Radiation apparatus

Abstract: A radiation apparatus, e.g. a CT scanner, comprises a radiation source, e.g. an x-ray tube (B), mounted on a rotating frame portion (40) for rotation on an annular bearing (44, 46, 48) about a patient receiving region defined by a stationary frame of the apparatus. A fluidic slip ring (60) is mounted between the rotating and stationary frames adjacent the bearing for conveying cooling fluid between the x-ray tube and a stationarily mounted, preferably off-site, chiller (D). The fluid slip ring enables large amounts of heat to be removed from the x-ray tube to maintain the x-ray tube at proper operating temperatures without overheating the interior of the CT scanner, the CT scanner room, or the like.

Description: This invention relates to radiation apparatus. More especially the invention relates to the radiography art and finds particular application in conjunction with computerized tomographic (CT) scanners and will be described with particular reference thereto. However, it is to be appreciated that the present invention may also find application in conjunction with other radiation apparatus, i.e. radiation treatment apparatus, and other imaging apparatus. Heretofore, tomographic scanners have commonly included a floor-mounted frame assembly which remains stationary during a scan. An x-ray tube is mounted to a rotatable frame assembly which rotates around a patient receiving examination region during the scan. Radiation from the x-ray tube traverses the patient receiving region and impinges upon an array of radiation detectors. From the radiation data sampled by the detectors and the position of the x-ray tube during each sampling, a tomographic image of one or more slices through the patient is reconstructed. An x-ray tube generates x-rays by directing a high energy electron beam against a tungsten target. One of the persistent problems in CT scanners and other radiographic apparatus is dissipating the waste heat created while generating x-rays. In higher powered x-ray tubes, the anode turns so that the high energy electron beam only dwells a fraction of a second at a time on any point on the anode. The x-ray tube is jacketed with a lead lined housing. A cooling oil is circulated between the glass envelope of the x-ray tube and the housing to remove additional heat. In some scanners, the x-ray tube rotates in one direction during a scan and returns in the other direction for the next scan. Such scanners are normally limited to about 360° of rotation. The single rotation enables the hot cooling oil to be conveyed from the rotating frame by flexible hoses to a non-rotating heat exchanger. Accommodating the cooling oil-carrying hoses is a space consumptive handling problem. The heat exchanger is commonly a radiator disposed within the CT scanner housing that is cooled by fans which blow room air through the heat exchanger and back into the room. This places an extra load on the room air conditioning system. In other CT scanners, the cooling oil is circulated to a radiator or other air-oil heat exchanger that is mounted on the rotating frame portion. This alleviates the hose handling problems and enables the x-ray tube to rotate a plurality of times, e.g. a continuous rotate scanner. However, accommodating the size and weight of the heat exchanger in the tight space constraints of the rotating frame is difficult. As the x-ray tube and rotating frame portion rotate, air passes through the heat exchanger cooling the oil. The heated air that is discharged into the room that contains the CT scanner again places a greater load on the room air conditioning system. One of the limiting factors on the speed of a CT scan is the amount of x-rays produced by the x-ray tube. The tube must irradiate each detector for a sufficient duration that each detector receives the minimum total flux needed to reconstruct a good contrast image. Lower power tubes require the tube to dwell or focus longer on each detector. Larger, more powerful x-ray tubes supply the minimum flux more quickly, allowing the speed of rotation to be increased, hence the scan time decreased. However, as the x-ray tubes become more powerful, more heat is generated. More heat is also generated in continuous rotate scanners in which the tube remains "on" during several consecutive rotations for multislice imaging. Larger x-ray tubes, such as 0.178 metre (seven inch) anode x-ray tubes, generate so much heat that the prior art heat dissipation techniques are taxed. The limited air volume in the interior of a CT scanner limits the effectiveness of the rotating oil-air heat exchanger. Space constraints prevent larger heat exchangers from being accommodated on the rotating frame. Moreover, the added heat taxes the cooling capacity of room air conditioning systems to the point that room cooling capacity must be increased. According to the present invention there is provided a radiation apparatus comprising a radiation source mounted on a frame for rotation relative to a stationary frame charaterised by a fluidic slip ring for providing a cooling fluid communication between the rotatable frame and the stationary frame and a cooling fluid calculating means for circulating a cooling fluid through the fluidic slip ring from the rotatable frame to the stationary frame and vice-versa. One advantage of the present invention is that it enables the effective cooling of a radiation source. Another advantage of the present invention is that it enables heat from the radiation source to be dissipated externally of the apparatus and the apparatus control room. Another advantage of the present invention is that it facilitates the use of high power radiation sources. Another advantage of the present invention is that it enables the x-ray tube of a CT scanner to rotate continuously. EP-A-0225964 discloses a cooling system for relatively movable components, such as a rotor seated for rotation with respect to a stationary component, including a sealed channel in the stationary component disposed between the stationary component and the movable component, and an evaporator disposed within the sealed channel. The channel is filled with coolant, such as alcohol or oil, which is circulated by a pump in a closed circulation path. Heat is thereby conveyed from the system components to be cooled to the evaporator, and from the evaporator to a location where the heat can be dissipated without disturbing operation of the device. The cooling system is suitable for use, for example, in a computer tomograph for cooling the radiation detector. One radiation apparatus in accordance with the present invention will now be described, by way of example, with reference to the accompanying drawings in which:- Figure 1 is a diagrammatic illustration of the apparatus; Figure 2 is a perspective view in partial section of a fluidic slip ring and associated hardware of the apparatus, the associated hardware including a drive motor for rotating an x-ray tube supporting rotating frame of the apparatus; Figure 3 is a more detailed illustration of the fluidic slip ring of Figure 2 in partial section; and Figures 4A, 4B and 4C are illustrative of a coolant inlet, a coolant return, and leakage fluid interconnections, respectively, of the fluidic slip ring of Figure 2. Referring to Figure 1, the apparatus comprises a CT scanner which includes a floor-mounted or stationary frame portion A whose position remains fixed during data collection. An x-ray tube B is rotatably mounted by a bearing and fluidic slip ring assembly C for continuous rotation. The fluidic slip ring passes a cooling fluid, such as oil, water, sulphur, hexafluoride, and other liquids and gases, between an externally mounted chilling unit or heat exchanger D and the rotatably mounted x-ray tube B. The stationary frame portion A includes a cylinder 10 that defines a patient receiving examination region 12 therein. An array of radiation detectors 14 are disposed concentrically around the patient receiving region. The stationary frame with the rotating frame can be canted or tipped to scan slices at selectable angles. A control console 16 contains an image reconstructing means 18 for reconstructing an image representation of output signals from the detector array 14. A video monitor 20 converts the reconstructed image representation into a man-readable display. The console also includes appropriate tape and disk recording means for archiving image representations, performing image enhancements, and the like. Various control functions, such as initiating a scan, selecting among different types of scans, calibrating the system, and the like are also performed at the control panel. With continuing reference to FIGURE 1 and further reference to FIGURE 2, the x-ray tube B is enclosed in an oil-filled housing 30 that has an x-ray permeable window directed toward the patient receiving region 12. Inside the housing, a motor rotates an anode, such as a seven inch anode, in the plane of the patient receiving region and the x-ray transmissive window. An oil pump circulates the oil from the housing through a heat exchanger 32. The heat exchanger transfers heat from the oil to a liquid coolant. An electron beam emitted by a cathode strikes the rotating anode adjacent the window such that x-rays are emitted through the window. Appropriate x-ray collimators focus the radiation into one or more planar beams, or the like, as are conventional in the art. A shutter under control from the console selectively gates the beam on and off to control patient dosage. Electrical power from the console is conveyed to an electrical slip ring 34 that is mounted in association with the bearing and fluidic slip ring assembly C. A high voltage power supply is mounted for rotation in association with the x-ray tube for converting the lower voltage conveyed across the electrical slip ring to the appropriate high voltages for operating the x-ray tube. With particular reference to FIGURE 2, the x-ray tube B is mounted on a rotating x-ray tube support or frame 40. The rotating frame assembly includes an annular ring portion 42 which is connected with a rotating race 44 of a large bearing that surrounds the patient receiving region. The bearing also includes a stationary race 46 that is mounted to an annular tubular structure of the stationary frame assembly A. The bearing also includes a plurality of balls or rollers 48 for providing smooth rolling interaction between the rotating and stationary races. A motor 50 rotates the x-ray tube and rotatable frame relative to the stationary frame. The motor includes a plurality of permanent magnets 52 that are mounted on a lower surface of the rotating race 44 for rotation therewith. An annular motor lamination 54 and surrounding windings 56 create electrical fields which drive the magnets 52 and are mounted to the patient receiving tube 10 which is also mounted to the stationary frame assembly. Interaction of the winding and permanent magnetic fields rotates the rotatable frame assembly relative to the stationary frame. With reference to FIGURE 3, a fluidic slip ring 60 is connected with the stationary and rotating frame portions. The fluidic slip ring includes an outer, stationary annular portion 62 that is mounted to the annular tubular structure and the patient receiving sleeve 10. In the illustrated embodiment, the stationary annular portion has a smooth, flat inner surface. The fluidic slip ring also includes a rotatable annular portion 64 which is connected with the rotating bearing race 44 and the rotating frame portion 40. The rotating annular portion 64 includes a plurality of channels or grooves, including an incoming cooling fluid channel 66 and an outgoing cooling fluid channel 68. A series of seal receiving grooves or channels 70 are disposed between and to either side of the fluid carrying channels 66, 68. Gaskets or seals 72 are carried in each groove to isolate the incoming and outgoing cooling fluid and to prevent leakage. A pair of leakage channels 74 are disposed outward from the outermost seals to retrieve any fluid that might leak past the fluid seals. A pair of final leakage seals 76 are disposed outward from the leakage channels to retain any leaking coolant. With particular reference to FIGURES 4A, 4B, and 4C, the stationary annular portion 62 has three fluid paths bored therethrough. A first fluid path 80 extends from an inlet connector or coupling 82 to an aperture or port 84 that is in axial alignment with the inlet or chilled cooling fluid channel 66. An outlet passage 86 is defined in fluid communication between an outlet coupling or fitting 88 and an aperture or port 90 that is disposed in longitudinal alignment with the outgoing or hot cooling fluid channel 68. A drain fitting 92 is connected with a leakage fluid passage 94 that has apertures or ports 96, 98 in alignment with the leakage collecting channels 76. The rotating frame has a chilled fluid path 100 extending from the chilled fluid channel 66 to the heat exchanger 32. Heated fluid is returned from the heat exchanger 32 through path 102 to the hot cooling fluid channel 68. With reference again to FIGURE 1, a circulating means, such as a pump 110, pumps cooled cooling fluid from the chiller D to the inlet channel 66, through the heat exchanger 32 to cool the x-ray tube oil and through the return channel 68 into a reservoir 112. Cooling fluid is drawn from the reservoir, through the chiller and returned by the pump 110 through the fluidic slip ring. The chiller includes a compressor and freon-type refrigerant system for efficiently cooling the cooling fluid. Preferably, the chiller has an air-fluid heat exchanger that discharges heat at the exterior of the building in which the CT scanner is located. Optionally, the oil-coolant heat exchanger 32 may be eliminated and the x-ray tube oil circulated to the chiller.

Claims: A radiation apparatus comprising a radiation source (B) mounted on a frame (40) for rotation relative to a stationary frame characterised by a fluidic slip ring (60) for providing a cooling fluid communication between the rotatable frame (40) and the stationary frame and a cooling fluid circulating means (110) for circulating a cooling fluid through the fluidic slip ring (60) from the rotatable frame (40) to the stationary frame and vice-versa. An apparatus according to Claim 1, wherein said fluid circulating means (110) circulates the cooling fluid between the rotatable frame (40) and a cooling means (D) arranged on the stationary frame for cooling said cooling fluid. An apparatus according to Claim 1 or Claim 2, wherein said radiation source (B) is oil cooled and said apparatus further includes a heat exchanger (32) for transferring heat from the radiation source cooling oil to the cooling fluid, said heat exchanger (32) being mounted on the rotatable frame (40) for rotation with the radiation source (B). An apparatus according to any one of Claims 1 to 3, wherein the fluidic slip ring (60) includes a stationary annular portion (62) and a mating rotating annular portion (64), one (64) of the stationary (62) and rotating (64) annular portions having at least two circumferential cooling fluid carrying channels (66, 68) therein, which channels (66, 68) cooperate with the other said annular portion (62) for the carrying of cooling fluid. An apparatus according to Claim 4, wherein there are two said circumferential cooling fluid carrying channels (66, 68) and said apparatus further includes a first annular seal (72) disposed between the two fluid carrying channels (66, 68) and two further annular seals (72) disposed respectively outward of the two channels, such that the seals (72) inhibit fluid from leaving the two fluid carrying channels (66, 68) and from intermixing between the two fluid carrying channels (66, 68). An apparatus according to Claim 5, further including a pair of circumferential drain channels (74) disposed in one of the annular portions (62, 64) respectively outward of the further seals for receiving cooling fluid that has leaked through the further seals (72) and a pair of additional annular seals (76) disposed respectively outward of the drain channels. An apparatus according to Claim 6, wherein the stationary annular portion (62) has a drain passage (94) therethrough and drain ports (96, 98) are in fluid communication with each of the drain channels (74). An apparatus according to any one of Claims 4 to 7, wherein the fluid carrying channels (66, 68) are defined in the rotating annular portion (64) and wherein the rotating annular portion (64) includes at least two fluid passages (100, 102) therethrough for carrying cooling fluid to components on the rotatable frame (40). An apparatus according to any one of Claims 4 to 7, wherein the stationary annular portion (62) has a smooth interior surface that is engaged by the annular seals (72, 76). An apparatus according to any one of Claims 4 to 9, further including at least two fluid passages (80, 86) through the stationary annular portion (62) extending between inlet and outlet cooling fluid fittings (82, 88) and apertures (84, 90) disposed in alignment with the fluid carrying channels (66, 68). An apparatus according to any one of Claims 1 to 3 for use as a computerized tomography scanner, wherein said radiation source (B) comprises an x-ray tube (B) which is mounted on said rotatable frame (40) for rotation about a patient receiving region (12) defined by the stationary frame of the apparatus and which has an x-ray window through which x-rays are transmitted across the patient receiving region (12); and the apparatus further includes an x-ray detection means (14) for detecting x-rays which have traversed the patient receiving region (12) and an image reconstruction means (18) for reconstructing an image representation from signals generated by the x-ray detection means (14). An apparatus according to Claim 11, wherein the fluidic slip ring (60) includes: a rotatable annular portion (64) having first (66) and second (68) circumferential cooling fluid channels defined therein; a stationary annular portion (62) surrounding the rotatable annular portion (64) in a generally mating relationship with the channels (66, 68); a sealing means (72) for preventing cooling fluid flow out of the channels (66, 68) between the rotatable (64) and stationary (62) annular portions; a first fluid passage (80) through the stationary annular portion (62) with a first aperture (84) in alignment with the first channel (66) and a second passage (86) through the stationary annular portion (62) having an aperture (90) in alignment with the second channel (68), the stationary annular portion passages (80, 86) being operatively connected with the fluid circulating means (110), whereby cooling fluid flows through the first passage (80) into the first channel (66), flows from the first channel (66) to the rotating frame (40), absorbs x-ray tube heat, flows from the rotating frame (40) back to the second channel (68), and flows through the second passage (86) of the stationary annular portion (62). An apparatus according to Claim 12, further including a mechanical chiller (D) which is stationarily mounted in fluid communication with the stationary annular portion passages (80, 86) for cooling the cooling fluid. An apparatus according to Claim 12 or 13, wherein the rotatable annular portion (64) further includes a pair of leakage channels (74) disposed respectively outward of the first and second cooling fluid (66, 68) channels for receiving cooling fluid which has leaked through the sealing means (72); a leakage sealing means (76) is disposed outward of the leakage channels (74) for holding leakage fluid in the leakage channels (74); a third passage (94) is defined through the stationary annular portion (62) and has apertures (96, 98) in alignment with each of the leakage channels (74) for draining cooling fluid therefrom. An apparatus according to Claim 11, wherein the fluidic slip ring (60) includes: a stationary annular portion (62) and a rotating annular portion (64), one (64) of the stationary (62) and rotating (64) annular portions having a series of channels (66, 68) therein, which channels (66, 68) interact with the other annular portion (62) to define at least two fluid carrying paths therebetween. An apparatus according to Claim 15, further including a first annular seal (72) disposed between the two channels (66, 68) and two further annular seals (72) disposed respectively outward of the two channels (66, 68), such that the seals (72) inhibit fluid from leaving the two channels (66, 68) and from intermixing between the two channels (66, 68). An apparatus according to Claim 16, further including annular drain channels (74) disposed in at least one (64) of the annular portions (62, 64) outward of the first and second channels (66, 68) for receiving cooling fluid that has leaked through said seals (72) and additional sealing means (76) disposed outward of the drain channels (74). An apparatus according to Claim 17 wherein the stationary annular portion (62) has a smooth interior surface that is engaged by the annular seals (72) and the sealing means (76).

Inventors: LEVAR ROBERT E, PALERMO ANTHONY, ZUPANCIC ANTON Z, LEVAR, ROBERT E., PALERMO, ANTHONY, ZUPANCIC, ANTON Z.
Applicants: PICKER INT INC, PICKER INTERNATIONAL, INC.
Application year: 1990
Main classification: A61B6
IPC codes: A61B6, H05G1