Structure for incorporating a fuel cell

Abstract: A structure for incorporating a fuel cell comprising a plurality of layers [8,9] of unit cells which constitute a fuel cell which are elastically piled between a fastening member [21] and a base plate, [17] the substantially entire surface of at least one of the end layers [10] being pressed by the surface of a pressing jig [19] of which the other portion is rotatably engaged with the surface of the fastening member. Also disclosed is a structure for incorporating a fuel cell comprising a plurality of layers [8,9] of unit cells which constitute a fuel cell which are alternately piled with partition plates, placed on a base plate [17]; a pressing jig [19] having a spherical projection [18] on the upper central portion placed on the piled layers; and a fastening member [21] having at its lower central portion a rounded concave [20] engaged with the spherical projection of the pressing jig; the piled cells being fastened by means of bolts [22] and nuts [24] at the four corners of the fastening member and at the four corners of the base plate, and the nuts screwed to the bolts through pressing springs [23] placed between the nuts and the upper surface of the fastening plate. According to the structures of the present invention, the unit cells of the fuel cells can be held with one another with constant adherence even if the uneven external forces are applied to the structure because of the presence of the rotatable upper portion or of the spherical projection of the jig so that the air-tightness and the output can be maintained constant.

Description: This invention relates to a structure for incorporating a fuel cell. As shown in Fig.1, a unit cell 8 constituting a fuel cell consists of a pair of gas diffusion electrodes 2, an electrolyte matrix 1 held between the electrodes 2, a carbon plate 5 having parallel fuel (hydrogen) passages 4 at regular intervals on the upper surface of the upper electrode 2, and a carbon plate 7 having pararrel air (oxygen) passages 6 at regular intervals on the lower surface of the lower electrode 2, the respective passages 4, 6 being crossed at right angles. When the fuel cell is made up by such unit cells 8, many layers of the unit cells 8 are alternately piled up with partition plates 9 and fixed on a base plate 11 which is fixed on two bars 12 diagonally crossed as shown in Fig 2. Compression pads 14 equipped to upper bars 13 and diagonally crossed are put on the pressing plate 10 so that the cell layers 8 and the partition plates 9 are fastened by bolts 15 and nuts 16 at the ends of the upper and lower die bars 13, 12. In the above structure incorporating the fuel cell fastened by the bolts 15 and the nuts 16 at the ends of the upper and lower die bars 13, 12, it is quite difficult to uniformly compress the entire surface by the four-point fastening by means of the compression pads. When the bolts 15 are expanded due to temperature rise, the cells 8 become loose and the air-tightness of the fuel (hydrogen) passages 4 and the air (oxygen) passages 6 is damaged. and the unevenness of the contact resistance is generated resulting in the lowering of the output. In order to maintain a constant closing pressure on the stack it is known to employ pressure springs for compensating thermal expansions of the different materials that compose the stack. A disclosure of this technique is contained in EP-A-0329191 (Ishikawajima-Harima Heavy Ind.). In order to improve uniformity of pressure applied to the stack it is known from JP-A-6020474 (Fuji Denki Sougou Kenkyusho) to employ a compression ball between an end plate of the stack and a fastening member. The compression ball, retained in a spherical seat, provides for a pivotal engagement between the end plate of the stack and the compression member. Fuel cell stacks require that thightness be preserved in the long term, notwithstanding cyclic thermal excursions and that leaks do not develop around the perimeter of the piled layers that compose the few cell stack. Summary of Invention It is an object of the present invention to provide a structure for incorporating a fuel cell in which a plurality of layers of piled unit cells constitute a fuel cell. It is another object of the invention to provide a structure for incorporating a fuel cell in which all the unit cells are uniformly pressed to one another not to make the cells loose even if an element of the structure is expanded due to, for example, temperature rise. It is a further object of the invention to provide a structure for incorporating a fuel cell which ensures air-tightness of passages for the fuel and an oxygen containing gas. It is a still further object of the invention to provide a structure for incorporating a fuel cell which maintains the substantially constant output. One aspect of this invention is a structure for incorporating a fuel cell comprising a plurality of layers of unit cells which constitute a fuel cell and are elastically piled between a fastening member and a base plate, the substantially entire surface of at least one of the end layers being pressed by the surface of a pressing jig of which the other portion is rotatably engaged with the surface of the fastening member. Another aspect of the invention is a structure for incorporating a fuel cell comprising a plurality of layers of unit cells which constitute a fuel cell and are alternately piled with partition plates placed on a base plate; a pressing jig having a spherical projection on its upper central portion placed on the piled layers; and a fastening member having at its lower central portion a rounded concave engaged with the spherical projection of the pressing jig; the piled unit cells being fastened by means of bolts and nuts at the four corners of the fastening member and at the four corners of the base plate, and the nuts screwed to the bolts through pressing springs placed between the nuts and the upper surface of the fastening member. Since the substantially entire surface of the piled layers of the unit cells in the first aspect of the invention is elastically pressed, the unevenness of the fastening forces, even if it occurs, can be absorbed so that the constant fastening of the unit cells can be attained to ensure the constant air-tightness and the constant output. Since the piled layers of the unit cells in the second aspect of the invention are tied up by fastening the unit cells by means of the fastening member having at its lower central portion a rounded concave through the pressing jig having the spherical projection on the upper central portion, the entire fastening force of the fastening member is concentrated to the pressing jig through the rounded projection at the center of its upper portion even if the fastening torques of the bolts and the nuts at the four corners fastening the fastening member some or less differ from each other. Therefore, the entire surface of the upper surfacer of the unit cells is pressed by the press jig with uniform surface pressure so that the unevenness can be diminished. Even when the bolts are expanded due to the temperature rise, the cells are not loosened because the press jig is pressed by means of the pressing springs. Accordingly, the air-tightness of the fuel (hydrogen) passages and of the air (oxygen) passages is never damaged, and the output is not lowered because the contact resistance does not increase. Brief Description of Drawings Fig. 1 is an enlarged longitudinal sectional view of a cell constituting a fuel cell; Fig. 2 is a perspective view showing a conventional structure incorporating a fuel cell; and Fig. 3 is a partially sectional perspective view showing an example of a structure incorporating a fuel cell according to the present invention. Detailed Description of Invention The present invention contemplates to realize a structure incorporating a final cell therein which ensures the air-tightness of the fuel and air passages and maintains the high output. As shown in Fig.1, the components of the fuel cell themselves may be the same as those used in a conventional one. The basic structure of the invention is formed by a plurality of unit cells elastically placed between a fastening member and a base plate, and the substantially entire surface or surfaces of at least one of the end layers of the unit cells is pressed downwardly or upwardly by the surface or surfaces of a pressing jig or jigs of which the other portion or portions are rotatably engaged with the surface or surfaces of the fastening member or members. Although the four corners of the fastening member and those of the base plate can be preferably connected by four pairs of bolts and nuts, any other connecting means can be employed so long as the unit cells may be elastically positioned between the fastening member and the base plate. A means for providing elasticity is desirably a spring which may be placed between the pressing jig and the fastening member or between the nut and the fastening member. In order to absorb the possible uneven external forces, a pressing jig is employed in the present invention. Although the pressing jig may be positioned on one end layer of the unit cells or two pieces of the jigs may be positioned on both end layers of the unit cells, one pressing jig is preferably positioned on the upper end layer of the unit cells. In this preferred structure, the lower surface of the jig is in contact with the substantially entire upper surface of the unit cells, and the upper portion thereof is rotatably engaged with the lower surface of the fastening member. Particularly preferable engaging structure between the fastening member and the jig is that at the upper portion of the jig is formed a spherical projection which is rotatably engaged with a rounded concave formed on the central lower surface of the fastening member. However, any other rotatably engaging structure between a jig and a fastening member can be employed. For example, a steel ball may be rotatably placed between two round concaves formed on the respective central portions of the jig and the fastening member. The shape of the jig may be so designed that the external force from the fastening member is transmitted from the central portion contacting the fastening member to the other entire surface of the jig. The said jig may be solid or hollow, and the preferable shape is pyramidal. The shape of the fastening member is not particularly restricted so long as the fastening member can be rotatably in contact with the jig, and for example, two crossed bars which are in contact with the jig at the crossed point can be employed. In the incorporating structure thus described, when the uneven external forces are applied, in other words, when the fastening member is inclined, the forces are transmitted at first to the upper portion or to the spherical projection of the jig at which point the uneven forces are concentrated and from which it uniformly scatters to the entire upper surface of the unit cells so that the air-tightness and the output can be maintained constant. When the two jigs are employed, the unevenness can be diminished following the same mechanism. One preferred example of a structure incorporating a fuel cell according to the present invention will now be described referring to Fig. 3. Many cells 8, nine layers in this example, constituting a fuel cell details of which are shown in Fig. 1 are fixed on a base plate 17 after alternately piled up with partition plates 9, on the upper central portion of which a hollow pyramidal pressing jig 19 having a spherical projection 18 is placed. A fastening member 21 which nay be a plate or crossed bars having at its lower central portion a rounded concave 20 of which a radius of curvature is larger than that of the spherical projection 18 is engaged with the spherical projection 18 of the pressing jig 19 at the rounded convave 20. The piled cells 8 are fastened by moans of bolts 22 and nuts 24 at the four corners of the fastening member 21 and at the four corners of tile base plate 17, the nuts 24 screwed to the bolts 22 through a pressing spring 23 placed between the nuts and the upper surface of the fastening member 21. In the thus constructed structure incorporating the fuel cell of this example, even if the fastening torques of the bolts 22 and the nuts 24 at the four corners fastening the fastening plate 21 some or less differ from each other, the entire fastening force of the fastening member 21 is concentrated to the press jig 19 through the rounded projection 18 at the central upper portion thereof. Therefore, the entire surface of the cells of the piled layers is pressed by the pressing jig 19 with uniform surface pressure so that the unevenness can be diminished. Even if the bolts 22 are expanded due to the temperature rise, the cells 8 are not loosened because the pressing jig 19 is pressed by means of the pressing springs 23. Accordingly, the air-tightness of the fuel (hydrogen) passages 4 and of the air (oxygen) passages 6 of the cells 8 is never damaged, and the output is not lowered because the contact resistance does not increase. Although the present invention has been described in its preferred embodiment with reference to the annexed drawings, it is readily understood that the present invention is not restricted to the said embodiment, and various changes and modifications may be made in the present invention by those skilled in the art without departing from the scope of the present invention.

Claims: A fuel cell assembly comprising a stack of unit cells (8), alternately piled with partition plates (9), resting on a base plate (17); a pressing jig (19) placed on the pile and engaged by a fastening member (21); the assembly being tightened by means of tie rod (22) and nuts (24) at four corners of the fastening member (21) and at four corners of the base plate (17) and pressing springs (23), characterized in that the pressing jig (19) has a hollow pyramidal shape, the base of which rests on a peripheral portion of an uppermost plate of the stack and the vertex (18) of which is spherical and is rotatably engaged by a rounded concave surface (20) of said fastening member (21).

Inventors: ONODA YOSHITOMI, WATANABE MASAHIRO, ONODA, YOSHITOMI, WATANABE, MASAHIRO
Applicants: ONODA YOSHITOMI, TANAKA PRECIOUS METAL IND, WATANABE MASAHIRO, ONODA, YOSHITOMI, TANAKA KIKINZOKU KOGYO K.K., WATANABE, MASAHIRO
Application year: 1990
Main classification: H01M8
IPC codes: H01M8