Ink compositions for waterless plates

Abstract: An ink composition for waterless plates contains as the vehicle a resin [III] obtained by a process comprising copolymerizing (component A) a five-membered cyclic compound having a conjugated double bond, such as cyclopentadiene and/or a Diels-Alder adduct thereof, (component B) α-olefin, and in addition to this, (component A′) an unsaturated aromatic hydrocarbon monomer containing a carbon-carbon double bond and a benzene ring within the molecule to obtain a hydrocarbon resin [I], reacting the thus obtained hydrocarbon resin [I] with (component C) an unsaturated carboxylic acid and/or the anhydride thereof to obtain an acid-modified resin [II] and then thermally reacting the thus obtained acid-modified resin [II] with (component D) a phenol resin. The vehicle may be a modified resin [IV] obtained by lengthening the molecular chain of the resin [III] with (component E) a molecular-chain elongating agent in a hydrocarbon solvent with a boiling point of 200 o C or more, a drying oil or a semi-drying oil or a mixture thereof.

Description: This invention relates to an ink composition for waterless plates, which exhibits satisfactory resistance to scumming and excellent printability for use in waterless plates for lithography. In lithography which is mainly used in present day printing, printing is carried out by a process using a plate consisting of hydrophilic non-image areas and oleophilic printing areas and makes use of the tendency for water and an oleophilic ink to repel each other, with water being attached to the hydrophilic non-image areas while an oleophilic ink is attached to the oleophilic printing areas. Then the oleophilic ink thus attached to the printing areas is transferred to a to-be-printed substrate thereby obtaining a desired print. In such conventional lithography, however, it is difficult to control the dampening solution which serves to prevent the ink from adhering to the non-image area. This is a serious technical obstacle to use of such dampening solution, from the viewpoint of printability and printing effects. For that reason, many non-aqueous, generally termed herein waterless, lithographic methods have been proposed which use waterless plates, which do not require such dampening solution. Most recently a practicable lithographic printing method using a waterless plate has been proposed using a plate in which the non-image areas are covered with a non-tacky thin film of silicone rubber or the like. it is reported that the printing method can perform printing with a common oleophilic ink without the supply of a dampening solution. However, the reported method has now been found inappropriate, because it has the disadvantage that scumming may occur when a conventional oleophilic ink is used for printing since the printability of the conventional ink is not suitable. The phenomenon of scumming in waterless lithography is due to the decreased cohesion potential of the ink of itself resulting from the friction between the moving parts and rolls of the printing press used during printing raising the temperature of the plate, whereby the ink adheres to the non-image area which should in fact repel the ink. Such phenomenon is a problem specific to waterless lithography. It is not at all required to take the phenomenon into consideration in case of conventional lithography employing dampening solution. Since conventional lithography employing a dampening solution has a totally different repulsion mechanism for ink and furthermore the vaporisation of damping solution substantially suppresses the temperature rise of the print, it is not necessary to worry about such scumming phenomenon when using conventional lithography. Generally a lower cohesion of an ink may even be preferable in lithography. To improve this drawback, there have been proposed a method comprising adding a silicone compound to an ink (Japanese Patent Gazette No.50-11287, Japanese Patent Application Laid-open Gazette No.55-31885), a method for modifying a resin with a silicone compound (Japanese patent Gazette Nos.51-10124, 52-10041 and 52-10042), and the like. These methods, however, have not yet satisfactorily solved problems concerning scumming and have left other problems such as poor levelling of kinks, insufficient gloss, and the like. There has also been proposed an improved method employing a varnish which is made into gel by incorporation therein of, for example, an aluminium compound such as aluminium stearate or aluminium octoate. When attempts are made to achieve high anti-scumming property by the above improved method, the ink used will greatly increase in viscosity, causing the problems that the transferability of the ink, such as transfer of the ink on the printing press or to the plate or blanket, may be drastically decreased. Thus, even the improved method goes far from satisfying the needs. In contrast to the foregoing measures in waterless lithography, in EP-A-0311 402, the present inventors have proposed ink compositions which comprise a specific resin. This resin is obtained by copolymerizing 100 parts by weight of furan or alkylfuran or a Diels-Alder adduct of such furan or alkylfuran with 5-200 parts by weight of an unsaturated aromatic hydrocarbon monomer having a carbon-carbon double bond and a benzene ring in the molecule. The resin obtained (100 parts) is reacted with 0.5-20 parts of an unsaturated carboxylic acid compound to obtain an acid modified resin of which 100 parts are then reacted with 5-100 parts of a phenol resin obtained by condensation of a phenolic compound and formaldehyde to obtain the resin of the ink composition itself. It has now been found that the unsaturated aromatic hydrocarbon monomer can be replaced partially or completely by an α-olefin. An object of this invention is to provide an ink composition for waterless plate, which may eliminate the above drawbacks of the conventional inks and which is excellent in scumming resistance, gloss and printability. The present inventors made intensive studies in attempts to solve the above-mentioned problems. Consequently, they achieved the present invention. The ink composition for waterless plates in accordance with the present invention employs as a vehicle a resin [III] obtained by a process comprising copolymerizing 100 parts by weight of (component A) a five-membered cyclic compound having a conjugated double bond and represented by the following general formula: [wherein H is hydrogen, R is an alkyl group having 1-3 carbon atoms, m and n are each zero or an integer of at least one, and m + n = 6], and/or a Diels-Alder adduct thereof, 0-200 parts by weight of (component A') an unsaturated aromatic hydrocarbon monomer having a carbon-carbon double bond and a benzene ring in the molecule and 2-100 parts by weight of (component B) an α-olefin to obtain a hydrocarbon resin [I], reacting 100 parts by weight of the thus obtained hydrocarbon resin [I] with 0.5-30 parts by weight of (component C) an unsaturated carboxylic acid and/or the anhydride thereof to obtain an acid-modified resin[III], and then thermally reacting 100 parts by weight of the thus obtained acid-modified resin[II] with 5-100 parts by weight of (component D) a phenol resin prepared by condensing a phenolic compound with formaldehyde, the composition alternatively containing a modified resin [IV] obtained by lengthening the molecular chain of the resin [III] with (component E) an elongating agent in a hydrocarbon solvent with a boiling point of 200°C or more, a drying oil or a semi-drying oil or a mixture thereof. The component A used in the present invention is either a five-membered cyclic compound having a conjugated double bond represented by the following general formula: [wherein H is hydrogen, R is an alkyl group having 1-3 carbon atoms, m and n are each zero or an integer of at least one, and m + n = 6], including for example, cyclopentadiene, methylcyclopentadiene and the like; or a Diels-Alder adduct of the five-membered compound having a conjugated double bond, which is represented by the general formula, including for example dicyclopentadiene and cyclopentadiene-methylcyclopentadiene codimer, and tricyclopentadiene and the like. These and their mixtures are preferably used industrially; more specifically, cyclopentadiene, dicyclopentadiene or a mixture of the two are preferable. Cyclopentadiene, dicyclopentadiene or an alkylsubstituted derivative thereof are not necessarily required to be highly pure. But it may be preferable that these may be present at at least 80 wt% pure. The component A used in this invention may also be a concentrated fraction obtained by thermally dimerizing cyclopentadiene and methylcyclopentadiene containing in a C₅ fraction as a by-product oil obtained by the high-temperature pyrolysis of naphtha and/or the like into mixtures of dicyclopentadiene and dimethylcyclopentadiene, cyclopentadiene-methylcyclopentadiene codimer, cyclopeptadiene-isoprene codimer, cyclopentadiene-piperylene codimer and the like, and then evaporating and removing most of the C₅ ingredients such as C₅ olefins and C₅ paraffins from the codimer mixtures. The α-olefin of the component B used in this invention is a straight and/or branched α-olefin having 4-40, more preferably 6-20, carbon atoms and having no alkyl groups at the β-position thereof. A commercially available α-olefin may also be used for component B. On an industrial scale, there may be used an α-olefin obtained by 1) oligomerization of ethylene, or 2) thermal decomposition of paraffin wax. By following the process 1), an α-olefin may be produced in high purity, having an odd number of carbon atoms and a straight chain free from isomers. According to the process 2), there may be produced an α-olefin at a purity of about 90%, along with branched olefin, diolefin and naphthene by-products. Specifically, there may be included 1-hexene, 4-methyl-1-pentene, 1-heptene, 1-octene, 1-nonene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene or 1-eicosene. A mixed olefin obtained by the process 1) includes for example Dialene (product name; manufactured by Mitsubishi Kasei K.K.), while an olefin obtained by the process 2) includes for example Chevron α-olefin (product name; manufactured by Chevron Co.). A mixture of two kinds or more of the above α-olefins may be used as the component B. For an unsaturated aromatic hydrocarbon monomer containing within the molecule of the monomer a carbon-carbon double bond and a benzene ring (component A'), in accordance with the present invention, a compound having 8-20 carbon atoms such as styrene, α-methylstyrene, vinyltoluene, indene or methylindene or a mixture thereof may be used. An aromatic fraction with a boiling point in the range of 140-200°C, a so-called C₉ fraction, is preferable industrially, this fraction containing the above compounds produced as by-products on thermal decomposition of for example naphtha. A fraction obtained by purifying the C₉ fraction which may contain 50% or more of the above compounds is preferable. More preferably, a fraction which is obtained by further purification of the C₉ fraction and contains 70% or more vinyltoluene is used. According to the present invention, 100 parts by weight of the above component A may be reacted with 0-200 parts, preferably 3-180 parts by weight of the component A', and 2-100 parts, preferably 4-80 parts by weight of the component B, in the absence or presence of catalyst to produce a hydrocarbon resin [I]. In case of reaction in the absence of catalyst, a mixture of components A and B, or a mixture of the components A, A' and B is ,heated at 200-300°C for 30 minutes to 20 hours, preferably 1-15 hours, to produce the hydrocarbon resin [I]. In case where the reaction is effected in the presence of a catalyst, there may be used, as the catalyst, a Friedel-Crafts type catalyst such as boron trifluoride, a complex thereof with phenol, ether, acetic acid or the like, or aluminium chloride, in a final ratio of 0.1-10 wt%, preferably 0.3-2 wt% to the total content of monomers. In that case, the reaction temperature may be -30 to 100°C, preferably 0 to 50°C, and the reaction time may be 10 minutes to 20 hours, preferably 1 to 15 hours. In the production of the hydrocarbon resin [I] in accordance with the present invention, if the amount of the component B used is less than the range described above, there will be produced a resin [III] which cannot be sufficiently dissolved in a solvent with a high boiling point, as a result of which the resulting ink composition has decreased gloss. The molecular weight of the resin [III] does not increase either, and therefore, the ink composition does not exhibit sufficient resistance to scumming. On the other hand, the use of component B in amounts more than the range described above, will result in a lower yield of the resin. This may not be preferable economically. In the production of the hydrocarbon resin [I] in accordance with the present invention, the use of the component A' may improve the dispersibility of a pigment for preparation of the ink composition, resulting in the increase in gloss of printed matters. Furthermore, as the molecular weight of the resin [III] increases the resistance of the ink composition to scumming increases. But should the amount thereof exceed the range described above, the solubility of the resin [III] in a solvent with a high boiling point is insufficient, leading to the decrease in gloss of the ink composition. The hydrocarbon resin [I] thus obtained may be made to react with (component C) unsaturated carboxylic acid or the anhydride thereof. It is generally preferable that the component C be a mono- or poly- unsaturated carboxylic acid or the anhydride thereof, having 3-32 carbon atoms, more preferably 3-15 carbon atoms. Representative examples of such acids include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, tetrahydrophthalic acid and the anhydride thereof, fumaric acid, citraconic acid, itaconic acid, an d a mixture thereof or fatty acids of drying oil, for example, fatty acids from linseed oil. Among them, maleic acid and maleic anhydride are preferable. The amount of unsaturated carboxylic acid or the anhydride thereof to be used according to the present invention is 0.5-30 parts, preferably 1-20 parts by weight per 100 parts by weight of the hydrocarbon resin [I]. If the amount of unsaturated carboxylic acid or the anhydride thereof is less than the range described above, polar groups will be present in the resulting resin [III] to too small an extent, so that the resin has less characteristic as a resin having polar groups. For such reason, the resin [III] as such is not entirely satisfactory for employment as the vehicle for an ink composition, insofar as there is then deterioration of the dispersibility of pigment thereof, in fluidity of the ink composition and in the printing effects achieved with the ink composition. Alternatively, for the amount of unsaturated acid or anhydride thereof to be more than the range described above may not be preferable too, in causing too many polar groups to be present, decreased solubility in solvents, and easy discoloration and gelation of the resin [III]. Furthermore, when the resin so produced is used in the preparation of an ink, it does not satisfactorily dissolve in a hydrocarbon solvent for making a varnish and the resulting ink will have poor fluidity and produce a print having poor gloss. The acid modification reaction described above may be carried out in the absence of catalyst or in the presence of known radical initiators such as organic peroxide, at a temperature range of 100-300°C, preferably 150-250°C, for 30 minutes to 15 hours, preferably 1-8 hours; the reaction employing unsaturated polycarboxylic acid or the anhydride thereof is preferably carried out in the absence of catalyst, while the reaction using unsaturated monocarboxylic acid or the anhydride thereof is preferably effected in the presence of catalyst. The acid modified resin [II] in accordance with the present invention, may be produced by the following one-step process. Thus, to the reaction system comprising a mixture of the components A and B, or a mixture of the components A, A' and B, may be added unsaturated carboxylic acid or the anhydride thereof for thermal polymerization in the presence or absence of catalyst at a temperature of 200-300°C, initially or during an intermediate stage in the reaction. It is also possible to esterify the acid-modified resin [II] with alcohol in order to adjust the solubility and softening point thereof or adjust the molecular weight of the resin [III]. In this case, a monohydric or polyhydric alcohol may be used for the esterification. The use of a monohydric alcohol having at least 6, preferably 8-18 carbon atoms will result in producing a resin [III] having particularly good solubility. The amount of such alcohol is either 0-1.0 mol equivalent per mol equivalent of the carboxyl groups in the acid-modified resin [II] or 0-2.0 mol equivalent per mol equivalent of the acid anhydride groups in the acid-modified resin [II]. The esterifying reaction is carried out by thermally melting the acid-modified resin, or dissolving it in a hydrocarbon solvent such as benzene, toluene or xylene, to which is added an alcohol, and then reacting them together, for example, at 150-250°C for 30 minutes - 10 hours, preferably 1-5 hours. According to the present invention, the acid-modified resin [II] is further reacted with a phenol resin (component D) to obtain a resin [III]. The phenol resin used in this invention is preferably be obtained by the condensation of a phenol having an alkyl substituent of 4-9 carbon atoms with formaldehyde. Industrially, p-tert.-butylphenol, sec.-butylphenol, p-tert.-octylphenol or nonylphenol are preferably to be used. Instead of the reaction of the acid-modified resin [II] with a phenol resin, formaldehyde may be reacted with a phenolic compound in the presence of the acid-modified resin [II], employing oxalic acid or maleic acid as catalyst, or without using catalyst, to obtain a desired phenol resin-modified resin. The amount of a phenol resin used for the modification is preferably 2-100, more preferably 5-50 parts by weight per 100 parts by weight of the above acid-modified resin [II]. In cases where the amount of the phenol resin is less than the range described above, the ink composition prepared by including the resulting resin [III] as the vehicle will not produce satisfactory ink fluidity and glossy prints. On the other hand, a resin [III] prepared using an amount of a phenol resin more than the range described above has poorer solubility in solvents for inks. is not preferable, either, for economical reasons. The reaction may be completed by mixing and melting the acid-modified resin [II] with the phenol resin, and then heating the molten material at 150-250°C for 30 minutes-10 hours, preferably 1-5 hours. If needed, there may be used an acid catalyst, such as oxalic acid or toluenesulfonic acid, or a Friedel-Crafts' type catalyst, for the reaction. It is preferable that the resin [III] have a softening point of 120°C or more, specifically 140°C or more. If a resin having a softening point of lower than 120°C is used in the preparation of a printing ink, the resulting printing ink will exhibit much misting, lowered drying speed and more importantly, deteriorated resistance to scumming. The resin [III] thus obtained may preferably be contained in an ink in amounts by weight of 5-50 %, more preferably 7-50 %, more preferably 10-45 % of the ink. In cases where the resin [III] is used in amounts outside of the range described above in the preparation of an ink, the resulting ink will be likely to be unbalanced as such. For example, the use of the resin [III] in amounts by weight of less than 5 wt% will result in producing an ink which tends to cause scumming when used for printing because of its low cohesion. On the other hand, the use thereof in amounts by weight of more than 50 wt% will result in producing an ink which, when used, will possibly induce unsatisfactory transfer of the ink from roll to roll and unsatisfactory adhesion thereof to the blanket because of its too high cohesion. It will also show potentially deteriorated leveling on a to-be-printed substrate, whereby the gloss is degraded. The resin [III] may be further modified with a compound containing a silicone component, or the vehicle in a varnish may be wholly modified by adding a silicone compound to the varnish when cooking the varnish. The silicone compound used herein is usually represented by an organopolysiloxane, which includes an organopolysiloxane having one or more hydroxyl groups or alkoxy groups in the molecule or having one or more Si-H bonds in the molecule. It is preferable that these compounds have molecular weight of 300-150,000. According to the present invention, the ink composition may contain a modified resin [IV] which is obtained by elongating the molecular chain of the resin [III] with (component E) a molecular-chain elongating agent in a hydrocarbon solvent having a boiling point 200°C or more, a drying oil or a semi-drying oil or a mixture thereof. For the hydrocarbon solvent having a boiling point 200°C or more, there may be used a wide variety of aliphatic-, alicyclic-, aromatic-hydrocarbons, having 12 or more carbon atoms. Preferably there are used petroleum solvents having a boiling point of 200-350°C which routinely have been used as oily solvents for ink, including petroleum solvents having a high boiling point, such as paraffins, isoparaffins, α-olefins, naphthenes, paraffins containing aromatic groups. For the drying oil, in accordance with the present invention, there may be used fat and oil from animals and plants having an iodine value of 130 or more, including for example, linseed oil, oiticica oil, perilla oil, china wood oil, dehydrated castor oil, etc. and the polymers thereof. On the other hand, for the semi-drying oil, there may be used fat and oil from animals and plants having an iodine value of 100-130, including for example, cotton seed oil, soybean oil, sesame seed oil, rape seed oil, etc. and the polymers thereof. The molecular-chain elongating agent, component E, in accordance with the present invention is for elongating the molecular chain of the resin [III] under heating and stirring in a hydrocarbon solvent having a boiling point of 200°C or more, a drying oil or a semi-drying oil or a mixture thereof. The molecular-chain elongating agent of the component E may includes polycarboxylic acids and derivatives thereof, amine compounds containing active hydrogen, resol-type phenol resins, polyhydric alcohols and mixtures thereof. The polycarboxylic acid or derivative thereof used as the molecular-chain elongating agent of the component E may generally be a polycarboxylic acid having 2-20 carbon atoms or an anhydride or monoester thereof. The polycarboxylic acids preferably include carboxylic acids (divalent or tetravalent) or anhydride or monoesters thereof. Specifically, they may be adipic acid, succinic acid (succinic anhydride), hexahydrophthalic acid (hexahydrophthalic anhydride), phthalic acid (phthalic anhydride), dimeric acid, sebatic acid. There may be used, more preferably, an α,β-unsaturated dicarboxylic acid or derivative thereof, such as maleic acid (maleic anhydride), citraconic acid (citraconic anhydride), fumaric acid or maleic acid monoalkylester. By the term (anhydride) is meant herein acid itself or acid anhydride. The amine compounds containing active hydrogen used as the molecular-chain elongating agent of the component E, in accordance with the present invention, include monoamines such as ethylamine, n-propylamine, n-butylamine, hexylamine, laurylamine, stearylamine, ethanolamine, allylamine; diamine such as ethylene diamine, trimethyldiamine, tetramethylene diamine, pentamethylenediamine, hexamethylenediamine; polyamines such as diethylenetriamine, triethylenetetramine, bis(hydroxydiethylene)triamine; and amine adducts. Amide compounds, as amine derivatives, include amides of mono-carboxylic acid such as formic acid, acetic acid, propionic acid, itaconic acid, caprylic acid, glycolic acid, acrylic acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, etc.; organic dicarboxylic acids such as malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, maleic acid, fumaric acid, dimeric acid, etc.; organic tricarboxylic acid such as trimellitic acid, etc.; condensation products of organocarboxylic acids with amine, diamine or polyamine as aforesaid such as 3.9-bis(2-carboxylalkyl)2,4,8,10-tetraoxaspiroundecane. In general, the amine compound containing active hydrogen to be used in the present invention, is one as described above. In view of handling and safety, however, polyamide resins may be preferable; in view of compatibility with resin and solvent, a polyamide resin consisting of an acid having 6-60 carbon atoms and polyamine, is particularly preferable. The molecular weight of the polyamide resin described above may be in the range of 500-20,000; more preferably, it may be in the range of 500-10,000. The resol-type phenol resin used as the molecular-chain elongating agent (component E) may include the product of reacting formaldehyde, in the presence of alkaline catalyst, with phenols such as phenol, cresol, p-tert.-butylphenol, p-octylphenol, p-nonylphenol, p-phenylphenol, bis(phenol) A, p-aminophenol, following known methods. The polyhydric alcohol used as the molecular-chain elongating agent of the component E need not be specifically limited, but generally divalent or tetravalent polyhydric alcohol are preferable. Specifically, those having 2-15 carbon atoms such as ethyleneglycol, propyleneglycol, butyleneglycol, diethyleneglycol, dipropyleneglycol, hexanediol, hexanetriol, trimethylolpropane, glycerine, pentaerythritol, dipentaerythritol and the like are preferably used. The modified resin [IV] may be obtained by reacting the resin [III] with polycarboxylic acid or derivative thereof, or amine compounds containing active hydrogen, resol-type phenol resin, polyhydric alcohol or a mixture thereof, in the presence of a hydrocarbon solvent having a boiling point 200°C or more, or a drying oil or a semi-drying oil, or a mixture thereof. The reaction conditions for modifying the resin generally require a temperature range of 70-250°C, more preferably a range of 100-230°C; the concentration of a reacting substance is preferably 5-80 wt%, more preferably 20-70 wt%. The reaction may be carried out following a process for producing a varnish composition for a printing ink composition, comprising initial heating and dissolving a resin component in a solvent component, and subsequently adding a molecular-chain elongating agent at a given temperature; or comprising mixing a resin component, a drying oil, and a solvent, followed by heating and dissolution, and subsequently adding a molecular-chain elongating agent at a given temperature for reaction. The adding sequence may be changed in such manner. A component such as polar solvent or hydrocarbon solvent or the like as the varnish composition for ink may be also contained in such reaction system and other components may be present, as required. The reaction time is appropriately selected, depending on a property required for a varnish composition for the intended ink composition, and generally is 0.1-10 hours, preferably 0.5-6 hours. The composition containing the resin [III] and the modified resin [IV] in accordance with the present invention may be made into ink, on adding the other known ink components which have been used in conventional lithography. They include drying and semi-drying oils such as linseed oil, tung oil, soybean oil, safflower oil, castor oil, etc.; solvents such as petroleum-derived solvents having a boiling point 200-350°C; gelling agents such as organoaluminium compounds, organotitanium compounds, organozinc compounds and organocalcium compounds. Coloring agents which may be used in the preparation of ink compositions of this invention include those inorganic and organic ones that have heretofore been used in conventional ink compositions. Known ingredients such as waxes, greases, desiccants, dispersants and fillers may be used in this invention if desired. In addition to these, other resins such as phenol resins, rosin ester, rosin-modified phenol resin, alkyd resins and petroleum resins, maleic acid resin, and the like may also be combined and used with the substances described above, as long as the resins do not deteriorate the properties of the ink composition. They may be simply added, or they may be used after cooking with the resin composition obtained by the present invention. Known gelling agents such as organoaluminium compounds may be also used. The ink prepared by kneading such ingredients with a three-roll unit as mentioned above does not cause scumming except at high temperatures, but shows excellent printability. Further, printed matters using the above ink have satisfactory gloss without causing piling. This invention will be better understood by the following examples, but the invention is not limited to them. Synthesis 1 Seven hundred and sixty (760) grams of 97 % pure dicyclopentadiene and 240 g of 1-decene were charged in a 2-liter autoclave and heated to 280°C under agitation for 5 hours in nitrogen atmosphere. After completion of heating, the autoclave was cooled and the contents therein were distilled to remove the unreacted monomers and low polymers therefrom to yield 930 g of a hydrocarbon resin (I-1) as the residue in the autoclave. The hydrocarbon resin (I-1) had a softening point of 137.0°C. Three hundred grams of the resin (I-1) were heated and dissolved at 200°C, followed by addition of 15.0 g of maleic anhydride, and reacted for 4 hours to obtain an acid-modified resin (II-1). The softening point of the resin (II-1) was 152.0°C and the acid value thereof was 24.3. Subsequently, to 255 g of the acid-modified resin (II-1) were added 45 g of the resol-type phenol resin obtained by the condensation reaction between p-tert.-octylphenol and formaldehyde. Reaction continued at 220°C for 2 hours, to yield a modified resin (III-1) having a softening point of 178.3°C and an acid value of 20.8. Synthesis 2 Seven hundred and ninety (790) grams of 97 % pure dicyclopentadiene and 210 g of a mixture of α-olefins having 6-10 carbon atoms (Dialene 610; manufactured by Mitsubishi Kasei K.K.) were charged in a 2-liter autoclave and heated to 280°C for 2.5 hours, followed by the same treatment as in Synthesis 1, to yield 920 g of a hydrocarbon resin (I-2). The resin (I-2) had a softening point of 143.0°C. Three hundred grams of the resin (I-2) were heated and dissolved at 200°C, followed by addition of 9.0 g of maleic anhydride, and reacted for 4 hours to obtain an acid-modified resin (II-2). The softening point of the resin (II-2) was 155.0°C and the acid value thereof was 13.9. Subsequently, to the acid-modified resin (II-2) were added 45 g of the resol-type phenol resin obtained by the condensation reaction between p-tert.-octylphenol and formaldehyde. Reaction continued at 220°C for 2 hours, to yield a modified resin (III-2) having a softening point of 183.5°C and an acid value of 13.1. Synthesis 3 Five hundred (500) grams of 97 % pure dicyclopentadiene and 300 g of an aromatic fraction (comprising 50 wt% of the unsaturated aromatic component and 50 wt% of the saturated aromatic component, 70 wt% of the unsaturated aromatic component being vinyltoluene), which was produced by the thermal decomposition of naphtha and had a boiling point in the range of 140-200°C and 200g of 1-octene were charged in a 2-liter autoclave and heated to 280°C for 6 hours, followed by the same treatment as in Synthesis 1, to yield 841 g of a hydrocarbon resin (I-3). The resin (I-3) had a softening point of 139.5°C. Three hundred grams of the hydrocarbon resin (I-3) were heated and dissolved at 200°C, followed by addition of 9.0 g of maleic anhydride, and reacted for 4 hours to obtain an acid-modified resin (II-3). The softening point of the resin (II-3) was 154.5°C and the acid value thereof was 12.8. Subsequently, to 255 g of the acid-modified resin (II-3) were added 63 g of a resol-type phenol resin obtained by the condensation reaction between p-tert.-nonylphenol and formaldehyde. Reaction continued at 220°C for 2 hours to yield a modified resin (III-3) having a softening point of 175.0°C and an acid value of 13.4. Comparative Synthesis Seven hundred (700) grams of 97 % pure dicyclopentadiene and 300 g of a mixed xylene were stirred at 260°C for 2.5 hours in a 2-liter autoclave, followed by the same treatment as in Synthesis 1, to yield 571 g of a resin (I-4). The resin (I-4) had a softening point of 140.5°C. Two hundred and forty grams of the resin (I-4) were heated and dissolved at 220°C, followed by addition of 7.2 g of maleic anhydride, and reacted for 4 hours under agitation to yield an acid-modified resin (II-4). The softening point of the resin (II-4) was 151.5°C and the acid value thereof was 11.4. Subsequently, to 180 g of the acid-modified resin (II-4) were added 20 g of the resol-type phenol resin obtained by the condensation reaction between p-tert.-octylphenol and formaldehyde. Reaction continued at 220°C for 3 hours, to yield a modified resin (III-4) having a softening point of 170.5°C and an acid value of 11.2. Examples 1-3 and Comparative Examples 1-3 The resins obtained in Syntheses 1-3 and the Comparative Synthesis, aforementioned, and control resins, were used for preparing a varnish and gel varnish. An ink composition was prepared using each of the varnishes and gel varnishes, and evaluated for ink characteristics or performances with the results being shown in Table 1. The control resin used in Comparative Examples 2-3 was a resin produced under the trademark "Tamanol 354" by Arakawa Chemical Co., Ltd., Japan, and the ink used in Comparative Example 3 was the one which had been adjusted to cause scumming at 30°C by adding a solvent "Solvent No.5" (an organic solvent for inks, produced by Nippon Oil Co., Ltd.) to the ink of Comparative Example 2. The varnishes, gel varnishes and ink compositions were prepared as indicated hereunder, and evaluations for ink characteristics as well as the results of printing were as shown below. Preparation of varnish Forty (40) parts by weight of each of the resins [III] and 20 parts by weight of linseed oil No.4 (a drying oil for inks, produced by Toshin Oil and Fat Co., Ltd.) were cooked at 200-210°C for 30 minutes, followed by addition 40 parts by weight of Solvent No.5 (an organic solvent for ink, manufactured by Nippon Oil Co., Ltd.) and then heated to 140-150°C for 20 minutes thereby to obtain a varnish. Preparation of gel varnishes Forty (40) parts by weight of each of the resins [III] and 20 parts by weight of linseed oil No.4 were cooked at 200-210°C, followed by addition of 2.0 parts by weight of Optope Al (a gelling agent for varnishes, produced by Hope Pharmaceutical Co., Ltd.) and 38 parts of Solvent No.5, and then heated to 140-150°C for 20 minutes thereby to obtain a gel varnish. Preparation of ink compositions Ink composition was kneaded using a three-roll unit in the following compounding ratio. Seika First Yellow 2340 15.0 parts by weight (a pigment for inks, prepared by Dainichi Seika Co., Ltd., Japan) Varnish 64.7 parts by weight Gel varnish 20.0 parts by weight Cobalt naphthenate 0.3 parts by weight (a dryer for inks, produced by Nakrai Chemicals Ind. Co., Ltd., Japan) Characteristics of ink compositions and methods for evaluation The printing machine used was an improved one in which the drum surface could have its temperature increased by passing warmed water through the inside of the drum and to which a Toray-type waterless plate (positive type) was fixed. Printing was effected while elevating the temperature of the surface of the plate without supplying a dampening solution, and the temperature of the plate surface at which the prints obtained with the test ink composition exhibited scumming at a certain fixed color density on a solid substrate was considered as the scumming temperature. In practical printing, the higher the scumming-temperature an ink composition has, the more difficult is it for the ink to cause scumming. Then at 30°C, the ink compositions so prepared were measured for their fluidity (flow values) with a spread meter and for their tack value with an ink-meter. These ink compositions were respectively printed on a to-be-printed substrate using a waterless plate having non-image area made of silicone rubber on a Komori splint lithographic printing press, without supplying dampening solution to the plate, thereby to obtain prints. Then the solids contents of the prints at which the color density was 0.95 as determined by a Macbeth densitometer, were measured for their gloss value with a 60-degree specular reflection glossmeter. The results are as shown in Table 1. The results in Table 1 show that the ink compositions of this invention obtained in Examples 1-3 have satisfactory resistance to scumming and excellent printability, as compared with that obtained in Comparative Example 1, and that the prints obtained with the former ink compositions have satisfactory gloss as compared with that obtained with the latter. In addition, the ink compositions using the control resins, obtained in Comparative Examples 2-3, exhibit satisfactory resistance to scumming, but exhibit high tack values thereby to cause piling during printing, and the prints obtained therewith do not have satisfactory gloss. Example 4 Thirty-three parts by weight of the resin (III-3) obtained in Synthesis 3, 13 parts by weight of linseed oil No.7 (a drying oil for inks, produced by Toshin oil and Fat Co., Ltd.), 7 parts by weight of Solvent No.3 (a hydrocarbon solvent for inks, produced by Nippon Oil Co., Ltd.), and 3 parts by weight of Dialene 168 (a hydrocarbon solvent for inks, produced by Mitsubishi Kasei, Co., Ltd.) were mixed in nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 200°C, 2 parts by weight of maleic anhydride were added. After further heating under stirring at 200°C for 2 hours, 29 parts by weight of Solvent No.3 and 13 parts by weight of Dialene 168 were added, followed by heating and agitation at 150°C for 30 minutes, to obtain the varnish (1). To 83 parts of the varnish (1) thus obtained were added 17 parts by weight of Shimura Brilliant Carmine 6B 233 (a red pigment for inks, produced by Dai-Nippon Ink Kagaku Kogyo, K.K.). Kneading using a three-roll unit following a routine method was effected to yield an ink A. Example 5 Forty parts by weight of the resin (III-3) obtained in Synthesis 3 and 15 parts by weight of linseed oil No.4 were mixed in nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 200°C, 3 parts by weight of an organopolysiloxane containing Si-H group (manufactured by Toray-Silicone Co., Ltd., BY 10-912) and 0.05 parts by weight of dibutyltin diacetate were added. After further heating under stirring at 200°C for 1 hour, 30 parts by weight of Solvent No.3 and 12 parts by weight of Dialene 168 were added, followed by heating and agitation at 150°C for 30 minutes, to obtain a silicone-modified varnish (2). To 20 parts of the silicone-modified varnish (2) thus obtained and 63 parts by weight of the varnish (1) obtained in Example 1 were added 17 parts by weight of Shimura Brilliant Carmine 6B 233. Kneading using a three-roll unit following a routine method was effected to yield an ink B. Example 6 Thirty-three parts by weight of the resin (III-3) obtained in Synthesis 3, 13 parts by height of linseed oil No.7, 36 parts by weight of Solvent No.3 and 16 parts by weight of Dialene 168 were mixed in a nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 180°C for 1 hour, 2 parts by weight of a polyamide compound (molecular weight 5,000) as a condensation product between dimeric acid and diethylenetriamine (molar ratio of 1:1) were added and heated under stirring at 120°C for 30 minutes, to yield a varnish (3). To 83 parts by weight of the varnish (3) thus obtained were added 17 parts by weight of Shimura Brilliant Carmine 6B 233. Kneading using a three-roll unit following a routine method was effected to yield an ink C. Example 7 Thirty-three parts by weight of the resin (III-3) obtained in Synthesis 3, 13 parts by weight of linseed oil No. 7, 7 parts by weight of Solvent No.3 and 3 parts by weight of Dialene 168 were mixed in nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 200°C, 2 parts by weight of a resol-type phenol resin obtained by initial condensation reaction between p-amylphenol and formaldehyde by a known method using an alkali catalyst was added, and heated continued, with stirring, at 200°C for 3 hours. Subsequently, 29 parts by weight of Solvent No.3 and 13 parts by weight of Dialene 168 were added and heating under agitation at 150°C took place for 30 minutes to yield a varnish (4). To 83 parts of the varnish (4) thus obtained were added 17 parts by weight of Shimura Brilliant Carmine 6B 233. Kneading using a three-roll unit following a routine method was effected to yield an ink D. Example 8 Thirty-three parts by weight of the resin (III-3) obtained in Synthesis 3, 13 parts by weight of linseed oil No.7, 7 parts by weight of Solvent No.3 and 3 parts by weight of Dialene 168 were mixed in nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 200°C for 5 hours, 2 parts by weight of trimethylolpropane were added, and heating continued under stirring at 200°C for 5 hours. Subsequently, 29 parts by weight of Solvent No.3 and 13 parts by weight of Dialene 168 were added and heating under agitation at 150°C was effected at 30 minutes to yield a varnish (5). To 83 parts of the varnish (5) thus obtained were added 17 parts by weight of Shimura Brilliant Carmine 6B 233. Kneading using a three-roll unit following a routine method was effected to yield an ink E. Comparative Example 4 Thirty-five parts by weight of a resin (III-3) obtained in Synthesis 3, 13 parts by weight of linseed oil No.7, 7 parts by weight of Solvent No.3 and 13 parts by weight of Dialene 168 were mixed in a nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 200°C for 2 hours 29 parts by weight of Solvent No.3 and 13 parts by height of Dialene 168 were added and heating under agitation at 150°C took place for 30 minutes to yield a varnish (6). To 83 parts of the varnish (6) thus obtained were added 17 parts by weight of Shimura Brilliant Carmine 6B 233 Kneading using a three-roll unit following a routine method was effected to yield an ink F. Comparative Example 5 Thirty-five parts by weight of the resin (III-4) obtained in the comparative Synthesis, 13 parts by weight of linseed oil No.7, 7 parts by weight of Solvent No.3 and 3 parts by weight of Dialene 168 were mixed in nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 200°C for 2 hours, 29 parts by weight of Solvent No.3 and 13 parts by weight of Dialene 168 were added and heated under agitation was effected at 150°C for 30 minutes to yield a varnish (7). To 83 parts of the varnish (7) thus obtained were added 17 parts by weight of Shimura Brilliant Carmine 6B 233 and Kneading using a three-roll unit following a routine method was effected to yield an ink G. Comparative Example 6 Thirty-three parts by weight of the resin (III-4) obtained in Comparative Synthesis, 13 parts by weight of linseed oil No. 7, 7 parts by weight of Solvent No.3 and 3 parts by weight of Dialene 168 were mixed in a nitrogen stream, and heated to raise the temperature thereof. While heating and stirring at 200°C, 2 parts by weight of maleic anhydride were added, and heated under stirring took place at 200°C for 2 hours. Subsequently, 29 parts by weight of Solvent No.3 and 13 parts by weight of Dialene 168 were added and heated under agitation at 150°C took place for 30 minutes to yield a varnish (8). To 83 parts of the varnish (4) thus obtained were added 17 parts by weight of Shimura Brilliant Carmine 6B 233. Kneading using a three-roll unit following a routine method was effected to yield an ink H. The inks A-H thus obtained in the Examples and Comparative Examples were examined for their properties as ink and for printing features, by individual methods. The results are shown in Table 2. The methods for examining the properties as ink and the printing features were the same as employed in Example 1. The results of Table 2 show that the inks A-E of the present invention obtained in Examples 4-8 are satisfactory in that they have higher scumming temperature and lower tack values than inks F-H of Comparative Examples 4-6. In practical printing tests for comparing the inks A-E of Examples 4-8 with the inks F-H of Comparative Examples 4-6, no scumming took place in the inks A-E, thus suppressing printing problems such as piling, peeling, etc.. The gloss of printed matter was measured. Inks A-E showed the same degree of gloss as that of the inks F-H, although the inks A-E had higher resistance to scumming.

Claims: An ink composition for waterless plates containing as a vehicle a resin [III], the resin being obtained by a process comprising copolymerizing 100 parts by weight of (component A) a five-membered cyclic compound having a conjugated double bond represented by the following general formula; [wherein H is hydrogen, R is an alkyl group having 1-3 carbon atoms, m and n are each zero or an integer of at least one, and m + n = 6], and/or a Diels-Alder adduct thereof, with 0-200 parts by weight of (component A') an unsaturated aromatic hydrocarbon monomer having a carbon-carbon double bond and a benzene ring within the molecule and 2-100 parts by weight of (component B) an α-olefin to obtain a hydrocarbon resin [I], reacting 100 parts by weight of the thus obtained hydrocarbon resin [I] with 0.5-30 parts by weight of (component C) an unsaturated carboxylic acid and/or the anhydride thereof to obtain an acid-modified resin [II], and thermally reacting 100 parts by weight of the thus obtained acid-modified resin [II] with 2-100 parts by weight of (component D) a phenol resin prepared by condensing a phenol compound with formaldehyde. An ink composition for waterless plates containing a modified resin [IV] obtained by lengthening the molecular chain of a resin [III] as defined in claim 1 with (component E) a molecular-chain elongating agent in a hydrocarbon solvent with a boiling point of 200°C or more, a drying oil or semi-drying oil or a mixture thereof. The ink composition for waterless plates according to claim 2, wherein said component E is at least one member selected from polycarboxylic acids or derivatives thereof and mixtures thereof. The ink composition for waterless plates according to claim 2, wherein said component E is an amine compound containing active hydrogen. The ink composition for waterless plates according to claim 2, wherein said component E is a resol-type phenol resin. The ink composition for waterless plates according to claim 2, wherein said component E is a polyhydric alcohol. The ink composition for waterless plates according to any preceding claim, wherein said component A is at least one member selected from cyclopentadiene, methylcyclopentadiene, dicyclopentadiene, cyclopentadiene-methylcyclopentadiene copolymer and tricyclopentadiene. The ink composition for waterless plates according to any preceding claim, wherein said component B is an α-olefin having 4-40 carbon atoms. The ink composition for waterless plates according to any preceding claim, wherein said component A' is at least one member selected from styrene, vinyltoluene, α-methylstyrene, indene and methylindene.

Inventors: IKEDA NORIMASA C O TORAY INDUS, KOBYASHI YUKIO, SASAKI MAKOTO, SUEZAWA MITSURU C O TORAY INDU, IKEDA, NORIMASA, KOBYASHI, YUKIO, SASAKI, MAKOTO, SUEZAWA, MITSURU, IKEDA, NORIMASA, C/O TORAY INDUSTRIES INC., SUEZAWA, MITSURU, C/O TORAY INDUSTRIES INC.
Applicants: NIPPON OIL CO LTD, TORAY INDUSTRIES, NIPPON OIL CO., LTD., TORAY INDUSTRIES, INC.
Application year: 1990
Main classification: C09D11
IPC codes: C09D11