Dispensing bottle with coupling between closure head and screw cap

Abstract: A sterile packaging assembly (100) for dispensing a liquid in drops comprises a main body (101) of plastic material, having a top portion (103) with an outside thread for receiving a screw cap (104), the top portion ending in an elongate neck, constituting a dispensing portion which is surmounted by a closure head (110) that can be torn off in order to define a dispensing orifice (111) on first utilization of the packaging assembly. The invention is particularly applicable to sterile packaging of pharmaceutical substances such as eye drops.

Description: The invention relates to the field of sterile packaging of liquid, and more particularly to packaging assemblies, according to the preamble of claim 1, allowing a liquid to be dispensed in drops. A typical case is that of the sterile and tamperproof packaging of eye drops, where the packaging assembly should permit easy dispensing in drops, in particular in regular drops and without any jet. This problem is well known to specialists, and many solutions have already been proposed. A first type of proposed solution concerns the techniques for manufacturing packaging assemblies which specialists in the field generally refer to as "bottle packs". One such technique is illustrated, for example, in American Patents No. 3,919,374 and No. 4,176,153. The pre-form is first extruded, and then the bottle is blown after closure; the bottle thus formed (not yet finished) is then filled, generally using a needle, and finally sealed (this last operation being carried out using a complementary upper mould). This technique is completely satisfactory as regards the production of sterile packaging assemblies, with or without tamperproofing. However, it is unsuitable for a satisfactory dispensing in drops. In this case, use is in fact made of a capsule or cap having an internal central perforating pin; the hole thus formed in the body of the packaging assembly does not permit a regular drop formation (the latter depends to a considerable extent on the pressure exerted by the user on the packaging assembly), and moreover the jet of liquid is uncoordinated. In a variant, it has been proposed to replace the capsule-and-pin system by a tear-off closure head on which a screw cap is arranged (see, for example, American Patent No. 4,378,891). In order to gain access to the stopper of the packaging assembly, it is necessary to screw the cap, which results in a lifting of the closure head (by an abutment of the lower edge of the cap on an associated shoulder on the body of the packaging assembly) and the detachment of the closure head: the structure of this packaging assembly is therefore complex, and its implementation at the time of the first use is relatively complicated (the screwing of the cap is in particular unnatural for the user). Moreover, the orifice obtained necessarily has a relatively large diameter (otherwise there would be a risk of the outlet channel being blocked). The flow rate is therefore still very irregular, and the jet is relatively uncoordinated. Another type of proposed solution has consisted in using a prefabricated subassembly forming an end-piece and stopper. The advantage lies in the accuracy of the sub-assembly which is manufactured beforehand by injection. Thus, French Patent No. 2,511,973 illustrates several solutions of this type. In order to form such packaging assemblies, a conventional blowing operation is first carried out (generally of the "bottle pack type), then filling; the end-piece/stopper subassembly is then put into position, and the operation is finished by sealing the upper part, which at the same time results in the fixing of the said subassembly (in the manner of hot forming). Sometimes sealing concerns only the lower part of the end-piece/stopper subassembly (see, for example, Figures 9 to 11 in French Patent No. 2,511,973), which has the disadvantage that opening and closing of the stopper remain possible. The simple screw cap can be associated with a tear-off ring (see, for example, Figures 20 and 21 in French Patent No. 2,511,973). The sealing may also concern the entire end-piece/stopper subassembly ensuring that a kind of tear-off cocoon is obtained surrounding the said subassembly, which makes it possible to avoid the abovementioned disadvantage (see, for example, Figures 26 and 28 in French Patent No. 2,511,973). In a variant (see, for example, Figures 30 and 33 in French Patent No. 2,511,973), it is possible to provide a screw cap on a tear-off head: access to the outlet end-piece and/or to the stopper of the packaging assembly requires a screwing of the cap, which results in a lifting of the closure head and a detachment of the latter (as for the abovementioned system described in American Patent No. 4,378,891): here again, the structure is very complex, and the implementation at the time of the first use is relatively complicated. Such techniques using prefabricated subassemblies remain expensive anyway (it is necessary to produce two pieces injected separately, then to assemble them, while at the same time adhering to the required conditions of cleanliness). Another important disadvantage lies in the imperfect nature of the leakproofness. As has been stated hereinabove, if the end-piece with its stopper is directly accessible, there is a risk that the product will no longer be sterile upon storage of the packaging assembly: this results in particular from the risk of the subassemblies becoming unscrewed while being conveyed (for example by the vibratory hopper feeder) and/or during their positioning. If a cocoon is provided, it must constitute a detachable closure head, which means that a tearing zone must be provided so that the patient can open the bottle, in other words an interrupted connection with bridges: this always results in a risk of leakage to a greater or lesser extent. Moreover, everyone knows that a hot-forming technique is difficult to control (for example, material variations render the hot forming imperfect): this not only results in a second risk of leakage, but also a risk that the product is no longer sterile (which unfortunately is not always visible from the outside). All in all, these techniques using prefabricated subassemblies are expensive and unsatisfactory as regards the leakproofness, and even the sterility. Mention may also be made of analogous techniques using an add-on stopper (see, for example, American Patent No. 4,226,334) with, optionally, a head which can be torn off by lifting (see, for example, PCT Patent Application No. WO 85/00,340) with the same disadvantages as those which have just been described. A third type of proposed solution has consisted in forming, in the head of the packaging assembly, a channel of very small diameter (the specialists refer in this case to a microchannel, since the diameters involved are of the order of one to three tenths of a millimetre), this head being closed by a simple screw cap. American Patent No. 4,584,823 thus illustrates a solution of this type, in which a very fine needle is used to produce the microchannel. In order to manufacture such packaging assemblies, a blowing operation and a filling operation are first carried out, as above, using a mandrel which is here mounted on a drum with a vertical axis; the mandrel is then lifted up, and the drum is then turned in order to bring the needle and its support into the axis of the partially formed main body: the needle is then put into position in an intermediate stand-by mould, which mould is then closed for the continuation of the process, which is the production of the dispensing end-piece. Furthermore, it has recently been proposed to improve this technique by providing two intermediate moulds (the assembly is then entirely closed by virtue of the third mould). This technique nevertheless remains very difficult to implement, in particular because of the fragility of the needle. The needle may break or twist (if it breaks, there is no hole, and if it twists, there is a risk of leakage): this means that a permanent monitoring of the needle must be carried out in order to verify its condition, since it is difficult to verify that the hole does indeed exist and/or that the leakproofness is satisfactory. EP-A-0312725 (corresponding to the preamble of claim 1) describes a plastic container adapted to dispense a liquid in drops, which incorporates an integral top portion with an external thread for receiving a screw cap, and a dispensing nozzle surmounted by a closure portion which is capable of being torn off at the first unscrewing of the cap, by virtue of rotational coupling means provided between the closure portion and the screw cap, in order to define a dispensing orifice. EP-A-0137458 describes a cap for opening and extracting the contents of a vessel, such as a baby milk bottle, provided with a neck and an extraction end closed by a removable attachment connected to the vessel neck by a weakened zone, the cap having an open end for engagement over the vessel neck whereby rotation of the cap relative to the vessel neck causes the attachment to be separated from the vessel neck at the weakened zone such that the vessel contents may be removed through an extraction opening in the cap. Finally, mention may be made, for the record, of other techniques which are more remote, but which illustrate well the wide variety of the solutions proposed: these techniques are described in PCT Patent Application No. WO 86/00,598, British Patent No. 2,053,866, American Patents No. 2,893,613 and No. 2,324,237, and German Patent No. 1,813,047. The principal aim of the present invention is to provide a sterile packaging assembly which does not have the abovementioned disadvantages and which makes it possible, more especially, to avoid any risk of defective leakproofness capable of spoiling the sterility. Another aim of the invention is to produce a packaging assembly which is simple for the patient to use, even in the case of elderly persons. Another aim of the invention is to produce a packaging assembly of simple structure, and to implement, an associated manufacturing method which is simple and advantageous with respect to production costs. The invention relates more particularly to a sterile packaging assembly allowing a liquid to be dispensed in drops, comprising a main body formed of plastic material and a screw cap, the upper part of the main body being threaded externally in order to receive the screw cap and ending in a narrower elongate neck constituting a dispensing portion, the said dispensing portion being surmounted by a closure head which can be torn off in order to define a dispensing orifice, rotational coupling means being additionally provided between the outer surface of the closure head and the adjacent inner surface of the screw cap, thereby allowing the said closure head to be detached by unscrewing the said cap upon the first use of the said packaging assembly; characterised in that the rotational coupling means are formed by an externally toothed outer surface of the closure head cooperating with a homologous inner toothing of the screw cap, and in that the screw cap either is unitary and has, at its open end, a flexible thread capable of moving aside, when axial pressure is applied thereto whilst the apparatus is being assembled, upon contacting the external thread of the upper part of the main body, whereby engagement of the rotational coupling means between the outer surface of the closure head and the adjacent inner surface of the screw cap is brought about simultaneously with engagement of the screw threads between the screw cap and the upper part of the main body; or is in two parts connectable to each other by axial snap-locking, namely a main part threaded internally in order to-be screwed normally, when the said assembly is being put together, on the upper part of the main body, and a second part forming a closure cap and, presenting an inner toothed portion co-operative with the outer toothing of the closure head, a rotary drive connection being additionally provided between the main part and the second part of the screw cap, whereby engagement of the rotational coupling means between the outer surface of the closure head and the adjacent inner surface of the screw cap is brought about by an axial motion subsequent to engagement of the screw threads between the screw cap and the upper part of the main body. Suitably the associated toothings of the closure head and of the screw cap are in the form of axial flutings. In addition, advantageously, the packaging assembly of the invention comprises a snap-locking means between the screw cap and the closure head, allowing the said closure head to be retained once torn off in the said cap after unscrewing of the latter. For example, the snap-locking means essentially consists of radial fins surmounting the closure head, and of which the radially outside edge forms a lug co-operating with an annular rim formed in the inner surface of the screw cap; in particular, it will be possible to provide two radial fins situated in the joint plane of the mould used to form the main body. In a variant, the snap-locking means essentially consists of an upper point in the form of an arrow surmounting the closure head, able to co-operate with transverse lugs or a transverse base of the screw cap. According to the first embodiment, the screw cap is monobloc and has, at the lower end, a flexible thread which can move aside upon fitting by pressure, when the said assembly is being put together, in contact with the outer threading of the upper part of the main body. Advantageously, when the screw cap is in two parts, the second part forming the closure cap has a cylindrical sleeve penetrating into the main part of the cap, the said sleeve being toothed internally in order to co-operate with the closure head and externally in order to co-operate with the said main part; in particular, the associated toothings are in the form of axial flutings, the said flutings being additionally such that the connection between the closure cap and the closure head occurs before the connection between the said cap and the main part of the cap. Preferably, it is particularly advantageous that the screw cap has at the lower end a tamperproofing ring snap-locking onto the main body when the said assembly is being put together, the said tamperproofing ring being toothed internally in order to co-operate with a homologous outer toothing of the said main body, both the upper and lower connections by associated toothings to the said screw cap being homothetic in order to prevent any twisting of the closure head when the said assembly is being put together, the lower connection additionally providing for a centring of the said screw cap allowing the upper connection to be positioned without risk of twisting of the said closure head. A convenient method of manufacturing a sterile packaging assembly made of plastic material, of the type mentioned above, comprises the following stages: the lower part of a main body designed to contain the liquid to be dispensed is made by blowing in a main mould, then the said main body is filled; the upper part of the main body is then made in a head mould; a closure head is finally made in a sealing mould, in order to terminate the main body; a screw cap is put into position; a coupling connection is made between the outer surface of the closure head and the inner adjacent surface of the screw cap, which has the effect of rotationally coupling the said closure head to the said cap. According to a suitable mode of implementation of the method, the coupling connection is formed directly during the positioning of the cap by snap-locking of homologous axial flutings, the said positioning being effected by axial fitting by virtue of a flexible internal thread which can move aside. Other characteristics and advantages of the invention will appear more clearly in the light of the following description and the attached drawings, concerning particular embodiments, with reference to the figures in which: Figure 1 illustrates a variant of the packaging assembly according to the invention, in which the closure head is toothed externally for a better rotational coupling with the screw cap, additionally with a snap-locking means, allowing the closure head once torn off to be retained in the cap after unscrewing the latter, the said screw cap here being in two parts; Figure 2 is a section along VIII-VIII in Figure 1, illustrating the double rotational connection provided at the level of the closure head, here by axial flutings; Figure 3 illustrates a variant of the above assembly, but with a monobloc screw cap, which can then be fitted on axially during assembly (the cap has at the lower end a flexible thread which moves aside during this fitting); Figure 4 is a section along X-X in Figure 3, illustrating the rotational connection by axial flutings; Figures 5 to 7 illustrate other variants in section, in which variants another snap-locking type is provided between the closure head and the screw cap, and in which the flow rate restriction system is, respectively, a capillary tube whose lower end is capped by a filter, a porous tube curved in the shape of a horseshoe, and a porous cylindrical block; Figure 8 illustrates a section through another variant with the same type of coupling as above between the closure head and screw cap, in which the flow rate restriction system is a fluted cylindrical core whose useful surface is surrounded by a filter (the main body has a central crushing at the level of the lower end of the surrounded core, as, can be seen more clearly by referring also to the sectional side view in Figure 9 ); Figures 10 to 13 are sections, respectively along XVII-XVII, XVIII-XVIII, XIX-XIX, and XX-XX in Figure 8, permitting a better understanding of the particular configuration of the body of the assembly; Figures 14 and 15 are sections illustrating the covering of the fluted core by means of a filter, respectively with one covering or two folded-down lips. Figures 1 to 4 illustrate variants of the packaging assembly according to the invention in which the upper part of the main body is surmounted by a closure head having an externally toothed outer surface, in such a way as to co-operate with a homologous inner toothing of the screw cap in order to detach the said closure head by unscrewing of the said cap. It should be remembered that, in the known techniques using a tear-off head, the packaging assembly was not in general resealable, which necessitated the use of a separate stopper, pre-assembled or otherwise. This gave rise to a succession of operations sometimes difficult for certain patients, who had to successively open a cap, tear off the head, remove this head, then reseal the assembly. In this case the specialists encountered a well-known problem: if the tear-off head was of a small diameter, this involved difficulties in handling, and if the tear-off head was of a wide diameter, then although handling was more straightforward, this entailed the presence of a pre-assembled separate capsule or stopper. Thus, in accordance with an important aspect of the invention, it is anticipated that the screw cap will perform a double function, that is to say not only ensure the initial opening by tearing-off of the head, but also the closure of the packaging assembly. However, it should be noted that an additional difficulty has to be overcome in the case of a co-operation by toothings, namely that of ensuring that the head cannot under any circumstances have been torn off before the unscrewing of the cap is carried out at the time of the first use of the packaging assembly. Measures must therefore be taken to reduce the stresses which may be communicated by the cap to the tear-off head during assembly, and in particular to avoid the torsional stresses. The dispensing portion of the main body 401 of the packaging assembly 400 illustrated in Figures 1 and 2 is connected to the closure head 410, beyond a rounded upper shoulder 414 terminating the cylindrical bore 413, by means of an annular zone forming a rim 412 giving the main body 401 a certain degree of elastic deformation in an axial direction. The annular zone forming the rim 412 is moreover connected to the closure head 410 by a necking 412' making it possible, after breaking off the said closure head, to seal the main body 401 by means of axial pressure. Moreover, the upper part 403 of the main body 401 ends in a narrower elongate neck constituting the dispensing portion, being surmounted by a closure head 410 wider than the said elongate neck, and this closure head 410 has an externally toothed outer surface 419 in such a way as to co-operate with a homologous inner toothing 421 of the screw cap 404 in order to detach the said closure head by unscrewing of the said cap. The associated toothings of the closure head 410 and of the screw cap 404 will advantageously be in the form of axial flutings. The screw cap 404 is here in two parts 417, 418 which can be connected to each other by axial snap-locking, namely a main part 417 threaded internally in order to screw normally onto the upper part 403 of the main body 401 when the said assembly is being put together, and a second part 418 forming a closure cap, this second part presenting the toothed portion co-operating with the outer toothing of the closure head 410. It is of course appropriate in this case to provide for a rotational drive connection between the two parts constituting the screw cap. Thus, the second part forming the closure cap 418 here has a cylindrical sleeve 418' penetrating into the main part 417 of the cap 404, the said sleeve being toothed internally in order to cooperate with the closure head 410 (axial flutings 421 of the sleeve 418' co-operating with homologous axial flutings 419 on the closure head 410), and externally in order to co-operate with the main part 417 (axial flutings 422 of the sleeve 418' and homologous axial flutings 420 on the main part 417). It will be noted that lugs 423 are provided internally in the main part 417 in order to permit an axial snap-locking with a homologous groove in the second part forming the closure cap 418. Moreover, it is advantageous also to provide a snap-locking means between the screw cap 404 and the closure head 410, making it possible to retain the said closure head once torn-off, in the said cap after unscrewing of the latter. The snap-locking means here essentially consists of radial fins 424 surmounting the closure head 410, and of which the radially outside edge forms a lug co-operating with an annular rim 425 formed in the inner surface of the screw cap 404. Two radial fins 424 will preferably be provided, situated in the joint plane of the mould used for producing the main body 401. In this case it will be preferable to ensure that the associated toothings are in the form of axial flutings organized in such a way that the connection between the closure cap 418 and the closure head 410 takes place before the connection between the said closure cap and the main part 417 of the screw cap 404. Furthermore, the main part 417 of the screw cap 404 has at the lower end a tamperproofing ring 426 which is toothed internally (preferably with axial flutings not shown here) and which is connected to it by bars 426', the said ring snap-locking by means of its circular groove 427 on a swelling 428 of the main body 401, when the said assembly is being put together, in order to cooperate with a homologous outer toothing of the main body 401 when the packaging assembly is put together. In this case it is expedient to ensure that the two upper and lower connections by toothings associated with the screw cap 404 are homothetic in order to avoid any twisting of the closure head 410 when the packaging assembly is being put together, the lower connection additionally affording a centring of the screw cap 404 permitting correct positioning of the upper connection without risk of twisting of the said closure head 410. Once the main body 401 has been produced, with its capillary tube 405 and its externally toothed tear-off closure head 410, it is appropriate to proceed with the fitting of the screw cap 404: first, the main part 417 is positioned on the main body 401 until snap-locking of the tamperproofing ring 426, then the part 418 forming the closure cap is put into position, the latter being simply fitted on axially, this automatically bringing into engagement the two rotational coupling connections, and this without imparting any torsional stress to the closure head 410. Once the closure cap 418 has been clipped onto the main part 417, the said cap and the closure head 410 are known to have snap-locked by means of the radial fins of the closure head, the elasticity in an axial direction confered by the connection rim 412 preserving the flexibility of the system. It should be noted that this arrangement makes it possible, in addition to preserving the tamperproofing, to carry out an axial centring of the closure head 410: this centring takes place progressively, initially by the closure cap 418 on the closure head 410 (the angle corresponds substantially here to 1/12th of a turn), and then by the main part 417 on the above subassembly (the angle in question is then approximately 1/48th of a turn), this making it possible to avoid any transmission of torsional stresses to the closure head 410. A practical-advantage of a two-part embodiment of the screw cap 404 should be noted, namely that of providing two different colours for these two parts, this permitting a rapid identification of the packaging assembly by the patient. The handling will be further facilitated by providing longitudinal ribs 429 on the outer surface of the main part 417 of the screw cap 404. It should be remembered that, after the first unscrewing of the cap 404 and separation of the head 410, the necking 412' of the said head which, it will be remembered, is held inside the screw cap, makes it possible, upon subsequent re-screwing, to ensure the leakproofness of the packaging assembly by means of its bearing on the annular rim 414. Figures 3 and 4 illustrate a variant of the embodiment which has just been described, a variants in which the screw cap is no longer made up of two parts, but consists of a single piece. In order not to overload the description, the identical or homologous parts will be allocated the same references as above, increased by one hundred. The packaging assembly 500 thus comprises a screw cap 504 which is monobloc, that is to say the upper part 518 forms a single piece with the main part 517. This somewhat simplifies the production of the connection between the screw cap 504 and the closure head 510: it suffices in fact to provide axial flutings 520 on the inner surface of the screw cap, in order to co-operate with the outer toothing 519 of the closure head 510. In addition, there is also only a single axial snap-locking system at this level, namely that formed by a rim 523 of the screw cap and the lugs provided at the end of the radial fins 524 borne by the closure head 510. The lower threading of the cap 504 is moreover modified in order to facilitate the positioning of the said cap on the main body 501. For this purpose, the screw cap 504 has at the lower end a flexible thread 517' which can move aside upon fitting by pressure, when the packaging assembly is being put together, in contact with the outer threading of the upper part 503 of the main body 501. It should also be noted that the screw cap 504 has at the lower end a tamperproofing ring 526 which is threaded internally (preferably with axial flutings 531) in order to co-operate with a homologous outer toothing 530 of the main body 501. It is in this case preferable to ensure that the two upper and lower connections to the said screw cap by associated toothings (connections by flutings 519 and 520 in the upper part, and 530, 531 in the lower part) are homothetic in order to avoid any twisting of the closure head when the said assembly is being put together, the lower connection additionally affording a centring of the screw cap 504, making it possible to position the upper connection without risk of twisting of the closure head 510. Once the main body 501 has been formed, it then suffices simply to fit the cap 504 on axially by pressure in order to obtain the different coupling connections, and this without risk of imparting the torsional stresses to the closure head 510. As above, it will additionally be advantageous to ensure that the connection in the lower part (that is to say at the level of the tamperproofing ring) takes place before the connection in the upper part (at the level of the closure head). In the two variants which have just been described with reference to Figures 1 to 4 , the presence of clearances in an axial direction between the screw cap and the upper part of the main body will be noted, these clearances being necessary in order to be able to reclose the packaging assembly after the first use. Figures 5 to 7 concern other variants of the invention, in which the flow rate restriction system differs substantially from the simple capillary tube of the variants described previously: these variants will show clearly that the invention is in no way limited to a particular type of flow rate restriction system, and that the latter can present a very varied structure. The packaging assembly 600 illustrated in Figure 5 comprises many parts which are identical or analogous to those of the variant described above with reference to Figures 3 and 4 : in order to lighten the description, these parts will be allocated the same references increased by one hundred. The essential difference compared to the previous variant lies in the structure of the flow rate restriction system 605: the latter is in fact made up of a small capillary tube 605' (analogous to the capillary tubes described previously), whose central channel 607 is delimited by two end facets 608, 609, and whose lower end is capped by a filter 605'' held in position by the constricted portion 606 of the upper part of the main body 601, the mesh of the said filter being chosen with respect to the desired degree of flow rate restriction. It is of course advantageous to ensure that the edge of the filter 605'' capping the capillary tube 605' is wedged between the said tube and the constricted portion 606 of the upper part of the main body 601. It is important to note that the filter 605'' here performs a double function: it acts in the first instance as a flow rate restriction system (making it possible to obtain a low flow rate regardless of the pressure exerted by the patient on the main body of the packaging assembly), and it acts secondarily as a filter. By way of indication, it will be possible to use a relatively thin filter (with a thickness of less than 1 mm), optionally with an additional pre-filter layer tending to give it a better mechanical strength. The presence of a groove 633 will be noted in the upper part of the main body at the level of the lateral wall of the filter 605'' which must be firmly applied against the lateral surface of the lower end of the capillary tube 605'. In addition, and as above, the capillary tube 605' will be able to be cylindrical and of circular cross-section, with an upper facet 608 inclined relative to the axis of the central channel 607. It will of course be possible for the upper part 603 of the main body 601 to have, beyond the upper end of the flow rate restriction system 605, a wider cylindrical bore in order to improve the control of the size of the drop of liquid during use of the said assembly. Moreover, the dispensing portion of the main body 601 is connected to the closure head 610, beyond a rounded upper shoulder provided at the level of the dispensing orifice 611, by means of an annular zone 612 widening conically. More precisely, the upper part 603 of the main body 601 terminates in a dispensing end-piece surmounted by a hat-shaped closure head 610 which is wider than the said end-piece. In addition, as in the previous variants, and in accordance with an essential aspect of the invention, the closure head 610 has an outer surface 619 toothed externally in order to co-operate with a homologous inner toothing 620 of the screw cap 604 in order to detach the said closure head by unscrewing of the said cap, the associated toothings preferably being in the form of axial flutings 619, 620. Moreover, it is advantageous also to provide a snap-locking means between the screw cap 604 and the closure head 610, allowing the said closure head to be retained once torn off in the said cap after unscrewing of the latter. In this case, this snap-locking means essentially consists of an upper arrow-shaped point 634 surmounting the hat-shaped closure head, and able to cooperate with transverse lugs or a transverse base 635 of the screw cap 604. Finally, the screw cap 604 is here monobloc, and has at the lower end a flexible thread 617' which can move aside upon fitting by pressure, when the said assembly is being put together, in contact with the outer threading of the upper part of the main body 601. The screw cap 604 has at the lower end an internally toothed tamperproofing ring 626 snap-locking onto the main body 601 when the packaging assembly 600 is put together, in the same way as the ring 526 in the variant described previously, the arrangement of the two upper and lower connections by associated toothings being in particular homothetic in order to prevent any twisting of the closure head 610 when the said assembly is being put together. The variant in Figure 6 differs from the variant described previously in terms of the structure of the flow rate restriction system, so that, as above, the identical or homologous parts will be allocated the same references increased by one hundred. The packaging assembly 700 thus comprises a flow rate restriction system 705 which is made in the form of at least one porous tube curved in the shape of a horseshoe (here a single tube), of which the two ends 705', 705'', arranged adjacently and parallel to the axis of the main body 701, are held in position by the constricted portion 706 of the upper part of the main body 701. To produce the curved porous tube use will preferably be made of sintered polypropylene or polyethylene. Figure 7 illustrates another variant in which the packaging assembly 800 comprises a flow rate restriction system 805 made in the form of a porous cylindrical block, arranged coaxially to the main body 801 and held in position by the constricted portion 806 of the upper part of the said main body, the said constricted portion surrounding the entire lateral surface of the said block. The porous cylindrical block 805 is preferably made of sintered polypropylene or polyethylene. The other members of the packaging assembly 800 are otherwise identical to those in the previous variant, so that the corresponding references have simply been increased by 100. Figures 8 to 15 illustrate yet another variant, in which the packaging assembly 900 comprises a flow rate restriction system 905 made in thee form of a cylindrical core 905', here fluted longitudinally (the core could also be made in the form of a porous tube of high porosity or a tube perforated radially, whose central channel would provide for the escape of the liquid in the axis of the said tube, while the abovementioned flutings would provide for an axial escape in the periphery of the core), arranged coaxially to the main body 901, and whose useful lateral surface is surrounded by a filter 905'' held in position by the constricted portion 906 and the upper part of the main body by being wedged between the said portion and the fluted cylindrical core at the level of each of the ends of the said core, the mesh of the said filter being chosen, as in the variant in Figure 5, with respect to the desired degree of flow rate restriction. The main body in the packaging assembly 900 is, however, modified compared to the variants described previously insofar as the constricted portion 906 of the upper part of the said main body has a central crushing 906'' at the level of the lower end of the fluted cylindrical core 905', which at one and the same time provides for the holding of the said core and defines two axial passages 936 permitting the movement of the liquid towards the useful lateral surface surrounded by the filter 905'. The sectional views associated with Figure 8 permit a better understanding of the organization of the modified structure of the main body, and in particular the arrangement of the two axial passages 936. Figure 14 illustrates a variant in which the filter 905'' is wound round the fluted cylindrical core 905' through slightly more than one turn, in such a way as to provide an axial covering zone 905'''. Figure 15 illustrates another variant, in which the filter 905'' is made from two sheets whose opposite edges are connected, the two longitudinal lips thus defined 905'''₁, 905''₂ being folded down against the fluted cylindrical core 905'. It goes without saying that it will be possible for the cylindrical core 905' to have a very variable cross-sectional form (for example an oval form, star-shaped form, etc.). As regards the materials constituting these cylindrical cores, it will be possible to use any material suitable for extrusion, such as polyethylene, polypropylene, or a polyamide. As regards the filter 905'' surrounding the cylindrical core 905', a plastic material (preferably sintered polypropylene or polyethylene) may be used, or else metal or glass. Such an arrangement permits a very advantageous ratio between the useful surface for flow rate restriction and the size. As mentioned hereinabove, a convenient method of manufacturing a sterile packaging assembly made of plastic material according to the invention comprises the following successive stages: the lower part of a main body designed to contain the liquid to he dispensed is made by blowing in a main mould, then the said main body is filled; the upper part of the main body is then made in a head mould; a closure head is finally made in a sealing mould, in order to terminate the main body; a screw cap is put into position; a coupling connection is made between the outer surface of the closure head and the inner adjacent surface of the screw cap, which has the effect of rotationally coupling the said closure head to the said cap. The coupling connection can be formed directly during the positioning of the cap, by snap-locking of homologous axial flutings, the said positioning being effected by axial fitting by virtue of a flexible internal thread which can move aside. The sterile packaging assembly according to the invention, as well as the associated manufacturing method, provide a large number of practical advantages. The possible solutions are much less expensive than the known solutions mentioned at the outset, and they make it possible to avoid the risks of defective leakproofness capable of spoiling the sterility of the packaging assembly. Moreover, whatever its embodiment, the packaging assembly remains simple to use for the patient, even in the case of elderly persons. The invention thus represents a very significant advance compared to the known techniques.

Claims: A sterile packaging assembly (400; 500; 600; 700; 800; 900) allowing a liquid to be dispensed in drops, comprising a main body formed of plastic material (401; 501; 601; 701; 801; 901) and a screw cap (404; 504; 604; 704; 804; 904), the upper part (403; 503; 603; 703; 803; 903) of the main body (401; 501; 601; 701; 801; 901) being threaded externally in order to receive the screw cap (404; 504; 604; 704;' 804; 904) and ending in a narrower elongate neck (406; 506; 606; 706; 806; 906) constituting a dispensing portion, the said dispensing portion being surmounted by a closure head (410; 510; 610; 710; 810; 910) which can be torn off in order to define a dispensing orifice (411; 511; 611; 711; 811; 911), rotational coupling means (419, 420, 421, 422; 519, 520; 619, 620; 719, 720; 819, 820; 919, 920) being additionally provided between the outer surface of the closure head (410; 510; 610; 710; 810; 910) and the adjacent inner surface of the screw cap (404; 504; 604; 704; 804; 904), thereby allowing the said closure head (410; 510; 610; 710; 810; 910) to be detached by unscrewing the said cap (404; 504; 604; 704; 804; 904) upon the first use of the said packaging assembly (400; 500; 600; 700; 800; 900); characterised in that the rotational coupling means are formed by an externally toothed outer surface (419; 519; 619; 719; 819; 919) of the closure head (410; 510; 610; 710; 810; 910) co-operating with a homologous inner toothing (421; 520; 620; 720; 820; 920) of the screw cap (404; 504; 604; 704; 804; 904), and in that the screw cap either is unitary and has, at its open end, a flexible thread (517'; 617'; 717'; 817'; 917') capable of moving aside, when axial pressure is applied thereto whilst the apparatus is being assembled, upon contacting the external thread of the upper part (503; 603; 703; 803; 903) of the main body (501; 601; 701; 801; 901), whereby engagement of the rotational coupling means (519, 520; 619, 620; 719, 720; 819, 820; 919, 920) between the outer surface of the closure head (510; 610; 710; 810; 910) and the adjacent inner surface of the screw cap (504; 604; 704; 804; 904) is brought about simultaneously with engagement of the screw threads between the screw cap (504; 604; 704; 804; 904) and the upper part (503; 603; 703; 803; 903) of the main body (501; 601; 701; 801; 901); or is in two parts. (417, 418) connectable to each other by axial snap-locking, namely a main part (417) threaded internally in order to be screwed normally, when the said assembly is being put together, on the upper part (403) of the main body (401), and a second part (418) forming a closure cap and presenting an inner toothed portion co-operative with the outer toothing of the closure head (410), a rotary drive connection being additionally provided between the main part (417) and the second part (418) of the screw cap (404), whereby engagement of the rotational coupling means (419, 420, 421, 422) between the outer surface of the closure head (410) and the adjacent inner surface of the screw cap (404) is brought about by an axial motion subsequent to engagement of the screw threads between the screw cap (404) and the upper part (403) of the main body (401). A packaging assembly as claimed in claim 1, characterised in that the associated toothings of the closure head (410; 510; 610; 710; 810; 910) and screw cap (404; 504; 604; 704; 804; 904) are in the form of axial flutings. A packaging assembly as claimed in claim 1 or claim 2, characterised in that snap-locking means (424, 425; 524, 525; 634, 635; 734; 735; 834; 835; 934; 935) are provided between the screw cap (404; 504; 604; 704; 804; 904) and the closure head (410; 510; 610; 710; 810; 910), thereby allowing the closure head (410; 510; 610; 710; 810; 910) to be retained, once torn off, in the screw cap (404; 504; 604; 704; 804; 904) after unscrewing thereof. A packaging assembly as claimed in any one of the preceding claims, characterised in that, when the screw cap is in two parts, the rotary drive connection between the main part (417) and the second part (418) of the screw cap (404) comprises co-operating toothings therebetween. A packaging assembly as claimed in any one of the preceding claims, characterised in that, when the screw cap is in two parts, the second part (418) of the screw cap (404), which forms the closure cap, has a cylindrical sleeve (418') penetrating into the main part (417) of the screw cap (404), the said sleeve (418'), as well as being toothed internally in order to co-operate with the closure head (410), being additionally toothed externally in order to co-operate with the main part (418) of the screw cap (404).

Inventors: LATAIX GILBERT, LATAIX, GILBERT
Applicants: MERCK SHARP & DOHME, LABORATOIRES MERCK, SHARP & DOHME-CHIBRET
Application year: 1990
Main classification: B65D51
IPC codes: B65D1, B29C49, B65D51, B65B3, B65D47, B65D41