Connector

Abstract: Improvements in a connector for mounting a cable which causes the housing conductor to adhere under pressure against, connect with the outer conductor adapter with the first calking ring member, retains the housing insulator of the cable with the second calking ring member so as to strengthen the combination with the cable may be made more positive, higher in reliability in the electrical and mechanical connection between the cable and the connector.

Description: BACKGROUND OF THE INVENTION The present invention generally relates to a connector, and more particularly, to improvements in a connector for mounting a cable. Conventionally, such connecters as shown in, for example, Fig. 6 and Fig. 7 are used as connectors to be mounted on the cable. Referring to the drawings, an inner contact 104 insulated from a connector outer conductor 102 with an insulating bushing 103 is inserted into the connector outer conductor 102 of a cut, treated housing 101. An outer conductor adapter 107 which is connected with a housing conductor 106 of a cable 105 is mounted on the connector outer conductor 102. The connector is extended through the cable 105 prior to the connection between the connector and the cable 105, and has a sleeve 108 which fixedly attaches under pressure the housing conductor 106 against the outer conductor adapter 107 in the connecting step. In order to mount the cable 105 on the connector, as described in Fig. 7, first, an internal conductor 108 and an internal insulator 109 exposed from the housing insulator 110 of the cable 105 are inserted into the outer conductor adapter 107 of the connector. The internal conductor 108 is inserted into the slit 104a of the inner contact 104 so as to solder the internal conductor 108 and the inner contact 104 for the connecting operation thereof. Thereafter, a cover 111 is put on. The outer conductor adapter 107 is covered with the housing conductor 106, the sleeve 108 is moved onto the housing conductor 106. The housing conductor 106 is caused to adhere under pressure against the outer conductor adapter 107 by the calking operation of the sleeve 108. But the conventional connector had a problem that the housing, the outer conductor adapter and so on were cut, treated, the manufacturing step was complicated and the sleeve for pressure adherence use had to be manufactured, prepared as the separate parts, thus resulting in higher cost. Also, there was another problem that the sleeve for pressure adherence use had to extend through the cable in advance, the step in the mounting of the connector on the cable became complicated, and the standard operation time became longer. EP-A2-0311740 discloses a coaxial connector comprising a housing made of plastic material enclosing a connector outer conductor which is connected to a housing conductor of a coaxial cable and an inner contact connected to the inner conductor of the coaxial cable. The connector outer conductor is integrally formed with a thin band from a flat sheet of metal. The thin band serves for contacting the housing conductor of the cable. The inner contact integrally extends into another thin band, by which a clamping connection with the inner conductor of the cable can be established. For manufacturing this prior art connector, it is necessary to separately prepare two plastic portions of the housing receiving the above described integral structures comprising the connector outer conductor and the first band and the inner conductor and the second band. The preparation and the assembly of these parts is relatively complicated. DD-A1-275351 discloses another coaxial connector having an internal contact pin, which can be connected to the inner conductor of a coaxial cable by means of two clamping segments and a connector outer conductor which integrally extends into a sleeve-like contact member which can be pressed around the housing conductor of the coaxial cable. A plastic housing enclosing the connector outer conductor and the inner contact is formed by press-molding plastic such that the plastic housing covers the connector outer conductor, fixes the inner contact and encloses the connector-side end of the coaxial cable. Thus, the manufacturing process of this prior art coaxial connector is both complicated and time-consuming. DE-B-1665624 discloses a further connector assembly for the antenna flug connection of a coaxial cable. The connector comprises two plastic housing portions. One of these housing portions bears the inner contact. An integral part made of a flat metal sheet by cutting and pressing same into a desired shape includes the connector outer conductor of the coaxial connector and a sleeve-like metal band which can be clamped around the housing connector of the coaxial cable. Again, this connector requires a time-consuming assembly process. In view of the above prior art, the present invention is based on the object of providing a connector which can be manufactured at a reduced assembly time. This object is achieved by a connector in accordance with claim 1. The connector in accordance with the invention can be implemented such that its housing is provided integrally with the connector outer conductor portion and the sleeve portion and thus eliminates the necessity of preparing the sleeve for pressure adherence in the first-evaluated prior art connector as separate parts. Thus, the invention simplifies the manufacturing steps of the connector and removes the manufacturing step which is indispensable in the conventional connector of extending the sleeve for pressure adherence use for the cable in advance so as to simplify the mounting step of the connector onto the cable. BRIEF DESCRIPTION OF THE DRAWINGS These and other objects and features of the present invention will become apparent from the following description taken in conjunction with the preferred embodiment thereof with reference to the accompanying drawings, in which; Fig. 1 is a perspective view showing a housing of a connector in accordance with a first embodiment of the present invention; Fig. 2 and Fig. 3 are partial sectional views for illustrating the embodiment of the present invention; Fig. 4a and Fig. 4b are respectively sectional views taken along a line of IV - IV of Fig. 3; Fig. 5a and Fig. 5b are respectively sectional views taken along a line V - V of Fig. 3; and Fig. 6 and Fig. 7 are partial sectional views showing the conventional connector. DETAILED DESCRIPTION OF THE INVENTION Before the description of the present invention proceeds, it is to be noted that like parts are designated by like reference numerals throughout the accompanying drawings. (Embodiments) Referring now to the drawings, there is shown in Fig. 1 through Fig. 5 an embodiment of the present invention. Fig. 1 shows a perspective view of a connector in a first embodiment of the present invention. Fig. 2 and Fig. 3 show steps in the mounting operation of the connector on the cable. The housing 1 (connector body 1) of the connector is provided integrally with a connector outer conductor 5 (outer contact member 5) to be electrically connected through the outer conductor adapter 4 of the connector with the housing conductor 3 of the coaxial cable 2, and a sleeve portion 20, and is integrally molded through the press treating of a plate shaped member composed of a good conductor. The sleeve portion 20 is provided with a first calking ring member 6 which causes the housing conductor 3 of the coaxial cable to fixedly adhere under pressure against the above described outer conductor adapter 4, and a second calking ring member 8 which retains the housing insulator 7 of the coaxial cable 2 to strengthen the combination with the coaxial cable 2. An inner contact 10 (inner contact member 10) which is connected with the internal conductor 11 of the coaxial cable 2 is disposed through the insertion into the connector outer conductor 5, the inner contact 10 is insulated from the connector outer conductor 5 by the insulating bushing 9. The outer conductor adapter 4 which connects the connector outer conductor 5 with the housing conductor 3 of the coaxial cable 2 molds integrally with the connector outer conductor 5 in the embodiment to simplify the manufacturing step of the connector, a desired shape of adapter is manufactured in particular when necessary so as to make it possible to mount it on the connector outer conductor 5. A step in the mounting of the connector having the above described construction on the coaxial cable 2 will be described hereinafter in accordance with the Fig. 2 through Fig. 5b. First, the internal conductor 11 of the coaxial cable 2 and the internal insulator 12 to insulate the internal conductor 11 from the housing conductor 3 are inserted into the cylindrical outer conductor adapter 4. At this time, the outer conductor adapter 4 is inserted between the internal insulator 12 of the coaxial cable 2 and the housing conductor 3. Then, the internal conductor 11 is connected with the inner contact 10. In this embodiment, the inner contact 10 is cylindrical, is provided in its tip end portion with a slit 10a into which the internal conductor 10 is inserted, the internal conductor 10 is thrust, grasped into the slit 10a so as to connect both of them. Then, after the sleeve portion 20 continuing from the connector outer conductor 5 has been bent at an angle of approximately 90 degrees near the boundary portion 5a to the connector outer conductor 5, the housing conductor 3 is wound, calked with the first calking ring member 6 so as to cause the housing conductor 3 to adhere under pressure against the outer conductor adapter 4. At the same time, the second calking ring member 8 is wound on the housing insulator 7 to calk it to positively combine the connector with the coaxial cable 2. Fig. 4a is a sectional view showing a condition before the first calking ring member 6 is calked or Fig. 4b is a sectional view after it has been calked. Fig. 5a is a sectional view showing a condition before the second calking ring member 8 is calked, or Fig. 5b is a sectional view showing a condition after it has been calked. In the above described embodiment, although a L-shaped coaxial connector is shown, the connector of the present invention is not restricted to it, but may be applied to the connectors of various types, and even to the connector of multiple core cable. As described hereinabove, since the connector of the first embodiment has the connector outer conductor formed integrally with the sleeve portion, the manufacturing cost may be reduced by the simplification of the manufacturing steps. Also, in the conventional connector, a step of keeping the sleeve for pressure adhering use, which was indispensable, extended through the cable in advance becomes unnecessary, with an effect that the time required for the cable assembly may be reduced. The connector which causes the housing conductor to adhere under pressure against, connect with the outer conductor adapter with the first calking ring member, retains the housing insulator of the cable with the second calking ring member so as to strengthen the combination with the cable may be made more positive, higher in reliability in the electrical and mechanical connection between the cable and the connector.

Claims: A connector adapted to be mounted to a coaxial cable (2) having an internal conductor (11), an internal insulator (12) surrounding the internal conductor (11) and a shield conductor (3), said connector having a connector body (1) comprising: an outer contact member (5), an inner contact member (10) electrically isolated from the outer contact member (5) and adapted to be connected to the internal conductor (11) of the cable (2), an adapter (4) arranged for insertion between the shield conductor (3) and the internal insulator (12) of the cable (2), and a sleeve portion (6,8,15) arranged for pressing said shield conductor (3) against said adapter (4), characterized in that the connector body (1) further comprises a first calking ring member (6) adapted to press the shield conductor (3) of the cable (2) against the adapter (4) and a second calking member (8) which retains an outer insulator (12) of the cable (2), and that the adapter (4), the sleeve portion (15) and both calking ring members (6,8) are integral with the outer contact member (5).

Inventors: MARUYAMA YUICHI C O MURATA MAN, MICHISHITA KENSHI C O MURATA M, NISHIKAWA TOSHIO C O MURATA MA, OGURA HIROMI C O MURATA MANUFA, MARUYAMA, YUICHI, C/O MURATA MANUFACT. CO., LTD., MICHISHITA, KENSHI, C/O MURATA MANUFACT. CO., LTD., NISHIKAWA, TOSHIO, C/O MURATA MANUFACT. CO., LTD., OGURA, HIROMI, C/O MURATA MANUFACT. CO., LTD.
Applicants: MURATA MANUFACTURING CO, MURATA MANUFACTURING CO., LTD.
Application year: 1990
Main classification: H01R17
IPC codes: H01R9, H01R4