Reprographic machines with adjustable magnification

Abstract: A reprographic machine (10) in which the magnification of an image of a computer form (12) is adjusted so that a copy thereof fits on a selected size copy sheet. The width of the form, and the number of holes in one border of a computer form, are input into the machine. In addition, the size of the selected copy sheet is input into the machine. This information is used by the machine to calculate the magnification of the image, and to form an image of the computer form with the magnification adjusted so that the copy of the computer form fits on the selected-­ size copy sheet.

Description: This invention relates generally to a reprographic machine, and more particularly concerns one in which the magnification of an image of a computer form is adjusted automatically for a copy sheet of a selected size. A wide variety of printing machines with adjustable magnification has been commercialized. When printing with such a machine, the size of the original document and, the size of the copy sheet must be determined to arrive at the desired magnification. Normally two of these parameters are selected, with the third parameter being determined as a function of the other two parameters. Printing is performed automatically as a function of these three parameters. For example, when the operator sets the size of the original document and the size of the copy sheet, the printing machine calculates the magnification ratio so that the copy of the original document fits on the selected copy sheet. A number of printing machines detect the size of the original document, and, at the operator's choice, select either the size of the copy sheet to be used or compute the magnification setting to "best fit" the image of the original document onto a selected size copy sheet. However, when an operator is reproducing computer forms (by which is meant fan-folded continuous stationery), this array of automatic selection features is not available. Various systems have been devised for adjusting the magnification of an image. The following disclosures appear to be relevant: US-A-4,575,227 and US-A-4,669,858 disclose copying machines having the capability of reproducing images at different magnifications. The size of the original and the size of various available copy sheets are calculated to determine an optimum magnification ratio. A controller determines whether the calculated ratio can be used within a predetermined range of values. US-A-4,647,188 describes an image-forming system which has automatic or manual paper size selection manually inputted or automatically-calculated magnification factors, and an automatic selection mode controller for generating an adjusted paper size or adjusted magnification factor. US-A-4,647,189 discloses an electrophotographic copying machine with variable magnification which determines a variable magnification ratio based on automatically-sensed copy document size information and manually-input copy document size information. A manual mode selection enables input of copy document dimensions and storing them in memory. The magnification ratio is determined from this information. US-A-4,714,944 describes a variable-magnification copying machine with automatic magnification which provides automatic setting of the magnification by manually-input paper length dimensions, computing length/width ratios for draft paper and copying paper, and setting the smallest ratio obtained as the correct magnification. The copying machine is adaptable to draft paper of any size. US-A-4,809,050 discloses a copying machine for copying a document at various magnifications which has a plurality of copy sheet feeders. The size of the original document is detected and the magnification ratio designated. The copy sheet feeder is also selected as a function of the size of the original document and the magnification ratio. US-A-4,827,310 describes a copy magnification setting device for an electrophotographic copying apparatus. Magnification ratios may be manually inputted and stored in a plurality of memories. One of the stored magnification ratios is selected for setting the magnification ratio of the copying apparatus. The present invention provides a reprographic machine in which the magnification of an image of an incremental area of a fan-folded web, having a plurality of equally-spaced holes along at least one longitudinal margin thereof, is adjusted for a copy sheet of specified size, including: means for putting into the machine said specified size of the copy sheet, a number equalling the total number of holes along one longitudinal margin of the area and representing the length of the area, and a number representing the width of the area in a direction substantially normal to the said margin; a calculator, responsive to the input means, for calculating the magnification of the image for the copy sheet, and means, responsive to the calculator output, for adjusting the machine to form an image of the incremental area at the magnification indicated by the calculator. The present invention will now be described by way of example with reference to the accompanying drawings, in which: Figure 1 is a perspective view depicting an illustrative electrophotographic printing machine reproducing fan-folded computer forms; Figure 2 is a fragmentary, perspective view of the Figure 1 computer forms feeder; Figure 3 is a schematic elevational view of the Figure 2 feeder; Figure 4 is a plan view of a computer form; Figure 5 is a block diagram of the system for adjusting the magnification of the image of the original document to fit onto the copy sheet; Figure 6 is a fragmentary, perspective view of the optical system used in the Figure 1 printing machine, and Figures 7a through 7c, inclusive, schematically illustrate the movement of the Figure 6 optical system to adjust magnification. For a general understanding of the features of the present invention, reference is made to the drawings. In the drawings, like reference numerals have been used throughout to designate identical elements. Figure 1 schematically depicts an electrophotographic printing machine reproducing computer forms being advanced by a computer forms feeder. Referring now to Figure 1 of the drawings, the printing system and its operation will be described with reference thereto. The electrophotographic printing machine, 10, is shown reproducing copies of computer forms 12. A document feeder, 14 is shown positioned above a platen at the imaging station of printing machine 10. Document feeder 14 is adapted to feed a fan-folded stack of computer forms so that individual computer forms advance, seriatim to the platen for copying. A stack of computer forms is fan-folded, with the web of the forms 12 passing over a guide 16 across the printing machine into document feeder 14. The computer web is fed by a belt in document feeder 14 to the platen. After imaging, the computer forms are fed from the platen by the belt into output tray 18 where another stack of fan-folded forms is produced. Document feeder 14 will be described hereinafter in greater detail with reference to Figures 2 and 3. Imaging of each computer form is achieved by a flash lamp and lens (not shown). The flash lamp illuminates successive computer forms. Light rays reflected from the computer are transmitted through the lens. The lens focuses the light image of the computer form onto the charged portion of a photoconductive belt (not shown) to dissipate the charge thereon selectively. This records an electrostatic latent image on the photoconductive belt which corresponds to the informational areas contained within the computer form. The distance between the computer form on the platen and the photoconductive belt, as well as the position of the lens, are adjusted to set the magnification of the image. The magnification is automatically set so that the copy of the computer form fits onto the selected size copy sheet. The machine operator selects one of four pre-set widths corresponding to the width of the computer form, the number of holes on each incremental form, and the size of the copy sheet on a user interface 20. User interface 20 is a touch screen. Alternatively, the size of the copy sheet may be input automatically. This information is transmitted to the central processing unit of the printing machine, which unit calculates the magnification required to fit the image of the computer form onto the copy sheet. The central processing unit may be a microprocessor or a distributed system of microprocessors. In general, the electrophotographic printing machine includes a belt having a photoconductive surface deposited on a conductive substrate. The belt advances successive portions of the photoconductive surface to various processing stations disposed about the path of movement thereof. Initially, a portion of the belt passes through a charging station At the charging station, a corona-generating device charges the photoconductive surface of the belt to a relatively high, substantially-uniform, potential. Thereafter, the charged portion of the photoconductive surface is advanced through the imaging station. At the imaging station, a flash lamp illuminates the computer form. The light rays reflected from the computer form or original document are transmitted through the lens forming a light image thereof. These light rays are focused onto the charged portion of the photoconductive surface to dissipate the charge thereon selectively. This records an electrostatic latent image on the photoconductive surface which corresponds to the informational areas contained within the computer form disposed upon the platen. After the electrostatic latent image is recorded on the photoconductive surface, the belt advances it through a development station. At the development station, a magnetic brush development system transports a developer material of carrier granules and toner particles into contact with the electrostatic latent image. The toner particles are attracted from the carrier granules to the electrostatic latent image, forming a developed image or a toner powder image on the photoconductive surface of the belt. After development, the belt advances the developed image to a transfer station. At the transfer station, a copy sheet is moved into contact with the toner powder image. A coronap-generating device sprays ions onto the back of the copy sheet. This attracts the toner powder image from the photoconductive surface to the copy sheet. After transfer, the copy sheet moves to a fusing station. The fusing station includes a fuser assembly which permanently affixes the transferred toner powder image to the copy sheet. The fuser assembly may include a heated fuser roll and a back-up roll. The copy sheet passes between the fuser roll and back-up roll, with the toner powder contacting the fuser roll. In this manner, the toner powder image is permanently affixed to the copy sheet. After fusing, a conveyor belt guides the sheet to a catch tray or to a finishing station wherein a plurality of sets may be formed, with the copy sheets being either stapled or bound to one another. Turning now to Figure 2, there is shown a fragmentary perspective view of document feeder 14. The first computer form of the fan-folded stack is placed on input tray 24, with one side edge thereof aligned against registration edge 22. A light-emitting diode 26 indicates that the computer form has been properly registered in the document feeder. An optical sensor, 28 includes a photodiode and a light-emitting diode for detecting when the lead edge of the first computer form is inserted into the document feeder The operator must select computer forms feeding box 40 (Figure 5) on touch screen 20 to inform the printing machine that the document detected by sensor 28 is a computer form rather than an individual original document. This changes the mode of operation of document feeder 14 from a recirculating document feeder, where single sheets are advanced across the platen, to a stream-feed document feeder for intermittent feeding of successive computer forms across the platen After the computer forms are reproduced, they are stacked on output tray 18. Figure 3 depicts document feeder 14 schematically. As illustrated, the computer forms web advances in the direction of arrow 30. The first computer form of the web of computer forms is placed on input tray 24 and detected by optical sensor 28. Detector 28 transmits a signal to the central processing unit indicating the presence of a stack of fan-folded computer forms. In response to the operator selecting computer forms feeding box 40 (Figure 5) on touch screen 20, the central processing unit switches the document feeder from the recirculating or single-sheet mode to the continuous forms feed mode of operation. Rolls 32 advance the web of computer forms in the direction of arrow 30 into the nip defined by belt 32 and platen 34. Belt 32 advances successive computer forms onto platen 34. After imaging each computer form, belt 34 advances the computer form in the direction of arrow 32 to output tray 18. Referring now to Figure 4, there is shown an illustrative single computer form 36. Computer form 36 has a plurality of sprocket holes 38 in opposed side marginal regions thereof. Holes 38 are equally spaced from one another by distance D, with D being 12.7 mm. The length (L) of computer form 36 may be determined by multiplying the number of holes by the spacing D between adjacent holes. The width (W) of computer form 36 may be one of four preset widths. In the United States, these four standard widths are 378 mm, 254 mm, 241 mm, and 216 mm. In other countries, the preset widths may vary. The four preset widths are originally stored in the non-volatile memory of the central processing unit and displayed on the user interface 20 to the operator. The preset widths displayed may be changed by a trained machine operator. The operator selects the preset width corresponding to the width of computer form 36. The operator also counts the number of sprocket holes in one computer form 36, and inputs this information to the central processing unit. The central processing unit scales the input number of sprocket holes by the spacing between sprocket hole centres and adds the selected preset width to determine the semi-perimeter, i.e. length and width, of computer form 36. The semi-perimeter of the selected copy sheet is divided by the semi-perimeter of the computer form to determine the magnification to "best fit" the image of the computer form onto the selected copy sheet. In this way, the largest image, within the capability of the magnification system, that does not cause any portion of the image to be lost, is reproduced on the selected copy sheet. The central processing unit controls the position of the platen and lens to set this magnification in the printing machine. The trained machine operator may define the length of the computer form (number of holes) and the preset form width as default values along with the specific copy sheet tray, i.e. size of the copy sheet. When this information is stored as default values, the operator need select only the appropriate computer forms feeding box 40 (Figure 5) on touch screen 20 to obtain the "best fit", and will not have to make any additional selections. Figure 5 is a block diagram of the system for controlling the magnification of the computer form. As shown thereat, touch screen 20 includes a region which, when actuated by the operator, displays the options for computer forms. The computer forms option displayed on touch screen 20 includes box 40 which, when selected by the operator, transmits a signal to the central processing unit (CPU) 46 that the computer form mode of operation has been selected. The operator next optimally selects box 42 to input one of four widths displayed on the touch screen 20. A signal corresponding to the selected width is transmitted to the CPU. The operator then selects box 44 to input the number of holes in the computer form to CPU 46. In this mode of operation, the CPU calculates the magnification and sets the position of the platen and lens of the imaging system. Alternatively, the first computer form may be a calibration form used to set the magnification. In this configuration, a light-emitting diode and a photodiode coupled to CPU 46 can provide an automatic count of the number of holes in the computer form. The photodiode transmits a pulse to the CPU for each hole in the computer form, and the CPU counts the number of pulses to determine the number of holes in the computer form. In either case, CPU 46 scales the number of holes by the operator-selected width and a constant, i.e., corresponding to the spacing between adjacent holes, to determine the semi-perimeter of the computer form. The size of the copy sheet is also input to the CPU. The copy sheets are placed in a tray. Different trays may hold different-sized copy sheets. The size of the tray determines the number of switches that are actuated when the tray is placed in the copying machine. For example, if the tray is holding copy sheets that are 216 by 279 mm, only one switch may be actuated. Alternatively, if the tray is holding copy sheets that are 81/2 inches by 14 inches, two switches may be actuated. As shown in Figure 5, the output signal from the copy paper tray is transmitted to CPU 46. CPU 46 determines the size of the selected copy sheets as a function of the combination of switches actuated by the copy paper tray. The magnification is calculated by dividing the size, i.e. semi-perimeter, of the copy sheet by the size, i.e. semi-perimeter, of the computer form, and using as the desired magnification the smaller value within the range of the magnification system. The signal from the CPU corresponding to the desired magnification controls motor 50. Motor 50 positions the platen and lens of the printer to set the optics at the desired magnification. In this way, the magnification is adjusted so that the image of the computer form fits on the selected size copy sheet. Turning to Figure 6, the platen 52 adapted to support the computer form during imaging is mounted on the upper housing 54. The upper housing is raised and lowered by two platen position cams 56. Cams 56 are mounted on the front and rear optics drive gears 58. Drive gear 60 rotates gear 58. Motor 50 rotates gear 60. Gear 60 meshes with gear 58. As gear 58 rotates, cam 56 moves upper housing 54 in a vertical direction to position platen 52 at the correct location for the calculated magnification. The lower housing 62, which contains the lens, is raised and lowered by two linkage arms. The linkage arms are secured to the front and rear optics drive gears 58. The lens also moves in a horizontal direction to maintain the image in the corner-registered position when reduction or enlargement is selected. The lower housing is raised for enlargement and lowered for reduction. Motor 50 moves both upper housing 54, which contains platen 52, and lower housing 62, which contains the lens. The upper housing and the lower housing are mechanically linked to the optics drive gear 58. Both of the housings move at the same time. The optics home sensor detects the location of the platen, via the upper housing, and sends a signal to the control logic of the central processing unit. Using the optics home sensor signal, and values entered into its non-volatile memory, the control logic determines the 100% magnification position. The 100% magnification position is adjustable by changing the values that are stored in the non-volatile memory of the control logic of the central processing unit. At initiation of power-on, or at the appropriate command, drive motor 50 moves the lens and platen to the home positions. Thereafter, motor 50 will rotate and each pulse will be counted. The count relative to the home position will be compared with numbers stored in the memory register of the central processing unit for the required magnification to"best fit" the image of the computer form onto the selected size copy sheet. The positive/negative aspect of the differences between the count and the stored number determines the direction of rotation of motor 50. Figures 7a through 7c, inclusive, show the movement of platen 52 from the 100% position to reduction and enlargement positions. As shown, cam follower 64 is mounted on upper housing 54 and rides on cam 56. Figure 7a shows the platen 52 at the 100% magnification position. As shown in Figure 7b, gear 60 is rotated in the direction of arrow 66 by motor 50 to move platen 52 in the direction of arrow 68 to the reduction position. As shown in Figure 7c, gear 60 is rotated in the direction of arrow 70 by motor 50 to move platen 52 in the direction of arrow 70 to the enlargement position. If platen 52 is in a reduction or enlargement position, and 100% magnification is required, then all movement occurs in the opposite direction and platen 52 is lowered. In recapitulation, the printing machine of the present invention automatically adjusts the magnification of an image of a computer form to ensure that the image will fit on the copy. The number of sprocket holes of a unitary computer form is input into the printing machine. The width of the computer form may be selected from one of four preset widths and input into the printing machine. In addition, the size of the selected copy sheet is input into the printing machine. This information is used to calculate the required magnification to "best fit" the image of the computer form onto the selected size copy sheet.

Claims: A reprographic machine (10) in which the magnification of an image of an incremental area of a fan-folded web (12), having a plurality of equally-spaced holes along at least one longitudinal margin thereof, is adjusted for a copy sheet of specified size, including: means (20) for putting into the machine said specified size of the copy sheet, a number equalling the total number of holes along one longitudinal margin of the area and representing the length of the area, and a number representing the width of the area in a direction substantially normal to the said margin; a calculator (46), responsive to the input means, for calculating the magnification of the image for the copy sheet, and means, responsive to the calculator output, for adjusting the machine to form an image of the incremental area at the magnification indicated by the calculator. A machine as claimed in claim 1, in which the input means includes means for indicating automatically the size of the selected copy sheet, and for transmitting to the calculator a signal corresponding to the size. A machine as claimed in claim 1 or 2, in which the input means includes means for storing a set of numbers corresponding to the widths of different incremental areas which can be copied, and means enabling an operator to select that number which corresponds to the actual area being used. A machine as claimed in claim 3, in which the enabling means includes means for altering the stored numbers. A machine as claimed in any preceding claim, in which the input means includes means for counting the number of holes along one margin of the area. A machine as claimed in any preceding claim, including means for storing the calculated magnification value as a default value. A machine as claimed in claim 6, including means for reproducing successive incremental areas at the default magnification value read out from the storage means.

Inventors: DAUGHTON JOHN, SKLUT ROBERT L, DAUGHTON, JOHN, SKLUT, ROBERT L.
Applicants: XEROX CORP, XEROX CORPORATION
Application year: 1990
Main classification: G03G15
IPC codes: G03G15, B41J2, G03B27, G03G21, B41J21