Compact package for food product

Abstract: A food package (10) having opposed upper and lower rigid parts (11,12) which are hinged together to meet along adjacent reference planes. Each part has flanges (30a, 31a, 32a, 33a; 30b, 31b, 32b, 33b) located in its respective reference plane and at least one food receiving recessed compartment (11; 13, 14) extending away from its respective reference plane and away from the other part. A flexible film (40) located in each reference plane is attached to the flanges of that part, surrounding its respective recessed compartment(s), to airtightly seal the contents thereof.

Description: Field of the Invention This invention relates to packages, and in particular it relates to a compact package for food products. Background of the Invention A food package must serve several diverse purposes. First, it must adequately preserve the food product itself during handling, shipping, storage and the like. This requirement is met by providing the package with adequate strength and sealing characteristics. A second purpose of a package is to meet the special requirements related to the method of distribution and sale as well as the manner of use of the package by the ultimate consumer. For example, in the context of a food package which is intended to be sold through vending machines or the like severe space restrictions demand that these goals of adequate strength and sealing characteristics be achieved in a relatively compact package. In addition, since selection of a product by the consumer is often dependent on its physical appearance, it is also necessary that the package be attractive in appearance and efficiently display the food contents therein. Also, where the package is to be used as a container during the consumption of the food, and not simply discarded prior to such consumption, the package must also be constructed so as to satisfy this purpose. There exists a continuing need for new and improved food packages of the above described type. GB-A-1053868 discloses a package for packaging double-ingredient milk products such as fresh cheese and cream or yoghurt and a fruit product. This comprises two unequally sized side-by-side open mouthed containers with flanges around their mouths which are flexibly interconnected along a common edge. The containers are sealed by a sheet or film glued or welded along the upper edge of the package. When the contents of the package are to be eaten the film or sheet is torn off and the contents of the smaller container are poured into the larger container by tilting the smaller container about line of a fold at the common edge. This document represents the closest prior art. Using the wording of claim 1, it discloses a food package comprising: rigid first and second parts of essentially the same height as each other, each part comprising flanges in respective reference planes from which their respective heights are measured perpendicularly and each having a recessed compartment extending from its respective flange in its respective reference plane in a direction away therefrom, a hinge means joining a side flange on the first part to a side flange on the second part, and a flexible film covering the recessed compartments and attached to the flanges surrounding such recessed compartments, essentially in its respective reference plane, airtightly sealing the contents within their respective compartments. In US-A-3933296 there is described a package container formed from sheet material such as plastics comprising a rectangular body having lid portions hinged along opposed edges, each of which lid portions contains at least one storage compartment and has a cover portion hinged to the respective lid portion. Male and female locking elements are provided to prevent premature inadvertent opening of the package which is intended to accommodate different courses or parts of courses of a meal, e.g. lunch, in the different compartments. Summary of the Invention It is a purpose of the present invention to provide a new and improved package, especially for food products, intended to be sold through vending machines and in particular one which is relatively compact and yet has adequate strength and sealing characteristics. These and other purposes of the present invention are achieved by providing a unique package comprising a pair of opposed upper and lower parts, each formed of a rigid material, the parts being foldable about a hinge means into engagement with each other, and the compartments themselves being airtightly sealed with a flexible film. Thus according to the invention there is provided a food package of a height greater than its width and less than its length comprising: rigid first and second parts of transparent material and of essentially the same height as each other, each part comprising flanges in respective reference planes from which their respective heights are measured perpendicularly and each having a recessed compartment extending from its respective flange in its respective reference plane in a direction away therefrom, a hinge means joining a side flange on the first part to a side flange on the second part and permiting the two parts to fold about said hinge means to form a package in which the rigid first upper part overlies the rigid second lower part so that the respective reference planes are generally adjacent and parallel to each other and the flange on the rigid first upper part is brought together essentially to mate with the flange on the rigid second lower part, and a flexible film covering the recessed compartments and attached to the flanges surrounding such recessed compartments, essentially in its respective reference plane, airtightly sealing the contents within their respective compartments, the rigid first upper part having a compartment running essentially the full length and width of the package and containing a first food product, for example, crackers, and the rigid second lower part having at least two compartments each containing a second food product of higher density than said first food product, for example meat, poultry, fish or cheese. In a preferred arrangement, the package comprises upper and lower rigid parts, each part comprising flanges lying in a reference plane and recessed compartments extending away from the reference plane in a direction away from the reference plane in a direction away from the other part. Along one edge of the package upper and lower part peripheral flanges are joined together by a hinged means. The recessed compartments are airtightly sealed by a flexible film which is adhered to the flanges surrounding the respective compartments. The upper and lower parts are of the same height so that, when the two parts are in the unfolded condition, their upper surfaces containing the flanges are generally in the same plane while the bottoms of the recessed compartments are also in the same plane. With this construction, with the upper and lower parts unfolded from each other, the two parts are generally coplanar so that the upper surfaces of both parts containing the flanges are generally coplanar. Because of this construction, the package in the unfolded condition exposes all recessed compartments in a common plane, thereby facilitating (a) filling and sealing all of the compartments with the appropriate food products and (b) use of the package as a tray by the ultimate consumer when consuming the contents of the package. In a preferred embodiment of the present invention, the package, when in the unfolded condition is essentially square with the fold line dividing the package symmetrically into two elongated rectangles. Preferably one half of the package which will form the upper part includes a single recessed compartment therein while the other half, which will form the lower part comprises a pair of smaller generally square recessed compartments therein. With this particular arrangement, one can match the appropriate food products to the respective compartments. The more expensive dense food products such as meat, cheese, or the like are provided in the two smaller recessed compartments of the lower part while the larger compartment of the upper part is utilized for a larger volume, lower density component such as crackers, napkins or the like. The flexible film serves two separate and distinct purposes. First, as explained above, when adhered to the peripheral flanges surrounding the respective recessed compartments, it airtightly seals those compartments to keep the contents thereof fresh during normal shipment and sale in commerce. In addition thereto, by tightly closing off the respective compartments, the film also securely positions the food products in their respective compartments during further processing including folding the upper part over onto the lower part. In addition, the appearance of the product is enhanced throughout its shipment, handling and placement in a store display case or vending machine because the flexible film will maintain all of the food contents in their respective compartments, assuring for example that the food products in the compartment of the upper part do not fall into the compartments of the lower part or vice versa (as would occur if the package were turned upsidedown in handling, shipping, or the like). Thus, it is an object of the present invention to provide a new and improved food package which is compact and yet has adequate strength and sealing characteristics. It is another object of the present invention to provide a new and improved food package of the type described which is especially adapted for selling perishable food products through a vending machine. It is still another object of the present invention to provide a new and improved product for selling perishable foods or the like through a vending machine which is both compact, so as to present a sufficient quantity of food in a relatively small space and convenient for use by the ultimate consumer in the consumption of the food product. These and other objects of the present invention will become apparent from the detailed description to follow. Brief Description of the Drawings There follows a detailed description of preferred embodiments of the present invention which are to be taken together with the accompanying drawings, wherein: Figure 1 is a front elevational view of a food package made according to the present invention. Figure 2 is a side elevational view, taken from the right hand side of Figure 1. Figure 3 is a top plan view of Figure 1. Figure 4 is a partial rear elevational view of the food package of Figure 1. Figures 5 and 6 are cross-sectional views, taken along lines 5-5 and 6-6 of Figure 1, respectively, and with the thicknesses of the component materials exaggerated in order to illustrate the present invention. Figure 7 is a plan view of the package of Figure 1 with the upper part unfolded and lying in the same plane as the lower part. Figures 8 and 9 are cross-sectional views taken along lines 8-8 and 9-9 of Figure 7, respectively, with the thicknesses of the component materials exaggerated in order to illustrate the features of the present invention. Figure 10 is a partial rear elevational view similar to Figure 4, but showing a modification. Figure 11 is a partial plan view of Figure 10. Detailed Description of the Preferred Embodiments Referring to the figures like elements are referred to by like numerals throughout the several views. Figures 1 to 6 illustrate the package of the present invention in its fully assembled form. The package 10 comprises an upper part 11 which in this embodiment comprises a single recessed compartment and a lower part 12 which in this illustrated embodiment comprises a pair of recessed compartments 13 and 14. Referring to Figure 7 as well as Figures 1 to 6, the package of the present invention is formed from a single rigid material joined together in the vicinity of a rear hinge 16 (to be described in greater detail below). Each part defines a reference plane comprising flanges. Upper part 11 comprises a front flange 30a, a rear flange 32a, a side flange 31a and an opposed side flange 33a. All of these flanges lie in a common plane, which is referred to as the reference plane. The walls of recessed compartment 11 start from the inner edges of these flanges and extend downwardly to form the compartment itself. The lower part 12, as illustrated on the right hand side of Figure 7, comprises a front flange 30b, a rear flange 32b, and opposed side flanges 31b and 33b. Since this lower part 12 comprises a pair of recessed compartments 13 and 14, an additional flange, namely divider flange 34 is provided to separate the two recessed compartments. The package is initially filled while in the unfolded condition as illustrated in Figure 7. After the food products are placed in the recessed compartments, a flexible film is placed against and sealed to the flanges 30 through 34, thereby airtightly sealing the respective recessed compartments 11, 13 and 14. Preferably the flexible film is taut, and not loose or flabby after sealing. Thereafter, the package is folded about the hinge 16 into the condition as illustrated in Figures 1 to 6. The package is held in this closed condition by any suitable means, one example being a pressure sensitive tab 17. Other suitable means of holding the package in the closed condition include adhesives, welding, such as by ultrasonics, and mechanical closures. Referring to Figures 1 to 6, there is illustrated additional details of the finished package. In a preferred arrangement, the upper part 11 may comprise crackers 11a and a napkin 11b. Preferably the package would include in the lower compartments slices of meats or cheeses, illustrated for example at 13a and 14a. The package could of course include any other food product including poultry, fish, or the like. Shoulders 20 are provided so that when the rigid packages are stacked prior to assembly, these shoulders will separate the flange portions from each other, thus facilitating the separation of one package from the remaining packages in an automated production line. In this illustrated embodiment the compartments 13 and 14 each comprise "feet" 21 and 22, respectively. In many packages, the lower compartments containing the meat and cheese products are generally not as large in height as the upper cracker containing compartment 11. However, the lower part 12 is the same height below its respective flanges as the upper part 11 above its respective flanges. Such construction will facilitate arranging the upper and lower parts side by side in a common plane during the filling stage and also assure that the upper and lower parts are even with each other after the consumer has opened the package to consume the contents. An advantage of this invention is that it provides a very convenient and highly visible location for the placement of a suitable label. This area which extends along the front and top of upper part 11 is illustrated by dotted lines 18 in Figures 1 to 3. The flexible film 40 is illustrated in Figure 7 as a single sheet which is placed across the entire package while still in its unfolded condition. After folding, the film 40 forms an upper film 40a and a lower film 40b as illustrated in Figures 5 and 6. A preferred form of the hinge 16 is best illustrated in Figure 4. The rear flanges 32a and 32b meet along a line which is to form the hinge. It is important that the fold of this hinge be sufficiently durable so that it will not break in the course of commercial packaging, handling and storage in commerce. Concurrently, however, it is preferable that the hinge be as thin and neat as possible so as to provide an attractive package, while providing a sufficient space between the opposed sets of flanges to safely receive and accommodate the folded flexible film 40 as upper and lower films 40a and 40b. In a preferred arrangement two areas 50 towards the outer ends of these flanges are retained while a length 51 between them is provided with a very narrow slit. In the formation of the rigid material which forms the upper and lower parts, the areas 50 are preferably thinned so as to facilitate folding of the package in those areas. Figures 10 and 11 illustrate another embodiment of a hinge. In this embodiment the retained areas 150 are not thinned. Instead of a very narrow cut 51, the space between the retained hinged areas 150 is provided with a relatively large slotted cutout 151. The hinge construction of Figures 1 to 9, as best illustrated in Figure 4, is preferred over the hinge embodiment of Figures 10 and 11 because the former can be folded more easily into a flat condition, thus providing a more attractive package. The rigid upper and lower parts are preferably made of acrylonitrile copolymers, polyesters, polypropylene, polyvinylchloride, or polyester copolymers. The rigid parts are transparent, as is depicted in the figures, so that the food products therein will be visible. The material which forms the upper and lower parts 11 and 12 will preferably have a thickness of about 20 mils (about 0.5 mm) and at its thinnest point, the thin portions 51 will have a thickness of approximately 2-5 mils (approximately 0.05 to 0.13 mm). The flexible film 40 is preferably a multi-layer film, wherein one layer is preferably polyester, nylon, polypropylene or polyethylene while the other layer is an adhesive layer containing an antifogging additive or coating. The film may also contain an oxygen barrier layer such as saran ethylene vinyl alcohol. Moreover, the film 40 is preferably transparent. The film 40 may be attached to the flanges of the rigid upper and lower parts by any suitable means including heat sealing, glue or ultrasonic sealing. The attachment of the film to the flanges of the rigid parts should be of the type which, while sufficiently airtight, permits the film to be easily peeled away from these flanges with digital pull apart forces without delamination of the multi-layer film. An advantage of the present invention is that it can provide a unique and highly desirable collection of food products in a relatively small, compact and yet highly durable package suitable for example for commercial vending machines. A typical package of the present invention would be approximately 4 inches (101.6 mm) in length, 2 inches (50.8 mm) in width, from front to back and approximately 3 inches (76.2 mm) in height, i.e. in the assembled condition from the bottom of the lower part to the top of the upper part.

Claims: A food package (10) of a height greater than its width and less than its length comprising: rigid first (11) and second (12) parts of transparent material and of essentially the same height as each other, each part comprising flanges (30a, 31a, 32a, 33a; 30b, 31b, 32b, 33b) in respective reference planes from which their respective heights are measured perpendicularly and each having a recessed compartment (11; 13, 14) extending from its respective flange (30a, 31a, 32a, 33a or 30b, 31b, 32b, 33b) in its respective reference plane in a direction away therefrom, a hinge means (16; 150) joining a side flange (32a) on the first part (11) to a side flange (32b) on the second part (12) and permitting the two parts (11, 12) to fold about said hinge means (16, 150) to form a package (10) in which the rigid first upper part (11) overlies the rigid second lower part (12) so that the respective reference planes are generally adjacent and parallel to each other and the flange (30a, 31a, 32a, 33a) on the rigid first upper part (11) is brought together essentially to mate with the flange (30b, 31b, 32b, 33b) on the rigid second lower part (12), and a flexible film (40) covering the recessed compartments (11; 13, 14) and attached to the flanges (30a, 31a, 32a, 33a; 30b, 31b, 32b, 33b) surrounding such recessed compartments (11; 13, 14), essentially in its respective reference plane, airtightly sealing the contents within their respective compartments (11; 13, 14), the rigid first upper part (11) having a compartment (11) running essentially the full length and width of the package (10) and containing a first food product, for example, crackers, and the rigid second lower part (12) having at least two compartments (13, 14) each containing a second food product of higher density than said first food product, for example meat, poultry, fish or cheese. A package according to claim 1, wherein the rigid first upper part (11) has a single large recessed compartment (11) surrounded by a continuous peripheral flange (30a, 31a, 32a, 33a) and wherein the two recessed compartments (13, 14) of the rigid lower second part (12) are separated by a divider flange or flanges (34) which are collectively encircled by a peripheral flange (30b, 31b, 32b, 33b) which opposes the peripheral flange (30a, 31a, 32a, 33a) of the rigid first upper part (11). A package according to claim 1 or claim 2, wherein both parts have a height of approximately 1 1/2 inches (38.1 mm). A package according to any one of claims 1 to 3, wherein both parts are approximately 4 inches (101.6 mm) long, 2 inches (50.8 mm) wide and 1 1/2 inches (38.1 mm) in height. A package according to any one of claims 1 to 4, wherein the hinge means (16; 150) is formed by the two edges of said opposed side flanges (32a, 32b) being joined to each other. A package according to claim 5, wherein the opposed side flanges (32a, 32b) are integral with each other with a portion (50) of thinned material at the outer edge thereof where they join. A package according to claim 6, wherein the said outer edge is slit (15) completely through its thickness between a plurality of spaced apart thinned portions (50). A package according to claim 5, wherein an enlarged slot (151) is cut out of the outer edges of said opposed side flanges (32a, 32b), leaving flexible hinge portions (150) of said flanges (32a, 32b) integral with each other and of the same thickness as that of the opposed flanges (32a, 32b). A package according to any one of claims 1 to 8, wherein the flexible film (40) is transparent. A package according to any one of claims 1 to 9, wherein the rigid upper and lower parts (11; 12) are made from a material selected from the group consisting of acrylonitrile copolymers, polyesters, polypropylene, polyvinylchloride and polyester copolymers. A package according to any one of claims 1 to 10, wherein the flexible film (40) is a multi-layer film. A package according to claim 11, wherein at least one layer of the multi-layer film comprises a material selected from the group consisting of polyesters, nylon and polyethylene. A package according to any one of claims 1 to 12, wherein the flexible film (40) is attached to the flanges (30a, 31a, 32a, 33a; 30b, 31b, 32b, 33b) with an easily peelable attachment. A package according to any one of claims 1 to 13, wherein the flexible film (40) is attached to the flanges (30a, 31a, 32a, 33a; 30b, 31b, 32b, 33b) of the upper and lower parts by heat sealing, glue or ultrasonic sealing. A package according to any one of claims 1 to 14, wherein it further includes holding means (17) for holding the upper (11) and lower (12) parts together. A package according to claim 15, wherein the holding means comprises a pressure sensitive adhesive tab (17) engaging the front flanges (30a, 30b) of the upper (11) and lower (12) parts. A package according to any one of claims 1 to 16, wherein a label (18) is attached to the upper part (11). A package according to any one of claims 1 to 17, wherein out of the recessed compartments (13, 14) in the rigid lower second part (12), one compartment (13) contains cheese (13a), and the other compartment (14) contains meat, poultry or fish (14a). A package according to any one of claims 1 to 18, wherein the flexible film (40) is attached to the flanges (30a, 31a, 32a, 33a; 30b, 31b, 32b, 33b) with an easily peelable attachment.

Inventors: GRIESBACH RAY H, LIPINSKI JEFFREY M, GRIESBACH, RAY H., LIPINSKI, JEFFREY M.
Applicants: MAYER OSKAR FOODS, OSCAR MAYER FOODS CORPORATION
Application year: 1990
Main classification: B65D77
IPC codes: B65D77, B65D1, B65D85, B65D81