Process for the preparation of a sweetener based on aspartame, which is in a dry form similar to that of a lump of sugar

Abstract: The present invention relates to a process for the preparation of a sweetener based on aspartame, which is in a dry form similar to that of a lump of sugar. According to the invention, this process comprises the preparation of a composition consisting in an aqueous dispersion of aspartame and at least one agent for modifying the texture, selected from polysaccharides with a high gelling power and monosaccharides or disaccharides with low calorific power, and the lyophilization of the resulting dispersion. Application: food industry; sugar substitute.

Description: The present invention relates to a process for the preparation of a sweetener based on aspartame for use in foodstuffs, and presented in dry form such as that of a lump of sugar. The invention usually finds application in the food industry, in particular in the preparation of sugar substitutes. A sweet taste, which represents a need and a pleasure both essential to man, is obtained from natural substances, the best known and most widely used today being sucrose, which is essentially an extract of sugar cane or sugar beet. The enjoyable taste obtained with sucrose is due not only to its sweet flavor but also to the sensation of "fullness" felt in the mouth. This "fullness", or "body" is felt in a particularly distinct manner when drinking tea or coffee sweetened with sugar. However, sucrose, because of its high nutritive value may cause certain disorders such as for example atherosclerosis or the condition of being overweight. This is the case, in particular when excessive amounts are consumed or the case of certain diseases such as diabetes. Furthermore, sucrose has a relatively high cariogenic effect. That is why for many years much research has been carried out in order to find substitutes capable of generating the same sensations and the same flavor as that of sucrose, but with none of the aforesaid disadvantages. Examples of the known substitutes are saccharin, cyclamate, acesulfame as well as certain compounds derived from higher alcohols. However, none of these substances is really suitable for the intended purpose, either because they do not provide the agreeable taste of sucrose, or because their consumption can cause undesirable side effects. The discovery of aspartame (3-amino-N-α-carboxyphenethyl)succinamic acid N-methyl ester) reveals a definite progress in relation to the previously known substances. In particular, the sweet flavor of aspartame does not leave any after-taste as do some sweeteners such as saccharin. Furthermore, aspartame in solution provides a very strong sweet flavor. Thus, it is estimated that 20 mg of aspartame provides a sweetness equivalent to that of a 5 g lump of sugar. The calorific value of this amount of aspartame is practically zero, which eliminates any associated risk of hyperglycemia or of excess of weight resulting from a carbohydrate intake. However, in every case, a solution of apartame only provides one of the components of the sensation provided by sucrose. In effect, aspartame does not provide the sensation of fullness or body characteristic of a sucrose solution (for example in a syrup). It is therefore the aim of the present invention to solve the new technical problem consisting in providing a new process for the preparation of a sweetening agent intended for foodstuffs, which is in a dry form similar to that of a sugar lump which, when consumed, provides the same sensation as that generated by sucrose. The solution, according to the present invention, for solving this technical problem consists in a process for preparing a sweetener based on aspartame, destined for the food industry which is in dry form similar to that of a lump of sugar, characterized in that it comprises the preparation of a composition consisting in an aqueous dispersion of aspartame and at least one agent modifying the texture, said agent being selected from : i) monosaccharides and polysaccharides with a high gelling power selected from the group consisting of maltodextrine, hydrogenated dextrose and modified starch ; ii) monosaccharides or disaccharides with low calorific power selected from the group consisting of hydrogenated isomaltulose, malitol and xylitol; and the lyophilization of the resulting dispersion. Document EP 0 106 910 generally reveals a method for preparing a sweetening agent in a dry form in which an excipient is first crystallized or pelletized to a particle form and then mixed with aspartame in a dry form and the mixture thus obtained is molded into a desired form using a small amount of binder material. Document WO-A-8606747 reveals a method comprising adding aspartame to a sugar syrup, this syrup premix is then added to sugar and the agglomerate thus obtained is compressed in a way quite similar to that used for the manufacture or sugar cubes. The present invention results from the rather surprising and unexpected discovery that an agent selected from monosaccharides ad polysaccharides with high gelling power and monosaccharides or disaccharides with low calorific power permits a modification of the texture of an aqueous dispersion of aspartame, leading to a composition capable of being converted into a sweetener which is in a dry form similar to that of a lump of sugar and which, after redissolution in water or a liquid containing water, provides the same sensation as that provided by redissolution of a lump of sugar. This discovery is all the more surprising as a number of compounds capable of modifying the texture of a composition as aspartame, such as for example derivatives of cellulose, maltodextrins, desaturated gelatins, alone or in combination do not give the desired effects, namely a sweet taste as close as possible to that of sucrose and the "substantiality" of this flavor, while retaining the properties of aspartame and, in particular, its very low calorific supply. Thus, gelatin-based preparations have either too much body or are too fluid, with a marked taste of peptone which does not correspond to that of a syrup. Many tests have also been carried out using polyvinylpyrrolidone solutions as well as solutions of various derivatives of cellulose such as the hydroxy-propylmethylcelluloses, but the results have proved to be disappointing. According to a first embodiment of the process of the invention, said lyophilization step is carried out in vats equipped with partitions dividing it into cavities having substantially the dimensions of a lump of sugar. According to a second embodiment of the invention, said lyophilization step is followed by the conversion of the lyophilized product into lumps, similar to sugar lumps, by a mechanical method such as by using a guillotine. By lyophilization is meant any drying process involving freezing of the substance to be lyophilized followed by a vacuum sublimation of the frozen water. According to a particular feature of the process of the invention, said composition is prepared by dispersing aspartame in water, preferably cold water, by using a mixer with a high shearing power, and by incorporating to the resulting mixture, under slight stirring, the agent or agents modifying the texture. According to another particular feature, the composition consisting in said dispersion comprises, as expressed by weight, about 0.1 to 2% and preferably 1% of aspartame, about 10 to 45%, and preferably 20 to 35% by weight of agent or agents modifying the texture, and water to bring the total to 100%, with the minimal water content being at least about 45%. A water content of about 55% to about 75% is preferred with 60 to 70% being most preferred. Optionally, this composition comprises also a polyalcohol in a proportion by weight ranging between 10 and 40%, and preferably 10 to 20%. The preferred polyalcohol is mannitol. A presently preferred composition for carrying out the process according to the invention, comprises, by weight: about 0.1 to about 2%, and preferably 1%, of aspartame; about 1 to about 5% of a compound selected from the monosaccharides and disaccharides of low calorific value; about 9 to about 40% of at least one compound selected from monosaccharides and polysaccharides with high gelling power; and optionally about 10 to about 40% of polyalcohols; and about 55 to about 75% of water. For carrying out the process according to the invention, an agent for modifying the texture is advantageously selected from: (a) Monosaccharides and disaccharides of low calorofic value which include hydrogenated isomaltulose, maltitol and xylitol with hydrogenated isomaltulose being preferred. Hydrogenated isomaltulose, also known as isomalt, is a sugar substitute which can be used in place of sucrose, glucose, or similar sugars for the production of food stuffs. Hydrogenated isomaltulose may be classified as a carbohydrate and more specifically, a hydrogenated disaccharide. Hydrogeneated isomaltulose is available from Palatinit GmbH under the trademark name PALATINIT®. According to the manufacturer, the production of hydrogenated isomaltulose involves an enzymatic rearrangement of saccharose into a much more stable compound known as isomaltulose (trademark name palatinose). Following a purifying crystallization, the isomaltulose is hydrogenated to form the resulting palatinit compound. Specifically, palatinit is an equimolecular mixture of the isomers alpha-D-glucopyranosido-1,6-mannitol (GPM) and alpha-D-glucopyranosido-1,6-glucitol (GPG). Palatinit is described as an odorless, white, crystalline, nonhygroscopic substance containing about 5 percent water of crystallization. (b) Monosaccharides and polysaccharides with high gelling power which include maltodextrine, sorbitol (i.e., hydrogenated dextrose) and modified starch. A preferred modified starch is sold under the trademark CLEARGUM CB 90® by the French company Roquette. CLEARGUM CB 90 is a waxy type cornstarch with the property of being fluid at high temperatures. It is a well known product which is widely used by food companies. Also dextrose (D-glucose) such as that available from the French company Cerestar under the trademark CERELOSE® can be used. The dextrose is made by the total hydrolysis of starch. The presently preferred composition for carrying out the process according to the invention comprises, by weight: about 1% aspartame about 5% dextrose or hydrogenated dextrose about 30% isomaltulose as hydrogenated disaccharide (hydrogeneated isomaltulose), and about 64% water. Other claims, characteristics and advantages of the invention will also become apparent in the light of the explanatory description which follows, which makes reference to examples of the embodiment of the invention given simply as illustrations. Unless otherwise indicated, the percentages given in the examples are percentages by weight. Example 1 Step 1: Preparation of a composition containing: - hydrogenated dextrose 5% - hydrogenated isomaltulose 30% - aspartame 1% - water 64% The following procedure was used: The aspartame is first dispersed in cold water by means of a mixer of high shearing power of Ystral type such as that supplied by Janke & Kunkel under the trademark ULTRA-TURAX IKAT50. Hydrogenated isomaltulose and hydrogenated dextrose are then successively incorporated into the resulting mixture under moderate stirring. Step 2: Preparation of a sweetener, intended for foodstuffs, which is in dry form similar to that of a lump of sugar; The mixture obtained in step 1 is distributed in a mold or vat equipped with partitions defining cavities having approximately the dimensions of a lump of sugar and then cooled. The molds thus prepared are then placed in a lyophilizer. The products are rapidly frozen to about -35°C to about -50°C, and sublimated in a vacuum of about 10⁻¹ torr. A secondary lyophilization is carried out for several hours until a vacuum of less than 8 x 10⁻² torr is obtained. This secondary lyophilization may be helped by heating such that the temperature of the molds is raised to about 50°C to 60°C. The molds are then taken out of the lyophilizer and perfectly dry products are obtained, of smooth appearance and having the form of a conventional lump of sugar. These lumps of product have a resistance to handling which is sufficient for industrial packaging, and they can be dissolved almost instantaneously in hot or cold liquid products, such a water, tea and coffee, and give a sweet taste quite similar to that obtained with a conventional lump of sugar. Examples 2 to 5 By following the procedure described in example 1, sweeteners intended for foodstuffs have been prepared which are available in a dry form similar to that of a lump of sugar, from the following compositions: Example 2 - modified starch 5% - hydrogenated isomaltulose 30% - aspartame 0.23% - water 64.67% Example 3 - modified starch 1% - hydrogenated dextrose 2% - hydrogenated isomaltulose 30% - aspartame 1% - water 66% Example 4 - modified starch 5% - mannitol 15% - hydrogenated isomaltulose 15% - aspartame 0.3% - water 64.7% Example 5 - mannitol 15% - hydrogenated isomaltulose 15% - modified starch 5% - aspartame 1% - water 64% The products of examples 1 to 5 were tested by a tasting panel. Drinks sweetened by means of the products corresponding to the invention were judged to be practically equivalent in taste and flavor to a drink sweetened by means of sucrose. It follows from the foregoing that the present invention makes it possible, for the first time, to prepare a product which has the appearance of conventional sugar and which provides the same gustatory sensations as sugar but the calorific value of which is much less than that of sugar (5 to 20 times lower). Furthermore, these products can be dissolved rapidly to lead to a clear or slightly opalescent solution depending on the volume of reconstitution and these solutions have no after-taste.

Claims: A process for preparing a sweetener intended for foodstuffs, which is in a dry form similar to that of a lump of sugar, characterized in that it comprises : the preparation of a composition consisting in an aqueous dispersion of aspartame and at least one agent for modifying the texture, said agent being selected from : i) monosaccharides and polysaccharides with a high gelling power selected from the group consisting of maltodextrine, hydrogenated dextrose and modified starch ; ii) monosaccharides or disaccharides with low calorific power selected from the group consisting of hydrogenated isomaltulose, malitol and xylitol; and the lyophilization of the resulting dispersion. Process according to claim 1, characterized in that the lyophilization step is carried out in vats equipped with partitions defining cavities having substantially the dimensions of a lump of sugar. Process according to claim 1, characterized in that said lyophilization step is followed by the conversion of the lyophilized product into lumps, similar to sugar lumps, by a mechanical method such as by using guillotine. Process according to claims 1 to 3, characterized in that the preparation of said composition comprises dispersing the aspartame in water, preferably cold water, in a mixer with a high shearing power, then incorporating to the mixture, under moderate stirring, said agent or agents for modifying the texture. Process according to one of claims 1 to 4, characterized in that said composition consisting in a dispersion comprises, as expressed by weight, 0.1 to 2%, preferably 1% of aspartame, 10 to 45%, preferably 20 to 35% by weight of an agent (or agents) for modifying the texture, and water, with the minimum water content being 45%. Process according to claim 5, characterized in that said composition further comprises at least one polyalcohol in a proportion by weight ranging between 10 and 40%, and preferably between 10 and 20%. Process according to claim 5 or 6, characterized in that said composition comprises, as expressed by weight : 0.1 to 2% and preferably 1% of aspartame, 1 to 5% of a monosaccharide or disaccharide with low calorific value selected from the group consisting of hydrogenated isomaltulose, malitol and xylitol ; 9 to 40% of at least one monosaccharide or polysaccharide with high gelling power selected from the group consisting of maltodextrine, hydrogenated dextrose and modified starch, and optionally 10 to 40% of a polyalcohol ; and 45 to 75% water. Process according to claim 7, characterized in that said composition comprises, as expressed by weight : 1% aspartame ; 5% hydrogenated dextrose ; 30% hydrogenated isomaltulose ; and 64% water. A sweetener intended for foodstuffs characterized in that it is produced by the process of anyone of claims 1 to 8. A composition particularly useful for the preparation of a sweetener intended for foodstuffs characterized in that it contains, by weight : 0.1 to 2% of aspartame ; 1 to 5% of a monosaccharide or disaccharide of low calorific value selected from the group consisting of hydrogenated isomaltulose, malitol and xylitol ; 9 to 40% of at least one monosaccharide or polysaccharide of high gelling power selected from the group consisting of maltodextrine, hydrogenated dextrose, and modified starch ; and optionally, 10 to 40% of a polyalcohol ; and water, with the proviso that the composition have a minimal water content of 45%. A composition according to claim 10 characterized in that it contains by weight 1% of aspartame. A composition according to claim 10 characterized in that it contains by weight : 1% aspartame ; 30% hydrogenated isomaltulose ; 5% hydrogenated dextrose ; and 64% water. A composition according to claim 10 characterized in that it contains by weight : 0.23% aspartame ; 30% hydrogenated isomaltulose ; 5% modified starch ; and 64.67% water. A composition according to claim 10 characterized in that it contains by weight : 1% aspartame ; 30% hydrogenated isomaltulose ; 1% modified starch ; 2% hydrogenated dextrose ; and 66% water. A composition according to claim 10 characterized in that it contains by weight : 0.3% aspartame ; 15% hydrogenated isomaltulose ; 5% modified starch ; 15% polyalcohol ; and 64.7% water. A composition according to claim 10 characterized in that it contains by weight : 1% aspartame ; 15% hydrogenated isomaltulose ; 5% modified starch ; 15% polyalcohol ; and 64% water. A composition according to claim 10 wherein said polyalcohol is mannitol. A composition according to claims 15 or 16 wherein said polyalcohol is mannitol. A composition according to claim 11 having 55% to 75% of water.

Inventors: CAILLER CHRISTIANE, LUONG ALBERT, MAROTEAUX ISABELLE, CAILLER, CHRISTIANE, LUONG, ALBERT, MAROTEAUX, ISABELLE, CAILLER, CHRISTIANE, LA FONTAINE AUX MERLES - A1
Applicants: SEARLE FRANCE, SEARLE DE FRANCE SA
Application year: 1990
Main classification: A23L1
IPC codes: C13F3, A23L1