Radiographic apparatus and methods

Abstract: In the apparatus an x-ray tube (A) is powered by a control circuit (C) for selectively irradlating a sheet of x-ray film (B). An operator selects the operating anode current mA for the x-ray tube, an exposure or dose value (preferably an mAs value), and a tube voltage kV on a keyboard (20). For a fixed operating voltage and selected mAs value, the film should be exposed to the same density regardless of whether a low mA and a long time or a high mA and a short time are selected. Particularly in single phase inverter control circuit and power supplies, the high current and short time exposures tend to be underdeveloped relative to low mA and long time exposures for the same mAs value. To standardize the exposure for any current and time combination of the selected mAs value, a look up table (60) is provided. The look up table is addressed by the selected kV, mA, and mAs values to retrieve an appropriate current boost value which boosts the actual current such that the film is exposed to the selected density. The current boost value is added (42) to the selected current such that the x-ray tube is operated or boosted above the selected anode current by the appropriate amount for the x-ray film to be exposed to the same density for all mA and time combinations corresponding to the same mAs value. Alternately, exposure time may be lengthened to achieve the correct dose.

Description: This invention relates to radiographic apparatus and methods. It finds particular application in conjunction with switch mode, or inverter x-ray generators and will be described with particular reference thereto. However, it is to be appreciated that the invention will also find applicability in other radiographic systems. A shadowgraphic x-ray system includes an x-ray generating tube which projects radiation through a patient receiving region to a sheet of x-ray film or other radiation detecting medium. The x-ray tube includes a power supply which provides a voltage across anode and cathode of the x-ray tube in kilovolts (kV) and a filament current. The tube anode current (mA) is controlled by the filament current. Both the tube voltage or kV and the anode current or mA are selectively adjustable. A timer times the selectable duration of each exposure, normally measured in seconds (s). The contrast of the x-ray film image is controlled primarily by the kV peak. The density of the exposed film is determined by the x-ray dose or exposure which is commonly designated by the product of the anode current mA and times. This product is commonly denoted as the mAs value. In operation, the operator commonly sets the kV value such that the resultant image has a selected contrast. In a full manual operation, the operator commonly sets either the mAs value, or the anode current, and the exposure time in order to expose the film to a desired film density. In theory, the resultant film density, for a given kV value, should be the same for a selected mAs value regardless of whether a longer exposure time and a lower anode current or shorter exposure time and a higher anode current are selected. In conventional three phase radiographic equipment, especially those having twelve pulse rectification of the output voltage, the film density varies little, if at all, with exposure mA for the selected mAs value. However, in radiographic equipment with less than twelve pulse rectification, which includes conventional three phase six pulse equipment, conventional single phase two pulse equipment, and switchmode or inverter generators, the film density or x-ray dose is typically not uniform over the range of times and anode currents. Shorter duration, higher current exposures tend to have a lower overall dose, hence, a lower film density relative to the images taken with a lower anode current, hence longer duration exposure. It should be noted that one reason for the reduced dose at higher anode currents in radiographic equipment with less than twelve pulse rectification is that the kV ripple generally increases at higher tube currents for such equipment. While the correct kV peak value, hence the correct image contrast, is achieved at both low and high anode current, the density of images of the same mAs will be lower at higher anode current settings due in part to the higher kV ripple. In an auto exposure mode, the operator typically sets the desired contrast, or kV value and selects the tube current. The control circuit then integrates the dose of radiation actually received by a portion of the film. When the dose corresponding to the desired film density is reached, the automatic exposure control terminates the exposure. Although the automatic exposure mode produces images of the selected density, at higher tube currents the exposure time is longer than predicted. US-A-4819258 discloses an x-ray machine in which an electronic network automatically sets the KV for the power to the x-ray tube, by using a transformer with separate secondary windings which can be selectively included in a series circuit through relays controlled by a binary sequence, in response to operator-selected KV control signal, in a system in which the operator selects the mAs setting and the other technic factors (except KV) are automatically selected. US-A-4831642 discloses a MAS regulating system for high frequency medical x-ray generator which produces a control signal to stop the exposure when the milliamp-seconds delivered by the x-ray tube becomes equal to or greater than a desired maximum amount set by an operator. The system comprises a convertor circuit for converting a signal corresponding to a desired MAS value set in by the operator into a first digital signal having a predetermined format. A digital integrator circuit integrates and converts the actual MA current in the x-ray tube to a digital MAS signal corresponding to the actual MAS value of the current in the x-ray tube and in the same predetermined format as the first digital signal. A comparing circuit compares the first and second digital signals and produces a control signal to stop the exposure when the second digital signal is greater than the first digital signal. According to the invention there is provided a radiographic apparatus comprising an x-ray tube for selectively generating a beam of radiation and directing it through a subject receiving area to impinge on an x-ray detecting medium, an operator input means for an operator to select a value of the x-ray tube voltage and values of at least two operating parameters of the x-ray tube selected from the group consisting of an anode current, an exposure time and an x-ray dose, the operator input means being operatively connected with a control circuit for causing the control circuit to operate the x-ray tube in accordance with the selected values of the tube voltage and the operating parameters characterised by correction means to boost the selected value of one of the said operating parameters by a predetermined amount dependant upon the voltage ripple. Further according to the invention there is provided a method of radiographically producing images, the method comprising the steps of selecting a value of the x-ray tube voltage and values of at least two operating parameters of an x-ray tube selected from the group consisting of an anode current, an exposure time and an x-ray dose, causing the x-ray tube to operate in accordance with the selected values of the tube voltage and operating parameters, and directing x-rays emitted by the x-ray tube through a subject receiving area into contact with an x-ray detecting medium characterised by providing a correction value to boost the selected value of one of said operating parameters by a predetermined amount dependant upon the voltage ripple. One advantage of the present invention is that it corrects diagnostic image degradation attributable to kV ripple and other factors. Another advantage of the present invention is that it provides dose consistency between radiographic equipment with single phase and three phase power supplies. Another advantage of the present invention is that it improves film density consistency. One radiographic apparatus and method in accordance with the present invention will now be described, by way of example, with reference to the accompanying drawings in which: Figure 1 is a diagrammatic illustration of the apparatus; and Figure 2 is a graph illustrating an effect of the operation of the apparatus. Referring to Figure 1, in the apparatus an x-ray tube A selectively transmits a swatch of radiation 10 through a subject receiving region 12 to an x-ray detection means B. Preferably, the x-ray detection means is an x-ray permeable, light impermeable film canister in which sheets of x-ray sensitive film are selectively mounted. An x-ray tube control circuit C controls an operating voltage or kV across the anode and cathode, an anode current or mA, and an actuation duration of the x-ray tube A . Anode current or mA is regulated by means of adjustment to the filament current. The x-ray tube control C includes a panel 20 which has a voltage select means 22 for selecting the tube voltage or kv, a current select means 24 for selection of tee anode operating current or mA, and a dose select means 26 for selecting the dose or mAs value. Because the mAs value is the product of the anode current and the exposure duration, the operator can select any two of the anode current, the mAs value, and exposure duration. Most commonly, the operator selects the anode current and mAs value. A high voltage or high tension generator means 30 generates the selected tube voltage and applies the kV across the cathode and anode of the x-ray tube A . Typically, a kV sensing means senses the actual voltage applied across the tube and sends back a corresponding kV feedback signal. A kV error detection means such as a summing node 32 compares the selected and actual voltage values and sends an error adjustment signal to the high voltage generator 30 . Analogously, a current power supply 40 controls the filament current. An actual current sensing means generates an mA feedback signal indicative of the actual anode current. A comparing means, such as an mA signal summing node 42 compares the actual current with the selected current and produces a corresponding error signal. The mA error signal causes the filament power supply 40 to be adjusted, up or down, until the selected and actual anode current is brought into conformity. With reference to FIGURE 2, the dose or exposure theoretically should be constant for a given mAs value. That is, a dose of 50 mA and 1.0 seconds should expose the film to the same density as the dose at 500 mA at 0.1 seconds. However, the film density or dosage varies with the tube current even for a selected kV and mAs setting. The greater the ripple, the greater the variation in dose with filament current. In the example of FIGURE 2, the actual dose or resultant film density 50 are lower than a theoretical or three phase twelve pulse actual dose or film density 52 . With a significant ripple and a higher mA, the actual dose or film density 50 falls below the three phase twelve pulse power supply dose 52 . However, the contrast stays the same because that is determined by the kV peak value. If the ripple increases, the slope of curve 50 becomes greater; and, if the ripple decreases, curve 50 approaches curve 52 . In the example of FIGURE 2, the exposure dose for a 100 mA anode current is about 5% less than the dose for a 20 mA anode current, the kV and mAs values being held constant. Similarly, at each higher anode current, the film density drops off. With reference again to FIGURE 1, a dosage or film density correction means 60 boosts the selected mA value by the amount necessary to shift the selected mA curve 50 for the selected operating mA up to the level of the three phase twelve pulse power supply curve 52 . To shift the 100 mA up to the exposure dose level of the mA curve 52 , about a 5% boost in the tube current is required. Similarly, shifting the 200 mA to the curve 52 requires boosting the tube current by about 10%. Shifting the 500 mA to the curve 52 calls for about a 20% boost to the selected mA. The exact amount by which the anode current is boosted varies with the actual hardware including the amount of ripple, the selected mAs, the selected kV value, and other operating parameters. In the preferred embodiment, the dosage or film density correction means 60 is embodied in a look up table that is preprogrammed in accordance with the actual hardware in which it is installed. The look-up table is addressed by the selected mA value, the selected mAs value, the selected kV value, and the like. The look up table retrieves an appropriate anode current boost, previously determined by trial and error, trial and error and extrapolation, or the like. The anode current boost is added to the selected anode current at the summing junction 42. Optionally, other dose or density correcting means may be utilized. For example, a feedback amplifier circuit may be provided which amplifies the selected anode current by an adjustable percentage or an adjustable percentage plus an offset. The amplifiers may be appropriately biased or their gain selected in accordance with the selected mAs, kv, and other above discussed values such that the selected anode curent is corrected or adjusted in order to bring the film density into a preselected degree of correspondence with the film density that would have been attained in a three phase twelve pulse x-ray generator. Timing means 70 opens a switch means 72 at the end of a selected exposure duration which causes the voltage power supply means 32 to terminate the suply of power to the x-ray tube. The timing means 70 may be set directly by the operator or may be determined by dividing the selected mAs value by the selected mA value. The exposure may also be done on an mAs basis using an integrator means 80 which integrates the actual tube current. The output of the integrator or sum is the actual mAs value since the beginning of the exposure. An mAs comparing means 82 compares the integrated mAs value with the selected mAs value and opens the switch 72 when the selected mAs value has been attained.

Claims: A radiographic apparatus comprising an x-ray tube (A) for selectively generating a beam of radiation and directing it through a subject receiving area (12) to impinge on an x-ray detecting medium (B), an operator input means (20) for an operator to select a value of the x-ray tube voltage and values of at least two operating parameters of the x-ray tube (A) selected from the group consisting of an anode current (mA), an exposure time (s) and an x-ray dose (mAs), the operator input means being operatively connected with a control circuit (C) for causing the control circuit (C) to operate the x-ray tube in accordance with the selected values of the tube voltage and the operating parameters characterised by correction means (60) to boost the selected value of one of the said operating parameters by a predetermined amount dependant upon the voltage ripple. An apparatus as claimed in Claim 1, wherein the control circuit (C) includes a high tension generator means (30) for supplying the x-ray tube (A) with the selected x-ray tube voltage (kV). An apparatus as claimed in Claim 1 or 2, wherein the said two operating parameters are the anode current and the x-ray dose and the correction means (60) includes a look up table means which is addressed by the selected current and dose values and which retrieves a current correction value in accordance therewith. An apparatus as claimed in Claim 2, wherein said two operating parameters are the anode current and the x-ray dose and the correction means (60) includes a look up table means which is preprogrammed with previously determined current correction values and wherein the look up table means is operatively connected with the operator means to receive the selected current, dose, and tube voltage and is operable to retrieve from said previously determined correction values, a current correction value corresponding to the selected tube voltage and the selected values of the anode current and the dose. An apparatus as claimed in Claim 3 or 4, further including a summing means (42) for summing the selected current value with the current correction value from the look up table. An apparatus as claimed in Claim 5, further including a current feedback means for feeding back to the summing means a feedback signal which is a negative of the actual anode current produced in the x-ray tube such that the summing means produces a current error signal and a current power supply which receives the current error signal and controls the anode current such that the current error signal is minimized. An apparatus as claimed in any one of Claims 2 to 6, further including a timing means controlled by the selected dose for causing the control means to terminate the supply of power to the x-ray tube after a time corresponding to the selected dose. An apparatus as claimed in any one of the preceding claims, wherein the radiation detecting medium includes a sheet of photographic film. A method of radiographically producing images, the method comprising the steps of selecting a value of the x-ray tube voltage and values of at least two operating parameters of an x-ray tube (A) selected from the group consisting of an anode current (mA), an exposure time (s) and an x-ray dose (mAs), causing the x-ray tube to operate in accordance with the selected values of the tube voltage and operating parameters, and directing x-rays emitted by the x-ray tube (A) through a subject receiving area (12) into contact with an x-ray detecting medium (B) characterised by providing a correction value to boost the selected value of one of said operating parameters by a predetermined amount dependant upon the voltage ripple. A method as claimed in Claim 9, wherein the operating parameter adjusting step includes determining said correction value in accordance with the selected tube operating voltage (kV) and the selected values of the operating parameters. A method as claimed in Claim 10, wherein the operating parameter adjusting step includes addressing a look up table (60) of previously determined correction values with the selected values of the operating parameters, and the selected tube operating voltage (kV), retrieving from the look-up table (60) of said previously determined correction values, a correction value corresponding to the selected operating parameters and the selected tube operating voltage and adding the correction value to the operating parameter to be adjusted.

Inventors: SAMMON ROBERT J, SAMMON, ROBERT J.
Applicants: PICKER INT INC, PICKER INTERNATIONAL, INC.
Application year: 1990
Main classification: H05G1
IPC codes: G01T1, H05G1