Drum for assembling tyre component material

Abstract: A drum for assembling tyre components comprising a sliding body (2) externally mounted on and engaged with a shaft (1) so that it may move in an axial direction, and a cylindrical aggregate (4) of circumferentially spaced apart segments (16) externally mounted on the sliding body (2) by an expander means so that the outer diameter of said cylindrical aggregate (4) of segments (16) is expandable and reducable by means of the backward and forward movement in the axial direction of the sliding body (2) by a cylinder mechanism (3) provided outside said sliding body (2). The expander means comprises tapered surfaces (5, 220 on the outside of the sliding body (2) and the inside of each segment (16) and an axially displaced annular piston (31) and cylinder tube (32) is operatively connected to the sliding body (2) by means of connecting members (55).

Description: The present invention relates to a drum for assembling tyre components such as a breaker with a tread (in this use the drum is generally called a belt drum). In general, a belt drum is a means used for building a belt and tread assembly as a subassembled tyre component. The assembly is then removed from the belt drum held by a transfer ring, transferred to a shaping drum or the like, and assembled on to a toroidally shaped carcass to build a complete green tyre for subsequent vulcanisation. In order to facilitate the building on the belt drum and the removal from the belt drum of the assembly, the belt drum must be capable of increasing and reducing its outer diameter. An example of a conventional mechanism for this increase and decrease of the belt drum diameter is the air bag type mechanism shown in Figure 6. In this case compressed air is supplied to an expandable air bag to inflate it to displace movable drum segments bb in the radially outward direction. Reference cc represents a rubber band for reducing the expanded outer diameter of the drum. The conventional air bag type mechanism has drawbacks in that the expandable stroke of the drum is short and the drum is insufficiently resistant to an external pressure. Another example of a conventional mechanism for increasing and decreasing the drum diameter is a tube type mechanism (not represented in the drawings). However, this tube type mechanism has the same drawbacks as the air bag type mechanism. Yet another known and conventional drum employs a link mechanism to provide the expanding mechanism. However, this drum has a drawback in that the resistive strength to external pressure is insufficient when the link is inclined relative to the direction of the external pressure though the strength is sufficient when the link is later positioned parallel to the direction of the external pressure. A tyre building drum having features according to the pre-amble of claim 1 is known e.g. from US-A-3873398 or US-A-3207648. In view of the foregoing, it is an object of the present invention to provide a drum for assembling tyre components such as a breaker with a tread, which has a simple construction capable of providing a reliable expansion and shrinkage, has a sufficient structural stability to minimise any undesired movements of respective drum segments and has a much increased expandable stroke in the radial direction. Accordingly the present invention provides a drum for assembling tyre components comprising a sliding body externally mounted on and engaged with a shaft so that it may move in an axial direction, and a cylindrical aggregate of circumferentially spaced apart segments externally mounted on the sliding body by an expander means so that the outer diameter of said cylindrical aggregate of segments is expandable and reducable by means of the backward and forward movement in the axial direction of the sliding body by a cylinder mechanism provided outside and adjacent to said sliding body and annular to the shaft. Preferably the expander means comprises a tapered surface on the outside of the sliding body, a co-operating internal tapered surface on each segment such that axial movement of the sliding body relative to the segments move the segments radially outwards. Two or more sets of co-operating tapered surfaces are preferably used. Each segment may comprise an outer plate-like segment and an integral internal member which has formed on the outer surface one or more circumferentially extending grooves to locate an elastic ring fitted around the assembly of segments to provide radially inward return movement. The cylinder mechanism is preferably axially spaced from the slider and comprises a ring-shaped piston fixed to the shaft and an axially movable cylinder tube operated by fluid pressure. The cylinder tube may be connected by a series of connecting members extending in the axial direction to the sliding member and adjustable stop means may be attached to the connecting members to allow setting of the diametral change. When the cylinder tube of the cylinder mechanism moves relative to the shaft back and forth in the axial direction, the sliding body connected to the cylinder tube by the connecting member is forced to move back and forth in the axial direction. This movement of the sliding body causes the radial displacement of each segment and the outer diameter of the cylindrical aggregate thus can be increased or reduced. With respect to the reduction of the outer diameter, it may be achieved with the assistance of the restoring force of an elastic restoring means such as a rubber band or the like mounted on and engaged with the segments. Since the number of the tapered surfaces of the sliding body is at least two, each segment is supported at two or more regions. The sliding body and the cylinder mechanism are respectively arranged at different locations so that the outer diameter of the sliding body can be made small thereby the building of small size breaker/tread assemblies becomes possible. It also allows the diameter of the shaft supporting the drum to be made large thereby allowing the assembly to be made more rigid and thus enhancing mechanical accuracy. The present invention will be explained below with reference to the attached drawings showing an embodiment in which:- Figure 1 is side sectional view showing a drum in the condition where the outer diameter is a minimum; Figure 2 is side sectional view showing the drum expanded; Figure 3 is front sectional view taken along the line A-A in Figure 1; Figure 4 is front sectional view taken along the line B-B in Figure 2; Figure 5 is a partially cutaway perspective view showing the drum expanded; and Figure 6 is a cross sectional view showing an example of a conventional drum. In Figure 1 a drum for assembling a breaker with tread comprises a sliding body 2 externally mounted on and engaged with a shaft 1 so that the body 2 is freely slidable in the axial direction. A cylinder mechanism 3 by means of which the sliding body 2 is moved back and forth in the axial direction, is provided on the shaft 1. A cylindrical assembly 4 of adjacent members, which will be referred to as a cylindrical aggregate 4, is mounted around the sliding body 2. Axial movement of the sliding body 2 by the cylinder 3 causes an increase or reduction of the outer diameter of the cylindrical aggregate 4 as will be described later. The sliding body 2 is a tubular member having an outside circumferential surface shaped into two or more receiving areas to contact the components of the cylindrical aggregate. The receiving portions comprise two cylindrical tapered surfaces 5 inclined in the same direction. The sliding body 2 also comprises a rear wall 6 having a centre bore for the shaft 1, two tapered wall members 7 each providing one tapered surface 5 and a front wall 8 having a centre bore for the shaft. On to the outside circumferential surface of the shaft 1, an axially extending guide comprising a key 10 engaged in a longitudinal concave channel 9 and fixed by means of fixing means such as bolts or the like (not illustrated in the drawings). Corresponding respective engaging portions 15 are formed on an internal circumferential surface 11 of the rear wall 6 of the sliding body 2, on an internal cirumferential surface 13 of a neck 12 of the tapered wall of the sliding body 2 and on an internal circumferential surface 14 of the front wall 8 of the sliding body. Each is slidably received and located in the concave channel 9. Thus, the sliding body 2 moves back and forth in the axial direction guided and circumferentially located on the shaft 1 by the key 10. The cylindrical body 4 is formed by a plurality of plate-like segments 16 arranged circumferentially of the drum at prespecified angular intervals. Each segment 16 is radially displaced by the axial back and forth movement of the sliding body 2. Each segment 16 comprises an internal member 18 and an external member 19 fixed to the internal member 18 by fixing means, such as bolts or the like (not illustrated in the drawings). The internal member 18 has a radially inside shape comprising concave contours 20 each including an inclined surface 17. This inclined surface 17 corresponds to the slope of the adjacent tapered surface 5 of the sliding body 2. Bearings or bushes 21 are fixed to the inner end part 17a, of each inclined contour 17 to provide the tapered internal surface portions 22. The tapered internal surface portions 22 are in contact with the tapered surfaces 5 of the sliding body 2. Thus the segments 16 can be radially displaced by the sliding body 2 moving back and forth in the axial direction due to the bushes 21 sliding on the tapered surfaces 5. In the outside circumferential surface of the internal member 18 of each segment 16, circumferentially extending concave grooves 23 are formed so that rubber bands 24 can be provided in the grooves 2. Thus, each segment 16 is always biased inwardly by the elastic restoring force of the rubber bands 24. There are thirty-six segments 16 arranged at angular intervals around the circumferential direction but in each case an appropriate number may be chosen to give an effective drum. Each segment 16 moves radially guided by guides 25,26. The guides 25,26 extend radially and are rods fixed to the shaft 1 in a form of an integrated assembly with an attachment part 27. The guide 15 is fixed to the attachment part 27 and slidably engaged in a radially extending channel 28 arranged at the end face of the internal member 18. The attachment part 27 is rigidly fixed to the shaft 1. The guide 26 comprises a rod attached to the shaft 1 via an attaching part 29. The guide 26 is slidably engaged in a radially extending channel 30 arranged at the rear end face of the internal member 18. Due to the above-mentioned construction, each segment 16 can move radially but is accurately located. The cylinder mechanism 3 comprises an annular fixed piston 31 fixed to the shaft 1 and a movable cylinder tube 32 housing a piston 31. The cylinder tube 32 is moved back and forth in the axial direction by the application of pressurised fluid through a fluid supply and discharge means 33 (i.e. fluid ports 42,43 and connecting passages 44,45). The operating fluid may be air. The piston 31 is ring-shaped around the shaft 1 and located at a distance from the sliding body 2. The piston 31 is fixed by a bolt 35 to a stop 34 which is fixed to the shaft 1. The cylinder tube 32 is composed of a first member 38 and a second member 40, where the first member 38 forms a front wall 36 and an external circumferential wall 37, and the second member 40 forms a rear portion 39. Accordingly there is formed an annular cylinder chamber 41 between the outside circumferential surface of the shaft 1 and the inside circumferential surface of the cylinder tube 32. Connecting passages 44,45 are provided before and behind the piston 31 in order to connect fluid ports 42,43 of the fluid supply and discharge means 33 to the cylinder chamber 41. When pressurised fluid is supplied into the cylinder chamber 41 through the fluid port 42 and the connecting passage 44, the cylinder tube 32 slides forward as shown by arrow X in Figure 2. Conversely, when fluid pressure is supplied into the cylinder chamber 41 through the fluid port 43 and the connecting passage 45, the cylinder tube 32 slides backwards from the condition shown in Figure 2. Note that when fluid is supplied into the cylinder chamber 41 through the fluid port 42, it is necessary to discharge the fluid in the cylinder chamber 41 through the fluid port 43, and conversely when fluid is supplied into the cylinder chamber 41 through the fluid port 43, it is necessary to discharge fluid from the cylinder chamber 41 through the fluid port 42. The cylinder tube 32 of the cylinder mechanism 3 and the sliding body 2 are connected together by a set of connecting members 55. Each connecting member 55 has a threaded part 46 on the outer surface near the front end, engaged with a tapped hole 47 provided in the rear wall 6 of the sliding body 2 so that the connecting member 55 is connected to the sliding body 2. Further, the connecting member 55 has a flange 48 at its rear end, and the flange 48 is located in a container chamber 49 arranged on the front wall 36 of the cylinder tube 32 so that the connecting member 55 is connected to the cylinder tube 32. A spacer 50, having a predetermined width W, is externally mounted on the connecting member 55 being allowed to freely move back and forth relative to the connecting member 55 in the axial direction. This spacer 50 restricts the sliding movement distance of the cylinder tube 32 in the direction shown by the arrow X (refer to Figure 2). This restriction of the sliding movement distance causes a restriction in the radial movement length of the segments 16. In detail, the stop 50 is pinched between the front face 49a of the container chamber 49 and the rear face of the attaching part 29, and consequently the sliding movement distance of the cylinder tube 32 in the direction shown by the arrow X in Figure 2 is controlled by the spaced. Several connecting members 55 are arranged around the shaft 1 at a predetermined angular spacing in the circumferential direction. The attaching parts 27 and 29 are arranged at appropriate angular positions corresponding to the respective segments. In the drum for assembling a tyre component material having the above-mentioned construction, when the cylinder tube 32 is positioned at the rearmost position (the condition shown in Figure 1), the sliding body 2 is at the rearmost position. In this condition, the tapered internal surface portions 22 of each segment 16 are on the frontmost regions 5a of the tapered surfaces 5 and therefore the cylindrical aggregate 4 is in the smaller diameter condition (the condition shown in Figure 1 and Figure 3). Starting from this shrinked condition, if the cylinder tube 32 is slid towards the forward direction shown by the arrow X in Figure 2 (namely, the direction toward the front end), the sliding body 2 in turn moves towards the front end and consequently the tapered internal surface portions 22 of each segment 16 slide along the tapered surfaces 5 and climb up the ramps and reach the rearmost portions 5b of the tapered surfaces 5. As a result, each segment 16 moves in the direction shown by the arrow Y in Figure 2(radial direction), and the cylindrical aggregate 4 reaches the expanded condition (condition shown in Figure 2, Figure 4, and Figure 5). In this expanded condition, the stop 50, having a predetermined width W, contacts both the attaching part 29 and the front wall 49a of the container chamber 49, so that the movement of the sliding body 2 in the direction shown by the arrow X in Figure 2 is restricted by the distance W. Consequently, the expansion of each segment 16 is set and limited. In use of the drum when in the expanded condition (shown in Figure 2 and Figure 5), one or more tyre breakers 51 are applied to the outside circumferential surface of the cylindrical aggregate 4 and subsequently, a tread 52 is applied thereon so that a ring-shaped assembled of the breaker with the tread is formed. (Nylon bands or cap plies may be applied before the tread 52 is applied as the occasion demands). Then this assembly is taken into a transfer ring 53 of known construction and transferred to a shaping drum. In this transferring operation, the cylindrical aggregate 4 is brought into the minimum diameter condition. In order to make this change from the expanded condition shown in Figure 2 to the minimum diameter condition, tile cylinder tube 32 is slid in the converse direction (toward the rear wall) opposite to the direction shown by the arrow X in Figure 2, so that the sliding body 2 is moved toward the rear side. Because the segments 16 are retracted inwardly by the elastic restoring rubber bands 24, the segments 16 move inwardly in the radial direction, with the tapered internal surface portions 22 thereof sliding down the tapered surfaces 5. By this retraction of the segments 16 a ring-shaped assembly of breaker and tread may readily be removed from the belt drum by using an external transfer ring 53. The present invention is not limited to the above-mentioned embodiment and the design can be changed as long as the resultant apparatus does not deviate from the gist of the present invention. For example, it is a matter of course that the number of tapered surfaces 5 on the sliding body 2 is not limited to two but can be optionally more than two. Also, the inclination angle and the length of the tapered surfaces 5 can be varied optionally. With respect to the tapered internal surface portion 22, although the length thereof also can be selected optionally, the selection is made depending on the required displacement stroke of the segments 16 and the like. With respect to the stop 50 the width W may be changed and the change allows control of the resultant maximum expanded outer diameter of the cylindrical aggregate 4. The drum of the present invention employing the above-mentioned construction provides the following advantageous effects. Each segment 16 is supported by the sliding body 2 at two or more regions, therefore each segment is accurately located and is not unstable so that the pressure receiving area of the sliding body 2 is large. As a result the strength of the belt drum assembly and total accuracy is significantly improved. The outer diameter of the cylindrical aggregate 4 is increased and reduced by means of the cylinder mechanism 3 instead of by an electrically driven means, therefore the whole construction of the drum is simplified. Further, the piston 12 and the cylinder tube 32 of the cylinder mechanism 3 are not contained inside the sliding body 2 and so the outer diameter of the sliding body 2 can be small thereby allowing a drum assembly for building a breaker/tread assembly for a small size tyre and the inner diameter of the sliding body 2 to be large. Thereby the diameter of the shaft to support the drum can be made large to enhance the mechanical accuracy and rigidity. Furthermore, the maximum diameter of the cylindrical aggregate 4 is easily changed.

Claims: A drum for assembling tyre components comprising a sliding body (2) externally mounted on and engaged with a shaft (1) so that it may move in an axial direction, and a cylindrical aggregate (4) of circumferentially spaced apart segments (16) externally mounted on the sliding body (2) by an expander means so that the outer diameter of said cylindrical aggregate (4) of segments (16) is expandable and reducable by means of the backward and forward movement in the axial direction of the sliding body (2) by a cylinder mechanism (3) characterised in that the cylinder mechanism (3) is provided outside and adjacent to said sliding body (2) and annular to the shaft (1). A drum according to claim 1 characterised in that the expander means comprises a tapered surface (5) on the outside of the sliding body (2) and a co-operating internal tapered surface (22) on each segment (16) such that axial movement of the sliding body (2) moves the segment (16) radially outwards. A drum according to claim 2 characterised by two or more sets of internal tapered surface (22) and co-operating tapered surfaces (5) are provided. A drum according to claim 2 or 3 characterised in that each segment (16) comprises an outer plate-like segment (16) and an integral internal member (18) said internal members having formed thereon one or more circumferentially extending grooves (23) in which are located circumferentially extending elastic rings (24) to provide a radially inward force to move the segments (16) inwards on return movement between the tapered surface (5,22). A drum according to any of claims 1 to 4 characterised in that the segments (16) are located axially of the shaft (1) by attaching parts (27,29) each including guides (25,26) for the radial movement and circumferential location of the segments (16). A drum according to any of claims 1 to 5 characterised in that the cylinder mechanism (3) is axially spaced along the shaft (1) from the slider (2) and comprises a ring shaped piston (31) fixed to the shaft (1) and a cylinder tube (32) axially movable by means of fluid pressure. A drum according to claim 6 characterised by circumferentially spaced apart connecting members (55) between the cylinder tube (32) and the sliding member (2). A drum according to claim 7 characterised by a stop member (50) provided on at least one said connecting member (55) to allow setting of the movement of the sliding member (2) and resultant expansion of the drum.

Inventors: NOJIRI YASUSHI, OKUDA TAKAAKI, NOJIRI, YASUSHI, OKUDA, TAKAAKI
Applicants: SUMITOMO RUBBER IND, SUMITOMO RUBBER INDUSTRIES LIMITED
Application year: 1990
Main classification: B29D30
IPC codes: B29D30