INFLATABLE BOAT AND DECK THEREFOR

Abstract: An inflatable boat has a deck that has interengagement means (11,12,20) between adjacent deck elements (1) which are joined by a resilient link (22). The interengagement means prevent relative vertical movements of the deck elements and substantially all angular movement in one sense (B), but freely permit relative angular movement in the other sense (A) whereby the deck may be rolled up, with the link allowing in principle 180° of relative rotation between elements.

Description: This invention relates to decks for inflatable boats and to inflatable boats incorporating such decks. Various folding boats have been known, with longitudinal folds (GB-A-980705) or, more commonly, lateral ones (US-A-3659298). Figure 4 of the latter document shows how an integral hinge strip may join two panels. It has also been known for the deck of an inflatable boat to consist of widely spaced-apart laterally-extending parallel planks held in a loose assembly by webbing strips running lengthwise of the boat and securing each of the planks. See the catalogue "Avon The Unbeatable Inflatables", October 1989, at p.11. Such a construction may be rolled up, but it lacks strengh and coherence in its planar condition. In the inflatable boat of GB-A-980705 which corresponds to the first part of claim 1 there is also a small laterally-foldable section where a pair of elements are hinged along adjacent sides. Non-adjacent sides of those elements, when they are planar, fit under shelves which will have a vertically restraining effect. In contrast, the present invention according to claim 1 is concerned to provide a deck which can be rolled up in one sense of rotation but which is highly resistive to load and tension when in its extended condition in the boat. In such a deck articulations are formed by links between adjacent sides of adjacent elements which also have on those same adjacent sides means for resisting a relative movement of the elements in a direction out of the plane of the elements, when they are in a substantially planar condition. The links are such that those adjacent elements may in principle execute a relative rotation of substantially 180°. We say "in principle" because in practice the presence of other elements in the roll, or of other parts of the boat, will prevent most if not all of the elements from executing the full potential rotation. Furthermore, the means resisting relative translational movement of adjacent elements perpendicular to that plane are disengaged upon a predetermined degree of angular movement of these elements. The elements may be one-piece integral wholes, or may comprise edge capping sections bearing the link and engagement means and discrete panels engaged by the capping sections. The elements will advantageously be of uniform section and normally be extruded (but may be moulded or otherwise formed) from an essentially rigid material such as a rigid metal e.g. aluminium or rigid plastics, e.g. high-impact PVC such as WELVIC® RG8/860 or ATOCHEM ZR0177. The flexible links also may be of uniform section and also may be extrusions; however they may alternatively be mouldings. A synthetic rubber such as a thermoplastic elastomer or more specifically EVOPRENE or ALCRYN is especially suitable for these. One preferred section for the flexible links has an integral enlarged portion at each end, as seen in cross-section of the link, these enlargements being to fit respectively into restricted mouths of channels in the adjacent slat-like elements. However, one or more ends (as seen in cross-section) of the link may be permanently secured in the element(s). The length of these links and elements will preferably be equal or substantially so. The elements and links will normally be disposed laterally in the boat and the sense in which they can roll-up will normally be that in which the beginning of the rolling-up action is in an upward direction. It is proposed that the deck may extend laterally to be entrapped at its edges under the overhang of the buoyancy tube or tubes which are at the sides of the boat and may be held in the tapering intersection formed between the lower portion of that tube or tubes and the flexible fabric floor of the boat. In this case, the entire boat may be rolled-up together with the deck once the buoyancy tubes have been deflated. The boat fitted with the deck may work somewhat in rough water and the flexible links should be such as to allow a few degrees of relative rotation in the nominally prohibited sense to accommodate such motion. End caps may be fitted over the lateral ends of the elements and may in their simplest form be a U-section constant profile moulding or extrusion of which the limbs of the U fit respectively within or over and below the upper and lower surfaces of the elements. However, it is preferred that such end caps should be a compound element having the U-section as before but bearing on the outer surface of the base of the U a soft element to engage snugly in the intersection between the hull and the inflatable tube to inhibit any chafing action. A preferred section of the slat-like elements is hollow, and provision may be made for reinforcement of the section by insertion of additional structural elements in the hollow as may be needed for example for an inflatable boat of large beam. Adjacent elements preferably have interengaging portions which when the elements are in their extended position and forming a deck for the inflated boat resist relative dislodgement of the elements. A particular embodiment of the invention will now be described with reference to the accompanying drawings wherein: Figure 1 is an end view of two adjacent elements of a roll-up deck, joined by a flexible link; Figure 2 is an end view of the flexible link section; Figure 3a, b and c show the elements in course of a rolling-up rotation; Figure 4 shows an end view of an end cap for the elements; Figure 5 is a part-section of an inflated boat with the deck in position and Figures 6 to 9 are end views of further embodiments. Slat-like elements 1 lie side by side to form a deck of an inflatable boat (51, Fig. 5) and are made of a constant section hollow extrusion of a rigid plastics material such as ATOCHEM ZR0177. An upper surface 2 or an upper skin has raised ridges or pips 3 for improved grip on that surface by those walking on it. Internal partitions 4 space the upper skin away from the lower skin offering a lower surface 5. In at least some of the compartments formed by partitions 4 locator ridges 6 may be positioned so that strengthening battens 7 may be located within the elements to give them added rigidity if need be. At one side 8 each element has at the side of the upper skin a restricted mouth 9 opening to an enlarged channel 10, and the lower skin projects into a shelf 11 defining a recess 12 above it. The shelf 11 may be discontinuous along the element between the recess 12 and the channel 10 a flange which defines also one side of the mouth 9 has a face 13 which is perpendicular to the upper and lower skins. At the other side 15 of the elements there is likewise a restricted mouth 16 resembling mouth 9 opening to a channel 17 also defined by an end wall having an end face 18 perpendicular to the upper and lower skins. The mid-planes of the channels 10, 17 lie at an angle, here 45° to the planes of the surfaces 2, 5. Below the end wall 18 the lower skin 5 is cranked upwards at 19 to project into a ledge 20. When the elements are lying generally coplanar as shown in Figure 1 and as they are in an inflated boat, they interengage in that the ledge 20 enters into recess 12 and is held there against twisting or other dislodgement e.g. relative translation in the sense of arrow C by interaction between the shelf 11 and a nose 21 at the bottom of the wall 13; at the same time the walls 13 and 18 butt together. Ledge 20, like shelf 11, may be discontinuous along the length of the elements. The elements are held together side by side by the presence in the channels 10, 17 of a link such as flexible link 22 best seen in Figure 2. The link 22 is of constant dumb-bell section and is formed for example by moulding or extrusion from a rubber or thermoplastic material or fabricated from reinforced fabric or other flexible materials. The enlarged beads 23 are fitted to the adjacent elements by being slid laterally into the channels 10, 17. The link preferably is integrally of a length almost equal to the length of the elements thus forming a continuous surface at the hinge which it forms between them. Notice that the height of the walls 13, 18 is such that the link element is bowed when it fits in the channels but does not substantially project above the upper surface of the upper skin of the adjacent elements. The beads 23 at the ends of the dumb-bell section link 22 are of course of a dimension to be a sliding fit in the channels 10, 17 and to be prevented from bodily movement out of them by the restricted mouths 9, 16. The length, seen in end view, of the link may be such that it is under tension between the elements when the latter are coplanar. The structure of the flexible links is such that rotation of one element relative to the other is possible in principle over 180° in the sense of the arrow A of Figure 1. By distortion and slight stretching of the flexible link a few degrees of relative rotation may be possible in the direction of the arrow B. The rotation in the sense of the arrow A allows the elements to be rolled-up in the manner which is shown in Figures 3a, b and c with an element 1' being shown in three progressive rolled-up positions 1'', 1''' respectively. The length of the flexible link and the fact that the mid-planes of the channels lie at an angle means that the upper surfaces 2 of adjacent elements 1 and 1' may overlie each other face-to-face i.e. having rotated 180° relatively, without strain. As can be seen from these figures the engagement means become disengaged at a predetermined angle of relative rotation, here about 30°. However when the deck is being rolled-up the full 180° of movement will not be used for most of the elements because of the presence of other such elements and/or because the deck is still in a boat with the latter in deflated condition. Then, the deck remains lodged in (or may be attached to) the boat. To prevent dislodgement of the flexible links along the direction of the channels 10, 17 as well as to lessen any chafing end caps may be fitted on the elements individually, at each end. Figure 4 shows such an end cap 25 which has a substantially rigid U-shaped section with legs 26 and base 27 and on the undersurface of the base 27 a hollow nose 28 of soft e.g. elastomeric material. Such a section can readily be formed by co-extrusion in a manner which is well-known in the art. The distance apart of the legs 26 of the U are such that they form a snug fit respectively above and below the upper and lower skins 2 and 5 of each element. Alternatively of course the legs could be spaced to fit between the skins. The deck is fitted in the boat with the elements extending laterally across it so it rolls-up from either the fore or aft directions, with the end cap 25 and in particular the soft nose 28 fitting into the V taper formed between buoyancy tubes 29 at the lateral sides of the boat and the flexible fabric floor 30 of the boat. At the bow and stern of the boat, and in particular at the region of the transom 52, the nose 28 may be omitted, the end cap then being a simple U-section channel which may be fitted to the exposed sides 8,15 of the elements. In order to prevent forward movement of the deck this channel may be used to retain the deck in position by providing location for a reinforced fabric flap which may be fitted underneath a transom batten. Further embodiments of the invention are seen in Figures 6 to 9. Figure 6 illustrates how flexible link 32 analogous in its function to link 22 may be permanently secured to one side only of each of the element 31. At one of its ends link 32 has an enlarged bead 23 which is for engagement in channel 17 as before. At its other end the link 32 has a foot 33 which is bonded in a recess 34 in element 31 or to the surface of element 31. When element 31 is extruded from plastics material, it and element 32 may be coextruded. The functioning of other parts given the same numbering as in the previously described embodiment is the same as described with respect to that embodiment in this one as well as in the embodiments of Figures 7 to 9. All those Figures show how the present invention may be achieved where the link extends between capping sections running along adjacent edges of separate deck panels. Such composite elements are given the general reference 61. In Figure 7 the construction of the link and of interengaging parts is exactly as in Figure 6, but these parts are born on capping sections 35, 36 respectively engaged over the adjacent edges of deck panels 37, 38 (here shown as solid, but which could equally well be hollow) to form the deck elements 61. In Figure 8, capping sections 39, 40 have a link 41 in the form of a waisted strip the end portions 42, 43 of which in cross-section are permanently secured to the sections 39, 40 either by bonding or by having been formed in co-extrusion with them. The waist 44 defines a preferred line of pivot. If co-extrusion is used, this will preferably be done with the capping sections hinged part open at an angle of say 30° to each other. Figure 9 shows how link 22 may be used with capping sections 35, 45 respectively, whose end view mimics that of the edge portions of the elements 1 of the first embodiment. An end cap such as 25 may be utilized in order to prevent forward movement of the deck in the boat by providing location for a reinforced fabric flap which may be fitted underneath a batten of a transom. A boat with a deck of such elements has a deck of substantial strength both against cargo or passengers depressing it and against torsional distortion when the boat works, but the deck can be readily rolled up either as a separate entity or while remaining within the boat assembly, the deflated tubes 29 then being flattened down on top of it and continuing to maintain the deck in its assembled position. In the drawings, only two elements have been shown interlinked; of course a comparatively large number will be used to form the deck of a boat (for example 14 to 15 for a 3m boat) and all may be similarly interlinked. The width (in end view) of the elements will be chosen as a compromise between easy rollability which would imply very numerous narrow elements and the cost of production and assembly of such very numerous elements. Exemplary widths may be between 50 and 400 mm with widths of the order of 140-150 mm being the norm. Not all elements need be of the same width, and in boats with a permanently mounted rigid transom the element nearest to the transom will preferably be narrower than an element next to it.

Claims: A deck for an inflatable boat (51) which has a plurality of deck elements (1,31,61) lying side by side in a planar condition of the deck, and a link (22,32,41) linking adjacent sides together for relative folding movement, and interengagement means (11,12,20) resisting in the planar condition of the deck relative translational movement of the elements in a direction (C) out of the plane, characterised in that the means (11,12,20) are at the adjacent sides of the elements, the means (11,12,20) disengaging upon a predetermined degree of relative angular movement of the adjacent elements (1,31,61) in one sense (A) while linked together by the link. A deck according to claim 1 wherein the interengagement means (11,12,20) are on respective capping strips (35,36,39,40,35,45) of the deck elements, at the sides thereof. A deck according to claim 1 wherein the interengagement means (11,12,20) are on respective sides of integral deck elements (1,31). A deck according to any one of the previous claims wherein the interengagement means are a ledge (20) along one side of an element engageable in a recess (12) along the side of an adjacent element, and a shelf (11) extending outwardly beyond a mouth of the recess (12) and lying adjacent to the ledge (20) when engaged, whereby also to limit relative angular movement between the adjacent elements in a sense (B) opposite to the said one sense. A deck according to any one of the previous claims wherein the link is formed by a resilient member (22,32,41) anchored to both deck elements (1,31,61). A deck according to claim 5 wherein the anchoring to at least one of the elements (1,31,61) is by engagement of an enlarged bead (23) on the resilient member (22,32) in a restricted mouth channel (17) on the other of the elements. A deck according to claim 5 wherein the anchoring to at least one of the elements is by permanent bonding of the resilient member (32,41) to, or coextrusion of the resilient member (32,61) with, the element(s) (31,61). A deck according to any one of claims 5, 6 and 7 wherein the deck elements form faces which are respectively upper (2) and lower (5) in use, the interengagement means (11,12,20) being adjacent to the lower face (5) and the link (22,32,41) being adjacent the upper (2). A deck according to claim 8 wherein the width of the link (22,32,41) between elements is such that when the deck is generally planar, the link is under tension between adjacent elements. An inflatable boat incorporating a deck according to any one of the preceding claims. A boat according to claim 10 wherein the elements extend laterally across the boat. A boat according to claim 11 wherein the elements are permanently lodged in or attached to the boat.

Inventors: HARDING, RICHARD JOHN ARTHUR
Applicants: AVON INFLATABLES LIMITED
Application year: 1990
Main classification: B63B7
IPC codes: B63B7