Monolithic integrated structure for a two-stage driving system with level translator circuit component of the driving signal for power transistors

Abstract: The monolithic integrated structure comprises a semiconductor substrate (1), a superimposed first epitaxial stratum (2) having characteristics such as to withstand a high supply voltage applied to the driving system and a first and a second insulation pocket (3, 4) which may be connected to a high voltage and to ground, respectively, and diffused in said first epitaxial stratum (2) at a distance such as to define an interposed area (25) of said first stratum (2) capable of insulating said insulating pockets (3, 4) from one another. Within the latter pockets (3, 4), there are provided respective embedded strata (6, 7) and superimposed regions (8, 9) of a second epitaxial stratum having characterstics such as to withstand the low voltage applied across the two driving stages. A further region (5) of said second epitaxial stratum is superimposed over said area (25) of said first epitaxial stratum (2). The above regions (8, 9) of insulation pockets (3, 4) are designed for the formation of two high and low voltage driving stages (DR1, DR2), while the above further region (5) of the second epitaxial stratum may be used for the formation of a level translator circuit component (T3). Means (20, 21; 22, 23) are provided for the protection of said circuit component (T3) against high supply voltages.

Description: The present invention relates to a monolithic integrated two-stage driving system with level translator circuit component of the driving signal for power transistors, particularly for half-bridge circuits. In the field of power electronics the drive of transistors in a half-bridge circuit subjected to high voltages (about 500 volts) usually requires the use of two driving stages, one of which, called "upper stage", can reach a substrate voltage referred to ground equal to the high supply voltage, while the other, defined "lower stage", may be supplied at a lower voltage (say, from 10 to 15 volts). In a driving system of this type, if the control signal is applied at the lower stage, it must be possible to drive the upper stage as well by means of the same signal or by a manipulation thereof. An electrical connection must therefore be provided between the two stages which is capable of transferring the driving signal from the lower stage to the upper, and such electrical connection must obviously be accomplished with a circuit component (say, a transistor) capable of withstanding the high voltage in question. If it is desired to integrate the driving system on a single chip, this is possible with the known art by utilizing a high voltage technology on a semiconductor substrate of type P. In this way, however, all the circuit components of the system, including those subjected to very low voltages such as the internal components of the two driving stages, are manufactured so as to withstand high voltages. This is uneconomical, as it is known that a component accomplished with a high voltage technology occupies an area of semiconductor material which is much greater than that of a component manufactured with a low voltage technology due to the square dependance of size on operating voltage. European patent application EP-A-262 723 discloses a high voltage monolithic semiconductor device having pn-junctions, formed for the collector-base region of a power transistor and for the isolation zone of an integrated control circuit, and which are capable of withstanding high voltages. The object of the present invention is now to accomplish a monolithic integrated two-stage driving system with level translator circuit component of the driving signal for power transistors, which utilizes a low voltage technology for all the circuit components of the two driving stages. According to the invention such object is accomplished with a monolithic integrated system as defined in independent claims 1 and 2. There is thus accomplished a monolithic integrated structure, which allows the level translator circuit component to withstand the high voltages to which it is subjected and, at the same time, permits the formation of the internal components of the two driving stages with a low voltage technology. The latter thus have a reduced size and the monolithic structure is consequently compact and inexpensive. Some embodiments of the present invention are illustrated for greater clarity, merely as an example, in the enclosed drawings, wherein: Fig. 1 shows the circuit diagram of a two-stage driving system with bipolar components for a half-bridge circuit with type IGBT power transistors, the upper being a p-channel type, the lower an n-channel type; Fig. 2 shows the circuit diagram of a similar driving system accomplished with MOS components; Fig. 3 shows the circuit diagram of a two-stage driving system with bipolar components for a half-bridge circuit with type IGBT power transistors, both of the n-channel type; Fig. 4 shows the circuit diagram of a similar driving system accomplished with MOS components; Fig. 5 shows a schematic cross-sectional view of the essential part of a monolithic integrated structure according to the invention, which accomplishes a circuit diagram with bipolar components of the type illustrated in Fig.s 1 and 3; Fig. 6 shows a further cross-sectional view, but on an enlarged scale and in greater detail, of the central part of the structure of Fig. 5, where there is formed a level translator circuit component interposed between the two driving stages; Fig. 7 shows a schematic cross-sectional view of the essential part of a monolithic integrated structure according to the invention, which accomplishes a circuit diagram with MOS components of the type illustrated in Fig.s 2 and 4; Fig.s 8 and 9 show a plan view from above and a cross-sectional view taken along the line IX-IX of Fig. 8, respectively, of the central part of a different embodiment of a monolithic integrated structure according to the invention for circuit diagrams having bipolar components. There is shown in Fig. 1 a half-bridge circuit formed by two power transistors T1 and T2 connected in series between a high voltage power supply Vcc (say, 500 volts) and ground. Output U of the half-bridge is obtained by an intermediate branch point between transistors T1 and T2. In the illustrated example, the latter are constituted by two IGBT (Insulated Gate Bipolar Transistors) transistors of the p-channel and n-channel types, respectively. The gate drive of the two power transistors T1 and T2 is provided by respective upper and lower driving stages DR1 and DR2 formed by bipolar components variously arranged, for the DR1 stage, between an upper line L1M at a higher voltage connected to the Vcc power supply and a lower line L1m at a lower voltage and, for the DR2 stage, between an upper line L2M at a higher voltage and ground. Externally to the two driving stages DR1 and DR2, a zener diode Z1 connects line L1M to line L1m, a resistance R connects line L1m to line L2M and a zener diode Z2 connects line L2M to ground. The lower driving stage DR2 has an input I for a suitable driving signal. A transistor T3 is connected between the two driving stages DR1 and DR2 to operate the level translation of the driving signal from the lower stage DR2 to the upper stage DR1. Due to the effect of the described structure the upper driving stage DR1 is driven directly by the high voltage Vcc and the circuit components inside such stage are subjected to a maximum voltage across their terminals which is less than or equal to the zener voltage V1 of zener diode Z1 (for example, V1 = 12 volts). The current absorbed by the upper stage DR1 passes mainly through resistance R and goes to supply the lower stage DR2, whose maximum supply voltage is less than or equal to the zener voltage V2 of zener diode Z2 (for example, V2 = 12 volts). A small part of the current also passes through transistor T3, which must obviously be capable of withstanding the high voltage between terminal Vcc and ground. Modulation of the current flowing through T3 allows the desired level translation between lower stage DR2 and upper stage DR1. Resistance R also withstands a high voltage, equal to Vcc - (V1 + V2). The general diagram of the driving system of Fig. 2 is similar to that of Fig. 1, since the two power transistors T1 and T2 have remained identical. The only change is the type of internal component utilized for the two driving stages DR1 and DR2, which this time is of the MOS type. The external connections of the driving stages and the mode of operation of the entire system remain unaltered. Fig. 3, however, shows a half-bridge circuit wherein the two power transistors T1 and T2 are both of the n-channel IGBT type. The diagram of the internal circuit of the upper driving stage DR1 has remained identical to that of Fig. 1 and that of thw lower driving stage DR2 has changed very little, but the upper line L1M of upper stage DR1 is now supplied by a battery B through a diode D1 and is connected to the lower line L1m of the same stage DR1 through a bootstrap capacity C, and the upper line L2M of lower stage DR2 is supplied directly by battery B. In this case the upper stage DR1 is thus supplied with a voltage V1 = VB - VBED1, where VB is the voltage produced by battery B and VBED1 is the voltage drop across diode D1. The lower stage DR2 is in turn supplied by a voltage V2 = VB. The upper stage DR1 is floating and follows the voltage at output U. Line L1M varies between Vcc + V1 and V1, but the voltage V1 across stage DR1 remains equal to VB - VBED1. This implies that the level translator transistor T3 is subjected to a voltage variable between Vcc + V1 and ground. This is another case wherein it must also be able to withstand high voltages. The general diagram of the driving system of Fig. 4 finally reproduces that of Fig. 3, but utilizing MOS type integrated components as in the case of Fig. 2. The external connections of the driving stages and the mode of operation of the system remain unaltered. With the present invention it is possible to integrate the two driving stages DR1 and DR2 and the level translator transistor T3 of any and all of the driving systems shown as an example in Fig.s 1-4, as well as of any other driving system for power transistors included in a half-bridge circuit, in a single monolithic structure, that is, on a single chip, which includes the two driving stages in parts accomplished with a low voltage technology and the level translator transistor in a part accomplished with a high voltage technology. Fig.s 5 and 6 refer to the monolithic integrated structure of the driving systems having bipolar components illustrated in Fig.s 1 and 3. The above figures show a silicon substrate 1 of type N⁺, on which there is superimposed a first epitaxial layer 2 of type N⁻ having characteristics such as to withstand the maximum power supply voltage applied to the driving system (say, 500 volts). In portions of the epitaxial layer 2 there have been implanted and diffused two separate pockets 3 and 4 of P type, which are provided with P+ lateral vertical portions reaching the top surface of the monolithic structure and are arranged at a lateral distance "d" such as to define an interposed area 25 of the epitaxial layer 2. The above distance and the doping of area 25 are selected so as to insulate said pockets 3 and 4 from one another. Inside pockets 3 and 4 there are implanted respective embedded layers 6 and 7 of type N⁺, on which there have been grown respective portions 8 and 9 of a second epitaxial layer of type N having characteristics such as to withstand the low voltage (say, 20 volts) applied across the two driving stages DR1 and DR2. A further portion 5 of the second epitaxial layer has been grown over area 25 of epitaxial layer 2. The two low-voltage epitaxial portions 8 and 9 are designed for the formation of the internal circuit components of the two driving stages DR1 and DR2, respectively. Pocket 3 is connected to a terminal 10 coincident with the lower line L1m of the upper driving stage DR1 and pocket 4 is connected to ground. During the formation of the internal circuit components of the two driving stages, which is accomplished with techniques known in themselves, there is also formed, against with known techniques, the level translator transistor T3, provided with base 11, emitter 12 and collector 13 regions. The base and emitter regions of transistors T3 are connected to the lower stage DR2 and the collector region of the same transistor T3 is connected to the upper stage DR1 at a point such as to exclude the conduction of diode D2 formed by pocket 3 and the epitaxial layers 25 and 5. Incidentally, that shown in Fig. 5 must be considered merely as a non-limiting example. The different connections are accomplished by means of electrical contacts 14 passing through an upper layer 15 of silicon oxide. As shown in Fig. 6, pocket 4 of the low voltage driving stage DR2 is provided with lateral superficial extensions 20 and 21, with doping P⁻ and P⁻⁻, respectively, which are implanted in the epitaxial layer 5 and completely surround the pocket itself in the way of rings. Said extensions or rings 20 and 21 have the task of holding the voltage of epitaxial layer 5 with respect to insulation pocket 4 with a ground potential, modifying the lines of the electrical field in the above epitaxial layer and thus avoiding the breakage of the N-P junction between area 5 and the adjacent area 41 of pocket 4. In the absence of rings 20 and 21 breakage would occur at a voltage which is lower than that applied to the device. The same Fig. 6 also shows that the base region 11 of transistor T3 is also provided with extensions or rings 22 and 23, whose object is to modify the lines of the electrical field in the epitaxial layer 5 and avoid the breakage of the N-P junction between area 5 and area 11. Fig. 7 in turn refers to the monolithic integrated accomplishment of the driving systems having MOS components illustrated in Fig.s 2 and 4. The differences with respect to the structure of Fig. 5 are very slight and conceptually nonexistent. Simply, as is obvious, there are provided floating gates 16 for the different MOS components. The detail of Fig. 6 is also fully applicable to Fig. 7. It should be noted that Fig.s 5 and 6 obviously show only a part of the entire monolithic integrated structure of the circuits of Fig.s 1-4, more precisely that referring to transistor T3 and to the adjacent extremities of driving stages DR1 and DR2. The remaining part, referring to the driving stages, is in effect considered tobe known art, with no inventive content to it. Fig.s 8 and 9 show a variant of the structure of Fig. 6, which has the base 11 and the emitter 12 regions of transistor T3 again arranged outside the pocket 4 but inside the protection rings 20 and 21 which circumscribe the low voltage driving stage DR2. In this case transistor T3 is without its rings 22 and 23 as their protective function is carried out by rings 20 and 21. That shown in Fig.s 8 and 9, with transistor T3 at the periphery of the area of stage DR2, is a currently preferred embodiment of the present invention. This does not, however, mean that transistor T3 may not be located in a different position, say between one stage and the next as in Fig.s 5-7 or in a more central position of driving stage DR2 or again at any point on the chip. It cannot, on the other hand, be located inside driving stage DR1 because it would be unable to withstand the high voltages in play. It should finally be noted that, whereas up to now monolithic integrated structures have been described based on components of the bipolar or MOS type, it is also possible to provide for the accomplishment of mixed structures with both bipolar and MOS components.

Claims: Monolithic integrated two-stage driving system with a driving signal level translator circuit component for power transistors, comprising a semiconductor substrate (1) of a first type of conductivity and a first epitaxial layer (2) of said first type of conductivity superimposed to said substrate (1), said first epitaxial layer having conductivity characteristics such as to withstand the maximum power supply voltage applied to the driving system, first and second pockets (3, 4) of a second type of conductivity formed in respective portions of said first epitaxial layer (2) at such a mutual lateral distance (d) as to define an intermediate area (25) of said first epitaxial layer (2) which provides for insulation between the pockets (3, 4), respective embedded layers (6, 7) of said first type of conductivity arranged inside said pockets (3, 4), a second epitaxial layer of said first type of conductivity on said first epitaxial layer and having a first and a second portion (8, 9) respectively arranged on said first and second pockets (3, 4) above said embedded layers (6, 7) and each surrounded by vertical portions (19) of the second conductivity type adjacent to the edge of the corresponding pocket and extending throughout the thickness of the second epitaxial layer and a further portion (5) arranged in a further intermediate area between said pockets (3, 4) and above said intermediate area (25) of the first epitaxial layer (2), said second epitaxial layer having conductivity characteristics such as to withstand the low voltage levels applied across the two driving stages, doped regions for circuit components of a first, high voltage stage (DR1) of the driving system formed in said first portion (8) of the second epitaxial layer, doped regions for circuit components of a second, low voltage stage (DR2) of the driving system formed in said second portion (9) of the second epitaxial layer, a first doped portion (11) of the second conductivity type, second and third doped portions (12,13) of the first conductivity type constituting the level translator circuit component (T3) formed in said further portion (5) of the second epitaxial layer, first lateral superficial annular doped regions of the second conductivity type (22, 23) surrounding said first portion (11), of said level translator circuit component (T3) and forming extensions of said first portion (11), and second lateral superficial annular doped regions of the second conductivity type (20, 21) surrounding the vertical portion (19) of the second pocket (4) of said low voltage stage (DR2) and forming extensions of said second pocket (4). Monolithic integrated two-stage driving system with a driving signal level translator circuit component for power transistors, comprising a semiconductor substrate (1) of a first type of conductivity and a first epitaxial layer (2) of said first type of conductivity superimposed to said substrate (1), said first epitaxial layer having conductivity characteristics such as to withstand the maximum power supply voltage applied to the driving system, first and second pockets (3, 4) of a second type of conductivity formed in respective portions of said first epitaxial layer (2) at such a mutual lateral distance (d) as to define an intermediate area (25) of said first epitaxial layer (2) which provides for insulation between the pockets (3, 4), respective embedded layers (6, 7) of said first type of conductivity arranged inside said pockets (3, 4), a second epitaxial layer of said first type of conductivity on said first epitaxial layer and having a first and a second portion (8, 9) respectively arranged on said first and second pockets (3, 4) above said embedded layers (6, 7) and each surrounded by vertical portions of the second conductivity type adjacent to the edge of the corresponding pocket and extending throughout the thickness of the second epitaxial layer and a further portion (5) arranged in a further intermediate area between said pockets (3, 4) and above said intermediate area (25) of the first epitaxial layer (2), said second epitaxial layer having conductivity characteristics such as to withstand the low voltage levels applied across the two driving stages (DR1, DR2), doped regions for circuit components of a first, high voltage stage (DR1) of the driving system formed in said first portion (8) of the second epitaxial layer, doped regions for circuit components of a second, low voltage stage (DR2) of the driving system formed in said second portion (9) of the second epitaxial layer, a base region (11), an emitter region (12) and a collector region (13) constituting the level translator circuit component (T3) formed in said further portion (5) of the second epitaxial layer, the base (11) and the emitter (12) regions of said level translator circuit component (T3) being arranged outside the second pocket (4) but inside lateral superficial annular doped regions of the second conductivity type (20, 21) which circumscribe the low voltage stage (DR2). Monolithic integrated system according to claim 1, characterized in that said substrate (1) is formed by silicon of the type N+. Monolithic integrated system according to claim 1, characterized in that the first pocket (3) of the upper driving stage (DR1) is connected to a terminal (10) coincident with the lower voltage line (L1m) of said upper stage (DR1). Monolithic integrated system according to claim 1, characterized in that the second pocket (4) of the lower driving stage (DR2) is connected to ground. Monolithic integrated system according to claim 1, characterized in that said level translator circuit component (T3) is of bipolar type and wherein said first, second and third doped portions (11, 12, 13) are the base, emitter and collector regions of said level translator, respectively. Monolithic integrated system according to claim 1, characterized in that said level translator circuit component (T3) is of MOS type and wherein said first doped portion (11) comprises the channel region and said second and third portions (12, 13) are the source and the drain regions of the level translator, respectively. Monolithic integrated system according to claim 1, characterized in that said level translator circuit component (T3) is a bipolar transistor and has its collector connected to said upper stage (DR1) so as to exclude a diode conduction between the pocket (3) of the upper stage (DR1) and said epitaxial layers (2, 5) outside the pockets. Monolithic integrated system according to claim 1, characterized in that said driving stages (DR1, DR2) are formed by integrated components of bipolar type. Monolithic integrated system according to claim 1, characterized in that said driving stages (DR1, DR2) are formed by integrated components of MOS type. Monolithic integrated system according to claim 1, characterized in that said driving stages (DR1, DR2) are formed by integrated components of mixed MOS and bipolar types.

Inventors: PALARA SERGIO, PAPARO MARIO, PALARA, SERGIO, PAPARO, MARIO
Applicants: SGS THOMSON MICROELECTRONICS, SGS-THOMSON MICROELECTRONICS S.R.L.
Application year: 1990
Main classification: H01L27
IPC codes: H01L27, H01L21, H03K5