A structural improvement for main shaft of tooling machine

Abstract: A machine tool has a power-transmitting interface (102) inclined downwards at an angle of 45° to the vertical, a tool head (106) having a face (107) parallel to the tool axis (108), and interposed between them an auxiliary section (103) having power-­ transmitting faces (104,105) inclined at 45° to one another, the power shafts passing perpendicularly through the interfaces and the auxiliary section and the tool head being continuously rotatable through 360° and lockable in any relative position. When the tool head is arranged with the tool axis horizontal a shaft-receiving hole (111) allows a cutter bar (112) to be supported between the tool head and the shaft-receiving hole, and means (113) is provided for the attachment of steady feet (114) for the cutter bar. The auxiliary section and tool head may be carried on a ram head (101).

Description: The present invention relates to a structural improvement in main shafts of ram-type tooling machines, mainly based upon two coupling interfaces inclined at 45° to each other which permit 360° rotary positioning and allowing forward, backward, leftward, rightward, upward, downward or universal adjustment and positioning. It also allows the use of a horizontal cutter bar mounted between a shaft hole in the machine body, and the ram. This allows inward (backward) adjustment. The machine therefore allows dual operations of vertical and horizontal functioning. EP 0,234,272 discloses a double-rotatable universal head for machine tools. It comprises a head and a head carrier. The head carrier is attached to a machine body so that the head carrier is rotatable around a horizontal axis. The head is attached to the head carrier, but the interface between them is inclined at 45° from the interface between the machine body and the head carrier. The head is rotatable on the head carrier at the interface between the head and the head carrier. The spindle is mounted in the head inclined at 45° to the plane of the interface. This permits only five direction adjustment. SUMMARY OF THE INVENTION The present invention relates to an improved tooling machine comprising a machine body 110, a ram 101 mountable on the machine body 110 and movable back and forth for driving and adjustment, the ram including a ram coupling plane 102 an auxiliary component 103 including a first coupling plane 104 engagable with the ram coupling plane 102, the auxiliary component 103 being co-axially rotatably adjustable with respect to the engaged ram coupling plane 102 and further including a second inter-output plane 105 disposed at 45° to the first coupling plane 104. an output component 106 having an output coupling plane 107 engagable with the inter-output plane 105, the output component being rotatable between 0-360° about an axis perpendicular to the engaged output coupling plane 107 and inter-output plane 105 for adjustment/locking an output shaft 108 disposed within the output component 106, characterised in that the coupling plane 102 of the ram 101 is inclined downwardly at 45° from vertical, permitting the second inter-output plane 105) to be adjustable and positionable facing forwards, downwards or at various angles therebetween, in that the output shaft 108 lies parallel to the output coupling plane (107) and is adjustable through 0-360°, in that the output shaft (108) includes an output shaft hole (109) for locking/locating cutting tools such as milling anvil, grinding, boring and vertical cutters, in that the output shaft (108) is drivably positionable forwards, backwards, to the left, to the right, upwards, downwards and positions in between, in that a shaft support hole 111 is disposed in the machine body 110 beneath the ram (101) for supporting one end of a horizontal cutter bar 112, the other end of the cutter bar 112 locatable in and driven by the output shaft 108 of the inward facing output component 106, and in that the cutter bar 112 is additionally supportable by support bearings 114 wherein the cutter bar (112) is adjustable along support bearings (113) located below the ram (101). BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a diagrammatic view of a main shaft structure having six-plane adjustment according to the present invention. Figs. 1A - 1F are practical examples showing the main shaft as shown in Fig. 1 in various positions according to the present ivnention. Fig. 2 is a diagrammatic view of a horizontal milling machine structure including a main shaft having six-direction adjustment and a shaft hole located within the machine body according to the present invention. Fig. 3 is a perspective view of a practical example of the structure as shown in Fig. 2 according to the present invention. Fig. 4 is a partially sectional view of a transmission shaft passing through the centre of the 45° coupling plane according to the embodiment of Fig. 1. Fig. 5 is a sectional view of a transmission shaft passing through the centre of the 45° coupling plane according to the embodiment of a conventional vertical-horizontal adjustable main shaft. DETAILED DESCRIPTION OF THE INVENTION Conventional ram-type milling (tooling) machines usually have a ram which is able to move longitudinally forwards and backwards. They also include machines which have a universal main shaft head that is capable of selective 0-360° rotation and positioning. These machines also include another auxiliary component, one end of which, a first coupling plane, is couplable with the base. This permits 0-360° rotational adjustment between the auxiliary component and the base. The auxiliary component has a second coupling plane at 45° to the first, the second coupling plane being an inter-output plane. An output head component is couplable to the inter-output plane. It has an output main shaft, and a coupling plane referred to as an output plane. The output main shaft is inclined at 45° out of the output plane. The coupling with the interoutput plane permits selective 0-360° rotation and positioning by either mechanical or manual means. This output component carries an output shaft forwardly of the rearward coupling plane so as to permit the shaft to be moved upwards/downwards, forwards, to the left and to the right in five directions or planes whilst maintaining block-free position adjustment for cutting workpieces (Attachment A). This arrangement is useful as a common-type driving a horizontal cutter-shaft from the internal side by means of milling frame accessories affixed to a vertical main shaft (Attachment B). It is also useful as a common type where the horizontal shaft is driven from the internal end via a vertical main shaft by means of a vertical cutter head structure supported by an auxiliary support arm (Attachment C). These two arrangements have the disadvantages of less strength, more inconvenient, higher cost and great weight. Storage of accessories is also a problem in B. For practical reasons the output shaft often needs a sixth direction for horizontal shaft milling supported inside the output component, such as on a universal milling machine. For milling machine processing, structures B and C have many accessories or extra parts to them. These tend to get lost or damaged and are difficult to replace. The main improvement of the present invention is to disclose a machine capable of horizontal inward shaft milling thereby able to carry out processing in six different directions. The horizontal cutter shaft is supported at its inner end by a shaft hole in the machine body. This may be a through-hole or a blind hole. The main features of this machine are shown in Figure 1 and in Figures 1A - 1F. A ram-type milling machine is described by way of example only. The ram head is able to move longitudinally forwards and backwards. It has a coupling plane angled downwards from the vertical by 45°. An auxiliary component is couplable with the ram coupling plane. The auxiliary component has a first coupling plane couplable with the ram coupling plane, and a second coupling plane at 45° to the first coupling plane. An output component includes an inter-output coupling plane which is engagable with the second coupling plane of the auxiliary component. This coupling is rotatable through 360° in order to allow selectable rotation and positioning of the main shaft. The main shaft is postionable forwards, backwards, to the left, to the right, upwards and downwards or at any angle between. Referring now to Figures 1 and 2, in addition to the conventional drive mechanisms including mechanically and manually operated gearing and locking mechanisms, the device of the present invention includes the following features: The ram 101 which is movable forwards and backwards for adjustment and driving during milling and has at a forward end a coupling plane 102 inclined downwards at 45° for coupling with an auxiliary component 103. The coupling permits rotation of the auxiliary component in the plane of its coupling with the ram coupling plane. The auxiliary component 103 has a second inter-output coupling plane 105 at 45° to the first auxiliary coupling plane. The output component 103 has an output plane 107 coupable with the inter-output coupling plane 105 of the auxiliary component 103. The coupling permits selective 0-360° rotation and positioning. The output component 106 includes an output shaft 108 which lies in the plane of the output coupling plane, but is disposed above that plane. The output shaft 108 defines a shaft hole 109 passing therethrough. The output shaft is adapted to locate and lock in milling tools such as an anvil tool, a grinding tool, a boring tool, or a vertical cutting tool. These tools may be selectively positioned by the 0-360° rotation and positioning of the two coupling connections which are maintained at 45° relative to each other by the auxiliary component. The first coupling connection is between the ram coupling plane and the first auxiliary component coupling plane and the second coupling connection is between the second auxiliary coupling plane (or inter-output plane) and the output component coupling plane. The main shaft may be moved and positioned pointing forwards, backwards, to the left, to the right, upwards and downwards in a total of six directions. These directions are shown in Figures 1A - 1F. Other intermediate directions are also possible. An horizontal cutter bar may be used, mounted between a machine body 110 and the ram head which is positioned so that the output shaft is directed towards the machine body 110. Various types of machine body may be used including a vertical column type or elevated type of machine body. The machine body 110 includes a through-hole or socket blind hole for locating an internal end of the horizontal cutter bar. The external end of the horizontal cutter bar is supported by the output main shaft 108 which is supported by the ram 101. The underside of the ram 101 includes guide rails 113. Support bearings 114 are attached to the guide rails 113 and support the horizontal cutter bar. The support bearings 114 are adjustable along the length of the guide rail 113. The horizontal cutter bar is driven by the output shaft 108. This embodiment comprises (1) a universal main shaft head for adjustment and positioning in 6 directions and for positioning it so that it faces inwards thereby coupling with a horizontal cutter bar. the horizontal cutter bar is driven through the universal main shaft head, and is shown in Figures 1-3. (2) A motive rotary power source, or motor, is mounted in the ram. Rotary power is transferred through a first coupling plane, between the ram and the auxiliary section, by means of a transmission shaft 401 mounted through the centre of rotation of the first coupling plane. This is sown in Figure 4. it replaces the conventional bevel gear assembly thereby reducing the cost and increasing the efficiency of the machine. This arrangement may also be applied to conventional vertical-to-horizontal ram-type or fixed head machines, except that these would not be capable of the 6-direction processing that the machine described above is capable of. The conventional machines which can be used are those having angled coupling planes and conventional transmission systems such as bevel gears or constant-speed universal joints and which have a transmission shaft 501 through the centre of the coupling plane between the ram and the output component as shown in Figure 5. There is very significant economic and practical advantages to milling machines and other tooling machines according to this invention, particularly in the embodied structures mentioned above.

Claims: A tooling machine comprising a machine body (110), a ram (101) mountable on the machine body (110) and movable back and forth for driving and adjustment, the ram including a ram coupling plane (102) an auxiliary component (103) including a first coupling plane (104) engagable with the ram coupling plane (102), the auxiliary component (103) being co-axially rotatably adjustable with respect to the engaged ram coupling plane (102) and further including a second inter-output plane (105) disposed at 45° to the first coupling plane (104) an output component (106) having an output coupling plane (107) engaable with the inter-output plane (105), the output component being rotatable between 0-360° about an axis perpendicular to the engaged output coupling plane (107) and inter-output plane (105) for adjustment/locking an output shaft (108) disposed within the output component (106,) characterised in that the coupling plane (102) of the ram (101) is inclined downwardly at 45° from vertical, permitting the second inter-output plane (105) to be adjustable and positionable facing forwards, downwards or at various angles therebetween, in that the output shaft (108) lies parallel to the output coupling plane (107) and is adjustable through 0-360°, in that the output shaft (108) includes an output shaft hole (109) for locking/locating cutting tools such as milling anvil, grinding, boring, and vertical cutters, in that the output shaft (108) is drivably positionable forwards, backwards, to the left, to the right, upwards, downwards and positions in between, in that a shaft support hole (111) is disposed in the machine body (110) beneath the ram (101) for supporting one end of a horizontal cutter bar (112), the other end of the cutter bar (112) locatable in and driven by the output shaft (108) of the inward facing output component (106), and in that the cutter bar (112) is additionally supportable by support bearings (114) wherein the cutter bar (112) is adjustable along guide rails (113) located below the ram (101). A tooling machine according to claim 1 characterised by a universal main shaft head comprising a ram (101) adjustable for longitudinal positioning forwards and backwards, an auxiliary component (103) including a first coupling plane (104) for coupling with the coupling plane (102) of the ram and an inter-output coupling plane (105) at 45° to the first coupling plane (104) a conventional universal main shaft head mounted on the inter-output coupling plane (105), and including an output shaft (108) which is open at each end, wherein each of said couplings are rotatably adjustable for 0-360° positioning to allow output shaft adjustment in five directions upwards, downwards, forward, to the left and to the right and positions in between and a horizontal cutter bar (112) is connectable between the shaft support hole (111) in the machine body (110) and the output shaft (108). A tooling machine according to claim 1 characterised by a rotary power source located at the ram (101) so that the rotary power is transmitted through the first coupling plane (104) of the auxiliary component (103) to the inter-out coupling plane (105) of the auxiliary component (103) by means of a transmission shaft through the centre of rotation of the first coupling plane (104) of the auxiliary component (103), thereby replacing a conventional bevel gear assembly. A tooling machine according to claim 1 characterised by a conventional driving mechanism and by a powered or manual mechanism for universally adjusting and positioning the universal main shaft head comprising a universal main shaft head which is adjustable to a horizontal position so that the output shaft (108) lines up with a shaft support hole (111) in the machine body (110) for mounting a horizontal cuter bar (112) between the conical main shaft hole and the shaft hole. A tooling machine according to claim 1 characterised by a manual or mechanical adjustment mechanism and by a main shaft structure adjustable for positioning upwards, downwards, to the right, to the left, forwards and backwards in six directions and positions in between for block-free movement.

Inventors: YANG TAI-HER, YANG, TAI-HER
Applicants: YANG TAI HER, YANG, TAI-HER
Application year: 1990
Main classification: B23Q1
IPC codes: B23Q1