Electrostratic attracting sheet

Abstract: An electrostatic attracting sheet (2) which is used in a paper sheet-attracting device of X-Y plotter or the like, the attracting sheet (2) made of a high polymer substance (4) and electrically conductive crystal whiskers (6) dispersed at 5 to 15 wt.% in the substance (4); the whiskers (6) being distributed in the attracting sheet (2) in such a state that their longitudinal axis aligns with a direction in which a surface of the attracting sheet (2) extends extend; and the whiskers (6) being potassium titanate whiskers of 0.1 to 0.3 µm in diameter and of 10 to 30µm in length and being coated with a white conductive substance such as tinc or antimony to thereby impart a volume resistivity of 10¹³Ωcm order to the attracting sheet (2) of 0.2 to 0.8 mm in thickness, wherein the high polymer substance (4) is selected from a group consisting of plastics such as polyurethane, polyacetal, polyamide and polyester, and synthetic rubbers.

Description: This invention relates to an electrostatic attracting sheet which is used in electrostatic holding apparatuses adapted to hold and transport paper sheets in the so-called X-Y plotters, copying machines or the like. Known electrostatic holding apparatuses utilize the electrostatic coulomb force in order to attract a paper sheet or other object to be held on the holding apparatus. Said electrostatic holding apparatuses each comprises an insulating base layer, a pair of electrodes formed thereon and an electrostatic attracting sheet, laminated on and covering the base layer and electrodes. The attracting sheet is of a predetermined conductivity or of a limited electrical resistance. In said apparatuses, positive and negative electrostatic charges are imparted to the electrodes, respectively, to induce electrostatic charges in the attracting sheet. Some examples of the known attracting devices are disclosed in the JP-B-55-20830 and -57-58872. The electrostatic attracting sheets in said known devices have a structure such that carbon black or other powder of electrically conducting materials is dispersed and embedded in a sheet of plastics or synthetic rubber. Rolling technique or extrusion method is used to form the sheets. However, it has been difficult to disperse the conducting powder homogeneously in the plastics or rubber. The attracting sheets made by those method are disadvantageous because their conductivity is not well controlled but is likely to be influenced by ambient temperature or humidity. Thus, they cannot exert their attracting force in a stable manner. Therefore, the inventions disclosed in the Japanese Patent Publications are directed to an improvement to diminish such disadvantages in the known art, the improvement residing in the adding of a stabilizing agent, a plasticizer, anti-aging agent, a lubricant and/or other special additives. Such additives added to the electrically conducting material are intended to eliminate the bad influences of ambient temperature or humidity in order to stabilize the attracting force. In spite of such an intention, a well stabilized attracting force of a desirable level has not been achieved. Besides, such special additives have caused a considerable rise of manufacture cost. From the GB-A-2169296 an electrically conductive composition is known comprising a binder and electrically conductive alkali metal titanate whiskers being dispersed in the binder which is made of various polymeric materials. The composition achieved in this way has a volume resistivity up to about the order of magnitude of 10⁶ Ω·cm and is usable for materials which must be electrically conductive, such as conductive materials, resistance materials, antistatic materials, electrostatic charge protecting materials, electromagnetic wave shielding materials, etc. An object of the invention is to provide an electrostatic attracting sheet which has a well controlled electric conductivity, a stable attracting force free from bad influences of ambient temperature and humidity, and can be manufactured at a lower cost. This object is accomplished by the use of a composition comprising a high polymer substance in sheet form and electrically conductive crystal whiskers dispersed in the high polymer substance, for preparing an electrostatic attracting sheet, wherein the crystal whiskers are contained in the high polymer substance at about 5 to 15 weight percents whereby the attracting sheet has a volume resistivity of an order of 10¹² Ωcm to 10¹⁴ Ωcm. It was observed that in case a three-dimensional network structure of the whiskers is formed in the high polymer substance, a comparatively small amount of the whiskers afforded a well controlled conductivity to the high polymer sheets. Content of the whiskers in said substance thus can be reduced to almost a half of that which is usual with carbon black used in prior art, without lowering the level of conductivity. Bending strength of the electrostatic attracting sheets provided in the invention is also improved due to the reinforcing effect of whiskers. Further, characteristic of said sheets in the invention is scarcely affected by ambient humidity conditions. Said sheets are more resistant to higher temperatures so that electrodes which constitute an attracting device may be printed, if necessary, on one surface of the sheets within a wider range of temperatures. In addition, white conductive substances such as some compounds of tin or antimony may be coated on the surface of whiskers, thereby giving white attracting sheets. Such white sheets may be colored with any desirable colors which will give an aesthetic value to said sheets. The invention will be described in more detail referring to the drawings, in which: Fig. 1 illustrates in an enlarged scale an electrostatic attracting sheet which is provided in a first embodiment; and Fig. 2 schematically shows an outline of an attracting device which employs the electrostatic attracting sheet shown in Fig. 1. Fig. 1 shows an electrostatic attracting sheet 2 made of a high polymer substance 4 and conductive crystal whiskers 6 dispersed therein. As shown in Fig. 2, a direct current is fed to the attracting sheet 2 by means of a power source 8. Consequently, electrostatic charges are induced in said sheet 2 to thereby attract an object sheet 10 thereto. The electrostatic attracting sheet 2 which contains the whiskers 6 dispersed in the polymer 4 is formed to be 0.2 to 0.8 mm in thickness. The whiskers 6 are caused in general to scatter homogeneously throughout the polymer 4 so that uniform conductivity is imparted thereto. However, concentration or content of said whiskers in respective areas or zones of one sheet 2 may be made different, if occasions demand. In other words, the attracting force of a portion of any desirable pattern on the sheet 2 may be higher than the other portions. Examples of the high polymer substance are: polyurethane, acrylic resins, polyamide, polyacetal, polyvinylidene fluoride, polybutylene terephthalate and the likes. They may be crystalline or non-crystalline. Potassium titanate is one of such compounds that can produce the whiskers 6 as used in the embodiment. Diameter thereof may be about 0.1 to 0,3 µm with length of about 10 to 30 µm. The so-called reduction method or CVD (chemical Vapor Deposition) method are effective to cover the surfaces of said whiskers with an electrically conductive substance such as tin or antimony. Table 1 shows a result of experiments which were performed on some electrostatic sheets made of polyacetal as the polymer and with potassium titanate conductive whiskers 6. The result shown in Table 1 indicates a fact that the added amount of the whiskers 2 varying within a range from 0 to 4 wt.% brings about a greater variation of the volume resistivity of sheet 2 ranging from 5.5 x 10¹⁴Ωcm to 2.0 x 10¹⁴Ωcm. On the contrary, the added amount of whishers varying within another range from 5 to 15 wt. % does not cause such a sharp change in the resistivity but rather stabilized same within a smaller range from 6.8 x 10¹³ to 4.5 x 10¹³ Ωcm. The value of volume resistivity in the order of 10¹³ Ωcm is the most preferable to provide the electrostatic attracting sheet having a sufficient attracting force. The result of the above described experiments in the first embodiment suggests a better and more uniform dispersion of the whiskers compared with the case of carbon black which is of a poor dispersibility in the high polymer. A three-dimensional network in which the whiskers entangle with each other as shown in Fig. 1 is formed by the dispersed whiskers 6 in the embodiment, throughout the sheet 2. Such a network cannot be built with a conductive powder such as carbon black as used in prior art, because it tends to aggregate one another. This difference in dispersion makes it possible to reduce the amount of whiskers to a half of added amount of carbon black. Fine spherical particles of carbon black will form bead chains of a kind which is called "structure". It is assumed that electrons flows through the chains or repeatedly jump from the aggregate particles of carbon black to the surrounding high polymer phases. This mechanism of electron current makes it difficult to obtain an attracting sheet comprising carbon black and being uniform in its volume resistivity over its entire surface. However in the embodiment, the high polymer 4 containing the whiskers 6 uniformly dispersed therein can be easily formed into the sheet 2 by the method of injection molding extrusion or other suitable methods. A desirable level of conductivity is realized in a stable and well-controlled manner in such formation of sheets. It is also to be noted that the crystal whiskers have been used as reinforcing agent for plastics. In this connection, Table 1 is referred to again to recognize a fact that a content of or higher than 5 wt.% of the whiskers improves the bending modulus and other mechanical properties of the sheet. In particular, the thermal deformation temperature rises by about 10 centigrades whereby printing of electrodes to the sheet may be carried out, if necessary, at higher temperatures for more electrically conductive printing inks.

Claims: Use of a composition comprising a high polymer substance (4) in sheet form and electrically conductive crystal whiskers (6) dispersed in the high polymer substance (4), for preparing an electrostatic attracting sheet (2), wherein the crystal whiskers (6) are contained in the high polymer substance (4) at about 5 to 15 weight percents whereby the attracting sheet (2) has a volume resistivity of an order of 10¹² Ωcm to 10¹⁴ Ωcm. Use of a composition according to claim 1 wherein the crystal whiskers (6) are distributed in the high polymer substance (4) in such a state that a three-dimensional network in which the whiskers (6) entangle with each other is formed by the dispersed whiskers (6). Use of a composition according to claim 1 or 2 wherein the crystal whiskers (6) are potassium titanate whiskers which are about 0.1 to 0.3 µm in diameter and about 10 to 30 µm in length. Use of a composition according to one of claims 1 to 3 wherein the crystal whiskers (6) are coated with a white conductive substance selected from a group consisting of tin, antimony, nickel and phosphor. Use of a composition according to one of claims 1 to 4 wherein the sheet (2) is about 0.2 to 0.8 mm in thickness.

Inventors: KASAHARA KEIJI, KASAHARA, KEIJI
Applicants: ABISARE KK, ABISARE CO., LTD.
Application year: 1990
Main classification: H02N13
IPC codes: C08K9, H01B1, H02N13, B03C3