Two-wire power and position control system

Abstract: A two-wire power and position control system uses a pair of electrical conductors 4 between a central station 4 and remote station 1, which is arranged to generate a physical displacement by a permanent magnet DC motor 6 and attached gear-linkage mechanism 7. Pulsating voltage is applied to the link 4 from the central station to the remote station as the power source for the DC motor. The physical displacement information of the remote station is extracted by the central station within the off-cycles of the pulsating power signal. The remove station enables or disables the flow of back-EMF signal generated by the permanent magnet DC motor as a means of position indication. In another arrangement, the remote station is arranged to sequentially connect various impedance to form part of a voltage divider, the change in impedance being used to affect a voltage derived from the voltage divider at the central station. In either arrangement, the central control station is capable of monitoring and controlling the position of the remote station.

Description: The present invention relates to two-wire power and position control systems. More specifically, the present invention is directed to a two-wire power and position control system using the two-wire connecting link for transmitting power and data. SUMMARY OF THE INVENTION An object of the present invention is to provide a simple and cost effective two-wire power and position control system for transmitting power and data. The present invention provides a two-wire power and position control system characterised by a central station means (2) having i) energizing means for providing an energizing signal comprising a series of discrete, spaced apart pulses and ii) data receiving means, a remote station means (1), a two wire connecting link (4) between said central station and said remote station, actuator means (6, 7, 7A, 7B, 37, 57) comprising a D.C. motor at said remote station connected to a physical displacement means and providing a physical displacement thereof in response to the energizing signal, a data transmitting means (6, 7, 8, 51) at said remote station comprising an electrical circuit in mechanical connection with said physical displacement means and whose electrical characteristics depend on the physical position of the physical displacement means for transmitting a data signal over said connecting link between successive of said energizing signal pulses, said data signal representative of the present electrical characteristics of the electrical circuit resulting from the physical position of said physical displacement means effected by said actuator means, whereby said energizing means at said central station means periodically energizes said motor with said energizing signal pulses applied over said connecting link and said data transmitting signal means periodically carries data representative of said physical position to said data receiving means said energising signal pulses. In a first form, the remote station utilizes the back-EMF of a permanent magnet DC motor at the remote station as the position indicator. In a second form, the remote station utilizes a change in impedance of a voltage divider to effect a signal at the central station connected to the voltage divider circuitry over the connecting link. FR-A-2 374 775 discloses a control system wherein the remote station shorts the power conductors. It relies on a change in torque sensed by the person operating the central station's generator. There is no "time division". BRIEF DESCRIPTION OF THE DRAWINGS A better understanding of the present invention may be had when the following detailed description is read in connection with the accompanying drawings, in which: Fig. 1 is a schematic illustration of a first novel two-wire communication system, Fig. 2 is a waveshape diagram illustrating the operation of the system shown in Fig. 1, Fig. 3 is a schematic illustration of a modification of the system shown in Fig. 1, Fig. 4 is waveshape diagram illustrating the operation of the modification shown in Fig. 3, Fig. 5 is a schematic illustration of a second novel two-wire communication system, Fig. 6 is a waveshape diagram illustrating the operation of the system shown in Fig. 5, Fig. 7 is schematic illustration of a modification of the system shown in Fig. 5 and Fig. 8 is a waveshape diagram illustrating the operation of the modification shown in Fig. 7. DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to Fig. 1 in more detail, there is shown a two-wire power and position control system having a remote station 1 and a central station 2 connected by a two-wire connecting link 4. A permanent magnet DC motor 6 located at the remote station 1 is arranged by means of a mechanical linkage 7 to operate a single-pole,single-throw switch S1 arranged in parallel with a diode 8. The diode 8 is connected between a remote station end of one of the pair of wires comprising the connecting link 4 and one side of the motor 6. The other side of the motor 6 is connected to the remote station end of the other one of the pair of wires comprising the connecting link 4. At the central station 2, the connecting link 4 is connected with an end of one wire connected to a circuit ground and an end of the other wire connected to a collector of a transistor 10. The collector of the transistor 10 is also connected to the circuit ground through a first resistor 12. The emitter of the transistor 10 is connected to a source of supply voltage + V. A voltage divider comprising a serial combination of a second resistor 14 and a third resistor 15 is connected between the supply voltage + V the circuit ground connection. A voltage comparator 16 has a non-inverting input connected to the junction between the series resistors 14, 15 and an inverting input connected to the collector of the transistor 10. An output of the voltage comparator 16 is connected to an output terminal 18. A motor energizing input A is connected to a source of energizing pulses generated by a microprocessor (not shown) and is connected to the base of the transistor 10 to supply a motor energizing signal thereto. The system shown is Fig. 1 is effective to transmit position data representative signals from the remote station 1 to the central station 2 over the connecting link 4 indicative of the position of the actuator output. The connecting link 4 is also used to transmit the motor energizing pulses initiated at input terminal A to the motor 6. While two-wire communication systems for transmitting data and power between a central station and a remote location are well-known in the art as shown in U.S. Patent No. 3,500,132, such prior art systems have not been capable of transmitting position data as provided by the present invention. The back-EMF generated by the motor 6 between the energizing pulses transmitted over the connecting link 4 is used as a source of actuator output position data signals. The continued presence of such a back-EMF from a DC motor between energizing pulses is well-known in the art, as discussed in U.S. Patent No. 3,411,062. As shown in Fig. 2, the actuator motor 6 energizing pulses from the energizing signal input terminal A are applied over the connecting link 4 by means of the transistor 10. Between the energizing pulses for the actuator motor 6, the effect of the mechanical linkage 7 driven by actuator motor 6 on the switch S1 is communicated back over the connecting link 4. Specifically, the effect of the actuator motor 6 on the switch S1 through the linkage is effective to produce actuator output position data at a preselected position. Thus, as shown in the waveshape diagram B1 with the switch S1 in an open or non-conducting state, the diode 8 is effective to block the back-EMF from the actuator motor 6 whereby no position data signal appears at point B in the central station during the absence of the energizing pulses. Conversely, with the switch S1 closed by the actuator motor 6, the diode 8 is bypassed, and the back-EMF appears at point B in the central station as shown in the waveshape labeled B2. These actuator output position data signals are independent from any load, temperature speed or rotation direction of the actuator motor. Accordingly, the absence or presence of the back-EMF is only controlled by the mechanically operated switch S1 to indicate the position of the actuator, i.e., whether or not the actuator has reached a position effective to operate the switch S1. In Fig. 3, there is shown a modification of the system shown in Fig. 1 wherein the switch S1 is replaced by a sliding or rotary contact device 30 having an electrical contact between a rotary arm 32 and a fixed contact 34 extending over a substantial angle of rotation, e.g., 180°, between end points X and Y as determined by the linkage 37 driven by the actuator motor 6. Thus, as shown in the waveshape diagram of Fig. 4, the back-EMF of the actuator motor 6 is transmitted over the connecting link 4 for a period of time between the contact positions X and Y of the rotary contact device 30. In Fig. 5, there is shown a two-wire multi-position control system having two-wire connecting link 4 between a central station 2 and a remote station 1 wherein the diode 8 at the remote station is not bypassed and is arranged to continuously block the back-EMF of the actuator motor 6. In this arrangement, a pair of impedances 40,42 are connected in series with respective ones of single-pole,single-throw switches S2,S3. Each series combination of impedance and switch is connected in parallel with the series combination of the diode 8 and the motor 6 and across the two wires of the communication link 4. The impedances 40,42 form a voltage divider by a series connection with a resistor 44 located in the central station 2. Specifically, the series combination of the resistor 44 and impedances 40,42 is connected across a reference voltage at terminal 46. A filter capacitor 48 is also connected to the reference signal terminal 46 and a circuit ground connection. A resistor 45 and a diode 49 are connected between the collector of transistor 10 to circuit ground. This resistor 45 provides a complete circuit in the event of an open circuit condition when no load is being connected to the connecting link 4. The resistor 45 should have a value of at least ten times greater than the impedance of resistors 40,42. The diode 49 is added to suppress an overshoot voltage induced during signal switching. The output from the central station 1 is obtained from the point B which is the connection between the resistor 44 at the central station 2 and the impedances 40,42 at the remote station 1. A source of motor energizing pulses is connected to energizing terminal A to be applied through transistor 10 to the motor 6 in a manner similar to that shown and discussed above with respect to Fig. 1. The motor 6 operates the switches S2,S3 through respective linkages 7A,7B. The waveforms shown in Fig. 6 illustrate the operation of the system shown in Fig. 5. As may be seen from Fig. 6, the output from terminal B is dependent on which of the impedances 40,42 are effective in the circuit, i.e., which of the switches S2,S3 is opened or closed. The switches S2,S3 are arranged to be alternately operated whereby a closure of one is only effected during a time that the other switch is open. In this circuit, it is further assumed that the impedances 40,42 are different from each other and each impedance is much greater than the motor impedance. Thus, as may be seen from Fig. 6, the impedance change by selectively closing the switches S2 and S3 is effective to produce respective outputs from point B at the remote station inasmuch as the voltage division effected by the voltage divider including impedances 40,42 is different for each of the impedances 40,42. Thus, the circuit is able to produce an output at the central station indicative of the position of the actuator output. While the illustration shown in Fig. 5 and waveshape diagram shown in Fig. 6 are directed to a system using two impedances and two switches, it is clear that more impedances of different values and corresponding series switches and motor linkages may be used to provide indications of additional positions of the actuator output at the central station 2. In Fig. 7, there is shown a modification of the circuit shown in Fig. 2 wherein the combination of the dual impedances 40,42 and switches S2 and S3 is replaced by a variable impedance, e.g., a potentiometer, the fixed impedances 40,42 shown in Fig. 5. This rotary or variable impedance device is shown with three positions labeled C, D and E for the arm 52 driven by the actuator motor 6 through the linkage 57. A fourth resistor 54 is connected between one end of the variable impedance 50 and the circuit ground to prevent a short circuit from occurring when the variable impedance arm 52 reaches the end of its travel at the location E. Fig. 8 is a waveshape diagram illustrating the operation of the circuit shown in Fig. 7 wherein the output at the central station at point B is shown for each of the illustrated positions of the rotary arm 52. Since the impedance varies as the rotary arm 52 is moved by the motor 6, the output from the remote station amplitude signal is also a variable to indicate the corresponding position of the actuator output. Accordingly, it may be seen that there has been provided, in accordance with the present invention, a simple and cost effective two-wire power and position control system for providing multi-position data signals representative of an actuator output position at a remote station.

Claims: A two-wire power and position control system comprising:- a central station means (2) having i) energizing means for providing an energizing signal comprising a series of discrete, spaced apart pulses and ii) data receiving means, a remote station means (1), a two wire connecting link (4) between said central station and said remote station, actuator means (6, 7, 7A, 7B, 37, 57) comprising a D.C. motor at said remote station connected to a physical displacement means and providing a physical displacement thereof in response to the energizing signal, a data transmitting means (6, 7, 8, 51) at said remote station comprising an electrical circuit in mechanical connection with said physical displacement means and whose electrical characteristics depend on the physical position of the physical displacement means for transmitting a data signal over said connecting link between successive of said energizing signal pulses, said data signal representative of the present electrical characteristics of the electrical circuit resulting from the physical position of said physical displacement means effected by said actuator means, whereby said energizing means at said central station means periodically energizes said motor with said energizing signal pulses applied over said connecting link and said data transmitting signal means periodically carries data representative of said physical position to said data receiving means between said energising signal pulses. A system according to Claim 1 characterised in that said actuator means includes a motor (6) and a drive linkage (7, 7A, 7B, 37, 57) operated by said motor. A systems according to Claim 2 characterised in that said data transmitting means includes a diode (8) and a switch (S1) in parallel with said diode and operated by said linkage (7, 7A, 7B, 37, 57). A system according to Claim 3 characterised in that said diode (8) is poled to oppose a back-EMF of said motor (6) while passing the periodic motor energizing pulses from said energizing means (A, 10) to said motor. A system according to claim 3 or 4 characterised in that said switch is a single-contact, single-throw switch (S₁, S₂, S₃). A system according to Claim 3 or 4 characterised in that said switch is a rotary switch (30) having an extended electrical contact over a predetermined angle of rotation. A system according to any preceding Claim characterised in that transmitting means includes a series connection of an impedance (4w, 42) and a switch (S₂, S₃) operated by said motor. A system according to Claim 7 characterised in that said energizing means includes a second impedance (44) forming a series voltage divider with said first-mentioned impedance via said connecting link (4), a source of reference voltage (46) arranged to energize said voltage divider and an output means (B) connected to an impedance junction of said series voltage divider. A system according to any preceding Claim characterised in that the data transmitting means includes a plurality of impedances (40, 42), and a plurality of switches (S₂, S₃) operated by said actuator means with each of said impedances being connected in series with respective one of said switches. A system according to Claim 9 characterised in that each of said switches is a single-pole, single-throw switch (40, 42) and said actuator means includes a drive motor (6), a plurality of drive linkages (7A, 7B) operated by said motor with each one of said linkages operating a respective one of said switches. A system according to Claim 9 characterised in that said energizing means includes a second impedance (44) forming a voltage divider with each of said first mentioned impedances (40, 42) via said connecting link (4), a source of reference voltage (46) arranged to concurrently energize all of said voltage dividers and an output means (B) connected to a common impedance junction of said voltage dividers. A system according to any preceding Claim characterised in that said data transmitting means includes a variable impedance means (50) connected for providing a variable transmitting means output impedance and said actuator means incluoes a motor (6) and a drive linkage (57) connected between said motor and said variable impedance for operating said variable impedance by said motor to produce the variable impedance. A system according to Claim 12 characterised in that said variable impedance means includes a potentiometer (50) and a fixed resistor (54) connected in series with said potentiometer to retain a fixed resistance minimum of said variable output impedance.

Inventors: HO KWOK-CHUEN, TONG CHI-SHING, VEPY TAMAS A, HO, KWOK-CHUEN, TONG, CHI-SHING, VEPY, TAMAS A.
Applicants: HONEYWELL LIMITED HONEYWELL LI, HONEYWELL LIMITED-HONEYWELL LIMITEE
Application year: 1990
Main classification: G08C19
IPC codes: G08C25, G08C19