An image forming apparatus

Abstract: An image forming apparatus includes recording electrodes (4) electrically isolated from each other, a recording medium (5) movable relative to the recording electrodes and a developer supplying device (3, 10) for supplying a conductive developer into between the recording electrodes (4) and the recording medium (5). The invention is particularly related to the removal of the developer from the recording medium. The amount of electricity produced in the means (8) for removing the developer is detected, and in response to the detection, a bias voltage applied to the removing means is controlled.

Description: FIELD OF THE INVENTION AND RELATED ART The present invention relates to an image forming apparatus wherein a developer is deposited on a recording medium, more particularly to an apparatus wherein an electric charge is applied on the recording medium by a recording electrode; the developer is deposited electrostatically on the charge; and the developer is removed from the recording medium thereafter. U.S. Patent No. 3,914,771 (Japanese Patent Application Publication No. 46707/1976) or the like discloses an image forming method wherein the developer is deposited on the recording medium. As shown in Figure 2, conductive and magnetic toner 1 having a volume resistivity of 10³ - 10¹⁰ ohm.cm is carried on a non-magnetic cylinder 3 with the aid of a rotating magnet 2, and the toner is passed on the recording electrode 4 made of magnetic material. A recording medium 5 has a conductive layer 7 and a surface insulating layer having a thickness of 1 - 10 micron and a volume resistivity of 10⁸ - 10¹⁵ ohm.cm. A voltage is applied between the conductive layer 7 and the recording electrode 4, by which the toner 1 is deposited on the recording medium 5 to form an image. Figure 3 shows an example of such an image forming apparatus functioning as a display apparatus. The reference numeral 1 designates the toner. The apparatus comprises a recording electrode 4, the recording material (recording medium) 5 in the form of an endless belt, which will hereinafter be called "a recording belt", an erasing member 8 for removing the toner to erase the image, a toner container 10, recording belt supporting rollers 11, a main frame 12 and a record controller 13. In accordance with the signal voltage from the recording electrode, the toner 1 is selectively deposited on the recording belt 5 to form an image. When, for example, a signal voltage of 40 V is applied from the record controller 13, the toner 1 is electrostatically deposited on the recording belt 5, whereas when 0 V is applied, the toner is attracted by the magnetic force so as not to be deposited on the recording medium. In this manner, an image is formed. The recording belt supporting roller 11 is driven by an unshown motor so that the recording belt 5 is rotated in the direction indicated by an arrow to present the image by the toner 1 to a display position where the image is displayed. Then, the toner image is contacted to an erasing member 8 made of electrically conductive carbon fibers, conductive resin, conductive rubber or the like having a volume resistivity of 10¹ - 10⁶ ohm.cm approximately, by which the electrostatic charge is removed from the recording belt 5, and the toner is mechanically removed from the recording medium. The toner 1 falls by the weight thereof into the container 10, and is prepared for the next recording operation. The erasing member 8 is supplied with a predetermined voltage V for the toner removal. The voltage is determined on the basis of the triboelectric charge properties of the recording medium 5 and the erasing member 8. In the prior art, the image with insignificant fog can be provided with the application of -3 V, where the recording medium 5 is made of titanium oxide, and the erasing member is made of carbon fibers. Figure 4 shows the structure around the above-described erasing member 8. The recording medium 5 having the insulating layer 6 and the conductive layer 7 is conveyed by an unshown driving means downwardly (the direction indicated by the arrow). Since the erasing member 8 is supplied with a bias voltage of -3 V from the voltage source 14, the positive electrostatic charge on the insulating layer 6 is removed, by which the toner 1 having been electrostatically deposited on the recording medium 5 by the recording electrode 4 becomes easily removed. With the easy removal state established, the toner 1 is forcedly removed by the brush 8a made of conductive carbon fibers having the volume resistivity of 10¹ - 10² ohm.cm, from the recording medium 5. However, as will be understood from the Figure, the toner 1 remains in many cases even after the recording medium 5 passes by the erasing member 8. Since, however, the toner 1 is scraped by the rubbing between the recording medium 5′ and the erasing member 8, the following problems arise: (1) The rubbing between the erasing member and the recording member results in production of electric charge on the recording medium by the triboelectricity. The electric charge attracts the toner when the recording medium passes through the toner container, with the result that the surface of the recording medium is contaminated (foggy background). Because the cause of the foggy background relates to the triboelectricity, the production of the foggy background is significantly influenced by the ambient condition (relative humidity). Figure 5 shows the bias voltage relative to the relative humidity not producing the fog at 25 °C. However, if the temperature is changed with the relative humidity remaining unchanged, the foggy background is produced when the temperature is low or high, as shown in Figure 6. (2) Since the toner is recollected for the repeated use, foreign matter can be contained in the toner during the repeated use. Therefore, when the life of the recording medium approaches its end, the foreign matter is accumulated in the toner with the result of the property change of the toner, so that the conditions for the production of the foggy background changes from the relation shown in Figure 5. An image forming apparatus which has been constructed in order to avoid the a.m. problems is known from patent application document EP-A-0 317 242. The image forming apparatus described therein is an image forming apparatus according to the preamble of claim 1. It comprises recording electrodes electrically isolated from each other, a recording medium movable relative to said recording electrodes, developer supply means for supplying an electrically conductive developer into between said recording electrodes and said recording medium, developer removing means contactable to the recording medium to remove the developer from said recording medium, detecting means for detecting on said developer removing means the amount of charge produced by the friction between said developer removing means and said recording medium, and control means for controlling a bias voltage applied to said developer removing means in accordance with the output of said detecting means. Although the a.m. image forming apparatus comprises a control means for controlling the bias voltage applied to the developer removing means, it is not guaranteed that the developer is completely removed from the recording medium under all conditions. SUMMARY OF THE INVENTION It is a principal object of the present invention to provide an image forming apparatus in which the toner is removed substantially without the problems described above. It is another object of the present invention to provide an image forming apparatus wherein the developer is removed from the recording medium properly without the influence by the ambient conditions or without the influence by the change of the property of the developer. It is a further object of the present invention to provide an image forming apparatus wherein the developer can be sufficiently removed from the recording medium. According to the present invention these objects are achieved by providing the feature claimed in the characterizing portion of claim 1, i.e. by providing a correction circuit which is arranged to correct the bias voltage in accordance with the speed of the recording medium. These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1A is a sectional view of an image forming apparatus according to an embodiment of the present invention. Figure 1B is a circuit diagram for the control of the apparatus of the first embodiment. Figure 1C is a flow chart illustrating the operation of the apparatus according to the first embodiment. Figure 2 illustrates the recording mechanism of the apparatus. Figure 3 is a sectional view of a conventional image forming apparatus. Figure 4 shows a distribution of the electric charge when the foggy background is produced. Figure 5 shows a relationship between a bias voltage and a relative humidity to reduce the production of the fog. Figure 6 shows the relationship between the fog production and the temperature when the bias voltage characteristics shown in Figures 6 and 5 are given. DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to the accompanying drawings, the description will be made as to the preferred embodiments of the present invention. Referring to Figure 1A, there is shown an image display apparatus to which the present invention is applicable. The same reference numerals as in the description hereinbefore are assigned to the corresponding elements, so that the detailed descriptions thereof are omitted for simplicity. The apparatus comprises a control instruction line 15 connected with a control circuit not shown, and detecting and control means 16 which is a major part of the present invention. A cable 17 electrically connects the detecting and control means 16 and the erasing means 8. Figure 1B illustrates the detecting and control means 16 in detail. It comprises a relay contact 18 and is switched to the side of contact a when a relay coil 19 is energized. A digital-analog converter 20 has an output which is connected to a contact b of the relay. An operational amplifier 21 produces an output to an analog-digital converter 22. A microcomputer 23 is supplied with an input thereto through the control instruction line 15 and is supplied with an output of the analog-digital converter 22. It supplies data to the digital-analog converter 20. Figure 1C shows a flow chart illustrating the sequential operation controlled by the microcomputer 23. The description will be made as to the operation of the circuit of Figure 1B along the flow chart of Figure 1C. When the recording medium 5 starts movement for the display, an instruction signal is supplied to the detecting and control means 16 from an unshown control circuit through the control instruction line 15. Then, a control circuit (CPU) 23 detects the supply of the control signal, and supplies data to the digital-analog converter 20 to produce an output of -3 V. On the other hand, the recording medium 5 is conveyed at a constant speed predetermined by an unshown driving means. Therefore, by the sliding movement between the erasing member 8 and the recording member 5, electric charge is produced. The electric charge is supplied to an inversion input terminal of the operational amplifier 21 through the contact a of the relay 18. As described above, the output of the digital-analog converter 20 is fixed at -3 V. If the ambient condition is low temperature and low humidity, a voltage lower than -3 V is produced on the erasing member 8, as will be understood from Figures 5 and 6. If, for example, the voltage is -5 V, the output of the operational amplifier 21 has a positive polarity because the non-inversion input terminal of the operational amplifier 21 is supplied with -3 V, and because the inverse input terminal is supplied with -5 V. The analog-digital converter 22 converts the analog output of the operational amplifier 21 to digital data, which are supplied to the CPU 23. The CPU 23 discriminates whether it is positive or negative. In this example, it is positive, and therefore, the control is effected to lower the output of the digital-analog converter. If the relative humidity is close to 100 % in Figure 5, the output of the erasing member 8 is close to 0 V, and therefore, the output of the operational amplifier 21 is negative. Then, in Figure 1C, the sequential operation proceeds to the left side. The above-described operational loop is repeated, and when the analog-digital converter 22 detects 0 V, the CPU 23 drives the coil 19 of the relay with a voltage which is provided by adding a correction voltage to the data when the output of the operational amplifier 21 is 0 V. In addition, the relay 18 is switched to the contact b. By the series of the operations described above, the surface potential of the recording medium (sheet) becomes substantially 0, so that the image is without fog. The correction voltage is added upon the transient condition of the recording sheet speed, that is, before the regular speed thereof is not reached at the time of the start. More particularly, when the speed is lower than the regular speed, the detection tends to be lower. Therefore, the correction voltage is applied so that the applied voltage is the one which is obtained by dividing the voltage directly corresponding to detected voltage by the speed reduction ratio. When the speed thereof is higher than the regular speed, which may also occur at the time of the start, the correction voltage is added in the opposite direction. The correction may also be made on the basis of the integrated use period of the sheet or toner in terms of their service life. In this embodiment, the amount of electric charge of the toner erasing means 8 is directly detected, and a voltage corresponding thereto is applied to the erasing means, by which the production of the fog by the electric charge remaining due to the recording operation and the triboelectric charge by the friction can be eliminated. The present invention is applied to another type of image forming apparatus such as a printer or a copying machine using an image formation mechanism shown in Figure 2. While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims. An image forming apparatus includes recording electrodes electrically isolated from each other, a recording medium movable relative to the recording electrodes and a developer supplying device for supplying a conductive developer into between the recording electrodes and the recording medium. The invention is particularly related to the removal of the developer from the recording medium. The amount of electricity produced in the means for removing the developer is detected, and in response to the detection, a bias voltage applied to the removing means is controlled.

Claims: An image forming apparatus, comprising recording electrodes (4) electrically isolated from each other, a recording medium (5) movable relative to said recording electrodes (4), developer supply means (3, 10) for supplying an electrically conductive developer into between said recording electrodes (4) and said recording medium (5), developer removing means (8) contactable to the recording medium (5) to remove the developer from said recording medium (5), detecting means for detecting on said developer removing means (8) the amount of charge produced by the friction between said developer removing means (8) and said recording medium (5), and control means for controlling a bias voltage applied to said developer removing means (8) in accordance with the output of said detecting means, characterized in that a correction circuit is provided, said correction circuit being arranged to correct said bias voltage in accordance with the speed of said recording medium. An apparatus according to claim 1, wherein said developer removing means (8) is made of electrically conductive soft material. An apparatus according to claim 2, wherein said developer removing means (8) is made of an electrically conductive brush. An apparatus according to claim 3, wherein said conductive brush is made of carbon fibers. An apparatus according to claim 2, wherein said developer removing means (8) is made of an electrically conductive blade. An apparatus according to claim 1, wherein said apparatus displays an image formed by the developer on said recording medium (5).

Inventors: MUTO HAKARU, MUTO, HAKARU
Applicants: CANON KK, CANON KABUSHIKI KAISHA
Application year: 1990
Main classification: G03G17
IPC codes: G03G21, G03G15