Electrostatic latent image forming apparatus

Abstract: An electrostatic latent image forming apparatus according to the present invention is used in a printer or the like which prints an image and the like by depositing toner after forming an electrostatic latent image. A conductive member (18) is provided at a position on the opposite side to a recording head (8) with respect to an electrostatic recording paper (11) such as to be opposed to control electrodes (7a, 7b) so that the quality of image obtained on a high resistance electrostatic recording paper (11) or the quality of image obtained at low humidity can be improved.

Description: BACKGROUND OF THE INVENTION The present invention relates to an electrostatic latent image forming apparatus of the uniplane control type which is capable of forming, by applying voltage pulses of opposite polarities to styluses and control electrodes which are arranged closely to one-another in one plane, an electrostatic latent image on an electrostatic latent image recording medium formed by a dielectric layer or by a combination of a dielectric layer and at least one conductive layer, which medium is in contact with the styluses and the control electrodes. Figure 6 is a schematic sectional view of a conventional example of such uniplane control type electrostatic latent image forming apparatus, and Figure 7 is an electric equivalent circuit diagram thereof. In Figure 6, reference numeral 11 denotes an electrostatic recording paper as an electrostatic latent image recording medium, which is formed by four layers including a surface electrostatic layer 1, an intermediate conductive layer 2, a paper base 3 and a back resistance layer (conductive layer) 4. Reference numeral 8 denotes a stylus, and numerals 7a and 7b denote control electrodes. Reference numeral 9 denotes a stylus drive circuit for applying to the stylus 8 a recording voltage pulse having a negative polarity, and numeral 10 denotes a control electrode drive circuit for applying to the control electrodes 7a and 7b a recording voltage pulse having a positive polarity. Reference numeral 6 denotes a pad roller used for pressing the electrostatic recording paper 11 against the stylus 8 and the control electrodes 7a and 7b, which pad roller is made of an insulating material (such as polyurethane foam). Operation, function of each constituent, and characteristics of the conventional electrostatic latent image forming apparatus having the above construction will be described below with reference to Figure 7. In this electrostatic latent image forming apparatus, on the occasion of forming (recording) an electrostatic latent image, the stylus drive circuit 9 acts to apply a recording voltage pulse of a negative polarity to the stylus 8 and, at the same time, the control electrode drive circuit 10 acts to apply a recording voltage pulse of a positive polarity to the control electrodes 7a and 7b. Application of the positive polarity voltage to the control electrodes 7a and 7b raises electric potentials of the intermediate conductive layer 2, the paper base 3 and the back resistance layer 4 at positions thereof located directly below the control electrodes 7a and 7b due to capacitive coupling dependent on an electrostatic capacitance Cc possessed by the dielectric layer 1. The potentials of the intermediate conductive layer 2, the paper base 3 and the back resistance layer 4 are transferred to positions of the respective layers directly below the stylus 8 due to the existence of their respective resistivities Rc, Rp and Rb, and are then made to appear on the surface of the dielectric layer 1 owing to an electrostatic capacitance Cp possessed by the dielectric layer 1 at a position thereof directly below the stylus 8. In consequence, the difference in potential between the stylus 8 and the dielectric layer 1 at the position directly below the stylus 8 exceeds a predetermined value, so that discharge is caused to take place between the stylus 8 and the dielectric layer 1. Then, negative charge is transferred from the stylus 8 to the dielectric layer 1 and stored in the latter, thereby forming an electrostatic latent image on the electrostatic recording paper 11. Each of the layers of the electrostatic recording paper 11 has the following function or service. First, the surface dielectric layer 1 is made of a mixture of insulating thermoplastic resin and insulating pigment so that it serves as a charge carrier for holding charged particles for a long time and it serves to form a discharge gap of about 10 µm between the stylus 8 and the control electrodes 7a and 7b with the aid of an insulating pigment having a diameter of about 3 to 6 µm. Function of the intermediate conductive layer 2 is to effectively concentrate the positive voltage applied to the control electrodes 7a and 7b in the dielectric layer 1 at a position thereof located directly below the stylus 8. This layer also serves as a liquid barrier so that, in coating the dielectric layer 1 on the paper base 3, the resin and the pigment are prevented from immersing into cavities in the paper base 3 to assure the coating with a uniform thickness. The paper base 3 serves as a part for constituting a base on which the intermediate layer 2 and the dielectric layer 1 are formed and, at the same time, it usually contains water existing in equilibrium with the ambient humidity so as to perform the same function as the intermediate conductive layer 2. Finally, the back resistance layer 4 does not directly take part in the formation of the electrostatic latent image like the intermediate layer 2, except that it serves to raise the potential at a position directly below the stylus 8, but it contributes to prevention of any fog caused by the bias due to the rise in potentials of the intermediate layer 2 and the paper base 3 in forming the electrostatic latent image. However, the above construction has suffered a problem that the formation of an electrostatic latent image cannot be performed stably at high or low humidities. This is because the resistance values of the intermediate conductive layer, the paper base and the back resistance layer of the electrostatic recording paper vary in accordance with the humidity. In other words, at high humidities, the resistance values of these layers are lowered to increase leakage occurring through the back resistance layer, so that the potential of the intermediate conductive layer at a position thereof directly below the stylus cannot increase readily, with the result that no sufficient discharge takes place. Further, in case a matrix is constituted by a plurality of styluses and control electrodes, there is caused a ghost image. To the contrary, at low humidities, increase in the resistance value hinders the potential of the intermediate conductive layer from rising at a position thereof directly below the stylus, with the result that a sufficient discharge does not take place likewise. To cope with the above problems, it is even considered that the intermediate conductive layer and the back resistance layer of the electrostatic recording paper are made of an electronic conductive material so as to be hardly affected by the humidity (water content). However, this gives rise to another problem that the cost of the electrostatic recording paper is increased. US-A-4727386 discloses an electrostatic latent image forming apparatus according to the preamble of claim 1. A coupling electrode EC in said reference corresponds to the pressure contact means in claim 1. Coupling electrode EC serves for biasing the recording medium to a potential V1 in order to associate its effect with the effect of th counter electrode, when selected. Therefore, different regions of the pressure contact means corresponding to different control electrodes or to different styluses, respectively, may interact with one another and therefore may influence one another so that ghost images may occur on the recording medium. JP-A-58014774 discloses to provide a back electrode as as a third electrode, which back electrode corresponds to the pressure contact means according to claim 1 and is grounded through a resistor R. The object underlying the invention is to prevent ghost images on the recording medium. According to the invention, the above object is achieved by measurements laid down in the characterizing clause of claim 1. Preferred embodiments are claimed in the dependent claims. By electrically insulating separate segments of the pressure contact means from one another, any interaction therebetween is prevented, resulting in preventing any ghost image occuring on the recording medium. BRIEF DESCRIPTION OF THE DRAWINGS Figures 1 and 2 are a schematic sectional view and an electric equivalent circuit diagram of a known electrostatic latent image forming apparatus, respectively; Figures 3 to 5 show the present invention, Figure 3 being a schematic perspective view of the electrostatic latent image forming apparatus, Figure 4 being a detail structural view of a multistylus electrostatic recording head, and Figure 5 being an electric equivalent circuit diagram; and Figures 6 and 7 are a schematic sectional view and an electric equivalent circuit diagram of a conventional electrostatic latent image forming apparatus, respectively. DESCRIPTION OF THE PREFERRED EMBODIMENT Figure 1 is a schematic sectional view of a uniplane control type electrostatic latent image forming apparatus, and Figure 2 is an electric equivalent circuit diagram thereof. In Figures 1 and 2, the same reference numerals as those in Figures 6 and 7 are used to denote the same or corresponding parts so that explanation thereof will be omitted. In Figure 1, reference numeral 12 denotes a pad roller used for pressing an electrostatic recording paper 11 against a stylus 8 and control electrodes 7a and 7b, which pad roller is formed by bonding on the surface of a roller member 13 made of an insulating material such as polyurethane foam a conductive rubber member 14 having a surface resistivity of about 10⁵Ω to 10⁷Ω as a conductive member introduced by the present invention. The conductive rubber member 14 is brought into pressure contact at constant pressure with a portion of the back surface of the electrostatic recording paper 11, which portion is opposed to the stylus 8 and the control electrodes 7a and 7b, as shown in Figure 1. Further, the conductive rubber member 14 is kept from coming in direct contact with other conductive members. Other arrangements than described above are identical with those of the conventional apparatus shown in Figure 6. It is noted that the surface resistivity of the conductive rubber member 14 can be measured by means of, for example, "High Resistance Meter 4329A" and "Resistivity Cell 16008A" which are manufactured by YOKOGAWA Hewlett-Packard Co., Ltd. Next, description will be given of the process of forming an electrostatic latent image and the function of the conductive rubber member 14 in the electrostatic latent image forming apparatus according with reference to the equivalent circuit diagram shown in Figure 2. The stylus drive circuit 9 and the control electrode drive circuit 10 act to apply simultaneously a recording voltage pulse of a negative polarity and a recording voltage pulse of a positive polarity, respectively, to the stylus 8 and the control electrodes 7a and 7b which are opposed to the electrostatic recording paper 11 with a proper discharge gap kept therebetween. The recording voltage pulse of a positive polarity applied to the control electrodes 7a and 7b raises electric potentials of the intermediate conductive layer 2, the paper base 3, the back resistance layer 4 and the conductive rubber member 14 at positions thereof located directly below the control electrodes 7a and 7b placed in capacitive coupling by an electrostatic capacitance Cc possessed by the dielectric layer 1. This rise in the potential is transferred to a position of each layer directly below the stylus 8 by resistivities Rc, Rp, Rb and Rs of the intermediate conductive layer 2, the paper base 3, the back resistance layer 4 and the conductive rubber member 14, respectively, and then appears on the surface of the dielectric layer 1 at a position directly below the stylus 8 through an electrostatic capacitance Cp. In consequence, the difference in potential between the stylus 8 and the dielectric layer 1 at the position directly below the stylus 8 becomes sufficiently large, so that discharge is caused to take place. Then, negative charge is transferred from the stylus 8 to the dielectric layer 1 and stored in the latter, thereby forming an electrostatic latent image. In this case, since Rc, Rp, Rb and Rs are connected in parallel to one another, the resistance value between points directly below the stylus 8 and the control electrode 7a, 7b is determined mainly by the smallest resistance value among the above four resistivities. Namely, if the surface resistivity Rs of the conductive rubber member 14 is set at a value smaller than Rc, Rp and Rb, the resistance value between the points directly below the stylus 8 and the control electrodes 7a, 7b is mainly dominated by Rs and prevented from exceeding the value of Rs (Rc and Rb at normal temperature and humidity are generally set at about 10⁷ Ω). Therefore, if the value of Rs is set at a proper value smaller than Rc, Rp and Rb, it is possible to maintain the condition that discharge takes place stably between the stylus 8 and the electrostatic recording paper 11 because, even at high or low humidity which causes Rc, Rp and Rb to decrease or increase, a change in the resistance value between the points directly below the stylus 8 and the control electrodes 7a, 7b can be minimized. It is therefore possible to stably form an electrostatic latent image without being affected by the ambient humidity. Figure 3 is a schematic perspective view of a more practical uniplane control type electrostatic latent image forming apparatus according to an embodiment of the present invention. In Figure 3, reference numeral 15 denotes a multistylus electrostatic recording head, in which styluses 8 are arranged in a line at constant intervals in its face opposite to the electrostatic recording paper 11 with the control electrodes 7a and 7b (7a being not shown) arranged in two lines in a manner to interpose the styluses 8 therebetween. Figure 4 illustrates the detailed structure of the multistylus electrostatic recording head 14. As shown in this drawing, the styluses 8 are grouped into blocks each including 2 m styluses (m = 5 in the case of Figure 4), and the blocks are classified alternately for A-channel and B-channel. The styluses 8 belonging to the A-channel blocks are connected correspondingly to A-channel stylus drive circuits 9a in number m through common signal lines, while the styluses 8 belonging to the B-channel blocks are connected correspondingly to B-channel stylus drive circuits 9b in number m through common signal lines. On the other hand, the control electrodes 7a, 7b each have a width substantially equal to the width of arrangement of the styluses 8 of one block and are disposed to interpose therebetween half the styluses 8 of two adjacent blocks as shown in the drawing. Each pair of control electrodes 7a and 7b are connected to the associated control electrode drive circuit 10 through a common signal line. The electrodes are driven in the following manner. First, the A-channel stylus drive circuits 9a are activated to apply recording voltage pulse of a negative polarity to the styluses 8 belonging to the A-channel blocks and, at the same time, the control electrode drive circuits 10 are activated to apply recording voltage pulse of a positive polarity to two pairs of control electrodes 7a and 7b between which the styluses 8 of a first A-channel block (Block No. A-1 shown in Figure 4) are interposed, thus forming a part of the electrostatic latent image directly below the styluses 8 of Block No. A-1. Subsequently, the B-channel stylus drive circuits 9b are activated to apply the recording voltage pulse to the styluses 8 belonging to the B-channel blocks and, at the same time, the recording voltage pulse is applied to two pairs of control electrodes 7a and 7b between which the styluses 8 of Block No. B-1 are interposed, thus forming another part of the electrostatic latent image directly below the styluses 8 of Block No. B-1. Likewise, the electrostatic latent image part for each block is formed alternately by the A-channel blocks and the B-channel blocks. Referring now to Figure 3, reference numeral 16 denotes a pad roller used for pressing the electrostatic recording paper 11 against the styluses 8 and the control electrodes 7a and 7b, which pad roller is formed by attaching separate conductive members 18 on the surface of a roller member 17 made of an insulating material (such as polyurethane foam). Each of the separate conductive members 18 is made of a material which has a surface resistivity of about 0 Ω and is regarded as a perfect conductor. The conductive members 18 are electrically insulated from one another. Further, it goes without saying that the respective conductive members 18 are prevented from coming in direct contact with other conductive members. Each of the separate conductive members 18 has a width substantially equal to the width of the control electrodes 7a, 7b and is located in a manner to be brought into pressure contact with the back surface of the electrostatic recording paper 11 only in an area opposed to an appointed pair of control electrodes 7a and 7b and the styluses 8 interposed between them. The electric equivalent circuit of the apparatus of this embodiment can be expressed as shown in Figure 5, because the conductive member 18 is almost a perfect conductor. Namely, the resistance value between the points directly below the stylus 8 and the control electrodes 7a, 7b is nearly zero and the potentials of the dielectric layer 1 at the positions directly below the stylus 8 and the control electrodes 7a, 7b are substantially equal to each other. The electrostatic latent image forming process adopted in this embodiment is the same as described above. However, the conductive member 18 is brought into pressure contact to raise the potential at the position directly below the stylus 8 up to a potential substantially equal to the potential at the position directly below the control electrodes 7a, 7b and therefore, it is possible to allow discharge to take place efficiently between the stylus 8 and the dielectric layer 1. This condition is unchanged even if Rc, Rp and Rb of the electrostatic recording paper 11 are varied in accordance with the change in the ambient humidity. In consequence, it is possible to stably form an electrostatic latent image even at low or high humidity. Further, since the conductive members 18 are separate, the potentials of only the conductive members 18 corresponding to two pairs of control electrodes to which the positive polarity recording voltage pulse is applied, are raised without substantially raising the potentials of other conductive members 18. Accordingly, there is no possibility of occurrence of the ghost image due to expansion of the potential into the unnecessary portion. Incidentally, in case the conductive member 18 regarded as a perfect conductor is not separate, the potential of the whole conductive member 18 is raised to allow the ghost image to occur. It is not permissible, therefore, to use a perfect conductor as a material for the conductive member 18, and it is required to use a material having a certain surface resistivity, such as conductive rubber. In addition, in order to prevent, without fail, the occurrence of the ghost image due to reduction in Rc, Rp and Rb at high humidity, these resistance values may be set at rather high level. In the embodiments described above, although the conductive member is mounted on the pad roller so as to be rotated together with electrostatic recording paper, it may be formed as an elastic sheet member, for example. However, in case the conductive member is a stationary member, the coefficient of friction thereof with the electrostatic recording paper should be reduced so as not to apply load to the electrostatic recording paper during conveyance. In the aforesaid embodiment, the separate conductive members can also be made of a material having a certain surface resistivity, such as conductive rubber. The electrostatic latent image recording medium is not limited to one described in connection with the above embodiment. Further, in the embodiment described above, it is possible due to function of the conductive member to form an electrostatic latent image of good quality even if the resistance value of the electrostatic latent image recording medium itself is increased. Therefore, the thickness of the conductive layer which causes increase in cost of the electrostatic latent image recording medium, can be made thin (resulting in the increase of the resistance value thereof), thereby making it possible as well to reduce the cost of the electrostatic latent image recording medium.

Claims: An electrostatic latent image forming apparatus comprising: a recording head having styluses (8) arranged on a surface thereof facing an electrostatic recording medium (1,2,3,4), said styluses (8) being electrically connected as stylus blocks (A,B) each including a predetermined number of styluses (8), and control electrodes (7a, 7b) arranged along said styluses (8); first drive means (9) for applying a first voltage of a first polarity to said styluses (8); second drive means (10) for selectively applying a second voltage of a polarity opposite to said first polarity to said control electrodes (7a,7b) in correspondence to said first voltage to allow the potential of said electrostatic recording medium (1,2,3,4) to change in correspondence to said first voltage; and a pressure contact means (12) disposed on the side of the back surface of said electrostatic recording medium (1,2,3,4) and having a conductive member (14), characterized in that said conductive member (14) is divided into segments (18), which are electrically insulated from one another and which are of a width substantially equal to the width of said control electrodes (7a, 7b) and in that the segments (18) are provided only at portions opposed to said control electrodes (7a,7b) and styluses (8). An electrostatic latent image forming apparatus according to claim 1, wherein said styluses (8) are arranged in one line. An electrostatic latent image forming apparatus, according to claim 1 or 2, wherein said control electrodes (7a, 7b) are arranged in two lines in a manner to interpose said styluses (8) therebetween. An electrostatic latent image forming apparatus according to Claims 1 to 3, wherein the value of the surface resistivity of the conductive member (14) is set to be lower than the smallest resistance value among resistance values possessed by individual members (1,2,3,4) constituting the electrostatic recording medium. An electrostatic latent image forming apparatus according to Claims 1 to 4, wherein the conductive member (14) which is brought into pressure contact with the portion opposed to the styluses (8) and control electrodes (7a, 7b) is made of a conductive rubber material.

Inventors: OHIGASHI CHIAKI, OHIGASHI, CHIAKI
Applicants: MATSUSHITA GRAPHIC COMMUNIC, MATSUSHITA GRAPHIC COMMUNICATION SYSTEMS, INC.
Application year: 1990
Main classification: G03G15
IPC codes: G03G15, B41J2