METHOD AND APPARATUS FOR COMPILING DEFORMABLE, SUBSTANTIALLY CYLINDRICAL BODIES, PARTICULARLY TAMPONS AND FOR PACKING THEM

Abstract: Method and apparatus for compiling deformable, substantially cylindrical bodies and for packing them, comprising vibrating said bodies being positioned at pile delivery substantially parallel adjacent and superposed to each other and being aligned in at least one row of parallelly positioned bodies adjacent to each other, whereafter this row is loaded into a substantially parallelepipedic magazine (6) that is substantially spaceless charged with bodies and thereafter transferred to a magazine discharge station (E) and positioned below a substantially similar transfer magazine (12), into which the bodies are transferred and which is thereafter transversely shifted above a reception space (14) for said bodies into which the bodies enter by gravity and are divided into streams moving downwardly into the area of two or more adjacent discharge devices (17) from which the bodies being compiled to predetermined groups are conveyed at the same time into cups of a cup conveyer.

Description: Method and apparatus for compiling deformable, substantially cylindrical bodies, particularly tampons and for packing them The invention relates to a method and an apparatus for co - piling deformable, substantially cylindrical bodies, particularly tampons, and for packing them. During manufacturing of cylindrical bodies, like tampons, the bodies discharged from the manufacturing machine are generally led to a shaking or vibration compartment in which the bodies being parallel to each other and superposed are aligned in a row at the bottom of said compartment transverse to the longitudinal direction of the bodies. Thereafter, this series of bodies is directly shifted into a package box by means of a slide. But this cyclic operation is relatively slow so that the packing efficiency per time unit is low. It is an object of the invention to provide a method and an apparatus of the above-mentioned type by which the bodies discharged from the manufacturing machine can be compiled in such a manner that a substantially enhanced packing efficiency at substantially full automatic operation can be achieved. The method according to the invention for compiling sub¬ stantially cylindrical bodies, particularly tampons, and for packing them, comprising vibrating said bodies being substantially parallelly stacked and superposed to each other and aligning at least one row of adjacent parallel bodies, whereafter this row is shifted in longitudinal direction of said bodies and fed to a reception means, is characterized in that said row of aligned bodies is placed in a substantially parallelepipedic magazine through a narrow side of said magazine adapted to the length of said bodies, that said magazine is substantially spaceless charged with a plurality of body rows, whereafter said magazine is transferred to a magazine discharge station and positioned below a substantially similar transfer magazine, that thereafter the bodies are shifted from said magazine upwardly into said transfer magazine which is then moved in transverse direction through a reception space for said bodies with its narrow side being adapted to the length of said bodies which enter said reception space by gravity and are divided into streams moving downwardly into the region of two or more adjacent discharge devices from which said bodies compiled to prederter ined groups are shifted at the same time into cups of a cup conveyer. The subject matter of the invention also comprises an apparatus for carrying out said method having a shaking compartment which is supplied by the manufacturing machine of the bodies, which shaking compartment is open in its bottom area for the passage of a slide which is transversely movable to said compartment, each of the lowermost rows of bodies being cyclically shiftable into a reception means; said apparatus is characterized in that said reception means is a substantially parallelepipedic magazine being chargeable without interstices with a plurality of body rows through a narrow side adapted to the length of the bodies, wherein said magazine is provided with an adjustable bottom which is forceably retained in the side portions of said magazine, and that said magazine is suspended with its upper side in a frame structure receiving a row of magazines being tandem joined below a pressure stamp, the pressure surface of it corresponding to the surface of the inner cross section of said magazine and being movable against said magazine in fixed-cycle operation to press one body row into said magazine at a time. 10 According to a further embodiment of the invention, the apparatus is characterized in that parallel tracks are provided for receiving said loaded magazine transferred from said frame structure, that at the upper side of the ! 5 tracks two transfer magazines connected to each other are each transversely shiftable between a first position in which the bodies are moved out of said magazine upwardly into said associated transfer magazine, and a second position in which the loaded transfer magazine discharges 2 ^ the bodies to a reception means being mounted at the lower side of said track and through which the bodies can be supplied to a plurality of adjacent discharge devices by forming groups of bodies. 25 Thus, the invention in a simple manner achieves a continuous working cycle of the packing operation by which a great drive through-put per time unit is assured. By means of the apparatus according to the invention which takes little space, bodies of different diameters can be 3 ^ packed in boxes of different size. • Further features of the invention are disclosed more in detail by means of an example of an embodiment and by reference to the drawings as following: 35 FIG. 1 shows a schematic front view of a magazine charging station of an apparatus according to the invention, FIG. 2 shows an enlarged cross section through a portion of the station according to line II-II of FIG. 1, FIG. 3 shows an enlarged plan view of a portion of said station of FIG. 1, and 10 FIG. 4 shows a schematic perspective view of a station for a groupwise discharge of bodies to be packed. A shaking compartment 1 which can vibrate in a horizontal * direction and which is only indicated in FIGS. 2 and 3 is, from the right side in FIG. 3, charged with tampons T from a tampon manufacturing machine, not shown. The tampons are conveyed within the shaking department downwardly to a support 2 and to an area of, for instance, a pneumatically 2 ^ activatable slide 3 in such a manner that they are positioned in a transverse row parallel to each other. Sidewalls 1' of the shaking compartment 1 are provided with passage slots 1' ' at the bottom side for said slide 3 by means of which each of the lowermost rows of tampons 25 positioned on said support 2 and superposed within said shaking compartment is shifted into a guide 4 in a hori¬ zontal direction at one working stroke. This guide 4 receives two tampon rows at a time being positioned in series at the next working stroke of the slide 3, each 30 front row being in front of the feed direction according to arrow P in FIG. 2, is moved from guide 4 into a passage opening 2 ' of said support 2 within the region of a vertically movable stamp 5. The opening 2 1 is aligned with the entrance opening of a parallelepipedic magazine 6 35 positioned below said support 2. The magazine 6 is suspended from tracks 7' of a frame structure 7 by means of 1 profiles 6* which are mounted at the upper end of the sidewall of the magazine 6, which frame structure 7 can re¬ ceive a plurality of magazines being arranged in series. The stamp 5 being shiftable in a guide 5' and, for in- 5 stance, pneumatically operable, presses at a time one transverse row of tampons into said magazine 6 at its working stroke. The magazine 6 has an adjustable bottom 8 which is vertically movable in side portions 9 of said magazine and secured therein against movement by means of ( - ) schematically indicated springs 10 of a predetermined and/or adjustable resistance. As shown in FIG. 3, the tampons positioned on the support 2 within the shaking compartment 1 are separated by vertical 5 divider plates 1' ' ' . Furthermore it can be seen from this figure that the longitudinal extension of said shaking com¬ partment 1 and said slide 3, respectively, is greater than the corresponding dimension of said magazine 6 and that the guide 4 is provided with sidewalls ' converging to the ma¬ 0 gazine in feed direction P. In this manner, a sufficient vibration space is left for the shaking compartment and a spaceless sequence of tampons is assured before their sup¬ ply to the magazine. 5 According to FIG. 1 the magazine 6 hanging from said paral¬ lel tracks 7' of the frame structure 7 is to a predetermined level or completely supplied with tampons superposed in layers. Thereafter, the magazine 6 supplied with tampons can be conveyed to a magazine discharge or 0 packing station E shown in FIG. 4 by means of a transport car, not shown, which can receive a plurality of magazines positioned in a row, or by means of guide tracks, etc. In this discharge station E each of the foremost magazines 5 6 of the magazine row being filled and open at its upper side is lifted in vertical direction against a pair of horizontal tracks 11 and retained in engagement therewith. D • At the upper side of said pair of tracks 11 is positioned a transfer magazine 12 associated to and substantially similarly formed as said magazine 6 wherein a bottom 13 of said transfer magazine 12 guided in the side portions of said magazine but vertically freely adjustable is in a lowered position in the first place. Said transfer magazine 12 is movable along the longitudinal direction of said tracks 11. The tampons are transferred from said magazine 6 to said transfer magazine 12 by means of the vertically ad¬ justable magazine bottom 8 and a pressure means engaging said magazine bottom, being not shown, whereby said bottom 13 is moved upwardly. Thereafter, the transfer magazine 12 filled with tampons is moved along the longitudinal direction of said tracks 11 into the area of a tampon- receiving and discharging apparatus. This receiving and discharging apparatus is provided with a reception space 14 for the tampons at the lower side of said tracks 11, wherein the cross section of the entrance of said reception space corresponds to the cross section of the magazine. The tampons are pressed by the weight of the magazine bottom 13 downwardly into said reception space. The reception space 14 has narrow side walls 14' converging at first downwardly and thereafter diverging again. In said reception space 14 are provided three guide means being horizontally spaced and having the form of horizontal impingement plates 15 the middle one of which is positioned somewhat higher than those being positioned at its sides. The impingement plates 15 divide the tampon stream into four adjacent part streams which flow again together below said plates 15 in such a manner that the tampon stream is loosened up and the tampons are guided in each of several vertical partitions 16 adjacent to each other. Said partitions 16 are associated with three discharging devices 17 projecting from the front side of the reception space 14 and in which two or more rows of a predetermined number of tampons are superposed each time. The associated groups of tampons are discharged from said discharge devices 17 into each cup of a cup chain, not shown, passing in front of said discharge devices 17, wherein the tampons are conveyed by means of said cup chain to boxes into which they are packed. As shown in FIG. 4, there are provided reception means for the tampon magazines 6 at both sides of said tampon discharge devices 17. Thus the tampon magazines 6 can be fed at two parallel rows. The transfer magazine 12 is connected to an adjacent transfer magazine 12' such that one transfer magazine is loaded at a time, whilst the other is discharged at the same time. In this manner a continuous operation of the discharge devices 17 is achieved by trans¬ ferring one empty transfer magazine at a time into a receiving position and at the same time transporting one transfer magazine charged with tampons to the area of the reception space 14. Said shifting of the transfer magazines can be realized either by hand or automatically. The size of each of said discharge devices 17 can be varied, if necessary, to adapt the number of tampons to be compiled into one group to the desired package size. Above the invention has been described by means of an apparatus for packing tampons but it is understood that the invention can also be used in connection with other defor¬ mable cylindrical bodies or rows to be packed groupwise.

Claims: Claims 1. A method for compiling deformable, substantially cylindrical bodies, particularly tampons, and for packing them, comprising vibrating said bodies being substantially parallelly stacked and superposed to each other and aligning at least one row of adjacent parallel bodies, whereafter this row is shifted in 0 longitudinal direction of said bodies and fed to a reception means, characterized in that said row of aligned bodies is placed in a substantially parallelepipedic magazine through a narrow side of said magazine adapted to the length of said bodies, that said magazine is substantially spaceless charged with a plurality of body rows, whereafter said magazine is transferred to a magazine discharge station and positioned below a substantially similar transfer magazine, that thereafter the bodies are ^ shifted from said magazine upwardly into said transfer magazine which is then moved in transverse direction through a reception space for said bodies with its narrow side being adapted to the length of said bodies which enter said reception space by gravity and are 5 divided into streams moving downwardly into the region of two or more adjacent discharge devices from which said bodies compiled to predetermined groups are shifted at the same time into cups of a cup conveyer. 0 An apparatus for carrying out said method according to claim 1, having a shaking compartment being fed from the manufacturing machine of the bodies and open in its bottom area for the passage of a slide which is transversely movable to said compartment, each of the 5 lowermost rows of bodies being cyclically shiftable into a reception means, characterized in that said re¬ ception means is a substantial parallelepipedic magazine (6) being chargeable without interstices with a plurality of body rows through a narrow side adapted to the length of the bodies, wherein said magazine is * provided with an adjustable bottom (8) which is forceably retained in the side portions (9) of the ma- « 5 gazine and that said magazine (6) is suspended with its upper side in a frame structure (7) receiving a row of magazines being tandem joined below a pressure stamp (5) , the pressure surface of it corresponding to the surface of the inner cross section of said 10 magazine and being movable against said magazine in a fixed-cycle operation to press one body row into said magazine at a time. 3. Apparatus according to claim 2, characterized in that 15 parallel tracks (11) are provided for receiving said loaded magazine (6) being transferred from said frame structure (7) , that at the upper side of the tracks two transfer magazines (12, 12') connected to each other are each transversely shiftable between a first 20 position in which the bodies are moved out of said magazine (6) upwardly into said associated transfer magazine (12, 12') , and a second position in which said loaded transfer magazine discharges the bodies to a reception means (14) being mounted at the lower side 25 of said tracks, and through which the bodies can be supplied to a plurality of adjacent discharge devices (17) by forming groups of bodies. Apparatus according to claim 3, characterized in that 30 said reception means (14) has side portions (14') which are at first converging and thereafter diverging and that impingement plates (15) are mounted at a di¬ stance to each other in said reception means and that said impingement plates (15) loosen up the streams of 35 bodies and lead them to said adjacent discharge device (17).

Inventors: PESENDORFER FRITZ, SCHRAFFL JOSEF, SCHRATTER KARL, ZORZI JOSEF, PESENDORFER, FRITZ, SCHRAFFL, JOSEF, SCHRATTER, KARL, ZORZI, JOSEF
Applicants: MCNEIL PPC INC, MCNEIL-PPC, INC.
Application year: 1990
Main classification: B65B19
IPC codes: A24C5, B65B19, B65B35