Electric connector

Abstract: The connector of this invention has a connector housing with a terminal accommodating chamber formed therein, into which a female terminal is to be assembled. A release bar is formed separately from the connector housing. With the release bar mounted on the connector housing, the female terminal is inserted into the connector. As the female terminal advances in the terminal accommodating chamber, its front end abuts against and then slides along the tapered surface of the front portion of the release bar, forcing it up. At the same time the female terminal slides over a lance formed in the connector housing. As it further advances, the front end of the lance engages with a hole in the underside of the female terminal and the front portion of the release bar snaps into an opening formed in the upper side of the female terminal. The female terminal in this way is doubly locked by the lance and by the front end of the release bar. If the lance fails to fit into the hole of the female terminal, the front portion of the release bar rests on the female terminal, projecting markedly from the housing, which is easily recognizable from outside. This in turn alerts the assembly worker to the incorrect mounting.

Description: The invention relates to an electric connector as indicated in the precharacterizing part of claim 1. An example of a prior art connector as indicated above having a female terminal that engages with a male connector is shown in Figures 11 and 12 (JP-A-58-212081). A female terminal F consists of a base plate a of a thin metal plate which has a male terminal receptor portion F₁ at the front and a wire connecting portion F₂ at the back. In the male terminal receptor portion F₁ there is a resilient tongue b , which is formed by folding back the front end of the base plate a to make it extend rearwardly between vertical side walls c and between the base plate a and a top plate d . The resilient tongue b is divided by two slits into three parts, of which a central resilient lock piece b₁ is formed with a raised projection e at the intermediate portion and has its free end bent upward at right angles forming a riser f . Side pieces b₂ of the resilient tongue b are curved so that their front ends q are almost in contact with the base plate a . The male terminal G, as shown in Figure 12, is inserted between the top plate d and the resilient tongue b of the female terminal F fitted in the connector H. The raised projection e on the central resilient lock piece b₁ of the tongue b engages with a hole h cut in the male terminal G, locking them together. The male terminal G is pressed against the resilient tongue b with a sufficient contact pressure, which is produced by the elasticity of the tongue b and by the reactionary force of the front ends q of the side pieces b₂ contacting the base plate a , thus providing an electrical connection. To release the lock, the riser f of the resilient lock piece b₁ is pressed down by a lever i mounted to the connector H to disengage the projection e from the hole h of the male terminal G. With the prior art mentioned above, when the length of the male terminal G, ℓ₁, is longer than the distance from the front of the connector H to the front of the riser f of the resilient lock piece b₁, ℓ₂, the front end of the male terminal G may hit strongly against the riser f , deforming the resilient tongue b or resilient lock piece b₁. This gives rise to a problem that the projection e may not be able to engage with the hole h of the male terminal G. Furthermore, once the resilient tongue b gets deformed, the contact pressure between the male and female terminals decreases, leading to faulty contact. The riser f , though essential for disengagement of the lock, can cause deformation in the resilient tongue b and the resilient lock piece b₁. The female terminal F engages with a lance j formed in the connector H and is fixed at a predetermined position in the terminal accommodating chamber of the connector H. Whether or not the engagement between the female terminal F and the lance j is complete cannot be seen from outside. That is, there is no means to check for improper contact of the male and female terminals G and F. This invention has been accomplished under these circumstances and is intended to provide an electric connector, which ensures reliable connection and disconnection between the mating male and female terminals; which has no possibility of the resilient contact portion of the female terminal being deformed; and which can prevent improper assembling of the female terminal and the connector housing. This object is solved by the features as indicated in claim 1. By means of these features the lock release bar is adapted to block an advancing male terminal within the male terminal receptor portion when the front end of the lock release bar extends through the opening of the connector housing into the male terminal receptor portion. Although another prior art (EP-A-0 111 245) electic connector already comprises a lock relase bar, same does not block an advancing male terminal within the male terminal receptor portion. A further prior art (DE-A-35 44 180) electric connector comprises a locking tongue to avoid improper assembling of the female terminal. However, this locking tongue does not operate like the lock release bar of the present invention. The features of the invention will be described in detail by referring to the accompanying drawings illustrating embodiments of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of an assembled connector of this invention; Figure 2 is a perspective view of a female terminal in the connector of Figure 1; Figure 3A is a cross section taken along the line B-B of Figure 2; Figure 3B is a left side view of Figure 3A; and Figure 3C is a cross section taken along the line C-C of Figure 3A. Figure 4 is a perspective view of the connector housing and the release bar, separated from each other; Figure 5 is a cross section of the connector housing; Figure 6 is a cross section taken along the line A-A of Figure 1, with a male terminal inserted into the connector; Figure 7 is a cross section showing the female terminal incompletely installed in the connector housing; Figure 8A is a perspective view of a connector housing of another embodiment of this invention; Figure 8B is a perspective view of the connector housing of Figure 8A as seen from the opposite side; Figure 9 is a longitudinal cross section of the connector housing of Figure 8B taken along the center line; Figure 10 is a longitudinal central cross section of the connector housing of Figure 9 with the female terminal installed therein; Figure 11 is a perspective view of a conventional female terminal; and Figure 12 is a cross section of the conventional connector with the female terminal and male terminal engaged. DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to Figure 1, reference symbol E represents a connector housing in which a female terminal is installed. Denoted 11 is a release bar formed separate from the connector housing E. We will describe the construction of the female terminal, connector housing E and release bar 11, in that order. As shown in Figures 2 and 3, the female terminal D consists of a base plate 1, a male terminal receptor portion D₁ at the front of the base plate 1, and a wire connecting portion D₂ at the rear, these three portions being formed integral as one piece. One of side walls 2 integrally erected from both sides of the front portion of the base plate 1 is bent at an intermediate portion toward the other side wall 2 to form a top plate 3. A central portion 3a at the free end of the top plate 3 fits into a recess 2a of the second side wall 2 and rests on the top end surface of the second side wall 2. Protuberances 2b on each side of the recess 2a are bent to hold the top plate 3, thus forming the male terminal receptor portion D₁. The top plate 3 is formed with two contact projections 3b, that are embossed to project inside the male terminal receptor portion D₁. The front end of the base plate 1 is folded back like a letter U to form a resilient tongue 4, which is divided into three parts by two slits 4a and extends backwardly in the male terminal receptor portion D₁. Of these three divided parts, a central resilient lock piece 4b is disposed almost parallel to the base plate 1 and is formed at an intermediate portion with a raised projection 5. The free end of the lock piece 4b projects beyond the back of the male terminal receptor portion D₁. In the example shown, it is exposed from a recess 3c of the top plate 3. The resilient lock piece 4b has its sides bent down so that the cross section is U-shaped to increase it strength. Press pieces 4c at each side of the resilient tongue 4 are curved like a mountain peak toward the base plate 1, with which their front ends are in resilient contact. The front ends of the press pieces 4c are connected together so that they will slide on the base plate 1 simultaneously. While, in this example, the resilient tongue 4 is divided by the slits 4a to form the resilient lock piece 4b and the side pressing pieces 4c, it is also possible to form them as one piece. The base plate 1 has an engagement hole 1a at a position opposite to the resilient lock piece 4b. Three of the four sides of the engagement hole 1a are cut in the base plate 1 and the cut portion is erected to form a support piece 1b. The engagement hole 1a is for receiving the lance formed in the connector housing. The support piece 1b is to prevent the resilient lock piece 4b from deflecting in excess of its limit of elasticity and is located slightly away from the resilient lock piece 4b. As shown in Figures 4 and 5, the connector housing E has a terminal accommodating chamber 6 therein with a male terminal insertion opening 6a formed at the front and with a female terminal insertion opening 6b at the back. In the terminal accommodating chamber 6 there is the lance 7, which has an engagement projection 7a at the tip. In the top portion of the surrounding wall of the connector housing E is formed an opening 8, which is cut in the top wall from the center toward the rear so as to communicate with the female terminal insertion hole 6b as well as the terminal accommodating chamber 6. The housing E has a rib-like stopper 9 formed near the female terminal insertion opening 6b, except at the top opening 8 and at the central area of the sides of the housing. Where the stopper 9 is not provided at the sides of the connector housing, there are engagement projections 10. A release bar 11 is formed separate from the connector housing E and has a roughly U-shaped base portion 11b at the rear that fits with the stopper 9. Formed at both ends of the base portion 11b are fixing portions 11a that fit in the area of the sides of the housing where the stopper 9 is not formed. The release bar 11 also has an operating portion 11e and a release portion 11c at the front of the former. The release portion 11c has a release surface 11d at the front that is disposed almost perpendicular to, and engages with, the male terminal (described later). At the back the release portion 11c has a tapered portion 11f. The release bar 11 is fitted in the connector housing E from above or back until the fixing portions 11a ride over the engagement projections 10 of the connector housing E, which fit in the hole of each fixing portion 11a. At the same time, the front surface of the base portion 11b comes into contact with the rear surface of the stopper 9, thus positioning the release bar 11. The release portion 11c at the front end of the operating portion 11e projects, through the opening 8, into the terminal accommodating chamber 6. Next, by referring to Figure 6, the action of the connector of this invention will be explained. First, the release bar 11 is assembled onto the connector housing E beforehand. Then, the female terminal D is inserted from the female terminal insertion opening 6b at the back into the terminal accommodating chamber 6 in the connector housing E. The female terminal D is crimped at the wire crimping portion D₂ with a wire 12 beforehand. As the female terminal D advances in the terminal accommodating chamber 6, its front end abuts against the tapered portion 11f of the release bar 11. It then slides along the tapered surface, pushing up the operating portion 11e, and slides over the lance 7 in the housing. As it further advances, the front end 7a of the lance 7 enters into the engagement hole 1a, holding the female terminal D in position in the connector housing E. At this time, the release portion 11c snaps into the recess 3c of the top plate 3 (Figure 2) by its own elasticity, the operating portion 11e returns to its original flat condition, and the front surface 11d of the release portion 11c is almost in contact with the recess 3c of the top plate 3 of the female terminal D. While in the above example the release bar 11 is fitted in the connector housing beforehand, it may be assembled after the female terminal D is installed. Now, the connector assembly is complete. Next, the male terminal G is inserted from the male terminal insertion opening 6a of the connector housing E until it is accepted in the male terminal receptor portion D₁ of the female terminal D. The male terminal G is inserted between the top plate 3 of the female terminal D and the resilient tongue 4. The raised projection 5 on the resilient lock piece 4b fits into an engagement hole 13 cut in the male terminal G, thereby locking the two mating terminals. The male terminal G is pressed against the contact projections 3b on the top plate 3 by the elasticity of the resilient tongue 4 and by the reactionary force of the pressing pieces 4c whose front ends are pressed against the base plate 1. Thus, the contact pressure between the mating terminals are sufficiently high assuring a reliable electrical connection. If the length of the male terminal G, ℓ₁, is longer than the distance from the front surface of the connector housing E to the front end surface 11d of the release portion, ℓ₂, then the front end surface 11d will work as a stopper. The female terminal D is doubly prevented from slipping off from the back of the connector housing E by the lance 7 and by the recess 3c abutting against the release portion 11c. The free end of the resilient lock piece 4b is almost parallel with the base plate 1, so that it is not subjected to an undesired force from the male terminal G that may cause deformation. Next, the process of disengaging the male and female terminals G, D from each other will be described. Under the engaged condition as shown in Figure 6, the front release portion 11c of the release bar 11 is applied with a force in the direction of arrow Y. The free end of the resilient lock piece 4b is pressed down, causing the raised projection 5 to come off the engagement hole 13 of the male terminal G. Then, the connector housing E is applied with a force in the direction of arrow Z, releasing the male terminal G from the female terminal D. Now, turning to Figure 7, we will explain how the incomplete mounting of the female terminal D can be prevented. If the front end 7a of the lance 7 fails to fit into the engagement hole 1a of the female terminal D, the front release portion 11c of the release bar 11 rests on the top plate 3 of the female terminal D, making the release bar 11 protrude from the connector housing E so markedly that an assembly worker can easily notice it from outside, a sign that the female terminal D is not mounted in correct position. Where the release bar 11 is fitted onto the connector housing E from the back after the female terminal D has been mounted, the female terminal D, if it is mounted imperfectly, will be pushed forwardly to its correct position by the front release portion 11c. The release bar 11 may be formed otherwise in shape or have other housing engagement structures as long as it has the release portion 11c and front surface 11d to move the resilient lock piece 4b in a direction perpendicular to the mating terminal engagement direction. In the connector housing E shown in Figures 8A, 8B and 9, a release bar 13 is connected to the connector housing E through a hinge 15. That is, on the side of the male terminal insertion opening 6a, the connector housing E is formed with a roughly U-shaped engagement frame 14 as well as an opening 8′. The release bar 13 is coupled to the engagement frame 14 through the hinge 15. The release bar 13 has a plate-like base portion 13b with fixing portions 13a on each side, an operating portion 13e extending backwardly from the base portion 13b, and a release portion 13c at the rear end of the operating portion 13e. The release portion 13c has a release surface 13d at the front and a tapered surface 13f at the back. The side walls 14a of the engagement frame 14 have an engagement claw 14b projecting from the upper part thereof to engage with the fixing portions 13a of the release bar 13. In this embodiment, when the release bar 13 is pushed in the direction of the arrow in Figure 8A, the fixing portions 13a on each side of the release bar 13 move down to ride over and beyond the engagement claws 14b of the engagement frame 14 so that the release bar 13 is locked in the connector housing E. Thus, unlike the release bar 11 mentioned earlier, there is no need to mount it on the housing and no possibility of the assembly worker forgetting to attach the release bar to the housing. This in turn improves the efficiency of the connector assembly work. This construction also has the advantages that if the hinge 15 should be broken, the release bar 13 will not come off the connector housing because of the locking between the fixing portions 13a and the engagement claws 14b. As shown in Figure 8B, the release portion 13c of the release bar 13 has its front release surface 13d engaged with the recess 3c of the top plate 3 of the female terminal D, thereby doubly locking the female terminal in combination with the lance 7. Because the release bar 13 engages with the connector housing E through the fixing portions 13a and the engagement claws 14b over a significantly wide area, the double locking force is increased. Furthermore, when the release portion 13c is pressed in the direction of arrow Y in Figure 8B to release the mating male terminal G (see Figure 6) from the resilient lock piece 4b, the male terminal G can be reliably unlocked because the direction of deflection of the resilient lock piece 4b coincides with that of the release bar 13. As described above, with this invention, the resilient tongue of the female terminal is prevented from being undesirably deformed by the force of the incoming male terminal and therefore the mating terminals can be connected with a stable contact pressure. Where the release bar is formed integral with the connector housing or it is fitted in the connector housing from above beforehand, any incomplete mounting of the female terminal inside the connector housing will cause the release bar to float up to a degree easily recognizable from outside, thus alerting the assembly worker to the incorrect mounting. This in turn prevents a possible connection failure of the mating terminals which would otherwise go unnoticed. Where the release bar is fitted from the back after the female terminal has been inserted into the connector housing, the female terminal, if incompletely mounted, can be pushed to the correct position by the advancing release bar. In either case, the connector of this invention has many functions such as engaging and disengaging the male and female terminals, checking for any incomplete mounting of the female terminal in the connector housing, and double locking of the female terminal. These functions combine to ensure highly reliable terminal connection.

Claims: An electric connector comprising: a connector housing (E), having a terminal accommodating chamber (6) therein and an opening (8,8′) formed in a surrounding wall, the opening (8,8′) communicating with the terminal accommodating chamber (6) inside the connector housing (E); a female terminal (D) installed in the terminal accommodating chamber (6) in the connector housing (E), the female terminal (D) having a lock mechanism (5) to lock an incoming male terminal (G), the female terminal (D) further comprising: a base plate (1); a male terminal receptor portion (D1) formed integral with a front part of the base plate (1), the male terminal receptor portion (D1) being formed into the shape of a channel or frame; a wire connecting portion (D2) formed integral with the rear part of the base plate (1); and a resilient tongue (4) movable in a direction (Y) almost perpendicular to the resilient tongue (4) formed by reversely folding the base plate (1) at the front end of the male terminal receptor portion (D1) so that the folded part of the base plate (1) extends rearwardly until its free end projects from the rear end of the male terminal receptor portion (D1) and is also exposed from the opening (8,8′) of the connector housing (E); and a releasing lever (11,13) that can be resiliently displaced vertically through the opening (8,8′) of the connector housing (E) and has a release portion (11c,13c) at its front end that projects downwardly and can contact with the resilent tongue (4), the releasing lever (11,13) being movable in the vertical direction (Y) to release the lock (5) between the mating terminals (D,G); characterized in that said releasing lever (11,13) is provided by a lock release bar (11,13) having a front end (11c,13c) extending through the opening (8,8′) of the connector housing (E) to said male terminal receptor portion (D1), the front end (11c,13c) of the lock release bar (11,13) being in contact with the resilient tongue (4), and said front end (11c,13c) having a front end surface (11d,13d) being adapted to block an advancing male terminal (G) with in said male terminal receptor portion (D1). An electric connector as set forth in claim 1, wherein the release bar (13) is connected to the connector housing (E) through a hinge (15). An electric connector as set forth in in claim 2, wherein the lock release bar (13) has a tapered surface (13f) at the back of the release portion (13c). An electric connector as set forth in claims 2 or 3, wherein the front surface of the release portion (13c) is formed as a vertical surface that engages with the male terminal (G). An electric connector as set forth in claim 1, wherein a rear end portion (11b) of the release bar (11) can be removably mounted on the connector housing (E). An electric connector as set forth in claim 5, wherein there is a lock means (7a) between the base plate (1) and the housing (E). An electric connector as set forth in claim 6 wherein the surrounding wall of the connector housing (E) is provided with a stopper (9) that engages with the rear end portion (11b) of an operating portion (11e).

Inventors: IKEDA TOMOHIRO C O YAZAKI PART, IKEDA, TOMOHIRO, C/O YAZAKI PARTS CO., LTD.
Applicants: YAZAKI CORP, YAZAKI CORPORATION
Application year: 1990
Main classification: H01R13
IPC codes: H01R13