Access flooring module

Abstract: An access flooring module (2) for housing electrical sockets, comprises an inner assembly (6) having a cover (14) and pivotally mounted within an outer frame (54) so that the inner assembly is movable between a closed position and an open position in which the cover permits access to the electrical sockets. The outer frame (54) has a shoulder (50) extending thereabout, and the cover (14) has an arcuate surface (48) adjacent the pivot (46) and slidably engaging with the shoulder (50) of the outer frame, so that a force applied to the cover (14) is distributed to the outer frame (54) through the arcuate surface (48) of the cover and forces are not distributed through the pivot (46).

Description: The invention relates to an access flooring module in which electrical power and signal cables are made available to the user. As the use or modular offices increases, it is essential that power and signal cables be delivered to these offices in a manner which will not interfere with the daily operations of the personnel who occupy the offices. Consequently, the use of access flooring is becoming widespread. Access flooring allows the power and signal cables to be placed beneath the floor in a position which will not interfere with the placement of walls or furniture. The use of access flooring also allows the power and signal cables to be moved as the modular offices are moved. In order for the power and signal cables to be utilized, the cables are currently terminated in access flooring modules. These access flooring modules provide the end user or operator with the means to connect his office equipment to the power and signal cables required for the proper operation thereof. There are many access flooring modules currently available in the market. However, the access flooring modules available have problems associated therewith, which make them difficult to use and service. A typical access flooring module has a cover which is pivoted to an open position to reveal the various power and signal components which are terminated therein. One such module is shown in US-A-3 972 579. This electrical device has pivot means which cause the electrical receptacle to be positioned in the same plane as the floor when the cover is moved to the open position. This allows the operator to more easily access the electrical receptacle, thereby reducing the possibility of mis-insertion of the plug into the receptacle. It is an object of the present invention to provide an improved construction of access flooring module or electrical assembly for use in housing electrical sockets in access flooring. The invention consists in an electrical assembly for housing electrical sockets, in which an inner assembly having a cover is disposed within an outer frame and pivot means is provided between the inner assembly and the outer frame to permit the inner assembly to move relatively to the outer frame between a closed position and an open position in which the cover permits access to the electrical sockets, characterised in that the outer frame includes a shoulder extending thereabout, and the cover has an arcuate surface disposed adjacent the pivot means and slidably engageable with the shoulder of the outer frame, whereby a force applied to the cover is distributed to the outer frame through the arcuate surface of the cover and the pivot means will not have forces distributed therethrough. Embodiments of the present invention will now be described by way of example with reference to the accompanying drawings in which:- FIGURE 1 is a perspective view of an access flooring module according to an embodiment of the present invention, the module is shown in the open position. FIGURE 2 is a perspective view of the module similar to that shown in Figure 1, the module has the face plate and the electrical components removed to better show the inside structure of the module. FIGURE 3 is a cross-sectional view of the module provided in the access floor, the module is shown in the open position. FIGURE 4 is a cross-sectional view of the module provided in the access floor, the module is shown in the closed position. FIGURE 5 is a fragmentary view of the latch associated with the module, the latch is shown in the first or closed position. FIGURE 6 is a fragmentary view similar to that of Figure 5, the latch is position in a partially open or intermediate position. FIGURE 7 is a fragmentary view similar to that of Figure 6, the latch and cover plate are provided in an second or open position. FIGURE 8 is a fragmentary view similar to that of Figure 7, the latch is provided in the open position and the cover plate is provided in the closed position. FIGURE 9 is a cross-sectional view of an alternative embodiment of the invention, the module is shown in the open position, which is similar to Figure 3. As is best shown in Figures 1 through 4, access flooring module 2 is configured to be disposed in an opening 4 which is provided in an access floor or the like. The module 2 is movable relative to the floor between an open position, as shown in Figure 3, and a closed position, as shown in Figure 4. Referring to Figure 4, module 2 has an inner assembly 6 which has end walls 10, a sidewall 12, a cover plate 14, and a bottom wall 16 which cooperate to form a box-like structure which has an opening 18 (Figure 2) into which the electrical components of the access flooring module are received. The sidewall 12 and cover plate 14, as shown in Figure 2, have face plate supporting projections 20 which extend therefrom. The face plate supporting projections 20 are positioned adjacent to the end of the sidewall 12 opposite the bottom wall 16. The projections 20 extend into opening 18 in a direction which is essentially parallel to the plane of the bottom wall 16 and in opposed relationship to each other. As is best shown in Figure 2, projections 20 have slots 22 and face plate receiving recesses 24 provided therein. Each respective slot 22 and recess 24 of the first projection 20 is provided in alignment with a corresponding slot 22 and recess 24 of the second projection 20. A plurality of metal plates 25 are provided in projections 20. As best shown in Figure 2, the plates are separated from each other and encased by dielectric material. Dividing wall 26 is provided in respective slots 22 of projections 20. The side edges of the wall 26 are positioned in the slots 22, thereby preventing wall 26 from movement relative to the endwalls 10 of the assembly. A leading edge 28 of dividing wall 26 has at least one securing projection 30 which extends therefrom. When the dividing wall is properly inserted into the assembly, the projection 30 is positioned adjacent to the bottom wall 16 and secured thereto. This insures that the dividing wall 26 will be maintained in the position required for operation. It should be noted that the plurality of slots 22 provided in the projections 20 allow the wall 26 to be positioned in various positions in the opening 18, as will be more fully discussed. Recesses 24 are dimensioned to receive portions of the electrical components therein. The electrical components, i.e. power sockets 34 or signal sockets 36 (Figure 1), are inserted into opening 18 such that mounting projections (not shown) of the electrical components are received in the recesses 24 of projections 20 and placed in electrical engagement with plates 25. The electrical components are then secured to the projections 20 by the use of screws or the like inserted into openings 38. The cooperation of the components with respective isolated plates 25 provides the insulation grounding required for the effective operation of the components. After the components have been secured to the plates 25 of projections 20, modular face plates 40, as shown in Figure 1, are inserted over the electrical components. The face plates 40 are secured to the projections 20 by means of screws 42 which cooperate with openings 44 (Figure 2). In the embodiment shown in Figure 1, the access flooring module 2 has five electrical components provided therein, two of the components are power sockets 34 and three are signal sockets 36. However, as the requirements of the module will vary, the embodiment shown in the drawings is meant to be viewed as an illustration of a typical embodiment. With the use of access flooring modules, it is important that the power and signal transmissions be delivered to the same location. This arrangement minimizes the space required and simplifies the termination which the user must perform. However, as the current supplied by the power components 34 is significant, the reliability of the signal components 36 can be effected due to the close proximity to the power components. It is therefore important that the power and signal components be separated in order to insure for their effective operation. Consequently, the dividing wall 26 separates the power and signal components 34, 36. In order for module 2 to be useable in a variety of situations, wall 26 must be movable between various slots. This allows any particular position in the modular assembly to be used for power or signal components as required. Therefore, the dividing wall 26 can be moved between any pair of electrical components 34, 36, in order to provide the shielding required. This modular aspect of the assembly is extremely beneficial. As the needs of an office are continually changing, it is vital for the modular assembly to meet the changing needs of the office. Therefore, as wall 26 is movable, the assembly 2 of the present embodiment can be modified as required. In other words, if an office requires more signal sockets and less power sockets, the wall 26 can be moved and the appropriate components installed. This eliminates the need to replace the entire assembly, resulting in great cost savings. In order to facilitate the movement of the assembly between the open and the closed positions (Figures 3 and 4), a pivot member 46 is provided. This pivot member cooperates with the cover plate 14 to insure that the box-like structure will pivot as desired. In order to facilitate this pivoting action, an arcuate surface 48 is provided on the cover plate 14, proximate pivot member 46. As the cover plate is moved between the open and the closed position, the arcuate surface 48 of the cover plate 14 is caused to cooperate with a shoulder 50 of rim 52, as best shown in Figures 3 and 4. The cooperation, or the sliding engagement, of surface 48 and shoulder 50 prevents the pivot member 46 from being damaged as a force is applied to the cover plate 14. In other words, if a force, which is directed downward in a direction which is essentially perpendicular to the axis of the pivot member 46, is applied to the cover plate 14 during the operation of the cover plate, the force will be transferred from the cover plate to the rim 52, due to the physical engagement of the surface 48 with the shoulder 50. As the rim and shoulder are made from relatively strong material, this force will not damage the assembly. If the surface and the shoulder were not provided the force applied to the cover plate 14 would be distributed to the relatively weak pivot member 46, which could result in the failure of the assembly. In order to insure that the forces applied to the cover plate are transferred to the rim and shoulder, the pivot member is retained in slot 47. As shown in Figure 4, slot 47 is configured to allow the pivot member 46 to move or "float" in the slot, in a direction which is essentially parallel to the longitudinal axis of the slot. Consequently, as the pivot member is not contained in the vertical direction (as viewed in Figure 4), the application of a force to the cover plate 14 will cause the surface 48 of plate 14 to move against the shoulder 50 of rim 52. This provides the means required to transfer the force from the cover plate to the rim, without damaging the pivot member. As shown in Figures 1 through 4, assembly 6 is positioned in a metal casing 54 which is positioned in the opening 4 of the floor. The metal casing 54 has an opening 56 for receipt of the assembly 6 therein. The opening 56 extends from a top surface 58 to a bottom surface 60 thereof. Provided proximate the top surface 58 is shoulder 62 which extends about the perimeter of the top surface 58. The shoulder 62 extends from sidewalls 64, 66 of the casing 54 in a direction which is essentially parallel to the top surface 58. The shoulder 62 cooperates with the floor to maintain the casing 54 and assembly 6 in position relative to the floor. A shroud is provided over the shoulder to provide an aesthetically pleasing appearance. Sidewall 64 has an arcuate configuration, as will be more fully discussed. End walls 68 of casing 54 have the slots 47 provided proximate top surface 58 thereof. As was previously discussed, the openings cooperate with pivot members 46 so that pivot members 46 allow assembly 6 to move relative to casing 54. As best shown in Figures 3 and 4, sidewall 12 of assembly 6 has deformable member 78 attached thereto. The member 78 is made from rubber or some other material which is able to be deformed when a force is applied thereto and which will return to its original shape when the forces are retracted. As is shown in Figure 4, when the assembly 6 is provided in the closed position, the deformable member 78 is not engaged. As the assembly 6 is moved to the open position, the member 78 engages the inside surface of arcuate sidewall 64 of casing 54, as is shown in phantom in Figure 3. The engagement of member 78 with sidewall 64 provides a frictional force therebetween. This force is not of sufficient magnitude to prevent the movement of the assembly 6 between the open and the closed position. However, the engagement is sufficient to prevent the assembly 6 from being moved in such a manner so as to damage the electrical components 34, 36 provided in the assembly. As a force is applied to the assembly 6, to either open or close the assembly 6 relative to the casing 54, the member 78 will engage the sidewall 64 and provide a force which resists the movement of the assembly 2. The resistance force is not sufficient to prevent the movement, it is merely sufficient to insure that the movement of the assembly 6 will be done in a controlled manner. When the assembly 6 is placed in the open position, as shown in Figure 3, the member 78 is moved into a recess 80 provided on the inside surface of the sidewall 64. The positioning of the member 78 in the recess 80 provides a positive means to retain the assembly 6 in the open position. In this open position, the member 78 is provided in engagement with a shoulder 82 of the recess 80. The engagement between the shoulder 82 and member 78 prevents the assembly 6 from prematurely returning to the closed position. Consequently, the assembly 6 is maintained in the open position. In order to return the assembly 6 from the open position to the closed position, a force is applied to the assembly 6. The force must be sufficient to move the member 78 beyond the shoulder 82 of the recess 80. Once the member 78 has been disengaged from the shoulder 82, the force applied to the assembly 6 can be decreased. In fact, after member 78 has been forced past the shoulder 82, the weight of the assembly 6 is sufficient to return the assembly 6 toward the closed position. The arcuate configuration of the sidewall 64 approximates to the path which the member 78 follows upon return to the closed position. Therefore, once the assembly 6 is placed in motion, the weight of the assembly 6 is sufficient to maintain the motion of the assembly 6. It should be noted that the operator must apply a final force to the cover plate 14 of the assembly 6 to return the assembly 6 to the fully closed position. An alternative embodiment is shown in Figure 9. For ease of understanding and explanation, the same reference numerals will be used for identical parts in each embodiment. As shown in the Figure, an arcuate surface 70 is provided on the end walls 68. The arcuate surface 70 can either replace the need for the member 78 or provide a redundant means to regulate the movement of the assembly. Arcuate surfaces 70 are provided on end walls 68, and extend from sidewall 66 toward sidewall 64. Surfaces 70 cooperate with projections 72 which extend from end walls 10 of assembly 6. The projections 72 are rounded and have smooth outer surfaces provided thereon. The projections 72 are positioned on end walls 10 so that the outside surfaces 74 engage the arcuate surfaces 70. Consequently, as assembly 6 is pivoted between the open and the closed positions, the projections 72 are slid along arcuate surfaces 70. This cooperation of the projections 72 with the arcuate surfaces 70 provides a means to distribute the forces applied to the assembly 6 when the assembly is moved between the first and second positions. As the projections and arcuate surfaces are of significant strength, the distribution of forces to these members will not cause damage to the module 2. This prevents the forces from being distributed to the weak pivot members. Consequently, a more reliable module is effected. As shown in phantom in Figure 9, arcuate surfaces 70 have embossments 76 which extend therefrom. These embossments 76 are positioned proximate the ends of surfaces 70 and act as a positioning means. In other words, when the assembly 6 is pivoted, projections 72 of assembly 6 will be caused to engage with embossments 76 of arcuate surfaces 70. This provides a frictional engagement between projections 72 and embossments 76, thereby maintaining the assembly 6 in position relative to casing 54 until a sufficient force is applied to the assembly 6 in order to overcome the frictional engagement. Once the frictional engagement is overcome, the projections 76 slidingly engage the arcuate surfaces 70. Referring back to Figure 4, and the first embodiment, in the closed position the edges of the cover plate 14 cooperate with recess 84 of casing 54. This cooperation insures that as downward forces are applied to the cover plate 14, i.e. someone stepping on the cover plate, the forces will be transferred to the metal shoulders of the casing 54 and then to the floor of the building. If additional support is required for the cover plate 14, the cover plate can be provided with a metal plate which would be integrally molded therein. The metal plate would provide the additional support required to insure that the cover plate 14 would not fail. A latch 86 is provided on the cover plate 14 at an end thereof which is opposite to the pivot member 46. As best shown in Figure 1, latch 86 is provided in a recess 88 which is provided in the cover plate 14. Referring to Figures 5 through 8, latch 86 is movable between a first position and a second position. In the first position, as shown in Figure 5, the latch 86 is closed, and in the second position, as shown in Figure 8, the latch 86 is open. Latch 86 has a top surface 90 and side surfaces 92 which extend from the top surface 90 in a direction which is essentially perpendicular thereto. Extending from each side surface 92 is a pivot projection 94. The axis of the pivot projections 94 extend in a plane which is essentially parallel to the plane of the top surface 90. Also extending from the side surfaces, in the same direction as pivot projections 94, are tabs 95 (as shown in Figure 5). As shown in Figures 5 through 8, pivot projections 94 are positioned in openings 96 (shown in phantom) of the cover plate 14. The openings 96 are of an elongate configuration, such that one of the dimensions of the opening 96 is significantly larger than the corresponding dimension of the respective pivot projection 94. Springs 98 are placed in engagement with the pivot projections 94, as will be more fully discussed. In operation, latch 86 is originally provided in the first or closed position. In this position, as shown in Figure 5, end surfaces 100 of the top surface 90 and the side surfaces 92 are placed in engagement with a holding surface 102 of the rim 52. The slight angle associated with these surfaces 100, 102 is sufficient to insure that the latch 86 can not be moved from the closed position until a force is applied thereto. In order to move the latch 86 from the closed position, the operator must apply a force to the top surface 90 in the direction indicated by the arrow in Figure 5. This will force the latch 86 to move away from the holding surface 102. This movement is made possible because the configuration of openings 96 allow the pivot projections 94, and the latch 86, to move relative to the cover plate 14. When the pivot projections 94 are moved to the rear of openings 96, as shown in Figure 6, the spring 98 causes the latch 86 to pivot about pivot projections 94. This pivoting is continued until the end surfaces 100 of the side surfaces 92 engage the holding surface 102. The cooperation of the springs 98 and the surfaces 100, 102 maintains the latch 86 in this intermediate or partially opened position until a force is applied to the latch. Tabs 95 also engage the bottom surfaces of the side walls of the recess 88 to help maintain the latch 86 in the intermediate position. With the latch 86 in a partially opened position, the operator can grasp the latch 86 and apply an upward force thereto. This force is sufficient to cause the end surfaces 100 to disengage from the holding surface 102. As tabs 95 are in engagement with the sidewalls of the recess 88, the cover plate 14 is forced to move upward as latch 86 is moved upward. As the upward motion occurs, end surfaces 100 are moved beyond holding surface 102. This allows spring 98 to force the latch 86 to the open position shown in Figure 7. In this open position, pivot projections 94 are forced to the front of openings 96. With projections 94 in the front of openings 96 tabs 95 are moved into recesses 97 provided in the side walls of the recess 88. The recesses 97 (shown in phantom) in Figures 5 through 8) allow the tabs 95 to be moved upward, until tabs contact stop surfaces 99. With tabs 95 in engagement with the stop surfaces 99 and pivot projections 94 positioned in the front portions of openings 96, latch is provided in the open position. With latch 86 and assembly 6 in the open position, the operator electrically connects the plugs to the electrical sockets 34, 36 located in the assembly 6. The operator then manipulates the wire of the plug into a wire receiving portion 104 of the latch 86. The cooperation of the side surfaces 92, top surface 90, holding surface 102, and wire stop surfaces 108 insure that the wire will be maintained in the wire receiving portion 104. Once the plug has been installed, the assembly 6 is pivoted to the closed position. It is important that the wires which extend from the assembly 6 be protected from damage. Therefore, as the assembly 6 is moved to the closed position, the latch 86 must remain in the open position. As shown in Figure 8, with the assembly 6 moved to the closed position, bottom surfaces 106 of the side surfaces 92 engage the rim 52. Also, a portion of the top surface 90 engages a portion of the cover plate 14. This insures that the latch 86 will not move as a downward force is applied thereto. Consequently, the wires which extend from the assembly will be protected. In order to remove the wires from the latch 86, the latch is lifted, causing the assembly 6 to be pivoted toward the open position. The operator then returns the assembly 6 toward the closed position. In order for the assembly 6 to reach the closed position, the operator must exert a force, in the directions indicated by the arrows in Figure 7, on the latch 86, to move the latch further into the recess 88. This allows the end surfaces 100 of the side surfaces 92 to move past holding surface 102. Once the cover plate 14 is properly seated on shoulders, the latch 86 is allowed to return to its original, first position, thereby insuring that the assembly 6 will be maintained in the closed position until required for operation, at which time the process is repeated. The configuration of the access flooring module provides several important advantages. First, the flexibility of the module allows the module to be utilized with many different configurations of signal and power components. This reduces the cost associated with altering the module to conform to the everchanging needs of the office environment. A second advantage relates to the fact that a means is provided to insure for the smooth movement of the assembly between the open and closed positions. This controlled movement reduces the possibility of damaging the electrical components provided in the assemblv. A third advantage is found in the operation of the latch. The movement of the latch is designed to allow for easy access to the module, while providing the means required to protect the wires which extend from the module. The isolation grounding feature is a fourth advantage of the access flooring module.

Claims: An electrical assembly for housing electrical sockets, in which an inner assembly (6) having a cover (14) is disposed within an outer frame (54) and pivot means (46,47) is provided between the inner assembly and the outer frame to permit the inner assembly to move relatively to the outer frame between a closed position and an open position in which the cover permits access to the electrical sockets, characterised in that the outer frame (54) includes a shoulder (50) extending thereabout, and the cover (14) has an arcuate surface (48) disposed adjacent the pivot means (46) and slidably engageable with the shoulder (50) of the outer frame, whereby a force applied to the cover (14) is distributed to the outer frame (54) through the arcuate surface (48) of the cover and the pivot means will not have forces distributed therethrough. An electrical assembly as claimed in claim 1, wherein the pivot means comprise pivot projections (46) which extend from the inner assembly (6) and slots (47) disposed in the outer frame (54), said slots (47) being engaged by the pivot projections and being configured to permit the pivot projections to be movable in a direction which is substantially parallel to the longitudinal axes of the slots. An electrical assembly as claimed in claim 1 or 2, including a latch (86) pivotally mounted on the cover (14) for retaining the inner assembly (6) in its closed position, said pivotal mounting comprising pivot projections (94) engaged in pivot openings (96) having an elongate configuration, whereby the latch (86) is movable relatively to the cover in a direction substantially perpendicular to the longitudinal axis of the pivot projections (94), and wherein resilient means (98) engages with the latch (86) and urges the latch about the pivot projections (94) in an opening direction, whereby as the latch (86) is moved in a direction which is substantially perpendicular to the longitudinal axis of the pivot projections (94), the resilient means (98) cooperates with the latch to move the latch between a closed and an open position and release the latch. An electrical assembly as claimed in claim 3, wherein the latch (86) is engageable under a holding surface (102) of the outer frame (54) in order to retain the inner assembly (6) in its closed position, and wherein the resilient means (98) is arranged also to urge the latch towards said holding surface, whereby when the inner assembly is returned from its open to its closed position, the latch (86) is engageable with the outer frame (54) above the holding surface (102) to provide an opening via which wires may extend into the electrical assembly when the inner assembly is in its closed position.

Inventors: BROWNLIE ALAN WADDELL, LAWHEAD JACK WENDELL, BROWNLIE, ALAN WADDELL, LAWHEAD, JACK WENDELL
Applicants: WHITAKER CORP, THE WHITAKER CORPORATION
Application year: 1990
Main classification: H02G3
IPC codes: G02B6, H02G3