Vacuum system

Abstract: An inlet opening in an evacuatable vacuum system is substantially enlarged and closed off by a porous plate so that the ingress of dust is avoided and a very uniform inflow of gas is realised. A similar plate can be used for closing off a gas outlet opening of the vacuum chamber.

Description: The invention relates to a vacuum system which comprises an evacuatable vacuum chamber for the storage, measurements or treatment of objects sensitive to dust contamination, to which vacuum chamber a gas inlet and a gas outlet are connected. Various means are known for realising a vacuum clean room for performing measurements on, preprocessing or processing, or the temporary storage of objects sensitive to dust contamination during a processing cycle. US 4,718,975 describes a processing chamber in which an object to be processed, that is to say a semiconductor wafer, is covered by a displaceable cover plate during the non-processing phases. US 4,687,542 describes a system for the intermediate storage of wafers where a number of wafers is arranged, accommodated in a sealed box, in a space to be evacuated, said box being opened only when said space has been sealed and evacuated. JP-A 59-114814 describes a vacuum system in which a prevacuum pumping valve comprises a porous material which acts as a choke valve. JP-A 61-58252 describes a specimen chamber in which the gas flow is always directed downwards during filling or evacuation of the space in order to achieve dust reduction. The aim is to prevent the stirring up of dust particles. Even though all these means lead to a given improvement in view of dust contamination, it has been found that they are not adequate for many applications. It is the object of the invention to mitigate these drawbacks; to achieve this, a vacuum system is provided as given in claim 1. The invention is characterized in that the gas inlet is connected to the vacuum chamber via an intermediate chamber, the cross-sectional area of the opening of the intermediate chamber into the vacuum chamber being comparatively large with respect to the cross-sectional area of the gas inlet, the intermediate chamber being provided with a porous plate which covers said opening of the intermediate chamber. Because the porous material in the vacuum system in accordance with the invention closes off a comparatively large cross-sectional area, it can readily combine the functions of choke valve, spatially homogenizing gas inlet, and readily exchangeable and possibly refreshable dust filter. The active surface of the plate is preferably as large as possible, at least approximately 2 times larger than the opening of the intermediate chamber, for example 10 times larger. The porous plate is formed, for example, by a sintered stainless steel plate mounted between the gas inlet and the vacuum chamber by way of a simple, detachable clamping device. A vacuum chamber in accordance with the invention, closed off by a porous plate, may form part of, for example a chip manufacturing apparatus such as an electron beam pattern generator, of a chip testing instrument, for example in the form of a suitably constructed scanning electron microscope, an ion implantation apparatus, an apparatus for the physical-chemical processing of, for example integrated circuit elements, photodiodes and the like. The vacuum space therein may act as a measurement space or processing space, but also as a vacuum load lock for the temporary storage of, for example wafers or chips during a processing or measurement process. For the sake of clarity it is to be noted that the term "vacuum chamber" is to be understood to mean herein a space which is to be conditioned as regards pressure and that the term vacuum does not indicate a degree of underpressure. Some preferred embodiments in accordance with the invention will be described in detail hereinafter with reference to the drawing. The sole Figure of the drawing diagrammatically shows a vacuum system in accordance with the invention. The vacuum system 1 comprises a vacuum chamber 2 having a gas inlet 4 with a point-of-use filter 6, a pump 8 and a drive motor 10. At an opposite side of the inlet there is situated a gas outlet 12 with a valve 14, a pump 16 and a drive motor 18. A gas inlet opening 20 communicates with an intermediate chamber 22 which communicates with the actual vacuum chamber 2 via an opening 24 which is large in comparison with the inlet opening. The opening 24 is closed by a porous plate 25 which is preferably made of, for example sintered stainless steel. The porous plate 25 is in this case mounted in the opening by means of a comparatively readily detachable clamping device 26 with O-rings 28. An object 30 which is sensitive to contamination by dust and which is to be treated or measured is present in the vacuum chamber 2; this object is, for example a semiconductor wafer, a matrix of semiconductor elements and the like. An object of this kind may be supported by a diagrammatically indicated supporting device 32 which may also comprise a measurement device for position determination, temperature measurement, current dissipation etc.; in this case the device is connected to a wall portion 36 which is rotatable about an axis 38, so that the object can be displaced between a conditioning room 40 and the vacuum chamber. In the present embodiment the gas outlet 12 is connected to the vacuum chamber via a pump-down opening 42, a pump-down chamber 44 and an outlet passage opening 46. The outlet passage opening can also be closed off by means of a porous plate 50.

Claims: A vacuum system (1) which comprises an evacuatable vacuum chamber (2) for the storage, measurement or treatment of objects (30) sensitive to dust contamination, to which vacuum chamber (2) a gas inlet (4) and a gas outlet (12) are connected, characterized in that the gas inlet (4) is connected to the vacuum chamber (2) via an intermediate chamber (22), the cross-sectional area of the opening (24) of said intermediate chamber into said vacuum chamber being comparatively large with respect to the cross-sectional area of the gas inlet (4), the intermediate chamber (22) being provided with a porous plate (25) which covers said opening (24) of the intermediate chamber (22). A vacuum system as claimed in Claim 1, characterized in that the porous plate (25) is made of sintered stainless steel. A vacuum system as claimed in any of the preceding Claims, characterized in that the porous plate (25) is mounted by way of a detachable clamping device (26). A vacuum system as claimed in any of the preceding Claims, characterized in that a further porous plate (50) is placed between the vacuum chamber (2) and the gas outlet (12). A vacuum system as claimed in any of the preceding Claims, characterized in that it forms part of a chip manufacturing apparatus. A vacuum system as claimed in any one of the Claims 1 to 4, characterized in that it forms part of a chip inspection apparatus. A vacuum system as claimed in any one of the Claims 1 to 4, characterized in that it forms part of an ion implantation apparatus. A vacuum system as claimed in any one of the Claims 1 to 4, characterized in that it forms part of a scanning electron microscope. A vacuum system as claimed in any one of the Claims 1 to 4, characterized in that it forms part of an apparatus for the manufacture or inspection of objects sensitive to dust contamination.

Inventors: JANSSEN PETER JOHANNES GERTRUD, LOTTERMAN HARM, MELLINK WILLEM FREDRIK, ZWIER JAN, JANSSEN, PETER JOHANNES GERTRUDIS MARIA, LOTTERMAN, HARM, MELLINK, WILLEM FREDRIK, ZWIER, JAN
Applicants: PHILIPS ELECTRONICS NV, PHILIPS ELECTRONICS N.V.
Application year: 1990
Main classification: H01L21
IPC codes: H01L21, H01J37