Driver circuit for a large capacity switching element

Abstract: A driver circuit for a large capacity switching element like power transistors etc. having an overdrive function. The driver circuit supplies a sharp overdrive current only at the build-up time and the control thereafter is effected by a constant current source so that the current limiting resistor can be saved and the current capacity of the various elements may be decreased.

Description: The present invention relates to a driver circuit for driving into ON and OFF conditions of a large capacity switching element, such as a gate turn-off thyristor (GTO), a power transistor, a static inductive thyristor (SITH), etc., and more particularly to a driver circuit for supplying a large current at the starting time of the ON-condition, which is so called overdrive function. As a driver circuit for a switching element and more especially such a circuit having overdrive function, a basic circuit shown in Fig. 7 has been known. Namely, Fig. 7 shows in general a conventional embodiment for a basic driver circuit having such an overdrive function. In Fig. 7, 1 indicates a switching element to be controlled, 2, 3 and 4 are direct current sources, 5 and 6 are resistors for current limiting, 7 a switching element for overdriving, 8 a switching element for continuous ON condition, 9 an inverter circuit for signal polarity reversing, a monostable multivibrator circuit for deciding the overdrive period, and 11 is a switching element for the OFF condition. When a control signal S c , (in this case, low level signal (L) as shown in the drawing), is applied, the switching element 11 is turned off and at the same time, the inverter circuit 9 and the monostable multivibrator circuit 10 operate and causing the switching elements 8 and 7 to be turned on. In this situation, a large overdrive current is applied from the direct current source 4 via the resistor 5 to the controlling terminal of the controlled switching element 1, and at the same time, a continuous ON current is supplied from the direct current source 2 via the resistor 6 to said controlling terminal. The switching element 7 keeps the ON condition for a period decided by the monostable multivibrator 10, and after lapse of said period i.e. after it is off, a current supplied only from the switching element 8. When the control signal S c disappears i.e. a high level signal H appears at the input terminal, the switching element 8 is turned off, and at the same time the switching element 11 is turned on. Then, a reverse polarity from the direct current source 3 is applied to the controlling terminal of the controlled switching element 1 and this element 1 is turned off by an OFF current passing therethrough. However, in such a known device as shown in Fig. 7, the resistance values of the resistors 5 and 6 are decided by considering the minimum voltage value in the voltage variation ranges of the direct current sources 4 and 2, the maximum values of the ON time voltage drop of the switching elements 7 and 8, and the maximum value of the voltage drop between controlling terminals of the controlled switching element 1 so that when considering a case in which these values are normal, the capacity of the driving current of the controlled switching element, becomes unnecessarily large. Accordingly, such a known device has disadvantages and problems in that the losses in the resistors 5 and 6 are too large and that the capacity of direct current sources becomes too large since three circuits of the direct current source are required. The present invention is to solve the above-mentioned problems. JP-A-62088425 discloses a driver circuit for a semiconductor device comprising two serially-connected DC voltage sources connected via respective switches to one terminal of an inductance whose other terminal is connected via a current detector to an output node adapted for connection to a control terminal of the semiconductor device. An output of the current detector is connected to a comparison circuit which controls the operation of the switches. In another prior art document, JP-A-61254066, an R-C circuit with a series diode is connected to a gate turn off thyrister, together with a constant voltage element across the capacitor. The arrangement is operable to supply an overdrive current to the gate turn off device. According to the present invention there is provided a driver circuit for a controlled switching element, said driver circuit comprising a positive side DC voltage source and a negative side DC voltage source connected in series, a series circuit having a chopping switching element, a current detecting element and a reactor the series circuit being connected between a positive terminal of said positive side DC voltage source and an output node adapted to be connected to a control terminal of the controlled switching element (1), and further comprising a negative terminal of said positive side DC voltage source (2) adapted to be connected to a reference terminal of said controlled switching element (1), characterised by a diode having its cathode connected at a connecting point between the chopping switching element and the current detecting element and its anode connected at the negative terminal of the negative side DC voltage source, and by a controlling switching element being connected between the output node and the negative terminal of the negative side DC voltage source, the chopping switching element being driven by a hysteresis comparator being operated by an output of the current detecting element, the hysteresis comparator being operatively connected to the controlling switching element thereby being controlled to have higher upper limit and higher lower limit values for the current through reactor during ON time of the controlling switching element than during the OFF time of the controlling switching element. In an embodiment, the driver current for turning on the controlled switching element is supplied from a constant current circuit. The constant current circuit is arranged to supply a large current only at the starting time of the ON condition of the controlled switching element by increasing the current value at a time immediate before the ON time of the controlled switching element while it is still in OFF condition, and thereafter the current is gradually decreased so as to operate the controlled switching element by a current required for its operation. When the controlled switching element is brought into the OFF condition, the constant current circuit is by-passed and at the same time the OFF current of the controlled switching element is fed from a controlling switching element. Hence, the conventional current limiting resistor can be dispensed with so that by a simple circuit configuration, an overdrive current can be supplied and the driver current of the controlled switching element may not vary by the voltage variation of the direct current source voltages. For a better understanding of the invention, reference is taken to the accompanying drawings, in which: Fig. 1 is a circuit diagram for showing a basic circuit configuration of the present invention; Fig. 2 is an explanatory diagram for switching on the controlled switching element; Fig. 3 is a time chart diagram at ON and OFF time of the controlled switching element; Fig. 4 is an explanatory diagram for switching off the controlled switching element; Fig. 5 is an overall time chart diagram of the device of the present invention; Fig. 6 is a circuit diagram for showing a practical embodiment of a hysteresis comparator; and Fig. 7 shows a basic circuit configuration of a known embodiment, which had just been explained. The applicant had proposed "Base driving circuit of a transistor" under Japanese Application No. 22,161/89. The present invention is further to expand the previous disclosure and more especially it is an addition of overdrive function. In order to give an easy understanding of the basic technical idea of the present invention, a fundamental circuit of the same will be explained by referring to Fig. 1. Fig. 1 shows a basic circuit configuration of the present invention, which shows a switching element 12 for effecting the chopping, a current detecting element 13, a reactor 14, a hysteresis comparator 15 and a diode 16. In this drawing the same constructive parts with that shown in Fig. 7 are shown by the same reference numerals. Wherein, the hysteresis comparator 15 detects an output voltage of the current detecting element 13 and controls the switching element 12 into OFF condition at a predetermined upper limit value of the output voltage and into ON condition at its lower limit value and said upper and lower limit values may be shifted by a control signal S c . A practical embodiment of this hysteresis comparator 15 is shown in Fig. 6 and will be explained in detail afterwards. However in brief as can be seen from Fig. 6, two series connected direct current sources 2 and 3 at positive and negative side, respectively, are arranged. Between the positive terminal of the direct current source 2 and the load, a series circuit unit comprising the following elements is connected. switching element 12 → current detecting element 13 → reactor 14 → control terminal of the controlled switching element Furthermore, a diode 16 is connected with its cathode side at the output side of the switching element 12, and a switching element 11 for controlling the controlled switching element 1 is connected between the negative terminal of the direct current source 3 and the controlling terminal of the controlled switching element 1. The operation of the driver circuit having abovementioned construction will be explained by referring to Figs. 2 to 5. Wherein, Figs. 2 and 4 show operating diagram for switching on and off of the controlled switching element, and Figs. 3 and 5 show overall time chart at ON and OFF condition of the controlled switching element. At the time of switching on the controlled switching element 1, the controlling switching element 11 is turned off and at the same time regulate to lower the detecting value of the hysteresis comparator 15 both for the upper limit value and the lower limit value. Hereinafter, these values are termed as ON time upper limit value and ON time lower limit value respectively. During the term of ON condition of the controlling switching element 11, the current passing through the reactor 14 is set at high level (hereinafter termed as OFF time upper limit value and OFF time lower limit value). This current will not decrease fastly by the action of the reactor 14 at the OFF condition of the controlling switching element 11. Accordingly, the hysteresis comparator 15 acts to keep the switching element 12 at OFF condition until the hysteresis comparator 15 reaches ON time lower limit value. After this time, the hysteresis comparator 15 operates between the ON time lower limit value and ON time upper limit value and drives the switching element 12 into ON and OFF conditions. when the switching element 12 is in ON condition, a current I 1 flows through a route as indicated by a full line and serves the driving current for the controlled switching element 1. When the switching element 12 is in OFF condition, a current I 2 induced by the accumulated energy in the reactor 14 will flow successively in a circuit route shown by a dotted line in Fig. 2 and this current I 2 will keep the driving current of the controlled switching element 1. Accordingly, as has been explained in detail also in the aforementioned prior proposal of the present applicant, by effecting ON and OFF ratio control of the switching element 12 by the hysteresis comparator 15, a constant current having ripple current ΔI can be obtained. In Fig. 3, I H represents the high level and I L represents the low level. When the control signal S c is removed, i.e. in this example to set high level I H , the switching element 11 is turned on and at the same time the current set value of the hysteresis comparator is switched into OFF time upper limit value and OFF time lower limit value respectively. By this, the current which had been flowing through the reactor 14 is switched to flow through the switching element 11 and at the same time, the OFF current originated from the controlled switching element 1 flows through the following route and the controlled switching element is turned off. control terminal of the controlled switching element 1 → switching element 11 → direct current source 3. On the other hand, as the current set value of the hysteresis comparator 15 is set at high level, the switching element 12 continues its ON condition. By this the current flowing through the reactor 14 increases until this current reaches OFF time upper limit value. When the OFF time upper limit value is reached, the switching element 12 is turned off and thereafter the current flowing through the reactor 14 is controlled to be between OFF time upper limit value and OFF time lower limit value. In this manner, when the switching element 12 is in ON condition, the current flows through a route illustrated by the full line in Fig. 4 and when it is in OFF condition, the current flows through a route indicated by the dotted line. Accordingly, in the same manner with the time of turning on the controlled switching element 1, the current flowing through the reactor 14 can be controlled. Then for turning on the controlled switching element 1, the control signal S c is applied (in this embodiment to change it into low level) and to turn off the switching element 11 and at the same time the hysteresis comparator 15 is switched to ON time upper limit value and ON time lower limit value. By functioning the circuit having the configuration as shown in Fig. 1, it is possible to supply to the controlled switching element 1 a stable overdrive current and a succeeding continuous ON current. A practical embodiment of the hysteresis comparator shown in Fig. 6 will be explained in more detail. In Fig. 6, a simple resistor is used as for the current detecting element 13. The hysteresis comparator 15 comprises a voltage comparator 151 and resistors 152 to 156. Wherein, the resistor 152 acts to calculate the voltage fed from the current detecting element 13, the resistor 153 sets the upper and lower limit values in the ON condition, the resistor 156 sets the upper and lower limit values in the OFF condition, and the resistor 154 acts as a positive feedback resistor for deciding the hysteresis width (difference between the upper limit value and the lower limit value). Application to the driver circuit of the present invention of this hysteresis comparator will be explained further. When the current passing through the reactor 14 is increased in the ON condition of the switching element 12, the voltage across the current detecting element 13 will also increase and the potential at positive terminal (+) of the voltage comparator 151 is lowered. When this potential at the (+) terminal decreases less than the potential of the (-) terminal, voltage comparator 151 reverse its condition and by this action, its output becomes "L" level and by a positive feedback action of the resistor 154 the output assumes definite low level. By this level change, the switching element 12 is turned off and the current passing through the reactor 14 decreases and as the consequence the potential at the (+) terminal of the voltage comparator 151 increases and if this potential exceeds the potential of its (-) terminal, the voltage comparator again reverses its situation and delivers high level "H" at its output and turns on the switching element 12 again. Hereinafter the same operation is repeated. Furthermore, when the control signal S c becomes high level "H", the voltage across the current detecting element 13 for feeding the voltage comparator 151 increases since a current will flow into the (+) terminal of the voltage comparator 151 via the resistor 156. Namely, the current flowing through the reactor 14 will increase in this case. The present embodiment had been explained for a case in which the control is effected to arrange the current flowing through the reactor 14 as high level. However, it is possible that the hysteresis comparator may be modified in a known manner to have the following functions (1) and (2). (1) After becoming OFF condition of the controlled switching element 1 (ON condition of the switching element 11), the current set values of the hysteresis comparator 15 are not switched immediately and hold the ON time set values and switches the current set values into high level immediately before turning on of the controlled switching element 1 (turning off of the switching element 11), and after becoming high level of the current of the reactor 14, the switching element 11 is turned off. (2) Immediate after the OFF condition of the controlled switching element 1 (ON condition of the switching element 11), the current set values of the hysteresis comparator 15 are changed to zero, and immediate before the ON condition of the controlled switching element (OFF condition of the switching element 11), the current set values of the hysteresis comparator 15 is switched into the high level and after becoming of the high level of the current of reactor 14, the switching element 11 is turned off. Furthermore, it is possible to arrange the reactor 14 to have an iron core and that this iron core becomes a magnetically non-saturated region by a current flowing through the reactor 14 at ON time of the controlled switching element 1 and it becomes a saturated region by a current slightly larger than said current. By this the inductance of the reactor 14 assumes a value near that when such an iron core is not provided and the current flowing through the reactor 14 can be increased or decreased at relatively high speed. It is apparent that this arrangement is quite effective for a driver circuit of a switching element operating at high frequencies. Furthermore, for the switching element for chopping and controlling object, any kind of transistor or FET etc. may be used. It if obvious that for the current detecting element, resistors, or Hall element etc. can be used. The location in the circuit can be altered freely. For instance, the order of connection of the current detecting element and the reactor can be reversed. As has been explained in the foregoing, the present invention has a particular circuit arrangement and it has a practical function to control the driver current for the controlled switching element being not varied by the voltage variation of the direct current sources and by the deviation of characteristics of the constituting elements so that a constant current having a sharp overdrive current at build-up time and a very stable switching operation is possible. The invention affords a remarkable practical effect. In the circuit of the invention, a current limiting resistor can be dispensed with. Thus unnecessary heat production can be prevented and the direct current capacitance can be decreased.

Claims: A driver circuit for a controlled switching element (1), said driver circuit comprising a positive side DC voltage source (2) and a negative side DC voltage source (3) connected in series, a series circuit having a chopping switching element (12), a current detecting element (13) and a reactor (14), the series circuit being connected between a positive terminal of said positive side DC voltage source (2) and an output node adapted to be connected to a control terminal of the controlled switching element (1), and further comprising a negative terminal of said positive side DC voltage source (2) adapted to be connected to a reference terminal of said controlled switching element (1), characterised by a diode (16) having its cathode connected at a connecting point between the chopping switching element (12) and the current detecting element (13) and its anode connected at the negative terminal of the negative side DC voltage source (3), and by a controlling switching element (11) being connected between the output node and the negative terminal of the negative side DC voltage source (3), the chopping switching element (12) being driven by a hysteresis comparator (15) being operated by an output of the current detecting element (13), the hysteresis comparator (15) being operatively connected to the controlling switching element (11) thereby being controlled to have higher upper limit and higher lower limit values for the current through reactor (14) during ON time of the controlling switching element (11) than during the OFF time of the controlling switching element (11). A driver circuit for a controlled switching element (1) as claimed in claim 1, wherein the reactor (14) is provided with an iron core being arranged to be a magnetically non-saturated region by a current flowing through the reactor (14) during the OFF time of the controlling switching element (11) when the hysteresis comparator (15) is operating at the lower limit values, and to be a magnetically saturated region by the current flowing through the reactor (14) during the ON time of the controlling switching element (11) when the hysteresis comparator (15) is operating at the higher limit values so that the inductance value is equal to that of air core reactor.

Inventors: IIDA KATSUJI, IIDA, KATSUJI, IIDA, KATSUJI, C/O SAGAMI FACTORY
Applicants: TOYO ELECTRIC MFG CO LTD, TOYO DENKI SEIZO KABUSHIKI KAISHA
Application year: 1990
Main classification: H03K17
IPC codes: H02M1, H03K17