Bipolar type semiconductor device and method of making same

Abstract: A bipolar semiconductor device with a fine structure includes a semiconductor substrate (11) of one conductivity type on which a mesa-shaped projection (14) of opposite conductivity type is provided. The projec­ tion (14) has side walls opposed to each other and serves as a collector region (12). A base region (21) of one conductivity type is provided in one side wall of the projection (14), while a collector contact region (23) is provided in the other side wall thereof. An emitter region (27) of opposite conductivity type is also formed in the base region (21). A base contact layer (181) of polysilicon is provided on a field oxide layer (17) and is in contact with the base region (21) at the edge. In the same manner, a collector contact layer (182) of polysilicon provided on the field oxide layer (17) is in contact with the collector contact region (23) at the edge.

Description: The present invention relates to a bipolar semiconductor device and a method of making the same, and more particularly, to a bipolar semiconductor device used in a semiconductor integrated circuit device suitable for a high-speed logic operation circuit or an analog operation circuit in a high frequency region. With development of fine pattern technology, an integration density of a bipolar semiconductor integrated circuit has been increased, and its parasitic elements have decreased to provide a high-speed operation. In order to reduce dimensions of base and emitter regions to eliminate a capacitance between base and collector regions and unwanted parasitic components such as a base resistance, a transistor for bipolar semiconductor circuits having a structure shown in Figs. 3 and 4 has been proposed. Fig. 3 shows a bipolar transistor having an isolation layer of an oxide film. An N⁺-type buried region 31 is selectively formed in a P⁻-type semiconductor substrate 30, and an N⁻-type epitaxial layer 32 is grown on the substrate surface. After an oxide film (not shown) is formed on the surface of the epitaxial layer 32, a P⁺-type channel stopper 33 is provided at a predetermined position. Using LOCOS (Local Oxidation Of Silicon) techniques, a field oxide film 34 is provided so as to surround the N⁺-type buried region 31 formed in the P⁻-type semiconductor 30, and a region isolation oxide film is formed in the N⁺-type buried region 31 through the N⁻-type epitaxial layer 32. Thereafter, a bipolar transistor having a P-type base region 35 and an N⁺-type emitter region 36 is provided in one epitaxial layer 32 serving as a collector region, and an N⁺-type collector contact layer is formed in the other epitaxial layer. Fig. 4 shows a bipolar transistor having a trench isolation layer. After an N⁺-type buried region 41 is formed in a P⁻-type semiconductor substrate 40, an N⁻-type epitaxial layer 42 is grown on the surface of the P⁻-type semiconductor substrate 40. A trench 44 is provided by means of RIE (Reactive Ion Etching) techniques so as to reach the semiconductor substrate 40 through the epitaxial layer 42 and the buried region 41. A P-type impurity is introduced into the bottom of the semiconductor substrate 40 exposed by the trench 44 so as to form a P⁺-type channel stopper 43 having a high impurity concentration, and the trench 44 is filled with a desired insulator 46 through an oxide film 45. After a field oxide film 47 is formed on the substrate surface by known techniques, a doped polysilicon layer 48 serving as a base contact layer is deposited on the substrate surface. P-type impurity is then diffused in the epitaxial layer 42 to provide a P-type base region 49. The semiconductor substrate is subjected to an oxidation treatment to form an oxide film 51 thereon. Openings are then formed in the oxide film 51. An N⁺-type emitter region 50 and an N⁺-type collector contact layer 52 are formed in the P-type base region 49 and the N⁻-type epitaxial layer 42, respectively, by impurity diffusion from a doped polysilicon layer 53 deposited on the oxide film 51. Thereafter, an emitter electrode 54, a base electrode 55, and a collector electrode 56 are provided on the corresponding polysilicon layers to complete a bipolar transistor. In a bipolar transistor having the structure shown in Figs. 3 and 4, it is possible to decrease the dimensions or size of the field oxide isolation region and base and emitter regions. However, since the collector structure employs the thickness direction of the semiconductor substrate which includes the low impurity concentration region, the buried region and the contact region, it is difficult to reduce the dimensions thereof. In addition, it is difficult to decrease the collector series resistance and the parasitic capacitance between the collector region and the semiconductor substrate. A pnp-transistor known from International Electron Devices Meeting, December 1986, pages 416-419, comprises a base region formed in a mesa-shaped projection of a semiconductor substrate. Emitter and collector regions are formed in opposite side walls thereof and emitter and collector electrodes are in contact with respective polysilicon layers which are in contact with the emitter and collector regions, respectively. It is an object of the present invention to provide a bipolar transistor with a fine structure for bipolar semiconductor integrated circuits for reducing unwanted parasitic components of capacitances to achieve a high speed operation. Another object is to provide a method of making such a bipolar transistor. The bipolar semiconductor device according to the present invention is disclosed in claim 1. A method of manufacturing such a bipolar semiconductor device is described in claim 8. This invention can be more fully understood from the following detailed description when taken in conjunction with the accompanying drawings, in which: Fig. 1 is a sectional view schematically showing a bipolar transistor for semiconductor integrated circuits according to an embodiment of the present invention; Figs. 2A to 2H are sectional views schematically showing a fabrication process of the transistor shown in Fig. 1; and Figs. 3 and 4 are sectional views showing conventional bipolar transistors for semiconductor integrated circuits. Fig. 1 shows an NPN transistor for bipolar semiconductor integrated circuits according to an embodiment of the present invention. Referring to Fig. 1 a P⁻-type silicon substrate 11 comprises a mesa-shaped projection 14 which includes an N-type layer 12 projected from the major surface of the substrate 11 and serving as a collector region and an oxide layer 13 provided on the top of the N-type layer 12. The mesa-shaped projection 14 has flat side walls opposed to each other and includes a P-type base region 21 and an N-type emitter region 27, and an N⁺-type collector contact region 23, respectively. A field oxide layer 17 is formed in the P⁻-type substrate 11 so as to surround a pn junction between the N-type mesa-shaped projection 14 and the P⁻-type substrate 11. A polysilicon layer 181 doped with a P⁺-type impurity is provided on the field oxide layer 17 and connected to the side portion of the base region 21 to constitute a base contact layer, and a polysilicon layer 182 doped with an N⁺-type impurity is provided on the field oxide layer 17 and connected to the side portion of the collector contact region 23 to form a collector contact layer. An oxide film 25 is formed on the surfaces of the polysilicon layers 181 and 182, and base and collector electrodes 28 and 29 are provided through openings. An N⁺-type polysilicon layer 26 is deposited on one side wall of the mesa-shaped projection 14 so as to cover a part of the oxide layer 13 and the oxide layer 25, and an N-type emitter region 27 is produced by the impurity diffusion from the polysilicon layer 26. Note that the dimensions, e.g., the length and the width of the mesashaped projection 14 can be changed according to various characteristics such as current and voltage characteristics, the breakdown voltage of the bipolar transistor, and the like. As has been described above, in the bipolar transistor according to the present invention, using the side walls of the mesa-shaped projection 14 opposed to each other, i.e., the side walls along a direction of thickness of the silicon substrate 11, the emitter region 27, base region 21, and collector contact region 23 are formed in such a manner that the emitter/base junction, the base/collector junction and the collector contact surface are substantially perpendicular to the silicon substrate 11. Accordingly, unwanted influence among transistors provided in the mesa-shaped projections can be prevented. Further, bipolar transistors with the fine structure can be provided, thereby obtaining high density bipolar semiconductor integrated circuits. In addition, the collector series resistance and the parasitic capacitance between the collector region and the silicon substrate can be reduced to achieve the high speed operation. A method of making the NPN transistor will be described below with reference to Figs. 2A to 2H. An N-type layer 12 serving as a collector region and having an impurity concentration of 10¹⁹⁻²⁰ cm⁻³ is formed to a thickness of 1.0 µm on a P-type silicon substrate 11 having an impurity concentration of 10¹⁴⁻¹⁵ cm⁻³ by means of epitaxial growth or ion implantation techniques, and a silicon oxide layer 13 is formed on the surface of the N-type layer 12. The silicon oxide layer 13 is etched to a width of approximately 1 µm by means of lithography and RIE (Reactive Ion Etching) techniques. Using the silicon oxide layer 13 as a mask, the N-type layer 12 is selectively removed so as to reach the P-type substrate 11, thereby providing a mesa-shaped projection 14 including the N-type layer 12 and the silicon layer 13, as shown in Fig. 2A. As shown in Fig. 2B, a silicon oxide layer 15 and a silicon nitride layer 16 are successively formed on both side walls of the mesa-shaped projection 14 along a thickness direction of the P-type silicon substrate 11. As shown in Fig. 2C, a field oxide layer 17 having a thickness of 300 nm to 500 nm (3,000 to 5,000 Å) is formed in the silicon substrate 11 so as to surround a pn junction between the silicon substrate 11 and the N-type layer 12. The silicon nitride layer 16 and the silicon oxide layer 15 are successively removed from the substrate surface. As shown in Fig. 2D, a non-doped polysilicon layer 18 is deposited on the substrate surface, and is coated with a resist layer 19. The resist layer 19 is etched until the surface of the mesa-shaped projection 14 is exposed. The exposed polysilicon layer 18 is selectively removed, leaving the polysilicon layer 18 on both side walls of the N-type layer 12 and on the field oxide layer 17. Thereafter, as shown in Fig. 2E, the right side portion of the substrate surface including the mesa-shaped projection 14 is masked with a resist layer 20, and a P-type impurity is ion-implanted into a side wall A of the mesa-shaped projection 14 from an oblique direction, thereby providing a P-type base region 21 having a depth of the order of 0.3 µm and a surface impurity concentration of the order of 10¹⁸ cm⁻³. At this time, the P-type impurity is also introduced into the polysilicon layer 18 to obtain the P-type polysilicon layer 181. Furthermore, as shown in Fig. 2F, a left side portion of the substrate surface including the mesa-shaped projection 14 is covered with a resist layer 22, and an N-type impurity is ion-implanted into the side wall B of the mesa-shaped projection 14 from an oblique direction, thereby forming an N-type collector contact region 23 having a depth of the order of 0.3 µm and a surface impurity concentration of the order of 10¹⁹⁻²⁰ cm⁻³. In this process, the N-type impurity is introduced into the polysilicon layer 18 to obtain the N-type polysilicon layer 182. As shown in Fig. 2G, a silicon oxide layer 25 is formed on both the P-type polysilicon layer 181 and the N-type polysilicon layer 182 by thermal oxidation or CVD techniques. In this case, the side walls A and B of the mesa-shaped projection 14 are partially exposed by etchback techniques using a resist layer. Thereafter, as shown in Fig. 2H, a polysilicon layer 26 containing an N-type impurity by an impurity concentration of approximately 10²⁰ cm⁻³ is deposited so as to cover the exposed base region 21 and the silicon oxide layer 13 provided on the top of the mesa-shaped projection 14, and the N-type impurity is diffused into the base region 21 to form an emitter region 27 having a depth of approximately 0.1 µm. The polysilicon layer 26 is used as an emitter electrode. An electrode is provided by known techniques on the p-type and n-type polysilicon layers 181 and 182 connected to the p-type base region 21 and the n-type collector contact region 23, respectively. In addition, the substrate surface is desirably covered with a surface passivation layer composed of a PSG (Phosphor Silicate Glass) layer, a composite layer provided by the PSG layer and an SiN layer, and the like. Reference signs in the claims are intended for better understanding and shall not limit the scope.

Claims: A bipolar semiconductor device including a semiconductor body comprising a semiconductor substrate (11) of a first condutivity type wherein the said semiconductor body comprises at least one mesa-shaped projection (14) departing therefrom and having two flat side walls opposed to each other and a top surface, a collector region (12) of a second conductivity type opposite to said first conductivity, located in said mesa-shaped projection (14) and exposed at both of said two side walls and at the top of said mesa-shaped projection (14), a pn junction exposed at said both side walls being formed between said collector region (12) and said semiconductor substrate (11), a base region (21) of said first conductivity type located in said collector region (12) and exposed at one of said side walls (A) of said mesa-shaped projection (14), and emitter region (27) of said second conductivity type located in said base region (21) and exposed at said one of said side walls (A), a collector contact region (23) of said opposite conductivity type located in said collector region and exposed at the other side wall (B) of said mesa-shaped projection (14), an emitter-base pn junction being formed between the emitter and base regions, and a base-collector pn-junction being formed between the base and collector region, a field oxide layer (17) located on said semiconductor substrate (11) and surrounding the said pn junction formed between said semiconductor substrate (11) and said collector region (12), a doped polycrystalline semiconductor layer (181) of said first conductivity type located on said field oxide layer (17) and contacting said base region (21) at the part thereof exposed at said one of said side walls (A), and a doped polycrystalline semiconductor layer (182) of said second conductivity type located on said field oxide layer (17) and contacting said collector contact region (23) at the part thereof exposed at said other side wall (B). The bipolar semiconductor device according to claim 1, characterized in that the said top surface of said mesa-shaped projection (14) is covered with an insulating layer (13). The bipolar semiconductor device according to claim 1, characterized in that each of said doped polycrystalline semiconductor layers (181, 182) is covered with an insulating layer (25). The bipolar semiconductor device according to claim 3, characterized in that a doped polycrystalline semiconductor layer (26) of said second conductivity type contacts said emitter region (27) at the part thereof exposed at said one of said side walls (A) and overlaps said insulating layers (13, 25). The bipolar semiconductor device according to claim 1, characterized in that a portion of said emitter-base junction, a portion of said base-collector junction and a portion of the collector contact region interface with the collector region (12) are approximately perpendicular to a main plane of said semiconductor body. The bipolar semiconductor device according to claim 1, characterized in that the device is covered with a passivation layer composed of a PSG layer and/or a SiN layer. A bipolar integrated circuit comprising a bipolar semiconductor device according to claim 1. A method of making a bipolar semiconductor device as claimed in one of the claims 1 to 6, comprising the steps of preparing a semiconductor substrate (11) of a first conductivity type, forming at least one mesa-shaped projection (14) departing from said semiconductor substrate (11), said mesa-shaped projection (14) having two flat side walls opposed to each other and a top surface and including a collector region (12) of a second conductivity type opposite to said first conductivity and exposed at both of said two side walls and at the top of said mesa-shaped projection (14), a pn junction exposed at said both side walls being formed between said collector region (12) and said semiconductor substrate (11) and an insulating layer (13) being formed on said top surface of said mesa-shaped projection (14), selectively oxidizing said semiconductor substrate (11), thereby providing a field oxide layer (17) surrounding said pn junction formed between said semiconductor substrate (11) and said collector region (12), depositing a non-doped polycrystalline semiconductor layer (18) on said field oxide layer (17), said non-doped polycrystalline semiconductor layer (18) being in physical contact with said collector region (12) at both of said side walls of said mesa-shaped projection (14), introducing an impurity of the first conductivity type into one of said side walls (A) of said mesa-shaped projection (14) and at the same time into a portion of said non-doped polycrystalline semiconductor layer (18) in contact with said one of said side walls, thereby providing both a base region (21) of the first conductivity type and a polycrystalline base contact layer (181) of the first conductivity type, introducing an impurity of the second conductivity type into the other side wall (B) of said mesa-shaped projection (14) and at the same time into a portion of said non-doped polycrystalline semiconductor layer (18) in contact with said other side wall, thereby providing both a collector contact region (23) of the second conductivity type and a polycrystalline collector contact layer (182) of the second conductivity type, forming an insulating layer (25) on said doped polycrystalline semiconductor layers (181, 182), depositing a doped polycrystalline semiconductor layer (26) of the second conductivity type on said base region (21), said doped polycrystalline semiconductor layer (26) overlapping both said insulating layer (13) and the portion of said insulating layer (25) formed on said polycrystalline base contact layer (181), and diffusing an impurity of the second conductivity type from said doped polycrystalline semiconductor layer (26) of the second conductivity type into said base region (21), thereby providing an emitter region (27) therein.

Inventors: HIRAKAWA KENJI C O INTELLECTUA, HIRAKAWA, KENJI, C/O INTELLECTUAL PROP. DIVISION
Applicants: TOSHIBA KK, KABUSHIKI KAISHA TOSHIBA
Application year: 1990
Main classification: H01L29
IPC codes: H01L29, H01L21, H01L27