Radial tyre for passenger cars

Abstract: The present invention provides radial tyres which exhibit physical properties in the shaded area of Figure 1 and which are therefore particularly suitable for passenger cars equipped with the anti-lock brake system. The radial tyres of the present invention comprise a tread wherein the tread has a tan δ peak temperature of -40 to -5°C, a one side half width (W/2) near the tan δ peak temperature of 25° or less and a JIS-A hardness of 56 to 72; the tan δ peak temperature and one side half width being obtained from a viscoelasticity (tan δ) temperature distribution curve which is determined using a viscoelastic spectrometer at a frequency of 10 Hz, an initial strain of 10%, an amplitude of ±0.25% and a temperature elevating rate of 2°C/min.

Description: The present invention relates to a radial tyre for passenger cars. Particularly, it relates to a radial tyre for passenger cars having anti-lock braking systems. Passenger cars now have very high performance, because many improvements have been made to engines and other mechanical and electrical elements of the cars. For example, the power output of engines is enhanced and body weight is reduced. Also, starting, accelerating and cornering properties are significantly improved. This progress requires an improvement in braking properties so that cars safely stop on every road condition, i.e. dry roads, wet roads, different friction road and slippery roads (e.g. ice and snow surfaces). With a conventional braking system, on a slippery surface such as an ice surface, tyres are locked immediately the brakes are applied, and the car can become out of control. This is very dangerous. Anti-lock brake systems (ABS) therefore have been employed since 1978. These may be mechanical or electronic systems in which the brakes are released as soon as a tyre locks. ABS can safely stop a car in any road condition without disturbing the car conditions and causing instability or loss of control. On the other hand, Figure 1 shows the relation between the slip ratio of a tyre and both friction coefficient and cornering force. As is apparent from Figure 1, the slip ratio gives a maximum value at a certain point at which braking is most effective. The anti-lock brake system controls the slip ratio of tyres to keep them near their maximum value. By contrast,, the cornering force curve has a maximum value at zero slip ratio and reduces as the slip ratio increases. When a tyre is completely locked (i.e. 100% slip ratio), the cornering force is zero, thus causing loss of vehicle control. If both friction coefficient and cornering force are taken into consideration, it is preferred that the maximum value of friction coefficient is present at a lower slip ratio in view of cornering force, but if it is present at very low slip ratio (e.g. less than 10%), it becomes very difficult to control braking. As a result, it is preferred that a maximum value of the friction coefficient is present at a slip ratio of 10 to 20%, as shown by the diagonal area in Figure 1. Radial tyres which have these properties are thus particularly suitable for passenger cars equipped with anti-lock braking systems. It is thus an object of the present invention to provide a radial tyre which exhibits performance properties in the shaded area of Figure 1 and which is therefore particularly suitable for passenger cars equipped with anti-lock braking systems. Accordingly the present invention provides a radial tyre for passenger cars comprises a tread and a sidewall, the tread formed from a rubber composition comprising a rubber component, a reinforcing material and a vulcanising agent characterised in that the rubber component contains at least 80% by weight of solution-polymerised styrene butadiene rubber which has a styrene content of 15 to 38% by weight and a vinyl content in the butadiene portion of 20 to 75% by weight and a random styrene distribution and the tread has a tan δ peak temperature of -40 to -5°C, a one side half width (W/2) near the tan δ peak temperature of 25 deg or less and a JIS-A hardness of 56 to 72, said tan δ peak temperature and one side half width (W/2) being obtained from a viscoelasticity ( tan δ ) temperature distribution curve which is determined using a viscoelastic spectrometer at a frequency of 10Hz, an initial strain of 10%, and an amplitude of ± 0.25% and a temperature elevating rate of 2°C/min. Further aspects of the invention will be apparent from the following description, by way of example only, in conjunction with the attached drawings in which: Figure 1 shows the relationship between slip ratio of tyres and both friction coefficient and cornering force; Figure 2 shows an example of a viscoelasticity temperature distribution curve for explaining the viscoelasticity ( tan δ ) peak temperature and one side half width. The viscoelasticity temperature distribution curve for a tyre tread rubber compound may be obtained using a viscoelastic spectrometer (available from Iwamoto Manufacturing Co Ltd). The test is carried out at a frequency of 10 Hz, an initial strain of 10%, an amplitude of ±0.25% and a rate of increasing temperature of 2°C/min. Figure 2 shows an example of a general viscoelasticity temperature distribution curve determined at the above conditions. In Figure 2, the abscissa shows temperature and the ordinate shows viscoelasticity ( tan δ ). The viscoelasticity peak temperature is indicated by Tg. The one side half width is indicated as W/2 and is the value for the distance between two points where the line 1/2 peak viscoelasticity ( tan δp ) is crossed with both the perpendicular line at Tg and the plotted curve. Radial tyres are generally composed of a tread and a sidewall, but in the present invention the tread has certain specified properties. The tread also may have a JIS-A hardness of 56 to 72, preferably 60 to 68. If the hardness is less than 56, the rubber is so soft that cornering power and cornering force are lower and it is difficult to turn the vehicle. If it is more than 72, the rubber is so hard that ride comfort becomes poor. Also, the contact area between the road and the tyre is lowered, thus lowering the grip properties of the tyre. The tread is prepared from a rubber composition which comprises a rubber component, a reinforcing material and a vulcanising agent. The method for producing the tread of the present invention is known to persons skilled in the art, but the adjustment of the physical properties as mentioned above is generally conducted by selecting rubber components, crosslinking agents, and amounts of crosslinking agents, vulcanising time and the like. If Tg is less than -40°C, braking properties and turning properties are deteriorated. If Tg is more than -5°C, grip properties on winter roads significantly deteriorate. If the half width is more than 25°, then the slip ratio which indicates the maximum friction degree increases to more than 20% and does not accomplish the object of the present invention. The rubber component suitable for the tread of the present invention contains at least 80% by weight of a solution-polymerised styrene butadiene rubber which has a styrene content of 15 to 38% by weight and a vinyl content in the butadiene portion of 20 to 75% by weight and which has a random styrene distribution. If the styrene content is outside the above range, the Tg is not within the range of -40 to -5°C. If the vinyl content in the butadiene portion is less than 20%, the Tg is less than -40°C and this is undesirable because of poor braking properties. If the vinyl content is more than 75%, the rubber strength is deteriorated to give a poor wear resistance and poor tread groove cracking resistance. If the styrene distribution is not random, thus if some styrene-block portion or styrene-continuous portion is present, then the half width (W/2) is more than 25°. The reinforcing material of the rubber composition is one which is used for tyre treads, for example carbon black. The carbon black preferably has a particle size of 15 to 35 micrometer. Particle sizes of less than 15 micrometer increase exothermic heat and rolling resistance and those of more than 35 micrometer reduce wear resistance and grip properties. The vulcanising agent is generally sulfur, but others (e.g. organic peroxides) may be used. The rubber composition may contain additives, such as wax, oil, antioxidant, filler, vulcanisation accelerator and the like. EXAMPLES The present invention is illustrated by the following Examples which, however, are not to be construed as limiting the invention to their details. Example 1 Synthetic rubber having the characteristics as shown in Table 1 was employed and a rubber composition was prepared from the ingredients and amounts as shown in Table 2. A tyre of 225/50R16 size was prepared with a tread of the rubber composition. A slip ratio of a maximum friction coefficient was obtained from the friction coefficient - slip curve. A braking test and turning test were carried out on a wet road with an anti-lock brake system car (ABS car) and a non-ABS car, with these tyres. The results are shown in Table 3. The tyre tread was tested on a JIS-A hardness meter and the results also are shown in Table 3. A rubber sample (4mm x 2mm x 40mm) was taken from the tread and tested on a spectrometer available from Iwamoto Manufacturing Co Ltd, to obtain a viscoelasticity temperature distribution curve. The measured viscoelasticity peak temperature and one side half width are shown in Table 3. An evaluation of the tyre was conducted as follows: 1. Slip ratio (%) at which Max µ is present A slip ratio and friction coefficient (µ) curve was obtained using a special tractor at a tyre inflation pressure of 2.4Kgf/cm², a load of 350 Kgf and a speed of 40Km/h. Max µ was obtained from the curve. 2. Brake index The speed of a 2,000cc ABS test car having the tyres of the present invention at an inflation pressure of 2.4Kgf/cm² was reduced from 40Km/h to 20Km/h to obtain a retardation. The numbers in Table 3 are indexes which are calculated with the tyre of Sample A set at 100. The roads for tests (1) and (2) were an asphalt road of Skid Number of about 50 and a concrete road of Skid Number of about 35. 3. Turning properties A 2,000cc test car was driven by an experienced test driver with the tyres of the present invention in a turning test on an asphalt surface at a diameter of 50m. After driving, the feel of turning was evaluated on a basis of five grades. The larger the number, the better the feeling. 4. Rolling resistance Rolling resistance was determined using a rolling resistance tester at a speed of 80Km/h, an inflated pressure of 2.4Kgf/cm² and a load of 350 Kgf. The numbers in Table 3 are indexes which are calculated as the tyre of Sample A being 100. The smaller the number, the better the rolling resistance. As is apparent from Table 3, the one side half widths of the Examples of the invention are smaller than those of the Comparative Examples, and the Max µ is within the slip ratio range of 10 to 20%. The wet braking properties and turning properties of the inventive Examples are superior on the ABS car. Since the tyre of sample C has higher Tg and hardness, its braking properties are poor. The tyre of sample D has poor braking properties because of low Tg. The tyre of sample E has poor rolling resistance. Example 2 This shows tyres prepared from a mixture of synthetic rubbers. The rubbers employed and ingredients are those given in Tables 1 and 2. Tyres were prepared as generally described in Example 1 and the evaluations were also conducted as generally described in Example 1. As is apparent from Table 4, in the case where a mixture of styrene butadiene rubbers having different Tg was employed, the one side half widths become higher and the slip ratios indicating Max µ become higher, thus deteriorating braking properties. Example 3 This shows tyres prepared from a solution polymerised SBR having a random styrene distribution and a solution polymerised SBR having some styrene succession portions. The rubbers employed and ingredients are based on Tables 1 and 2. Tyres were prepared as generally described in Example 1 and the evaluations were also conducted as generally described in Example 1. As is apparent from Table 5, the SBR having random styrene distribution imparts good properties, but the SBR having some styrene succession distribution imparts poor braking properties with an ABS car. Comparative Example Example Sample No. O P Oil extended SBR (L) 137.5 (F) 137.5 Tan δ peak temperature (°C) -14 -14 One side half width W/2(deg) 67 16 Hardness JIS-A 78 65 Tan δ 70 °C 0.348 0.346 Tyre properties Wet asphalt roads Slip ratio (%) at Max µ 30 12 Brake index of ABS car 96 105 Brake index of non ABS car 99 103 Turning properties 4 5 Wet smooth concrete roads Slip ratio (%) at Max µ 40 15 Brake index of ABS car 89 108 Brake index of non ABS car 100 102 Rolling resistance 104 102

Claims: A radial tyre for passenger cars comprising a tread and a sidewall, the tread formed from a rubber composition comprising a rubber component, a reinforcing material and a vulcanising agent characterised in that the rubber component contains at least 80% by weight of solution-polymerised styrene butadiene rubber which has a styrene content of 15 to 38% by weight and a vinyl content in the butadiene portion of 20 to 75% by weight and a random styrene distribution and the tread has a tan δ peak temperature of -40 to -5°C, a one side half width (W/2) near the tan δ peak temperature of 25 deg or less and a JIS-A hardness of 56 to 72, said tan δ peak temperature and one side half width (W/2) being obtained from a viscoelasticity ( tan δ ) temperature distribution curve which is determined using a viscoelastic spectrometer at a frequency of 10Hz, an initial strain of 10%, and an amplitude of ± 0.25% and a temperature elevating rate of 2°C/min. A radial tyre according to claim 1 characterised in that said reinforcing material is carbon black having a particle size of 15 to 35 micrometer. A radial tyre according to claim 1 or 2 characterised in that said vulcanising agent is sulfur. A radial tyre according to claim 1, 2 or 3 characterised in that said rubber composition further contains was, oil, antioxidant, filler and vulcanisation accelerator.

Inventors: KIKUCHI NAOHIKO, SAITO YUICHI, KIKUCHI, NAOHIKO, SAITO, YUICHI
Applicants: SUMITOMO RUBBER IND, SUMITOMO RUBBER INDUSTRIES LIMITED
Application year: 1990
Main classification: B60C11
IPC codes: B60C1, B60C11