Method for painting pretreatment of plastic formings

Abstract: Plastic mouldings undergo painting pretreatment by a method which replaces a vapor-washing method using a chlorinated hydrocarbon in order to prevent from the environmental destruction by the chlorinated hydrocarbon. A plastic moulding is brought into contact and treated with a solution prepared by suspending a hydrocarbon solvent in water. The solution may contain an alkali component. Said solution attaching on the surface of said moulding is rinsed off and, in at least a final stage of the rinsing-out, the surface of said moulding is brought into contact with a surface-conditioning solution which contains a nonionic surface-active agent having the HLB value of 10 to 17 in a concentration range of 0.001 to 100 g/l.

Description: The present invention relates to a method for painting pretreatment of a plastic formed part for improving the adhesion of paint. A plastic bumper for an automobile makes some contribution in production of a light weight automobile and is superior in moldability, and in particular a bumper made of a polyolefin resin has an advantage in the moldability and economical cost and has therefore been widely adopted. However, since the polyolefin resin formings is chemically inactive, the adhesion of a paint film is not satisfactory. Thus, for improving the adhesion of paint, there have been made various kinds of proposals from the sides of material, coating, and painting pretreatment, and some of the proposals are practically used. On the side of material, there has been reported a material in which a resin of good adhesive strength is blended with a polypropylene resin ( refer to Japanese Official Patent Provisional Publication, showa 48-43441 ) and a material in which a polystyrene resin and an elastomer are used in combination ( refer to Japanese Official Patent Provisional Publication, showa 52-141854 ) and so on. On the side of coating, there has been proposed a primer composition for painting, which contains a dissolved chlorinated polyolefin, a material made of a polypropylene resin ( refer to Japanese Official Patent Provisional Publications, showa 58-8734 and showa 58-15535 ). On the side of painting pretreatment, there has been proposed a method in which an inactive polyolefin resin formings is treated with plasma and a functional group is introduced into a surface of the formings in order to elevate the adhesion of a painting film ( refer to Japanese Official Patent Gazette, showa 60-46133 ). However, in the formings which is obtained from a variously-improved polyolefin resin by an injection molding or an extrusion molding etc., a mold release agent is tightly attached on the formings surface or also, so-called WBL ( Week Boundary Layer ) is often formed by that a non-crystalline polyolefin resin or a resin having low molecular weight undergo a surface-concentrating. Such dirt as a mold release agent and WBL etc. disturbs the adhesion of a painting film. Therefore, unless the dirt is taken out, an adhesion-elevating effect on a painting film resulting from said plasma treatment and primer composition can not sufficiently be expected. Hitherto, such dirt and WBL is removed by a vapor-washing method using a chlorinated hydrocarbon such as 1,1,1-trichloroethane ( hereinafter, referred to as " TCE " ). The vapor-washing method by TCE is superior in washing effect and mass production, and is widely adopted. However, since chlorinated hydrocarbons, for example TCE, have the problem of air-pollution, water-pollution, and, especially, destruction of the ozone layer of the earth, their use will have to be discontinued in the whole world in the year of 2005 ( Montreal protocol of the second meeting of the Contracting States, June 26th, 1990 ). Therefore, it is required to perform painting pretreatment of plastic formings by a method which does not cause said environmental destruction. As a method of this kind it has been considered, instead of the chlorinated hydrocarbon, to adopt a solvent in a hydrocarbon series which have a washing effect in an extent similar to that of the chlorinated hydrocarbon. However, there is the problem that the solvent in a hydrocarbon series easily ignites and requires carefulness in handling when it is used for the vapor-washing method. From US-A-3 807 054 there is known a method for treating plastic articles using a vaporized solvent which causes plastic at the surface to flow and fill in any scratches or void. This method produces a smooth and glossy surface but is not suitable for improving the adhesion of a paint. CH-A-1 082 535 discloses a process for refinishing the surface of a plastic article of ABS using a synthetic detergent, a solution or dispersion of ABS and a solvent vapor. This treatment takes place after any coating step to refinish the surface and is not suitable for improving the adhesion of paint. US-A-4 528 245 discloses a process for conditioning the surface of plastic materials for electroless plating by exposing a surface to an atmosphere comprising ozone, applying an aqueous solution of alkali hydroxide and thereafter rinsing with a solution of surfactants. This method, in which the use of ozone is expensive and may cause environment problems, is only applicable to a pretreatment for subsequent chemical deposition of metall, but is not intented to improve the adhesion of a paint. It is the object of the invention to provide a method for painting pretreatment of a plastic. formings which may replace the hitherto-known vapor-washing method using chlorinated hydrocarbon, is effective for the painting pretreatment of plastic formings, and does not cause the environmental destruction. SUMMARY OF THE INVENTION To solve said object, the present invention provides a method as defined in claim 1. According to the present invention a plastic formed part is brought in contact and treated with a treating solution containing an alkali builder, and the treating solution that attaches on the surface of said formed part is rinsed out and, in at least a final stage of the rinsing, the surface of said formed part is brought in contact with a surface-conditioning solution that contains a nonionic surface-active agent having the HLB value of 10 to 17 in a concentration of 0.001 to 100 g/l. In a preferred embodiment of the present invention, the treating solution containing an alkali builder may further contain a hydrocarbon solvent and a surface-active agent as essential components According to the present invention, said surface-conditioning solution may have a resistivity of 10,000 Ω · cm or more. Although the method for painting pretreatment in the present invention is most effective in a case of that a polyolefin-based resin formings and/or an urethane-based resin formings are to be treated, also various other kinds of resin formings such as polyamide-based, polyester-based, polybutadieneterephthalic acid-based, and acrylonitrile-butadiene-styrene-based resin formings etc. can be used as plastic formings with similar purpose. As said plastic formings is cited, for example, an automobile bumper made of a plastics, but it is not limited within these examples. The object for which the method for painting pretreatment of the present invention is applied is a plastic formed part, but this is not limited to a formed part made only of plastic but may be an assembly in which plastic is combined into one body with a metal such as a steel plate. In the preferred embodiment of the invention, as a hydrocarbons solvent is used one compound alone selected from the group consisting of the aliphatic, alicyclic, aromatic, and terpene hydrocarbons and petroleum naphtha, or are used two or more compounds in combination. These hydrocarbons may be either a saturated one or an unsaturated one. As a saturated aliphatic hydrocarbon ( paraffin ) is preferred the one having C₆ or more carbons and more preferred the one having C₁₀ or more carbons. If it is a paraffin having carbons less than C₆, because of the low boiling point it may be a gas or may easily evaporate, so that the smell may be a problem, and because of the low flash point it may create a safety problem. As a saturated alicyclic hydrocarbon ( cycloparaffin ) are cited cyclohexane, methylcyclohexane, cyclodecane, and decalin etc. As an aromatic hydrocarbon is used anyone of C₆ to C₁₈ and is preferred the one having a high boiling point and/or a high flash point. As an aromatic hydrocarbon are cited, for example, xylene, dodecylbenzene, and tetralin etc. As a terpene hydrocarbon are cited, for example, d-limonene, dl-limonene, and pinene etc. A mixture solvent composed of a plural hydrocarbon and having a flash point of 40°C or higher, for example, kerosene, petroleum spirit, and petroleum naphtha can be used as a hydrocarbons solvent in the present invention. There are known, as said petroleum naphtha, for example, " SOLVESSO 100 " and " SOLVESSO 150 " made by Esso Standard Co., " Nisseki Hisol 100, 150, SAS " and " Naphtesol L, M, H " etc. made by Nippon Petrochemicals Co., Ltd. In the present invention, as a hydrocarbons solvent, the use of two or more kinds of compounds selected from a group consisting of a paraffin, a cycloparaffin, an aromatic, and terpene hydrocarbons and petroleum naphtha is preferred. This is due to a fact that use of a plural kinds more elevates the solubility of WBL than the single use. Among these hydrocarbons solvents, an use of at least one selected from cycloparaffin and petroleum naphtha is more preferred. The reason for this is that the cycloparaffin and petroleum naphtha are superior in a removing effect on WBL in a resin and in an effect on removal of a mold release agent. As a cycloparaffin are practically cited, for example, decalin. The amount of addition of a hydrocarbons solvent is not especially limited, but when a solution for painting pretreatment is prepared, preparation of, for example, 0.1 to 40 % by weight ( hereinafter, the " % by weight " is simply referred to as " % " ) is preferred and preparation of 0.5 to 20 % is more preferred. If it is less than 0.1 %, the dirt-taking out effect may be absent and, if exceeds 40 %, the dirt-taking out effect no more increases and an economical advantage takes place with an increasing solvent-amount being carried away with attaching to a washing substrate after the pretreatment. Also, an amount of 40 % or less is desired from a standpoint of prevention of disasters. As a method, in which said hydrocarbons solvent is suspended in water and this suspended state is maintained, are cited, for example, mechanical stirring and addition of at least one agent in a solubilizer and a suspending agent. The mechanical stirring used in the present invention may be anyone which causes a turbulent flow and, for example, besides agitation by a usual propeller or turbine-fan, a jet stream mixing is cited, but the stirring is not limited within these examples. A purpose of the suspending agent used in the present invention is that said hydrocarbons solvent into water is kept at a constant in the emulsification and suspended without any quality-change. Furthermore, it is necessary that the plastic does not undergo the quality-change and deterioration. A suspending agent which satisfies these conditions prefers an use of one or more kinds of substances selected from a group consisting of, for example, a neutral and/or weakly acidic salt soluble in water. As the weakly acidic salt are cited sodium primary phosphate, sodium hydrogen pyrophosphate, sodium hydrogen metaphosphate, acid sodium fluoride, acid potassium fluoride, and acid ammonium fluoride etc. As the neutral salt are cited sodium chloride, sodium sulfate, sodium nitrate, potassium chloride, potassium sulfate, potassium nitrate, ammonium sulfate etc. The amount of addition is against the total amount of a treating solution, for example, a concentration of 0.01 to 10 % and, preferably, a concentration of 0.1 to 5 %. Moreover, to get a weakly acidic condition, an acid such as phosphoric acid etc. may be added. The solubilizer used in the present invention may be a solvent or nonionic surface-active agent which is able to dissolve or to emulsify said hydrocarbons solvent together with water. For example, a hydrocarbons solvent is dissolved or emulsified in water by using a solubilizer so that an effect of the hydrocarbons solvent is continued with making it nonflammable. As a solubilizer in the present invention are preferred for use one or more kinds selected from a group of compounds, which consists of such compounds as a nonionic surface-active agent, an alcohol of C₁ to C₄, a monoethyleneglycol derivative, a diethyleneglycol derivative, and a propyleneglycol derivative, are dissolved into water, for example, at room temperature, and also, dissolve said hydrocarbons solvent. By dissolving the hydrocarbons solvent into water by using a solubilizer of this kind, the effect of a hydrocarbons solvent is continued with making it nonflammable. As a nonionic surface-active agent may be used, for example, such a type of polyoxyethylenes as an alkyl allyl ether, an alkyl ether, and an alkyl ester, and a sorbitan derivative etc. and also, other agents of common use. As an alcohol of C₁ to C₄ may be anyone which optionally dissolves into water, for example, a monohydric alcohol such as ethyl alcohol and butyl alcohol etc. and a polyhydric alcohol such as ethyleneglycol, diethyleneglycol, and propyleneglycol etc. As a monoethyleneglycol derivative are cited, for example, such an ethyleneglycol ether as ethylcellosolve and butylcellosolve. As a diethyleneglycol derivative is cited, for example, butylcarbitol ( diethyleneglycol butyl ether ) etc. As a propyleneglycol derivative is cited, for example, polypropyleneglycol. The amount of addition of a solubilizer may be set in an extent of that a hydrocarbons solvent and the solubilizer dissolve into water, depending upon an added amount of the hydrocarbons solvent and the solubilities into water of the hydrocarbons solvent and solubilizer, and the amount of addition is not especially limited. Also, the hydrocarbons solvent may be separated from water. The amount of addition of the solubilizer prefers to be approximately in a range of 0.01 to 10 % when a solution for painting pretreatment is prepared, and further prefers to be 0.1 to 3.0 %. If it is less than 0.01 %, the effect may be none and, if exceeds 10 %, it turns out that a solubilizer is wasted. From a standpoint of that the effect of painting pretreatment is superior, the use of a treating solution which contains an alkali builder, a hydrocarbons solvent, and a surface-active agent as essential components is preferred. A treating solution of this kind is, for example, prepared by adding the following components to water followed by mixing. The alkali builder has a role to elevate the paint film adhesion with removing WBL. As said alkali builder are used one or more compounds selected from the group consisting of the silicates, phosphates, carbonates, and alkali hydroxides. Said silicates, phosphates, carbonates, and alkali hydroxides are the alkali metal salts and ammonium salts. As said silicates are cited, for example, the orthosilicates, polysilicates, mesosilicates, and metasilicates. As said phosphates are cited, for example, the orthophosphates, hydrogen orthophosphates, condensed phosphates ( polyphosphates ), and metaphosphates. As said carbonates are also involved the hydrogen carbonates that are acidic salts. The alkali hydroxides usually are the hydroxides of alkali metals, but in the present invention is also involved ammonium hydroxide. The alkali builder being one or more compounds selected from the group consisting of the silicates, phosphates, carbonates, and alkali hydroxides, there is the advantage that the WBL-removing effect increases and the adhesion of a paint film further improves. It is preferred that the silicates is 50 % or more in the whole amount of alkali builders. If the silicates are 50 % or more, the WBL-removing effect is the strongest and the adhesion of a paint film is the most effective. If an example of favorable combination is cited, it is from 50 to 80 % of the silicate, from 10 to 50 % of the carbonate, and from 10 to 50 % of the phosphate against a whole amount of alkali builders. Particularly, in a case of that a polyolefin-based resin formings undergoes painting pretreatment, the use of a metasilicate as an alkali builder is most favorable. The concentration of an alkali builder in said treating solution prefers to be, for example, in a range of 2 to 200 g/l and further prefers to be in a range of 5 to 100 g/l. If it is less than 2 g/l, the adhesion of a paint film may be insufficient. If exceeds 200 g/l, the effect does no more elevate and an ecomonical disadvantage takes place. In said treating solution , one compound selected from the group consisting of the above-mentioned hydrocarbons solvents may be used alone or two or more compounds may be used in combination. As the hydrocarbons solvent in the treating solution are preferred for use one or more compounds selected from the group consisting of kerosine, petroleum naphtha, benzene, xylene, and toluene. This is because these compounds have an advantage in a WBL-removing ability, the efficiency of handling works, and the economical cost. The amount of addition of the hydrocarbons solvent in said treating solution is not especially limited, but it is preferred to be in a range of 0.3 to 30 g/l. If it is less than 0.3 g/l, the adhesion of a paint film may be insufficient and, if exceeds 30 g/l, there is observed no elevation of the effect and an economical disadvantage. The surface-active agent used in said treating solution is a nonionic surface-active agent having a HLB value of 10 to 17, preferably a value of 11 to 16. If the value is less than 10, the removing ability for WBL becomes inferior and, as a result, the adhesion of a paint film may be insufficient or the ability for emulsification may lack. If the value exceeds 17, the removing ability for WBL becomes inferior and, as a result, the adhesion of a paint film may be insufficient or a foaming character becomes strong and the efficiency of works decreases. As a nonionic surface-active agent of this kind is preferred at least one compound selected from a group consisting of 1 ○ a condensation product from a higher alcohol and an alkylene oxide and 2 ○ a condensation product from an alkylphenol and an alkylene oxide. As a commertially-available product for said nonionic surface-active agent are cited, for example, the following compounds. ( 1 ) A condensation product from a higher alcohol and an alkylene oxide: 1 ○ a polyoxyethylenepolyoxypropylene compound; " Pluronic F-68 " ( made by Asahi Denka Kogyo K.K., the HLB value of 15.5 ) " Noigen EA 140 " ( made by Daiichi Kogyo Seiyaku Kabushiki Kaisha, the HLB value of 14 ) 2 ○ an ethoxylate of a ( primary or secondary ) straight chain alcohol; " Adekatol SO 135 " ( made by Asahi Denka Kogyo K.K., the HLB value of 13.5 ) " Adekatol LO 7 " ( made by Asahi Denka Kogyo K.K., the HLB value of 12 ) " Softanol 90 " ( made by Nippon Shokubai Kagaku Kogyo Co., Ltd., the HLB value of 13.3 ) ( 2 ) a condensation product from an alkylphenol and an alkylene oxide: a nonylphenol ethoxylate; " Emulgen P I - 20T " ( made by Kao Corporation, the HLB value of 13.2 ) " Emulgen 910 " ( made by Kao Corporation, the HLB value of 12.2 ) " Adekatol NP 695 " ( made by Asahi Denka Kogyo K.K., the HLB value of 13.0 ) Besides, to depress the foaming, an addition of not only a nonionic surface-active agent having a HLB value lower than that in said range but also various kinds of commertially available surface-active agents having the anti-foaming character is not prohibited in an extent that the effect of the present invention is not disturbed. The concentration of the surface-active agent is not especially limited, but it is preferred to be, for example, from 0.1 to 10 g/l. If it is less than 0.1 g/l, the adhesion of a paint film becomes insufficient with passage of time and, if exceeds 10 g/l, the adhesion of a paint film may be insufficient or a trend of the foaming may increase. Said treating solution preferably has a pH value of 8 or more, and further preferably a pH value in a range of 9 to 13. If the pH value is less than 8, the adhesion of a paint film may be insufficient. Said treating solution may be added with, in case of necessity, other kinds of additives than said alkali builder, hydrocarbons solvent, and surface-active agent. As additives of this kind are cited, for example, a titanium phosphate compound and a nitrite. The treating solution used in a method for painting pretreatment relating to the present invention is prepared by mixing said components with water. A plastic formed part is brought in contact with the treating solution above-obtained. As a method for bringing said plastic formings in contact with said treating solution there is adopted, for example, an immersing method, an ultrasonic wave washing method, a spraying method, a wiping method by using a brush, cloth, and sponge etc. and other proper methods. Among the methods, the ultrasonic washing method and spraying method are prefered from standpoints of an improved effect on the adhesion of a paint film and the mass production. By the method, dirt such as a mold release agent on a surface of the formings and the forementioned WBL etc. is dissolved by the treating solution and removed from the surface of the formings. Temperature of the treating solution when applied for cleaning is not especially limited and, though the contact with the solution may be carried out at a high temperature in a range of that a thermal quality change does not take place in a plastic formings, it is usually carried out in a range of 30 to 80 °C. The cleaning time period prefers to be in a range of 30 seconds to 10 minutes. If it is less than 30 seconds, the rinsing effect is lacking and, if carried out for a period longer than 10 minutes, the effect does no more elevate, but an ecomonical disadvantage is found. When said formings is brought in contact with said treating solution, for example, dipping of said formings in said treating solution ( ii ) and applying an ultrasonic wave is preferred. Doing like this, the treating solution as well as an ultrasonic wave vibration further elevates the dirt-taking out effect. Since said treating solution ( ii ) does not contain any chlorinated hydrocarbon, water-pollution by the chlorinated hydrocarbon does not take place. Besides, since a hydrocarbons solvent is added to water ( for example, by emulsification ), ignition is difficult, so that handling is easy. Also, since a hydrocarbons solvent is not easily volatilized from said treating solution, there will be no problem in the labor conditions and sanitary field. A plastic formings which, as mentioned above, underwent the dirt-taking out by the treating solution is forwarded to the step where treating solution attaching to a surface of the formings is rinsed out. The formings surface is treated with bringing it in contact with said surface-conditioning solution at at least a final stage of the step rinsing. Then, after drying the formings surface is coated. In the rinsing step, said rinsing out of the treating solution by the surface-conditioning solution may be carried out from a beginning stage, but at first, rinsing out of the treating solution by water and, at second, treating with the surface-conditioning solution is ecomonically favorable. The nonionic surface-active agent which is contained in said surface-conditioning solution needs to have a HLB value of 10 up to 17 and prefers the value of 12 up to 14. If the value is less than 10, ununiform dryness takes place in a drying step, which is carried out after being brought in contact with the surface-conditioning solution, because the affinity property to water is very low, and it becomes a reason of mottle formation on a paint film. On the other hand, if the value exceeds the HLB value of 17, the foaming is too strong and, there occures such a problem in the efficiency of works as foam overflows from a tank of a surface-conditioning solution. As a nonionic-surface active agent of this kind are cited, for example, the ones which are mentioned in the part of said treating solution ( ii ). Among them, an ethoxylate of a secondary straight chain alcohol having the HLB value of 12 to 14 is most preferred. If a surface-active agent besides the nonionic surface-active agent, for example, an ionic surface-active agent is used, the water-resistant adhesion of a paint film becomes insufficient. Also, the concentration of a nonionic surface-active agent in a surface-conditioning solution needs to be adjusted in a range of 0.001 to 100 g/l and prefers to be in a range of 0.01 to 10 g/l. If the concentration is less than 0.001 g/l, there is observed ununiform dryness which may become to a reason of mottle formation. If exceeds 100 g/l, the water-resistant adhesion of a paint film becomes insufficient. Besides, the surface-conditioning solution is used to improve the affinity of a surface of a plastic formings with water, but if it contains a large amount of electrolyte, this electrolyte remains on said surface and may give a bad effect on the adhesion of a paint film. Therefore, the surface-conditioning solution prefers to have a resistivity of 10,000 Ω · cm or more and more prefers to have that of 100,000 Ω · cm. If the resistivity is less than 10,000 Ω · cm, the water-resistant adhesion of a paint film may be insufficient. The method in which a surface of a plastic formings is brought in contact with a surface-conditioning solution ( a method for bringing a formings in contact with a surface-conditioning solution ) is not especially limited and, for example, an immersing method and a spraying method etc. can be selected. Also, the temperature may be from room temperature up to 60 °C so that the quality of a formings is not thermally affected. The time period nay be a time enough to subtitute attaching water and, for example, may be from about 10 seconds to 2 minutes. The drying method which is carried out after treated with a surface-conditioning solution is not especially limited, but for example, in a range of that parts of a formingsis not affected with a thermal quality change, the process from thermal drying to standing at room temperature can be carried out under a desirable condition. More concretely, the drying may be done at a temperature of 40 to 80 °C during 1 to 20 minutes. A plastic formings for which the painting pretreatment of the present invention is carried out is in almost the same extent in the adhesion of a paint film as a plastic formings which is treated with a hitherto-known TCE vapor-washing method. Before the painting, if a surface of said formings is activated with such treatment as plasma treatment and UV light irradiation so that a paint more easily attaches, the adhesion of a paint film increases. In at least a final stage of the step, which rinses out a treating solution that attaches on a surface of a plastic formings after the washing treatment for degreasing, the surface of said formings is brought in contact with a surface-conditioning solution which contains a nonionic surface-active agent having the HLB value of 10 to 17 in a concentration range of 0.001 to 100 g/l. The surface of a plastic formings primarily well repels water, so that it does not uniformly wet after the rinsing with water being carried out and cause formation of waterdrops. Because of this, a component being contained in said waterdrops, especially an alkali builder, does not uniformly exist on a formings surface, but unevenly distributes and, when a paint film is formed, properties such as adhesion becomes uneven depending upon a local place on the formings surface. To prevent this kind of phenomenon, the treatment by said surface-conditioning solution is carried out. Thus, the surface of a formings does not repel water and uniformly wet, and chemicals being remaining in water do not unevenly distribute on the surface of a formings, but uniformly distribute. Accordingly, the adhesion of a paint film being formed on the surface becomes uniform as a whole. Example Hereinafter, practical examples and examples for comparison in the present invention is presented, but the present invention is not limited with these examples. ― Examples 17 to 25 and examples for comparison 5 to 7 ― Treating solutions ( solvent : water ) and surface-conditioning solutions ( solvent : water ) having the compositions shown in Table 5 were prepared. However, the example 23 is a case where an organic solvent other than a hydrocarbons solvent is used for a cleaner, the example 24 is a case where an alkali builder is not used for a cleaner, the example 25 is a case where a hydrocarbons solvent and another kind of an organic solvent are not used for a cleaner, the example for comparison 5 is a case where a surface-active agent of a surface-conditioning solution has a HLB value less than 10, the example for comparison 6 is a case where an ionic surface-active agent is used in the rinsing after treating with the treating solution, and the example for comparison 7 is a case where the rinsing step by the specified surface-active agent is absent. Besides, in Table 5 " SOLVESSO 150 " is petroleum naphtha made by Esso Standard Co., " Emulgen 910 " is nonylphenol ethoxylate made by Kao Corporation ( HLB value of 12.2 ), " Newcol 565 FH " is nonylphenol ethoxylate made by Nippon Nyukazai Co., Ltd. ( HLB value of 12.5 ), " Adekatol SO-135 " is an ethoxylate of a straight chain alcohol made by Asahi Denka Kogyo K.K. ( HLB value of 13.5 ) , " Emulgen P I - 20T " is nonylphenol ethoxylate made by Kao Corporation ( HLB value of 13.2 ), " Adekatol SO-120 " is an ethoxylate of a straight chain alcohol made by Asahi Denka Kogyo K.K. ( HLB value of 12.0 ), " Pluronic L-61 " is a polyoxyethylenepolyoxypropylene compound made by Asahi Denka Kogyo K.K. ( HLB value of 5.7 ), and " Detergent 80 " is sodium alkylbenzenesulfonate ( an anionic surface-active agent ) made by Lion Co., Ltd. The surfaces of two kinds of polypropylene resin bumpers ( commertially available two kinds, a type of high rigidity type and a type of high elasticity ) were treated according to the process of ( a ) degreasing → ( b ) rinsing → ( c ) surface-conditioning → ( d ) drying → ( e ) coating. ( a ) degreasing Spraying treatment was carried out at 60 °C for 2 minutes with a pressure of 0.8 kg/cm² by using said treating solution. ( b ) Rinsing Rinsing by spraying was carried out at room temperature for 15 seconds by using tap water. ( c ) Surface-conditioning Using a surface-conditioning solution having a composition shown in Table 5, spraying treatment was carried out at room temperature for 15 seconds. ( d ) Drying Drying was carried out with a hot wind at 55 °C for 10 minutes. ( e ) Coating A chlorinated polypropylene-based primer paint ( " RB 150 ", made by Nippon Bee Chemical Co., Ltd. ) was coated with spraying so as to make a film thickness of 8 µm after drying and stood at room temperature for 5 minutes and then, on the film an urethane-based top coat paint ( " R-273 ", made by Nippon Bee Chemical Co., Ltd. ) was coated with spraying so as to make a film thickness of 25 µm after drying and stood at 90 °C for 40 minutes, whereby a coated plate of two coat and 1 bake was obtained to offer it for a paint film quality examination. However, the coating was carried out, so as to form a top coat film of thickness 150 µm, for a plate which was used for measuring an interface adhesion strength between a surface of a plastic formings and a primer ( a testing method with 80 ° peeling ). The following quality-tests on a paint film were carried out for the coated plates obtained from the above examples and examples for comparison. Results obtained are shown in Table 6. Paint film quality-tests 1 ○ Paint film adhesion strength test ( a 180 ° peeling method ) Testing time point: at 3 days after coating Testing film width: 1 cm width Testing surroudings: 20 °C and 75 % RH Testing machine: a tensile testing machine ( RTM-100 made by Toyo Boldwine Co. ) Testing conditions: 180 ° peeling and a stretching velocity of 50 mm/minute Paint film peeling-off strength [ kg/cm ] was determined by reading an average value in a measuring chart. 2 ○ Water-resisting secondary adhesion of paint film A coated plate was immersed at 40 °C for 10 days in a deionized water and then, according to JIS-K-5400 ( Japanese Industrial Standard ), 25 pieces of checkers were made at 2 mm intervals. A cellophane-made adhesive tape was applied on a surface of the coating plate and then, peeled. Number of the paint film checkers remaining on the coating plate was counted. The inflammability of the treating solutions used in said examples and examples for comparison were examined according to a Tagu ignition-testing method in a closed system ( JIS K2265-1980 ) and the results are shown in Table 6. It is seen in Table 6 that the coating plates obtained from the examples are superior in at least the water-resisting secondary adhesion of both the paint film adhesive strength and the water-resisting secondary adhesion, but the coating plates obtained from the examples for comparison are very inferior in the water-resisting secondary adhesion. In the method for painting pretreatment of a plastic formings relating to the present invention, as mentioned above, a plastic formings is brought, to wash out dirt attaching to a surface of said formings, in contact with a treating solution that contains an alkali builder, said treating solution that attaches to the surface of said formings is rinsed out, and then in at least a final stage of the rinsing, the surface of said formings is brought in contact with a surface-conditioning solution which contains a nonionic surface-active agent having the HLB value of 10 to 17 in a concentration range of 0.001 to 100 g/l. Because of this, the method pays sufficient attention for the sanitary problems in labor and surroundings, is superior in mass production, and gives sufficient paint film adhesion for a plastic formings which shows low paint film adhesion, so that it is replaceable of the TCE-vapor washing method . If said surface-conditioning solution has a reistivity of 10,000 Ω · cm or more, the concentration of the surface-active agent in the surface-conditioning solution can be lowered.

Claims: A method for improving the adhesion of paint to a plastic formed part prior to painting the plastic formed part, comprising contacting the plastic formed part with a treating solution comprising an aequous medium and at least one alkali builder selected from the group consisting of the silicates, phosphates, carbonates, and alkali hydroxides; rinsing the treating solution from the plastic formed part; and contacting the rinsed plastic formed part with a surface-conditioning solution comprising 0.001 to 100 g/l of a nonionic surface-active agent having an HLB value from 10 to 17. A method according to claim 1, wherein the treating solution further comprises a hydrocarbon solvent suspended in the aequous medium, the hydrocarbon solvent being selected from a group consisting of the aliphatic and alicyclic hydrocarbons having C₆ or more carbons, aromatic hydrocarbons having C₆ ≈ C₁₈ carbons, terpene hydrocarbons and petroleum naphtha. A method according to claim 1 or 2, wherein the treating solution further comprises a surface-active agent. A method according to claim 1, 2 or 3, wherein the surface-conditioning solution has a resistivity of at least 10,000 Ω · cm. A method according to any of the preceding claims, wherein the plastic fomred part is immersed in said treating solution under the condition of applying an ultrasonic wave.

Inventors: NOBE KAZUO, SOBATA TAMOTSU, USHIO AKIRA, NOBE, KAZUO, SOBATA, TAMOTSU, USHIO, AKIRA
Applicants: NIPPON PAINT CO LTD, NIPPON PAINT CO., LTD.
Application year: 1990
Main classification: B05D7
IPC codes: B05D3, C08J7