Portable toilet

Abstract: A raw sewage drying apparatus is intended for use in the disposal of sewage, particlarly in portable or temporary toilets. The apparatus consists of an airtight chamber defined by casing (13) into which the sewage inlets are sealed and the contents heated either by an electromagnetic or an induction heater. The resulting vapours and ash may be passed through an array of filters (52) and over a catalyst element (53) to destroy or remove odorous components before they are exhausted to atmosphere. The use of microwave or induction heaters permits the apparatus to operate at high thermal efficiency.

Description: The present invention relates to a portable toilet which can be utilised outdoors, in a transportation means such as a vessel or train, or in a tunnel through which a tank truck used for collecting raw sewage (hereafter referred to simply as a vacuum truck) cannot go. The raw sewage discharged from the human body is typically discharged to a sewage system by use of a flush toilet and the like in an ordinary house or is discharged into a river after being temporarily stored in a holding tank and purified therein. However, at events such as festivals, athletic events, fairs, meetings and the like, portable temporary toilet facilities must be provided to dispose of the raw sewage. Conventional portable temporary toilets have a tank for temporarily accommodating raw sewage therein. However, the portable temporary toilet has a problem in that the raw sewage stored in the tank is sucked into a vacuum truck for collection, which is laborious and time consuming. Transportation vehicles such as buses, trains, vessels, etc., which operate over long distances are provided with a tank exclusively for storing and holding the discharged raw sewage. The raw sewage in this tank is subjected to a deodorising treatment by chemicals, and thereafter collected by a vacuum truck. In facilities of the above type, the raw sewage is stored in the state as discharged from the human body, and thereafter collected so that disposal of the raw sewage is unhygienic. Also, a long period of use of the tank creates sewage residue on the tank which is odious. In an attempt to alleviate the aforesaid problems it is known to dry the discharged raw sewage by use of heat from a burner. Since the primary content of raw sewage is liquid, it requires a large amount of heat energy to remove the liquid and it takes a long time to effect disposal of the raw sewage. In view of the drawbacks of the conventional methods of disposing of the raw sewage, the present inventor proposed a portable drying apparatus having a casing provided with stirring blades and heating bodies therein in which the raw sewage is stirred by the rotation of the stirring blades and heated by heat generated by the heating bodies whereby the raw sewage is dried in a short period of time, as disclosed in Japanese Patent Laid-Open Publications Nos. JP60-187301, 63-124150, 63-172852, 63-190857, 63-292789 and Application No. 63-198858. The closest known prior art is disclosed in JP-A-60 187 301. This document shows a drying apparatus comprising a casing, a plurality of heating bodies in the casing, a stirring means, and a heater arranged outside the casing to heat the bodies. In this document, the heater is an induction heater and the heating bodies are electroconductive bodies. Patent specification EP-A-0 343 817 (comprised in the prior art according to Article 54(3) EPC) discloses a portable toilet in which the outer periphery of the casing storing the raw sewage is heated by a burner or the heat converted from electricity by a heater. Hence, the metal casing storing the raw sewage is first heated which entails poor thermal efficiency. It is the object of the present invention to provide a portable toilet which alleviates the technical problems experienced with the above-mentioned prior art and accordingly there is provided a portable toilet according to claim 1. The advantages of the present invention will become apparent from the following description taken in conjunction with the accompanying drawings. Figure 1 is a perspective view of a temporary (i.e., portable) toilet according to the present invention; Figure 2 is a vertical cross-sectional elevational view of the drying apparatus of a portable toilet according to the invention; Figure 3 is a plan view of stirring blades, constituents of a portable toilet according to the present invention; Figure 4 is a view for explaining the connection between the raw sewage drying apparatus and peripheral apparatus. A portable toilet including a raw sewage drying apparatus according to the present invention will be described with reference to Figures 1 to 4. Described is a temporary toilet incorporating a raw sewage drying apparatus movable by a truck or the like. In Figure 1, the temporary toilet 1 is made of reinforced synthetic resin plastic and has a box shape. The toilet 1 has a base 2 which can be supported on a surface of the earth and which has a roofed house 3 fixed thereto. A door 4 is attached to a front portion of the house 3. The temporary toilet 1 has inside thereof a drying apparatus 5 which is fixed to an upper portion of the base 2. A stool 6 is fixed to an upper portion of the drying apparatus 5 for receiving the raw sewage. The base 2 has a dust collection unit 7 at the side thereof which is provided with a diffusion pipe 8 at the upper portion thereof for expelling vapour from the raw sewage to the atmosphere. The raw sewage drying apparatus 5, as shown in Figure 2, comprises an airtight first or inner casing 13, a rotatable drive shaft unit 23 provided in the first casing 13, a stirring means 28 fixed to the drive shaft unit 23 and having a plurality of blades for stirring raw sewage stored in the first casing 13, a plurality of elements 29 to be heated (hereinafter referred to as balls) contained in the first casing 13, said balls 29 being adapted to be heated by electromagnetic radiation, and a magnetron 32 provided outside the first casing 13 for emitting electromagnetic radiation toward the first casing 13. The raw sewage drying apparatus 5 also comprises an outer casing 11 made of thin steel plate of a cubic shape open at the upper portion thereof. An outer cover 12 fixed to the top peripheral surface of the outer casing 11, the inner casing 13 has a spherically curved lower portion and an open upper portion. An inner cover 15 is fixed to a top peripheral surface of the inner casing 13, a heat insulating material 17 made of glass, wool, etc., interposed between the outer cover 12 and the inner cover 15 and a heat insulating material 16 of glass, wool, etc., interposed in the space 10 between the outer casing 11 and the inner casing 13. Legs 14 are fixed to the bottom of the inner casing 13 and interposed between the lower portion of the inner casing 13 and the bottom of the outer casing 11 for supporting the inner casing 13. The magnetron 32 is fixed to and above the inner cover 15 for generating microwave radiation (hereinafter referred to as microwaves), an antenna 33 protrudes from the magnetron 32 directed downward through a through hole 34 provided on the inner cover 15 for radiating the microwaves towards the dielectric elements or balls 29, described later. Bearings 21, 22 are fixed one each to central portions of the outer cover 12 and the inner cover 15. The drive shaft 23 is hollow and rotatably mounted by the bearings 21, 22 and penetrates vertically inside the outer casing 11 and the inner casing 13 substantially along the central vertical axis thereof. A lower metal shaft piece 24 fixed to the lower portion of the drive shaft 23 has a concave recess in a lower end thereof for receiving therein a projection 25 protruding upwardly from the bottom of the inner casing 13 for rotatably supporting the lower end of the drive pipe 23. A vent passage 26 extends axially through the lower metal shaft piece 24 and branches at the lower portion thereof to define communication holes 27 to communicate with the inside of the inner casing 13. Four radially-projecting stirring blades 28 are fixed to the lower metal piece 24 at 90° angular intervals, as shown in Figure 3, and positioned close to the curved bottom of the inner casing 13. An upper metal shaft piece 35 is coaxially fixed to the upper portion of the drive pipe 23 and projects upwardly above the outer cover 12. A vent passage 36 vertically penetrates the upper metal shaft piece 35, a worm gear 39 fixed to the upper metal shaft piece 35. A worm 41 engages with the worm gear 39. A sprocket wheel 40 fixed to the worm 41. A sprocket wheel 43 fixed to a motor 44 mounted on the outer cover 12. A chain 42 entrained around the sprocket wheels 40 and 43 for transmitting the output of the motor to the worm 41. The plurality of dielectric elements such as balls 29 are made of ceramic. An introduction pipe 30 vertically penetrating the covers 12 and 15 for communicating between the stool 6 and the inner casing 13 so that the raw sewage is introduced from the stool 6 to the inner casing 13, and a shutter or valve 31 provided within the introduction pipe 30 prevents odours and hot air from flowing back toward the stool 6. The raw sewage drying apparatus is connected to peripheral devices, as illustrated in Figure 4. A sleeve 37 fixed to the upper metal piece 35 is connected to a blower pipe 46 which is connected to a blower 47 for introducing fresh air. The blower 47 comprises a motor 48 and a fan 49 driven by the motor 48. A discharge duct 60 is provided at the upper side surface of the inner casing 13 to communicate the interior of the inner casing 11 with the atmosphere via the diffusion pipe 8. The duct 60 is connected to a dust collector 50, which collector 50 has therein a reheating electric heater 51 at the upper portion thereof and a filter 52 at the middle portion thereof and a catalyst 53 made of platinum etc. fixed to the lower portion thereof. The output of the dust collector 50 is connected to a blower 54 which comprises a motor 55 and a fan 56 driven by the motor 55 and connects to the diffusion pipe 8 so that the air and the vapor passes through the blower 54 into the diffusion pipe 8. The operation of the raw sewage drying apparatus will now be described. The user enters the temporary toilet 1 and discharges the raw sewage into the stool 6. The discharged raw sewage drops via the introduction pipe 30 into the inner casing 13 and is stored therein temporarily. After predetermined numbers of discharging operations are carried out, the inner casing 13 stores the predetermined amount of the raw sewage, which entails a drying operation of the raw sewage. When the predetermined amount of the raw sewage is stored in the inner casing 13, the shutter 31 closes the introduction pipe 30 to thereby start the drying operation. When the shutter 31 closes the introduction pipe 30, the inner casing 13 is prevented from communicating with the outside. Accordingly, the bad smell emitted by the raw sewage in the inner casing 13 is prevented from diffusing outside through the stool 6. Furthermore, heat within the inner casing 13 is prevented from being transmitted to the outside through the introduction pipe 30 whereby the thermal efficiency can be improved. First, the motors 44, 48, 55 are operated respectively. The fan 49 is driven by the motor 48 so that the fresh air flows through the blower pipe 46 and is introduced into the drive pipe 23 through the communication holes 38, 36. The fresh air then flows through vent passage 26 to the communication holes 27 and is discharged at the bottom of the inner casing 13. Since the motor 55 in the blower 54 is already actuated, the air in the inner casing 13 flows toward the diffusion pipe 8 via the duct 60 and the dust collector 50 having therein the catalyst 53. The air in the inner casing 13 is drawn into the dust collector 50 via the duct 60 and contacts the reheating heater 51 so that the temperature of the saturated vapor is increased and the minute dust etc. is removed by the filter 52 and contacts the catalyst 53. Since the saturated vapor is oxidized by the catalyst 53, the saturated vapor components causing the bad smell such as ammonia, bromine, etc. are oxidized so as to make the air odorless. Inasmuch as the current is applied to the reheating heater 51 at the same time when the motors 44, 48, 55 are operated, when the raw sewage is evaporated in the inner casing 13, the components thereof which generate the bad smell are simultaneously evaporated, but the bad smell can be removed at the time when the vapor is reheated in the dust collector 50 and oxidized by the catalyst 53. The odorless air including the saturated vapor is diffused from the diffusion pipe 8 via the blower 54. At the same time, the magnetron 32 is operated so that the microwave or electromagnetic wave is radiated from the antenna 33 of the magnetron 32 toward the inner casing 13. The microwave radiated from the antenna 33 is not radiated outside the casings 11 and 13, but is reflected within the inside space of the inner casing 13. Since both the casings 11, 13 are made of metal, the microwave reflected in the inner casing 13 directly heats the raw sewage stored in the inner casing 13 and the dielectric balls 29. Inasmuch as the dielectric balls 29 are made of a material like alumina so as to be induced by the electromagnetic wave for generating heat, the dielectric balls 29 generate heat which is directly transmitted to the raw sewage which directly contacts the balls 29. Hence, liquid which is the primary component of the raw sewage starts to evaporate. The evaporated liquid flows through the discharge duct 60 into the collector 50 and diffuses outside through the diffusion pipe 8 via the blower 54. When the microwaves generated by the magnetron 30 heat the raw sewage in the inner casing 13 and the dielectric balls 29, the heated raw sewage is oxidized by oxygen of the air in the inner casing 13 for thereby expediting the speed of oxidation since the air from the outside, namely the fresh air, is always discharged from the communicating holes 27 provided at the lower portion of the drive pipe 23. With repetition of the operation, the liquid component of the collected raw sewage is evaporated and ashes of fiber or paper trash are residual in the inner casing 13. The non-evaporated ashes are rotated by the stirring blades 28 in the inner peripheral surface of the inner casing 13 together with the dielectric balls 29 so that the material other than the liquid component, namely the solid material, is crushed into a minute powder such as ashes. The ashes are blown up by the air discharged by the communication holes 27 and jetted in the discharge duct 60. The ashes which pass through the discharge duct 60 are caught by the filter 52 in the dust collector 50. Hence, the ashes are absorbed by and collected by the filter 52 so that the non-evaporated ashes and the trash residual in the inner casing 13 are cleaned by the air discharged through the communication holes 27 after the liquid component is evaporated. As a result, the drying operation can be effected to a state where no residual matter remains in the inner casing 13. A series of drying operations is completed upon completion of the evaporation of the liquid component of the raw sewage due to heating of the magnetron 32 and completion of crushing and cleaning of the minute solid material residual due to the operations of the stirring blades 28 and the dielectric heating bodies 29. The inner casing 13 is automatically cleaned and ready for the next disposal of raw sewage. The raw sewage drying apparatus has the following advantages. Inasmuch as the liquid component which is the main component of the raw sewage is directly heated by the microwave and is evaporated, although the discharged raw sewage has been conventionally drawn and disposed of by a vacuum truck and the like, it is now possible to dispose of the raw sewage by evaporating the liquid component at the temporary facility or on a vehicle such as an automobile or a vessel in a highly hygienic manner. Inasmuch as the microwave generated by the magnetron can heat the raw sewage as well as the dielectric elements directly contacting the raw sewage, the raw sewage can be directly heated by the microwave so that the thermal efficiency is remarkably increased and the energy loss is reduced compared with conventional heating of the casing.

Claims: A portable toilet including a raw sewage drying apparatus comprising a first air-tight casing (13); a plurality of dielectric heating bodies (29) made of ceramic and disposed in the first casing (13), a stirring means (28) for stirring raw sewage in the first casing (13) and a microwave heater (32) arranged outside the first casing (13) to heat the bodies (29) and hence the raw sewage in the first casing (13). A portable toilet according to claim 1, wherein the heater comprises a magnetron microwave source (32). A portable toilet according to claim 2, wherein the magnetron comprises an antenna (33) to radiate the microwaves. A portable toilet according to any one of the preceding claims, wherein a second casing (11) surrounds the first casing (13) and an insulating material (16) is interposed between the first and second casings. A portable toilet according to claim 4, wherein the first casing (13) has an opening at an upper portion thereof and an inner cover (15) for covering the opening, and the second casing (11) has an opening at an upper portion thereof and an outer cover (12) for covering the opening. A portable toilet according to claim 5, further comprising bearings (22) fixed to a central portion of the outer cover (12) and a central portion of the inner cover (15), and the stirring means comprises a drive shaft unit having a hollow drive pipe (23) rotatably mounted coaxially on the bearings (21, 22) and penetrating vertically inside the casing (13), a lower portion of the drive pipe (23) being rotatably supported at the bottom of the first casing (13), and having a vent passage (26) extending axially thereof which defines a communication hole (27) at the lower portion thereof for communicating with the space inside the first casing (13), a drive mechanism connected to an upper portion of the drive shaft unit for effecting rotation thereof, and an introduction pipe (30) vertically penetrating the outer cover (12) and the inner cover (15) for introducing raw sewage into the space inside the first casing (13). A portable toilet according to any one of the preceding claims, comprising a discharge duct (60) communicating between an upper space inside the first casing (13) and a diffusion pipe (8) to discharge material from within the first casing (13). A portable toilet according to claim 7, comprising a dust collector (52) in said discharge duct (60) and a fan (56) driven by a motor (55) to extract material from within the first casing (13). A portable toilet according to either claim 7 or claim 8, comprising an electric heater (51) and a catalyst element (53) within said discharge duct (60) to destroy odorous components of the discharged material.

Inventors: KISHI MITSUHIRO C O JAPANIC CO, KISHI, MITSUHIRO, C/O JAPANIC CORPORATION
Applicants: JAPANIC CORP, JAPANIC CORPORATION
Application year: 1990
Main classification: F26B3
IPC codes: F26B3, F26B25, C02F9