Packaging machine

Abstract: A packaging machine and method of packaging utilizing chains (22) of interconnected preopened bags which are fed sequentially and one at a time to a load station (24). Bag tops are clamped against spreading horns (30) by sensor equipped clamps (135) which cause disablement of a bag filling mechanism unless a bag is properly located at the load station. A bag spreading and transfer mechanism (38) spreads a loaded bag and transfers it to a bag closure station (102) for sealing. The mechanism includes bag supporting structures for supporting the bag during loading transfer and sealing and for expelling a completed package from the machine.

Description: This invention relates to packaging and more particularly to a novel improved apparatus of packaging liquid and pulverulent materials in bags. The packaging of candy and other food products in bags presents some problems. First among these is that the equipment for doing so must be constructed in such a way that it is readily sanitizable and otherwise meets standards of cleanliness such as, in the United States, regulations of the Federal Government. Powdery food products as well as other pulverulent materials present special problems. The "dumping" of such a product into a bag results in airborne dust particles which tend to adhere to bag surfaces and inhibit proper formation of a heat seal to close a loaded bag and complete a package. Similarly if liquids are being packaged and a surface to be sealed is wet or if, during the loading process, other substances become adhered to surfaces to be sealed, proper sealing is inhibited. The use of chains of pre-opened bags to form packages is now well known. Such chains of bags are disclosed and claimed in U.S. patent 3,254,828 entitled FLEXIBLE CONTAINER STRIPS (The Autobag Patent). A commercial version of a machine described and claimed in U.S. patent 3,965,653 entitled PACKAGING APPARATUS, and in other patents deriving from the applications that resulted in this patent, (the H-100 Patents) has been sold commercially by Automated Packaging Systems, Inc. under the designation H-100. While the H-100 machine has been very successful it is a machine in which bag separation and sealing of a loaded bag are completed before a succeeding bag is positioned in an opened condition at a load station and loaded. This sequential operation is a limiting factor on the speed at which packaging operations are performed. Another machine which has been successfully used commercially, for bagging chickens in operations where the bags are not sealed is sold by Automated Packaging as a part of its PHS-2000 system and is the commercial version of the machine described and claimed in U.S. patent 4,651,506 entitled PACKAGING APPARATUS AND METHOD (The Chicken Bagger Patent). A limitation on the use of chains of interconnected pre-opened bags has been when heavy or bulky products are packaged it becomes difficult to properly register the face of the bag with the back of the bag to effect a high quality, neat appearing seal. While special techniques and equipment such as that described in U.S. patent 3,956,866 entitled PACKAGING METHOD AND APPARATUS have been developed to assist in the proper packaging of relatively bulky and/or heavy materials, the use of pre-opened bags on a roll has none the less been limited to moderate size bags. The essentially bulk packaging of such products as rock candy and granular dog food have at most been packaged with chains of pre-opened bags in very limited quantities if at all. While attempts have been made to produce chains of interconnected pre-opened bags suitable for use in packaging pulverulent products such as that described and claimed in U.S. patent 3,948,015 entitled PACKAGING SYSTEM none have enjoyed success. One problem with the system described in this referenced patent was the bag opening was of limited size inhibiting high volume efficient production packaging of pulverulent materials. In the packaging of some materials it is desirable to charge gas into the package or to evacuate the package or both. In the past little if any commercial packaging has been performed with pre-opened interconnected bags produced packages in which the contents are either gas charged or evacuated. GB-A-2⊘6888⊘ shows a packaging machine for a food product in which a web of flexible material is folded and sealed at spaced increments so as to form a chain of interconnected open bags. A bag supply assembly supplies the bags sequentially from the chain to a load station one at a time. A bag spreader assembly includes a rotating series of bag engaging elements. Each element enters upper portions of a corresponding bag and extend the bag into an open product receiving condition by rotating in the bag. This arrangement requires a complicated series of mechanisms which requires a lengthy handling path. Furthermore the bag extending arrangement of this disclosure is only suitable for opening a small bag. According to the invention there is provided a machine for packaging liquid and pulverulent materials or the like comprising: a) a bag supply assembly for sequentially supplying bags from a chain of interconnected pre-opened bags to a load station one at a time; b) a bag spreader assembly including bag engaging elements adapted to engage top edge portions of a bag and distend the bag into an open product receiving condition; c) a bag closure means at a closure station for securing the bag in its closed condition, characterised by d) a bag stretcher shuttle means independent of the bag supply assembly for grasping a loaded bag after it has been distended by the elements and thereafter stretching top edge portions of the bag to a closed condition and shifting the bag from the load station to the closure station. In the currently preferred embodiment of a system utilizing the present invention, a machine of the type described and claimed in the Chicken Bagger Patent is provided. Where products such as small pieces of hard or relatively hard candy or dog food of a granular type are to be packaged, a dispenser is mounted above the bag machine for discharging premeasured quantities of material to be packaged sequentially and one at a time. A suitable dispenser for this purpose is that sold commercially under the designation Model F-1⊘8 Automatic Scale by Tridyne Process Systems. A bag shuttle mechanism is provided to transport bags from a load station to a sealing station and thence discharge loaded and sealed packages. With a system made in accordance to this invention bag spreaders in the configuration of the horns of the Chicken Bagger Patent are provided, but in a modified form. Each of the horns has a finger receiving recess formed in it. A bag stretcher is provided. The bag stretcher includes spaced mirror image mechanisms. Each mechanism has a finger which is moved into the finger engaging recess of an associated horn. Once the fingers are positioned in the recesses the bag is clamped and then the fingers are spread to stretch the bag. As the filling process is completed the horns are withdrawn and concurrently the fingers are spread to stretch the bag until top portions of the front and back of the bag are juxtaposed. This spreading not only juxtaposes the top portions but also expels entrapped air from the bag. Once these portions are juxtaposed a gas may be charged into the bag and/or evacuation may be readily achieved. The bag stretcher is mounted on a carriage. The carriage in turn is mounted on guides which permit the carriage and supported stretcher to reciprocate from a position where a loaded bag is grasped and spread to a position where a loaded bag has been moved into a bag closure station. Concurrent with the movement of the loaded bag from the loading station to the closure station a subsequent bag is fed into the loading station and loading of the subsequent bag commences. In the preferred embodiment of the mechanism a heat sealer is provided at the closure station. The heat sealer is clamped on the juxtaposed upper portions of a loaded bag positioned in the closure station. Once the sealer has closed on the loaded bag the fingers are withdrawn from the bag and the carriage reciprocates back to its load station position. A bag deflator clamp is also provided at the closure station. This clamp closes on the bag slightly below where a seal is to be formed and slightly before the heat sealer is clamped. The deflator clamp also serves to isolate the portions of a bag being sealed from the weight of the bag's contents as the seal is being formed. A lower bag support is provided in the form of a series of spaced bars. A carriage base structure is provided in the form of a series of generally Z shaped bars each interposed between a different adjacent pair of the support bars. Each Z shaped bar is pivotally connected to the carriage at a location near the end of one head of the Z. When a loaded bag is to be transported from the load to the closure station, the base structure bars are pivoted upwardly until each has a leg of its Z configuration parallel to and slightly above the lower support bars to lift the loaded bag and support it as it is shuttled from the load to the closure station. Concurrently the leg of each Z remote from the pivoted leg projects generally vertically upwardly. After the carriage base structure has pivoted such that the Z shaped bars are supporting the loaded but unsealed bag the carriage moves to transport the loaded bag to the closure station. By the time the carriage movement commences, the sealer has completed sealing the previously loaded bag and moved to an open position. As the carriage reciprocates the upwardly projecting remote legs of the Z bars will engage the completed package after its release from the sealer, if it is still present on the bag support, and push it off the bag support into whatever mechanism is provided to receive completed packages. An intermediate bag support structure is also provided. The intermediate bag support structure includes mirror image reciprocal mechanisms. Each reciprocal mechanism has U shaped elements adapted to support a bag at the load station intermediate the bag spreading horns and the lower bag support. The mechanism also has an L shaped element which is spaced downstream from the U shaped elements and adapted to support a loaded bag positioned in the closure station. The intermediate support mechanism is mounted on the carriage. As the carriage shifts to move a loaded and unsealed bag from the load to the closure station the U shaped elements move with the carriage and support the loaded bag. Concurrently the L shaped elements function to expel the completed package from the closure station. After a loaded but unsealed bag has been transported to the closure station and the heat sealer has closed upon it the intermediate support mechanisms are moved outwardly relative to one another concurrently with the withdrawal of the bag stretching fingers from the loaded bag. The intermediate support remains in a retracted position as do the bag stretching fingers as the carriage reciprocates back to its load station position. Thereupon the intermediate bag support mechanisms move towards one another to provide support to the bag now being loaded at the load station and the bag being sealed at the closure station. One of the outstanding features of the invention is a sensor and a bagger disabler. When the horns of the Chicken Bagger Patent spread a bag a pair of gripper pads engage the bag to clamp it against the respective horns. With the present invention, the bag gripper is a tubular element. An axially mounted, spring biased sensor is positioned within the bag gripper to engage the bag. If no bag is present, the sensor will complete a circuit with the engaged horn and transmit a signal to a bag disabling means to prevent discharge of products to be packaged by the dispenser. If a bag is present and positioned on the horns, the insulating properties of the bag prevent the completion of the circuit and discharge is enabled. In the event of a disabling signal the bag feed mechanism and horns will cycle again. Thus, if there has been a malfunction of the bag feeding mechanism followed by a proper bag feed the machine will proceed. In the preferred embodiment the machine makes a predetermined three attempts at positioning a bag in the load station and if it fails in all three attempts the machine will shut down. Accordingly, the objects of this invention are to provide a novel and improved packaging machine and a method of packaging. Brief Description of the Drawings Figure 1 is a schematic view of a packaging system of this invention shown in side elevation; Figure 2 is a fragmentary front elevational view of the bag manipulating mechanisms at the load station; Figures 3A-C are somewhat diagrammatic, sequential views showing the action of bag gripping fingers. Figure 4 is a somewhat schematic side elevational view of a bag shuttle assembly and associated mechanisms used to effect loading and sealing with the carriage in its load position to support a bag at the load station; Figure 5 is a view similar to Figure 4 but showing the carriage in its bag transfer position transferring a loaded bag to the closure station; Figure 6 is an enlarged fragmentary view showing a movable base structure in solid lines in its transfer position and in phantom lines in the position assumed during a bag loading operation and associated elements of the carriage and the bottom support; Figures 7 and 8 are fragmentary top plan views of the transfer carriage and associated mechanism with the carriage in the load position in Figure 9 and the transfer position in Figure 10; Figures 9A-9C are sequential drawings showing the operation of a bag gripper and sensor mechanism; Figure 10 is a top plan view of the intermediate bag support assembly on an enlarged scale; Figure 11 is a fragmentary elevational view of the intermediate bag support assembly of Figure 10; Figure 12 is an elevational view of the sealing mechanism in a retracted position; Figure 13 is an elevational view of the mechanism of Figure 12 in its sealing position; Figure 14 is a top plan view of a pair of horns configured to expand into a funnel device for large bags; Figure 15 is a side elevational view of the horn device in Figure 14; Figure 16 is a top plan view of a collapsible horn for use with large bags in non-food applications; and, Figure 17 is a front elevational view of the device of Figure 16. Description of Preferred Embodiment Referring now to the drawings and to Figure 1 in particular, a bagging machine made in substantial conformance with teachings of the Chicken Bagger Patent is shown schematically at 20. A bag supply of the type described and claimed in U.S. Patent 4,201,029 entitled METHOD AND APPARATUS FOR PACKAGING is provided. A chain of interconnected pre-opened bags is fed from the supply 21 along a path indicated schematically at 22 to feed rolls 23. Bags are fed downwardly sequentially and one at a time from the feed rolls 23 to a load station 24. An indicia detector is shown schematically at 25. The indicia detector is of the type described in U.S. Patent 4,392,056 entitled CONTROL MARKING DETECTOR. The bags are equipped with invisible indicia of the type described in U.S. Patents 4,467,207 entitled NON-MIGRATING CONTROL INDICIA FOR A PLASTIC WEB OR SHEET ARTICLE and 4,680,205 entitled CONTINUOUS WEB REGISTRATION. The indicia and detector function to send a signal to a control 26. The control in response to the receipt of a signal indicating a bag is appropriately positioned at the load station stops the operation of the feed rolls 23. A blower 27 is provided. The blower selectively supplies a supply of air through a tube 28. Air supplied through the tube 28 blows a bag positioned at the load station 24 open as a first step in the loading operation. A pair of horns 30 are provided, Figure 2. The horns are respectively carried by pivotal arms 32. A horn actuating cylinder 34 is connected to the arms 32 by a linkage shown at 35. The horns are movable from a retracted position shown in solid lines in Figure 2 to a bag expansion position indicated in phantom in Figure 2. The movement of the horns from the retracted to the bag expansion position is accomplished after a bag to be loaded has been positioned in the load station and inflated by air supplied through the air tube 28. Once in the bag expansion position the horn expands the top of the bag to the position best seen in Figure 7. A material supply hopper 36 is positioned above the load station 24. The hopper includes a swingable gate 37 for selectively discharging products to be packaged. The Bag Transfer Mechanism A bag transfer mechanism is shown generally at 38, Figures 1, 4, and 5. The transfer mechanism includes a vertically adjustable support platform 39. The support platform 39 is mounted on a pair of vertically disposed screws, one of which is shown at 40 in Figure 1. An adjustment crank 42 is coupled to a cross shaft 43, Figure 1. The cross shaft 43 is connected by bevel gears (not shown) to the vertical screws 40. Thus, rotation of the crank 42 will cause rotation of the vertical screws 40 which in turn will cause elevation or depression of the support platform 39. A pair of carriage guides in the form of cylindrical rods 45, 46 are provided. The carriage guides are supported above the platform 39 by guide supports 47, Figures 4 and 5. A carriage 50 is reciprocally mounted on the guide rods 45, 46. Linear bushings 51, 52 journal the carriage on the guide rods for reciprocal motion between a bag loading position shown in Figure 4 and a bag transfer position shown in Figure 5. A pair of twin post, vertical supports 54, 55 are provided. The vertical support 54 is adjustably secured to the carriage 50. The securing of the vertical support 54 is by fasteners 56 which project through elongated slots 57, 58 in carriage tines 59, 60, Figure 6. The vertical support 55 is coupled through a mirror image structure shown in plan view in Figure 8. A pair of bag spreader assemblies 62, 63 are best seen in Figure 2. The spreader assemblies are mirror images of one another. Their construction, operation, and function are best understood by reference to Figures 3A-C where the spreader 62 is shown in enlarged and sequential form. The bag spreader assembly 62 is adjustably secured to the vertical support 54 by a clamp 65. The clamp 65 allows vertical adjustment movement to adjust the spreader assembly 62 whenever the height of the platform 39 is adjusted. The spreader assembly includes a finger 67 which is pivotally connected at 68 to a reciprocatable element 69. A finger actuation air cylinder 71 is provided. The finger actuation cylinder 71 is pivotally connected at 72 to a finger extension cylinder 73. Energization of the extension cylinder 73 causes the finger 67, the reciprocatable element 69, and the finger actuation cylinder 71 to move from the position shown in Figure 3A in solid lines to the phantom line position of Figure 3A and in the case of the reciprocatable element the solid line position of Figure 3B. Once the finger 67 is in the phantom line position of Figure 3A it has projected into a horn recess 75. As a next step in the bagging operation, the finger cylinder 71 is actuated to extend it causing the finger to pivot about its pivot support 68 to the position shown in Figure 3B wherein a bag is gripped between finger tip 76 and a pad 79 carried on the reciprocatable element 69. The finger tip and the pad elements are respectively made of materials adapted to frictionally engage the bag. Once a bag has been loaded the extension cylinder 73 is retracted and the horn is pivoted to the position shown in Figure 3C. The equal and opposite movement of the bag spreaders 62, 63 with the bags gripped by the fingers, tensions the bag pulling top portions of the front and back of the now loaded bag into juxtaposition. This tensioning both closes the bag and expels entrapped air. At the time when the bag is tensioned the bag may be evacuated or purged with an inert gas via a tube 82 extended into the bag as indicated in Figure 2. A pair of intermediate support assemblies 80, 81 are provided. The intermediate support assembly 81 is shown in some detail in Figures 10 and 11 and reference to those figures will enable a better understanding of it. It should be recognized that the intermediate support 80 is a mirror image of the support 81. The support 81 includes a clamp 83. The clamp 83 secures the intermediate support 81 to the vertical support 55 at a vertically adjusted and selected position. An intermediate support air cylinder 84 is connected to the clamp 83. A rod 86 of the air cylinder 84 projects between the posts of the vertical support 55. A horizontally disposed support plate 85 is connected to the rod 86. A telescopic guide mechanism 88 is connected to the clamp 83 and to the support plate 85 to maintain the support plate in a horizontal orientation. The support plate 85 includes a spaced pair of longitudinally disposed slots 90, 91. The slot 90 receives fasteners 93, 94 which respectively secure bag support elements 95, 96 to the support plate 85. The bag support elements 95, 96 together provide a U shaped support for a bag positioned at the load station. The slot 91 receives a fastener 98. An L shaped closed bag support 99 is secured to the support plate 85 by the fastener 98. The support plate 85 and the bag supports it carries are reciprocal between the retracted position shown in solid lines in Figure 2 and the inward bag support position shown in phantom lines in the same figure. Referring to Figures 2 and 6, a bag support in the form of a series of inverted L shaped rods 100 are provided. The rods are secured to the platform 39 and function to support the bottoms of bags positioned respectively at the load station 24 and a bag fastening or closure station 102. A bag transfer support assembly 110 is provided and best understood by reference to Figures 2 and 6. The transfer assembly 110 includes a pair of pivotally mounted end links 111, 112. A cross bar 113 is secured to and interconnects the links 111, 112. A plurality of Z shaped supports 114 are provided. Each Z shaped support is positioned between an adjacent pair of support rods 100, Figure 2. Each Z shaped support includes a support arm 116 fixed to the cross bar 113. Each Z shaped support also includes a stem 117 and an upstanding arm 119. The transfer support assembly has a storage position shown in solid lines in Figure 2 and in phantom in Figure 6. The transfer support assembly is movable from the phantom line position of Figure 6 to the solid line position of Figure 6. In the solid line position of Figure 6 the stems 117 have moved from their storage position to a bag support position paralleling and above the base support rods 100. Thus, a bag 120 has been moved from its load position resting against the base support rods to a transfer position as depicted in Figure 6. When the transfer support assembly is in this transfer position the upstanding arms 119 project vertically as is depicted in Figures 4 and 6. The movement of the transfer assembly between its storage and transfer positions is occasioned by the operation of a transfer assembly cylinder 122, Figure 6. The Bag Closure Station 102 A sealing assembly is shown generally at 124. The sealing assembly depends from a frame element 125. When a bag has been loaded at the load station 24, had its top portion stretched closed by the finger action described in connection with Figures 3A-C and transferred from the load station to the seal station as depicted by Figures 4 and 5, it is prepared for a closing operation. In the disclosed and preferred arrangement, the closure is effected by the sealing assembly 124. The sealing assembly includes a seal actuation cylinder 127. A seal bar 128 is carried by a seal bar link 129. A deflator clamp 130 is also carried by the link 129. The seal bar link 129 is pivotally connected at 131 to the rod of the cylinder 127. When the cylinder is actuated the link 129 is pivoted from the position of Figures 5 and 12 which is the phantom line positions of Figures 4 and 13 to the solid line position of Figures 4 and 13. In the latter position the top of the loaded bag is clamped between the seal bar 128 and a seal pad 133 and the loaded bag is sealed to complete a package. Immediately prior to a bag being clamped by the seal bar it is clamped between the deflator clamp 130 and a clamp pad 134. The deflator clamp pad is resiliently mounted to enable deflating clamping action while permitting continued movement of the link 129 to effect a clamping of the bag between the seal bar and pad 128, 133. The deflator clamp and pad support the bag and its contents during sealing to isolate the seal region from the weight of the bag and its contents. The Bag Clamp and Sensor A pair of bag clamp and sensor assemblies 135 are provided, Figures 7-9. The clamp and sensor assemblies 135 are carried by a support plate 136 which is connected to the frame 125. Each assembly 135 includes an air cylinder 138 having a piston 139. An elongated tubular piston rod 140 is connected to the piston 139 and projects from both ends of the cylinder and through the support plate 136. A pin 142 is carried by a rotation inhibiting plate 143. The plate 143 is fixed to the piston rod 140 on the side of the support plate 136 opposite the cylinder 138. The pin 142 extends through an aperture in the support plate 136 to inhibit unwanted rotation of the piston rod 140. An annular clamp cup 145 is secured to the piston rod and abuts against the rotation inhibiting plate 143. The cup 145 is of suitable friction material such that its end surface 146 will frictionally engage and retain a bag 120 when positioned as depicted in Figure 9B. A contact pin 147 is provided. The contact pin is coaxially positioned within the tubular rod 140. The contact pin 147 has an end contact surface 149 adapted to engage a bag 120 in electrically insulated relationship with the horn 30 as depicted in 9B or alternatively if a bag is absent from the horn to contact the horn in electrically conductive relationship as depicted in Figure 9C. A spring 150 is within the piston 140 and in biasing relationship with the contact pin 147. Thus, in the position of Figure 9A the pin is biased to a position where its end surface 149 is on the horn side of a plane located by the cup surface 146, is in the plane of that surface when a bag 120 is positioned and clamped as depicted in Figure 9B and projects from that surface to engage the horn 30 as depicted in 9C if a bag is missing. When the contact pin 147 engages the horn 30 as depicted in Figure 9C a circuit is completed and a signal is transmitted to the control 26 by a conductor 152. An auxiliary pair of horn clamps 156, 158 are provided, Figures 7 and 8. The auxiliary clamps engage a bag at the load station and clamp it against the horns on the side of the horns opposite the clamp and sensors 135. The clamp and sensors and auxiliary clamps together assure adequate support of the bag as it is loaded. They also assist in assuring intimate contact between the horns and bag being loaded. This intimate contact protects the bag surfaces to be sealed, for example, from contamination when a powder is being packaged so that the subsequent sealing operation will not be impaired by powder on surfaces to be sealed. Horns for Large Bags Referring to Figures 14 and 15 front and rear horns 210, 212 are provided. The horns 210, 212 are designed for use with large bags and are used in lieu of the horns 30 when large bags are to be loaded with food products. The rear horn 212 is fixed to the frame of the bagging machine 20 by a bag support arm 214. A front horn articulation arm 215 is connected to the front horn 210. The articulated arm 215 is pivotally connected at 216 to an extension 218 of the bag support horn 212. A cylinder 220 is interposed between the bag support and articulating arms 214, 215 and pivotally connected to those arms respectively at 222 and 223. When a bag is fed to a load station, the front horn 210 has been previously moved by the cylinder from its solid line position of Figure 14 to its phantom line position. Once the bag has been positioned at the load station and inflated, the inflated bag and the horns are moved relatively longitudinally of the horn to insert lower bag gripping skirts 225 and 226 of the front and rear horns 210, 212 into the bag (Figure 15). The cylinder 220 is then actuated to shift the front horn from its phantom position of Figure 14 to its solid line position of Figure 14, which is also the position of Figure 13, to stretch and extend the bag and create a funnel sized suitably to guide products into the bag as it is loaded. Referring now to Figures 16 and 17 a collapsible horn assembly is shown generally at 230. The horn assembly 230 is used in lieu of either the horns 30 of Figure 2 and other figures or the funnel horns of Figures 14 and 15. The horn assembly 230 is connected to the frame of the bag machine 20 by opposed mounting arms 232, 233. A pair of mirror image pivotal horn sections are provided at 236, 237. The pivotal sections 236, 237 are pivotally connected at 238, 239 respectively to mirror image fixed horn sections 241, 242. The horn section 236 has end parts 244 connected by a central part 245. The other horn section 237 in turn has end parts 247 connected by a central part 248. A cylinder 250 is interposed between and pivotally connected to the mounting arm 232 and the pivotal horn section 236. A corresponding cylinder 251 is interposed between and connected to the mounting arm 233 and the pivotal horn 237. When a bag is fed to a load station, pivotal horn sections 236, 237 are in positions shown in phantom lines in Figure 16. Once the bag is positioned and inflated the horn assembly 230 and the inflated bag are moved relatively so that bag engagement skirts 253, 254 respectively of the horn sections 236, 237 extend into the inflated bag. The cylinders 250, 251 are then actuated to move the arm sections 236, 237 from their phantom to their solid line positions of Figure 16 such the bag is engaged and extended. At this juncture bag clamps 135' are brought into engagement with the bag. At least one of these clamps 135' preferably corresponds to the bag clamp and sensor 135 shown in Figures 9A-C and described in more detail in conjunction with those figures. The bag clamp 135' so equipped like the clamp and sensor 135 will emit a signal to prevent machine cycling unless a bag is appropriately positioned in the load station for loading. Operation A bag supply 21 is provided and the bags are fed from the supply 21 along the path 22 to the feed rolls 23. On an appropriate start signal from the controller 26 the feed rolls are operated to feed the end one of the chain of bags into the load station 24. As soon as the detector 25 senses the indicia on the bag being positioned feed stops. As feed is stopped the positioned bag is blown open and the horns 30 are moved from the solid line position of Figure 2 to the phantom line position to expand and grip the bag. The bag clamp and sensor cylinders 138 of the sensor assemblies 135 are then actuated to move the clamp cups 145 into engagement with the bag. Concurrently the auxiliary clamps 156, 158 are also moved into engagement with the bag. If no bag is present, or if it is improperly positioned, either or both of the contact pins 147 will engage the associated horn 30, as depicted in Figure 9C, completing a circuit. A signal is then sent via the conductor 152 to the control 26 which will disable all operations other than causing the feed rolls to attempt to feed another bag. The machine will make two attempts in addition to the original faulty attempt and if no bag is properly positioned after the three attempts, the control will then shut the machine down. Assuming a bag has been appropriately fed, the pin and the cup engage the bag 120 as depicted in Figure 9B and the machine continues to cycle. Feed rolls 23 reverse to retract the chain of bags somewhat and to sever the bag positioned at the load station 24 from the chain of pre-opened bags. At about the same time the finger extension cylinders 73 and the intermediate support cylinders 84 are energized. This moves the intermediate support from the position shown in solid lines in Figure 2 to the position shown in phantom in Figure 2 and the position shown in solid lines in Figure 10 to support the positioned to be loaded bag. Concurrently with the positioning of the intermediate support, the finger 67 is moved from the solid line position of Figure 3A to the phantom position of Figure 3A. At this juncture the finger cylinders 71 are actuated to move each finger into its clamping position best shown in Figure 3B. The discharge gate 37 is opened and products are dispensed from the hopper 36, through the horns 30 into the bag at the load station. Next the transfer assembly cylinder 122 is actuated to elevate the Z shaped supports 114 into their bag support and transfer position as shown in Figure 6. Concurrently the horns are withdrawn and the extension cylinders 73 are retracted to tension the bag and pull top portions of the face and back of the bag into juxtaposed relationship. This also functions to dispel air or other gas from the bag. If desired the tube 82 is inserted into the bag and the bag is either evacuated or purged with an inert gas. Next the carriage transfer cylinder 154 is energized to shift the carriage and its supported transfer mechanism from its load position of Figure 4 to its bag transferred position of Figure 5. The seal cylinder 127 is now actuated to first close the deflator clamp 130 and shortly thereafter the seal bar 128 to commence a sealing of the loaded bag which has been transferred to the bag closure station 102. As soon as the seal bar has closed the fingers 67 are withdrawn from the bag being sealed and the extension cylinders 73 and the intermediate support cylinders 84 are reversed to withdraw the supports and the fingers. At this juncture the carriage is returned to the load station. Concurrent with the carriage transfer of a loaded bag to the closure station, a succeeding bag is fed to the load station and grasped by the horns. In the second and subsequent cycles there will be a loaded bag at the closure station. As soon as a seal has been timed out, the seal cylinder 127 will reverse to open the sealer. As the next loaded bag commences its transfer from the load to the closure station, a completed bag will have been released from the sealer and movement of the carriage will cause the L shaped bag supports 99 to push the completed package from the closure station. If the loaded package does not fall freely from the machine, the upstanding arms 119 of the Z shaped supports 114 will push it from the base support rods 100 as the carriage advances with the next loaded bag.

Claims: A machine for packaging liquid and pulverulent materials or the like comprising: a) a bag supply assembly (21) for sequentially supplying bags from a chain of interconnected pre-opened bags to a load station (24) one at a time; b) a bag spreader assembly (62,63) including bag engaging elements (76,79) adapted to engage top edge portions of a bag and distend the bag into an open product receiving condition; c) a bag closure means (128) at a closure station for securing the bag in its closed condition, characterised by d) a bag stretcher shuttle means (5⊘) independent of the bag supply assembly for grasping a loaded bag after it has been distended by the elements and thereafter stretching top edge portions of the bag to a closed condition and shifting the bag from the load station (24) to the closure station (1⊘2). The machine of Claim 1 wherein the stretcher and shuttle means is arranged to release a loaded bag once the bag has been grasped by the bag closure. The machine of Claim 1 or claim 2 wherein the bag closure means is arranged to seal the bag. The machine of any of the preceding claims wherein the spreader assembly includes a pair of reciprocally and pivotally mounted fingers (167). The machine of any of the preceding claims wherein the closure includes a bag deflator clamp. The machine of any of the preceding claims wherein the stretcher and shuttle means is also for expelling air from a loaded bag. The machine of any of the preceding claims wherein the supply assembly includes structure to deliver bags sequentially and one at a time to the load station and to sever a delivered bag from such chain. The machine of any of the preceding claims wherein the bag spreader assembly includes a spaced pair of horns (30) for insertion into a bag and spreading a preopened top portion of one bag in a stretched and substantially fully opened condition. The machine of any of the preceding claims wherein the bag stretcher and shuttle means includes a support (100) supportively positioned underneath a bag when loaded. The machine of Claim 9 wherein the support is vertically adjustable. The machine of any of the preceding claims wherein the stretcher and shuttle means includes an intermediate bag support (80,81) positioned between the top and the bottom of a loaded bag. The machine of Claim 11 wherein the intermediate bag support is moveable with a bag as it is shifted from the load to the closure station. The packaging machine of any of the preceding claims wherein a bag sensor (141) is provided and a bag loader and a loader disabling means are also provided wherein the disabling means is responsive to a signal from the sensor to disable the loader unless a bag is in the load station. The machine of claim 13 wherein the bag sensor is also a bag clamp and an auxiliary clamp (145) is provided for clamping a bag against the horns (30). The machine of any of the preceding claims wherein the bag stretcher and shuttle means includes a bag spreading assembly comprising: a) a spaced pair of horns (30,210,212) movably mounted for opposed motion, each horn including a lower bag engaging portion; b) horn manipulation means (34,220) for moving the horns from bag disengaged positions to bag mouth engagement and spreading positions; c) a pair of bag spreader subassemblies (62,63) each including a movable bag engaging finger (67); d) each of the horns including a finger receiving recess in its bag engaging portion: and, e) each spreader subassembly including a finger manipulation means (71) connected to the finger of the same assembly for: i) moving the connected finger from a rest position into an associated one of the horn recesses when the horns are in their bag spreading positions; ii) spreading the fingers once in the recesses to engage a bag as it is engaged by the horns; iii) further spreading the fingers to substantially close an engaged bag as the horns are moved from their bag spreading positions to the disengagement positions; and, iv) continuing to engage the bag until a bag fastener has at least commenced to fasten the bag in a closed condition. The machine of Claim 15 wherein the bag spreader subassemblies each include a reciprocally mounted pivot (68) pivotally supporting the finger of that assembly for pivotal movement between bag engaged and bag disengaged positions. The machine of Claim 15 or Claim 16 wherein the spreader subassemblies each include a cylinder actuated linkage connected to the finger of that assembly. The machine of any of Claims 15-17 wherein each of the spreader assemblies is mounted on a carriage (50) for transport of a loaded bag from the load to the closure station as the bag is spread by the fingers. The machine of any of the preceding claims wherein, the bag stretcher and shuttle means includes a bag transfer mechanism comprising: a) a carriage (50); b) a carriage guide and support structure (45,46), the carriage being mounted on the structure for reciprocal movement between the stations; c) a bag stretching and holding means (62,63) mounted on the carriage for stretching and holding a loaded bag as the carriage moves to transfer a loaded bag from the loading station to the closure securing station; d) a bag bottom support (100) mounted over at least a portion of the carriage for supporting a loaded bag as the carriage moves from the loading station to the closure securing station; and, e) an adjustment operably interposed between the stretching and holding means and the bottom support for relative adjusting movement of the stretching and holding means and the bottom support to adjust the spacing between the two according to the size of bag to be loaded. The machine of any of claims 1-18 wherein the bag stretcher and shuttle means includes: a) a spaced pair of horizontal rails (45,46); b) a carriage (50) reciprocatably mounted on the rails for reciprocal movement along a path between the stations; c) a bag transfer support (114) of generally Z shaped cross section pivotally connected to the carriage near the head of the Z. d) an apertured bottom bag support mounted over at least a portion of the carriage; e) a base prime mover for shifting the transfer support from a storage position below the bottom support to an elevated position with the arm of the Z projecting through a bottom support aperture; and, f) the transfer support being adapted when in the elevated position to push a loaded and fastened bag from the fastening station as the carriage transfers another loaded bag from the loading station to the fastening station. The machine of any of the preceding claims wherein the bag spreader assembly includes a spaced pair of prime movers (73) for providing opposed reciprocal motion and a spaced pair of bag engaging fingers (67) respectively mounted to the prime movers for opposed reciprocation toward and away from one another for grasping top portions of bags at the load station and stretching each such bag, once loaded, to close such bag for transfer and fastening. The mechanism of Claim 21 wherein the reciprocal motion of the fingers is orthogonal to the reciprocal motion of the carriage. The mechanism of Claim 21 wherein the prime movers are air cylinders. The machine of Claim 13 wherein the sensor includes an electrical contact (149) electrically insulated from a bag opening element when a bag is properly positioned at the load station for loading and engageable with the bag opening element when a bag is not so positioned. The machine of any of the preceding claims wherein the stretcher and shuttle means is arranged to shift a loaded and stretched bag from the load station to the closure station along a path generally orthogonal to the plane of the stretched top portions. A machine according to any of the preceding claims wherein the bag stretcher and shuttle means is arranged to traverse a reciprocating path from the load to the closure station and return during each machine cycle. The machine of any of the preceding claims including a clamping and sensing device comprising: a) at least one friction element (145) adapted to frictionally engage a plastic film (120) and clamp it against a cooperating member (30); b) an actuator (138) operatively connected to the friction element and adapted to bias the element against the member and to clamp such film when present between the element and the member: and, c) an electrical contact (149) connected to the element in relatively movable relationship, the contact being positioned to contact the member to complete a circuit when the element is biased against the member and be electrically insulated from the member by such film when such film is clamped between the member and the element. The machine according to Claim 27 wherein the element (145) is a cup having an annular side wall. The machine according to claim 27 or 28 wherein the contact (149) is an axially movable spring biased pin. The machine according to Claim 27 wherein: a) the friction element is cup shaped and includes an annular side wall having an end surface adapted to engage a coactable electrically conductive member and to clamp a plastic film (120) against the member (30) when such film is present; b) the actuator is a fluid cylinder including a reciprocatable piston (139) and a connected rod (140) projecting from the cylinder, the element being connected to the rod for reciprocation toward and away from such member; c) the electrical contact is a pin carried by the rod in relatively reciprocal relationship; d) a spring is interposed between the pin and the rod; e) an electrical lead connected to the pin; and, f) the pin and element are co-axial, the pin having a normal position with an end portion projecting from the cup beyond the end surface to establish electrical contact with the member when the actuator moves the cup toward such member and no film is present, the pin also having a clamping position wherein an end surface of the pin is biased against a clamped film which functions to electrically insulate the element from the member. A machine as claimed in any of the preceding claims including a horn arrangement for use in a bagging machine for supporting the bag and extending it into an open condition for loading comprising: a) a fixed horn section (241, 242) connected to a bagging machine and including an upwardly oriented product guiding portion and a lower bag engaging skirt; b) a movable horn section (236, 237) movably connected to the fixed horn section (241, 242) and including an upwardly oriented product guiding portion and a lower bag engaging skirt: c) the movable section having a bag release and insertion position and a bag engagement and loading position; and d) a prime mover (250, 251) interposed between and connected to the sections for moving the movable section from the bag release to the bag engagement position and return. The machine according to Claim 31 wherein there are two movable sections (236, 237) and two prime movers and wherein the movable sections are oppositely oriented mirror images of one another. The machine according to Claim 32 wherein the two sections are in engagement with one another to define a funnel when the movable section is in the bag engagement and loading position.

Inventors: GATES ANTHONY H, LERNER BERNARD, PEPPARD JAMES R, WEHRMANN RICK S, GATES, ANTHONY H., LERNER, BERNARD, PEPPARD, JAMES R., WEHRMANN, RICK S.
Applicants: AUTOMATED PACKAGING SYST INC, AUTOMATED PACKAGING SYSTEMS, INC.
Application year: 1990
Main classification: B65B7
IPC codes: B65B57, B65B51, B65B7, B65B43