A method and apparatus for the sterilization of waste materials of more in particular, special hospital waste materials

Abstract: Method and apparatus for sterilizing by a dry-heating process, special waste materials of bacterial contents. The apparatus comprises a treatment tunnel (1) of a variable capacity consisting of a series of modular units (2a,2b,...) which define, in combination, an inner tubular treatment chamber, open at its ends, which are closed by means of doors (3) which can be automatically opened and closed at a centralized control board (4). A continuous belt conveyor (5) made of a band of steel net (6), can be caused to slide along the bottom of the tunnel (1), said conveyor being designed to receive, transport and discharge the waste materials to be treated and which are treated in said tunnel and which will be then collected into a container. In the inside of the tunnel (1) heating means (7) are mounted, spaced a part from each other at predetermined distances. One of said modular units (2a,2b,...) at the upper part thereof extends upwards with a chimney (9) associated with means (10) for the smoke suction, as well as with means for the burning of said smokes.

Description: The present invention relates to a method and apparatus for sterilizing special waste materials, more in particular, hospital waste materials and the like coming from medication rooms, contagious disease departments, biological laboratories as well as any waste material that, however, can be detrimental to the public health. According to the present law provisions, the aforementioned waste materials have to be treated in the following manner: Said waste materials have to be inserted in container duly differentiated from the containers employed for the other types of waste materials; Before their removal, they must be subjected to suitable disinfection or sterilization treatments, required and controlled by the Sanitary Director or by the responsible laboratory director; After said treatments the containers of the treated waste materials have to be gastight closed and brought to the plants for their final elimination, which, at present, are the incinerators which must present predetermined characteristics. These procedures practically require considerable troubles and failures which negatively affect the objects that the Legislator would have desired to reach for the safeguard of the public health and/or of the ambience. More in particular: The disinfection of the special waste materials in the inside of their containers is commonly carried out, in the best case, by the use of liquid disinfectants. These methods do not permit the certain "disinfection or sterilization" of said special waste materials, since their section is only determined by a contact and, therefore, it would be necessary to fill up each whole container with the liquid disinfectant. But also in this case, it would be necessary to check up that said sterilization would have been obtained in the waste materials having a certain thickness, or in the biological materials closed in the inside of containers (for instance, blood contained in test tubes closed by plugs). In the practice the conditions of disinfection or sterilization, established by the legislator are never been reached. This circumstance is enhanced by the fact that the legislator requires, in any case, an incineration of the treated special waste materials, as has been afore mentioned. But the incineration treatment would be unnecessary if there is the absolute certitude that the sterilization of the materials would have been duly carried out. The presence in Italy of very few incinerators, taken in consideration together with the disposition that requires the incineration of the aforementioned special waste materials, causes the impossibility of a suitable treatment of all the said special hospital waste materials which are produced, thus promoting many unlawful processes as well as an increase without limit of the elimination costs. The object of the present invention provides to overcome the aforementioned inconveniences by means of a method and apparatus realizing, on whichever type of special waste materials, their certain sterilization, taking in due consideration the objects of the present rules. By the use of the method and process of the present invention, after the treatment, the special hospital waste materials present a bacterial charge equal to zero; therefore that permits to classify and consider the treated materials, from an hygienic point of view, more secure than the solid urban waste materials so that the former ones can be treated as these latter. The present invention is based on a method of a "dry heat" sterilization applied for a predetermined period of treatment. A dry heat sterilization, when applied according to the due expedients, produces an unfailing microbicidal action in the innermost parts of materials having a high thickness or in biological materials closed into containers and the like and that in contrast to what takes place by the use of the steam sterilization method (i.e.; by employing autoclaves). The apparatus comprises a tunnel consisting of a series of a member of modular units so selected as to permit to use an apparatus corresponding to the volume of the waste materials to be treated. Thus the tunnel defines a tubular treatment chamber of a variable capacity open at its ends, where doors are mounted adapted to gastight close said tubular chamber: said doors can be automatically be closed and opened. In the inside of said treatment tubular chamber a continuous conveyor is mounted consisting of an independent unit which can be partially caused to let partially come out from one or the other of the ends of said tunnel. The conveyor comprises a continuous belt or band made of steel net or the like, which is caused to move with a predetermined and adjustable speed; on said metal belt during each operative cycle are mounted one or more containers of the special waste materials to be treated. Along the whole treatment chamber heating means are mounted apt to create an atmosphere of dry heat in the inside of said tunnel and which permits the total sterilization of the materials having a bacterical content or which are, however, dangerous. Said heating means act under the control of a probe and are so programmed as to be able to produce the necessary heat, according to the characteristics of the materials to be treated and of the duration of the holding thereof in the tunnel. One at least of the modular units, that will be preferably mounted at the center of the apparatus, extends upwards with a chimney, at the base of which a precombustion chamber is arranged, in which smoke suctioning means and burners are mounted, so that only sterilized smokes can be discharged. These and other characteristics of this invention will be better understood from the following description of an embodiment of the apparatus reference being made to the accompanying drawing, the sole Figure of which shows a partial perspective side view of a treatment tunnel view that is taken from one of its ends, where the closure door is in open position and where from the open door of said tunnel an end portion of the conveyor has been let come out. Now referring to the drawing, 1 indicates the treatment tunnel consisting of a series of modular units 2a,2b,.. which are designed to form, in a pre-selected combination, a tunnel 1 of the desired length of its inner treatment chamber, that has a substantially constant cross section. Each of the modular units 2a,2b,..; is supported by a framework 12. The tunnel 1 defines in its inside an inner tubular treatment chamber, open at its ends, where doors 3 are mounted which can be caused to be automatically gastight closed or opened by oleodynamic control jacks 13 or the like, according to the duration of the operative cycle. Along the bottom wall of the treatment chamber a continuous belt conveyor in longitudinably movable manner is mounted the continuous belt or band of which consists of a metal net, made preferably of stainless steel. The belt 6 at the ends of the conveyor 5 passes around two parallel drums 14, one of which is a driving drum. The conveyor 5 is independent from the tunnel structure so that it can be pushed or pulled out in such a manner that one or the other of the end portions of said conveyor can be caused to come out from one or the other of the ends of the treatment chamber, as the respective door 3 will be opened. That takes place when one or more containers have to charged upon the conveyor 5, or when one or more containers which contain the now steril waste materials has or have to be removed from the conveyor at the end of the sterilized cycle. In the inside of the treatment chamber heating means 7 are mounted, as for istance, ultraviolent ray lamps and the like, connected to a feeding source and to adjusting means which comprise control devices mounted on a control board 4 and which act under the control of at least a probe 15. On said board 4 there are also the control devices for programming the motion times of the belt 6 of the conveyor 5 and for the opening and closure of the doors 3. At least one of the modular units 2a,2b,..., the units 2b, for instance, is made integral with a suction chimney 9, at the base of which a precombustion chamber is obtained, in which means 10 are arranged for the suction of the gas or smoke from the treatment chamber as well as burners 11 provided to purify the suctioned smoke and gases and to discharge them through the chimney 9 in the atmosphere, after having been deprived of any polluting and noxious content. In the bottom surface of the tunnel 1, underneath the conveyor 5, a longitudinal collectiong channel 8 is arranged for collecting the liquids which may be separated from the treated waste materials and which are discharged through pipe unions 8a, provided with closure means.

Claims: A method for sterilizing dangerous hospital waste materials, collected in special containers and which comprises a dry heat sterilization of said materials in the inside of a tubular room sealingly closed at its ends by openable means, in said treatment room means being provided apt to move continuously forwards said containers from one end of the room towards the other end of said room with a predetermined speed. Apparatus for carrying out the method according to claim 1, characterized by the fact, that it comprises a tunnel (1) consisting of a series of a preselected number of modular units (2a,2b,...) apt in combination to form a tunnel (1) that defines in the inside a tubular treatment chamber of substantially equal cross sections, and having such length to give to said chamber the required volume, said tunnel (1) having open ends, which can be closed gastight by doors (3), the opening and closure of which is controlled by automatic control means (13) oleodynamic jacks, for instance, in the treatment chamber near the bottom wall of the tunnel (1) a continuous belt conveyor is mounted, consisting of an independent motorized assembly, which can be caused to slide along said bottom longitudinally so as to be let come out partially from one or the other of the treatment chamber ends of the tunnel (1), as the respective door (3) opens, the belt (6) consisting of a metal net, preferably, of stainless steel, while in the inside of each units (2a,2b,...) forming the tunnel (1), heating means (7) are mounted, apt to produce dry heat, as, for instance, ultraviolent ray lamps associated with means for adjusting the temperature of the treatment chamber, acting under the control of probes (15), according to the amounts of the materials of the treated and the holding of said materials in the tunnel (1), at least one of said modular units (2a,2b,...) extending upwards with a smoke discharge chimney (9) at the base of which a precombustion chamber is provided, in which devices (10) are mounted for sucking the smoke out of the treatment chamber, as well as burners (11) for the sterilization of said smoke, while in the upper surface of the bottom wall of the treatment chamber a longitudinal channel (8) is arranged provided for collecting the percolate that is then discharged through pipe unions (8a), provided with closure means.

Inventors: RAPANELLI PAOLO, RAPANELLI, PAOLO
Applicants: RAPANELLI FIORAVANTE SPA, RAPANELLI FIORAVANTE S.P.A.
Application year: 1990
Main classification: A61L11
IPC codes: A61L11