The preparation of silanes containing at least two oxazolidinic moieties.

Abstract: New silanes containing at least two oxazolidinic moieties can be defined by means of the general formula: wherein X₁, X₂, X₃ and X₄ have the meaning as reported in the specification, and each one of A₁, A₂ and A₃ represents from 0 to a plurality of siloxane radicals -SiO- and are better defined in the text of the specification. These compounds are useful as crosslinking agents for moisture-hardening systems based on polyisocyanates, of acrylate polymers and of polyepoxides in compositions for coatings, sealants and adhesive agents.

Description: The present invention relates to a process for preparing silanic compounds containing at least two oxazolidinic moieties. In US-3,743,626 the use is disclosed of some polyoxazolidines as hardening agents, under environmental conditions of moisture and temperature, for adhesives based on both aromatic and aliphatic polyisocyanates. As disclosed in US-4,138,545, such polyoxazolidines can be obtained by means of the reaction of an oxazolidine (A): with lower alkyl esters of dicarboxy or polycarboxy acids, by operating under trans-esterification conditions; or by means of the reaction of an oxazolidine (B): with a glycol or a polyol, still operating under conditions of transesterification. The oxazolidines (B) are obtained in their turn by means of the addition of aldehydes to an addition product obtained from ethanolamine and an alkyl acrylate. Such reactions of transesterification require such catalysts as alkali-metal alkoxides or organometallic compounds (e.g., titanium alkoxides), which are not easily removed from the reaction medium and are harmful for the stability of polyisocyanates. Furthermore, drastic reaction conditions are required for the transesterification to proceed to completeness, with the obtained products being consequently damaged. BE-A-865,893 discloses the use of some polyoxazolidines in sealant compositions based on polyisocyanates. As disclosed in BE-A-833,821, these polyoxazolidines can be obtained by means of the addition of oxazolidine (A) to polyisocyanates. These products suffer from the disadvantages deriving from the cost of polyisocyanates. Furthermore, owing to the formation of urethanes in their synthesis, these products have unacceptably high viscosity values, in particular when non-aliphatic diisocyanates, or polyisocyanates in general are used. EP-A-288,935 discloses the use of polyoxazolidines as crosslinking agents in putties based on polyisocyanates, crosslinking under environmental conditions of moisture. These polyoxazolidines use, as their starting products, bis(alkanolamines) (C): HO-CH₂-CH₂-NH-(CH₂) n -NH-CH₂-CH₂-OH The synthesis of such alkanolanies, carried out by starting from amines and ethylene oxide, is not very selective. Furthermore, the need exists for such reaction compounds to be separated from the reaction mass, under high-temperature, high-vacuum conditions. The distillation is required by the need for removing the tertiary amines (tri- and poly-alkanolamines) which, in case are introduced in polyisocyanate systems, reduce their useful life owing to phenomena of premature crosslinking, by a chemical (alkanols), as well as a catalytic (presence of tertiary nitrogen) way. US-A-4,296,225 discloses the incorporation of polyoxazoiidines as latent crosslinking systems, in polyvinylic systems, in the preparation of polyvinylic emulsions, In this case, the oxazolidine is incorporated in the formulation as a hydroxyalkyloxazolidine methacrylate, or as a component in polyurethane paints with a high solids content. The principle is that of introducing the oxazolidinic moiety into the molecule of a polyacrylate. Such an introduction is made possible by means of the use of a vinyloxazolidine capable of co-polymerizing to a various extent with the acrylic monomers. In any case, the oxazolidinic equivalent is not high and the polymers are either solids or liquids with an excessively high viscosity value, so that the compounds have to be dispersed in water, or must be dissolved in an organic solvent. For example, EP-A-0253770 discloses coupling agents for polyurethane and polyepoxide resins, having low viscosity and containing one oxazolidine moiety, and discloses therefore their use as curing agents for crosslinkable polymers. The purpose of the present invention is a process for preparing a class of compounds containing at least two oxazolidine moieties in their molecule, which make it possible the drawbacks of the prior art, as mentioned hereinabove, to be overcome. In particular according to the present invention a simple and advantageous process for preparing this class of silanic compounds containing at least two oxazolidine moieties, has been found, compounds which can be used as crosslinking agents in moisture-hardening systems on the basis of polyisocyanates, acrylate polymers or polyepoxides, and which are characterized by a considerable thermal and photochemical stability chromatic stabily and very low viscosity. In accordance therewith, the present invention relates to a process for preparing compounds which can be defined by means of the general formula: wherein A₁, A₂ and A₃, which can be either equal to, or different from, one another, represent random sequences respectively of m₁, m₂ and m₃ radicals and of n₁, n₂ and n₃ radicals, wherein m₁, m₂, m₃, n₁, n₂ and n₃ are integers comprised within the range of from 0 to 10 and at least two from the substituents X, X₁, X₂, X₃ and X₄ represent an N-alkyl-oxazolidinic radical (II): and the residual substituents, which can be either equal to, or different from, one another, represent, independently from one another: a hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, and which can be substituted with either organic or inorganic radicals inert towards the oxazolidinic structure (II), as well as towards the ≡Si-H bonds, and towards the isocyanate radicals -NCO, the epoxy or acrylic groups, and so forth, which are contained on the formulates the compounds of the instant invention are mainly destined to; an either straight or branched fluoroalkyl radical containing from 1 to 6 carbon atoms, an aryl or cycloalkyl radical, which can also be substituted on their ring with alkyl radicals, or with either organic or inorganic radicals which are inert in the hereinabove specified meaning, or a whatever pair of the X₁, X₂, X₃ and X₄ substituents, jointly taken, represent an oxygen bridge between the two silicon atoms they are bonded to, so as to originate a cyclic structure constituted by silicon and oxygen atoms in alternating sequence, and the residual two substituents, including the X substituent, retain their meaning as seen above; R and R₁, which can be either equal to, or different from, each other, independently represent the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, a cycloalkyl radical or an aryl radical, which can be also substituted on their ring with radicals inert towards the oxazolidinic structure; an either straight or branched fluoroalkyl radical containing from 1 to 6 carbon atoms; R₂ represents the hydrogen atom or the methyl radical; R₃ and R₄, which can be either equal to, or different from, each other, represent, independently from each other, the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, or an aryl radical; R₅ and R₆, which can be either equal to, or different from, each other, represent the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, a cycloalkyl radical or an aryl radical, comprising the step of reacting a (meth)allyl-oxazolidine (X) is reacted with a silanic compound having the general formula (XI): wherein m₁, m₂, m₃, n₁, n₂, n₃, as well as R and R₁ have the same meaning as above indicated; at least two substituent radicals selected from among Z, Z₁, Z₂, Z₃ and Z₄ represent, independently from one another, a hydrogen atom and the residual substituents, which can be either equal to, or different from, one another, represent, independently from one another, the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, and which can be substituted with either organic or inorganic radicals inert towards the oxazolidinic structure (II), as well as towards the ≡Si-H bonds, and towards the isocyanate radicals -NCO, the epoxy or acrylate groups, an either straight or branched fluoroalkyl radical containing from 1 to 6 carbon atoms, an aryl or cycloalkyl radical, which can also be substituted on their ring with either organic or inorganic radicals which are inert towards the oxazolidinic structure, towards Si-H bonds and towards the isocyanate, the epoxy and the acrylate groups, or a whatever pair of the Z₁, Z₂, Z₃ and Z₄, jointly taken, represent an oxygen bridge between the two silicon atoms they are bonded to, so as to originate a cyclic structure constituted by silicon and oxygen atoms, and at least two from the three residual substituents, including Z, represent a hydrogen atom. For the sake of convenience of representation, the radicals A₁, A₂ and A₃ can be represented as: wherein m₁, m₂, m₃, n₁, n₂, n₃, owing to as hereinabove said, are integers comprised wihin the range of from 0 to 10. The siloxanic chains should not absolutely be understood as a sequence of blocks, with blocks being constituted by an m number of radicals with an n number of radicals, in that the sequence of the two different siloxanic radicals is randomly distributed throughout the same chains. By "radicals inert towards the oxazolidinic structure, the ≡Si-H bond and the isocyanate, epoxy and acryl groups", such radicals as -CH₃, C₂₋H₅ ,-CF₃ , -CN, -CH₂Cl, and so forth are meant. In accordance with the structural formula (I), the silanic compounds prepared according to the present invention can be either straight (when at least two of the sums of m₁+n₁, m₂+n₂, m₃+n₃ are equal to zero), or branched (when at least two of the sums of m₁+n₁, m₂+n₂, m₃+n₃ are different from zero), or cyclic [when a whatever pair of the substituents X₁, X₂, X₃ and X₄ in the general formula (I), jointly taken, represent an oxygen bridge between the two silicon atoms they ar bonded to]. In the preferred form of practical embodiment of the present invention among the straight structures, m₁, m₂, m₃, n₂ and n₃ are equal to zero; n₁ = 1; R, R₁, X₂ and X₃ represent a methyl radical; X₁ and X₄ represent two N-alkyloxazolidinic moieties (II); the substituents R₂, R₃ and R₄ represent hydrogen atoms, and the substituents R₅ and R₆ represent, independently from each other, a straight-or branched-chain alkyl radical containing from 1 to 4 carbon atoms, or either one of R₅ and R₆ represents the hydrogen atoms and the other one represents an alkyl radical. A particular example of a compound according to the preferred form of practical embodiment among the straight structures, is bis-[(2-isopropyl-1,3-oxazolidin-3-yl)-propanyl]-tetramethyl-disiloxane (III) In case of branched silanic compounds, a preferred form of practical embodiment among the structures of general formula (I) is the one in which m₁, m₂ and m₃ are equal to zero; n₁, n₂ and n₃ are equal to 1; X₄, R and R₁ represent methyl radicals; X₁, X₂ and X₃ represent N-alkyl-oxazolidinic moieties (II); the substituents R₂, R₃ and R₄ represent hydrogen atoms; and the substituents R₅ and R₆ represent, independently from each other, a straight- or branched-chain alkyl radical containing from 1 to 4 carbon atoms, or either one of R₅ and R₆ represents the hydrogen atoms and the other one represents an alkyl radical. A particular example of a compound according to the preferred form of embodiment among the branched structures, is the compound having the structural formula (IV): In case of cyclic silanes, falling within the scope of the general formula (I), in case a whatever pair of the substituents X₁, X₂, X₃ and X₄, jointly taken, represent an oxygen bridge between the two end silicon atoms they are bonded to, the struxtures corresponding to the general formula (V): which fall within the scope of the general formula (I) in case X₁ and X₄, when jointly taken, represent an oxygen bridge between the two silicon atoms they are linked to, and m₂, m₃, and n₂, n₃ are equal to zero, constitute a preferred form of practical embodiment. We emphasize that the m radicals and the n radicals have to be understood as being randomly distributed throughout the ring structure of formula (V). Examples of compounds falling within the scope of the structural formula (V) are bis-[(2-isopropyl-1,3-oxazolidin-3-yl)-propenyl]-tetramethylcyclotetrasiloxane (VI) corresponding to the formula (V) for m₁ = 2 (owing to as above said, the two radicals are randomly distributed throughout the cycle); n₁ = 1, R₁ and X₂ = H, R and X₃ = methyl and X represents an N-alkyloxazolidinic radical according to formula (II); and tetra-[(2-isopropyl-1,3-oxazolidin-3-yl)-propanyl]-tetramethyl-cyclotetrasiloxane (VII), also falling within the scope of formula (V): In the particular case of compounds falling within the scope of the structural formula (I) in which m₁, m₂, m₃, n₁, n₂, n₃ are equal to zero and at least two radicals selected from the group consisting of X₁, X₂, X₃ and X₄ represent an oxazolidinic radical (II), the compounds are simple silanes of formula (VIII): Among the structures having the general formula (VIII), bis-[(2-isopropyl-1,3-oxazolidin-3-yl)-propenyl]-diphenylsilane (IX): constitutes a preferred form of practical embodiment. The reaction, which involves the Si-H linkages of (XI) and can be schematically shown as follows: is carried out with stoichiometric, or lower-than-stoichiometric amounts of the reactants, wherein by "stoichiometric amount" a number of mols of (meth)-allyloxazolidine (X) has to be understood, which is equal to the number of Si-H bonds contained in the siloxanic compound (XI). In case amounts of (X) are used, which are smaller than the stoichiometric amount, the so obtained polysiolxanes will still contain Si-H linkages as in case of the above compound (VI). In general, the reaction takes place very easily with heat development up to a vary high conversion rate, desirably in the presence of catalysts at temperatures comprised within the range of from 50°C up to 150°C, and preferably comprised within the range of from 80°C up to 120°C. Reaction catalysts are palladium in metal state, rhodium, palladium complexes or complexes of still other transition metals, such as, e.g., hexachloroplatinic acid (H₂PtCl₆), or initiators of free-radical type, such as, e.g., azobisisobutyronitrile. The amounts of catalyst are considerably different and strictly depending on the type of catalytic system adopted. In case of catalysts of free-radical type, the amounts can be comprised within the range of from 0.01 up to 5%, and are preferably comprised within the range of from 1 to 5% by weight, relatively to the reactants. On the contrary, in case of catalysts in metal form (Rh, Pd, Pt, and so forth), and of their compounds, the very low amounts of catalysts are used, and are generally comprised within the range of from 1 to 100 parts per million, as computed relatively to the reactants, and preferably comprised within the range of from 1 to 10 ppm. In case acidic catalysts are used, such as, e.g., hexachloroplatinic acid, small amounts of a proton acceptor, such as, e.g., glycidol or trimethylorthoformate, should be added to the reaction medium in order to reduce the acidity of the system, to which the oxazolidinic molecule is very sensitive. It is not necessary to operate under pressure; anyway, the reaction can be carried out in autoclave as well. The reaction can be carried out in bulk or in the presence of inert solvents. The use of an inert solvent facilitates the removal and control of the rection heat. By the term "inert solvents", all of those solvents are meant, which do not interact with Si-H function; the aliphatic and aromatic hydrocarbons, as well as the linear and cyclic ethers, and so forth, belong to this class of solvents If one operates in the absence of solvents, the control of the exothermic heat developed by the reaction can be easily carried out by portionwise adding the (meth)-allyl-oxazolidinic reactant (e.g., by adding it dropwise). Independently on how the reaction is carried out, whether in the presence, or in the absence of solvents, the reaction is substantially complete within a time which nearly never is longer than 6 hours, and is generally comprised within the range of from 2 to 6 hours. The progress of the reaction is monitored by spectroscopic way, by monitoring the decrease of the absorption band of ≡Si-H radical in the I.R. range, or of the allyl unsaturation of (meth)-allyl-oxazolidine. If the reaction is carried out in the presence of a solvent, this latter is removed after the end of the reaction by evaporation under vacuum. The reaction yield is practically complete and, apart from the distillation of the solvent, the obtained products do not practically require any further purification. The silanic product (I) are low-viscosity liquids; their viscosity is a function of the number of the oxazolidinic moieties contained in their molecule and of the length of possibly present siloxanic chains. The (meth)-allyl-oxazolidines of general formula (X) can be prepared in their turn according to the same method as disclosed in a co-pending Italian patent application filed in the same Applicant's name. Such a method is reported here for the only purpose of integrating the specification of the invention according to the instant patent application. In particular, a (meth)-allylamine (A) is reacted with an alkylene oxide (B) in order to yield a (meth)-allyl-alkanolamine (C): wherein R₂, R₃ and R₄ have the same meaning as seen hereinabove. The reaction is exothermic and takes place easily at temperatures comprised within the range of from 0 ° C to 120 ° C, by operating with a molar ratio of the (A) reactant to the (B) reactant comprised within the range of from 2 to 10. The N-(meth)-allyl-alkanolamine (C) is the reacted with the aldehyde or ketone (D) in order to yield the (meth)-allyloxazolidine as the end product: The reaction is suitably carried out at temperatures comprised within the range of from 20 ° C to 100 ° C without solvents, with the aldehyde or the ketone being refluxed in order to azeotropically remove water formed as the reaction byproduct. The siloxanic compounds containing Si-H bonds of formula (XI) are well-known from patent literature and general technical literature. The process for preparing the compounds (I) containing at least two oxazolidinic moieties, according to the instant invention, shows several advantages. First of all, the values of yield and selectivity of the concerned reactions are high. Furthermore, the process is flexible, in that it makes it possible a variety of products to be obtained, which have a variable degree of functionality (number of oxazolidinic moieties). Furthermore, the compounds (I), prepared according to the present invention are compatible with the most common classes of organic polymers, with the advantage that they are liquids with rather low values of viscosity; moreover, said viscosity values can be easily controlled, in that, as said hereinabov, they are directly depending on the number of the oxazolidinic moieties and on the length of the possibly present polysiloxanic chains (at least one from m₁, m₂, m₃, n₁, n₂ and n₃ is different from zero). The length of the possibly present siloxanic chains (in case at least one from m₁, m₂, m₃, n₁, n₂ and n₃ is different from zero) and then, indirectly, the molecular weight of the compounds corresponding to the general formula (I) can be varied as desired, by causing the compounds (I) to react with polysiloxanes or with cyclopolysiloxanes in the presence of suitable catalysts. The compounds (I) containing two or more oxazolidinic moieties prepared according to the instant invention are latent crosslinking agents, in that in the presence of moisture, even of environmental humidity, they immediately undergo a hydrolysis, with the oxazolidinic ring being opened and polyalkanolamines being formed. Therefore, they are useful as crosslinking agents for polyisocyanates, polyepoxides and polyacrylates (Micheal's addition), in coating, sealant and adhesive compositions. They are useful above all in combination with polyisocyanates in that, owing to their inherent features, they do not endanger their useful life, and therefore can be combined with said polyisocyanates in single-component systems, which are low-viscosity liquids under room conditions, are free from solvents and undergo crosslinking in the presence of environmental humidity. In these formulations, the low viscosity of compounds (I) is particularly beneficial. The polyisocyanates which are useful for the purpose of the instant invention are: the diisocyanates available from the market, such as, e.g., hexamethylene-diisocyanate, isophorone-diisocyanate, p-toluene-diisocyanate, diphenylmethane-diisocyanate, and so forth; the polyisocyanates, whether available or not available from the market, which can be obtained by means of the reaction of the polyols (such as, e.g., trimethylolpropane), and monomer diisocyanates; the triisocyanates containing the isocyanurate ring, such as, e.g., the trimers of hexamethylene-diisocyanate or of isophorone-diisocyanate or of toluene-diisocyanate, having the structure: wherein R = -(CH₂)6; or those having polycondensed structures, of the types: and Furthermore, useful polyisocyanates for the hereinabove cited formulations are those polyisocyanates which can be obtained by starting from aliphatic and/or aromatic isocyanates and organic, either difunctional or polyfunctional polymers with a low molecular weight (i.e., with a molecular weight of the order of from 500 to 20,000), with hydroxy-capped chains. Among these, the polyethers, polyesters, polycarbonates, polybutadienes and some hybrid polymers, such as hydroxy-capped polycarbonate-copolyethers and polycarbonate-copolyesters, can be mentioned. Such polyisocyanates are mixed with the compounds of formula (I) of the present invention in such a way, that to each oxazolidinic equivalent two equivalents of isocyanate radicals correspond in the polyisocyanate. Divergences from this stoichiometry are allowed, with the firmness of the crosslinked products being not excessively endangered, provided the compound (I) is present in an amount comprised within the range of from 30% less up to 20% in excess, relatively to the stoichiometric value. The formulation containing the polyisocyanates and the compound (I) can he prepared at temperature values comprised within the range of from room temperature up to about 60°C, and is facilitated by the perfect compatibility of the two concerned species with each other. To the formulation also catalysts can be added, which are suitable in order to speed-up the crosslinking process. Said catalysts are customarily selected from the group consisting of the metal soaps, and, in particular, the organometallic tin compounds, and of the organic acids, in particular p-toluene-sulfonic acid and naphthoic acid. Besides the catalysts further additives, such as organic or inorganic fillers, tixotropic agents flame-retarding agents, adhesion promoters, stabilizers, U.V.-absorbers can be added, according to the current common practice. The so obtained formulations undergo crosslinking by the effect of environmental humidity, at a fairly good rate, yielding manufactured articles which are endowed with excellent characteristics, in particular as regards their heat resistance, their chemical resistance and their ageing resistance, and with excellent characteristics of oxidation resistance. The following examples are given for the only purpose of disclosing the invention in greater detail. Example No. 1 Preparation of bis-oxazolidine 1-isopropyl-3-allyl-1,3-oxazolidine (X a ) [72.6 g; 468.4 mmol], tetramethyldisiloxane [31.4 g; 41.0 ml; 234 mmol] and trimethyl-orthoformate [0.4 g] were charged to a large test tube of 200 ml of capacity, equipped with a magnetic-drive stirring means, and were reacted inside it under a dry-nitrogen blanketing atmosphere. To the so obtained reaction mixture H₂PtCl₆ in isopropyl alcohol [0.5 mg of Pt; 10 ml] was added and the resulting mixture was heated with stirring by means of an oil-bath up to the temperature of 110°C: at this temperature a fast exothermic reaction started, with an inner temperature peak at 127°C. The reaction was then allowed to proceed for a further 2 hours at 120°C; at the end of this time, the absorption band of the function Si-H at 2120 cm-¹ of the I.R. spectrum had practically disappeared, like the absorption band typical for the allylic unsaturation at 2145 cm-¹. The so obtained colourless oil was regarded as corresponding to the proposed structure, with a purity not lower than 95%. ¹H-N.M.R. (CDCl₃, TMS), signals at: ppm 0.32 (12H, s, ppm 0.75; 1.73; 2.82; [2H + 2H + 2H, m, respectively Si-CH₂- (α), Si-CH₂-CH₂- (β); Si-CH₂-CH₂-CH₂- (γ)]; ppm 1.22 (12H, m, 12H, ppm 4.05 (2+1H, m, ppm 2.55 and 3.4 (1+1H, m, Elemental analysis: C 59.6%; H 11.0%; N 6.25% This compound was used in its as-produced-state for the successive uses (Tables 1, 2, 3). Example No. 2 Preparation of NCO-capped prepolymers and their formulation Two NCO-capped polymers were respectively prepared by reacting at 75°C two polymer-diols available from the market, i.e.: aliphatic-polycarbonate-diol (RAVECARB® 107 by ENICHEM) (a liquid at room temperature, t g -55°C), and respectively polytetrahydrofuran (a crystalline solid at room temperature, number average molecular weight = 2000), with isophorone-diisocyanate, NCO/OH ratio = 1.02. The reaction was considered as complete when the -NCO function resulted to be consumed up to at least 95% of theoretical value. To the so obtained NCO-capped prepolymers, the following values of number average molecular weight were respectively assigned: PM n = 2300 RAVECARB® 107 PM n = 2450 polytetrahydrofuran The following tests were subsequently carried out: To 50 mmols of each one of the two polymers, respectively corresponding to 115 and 122.5 g, dibutyltin dilaurate (500 ppm), xylene (15 ml) and bis-(oxazolidine) of structure (III) were added in such proportions as reported in following Table 1. The so obtained formulates were homogenised (30 minutes, 50°C) by stirring inside a sealed reactor, were degassed (1-2 hours at 50°C under static vacuum), were spread in order to form a layer of 2 mm of thickness and were allowed to crosslink at +23°C and 50% of relative humidity for 1 month. After crosslinking, the products showed the characteristics as reported in Table 1: Test No. Bis-oxazolidine (g) Gel % Tensile Strength N/mm² Deformation (%) Hardness (Shore A) 1 10.5 90.2 14.4 1100 77 2 12.4 79.5 6.15 1200 64 3 13.3 78.5 4.5 1200 60 4 10.5 86.7 7.9 1300 n.d. Further characteristics are reported hereinunder: Test No. Water Absorption (%) Oil Absorption (%) 1 1.65 -1.1 2 0.8 -1.5 3 1.0 -1.6 4 2.36 +20 All of the formulations showed to be stable over a storage time of up to 5 months at 50°C. The 30-days-long exposure of the specimens to U.V. light (W-O-M) at the temperature of 40°C on the samples 1, 2, 3, gave the following results: Test No. Tensile Strength N/mm² Deformation (%) 1 14.7 1200 no yellowing 2 decays after 15 days no yellowing 3 decays after 55 days no yellowing Example No. 3 Preparation of tris-(oxazolidine) (IV) Tris-(dimethylsiloxy)-methyl-silane (8.05 g, 9.4 ml, 0.0333 mol) was reacted with 1-isopropyl-3-allyl-1,3-oxazolidine (Xa) 15.5 g, 0.1 mol] in the presence of triethyl-orthoformate (0.2 ml) and a solution of H₂PtCl₆ in isopropanol (10 ml, 0.5 mg of Pt) for three hours at 110°C. At the end of this reaction time, the I.R. spectrum only showed the presence of traces of the absorption bands, respectively of Si-H at 2120 cm-¹ and of the double bond of N-allyl-oxazolidine at 1645 cm-¹. The so obtained oil was then stripped at 90°C for 2 hours under vacuum (66.65 Pa) (0.5 torr) and left a residue of colourless oil corresponding to the designed structure (22.7 g, yield 96.6%). Elemental analysis: * Found values C 55.63%; H 10.5%; N 5.65% (IV) * Required values (C₃₄H₇₅N₃O₆Si₄ - M.W. = 733) C 55.66%; H 10.23%; N 5.73% Example No. 4 Preparation of bis-(oxazolidine) (VI) Tetramethyl-orthosiloxane [24 g, 0.1 mol], N-allyl-oxazolidine (Xa) [31.5 g, 0.2 mol] were reacted in an analogous way to as disclosed in Example 3, in the presence of trimethyl-orthoformate (0.4 ml) and a solution of H₂PtCl₆ in isopropanol (10 ml, 0.5 mg of Pt). The I.R. spectrum of the resulting oil did not show any longer any traces of the presence of the double bond of allyl-oxazolidine at 1645 cm-¹, and the compound was assumed to be in compliance with the proposed structure. The stripping of this oil at 90°C under vacuum (66.65 Pa) (0.5 torr) left a residue of 54.3 g (yield 97.8%). Elemental analysis: * Found values C 45.95%; H 9.5%; N 5.28% (VI ) * Required values (C₂₀H₄₈O₆Si₄ - M.W. = 524) C 45.80%; H 91.6%; N 5.34% Example No. 5 Formulation of the NCO-capped prepolymer with tris-(isoxazolidine) (IV) The NCO-capped prepolymer based on aliphatic polycarbonate (RAVECARB® 107) of Example No. 2 [50 mmol, 115 g] was added to trisoxazolidine (IV) of Example No. 3 (11.6 g), xylene (15 ml) and dibutyltin dilaurate (500 ppm). After being homogenized by means of a mechanical stirrer and degassed, the resulting polymer was spread in order to form a layer of 2 mm of thickness, and was crosslinked under the same conditions as disclosed in Example No. 2. After crosslinking, it displayed the following characteristics: * Gel % 90 * Hardness (Shore A) 70 * Tensile strength (N/cm²) 20.2 * Deformation (%) 1200 * H₂O absorption (%) 1.0 (48 hrs in H₂O at 20°C) * Oil absorption (%) -1.8 (48 hrs in vaseline at +80°C)

Claims: A process for preparing Silanic compounds containing at least two oxazolidinic moieties, which can be defined by means of the general formula: wherein A₁, A₂ and A₃, which can be either equal to, or different from, one another, represent random sequences respectively of m₁, m₂ and m₃ radicals and of n₁, n₂ and n₃ radicals wherein m₁, m₂, m₃, n₁, n₂ and n₃ are integers comprised within the range of from 0 to 10; at least two from the radicals X, X₁, X₂, X₃ and X₄ represent the N-alkyl-oxazolidinic radical (II): and the residual radicals, which can be either equal to, or different from, one another, represent, independently from one another: a hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, and which can be substituted with either organic or inorganic radicals inert towards the oxazolidinic structure (II), as well as towards the ≡Si-H bonds, and towards the isocyanate radicals -NCO, the epoxy or acrylate groups, an either straight or branched fluoroalkyl radical containing from 1 to 6 carbon atoms, an aryl or cycloalkyl radical, which can also be substituted on their ring with either organic or inorganic radicals which are inert towards the oxazolidinic structure, towards ≡Si-H bonds and towards the isocyanate, the epoxy and the acrylate groups, or a whatever pair of the X₁, X₂, X₃ and X₄ substituents, jointly taken, represent an oxygen bridge between the two silicon atoms they are bonded to, so as to originate a cyclic structure constituted by silicon and oxygen atoms in alternating sequence, and the residual substituents, including the X substituent, retain their meaning as seen above; R and R₁, which can be either equal to, or different from, each other, independently represent the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, a cycloalkyl radical or an aryl radical, which can also be substituted on their ring with either organic or inorganic radicals inert towards the oxazolidinic structure, as well as towards the ≡Si-H bonds and the isocyanate, epoxy and acrylic groups; an either straight or branched fluoroalkyl radical containing from 1 to 6 carbon atoms; R₂ represents the hydrogen atom or the methyl radical; R₃ and R₄, which can be either equal to, or different from, each other, represent, independently from each other, the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, or an aryl radical; R₅ and R₆, which can be either equal to, or different from, each other, represent the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, a cycloalkyl radical or an aryl radical, characterized in that a (meth)allyl-oxazolidine (X) is reacted with a silanic compound having the general formula (XI): wherein m₁, m₂, m₃, n₁, n₂, n₃, as well as R and R₁ have the same meaning as above indicated; at least two substituent radicals selected from among Z, Z₁, Z₂, Z₃ and Z₄ represent, independently from one another, a hydrogen atom and the residual substituents, which can be either equal to, or different from, one another, represent, independently from one another, the hydrogen atom, a straight- or branched-chain alkyl radical containing from 1 to 6 carbon atoms, and which can be substituted with either organic or inorganic radicals inert towards the oxazolidinic structure (II), as well as towards the ≡Si-H bonds, and towards the isocyanate radicals -NCO, the epoxy or acrylate groups, an either straight or branched fluoroalkyl radical containing from 1 to 6 carbon atoms, an aryl or cyclaalkyl radical, which can also be substituted on their ring with either organic or inorganic radicals which are inert towards the oxazolidinic structure, towards Si-H bonds and towards the isocyanate, the epoxy and the acrylate groups, or a whatever pair of the Z₁, Z₂, Z₃ and Z₄, jointly taken, represent an oxygen bridge between the two silicon atoms they are bonded to, so as to originate a cyclic structure constituted by silicon and oxygen atoms, and at least two from the three residual substituents, including Z, represent a hydrogen atom. A process according to claim 1, characterized in that the radicals A₁, A₂ and A₃ can be represented as: wherein m₁, m₂, m₃, n₁, n₂, n₃, R, X and R₁ have the same meaning as reported in claim 1, and wherein the different m₁ and n₁, m₂ and n₂, m₃ and n₃ siloxane radicals are randomly distributed throughout the siloxane chains respectively indicated by A₁, A₂ and A₃, such as to yield a statistical sequence. A process according to claim 1, characterized in that the inert organic and inorganic radicals are selected from the group containing the radicals -CH₃, -C₂H₅, -CF₃, -CN, -CH₂Cl. A process according to claim 1, characterized in that the silanic compound consists of bis--[(2-isopropyl-1,3-oxazolidin-3-yl)-propanyl]- methyl-disilaxane (III) A process according to claim 1, characterized in that the compound (I) is the polysiloxane having the branched structure (IV): A process according to claim 1 and 2, characterized in that the silanic compounds have a cyclic structure (V): A process according to claim 5, characterized in that the silanic compound consists of bis-[(2-isopropyl-1,3-oxazolidin-3-yl)-propanyl]- tetramethylcyclotetrasiloxane (VI) A process according to claim 5, characterized in that the silanic compound consists of tetra-[(2-isopropyl-1,3-oxazolidin-3-yl)-propanyl]-tetramethyl-cyclotetrasiloxane (VII): A process according to claim 1, characterized in that the silanic compound has the structural formula (VIII): A process according to claim 9, characterized in that the silanic compound consists of bis-[(2-isopropyl-1,3-oxazolidin-3-yl)-propanyl]-diphenylsilane (IX): Process according to claim 8, characterized in that the reaction can take place in the presence of a solvent not reactive towards the Si-H bonds and the oxazolidinic structure. Process according to claims 9 and 10, characterized in that the synthesis reaction can take place in the presence of catalysts selected from the group consisting of Pd, the complexes of Rh, Pd and Pt, or of other transition metals, or of catalytic amounts of free-radical initiators.

Inventors: GRECO ALBERTO, GRECO, ALBERTO
Applicants: ENICHEM SINTESI, ENICHEM SYNTHESIS S.P.A.
Application year: 1990
Main classification: C07F7
IPC codes: C08G18, C08K5, C07F7, C08G59, C08L33, C08G77, C08L63