0.001 to 0.1 mole per mole of the 4-t-butoxyacetoacetic ester of formula (I). A process as in claim 2, wherein said amount of ruthenium-optically active phosphine complex (II) is from 0.002 to 0.01 mole per mole of said ester (I). A process as claimed in Claim 1, 2 or 3 wherein the asymmetric hydrogenation of the 4-t-butoxyacetoacetic ester of formula (1) is conducted at a temperature of from 25 to 100°C under a hydrogen pressure of from 49 to 1471 Pa (5 to 150 kg/cm²). A process as claimed in Claim 4, wherein the hydrogen pressure is from 294 to 686 Pa (30 to 70 kg/cm²) A process as claimed in any of Claims 1 to 5 wherein the reaction of the optically active 4-t-butoxy-3-hydroxybutanoic ester of formula (IV) with the lithium enolate of acetic acid is conducted in tetrahydrofuran at a temperature of -50°C. A process as in any preceding claim, wherein in the asymmetric hydrogenation of the optically active 6-t-butoxy-5-hydroxy-3-oxohexanoic ester, the ruthenium-optically active phosphine complex of formula (VI) is used in an amount of from 0.001 to 0.1 mole per mole of the optically active 6-t-butoxy-5-hydroxy-3-oxohexanoic ester. A process as claimed in Claim 7, wherein said amount of ruthenium-optically active phosphine complex (VI) is 0.002 to 0.01 mole per mole of said active ester. A process as in any preceding claim, wherin the asymmetric hydrogenation of the optically active 6-t-butoxy-5-hydroxy-3-oxohexanoic ester is conducted at a temperature of from 5 to 100°C under a hydrogen pressure of from 10 to 120 kg/cm². A process as in claim 9, wherein the asymmetric hydrogenation of the optically active 6-t-butoxy-5-hydroxy-3-oxohexanoic ester is conducted at a temperature of from 30 to 50°C under a hydrogen pressure of from 50 to 100 kg/cm².

Inventors: KUMOBAYASHI HIDENORI, SAYO NOBORU, SEIDO NOBUO, KUMOBAYASHI, HIDENORI, SAYO, NOBORU, SEIDO, NOBUO
Applicants: TAKASAGO PERFUMERY CO LTD, TAKASAGO INTERNATIONAL CORPORATION
Application year: 1990
Main classification: C07C69
IPC codes: C07C67, C07C69