Antifouling composition

Abstract: An antifouling composition for use in the control of noxious aquatic life comprising as an active ingredient, one or more phenol derivatives of the formula wherein R is a C₃∼C₂₁ saturated hydrocarbon residue; X₁∼X₅ each is H, HO or CH₃O, providing excluding the case wherein all of X₁∼X₅ are hydrogen. This composition is useful as an antifouling paint for marine structures, ships, fishnets, buoys, industrial water system, water cooling system and the like.

Description: The present invention relates to an antifouling composition for control of noxious aquatic life, which prevents the attachment and proliferation of such aquatic life on marine structures and industrial water systems. The present invention provides an antifouling composition for use in the prevention of damage caused by the attachment of fouling creatures to the surfaces of ships, marine structures, fishnets, buoys, sea water conduits and so on, disfunctions of paper mills and other industrial cooling water systems, recycling water cooling systems, etc. due to deposition of slime, or deterioration of the quality of water due to abnormal multiplication of bacteria and other microorganisms. Marine structures, inclusive of ships, offshore structures, sea water conduit systems of seaside plants, fishnets, culture rafts and buoys, are favourite habitats of large attached animals and plants, such as barnacles, hard-shell mussels, sea lettuce (green laver), etc., attached diatoms, bacteria and other microorganisms, all of which cause corrosion of structures, increased sea water resistance of ships, clogging of fishnets which may induce massive death of fish, and increased structure weights which lead to sinking and decreased operation efficiencies. In pipelines for industrial cooling water etc. which utilize natural water such as river or lake water and recycling water cooling systems utilizing city water, bacteria, attached diatoms, blue-green algae, pond scum, etc. grow abundantly to cause various problems such as deterioration of water quality and reduced cooling efficiencies due to attachment of these organisms to the pipe walls, and plugging or reduced flow in the water lines. The slime in the pulping process in a paper mill line causes a serious deterioration of paper quality. For the purpose of preventing such damage due to harmful aquatic life, chemical control is generally practiced using inorganic heavy metal compounds, organometal compounds, heavy metal salts, inorganic or organic halogen compounds, etc. For example, the bottom plates and sea water inlets of ships and fishnets have heretofore been coated with antifouling paints which are mostly based on organocopper compounds or organotin compounds. In cooling water systems, it is common practice to add an organometal compound, an inorganic or organic halogen compound, a peroxide, or the like either directly or as dissolved or dispersed with a hydrating agent. Such chemical control is often ineffective when the rate of release or dissolution is low and the use of effective concentrations presents toxicity and residue problems which are unacceptable from the standpoint of environmental hygiene and protection. Therefore, there is a demand for an antifouling composition which is free from these safety and environmental risk factors and does not adversely affect the ecosystems and working environments. Attention is also drawn to the disclosure of US-A-4744881. The pressent invention aims to provide an antifouling composition which is free from the abovementioned problems. The present invention provides an antifouling coating composition for use in the control of noxious aquatic life, containing, as an active ingredient, one or more phenol derivatives of the general formula wherein R is a C₉₋₂₁ straight-chain or branched aliphatic saturated hydrocarbon residue; X₁ through X₅ are the same or different and each is selected from the group consisting of hydrogen, hydroxy and methoxy, except that X₁ through X₅ are not all hydrogen, and wherein at least one of X₁ through X₅ is hydroxy; and a water-repellent organic compound selected from the group consisting of silicone oil, vaseline, petroleum wax and liquid paraffin, the proportion of the phenol derivative in the composition being 1 to 50% by weight. Phenol is a well known disinfectant or preservative which is used generally as an aqueous solution for the disinfection of fingers etc. However, phenol has an irritating odor and is not a satisfactory controlling agent for noxious aquatic organisms. It is not as effective against them as desired, either. On the other hand, alkyl derivatives of phenol are well-known starting materials for synthetic resins etc. but their antifouling effect has never been considered. The research undertaken by the inventors of this invention revealed that certain phenol derivatives are highly degradable in natural environment, do not cause appreciable residue or accumulation problems and display potent inhibitory activity against sea water bacteria, diatoms and other microorganisms and large marine attached life at very low concentration. The antifouling composition of the invention which contains such phenol derivatives as an active ingredient exhibits sufficient control activity against noxious aquatic life at a very low rate of release or dissolution into the water. Thus, in accordance with the invention, one or more of phenol derivatives (I) having a C₉₋₂₁ straight-chain or branched aliphatic saturated hydrocarbon residue are used as the active ingredient for the control of noxious aquatic life. It has been found that alkylphenols having a hydrocarbon residue of 1 or 2 carbon atoms are not so effective as desired and that alkylphenols having a hydrocarbon residue of too many carbon atoms beyond the abovementioned range must be used in large amounts, thus being economically disadvantageous. The abovedefined phenol derivative of this invention can be made into a solution of, for example, 80% concentration for use as a bath for dipping fishnets or may be incorporated in a coating composition for application as a paint to ship bottoms or underwater structures. The proportion of the phenol derivative in such a coating composition or an antifouling bath for fishnets is 1 to 50 weight %. However, the optimum proportion can be selected by reference to the purpose of treatment, desired period of protection, and other factors. Usually, with the phenol derivative (I) in the abovementioned concentration range, the antifouling paint or bath ensures a sufficient antifouling effect over a period of more than one year. The formula of such an antifouling paint or bath is optional and the conventional compositions can be selectively utilized. For example, as the resin vehicles for organic solvent-based systems, there may be used vinyl chloride resin, chlorinated rubber-type resin, chlorinated polyethylene resin, chlorinated polypropylene resin, acrylic resin, styrene-butadiene resin, polyester resin, epoxy resin, polyamide resin, petroleum resin, silicone resin, silicone rubber-type resin, petroleum wax, paraffin, rosin ester, rosin-type resin, and resins having metal elements, such as tin, copper, zinc, tellurium, etc., in the side chains can be used alone or in combination. For aqueous systems, there may be employed acrylic emulsion resin, epoxy emulsion resin, vinyl acetate resin and so on. Though not essential for antifouling purposes, known antifouling agents may be incorporated as auxiliary antifouling ingredients. In addition, the plasticisers, colour pigments, loading pigments, solvents, etc. which are conventionally used may be incorporated in appropriate proportions. Such paints can be manufactured by known technology. When the antifouling composition is used as dissolved or suspended in a cooling water system or the like, one or more phenol derivatives of general formula (I) are added to the water system. A concentration of as low as 0.1 to 50ppm, preferably 0.5 to 30ppm, of phenol derivative (I) in such a water system is sufficient to produce the required controlling effect. For addition to water systems, the phenol derivative can be directly dissolved or physically suspended, either continuously or intermittently, according to the type of water system to be treated and the status of growth of noxious aquatic life. The use of phenol derivative (I) in combination with a water-repellent organic compound provides a very effective antifouling composition. Thus, a sufficient and stable antifouling effect can be achieved by using one or more water-repellent compounds selected from silicone oil, vaseline, petroleum wax and liquid paraffin. The marine life attachment inhibition paint previously proposed in Japanese Kokai Patent Publication No. 60-258271/1985 contains a film-forming silicone resin vehicle as an essential ingredient together with an effective amount of a surfactant. In accordance with the invention, the film-forming silicone resin is not an essential component. Moreover, as apparent if only from its chemical structure, the surface activity of the phenol is by far weaker than the activities of the substances generally called surfactants. Therefore, the use of phenol derivative (I) in combination with a water-repellent organic compound is a novel combination. The water-repellent compound to be used in accordance with this invention is one or more of silicone oil, vaseline, petroleum wax and liquid paraffin. The term "silicone oil" means any and all polyorganosiloxanes which are oily substances having the following unit in the structure: Typical polyorganosiloxanes are polydimethylsiloxane (R₁ and R₂ methyl) and polymethylphenylsiloxane (R₁ and R₂ are methyl and phenyl, respectively). The petroleum wax is a petroleum refinery product specified in JIS K 2235 and includes paraffin wax, microcrystalline wax, petrolatum, etc. Particularly, petrolatum J.P. (Japanese Pharmacopoeia) is a highly purified product from petrolatum and includes white petrolatum and yellow petrolatum (soft paraffin). The liquid paraffin is a petroleum fraction as specified in JIS K 2231 and is further classified by viscosity and so on. The water-repellent organic compound can be used in an amount selected from within the range of 1 to 99 weight % based on the combined weight of phenol derivative (I) and water-repellent organic compound. In these compositions, too, other known ingredients can be incorporated as mentioned above and the manufacturing conditions for such composition may also be chosen from among the known techniques. The invention will be further described with reference to the following illustrative Examples. The Examples 1 to 3, 11, 16 and 18 are outside the scope of the invention claimed. Examples 1∼9 In a test aquaduct having a total length of 100m and an average cross-sectional area of 0.1m², and running sea water at a rate of 400l per hour, the antifouling effect of the present composition was examined. That is, a series of test liquids were each prepared by mixing 10kg of sea water and 8g of the phenol derivative shown in Table 1, respectively. In each test, the test liquid was drop-wise added at the entrance of said aquaduct to the running sea water during 8 hours a day. The same test was repeated every day for 10 days. 5 test plates (hard vinyl chloride plates, 100x300x3.2mm) were placed in different positions in that aquaduct and after 10 days test period, the total wet weight of aquatic life collected from these test plates was measured. As a control, pure sea water containing no phenol derivative was added in place of the test liquid, which was shown as Comparative Example 1. Test results are shown in Table 1. Test plates were placed at the following positions: A : entrance of aquaduct B : 10m behind the aquaduct entrance C : 25m behind the aquaduct entrance D : 50m behind the aquaduct entrance E : 100m behind the aquaduct entrance (aqueduct exit) and immersed in the running sea water. In Comparative Example 1, both slime and small sized hard-shell mussels were observed at the test place surfaces, and however, in each example, only slimes were observed. Examples 10∼19 and Comparative Examples 2 and 3 Placing the indicated amounts of phenol derivatives and other ingredients shown in Table 2 in a SG mil and effecting dispersion with glass beads, various antifouling paints were prepared. On to a test steel plate (100x300mm size) previously coated with a commercialized anticorrosive paint, each of the abovementioned antifouling paints was applied so as to give a dry film thickness of 60∼80µ, and dried for 1 day. Each thus obtained test plate was immersed (1m depth) in sea water at the Aioi bay, Tamano-shi, Okayama-ken, Japan, for 24 months and the antifouling effects were examined from time to time. In Comparative Example 3, no antifouling paint was applied. The test results are shown in Table 3. Immersion period surface area(%) adhered noxious aquatic life Example 6 months 12 months 16 months 20 months 24 months 11 0 0 0 5 10 12 0 0 0 0 5 13 0 0 0 0 5 14 0 0 0 5 10 15 0 0 0 5 10 16 0 0 0 5 10 17 0 0 0 5 10 18 0 0 0 5 10 19 0 0 0 5 10 20 0 0 0 5 10 21 0 0 0 0 5 Comp.Ex. 2 0 0 0 0 20 3 50 80 100 100 100 Example 22∼31 A series of fish-net antifouling compositions were prepared by mixing and dispersing mixtures of alkyl phenol compounds and other materials shown in Table 4 in a high speed homodisperser, respectively. Test net (unknotted 60 twisted yarn, 6 knots, 20x30cm) was dipped in the test composition and dried in air for 2 days. Then the test net was immersed in 1m depth in sea water at the Aioi bay, Tamano-shi, Okayama-ken, Japan, and antifouling effect was examined. In comparative Example 4, tributyl tin methacrylate copolymer known as an organic tin, fish-net, antifouling agent was used and in Comparative Example 5, untreated fish net was used as a control. Test results are shown in Table 5. Antifouling Composition used in Comparative Example 4 : tributyl tin methacrylate / methyl methacrylate / 2-ethyl hexyl acrylate copolymer (weight ratio of 60/32/8) 30 parts xylene 70 parts

Claims: An antifouling coating composition for use in the control of noxious aquatic life, containing, as an active ingredient, one or more phenol derivatives of the general formula wherein R is a C₉₋₂₁ straight-chain or branched aliphatic saturated hydrocarbon residue; X₁ through X₅ are the same or different and each is selected from the group consisting of hydrogen, hydroxy and methoxy, except that X₁ through X₅ are not all hydrogen, and wherein at least one of X₁ through X₅ is hydroxy; and a water-repellent organic compound selected from the group consisting of silicone oil, vaseline, petroleum wax and liquid paraffin, the proportion of the phenol derivative in the composition being 1 to 50% by weight. The use of a composition as claimed in claim 1 as an antifouling agent in the control of noxious aquatic life.

Inventors: HARADA AKIO, INA KAZUO, YOKOI JUNJI, HARADA, AKIO, INA, KAZUO, YOKOI, JUNJI
Applicants: NIPPON PAINT CO LTD, NIPPON PAINT CO., LTD.
Application year: 1990
Main classification: C09D5
IPC codes: A01N31, C09D5